WorldWideScience

Sample records for inert gas arc

  1. Arc melting in inert gas atmosphere of zirconium sponge

    International Nuclear Information System (INIS)

    Julio Junior, O.; Andrade, A.H.P. de

    1991-01-01

    The obtainment of metallic zirconium in laboratory scale with commercial and nuclear quality is the objective of the Metallurgy Department of IEN/CNEN - Brazil, so a melting procedure of zirconium sponge in laboratory scale using an arc furnace in inert atmosphere is developed. The effects of atmosphere operation, and the use of gas absorber and the sponge characteristics over the quality of button in as-cast reporting with hardness measures are described. (C.G.C.)

  2. Nuclear Technology. Course 28: Welding Inspection. Module 28-3, Tungsten Inert Gas (TIG), Metal Inert Gas (MIG) and Submerged Arc Welding.

    Science.gov (United States)

    Espy, John

    This third in a series of ten modules for a course titled Welding Inspection presents the apparatus, process techniques, procedures, applications, associated defects, and inspection for the tungsten inert gas, metal inert gas, and submerged arc welding processes. The module follows a typical format that includes the following sections: (1)…

  3. Electron temperature measurement of tungsten inert gas arcs

    International Nuclear Information System (INIS)

    Tanaka, Manabu; Tashiro, Shinichi

    2008-01-01

    In order to make clear the physical grounds of deviations from LTE (Local Thermodynamic Equilibrium) in the atmospheric helium TIG arcs electron temperature and LTE temperature obtained from electron number density were measured by using of line-profile analysis of the laser scattering method without an assumption of LTE. The experimental results showed that in comparison with the argon TIG arcs, the region where a deviation from LTE occurs tends to expand in higher arc current because the plasma reaches the similar state to LTE within shorter distance from the cathode due to the slower cathode jet velocity

  4. Electron temperature and density measurement of tungsten inert gas arcs with Ar-He shielding gas mixture

    Science.gov (United States)

    Kühn-Kauffeldt, M.; Marques, J.-L.; Forster, G.; Schein, J.

    2013-10-01

    The diagnostics of atmospheric welding plasma is a well-established technology. In most cases the measurements are limited to processes using pure shielding gas. However in many applications shielding gas is a mixture of various components including metal vapor in gas metal arc welding (GMAW). Shielding gas mixtures are intentionally used for tungsten inert gas (TIG) welding in order to improve the welding performance. For example adding Helium to Argon shielding gas allows the weld geometry and porosity to be influenced. Yet thermal plasmas produced with gas mixtures or metal vapor still require further experimental investigation. In this work coherent Thomson scattering is used to measure electron temperature and density in these plasmas, since this technique allows independent measurements of electron and ion temperature. Here thermal plasmas generated by a TIG process with 50% Argon and 50% Helium shielding gas mixture have been investigated. Electron temperature and density measured by coherent Thomson scattering have been compared to the results of spectroscopic measurements of the plasma density using Stark broadening of the 696.5 nm Argon spectral line. Further investigations of MIG processes using Thomson scattering technique are planned.

  5. Electron temperature and density measurement of tungsten inert gas arcs with Ar-He shielding gas mixture

    International Nuclear Information System (INIS)

    Kühn-Kauffeldt, M; Marques, J-L; Forster, G; Schein, J

    2013-01-01

    The diagnostics of atmospheric welding plasma is a well-established technology. In most cases the measurements are limited to processes using pure shielding gas. However in many applications shielding gas is a mixture of various components including metal vapor in gas metal arc welding (GMAW). Shielding gas mixtures are intentionally used for tungsten inert gas (TIG) welding in order to improve the welding performance. For example adding Helium to Argon shielding gas allows the weld geometry and porosity to be influenced. Yet thermal plasmas produced with gas mixtures or metal vapor still require further experimental investigation. In this work coherent Thomson scattering is used to measure electron temperature and density in these plasmas, since this technique allows independent measurements of electron and ion temperature. Here thermal plasmas generated by a TIG process with 50% Argon and 50% Helium shielding gas mixture have been investigated. Electron temperature and density measured by coherent Thomson scattering have been compared to the results of spectroscopic measurements of the plasma density using Stark broadening of the 696.5 nm Argon spectral line. Further investigations of MIG processes using Thomson scattering technique are planned

  6. Numerical Modeling of Fluid Flow, Heat Transfer and Arc-Melt Interaction in Tungsten Inert Gas Welding

    Science.gov (United States)

    Li, Linmin; Li, Baokuan; Liu, Lichao; Motoyama, Yuichi

    2017-04-01

    The present work develops a multi-region dynamic coupling model for fluid flow, heat transfer and arc-melt interaction in tungsten inert gas (TIG) welding using the dynamic mesh technique. The arc-weld pool unified model is developed on basis of magnetohydrodynamic (MHD) equations and the interface is tracked using the dynamic mesh method. The numerical model for arc is firstly validated by comparing the calculated temperature profiles and essential results with the former experimental data. For weld pool convection solution, the drag, Marangoni, buoyancy and electromagnetic forces are separately validated, and then taken into account. Moreover, the model considering interface deformation is adopted in a stationary TIG welding process with SUS304 stainless steel and the effect of interface deformation is investigated. The depression of weld pool center and the lifting of pool periphery are both predicted. The results show that the weld pool shape calculated with considering the interface deformation is more accurate.

  7. INERT GAS SHIELD FOR WELDING

    Science.gov (United States)

    Jones, S.O.; Daly, F.V.

