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Sample records for influencing coke gasification

  1. Gasification Reaction Characteristics of Ferro-Coke at Elevated Temperatures

    Science.gov (United States)

    Wang, Peng; Zhang, Jian-liang; Gao, Bing

    2017-01-01

    In this paper, the effects of temperature and atmosphere on the gasification reaction of ferro-coke were investigated in consideration of the actual blast furnace conditions. Besides, the microstructure of the cokes was observed by scanning electron microscope (SEM). It is found that the weight loss of ferro-coke during the gasification reaction is significantly enhanced in the case of increasing either the reaction temperature or the CO2 concentration. Furthermore, compared with the normal type of metallurgical coke, ferro-coke exhibits a higher weight loss when they are gasified at the same temperature or under the same atmosphere. As to the microstructure, inside the reacted ferro-coke are a large amount of pores. Contrary to the normal coke, the proportions of the large-size pores and the through holes are greatly increased after gasification, giving rise to thinner pore walls and hence a degradation in coke strength after reaction (CSR).

  2. Co-gasification of oil sand coke with coal

    Energy Technology Data Exchange (ETDEWEB)

    Vejahati, Farshid; Gupta, Rajender [Alberta Univ., Edmonton, AB (Canada). Dept. of Chemical and Materials Engineering

    2013-07-01

    Gasification of oil sand delayed coke with sub-bituminous and lignite coals was performed in an atmospheric entrained flow gasifier using steam and oxygen as gasifying agents. The underlying objective of this work was to assess the effects of the operating variables (i.e. temperature, oxygen and steam concentrations) and coal/coke blending ratio on gasification performance in a high-temperature in order to find the possible synergies in co-gasification of the fuels. Experiments were conducted at 1,400 C, using steam and oxygen to carbon weight ratios of (0.36-1.08) and (0.07-0.2), respectively in N{sub 2} carrier gas. The coke to coal weight ratios of 1/3, 1/2, and 2/3 were used for the blending tests. Particle size of 53-90 {mu}m with d{sub 50} = 75 {mu}m were used. In terms of char reactivity, blending did not show any significant positive effect. Slight deviations from linear additive line are in the order of experiment error. Gasification efficiency was also following a linear additive trend once more pointing out the lack of synergy in entrained flow gasification systems. The results however, showed that higher coke content clearly favored the H{sub 2} production.

  3. Effects of three industrial wastes on kinetic characteristics of petroleum coke-CO{sub 2} gasification

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    Zou Jian-hui; Zhou Zhi-jie; Dai Zheng-hua; Liu Hai-feng; Wang Fu-chen; Yu Zun-hong [East China University of Science & Technology, Shanghai (China). Institute of Clean Coal Technology

    2008-07-01

    Three industrial wastes including black liquor from papermaking industry, coal slag, and sludge were used as catalysts for petroleum coke-CO{sub 2} gasification. The gasification kinetics characteristics with and without a catalyst were studied using a pressurized thermo gravimetric analyzer (TGA). It is shown that gasification rate increases with increasing conversion and then decreases after reaching a maximal rate for noncatalytic gasification, while decreases in whole course for catalytic gasification. The proposed normal distribution function model describes well the kinetic curve for both noncatalytic and catalytic gasification. The calculated activation energy of noncatalytic petroleum coke-CO{sub 2} gasification is 197.7 kJ/mol, which is in accordance with the reported data. The activities of three catalysts are contributed to the content of metal species. The black liquor in papermaking industry rich in Na species has the best activity, and its gasification rate is six times as that of noncatalytic gasification. 19 refs., 11 figs., 4 tabs.

  4. Study on CO2 gasification reactivity and physical characteristics of biomass, petroleum coke and coal chars.

    Science.gov (United States)

    Huo, Wei; Zhou, Zhijie; Chen, Xueli; Dai, Zhenghua; Yu, Guangsuo

    2014-05-01

    Gasification reactivities of six different carbonaceous material chars with CO2 were determined by a Thermogravimetric Analyzer (TGA). Gasification reactivities of biomass chars are higher than those of coke and coal chars. In addition, physical structures and chemical components of these chars were systematically tested. It is found that the crystalline structure is an important factor to evaluate gasification reactivities of different chars and the crystalline structures of biomass chars are less order than those of coke and coal chars. Moreover, initial gasification rates of these chars were measured at high temperatures and with relatively large particle sizes. The method of calculating the effectiveness factor η was used to quantify the effect of pore diffusion on gasification. The results show that differences in pore diffusion effects among gasification with various chars are prominent and can be attributed to different intrinsic gasification reactivities and physical characteristics of different chars. Copyright © 2014 Elsevier Ltd. All rights reserved.

  5. Coke gasification with carbon dioxide. Gasificacion de un coque con dioxido de carbono

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    Pis, J.J.; Perez, A.J.; Fuertes, A.B.; Jul, J.J.; Lorenzana, J.J. (CSIC Instituto Nacional del Carbon, Oviedo (Spain))

    1988-01-01

    Variations in pore structure provide a very useful tool in the kinetics analysis of coal gasification. In this work gasification with CO[sub 2] of a coke has been carried out between 1041 and 1140 K at different burn-offs. The textural evolution of the produced materials has been studied. The coke has been produced from a bituminous coal, Consol M, by heating at 1273 K in an experimental furnace at 5 K/min. A simplified mathematical model was adopted to express the gasification of coke. Kinetic parameters were determined. The model fits experimental data very well. The apparent density decreases with the burn-off and porosity rises, linearly with gasification. 21 refs., 7 figs., 5 tabs.

  6. Effect of mechanochemical treatment on petroleum coke-CO{sub 2} gasification

    Energy Technology Data Exchange (ETDEWEB)

    Jianhui Zou; Boli Yang; Kaifeng Gong; Shiyong Wu; Zhijie Zhou; Fuchen Wang; Zunhong Yu [East China University of Science and Technology, Shanghai (China). Key Laboratory of Coal Gasification of Ministry of Education

    2008-05-15

    The effect of mechanochemical treatment during the grinding of petroleum coke on its gasification by CO{sub 2} was studied. An additive derived by drying the black liquor in papermaking industry is adopted in grinding process. Results show that the gasification reactivity of petroleum coke is effectively improved by grinding, and the activation by wet grinding is more noticeable than that by dry grinding. Besides, by wet grinding petroleum coke and additive together, the active metal species in additive are not easily volatilized in gasification, and retain a high catalytic reactivity to the coke-CO{sub 2} reaction throughout most of the conversion range. Changes in crystal structure of the petroleum coke induced by mechanochemical treatment is related to its gasification reactivity. In general, the crystalline-amorphous phase transition is the tendency of long time mechanical grinding, while a crystal structure re-formation stage is observed after wet grinding of petroleum coke with and without additive for some time. Similar phenomenon has also been found in the reported data, but not given attention. Some discussion is made in the paper, and more work should be undertaken to disclose the mechanism. 28 refs., 4 figs., 1 tab.

  7. Kinetics of petroleum coke/biomass blends during co-gasification

    Science.gov (United States)

    Zhang, Jian-liang; Guo, Jian; Wang, Guang-wei; Xu, Tao; Chai, Yi-fan; Zheng, Chang-le; Xu, Run-sheng

    2016-09-01

    The co-gasification behavior and synergistic effect of petroleum coke, biomass, and their blends were studied by thermogravimetric analysis under CO2 atmosphere at different heating rates. The isoconversional method was used to calculate the activation energy. The results showed that the gasification process occurred in two stages: pyrolysis and char gasification. A synergistic effect was observed in the char gasification stage. This effect was caused by alkali and alkaline earth metals in the biomass ash. Kinetics analysis showed that the activation energy in the pyrolysis stage was less than that in the char gasification stage. In the char gasification stage, the activation energy was 129.1-177.8 kJ/mol for petroleum coke, whereas it was 120.3-150.5 kJ/mol for biomass. We also observed that the activation energy calculated by the Flynn-Wall-Ozawa (FWO) method were larger than those calculated by the Kissinger-Akahira-Sunosen (KAS) method. When the conversion was 1.0, the activation energy was 106.2 kJ/mol when calculated by the KAS method, whereas it was 120.3 kJ/mol when calculated by the FWO method.

  8. Synergistic effect on co-gasification reactivity of biomass-petroleum coke blended char.

    Science.gov (United States)

    Wei, Juntao; Guo, Qinghua; Gong, Yan; Ding, Lu; Yu, Guangsuo

    2017-06-01

    In this work, effects of gasification temperature (900°C-1100°C) and blended ratio (3:1, 1:1, 1:3) on reactivity of petroleum coke and biomass co-gasification were studied in TGA. Quantification analysis of active AAEM transformation and in situ investigation of morphological structure variations in gasification were conducted respectively using inductively coupled plasma optical emission spectrometer and heating stage microscope to explore synergistic effect on co-gasification reactivity. The results indicated that char gasification reactivity was enhanced with increasing biomass proportion and gasification temperature. Synergistic effect on co-gasification reactivity was presented after complete generation of biomass ash, and gradually weakened with increasing temperature from 1000°C to 1100°C after reaching the most significant value at 1000°C. This phenomenon was well related with the appearance of molten biomass ash rich in glassy state potassium and the weakest inhibition effect on active potassium transformation during co-gasification at the temperature higher than 1000°C. Copyright © 2017 Elsevier Ltd. All rights reserved.

  9. The Development of Coke Carried—Heat Gasification Coal—Fired Combined Cycle

    Institute of Scientific and Technical Information of China (English)

    LiZhao; XiangdongXu

    1999-01-01

    Carried-Heat Partial Gasification Combined cycle is a novel combined cycle which was proposed by Thermal Engineering Department of Tsinghua University in 1992,The idea of the system comes from the situation that the efficiency of the power plants in china is much lower than that of the advanced countries,but the coal consumption is much higher,which brings about the waste of primary energy resources and the pollution of the environment.With the deep study of the gasification technology,Coke Carried-Heat Gasification Coal-Fired Combined Cycle,as the improved system,came into birth in 1996 based on the partial gasification one,At the end of 1997,a new cycle scheme similar to IGCC was created.This paper focuses on several classes combined cycle put forward by Tsinghua University,depending on the plant configuration and carbon conversion,making the solution a viable and attractive option for efficient coal utilization.

  10. High-pressure co-gasification of coal with biomass and petroleum coke

    Energy Technology Data Exchange (ETDEWEB)

    Fermoso, J.; Arias, B.; Plaza, M.G.; Pevida, C.; Rubiera, F.; Pis, J.J. [Instituto Nacional del Carbon, CSIC, Apartado 73, 33080 Oviedo (Spain); Garcia-Pena, F.; Casero, P. [Elcogas S.A. C.T. GICC Puertollano, Carretera Calzada de Calatrava, km 27, 13500 Puertollano, Ciudad Real (Spain)

    2009-07-15

    The effects of the main operation variables (temperature, pressure and gasifying agent composition) on gas production and other process parameters, such as carbon conversion, cold gas efficiency and high heating value, during the steam-oxygen gasification of a bituminous coal were studied. It was observed that temperature and oxygen concentration were the most influential variables during the gasification process. In addition, co-gasification tests of binary blends of a bituminous coal with different types of biomass (up to 10%) and petroleum coke (up to 60%), as well as ternary blends of coal-petcoke-biomass (45-45-10%) were conducted in order to study the effect of blending on gas production and carbon conversion. (author)

  11. Comparison of steam-gasification characteristics of coal char and petroleum coke char in drop tube furnace

    Institute of Scientific and Technical Information of China (English)

    Lu Ding; Zhijie Zhou; Wei Huo; Guangsuo Yu

    2015-01-01

    The steam-gasification reaction characteristics of coal and petroleum coke (PC) were studied in the drop tube fur-nace (DTF). The effects of various factors such as types of carbonaceous material, gasification temperature (1100–1400 °C) and mass ratio of steam to char (0.4:1, 0.6:1 and 1:1 separately) on gasification gas or solid products were investigated. The results showed that for al carbonaceous materials studied, H2 content exhibited the larg-est part of gasification gaseous products and CH4 had the smal est part. For the two petroleum cokes, CO2 content was higher than CO, which was similar to Zun-yi char. When the steam/char ratio was constant, the carbon con-version of both Shen-fu and PC chars increased with increasing temperature. When the gasification temperature was constant, the carbon conversions of al char samples increased with increasing steam/char ratio. For al the steam/char ratios, compared to water gas shift reaction, char-H2O and char-CO2 reaction were further from the thermodynamic equilibrium due to a much lower char gasification rate than that of water gas shift reaction rate. Therefore, kinetic effects may play a more important role in a char gasification step than thermodynamic ef-fects when the gasification reaction of char was held in DTF. The calculating method for the equilibrium shift in this study wil be a worth reference for analysis of the gaseous components in industrial gasifier. The reactivity of residual cokes decreased and the crystal layer (L002/d002) numbers of residual cokes increased with increasing gasification temperature. Therefore, L002/d002, the carbon crystallite structure parameter, can be used to evaluate the reactivity of residual cokes.

  12. Effect of petroleum coke addition on coal gasification

    Science.gov (United States)

    Sinnathambi, Chandra Mohan; Najib, Nur Khadijah Mohamad

    2014-10-01

    The main fuel for power generation is combustion of coal and/or natural gas. Natural gas is expensive but clean and less problematic, whereas coal is the reverse of natural gas. Natural gas resources are expected to last until 2020 where else coal has another 200 years expectancy. To replace the natural gas, synthetic gas (syngas) can be used as a substitute fuel. Syngas can be produced using coal as fuel. In this study we blend petcoke, a cheap solid carboneous fuel as an alternative to coal for the production of syngas using a 30 Kwattheat bubbling fluidized bed gasifier. The equivalent ratio (ER) was set at 2.8 and a gasification temperature was maintained between 680 to 710°C by manipulating between the feed flow rates and fluidizing medium. This condition was chosen as it proved to be the optimum based on the work by the same group. Various blend of coal:petcoke between 0 to 100% was analyzed. It was found that a 20:80, petcoke to coal gives a good correlation with 100% coal gasification.

  13. Results of the simulation of gasification of the mexican petroleum coke from the refineries of Ciudad Madero and Cadereyta

    Directory of Open Access Journals (Sweden)

    G. Urquiza–Beltrán

    2008-04-01

    Full Text Available This paper evaluates in terms of energy the gasification of the petroleum coke from the refineries of Cd Madero and Cadereyta in Mexico. The energy evaluation of the synthetic gas (syngas focuses mainly on the chemical composition of the clean syngas (gasl and its energy characteristics: heating value, the energy power, the cold gas efficiency and the thermal efficiency of gasification. The results of the simulation indicate that the gasification of the petroleum coke from Cadereyta called CRC, produces a gasl with better performance and energy characteristics than those obtained when gasifying the coke of petroleum from Cd. Madero, called CRM. When the CRC is gasified, the rate of production of gasl obtained is of 2.07 kggasl/kgcoque, while the rate of production of gasl for the CRM is 1.89 kggasl/kgcoque. The HHV of the gasl of the CRC is 12 729.56 kJ/kggasl while for the CRM is 11 639.13 kJ/kggasl. The energy power of the gasl of the CRC is greater, with a difference of 25.87 GJ/h, with regard to the energy power of the gasl of the CRM. Under the specified conditions of operation, energy is generated ata rate of 26.46 MJ/kgcoque coke in the gasification of the CRC coke of petroleum, while when gasifying the CRM coke of petroleum 22.09 MJ/kgcoque are generated. Currently, the petroleum coke produced in the refinery of Madero is consumed in the power plants of Tamuín, San Luis Potosí, Mexico, while the petroleum coke produced by the refinery of Cadereyta is used in the cement industry.

  14. Processes forming Gas, Tar, and Coke in Cellulose Gasification from Gas-Phase Reactions of Levoglucosan as Intermediate.

    Science.gov (United States)

    Fukutome, Asuka; Kawamoto, Haruo; Saka, Shiro

    2015-07-01

    The gas-phase pyrolysis of levoglucosan (LG), the major intermediate species during cellulose gasification, was studied experimentally over the temperature range of 400-900 °C. Gaseous LG did not produce any dehydration products, which include coke, furans, and aromatic substances, although these are characteristic products of the pyrolysis of molten LG. Alternatively, at >500 °C, gaseous LG produced only fragmentation products, such as noncondensable gases and condensable C1 -C3 fragments, as intermediates during noncondensable gas formation. Therefore, it was determined that secondary reactions of gaseous LG can result in the clean (tar- and coke-free) gasification of cellulose. Cooling of the remaining LG in the gas phase caused coke formation by the transition of the LG to the molten state. The molecular mechanisms that govern the gas- and molten-phase reactions of LG are discussed in terms of the acid catalyst effect of intermolecular hydrogen bonding to promote the molten-phase dehydration reactions.

  15. The influence of chlorine on the gasification of wood

    Energy Technology Data Exchange (ETDEWEB)

    Scala, C. von; Struis, R.; Stucki, S. [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

    1997-06-01

    Chlorides of the heavy metals copper, lead and zinc inhibit the CO{sub 2}-gasification reaction of charcoal. This is observed either by impregnation the wood with the salts before pyrolysis or by mechanically mixing the salts with the charcoal before gasification. Charcoal impregnated or mixed with ammonium chloride reacts more slowly than untreated charcoal. Treating the charcoal with HCl also influences negatively the gasification reactivity, indicating that chlorine plays an important role in the gasification. (author) 2 figs., 4 refs.

  16. Study on characteristics of co-gasification of biomass and petroleum coke%生物质与石油焦共气化特性的研究

    Institute of Scientific and Technical Information of China (English)

    许桂英; 孙国刚

    2011-01-01

    在内径为50mm,高约950mm的固定床反应器上对生物质与石油焦共气化特性进行了研究。研究了气化模式、石油焦添加比例、添加方式、粒径大小及气化温度对气化效果及焦油量的影响。结果表明,石油焦可以起到催化裂解生物质焦油的作用。随着氧气的体积分数从2%增加到15%时,气体的热值从5.35MJ/m3降低到2.98MJ/m3。在气化温度为700℃时,四种氧气含量下生物质单独气化时焦油产率平均值为6.4%,气体热值为4.31 MJ/m3;生物质和石油焦混合气化时焦油产率平均值为2.9%,气体热值为5.19 MJ/m3。石油焦的最佳添加比例为1∶1。生物质和石油焦不混掺焦油的产率最大,混掺其次,石油焦提前加入效果最好。随着添加石油焦粒径的增大,石油焦对生物质气化焦油的裂解率逐渐降低。在两种气化模式下,随着气化温度的升高,焦油的产率均逐渐降低。%The gasification experiments of co-gasification of biomass and petroleum coke were conducted in a fixed-bed reactor to determine the effect of the gasification mode, mix mode and proportion, particle size of petroleum coke on the tar yield and gas heat value, which was intended to provide the support for the idea of decoupled dual fluidized bed co-gasification of biomass and petroleum coke. The results show that the gas heat value decreases from 5.35 MJ/m3 to 2. 98 MJ/m3 with the increasing of oxygen content from 2% to 15% . The average tar yield is 6.4% , and gas heat value is 4.31 MJ/m3 as biomass is gasified alone at 700 ℃. For the co gasification, the average tar yield is 2. 9% , and gas heat value is 5. 19 MJ/m3. At the temperature of 700 ℃, the best ratio of the petroleum coke to biomass is 1:1 as the oxygen content is 4%. The largest tar yield is produced for the gasification with petroleum coke alone, and the smallest tar yield for the co-gasification with feeding the petroleum coke first

  17. Cold test with a benchtop set-up for fluidized bed reactor using quartz sand to simulate gasification of coal cokes by concentrated solar radiation

    Science.gov (United States)

    Gokon, Nobuyuki; Tanabe, Tomoaki; Shimizu, Tadaaki; Kodama, Tatsuya

    2016-05-01

    The impacts of internal circulation of a mixture of coal-coke particles and quartz sand on the fluidization state in a fluidized bed reactor are investigated by a cold test with a benchtop set-up in order to design 10-30 kWth scale prototype windowed fluidized-bed reactor. Firstly, a basic relationship between pressure loss of inlet gas and gas velocity was experimentally examined using quartz sand with different particle sizes by a small-scale quartz tube with a distributor at ambient pressure and temperature. Based on the results, an appropriate particle range of quartz sand and layer height/layer diameter ratio (L/D ratio) was determined for a design of the fluidized bed reactor. Secondly, a windowed reactor mock-up was designed and fabricated for solar coke gasification using quartz sand as a bed material. The pressure loss between the inlet and outlet gases was examined, and descending cokes and sand particles on the sidewall of the reactor was observed in the reactor mock-up. The moving velocity and distance of descending particles/sands from the top to bottom of fluidized bed were measured by the visual observation of the colored tracer particles on outside wall of the reactor.

  18. Construction of a pilot plant of 500 KW it solar gasification of coke of oil. Synpet project; Construccion de una planta piloto de 500 kW para la gasificacion solar de coke de petroleo. Proyecto Synpet

    Energy Technology Data Exchange (ETDEWEB)

    Vidal; Denk, T.; Valverde, A.; Steinfeld, A.; Zacarias, L.; Jesus, J. C. de; Romero, M.

    2008-07-01

    Solar thermochemistry is a novel and very promising route for the production of valuable fuels and chemicals, in which solar energy is collected and concentrated in order to supply the high temperature process heat necessary to drive highly endothermic chemical reactions. Some high temperature endothermic reactions for converting solar energy to chemical fuels have been investigated; the steam-gasification of petroleum derivatives and residues using concentrated solar radiation has been proposed more recently as a viable alternative to solar hydrogen production. This paper reviews this study which is being carried out within collaboration between Petroleos de Venezuela (PDVSA), the Eidgenossische Technische Hochschule (ETH) in Zurich/Switzerland, and the CIEMAT in Spain to study the feasibility of thermochemical falsification form petroleum coke. (Author)

  19. 氯化铁对高硫石油焦-CO2气化的催化作用%Catalytic Activity of Ferric Chloride for High-Sulfur Petroleum Coke-Carbon Dioxide Gasification

    Institute of Scientific and Technical Information of China (English)

    胡启静; 周志杰; 刘鑫; 于广锁

    2012-01-01

    以FeCl3为催化剂,采用热天平考察了FeCl3添加量、气化温度、FeCl3添加方法对高硫石油焦-CO2气化反应转化率和气化反应速率的影响,采用4种动力学模型对石油焦-CO2催化气化动力学曲线进行拟合,并对石油焦催化气化残渣进行XRD分析.结果表明,高硫石油焦催化气化反应速率随气化温度、FeCl3添加量的增加而增大,随转化率的增加而减小,与非催化石油焦气化的单峰动力学曲线不同;采用离子交换法添加FeCl3比采用浸渍法的催化气化效果好.FeCl3催化石油焦-CO2气化反应初始阶段,铁主要以Fe3C形式存在,随着反应的进行大部分Fe3C与石油焦中的S结合形成FeS,导致催化剂活性降低.4种动力学模型拟合结果表明,随机孔模型效果最好,相关系数在0.96以上.%FeCl3 was used as a catalyst for high-sulfur petroleum coke-CO2 gasification. The gasification reactivity of petroleum coke with different FeCl3 loadings and loading methods was examined by using a thermogravimetric analyzer. Four kinetic models were used to fit the kinetic curve for catalytic gasification of petroleum coke. The residue of catalytic petroleum coke-CO2 gasification was analyzed by XRD. The results showed that the gasification rate of petroleum coke increased with increase of FeCl3 loadings within the experiment range, and decreased with the increase of conversion in whole course of catalytic gasification, which is different from the single-peak kinetic curve of non-catalytic petroleum coke-CO2 gasification. In catalytic petroleum coke-CO2 gasification, the catalytic activity of FeCl3 loaded by ion exchange method was higher than that by impregnation method. At the initial stage of gasification the precipitated iron existed as Fe3C, which quickly reacted with S in petroleum coke to form FeS, leading to the catalytic activity loss. The random pore model described well the kinetic curve for catalytic gasification of petroleum coke

  20. Modelling of fluid flows in a coke-bed using thin-film models; Modellering af stroemningsforholdene i en koksbed vha. tyndfilmsmodeller

    Energy Technology Data Exchange (ETDEWEB)

    Kvist Jensen, T.; Henriksen, U.; Goebel, B.

    2002-02-01

    During this project dynamic models of a coke-bed have been built. The models are used to investigate how in-homogeneities influence fluid flows and coke conversion in the coke-bed. During thermal gasification of biomass in down draft gasifiers it has been observed that the coke under certain conditions is converted differently different places in the coke-bed. In extreme cases channels are even built down through the coke-bed. The varied conversion is bad for several reasons, partly because it is expected to indicate that the coke conversion is falling locally in the reactor and partly because some of the tar products from the pyrolysis will pass through the reactor without being cracked if channels have been made in the coke-bed. In connection with upgrading of gasifiers there is a risk that heterogeneous conditions in the coke-bed might arise resulting in the above-mentioned inconveniences. Thus, it is important to have a functional model for investigating how different operation parameters influence pressure conditions and hereby the conversion conditions in a coke-bed. The aim is to build models for description of fluid flows in a fixed bed reactor for gasification of biomass. The purpose with the models is to investigate how different parameters, e.g. particle size, porosity, and control strategies influence the stability of conversion in the coke bed. (BA)

  1. Gasification : petcoke gasification for products

    Energy Technology Data Exchange (ETDEWEB)

    Carpenter, R. [GE Energy, Houston, TX (United States)

    2009-07-01

    Gasification is a partial oxidation process that can convert any hydrocarbon into carbon monoxide and hydrogen (syngas). This presentation discussed integrated coking and gasification to address today's refining challenges. Several case studies were presented. General Electric Energy's quench gasification process was also discussed with particular reference to key characteristics such as its simplicity, low cost, efficiency, reliability and flexibility. Other advantages of the process include its entrained flow, slagging, slurry feed and short residence time. Petcoke was discussed as a suitable gasifier feed. Converting petcoke to hydrogen, steam, and power was also presented. The challenges ahead include the piling up of millions of tons of petcoke; emissions rules shrinking the coke segment; shortage of expensive natural gas; increased needs of hydrogen, steam, and power; plant and fuel level emissions mandates; and reducing the carbon dioxide footprint of oil sands. These challenges may result in excess coke and a hydrogen deficit. The presentation concluded by bringing attention to GE Energy's leadership in gasification technology and an alliance between GE Energy and Schlumberger. figs.

  2. 煤气化黑水作为石油焦浆稳定剂的实验研究%Experimental study on black water of coal gasification as stabilizer of petroleum coke-water slurry

    Institute of Scientific and Technical Information of China (English)

    贾嘉; 展秀丽; 周志杰; 王辅臣

    2011-01-01

    Petroleum coke has higher calorific value and lower price compared with coal. It has great advantages that petroleum coke-water slurry is used to prepare syngas. The first step of gasification with petroleum coke-water slurry is to prepare the coke-water slurry. With chilling black water of coal gasification as stabilizer of petroleum coke-water slurry, it can not only save the cost of stabilizer, but also resolve the problems of treating black water and environmental pollution. The way of producing petroleum coke-water slurry is dry grinding and humid mixing; the adding ratio of black water to deionized water is gradually increased; and the viscosity of the slurry was determined when the shear rate was 100 s-1. The liquidity and stable time of the slurry were observed. The effect of black water as stabilizer on the slurry properties of petroleum coke-water was investigated. The results show that black water can effectively improve the stability and yield stress of petroleum coke-water slurry. Petroleum coke added with black water can produce the coke-water slurry with solid mass fraction as high as 73% , and its stability, viscosity and liquidity can satisfy the demand of slurry for gasification in industry.%石油焦比煤具有更高的热值,同时价格低廉,利用石油焦浆气化制备合成气具有很大的优势.石油焦浆气化的第1步是制备水焦浆,采用煤气化黑水作为石油焦浆的稳定剂,不仅节约了稳定剂的成本,还解决了黑水的处理和对环境的污染问题.文中通过逐步提高石油焦浆制备过程中黑水与去离子水的添加比例,采用干磨湿混的方式制浆,测定了石油焦浆在剪切应力为100 s-1时的黏度,并观察其流动性及稳定时间等各项指标,考察了黑水对石油焦浆稳定性的影响.结果表明:黑水能够有效提高石油焦浆的稳定性,提高屈服应力.石油焦添加黑水最高可制备出固体颗粒质量分数为73%的水焦浆,其稳定性和

  3. Pyrolysis and Gasification

    DEFF Research Database (Denmark)

    Astrup, Thomas; Bilitewski, B.

    2011-01-01

    Pyrolysis and gasification include processes that thermally convert carbonaceous materials into products such as gas, char, coke, ash, and tar. Overall, pyrolysis generates products like gas, tar, and char, while gasification converts the carboncontaining materials (e.g. the outputs from pyrolysis......) into a mainly gaseous output. The specific output composition and relative amounts of the outputs greatly depend on the input fuel and the overall process configuration. Although pyrolysis processes in many cases also occur in gasification (however prior to the gasification processes), the overall technology...... may often be described as gasification only. Pyrolysis, however, can also be employed without proceeding with gasification. Gasification is by no means a novel process; in the 19th century so-called ‘town gas’ was produced by the gasification of coal and for example used for illumination purposes...

  4. Hydrogen and energy recovery by gasification of petroleum coke from heavy crude refining; Recuperacion de hidrogeno y energia mediante gasificacion de coques de petroleo provenientes de refinacion de crudos pesados

    Energy Technology Data Exchange (ETDEWEB)

    Paniagua-Rodriguez, J.C [Universidad Michoacana de San Nicolas de Hidalgo, Morelia, Michoacan (Mexico); Jimenez-Garcia, G. [Instituto Tecnologico del Valle de Morelia, Morelia, Michoacan (Mexico); Maya-Yescas, R. [Universidad Michoacana de San Nicolas de Hidalgo, Morelia, Michoacan (Mexico)]. E-mail: rmayay@umich.mx

    2013-03-15

    Heavy oils exhibit high yields to bottom-of barrel products (low commercial value); depending on the metals content and on carbon residue the upgrading of bottoms could follow either hydroprocessing or carbon rejection. In particular the Mexican Maya, which is the most refined crude in Mexico, is upgraded by carbon rejection via delayed coking of vacuum residue. In order to obtain acceptable economic profit, it is necessary to transform that carbon (mainly petroleum coke) into useful higher added value products. Coke gasification could be used to obtain hydrogen and/or energy (preferable electrical), via the reaction of coke molecules with oxygen, carbon dioxide and water. Departing from the empiric formulas of five petroleum cokes, a kinetic scheme that consists of three linearly independent stoichiometric equations was recently developed; by including the enthalpy of each reaction and considering the gasification reactor as adiabatic, it is possible to predict product stream composition and high pressure steam that could be generated by the process. [Spanish] Los crudos pesados exhiben rendimientos altos a productos de-fondo-de-barril (de bajo valor comercial); dependiendo del contenido de metales y del residuo carbonoso, la mejora de fondos puede llevarse a cabo por hidrotratamiento o rechazo de carbon. En particular el crudo Maya, que es el mas refinado en Mexico, se mejora via rechazo de carbon por coquizacion retardada del residuo de vacio. A fin de obtener ganancias aceptables, es necesario transformar ese carbon (coque de petroleo, principalmente) en producto util de alto valor agregado. La gasificacion de coque puede usarse para obtener hidrogeno y/o energia (electrica de preferencia), via la reaccion de moleculas de coque con oxigeno, dioxido de carbono y agua. Recientemente se desarrollo un esquema cinetico que consiste de tres reacciones linealmente independientes, partiendo de las formulas empiricas de cinco coques de petroleo; incluyendo la entalpia

  5. Pyrolysis and Gasification

    DEFF Research Database (Denmark)

    Astrup, Thomas; Bilitewski, B.

    2011-01-01

    Pyrolysis and gasification include processes that thermally convert carbonaceous materials into products such as gas, char, coke, ash, and tar. Overall, pyrolysis generates products like gas, tar, and char, while gasification converts the carboncontaining materials (e.g. the outputs from pyrolysis....... Today gasification is used within a range of applications, the most important of which are conversion of coal into syngas for use as chemical feedstock or energy production; but also gasification of biomass and waste is gaining significant interest as emerging technologies for sustainable energy. From...

  6. Upgrading oil sands bitumen with FLUID COKING and FLEXICOKING technologies

    Energy Technology Data Exchange (ETDEWEB)

    Kamienski, P.; Phillips, G. [ExxonMobil Research and Engineering Co., Fairfax, VA (United States); McKnight, C.; Rumball, B. [Syncrude Canada Ltd., Calgary, AB (Canada)

    2009-07-01

    This presentation described EMRE's Fluid Coking and Flexicoking technologies that are well suited for upgrading Alberta's heavy crudes and oil sands bitumen into pipelineable crudes or synthetic crudes, which can be further processed into transportation fuels. The Fluid Coking technology uses a fluidized bed reactor that thermally converts the heavy oils into light gases, liquids and coke. The metals and much of the sulphur are concentrated in the coke. Combustion of the coke provides process heat and the remaining coke is sold or stored on site for later recovery. Syncrude Canada currently operates 3 Fluid Coking units in northern Alberta. Flexicoking extends fluid coking by integrating air gasification to produce a carbon monoxide/hydrogen rich fuel gas that helps meet fuel and energy requirements of bitumen recovery and upgrading. The yields of light gas and liquids are similar to those of the Fluid Coking process. The partial combustion of coke provides the process heat for the thermal conversion and gasification steps. The remaining coke is gasified and desulphurized using Flexsorb technology. At present, there are 5 Flexicoking units in operation around the world. Interest in the technology is growing, particularly in locations with large demand for clean fuel or electricity. It is also suitable for steam assisted gravity drainage (SAGD) operations in Alberta. This presentation outlined the operating principles of the Flexicoking integrated gasification system and compared it with more expensive oxygen gasification processes. tabs., figs.

  7. Physicochemical Properties of Coal Gasification Slag and Its Catalytic Effect on Gasification Reactivity of Petroleum Coke%气化灰渣的理化性质及其对石油焦/CO_2气化反应特性的影响

    Institute of Scientific and Technical Information of China (English)

    平雅敏; 黄胜; 吴诗勇; 吴幼青; 高晋生

    2012-01-01

    The physicochemical properties of Shenhua coal gasification slag were characterized with the aids of XRF,XRD and SEM/EDS,and the catalytic effect of gasification slag on petroleum coke/CO2 gasification reactivity was also investigated.The results showed that the ash contents of bottom slag and fly ash were 78.39% and 62.71%,respectively.Bottom slag contained higher contents of Ca and Fe,but lower contents of Si and Al than those of fly ash.Inorganic matters in gasification slag mainly existed in the form of inert materials with no gasification reactivity.Calcium sulfate,iron oxide and glaserite(K3Na(SO4)2) in bottom slag were main catalytic components,while there was only low content of calcium sulfate in fly ash with catalytic effect.With increasing addition of slag,carbon conversion versus maximum gasification reactivity decreased.Catalytic gasification reactivity of petroleum coke with 5%-30% addition of gasification slag was raised 2-7 times as compared with non-catalytic one,and bottom slag had higher catalytic activity than fly ash.%采用XRF、XRD和SEM/EDS等分析手段对神华煤气化灰渣的理化性质进行了表征,并考察了气化灰渣对金山石油焦/CO2气化反应活性的影响。结果表明:炉底灰渣和炉顶飞灰的灰分质量分数分别为78.39%和62.71%;炉底灰渣中Ca和Fe的质量分数较炉顶飞灰高,而炉顶飞灰中Si和Al的质量分数则比炉底灰渣高;气化灰渣中的矿物质主要以对气化反应无催化活性的惰性物质形态存在,炉底灰渣中对含碳物料气化反应有催化作用的主要是少量的硫酸钙、氧化铁和钾芒硝(K3Na(SO4)2),而炉顶飞灰中则是少量的硫酸钙;随着气化灰渣添加量的增加,石油焦催化气化反应速率达到最大值时所对应的转化率逐渐减小。当气化灰渣的添加量为5%~30%时,石油焦的气化活性提高了2~7倍,其中炉底灰渣的催化活性稍优于炉顶飞灰。

  8. Coke formation on HFAU and HEMT zeolites. Influence of the reaction temperature and propene pressure

    Science.gov (United States)

    Doka Nassionou, G. A.; Magnoux, P.; Guisnet, M.

    1999-02-01

    The formation of coke from propene (Pp = 1.3 kPa and 13 kPa) was investigated on HFAU and HEMT zeolites in a microbalance for temperatures ranging from 120 °C to 450 °C. For both zeolites, the greater the propene pressure and the lower the temperature the faster the initial coke formation. However for high propene pressure, initial coke formation is faster with HEMT zeolite. This can be related to the stronger acidity of the HEMT sample. For low propene pressure and after 420 minutes of coking, a minimum in coke is observed for T = 350 ^circC, which can be related to the difference between the rate of formation and the rate of retention of coke molecules. At low temperature, due to their low volatility, oligomers are easily formed and retained in the zeolite pores. These molecules can be totally eliminated by an adequate thermal treatment in vacuum. At higher temperature, only aromatic or polyaromatic compounds which present a size larger than the pore apertures can be retained in the cavities of the zeolites. The greater the reaction time, the faster the retention. Whatever the reaction temperature, coke molecules are more homogeneously distributed in the HEMT crystallites than in those of HFAU samples. For this latter zeolite coke molecules are preferentially formed in the cavities located near the outer surface of the crystallites (shell coking). La formation de coke à partir du propène (Pp = 1,3 et 13 kPa) a été étudiée en microbalance sur zéolithes HFAU et HEMT dans une gamme de température variant de 120 à 450°C. La vitesse initiale de formation de coke dépend de la pression du propène, de la température et également de la zéolithe. Ainsi, pour une forte pression en propène, la vitesse initiale de formation de coke est toujours plus importante sur HEMT que sur HFAU. Ceci est à relier à la plus grande acidité et à la présence de sites acides plus forts sur HEMT. Après 420 minutes de réaction, et pour une faible pression en propène le

  9. Influence of carbonization conditions on micro-pore structure of foundry formed coke produced with char

    Energy Technology Data Exchange (ETDEWEB)

    Jun Qiao; Jianjun Wu; Jingru Zu; Zhiyuan Gao; Guoli Zhou

    2009-07-01

    There are few studies on coke's micro-pore structure in recent years, however, micro-pore structure of foundry coke determines its macroscopically quality index and reactivity in cupola furnace. Effect of such factors on micro-pore structure were investigated under different carbonization conditions with certain ratio of raw materials and material forming process in this article as charging temperature (A); braised furnace time (B); heating rate of the first stage (C)and the second stage (D) and holding time of ultimate temperature (E). Research showed that charging temperature was the most influential factor on the coke porosity, pore volume, pore size and specific surface area. It is suggested that formation of plastic mass and releasing rate of volatile during carbonization period are two main factors on microstructure of foundry coke while charging temperature contributes most to the above factors. 6 refs., 4 figs., 9 tabs.

  10. Influence of pyrolysis conditions on the structure and gasification reactivity of biomass chars

    Energy Technology Data Exchange (ETDEWEB)

    E. Cetin; B. Moghtaderi; R. Gupta; T.F. Wall [University of Newcastle, Callaghan, NSW (Australia). Discipline of Chemical Engineering, Faculty of Engineering and Built Environment, School of Engineering

    2004-11-01

    The physical and chemical structure as well as gasification reactivities of chars generated from several biomass species (i.e. pinus radiata, eucalyptus maculata and sugar cane bagasse) were studied to gain insight into the role of heating rate and pressure on the gasification characteristics of biomass chars. Char samples were generated in a suite of reactors including a wire mesh reactor, a tubular reactor, and a drop tube furnace. Scanning electron microscopy analysis, X-ray diffractometry, digital cinematography and surface area analysis were employed to determine the impact of operating conditions on the char structure. The global gasification reactivities of char samples were also determined for a range of pressures between 1 and 20 bar using pressurised thermogravimetric analysis technique. Char reactivities were found to increase with increasing pyrolysis heating rates and decreasing pyrolysis pressure. It was found that under high heating rates the char particles underwent plastic deformation (i.e. melted) developing a structure different to that of the virgin biomass. Pressure was also found to influence the physical and chemical structures of char particles. The difference in the gasification reactivities of biomass chars at pressure was found to correlate well with the effect of pyrolysis pressure on the graphitisation process in the biomass char structure. 29 refs., 18 figs., 2 tabs.

  11. The influence of catalytic additives on kinetics of coal gasification process

    Directory of Open Access Journals (Sweden)

    Zubek Katarzyna

    2017-01-01

    Full Text Available Catalytic coal gasification is a process that has the potential to become one of the efficient industrial technology of energy production. For this reason, the subject of this study was to analyze the kinetics of catalytic gasification of ‘Janina’ coal with steam. Isothermal measurements were performed at 800 °C, 900 °C, 950 °C and 1000 °C at a pressure of 1 MPa using cations of sodium, potassium and calcium as catalysts. During examination the thermovolumetric method was used. This method allows to determine the formation rates of a gaseous product such as carbon monoxide, hydrogen, methane and carbon dioxide as well as their contribution to the resulting gas. Moreover, the influence of catalysts on the kinetics of CO and H2 formation at various temperatures was determined and the kinetics parameters were calculated with the use of isoconversional model, Random Pore Model and Grain Model. The obtained results confirmed the positive effect of catalysts on the coal gasification process. The catalytic measurements were characterized by higher reaction rate and shorter duration of the process, and the calculated values of the kinetic parameters were lower than for the gasification process without the addition of catalysts.

  12. Research of Heating Rates Influence on Layer Coal Gasification of Krasnogorsky And Borodinsky Coal Deposit

    Directory of Open Access Journals (Sweden)

    Jankovskiy Stanislav

    2015-01-01

    Full Text Available Experimental research of heating rate influence on coal samples gasification process of Krasnogorsky and Borodinsky coal deposit ranks A and 2B was done to define optimal heating mode in high intensification of dispersal of inflammable gases conditions. Abundance ratio of carbon monoxide and nitrogen monoxide, water vapor, carbon dioxide at four values of heating rate within the range of 5 to 30 K/min. with further definition of optimal heating rate of coals was stated.

  13. Co-Gasification of Coal and Biomass in an IGCC Power Plant: Gasifier Modeling

    Directory of Open Access Journals (Sweden)

    Luis Correas

    2004-12-01

    Full Text Available Co-gasification of coal and biomass in an existing coal-fired IGCC power plant is proposed as an efficient, flexible and environmentally friendly way to increase the biomass contribution to electricity generation. A model of an entrained flow gasifier is described and validated with nearly 3,000 actual steady-state operational data points (4,800 hours. The model is then used to study co-gasification of coal, petroleum coke and up to 10 percent of several types of biomass. As a result, the influence of fuel variations on gasifier performance and modifications in operation that should be made in co-gasification are obtained. A conclusion of our study is that co-gasification is possible provided that operation is properly adapted. A validated model can be very useful for predicting operating points for new fuel mixtures.

  14. Circulating fluidized bed gasification of low rank coal: Influence of O2/C molar ratio on gasification performance and sulphur transformation

    Science.gov (United States)

    Zhang, Haixia; Zhang, Yukui; Zhu, Zhiping; Lu, Qinggang

    2016-08-01

    To promote the utilization efficiency of coal resources, and to assist with the control of sulphur during gasification and/or downstream processes, it is essential to gain basic knowledge of sulphur transformation associated with gasification performance. In this research we investigated the influence of O2/C molar ratio both on gasification performance and sulphur transformation of a low rank coal, and the sulphur transformation mechanism was also discussed. Experiments were performed in a circulating fluidized bed gasifier with O2/C molar ratio ranging from 0.39 to 0.78 mol/mol. The results showed that increasing the O2/C molar ratio from 0.39 to 0.78 mol/mol can increase carbon conversion from 57.65% to 91.92%, and increase sulphur release ratio from 29.66% to 63.11%. The increase of O2/C molar ratio favors the formation of H2S, and also favors the retained sulphur transforming to more stable forms. Due to the reducing conditions of coal gasification, H2S is the main form of the released sulphur, which could be formed by decomposition of pyrite and by secondary reactions. Bottom char shows lower sulphur content than fly ash, and mainly exist as sulphates. X-ray photoelectron spectroscopy (XPS) measurements also show that the intensity of pyrite declines and the intensity of sulphates increases for fly ash and bottom char, and the change is more obvious for bottom char. During CFB gasification process, bigger char particles circulate in the system and have longer residence time for further reaction, which favors the release of sulphur species and can enhance the retained sulphur transforming to more stable forms.

  15. Investigation on the reactions influencing biomass air and air/steam gasification for hydrogen production

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez, J.F.; Roman, S.; Bragado, D. [Departamento de Fisica Aplicada, University of Extremadura, 06071 (Spain); Calderon, M. [Departamento de Electronica e Ingenieria Electromecanica, University of Extremadura, 06071 (Spain)

    2008-08-15

    Hydrogen could be the energy carrier of the next world scene provided that its production, transportation and storage are solved. In this work the production of an hydrogen-rich gas by air/steam and air gasification of olive oil waste was investigated. The study was carried out in a laboratory reactor at atmospheric pressure over a temperature range of 700 - 900 C using a steam/biomass ratio of 1.2 w/w. The influence of the catalysts ZnCl{sub 2} and dolomite was also studied at 800 and 900 C. The solid, energy and carbon yield (%), gas molar composition and high heating value of the gas (kJ NL{sup -} {sup 1}), were determined for all cases and the differences between the gasification process with and without steam were established. Also, this work studies the different equilibria taking place, their predominance in each process and how the variables considered affect the final gas hydrogen concentration. The results obtained suggest that the operating conditions were optimized at 900 C in steam gasification (a hydrogen molar fraction of 0.70 was obtained at a residence time of 7 min). The use of both catalysts resulted positive at 800 C, especially in the case of ZnCl{sub 2} (attaining a H{sub 2} molar fraction of 0.69 at a residence time of 5 min). (author)

  16. 钙元素对褐煤热解和气化过程中产物的影响%Influence of Calcium on Pyrolysis and Gasification of Lignite Process

    Institute of Scientific and Technical Information of China (English)

    张浩; 戴永东

    2013-01-01

    The influence of calcium on pyrolysis and gasification of lignite, discuss its influence on the product distribution of the tar yield, gas product and volatile, and the play in the process of catalysis. The results show that, in the process of pyrolysis, calcium will decrease the yield of tar, improve the char yield; in the gasification process, calcium can improve the reaction of activated semi-coke, accelerate the reaction speed. Make CO2 and CH4 decreased yield, yield of H2 and CO was improved.%综述了钙元素对褐煤热解及气化影响,讨论其对产物中焦油产率、气体产物和挥发分的分布影响,以及其在过程中发挥的催化作用。结果表明,在热解过程中,钙元素会降低焦油产率,提高半焦产率;在气化过程中,钙元素能提高半焦的反应活性,加快反应速度。使CO2和CH4产率降低,H2和CO产率得到了提升。

  17. Influences of hydrogen-enriched atmosphere under coke oven gas injection on reduction swelling behaviors of oxidized pellet

    Institute of Scientific and Technical Information of China (English)

    龙红明; 王宏涛; 狄瞻霞; 春铁军; 柳政根

    2016-01-01

    It is of great importance to elucidate reduction swelling behaviors and reaction mechanism of oxidized pellet in hydrogen-enriched atmosphere under coke oven gas injection. In this work, the effects of hydrogen concentration in N2−CO−H2 atmosphere with unchanged CO content on reduction swelling behaviors of oxidized pellet at 1173 K were studied, to clarify the mechanism of hydrogen-enriched reduction and exclude the influences of CO. Then, the reduction swelling behaviors of oxidized pellet at 1173 K in actual atmosphere under coke oven gas (COG) injection, got from the simulation results of multi-fluid blast furnace model, were investigated. The results show that with the concentration of hydrogen increasing in N2−CO−H2 gas from 2% to 18%, the reduction swelling index of pellet decreases from 10.12% to 5.57% while the reduction ratio of pellet increases obviously from 39.85% to 69.58%. In addition, with COG injection rate increasing from 0 to 152.34 m3/t, the reduction swelling index of pellet decreases slightly from 10.71% to 9.54% while the reduction ratio of pellet is increased from 31.57% to 36.39%. The microstructures of pellet are transformed from the platy structure to the flocculent structure.

  18. Influence of the reactant carbon-hydrogen-oxygen composition on the key products of the direct gasification of dewatered sewage sludge in supercritical water.

    Science.gov (United States)

    Gong, Miao; Zhu, Wei; Fan, Yujie; Zhang, Huiwen; Su, Ying

    2016-05-01

    The supercritical water gasification of ten different types of dewatered sewage sludges was investigated to understand the relationship between sludge properties and gasification products. Experiments were performed in a high-pressure autoclave at 400°C for 60 min. Results showed that gasification of sewage sludge in supercritical water consists mainly of a gasification reaction, a carbonization reaction and a persistent organic pollutants synthesis reaction. Changes in the reactant C/H/O composition have significant effects on the key gasification products. Total gas production increased with increasing C/H2O of the reactant. The char/coke content increased with increasing C/H ratio of the reactant. A decrease in the C/O ratio of the reactant led to a reduction in polycyclic aromatic hydrocarbon formation. This means that we can adjust the reactant C/H/O composition by adding carbon-, hydrogen-, and oxygen-containing substances such as coal, algae and H2O2 to optimize hydrogen production and to inhibit an undesired by-product formation. Copyright © 2016 Elsevier Ltd. All rights reserved.

  19. CO2 gasification reactivity of biomass char: catalytic influence of alkali, alkaline earth and transition metal salts.

    Science.gov (United States)

    Lahijani, Pooya; Zainal, Zainal Alimuddin; Mohamed, Abdul Rahman; Mohammadi, Maedeh

    2013-09-01

    This study investigates the influence of alkali (Na, K), alkaline earth (Ca, Mg) and transition (Fe) metal nitrates on CO2 gasification reactivity of pistachio nut shell (PNS) char. The preliminary gasification experiments were performed in thermogravimetric analyzer (TGA) and the results showed considerable improvement in carbon conversion; Na-char>Ca-char>Fe-char>K-char>Mg-char>raw char. Based on TGA studies, NaNO3 (with loadings of 3-7 wt%) was selected as the superior catalyst for further gasification studies in bench-scale reactor; the highest reactivity was devoted to 5 wt% Na loaded char. The data acquired for gasification rate of catalyzed char were fitted with several kinetic models, among which, random pore model was adopted as the best model. Based on obtained gasification rate constant and using the Arrhenius plot, activation energy of 5 wt% Na loaded char was calculated as 151.46 kJ/mol which was 53 kJ/mol lower than that of un-catalyzed char. Copyright © 2013 Elsevier Ltd. All rights reserved.

  20. Steam gasification of waste tyre: Influence of process temperature on yield and product composition

    Energy Technology Data Exchange (ETDEWEB)

    Portofino, Sabrina, E-mail: sabrina.portofino@enea.it [UTTP NANO – C.R. ENEA Portici, P.le E. Fermi, 1 Loc. Granatello, 80055 Portici (Italy); Donatelli, Antonio; Iovane, Pierpaolo; Innella, Carolina; Civita, Rocco; Martino, Maria; Matera, Domenico Antonio; Russo, Antonio; Cornacchia, Giacinto [UTTTRI RIF – C.R. ENEA Trisaia, SS Jonica 106, km 419.5, 75026 Rotondella (Italy); Galvagno, Sergio [UTTP NANO – C.R. ENEA Portici, P.le E. Fermi, 1 Loc. Granatello, 80055 Portici (Italy)

    2013-03-15

    Highlights: ► Steam gasification of waste tyre as matter and energy recovery treatment. ► Process temperature affects products yield and gas composition. ► High temperature promotes hydrogen production. ► Char exploitation as activated carbon or carbon source. - Abstract: An experimental survey of waste tyre gasification with steam as oxidizing agent has been conducted in a continuous bench scale reactor, with the aim of studying the influence of the process temperature on the yield and the composition of the products; the tests have been performed at three different temperatures, in the range of 850–1000 °C, holding all the other operational parameters (pressure, carrier gas flow, solid residence time). The experimental results show that the process seems promising in view of obtaining a good quality syngas, indicating that a higher temperature results in a higher syngas production (86 wt%) and a lower char yield, due to an enhancement of the solid–gas phase reactions with the temperature. Higher temperatures clearly result in higher hydrogen concentrations: the hydrogen content rapidly increases, attaining values higher than 65% v/v, while methane and ethylene gradually decrease over the range of the temperatures; carbon monoxide and dioxide instead, after an initial increase, show a nearly constant concentration at 1000 °C. Furthermore, in regards to the elemental composition of the synthesis gas, as the temperature increases, the carbon content continuously decreases, while the oxygen content increases; the hydrogen, being the main component of the gas fraction and having a small atomic weight, is responsible for the progressive reduction of the gas density at higher temperature.

  1. Coke dust enhances coke plant wastewater treatment.

    Science.gov (United States)

    Burmistrz, Piotr; Rozwadowski, Andrzej; Burmistrz, Michał; Karcz, Aleksander

    2014-12-01

    Coke plant wastewater contain many toxic pollutants. Despite physico-chemical and biological treatment this specific type of wastewater has a significant impact on environment and human health. This article presents results of research on industrial adsorptive coke plant wastewater treatment. As a sorbent the coke dust, dozen times less expensive than pulverized activated carbon, was used. Treatment was conducted in three scenarios: adsorptive after full treatment with coke dust at 15 g L(-1), biological treatment enhanced with coke dust at 0.3-0.5 g L(-1) and addition of coke dust at 0.3 g L(-1) prior to the biological treatment. The enhanced biological treatment proved the most effective. It allowed additional removal of 147-178 mg COD kg(-1) of coke dust. Copyright © 2014 Elsevier Ltd. All rights reserved.

  2. Influence of Torrefaction on the Conversion Efficiency of the Gasification Process of Sugarcane Bagasse.

    Science.gov (United States)

    Anukam, Anthony; Mamphweli, Sampson; Okoh, Omobola; Reddy, Prashant

    2017-03-10

    Sugarcane bagasse was torrefied to improve its quality in terms of properties prior to gasification. Torrefaction was undertaken at 300 °C in an inert atmosphere of N₂ at 10 °C·min(-1) heating rate. A residence time of 5 min allowed for rapid reaction of the material during torrefaction. Torrefied and untorrefied bagasse were characterized to compare their suitability as feedstocks for gasification. The results showed that torrefied bagasse had lower O-C and H-C atomic ratios of about 0.5 and 0.84 as compared to that of untorrefied bagasse with 0.82 and 1.55, respectively. A calorific value of about 20.29 MJ·kg(-1) was also measured for torrefied bagasse, which is around 13% higher than that for untorrefied bagasse with a value of ca. 17.9 MJ·kg(-1). This confirms the former as a much more suitable feedstock for gasification than the latter since efficiency of gasification is a function of feedstock calorific value. SEM results also revealed a fibrous structure and pith in the micrographs of both torrefied and untorrefied bagasse, indicating the carbonaceous nature of both materials, with torrefied bagasse exhibiting a more permeable structure with larger surface area, which are among the features that favour gasification. The gasification process of torrefied bagasse relied on computer simulation to establish the impact of torrefaction on gasification efficiency. Optimum efficiency was achieved with torrefied bagasse because of its slightly modified properties. Conversion efficiency of the gasification process of torrefied bagasse increased from 50% to approximately 60% after computer simulation, whereas that of untorrefied bagasse remained constant at 50%, even as the gasification time increased.

  3. Gasification trends

    Energy Technology Data Exchange (ETDEWEB)

    Simbeck, D.R.; Dickenson, R.L.; Karp, A.D. [SFA Pacific, Inc., Mountain View, CA (United States)

    1997-05-01

    The traditional use of gasification for high value chemicals will continue where fuel prices make gasification more competitive than steam methane reforming. However, oil companies already have the essentials--expertise, fuels, and financing--to be a dominant force in the new world of competitive energy markets. Refinery-based gasification therefore can be expected to proliferate as deregulation of electric power generation promotes the efficiency and economic advantages of cogeneration and trigeneration. The greatest market potential for gasification in the future is electric power generation. In traditional electric utility applications, the efficiency and overall economics of coal gasification may be only marginally superior to those of well-designed, coal-fired steam cycles having state-of-the-art emission controls. Offsetting gasification`s environmental and efficiency advantages in such applications are concerns about capital cost and the need for chemical process expertise. However, power industry deregulation and competition are likely to diminish the importance of large, new central power plants, while imparting increased value to gasification`s strategic advantages, which include: Gasification`s superior environmental performance, particularly in the area of solid wastes; gasification`s superior ability to exploit high-efficiency combustion turbine-based opportunities for combined-cycle and especially cogeneration applications; gasification`s superior ability to exploit a range of fuels--from natural gas and opportunity fuels in the near-to-intermediate term to coal in the longer term, when natural gas prices escalate; and gasification`s superior market economics and flexibility to create and profit from combined power and synthesis gas chemical applications.

  4. DEMONSTRATION BULLETIN: TEXACO GASIFICATION PROCESS TEXACO, INC.

    Science.gov (United States)

    The Texaco Gasification Process (TGP) has operated commercially for nearly 45 years on feeds such as natural gas, liquid petroleum fractions, coal, and petroleum coke. More than 45 plants are either operational or under development in the United States and abroad. Texaco has dev...

  5. The shell coal gasification process

    Energy Technology Data Exchange (ETDEWEB)

    Koenders, L.O.M.; Zuideveld, P.O. [Shell Internationale Petroleum Maatschappij B.V., The Hague (Netherlands)

    1995-12-01

    Future Integrated Coal Gasification Combined Cycle (ICGCC) power plants will have superior environmental performance and efficiency. The Shell Coal Gasification Process (SCGP) is a clean coal technology, which can convert a wide range of coals into clean syngas for high efficiency electricity generation in an ICGCC plant. SCGP flexibility has been demonstrated for high-rank bituminous coals to low rank lignites and petroleum coke, and the process is well suited for combined cycle power generation, resulting in efficiencies of 42 to 46% (LHV), depending on choice of coal and gas turbine efficiency. In the Netherlands, a 250 MWe coal gasification combined cycle plant based on Shell technology has been built by Demkolec, a development partnership of the Dutch Electricity Generating Board (N.V. Sep). The construction of the unit was completed end 1993 and is now followed by start-up and a 3 year demonstration period, after that the plant will be part of the Dutch electricity generating system.

  6. Influence of thermoplastic properties on coking pressure generation: Part 1 - A study of single coals of various rank

    Energy Technology Data Exchange (ETDEWEB)

    John J. Duffy; Merrick R. Mahoney; Karen M. Steel [University of Nottingham, Nottingham (United Kingdom). Nottingham Fuel and Energy Centre

    2010-07-15

    In this study a number of high coking pressure coals with different fluidities were evaluated alongside a number of low pressure coals also with differing fluidities. This was to establish rheological parameters within which a coal may be considered potentially dangerous with regards to coking pressure. The results have confirmed and elaborated on previous findings which show that parallel plate displacement ({Delta}L) and axial force profiles can be used to distinguish between high and low pressure coals, with peak values indicating cell rupture and subsequent pore network formation. This is thought to correspond with plastic layer compaction in the coke oven. For low pressure coals pore coalescence occurs quite early in the softening process when viscosity/elasticity are decreasing and consequently a large degree of contraction/collapse is observed. For higher pressure coals the process is delayed since pore development and consequently wall thinning progress at a slower rate. If or when a pore network is established, a lower degree of contraction/collapse is observed because the event occurs closer to resolidification, where viscosity and elasticity are increasing. For the higher fluidity, high coking pressure coals, a greater degree of swelling is observed prior to cell rupture, and this is considered to be the primary reason for the high coking pressure observed with these coals. An additional consequence of these events is that high pressure coals are likely to contain a higher proportion of closed cells both at and during resolidification, reducing permeability in both the semi-coke and high temperature plastic layers, respectively. Using a rheological mapping approach to follow viscoelastic changes during carbonisation it has been possible to identify specific regions associated with dangerous coals. 76 refs., 11 figs., 3 tabs.

  7. 某焦化厂焦炉工职业紧张及其影响因素分析%Occupational Stress and Influencing Factors of Coke Oven Workers in a Coking Plant

    Institute of Scientific and Technical Information of China (English)

    李扬帆; 刘卫花; 智永芬; 吕懿; 张红明; 郑金平

    2016-01-01

    [目的]调查焦炉工职业紧张状况,分析其主要影响因素,为合理防控职业危害提供依据. [方法]采用整群抽样方法,选取山西某焦化厂焦炉工335人、非焦炉工246人为研究对象,调查表收集研究对象的一般情况,采用职业紧张量表(OSI-R)进行职业任务、个体紧张反应及个体应变反应三方面调查.采用高效液相色谱法测定工作场所空气中苯并[a]芘浓度,比较各作业区的暴露水平. [结果]工作场所空气中苯并[a]芘浓度变化趋势是非焦炉区<炉底<炉侧<炉顶(P=0.001).焦炉工职业任务平均得分[(182.87±27.28)分]和个体紧张反应得分[(102.97±18.74)分],均高于非焦炉工(均P<0.001);个体应变能力问卷得分[(124.47±22.27)分]低于非焦炉工得分[(126.54±23.07)分](P<0.05).根据OSI-R量表的3个问卷得分将职业紧张分级,焦炉工职业任务和个体紧张反应分级,处于高度紧张工人的比例为10.8%和11.6%,中度紧张的比例为31.0%和25.1%,高于非焦炉工(2.8%和1.2%,15.4%和22.8%,均P<0.05).logistic回归分析显示,任务过重、炉侧作业和工作环境差是引起个体紧张反应增强的危险因素,OR值分别为3.187,2.307和1.813;增加兴趣爱好、休闲娱乐、体育锻炼及充足的睡眠是职业紧张的保护性因素,OR值分别为0.240,0.451,0.566及0.480. [结论]焦炉作业可导致焦炉工职业紧张度升高,任务过重、炉顶炉侧作业和工作环境差可升高焦炉工职业紧张度;增加兴趣爱好、休闲娱乐机会和体育锻炼参与度以及充足的睡眠可缓解焦炉工职业紧张度.%[Objective] To assess occupational stress level of coke oven workers,analyze main influencing factors,and provide a basis for rational control of occupational injuries.[Methods] Coke oven workers (n=335) and control workers (n=246) from a coking plant in Shanxi Province were selected by cluster sampling method and interviewed on basic

  8. CFD simulations of influence of steam in gasification agent on parameters of UCG process

    Directory of Open Access Journals (Sweden)

    Alina Żogała

    2015-01-01

    Full Text Available Underground coal gasification (UCG is considered to be a perspective and constantly developing technology. Nevertheless it is a very complex and technically difficult process, which results depend on many variables. Mathematical models enable detailed analysis of UCG process – for example – give possibility of prediction of syngas composition depending on applied gasification medium. In practice, mixtures of oxygen, air and steam are the most frequently used as converting agents. Steam is injected to the reactor in order to obtain combustible components. Nevertheless higher concentrations of steam create a problem of reduction of temperature in reactor. This issue of amount of steam in reacting system was analyzed in given paper. Computer simulations were used as test method applied in presented work. Calculations were carried by using Computational Fluid Dynamics (CDF method and Ansys Fluent software. Changes in outlet concentrations of syngas components (CO, CO2, CH4, H2O, H2, in relation with time of process, were presented. Composition of product gas, its heating value and temperature of process were also examined (on outlet of rector in function of content of steam in gasification agent (which was mixture of O2 and H2O. Obtained results indicated a possibility of conduct of stable gasification process (with predictable characteristic of gas. The simulation also demonstrated a possibility of deterioration of conditions in real reactors as a results of applying of too high amounts of steam.

  9. Coke Reactivity in Simulated Blast Furnace Shaft Conditions

    Science.gov (United States)

    Haapakangas, Juho; Suopajärvi, Hannu; Iljana, Mikko; Kemppainen, Antti; Mattila, Olli; Heikkinen, Eetu-Pekka; Samuelsson, Caisa; Fabritius, Timo

    2016-08-01

    Despite the fact that H2 and H2O are always present in the gas atmosphere of a blast furnace shaft, their role in the solution-loss reactions of coke has not been thoroughly examined. This study focuses on how H2 and H2O affect the reaction behavior and whether a strong correlation can be found between reactivity in the conditions of the CRI test (Coke Reactivity Index) and various simulated blast furnace shaft gas atmospheres. Partial replacement of CO/CO2 with H2/H2O was found to significantly increase the reactivity of all seven coke grades at 1373 K (1100 °C). H2 and H2O, however, did not have a significant effect on the threshold temperature of gasification. The reactivity increasing effect was found to be temperature dependent and clearly at its highest at 1373 K (1100 °C). Mathematical models were used to calculate activation energies for the gasification, which were notably lower for H2O gasification compared to CO2 indicating the higher reactivity of H2O. The reactivity results in gas atmospheres with CO2 as the sole gasifying component did not directly correlate with reactivity results in gases also including H2O, which suggests that the widely used CRI test is not entirely accurate for estimating coke reactivity in the blast furnace.

  10. The effect of blast furnace coke quality on the possibility of its use

    OpenAIRE

    A. Konstanciak

    2013-01-01

    In the paper behavior of the blast-furnace coke in the high temperature was presented. Comparative analysis of the chemical composition of the blast-furnace coke and the heat treatment of it were done. Coefficients M10 and M40 with the thermo-abrasiveness for chosen cokes were compared. The influence of ash content of the coke on the blast-furnace bed permeability was defined. Usefulness of the coke to blast-furnace process was also defined.

  11. Influence of supports on catalytic behavior of nickel catalysts in carbon dioxide reforming of toluene as a model compound of tar from biomass gasification.

    Science.gov (United States)

    Kong, Meng; Fei, Jinhua; Wang, Shuai; Lu, Wen; Zheng, Xiaoming

    2011-01-01

    A series of supported Ni catalysts including Ni/MgO, Ni/γ-Al2O3, Ni/α-Al2O3, Ni/SiO2 and Ni/ZrO2 was tested in CO2 reforming of toluene as a model compound of tar from biomass gasification in a fluidized bed reactor, and characterized by the means of temperature programmed reduction with hydrogen (H2-TPR), XRD, TEM and temperature programmed oxidation (TPO). Combining the characterization results with the performance tests, the activity of catalyst greatly depended on Ni particles size, and the stability was affected by the coke composition. Both of them (Ni particle size and coke composition) were closely related to the interaction between nickel and support which would determine the chemical environment where Ni inhabited. The best catalytic performance was observed on Ni/MgO due to the strong interaction between NiO and MgO via the formation of Ni-Mg-O solid solution, and the highest dispersion of Ni particle in the basic environment.

  12. Laboratory studies of briquetting and coking of hard brown coals

    Energy Technology Data Exchange (ETDEWEB)

    Wollenberg, R.; Basanshaw, B.

    1988-01-01

    Assesses feasibility of producing lumpy, high strength coke from hard brown coal unsuitable for conventional briquetting and coking technologies. Laboratory studies used brown coal with 11.5 to 23.5% ash content and 11.8 to 48% coal moisture from the Adun-tschulun, Scharin-gol, Baga-nur and Nalaich deposits in Mongolia. Two experimental briquetting technologies (briquetting of pregranulated coal dust, briquetting of dried coal from slurry comminution) were applied. Resulting briquets were coked at maximum 1,000 C temperature. Graphs provide briquetting and coking results. Influence of major briquetting and coking parameters is evaluated. The highest briquet compression strength obtained ranged between 15.2 and 34.3 MPa, the highest coke compression strength was 32.0 up to 87.0 MPa. Studies proved that suitable coke for use in the metallurgical and chemical industry can be produced from various types of hard brown coal. 6 refs.

