Young employees of the coking industry for technological progress

Energy Technology Data Exchange (ETDEWEB)

Ladyzhinskii, V.M.; Shul' ga, I.V.

1986-11-01

A conference is reported on technology development in the Soviet coking industry held on December 9-10, 1985 at the Khar'kov Scientific-Research Coal-Chemistry Institute. Representatives of leading research institutes and coking plants delivered 25 papers on the following topics: increasing flotation efficiency by means of new flotation reagents, drum feeders for charging cars, new design of coke oven doors, mathematical models of coal transport to coke ovens, some characteristics of packing coal mixtures in coke ovens, heat treatments of coal mixtures at the Khar'kov experimental coking plant, investigating properties of long-flame and gas coal from the Donbaas used for manufacturing formed coke, modernization of the IGI-DMeTI method for determining properties of coal mixtures for formed coke processes, basic problems associated with environmental protection in formed coke processes, specific problems of coal gasification at 900-1050 C and its effects on coking, evaluating properties of formed coke produced from black coal from the Western Donbass for metallurgy, mixing hot briquets with coal slurries during partial briquetting of the coal charge.

Synthesis of carbon nanotubes by gasification of petroleum coke

International Nuclear Information System (INIS)

Abdullayeva, S.H.; Musayeva, N.N.; Jabbarov, R.B.; Abdullayeva, S.H.; Musayeva, N.N.; Jabbarov, R.B.; Matsuda, T.

2013-01-01

Carbon nanotubes have been synthesized by using petroleum coke (PC) as carbon source. Different positions of the PC in the reactor chamber and some other factors markedly increase quantity of the synthesized CNTs and lead to changing of their characteristics such as crystallinity, diameter, straight and etc. confirmed by scanning electron microscope (SEM), transmission electron microscope (TEM) studies.The thickness of the Fe catalyst deposited on Si and SiO 2 substrates strongly influence to the quality, quantity and uniformity of the grown CNTs. Wet-coated thin films of FeCl 2 works well as catalyst, which can be profitable for mass production of CNTs

ITM oxygen for gasification

Energy Technology Data Exchange (ETDEWEB)

Armstrong, P.A.; Foster, E.P. [Air Products and Chemicals Inc., Toronto, ON (Canada); Gunardson, H.H. [Air Products Canada Ltd., Mississauga, ON (Canada)

2005-11-01

This paper described a newly developed air separation technology called Ionic Transport Membrane (ITM), which reduces the overall cost of the gasification process. The technology is well suited for advanced energy conversion processes such as integrated gasification combined cycle (IGCC) that require oxygen and use heavy carbonaceous feedstocks such as residual oils, bitumens, coke and coal. It is also well suited for traditional industrial applications for oxygen and distributed power. Air Products Canada Limited developed the ceramic membrane air separation technology that can reduce the cost of pure oxygen by more than 30 per cent. The separation technology achieves a capital cost reduction of 30 per cent and an energy reduction of 35 per cent over conventional cryogenic air separation. ITM is an electrochemical process that integrates well with the gasification process and an IGCC option for producing electricity from the waste heat generated from gasification. This paper described the integration of ITM technology with both the gasification and IGCC processes and showed the attractive economics of ITM. 6 refs., 2 tabs., 6 figs.

GASIFICATION PLANT COST AND PERFORMANCE OPTIMIZATION

Energy Technology Data Exchange (ETDEWEB)

Samuel S. Tam

2002-05-01

The goal of this series of design and estimating efforts was to start from the as-built design and actual operating data from the DOE sponsored Wabash River Coal Gasification Repowering Project and to develop optimized designs for several coal and petroleum coke IGCC power and coproduction projects. First, the team developed a design for a grass-roots plant equivalent to the Wabash River Coal Gasification Repowering Project to provide a starting point and a detailed mid-year 2000 cost estimate based on the actual as-built plant design and subsequent modifications (Subtask 1.1). This unoptimized plant has a thermal efficiency of 38.3% (HHV) and a mid-year 2000 EPC cost of 1,681 $/kW. This design was enlarged and modified to become a Petroleum Coke IGCC Coproduction Plant (Subtask 1.2) that produces hydrogen, industrial grade steam, and fuel gas for an adjacent Gulf Coast petroleum refinery in addition to export power. A structured Value Improving Practices (VIP) approach was applied to reduce costs and improve performance. The base case (Subtask 1.3) Optimized Petroleum Coke IGCC Coproduction Plant increased the power output by 16% and reduced the plant cost by 23%. The study looked at several options for gasifier sparing to enhance availability. Subtask 1.9 produced a detailed report on this availability analyses study. The Subtask 1.3 Next Plant, which retains the preferred spare gasification train approach, only reduced the cost by about 21%, but it has the highest availability (94.6%) and produces power at 30 $/MW-hr (at a 12% ROI). Thus, such a coke-fueled IGCC coproduction plant could fill a near term niche market. In all cases, the emissions performance of these plants is superior to the Wabash River project. Subtasks 1.5A and B developed designs for single-train coal and coke-fueled power plants. This side-by-side comparison of these plants, which contain the Subtask 1.3 VIP enhancements, showed their similarity both in design and cost (1,318 $/kW for the

Coking industry of China (conclusion of visit to People's Republic of China)

Energy Technology Data Exchange (ETDEWEB)

Sklyar, M.G. (NPO Koksokhimiya (USSR))

1990-12-01

Presents a report on the coking industry in China, in particular, research programs on coking. The report was prepared by Soviet specialists who visited China in March 1990 within the framework of an exchange program. The following aspects are discussed: characteristics of iron metallurgy and the coking industry in China, research institutes that specialize in problems of iron metallurgy and coking, main research programs of Chinese research institutes (development of a 12-category classification of black coal from China, coal preparation prior to coking including selective crushing, formed coke processes, quality of the products of bituminous coal coking, coal gasification and hydrogenation), installations used for research programs in China (delayed coking of black coal, hydrogenation of long-flame coal, coal briquetting), characteristics of selected coking plants in China, training for specialists in the coking industry in China.

Hydrogen and energy recovery by gasification of petroleum coke from heavy crude refining; Recuperacion de hidrogeno y energia mediante gasificacion de coques de petroleo provenientes de refinacion de crudos pesados

Energy Technology Data Exchange (ETDEWEB)

Paniagua-Rodriguez, J.C [Universidad Michoacana de San Nicolas de Hidalgo, Morelia, Michoacan (Mexico); Jimenez-Garcia, G. [Instituto Tecnologico del Valle de Morelia, Morelia, Michoacan (Mexico); Maya-Yescas, R. [Universidad Michoacana de San Nicolas de Hidalgo, Morelia, Michoacan (Mexico)]. E-mail: rmayay@umich.mx

2013-03-15

Heavy oils exhibit high yields to bottom-of barrel products (low commercial value); depending on the metals content and on carbon residue the upgrading of bottoms could follow either hydroprocessing or carbon rejection. In particular the Mexican Maya, which is the most refined crude in Mexico, is upgraded by carbon rejection via delayed coking of vacuum residue. In order to obtain acceptable economic profit, it is necessary to transform that carbon (mainly petroleum coke) into useful higher added value products. Coke gasification could be used to obtain hydrogen and/or energy (preferable electrical), via the reaction of coke molecules with oxygen, carbon dioxide and water. Departing from the empiric formulas of five petroleum cokes, a kinetic scheme that consists of three linearly independent stoichiometric equations was recently developed; by including the enthalpy of each reaction and considering the gasification reactor as adiabatic, it is possible to predict product stream composition and high pressure steam that could be generated by the process. [Spanish] Los crudos pesados exhiben rendimientos altos a productos de-fondo-de-barril (de bajo valor comercial); dependiendo del contenido de metales y del residuo carbonoso, la mejora de fondos puede llevarse a cabo por hidrotratamiento o rechazo de carbon. En particular el crudo Maya, que es el mas refinado en Mexico, se mejora via rechazo de carbon por coquizacion retardada del residuo de vacio. A fin de obtener ganancias aceptables, es necesario transformar ese carbon (coque de petroleo, principalmente) en producto util de alto valor agregado. La gasificacion de coque puede usarse para obtener hidrogeno y/o energia (electrica de preferencia), via la reaccion de moleculas de coque con oxigeno, dioxido de carbono y agua. Recientemente se desarrollo un esquema cinetico que consiste de tres reacciones linealmente independientes, partiendo de las formulas empiricas de cinco coques de petroleo; incluyendo la entalpia

The influence of chlorine on the gasification of wood

Energy Technology Data Exchange (ETDEWEB)

Scala, C von; Struis, R; Stucki, S [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

1997-06-01

Chlorides of the heavy metals copper, lead and zinc inhibit the CO{sub 2}-gasification reaction of charcoal. This is observed either by impregnation the wood with the salts before pyrolysis or by mechanically mixing the salts with the charcoal before gasification. Charcoal impregnated or mixed with ammonium chloride reacts more slowly than untreated charcoal. Treating the charcoal with HCl also influences negatively the gasification reactivity, indicating that chlorine plays an important role in the gasification. (author) 2 figs., 4 refs.

Change in the electric potential of solid fuels on their combustion and gasification

Energy Technology Data Exchange (ETDEWEB)

Fialkov, B.S.; Zakharov, A.G.; Plitsyn, V.T.

1979-01-01

Solid fuels of various degrees of graphitization (graphite, coke, hard coal, lignite) were used to study the changes in electric potential of samples during gasification and combustion in air. The potential shows three peaks during combustion, the third corresponding to ignition. Two peaks occur during the gasification process.

The Shell gasification technology offers clean solutions for refineries and utility companies

Energy Technology Data Exchange (ETDEWEB)

Vlaswinkel, E.E.; Posthuma, S.A.; Zuideveld, P.L. [Shell International Oil Products BV, Amsterdam (Netherlands)

1997-12-31

Shell has developed two dedicated gasification technologies, the Shell Gasification Process (SGP) for gaseous and liquid feed stocks and the Shell Coal Gasification Process (SCGP) for coal, lignite and petroleum coke. These processes are described. One of the most recent applications of SGP is the PER+ Shell Refinery project in the Netherlands which is nearly completed. A 250 MWe coal gasification combined cycle plant based on SCGP has recently been built by Demkolec, a development partnership of the Dutch Electricity Generating Board (N.V. Sep). These two projects are discussed.

DEMONSTRATION BULLETIN: TEXACO GASIFICATION PROCESS TEXACO, INC.

Science.gov (United States)

The Texaco Gasification Process (TGP) has operated commercially for nearly 45 years on feeds such as natural gas, liquid petroleum fractions, coal, and petroleum coke. More than 45 plants are either operational or under development in the United States and abroad. Texaco has dev...

An Energy Analysis on Gasification of Sewage Sludge by a Direct Injection in Supercritical Water

NARCIS (Netherlands)

Yukananto, Riza; Louwes, Alexander Charnchai; Bramer, Eduard A.; Brem, Gerrit

2017-01-01

Supercritical Water Gasification is an efficient technology in converting wet biomass into H2 and CH4 in comparison to other conventional thermochemical processes. Coke deposition, however, remains as a major challenge in this technology. Coke formation is the result of polymerization reactions that

The shell coal gasification process

Energy Technology Data Exchange (ETDEWEB)

Koenders, L.O.M.; Zuideveld, P.O. [Shell Internationale Petroleum Maatschappij B.V., The Hague (Netherlands)

1995-12-01

Future Integrated Coal Gasification Combined Cycle (ICGCC) power plants will have superior environmental performance and efficiency. The Shell Coal Gasification Process (SCGP) is a clean coal technology, which can convert a wide range of coals into clean syngas for high efficiency electricity generation in an ICGCC plant. SCGP flexibility has been demonstrated for high-rank bituminous coals to low rank lignites and petroleum coke, and the process is well suited for combined cycle power generation, resulting in efficiencies of 42 to 46% (LHV), depending on choice of coal and gas turbine efficiency. In the Netherlands, a 250 MWe coal gasification combined cycle plant based on Shell technology has been built by Demkolec, a development partnership of the Dutch Electricity Generating Board (N.V. Sep). The construction of the unit was completed end 1993 and is now followed by start-up and a 3 year demonstration period, after that the plant will be part of the Dutch electricity generating system.

Hydrogen production by co-gasification of coal and renewables

Energy Technology Data Exchange (ETDEWEB)

Fermoso, J.; Arias, B.; Rubiera, F.; Arenillas, A.; Pis, J.J. [Instituto Nacional del Carbon, CSIC, Apartado 73, 33080 Oviedo, (Spain)

2006-07-01

In this work, co-gasification of two coals with samples of pet-coke, sewage sludge and biomass was conducted at atmospheric pressure in a fixed bed reactor under steam/oxygen atmosphere, in order to evaluate possible synergistic effects during co-gasification. Experiments carried out at non-isothermal conditions for blends of a low volatile bituminous coal and dried sewage sludge, indicated the absence of interactive effects between the blends. The concentration of H{sub 2} and CO could be predicted from the concentrations of the individual components in the blends and their respective mass fractions. The results obtained under isothermal (1000 C) conditions for blends of a high ash coal with pet-coke, and blends with biomass (chestnut) produced less gas yield than the theoretically calculated. However, for the mixtures of coal and biomass the quality of the syngas, expressed by the amount of the produced H{sub 2}+CO and by the H{sub 2}/CO ratio, was not altered. (authors)

Hydrogen production by co-gasification of coal and renewables

International Nuclear Information System (INIS)

Fermoso, J.; Arias, B.; Rubiera, F.; Arenillas, A.; Pis, J.J.

2006-01-01

In this work, co-gasification of two coals with samples of pet-coke, sewage sludge and biomass was conducted at atmospheric pressure in a fixed bed reactor under steam/oxygen atmosphere, in order to evaluate possible synergistic effects during co-gasification. Experiments carried out at non-isothermal conditions for blends of a low volatile bituminous coal and dried sewage sludge, indicated the absence of interactive effects between the blends. The concentration of H 2 and CO could be predicted from the concentrations of the individual components in the blends and their respective mass fractions. The results obtained under isothermal (1000 C) conditions for blends of a high ash coal with pet-coke, and blends with biomass (chestnut) produced less gas yield than the theoretically calculated. However, for the mixtures of coal and biomass the quality of the syngas, expressed by the amount of the produced H 2 +CO and by the H 2 /CO ratio, was not altered. (authors)

Catalytic mechanism of sodium compounds in black liquor during gasification of coal black liquor slurry

International Nuclear Information System (INIS)

Kuang Jianping; Zhou Junhu; Zhou Zhijun; Liu Jianzhong; Cen Kefa

2008-01-01

The coal black liquor slurry (CBLS) was composed of coal and black pulping liquor, which has plenty of sodium compounds, lignin and cellulose. The sodium compounds have a catalytic effect on the gasification process of coal black liquor slurry, while lignin and cellulose enhance the heat value. Alkali-catalyzed gasification experiments of CBLS and CWS (coal water slurry) are investigated on the thermobalance and fixed bed reactor. The residues of the gasification of CBLS and CWS are analyzed by XRD, SEM and FT-IR. It is found that many micro- and mesopores and zigzag faces exist in the surface of the CBLS coke, which play a key role in the catalytic gasification. Sodium can enhance the reaction potential, weaken the bond of C-O and improve the gasification reaction rate. XRD results show that sodium aluminum silicate and nepheline are the main crystal components of the CBLS and CWS. The C-O stretching vibration peak in the 1060 cm -1 band in the CBLS shifts to 995.65 cm -1 in the CBLS coke after partial gasification. This means that the energy of the C-O stretching vibration in the CBLS carbon matrix decreases, so the structure of the carbon matrix is more liable to react with an oxygen ion or hydroxide ion. The amplitude of the C-O stretching vibration peak is augmented step by step due to the ground-excited level jump of the C-O band

CFD simulation of coal gasification in an entrained-flow gasifier

DEFF Research Database (Denmark)

Sreedharan, V.; Hjertager, B.H.; Solberg, T.

2010-01-01

in reliability, emission control, efficiency, and feedstock flexibility. The feedstock used for a gasification system can be coal, petroleum coke, biomass, heavy oil, or even natural gas. This is an abstract of a paper presented at the 2010 AIChE Annual Meeting (Salt Lake City, UT 11/7-12/2010)....

Second stage gasifier in staged gasification and integrated process

Science.gov (United States)

Liu, Guohai; Vimalchand, Pannalal; Peng, Wan Wang

2015-10-06

A second stage gasification unit in a staged gasification integrated process flow scheme and operating methods are disclosed to gasify a wide range of low reactivity fuels. The inclusion of second stage gasification unit operating at high temperatures closer to ash fusion temperatures in the bed provides sufficient flexibility in unit configurations, operating conditions and methods to achieve an overall carbon conversion of over 95% for low reactivity materials such as bituminous and anthracite coals, petroleum residues and coke. The second stage gasification unit includes a stationary fluidized bed gasifier operating with a sufficiently turbulent bed of predefined inert bed material with lean char carbon content. The second stage gasifier fluidized bed is operated at relatively high temperatures up to 1400.degree. C. Steam and oxidant mixture can be injected to further increase the freeboard region operating temperature in the range of approximately from 50 to 100.degree. C. above the bed temperature.

Simulation of petcoke gasification in slagging moving bed reactors

Energy Technology Data Exchange (ETDEWEB)

Nagpal, Soumitro; Sarkar, T.K.; Sen, P.K. [Research and Development Center, Engineers India Limited, Gurgaon 122001 (India)

2005-03-25

A mathematical model for simulation of moving bed petcoke gasifiers was developed. The model introduces a new feed characterization method, gas-phase resistance and volatilization models. The model is validated using reported data for a slagging gasifier. Effect of feed oxygen-to-coke and steam-to-coke ratios and feed coke rates on gasification performance was examined. Slagging zone moving bed gasifier operation with very high petcoke fluxes of over 4000 kg/m{sup 2}/h was possible with high petcoke conversion. Peak gas temperatures exceeded 1500 {sup o}C. Fluxes higher than 5000 kg/m{sup 2}/h are limited by an approach to fluidization of small particles in the combustion zone. The moving bed gasifier performance was found superior to performance of an entrained flow gasifier (EFG) with respect to energy efficiency and oxygen consumption.

The Bricoke process for producing metallurgical coke in conventional ovens from blends containing a high percentage of non-coking coal

Energy Technology Data Exchange (ETDEWEB)

Vidal, R; Munnix, K; Dellieu, J

1980-06-01

The article discusses the following aspects:- description of the BRICOKE process; trials in pilot plant, showing the influence of the different parameters on the coke quality and delimiting the range of the suitable non-coking coals; industrial scale trials of long term with 33% of non-coking coal briquettes in the charge; influence on the coking process as well as on the blast furnace working and increase of the output of usual coke-oven by the BRICOKE process. (11 refs.)

The influence of microporosity on resistance and carboxyreactivity of cokes

Energy Technology Data Exchange (ETDEWEB)

Medek, J.; Weishauptova, Z. [Academy of Sciences, Prague (Czech Republic). Inst. of Rock Structure and Mechanics

1997-12-31

Large sample collection of metallurgical cokes from Ostrava-Karvina coking plants, were used for correlation of the resistivity of the coke matter (carbon solid phase plus micropores) and carboxyreactivity of cokes with the value of microporosity. It results, from this correlation, that the characteristic values of the two mentioned quantities appartain to the solid phase of all metallurgical cokes studied, while the individual values of these quantities are caused by the different microporosity of the coke matter. The microporosity as a structure characteristic is a consequence of the discontinuity of the coke solid phase and can be quantitatively expressed as the degree of solid phase dispersion. (orig.)

Changes in porosity of graphite caused by radiolytic gasification by carbon dioxide

International Nuclear Information System (INIS)

Murdie, Neil; Edwards, I.A.S.; Marsh, Harry

1986-01-01

Methods have been developed to study porosity in nuclear grade graphite. The changes induced during the radiolytic gasification of graphite in carbon dioxide have been investigated. Porosity in radiolytically gasified graphite (0-22.8% wt. loss) was examined by optical microscopy and scanning electron microscopy (SEM). Each sample was vacuum impregnated with a slow-setting resin containing a fluorescent dye. Optical microscopy was used to study pores >2 μm 2 c.s.a. A semi-automatic image analysis system linked to the optical microscope enabled pore parameter data including cross-sectional areas, perimeters, Feret's diameters and shape factors, to be collected. The results showed that radiolytic gasification produced a large increase in the number of pores 2 c.s.a. New open pores 2 c.s.a. were developed by gasification of existing open porosity into the closed porosity ( 2 c.s.a.) within the binder-coke. Open pores, 2-100 μm 2 c.s.a., which were gasified within the coarse-grained mosaics of the binder-coke. In the gasification process to 22.8% wt. loss, the apparent open pore volume increased from 6.6 to 33.8% and the apparent closed pore volumes decreased from approx. 3% to 0.1%. The increase in apparent open porosity from 6.6% (virgin) to 33.8% resulted from gasification within original open porosity and by the opening and development of closed porosity. There was no evidence for creation of porosity from within the 'bulk' graphite, it being developed from existing fine porosity. The structure of pores > 100 μm 2 c.s.a. showed no change because of the inhibition of oxidation by deposition of carbonaceous species from the CH 4 inhibitor. Such species diffuse to the pore wall and are sacrificially oxidised. (author)

Ash fusion characteristics during co-gasification of biomass and petroleum coke.

Science.gov (United States)

Xiong, Qing-An; Li, Jiazhou; Guo, Shuai; Li, Guang; Zhao, Jiantao; Fang, Yitian

2018-06-01

In this study, the effect of biomass ash on petroleum coke ash fusibility was investigated at a reducing atmosphere. Some analytical methods, such as ash fusion temperatures (AFTs) analysis, X-ray diffraction (XRD), FactSage and scanning electron microscopy (SEM), were applied to determine the characteristics of ash fusion and transformation of mineral matters. The results indicated that AFTs were closely associated with ash mineral compositions. It was found that the formations of high melting point calcium silicate, vanadium trioxide and coulsonite resulted in the high AFTs of Yanqing petroleum coke (YQ). When blending with certain proportional pine sawdust (PS), corn stalk (CS), the AFTs of mixture could be decreased significantly. For PS addition, the formations of low-melting point calcium vanadium oxide should be responsible for the reduction of AFTs, whereas for CS addition the reason was ascribed to the formation of low-melting point leucite and the disappearance of high-melting V 2 O 3 . Copyright © 2018. Published by Elsevier Ltd.

Proceedings of the Joint Meeting of The Fuel Society of Japan (1991). 28th Coal Science Conference/91st Coke Meeting; (Sha) nenryo kyokai godo taikai happyo ronbunshu (1991). Dai 28 kai sekitan kagaku kaigi dai 91 kai cokes tokubetsukai

Energy Technology Data Exchange (ETDEWEB)

1991-11-07

Relating to coke, studies are made on the rapid coke production method, oven investigation during carbonization, and operational management/control. As to coal science, studies are mainly on the brown coal two-stage liquefaction (BCL) method, and data on the pilot plant and PSU are reported. Concerning bituminous coal liquefaction, PSU data mostly including the NEDOL process, and characteristics of liquefaction residue and its effective utilization by thermal decomposition are reported. Regarding the liquefaction mechanism, an experimentally extensive study on catalyst, solvent and reaction conditions is made using model materials and coal itself on the bench scale and also in the pilot plant. Engineering subjects on residue, solvent deashing, scale attachment and coprocessing are also reported. Relations of decomposition process to coal chemical structure changes and reaction conditions are investigated. As to coal gasification, studies, which are not many, are conducted on material balance, heat balance, and image characteristics of char for gasification and factors controlling reactivity.

Experimental and numerical investigations of coke descending behavior in a coke dry quenching cooling shaft

International Nuclear Information System (INIS)

Feng Yanhui; Zhang Xinxin; Yu Quan; Shi Zhongyin; Liu Zhicheng; Zhang Hu; Liu Huafei

2008-01-01

A viscous flow model based on the Navier-Stokes equation is developed to describe coke descending behavior in the 1/7-scaled-down experimental setup of an actual 75 t/h cooling shaft. It is found that the internal friction due to cokes viscosity significantly influences the descending behavior of cokes in the lower part of the shaft, while the external wall friction dominates the sluggish flow of the cokes in the shaft. An asymptotic friction coefficient expression is proposed for granular mixtures flowing along the shaft wall modified from normal wall tress, and the concept of bulk solid viscosity is introduced to describe the internal friction between coke particles. The results simulated by the present model are compared with those by the potential flow and the kinematic model without friction. The viscous flow model is quite good to simulate the bulk coke flow as the physically important frictions are engaged

Siemens fuel gasification technology - solutions and developments

Energy Technology Data Exchange (ETDEWEB)

Hannemann, F.; Schingnitz, M.; Schmid, C. [Siemens Fuel Gasification Technology GmbH, Freiberg (Germany)

2007-07-01

In 2006, Siemens Power Generation Group acquired the GSP Gasification technology, and renamed it SFGT. The presentation reviews the technology and provides an update on current projects. The future plans for the development of the technology based on extensive experience and comprehensive development work gathered over many years and proven in a number of gasification plants is covered. SFGT operates, at its Freiberg facility, a 5 MWth pilot plant which was built to test prototype designs and to determine process conditions for various feed streams. An overview is given of the results of tests completed on a wide range of carbonaceous materials including all types of solid fuels from lignite to anthracite, as well as brown coal, oil, sludge or biomass, and low-temperature coke or petcoke. The technical focus of the paper is on the unique design features such as the cooling screen and alternative refractory lining, as well as the dense flow feeding system that allows the preferable use of lignite applications.

Numerical analysis of macro-crack formation behavior within the lump coke; Cokes sonai kiretsu shinten kiko no kaiseki

Energy Technology Data Exchange (ETDEWEB)

Aoki, H; Sato, H; Miura, T [Tohoku University, Sendai (Japan). Faculty of Engineering

1995-03-15

The thermal stress analysis within lump coke was studied in order to investigate macro-crack formation and deformation behavior which strongly influence heat and mass transfer in a coke oven chamber. The dilatation of plastic layer, heating rate dependence of thermophysical and mechanical properties of coal/coke, creep in the plastic and semi-coke layers, macro-crack propagation and radiative heat transfer within the macro-crack were considered in an analytical model. The macro-crack propagation was determined from the estimated crack tip stress intensity factor, K{sub I}, at the macro-crack tip compared with the plane strain fracture toughness, K{sub IC}, through the unsteady-state calculation. Calculated results on crack formation and deformation behavior of lump coke were in good agreement with experimental observations in a laboratory-scale oven chamber. The analytical model could predict micro-crack formation within the lump coke normal to the heated wall and the coke surface close to the heated wall. 12 refs., 13 figs.

Coke from partially briquetted preheated coal mixtures

Energy Technology Data Exchange (ETDEWEB)

Belitskii, A.N.; Sklyar, M.G.; Toryanik, Eh.I.; Bronshtein, A.P.

1988-07-01

Analyzes effects of partial coal charge briquetting on coking and on quality of coke for metallurgy. Effects of mixing hot coal briquets on temperature and moisture of coal were investigated on an experimental scale in a coking plant. Coal with a moisture content of 12% was used. Coking mixture consisted of 30% briquets and 70% crushed coal. Fifteen minutes after briquet mixing with coal, the mean coal charge temperature increased to 100-105 C and moisture content was lower than 2-5%. Results of laboratory investigations were verified by tests on a commercial scale. Experiments showed briquetting of weakly caking or non-caking coal charge components to be an efficient way of preventing coke quality decline. Adding 15-20% briquets consisting of weakly caking coal did not influence coke quality. Mixing hot coal briquets reduced moisture content in crushed coal, increased its temperature and reduced coking time.

Bio-coke as an alternative to petroleum coke and metallurgical coke; Bio-cokes als alternatief voor petroleumcokes en metallurgische cokes

Energy Technology Data Exchange (ETDEWEB)

Croezen, H.J.; Van Lieshout, M. [CE Delft, Delft (Netherlands); Sevenster, M.N. [Sevenster Environmental Consultancy, Australian Capital Territory ACT (Australia)

2012-11-15

In the framework of elaborating the Dutch Roadmap Chemistry 2030), CE Delft has conducted an exploratory study for the Association of the Dutch Chemical Industry (VNCI) on the options of replacing (petroleum) coke in the chemical sector by biocokes. Coke is used as a reducing agent and/or raw material in four companies in the Dutch chemical industry (Tronox, ESD-SIC, Thermphos, Aluchemie). Replacing coke at these four companies can potentially yield a direct CO2 reduction of expectedly several hundreds of kilotons per year. For a first exploration of the options of bio-coke, CE Delft first conducted a desk study to get information on the quality and production costs for bio-coke. Subsequently, CE Delft had contact with the four chemical companies and a made a number of company visits. Moreover, the technical, economic and organizational capabilities, constraints and requirements with regard to a possible (partial) switch to biocokes have been explored. Based on the information available so far it can be concluded that biocokes seems to be a technically and economically interesting innovation. For implementation to finally take place, it is necessary to gain better insight in the technical and economic potential [Dutch] In verband met de uitwerking van de Routekaart Chemie 2030 heeft CE Delft voor VNCI een verkenning uitgevoerd naar de mogelijkheden voor vervanging van (petroleum)cokes in de chemische sector door biocokes. Cokes wordt gebruikt als reductiemiddel en/of grondstof bij een viertal bedrijven in de Nederlandse chemie (Tronox, ESD-SIC, Thermphos, Aluchemie). Het vervangen van cokes bij deze vier bedrijven kan in potentie een directe CO2-reductie van naar verwachting enkele honderden kilotonnen/jaar opleveren. Voor een eerste verkenning van de mogelijkheden van bio-cokes heeft CE Delft eerst een bureaustudie uitgevoerd naar informatie over kwaliteit van en productiekosten voor bio-cokes. Vervolgens heeft CE Delft contact gehad met de vier chemische

The mechanism of coking pressure generation I: Effect of high volatile matter coking coal, semi-anthracite and coke breeze on coking pressure and plastic coal layer permeability

Energy Technology Data Exchange (ETDEWEB)

Seiji Nomura; Merrick Mahoney; Koichi Fukuda; Kenji Kato; Anthony Le Bas; Sid McGuire [Nippon Steel Corporation, Chiba (Japan). Environment and Process Technology Center

2010-07-15

One of the most important aspects of the cokemaking process is to control and restrain the coking pressure since excessive coking pressure tends to lead to operational problems and oven wall damage. Therefore, in order to understand the mechanism of coking pressure generation, the permeability of the plastic coal layer and the coking pressure for the same single coal and the same blended coal were measured and the relationship between them was investigated. Then the 'inert' (pressure modifier) effect of organic additives such as high volatile matter coking coal, semi-anthracite and coke breeze was studied. The coking pressure peak for box charging with more uniform bulk density distribution was higher than that for top charging. It was found that the coking pressure peaks measured at different institutions (NSC and BHPBilliton) by box charging are nearly the same. The addition of high volatile matter coking coal, semi-anthracite and coke breeze to a low volatile matter, high coking pressure coal greatly increased the plastic layer permeability in laboratory experiments and correspondingly decreased the coking pressure. It was found that, high volatile matter coking coal decreases the coking pressure more than semi-anthracite at the same plastic coal layer permeability, which indicates that the coking pressure depends not only on plastic coal layer permeability but also on other factors. Coking pressure is also affected by the contraction behavior of the coke layer near the oven walls and a large contraction decreases the coal bulk density in the oven center and hence the internal gas pressure in the plastic layer. The effect of contraction on coking pressure needs to be investigated further. 33 refs., 18 figs., 5 tabs.

Programmed heating of coke ovens for increased coke size

Energy Technology Data Exchange (ETDEWEB)

Jenkins, D.R.; Mahoney, M.R. [University of Newcastle, Callaghan, NSW (Australia)

2010-11-15

Large, uniform sized coke is desirable for blast furnace use. It has previously been shown that the coke oven flue temperature in the first few hours of coking is a key determinant of coke size. In this paper, the authors present a new programmed heating approach, which is called pulsed heating, aiming to increase coke mean size at a given average flue temperature. The approach takes into account the charging sequence in coke oven batteries and the authors demonstrate how existing operating practice can be modified in batteries with suitable heating systems to achieve the desired heating programme. A mathematical model of fissure formation provides a prediction of the increase in coke mean size using pulsed heating, compared with standard heating. Pilot scale experiments have also been performed to validate the modelling approach. The results of the modelling indicate that the mean coke size can be increased by several millimetres in some cases, although results from the pilot scale show that pulsed heating increases coke size, but by a smaller amount than that predicted by the model. The potential advantages and limitations of pulsed heating are discussed, as well as opportunities for further investigation of the approach.

The mechanism of coking pressure generation II: Effect of high volatile matter coking coal, semi-anthracite and coke breeze on coking pressure and contraction

Energy Technology Data Exchange (ETDEWEB)

Merrick Mahoney; Seiji Nomura; Koichi Fukuda; Kenji Kato; Anthony Le Bas; David R. Jenkins; Sid McGuire [BHP Billiton Technology, Shortland, NSW (Australia)

2010-07-15

One of the most important aspects of the cokemaking process is to control and limit the coking pressure since excessive coking pressure can lead to operational problems and oven wall damage. Following on from a previous paper on plastic layer permeability we have studied the effect of contraction of semi-coke on coking pressure and the effect of organic additives on contraction. A link between contraction (or simulated contraction) outside the plastic layer and coking pressure was demonstrated. The interaction between this contraction, local bulk density around the plastic layer and the dependence of the permeability of the plastic layer on bulk density was discussed as possible mechanisms for the generation of coking pressure. The effect of blending either a high volatile matter coal or one of two semi-anthracites with low volatile matter, high coking pressure coals on the coking pressure of the binary blends has been explained using this mechanism. 25 refs., 10 figs., 4 tabs.

The coke dilemma

Energy Technology Data Exchange (ETDEWEB)

Champagne, P E; Lewis, J A

1989-08-01

Coke-making capacity reductions and the current status of coke oven batteries in the USA are surveyed, as well as prior forecasts of the steel and coke markets. The future position is then analysed and it is concluded that the US coke supply situation should improve up to 1995, but that there could be major domestic coke production deficits in the period 1996-2000; critical decisions will soon have to be made about replacement of coking capacity.

Coke, char and organic waste behaviour in the blast furnace with high injection rate

Directory of Open Access Journals (Sweden)

Gudenau, H. W.

2003-10-01

Full Text Available Blast furnace operation with low coke rate, high amount of auxiliary hydrocarbons and use of nut coke causes a change in coke quality requirements. In particular, not burned in the raceway residues of injected substances (char and ash can influence the coke behaviour. Therefore combustion efficiency of various organic wastes with and without pulverized coal injection (PCI and coal char has been investigated under the raceway simulation conditions. Mixing of various substances improves their combustion efficiency. Study on coke gasification by carbon dioxide in the presence of char showed that with the increase of char concentration, coke strength reduction becomes smaller. The reactivity of char with CO₂ is higher than that of coke. Therefore char is consumed preferentially. In presence of injected char, total pore volume in coke and its wear resistance were increased. Coke reactivity and microstructure in the presence of various kinds of ash has been studied. Many ash spheres were observed on the surface of coke matrix and its size was dependent on ash properties.

La operación del horno alto con una tasa baja de coque, una cantidad elevada de hidrocarburos auxiliares y el empleo de coque calibrado, origina un cambio en las necesidades de calidad del coque. En particular, pueden influir en el comportamiento del coque los residuos inquemados en el raceway (cavidad enfrente a las toberas del horno de las sustancias que se inyectan (char y cenizas. El char es el residuo de carbón que se origina después que el carbón libera sus sustancias volátiles. Por tanto, se ha investigado la eficiencia de la combustión de varios residuos orgánicos con y sin inyección de carbón pulverizado (ICP y char, bajo las condiciones de simulación del raceway. La mezcla de varias sustancias mejora la eficiencia a la combustión. El estudio de la gasificación del coque por el dióxido de carbono en la

Influence of thermal charge preparation on coke comminution under blast-furnace operating conditions

Energy Technology Data Exchange (ETDEWEB)

Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

1983-09-01

Reactions of coke in the blast furnace are determined mainly by the nature of the coke itself which depends on the coal properties, its preparation and the coking conditions. In the blast furnace the coke reacts with alkali and alkaline earth metals in the burden. Preheated coal charges were found to absorb far less sodium and potassium carbonates than a conventional moist charge over an equivalent period, due to the smaller pore volume available.

Gasification in petroleum refinery of 21. century; La gazeification dans la raffinerie du petrole du 21. siecle

Energy Technology Data Exchange (ETDEWEB)

Furimsky, E. [IMAF Group, Ottawa, Ontario (Canada)

1999-07-01

The worldwide trends in the crude oil supply indicate a continuous increase of the heavy crudes. The increase in the yield of distillation residues is complemented by an increase in their sulfur content. Additional distillates are produced by upgrading the residues. The upgrading step generates final residues, such as visbreaking tar, coke and asphalt which are produced by visbreaking, coking and de-asphalting, respectively. The final residues can be converted to usable products such as hydrogen, steam, electricity, ammonia and chemicals. For this purpose, gasification has emerged as the technology of choice because of its superior environmental performance when compared with the competing means for residue utilization. Also, refinery sludges can be co-gasified with the final residues and as such, be converted to usable products. If integrated with the petroleum refinery, gasification can diminish any environmental problems associated with residue and sludge disposal. The economic indicators of the refinery can improve as well. The trends in deregulation of the power market enable petroleum refineries to enter this lucrative market either alone or in a partnership with the utilities. The potential of co-production of chemicals and steam with electricity offers the flexibility to respond to market demands. Gasification technology is commercially proven. Among several types, entrained bed gasifiers are the gasifiers of choice. A number of commercial projects in Europe, Asia and United States use a gasifier employing either a slurry feeding system or a dry feeding system. (author)

Dependence of microhardness of coke on carbon content and final coking temperature

Energy Technology Data Exchange (ETDEWEB)

Kaloc, M.; Dvorak, P.

1995-12-31

At present time is important the coke-quality, tested by various methods again. The new methods of evaluation of coke quality as e.g. CSR, CRI, ACRI etc. demonstrate, that the mechanical stability parameters are in connection of microstructure of coke mass. The purpose of present paper is to investigate the dependence of microhardness on the carbon content and the final carbonisation temperature in the coal-coke series. The samples prepared experimentally in more series from different coal blends from 20{degrees}C to 1100{degrees}C were investigated both mega- and microscopically. The tests of microhardness are based on the use of the Hanemann microhardness tester. Principally this method consists in impressing the diamond pyramid into the surface of the sample. The data on the pressure applied are subtracted on the scale of load. An important factor influencing the results is the choice of the points from which the sample is to be withdrawn. The choice is dependent on the aim to be achieved. For the determination of an average microhardness it is sufficient to take sample from the middle part of the coke block representing the half width of the coking chamber. The choice of the point is also of great importance. In strong and homogeneous walls, sharply bounded, impressions can be found with a distinct diagonal cross. In thin walls the impressions are distinguished by distinct boundaries, the middle part, however, not being distinct as the pyramidal point did not penetrate the wall. Impressions providing accurate values are those distinctly bounded by a distinct diagonal cross. The walls not having been chosen correctly, the errors reveal themselves as the scattering of the points in the diagrams of microhardness.

Influence of supports on catalytic behavior of nickel catalysts in carbon dioxide reforming of toluene as a model compound of tar from biomass gasification.

Science.gov (United States)

Kong, Meng; Fei, Jinhua; Wang, Shuai; Lu, Wen; Zheng, Xiaoming

2011-01-01

A series of supported Ni catalysts including Ni/MgO, Ni/γ-Al2O3, Ni/α-Al2O3, Ni/SiO2 and Ni/ZrO2 was tested in CO2 reforming of toluene as a model compound of tar from biomass gasification in a fluidized bed reactor, and characterized by the means of temperature programmed reduction with hydrogen (H2-TPR), XRD, TEM and temperature programmed oxidation (TPO). Combining the characterization results with the performance tests, the activity of catalyst greatly depended on Ni particles size, and the stability was affected by the coke composition. Both of them (Ni particle size and coke composition) were closely related to the interaction between nickel and support which would determine the chemical environment where Ni inhabited. The best catalytic performance was observed on Ni/MgO due to the strong interaction between NiO and MgO via the formation of Ni-Mg-O solid solution, and the highest dispersion of Ni particle in the basic environment. Copyright © 2010 Elsevier Ltd. All rights reserved.

Gasification

International Nuclear Information System (INIS)

White, David J.

1999-12-01

Contains Executive Summary and Chapters on: Introduction; Review of driving forces for change; Gasification technology; Versatility of the gasification process; Commercial Application of gasification; Gas turbine development; Fuel Cell Development; Economics of gasification; Global warming and gasification; Discussion; Summary and Conclusions. (Author)

The influence of calcination on the physical and chemical properties of petroleum and mixed cokes

Energy Technology Data Exchange (ETDEWEB)

Sikora, K; Syrek, H

1980-01-01

Freshly prepared petroleum and coal-petroleum cokes, before utilization for the production of various materials, are subjected to calcining--thermal treatment in a neutral or reducing atmosphere without the admission of air at less than or equal to 1400/sup 0/. During calcining, stabilization of the physical and chemical properties of the cokes takes place. The properties of the obtained coke depend chiefly on the calcining time and temperature. During calcining, volatile substances are removed almost completely from the coke; the coke density is increased, and its structure is put in order; the electrical conductivity is improved; the mechanical strength is increased; and the reactivity of the coke is decreased. Laboratory studies were conducted on calcining mixed coal-petroleum cokes of two grades at 1200, 1250, and 1300/sup 0/ for 2-6 h. In the calcining products the content of volatile substances, the ash content, S content, and density were determined. It was ascertained that calcining of mixed coal-petroleum cokes goes analogously to calcining of pure petroleum cokes. Raising the temperature and increasing the time of calcining has a substantial effect on improvement of coke physical and chemical properties. For high-quality coke, calcining is to be carried out at greater than or equal to 1300/sup 0/ for 4-6 h, for ordinary coke at > 1200/sup 0/ and greater than or equal to 4 h. The results are regarded as starting data for an industrial study of the calcining process.

Influence of pyrolysis conditions on the structure and gasification reactivity of biomass chars

Energy Technology Data Exchange (ETDEWEB)

E. Cetin; B. Moghtaderi; R. Gupta; T.F. Wall [University of Newcastle, Callaghan, NSW (Australia). Discipline of Chemical Engineering, Faculty of Engineering and Built Environment, School of Engineering

2004-11-01

The physical and chemical structure as well as gasification reactivities of chars generated from several biomass species (i.e. pinus radiata, eucalyptus maculata and sugar cane bagasse) were studied to gain insight into the role of heating rate and pressure on the gasification characteristics of biomass chars. Char samples were generated in a suite of reactors including a wire mesh reactor, a tubular reactor, and a drop tube furnace. Scanning electron microscopy analysis, X-ray diffractometry, digital cinematography and surface area analysis were employed to determine the impact of operating conditions on the char structure. The global gasification reactivities of char samples were also determined for a range of pressures between 1 and 20 bar using pressurised thermogravimetric analysis technique. Char reactivities were found to increase with increasing pyrolysis heating rates and decreasing pyrolysis pressure. It was found that under high heating rates the char particles underwent plastic deformation (i.e. melted) developing a structure different to that of the virgin biomass. Pressure was also found to influence the physical and chemical structures of char particles. The difference in the gasification reactivities of biomass chars at pressure was found to correlate well with the effect of pyrolysis pressure on the graphitisation process in the biomass char structure. 29 refs., 18 figs., 2 tabs.

Design and construction of coke battery 1A at Radlin coke plant, Poland

Energy Technology Data Exchange (ETDEWEB)

A.M. Kravchenko; D.P. Yarmoshik; V.B. Kamenyuka; G.E. Kos' kova; N.I. Shkol' naya; V.V. Derevich; A.S. Grankin [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

2009-07-15

In the design and construction of coke battery 1A at Radlin coke plant (Poland), coking of rammed coke with a stationary system was employed for the first time. The coke batteries are grouped in blocks. Safety railings are provided on the coke and machine sides of the maintenance areas.

Study on the Inference Factors of Huangling Coking Coal Pyrolysis

Science.gov (United States)

Du, Meili; Yang, Zongyi; Fan, Jinwen

2018-01-01

In order to reasonably and efficiently utilize Huangling coking coal resource, coal particle, heating rate, holding time, pyrolysis temperature and others factors were dicussed for the influence of those factor on Huangling coking coal pyrolysis products. Several kinds of coal blending for coking experiments were carried out with different kinds of coal such as Huangling coking coal, Xida coal with high ash low sufur, Xinghuo fat coal with hign sulfur, Zhongxingyi coking coal with high sulfur, Hucun lean coal, mixed meager and lean coal. The results shown that the optimal coal particle size distribution was 0.5~1.5mm, the optimal heating rate was 8°C/min, the optimal holding time was 15min, the optimal pyrolysis temperature was 800°C for Huangling coking coal pyrolysis, the tar yield increased from 4.7% to 11.2%. The maximum tar yield of coal blending for coking under the best single factor experiment condition was 10.65% when the proportio of Huangling coking coal was 52%.

Method of determining coking temperature of coke. [Experimental method of determining final coking temperature using a small sample and calibration graph

Energy Technology Data Exchange (ETDEWEB)

Mel' nichuk, A.Yu.; Bondarenko, A.K.; Fialkov, B.S.; Khegay, L.U.; Khvan, L.A.; Muzyzhuk, V.D.; Zakharov, A.G.; Zelenskiy, V.P.

1985-01-01

The coking temperature of coke should be determined from the magnitude of the ionization current of the medium during heating (3/sup 0//min) of a coke sample (2 g, fraction < 0.2 mm) in an oxidation medium with air supply (1 1/min). The coking temperature is determined from the maximum magnitude of current using a graduated graph constructed during analysis of coke samples obtained with different final coking temperatures. The discrepancy between the established coking temperature and that defined from the proposed method is 8-19/sup 0/, and that defined from electrical resistance of coke is 26-43/sup 0/. In addition to high accuracy, this method reduces the time outlays for making the analysis.

Genesis of natural cokes: Some Indian examples

Energy Technology Data Exchange (ETDEWEB)

Singh, Ashok K.; Sharma, Mamta [Central Institute of Mining and Fuel Research, Dhanbad, PIN-828108 (India); Singh, Mahendra P. [Banaras Hindu University, Varanasi, PIN-221005 (India)

2008-06-13

In Indian coalfields huge amounts of natural coke have been produced due to magmatic intrusions. Jharia Coalfield in eastern part of India alone contains approximately 2000 Mt of baked coking coal as a consequence of these intrusions in the form of discordant and concordant bodies. This paper is an effort to investigate the effect of carbonization in two intrusion affected coal seams of Ena (seam XIII) and Alkusa (seam XIV) collieries of Jharia Coalfield. Natural coke is derived from coking coal under in-situ conditions due to intense magmatic induced heat and overburden pressure. Natural coke is characterized by the presence of low volatile matter and high ash contents and organic constituents showing isotropy and anisotropy. Through physical, petrographic and chemical properties of natural coke or 'jhama' as determined by various methods it has been established that the reactives in the unaltered coals (vitrinite, liptinite, pseudovitrinite, reactive semifusinite, etc.) are < 25.0 vol.%, moisture < 2.5%, volatile matter < 15.0% and hydrogen < 4.0%. The temperatures attained in the coal seams have been deciphered using some standard models, which indicate that a temperature {proportional_to} 1000 C was attained. This produced huge amount of anisotropic and deposited carbons. An attempt has been made to understand the factors that influence the genesis of natural coke and heat altered maceral products in coals in Indian coalfields. (author)

Dale Coke: Coke Farm

OpenAIRE

Farmer, Ellen

2010-01-01

Dale Coke grew up on an apricot orchard in California’s Santa Clara Valley. In 1976 he bought ten acres of farmland near Watsonville in Santa Cruz County but continued to work repairing fuel injection systems rather than farming at his new home. In 1981, a struggle with cancer inspired him to rethink his life and become an organic farmer. His neighbor, who had grown strawberries using pesticides and chemical fertilizers, asserted that strawberries could not be grown organically. Coke set out ...

Fiscal 1997 report on the results of the international research cooperation project for a feasibility survey for finding out seeds of the international joint research. Effective use technology of saturated hydrocarbon (technology against the surplus aromatic hydrocarbon/technology of high grade treatment of petroleum coke); 1997 nendo kokusai kenkyu kyoryoku jigyo (kokusai kyodo kenkyu seeds hakkutsu no tame no FS chosa). Howa tanka suiso no yuko riyo gijutsu / hokozoku tanka suiso no yojo taisaku gijutsu / sekiyu cokes no kodo shori gijutsu seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

For the purpose of the effective international research cooperation, the paper surveyed in fiscal 1997 the effective use technology of saturated hydrocarbon, technology against the surplus aromatic hydrocarbon and technology of high grade treatment of petroleum coke. In the survey of the effective use technology of saturated hydrocarbon, trends of FT synthesis technology and DME synthesis technology were studied as trends of technology to produce synthetic gas, and a project was proposed for technical development of using natural gas as liquid fuel in Japan. In the survey of technology against the surplus aromatic hydrocarbon, studied were the benzene law regulation and the supply/demand trend of aromatic hydrocarbon, process to reduce production of aromatic hydrocarbon as much as possible, process to reduce aromatics of the produced petroleum products, and process to effectively use aromatic hydrocarbon as chemical raw material. In the survey of high grade treatment of petroleum coke, studied were a possibility of using HS petroleum coke in the DIOS method, iron bath gasification, and copper bath gasification technology. 108 refs., 146 figs., 103 tabs.

Coke Formation During Hydrocarbons Pyrolysis. Part One: Steam Cracking Formation de coke pendant la pyrolise des hydrocarbures. Première partie : vapocraquage

Directory of Open Access Journals (Sweden)

Weill J.

2006-11-01

Full Text Available Thermal cracking is always accompanied by coke formation, which becomes deposited on the wall and limits heat transfers in the reactor while increasing pressure drops and possibly even plugging up the reactor. This review article covers undesirable coking operations in steam craking reactors. These coking reactions may take place in the gas phase and/or on the surface of the reactor, with coke being produced during pyrolysis by a complex mechanism that breaks down into a catalytic sequence and a noncatalytic sequence. After a brief description of different experimental set-ups used to measure the coke deposition, on the basis of research described in the literature, the different factors and their importance for coke formation are listed. In particular, we describe the effects of surface properties of stainless-steel and quartz reactors as well as the influence of the cracked feedstock, of temperature, of dilution, of residence time and of the conversion on coke deposition. Some findings about the morphology of coke are described and linked to formation mechanisms. To illustrate this review, some particularly interesting research is referred to concerning models developed to assess coke formation during propane steam cracking. Le craquage thermique est toujours accompagné de la formation de coke qui, en se déposant à la paroi, limite les transferts de chaleur au réacteur, augmente les pertes de charges et même peut boucher celui-ci. Cet article fait le point sur les réactions indésirables de cokage dans les réacteurs de vapocraquage. Ces réactions de cokage peuvent avoir lieu en phase gazeuse et/ou sur la surface du réacteur, le coke étant produit pendant la pyrolyse par un mécanisme complexe qui se décompose en une séquence catalytique et une séquence non catalytique. Après une brève présentation des différents montages expérimentaux utilisés pour mesurer le dépôt de coke, il est mentionné, à partir de travaux de la

Thermogravimetric study on the influence of structural, textural and chemical properties of biomass chars on CO2 gasification reactivity

International Nuclear Information System (INIS)

Bouraoui, Zeineb; Jeguirim, Mejdi; Guizani, Chamseddine; Limousy, Lionel; Dupont, Capucine; Gadiou, Roger

2015-01-01

The present investigation aims to examine the influence of textural, structural and chemical properties of biomass chars on the CO 2 gasification rate. Various lignocellulosic biomass chars were prepared under the same conditions. Different analytical techniques were used to determine the char properties such as Scanning Electronic Microscopy, nitrogen adsorption manometry, Raman spectroscopy and X Ray Fluorescence. Gasification tests were carried out in a thermobalance under 20% CO 2 in nitrogen at 800 °C. Significant differences of the total average reactivity were observed with a factor of 2 between the prepared chars. Moreover, different behaviors of gasification rate profiles versus conversion were obtained. This difference of behavior appeared to be correlated with the biomass char properties. Hence, up to 70% of conversion, the gasification rate was shown to depend on the char external surface and the potassium content. At higher conversion ratio, a satisfactory correlation between the Catalytic Index and the average gasification rate was identified. The results highlight the importance of knowing both textural and structural properties and mineral contents of biomass chars to predict fuel reactivity during CO 2 gasification processes. Such behavior prediction is highly important in the gasifiers design for char conversion. - Highlights: • CO 2 gasification reactivity of various lignocellulosic chars were examined. • Chars properties affect strongly samples gasification behavior. • Initial gasification rate is affected by external surface, K content and D3/G ratio. • Gasification rate behavior depends on the Alkali index at high conversion

On possibilities to decrease influence of oxidation processes on oil yield at oil shale retorting

International Nuclear Information System (INIS)

Yefimov, V.; Loeoeper, R.; Doilov, S.; Kundel, H.

1993-01-01

At the present technical level retorting is carried out so that an increase in specific air consumption results in an increase of oxygen ingress into the semi coking shaft. At the same time a direct relationship between the degree of volatiles pyrolysis and specific air consumption was observed. This regularity enables to assume that within the reaction volume there occurs most likely the thermo oxidative pyrolysis of volatile products, not the oxidation of oil shale as it is considered traditionally. The main source of oxygen ingress ed into the semi coking shaft at processing oil shale in retorts is the process of spent shale. This process is not fully elaborated for utilization in commercial scale and can not be arranged so that the ingress of oxygen into the smacking chamber could be eliminated. In case of a slower semi coke gasification process and reduced specific air consumption for gasification the absolute amount of oxygen ingress ed into the semi coking shaft also decreases. One of the efficient methods to decrease specific air consumption is to build furnaces into the semi coking chamber to obtain additional amount of heat carrier by combusting generator gas. The maximum effect is reached when steam-and-air blow is completely replaced by recycle gas: specific air consumption is reduced whereas recycle gas is deoxygenated in the cooling zone while passing through spent shale bed which has the temperature of about 500 deg C. Another possible source of oxygen to the semi coking shaft with heat carrier is production of flue gases by combusting recycle gas in burners built in retorts. We consider the recycle gas employed upon processing oil shale in retorts hardly to be an appreciable source of the oxygen ingress into the semi coking shaft. Additional amounts of residual oxygen containing in recycle gas fed into both cooling zone and furnaces are practically totally consumed at gas combusting and passing across the bed of semi coke heated up to approximately

Gasification under CO2–Steam Mixture: Kinetic Model Study Based on Shared Active Sites

Directory of Open Access Journals (Sweden)

Xia Liu

2017-11-01

Full Text Available In this work, char gasification of two coals (i.e., Shenfu bituminous coal and Zunyi anthracite and a petroleum coke under a steam and CO2 mixture (steam/CO2 partial pressures, 0.025–0.075 MPa; total pressures, 0.100 MPa and CO2/steam chemisorption of char samples were conducted in a Thermogravimetric Analyzer (TGA. Two conventional kinetic models exhibited difficulties in exactly fitting the experimental data of char–steam–CO2 gasification. Hence, a modified model based on Langmuir–Hinshelwood model and assuming that char–CO2 and char–steam reactions partially shared active sites was proposed and had indicated high accuracy for estimating the interactions in char–steam–CO2 reaction. Moreover, it was found that two new model parameters (respectively characterized as the amount ratio of shared active sites to total active sites in char–CO2 and char–steam reactions in the modified model hardly varied with gasification conditions, and the results of chemisorption indicate that these two new model parameters mainly depended on the carbon active sites in char samples.