    1958-10-14

    S>An inert gas shield is presented for arc-welding materials such as zirconium that tend to oxidize rapidly in air. The device comprises a rectangular metal box into which the welding electrode is introduced through a rubber diaphragm to provide flexibility. The front of the box is provided with a wlndow having a small hole through which flller metal is introduced. The box is supplied with an inert gas to exclude the atmosphere, and with cooling water to promote the solidification of the weld while in tbe inert atmosphere. A separate water-cooled copper backing bar is provided underneath the joint to be welded to contain the melt-through at the root of the joint, shielding the root of the joint with its own supply of inert gas and cooling the deposited weld metal. This device facilitates the welding of large workpieces of zirconium frequently encountered in reactor construction.

  8. Portable spectrometer monitors inert gas shield in welding process

    Science.gov (United States)

    Grove, E. L.

    1967-01-01

    Portable spectrometer using photosensitive readouts, monitors the amount of oxygen and hydrogen in the inert gas shield of a tungsten-inert gas welding process. A fiber optic bundle transmits the light from the welding arc to the spectrometer.

  9. A contribution to the study of arc melting in inert gas atmospheres of zirconium sponge

    International Nuclear Information System (INIS)

    Julio Junior, O.

    1990-01-01

    Mettalic zirconium is a material of great interest in the nuclear industry due to its low thermal neutron cross section, high strength and corrosion resistance. The latter permits its use in the chemical industry. In this study, a critical bibliographic revision of the industrial processes used for the melting and consolidation of zirconium sponge has been carried out. A procedure for the melting of zirconium on a laboratory scale, has been established. An nonconsumable-electrode arc furnace have been used. The effect of process variables like atmosphere, melting current and getter, have been showed. The influence of sponge characteristics on the qualities of cast zirconium buttons have been studied. The present study is a contribution towards future investigations to obtain high purity cast zirconium and its alloys commercially known as zircaloy. (author)

  10. Inert gas thrusters

    Science.gov (United States)

    Kaufman, H. R.; Robinson, R. S.

    1980-01-01

    Some advances in component technology for inert gas thrusters are described. The maximum electron emission of a hollow cathode with Ar was increased 60-70% by the use of an enclosed keeper configuration. Operation with Ar, but without emissive oxide, was also obtained. A 30 cm thruster operated with Ar at moderate discharge voltages give double-ion measurements consistent with a double ion correlation developed previously using 15 cm thruster data. An attempt was made to reduce discharge losses by biasing anodes positive of the discharge plasma. The reason this attempt was unsuccessful is not yet clear. The performance of a single-grid ion-optics configuration was evaluated. The ion impingement on the single grid accelerator was found to approach the value expected from the projected blockage when the sheath thickness next to the accelerator was 2-3 times the aperture diameter.

  11. TIG (Tungsten Inert Gas) welding

    International Nuclear Information System (INIS)

    Anon.

    2010-01-01

    After having recalled the Tungsten Inert Gas process principle and the different alternative TIG processes, the author explains the advantages and limits of this process. The applications and recent developments are given. (O.M.)

  12. Gas tungsten arc welder

    International Nuclear Information System (INIS)

    Christiansen, D.W.; Brown, W.F.

    1984-01-01

    A welder for automated closure of fuel pins by a gas tungsten arc process in which a rotating length of cladding is positioned adjacent a welding electrode in a sealed enclosure. An independently movable grinder, co-axial with the electrode, is provided in the enclosure for refurbishing the used electrode between welds. The specification also discloses means for loading of the cladding with fuel pellets and for placement of reflectors, gas capsules and end caps. Gravity feed conveyor and inerting means are also described. (author)

  13. Modeling and analyzing the effects of heat treatment on the characteristics of magnesium alloy joint welded by the tungsten-arc inert gas welding

    International Nuclear Information System (INIS)

    Tsai, Te-Chang; Chou, Chih-Chung; Tsai, Deng-Maw; Chiang, Ko-Ta

    2011-01-01

    Highlights: → The mathematical model was provided to study the effect of heat treatment on the magnesium alloy welded joint. → The solution strengthening effect of β-phase Mg 17 Al 12 gain promotes the strengthening matrix and ductility of hcp-α-phase Mg. → The average size and proportion of α-phase Mg grain decreases with the increase of the tempering time and temperature. → An increase in the high value of tempering temperature and tempering time leads to increase the maximum tensile strength. → The values of the elongation increases with increasing in both the value of tempering temperature and tempering time. -- Abstract: The objective of this paper is to present the mathematical models for modeling and analysis of the effects of heat treatment on the characteristics of magnesium alloy joint welded by the tungsten-arc inert gas (TIG) welding. The process of heat treatment adopts the tempering process with varying processing parameters, including tempering temperature and tempering time. The microstructure and mechanical properties of the welded joint are considered in the characteristic evaluation and explored by experiment. An experimental plan of the face-centered central composite design (CCD) based on the response surface methodology (RSM) has been employed to carry out the experimental study. The results of analysis of variance (ANOVA) and comparisons of experimental data show that the mathematical models of the value of the maximum tensile strength and elongation are fairly well fitted with the experimental values with a 95% confidence interval. In the tempering process, the microstructure of welded joint in the weld bead displays two main microstructures of hcp-α-phase Mg and bcc-β-phase Mg 17 Al 12 . Results show that the average size and proportion of α-phase Mg grains decreases with the increase of the tempering time and temperature. But, the increase of the tempering time and temperature promote increasing the average size and