  13. Influence of ash composition on the sintering behavior during pressurized combustion and gasification process

    Institute of Scientific and Technical Information of China (English)

    Ni-jie JING; Qin-hui WANG; Yu-kun YANG; Le-ming CHENG; Zhong-yang LUO; Ke-fa CEN

    2012-01-01

    To determine the ash characteristics during fluidized bed combustion and gasification purposes,the investigation of the impacts of chemical composition of Jincheng coal ash on the sintering temperature was conducted.A series of experiments on the sintering behavior at 0.5 MPa was performed using the pressurized pressure-drop technique in the combustion and gasification atmospheres.Meanwhile,the mineral transformations of sintered ash pellets were observed using X-ray diffractometer (XRD) analyzer to better understand the experimental results.In addition,quantitative XRD and field emission scanning electron microscope/energy dispersive X-ray spectrometer (FE-SEM/EDS) analyses of ash samples were used for clarifying the detailed ash melting mechanism.These results show that the addition of Fe2O3 can obviously reduce the sintering temperatures under gasification atmospheres,and only affect a little the sintering temperature under combustion atmosphere.This may be due to the presence of iron-bearing minerals,which will react with other ash compositions to produce low-melting-point eutectics.The FE-SEM/EDS analyses of ash samples with Fe2O3 additive show consistent results with the XRD measurements.The CaO and Na2O can reduce the sintering temperatures under both the combustion and gasification atmospheres.This can be also contributed to the formation of low-melting-point eutectics,decreasing the sintering temperature.Moreover,the fluxing minerals,such as magnetite,anhydrite,muscovite,albite and nepheline,contribute mostly to the reduction of the sintering temperature while the feldspar minerals,such as anorthite,gehlenite and sanidine,can react with other minerals to produce low-melting-point eutectics,and thereby reduce the sintering temperatures.

  14. The influence of partial oxidation mechanisms on tar destruction in TwoStage biomass gasification

    DEFF Research Database (Denmark)

    Ahrenfeldt, Jesper; Egsgaard, Helge; Stelte, Wolfgang

    2013-01-01

    TwoStage gasification of biomass results in almost tar free producer gas suitable for multiple end-use purposes. In the present study, it is investigated to what extent the partial oxidation process of the pyrolysis gas from the first stage is involved in direct and in-direct tar destruction and ...... tar destruction and a high moisture content of the biomass enhances the decomposition of phenol and inhibits the formation of naphthalene. This enhances tar conversion and gasification in the char-bed, and thus contributes in-directly to the tar destruction.......TwoStage gasification of biomass results in almost tar free producer gas suitable for multiple end-use purposes. In the present study, it is investigated to what extent the partial oxidation process of the pyrolysis gas from the first stage is involved in direct and in-direct tar destruction...... and conversion. The study identifies the following major impact factors regarding tar content in the producer gas: oxidation temperature, excess air ratio and biomass moisture content. In a experimental setup, wood pellets were pyrolyzed and the resulting pyrolysis gas was transferred in a heated partial...

  15. Slag Behavior in Gasifiers. Part I: Influence of Coal Properties and Gasification Conditions

    Directory of Open Access Journals (Sweden)

    Ping Wang

    2013-02-01

    Full Text Available In the entrained-flow gasifiers used in integrated gasification combined cycle (IGCC plants, the majority of mineral matter transforms to liquid slag on the wall of the gasifier and flows out the bottom. However, a small fraction of the mineral matter is entrained (as fly ash with the raw syngas out of the gasifier to downstream processing. This molten/sticky fly ash could cause fouling of the syngas cooler. To improve gasification availability through better design and operation of the gasification process, a better understanding of slag behavior and the characteristics of the slagging process is needed. Char/ash properties, gas compositions in the gasifier, the gasifier wall structure, fluid dynamics, and plant operating conditions (mainly temperature and oxygen/carbon ratio all affect slagging behavior. Because coal has varying ash content and composition, different operating conditions are required to maintain the slag flow and limit problems downstream. In Part I, we review the main types and the operating conditions of entrained-flow gasifiers and coal properties used in IGCC plants; we identify and discuss the key coal ash properties and the operating conditions impacting slag behavior; finally, we summarize the coal quality criteria and the operating conditions in entrained-flow gasifiers. In Part II, we discuss the constitutive modeling related to the rheological studies of slag flow.

  16. Coke, char and organic waste behaviour in the blast furnace with high injection rate

    Directory of Open Access Journals (Sweden)

    Gudenau, H. W.

    2003-10-01

    Full Text Available Blast furnace operation with low coke rate, high amount of auxiliary hydrocarbons and use of nut coke causes a change in coke quality requirements. In particular, not burned in the raceway residues of injected substances (char and ash can influence the coke behaviour. Therefore combustion efficiency of various organic wastes with and without pulverized coal injection (PCI and coal char has been investigated under the raceway simulation conditions. Mixing of various substances improves their combustion efficiency. Study on coke gasification by carbon dioxide in the presence of char showed that with the increase of char concentration, coke strength reduction becomes smaller. The reactivity of char with CO2 is higher than that of coke. Therefore char is consumed preferentially. In presence of injected char, total pore volume in coke and its wear resistance were increased. Coke reactivity and microstructure in the presence of various kinds of ash has been studied. Many ash spheres were observed on the surface of coke matrix and its size was dependent on ash properties.

    La operación del horno alto con una tasa baja de coque, una cantidad elevada de hidrocarburos auxiliares y el empleo de coque calibrado, origina un cambio en las necesidades de calidad del coque. En particular, pueden influir en el comportamiento del coque los residuos inquemados en el raceway (cavidad enfrente a las toberas del horno de las sustancias que se inyectan (char y cenizas. El char es el residuo de carbón que se origina después que el carbón libera sus sustancias volátiles. Por tanto, se ha investigado la eficiencia de la combustión de varios residuos orgánicos con y sin inyección de carbón pulverizado (ICP y char, bajo las condiciones de simulación del raceway. La mezcla de varias sustancias mejora la eficiencia a la combustión. El estudio de la gasificación del coque por el dióxido de carbono en la

  17. 脱硫废液对焦化废水的影响%Influence of waste desulfidation solution to coking wastewater

    Institute of Scientific and Technical Information of China (English)

    白永玲

    2013-01-01

    通过分析真空碳酸钾法脱硫废液的主要成分,确定脱硫废液对焦化废水的影响因素,制定可行的控制措施。在保证废水处理系统稳定运行的前提下,计算脱硫废液掺入废水处理系统的最佳比例。%This paper analyzes the main content in the waste desulfidation solution in the method of vacuum potash gas purification process ,fixes the influencing factors to coking wastewater ,and works out feasible control measures accordingly .It also calculates the optimal proportion of waste desulfida-tion solution entering the waste water treatment system ,provided the stable operation of waste water treatment system is ensured .

  18. Influence of carrier filling ratio on the performance of moving bed biofilm reactor in treating coking wastewater.

    Science.gov (United States)

    Gu, Qiyuan; Sun, Tichang; Wu, Gen; Li, Mingyue; Qiu, Wei

    2014-08-01

    This study aims to evaluate the effect of carrier filling ratio on the performance of a moving bed biofilm reactor in degrading chemical oxygen demand, phenol, thiocyanate, and ammonia from coking wastewater at 20h of hydraulic retention time. The operational experiments under different carrier filling ratios ranging from 20% to 60% were investigated. The maximum removal efficiency of 89%, 99% and 99% for COD, phenol and thiocyanate, and minimum sensitivity to the increasing contaminants concentration in the influent were achieved at 50% carrier filling ratio. The Haldane competitive substrate inhibition kinetics model was used to describe the relationship between the oxygen uptake rate of ammonium oxidizers and the concentration of free ammonium. The highest biofilm microbial community functional diversity (Shannon's diversity index, H') and evenness (Shannon's evenness index, E') were obtained at 50% carrier filling ratio in all runs using a Biolog ECO microplate.

  19. The triumphs of coke

    Energy Technology Data Exchange (ETDEWEB)

    Mott, R.A.

    2004-07-01

    This is a reproduction of a booklet specially written by Dr R.A. Mott and designed by Mr G.E. Hall to mark the jubilee of the Coke Oven Managers' Association, founded in 1915. Whilst mentioning early methods of making coke in Great Britain, it deals particularly with the many developments in coke usage which took place before 1915 and is complementary to the 'History of coke making' written by Dr Mott in 1936. Uses covered include: for malting, for non-ferrous metal making, in an iron blast furnace, in crucible steel making, in the chafery and puddling process, in a foundry cupola, and in railway locomotives. 15 ills.

  20. Fundamental and exploratory studies of catalytic steam gasification of carbonaceous materials. Final report, fiscal years 1985--1994

    Energy Technology Data Exchange (ETDEWEB)

    Heinemann, H.; Somorjai, G.A. [Lawrence Berkeley Lab., CA (United States). Center for Advanced Materials

    1994-03-01

    The major purpose of this project was to find catalysts which will permit steam gasification of carbonaceous material at reasonable rates and at lower temperatures than currently practiced. Rapid catalyst deactivation must be avoided. An understanding of the catalytic mechanism is necessary to provide leads towards this aim. This report describes the gasification of graphite studies and the gasification of coals, chars, and petroleum cokes.

  1. Sewage sludge gasification in fluidized bed: influence of temperature and the stoichiometric relation; Gasificacion de fangos de depuradora en lecho fluidizado: influencia de la temperatura y de la relacion estequiometrica

    Energy Technology Data Exchange (ETDEWEB)

    Manya, J.J.; Gonzalo, A.; Sanchez, J.L.; Arauzo, J. [Universidad de Zaragoza, Aragon (Spain). Inst. de Investigacion en Ingenieria. Grupo de Procesos Termoquimicos; Rocha, J.D. [Universidade Estadual de Campinas (UNICAMP), Campinas, SP (Brazil). Nucleo Interdisciplinar de Planejamento Energetico (NIPE); Mesa Perez, J.M. [Universidade Estadual de Campinas (UNICAMP), SP (Brazil). Fac. de Engenharia Agricola (FEAGRI)

    2004-07-01

    The gasification of a dry granular sewage sludge has been experimentally studied. The gasification was carried out in a bench scale BFB facility, operated at steady state. The attention was focused on the presence of tar in the produced gas which affect the process efficiency and give negative drawbacks in the utilization in motors. The influence of two operating variables (bed temperature and equivalence ratio) on the gasification performances has been explored. Results show that the composition of produced gas is quite dependent of the variables analyzed. However, the results of tar yield show an unexpected behaviour. (author)

  2. The influence of chlorine on the fate and activity of alkali metals during the gasification of wood

    Energy Technology Data Exchange (ETDEWEB)

    Struis, R.; Scala, C. von; Schuler, A.; Stucki, S. [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

    1999-08-01

    Chlorine clearly inhibits the CO{sub 2}-gasification reaction of charcoal at 800{sup o}C. From this and other observations the picture emerges that the reduction in the gasification reactivity of the charcoal is intimately related to the deactivation of the catalytically active alkali metals residing in the wood due to the formation of the chloride salt. It is argued that the heavy metal chlorides will likely transfer the chlorine to the indigenous alkali metals during the pyrolysis stage of the wood. The fate of the thus formed alkali metal chlorides can then be either their removal from the sample (evaporation), or, when present at the gasification stage, re-activation (i.e., de-chlorination) under our gasification conditions. (author) 3 figs., 4 refs.

  3. Plasma gasification of coal in different oxidants

    Energy Technology Data Exchange (ETDEWEB)

    Matveev, I.B.; Messerle, V.E.; Ustimenko, A.B. [Applied Plasma Technology, Mclean, VA (USA)

    2008-12-15

    Oxidant selection is the highest priority for advanced coal gasification-process development. This paper presents comparative analysis of the Powder River Basin bituminous-coal gasification processes for entrained-flow plasma gasifier. Several oxidants, which might be employed for perspective commercial applications, have been chosen, including air, steam/carbon-dioxide blend, carbon dioxide, steam, steam/air, steam/oxygen, and oxygen. Synthesis gas composition, carbon gasification degree, specific power consumptions, and power efficiency for these processes were determined. The influence of the selected oxidant composition on the gasification-process main characteristics have been investigated.

  4. Influence of gas environment on reactions between sodium and silicon minerals during gasification of low-rank coal

    Energy Technology Data Exchange (ETDEWEB)

    Kosminski, A.; Agnew, J.B. [Department of Chemical Engineering, University of Adelaide, South Australia, 5005 (Australia); Ross, D.P. [Department of Chemical Engineering, Tokyo University of Agriculture and Technology, BASE, Nakamachi 2-24-16 Koganei, Tokyo, 184-8588 (Japan)

    2006-11-15

    Thermodynamic equilibrium calculations were performed to determine the possible compositions and conditions for formation of potential liquid phases responsible for fluidised bed agglomeration during gasification of a high-sulphur low-rank coal from South Australia. The coals from this region of Australia are typically characterised by containing high levels of sodium, silica and sulphur. The transformation behaviour of the form of sodium present in coal, as either a carboxylate forming part of the coal organic matter or as soluble salt (NaCl) and its reaction with silicon compounds (silica or kaolin) is presented. The influence of temperature and gas atmosphere on equilibrium composition was evaluated. Thermodynamic equilibrium calculations show that the distribution of sodium among the produced species will depend on the form of sodium in the coal, the gas atmosphere and the forms in which silicon is present in the coal. Steam was found to have the most significant effect causing a lowering of the sodium carbonate melting point temperature. (author)

  5. Influence of forest biomass grown in fertilised soils on combustion and gasification processes as well as on the environment with integrated bioenergy production

    Energy Technology Data Exchange (ETDEWEB)

    Jaanu, K.; Orjala, M. [VTT Energy, Jyvaeskylae (Finland). Fuel Production

    1997-12-01

    This presentation describes research carried out by VTT Energy and METLA during 1996, as part of the collaborative EU project involving Finland, Portugal and Spain. The main objectives of this project are to carry out experimental studies of both combustion and gasification under atmospheric (Portugal and Spain) and pressurised conditions (Finland) using biomass from different countries, namely Finland, Portugal and Spain. This was to determine the influence of biomass fertilising conditions on the process itself and the impact on the integrated energy production facilities, such as gas turbines. The aim of the research was carried out during 1996: (1) To complete the biomass collection, analyses and selection of the samples for combustion and gasification tests. This task has been carried out in co-operation with VTT and METLA, (2) To start the combustion and gasification tests under pressurised and atmospheric conditions. The combustion research in Finland is being performed in pressurised entrained flow reactor at VTT in Jyvaeskylae and the gasification research is being conducted at VTT in Espoo. The collection of biomass samples has been completed. The analyses of the samples show that for instance potassium and phosphorus content will be increased by about 30-50 % due to fertilisation. In the ash fusion tests, the ash from fertilised bark and branches and needles may start to soften already at 900 deg C under reducing conditions depending on the composition of the ash. In oxidising atmospheres the ash softening seems to occur at higher temperatures. Preliminary results indicate that the fertilisation may have an influence on the combustion process

  6. Gasification system

    Science.gov (United States)

    Haldipur, Gaurang B.; Anderson, Richard G.; Cherish, Peter

    1983-01-01

    A method and system for injecting coal and process fluids into a fluidized bed gasification reactor. Three concentric tubes extend vertically upward into the fluidized bed. Coal particulates in a transport gas are injected through an inner tube, and an oxygen rich mixture of oxygen and steam are injected through an inner annulus about the inner tube. A gaseous medium relatively lean in oxygen content, such as steam, is injected through an annulus surrounding the inner annulus.

  7. A coke preparedness monitoring device

    Energy Technology Data Exchange (ETDEWEB)

    Sazanov, V.F.; Bannikov, L.S.; Chepurnykh, S.F.; Dobromobov, Yu.I.; Pankrat' ev, O.N.; Pinchuk, S.I.; Shifrin, S.I.

    1982-01-01

    A coke preparedness monitoring device for a door extractor contains sounding electrodes, a stabilized voltage source and a meter to record the electrical resistance of the coke. In order to provide monitoring capacity of the preparedness of the coke in the flow and to increase measuring accuracy the device contains sounding electrodes in the coke-treating door extractor; these are connected together with the recorder via an additional stabilized power supply to a stabilized voltage source.

  8. Carbon dioxide sorption capacities of coal gasification residues.

    Science.gov (United States)

    Kempka, Thomas; Fernández-Steeger, Tomás; Li, Dong-Yong; Schulten, Marc; Schlüter, Ralph; Krooss, Bernhard M

    2011-02-15

    Underground coal gasification is currently being considered as an economically and environmentally sustainable option for development and utilization of coal deposits not mineable by conventional methods. This emerging technology in combination with carbon capture and sorptive CO2 storage on the residual coke as well as free-gas CO2 storage in the cavities generated in the coal seams after gasification could provide a relevant contribution to the development of Clean Coal Technologies. Three hard coals of different rank from German mining districts were gasified in a laboratory-scale reactor (200 g of coal at 800 °C subjected to 10 L/min air for 200 min). High-pressure CO2 excess sorption isotherms determined before and after gasification revealed an increase of sorption capacity by up to 42%. Thus, physical sorption represents a feasible option for CO2 storage in underground gasification cavities.

  9. Effect of physical disturbance on the structure of needle coke

    Science.gov (United States)

    Zhao, Shi-Gui; Wang, Bao-Cheng; Sun, Quan

    2010-10-01

    Through different preparation technology, this paper reports that the needle coke is prepared with coal-tar pitch under the effect of magnetic field and ultrasonic cavitation. It studies the effect of physical disturbance on the structure of needle coke. The structure of needle coke is characterized by scanning electron microscope and x-ray diffractometer, and the influence mechanism is analysed. Results showed that the structure and property of needle coke could be effectively improved by magnetic field and ultrasonic cavitations, such as degree of order, degree of graphitization and crystallization. Comparatively speaking, the effect of magnetic field was greater. The graphitization degree of needle coke prepared under the effect of magnetic field is up to 45.35%.

  10. Simulation analysis of wastes gasification technologies

    Directory of Open Access Journals (Sweden)

    Stępień Leszek

    2017-01-01

    Full Text Available Each year a significant growth in the amount of wastes generated is observed. Due to this fact technologies enabling utilization of wastes are needed. One of the ways to utilizes wastes is thermal conversion. Most widely used technology for thermal conversion is gasification that enables to produce syngas that can be either combusted or directed to further synthesis to produce methanol or liquid fuels. There are several commercially available technologies that enable to gasify wastes. The first part of this study is subjected to general description of waste gasification process. Furthermore the analysis and comparison of commercially available gasification technologies is presented, including their process arrangement, limits and capabilities. Second part of the study is dedicated to the development of thermodynamic model for waste gasification. The model includes three zones of gasification reactors: drying, gasification and eventually ash melting. Modified Gibbs minimization method is used to simulate gasification process. The model is capable of predicting final gas composition as a function of temperature or equivalence ratio. Calculations are performed for a specified average wastes composition and different equivalence ratios of air to discuss its influence on the performance of gasification (temperature of the process and gas composition. Finally the model enables to calculate total energy balance of the process as well as gasification and final gas temperature.

  11. Feasibility of Combustion of Petroleum Coke in 230t/h Circulating Fluidized Bed Boiler

    Institute of Scientific and Technical Information of China (English)

    HAN Dong-tai; SONG Zheng-chang; XU Tao

    2003-01-01

    In order to reuse the high sulfur petroleum coke, the waste in chemical industry, as fuel of power plant for energy recovery, the combustion property of petroleum coke was researched experimentally in circulating fluidized bed (CFB) boiler. The performance of the boiler in burning mixed fuel with different ratios of coal to petroleum coke is obtained. Based on the experimental data, Factors influencing the stability of combustion,thermal efficiency of boiler, and emissions and desulphurisation are discussed. This study demonstrates that the combustion of petroleum coke in CFB boiler is applicable, and has great significance on the design and operation of CFB boiler to burn petroleum coke.

  12. The effect of blast furnace coke quality on the possibility of its use

    Directory of Open Access Journals (Sweden)

    A. Konstanciak

    2013-04-01

    Full Text Available In the paper behavior of the blast-furnace coke in the high temperature was presented. Comparative analysis of the chemical composition of the blast-furnace coke and the heat treatment of it were done. Coefficients M10 and M40 with the thermo-abrasiveness for chosen cokes were compared. The influence of ash content of the coke on the blast-furnace bed permeability was defined. Usefulness of the coke to blast-furnace process was also defined.

  13. GASIFICATION PLANT COST AND PERFORMANCE OPTIMIZATION

    Energy Technology Data Exchange (ETDEWEB)

    Samuel S. Tam

    2002-05-01

    The goal of this series of design and estimating efforts was to start from the as-built design and actual operating data from the DOE sponsored Wabash River Coal Gasification Repowering Project and to develop optimized designs for several coal and petroleum coke IGCC power and coproduction projects. First, the team developed a design for a grass-roots plant equivalent to the Wabash River Coal Gasification Repowering Project to provide a starting point and a detailed mid-year 2000 cost estimate based on the actual as-built plant design and subsequent modifications (Subtask 1.1). This unoptimized plant has a thermal efficiency of 38.3% (HHV) and a mid-year 2000 EPC cost of 1,681 $/kW. This design was enlarged and modified to become a Petroleum Coke IGCC Coproduction Plant (Subtask 1.2) that produces hydrogen, industrial grade steam, and fuel gas for an adjacent Gulf Coast petroleum refinery in addition to export power. A structured Value Improving Practices (VIP) approach was applied to reduce costs and improve performance. The base case (Subtask 1.3) Optimized Petroleum Coke IGCC Coproduction Plant increased the power output by 16% and reduced the plant cost by 23%. The study looked at several options for gasifier sparing to enhance availability. Subtask 1.9 produced a detailed report on this availability analyses study. The Subtask 1.3 Next Plant, which retains the preferred spare gasification train approach, only reduced the cost by about 21%, but it has the highest availability (94.6%) and produces power at 30 $/MW-hr (at a 12% ROI). Thus, such a coke-fueled IGCC coproduction plant could fill a near term niche market. In all cases, the emissions performance of these plants is superior to the Wabash River project. Subtasks 1.5A and B developed designs for single-train coal and coke-fueled power plants. This side-by-side comparison of these plants, which contain the Subtask 1.3 VIP enhancements, showed their similarity both in design and cost (1,318 $/kW for the

  14. Investigation of polycyclic aromatic hydrocarbons from coal gasification.

    Science.gov (United States)

    Zhou, Hong-cang; Jin, Bao-sheng; Zhong, Zhao-ping; Huang, Ya-ji; Xiao, Rui; Li, Da-ji

    2005-01-01

    The hazardous organic pollutants generated from coal gasification, such as polycyclic aromatic hydrocarbons(PAHs), are highly mutagenic and carcinogenic. More researchers have paid particular attention to them. Using air and steam as gasification medium, the experiments of three kinds of coals were carried out in a bench-scale atmospheric fluidized bed gasifier. The contents of the 16 PAHs specified by US EPA in raw coal, slag, bag house coke, cyclone coke and gas were measured by HPLC to study the contents of PAHs in raw coal and the effects of the inherent characters of coals on the formation and release of PAHs in coal gasification. The experimental results showed that the distributions of PAHs in the gasified products are similar to raw coals and the total-PAHs content in coal gasification is higher than in raw coal(except Coal C). The total-PAHs contents increase and then decrease with the rise of fixed carbon and sulfur of coal while there has an opposite variation when volatile matters content increase. The quantities of PAHs reduce with the increase of ash content or the drop of heating value during coal gasification.

  15. Investigation of polycyclic aromatic hydrocarbons from coal gasification

    Institute of Scientific and Technical Information of China (English)

    ZHOU Hong-cang; JIN Bao-sheng; ZHONG Zhao-ping; HUANG Ya-ji; XIAO Rui; LI Da-ji

    2005-01-01

    The hazardous organic pollutants generated from coal gasification, such as polycyclic aromatic hydrocarbons(PAHs), are highly mutagenic and carcinogenic. More researchers have paid particular attention to them. Using air and steam as gasification medium, the experiments of three kinds of coals were carried out in a bench-scale atmospheric fluidized bed gasifier. The contents of the 16 PAHs specified by US EPA in raw coal, slag, bag house coke, cyclone coke and gas were measured by HPLC to study the contents of PAHs in raw coal and the effects of the inherent characters of coals on the formation and release of PAHs in coal gasification. The experimental results showed that the distributions of PAHs in the gasified products are similar to raw coals and the total-PAHs content in coal gasification is higher than in raw coal(except Coal C). The total-PAHs contents increase and then decrease with the rise of fixed carbon and sulfur of coal while there has an opposite variation when volatile matters content increase. The quantities of PAHs reduce with the increase of ash content or the drop of heating value during coal gasification.

  16. High coking value pitch

    Energy Technology Data Exchange (ETDEWEB)

    Miller, Douglas J.; Chang, Ching-Feng; Lewis, Irwin C.; Lewis, Richard T.

    2014-06-10

    A high coking value pitch prepared from coal tar distillate and has a low softening point and a high carbon value while containing substantially no quinoline insolubles is disclosed. The pitch can be used as an impregnant or binder for producing carbon and graphite articles.

  17. Modified Thermodynamic Equilibrium Model for Biomass Gasification: A Study of the Influence of Operating Conditions

    DEFF Research Database (Denmark)

    Puig Arnavat, Maria; Bruno, Juan Carlos; Coronas, Alberto

    2012-01-01

    data from different authors for downdraft, fluidized-bed gasifiers and different biomasses, showing good agreement between reported data and modeled values. In addition, it has been used to evaluate the influence of different operating parameters [equivalence ratio (ER), air preheating, steam injection...

  18. 细度对瘦煤成焦性能的影响%The influence of fineness to the coking properties of lean coal

    Institute of Scientific and Technical Information of China (English)

    白永建

    2016-01-01

    Size grading was conducted to a lean coal sample with relatively high content of inertinite.Coking tests were carried out on the samples of raw coal and products of different size in size grading, followed by coal-blending coking tests with a fat coal sample.The results have showed that the coal qualities changed during the size grading and that higher coal qualities were found of the products of smaller size. Higher coking properties were found of cokes derived from lean coal of smaller size, especially coke strength after reaction (CSR), both in the coking tests of single coal and blending coal.%选择惰质组含量相对较高的瘦煤样品进行粒度分级,对原样及各粒级样品进行炼焦实验,并选择某肥煤样品与之进行配煤炼焦实验。结果表明:筛分会导致瘦煤的煤质出现变化,粒度小的样品其综合煤质特征较好;无论是单种煤成焦实验还是配煤成焦实验,以小粒度瘦煤为主的配煤方案所制备的焦炭质量较好,尤其焦炭反应后强度 CSR 有较大提升。

  19. RESEARCH ON THE QUALITY PRICE RATIO OF COKING COAL

    Institute of Scientific and Technical Information of China (English)

    陶树人; 王永君

    1994-01-01

    If assortment price parity of Clean coling coal and its quallty price difference is nonreasortable, it doesn't guide in improving the qualiry metaljurgical eoking coal and may be influence the economic benefit of metallurgical enterprises. This paper propose the principles and mathematic model for determination assortment parity of ciean cokingcoal and its quality difference of ash content in clean coking coa in order to urge wasberies into producing superior clean coking coal which is under condition of consideration both intorest waskcries and interest metallurgical industry. It canbe used as a method in theory to make price stra,iegics under condition of socialism maket economic for washeries of clean coking coal

  20. Design and construction of coke battery 1A at Radlin coke plant, Poland

    Energy Technology Data Exchange (ETDEWEB)

    A.M. Kravchenko; D.P. Yarmoshik; V.B. Kamenyuka; G.E. Kos' kova; N.I. Shkol' naya; V.V. Derevich; A.S. Grankin [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    In the design and construction of coke battery 1A at Radlin coke plant (Poland), coking of rammed coke with a stationary system was employed for the first time. The coke batteries are grouped in blocks. Safety railings are provided on the coke and machine sides of the maintenance areas.

  1. 改性褐煤活性焦对模拟烟气中汞的脱除研究%Influence of modified lignite activated coke on mercury removal from simulated flue gas

    Institute of Scientific and Technical Information of China (English)

    吴鹏; 滕济林; 张旭辉; 赵悦菊

    2015-01-01

    为降低烟气脱汞成本,提高活性焦脱汞性能,以内蒙古锡林浩特褐煤为原料制备活性焦并进行化学改性,分析载硫、Na2 S溶液和ZnCl2溶液浸渍等改性方法对活性焦结构及性能的影响,研究改性方法、吸附温度、负载量和汞渗透量对活性焦脱汞性能的影响。结果表明,活性焦改性后,比表面积和孔容积有所降低,载Na2 S、硫、ZnCl2活性焦对汞的吸附量比原始活性焦分别提高了60%、113%和140%;吸附温度升高,化学反应变快,活性焦的初始脱汞效率由75.8%提高至95%以上,但穿透时间并不呈比例增加;当ZnCl2负载量由5%提高至15%后,50%穿透率对应时间由75 min延长至120 min,活性焦对汞的吸附值由10.1μg/g增至17.5μg/g。随着汞渗透量的增加,活性焦脱汞效率有所提高,50%穿透率的对应时间由110 min缩短至95 min,最终总吸附值仅由14.4μg/g增至16.2μg/g。%In order to reduce mercury removal cost from flue gas and improve mercury removal performance of activated coke,the Xilinhot lignite was chosen to prepare activated coke which was further modified by a series of chemical methods. The influence of sulfur,Na2 S, ZnCl2 impregnating on the structure and properties of activated coke was studied. Further more,the effects of modified methods,adsorbent temperature,capacity and mercury infiltration capacity on activated coke mercury removal performance were researched. The results showed that,after modification,the specific surface area and pore volume of activated coke decreased. Compared to the original activated coke,mer-cury adsorption of AC-Na2 S,AC-S and AC-ZnCl2 was respectively increased by 60%,113% and 140%. With the proportion of modifier to activated coke increased,the mercury adsorption capacity increased. With the adsorption temperature increased,the chemical reaction became faster,the initial efficiency of mercury removal could be increased from 75. 8% to

  2. Metallurgical coke quality depending on the variability of properties of coking coal mixes components

    Energy Technology Data Exchange (ETDEWEB)

    M. Kaloc; S. Bartusek; S. Czudek [VSB-TU Ostrava (Czech Republic)

    2005-07-01

    The main sources for this report are the experiences acquired by the long lasting practice of the coking coal mixes preparing and tuning them in accordance with the variable qualitative properties of the coals mined in the coalfields of the OKD Company Ostrava. The systematic database, made by summarizing the values of measured indexes, became a very useful instrument for the coal mixes composing with regard on the two today very important points of view, namely: Contemporary presence and the long lasting availability of the definite coal type from any local source. Price basis influencing strongly the economics of the coke production. The method of prognostic estimating of the metallurgical coke quality dependence on the coking mixes composition, developed some time ago by authors of presented paper, was published in the Cokemaking International Vol. 13, 2/2001 (Czudek S. and al.: Simulation of Carbonization Process under Laboratory Conditions). The original procedure was newly accomplished by implementing a special method of the multi criteria evaluation of the definite coal components. New method is based on special processing of the technologic significant qualitative properties of the mined coal brands enabling deeply estimate the impacts of their application in metallurgical coke production. The importance of this evaluating system exceeds largely the well known method that is incorporated in the international coal classification. The main advantage of the new method is the fully respecting of the specialties marking the geographic different coalfields. (Abstract only)

  3. Biomass gasification and energy production

    Energy Technology Data Exchange (ETDEWEB)

    Mahinpey, N.; Nikoo, M.B. [Regina Univ., SK (Canada). Faculty of Engineering

    2007-07-01

    The ASPEN PLUS simulation program was used to model an atmospheric fluidized bed biomass gasifier. The aim of the study was develop a simulation capable of accurately predicting steady state performance of the gasifier in relation to hydrodynamics and reaction kinetics. The influences of feed decomposition, volatile reactions, gas gasification and gas-solid separation were considered through modularized ASPEN PLUS models. The ASPEN PLUS yield reactor was used to simulate biomass feed decomposition. A separation column model was used to separate volatile materials and solids. Experimental data from a pine biomass gasification experiment conducted in a laboratory-scale fluidized bed gasifier was used to validate the simulation results. Good agreement was shown for gas composition, although carbon dioxide (CO{sub 2}) rates were slightly underestimated. The study also demonstrated that higher temperatures improved the gasification process and carbon conversion. The optimized gasification process produced more carbon monoxide (CO) and less CO{sub 2}. The introduction of lower temperature steam to the gasification process increased tar output. It was concluded that the conversion efficiency increased when the equivalence ratio was increased. 7 refs., 1 tab., 12 figs.

  4. Digested sewage sludge gasification in supercritical water.

    Science.gov (United States)

    Zhai, Yunbo; Wang, Chang; Chen, Hongmei; Li, Caiting; Zeng, Guangming; Pang, Daoxiong; Lu, Pei

    2013-04-01

    Digested sewage sludge gasification in supercritical water was studied. Influences of main reaction parameters, including temperature (623-698 K), pressure (25-35 Mpa), residence time (10-15 min) and dry matter content (5-25 wt%), were investigated to optimize the gasification process. The main gas products were methane, carbon monoxide, carbon dioxide and traces of ethene, etc. Results showed that 10 wt% dry matter content digested sewage sludge at a temperature of 698 K and residence time of 50 min, with a pressure of 25 MPa, were the most favorable conditions for the sewage sludge gasification and carbon gasification efficiencies. In addition, potassium carbonate (K2CO3) was also employed as the catalyst to make a comparison between gasification with and without catalyst. When 2.6 g K2CO3 was added, a gasification efficiency of 25.26% and a carbon gasification efficiency of 20.02% were achieved, which were almost four times as much as the efficiencies without catalyst. K2CO3 has been proved to be effective in sewage sludge gasification.

  5. Calcium addition in straw gasification

    DEFF Research Database (Denmark)

    Risnes, H.; Fjellerup, Jan Søren; Henriksen, Ulrik Birk

    2003-01-01

    The present work focuses on the influence of calcium addition in gasification. The inorganic¿organic element interaction as well as the detailed inorganic¿inorganic elements interaction has been studied. The effect of calcium addition as calcium sugar/molasses solutions to straw significantly...

  6. Coke: its constitution and utilisation

    Energy Technology Data Exchange (ETDEWEB)

    Ruth Callcott; Tom Callcott [Callcott Consulting (Australia)

    2008-06-15

    Coke made in coke ovens from coal and used in iron blast furnaces is a strategically critical manufactured product for contemporary and future world iron production. The important physical, chemical and microscopic properties of cokes are examined and explained, drawing on both an exhaustive literature review and the extensive R&D, consulting and industrial experience of the authors. The emphasis is on characterising the family of cokes as materials rather than considering the raw materials of carbonisation and the carbonisation processes. The term 'coke' covers a wide range of materials that can be classified in a number of ways based either on properties or utilisation practices. With few exceptions, these materials are manufactured for specific industrial purposes such as metallurgical processes, making gases or filtering fluids. This report primarily concerns industrial cokes with special concern for blast furnace cokes and their utilisation in iron making. Other industrial cokes and those made in pilot plants or laboratory ovens receive attention where their properties help understand primary utilisation as blast furnace coke.

  7. Considerations on coal gasification

    Science.gov (United States)

    Franzen, J. E.

    1978-01-01

    Commercial processes for the gasification of coal with oxygen are discussed. The Koppers-Totzek process for the gasification of coal dust entrained in a stream of gasifying agents is described in particular detail. The outlook for future applications of coal gasification is presented.

  8. Kinetic analysis on lignite pyrolysis,combustion and gasification

    Institute of Scientific and Technical Information of China (English)

    HU Xin; WANG Zhihua; ZHOU Zhijun; YOU Zhuo; ZHOU Junhu; CEN Kefa

    2013-01-01

    Pyrolysis and combustion combined polygeneration system is a more efficient way for lignite utilization,and can also produce variety of valuable pyrolysis products.To explore the feasibility of this polygeneration system,thermo-gravimetric analysis on YM lignite and DT bituminous coal was conducted,and the characteristic parameters for pyrolysis,combustion,and gasification were obtained.Moreover,the activation energy of each reaction was calculated by Coats-Redfern method.The experimental results showed that,compared with DT bituminous coal,YM lignite pyrolysis process starts at a lower temperature,and its semi-coke reactivity during combustion and gasification was better.In addition,activation energy calculation indicated that,the apparent activation energy of gasification of both coals were much higher than that of the pyrolysis.Therefore,for lignite,pyrolysis and combustion combined polygeneration system may achieve higher efficiency and be worthy for further research.

  9. South Africa faces coke shortage

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-05-01

    Iscor Vanderbijlpark in South Africa may need to import substantial tonnages of coking coal as a result of increasing quality demands on coke at Vanderbiljpark (to support the recently installed PCI process) as well as the Newcastle works. Availability of coke is not only a problem for the South African steel industry but is a global problem as the production of coke in Western countries has declined over the past three years. A massive expansion in coke-making capacity is happening in China but the Chinese beehive ovens create serious pollution problems. A world shortage of coke of 30 million t/y by 2005 is estimated, rising to over 60 million t/y by 2010 of no new capacity is created. Steelmakers have succeeded in reducing their consumption of coke, by pulverised coal injection by better distribution of components in the furnace shaft and by decline in use of the blast furnace-basic oxygen furnace route, but the industry is still facing serious shortages of coke.

  10. Simulation of the influence of tar formation in wood gasification processes on the cost of the purified process gas; Simulation des Einflusses der Teerbildung bei der Vergasung von Holz auf die Kosten des gereinigten Produktgases

    Energy Technology Data Exchange (ETDEWEB)

    Saller, G.; Krumm, W. [Siegen Univ. (Gesamthochschule) (Germany). Inst. fuer Energietechnik

    1998-09-01

    The influence of the gasification process and the related tar formation rate on the cost of gas production is investigated with the aid of process models. The processes of gasification, gas purification and adsorptive treatment of waste water were modelled mathematically with a view to process mechanisms and cost. Simulations of the overall process helped to obtain a quantitative assessment of the cost of product gas as a function of process parameters like gasification process and tar formation. (orig./SR) [Deutsch] Mit Hilfe von Prozessmodellen wird untersucht, welchen Einfluss das Vergasungsverfahren und die damit verbundene Teerbildung mit entsprechenden Reinigungsverfahren auf die Produktionskosten des gereinigten Produktgases besitzt. Hierfuer werden die Prozesse der Vergasung, Gasreinigung und adsorptiven Abwasseraufbereitung hinsichtlich verfahrenstechnischer Zusammenhaenge und Kosten mathematisch modelliert. Durch Simulation des Gesamtprozesses werden quantitativ die Kosten des Produktgases in Abhaengigkeit von Prozessparametern wie Vergasungsverfahren und Teerbildung ermittelt. (orig./SR)

  11. 原料沥青的变化对延迟焦化生产的影响%Influence of raw pitch on the delayed coking production

    Institute of Scientific and Technical Information of China (English)

    张建华; 程俊霞

    2014-01-01

    一直以来,人们在煤系针状焦生产的原料选择上认为煤沥青为大众原料,只要物化指标符合要求即可选择使用。通过在生产过程中采取不同产地、不同厂家的两种沥青按照不同的比例混配,在控制其理化指标相近或相似的情况下,经过大量的生产数据整理与总结发现:具有相似指标的煤沥青,用于延迟焦化生产反应过程中的热解产物、产品收率以及产品质量是有差异的。因此,在针状焦的生产过程中原料沥青的选择方面,不能完全依赖几个物化指标,也应该重视不同产地沥青的使用性能,重视实际生产过程中的技术研究所积累的经验。%All the time the coal tar pitch is thought as the preferred selection raw material for the production of coal-based needle cokes, as long as the physical and chemical indexes meet the requirements. In this paper the coal based needle cokes were produced using two pitches as feedstock from different producing manufacturers with the different mixing ratio, through controlling their chemi-cal indicators close or similar. A number of production data were achieved. The results showed that there are the differences in py-rolysis products, such as product yield and product quality of the delayed cokes from pitches with the similar properties during cok-ing. Therefore, the choice of raw material of pitch in the process of needle coke production can not rely solely on several physical and chemical indicators, should also be paid attention to the performance of pitch from different sources of origin and the experience accumulated during the production processes.

  12. Mineral matter in coals and their reactions during coking

    Energy Technology Data Exchange (ETDEWEB)

    Grigore, Mihaela; French, David [The Commonwealth Scientific and Industrial Research Organisation (CSIRO) - Energy Technology, Lucas Heights, NSW 2234 (Australia); Sakurovs, Richard [The Commonwealth Scientific and Industrial Research Organisation (CSIRO) - Energy Technology, Newcastle, NSW 2300 (Australia); Sahajwalla, Veena [School of Materials Science and Engineering, The University of New South Wales, Sydney, NSW 2052 (Australia)

    2008-12-01

    Degradation of coke in the blast furnace is influenced by its inherent mineral matter, the formation of which is itself dependent upon the nature of the coal mineral matter. To date few studies have been made of coke mineralogy and its relationship to the mineralogy of the parent coal. In this study the effect of carbonisation on coal mineral matter has been investigated by a detailed quantitative mineralogical examination of nine cokes and their parent coals. The quantitative analysis was performed on X-ray diffraction patterns of the mineral matter of cokes and coals, using SIROQUANT {sup trademark}. Coke mineralogy and its composition varied strongly between cokes, more strongly than variations in elemental composition of the ash. The mineral matter in the studied cokes consisted of crystalline mineral phases and also significant levels of amorphous phase (ranging between 44 and 75%). Decomposition of clays such as kaolinite, montmorillonite, illite and chamosite produced the amorphous phase and some of the crystalline mineral phases such as mullite, {gamma}-alumina, spinel, cristobalite and leucite. The type of association of mineral matter in coals had an important role in how the clays decomposed. For example, association of kaolinite with silica-bearing minerals in intimate intermixture favoured formation of mullite over {gamma}-alumina. Akermanite and diopside result from reaction of kaolinite with associated calcium bearing minerals (calcite, dolomite or ankerite). Quartz, fluorapatite and the three polymorphs of TiO{sub 2} (anatase, brookite and rutile) were the coal minerals that were least affected during carbonisation, as they were also found in the cokes, yet even they were affected in some cases. (author)

  13. Coking technology using packed coal mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Kuznichenko, V.M.; Shteinberg, Eh.A.; Tolstoi, A.P. (Khar' kovskii Nauchno-Issledovatel' skii Uglekhimicheskii Institut, Kharkov (Ukrainian SSR))

    1991-08-01

    Discusses coking of packed coal charges in the FRG, USSR, France, India, Poland and Czechoslovakia. The following aspects are evaluated: types of weakly caking coals that are used as components of packed mixtures, energy consumption of packing, effects of coal mixture packing on coke oven design, number of coke ovens in a battery, heating temperature, coking time, coke properties, investment and operating cost. Statistical data that characterize the Saarberg packing process used in the FRG are analyzed. Packing coal mixtures for coking improves coke quality and reduces environmental pollution. 4 refs.

  14. High PCI and low coke rate BF operation in ArcelorMittal Flat Carbon Europe

    Energy Technology Data Exchange (ETDEWEB)

    Dauwels, G.; Clairay, S.; Hess, E.; Janz, J.; Goimard, J.C.; Eymond, J.L. [ArcelorMittal (France)

    2008-07-01

    Coke production capacity within ArcelorMittal is not sufficient to provide the amount of coke needed for the total hot metal production. In order to address the challenges regarding coke availability, ArcelorMittal Flat Carbon Europe (FCE) sector has applied a low coke operation pulverized coal injection (PCI) technology to 17 of its blast furnaces across Europe. This paper described the charging pattern, blast conditions, hearth drainage and burden quality needed for high PCI rates. The coal injection rates of the different blast furnaces has been increased from 150-180 kg/thm to 180-200 kg/thm with a good replacement ratio. The lessons learned from high coal injection rate operations were discussed. The long term objective for FCE is to average a coal injection level of 200-220 kg/thm. This paper also discussed issues of coal quality, such as selection of coal; influence of coal quality on the blast furnace operation; and influence of coke quality on hearth drainage and hot metal quality. Coke quality was also discussed in terms of coke requirements and new global coke quality parameters. The difficulties in increasing PCI rate were shown to be associated with ferrous burden quality, particularly sinter. Adjustments to coke layer thickness can prevent instabilities. 8 refs., 23 figs.

  15. Computational fluid dynamics (CFD) analysis of the combustion process of a leather residuals gasification fuel gas: influence of fuel moisture content

    Energy Technology Data Exchange (ETDEWEB)

    Antonietti, Anderson Jose; Beskow, Arthur Bortolin; Silva, Cristiano Vitorino da [Universidade Regional Integrada do Alto Uruguai e das Missoes (URI), Erechim, RS (Brazil)], E-mails: arthur@uricer.edu.br, mlsperb@unisinos.br; Indrusiak, Maria Luiza Sperb [Universidade do Vale do Rio dos Sinos (UNISINOS), Sao Leopoldo, RS (Brazil)], E-mail: cristiano@uricer.edu.br

    2010-07-01

    This work presents a numerical study of the combustion process of leather residuals gasification gas, aiming the improvement of the process efficiency, considering different concentrations of water on the gas. The heating produced in this combustion process can be used to generation of thermal and/or electrical energy, for use at the leather industrial plant. However, the direct burning of this leather-residual-gas into the chambers is not straightforward. The alternative in development consists in processing this leather residuals by gasification or pyrolysis, separating the volatiles and products of incomplete combustion, for after use as fuel in a boiler. At these processes, different quantities of water can be used, resulting at different levels of moisture content in this fuel gas. This humidity can affect significantly the burning of this fuel, producing unburnt gases, as the carbon monoxide, or toxic gases as NOx, which must have their production minimized on the process, with the purpose of reducing the emission of pollutants to the atmosphere. Other environment-harmful-gases, remaining of the chemical treatment employed at leather manufacture, as cyanide, and hydrocarbons as toluene, must burn too, and the moisture content has influence on it. At this way, to increase understanding of the influence of moisture in the combustion process, it was made a numerical investigation study of reacting flow in the furnace, evaluating the temperature field, the chemical species concentration fields, flow mechanics and heat transfer at the process. The commercial CFD code CFX Ansys Inc. was used. Considering different moisture contents in the fuel used on the combustion process, with this study was possible to achieve the most efficient burning operation parameters, with improvement of combustion efficiency, and reduction of environmental harmful gases emissions. It was verified that the different moisture contents in the fuel gas demand different operation conditions

  16. Coal properties and system operating parameters for underground coal gasification

    Energy Technology Data Exchange (ETDEWEB)

    Yang, L. [China University of Mining & Technology, Xuzhou (China)

    2008-07-01

    Through the model experiment for underground coal gasification, the influence of the properties for gasification agent and gasification methods on underground coal gasifier performance were studied. The results showed that pulsating gasification, to some extent, could improve gas quality, whereas steam gasification led to the production of high heating value gas. Oxygen-enriched air and backflow gasification failed to improve the quality of the outlet gas remarkably, but they could heighten the temperature of the gasifier quickly. According to the experiment data, the longitudinal average gasification rate along the direction of the channel in the gasifying seams was 1.212 m/d, with transverse average gasification rate 0.069 m/d. Experiment indicated that, for the oxygen-enriched steam gasification, when the steam/oxygen ratio was 2:1, gas compositions remained stable, with H{sub 2} + CO content virtually standing between 60% and 70% and O{sub 2} content below 0.5%. The general regularities of the development of the temperature field within the underground gasifier and the reasons for the changes of gas quality were also analyzed. The 'autopneumatolysis' and methanization reaction existing in the underground gasification process were first proposed.

  17. Gasification of Woody Biomass.

    Science.gov (United States)

    Dai, Jianjun; Saayman, Jean; Grace, John R; Ellis, Naoko

    2015-01-01

    Interest in biomass to produce heat, power, liquid fuels, hydrogen, and value-added chemicals with reduced greenhouse gas emissions is increasing worldwide. Gasification is becoming a promising technology for biomass utilization with a positive environmental impact. This review focuses specifically on woody biomass gasification and recent advances in the field. The physical properties, chemical structure, and composition of biomass greatly affect gasification performance, pretreatment, and handling. Primary and secondary catalysts are of key importance to improve the conversion and cracking of tars, and lime-enhanced gasification advantageously combines CO2 capture with gasification. These topics are covered here, including the reaction mechanisms and biomass characterization. Experimental research and industrial experience are investigated to elucidate concepts, processes, and characteristics of woody biomass gasification and to identify challenges.

  18. Automation of a coke battery

    Energy Technology Data Exchange (ETDEWEB)

    Simonov, N.F.; Bannikov, L.S.; Yakushina, E.N.; Mil' ko, M.S.

    1980-10-01

    This paper discusses methods of remote control of machines used for discharging coke ovens. The system, developed by the Construction Office of AiM Giprokoks, consists of a number of detecting and transmitting coupling coils and oscillators installed at various places on a coke battery. A scheme of the automated remote control system is given. Method of placing coupling coils and covering them to prevent damages is explained. Principles of coupling coil operation are described. By means of coupling coils exact position of a quenching car, coke discharging machine, and machine removing the coke oven door, can be controlled. When the position of a machine is not exact, operation of other machines is blocked. Operation of the system is regarded as satisfactory. Principles of operation of another system in which, instead of coupling coils coupling bars are installed, are evaluated. Bars control position of machines. The system has numerous weak points and its introduction is not recommended. (In Russian)

  19. PROSPECTS FOR COKE BREEZE RECOVERY

    Directory of Open Access Journals (Sweden)

    D. N. Mihnovets

    2012-01-01

    Full Text Available Researches give grounds to believe in the possibility of receiving briquettes from coke waste mixed with peat dry coal and their use for smelting iron in the cupola or as a household fuel.

  20. Health Effects of Petroleum Coke

    Science.gov (United States)

    Significant quantities of fugitive dust from pet coke storage and handling operations present a health risk. EPA’s research suggests that petcoke does not pose a different health risk than similar-sized particulate matter (PM10).

  1. Preheating of coal. Its influence on the composition of coal, the quality of coke and on the phenomenon of pushing. Precalentado del carbon. Su influencia en la composicion del carbon, en la calidad del coque y en el fenomeno del empuje

    Energy Technology Data Exchange (ETDEWEB)

    1994-01-01

    A comparative study of the carbonization of a wide range of coals, wet and after preheating, was carried out. The 6 t coal capacity oven of the INCAR Experimental Coking Test Plant and the 2 t/h preheating pilot plant, Precarbon process, installed by ENSIDESA annexed to the INCAR plant were used. Influence of the preheating process on coal plastic properties was followed through Arnu dilatation, Gieseler fluidity and swelling index tests. Structural modifications of the coals were examined by FT-IR. Coal samples [lt]0.15 mm that do not need to be crushed for analysis and Arnu dilatation were chosen. A Koppers-INCAR test of all coals studied was carried out. Cokes obtained were characterized by optical microscopy, SEM and image analysis. Size analysis, coke strength (Micum e Irsid tests), reactivity and post-reaction strength, chemical changes and porosity were also determined. 21 refs., 36 figs., 9 tabs.

  2. Improvement in operating conditions of coke oven batteries with long service life

    Energy Technology Data Exchange (ETDEWEB)

    Obertenev, V.N.; Bondarchuk, P.N.; Krut' ko, I.G.; Sheptovitskii, M.S.; Kaftan, Yu.S.; Shul' ga, I.V.; Vol' fovskii, A.G. (Mariupol' skii Koksokhimicheskii Zavod (USSR))

    1991-01-01

    Discusses operation of the coke oven battery No 1 in the Mariupol' coking plant constructed in 1949. Twenty-five of 69 coke oven chambers had liners deformed due to wear. In 1988-1989 a number of failures occurred due to accumulation of pyrolysis products and tar on coke oven walls. Excessive liner wear negatively influenced coking conditions (e.g. reducing the bulk density of charged coal, increasing the buildup on coke oven walls, increasing the density and viscosity of coal tar and content of solid particles in the tar). Increased viscosity and content of solid particles in the tar increased failure rates of a tar transport system. Coal tar properties in the Mariupol' plant and 8 other plants in the USSR are comparatively evaluated. Specific properties of coal tar from the Mariupol' plant and their causes were determined. On the basis of the evaluations coal tar properties were controlled by changing coal mixture composition (content of gas coal was reduced to 32% of G and GZh types). Reducing content of gas coal in the mixtures reduced coke oven failure rate, increased coke compression strength by 0.6% and reduced coke abrasion by 0.25%. 5 refs.

  3. Radiative Gasification Apparatus

    Data.gov (United States)

    Federal Laboratory Consortium — This apparatus, developed at EL, determines gasification rate (mass loss rate) of a horizontally oriented specimen exposed in a nitrogen environment to a controlled...

  4. Gasification-based biomass

    Energy Technology Data Exchange (ETDEWEB)

    None, None

    2009-01-18

    The gasification-based biomass section of the Renewable Energy Technology Characterizations describes the technical and economic status of this emerging renewable energy option for electricity supply.

  5. GASIFICATION PLANT COST AND PERFORMANCE OPTIMIZATION

    Energy Technology Data Exchange (ETDEWEB)

    Sheldon Kramer

    2003-09-01

    This project developed optimized designs and cost estimates for several coal and petroleum coke IGCC coproduction projects that produced hydrogen, industrial grade steam, and hydrocarbon liquid fuel precursors in addition to power. The as-built design and actual operating data from the DOE sponsored Wabash River Coal Gasification Repowering Project was the starting point for this study that was performed by Bechtel, Global Energy and Nexant under Department of Energy contract DE-AC26-99FT40342. First, the team developed a design for a grass-roots plant equivalent to the Wabash River Coal Gasification Repowering Project to provide a starting point and a detailed mid-year 2000 cost estimate based on the actual as-built plant design and subsequent modifications (Subtask 1.1). This non-optimized plant has a thermal efficiency to power of 38.3% (HHV) and a mid-year 2000 EPC cost of 1,681 $/kW.1 This design was enlarged and modified to become a Petroleum Coke IGCC Coproduction Plant (Subtask 1.2) that produces hydrogen, industrial grade steam, and fuel gas for an adjacent Gulf Coast petroleum refinery in addition to export power. A structured Value Improving Practices (VIP) approach was applied to reduce costs and improve performance. The base case (Subtask 1.3) Optimized Petroleum Coke IGCC Coproduction Plant increased the power output by 16% and reduced the plant cost by 23%. The study looked at several options for gasifier sparing to enhance availability. Subtask 1.9 produced a detailed report on this availability analyses study. The Subtask 1.3 Next Plant, which retains the preferred spare gasification train approach, only reduced the cost by about 21%, but it has the highest availability (94.6%) and produces power at 30 $/MW-hr (at a 12% ROI). Thus, such a coke-fueled IGCC coproduction plant could fill a near term niche market. In all cases, the emissions performance of these plants is superior to the Wabash River project. Subtasks 1.5A and B developed designs for

  6. Characteristics of interaction between petrographically differing coals in mixtures for coking

    Energy Technology Data Exchange (ETDEWEB)

    Stankevich, A.S.; Proskuryakov, A.E.; Zolotukhin, Yu.A.

    1983-09-01

    Coal mixtures used for coking in the East of the USSR are characterized by intensive fluctuations of coak rank and petrology. Reflectivity coefficient of vitrinite ranges from 0.73 to 1.70% and content of caking components ranges from 30 to 88%. Evaluations show that fluctuations of reflectivity coefficient of vitrinite and fluctuations of caking component content in coal negatively influence coke mechanical properties and increase coke reactivity. Effects of coal macerals and microlithotypes in black coal from the Kuzbass on coke properties are analyzed. The following microlithotypes are separated from coal: vitrite, clarite, duroclarite, clarodurite, durite, fusite, semivitrinite, mineralized coal and rocks. Effects of macerals and microlithotypes in 50 coal mixtures on coke quality and coke properties are analyzed. Regression analysis is used. On the basis of this analysis equations for forecasting coke properties are derived. Petrologic nonhomogeneity of coal mixtures deteriorates conditions for chemical interaction between components with differing genetics and negatively influences caking of vitrite and fusite (or durite). Coke from coal characterized by petrologic nonhomogeneity has a structure with low degree of order, low mechanical and structural strength and increased reactivity. (5 refs.) (In Russian)

  7. Gasification of cyanobacterial in supercritical water.

    Science.gov (United States)

    Zhang, Huiwen; Zhu, Wei; Xu, Zhirong; Gong, Miao

    2014-01-01

    Cyanobacterial collected from eutrophic freshwater lakes constituted intractable waste with a rich algae biomass content. Supercritical water gasification (SCWG) was proposed to treat the cyanobacterial and to produce hydrogen for energy. The H 2 yield reached 2.92 mol/kg at reaction conditions of 500 °C, 30 min and 22 MPa; this yield accounted for 26% of the total gaseous products. Abundant ammonia and dissolved reactive phosphorous were concentrated in the liquid product, which could be recovered and used as a liquid fertilizer. Solid residue, which accounted only for about 1% of the wet weight, was mainly composed of coke and ash. The efficiency of H 2 production was better than that from other biomass, because of the abundant organic matter in cyanobacterial. Thus, cyanobacterial are an ideal biomass feedstock for H 2 production from SCWG.

  8. Assessment of coke oven emissions exposure among coking workers

    Energy Technology Data Exchange (ETDEWEB)

    Chen, M.L.; Mao, I.F.; Wu, M.T.; Chen, J.R.; Ho, C.K.; Smith, T.J.; Wypij, D.; Christiani, D.C. [National Yang Ming University, Taipei (Taiwan). Dept. of Public Health

    1999-01-01

    Coking workers are regularly exposed to coke oven emissions, which consist primarily of polycyclic aromatic hydrocarbons and volatile organic compounds. This study measured the workers` exposure to the benzene soluble fraction of total particulates (BSF). Personal breathing-zone samples of BSF and total particulates were taken from all study subjects for 3 consecutive days. The highest BSF concentrations were found among the topside oven workers. Among the samples at the topside oven 84% exceeded the Occupational Safety and Health Administration standard (150 {mu}g/m{sup 3} BSF). The percentage of BSF in total particulates varied across job classifications, ranging from 0.3% in wharf men to 24% in tar chasers. Area sampling indicated that the BSF concentration at the topside area was sixty fold higher than that at the administrative area, which was approximately 2 km from the coke oven plant.

  9. Influence of phenol on ammonia removal in an intermittent aeration bioreactor treating biologically pretreated coal gasification wastewater.

    Science.gov (United States)

    Xu, Chunyan; Han, Hongjun; Jia, Shengyong; Zhao, Qian

    2016-05-01

    A laboratory-scale intermittent aeration bioreactor was investigated to treat biologically pretreated coal gasification wastewater that was mainly composed of NH3-N and phenol. The results showed that increasing phenol loading had an adverse effect on NH3-N removal; the concentration in effluent at phenol loading of 40mgphenol/(L·day) was 7.3mg/L, 36.3% of that at 200mg phenol/(L·day). The enzyme ammonia monooxygenase showed more sensitivity than hydroxylamine oxidoreductase to the inhibitory effect of phenol, with 32.2% and 10.5% activity inhibition, respectively at 200mg phenol/(L·day). Owing to intermittent aeration conditions, nitritation-type nitrification and simultaneous nitrification and denitrification (SND) were observed, giving a maximum SND efficiency of 30.5%. Additionally, ammonia oxidizing bacteria (AOB) and denitrifying bacteria were the main group identified by fluorescent in situ hybridization. However, their relative abundance represented opposite variations as phenol loading increased, ranging from 30.1% to 17.5% and 7.6% to 18.2% for AOB and denitrifying bacteria, respectively.

  10. 46 CFR 148.04-15 - Petroleum coke, uncalcined; petroleum coke, uncalcined and calcined (mixture).

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Petroleum coke, uncalcined; petroleum coke, uncalcined and calcined (mixture). 148.04-15 Section 148.04-15 Shipping COAST GUARD, DEPARTMENT OF HOMELAND... Requirements for Certain Material § 148.04-15 Petroleum coke, uncalcined; petroleum coke, uncalcined and...

  11. Microporous Cokes Formed in Zeolite Catalysts Enable Efficient Solar Evaporation

    KAUST Repository

    Wang, Jianjian

    2017-03-13

    Cokes are inevitably generated during zeolite-catalyzed reactions as deleterious side products that deactivate the catalyst. In this study, we in-situ converted cokes into carbons within the confined microporous zeolite structures and evaluated their performances as absorbing materials for solar-driven water evaporation. With a properly chosen zeolite, the cokederived carbons possessed ordered interconnected pores and tunable compositions. We found that the porous structure and the oxygen content in as-prepared carbons had important influences on their energy conversion efficiencies. Among various investigated carbon materials, the carbon derived from the methanol-to-olefins reaction over zeolite Beta gave the highest conversion efficiency of 72% under simulated sunlight with equivalent solar intensity of 2 suns. This study not only demonstrates the great potential of traditionally useless cokes for solar thermal applications but also provides new insights into the design of carbon-based absorbing materials for efficient solar evaporation.

  12. Peculiarities of accumulation of nonstructural carbohydrates in shoots of various species of acer genus in conditions of coke process

    Directory of Open Access Journals (Sweden)

    V. S. Bilchuk

    2005-11-01

    Full Text Available The research results on influence of the by-product-coking industry emission on starch and saccharose accumulation in sprouts of the Acer L. species are presented. The toxic ingredients of the coke production wastes inhibit the process of starch hydrolysis that provokes considerable decrease of the sugars content and negative influence on the plants’ winter hardiness are established.

  13. Determination by mathematical modelling of the furnal theoretic optimum coke consumption as a function of the burden composition

    Energy Technology Data Exchange (ETDEWEB)

    Constantin, N.; Geanta, V.; Saban, R.; Bunea, D.

    1991-06-01

    The paper presents two statistical models for charges with 100% sinter and 100% ores, as parts of an overall model which shows the influence of the sinter and ore ratio in whole burdens (without coke) on the coke consumption. There are also presented equations and nomograms used for a quick determination of the coke and limestone specific consumption for any type of furnace burden. 7 refs., 3 figs.

  14. Trends in the automation of coke production

    Energy Technology Data Exchange (ETDEWEB)

    R.I. Rudyka; Y.E. Zingerman; K.G. Lavrov [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    Up-to-date mathematical methods, such as correlation analysis and expert systems, are employed in creating a model of the coking process. Automatic coking-control systems developed by Giprokoks rule out human error. At an existing coke battery, after introducing automatic control, the heating-gas consumption is reduced by {>=}5%.

  15. 77 FR 32998 - Foundry Coke From China

    Science.gov (United States)

    2012-06-04

    ... COMMISSION Foundry Coke From China Determination On the basis of the record \\1\\ developed in the subject five... order on foundry coke from China would be likely to lead to continuation or recurrence of material... Commission are contained in USITC Publication 4326 (May 2012), entitled Foundry Coke from...

  16. Plant for incineration and gasification of refuse with integrated heat recovery. Vorrichtung zur Vergasung und Verbrennung von Muell und zur Nutzung der freigesetzten Waerme

    Energy Technology Data Exchange (ETDEWEB)

    Hoelter, H.; Igelbuescher, H.; Gresch, H.; Dewert, H.

    1987-10-22

    A system for refuse incineration and gasification with integrated heat recovery is claimed, comprising a refuse degassing reactor in which the refuse is continuously degassed, producing low-temperature carbonisation gas and coke, and a downstream fluidized-bed combustion furnace for combustion of the low-temperature carbonisation coke. The fluidized-bed combustion system is charged with coke only in peak load operation; downstream of it, there is a combustion chamber system for continous combustion of the low-temperature carbonisation gas with a secondary boiler with heat exchanger surfaces.

  17. High Pressure Biomass Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Agrawal, Pradeep K [Georgia Tech Research Corporation, Atlanta, GA (United States)

    2016-07-29

    According to the Billion Ton Report, the U.S. has a large supply of biomass available that can supplement fossil fuels for producing chemicals and transportation fuels. Agricultural waste, forest residue, and energy crops offer potential benefits: renewable feedstock, zero to low CO2 emissions depending on the specific source, and domestic supply availability. Biomass can be converted into chemicals and fuels using one of several approaches: (i) biological platform converts corn into ethanol by using depolymerization of cellulose to form sugars followed by fermentation, (ii) low-temperature pyrolysis to obtain bio-oils which must be treated to reduce oxygen content via HDO hydrodeoxygenation), and (iii) high temperature pyrolysis to produce syngas (CO + H2). This last approach consists of producing syngas using the thermal platform which can be used to produce a variety of chemicals and fuels. The goal of this project was to develop an improved understanding of the gasification of biomass at high pressure conditions and how various gasification parameters might affect the gasification behavior. Since most downstream applications of synags conversion (e.g., alcohol synthesis, Fischer-Tropsch synthesis etc) involve utilizing high pressure catalytic processes, there is an interest in carrying out the biomass gasification at high pressure which can potentially reduce the gasifier size and subsequent downstream cleaning processes. It is traditionally accepted that high pressure should increase the gasification rates (kinetic effect). There is also precedence from coal gasification literature from the 1970s that high pressure gasification would be a beneficial route to consider. Traditional approach of using thermogravimetric analyzer (TGA) or high-pressure themogravimetric analyzer (PTGA) worked well in understanding the gasification kinetics of coal gasification which was useful in designing high pressure coal gasification processes. However

  18. Bio-coke as an alternative to petroleum coke and metallurgical coke; Bio-cokes als alternatief voor petroleumcokes en metallurgische cokes

    Energy Technology Data Exchange (ETDEWEB)

    Croezen, H.J.; Van Lieshout, M. [CE Delft, Delft (Netherlands); Sevenster, M.N. [Sevenster Environmental Consultancy, Australian Capital Territory ACT (Australia)

    2012-11-15

    In the framework of elaborating the Dutch Roadmap Chemistry 2030), CE Delft has conducted an exploratory study for the Association of the Dutch Chemical Industry (VNCI) on the options of replacing (petroleum) coke in the chemical sector by biocokes. Coke is used as a reducing agent and/or raw material in four companies in the Dutch chemical industry (Tronox, ESD-SIC, Thermphos, Aluchemie). Replacing coke at these four companies can potentially yield a direct CO2 reduction of expectedly several hundreds of kilotons per year. For a first exploration of the options of bio-coke, CE Delft first conducted a desk study to get information on the quality and production costs for bio-coke. Subsequently, CE Delft had contact with the four chemical companies and a made a number of company visits. Moreover, the technical, economic and organizational capabilities, constraints and requirements with regard to a possible (partial) switch to biocokes have been explored. Based on the information available so far it can be concluded that biocokes seems to be a technically and economically interesting innovation. For implementation to finally take place, it is necessary to gain better insight in the technical and economic potential [Dutch] In verband met de uitwerking van de Routekaart Chemie 2030 heeft CE Delft voor VNCI een verkenning uitgevoerd naar de mogelijkheden voor vervanging van (petroleum)cokes in de chemische sector door biocokes. Cokes wordt gebruikt als reductiemiddel en/of grondstof bij een viertal bedrijven in de Nederlandse chemie (Tronox, ESD-SIC, Thermphos, Aluchemie). Het vervangen van cokes bij deze vier bedrijven kan in potentie een directe CO2-reductie van naar verwachting enkele honderden kilotonnen/jaar opleveren. Voor een eerste verkenning van de mogelijkheden van bio-cokes heeft CE Delft eerst een bureaustudie uitgevoerd naar informatie over kwaliteit van en productiekosten voor bio-cokes. Vervolgens heeft CE Delft contact gehad met de vier chemische

  19. Gasification - Status and technology

    Energy Technology Data Exchange (ETDEWEB)

    Held, Joergen

    2012-06-15

    In this report gasification and gas cleaning techniques for biomass are treated. The main reason for gasifying biomass is to refine the fuel to make it suitable for efficient CHP production, as vehicle fuel or in industrial processes. The focus is on production of synthesis gas that can be used for production of vehicle fuel and for CHP production. Depending on application different types of gasifiers, gasification techniques and process parameters are of interest. Two gasification techniques have been identified as suitable for syngas generation, mainly due to the fact that they allow the production of a nitrogen free gas out of the gasifier; Indirect gasification and pressurized oxygen-blown gasification For CHP production there are no restrictions on the gas composition in terms of nitrogen and here air-blown gasification is of interest as well. The main challenge when it comes to gas cleaning is related to sulphur and tars. There are different concepts and alternatives to handle sulphur and tars. Some of them are based on conventional techniques with well-proven components that are commercially available while others, more advantageous solutions, still need further development.