Fissure formation in coke. 3: Coke size distribution and statistical analysis

Energy Technology Data Exchange (ETDEWEB)

D.R. Jenkins; D.E. Shaw; M.R. Mahoney [CSIRO, North Ryde, NSW (Australia). Mathematical and Information Sciences

2010-07-15

A model of coke stabilization, based on a fundamental model of fissuring during carbonisation is used to demonstrate the applicability of the fissuring model to actual coke size distributions. The results indicate that the degree of stabilization is important in determining the size distribution. A modified form of the Weibull distribution is shown to provide a better representation of the whole coke size distribution compared to the Rosin-Rammler distribution, which is generally only fitted to the lump coke. A statistical analysis of a large number of experiments in a pilot scale coke oven shows reasonably good prediction of the coke mean size, based on parameters related to blend rank, amount of low rank coal, fluidity and ash. However, the prediction of measures of the spread of the size distribution is more problematic. The fissuring model, the size distribution representation and the statistical analysis together provide a comprehensive capability for understanding and predicting the mean size and distribution of coke lumps produced during carbonisation. 12 refs., 16 figs., 4 tabs.

EARLY ENTRANCE CO-PRODUCTION PLANT - DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

International Nuclear Information System (INIS)

Unknown

2001-01-01

Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power and Gasification, SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement DE-FC26-00NT40693 with the US Department of Energy (DOE), National Energy Technology Laboratory (NETL) to assess the techno-economic viability of building an Early Entrance Co-Production Plant (EECP) in the US to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP designs emphasize on recovery and gasification of low-cost coal waste (culm) from coal clean operations and will assess blends of the culm and coal or petroleum coke as feedstocks. The project is being carried out in three phases. Phase I involves definition of concept and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II consists of an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III involves updating the original EECP design, based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 BPD coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania

EARLY ENTRANCE CO-PRODUCTION PLANT - DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

Energy Technology Data Exchange (ETDEWEB)

Unknown

2001-12-01

Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power & Gasification, SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement DE-FC26-00NT40693 with the US Department of Energy (DOE), National Energy Technology Laboratory (NETL) to assess the techno-economic viability of building an Early Entrance Co-Production Plant (EECP) in the US to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP designs emphasize on recovery and gasification of low-cost coal waste (culm) from coal clean operations and will assess blends of the culm and coal or petroleum coke as feedstocks. The project is being carried out in three phases. Phase I involves definition of concept and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II consists of an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III involves updating the original EECP design, based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 BPD coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania.

Fine art of coking

Energy Technology Data Exchange (ETDEWEB)

Dresner, S.

1984-01-01

The art and science of coking are discussed. Coke is the solid carbon made from the heavy, viscous residue left after the more useful products such as gasoline and diesel fuel have been refined out of the crude oil. Fuel grade coke can be a substitute for steam coal in many applications. Low-sulfur fuel coke is used in blast furnaces for steelmaking. The operations of Conoco's refineries for producing coke is described.

Influence of rubber granulate in the coal blend on important process parameters of the coking plant

Energy Technology Data Exchange (ETDEWEB)

A. Winter; K. Pilz; A. Gahleitner; G. Woisetschlaeger; Monika Friedl [Voestalpine Stahl GmbH (Germany)

2004-07-01

The talk is outlined in a series of 14 slides/overheads. It discusses the use of scrapped tires in coking plant and traces the amount of zinc present in every product of the coking plant, blast furnaces and sintering plant - coke, coke breeze, sinter and waste water produced.

Closed-cycle process of coke-cooling water in delayed coking unit

International Nuclear Information System (INIS)

Zhou, P.; Bai, Z.S.; Yang, Q.; Ma, J.; Wang, H.L.

2008-01-01

Synthesized processes are commonly used to treat coke-cooling wastewater. These include cold coke-cut water, diluting coke-cooling water, adding chemical deodorization into oily water, high-speed centrifugal separation, de-oiling and deodorization by coke adsorption, and open nature cooling. However, because of water and volatile evaporation loss, it is not suitable to process high-sulphur heavy oil using open treatments. This paper proposed a closed-cycling process in order to solve the wastewater treatment problem. The process is based on the characteristics of coke-cooling water, such as rapid parametric variation, oil-water-coke emulsification and steam-water mixing. The paper discussed the material characteristics and general idea of the study. The process of closed-cycle separation and utilization process of coke-cooling water was presented along with a process flow diagram. Several applications were presented, including a picture of hydrocyclones for pollution separation and a picture of equipments of pollution separation and components regeneration. The results showed good effect had been achieved since the coke-cooling water system was put into production in 2004. The recycling ratios for the components of the coke-cooling water were 100 per cent, and air quality in the operating area reached the requirements of the national operating site circumstance and the health standards. Calibration results of the demonstration unit were presented. It was concluded that since the devices went into operation, the function of production has been normal and stable. The operation was simple, flexible, adjustable and reliable, with significant economic efficiency and environmental benefits. 10 refs., 2 tabs., 3 figs

Performance study of a combined cycle power plant with integral gasification; Estudio del desempeno de una planta de potencia de ciclo combinado con gasificacion integral

Energy Technology Data Exchange (ETDEWEB)

Gonzalez Rocha, Jose Clemente

2007-04-15

At world-wide level, in the last decade the interest has been increased in the use of petroleum coke as fuel in the clean generation of energy applying the gasification technology. This interest is mainly due to the increment the production of petroleum coke as a result of processing larger volumes of crude processed in the refineries and to the increment in the yield of products with high added value, such as turbo-fuel or diesel, among others. With the new reconfiguration of the Mexican refinery of Cd. Madero and Cadereyta and soon with the completion of the reconfiguration of the Minatitlan, Veracruz refinery, larger amounts of coke will be produced, with the possibility of using it, by means of the appropriate gasification technology, to produce a clean synthetic gas (gasl) with the appropriate energy characteristic to be used as fuel in a combined cycle existing in Mexico. In Mexico the possibilities of generation of electrical energy from the utilization of petroleum coke have been considered departing from the use of petroleum coke using the gasification technology or using fluidized bed steam generators as is the case of the power plant TEG in Taquin, San Luis Potosi. Such is the fact, that at the moment PEMEX Refinacion, has completed the project of constructing in Tuxpan, Veracruz a crude processing refinery of Mayan crude with a high sulfur content and next to the Tuxpan Power Plant, being contemplated the possibility of applying the concept of combined cycle with integrated gasification (CCGI); with this infrastructure it will be possible to consume the coke generated by the Mexican refineries. The expected electrical generation is of 500 MW, of which 100 MW will be for own consumption of the refinery and 400 MW free to cover the electrical energy demand within the North East and Center Zone of the country. The petroleum coke derived from the refineries of the country can be used for the clean generation of electricity by means of its gasification and

Fissure formation in coke. 2: Effect of heating rate, shrinkage and coke strength

Energy Technology Data Exchange (ETDEWEB)

D.R. Jenkins; M.R. Mahoney [CSIRO, North Ryde, NSW (Australia). Mathematical and Information Sciences

2010-07-15

We investigate the effects of the heating rate, coke shrinkage and coke breakage strength upon the fissure pattern developed in a coke oven charge during carbonisation. This is done principally using a mechanistic model of the formation of fissures, which considers them to be an array of equally spaced fissures, whose depth follows a 'period doubling' pattern based upon the time history of the fissures. The model results are compared with pilot scale coke oven experiments. The results show that the effect of heating rate on the fissure pattern is different to the effect of coke shrinkage, while the effect of coke breakage strength on the pattern is less pronounced. The results can be seen in both the shape and size of resulting coke lumps after stabilisation. The approach gives the opportunity to consider means of controlling the carbonisation process in order to tune the size of the coke lumps produced. 7 refs., 18 figs., 4 tabs.

Catalytic gasification in fluidized bed, of orange waste. Comparison with non catalytic gasification

International Nuclear Information System (INIS)

Aguiar Trujillo, Leonardo; Marquez Montesinos, Francisco; Ramos Robaina, Boris A.; Guerra Reyes, Yanet; Arauzo Perez, Jesus; Gonzalo Callejo, Alberto; Sanchez Cebrian, Jose L

2011-01-01

The industry processing of the orange, generates high volumes of solid waste. This waste has been used as complement in the animal feeding, in biochemical processes; but their energy use has not been valued by means of the gasification process. They were carried out gasification studies with air in catalytic fluidized bed (using dolomite and olivine as catalysts in a secondary reactor, also varying the temperature of the secondary reactor and the catalyst mass), of the solid waste of orange and the results are compared with those obtained in the gasification with non catalytic air. In the processes we use a design of complete factorial experiment of 2k, valuing the influence of the independent variables and their interactions in the answers, using the software Design-Expert version 7 and a grade of significance of 95 %. The results demonstrate the qualities of the solid waste of orange in the energy use by means of the gasification process for the treatment of these residuals, obtaining a gas of low caloric value. The use of catalysts also diminishes the yield of tars obtained in the gasification process, being more active the dolomite that the olivine in this process. (author)

Mineral matter reactions in cokes

Energy Technology Data Exchange (ETDEWEB)

D. French; R. Sakurovs; M. Grigore [CSIRO Energy Technology (Australia)

2009-07-15

Some cokes appear to be particularly susceptible to weakening in the blast furnace. A mechanism which has been postulated to explain this is silica reduction by coke. Thus this project was initiated to ascertain the behaviour of quartz and silicates in coke with an emphasis on the role of the clay minerals. It is now possible to obtain quantitative mineralogical data and, the case of coal, to also obtain quantitative data on mineral grain size, shape and association through the use of automated electron beam image analysis techniques. This new ability can allow relationships between the amount of minerals in a coke and its reactivity to be established for the first time. Samples of five Australian coking coals were selected based upon quartz and clay mineral contents, mineral grain size and association. Samples were also provided by BlueScope Steel of coal, feed coke, and tuyere coke samples from the bosh, deadman and raceway regions of the blast furnace. The analytical work program conducted was as follows: Preparation of cokes by CSIRO; Petrography of starting coals and cokes; QEMSCAN of coals; LTA and XRD of starting coals and cokes; Coke reactivity tests (NSC and small scale); Petrography, LTA and XRD of reacted cokes; Petrographic and XRD examination of heat treated cokes. This study indicates that the NSC reactivity test does not adequately reflect the behaviour of coke in the lower part of the blast furnace. Further investigation of the behaviour of coke in the lower part of the blast furnace is required.

Analysis of graphite gasification by water vapor at different conversions

International Nuclear Information System (INIS)

Xiaowei, Luo; Xiaoyu, Yu; Suyuan, Yu; Jean-Charles, Robin

2014-01-01

Highlights: • Graphite was gasified at different conversions. • The reaction temperature influences on the dimensionless the reaction rate. • The thickness or radius influence on the dimensionless reaction rate. - Abstract: The gasification rate of porous solids varies with the conversions with the rate increasing to a maximum and then decreasing. Many graphite gasification experiments have illustrated that the maximum gasification rates occur at different conversions for different temperatures and sample geometries. Thus, the gasification rate is related to the conversion, temperature and geometry of the graphite. The influences of those factors were studied for the graphite gasification by water vapor. A theoretical analysis was done on the basis of several logical assumptions. The influence of temperatures on the reaction rate was investigated for plate-like and cylindrical graphite. The effects of thickness for a plate-like graphite sample and of radius for a cylindrical sample on the reaction rate were also studied theoretically. The results reveal that the maximum dimensionless reaction rate decreases with reaction temperature. The plate thickness or the cylinder radius also affects the maximum dimensionless reaction rate

Coke retorts

Energy Technology Data Exchange (ETDEWEB)

Jones, S; MacDonald, J D

1916-07-15

To charge vertical coke retorts while preventing escape of gases the coal is fed by a revolving drum to an archimedean screw at the base of the retort, the coke being discharged at the top through a water seal. The feed pockets of the drum which revolves between plates, deliver coal from the hopper to the revolving screw. The coke is forced under the hood to the water seal and is removed by rake conveyor, the gases escaping through the pipe to the main.

A study on pyrolytic gasification of coffee grounds and implications to allothermal gasification

Energy Technology Data Exchange (ETDEWEB)

Masek, Ondrej; Konno, Miki; Hosokai, Sou; Sonoyama, Nozomu; Norinaga, Koyo; Hayashi, Jun-ichiro [Centre for Advanced Research of Energy Conversion Materials, Hokkaido University, N13-W8, Kita-ku, Sapporo 060-8628 (Japan)

2008-01-15

The increasing interest in biomass, as a renewable source of energy, is stimulating a search for suitable biomass resources as well as the development of technologies for their effective utilization. This work concentrated on characteristics of processes occurring during pyrolytic gasification of upgraded food industry residues, namely residue from industrial production of liquid coffee, and assessed its suitability for conversion in an allothermal gasifier. The influence of several operating parameters on product composition was examined with three different laboratory-scale reactors, studying the primary pyrolysis and secondary pyrolysis of nascent volatiles, and the steam gasification of char. The experimental results show that a high degree of conversion of UCG into volatiles and gases (up to 88% C-basis) can be achieved by fast pyrolysis even at temperatures as low as 1073 K. In addition, the degree of conversion is not influenced by the presence or concentration of steam, which is an important factor in allothermal gasification. Mathematical simulation of an allothermal gasifier showed that net cold-gas efficiency as high as 86% can be reached. (author)

A study on pyrolytic gasification of coffee grounds and implications to allothermal gasification

International Nuclear Information System (INIS)

Masek, Ondrej; Konno, Miki; Hosokai, Sou; Sonoyama, Nozomu; Norinaga, Koyo; Hayashi, Jun-ichiro

2008-01-01

The increasing interest in biomass, as a renewable source of energy, is stimulating a search for suitable biomass resources as well as the development of technologies for their effective utilization. This work concentrated on characteristics of processes occurring during pyrolytic gasification of upgraded food industry residues, namely residue from industrial production of liquid coffee, and assessed its suitability for conversion in an allothermal gasifier. The influence of several operating parameters on product composition was examined with three different laboratory-scale reactors, studying the primary pyrolysis and secondary pyrolysis of nascent volatiles, and the steam gasification of char. The experimental results show that a high degree of conversion of UCG into volatiles and gases (up to 88% C-basis) can be achieved by fast pyrolysis even at temperatures as low as 1073 K. In addition, the degree of conversion is not influenced by the presence or concentration of steam, which is an important factor in allothermal gasification. Mathematical simulation of an allothermal gasifier showed that net cold-gas efficiency as high as 86% can be reached

80. special meeting on coke

Energy Technology Data Exchange (ETDEWEB)

1986-01-01

There were 12 papers presented at the special meeting on coke. These have the following headings: relationship between coal properties and optical anisotropic textures of coke; development of optical texture of chemically modified low rank coal; relationship between fluid and swelling properties of Akabira coal; estimation of coal fluidity; present state and future of robotics; on the thermal stress during the carbonisation process of coals; development of estimation model for coke porosity distribution in the coke oven using X-ray CT; carbonization reaction of coke oven; relationship between qualities of coke and width of coke oven; development of carbonization model in coke ovens - estimation of growing clearance between heating wall and charge; development of automatic transparency analyzer for activated sludge process.

Effects of heat treatments of coal on coke destruction under blast furnace conditions

Energy Technology Data Exchange (ETDEWEB)

Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

1983-09-01

This paper discusses results of investigations on effects of chemical reactions in a blast furnace on coke disintegration and destruction. The investigations were carried out by the VUKhIN Institute branch in Kuznetsk. Effects of silicates and carbonates of sodium, potassium and zinc on mechanical coke properties were investigated under laboratory conditions. Coke samples were placed in a reactor and were treated by vapors of metal compounds. Coke produced from a coal mixture with conventional moisture content and from preheated coal mixture was used. Coal properties are given in a table. Design of laboratory equipment used for tests is shown in 2 schemes. Heat treatments influenced coke porosity and its structural strength. Proportion of large pores accessible to sodium and potassium in coke from preheated coal was 4.5 times lower than in coke from a conventional mixture. Adsorption of sodium and potassium on coke from preheated charge was lower (from 0.22% to 0.24%) than on coke from a conventional mixture (from 2.5% to 2.9%). Adsorption of alkali metals on coke reduced its structural strength and increased coke oxidation rate by carbon dioxide. Use of heat treatments of coal for coking reduced adsorption of alkali metals on coke in a blast furnace, increased coke structural strength and reduced coke oxidation rate by carbon dioxide. (16 refs.) (In Russian)

46 CFR 148.04-15 - Petroleum coke, uncalcined; petroleum coke, uncalcined and calcined (mixture).

Science.gov (United States)

2010-10-01

... 46 Shipping 5 2010-10-01 2010-10-01 false Petroleum coke, uncalcined; petroleum coke, uncalcined and calcined (mixture). 148.04-15 Section 148.04-15 Shipping COAST GUARD, DEPARTMENT OF HOMELAND... Requirements for Certain Material § 148.04-15 Petroleum coke, uncalcined; petroleum coke, uncalcined and...

Coke

Energy Technology Data Exchange (ETDEWEB)

Trumble, M J

1925-07-02

Coke is obtained from coal, lignite, peat, or wood by heating the material in a retort and distilling off the volatiles by the passage of superheated steam or hot vapors, the hot porous residue being treated with a liquid hydrocarbon and the temperature being so maintained the latter is cracked and carbon deposited on the coke. The vapors or light oils are condensed and the incondensable gases are used as fuel.

Producing metallurgic coke

Energy Technology Data Exchange (ETDEWEB)

Abe, T.; Isida, K.; Vada, Y.

1982-11-18

A mixture of power producing coals with coal briquets of varying composition is proposed for coking in horizontal chamber furnaces. The briquets are produced from petroleum coke, coal fines or semicoke, which make up less than 27 percent of the mixture to be briquetted and coals with a standard coking output of volatile substances and coals with high maximal Gizeler fluidity. The ratio of these coals in the mixture is 0.6 to 2.1 or 18 to 32 percent, respectively. Noncaking or poorly caking coals are used as the power producing coals. The hardness of the obtained coke is DJ15-30 = 90.5 to 92.7 percent.

EARLY ENTRANCE CO-PRODUCTION PLANT--DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

Energy Technology Data Exchange (ETDEWEB)

John W. Rich

2001-03-01

Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power and Gasification (now ChevronTexaco), SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement with the USDOE, National Energy Technology Laboratory (NETL) to assess the techno-economic viability of building an Early Entrance Co-Production Plant (EECP) in the US to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co--product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases: Phase 1 is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase 2 is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase 3 updates the original EECP design based on results from Phase 2, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report is WMPI's third quarterly technical progress report. It covers the period performance from October 1, 2001 through December 31, 2001.

EARLY ENTRANCE CO-PRODUCTION PLANT - DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

Energy Technology Data Exchange (ETDEWEB)

Unknown

2003-01-01

Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power & Gasification (now ChevronTexaco), SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement DE-FC26-00NT40693 with the U. S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) to assess the technoeconomic viability of building an Early Entrance Co-Production Plant (EECP) in the United States to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases. Phase I is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III updates the original EECP design based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report covers the period performance from July 1, 2002 through September 30, 2002.

Pace studying worldwide coke production

International Nuclear Information System (INIS)

Anon.

1993-01-01

Pace Consultants Inc., Houston, has started a multiclient study of world-wide petroleum coke production, examining environmental initiatives and eventually forecasting prices of fuel grade coke. Pace expects coker expansions, increased operating severity, and reduced cycle times to boost coke supply to more than 50 million metric tons/year in 2000, compared with 39.7 million metric tons in 1992. Increased supply and tightened environmental rules in countries consuming large amounts of petroleum coke will be the main factors affecting coke markets. The paper discusses coke quality and the Japanese market

Developing new technology of coal coking

Energy Technology Data Exchange (ETDEWEB)

Erkin, L.I.; Nefedov, P.Ya.

1981-03-01

This paper characterizes types of coke (grain size, compression strength, abrasion, porosity) used by: blast furnaces, shaft furnaces, ferroalloys and phosphorus production, and ore agglomeration. Development of formed metallurgical coke production on the basis of technologies worked out by the Eastern Research Scientific Institute for Coal Chemistry is analyzed. The following phases in the investigations are stressed: optimization of coal blends (increasing proportion of coals with poor caking properties, pressing briquets, carbonization, temperature distribution and temperature control, using heat emitted by hot coke for coal preheating (heat consumption of coking is reduced to 200 kcal/kg). On the basis of technology developed and tested by VUKhIN formed coke consisting of 60% G6 coal and 40% 2SS coal has been produced. Using the coke in blast furnaces increases furnace capacity by 5% and reduces coke consumption in a furnace by 2.6%. It is suggested that wide use of the proposed technology of formed metallurgical coke production in the Kuzbass (using coals with poor caking properties from surface mines) would increase coke production of the region to 50 Mt for a year. technology of producing formed foundry coke from: 80 to 86% anthracites, semianthracites and coals with poor caking properties, 5 to 10% coking coal, and 8% binder is evaluated. Formed foundry coke produced from the blend reduces coke consumption in a foundry by 25 to 30% and increases cast iron temperature by 20 to 50/sup 0/C. Technologies of producing coke for phosphorus industry by continuous coking of coals difficult to coke in vertical coke ovens and production of coke for ore agglomeration are also discussed. (In Russian)

Influence of Coke Ratio on the Sintering Behavior of High-Chromium Vanadium-Titanium Magnetite

Directory of Open Access Journals (Sweden)

Songtao Yang

2017-06-01

Full Text Available High-chromium vanadium and titanium magnetite (HCVTM sinter has poor properties. The coke ratio has an important effect on the behavior of HCVTM sintering as it affects the mineral phases in the high-chromium vanadium and titanium sinter (HCVTS via changing the sintering temperature and atmosphere. In this work, the sintering behavior of HCVTM mixed with varying coke ratios was investigated through sintering pot tests, X-ray diffraction (XRD, gas chromatographic analysis, and mineral phase analysis. The results show that, with the increase of the coke ratio from 4.0% to 6.0%, leading to the increase of the combustion ratio of the flue gas, the vertical sintering rate and sinter productivity decrease. Meanwhile, with the change of the coke ratio, the content of magnetite, silicate, and perovskite increase, while the hematite and calcium ferrite decrease. In addition, the tumble strength and reduction ability of HCVTS decrease, and its degradation strength increase. It was found that the appropriate coke ratio for the sintering process was 5.0 wt %.

Relationship between coal and coke microstructure and the high temperature properties of coke. [Temperature dependence

Energy Technology Data Exchange (ETDEWEB)

Tsuyuguchi, K; Yamaji, M; Sugimoto, Y

1980-02-01

This paper considers the relationship of the properties of coke and parent coal with the high temperature properties, including reactivity, of coke. Aspects considered include coke texture and grade, and the optical reflectivity of coal and coke. (8 refs.) (In Japanese)

Gas production strategy of underground coal gasification based on multiple gas sources.

Science.gov (United States)

Tianhong, Duan; Zuotang, Wang; Limin, Zhou; Dongdong, Li

2014-01-01

To lower stability requirement of gas production in UCG (underground coal gasification), create better space and opportunities of development for UCG, an emerging sunrise industry, in its initial stage, and reduce the emission of blast furnace gas, converter gas, and coke oven gas, this paper, for the first time, puts forward a new mode of utilization of multiple gas sources mainly including ground gasifier gas, UCG gas, blast furnace gas, converter gas, and coke oven gas and the new mode was demonstrated by field tests. According to the field tests, the existing power generation technology can fully adapt to situation of high hydrogen, low calorific value, and gas output fluctuation in the gas production in UCG in multiple-gas-sources power generation; there are large fluctuations and air can serve as a gasifying agent; the gas production of UCG in the mode of both power and methanol based on multiple gas sources has a strict requirement for stability. It was demonstrated by the field tests that the fluctuations in gas production in UCG can be well monitored through a quality control chart method.

Plasma gasification process: Modeling, simulation and comparison with conventional air gasification

International Nuclear Information System (INIS)

Janajreh, Isam; Raza, Syed Shabbar; Valmundsson, Arnar Snaer

2013-01-01

Highlights: ► Plasma/conventional gasification are modeled via Gibbs energy minimization. ► The model is applied to wide range of feedstock, tire, biomass, coal, oil shale. ► Plasma gasification show high efficiency for tire waste and coal. ► Efficiency is around 42% for plasma and 72% for conventional gasification. ► Lower plasma gasification efficiency justifies hazardous waste energy recovery. - Abstract: In this study, two methods of gasification are developed for the gasification of various feedstock, these are plasma gasification and conventional air gasification. The two methods are based on non-stoichiometric Gibbs energy minimization approach. The model takes into account the different type of feedstocks, which are analyzed at waste to energy lab at Masdar Institute, oxidizer used along with the plasma energy input and accurately evaluates the syngas composition. The developed model is applied for several types of feedstock, i.e. waste tire material, coal, plywood, pine needles, oil shale, and municipal solid waste (MSW), algae, treated/untreated wood, instigating air/steam as the plasma gas and only air as oxidizer for conventional gasification. The results of plasma gasification and conventional air gasification are calculated on the bases of product gas composition and the process efficiency. Results of plasma gasification shows that high gasification efficiency is achievable using both tire waste material and coal, also, the second law efficiency is calculated for plasma gasification that shows a relative high efficiency for tire and coal as compare to other feedstock. The average process efficiency for plasma gasification is calculated to be around 42%. On other hand the result of conventional gasification shows an average efficiency of 72%. The low efficiency of plasma gasification suggest that if only the disposal of hazard waste material is considered then plasma gasification can be a viable option to recover energy.

Groundwater and underground coal gasification in Alberta

International Nuclear Information System (INIS)

Haluszka, A.; MacMillan, G.; Maev, S.

2010-01-01

Underground coal gasification has potential in Alberta. This presentation provided background information on underground coal gasification and discussed groundwater and the Laurus Energy demonstration project. A multi-disciplined approach to project assessment was described with particular reference to geologic and hydrogeologic setting; geologic mapping; and a hydrogeologic numerical model. Underground coal gasification involves the conversion of coal into synthesis gas or syngas. It can be applied to mined coal at the surface or applied to non-mined coal seams using injection and production wells. Underground coal gasification can effect groundwater as the rate of water influx into the coal seams influences the quality and composition of the syngas. Byproducts created include heat as well as water with dissolved concentrations of ammonia, phenols, salts, polyaromatic hydrocarbons, and liquid organic products from the pyrolysis of coal. A process overview of underground coal gasification was also illustrated. It was concluded that underground coal gasification has the potential in Alberta and risks to groundwater could be minimized by a properly designed project. refs., figs.

Basic characteristics of new shape formed coke in burden distribution; Shingata seikei cokes no sonyu bunpu tokusei

Energy Technology Data Exchange (ETDEWEB)

Ichida, M; Yamamoto, T; Komaki, I; Oda, H; Matsunaga, S; Matsuzaki, S; Deno, T; Konno, N [Nippon Steel Corp., Tokyo (Japan)

1996-12-01

Basic characteristics in burden distribution and charging pattern of new shape formed coke developed in order to improve the properties of small size and low void fraction that pillow-type formed coke h s were conducted by 1/3 scale charging model and mathematical model of blast furnace. Basic characteristics, those are, inclination angle, coke-collapse and trajectory of new shape formed coke are almost the same as those of conventional coke. In the case of wall charging of new shape formed coke, until 60% of total charged coke, new shape formed coke is able to be charged without it`s rolling to the center. It is possible to apply RABIT model to new shape formed coke charging without it`s major modification. In the case of new shape formed coke wall charging, the fluctuation in furnace is supposed to be smaller than that in the case of pillow-type formed coke wall charging. Moreover, it`s center charging is supposed to be applied to actual blast furnace. More accurate estimation of in-furnace phenomena by mathematical model considering coke reactivity, is a subject to be worked out in future. 11 refs., 9 figs., 5 tabs.

Cooperation with COMECON members in coke chemistry

Energy Technology Data Exchange (ETDEWEB)

Medricky. Z

1987-05-01

Discusses activities of the coking industry division of the standing committee for iron metallurgy of the COMECON. The following cooperation fields are analyzed: raw material basis for coking industry, coal charge preparation and methods for reducing proportion of coking coal in a coal charge (heat treatments, formed coke processes, partial briquetting, pelletizing, increasing coking temperature, packing etc.), coking technology, coke quenching, screening, chemical processing of coal gas, environmental protection in the coking industry, environmental effects of coking, pitch coke production, methods for increasing labor productivity. Research programs coordinated by member countries are reviewed. Programs in which Czechoslovakia participates are discussed.

Biomass low-temperature gasification in a rotary reactor prior to cofiring of syngas in power boilers

International Nuclear Information System (INIS)

Ostrowski, Piotr; Maj, Izabella; Kalisz, Sylwester; Polok, Michał

2017-01-01

Highlights: • An innovative method of gasification with use of flue gas was investigated. • Gasification temperature ranging from 350 °C was considered. • Discussed gasification unit is connected to a power boiler. • Syngas with combustible components is recirculated to the boiler. • Wide range of biomass and waste fuels can be used as a feedstock. - Abstract: The paper presents results of the investigation of an innovative biomass and alternative fuel low-temperature gasification method before co-firing in industrial or power plant boilers. Before running industrial-size installation, laboratory tests were carried out to determine usability of alternative fuels to low-temperature gasification process. Tests were conducted in a laboratory reactor designed and constructed specifically for this purpose. The experimental stand enables recording of the weight loss of a sample and syngas composition. The process occurs for a fuel sample of a constant weight and known granulation and with a flue gas of known composition used as a gasifying agent. The aim of the laboratory research was to determine the usability of selected biomass fuel for indirect co-firing in power boilers and to build a knowledge base for industrial-size process by defining the process kinetics (time for fuel to remain in the reactor), recommended fuel granulation and process temperature. Presented industrial-size gasification unit has been successfully built in Marcel power plant in Radlin town, Poland. It consist an innovative rotary gasification reactor. Gasification process takes place with use of flue gas from coal and coke-oven fired boiler as a gasifying agent with recirculation of resulting gas (syngas) with combustible components: CO, H 2 , CH 4 . C n H m to the boiler’s combustion chamber. The construction of the reactor allows the use of a wide range of fuels (biomass, industrial waste and municipal waste). This paper presents the results of the reactor tests using coniferous

Coking oven for continuous coke production

Energy Technology Data Exchange (ETDEWEB)

Vabrousek, R

1979-07-15

The coking oven has a vertical rectangular chamber with lateral heating walls to which heat exchangers are attached. The roof from the face of the chamber is a hermetic chute, whose vertical walls are connected to the lateral walls of the chamber and which has the feed conveyor with an unloading and evening device; to the upper wall of which a hermetic loading funnel for coal is attached and a lead-off for gas. The bottom of the chamber consists of segmented locks that are taken up by the hermetic chute. The chute's vertical walls are connected to the vertical walls of the chamber and its horizontal wall has a hermetic unloading funnel with a conveyor for coke removal. Height and width of the chamber are similar to standard chambers; their length reaches 100 to 200 m and longer. Length depends on coke preparation time and speed with which the unloading device can transfer coal. For normal operation, the conveyor belt must function properly in conjunction with the unloading device and segmented locks that form the bottom of the chamber.

Gasification of tall oil soap for lime kiln fuel. Suovan kaasutus meesauunin polttoaineeksi

Energy Technology Data Exchange (ETDEWEB)

Saviharju, K.; McKeough, P.; Pyykkoenen, M.; Oasmaa, A. (Technical Research Centre of Finland, Espoo (Finland). Lab. of Fuel and Process Technology)

1993-01-01

The energy delivered to a modern pulp mill in the form of material unsuitable for fibre production exceeds the energy demand of the mill by about 30 %. Purchased lime kiln fuel further increases the surplus by 5-10 %. On the other hand, acidulation of tall oil soap adds about 1-3 kg SO[sub 2] for t of pulp onto the difficult-to-manage sulphur balance of the mill. Pyrolysis or gasification of tall oil soap could alleviate both these problems. In this study, gasification of tall oil soap was investigated in laboratory experiments as well as on a 200 kW test gasifier. In the laboratory experiments tall oil soap was pyrolyzed both on a heated-grid unit and on a thermobalance at heating rates of 600 K/s and 10 K/min, respectively. The maximum temperature was 675 deg C. The amount of volatiles formed was high, about 77 %, the amount of coke and inorganic salts being 7 % and 16 %, respectively. In the 200 kW gasifier, tests were carried out with mixed soap (pine and birch) such that the gas outlet temperature was 680-690 deg C. Because of the low gasification temperature complete gasification of the char was not achieved. The heat content of the product gas, including the sensible heat, was about 5.8 MJ/m[sup 3]n, which was estimated to be sufficient for lime calcination. Typical of the product gas were high tar content (20 g/m[sup 3]n), high acetylene content, and the absence of hydrogen sulphide. Overall, the results of this study indicated that the most significant subjects for future research are the atomization properties of tall oil soap, the effects of different amounts of input sodium on the operability of the lime kiln, and the economics of the proposed gasification process

The carbon dioxide gasification characteristics of biomass char samples and their effect on coal gasification reactivity during co-gasification.

Science.gov (United States)

Mafu, Lihle D; Neomagus, Hein W J P; Everson, Raymond C; Okolo, Gregory N; Strydom, Christien A; Bunt, John R

2018-06-01

The carbon dioxide gasification characteristics of three biomass char samples and bituminous coal char were investigated in a thermogravimetric analyser in the temperature range of 850-950 °C. Char SB exhibited higher reactivities (R i , R s , R f ) than chars SW and HW. Coal char gasification reactivities were observed to be lower than those of the three biomass chars. Correlations between the char reactivities and char characteristics were highlighted. The addition of 10% biomass had no significant impact on the coal char gasification reactivity. However, 20 and 30% biomass additions resulted in increased coal char gasification rate. During co-gasification, chars HW and SW caused increased coal char gasification reactivity at lower conversions, while char SB resulted in increased gasification rates throughout the entire conversion range. Experimental data from biomass char gasification and biomass-coal char co-gasification were well described by the MRPM, while coal char gasification was better described by the RPM. Copyright © 2018 Elsevier Ltd. All rights reserved.

Gasification experience with biomass and wastes

Energy Technology Data Exchange (ETDEWEB)

Schiffer, H P; Adlhoch, W [Rheinbraun AG, Cologne (Germany)

1997-12-31

The HTW process is particularly favourable for the gasification of low-rank feedstocks. During various tests - performed in b-bench- scale, pilot-scale and industrial scale units - consequences with regard to feedstock preparation. Gasification behaviour, corrosion, emission and residual matter were carefully studied for a large number of different feedstocks. Information is now available for optimal utilisation of several types of biomass and waste materials in relation to plant operation, emission and residue utilization. Different types of biomass were tested in bench-scale conditions in an atmospheric HTW process development unit. Industrial-scale experience concerning biomass is available from the Gasification plant at Oulu, Finland, which operated from 1988 to 1991, producing ammonia synthesis gas from dried Finnish peat. During several test campaigns performed at the HTW demonstration plant sewage sludge, loaded coke and used plastics were co-gasified at feeding rates of up to 5 t/h. Operability, conversion efficiency, syngas contaminants, solid residue characteristics and emissions were monitored very carefully. Co-gasification in a dried lignite mixture allows synthesis gas for methanol production to be obtained also from waste materials. Thus, waste is converted into a useful chemical feedstock. For both sewage sludge and loaded coke, conversion efficiency and syngas yield were sufficient. Within the scope of a solid residue characterization various contaminants, including chlorine, sulphur, heavy metals and other trace elements or organic compounds, their formation and/or release were detected. Emissions were well below the limits. However, an increase in the benzene and naphthalene concentrations in the crude gas occurred. Thus, a commercial application requires additional gas treatment. In the next few years, feedstock recycling of mixed plastics household waste from Duales System Deutschland GmbH will call for a plant capacity of 350 000 to 400 000

Gasification experience with biomass and wastes

Energy Technology Data Exchange (ETDEWEB)

Schiffer, H.P.; Adlhoch, W. [Rheinbraun AG, Cologne (Germany)

1996-12-31

The HTW process is particularly favourable for the gasification of low-rank feedstocks. During various tests - performed in b-bench- scale, pilot-scale and industrial scale units - consequences with regard to feedstock preparation. Gasification behaviour, corrosion, emission and residual matter were carefully studied for a large number of different feedstocks. Information is now available for optimal utilisation of several types of biomass and waste materials in relation to plant operation, emission and residue utilization. Different types of biomass were tested in bench-scale conditions in an atmospheric HTW process development unit. Industrial-scale experience concerning biomass is available from the Gasification plant at Oulu, Finland, which operated from 1988 to 1991, producing ammonia synthesis gas from dried Finnish peat. During several test campaigns performed at the HTW demonstration plant sewage sludge, loaded coke and used plastics were co-gasified at feeding rates of up to 5 t/h. Operability, conversion efficiency, syngas contaminants, solid residue characteristics and emissions were monitored very carefully. Co-gasification in a dried lignite mixture allows synthesis gas for methanol production to be obtained also from waste materials. Thus, waste is converted into a useful chemical feedstock. For both sewage sludge and loaded coke, conversion efficiency and syngas yield were sufficient. Within the scope of a solid residue characterization various contaminants, including chlorine, sulphur, heavy metals and other trace elements or organic compounds, their formation and/or release were detected. Emissions were well below the limits. However, an increase in the benzene and naphthalene concentrations in the crude gas occurred. Thus, a commercial application requires additional gas treatment. In the next few years, feedstock recycling of mixed plastics household waste from Duales System Deutschland GmbH will call for a plant capacity of 350 000 to 400 000

Gasification: in search of efficiency

Energy Technology Data Exchange (ETDEWEB)

Whysall, M. [UOP N.V., Antwerp (Belgium)

2007-07-01

Gasification of low cost feed stocks such as coal and heavy residues enables the supply of synthesis gas, hydrogen, power and utilities at a lower cost relative to conventional methodologies. The resulting synthesis gas can be used, after cleaning and sulphur removal, as a fuel or to produce other chemicals such as ammonia, methanol, or Fischer-Tropsch liquids. The paper covers coal and residue upgrading through the use of gasification, conversion and hydroprocessing and its integration with synthesis gas treatment and hydrogen recovery. Residue conversion choices can be influenced by hydrogen cost which can be controlled by integrating hydrogen production, recovery and purification into the gasification complex. Flow-schemes that maximize generation efficiency and minimize capital and operating costs and offer possibilities for CO{sub 2} capture are discussed. 3 figs.

Japan`s New Sunshine Project. 1996 Annual Summary of Coal Liquefaction and Gasification; 1996 nendo new sunshine keikaku seika hokokusho gaiyoshu. Sekitan no ekika gasuka

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-11-01

In reference to the results of the research and development under the fiscal 1996 New Sunshine Project, a report was summed up on coal liquefaction and coal gasification. As to the R and D of coal liquefaction technology, researches were conducted on liquefaction characteristics and engineering properties by coal kind, catalysts for coal liquefaction, liquefaction reaction of coal and reformation utilization of the liquefied products, liquefaction reaction mechanism and coking mechanism, solubility of coal in solvent and catalytic reaction mechanism, solvent reaction mechanism by hydrogen donor solvent, etc. Concerning the R and D of coal gasification technology, made were the basic study of eco-technology adaptable gasification technology and the study of coal gasification enhancing technology. Further, as to the development of bituminous coal liquefaction technology, carried out were the study in pilot plants and the support study of pilot plants. Additionally, R and D were done of the basic technology of coal liquefaction such as upgrading technology and environmentally acceptable coal liquefaction technology, and of coal hydrogasification technology. 3 refs., 81 figs., 25 tabs.

Delayed coking studies on Athabasca bitumen and Cold Lake heavy oil

Energy Technology Data Exchange (ETDEWEB)

Govindhakannan, J.; Khulbe, C. [National Centre for Upgrading Technology, Devon, AB (Canada); Natural Resources Canada, Devon, AB (Canada). CanmetENERGY

2009-07-01

This poster highlighted the results of a study that quantified the delayed coking product yields of Athabasca bitumen and Cold Lake heavy oil. It also investigated the effect of operating pressure and feed rates on product yield and quality. The effect of pressure on conversion of sulphur and nitrogen was also examined. Experimental results revealed that the yield of liquid products decreases and the yields of coke and gases increase as the operating pressure increases. Sulphur and nitrogen conversions increase with increasing pressure. In this study, the yield and quality of delayed coking products were not influenced by the variation in feed rates. It was concluded that feed rate changes do not significantly affect the yield and quality of delayed coking products because the residual liquid and coke trapped in the coker drum reside there for a duration that approaches infinity, compared to much smaller average residence time for vapor-phase compounds. tabs., figs.

Results of tuyere coke sampling with regard to application of appropriate coke strength after reaction (CSR for a blast furnace

Directory of Open Access Journals (Sweden)

Shiau J-S.

2017-01-01

Full Text Available Raising pulverized coal injection (PCI will decrease coke rate, but increase the residence time of coke and abrasion in the blast furnace (BF. Thus, insufficient coke strength will generate more coke fines in the lower BF and result in lower permeability and production of hot metal (HM. For understanding the behavior of coke at various HM productivities, a tuyere coke sampler was used to collect the coke samples for measuring the coke strength. Firstly, the difference of sampled coke under the conditions of various HM productivities was explored. Secondly, the BF operating conditions and causes of generating more coke fines was correlated by testing the coke reaction rate after reaction. Finally, according to the above analysis results, the relative regression equations had been obtained for sampling coke properties, BF operation conditions and BF permeability. Furthermore, the coke strength after reaction (CSR quantitative target and its online system at various blast conditions were set to provide some reference for coke and HM production.

Substitutes for metallurgical coke in pyrometallurgical processes

Energy Technology Data Exchange (ETDEWEB)

Koshkarov, V.Ya.

1982-08-01

A briquetting process using sulphurous petroleum coke and a bituminous binder is described. The characteristics of briquettes made of petroleum coke, blends of coal and petroleum coke, and coal and metallurgical coke are compared. The prospect of replacing 25 to 50% of the metallurgical coke used in lime kilns with non-calcined petroleum coke briquettes is described. (4 refs.)

Influence of carbonization conditions on the development of different types of optical anisotropy in cokes

Energy Technology Data Exchange (ETDEWEB)

Patrick, J W; Reynolds, M J; Shaw, F H

1975-01-01

The vitrain components of a series of coal samples were carbonized at temperatures from 400 to 1000/sup 0/C at different rates of heating ranging from 0.5 to 10/sup 0/K/min and utilizing soaking times up to 24 hr. Polished specimens prepared from the carbonized products were examined microscopically under polarized light in order to determine the proportions of the various types of optical anisotropy present in them. The variations in heating rate and soaking time were found to exert little significant influence on the anisotropy developed in high-temperature cokes. But in semicokes produced at carbonization temperatures within the plastic range the influence of the carbonization conditions was much more pronounced with the effects being interrelated. Decreasing the heating rate or increasing the soaking time led to the optical anisotropy generally becoming detectable at lower carbonization temperatures. Fast heating rates caused an increase in the rate of transformation of the fine-grain mosaic anisotropy into coarser-grained types of anisotropy and increased soaking time led to enhanced anisotropic development in the semicokes produced at temperatures within the plastic range. The type of anisotropy developed in cokes is closely related to the release of volatile matter and the plasticity developed during carbonization and the conclusion is drawn that the balance between these factors controls the extent of the anisotropic development.

Metal Oxide Nanoparticles Supported on Macro-Mesoporous Aluminosilicates for Catalytic Steam Gasification of Heavy Oil Fractions for On-Site Upgrading

Directory of Open Access Journals (Sweden)

Daniel López

2017-10-01

Full Text Available Catalytic steam gasification of extra-heavy oil (EHO fractions was studied using functionalized aluminosilicates, with NiO, MoO3, and/or CoO nanoparticles with the aim of evaluating the synergistic effect between active phase and the support in heavy oil on-site upgrading. Catalysts were characterized by chemical composition through X-ray Fluorescence, surface area, and pore size distribution through N2 adsorption/desorption, catalyst acidity by temperature programmed desorption (TPD, and metal dispersion by pulse H2 chemisorption. Batch adsorption experiments and catalytic steam gasification of adsorbed heavy fractions was carried out by thermogravimetric analysis and were performed with heavy oil model solutions of asphaltenes and resins (R–A in toluene. Effective activation energy estimation was used to determine the catalytic effect of the catalyst in steam gasification of Colombian EHO. Additionally, R–A decomposition under inert atmosphere was conducted for the evaluation of oil components reactions with active phases and steam atmosphere. The presence of a bimetallic active phase Inc.reases the decomposition of the heavy compounds at low temperature by an increase in the aliphatic chains decomposition and the dissociation of heteroatoms bonds. Also, coke formation after steam gasification process is reduced by the application of the bimetallic catalyst yielding a conversion greater than 93%.

Nitrogen Chemistry and Coke Transformation of FCC Coked Catalyst during the Regeneration Process

Science.gov (United States)

Shi, Junjun; Guan, Jianyu; Guo, Dawei; Zhang, Jiushun; France, Liam John; Wang, Lefu; Li, Xuehui

2016-06-01

Regeneration of the coked catalyst is an important process of fluid catalytic cracking (FCC) in petroleum refining, however, this process will emit environmentally harmful gases such as nitrogen and carbon oxides. Transformation of N and C containing compounds in industrial FCC coke under thermal decomposition was investigated via TPD and TPO to examine the evolved gaseous species and TGA, NMR and XPS to analyse the residual coke fraction. Two distinct regions of gas evolution are observed during TPD for the first time, and they arise from decomposition of aliphatic carbons and aromatic carbons. Three types of N species, pyrrolic N, pyridinic N and quaternary N are identified in the FCC coke, the former one is unstable and tends to be decomposed into pyridinic and quaternary N. Mechanisms of NO, CO and CO2 evolution during TPD are proposed and lattice oxygen is suggested to be an important oxygen resource. Regeneration process indicates that coke-C tends to preferentially oxidise compared with coke-N. Hence, new technology for promoting nitrogen-containing compounds conversion will benefit the in-situ reduction of NO by CO during FCC regeneration.

Influence of Torrefaction on the Conversion Efficiency of the Gasification Process of Sugarcane Bagasse

Directory of Open Access Journals (Sweden)

Anthony Anukam

2017-03-01

Full Text Available Sugarcane bagasse was torrefied to improve its quality in terms of properties prior to gasification. Torrefaction was undertaken at 300 °C in an inert atmosphere of N2 at 10 °C·min−1 heating rate. A residence time of 5 min allowed for rapid reaction of the material during torrefaction. Torrefied and untorrefied bagasse were characterized to compare their suitability as feedstocks for gasification. The results showed that torrefied bagasse had lower O–C and H–C atomic ratios of about 0.5 and 0.84 as compared to that of untorrefied bagasse with 0.82 and 1.55, respectively. A calorific value of about 20.29 MJ·kg−1 was also measured for torrefied bagasse, which is around 13% higher than that for untorrefied bagasse with a value of ca. 17.9 MJ·kg−1. This confirms the former as a much more suitable feedstock for gasification than the latter since efficiency of gasification is a function of feedstock calorific value. SEM results also revealed a fibrous structure and pith in the micrographs of both torrefied and untorrefied bagasse, indicating the carbonaceous nature of both materials, with torrefied bagasse exhibiting a more permeable structure with larger surface area, which are among the features that favour gasification. The gasification process of torrefied bagasse relied on computer simulation to establish the impact of torrefaction on gasification efficiency. Optimum efficiency was achieved with torrefied bagasse because of its slightly modified properties. Conversion efficiency of the gasification process of torrefied bagasse increased from 50% to approximately 60% after computer simulation, whereas that of untorrefied bagasse remained constant at 50%, even as the gasification time increased.

Biochar affected by composting with farmyard manure.

Science.gov (United States)

Prost, Katharina; Borchard, Nils; Siemens, Jan; Kautz, Timo; Séquaris, Jean-Marie; Möller, Andreas; Amelung, Wulf

2013-01-01

Biochar applications to soils can improve soil fertility by increasing the soil's cation exchange capacity (CEC) and nutrient retention. Because biochar amendment may occur with the applications of organic fertilizers, we tested to which extent composting with farmyard manure increases CEC and nutrient content of charcoal and gasification coke. Both types of biochar absorbed leachate generated during the composting process. As a result, the moisture content of gasification coke increased from 0.02 to 0.94 g g, and that of charcoal increased from 0.03 to 0.52 g g. With the leachate, the chars absorbed organic matter and nutrients, increasing contents of water-extractable organic carbon (gasification coke: from 0.09 to 7.00 g kg; charcoal: from 0.03 to 3.52 g kg), total soluble nitrogen (gasification coke: from not detected to 705.5 mg kg; charcoal: from 3.2 to 377.2 mg kg), plant-available phosphorus (gasification coke: from 351 to 635 mg kg; charcoal: from 44 to 190 mg kg), and plant-available potassium (gasification coke: from 6.0 to 15.3 g kg; charcoal: from 0.6 to 8.5 g kg). The potential CEC increased from 22.4 to 88.6 mmol kg for the gasification coke and from 20.8 to 39.0 mmol kg for the charcoal. There were little if any changes in the contents and patterns of benzene polycarboxylic acids of the biochars, suggesting that degradation of black carbon during the composting process was negligible. The surface area of the biochars declined during the composting process due to the clogging of micropores by sorbed compost-derived materials. Interactions with composting substrate thus enhance the nutrient loads but alter the surface properties of biochars. Copyright © by the American Society of Agronomy, Crop Science Society of America, and Soil Science Society of America, Inc.

Gas Production Strategy of Underground Coal Gasification Based on Multiple Gas Sources

Directory of Open Access Journals (Sweden)

Duan Tianhong

2014-01-01

Full Text Available To lower stability requirement of gas production in UCG (underground coal gasification, create better space and opportunities of development for UCG, an emerging sunrise industry, in its initial stage, and reduce the emission of blast furnace gas, converter gas, and coke oven gas, this paper, for the first time, puts forward a new mode of utilization of multiple gas sources mainly including ground gasifier gas, UCG gas, blast furnace gas, converter gas, and coke oven gas and the new mode was demonstrated by field tests. According to the field tests, the existing power generation technology can fully adapt to situation of high hydrogen, low calorific value, and gas output fluctuation in the gas production in UCG in multiple-gas-sources power generation; there are large fluctuations and air can serve as a gasifying agent; the gas production of UCG in the mode of both power and methanol based on multiple gas sources has a strict requirement for stability. It was demonstrated by the field tests that the fluctuations in gas production in UCG can be well monitored through a quality control chart method.

Some Influences of Underground Coal Gasification on the Environment

Directory of Open Access Journals (Sweden)

Karol Kostúr

2018-05-01

Full Text Available Increasing energy costs and energy demand have renewed global interest in clean coal technologies. Underground Coal Gasification (UCG is an industrial process that converts coal into product gas. UCG is a promising technology with a lot of health, safety and environmental advantages over conventional mining techniques. UCG carries risks to human health, agriculture and the environment. This article briefly analyzes the advantages and negative environmental impacts of UCG. It describes experimental objects, mathematical models as tools for simulation cases and it used coal from UCG experiments in Cigel, Barbara and Wieczorek mines to analyze the environmental impacts of UCG. The gasification converts the carbon in the coal to syngas and heat. We carried out a numerical simulation of the two-dimensional unstable heat conduction in the coal and overburden, with the aim of judging the influence of this heat source on the surroundings, including the surface. The results show that the temperature in the surrounding rock first increases and then decreases with time, the peak of the temperature curve decreases gradually, and its position moves inside the surrounding rock from the ignition point. A small amount of potentially dangerous syngas leaks from the UCG cavity and channels into vulnerable areas depending on working pressures. The danger of explosion and poisoning in vulnerable zones was evaluated by the simulation model. The results show that the danger is real but by monitoring and controlling the air in the vulnerable area it is possible to reduce this risk.

Investigation on the reactions influencing biomass air and air/steam gasification for hydrogen production

Energy Technology Data Exchange (ETDEWEB)

Gonzalez, J.F.; Roman, S.; Bragado, D. [Departamento de Fisica Aplicada, University of Extremadura, 06071 (Spain); Calderon, M. [Departamento de Electronica e Ingenieria Electromecanica, University of Extremadura, 06071 (Spain)

2008-08-15

Hydrogen could be the energy carrier of the next world scene provided that its production, transportation and storage are solved. In this work the production of an hydrogen-rich gas by air/steam and air gasification of olive oil waste was investigated. The study was carried out in a laboratory reactor at atmospheric pressure over a temperature range of 700 - 900 C using a steam/biomass ratio of 1.2 w/w. The influence of the catalysts ZnCl{sub 2} and dolomite was also studied at 800 and 900 C. The solid, energy and carbon yield (%), gas molar composition and high heating value of the gas (kJ NL{sup -} {sup 1}), were determined for all cases and the differences between the gasification process with and without steam were established. Also, this work studies the different equilibria taking place, their predominance in each process and how the variables considered affect the final gas hydrogen concentration. The results obtained suggest that the operating conditions were optimized at 900 C in steam gasification (a hydrogen molar fraction of 0.70 was obtained at a residence time of 7 min). The use of both catalysts resulted positive at 800 C, especially in the case of ZnCl{sub 2} (attaining a H{sub 2} molar fraction of 0.69 at a residence time of 5 min). (author)

Denitrification of coking wastewater with micro-electrolysis.