  14. A new understanding of inert gas narcosis

    International Nuclear Information System (INIS)

    Zhang Meng; Gao Yi; Fang Haiping

    2016-01-01

    Anesthetics are extremely important in modern surgery to greatly reduce the patient’s pain. The understanding of anesthesia at molecular level is the preliminary step for the application of anesthetics in clinic safely and effectively. Inert gases, with low chemical activity, have been found to cause anesthesia for centuries, but the mechanism is unclear yet. In this review, we first summarize the progress of theories about general anesthesia, especially for inert gas narcosis, and then propose a new hypothesis that the aggregated rather than the dispersed inert gas molecules are the key to trigger the narcosis to explain the steep dose-response relationship of anesthesia. (topical review)

  15. Inert gas transport in blood and tissues.

    Science.gov (United States)

    Baker, A Barry; Farmery, Andrew D

    2011-04-01

    This article establishes the basic mathematical models and the principles and assumptions used for inert gas transfer within body tissues-first, for a single compartment model and then for a multicompartment model. From these, and other more complex mathematical models, the transport of inert gases between lungs, blood, and other tissues is derived and compared to known experimental studies in both animals and humans. Some aspects of airway and lung transfer are particularly important to the uptake and elimination of inert gases, and these aspects of gas transport in tissues are briefly described. The most frequently used inert gases are those that are administered in anesthesia, and the specific issues relating to the uptake, transport, and elimination of these gases and vapors are dealt with in some detail showing how their transfer depends on various physical and chemical attributes, particularly their solubilities in blood and different tissues. Absorption characteristics of inert gases from within gas cavities or tissue bubbles are described, and the effects other inhaled gas mixtures have on the composition of these gas cavities are discussed. Very brief consideration is given to the effects of hyper- and hypobaric conditions on inert gas transport. © 2011 American Physiological Society. Compr Physiol 1:569-592, 2011.

  16. Radiochemical and inert gas analyses

    International Nuclear Information System (INIS)

    Andrews, J.N.

    1985-01-01

    The subject is discussed under the headings: introduction (radioelement solution in groundwaters; U and Th; Ra and Rn; atmospheric and radiogenic solution in groundwaters; atmosphere derived gases; radiogenic helium; radiogenic argon; biogenic gases); analytical methods (sampling; U-content and 234 U/ 238 U activity ratio; 222 Ru; 226 Ra; dissolved inert gases; 4 He in core samples); the gamma spectrometric determination of U,Th and K. Results are presented and discussed. (U.K.)

  17. Human biomonitoring of aluminium after a single, controlled manual metal arc inert gas welding process of an aluminium-containing worksheet in nonwelders.

    Science.gov (United States)

    Bertram, Jens; Brand, Peter; Hartmann, Laura; Schettgen, Thomas; Kossack, Veronika; Lenz, Klaus; Purrio, Ellwyn; Reisgen, Uwe; Kraus, Thomas

    2015-10-01

    Several existing field studies evaluate aluminium welding works but no thoroughly controlled exposure scenario for welding fume has been described yet. This study provides information about the uptake and elimination of aluminium from welding fumes under controlled conditions. In the Aachen Workplace Simulation Laboratory, we are able to generate welding fumes of a defined particle mass concentration. We exposed 12, until then occupationally unexposed participants with aluminium-containing welding fumes of a metal inert gas (MIG) welding process of a total dust mass concentration of 2.5 mg/m(3) for 6 h. Room air filter samples were collected, and the aluminium concentration in air derived. Urine and plasma samples were collected directly before and after the 6-h lasting exposure, as well as after 1 and 7 days. Human biomonitoring methods were used to determine the aluminium content of the samples with high-resolution continuum source atomic absorption spectrometry. Urinary aluminium concentrations showed significant changes after exposure compared to preexposure levels (mean t(1) (0 h) 13.5 µg/L; mean t(2) (6 h) 23.5 µg/L). Plasma results showed the same pattern but pre-post comparison did not reach significance. We were able to detect a significant increase of the internal aluminium burden of a single MIG aluminium welding process in urine, while plasma failed significance. Biphasic elimination kinetic can be observed. The German BAT of 60 µg/g creatinine was not exceeded, and urinary aluminium returned nearly to baseline concentrations after 7 days.

  18. Inert gas handling in ion plating systems

    International Nuclear Information System (INIS)

    Goode, A.R.; Burden, M.St.J.

    1979-01-01

    The results of an investigation into the best methods for production and monitoring of the inert gas environment for ion plating systems are reported. Work carried out on Pirani gauges and high pressure ion gauges for the measurement of pressures in the ion plating region (1 - 50mtorr) and the use of furnaces for cleaning argon is outlined. A schematic of a gas handling system is shown and discussed. (UK)

  19. 46 CFR 154.910 - Inert gas piping: Location.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Inert gas piping: Location. 154.910 Section 154.910 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SAFETY... Atmospheric Control in Cargo Containment Systems § 154.910 Inert gas piping: Location. Inert gas piping must...