  20. INFLUENCE OF ADDITIVE ON THE MODIFICATION ACTION OF COAL-TAR PITCH AND ON THE PROPERTIES OF ITS PITCH COKE%添加剂对煤沥青的改性作用及沥青焦性能的影响

    Institute of Scientific and Technical Information of China (English)

    刘洪波; 张红波; 谢学华; 陈刚

    2001-01-01

    通过考察添加剂加入量与煤沥青的甲苯不溶物含量、软化点、析焦量以及所得沥青焦的抗氧化性和石墨化活性的关系,探讨了添加剂对煤沥青的改性作用及其对沥青焦性能的影响。实验结果表明:在煤沥青中加入适当的添加剂可提高煤沥青的甲苯不溶物含量和析焦量,加入添加剂的煤沥青炭化后所得沥青焦的抗氧化性和石墨化活性均得到显著提高,但氧化残余物含量有所上升。该沥青焦经2300℃高温石墨化处理后仍表现出优良的抗氧化性。%The effects of additives with various content on the toluene insoluble, softening point and the carbon yield of the coal-tar pitch, the oxidation resistance and the graphitization activity of its pitch coke were investigated. The influence of additives on the modification action of coal-tar pitch and the properties of its pitch coke were discussed. Results showed when a certain amount of additive was added to coal-tar pitch, its toluene insoluble and carbon yield increased, the oxidation resistance and the graphitization activity of its pitch coke can be remarkablely improved. Such coke has a relatively high ash content. After being graphitized at 2300℃, its pitch coke demonstrated good oxidation resistance as well.

  1. Coke Formation During Hydrocarbons Pyrolysis. Part One: Steam Cracking Formation de coke pendant la pyrolise des hydrocarbures. Première partie : vapocraquage

    Directory of Open Access Journals (Sweden)

    Weill J.

    2006-11-01

    Full Text Available Thermal cracking is always accompanied by coke formation, which becomes deposited on the wall and limits heat transfers in the reactor while increasing pressure drops and possibly even plugging up the reactor. This review article covers undesirable coking operations in steam craking reactors. These coking reactions may take place in the gas phase and/or on the surface of the reactor, with coke being produced during pyrolysis by a complex mechanism that breaks down into a catalytic sequence and a noncatalytic sequence. After a brief description of different experimental set-ups used to measure the coke deposition, on the basis of research described in the literature, the different factors and their importance for coke formation are listed. In particular, we describe the effects of surface properties of stainless-steel and quartz reactors as well as the influence of the cracked feedstock, of temperature, of dilution, of residence time and of the conversion on coke deposition. Some findings about the morphology of coke are described and linked to formation mechanisms. To illustrate this review, some particularly interesting research is referred to concerning models developed to assess coke formation during propane steam cracking. Le craquage thermique est toujours accompagné de la formation de coke qui, en se déposant à la paroi, limite les transferts de chaleur au réacteur, augmente les pertes de charges et même peut boucher celui-ci. Cet article fait le point sur les réactions indésirables de cokage dans les réacteurs de vapocraquage. Ces réactions de cokage peuvent avoir lieu en phase gazeuse et/ou sur la surface du réacteur, le coke étant produit pendant la pyrolyse par un mécanisme complexe qui se décompose en une séquence catalytique et une séquence non catalytique. Après une brève présentation des différents montages expérimentaux utilisés pour mesurer le dépôt de coke, il est mentionné, à partir de travaux de la

  2. Dependence of optical structure of coke from black coal on petrologic peculiarities of the coal

    Energy Technology Data Exchange (ETDEWEB)

    Proskuryakov, A.E.; Stankevich, A.S.; Podchishchaeva, N.I.; Shkoller, M.B.

    1988-01-01

    Analyzes factors that influence optical structure of coke from Kuzbass black coal. An optical microscope (magnification 800-2,000 times) was used. On the basis of investigations 8 types of optical structures in coke were determined: an isotropic structure, fine grain structure, medium grain structure, large grain structure, fibre-like structure, inertinite structure and a relict structure. The following criteria for determining optical structures are used: optical character of coke matter, grain size, grain geometry, microlites and primary structure. Using regression analysis, dependence of the optical structures on the following indices were derived: vitrinite reflectivity, vitrinite content and reduction degree. 12 refs.

  3. Integrated coal gasification combined cycle

    Science.gov (United States)

    Richards, P. C.; Wijffels, J.-B.; Zuideveld, P. L.

    Features of the integrated coal gasification combined cycle power plants are described against the backdrop of the development and first commercial application of the shell coal gasification process. Focus is on the efficiency and excellent environmental performance of the integrated coal gasification combined power plants. Current IGCC projects are given together with an outline of some of the options for integrating coal gasification with combined cycles and also other applications of synthesis gas.

  4. Fissure formation in coke. 2: Effect of heating rate, shrinkage and coke strength

    Energy Technology Data Exchange (ETDEWEB)

    D.R. Jenkins; M.R. Mahoney [CSIRO, North Ryde, NSW (Australia). Mathematical and Information Sciences

    2010-07-15

    We investigate the effects of the heating rate, coke shrinkage and coke breakage strength upon the fissure pattern developed in a coke oven charge during carbonisation. This is done principally using a mechanistic model of the formation of fissures, which considers them to be an array of equally spaced fissures, whose depth follows a 'period doubling' pattern based upon the time history of the fissures. The model results are compared with pilot scale coke oven experiments. The results show that the effect of heating rate on the fissure pattern is different to the effect of coke shrinkage, while the effect of coke breakage strength on the pattern is less pronounced. The results can be seen in both the shape and size of resulting coke lumps after stabilisation. The approach gives the opportunity to consider means of controlling the carbonisation process in order to tune the size of the coke lumps produced. 7 refs., 18 figs., 4 tabs.

  5. Influence of the rare earth content (La) on the performance and coke selective of USY molecular sieve%稀土含量(La)对USY分子筛性能及其焦炭选择性的影响

    Institute of Scientific and Technical Information of China (English)

    唐莉; 朱学梅; 孙雪芹; 高雄厚; 刘丛华; 张亮

    2012-01-01

    采用XRD、固定床微反装置、快速精密定炭仪研究了用高温水蒸气法及稀土LaCl3改性NaY分子筛后分子筛的稳定性、活性及其焦炭选择性.结果表明,随着USY分子筛La含量的增加,其晶胞常数增大,活性增加,结晶度减小,老化后的533峰保留率降低,结晶度的降低并不是真正意义上的分子筛减少,而是稀土干扰导致的.综合比较稀土含量和晶胞的作用,可知晶胞大小可能是影响稳定性的最主要因素,而后才是稀土的影响.La含量增加,积炭含量增加,其焦炭选择性变差.%The techniques such as XRD, MAT, the rapid precision instrument for carbon were used to investigate the stability, activity and selectivity coke of the NaY molecular sieve modified with high temperature steam method and rare earth. The results showed that with the increase of the content of La,the crystal cell constant and activity of molecular sieve are all increased; the crystallinity and the 533 peak after aging of molecular sieve are all decreased. The crystallinity of molecular sieve decreased, which does not means molecular sieve decreased, but it' s rare earth interference. Comprehensive comparison the influence of rare earth content with crystal cell on the stability of molecular sieve, it can be seen that the crystal cell size may be the most important factor,and then it's the rare earth. With the increased of La content, the carbon content increased, and the coke selective becomes poor.

  6. Comparison of metallurgical coke and lignite coke for power generation in Thailand

    Science.gov (United States)

    Ratanakuakangwan, Sudlop; Tangjitsitcharoen, Somkiat

    2017-04-01

    This paper presents and compares two alternatives of cokes in power generation which are the metallurgical coke with coke oven gas and the coke from lignite under the consideration of the energy and the environment. These alternatives not only consume less fuel due to their higher heat content than conventional coal but also has less SO2 emission. The metallurgical coke and its by-product which is coke oven gas can be obtained from the carbonization process of coking coal. According to high grade coking coal, the result in the energy attitude is not profitable but its sulfur content that directly affects the emission of SO2 is considered to be very low. On the other hand, the coke produced from lignite is known as it is the lowest grade from coal and it causes the high pollution. Regarding to energy profitability, the lignite coke is considered to be much more beneficial than the metallurgical coke in contrast to the environmental concerns. However, the metallurgical coke has the highest heating value. Therefore, a decision making between those choices must be referred to the surrounding circumstances based on energy and environment as well as economic consideration in the further research.

  7. Design trends of coke oven batteries

    Energy Technology Data Exchange (ETDEWEB)

    Minasov, A.N.; Kononenko, V.S.; Fomenko, V.I. (Giprokoks (USSR))

    1991-01-01

    Analyzes design and operation of 168 coke oven batteries in the USSR with a capacity of 86,507 Mt coke per year. The mean service life of a coke oven battery is 20.9 years. Of 168 batteries 16.1% has a service life below 5 years, 10.7% from 5 to 10, 9.5% from 10 to 15, 9.5% from 15 to 20, 10.1% from 20 to 25. 16.1% from 25 to 30, 10.1% from 30 to 35, 15.5% from 35 to 40 and 2.4% has a service life exceeding 40 years. The following aspects are discussed: dimensions of a coke oven and their effects on coking, types of refractory bricks and elements used for coke oven construction, basic technological solutions and equipment used for reducing environmental pollution (smokeless charging, smokeless coke discharge, dry coke quenching, air pollution control methods), technical refitting of coke oven batteries in the USSR. 4 refs.

  8. Investigation on activated semi-coke desulfurization

    Institute of Scientific and Technical Information of China (English)

    SHANGGUAN Ju; LI Zhuan-li; LI Chun-hu

    2005-01-01

    An activated semi-coke with industrial-scale size was prepared by high-pressure hydrothermal chemistry activation, HNO3oxidation and calcination activation in proper order from Inner Mongolia Zhalainuoer semi-coke, which is rich in resource and cheap in sale.SO2 adsorption capacity on this activated semi-coke was assessed in the fixed bed in the temperature range of 60-170℃, space velocity range of 500-1300 h-1, SO2 concentration of 1000-3000 ppmv, and N2 as balance. The surface area, elemental and proximate analysis for both raw semi-coke and activated semi-cokes were measured. The experimental results showed that the activated semi-coke has a high adsorption capacity for sulfur dioxide than the untreated semi-coke. This may be the result of increase of surface area on activated semi-coke and surface oxygen functional groups with basicity characteristics. Comparison to result of FTIR, it is known that group of-C-O-C- may be active center of SO2 catalytic adsorption on activated semi-coke.

  9. Briquetting of Coke-Brown Coal Mixture

    Directory of Open Access Journals (Sweden)

    Ïurove Juraj

    1998-09-01

    Full Text Available The paper presents the results of the research of briquetting a coke-brown coal composite The operation consists of the feeding crushed coal and coke to moulds and pressing into briquettes which have been made in the Laboratories at the Mining Faculty of Technical University of Košice (Slovakia. In this research, all demands will be analyzed including the different aspects of the mechanical quality of briquettes, the proportion of fine pulverulent coal and coke in bricks, the requirements for briquetting the coke-brown coal materials.

  10. Supercritical gasification for the treatment of o-cresol wastewater

    Institute of Scientific and Technical Information of China (English)

    WEI Chao-hai; HU Cheng-sheng; WU Chao-fei; YAN Bo

    2006-01-01

    The supercritical water gasification of phenolic wastewater without oxidant was performed to degrade pollutants and produce hydrogen-enriched gases. The simulated o-cresol wastewater was gasified at 440-650℃ and 27.6 MPa in a continuous Inconel 625 reactor with the residence time of 0.42-1.25 min. The influence of the reaction temperature, residence time, pressure,catalyst, oxidant and the pollutant concentration on the gasification efficiency was investigated. Higher temperature and longer residence time enhanced the o-cresol gasification. The TOC removal rate and hydrogen gasification rate were 90.6% and 194.6%,respectively, at the temperature of 650℃ and the residence time of 0.83 min. The product gas was mainly composed of H2, CO2, CH4 and CO, among which the total molar percentage of H2 and CH4 was higher than 50%. The gasification efficiency decreased with the pollutant concentration increasing. Both the catalyst and oxidant could accelerate the hydrocarbon gasification at a lower reaction temperature, in which the catalyst promoted H2 production and the oxidant enhanced CO2 generation. The intermediates of liquid effluents were analyzed and phenol was found to be the main composition. The results indicate that the supercritical gasification is a promising way for the treatment of hazardous organic wastewater.

  11. Selected Environmental Aspects of Gasification and Co-Gasification of Various Types of Waste

    Directory of Open Access Journals (Sweden)

    Natalia Kamińska-Pietrzak

    2013-01-01

    Full Text Available The process of gasification of carbonaceous fuels is a technology with a long-standing practice. In recent years, the technology has been extensively developing to produce energy or chemicals on the basis of obtained gas. Studies focused on the improvement of the gasification process aims at developing the process by increasing environmental safety, the efficiency and the possibilities to utilize various types of alternative fuels (post-consumer waste, various types of biomass waste, by-products and post-process residues, sewage sludge independently or by co-gasification with coal. The choice of the gas purification system, the process operating parameters and introducing the necessary modifications to the existing technologies are essential steps while processing these kinds of feedstock, with regard to their individual characteristics. This paper discusses selected environmental aspects of the gasification and co-gasification of municipal solid waste, sewage sludge, various types of biomass waste and post-process residues. Selected alternative fuels are also characterized, focusing on the influence of their presence in the feedstock in terms of production and the emission of polychlorinated organic compounds, tars, heavy metals and toxic elements.

  12. GASIFICATION FOR DISTRIBUTED GENERATION

    Energy Technology Data Exchange (ETDEWEB)

    Ronald C. Timpe; Michael D. Mann; Darren D. Schmidt

    2000-05-01

    A recent emphasis in gasification technology development has been directed toward reduced-scale gasifier systems for distributed generation at remote sites. The domestic distributed power generation market over the next decade is expected to be 5-6 gigawatts per year. The global increase is expected at 20 gigawatts over the next decade. The economics of gasification for distributed power generation are significantly improved when fuel transport is minimized. Until recently, gasification technology has been synonymous with coal conversion. Presently, however, interest centers on providing clean-burning fuel to remote sites that are not necessarily near coal supplies but have sufficient alternative carbonaceous material to feed a small gasifier. Gasifiers up to 50 MW are of current interest, with emphasis on those of 5-MW generating capacity. Internal combustion engines offer a more robust system for utilizing the fuel gas, while fuel cells and microturbines offer higher electric conversion efficiencies. The initial focus of this multiyear effort was on internal combustion engines and microturbines as more realistic near-term options for distributed generation. In this project, we studied emerging gasification technologies that can provide gas from regionally available feedstock as fuel to power generators under 30 MW in a distributed generation setting. Larger-scale gasification, primarily coal-fed, has been used commercially for more than 50 years to produce clean synthesis gas for the refining, chemical, and power industries. Commercial-scale gasification activities are under way at 113 sites in 22 countries in North and South America, Europe, Asia, Africa, and Australia, according to the Gasification Technologies Council. Gasification studies were carried out on alfalfa, black liquor (a high-sodium waste from the pulp industry), cow manure, and willow on the laboratory scale and on alfalfa, black liquor, and willow on the bench scale. Initial parametric tests

  13. Analysis of gas-phase mercury sorption with coke and lignite dust

    Directory of Open Access Journals (Sweden)

    Marczak Marta

    2017-01-01

    Full Text Available In recent years the problem of mercury emission became a widely discussed topic. Its high impact is caused by its toxicity and ability to accumulate in living organisms, properties that justified the United States Environmental Protection Agency (US EPA to classify mercury as hazardous pollutant. The problem of mercury emission is crucial for countries like Poland, where the most of the emission is caused by coaldepended energy sector. Current technology of mercury removal utilizes adsorption of mercury on the surface of activated carbon. Due to high price of activated carbon, this technological approach seems to be uneconomical and calls for cheaper alternative. One possible solution can be usage of other sorptive materials obtained from thermal processes like coke production. Example of such material is coke dust obtained from dry quenching of coke. The aim of this work was to analyse the sorption potential of lignite and coke dust and determine parameters influencing mercury behaviour during combustion.

  14. Gasification experience with biomass and wastes

    Energy Technology Data Exchange (ETDEWEB)

    Schiffer, H.P.; Adlhoch, W. [Rheinbraun AG, Cologne (Germany)

    1996-12-31

    The HTW process is particularly favourable for the gasification of low-rank feedstocks. During various tests - performed in b-bench- scale, pilot-scale and industrial scale units - consequences with regard to feedstock preparation. Gasification behaviour, corrosion, emission and residual matter were carefully studied for a large number of different feedstocks. Information is now available for optimal utilisation of several types of biomass and waste materials in relation to plant operation, emission and residue utilization. Different types of biomass were tested in bench-scale conditions in an atmospheric HTW process development unit. Industrial-scale experience concerning biomass is available from the Gasification plant at Oulu, Finland, which operated from 1988 to 1991, producing ammonia synthesis gas from dried Finnish peat. During several test campaigns performed at the HTW demonstration plant sewage sludge, loaded coke and used plastics were co-gasified at feeding rates of up to 5 t/h. Operability, conversion efficiency, syngas contaminants, solid residue characteristics and emissions were monitored very carefully. Co-gasification in a dried lignite mixture allows synthesis gas for methanol production to be obtained also from waste materials. Thus, waste is converted into a useful chemical feedstock. For both sewage sludge and loaded coke, conversion efficiency and syngas yield were sufficient. Within the scope of a solid residue characterization various contaminants, including chlorine, sulphur, heavy metals and other trace elements or organic compounds, their formation and/or release were detected. Emissions were well below the limits. However, an increase in the benzene and naphthalene concentrations in the crude gas occurred. Thus, a commercial application requires additional gas treatment. In the next few years, feedstock recycling of mixed plastics household waste from Duales System Deutschland GmbH will call for a plant capacity of 350 000 to 400 000

  15. Gasification of black liquor

    Science.gov (United States)

    Kohl, Arthur L.

    1987-07-28

    A concentrated aqueous black liquor containing carbonaceous material and alkali metal sulfur compounds is treated in a gasifier vessel containing a relatively shallow molten salt pool at its bottom to form a combustible gas and a sulfide-rich melt. The gasifier vessel, which is preferably pressurized, has a black liquor drying zone at its upper part, a black liquor solids gasification zone located below the drying zone, and a molten salt sulfur reduction zone which comprises the molten salt pool. A first portion of an oxygen-containing gas is introduced into the gas space in the gasification zone immediatley above the molten salt pool. The remainder of the oxygen-containing gas is introduced into the molten salt pool in an amount sufficient to cause gasification of carbonaceous material entering the pool from the gasification zone but not sufficient to create oxidizing conditions in the pool. The total amount of the oxygen-containing gas introduced both above the pool and into the pool constitutes between 25 and 55% of the amount required for complete combustion of the black liquor feed. A combustible gas is withdrawn from an upper portion of the drying zone, and a melt in which the sulfur content is predominantly in the form of alkali metal sulfide is withdrawn from the molten salt sulfur reduction zone.

  16. Addendum to industrial market assessment of the products of mild gasification

    Energy Technology Data Exchange (ETDEWEB)

    1992-05-01

    The objective of this report is to review and update the 1988 report by J. E. Sinor Consultants Inc., ``Industrial Market Assessment of the Products of Mild Gasification, and to more fully present market opportunities for two char-based products from the mild gasification process (MGP): Formcoke for the iron and steel industry, and activated carbon for wastewater cleanup and flue gas scrubbing. Please refer to the original report for additional details. In the past, coal conversion projects have and liquids produced, and the value of the residual char was limited to its fuel value. Some projects had limited success until gas and oil competition overwhelmed them. The strategy adopted for this assessment is to seek first a premium value for the char in a market that has advantages over gas and oil, and then to find the highest values possible for gases, liquids, and tars, either on-site or sold into existing markets. During the intervening years since the 1988 report, there have been many changes in the national economy, industrial production, international competition, and environmental regulations. The Clean Air Act Amendments of 1990 (CAAA) will have a large impact on industry. There is considerable uncertainty about how the Act will be implemented, but it specifically addresses coke-oven batteries. This may encourage industry to consider formcoke produced via mild gasification as a low-pollution substitute for conventional coke. The chemistry and technology of coke making steel were reviewed in the 1988 market assessment and will not be repeated here. The CAAA require additional pollution control measures for most industrial facilities, but this creates new opportunities for the mild gasification process.

  17. Addendum to industrial market assessment of the products of mild gasification

    Energy Technology Data Exchange (ETDEWEB)

    1992-05-01

    The objective of this report is to review and update the 1988 report by J. E. Sinor Consultants Inc., Industrial Market Assessment of the Products of Mild Gasification, and to more fully present market opportunities for two char-based products from the mild gasification process (MGP): Formcoke for the iron and steel industry, and activated carbon for wastewater cleanup and flue gas scrubbing. Please refer to the original report for additional details. In the past, coal conversion projects have and liquids produced, and the value of the residual char was limited to its fuel value. Some projects had limited success until gas and oil competition overwhelmed them. The strategy adopted for this assessment is to seek first a premium value for the char in a market that has advantages over gas and oil, and then to find the highest values possible for gases, liquids, and tars, either on-site or sold into existing markets. During the intervening years since the 1988 report, there have been many changes in the national economy, industrial production, international competition, and environmental regulations. The Clean Air Act Amendments of 1990 (CAAA) will have a large impact on industry. There is considerable uncertainty about how the Act will be implemented, but it specifically addresses coke-oven batteries. This may encourage industry to consider formcoke produced via mild gasification as a low-pollution substitute for conventional coke. The chemistry and technology of coke making steel were reviewed in the 1988 market assessment and will not be repeated here. The CAAA require additional pollution control measures for most industrial facilities, but this creates new opportunities for the mild gasification process.

  18. Development of a supported tri-metallic catalyst and evaluation of the catalytic activity in biomass steam gasification.

    Science.gov (United States)

    Li, Jianfen; Xiao, Bo; Yan, Rong; Xu, Xiaorong

    2009-11-01

    A supported tri-metallic catalyst (nano-Ni-La-Fe/gamma-Al(2)O(3)) was developed for tar reduction and enhanced hydrogen production in biomass steam gasification, with focuses on preventing coke deposition and sintering effects to lengthen the lifetime of developed catalysts. The catalyst was prepared by deposition-precipitation method and characterized by various analytical approaches. Following that, the activity of catalysts in biomass steam gasification was investigated in a bench-scale combined fixed bed reactor. With presence of the catalyst, the content of hydrogen in gas products was increased to over 10 vol.%, the tar removal efficiency reached 99% at 1073 K, and more importantly the coke deposition on the catalyst surfaces and sintering effects were avoided, leading to a long lifetime of catalysts.

  19. Electrochemical characteristics of lithium intercalation into natural gas coke serving as the negative electrode of a lithium battery

    Energy Technology Data Exchange (ETDEWEB)

    Pan Qinmin; Deng Zhenghua; Zhang Xiaozheng; Wan Guoxiang (Chinese Academy of Sciences, Chengdu (China). Chengdu Inst. of Organic Chemistry)

    1999-05-01

    The electrochemical characteristics of a new type of coke for the negative electrode of a lithium ion battery are investigated. This coke is prepared from natural gas by means of thermoplasma technology. The initial discharge-charge properties of natural gas coke of several kinds are discussed. The effects of surface modification of cokes on the characteristics of lithium intercalation during the first cycle are also explored. The properties of lithium intercalation into carbon electrodes show that the electrochemical behaviour is determined by the nature of the carbon material. The results also demonstrate that the surface properties of carbon electrodes remarkably influence the efficiency of the first cycle. Surface modification of coke electrodes with polymer can increase the initial coulombic efficiency but reduces the initial discharge capacity. (orig.)

  20. Conbustion and gasification technologies

    Energy Technology Data Exchange (ETDEWEB)

    Egsgaard, H. [Risoe National Lab., Plant Res. Dept., Roskilde (Denmark); Hansen, U. [Univ. Rostock (Germany); Arendt Jensen, P.; Glarborg, P. [Technical Univ. of Denmark, Kgs. Lyngby (Denmark); Nielsen, C. [ELSAM, Fredericia (Denmark)

    2003-11-01

    The combustion of solid biomass to produce heat is an established technology, be it either the direct generation of heat or some complex process with intermediate conversion steps yielding motive power or electric energy. Traditionally biomass has been converted in grate or stoker type boilers. Use of biomass in simple stoves in developing countries accounts for a large fraction of the global consumption of energy. Modern energy conversion machines are not well suited to burn biofuels as they are designed and optimised for clean gaseous and liquid fuels. During the last twenty years combustion technologies like suspension firing and fluidized bed have been applied. Gasification of wood fuel has a long tradition, especially in small units. A considerable effort has been made towards the use of gasification as part of CHP strategies. One reason for considering gasification is that the combustion of solid biomass is changed into the more attractive process of burning gas and the inorganic material in the biomass does not enter the final combustion zone. The gasifiers fall into three categories: Fixed bed gasifiers, fluidised bed gasifiers and entrained flow gasifiers. Electricity production by SOFC fuel is a way to obtain high efficiency in electricity production. Gasification and SOFC fuel cell conversion systems based on biomass should be considered. The highly purified gasification gas has the potential to be used directly in SOFC cells or alternatively steam-reformed. Thermal conversion of biomass has been investigated for many years as a possible source of renewable liquid fuels. Fast pyrolysis is an advanced process that gives a yield of Biofuels up to 80% on dry feed, typically 65% liquids and 10% non-condensable gases. (BA)

  1. Effect of gasification parameter on coal gasification in thermal plasma

    Energy Technology Data Exchange (ETDEWEB)

    Shen, S.; Pang, X.; Bao, W.; Lo, Y.; Zhu, S. [Taiyuan University of Technology, Taiyuan (China)

    2004-12-01

    The influence of several parameters such as the power input of plasma jet, vapor and air input etc on gas composition and carbon conversion from coal gasification in an air-steam plasma jet was studied. The main gaseous products are H{sub 2}, CO, CO{sub 2}, CH{sub 2}4 and tar was discovered. Results show that the concentration of H{sub 2}, CO and carbon conversion increases, and the concentration of CO{sub 2} significantly decreases, when the power input of plasma jet is raised. The concentration of H{sub 2} increases when the vapor flux is increased, but excessive steam can decrease carbon conversion. The carbon conversion is enhanced by decreasing feed rate. The air flux should be reduced to improve the quality of coal gas in a certain range. The carbon conversion of Datong coal can exceed 95% at appropriate condition. 18 refs., 4 figs., 2 tabs.

  2. Development of an advanced, continuous mild gasification process for the production of co-products (Task 4. 7), Volume 3

    Energy Technology Data Exchange (ETDEWEB)

    Knight, R.A.; Gissy, J.L.; Onischak, M.; Babu, S.P.; Carty, R.H. (Institute of Gas Technology, Chicago, IL (United States)); Duthie, R.G. (Bechtel Group, Inc., San Francisco, CA (United States)); Wootten, J.M. (Peabody Holding Co., Inc., St. Louis, MO (United States))

    1991-09-01

    The focus of this task is the preparation of (1) preliminary piping and instrument diagrams (P IDs) and single line electrical diagrams for a site-specific conceptual design and (2) a factored cost estimate for a 24 ton/day (tpd) capacity mild gasification process development unit (PDU) and an associated form coke preparation PDU. The intended site for this facility is the Illinois Coal Development Park at Carterville, Illinois, which is operated by Southern Illinois University at Carbondale. (VC)

  3. Influence of Fuel Moisture Content and Reactor Temperature on the Calorific Value of Syngas Resulted from Gasification of Oil Palm Fronds

    Directory of Open Access Journals (Sweden)

    Samson Mekbib Atnaw

    2014-01-01

    Full Text Available Biomass wastes produced from oil palm mills and plantations include empty fruit bunches (EFBs, shells, fibers, trunks, and oil palm fronds (OPF. EFBs and shells are partially utilized as boiler fuel while the rest of the biomass materials like OPF have not been utilized for energy generation. No previous study has been reported on gasification of oil palm fronds (OPF biomass for the production of fuel gas. In this paper, the effect of moisture content of fuel and reactor temperature on downdraft gasification of OPF was experimentally investigated using a lab scale gasifier of capacity 50 kW. In addition, results obtained from equilibrium model of gasification that was developed for facilitating the prediction of syngas composition are compared with experimental data. Comparison of simulation results for predicting calorific value of syngas with the experimental results showed a satisfactory agreement with a mean error of 0.1 MJ/Nm3. For a biomass moisture content of 29%, the resulting calorific value for the syngas was found to be only 2.63 MJ/Nm3, as compared to nearly double (4.95 MJ/Nm3 for biomass moisture content of 22%. A calorific value as high as 5.57 MJ/Nm3 was recorded for higher oxidation zone temperature values.

  4. Influence of fuel moisture content and reactor temperature on the calorific value of syngas resulted from gasification of oil palm fronds.

    Science.gov (United States)

    Atnaw, Samson Mekbib; Sulaiman, Shaharin Anwar; Yusup, Suzana

    2014-01-01

    Biomass wastes produced from oil palm mills and plantations include empty fruit bunches (EFBs), shells, fibers, trunks, and oil palm fronds (OPF). EFBs and shells are partially utilized as boiler fuel while the rest of the biomass materials like OPF have not been utilized for energy generation. No previous study has been reported on gasification of oil palm fronds (OPF) biomass for the production of fuel gas. In this paper, the effect of moisture content of fuel and reactor temperature on downdraft gasification of OPF was experimentally investigated using a lab scale gasifier of capacity 50 kW. In addition, results obtained from equilibrium model of gasification that was developed for facilitating the prediction of syngas composition are compared with experimental data. Comparison of simulation results for predicting calorific value of syngas with the experimental results showed a satisfactory agreement with a mean error of 0.1 MJ/Nm³. For a biomass moisture content of 29%, the resulting calorific value for the syngas was found to be only 2.63 MJ/Nm³, as compared to nearly double (4.95 MJ/Nm³) for biomass moisture content of 22%. A calorific value as high as 5.57 MJ/Nm³ was recorded for higher oxidation zone temperature values.

  5. Influence of Fuel Moisture Content and Reactor Temperature on the Calorific Value of Syngas Resulted from Gasification of Oil Palm Fronds

    Science.gov (United States)

    Atnaw, Samson Mekbib; Sulaiman, Shaharin Anwar; Yusup, Suzana

    2014-01-01

    Biomass wastes produced from oil palm mills and plantations include empty fruit bunches (EFBs), shells, fibers, trunks, and oil palm fronds (OPF). EFBs and shells are partially utilized as boiler fuel while the rest of the biomass materials like OPF have not been utilized for energy generation. No previous study has been reported on gasification of oil palm fronds (OPF) biomass for the production of fuel gas. In this paper, the effect of moisture content of fuel and reactor temperature on downdraft gasification of OPF was experimentally investigated using a lab scale gasifier of capacity 50 kW. In addition, results obtained from equilibrium model of gasification that was developed for facilitating the prediction of syngas composition are compared with experimental data. Comparison of simulation results for predicting calorific value of syngas with the experimental results showed a satisfactory agreement with a mean error of 0.1 MJ/Nm3. For a biomass moisture content of 29%, the resulting calorific value for the syngas was found to be only 2.63 MJ/Nm3, as compared to nearly double (4.95 MJ/Nm3) for biomass moisture content of 22%. A calorific value as high as 5.57 MJ/Nm3 was recorded for higher oxidation zone temperature values. PMID:24578617

  6. Entrained Flow Gasification of Biomass

    DEFF Research Database (Denmark)

    Qin, Ke

    concentration, larger feeder gas flow, and longer residence time. Wood, straw, and lignin had similar gasification behavior except with regard to soot formation. The soot yield was lowest during straw gasification possibly because of its high potassium content. The equilibrium product compositions under...... from straw gasification had quite low content of soot while high contents of volatilizable KCl and K2SO4, and thereby appeared as irregular crystals (> 100 nm). During lignin gasification, the filter sample mainly consisted of soot and nonvolatilizable inorganic matter. The parent wood particles...... the wood soot with respect to both oxidation and CO2 gasification. Besides, the wood soot produced at higher temperature was more reactive than the soot produced at lower temperature. Biomass and coal co-gasification experiments were performed in the same entrained flow reactor. The effect of mixing ratio...

  7. Experimental Study on Influence of Oxygen Content on the Composition of Biomass Gasification Syngas and Tar%氧气对生物质气化气及焦油成分影响的实验研究

    Institute of Scientific and Technical Information of China (English)

    刘春元; 罗永浩

    2014-01-01

    Biomass gasification for reburning is one kind of the most promising ways of biomass utilization.Different composition of syngas and tar will influence the NO reduction effect in the process of biomass gasification for reburning.A 10 kW updraft biomass gasifier was designed and built,and experiments on wood gasification were carried out to study the effect of oxygen content on the composition of syngas and tar.The relative content of the main gas species in the syngas rises with the air flow rate increase,but the relative content of phenolic compounds,which share a large part in the tar,declines with the air flow rate increase according to the experimental results. The study provides a theoretical guidance for the development of technology of biomass gasification for reburning.%生物质气化再燃是生物质能利用的较好方式之一。生物质气化再燃技术中,气化气及焦油的不同组成对再燃效果有所影响。自行设计搭建热功率为10 kW的上吸式生物质气化炉,进行典型生物质燃料木屑的气化实验,通过改变气化剂空气的量,研究氧气对生物质气化气及焦油成分的影响。实验结果表明,氧气量增加,气化气中主要组分的体积含量均有所增加,而焦油中占据主要比重的酚类物质相对含量减少。此研究为生物质气化再燃技术的开发提供一定的理论指导。

  8. Beneficiation of an Indian non-coking coal by column flotation

    Institute of Scientific and Technical Information of China (English)

    N.Vasumathi; T.V.Vijaya Kumar; S.Ratchambigai; S.Subba Rao; S.Prabhakar; G.Bhaskar Raju

    2016-01-01

    Beneficiation of non-coking coal is gaining ground in India.It not only reduces the volume of inert content to be transported to the power plant and also lowers the wear in the boiler houses.For special applications such as the fuel for integrated gasification combined cycle plant (IGCC),the ash content in the coal should preferably be below 15 %.Indian coals are characterized by high inter-grown ash content mainly due to ‘drift origin’ of Gondwana formation in Permian age.This warrants fine grinding of non-coking coal in order to liberate the ash forming minerals from coal macerals.A noncoking coal sample of vitrinite type from India was ground to 44 tm (d80) and subjected to column flotation to improve its quality.The non-coking coal analyzing 34.6 % ash,26.2 % volatile matter,1.3 % moisture and 37.9 % fixed carbon could be upgraded to a concentrate/froth of 14.83 % ash at 72.18 % yield by optimizing collector and frother dosages and flotation column operating parameters,namely,froth depth,superficial feed velocity and superficial air velocity.The concentrate produced by this process is suitable as fuel for IGCC in coal-to-electricity route.

  9. Underground gasification of coal

    Energy Technology Data Exchange (ETDEWEB)

    Koranda, J.

    1986-11-01

    A brief history is given of research in Czechoslovakia, which took 3 main factors into account: environmental protection, geological situation and need to produce gas for use both within the plant and elsewhere. In order to assess economic viability, model studies were performed on following mines: Podlesice (North Bohemia), Vatovce (South Slovakia), Syrenov (East Moravia), Zukovsky Hrbet (Ostrava-Karvina), Stonovska (Ostrava-Karvina) and Merkur (North Bohemia). Figures given in tabular form show that underground gasification at these sites would be cheaper than importing natural gas. Problems are discussed associated with underground gasification and it is concluded that research must be conducted into drilling techniques, drill design, methods of cutting through coal seam between shafts, underground generator design, methods of gasifying several seams with one shaft and methods of dealing with residual pillars.

  10. The coke drum thermal kinetic effects

    Energy Technology Data Exchange (ETDEWEB)

    Aldescu, Maria M.; Romero, Sim; Larson, Mel [KBC Advanced Technologies plc, Surrey (United Kingdom)

    2012-07-01

    The coke drum thermal kinetic dynamics fundamentally affect the coker unit yields as well as the coke product properties and unit reliability. In the drum the thermal cracking and polymerization or condensation reactions take place in a semi-batch environment. Understanding the fundamentals of the foaming kinetics that occur in the coke drums is key to avoiding a foam-over that could result in a unit shutdown for several months. Although the most dynamic changes with time occur during drum filling, other dynamics of the coker process will be discussed as well. KBC has contributed towards uncovering and modelling the complexities of heavy oil thermal dynamics. (author)

  11. Technical Progress of China's Delayed Coking Technology

    Institute of Scientific and Technical Information of China (English)

    Zhang Lixin; Li Hejie

    2005-01-01

    This article introduces the recent advances of China in the fields of process technology of delayed coking, enlarged equipment size, hydraulic decoking, automatic control and environmental protection. By the end of 2004 the total capacity of delayed coking units in China had reached 37.24Mt/a with the maximum coke drum diameter equating to 9.4 m. This article also presents the investment in delayed cokers and the current production status while pointing out the existing problems and future development trends.

  12. Biomass Gasification Combined Cycle

    Energy Technology Data Exchange (ETDEWEB)

    Judith A. Kieffer

    2000-07-01

    Gasification combined cycle continues to represent an important defining technology area for the forest products industry. The ''Forest Products Gasification Initiative'', organized under the Industry's Agenda 2020 technology vision and supported by the DOE ''Industries of the Future'' program, is well positioned to guide these technologies to commercial success within a five-to ten-year timeframe given supportive federal budgets and public policy. Commercial success will result in significant environmental and renewable energy goals that are shared by the Industry and the Nation. The Battelle/FERCO LIVG technology, which is the technology of choice for the application reported here, remains of high interest due to characteristics that make it well suited for integration with the infrastructure of a pulp production facility. The capital cost, operating economics and long-term demonstration of this technology area key input to future economically sustainable projects and must be verified by the 200 BDT/day demonstration facility currently operating in Burlington, Vermont. The New Bern application that was the initial objective of this project is not currently economically viable and will not be implemented at this time due to several changes at and around the mill which have occurred since the inception of the project in 1995. The analysis shows that for this technology, and likely other gasification technologies as well, the first few installations will require unique circumstances, or supportive public policies, or both to attract host sites and investors.

  13. Catalytic gasification of biomass

    Science.gov (United States)

    Robertus, R. J.; Mudge, L. K.; Sealock, L. J., Jr.; Mitchell, D. H.; Weber, S. L.

    1981-12-01

    Methane and methanol synthesis gas can be produced by steam gasification of biomass in the presence of appropriate catalysts. This concept is to use catalysts in a fluidized bed reactor which is heated indirectly. The objective is to determine the technical and economic feasibility of the concept. Technically the concept has been demonstrated on a 50 lb per hr scale. Potential advantages over conventional processes include: no oxygen plant is needed, little tar is produced so gas and water treatment are simplified, and yields and efficiencies are greater than obtained by conventional gasification. Economic studies for a plant processing 2000 T/per day dry wood show that the cost of methanol from wood by catalytic gasification is competitive with the current price of methanol. Similar studies show the cost of methane from wood is competitive with projected future costs of synthetic natural gas. When the plant capacity is decreased to 200 T per day dry wood, neither product is very attractive in today's market.

  14. Development and demonstration plant operation of an opposed multi-burner coal-water slurry gasification technology

    Institute of Scientific and Technical Information of China (English)

    WANG Fuchen; ZHOU Zhijie; DAI Zhenhua; GONG Xin; YU Guangsuo; LIU Haifeng; WANG Yifei; YU Zunhong

    2007-01-01

    The features of the opposed multi-burner (OMB) gasification technology,the method and process of the research,and the operation results of a pilot plant and demon stration plants have been introduced.The operation results of the demonstration plants show that when Beisu coal was used as feedstock,the OMB CWS gasification process at Yankuang Cathy Coal Co.Ltd had a higher carbon conversion of 3%,a lower specific oxygen consumption of about 8%,and a lower specific carbon consumption of 2%-3% than that of Texaco CWS gasification at the Lunan Fertilizer Plant.When Shenfu coal was used as feedstock,the OMB CWS gasification process at Hua-lu Heng-sheng Chemical Co.Ltd had a higher carbon conversion of more than 3%,a lower specific oxygen consumption of about 2%,and a lower specific coal consumption of about 8% than that of the Texaco CWS gasification process at Shanghai Coking & Chemical Corporation.The OMB CWS gasification technology is proven by industrial experience to have a high product yield,low oxygen and coal consumption and robust and safe operation.

  15. Fundamentals of Delayed Coking Joint Industry Project

    Energy Technology Data Exchange (ETDEWEB)

    Michael Volk; Keith Wisecarver

    2004-09-26

    Delayed coking evolved steadily over the early to mid 1900s to enable refiners to convert high boiling, residual petroleum fractions to light products such as gasoline. Pound for pound, coking is the most energy intensive of any operation in a modern refinery. Large amounts of energy are required to heat the thick, poor-quality petroleum residuum to the 900 to 950 degrees F required to crack the heavy hydrocarbon molecules into lighter, more valuable products. One common misconception of delayed coking is that the product coke is a disadvantage. Although coke is a low valued (near zero economic value) byproduct, compared to transportation fuels, there is a significant worldwide trade and demand for coke as it is an economical fuel. Coke production has increased steadily over the last ten years, with further increases forecast for the foreseeable future. Current domestic production is near 111,000 tons per day. A major driving force behind this increase is the steady decline in crude quality available to refiners. Crude slates are expected to grow heavier with higher sulfur contents while environmental restrictions are expected to significantly reduce the demand for high-sulfur residual fuel oil. Light sweet crudes will continue to be available and in even greater demand than they are today. Refiners will be faced with the choice of purchasing light sweet crudes at a premium price, or adding bottom of the barrel upgrading capability, through additional new investments, to reduce the production of high-sulfur residual fuel oil and increase the production of low-sulfur distillate fuels. A second disadvantage is that liquid products from cokers frequently are unstable, i.e., they rapidly form gum and sediments. Because of intermediate investment and operating costs, delayed coking has increased in popularity among refiners worldwide. Based on the 2000 Worldwide Refining Survey published in the Oil and Gas, the delayed coking capacity for 101 refineries around the world

  16. Fundamentals of Delayed Coking Joint Industry Project

    Energy Technology Data Exchange (ETDEWEB)

    Michael Volk; Keith Wisecarver

    2003-09-26

    Delayed coking evolved steadily over the early to mid 1900s to enable refiners to convert high boiling, residual petroleum fractions to light products such as gasoline. Pound for pound, coking is the most energy intensive of any operation in a modern refinery. Large amounts of energy are required to heat the thick, poor-quality petroleum residuum to the 900 to 950 degrees F required to crack the heavy hydrocarbon molecules into lighter, more valuable products. One common misconception of delayed coking is that the product coke is a disadvantage. Although coke is a low valued (near zero economic value) byproduct, compared to transportation fuels, there is a significant worldwide trade and demand for coke as it is an economical fuel. Coke production has increased steadily over the last ten years, with further increases forecast for the foreseeable future. Current domestic production is near 111,000 tons per day. A major driving force behind this increase is the steady decline in crude quality available to refiners. Crude slates are expected to grow heavier with higher sulfur contents while environmental restrictions are expected to significantly reduce the demand for high-sulfur residual fuel oil. Light sweet crudes will continue to be available and in even greater demand than they are today. Refiners will be faced with the choice of purchasing light sweet crudes at a premium price, or adding bottom of the barrel upgrading capability, through additional new investments, to reduce the production of high-sulfur residual fuel oil and increase the production of low-sulfur distillate fuels. A second disadvantage is that liquid products from cokers frequently are unstable, i.e., they rapidly form gum and sediments. Because of intermediate investment and operating costs, delayed coking has increased in popularity among refiners worldwide. Based on the 2000 Worldwide Refining Survey published in the Oil and Gas, the delayed coking capacity for 101 refineries around the world

  17. Fundamental studies of catalytic gasification

    Energy Technology Data Exchange (ETDEWEB)

    Heinemann, H.; Somorjai, G.A.

    1991-06-01

    The major purpose of this project was to finding catalysts which will permit steam gasification of carbonaceous material at reasonable rates and at lower temperatures than currently practiced. This quarter, experiments with steam gasification of graphite were performed. Catalysts studied were potassium, calcium, and nickel oxides. Reaction kinetics are discussed. 28 refs., 34 figs., 8 tabs.

  18. Discussion about Influence of Coal Gasification Process on Explosiveness from Tail Gas of Urea Plant%煤气化工艺对尿素装置尾气爆炸性影响的探讨

    Institute of Scientific and Technical Information of China (English)

    徐霖; 孙喜; 杨志国; 程忠振; 夏炎华; 余志文

    2014-01-01

    Author has introduced the origin of combusible component of process gas from urea plant , has analyzed the explosion reason of the ( CH4+C2H6) -N2 mixing system,has discussed the influence of aerospace furnace,BGL, SHELL gasification process on tail gas explosion of urea plant, has presented the appropriate solution scheme.%介绍了尿素装置工艺气体可燃组分来源,分析了( CH4+C2 H6)-N2混合体系的爆炸性原因,探讨了航天炉、BGL、SHELL气化工艺对尿素装置尾气爆炸性影响,提出了相应的解决方案。

  19. DEVELOPMENT OF A NANO-Ni-La-Fe/Al2O3 CATALYST TO BE USED FOR SYN-GAS PRODUCTION AND TAR REMOVAL AFTER BIOMASS GASIFICATION

    Directory of Open Access Journals (Sweden)

    Jianfen Li

    2009-11-01

    Full Text Available The objective of this study was to develop a supported tri-metallic catalyst (nano-Ni-La-Fe/γ-Al2O3 for tar removal in biomass steam gasification, to significantly enhance the quality of the produced gas. For this purpose, the supported tri-metallic catalysts were prepared by a deposition-precipitation (DP method. Different analytical approaches were used to characterize the synthesized catalysts. The results showed that the prepared tri-metallic catalysts had an egg-shell structure with a specific surface area of 214.7 m2/g. The activity of the catalysts for gas production and tar removal in the process of biomass gasification was also investigated using a bench-scale combined fixed bed reactor. The experiments indicated that the tar yield after adding catalyst was reduced significantly and the efficiency of tar removal reached 99% for the biomass steam gasification at 800oC, while the gas yield after adding catalysts increased markedly and less coke was found over the catalyst. Meanwhile, the compositions of gas products before and after adding catalyst in the process also changed significantly; in particular, the content of hydrogen in catalytic steam gasification was improved by over 10 vol%. Therefore, using the prepared tri-metallic catalyst in biomass gasification can significantly improve the quality of the produced gas and efficiently eliminate the tar generation, preventing coke deposition on the catalyst surfaces, thus demonstrating a long lifetime of the catalyst.

  20. Colour change of soft denture liners after storage in coffee and coke.

    Science.gov (United States)

    Goiato, Marcelo Coelho; Zuccolotti, Bruna Carolina Rossatti; Moreno, Amália; dos Santos, Daniela Micheline; Pesqueira, Aldiéris Alves; Dekon, Stefan Fiuza de Carvalho

    2011-06-01

    This study was to evaluate the colour change of soft denture liners after thermocycling and storage in coffee and coke. Four liners, two silicone-based (Sofreliner S and Reline GS) and two acrylic resin-based (Soft Confort and Dentuflex), were evaluated in this study. Ten samples were obtained for each group. After 2000 cycles of thermocycling with baths of 5°C and 55°C, five samples were stored in coffee and the remaining samples in coke. The colour alteration was evaluated in a reflection spectrophotometer before and after thermocycling, and after 1, 3, 24, 48 and 96h of storage in coffee and coke. Data were submitted to anova and Tukey's HSD test (α=0.05). Thermocycling and storage period represented a higher statistically significant influence for the resin liners than for the silicone materials. Coke did not influence the colour stability of the materials during storage. However, the coffee solution generated statistically significant colour alteration in the material Soft Confort. In the comparison between the coffee and coke solutions, there was no statistically significant difference for colour alteration only for the material Dentuflex. The silicone liners presented better colour stability following thermocycling and storage independent of the solution. The coffee solution was a statistically significant factor for colour alteration of the material Soft Confort.

  1. Model Predictive Control with Feedforward Strategy for Gas Collectors of Coke Ovens

    Institute of Scientific and Technical Information of China (English)

    Kai Li; Dewei Li; Yugeng Xi; Debin Yin

    2014-01-01

    In coking process, the production quality, equipment life, energy consumption, and process safety are all influenced by the pressure in gas collector pipe of coke oven, which is frequently influenced by disturbances. The main control objectives for the gas collector pressure system are keeping the pressures in collector pipes at appropriate operating point. In this paper, model predictive control (MPC) strategy is introduced to control the collector pressure system due to its ability to handle constraint and good control performance. Based on a method proposed to simplify the system model, an extended state space model predictive control is designed, which combines the feedforward strategy to eliminate the disturbance. The simulation results in a system with two coke ovens show the feasibility and effectiveness of the control scheme.

  2. Influence of forest biomass grown in fertilized soils on combustion and gasification processes as well as on the environment with integrated bioenergy production

    Energy Technology Data Exchange (ETDEWEB)

    Jaanu, K. [VTT Energy, Jyvaeskylae (Finland)

    1999-07-01

    Project has started 1995 by determination of fertilized areas in Finland, Portugal and Spain. According to the results obtained from the analysis proper amount of pine and eucalyptus samples were selected for combustion and gasification tests. After that atmospheric and pressurized combustion and gasifications tests, including few series of gas clean up tests, have been performed by INETI and VTT. The 1 MW-scale long term test, were conducted by CIEMAT. The results are indicating that fertilization increases the potassium content in trees up to 50% or more depending upon the climate and conditions in soil. Alkali release seems to be an inverse function of the pressure indicating that the highest alkali release take place under atmospheric conditions corresponding to 111 mg/Nm{sup 3} which is over 25 wt.-% of total potassium in pine and 214 mg/Nm{sup 3} which is 32 wt.-% of total potassium in eucalyptus as received in the 1 MW ABFBC-tests. The potassium release is higher than allowed for the gas turbine process. Therefore the flue gas need to be cleaned up before it enters the gas turbine. For alkali removal at the operation conditions in oxidizing environment, the sorbent technology looks promising. According to the gasification tests the alkali release seems to be somewhat lower. Using for example filter system such as ceramic cancel filter the alkali emissions can be kept below requirements for gas turbine process using temperatures between 460-480 deg C. The research conducted here shows that fertilized biomass accumulate nutrients such potassium more than the non fertilized biomasses. Also the soil conditions has an effect to that. Due to the fact that alkalies in biomass are bonded differently than that of coal, the release is also higher. It could be shown that in combined gas turbine process the release of potassium is too high and need to be removed from the flue gas. It could also be shown that alkalies can be captured between 95-100 % at high temperature

  3. Metal catalysts for steam reforming of tar derived from the gasification of lignocellulosic biomass.

    Science.gov (United States)

    Li, Dalin; Tamura, Masazumi; Nakagawa, Yoshinao; Tomishige, Keiichi

    2015-02-01

    Biomass gasification is one of the most important technologies for the conversion of biomass to electricity, fuels, and chemicals. The main obstacle preventing the commercial application of this technology is the presence of tar in the product gas. Catalytic reforming of tar appears a promising approach to remove tar and supported metal catalysts are among the most effective catalysts. Nevertheless, improvement of catalytic performances including activity, stability, resistance to coke deposition and aggregation of metal particles, as well as catalyst regenerability is greatly needed. This review focuses on the design and catalysis of supported metal catalysts for the removal of tar in the gasification of biomass. The recent development of metal catalysts including Rh, Ni, Co, and their alloys for steam reforming of biomass tar and tar model compounds is introduced. The role of metal species, support materials, promoters, and their interfaces is described.

  4. The identification of dangerously coking coals

    Energy Technology Data Exchange (ETDEWEB)

    Barriocanal, C.; Patrick, J.W.; Walker, P.A. [Loughborough Univ. of Technology, Leicestershire (United Kingdom)] [and others

    1995-12-31

    When coals are carbonised in slot-type ovens, layers of plastic coal are formed parallel to the oven walls and move progressively inwards eventually meeting at the oven centre. It is within these plastic layers that the principal processes which result in particulate coal being converted into porous, fused coke take place. For some coals, usually having volatile matter contents between 17 and 25wt% (dry, ash-free basis), these processes are accompanied by the generation of measurable gas pressures within the plastic layers which attain maximum levels when the two layers meet at the oven centre. These pressures are transmitted through the coke to the oven walls, causing damage if sufficiently high. Other coals, similar in chemical analysis and swelling properties, can be carbonised with impunity. The technical aspects of the coking pressure phenomenon are well known. However, the fundamental processes involved in the generation of internal gas pressures are not fully understood. Thus, before being used in blends for commercial coke production, potentially dangerous coals are tested by carbonising upwards of 180kg charges in moveable-wall ovens and measuring directly the pressures exerted on the walls. Clearly, it would be helpful if dangerously coking coals could be identified from laboratory tests. Preliminary findings of a laboratory study designed to gain further insight into coking pressure development are presented in this paper. Internal gas pressures have been ascribed to volatiles trapped within either the plastic envelope or the plastic layer implying an overlap of the temperature ranges of volatile release and fluidity. An attempts to assess this view using, initially, thermogravimetric analysis and Gieseler plastometry and, later, a coking bomb are described, the results being related to internal gas pressures measured in a 1.5kg double-wall oven.

  5. NUMERICAL SIMULATION FOR A PROCESS ANALYSIS OF A COKE OVEN

    Institute of Scientific and Technical Information of China (English)

    Zhancheng Guo; Huiqing Tang

    2005-01-01

    A computational fluid dynamic model is established for a coking process analysis of a coke oven using PHOENICS CFD package. The model simultaneously calculates the transient composition, temperatures of the gas and the solid phases, velocity of the gas phase and porosity and density of the semi-coke phase. Numerical simulation is illustrated in predicting the evolution of volatile gases, gas flow paths, profiles of density, porosity of the coke oven charge,profiles of temperatures of the coke oven gas and the semi-coke bed. On the basis of above modeling, the flow of coke oven gas (COG) blown from the bottom of the coke oven into the porous semi-coke bed is simulated to reveal whether or not and when the blown COG can uniformly flow through the porous semi-coke bed for the purpose of desulfurizing the semi-coke by recycling the COG. The simulation results show that the blown COG can uniformly flow through the semi-coke bed only after the temperature at the center of the semi-coke bed has risen to above 900 ℃.

  6. Catalytic Hydrothermal Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Elliott, Douglas C.

    2015-05-31

    The term “hydrothermal” used here refers to the processing of biomass in water slurries at elevated temperature and pressure to facilitate the chemical conversion of the organic structures in biomass into useful fuels. The process is meant to provide a means for treating wet biomass materials without drying and to access ionic reaction conditions by maintaining a liquid water processing medium. Typical hydrothermal processing conditions are 523-647K of temperature and operating pressures from 4-22 MPa of pressure. The temperature is sufficient to initiate pyrolytic mechanisms in the biopolymers while the pressure is sufficient to maintain a liquid water processing phase. Hydrothermal gasification is accomplished at the upper end of the process temperature range. It can be considered an extension of the hydrothermal liquefaction mechanisms that begin at the lowest hydrothermal conditions with subsequent decomposition of biopolymer fragments formed in liquefaction to smaller molecules and eventually to gas. Typically, hydrothermal gasification requires an active catalyst to accomplish reasonable rates of gas formation from biomass.

  7. EARLY ENTRANCE CO-PRODUCTION PLANT - DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    Energy Technology Data Exchange (ETDEWEB)

    Unknown

    2003-01-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power & Gasification (now ChevronTexaco), SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement DE-FC26-00NT40693 with the U. S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) to assess the technoeconomic viability of building an Early Entrance Co-Production Plant (EECP) in the United States to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases. Phase I is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III updates the original EECP design based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report covers the period performance from July 1, 2002 through September 30, 2002.

  8. Study and modelling of deactivation by coke in catalytic reforming of hydrocarbons on Pt-Sn/Al{sub 2}O{sub 3} catalyst; La microbalance inertielle: etude et modelisation cinetique de la desactivation par le coke en reformage catalytique des hydrocarbures sur catalyseur Pt-Sn/Al{sub 2}O{sub 3}

    Energy Technology Data Exchange (ETDEWEB)

    Mathieu-Deghais, S.

    2004-07-01

    Catalytic reforming is the refining process that produces gasoline with a high octane number. During a reforming operation, undesired side reactions promote the formation of carbon deposits (coke) on the surface of the catalyst. As the reactions proceed, the coke accumulation leads to a progressive decrease of the catalyst activity and to a change in its selectivity. Getting this phenomenon under control is interesting to optimize the industrial plants. This work aims to improve the comprehension and the modeling of coke formation and its deactivating effect on reforming reactions, while working under conditions chosen within a range as close as possible to the industrial conditions of the regenerative process. The experimental study is carried out with a micro unit that is designed to observe simultaneously the coke formation and its influence on the catalyst activity. A vibrational microbalance reactor (TEOM - Tapered Element Oscillating Microbalance) is used to provide continuous monitoring of coke. On-line gas chromatography is used to observe the catalyst activity and selectivity as a function of the coke content. The coking experiments are performed on a fresh Pt-Sn/alumina catalyst, with mixtures of hydrocarbon molecules of 7 carbon atoms as hydrocarbon feeds. The coking tests permitted to highlight the operating parameters that may affect the amount of coke, and to identify the hydrocarbon molecules that behave as coke intermediate. A kinetic model for coke formation could be developed through the compilation of these results. The catalytic activity analysis permitted to point out the coke effect on both of the active phases of the catalyst, to construct a simplified reforming kinetic model that simulates the catalyst activity under the reforming conditions, and to quantify deactivation via deactivation functions. (author)

  9. Coke fouling monitoring by electrical resistivity

    Energy Technology Data Exchange (ETDEWEB)

    Bombardelli, Clovis; Mari, Livia Assis; Kalinowski, Hypolito Jose [Universidade Tecnologica Federal do Parana (UTFPR), Curitiba, PR (Brazil). Programa de Pos-Graduacao em Engenharia Eletrica e Informatica Industrial (CPGEI)

    2008-07-01

    An experimental method to simulate the growth of the coke fouling that occurs in the oil processing is proposed relating the thickness of the encrusted coke to its electrical resistivity. The authors suggest the use of the fouling electrical resistivity as a transducer element for determining its thickness. The sensor is basically two electrodes in an electrically isolated device where the inlay can happen in order to compose a purely resistive transducer. Such devices can be easily constructed in a simple and robust form with features capable to face the high temperatures and pressures found in relevant industrial processes. For validation, however, it is needed a relationship between the electrical resistivity and the fouling thickness, information not yet found in the literature. The present work experimentally simulates the growth of a layer of coke on an electrically insulating surface, equipped with electrodes at two extremities to measure the electrical resistivity during thermal cracking essays. The method is realized with a series of consecutive runs. The results correlate the mass of coke deposited and its electrical resistivity, and it can be used to validate the coke depositions monitoring employing the resistivity as a control parameter. (author)

  10. The control of volume flow heating gases oh coke plant

    Directory of Open Access Journals (Sweden)

    Kostúr Karol

    2003-12-01

    Full Text Available The contribution deals with mixture and coke gases volume quantity determination for coke battery in term of their optimal redistribution at single blocks in consideration of accurate observance of corresponding technological temperature.

  11. 生物质半焦的催化气化动力学特性%Catalytic gasification kinetics of biomass semi-char

    Institute of Scientific and Technical Information of China (English)

    肖瑞瑞; 杨伟; 于广锁

    2013-01-01

    The reaction kinetics of straw catalytic gasification was investigated in a thermogravimetric analyzer. Also the catalytic gasification of char from co-gasification of petroleum coke and biomass was studied. A modified random pore model was used to correlate the relationship between gasification rate and carbon conversion rate. The apparent activation energy and pre-exponential factors of biomass with different catalysts were obtained. The results indicated that the gasification activity of biomass semi-char with catalysts was enhanced apparently. The catalytic activity order of different chars was found to be K-char>Ca-char> Mg-char>raw-char>acid washing-char. The increase of the gasification rate of petroleum coke blended with biomass indicated that the gasification reaction is enhanced by biomass char. The apparent activation energy order of different chars in gasification is K-charcoke gasification dropped if blended with biomass char.%采用恒温热重分析法对稻草的催化气化反应动力学进行了研究,同时研究了生物质对石油焦气化的催化作用.采用修正随机孔模型对气化反应转化速率与转化率的关系进行了拟合计算,得到生物质焦气化的活化能和指前因子.结果表明,加入催化剂后半焦的气化反应活性增大,活性顺序为:加入K+半焦>加入Ca2+半焦>加入Mg2+半焦>原半焦>酸洗后半焦,表明了生物质焦能明显提高石油焦的气化活性.不同半焦气化的活化能大小顺序为:加入K+半焦<加入Ca2+半焦<加入Mg2+半焦<原半焦<酸洗后半焦,表明了生物质半焦的加入能降低石油焦气化的活化能.

  12. Systems for the coke dedusting and oven pushing; Sistema de despoeiramento do desenfornamento de coque

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Vander L. da; Silvares, Paulo T.B.; Tardin, Jose G.C.; Nemtzoff, Vladimir; Vasconcelos, Celso P. de; Morimoto, Tsutomu; Diesel, Adilson [Companhia Siderurgica de Tubarao, ES (Brazil)

    1989-12-31

    With the evolution of the siderurgy industrial set-ups, it became necessary to protect the environment and the environment control turned into a factor of great influence in the viability and expansion of existing plants or new projects. In the coke oven plants a great pollution source is related to the oven pushing.In order to reduce the environmental impact related to this procedure, C.S.T. implemented a dedusting system in the coke guide, remarkably improving the working conditions. 3 refs., 3 figs., 4 tabs.

  13. Effet des proprietes du coke sur les proprietes d'anodes

    Science.gov (United States)

    Sarkar, Arunima

    One of the major components of the primary aluminum fabrication process is carbon anode manufacturing. High density, low electrical resistivity, and consistence of the quality of anodes are of utmost interest in aluminum industry. This work was undertaken to determine the desired coke properties which have notable impact on coke/pitch wetting and the influence of some of these properties on anode quality, and finally to identify the factors effecting the consumption of industrial anodes throughout the entire process. (Abstract shortened by ProQuest.).

  14. Decomposition of Organic Compounds in Coke Plant Wastewater by Ultrasonic Irradiation and Its Combined Process

    Institute of Scientific and Technical Information of China (English)

    XU Jin-qiu; JIA Jin-ping; WANG Jing-wei

    2004-01-01

    The paper deals with the degradation of the organic compounds in the coke plant wastewater by the combined process of ultrasonic irradiation and activated sludge. The influence factors of the ultrasonic degradation effect such as air atmosphere, initial concentration, ultrasonic power density and the category and consumption of catalyst were investigated. A water quality model was used to explain the degradation of different kinds of organic compounds in the coke plant wastewater by ultrasonic irradiation. After the wastewater was treated by the combined process of ultrasonic irradiation and activated sludge, the COD degradation efficiency was 95. 74 %, which is 63. 49% higher than that by the process of activated sludge alone.

  15. Thermodynamic analysis for a regenerative gas turbine cycle in coking process

    Directory of Open Access Journals (Sweden)

    Zelong Zhang, Lingen Chen, Yanlin Ge, Fengrui Sun

    2014-01-01

    Full Text Available A regenerative gas turbine cycle driven by residual coke oven gas is proposed in this paper. The thermal efficiency and the work output (per ton of coke of the system are analyzed based on thermodynamics and the theory of gas turbine cycle. The influences of the gas release rate, the residual gas rate and the effectiveness of regenerator on the performance of the cycle are analyzed by using numerical examples. It is found that the work output increases with the increase of the residual gas rate while decreases with the increase of the gas release rate. The cycle with regenerator can reach higher thermal efficiency and bigger work output, which means that the coke oven gas is used more effectively. Moreover, there exist two optimal pressure ratios of compressor which lead the maximum thermal efficiency and the maximum specific work, respectively.

  16. EXPERIMENTAL STUDY ON BIO-OIL PYROLYSIS/GASIFICATION

    Directory of Open Access Journals (Sweden)

    Mou Zhang

    2010-02-01

    Full Text Available This study aims to understand the mechanism of bio-oil gasification and the influence of operating parameters on the properties of the gas products. Firstly, the pyrolysis/gasification of bio-oil was performed using a thermogravimetric analyzer (TGA. The evaporation of gas products from bio-oil were measured on-line with coupled Fourier Transform Infrared Spectroscopy (FTIR. The main gas products were CO, CO2, CH4, H2O, and light hydrocarbons, etc. Organics mainly evolved out at lower temperature (100-200°C, while the cracking of heavy hydrocarbon components took place at higher temperature (>200°C. Simultaneously, the gasification behavior of bio-oil was investigated in a fixed bed gasification reactor under different temperature and residence time. The gas product evolving was checked using micro-gas chromatography. It was observed that the yield of CO and H2 increased with increasing gasification temperature above 600°C, and the maximum value was obtained at 800°C. Prolonging the residence time was not favorable for the upgrading of syngas quality.

  17. Gaseous fuels production from dried sewage sludge via air gasification.

    Science.gov (United States)

    Werle, Sebastian; Dudziak, Mariusz

    2014-07-01

    Gasification is a perspective alternative method of dried sewage sludge thermal treatment. For the purpose of experimental investigations, a laboratory fixed-bed gasifier installation was designed and built. Two sewage sludge (SS) feedstocks, taken from two typical Polish wastewater treatment systems, were analysed: SS1, from a mechanical-biological wastewater treatment system with anaerobic stabilization (fermentation) and high temperature drying; and (SS2) from a mechanical-biological-chemical wastewater treatment system with fermentation and low temperature drying. The gasification results show that greater oxygen content in sewage sludge has a strong influence on the properties of the produced gas. Increasing the air flow caused a decrease in the heating value of the produced gas. Higher hydrogen content in the sewage sludge (from SS1) affected the produced gas composition, which was characterized by high concentrations of combustible components. In the case of the SS1 gasification, ash, charcoal, and tar were produced as byproducts. In the case of SS2 gasification, only ash and tar were produced. SS1 and solid byproducts from its gasification (ash and charcoal) were characterized by lower toxicity in comparison to SS2. However, in all analysed cases, tar samples were toxic.

  18. Fissure formation in coke. 3: Coke size distribution and statistical analysis

    Energy Technology Data Exchange (ETDEWEB)

    D.R. Jenkins; D.E. Shaw; M.R. Mahoney [CSIRO, North Ryde, NSW (Australia). Mathematical and Information Sciences

    2010-07-15

    A model of coke stabilization, based on a fundamental model of fissuring during carbonisation is used to demonstrate the applicability of the fissuring model to actual coke size distributions. The results indicate that the degree of stabilization is important in determining the size distribution. A modified form of the Weibull distribution is shown to provide a better representation of the whole coke size distribution compared to the Rosin-Rammler distribution, which is generally only fitted to the lump coke. A statistical analysis of a large number of experiments in a pilot scale coke oven shows reasonably good prediction of the coke mean size, based on parameters related to blend rank, amount of low rank coal, fluidity and ash. However, the prediction of measures of the spread of the size distribution is more problematic. The fissuring model, the size distribution representation and the statistical analysis together provide a comprehensive capability for understanding and predicting the mean size and distribution of coke lumps produced during carbonisation. 12 refs., 16 figs., 4 tabs.

  19. Entrained Flow Gasification of Biomass

    DEFF Research Database (Denmark)

    Qin, Ke

    of different fuels on syngas products was investigated at 1400 °C with steam addition. The yields of residual particulates (char and/or soot) decreased with increasing straw fraction during straw/wood co-gasification and with increasing biomass fraction (straw or wood) during biomass/coal co......, char-gas and soot-gas reactions, detailed gas-phase reactions, and mass and heat transfer. The model could reasonable predict the yields of syngas products obtained in the biomass gasification experiments. Moreover, the simulation results suggest that the soot can be completely converted and thereby......The present Ph. D. thesis describes experimental and modeling investigations on entrained flow gasification of biomass and an experimental investigation on entrained flow cogasification of biomass and coal. A review of the current knowledge of biomass entrained flow gasification is presented...