Science.gov (United States)

Lv, Yanli; Wang, Yanqiu; Shan, Mingjun; Shen, Xue; Su, Ying

2011-06-01

The denitrification for the coking wastewater was conducted by means of original battery principle with Fe-C micro-electrolysis. Fe-C serves as positive and negative electrodes, by which N02(-)-N and TN were reduced to nitrogen, and then the purpose of denitrifieation for coking wastewater was realized. The influences of pH value, carbon particle size, Fe/C ratio (mass ratio), reaction time and coagulation pH value on removal rate of N02(-)-N and TN were investigated. Coking wastewater originated from Jiamusi Coal Chemistry Engineering Company. The optimum conditions of treatment were as follows: the initial pH was 3.0, the dosage of Fe 73.5 g/L, reaction time 70 min, mass ratio of Fe/C ratio 1.0:1.3, coagulation pH 9.0 and sedimentation time 40 min. Under those conditions, nitrogen removal efficiencies of N02(-)-N and TN were beyond 50% and 45%, respectively. Copyright © 2011 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

Determination of electrical resistivity of dry coke beds

Energy Technology Data Exchange (ETDEWEB)

Eidem, P.A.; Tangstad, M.; Bakken, J.A. [NTNU, Trondheim (Norway)

2008-02-15

The electrical resistivity of the coke bed is of great importance when producing FeMn, SiMn, and FeCr in a submerged arc furnace. In these processes, a coke bed is situated below and around the electrode tip and consists of metallurgical coke, slag, gas, and metal droplets. Since the basic mechanisms determining the electrical resistivity of a coke bed is not yet fully understood, this investigation is focused on the resistivity of dry coke beds consisting of different carbonaceous materials, i.e., coke beds containing no slag or metal. A method that reliably compares the electrical bulk resistivity of different metallurgical cokes at 1500{sup o} C to 1600{sup o}C is developed. The apparatus is dimensioned for industrial sized materials, and the electrical resistivity of anthracite, charcoal, petroleum coke, and metallurgical coke has been measured. The resistivity at high temperatures of the Magnitogorsk coke, which has the highest resistivity of the metallurgical cokes investigated, is twice the resistivity of the Corus coke, which has the lowest electrical resistivity. Zdzieszowice and SSAB coke sort in between with decreasing resistivities in the respective order. The electrical resistivity of anthracite, charcoal, and petroleum coke is generally higher than the resistivity of the metallurgical cokes, ranging from about two to about eight times the resistivity of the Corus coke at 1450{sup o}C. The general trend is that the bulk resistivity of carbon materials decreases with increasing temperature and increasing particle size.

Scientific research in the area of coking and coking by-products (based on material from the All-Union Coordinating Conference)

Energy Technology Data Exchange (ETDEWEB)

Rydkevich, M.I.; Tselik, M.P.; Belkina, T.V.

1985-06-01

Subjects covered in the all-union coordinating conference on coking and chemical by-products of coking, which took place on 13-15 July 1984, are discussed. One hundred forty eight on-going and new research themes accepted as research projects for 1985-86 were discussed. Areas of research include coals from the eastern deposits and Pechora basin as raw materials for coking; coals from the southern deposits as coking raw materials; technology of coal preparation for coking; technology for producing blast furnace coke and methods of assessing its quality; technology for producing other kinds of coke and carbon graphite materials; methods for extraction processing and producing chemical products from coking.

Coke quality requirements in POSCO

Energy Technology Data Exchange (ETDEWEB)

Song, J.; Yi, J.; Wang, H. [POSCO (Republic of Korea). Cokemaking Dept.

2001-07-01

The 26 overheads describes coke quality requirements in POSCO, Republic of Korea. It is concluded that it is necessary to develop new coal and to prompt technical development in order to produce high quality coke. To improve coke quality. Posco had applied DMAIC (define, measurement, analysis, improvement, control) technique which is part of Six-Sigma activity.

Cocaine (Coke, Crack) Facts

Science.gov (United States)

... That People Abuse » Cocaine (Coke, Crack) Facts Cocaine (Coke, Crack) Facts Listen Cocaine is a white ... 69 KB) "My life was built around getting cocaine and getting high." ©istock.com/ Marjot Stacey is ...

The impact of liquid-liquid-vapour phase behaviour on coke formation from model coke precusors

Energy Technology Data Exchange (ETDEWEB)

Minicucci, D.; Shaw, J.M. [Univ. of Toronto, Dept. of Chemical Engineering and Applied Chemistry, Toronto, ON (Canada)

2000-08-01

Catalysts used in the hydroprocessing of heavy feedstocks deactivate due to coke deposition. Although the mechanism for coke formation is not fully understood, condensation reactions of polynuclear aromatic compounds present in the feeds are a key aspect. The effect of coke deposition on catalyst performance is typically modelled using accelerated aging agents comprising model coke precursors. Mixtures employed in such studies polynuclear aromatic compounds such as anthracene as the coke precursor, and long chain alkanes such as hexadecane as a diluent. We show in this paper that binary and pseudo binary mixtures of polynuclear aromatic compounds and n-alkanes present TYPE II, TYPE IV, or TYPE III phase behaviour according to the van Konynenburg and Scott (1980) phase projection nomenclature, Incubation periods and the apparent autocatalytic effects associated with coke deposition in such systems are explained through a combination of high temperature phase equilibrium experiments and computations with the model systems n-alkane + anthracene + hydrogen, n-alkane + pyrene + hydrogen, and n-alkane + dibenzo[a,k]chrysene + hydrogen. (au)

Influence of fly dust from coking plants on some biological processes of plants

Energy Technology Data Exchange (ETDEWEB)

Masek, V

1972-03-01

The influence of three typical samples of fly dust from a coking plant on enzymatic reactions, photosynthesis, chlorophyll concentration in leaves of bean plants was studied. The hydrolysis of starch with amylases and of the albumen with pepsin at 37 C and the inversion of sacharosis by invertase in a buffered environment were also examined. None of the three dust samples had a significant effect on enzymatic reactions. Applying the dust samples to the leaves of young bean plants reduced the intensity of photosynthesis and chlorophyll concentration. In aqueous extracts, the dust samples liberated only small quantities of nutrients, plants which were grown in a dust suspension showed no increase of dry substance and growth rate. A stimulating effect of the dust samples on root growth was determined. Mixing the dust samples with the soil influenced the accessibility of water to plants. 17 references, 6 figures, 9 tables.

Alternative coke production from unconventional feedstocks

Energy Technology Data Exchange (ETDEWEB)

Smoot, D.; Eatough, C.N.; Heaton, J.S.; Eatough, S.R.; Miller, A.B. [Combustion Resources, Provo, UT (US)

2004-07-01

This presentation reports on US Department of Energy and company sponsored research and development to develop a technology and process for making metallurgical-quality coke from alternate feedstocks, including by-product and waste carbonaceous materials. The basic patent-pending process blends and presses these carbon-containing materials into briquettes of specified size. This product is referred to as CR Clean Coke because pollutant emission levels are carefully controlled to low levels with little or no vagrant emissions during processing. A wide range of feedstock materials has been investigated in over 600 tests for run-of-mine and waste coal fines of various rank with blends of coal tars and pitches, coal and biomass chars, met-coke breeze or petroleum coke. For various coal/pet-coke/tar feedstocks, CR has produced uniform-sized briquettes in commercial-scale briquettes in three nominal sizes: one inch, two inch, and three inch. These products have been successfully qualified according to stringent requirements for conventional met-coke use in a blast furnace. Several formulation have met and frequently exceeded these established met-coke specifications. One specific product containing coal, tar and pet-coke was selected as a base formulation for which preliminary process design and cost estimates have been completed for construction and operation of a demonstration plant capable of producing 120,000 tons per year of CR Clean Coke. Plant design elements and blast furnace test plans are presented. Tailoring of CR Clean Coke products to other prospective end users including foundry, sugar, soda ash, and ferrometals industries presents additional opportunities. The text is accompanied by 30 slides/overheads. 14 refs., 3 figs., 9 tabs.

Behavior of coke in large blast furnaces

Energy Technology Data Exchange (ETDEWEB)

Nakamura, N

1978-01-01

Three blast furnaces were quenched in operation and the contents were examined; the temperature distribution was also measured, using Tempil pellets. The furnaces examined included a low productivity one, which was examined to see what was wrong. Changes in the quality of coke as it descends in the furnace, and coke behavior in the raceway and hearth are reported. The functions required of coke, and the effects of poor coke quality, are explained, together with the coke quality required in large blast furnaces. A theoretical study of the role of coke in large blast furnaces is included.

Utilization of HSC-ROSE residue as coking aid for the production of high quality coke from brown coal

Energy Technology Data Exchange (ETDEWEB)

Bohlmann, D.; Limmer, H.; Naundorf, W.; Hood, R.L.; Washimi, K. (VEB Petrolchemisches Kombinat, Schwedt (German Democratic Republic))

1989-04-01

Evaluates suitability of HSC-ROSE petroleum pitch as binder for production of brown coal coke. This pitch has been available in the GDR since installation in 1988 of a 750 kt/a HSC (high conversion soaker cracking) plant, which processes 360 C visbreaker residue from Soviet crude oil, and the building of a ROSE (residue oil supercritical reaction) plant. Laboratory as well as semi-industrial experiments were carried out at the Freiberg Academy, GDR on pulverizing, briquetting and coking various brown coal types with HSC-ROSE pitch. Briquetting and coking results are shown in tables. Experiments showed that the resulting coke has 124% higher compression strength and 100% higher abrasion strength than regular brown coal coke without HSC-ROSE binder. The high quality coke is adequate for use as metallurgical blast furnace coke. An economic assessment of modifying an existing brown coal coking plant to process 2 Mt/a brown coal with 10% pitch binder is made. Required investment amounts to 54 million US dollars, estimated annual profits based on 1987 prices are 19.5 million US dollars. 4 refs.

Study of phenol extraction from coke-chemical sources

Energy Technology Data Exchange (ETDEWEB)

Catana, E.; Mateescu, I.; Giurcaneanu, V.; Bota, T.

1990-09-01

The paper presents an experimental study of the phase equilibrium in the coke-chemical tarphenols-solvent system (NaOH) solution and (phenolate solution) implied in the extraction of the phenols from coke-chemical sources. The possibility of using the phenolate solution as an extraction agent, thus making possible the improvement of the specific consumption and also simplifying the problem of the corrosion and of the waste water at the same time is presented. The influence of the solvent tar mass ratio on the selectivity of the process is discussed, this criterion being considered for establishing the conditions of the extraction. 2 figs., 7 tabs., 13 refs.

A new method for manufacturing ICEM form coke and its coking in slanted furnaces. Part II. Obtaining ICEM form coke in slanted furnaces

Energy Technology Data Exchange (ETDEWEB)

Barbu, I; Coposescu, V; Kost, J; Manolescu, A; Michailidis, N; Solceriu, R; Stoicoi, A

1978-01-01

An engineering scheme of the process is given, together with the characteristics of the chamber furnaces with an inclined hearth and the quality of the coke obtained in the industrial assembly at a gas factory. The assembly consists of 56 chamber furnaces with a volume up to 10 cubic meters. The height of the chambers is 4000 mm on one side and 4295 mm on the other with a length of 7500 mm and a width of 360-480 mm. The heating temperature is 1200/sup 0/, and the coking time is 22-24 hours. The annual production of the batteries for metallurgical coke is 90 thousand tons, and the average strength of the coke is M40-66.0; M10-15.51.

Analysis of gas-phase mercury sorption with coke and lignite dust

Directory of Open Access Journals (Sweden)

Marczak Marta

2017-01-01

Full Text Available In recent years the problem of mercury emission became a widely discussed topic. Its high impact is caused by its toxicity and ability to accumulate in living organisms, properties that justified the United States Environmental Protection Agency (US EPA to classify mercury as hazardous pollutant. The problem of mercury emission is crucial for countries like Poland, where the most of the emission is caused by coaldepended energy sector. Current technology of mercury removal utilizes adsorption of mercury on the surface of activated carbon. Due to high price of activated carbon, this technological approach seems to be uneconomical and calls for cheaper alternative. One possible solution can be usage of other sorptive materials obtained from thermal processes like coke production. Example of such material is coke dust obtained from dry quenching of coke. The aim of this work was to analyse the sorption potential of lignite and coke dust and determine parameters influencing mercury behaviour during combustion.

Research and development in production of special coke types

Energy Technology Data Exchange (ETDEWEB)

Nefedov, P.Ya.; Unterberger, O.G.; Strakhov, V.M. (Vostochnyi Nauchno-Issledovatel' skii Uglekhimicheskii Institut (USSR))

1991-03-01

Discusses methods for increasing quality of foundry coke and quality of special coke types used in non-ferrous metallurgy. Types of coal from various coal basins for production of foundry coke, types of petroleum and coal-derived additives improving caking and coking properties of the standard coal mixtures and effects of partial coal charge briquetting are discussed. Three types of partial coal charge briquetting are comparatively evaluated: continuous coking of the briquetted mixtures of weakly caking lean coal types, anthracites and coking coal mixed with thermosoftening binders; continuous coking of identical mixtures briquetted with non-thermosoftening binders; coking coke dust mixed with thermoreactive binders and briquetted at 200-300 C. Coking conditions, the final coking temperature, binder consumption rates, dimensions of coal briquets, ash content, sulfur content and coke mechanical properties (compression strength and wear) are comparatively evaluated.

Production of blast furnace coke from soft brown coal

Energy Technology Data Exchange (ETDEWEB)

Scholz, G.; Wundes, H.; Schkommodau, F.; Zinke, H.-G. (VEB Gaskombinat Schwarze Pumpe (German Democratic Republic))

1988-01-01

Reviews experimental production and utilization of high quality brown coal coke in the GDR during 1985 and 1986. The technology of briquetting and coking brown coal dust is described; the superior parameters of produced coke quality are listed in comparison to those of regular industrial coke made from brown and black coal. Dust emission from high quality brown coal coke was suppressed by coke surface treatment with dispersion foam. About 4,200 t of this coke were employed in black coal coke substitution tests in a blast furnace. Substitution rate was 11%, blast furnace operation was positive, a substitution factor of 0.7 t black coal coke per 1 t of brown coal coke was calculated. Technology development of high quality brown coal coke production is regarded as complete; blast furnace coke utilization, however, requires further study. 8 refs.

Coking of residue hydroprocessing catalysts

Energy Technology Data Exchange (ETDEWEB)

Gray, M.R.; Zhao, Y.X. [Alberta Univ., Edmonton, AB (Canada). Dept. of Chemical Engineering; McKnight, C.A. [Syncrude Canada Ltd., Edmonton, AB (Canada); Komar, D.A.; Carruthers, J.D. [Cytec Industries Inc., Stamford, CT (United States)

1997-11-01

One of the major causes of deactivation of Ni/Mo and Co/Mo sulfide catalysts for hydroprocessing of heavy petroleum and bitumen fractions is coke deposition. The composition and amount of coke deposited on residue hydroprocessing catalysts depends on the composition of the liquid phase of the reactor. In the Athabasca bitumen, the high molecular weight components encourage coke deposition at temperatures of 430 to 440 degrees C and at pressures of 10 to 20 MPa hydrogen pressure. A study was conducted to determine which components in the heavy residual oil fraction were responsible for coking of catalysts. Seven samples of Athabasca vacuum residue were prepared by supercritical fluid extraction with pentane before being placed in the reactor. Carbon content and hydrodesulfurization activity was measured. It was concluded that the deposition of coke depended on the presence of asphaltenes and not on other compositional variables such as content of nitrogen, aromatic carbon or vanadium.

A critical review on biomass gasification, co-gasification, and their environmental assessments

Directory of Open Access Journals (Sweden)

Somayeh Farzad

2016-12-01

Full Text Available Gasification is an efficient process to obtain valuable products from biomass with several potential applications, which has received increasing attention over the last decades. Further development of gasification technology requires innovative and economical gasification methods with high efficiencies. Various conventional mechanisms of biomass gasification as well as new technologies are discussed in this paper. Furthermore, co-gasification of biomass and coal as an efficient method to protect the environment by reduction of greenhouse gas (GHG emissions has been comparatively discussed. In fact, the increasing attention to renewable resources is driven by the climate change due to GHG emissions caused by the widespread utilization of conventional fossil fuels, while biomass gasification is considered as a potentially sustainable and environmentally-friendly technology. Nevertheless, social and environmental aspects should also be taken into account when designing such facilities, to guarantee the sustainable use of biomass. This paper also reviews the life cycle assessment (LCA studies conducted on biomass gasification, considering different technologies and various feedstocks.

Technical comparison between Integrated Gasification Combined Cycle (IGCC) and Natural Gas Combined Cycle (NGCC) power plants

Energy Technology Data Exchange (ETDEWEB)

Ortiz, Pablo Andres Silva; Venturini, Osvaldo Jose; Lora, Electo Eduardo Silva [Federal University of Itajuba - UNIFEI, MG (Brazil). Excellence Group in Thermal Power and Distributed Generation - NEST], e-mails: osvaldo@unifei.edu.br, electo@unifei.edu.br

2010-07-01

Among the emerging clean coal technologies for power generation, Integrated Gasification Combined Cycle (IGCC) and Natural Gas Combined Cycle (NGCC) systems are receiving considerable attention as a potentially attractive option to reduce the emissions of greenhouse gases (GHG). The main reason is because these systems has high efficiency and low emissions in comparison with traditional power generation plants. Currently in IGCC and NGCC systems at demonstration stage is been considered to implement CCS technology. CO{sub 2} emissions can be avoided in a gasification-based power plant because by transferring almost all carbon compounds to CO{sub 2} through the water gas shift (WGS) reaction, then removing the CO{sub 2} before it is diluted in the combustion stage. The aim of this study is to compare the technical performance of an IGCC system that uses Brazilian coal and petroleum coke as fuel with a NGCC system, with the same fixed output power of 450 MW. The first section of this paper presents the plant configurations of IGCC systems. The following section presents an analysis of NGCC technology. (author)

Petroleum coke as energy source: an update

International Nuclear Information System (INIS)

Pinelli, G.

2008-01-01

A previous review presented a critical evaluation of the use of petroleum coke as energy source. After some years, with reference to increased petroleum coke production, that paper is revised. In particular, the attention is now focused on world petroleum coke market trends and, in regard to petroleum coke used as fuel, on new Italian environment laws. [it

Briquetting of Coke-Brown Coal Mixture

Directory of Open Access Journals (Sweden)

Ïurove Juraj

1998-09-01

Full Text Available The paper presents the results of the research of briquetting a coke-brown coal composite The operation consists of the feeding crushed coal and coke to moulds and pressing into briquettes which have been made in the Laboratories at the Mining Faculty of Technical University of Košice (Slovakia. In this research, all demands will be analyzed including the different aspects of the mechanical quality of briquettes, the proportion of fine pulverulent coal and coke in bricks, the requirements for briquetting the coke-brown coal materials.

Life-cycle assessment for coal-based methanol production in China

DEFF Research Database (Denmark)

Li, Changhang; Bai, Hongtao; Lu, Yuanye

2018-01-01

using the coal coking technology than by producing methanol using the coal gasification technology, especially in terms of acidification, global warming, and photochemical oxidation. In particular, significantly less environmental harm in terms of climate change and radiation is caused by the coal...... coking technology than by the coal gasification technology. Different sub-processes clearly make different contributions to environmental harm. The results indicated that the methanol production process, heating, and desalination are the main sources of environmental harm for both the coal gasification...... technology and coal coking technology. Importantly, the public engineering process rather than the methanol production process itself was found to determine emissions for the different methanol production methods....

Making coke

Energy Technology Data Exchange (ETDEWEB)

Wodehouse-Temple, C G

1929-07-12

Semi-coke is produced by mixing low-value absorbent solid carbonaceous material such as coal dust, slack, gas-works coke, lignite, torbanite, raphilite, cannel, or shale with not more than 20% of a carbonaceous binding material such as petroleum distillation residue, tarry residues, pitch bitumen, Trinidad asphalt, Manjak or the substance known under the registered Trade Mark Gilsonite and subjecting the mixture without briquetting to a temperature not exceeding 550/sup 0/C. According to the first Provisional Specification, the mixture may if desired be briquetted before being heated and the second constituent may be present to the extent of 30%.

REDUCING POWER PRODUCTION COSTS BY UTILIZING PETROLEUM COKE

Energy Technology Data Exchange (ETDEWEB)

Kevin C. Galbreath; Donald L. Toman; Christopher J. Zygarlicke

1999-09-01

Petroleum coke, a byproduct of the petroleum-refining process, is an attractive primary or supplemental fuel for power production primarily because of a progressive and predictable increase in the production volumes of petroleum coke (1, 2). Petroleum coke is most commonly blended with coal in proportions suitable to meet sulfur emission compliance. Petroleum coke is generally less reactive than coal; therefore, the cofiring of petroleum coke with coal typically improves ignition, flame stability, and carbon loss relative to the combustion of petroleum coke alone. Although petroleum coke is a desirable fuel for producing relatively inexpensive electrical power, concerns about the effects of petroleum coke blending on combustion and pollution control processes exist in the coal-fired utility industry (3). The Energy & Environmental Research Center (EERC) completed a 2-year technical assessment of petroleum coke as a supplemental fuel. A survey questionnaire was sent to seven electric utility companies that are currently cofiring coal and petroleum coke in an effort to solicit specific suggestions on research needs and fuel selections. An example of the letter and survey questionnaire is presented in Appendix A. Interest was expressed by most utilities in evaluating the effects of petroleum coke blending on grindability, combustion reactivity, fouling, slagging, and fly ash emissions control. Unexpectedly, concern over corrosion was not expressed by the utilities contacted. Although all seven utilities responded to the question, only two utilities, Northern States Power Company (NSP) and Ameren, sent fuels to the EERC for evaluation. Both utilities sent subbituminous coals from the Power River Basin and petroleum shot coke samples. Petroleum shot coke is produced unintentionally during operational upsets in the petroleum refining process. This report evaluates the effects of petroleum shot coke blending on grindability, fuel reactivity, fouling/slagging, and

Microwave-assisted grinding of metallurgical coke

International Nuclear Information System (INIS)

Ruisanchez, E.; Juarez-Perez, E. J.; Arenillas, A.; Bermudez, J. M.; Menendez, J. A.

2014-01-01

Metallurgical cokes are composed of graphitic carbon (s2p2) and different inorganic compounds with very different capacities to absorb microwave radiation. Moreover, due to the electric conductivity shown by the metallurgical cokes, microwave radiation produces electric arcs or microplasmas, which gives rise to hot spots. Therefore, when these cokes are irradiated with microwaves some parts of the particle experiment a rapid heating, while some others do not heat at all. As a result of the different expansion and stress caused by thermal the shock, small cracks and micro-fissures are produced in the particle. The weakening of the coke particles, and therefore an improvement of its grind ability, is produced. This paper studies the microwave-assisted grinding of metallurgical coke and evaluates the grinding improvement and energy saving. (Author)

Modelling the low-tar BIG gasification concept[Biomass Integrated gasification

Energy Technology Data Exchange (ETDEWEB)

Andersen, Lars; Elmegaard, B.; Qvale, B.; Henriksen, Ulrrik [Technical univ. of Denmark (Denmark); Bentzen, J.D.; Hummelshoej, R. [COWI A/S (Denmark)

2007-07-01

A low-tar, high-efficient biomass gasification concept for medium- to large-scale power plants has been designed. The concept is named 'Low-Tar BIG' (BIG = Biomass Integrated Gasification). The concept is based on separate pyrolysis and gasification units. The volatile gases from the pyrolysis (containing tar) are partially oxidised in a separate chamber, and hereby the tar content is dramatically reduced. Thus, the investment, and running cost of a gas cleaning system can be reduced, and the reliability can be increased. Both pyrolysis and gasification chamber are bubbling fluid beds, fluidised with steam. For moist fuels, the gasifier can be integrated with a steam drying process, where the produced steam is used in the pyrolysis/gasification chamber. In this paper, mathematical models and results from initial tests of a laboratory Low-Tar BIG gasifier are presented. Two types of models are presented: 1. The gasifier-dryer applied in different power plant systems: Gas engine, Simple cycle gas turbine, Recuperated gas turbine and Integrated Gasification and Combined Cycle (IGCC). The paper determines the differences in efficiency of these systems and shows that the gasifier will be applicable for very different fuels with different moisture contents, depending on the system. 2. A thermodynamic Low-Tar BIG model. This model is based on mass and heat balance between four reactors: Pyrolysis, partial oxidation, gasification, gas-solid mixer. The paper describes the results from this study and compares the results to actual laboratory tests. The study shows, that the Low-Tar BIG process can use very wet fuels (up to 65-70% moist) and still produce heat and power with a remarkable high electric efficiency. Hereby the process offers the unique combination of large scale gasification and low-cost gas cleaning and use of low-cost fuels which very likely is the necessary combination that will lead to a breakthrough of gasification technology. (au)

International Seminar on Gasification 2009 - Biomass Gasification, Gas Clean-up and Gas Treatment

Energy Technology Data Exchange (ETDEWEB)

2009-10-15

During the seminar international and national experts gave presentations concerning Biomass gasification, Gas cleaning and gas treatment; and Strategy and policy issues. The presentations give an overview of the current status and what to be expected in terms of development, industrial interest and commercialization of different biomass gasification routes. The following PPT presentations are reproduced in the report: Black Liquor Gasification (Chemrec AB.); Gasification and Alternative Feedstocks for the Production of Synfuels and 2nd Generation Biofuels (Lurgi GmbH); Commercial Scale BtL Production on the Verge of Becoming Reality (Choren Industries GmbH.); Up-draft Biomass Gasification (Babcock and Wilcox Voelund A/S); Heterogeneous Biomass Residues and the Catalytic Synthesis of Alcohols (Enerkem); Status of the GoBiGas-project (Goeteborg Energi AB.); On-going Gasification Activities in Spain (University of Zaragoza,); Biomass Gasification Research in Italy (University of Perugia.); RDandD Needs and Recommendations for the Commercialization of High-efficient Bio-SNG (Energy Research Centre of the Netherlands.); Cleaning and Usage of Product Gas from Biomass Steam Gasification (Vienna University of Technology); Biomass Gasification and Catalytic Tar Cracking Process Development (Research Triangle Institute); Syngas Cleaning with Catalytic Tar Reforming (Franhofer UMSICHT); Biomass Gas Cleaning and Utilization - The Topsoee Perspective (Haldor Topsoee A/S); OLGA Tar Removal Technology (Dahlman); Bio-SNG - Strategy and Activities within E.ON (E.ON Ruhrgas AG); Strategy and Gasification Activities within Sweden (Swedish Energy Agency); 20 TWh/year Biomethane (Swedish Gas Association)

Power, cement industries shape coke future

International Nuclear Information System (INIS)

Swain, E.J.

1991-01-01

The production of petroleum coke by U.S. refineries is expected to continue to increase in the coming years. Process and market trends also indicate the likelihood of further increases in fuel-grade coke production. In this article, the properties and uses of the various grades of petroleum coke, as well as pricing and market trends, will be discussed

Pyrolysis and Gasification

DEFF Research Database (Denmark)

Astrup, Thomas; Bilitewski, B.

2011-01-01

a waste management perspective, pyrolysis and gasification are of relatively little importance as an overall management option. Today, gasification is primarily used on specific waste fractions as opposed to mixed household wastes. The main commercial activity so far has been in Japan, with only limited....... Today gasification is used within a range of applications, the most important of which are conversion of coal into syngas for use as chemical feedstock or energy production; but also gasification of biomass and waste is gaining significant interest as emerging technologies for sustainable energy. From...... success in Europe and North America (Klein et al., 2004). However, pyrolysis and gasification of waste are generally expected to become more widely used in the future. A main reason for this is that public perceptions of waste incineration in some countries is a major obstacle for installing new...

Production of fine coke from brown coal

Energy Technology Data Exchange (ETDEWEB)

Koenigs, H B

1977-08-01

The coke supply of the iron and steel industry, the design, function, and special features of the open-hearth are described, including coking properties and applications of the culm coke produced from brown coal. (In German)

Blast-furnace coke production in high capacity coke oven batteries from the viewpoint of domestic raw material resources

Energy Technology Data Exchange (ETDEWEB)

Krause, W

1977-05-01

The problem is treated in a complex manner taking into account such technological improvements as: oiling, drying, charge preheating, dry quenching of coke as well as mechanical processing of coke which taken together will give blast furnace coke of the highest quality from domestic coals.

New designs in the reconstruction of coke-sorting systems

Energy Technology Data Exchange (ETDEWEB)

A.S. Larin; V.V. Demenko; V.L. Voitanik [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

2009-07-15

In recent Giprokoks designs for the reconstruction of coke-sorting systems, high-productivity vibrational-inertial screens have been employed. This permits single-stage screening and reduction in capital and especially operating expenditures, without loss of coke quality. In two-stage screening, >80 mm coke (for foundry needs) is additionally separated, with significant improvement in quality of the metallurgical coke (25-80 mm). New designs for the reconstruction of coke-sorting systems employ mechanical treatment of the coke outside the furnace, which offers new scope for stabilization of coke quality and permits considerable improvement in mechanical strength and granulometric composition of the coke by mechanical crushing.

Production of rubbly culm coke from lignite

Energy Technology Data Exchange (ETDEWEB)

Koenigs, H B [Rheinische Braunkohlenwerke A.G., Koeln (Germany, F.R.). Hauptabteilung Kohleverarbeitung; Kurtz, R [Rheinische Braunkohlenwerke A.G., Frechen (Germany, F.R.). Abt. Verkokung und Chemie

1977-08-01

The article deals with the coke supply of the iron and steel industry, the design, function, and special features of the open-hearth, and describes the coking properties and applications of the culm coke produced from lignite.

The ChemChar process for hazardous-waste treatment

International Nuclear Information System (INIS)

McGowin, A.E.

1991-01-01

The ChemChar Reverse-Burn Gasification Process has been studied for application to the thermal destruction of radioactive waste organic ion exchange resins. The resulting char was mixed with cement to form a dry, leach-resistant final disposal product. Successful regeneration of spent granular activated carbons was achieved with reverse-burn gasification. Regeneration parameters such as moisture content and supplemental fuel addition were investigated. The performance of regenerated carbon was evaluated by batch equilibrium and breakthrough assay and was comparable to that of the original. Surface areas were determined by the BET method. The fate of mercury during reverse-burn gasification was investigated. TRB Char adsorbent was used to remove mercury vapor emission from the process. The use of petroleum coke as a substrate for gasification of wastes was studied. Petroleum coke was activated by reverse-burn gasification to produce a highly porous, low surface area solid. Destruction efficiency for hexachlorobenzene on activated coke was considerably lower than on coal char, however, the addition of iron appeared to catalyze hexachlorobenzene gasification

The study of reactions influencing the biomass steam gasification process

Energy Technology Data Exchange (ETDEWEB)

C. Franco; F. Pinto; I. Gulyurtlu; I. Cabrita [INETI-DEECA, Lisbon (Portugal)

2003-05-01

Steam gasification studies were carried out in an atmospheric fluidised bed. The gasifier was operated over a temperature range of 700 900{sup o}C whilst varying a steam/biomass ratio from 0.4 to 0.85 w/w. Three types of forestry biomass were studied: Pinus pinaster (softwood), Eucalyptus globulus and holm-oak (hardwood). The energy conversion, gas composition, higher heating value and gas yields were determined and correlated with temperature, steam/biomass ratio, and species of biomass used. The results obtained seemed to suggest that the operating conditions were optimised for a gasification temperature around 830{sup o}C and a steam/biomass ratio of 0.6 0.7 w/w, because a gas richer in hydrogen and poorer in hydrocarbons and tars was produced. These conditions also favoured greater energy and carbon conversions, as well the gas yield. The main objective of the present work was to determine what reactions were dominant within the operation limits of experimental parameters studied and what was the effect of biomass type on the gasification process. As biomass wastes usually have a problem of availability because of seasonal variations, this work analysed the possibility of replacing one biomass species by another, without altering the gas quality obtained. 19 refs., 8 figs. 2 tabs.

Fluid coking of heavy hydrocarbons and apparatus therefor

Energy Technology Data Exchange (ETDEWEB)

1956-07-11

A process for the conversion of hydrocarbon oils comprises injecting a plurality of streams of oil into an enlarged coking vessel containing a mass of finely divided solids, thereby, preventing agglutination of the solids, circulating the solids through an external heating zone and back to the coking vessel to maintain the vessel at a coking temperature between 850 and 1,200/sup 0/F, passing gaseous material upwardly through the coking vessel at a superficial velocity of between 0.1 and 5.0 feet per second, controlled to maintain the body of solids in a dense turbulent fluidized state, maintaining the oil within coking the vessel for a period sufficient to convert into vapors and coke, withdrawing vapors from the top of the vessel through an outlet, separating high-boiling ends from vapors, returning at least a portion of the high-boiling ends to the coking vessel for further cracking and withdrawing excess of coke formed in the process.

Microporous Cokes Formed in Zeolite Catalysts Enable Efficient Solar Evaporation

KAUST Repository

Wang, Jianjian

2017-03-13

Cokes are inevitably generated during zeolite-catalyzed reactions as deleterious side products that deactivate the catalyst. In this study, we in-situ converted cokes into carbons within the confined microporous zeolite structures and evaluated their performances as absorbing materials for solar-driven water evaporation. With a properly chosen zeolite, the cokederived carbons possessed ordered interconnected pores and tunable compositions. We found that the porous structure and the oxygen content in as-prepared carbons had important influences on their energy conversion efficiencies. Among various investigated carbon materials, the carbon derived from the methanol-to-olefins reaction over zeolite Beta gave the highest conversion efficiency of 72% under simulated sunlight with equivalent solar intensity of 2 suns. This study not only demonstrates the great potential of traditionally useless cokes for solar thermal applications but also provides new insights into the design of carbon-based absorbing materials for efficient solar evaporation.

Briquetting and coking behavior of Bobov-Dol coal

Energy Technology Data Exchange (ETDEWEB)

Naundorf, W.

1987-01-01

Hard Bulgarian glance brown coal (23.2% ash content, 16% coal moisture 2.39% sulfur) was studied for its general suitability for partial black coal coke substitution in coking plants and for the possibility of producing pyrolysis briquets for coking purposes. Laboratory briquetting variants include coal briquetting without binders, with sulfite lye as binder, briquetting after partial demineralization by wet classification, briquetting of different screening fractions (0 to 4 mm), briquetting as a mixture with type 35 caking black coal as well as mixed with type 34 less caking black coal under addition of black coal tar, pitch or bitumen. Coking of the briquets produced was carried at with and without charge compacting. Graphs and tables provide briquetting and coking results. It is concluded that high strength coke can be produced from this brown coal, but it can only be used commercially as heating coke due to its high ash and sulfur content. Briquetting and coking of partially demineralized brown coal in a mixture with black coal and binders resulted in suitable metallurgical coke. Maximum percentage of brown coal in the briquetting mixture was 30%. 4 refs.

Research of Heating Rates Influence on Layer Coal Gasification of Krasnogorsky And Borodinsky Coal Deposit

Directory of Open Access Journals (Sweden)

Jankovskiy Stanislav

2015-01-01

Full Text Available Experimental research of heating rate influence on coal samples gasification process of Krasnogorsky and Borodinsky coal deposit ranks A and 2B was done to define optimal heating mode in high intensification of dispersal of inflammable gases conditions. Abundance ratio of carbon monoxide and nitrogen monoxide, water vapor, carbon dioxide at four values of heating rate within the range of 5 to 30 K/min. with further definition of optimal heating rate of coals was stated.

Hydrotreating catalyst deactivation by coke from SRC-II oil

Energy Technology Data Exchange (ETDEWEB)

Yamamoto, Y.; Kumata, F.; Massoth, F.E.

1988-10-01

Samples of a CoMo/Al/sub 2/O/sub 3/ catalyst were partially deactivated with SRC-II feed in an autoclave reactor to give coked samples of 5 to 18% C. The coked catalysts were analyzed for surface area, pore volume, coronene adsorption and diffusivity, and their catalytic activity determined for hydrodesulfurization (HDS), hydrodeoxygenation (HDO) and C-N hydrogenolysis (CNH) using model compounds. All of the above measurements decreased with increase in coke content. Property data indicate that some pores are blocked by coke and diffusivity results show narrowing of pore mouths with increasing coke content. Catalyst deactivation versus coke level was identical for HDS and HDO, but less for CNH. A simple model of coke deactivation was developed to relate activity to coke content. Coke is envisioned as forming wedge-like deposits in the catalyst pores. 11 refs., 5 figs., 3 tabs.

Coke breakage behaviour in relation to its structure

Energy Technology Data Exchange (ETDEWEB)

Peirce, T J; Horton, A E; Tucker, J

1980-06-14

The relationship between coke macrostructure and volumetric (coarse) breakage behaviour, and the manner in which both features are affected by the coal charge composition are discussed. Coke pieces which are extensively fissured fail spontaneously after only a few revolutions in the drum; coke pieces which are less fissured require an extended treatment in the drum and finally fail in a manner consistent with that of fatigue crack growth induced by repeated impact. This heterogeneity in breakage behaviour was demonstrated in terms of an abrupt change in gradient of the Weibull distribution function for the coke. Heterogeneity may be removed by fully stabilising the coke or by the use of a more energetic test method. The role of fatigue crack growth in coke breakage was studied by cutting fissures of defined depth in full stabilised coke and assessing the rate of crack growth as a function of fissure depth and fracture toughness. The form of the results was consistent with that given by the Paris-Erdogan law and the rate of crack growth (for a given stress intensity level) was shown to increase with reducing coke toughness. Explanations are suggested to account for the role of blend additives in modifying the fissured properties and fracture toughness of coke made from high-volatile coal.

Compartment modeling of coal gasification in an entrained flow gasifier: A study on the influence of operating conditions

International Nuclear Information System (INIS)

Kong, Xiangdong; Zhong, Weimin; Du, Wenli; Qian, Feng

2014-01-01

Highlights: • Gasification of Shenfu coal in an industrial Texaco gasifier for syngas production. • An equivalent compartment model is developed using Aspen Plus. • Effects of operating parameters on gasification performance indices are studied. • Choosing a reasonable ROC to enhance the gasification efficiency can be flexible. - Abstract: Coal gasifiers are core components of coal-based polygeneration systems for power and chemical production. To study the effects of operational parameters on the performance of entrained flow coal gasifiers, this paper presents an equivalent compartment model (CM) using the Aspen Plus process simulator. The CM blocking is established based on gasifier flow field analysis, using a number of compartments. A simple configuration of these compartments involving material recirculation should be able to simulate the main flow and provide the temperature and gas component distributions. The model predictions exhibit good agreement with industrial data in the model validation. The influences of the oxygen-to-carbon ratio (ROC) and the coal slurry concentration on the gasification performance are discussed. Within the calculation range, the increase in the coal slurry concentration enhances the yield of the effective compositions in product gas. For a given slurry concentration of 62%, the efficient gas yield is a maximum for ROC of 1.43 kg/kg, whereas the oxygen consumption is a minimum for ROC of 1.37 kg/kg. According to the intended final use, however, choosing a reasonable ROC to obtain a higher efficient syngas yield and lower oxygen consumption can be flexible

Scientific Council on problems on new processes in the coking industry. [Effect on coke consumption of moisture, sulfur and ash; substitution possibility

Energy Technology Data Exchange (ETDEWEB)

Filippov, B.S.

1981-07-01

This paper presents a report on the Coking Section of the Scientific Council held on November 20, 1980 in Moscow. The following problems were discussed: indexes characterizing blast furnace coke (for furnaces with a volume of 5580 M/sup 3/); replacing metallurgical coke with other types of fuels; use of brown coal; liners of coke ovens. Papers delivered during the session are summarized. Reducing moisture content in blast furnace coke permits its consumption to be reduced by 2%. Reducing sulfur content in blast furnace coke by 0.1% permits its consumption to be reduced from 10 to 15 kg for 1 t of pig iron. Increase in ash content of coke by 1% causes coke consumption increase ranging from 1.5 to 2.0%. About 10 Mmt of coke class with grains above 25 mm in USSR is used for purposes other than blast furnaces. Possibilities of substituting coke with lean coal are evaluated (particularly from Kuzbass). A method for briquetting a mixture of black and brown coal is proposed. Briquets are a suitable fuel in metallurgy. A new type of liner, which consists of at least 92% silicon dioxide, is described. Physical and mechanical properties of the liners are discussed.

Special analyses reveal coke-deposit structure

International Nuclear Information System (INIS)

Albright, L.F.

1988-01-01

A scanning electron microscope (SEM) and an energy dispersive X-ray analyzer (EDAX) have been used to obtain information that clarifies the three mechanisms of coke formation in ethylene furnaces, and to analyze the metal condition at the exit of furnace. The results can be used to examine furnace operations and develop improved ethylene plant practices. In this first of four articles on the analyses of coke and metal samples, the coking mechanisms and coke deposits in a section of tube from an actual ethylene furnace (Furnace A) from a plant on the Texas Gulf Coast are discussed. The second articles in the series will analyze the condition of the tube metal in the same furnace. To show how coke deposition and metal condition dependent on the operating parameters of an ethylene furnace, the third article in the series will show the coke deposition in a Texas Gulf Coast furnace tube (Furnace B) that operated at shorter residence time. The fourth article discusses the metal condition in that furnace. Some recommendations, based on the analyses and findings, are offered in the fourth article that could help extend the life of ethylene furnace tubes, and also improve overall ethylene plant operations

Analysis of experimental researches of wood gasification process in a continuous layer

OpenAIRE

Lys, Stepan; Rymar, Tetyana; Yurasova, Oksana; Bura, Mykhaylo

2017-01-01

For today are known quite a bit methods redoing of wood and its wastes in energy, but one of the most perspective is gasification. The construction of the gazogene, on which the row of experiments is conducted with the aim of determination of conformity to law of influence of entrance factors which influence on the process of gasification and on quality of synthesis-gas, was worked out for this purpose. The statistical processing of experimental data enables to define ...

Trends in the automation of coke production

Energy Technology Data Exchange (ETDEWEB)

R.I. Rudyka; Y.E. Zingerman; K.G. Lavrov [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

2009-07-15

Up-to-date mathematical methods, such as correlation analysis and expert systems, are employed in creating a model of the coking process. Automatic coking-control systems developed by Giprokoks rule out human error. At an existing coke battery, after introducing automatic control, the heating-gas consumption is reduced by {>=}5%.

Fluid coking : a competitive option for heavy feed processing

International Nuclear Information System (INIS)

Hammond, D.G.; Feinberg, A.S.; McCaffrey, D.S.

1997-01-01

Fluid coking is a proven thermal conversion process for converting heavy hydrocarbon feeds to lighter products. Fluid coking was commercialized by Exxon over 40 years ago. A total of 13 units have been built with over 330 years of cumulative operating experience. Fluid coking can process many different feeds at once and is usually insensitive to feed contaminants such as sulfur, nitrogen and metals. New developments in coke utilization and flue gas desulfurization/departiculation have prompted new economic studies. Fluid coking is competitive and is the most attractive option compared to delayed coking, particularly for very heavy feed stocks such as deasphalter bottoms. Viewgraphs describe the fluid coking process, its advantages, utilization, and commercial viability. 7 tabs., 3 figs

High Pressure Biomass Gasification

Energy Technology Data Exchange (ETDEWEB)

Agrawal, Pradeep K [Georgia Tech Research Corporation, Atlanta, GA (United States)

2016-07-29

According to the Billion Ton Report, the U.S. has a large supply of biomass available that can supplement fossil fuels for producing chemicals and transportation fuels. Agricultural waste, forest residue, and energy crops offer potential benefits: renewable feedstock, zero to low CO₂ emissions depending on the specific source, and domestic supply availability. Biomass can be converted into chemicals and fuels using one of several approaches: (i) biological platform converts corn into ethanol by using depolymerization of cellulose to form sugars followed by fermentation, (ii) low-temperature pyrolysis to obtain bio-oils which must be treated to reduce oxygen content via HDO hydrodeoxygenation), and (iii) high temperature pyrolysis to produce syngas (CO + H₂). This last approach consists of producing syngas using the thermal platform which can be used to produce a variety of chemicals and fuels. The goal of this project was to develop an improved understanding of the gasification of biomass at high pressure conditions and how various gasification parameters might affect the gasification behavior. Since most downstream applications of synags conversion (e.g., alcohol synthesis, Fischer-Tropsch synthesis etc) involve utilizing high pressure catalytic processes, there is an interest in carrying out the biomass gasification at high pressure which can potentially reduce the gasifier size and subsequent downstream cleaning processes. It is traditionally accepted that high pressure should increase the gasification rates (kinetic effect). There is also precedence from coal gasification literature from the 1970s that high pressure gasification would be a beneficial route to consider. Traditional approach of using thermogravimetric analyzer (TGA) or high-pressure themogravimetric analyzer (PTGA) worked well in understanding the gasification kinetics of coal gasification which was useful in designing high pressure coal gasification processes. However

Emission and source characterization of monoaromatic hydrocarbons from coke production

Energy Technology Data Exchange (ETDEWEB)

He, Q.S.; Wang, X.M.; Sheng, G.Y.; Fu, J.M. [Chinese Academy of Sciences, Guangzhou (China). State Key Laboratory of Organic Geochemistry

2005-09-15

Monoaromatic hydrocarbons (MAHs) from indigenous and industrial coking processes are studied in Shanxi province. They are sampled on the top of coke ovens and in the chimneys using stainless steel canister and determined by GC/MSD after preconcentration with liquid nitrogen. Benzene, toluene and xylene are the main components among MAHs emitted from coking processes. Benzene and the total MAHs concentrations were as high as 3421.0 microg/m3 and 4 865.9 microg/m3 in the air from indigenous coking, 548.7 microg/m3 and 1 054.8 microg/m3 in the oventop air from industrial coking, and 1 376.4 microg/m3 and 1 819.4 microg/m3 in stack gas from industrial coking, respectively. The MAHs concentrations vary greatly during the indigenous coking process, which in the prophase (from firing to 10 days) is obviously higher than in the anaphase (10 days to quenching the coke). In industrial coking the MAHs in the oventop air are highest when charging the coal and next when transferring the hot coke, but in stack gas they are highest when charging coal and lowest when transferring the coke. Benzene, toluene, ethylbenzene and xylene (BTEX) in industrial coking samples show good linearity, indicating that MAHs in industrial coking might come predominantly from coal pyrolysis; but BTEX distribute dispersedly in indigenous coking samples, indicating that its emission might be affected by many factors. In all samples BTEX ratios especially high B/E ratio, is unique among MAHs sources, and might be helpful to characterize pollution from coking.

[Emission and source characterization of monoaromatic hydrocarbons from coke production].

Science.gov (United States)

He, Qiu-Sheng; Wang, Xin-Ming; Sheng, Guo-Ying; Fu, Jia-Mo

2005-09-01

Monoaromatic hydrocarbons (MAHs) from indigenous and industrial coking processes are studied in Shanxi province. They are sampled on the top of coke ovens and in the chimneys using stainless steel canister and determined by GC/MSD after preconcentration with liquid nitrogen. Benzene, toluene and xylene are the main components among MAHs emitted from coking processes. Benzene and the total MAHs concentrations were as high as 3421.0 microg/m3 and 4 865.9 microg/m3 in the air from indigenous coking, 548.7 microg/m3 and 1 054.8 microg/m3 in the oventop air from industrial coking, and 1 376.4 microg/m3 and 1 819.4 microg/m3 in stack gas from industrial coking, respectively. The MAHs concentrations vary greatly during the indigenous coking process, which in the prophase (from firing to 10 days) is obviously higher than in the anaphase (10 days to quenching the coke). In industrial coking the MAHs in the oventop air are highest when charging the coal and next when transferring the hot coke, but in stack gas they are highest when charging coal and lowest when transferring the coke. Benzene, toluene, ethylbenzene and xylene (BTEX) in industrial coking samples show good linearity, indicating that MAHs in industrial coking might come predominantly from coal pyrolysis; but BTEX distribute dispersedly in indigenous coking samples, indicating that its emission might be affected by many factors. In all samples BTEX ratios especially high B/E ratio, is unique among MAHs sources, and might be helpful to characterize pollution from coking.

Thermal and biological gasification

Energy Technology Data Exchange (ETDEWEB)

Overend, R.P.; Rivard, C.J. [National Renewable Energy Lab., Golden, CO (United States)

1993-12-31

Gasification is being developed to enable a diverse range of biomass resources to meet modern secondary energy uses, especially in the electrical utility sector. Biological or anaerobic gasification in US landfills has resulted in the installation of almost 500 MW(e) of capacity and represents the largest scale application of gasification technology today. The development of integrated gasification combined cycle generation for coal technologies is being paralleled by bagasse and wood thermal gasification systems in Hawaii and Scandinavia, and will lead to significant deployment in the next decade as the current scale-up activities are commercialized. The advantages of highly reactive biomass over coal in the design of process units are being realized as new thermal gasifiers are being scaled up to produce medium-energy-content gas for conversion to synthetic natural gas and transportation fuels and to hydrogen for use in fuel cells. The advent of high solids anaerobic digestion reactors is leading to commercialization of controlled municipal solid waste biological gasification rather than landfill application. In both thermal and biological gasification, high rate process reactors are a necessary development for economic applications that address waste and residue management and the production and use of new crops for energy. The environmental contribution of biomass in reducing greenhouse gas emission will also be improved.

Co-gasification of bituminous coal and hydrochar derived from municipal solid waste: Reactivity and synergy.

Science.gov (United States)

Wei, Juntao; Guo, Qinghua; He, Qing; Ding, Lu; Yoshikawa, Kunio; Yu, Guangsuo

2017-09-01

In this work, the influences of gasification temperature and blended ratio on co-gasification reactivity and synergy of Shenfu bituminous coal (SF) and municipal solid waste-derived hydrochar (HTC) were investigated using TGA. Additionally, active alkaline and alkaline earth metal (AAEM) transformation during co-gasification was quantitatively analyzed by inductively coupled plasma optical emission spectrometer for correlating synergy on co-gasification reactivity. The results showed that higher char gasification reactivity existed at higher HTC char proportion and gasification temperature, and the main synergy behaviour on co-gasification reactivity was performed as synergistic effect. Enhanced synergistic effect at lower temperature was mainly resulted from more obviously inhibiting the primary AAEM (i.e. active Ca) transformation, and weak synergistic effect still existed at higher temperature since more active K with prominent catalysis was retained. Furthermore, more active HTC-derived AAEM remaining in SF sample during co-gasification would lead to enhanced synergistic effect as HTC char proportion increased. Copyright © 2017 Elsevier Ltd. All rights reserved.

Major growth in coke production takes place

International Nuclear Information System (INIS)

Swain, E.J.

1991-01-01

U.S. petroleum coke production has increased 64% during the 10-year period from 1980 to 1990. This dramatic rise makes it timely to discuss the history and future of U.S. coking capacity, production, and processing. The article covers the properties and uses of the various grades of petroleum coke, as well as pricing and market trends

Cancer mortality among coke oven workers.

OpenAIRE

Redmond, C K

1983-01-01

The OSHA standard for coke oven emissions, which went into effect in January 1977, sets a permissible exposure limit to coke oven emissions of 150 micrograms/m3 benzene-soluble fraction of total particulate matter (BSFTPM). Review of the epidemiologic evidence for the standard indicates an excess relative risk for lung cancer as high as 16-fold in topside coke oven workers with 15 years of exposure or more. There is also evidence for a consistent dose-response relationship in lung cancer mort...

Characterisation of coking activity during supercritical hydrocarbon pyrolysis

Energy Technology Data Exchange (ETDEWEB)

Gascoin, Nicolas; Gillard, Philippe; Bernard, Stephane [Laboratoire Energetique, Explosion, Structure, UPRES-EA 1205, 63, avenue de Lattre de Tassigny, 18020 Bourges Cedex (France); Bouchez, Marc [MBDA France, 8, rue Le Brix, 18000 Bourges (France)

2008-12-15

The active cooling of the Supersonic Combustion Ramjet engine, for hypersonic flight purpose, is ensured thanks to fuel, n-dodecane for the present study. The endothermic fuel pyrolysis, starting above 800 K, could generate an unwanted coke formation. Experimental tests up to 1125 K and between 1 MPa and 6 MPa have been performed on the hydrocarbon fuel pyrolysis to evaluate the coking activity. 316L stainless steel, low carbon steel and titanium reactors have been considered. A witness of the coke formation, based on its thermal insulation and pressure loss effects, has been found. A correlation between methane production and coke deposit was found. The coke has been studied with Scanning Electron Microscope (SEM), Energy Dispersion Spectroscopy (EDS), X-ray diffractometer and Fourier Transform Infrared (FTIR) spectroscopy. The porosity, the density and the permeability of the coke have been estimated. (author)

Scientific and technical problems in the production of coke

Energy Technology Data Exchange (ETDEWEB)

Glushchenko, I M

1979-05-01

This paper lists several scientific and technological problems facing the producers of coke in the future. The demand for coke on the world market is steadily increasing despite the efforts of metallurgists to find non-coke methods of ore smelting. The major problems are held to be the gap between very successful results of research and the lack of their application to industry, unsatisfactory coke oven construction, problems in quenching and imperfections in the formed coke process. (In Russian)

Influence of forest biomass grown in fertilised soils on combustion and gasification processes as well as on the environment with integrated bioenergy production

Energy Technology Data Exchange (ETDEWEB)

Jaanu, K; Orjala, M [VTT Energy, Jyvaeskylae (Finland). Fuel Production

1997-12-01

This presentation describes research carried out by VTT Energy and METLA during 1996, as part of the collaborative EU project involving Finland, Portugal and Spain. The main objectives of this project are to carry out experimental studies of both combustion and gasification under atmospheric (Portugal and Spain) and pressurised conditions (Finland) using biomass from different countries, namely Finland, Portugal and Spain. This was to determine the influence of biomass fertilising conditions on the process itself and the impact on the integrated energy production facilities, such as gas turbines. The aim of the research was carried out during 1996: (1) To complete the biomass collection, analyses and selection of the samples for combustion and gasification tests. This task has been carried out in co-operation with VTT and METLA, (2) To start the combustion and gasification tests under pressurised and atmospheric conditions. The combustion research in Finland is being performed in pressurised entrained flow reactor at VTT in Jyvaeskylae and the gasification research is being conducted at VTT in Espoo. The collection of biomass samples has been completed. The analyses of the samples show that for instance potassium and phosphorus content will be increased by about 30-50 % due to fertilisation. In the ash fusion tests, the ash from fertilised bark and branches and needles may start to soften already at 900 deg C under reducing conditions depending on the composition of the ash. In oxidising atmospheres the ash softening seems to occur at higher temperatures. Preliminary results indicate that the fertilisation may have an influence on the combustion process

Investigating erosion of building materials used in an installation for pneumatic transport of coke breeze and coal

Energy Technology Data Exchange (ETDEWEB)

Bandrowski, J.; Kot-Borkowska, Z.; Misztal, M.; Raczek, J.; Kaczmarzyk, G.

1980-09-01

This article investigates the influence of the following factors on erosion of building material used in pneumatic transport of coal and coke breeze: intensity of coal or coke breeze flow within the range of 47 to 120 kg/h for coke and 99 to 165 kg/h for coal; speed of solid material particles within the range 3.71 to 7.97 m/s for coke, and 3.30 to 7.58 m/s for coal; duration of the experiments 0.5 to 1.5 h for coke and 2.0 to 5.0 for coal; angle of inclination of the sample of building material 30 to 60 degrees for both coal and coke breeze. Three types of construction material used in pneumatic transport were tested: steel, concrete and chamotte bricks. Investigations show that concrete is characterized by the highest erosion, chamotte bricks by medium erosion and steel by the lowest erosion. As a result of mathematical processing of experimental data, empirical models of erosion of the three materials are constructed. (7 refs.)