  20. Recoverying device for sodium vapor in inert gas

    Energy Technology Data Exchange (ETDEWEB)

    Nakagawa, Tamotsu; Nagashima, Ikuo

    1992-11-06

    A multi-pipe type heat exchanger for cooling an inert gas and a mist trap connected to the inert gas exit of the heat exchanger are disposed. A mist filter having bottomed pipes made of an inert gas-permeable sintered metal is disposed in the mist trap, and an inert gas discharge port is disposed at the upper side wall. With such a constitution, a high temperature inert gas containing sodium vapors can be cooled efficiently by the multi-pipe type heat exchanger capable of easy temperature control, thereby converting sodium vapors into mists, and the inert gas containing sodium mists can be flown into the mist trap. Sodium mists are collected by the mist filter and sodium mists flown down are discharged from the discharge port. With such procedures, a great amount of the inert gas containing sodium vapors can be processed continuously. (T.M.).

  1. Advanced On Board Inert Gas Generation System (OBBIGS), Phase II

    Data.gov (United States)

    National Aeronautics and Space Administration — Valcor Engineering Corporation proposes to develop an advanced On Board Inert Gas Generation System, OBIGGS, for aircraft fuel tank inerting to prevent hazardous...

  2. Control characteristics of inert gas recovery plant

    International Nuclear Information System (INIS)

    Mikawa, Hiroji; Kato, Yomei; Kamiya, Kunio

    1980-01-01

    This paper presents a dynamic simulator and the control characteristics for a radioactive inert gas recovery plant which uses a cryogenic liquefying process. The simulator was developed to analyze the operational characteristics and is applicable to gas streams which contain nitrogen, argon, oxygen and krypton. The characteristics analysis of the pilot plant was performed after the accuracy of the simulator was checked using data obtained in fundamental experiments. The relationship between the reflux ratio and krypton concentration in the effluent gas was obtained. The decontamination factor is larger than 10 9 when the reflux ratio is more than 2. 0. The control characteristics of the plant were examined by changing its various parameters. These included the amount of gas to be treated, the heater power inside the evaporator and the liquid nitrogen level in the condenser. These characteristics agreed well with the values obtained in the pilot plant. The results show that the krypton concentration in the effluent gas increases when the liquid nitrogen level is decreased. However, in this case, the krypton concentration can be minimized by applying a feed forward control to the evaporator liquid level controller. (author)

  3. Seeded inert gas driven disk generator

    International Nuclear Information System (INIS)

    Joshi, N.K.; Venkatramani, N.; Rohatgi, V.K.

    1987-01-01

    This report outlines the present status of work being carried out in closed cycle MHD and disk generators. It gives the basic principles and discusses a proposal for setting up an experimental facility to study nonequilibrium plasmas using an inert gas driven disk generator. Disk geometry is a near ideal geometry for plasma studies since it has single or few pair electrodes combined with near perfect insulating walls. The proposed outlay of facility with components and subsystem is given. The facility may also be used to study the concept of fully ionized seed and to develop advanced diagnostic techniques. The absic equation describing the working parameters of such a system is also given in the Appendix. (author). 57 refs

  4. Mn nanoparticles produced by inert gas condensation

    International Nuclear Information System (INIS)

    Ward, M B; Brydson, R; Cochrane, R F

    2006-01-01

    The results from experiments using the inert gas condensation method to produce nanoparticles of manganese are presented. Structural and compositional data have been collected through electron diffraction, EDX (energy dispersive X-ray) and EELS (electron energy loss spectroscopy). Both Mn 3 O 4 and pure Mn particles have been produced. Moisture in untreated helium gas causes the particles to oxidize, whereas running the helium through a liquid nitrogen trap removes the moisture and produces β-Mn particles in a metastable state. The particle sizes and the size distribution have been determined. Particle sizes range from 2nm to above 100 nm, however the majority of particles lie in the range below 20 nm with a modal particle size of 6 nm. As well as the modal particle size of 6 nm, there is another peak in the frequency curve at 16 nm that represents another group particles that lie in the range 12 to 20 nm. The smaller particles are single crystals, but the larger particles appear to have a dense region around their edge with a less dense centre. Determination of their exact nature is ongoing

  5. 46 CFR 154.908 - Inert gas generator: Location.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Inert gas generator: Location. 154.908 Section 154.908 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SAFETY... Atmospheric Control in Cargo Containment Systems § 154.908 Inert gas generator: Location. (a) Except as...

  6. TIG (Tungsten Inert Gas) welding; Le soudage TIG

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    2010-09-15

    After having recalled the Tungsten Inert Gas process principle and the different alternative TIG processes, the author explains the advantages and limits of this process. The applications and recent developments are given. (O.M.)

  7. effects of metal inert gas welding parameters on some mechanical ...

    African Journals Online (AJOL)

    EFFECTS OF METAL INERT GAS WELDING PARAMETERS ON SOME MECHANICAL PROPERTIES OF AUSTENITIC STAINLESS STEEL IN ACIDIC ... Design Expert Software, Scanning Electron Microscopy (SEM), Rockwell Hardness Test, Monsanto Tensometer and Izod Impact Test were used to determine the ...

  8. A purification process for an inert gas system

    International Nuclear Information System (INIS)

    Raj, S.S.; Samanta, S.K.; Jain, N.G.; Deshingkar, D.S.; Ramaswamy, M.

    1984-01-01

    Special inert atmosphere is desired inside hot cells used for handling radioactive materials. In this report, details of experiments conducted to generate data required for the design of a system for maintaining very low levels of organic and acid vapours, oxygen and moisture in a nitrogen gas inert atmosphere, are described. Several grades of activated charcoals impregnated with 1% KOH were studied for the adsorption of acidic and organic vapours. A Pd/Al 2 O 3 catalyst was developed to remove oxygen with greater than 90% efficiency. For the removal of moisture, a regenerable molecular sieve 4A dual-bed was provided. Based on the performance data thus generated, an integrated purification system for nitrogen gas is proposed. (author)

  9. Modelling the transient behaviour of pulsed current tungsten-inert-gas weldpools

    Science.gov (United States)

    Wu, C. S.; Zheng, W.; Wu, L.