  20. Development of an advanced, continuous mild gasification process for the production of co-products (Task 4.7), Volume 3. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Knight, R.A.; Gissy, J.L.; Onischak, M.; Babu, S.P.; Carty, R.H. [Institute of Gas Technology, Chicago, IL (United States); Duthie, R.G. [Bechtel Group, Inc., San Francisco, CA (United States); Wootten, J.M. [Peabody Holding Co., Inc., St. Louis, MO (United States)

    1991-09-01

    The focus of this task is the preparation of (1) preliminary piping and instrument diagrams (P&IDs) and single line electrical diagrams for a site-specific conceptual design and (2) a factored cost estimate for a 24 ton/day (tpd) capacity mild gasification process development unit (PDU) and an associated form coke preparation PDU. The intended site for this facility is the Illinois Coal Development Park at Carterville, Illinois, which is operated by Southern Illinois University at Carbondale. (VC)

  1. Co-gasification of bituminous coal and hydrochar derived from municipal solid waste: Reactivity and synergy.

    Science.gov (United States)

    Wei, Juntao; Guo, Qinghua; He, Qing; Ding, Lu; Yoshikawa, Kunio; Yu, Guangsuo

    2017-09-01

    In this work, the influences of gasification temperature and blended ratio on co-gasification reactivity and synergy of Shenfu bituminous coal (SF) and municipal solid waste-derived hydrochar (HTC) were investigated using TGA. Additionally, active alkaline and alkaline earth metal (AAEM) transformation during co-gasification was quantitatively analyzed by inductively coupled plasma optical emission spectrometer for correlating synergy on co-gasification reactivity. The results showed that higher char gasification reactivity existed at higher HTC char proportion and gasification temperature, and the main synergy behaviour on co-gasification reactivity was performed as synergistic effect. Enhanced synergistic effect at lower temperature was mainly resulted from more obviously inhibiting the primary AAEM (i.e. active Ca) transformation, and weak synergistic effect still existed at higher temperature since more active K with prominent catalysis was retained. Furthermore, more active HTC-derived AAEM remaining in SF sample during co-gasification would lead to enhanced synergistic effect as HTC char proportion increased. Copyright © 2017 Elsevier Ltd. All rights reserved.

  2. Coal gasification and occupational health.

    Science.gov (United States)

    Young, R J; McKay, W J; Evans, J M

    1978-12-01

    Identification and prevention of health effects due to occupational exposures in coal gasification processes requires a basic knowledge of the technological process by which gasification proceeds. This paper presents an overview of the technology and a rational approach to health hazard identification based upon the concept of the unit operation specific micro environment. A final section is devoted to summarizing current research efforts being carried out under the aegis of the National Institute for Occupational Safety and Health.

  3. Coal gasification vessel

    Science.gov (United States)

    Loo, Billy W.

    1982-01-01

    A vessel system (10) comprises an outer shell (14) of carbon fibers held in a binder, a coolant circulation mechanism (16) and control mechanism (42) and an inner shell (46) comprised of a refractory material and is of light weight and capable of withstanding the extreme temperature and pressure environment of, for example, a coal gasification process. The control mechanism (42) can be computer controlled and can be used to monitor and modulate the coolant which is provided through the circulation mechanism (16) for cooling and protecting the carbon fiber and outer shell (14). The control mechanism (42) is also used to locate any isolated hot spots which may occur through the local disintegration of the inner refractory shell (46).

  4. Fundamentals of Delayed Coking Joint Industry Project

    Energy Technology Data Exchange (ETDEWEB)

    Volk Jr., Michael; Wisecarver, Keith D.; Sheppard, Charles M.

    2003-02-07

    The coking test facilities include three reactors (or cokers) and ten utilities. Experiments were conducted using the micro-coker, pilot-coker, and stirred-batch coker. Gas products were analyzed using an on-line gas chromatograph. Liquid properties were analyzed in-house using simulated distillation (HP 5880a), high temperature gas chromatography (6890a), detailed hydrocarbon analysis, and ASTM fractionation. Coke analyses as well as feedstock analyses and some additional liquid analyses (including elemental analyses) were done off-site.

  5. Fundamental Study on Coke Degradation in BF with Oxygen Enriched Blast and High Hydrogen Atmosphere

    Institute of Scientific and Technical Information of China (English)

    WANG Ping; LI Jia-xin; ZHOU Li-ying

    2005-01-01

    The effects of gas composition, temperature, ore to coke ratio and prereduction rate of ore on coke degradation were studied. The results showed that 1% increment in solution loss of coke reduces coke strength by 0.6%, and the coke degradation is accelerated with the temperature. The higher the temperature, the more coke surface is involved in reactions, and the less negative effect on coke strength is. Hydrogen exerts stronger effect on coke degradation than CO at high temperature. The coke degradation is decreased with the reduction of ore to coke ratio and increase of ore prereduction rate.

  6. Experimental studies of biomass gasification with air

    Institute of Scientific and Technical Information of China (English)

    Huili Liu; Jianhang Hu; Hua Wang; Chao Wang; Juanqin Li

    2012-01-01

    In this work,experimental studies of biomass gasification under different operating conditions were carried out in an updraft gasifier combined with a copper slag reformer.The influence of gasification temperature,equivalence ratio (ER) and copper slag catalyst addition on gas production and tar yield were investigated.The experimental results showed that the content of H2 and CO,gas yield and LHV increased,while the tar yield and the content of CO2,CH4 and C2Hx in the gas product decreased with the temperature.At 800 ℃,with the increase of ER,the LHV,the tar yield and the content of H2,CO,CH4 and C2Hx in gas products decreased,while the gas yield and the content of CO2 increased.Copper slag was introduced into the secondary reformer for tar decomposition.The Fe3O4 phase in the fresh copper slag was reduced to FeO (Fe2+) and metallic Fe by the gas product.Fe species (FeO and metallic Fe) acted as the active sites for tar catalytic decomposition.The catalytic temperature had a significant influence on tar conversion and the composition of the gas product.Typically,the tar conversion of about 17%-54% could be achieved when the catalytic temperature was varied from 750 to 950 ℃.Also,the content of H2 and CO increased with the catalytic temperature,while that of CO2,CH4 and C2Hx in the gas product decreased.It was demonstrated that copper slag was a good catalyst for upgrading the gas product from biomass gasification.

  7. Fundamentals of Delayed Coking Joint Industry Project

    Energy Technology Data Exchange (ETDEWEB)

    Michael Volk Jr; Keith Wisecarver

    2005-10-01

    Delayed coking evolved steadily over the early to mid 1900s to enable refiners to convert high boiling, residual petroleum fractions to light products such as gasoline. Pound for pound, coking is the most energy intensive of any operation in a modern refinery. Large amounts of energy are required to heat the thick, poor-quality petroleum residuum to the 900 to 950 degrees F required to crack the heavy hydrocarbon molecules into lighter, more valuable products. One common misconception of delayed coking is that the product coke is a disadvantage. Although coke is a low valued (near zero economic value) byproduct, compared to transportation fuels, there is a significant worldwide trade and demand for coke as it is an economical fuel. Coke production has increased steadily over the last ten years, with further increases forecast for the foreseeable future. Current domestic production is near 111,000 tons per day. A major driving force behind this increase is the steady decline in crude quality available to refiners. Crude slates are expected to grow heavier with higher sulfur contents while environmental restrictions are expected to significantly reduce the demand for high-sulfur residual fuel oil. Light sweet crudes will continue to be available and in even greater demand than they are today. Refiners will be faced with the choice of purchasing light sweet crudes at a premium price, or adding bottom of the barrel upgrading capability, through additional new investments, to reduce the production of high-sulfur residual fuel oil and increase the production of low-sulfur distillate fuels. A second disadvantage is that liquid products from cokers frequently are unstable, i.e., they rapidly form gum and sediments. Because of intermediate investment and operating costs, delayed coking has increased in popularity among refiners worldwide. Based on the 2000 Worldwide Refining Survey published in the Oil and Gas, the delayed coking capacity for 101 refineries around the world

  8. Technology Assessment Report: Aqueous Sludge Gasification Technologies

    Science.gov (United States)

    The study reveals that sludge gasification is a potentially suitable alternative to conventional sludge handling and disposal methods. However, very few commercial operations are in existence. The limited pilot, demonstration or commercial application of gasification technology t...

  9. Alternative method for assessing coking coal plasticity

    Energy Technology Data Exchange (ETDEWEB)

    Dzuy Nguyen; Susan Woodhouse; Merrick Mahoney [University of Adelaide (Australia). BHP Billiton Newcastle Technology Centre

    2008-07-15

    Traditional plasticity measurements for coal have a number of limitations associated with the reproducibility of the tests and their use in predicting coking behaviour. This report reviews alternative rheological methods for characterising the plastic behaviour of coking coals. It reviews the application of more fundamental rheological measurements to the coal system as well as reviewing applications of rheology to other physical systems. These systems may act as potential models for the application of fundamental rheological measurements to cokemaking. The systems considered were polymer melts, coal ash melts, lava, bread making and ice cream. These systems were chosen because they exhibit some physically equivalent processes to the processes occurring during cokemaking, eg, the generation of bubbles within a softened system that then resolidifies. A number of recommendations were made; the steady and oscillatory shear squeeze flow techniques be further investigated to determine if the measured rheology characteristics are related to transformations within the coke oven and the characteristics of resultant coke; modification of Gieseler plastometers for more fundamental rheology measurements not be attempted.

  10. Nitrogen Chemistry and Coke Transformation of FCC Coked Catalyst during the Regeneration Process.

    Science.gov (United States)

    Shi, Junjun; Guan, Jianyu; Guo, Dawei; Zhang, Jiushun; France, Liam John; Wang, Lefu; Li, Xuehui

    2016-06-08

    Regeneration of the coked catalyst is an important process of fluid catalytic cracking (FCC) in petroleum refining, however, this process will emit environmentally harmful gases such as nitrogen and carbon oxides. Transformation of N and C containing compounds in industrial FCC coke under thermal decomposition was investigated via TPD and TPO to examine the evolved gaseous species and TGA, NMR and XPS to analyse the residual coke fraction. Two distinct regions of gas evolution are observed during TPD for the first time, and they arise from decomposition of aliphatic carbons and aromatic carbons. Three types of N species, pyrrolic N, pyridinic N and quaternary N are identified in the FCC coke, the former one is unstable and tends to be decomposed into pyridinic and quaternary N. Mechanisms of NO, CO and CO2 evolution during TPD are proposed and lattice oxygen is suggested to be an important oxygen resource. Regeneration process indicates that coke-C tends to preferentially oxidise compared with coke-N. Hence, new technology for promoting nitrogen-containing compounds conversion will benefit the in-situ reduction of NO by CO during FCC regeneration.

  11. Nitrogen Chemistry and Coke Transformation of FCC Coked Catalyst during the Regeneration Process

    Science.gov (United States)

    Shi, Junjun; Guan, Jianyu; Guo, Dawei; Zhang, Jiushun; France, Liam John; Wang, Lefu; Li, Xuehui

    2016-01-01

    Regeneration of the coked catalyst is an important process of fluid catalytic cracking (FCC) in petroleum refining, however, this process will emit environmentally harmful gases such as nitrogen and carbon oxides. Transformation of N and C containing compounds in industrial FCC coke under thermal decomposition was investigated via TPD and TPO to examine the evolved gaseous species and TGA, NMR and XPS to analyse the residual coke fraction. Two distinct regions of gas evolution are observed during TPD for the first time, and they arise from decomposition of aliphatic carbons and aromatic carbons. Three types of N species, pyrrolic N, pyridinic N and quaternary N are identified in the FCC coke, the former one is unstable and tends to be decomposed into pyridinic and quaternary N. Mechanisms of NO, CO and CO2 evolution during TPD are proposed and lattice oxygen is suggested to be an important oxygen resource. Regeneration process indicates that coke-C tends to preferentially oxidise compared with coke-N. Hence, new technology for promoting nitrogen-containing compounds conversion will benefit the in-situ reduction of NO by CO during FCC regeneration. PMID:27270486

  12. Nitrogen Chemistry and Coke Transformation of FCC Coked Catalyst during the Regeneration Process

    Science.gov (United States)

    Shi, Junjun; Guan, Jianyu; Guo, Dawei; Zhang, Jiushun; France, Liam John; Wang, Lefu; Li, Xuehui

    2016-06-01

    Regeneration of the coked catalyst is an important process of fluid catalytic cracking (FCC) in petroleum refining, however, this process will emit environmentally harmful gases such as nitrogen and carbon oxides. Transformation of N and C containing compounds in industrial FCC coke under thermal decomposition was investigated via TPD and TPO to examine the evolved gaseous species and TGA, NMR and XPS to analyse the residual coke fraction. Two distinct regions of gas evolution are observed during TPD for the first time, and they arise from decomposition of aliphatic carbons and aromatic carbons. Three types of N species, pyrrolic N, pyridinic N and quaternary N are identified in the FCC coke, the former one is unstable and tends to be decomposed into pyridinic and quaternary N. Mechanisms of NO, CO and CO2 evolution during TPD are proposed and lattice oxygen is suggested to be an important oxygen resource. Regeneration process indicates that coke-C tends to preferentially oxidise compared with coke-N. Hence, new technology for promoting nitrogen-containing compounds conversion will benefit the in-situ reduction of NO by CO during FCC regeneration.

  13. 高炉碱金属富集区域钾、钠加剧焦炭劣化新认识及其量化控制模型%New cognition on coke degradation regions and quantificational control by potassium and sodium in alkali enriched model for BF

    Institute of Scientific and Technical Information of China (English)

    赵宏博; 程树森

    2012-01-01

    碱金属对高炉内焦炭的破坏大多通过研究碱金属碳酸盐对焦炭气化反应的影响,从而得出钾、钠破坏性相近,在控制碱金属入炉时也基本不对二者进行区分;但高炉调研表明在碱金属富集明显加剧的区域碱金属碳酸盐已分解且焦炭中钾含量均大于钠.本文通过热力学计算得知在碱富集区域碱金属主要以单质蒸气而非碳酸盐或氧化物形式存在,据此设计了模拟此区域有无CO2时钾、钠单质蒸气在焦炭上的自主吸附和破坏实验,结合原子吸收光谱法、X射线衍射法和扫描电镜-能谱分析发现钾蒸气和焦炭中灰分大量结合形成钾霞石后体积膨胀、裂纹扩展导致碱金属富集区域钾在焦炭上的吸附和破坏能力均远大于钠,因此建议尽量采用低灰分焦炭并严格控制入炉钾负荷.进一步研究体系中不同钾蒸气含量对气化反应的影响规律,得出当钾蒸气与焦炭的气固质量比率超过3%后焦炭反应性陡升.依据碱金属富集区域钾、钠在焦炭上的不同吸附和破坏性,建立了钾、钠各自入炉上限及总量上限的量化控制模型.%The effects of potassium and sodium on coke degradation are commonly thought to be similar by studying the influence of alkali carbonates on coke gasification, and the amounts of potassium and sodium into the blast furnace (BF) are controlled without considering the differences. But BF investigations indicate that alkali carbonates have decomposed and in coke the potassium content is always larger than the sodium content, where the enrichment of alkali metals is obviously aggravated. In this article it is found by ther- modynamic calculations that alkali metals exist as simple substance vapors instead of carbonates or oxides in the alkali enriched regions. Based on that, experiments for testing the autonomic absorption and damage of potassium and sodium vapors on coke with or without carbon dioxide were designed

  14. Coking coals of Mongolia: Distribution and resources

    Science.gov (United States)

    Erdenetsogt, Bat-Orshikh; Jargal, Luvsanchultem

    2016-04-01

    The coal deposits of Mongolia tend to become younger from west to east and can be subdivided into two provinces, twelve basins, and three areas. Main controlling factor of coal rank is the age of coal bearing sequences. Western Mongolian coal-bearing province contains mostly high rank bituminous coal in strata from Late Carboniferous. The basins in southern Mongolia and the western part of central Mongolia have low rank bituminous coal in strata from the Permian. The northern and central Mongolian basins contain mainly Jurassic subbituminous coal, whereas the Eastern Mongolian province has Lower Cretaceous lignite. Mongolian known coking coal reserves are located in western, southern and northern Mongolia and related to Carboniferous, Permian and Jurassic sequences, respectively. Pennsylvanian Nuurstkhotgor coal deposit is located in northwestern Mongolia (in Western Mongolian coal-bearing province). The coals have 1-7.5 crucible swelling number (CSN) and 0-86 G-index. Vitrinite reflectance value (Rmax in oil) varies from 0.7% to 1.2% and sulfur content is low, ranging from 0.3% to 0.6% with an average of 0.4%. Coal reserve is estimated to be 1.0 billion ton, of which half is coking coal. Upper Permian Khurengol deposit is situated in western Mongolia (in Western Mongolian coal-bearing province). CSN and G-index of coal are 8-9 and 54-99, respectively. The coals have Rmax of 1.1 to 1.7% (average 1.4%) and sulfur content of 0.2 to 0.6% (average 0.4%). Coking coal reserve of the deposit is estimated to be 340 million ton. Upper Permian Tavantolgoi, the largest coking coal deposit, lies in southern Mongolia (in South Gobi coal-bearing basin). The coals have CSN of 1 to 7.5 and Rmax of 0.7% to 1.2%. Sulfur content is low, ranging from 0.5% to 0.9%. Coal reserve is estimated to be 6.0 billion ton, of which 2.0 billion ton is accounted as coking coal. Lower-Middle Jurassic Ovoot coal is located in northern Mongolia (in Orkhon-Selenge coal-bearing area). This is one of

  15. Integrated Biomass Gasification with Catalytic Partial Oxidation for Selective Tar Conversion

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Lingzhi; Wei, Wei; Manke, Jeff; Vazquez, Arturo; Thompson, Jeff; Thompson, Mark

    2011-05-28

    requirement for commercial deployment of biomass-based power/heat co-generation and biofuels production. There are several commonly used syngas clean-up technologies: (1) Syngas cooling and water scrubbing has been commercially proven but efficiency is low and it is only effective at small scales. This route is accompanied with troublesome wastewater treatment. (2) The tar filtration method requires frequent filter replacement and solid residue treatment, leading to high operation and capital costs. (3) Thermal destruction typically operates at temperatures higher than 1000oC. It has slow kinetics and potential soot formation issues. The system is expensive and materials are not reliable at high temperatures. (4) In-bed cracking catalysts show rapid deactivation, with durability to be demonstrated. (5) External catalytic cracking or steam reforming has low thermal efficiency and is faced with problematic catalyst coking. Under this program, catalytic partial oxidation (CPO) is being evaluated for syngas tar clean-up in biomass gasification. The CPO reaction is exothermic, implying that no external heat is needed and the system is of high thermal efficiency. CPO is capable of processing large gas volume, indicating a very compact catalyst bed and a low reactor cost. Instead of traditional physical removal of tar, the CPO concept converts tar into useful light gases (eg. CO, H2, CH4). This eliminates waste treatment and disposal requirements. All those advantages make the CPO catalytic tar conversion system a viable solution for biomass gasification downstream gas clean-up. This program was conducted from October 1 2008 to February 28 2011 and divided into five major tasks. - Task A: Perform conceptual design and conduct preliminary system and economic analysis (Q1 2009 ~ Q2 2009) - Task B: Biomass gasification tests, product characterization, and CPO tar conversion catalyst preparation. This task will be conducted after completing process design and system economics analysis

  16. Environmental benefits of underground coal gasification.

    Science.gov (United States)

    Liu, Shu-qin; Liu, Jun-hua; Yu, Li

    2002-04-01

    Environmental benefits of underground coal gasification are evaluated. The results showed that through underground coal gasification, gangue discharge is eliminated, sulfur emission is reduced, and the amount of ash, mercury, and tar discharge are decreased. Moreover, effect of underground gasification on underground water is analyzed and CO2 disposal method is put forward.

  17. Environmental benefits of underground coal gasification

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Environmental benefits of underground coal gasification are evaluated. The results showed that through underground coal gasification,gangue discharge is eliminated, sulfur emission is reduced, and the amount of ash, mercury, and tar discharge are decreased. Moreover, effect of underground gasification on underground water is analyzed and CO2 disposal method is put forward.

  18. REDUCING POWER PRODUCTION COSTS BY UTILIZING PETROLEUM COKE

    Energy Technology Data Exchange (ETDEWEB)

    Kevin C. Galbreath; Donald L. Toman; Christopher J. Zygarlicke

    1999-09-01

    Petroleum coke, a byproduct of the petroleum-refining process, is an attractive primary or supplemental fuel for power production primarily because of a progressive and predictable increase in the production volumes of petroleum coke (1, 2). Petroleum coke is most commonly blended with coal in proportions suitable to meet sulfur emission compliance. Petroleum coke is generally less reactive than coal; therefore, the cofiring of petroleum coke with coal typically improves ignition, flame stability, and carbon loss relative to the combustion of petroleum coke alone. Although petroleum coke is a desirable fuel for producing relatively inexpensive electrical power, concerns about the effects of petroleum coke blending on combustion and pollution control processes exist in the coal-fired utility industry (3). The Energy & Environmental Research Center (EERC) completed a 2-year technical assessment of petroleum coke as a supplemental fuel. A survey questionnaire was sent to seven electric utility companies that are currently cofiring coal and petroleum coke in an effort to solicit specific suggestions on research needs and fuel selections. An example of the letter and survey questionnaire is presented in Appendix A. Interest was expressed by most utilities in evaluating the effects of petroleum coke blending on grindability, combustion reactivity, fouling, slagging, and fly ash emissions control. Unexpectedly, concern over corrosion was not expressed by the utilities contacted. Although all seven utilities responded to the question, only two utilities, Northern States Power Company (NSP) and Ameren, sent fuels to the EERC for evaluation. Both utilities sent subbituminous coals from the Power River Basin and petroleum shot coke samples. Petroleum shot coke is produced unintentionally during operational upsets in the petroleum refining process. This report evaluates the effects of petroleum shot coke blending on grindability, fuel reactivity, fouling/slagging, and

  19. Survey of biomass gasification. Volume II. Principles of gasification

    Energy Technology Data Exchange (ETDEWEB)

    Reed, T.B. (comp.)

    1979-07-01

    Biomass can be converted by gasification into a clean-burning gaseous fuel that can be used to retrofit existing gas/oil boilers, to power engines, to generate electricity, and as a base for synthesis of methanol, gasoline, ammonia, or methane. This survey describes biomass gasification, associated technologies, and issues in three volumes. Volume I contains the synopsis and executive summary, giving highlights of the findings of the other volumes. In Volume II the technical background necessary for understanding the science, engineering, and commercialization of biomass is presented. In Volume III the present status of gasification processes is described in detail, followed by chapters on economics, gas conditioning, fuel synthesis, the institutional role to be played by the federal government, and recommendations for future research and development.

  20. Comparison of phosphorus recovery from incineration and gasification sewage sludge ash

    DEFF Research Database (Denmark)

    Viader, Raimon Parés; Erland Jensen, Pernille; Ottosen, Lisbeth M.

    2017-01-01

    extractability using electrodialytic (ED) methods. The results show that comparable recovery rates of P were achieved with a single ED step for incineration SSA and a sequential combination of two ED steps for gasification SSA, which was due to a higher influence of Fe and/or Al in P solubility for the latter....... A product with lower level of metallic impurities and comparable to wet process phosphoric acid (WPA) was eventually obtained from gasification SSA. Thus, gasification becomes an interesting alternative to incineration also in terms of P separation....

  1. Occupational exposure to aromatic hydrocarbons and polycyclic aromatic hydrocarbons at a coke plant.

    Science.gov (United States)

    Bieniek, Grażyna; Łusiak, Agnieszka

    2012-08-01

    The objective of this study was to assess the external exposure to aromatic hydrocarbons (AHs) and polycyclic aromatic hydrocarbons (PAHs) of coke-oven workers and by-product workers at a coke plant in Poland. The content of benzene, toluene, xylene, and naphthalene in a gaseous phase and the content of dibenzo[a,h]anthracene, benz[a]anthracene, anthracene, benzo[a]pyrene, benzo[b]fluoranthene, benzo[k]fluoranthene, benz[ghi]perylene, chrysene, and indeno[1,2,3-c,d]pyrene in a particulate phase of coke plant workers were measured in the workers mentioned above. A toxic equivalency factor BaP(eq) was used to estimate human health risk associated with respiratory exposure to PAHs. Time-weighted values of the exposure to AHs in the coke plant were as follows: benzene (range 0.01-2.71 mg m(-3)), toluene (0.01-1.73 mg m(-3)), xylene (0.01-0.78 mg m(-3)), naphthalene (6.0-6079 μg m(-3)), and the concentrations of hydrocarbons did not exceed the exposure limits. The results for particle-bound PAHs were equal to 1.96 μg m(-3) for B(a)P, 0.73 μg m(-3) for DBA, 3.23 μg m(-3) for BaA, 4.35 μg m(-3) for BbF, 3.02 μg m(-3) for BkF, 4.54 μg m(-3) for IND, 4.32 μg m(-3) for CHR, and 0.73 μg m(-3) for Ant. The results of personal air measurements (median values of the sum of nine carcinogenic PAHs) were 2.115 μg m(-3) (coke-oven workers, n = 207), 0.326 μg m(-3) (coke by-product workers, n = 33), and 0.653 μg m(-3) (total area workers, n = 38). The benzo[a]pyrene equivalent concentrations (BaP(eq)) of 10 PAHs were 1.33, 0.183, and 0.284 μg m(-3), respectively. We found out that coke plant workers are simultaneously exposed to a mixture of aromatic and polycyclic hydrocarbons present in the breathing zone air. Exposure levels are significantly influenced by job categories. Coke by-product workers are significantly more exposed to benzene, toluene, and xylene and less to PAHs. Coke-oven workers are mainly exposed to PAHs. Coke-oven workplaces (top side, coke side, and

  2. The Transient Modal Dynamic Analysis of a Coke Tower

    Institute of Scientific and Technical Information of China (English)

    XIE Teng-teng; SUN Tie; XING Ling; ZHANG Su-xiang

    2012-01-01

    Dynamic analysis must be performed when the duration of the applied load is short or if the load is dynamic in nature. Wind load, as a random load, can lead to the vibration of the coke tower. In order to study the influence to the strength of the coke tower by wind, ABAQUS was used to conduct the transient modal dynamic analysis of the wind load. The response of the structure during loading and unloading was mainly observed. The results indicate that, with the effect of wind, the maximal nodal displacement appears at the top of the tower, which is 0.79 mm; while the maximal stress locates at the node around the skirt, the maximum is 3.26 MPa. Both of the displacement and stress cannot cause the failure of the structure. After loading and unloading, the structure engenders vibration along the loading direction. The frequency is 10 Hz, under the effect of external loads, it may easily cause the resonance of the structure, which can cause damage to the structure. So it must be taken into consideration during the process of design and operation.

  3. Gasification reactivity and ash behaviour of biomass fuels

    Energy Technology Data Exchange (ETDEWEB)

    Moilanen, A.; Kurkela, E. [VTT Energy, Espoo (Finland)

    1998-12-31

    Measuring data required for describing the reactivity and ash sintering behaviour of biomass-based solid fuels for atmospheric and pressurised gasification are discussed. The measurements were carried out in a pressurisable thermobalance and bench-scale fluidised bed reactors. The main variables were temperature and partial pressures of H{sub 2}O and H{sub 2}, and CO{sub 2} and CO. The reaction rates were determined in binary gas mixtures H{sub 2}O-H{sub 2}, and CO{sub 2}-CO as well as in product gas mixtures H{sub 2}O-H{sub 2}-CO{sub 2}-CO. The total pressure range was 1-30 bar and the temperature range 650-950 deg C. For wood, kinetic parameters were determined using the Langmuir-Hinshelwood kinetics, which takes into account the effect of the product gases on the reaction rate. The results indicated that the H{sub 2}O-H{sub 2} system was well in conformity with this kinetics, while the reaction rates measured for the CO{sub 2}-CO system required the description of the catalytic effects of the ash-forming material. In the gasification of wood as well as of other biomasses, the behaviour of catalytically active ash components is more complex during char gasification. Experimental set-ups used for gasification reactivity measurements were compared in Aabo Akademi University and in VTT. The set-ups were pressurised thermogravimetric reactor (PTG), pressurised grid heater (PGH), pressurised bench-scale fluidised bed reactor (PFB), and pressurised entrained flow reactor (PEF). In addition, the effect of stabilising heat treatment was tested. The samples used in the study were wood, black liquor, peat, and coal. The gasification reactivity measurements were carried out in the temperature range of 700-950 deg C, and in the pressure range of 1-10 bar. The gasification agent was either CO{sub 2} in N{sub 2} or CO-CO{sub 2} mixture in N{sub 2}. In the pyrolysis carried out in different devices, mainly the same pressure and temperature were used as in the char gasification

  4. 氧化钙对胜利褐煤焦水蒸气气化反应性能及微结构的影响%Influence of calcium oxide on Shengli lignite char microstructure and steam gasification performance

    Institute of Scientific and Technical Information of China (English)

    李阳; 刘全生; 刘洋; 冯伟; 赵斌; 智科端; 滕英跃; 宋银敏; 何润霞; 周晨亮

    2015-01-01

    The Influence of calcium oxide on Shengli lignite char microstructure and steam gasification performance was studied. Demineralized coal samples were loaded with different content of calcium oxide and then pyrolyzed at 1 100℃. The char is gasified with steam in a micro fixed-bed reactor. The X-ray diffraction apparatus and Raman spectra apparatus were used to characterize the structure of coal char. The results show that the char with 5% calcium exhibits the highest gasification reactivity, while the catalysis for the steam gasification of char with 2% calcium is almost negligible. The results of XRD suggest that calcium can effectively hinder the carbon graphitization in the process of pyrolysis. The intensity of (002) and (100) peaks of char decreases with the rise of calcium loading. With the increase of calcium loading, the aromaticity fa is reduced from 66. 8% to 39. 9%. Raman spectra results show that ID/IG increases from 1. 363 to 1. 541 and IG/Ial reduces from 0. 423 to 0. 394 with the increase of calcium loading, respectively. It means that the decomposition of large polyaromatic ring structure in coal is greatly enhanced by the catalytic action of calcium, and the disordering degree and the structural defects of char increase with the increase of calcium loading.%研究了CaO对胜利褐煤焦水蒸气气化反应性能及微结构的影响。脱除矿物质的胜利褐煤混合不同含量的CaO后在1100℃下进行热解得到相应的煤焦,采用BET、XRD和Raman技术对其进行表征,同时在微型固定床反应器上对所制得煤焦进行水蒸气气化实验。比较添加CaO不同含量煤焦的反应性表明,添加2%(质量分数)的CaO对煤焦水蒸气气化的催化作用很小,而CaO添加量增大到5%时,煤焦的气化反应性能明显提高。煤焦比表面积随CaO添加量的提高而增大。 XRD结果表明,在热解过程中,CaO能有效地抑制煤焦向石墨化方向发展趋势。煤焦002和100峰的峰强度

  5. Biomass gasification for energy production

    Energy Technology Data Exchange (ETDEWEB)

    Lundberg, H.; Morris, M.; Rensfelt, E. [TPS Termiska Prosesser Ab, Nykoeping (Sweden)

    1997-12-31

    Biomass and waste are becoming increasingly interesting as fuels for efficient and environmentally sound power generation. Circulating fluidized bed (CFB) gasification for biomass and waste has been developed and applied to kilns both in the pulp and paper industry and the cement industry. A demonstration plant in Greve-in- Chianti, Italy includes two 15 MW{sub t}h RDF-fuelled CFB gasifiers of TPS design, the product gas from which is used in a cement kiln or in steam boiler for power generation. For CFB gasification of biomass and waste to reach a wider market, the product gas has to be cleaned effectively so that higher fuel to power efficiencies can be achieved by utilizing power cycles based on engines or gas turbines. TPS has developed both CFB gasification technology and effective secondary stage tar cracking technology. The integrated gasification - gas-cleaning technology is demonstrated today at pilot plant scale. To commercialise the technology, the TPS`s strategy is to first demonstrate the process for relatively clean fuels such as woody biomass and then extend the application to residues from waste recycling. Several demonstration projects are underway to commercialise TPS`s gasification and gas cleaning technology. In UK the ARBRE project developed by ARBRE Energy will construct a gasification plant at Eggborough, North Yorkshire, which will provide gas to a gas turbine and steam turbine generation system, producing 10 MW and exporting 8 Mw of electricity. It has been included in the 1993 tranche of the UK`s Non Fossil Fuel Obligation (NFFO) and has gained financial support from EC`s THERMIE programme as a targeted BIGCC project. (author)

  6. Catalytic hot gas cleaning of gasification gas

    Energy Technology Data Exchange (ETDEWEB)

    Simell, P. [VTT Energy, Espoo (Finland). Energy Production Technologies

    1997-12-31

    The aim of this work was to study the catalytic cleaning of gasification gas from tars and ammonia. In addition, factors influencing catalytic activity in industrial applications were studied, as well as the effects of different operation conditions and limits. Also the catalytic reactions of tar and ammonia with gasification gas components were studied. The activities of different catalyst materials were measured with laboratory-scale reactors fed by slip streams taken from updraft and fluid bed gasifiers. Carbonate rocks and nickel catalysts proved to be active tar decomposing catalysts. Ammonia decomposition was in turn facilitated by nickel catalysts and iron materials like iron sinter and iron dolomite. Temperatures over 850 deg C were required at 2000{sup -1} space velocity at ambient pressure to achieve almost complete conversions. During catalytic reactions H{sub 2} and CO were formed and H{sub 2}O was consumed in addition to decomposing hydrocarbons and ammonia. Equilibrium gas composition was almost achieved with nickel catalysts at 900 deg C. No deactivation by H{sub 2}S or carbon took place in these conditions. Catalyst blocking by particulates was avoided by using a monolith type of catalyst. The apparent first order kinetic parameters were determined for the most active materials. The activities of dolomite, nickel catalyst and reference materials were measured in different gas atmospheres using laboratory apparatus. This consisted of nitrogen carrier, toluene as tar model compound, ammonia and one of the components H{sub 2}, H{sub 2}O, CO, CO{sub 2}, CO{sub 2}+H{sub 2}O or CO+CO{sub 2}. Also synthetic gasification gas was used. With the dolomite and nickel catalyst the highest toluene decomposition rates were measured with CO{sub 2} and H{sub 2}O. In gasification gas, however, the rate was retarded due to inhibition by reaction products (CO, H{sub 2}, CO{sub 2}). Tar decomposition over dolomite was modelled by benzene reactions with CO{sub 2}, H

  7. Experimental investigations of biomass gasification with carbon-dioxide

    Science.gov (United States)

    Sircar, Indraneel

    A sustainable energy cycle may include enhanced utilization of solar energy and atmospheric CO2 to produce biomass and enhanced utilization of exhaust CO2 from power plants for synthetic gas production. The reaction of carbon with CO2 is potentially one of the important processes in a future sustainable carbon cycle. Reactions involving carbon and CO2 are also relevant to the chemical process and metal industries. Biomass char has been recognized as a present and future alternative to fossil-fuels for energy production and fuel synthesis. Therefore, biomass char gasification with CO2 recycling is proposed as a sustainable and carbon-neutral energy technology. Biomass char is a complex porous solid and its gasification involves heat and mass transfer processes within pores of multiple sizes from nanometer to millimeter scales. These processes are coupled with heterogeneous chemistry at the internal and external surfaces. Rates for the heterogeneous carbon gasification reactions are affected by inorganic content of the char. Furthermore, pore structure of the char develops with conversion and influences apparent gasification rates. Effective modeling of the gasification reactions has relied on the best available understanding of diffusion processes and kinetic rate property constants from state of the art experiments. Improvement of the influences of inorganic composition, and process parameters, such as pressure and temperature on the gasification reaction rates has been a continuous process. Economic viability of gasification relies on use of optimum catalysts. These aspects of the current status of gasification technologies have motivated the work reported in this dissertation. The reactions between biomass chars and CO2 are investigated to determine the effects of temperature and pressure on the reaction rates for large char particles of relevance to practical gasification technologies. An experimental apparatus consisting of a high-pressure fixed-bed reactor

  8. Hydrogen generation from polyvinyl alcohol-contaminated wastewater by a process of supercritical water gasification

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Gasification of polyvinyl alcohol (PVA)-contaminated wastewater in supercritical water (SCW) was investigated in a continuous flow reactor at 723-873 K, 20-36 MPa and residence time of 20-60 s. The gas and liquid products were analyzed by GC/TCD, TOC analyzer and GC/MS. The main gas products were H2, CH4, CO and CO2. Pressure change had no significant influence on gasification efficiency. Higher temperature and longer residence time enhanced gasification efficiency, and lower temperature favored the production of H2. The effects of KOH catalyst on gas product composition were studied, and gasification efficiency were analyzed. The TOC removal efficiency (TOCR), carbon gasification ratio (CGR) and hydrogen gasification ratio (HGR) were up to 96.00%, 95.92% and 126.40% at 873 K and 60 s, respectively, which suggests PVA can be completely gasified in SCW. The results indicate supercritical water gasification for hydrogen generation is a promising process for the treatment of PVA wastewater.

  9. Leaching From Biomass Gasification Residues

    DEFF Research Database (Denmark)

    Allegrini, Elisa; Boldrin, Alessio; Polletini, A.

    2011-01-01

    The aim of the present work is to attain an overall characterization of solid residues from biomass gasification. Besides the determination of chemical and physical properties, the work was focused on the study of leaching behaviour. Compliance and pH-dependence leaching tests coupled with geoche......The aim of the present work is to attain an overall characterization of solid residues from biomass gasification. Besides the determination of chemical and physical properties, the work was focused on the study of leaching behaviour. Compliance and pH-dependence leaching tests coupled...

  10. Hydrogen production via steam-gasification of petroleum coke using concentrated solar power

    Energy Technology Data Exchange (ETDEWEB)

    Obladen, M.; Romey, I.; Schulz, A.; Schiffers, U.; Gunster, W.; Nobel, W.; Laerhoven, F. van; Herman, S.

    2005-07-01

    There is an increasing tendency in refinery's scope of refinery products towards light H2-enriched chemicals simultaneously resulting in a rising amount of heavy residues which would have to be disposed of. Gasifying these residues opens various ways for utilization, first of all the cost-effective production of H2 for the refining process and for future pilot markets like stationary and mobile fuel cell applications. This finally means bridging between conventional fossil fuel and future H2-based power supply. A strong consortium comprising University of Essen as coordinator, Siemens Power Generation, Continental Engineers and ECN from the Netherlands, ELCOGAS, the Spanish operator of Puertollano IGCC station as well as IST from Lisbon, carries out a new EU-funded three-year project called MIGREYD (Modular IGCC Concepts for In-Refinery Energy and Hydrogen Supply) together with the refinery company BP as subcontractor. Within this research and technical development (RTD) project an advanced modular highly efficient in-refinery energy and hydrogen supply system will be developed, using synergetic effects, which will be suitable for the production of power, process heat, hydrogen and other chemicals from residues, biomass and low-grade fossil fuels. By enhanced total plant efficiency and extensive CO2 reduction as well as saving resources by substituting high-grade fossil fuels, sustainable pollution control is possible. The main work topics in this project are. (Author)

  11. Low temperature circulating fluidized bed gasification and co-gasification of municipal sewage sludge

    DEFF Research Database (Denmark)

    Thomsen, Tobias Pape; Hauggaard-Nielsen, Henrik; Gøbel, Benny

    2017-01-01

    The study is part 2 of 2 in an investigation of gasification and co-gasification of municipal sewage sludge in low temperature gasifiers. In this work, solid residuals from thermal gasification and co-gasification of municipal sewage sludge were investigated for their potential use as fertilizer...... to the mono-sludge ashes, thereby showing the best fertilizer qualities among all assessed materials. It was also found that bottom ashes from the char reactor contained even less heavy metals than cyclone ashes. It is concluded that LT-CFB gasification and co-gasification is a highly effective way to purify...

  12. Coke state determination in the blast furnace hearth using a tuyere probe

    Energy Technology Data Exchange (ETDEWEB)

    Negro, P.; Pierret, H.; Steiler, J.M. (Institut de Recherches de la Siderurgie Francaise (IRSID), 78 - Saint-Germain-en-Laye (France)); Lao, D.; Eymond, J.L.; Fauchoit, P. (Sollac, 59 - Dunkerque (France)); Eibes, C.; Blaise, G.; Urvoy, A.; Helleisen, M.; Giroldini, F.; Hartig, M.; Rausch, H.

    1993-04-01

    Coke samplings at blast furnace tuyeres are a powerful mean to study the behaviour of the lower part of the furnace. A tuyere probe has been installed since April 1985 on the BF 2 at Sollac Fos. This probe is 19 m long and 11 tons weight. It uses a 265 mm internal diameter pipe which samples materials until the centre of the BF. Up-to-now, 28 trials have been completed. The results obtained with this probe allow: a better understanding of the phenomena occurring in the blast furnace hearth, to establish several relationships between the internal state of the hearth and the operation conditions, to build and validate a new image of the cohesive zone and the coke state, to measure and understand the influence of coal injection on the BF operation. Since April 1991, a movable tuyere probe has been in operation within Usinor Sacilor Group. This machine is more lighter than the fixed one weighing only 5.5 tons and smaller measuring 5 m long for 1.3 m width. The probe is a 260 mm internal diameter pipe which can be introduced for 4.25 m in the furnace. In 20 months, it is more than 40 coke core borings which have been achieved on 9 different furnaces of 4 different plants. These two probes are complementary. The fixed probe is only used through one tuyere of one BF. In addition, this probe can reach the centre of the furnace and give a complete description of the materials present along the radius. The movable machine cannot reach the centre of the BF, but it authorizes the study of: some very different BF operating conditions, the influence of the feed materials qualities in a large range, the heterogeneity between several tuyeres of one BF, the effect of the BF size. This text presents our approach in coke quality research, relying upon the results of coke core borings. 6 refs., 17 figs.

  13. Coke state determination in the blast furnace hearth using a tuyere probe

    Energy Technology Data Exchange (ETDEWEB)

    Negro, P.; Pierret, H.; Steiler, J. [and others] [Institut de Recherches de la Siderurgie Francaise (IRSID), Saint-Germain-en-Laye (France)

    1996-11-01

    Coke samplings at blast furnace tuyeres are a powerful means to study the behaviour of the lower part of the furnace. A tuyere probe has been installed since April 1985 on the BF2 at Sollac Fos. This probe is 19 m long and 11 tons in weight. It uses a 265 mm internal diameter pipe which samples materials in the centre of the BF. Up to now, 28 trials have been completed. The results obtained allow: a better understanding of the phenomena occurring in the blast furnace hearth, to establish several relationships between the internal state of the hearth and operation conditions, to build and validate a new image of the cohesive zone and the coke state, to measure and understand the influence of coal injection on the BF operation. Since April 1991, a movable tuyere probe has been in operation within Usinor Sacilor Group. This machine is lighter than the fixed one weighing only 5.5 tons and smaller measuring 5 m long for 1.3 m width. The probe is a 260 mm internal diameter pipe which can be introduced 4.25 m into the furnace. In 20 months, more than 40 coke core borings have been achieved on 9 different furnaces in 4 different plants. These two probes are complementary. The fixed probe is only used through one tuyere of one BF. In addition, this probe can reach the centre of the furnace and give a complete description of the materials present along the radius. The movable machine cannot reach the centre of the BF, but it enables the study of: some very different BF operating conditions, the influence of the feed materials qualities in a large range, the heterogeneity between several tuyeres of one BF, and the effect of the BF size. This paper presents an approach in coke quality research, relying upon the results of coke core borings.

  14. The Scientific Development of Coal Gasification Process%煤气化的科学发展

    Institute of Scientific and Technical Information of China (English)

    张斌

    2011-01-01

    煤气化是一种大型化、适用煤种广、低成本、低污染和易净化气体的技术。文章介绍了煤气化技术发展的前景,着重介绍等离子体煤气化制合成气,焦炉煤气转化为合成气等技术,并且介绍煤气化技术在多级联产,合成醇醚燃料和电力方面的应用,根据现有状况预测其发展趋势。%Coal gasification process is a large-scale process technology, which has the benefits of low cost. low pollution and more adaptability in coal type. It can also produce gas which is easy to purify. The article introduces the prospect of Coal gasification process, and highlights the technology of synthetic gas which is produced by plasma coal gasification process and by the conversion of the coke oven gas, and also introduces the application in synthetic alcohol ether fuel and power fields, and predicts the development trends.

  15. Solid–gaseous phase transformation of elemental contaminants during the gasification of biomass

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, Ying; Ameh, Abiba [Centre for Bioenergy & Resource Management, School of Energy, Environment & Agrifood, Cranfield University, Cranfield MK43 0AL (United Kingdom); Lei, Mei [Centre for Environmental Remediation, Institute of Geographic Sciences and Natural Resources Research, Chinese Academy of Sciences, Beijing 100101 (China); Duan, Lunbo [Key Laboratory of Energy Thermal Conversion and Control, Ministry of Education, School of Energy and Environment, Southeast University, Nanjing 210096 (China); Longhurst, Philip, E-mail: P.J.Longhurst@cranfield.ac.uk [Centre for Bioenergy & Resource Management, School of Energy, Environment & Agrifood, Cranfield University, Cranfield MK43 0AL (United Kingdom)

    2016-09-01

    Disposal of plant biomass removed from heavy metal contaminated land via gasification achieves significant volume reduction and can recover energy. However, these biomass often contain high concentrations of heavy metals leading to hot-corrosion of gasification facilities and toxic gaseous emissions. Therefore, it is of significant interest to gain a further understanding of the solid–gas phase transition of metal(loid)s during gasification. Detailed elemental analyses (C, H, O, N and key metal/metalloid elements) were performed on five plant species collected from a contaminated site. Using multi-phase equilibria modelling software (MTDATA), the analytical data allows modelling of the solid/gas transformation of metal(loid)s during gasification. Thermodynamic modelling based on chemical equilibrium calculations was carried out in this study to predict the fate of metal(loid) elements during typical gasification conditions and to show how these are influenced by metal(loid) composition in the biomass and operational conditions. As, Cd, Zn and Pb tend to transform to their gaseous forms at relatively low temperatures (< 1000 °C). Ni, Cu, Mn and Co converts to gaseous forms within the typical gasification temperature range of 1000–1200 °C. Whereas Cr, Al, Fe and Mg remain in solid phase at higher temperatures (> 1200 °C). Simulation of pressurised gasification conditions shows that higher pressures increase the temperature at which solid-to-gaseous phase transformations takes place. - Highlights: • Disposal of plants removed from metal contaminated land raises environmental concerns • Plant samples collected from a contaminated site are shown to contain heavy metals. • Gasification is suitable for plant disposal and its emission is modelled by MTDATA. • As, Cd, Zn and Pb are found in gaseous emissions at a low process temperature. • High pressure gasification can reduce heavy metal elements in process emission.

  16. A device for interlocking coking machines

    Energy Technology Data Exchange (ETDEWEB)

    Bannikov, L.S.; Mil' ko, M.S.; Rodenko, B.V.; Skol' skii, V.M.; Voloshenko, I.P.; Yakushina, E.N.

    1980-03-18

    This device, which contains a high frequency oscillator in the door hoisting mechanism and a high-frequency oscillations receiver in the coke lifting-out device and a communications line for each of the furnaces in the form of tie couplers, is characterized by an arrangement whereby it is equipped with jumpers. This arrangement guarantees a steady operational level of the signal and increases the reliability of the device.

  17. Study on combustion characteristics of petroleum coke residual oil slurry

    Energy Technology Data Exchange (ETDEWEB)

    Shou Weiyi; Xu Xiaoming; Cao Xinyu [and others

    1997-07-01

    Petroleum coke residual oil slurry (POS) is one of prospect substitute of oil burned in many industrial boilers and utilities in China. It is a mixture of pulverized petroleum coke, residual oil and slurry oil. We carried out a series of experiments to study its ignition and combustion mechanism. Experimental results show that the ignition temperature of petroleum coke is higher than normal anthracite and meager coal, and it is difficult to be burned in oil-fired furnace directly. The petroleum coke`s combustion property is improved greatly after mixing with residual oil and slurry oil. The combustion process of POS can be divided into three phases: preheating, kindling and homogenous combustion, burning of the petroleum coke residue. The combustion condition of POS is close to bituminous and coal-oil-mixture (COM).

  18. Characterisation of coking activity during supercritical hydrocarbon pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Gascoin, Nicolas; Gillard, Philippe; Bernard, Stephane [Laboratoire Energetique, Explosion, Structure, UPRES-EA 1205, 63, avenue de Lattre de Tassigny, 18020 Bourges Cedex (France); Bouchez, Marc [MBDA France, 8, rue Le Brix, 18000 Bourges (France)

    2008-12-15

    The active cooling of the Supersonic Combustion Ramjet engine, for hypersonic flight purpose, is ensured thanks to fuel, n-dodecane for the present study. The endothermic fuel pyrolysis, starting above 800 K, could generate an unwanted coke formation. Experimental tests up to 1125 K and between 1 MPa and 6 MPa have been performed on the hydrocarbon fuel pyrolysis to evaluate the coking activity. 316L stainless steel, low carbon steel and titanium reactors have been considered. A witness of the coke formation, based on its thermal insulation and pressure loss effects, has been found. A correlation between methane production and coke deposit was found. The coke has been studied with Scanning Electron Microscope (SEM), Energy Dispersion Spectroscopy (EDS), X-ray diffractometer and Fourier Transform Infrared (FTIR) spectroscopy. The porosity, the density and the permeability of the coke have been estimated. (author)

  19. BIMOMASS GASIFICATION PILOT PLANT STUDY

    Science.gov (United States)

    The report gives results of a gasification pilot program using two biomass feedstocks: bagasse pellets and wood chips. he object of the program was to determine the properties of biomass product gas and its suitability as a fuel for gas-turbine-based power generation cycles. he f...

  20. Biomass gasification in the Netherlands

    Energy Technology Data Exchange (ETDEWEB)

    Van der Drift, A. [ECN Biomass and Energy Efficiency, Petten (Netherlands)

    2013-07-15

    This reports summarizes the activities, industries, and plants on biomass gasification in the Netherlands. Most of the initiatives somehow relate to waste streams, rather than clean biomass, which may seem logic for a densely populated country as the Netherlands. Furthermore, there is an increasing interest for the production of SNG (Substitute Natural Gas) from biomass, both from governments and industry.

  1. EPA Administrative Order on Consent (AOC) with ERP Compliant Coke, LLC

    Science.gov (United States)

    This Administrative Order on Consent with ERP Compliant Coke was effective August 2016. The Walter Coke facility located in North Birmingham was purchased by ERP Compliant Coke, LLC in February 2016 out of bankruptcy proceedings.

  2. Visualization of coke state in hydraulic decoking process

    Science.gov (United States)

    Guo, Qian; Tong, Xinglin; Deng, Chengwei; Zhang, Cui; Huang, Di; Chen, Liang; Xiong, Jiaguo

    2016-05-01

    The relationship model of the sound signal and the coke state can be established through multiple test and comparison of the noise signal and the coke operation. By collecting data, we summarize the main frequency power fluctuation range of the sound signal in kinds of state, and extract the nearest 5 decision results for reference. The weighted value of each result according to the update time has gradually increased. On the basis of that, we developed visualization software, real-time reflect out coke coking tower state. Animation refresh rate is second level, and the vertical height can be accurate to 0.1m.

  3. 水热及微波处理对我国典型褐煤气化特性的影响%Influence of the Hydrothermal Dewatering and microwave irradiation treatment on the Gasification Characteristics of Typical Chinese Lignite

    Institute of Scientific and Technical Information of China (English)

    王智化; 葛立超; 徐超群

    2016-01-01

    The influences of hydrothermal dewatering (HTD) and microwave irradiation performed at different temperatures on the gasification characteristics of typical lignites with different metamorphic grades in China were investigated in this paper. Results show that the upgrading process significantly decreases the inherent moisture at a maximum degree of 87.31% and oxygen content, and increases calorific value and fixed carbon content, According to the oxygen/carbon ratio parameter, the coal rank increases. The complex changes occurred on coal structure during the HTD process lead to pore size of coal char develop to the microporous region, and the surface area and volume increase at first but then decrease. Due to the development of coal structure and the increment of coal rank, the gasification process of upgraded coal is delayed towards high temperature region, the temperatures when carbon conversion rate reaches 50% increase. From the results of kinetic calculation, activation energy increases after treatment, and the reaction order of mechanistic model is changed. Besides, all the changes caused by HTD are more obvious when the upgraded temperature increased from 250 °C to 300 °C and when the rank of raw brown coal was lower. The upgrading process significantly decreased the inherent moisture content at a maximum degree of 87.31 % in a short time, and increased the calorific value and fixed carbon content. The moisture contents of all upgraded coals were less than 10 wt%. After upgrading, pore distribution extended to the micropore region, the surface area and volume increased, and the average pore size decreased. Based on thermo-gravimetric analysis, the temperature when carbon conversion rate reaches 50% decreased, and the gasification rate increased, indicating the increase of gasification activity. From the results of kinetic calculation,activation energy decreased after treatment, and the reaction order of mechanistic model changed. All the changes caused by

  4. Full scale treatment of phenolic coke coking waste water under unsteady conditions

    Energy Technology Data Exchange (ETDEWEB)

    Suschka, Jan [Institute for Ecology of Industrial Areas, Katowice (Poland); Morel, Jacek; Mierzwinski, Stanislaw; Januszek, Ryszard [Coke Plant Przyjazn, Dabrowa Gornicza (Poland)

    1993-12-31

    Phenolic waste water from the largest coke coking plant in Poland is treated at a full technical scale. From the very beginning it became evident that very high qualitative variations in short and long periods were to be expected. For this purpose, the biological treatment plant based on activated sludge is protected through preliminary physical-chemical treatment and the results are secured by a final chemical stage of treatment. Nevertheless, improvements in the performance of the treatment plant have been found necessary to introduce. In this work, the experience gained over the last five years is described and developed improvements were presented. 3 refs., 9 figs., 1 tab.

  5. Coal Beneficiation Technology for Coking & Non-Coking Coal Meant For Steel and Thermal Power Plants

    OpenAIRE

    Manoj Kumar Sharma; Gohil Priyank; Nikita Sharma

    2015-01-01

    There are 21 coking coal washeries in production both in private and public sectors. Production of clean coal in these washeries during 1989-90 was 12 million tonne and it is expected to go up to 37 million, tonne during 2015-16. Planning Commission has taken the decision that non-coking coal meant for Thermal Power Plants situated far away from feeding coalfield, should be beneficiated. Coal Washing is a process of separation mainly based on difference in Specific Gravity of Coal and associa...

  6. 褐煤与煤直接液化残渣共热解产物半焦性能研究%Properties of semi-coke from co-pyrolysis of lignite and direct liquefaction residue of Shendong coal

    Institute of Scientific and Technical Information of China (English)

    李晓红; 马江山; 薛艳利; 李文英

    2015-01-01

    为使煤直接液化残渣得到清洁高效再利用,采用常压固定床反应器,对神东煤直接液化残渣与呼伦贝尔褐煤共热解制取的半焦进行了研究。结合扫描电镜、N2-吸附、X射线衍射、拉曼光谱以及热重分析发现,共热解过程中存在的软化熔融现象导致液化残渣与褐煤相互黏结,共热解半焦比表面积与孔体积减小,半焦结构有序化程度增加。与褐煤单独热解半焦相比,共热解半焦CO2气化反应性能低。%In order to make use of coal direct liquefaction residue efficiently, co-pyrolysis of Hulunbuir lignite and direct liquefaction residue ( DLR) of Shendong coal were conducted in a fixed bed reactor under atmospheric pressure. The physicochemical properties of co-pyrolysis semi-coke were analyzed by scanning electron microscope, nitrogen adsorption-desorption, X-ray diffraction, Raman spectroscopy and thermogravimetric analyzer. The results show that DLR semi-coke and lignite semi-coke are cohered each other, because the DLR is softened and melted during co-pyrolysis. The specific surface area and pore volume of co-pyrolysis semi-coke decrease. Characterization of both XRD and Raman spectroscopy indicate that the order degree of co-pyrolysis semi-coke increases with the addition of DLR. Compared with the lignite semi-coke, the CO2 gasification reactivity of co-pyrolysis semi-coke decreases.

  7. Hydrogen-rich gas production by steam gasification of char from biomass fast pyrolysis in a fixed-bed reactor: influence of temperature and steam on hydrogen yield and syngas composition.

    Science.gov (United States)

    Yan, Feng; Luo, Si-yi; Hu, Zhi-quan; Xiao, Bo; Cheng, Gong

    2010-07-01

    Steam gasification experiments of biomass char were carried out in a fixed-bed reactor. The experiments were completed at bed temperature of 600-850 degrees C, a steam flow rate of 0-0.357 g/min/g of biomass char, and a reaction time of 15min. The aim of this study is to determine the effects of bed temperature and steam flow rate on syngas yield and its compositions. The results showed that both high gasification temperature and introduction of proper steam led to higher yield of dry gas and higher carbon conversion efficiency. However, excessive steam reduced gas yield and carbon conversion efficiency. The maximum dry gas yield was obtained at the gasification temperature of 850 degrees C and steam flow rate of 0.165 g/min/g biomass char.

  8. Reduction of Ammonia and Tar in Pressurized Biomass Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Wang, W.; Olofsson, G.

    2002-09-19

    The present paper intended to present the results of parametric study of the formation of ammonia and tar under pressurized gasification conditions. By the use of multivariate data analysis, the effects of operating parameters were determined and their influences could be quantified. In order to deal with cases in which high levels of ammonia and tar were produced, study of catalytic hot gas cleaning was performed, aiming to discuss the removal efficiency and test catalysts.

  9. Biomass gasification in ABFB : Tar mitigation

    OpenAIRE

    Vera, Nemanova

    2014-01-01

    Biomass gasification may be an attractive alternative for meeting future energy demand. Although gasification is a mature technology, it has yet to be fully commercialised due to tar formation. This study focuses on the tar mitigation in gas produced in an atmospheric bubbling fluidised bed (ABFB) gasification system. Previous studies indicated significant tar variability along the system. In this work the experimental procedure has been improved for reliable results and better understanding ...

  10. Characterization of coal- and petroleum-derived binder pitches and the interaction of pitch/coke mixtures in pre-baked carbon anodes

    Science.gov (United States)

    Suriyapraphadilok, Uthaiporn

    Carbon anodes are manufactured from calcined petroleum coke (i.e. sponge coke) and recycled anode butts as fillers, and coal tar pitch (SCTP) as the binder. During the manufacturing of carbon anodes, coal tar pitch is mixed with calcined petroleum coke. The mix of binder, filler and some additives is heated to about 50°C above the softening point of the pitch, typically 160°C. This temperature is sufficient to enable the pitch to wet the coke particles. The mix is then either extruded, vibrated, or pressed to form a green anode. The binding between coke and pitch is very important to the anode properties. There are different binder pitches used in this work, which were standard coal tar pitch (SCTP-2), petroleum pitch (PP-1), gasification pitch (GP-115), coal-extract pitch (WVU-5), and co-coking pitches (HTCCP and OXCCP). Petroleum pitch is a residue produced from heat-treatment and distillation of petroleum fractions. Production of coal-extract pitch involves a prehydrogenation of coal followed by extraction using a dipolar solvent. Gasification pitches are distilled by-product tars produced from the coal gasification process. Co-coking pitch was developed in this work and was obtained from the liquid distillate of co-coking process of coal and heavy petroleum residue. Understanding of composition and structures of pitches from different sources and processes would lead to greater understanding of the binding properties of pitch in carbon anodes and was one of the main focuses in this study. Characterization of pitches by using different techniques including gas chromatography/mass spectrometry (GC/MS), high performance liquid chromatography (HPLC), matrix-assisted laser desorption ionization/mass spectrometry (MALDI/MS), 1H and 13C solution-state nuclear magnetic resonance (NMR), and 13C solid-state NMR yield important chemistry and structural information. The binding, or in other words the interactions in the pitch/coke mixture, is another interest in this

  11. Influence of the Hydrothermal Dewatering on the Gasification Characteristics of Typical Chinese Lignite%水热处理对我国典型褐煤气化特性的影响

    Institute of Scientific and Technical Information of China (English)

    葛立超; 张彦威; 应芝; 王智化; 周俊虎; 岑可法

    2013-01-01

    选取我国主要褐煤产区不同煤阶的3种典型褐煤,用水热处理对其进行脱水改性并研究改性前后褐煤 CO2气化特性的变化。结果表明,经过水热处理后,褐煤中的水分大幅度下降,最高降幅达87.31%,固定碳和热值上升,氧含量下降,煤阶参数(O/C原子比)下降,褐煤煤阶上升。水热处理过程中煤质结构的复杂重整导致煤焦孔径向微孔方向发展,先降低后增加,而比表面积和孔容呈现先上升后下降的趋势。煤质结构深度变化和煤阶的上升使得改性后褐煤的气化特性曲线向高温区移动,碳转化率达到50%时的气化温度上升。动力学计算结果表明,经过水热改性后气化反应活化能上升,反应级数发生变化。较高的水热处理终温和相对较低的原煤煤阶都使得水热脱水改性的效果更为显著。%The influences of hydrothermal dewatering (HTD) performed at different temperatures on the gasification characteristics of typical lignites with different metamorphic grades in China were investigated in this paper. Results show that the upgrading process significantly decreases the inherent moisture at a maximum degree of 87.31%and oxygen content, and increases calorific value and fixed carbon content. According to the oxygen/carbon ratio parameter, the coal rank increases. The complex changes occurred on coal structure during the HTD process lead to pore size of coal char develop to the microporous region, and the surface area and volume increase at first but then decrease. Due to the development of coal structure and the increment of coal rank, the gasification process of upgraded coal is delayed towards high temperature region, the temperature increases when carbon conversion rate reaches 50%. From the results of kinetic calculation, activation energy increases after the hydrothermal treatment, and the reaction order of mechanistic model is changed. Besides, all the changes

  12. Rheocasting a Zn-Al composite reinforced with coke dust

    Science.gov (United States)

    Madroñero, A.; Cruz, J.; Foruria, C.; Coleto, J.

    1997-01-01

    This article details research conducted to establish the optimum parameters needed to rheocast a zinc-aluminum alloy reinforced with coke-dust particles. Based on the experiments, a composite with a 10 vol.% coke-particulate reinforcement was found to exhibit good metallurgical quality (e.g., low porosity and the absence of clustering) in the final product.

  13. New functional units for coke machine automatic control system

    Energy Technology Data Exchange (ETDEWEB)

    Parfenov, G.I.; Bannikov, L.S.; Vakarenko, I.M.; Grishin, S.P.

    1983-01-01

    A new device used in the control systems of coking plants is discussed. The system is capable of operating in fully automatic, semi-automatic, or manual modes. Examples of the usage of the unit include the stopping of coke machines within limits of +/- 200 mm. It is concluded that the use of the units reduce manufacture, adjustment, and service costs.

  14. Combustion kinetics of the coke on deactivated dehydrogenation catalysts

    NARCIS (Netherlands)

    Luo, Sha; He, Songbo; Li, XianRu; Li, Jingqiu; Bi, Wenjun; Sun, Chenglin

    2015-01-01

    The coke combustion kinetics on the deactivated catalysts for long chain paraffin dehydrogenation was studied by the thermogravimetry and differential thermogravimetry (TG–DTG) technique. The amount and H/C mole ratio of the coke were determined by the TG and elemental analysis. And the comprehensiv

  15. Upgrading of syngas derived from biomass gasification: A thermodynamic analysis

    Energy Technology Data Exchange (ETDEWEB)

    Haryanto, Agus [Agricultural and Biological Engineering Department, Mississippi State University, 130 Creelman St., Mississippi State, MS 39762 (United States); Agricultural Engineering Department, University of Lampung, Jl. Sumantri Brojonegoro No. 1, Bandar Lampung 35145 (Indonesia); Fernando, Sandun D. [Biological and Agricultural Engineering Department, Texas A and M University, 2117 TAMU College Station, TX 77843-2117 (United States); Pordesimo, Lester O. [Agricultural and Biological Engineering Department, Mississippi State University, 130 Creelman St., Mississippi State, MS 39762 (United States); Adhikari, Sushil [Biosystems Engineering Department, Auburn University, 215 Tom Corley Building, Auburn, AL 36849-5417 (United States)

    2009-05-15

    Hydrogen yields in the syngas produced from non-catalytic biomass gasification are generally low. The hydrogen fraction, however, can be increased by converting CO, CH{sub 4}, higher hydrocarbons, and tar in a secondary reactor downstream. This paper discusses thermodynamic limits of the synthesis gas upgrading process. The method used in this process is minimization of Gibbs free energy function. The analysis is performed for temperature ranges from 400 to 1300 K, pressure of 1-10 atm (0.1-1 MPa), and different carbon to steam ratios. The study concludes that to get optimum H{sub 2} yields, with negligible CH{sub 4} and coke formation, upgrading syngas is best practiced at a temperature range of 900-1100 K. At these temperatures, H{sub 2} could be possibly increased by 43-124% of its generally observed values at the gasifier exit. The analysis revealed that increasing steam resulted in a positive effect. The study also concluded that increasing pressure from 1 to 3 atm can be applied at a temperature >1000 K to further increase H{sub 2} yields. (author)

  16. Apparatus for solar coal gasification

    Science.gov (United States)

    Gregg, D.W.

    Apparatus for using focused solar radiation to gasify coal and other carbonaceous materials is described. Incident solar radiation is focused from an array of heliostats onto a tower-mounted secondary mirror which redirects the focused solar radiation down through a window onto the surface of a vertically-moving bed of coal, or a fluidized bed of coal, contained within a gasification reactor. The reactor is designed to minimize contact between the window and solids in the reactor. Steam introduced into the gasification reactor reacts with the heated coal to produce gas consisting mainly of carbon monoxide and hydrogen, commonly called synthesis gas, which can be converted to methane, methanol, gasoline, and other useful products. One of the novel features of the invention is the generation of process steam at the rear surface of the secondary mirror.

  17. EMERY BIOMASS GASIFICATION POWER SYSTEM

    Energy Technology Data Exchange (ETDEWEB)

    Benjamin Phillips; Scott Hassett; Harry Gatley

    2002-11-27

    Emery Recycling Corporation (now Emery Energy Company, LLC) evaluated the technical and economical feasibility of the Emery Biomass Gasification Power System (EBGPS). The gasifier technology is owned and being developed by Emery. The Emery Gasifier for this project was an oxygen-blown, pressurized, non-slagging gasification process that novelly integrates both fixed-bed and entrained-flow gasification processes into a single vessel. This unique internal geometry of the gasifier vessel will allow for tar and oil destruction within the gasifier. Additionally, the use of novel syngas cleaning processes using sorbents is proposed with the potential to displace traditional amine-based and other syngas cleaning processes. The work scope within this project included: one-dimensional gasifier modeling, overall plant process modeling (ASPEN), feedstock assessment, additional analyses on the proposed syngas cleaning process, plant cost estimating, and, market analysis to determine overall feasibility and applicability of the technology for further development and commercial deployment opportunities. Additionally, the project included the development of a detailed technology development roadmap necessary to commercialize the Emery Gasification technology. Process modeling was used to evaluate both combined cycle and solid oxide fuel cell power configurations. Ten (10) cases were evaluated in an ASPEN model wherein nine (9) cases were IGCC configurations with fuel-to-electricity efficiencies ranging from 38-42% and one (1) case was an IGFC solid oxide case where 53.5% overall plant efficiency was projected. The cost of electricity was determined to be very competitive at scales from 35-71 MWe. Market analysis of feedstock availability showed numerous market opportunities for commercial deployment of the technology with modular capabilities for various plant sizes based on feedstock availability and power demand.