Coke fouling monitoring by electrical resistivity

Energy Technology Data Exchange (ETDEWEB)

Bombardelli, Clovis; Mari, Livia Assis; Kalinowski, Hypolito Jose [Universidade Tecnologica Federal do Parana (UTFPR), Curitiba, PR (Brazil). Programa de Pos-Graduacao em Engenharia Eletrica e Informatica Industrial (CPGEI)

2008-07-01

An experimental method to simulate the growth of the coke fouling that occurs in the oil processing is proposed relating the thickness of the encrusted coke to its electrical resistivity. The authors suggest the use of the fouling electrical resistivity as a transducer element for determining its thickness. The sensor is basically two electrodes in an electrically isolated device where the inlay can happen in order to compose a purely resistive transducer. Such devices can be easily constructed in a simple and robust form with features capable to face the high temperatures and pressures found in relevant industrial processes. For validation, however, it is needed a relationship between the electrical resistivity and the fouling thickness, information not yet found in the literature. The present work experimentally simulates the growth of a layer of coke on an electrically insulating surface, equipped with electrodes at two extremities to measure the electrical resistivity during thermal cracking essays. The method is realized with a series of consecutive runs. The results correlate the mass of coke deposited and its electrical resistivity, and it can be used to validate the coke depositions monitoring employing the resistivity as a control parameter. (author)

Fundamentals of Delayed Coking Joint Industry Project

Energy Technology Data Exchange (ETDEWEB)

Michael Volk; Keith Wisecarver

2003-09-26

Delayed coking evolved steadily over the early to mid 1900s to enable refiners to convert high boiling, residual petroleum fractions to light products such as gasoline. Pound for pound, coking is the most energy intensive of any operation in a modern refinery. Large amounts of energy are required to heat the thick, poor-quality petroleum residuum to the 900 to 950 degrees F required to crack the heavy hydrocarbon molecules into lighter, more valuable products. One common misconception of delayed coking is that the product coke is a disadvantage. Although coke is a low valued (near zero economic value) byproduct, compared to transportation fuels, there is a significant worldwide trade and demand for coke as it is an economical fuel. Coke production has increased steadily over the last ten years, with further increases forecast for the foreseeable future. Current domestic production is near 111,000 tons per day. A major driving force behind this increase is the steady decline in crude quality available to refiners. Crude slates are expected to grow heavier with higher sulfur contents while environmental restrictions are expected to significantly reduce the demand for high-sulfur residual fuel oil. Light sweet crudes will continue to be available and in even greater demand than they are today. Refiners will be faced with the choice of purchasing light sweet crudes at a premium price, or adding bottom of the barrel upgrading capability, through additional new investments, to reduce the production of high-sulfur residual fuel oil and increase the production of low-sulfur distillate fuels. A second disadvantage is that liquid products from cokers frequently are unstable, i.e., they rapidly form gum and sediments. Because of intermediate investment and operating costs, delayed coking has increased in popularity among refiners worldwide. Based on the 2000 Worldwide Refining Survey published in the Oil and Gas, the delayed coking capacity for 101 refineries around the world

Status of steam gasification of coal by using heat from high-temperature reactors (HTRs)

International Nuclear Information System (INIS)

Schroeter, H.J.; Kirchhoff, R.; Heek, K.H. van; Juentgen, H.; Peters, W.

1984-01-01

Bergbau-Forschung GmbH, Essen, is developing a process for steam gasification of coal by using process heat from high-temperature nuclear reactors (HTRs). The envisaged allothermal gas generator is heated by an internally mounted bundle of heat exchanging tubes through which the gaseous reactor coolant helium flows. Research and development work for this process has been under way for about 11 years. After intensive small-scale investigations the principle of the process was tested in a semi-technical plant with 0.2 t/h coal throughput. In its gasifier a fluidized bed of approximately 1 m 2 cross-section and up to 4 m high is operated at 40 bar. Heat is supplied to the bed from an immersed heat exchanger with helium flowing through it. The gas generator is a cut-out version of the full-scale generator, in which the height of the bed, and the arrangement of the heat-exchanger tubes correspond to the full-scale design. The semi-technical plant has now achieved a total gasification time of about 13,000 hours. Roughly 2000 t of coal have been put through. During recent years the gasification of Federal German coking coal by using a jet-feeding system was demonstrated successfully. The results, confirmed and expanded by material tests for the heat exchanger, engineering and computer models and design studies, have shown the feasibility of nuclear steam gasification of coal. The process described offers the following advantages compared with existing processes: higher efficiency as more gas can be produced from less coal; less emission of pollutants as, instead of a coal-fired boiler, the HTR is used for producing steam and electricity; lower production costs for gas. The next step in the project is a pilot plant of about 2-4 t/h coal throughput, still with non-nuclear heating, to demonstrate the construction and operation of the allothermal gas generator on a representative scale for commercial applications. (author)

Gasification - Status and technology

Energy Technology Data Exchange (ETDEWEB)

Held, Joergen

2012-06-15

In this report gasification and gas cleaning techniques for biomass are treated. The main reason for gasifying biomass is to refine the fuel to make it suitable for efficient CHP production, as vehicle fuel or in industrial processes. The focus is on production of synthesis gas that can be used for production of vehicle fuel and for CHP production. Depending on application different types of gasifiers, gasification techniques and process parameters are of interest. Two gasification techniques have been identified as suitable for syngas generation, mainly due to the fact that they allow the production of a nitrogen free gas out of the gasifier; Indirect gasification and pressurized oxygen-blown gasification For CHP production there are no restrictions on the gas composition in terms of nitrogen and here air-blown gasification is of interest as well. The main challenge when it comes to gas cleaning is related to sulphur and tars. There are different concepts and alternatives to handle sulphur and tars. Some of them are based on conventional techniques with well-proven components that are commercially available while others, more advantageous solutions, still need further development.

The impact of multiphase behaviour on coke deposition in heavy oil hydroprocessing catalysts

Science.gov (United States)

Zhang, Xiaohui

Coke deposition in heavy oil catalytic hydroprocessing remains a serious problem. The influence of multiphase behaviour on coke deposition is an important but unresolved question. A model heavy oil system (Athabasca vacuum bottoms (ABVB) + decane) and a commercial heavy oil hydrotreating catalyst (NiMo/gamma-Al 2O3) were employed to study the impact of multiphase behaviour on coke deposition. The model heavy oil mixture exhibits low-density liquid + vapour (L1V), high-density liquid + vapour (L2V), as well as low-density liquid + high-density liquid + vapour (L1L2V) phase behaviour at a typical hydroprocessing temperature (380°C). The L2 phase only arises for the ABVB composition range from 10 to 50 wt %. The phase behaviour undergoes transitions from V to L2V, to L1L2V, to L1V with increasing ABVB compositions at the pressure examined. The addition of hydrogen into the model heavy oil mixtures at a fixed mass ratio (0.0057:1) does not change the phase behaviour significantly, but shifts the phase regions and boundaries vertically from low pressure to high pressure. In the absence of hydrogen, the carbon content, surface area and pore volume losses for catalyst exposed to the L1 phase are greater than for the corresponding L2 phase despite a higher coke precursor concentration in L2 than in L1. By contrast, in the presence of hydrogen, the carbon content, surface area and pore volume losses for the catalyst exposed to the L2 phase are greater than for the corresponding L1 phase. The higher hydrogen concentration in L1 appears to reverse the observed results. In the presence of hydrogen, L2 was most closely associated with coke deposition, L1 less associated with coke deposition, and V least associated with coke deposition. Coke deposition is maximized in the phase regions where the L2 phase arises. This key result is inconsistent with expectation and coke deposition models where the extent of coke deposition, at otherwise fixed reaction conditions, is asserted to

Catalytic Gasification of Lignocellulosic Biomass

NARCIS (Netherlands)

Chodimella, Pramod; Seshan, Kulathuiyer; Schlaf, Marcel; Zhang, Z. Conrad

2015-01-01

Gasification of lignocellulosic biomass has attracted substantial current research interest. Various possible routes to convert biomass to fuels have been explored. In the present chapter, an overview of the gasification processes and their possible products are discussed. Gasification of solid

Survey of Biomass Gasification, Volume II: Principles of Gasification

Energy Technology Data Exchange (ETDEWEB)

Reed, T.B. (comp.)

1979-07-01

Biomass can be converted by gasification into a clean-burning gaseous fuel that can be used to retrofit existing gas/oil boilers, to power engines, to generate electricity, and as a base for synthesis of methanol, gasoline, ammonia, or methane. This survey describes biomass gasification, associated technologies, and issues in three volumes. Volume I contains the synopsis and executive summary, giving highlights of the findings of the other volumes. In Volume II the technical background necessary for understanding the science, engineering, and commercialization of biomass is presented. In Volume III the present status of gasification processes is described in detail, followed by chapters on economics, gas conditioning, fuel synthesis, the institutional role to be played by the federal government, and recommendations for future research and development.

On-line determination of moisture in coke on conveyor belts

International Nuclear Information System (INIS)

Millen, M.J.; Rafter, P.T.; Sowerby, B.D.

1988-01-01

A fast neutron and γ-ray transmission technique is being developed for the on-line determination of moisture in coke on conveyor belts. Calculations show that the technique is capable of determining coke moisture to within 0.3 wt% for coke thicknesses down to 50 mm provided that count rates are measured to within 0.1% relative. Laboratory measurements on static and moving coke samples showed that coke moisture can be determined to within 0.25 and 0.45 wt% for crushed and lump coke, respectively. It is planned to carry out a long-term plant trial of the technique on lump coke feed to the No. 3 blast furnace at BHP, Newcastle, NSW, Australia. (author)

Oxygen-containing coke species in zeolite-catalyzed conversion of methanol to hydrocarbons

KAUST Repository

Liu, Zhaohui; Dong, Xinglong; Liu, Xin; Han, Yu

2016-01-01

Zeolites are the most commonly used catalysts for methanol-to-hydrocarbon (MTH) conversion. Here, we identified two oxygen-containing compounds as coke species in zeolite catalysts after MTH reactions. We investigated the possible influences

Increasing efficiency of reconstruction and technological development of coking enterprises

Energy Technology Data Exchange (ETDEWEB)

Rozenfel' d, M.S.; Martynenko, V.M.; Tytyuk, Yu.A.; Ivanov, V.V.; Svyatogorov, A.A.; Kolomiets, A.F. (NIISP, Voroshilovgrad (USSR))

1989-07-01

Discusses problems associated with reconstruction of coking plants in the USSR. Planning coking plant reconstruction is analyzed. Duration of individual stages of plant reconstruction is considered. A method developed by the Giprokoks research institute for calculating reconstruction time considering duration of individual stages of coke oven battery repair is analyzed: construction of storage facilities, transport of materials and equipment, safety requirements, coke oven cooling, dismantling, construction of coke oven walls, installation of machines and equipment. Advantages of using the methods for analysis of coke oven battery reconstruction and optimization of repair time are discussed.

System for reducing emissions during coke oven charging

International Nuclear Information System (INIS)

Schuecker, Franz-Josef

2014-01-01

This article describes a process which reduces emissions from coke production in coke plants. The focus is on the charging process, which can be partly responsible for the fact that statutory emissions limits, which were originally met, are exceeded as coke plants get older. This article presents a solution in the form of a newly developed system that allows the oven charging system - the charging car - to respond to age-related changes in the geometry of a coke oven and thereby reduce the level of emissions.

The effect of calcination conditions on the graphitizability of novel synthetic and coal-derived cokes

Science.gov (United States)

Bennett, Barbara Ellen

-evaluated. The crystalline properties of the graphitic materials appeared to be independent of calcination conditions---both heating rate and final temperature---for all samples prepared from any given precursor. The calcination step did not influence the microstructure or graphitizability of any of the three materials. The crystallinity of a graphitic material appears to be dictated by the properties of the green coke and cannot be altered by manipulating calcination conditions.

Influence of thermoplastic properties on coking pressure generation: Part 1 - A study of single coals of various rank

Energy Technology Data Exchange (ETDEWEB)

John J. Duffy; Merrick R. Mahoney; Karen M. Steel [University of Nottingham, Nottingham (United Kingdom). Nottingham Fuel and Energy Centre

2010-07-15

In this study a number of high coking pressure coals with different fluidities were evaluated alongside a number of low pressure coals also with differing fluidities. This was to establish rheological parameters within which a coal may be considered potentially dangerous with regards to coking pressure. The results have confirmed and elaborated on previous findings which show that parallel plate displacement ({Delta}L) and axial force profiles can be used to distinguish between high and low pressure coals, with peak values indicating cell rupture and subsequent pore network formation. This is thought to correspond with plastic layer compaction in the coke oven. For low pressure coals pore coalescence occurs quite early in the softening process when viscosity/elasticity are decreasing and consequently a large degree of contraction/collapse is observed. For higher pressure coals the process is delayed since pore development and consequently wall thinning progress at a slower rate. If or when a pore network is established, a lower degree of contraction/collapse is observed because the event occurs closer to resolidification, where viscosity and elasticity are increasing. For the higher fluidity, high coking pressure coals, a greater degree of swelling is observed prior to cell rupture, and this is considered to be the primary reason for the high coking pressure observed with these coals. An additional consequence of these events is that high pressure coals are likely to contain a higher proportion of closed cells both at and during resolidification, reducing permeability in both the semi-coke and high temperature plastic layers, respectively. Using a rheological mapping approach to follow viscoelastic changes during carbonisation it has been possible to identify specific regions associated with dangerous coals. 76 refs., 11 figs., 3 tabs.

Rapid production of metallurgical coke by a pressurized hot-briquetting method. Netsukan kaatsu seikei ni yoru cokes no jinsoku seizo no kokoromi

Energy Technology Data Exchange (ETDEWEB)

Miura, K.; Hayashi, J.; Noguchi, N. (Kyoto University, Kyoto (Japan). Research Laboratory of Carbonaceous Resources Conversion Technology); Hashimoto, K. (Kyoto University, Kyoto (Japan). Faculty of Engineering)

1993-09-20

Rapid production of metallurgical coke from non- and slightly coking coals was studied by pressurized hot-briquetting method. Coal specimens were filled into the mold after pulverizing, and heated at a constant temperature rise rate up to caking temperature under loading pressure to obtain caked coal specimens. Such specimens were then carbonized in nitrogen gas at 800[degree]C. As a result, the coke obtained was superior in compressive strength as compared with commercial cokes, however, its CO2 reactivity was very high requiring heating up to 1,000[degree]C to decrease it, while the reactivity was strongly dependent on coal kind. The optimum processing conditions for slightly coking coal were as follows; loading pressure: 10 [times] 10[sup 5] Pa or more, temperature range under loading pressure: 300-450[degree]C, temperature rise rate: 2-100[degree]C/min, and caking temperature: nearly 500[degree]C. No coke could be produced from coking coals because no volatile matter could be removed from it in a short time under pressure. 13 refs., 8 figs., 1 tab.

Possibilities of using pulverized non coking coals in ironmaking

Energy Technology Data Exchange (ETDEWEB)

Wijk, Olle; Mathiesen, Mihkel; Eketorp, Sven

1977-08-01

The use of pulverized coal in iron making suggests solutions to the mounting problems created by the increasing scarcity of coking coals, and other fossil fuels such as oil and natural gas. The unavailability of coke can be met with two principally different measures. Blast furnace coke rates can be decreased by substituting injected pulverized coal or other carbon containing fuels for part of the coke burden, and the coke itself may be substituted by formed coke. A more radical solution is to abandon the blast furnace process, and instead produce the raw iron in processes not requiring coke. Two such processes are discussed in the paper, the Inred process, developed by Boliden Kemi AB, Sweden, and the smelting reduction process by means of injection, currently being developed at the Royal Institute of Technology in Stockholm. Both processes have potential advantages over the coke oven/sintering plant/blast furnace-complex especially concerning energy requirements and structure, but also in economical terms. The injection process seems to present a further advantage in the possibility of gasifying coal in the process, thus yielding a synthesis gas for methanol production in addition to the raw iron.

The world coke market. Problems and outlook

International Nuclear Information System (INIS)

Anon.

1998-01-01

Outlooks to the world coke market are considered with regard to supply and demand as well as the current state of capacities for its production in some countries of Asia, Western and Eastern Europe, USA. In experts opinion increase of coke import from China, increase in service life of currently operating coke furnaces, as well as more extensive use of PCI coal mixture are among the most feasible opportunities for its Western consumers [ru

Ways of improving preparatory stage and reconstruction of coking plants

Energy Technology Data Exchange (ETDEWEB)

Rozenfel' d, M.S.; Martynenko, V.M.; Svyatogorov, A.A.; Kvitkin, I.A.; Zhurba, A.I.; Gurtovnik, P.F.

1987-06-01

Discusses economic and technological aspects of coking plant reconstruction and modernization in the USSR. Effects of standardized technologies on plant reconstruction are analyzed. A standardized planning procedure jointly developed by research institutes in the USSR for plant modernization or reconstruction is discussed: selecting the optimum reconstruction and repair time, sequence of operations without stoppage of a coke oven battery, coke oven cooling, repair of coke oven liners, heating systems, coke oven equipment, drying, initial heating, testing battery equipment. The procedure is aimed at reducing coke losses and eliminating delays during reconstruction operations. A graphic method for modelling plant reconstruction is discussed.

Sewage sludge gasification in fluidized bed: influence of temperature and the stoichiometric relation; Gasificacion de fangos de depuradora en lecho fluidizado: influencia de la temperatura y de la relacion estequiometrica

Energy Technology Data Exchange (ETDEWEB)

Manya, J.J.; Gonzalo, A.; Sanchez, J.L.; Arauzo, J. [Universidad de Zaragoza, Aragon (Spain). Inst. de Investigacion en Ingenieria. Grupo de Procesos Termoquimicos; Rocha, J.D. [Universidade Estadual de Campinas (UNICAMP), Campinas, SP (Brazil). Nucleo Interdisciplinar de Planejamento Energetico (NIPE); Mesa Perez, J.M. [Universidade Estadual de Campinas (UNICAMP), SP (Brazil). Fac. de Engenharia Agricola (FEAGRI)

2004-07-01

The gasification of a dry granular sewage sludge has been experimentally studied. The gasification was carried out in a bench scale BFB facility, operated at steady state. The attention was focused on the presence of tar in the produced gas which affect the process efficiency and give negative drawbacks in the utilization in motors. The influence of two operating variables (bed temperature and equivalence ratio) on the gasification performances has been explored. Results show that the composition of produced gas is quite dependent of the variables analyzed. However, the results of tar yield show an unexpected behaviour. (author)

New formulae for the manufacture of formed coke of the ICEM type and carbonization of this type of coke in oblique ovens

Energy Technology Data Exchange (ETDEWEB)

Barbu, I.; Georgescu, I.

1978-01-01

This paper presents the industrial experiences between 1971 and 1976 which led to the elaboration of new formulae for the manufacture of ICEM type coke briquettes, plus the results of coking the latter in a vertical oven. The possibility of using this type of coke in the chemical industry and in metallurgy instead of ordinary coke was simultaneously examined but this proved unsuccessful. Gives a detailed report of all the tests carried out by the State undertaking, Victoria-Galan.

Evaluation of coke microstructure and its effects on graphite fabrication

International Nuclear Information System (INIS)

Fotourehchian, S.; Ahmadi, S.

2001-01-01

A variety of applications for cokes (metallurgy, petroleum, etc.) have been defined in parallel to the new industrial technology growth. Coke is rich in carbon and has the main role in manufacturing carbonaceous materials such as graphite, steel, silicon carbide, titanium carbide, etc. Among the most important applications of different variety of cokes is their usage for different graphite fabrications. The crystalline structure of graphite (hexagonal with sp 2 hybrid) is based upon the microstructure of coke and it causes anisotropy in properties of produced graphite. Thus, the study of macrostructure and anisotropy degree of cokes is of importance. There are several theoretical and experimental methods to determine the Coke's microstructure and anisotropy. Numerous tests have been conducted on different variety of cokes based on the used method. Here, it is attempted to introduce an applied method to determine the microstructure and anisotropy degree of cokes based upon the kind of application

Giprokoks proposals for improvement in air quality at coke battery 1A of Radlin coke plant

Energy Technology Data Exchange (ETDEWEB)

T.F. Trembach; A.G. Klimenko [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

2009-07-15

Coke battery 1A, which uses rammed batch, has gone into production at Radlin coke plant (Poland), on the basis of Giprokoks designs. Up-to-date dust-trapping methods are used for the first time within the aspiration systems in the coal-preparation shop and in improving dust collection within the production buildings.

The influence of chlorine on the fate and activity of alkali metals during the gasification of wood

Energy Technology Data Exchange (ETDEWEB)

Struis, R; Scala, C von; Schuler, A; Stucki, S [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

1999-08-01

Chlorine clearly inhibits the CO{sub 2}-gasification reaction of charcoal at 800{sup o}C. From this and other observations the picture emerges that the reduction in the gasification reactivity of the charcoal is intimately related to the deactivation of the catalytically active alkali metals residing in the wood due to the formation of the chloride salt. It is argued that the heavy metal chlorides will likely transfer the chlorine to the indigenous alkali metals during the pyrolysis stage of the wood. The fate of the thus formed alkali metal chlorides can then be either their removal from the sample (evaporation), or, when present at the gasification stage, re-activation (i.e., de-chlorination) under our gasification conditions. (author) 3 figs., 4 refs.

Numerical modelling of the CHEMREC black liquor gasification process. Conceptual design study of the burner in a pilot gasification reactor

Energy Technology Data Exchange (ETDEWEB)

Marklund, Magnus

2001-02-01

The work presented in this report is done in order to develop a simplified CFD model for Chemrec's pressurised black liquor gasification process. This process is presently under development and will have a number of advantages compared to conventional processes for black liquor recovery. The main goal with this work has been to get qualitative information on influence of burner design for the gas flow in the gasification reactor. Gasification of black liquor is a very complex process. The liquor is composed of a number of different substances and the composition may vary considerably between liquors originating from different mills and even for black liquor from a single process. When a black liquor droplet is gasified it loses its organic material to produce combustible gases by three stages of conversion: Drying, pyrolysis and char gasification. In the end of the conversion only an inorganic smelt remains (ideally). The aim is to get this smelt to form a protective layer, against corrosion and heat, on the reactor walls. Due to the complexity of gasification of black liquor some simplifications had to be made in order to develop a CFD model for the preliminary design of the gasification reactor. Instead of modelling droplets in detail, generating gas by gasification, sources were placed in a prescribed volume where gasification (mainly drying and pyrolysis) of the black liquor droplets was assumed to occur. Source terms for the energy and momentum equations, consistent with the mass source distribution, were derived from the corresponding control volume equations by assuming a symmetric outflow of gas from the droplets and a uniform degree of conversion of reactive components in the droplets. A particle transport model was also used in order to study trajectories from droplets entering the reactor. The resulting model has been implemented in a commercial finite volume code (AEA-CFX) through customised Fortran subroutines. The advantages with this simple

Operation car for horizontal coke ovens. Bedienungswagen fuer waagrechte Verkokungsoefen

Energy Technology Data Exchange (ETDEWEB)

Kwasnik, H J; Piduch, H G

1981-07-30

An operation car which is driveable on the coke side of a coke oven battery is described. The operation car is equipped with a door lifter, a door and frame cleaner, a coke guiding grid and a collection hood for emissions developed on coke pushing. The car has a portal construction and it is driveable on both sides of the path of the coke receiving car. The operation has a considerable lower weight than usual cars. (HGOE).

Utilization of formed coke from HBNPC in the Dunkerque blast furnaces

Energy Technology Data Exchange (ETDEWEB)

Le Scour, C; Capelani, R

1978-01-01

Recalls the aspects involved in the manufacture of formed coke together with the coke characteristics. Describes the features of blast-furnaces No. 1 and No. 2 at Dunkerque. The blend used for producing the ovoids is composed of 70 to 80% non-coking coal and the ovoids are carbonized at 900 C. The first stage of the tests was carried out with 25% formed coke and the second stage with 22%. The formed coke was charged separately. The results were as follows: the coke rate was comparable and the permeability identical; there was no change in the behaviour of the furnace chamber and no problems were experienced at the hearth stage. The replacement of 30% of the conventional coke by HBNPC formed coke seemed a practical proposition.

Process for the preparation of isotropic petroleum coke

International Nuclear Information System (INIS)

Kegler, W.H.; Huyser, M.E.

1975-01-01

A description is given of a process for preparing isotropic coke from oil residue charge. It includes blowing air into the residue until it reaches a softening temperature of around 49 to 116 deg C, the deferred coking of the residue having undergone blowing at a temperature of around 247 to 640 deg C, at a pressure between around 1.38x10 5 and 1.72x10 6 Pa, and the recovery of isotropic coke with a thermal expansion coefficient ratio under 1.5 approximately. The isotropic coke is used for preparing hexagonal graphite bars for nuclear reactor moderators [fr

Reducing dust emissions at OAO Alchevskkoks coke battery 10A

Energy Technology Data Exchange (ETDEWEB)

T.F. Trembach; E.N. Lanina [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

2009-07-15

Coke battery 10A with rammed batch is under construction at OAO Alchevskkoks. The design documentation developed by Giprokoks includes measures for reducing dust emissions to the atmosphere. Aspiration systems with dry dust trapping are employed in the new components of coke battery 10A and in the existing coke-sorting equipment. Two-stage purification of dusty air in cyclones and bag filters is employed for the coke-sorting equipment. This system considerably reduces coke-dust emissions to the atmosphere.

Gasification with nuclear reactor heat

International Nuclear Information System (INIS)

Weisbrodt, I.A.

1977-01-01

The energy-political ultimate aims for the introduction of nuclear coal gasification and the present state of technology concerning the HTR reactor, concerning gasification and heat exchanging components are outlined. Presented on the plans a) for hydro-gasification of lignite and for steam gasification of pit coal for the production of synthetic natural gas, and b) for the introduction of a nuclear heat system. The safety and environmental problems to be expected are portrayed. The main points of development, the planned prototype plant and the schedule of the project Pototype plant Nuclear Process heat (PNP) are specified. In a market and economic viability study of nuclear coal gasification, the application potential of SNG, the possible construction programme for the FRG, as well as costs and rentability of SNG production are estimated. (GG) [de

Fundamentals of Delayed Coking Joint Industry Project

Energy Technology Data Exchange (ETDEWEB)

Michael Volk Jr; Keith Wisecarver

2005-10-01

Delayed coking evolved steadily over the early to mid 1900s to enable refiners to convert high boiling, residual petroleum fractions to light products such as gasoline. Pound for pound, coking is the most energy intensive of any operation in a modern refinery. Large amounts of energy are required to heat the thick, poor-quality petroleum residuum to the 900 to 950 degrees F required to crack the heavy hydrocarbon molecules into lighter, more valuable products. One common misconception of delayed coking is that the product coke is a disadvantage. Although coke is a low valued (near zero economic value) byproduct, compared to transportation fuels, there is a significant worldwide trade and demand for coke as it is an economical fuel. Coke production has increased steadily over the last ten years, with further increases forecast for the foreseeable future. Current domestic production is near 111,000 tons per day. A major driving force behind this increase is the steady decline in crude quality available to refiners. Crude slates are expected to grow heavier with higher sulfur contents while environmental restrictions are expected to significantly reduce the demand for high-sulfur residual fuel oil. Light sweet crudes will continue to be available and in even greater demand than they are today. Refiners will be faced with the choice of purchasing light sweet crudes at a premium price, or adding bottom of the barrel upgrading capability, through additional new investments, to reduce the production of high-sulfur residual fuel oil and increase the production of low-sulfur distillate fuels. A second disadvantage is that liquid products from cokers frequently are unstable, i.e., they rapidly form gum and sediments. Because of intermediate investment and operating costs, delayed coking has increased in popularity among refiners worldwide. Based on the 2000 Worldwide Refining Survey published in the Oil and Gas, the delayed coking capacity for 101 refineries around the world

Statistical assessment of coal charge effect on metallurgical coke quality

Directory of Open Access Journals (Sweden)

Pavlína Pustějovská

2016-06-01

Full Text Available The paper studies coke quality. Blast furnace technique has been interested in iron ore charge; meanwhile coke was not studied because, in previous conditions, it seemed to be good enough. Nowadays, requirements for blast furnace coke has risen, especially, requirements for coke reactivity. The level of reactivity parameter is determined primarily by the composition and properties of coal mixtures for coking. The paper deals with a statistical analysis of the tightness and characteristics of the relationship between selected properties of coal mixture and coke reactivity. Software Statgraphic using both simple linear regression and multiple linear regressions was used for the calculations. Obtained regression equations provide a statistically significant prediction of the reactivity of coke, or its strength after reduction of CO2, and, thus, their subsequent management by change in composition and properties of coal mixture. There were determined indexes CSR/CRI for coke. Fifty – four results were acquired in the experimental parts where correlation between index CRI and coal components were studied. For linear regression the determinant was 55.0204%, between parameters CRI – Inertinit 21.5873%. For regression between CRI and coal components it was 31.03%. For multiple linear regression between CRI and 3 feedstock components determinant was 34.0691%. The final correlation has shown the decrease in final coke reactivity for higher ash, higher content of volatile combustible in coal increases the total coke reactivity and higher amount of inertinit in coal increases the reactivity. Generally, coke quality is significantly affected by coal processing, carbonization and maceral content of coal mixture.

Oxygen-containing coke species in zeolite-catalyzed conversion of methanol to hydrocarbons

KAUST Repository

Liu, Zhaohui

2016-10-06

Zeolites are the most commonly used catalysts for methanol-to-hydrocarbon (MTH) conversion. Here, we identified two oxygen-containing compounds as coke species in zeolite catalysts after MTH reactions. We investigated the possible influences of the oxygen-containing compounds on coke formation, catalyst deactivation, product selectivity, and the induction period of the MTH reaction through a series of controlled experiments in which one of the identified compounds (2,3-dimethyl-2-cyclopenten-1-one) was co-fed with methanol over a zeolite H-ZSM-5 catalyst. Our results allow us to infer that once produced, the oxygen-containing compounds block the Brønsted acid sites by strong chemisorption and their rapid conversion to aromatics expedites the formation of coke and thus the deactivation of the catalyst. A minor effect of the production of such compounds during the MTH reaction is that the aromatic-based catalytic cycle can be slightly promoted to give higher selectivity to ethylene.

The coke drum thermal kinetic effects

Energy Technology Data Exchange (ETDEWEB)

Aldescu, Maria M.; Romero, Sim; Larson, Mel [KBC Advanced Technologies plc, Surrey (United Kingdom)

2012-07-01

The coke drum thermal kinetic dynamics fundamentally affect the coker unit yields as well as the coke product properties and unit reliability. In the drum the thermal cracking and polymerization or condensation reactions take place in a semi-batch environment. Understanding the fundamentals of the foaming kinetics that occur in the coke drums is key to avoiding a foam-over that could result in a unit shutdown for several months. Although the most dynamic changes with time occur during drum filling, other dynamics of the coker process will be discussed as well. KBC has contributed towards uncovering and modelling the complexities of heavy oil thermal dynamics. (author)

A hydraulic device for unloading coke

Energy Technology Data Exchange (ETDEWEB)

Kretinin, M.V.; Abizgildin, U.M.; Kirillov, T.S.; Makarov, M.I.; Prokopov, O.I.; Solov' ev, A.M.

1979-07-15

A hydraulic device for unloading petroleum coke from slow carbonization chambers is characterized by an arrangement whereby in order to increase the output of large size coke by controlling the increment of the cutting line of the coke, the mechanism used to move the rod in the hydraulic cutter is built in the form of a rod rotation rotor; a gear wheel is mounted on the immobile section of this rotor, and on the mobile section a multi-stage regulator is installed. The drive gear of the regulator is engaged with the gear wheel, while the driven gear is connected to the rack, which is fastened to the rod.

Fatigue behaviour of coke drum materials under thermal-mechanical cyclic loading

Directory of Open Access Journals (Sweden)

Jie Chen

2014-01-01

Full Text Available Coke drums are vertical pressure vessels used in the delayed coking process in petroleum refineries. Significant temperature variation during the delayed coking process causes damage in coke drums in the form of bulging and cracking. There were some studies on the fatigue life estimation for the coke drums, but most of them were based on strain-fatigue life curves at constant temperatures, which do not consider simultaneous cyclic temperature and mechanical loading conditions. In this study, a fatigue testing system is successfully developed to allow performing thermal-mechanical fatigue (TMF test similar to the coke drum loading condition. Two commonly used base and one clad materials of coke drums are then experimentally investigated. In addition, a comparative study between isothermal and TMF lives of these materials is conducted. The experimental findings lead to better understanding of the damage mechanisms occurring in coke drums and more accurate prediction of fatigue life of coke drum materials.

Fluidized bed gasification of sugar cane bagasse. Influence on gas composition

Energy Technology Data Exchange (ETDEWEB)

Esperanza, E.; Aleman, Y. [Univ. of las Villas, Santa Clara (Cuba). Biomass Thermoconversion group/CETA; Arauzo, J.; Gea, G. [Univ. of Zaragoza (Spain). Chemical and Environmental Engineering Dept.

1999-07-01

Air and steam gasification of biomass has been studied at different temperatures. The experiments have been carried out in a bench scale plant. It consists of an atmospheric bubbling fluidized bed gasifier heated by an electric furnace. The gasification process have been carried out at high heating rates and low residence time of the gases. The biomass used has been Cuban sugar cane bagasse. Three operating parameters have been evaluated to improve the gas composition: Equivalence Ratio (E.R.) in the range of 0.15 to 0.55; the bed temperature from 780 to 920 deg C; and steam/biomass ratio (S/B) from 0.1 g/g to 0.5 g/g. The results obtained show the effect of these operating parameters in gas composition and the conditions to obtain higher yield to gas and else the maximum energy.

Coking coal outlook from a coal producer's perspective

International Nuclear Information System (INIS)

Thrasher, E.

2008-01-01

Australian mine production is recovering from massive flooding while Canadian coal shipments are limited by mine and rail capacity. Polish, Czech, and Russian coking coal shipments have been reduced and United States coking coal shipments are reaching their maximum capacity. On the demand side, the Chinese government has increased export taxes on metallurgical coal, coking coal, and thermal coal. Customers seem to be purchasing in waves and steel prices are declining. This presentation addressed the global outlook for coal as well as the challenges ahead in terms of supply and demand. Supply challenges include regulatory uncertainty; environmental permitting; labor; and geology of remaining reserves. Demand challenges include global economic uncertainty; foreign exchange values; the effect of customers making direct investments in mining operations; and freight rates. Consolidation of the coal industry continued and several examples were provided. The presentation also discussed other topics such as coking coal production issues; delayed mining permits and environmental issues; coking coal contract negotiations; and stock values of coking coal producers in the United States. It was concluded that consolidation will continue throughout the natural resource sector. tabs., figs

Thermogravimetric characterization and gasification of pecan nut shells.

Science.gov (United States)

Aldana, Hugo; Lozano, Francisco J; Acevedo, Joaquín; Mendoza, Alberto

2015-12-01

This study focuses on the evaluation of pecan nut shells as an alternative source of energy through pyrolysis and gasification. The physicochemical characteristics of the selected biomass that can influence the process efficiency, consumption rates, and the product yield, as well as create operational problems, were determined. In addition, the thermal decomposition kinetics necessary for prediction of consumption rates and yields were determined. Finally, the performance of a downdraft gasifier fed with pecan nut shells was analyzed in terms of process efficiency and exit gas characteristics. It was found that the pyrolytic decomposition of the nut shells can be modeled adequately using a single equation considering two independent parallel reactions. The performance of the gasification process can be influenced by the particle size and air flow rate, requiring a proper combination of these parameters for reliable operation and production of a valuable syngas. Copyright © 2015 Elsevier Ltd. All rights reserved.

World coking coal markets

International Nuclear Information System (INIS)

McCloskey, G.

2010-01-01

This article discussed conditions in world coking coal markets. There is increased demand from Asia for metallurgical coal imports. World iron production was up 22 percent in first 7 months of 2010. Supply is up in Australia, the United States, Canada, New Zealand, Russia, and Mongolia, but the unexpected surge in supply caused prices to drop following a robust start to the year. Coking coal exports are up for the United States and Australia, but a delay in expanded production is expected until 2014. There is increased demand from Brazil, India, Taiwan, South Korea, and Japan as well as new plants in Thailand, Indonesia, and Brazil. Unexpectedly, Australia is backing out of the Chinese market but increasing exports to Japan and South Korea. India is seeing flat performance in iron production and imports, and the United States has surged back into Asia. A considerable increase is expected in the seaborne import requirement by 2020. Prices are expected to fall and then rise. This presentation also discussed whether coking coal index pricing is impossible or inevitable. 3 tabs., 5 figs.

Influence of operating conditions on the air gasification of dry refinery sludge in updraft gasifier

International Nuclear Information System (INIS)

Ahmed, R; Sinnathambi, C M

2013-01-01

In the present work, details of the equilibrium modeling of dry refinery sludge (DRS) are presented using ASPEN PLUS Simulator in updraft gasifier. Due to lack of available information in the open journal on refinery sludge gasification using updraft gasifier, an evaluate for its optimum conditions on gasification is presented in this paper. For this purpose a Taguchi Orthogonal array design, statistical software is applied to find optimum conditions for DRS gasification. The goal is to identify the most significant process variable in DRS gasification conditions. The process variables include; oxidation zone temperature, equivalent ratio, operating pressure will be simulated and examined. Attention was focused on the effect of optimum operating conditions on the gas composition of H 2 and CO (desirable) and CO 2 (undesirable) in terms of mass fraction. From our results and finding it can be concluded that the syngas (H 2 and CO) yield in term of mass fraction favors high oxidation zone temperature and at atmospheric pressure while CO 2 acid gas favor at a high level of equivalent ratio as well as air flow rate favoring towards complete combustion.

Kinetics of gasification and combustion of residues, biomass and coal in a bubbling fluidized bed; Die Kinetik der Vergasung und Verbrennung unterschiedlicher Abfaelle, Biomassen und Kohlen in der blasenbildenden Wirbelschicht

Energy Technology Data Exchange (ETDEWEB)

Hamel, S; Krumm, W [Siegen Univ. (Gesamthochschule) (Germany). Lehrstuhl fuer Energie- und Umweltverfahrenstechnik

1998-09-01

The combustion and gasification characteristics of Rhenish brown coal, domestic waste, waste plastics, wood and sewage sludge were investigated in a bubbling atmospheric fluidized bed in the laboratory scale. The materials were pyrolyzed in the fluidized bed in a nitrogen atmosphere. The residual coke was combuted in the presence of oxygen with varying operating parameters or else gasified in the presence of carbon dioxide. The different materials were characterized by global combustion rates, and kinetic parameters were determined for residual coke combustion. (orig.) [Deutsch] Das Verbrennungs- und Vergasungsverhalten von Rheinischer Braunkohle, Hausmuell, Restkunststoff, Holz und Klaerschlamm wurde in einer blasenbildenden, atmosphaerischen Laborwirbelschicht untersucht. Die Einsatzstoffe wurden in der mit Stickstoff fluidisierten Wirbelschicht pyrolysiert. Der verbleibende Restkoks wurde anschliessend unter Variation der Betriebsparameter mit Sauerstoff verbrannt oder mit Kohlendioxid vergast. Die unterschiedlichen Einsatzstoffe wurden durch globale Vebrennungsraten charakterisiert. Fuer die Restkoksverbrennung wurden kinetische Parameter ermittelt. (orig.)

Upgrading of syngas derived from biomass gasification: A thermodynamic analysis

International Nuclear Information System (INIS)

Haryanto, Agus; Fernando, Sandun D.; Pordesimo, Lester O.; Adhikari, Sushil

2009-01-01

Hydrogen yields in the syngas produced from non-catalytic biomass gasification are generally low. The hydrogen fraction, however, can be increased by converting CO, CH 4 , higher hydrocarbons, and tar in a secondary reactor downstream. This paper discusses thermodynamic limits of the synthesis gas upgrading process. The method used in this process is minimization of Gibbs free energy function. The analysis is performed for temperature ranges from 400 to 1300 K, pressure of 1-10 atm (0.1-1 MPa), and different carbon to steam ratios. The study concludes that to get optimum H 2 yields, with negligible CH 4 and coke formation, upgrading syngas is best practiced at a temperature range of 900-1100 K. At these temperatures, H 2 could be possibly increased by 43-124% of its generally observed values at the gasifier exit. The analysis revealed that increasing steam resulted in a positive effect. The study also concluded that increasing pressure from 1 to 3 atm can be applied at a temperature >1000 K to further increase H 2 yields.

Upgrading of syngas derived from biomass gasification: A thermodynamic analysis

Energy Technology Data Exchange (ETDEWEB)

Haryanto, Agus [Agricultural and Biological Engineering Department, Mississippi State University, 130 Creelman St., Mississippi State, MS 39762 (United States); Agricultural Engineering Department, University of Lampung, Jl. Sumantri Brojonegoro No. 1, Bandar Lampung 35145 (Indonesia); Fernando, Sandun D. [Biological and Agricultural Engineering Department, Texas A and M University, 2117 TAMU College Station, TX 77843-2117 (United States); Pordesimo, Lester O. [Agricultural and Biological Engineering Department, Mississippi State University, 130 Creelman St., Mississippi State, MS 39762 (United States); Adhikari, Sushil [Biosystems Engineering Department, Auburn University, 215 Tom Corley Building, Auburn, AL 36849-5417 (United States)

2009-05-15

Hydrogen yields in the syngas produced from non-catalytic biomass gasification are generally low. The hydrogen fraction, however, can be increased by converting CO, CH{sub 4}, higher hydrocarbons, and tar in a secondary reactor downstream. This paper discusses thermodynamic limits of the synthesis gas upgrading process. The method used in this process is minimization of Gibbs free energy function. The analysis is performed for temperature ranges from 400 to 1300 K, pressure of 1-10 atm (0.1-1 MPa), and different carbon to steam ratios. The study concludes that to get optimum H{sub 2} yields, with negligible CH{sub 4} and coke formation, upgrading syngas is best practiced at a temperature range of 900-1100 K. At these temperatures, H{sub 2} could be possibly increased by 43-124% of its generally observed values at the gasifier exit. The analysis revealed that increasing steam resulted in a positive effect. The study also concluded that increasing pressure from 1 to 3 atm can be applied at a temperature >1000 K to further increase H{sub 2} yields. (author)

Full scale treatment of phenolic coke coking waste water under unsteady conditions

Energy Technology Data Exchange (ETDEWEB)

Suschka, Jan [Institute for Ecology of Industrial Areas, Katowice (Poland); Morel, Jacek; Mierzwinski, Stanislaw; Januszek, Ryszard [Coke Plant Przyjazn, Dabrowa Gornicza (Poland)

1994-12-31

Phenolic waste water from the largest coke coking plant in Poland is treated at a full technical scale. From the very beginning it became evident that very high qualitative variations in short and long periods were to be expected. For this purpose, the biological treatment plant based on activated sludge is protected through preliminary physical-chemical treatment and the results are secured by a final chemical stage of treatment. Nevertheless, improvements in the performance of the treatment plant have been found necessary to introduce. In this work, the experience gained over the last five years is described and developed improvements were presented. 3 refs., 9 figs., 1 tab.

Full scale treatment of phenolic coke coking waste water under unsteady conditions

Energy Technology Data Exchange (ETDEWEB)

Suschka, Jan [Institute for Ecology of Industrial Areas, Katowice (Poland); Morel, Jacek; Mierzwinski, Stanislaw; Januszek, Ryszard [Coke Plant Przyjazn, Dabrowa Gornicza (Poland)

1993-12-31

Phenolic waste water from the largest coke coking plant in Poland is treated at a full technical scale. From the very beginning it became evident that very high qualitative variations in short and long periods were to be expected. For this purpose, the biological treatment plant based on activated sludge is protected through preliminary physical-chemical treatment and the results are secured by a final chemical stage of treatment. Nevertheless, improvements in the performance of the treatment plant have been found necessary to introduce. In this work, the experience gained over the last five years is described and developed improvements were presented. 3 refs., 9 figs., 1 tab.

Analysis of industrial coke samples by activation with cyclotron protons

International Nuclear Information System (INIS)

Chaudhri, M.A.; Lee, M.M.; Spicer, B.M.

1982-01-01

A Melbourne Petrochemical Company was experiencing excessive coke formation in its ''cracking furnaces'', which was causing unnecessary stoppage of production and wastage of energy due to additional insulation. In order to investigate the possible causes of this excessive coke formation, we analyzed various coke samples and other coke-like materials obtained from these furnaces by activation with cyclotron-protons. Our results showed that, out of the two suspected coke promoters As and Sb whose small concentration in feed would produce greatly accelerated coke formation, As could not be detected in any of the eight samples investigated, while Sb was present in only one sample. However, we did observe Ca, Cr and Fe in all the samples, with surprisingly high concentrations in some of them. It has, therefore, been suggested that Ca, and perhaps Cr and Fe, but not As or Sb, could have been responsible for the excessive coke formation in the ''cracking furnaces''

Microstructures and microtextures of natural cokes: A case study of heat-affected coking coals from the Jharia coalfield, India

Energy Technology Data Exchange (ETDEWEB)

Singh, Ashok K. [Central Fuel Research Institute, CSIR, Dhanbad-828108 (India); Singh, Mahendra P. [Department of Geology, Banaras Hindu University, Varanasi-221005 (India); Sharma, Mamta; Srivastava, Sunil K.

2007-07-02

In Jharia coalfield, nearly 1250 Mt of coking coal has been devolatilized due to igneous intrusives and {proportional_to} 1900 Mt due to mine fires. This paper is an effort to investigate the effect of carbonization in two intrusive affected coal seams of Ena (seam XIII) and Alkusa (seam XIV) collieries of this coalfield. Through petrographic studies by microscopy, characterization of normal and heat-affected coals was carried out. The microstructures and microtextures produced due to extraneous heat have been related to nature and extent of heat, location of heating source, and quality and quantity of natural coke produced. Based on the results of this study and earlier studies, an effort has been made to study the classification scheme for microtextures of natural cokes generated through in-situ carbonization of the coal seams. It has been observed that in case of such heat effects under overburden pressure, the anisotropy is much more pronounced as compared to laboratory-carbonized cokes. In the mildly carbonized coals (pre-plastic phase, < 300 C) the vitrinite attained higher reflectance than normal vitrinite, liptinite started disappearing, and inertinite remained unaffected. In the moderately affected coals (plastic phase, 300-500 C), mesophase spheres and fused natural cokes were generated from the reactives (vitrinite and liptinite maceral groups), the liptinites disappeared, and structurally, the inertinites remained almost unchanged with slight increase in the reflectance value. In the severely heat-affected coals (post plastic phase, > 500 C) the identified microtextures were mesophase spheres, different shapes and sizes of natural cokes, graphitic sphaeroliths, pyrolytic carbons, inerts with morpho-structural changes and slightly higher reflectance values, and altered and unaltered mineral matters. A gradual change in the heat-affected coals with increasing temperature was observed with respect to location of intrusive body. It has been concluded that

Coal and coke applied to metallurgy. Vol. 2. Carvao e coque aplicados a metalurgia

Energy Technology Data Exchange (ETDEWEB)

Masuda, H.

1983-01-01

Papers include: coking; control of pollution from coking plants; handling and storage of coal; preparation of coal for coking; politics of the supply of coal; coke for blast furnaces; selective preparation and briquetting of coal for coking; cooling and drying of coke; preheating of coal for coking; formed coke.

Recent advances in oxygen production for gasification

Energy Technology Data Exchange (ETDEWEB)

Gunardson, H.H. [Air Products Canada Ltd., Mississauga, ON (Canada)

2005-07-01

This paper described the Ionic Transport Membrane (ITM) technology that reduces the overall cost of the gasification process by 7 per cent. Gasification is a proven, but expensive technology for producing hydrogen and synthesis gas from low cost hydrocarbon feedstock. Gasification is also an alternative to conventional steam methane reforming based on natural gas. A key cost element in gasification is the production of oxygen. For that reason, Air Products Canada Limited developed a ceramic membrane air separation technology that can reduce the cost of pure oxygen by more than 30 per cent. The separation technology achieves a capital cost reduction of 30 per cent and an energy reduction of 35 per cent over conventional cryogenic air separation. ITM is an electrochemical process that integrates very well with the gasification process and an integrated gasification combined cycle (IGCC) option for production of electrical power from the waste heat generated from gasification. This paper described the integration of ITM technology with both the gasification and IGCC processes and showed how the superior economics of ITM can allow gasification to compete with steam methane reforming and thereby reduce dependency of oil sands development on increasingly scarce and costly natural gas.

Solid–gaseous phase transformation of elemental contaminants during the gasification of biomass

Energy Technology Data Exchange (ETDEWEB)

Jiang, Ying; Ameh, Abiba [Centre for Bioenergy & Resource Management, School of Energy, Environment & Agrifood, Cranfield University, Cranfield MK43 0AL (United Kingdom); Lei, Mei [Centre for Environmental Remediation, Institute of Geographic Sciences and Natural Resources Research, Chinese Academy of Sciences, Beijing 100101 (China); Duan, Lunbo [Key Laboratory of Energy Thermal Conversion and Control, Ministry of Education, School of Energy and Environment, Southeast University, Nanjing 210096 (China); Longhurst, Philip, E-mail: P.J.Longhurst@cranfield.ac.uk [Centre for Bioenergy & Resource Management, School of Energy, Environment & Agrifood, Cranfield University, Cranfield MK43 0AL (United Kingdom)

2016-09-01

Disposal of plant biomass removed from heavy metal contaminated land via gasification achieves significant volume reduction and can recover energy. However, these biomass often contain high concentrations of heavy metals leading to hot-corrosion of gasification facilities and toxic gaseous emissions. Therefore, it is of significant interest to gain a further understanding of the solid–gas phase transition of metal(loid)s during gasification. Detailed elemental analyses (C, H, O, N and key metal/metalloid elements) were performed on five plant species collected from a contaminated site. Using multi-phase equilibria modelling software (MTDATA), the analytical data allows modelling of the solid/gas transformation of metal(loid)s during gasification. Thermodynamic modelling based on chemical equilibrium calculations was carried out in this study to predict the fate of metal(loid) elements during typical gasification conditions and to show how these are influenced by metal(loid) composition in the biomass and operational conditions. As, Cd, Zn and Pb tend to transform to their gaseous forms at relatively low temperatures (< 1000 °C). Ni, Cu, Mn and Co converts to gaseous forms within the typical gasification temperature range of 1000–1200 °C. Whereas Cr, Al, Fe and Mg remain in solid phase at higher temperatures (> 1200 °C). Simulation of pressurised gasification conditions shows that higher pressures increase the temperature at which solid-to-gaseous phase transformations takes place. - Highlights: • Disposal of plants removed from metal contaminated land raises environmental concerns • Plant samples collected from a contaminated site are shown to contain heavy metals. • Gasification is suitable for plant disposal and its emission is modelled by MTDATA. • As, Cd, Zn and Pb are found in gaseous emissions at a low process temperature. • High pressure gasification can reduce heavy metal elements in process emission.

Effect of moisture on the accuracy of coke-ash determination by X-ray backscattering

International Nuclear Information System (INIS)

Pandey, H.D.; Prasad, M.S.

1984-01-01

Effect of moisture on the rapid non-destructive estimation of ash content in coal specimens using the X-ray backscattering technique has been studied extensively by various workers. In the present work, an attempt has been made to estimate its influence when the technique is extended to coke-ash determinations. From the study of the variation of backscattered intensity with change in the moisture content of a coke specimen, it is observed that the ash content varies significantly at moisture levels higher than 5%. The variation, however, remains within allowable limits if the moisture level is kept below 5%. This observation is confirmed by the actual measurement of ash percentages in thirteen coke specimens containing three different states of moisture levels viz. (i) in the dry state, (ii) with 5% moisture and (iii) with 10% moisture. (author)

Calcinating petroleum coke in a furnace with a rotating hearth

Energy Technology Data Exchange (ETDEWEB)

Akhmetov, M M; Ezhov, B M; Galeeva, Z G; Goriunov, V S; Karpinskaia, N N; Zaitseva, S A

1980-01-01

A scheme is described for an industrial device with a bottom furnace for calcinating coke from slow coking. The consumption and operational indicators of the process during the calcination of standard and needle cokes are given, together with data on the quality of dry and calcinated cokes under different conditions. The basic drawbacks in the operation of the device are described, and measures are proposed for increasing its operational effectiveness.

Fissure formation in coke. 1: The mechanism of fissuring

Energy Technology Data Exchange (ETDEWEB)

D.R. Jenkins; M.R. Mahoney; J.C. Keating [CSIRO Mathematical and Information Sciences, North Ryde, NSW (Australia)

2010-07-15

Pilot scale coke oven experiments, in which carbonisation has been arrested after 2 and 4 h, have been used to identify key aspects of the initial formation and propagation of fissuring in coke. The experiments show that the primary fissure network is formed within the first few hours of coking and the fissures propagate towards the centre of the oven as coking progresses. They also show that some of the initially formed fissures stop propagating, thus increasing the effective fissure spacing as coking continues. A model for the propagation of regular crack arrays has been used to identify the cause of the initial formation of the fissure network, evaluate the fissure spacing and explain the fissure coarsening effect. The coarsening is shown to be due to an instability, in the form of every second fissure stopping. The formation of lateral fissures is shown to be due to tensile stress formation near the tips of stopped fissures and also to increased shrinkage due to a maximum in the coke contraction coefficient at around 700{sup o}C. 45 refs., 11 figs., 1 tab.

Coke degradation by surface breakage in a modified tumble drum

Energy Technology Data Exchange (ETDEWEB)

Litster, J D

1987-01-01

The surface breakage rate constant for three Australian battery cokes was measured in a specially modified tumble drum using a previously developed technique. The effect of experimental test parameters - coke size, sample mass, drum speed, lifter height and lifter number - on the surface breakage rate constant was examined. The motion of coke particles within a tumble drum was filmed in a simulation experiment with a 0.31 m diameter drum. Particles were raised on the lifters, fell and collided with the bottom of the drum. These collisions were the main source of fines (minus 1 mm) production rather than true abrasion as depicted by a rubbing, rolling action. Hence the term 'surface breakage' is more appropriate than 'abrasion' to describe the breakage process. By measuring the volume of coke carried by each lifter and the height of fall of the coke, the effect of drum speed, sample mass, lifter height and number on the rate of surface breakage was successfully explained. The surface breakage rate constant was found to be proportional to particle size to the power 0.33 for the three cokes studied. A normalized surface breakage rate constant was derived which allowed comparison of cokes with different size distributions. This parameter characterises the coke surface breakage resistance.