    1999-01-01

    A three-dimensional model is established to simulate the pulsed current tungsten-inert-gas (TIG) welding process. The goal is to analyse the cyclic variation of fluid flow and heat transfer in weldpools under periodic arc heat input. To this end, an algorithm, which is capable of handling the transience, nonlinearity, multiphase and strong coupling encountered in this work, is developed. The numerical simulations demonstrate the transient behaviour of weldpools under pulsed current. Experimental data are compared with numerical results to show the effectiveness of the developed model.

  10. Epileptiform activity during inert gas euthanasia of mice.

    Science.gov (United States)

    Gent, Thomas C; Detotto, Carlotta; Vyssotski, Alexei L; Bettschart-Wolfensberger, Regula

    2018-01-01

    Carbon dioxide (CO2) is one of the most commonly used euthanasia agents for mice, yet it is highly aversive and nociceptive. Inert gases are a possible alternative, however there are qualitative reports of seizures resulting from exposure. Here we evaluate epileptiform activity caused by inert gases (N2, He, Ar and Xe) and CO2 in mice chronically instrumented for EEG/EMG undergoing single-gas euthanasia. We found that N2, He and Ar caused epileptiform activity in all animals, CO2 in half of animals and no epileptiform activity produced by Xe. Atmospheric O2 concentrations at epileptiform activity onset were significantly higher for CO2 than for all other gases and occurred soon after loss of motion, whereas N2 and Ar epileptiform activity occurred at cessation of neocortical activity. Helium caused the longest epileptiform activity and these commenced significantly before isoelectric EEG. We did not detect any epileptiform activity during active behaviour. Taken together, these results demonstrate that whilst epileptiform activity from inert gases and particularly Ar and N2 are more prevalent than for CO2, their occurrence at the onset of an isoelectric EEG is unlikely to impact on the welfare of the animal. Epileptiform activity from these gases should not preclude them from further investigation as euthanasia agents. The genesis of epileptiform activity from CO2 is unlikely to result from hypoxia as with the inert gases. Helium caused epileptiform activity before cessation of neocortical activity and for a longer duration and is therefore less suitable as an alternative to CO2.

  11. A scintillation detector for measuring inert gas beta rays

    International Nuclear Information System (INIS)

    Shi Hengchang; Yu Yunchang

    1989-10-01

    The inert gas beta ray scintillation detector, which is made of organic high polymers as the base and coated with compact fluorescence materials, is a lower energy scintillation detector. It can be used in the nuclear power plant and radioactive fields as a lower energy monitor to detect inert gas beta rays. Under the conditions of time constant 10 minutes, confidence level is 99.7% (3σ), the intensity of gamma rays 2.6 x 10 -7 C/kg ( 60 Co), and the minimum detectable concentration (MDC) of this detector for 133 Xe 1.2 Bq/L. The measuring range for 133 Xe is 11.1 ∼ 3.7 x 10 4 Bq/L. After a special measure is taken, the device is able to withstand 3 x 10 5 Pa gauge pressure. In the loss-of-cooolant-accident, it can prevent the radioactive gas of the detector from leaking. This detector is easier to be manufactured and decontaminated

  12. Unified model to the Tungsten inert Gas welding process including the cathode, the plasma and the anode; Modele couple cathode-plasma-piece en vue de la simulation du procede de soudage a l'arc TIG

    Energy Technology Data Exchange (ETDEWEB)

    Brochard, M.

    2009-06-15

    During this work, a 2D axially symmetric model of a TIG arc welding process had been developed in order to predict for given welding parameters, the needed variables for a designer of welded assembly: the heat input on the work piece, the weld pool geometry,... The developed model, using the Cast3M finite elements software, deals with the physical phenomena acting in each part of the process: the cathode, the plasma, the work piece with a weld pool, and the interfaces between these parts. To solve this model, the thermohydraulics equations are coupled with the electromagnetic equations that are calculated in part using the least squares finite element method. The beginning of the model validation consisted in comparing the results obtained with the ones available in the scientific literature. Thus, this step points out the action of each force in the weld pool, the contribution of each heat flux in the energy balance. Finally, to validate the model predictiveness, experimental and numerical sensitivity analyses were conducted using a design of experiments approach. The effects of the process current, the arc gap and the electrode tip angle on the weld pool geometry and the energy transferred to the work piece and the arc efficiency were studied. The good agreement obtained by the developed model for these outputs shows the good reproduction of the process physics. (author)

  13. Collision-induced polarizabilities of inert gas atoms

    International Nuclear Information System (INIS)

    Clarke, K.L.; Madden, P.A.; Buckingham, A.D.

    1978-01-01

    The use of polarizability densities to calculate collision-induced polarizabilities is investigated. One method for computing polarizabilities of inert gas diatoms employs atomic polarizability densities from finite-field Hartree-Fock calculations, together with classical equations for the polarization of dielectrics. It is shown that this model gives inaccurate values for both the local fields and the local response to non-uniform fields. An alternative method incorporating the same physical effects is used to compute the pair polarizabilities to first order in the interatomic interaction. To first order the pair contribution to the trace of the polarizability is negative at short range. The calculated anisotropy does not differ significantly from the DID value, whereas the polarizability density calculation gives a substantial reduction in the anisotropy. (author)

  14. Relationships among ventilation-perfusion distribution, multiple inert gas methodology and metabolic blood-gas tensions.