  18. Solid-gaseous phase transformation of elemental contaminants during the gasification of biomass.

    Science.gov (United States)

    Jiang, Ying; Ameh, Abiba; Lei, Mei; Duan, Lunbo; Longhurst, Philip

    2016-09-01

    Disposal of plant biomass removed from heavy metal contaminated land via gasification achieves significant volume reduction and can recover energy. However, these biomass often contain high concentrations of heavy metals leading to hot-corrosion of gasification facilities and toxic gaseous emissions. Therefore, it is of significant interest to gain a further understanding of the solid-gas phase transition of metal(loid)s during gasification. Detailed elemental analyses (C, H, O, N and key metal/metalloid elements) were performed on five plant species collected from a contaminated site. Using multi-phase equilibria modelling software (MTDATA), the analytical data allows modelling of the solid/gas transformation of metal(loid)s during gasification. Thermodynamic modelling based on chemical equilibrium calculations was carried out in this study to predict the fate of metal(loid) elements during typical gasification conditions and to show how these are influenced by metal(loid) composition in the biomass and operational conditions. As, Cd, Zn and Pb tend to transform to their gaseous forms at relatively low temperatures (1200°C). Simulation of pressurised gasification conditions shows that higher pressures increase the temperature at which solid-to-gaseous phase transformations takes place.

  19. Development of entrained-flow gasification technologies in the Asia-Pacific region (review)

    Science.gov (United States)

    Ryzhkov, A. F.; Bogatova, T. F.; Lingyan, Zeng; Osipov, P. V.

    2016-11-01

    The gasifier that provides solid fuel conversion to produce syngas with relevant parameters is the key element of plants generating electric and thermal power, producing chemicals from coal. The purpose of this article is to analyze the modern trends in the development of gasification technologies and determine technical solutions providing the high efficiency of gasifiers and the characteristics of generated syngas that meet the requirements established by the process user. Based on the analysis of the world gasification technologies database, which includes all types of gasifiers in use and gasifiers at the construction or design stage, the data on the development of entrained-flow gasification technologies in the Asia-Pacific (AP) countries are discussed. The major constructional components of gasification plants, fuel-feed and syngas cooling methods and their influence on the efficiency and operational reliability are considered. The analysis of technological solutions confirmed the prospectivity of dry-feed entrained-flow technologies. The staged organization of the gasification process makes it possible to solve issues of increasing the economic and environmental indicators of gasification plant operation. The basic directions of modernization of entrained-flow gasifiers for improving their technical-and-economic perfomance was determined.

  20. Blue tower Friesoythe: Status of the planning of a 30 MW poultry dung gasification facility; Blauer Turm Friesoythe: Stand der Planungen einer 30 MW Gefluegelmist-Vergasung

    Energy Technology Data Exchange (ETDEWEB)

    Renz, M.; Luedtke, T. [M+W Zander FE GmbH, Stuttgart (Germany)

    2008-07-01

    The company M+W Zander is developing alternative techniques for energy production based on regenerative raw materials since 2006, especially based on gasification processes. The multi-step reforming (blue tower) provides several procedural advantages, like a high cold gas efficiency, a moderate tar load and the possibility to use different raw materials. Based on the operational experiences from a pilot plant the conceptual planning of poultry dung gasification was performed, including biomass delivery and storage, drying, gasification, coke combustion, gas cooling and purification, and electricity generation. As a pre-requisite for reliable operation of the plant technical solutions were developed for the energy carrier transport, the separation of coke and energy carriers, the heat recovery from the product gas, gas purification and overpressure protection. The conceptual planning was based on a about 30 MW poultry dung. The profitability analysis taking into account EEG (German regenerative energy law) compensations is showing an amortization below 10 years and a rate of interest of about 18% for the capital resources (over 20 years).

  1. International Seminar on Gasification 2008

    Energy Technology Data Exchange (ETDEWEB)

    Held, Joergen (ed.)

    2008-11-15

    In total 20 international and national experts were invited to give presentations (The PPT-presentations are collected in this volume).The seminar was divided into three parts: Production technologies; Applications - Gas turbines and gas Engines - Biomethane as vehicle fuel- Syngas in industrial processes; Strategy, policy and vision. Production of synthetic fuels through gasification of biomass is expected to develop rapidly due to political ambitions related to the strong fossil fuel dependency, especially within the transportation sector, security of supply issues and the growing environmental concern. Techniques that offer a possibility to produce high quality fuels in an efficient and sustainable way are of great importance. In this context gasification is expected to play a central part. The indirect gasification concept has been further developed in recent years and there are now pilot and demonstration plants as well as commercial plants in operation. The RandD activities at the semi-industrial plant in Guessing, Austria have resulted in the first commercial plant, in Oberwart. The design data is 8.5 MW{sub th} and 2.7 MW{sub e} which gives an electric efficiency of 32 % and the possibility to produce biomethane. In this scale conventional CHP production based on combustion of solid biomass and the steam cycle would result in a poor electric efficiency. Metso Power has complemented the 12 MW{sub th} CFB-boiler at Chalmers University of Technology, Gothenburg, Sweden with a 2 MW{sub th} indirect gasifier. The gasifier is financed by Gothenburg Energy and built for RD purposes. Gothenburg Energy in collaboration with E.ON Sweden will in a first stage build a 20 MW plant for biomethane production (as vehicle fuel and for grid injection) in Gothenburg based on the indirect gasification technology. The plant is expected to be in operation in 2012. The next stage involves an 80 MW plant with a planned start of operation in 2015. Indirect gasification of biomass

  2. International Seminar on Gasification 2008

    Energy Technology Data Exchange (ETDEWEB)

    Held, Joergen (ed.)

    2008-11-15

    In total 20 international and national experts were invited to give presentations (The PPT-presentations are collected in this volume).The seminar was divided into three parts: Production technologies; Applications - Gas turbines and gas Engines - Biomethane as vehicle fuel- Syngas in industrial processes; Strategy, policy and vision. Production of synthetic fuels through gasification of biomass is expected to develop rapidly due to political ambitions related to the strong fossil fuel dependency, especially within the transportation sector, security of supply issues and the growing environmental concern. Techniques that offer a possibility to produce high quality fuels in an efficient and sustainable way are of great importance. In this context gasification is expected to play a central part. The indirect gasification concept has been further developed in recent years and there are now pilot and demonstration plants as well as commercial plants in operation. The RandD activities at the semi-industrial plant in Guessing, Austria have resulted in the first commercial plant, in Oberwart. The design data is 8.5 MW{sub th} and 2.7 MW{sub e} which gives an electric efficiency of 32 % and the possibility to produce biomethane. In this scale conventional CHP production based on combustion of solid biomass and the steam cycle would result in a poor electric efficiency. Metso Power has complemented the 12 MW{sub th} CFB-boiler at Chalmers University of Technology, Gothenburg, Sweden with a 2 MW{sub th} indirect gasifier. The gasifier is financed by Gothenburg Energy and built for RD purposes. Gothenburg Energy in collaboration with E.ON Sweden will in a first stage build a 20 MW plant for biomethane production (as vehicle fuel and for grid injection) in Gothenburg based on the indirect gasification technology. The plant is expected to be in operation in 2012. The next stage involves an 80 MW plant with a planned start of operation in 2015. Indirect gasification of biomass

  3. Ni/γ-Al2O3 Catalyst for CO2 Reforming of Benzene as a Model Compound of Biomass Gasification Tar: Promotional Effect of Ultrasonic Treatment on Catalytic Performance

    Science.gov (United States)

    Li, B.; Chen, H. P.; Yang, H. P.; Yang, G. L.; Wang, X. H.; Zhang, S. H.

    This paper aims to understand the promotional effect of ultrasonic treatment on catalytic performance of Ni/γ-Al2O3 catalyst for CO2 reforming of benzene as a model compound of tar derived from biomass gasification, and the catalytic cracking mechanism was also discussed. Firstly, three Ni/γ-Al2O3catalysts were prepared by ultrasonic impregnation as the ultrasonic power variantat0, 120 and 500W, andthephysicochemical property of catalysts were characterized using N2-adsorption, SEM and XRD, etc. Then the catalytic performance of three catalysts for CO2 reforming of benzene wastestedin amicro-reactor.Theoutlet gaswas measured using a Micro-GC. Finally, the coking amount on the catalyst surface was measured by thermogravimetry (TG). The results showed that ultrasonic treatment significanüy modified the pore size distribution of the catalysts especiallyin theporesize range of 10-50nm andalso improved the capability of the coke resistance. It's beneficial to increase the lifetime of the catalyst. Meanwhile, lower ultrasonic power(120W) was more favorableto improve the coke resistance of the catalyst in the power range tested (120 and 500W). The main surface reactions over Ni/γ-Al2O3 catalysts included two steps: Firstly, benzeneadsorbed on the catalyst surface, the metal active sites dehydrogenation took place, and the residual molecule fragments (coke precursor) wouldcondense further which led to coke formation.Then, CO2 reacted with coke precursor and coke for coke elimination. The first step carriedout very quickly, and the second step was the rate-determining step.To reduce the cokedeposition on the catalyst surface, the performance of CO2 adsorption and activation and surface oxygen transmission capacity should be improved further.

  4. Fuel Flexibility in Gasification

    Energy Technology Data Exchange (ETDEWEB)

    McLendon, T. Robert; Pineault, Richard L.; Richardson, Steven W.; Rockey, John M.; Beer, Stephen K. (U.S. DOE National Energy Technology Laboratory); Lui, Alain P.; Batton, William A. (Parsons Infrastructure and Technology Group, Inc.)

    2001-11-06

    coal to percent by weight sawdust. The mixtures of interest were: 65/35 subbituminous, 75/25 subbituminous, 85/15 subbituminous, and 75/25 bituminous. Steady state was achieved quickly when going from one subbituminous mixture to another, but longer when going from subbituminous to bituminous coal. The most apparent observation when comparing the base case to subbituminous coal/sawdust mixtures is that operating conditions are nearly the same. Product gas does not change much in composition and temperatures remain nearly the same. Comparisons of identical weight ratios of sawdust and subbituminous and bituminous mixtures show considerable changes in operating conditions and gas composition. The highly caking bituminous coal used in this test swelled up and became about half as dense as the comparable subbituminous coal char. Some adjustments were required in accommodating changes in solids removal during the test. Nearly all the solids in the bituminous coal sawdust were conveyed into the upper freeboard section and removed at the mid-level of the reactor. This is in marked contrast to the ash-agglomerating condition where most solids are removed at the very bottom of the gasifier. Temperatures in the bottom of the reactor during the bituminous test were very high and difficult to control. The most significant discovery of the tests was that the addition of sawdust allowed gasification of a coal type that had previously resulted in nearly instant clinkering of the gasifier. Several previous attempts at using Pittsburgh No. 8 were done only at the end of the tests when shutdown was imminent anyway. It is speculated that the fine wood dust somehow coats the pyrolyzed sticky bituminous coal particles and prevents them from agglomerating quickly. As the bituminous coal char particles swell, they are carried to the cooler upper regions of the reactor where they re-solidify. Other interesting phenomena were revealed regarding the transport (rheological) properties of the

  5. Gasification — the process and the technology

    NARCIS (Netherlands)

    Swaaij, van W.P.M.

    1981-01-01

    Thermochemical gasification of biomass can produce low, medium and high calorific value gases. The characteristics, applications and potential of the different processes and reactor types are discussed. The introduction of biomass gasification on a large or intermediate scale for the production of p

  6. Modeling integrated biomass gasification business concepts

    Science.gov (United States)

    Peter J. Ince; Ted Bilek; Mark A. Dietenberger

    2011-01-01

    Biomass gasification is an approach to producing energy and/or biofuels that could be integrated into existing forest product production facilities, particularly at pulp mills. Existing process heat and power loads tend to favor integration at existing pulp mills. This paper describes a generic modeling system for evaluating integrated biomass gasification business...

  7. Gasification — the process and the technology

    NARCIS (Netherlands)

    van Swaaij, Willibrordus Petrus Maria

    1981-01-01

    Thermochemical gasification of biomass can produce low, medium and high calorific value gases. The characteristics, applications and potential of the different processes and reactor types are discussed. The introduction of biomass gasification on a large or intermediate scale for the production of

  8. TEXACO GASIFICATION PROCESS - INNOVATIVE TECHNOLOGY EVALUATION REPORT

    Science.gov (United States)

    This report summarizes the evaluation of the Texaco Gasification Process (TGP) conducted under the U.S. Environmental Protection Agency (EPA) Superfund Innovative Technology Evaluation (SITE) Program. The Texaco Gasification Process was developed by Texaco Inc. The TGP is a comm...

  9. Updraft gasification of salmon processing waste

    Science.gov (United States)

    The purpose of this research is to judge the feasibility of gasification for the disposal of waste streams generated through salmon harvesting. Gasification is the process of converting carbonaceous materials into combustible “syngas” in a high temperature (above 700 °C), oxygen deficient environmen...

  10. Review and analysis of biomass gasification models

    DEFF Research Database (Denmark)

    Puig Arnavat, Maria; Bruno, Joan Carles; Coronas, Alberto

    2010-01-01

    The use of biomass as a source of energy has been further enhanced in recent years and special attention has been paid to biomass gasification. Due to the increasing interest in biomass gasification, several models have been proposed in order to explain and understand this complex process, and th...

  11. Effect of nut coke on the performance of the ironmaking blast furnace

    NARCIS (Netherlands)

    Song, Q.

    2013-01-01

    The blast furnace consumes a large amount of high quality metallurgy coke (size 35-80 mm) in addition to ore in the form of pellets and sinter. This coke is the coarse fraction, derived from the coke plant. The fine fraction (8 -35 mm), arise after sieving, named nut coke, can’t be directly used in

  12. Effect of nut coke on the performance of the ironmaking blast furnace

    NARCIS (Netherlands)

    Song, Q.

    2013-01-01

    The blast furnace consumes a large amount of high quality metallurgy coke (size 35-80 mm) in addition to ore in the form of pellets and sinter. This coke is the coarse fraction, derived from the coke plant. The fine fraction (8 -35 mm), arise after sieving, named nut coke, can’t be directly used in

  13. Effect of Mineral on Metallurgical Coke Solution Loss Reaction in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    YANG Jun-he; FENG An-zu; DU He-gui

    2003-01-01

    The catalytic effects of minerals (oxides) on solution loss reaction of coke were investigated in detail by adding oxides to coal which produces coke or absorbing oxides on coke surface. The mineral catalysis index (MCI) which can be used to evaluate catalytic effects of minerals on solution loss of coke comprehensively was proposed. Using the volatility of coal in dry basis and MCI of coal as independent variables to control coke reactivity, the mathematical models of predicting coke reactivity index, coke strength of reactivity were constructed on the basis of the experimental results.

  14. Coke Oven Gas Based Methanol Production Capacity Reached 1.2 Mt/a in China

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ Coke oven gas is one of the main byproducts of coke chemicals industry.One ton of coke formed can generate 430 m3of coke oven gas.Adoption of appropriate chemical processing method can convert methane contained in the coke oven gas into CO that can be further converted into methanol.It is learned that currently China has constructed and commissioned ten projects for manufacture of methanol fromcoke oven gas with the total production capacity reaching 1.2 Mt/a methanol.More than twenty coke gas-to-methanol units are under construction or in the stage of project design with their overall production capacity reaching nearly 3.0 Mt/a methanol.Relevant experts have indicated that the enterprises provided with coke production lines are capable of constructing coke gas-to-methanol projects to realize coproduction of coke and methanol while utilizing their own coke gas resources.

  15. International Seminar on Gasification 2009 - Biomass Gasification, Gas Clean-up and Gas Treatment

    Energy Technology Data Exchange (ETDEWEB)

    2009-10-15

    During the seminar international and national experts gave presentations concerning Biomass gasification, Gas cleaning and gas treatment; and Strategy and policy issues. The presentations give an overview of the current status and what to be expected in terms of development, industrial interest and commercialization of different biomass gasification routes. The following PPT presentations are reproduced in the report: Black Liquor Gasification (Chemrec AB.); Gasification and Alternative Feedstocks for the Production of Synfuels and 2nd Generation Biofuels (Lurgi GmbH); Commercial Scale BtL Production on the Verge of Becoming Reality (Choren Industries GmbH.); Up-draft Biomass Gasification (Babcock and Wilcox Voelund A/S); Heterogeneous Biomass Residues and the Catalytic Synthesis of Alcohols (Enerkem); Status of the GoBiGas-project (Goeteborg Energi AB.); On-going Gasification Activities in Spain (University of Zaragoza,); Biomass Gasification Research in Italy (University of Perugia.); RDandD Needs and Recommendations for the Commercialization of High-efficient Bio-SNG (Energy Research Centre of the Netherlands.); Cleaning and Usage of Product Gas from Biomass Steam Gasification (Vienna University of Technology); Biomass Gasification and Catalytic Tar Cracking Process Development (Research Triangle Institute); Syngas Cleaning with Catalytic Tar Reforming (Franhofer UMSICHT); Biomass Gas Cleaning and Utilization - The Topsoee Perspective (Haldor Topsoee A/S); OLGA Tar Removal Technology (Dahlman); Bio-SNG - Strategy and Activities within E.ON (E.ON Ruhrgas AG); Strategy and Gasification Activities within Sweden (Swedish Energy Agency); 20 TWh/year Biomethane (Swedish Gas Association)

  16. Upgrading mild gasification liquids to produce electrode binder pitch. Technical report, December 1, 1992--February 28, 1993

    Energy Technology Data Exchange (ETDEWEB)

    Knight, R.A. [Institute of Gas Technology, Chicago, IL (United States); Banerjee, D. [Illinois Clean Coal Inst., Carterville, IL (United States)

    1993-05-01

    The objective of this program is to investigate the production of electrode binder pitch from mild gasification liquids. The IGT MILDGAS process pyrolyzes coal in a 1000{degree}--1500{degree}F (538{degree}--816{degree}C) fluidized/entrained bed to produce solid, gas, and liquid co-products. With Illinois coal, the 750{degree} F+ (400{degree}C+) distillation residue (crude pitch) comprises 40--70% of the MILDGAS liquids, representing up to 20 wt % of feed coal. The largest market for pitch made from coal liquids is the aluminum industry, which uses it to make carbon anodes for electrolytic furnaces. Traditionally, binder pitches have only been made from high-temperature coke-oven tars. In this project, crude pitch from the DOE-sponsored MILDGAS process research program is being modified by a flash thermocracking technique to achieve specifications typical of a binder pitch. A pitch thermocracking unit has been constructed for operation at 1200{degree}--1800{degree}F (650{degree}--982{degree}C). Atomization of the pitch at the thermocracker inlet is being examined as a method of optimizing the particle size of polymerized pitch components. With the production of cracked pitch samples, test electrodes will be fabricated using the best performing pitch samples and petroleum coke or calcined pitch coke filler.

  17. Gasification of biomass wastes in an entrained flow gasifier: Effect of the particle size and the residence time

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez, Juan J.; Aranda-Almansa, Guadalupe [Universidad de Castilla-La Mancha, Departamento de Mecanica Aplicada e Ingenieria de Proyectos, Escuela Tecnica Superior de Ingenieros Industriales (Edificio Politecnico), Avenida Camilo Jose Cela s/n, 13071 Ciudad Real (Spain); Bula, Antonio [Universidad del Norte, Departamento de Ingenieria Mecanica, Km.5 Antigua Via Puerto Colombia, Barranquilla (Colombia)

    2010-06-15

    Experimental tests in an entrained flow gasifier have been carried out in order to evaluate the effect of the biomass particle size and the space residence time on the gasifier performance and the producer gas quality. Three types of biomass fuels (grapevine pruning and sawdust wastes, and marc of grape) and a fossil fuel (a coal-coke blend) have been tested. The results obtained show that a reduction in the fuel particle size leads to a significant improvement in the gasification parameters. The thermochemical characterisation of the resulting char-ash residue shows a sharp increase in the fuel conversion for particles below 1 mm diameter, which could be adequate to be used in conventional entrained flow gasifiers. Significant differences in the thermochemical behaviour of the biomass fuels and the coal-coke blend have been found, especially in the evolution of the H{sub 2}/CO ratio with the space time, mainly due to the catalytic effect of the coal-coke ash. The reaction temperature and the space time have a significant effect on the H{sub 2}/CO ratio (the relative importance of each of these parameters depending on the temperature), this value being independent of the fuel particle size. (author)

  18. Research on the evolvement of morphology of coking coal during the coking process.

    Science.gov (United States)

    Zhong, Xiangyun; Wu, Shiyong; Liu, Yang; Zhao, Zhenning; Zhang, Yaru; Bai, Jinfeng; Xu, Jun; Xi, Bai

    2013-12-01

    The evolvement of morphology and structure of the coal with different metamorphic degrees during coking process in the vertical furnace was investigated by infrared Image detector. Moreover, the temperature distribution in the radial direction and the crack formation were also studied in heating process. The results show that the amount of crack and the shrinkage level of char decrease with the coal rank rising. In addition, the initial temperature of crack formation for char increases with the coal rank rising.

  19. Study and Application of Sealing Material for Coke Oven Chamber

    Institute of Scientific and Technical Information of China (English)

    GAN Feifang; TAI Li

    2005-01-01

    A kind of dry refractory sealing material has been developed to repair the fine cracks in coke oven chamber. With silica sand as the main raw material, the sealing material is blown into coke oven chamber by compressed air while being applied, and bonded to brick surface or filled in fine cracks of chamber under right pressure. The physical properties of the material are similar to those of silica bricks during its application. So it can be adapted to conditions of coke oven and has good service life. The study and application results of the sealing material are described in this paper.

  20. Underground gasification of coal pillars

    Energy Technology Data Exchange (ETDEWEB)

    Koranda, J.; Haas, K. (Ustav pro Vyzkum a Vyuziti Paliv, Prague (Czechoslovakia))

    1989-10-01

    Gives details of a feasibility study of underground gasification of the remaining non-extractable pillars at the Merkur coal mine, Tusimice. Briefly describes geological conditions and explains calculation of amount of heat held in coal pillars: seam is on average 11.7 m thick and generator area contains 7,182,300 t of coal with mean ash content of 29.71% and calorific value of 10.49 MJ/kg. Assuming losses of 15%, generator should be able to produce about 70,000 m{sup 3}/h of gas, equal to a lifetime of 20 years for coal pillars at the Merkur mine. Reviews gasification techniques and describes design of underground generator, which is to produce 70,000 m{sup 3}/h of gas at pressure of 0.4-0.45 MPa, temperature 350 C, humidity up to 0.25 kg/m{sup 3}. Describes equipment for compressing, cleaning and cooling gas and construction of access roads for positioning equipment and pipelines. It would not be viable to transport the type of gas produced over long distances; it should be used within the immediate area, e.g. at the Prunerov II power plant 2 km away. Concludes by calculating manpower required to operate gasification scheme (122) and cost benefit of scheme, which should provide gas at 31.1 Crowns per GJ (town gas currently costs 46.4 Crowns per GJ and imported natural gas costs 35.58 Crowns per GJ). 4 refs.

  1. Leaching From Biomass Gasification Residues

    DEFF Research Database (Denmark)

    Allegrini, Elisa; Boldrin, Alessio; Polletini, A.

    2011-01-01

    The aim of the present work is to attain an overall characterization of solid residues from biomass gasification. Besides the determination of chemical and physical properties, the work was focused on the study of leaching behaviour. Compliance and pH-dependence leaching tests coupled...... with geochemical modelling were carried out both on fresh and aged samples. The results showed that the material is comparable to residues from wood combustion and the leaching behaviour was dominated by Ca-containing minerals and solid solutions. Heavy metals were detected in very low concentrations in the bulk...

  2. PLASMA GASIFICATION OF WASTE PLASTICS

    Directory of Open Access Journals (Sweden)

    Tadeusz Mączka

    2013-01-01

    Full Text Available The article presents the process of obtaining liquid fuels and fuel gas in the process of plasma processing of organic materials, including waste plastics. The concept of plasma pyrolysis of plastics was presented and on its basis a prototype installation was developed. The article describes a general rule of operating the installation and its elements in the process and basic operation parameters determined during its start-up. Initial results of processing plastics and the directions further investigations are also discussed. The effect of the research is to be the design of effective technology of obtaining fuels from gasification/pyrolysis of organic waste and biomass.

  3. Gas Production Strategy of Underground Coal Gasification Based on Multiple Gas Sources

    Directory of Open Access Journals (Sweden)

    Duan Tianhong

    2014-01-01

    Full Text Available To lower stability requirement of gas production in UCG (underground coal gasification, create better space and opportunities of development for UCG, an emerging sunrise industry, in its initial stage, and reduce the emission of blast furnace gas, converter gas, and coke oven gas, this paper, for the first time, puts forward a new mode of utilization of multiple gas sources mainly including ground gasifier gas, UCG gas, blast furnace gas, converter gas, and coke oven gas and the new mode was demonstrated by field tests. According to the field tests, the existing power generation technology can fully adapt to situation of high hydrogen, low calorific value, and gas output fluctuation in the gas production in UCG in multiple-gas-sources power generation; there are large fluctuations and air can serve as a gasifying agent; the gas production of UCG in the mode of both power and methanol based on multiple gas sources has a strict requirement for stability. It was demonstrated by the field tests that the fluctuations in gas production in UCG can be well monitored through a quality control chart method.

  4. Gas production strategy of underground coal gasification based on multiple gas sources.

    Science.gov (United States)

    Tianhong, Duan; Zuotang, Wang; Limin, Zhou; Dongdong, Li

    2014-01-01

    To lower stability requirement of gas production in UCG (underground coal gasification), create better space and opportunities of development for UCG, an emerging sunrise industry, in its initial stage, and reduce the emission of blast furnace gas, converter gas, and coke oven gas, this paper, for the first time, puts forward a new mode of utilization of multiple gas sources mainly including ground gasifier gas, UCG gas, blast furnace gas, converter gas, and coke oven gas and the new mode was demonstrated by field tests. According to the field tests, the existing power generation technology can fully adapt to situation of high hydrogen, low calorific value, and gas output fluctuation in the gas production in UCG in multiple-gas-sources power generation; there are large fluctuations and air can serve as a gasifying agent; the gas production of UCG in the mode of both power and methanol based on multiple gas sources has a strict requirement for stability. It was demonstrated by the field tests that the fluctuations in gas production in UCG can be well monitored through a quality control chart method.

  5. Gas Production Strategy of Underground Coal Gasification Based on Multiple Gas Sources

    Science.gov (United States)

    Tianhong, Duan; Zuotang, Wang; Limin, Zhou; Dongdong, Li

    2014-01-01

    To lower stability requirement of gas production in UCG (underground coal gasification), create better space and opportunities of development for UCG, an emerging sunrise industry, in its initial stage, and reduce the emission of blast furnace gas, converter gas, and coke oven gas, this paper, for the first time, puts forward a new mode of utilization of multiple gas sources mainly including ground gasifier gas, UCG gas, blast furnace gas, converter gas, and coke oven gas and the new mode was demonstrated by field tests. According to the field tests, the existing power generation technology can fully adapt to situation of high hydrogen, low calorific value, and gas output fluctuation in the gas production in UCG in multiple-gas-sources power generation; there are large fluctuations and air can serve as a gasifying agent; the gas production of UCG in the mode of both power and methanol based on multiple gas sources has a strict requirement for stability. It was demonstrated by the field tests that the fluctuations in gas production in UCG can be well monitored through a quality control chart method. PMID:25114953

  6. Mercury oxidation and adsorption characteristics of potassium permanganate modified lignite semi-coke

    Institute of Scientific and Technical Information of China (English)

    Huawei Zhang; Jitao Chen; Peng Liang; Li Wang

    2012-01-01

    The adsorption characteristics of virgin and potassium permanganate modified lignite semi-coke (SC) for gaseous Hg0 were investigated in an attempt to produce more effective and lower price adsorbents for the control of elemental mercury emission.Brunauer-Emmett-Teller (BET) measurements,X-ray powder diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) were used to analyze the surface physical and chemical properties of SC,Mn-SC and Mn-H-SC before and after mercury adsorption.The results indicated that potassium permanganate modification had significant influence on the properties of semi-coke,such as the specific surface area,pore structure and surface chemical functional groups.The mercury adsorption efficiency of modified semi-coke was lower than that of SC at low temperature,but much higher at high temperature.Amorphous Mn7+,Mn6+ and Mn4+ on the surface of Mn-SC and Mn-H-SC were the active sites for oxidation and adsorption of gaseous Hg0,which oxidized the elemental mercury into Hg2+ and captured it.Thermal treatment reduced the average oxidation degree of Mnx+ on the surface of Mn-SC from 3.80 to 3.46.However,due to the formation of amorphous MnOx,the surface oxidation active sites for gaseous Hg0 increased,which gave Mn-H-SC higher mercury adsorption efficiency than that of Mn-SC at high temperature.

  7. Mercury oxidation and adsorption characteristics of potassium permanganate modified lignite semi-coke.

    Science.gov (United States)

    Zhang, Huawei; Chen, Jitao; Liang, Peng; Wang, Li

    2012-01-01

    The adsorption characteristics of virgin and potassium permanganate modified lignite semi-coke (SC) for gaseous Hg0 were investigated in an attempt to produce more effective and lower price adsorbents for the control of elemental mercury emission. Brunauer-Emmett-Teller (BET) measurements, X-ray powder diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) were used to analyze the surface physical and chemical properties of SC, Mn-SC and Mn-H-SC before and after mercury adsorption. The results indicated that potassium permanganate modification had significant influence on the properties of semi-coke, such as the specific surface area, pore structure and surface chemical functional groups. The mercury adsorption efficiency of modified semi-coke was lower than that of SC at low temperature, but much higher at high temperature. Amorphous Mn7+, Mn6+ and Mn4+ on the surface of Mn-SC and Mn-H-SC were the active sites for oxidation and adsorption of gaseous Hg0, which oxidized the elemental mercury into Hg2+ and captured it. Thermal treatment reduced the average oxidation degree of Mn(x+) on the surface of Mn-SC from 3.80 to 3.46. However, due to the formation of amorphous MnOx, the surface oxidation active sites for gaseous Hg0 increased, which gave Mn-H-SC higher mercury adsorption efficiency than that of Mn-SC at high temperature.

  8. Effect of petroleum coke expanding by perchloric acid on the performance of the resulted activated carbon

    Science.gov (United States)

    Deng, Mei-Gen; Wang, Ren-Qing

    2014-10-01

    Petroleum coke (PC) was expanded by using KMnO4 as oxidant and HClO4 as intercalator so as to decrease the amount of KOH needed for the successive activation. Activated carbon (AC) was prepared by activation of the expanded PC (EPC) at KOH/coke mass ratio of 3:1 (denoted as EAC-3). As a comparison, AC was also made by activation of PC at KOH/coke mass ratio of 3:1, 4:1 and 5:1 (denoted as AC-3, AC-4 and AC-5). Influence of expanding modification on the structure and performance of PC and AC was investigated. The results revealed that the expanding treatment increased the interplanar distance of PC microcrystalline from 0.344 to 0.362 nm and decreased the microcrystalline thickness from 2.34 to 1.57 nm. The specific surface area of EAC-3 and AC-5 was 3461 and 3291 m2ṡg-1, respectively. The average pore size of EAC-3 was 2.19 nm, which is 0.11 nm larger than that of AC-5. At a scan rate of 0.5 mVṡs-1, EAC-3 and AC-5 achieved a specific gravimetric capacitance of 486 and 429 Fṡg-1, respectively. Supercapacitor based on EAC-3 possessed lower resistance and better power performance.

  9. Oxygen-containing coke species in zeolite-catalyzed conversion of methanol to hydrocarbons

    KAUST Repository

    Liu, Zhaohui

    2016-10-06

    Zeolites are the most commonly used catalysts for methanol-to-hydrocarbon (MTH) conversion. Here, we identified two oxygen-containing compounds as coke species in zeolite catalysts after MTH reactions. We investigated the possible influences of the oxygen-containing compounds on coke formation, catalyst deactivation, product selectivity, and the induction period of the MTH reaction through a series of controlled experiments in which one of the identified compounds (2,3-dimethyl-2-cyclopenten-1-one) was co-fed with methanol over a zeolite H-ZSM-5 catalyst. Our results allow us to infer that once produced, the oxygen-containing compounds block the Brønsted acid sites by strong chemisorption and their rapid conversion to aromatics expedites the formation of coke and thus the deactivation of the catalyst. A minor effect of the production of such compounds during the MTH reaction is that the aromatic-based catalytic cycle can be slightly promoted to give higher selectivity to ethylene.

  10. Numerical modelling of the CHEMREC black liquor gasification process. Conceptual design study of the burner in a pilot gasification reactor

    Energy Technology Data Exchange (ETDEWEB)

    Marklund, Magnus

    2001-02-01

    The work presented in this report is done in order to develop a simplified CFD model for Chemrec's pressurised black liquor gasification process. This process is presently under development and will have a number of advantages compared to conventional processes for black liquor recovery. The main goal with this work has been to get qualitative information on influence of burner design for the gas flow in the gasification reactor. Gasification of black liquor is a very complex process. The liquor is composed of a number of different substances and the composition may vary considerably between liquors originating from different mills and even for black liquor from a single process. When a black liquor droplet is gasified it loses its organic material to produce combustible gases by three stages of conversion: Drying, pyrolysis and char gasification. In the end of the conversion only an inorganic smelt remains (ideally). The aim is to get this smelt to form a protective layer, against corrosion and heat, on the reactor walls. Due to the complexity of gasification of black liquor some simplifications had to be made in order to develop a CFD model for the preliminary design of the gasification reactor. Instead of modelling droplets in detail, generating gas by gasification, sources were placed in a prescribed volume where gasification (mainly drying and pyrolysis) of the black liquor droplets was assumed to occur. Source terms for the energy and momentum equations, consistent with the mass source distribution, were derived from the corresponding control volume equations by assuming a symmetric outflow of gas from the droplets and a uniform degree of conversion of reactive components in the droplets. A particle transport model was also used in order to study trajectories from droplets entering the reactor. The resulting model has been implemented in a commercial finite volume code (AEA-CFX) through customised Fortran subroutines. The advantages with this simple

  11. Effect of the catalyzing combustion of coke breeze on the energy saving in sinter process

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The mechanism of additive ZC-1 for catalyzing combustion of coke breeze in sintering of iron one fines was studied by using X-ray Diffraction, TGA and GC (Gas Chromatographer), by which energy saving was achieved on sinter pot test. The results show that the distance between cleavage planes is enlarged and the π-electrons are re-distibuted because of the insertion of cations/molecules of ZC-1 into the cleavage planes of carbon , resulting in the weakening of C-C bond, improving the adsorption of oxygen and lowering the activation energy of gasification of carbon from 25.8 kJ/mol to 18.9 kJ/mol , and the burning rate being increased and combustion residual reduced, all of which can lead to lower solid fuel consumption . Compared with the sintering test without addition of additives , the solid fuel consumption is reduced by 16.0%, meanwhile, the rate of finished sinter, the output of finished sinter and the tumbling index are increased by 2.03%, 7.0% and 3.71%, respectively, with incorporating 0.2% of additive ZC-1 in the sintering mixture, which is in agreement with the catalyzing mechanism of ZC-1.

  12. Gasification of Refuse-Derived Fuel (RDF

    Directory of Open Access Journals (Sweden)

    Haydary Juma

    2016-03-01

    Full Text Available In this work, the gasification of a fraction of municipal solid waste, MSW, generally separated from inorganic materials and biodegradable components, the so-called refuse-derived fuel (RDF, was studied using material characterisation methods, and the modelling of an industrial scale process was presented. The composition of RDF was determined by the separation of a representative sample into its basic components (paper, foils, hard plastics, textiles. All RDF components as well as a representative mixed sample of the RDF were studied using a thermogravimetric analysis (TGA, elemental analysis and bomb calorimetry to determine their proximate and elemental compositions, and a higher heating value. An industrial scale gasification process was studied by mathematical modelling and computer simulations. All techniques, gasification with air, gasification with oxygen, and gasification with both oxygen and steam were investigated under different conditions. The RDF conversion of 100 % was achieved by the gasification with air at the air to RDF mass ratio of 3.2. The gas heating value was 4.4 MJ/Nm3. The gasification of RDF using oxygen enables the production of gas with the heating value of around 10 MJ/Nm3 at the oxygen to RDF mass ratio of 0.65. By increasing the steam to the RDF mass ratio, the contents of H2 and CO2 increased, while the content of CO, reactor temperature and the gas heating value decreased.

  13. Groundwater Pollution from Underground Coal Gasification

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In situ coal gasification poses a potential environmental risk to groundwater pollution although it depends mainly on local hydrogeological conditions.In our investigation, the possible processes of groundwater pollution originating from underground coal gasification (UCG) were analyzed.Typical pollutants were identified and pollution control measures are proposed.Groundwater pollution is caused by the diffusion and penetration of contaminants generated by underground gasification processes towards surrounding strata and the possible leaching of underground residue by natural groundwater flow after gasification.Typical organic pollutants include phenols, benzene, minor components such as PAHs and heterocyclics.Inorganic pollutants involve cations and anions.The natural groundwater flow after gasification through the seam is attributable to the migration of contaminants, which can be predicted by mathematical modeling.The extent and concentration of the groundwater pollution plume depend primarily on groundwater flow velocity, the degree of dispersion and the adsorption and reactions of the various contaminants.The adsorption function of coal and surrounding strata make a big contribution to the decrease of the contaminants over time and with the distance from the burn cavity.Possible pollution control measures regarding UCG include identifying a permanently, unsuitable zone, setting a hydraulic barrier and pumping contaminated water out for surface disposal.Mitigation measures during gasification processes and groundwater remediation after gasification are also proposed.

  14. Gasification combined cycle power generation - process alternatives

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E.; Korhonen, M.

    1988-01-01

    Interest in Integrated Gasification Combined Cycle (IGCC) power plants has recently increased also in Finland. The IGCC systems offer the potential of superior efficiency and environmental performance over conventional pulverized coal or peat fired boilers. Potential applications are both large-scale electricity production from coal and medium-scale combined heat and electricity production. In the latter case, the gasification process should also be applicable to peat and wood. Several IGCC processes have been developed in USA and in Europe. These processes differ from each other in many respects. Nearest to commercialization are processes, which employ oxygen gasification and cold gas cleanup. The Cool Water plant, which was brought into operation in 1984 in USA, has demonstrated the feasibility of an IGCC system using Texaco entrained-bed gasifier. Several pressurized fluidized-bed and fixed-bed gasification processes have also reached a pilot or demonstration stage with a wide variety of coals from lignite to hard coal. Pressurized fluidized-bed gasification of peat (Rheinbraun-HTW-process) will also be demonstrated at the peat ammonia plant of Kemira Oy, which will be commissioned in 1988 in Oulu, Finland. Oxygen gasification and cold gas cleanup are, however, economically viable only in large-scale applications. Technology is being developed to simplify the IGCC system, in order to reduce its capital costs and increase its efficiency. Air gasification combined with ho gas cleanup seems to have a great potential of improving the competitiveness of the IGCC system.

  15. EARLY ENTRANCE CO-PRODUCTION PLANT-DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    Energy Technology Data Exchange (ETDEWEB)

    Unknown

    2002-07-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors entered into a Cooperative Agreement with the US Department of Energy (DOE) and the National Energy Technology Laboratory (NETL) to assess the techno-economic viability of building an Early Entrance Co-Production Plant (EECP) in the US to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases. Phase 1 is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase 2 is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase 3 updates the original EECP design based on results from Phase 2, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report covers the period performance from April 1, 2002 through June 30, 2002.

  16. 大型焦炉荒煤气导出和外逸状况的剖析%Analysis of raw gas transmission and leakage from large scale coke oven battery

    Institute of Scientific and Technical Information of China (English)

    龚俊库

    2014-01-01

    Based on the influencing factors of gas transmission , three devices to inhale gas from large scale coke oven battery are introduced in this paper .Gas leakage during coking and coal charging to large scale coke oven battery is analyzed .%根据荒煤气导出的影响因素,介绍了大型焦炉荒煤气导出使用的3种装置,同时分析了大型焦炉在结焦过程中和装煤操作时荒煤气的外逸状况。

  17. Carbonization behaviour of woody biomass and resulting metallurgical coke properties

    Energy Technology Data Exchange (ETDEWEB)

    Matsumura, T.; Ichida, M.; Nagasaka, T.; Kato, K. [Tohoku University, Miyagi (Japan). Graduate School for Environmental Studies

    2008-07-01

    The technology using waste wood from construction and thinned wood that are not recycled in the woody biomass as one of raw materials for producing metallurgical coke was examined in detail by adding them to coal and carbonizing them. In the carbonization tests, four types of woody biomasses showed substantially almost the same results in respect to material balance and composition of carbonized products. Compared with raw woods, woody biomasses compressively formed to not smaller than 10 mm permit an increase in the addition rate to 1.5% while inhibiting the lowering of coke strength. Hot compressive forming at 200-350 degrees C where pyrolysis of woody biomass occurs inhibits the lowering of coke strength and will therefore permit an increase in the use of woody biomasses. As a result, the possibility to use as a raw material for the coke manufacturing by adding the compressively formed woody biomass was found.

  18. RESIDUA UPGRADING EFFICIENCY IMPROVEMENT MODELS: WRI COKING INDEXES

    Energy Technology Data Exchange (ETDEWEB)

    John F. Schabron; Joseph F. Rovani, Jr.; Francis P. Miknis; Thomas F. Turner

    2003-06-01

    Pyrolysis experiments were conducted with three residua at 400 C (752 F) at various residence times. The wt % coke and gaseous products were measured for the product oils. The Western Research Institute (WRI) Coking Indexes were determined for the product oils. Measurements were made using techniques that might correlate with the Coking Indexes. These included spin-echo proton nuclear magnetic resonance spectroscopy, heat capacity measurements at 280 C (536 F), and ultrasonic attenuation. The two immiscible liquid phases that form once coke formation begins were isolated and characterized for a Boscan residuum pyrolyzed at 400 C (752 F) for 55 minutes. These materials were analyzed for elemental composition (CHNS), porphyrins, and metals (Ni,V) content.

  19. Prediction of coking dynamics for wet coal charge

    Directory of Open Access Journals (Sweden)

    Kardaś Dariusz

    2015-09-01

    Full Text Available A one-dimensional transient mathematical model describing thermal and flow phenomena during coal coking in an oven chamber was studied in the paper. It also accounts for heat conduction in the ceramic oven wall when assuming a constant temperature at the heating channel side. The model was solved numerically using partly implicit methods for gas flow and heat transfer problems. The histories of temperature, gas evolution and internal pressure were presented and analysed. The theoretical predictions of temperature change in the centre plane of the coke oven were compared with industrialscale measurements. Both, the experimental data and obtained numerical results show that moisture content determines the coking process dynamics, lagging the temperature increase above the water steam evaporation temperature and in consequence the total coking time. The phenomenon of internal pressure generation in the context of overlapping effects of simultaneously occurring coal transitions - devolatilisation and coal permeability decrease under plastic stage - was also discussed.

  20. RESIDUA UPGRADING EFFICIENCY IMPROVEMENT MODELS: WRI COKING INDEXES

    Energy Technology Data Exchange (ETDEWEB)

    John F. Schabron; Joseph F. Rovani, Jr.; Francis P. Miknis; Thomas F. Turner

    2003-06-01

    Pyrolysis experiments were conducted with three residua at 400 C (752 F) at various residence times. The wt % coke and gaseous products were measured for the product oils. The Western Research Institute (WRI) Coking Indexes were determined for the product oils. Measurements were made using techniques that might correlate with the Coking Indexes. These included spin-echo proton nuclear magnetic resonance spectroscopy, heat capacity measurements at 280 C (536 F), and ultrasonic attenuation. The two immiscible liquid phases that form once coke formation begins were isolated and characterized for a Boscan residuum pyrolyzed at 400 C (752 F) for 55 minutes. These materials were analyzed for elemental composition (CHNS), porphyrins, and metals (Ni,V) content.

  1. Macauba gasification; Gaseificacao da macauba

    Energy Technology Data Exchange (ETDEWEB)

    Santos Filho, Jaime dos; Oliveira, Eron Sardinha de [Instituto Federal de Educacao, Ciencia e Tecnologia da Bahia (IFBA), Vitoria da Conquista, BA (Brazil)], E-mail: jaime@ifba.edu.br; Silva, Jadir Nogueira da; Galvarro, Svetlana Fialho Soria [Universidade Federal de Vicosa (UFV), MG (Brazil); Chaves, Modesto Antonio [Universidade Estadual do Sudoeste da Bahia (UESB), Itapetinga, BA (Brazil). Dept. de Engenharia de Alimentos

    2009-07-01

    For development of a productive activity, with reduced environmental degradation, the use of renewable energy sources as an important option. The gasification has been increasing among the ways of obtaining energy from biomass, and consists of a process where the necessary oxygen to the complete combustion of a fuel it is restricts and, in high temperatures it generates fuel gas of high-quality. In this direction, this work is justified and has its importance as the study of a renewable energy source, macauba coconut (Acrocomia aculeata [Jacq] Lodd), with the gasification process. The objective of this study is to build a biomass concurrent gasifier and evaluate the viability to provide heating for dehydration of fruits, using the macauba coconut as fuel. It was measured the temperature in five points distributed in both gasifier and combustor chamber, being the input area of primary combustor air and also the speed of rotation of the electric motor, using a factorial 3X3 experimental design with three repetitions and interval of measurements of five minutes. The analytical results take to infer that the macauba coconut have potential to be gasified and used for the dehydration of fruits. (author)

  2. Fluidised-bed combustion of gasification residue

    Energy Technology Data Exchange (ETDEWEB)

    Korpela, T.; Kudjoi, A.; Hippinen, I.; Heinolainen, A.; Suominen, M.; Lu Yong [Helsinki Univ. of Technology (Finland). Lab of Energy Economics and Power Plant Engineering

    1996-12-01

    Partial gasification processes have been presented as possibilities for future power production. In the processes, the solid materials removed from a gasifier (i.e. fly ash and bed material) contain unburnt fuel and the fuel conversion is increased by burning this gasification residue either in an atmospheric or a pressurised fluidised-bed. In this project, which is a part of European JOULE 2 EXTENSION research programme, the main research objectives are the behaviour of calcium and sulphur compounds in solids and the emissions of sulphur dioxide and nitrogen oxides (NO{sub x} and N{sub 2}O) in pressurised fluidised-bed combustion of gasification residues. (author)

  3. Power coal plasma gasification. Computation and experiment

    Energy Technology Data Exchange (ETDEWEB)

    N.A. Bastyrev; V.I. Golysh; M.A. Gorokhovski; Yu.E. Karpenko; V.G. Lukiaschenko; V.E. Messerle; A.O. Nagibin; E.F. Osadchaya; S.F. Osadchy; I.G. Stepanov; K.A. Umbetkaliev; A.B. Ustimenko [Combustion Problems Institute, Almaty (Kazakhstan)

    2005-07-01

    Results of complex experimental and numerical investigation of coal plasma gasification in steam and air are presented. To analyse numerically the universal thermodynamic calculation code TERRA was used. The data base of it contains thermodynamic properties for 3500 individual components in temperature interval from 300 to 6000 K. Experiments were fulfilled at an original installation for coal plasma gasification. Nominal power of the plasma gasifier is 100 kW and sum consumption of the reagents is up to 25 kg/h. High integral indexes of the gasification processes were achieved. The numerical and experimental results comparison showed their satisfied agreement. 7 refs., 7 figs., 3 tabs.

  4. Technical comparison between Integrated Gasification Combined Cycle (IGCC) and Natural Gas Combined Cycle (NGCC) power plants

    Energy Technology Data Exchange (ETDEWEB)

    Ortiz, Pablo Andres Silva; Venturini, Osvaldo Jose; Lora, Electo Eduardo Silva [Federal University of Itajuba - UNIFEI, MG (Brazil). Excellence Group in Thermal Power and Distributed Generation - NEST], e-mails: osvaldo@unifei.edu.br, electo@unifei.edu.br

    2010-07-01

    Among the emerging clean coal technologies for power generation, Integrated Gasification Combined Cycle (IGCC) and Natural Gas Combined Cycle (NGCC) systems are receiving considerable attention as a potentially attractive option to reduce the emissions of greenhouse gases (GHG). The main reason is because these systems has high efficiency and low emissions in comparison with traditional power generation plants. Currently in IGCC and NGCC systems at demonstration stage is been considered to implement CCS technology. CO{sub 2} emissions can be avoided in a gasification-based power plant because by transferring almost all carbon compounds to CO{sub 2} through the water gas shift (WGS) reaction, then removing the CO{sub 2} before it is diluted in the combustion stage. The aim of this study is to compare the technical performance of an IGCC system that uses Brazilian coal and petroleum coke as fuel with a NGCC system, with the same fixed output power of 450 MW. The first section of this paper presents the plant configurations of IGCC systems. The following section presents an analysis of NGCC technology. (author)

  5. Fixed-bed gasification research using US coals. Volume 10. Gasification of Benton lignite

    Energy Technology Data Exchange (ETDEWEB)

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the tenth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Benton lignite. The period of gasification test was November 1-8, 1983. 16 refs., 22 figs., 19 tabs.

  6. Mathematical modeling of a rotary hearth coke calciner

    Directory of Open Access Journals (Sweden)

    Hilde C. Meisingset

    1995-10-01

    Full Text Available A mathematical model of a rotary hearth coke calciner is developed. The model is based on first principles including the most important dynamic phenomena. The model is a thermodynamic model involving heat and mass transfer and chemical reactions. Fundamental mass and energy balance equations for the coke phase, the gas phase and the lining are formulated. For the gas phase, a stationary model is used. The equations are solved numerically, and simulated temperature profiles are shown in this paper.

  7. Technology of separation of hydrogen from coke oven gas

    Energy Technology Data Exchange (ETDEWEB)

    Budner, Z.; Morawiec, B.

    1989-01-01

    A process to beindustrialised at the Zdzieszowice coking plant and Kedzierzyn fertiliser works is described. Coke oven gas is scrubbed with methanol and subjected to pressure-swing adsorption. The hydrogen-rich fraction is converted with steam to reduce its CO content and then subjected again to pressure-swing adsorption. The methane-rich fraction from the first PSA stage is processed to 90% CH{sub 4} and a fraction containing 35% ethylene and 10% ethane.

  8. Repairing the wooden frame of chambers in coking furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Nador, Y.; Iruti, M.; Komiya, S.; Matsuno, T.; Ogavakhara, F.

    1983-02-12

    A method and device are proposed for hot repair of the door frames of coking chanbers. The repair is conducted prior to discharge of the coke from the chamber without its cooling or a reduction in temperature. After the doors are removed, a screening plate fettled with a heat insulation material on the chamber side is introduced into the frame, it is attached to the door frame and the required repair is conducted.

  9. Use of thermogravimetry for proximate analysis of coals and cokes

    Energy Technology Data Exchange (ETDEWEB)

    Ottaway, M.

    1982-08-01

    An alternative method for the proximate analysis of coals and cokes using a thermobalance is described. The test measures water content, volatile matter, fixed carbon, and ash residue and takes <10 min to complete. The variety of coals and cokes tested in this investigation have given results which showed good correlation with values from the prescribed method. The thermogravimetric technique appears to be a feasible rapid alternative to standard methods for proximate analysis. (11 refs.)

  10. Optimal control structure of combustion in coke oven battery

    Directory of Open Access Journals (Sweden)

    Karol Kostúr

    2006-10-01

    Full Text Available Big energetic aggregates require a complicated control system, which provide an effective running or production. Among these aggregates belongs the coke – oven battery. This article contains a proposal of the two – level control system. The basic control is realized by a direct digital control. The advanced control continuously optimalizes regulator parameters of the basic control. The present control system has been verified in real conditions of a coking plant.

  11. Study on the adsorption characteristics of modified semi-coke used for treating biologically treated effluent from coking wastewater%改性兰炭对焦化废水生化出水的吸附特性

    Institute of Scientific and Technical Information of China (English)

    王丽娜; 刘尚超; 张垒; 付本全

    2012-01-01

    Semi-coke that has been modified with steam at high temperature is used for the static adsorption of TOC in biochemically treated effluent from coking wastewater. The effects of influencing factors, such as adsorption time, pH,adsorbent dosage,particle size,etc.,on the treatment efficiency are investigated. The results show that after adding 20 g/L 1 -2 mm of modified semi-coke to wastewater whose pH is 4, at room temperature and adsorption time 30 min,the TOC removing rate of biochemically treated effluent from the coking wastewater is more than 60%. The concentration and variety of the organisms in samples after the adsorption process have decreased greatly.%利用水蒸气高温改性后的兰炭静态吸附焦化废水生化出水中的TOC,考察了吸附时间、pH、吸附剂用量、粒径等因素对处理效果的影响.结果表明,向废水(pH=4)中投加20 g/L改性兰炭(粒径1~2 mm),室温下吸附30 min后,对焦化废水生化出水的TOC去除率在60%以上.吸附后水样中的有机物浓度和种类都大幅下降.

  12. Japan`s New Sunshine Project. 1996 Annual Summary of Coal Liquefaction and Gasification; 1996 nendo new sunshine keikaku seika hokokusho gaiyoshu. Sekitan no ekika gasuka

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-11-01

    In reference to the results of the research and development under the fiscal 1996 New Sunshine Project, a report was summed up on coal liquefaction and coal gasification. As to the R and D of coal liquefaction technology, researches were conducted on liquefaction characteristics and engineering properties by coal kind, catalysts for coal liquefaction, liquefaction reaction of coal and reformation utilization of the liquefied products, liquefaction reaction mechanism and coking mechanism, solubility of coal in solvent and catalytic reaction mechanism, solvent reaction mechanism by hydrogen donor solvent, etc. Concerning the R and D of coal gasification technology, made were the basic study of eco-technology adaptable gasification technology and the study of coal gasification enhancing technology. Further, as to the development of bituminous coal liquefaction technology, carried out were the study in pilot plants and the support study of pilot plants. Additionally, R and D were done of the basic technology of coal liquefaction such as upgrading technology and environmentally acceptable coal liquefaction technology, and of coal hydrogasification technology. 3 refs., 81 figs., 25 tabs.

  13. Correlation between porous structure and fracture stress for metallurgical coke

    Energy Technology Data Exchange (ETDEWEB)

    Gardien, J.F.; Lemaire, E.; Dubs, A.; Osmont, P.; Laurent, J.P.; Steiler, J.M. (Institut de Recherches de la Siderurgie Francaise, Maizieres-les-Metz (France))

    1994-05-26

    Various samples of coke have been characterized by diametral compression and the geometry of the porous network has been analysed in terms of fractal structure. It is found that the coke studied exhibits a fractal behaviour on at least two decades. Diametral compression test leads to two different ways of breaking; brittle fracture, and in some cases complex fracture. As expected, the fracture stress is not linked with the fractal dimension in case of brittle fracture, but with the mean size of the largest pores. In case of complex loading conditions, the fracture strength is linked with the fractal dimension. The models of Cook and of Anderson, which integrate fractal description of porous materials in Griffith's theory, do not seem to be valid concerning coke material. The present approach of characterising the porous structure of coke by the fractal dimension seems adapted to explain coke strength, especially under complex stress conditions, but should be extended to an increased number of coke type samples.

  14. Assessment of thermal efficiency of heat recovery coke making

    Science.gov (United States)

    Tiwari, H. P.; Saxena, V. K.; Haldar, S. K.; Sriramoju, S. K.

    2017-02-01

    The heat recovery stamp charge coke making process is quite complicated due to the evolved volatile matter during coking, is partially combusted in oven crown and sole flue in a controlled manner to provide heat for producing metallurgical coke. Therefore, the control and efficient utilization of heat in the oven crown, and sole flue is difficult, which directly affects the operational efficiency. Considering the complexity and importance of thermal efficiency, evolution of different gases, combustion of gasses in oven crown and sole flue, and heating process of coke oven has been studied. A nonlinear regression methodology was used to predict temperature profile of different depth of coal cake during the coking. It was observed that the predicted temperature profile is in good agreement with the actual temperature profile (R2 = 0.98) and is validated with the actual temperature profile of other ovens. A complete study is being done to calculate the material balance, heat balance, and heat losses. This gives an overall understanding of heat flow which affects the heat penetration into the coal cake. The study confirms that 60% heat was utilized during coking.

  15. Vanadium Geochemistry of Oil Sands Fluid Petroleum Coke.

    Science.gov (United States)

    Nesbitt, Jake A; Lindsay, Matthew B J

    2017-03-07

    Vanadium has previously been linked to elevated toxicity of leachates derived from oil sands petroleum coke. However, geochemical controls on V mobility within coke deposits remain poorly constrained. Detailed examinations of porewater and solid-phase V geochemistry were therefore performed on oil sands fluid petroleum coke deposits in Alberta, Canada. Sample collection focused on both active and reclaimed deposits, which contained more than 3 × 10(7) m(3) of fluid petroleum coke. Dissolved V concentrations were highest (up to 3.0 mg L(-1)) immediately below the water table but decreased rapidly with increasing depth. This trend corresponded to a transition from mildly acidic (pH 6-7) and oxic conditions to mildly alkaline (pH 7-8.5) and anoxic conditions. Scanning electron microscopy (SEM), electron microprobe analysis (EMPA), and micro-X-ray fluorescence (μXRF) mapping revealed coke particles exhibited an internal structure characterized by successive concentric layers. The outer margins of these layers were characterized by elevated V, Fe, Si, and Al concentrations, indicating the presence of inorganic phases. Micro-X-ray absorption near-edge structure (μXANES) spectroscopy revealed that V speciation was dominated by V(IV) porphyrins except at outer margins of layers, where octahedrally coordinated V(III) was a major component. Minor to trace V(V) was also detected within fluid petroleum coke particles.

  16. Fissure formation in coke. 1: The mechanism of fissuring

    Energy Technology Data Exchange (ETDEWEB)

    D.R. Jenkins; M.R. Mahoney; J.C. Keating [CSIRO Mathematical and Information Sciences, North Ryde, NSW (Australia)

    2010-07-15

    Pilot scale coke oven experiments, in which carbonisation has been arrested after 2 and 4 h, have been used to identify key aspects of the initial formation and propagation of fissuring in coke. The experiments show that the primary fissure network is formed within the first few hours of coking and the fissures propagate towards the centre of the oven as coking progresses. They also show that some of the initially formed fissures stop propagating, thus increasing the effective fissure spacing as coking continues. A model for the propagation of regular crack arrays has been used to identify the cause of the initial formation of the fissure network, evaluate the fissure spacing and explain the fissure coarsening effect. The coarsening is shown to be due to an instability, in the form of every second fissure stopping. The formation of lateral fissures is shown to be due to tensile stress formation near the tips of stopped fissures and also to increased shrinkage due to a maximum in the coke contraction coefficient at around 700{sup o}C. 45 refs., 11 figs., 1 tab.

  17. Development of Kinetics and Mathematical Models for High Pressure Gasification of Lignite-Switchgrass Blends

    Energy Technology Data Exchange (ETDEWEB)

    Agrawal, Pradeep K. [Georgia Inst. of Technology, Atlanta, GA (United States). School of Chemical and Biomolecular Engineering

    2016-12-20

    (~104 °C/sec), encountered in entrained flow gasifiers. The char morphology, also a function of the heating rate, would influence the transport rates during the char gasification phase. Thus, heating rate plays a critical role through which both, pyrolysis and char gasification, are interconnected. We utilized two complementary gasification experiments: PEFR (pressurized entrained flow gasifier) and PTGA (pressurized thermo-gravimetric analyzer). The PEFR allowed us to study gasification at pressures, temperatures, and heating rates relevant for coal-biomass gasifiers. The PTGA work was useful in understanding the basic chemistry of the evolution of various gaseous species during pyrolysis. These results helped improved our understanding of the chemistry and chemical changes during pyrolysis. The role alkali metals and other inorganics in char gasification using steam and/or CO2 was investigated. Finally, the mathematical models for char gasification without the transport effects were developed at commercial operating conditions.

  18. A high temperature drop-tube and packed-bed solar reactor for continuous biomass gasification

    Science.gov (United States)

    Bellouard, Quentin; Abanades, Stéphane; Rodat, Sylvain; Dupassieux, Nathalie

    2017-06-01

    Biomass gasification is an attractive process to produce high-value syngas. Utilization of concentrated solar energy as the heat source for driving reactions increases the energy conversion efficiency, saves biomass resource, and eliminates the needs for gas cleaning and separation. A high-temperature tubular solar reactor combining drop tube and packed bed concepts was used for continuous solar-driven gasification of biomass. This 1 kW reactor was experimentally tested with biomass feeding under real solar irradiation conditions at the focus of a 2 m-diameter parabolic solar concentrator. Experiments were conducted at temperatures ranging from 1000°C to 1400°C using wood composed of a mix of pine and spruce (bark included) as biomass feedstock. The aim of this study was to demonstrate the feasibility of syngas production in this reactor concept and to prove the reliability of continuous biomass gasification processing using solar energy. The study first consisted of a parametric study of the gasification conditions to obtain an optimal gas yield. The influence of temperature and oxidizing agent (H2O or CO2) on the product gas composition was investigated. The study then focused on solar gasification during continuous biomass particle injection for demonstrating the feasibility of a continuous process. Regarding the energy conversion efficiency of the lab scale reactor, energy upgrade factor of 1.21 and solar-to-fuel thermochemical efficiency up to 28% were achieved using wood heated up to 1400°C.

  19. Biomass-oxygen gasification in a high-temperature entrained-flow gasifier.

    Science.gov (United States)

    Zhou, Jinsong; Chen, Qing; Zhao, Hui; Cao, Xiaowei; Mei, Qinfeng; Luo, Zhongyang; Cen, Kefa

    2009-01-01

    The technology associated with indirect biomass liquefaction is currently arousing increased attention, as it could ensure a supply of transportation fuels and reduce the use of petroleum. The characteristics of biomass-oxygen gasification in a bench-scale laminar entrained-flow gasifier were studied in the paper. Experiments were carried out to investigate the influence of some key factors, including reaction temperature, residence time and oxygen/biomass ratio, on the gasification. The results indicated that higher temperature favored H2 and CO production. Cold gas efficiency was improved by N10% when the temperature was increased from 1000 to 1400 degrees C. The carbon conversion increased and the syngas quality was improved with increasing residence time. A shorter residence resulted in incomplete gasification. An optimal residence time of 1.6 s was identified in this study. The introduction of oxygen to the gasifier strengthened the gasification and improved the carbon conversion, but lowered the lower heating value and the H2/CO ratio of the syngas. The optimal oxygen/biomass ratio in this study was 0.4. The results of this study will help to improve our understanding of syngas production by biomass high-temperature gasification.

  20. A back analysis of the temperature field in the combustion volume space during underground coal gasification

    Institute of Scientific and Technical Information of China (English)

    Chen Liang; Hou Chaohu; Chen Jiansheng; Xu Jiting

    2011-01-01

    The exact shape and size of the gasification channel during underground coal gasification (UGC) are of vital importance for the safety and stability of the upper parts of the geological formation.In practice existing geological measurements are insufficient to obtain such information because the coal seam is typically deeply buried and the geological conditions are often complex.This paper introduces a cylindrical model for the gasification channel.The rock and soil masses are assumed to be homogeneous and isotropic and the effect of seepage on the temperature field was neglected.The theory of heat conduction was used to write the equation predicting the temperature field around the gasification channel.The idea of an excess temperature was introduced to solve the equations.Applying this model to UCG in the field for an influence radius,r,of 70 m gave the model parameters,u1,2.3..,of 2.4,5.5,8.7...By adjusting the radius (2,4,or 6 m) reasonable temperatures of the gasification channel were found for 4 m.The temperature distribution in the vertical direction,and the combustion volume,were also calculated.Comparison to field measurements shows that the results obtained from the proposed model are very close to practice.

  1. Taguchi approach for co-gasification optimization of torrefied biomass and coal.

    Science.gov (United States)

    Chen, Wei-Hsin; Chen, Chih-Jung; Hung, Chen-I

    2013-09-01

    This study employs the Taguchi method to approach the optimum co-gasification operation of torrefied biomass (eucalyptus) and coal in an entrained flow gasifier. The cold gas efficiency is adopted as the performance index of co-gasification. The influences of six parameters, namely, the biomass blending ratio, oxygen-to-fuel mass ratio (O/F ratio), biomass torrefaction temperature, gasification pressure, steam-to-fuel mass ratio (S/F ratio), and inlet temperature of the carrier gas, on the performance of co-gasification are considered. The analysis of the signal-to-noise ratio suggests that the O/F ratio is the most important factor in determining the performance and the appropriate O/F ratio is 0.7. The performance is also significantly affected by biomass along with torrefaction, where a torrefaction temperature of 300°C is sufficient to upgrade eucalyptus. According to the recommended operating conditions, the values of cold gas efficiency and carbon conversion at the optimum co-gasification are 80.99% and 94.51%, respectively.

  2. Bio-syngas production from agro-industrial biomass residues by steam gasification.

    Science.gov (United States)

    Pacioni, Tatiana Ramos; Soares, Diniara; Domenico, Michele Di; Rosa, Maria Fernanda; Moreira, Regina de Fátima Peralta Muniz; José, Humberto Jorge

    2016-12-01

    This study evaluated the steam gasification potential of three residues from Brazilian agro-industry by assessing their reaction kinetics and syngas production at temperatures from 650 to 850°C and a steam partial pressure range of 0.05 to 0.3bar. The transition temperature between kinetic control and diffusion control regimes was identified. Prior to the gasification tests, the raw biomasses, namely apple pomace, spent coffee grounds and sawdust, were pyrolyzed in a fixed-bed quartz tubular reactor under controlled conditions. Gasification tests were performed isothermally in a magnetic suspension thermobalance and the reaction products were analyzed by a gas chromatograph with TCD/FID detectors. According to the characterization results, the samples presented higher carbon and lower volatile matter contents than the biomasses. Nevertheless, all of the materials had high calorific value. Syngas production was influenced by both temperature and steam partial pressure. Higher concentrations of H2 and CO were found in the conversion range of 50-80% and higher concentrations of CO2 in conversions around 10%, for all the gasified biochars. The H2/CO decreased with increasing temperature, mainly in kinetic control regime, in the lower temperature range. The results indicate the gasification potential of Brazilian biomass residues and are an initial and important step in the development of gasification processes in Brazil. Copyright © 2016 Elsevier Ltd. All rights reserved.

  3. Impact of feedstock properties and operating conditions on sewage sludge gasification in a fixed bed gasifier.

    Science.gov (United States)

    Werle, Sebastian

    2014-10-01

    This work presents results of experimental studies on the gasification process of granulated sewage sludge in a laboratory fixed bed gasifier. Nowadays, there is a large and pressing need for the development of thermal methods for sewage sludge disposal. Gasification is an example of thermal method that has several advantages over the traditional combustion. Gasification leads to a combustible gas, which can be used for the generation of useful forms of final energy. It can also be used in processes, such as the drying of sewage sludge directly in waste treatment plant. In the present work, the operating parameters were varied over a wide range. Parameters, such as air ratio λ = 0.12 to 0.27 and the temperature of air preheating t = 50 °C to 250 °C, were found to influence temperature distribution and syngas properties. The results indicate that the syngas heating value decreases with rising air ratio for all analysed cases: i.e. for both cold and preheated air. The increase in the concentration of the main combustible components was accompanied by a decrease in the concentration of carbon dioxide. Preheating of the gasification agent supports the endothermic gasification and increases hydrogen and carbon monoxide production. © The Author(s) 2014.

  4. Co-gasification of coal and biomass: Synergy, characterization and reactivity of the residual char.

    Science.gov (United States)

    Hu, Junhao; Shao, Jingai; Yang, Haiping; Lin, Guiying; Chen, Yingquan; Wang, Xianhua; Zhang, Wennan; Chen, Hanping

    2017-11-01

    The synergy effect between coal and biomass in their co-gasification was studied in a vertical fixed bed reactor, and the physic-chemical structural characteristics and gasification reactivity of the residual char obtained from co-gasification were also investigated. The results shows that, conversion of the residual char and tar into gas is enhanced due to the synergy effect between coal and biomass. The physical structure of residual char shows more pore on coal char when more biomass is added in the co-gasification. The migration of inorganic elements between coal and biomass was found, the formation and competitive role of K2SiO3, KAlSiO4, and Ca3Al2(SiO4)3 is a mechanism behind the synergy. The graphization degree is enhanced but size of graphite crystallite in the residual char decreases with biomass blending ratio increasing. TGA results strongly suggest the big difference in the reactivity of chars derived from coal and biomass in spite of influence from co-gasification. Copyright © 2017 Elsevier Ltd. All rights reserved.