GASIFICATION FOR DISTRIBUTED GENERATION

Energy Technology Data Exchange (ETDEWEB)

Ronald C. Timpe; Michael D. Mann; Darren D. Schmidt

2000-05-01

A recent emphasis in gasification technology development has been directed toward reduced-scale gasifier systems for distributed generation at remote sites. The domestic distributed power generation market over the next decade is expected to be 5-6 gigawatts per year. The global increase is expected at 20 gigawatts over the next decade. The economics of gasification for distributed power generation are significantly improved when fuel transport is minimized. Until recently, gasification technology has been synonymous with coal conversion. Presently, however, interest centers on providing clean-burning fuel to remote sites that are not necessarily near coal supplies but have sufficient alternative carbonaceous material to feed a small gasifier. Gasifiers up to 50 MW are of current interest, with emphasis on those of 5-MW generating capacity. Internal combustion engines offer a more robust system for utilizing the fuel gas, while fuel cells and microturbines offer higher electric conversion efficiencies. The initial focus of this multiyear effort was on internal combustion engines and microturbines as more realistic near-term options for distributed generation. In this project, we studied emerging gasification technologies that can provide gas from regionally available feedstock as fuel to power generators under 30 MW in a distributed generation setting. Larger-scale gasification, primarily coal-fed, has been used commercially for more than 50 years to produce clean synthesis gas for the refining, chemical, and power industries. Commercial-scale gasification activities are under way at 113 sites in 22 countries in North and South America, Europe, Asia, Africa, and Australia, according to the Gasification Technologies Council. Gasification studies were carried out on alfalfa, black liquor (a high-sodium waste from the pulp industry), cow manure, and willow on the laboratory scale and on alfalfa, black liquor, and willow on the bench scale. Initial parametric tests

Quantification of mineral matter in commercial cokes and their parent coals

Energy Technology Data Exchange (ETDEWEB)

Sakurovs, Richard; French, David; Grigore, Mihaela [CRC for Coal in Sustainable Development, CSIRO Energy Technology, PO Box 330 Newcastle 2300 (Australia)

2007-10-01

The nature of mineral matter in coke is an important factor in determining the behaviour of coke in the blast furnace. However, there have been few quantitative determinations of the types of mineral matter in coke and the feed coal. Here we use a technique of quantitative X-ray diffraction - SIROQUANT trademark - to determine the nature and quantity of mineral matter in eleven cokes and their parent materials, using samples of coals and their cokes utilised commercially in blast furnaces around the world. In some of these coals a considerable proportion of the phosphorus was present as goyazite, an aluminium phosphate. In the cokes, most of the iron was incorporated into amorphous aluminosilicate material; metallic iron accounted for about 15% of the iron present, and a similar amount was present as sulfides. Potassium and sodium were largely present as amorphous aluminosilicate material. Most of the quartz in the coal was unaffected by the coking, but a small fraction was transformed into other minerals. Quartz is not completely inert during coking. The amount of the catalytic forms of iron in the coke - iron, iron oxides and iron sulfides - was not related to the amount of pyrite and siderite in the starting coal, indicating that estimation of catalytic iron requires investigation of the mineral matter in coke directly and cannot be estimated from the minerals in the coal. (author)

Mean-term forecast of coke production in the world

International Nuclear Information System (INIS)

Ukhmylova, G.S.

1996-01-01

The causes of decrease in consumption of metallurgical coke in the world in the ninetieth and at the present time are analyzed. Reduction of reliable coke supply sources to the world market is noted. The data on the coke import and export in the world in 1990-1994 are presented and corresponding forecasts for 2000 and 2005 are given

Materials for making coke

Energy Technology Data Exchange (ETDEWEB)

Kern, L

1936-08-19

In the preparation of carbonized fuel briquettes, material such as bituminous, lignitic, or anthracitic coal, slack, waste or shale is treated with an electropositive solution such as hydrochloric acid or an acidic chloride to bring ash-forming constituents into colloidal form. The mixture is pressed with a colloid precipitating electro-negative solution such as sodium hydroxide, and moulded, the product being heated in the absence of air and coked. In an example bituminous coal is ground and then masticated with dilute hydrochloric acid. Some dilute manganese chloride is added followed by a solution of sodium hydroxide which precipitates the metals and silica as colloidal gels while the mixture is thoroughly agitated. The plastic mass is briquetted and dried at about 125/sup 0/C and then coked in vertical ovens at 700/sup 0/C. Chlorides recovered with the distillate gases may be utilized as solvent instead of hydrochloric acid. If the coal contains a large amount of sulfur acidified manganese chloride including a large proportion of iron is used as colloid forming material, the oxides of manganese and iron subsequently precipitated forming stable compounds with the non-volatile sulfur on coking or combustion.

Using helical compressors for coke gas condensation

Energy Technology Data Exchange (ETDEWEB)

Privalov, V E; Rezunenko, Yu I; Lelyanov, N V; Zarnitzkii, G Eh; Gordienko, A A; Derebenko, I F; Venzhega, A G; Leonov, N P; Gorokhov, N N

1982-08-01

Coke oven gas compression is discussed. Presently used multilevel piston compressors are criticized. The paper recommends using helical machines which combine advantages of using volume condensing compressors and compact high-efficiency centrifugal machines. Two kinds of helical compressors are evaluated: dry and oil-filled; their productivities and coke oven gas chemical composition are analyzed. Experiments using helical compressors were undertaken at the Yasinovskii plant. Flowsheet of the installation is shown. Performance results are given in a table. For all operating conditions content of insolubles in oil compounds is found to be lower than the acceptable value (0.08%). Compressor productivity measurements with variable manifold pressure are evaluated. Figures obtained show that efficient condensation of raw coke oven gas is possible. Increasing oil-filled compressor productivity is recommended by decreasing amount of oil injected and simultaneously increasing rotation speed. The dry helical compressor with water seal is found to be most promising for raw coke oven gas condensation. (10 refs.)

Study of variation grain size in desulfurization process of calcined petroleum coke

Science.gov (United States)

Pintowantoro, Sungging; Setiawan, Muhammad Arif; Abdul, Fakhreza

2018-04-01

Indonesia is a country with abundant natural resources, such as mineral mining and petroleum. In petroleum processing, crude oil can be processed into a source of fuel energy such as gasoline, diesel, oil, petroleum coke, and others. One of crude oil potentials in Indonesia is petroleum coke. Petroleum coke is a product from oil refining process. Sulfur reducing process in calcined petroleum cokes can be done by desulfurization process. The industries which have potential to become petroleum coke processing consumers are industries of aluminum smelting (anode, graphite block, carbon mortar), iron riser, calcined coke, foundry coke, etc. Sulfur reducing process in calcined petroleum coke can be done by thermal desulfurization process with alkaline substance NaOH. Desulfurization of petroleum coke process can be done in two ways, which are thermal desulfurization and hydrodesulphurization. This study aims to determine the effect of various grain size on sulfur, carbon, and chemical bond which contained by calcined petroleum coke. The raw material use calcined petroleum coke with 0.653% sulfur content. The grain size that used in this research is 50 mesh, then varied to 20 mesh and 100 mesh for each desulfurization process. Desulfurization are tested by ICP, UV-VIS, and FTIR to determine levels of sulfur, carbon, chemical bonding and sulfur dissolved water which contained in the residual washing of calcined petroleum coke. From various grain size that mentioned before, the optimal value is on 100 mesh grain size, where the sulfur content in petroleum coke is 0.24% and carbon content reaches the highest level of 97.8%. Meanwhile for grain size 100 mesh in the desulfurization process is enough to break the chemical bonds of organic sulfur in petroleum coke.

Coke formation on hydrodesulphurization catalysts. [Including effects of different promoters

Energy Technology Data Exchange (ETDEWEB)

Ternan, M.; Furimsky, E.; Parsons, B.I.

1979-02-01

The extent of coke formation was measured on a number of different hydrodesulfurization catalysts, primarily as a function of the catalyst chemical composition. Variations in the concentration of MoO/sub 3/ on the alumina, the type of catalyst promoter, the promoter/MoO/sub 3/ ratio, the presulfiding material and the reaction temperature were made. Increases in the reaction rate caused by either changes in the catalyst composition or by moderate changes in the reaction temperature were compared to the catalyst coke content. It was suggested that two types of coke were present on the catalyst, a reactive coke which is subsequently converted to reaction products and an unreactive coke which blocks catalytic sites.

Granulation of coke breeze fine for using in the sintering process

Directory of Open Access Journals (Sweden)

Mohamed F.M.

2010-01-01

Full Text Available Coke breeze is the main fuel used in the sintering process. The value of -3+1 mm. represents the most favorable particle size for coke breeze in the sintering process. About 20% of total coke fines (-0.5 mm are produced during different steps of preparation. Introducing these fines during the sintering process proves to be very harmful for different operating parameters. Thus ,this study aims at investigating the production of granules resulting from these fines using molasses as organic binder and its application in sintering of an iron ore. The results showed that the granules having the highest mechanical properties were obtained with 14.5 wt % molasses addition. The sintering experiments were performed by using coke breeze in different shapes (-3+1 mm in size, coke breeze without sieving and coke breeze granules -3+1 mm. The reduction experiments, microscopic structure and X-ray analysis for the produced sinter were carried out. The results revealed that, all sinter properties (such as shatter test, productivity of sinter machine and blast furnace, reduction time and chemical composition for produced sinter by using coke breeze with size -3+1 mm and coke breeze granules were almost the same. The iron ore sinter which was produced by using coke breeze without sieving yielded low productivity for both sinter machine and blast furnace. Furthermore, using coke breeze without sieving in sintering of an iron ore decreases the vertical velocity of sinter machine and increases the reduction time.

40 CFR 63.303 - Standards for nonrecovery coke oven batteries.

Science.gov (United States)

2010-07-01

... batteries. 63.303 Section 63.303 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.303 Standards for nonrecovery coke oven batteries... existing nonrecovery coke oven battery that exceed any of the following emission limitations or...

Effects of Coke Calcination Level on Pore Structure in Carbon Anodes

Science.gov (United States)

Fang, Ning; Xue, Jilai; Lang, Guanghui; Bao, Chongai; Gao, Shoulei

2016-02-01

Effects of coke calcination levels on pore structure of carbon anodes have been investigated. Bench anodes were prepared by 3 types of cokes with 4 calcination temperatures (800°C, 900°C, 1000°C and 1100°C). The cokes and anodes were characterized using hydrostatic method, air permeability determination, mercury porosimetry, image analysis and confocal microscopy (CSLM). The cokes with different calcination levels are almost the same in LC values (19-20 Å) and real density (1.967-1.985 g/cm3), while the anode containing coke calcined at 900°C has the lowest open porosity and air permeability. Pore size distribution (represented by Anode H sample) can be roughly divided into two ranges: small and medium pores in diameter of 10-400 μm and large pores of 400-580 μm. For the anode containing coke calcined at 800°C, a number of long, narrow pores in the pore size range of 400-580 μm are presented among cokes particles. Formation of these elongated pores may be attributed to coke shrinkages during the anode baking process, which may develop cracking in the anode under cell operations. More small or medium rounded pores with pore size range of 10-400 μm emerge in the anodes with coke calcination temperatures of 900°C, 1000°C and 1100°C, which may be generated due to release of volatiles from the carbon anode during baking. For the anode containing coke calcined at 1100°C, it is found that many rounded pores often closely surround large coke particles, which have potential to form elongated, narrow pores.

Assessment of thermal efficiency of heat recovery coke making

Science.gov (United States)

Tiwari, H. P.; Saxena, V. K.; Haldar, S. K.; Sriramoju, S. K.

2017-08-01

The heat recovery stamp charge coke making process is quite complicated due to the evolved volatile matter during coking, is partially combusted in oven crown and sole flue in a controlled manner to provide heat for producing metallurgical coke. Therefore, the control and efficient utilization of heat in the oven crown, and sole flue is difficult, which directly affects the operational efficiency. Considering the complexity and importance of thermal efficiency, evolution of different gases, combustion of gasses in oven crown and sole flue, and heating process of coke oven has been studied. A nonlinear regression methodology was used to predict temperature profile of different depth of coal cake during the coking. It was observed that the predicted temperature profile is in good agreement with the actual temperature profile (R2 = 0.98) and is validated with the actual temperature profile of other ovens. A complete study is being done to calculate the material balance, heat balance, and heat losses. This gives an overall understanding of heat flow which affects the heat penetration into the coal cake. The study confirms that 60% heat was utilized during coking.

Texaco gasification power systems for clean energy

International Nuclear Information System (INIS)

Quintana, M.E.; Thone, P.W.

1991-01-01

The Texaco Gasification Power Systems integrate Texaco's proprietary gasification technology with proven power generation and energy recovery schemes for efficient and environmentally superior fuel utilization. Texaco's commercial experience on gasification spans a period of over 40 years. During this time, the Texaco Gasification Process has been used primarily to manufacture synthesis gas for chemical applications in one hundred commercial installations worldwide. Power generation using the Texaco Gasification Power Systems (TGPS) concept has been successfully demonstrated at the Texaco-sponsored Cool Water Coal Gasification Program in California. The environmental superiority of this technology was demonstrated by the consistent performance of Cool Water in exceeding the strict emission standards of the state of California. Currently, several TGPS projects are under evaluation worldwide for power generation in the range of 90MW to 1300MW

Impact on surface water quality due to coke oven effluents

International Nuclear Information System (INIS)

Ghose, M.K.; Roy, S.

1994-01-01

Large quantities of water are used for the quenching of hot coke and also for washing the gas produced from the coke ovens. Liquid effluents thus generated are highly polluted and are being discharged into the river Damodar without proper treatment. Four coke plants of Bharat Coking Coal Ltd.(BCCL) have been surveyed for characterization and to assess the impact on surface water quality. About 175-200 kilolitres of waste water is being generated per day by each of the coke plants. The concentration of CO, BOD, COD, TSS, phenol and cyanide in each of the coke plants were found to exceed the limits specified by pollution control board. Ammonia, oil and grease and TDS were found to be 19.33 mg/l, 7.81 mg/l, 1027.75 mg/l respectively. Types of samples collected, sampling frequencies, sample preservation and the results obtained have been discussed. (author). 6 refs., 1 tab., 1 fig

Polish scenery of coking industry activity

International Nuclear Information System (INIS)

Zielinski, H.

1994-01-01

The cooking industry in Poland and the world depends on conditions of iron and steel industry. Nowadays it is observed depression of this industry. On the other hand it is occurred a strong public pressure to reduce pollution by coking works. It is known that modernizing enterprises need a great deal of funds, but they are necessary, in order to keep coking industry on market. (author). 2 tabs

Hydrothermal catalytic gasification of fermentation residues from a biogas plant

International Nuclear Information System (INIS)

Zöhrer, Hemma; Vogel, Frédéric

2013-01-01

Biogas plants, increasing in number, produce a stream of fermentation residue with high organic content, providing an energy source which is by now mostly unused. We tested this biomass as a potential feedstock for catalytic gasification in supercritical water (T ≥ 374 °C, p ≥ 22 MPa) for methane production using a batch reactor system. The coke formation tendency during the heat-up phase was evaluated as well as the cleavage of biomass-bound sulfur with respect to its removal from the process as a salt. We found that sulfur is not sufficiently released from the biomass during heating up to a temperature of 410 °C. Addition of alkali salts improved the liquefaction of fermentation residues with a low content of minerals, probably by buffering the pH. We found a deactivation of the carbon-supported ruthenium catalyst at low catalyst-to-biomass loadings, which we attribute to sulfur poisoning and fouling in accordance with the composition of the fermentation residue. A temperature of 400 °C was found to maximize the methane yield. A residence time dependent biomass to catalyst ratio of 0.45 g g −1 h −1 was found to result in nearly full conversion with the Ru/C catalyst. A Ru/ZrO 2 catalyst, tested under similar conditions, was less active. -- Highlights: ► Fermentation residue of a biogas plant could be successfully liquefied with a low rate of coke formation. ► Liquefaction resulted in an incomplete removal of biomass-bound sulfur. ► Low catalyst loadings result in incomplete conversion, implicating catalyst deactivation. ► At 400 °C the observed conversion to methane was highest. ► A residence time dependent biomass to catalyst ratio of 0.45 g g −1 h −1 was determined to yield nearly complete conversion

Production of conductive coke for cathodic protection

Energy Technology Data Exchange (ETDEWEB)

Mogollon, E.G.; Henao, L.E.; Pacheco, L.A.; Ortiz, J.L.; Diaz, J.J. [Universidad Nacional de Colombia, Bogota (Colombia). Departamento de Quimica

1999-07-01

The reduction of resistivity of coke by means of the cocarbonization of mixtures of coking coals was studied using coal tar as an additive. Optimum temperature and blending conditions for decreased resistivity were investigated. The effect of particle size on the dependency of coal rank was investigated. 2 refs., 4 figs., 2 tabs.

Non-slag co-gasification of biomass and coal in entrained-bed furnace

Science.gov (United States)

Itaya, Yoshinori; Suami, Akira; Kobayashi, Nobusuke

2018-02-01

thermogravimetric analysis. It was revealed that co-gasification rate of sludge and coal chars was influenced negatively due to high ash content in sludge.

Entrained Flow Gasification of Biomass

DEFF Research Database (Denmark)

Qin, Ke

The present Ph. D. thesis describes experimental and modeling investigations on entrained flow gasification of biomass and an experimental investigation on entrained flow cogasification of biomass and coal. A review of the current knowledge of biomass entrained flow gasification is presented....... Biomass gasification experiments were performed in a laboratory-scale atmospheric pressure entrained flow reactor with the aim to investigate the effects of operating parameters and biomass types on syngas products. A wide range of operating parameters was involved: reactor temperature, steam/carbon ratio......, excess air ratio, oxygen concentration, feeder gas flow, and residence time. Wood, straw, and lignin were used as biomass fuels. In general, the carbon conversion was higher than 90 % in the biomass gasification experiments conducted at high temperatures (> 1200 °C). The biomass carbon...

Low temperature circulating fluidized bed gasification and co-gasification of municipal sewage sludge

DEFF Research Database (Denmark)

Thomsen, Tobias Pape; Hauggaard-Nielsen, Henrik; Gøbel, Benny

2017-01-01

to the mono-sludge ashes, thereby showing the best fertilizer qualities among all assessed materials. It was also found that bottom ashes from the char reactor contained even less heavy metals than cyclone ashes. It is concluded that LT-CFB gasification and co-gasification is a highly effective way to purify...

The combustion characteristics of refuse derived fuels using coke/waste tire

Energy Technology Data Exchange (ETDEWEB)

Park, M.H. [Dep. of Mechanical Eng., Samcheok Nat' l Univ., Samcheok (Korea); Shin, D.Y. [Research Center for Advanced Mineral Aggregate Composite Products, Kangwon Nat' l Univ., Chuncheon (Korea)

2005-07-01

Today every nation faces serious problems of energy supply. Reasonable technologies to make use of coal (including coke) can not only help the mining-related economy which is showing a downward trend but also may fit in with the governmental energy policy. In this research, we aim to supply heating systems in factories, homes, and farms with a substitute fuel by developing coke/waste tire compound fuel with high efficiency for rational use of energy and for recycling of industrial products. A coke/waste boiler was used for this experiment, and different kinds of fuel were experimented including coke, waste tire, coke/waste A and coke/waste B. Four kinds of exhaust gas were also sampled by a gas analyzer, including CO, CO{sub 2}, NO and NO{sub 2} at different temperatures. (orig.)

Co-gasification of coal and biomass: Synergy, characterization and reactivity of the residual char.

Science.gov (United States)

Hu, Junhao; Shao, Jingai; Yang, Haiping; Lin, Guiying; Chen, Yingquan; Wang, Xianhua; Zhang, Wennan; Chen, Hanping

2017-11-01

The synergy effect between coal and biomass in their co-gasification was studied in a vertical fixed bed reactor, and the physic-chemical structural characteristics and gasification reactivity of the residual char obtained from co-gasification were also investigated. The results shows that, conversion of the residual char and tar into gas is enhanced due to the synergy effect between coal and biomass. The physical structure of residual char shows more pore on coal char when more biomass is added in the co-gasification. The migration of inorganic elements between coal and biomass was found, the formation and competitive role of K 2 SiO 3 , KAlSiO 4 , and Ca 3 Al 2 (SiO 4 ) 3 is a mechanism behind the synergy. The graphization degree is enhanced but size of graphite crystallite in the residual char decreases with biomass blending ratio increasing. TGA results strongly suggest the big difference in the reactivity of chars derived from coal and biomass in spite of influence from co-gasification. Copyright © 2017 Elsevier Ltd. All rights reserved.

The new coke oven battery heating control system at Rautaruukki Steel

Energy Technology Data Exchange (ETDEWEB)

Palmu, P.; Swanljung, J. [Rautaruukki Steel, Raahe (Finland)

1998-07-01

The heating control system of the coke oven batteries has been developed strongly during the existence of the coke oven plant. The first step of the heating control was a statistical model which had a good monitoring system. This was enough in those days due to bigger problems elsewhere. The second generation heating control system is designed for irregular coke oven battery operation. Coke production in Rautaruukki Steel is based on one coke-oven plant consisting of two batteries and a by-product plant. The whole coke production is cooled by three dry quenching units. The first coke-oven battery was taken into operation in October 1987 and the second in November 1992. Originally the plant was mainly designed and equipped by Ukrainian Giprokoks except Finnish CDQ-boilers, German ammonia recovery process and electric and automation designed by Rautaruukki. Before building of the second coke oven battery, there was a huge amount of development and modification work to do, to ensure the proper function of the coke production. For example all electronic and hydraulic systems of the Russian supplier were replaced by systems designed by Rautaruukki's own personnel. When the coke production capacity was doubled, the only design by Gibrokoks related to the battery and one additional dry quenching chamber. The expansion project itself was managed and executed by Rautaruukki. The expansion project consisted of: the second battery, third CDQ-unit, Desulphurization and Benzol plants for the by-product plant and upgrading of automation system. Battery and CDQ chamber refractory materials were Russian origin and all other main equipment were purchased by Rautaruukki from western and domestic manufacturers based on the operation difficulties and experience of coke oven battery No. 1. These modification practices made a good basis for later development in the field of coke oven battery automation. The hierarchy of the coke oven battery automation at Rautaruukki Steel consist

Effect of oxygen potential on sulphur dioxide activation of oil sands fluid coke and characteristics of activated coke in mercury adsorption

International Nuclear Information System (INIS)

Morris, E.A.; Jia, C.Q.; Tong, S.

2007-01-01

A sulphur-impregnated activated carbon (SIAC) technology was modified for use in copper smelters in order to mitigate mercury and sulphur dioxide (SO 2 ) emissions. Elemental sulphur was captured as a co-product. The study examined the feasibility of reducing levels of SO 2 using fluid coke in the copper smelter flue. SIAC properties were optimized in order to capture vapour phase mercury. Raw fluid coke samples were used to measure SO 2 flow rates. Gas composition was varied to mimic concentrations found during normal operation of copper converters. Gas chromatography was used to analyze reactions products and to prove the hypothesis that mercury capacity is influenced by the oxygen potential of the activation gas due to changes in surface sulphur types developed from reduced sulphur species. Results of the study showed that oxygen levels at 5 per cent did not play a significant role in pore development. It was concluded that increased residence times contributed to reductions in SO 2 and elemental S yields. 13 refs., 1 tab., 7 figs

EPA Administrative Order on Consent (AOC) with ERP Compliant Coke, LLC

Science.gov (United States)

This Administrative Order on Consent with ERP Compliant Coke was effective August 2016. The Walter Coke facility located in North Birmingham was purchased by ERP Compliant Coke, LLC in February 2016 out of bankruptcy proceedings.

Alternative method for assessing coking coal plasticity

Energy Technology Data Exchange (ETDEWEB)

Dzuy Nguyen; Susan Woodhouse; Merrick Mahoney [University of Adelaide (Australia). BHP Billiton Newcastle Technology Centre

2008-07-15

Traditional plasticity measurements for coal have a number of limitations associated with the reproducibility of the tests and their use in predicting coking behaviour. This report reviews alternative rheological methods for characterising the plastic behaviour of coking coals. It reviews the application of more fundamental rheological measurements to the coal system as well as reviewing applications of rheology to other physical systems. These systems may act as potential models for the application of fundamental rheological measurements to cokemaking. The systems considered were polymer melts, coal ash melts, lava, bread making and ice cream. These systems were chosen because they exhibit some physically equivalent processes to the processes occurring during cokemaking, eg, the generation of bubbles within a softened system that then resolidifies. A number of recommendations were made; the steady and oscillatory shear squeeze flow techniques be further investigated to determine if the measured rheology characteristics are related to transformations within the coke oven and the characteristics of resultant coke; modification of Gieseler plastometers for more fundamental rheology measurements not be attempted.

Coke oven gas to methanol process integrated with CO_2 recycle for high energy efficiency, economic benefits and low emissions

International Nuclear Information System (INIS)

Gong, Min-hui; Yi, Qun; Huang, Yi; Wu, Guo-sheng; Hao, Yan-hong; Feng, Jie; Li, Wen-ying

2017-01-01

Highlights: • CO_2 recycle assistance with COG to CH_3OH with dry reforming is proposed. • New process with dry reforming improves H_2 utilization and energy saving. • Process with H_2 separation (CWHS) is more preferable to CH_3OH output. • CWHS shows an excellent performance in energy, economy and CO_2 emission reduction. - Abstract: A process of CO_2 recycle to supply carbon for assisting with coke oven gas to methanol process is proposed to realize clean and efficient coke oven gas utilization. Two CO_2 recycle schemes with respect to coke oven gas, namely with and without H_2 separation before reforming, are developed. It is revealed that the process with H_2 separation is more beneficial to element and energy efficiency improvement, and it also presents a better techno-economic performance in comparison with the conventional coke oven gas to methanol process. The exergy efficiency, direct CO_2 emission, and internal rate of return of the process with H_2 separation are 73.9%, 0.69 t/t-methanol, and 35.1%, respectively. This excellent performance implies that reforming technology selection, H_2 utilization efficiency, and CO_2 recycle ways have important influences on the performance of the coke oven gas to methanol process. The findings of this study represent significant progress for future improvements of the coke oven gas to methanol process, especially CO_2 conversion integrated with coke oven gas utilization in the coking industry.

Contribution to the study of the reactivity of pre-graphitic carbons

International Nuclear Information System (INIS)

Barrillon, Eric

1963-01-01

This research thesis relates to studies of the gasification of solid fuels. After having reported the study of raw materials used for the production of graphite, the author reports the study of a mixing of petroleum coke and coal tar pitch. The author focuses of the intermediary stage of graphite elaboration which is used as an anode in the production of aluminium by electrolytic process. Pitch cokes and petroleum cokes are used as raw materials to study the order of reaction of carbon with carbon dioxide. After having shown that the shape of curves giving the gasification rate related to carbon anhydride with respect to wear was a characteristic of a given type of coke, the author reports some measurements of oxi-reactivity in order to check whether the shape of these curves remains the same when changing the reaction gas

Application of a mechanism-based rate equation to black liquor gasification rate data

Energy Technology Data Exchange (ETDEWEB)

Overacker, N.L.; Waag, K.J.; Frederick, W.J. [Oregon State University, OR (United States). Dept. of Chemical Engineering; Whitty, K.J.

1995-09-01

There is growing interest worldwide to develop alternate chemical recovery processes for paper mills which are cheaper, safer, more efficient and more environmentally sound than traditional technology. Pressurized gasification of black liquor is the basis for many proposed schemes and offers the possibility to double the amount of electricity generated per unit of dry black liquor solids. Such technology also has capital, safety and environmental advantages. One of the most important considerations regarding this emerging technology is the kinetics of the gasification reaction. This has been studied empirically at Aabo Akademi University for the pressurized gasification with carbon dioxide and steam. For the purposes of reactor modeling and scale-up, however, a thorough understanding of the mechanism behind the reaction is desirable. This report discusses the applicability of a mechanism-based rate equation to gasification of black liquor. The mechanism considered was developed for alkali-catalyzed gasification of carbon and is tested using black liquor gasification data obtained during simultaneous reaction with H{sub 2}O and CO. Equilibrium considerations and the influence of the water-gas shift reaction are also discussed. The work presented here is a cooperative effort between Aabo Akademi University and Oregon State University. The experimental work and some of the data analysis was performed at Aabo Akademi University. Development of the models and consideration of their applicability was performed primarily at Oregon State University

New process of co-coking of waste plastics and blend coal

Energy Technology Data Exchange (ETDEWEB)

Liao, H.; Yu, G.; Zhao, P. (and others) [Shougang Technical Research Institute, Beijing (China)

2006-07-01

To recycle and reuse waste plastics, as well as to get a new resource of coking, co-coking process of waste plastics and blend coal has been developed by Nippon Steel. However, the ratio of waste plastics in blend coal should be limited in the range of 1% to maintain the coke strength. This paper suggested a new process of co-coking of waste plastics and blend coal. The new process can add the waste plastics ratio up to 2-4%; when the waste plastics ratio is 2%, the coke strength after reaction with CO{sub 2} (CSR) increased 8%. 8 refs., 2 figs., 3 tabs.

Commercialization Development of Crop Straw Gasification Technologies in China

Directory of Open Access Journals (Sweden)

Zhengfeng Zhang

2014-12-01

Full Text Available Crop straw gasification technologies are the most promising biomass gasification technologies and have great potential to be further developed in China. However, the commercialization development of gasification technology in China is slow. In this paper, the technical reliability and practicability of crop straw gasification technologies, the economic feasibility of gas supply stations, the economic feasibility of crop straw gasification equipment manufacture enterprises and the social acceptability of crop straw gasification technologies are analyzed. The results show that presently both the atmospheric oxidation gasification technology and the carbonization pyrolysis gasification technology in China are mature and practical, and can provide fuel gas for households. However, there are still a series of problems associated with these technologies that need to be solved for the commercialization development, such as the high tar and CO content of the fuel gas. The economic feasibility of the gas supply stations is different in China. Parts of gas supply stations are unprofitable due to high initial investment, the low fuel gas price and the small numbers of consumers. In addition, the commercialization development of crop straw gasification equipment manufacture enterprises is hindered for the low market demand for gasification equipment which is related to the fund support from the government. The acceptance of the crop straw gasification technologies from both the government and the farmers in China may be a driving force of further commercialization development of the gasification technologies. Then, the crop straw gasification technologies in China have reached at the stage of pre-commercialization. At this stage, the gasification technologies are basically mature and have met many requirements of commercialization, however, some incentives are needed to encourage their further development.

Intrinsic char reactivity of plastic waste (PET) during CO2 gasification

International Nuclear Information System (INIS)

Gil, M.V.; Fermoso, J.; Pevida, C.; Pis, J.J.; Rubiera, F.

2010-01-01

Char reactivity has a strong influence on the gasification process, since char gasification is the slowest step in the process. A sample of waste PET was devolatilised in a vertical quartz reactor and the resulting char was partially gasified under a CO 2 atmosphere at 925 C in order to obtain samples with different degrees of conversion. The reactivity of the char in CO 2 was determined by isothermal thermogravimetric analysis at different temperatures in a kinetically controlled regime and its reactive behaviour was evaluated by means of the random pore model (RPM). The texture of the char was characterised by means of N 2 and CO 2 adsorption isotherms. The results did not reveal any variation in char reactivity during conversion, whereas the micropore surface area was affected during the gasification process. It was found that the intrinsic reaction rate of the char can be satisfactorily calculated by normalizing the reaction rate by the narrow micropore surface area calculated from the CO 2 adsorption isotherms. It can be concluded therefore that the surface area available for the gasification process is the area corresponding to the narrow microporosity. (author)

CFD simulations of influence of steam in gasification agent on parameters of UCG process

Directory of Open Access Journals (Sweden)

Alina Żogała

2015-01-01

Full Text Available Underground coal gasification (UCG is considered to be a perspective and constantly developing technology. Nevertheless it is a very complex and technically difficult process, which results depend on many variables. Mathematical models enable detailed analysis of UCG process – for example – give possibility of prediction of syngas composition depending on applied gasification medium. In practice, mixtures of oxygen, air and steam are the most frequently used as converting agents. Steam is injected to the reactor in order to obtain combustible components. Nevertheless higher concentrations of steam create a problem of reduction of temperature in reactor. This issue of amount of steam in reacting system was analyzed in given paper. Computer simulations were used as test method applied in presented work. Calculations were carried by using Computational Fluid Dynamics (CDF method and Ansys Fluent software. Changes in outlet concentrations of syngas components (CO, CO2, CH4, H2O, H2, in relation with time of process, were presented. Composition of product gas, its heating value and temperature of process were also examined (on outlet of rector in function of content of steam in gasification agent (which was mixture of O2 and H2O. Obtained results indicated a possibility of conduct of stable gasification process (with predictable characteristic of gas. The simulation also demonstrated a possibility of deterioration of conditions in real reactors as a results of applying of too high amounts of steam.

Carbon conversion predictor for fluidized bed gasification of biomass fuels - from TGA measurements to char gasification particle model

Energy Technology Data Exchange (ETDEWEB)

Konttinen, J.T. [University of Jyvaeskylae, Department of Chemistry, Renewable Energy Programme, POB 35, Jyvaeskylae (Finland); Moilanen, A. [VTT Technical Research Centre of Finland, POB 1000, Espoo (Finland); Martini, N. de; Hupa, M. [Abo Akademi University, Process Chemistry Centre, Combustion and Materials Chemistry, Turku (Finland)

2012-09-15

When a solid fuel particle is injected into a hot fluidized bed, the reactivity of fuel char in gasification reactions (between char carbon and steam and CO{sub 2}) plays a significant role for reaching a good carbon conversion. In this paper, the gasification reactivity data of some solid waste recovered fuels (SRF) obtained from thermogravimetric analysis (TGA) experiments is presented. Gas mixtures (H{sub 2}O, H{sub 2}, CO{sub 2}, CO), were used in the experiments to find the inhibitive effects of CO and H{sub 2}. Average char gasification reactivity values are determined from the TGA results. Kinetic parameters for char carbon gasification reactivity correlations are determined from this data. The Uniform Conversion model is used to account for the change of gasification reaction rate as function of carbon conversion. Some discrepancies, due to complicated ash-carbon interactions, are subjects of further research. In the carbon conversion predictor, laboratory measured reactivity numbers are converted into carbon conversion numbers in a real-scale fluidized bed gasifier. The predictor is a relatively simple and transparent tool for the comparison of the gasification reactivity of different fuels in fluidized bed gasification. The residence times for solid fuels in fluidized bed gasifiers are simulated. Simulations against some pilot-scale results show reasonable agreement. (orig.)

China's coke industry: Recent policies, technology shift, and implication for energy and the environment

International Nuclear Information System (INIS)

Huo, Hong; Lei, Yu; Zhang, Qiang; Zhao, Lijian; He, Kebin

2012-01-01

China is the largest coke producer in the world, accounting for over 60% of the world coke production, which makes the coke industry in China a significant coal consumer and air pollutant emitter. Recently, China has taken a series of measures to improve energy efficiency and reduce emissions from the coke industry, including eliminating old and low energy-efficiency coking technologies, promoting advanced technologies, and strengthening energy and environmental requirements on coking processes. As a consequence, China's coke industry is experiencing an unprecedented technology shift, which was characterized by the elimination of old, inefficient, and polluting indigenous ovens and small machinery ones within 10 years. This study examines the policies and the prompt technology shift in China's coke industry, as well as the associated energy and environmental effects, and discusses the implications with respect to the development of the coke industry in China towards a more efficient and clean future. As China sets stricter requirements on energy efficiency and the ambient environment, a more significant change focusing on technologies of energy saving and emission reduction is urgently needed at present. Those mature technologies, including coke dry quenching, coke oven gas recycle, fine particle removal, etc., should be enforced in the near future. - Highlights: ► With 60% of world coke output, China's coke making has big energy/pollution issues. ► Actions were taken to improve energy and environmental performance of coke plants. ► China's coke industry is experiencing an unprecedented technology shift. ► Another shift, focusing on technologies of energy and emission saving, is needed. ► More measurement studies on coking emissions are needed given the importance.

Slag Behavior in Gasifiers. Part I: Influence of Coal Properties and Gasification Conditions

Directory of Open Access Journals (Sweden)

Ping Wang

2013-02-01

Full Text Available In the entrained-flow gasifiers used in integrated gasification combined cycle (IGCC plants, the majority of mineral matter transforms to liquid slag on the wall of the gasifier and flows out the bottom. However, a small fraction of the mineral matter is entrained (as fly ash with the raw syngas out of the gasifier to downstream processing. This molten/sticky fly ash could cause fouling of the syngas cooler. To improve gasification availability through better design and operation of the gasification process, a better understanding of slag behavior and the characteristics of the slagging process is needed. Char/ash properties, gas compositions in the gasifier, the gasifier wall structure, fluid dynamics, and plant operating conditions (mainly temperature and oxygen/carbon ratio all affect slagging behavior. Because coal has varying ash content and composition, different operating conditions are required to maintain the slag flow and limit problems downstream. In Part I, we review the main types and the operating conditions of entrained-flow gasifiers and coal properties used in IGCC plants; we identify and discuss the key coal ash properties and the operating conditions impacting slag behavior; finally, we summarize the coal quality criteria and the operating conditions in entrained-flow gasifiers. In Part II, we discuss the constitutive modeling related to the rheological studies of slag flow.

Coke briquets for metallurgy based on a thermoreactive binder

Energy Technology Data Exchange (ETDEWEB)

Tjutjunnikov, J.B.; Florinskij, V.N.; Orechov, V.N.; Nefedov, P.J.; Sasmurin, V.I.; Kirenskij, V.N. (Khar' kovskii Inzhenerno-Ehkonomicheskii Institut (USSR))

1992-02-01

Describes a process for production of briquets for metallurgy with binder and coke fines or anthracite. The suggested binder is waste phenol resin from the production of phenol (cumene method). Resin properties are given. Possible reaction mechanisms yielding solidified matter are discussed. The production process requires 10-15% binder and applies charge heating up to 200 C over 30 min. Catalytic amounts of sodium hydroxide or sulfuric acid were also employed. The production process is shown in a flowsheet. Properties of produced briquets are tabulated. The briquets were used in a 8 t/h cupola furnace and their performance was compared to that of KL-1 coke. Performance was found to be comparable; the cost of coke briquets was less than that of heating coke. 2 refs.

Comparison of phosphorus recovery from incineration and gasification sewage sludge ash

DEFF Research Database (Denmark)

Parés Viader, Raimon; Jensen, Pernille Erland; Ottosen, Lisbeth M.

Incineration of sewage sludge is a common practice in many western countries. Gasification is an attractive option because of its high energy efficiency and flexibility in the usage of the produced gas. However, they both unavoidably produce sewage sludge ash (SSA), a material which is rich...... in phosphorus (P), but that it is commonly landfilled or used in construction materials. With current uncertainty in phosphate rock (PR) supply, P recovery from SSA has become interesting. In the present work, ashes from incineration and gasification of the same sewage sludge were compared in terms of P...... extractability using electrodialytic (ED) methods. The results show that comparable recovery rates of P were achieved with a single ED step for incineration SSA and a sequential combination of two ED steps for gasification SSA, which was due to a higher influence of Fe and/or Al in P solubility for the latter...

Comparison of phosphorus recovery from incineration and gasification sewage sludge ash

DEFF Research Database (Denmark)

Parés Viader, Raimon; Jensen, Pernille Erland; Ottosen, Lisbeth M.

2017-01-01

Incineration of sewage sludge is a common practice in many western countries. Gasification is an attractive option because of its high energy efficiency and flexibility in the usage of the produced gas. However, they both unavoidably produce sewage sludge ash (SSA), a material which is rich...... in phosphorus (P), but that it is commonly landfilled or used in construction materials. With current uncertainty in phosphate rock (PR) supply, P recovery from SSA has become interesting. In the present work, ashes from incineration and gasification of the same sewage sludge were compared in terms of P...... extractability using electrodialytic (ED) methods. The results show that comparable recovery rates of P were achieved with a single ED step for incineration SSA and a sequential combination of two ED steps for gasification SSA, which was due to a higher influence of Fe and/or Al in P solubility for the latter...

Effect of nut coke on the performance of the ironmaking blast furnace

NARCIS (Netherlands)

Song, Q.

2013-01-01

The blast furnace consumes a large amount of high quality metallurgy coke (size 35-80 mm) in addition to ore in the form of pellets and sinter. This coke is the coarse fraction, derived from the coke plant. The fine fraction (8 -35 mm), arise after sieving, named nut coke, can’t be directly used in

Lignite air-steam gasification in the fluidized bed of iron-containing slag catalysts

Energy Technology Data Exchange (ETDEWEB)

Kuznetsov, B.N.; Shchipko, M.L.; Golovin, Yu. [Inst. of Chemistry of Natural Organic Materials, Academgorodok, Krasnoyarsk (Russian Federation)

1995-12-01

The influence of fluidized bed of iron-containing slag particles on air-steam gasification of powdered Kansk-Achinsk lignite in entrained flow was studied in pilot installation with productivity about 60 kg per hour. Slag of Martin process and boiler slag were used as catalytic active materials until their complete mechanical attrition. Two following methods of catalytic gasification of lignite were compared: the partial gasification in stationary fluidized bed of slag particles with degree of fuel conversion 40-70% and complete gasification in circulating bed of slag particles. In the first case only the most reactive part of fuel is gasified with the simultaneously formation of porous carbon residue with good sorption ability. It was found the catalytic fluidized bed improves heat transfer from combustion to reduction zone of gas-generator and increases the rate of fuel conversion at the temperature range 900-1000{degrees}C. At these temperatures the degree of conversion is depended considerably on the duration time of fuel particles in the catalytic fluidized bed. The influence of catalytic fluidized bed height and velocity of reaction mixture on the temperature profiles in the gas-generator was studied. The optimal relationship was found between the fluidized bed height and velocity of flow which makes possible to produce the gas with higher calorific value at maximum degree of fuel conversion.

Enrichment of reactive macerals in coal: its characterization and utilization in coke making

Science.gov (United States)

Nag, Debjani; Kopparthi, P.; Dash, P. S.; Saxena, V. K.; Chandra, S.

2018-01-01

Macerals in coal are of different types: reactive and inert. These macerals are differ in their physical and chemical properties. Column flotation method has been used to separate the reactive macerals in a non-coking coal. The enriched coal is then characterized in order to understand the changes in the coking potential by different techniques. It is then used in making of metallurgical coke by proper blending with other coals. Enriched coal enhance the properties of metallurgical coke. This shows a path of utilization of non-coking coal in metallurgical coke making.

Investigation of the Anisotropic Behavior of Wood Char Particles during Gasification

DEFF Research Database (Denmark)

Henriksen, Ulrik Birk; Hindsgaul, Claus; Qvale, Einar Bjørn

2006-01-01

(R) and tangential (T) directions. Despite this, this property has normally not been included in mathematical model descriptions of gasification of thermally thick particles. The present paper describes a study of the influence of the anisotropy on the reactivity of thermally thick char particles...... of the normal to the greater surface of the slabs L, R, or T (see Figure 8). When the smaller surfaces were coated with alumina silicate, the gasification agent could only enter the interior of the slabs through the greater surfaces. Thermally thick char particles from beech and pine reacted more slowly...

Gasification of biomass and coal in a pressurised fluidised bed gasifier

Energy Technology Data Exchange (ETDEWEB)

Andries, J; Jong, W de; Hein, K R.G. [Technische Univ. Delft (Netherlands)

1998-09-01

During a 3 year (1996-1998) multinational JOULE project, partly funded by the EU, experimental and theoretical research is being done on co-gasification of biomass (pelletised straw and Miscanthus) and coal in a pressurised fluidised bed reactor. The influence of feedstock and operating conditions on gasification characteristics has been studied using a 1.5 MW{sub th} gasifier, which has been operated at a pressure of 5 bar and temperatures up to 900 C. The project and the test rig are described and results obtained in the first part of the project are presented and analysed. (orig.)

Shell coal gasification process

Energy Technology Data Exchange (ETDEWEB)

Hennekes, B. [Shell Global Solutions (US) Inc. (United States). Technology Marketing

2002-07-01

The presentation, on which 17 slides/overheads are included in the papers, explained the principles of the Shell coal gasification process and the methods incorporated for control of sulfur dioxide, nitrogen oxides, particulates and mercury. The economics of the process were discussed. The differences between gasification and burning, and the differences between the Shell process and other processes were discussed.

Utilization coke dust as fuel in the cement industry

International Nuclear Information System (INIS)

Nawaz, S.

2006-01-01

Utilization of coke dust available from coal carbonization plants, as a fuel in the cement industry has been undertaken and discussed in this research paper. The parameters studied include physical and chemical evaluation of the coke dust and its economic feasibility/ suitability as fuel for the cement plants. Detailed studies have been carried out on the above referred parameters. In addition a comparative study has been done to access its suitability in comparison to other fuels especially imported coal. It has been found that the coke dust contained about 66% fixed carbon, 29% ash, 4% volatile matter, 1% moisture and 0.48% sulphur. It gross calorific value was found to be 5292 Kcal/kg. The detailed analysis of coke dust ash was also performed to determine as to how its constituents will compare with the cement constituents. Keeping in view the experimental results/ data generated on the coke dust, it has been concluded that it can be quite a good substitute for imported coal. In doing so a substantial financial saving can be achieved which ranges 40-45%. (author)

Raising lump coke formation capacity of semicoking briquets in the Deuben briquetting plant

Energy Technology Data Exchange (ETDEWEB)

Naundorf, W.; Trommer, D.; Schroeder, H.-W.; Dressler, H.

1988-01-01

Describes brown coal briquetting and coking experiments aimed at producing high quality lumpy coke suitable for heating, metallurgy and other industrial processes. The Deuben coking and gas plant produces low temperature carbonization briquets from coal with 13.2% ash content, 54.8% volatiles, 13.5% semicoking tar with the effect that coke produced from these briquets disintegrates completely into fines (0/15 mm grain size). The study centered on effects of briquetting and coking parameters including coal grain size, coal moisture, briquetting pressure, coking temperature, heating rate and application of sulfite liquor as binder. Graphs of briquetting and coking results are provided. The Deuben coal was shown to be suitable for producing lumpy coke (11.5 to over 20 MPa compression strength) from coal under the optimum briquetting parameters of 0/1 mm grain size, 11% coal moisture, briquetting temperature of 70 to 80 C and briquetting pressure over 120 MPa. Use of a binder was found to be advantageous but not necessary. The produced coke showed favorable combustion properties. 6 refs.

Prediction of coking dynamics for wet coal charge

Directory of Open Access Journals (Sweden)

Kardaś Dariusz

2015-09-01

Full Text Available A one-dimensional transient mathematical model describing thermal and flow phenomena during coal coking in an oven chamber was studied in the paper. It also accounts for heat conduction in the ceramic oven wall when assuming a constant temperature at the heating channel side. The model was solved numerically using partly implicit methods for gas flow and heat transfer problems. The histories of temperature, gas evolution and internal pressure were presented and analysed. The theoretical predictions of temperature change in the centre plane of the coke oven were compared with industrialscale measurements. Both, the experimental data and obtained numerical results show that moisture content determines the coking process dynamics, lagging the temperature increase above the water steam evaporation temperature and in consequence the total coking time. The phenomenon of internal pressure generation in the context of overlapping effects of simultaneously occurring coal transitions - devolatilisation and coal permeability decrease under plastic stage - was also discussed.

Biofluid process: fluidised-bed gasification of biomass

Energy Technology Data Exchange (ETDEWEB)

Dittrich, A. [ATEKO a.s., Hradec Kralove (Czech Republic)

1996-12-31

Fluidised-bed gasification of biomass was developed by ATEKO by using long-term experience from coal gasification. An experimental unit was built and a number of tests, first with sawdust gasification, were carried out. A gas combustion engine combined with a power generator was installed and operated in power production. (orig.)

Biofluid process: fluidised-bed gasification of biomass

Energy Technology Data Exchange (ETDEWEB)

Dittrich, A [ATEKO a.s., Hradec Kralove (Czech Republic)

1997-12-31

Fluidised-bed gasification of biomass was developed by ATEKO by using long-term experience from coal gasification. An experimental unit was built and a number of tests, first with sawdust gasification, were carried out. A gas combustion engine combined with a power generator was installed and operated in power production. (orig.)

The Release of Trace Elements in the Process of Coal Coking

Directory of Open Access Journals (Sweden)

Jan Konieczyński

2012-01-01

Full Text Available In order to assess the penetration of individual trace elements into the air through their release in the coal coking process, it is necessary to determine the loss of these elements by comparing their contents in the charge coal and in coke obtained. The present research covered four coke oven batteries differing in age, technology, and technical equipment. By using mercury analyzer MA-2 and the method of ICP MS As, Be, Cd, Co, Hg, Mn, Ni, Se, Sr, Tl, V, and Zn were determined in samples of charge coal and yielded coke. Basing on the analyses results, the release coefficients of selected elements were determined. Their values ranged from 0.5 to 94%. High volatility of cadmium, mercury, and thallium was confirmed. The tests have shown that although the results refer to the selected case studies, it may be concluded that the air purity is affected by controlled emission occurring when coke oven batteries are fired by crude coke oven gas. Fugitive emission of the trace elements investigated, occurring due to coke oven leaks and openings, is small and, is not a real threat to the environment except mercury.

Study and modelling of deactivation by coke in catalytic reforming of hydrocarbons on Pt-Sn/Al{sub 2}O{sub 3} catalyst; La microbalance inertielle: etude et modelisation cinetique de la desactivation par le coke en reformage catalytique des hydrocarbures sur catalyseur Pt-Sn/Al{sub 2}O{sub 3}

Energy Technology Data Exchange (ETDEWEB)

Mathieu-Deghais, S.

2004-07-01

Catalytic reforming is the refining process that produces gasoline with a high octane number. During a reforming operation, undesired side reactions promote the formation of carbon deposits (coke) on the surface of the catalyst. As the reactions proceed, the coke accumulation leads to a progressive decrease of the catalyst activity and to a change in its selectivity. Getting this phenomenon under control is interesting to optimize the industrial plants. This work aims to improve the comprehension and the modeling of coke formation and its deactivating effect on reforming reactions, while working under conditions chosen within a range as close as possible to the industrial conditions of the regenerative process. The experimental study is carried out with a micro unit that is designed to observe simultaneously the coke formation and its influence on the catalyst activity. A vibrational microbalance reactor (TEOM - Tapered Element Oscillating Microbalance) is used to provide continuous monitoring of coke. On-line gas chromatography is used to observe the catalyst activity and selectivity as a function of the coke content. The coking experiments are performed on a fresh Pt-Sn/alumina catalyst, with mixtures of hydrocarbon molecules of 7 carbon atoms as hydrocarbon feeds. The coking tests permitted to highlight the operating parameters that may affect the amount of coke, and to identify the hydrocarbon molecules that behave as coke intermediate. A kinetic model for coke formation could be developed through the compilation of these results. The catalytic activity analysis permitted to point out the coke effect on both of the active phases of the catalyst, to construct a simplified reforming kinetic model that simulates the catalyst activity under the reforming conditions, and to quantify deactivation via deactivation functions. (author)

40 CFR 63.302 - Standards for by-product coke oven batteries.

Science.gov (United States)

2010-07-01

... batteries. 63.302 Section 63.302 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.302 Standards for by-product coke oven batteries... oven emissions from each affected existing by-product coke oven battery that exceed any of the...

Development of the super coke oven for productivity and environment enhancement toward the 21st century (SCOPE 21); Sekitan kodo tenkan cokes seizo gijutsu no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

Sugiyama, T [Center for Coal Utilization, Japan, Tokyo (Japan); Nakashima, Y; Nishioka, K; Otsuka, J [The Japan Iron and Steel Federation, Tokyo (Japan)

1996-09-01

Serious shortage is predicted on cokes for blast furnaces in the first half of the 21st century. In order to deal flexibly with the fluid world market in the future, it is necessary to have a technology developed, by which coals from coking coal to non-coking dust coal can be used. The Japan Iron and Steel Federation and the Center for Coal Utilization, Japan are working on research and development of a new process with enhanced environmentality and economy (SCOPE 21) as a coke manufacturing process to respond to the requirements arisen from the above situation. The process is assessed basing on basic technological seeds such as rapid coal heating and high-speed carbonization and reformation of middle to low temperature cokes. The organizations are moving forward an eight-year development program which has started in fiscal 1994. This paper reports the summary of the development, and results of investigations and researches performed during fiscals 1994 and 1995. Rapid heating tests, middle to low temperature coke reformation tests, and tests for plug transportation of high-temperature coal have been performed. It has been verified, for example, that rapid coal heating can improve coke strength. The development work is being promoted toward grain size distribution and upscaling problems. 5 refs., 16 figs., 2 tabs.

Gasification of Phycoremediation Algal Biomass

Directory of Open Access Journals (Sweden)

Mahmoud A. Sharara

2015-03-01

Full Text Available Microalgae have been utilized in wastewater treatment strategies in various contexts. Uncontrolled algal species are a cheap and effective remediation strategy. This study investigates the thermochemical potential of wastewater treatment algae (phycoremediation as a means to produce renewable fuel streams and bio-products. Three gasification temperature levels were investigated in an auger gasification platform: 760, 860, and 960 °C. Temperature increases resulted in corresponding increases in CO and H2 concentrations in the producer gas from 12.8% and 4.7% at 760 °C to 16.9% and 11.4% at 960 °C, respectively. Condensable yields ranged between 15.0% and 16.6%, whereas char yields fell between 46.0% and 51.0%. The high ash content (40% on a dry basis was the main cause of the elevated char yields. On the other hand, the relatively high yields of condensables and a high carbon concentration in the char were attributed to the low conversion efficiency in this gasification platform. Combustion kinetics of the raw algae, in a thermogravimetric analyzer, showed three consecutive stages of weight loss: drying, devolatilization, and char oxidation. Increasing the algae gasification temperature led to increases in the temperature of peak char oxidation. Future studies will further investigate improvements to the performance of auger gasification.

77 FR 15123 - Foundry Coke From China; Scheduling of an Expedited Five-Year Review

Science.gov (United States)

2012-03-14

... submitted by ABC Coke, Erie Coke, Tonawanda Coke Corporation, and Walter Coke Co. to be individually... Analyst... Cynthia Foreso (205-3348). Attorney Charles St. Charles (205-2782). Supervisory Investigator...

Hydrothermal processing of fermentation residues in a continuous multistage rig – Operational challenges for liquefaction, salt separation, and catalytic gasification

International Nuclear Information System (INIS)

Zöhrer, H.; De Boni, E.; Vogel, F.