    Science.gov (United States)

    Lee, A S; Patterson, R W; Kaufman, R D

    1987-12-01

    The retention equations upon which the Multiple Inert Gas Method is based are derived from basic principles using elementary algebra. It is shown that widely disparate distributions produce indistinguishable sets of retentions. The limits of resolution of perfused compartments in the VA/Q distribution obtainable by the use of the multiple inert gas method are explored mathematically, and determined to be at most shunt and two alveolar compartments ("tripartite" distribution). Every continuous distribution studied produced retentions indistinguishable from those of its unique "matching" tripartite distribution. When a distribution is minimally specified, it is unique. Any additional specification (increased resolution--more compartments) of the distribution results in the existence of an infinitude of possible distributions characterized by indistinguishable sets of retention values. No further increase in resolution results from the use of more tracers. When sets of retention values were extracted from published multiple inert gas method continuous distributions, and compared with the published "measured" retention sets, substantial differences were found. This illustrates the potential errors incurred in the practical, in vivo application of the multiple inert gas method. In preliminary studies, the tripartite distribution could be determined with at least comparable accuracy by blood-gas (oxygen, carbon dioxide) measurements.

  15. First principles study of inert-gas (helium, neon, and argon) interactions with hydrogen in tungsten

    Energy Technology Data Exchange (ETDEWEB)

    Kong, Xiang-Shan [Key Laboratory of Materials Physics, Institute of Solid State Physics, Chinese Academy of Sciences, P. O. Box 1129, Hefei 230031 (China); Hou, Jie [Key Laboratory of Materials Physics, Institute of Solid State Physics, Chinese Academy of Sciences, P. O. Box 1129, Hefei 230031 (China); University of Science and Technology of China, Hefei 230026 (China); Li, Xiang-Yan [Key Laboratory of Materials Physics, Institute of Solid State Physics, Chinese Academy of Sciences, P. O. Box 1129, Hefei 230031 (China); Wu, Xuebang, E-mail: xbwu@issp.ac.cn [Key Laboratory of Materials Physics, Institute of Solid State Physics, Chinese Academy of Sciences, P. O. Box 1129, Hefei 230031 (China); Liu, C.S., E-mail: csliu@issp.ac.cn [Key Laboratory of Materials Physics, Institute of Solid State Physics, Chinese Academy of Sciences, P. O. Box 1129, Hefei 230031 (China); Chen, Jun-Ling; Luo, G.-N. [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei 230031 (China)

    2017-04-15

    We have systematically evaluated binding energies of hydrogen with inert-gas (helium, neon, and argon) defects, including interstitial clusters and vacancy-inert-gas complexes, and their stable configurations using first-principles calculations. Our calculations show that these inert-gas defects have large positive binding energies with hydrogen, 0.4–1.1 eV, 0.7–1.0 eV, and 0.6–0.8 eV for helium, neon, and argon, respectively. This indicates that these inert-gas defects can act as traps for hydrogen in tungsten, and impede or interrupt the diffusion of hydrogen in tungsten, which supports the discussion on the influence of inert-gas on hydrogen retention in recent experimental literature. The interaction between these inert-gas defects and hydrogen can be understood by the attractive interaction due to the distortion of the lattice structure induced by inert-gas defects, the intrinsic repulsive interaction between inert-gas atoms and hydrogen, and the hydrogen-hydrogen repelling in tungsten lattice.

  16. Development of high frequency tungsten inert gas welding method

    International Nuclear Information System (INIS)

    Morisada, Yoshiaki; Fujii, Hidetoshi; Inagaki, Fuminori; Kamai, Masayoshi

    2013-01-01

    Highlights: ► A new ultrasonic wave TIG welding method was developed. ► The area of the blowholes decreased to less than about 1/8 in the normal TIG weld. ► The number of blowholes decreased with the decreasing frequency. ► The number of blowholes increased when the frequency was less than 15 kHz. ► The microstructure of the weld was refined by ultrasonic wave. -- Abstract: A new welding method, called high frequency tungsten inert gas (TIG) welding, was developed to decrease blowholes in a weld. A1050 aluminum alloy plates (100 mm l × 50 mm w × 5 mm t ) were welded at a frequency from 10 to 40 kHz. An Ar-1% hydrogen mixture was used as the shielding gas to generate blowholes in the experiments. The welding was performed in the horizontal position so that the blowholes can easily be a problem. For comparison, a normal TIG welding was also performed at 60 Hz. After welding, the distribution of the blowholes in the welds was observed in order to evaluate the effect of the sonic wave. The number of blowholes changed with the frequency. A frequency near 15 kHz is the most suitable to decrease the blowholes. Using this new method, the area of blowholes is decreased to less than about 1/8 of the normal TIG weld. This method is much more effective for decreasing the number of blowholes, compared with an ultrasonic wave vibrator which is directly fixed to the sample.

  17. PC-based arc ignition and arc length control system for gas tungsten arc welding

    International Nuclear Information System (INIS)

    Liu, Y.; Cook, G.E.; Barnett, R.J.; Springfield, J.F.