  5. Comparison of phosphorus recovery from incineration and gasification sewage sludge ash.

    Science.gov (United States)

    Parés Viader, Raimon; Jensen, Pernille Erland; Ottosen, Lisbeth M; Thomsen, Tobias P; Ahrenfeldt, Jesper; Hauggaard-Nielsen, Henrik

    2017-03-01

    Incineration of sewage sludge is a common practice in many western countries. Gasification is an attractive option because of its high energy efficiency and flexibility in the usage of the produced gas. However, they both unavoidably produce sewage sludge ashes, a material that is rich in phosphorus, but which is commonly landfilled or used in construction materials. With current uncertainty in phosphate rock supply, phosphorus recovery from sewage sludge ashes has become interesting. In the present work, ashes from incineration and gasification of the same sewage sludge were compared in terms of phosphorus extractability using electrodialytic (ED) methods. The results show that comparable recovery rates of phosphorus were achieved with a single ED step for incineration ashes and a sequential combination of two ED steps for gasification ashes, which was due to a higher influence of iron and/or aluminium in phosphorus solubility for the latter. A product with lower level of metallic impurities and comparable to wet process phosphoric acid was eventually obtained from gasification ashes. Thus, gasification becomes an interesting alternative to incineration also in terms of phosphorus separation.

  6. Microwave-enhanced CO2 gasification of oil palm shell char.

    Science.gov (United States)

    Lahijani, Pooya; Zainal, Zainal Alimuddin; Mohamed, Abdul Rahman; Mohammadi, Maedeh

    2014-04-01

    CO2 gasification of oil palm shell (OPS) char to produce CO through the Boudouard reaction (C + CO2 ↔ 2CO) was investigated under microwave irradiation. A microwave heating system was developed to carry out the CO2 gasification in a packed bed of OPS char. The influence of char particle size, temperature and gas flow rate on CO2 conversion and CO evolution was considered. It was attempted to improve the reactivity of OPS char in gasification reaction through incorporation of Fe catalyst into the char skeleton. Very promising results were achieved in our experiments, where a CO2 conversion of 99% could be maintained during 60 min microwave-induced gasification of iron-catalyzed char. When similar gasification experiments were performed in conventional electric furnace, the superior performance of microwave over thermal driven reaction was elucidated. The activation energies of 36.0, 74.2 and 247.2 kJ/mol were obtained for catalytic and non-catalytic microwave and thermal heating, respectively. Copyright © 2014 Elsevier Ltd. All rights reserved.

  7. Gasification of biomass and coal in a pressurised fluidised bed gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Andries, J.; Jong, W. de; Hein, K.R.G. [Technische Univ. Delft (Netherlands)

    1998-09-01

    During a 3 year (1996-1998) multinational JOULE project, partly funded by the EU, experimental and theoretical research is being done on co-gasification of biomass (pelletised straw and Miscanthus) and coal in a pressurised fluidised bed reactor. The influence of feedstock and operating conditions on gasification characteristics has been studied using a 1.5 MW{sub th} gasifier, which has been operated at a pressure of 5 bar and temperatures up to 900 C. The project and the test rig are described and results obtained in the first part of the project are presented and analysed. (orig.)

  8. Investigation of plasma-aided bituminous coal gasification

    Energy Technology Data Exchange (ETDEWEB)

    Matveev, I.B.; Messerle, V.E.; Ustimenko, A.B. [Applied Plasma Technology, Mclean, VA (United States)

    2009-04-15

    This paper presents thermodynamic and kinetic modeling of plasma-aided bituminous coal gasification. Distributions of concentrations, temperatures, and velocities of the gasification products along the gasifier are calculated. Carbon gasification degree, specific power consumptions, and heat engineering characteristics of synthesis gas at the outlet of the gasifier are determined at plasma air/steam and oxygen/steam gasification of Powder River Basin bituminous coal. Numerical simulation showed that the plasma oxygen/steam gasification of coal is a more preferable process in comparison with the plasma air/steam coal gasification. On the numerical experiments, a plasma vortex fuel reformer is designed.

  9. Coal gasification for electric power generation.

    Science.gov (United States)

    Spencer, D F; Gluckman, M J; Alpert, S B

    1982-03-26

    The electric utility industry is being severely affected by rapidly escalating gas and oil prices, restrictive environmental and licensing regulations, and an extremely tight money market. Integrated coal gasification combined cycle (IGCC) power plants have the potential to be economically competitive with present commercial coal-fired power plants while satisfying stringent emission control requirements. The current status of gasification technology is discussed and the critical importance of the 100-megawatt Cool Water IGCC demonstration program is emphasized.

  10. Corrosion during gasification of biomass and waste

    OpenAIRE

    Källström, Rikard

    1993-01-01

    The gasification of biomass and waste results in severe atmospheric corrosion conditions. The problems arise because of the low oxygen content which prevents the metal forming stable and protective oxide surface layer. Consequently it is possible for the aggressive sulphur and chlorine present in the gas to attack the metal. In the Studsvik CFB gasification pilot plant, which uses RDF (Refuse Derived Fuel), the performance of 20 metallic and ceramic materials has been studied. Materials teste...

  11. Investigation of the Anisotropic Behavior of Wood Char Particles during Gasification

    DEFF Research Database (Denmark)

    Henriksen, Ulrik Birk; Hindsgaul, Claus; Qvale, Einar Bjørn

    2006-01-01

    (R) and tangential (T) directions. Despite this, this property has normally not been included in mathematical model descriptions of gasification of thermally thick particles. The present paper describes a study of the influence of the anisotropy on the reactivity of thermally thick char particles...... during gasification of wood using macro TGA equipment. The char particles, in the form of slabs (approximately 50 × 70 × 10 mm), were produced by pyrolysis of wood slabs that had been cut from the trunk of beech trees. The char slabs were grouped into three categories according to the orientation...... of the normal to the greater surface of the slabs L, R, or T (see Figure 8). When the smaller surfaces were coated with alumina silicate, the gasification agent could only enter the interior of the slabs through the greater surfaces. Thermally thick char particles from beech and pine reacted more slowly...

  12. Comparison of phosphorus recovery from incineration and gasification sewage sludge ash

    DEFF Research Database (Denmark)

    Parés Viader, Raimon; Jensen, Pernille Erland; Ottosen, Lisbeth M.

    Incineration of sewage sludge is a common practice in many western countries. Gasification is an attractive option because of its high energy efficiency and flexibility in the usage of the produced gas. However, they both unavoidably produce sewage sludge ash (SSA), a material which is rich...... in phosphorus (P), but that it is commonly landfilled or used in construction materials. With current uncertainty in phosphate rock (PR) supply, P recovery from SSA has become interesting. In the present work, ashes from incineration and gasification of the same sewage sludge were compared in terms of P...... extractability using electrodialytic (ED) methods. The results show that comparable recovery rates of P were achieved with a single ED step for incineration SSA and a sequential combination of two ED steps for gasification SSA, which was due to a higher influence of Fe and/or Al in P solubility for the latter...

  13. Supercritical water gasification of organic acids and alcohols: the effect of chain length

    NARCIS (Netherlands)

    Chakinala, A.G.; Kumar, S.; Kruse, A.; Kersten, S.R.A.; Swaaij, van W.P.M.; Brilman, D.W.F.

    2013-01-01

    We report the influence of the molecular structure on the gasification behaviour for a homologous series of linear chain (C1–C8) carboxylic acids and alcohols in supercritical water (600 °C and 250 bar) at two different concentrations (10 and 20 wt%). The initial concentration of carboxylic acids ha

  14. Supercritical water gasification of biomass: an experimental study of model compounds and potential biomass feeds

    NARCIS (Netherlands)

    Chakinala, Anand Gupta

    2013-01-01

    Gasification of biomass in supercritical water is a complex process. In supercritical water ideally the biomass structure and the larger molecules are broken down into smaller, gaseous components under the influence of radicals. However, the biomass is normally fed to the system at low temperature a

  15. Gasification integrated to combined cycles; Gasificacion integrada a ciclos combinados

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez M, Manuel F; Alcaraz C, Agustin M [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico)

    2001-07-01

    The mineral coal is one of the most abundant fuels in the planet, but it has important amounts of sulfur and ashes that make difficult their use. On the other hand, many countries at the present time prevent to use the fuel oil as combustible with conventional technologies due to the metal and sulfur contents. Finally, in the new schemes of oil refinement it is anticipated to use the coking to take advantage of the barrel bottoms. The remainder product of this process, known as refinery coke, has a low commercial value, a high calorific power and high sulfur content and metals. The gasification has been developed in the last the two decades, in the highly industrialized countries, as an alternative for the efficient and clean generation of electricity from dirty fuels, as well as for obtaining certain fuels in places where access to petroleum is not available, but to the coal. This technology fulfills the strictest regulations of the world in what polluting emissions refers and it is the only solution, next to the fluidized beds, for the problems that present some fuels that are difficult to burn with conventional technologies, as the mineral coal, the petroleum coke and even the liquid remainders of the refinement. With base in the former, it is possible to think about the integration of this technology to a combined cycle plant for the generation of electricity or to a refinery generating steam, electrical energy, hydrogen and other consumables at a competitive cost, in such a way that the problems of handling and storage of the remainders are solved; on the other hand the use of the primary power resources in the country is maximized. [Spanish] El carbon mineral es uno de los combustibles mas abundantes en el planeta, pero posee cantidades importantes de azufre y cenizas que dificultan su utilizacion. Por otra parte, muchos paises en la actualidad impiden utilizar el combustoleo como combustible para tecnologias convencionales debido a los contenidos de azufre y

  16. Study of the influence of the coke composition and temperature on the simulation of the catalyst regeneration on fixed bed reactor - modified grain model. Estudio de la influencia de la composicion del coque y la temperatura en la simulacion de la regeneracion de catalizadores en reactores de lecho fijo - modelo de grano modificado

    Energy Technology Data Exchange (ETDEWEB)

    Brito Alayon, A.; Gonzalez Mendoza, L.A.; Arvelo Alvarez, R.; Garcia Alvarez, F. (Universidad de La Laguna, La Laguna (Spain). Dept. de Ingenieria Quimica y Tecnologia Farmaceutica)

    1990-01-01

    A modified grain model has been used. Higher maxima of temperature are obtained when cokes are used with higher hydrogen contents. All the compositions produce the same hydrogen and carbon profiles at long reaction times. The results show that the highest initial temperature which give temperatures lower than that of sintering should be used. 14 refs., 6 figs., 2 tabs.

  17. Thermodynamic Analyses of Biomass Gasification Integrated Externally Fired, Post-Firing and Dual-Fuel Combined Cycles

    Directory of Open Access Journals (Sweden)

    Saeed Soltani

    2015-01-01

    Full Text Available In the present work, the results are reported of the energy and exergy analyses of three biomass-related processes for electricity generation: the biomass gasification integrated externally fired combined cycle, the biomass gasification integrated dual-fuel combined cycle, and the biomass gasification integrated post-firing combined cycle. The energy efficiency for the biomass gasification integrated post-firing combined cycle is 3% to 6% points higher than for the other cycles. Although the efficiency of the externally fired biomass combined cycle is the lowest, it has an advantage in that it only uses biomass. The energy and exergy efficiencies are maximized for the three configurations at particular values of compressor pressure ratios, and increase with gas turbine inlet temperature. As pressure ratio increases, the mass of air per mass of steam decreases for the biomass gasification integrated post-firing combined cycle, but the pressure ratio has little influence on the ratio of mass of air per mass of steam for the other cycles. The gas turbine exergy efficiency is the highest for the three configurations. The combustion chamber for the dual-fuel cycle exhibits the highest exergy efficiency and that for the post-firing cycle the lowest. Another benefit of the biomass gasification integrated externally fired combined cycle is that it exhibits the highest air preheater and heat recovery steam generator exergy efficiencies.

  18. Comparative study on stability and coke deposition over supported Rh and FePO4 catalysts for oxy-bromination of methane

    Institute of Scientific and Technical Information of China (English)

    Ronghe; Lin; Yunjie; Ding; Runqin; Wang

    2014-01-01

    Rhodium- and iron phosphate-based catalysts are by far the most promising catalysts for oxy-bromination of methane(OBM) reaction. However, most literature reported either Rh- or FePO4-based catalysts, and the results were rarely studied in a uniform environmental condition. In this report, comparative study was conducted on silica- and silicon carbide-supported rhodium and iron phosphate catalysts with the main focuses on stability performance and coke deposition. The catalytic results demonstrated that the stability of both Rh- and FePO4-based catalysts was greatly influenced by the supports used, and silicon carbide-supported catalysts showed much better anti-coking ability as compared with silica-supported ones. Temperature-programmed oxidation over the used catalysts further indicated that the coke formation mechanisms were completely different between silica-supported rhodium and iron phosphate catalysts. While cokes might be caused by condensation of CH2Br2over supported iron phosphate, methane decomposition might be the reason for coke formation over silica-supported rhodium catalyst. These findings might pave the way for designing highly efficient and stable catalysts of the OBM reaction.

  19. Pretreatment of coking wastewater using anaerobic sequencing batch reactor (ASBR)

    Institute of Scientific and Technical Information of China (English)

    LI Bing; SUN Ying-lan; LI Yu-ying

    2005-01-01

    A laboratory-scale anaerobic sequencing batch reactor (ASBR) was used to pretreat coking wastewater. Inoculated anaerobic granular biomass was acclimated for 225 d to the coking wastewater, and then the biochemical methane potential (BMP)of the coking wastewater in the acclimated granular biomass was measured. At the same time, some fundamental technological factors, such as the filling time and the reacting time ratio (tf/tr), the mixing intensity and the intermittent mixing mode, that affect anaerobic pretreatment of coking wastewater with ASBR, were evaluated through orthogonal tests. The COD removal efficiency reached 38%~50% in the stable operation period with the organic loading rate of 0.37~0.54 kg COD/(m3.d) at the optimum conditions of tf/tr, the mixing intensity and the intermittent mixing mode. In addition, the biodegradability of coking wastewater distinctly increased after the pretreatment using ASBR. At the end of the experiment, the microorganism forms on the granulated sludge in the ASBR were observed using SEM (scanning electron microscope) and fluoroscope. The results showed that the dominant microorganism on the granular sludge was Methanosaeta instead of Methanosarcina dominated on the inoculated sludge.

  20. Disposal of Waste Plastics With Traditional Coking Process

    Institute of Scientific and Technical Information of China (English)

    CAI Jiu-ju; YU Guang-wei; LIAO Hong-qiang; QIAN Kai; ZHAO Pen; HE Ya-bin

    2006-01-01

    A new technology for treating waste plastics (WP) by traditional coking process was introduced. With a thermo-balance and a 10 g atmospheric fixed bed reactor, the thermo-gravimetric behavior and product were studied during co-coking of WP with blended coal. And then, using a coke-oven with capacity of 200 kg, the characteristics of products were assessed. The results showed that there is an overlapping temperature range (200-550 ℃) of decomposition between WP and blended coal, and the pyrolysis synergism index η and synergism strength β proposed could evaluate the synergism between them. 1% of added WP results in the maximum synergism in all series experiments. The increase of added WP decreases the synergism. Tar yield in co-coking is increased with the decrease of water yield for synergism. Moreover, it was also found that the quality indexes of coke, such as M10, M40, CRI and CSR, are degraded with the increase of WP until 4%, though the quality of tar and gas is optimized for WP addition.

  1. Effect of oxygen potential on sulphur dioxide activation of oil sands fluid coke and characteristics of activated coke in mercury adsorption

    Energy Technology Data Exchange (ETDEWEB)

    Morris, E.A.; Jia, C.Q. [Toronto Univ., ON (Canada). Dept. of Chemical Engineering and Applied Chemistry; Tong, S. [Wuhan Univ. of Science and Technology, Wuhan, Hobei (China). Dept. of Chemical Engineering

    2007-07-01

    A sulphur-impregnated activated carbon (SIAC) technology was modified for use in copper smelters in order to mitigate mercury and sulphur dioxide (SO{sub 2}) emissions. Elemental sulphur was captured as a co-product. The study examined the feasibility of reducing levels of SO{sub 2} using fluid coke in the copper smelter flue. SIAC properties were optimized in order to capture vapour phase mercury. Raw fluid coke samples were used to measure SO{sub 2} flow rates. Gas composition was varied to mimic concentrations found during normal operation of copper converters. Gas chromatography was used to analyze reactions products and to prove the hypothesis that mercury capacity is influenced by the oxygen potential of the activation gas due to changes in surface sulphur types developed from reduced sulphur species. Results of the study showed that oxygen levels at 5 per cent did not play a significant role in pore development. It was concluded that increased residence times contributed to reductions in SO{sub 2} and elemental S yields. 13 refs., 1 tab., 7 figs.

  2. Advanced High-Temperature, High-Pressure Transport Reactor Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Michael L. Swanson

    2005-08-30

    50 hours of gasification on a petroleum coke from the Hunt Oil Refinery and an additional 73 hours of operation on a high-ash coal from India. Data from these tests indicate that while acceptable fuel gas heating value was achieved with these fuels, the transport gasifier performs better on the lower-rank feedstocks because of their higher char reactivity. Comparable carbon conversions have been achieved at similar oxygen/coal ratios for both air-blown and oxygen-blown operation for each fuel; however, carbon conversion was lower for the less reactive feedstocks. While separation of fines from the feed coals is not needed with this technology, some testing has suggested that feedstocks with higher levels of fines have resulted in reduced carbon conversion, presumably due to the inability of the finer carbon particles to be captured by the cyclones. These data show that these low-rank feedstocks provided similar fuel gas heating values; however, even among the high-reactivity low-rank coals, the carbon conversion did appear to be lower for the fuels (brown coal in particular) that contained a significant amount of fines. The fuel gas under oxygen-blown operation has been higher in hydrogen and carbon dioxide concentration since the higher steam injection rate promotes the water-gas shift reaction to produce more CO{sub 2} and H{sub 2} at the expense of the CO and water vapor. However, the high water and CO{sub 2} partial pressures have also significantly reduced the reaction of (Abstract truncated)

  3. WABASH RIVER COAL GASIFICATION REPOWERING PROJECT

    Energy Technology Data Exchange (ETDEWEB)

    Unknown

    2000-09-01

    The close of 1999 marked the completion of the Demonstration Period of the Wabash River Coal Gasification Repowering Project. This Final Report summarizes the engineering and construction phases and details the learning experiences from the first four years of commercial operation that made up the Demonstration Period under Department of Energy (DOE) Cooperative Agreement DE-FC21-92MC29310. This 262 MWe project is a joint venture of Global Energy Inc. (Global acquired Destec Energy's gasification assets from Dynegy in 1999) and PSI Energy, a part of Cinergy Corp. The Joint Venture was formed to participate in the Department of Energy's Clean Coal Technology (CCT) program and to demonstrate coal gasification repowering of an existing generating unit impacted by the Clean Air Act Amendments. The participants jointly developed, separately designed, constructed, own, and are now operating an integrated coal gasification combined-cycle power plant, using Global Energy's E-Gas{trademark} technology (E-Gas{trademark} is the name given to the former Destec technology developed by Dow, Destec, and Dynegy). The E-Gas{trademark} process is integrated with a new General Electric 7FA combustion turbine generator and a heat recovery steam generator in the repowering of a 1950's-vintage Westinghouse steam turbine generator using some pre-existing coal handling facilities, interconnections, and other auxiliaries. The gasification facility utilizes local high sulfur coals (up to 5.9% sulfur) and produces synthetic gas (syngas), sulfur and slag by-products. The Project has the distinction of being the largest single train coal gasification combined-cycle plant in the Western Hemisphere and is the cleanest coal-fired plant of any type in the world. The Project was the first of the CCT integrated gasification combined-cycle (IGCC) projects to achieve commercial operation.

  4. Toxicity of waste gasification bottom ash leachate.

    Science.gov (United States)

    Sivula, Leena; Oikari, Aimo; Rintala, Jukka

    2012-06-01

    Toxicity of waste gasification bottom ash leachate from landfill lysimeters (112 m(3)) was studied over three years. The leachate of grate incineration bottom ash from a parallel setup was used as reference material. Three aquatic organisms (bioluminescent bacteria, green algae and water flea) were used to study acute toxicity. In addition, an ethoxyresorufin-O-deethylase (EROD) assay was performed with mouse hepatoma cells to indicate the presence of organic contaminants. Concentrations of 14 elements and 15 PAH compounds were determined to characterise leachate. Gasification ash leachate had a high pH (9.2-12.4) and assays with and without pH adjustment to neutral were used. Gasification ash leachate was acutely toxic (EC(50) 0.09-62 vol-%) in all assays except in the algae assay with pH adjustment. The gasification ash toxicity lasted the entire study period and was at maximum after two years of disposal both in water flea (EC(50) 0.09 vol-%) and in algae assays (EC(50) 7.5 vol-%). The grate ash leachate showed decreasing toxicity during the first two years of disposal in water flea and algae assays, which then tapered off. Both in the grate ash and in the gasification ash leachates EROD-activity increased during the first two years of disposal and then tapered off, the highest inductions were observed with the gasification ash leachate. The higher toxicity of the gasification ash leachate was probably related to direct and indirect effects of high pH and to lower levels of TOC and DOC compared to the grate ash leachate. The grate ash leachate toxicity was similar to that previously reported in literature, therefore, confirming that used setup was both comparable and reliable. Copyright © 2012 Elsevier Ltd. All rights reserved.

  5. Method for determining the coking of different types of pyrolysed hydrocarbon crude

    Energy Technology Data Exchange (ETDEWEB)

    Kirpichnikov, P.A.; Grigorovich, B.A.; Liakumovich, A.G.; Galeeva, E.I.; Trifonov, S.V.; Lobanova, E.E.

    1987-01-01

    An express method has been developed for determining coking and the nature of burnout of coke deposits during pyrolysis of hydrocarbon crude. A new, hitherto unknown effect of non-uniform burnout of the carbon deposits (coke) formed during pyrolysis of hydrocarbons has been established. Although the air pulse selected is sufficient to burn out the entire quantity of coke, it is not burnt out uniformly from pulse to pulse, but spasmodically, creating an individual characteristic of the burnout capacity of coke formed during pyrolysis of individual hydrocarbon fractions. The opportunities provided by the method in studying additives that inhibit coke deposition, the rate of formation and burnout of coke in different temperature zones of the pyrolysis coil, and also the nature of burnout of coke formed during pyrolysis of individual hydrocarbons and their mixtures can be broadened significantly, 7 references, 2 figures.

  6. Industrial Experiment on Coke Spraying With ZBS Additive in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    ZHU Zi-zong; ZHANG Zhu-ming; TANG Qi-yong; YANG Xue-feng; ZHANG Kun-hua; ZHAO Xian-sheng

    2006-01-01

    In order to improve the thermal properties of coke, an industrial experiment on the coke spraying with ZBS additive solution was carried out at coking plant and No.6 blast furnace (2 000 m3) of Kunming Iron and Steel Co Ltd. The coke reaction index (CRI) of the coke spraying with ZBS additive solution decreases by 10.56%, and the coke strength after reaction (CSR) increases by 7.80% in comparison with those of the un-sprayed coke. During the experiment, the average iron output increases by 66.69 t/d, and the coke rate is reduced by 5.21 kg per ton iron, while the fluctuation of furnace temperture is small, and sulphur content in hot metal and 100% of hot metal are acceptable.

  7. Gasification of wood in a fluidized bed reactor

    Energy Technology Data Exchange (ETDEWEB)

    Sousa, L.C. de; Marti, T.; Frankenhaeuser, M. [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

    1997-06-01

    A first series of gasification experiments with our fluidized bed gasifier was performed using clean sawdust as fuel. The installation and the analytical systems were tested in a parametric study in which gasification temperature and equivalence ratio were varied. The data acquired will serve to establish the differences between the gasification of clean wood and the gasification of Altholz (scrapwood) and wood/plastics mixtures. (author) 1 fig., 3 tabs., 5 refs.

  8. 当前炼焦煤市场行情及未来走势分析%Analysis on Present Coking Coal Market Prices and Coming Tendency

    Institute of Scientific and Technical Information of China (English)

    常毅军; 武建文

    2012-01-01

    The paper analyzed the present coking coal market prices in China and the influence factors to the coming coal sup- ply and demand. The comprehensive analysis showed that the Shanxi coal industry policy would he the key factor affected to the coming coking coal supply. The paper had an outlook on the setup and prospect of the coking coal imports in China.%分析了当前我国炼焦煤市场行情以及影响未来炼焦煤需求的影响因素,综合分析得出山西省煤炭产业政策是影响我国炼焦煤供应的关键因素,对我国炼焦煤进口格局与前景进行了展望。

  9. Recent trends in the cokemaking of the Ukraine in view of global coke market problems

    Energy Technology Data Exchange (ETDEWEB)

    Rudyka, V. [Giprokoks Institute, Kharkov (Ukraine)

    2004-07-01

    The presentation describes the coke making industry in the Ukraine and other CIS countries (Russia, Kazakhstan, and Georgia). The production and export of coke from the Ukraine has recently increased. The restraining factor will be the supply of domestic coking coal. There are plans for new coke oven batteries and introduction of new technologies. The 12-page text is accompanied by a set of 7 slides/overheads. 6 refs., 3 tabs.

  10. Biofluid process: fluidised-bed gasification of biomass

    Energy Technology Data Exchange (ETDEWEB)

    Dittrich, A. [ATEKO a.s., Hradec Kralove (Czech Republic)

    1996-12-31

    Fluidised-bed gasification of biomass was developed by ATEKO by using long-term experience from coal gasification. An experimental unit was built and a number of tests, first with sawdust gasification, were carried out. A gas combustion engine combined with a power generator was installed and operated in power production. (orig.)

  11. Integrated Biomass Gasification with Catalytic Partial Oxidation for Selective Tar Conversion

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Lingzhi; Wei, Wei; Manke, Jeff; Vazquez, Arturo; Thompson, Jeff; Thompson, Mark

    2011-05-28

    requirement for commercial deployment of biomass-based power/heat co-generation and biofuels production. There are several commonly used syngas clean-up technologies: (1) Syngas cooling and water scrubbing has been commercially proven but efficiency is low and it is only effective at small scales. This route is accompanied with troublesome wastewater treatment. (2) The tar filtration method requires frequent filter replacement and solid residue treatment, leading to high operation and capital costs. (3) Thermal destruction typically operates at temperatures higher than 1000oC. It has slow kinetics and potential soot formation issues. The system is expensive and materials are not reliable at high temperatures. (4) In-bed cracking catalysts show rapid deactivation, with durability to be demonstrated. (5) External catalytic cracking or steam reforming has low thermal efficiency and is faced with problematic catalyst coking. Under this program, catalytic partial oxidation (CPO) is being evaluated for syngas tar clean-up in biomass gasification. The CPO reaction is exothermic, implying that no external heat is needed and the system is of high thermal efficiency. CPO is capable of processing large gas volume, indicating a very compact catalyst bed and a low reactor cost. Instead of traditional physical removal of tar, the CPO concept converts tar into useful light gases (eg. CO, H2, CH4). This eliminates waste treatment and disposal requirements. All those advantages make the CPO catalytic tar conversion system a viable solution for biomass gasification downstream gas clean-up. This program was conducted from October 1 2008 to February 28 2011 and divided into five major tasks. - Task A: Perform conceptual design and conduct preliminary system and economic analysis (Q1 2009 ~ Q2 2009) - Task B: Biomass gasification tests, product characterization, and CPO tar conversion catalyst preparation. This task will be conducted after completing process design and system economics analysis

  12. Thermal treatment of a coal blend for coking in a test facility of the Donetsk Coking Plant

    Energy Technology Data Exchange (ETDEWEB)

    Zbykovskii, E.I.; Novitskii, P.L.; Logvinov, A.V.; Shuster, Yu.D.; Golomanskii, N.A.; Kharasik, V.V.; Turik, I.A.; Nekhaenko, V.Ya.

    1986-12-01

    Design and operation are discussed for an experimental facility for heat treatment of coal mixtures for coking used in the Donetsk Coking Plant. The mixture consisted of 80% type G coal and 20% type Zh coal. The treatment system developed jointly by the Donetsk Plant and the Donetsk Technical Institute combined advantages of rotary dryers and fluidized-bed dryers. The dryer consisted of 2 parts: a pipe dryer with a temperature to 100-120 C and a long fluidized-bed chamber (relation of length to width 25 to 1) with a temperature of 200-250 C. Such a configuration of 2 temperature zones prevented deterioration of caking coal properties (which occurred in other heat treatment systems with a final temperature of 200-250 C). Properties of coal mixtures which after preheating in the experimental system were coked under standard conditions, as well as coke properties, are shown in 3 tables. Use of heat treatments increased coke compression strength and reduced its wear index. 3 refs.

  13. Mathematical Modelling of Coal Gasification Processes

    Science.gov (United States)

    Sundararajan, T.; Raghavan, V.; Ajilkumar, A.; Vijay Kumar, K.

    2017-07-01

    Coal is by far the most commonly employed fuel for electrical power generation around the world. While combustion could be the route for coal utilization for high grade coals, gasification becomes the preferred process for low grade coals having higher composition of volatiles or ash. Indian coals suffer from high ash content-nearly 50% by weight in some cases. Instead of transporting such high ash coals, it is more energy efficient to gasify the coal and transport the product syngas. Integrated Gasification Combined Cycle (IGCC) plants and Underground Gasification of coal have become attractive technologies for the best utilization of high ash coals. Gasification could be achieved in fixed beds, fluidized beds and entrained beds; faster rates of gasification are possible in fluidized beds and entrained flow systems, because of the small particle sizes and higher gas velocities. The media employed for gasification could involve air/oxygen and steam. Use of oxygen will yield relatively higher calorific value syngas because of the absence of nitrogen. Sequestration of the carbon dioxide after the combustion of the syngas is also easier, if oxygen is used for gasification. Addition of steam can increase hydrogen yield in the syngas and thereby increase the calorific value also. Gasification in the presence of suitable catalysts can increase the composition of methane in the product gas. Several competing heterogenous and homogenous reactions occur during coal major heterogenous reaction pathways, while interactions between carbon monoxide, oxygen, hydrogen, water vapour, methane and carbon dioxide result in several simultaneous gas-phase (homogenous) reactions. The overall product composition of the coal gasification process depends on the input reactant composition, particle size and type of gasifier, and pressure and temperature of the gasifier. The use of catalysts can also selectively change the product composition. At IIT Madras, over the last one decade, both

  14. A method for regulating the temperature of a coke oven

    Energy Technology Data Exchange (ETDEWEB)

    Sibata, M.; Fukava, R.; Khiesi, M.; Omaye, Y.; Terasi, M.

    1983-08-25

    In the proposed method data from measurements of the temperature of the hearth of the heating partitions of the coke oven are received every two hours. The obtained factual data is fed by radio to a computer (EVM) for building the time and temperature curves (VTK) for rating the operational systems and coke oven loading modes. The time and temperature curves are output to displays. When there is a change in the time of the programmed loading modes, the W shaped time and temperature curves are shifted parallel until they aligned with the standard time and temperature curve, while the velocity of the stream of heating gas is regulated in such a way that the heating mode in the coke oven meets the specifications of the standard time and temperature curve.

  15. Interactions between coking coals and plastics during co-pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Richard Sakurovs [CSIRO, North Ryde, NSW (Australia). Division of Energy Technology

    2003-10-01

    Blends of three Australian coking coals and polypropylene, polystyrene, polyacrylonitrile and polyphenylene sulfide were prepared and the extent to which the blends fused on heating was monitored using proton magnetic resonance thermal analysis in order to identify interactions between them that could affect their fluidity. Different plastics had different effects. Polystyrene strongly reduced the fluidity of all of the coals, confirming previous findings. Polypropylene did not affect the fluidity of the two coking coals of lower rank. Polyphenylene sulfide reduced the fluidity of the coals at temperatures near the solidification temperature of the coals, and polyacrylonitrile appeared to increase the fluidity of the coals at temperatures near the softening temperature of the coals. The very different effects different plastics have on coal fluidity show that the interaction between plastics and coals must be carefully examined before plastics are added to coking coal blends. 28 refs., 6 figs., 1 tab.

  16. Textural changes in metallurgical coke prepared with polyethylene

    Institute of Scientific and Technical Information of China (English)

    Stanislav S.Gornostayev; Jyrki J.Heino; Tommi M.T.Kokkonen; Hannu T.Makkonen; Satu M.M.Huttunen; Timo M.J.Fabritius

    2014-01-01

    The effect of high-density polyethylene (HDPE) on the textural features of experimental coke was investigated using polar-ized-light optical microscopy and wavelet-based image analysis. Metallurgical coke samples were prepared in a laboratory-scale furnace with 2.5%, 5.0%, 7.5%, 10.0%, and 12.5%HDPE by mass, and one sample was prepared by 100%coal. The amounts and distribution of textures (isotropic, mosaic and banded) and pores were obtained. The calculations reveal that the addition of HDPE results in a decrease of mosaic texture and an increase of isotropic texture. Ethylene formed from the decomposition of HDPE is considered as a probable reason for the texture modifications. The approach used in this study can be applied to indirect evaluation for the reactivity and strength of coke.

  17. 40 CFR 63.303 - Standards for nonrecovery coke oven batteries.

    Science.gov (United States)

    2010-07-01

    ... batteries. 63.303 Section 63.303 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.303 Standards for nonrecovery coke oven batteries... existing nonrecovery coke oven battery that exceed any of the following emission limitations...

  18. 40 CFR 63.302 - Standards for by-product coke oven batteries.

    Science.gov (United States)

    2010-07-01

    ... batteries. 63.302 Section 63.302 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.302 Standards for by-product coke oven batteries... oven emissions from each affected existing by-product coke oven battery that exceed any of...

  19. Hydrothermal Gasification for Waste to Energy

    Science.gov (United States)

    Epps, Brenden; Laser, Mark; Choo, Yeunun

    2014-11-01

    Hydrothermal gasification is a promising technology for harvesting energy from waste streams. Applications range from straightforward waste-to-energy conversion (e.g. municipal waste processing, industrial waste processing), to water purification (e.g. oil spill cleanup, wastewater treatment), to biofuel energy systems (e.g. using algae as feedstock). Products of the gasification process are electricity, bottled syngas (H2 + CO), sequestered CO2, clean water, and inorganic solids; further chemical reactions can be used to create biofuels such as ethanol and biodiesel. We present a comparison of gasification system architectures, focusing on efficiency and economic performance metrics. Various system architectures are modeled computationally, using a model developed by the coauthors. The physical model tracks the mass of each chemical species, as well as energy conversions and transfers throughout the gasification process. The generic system model includes the feedstock, gasification reactor, heat recovery system, pressure reducing mechanical expanders, and electricity generation system. Sensitivity analysis of system performance to various process parameters is presented. A discussion of the key technological barriers and necessary innovations is also presented.

  20. Studies of catalytic coal gasification with steam

    Directory of Open Access Journals (Sweden)

    Porada Stanisław

    2016-09-01

    Full Text Available One of the promising processes, belonging to the so-called clean coal technologies, is catalytic coal gasification. The addition of a catalyst results in an increased process rate, in which synthesis gas is obtained. Therefore, the subject of this research was catalytic gasification of low-ranking coal which, due to a high reactivity, meets the requirements for fuels used in the gasification process. Potassium and calcium cations in an amount of 0.85, 1.7 and 3.4% by weight were used as catalytically active substances. Isothermal measurements were performed at 900°C under a pressure of 2 MPa using steam as a gasifying agent. On the basis of kinetic curves, the performance of main gasification products as well as carbon conversion degree were determined. The performed measurements allowed the determination of the type and amount of catalyst that ensure the most efficient gasification process of the coal ‘Piast’ in an atmosphere of steam.

  1. A critical review on biomass gasification, co-gasification, and their environmental assessments

    Directory of Open Access Journals (Sweden)

    Somayeh Farzad

    2016-12-01

    Full Text Available Gasification is an efficient process to obtain valuable products from biomass with several potential applications, which has received increasing attention over the last decades. Further development of gasification technology requires innovative and economical gasification methods with high efficiencies. Various conventional mechanisms of biomass gasification as well as new technologies are discussed in this paper. Furthermore, co-gasification of biomass and coal as an efficient method to protect the environment by reduction of greenhouse gas (GHG emissions has been comparatively discussed. In fact, the increasing attention to renewable resources is driven by the climate change due to GHG emissions caused by the widespread utilization of conventional fossil fuels, while biomass gasification is considered as a potentially sustainable and environmentally-friendly technology. Nevertheless, social and environmental aspects should also be taken into account when designing such facilities, to guarantee the sustainable use of biomass. This paper also reviews the life cycle assessment (LCA studies conducted on biomass gasification, considering different technologies and various feedstocks.

  2. EARLY ENTRANCE CO-PRODUCTION PLANT - DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    Energy Technology Data Exchange (ETDEWEB)

    John W. Rich

    2003-12-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power & Gasification (now ChevronTexaco), SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement DE-FC26-00NT40693 with the U. S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) to assess the techno-economic viability of building an Early Entrance Co-Production Plant (EECP) in the United States to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases. Phase I is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III updates the original EECP design based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report covers the period performance from July 1, 2003 through September 30, 2003. The DOE/WMPI Cooperative Agreement was modified on May 2003 to expand the project team to include Shell Global Solutions, U.S. and Uhde GmbH as the engineering contractor. The addition of Shell and Uhde strengthen both the technical capability and financing ability of the project. Uhde, as the prime EPC contractor, has the responsibility to develop a LSTK (lump sum turnkey) engineering design package for the EECP leading to the eventual detailed engineering, construction and operation of the proposed concept. Major technical activities during the reporting

  3. Lignite air-steam gasification in the fluidized bed of iron-containing slag catalysts

    Energy Technology Data Exchange (ETDEWEB)

    Kuznetsov, B.N.; Shchipko, M.L.; Golovin, Yu. [Inst. of Chemistry of Natural Organic Materials, Academgorodok, Krasnoyarsk (Russian Federation)

    1995-12-01

    The influence of fluidized bed of iron-containing slag particles on air-steam gasification of powdered Kansk-Achinsk lignite in entrained flow was studied in pilot installation with productivity about 60 kg per hour. Slag of Martin process and boiler slag were used as catalytic active materials until their complete mechanical attrition. Two following methods of catalytic gasification of lignite were compared: the partial gasification in stationary fluidized bed of slag particles with degree of fuel conversion 40-70% and complete gasification in circulating bed of slag particles. In the first case only the most reactive part of fuel is gasified with the simultaneously formation of porous carbon residue with good sorption ability. It was found the catalytic fluidized bed improves heat transfer from combustion to reduction zone of gas-generator and increases the rate of fuel conversion at the temperature range 900-1000{degrees}C. At these temperatures the degree of conversion is depended considerably on the duration time of fuel particles in the catalytic fluidized bed. The influence of catalytic fluidized bed height and velocity of reaction mixture on the temperature profiles in the gas-generator was studied. The optimal relationship was found between the fluidized bed height and velocity of flow which makes possible to produce the gas with higher calorific value at maximum degree of fuel conversion.

  4. Dynamic models of staged gasification processes. Documentation of gasification simulator; Dynamiske modeller a f trinopdelte forgasningsprocesser. Dokumentation til forgasser simulator

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2005-02-15

    In connection with the ERP project 'Dynamic modelling of staged gasification processes' a gasification simulator has been constructed. The simulator consists of: a mathematical model of the gasification process developed at Technical University of Denmark, a user interface programme, IGSS, and a communication interface between the two programmes. (BA)

  5. Optimization of the coke-oven activated sludge plants

    Energy Technology Data Exchange (ETDEWEB)

    Raizer Neto, Ernesto [Santa Catarina Univ., Florianopolis, SC (Brazil); Colin, Francois [Institut de Recherches Hydrologiques, 54 - Nancy (France); Prost, Christian [Laboratoire de Sciences de Genie Chimique, Nancy (France)

    1993-12-31

    In the coke-oven activated sludge plants one of the greatest problems of malfunction is due to inffluent variability. The composition and, or, concentration variations of the inffluent substrate, which can cause an unstable system, are function of the pollutant load. Nevertheless, the knowledge of the kinetic biodegradation of the coke-oven effluent represents the limiting factor to develop an effective biological treatment. This work describes a computational model of the biological treatment which was elaborated and validated from continuous pilot scale experiments and calibrated by comparing its predictions to the pilot experiment`s results. 12 refs., 9 figs., 3 tabs.

  6. Function complex for automated system of coke machinery remote control

    Energy Technology Data Exchange (ETDEWEB)

    Simonov, N.F.; Pankrat' ev, O.N.; Bannikov, L.S.; Slatin, E.I.; Parfenov, G.I.

    1979-05-01

    this paper discusses a functional control system for remote control of coking plants introduced at the KBAiM of the Giprokoks. The control block allows for three modes of operation: fully automatic, by predesignated program according to oven design and technology; semi-automatic, in which individual programs perform automatically, checked and initiated by the operator; and remote, in which the operator controls each operation from the control console. The functions of selecting the location for the coke machinery, signal transmission and control selection have been incorporated as three autonomous but interfacing systems. (In Russian)

  7. Dual Fluidized Bed Biomass Gasification

    Energy Technology Data Exchange (ETDEWEB)

    None

    2005-09-30

    The dual fluidized bed reactor is a recirculating system in which one half of the unit operates as a steam pyrolysis device for biomass. The pyrolysis occurs by introducing biomass and steam to a hot fluidized bed of inert material such as coarse sand. Syngas is produced during the pyrolysis and exits the top of the reactor with the steam. A crossover arm, fed by gravity, moves sand and char from the pyrolyzer to the second fluidized bed. This sand bed uses blown air to combust the char. The exit stream from this side of the reactor is carbon dioxide, water and ash. There is a second gravity fed crossover arm to return sand to the pyrolysis side. The recirculating action of the sand and the char is the key to the operation of the dual fluidized bed reactor. The objective of the project was to design and construct a dual fluidized bed prototype reactor from literature information and in discussion with established experts in the field. That would be appropriate in scale and operation to measure the relative performance of the gasification of biomass and low ranked coals to produce a high quality synthesis gas with no dilution from nitrogen or combustion products.

  8. MICRO AUTO GASIFICATION SYSTEM: EMISSIONS ...

    Science.gov (United States)

    A compact, CONEX-housed waste to energy unit, Micro Auto Gasification System (MAGS), was characterized for air emissions from burning of military waste types. The MAGS unit is a dual chamber gasifier with a secondary diesel-fired combustor. Eight tests were conducted with multiple waste types in a 7-day period at the Kilauea Military Camp in Hawai’i. The emissions characterized were chosen based on regulatory emissions limits as well as their ability to cause adverse health effects on humans: particulate matter (PM), mercury, heavy metals, volatile organic compounds (VOCs), polyaromatic hydrocarbons (PAHs), and polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs). Three military waste feedstock compositions reflecting the variety of wastes to be encountered in theatre were investigated: standard waste (SW), standard waste with increased plastic content (HP), standard waste without SW food components but added first strike ration (FSR) food and packaging material (termed FSR). A fourth waste was collected from the Kilauea dumpster that served the dining facility and room lodging (KMC). Limited scrubber water and solid ash residue samples were collected to obtain a preliminary characterization of these effluents/residues.Gasifying SW, HP, and KMC resulted in similar PCDD/PCDF stack concentrations, 0.26-0.27 ng TEQ/m3 at 7% O2, while FSR waste generated a notably higher stack concentration of 0.68 ng TEQ/m3 at 7% O2. The PM emission

  9. Gasification from waste organic materials

    Directory of Open Access Journals (Sweden)

    Santiago Ramírez Rubio

    2011-08-01

    Full Text Available This article describes the fixed bed biomass gasifier operation designed and built by the Clean Development Mechanisms and Energy Management research group, the gasifier equipment and the measurement system. The experiment involved agro-industrial residues (biomass such wood chips, coconut shell, cocoa and coffee husk; some temperatures along the bed, its pressure, inlet air flow and the percentage of carbon monoxide and carbon dioxide in the syngas composition were measured. The test results showed that a fuel gas was being obtained which was suitable for use with an internal combustion engine for generating electricity because more carbon monoxide than carbon dioxide was being obtained during several parts of the operation. The gasification experimentation revealed that a gasifier having these characteristics should be ideal for bringing energy to areas where it is hard to obtain it (such as many rural sites in Latin-America or other places where large amounts of agro-industrial wastes are produced. Temperatures of around 1,000°C were obtained in the combustion zone, generating a syngas having more than 20% carbon monoxide in its composition, thereby leading to obtaining combustible gas.

  10. Plasma Treatments and Biomass Gasification

    Science.gov (United States)

    Luche, J.; Falcoz, Q.; Bastien, T.; Leninger, J. P.; Arabi, K.; Aubry, O.; Khacef, A.; Cormier, J. M.; Lédé, J.

    2012-02-01

    Exploitation of forest resources for energy production includes various methods of biomass processing. Gasification is one of the ways to recover energy from biomass. Syngas produced from biomass can be used to power internal combustion engines or, after purification, to supply fuel cells. Recent studies have shown the potential to improve conventional biomass processing by coupling a plasma reactor to a pyrolysis cyclone reactor. The role of the plasma is twofold: it acts as a purification stage by reducing production of tars and aerosols, and simultaneously produces a rich hydrogen syngas. In a first part of the paper we present results obtained from plasma treatment of pyrolysis oils. The outlet gas composition is given for various types of oils obtained at different experimental conditions with a pyrolysis reactor. Given the complexity of the mixtures from processing of biomass, we present a study with methanol considered as a model molecule. This experimental method allows a first modeling approach based on a combustion kinetic model suitable to validate the coupling of plasma with conventional biomass process. The second part of the paper is summarizing results obtained through a plasma-pyrolysis reactor arrangement. The goal is to show the feasibility of this plasma-pyrolysis coupling and emphasize more fundamental studies to understand the role of the plasma in the biomass treatment processes.

  11. Fixed-bed gasification research using US coals. Volume 14. Gasification of Kemmerer subbituminous coal

    Energy Technology Data Exchange (ETDEWEB)

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) group. This report is the fourteen volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Kemmerer subbituminous coal, from August 11, 1984 to August 15, 1984. 4 refs., 20 figs., 13 tabs.

  12. Fe对胜利褐煤焦结构和气化反应性能的影响%Effect of iron on Shengli brown coal char structure and its influence on gasification reactivity

    Institute of Scientific and Technical Information of China (English)

    齐学军; 宋文武; 刘亮

    2015-01-01

    酸洗褐煤负载不同含量的Fe催化剂在固定床反应器上进行热解,然后采用FT-IR、Raman spectra、TPD和TG研究Fe催化剂对煤焦官能团、碳微晶结构、表面活性位和气化反应性的影响。 FT-IR结果表明,催化热解作用下煤焦中-OH、-CH3、-CH2活性官能团数量增加。 Raman光谱测试结果显示,随着Fe含量的增加,IG/Ial由0.095减少到0.087,ID3/Ial由0.090增加至0.097,表明在Fe催化作用下部分大芳香环结构转变为小芳香环结构。 TPD实验结果表明,活性位数量随着煤焦中Fe含量升高而不断增加。在3%含Fe量时煤焦活性位数量随着吸附温度的升高而增加,800℃后煤焦表面活性位数量开始降低。750℃条件下CO2吸附量随着吸附时间的延长而增加,45 min后煤焦达到饱和吸附状态。煤焦-水蒸气等温气化实验表明,煤焦气化反应性与活性位数量有密切的关系,Fe催化剂主要通过增加煤焦表面活性位数量提高煤焦气化反应性。%Acid-washing brown coal samples loaded with different content of iron catalyst were pyrolyzed in a fixed bed reactor. The effect of iron on coal char functional group, carbon crystallite structure, surface active site and gasification reactivity were investigated by FT-IR, Raman spectra,TPD and TG. FT-IR results reveal that the numbers of -OH、-CH3、-CH2 active functional groups increase significantly during catalytic pyrolysis. Raman spectra results show that IG/Ial reduces from 0. 095 to 0. 087 and ID3/Ial increases from 0. 090 to 0. 097 with the increase of iron loading, respectively. It means that partial large polyaromatic ring structures transform into small polyaromatic ring structures under the catalytic action of iron. TPD experimental results indicate that the numbers of active sites increase with the increase of iron loading. With 3% Fe loading, the numbers of active sites rise with the increase of adsorption temperature until 800℃, and then start to

  13. Performance study of a combined cycle power plant with integral gasification; Estudio del desempeno de una planta de potencia de ciclo combinado con gasificacion integral

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez Rocha, Jose Clemente

    2007-04-15

    At world-wide level, in the last decade the interest has been increased in the use of petroleum coke as fuel in the clean generation of energy applying the gasification technology. This interest is mainly due to the increment the production of petroleum coke as a result of processing larger volumes of crude processed in the refineries and to the increment in the yield of products with high added value, such as turbo-fuel or diesel, among others. With the new reconfiguration of the Mexican refinery of Cd. Madero and Cadereyta and soon with the completion of the reconfiguration of the Minatitlan, Veracruz refinery, larger amounts of coke will be produced, with the possibility of using it, by means of the appropriate gasification technology, to produce a clean synthetic gas (gasl) with the appropriate energy characteristic to be used as fuel in a combined cycle existing in Mexico. In Mexico the possibilities of generation of electrical energy from the utilization of petroleum coke have been considered departing from the use of petroleum coke using the gasification technology or using fluidized bed steam generators as is the case of the power plant TEG in Taquin, San Luis Potosi. Such is the fact, that at the moment PEMEX Refinacion, has completed the project of constructing in Tuxpan, Veracruz a crude processing refinery of Mayan crude with a high sulfur content and next to the Tuxpan Power Plant, being contemplated the possibility of applying the concept of combined cycle with integrated gasification (CCGI); with this infrastructure it will be possible to consume the coke generated by the Mexican refineries. The expected electrical generation is of 500 MW, of which 100 MW will be for own consumption of the refinery and 400 MW free to cover the electrical energy demand within the North East and Center Zone of the country. The petroleum coke derived from the refineries of the country can be used for the clean generation of electricity by means of its gasification and

  14. ADVANCED GASIFICATION BY-PRODUCT UTILIZATION

    Energy Technology Data Exchange (ETDEWEB)

    Rodney Andrews; Aurora Rubel; Jack Groppo; Ari Geertsema; M. Mercedes Maroto-Valer; Zhe Lu; Harold Schobert

    2005-04-01

    The results of laboratory investigations and supporting technical assessments conducted under DOE Subcontract No. DE-FG26-03NT41795 are reported for the period September 1, 2003 to August 31, 2004. This contract is with the University of Kentucky Research Foundation, which supports work with the University of Kentucky Center for Applied Energy Research and The Pennsylvania State University Energy Institute. The worked described was part of a project entitled ''Advanced Gasification By-Product Utilization''. This work involves the development of technologies for the separation and characterization of coal gasification slags from operating gasification units, activation of these materials to increase mercury and nitrogen oxide capture efficiency, assessment of these materials as sorbents for mercury and nitrogen oxides, and characterization of these materials for use as polymer fillers.

  15. Process for fixed bed coal gasification

    Science.gov (United States)

    Sadowski, Richard S.

    1992-01-01

    The combustion of gas produced from the combination of coal pyrolysis and gasification involves combining a combustible gas coal and an oxidant in a pyrolysis chamber and heating the components to a temperature of at least 1600.degree. F. The products of coal pyrolysis are dispersed from the pyrolyzer directly into the high temperature gasification region of a pressure vessel. Steam and air needed for gasification are introduced in the pressure vessel and the materials exiting the pyrolyzer flow down through the pressure vessel by gravity with sufficient residence time to allow any carbon to form carbon monoxide. Gas produced from these reactions are then released from the pressure vessel and ash is disposed of.

  16. Biomass Gasification Technology Assessment: Consolidated Report

    Energy Technology Data Exchange (ETDEWEB)

    Worley, M.; Yale, J.

    2012-11-01

    Harris Group Inc. (HGI) was commissioned by the National Renewable Energy Laboratory to assess gasification and tar reforming technologies. Specifically, the assessments focused on gasification and tar reforming technologies that are capable of producing a syngas suitable for further treatment and conversion to liquid fuels. HGI gathered sufficient information to analyze three gasification and tar reforming systems. This report summarizes the equipment, general arrangement of the equipment, operating characteristics, and operating severity for each technology. The order of magnitude capital cost estimates are supported by a basis-of-estimate write-up, which is also included in this report. The report also includes Microsoft Excel workbook models, which can be used to design and price the systems. The models can be used to analyze various operating capacities and pressures. Each model produces a material balance, equipment list, capital cost estimate, equipment drawings and preliminary general arrangement drawings. Example outputs of each model are included in the Appendices.

  17. Pressurized pyrolysis and gasification behaviour of black liquor and biofuels

    Energy Technology Data Exchange (ETDEWEB)

    Whitty, K.; Backman, R.; Hupa, M. [Aabo Akademi, Turku (Finland)

    1996-12-01

    The objective of this project is to obtain basic experimental data on pyrolysis and gasification of various black liquors and biofuels at elevated pressures, and to model these processes. Liquor-to-liquor differences in conversion behavior of single liquor droplets during gasification at atmospheric pressure were investigated. The applicability of a rate equation developed for catalyzed gasification of carbon was investigated with regard to pressurized black liquor gasification. A neural network was developed to simulate the progression of char conversion during pressurized black liquor gasification. Pyrolysis of black liquor in a pressurized drop-tube furnace was investigated in collaboration with KTH in Stockholm. (author)

  18. Numerical simulation of waste tyres gasification.

    Science.gov (United States)

    Janajreh, Isam; Raza, Syed Shabbar

    2015-05-01

    Gasification is a thermochemical pathway used to convert carbonaceous feedstock into syngas (CO and H2) in a deprived oxygen environment. The process can accommodate conventional feedstock such as coal, discarded waste including plastics, rubber, and mixed waste owing to the high reactor temperature (1000 °C-1600 °C). Pyrolysis is another conversion pathway, yet it is more selective to the feedstock owing to the low process temperature (350 °C-550 °C). Discarded tyres can be subjected to pyrolysis, however, the yield involves the formation of intermediate radicals additional to unconverted char. Gasification, however, owing to the higher temperature and shorter residence time, is more opted to follow quasi-equilibrium and being predictive. In this work, tyre crumbs are subjected to two levels of gasification modelling, i.e. equilibrium zero dimension and reactive multi-dimensional flow. The objective is to investigate the effect of the amount of oxidising agent on the conversion of tyre granules and syngas composition in a small 20 kW cylindrical gasifier. Initially the chemical compositions of several tyre samples are measured following the ASTM procedures for proximate and ultimate analysis as well as the heating value. The measured data are used to carry out equilibrium-based and reactive flow gasification. The result shows that both models are reasonably predictive averaging 50% gasification efficiency, the devolatilisation is less sensitive than the char conversion to the equivalence ratio as devolatilisation is always complete. In view of the high attained efficiency, it is suggested that the investigated tyre gasification system is economically viable.

  19. Combustion of coked sand in a two-stage fluidized bed system

    Energy Technology Data Exchange (ETDEWEB)

    Coronella, C.J.; Seader, J.D. (University of Utah, Salt Lake City, UT (USA). Dept. of Chemical Engineering)

    1992-02-01

    An advanced multiple-stage fluidized bed reactor system has been devised for the energy-efficient extraction and conversion, from tar sand, of bitumen into synthetic crude oil. The reactor consists of four fluidized beds arranged as stages in series with respect to flow of sand. In the first stage, tar sands are heated, causing the bitumen to pyrolyse into coke, which is deposited on the sand, and gas, which is mostly condensed into oil. The coke is partially combusted with air or enriched oxygen in the second stage, which is thermally coupled to the first stage by multiple vertical heat pipes. Combustion is completed adiabatically in the third stage and heat recovery from the sand is carried out in the fourth stage. By conducting the coke combustion in two stages in this manner, the overall reactor residence time to produce clean sand is greatly reduced from that for a single combustion stage. Laboratory experimental studies have confirmed the ability to operate and control the two thermally coupled stages. The two-phase bubbling bed model of Grace, amended to account for bubble growth in the axial direction, has been adopted to model the mass transfer and fluid mechanics of the fluidized beds. The model for the first and second combustion stages is complete. Predictions for exit reactor conditions at various operating conditions are in reasonable agreement with experimental observations. The operating parameters have been found to exert a much greater influence on the predictions of the model than do the values of the physical parameters, indicating a desirable degree of reactor stability. Extension of the model to the pyrolysis and heat recovery stages will permit the optimization of the reactor configuration and operating conditions. 26 refs., 6 figs.

  20. A case-study of landfill minimization and material recovery via waste co-gasification in a new waste management scheme

    Energy Technology Data Exchange (ETDEWEB)

    Tanigaki, Nobuhiro, E-mail: tanigaki.nobuhiro@eng.nssmc.com [NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., (EUROPEAN OFFICE), Am Seestern 8, 40547 Dusseldorf (Germany); Ishida, Yoshihiro [NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., 46-59, Nakabaru, Tobata-ku, Kitakyushu, Fukuoka 804-8505 (Japan); Osada, Morihiro [NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., (Head Office), Osaki Center Building 1-5-1, Osaki, Shinagawa-ku, Tokyo 141-8604 (Japan)

    2015-03-15

    advantage of the co-gasification system has. The co-gasification was beneficial for landfill cost in the range of 80 Euro per ton or more. Higher power prices led to lower operation cost in each case. The inert contents in processed waste had a significant influence on the operating cost. These results indicate that co-gasification of bottom ash and incombustibles with municipal solid waste contributes to minimizing the final landfill amount and has great possibilities maximizing material recovery and energy recovery from waste.

  1. Kinetics of gasification and combustion of residues, biomass and coal in a bubbling fluidized bed; Die Kinetik der Vergasung und Verbrennung unterschiedlicher Abfaelle, Biomassen und Kohlen in der blasenbildenden Wirbelschicht

    Energy Technology Data Exchange (ETDEWEB)

    Hamel, S.; Krumm, W. [Siegen Univ. (Gesamthochschule) (Germany). Lehrstuhl fuer Energie- und Umweltverfahrenstechnik

    1998-09-01

    The combustion and gasification characteristics of Rhenish brown coal, domestic waste, waste plastics, wood and sewage sludge were investigated in a bubbling atmospheric fluidized bed in the laboratory scale. The materials were pyrolyzed in the fluidized bed in a nitrogen atmosphere. The residual coke was combuted in the presence of oxygen with varying operating parameters or else gasified in the presence of carbon dioxide. The different materials were characterized by global combustion rates, and kinetic parameters were determined for residual coke combustion. (orig.) [Deutsch] Das Verbrennungs- und Vergasungsverhalten von Rheinischer Braunkohle, Hausmuell, Restkunststoff, Holz und Klaerschlamm wurde in einer blasenbildenden, atmosphaerischen Laborwirbelschicht untersucht. Die Einsatzstoffe wurden in der mit Stickstoff fluidisierten Wirbelschicht pyrolysiert. Der verbleibende Restkoks wurde anschliessend unter Variation der Betriebsparameter mit Sauerstoff verbrannt oder mit Kohlendioxid vergast. Die unterschiedlichen Einsatzstoffe wurden durch globale Vebrennungsraten charakterisiert. Fuer die Restkoksverbrennung wurden kinetische Parameter ermittelt. (orig.)

  2. Combustion Simulation and Quick-freeze Observation of a Cupola-furnace Process Using a Bio-coke Fuel Based on Tea Scum

    Science.gov (United States)

    Ishii, Kazuyoshi; Murata, Hirotoshi; Kuwana, Kazunori; Mizuno, Satoru; Morita, Akihiro; Ida, Tamio

    Global environment problems have become more and more serious in recent years, and reduction of greenhouse gas emission based on Kyoto Protocol adopted at the 3rd conference of the parties of the United nations Framework Convention on Climate Change (COP3); securement of primary energy source and development of clean and renewable energy sources have been pressingly needed in consideration of the predicted depletion of fossil fuel in the future. In this study, we explore the use of a solidified biomass-derived fuel, having the maximum compressive strength of 100MPa and calorific value of 21MJ/kg, in iron-casting or iron-making processes as an alternative fuel to be mixed with coal coke. This study, carried out for internal observation using a quick-freeze technique, observed an actual working cupola furnace under the 20% alternative coal coke operation condition. After quick freeze of the cupola furnace, the solidified biomass fuel was found to inhabit near the iron-melting zone. Especially, this solidified biomass fuel smoothly changes carbonized fuel through high-density state during the operating process. On the other hand, this study tried to simulate gasification combustion under a high temperature environment instead of actual internal combustion of solidified biomass fuel. These combustion mechanisms were confirmed to be similar to diffusion-flame phenomena in general.

  3. Steam jacket dynamics in underground coal gasification

    Science.gov (United States)

    Otto, Christopher; Kempka, Thomas

    2017-04-01

    Underground coal gasification (UCG) has the potential to increase the world-wide hydrocarbon reserves by utilization of deposits not economically mineable by conventional methods. In this context, UCG involves combusting coal in-situ to produce a high-calorific synthesis gas, which can be applied for electricity generation or chemical feedstock production. Apart from high economic potentials, in-situ combustion may cause environmental impacts such as groundwater pollution by by-product leakage. In order to prevent or significantly mitigate these potential environmental concerns, UCG reactors are generally operated below hydrostatic pressure to limit the outflow of UCG process fluids into overburden aquifers. This pressure difference effects groundwater inflow into the reactor and prevents the escape of product gas. In the close reactor vicinity, fluid flow determined by the evolving high reactor temperatures, resulting in the build-up of a steam jacket. Numerical modeling is one of the key components to study coupled processes in in-situ combustion. We employed the thermo-hydraulic numerical simulator MUFITS (BINMIXT module) to address the influence of reactor pressure dynamics as well as hydro-geological coal and caprock parameters on water inflow and steam jacket dynamics. The US field trials Hanna and Hoe Creek (Wyoming) were applied for 3D model validation in terms of water inflow matching, whereby the good agreement between our modeling results and the field data indicates that our model reflects the hydrothermal physics of the process. In summary, our validated model allows a fast prediction of the steam jacket dynamics as well as water in- and outflows, required to avoid aquifer contamination during the entire life cycle of in-situ combustion operations.

  4. Production of Hydrogen from Underground Coal Gasification

    Science.gov (United States)

    Upadhye, Ravindra S.

    2008-10-07

    A system of obtaining hydrogen from a coal seam by providing a production well that extends into the coal seam; positioning a conduit in the production well leaving an annulus between the conduit and the coal gasification production well, the conduit having a wall; closing the annulus at the lower end to seal it from the coal gasification cavity and the syngas; providing at least a portion of the wall with a bifunctional membrane that serves the dual purpose of providing a catalyzing reaction and selectively allowing hydrogen to pass through the wall and into the annulus; and producing the hydrogen through the annulus.

  5. Catalytic gasification of oil-shales

    Energy Technology Data Exchange (ETDEWEB)

    Lapidus, A.; Avakyan, T. [I.M. Gubkin Russian State Univ. of Oil and Gas, Moscow (Russian Federation); Strizhakova, Yu. [Samara State Univ. (Russian Federation)

    2012-07-01

    Nowadays, the problem of complex usage of solid fossil fuels as raw materials for obtaining of motor fuels and chemical products is becoming increasingly important. A one of possible solutions of the problem is their gasification with further processing of gaseous and liquid products. In this work we have investigated the process of thermal and catalytic gasification of Baltic and Kashpir oil-shales. We have shown that, as compared with non-catalytic process, using of nickel catalyst in the reaction increases the yield of gas, as well as hydrogen content in it, and decreases the amount of liquid products. (orig.)

  6. Underground coal gasification. Gasificacion subterranea del carbon

    Energy Technology Data Exchange (ETDEWEB)

    Del Amor, G.; Obis, A. (ITGE, Madrid (Spain))

    1990-07-01

    In spite of the low price of both oil and gas, underground coal gasification is still an attractive option because of the possibility for exploiting coal which it would be uneconomic to mine by conventional methods. New technology has recently made gasification into a reality and methods have been developed to gasify both deep and superficial inclined seams. Recent tests in nearly level seams in the USA have been successful so that the process has become competitive in spite of current oil prices. 3 figs.

  7. High-Btu coal gasification processes

    Energy Technology Data Exchange (ETDEWEB)

    Blazek, C.F.; Baker, N.R.; Tison, R.R.

    1979-01-01

    This evaluation provides estimates of performance and cost data for advanced technology, high-Btu, coal gasification facilities. The six processes discussed reflect the current state-of-the-art development. Because no large commercial gasification plants have yet been built in the United States, the information presented here is based only on pilot-plant experience. Performance characteristics that were investigated include unit efficiencies, product output, and pollution aspects. Total installed plant costs and operating costs are tabulated for the various processes. The information supplied here will assist in selecting energy conversion units for an Integrated Community Energy System (ICES).

  8. Effect of alkaline elements on the reactivity, strength and structural properties of blast furnace cokes

    Directory of Open Access Journals (Sweden)

    A. Bhattacharyya

    2015-07-01

    Full Text Available The present study concerns itself on the adverse effects of alkaline elements like sodium and potassium on blast furnace cokes. To achieve a deeper insight on the effects of alkaline elements on coke reactivity and strength, industrial coke samples impregnated with different alkaline species in various amounts have been tested under standard conditions to find out their Coke Reactivity Index (CRI and Coke Strength after Reaction (CSR values. Scanning electron microscopy, petrographic and Raman Spectrometric investigations demonstrate the change of structural properties. The mechanism of catalysis has been postulated.

  9. Development of a system for wireless stopping of coke oven machines

    Energy Technology Data Exchange (ETDEWEB)

    Mil' ko, M.S.; Yakushina, E.N.; Babanskii, M.I.; Lipskii, M.N. (SKBA NPO Chermetavtomatika (USSR))

    1991-02-01

    Discusses design and operation of a wireless system for control of quenching cars and machines for opening coke oven doors. The system was developed by Chermetavtomatika and tested in the Mariupol' coking plant. It is used on a coke oven battery with a coke oven volume of 41.6 m{sup 3}. The system controls motion of the quenching cars, stopped the cars, controlled door removal after the quenching car reached the proper position. Main system elements are characterized: signal transmitters and receivers, relay systems. The system, recommended for other coking plants, is characterized as accurate and reliable.

  10. Application research on hydraulic coke cutting monitoring system based on optical fiber sensing technology

    Science.gov (United States)

    Zhong, Dong; Tong, Xinglin

    2014-06-01

    With the development of the optical fiber sensing technology, the acoustic emission sensor has become one of the focal research topics. On the basis of studying the traditional hydraulic coke cutting monitoring system, the optical fiber acoustic emission sensor has been applied in the hydraulic coke cutting monitoring system for the first time, researching the monitoring signal of the optical fiber acoustic emission sensor in the system. The actual test results show that using the acoustic emission sensor in the hydraulic coke cutting monitoring system can get the real-time and accurate hydraulic coke cutting state and the effective realization of hydraulic coke cutting automatic monitoring in the Wuhan Branch of Sinopec.