2014-01-01

Fermentation residues are a waste stream of biomethane production containing substantial amounts of organic matter, and thus representing a primary energy source which is mostly unused. For the first time this feedstock was tested for catalytic gasification in supercritical water (T ≥ 374 °C, p ≥ 22 MPa) for methane production. The processing steps include hydrothermal liquefaction, salt separation, as well as catalytic gasification over a ruthenium catalyst in supercritical water. In continuous experiments at a feed rate of 1 kg h −1 a partial liquefaction and carbonization of some of the solids was observed. Significant amounts of heavy tars were formed. Around 50% of the feed carbon remained in the rig. Furthermore, a homogeneous coke was formed, presumably originating from condensed tars. The mineralization of sulfur and its separation in the salt separator was insufficient, because most of the sulfur was still organically bound after liquefaction. Desalination was observed at a salt separator set point temperature of 450 °C and 28 MPa; however, some of the salts could not be withdrawn as a concentrated brine. At 430 °C no salt separation took place. Higher temperatures in the salt separator were found to promote tar and coke formation, resulting in conflicting process requirements for efficient biomass liquefaction and desalination. In the salt separator effluent, solid crystals identified as struvite (magnesium ammonium phosphate) were found. This is the first report of struvite formation from a supercritical water biomass conversion process and represents an important finding for producing a fertilizer from the separated salt brine. - Highlights: • Continuous processing of fermentation residues in sub- and supercritical water. • Continuous separation of salt brines at supercritical water conditions. • Struvite crystals (magnesium ammonium phosphate) were recovered from the effluent. • Separation of sulfur from the biomass could

Pyrolisator Coal to be Cokes (Coal Cokes Casting Metal Industry Standard

Directory of Open Access Journals (Sweden)

Sukamto

2016-01-01

Full Text Available Pyrolisis of coal is partial combustion to reduce total moisture, volatile matter and sulfur contens and increase the calorific value of coal. The results of pyrolysis of coal is coke. At the laboratory level studies, pyrolisis done in batch using different calorie, namely 5800, 6000, 6300 kcal/kg and a time of 15-60 minutes and the temperature 400-800°C. Maximum results obtained total moisture (0.44%, fixed carbon (89%, volatile matter (2.4%, sulfur content (undetected and ash (7.2%. Then applied to the scale miniplant with continuous processes using multitube pyrolisator which are designed to operate in the temperature range 400-800°C and a flow rate of 240-730 kg/h, obtained coal cokes that meets industry quality standards, namely TM (0.42%, FC (90.40%, VM (2.16%, S (not detected, Ash (6.8% incalori 6300 kcal/h, a flow rate of 240 kg / h and temperatures between 600-700°C

Catalytic Steam Reforming of Toluene as a Model Compound of Biomass Gasification Tar Using Ni-CeO2/SBA-15 Catalysts

Directory of Open Access Journals (Sweden)

Erik Dahlquist

2013-07-01

Full Text Available Nickel supported on SBA-15 doped with CeO2 catalysts (Ni-CeO2/SBA-15 was prepared, and used for steam reforming of toluene which was selected as a model compound of biomass gasification tar. A fixed-bed lab-scale set was designed and employed to evaluate the catalytic performances of the Ni-CeO2/SBA-15 catalysts. Experiments were performed to reveal the effects of several factors on the toluene conversion and product gas composition, including the reaction temperature, steam/carbon (S/C ratio, and CeO2 loading content. Moreover, the catalysts were subjected to analysis of their carbon contents after the steam reforming experiments, as well as to test the catalytic stability over a long experimental period. The results indicated that the Ni-CeO2/SBA-15 catalysts exhibited promising capabilities on the toluene conversion, anti-coke deposition and catalytic stability. The toluene conversion reached as high as 98.9% at steam reforming temperature of 850 °C and S/C ratio of 3 using the Ni-CeO2(3wt%/SBA-15 catalyst. Negligible coke formation was detected on the used catalyst. The gaseous products mainly consisted of H2 and CO, together with a little CO2 and CH4.

Modelling of Coke Layer Collapse during Ore Charging in Ironmaking Blast Furnace by DEM

Science.gov (United States)

Narita, Yoichi; Mio, Hiroshi; Orimoto, Takashi; Nomura, Seiji

2017-06-01

A technical issue in an ironmaking blast furnace operation is to realize the optimum layer thickness and the radial distribution of burden (ore and coke) to enhance its efficiency and productivity. When ore particles are charged onto the already-embedded coke layer, the coke layer-collapse phenomenon occurs. The coke layer-collapse phenomenon has a significant effect on the distribution of ore and coke layer thickness in the radial direction. In this paper, the mechanical properties of coke packed bed under ore charging were investigated by the impact-loading test and the large-scale direct shear test. Experimental results show that the coke particle is broken by the impact force of ore charging, and the particle breakage leads to weaken of coke-layer strength. The expression of contact force for coke in Discrete Element Method (DEM) was modified based on the measured data, and it followed by the 1/3-scaled experiment on coke's collapse phenomena. Comparing a simulation by modified model to the 1/3-scaled experiment, they agreed well in the burden distribution.

Gasification of wood in a fluidized bed reactor

Energy Technology Data Exchange (ETDEWEB)

Sousa, L.C. de; Marti, T; Frankenhaeuser, M [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

1997-06-01

A first series of gasification experiments with our fluidized bed gasifier was performed using clean sawdust as fuel. The installation and the analytical systems were tested in a parametric study in which gasification temperature and equivalence ratio were varied. The data acquired will serve to establish the differences between the gasification of clean wood and the gasification of Altholz (scrapwood) and wood/plastics mixtures. (author) 1 fig., 3 tabs., 5 refs.

Autothermal gasification of low-grade fuels in fluidized bed

Energy Technology Data Exchange (ETDEWEB)

A.A. Belyaev [Scientific Center for Comprehensive Processing of Solid Combustible Minerals (IGI), Moscow (Russian Federation). Institute of Combustible Minerals Federal State Unitary Enterprise

2009-01-15

Autothermal gasification of high-ash flotation wastes of Grade Zh Kuzbass coal and low-ash fuel in a suspended-spouted (fluidized) bed at atmospheric pressure is investigated, and a comparison is presented of experimental results that indicate that the ash content of fuels has only slight influence on the generator gas heating value.

Biomass gasification for energy production

Energy Technology Data Exchange (ETDEWEB)

Lundberg, H.; Morris, M.; Rensfelt, E. [TPS Termiska Prosesser Ab, Nykoeping (Sweden)

1997-12-31

Biomass and waste are becoming increasingly interesting as fuels for efficient and environmentally sound power generation. Circulating fluidized bed (CFB) gasification for biomass and waste has been developed and applied to kilns both in the pulp and paper industry and the cement industry. A demonstration plant in Greve-in- Chianti, Italy includes two 15 MW{sub t}h RDF-fuelled CFB gasifiers of TPS design, the product gas from which is used in a cement kiln or in steam boiler for power generation. For CFB gasification of biomass and waste to reach a wider market, the product gas has to be cleaned effectively so that higher fuel to power efficiencies can be achieved by utilizing power cycles based on engines or gas turbines. TPS has developed both CFB gasification technology and effective secondary stage tar cracking technology. The integrated gasification - gas-cleaning technology is demonstrated today at pilot plant scale. To commercialise the technology, the TPS`s strategy is to first demonstrate the process for relatively clean fuels such as woody biomass and then extend the application to residues from waste recycling. Several demonstration projects are underway to commercialise TPS`s gasification and gas cleaning technology. In UK the ARBRE project developed by ARBRE Energy will construct a gasification plant at Eggborough, North Yorkshire, which will provide gas to a gas turbine and steam turbine generation system, producing 10 MW and exporting 8 Mw of electricity. It has been included in the 1993 tranche of the UK`s Non Fossil Fuel Obligation (NFFO) and has gained financial support from EC`s THERMIE programme as a targeted BIGCC project. (author)

Biomass gasification for energy production

Energy Technology Data Exchange (ETDEWEB)

Lundberg, H; Morris, M; Rensfelt, E [TPS Termiska Prosesser Ab, Nykoeping (Sweden)

1998-12-31

Biomass and waste are becoming increasingly interesting as fuels for efficient and environmentally sound power generation. Circulating fluidized bed (CFB) gasification for biomass and waste has been developed and applied to kilns both in the pulp and paper industry and the cement industry. A demonstration plant in Greve-in- Chianti, Italy includes two 15 MW{sub t}h RDF-fuelled CFB gasifiers of TPS design, the product gas from which is used in a cement kiln or in steam boiler for power generation. For CFB gasification of biomass and waste to reach a wider market, the product gas has to be cleaned effectively so that higher fuel to power efficiencies can be achieved by utilizing power cycles based on engines or gas turbines. TPS has developed both CFB gasification technology and effective secondary stage tar cracking technology. The integrated gasification - gas-cleaning technology is demonstrated today at pilot plant scale. To commercialise the technology, the TPS`s strategy is to first demonstrate the process for relatively clean fuels such as woody biomass and then extend the application to residues from waste recycling. Several demonstration projects are underway to commercialise TPS`s gasification and gas cleaning technology. In UK the ARBRE project developed by ARBRE Energy will construct a gasification plant at Eggborough, North Yorkshire, which will provide gas to a gas turbine and steam turbine generation system, producing 10 MW and exporting 8 Mw of electricity. It has been included in the 1993 tranche of the UK`s Non Fossil Fuel Obligation (NFFO) and has gained financial support from EC`s THERMIE programme as a targeted BIGCC project. (author)

Steam gasification of waste tyre: Influence of process temperature on yield and product composition

Energy Technology Data Exchange (ETDEWEB)

Portofino, Sabrina, E-mail: sabrina.portofino@enea.it [UTTP NANO – C.R. ENEA Portici, P.le E. Fermi, 1 Loc. Granatello, 80055 Portici (Italy); Donatelli, Antonio; Iovane, Pierpaolo; Innella, Carolina; Civita, Rocco; Martino, Maria; Matera, Domenico Antonio; Russo, Antonio; Cornacchia, Giacinto [UTTTRI RIF – C.R. ENEA Trisaia, SS Jonica 106, km 419.5, 75026 Rotondella (Italy); Galvagno, Sergio [UTTP NANO – C.R. ENEA Portici, P.le E. Fermi, 1 Loc. Granatello, 80055 Portici (Italy)

2013-03-15

Highlights: ► Steam gasification of waste tyre as matter and energy recovery treatment. ► Process temperature affects products yield and gas composition. ► High temperature promotes hydrogen production. ► Char exploitation as activated carbon or carbon source. - Abstract: An experimental survey of waste tyre gasification with steam as oxidizing agent has been conducted in a continuous bench scale reactor, with the aim of studying the influence of the process temperature on the yield and the composition of the products; the tests have been performed at three different temperatures, in the range of 850–1000 °C, holding all the other operational parameters (pressure, carrier gas flow, solid residence time). The experimental results show that the process seems promising in view of obtaining a good quality syngas, indicating that a higher temperature results in a higher syngas production (86 wt%) and a lower char yield, due to an enhancement of the solid–gas phase reactions with the temperature. Higher temperatures clearly result in higher hydrogen concentrations: the hydrogen content rapidly increases, attaining values higher than 65% v/v, while methane and ethylene gradually decrease over the range of the temperatures; carbon monoxide and dioxide instead, after an initial increase, show a nearly constant concentration at 1000 °C. Furthermore, in regards to the elemental composition of the synthesis gas, as the temperature increases, the carbon content continuously decreases, while the oxygen content increases; the hydrogen, being the main component of the gas fraction and having a small atomic weight, is responsible for the progressive reduction of the gas density at higher temperature.

New technological solutions in construction and operation of batteries with large coke ovens

Energy Technology Data Exchange (ETDEWEB)

Volokita, G.I.; Bulyga, N.I.

1988-11-01

Describes design modifications to the No. 7 coke oven battery with 7.0 m high coke ovens in the Avdeevka coking plant. Temperature distribution in the large coke ovens was irregular due to the specific design of the heating system, distribution and dimensions of flue channels and thickness of flue channel walls. During coke battery reconstruction length of the peripheral flue channels was reduced by 70 mm, coke oven volume was reduced from 41.6 to 41.3 m/sup 3/. These design changes resulted in a more regular temperature distribution and reduced temperature difference between the coke oven center and zones close to the machine and pusher sides. Thickness of flue channel walls was reduced from 130 to 105 mm. Special reinforcing elements that guarantee more regular temperature distribution and increased wall service life were used.

Gasification : converting low value feedstocks to high value products

International Nuclear Information System (INIS)

Koppel, P.; Lorden, D.

2009-01-01

This presentation provided a historic overview of the gasification process and described the process chemistry of its two primary reactions, notably partial oxidation and steam reforming. The gasification process involves converting low value carbonaceous solid or liquid feeds to a synthetic gas by reacting the feed with oxygen and steam under high pressure and temperature conditions. Since the gasifier operates under a reducing environment instead of an oxidizing environment, mist sulphur is converted to hydrogen sulphide instead of sulphur dioxide. The gasification process also involves cleaning up synthetic gas and acid gas removal; recovery of conventional sulphur; and combustion or further processing of clean synthetic gas. This presentation also outlined secondary reactions such as methanation, water shift, and carbon formation. The negative effects of gasification were also discussed, with particular reference to syngas; metal carbonyls; soot; and slag. Other topics that were presented included world syngas production capacity by primary feedstock; operating IGCC projects; natural gas demand by oil sands supply and demand considerations; reasons for using the gasification process; gasifier feedstocks; and gasification products. The presentation concluded with a discussion of gasification licensors; gasification technologies; gasification experience; and the regulatory situation for greenhouse gas. Gasification has demonstrated excellent environmental performance with sulphur recovery greater than 99 per cent, depending on the the recovery process chosen. The opportunity also exists for carbon dioxide recovery. tabs., figs.

MHD power station with coal gasification

International Nuclear Information System (INIS)

Brzozowski, W.S.; Dul, J.; Pudlik, W.

1976-01-01

A description is given of the proposed operating method of a MHD-power station including a complete coal gasification into lean gas with a simultaneous partial gas production for the use of outside consumers. A comparison with coal gasification methods actually being used and full capabilities of power stations heated with coal-derived gas shows distinct advantages resulting from applying the method of coal gasification with waste heat from MHD generators working within the boundaries of the thermal-electric power station. (author)

Achievements and research programs of the Institute for Chemical Coal Processing in the field of conventional coking

Energy Technology Data Exchange (ETDEWEB)

Cieslar, R.; Kaziszyn, I.; Zawistowksi, J.

1986-11-01

This paper describes research programs of the Institute for Chemical Coal Processing in Zabrze on black coal coking and coke use in metallurgy from 1955 to 1990. In 1955-1970 the programs concentrated on coal mixture composition (selective crushing), optimization of coking conditions, mechanical coke treatment. In 1971-1980 research concentrated on coal preparation prior to coking and new coking systems for the Katowice steel plant (heat treatments, design of large coke ovens). The following research programs were implemented in 1981-1985: partial coal charge briquetting, production of foundry coke, coal charge preheating, production of blast furnace coke from black coal from Dobiensko, reducing coke consumption of blast furnaces. In 1986-1990 the Institute will concentrate on the following research programs: coal preparation schemes and coking schemes for coking low-quality weakly caking coals, optimization of coke oven design (e.g. use of packed charge), reducing coke consumption in metallurgy and heating systems, reducing air pollution from coking.

Coke Formation During Hydrocarbons Pyrolysis. Part Two: Methane Thermal Cracking Formation de coke pendant la pyrolyse des hydrocarbures. Deuxième partie : pyrolyse du méthane

Directory of Open Access Journals (Sweden)

Billaud F.

2006-11-01

Full Text Available Part one of this article dealt with coking in a steam cracking furnace. In this process, coke deposition is a very complex phenomenon due to the number of parameters involved. Nevertheless, for this process, coke deposition is a secondary reaction which does not affect steam cracking yields. It is completely different for methane thermal cracking. Coke is one of the main products of this reaction. Part two of this article deals with coke deposition on the walls of the reactors used for methane thermal cracking. After a brief description of the different set-ups used to study coke deposition, the main parameters involved are listed. The importance of temperature, conversion, type of diluent, and hydrocarbon partial pressure will be enhanced. To conclude, two approaches to the mechanism are proposed to explain coke formation during methane thermal cracking. La première partie de cet article faisait le point sur les réactions indésirables de cokage dans les réacteurs de vapocraquage : dans le cadre de ce procédé, la formation de coke est un phénomène complexe du fait du nombre important de paramètres mis en jeu. Toutefois, pour ce procédé, la réaction de formation du coke à la paroi des réacteurs est une réaction secondaire qui n'affecte pas les rendements de vapocraquage. Ceci est complètement différent dans le cas de la pyrolyse thermique du méthane, procédé pour lequel le coke est un produit principal et indésirable de la réaction. La seconde partie de cet article est consacrée plus particulièrement à la formation du coke, lors de la pyrolyse du méthane et présente les principaux résultats expérimentaux décrits dans la littérature. Parmi les différents montages expérimentaux utilisés pour mesurer le dépôt de coke, il est mentionné, à partir des travaux de la littérature, les 2 techniques suivantes : - la technique de la paroi chaude, - la technique du fil chaud. Pour la première technique, les montages exp

Steam Gasification of Sawdust Biochar Influenced by Chemical Speciation of Alkali and Alkaline Earth Metallic Species

Directory of Open Access Journals (Sweden)

Dongdong Feng

2018-01-01

Full Text Available The effect of chemical speciation (H2O/NH4Ac/HCl-soluble and insoluble of alkali and alkaline earth metallic species on the steam gasification of sawdust biochar was investigated in a lab-scale, fixed-bed reactor, with the method of chemical fractionation analysis. The changes in biochar structures and the evolution of biochar reactivity are discussed, with a focus on the contributions of the chemical speciation of alkali and alkaline earth metallic species (AAEMs on the steam gasification of biochar. The results indicate that H2O/NH4Ac/HCl-soluble AAEMs have a significant effect on biochar gasification rates. The release of K occurs mainly in the form of inorganic salts and hydrated ions, while that of Ca occurs mainly as organic ones. The sp3-rich or sp2-sp3 structures and different chemical-speciation AAEMs function together as the preferred active sites during steam gasification. H2O/HCl-soluble AAEMs could promote the transformation of biochar surface functional groups, from ether/alkene C-O-C to carboxylate COO− in biochar, while they may both be improved by NH4Ac-soluble AAEMs. H2O-soluble AAEMs play a crucial catalytic role in biochar reactivity. The effect of NH4Ac-soluble AAEMs is mainly concentrated in the high-conversion stage (biochar conversion >30%, while that of HCl-soluble AAEMs is reflected in the whole activity-testing stage.

Thermodynamic comparison of the FICFB and Viking gasification concepts

International Nuclear Information System (INIS)

Gassner, Martin; Marechal, Francois

2009-01-01

Two biomass gasification concepts, i.e. indirectly heated, fast internally circulating fluidised bed (FICFB) gasification with steam as gasifying agent and two-stage, directly heated, fixed bed Viking gasification are compared with respect to their performance as gas generators. Based on adjusted equilibrium equations, the gas composition and the energy requirements for gasification are accurately modelled. Overall energy balances are assessed by an energy integration with the heat cascade concept and considering energy recovery in a steam Rankine cycle. A detailed inventory of energy and exergy losses of the different process sections is presented and potential process improvements due to a better utility choice or feed pretreatment like drying or pyrolysis are discussed. While Viking gasification performs better as an isolated gas generator than state-of-the-art FICFB gasification, there is large potential for improvement of the FICFB system. Furthermore, a concluding analysis of the gasification systems in an integrated plant for synthetic natural gas production shows that FICFB gasification is more suitable overall due to a more advantageous energy conversion related to the producer gas composition.

Dynamic models of staged gasification processes. Documentation of gasification simulator; Dynamiske modeller a f trinopdelte forgasningsprocesser. Dokumentation til forgasser simulator

Energy Technology Data Exchange (ETDEWEB)

NONE

2005-02-15

In connection with the ERP project 'Dynamic modelling of staged gasification processes' a gasification simulator has been constructed. The simulator consists of: a mathematical model of the gasification process developed at Technical University of Denmark, a user interface programme, IGSS, and a communication interface between the two programmes. (BA)

Subtask 4.2 - Coal Gasification Short Course

Energy Technology Data Exchange (ETDEWEB)

Kevin Galbreath

2009-06-30

Major utilities, independent power producers, and petroleum and chemical companies are intent on developing a fleet of gasification plants primarily because of high natural gas prices and the implementation of state carbon standards, with federal standards looming. Currently, many projects are being proposed to utilize gasification technologies to produce a synthesis gas or fuel gas stream for the production of hydrogen, liquid fuels, chemicals, and electricity. Financing these projects is challenging because of the complexity, diverse nature of gasification technologies, and the risk associated with certain applications of the technology. The Energy & Environmental Research Center has developed a gasification short course that is designed to provide technical personnel with a broad understanding of gasification technologies and issues, thus mitigating the real or perceived risk associated with the technology. Based on a review of research literature, tutorial presentations, and Web sites on gasification, a short course presentation was prepared. The presentation, consisting of about 500 PowerPoint slides, provides at least 7 hours of instruction tailored to an audience's interests and needs. The initial short course is scheduled to be presented September 9 and 10, 2009, in Grand Forks, North Dakota.

Gasification of coal making use of nuclear processing heat

International Nuclear Information System (INIS)

Schilling, H.D.; Bonn, B.; Krauss, U.

1981-01-01

In the chapter 'Gasification of coal making use of nuclear processing heat', the steam gasification of brown coal and bituminous coal, the hydrogenating gasification of brown coal including nuclear process heat either by steam cracking methane in the steam reformer or by preheating the gasifying agent, as well as the hydrogenating gasification of bituminous coal are described. (HS) [de

Energetic assessment of air-steam gasification of sewage sludge and of the integration of sewage sludge pyrolysis and air-steam gasification of char

International Nuclear Information System (INIS)

Gil-Lalaguna, N.; Sánchez, J.L.; Murillo, M.B.; Atienza-Martínez, M.; Gea, G.

2014-01-01

Thermo-chemical treatment of sewage sludge is an interesting option for recovering energy and/or valuable products from this waste. This work presents an energetic assessment of pyrolysis and gasification of sewage sludge, also considering the prior sewage sludge thermal drying and the gasification of the char derived from the pyrolysis stage. Experimental data obtained from pyrolysis of sewage sludge, gasification of sewage sludge and gasification of char (all of these performed in a lab-scale fluidized reactor) were used for the energetic calculations. The results show that the energy contained in the product gases from pyrolysis and char gasification is not enough to cover the high energy consumption for thermal drying of sewage sludge. Additional energy could be obtained from the calorific value of the pyrolysis liquid, but some of its properties must be improved facing towards its use as fuel. On the other hand, the energy contained in the product gas of sewage sludge gasification is enough to cover the energy demand for both the sewage sludge thermal drying and the gasification process itself. Furthermore, a theoretical study included in this work shows that the gasification efficiency is improved when the chemical equilibrium is reached in the process. - Highlights: • 4 MJ kg −1 for thermal drying of sewage sludge (SS) from 65 to 6.5 wt.% of moisture. • 0.15 MJ kg −1 for thermal decomposition of sewage sludge during fast pyrolysis. • Not enough energy in gases from SS pyrolysis and char gasification for thermal drying. • Enough energy in SS gasification gas for thermal drying and gasification process. • Gasification efficiency improves when equilibrium is reached in the process

WABASH RIVER COAL GASIFICATION REPOWERING PROJECT

Energy Technology Data Exchange (ETDEWEB)

Unknown

2000-09-01

The close of 1999 marked the completion of the Demonstration Period of the Wabash River Coal Gasification Repowering Project. This Final Report summarizes the engineering and construction phases and details the learning experiences from the first four years of commercial operation that made up the Demonstration Period under Department of Energy (DOE) Cooperative Agreement DE-FC21-92MC29310. This 262 MWe project is a joint venture of Global Energy Inc. (Global acquired Destec Energy's gasification assets from Dynegy in 1999) and PSI Energy, a part of Cinergy Corp. The Joint Venture was formed to participate in the Department of Energy's Clean Coal Technology (CCT) program and to demonstrate coal gasification repowering of an existing generating unit impacted by the Clean Air Act Amendments. The participants jointly developed, separately designed, constructed, own, and are now operating an integrated coal gasification combined-cycle power plant, using Global Energy's E-Gas{trademark} technology (E-Gas{trademark} is the name given to the former Destec technology developed by Dow, Destec, and Dynegy). The E-Gas{trademark} process is integrated with a new General Electric 7FA combustion turbine generator and a heat recovery steam generator in the repowering of a 1950's-vintage Westinghouse steam turbine generator using some pre-existing coal handling facilities, interconnections, and other auxiliaries. The gasification facility utilizes local high sulfur coals (up to 5.9% sulfur) and produces synthetic gas (syngas), sulfur and slag by-products. The Project has the distinction of being the largest single train coal gasification combined-cycle plant in the Western Hemisphere and is the cleanest coal-fired plant of any type in the world. The Project was the first of the CCT integrated gasification combined-cycle (IGCC) projects to achieve commercial operation.

Dust emission from wet, low-emission coke quenching process

Science.gov (United States)

Komosiński, Bogusław; Bobik, Bartłomiej; Konieczny, Tomasz; Cieślik, Ewelina

2018-01-01

Coke plants, which produce various types of coke (metallurgical, foundry or heating), at temperatures between 600 and 1200°C, with limited access to oxygen, are major emitters of particulates and gaseous pollutants to air, water and soils. Primarily, the process of wet quenching should be mentioned, as one of the most cumbersome. Atmospheric pollutants include particulates, tar substances, organic pollutants including B(a)P and many others. Pollutants are also formed from the decomposition of water used to quench coke (CO, phenol, HCN, H2S, NH3, cresol) and decomposition of hot coke in the first phase of quenching (CO, H2S, SO2) [1]. The development of the coke oven technology has resulted in the changes made to different types of technological installations, such as the use of baffles in quench towers, the removal of nitrogen oxides by selective NOx reduction, and the introduction of fabric filters for particulates removal. The BAT conclusions for coke plants [2] provide a methodology for the measurement of particulate emission from a wet, low-emission technology using Mohrhauer probes. The conclusions define the emission level for wet quenching process as 25 g/Mgcoke. The conducted research was aimed at verification of the presented method. For two of three quench towers (A and C) the requirements included in the BAT conclusions are not met and emissions amount to 87.34 and 61.35 g/Mgcoke respectively. The lowest particulates emission was recorded on the quench tower B and amounted to 22.5 g/Mgcoke, therefore not exceeding the requirements.

Radiolytic carbon gasification

International Nuclear Information System (INIS)

Shennan, J.V.

1980-01-01

A vast body of knowledge has been accumulated over the past thirty years related to the radiolytic oxidation of the graphite moderator in carbon dioxide cooled Reactors. In the last ten years the dominance of the internal pore structure of the graphite in controlling the rate of carbon gasification has been steadily revealed. The object of this paper is to sift the large body of evidence and show how internal gas composition and hence carbon gasification is controlled by the virgin pore structure and the changes in pore structure brought about by progressive radiolytic oxidation. (author)

Combustion kinetics of the coke on deactivated dehydrogenation catalysts

NARCIS (Netherlands)

Luo, Sha; He, Songbo; Li, XianRu; Li, Jingqiu; Bi, Wenjun; Sun, Chenglin

2015-01-01

The coke combustion kinetics on the deactivated catalysts for long chain paraffin dehydrogenation was studied by the thermogravimetry and differential thermogravimetry (TG–DTG) technique. The amount and H/C mole ratio of the coke were determined by the TG and elemental analysis. And the

Fatigue life estimation on coke drum due to cycle optimization

Science.gov (United States)

Siahaan, Andrey Stephan; Ambarita, Himsar; Kawai, Hideki; Daimaruya, Masashi

2018-04-01

In the last decade, due to the increasing demand of petroleum product, the necessity for converting the heavy oil are increasing. Thus, demand for installing coke drum in whole world will be increase. The coke drum undergoes the cyclic high temperature and suddenly cooling but in fact is not designed to withstand that kind of cycle, thus the operational life of coke drum is much shorter in comparison to other equipment in oil refinery. Various factors determine in order to improve reliability and minimize the down time, and it is found that the cycle optimization due to cycle, temperature, and pressure have an important role. From this research it is found that the fatigue life of the short cycle is decrease by a half compare to the normal cycle. It also found that in the preheating stage, the stress peak is far exceed the yield strength of coke drum material and fall into plastic deformation. This is happened because of the temperature leap in the preheating stage that cause thermal shock in the upper part of the skirt of the coke drum.

Thermodynamic Analyses of Biomass Gasification Integrated Externally Fired, Post-Firing and Dual-Fuel Combined Cycles

Directory of Open Access Journals (Sweden)

Saeed Soltani

2015-01-01

Full Text Available In the present work, the results are reported of the energy and exergy analyses of three biomass-related processes for electricity generation: the biomass gasification integrated externally fired combined cycle, the biomass gasification integrated dual-fuel combined cycle, and the biomass gasification integrated post-firing combined cycle. The energy efficiency for the biomass gasification integrated post-firing combined cycle is 3% to 6% points higher than for the other cycles. Although the efficiency of the externally fired biomass combined cycle is the lowest, it has an advantage in that it only uses biomass. The energy and exergy efficiencies are maximized for the three configurations at particular values of compressor pressure ratios, and increase with gas turbine inlet temperature. As pressure ratio increases, the mass of air per mass of steam decreases for the biomass gasification integrated post-firing combined cycle, but the pressure ratio has little influence on the ratio of mass of air per mass of steam for the other cycles. The gas turbine exergy efficiency is the highest for the three configurations. The combustion chamber for the dual-fuel cycle exhibits the highest exergy efficiency and that for the post-firing cycle the lowest. Another benefit of the biomass gasification integrated externally fired combined cycle is that it exhibits the highest air preheater and heat recovery steam generator exergy efficiencies.

CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

Energy Technology Data Exchange (ETDEWEB)

Dr. Yaw D. Yeboah; Dr. Yong Xu; Dr. Atul Sheth; Dr. Pradeep Agrawal

2001-12-01

The Gas Research Institute (GRI) estimates that by the year 2010, 40% or more of U.S. gas supply will be provided by supplements including substitute natural gas (SNG) from coal. These supplements must be cost competitive with other energy sources. The first generation technologies for coal gasification e.g. the Lurgi Pressure Gasification Process and the relatively newer technologies e.g. the KBW (Westinghouse) Ash Agglomerating Fluidized-Bed, U-Gas Ash Agglomerating Fluidized-Bed, British Gas Corporation/Lurgi Slagging Gasifier, Texaco Moving-Bed Gasifier, and Dow and Shell Gasification Processes, have several disadvantages. These disadvantages include high severities of gasification conditions, low methane production, high oxygen consumption, inability to handle caking coals, and unattractive economics. Another problem encountered in catalytic coal gasification is deactivation of hydroxide forms of alkali and alkaline earth metal catalysts by oxides of carbon (CO{sub x}). To seek solutions to these problems, a team consisting of Clark Atlanta University (CAU, a Historically Black College and University, HBCU), the University of Tennessee Space Institute (UTSI) and Georgia Institute of Technology (Georgia Tech) proposed to identify suitable low melting eutectic salt mixtures for improved coal gasification. The research objectives of this project were to: Identify appropriate eutectic salt mixture catalysts for coal gasification; Assess agglomeration tendency of catalyzed coal; Evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; Determine catalyst dispersion at high carbon conversion levels; Evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; Evaluate the recovery, regeneration and recycle of the spent catalysts; and Conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process.

Fundamentals of Delayed Coking Joint Industry Project

Energy Technology Data Exchange (ETDEWEB)

Volk Jr., Michael; Wisecarver, Keith D.; Sheppard, Charles M.

2003-02-07

The coking test facilities include three reactors (or cokers) and ten utilities. Experiments were conducted using the micro-coker, pilot-coker, and stirred-batch coker. Gas products were analyzed using an on-line gas chromatograph. Liquid properties were analyzed in-house using simulated distillation (HP 5880a), high temperature gas chromatography (6890a), detailed hydrocarbon analysis, and ASTM fractionation. Coke analyses as well as feedstock analyses and some additional liquid analyses (including elemental analyses) were done off-site.

Development of Kinetics and Mathematical Models for High Pressure Gasification of Lignite-Switchgrass Blends

Energy Technology Data Exchange (ETDEWEB)

Agrawal, Pradeep K. [Georgia Inst. of Technology, Atlanta, GA (United States). School of Chemical and Biomolecular Engineering

2016-12-20

(~10⁴ °C/sec), encountered in entrained flow gasifiers. The char morphology, also a function of the heating rate, would influence the transport rates during the char gasification phase. Thus, heating rate plays a critical role through which both, pyrolysis and char gasification, are interconnected. We utilized two complementary gasification experiments: PEFR (pressurized entrained flow gasifier) and PTGA (pressurized thermo-gravimetric analyzer). The PEFR allowed us to study gasification at pressures, temperatures, and heating rates relevant for coal-biomass gasifiers. The PTGA work was useful in understanding the basic chemistry of the evolution of various gaseous species during pyrolysis. These results helped improved our understanding of the chemistry and chemical changes during pyrolysis. The role alkali metals and other inorganics in char gasification using steam and/or CO₂ was investigated. Finally, the mathematical models for char gasification without the transport effects were developed at commercial operating conditions.

Effect of hydrothermal treatment of coal on the oxidation susceptibility and electrical resistivity of HTT coke

Energy Technology Data Exchange (ETDEWEB)

Sarkar, N.B.; Sarkar, P.; Choudhury, A. [Central Fuel Research Institute, P.O. FRI, Dhanbad-828108, Jharkhand (India)

2005-02-25

The influence of hydrothermal treatment of coal prior to carbonization, on the oxidation susceptibility of resultant coke/char, calcined at 1350, 1800 and 2200 {sup o}C has been investigated. The non-isothermal thermogravimetric analysis technique has been employed, and parameters such as onset, DTG peak temperatures, and cumulative oxidation loss (wt.%) at different temperatures have been utilized to compare proneness to oxidation with respective untreated samples apart from electrical resistivity. Data suggest that all the cokes/chars samples produced from hydrothermally treated coals are less reactive and more electrically conductive (less resistive) than their respective untreated counterparts. But the extent of improvement of oxidation resistance and electrical conductivity appears to be coal-specific. The kinetic parameters obtained by non-linear regression analysis on multi-curve reveal that the n{sup th} order reaction model (where 'n' was found to vary from 0.9 to 1.3) is the best-fitted model. The higher activation energy values observed for hydrothermally treated coke samples are in agreement with the observation of TG analysis data. Overall results indicate the importance of introducing a hydrothermal treatment step for the improvement of oxidation resistance as well as electrical conductivity of the coke samples.

Characterization of core-drilled cokes in a working blast furnace

Energy Technology Data Exchange (ETDEWEB)

Shanning Dong; Nigel Paterson; Denis R. Dugwell; Rafael Kandiyoti [Imperial College London, London (United Kingdom). Dept. of Chemical Engineering

2007-07-01

A batch of tuyere-level core-drilled cokes, taken from a blast furnace working with coal injection has been characterized using a battery of analytical techniques. These included size exclusion chromatography (SEC), FT-Raman Spectroscopy (FT-RS) and X-ray Powder Diffraction (XRD). SEC tests on NMP-extracts of cokes taken from zones where temperatures were ca. 1500{sup o}C, showed the presence of heavy soot-like material (ca. 107-108 u apparent mass). By contrast, cokes in higher temperature zones (ca. 2000{sup o}C), only gave small amounts of extractable material with up to ca. 105 u apparent mass. The presence of soot-like material indicated the conversion-unfavoured locations at the tuyere-level. FT-Raman spectra of NMP-extracted cokes varied: the area ratios of D (at 1288-1295cm{sup -1}) to G (at ca. 1596cm{sup -1}) bands decreased as the exposure temperature increased. The random (r) fractions decreased with increasing exposure temperature, whereas, the graphitic (G) fractions increased whilst the defect (D) fraction showed a more complex variation with temperature. The latter is a likely indicator of graphitization of tuyere-level cokes in the blast furnace. The Raman spectral results were validated by XRD analyses of the demineralised and NMP-extracted cokes. Raceway coke possessed the largest crystalline dimensions and closest inter-layer spacing because it had encountered highest temperatures as well as iron catalysis. The combination of SEC and Raman spectrometry on core-drill samples has provided information relevant for maintaining stable operation in a blast-furnace operating with coal injection. 13 refs., 7 figs., 6 tabs.

Enhanced specific capacitance of modified needle cokes by controlling oxidation treatment

International Nuclear Information System (INIS)

Yang, Sunhye; Kim, Ick-Jun; Choi, In-Sik; Soo Kim, Hyun; Tack Kim, Yu

2010-01-01

The electric double-layer performance of needle cokes can be affected by the morphology of structures. Hence, we introduce modified needle cokes by using simple oxidation treatment. The degree of graphitization with high specific capacitance is controlled by acid and heat treatment. The active sites of cokes are increased with increasing oxidation time. Dilute nitric acid (HNO 3 ) and sodium chlorate (NaClO 3 ) are used for the activation of cokes. In this case, the interlayer distance is dramatically increased from 3.5 to 8.9 A. The specific capacitances are 33 F g -1 and 30 F ml -1 , respectively, on a two-electrode system with a potential range of 0-2.5 V. The behaviors of double-layer capacitance are demonstrated by the charge-discharge process and the morphologies of modified needle cokes are analyzed by XRD, FE-SEM, BET and elemental analysis.

Sugarcane bagasse gasification: Global reaction mechanism of syngas evolution

International Nuclear Information System (INIS)

Ahmed, I.I.; Gupta, A.K.

2012-01-01

Highlights: ► Gasification of sugarcane bagasse has been investigated using a semi batch reactor. ► Global reaction mechanism combining pyrolysis and gasification reactions is presented. ► High flow rates of syngas supported fragmentation and secondary reactions. ► CO flow rate increased at higher heating rates at the expense of CO 2 production. ► At high temperatures merger between pyrolysis and char gasification occurs. -- Abstract: Steam gasification of sugarcane bagasse has been investigated. A semi batch reactor with a fixed amount of sugarcane bagasse sample placed in steady flow of high temperature steam at atmospheric pressure has been used. The gasification of bagasse was examined at reactor and steam temperatures of 800, 900 and 1000 °C. The evolution of syngas flow rate and chemical composition has been monitored. The evolution of chemical composition and total flow rate of the syngas has been used to formulate a global reaction mechanism. The mechanism combines pyrolysis reaction mechanisms from the literature and steam gasification/reforming reactions. Steam gasification steps include steam–hydrocarbons reforming, char gasification and water gas shift reactions. Evidence of fragmentation, secondary ring opening reactions and tertiary reactions resulting in formation of gaseous hydrocarbons is supported by higher flow rates of syngas and hydrogen at high heating rates and high reactor temperatures. Increase in carbon monoxide flow rate at the expense of carbon dioxide flow rate with the increase in reactor temperature has been observed. This increase in the ratio of CO/CO 2 flow rate confirms the production of CO and CO 2 from the competing reaction routes. At 1000 °C gasification a total merging between the pyrolysis step and the char gasification step has been observed. This is attributed to acceleration of char gasification reactions and acceleration of steam–hydrocarbons reforming reactions. These hydrocarbons are the precursors to

Solar gasification of biomass: design and characterization of a molten salt gasification reactor

Science.gov (United States)

Hathaway, Brandon Jay

The design and implementation of a prototype molten salt solar reactor for gasification of biomass is a significant milestone in the development of a solar gasification process. The reactor developed in this work allows for 3 kWth operation with an average aperture flux of 1530 suns at salt temperatures of 1200 K with pneumatic injection of ground or powdered dry biomass feedstocks directly into the salt melt. Laboratory scale experiments in an electrically heated reactor demonstrate the benefits of molten salt and the data was evaluated to determine the kinetics of pyrolysis and gasification of biomass or carbon in molten salt. In the presence of molten salt overall gas yields are increased by up to 22%; pyrolysis rates double due to improved heat transfer, while carbon gasification rates increase by an order of magnitude. Existing kinetic models for cellulose pyrolysis fit the data well, while carbon gasification in molten salt follows kinetics modeled with a 2/3 order shrinking-grain model with a pre-exponential factor of 1.5*106 min-1 and activation energy of 158 kJ/mol. A reactor concept is developed based around a concentric cylinder geometry with a cavity-style solar receiver immersed within a volume of molten carbonate salt. Concentrated radiation delivered to the cavity is absorbed in the cavity walls and transferred via convection to the salt volume. Feedstock is delivered into the molten salt volume where biomass gasification reactions will be carried out producing the desired product gas. The features of the cavity receiver/reactor concept are optimized based on modeling of the key physical processes. The cavity absorber geometry is optimized according to a parametric survey of radiative exchange using a Monte Carlo ray tracing model, resulting in a cavity design that achieves absorption efficiencies of 80%-90%. A parametric survey coupling the radiative exchange simulations to a CFD model of molten salt natural convection is used to size the annulus

Two-step gasification of cattle manure for hydrogen-rich gas production: Effect of biochar preparation temperature and gasification temperature.

Science.gov (United States)

Xin, Ya; Cao, Hongliang; Yuan, Qiaoxia; Wang, Dianlong

2017-10-01

Two-step gasification process was proposed to dispose cattle manure for hydrogen rich gas production. The effect of temperature on product distribution and biochar properties were first studied in the pyrolysis-carbonization process. The steam gasification of biochar derived from different pyrolysis-carbonization temperatures was then performed at 750°C and 850°C. The biochar from the pyrolysis-carbonization temperatures of 500°C had high carbon content and low volatiles content. According to the results of gasification stage, the pyrolysis-carbonization temperature of 500°C and the gasification temperature of 850°C were identified as the suitable conditions for hydrogen production. We obtained 1.61m 3 /kg of syngas production, 0.93m 3 /kg of hydrogen yield and 57.58% of hydrogen concentration. This study shows that two-step gasification is an efficient waste-to-hydrogen energy process. Copyright © 2017 Elsevier Ltd. All rights reserved.

Gasification potential for process industries in Languedoc-Roussillon

International Nuclear Information System (INIS)

2013-06-01

This study, requested by the French 'BioenergieSud' network, aims at identifying the potentialities of gasification in Languedoc-Roussillon region (France). The goals are: evaluating the degree of information of industrialists with respect to gasification, their present day perception and the different obstacles and levers for the adoption of this technology; estimating the potential market of gasification units in this area through the study of the existing industrial actors; better evaluating the energy needs and expectations of the industrialists from different sectors in order to develop suitable gasification solutions

Temporal measurements and kinetics of selenium release during coal combustion and gasification in a fluidized bed

International Nuclear Information System (INIS)

Shen, Fenghua; Liu, Jing; Zhang, Zhen; Yang, Yingju

2016-01-01

Highlights: • The temporal release of Se from coal combustion and gasification was measured. • Kinetic laws for Se release from coal combustion and gasification were determined. • The influences of temperature and chemical composition of flue gas were clarified. • The interactions of Se species with mineral affect the release kinetics of Se. - Abstract: The temporal release of selenium from coal during combustion and gasification in a fluidized bed was measured in situ by an on-line analysis system of trace elements in flue gas. The on-line analysis system is based on an inductively coupled plasma optical emission spectroscopy (ICP-OES), and can measure concentrations of trace elements in flue gas quantitatively and continuously. The results of on-line analysis suggest that the concentration of selenium in flue gas during coal gasification is higher than that during coal combustion. Based on the results of on-line analysis, a second-order kinetic law r(x) = 0.94e −26.58/RT (−0.56 x 2 −0.51 x + 1.05) was determined for selenium release during coal combustion, and r(x) = 11.96e −45.03/RT (−0.53 x 2 −0.56 x + 1.09) for selenium release during coal gasification. These two kinetic laws can predict respectively the temporal release of selenium during coal combustion and gasification with an acceptable accuracy. Thermodynamic calculations were conducted to predict selenium species during coal combustion and gasification. The speciation of selenium in flue gas during coal combustion differs from that during coal gasification, indicating that selenium volatilization is different. The gaseous selenium species can react with CaO during coal combustion, but it is not likely to interact with mineral during coal gasification.

Problems of new processes in coking industry discussed at the Scientific Council of the GKNT and the Section of Coking Industry of the Scientific and Technological Council of the Ministry of Iron and Steel Industry of the USSR

Energy Technology Data Exchange (ETDEWEB)

Ermolova, V.P.

1983-03-01

A report is given from the conference on new processes in the Soviet coking industry held in Moscow on 28-29 October 1982. The following papers were delivered: implementing research programs on new coking processes, new trends in coking plant design and construction in the 11th 5 year plan and in the time period until 1990, increasing efficiency of coking industry, research program of the Scientific Council in 1983. The report concentrates on new trends in coking plant design. Considering that the raw material basis of the Eastern regions of the USSR is poor in high quality coking coal the new coking processes and technologies should use weakly coking coal. The following schemes are discussed: heat treatments (especially useful in the case of black coal from the Kuzbass characterized by intensive fluctuations of petrology), selective crushing (schemes developed by the VUKhIN Institute), partial briquetting of coal mixtures (experiments carried out by the UKhIN in the Donbass in 1982). Other problems of coking such as development of new systems of smokeless fuel feeding to coke ovens, dry coke quenching, increasing capacity of coke chambers to 41.6 m/sup 3/, environmental protection in coking industry and production of special coke types from poor quality coal for metallurgy are also described.

WATER- AND COAL GASIFICATION

Directory of Open Access Journals (Sweden)

N. S. Nazarov

2006-01-01

Full Text Available According to the results of gas analysis it has been established that water- and coal gasification is rather satisfactorily described by three thermo-chemical equations. One of these equations is basic and independent and the other two equations depend on the first one.The proposed process scheme makes it possible to explain the known data and also permits to carry out the gasification process and obtain high-quality hydrogen carbon-monoxide which is applicable for practical use.

Advanced coking process control at Rautaruukki Steel

Energy Technology Data Exchange (ETDEWEB)

Ritamaki, O.; Luhtaniemi, H. [Rautaruukki Engineering (Finland)

1999-12-01

The paper presents the latest development of the Coking Process Management System (CPMS) at Raahe Steel. The latest third generation system is based on the previous system with the addition of fuzzy logic controllers. (The previous second generation system was based simultaneous feed forward and feedback control.) The system development has resulted in balanced coke oven battery heating, decreased variation in process regulation between shifts and increase of process information for operators. The economic results are very satisfactory. 7 figs.

High coking value pitch

Science.gov (United States)

Miller, Douglas J.; Chang, Ching-Feng; Lewis, Irwin C.; Lewis, Richard T.

2014-06-10

A high coking value pitch prepared from coal tar distillate and has a low softening point and a high carbon value while containing substantially no quinoline insolubles is disclosed. The pitch can be used as an impregnant or binder for producing carbon and graphite articles.

Sampling of tar from sewage sludge gasification using solid phase adsorption.

Science.gov (United States)

Ortiz González, Isabel; Pérez Pastor, Rosa Ma; Sánchez Hervás, José Ma

2012-06-01

Sewage sludge is a residue from wastewater treatment plants which is considered to be harmful to the environment and all living organisms. Gasification technology is a potential source of renewable energy that converts the sewage sludge into gases that can be used to generate energy or as raw material in chemical synthesis processes. But tar produced during gasification is one of the problems for the implementation of the gasification technology. Tar can condense on pipes and filters and may cause blockage and corrosion in the engines and turbines. Consequently, to minimize tar content in syngas, the ability to quantify tar levels in process streams is essential. The aim of this work was to develop an accurate tar sampling and analysis methodology using solid phase adsorption (SPA) in order to apply it to tar sampling from sewage sludge gasification gases. Four types of commercial SPA cartridges have been tested to determine the most suitable one for the sampling of individual tar compounds in such streams. Afterwards, the capacity, breakthrough volume and sample stability of the Supelclean™ ENVI-Carb/NH(2), which is identified as the most suitable, have been determined. Basically, no significant influences from water, H(2)S or NH(3) were detected. The cartridge was used in sampling real samples, and comparable results were obtained with the present and traditional methods.

Effects and mechanistic aspects of absorbing organic compounds by coking coal.

Science.gov (United States)

Ning, Kejia; Wang, Junfeng; Xu, Hongxiang; Sun, Xianfeng; Huang, Gen; Liu, Guowei; Zhou, Lingmei

2017-11-01

Coal is a porous medium and natural absorbent. It can be used for its original purpose after adsorbing organic compounds, its value does not reduce and the pollutants are recycled, and then through systemic circulation of coking wastewater zero emissions can be achieved. Thus, a novel method of industrial organic wastewater treatment using adsorption on coal is introduced. Coking coal was used as an adsorbent in batch adsorption experiments. The quinoline, indole, pyridine and phenol removal efficiencies of coal adsorption were investigated. In addition, several operating parameters which impact removal efficiency such as coking coal consumption, oscillation contact time, initial concentration and pH value were also investigated. The coking coal exhibited properties well-suited for organics' adsorption. The experimental data were fitted to Langmuir and Freundlich isotherms as well as Temkin and Redlich-Peterson (R-P) models. The Freundlich isotherm model provided reasonable models of the adsorption process. Furthermore, the purification mechanism of organic compounds' adsorption on coking coal was analysed.

Coal chemistry and technology. Komur Kimyasi ve Teknolojisi

Energy Technology Data Exchange (ETDEWEB)

Kural, O [ed.

1988-01-01

The 18 chapters cover the following topics: mining in Turkey; formation, petrography and classification of coal; chemical and physical properties of coal; mechanical properties of coal; spontaneous combustion of coal and the methods of prevention; sampling of coal; coal preparation and plants; desulfurization of coal; bituminous coal and its consumption; lignite and its consumption; world coal trade and transportation; other important carbon fuels; briquetting of coal; carbonization and coking formed coke; liquefaction of coal; gasification of coal; underground gasification of coal; and combustion models, fluidized-bed combustion, furnaces. An English-Turkish coal dictionary is included. 641 refs., 244 figs., 108 tabs.

Comparative life cycle assessment (LCA) of construction and demolition (C&D) derived biomass and U.S. northeast forest residuals gasification for electricity production.

Science.gov (United States)

Nuss, Philip; Gardner, Kevin H; Jambeck, Jenna R

2013-04-02

With the goal to move society toward less reliance on fossil fuels and the mitigation of climate change, there is increasing interest and investment in the bioenergy sector. However, current bioenergy growth patterns may, in the long term, only be met through an expansion of global arable land at the expense of natural ecosystems and in competition with the food sector. Increasing thermal energy recovery from solid waste reduces dependence on fossil- and biobased energy production while enhancing landfill diversion. Using inventory data from pilot processes, this work assesses the cradle-to-gate environmental burdens of plasma gasification as a route capable of transforming construction and demolition (C&D) derived biomass (CDDB) and forest residues into electricity. Results indicate that the environmental burdens associated with CDDB and forest residue gasification may be similar to conventional electricity generation. Land occupation is lowest when CDDB is used. Environmental impacts are to a large extent due to coal cogasified, coke used as gasifier bed material, and fuel oil cocombusted in the steam boiler. However, uncertainties associated with preliminary system designs may be large, particularly the heat loss associated with pilot scale data resulting in overall low efficiencies of energy conversion to electricity; a sensitivity analysis assesses these uncertainties in further detail.

Variation in mineral composition of coal during enrichment and coking

Energy Technology Data Exchange (ETDEWEB)

M.L. Ulanovskii; A.N. Likhenko [Ukrkoks Coke Producers' Association, Dnepropetrovsk (Ukraine)

2009-06-15

The parameters I{sub b} and B{sub b} used in developing an optimal coking-batch composition are determined from data on the chemical composition of the ash in Donetsk Basin and other coal. It is found that, when the ash content is reduced in deeper enrichment of coal with an increased content of fine pyrite, there will be accompanying increase in the Fe{sub 2}O{sub 3} content and decrease in the SiO{sub 2} content of the ash in lighter fractions. This increases I{sub b}. In other words, reducing the ash content of the coal is an unpromising means of increasing CRI and CSR of the coke produced. Three ash-containing elements (silicon, aluminum, and iron) are experimentally proven to transfer from coal to coke. Specific behavior of calcium, magnesium, alkali metals, and sulfur during coking.

Emission of Polychlorinated Dibenzo-p-Dioxins (PCDDs and Polychlorinated Dibenzofurans (PCDFs from Underfiring System of Coke Oven Battery

Directory of Open Access Journals (Sweden)

Rafał Bigda

2017-11-01

Full Text Available A coke oven battery is not considered as a significant source of PCDDs/PCDFs emissions; however, due to small amounts of chlorine in coal dioxins, dibenzofurans may be formed. The paper presents the attempts to determine the level of emission of PCDDs/PCDFs from the COB underfiring system and to confront the obtained results with the calculations based on the mass balance of chlorine in the coking process and reactions of both chlorophenols formation and PCDDs and PCDFs formation from mono- and polychlorophenols. There were PCDDs/PCDFs concentrations measured in flue gases from the underfiring system of two COBs at a Polish coking plant. The measurements included both an old and a new battery. The obtained concentrations of PCDDs/PCDFs were lower than reported in the literature (0.5-1.7 ng I-TEQ/tcoke, while the results for old COB were on average 3 times higher than for the new one. It was found that PCDD/F emission from COB underfiring system is insignificant and that PCDDs/PCDFs formation during coal coking should consider the mechanisms of their formation from mono- and polychlorophenols, as well as the influence of process parameters on the synthesis.

Graphitization of Coke and Its Interaction with Slag in the Hearth of a Blast Furnace

Science.gov (United States)

Li, Kejiang; Zhang, Jianliang; Liu, Yanxiang; Barati, Mansoor; Liu, Zhengjian; Zhong, Jianbo; Su, Buxin; Wei, Mengfang; Wang, Guangwei; Yang, Tianjun

2016-04-01

Coke reaction behavior in the blast furnace hearth has yet to be fully understood due to limited access to the high temperature zone. The graphitization of coke and its interaction with slag in the hearth of blast furnace were investigated with samples obtained from the center of the deadman of a blast furnace during its overhaul period. All hearth coke samples from fines to lumps were confirmed to be highly graphitized, and the graphitization of coke in the high temperature zone was convinced to start from the coke surface and lead to the formation of coke fines. It will be essential to perform further comprehensive investigations on graphite formation and its evolution in a coke as well as its multi-effect on blast furnace performance. The porous hearth cokes were found to be filled up with final slag. Further research is required about the capability of coke to fill final slag and the attack of final slag on the hearth bottom refractories since this might be a new degradation mechanism of refractories located in the hearth bottom.

Carbon dioxide emission in hydrogen production technology from coke oven gas with life cycle approach

Directory of Open Access Journals (Sweden)

Burmistrz Piotr

2016-01-01

Full Text Available The analysis of Carbon Footprint (CF for technology of hydrogen production from cleaned coke oven gas was performed. On the basis of real data and simulation calculations of the production process of hydrogen from coke gas, emission indicators of carbon dioxide (CF were calculated. These indicators are associated with net production of electricity and thermal energy and direct emission of carbon dioxide throughout a whole product life cycle. Product life cycle includes: coal extraction and its transportation to a coking plant, the process of coking coal, purification and reforming of coke oven gas, carbon capture and storage. The values were related to 1 Mg of coking blend and to 1 Mg of the hydrogen produced. The calculation is based on the configuration of hydrogen production from coke oven gas for coking technology available on a commercial scale that uses a technology of coke dry quenching (CDQ. The calculations were made using ChemCAD v.6.0.2 simulator for a steady state of technological process. The analysis of carbon footprint was conducted in accordance with the Life Cycle Assessment (LCA.