    1992-01-01

    In this paper, a PC-based digital control system for gas tungsten arc welding (GTAW) is presented. This system controls the arc ignition process, the arc length, and the process of welding termination. A DT2818 made by Data Translation is used for interface and A/D and D/A conversions. The digital I/O ports of the DT2818 are used for control of wirefeed, shield gas, cooling water, welding power supply, etc. The DT2818 is housed in a PC. The welding signals and status are displayed on the screen for in-process monitoring. A user can control the welding process by the keyboard

  18. Gas metal arc weldability of 1.5 GPa grade martensitic steels

    Science.gov (United States)

    Hwang, Insung; Yun, Hyeonsang; Kim, Dongcheol; Kang, Munjin; Kim, Young-Min

    2018-01-01

    The gas metal arc weldability of 1.5 GPa grade martensitic (MART) steel was evaluated using both inverter direct current (DC) and DC pulse power type welders, under conditions of different welding currents, welding speeds, and shielding gasses. By investigating the bead appearance, tensile strength, and arc stability, it was determined that DC pulse power is better than inverter DC power for arc welding of 1.3 mm thick 1.5 GPa grade MART steel. Further, from the results of the weldability for various shielding gases, it was determined that mixed shielding gas is more effective for welding 1.5 GPa grade MART steel than is pure inert gas (Ar) or active (CO2) gas. In the case of pure shielding gas, no sound bead was formed under any conditions. However, when the mixed shielding gas was used, sound and fine beads were obtained.

  19. Impact of airway gas exchange on the multiple inert gas elimination technique: theory.

    Science.gov (United States)

    Anderson, Joseph C; Hlastala, Michael P

    2010-03-01

    The multiple inert gas elimination technique (MIGET) provides a method for estimating alveolar gas exchange efficiency. Six soluble inert gases are infused into a peripheral vein. Measurements of these gases in breath, arterial blood, and venous blood are interpreted using a mathematical model of alveolar gas exchange (MIGET model) that neglects airway gas exchange. A mathematical model describing airway and alveolar gas exchange predicts that two of these gases, ether and acetone, exchange primarily within the airways. To determine the effect of airway gas exchange on the MIGET, we selected two additional gases, toluene and m-dichlorobenzene, that have the same blood solubility as ether and acetone and minimize airway gas exchange via their low water solubility. The airway-alveolar gas exchange model simulated the exchange of toluene, m-dichlorobenzene, and the six MIGET gases under multiple conditions of alveolar ventilation-to-perfusion, VA/Q, heterogeneity. We increased the importance of airway gas exchange by changing bronchial blood flow, Qbr. From these simulations, we calculated the excretion and retention of the eight inert gases and divided the results into two groups: (1) the standard MIGET gases which included acetone and ether and (2) the modified MIGET gases which included toluene and m-dichlorobenzene. The MIGET mathematical model predicted distributions of ventilation and perfusion for each grouping of gases and multiple perturbations of VA/Q and Qbr. Using the modified MIGET gases, MIGET predicted a smaller dead space fraction, greater mean VA, greater log(SDVA), and more closely matched the imposed VA distribution than that using the standard MIGET gases. Perfusion distributions were relatively unaffected.

  20. Arc Interference Behavior during Twin Wire Gas Metal Arc Welding Process

    Directory of Open Access Journals (Sweden)

    Dingjian Ye

    2013-01-01

    Full Text Available In order to study arc interference behavior during twin wire gas metal arc welding process, the synchronous acquisition system has been established to acquire instantaneous information of arc profile including dynamic arc length variation as well as relative voltage and current signals. The results show that after trailing arc (T-arc is added to the middle arc (M-arc in a stable welding process, the current of M arc remains unchanged while the agitation increases; the voltage of M arc has an obvious increase; the shape of M arc changes, with increasing width, length, and area; the transfer frequency of M arc droplet increases and the droplet itself becomes smaller. The wire extension length of twin arc turns out to be shorter than that of single arc welding.

  1. Thermodilution versus inert gas rebreathing for estimation of effective pulmonary blood flow

    DEFF Research Database (Denmark)

    Christensen, P; Clemensen, P; Andersen, P K

    2000-01-01

    To compare measurements of the effective pulmonary blood flow (Qep, i.e., nonshunted fraction of cardiac output, Qt) by the inert gas rebreathing (RB) method and the thermodilution (TD) technique in critically ill patients.......To compare measurements of the effective pulmonary blood flow (Qep, i.e., nonshunted fraction of cardiac output, Qt) by the inert gas rebreathing (RB) method and the thermodilution (TD) technique in critically ill patients....

  2. production of manual arc welding electrodes with local raw materials

    African Journals Online (AJOL)

    CHUKSSUCCESS 4 LOVE

    Manual arc welding using flux coated electrodes is carried out by producing an electric arc between ... major objectives: to form fusible slags, to stabilize the arc and to produce an inert gas shielding ... Current fusion welding techniques rely.

  3. Mechanism and Microstructure of Oxide Fluxes for Gas Tungsten Arc Welding of Magnesium Alloy

    Science.gov (United States)

    Liu, L. M.; Zhang, Z. D.; Song, G.; Wang, L.