  11. 我国焦化废水处理工业化技术探讨%Industrial Technology Investigation of Coking Wastewater Treatment in China

    Institute of Scientific and Technical Information of China (English)

    金学坤

    2016-01-01

    Coking wastewater generated during coal coking process is a kind of refractory organic wastewater, causing serious environmental pollution. The development status of treatment process in domestic was reviewed, a more mature industrial processing technology of flat membrane bioreactor technology, high phenol ammonia wastewater treatment technology of Harbin institute of technology, "yujie dominant bacterium group" biological treatment technology, bio-contact oxidation wastewater treatment system technology, active semi-coke purification treatment technology and gasification utilization technology in its residual ammonia furnace was mainly introduced. In addition, the problems existing in present treatment technology were analyzed, and the development trends were put forward.%焦化废水是煤焦化过程中产生的一种难处理有机废水,造成了严重的环境污染。本文综述了国内处理工艺发展现状,重点介绍了较成熟的工业化处理技术平板膜生物反应器技术、哈工大高酚氨废水处理技术、“宇洁优势菌群”生物处理技术、生物接触氧化系统废水处理技术、活性半焦净化处理技术及剩余氨水炉内气化资源化利用技术。此外,本文分析了现有处理技术存在问题,并提出了其发展趋势。

  12. Fixed-bed gasification research using US coals. Volume 4. Gasification of Leucite Hills subbituminous coal

    Energy Technology Data Exchange (ETDEWEB)

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-03-31

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the fourth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Leucite Hills subbituminous coal from Sweetwater County, Wyoming. The period of the gasification test was April 11-30, 1983. 4 refs., 23 figs., 27 tabs.

  13. Commercialization Development of Crop Straw Gasification Technologies in China

    Directory of Open Access Journals (Sweden)

    Zhengfeng Zhang

    2014-12-01

    Full Text Available Crop straw gasification technologies are the most promising biomass gasification technologies and have great potential to be further developed in China. However, the commercialization development of gasification technology in China is slow. In this paper, the technical reliability and practicability of crop straw gasification technologies, the economic feasibility of gas supply stations, the economic feasibility of crop straw gasification equipment manufacture enterprises and the social acceptability of crop straw gasification technologies are analyzed. The results show that presently both the atmospheric oxidation gasification technology and the carbonization pyrolysis gasification technology in China are mature and practical, and can provide fuel gas for households. However, there are still a series of problems associated with these technologies that need to be solved for the commercialization development, such as the high tar and CO content of the fuel gas. The economic feasibility of the gas supply stations is different in China. Parts of gas supply stations are unprofitable due to high initial investment, the low fuel gas price and the small numbers of consumers. In addition, the commercialization development of crop straw gasification equipment manufacture enterprises is hindered for the low market demand for gasification equipment which is related to the fund support from the government. The acceptance of the crop straw gasification technologies from both the government and the farmers in China may be a driving force of further commercialization development of the gasification technologies. Then, the crop straw gasification technologies in China have reached at the stage of pre-commercialization. At this stage, the gasification technologies are basically mature and have met many requirements of commercialization, however, some incentives are needed to encourage their further development.

  14. The history of a unique South Wales coking plant

    Energy Technology Data Exchange (ETDEWEB)

    Jackson, P.

    2006-07-01

    During 1914 the Coppee Company was contracted to build two batteries of 30 coke ovens, a washery and by-product plant at Coed Ely in the Ely Valley, South Wales, near to a productive colliery. The coal was formed into a cake by stamping it into a mould slightly smaller than the oven. Straw was used as a binder. The coke produced was ideal for iron making. The article describes the stamp charging process, the cooling process, and the by-product plant producing a 'tar oil winter wash' (ammonium sulphateude benzol and coal gas). It describes the construction and later extensions of the batteries. It recounts the history of the rail system linking the coking plant and the mine and has illustrated descriptions of Locomotive Coedely, Locomotive Ferndale, Locomotive Tynycoed and Locomotive Austerity 0-6-OST. The coking works was finally closed in October 1983, following the 1979 change of government which shut the industry from all sides. Today the hillside is landscaped and grass is beginning to grow where the works once was. This article was fist published in the Archive Magazine, No. 41, of March 2004, pp 3-26. 25 figs.

  15. Practical aspects of coking in Cundinamarca y Boyacá

    Directory of Open Access Journals (Sweden)

    Segundo Manuel Romero-Balaguera

    2014-12-01

    Full Text Available Taking advantage of the excellent qualities of the studied coals from the coalfields in Cundinamarca and terms of the types of coking ovens, for excellent performance and quality that allows them to be very competitive.The international market is very demanding in terms of the quality of coke and CRI and CSR indexes, that is why coals laboratories were implemented and improved the system of sampling and analysis of laboratories for more agile and modern. Mixtures were made with the test methodology and empirical methods combining swelling index and rank cals were the theree main types: high, medium and low volatile. But with studies and techological change and enviromental control, process is managed, allowing the coke industry to serve as a development center for the promotion of industries in the central area of this country. In the study the whole process is presented beginning with the explotaitation of coking coals, the care that must be taken into account to mainttain good quality, transport and enviromental measures, the process of crushing and grinding to prepare the optimal mix and laboratory tests necessary to maintain quality control, the types of ovens in Boyacá Colombia, yields and advances in the se technologies, and finally, the system shutdown process. All of the above was addressed in order to add value to the product with the fulfillment of the international market standards.

  16. Oil sand process-affected water treatment using coke adsorption

    Energy Technology Data Exchange (ETDEWEB)

    Gamal El-Din, M.; Pourrezaei, P.; Chelme-Ayala, P.; Zubot, W. [Alberta Univ., Edmonton, AB (Canada). Dept. of Civil and Environmental Engineering

    2010-07-01

    Oil sands operations generate an array of oil sands process-affected water (OSPW) that will eventually be released to the environment. This water must be evaluated within conventional and advanced water treatment technologies. Water management strategies propose options for increased reuse and recycling of water from settling ponds, as well as safe discharge. This presentation outlined the typical composition of OSPW. Constituents of concern in OSPW include suspended solids, hydrocarbons, salts, ammonia, trace metals, and dissolved organics such as naphthenic acids (NAs). Petroleum coke is one of the by-products generated from bitumen extraction in the oil sands industry and can be used as one of the possible treatment processes for the removal of organic compounds found in OSPW. Activated carbon adsorption is an effective process, able to adsorb organic substances such as oils, radioactive compounds, petroleum hydrocarbons, poly aromatic hydrocarbons and various halogenated compounds. The objectives of this study were to evaluate the production of activated carbon from petroleum coke using steam as the activation media; to determine the factors affecting the absorption of NAs; and to evaluate the activated coke adsorption capacity for the reduction of NAs and dissolved organic carbons present in OSPW. It was concluded that petroleum non-activated coke has the ability to decrease COD, alkalinity, and NA concentration. tabs., figs.

  17. 29 CFR 1910.1029 - Coke oven emissions.

    Science.gov (United States)

    2010-07-01

    ... Data Exposure to coke oven emissions is a cause of lung cancer, and kidney cancer, in humans. Although... to which other Federal agencies exercise statutory authority to prescribe or enforce standards... status of the program. (7) Training in compliance procedures. The employer shall incorporate all...

  18. Thickness Optimization for Petroleum Coke in Microwave Dehydrating Based on the Analysis of Dynamic Absorption Efficiency

    Science.gov (United States)

    Shang, Xiaobiao; Chen, Junruo; Peng, Jinhui; Chen, Hua; Zhang, Weifeng; Guo, Shenghui; Chen, Guo

    2015-07-01

    An analytical approach is proposed to optimize the thickness of petroleum coke for achieving maximum microwave power absorption in microwave heating based on analysis of reflection loss (RL). The microwave RL of the petroleum coke layer was studied over the moisture content range of 1%-5% at 20 °C and the petroleum coke (10% moisture content) in the temperature range of 20 to 100 °C at 2.45 GHz. The results show that RL depends sensitively on the thickness of the petroleum coke and the absorption peak shifts towards a larger thickness as the moisture content of the petroleum coke increases. There exists a matching thickness corresponding to the maximum microwave absorption, the maximum absorbing peak decreases when the thickness of petroleum coke exceeds the matching thickness. We also show that the absorption peak is found to move towards a smaller thickness region with increasing petroleum coke temperature.

  19. Measurement of Vibrated Bulk Density of Coke Particle Blends Using Image Texture Analysis

    Science.gov (United States)

    Azari, Kamran; Bogoya-Forero, Wilinthon; Duchesne, Carl; Tessier, Jayson

    2017-09-01

    A rapid and nondestructive machine vision sensor was developed for predicting the vibrated bulk density (VBD) of petroleum coke particles based on image texture analysis. It could be used for making corrective adjustments to a paste plant operation to reduce green anode variability (e.g., changes in binder demand). Wavelet texture analysis (WTA) and gray level co-occurrence matrix (GLCM) algorithms were used jointly for extracting the surface textural features of coke aggregates from images. These were correlated with the VBD using partial least-squares (PLS) regression. Coke samples of several sizes and from different sources were used to test the sensor. Variations in the coke surface texture introduced by coke size and source allowed for making good predictions of the VBD of individual coke samples and mixtures of them (blends involving two sources and different sizes). Promising results were also obtained for coke blends collected from an industrial-baked carbon anode manufacturer.

  20. A case-study of landfill minimization and material recovery via waste co-gasification in a new waste management scheme.

    Science.gov (United States)

    Tanigaki, Nobuhiro; Ishida, Yoshihiro; Osada, Morihiro

    2015-03-01

    This study evaluates municipal solid waste co-gasification technology and a new solid waste management scheme, which can minimize final landfill amounts and maximize material recycled from waste. This new scheme is considered for a region where bottom ash and incombustibles are landfilled or not allowed to be recycled due to their toxic heavy metal concentration. Waste is processed with incombustible residues and an incineration bottom ash discharged from existent conventional incinerators, using a gasification and melting technology (the Direct Melting System). The inert materials, contained in municipal solid waste, incombustibles and bottom ash, are recycled as slag and metal in this process as well as energy recovery. Based on this new waste management scheme with a co-gasification system, a case study of municipal solid waste co-gasification was evaluated and compared with other technical solutions, such as conventional incineration, incineration with an ash melting facility under certain boundary conditions. From a technical point of view, co-gasification produced high quality slag with few harmful heavy metals, which was recycled completely without requiring any further post-treatment such as aging. As a consequence, the co-gasification system had an economical advantage over other systems because of its material recovery and minimization of the final landfill amount. Sensitivity analyses of landfill cost, power price and inert materials in waste were also conducted. The higher the landfill costs, the greater the advantage of the co-gasification system has. The co-gasification was beneficial for landfill cost in the range of 80 Euro per ton or more. Higher power prices led to lower operation cost in each case. The inert contents in processed waste had a significant influence on the operating cost. These results indicate that co-gasification of bottom ash and incombustibles with municipal solid waste contributes to minimizing the final landfill amount and has

  1. Catalytic gasification of char from co-pyrolysis of coal and biomass

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Wenkui [State key Laboratory of Multi-phase Complex system, the Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100080 (China); Graduate University, Chinese Academy of Sciences, Beijing 100080 (China); Song, Wenli; Lin, Weigang [State key Laboratory of Multi-phase Complex system, the Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100080 (China)

    2008-09-15

    The catalytic gasification of char from co-pyrolysis of coal and wheat straw was studied. Alkali metal salts, especially potassium salts, are considered as effective catalysts for carbon gasification by steam and CO{sub 2}, while too expensive for industry application. The herbaceous type of biomass, which has a high content of potassium, may be used as an inexpensive source of catalyst by co-processing with coal. The reactivity of chars from co-pyrolysis of coal and straw was experimentally examined. The chars were prepared in a spout-entrained reactor with different ratios of coal to straw. The gasification characteristics of chars were measured by thermogravimetric analysis (TGA). The co-pyrolysis chars revealed higher gasification reactivity than that of char from coal, especially at high level of carbon conversion. The influence of the alkali in the char and the pyrolysis temperature on the reactivity of co-pyrolysis char was investigated. The experimental results show that the co-pyrolysis char prepared at 750 C have the highest alkali concentration and reactivity. (author)

  2. Selecting the process arrangement for preparing the gas turbine working fluid for an integrated gasification combined-cycle power plant

    Science.gov (United States)

    Ryzhkov, A. F.; Gordeev, S. I.; Bogatova, T. F.

    2015-11-01

    Introduction of a combined-cycle technology based on fuel gasification integrated in the process cycle (commonly known as integrated gasification combined cycle technology) is among avenues of development activities aimed at achieving more efficient operation of coal-fired power units at thermal power plants. The introduction of this technology is presently facing the following difficulties: IGCC installations are characterized by high capital intensity, low energy efficiency, and insufficient reliability and availability indicators. It was revealed from an analysis of literature sources that these drawbacks are typical for the gas turbine working fluid preparation system, the main component of which is a gasification plant. Different methods for improving the gasification plant chemical efficiency were compared, including blast air high-temperature heating, use of industrial oxygen, and a combination of these two methods implying limited use of oxygen and moderate heating of blast air. Calculated investigations aimed at estimating the influence of methods for achieving more efficient air gasification are carried out taking as an example the gasifier produced by the Mitsubishi Heavy Industries (MHI) with a thermal capacity of 500 MW. The investigation procedure was verified against the known experimental data. Modes have been determined in which the use of high-temperature heating of blast air for gasification and cycle air upstream of the gas turbine combustion chamber makes it possible to increase the working fluid preparation system efficiency to a level exceeding the efficiency of the oxygen process performed according to the Shell technology. For the gasification plant's configuration and the GTU working fluid preparation system be selected on a well-grounded basis, this work should be supplemented with technical-economic calculations.

  3. A breakthrough in coal gasification technology

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ Tearning up with engineers of the Jincheng Anthracite Mining Group in north China's Shanxi Province, CAS researchers have successfully carried out a 1.0MPa, long-period (up to 72 hours) high-pressure test on a semi- industrial platform of pressurized ash agglomerating fluidized bed (AFB) coal gasification.

  4. MICRO AUTO GASIFICATION SYSTEM: EMISSIONS CHARACTERIZATION

    Science.gov (United States)

    A compact, CONEX-housed waste to energy unit, Micro Auto Gasification System (MAGS), was characterized for air emissions from burning of military waste types. The MAGS unit is a dual chamber gasifier with a secondary diesel-fired combustor. Eight tests were conducted with multipl...

  5. Single-stage fluidized-bed gasification

    Science.gov (United States)

    Lau, F. S.; Rue, D. M.; Weil, S. A.; Punwani, D. V.

    1982-04-01

    The single-stage fluidized-bed gasification process, in addition to being a simple system, maximizes gas production and allows the economic exploitation of small peat deposits. The objective of this gasification project is to conduct experiments in order to obtain data for designing a single-stage fluidized-bed gasifier, and to evaluate the economics of converting peat to synthesis gas and to SNG by this process. An existing high-temperature and high-pressure process development unit (PDU) was modified to permit the direct feeding of peat to the fluidized bed. Peat flows by gravity from the feed hopper through a 6-inch line to the screw-feeder conveyor. From there, it is fed to the bottom tee section of the reactor and transported into the gasification zone. Oxygen and steam are fed through a distributing ring into the reactor. Gasification reactions occur in the annulus formed by the reactor tube and a central standpipe. Peat ash is discharged from the reactor by overflowing into the standpipe and is collected in a solids receiver.

  6. Catalytic gasification of dry and wet biomass

    NARCIS (Netherlands)

    van Rossum, G.; Potic, B.; Kersten, Sascha R.A.; van Swaaij, Willibrordus Petrus Maria

    2009-01-01

    Catalytic gasification of dry biomass and of wet biomass streams in hot compressed water are reviewed and discussed as potential technologies for the production of synthesis gas, hydrogen- and methane-rich gas. Next to literature data also new experimental results from our laboratory on catalytic

  7. Biomass utilization for the process of gasification

    Directory of Open Access Journals (Sweden)

    Josef Spěvák

    2008-01-01

    Full Text Available Biomass as one of the renewable resources of energy has bright future in utilization, especially in obtaining various forms of energy (heat, electrical energy, gas.According to the conception of energy policy of the Czech Republic and according to the fulfillment of the indicators of renewable resources using until the year 2010, the research of thermophysical characteristics of biofuels was realized.There were acquired considerable amount of results by combustion and gasification process on the basis of three-year project „Biomass energy parameters.” By means of combustion and gasification tests of various (biomass fuels were acquired the results which were not published so far.Acquired results are published in the fuel sheets, which are divided into four parts. They consist of information on fuel composition, ash composition, testing conditions and measurand overview. Measurements were realized for the process of combustion, fluidized-bed gasification and fixed-bed gasification. Following fuels were tested: Acacia, Pine, Birch, Beech, Spruce, Poplar, Willow, Rape, Amaranth, Corn, Flax, Wheat, Safflower, Mallow, and Sorrel.

  8. RDF gasification with water vapour: influence of process temperature on yield and products composition; Gassificazione con vapore del CDR: influenza della temperatura di processo su rese e composizione dei prodotti

    Energy Technology Data Exchange (ETDEWEB)

    Galvagno, S.; Casciaro, G.; Russo, A.; Casu, S.; Martino, M.; Portofino, S. [C. R. ENEA Trisaglia, Rotondella (Italy). PROT-STP

    2005-08-01

    The opportunity of using RDF (Refused Derived Fuel) to produce fuel gas seems to be promising and particular attention has been focused on alternative process technologies such as pyrolysis and gasification. Within this frame, present work relates to experimental tests and obtained results of a series of experimental surveys on RDF gasification with water vapour, carried out by means of a bench scale rotary kiln plant at different process temperature, using thermogravimetry (TG) and infrared spectrometry (FTIR), in order to characterize the incoming material, and online gas chromatography to qualify the gaseous stream. Experimental data show that gas yield rise with temperature and, with respect to the gas composition, hydrogen content grows up mainly at the expense of the other gaseous compound, pointing out the major extension of secondary cracking reactions into the gaseous fraction at higher temperature. Syngas obtained at process temperature of 950{sup o}C or higher seems to be suitable for fuel cells applications; at lower process temperature, gas composition suggest a final utilisation for feedstock recycling. The low organic content of solid residue does not suggest any other exploitation of the char apart from the land filling. [Italian] La possibilita' di usare il CDR (combustibile derivato dai rifiuti) per produrre gas combustibile, sembra particolarmente promettente e particolare attenzione si sta rivolgendo a tecnologie alternative di trattamento termico, quali la pirolisi e la gassificazione. In questo ambito, il presente lavoro riporta le prove sperimentali e i risultati ottenuti in una campagna di prove di gassificazione di CDR con vapor d'acqua, effettuate su scala banco in un forno a tamburo rotante a temperatura di processo variabile, utilizzando tecniche di analisi termogravimetrica (TG) e di spettrometria infrarossa in trasformata di Fourier (FTIR), per la caratterizzazione del materiale di ingresso, e analisi gascromatografiche on

  9. EARLY ENTRANCE CO-PRODUCTION PLANT--DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    Energy Technology Data Exchange (ETDEWEB)

    John W. Rich

    2003-06-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power & Gasification (now ChevronTexaco), SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement DE-FC26-00NT40693 with the U. S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) to assess the technoeconomic viability of building an Early Entrance Co-Production Plant (EECP) in the United States to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases. Phase I is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III updates the original EECP design based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report covers the period performance from January 1, 2003 through March 31, 2003. Phase I Task 6 activities of Preliminary Site Analysis were documented and reported as a separate Topical Report on February 2003. Most of the other technical activities were on hold pending on DOE's announcement of the Clean Coal Power Initiative (CCPI) awards. WMPI was awarded one of the CCPI projects in late January 2003 to engineer, construct and operate a first-of-kind gasification/liquefaction facility in the U.S. as a continued effort for the current WMPI EECP engineering feasibility study. Since then, project technical activities were focused on: (1

  10. The assessment of the coke wastewater treatment efficacy in rotating biological contractor.

    Science.gov (United States)

    Cema, G; Żabczyński, S; Ziembińska-Buczyńska, A

    2016-01-01

    Coke wastewater is known to be relatively difficult for biological treatment. Nonetheless, biofilm-based systems seem to be promising tool for such treatment. That is why a rotating biological contactor (RBC) system focused on the Anammox process was used in this study. The experiment was divided into two parts with synthetic and then real wastewater. It was proven that it is possible to treat coke wastewater with RBC but such a procedure requires a very long start-up period for the nitritation (190 days), as well as for the Anammox process, where stable nitrogen removal over 70% was achieved after 400 days of experiment. Interestingly, it was possible at a relatively low (20.2 ± 2.2 °C) temperature. The polymerase chain reaction-denaturing gradient gel electrophoresis (PCR-DGGE) based monitoring of the bacterial community showed that its biodiversity decreased when the real wastewater was treated and it was composed mainly of GC-rich genotypes, probably because of the modeling influence of this wastewater and the genotypes specialization.

  11. Treatment of coke plant wastewater by A/O fixed biofilm system

    Institute of Scientific and Technical Information of China (English)

    YU; Zhaoxiang; QI; Rong; YIN; Yanjun

    2005-01-01

    Coke plant wastewater was treated by an anaerobic-aerobic (A/O) biofilm system. A lab-scale experiment, during which semi-soft media were packed in both the anaerobic and the aerobic reactors, was carried out. The influence parameters, such as HRT, C/N ratio, OLR, and the recycling flow rate on the performance of the system, were studied. The results showed that a sufficient carbon source was important to the performance of bio-degradation system. The COD removal rate increased from 64.15% to 83.28% by raising C/N in wastewater from 2.5 (no external carbon source) to 5. But the effluent COD concentration was still a little higher than the discharge standard. In order to make it meet the discharge standard, a deep treatment, coagulation, was applied, which was proved as an effective method. Then the effluent COD concentration can be brought to lower than 200 mg·L-1. The NH4-N removal rate in this system was satisfactory, being higher than 99%. In addition, it was almost not affected by both C/N ratio and coagulation treatment. The results show that the system is feasible to treat coke plant wastewater.

  12. Rapid toxicity screening of gasification ashes.

    Science.gov (United States)

    Zhen, Xu; Rong, Le; Ng, Wei Cheng; Ong, Cynthia; Baeg, Gyeong Hun; Zhang, Wenlin; Lee, Si Ni; Li, Sam Fong Yau; Dai, Yanjun; Tong, Yen Wah; Neoh, Koon Gee; Wang, Chi-Hwa

    2016-04-01

    The solid residues including bottom ashes and fly ashes produced by waste gasification technology could be reused as secondary raw materials. However, the applications and utilizations of these ashes are very often restricted by their toxicity. Therefore, toxicity screening of ash is the primary condition for reusing the ash. In this manuscript, we establish a standard for rapid screening of gasification ashes on the basis of in vitro and in vivo testing, and henceforth guide the proper disposal of the ashes. We used three different test models comprising human cell lines (liver and lung cells), Drosophila melanogaster and Daphnia magna to examine the toxicity of six different types of ashes. For each ash, different leachate concentrations were used to examine the toxicity, with C0 being the original extracted leachate concentration, while C/C0 being subsequent diluted concentrations. The IC50 for each leachate was also quantified for use as an index to classify toxicity levels. The results demonstrated that the toxicity evaluation of different types of ashes using different models is consistent with each other. As the different models show consistent qualitative results, we chose one or two of the models (liver cells or lung cells models) as the standard for rapid toxicity screening of gasification ashes. We may classify the gasification ashes into three categories according to the IC50, 24h value on liver cells or lung cells models, namely "toxic level I" (IC50, 24h>C/C0=0.5), "toxic level II" (C/C0=0.05gasification plants every day. Subsequently, appropriate disposal methods can be recommended for each toxicity category. Copyright © 2016 Elsevier Ltd. All rights reserved.

  13. Biomass gasification, stage 2 LTH. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Bjerle, I.; Chambert, L.; Hallgren, A.; Hellgren, R.; Johansson, Anders; Mirazovic, M.; Maartensson, R.; Padban, N.; Ye Zhicheng [comps.] [Lund Univ. (Sweden). Dept. of Chemical Engineering II

    1996-11-01

    This report presents the final report of the first phase of a project dealing with a comprehensive investigation on pressurized biomass gasification. The intention with the project first phase was firstly to design, install and to take in operation a PCFB biomass gasifier. A thorough feasibility study was made during the first half year including extensive calculations on an internal circulating fluidized bed concept. The experimental phase was intended to study pressurized gasification up to 2.5 MPa (N{sub 2}, air) at temperatures in the interval 850-950 deg C. The more specific experimental objective was to examine the impact from various process conditions on the product formation as well as on the function of the different systems. The technical concept has been able to offer novel approaches regarding biomass feeding and PCFB gasification. The first gasification test run was made in December 1993 after almost 18 months of installation work. Extensive work was made during 1994 and the first half of 1995 to find the balance of the PCFB gasifier. It turned out to be very difficult to find operating parameters such that gave a stable circulation of the bed material during gasification mode. Apparently, the produced gas partly changed the pressure profile over the riser which in turn gave unstable operation. After a comprehensive investigation involving more than 100 hours of tests runs it was decided to leave the circulating bed concept and focus on bubbling bed operations. The test rig is currently operating as a bubbling bed gasifier. 4 refs, 24 figs, 6 tabs

  14. 冶金焦的本质特性与现代高炉冶炼的对应关系%Relationship between essential characteristic of metallurgical coke and modern blast furnace smelting

    Institute of Scientific and Technical Information of China (English)

    刘德军

    2016-01-01

    On the basis of scientific analysis for the current quality of Ansteel coke,the influences of coke strength, thermal state performance,chemical composition,particle size and quality fluctuation on blast furnace smelting were studied. Through sampling the coke in the blast furnace tuyere and further validation with experiment,the blast furnace operation practice could be guided well,at the same time good results were achieved. The study made the blast furnace operator and coking plant personnel in Ansteel access to knowledge related to coke quality,the influence of coke quality on blast furnace smelting,and the coke quality evaluation methods and so on,especially the use of"tuyere sampling"for which it needs to know the change rule of coke in the furnace hearth working condition. The study provides a power-ful technical support for the blast furnace operation,at the same time provides the basis for coking plant about how to implement low cost to meet the requirements of the blast furnace operation coke.%在对鞍钢焦炭质量现状进行科学分析的基础上,研究了焦炭强度、热态性能、化学组成、粒度及质量波动等对高炉冶炼的影响规律,并通过对高炉风口焦炭的实际取样与研究加以验证,指导高炉操作实践;同时,系统地掌握焦炭质量、焦炭质量对高炉冶炼的影响、焦炭质量的评价方法等;尤其是利用“风口取样”,掌握焦炭在炉内的变化规律和炉缸工作状况,为高炉操作提供技术支持,同时为焦化厂低成本生产出符合高炉运行要求的焦炭提供了依据。

  15. 煤炭地下气化空间扩展规律及控制方法研究综述%REVIEW ON CAVITY GROWTH LAWS AND CONTROL IN UNDERGROUND COAL GASIFICATION

    Institute of Scientific and Technical Information of China (English)

    王在泉; 华安增

    2001-01-01

    The influences of cavity growth in underground coal gasification on gasification process are analyzed on the basis of introduction of underground coal gasification. The development of space expanding laws and control methods in underground coal gasification are reviewed. The problems and ideas to be studied deeply are put forward combining with the gasification characteristics of China.%在介绍煤炭地下气化特点的基础上,对地下气化空间扩展及气化过程影响进行了分析,综述了国内外在煤炭地下气化空间扩展规律及控制方法的研究进展,结合中国的气化工艺特点,提出了需进一步研究的课题。

  16. Reaction kinetics of solid fuels during entrained flow gasification

    Energy Technology Data Exchange (ETDEWEB)

    Tremel, Alexander

    2012-10-24

    Despite the application of entrained flow gasification on larger scales, the reaction rates in the hot conversion zone are almost unknown. But the knowledge of the rates of the gasification reactions at high temperature and high pressure is crucial for the detailed design and optimisation of these gasifiers. This dissertation provides measurements of fuel conversion under operation conditions relevant to industrial gasifiers and aims at the transfer of the data to larger scale applications. A novel pilot-scale research reactor is developed that enables the study of gasification reactions at high temperature, high pressure and under entrained flow conditions. The Pressurised High Temperature Entrained Flow Reactor (PiTER) is operated at up to 1600 C and 4.0 MPa in pyrolysis and gasification experiments. The data set is extended by measurements in an atmospheric entrained flow reactor and a pressurised wire mesh reactor. Devolatilisation and gasification behaviour of a wide range of fuels is analysed including anthracite, bituminous coal, lignite, biocoal (from hydrothermal carbonisation), and biomass; however, Rhenish lignite is used in most of the experiments. The pyrolysis data enable the validation of a simple first order reaction model that describes the influence of pressure, temperature, and residence time on volatile yield. Char samples collected from the three reactors are analysed using laboratory procedures and bench-scale setups. Specific char surface area is measured by CO{sub 2} adsorption at 273 K, and is found to be significantly influenced by char conversion, reaction temperature, and devolatilisation pressure. The surface data are described by an extension of the Random Pore Model. Intrinsic char reactivity is measured in a pressurised thermogravimetric analyser and the influence of reactant partial pressure and temperature on the char-CO{sub 2} and char-H{sub 2}O reaction is studied. The intrinsic reaction rate is described by nth order and

  17. Granulation of coke breeze fine for using in the sintering process

    Directory of Open Access Journals (Sweden)

    Mohamed F.M.

    2010-01-01

    Full Text Available Coke breeze is the main fuel used in the sintering process. The value of -3+1 mm. represents the most favorable particle size for coke breeze in the sintering process. About 20% of total coke fines (-0.5 mm are produced during different steps of preparation. Introducing these fines during the sintering process proves to be very harmful for different operating parameters. Thus ,this study aims at investigating the production of granules resulting from these fines using molasses as organic binder and its application in sintering of an iron ore. The results showed that the granules having the highest mechanical properties were obtained with 14.5 wt % molasses addition. The sintering experiments were performed by using coke breeze in different shapes (-3+1 mm in size, coke breeze without sieving and coke breeze granules -3+1 mm. The reduction experiments, microscopic structure and X-ray analysis for the produced sinter were carried out. The results revealed that, all sinter properties (such as shatter test, productivity of sinter machine and blast furnace, reduction time and chemical composition for produced sinter by using coke breeze with size -3+1 mm and coke breeze granules were almost the same. The iron ore sinter which was produced by using coke breeze without sieving yielded low productivity for both sinter machine and blast furnace. Furthermore, using coke breeze without sieving in sintering of an iron ore decreases the vertical velocity of sinter machine and increases the reduction time.

  18. Comparative study of reactivity to CO{sub 2} of cokes used in stone wool production

    Energy Technology Data Exchange (ETDEWEB)

    Leth-Miller, R.; Jensen, L.M.; Hansen, P.B. [Rockwool International A/S Hovedgaden 584, DK 2640, Hedehusene (Denmark); Jensen, A.D.; Jensen, J.; Glarborg, P.; Joergensen, S.B. [Department of Chemical Engineering, Technical University of Denmark, 2800 Kgs. Lyngby (Denmark)

    2005-02-25

    The reactivity towards CO{sub 2} of seven types of commercial coke used in stone wool production has been measured in a thermo gravimetric analyser (TGA). The cokes originated from Western and Eastern Europe and from China. For three of the cokes, the porosity, density and surface area were determined. The directly measured porosities of the cokes was slightly low, indicating that there are pores that are not connected with the outer surface. This is supported by the measured densities and microphotos. The measurements showed that the Chinese cokes were the least reactive while the European cokes made on American coal were the most reactive. The reactivity of the one Eastern European coke in the measurements had an intermediate reactivity. Simulations with a cupola model show that 25% more coke is needed for stone wool production if the coke is changed to a type with half the reactivity towards O{sub 2} and CO{sub 2}. The TGA method proved to be a good method for ranking the coke with respect to reactivity with CO{sub 2}.

  19. Emissions of polycyclic aromatic hydrocarbons from coking industries in China

    Institute of Scientific and Technical Information of China (English)

    Ling Mu; Lin Peng; Junji Cao; Qiusheng He; Fan Li; Jianqiang Zhang; Xiaofeng Liu

    2013-01-01

    This study set out to assess the characteristics of polycyclic aromatic hydrocarbon (PAH) emission from coking industries,with field samplings conducted at four typical coke plants.For each selected plant,stack flue gas samples were collected during processes that included charging coal into the ovens (CC),pushing coke (PC) and the combustion of coke-oven gas (CG).Sixteen individual PAHs on the US EPA priority list were analyzed by gas chromatography/mass spectrometry (GC/MS).Results showed that the total PAH concentrations in the flue gas ranged from 45.776 to 414.874 μg/m3,with the highest emission level for CC (359.545 μg/m3).The concentration of PAH emitted from the CC process in CP1 (stamp charging) was lower than that from CP3 and CP4 (top charging).Low-molecular-weight PAHs (i.e.,two-to three-ring PAHs) were predominant contributors to the total PAH contents,and Nap,AcPy,Flu,PhA,and AnT were found to be the most abundant ones.Total BaPeq concentrations for CC (2.248 iμg/m3) were higher than those for PC (1.838 μg/m3) and CG (1.082 μg/m3),and DbA was an important contributor to carcinogenic risk as BaP in emissions from coking processes.Particulate PAH accounted for more than 20% of the total BaPeq concentrations,which were significantly higher than the corresponding contributions to the total PAH mass concentration (5%).Both particulate and gaseous PAH should be taken into consideration when the potential toxicity risk of PAH pollution during coking processes is assessed.The mean total-PAH emission factors were 346.132 and 93.173 μg/kg for CC and PC,respectively.

  20. Research about the Impact of Coke Thermal Performance When Distributing Australian Coke%配入澳煤对焦炭热性能的影响

    Institute of Scientific and Technical Information of China (English)

    张明远; 纪长洋; 万红兵; 蒋成

    2012-01-01

    The impact of coke thermal performance when distributing Australian coke can be researched, according to existing coking coal blending coal plant chongqing small coke oven blending test,coke thermal performance test, coke microcrystalline structure experiment.The results show that different blending option, coke microcrystalline structure and thermal properties are different.If increase the quantity of the Macao coal, in the little change of the thermal properties of coke, the production cost can be reduced greatly.%通过对重钢焦化厂焦化配煤煤种进行特性检测,小焦炉配煤试验,焦炭热性能检测试验及焦炭微晶结构分析,研究澳媒对焦炭热性能的影响。结果表明,澳煤的技术指标接近焦煤,在配煤方案中可代替部分肥煤或焦煤。配入20%左右的澳煤,相应降低肥煤和焦煤配入比例所得到的焦炭其热性能较稳定。

  1. Novel fragmentation model for pulverized coal particles gasification in low temperature air thermal plasma

    Directory of Open Access Journals (Sweden)

    Jovanović Rastko D.

    2016-01-01

    Full Text Available New system for start-up and flame support based on coal gasification by low temperature air thermal plasma is planned to supplement current heavy oil system in Serbian thermal power plants in order to decrease air pollutions emission and operational costs. Locally introduced plasma thermal energy heats up and ignites entrained coal particles, thus starting chain process which releases heat energy from gasified coal particles inside burner channel. Important stages during particle combustion, such as particle devolatilisation and char combustion, are described with satisfying accuracy in existing commercial CFD codes that are extensively used as powerful tool for pulverized coal combustion and gasification modeling. However, during plasma coal gasification, high plasma temperature induces strong thermal stresses inside interacting coal particles. These stresses lead to “thermal shock” and extensive particle fragmentation during which coal particles with initial size of 50-100 m disintegrate into fragments of at most 5-10 m. This intensifies volatile release by a factor 3-4 and substantially accelerates the oxidation of combustible matter. Particle fragmentation, due to its small size and thus limited influence on combustion process is commonly neglected in modelling. The main focus of this work is to suggest novel approach to pulverized coal gasification under high temperature conditions and to implement it into commercial comprehensive code ANSYS FLUENT 14.0. Proposed model was validated against experimental data obtained in newly built pilot scale D.C plasma burner test facility. Newly developed model showed very good agreement with experimental results with relative error less than 10%, while the standard built-in gasification model had error up to 25%.

  2. Gasification Plant Cost and Performance Optimization

    Energy Technology Data Exchange (ETDEWEB)

    Samuel Tam; Alan Nizamoff; Sheldon Kramer; Scott Olson; Francis Lau; Mike Roberts; David Stopek; Robert Zabransky; Jeffrey Hoffmann; Erik Shuster; Nelson Zhan

    2005-05-01

    As part of an ongoing effort of the U.S. Department of Energy (DOE) to investigate the feasibility of gasification on a broader level, Nexant, Inc. was contracted to perform a comprehensive study to provide a set of gasification alternatives for consideration by the DOE. Nexant completed the first two tasks (Tasks 1 and 2) of the ''Gasification Plant Cost and Performance Optimization Study'' for the DOE's National Energy Technology Laboratory (NETL) in 2003. These tasks evaluated the use of the E-GAS{trademark} gasification technology (now owned by ConocoPhillips) for the production of power either alone or with polygeneration of industrial grade steam, fuel gas, hydrocarbon liquids, or hydrogen. NETL expanded this effort in Task 3 to evaluate Gas Technology Institute's (GTI) fluidized bed U-GAS{reg_sign} gasifier. The Task 3 study had three main objectives. The first was to examine the application of the gasifier at an industrial application in upstate New York using a Southeastern Ohio coal. The second was to investigate the GTI gasifier in a stand-alone lignite-fueled IGCC power plant application, sited in North Dakota. The final goal was to train NETL personnel in the methods of process design and systems analysis. These objectives were divided into five subtasks. Subtasks 3.2 through 3.4 covered the technical analyses for the different design cases. Subtask 3.1 covered management activities, and Subtask 3.5 covered reporting. Conceptual designs were developed for several coal gasification facilities based on the fluidized bed U-GAS{reg_sign} gasifier. Subtask 3.2 developed two base case designs for industrial combined heat and power facilities using Southeastern Ohio coal that will be located at an upstate New York location. One base case design used an air-blown gasifier, and the other used an oxygen-blown gasifier in order to evaluate their relative economics. Subtask 3.3 developed an advanced design for an air

  3. Effect of small-scale biomass gasification at the state of refractory lining the fixed bed reactor

    Energy Technology Data Exchange (ETDEWEB)

    Janša, Jan, E-mail: jan.jansa@vsb.cz; Peer, Vaclav, E-mail: vaclav.peer@vsb.cz; Pavloková, Petra, E-mail: petra.pavlokova@vsb.cz [VŠB – Technical University of Ostrava, Energy Research Center, 708 33 Ostrava (Czech Republic)

    2016-06-30

    The article deals with the influence of biomass gasification on the condition of the refractory lining of a fixed bed reactor. The refractory lining of the gasifier is one part of the device, which significantly affects the operational reliability and durability. After removing the refractory lining of the gasifier from the experimental reactor, there was done an assessment how gasification of different kinds of biomass reflected on its condition in terms of the main factors affecting its life. Gasification of biomass is reflected on the lining, especially through sticking at the bottom of the reactor. Measures for prolonging the life of lining consist in the reduction of temperature in the reactor, in this case, in order to avoid ash fusion biomass which it is difficult for this type of gasifier.

  4. Hydrogen-rich gas production via CaO sorption-enhanced steam gasification of rice husk: a modelling study.

    Science.gov (United States)

    Beheshti, Sayyed Mohsen; Ghassemi, Hojat; Shahsavan-Markadeh, Rasoul; Fremaux, Sylvain

    2015-01-01

    Gasification is a thermochemical process in which solid or liquid fuels are transformed into synthesis gas through partial oxidation. In this paper, a kinetic model of rice husk gasification has been developed, which is interesting for the applications of the syngas produced. It is a zero-dimensional, steady-state model based on global reaction kinetic, empirical correlation of pyrolysis and is capable of predicting hydrogen yield in the presence of sorbent CaO. The model can also be used as a useful tool to investigate the influence of process parameters including steam/biomass ratio, CaO/fuel ratio (CaO/Fuel), and gasification temperature on hydrogen efficiency, CO2 capture ratio (CCR), and average carbonation conversion (Save). Similar to hydrogen formation, CCR also increases with increasing CaO/Fuel, but an opposite trend is exhibited in Save. Model predictions were compared with available data from the literature, which showed fairly good agreement.

  5. Kinetics examination of pressurised steam gasification of beech wood

    Directory of Open Access Journals (Sweden)

    Grzywacz Przemysław

    2016-01-01

    Full Text Available In Poland, among all renewable energy sources, share of biomass in electricity production is the largest. Great potential in biomass utilization involves use of gasification technology. The course of biomass gasification process in steam atmosphere is the subject of numerous scientific studies. The aim of this study was kinetics examination of pressurized beech wood waste gasification, that can be successfully used in industrial gasification. Measurements were carried out on a unique laboratory installation, that allows kinetics examination of solid fuels gasification with steam at wide range of pressures, via using thermovolumetric method. Formation rates of main gaseous products were determined, moreover, composition of post-reaction gas, as well as biomass conversion degree depending on the temperature were specified. Kinetic parameters of gasification were calculated and series of kinetic models were used to their designation ie Isoconvesional method, Integrated Core Model (ICM, Grain Model (GM and Random Pore Model (RPM.

  6. 77 FR 36996 - South Mississippi Electric Cooperative: Plant Ratcliff, Kemper County Integrated Gasification...

    Science.gov (United States)

    2012-06-20

    ... Cooperative: Plant Ratcliff, Kemper County Integrated Gasification Combined-Cycle (IGCC) Project AGENCY: Rural... Gasification Combined-Cycle (IGCC) Project currently under construction in Kemper County,...

  7. Biomass thermochemical gasification: Experimental studies and modeling

    Science.gov (United States)

    Kumar, Ajay

    The overall goals of this research were to study the biomass thermochemical gasification using experimental and modeling techniques, and to evaluate the cost of industrial gas production and combined heat and power generation. This dissertation includes an extensive review of progresses in biomass thermochemical gasification. Product gases from biomass gasification can be converted to biopower, biofuels and chemicals. However, for its viable commercial applications, the study summarizes the technical challenges in the gasification and downstream processing of product gas. Corn stover and dried distillers grains with solubles (DDGS), a non-fermentable byproduct of ethanol production, were used as the biomass feedstocks. One of the objectives was to determine selected physical and chemical properties of corn stover related to thermochemical conversion. The parameters of the reaction kinetics for weight loss were obtained. The next objective was to investigate the effects of temperature, steam to biomass ratio and equivalence ratio on gas composition and efficiencies. DDGS gasification was performed on a lab-scale fluidized-bed gasifier with steam and air as fluidizing and oxidizing agents. Increasing the temperature resulted in increases in hydrogen and methane contents and efficiencies. A model was developed to simulate the performance of a lab-scale gasifier using Aspen Plus(TM) software. Mass balance, energy balance and minimization of Gibbs free energy were applied for the gasification to determine the product gas composition. The final objective was to optimize the process by maximizing the net energy efficiency, and to estimate the cost of industrial gas, and combined heat and power (CHP) at a biomass feedrate of 2000 kg/h. The selling price of gas was estimated to be 11.49/GJ for corn stover, and 13.08/GJ for DDGS. For CHP generation, the electrical and net efficiencies were 37 and 86%, respectively for corn stover, and 34 and 78%, respectively for DDGS. For

  8. Fixed (slow moving) bed updraft gasification of agricultural residues

    Energy Technology Data Exchange (ETDEWEB)

    Vigouroux, Rolando Zanzi [Royal Institute of Technology (KTH), Stockholm (Sweden). Dept. of Chemical Engineering and Technology], E-mail: rolando@ket.kth.se; Escalona, Ronoldy Faxas [University of Oriente, Santiago de Cuba (Cuba). Fac. of Mechanical Engineering], E-mail: faxas@fim.uo.edu.cu

    2009-07-01

    Birch, in form of pellets has been gasified in updraft fixed-bed gasifier using air as oxidation agent. The main objectives were to study the effect of the treatment conditions on the distribution of the products and the composition of product gas. The influence of the air flow rates on the composition of the producer gas has been studied. The amount of the biomass used in the experiments was varied between 1 and 4 kg and the flow rate of the air was varied from 1.1 to 2.6 m3/h. Increased airflow rates favored higher temperatures. Excessively high airflow rates resulted in fast consumption of the biomass and it also favored combustion over gasification and thus formation of lower amounts of combustible products. High airflow rates caused also higher yields of tars, due to the shorter residence time of the tar-rich gas in the gasifier and thus unfavorable conditions for tar cracking. (author)

  9. Basic equations of channel model for underground coal gasification

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The underground coal gasification has advantages of zero rubbish, nonpollution, low cost and high safety. According to the characteristics of the gasification, the channel model of chemical fluid mechanics is used to set up the fluid equations and chemical equations by some reasonable suppositions in this paper, which lays a theoretical foundation on requirements of fluid movement rules in the process of underground coal gasification.

  10. Feasibility study of gasification of oil palm fronds

    OpenAIRE

    Sulaiman, S. A.; S. Balamohan; M.N.Z. Moni; S.M. Atnaw; Mohamed, A O

    2015-01-01

    Considering the large and consistent supply, oil palm fronds could be a promising source of biomass energy through gasification. There is very scarce information on the characteristics of oil palm fronds, which is vital in deciding if such biomass is technically suitable for gasification. In the present work, the feasibility of oil palm fronds for biomass gasification is studied. The study is conducted experimentally via standard tests to determine their thermochemical characteristics. Ultim...

  11. Treatment of coking wastewater by using manganese and magnesium ores.

    Science.gov (United States)

    Chen, Tianhu; Huang, Xiaoming; Pan, Min; Jin, Song; Peng, Suchuan; Fallgren, Paul H

    2009-09-15

    This study investigated a wastewater treatment technique based on natural minerals. A two-step process using manganese (Mn) and magnesium (Mg) containing ores were tested to remove typical contaminants from coking wastewater. Under acidic conditions, a reactor packed with Mn ore demonstrated strong oxidizing capability and destroyed volatile phenols, chemical oxygen demand (COD)(,) and sulfide from the coking wastewater. The effluent was further treated by using Mg ore to remove ammonium-nitrogen and phosphate in the form of magnesium ammonium phosphate (struvite) precipitates. When pH of the wastewater was adjusted to 1.2, the removal efficiencies for COD, volatile phenol and sulfide reached 70%, 99% and 100%, respectively. During the second step of precipitation, up to 94% of ammonium was removed from the aqueous phase, and precipitated in the form of struvite with phosphorus. The struvite crystals showed a needle-like structure. X-ray diffraction and transmission electron microscopy were used to characterize the crystallized products.

  12. Ignition Dynamic Parameters for Coke in Cement Calciners

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The mathematical ignition model was established and researches of ignition dynamic parameters for coke in some typical coal samples from cement plants was carried out according to circumstances of coal combusted in cement plants.In order to get the ignitioin temperature Tpi of carbon particles more accurately,the temperature rising experimental method was used and the actual heating circumstances for pulverized coal in calciners(in cement plants)were also considered.With this method,the accurate determination of the ignition temperature of coke in coal was achieved,so as to get some ignition dynamic parameters.These research results provide a theoretical basis for investigating coal ignition characteristics more scientifically and more accurately.

  13. Integrated coke, asphalt and jet fuel production process and apparatus

    Science.gov (United States)

    Shang, Jer Y.

    1991-01-01

    A process and apparatus for the production of coke, asphalt and jet fuel m a feed of fossil fuels containing volatile carbon compounds therein is disclosed. The process includes the steps of pyrolyzing the feed in an entrained bed pyrolyzing means, separating the volatile pyrolysis products from the solid pyrolysis products removing at least one coke from the solid pyrolysis products, fractionating the volatile pyrolysis products to produce an overhead stream and a bottom stream which is useful as asphalt for road pavement, condensing the overhead stream to produce a condensed liquid fraction and a noncondensable, gaseous fraction, and removing water from the condensed liquid fraction to produce a jet fuel-containing product. The disclosed apparatus is useful for practicing the foregoing process. the process provides a useful method of mass producing and jet fuels from materials such as coal, oil shale and tar sands.

  14. Kinetic study of coals gasification into carbon dioxide atmosphere

    Directory of Open Access Journals (Sweden)

    Korotkikh A.G.

    2015-01-01

    Full Text Available The solid fuel gasification process was investigated to define chemical reactions rate and activation energy for a gas-generator designing and regime optimizing. An experimental procedure includes coal char samples of Kuznetskiy and Kansko-Achinskiy deposits consequent argon pyrolysis into argon and oxidating into carbon dioxide with different temperatures. The thermogravimetric analysis data of coal char gasification into carbon dioxide was obtained in the temperature range 900–1200 ºC. The mass loss and gasification time dependencies from temperature were defined to calculate chemical reaction frequency factor and activation energy. Two coal char gasification physico-mathematical models were proposed and recommendations for them were formed.

  15. Gasification performance of switchgrass pretreated with torrefaction and densification

    Energy Technology Data Exchange (ETDEWEB)

    Jaya Shankar Tumuluru; Various

    2014-08-01

    The purpose of this study was to investigate gasification performance of four switchgrass pretreatments (torrefaction at 230 and 270 °C, densification, and combined torrefaction and densification) and three gasification temperatures (700, 800 and 900 °C). Gasification was performed in a fixed-bed externally heated reactor with air as an oxidizing agent. Switchgrass pretreatment and gasification temperature had significant effects on gasification performance such as gas yields, syngas lower heating value (LHV), and carbon conversion and cold gas efficiencies. With an increase in the gasification temperature, yields of H2 and CO, syngas LHV, and gasifier efficiencies increased whereas CH4, CO2 and N2 yields decreased. Among all switchgrass pretreatments, gasification performance of switchgrass with combined torrefaction and densification was the best followed by that of densified, raw and torrefied switchgrass. Gasification of combined torrefied and densified switchgrass resulted in the highest yields of H2 (0.03 kg/kg biomass) and CO (0.72 kg/kg biomass), highest syngas LHV (5.08 MJ m-3), CCE (92.53%), and CGE (68.40%) at the gasification temperature of 900 °C.

  16. Standard method for proximate analysis of coal and coke

    Energy Technology Data Exchange (ETDEWEB)

    1975-01-01

    ASTM methods are cited that cover the determination of moisture, volatile matter, and ash and the calculation of fixed carbon in coals and cokes sampled and prepared by prescribed methods. The methods cited may be used to establish rank of coals, to show the ratio of combustible to incombustible constituents, to provide the basis for buying and selling, and to evaluate for beneficiation or for other purposes. (BLM)

  17. A method of, and apparatus for cooling and keeping clean the roof of a coke oven

    Energy Technology Data Exchange (ETDEWEB)

    Hoelter, H.; Igelbuescher, H.; Gresch, H.

    1990-01-04

    Coking emissions occurring in the region of a coke oven roof are trapped and controlled at the coke oven roof so that clean conditions are safeguarded. A roof super structure is disposed above a bank of coke ovens to define a chamber in which a partial vacuum prevails. Emissions are dispersed into a chimney in the region of the riser pipes, covering the bank of coke ovens. On the side of the chamber opposite the riser pipes and chimney fresh air is continuously drawn in and blown into the chamber with the aid of nozzles. Thus, air guidance directly at the coke oven roof is favourable, guaranteeing maintenance of admissible workplace temperatures and other environmental conditions.

  18. Wet oxidation of real coke wastewater containing high thiocyanate concentration.

    Science.gov (United States)

    Oulego, Paula; Collado, Sergio; Garrido, Laura; Laca, Adriana; Rendueles, Manuel; Díaz, Mario

    2014-01-01

    Coke wastewaters, in particular those with high thiocyanate concentrations, represent an important environmental problem because of their very low biodegradability. In this work, the treatment by wet oxidation of real coke wastewaters containing concentrations of thiocyanate above 17 mM has been studied in a 1-L semi-batch reactor at temperatures between 453 and 493 K, with total oxygen pressures in the range of 2.0-8.0 MPa. A positive effect of the matrix of real coke wastewater was observed, resulting in faster thiocyanate degradation than was obtained with synthetic wastewaters. Besides, the effect of oxygen concentration and temperature on thiocyanate wet oxidation was more noticeable in real effluents than in synthetic wastewaters containing only thiocyanate. It was also observed that the degree of mineralization of the matrix organic compounds was higher when the initial thiocyanate concentration increased. Taking into account the experimental data, kinetic models were obtained, and a mechanism implying free radicals was proposed for thiocyanate oxidation in the matrix considered. In all cases, sulphate, carbonates and ammonium were identified as the main reaction products of thiocyanate wet oxidation.

  19. An additive for a petroleum coke and water suspension

    Energy Technology Data Exchange (ETDEWEB)

    Khiguti, K.; Igarasi, T.; Isimura, Y.; Kharaguti, S.; Tsudzina, T.

    1983-03-04

    The patent covers an additive for a petroleum coke and watersuspension which contains soap of an aliphatic acid (AM) and or a salt of a maleic acid copolymer (SMK). The aliphatic acid soap is a salt of an alkaline earth metal of C6 to C22 aliphatic acid, an ammonium salt or a salt of a lower amine. The maleic acid copolymer is a salt (sodium, NH4) of a lower amine of a maleic anhydride copolymer with a copolymerizing vinyl additive. Capric acid, lauric acid, palmatic acid, aleic and other acids may be used as the aliphatic acid, while methylamine, trimethylamine, diethanolamine, morpholine and so on may be used as the lower amine salt. Ethylene, vinylchloride, methyl(meta)acrylate and so on are used as the polymerizing vinyl compound. The molar ratio of the maleic anhydride to the polymerizing vinyl compound is in a range from 1 to 1 to 1 to 10 (preferably 1 to 1 to 1 to 3). The maleic acid copolymer has a mean molecular mass within 1,000 to 5,000. The additive with the optimal composition contains a solvent, a thickener, an anticorrosion substance, anticoagulants, surfacants (PAV) and so on. A highly concentrated suspension of oil coke and water with a 50 to 75 percent concentration of powder form petroleum coke may be produced using the patented additive. Such a suspension is characterized by low viscosity, high stability and forms no foam during processing.

  20. Factors affecting coke size and fissuring during cokemaking part 2

    Energy Technology Data Exchange (ETDEWEB)

    Merrick Mahoney; Jeff Keating; Susan Woodhouse [BHP Billiton Newcastle Technology Centre (Australia)

    2007-12-15

    This work addressed the mechanism of fissuring during metallurgical cokemaking and extends on a previous ACARP project. Considerable progress has been made in understanding the mechanism by an integrated modelling work; experimental program. The work points to opportunities for controlling the carbonisation process to achieve required outcomes in terms of coke lump size and distribution. Key outcomes of the work included: A methodology for determination of the minimum spacing between fissures, and the time at which period doublings (i.e. every second fissure stopping) occur, has been developed and implemented. Implementation of the methodology allows the determination of the complete fissure pattern (at least those perpendicular to the oven walls) for a given coke oven/charge configuration. A plausible mechanistic explanation of the formation of lateral fissures (those that are parallel to the oven walls) has been developed. Knowledge of the fissure pattern, combined with the lateral fissuring explanation, enables the determination of typical size and shape of lumps after stabilisation of the coke.

  1. Human health risk characterization of petroleum coke calcining facility emissions.

    Science.gov (United States)

    Singh, Davinderjit; Johnson, Giffe T; Harbison, Raymond D

    2015-12-01

    Calcining processes including handling and storage of raw petroleum coke may result in Particulate Matter (PM) and gaseous emissions. Concerns have been raised over the potential association between particulate and aerosol pollution and adverse respiratory health effects including decrements in lung function. This risk characterization evaluated the exposure concentrations of ambient air pollutants including PM10 and gaseous pollutants from a petroleum coke calciner facility. The ambient air pollutant levels were collected through monitors installed at multiple locations in the vicinity of the facility. The measured and modeled particulate levels in ambient air from the calciner facility were compared to standards protective of public health. The results indicated that exposure levels were, on occasions at sites farther from the facility, higher than the public health limit of 150 μg/m(3) 24-h average for PM10. However, the carbon fraction demonstrated that the contribution from the calciner facility was de minimis. Exposure levels of the modeled SO2, CO, NOx and PM10 concentrations were also below public health air quality standards. These results demonstrate that emissions from calcining processes involving petroleum coke, at facilities that are well controlled, are below regulatory standards and are not expected to produce a public health risk.

  2. Effect of pretreatment methods of raw material on coking of needle coke from coal tar pitch by delayed coking%原料预处理方法对延迟焦化成焦的影响

    Institute of Scientific and Technical Information of China (English)

    吴甦; 王磊; 王小冰; 菜闯

    2012-01-01

    介绍了针状焦的工业生产方法,分析了不同的原料软沥青处理方法以及原料的结构和组成对延迟焦化成焦的影响.%The methods of manufacturing needle coke were introduced. And the effects of different pretreatment methods, the structure and composition of the raw material on the formation of needle coke from coal tar pitch by delayed coking were analyzed.

  3. 46 CFR 148.04-17 - Petroleum coke, calcined, at 130 °F or above.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Petroleum coke, calcined, at 130 °F or above. 148.04-17...-17 Petroleum coke, calcined, at 130 °F or above. (a) The requirements of this part do not apply to bulk shipments of petroleum coke, calcined, on any vessel when the material is less than 130 °F. (b...

  4. Technology of Gasification of Liquefied Natural Gas

    Science.gov (United States)

    Tonkonog, V. G.; Bayanov, I. M.; Tonkonog, M. I.; Mubarakshin, B. R.

    2016-07-01

    A flow diagram of gasification of a cryogenic liquid, which is based on the utilization of the liquid's internal energy to obtain a vapor phase, has been presented. The limiting steam fractions of the two-phase flow in a gasifier have been evaluated as applied to the problems of gasification of methane. Consideration has been given to the conditions of phase separation in the field of mass forces. A numerical scheme of solution of a system of gasdynamic equations for the two-phase flow in a cylindrical coordinate system in a three-dimensional formulation has been implemented. The results of numerical modeling of the conditions of precipitation of particles with a diameter of 2 to 10 μm from a swirling dispersed flow have been presented; the role of the particle size in the dynamics of the process of phase separation has been established.

  5. Fixed bed gasification of solid biomass fuels

    Energy Technology Data Exchange (ETDEWEB)

    Haavisto, I. [Condens Oy, Haemeenlinna (Finland)

    1996-12-31

    Fixed bed biomass gasifiers are feasible in the effect range of 100 kW -10 MW. Co-current gasification is available only up to 1 MW for technical reasons. Counter-current gasifiers have been used in Finland and Sweden for 10 years in gasification heating plants, which are a combination of a gasifier and an oil boiler. The plants have proved to have a wide control range, flexible and uncomplicated unmanned operation and an excellent reliability. Counter-current gasifiers can be applied for new heating plants or for converting existing oil and natural gas boilers into using solid fuels. There is a new process development underway, aiming at motor use of the producer gas. The development work involves a new, more flexible cocurrent gasifier and a cleaning step for the counter-current producer gas. (orig.)

  6. Robustness studies on coal gasification process variables

    Directory of Open Access Journals (Sweden)

    RLJ Coetzer

    2004-12-01

    Full Text Available Optimisation of the Sasol-Lurgi gasification process was carried out by utilising the method of Factorial Experimental Design on the process variables of interest from a specifically equipped full-scale test gasifier. The process variables that govern gasification are not always fully controllable during normal operation. This paper discusses the application of statistical robustness studies as a method for determining the most efficient combination of process variables that might be hard-to-control during normal operation. Response surface models were developed in the process variables for each of the performance variables. It will be shown how statistical robustness studies provided the optimal conditions for sustainable gasifier operability and throughput. In particular, the optimum operability region is significantly expanded towards higher oxygen loads by changing and controlling the particle size distribution of the coal.

  7. Biomass integrated CFB gasification combined cycle plants

    Energy Technology Data Exchange (ETDEWEB)

    Greil, C.; Hirschfelder, H. (Lurgi Umwelt GmbH, Frankfurt am Main (Germany))

    1998-01-01

    This paper presents an overview on the Lurgi-Circulating Fluidized Bed technology (CFB). CFB units are state of the art and have proven their capability of converting biomass, waste or coal into power and/or steam. CFB reactors are in commercial operation for reduction processes and for combustion and gasification of solid fuels. In this paper reduction processes are not considered. The fact, that world-wide over 80 CFB combustion plants using Lurgi technology are commercially operating proves that this technology is well accepted. Lurgi's CFB gasification technology is at present applied in two industrial plants. It is the key process for the advanced biomass or waste utilisation plants. The paper focuses on CFB fuel gas production for combined cycle plants (IGCC) and for cofiring into existing boiler plants. 5 refs., 4 figs.

  8. Biomass integrated CFB gasification combined cycle plants

    Energy Technology Data Exchange (ETDEWEB)

    Greil, C.; Hirschfelder, H. [Lurgi Umwelt GmbH, Frankfurt am Main (Germany)

    1998-12-31

    This paper presents an overview on the Lurgi-Circulating Fluidized Bed technology (CFB). CFB units are state of the art and have proven their capability of converting biomass, waste or coal into power and/or steam. CFB reactors are in commercial operation for reduction processes and for combustion and gasification of solid fuels. In this paper reduction processes are not considered. The fact, that world-wide over 80 CFB combustion plants using Lurgi technology are commercially operating proves that this technology is well accepted. Lurgi`s CFB gasification technology is at present applied in two industrial plants. It is the key process for the advanced biomass or waste utilisation plants. The paper focuses on CFB fuel gas production for combined cycle plants (IGCC) and for cofiring into existing boiler plants. 5 refs., 4 figs.

  9. Gasification systems proposed in 13 retrofit proposals

    Energy Technology Data Exchange (ETDEWEB)

    1987-03-01

    Of the 137 expressions of interest received by the US Department of Energy in response to its November 12, 1986 Program Announcement for clean coal technology projects capable of retrofitting, repowering or modernizing existing facilities, thirteen involved coal gasification. For those proposals which specified the type of gasifier to be used, the following gasifiers were listed: PEBD gasifier - Color Cable Inc.; Calderon gasifier - Calderon Energy Company; Texaco gasifier - Tennessee Valley Authority; U-Gas gasifier - Consolidation Coal Company; Pyrolysis gasifier - Allison Gas Turbine; KILnGAS gasifier - Allis-Chalmers; Dow gasifier - Dow Chemical Company; and U-Gas gasifier - Sargent and Lundy Engineers. A brief abstract is given of each of the 13 gasification-based proposals.

  10. 黑液与石油焦共热解及其产物特性研究%C o-pyrolysis behaviors and products characteristics of bl ack liquor and petroleum coke

    Institute of Scientific and Technical Information of China (English)

    王贵金; 郭大亮; 袁洪友; 周肇秋; 阴秀丽; 吴创之

    2014-01-01

    The weight loss characteristics, evolution patterns of volatiles and morphology of solid product from co-pyrolysis of black liquor and petroleum coke were studied by a thermo gravimetric analyzer coupled with Fourier Tar nsform Infrared Spectrometry ( TGA-FTIR) ands canning electronic microscopy ( SE M) .The CO2 co-gasification characteristics of black liquor char and petroleum coke were also investigated by thermo gravimetric analyzer ( TGA ) .The results suggested that the pyrolysis reactions had proceeded independently during co-pyrolysis prco ess ta temperta uresb elow 600 ℃.However, as ht e temperature exceeded 600 ℃, the relae se peak temperature of CO2 and CO were shifted to low temperature zone, and the thermo gravimetric characteristics were changed in contrast with the separate pyor lysis. Moreover, the surfacem orphology of the solid products from oc -pyrolysis had been changed dramatically at 800 ℃.Specifically, the sintering during pyrolysis of black liquor was inhibited by the presence of petroleum coke. Compared to the ni dividual gasification, teh carob n conversion and gasif cation rate ah d been greatly improved for CO2 co-gasification due to the synergistic effect oft heb lends at 850 ℃.The overall carbon conversion were increased by 51.27%, meanwhile, the maximum gasification rate were improved by twice during CO2 co-gasification process.%运用热重-红外联用(TGA-FTIR)和扫描电镜(SEM)对黑液与石油焦的共热解过程进行了实验研究,考察了两者在共热解过程中的热失重、挥发性组分释放及固体产物表面形貌特性;同时运用热重( TGA)探究了热解固体产物黑液半焦和石油焦的CO2共气化反应特性。结果表明,在黑液与石油焦共热解过程中,温度低于600℃时,两者的热解相互独立;温度达到600℃之后,相对于黑液和石油焦单独热解的加权平均值,挥发性气体产物CO2和CO的释放峰值温度向低温区移动

  11. FEED SYSTEM INNOVATION FOR GASIFICATION OF LOCALLY ECONOMICAL ALTERNATIVE FUELS (FIGLEAF)

    Energy Technology Data Exchange (ETDEWEB)

    Michael L. Swanson; Mark A. Musich; Darren D. Schmidt; Joseph K. Schultz

    2003-02-01

    The Feed System Innovation for Gasification of Locally Economical Alternative Fuels (FIGLEAF) project was conducted by the Energy & Environmental Research Center and Gasification Engineering Corporation of Houston, Texas (a subsidiary of Global Energy Inc., Cincinnati, Ohio), with 80% cofunding from the U.S. Department of Energy (DOE). The goal of the project was to identify and evaluate low-value fuels that could serve as alternative feedstocks and to develop a feed system to facilitate their use in integrated gasification combined-cycle and gasification coproduction facilities. The long-term goal, to be accomplished in a subsequent project, is to install a feed system for the selected fuel(s) at Global Energy's commercial-scale 262-MW Wabash River Coal Gasification Facility in West Terre Haute, Indiana. The feasibility study undertaken for the project consisted of identifying and evaluating the economic feasibility of potential fuel sources, developing a feed system design capable of providing a fuel at 400 psig to the second stage of the E-Gas (Destec) gasifier to be cogasified with coal, performing bench- and pilot-scale testing to verify concepts and clarify decision-based options, reviewing information on high-pressure feed system designs, and determining the economics of cofeeding alternative feedstocks with the conceptual feed system design. A preliminary assessment of feedstock availability within Indiana and Illinois was conducted. Feedstocks evaluated included those with potential tipping fees to offset processing cost: sewage sludge, municipal solid waste, used railroad ties, urban wood waste (UWW), and used tires/tire-derived fuel. Agricultural residues and dedicated energy crop fuels were not considered since they would have a net positive cost to the plant. Based on the feedstock assessment, sewage sludge was selected as the primary feedstock for consideration at the Wabash River Plant. Because of the limited waste heat available for drying and

  12. Substitute natural gas from biomass gasification

    Energy Technology Data Exchange (ETDEWEB)

    Tunaa, Per (Lund Inst. of Technology, Lund (SE))

    2008-03-15

    Biomass is by many considered as the only alternative to phase-out the usage of fossil fuels such as natural gas and oil especially for the transportation sector where alternative solutions, such as hydrogen fuel cells and batteries, are not yet fully developed. Thermal gasification or other methods such as pyrolysis of the biomass must be applied in order to produce an intermediate product suitable for further upgrading to either gaseous or liquid products. This thesis will evaluate the possibilities of producing, substitute natural gas, (SNG) from biomass gasification by using computer simulation. Three different gasification techniques were evaluated; entrained-flow, fluidized-bed and indirect gasification coupled with two different desulphurisation systems and two methanation processes. The desulphurisation systems were a zinc oxide bed and a Rectisol wash system. Methanation were performed by a series of adiabatic reactors with gas recycling and by an isothermal reactor. The impact on SNG efficiency from system pressure, isothermal methanation temperature and PSA methane recovery were evaluated as well. The results show that the fluidized-bed and the indirect gasifier have the highest SNG efficiency. Furthermore there are little to no difference between the methanation processes and small differences for the gas cleanup systems. SNG efficiencies in excess of 50 % were possible for all gasifiers. SNG efficiency is defined as the energy in the SNG product divided by the total input to the system from biomass, drying and oxygen. Increasing system pressure has a negative impact on SNG efficiency as well as increasing operating costs due to increased power for compression. Isothermal methanation temperature has no significant impact on SNG efficiency. Recovering as much methane as possible in the PSA is the most important parameter. Recovering methane that has been dissolved in condensed process water increases the SNG efficiency by 2-10% depending on system.

  13. Development of catalytic gas cleaning in gasification

    Energy Technology Data Exchange (ETDEWEB)

    Simell, P.; Kurkela, E.; Staahlberg, P.; Hepola, J. [VTT Energy, Espoo (Finland)

    1996-12-31

    Gasification gas containing dust can be efficiently purified from tars and ammonia with a nickel monolith catalyst. Temperatures of >900 deg C and a residence time of about 1 s (SV 2 500 1/h) were needed at 5 bar pressure to achieve complete tar decomposition and 80 % ammonia conversion. Catalyst deactivation was not observed during test runs of 100 h. At lower pressures dolomites and limestones can also be applied for tar removal at about 900 deg C temperatures. (orig.) 12 refs.