The reaction of Polish market to last year's changes on international coke and steel market

Energy Technology Data Exchange (ETDEWEB)

Czornik, G.; Gabriel, D. [Polski Koks S.A. (Poland)

2004-07-01

The presentation, outlined in 16 slides/overheads, discussed the following: Poland's position in the world market; the Polish coking industry and the world coke and steel industry; the reaction of Polish coke plants; the effect of the increase in coke prices; ownership changes in Poland's coking industry scenarios for the future; the role of Polski Koks in Poland's coking industry; and sales and exports of coke by Polski Koks.

Ge extraction from gasification fly ash

Energy Technology Data Exchange (ETDEWEB)

Oriol Font; Xavier Querol; Angel Lopez-Soler; Jose M. Chimenos; Ana I. Fernandez; Silvia Burgos; Francisco Garcia Pena [Institute of Earth Sciences ' Jaume Almera' , Barcelona (Spain)

2005-08-01

Water-soluble germanium species (GeS{sub 2}, GeS and hexagonal-GeO{sub 2}) are generated during coal gasification and retained in fly ash. This fact together with the high market value of this element and the relatively high contents in the fly ashes of the Puertollano Integrated Gasification in Combined Cycle (IGCC) plant directed our research towards the development of an extraction process for this element. Major objectives of this research was to find a low cost and environmentally suitable process. Several water based extraction tests were carried out using different Puertollano IGCC fly ash samples, under different temperatures, water/fly ash ratios, and extraction times. High Ge extraction yields (up to 84%) were obtained at room temperature (25{sup o}C) but also high proportions of other trace elements (impurities) were simultaneously extracted. Increasing the extraction temperature to 50, 90 and 150{sup o}C, Ge extraction yields were kept at similar levels, while reducing the content of impurities, the water/fly ash ratio and extraction time. The experimental data point out the influence of chloride, calcium and sulphide dissolutions on the Ge extraction. 16 refs., 9 figs., 6 tabs.

The 7th European gasification conference

Energy Technology Data Exchange (ETDEWEB)

NONE

2006-07-01

The theme of the conference was 'extending resources for clean energy'. Sessions covered coal gasification, gasification of biomass and waste, hydrogen and CO{sub 2} capture and storage, and development. The poster papers are also included. Selected papers have been abstracted separately on the Coal Abstracts database.

Wood biomass gasification in the world today

International Nuclear Information System (INIS)

Nikolikj, Ognjen; Perishikj, Radovan; Mikulikj, Jurica

1999-01-01

Today gasification technology of different kinds represents a more and more interesting option of the production of energy forms. The article describes a biomass gasification plant (waste wood) Sydkraft, Vernamo from Sweden. (Author)

Catalytic hot gas cleaning of gasification gas

Energy Technology Data Exchange (ETDEWEB)

Simell, P. [VTT Energy, Espoo (Finland). Energy Production Technologies

1997-12-31

The aim of this work was to study the catalytic cleaning of gasification gas from tars and ammonia. In addition, factors influencing catalytic activity in industrial applications were studied, as well as the effects of different operation conditions and limits. Also the catalytic reactions of tar and ammonia with gasification gas components were studied. The activities of different catalyst materials were measured with laboratory-scale reactors fed by slip streams taken from updraft and fluid bed gasifiers. Carbonate rocks and nickel catalysts proved to be active tar decomposing catalysts. Ammonia decomposition was in turn facilitated by nickel catalysts and iron materials like iron sinter and iron dolomite. Temperatures over 850 deg C were required at 2000{sup -1} space velocity at ambient pressure to achieve almost complete conversions. During catalytic reactions H{sub 2} and CO were formed and H{sub 2}O was consumed in addition to decomposing hydrocarbons and ammonia. Equilibrium gas composition was almost achieved with nickel catalysts at 900 deg C. No deactivation by H{sub 2}S or carbon took place in these conditions. Catalyst blocking by particulates was avoided by using a monolith type of catalyst. The apparent first order kinetic parameters were determined for the most active materials. The activities of dolomite, nickel catalyst and reference materials were measured in different gas atmospheres using laboratory apparatus. This consisted of nitrogen carrier, toluene as tar model compound, ammonia and one of the components H{sub 2}, H{sub 2}O, CO, CO{sub 2}, CO{sub 2}+H{sub 2}O or CO+CO{sub 2}. Also synthetic gasification gas was used. With the dolomite and nickel catalyst the highest toluene decomposition rates were measured with CO{sub 2} and H{sub 2}O. In gasification gas, however, the rate was retarded due to inhibition by reaction products (CO, H{sub 2}, CO{sub 2}). Tar decomposition over dolomite was modelled by benzene reactions with CO{sub 2}, H

Consumption of fuels and energy in the coking industry and ways of reducing consumption

Energy Technology Data Exchange (ETDEWEB)

Vasil' ev, Yu.S.; Tsel' ik, M.P.; Belkina, T.V. (Khar' kovskii Nauchno-Issledovatel' skii Uglekhimicheski Institut (USSR))

1989-08-01

Coking plants in the USSR consume 4,000 million kWh electric energy, 100 million GJ heat energy and 35,000 million m{sup 3} gaseous fuels per year. Structure of energy consumption is the following: 68% gaseous fuels, 24% steam and 8% electric energy. Processes of coal preparation, crushing, mixing, coking and quenching are analyzed from the point of view of energy consumption. The following methods for reducing energy consumption are discussed: using the FM-25 flotation machines for flotation of coking coal slurries, briquetting the whole coal charge for coking, optimization of air supply rates for combustion of gases used for coke oven heating, use of control systems for coke oven heating considering coal charge density, waste heat utilization from quenching. 4 refs.

GASIFICATION BASED BIOMASS CO-FIRING - PHASE I

Energy Technology Data Exchange (ETDEWEB)

Babul Patel; Kevin McQuigg; Robert F. Toerne

2001-12-01

Biomass gasification offers a practical way to use this locally available fuel source for co-firing traditional large utility boilers. The gasification process converts biomass into a low Btu producer gas that can be fed directly into the boiler. This strategy of co-firing is compatible with variety of conventional boilers including natural gas fired boilers as well as pulverized coal fired and cyclone boilers. Gasification has the potential to address all problems associated with the other types of co-firing with minimum modifications to the existing boiler systems. Gasification can also utilize biomass sources that have been previously unsuitable due to size or processing requirements, facilitating a reduction in the primary fossil fuel consumption in the boiler and thereby reducing the greenhouse gas emissions to the atmosphere.

Binderless briquetting of some selected South African prime coking, blend coking and weathered bituminous coals and the effect of coal properties on binderless briquetting

Energy Technology Data Exchange (ETDEWEB)

Mangena, S.J. [Division of Mining Technology, CSIR, PO Box 395, Pretoria, 0001 (South Africa); du Cann, V.M. [Coal and Mineral Technologies (Pty) Ltd, SABS, PO Box 73656, Lynnwood Ridge, Pretoria, 0040 (South Africa)

2007-07-02

The binderless briquetting of some selected South African prime coking and blend coking coals, as well as the effects of weathering on the binderless briquetting of some inertinite-rich bituminous coals, were investigated in the laboratory. Selected properties of these coals were determined and the coals were briquetted at various moisture contents and pressures. Based on the results obtained in this study, binderless briquetting was found to be most successful in the cases of the fresh, vitrinite-rich coking and blend coking coals and satisfactory in the fresh inertinite-rich Witbank coals. However, the bonding process seemed to be adversely affected by weathering. The negative impact on bonding could be ameliorated to some extent by the presence of a significant kaolinite content when the percentage ash reports in the order of more than 15% (air-dry basis). It should, however, be noted that kaolinite may reduce the water resistance of the briquettes. (author)

Fluidised-bed combustion of gasification residue

Energy Technology Data Exchange (ETDEWEB)

Korpela, T.; Kudjoi, A.; Hippinen, I.; Heinolainen, A.; Suominen, M.; Lu Yong [Helsinki Univ. of Technology (Finland). Lab of Energy Economics and Power Plant Engineering

1996-12-01

Partial gasification processes have been presented as possibilities for future power production. In the processes, the solid materials removed from a gasifier (i.e. fly ash and bed material) contain unburnt fuel and the fuel conversion is increased by burning this gasification residue either in an atmospheric or a pressurised fluidised-bed. In this project, which is a part of European JOULE 2 EXTENSION research programme, the main research objectives are the behaviour of calcium and sulphur compounds in solids and the emissions of sulphur dioxide and nitrogen oxides (NO{sub x} and N{sub 2}O) in pressurised fluidised-bed combustion of gasification residues. (author)

A small-angle neutron scattering investigation of coke deposits on catalysts

International Nuclear Information System (INIS)

Acharya, D.R.; Hughes, R.; Allen, A.J.

1990-01-01

Small-angle neutron scattering (SANS) has been used to characterize a silica-alumina catalyst before and after coke deposition. The reaction used to deactivate the catalyst was the isomerization of xylenes. The results showed that, while most of the surface area in this type of catalyst resides in the ultrafine pores of diameters less than 1 nm occupying about 7% of the sample volume, there appears to be no coke deposition in these pores. The coke seems to coat the solid structures of 3.3-nm diameter which are of capillary shape. Such structures occupy about 6% of the sample volume. The coke was found to correspond to amonolayer of composition CH 0.3 with a density of 1660 kg/m 3

Microstructural characteristics of toluene and quinoline-insolubles from coal-tar pitch and their cokes

Energy Technology Data Exchange (ETDEWEB)

Panaitescu, C. [University POLITEHNICA Bucharest, Faculty of Industrial Chemistry, Fuel Laboratory, Polizu St. 1, Sector 1, 011061, Bucharest (Romania); Predeanu, G. [Metallurgical Research Institute, Department of Raw Materials, Mehadia St. 39, Sector 6, 060543 Bucharest (Romania)

2007-08-01

The structural composition of coal-tar pitch used in the preparation of the special binder-pitch, was determined with special emphasis on the optical properties of the {beta}-resins, as typical components necessary to obtain electrodes of best quality through the pyrogenetic processes of baking and graphitization. In addition to raw toluene- and quinoline-insolubles (TI, QI), the corresponding cokes were analysed to evaluate, by structural composition and microtexture, the behaviour of pitch fractions during carbonization. The results suggest the dependence of the texture development on the type of toluene- and quinoline-insolubles and {beta}-resins during processing conditions, which influence the mesophase formation. An original and important result of the carbopetrographical study is represented by the identification and evaluation of {beta}-resins in the coke texture. (author)

Integrated Gasification SOFC Plant with a Steam Plant

DEFF Research Database (Denmark)

Rokni, Masoud; Pierobon, Leonardo

2011-01-01

A hybrid Solid Oxide Fuel Cell (SOFC) and Steam Turbine (ST) plant is integrated with a gasification plant. Wood chips are fed to the gasification plant to produce biogas and then this gas is fed into the anode side of a SOFC cycle to produce electricity and heat. The gases from the SOFC stacks...... enter into a burner to burn the rest of the fuel. The offgases after the burner are now used to generate steam in a Heat Recovery Steam Generator (HRSG). The generated steam is expanded in a ST to produce additional power. Thus a triple hybrid plant based on a gasification plant, a SOFC plant...... and a steam plant is presented and studied. The plant is called as IGSS (Integrated Gasification SOFC Steam plant). Different systems layouts are presented and investigated. Electrical efficiencies up to 56% are achieved which is considerably higher than the conventional integrated gasification combined...

Automatic combustion control of the ArcelorMittal Tubarao coke oven batteries

Energy Technology Data Exchange (ETDEWEB)

L. Barbosa de Oliveira Mello; C.-H. Sampaio Dandrea; G.-H. Marietto Goncalves; A. Estevao Torres; N.-L. Biccas

2008-05-15

The objective of the automatic combustion control is to guarantee the operational stability of the coke batteries based on the control of the coking time and consequently, minimize the reduction of useful life of the ovens. This control is guided by a mathematical model whose inputs are process variables and raw materials parameters and outputs are combustion parameters. Therefore, this paper will present the evolution of the performance of the burning process, providing a stability of the coking time.

PROSPECTS FOR COKE BREEZE RECOVERY

Directory of Open Access Journals (Sweden)

D. N. Mihnovets

2012-01-01

Full Text Available Researches give grounds to believe in the possibility of receiving briquettes from coke waste mixed with peat dry coal and their use for smelting iron in the cupola or as a household fuel.

Health Effects of Petroleum Coke

Science.gov (United States)

Significant quantities of fugitive dust from pet coke storage and handling operations present a health risk. EPA’s research suggests that petcoke does not pose a different health risk than similar-sized particulate matter (PM10).

Reuse and activation of petroleum coke to remove metals in water

International Nuclear Information System (INIS)

Cardona, Santiago

2006-01-01

In the investigation I am reused the coke generated in the refinancing of the petroleum. It was proposed to activate al coke with characteristics of a carbon activated commercial and subsequently to use it to remove silver and present mercury in water. The carbon activated produced and the carbon activated commercial, LQ1000, they were characterized with the norms ASTM, indicate of iodine, area superficial al blue of methylene and indicate of blue of methylene and the results were compared. Likewise in the process of adsorption, the process of adsorption itself model with the equations of Freundlich and Langmuir. The activation of the coke I am planned through a design of experiments four factorial. The 16 coals produced were submitted al process of adsorption silver and mercury by duplicate. The study I report al coke activated as better adsorbent than the LQ1000 and with a smaller cost of fabrication but with a smaller one area superficial that the commercial one. The results obtained permit to produce carbon activated from the coke but economic to compete with the commercial coals activate

Modeling integrated biomass gasification business concepts

Science.gov (United States)

Peter J. Ince; Ted Bilek; Mark A. Dietenberger

2011-01-01

Biomass gasification is an approach to producing energy and/or biofuels that could be integrated into existing forest product production facilities, particularly at pulp mills. Existing process heat and power loads tend to favor integration at existing pulp mills. This paper describes a generic modeling system for evaluating integrated biomass gasification business...

Surface structure and oxidation reactivity of oil sand coke particles

Energy Technology Data Exchange (ETDEWEB)

Fairbridge, C.; Palmer, A.D.; Ng, S.H.; Furimsky, E.

1987-05-01

Fractions of particles of varying mean diameter were isolated from coke obtained from the fluid coking of Athabasca bitumen. Correlations were established between the rate of oxygen sorption and the apparent surface area as measured by carbon dioxide adsorption. The rate of oxygen sorption, r/sub o/, could be related to particle radius, R, by r/sub o/ varying with R/sup D/ T over a range of particle size where D is the fractal dimension of the coke. The existence of such correlations may be related to the iterative processes which form the particles. 14 refs., 5 figs., 2 tabs.

CO2 gasification of char from lignocellulosic garden waste: Experimental and kinetic study.

Science.gov (United States)

Gupta, Ankita; Thengane, Sonal K; Mahajani, Sanjay

2018-04-25

In this study, the dry leaves litter from jackfruit, raintree, mango and eucalyptus trees, lignin, and cellulose were characterized, pyrolysed, and evaluated for their char reactivity towards CO 2 gasification using TGA. The differences in char reactivity were attributed to the difference in char morphology and the varying inorganic contents. The mineral analysis of biomass ash showed the presence of alkali minerals some of which could act as catalysts. The adverse effect of high silica content was also evident through the experimental results. The kinetic parameters for gasification reaction were determined using three different reaction models. A modified random pore model was investigated to account for the influence of inorganic content. The effect of external catalyst on CO 2 gasification was also studied by adding potassium carbonate to biomass char and pellets. The results obtained from this study can be conveniently used in the design of a gasifier for lignocellulosic garden waste. Copyright © 2018 Elsevier Ltd. All rights reserved.

Precautionary measures in determining volatile matter in natural coke washability fractions

Energy Technology Data Exchange (ETDEWEB)

Ashok K. Singh; N.K. Shukla; S.K. Srivastava; D.D. Haldar; B.N. Roy; Mamta Sharma [Central Institute of Mining and Fuel Research, Dhanbad (India)

2009-01-15

Industrial utilization of heat-altered coal, especially natural coke derived from coking coal, has become a challenge. As such approximately 3,500 million tones (Mt) reserves of baked coals are available in different coalfields of India. In the present investigation, a natural coke sample (03 tone) was collected from a huge dump of seam XIV of Burragarh colliery under leasehold of Bharat Coking Coal Ltd., a subsidiary of Coal India Ltd., situated in Dhanbad district of Jharkhand state. It was observed that the volatile matter in the washability fractions of different size ranges (50 to 0.5 mm) at specific gravity 1.40 to 1.80 showed erratic distribution with respect to ash. To check the abnormality, the subsamples were subjected to microscopic (petrographic) study and chemical analysis including CO{sub 2} determination. The high concentration of CO{sub 2} is related to high concentration of carbonate minerals generated due to igneous intrusions in coal seams. Based on above observations, it was concluded that the volatile matter can be corrected through determined CO{sub 2} content in each fraction. Since efforts are being made to use natural coke in different industries such as steel, power, cement, carbon artifacts, etc., a careful investigation of volatile matter distribution in natural coke washability fractions would be of immense help in planning its bulk use.

Distillation of tar and tar fractions in the presence of surface-active coke

Energy Technology Data Exchange (ETDEWEB)

Jaeppelt, A; Klaus, J

1943-01-01

The tar obtained by low-temperature carbonization of Upper Silesian gas coke and fractions from this tar were distilled in the presence of different grades of coke dust with varying surface activity; the coke had been activated by steam in the course of its production by low-temperature carbonization. The surface activity of the coke dusts was measured by determining the heat of wetting with C/sub 6/H/sub 6/. Tar and coke dust, both anhydrous, were mixed in a kneading machine in such proportions that the capillaries of the dust were saturated and enough ''externally'' bound tar was present to permit briquetting. The briquets were distilled without cracking and with steam as heating medium. The yield and quality of the distillate depended on the magnitude of the internal surface of the coke dust used; a mixture of a very active coke from brown coal and tar yielded a distillate with Conradson carbon residue of 1.34 percent, asphalt content 6.1 percent and eta/sub 20/ 5.4/sup 0/ E. as compared with C residue of 10.95 percent, asphalt content 33.5 percent and eta/sub 20/ 123.6/sup 0/ E. of the distillate obtained in the absence of surface-active coke. Even higher-boiling fractions can be improved by this treatment, although it is preferable to use oils with an initial boiling point below 300/sup 0/. The ratio of oil to adsorbent is not critical, but better results were obtained with higher percentages of added coke dust. The process in its present form is not suited for the conversion of crude creosote to useful phenols.

Effect of pyrolysis pressure and heating rate on radiata pine char structure and apparent gasification reactivity

Energy Technology Data Exchange (ETDEWEB)

E. Cetin; R. Gupta; B. Moghtaderi [University of Newcastle, Callaghan, NSW (Australia). Discipline of Chemical Engineering, Faculty of Engineering and Built Environment, School of Engineering

2005-07-01

The knowledge of biomass char gasification kinetics has considerable importance in the design of advanced biomass gasifiers, some of which operate at high pressure. The char gasification kinetics themselves are influenced by char structure. In this study, the effects of pyrolysis pressure and heating rate on the char structure were investigated using scanning electron microscopy (SEM) analysis, digital cinematography, and surface area analysis. Char samples were prepared at pressures between 1 and 20 bar, temperatures ranging from 800 to 1000{degree}C, and heating rates between 20 and 500{degree}C/s. Our results indicate that pyrolysis conditions have a notable impact on the biomass char morphology. Pyrolysis pressure, in particular, was found to influence the size and the shape of char particles while high heating rates led to plastic deformation of particles (i.e. melting) resulting in smooth surfaces and large cavities. The global gasification reactivities of char samples were also determined using thermogravimetric analysis (TGA) technique. Char reactivities were found to increase with increasing pyrolysis heating rates and decreasing pyrolysis pressure. 22 refs., 8 figs., 2 tabs.

Effect of bioleaching on hydrogen-rich gas production by steam gasification of sewage sludge

International Nuclear Information System (INIS)

Li, Hanhui; Chen, Zhihua; Huo, Chan; Hu, Mian; Guo, Dabin; Xiao, Bo

2015-01-01

Highlights: • Bioleaching can modify the physicochemical property of sewage sludge. • The enhancement is mainly hydrogen. • Bioleaching can enhance the gas production in gasification of sewage sludge. • Study provides an insight for future application of bioleached sewage sludge. - Abstract: Effect of bioleaching on hydrogen-rich gas production by steam gasification of sewage sludge was carried out in a lab-scale fixed-bed reactor. The influence of sewage sludge solids concentrations (6–14% (w/v) in 2% increments) during the bioleaching process and reactor temperature (600–900 °C in 100 °C increments) on gasification product yields and gas composition were studied. Characterization of samples showed that bioleaching treatment, especially in 6% (w/v) sludge solids concentration, led to metal removal effectively and modifications in the physicochemical property of sewage sludge which was favored for gasification. The maximum gas yield (49.4%) and hydrogen content (46.4%) were obtained at 6% (w/v) sludge solids concentration and reactor temperature of 900 °C. Sewage sludge after the bioleaching treatment may be a feasible feedstock for hydrogen-rich gas product.

Radiative Gasification Apparatus

Data.gov (United States)

Federal Laboratory Consortium — This apparatus, developed at EL, determines gasification rate (mass loss rate) of a horizontally oriented specimen exposed in a nitrogen environment to a controlled...

The coke formation during the pyrolysis of 1,2-dichloroethane - results of radiotracer experiments

International Nuclear Information System (INIS)

Kopinke, F.D.; Zychlinski, W.; Rodewald, D.

1990-01-01

The formation of coke-like deposits during the pyrolysis of dichloroethane has been investigated by means of 14 C-labelled compounds. Starting from industrial feedstocks coke is formed from dichloroethane and its primary reaction products as well as from trace impurities with comparable rates. Chloroprene has been revealed as an effective coke precursor. The coke formation from industrial feedstocks can be reduced significantly by suitable purification methods. (author)

CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES; FINAL

International Nuclear Information System (INIS)

Dr. Yaw D. Yeboah; Dr. Yong Xu; Dr. Atul Sheth; Dr. Pradeep Agrawal

2001-01-01

The Gas Research Institute (GRI) estimates that by the year 2010, 40% or more of U.S. gas supply will be provided by supplements including substitute natural gas (SNG) from coal. These supplements must be cost competitive with other energy sources. The first generation technologies for coal gasification e.g. the Lurgi Pressure Gasification Process and the relatively newer technologies e.g. the KBW (Westinghouse) Ash Agglomerating Fluidized-Bed, U-Gas Ash Agglomerating Fluidized-Bed, British Gas Corporation/Lurgi Slagging Gasifier, Texaco Moving-Bed Gasifier, and Dow and Shell Gasification Processes, have several disadvantages. These disadvantages include high severities of gasification conditions, low methane production, high oxygen consumption, inability to handle caking coals, and unattractive economics. Another problem encountered in catalytic coal gasification is deactivation of hydroxide forms of alkali and alkaline earth metal catalysts by oxides of carbon (CO(sub x)). To seek solutions to these problems, a team consisting of Clark Atlanta University (CAU, a Historically Black College and University, HBCU), the University of Tennessee Space Institute (UTSI) and Georgia Institute of Technology (Georgia Tech) proposed to identify suitable low melting eutectic salt mixtures for improved coal gasification. The research objectives of this project were to: Identify appropriate eutectic salt mixture catalysts for coal gasification; Assess agglomeration tendency of catalyzed coal; Evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; Determine catalyst dispersion at high carbon conversion levels; Evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; Evaluate the recovery, regeneration and recycle of the spent catalysts; and Conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process

Gasification of coal with steam using heat from HTRs

International Nuclear Information System (INIS)

Juentgen, H.; Heek, K.H. van

1975-01-01

In existing coal gasification processes a substantial part of the coal is used to provide the heat for the reaction, for the generation and superheating of steam and for the production of oxygen. By using heat from HTRs to substitute this part, the coal is then completely used as raw material for gas production. This offers the following advantages compared with the existing processes: a saving of coal, less CO 2 emission and, in countries with high coal costs, lower gas production costs. A survey is given of the state of the project, discussing the first design of a commercial gasifier, the influence of the helium outlet temperature of the HTR, kinds of products, and the overall efficiency of the plant. The aim of the development is to demonstrate the use of heat from an HTR for full scale coal gasification, starting in 1985. (Auth.)

Effect of gasification agent on the performance of solid oxide fuel cell and biomass gasification systems

International Nuclear Information System (INIS)

Colpan, C.O.; Hamdullahpur, F.; Dincer, I.; Yoo, Y.

2009-01-01

In this study, an integrated SOFC and biomass gasification system is modeled. For this purpose, energy and exergy analyses are applied to the control volumes enclosing the components of the system. However, SOFC is modeled using a transient heat transfer model developed by the authors in a previous study. Effect of gasification agent, i.e. air, enriched oxygen and steam, on the performance of the overall system is studied. The results show that steam gasification case yields the highest electrical efficiency, power-to-heat ratio and exergetic efficiency, but the lowest fuel utilization efficiency. For this case, it is found that electrical, fuel utilization and exergetic efficiencies are 41.8%, 50.8% and 39.1%, respectively, and the power-to-heat ratio is 4.649. (author)

International Seminar on Gasification 2008

Energy Technology Data Exchange (ETDEWEB)

Held, Joergen [ed.

2008-11-15

In total 20 international and national experts were invited to give presentations (The PPT-presentations are collected in this volume).The seminar was divided into three parts: Production technologies; Applications - Gas turbines and gas Engines - Biomethane as vehicle fuel- Syngas in industrial processes; Strategy, policy and vision. Production of synthetic fuels through gasification of biomass is expected to develop rapidly due to political ambitions related to the strong fossil fuel dependency, especially within the transportation sector, security of supply issues and the growing environmental concern. Techniques that offer a possibility to produce high quality fuels in an efficient and sustainable way are of great importance. In this context gasification is expected to play a central part. The indirect gasification concept has been further developed in recent years and there are now pilot and demonstration plants as well as commercial plants in operation. The RandD activities at the semi-industrial plant in Guessing, Austria have resulted in the first commercial plant, in Oberwart. The design data is 8.5 MW{sub th} and 2.7 MW{sub e} which gives an electric efficiency of 32 % and the possibility to produce biomethane. In this scale conventional CHP production based on combustion of solid biomass and the steam cycle would result in a poor electric efficiency. Metso Power has complemented the 12 MW{sub th} CFB-boiler at Chalmers University of Technology, Gothenburg, Sweden with a 2 MW{sub th} indirect gasifier. The gasifier is financed by Gothenburg Energy and built for RD purposes. Gothenburg Energy in collaboration with E.ON Sweden will in a first stage build a 20 MW plant for biomethane production (as vehicle fuel and for grid injection) in Gothenburg based on the indirect gasification technology. The plant is expected to be in operation in 2012. The next stage involves an 80 MW plant with a planned start of operation in 2015. Indirect gasification of biomass

Low temperature circulating fluidized bed gasification and co-gasification of municipal sewage sludge. Part 2: Evaluation of ash materials as phosphorus fertilizer.

Science.gov (United States)

Thomsen, Tobias Pape; Hauggaard-Nielsen, Henrik; Gøbel, Benny; Stoholm, Peder; Ahrenfeldt, Jesper; Henriksen, Ulrik B; Müller-Stöver, Dorette Sophie

2017-08-01

The study is part 2 of 2 in an investigation of gasification and co-gasification of municipal sewage sludge in low temperature gasifiers. In this work, solid residuals from thermal gasification and co-gasification of municipal sewage sludge were investigated for their potential use as fertilizer. Ashes from five different low temperature circulating fluidized bed (LT-CFB) gasification campaigns including two mono-sludge campaigns, two sludge/straw mixed fuels campaigns and a straw reference campaign were compared. Experiments were conducted on two different LT-CFBs with thermal capacities of 100kW and 6MW, respectively. The assessment included: (i) Elemental composition and recovery of key elements and heavy metals; (ii) content of total carbon (C) and total nitrogen (N); (iii) pH; (iv) water extractability of phosphorus after incubation in soil; and (v) plant phosphorus response measured in a pot experiment with the most promising ash material. Co-gasification of straw and sludge in LT-CFB gasifiers produced ashes with a high content of recalcitrant C, phosphorus (P) and potassium (K), a low content of heavy metals (especially cadmium) and an improved plant P availability compared to the mono-sludge ashes, thereby showing the best fertilizer qualities among all assessed materials. It was also found that bottom ashes from the char reactor contained even less heavy metals than cyclone ashes. It is concluded that LT-CFB gasification and co-gasification is a highly effective way to purify and sanitize sewage sludge for subsequent use in agricultural systems. Copyright © 2017 Elsevier Ltd. All rights reserved.

Integrated bioenergy conversion concepts for small scale gasification power systems

Science.gov (United States)

Aldas, Rizaldo Elauria

Thermal and biological gasification are promising technologies for addressing the emerging concerns in biomass-based renewable energy, environmental protection and waste management. However, technical barriers such as feedstock quality limitations, tars, and high NOx emissions from biogas fueled engines impact their full utilization and make them suffer at the small scale from the need to purify the raw gas for most downstream processes, including power generation other than direct boiler use. The two separate gasification technologies may be integrated to better address the issues of power generation and waste management and to complement some of each technologies' limitations. This research project investigated the technical feasibility of an integrated thermal and biological gasification concept for parameters critical to appropriately matching an anaerobic digester with a biomass gasifier. Specific studies investigated the thermal gasification characteristics of selected feedstocks in four fixed-bed gasification experiments: (1) updraft gasification of rice hull, (2) indirect-heated gasification of rice hull, (3) updraft gasification of Athel wood, and (4) downdraft gasification of Athel and Eucalyptus woods. The effects of tars and other components of producer gas on anaerobic digestion at mesophilic temperature of 36°C and the biodegradation potentials and soil carbon mineralization of gasification tars during short-term aerobic incubation at 27.5°C were also examined. Experiments brought out the ranges in performance and quality and quantity of gasification products under different operating conditions and showed that within the conditions considered in the study, these gasification products did not adversely impact the overall digester performance. Short-term aerobic incubation demonstrated variable impacts on carbon mineralization depending on tar and soil conditions. Although tars exhibited low biodegradation indices, degradation may be improved if the

Electrofluid gasification of coal with nuclear energy

International Nuclear Information System (INIS)

Pulsifer, A.H.; Wheelock, T.D.

1978-01-01

The gasification of coal by reaction with steam requires addition of large amounts of energy. This energy can be supplied by a high-temperature nuclear reactor which is coupled to a fluidized bed gasifier either thermally or electrically via an electrofluid gasifier. A comparison of the economics of supplying energy by these two alternatives demonstrates that electrofluid gasification in combination with a high-temperature nuclear reactor may in some circumstances be economically attractive. In addition, a review of recent experiments in small-scale electrofluid gasifiers indicates that this method of gasification is technically feasible. (Auth.)

Electrofluid gasification of coal with nuclear energy

International Nuclear Information System (INIS)

Pulsifer, A.H.; Wheelock, T.D.

1978-01-01

The gasification of coal by reaction with steam requires the addition of large amounts of energy. This energy can be supplied by a high-temperature nuclear reactor which is coupled to a fluidized bed gasifier either thermally or electrically via an electrofluid gasifier. A comparison of the economics of supplying energy by these two alternatives demonstrates that electrofluid gasification in combination with a high-temperature nuclear reactor may in some circumstances be economically attractive. In addition, a review of recent experiments in small-scale electrofluid gasifiers indicates that this method of gasification is technically feasible

FEED SYSTEM INNOVATION FOR GASIFICATION OF LOCALLY ECONOMICAL ALTERNATIVE FUELS (FIGLEAF)

Energy Technology Data Exchange (ETDEWEB)

Michael L. Swanson; Mark A. Musich; Darren D. Schmidt; Joseph K. Schultz

2003-02-01

The Feed System Innovation for Gasification of Locally Economical Alternative Fuels (FIGLEAF) project was conducted by the Energy & Environmental Research Center and Gasification Engineering Corporation of Houston, Texas (a subsidiary of Global Energy Inc., Cincinnati, Ohio), with 80% cofunding from the U.S. Department of Energy (DOE). The goal of the project was to identify and evaluate low-value fuels that could serve as alternative feedstocks and to develop a feed system to facilitate their use in integrated gasification combined-cycle and gasification coproduction facilities. The long-term goal, to be accomplished in a subsequent project, is to install a feed system for the selected fuel(s) at Global Energy's commercial-scale 262-MW Wabash River Coal Gasification Facility in West Terre Haute, Indiana. The feasibility study undertaken for the project consisted of identifying and evaluating the economic feasibility of potential fuel sources, developing a feed system design capable of providing a fuel at 400 psig to the second stage of the E-Gas (Destec) gasifier to be cogasified with coal, performing bench- and pilot-scale testing to verify concepts and clarify decision-based options, reviewing information on high-pressure feed system designs, and determining the economics of cofeeding alternative feedstocks with the conceptual feed system design. A preliminary assessment of feedstock availability within Indiana and Illinois was conducted. Feedstocks evaluated included those with potential tipping fees to offset processing cost: sewage sludge, municipal solid waste, used railroad ties, urban wood waste (UWW), and used tires/tire-derived fuel. Agricultural residues and dedicated energy crop fuels were not considered since they would have a net positive cost to the plant. Based on the feedstock assessment, sewage sludge was selected as the primary feedstock for consideration at the Wabash River Plant. Because of the limited waste heat available for drying and

TEXACO GASIFICATION PROCESS - INNOVATIVE TECHNOLOGY EVALUATION REPORT

Science.gov (United States)

This report summarizes the evaluation of the Texaco Gasification Process (TGP) conducted under the U.S. Environmental Protection Agency (EPA) Superfund Innovative Technology Evaluation (SITE) Program. The Texaco Gasification Process was developed by Texaco Inc. The TGP is a comm...

From coal to biomass gasification: Comparison of thermodynamic efficiency

International Nuclear Information System (INIS)

Prins, Mark J.; Ptasinski, Krzysztof J.; Janssen, Frans J.J.G.

2007-01-01

The effect of fuel composition on the thermodynamic efficiency of gasifiers and gasification systems is studied. A chemical equilibrium model is used to describe the gasifier. It is shown that the equilibrium model presents the highest gasification efficiency that can be possibly attained for a given fuel. Gasification of fuels with varying composition of organic matter, in terms of O/C and H/C ratio as illustrated in a Van Krevelen diagram, is compared. It was found that exergy losses in gasifying wood (O/C ratio around 0.6) are larger than those for coal (O/C ratio around 0.2). At a gasification temperature of 927 deg. C, a fuel with O/C ratio below 0.4 is recommended, which corresponds to a lower heating value above 23 MJ/kg. For gasification at 1227 deg. C, a fuel with O/C ratio below 0.3 and lower heating value above 26 MJ/kg is preferred. It could thus be attractive to modify the properties of highly oxygenated biofuels prior to gasification, e.g. by separation of wood into its components and gasification of the lignin component, thermal pre-treatment, and/or mixing with coal in order to enhance the heating value of the gasifier fuel

Dry purification of aspirational air in coke-sorting systems with wet slaking of coke

Energy Technology Data Exchange (ETDEWEB)

T.F. Trembach; A.G. Klimenko [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

2009-07-15

Coke transportation after wet slaking is accompanied by the release of dust in the production building and in the surrounding atmosphere. Wet methods are traditionally used to purify very humid air. Giprokoks has developed designs for highly efficient dry dust-removal methods in such conditions.

Solar coal gasification reactor with pyrolysis gas recycle

Science.gov (United States)

Aiman, William R.; Gregg, David W.

1983-01-01

Coal (or other carbonaceous matter, such as biomass) is converted into a duct gas that is substantially free from hydrocarbons. The coal is fed into a solar reactor (10), and solar energy (20) is directed into the reactor onto coal char, creating a gasification front (16) and a pyrolysis front (12). A gasification zone (32) is produced well above the coal level within the reactor. A pyrolysis zone (34) is produced immediately above the coal level. Steam (18), injected into the reactor adjacent to the gasification zone (32), reacts with char to generate product gases. Solar energy supplies the energy for the endothermic steam-char reaction. The hot product gases (38) flow from the gasification zone (32) to the pyrolysis zone (34) to generate hot char. Gases (38) are withdrawn from the pyrolysis zone (34) and reinjected into the region of the reactor adjacent the gasification zone (32). This eliminates hydrocarbons in the gas by steam reformation on the hot char. The product gas (14) is withdrawn from a region of the reactor between the gasification zone (32) and the pyrolysis zone (34). The product gas will be free of tar and other hydrocarbons, and thus be suitable for use in many processes.

Naive forecasting: the fiasco of coal gasification

Energy Technology Data Exchange (ETDEWEB)

Peirce, W S

1985-01-01

The decision by the U.S. government to subsidize the development of coal gasification was based on a naive forecast that neglected the influence of price on both conventional sources of supply and consumer demand. Even before substantial construction costs were incurred on the Great Plains plant, a surplus of natural gas has developed. The political process, however, did not include the sort of critical review that often accompanies the financing decision in the private sector and that would surely have prevented this error. 17 references.

Effects of Two-stage Heat Treatment on Delayed Coke and Study of Their Surface Texture Characteristics

Science.gov (United States)

Im, Ui-Su; Kim, Jiyoung; Lee, Seon Ho; Lee, Byung-Rok; Peck, Dong-Hyun; Jung, Doo-Hwan

2017-12-01

In the present study, surface texture features and chemical properties of two types of cokes, made from coal tar by either 1-stage heat treatment or 2-stage heat treatment, were researched. The relationship between surface texture characteristics and the chemical properties was identified through molecular weight distribution, insolubility of coal tar, weight loss with temperature increase, coking yield, and polarized light microscope analysis. Rapidly cleared anisotropy texture in cokes was observed in accordance with the coking temperature rise. Quinoline insolubility and toluene insolubility of coal tar increased with a corresponding increases in coking temperature. In particular, the cokes produced by the 2-stage heat treatment (2S-C) showed surface structure of needle cokes at a temperature approximately 50°C lower than the 1-stage heat treatment (1S-C). Additionally, the coking yield of 2S-C increased by approximately 14% in comparison with 1S-C.

Co-gasification of tire and biomass for enhancement of tire-char reactivity in CO2 gasification process.

Science.gov (United States)

Lahijani, Pooya; Zainal, Zainal Alimuddin; Mohamed, Abdul Rahman; Mohammadi, Maedeh

2013-06-01

In this investigation, palm empty fruit bunch (EFB) and almond shell (AS) were implemented as two natural catalysts rich in alkali metals, especially potassium, to enhance the reactivity of tire-char through co-gasification process. Co-gasification experiments were conducted at several blending ratios using isothermal Thermogravimetric analysis (TGA) under CO2. The pronounced effect of inherent alkali content of biomass-chars on promoting the reactivity of tire-char was proven when acid-treated biomass-chars did not exert any catalytic effect on improving the reactivity of tire-char in co-gasification experiments. In kinetic studies of the co-gasified samples in chemically-controlled regime, modified random pore model (M-RPM) was adopted to describe the reactive behavior of the tire-char/biomass-char blends. By virtue of the catalytic effect of biomass, the activation energy for tire-char gasification was lowered from 250 kJ/mol in pure form 203 to 187 kJ/mol for AS-char and EFB-char co-gasified samples, respectively. Copyright © 2013 Elsevier Ltd. All rights reserved.

CO2 gasification of microalgae (N. Oculata – A thermodynamic study

Directory of Open Access Journals (Sweden)

Adnan Muflih Arisa

2018-01-01

Full Text Available A new model of CO2 gasification has been developed in the Aspen Plus. The potential of microalgae (N. oculata for CO2 gasification also has been investigated. The present gasification process utilizes the CO2 at atmospheric pressure as the gasifying agent. The steam is also injected to the gasification to enhance the H2 production. The composition of the producer gas and gasification system efficiency (GSE are used for performance evaluation. It is found that the CO2 gasification of microalgae produces a producer gas with a high concentration of CO and H2. The GSE indicates that the process works at high performance.

Coke battery with 51-m{sup 3} furnace chambers and lateral supply of mixed gas

Energy Technology Data Exchange (ETDEWEB)

V.I. Rudyka; N.Y. Chebotarev; O.N. Surenskii; V.V. Derevich [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

2009-07-15

The basic approaches employed in the construction of coke battery 11A at OAO Magnitogorskii Metallurgicheskii Kombinat are outlined. This battery includes 51.0-m{sup 3} furnaces and a dust-free coke-supply system designed by Giprokoks with lateral gas supply; it is heated exclusively by low-calorific mixed gas consisting of blast-furnace gas with added coke-oven gas. The 82 furnaces in the coke battery are divided into two blocks of 41. The gross coke output of the battery (6% moisture content) is 1140000 t/yr.

Record coking coal settlements

Energy Technology Data Exchange (ETDEWEB)

Macdonald, C.

2005-02-01

The US$100/tonne psychological barrier in coking coal prices has been well and truly smashed. The article examines developments in coal pricing. It includes quotes from many senior executives in the coal industry as collected at McCloskey's Australian Coal.04 conference held in Sydney, 18-19 November 2004. 2 photos.

Combined XRD and Raman studies of coke types found in SAPO-34 after methanol and propene conversion

DEFF Research Database (Denmark)

Wragg, David S.; Grønvold, Arne; Voronov, Alexey

2013-01-01

oligomerisation (PO) reactions. The coke caused by MTO leads to two distinct sets of HRPD peaks which can be indexed by two SAPO-34 unit cells with different lattice parameters and coke contents. We believe that these unit cells represent different zones of the catalyst filled with different coke types. PO coking...... does not lead to splitting of the diffraction peaks. Raman spectra show differences between the coke types produced by MTO and PO with the same overall trend of increasingly polyaromatic coke with increasing coke mass. The intensity of the monocyclic and polyaromatic peaks in the MTO Raman spectra...... correspond to the phase fractions of the two cell types used in the Rietveld refinement, suggesting a link between the two phases and the two coke types. The PO Raman spectra have a stronger polyaromatic band at low coke, suggesting that polyaromatics form faster. In situ powder XRD studies suggest...

Biomass gasification for production of 'green energy'

International Nuclear Information System (INIS)

Mambre, V.

2008-01-01

This paper presents the differences between biomass gasification and biomass methanation, two ways of using biomass for decentralized production of energy. The stakes of biomass and biomass gasification for meeting the European and national energy goals and environmental targets are summarized. The gasification principle is described and in particular the FICFB optimized process from Repotec for the production of concentrated syngas. The four different ways of syngas valorization (combined heat and power (CHP), 'green methane' (SNG), 'green hydrogen' (gas shift) and liquid biofuels of 2. generation (Fisher-Tropsch)) are recalled and compared with each other. Finally, the economical and environmental key issues of the global chain are summarized with their technological and scientific key locks. The GAYA R and D project of Gaz de France Suez group, which aims at developing gasification and methanation demonstration plants through different programs with European partners, is briefly presented. (J.S.)

Gasification in a revolving tube

International Nuclear Information System (INIS)

Speicher, R.F.

1981-01-01

The concept of a method for allothermal coal gasification is to refine raw lignite from the Rhine area to high-quality synthesis gas or reduction gas without extracting the water utilizing nuclear process heat in a heated revolving bundle of tubes. Computational models are described for the macroscopic course of events in parallel flow gasification. In the design of the test plant, the principle of drag-in and transport of the tube drier was applied. (DG) [de

Pressurized pyrolysis and gasification behaviour of black liquor and biofuels

Energy Technology Data Exchange (ETDEWEB)

Whitty, K.; Backman, R.; Hupa, M. [Aabo Akademi, Turku (Finland)

1996-12-01

The objective of this project is to obtain basic experimental data on pyrolysis and gasification of various black liquors and biofuels at elevated pressures, and to model these processes. Liquor-to-liquor differences in conversion behavior of single liquor droplets during gasification at atmospheric pressure were investigated. The applicability of a rate equation developed for catalyzed gasification of carbon was investigated with regard to pressurized black liquor gasification. A neural network was developed to simulate the progression of char conversion during pressurized black liquor gasification. Pyrolysis of black liquor in a pressurized drop-tube furnace was investigated in collaboration with KTH in Stockholm. (author)

Effect of small-scale biomass gasification at the state of refractory lining the fixed bed reactor

Energy Technology Data Exchange (ETDEWEB)

Janša, Jan, E-mail: jan.jansa@vsb.cz; Peer, Vaclav, E-mail: vaclav.peer@vsb.cz; Pavloková, Petra, E-mail: petra.pavlokova@vsb.cz [VŠB – Technical University of Ostrava, Energy Research Center, 708 33 Ostrava (Czech Republic)

2016-06-30

The article deals with the influence of biomass gasification on the condition of the refractory lining of a fixed bed reactor. The refractory lining of the gasifier is one part of the device, which significantly affects the operational reliability and durability. After removing the refractory lining of the gasifier from the experimental reactor, there was done an assessment how gasification of different kinds of biomass reflected on its condition in terms of the main factors affecting its life. Gasification of biomass is reflected on the lining, especially through sticking at the bottom of the reactor. Measures for prolonging the life of lining consist in the reduction of temperature in the reactor, in this case, in order to avoid ash fusion biomass which it is difficult for this type of gasifier.

Coke burning behavior of a catalyst of ZSM-5/ZSM-11 co-crystallized zeolite in the alkylation of benzene with FCC off-gas to ethylbenzene

Energy Technology Data Exchange (ETDEWEB)

Song, Yi; Zhai, Yuchun [Northeastern University, Shenyang, 110006 (P. R. China); Liu, Shenglin; Wang, Qingxia; Xu, Longya [State Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, P. O. Box 110, Dalian 116023 (P. R. China)

2006-04-15

Since the commercialization of ethylbenzene production via alkylation of benzene with the dilute ethene in FCC off-gas over a ZSM-5/ZSM-11 co-crystallized zeolite catalyst in China, the catalyst has been regenerated several times and showed good regeneration performance. During the alkylation process, the catalytic activity decreases, some of the catalyst pores are blocked and the acid centers are partly covered by coke deposition. Influence of the factors such as catalyst particle size, temperature, etc. on the burning rate of the coke was investigated by the TG technique, and a rate equation for coke burning on the ZSM-5/ZSM-11 co-crystallized catalyst was established. (author)

Discrete Element Method Modeling of the Rheological Properties of Coke/Pitch Mixtures.

Science.gov (United States)

Majidi, Behzad; Taghavi, Seyed Mohammad; Fafard, Mario; Ziegler, Donald P; Alamdari, Houshang

2016-05-04

Rheological properties of pitch and pitch/coke mixtures at temperatures around 150 °C are of great interest for the carbon anode manufacturing process in the aluminum industry. In the present work, a cohesive viscoelastic contact model based on Burger's model is developed using the discrete element method (DEM) on the YADE, the open-source DEM software. A dynamic shear rheometer (DSR) is used to measure the viscoelastic properties of pitch at 150 °C. The experimental data obtained is then used to estimate the Burger's model parameters and calibrate the DEM model. The DSR tests were then simulated by a three-dimensional model. Very good agreement was observed between the experimental data and simulation results. Coke aggregates were modeled by overlapping spheres in the DEM model. Coke/pitch mixtures were numerically created by adding 5, 10, 20, and 30 percent of coke aggregates of the size range of 0.297-0.595 mm (-30 + 50 mesh) to pitch. Adding up to 30% of coke aggregates to pitch can increase its complex shear modulus at 60 Hz from 273 Pa to 1557 Pa. Results also showed that adding coke particles increases both storage and loss moduli, while it does not have a meaningful effect on the phase angle of pitch.

Simulation of the gasification of animal wastes in a dual gasifier using Aspen Plus®

International Nuclear Information System (INIS)

Fernandez-Lopez, M.; Pedroche, J.; Valverde, J.L.; Sanchez-Silva, L.

2017-01-01

Highlights: • The gasification of manure was evaluated using the software Aspen Plus®. • Composition and LHV of the obtained syngas depends on the operating conditions. • CO 2 net emissions for the steam and CO 2 gasification processes were calculated. • Manure steam gasification can be used as feedstock for Fischer-Tropsch. • Manure CO 2 gasification lead to a syngas suitable for energy production. - Abstract: The gasification of an animal waste biomass (manure) in a dual gasifier was studied using the software Aspen Plus®. For this purpose, a model based on a Gibbs free energy reactor was considered. Effects of the gasification temperature, the gasifying/biomass ratio and the use of steam and CO 2 as the gasifying agents on the composition and the low heating value (LHV) of the produced syngas were evaluated. In this sense, the H 2 /CO ratio and the LHV were the parameters calculated to stablish the best operating conditions for the production of either hydrocarbons via Fischer-Tropsch or energy. Furthermore, the CO 2 net emissions generated by the gasification process were also important in the selection of the best operating conditions from an environmental point of view. The obtained results showed that for both gasifying agents the H 2 and CO production was favoured at high temperatures whereas the production of CH 4 and CO 2 was favoured at low ones. On the other hand, the H 2 production was higher when steam was used as the gasifying agent and the formation of CO was enhanced when CO 2 was considered as gasification agent. An increase of the gasifying agent/biomass ratio had a negatively influence on the production of CH 4 , leading to a decrease of the LHV. Therefore, steam as the gasifying agent and high temperatures favoured the obtaining of a syngas suitable for the Fischer-Tropsch process whereas CO 2 and low gasification temperatures enhanced a syngas with a high LHV which could be used for energy production. Finally, the net CO 2

Syngas production from downdraft gasification of oil palm fronds

International Nuclear Information System (INIS)

Atnaw, Samson Mekbib; Sulaiman, Shaharin Anwar; Yusup, Suzana

2013-01-01

Study on gasification of OPF (oil palm fronds) is scarce although the biomass constitutes more than 24% of the total oil palm waste. The lack of research related to gasification of oil palm fronds calls for a study on gasification behaviour of the fuel. In this paper the effects of reactor temperature and ER (equivalence ratio) on gas composition, calorific value and gasification efficiency of downdraft gasification of OPF were investigated. The heating value of syngas and the values of cold gas and carbon conversion efficiencies of gasification obtained were found to be comparable with woody biomass. The study showed that oxidation zone temperature above 850 °C is favourable for high concentration of the fuel components of syngas CO, H 2 and CH 4 . Average syngas lower heating value of 5.2 MJ/Nm 3 was obtained for operation with oxidation zone temperatures above 1000 °C, while no significant change in heating value was observed for temperature higher than 1100 °C. The average and peak heating values of 4.8 MJ/Nm 3 and 5.5 MJ/Nm 3 , and cold gas efficiency of 70.2% at optimum equivalence ratio of 0.37 showed that OPF have a high potential as a fuel for gasification. - Highlights: • Kinetic study of pyrolysis and combustion of OPF (oil palm fronds) was done. • Experimental study on syngas production utilizing OPF and parametric study was done. • OPF was found to have a comparable performance with wood in downdraft gasification

Coke detection in furnaces tubes by radiographic examination

International Nuclear Information System (INIS)

Santos, I.S. dos

1987-01-01

The coke detection technique by radiographic examinations allows to quantify the coke in furnace coils of Petroleum refineries and petrochemical industries. The paper describes how was determined the radiographic parameters, the wall apparent thickness calculation, the distance source-film, the position of the source and films, the chosen of films and the calculation of exposure time, aiming to obtain high producticity and good quality image. This technique is being used and improved for more than two years with good results. (E.G.) [pt

Electrical conductivity of the screening residuals of coke production in context of ferrochromium production in a submerged arc furnace

Energy Technology Data Exchange (ETDEWEB)

Rousu, Arto; Mattila, Olli [Lab. of Process Metallurgy, Univ. of Oulu (Finland)

2009-11-15

Coke is used as a reducing agent in the production of ferrochromium in a submerged arc furnace (SAF). Its good electrical conductivity compared to other input materials makes it a dominant current conductivity substance in the burden. The resistance of the coke has to be high enough to ensure the proper functionality of the furnace. Used cokes for submerged arc furnace production are relatively small in size compared to e.g. blast furnace (BF) cokes. A common practice is to use screening residual coke, which is too small for the BF, in SAF. The goal of this study was to show differences in the electrical properties of screening residual cokes compared to coke formed in different parts of the coke battery, in dependence of particle size. The resistances of different cokes were measured and XRD measurements were performed to define the crystallographic structure of the selected cokes. The results indicate that small coke particles have higher overall resistance, which is due to their internal properties. This small weakly carbonized coke is formed in the middle of the coking battery and is subject to changes in varying coking practices. Continuous quality control of screening residual coke is needed to use it in the SAF. (orig.)

Coal gasification and the power production market

International Nuclear Information System (INIS)

Howington, K.; Flandermeyer, G.

1995-01-01

The US electric power production market is experiencing significant changes sparking interest in the current and future alternatives for power production. Coal gasification technology is being marketed to satisfy the needs of the volatile power production industry. Coal gasification is a promising power production process in which solid coal is burned to produce a synthesis gas (syn gas). The syn gas may be used to fuel combustion integrated into a facility producing electric power. Advantages of this technology include efficient power production, low flue gas emissions, flexible fuel utilization, broad capability for facility integration, useful process byproducts, and decreased waste disposal. The primary disadvantages are relatively high capital costs and lack of proven long-term operating experience. Developers of coal gasification intend to improve on these disadvantages and lop a strong position in the power generation market. This paper is a marketing analysis of the partial oxidation coal gasification processes emerging in the US in response to the market factors of the power production industry. A brief history of these processes is presented, including the results of recent projects exploring the feasibility of integrated gasification combined cycle (IGCC) as a power production alternative. The current power generation market factors are discussed, and the status of current projects is presented including projected performance

Steam versus coking coal and the acid rain program

International Nuclear Information System (INIS)

Lange, Ian

2010-01-01

The Clean Air Act of 1990 initiated a tradable permit program for emissions of sulfur dioxide from coal-fired power plants. One effect of this policy was a large increase in the consumption of low-sulfur bituminous coal by coal-fired power plants. However, low-sulfur bituminous coal is also the ideal coking coal for steel production. The analysis presented here will attempt to determine how the market responded to the increased consumption of low-sulfur bituminous coal by the electricity generation sector. Was there a decrease in the quality and/or quantity of coking coal consumption or did extraction increase? Most evidence suggests that the market for coking coal was unaffected, even as the extraction and consumption of low-sulfur bituminous coal for electricity generation increased substantially.