  14. Spectrum of underground coal gasification in Tianjin

    Energy Technology Data Exchange (ETDEWEB)

    Xu Yongsheng; Bai Xiaohong [Tianjin Urban Construction Inst. (China)

    1997-12-31

    A feasibility study on underground coal gasification in Tianjin is conducted and a program for exploitation of these coal reserves with UCG techniques is suggested. Some issues, such as the coal resources in Tianjin, the geological features of the selected for UCG trial, the characteristics of local coal deposits and the coal quality are discussed. A proposal for a combination of the production of coalbed methane and underground coal gas was summarized.

  15. Fluidized-bed combustion of gasification residue

    Energy Technology Data Exchange (ETDEWEB)

    Kudjoi, A.; Heinolainen, A.; Hippinen, I.; Lu, Y. [Helsinki University of Technology, Espoo (Finland). Lab. of Energy Economics and Power Plant Engineering

    1998-12-31

    Hybrid combined cycle processes have been presented as possibilities for power generation in the future. In the processes based on partial gasification of coal, the solid materials removed from a gasifier (i.e. fly ash and bed char) contain unburned fuel, which is burned either in an atmospheric or a pressurised fluidised-bed. Pressurised fluidised-bed (PFB) combustion of gasification residues were studied experimentally by Helsinki University of Technology. The gasification residues, i.e. cyclone fines and bed chars, came from pilot scale PFB gasification tests of bituminous coals. The combustion efficiency was high in cyclone fines combustion. The calcium sulphide oxidised effectively to calcium sulphate in the combustion of cyclone fines. In bed char combustion the residual sulphide contents in solids after combustion were still relatively high. In general, sulphur dioxide emissions in residue combustion were low. The recarbonation of calcium oxide was observed in bed char combustion. Fuel-N conversion to NO{sub x} during bed char combustion and in most of the test runs with cyclone fines was higher than in bituminous coal combustion. In bed char combustion the conversion was significantly higher than in cyclone fines combustion. NO{sub x} emissions increased with increasing excess air for both residues, as was expected. In bed char combustion the highest NO{sub x} emissions were measured at higher pressure. Calculated mass reactivity values of equal particle size of all bed chars studied had similar trends with burnout. The biggest particles had the lowest reactivity values throughout the combustion, while reactivity for finer particles was at considerably higher level and sharply increases with burnout. In the constant combustion conditions used in the tests, no significant differences were observed in rate-controlling mechanisms for bed char fractions studied. 25 refs., 13 figs., 15 tab.

  16. Gasification Product Improvement Facility (GPIF). Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-09-01

    The gasifier selected for development under this contract is an innovative and patented hybrid technology which combines the best features of both fixed-bed and fluidized-bed types. PyGas{trademark}, meaning Pyrolysis Gasification, is well suited for integration into advanced power cycles such as IGCC. It is also well matched to hot gas clean-up technologies currently in development. Unlike other gasification technologies, PyGas can be designed into both large and small scale systems. It is expected that partial repowering with PyGas could be done at a cost of electricity of only 2.78 cents/kWh, more economical than natural gas repowering. It is extremely unfortunate that Government funding for such a noble cause is becoming reduced to the point where current contracts must be canceled. The Gasification Product Improvement Facility (GPIF) project was initiated to provide a test facility to support early commercialization of advanced fixed-bed coal gasification technology at a cost approaching $1,000 per kilowatt for electric power generation applications. The project was to include an innovative, advanced, air-blown, pressurized, fixed-bed, dry-bottom gasifier and a follow-on hot metal oxide gas desulfurization sub-system. To help defray the cost of testing materials, the facility was to be located at a nearby utility coal fired generating site. The patented PyGas{trademark} technology was selected via a competitive bidding process as the candidate which best fit overall DOE objectives. The paper describes the accomplishments to date.

  17. Pilot-scale gasification of woody biomass

    Science.gov (United States)

    Thomas Elder; Leslie H. Groom

    2011-01-01

    The gasification of pine and mixed-hardwood chips has been carried out in a pilot-scale system at a range of gas flow rates. Consuming ~17-30 kgh-1 of feedstock, the producer gas was composed of ~200 dm3 m-3 carbon monoxide, 12 dm3 m-3 carbon dioxide, 30 dm3 m-3 methane and 190 dm3 m-3 hydrogen, with an energy content of ~6 MJ m-3 for both feedstocks. It was found that...

  18. Coal gasification power plant and process

    Science.gov (United States)

    Woodmansee, Donald E.

    1979-01-01

    In an integrated coal gasification power plant, a humidifier is provided for transferring as vapor, from the aqueous blowdown liquid into relatively dry air, both (I) at least a portion of the water contained in the aqueous liquid and (II) at least a portion of the volatile hydrocarbons therein. The resulting humidified air is advantageously employed as at least a portion of the hot air and water vapor included in the blast gas supplied via a boost compressor to the gasifier.

  19. Analysis of changes in the chemical composition of the blast furnace coke at high temperatures

    Directory of Open Access Journals (Sweden)

    A. Konstanciak

    2012-12-01

    Full Text Available Purpose: The main purpose of this paper was to analyze the behavior of coke in the blast furnace. The analysis of changes in chemical composition of coke due to impact of inert gas and air at different temperatures was made. The impact of the application of the thermoabrasion coefficient on the porosity of coke was also analyzed.Design/methodology/approach: By applying the Computer Thermochemical Database of the TERMO system (REAKTOR1 and REAKTOR3 three groups of substances can be distinguished. The chemical composition of blast furnace coke and the results of calculations of changes of chemical composition of coke heat treated under certain conditions were compared. The structural studies of these materials were presented.Findings: The results of the analysis of ash produced from one of Polish cokes was taken for consideration. This is not the average composition of Polish coke ashes, nevertheless it is representative of most commonly occurring chemical compositions.Practical implications: Thanks to the thermochemical calculations it is possible to predict ash composition after the treatment in a blast furnace. Those information was crucial and had an actual impact on determining the coke quality.Originality/value: Presentation of the analytical methods which, according to author, can be very useful to evaluate and identify the heat treatment for blast furnaces cokes. The research pursued represents part of a larger project carried out within the framework of Department Extraction and Recycling of Metals, Czestochowa University of Technology.

  20. Graphitization of Coke and Its Interaction with Slag in the Hearth of a Blast Furnace

    Science.gov (United States)

    Li, Kejiang; Zhang, Jianliang; Liu, Yanxiang; Barati, Mansoor; Liu, Zhengjian; Zhong, Jianbo; Su, Buxin; Wei, Mengfang; Wang, Guangwei; Yang, Tianjun

    2016-04-01

    Coke reaction behavior in the blast furnace hearth has yet to be fully understood due to limited access to the high temperature zone. The graphitization of coke and its interaction with slag in the hearth of blast furnace were investigated with samples obtained from the center of the deadman of a blast furnace during its overhaul period. All hearth coke samples from fines to lumps were confirmed to be highly graphitized, and the graphitization of coke in the high temperature zone was convinced to start from the coke surface and lead to the formation of coke fines. It will be essential to perform further comprehensive investigations on graphite formation and its evolution in a coke as well as its multi-effect on blast furnace performance. The porous hearth cokes were found to be filled up with final slag. Further research is required about the capability of coke to fill final slag and the attack of final slag on the hearth bottom refractories since this might be a new degradation mechanism of refractories located in the hearth bottom.

  1. Carbon dioxide emission in hydrogen production technology from coke oven gas with life cycle approach

    Directory of Open Access Journals (Sweden)

    Burmistrz Piotr

    2016-01-01

    Full Text Available The analysis of Carbon Footprint (CF for technology of hydrogen production from cleaned coke oven gas was performed. On the basis of real data and simulation calculations of the production process of hydrogen from coke gas, emission indicators of carbon dioxide (CF were calculated. These indicators are associated with net production of electricity and thermal energy and direct emission of carbon dioxide throughout a whole product life cycle. Product life cycle includes: coal extraction and its transportation to a coking plant, the process of coking coal, purification and reforming of coke oven gas, carbon capture and storage. The values were related to 1 Mg of coking blend and to 1 Mg of the hydrogen produced. The calculation is based on the configuration of hydrogen production from coke oven gas for coking technology available on a commercial scale that uses a technology of coke dry quenching (CDQ. The calculations were made using ChemCAD v.6.0.2 simulator for a steady state of technological process. The analysis of carbon footprint was conducted in accordance with the Life Cycle Assessment (LCA.

  2. The effects of ash and maceral composition of Azdavay and Kurucasile (Turkey) coals on coking properties

    Energy Technology Data Exchange (ETDEWEB)

    Toroglu, I. [Zonguldak Karaelmas University, Zonguldak (Turkey). Faculty of Engineering

    2006-07-01

    In this study, investigations were made as to the effect of the maceral compositions and mineral matter content of Azdavay and Kurucasile coals on the coking property. Chemical and maceral analyses and coking properties were determined for the products of the float-sink procedure. The coking properties were established on the basis of free swelling index and Ruhr dilatometer tests. Maceral analyses showed that as the ash content of a coal containing both high and medium volatile matter increases, its effective maceral proportion decreases, and the coking property is affected in an unfavorable way.

  3. Feedback control strategy of longitudinal temperature and finished carbonization time for coke oven and its application

    Institute of Scientific and Technical Information of China (English)

    Fang Huo; Zhi Wen; Dong Chen; Yueling Shen; Yongqin Zhang; Xiaoming Zhi

    2004-01-01

    Based on the detailed analysis of the third coke oven in BaoSteel, a feedback control strategy of longitudinal temperature and finished carbonization time of coke ovens was proposed and it was applied to the third coke oven in BaoSteel. As a result, the ratio of the instance that the absolute deviation of the longitudinal temperature is within ±7°C and the finished carbonization time within ± 10 rain is more than 80%, having acquired the patent saving effect of an energy consumption lowered by 2.92%. At the same time, it can provide an example for the same coke ovens inside and outside the nation.

  4. System for reducing emissions during coke oven charging; System zur Emissionsverringerung beim Fuellen von Koksoefen

    Energy Technology Data Exchange (ETDEWEB)

    Schuecker, Franz-Josef [ThyssenKrupp Industrial Solutions AG, Dortmund (Germany). Head of Oven Machine Dept., Coke Plant Technologies

    2014-10-01

    This article describes a process which reduces emissions from coke production in coke plants. The focus is on the charging process, which can be partly responsible for the fact that statutory emissions limits, which were originally met, are exceeded as coke plants get older. This article presents a solution in the form of a newly developed system that allows the oven charging system - the charging car - to respond to age-related changes in the geometry of a coke oven and thereby reduce the level of emissions.

  5. Assessment of Advanced Coal Gasification Processes

    Science.gov (United States)

    McCarthy, John; Ferrall, Joseph; Charng, Thomas; Houseman, John

    1981-01-01

    This report represents a technical assessment of the following advanced coal gasification processes: AVCO High Throughput Gasification (HTG) Process; Bell Single-Stage High Mass Flux (HMF) Process; Cities Service/Rockwell (CS/R) Hydrogasification Process; Exxon Catalytic Coal Gasification (CCG) Process. Each process is evaluated for its potential to produce SNG from a bituminous coal. In addition to identifying the new technology these processes represent, key similarities/differences, strengths/weaknesses, and potential improvements to each process are identified. The AVCO HTG and the Bell HMF gasifiers share similarities with respect to: short residence time (SRT), high throughput rate, slagging and syngas as the initial raw product gas. The CS/R Hydrogasifier is also SRT but is non-slagging and produces a raw gas high in methane content. The Exxon CCG gasifier is a long residence time, catalytic, fluidbed reactor producing all of the raw product methane in the gasifier. The report makes the following assessments: 1) while each process has significant potential as coal gasifiers, the CS/R and Exxon processes are better suited for SNG production; 2) the Exxon process is the closest to a commercial level for near-term SNG production; and 3) the SRT processes require significant development including scale-up and turndown demonstration, char processing and/or utilization demonstration, and reactor control and safety features development.

  6. Development of the super coke oven for productivity and environment enhancement toward the 21st century (SCOPE 21); Sekitan kodo tenkan cokes seizo gijutsu no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, T. [Center for Coal Utilization, Japan, Tokyo (Japan); Nakashima, Y.; Nishioka, K.; Otsuka, J. [The Japan Iron and Steel Federation, Tokyo (Japan)

    1996-09-01

    Serious shortage is predicted on cokes for blast furnaces in the first half of the 21st century. In order to deal flexibly with the fluid world market in the future, it is necessary to have a technology developed, by which coals from coking coal to non-coking dust coal can be used. The Japan Iron and Steel Federation and the Center for Coal Utilization, Japan are working on research and development of a new process with enhanced environmentality and economy (SCOPE 21) as a coke manufacturing process to respond to the requirements arisen from the above situation. The process is assessed basing on basic technological seeds such as rapid coal heating and high-speed carbonization and reformation of middle to low temperature cokes. The organizations are moving forward an eight-year development program which has started in fiscal 1994. This paper reports the summary of the development, and results of investigations and researches performed during fiscals 1994 and 1995. Rapid heating tests, middle to low temperature coke reformation tests, and tests for plug transportation of high-temperature coal have been performed. It has been verified, for example, that rapid coal heating can improve coke strength. The development work is being promoted toward grain size distribution and upscaling problems. 5 refs., 16 figs., 2 tabs.

  7. 高温蒸汽松木颗粒富氢气化试验%High-temperature steam gasification of pine particles for hydrogen-rich gas

    Institute of Scientific and Technical Information of China (English)

    牛永红; 韩枫涛; 陈义胜

    2016-01-01

    The objective of the research was to use pine particles as raw material with self-made downdraft gasifier system platform for gasification test. The test was carried out under different conditions of steam flow rate and gasification temperature. Analysis of biomass gasification reaction mechanism was done by using equilibrium theory and chemical reaction kinetics of chemical reaction. Our results showed that method of granulation of biomass wastes can effectively improve stacking density of biomass. By using this method, pine wastes stacking density can be as high as 520 kg/m3. Also, by using pine particles for gasification, the bridging phenomenon of material accumulation in the furnace was decreased, thus making the test in a continuous and stable condition, and improving the biomass gasification effect. With the increase of gasification temperature, the degree of gasification reactions was increased as well as the steam reforming which helped the participation of hydrocarbon and coke As such hydrogen content increased, and the volume fraction of H2 increased from 23.38% at 700℃ to 44.79% at 950℃ which nearly doubled that in 700℃ Moreover, the volume fraction of CnHm decreased with the gasification temperature increase. However, due to the conversion of carbon monoxide and steam after 900℃, the volume fractions for H2, CO, and CO2decreased with the increase of temperature. Besides, high-temperature steam had higher specific enthalpy, which might promote the reforming reaction of steam towards the generation of H2 The high temperature steam is also a gasification agent and heat carrier in the gasification process. It provides partial energy of biomass gasification reactions. Steam flow is another important indicator of high temperature steam gasification technology. In the range of temperature of 850-950℃, the increase of steam flow increased the steam reforming which was in the participation of hydrocarbon and coke. With steam flow increased from 0.3 to

  8. Optimisation of coal blend and bulk density for coke ovens by vibrocompacting technique non-recovery ovens

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, P.P.; Vinoo, D.S.; Yadav, U.S.; Ghosh, S.; Lal, J.P.N. [J.S.W. Steel Ltd, Bellary (India)

    2007-09-15

    The quality of coke produced in a coke oven depends on the coal blend characteristics and carbonisation conditions. Scarcity of good quality coking coal made it necessary to look for techniques capable of producing superior coke from inferior coals. Precarbonisation techniques improve the bulk density of the coal charge and produce good quality coke from inferior coals. The stamp charging technique, the most effective among them requires finer crushing of coal and higher moisture as binder, both requiring additional energy. JSW Steel has adopted vibrocompaction along with non-recovery ovens for its 1.2 Mtpa coke production. This is a highly ecofriendly coke making process producing excellent quality coke from inferior coals. It increases the bulk density of cake, similar to stamp charging, using compaction in place of stamping. A cake density of 1.10 t m{sup -3} has been achieved using the vibrocompacting technique with optimum moisture and crushing fineness. Coal blend containing up to 35% soft coal and coking coal, having 32% volatile matter have been successfully used to produce a coke with coke strength after reaction >65%, coke reactivity index <25% and M10 <6%. The paper discusses the experience of operating vibrocompaction non-recovery coke ovens.

  9. Supercritical Water as Nanomedium for Gasification of Lignite-Water Suspension

    Science.gov (United States)

    Korzh, Raisa; Bortyshevskyi, Valerii

    2016-05-01

    The gasification of an aqueous suspension of lignite from Alexandria coalfield (Ukraine) under the supercritical pressure was studied. The initial rates of the formation of hydrogen, carbon dioxide and methane were evaluated. The mutually stimulating interaction of the components of "brown coal-water-mineral matter" system was shown due to the influence of nanoscaled water medium on the formation of dipole-inductive, dispersive and ionic associates. In the temperature range of 300-450 °C, the oxygen source for gaseous products of the lignite supercritical gasification is mainly ion-associative nanoclustered water. The source of hydrogen at the subcritical temperature is the organic part of brown coal. For the supercritical water, the source of H is the nanoscale medium with ion associates. The last ones were responsible for the further transformation of coal.

  10. Combustion of producer gas from gasification of south Sumatera lignite coal using CFD simulation

    Directory of Open Access Journals (Sweden)

    Vidian Fajri

    2017-01-01

    Full Text Available The production of gasses from lignite coal gasification is one of alternative fuel for the boiler or gas turbine. The prediction of temperature distribution inside the burner is important for the application and optimization of the producer gas. This research aims to provide the information about the influence of excess air on the temperature distribution and combustion product in the non-premixed burner. The process was carried out using producer gas from lignite coal gasification of BA 59 was produced by the updraft gasifier which is located on Energy Conversion Laboratory Mechanical Engineering Department Universitas Sriwijaya. The excess air used in the combustion process were respectively 10%, 30% and 50%. CFD Simulations was performed in this work using two-dimensional model of the burner. The result of the simulation showed an increase of excess air, a reduction in the gas burner temperature and the composition of gas (carbon dioxide, nitric oxide and water vapor.

  11. Supercritical Water as Nanomedium for Gasification of Lignite-Water Suspension.

    Science.gov (United States)

    Korzh, Raisa; Bortyshevskyi, Valerii

    2016-12-01

    The gasification of an aqueous suspension of lignite from Alexandria coalfield (Ukraine) under the supercritical pressure was studied. The initial rates of the formation of hydrogen, carbon dioxide and methane were evaluated. The mutually stimulating interaction of the components of "brown coal-water-mineral matter" system was shown due to the influence of nanoscaled water medium on the formation of dipole-inductive, dispersive and ionic associates. In the temperature range of 300-450 °C, the oxygen source for gaseous products of the lignite supercritical gasification is mainly ion-associative nanoclustered water. The source of hydrogen at the subcritical temperature is the organic part of brown coal. For the supercritical water, the source of H is the nanoscale medium with ion associates. The last ones were responsible for the further transformation of coal.

  12. Effect of pyrolysis pressure and heating rate on radiata pine char structure and apparent gasification reactivity

    Energy Technology Data Exchange (ETDEWEB)

    E. Cetin; R. Gupta; B. Moghtaderi [University of Newcastle, Callaghan, NSW (Australia). Discipline of Chemical Engineering, Faculty of Engineering and Built Environment, School of Engineering

    2005-07-01

    The knowledge of biomass char gasification kinetics has considerable importance in the design of advanced biomass gasifiers, some of which operate at high pressure. The char gasification kinetics themselves are influenced by char structure. In this study, the effects of pyrolysis pressure and heating rate on the char structure were investigated using scanning electron microscopy (SEM) analysis, digital cinematography, and surface area analysis. Char samples were prepared at pressures between 1 and 20 bar, temperatures ranging from 800 to 1000{degree}C, and heating rates between 20 and 500{degree}C/s. Our results indicate that pyrolysis conditions have a notable impact on the biomass char morphology. Pyrolysis pressure, in particular, was found to influence the size and the shape of char particles while high heating rates led to plastic deformation of particles (i.e. melting) resulting in smooth surfaces and large cavities. The global gasification reactivities of char samples were also determined using thermogravimetric analysis (TGA) technique. Char reactivities were found to increase with increasing pyrolysis heating rates and decreasing pyrolysis pressure. 22 refs., 8 figs., 2 tabs.

  13. Feasibility of Biomass Biodrying for Gasification Process

    Science.gov (United States)

    Hamidian, Arash

    An important challenge of biomass gasification is the limitation of feedstock quality especially the moisture content, which plays a significant role on the performance of gasification process. Gasification requires low moisture levels (20% and less) and several reports have emphasized on the moisture as a typical problem while gasifying biomass. Moisture affects overall reaction rates in the gasifiers as a result of temperature drop and ultimately increases tar content, decreases gas yield, changes the composition of produced gas and affects the efficiency. Therefore, it is mandatory to pre-treat the biomass before gasification and reduce the moisture content to the suitable and economic level. The well-known solutions are either natural drying (not practical for commercial plants) or conventional drying technologies (have high operating costs). Biodrying is an alternative process, which uses both convective air and heat of biological reactions as a source of energy, to reduce the moisture. In the biodrying reactor heat is generated from exothermic decomposition of organic fraction of biomass and that is why the process is called "self-heating process". Employing such technology for drying biomass at pre-treatment units of gasification process returns several economic and environmental advantages to mills. In Europe, municipal waste treatment (MSW) plants use the biodrying at commercial scale to degrade a part of the biodegradable fraction of waste to generate heat and reduce the moisture content for high quality SRF (Solid Recovered Fuel) production. In Italy, wine industry is seeking to develop biodrying for energy recovery of grape wastes after fermentation and distillation, which returns economic benefits to the industry. In Canada, the development of biodrying technology for pulp and paper industry was started at Ecole polytechnique de Montreal as an option for sludge management solution. Therefore, batch biodrying reactor was successfully developed in 2004

  14. Assessment of black liquor gasification in supercritical water.

    Science.gov (United States)

    Sricharoenchaikul, V

    2009-01-01

    Supercritical water gasification of black liquor (waste pulping chemicals) has been examined. The aim was to evaluate the feasibility of using this technique to convert such bio-based waste to value added fuel products, as well as recovery of pulping materials. Supercritical gasification may improve overall process efficiency by eliminating the energy intensive evaporation step necessary in conventional process and product gas obtained at high pressure may be ready for utilization without any compression requirement. Appropriate operating parameters, including pressure, temperature, feed concentration, and reaction time, which would yield the highest conversion and energy efficiency were determined. Reaction was performed in a quartz capillary heated in a fluidized bed reactor. Results indicated that pressure between 220 and 400 atm has insignificant influence on the gas products and extent of carbon conversion. Increasing temperature and residence time between 375-650 degrees C and 5-120 s resulted in greater gas production, overall carbon conversion, and energy efficiency. Maximum conversion to H(2), CO, CH(4), and C(2)H(X) was achieved at the highest temperature and longest residence time tested showing an overall carbon conversion of 84.8%, gas energy content of 9.4 MJ/m(3) and energy conversion ratio of 1.2. Though higher carbon conversion and energy conversion ratio were obtained with more dilute liquor, energy content was lower than for those with higher solid contents. Due to anticipated complex design and high initial investment cost of this operation, further studies on overall feasibility should be carried out in order to identify the optimum operating window for this novel process.

  15. Methods for sequestering carbon dioxide into alcohols via gasification fermentation

    Science.gov (United States)

    Gaddy, James L; Ko, Ching-Whan; Phillips, J. Randy; Slape, M. Sean

    2013-11-26

    The present invention is directed to improvements in gasification for use with synthesis gas fermentation. Further, the present invention is directed to improvements in gasification for the production of alcohols from a gaseous substrate containing at least one reducing gas containing at least one microorganism.

  16. Characterization of Residual Particulates from Biomass Entrained Flow Gasification

    DEFF Research Database (Denmark)

    Qin, Ke; Lin, Weigang; Fæster, Søren

    2013-01-01

    Biomass gasification experiments were carried out in a bench scale entrained flow reactor, and the produced solid particles were collected by a cyclone and a metal filter for subsequent characterization. During wood gasification, the major part of the solid material collected in the filter is soot...

  17. Enhanced-hydrogen gas production through underground gasification of lignite

    Institute of Scientific and Technical Information of China (English)

    LIU Shu-qin; WANG Yuan-yuan; ZHAO Ke; YANG Ning

    2009-01-01

    Underground coal gasification is one of the clean technologies of in-situ coal utilization. Hydrogen production from underground gasification of lignite was investigated in this study based on simulation experiments. Pyrolysis of lignite, gasification activity, oxygen-steam gasification and the effect of groundwater influx were studied. As well, the advantages of lignite for stable underground gasification were analyzed. The results indicate that lignite has a high activity for gasification. Coal pyrolysis is an important source of hydrogen emission. Under special heating conditions, hydrogen is released from coal seams at temperatures above 350 ℃ and reaches its maximum value between 725 and 825 ℃. Gas with a hydrogen concentration of 40% to 50% can be continuously obtained by oxygen-steam injection at an optimum ratio of steam to oxygen, while lignite properties will ensure stable gasification. Groundwater influx can be utilized for hydrogen preparation under certain geological conditions through pressure control. Therefore, enhanced-hydrogen gas production through underground gasification of lignite has experimentally been proved.

  18. A review of biomass gasification technologies in Denmark and Sweden

    DEFF Research Database (Denmark)

    Ridjan, Iva; Mathiesen, Brian Vad; Connolly, David

    laboratory scale projects to big scale plants is given. The report ends with an overview of future gasification projects as well as potential experience exchanges that could occur between the countries. We regard biomass gasification as one of the key technologies in future renewable energy systems....

  19. Coal gasification. Quarterly report, July-September 1979

    Energy Technology Data Exchange (ETDEWEB)

    None

    1980-07-01

    The status of 18 coal gasification pilot plants or supporting projects supported by US DOE is reviewed under the following headings: company involved, location, contract number, funding, gasification process, history, process description, flowsheet and progress in the July-September 1979 quarter. (LTN)

  20. Report to Congress on Contracting Approaches to Coal Gasification

    Science.gov (United States)

    2007-07-01

    of specific contracting approaches to coal gasification technology projects and submit a report on the findings by March 1, 2007. The report requests...if any, that may prevent the Department from effectively implementing coal gasification technology projects and recommendations for new authorities necessary to enable the effective implementation of such projects."

  1. Refractory Degradation by Slag Attack in Coal Gasification

    Science.gov (United States)

    2009-02-01

    REFRACTORY DEGRADATION BY SLAG ATTACK IN COAL GASIFICATION Jinichiro Nakano 1,2 , Sridhar Seetharaman 1,2 , James Bennett 3 , Kyei-Sing...00-2009 4. TITLE AND SUBTITLE Refractory Degradation by Slag Attack in Coal Gasification 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM

  2. High Performance Gasification with the Two-Stage Gasifier

    DEFF Research Database (Denmark)

    Gøbel, Benny; Hindsgaul, Claus; Henriksen, Ulrik Birk

    2002-01-01

    Based on more than 15 years of research and practical experience, the Technical University of Denmark (DTU) and COWI Consulting Engineers and Planners AS present the two-stage gasification process, a concept for high efficiency gasification of biomass producing negligible amounts of tars. In the ......Based on more than 15 years of research and practical experience, the Technical University of Denmark (DTU) and COWI Consulting Engineers and Planners AS present the two-stage gasification process, a concept for high efficiency gasification of biomass producing negligible amounts of tars....... In the two-stage gasification concept, the pyrolysis and the gasification processes are physical separated. The volatiles from the pyrolysis are partially oxidized, and the hot gases are used as gasification medium to gasify the char. Hot gases from the gasifier and a combustion unit can be used for drying...... a cold gas efficiency exceeding 90% is obtained. In the original design of the two-stage gasification process, the pyrolysis unit consists of a screw conveyor with external heating, and the char unit is a fixed bed gasifier. This design is well proven during more than 1000 hours of testing with various...

  3. Supercritical Water Gasification of Biomass: A Literature and Technology Overview

    NARCIS (Netherlands)

    Yakaboylu, O.; Harinck, J.; Smit, K.G.; De Jong, W.

    2014-01-01

    The supercritical water gasification process is an alternative to both conventional gasification as well as anaerobic digestion as it does not require drying and the process takes place at much shorter residence times; a few minutes at most. The drastic changes in the thermo-physical properties of w

  4. Biomass gasification in supercritical water: II. Effect of catalyst

    Energy Technology Data Exchange (ETDEWEB)

    Yanik, Jale; Ebale, Steve; Kruse, Andrea; Saglam, Mehmet; Yueksel, Mithat [Institue for Technical Chemistry, Division of Chemical-Physical Processing, Forschungszentrum Karlsruhe, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany)

    2008-09-15

    In this study, the effect of the type of catalyst on hydrothermal gasification of three specifically chosen samples of natural biomass was investigated. Biomass feedstocks, including lignocellulosic materials (cotton stalk and corncob) and the tannery waste, were gasified in supercritical water by the addition of catalyst. The catalysts used were K{sub 2}CO{sub 3}, Trona (NaHCO{sub 3}.Na{sub 2}CO{sub 3}.2H{sub 2}O), red mud (Fe-oxide containing residue from Al-production) and Raney-Ni. The gasification experiments were performed in a batch autoclave at 500 C. The amounts and compositions of the gases and the amounts of water soluble compounds from gasification were determined. The effect of catalysts on gasification varied with the type of biomass. The catalysts significantly increased the hydrogen yield by supporting the water-gas shift reaction and the methane reformation. The gasification activity of Trona was similar to that of K{sub 2}CO{sub 3}. The results indicate that iron based catalysts can also be effective in gasification of biomass. In conclusion, the supercritical water gasification of biomass by addition of red mud and Trona is said to be promising method to produce H{sub 2} from biomass efficiently similar to gasification with commercial alkali catalysts. (author)

  5. BIOMASS REACTIVITY IN GASIFICATION BY THE HYNOL PROCESS

    Science.gov (United States)

    A thermobalance reactor was used to evaluate the reactivity of poplar wood in gasification under the operating conditions specific for the Hynol process where biomass is gasified at 30 atm and 800E C with a hydrogen-rich gas recycled from methane synthesis. The gasification invol...

  6. Preparation and Anti-coking Property of SiO2/S Coating on HP40 Tube

    Institute of Scientific and Technical Information of China (English)

    周建新; 徐宏; 张莉; 刘京雷; 戚学贵; 彭博

    2007-01-01

    SiO2/S coating was prepared on the inner surface of an HP40 tube using dimethyldisulfide and tetraethylorthosilicate by atmospheric pressure chemical vapor deposition (APCVD) to alleviate catalytic coking on the inner surface of radiant tube for ethylene production in petrochemical plants. The comparative coking experiments with the coated and uncoated HP40 tubes were carried out under the same cracking conditions. SiO2/S coating was compact and had excellent anti-coking property. The coke on the coated HP40 tube was about 22% of that on the uncoated HP40 tube, and only small granular coke was deposited on the coated HP40 tube. However, the filamentous coke formed on the uncoated HP40 tube. The thermal stability of SiO2/S coating was satisfactory at cracking temperature, and the anti-coking property of SiO2/S coating was still over 60% after 3 coking and decoking cycles.

  7. Pyrolysis and gasification behavior of black liquor under pressurized conditions

    Energy Technology Data Exchange (ETDEWEB)

    Whitty, K.

    1997-11-01

    The purpose of this study has been to enhance the understanding of the processes involved in pressurized black liquor gasification. Gasification is known to occur in three stages: drying, pyrolysis and char gasification. The work presented here focuses on the pyrolysis and gasification stages. Experiments were carried out primarily in two laboratory-scale reactors. A pressurized grid heater was used to study black liquor pyrolysis under pressurized conditions. Char yields and the fate of elements in the liquor, as well as the degree of liquor swelling, were measured in this device. A pressurized thermogravimetric reactor was used to measure the rate of the char gasification process under different temperatures and pressures and in various gas atmospheres. Pyrolysis experiments were also carried out in this device, and data on swelling behavior, char yields and component release were obtained 317 refs.

  8. An overview of world history of underground coal gasification

    Science.gov (United States)

    Konovšek, Damjan; Nadvežnik, Jakob; Medved, Milan

    2017-07-01

    We will give an overview of the activities in the field of underground coal gasification in the world through history. Also we will have a detailed presentation of the most successful and the most recent research and development projects. The currency and scope of the study of coal gasification processes are linked through recent history to the price of crude oil. We will show how by changing oil prices always changes the interest for investment in research in the field of coal gasification. Most coal-producing countries have developed comprehensive programs that include a variety of studies of suitable coal fields, to assess the feasibility and design pilot and commercial projects of underground coal gasification. The latest technologies of drilling in oil and gas industry now enable easier, simpler and more economically viable process underground coal gasification. The trend of increasing research in this area will continue forward until the implementation of commercial projects.

  9. Integrated Gasification SOFC Plant with a Steam Plant

    DEFF Research Database (Denmark)

    Rokni, Masoud; Pierobon, Leonardo

    2011-01-01

    enter into a burner to burn the rest of the fuel. The offgases after the burner are now used to generate steam in a Heat Recovery Steam Generator (HRSG). The generated steam is expanded in a ST to produce additional power. Thus a triple hybrid plant based on a gasification plant, a SOFC plant......A hybrid Solid Oxide Fuel Cell (SOFC) and Steam Turbine (ST) plant is integrated with a gasification plant. Wood chips are fed to the gasification plant to produce biogas and then this gas is fed into the anode side of a SOFC cycle to produce electricity and heat. The gases from the SOFC stacks...... and a steam plant is presented and studied. The plant is called as IGSS (Integrated Gasification SOFC Steam plant). Different systems layouts are presented and investigated. Electrical efficiencies up to 56% are achieved which is considerably higher than the conventional integrated gasification combined...

  10. An evaluation of char reactivity and ash properties in biomass gasification. Fundamental processes in biomass gasification

    Energy Technology Data Exchange (ETDEWEB)

    Holst Soerensen, L.; Fjellerup, J.; Henriksen, U.; Moilanen, A.; Kurkela, E.; Winther, E.

    2000-09-01

    This work focus on the connection between char reactivity, ash agglomeration and sintering and the gas composition in the turbid environment in a circulating fluidized bed gasification process, where biomass is gasified, with focus on straw gasification. The model approach intends to combine equilibrium calculation programming of complex multicomponent-multiphase systems involving gas, solid and liquid solutions of salts and silicates with the concept of catalytic effects in fuel reactivity. Char gasification reactivity and ash characteristics have been tested experimentally in a bench scale fluidized bed, in different thermal balances and in high-temperature light-microscope equipment. Ten different Danish straw samples and some artificial samples and catalysts were tested. It was found that the most important difference between the straw behaviour, that seems to determine the reactivity and the sintering tendency, were the calculated solid bed mol-ratio, {gamma}{sub {kappa}}=SiO{sub 2}/K{sub 2}O. We suggest that a fuel has high agglomeration tendency if 2<{gamma}{kappa}<15 and very high agglomeration tendency if 3<{gamma}{kappa}<5. It has also been found that a number of additives if properly added are effective for the prevention of agglomeration and sintering of straw ash. A literature survey study on tar cracking from biomass gasification has been performed. (au)

  11. Pilot test on radius of influence for air sparging——taking a coking plant in Beijing as a case study%确定空气注射技术影响半径的现场试验——以北京某焦化厂为例

    Institute of Scientific and Technical Information of China (English)

    姜林; 樊艳玲; 张丹; 姚珏君; 钟茂生; 刘辉

    2012-01-01

    以北京某焦化厂地下水污染场地为例,设计和建立了一套由1口注射井、3口地下水监测井和5口土壤气监测井组成的现场试验系统,并进行了现场注气压力与流量测试,地下水压力响应测试,溶解氧测试,氦气示踪测试与土壤气测试,确定了试验区域的最佳注气压力与流量和影响半径.注气压力与流量测试确定了最佳注气压力与流量为0.03MPa,23.2m3/h.在最佳注气条件下,地下水监测井G3、G5、G8中,水位分别在10,15,15min后上升到最大值0.36,0.11,0.04m,地下水溶解氧浓度分别在60,65,75min后增加到7.35、2.47、0.74mg/L,以上结果表明,G3和G5响应较明显,G8响应不明显.土壤气监测井S2、S4、S5中氮气浓度分别在10,7,6min后达到最大值83%、13%、41%,S6中氦气无检出;S2、S3、S4、S5、S6中O2浓度分别上升到19.9%、19.6%、19.2%、19.0%、16.6%,以上结果表明,S2~55响应较明显,S6响应不明显.综合分析以上4种测试结果,确定试验区域的影响半径为5m.%A pilot test scheme, which consists of 1 injection well, 3 groundwater monitoring wells and 5 soil gas monitoring wells, was designed and installed in a Beijing coke plant. Injection pressure and flow rate test, groundwater response test, dissolved oxygen test, helium tracing test and soil gas test were carried out for determining the optimum injection pressure and flow rate and radius of influence (ROI) of the air sparging system. The injection pressure and flow rate test shows that 0.03MPa, 23.2 mVh are the optimum injection pressure and flow rate. Under the suggested optimum injection pressure and flow rate, water tables in groundwater monitoring well G3, G5, G8 rose up to 0.36, 0.11, 0.04m in 10, 15, 15min, respectively, and DO rose up to 7.35, 2.47, 0.74mg/L in 60, 65, 75min, respectively, suggesting that response was obvious in G3 and G5, not G8. The highest helium concentration was 83%, 13%, 41% in S2, S4, S5 at 10

  12. 焦炉推焦粉尘治理工艺选择及设备配置%Technological Selection of Dust Treatment and Equipment Collocation While Coking in Coke Oven

    Institute of Scientific and Technical Information of China (English)

    姜乃斌; 邢显昌

    2012-01-01

      The article probes into the technological selection of dust treatment and equipment col ocation while coke choosing in coke oven; makes focus on and analyzes the three main topics of flue dust col ection, transportation and dust filter-ing of dust treatment in coke oven tapping.

  13. Three-dimensional non-linear numerical analysis on the oxygen concentration field in underground coal gasification

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Lanhe [College of Mineral Resources and Geosciences, China University of Mining and Technology, Xuzhou, Jiangsu Province 221008 (China)

    2004-10-15

    The stability of the process of underground coal gasification and its gas compositions depend on, to a large extent, the features of the convection diffusion of the gas and the dynamical conditions of chemical reactions. The dynamic distribution of the gasification agent concentration, in particular, has a great influence on the combustion and gasification reactions. In this paper, the basic features of convection diffusion for the gas produced in underground coal gasification are studied. On the basis of the model experiment, through the analysis of the distribution and patterns of variation for the fluid concentration field in the process of the combustion and gasification of the coal seams within the gasifier, the 3-D non-linear unstable mathematical models on the convection diffusion for oxygen are established. Additionally, the determination method of the major model parameters is explained. In order to curb such pseudo-physical effects as numerical oscillation and surfeit frequently occurred in the solution of the complex mathematical models, the novel finite unit algorithm-the upstream weighted multi-cell balance method is adopted in this paper to solve the numerical models established. The author also analyzed and discussed the simulated calculation results, which show that, except very few points in loosening zone, where the relative calculation error is comparatively high (>20%) resulting from the low oxygen concentration, the relative calculation error of other points falls between 7% and 17%. Therefore, the calculation value and the experiment value take on a good conformity. According to the simulated results, the calculation value of the oxygen concentration is a little bit lower than the experiment one. On top of that, with the prolonging of gasification time, in high temperature zone, the change gradient of oxygen concentration for experiment value is bigger than that of the calculation value. The oxygen concentration is in direct proportion to its

  14. Application of fine-grained coke breeze fractions in the process of iron ore sintering

    Directory of Open Access Journals (Sweden)

    M. Niesler

    2014-01-01

    Full Text Available The testing cycle, described in the paper, included fine-grained coke breeze granulation tests and iron concentrate sintering tests with the use of selected granulate samples. The use of granulated coke breeze in the sintering process results in a higher process efficiency, shorter sintering duration and fuel saving.

  15. RECOVERY AND DESTRUCTIVE TREATMENT OF HARMFUL SUBSTANCE IN COKING PLANT WASTEWATER

    Institute of Scientific and Technical Information of China (English)

    Cheng Jianguang

    2000-01-01

    This paper discussed the comprehensive treatment of coking plant effluent.Cyanide-containing and phenol wastewater was first recovered and utilized respectively, and then, mixed it with other low harmful wastewater for destroying treatment.Treated water was reused in quenching coke.

  16. Interaction of bonding agent with filler in coking-pitch compositions

    Energy Technology Data Exchange (ETDEWEB)

    Firsanov, A.V.; Beylina, N.Yu.; Kolodin, E.A.; Ostrovskiy, V.S.; Proskuryakov, V.A.; Shipkov, N.N.

    1983-01-01

    Coke's selective sorption of highly molecular components of pitch was determined with the aid of gel-penetrating chromatography. It was shown that behavior of pitch in coking-pitch compositions, as well as the nature of release of pyrolysis products is determined by dispersion of the filler.

  17. Development and Application of Zero Expansion Silica Brick for Hot Repairing of Coke Oven

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xiuqin; ZHI Xiaoming; WANG Hongmei

    2003-01-01

    In order to meet the needs of hot repairing technology of coke oven, the zero expansion silica brick with super properties has been developed, and the problem of poor thermal stability of common silica brick has been overcomned. This product can be directly used after being rapidly heated after construction. At present, it has been applied in coke ovens in Italy and Baosteel.

  18. Nature of nitrogen specie in coke and their role in NOx formation during FCC catalyst regeneration.

    NARCIS (Netherlands)

    Babych, Igor V.; Seshan, Kulathuiyer; Lefferts, Leonardus

    2005-01-01

    NOx emission during the regeneration of coked fluid catalytic cracking (FCC) catalysts is an environmental problem. In order to follow the route to NOx formation and try to find ways to suppress it, a coked industrial FCC catalyst has been prepared using model N-containing compounds, e.g., pyridine,

  19. Environment protection in the area of by-products facilities in coking plant

    Energy Technology Data Exchange (ETDEWEB)

    Stefan Tomal; Henryk Zembala; Krzysztof Kalinowski; Milan Fedorov; Ludovt Kosnac; Jan Hromiak [Biuro Projektow Koksoprojekt Sp. z o.o., Zabrze (Poland)

    2004-07-01

    20 slides/overheads outline the presentation on the subject of the environmental protection program implemented at the U.S. Steel Kosice Coking Plant. Actions taken include the control of emissions by a system of cooling coke oven gas. A hermetically sealed system uses nitrogen flow for tar management and hermetic loading of the liquid coal by-product Benzol.

  20. 76 FR 74810 - Foundry Coke From China; Institution of a Five-Year Review

    Science.gov (United States)

    2011-12-01

    ... COMMISSION Foundry Coke From China; Institution of a Five-Year Review AGENCY: United States International... duty order on imports of foundry coke from China (66 FR 48025). Following five-year reviews by Commerce... merchandise that is within the scope of the five-year review, as defined by the Department of Commerce. (2...

  1. Carbon molecular sieves from bituminous coal by controlled coke deposition

    Energy Technology Data Exchange (ETDEWEB)

    Vyas, S.N.; Patwardhan, S.R.; Gangadhar, B. (Indian Institute of Technology, Bombay (India). Dept. of Chemical Engineering)

    1992-01-01

    Carbon molecular sieves (CMS) and zeolites are widely used as microporous sieving solids for gas and liquid separations. However, due to hydrophobicity, better thermal stability, and neutrality in both acidic and alkaline media, CMSs have definite advantages over zeolites. In the present work, an effort has been made to develop suitable process conditions for synthesizing CMSs from the locally available bituminous coal. The coal was crushed, milled, and agglomerated with sulfate pulp waste liquor (SPWL) or coal-tar pitch (CTP) as the binders, and then carbonized in nitrogen atmosphere at 800{degree}C for about 60 minutes. In order to narrow down the pore mouth sizes, acetylene and benzene were each cracked separately at 800{degree}C to facilitate the deposition of coke on the char. Acetylene and benzene were cracked for 3 to 10 minutes, and 10 to 30 minutes, respectively. Acetylene cracked samples did not show good separation, probably because of over-coking in deeper locations. In contrast benzene cracked samples were found to be highly suitable for CO{sub 2}-CH{sub 4} separation. The best result (i.e. uptake ratio of 39.9) was obtained for feed benzene entrainment in N{sub 2} of 1.27 x 10{sup -4} g/ml, cracking time of 30 minutes, and this ratio was more than 10 times that of non-coked sample. CMS samples produced using SPWL as binder showed poor O{sub 2}/N{sub 2} uptake ratios throughout (1 to 1.5), whereas samples with CTP as binder showed far more encouraging results, the best uptake ratio being 5.5 for benzene-nitrogen feed stream containing 3.508 x 10{sup -4} g/ml benzene and 5 minutes cracking time. This ratio is about 5.5 times more than that of uncoked sample. 4 tabs., 10 figs., 17 refs.

  2. High Heat Flux Surface Coke Deposition and Removal Assessment

    Science.gov (United States)

    2015-01-01

    etc. have on coke deposition from RP-1 and RP-2 as well as showing that we can oxidize and remove these deposits using ozone , would be very...Meeting; 29 Apr. - 3 May, Colorado Springs, CO. 10Billingsley, M.C. H.Y. Lyu and R.W. Bates (2007). "Experimental and Numerical Investigations of RP...5th Modeling and Simulation Subcommittee Joint Meeting, Denver, CO, 14-17 May. 11Linne, D.L., M. L. Meyer, T. Edwards, and D. A. Eitman (1997

  3. Study on soot purifying of molding shop in coking factory

    Institute of Scientific and Technical Information of China (English)

    LI Duo-song; ZHANG Hui; BAI Xiang-yu

    2006-01-01

    Exhaust gas in molding shop was complicated in component and characteristic in Iow thickness asphalt smoke, mass steam-gas and dust. It was difficult to purify the soot with common purifier. So we must consider them roundly and develop new multifunction purifier. PFP multifunction soot purifier was made on the base of design optimization and was installed at Shenhuo Coking Factory in 2004. The combined effects of multi- mechanism in purifier make purifying ratio keep in high level. The remove ratio of smut reaches at 92.8%, and asphalt smoke at 83.7%.

  4. Hybrid Combustion-Gasification Chemical Looping

    Energy Technology Data Exchange (ETDEWEB)

    Herbert Andrus; Gregory Burns; John Chiu; Gregory Lijedahl; Peter Stromberg; Paul Thibeault

    2009-01-07

    For the past several years Alstom Power Inc. (Alstom), a leading world-wide power system manufacturer and supplier, has been in the initial stages of developing an entirely new, ultra-clean, low cost, high efficiency power plant for the global power market. This new power plant concept is based on a hybrid combustion-gasification process utilizing high temperature chemical and thermal looping technology The process consists of the oxidation, reduction, carbonation, and calcination of calcium-based compounds, which chemically react with coal, biomass, or opportunity fuels in two chemical loops and one thermal loop. The chemical and thermal looping technology can be alternatively configured as (i) a combustion-based steam power plant with CO{sub 2} capture, (ii) a hybrid combustion-gasification process producing a syngas for gas turbines or fuel cells, or (iii) an integrated hybrid combustion-gasification process producing hydrogen for gas turbines, fuel cells or other hydrogen based applications while also producing a separate stream of CO{sub 2} for use or sequestration. In its most advanced configuration, this new concept offers the promise to become the technology link from today's Rankine cycle steam power plants to tomorrow's advanced energy plants. The objective of this work is to develop and verify the high temperature chemical and thermal looping process concept at a small-scale pilot facility in order to enable AL to design, construct and demonstrate a pre-commercial, prototype version of this advanced system. In support of this objective, Alstom and DOE started a multi-year program, under this contract. Before the contract started, in a preliminary phase (Phase 0) Alstom funded and built the required small-scale pilot facility (Process Development Unit, PDU) at its Power Plant Laboratories in Windsor, Connecticut. Construction was completed in calendar year 2003. The objective for Phase I was to develop the indirect combustion loop with CO{sub 2

  5. Coal gasification. (Latest citations from the EI compendex*plus database). Published Search

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    The bibliography contains citations concerning the development and assessment of coal gasification technology. Combined-cycle gas turbine power plants are reviewed. References also discuss dry-feed gasification, gas turbine interface, coal gasification pilot plants, underground coal gasification, gasification with nuclear heat, and molten bath processes. Clean-coal based electric power generation and environmental issues are examined. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  6. Advanced Gasification By-Product Utilization

    Energy Technology Data Exchange (ETDEWEB)

    Rodney Andrews; Aurora Rubel; Jack Groppo; Ari Geertsema; Frank Huggins; M. Mercedes Maroto-Valer; Brandie M. Markley; Harold Schobert

    2006-02-01

    With the recent passing of new legislation designed to permanently cap and reduce mercury emissions from coal-fired utilities, it is more important than ever to develop and improve upon methods of controlling mercury emissions. One promising technique is carbon sorbent injection into the flue gas of the coal-fired power plant. Currently, this technology is very expensive as costly commercially activated carbons are used as sorbents. There is also a significant lack of understanding of the interaction between mercury vapor and the carbon sorbent, which adds to the difficulty of predicting the amount of sorbent needed for specific plant configurations. Due to its inherent porosity and adsorption properties as well as on-site availability, carbons derived from gasifiers are potential mercury sorbent candidates. Furthermore, because of the increasing restricted use of landfilling, the coal industry is very interested in finding uses for these materials as an alternative to the current disposal practice. The results of laboratory investigations and supporting technical assessments conducted under DOE Subcontract No. DE-FG26-03NT41795 are reported for the period September 1, 2004 to August 31, 2005. This contract is with the University of Kentucky Research Foundation, which supports work with the University of Kentucky Center for Applied Energy Research and The Pennsylvania State University Energy Institute. The worked described was part of a project entitled ''Advanced Gasification By-Product Utilization''. This work involves the development of technologies for the separation and characterization of coal gasification slags from operating gasification units, activation of these materials to increase mercury and nitrogen oxide capture efficiency, assessment of these materials as sorbents for mercury and nitrogen oxides, and characterization of these materials for use as polymer fillers.

  7. Application of SketchUp in Coke Oven Three-Dimensional Digital Modeling

    Directory of Open Access Journals (Sweden)

    Shuguang Ouyang

    2013-01-01

    Full Text Available Coke oven, which is a large industrial furnace, is complex in structure. A two-dimensional structure diagram can hardly help one observe the inner structure of a coke oven or master its working principle comprehensively. In order to solve this problem, a complete 3D digital model of a coke oven is generated by assembling the three-dimensional models of coke oven components created with SketchUp. It enables users to section the various components of the cove oven. The outer appearance and inner structure of the oven components also can be displayed visually from several different orientations. Moreover, it is convenient to storage and carry, operation easily and fast. It can be displayed on an ordinary computer and occupies no space at the laboratory. Meanwhile, a large sum of money that used for purchasing a physical coke oven model can be saved.

  8. Microwave-assisted grinding of metallurgical coke; Molienda asistida con microondas de un coque metalurgico

    Energy Technology Data Exchange (ETDEWEB)

    Ruisanchez, E.; Juarez-Perez, E. J.; Arenillas, A.; Bermudez, J. M.; Menendez, J. A.

    2014-10-01

    Metallurgical cokes are composed of graphitic carbon (s2p2) and different inorganic compounds with very different capacities to absorb microwave radiation. Moreover, due to the electric conductivity shown by the metallurgical cokes, microwave radiation produces electric arcs or microplasmas, which gives rise to hot spots. Therefore, when these cokes are irradiated with microwaves some parts of the particle experiment a rapid heating, while some others do not heat at all. As a result of the different expansion and stress caused by thermal the shock, small cracks and micro-fissures are produced in the particle. The weakening of the coke particles, and therefore an improvement of its grind ability, is produced. This paper studies the microwave-assisted grinding of metallurgical coke and evaluates the grinding improvement and energy saving. (Author)

  9. Integrated bioenergy conversion concepts for small scale gasification power systems

    Science.gov (United States)

    Aldas, Rizaldo Elauria

    Thermal and biological gasification are promising technologies for addressing the emerging concerns in biomass-based renewable energy, environmental protection and waste management. However, technical barriers such as feedstock quality limitations, tars, and high NOx emissions from biogas fueled engines impact their full utilization and make them suffer at the small scale from the need to purify the raw gas for most downstream processes, including power generation other than direct boiler use. The two separate gasification technologies may be integrated to better address the issues of power generation and waste management and to complement some of each technologies' limitations. This research project investigated the technical feasibility of an integrated thermal and biological gasification concept for parameters critical to appropriately matching an anaerobic digester with a biomass gasifier. Specific studies investigated the thermal gasification characteristics of selected feedstocks in four fixed-bed gasification experiments: (1) updraft gasification of rice hull, (2) indirect-heated gasification of rice hull, (3) updraft gasification of Athel wood, and (4) downdraft gasification of Athel and Eucalyptus woods. The effects of tars and other components of producer gas on anaerobic digestion at mesophilic temperature of 36°C and the biodegradation potentials and soil carbon mineralization of gasification tars during short-term aerobic incubation at 27.5°C were also examined. Experiments brought out the ranges in performance and quality and quantity of gasification products under different operating conditions and showed that within the conditions considered in the study, these gasification products did not adversely impact the overall digester performance. Short-term aerobic incubation demonstrated variable impacts on carbon mineralization depending on tar and soil conditions. Although tars exhibited low biodegradation indices, degradation may be improved if the

  10. GASIFICATION BASED BIOMASS CO-FIRING

    Energy Technology Data Exchange (ETDEWEB)

    Babul Patel; Kevin McQuigg; Robert Toerne; John Bick

    2003-01-01

    Biomass gasification offers a practical way to use this widespread fuel source for co-firing traditional large utility boilers. The gasification process converts biomass into a low Btu producer gas that can be used as a supplemental fuel in an existing utility boiler. This strategy of co-firing is compatible with a variety of conventional boilers including natural gas and oil fired boilers, pulverized coal fired conventional and cyclone boilers. Gasification has the potential to address all problems associated with the other types of co-firing with minimum modifications to the existing boiler systems. Gasification can also utilize biomass sources that have been previously unsuitable due to size or processing requirements, facilitating a wider selection of biomass as fuel and providing opportunity in reduction of carbon dioxide emissions to the atmosphere through the commercialization of this technology. This study evaluated two plants: Wester Kentucky Energy Corporation's (WKE's) Reid Plant and TXU Energy's Monticello Plant for technical and economical feasibility. These plants were selected for their proximity to large supply of poultry litter in the area. The Reid plant is located in Henderson County in southwest Kentucky, with a large poultry processing facility nearby. Within a fifty-mile radius of the Reid plant, there are large-scale poultry farms that generate over 75,000 tons/year of poultry litter. The local poultry farmers are actively seeking environmentally more benign alternatives to the current use of the litter as landfill or as a farm spread as fertilizer. The Monticello plant is located in Titus County, TX near the town of Pittsburgh, TX, where again a large poultry processor and poultry farmers in the area generate over 110,000 tons/year of poultry litter. Disposal of this litter in the area is also a concern. This project offers a model opportunity to demonstrate the feasibility of biomass co-firing and at the same time eliminate

  11. Nordic seminar on biomass gasification and combustion

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1993-12-31

    The report comprises a collection of papers from a seminar arranged as a part of the Nordic Energy Research Program. The aim of this program is to strengthen the basic competence in the energy field at universities and research organizations in the Nordic countries. In the program 1991-1994 six areas are selected for cooperation such as energy and society, solid fuels, district heating, petroleum technology, bioenergy and environment, and fuel cells. The topics deal both with biomass combustion and gasification, and combustion of municipal solid waste (MSW) and refuse derived fuel (RDF). A number of 11 papers are prepared. 97 refs., 91 figs., 11 tabs.

  12. Hydrogen production from biomass over steam gasification

    Energy Technology Data Exchange (ETDEWEB)

    Rauch, R.; Potetz, A.; Hofbauer, H. [Vienna Univ. of Technology (Austria). Inst. of Chemical Engineering; Weber, G. [Bioenergy 2020+, Guessing (Austria)

    2010-12-30

    Renewable hydrogen is one option for a clean energy carrier in the future. There were several research programs in the past, to produce hydrogen on a renewable basis by electrolysis, direct conversion of water or by gasification of biomass. None of these options were developed to a stage, that they could be used on a commercial basis. At the moment almost all hydrogen is produced from fossil fuels and one main consumer of hydrogen are refineries. So a good option to demonstrate the production of renewable hydrogen and bring it later into the market is over refineries. The most economic option to produce renewable hydrogen at the moment is over gasification of biomass. In Austria an indirect gasification system was developed and is demonstrated in Guessing, Austria. The biomass CHP Guessing uses the allothermal steam dual fluidised bed gasifier and produces a high grade product gas, which is used at the moment for the CHP in a gas engine. As there is no nitrogen in the product gas and high hydrogen content, this gas can be also used as synthesis gas or for production of hydrogen. The main aim of this paper is to present the experimental and simulation work to convert biomass into renewable hydrogen. The product gas of the indirect gasification system is mainly hydrogen, carbon monoxide, carbon dioxide and methane. Within the ERA-Net project ''OptiBtLGas'' the reforming of methane and the CO-shift reaction was investigated to convert all hydrocarbons and carbon monoxide to hydrogen. On basis of the experimental results the mass- and energy balances of a commercial 100 MW fuel input plant was done. Here 3 different cases of complexity of the overall plant were simulated. The first case was without reforming and CO-shift, only by hydrogen separation. The second case was by including steam - reforming and afterwards separation of hydrogen. The third case includes hydrocarbon reforming, CO-shift and hydrogen separation. In all cases the off-gases (CO

  13. Process simulation of single-step dimethyl ether production via biomass gasification.

    Science.gov (United States)

    Ju, Fudong; Chen, Hanping; Ding, Xuejun; Yang, Haiping; Wang, Xianhua; Zhang, Shihong; Dai, Zhenghua

    2009-01-01

    In this study, we simulated the single-step process of dimethyl ether (DME) synthesis via biomass gasification using ASPEN Plus. The whole process comprised four parts: gasification, water gas shift reaction, gas purification, and single-step DME synthesis. We analyzed the influence of the oxygen/biomass and steam/biomass ratios on biomass gasification and synthesis performance. The syngas H(2)/CO ratio after water gas shift process was modulated to 1, and the syngas was then purified to remove H(2)S and CO(2), using the Rectisol process. Syngas still contained trace amounts of H(2)S and about 3% CO(2) after purification, which satisfied the synthesis demands. However, the high level of cold energy consumption was a problem during the purification process. The DME yield in this study was 0.37, assuming that the DME selectivity was 0.91 and that CO was totally converted. We performed environmental and economic analyses, and propose the development of a poly-generation process based on economic considerations.

  14. Performance analysis of RDF gasification in a two stage fluidized bed-plasma process.

    Science.gov (United States)

    Materazzi, M; Lettieri, P; Taylor, R; Chapman, C

    2016-01-01

    The major technical problems faced by stand-alone fluidized bed gasifiers (FBG) for waste-to gas applications are intrinsically related to the composition and physical properties of waste materials, such as RDF. The high quantity of ash and volatile material in RDF can provide a decrease in thermal output, create high ash clinkering, and increase emission of tars and CO2, thus affecting the operability for clean syngas generation at industrial scale. By contrast, a two-stage process which separates primary gasification and selective tar and ash conversion would be inherently more forgiving and stable. This can be achieved with the use of a separate plasma converter, which has been successfully used in conjunction with conventional thermal treatment units, for the ability to 'polish' the producer gas by organic contaminants and collect the inorganic fraction in a molten (and inert) state. This research focused on the performance analysis of a two-stage fluid bed gasification-plasma process to transform solid waste into clean syngas. Thermodynamic assessment using the two-stage equilibrium method was carried out to determine optimum conditions for the gasification of RDF and to understand the limitations and influence of the second stage on the process performance (gas heating value, cold gas efficiency, carbon conversion efficiency), along with other parameters. Comparison with a different thermal refining stage, i.e. thermal cracking (via partial oxidation) was also performed. The analysis is supported by experimental data from a pilot plant.

  15. Retention of arsenic and selenium compounds using limestone in a coal gasification flue gas.

    Science.gov (United States)

    Diaz-Somoano, Mercedes; Martinez-Tarazona, M Rosa

    2004-02-01

    Volatile arsenic and selenium compounds present in coals may cause environmental problems during coal combustion and gasification. A possible way to avoid such problems may be the use of solid sorbents capable of retaining these elements from flue gases in gas cleaning systems. Lime and limestone are materials that are extensively employed for the capture of sulfur during coal processing. Moreover, they have also proven to have good retention characteristics for arsenic and selenium during combustion. The aim of this work was to ascertain whether this sorbent is also useful for retaining arsenic and selenium species in gases produced in coal gasification. The study was carried out in a laboratory-scale reactor in which the sorbent was employed as a fixed bed, using synthetic gas mixtures. In these conditions, retention capacities for arsenic may reach 17 mg g(-1) in a gasification atmosphere free of H2S, whereas the presence of H2S implies a significant decrease in arsenic retention. In the case of selenium, H2S does not influence retention which may reach 65 mg g(-1). Post-retention sorbent characterization, thermal stability, and water solubility tests have shown that chemical reaction is one of the mechanisms responsible for the capture of arsenic and selenium, with Ca(AsO2)2 and CaSe being the main compounds formed.

  16. Gasification of refinery sludge in an updraft reactor for syngas production

    Energy Technology Data Exchange (ETDEWEB)

    Ahmed, Reem; Eldmerdash, Usama [Department of Chemical Engineering, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 31750 Tronoh, Perak (Malaysia); Sinnathambi, Chandra M., E-mail: chandro@petronas.com.my [Fundamental and Applied Sciences Department, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 31750 Tronoh, Perak (Malaysia)

    2014-10-24

    The study probes into the investigation on gasification of dry refinery sludge. The details of the study includes; influence of operation time, oxidation temperature and equivalence ratios on carbon gas conversion rate, gasification efficiency, heating value and fuel gas yield are presented. The results show that, the oxidation temperature increased sharply up to 858°C as the operating time increased up to 36 min then bridging occurred at 39 min which cause drop in reaction temperature up to 819 °C. This bridging was found to affect also the syngas compositions, meanwhile as the temperature decreased the CO, H{sub 2}, CH{sub 4} compositions are also found to be decreases. Higher temperature catalyzed the reduction reaction (CO{sub 2}+C = 450 2CO), and accelerated the carbon conversion and gasification efficiencies, resulted in more solid fuel is converted to a high heating value gas fuel. The equivalence ratio of 0.195 was found to be the optimum value for carbon conversion and cold gas efficiencies, high heating value of gas, and fuel gas yield to reach their maximum values of 96.1 % and 53.7 %, 5.42 MJ Nm{sup −3} of, and 2.5 Nm{sup 3} kg{sup −1} respectively.

  17. DISCUSSION ON OPERATING TEMPERATURE OF TEXACO COAL GASIFICATION FURNACE%Texaco 煤气化炉操作温度的探讨

    Institute of Scientific and Technical Information of China (English)

    李聿营

    2015-01-01

    简要分析Texaco煤气化工艺技术特点以及操作温度对气化工艺的影响,对气化炉操作温度的影响因素、判断方法进行了深入探讨,结合齐鲁煤气化装置运行经验提出了气化炉操作温度的具体控制措施。%This paper briefly analyzed the characteristics of Texaco coal gasification tech-nology and influence of operating temperature on the gasification process.Influence factors and the judging methods for operating temperature of the gasifier were discussed.Specific control measures for operating temperature of the gasifier were given combining with the running experi-ence of the Qilu coal gasification plant.

  18. Rapid production of metallurgical coke by use of a simulated moving bed reactor. Mogi idoso wo mochiita kyusoku shoon ni yoru cokes no jinsoku seizo

    Energy Technology Data Exchange (ETDEWEB)

    Miura, K.; Hayashi, J.; Sano, N. (Kyoto University, Kyoto (Japan). Research Laboratory of CArbonaceous Resources Conversion); Hashimoto, K. (Kyoto University, Kyoto (Japan). Faculty of Engineering); Iwakiri, H. (Kobe Steel, Ltd., Kobe (Japan))

    1992-12-20

    An experiment to manufacture coke with rapid temperature raising was carried out using an equipment simulating a vertical moving bed coke oven. Two kinds of trial manufacturing patterns were tested: Pattern A to raise coal temperature rapidly to about 450[degree]C, which is held for about 20 minutes, and then raised again to 800[degree]C at a rate of about 5[degree]C/min, and pattern B to raise the temperature from about 300[degree]C to 800[degree]C at a rate of about 5[degree]C/min. An experiment on test samples from heavy caking coal (PDH coal) and light caking coal (OP coal) revealed the following results: The PDH coal applied with the pattern A produced in about two hours a coke with quality equivalent to or better than practically used coke; the temperature raising pattern B resulted in no full lump formation even with the PDH coal; according to the temperature raising pattern A, manufacturing coke from the OP coal is impossible; however, if the PDH coal or pitch is mixed with the OP coal, coke may be manufactured. 6 refs., 11 figs., 2 tabs.

  19. A contrast study on different gasifying agents of underground coal gasification at Huating Coal Mine

    Institute of Scientific and Technical Information of China (English)

    WANG Zuo-tang; HUANG Wen-gang; ZHANG Peng; XIN Lin

    2011-01-01

    To optimize the technological parameter of underground coal gasification (UCG), the experimental results of air gasification, air-steam gasification, oxygen-enrichment steam gasification, pure oxygen steam gasification and two-stage gasification were studied contrastively based on field trial at the Huating UCG project. The results indicate that the average low heat value of gas from air experiment is the lowest (4.1 MJ/Nm3) and the water gas from two-stage gasification experiment is the highest (10.72 MJ/Nm3). The gas productivity of air gasification is the highest and the pure oxygen steam gasification is the lowest. The gasification efficiency of air gasification, air-steam gasification, oxygen-enriched steam gasification, pure oxygen steam gasification and two-stage gasification is listed in ascending order, ranging from 69.88% to 84.81%. Described a contract study on results of a field test using steam and various levels of oxygen enrichment of 21%, 32%, 42% and 100%. The results show that, with the increasing of O2 content in gasifying agents, the gas caloricity rises, and the optimal O2 concentration range to increase the gas caloricity is 30%~40%. Meanwhile, the consumption of O2 and steam increase, and the air consumption and steam decomposition efficiency fall.

  20. Performance prediction and validation of equilibrium modeling for gasification of cashew nut shell char

    Directory of Open Access Journals (Sweden)

    M. Venkata Ramanan

    2008-09-01

    Full Text Available Cashew nut shell, a waste product obtained during deshelling of cashew kernels, had in the past been deemed unfit as a fuel for gasification owing to its high occluded oil content. The oil, a source of natural phenol, oozes upon gasification, thereby clogging the gasifier throat, downstream equipment and associated utilities with oil, resulting in ineffective gasification and premature failure of utilities due to its corrosive characteristics. To overcome this drawback, the cashew shells were de-oiled by charring in closed chambers and were subsequently gasified in an autothermal downdraft gasifier. Equilibrium modeling was carried out to predict the producer gas composition under varying performance influencing parameters, viz., equivalence ratio (ER, reaction temperature (RT and moisture content (MC. The results were compared with the experimental output and are presented in this paper. The model is quite satisfactory with the experimental outcome at the ER applicable to gasification systems, i.e., 0.15 to 0.30. The results show that the mole fraction of (i H2, CO and CH4 decreases while (N2 + H2O and CO2 increases with ER, (ii H2 and CO increases while CH4, (N2 + H2O and CO2 decreases with reaction temperature, (iii H2, CH4, CO2 and (N2 + H2O increases while CO decreases with moisture content. However at an equivalence ratio less than 0.15, the model predicts an unrealistic composition and is observed to be non valid below this ER.