Supercritical water gasification of Victorian brown coal: Experimental characterisation

Energy Technology Data Exchange (ETDEWEB)

Yamaguchi, Doki; Aye, Lu [Department of Civil and Environmental Engineering, The University of Melbourne, Vic 3010 (Australia); Sanderson, P. John; Lim, Seng [CSIRO Minerals, Clayton, Vic 3168 (Australia)

2009-05-15

Supercritical water gasification is an innovative thermochemical conversion method for converting wet feedstocks into hydrogen-rich gaseous products. The non-catalytic gasification characteristics of Victorian brown coal were investigated in supercritical water by using a novel immersion technique with quartz batch reactors. Various operating parameters such as temperature, feed concentration and reaction time were varied to investigate their effect on the gasification behaviour. Gas yields, carbon gasification efficiency and the total gasification efficiency increased with increasing temperature and reaction time, and decreasing feed concentration. The mole fraction of hydrogen in the product gases was lowest at 600 C, and increased to over 30 % at a temperature of 800 C. Varying parameters, especially reaction time, did not improve the coal utilisation for gas production significantly and the measured data showed a large deviation from the equilibrium level. (author)

Small Scale Gasification Application and Perspectives in Circular Economy

Science.gov (United States)

Klavins, Maris; Bisters, Valdis; Burlakovs, Juris

2018-06-01

Gasification is the process converting solid fuels as coal and organic plant matter, or biomass into combustible gas, called syngas. Gasification is a thermal conversion process using carbonaceous fuel, and it differs substantially from other thermal processes such as incineration or pyrolysis. The process can be used with virtually any carbonaceous fuel. It is an endothermic thermal conversion process, with partial oxidation being the dominant feature. Gasification converts various feedstock including waste to a syngas. Instead of producing only heat and electricity, synthesis gas produced by gasification may be transformed into commercial products with higher value as transport fuels, fertilizers, chemicals and even to substitute natural gas. Thermo-chemical conversion of biomass and solid municipal waste is developing as a tool to promote the idea of energy system without fossil fuels to a reality. In municipal solid waste management, gasification does not compete with recycling, moreover it enhances recycling programs. Pre-processing and after-processing must increase the amount of recyclables in the circular economy. Additionally, end of life plastics can serve as an energy feedstock for gasification as otherwise it cannot be sorted out and recycled. There is great potential for application of gasification technology within the biomass waste and solid waste management sector. Industrial self-consumption in the mode of combined heat and power can contribute to sustainable economic development within a circular economy.

The Effect of Temperature on the Gasification Process

Directory of Open Access Journals (Sweden)

Marek Baláš

2012-01-01

Full Text Available Gasification is a technology that uses fuel to produce power and heat. This technology is also suitable for biomass conversion. Biomass is a renewable energy source that is being developed to diversify the energy mix, so that the Czech Republic can reduce its dependence on fossil fuels and on raw materials for energy imported from abroad. During gasification, biomass is converted into a gas that can then be burned in a gas burner, with all the advantages of gas combustion. Alternatively, it can be used in internal combustion engines. The main task during gasification is to achieve maximum purity and maximum calorific value of the gas. The main factors are the type of gasifier, the gasification medium, biomass quality and, last but not least, the gasification mode itself. This paper describes experiments that investigate the effect of temperature and pressure on gas composition and low calorific value. The experiments were performed in an atmospheric gasifier in the laboratories of the Energy Institute atthe Faculty of Mechanical Engineering, Brno University of Technology.

Report for fiscal 1994 by gasification technology subcommittee, Coal Gasification Committee; 1994 nendo sekitan gas ka iinkai gas ka gijutsu bukai hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-03-01

As the result of a RUN-9 operation in the research on technologies for hydrogen production from coal and for pilot plants, it is found that the Muswellbrook, Datong, and Blair Athol coals are all suitable for gasification in pilot plants. Their handlability is considerably improved when the grain sizes after crushing are allowed to remain coarse (with the Blair Athol coal still retaining some disadvantage). A concept design is prepared for a HYCOL (hydrogen from coal) process demonstration plant. The reference coal is an imported coal similar to the Taiheiyo coal, and the hydrogen production target is set at 1-million m{sup 3}N/d (590t/d in terms of Taiheiyo coal) and hydrogen purity at 95% or higher. The whole process consists of coal gasification (with oxygen serving as gasification agent), dedusting, conversion to CO, desulfurization and decarboxylation (recovery of sulfur), and methanation. The gasification furnace is a 1-chamber entrained bed type with a 2-stage gyration flow. Dried and pulverized coal is conveyed aboard an air flow into the gasification furnace, where it is thrown into partial combustion reaction with the gasification agent for gasification in a high-temperature zone (1,500-1,600 degrees C), and the ash is taken out as slag. The generated gas is cooled in a heat recovery boiler, dedusted in a cyclone dust filter, and then forwarded to the washing unit. (NEDO)

Current results of coal gasification materials research at GRI

International Nuclear Information System (INIS)

Hill, V.L.; Barone, S.P.; Meyer, H.S.

1984-01-01

Corrosion, erosion/corrosion and mechanical property testing of commercial available materials in coal gasification atmospheres has been supported by the Gas Research Institute (GRI) since 1978. Recent corrosion data developed in the program for gasification and methanation technologies under development by GRI are presented. A brief discussion of typical results of long-term stress-rupture tests in coal gasification atmospheres is included

Review and analysis of biomass gasification models

DEFF Research Database (Denmark)

Puig Arnavat, Maria; Bruno, Joan Carles; Coronas, Alberto

2010-01-01

, and the design, simulation, optimisation and process analysis of gasifiers have been carried out. This paper presents and analyses several gasification models based on thermodynamic equilibrium, kinetics and artificial neural networks. The thermodynamic models are found to be a useful tool for preliminary...... comparison and for process studies on the influence of the most important fuel and process parameters. They have the advantage of being independent of gasifier design, but they cannot give highly accurate results for all cases. The kinetic-based models are computationally more intensive but give accurate...

Air gasification of empty fruit bunch for hydrogen-rich gas production in a fluidized-bed reactor

International Nuclear Information System (INIS)

Mohammed, M.A.A.; Salmiaton, A.; Wan Azlina, W.A.K.G.; Mohammad Amran, M.S.; Fakhru'l-Razi, A.

2011-01-01

A study on gasification of empty fruit bunch (EFB), a waste of the palm oil industry, was investigated. The composition and particle size distribution of feedstock were determined and the thermal degradation behaviour was analysed by a thermogravimetric analysis (TGA). Then fluidized bed bench scale gasification unit was used to investigate the effect of the operating parameters on EFB air gasification namely reactor temperature in the range of 700-1000 o C, feedstock particle size in the range of 0.3-1.0 mm and equivalence ratio (ER) in the range of 0.15-0.35. The main gas species generated, as identified by a gas chromatography (GC), were H 2 , CO, CO 2 and CH 4 . With temperature increasing from 700 o C to 1000 o C, the total gas yield was enhanced greatly and reached the maximum value (∼92 wt.%, on the raw biomass sample basis) at 1000 o C with big portions of H 2 (38.02 vol.%) and CO (36.36 vol.%). Feedstock particle size showed an influence on the upgrading of H 2 , CO and CH 4 yields. The feedstock particle size of 0.3-0.5 mm, was found to obtain a higher H 2 yield (33.93 vol.%), and higher LHV of gas product (15.26 MJ/m 3 ). Equivalence ratio (ER) showed a significant influence on the upgrading of hydrogen production and product distribution. The optimum ER (0.25) was found to attain a higher H 2 yield (27.31 vol.%) at 850 o C. Due to the low efficiency of bench scale gasification unit the system needs to be scaling-up. The cost analysis for scale-up EFB gasification unit showed that the hydrogen supply cost is RM 6.70/kg EFB ($2.11/kg = $0.18/Nm 3 ).

Demand outlook for sulfur and high-sulfur petroleum coke

Energy Technology Data Exchange (ETDEWEB)

Koshkarov, V.Ya.; Danil' yan, P.G.; Feotov, V.E.; Gimaev, R.N.; Koshkarova, M.E.; Sadykova, S.R.; Vodovichenko, N.S.

1980-01-01

The feasibility of using sulfur and high-sulfur petroleum coke fines in pyrometallurgical processes and also in the chemical and coal-tar chemical industry is examined. Results of industrial tests on briquetting fines of petroleum coke with a petroleum binder are presented. The feasibility of using the obtained briquets in shaft furnace smelting of oxidized nickel ores, production of anode stock, and also in the chemical industry are demonstrated.

Gasification - Status and Technology; Foergasning - Status och teknik

Energy Technology Data Exchange (ETDEWEB)

Held, Joergen

2011-07-15

In this report gasification and gas cleaning techniques for biomass are treated. The main reason for gasifying biomass is to refine the fuel to make it suitable for efficient CHP production, as vehicle fuel or in industrial processes. The focus is on production of synthesis gas that can be used for production of vehicle fuel and for CHP production. Depending on application different types of gasifiers, gasification techniques and process parameters are of interest. Two gasification techniques have been identified as suitable for syngas generation, mainly due to the fact that they allow the production of a nitrogen free gas out of the gasifier; Indirect atmospheric gasification and Pressurized oxygen blown gasification For CHP production there are no restrictions on the gas composition in terms of nitrogen and here air-blown gasification is of interest as well. The main challenge when it comes to gas cleaning is related to sulphur and tars. There are different concepts and alternatives to handle sulphur and tars. Some of them is based on conventional techniques with well-proven components that are commercially available while others more advantageous solutions, still need further development. The report deals to a minor extent with the conversion of syngas to synthetic fuels. The ongoing research and development of gasification techniques is extensive, both on national and international level. Although many process concepts and components have been demonstrated, there is still no full-scale plant for the production of synthetic fuels based on biomass. Factors affecting the choice of technology are plant size, operating conditions, the possibility for process integration, access to feedstock, market aspects, incentives and economic instruments et cetera. Increased competition for biofuels will inevitably lead to higher raw material costs. This in turn means that the fuel chains with high efficiency, such as biomethane through gasification and methanation, are favored

System analysis of dry black liquor gasification based synthetic gas production comparing oxygen and air blown gasification systems

International Nuclear Information System (INIS)

Naqvi, Muhammad; Yan, Jinyue; Dahlquist, Erik

2013-01-01

Highlights: ► Circulating fluidized bed system for black liquor gasification with direct causticization. ► Effects of gasifying medium i.e. oxygen or air, on gasification are studied. ► Direct causticization eliminates energy intensive limekiln reducing biomass use. ► Results show 10% higher SNG production from O 2 blown system than air blown system. ► SNG production is higher in O 2 blown system than air blown system. - Abstract: The black liquor gasification based bio-fuel production at chemical pulp mill is an attractive option to replace conventional recovery boilers increasing system energy efficiency. The present paper studies circulating fluidized bed system with direct causticization using TiO 2 for the gasification of the black liquor to the synthesis gas. The advantage of using direct causticization is the elimination of energy-intensive lime kiln which is an integral part of the conventional black liquor recovery system. The study evaluates the effects of gasifying medium i.e. oxygen or air, on the fluidized bed gasification system, the synthesis gas composition, and the downstream processes for the synthesis gas conversion to the synthetic natural gas (SNG). The results showed higher synthetic natural gas production potential with about 10% higher energy efficiency using oxygen blown gasification system than the air blown system. From the pulp mill integration perspective, the material and energy balance results in better integration of air blown system than the oxygen blown system, e.g. less steam required to be generated in the power boiler, less electricity import, and less additional biomass requirement. However, the air blown system still requires a significant amount of energy in terms of the synthesis gas handling and gas upgrading using the nitrogen rejection system

A market-driven commercialization strategy for gasification-based technologies

International Nuclear Information System (INIS)

Klara, J.M.; Tomer, B.J.; Stiegel, G.J.

1998-01-01

In the wake of deregulation of power generation in the US, market-based competition is driving electricity generators to low-cost risk system. In such an environment, gasification-based technologies will not be competitive with low capital cost, efficient, and reliable natural gas-fired facilities for baseload power generation in the foreseeable future. The lack of a near-term market application poses a serious threat to the progress of gasification technology. With a reduction in direct federal funding of large-scale demonstration plants as the trend to reduce the size of government continues, an alternate approach to commercialize gasification-based technologies has been developed at DOE/FETC. This new strategy employs gasification in near-term markets where, due to its ability to coproduce a wide variety of commodity and premium products to meet market requirements, it is an attractive alternative. By obtaining operating experience in near-term coproduction applications, gasification system modules can be refined and improved leading to commercial guarantees and acceptance of gasification technology as a cost-effective technology for baseload power generation when this market begins to open domestically, sometime after 2005

GASIFICATION BASED BIOMASS CO-FIRING - PHASE I; SEMIANNUAL

International Nuclear Information System (INIS)

Babul Patel; Kevin McQuigg; Robert F. Toerne

2001-01-01

Biomass gasification offers a practical way to use this locally available fuel source for co-firing traditional large utility boilers. The gasification process converts biomass into a low Btu producer gas that can be fed directly into the boiler. This strategy of co-firing is compatible with variety of conventional boilers including natural gas fired boilers as well as pulverized coal fired and cyclone boilers. Gasification has the potential to address all problems associated with the other types of co-firing with minimum modifications to the existing boiler systems. Gasification can also utilize biomass sources that have been previously unsuitable due to size or processing requirements, facilitating a reduction in the primary fossil fuel consumption in the boiler and thereby reducing the greenhouse gas emissions to the atmosphere

Combined effects of petrographic and technological parameters on strength of porous coke substance

Energy Technology Data Exchange (ETDEWEB)

Dinel' t, V.M.; Shkoller, M.B.; Stankevich, A.S.; Korchuganova, G.S.

1983-09-01

The proportion of coke in modern blast furnaces has been reduced and at the same time ore burdens have increased. The coke itself now derives from a much wider range of coals. Laboratory tests related to the structural strength of cokes were carried out with charges composed of 14 representative coals. Results showed that vitrinite reflectance and bulk density were the critical parameters, followed by petrographic composition. Increasing bulk density of the charge from 0.6 to 0.9 g/cm/sup 3/ produces coke with a structural strength which counteracts the effects of increasing diversity in both petrography and reflectance in any one charge.

Investigations on high temperature coking of lignite with the help of radionuclide techniques

International Nuclear Information System (INIS)

Koennecke, H.G.; Luther, D.; Abendroth, H.C.

1986-01-01

The time characteristics and the varying flow characteristics of fine-grained briquettes during the high temperature coking of lignite according to Rammler and Bilkenroth were studied with the help of radionuclide technique. The process parameters (tsub(V), zsub(R), etc.) refer to the different zones of the coke furnace (bunker/dryer, coker/cooler). The different time charakteristics of the coke-grain fractions formed during the BHT-process enables a correlation of the retention time and the quality factors of the coke. The results obtained would enable a better operation of the individual furnaces in the plant and offer the basis for further process developments. (orig.) [de

Discrete Element Method Modeling of the Rheological Properties of Coke/Pitch Mixtures

Directory of Open Access Journals (Sweden)

Behzad Majidi

2016-05-01

Full Text Available Rheological properties of pitch and pitch/coke mixtures at temperatures around 150 °C are of great interest for the carbon anode manufacturing process in the aluminum industry. In the present work, a cohesive viscoelastic contact model based on Burger’s model is developed using the discrete element method (DEM on the YADE, the open-source DEM software. A dynamic shear rheometer (DSR is used to measure the viscoelastic properties of pitch at 150 °C. The experimental data obtained is then used to estimate the Burger’s model parameters and calibrate the DEM model. The DSR tests were then simulated by a three-dimensional model. Very good agreement was observed between the experimental data and simulation results. Coke aggregates were modeled by overlapping spheres in the DEM model. Coke/pitch mixtures were numerically created by adding 5, 10, 20, and 30 percent of coke aggregates of the size range of 0.297–0.595 mm (−30 + 50 mesh to pitch. Adding up to 30% of coke aggregates to pitch can increase its complex shear modulus at 60 Hz from 273 Pa to 1557 Pa. Results also showed that adding coke particles increases both storage and loss moduli, while it does not have a meaningful effect on the phase angle of pitch.

Kinetic study of coals gasification into carbon dioxide atmosphere

Directory of Open Access Journals (Sweden)

Korotkikh A.G.

2015-01-01

Full Text Available The solid fuel gasification process was investigated to define chemical reactions rate and activation energy for a gas-generator designing and regime optimizing. An experimental procedure includes coal char samples of Kuznetskiy and Kansko-Achinskiy deposits consequent argon pyrolysis into argon and oxidating into carbon dioxide with different temperatures. The thermogravimetric analysis data of coal char gasification into carbon dioxide was obtained in the temperature range 900–1200 ºC. The mass loss and gasification time dependencies from temperature were defined to calculate chemical reaction frequency factor and activation energy. Two coal char gasification physico-mathematical models were proposed and recommendations for them were formed.

Geochemical characteristics of oil sands fluid petroleum coke

International Nuclear Information System (INIS)

Nesbitt, Jake A.; Lindsay, Matthew B.J.; Chen, Ning

2017-01-01

The geochemical characteristics of fluid petroleum coke from the Athabasca Oil Sands Region (AOSR) of northern Alberta, Canada were investigated. Continuous core samples were collected to 8 m below surface at several locations (n = 12) from three coke deposits at an active oil sands mine. Bulk elemental analyses revealed the coke composition was dominated by C (84.2 ± 2.3 wt%) and S (6.99 ± 0.26 wt%). Silicon (9210 ± 3000 mg kg"−"1), Al (5980 ± 1200 mg kg"−"1), Fe (4760 ± 1200 mg kg"−"1), and Ti (1380 ± 430 mg kg"−"1) were present in lesser amounts. Vanadium (1280 ± 120 mg kg"−"1) and Ni (230 ± 80 mg kg"−"1) exhibited the highest concentrations among potentially-hazardous minor and trace elements. Sequential extractions revealed potential for release of these metals under field-relevant conditions. Synchrotron powder X-ray diffraction revealed the presence of Si and Ti oxides, organically-complexed V and hydrated Ni sulfate, and provided information about the asphaltenic carbon matrix. X-ray absorption near edge structure (XANES) spectroscopy at the V and Ni K-edges revealed that these metals were largely hosted in porphyrins and similar organic complexes throughout coke grains. Minor differences among measured V and Ni K-edge spectra were largely attributed to slight variations in local coordination of V(IV) and Ni(II) within these organic compounds. However, linear combination fits were improved by including reference spectra for inorganic phases with octahedrally-coordinated V(III) and Ni(II). Sulfur and Fe K-edge XANES confirmed that thiophenic coordination and pyritic-ilmenitic coordination are predominant, respectively. These results provide new information on the geochemical and mineralogical composition of oil sands fluid petroleum coke and improve understanding of potential controls on associated water chemistry. - Highlights: • Oil sands fluid petroleum coke contains wide range of major, minor and

Production of fine coke in a hearth-type furnace (Report on ECSC contract 7720-EB/108)

Energy Technology Data Exchange (ETDEWEB)

1980-01-01

A balance was established for the hearth-type coking oven and waste heat boiler system. Tests concerning the operational safety showed that, in the case of breakdowns, the oven and waste heat boiler could be shut down without any danger. The quality of the brown coal fine coke produced, could be improved by optimizing the heights of the layer in the hearth-type, the degasification temperature of the oven, and the operation of the coke cooling system. Higher coking temperature caused a lower grain disintegration and lower abrasion rates. The range of size of coke production was enlarged to lump size by additional feeding of 2-inch briquettes to the coking oven.

Water pollution control for underground coal gasification

International Nuclear Information System (INIS)

Humenick, M.J.

1984-01-01

Water pollution arising from underground gasification of coal is one of the important considerations in the eventual commercialization of the process. Because many coal seams which are amenable to in situ gasification are also ground-water aquifers, contaminants may be released to these ground waters during and after gasification. Also, when product gas is processed above ground for use, wastewater streams are generated which are too polluted to be discharged. The purpose of this paper is to characterize the nature of the groundwater and above-ground pollutants, discuss the potential long and short-term effects on ground water, propose control and restoration strategies, and to identify potential wastewater treatment schemes

CFD Analysis of Coal and Heavy Oil Gasification for Syngas Production

DEFF Research Database (Denmark)

Sreedharan, Vikram

2012-01-01

This work deals with the gasification of coal and heavy oil for syngas production using Computational Fluid Dynamics (CFD). Gasification which includes complex physical and chemical processes such as turbulence, multiphase flow, heat and mass transfer and chemical reactions has been modeled using...... phases. Gasification consists of the processes of passive heating, devolatilization, volatiles oxidation, char gasification and gas phase reactions. Attention is given here to the chemical kinetics of the gasification processes. The coal gasification model has been validated for entrained-flow gasifiers...... a discrete phase model. In this model, the continuous phase is described by Eulerian conservation equations and the discrete phase is described by tracking individual particles in a Lagrangian framework. A two-way coupling accounts for momentum, heat and mass transfer between the continuous and discrete...

Steam cracking of hydrocarbons 6. Effect of dibenzyl sulfide and dibenzyl disulfide on reaction kinetics and coking

NARCIS (Netherlands)

Bajus, M.; Baxa, J.; Leclercq, P.A.; Rijks, J.A.

1983-01-01

The influence of aromatic sulfides on the kinetics and selectivity of hydrocarbon conversion by steam cracking and on pyrolytic coke formation was investigated in stainless steel tubular reactors with relatively large inner surface.The rate of decomposition of heptane (at 700 ‘C, 100 kPa, and a mass

Thermal expansion of coking coals

Energy Technology Data Exchange (ETDEWEB)

Orlik, M.; Klimek, J. (Vyzkumny a Zkusebni Ustav Nova Hut, Ostrava (Czechoslovakia))

1992-12-01

Analyzes expansion of coal mixtures in coke ovens during coking. Methods for measuring coal expansion on both a laboratory and pilot plant scale are comparatively evaluated. The method, developed, tested and patented in Poland by the Institute for Chemical Coal Processing in Zabrze (Polish standard PN-73/G-04522), is discussed. A laboratory device developed by the Institute for measuring coal expansion is characterized. Expansion of black coal from 10 underground mines in the Ostrava-Karvina coal district and from 9 coal mines in the Upper Silesia basin in Poland is comparatively evaluated. Investigations show that coal expansion reaches a maximum for coal types with a volatile matter ranging from 20 to 25%. With increasing volatile matter in coal, its expansion decreases. Coal expansion increases with increasing swelling index. Coal expansion corresponds with coal dilatation. With increasing coal density its expansion increases. Coal mixtures should be selected in such a way that their expansion does not cause a pressure exceeding 40 MPa. 11 refs.

Microwave-assisted grinding of metallurgical coke; Molienda asistida con microondas de un coque metalurgico

Energy Technology Data Exchange (ETDEWEB)

Ruisanchez, E.; Juarez-Perez, E. J.; Arenillas, A.; Bermudez, J. M.; Menendez, J. A.

2014-10-01

Metallurgical cokes are composed of graphitic carbon (s2p2) and different inorganic compounds with very different capacities to absorb microwave radiation. Moreover, due to the electric conductivity shown by the metallurgical cokes, microwave radiation produces electric arcs or microplasmas, which gives rise to hot spots. Therefore, when these cokes are irradiated with microwaves some parts of the particle experiment a rapid heating, while some others do not heat at all. As a result of the different expansion and stress caused by thermal the shock, small cracks and micro-fissures are produced in the particle. The weakening of the coke particles, and therefore an improvement of its grind ability, is produced. This paper studies the microwave-assisted grinding of metallurgical coke and evaluates the grinding improvement and energy saving. (Author)

Coking coal of Checua Lenguazaque area

International Nuclear Information System (INIS)

Arboleda Otalora, Carlos Ariel

1987-06-01

In this report a summary of the main characteristics of the coal of the area of Checua-Samaca is presented. Using the main works carried out on this area, the most important geologic, physical-chemical, technological and petrographic aspects are compiled that are considered essential to carry out a technical evaluation of these coal and all the analyses they take to conclude that in this area, bituminous coal are presented with very good coking properties, on the other hand, it is demonstrated by the use that is given to the coal extracted by the small existent mining. However, keeping in mind the demands of the international market of the coking coal, it becomes necessary to improve the existent geologic information to be able to make reliable stratigraphic correlations

Catalytic Gasification of Coal using Eutectic Salt Mixtures

Energy Technology Data Exchange (ETDEWEB)

Atul Sheth; Pradeep Agrawal; Yaw D. Yeboah

1998-12-04

The objectives of this study are to: identify appropriate eutectic salt mixture catalysts for coal gasification; assess agglomeration tendency of catalyzed coal; evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts; and conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process. A review of the collected literature was carried out. The catalysts which have been used for gasification can be roughly classified under the following five groups: alkali metal salts; alkaline earth metal oxides and salts; mineral substances or ash in coal; transition metals and their oxides and salts; and eutectic salt mixtures. Studies involving the use of gasification catalysts have been conducted. However, most of the studies focused on the application of individual catalysts. Only two publications have reported the study of gasification of coal char in CO2 and steam catalyzed by eutectic salt mixture catalysts. By using the eutectic mixtures of salts that show good activity as individual compounds, the gasification temperature can be reduced possibly with still better activity and gasification rates due to improved dispersion of the molten catalyst on the coal particles. For similar metal/carbon atomic ratios, eutectic catalysts were found to be consistently more active than their respective single salts. But the exact roles that the eutectic salt mixtures play in these are not well understood and details of the mechanisms remain unclear. The effects of the surface property of coals and the application methods of eutectic salt mixture catalysts with coal chars on the reactivity of gasification will be studied. Based on our preliminary evaluation of the literature, a ternary

Guideline for safe and eco-friendly biomass gasification

Energy Technology Data Exchange (ETDEWEB)

Vos, J.; Knoef, H. (BTG biomass technology group, Enschede (Netherlands)); Hauth, M. (Graz Univ. of Technology. Institute of Thermal Engineering, Graz (Austria)) (and others)

2009-11-15

The objective of the Gasification Guide project is to accelerate the market penetration of small-scale biomass gasification systems (< 5 MW fuel power) by the development of a Guideline and Software Tool to facilitate risk assessment of HSE aspects. The Guideline may also be applied in retrofitting or converting old thermal plants in the Eastern European countries - with rich biomass recourses - to new gasification plants. The objective of this document is to guide key target groups identifying potential hazards and make a proper risk assessment. The software tool is an additional aid in the risk assessment. This guideline is intended to be a training tool and a resource for workers and employers to safely design, fabricate, construct, operate and maintain small-scale biomass gasification facilities. The Guideline is applicable with the following constraints: 1) The maximum scale of the gasification plant was agreed to be about 1 MW{sub e}. The reason is that large companies do have normally their safety rules in place; 2) This means in principle only fixed bed gasifier designs. However, most parts are also valid to other designs and even other thermal conversion processes; 3) The use of contaminated biomass is beyond the scope of this Guideline. The Guideline contains five major chapters; Chapter 2 briefly describes the gasification technology in general. Chapter 3 gives an overview of major legal framework issues on plant permission and operation. The legal frame is changing and the description is based on the situation by the end of 2007. Chapter 4 explains the theory behind the risk assessment method and risk reduction measures. Chapter 5 is the heart of the Guideline and gives practical examples of good design, operation and maintenance principles. The practical examples and feedback have been received throughout the project and the description is based on mid-2009. Chapter 6 describes the best techniques currently available for emission abatement which are

Conceptual design report -- Gasification Product Improvement Facility (GPIF)

Energy Technology Data Exchange (ETDEWEB)

Sadowski, R.S.; Skinner, W.H.; House, L.S.; Duck, R.R. [CRS Sirrine Engineers, Inc., Greenville, SC (United States); Lisauskas, R.A.; Dixit, V.J. [Riley Stoker Corp., Worcester, MA (United States); Morgan, M.E.; Johnson, S.A. [PSI Technology Co., Andover, MA (United States). PowerServe Div.; Boni, A.A. [PSI-Environmental Instruments Corp., Andover, MA (United States)

1994-09-01

The problems heretofore with coal gasification and IGCC concepts have been their high cost and historical poor performance of fixed-bed gasifiers, particularly on caking coals. The Gasification Product Improvement Facility (GPIF) project is being developed to solve these problems through the development of a novel coal gasification invention which incorporates pyrolysis (carbonization) with gasification (fixed-bed). It employs a pyrolyzer (carbonizer) to avoid sticky coal agglomeration caused in the conventional process of gradually heating coal through the 400 F to 900 F range. In so doing, the coal is rapidly heated sufficiently such that the coal tar exists in gaseous form rather than as a liquid. Gaseous tars are then thermally cracked prior to the completion of the gasification process. During the subsequent endothermic gasification reactions, volatilized alkali can become chemically bound to aluminosilicates in (or added to) the ash. To reduce NH{sub 3} and HCN from fuel born nitrogen, steam injection is minimized, and residual nitrogen compounds are partially chemically reduced in the cracking stage in the upper gasifier region. Assuming testing confirms successful deployment of all these integrated processes, future IGCC applications will be much simplified, require significantly less mechanical components, and will likely achieve the $1,000/kWe commercialized system cost goal of the GPIF project. This report describes the process and its operation, design of the plant and equipment, site requirements, and the cost and schedule. 23 refs., 45 figs., 23 tabs.

The influence of perceived uncertainty on entrepreneurial action in emerging renewable energy technology; biomass gasification projects in the Netherlands

International Nuclear Information System (INIS)

Meijer, Ineke S.M.; Hekkert, Marko P.; Koppenjan, Joop F.M.

2007-01-01

Emerging renewable energy technologies cannot break through without the involvement of entrepreneurs who dare to take action amidst uncertainty. The uncertainties that the entrepreneurs involved perceive will greatly affect their innovation decisions and can prevent them from engaging in innovation projects aimed at developing and implementing emerging renewable energy technologies. This article analyzes how perceived uncertainties and motivation influence an entrepreneur's decision to act, using empirical data on biomass gasification projects in the Netherlands. Our empirical results show that technological, political and resource uncertainty are the most dominant sources of perceived uncertainty influencing entrepreneurial decision-making. By performing a dynamic analysis, we furthermore demonstrate that perceived uncertainties and motivation are not stable, but evolve over time. We identify critical factors in the project's internal and external environment which influence these changes in perceived uncertainties and motivation, and describe how various interactions between the different variables in the conceptual model (internal and external factors, perceived uncertainty, motivation and previous actions of the entrepreneurs) positively or negatively influence the decision of entrepreneurs to continue entrepreneurial action. We discuss how policymakers can use these insights for stimulating the development and diffusion of emerging renewable energy technologies

Wood biomass gasification: Technology assessment and prospects in developing countries

International Nuclear Information System (INIS)

Salvadego, C.

1992-05-01

This investigation of the technical-economic feasibility of the development and use of wood biomass gasification plants to help meet the energy requirements of developing countries covers the following aspects: resource availability and production; gasification technologies and biomass gasification plant typology; plant operating, maintenance and safety requirements; the use of the biomass derived gas in internal combustion engines and boilers; and the nature of energy requirements in developing countries. The paper concludes with a progress report on biomass gasification research programs being carried out in developing countries world-wide

Gasification of various types of tertiary coals: A sustainability approach

International Nuclear Information System (INIS)

Öztürk, Murat; Özek, Nuri; Yüksel, Yunus Emre

2012-01-01

Highlights: ► Production energy by burning of coals including high rate of ash and sulfur is harmful to environment. ► Energy production via coal gasification instead of burning is proposed for sustainable approach. ► We calculate exergy and environmental destruction factor of gasification of some tertiary coals. ► Sustainability index, improvement potential of gasification are evaluated for exergy-based approach. - Abstract: The utilization of coal to produce a syngas via gasification processes is becoming a sustainability option because of the availability and the economic relevance of this fossil source in the present world energy scenario. Reserves of coal are abundant and more geographically spread over the world than crude oil and natural gas. This paper focuses on sustainability of the process of coal gasification; where the synthesis gas may subsequently be used for the production of electricity, fuels and chemicals. The coal gasifier unit is one of the least efficient step in the whole coal gasification process and sustainability analysis of the coal gasifier alone can substantially contribute to the efficiency improvement of this process. In order to evaluate sustainability of the coal gasification process energy efficiency, exergy based efficiency, exergy destruction factor, environmental destruction factor, sustainability index and improvement potential are proposed in this paper.

Leaching From Biomass Gasification Residues

DEFF Research Database (Denmark)

Allegrini, Elisa; Boldrin, Alessio; Polletini, A.

2011-01-01

The aim of the present work is to attain an overall characterization of solid residues from biomass gasification. Besides the determination of chemical and physical properties, the work was focused on the study of leaching behaviour. Compliance and pH-dependence leaching tests coupled with geoche......The aim of the present work is to attain an overall characterization of solid residues from biomass gasification. Besides the determination of chemical and physical properties, the work was focused on the study of leaching behaviour. Compliance and pH-dependence leaching tests coupled...

Iron-catalyzed gasification of char in CO/sub 2/

Energy Technology Data Exchange (ETDEWEB)

Furimsky, E.; Sears, P.; Suzuki, T.

Gasification of Fe-loaded char was carried out at 750 and 950 C by using media containing 25, 50, and 100 vol % of CO/sub 2/. Moessbauer spectroscopy was used to determine the forms of Fe species present before and at the end of gasification. At 750 C the reduction of magnetite by carbon was observed to be a rate-determining step. At 950 C the gasification may be governed by a combination of mass-transfer effects and a loss of active Fe. At 950 C both magnetite and wustite were present. The amount of the latter increased with decreasing CO/sub 2/ concentration in the gasification medium. 23 refs., 6 figs., 4 tabs.

Gasification - effective carbon control. The 8th European gasification conference

Energy Technology Data Exchange (ETDEWEB)

NONE

2007-07-01

Sessions covered: new projects and gasifiers; new feedstocks, fuels and syngas treatment; CO{sub 2} capture and hydrogen production; and devices and development. Selected papers have been abstracted separately on the database. The presentations can be downloaded for free from www.icheme.org/gasification2007.

The assessment of the coke wastewater treatment efficacy in rotating biological contractor.

Science.gov (United States)

Cema, G; Żabczyński, S; Ziembińska-Buczyńska, A

2016-01-01

Coke wastewater is known to be relatively difficult for biological treatment. Nonetheless, biofilm-based systems seem to be promising tool for such treatment. That is why a rotating biological contactor (RBC) system focused on the Anammox process was used in this study. The experiment was divided into two parts with synthetic and then real wastewater. It was proven that it is possible to treat coke wastewater with RBC but such a procedure requires a very long start-up period for the nitritation (190 days), as well as for the Anammox process, where stable nitrogen removal over 70% was achieved after 400 days of experiment. Interestingly, it was possible at a relatively low (20.2 ± 2.2 °C) temperature. The polymerase chain reaction-denaturing gradient gel electrophoresis (PCR-DGGE) based monitoring of the bacterial community showed that its biodiversity decreased when the real wastewater was treated and it was composed mainly of GC-rich genotypes, probably because of the modeling influence of this wastewater and the genotypes specialization.

Repair of walls of coke ovens with a volume of 41. 6 m/sup 3/

Energy Technology Data Exchange (ETDEWEB)

Pyatnitsa, V.A.; Bulyga, N.I.

1988-11-01

Discusses repair of coke oven walls and the heating system of a battery with coke ovens 7.0 m high in the Avdeevka plant. The following problems are evaluated: types of wall deformation and wear, distribution of wear zones, zones with maximum wear, coke oven repair without cooling and with cooling, repair of cracks in oven walls, effects of wall temperature (in schemes without cooling) on repair, behavior of walls in zones of temperature differences, sequence of repair operations, repair of heating channels, specific problems of wall repair at the machine side and at the pusher side of a coke oven battery, methods for reducing repair time, materials used for coke oven repair.

A case-study of landfill minimization and material recovery via waste co-gasification in a new waste management scheme

Energy Technology Data Exchange (ETDEWEB)

Tanigaki, Nobuhiro, E-mail: tanigaki.nobuhiro@eng.nssmc.com [NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., (EUROPEAN OFFICE), Am Seestern 8, 40547 Dusseldorf (Germany); Ishida, Yoshihiro [NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., 46-59, Nakabaru, Tobata-ku, Kitakyushu, Fukuoka 804-8505 (Japan); Osada, Morihiro [NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., (Head Office), Osaki Center Building 1-5-1, Osaki, Shinagawa-ku, Tokyo 141-8604 (Japan)

2015-03-15

advantage of the co-gasification system has. The co-gasification was beneficial for landfill cost in the range of 80 Euro per ton or more. Higher power prices led to lower operation cost in each case. The inert contents in processed waste had a significant influence on the operating cost. These results indicate that co-gasification of bottom ash and incombustibles with municipal solid waste contributes to minimizing the final landfill amount and has great possibilities maximizing material recovery and energy recovery from waste.

Gasification in pulverized coal flames. Final report (Part I). Pulverized coal combustion and gasification in a cyclone reactor: experiment and model

Energy Technology Data Exchange (ETDEWEB)

Barnhart, J. S.; Laurendeau, N. M.

1979-05-01

A unified experimental and analytical study of pulverized coal combustion and low-BTU gasification in an atmospheric cyclone reactor was performed. Experimental results include several series of coal combustion tests and a coal gasification test carried out via fuel-rich combustion without steam addition. Reactor stability was excellent over a range of equivalence ratios from .67 to 2.4 and air flowrates from 60 to 220 lb/hr. Typical carbon efficiencies were 95% for air-rich and stoichiometric tests and 80% for gasification tests. The best gasification results were achieved at an equivalence ratio of 2.0, where the carbon, cold gas and hot gas efficiencies were 83, 45 and 75%, respectively. The corresponding product gas heating value was 70 BTU/scf. A macroscopic model of coal combustion in the cyclone has been developed. Fuel-rich gasification can also be modeled through a gas-phase equilibrium treatment. Fluid mechanics are modeled by a particle force balance and a series combination of a perfectly stirred reactor and a plug flow reactor. Kinetic treatments of coal pyrolysis, char oxidation and carbon monoxide oxidation are included. Gas composition and temperature are checked against equilibrium values. The model predicts carbon efficiency, gas composition and temperature and reactor heat loss; gasification parameters, such as cold and hot gas efficiency and make gas heating value, are calculated for fuel-rich conditions. Good agreement exists between experiment and theory for conditions of this investigation.

Scientific Council of the State Committee for Science and Technology on the problem 'New processes in the coking industry', Coke-Chemistry Section of the Scientific-Technical Council of the Ministry of Ferrous Metallurgy of the USSR and of the Central Administration of the Scientific-Technical Branch of Ferrous Metallurgy

Energy Technology Data Exchange (ETDEWEB)

Bukvareva, O.F.

1986-12-01

A report is presented on 3 conferences on the development of the Soviet coking industry held in February and April 1986. Papers delivered at the conferences and selected recommendations for development of equipment for coking, coking systems, optimization of coal mixtures for coking, environmental protection and research programs on coking are reviewed. The following problems were discussed: modernization of coke oven design, selecting the optimum size of coke ovens, prospects for dry coke quenching in the USSR, evaluation of operation of systems for dry coke quenching, utilization of waste heat from coke quenching for heat treatment of coal mixtures for coking, research programs on coking in the 12th five-year plan (1986-1990), partial briquetting of coal mixtures for coking and selecting optimum binders for partial briqetting, formed coke processes, economic analysis of formed coke processes, fire-resistant bricks and elements for coke oven construction, new coking technologies, pollution control in coking plants.

Gasification of refinery sludge in an updraft reactor for syngas production

Energy Technology Data Exchange (ETDEWEB)

Ahmed, Reem; Eldmerdash, Usama [Department of Chemical Engineering, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 31750 Tronoh, Perak (Malaysia); Sinnathambi, Chandra M., E-mail: chandro@petronas.com.my [Fundamental and Applied Sciences Department, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 31750 Tronoh, Perak (Malaysia)

2014-10-24

The study probes into the investigation on gasification of dry refinery sludge. The details of the study includes; influence of operation time, oxidation temperature and equivalence ratios on carbon gas conversion rate, gasification efficiency, heating value and fuel gas yield are presented. The results show that, the oxidation temperature increased sharply up to 858°C as the operating time increased up to 36 min then bridging occurred at 39 min which cause drop in reaction temperature up to 819 °C. This bridging was found to affect also the syngas compositions, meanwhile as the temperature decreased the CO, H{sub 2}, CH{sub 4} compositions are also found to be decreases. Higher temperature catalyzed the reduction reaction (CO{sub 2}+C = 450 2CO), and accelerated the carbon conversion and gasification efficiencies, resulted in more solid fuel is converted to a high heating value gas fuel. The equivalence ratio of 0.195 was found to be the optimum value for carbon conversion and cold gas efficiencies, high heating value of gas, and fuel gas yield to reach their maximum values of 96.1 % and 53.7 %, 5.42 MJ Nm{sup −3} of, and 2.5 Nm{sup 3} kg{sup −1} respectively.

Gasification of refinery sludge in an updraft reactor for syngas production

International Nuclear Information System (INIS)

Ahmed, Reem; Eldmerdash, Usama; Sinnathambi, Chandra M.

2014-01-01

The study probes into the investigation on gasification of dry refinery sludge. The details of the study includes; influence of operation time, oxidation temperature and equivalence ratios on carbon gas conversion rate, gasification efficiency, heating value and fuel gas yield are presented. The results show that, the oxidation temperature increased sharply up to 858°C as the operating time increased up to 36 min then bridging occurred at 39 min which cause drop in reaction temperature up to 819 °C. This bridging was found to affect also the syngas compositions, meanwhile as the temperature decreased the CO, H 2 , CH 4 compositions are also found to be decreases. Higher temperature catalyzed the reduction reaction (CO 2 +C = 450 2CO), and accelerated the carbon conversion and gasification efficiencies, resulted in more solid fuel is converted to a high heating value gas fuel. The equivalence ratio of 0.195 was found to be the optimum value for carbon conversion and cold gas efficiencies, high heating value of gas, and fuel gas yield to reach their maximum values of 96.1 % and 53.7 %, 5.42 MJ Nm −3 of, and 2.5 Nm 3 kg −1 respectively

Report on the gasification technology sub-committee of the coal gasification committee in fiscal 1992; 1992 nendo sekitan gas ka iinkai gas ka gijutsu bukai hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1993-03-01

This paper reports the coal gasification committee and the gasification technology sub-committee in fiscal 1992. The paper summarizes the report mainly on the data distributed at the gasification technology sub-committee meetings in fiscal 1992. In developing the coal utilizing hydrogen manufacturing technology, the trial operation was started on the pilot plant in fiscal 1991, wherein two comprehensive trial operations were carried out on gasification of 10 kg/cm{sup 2} to extract troubles throughout the whole system, smooth temperature rise and pressure rise were performed, and coal and oxygen were supplied into a furnace to have verified ignition of the coal. Furthermore, one trial operation for gasification of 30 kg/cm{sup 2} was executed. Fiscal 1992 will continue the gasification test of 30 kg/cm{sup 2}. In addition, a test on measures to improve efficiency purposed for gasification efficiency enhancement is carried out, and so is a coal type diversification test purposed to expand coal type applicability. A study was performed by using a small device as a pilot plant supporting study. Prototype fabrication, development, and in-plant tests were made on materials for plant devices (refractories and ceramics). The paper also describes the current status of HYCOL pilot plant operation study. Discussions were given also on heat balance of a gasification furnace. (NEDO)

Biomass utilization for the process of gasification

Directory of Open Access Journals (Sweden)

Josef Spěvák

2008-01-01

Full Text Available Biomass as one of the renewable resources of energy has bright future in utilization, especially in obtaining various forms of energy (heat, electrical energy, gas.According to the conception of energy policy of the Czech Republic and according to the fulfillment of the indicators of renewable resources using until the year 2010, the research of thermophysical characteristics of biofuels was realized.There were acquired considerable amount of results by combustion and gasification process on the basis of three-year project „Biomass energy parameters.” By means of combustion and gasification tests of various (biomass fuels were acquired the results which were not published so far.Acquired results are published in the fuel sheets, which are divided into four parts. They consist of information on fuel composition, ash composition, testing conditions and measurand overview. Measurements were realized for the process of combustion, fluidized-bed gasification and fixed-bed gasification. Following fuels were tested: Acacia, Pine, Birch, Beech, Spruce, Poplar, Willow, Rape, Amaranth, Corn, Flax, Wheat, Safflower, Mallow, and Sorrel.

Characterization of tuyere-level core-drill coke samples from blast furnace operation

Energy Technology Data Exchange (ETDEWEB)

S. Dong; N. Paterson; S.G. Kazarian; D.R. Dugwell; R. Kandiyoti [Imperial College London, London (United Kingdom). Department of Chemical Engineering

2007-12-15

A suite of tuyere-level coke samples have been withdrawn from a working blast furnace during coal injection, using the core-drilling technique. The samples have been characterized by size exclusion chromatography (SEC), Fourier transform Raman spectroscopy (FT-RS), and X-ray powder diffraction (XRD) spectroscopy. The 1-methyl-2-pyrrolidinone (NMP) extracts of the cokes sampled from the 'bosh', the rear of the 'bird's nest', and the 'dead man' zones were found by SEC to contain heavy soot-like materials (ca. 10{sup 7}-10{sup 8} apparent mass units). In contrast, NMP extracts of cokes taken from the raceway and the front of the 'bird's nest' only contained a small amount of material of relatively lower apparent molecular mass (up to ca. 10{sup 5} u). Since the feed coke contained no materials extractable by the present method, the soot-like materials are thought to have formed during the reactions of volatile matter released from the injectant coal, probably via dehydrogenation and repolymerization of the tars. The Raman spectra of the NMP-extracted core-drilled coke samples showed variations reflecting their temperature histories. Area ratios of D-band to G-band decreased as the exposure temperature increased, while intensity ratios of D to G band and those of 2D to G bands increased with temperature. The graphitic (G), defect (D), and random (R) fractions of the carbon structure of the cokes were also derived from the Raman spectra. The R fractions decreased with increasing temperature, whereas G fractions increased, while the D fractions showed a more complex variation with temperature. These data appear to give clues regarding the graphitization mechanism of tuyere-level cokes in the blast furnace. 41 refs., 9 figs., 6 tabs.

Estimation of unit risk for coke oven emissions

International Nuclear Information System (INIS)

Moolgavkar, S.H.; Luebeck, E.G.; Anderson, E.L.

1998-01-01

In 1984, based on epidemiological data on cohorts of coke oven workers, USEPA estimated a unit risk for lung cancer associated with continuous exposure from birth to 1 microg/m 3 of coke oven emissions, of 6.2 x 10 -4 . This risk assessment was based on information on the cohorts available through 1966. Follow-up of these cohorts has now been extended to 1982 and, moreover, individual job histories, which were not available in 1984, have been constructed. In this study, lung cancer mortality in these cohorts of coke oven workers with extended follow-up was analyzed using standard techniques of survival analysis and a new approach based on the two stage clonal expansion model of carcinogenesis. The latter approach allows the explicit consideration of detailed patterns of exposure of each individual in the cohort. The analyses used the extended follow-up data through 1982 and the detailed job histories now available. Based on these analyses, the best estimate of unit risk is 1.5 x 10 -4 with 95% confidence interval = 1.2 x 10 -4 --1.8 x 10 -4

Complete physico-chemical treatment for coke plant effluents.

Science.gov (United States)

Ghose, M K

2002-03-01

Naturally found coal is converted to coke which is suitable for metallurgical industries. Large quantities of liquid effluents produced contain a large amount of suspended solids, high COD, BOD, phenols, ammonia and other toxic substances which are causing serious pollution problem in the receiving water to which they are discharged. There are a large number of coke plants in the vicinity of Jharia Coal Field (JCF). Characteristics of the effluents have been evaluated. The present effluent treatment systems were found to be inadequate. Physico-chemical treatment has been considered as a suitable option for the treatment of coke plant effluents. Ammonia removal by synthetic zeolite, activated carbon for the removal of bacteria, viruses, refractory organics, etc. were utilized and the results are discussed. A scheme has been proposed for the complete physico-chemical treatment, which can be suitably adopted for the recycling, reuse and safe disposal of the treated effluent. Various unit process and unit operations involved in the treatment system have been discussed. The process may be useful on industrial scale at various sites.

Simulation of the influence of tar formation in wood gasification processes on the cost of the purified process gas; Simulation des Einflusses der Teerbildung bei der Vergasung von Holz auf die Kosten des gereinigten Produktgases

Energy Technology Data Exchange (ETDEWEB)

Saller, G; Krumm, W [Siegen Univ. (Gesamthochschule) (Germany). Inst. fuer Energietechnik

1998-09-01

The influence of the gasification process and the related tar formation rate on the cost of gas production is investigated with the aid of process models. The processes of gasification, gas purification and adsorptive treatment of waste water were modelled mathematically with a view to process mechanisms and cost. Simulations of the overall process helped to obtain a quantitative assessment of the cost of product gas as a function of process parameters like gasification process and tar formation. (orig./SR) [Deutsch] Mit Hilfe von Prozessmodellen wird untersucht, welchen Einfluss das Vergasungsverfahren und die damit verbundene Teerbildung mit entsprechenden Reinigungsverfahren auf die Produktionskosten des gereinigten Produktgases besitzt. Hierfuer werden die Prozesse der Vergasung, Gasreinigung und adsorptiven Abwasseraufbereitung hinsichtlich verfahrenstechnischer Zusammenhaenge und Kosten mathematisch modelliert. Durch Simulation des Gesamtprozesses werden quantitativ die Kosten des Produktgases in Abhaengigkeit von Prozessparametern wie Vergasungsverfahren und Teerbildung ermittelt. (orig./SR)

Morphological classification of coke formed from the Castilla and Jazmin crude oils

International Nuclear Information System (INIS)

Picon Hernandez, Hector Julio; Centeno Hurtado, Aristobulo; Pantoja Agreda, Edgar Francisco

2008-01-01

A morphological classification of cokes from the Castilla and Jazmin Colombian crude oils was completed. These heavy-nature crude oils, after being fractioned during the refining stages, were physicochemical characterized and submitted to the coking process. The conclusions of this work are based on the characterization of the feedstock chemical composition according to the type of aromatic carbon. UV visible spectrophotometry and the corresponding micrographs obtained by a Scan Electron Microscope (SEM), in amplification intervals from 100X to 5000X for the samples of formed cokes, were analyzed. Results of this work allowed the determination of the morphological classification intervals in function of the polyaromatic compound concentration ratio (tetraromatic/triaromatic, and diaromatic/triaromatic) of the different coked feedstock. Furthermore, high content of calcium and sulfur in the feedstock promotes morphologies of the associated - shot type

PROBLEMS WITH DETERMINATION OF FUGITIVE EMISSION OF POLYCYCLIC AROMATIC HYDROCARBONS FROM COKE OVEN BATTERY

Directory of Open Access Journals (Sweden)

Rafał Bigda

2017-03-01

Full Text Available Coke oven battery is complex and multifaceted facility in terms of air pollutant emissions. As far as stack or quenching tower does not cause major difficulties of emission measurement, the fugitive emission measurement from sources such as battery top elements (charging holes, ascension pipes or oven doors is still complicated and not fully solved problem. This article presents the discussion concerning main problems and errors likely to be made in particular stages of procedure of fugitive emissions characterization from coke oven battery (selection of sampling points, sampling itself, measurement of air velocity over battery top and laboratory analyses. In addition, results of concentrations measurements of selected substances characteristic for the coking process (naphthalene, anthracene, 4 PAHs and TSP originating from fugitive sources of coke oven battery and subjected to reporting under the E-PRTR are presented. The measurements were carried out on coke oven battery top in points selected on the basis of the preceding detailed air convection velocity measurements over battery top. Results of the velocity measurements were compared with results of numerical modelling using CFD software. The presented material is an attempt to cross-sectional presentation of issues related to the quantitative evaluation of fugitive emission from coke oven battery, discussed on the example of PAHs emission as a group of substances characteristic for coking of coal.

Thermovolumetric investigations of steam gasification of coals and their chars

Directory of Open Access Journals (Sweden)

Porada Stanisław

2017-01-01

Full Text Available The process of steam gasification of three coals of various rank and three chars obtained from these coals by the ex-situ method at 900 °C was compared. In the coal gasification process, the pyrolysis stage plays a very important part, which is connected with its direct impact on the kinetics of gasification of the resulting char. What is more, taking into consideration the impact of pyrolysis conditions on char properties, it should be anticipated that the gasification kinetics of coal and char, formed from it by the ex situ method, will be different. In order to examine and compare the process of gasification of coals and chars, an isothermal thermovolumetric method, designed by the authors, was applied. For all the examined samples the measurements were performed at three temperatures, i.e. 850, 900, and 950 °C, and at the pressure of 0.1 MPa. An evaluation of the impact of raw material on the steam gasification of the examined samples was made. The carbon conversion degree and the kinetic parameters of CO and H2 formation reaction were calculated. It was observed that the course of gasification is different for coals and chars obtained from them and it can be concluded that coals are more reactive than chars. Values of kinetic parameters of carbon monoxide and hydrogen formation calculated for coals and corresponding chars are also different. Due to the observed differences the process of gasification of coals and of chars with steam should not be equated.

Gasification Plant Cost and Performance Optimization

Energy Technology Data Exchange (ETDEWEB)

Samuel Tam; Alan Nizamoff; Sheldon Kramer; Scott Olson; Francis Lau; Mike Roberts; David Stopek; Robert Zabransky; Jeffrey Hoffmann; Erik Shuster; Nelson Zhan

2005-05-01

As part of an ongoing effort of the U.S. Department of Energy (DOE) to investigate the feasibility of gasification on a broader level, Nexant, Inc. was contracted to perform a comprehensive study to provide a set of gasification alternatives for consideration by the DOE. Nexant completed the first two tasks (Tasks 1 and 2) of the ''Gasification Plant Cost and Performance Optimization Study'' for the DOE's National Energy Technology Laboratory (NETL) in 2003. These tasks evaluated the use of the E-GAS{trademark} gasification technology (now owned by ConocoPhillips) for the production of power either alone or with polygeneration of industrial grade steam, fuel gas, hydrocarbon liquids, or hydrogen. NETL expanded this effort in Task 3 to evaluate Gas Technology Institute's (GTI) fluidized bed U-GAS{reg_sign} gasifier. The Task 3 study had three main objectives. The first was to examine the application of the gasifier at an industrial application in upstate New York using a Southeastern Ohio coal. The second was to investigate the GTI gasifier in a stand-alone lignite-fueled IGCC power plant application, sited in North Dakota. The final goal was to train NETL personnel in the methods of process design and systems analysis. These objectives were divided into five subtasks. Subtasks 3.2 through 3.4 covered the technical analyses for the different design cases. Subtask 3.1 covered management activities, and Subtask 3.5 covered reporting. Conceptual designs were developed for several coal gasification facilities based on the fluidized bed U-GAS{reg_sign} gasifier. Subtask 3.2 developed two base case designs for industrial combined heat and power facilities using Southeastern Ohio coal that will be located at an upstate New York location. One base case design used an air-blown gasifier, and the other used an oxygen-blown gasifier in order to evaluate their relative economics. Subtask 3.3 developed an advanced design for an air