    2007-03-01

    Five single oxide fluxes—MgO, CaO, TiO2, MnO2, and Cr2O3—were used to investigate the effect of active flux on the depth/width ratio in AZ31B magnesium alloy. The microstructure and mechanical property of the tungsten inert gas (TIG) welding seam were studied. The oxygen content in the weld seam and the arc images during the TIG welding process were analyzed. A series of emission spectroscopy of weld arc for TIG welding for magnesium with and without flux were developed. The results showed that for the five single oxide fluxes, all can increase the weld penetration effectively and grain size in the weld seam of alternating current tungsten inert gas (ACTIG) welding of the Mg alloy. The oxygen content of the welds made without flux is not very different from those produced with oxide fluxes not considering trapped oxide. However, welds that have the best penetration have a relatively higher oxygen content among those produced with flux. It was found that the arc images with the oxide fluxes were only the enlarged form of the arc images without flux; the arc constriction was not observed. The detection of arc spectroscopy showed that the metal elements in the oxides exist as the neutral atom or the first cation in the weld arc. This finding would influence the arc properties. When TIG simulation was carried out on a plate with flux applied only on one side, the arc image video showed an asymmetric arc, which deviated toward the flux free side. The thermal stability, the dissociation energy, and the electrical conductivity of oxide should be considered when studying the mechanism for increased TIG flux weld penetration.

  4. Gas transport during in vitro and in vivo preclinical testing of inert gas therapies

    Directory of Open Access Journals (Sweden)

    Ira Katz

    2016-01-01

    Full Text Available New gas therapies using inert gases such as xenon and argon are being studied, which require in vitro and in vivo preclinical experiments. Examples of the kinetics of gas transport during such experiments are analyzed in this paper. Using analytical and numerical models, we analyze an in vitro experiment for gas transport to a 96 cell well plate and an in vivo delivery to a small animal chamber, where the key processes considered are the wash-in of test gas into an apparatus dead volume, the diffusion of test gas through the liquid media in a well of a cell test plate, and the pharmacokinetics in a rat. In the case of small animals in a chamber, the key variable controlling the kinetics is the chamber wash-in time constant that is a function of the chamber volume and the gas flow rate. For cells covered by a liquid media the diffusion of gas through the liquid media is the dominant mechanism, such that liquid depth and the gas diffusion constant are the key parameters. The key message from these analyses is that the transport of gas during preclinical experiments can be important in determining the true dose as experienced at the site of action in an animal or to a cell.

  5. Measurements of hydrogen concentration in liquid sodium by using an inert gas carrier method

    International Nuclear Information System (INIS)

    Funada, T.; Nihei, I.; Yuhara, S.; Nakasuji, T.

    1979-01-01

    A technique was developed to measure the hydrogen level in liquid sodium using an inert gas carrier method. Hydrogen was extracted into an inert gas from sodium through a thin nickel membrane in the form of a helically wound tube. The amount of hydrogen in the inert gas was analyzed by gas chromatography. The present method is unique in that it can be used over the wide range of sodium temperatures (150 to 700 0 C) and has no problems associated with vacuum systems. The partial pressure of hydrogen in sodium was determined as a function of cold-trap temperature (T/sub c/). Sieverts' constant (K/sub s/) was determined as a function of sodium temperature (T). From Sieverts' constant, the solubility of hydrogen in sodium is calculated. It was found that other impurities in sodium, such as (O) and (OH), have little effect on the hydrogen pressure in the sodium loop

  6. Ethanol Dehydration by Evaporation and Diffusion in an Inert Gas Layer

    Energy Technology Data Exchange (ETDEWEB)

    In-Sick, Chung; Kyu-Min, Song [Korea Advanced Institute of Science and Technology, Taejeon (Korea, Republic of); Won-Hi, Hong; Ho-Nam, Chang [Korea Advanced Institute of Science and Technology, Taejeon (Korea, Republic of)

    1994-08-01

    Ethanol dehydration of azeotropic mixture was performed by using diffusion distillation apparatus consisting of a wetted-wall column with two concentric tubes. Ethanol-water mixtures evaporated below the boiling point was separated during the diffusion through the gap filled with an inert gas. As the temperature difference between evaporation part and condensation part was increased, the total flux increased but the selectivity decreased. The effect of the annular width on the selectivity was not significant but the total flux was decreased with decreases in the annular width. Inert gas has an effect on the diffusivity of evaporated gas components. The total flux in case of helium as inert gas was larger than that in case of air but the selectivity in case of using helium was lower. (author). 14 refs. 1 tab. 12 figs.

  7. Process for separation of inert fission gases for waste gas of a reprocessing plant for nuclear fuel

    International Nuclear Information System (INIS)

    Schnez, H.

    1980-01-01

    The inert fission gases Kr and Xe released in the resolver and other waste gases are taken to an acid regeneration plant. Part of the inert fission gases is separated by compression, cooling and filtering and deposited. The other part flows back to the resolver as flushing gas so that a flushing gas circuit is formed, which prevents explosive gas mixtures occurring. (DG) [de

  8. Fatigue behaviour of T welded joints rehabilitated by tungsten inert gas and plasma dressing

    International Nuclear Information System (INIS)

    Ramalho, Armando L.; Ferreira, Jose A.M.; Branco, Carlos A.G.M.

    2011-01-01

    Highlights: → This study addresses the use of improvement techniques for repair T welded joints. → TIG and plasma arc re-melting are applied in joints with fatigue cracks at weld toes. → Plasma dressing provides reasonable repair in joints with cracks greater than 4 mm. → TIG dressing produces a deficient repair in joints with cracks greater than 4 mm. → TIG dressing provides good repair in joints with fatigue cracks lesser than 2.5 mm. -- Abstract: This paper concerns a fatigue study on the effect of tungsten inert gas (TIG) and plasma dressing in non-load-carrying fillet welds of structural steel with medium strength. The fatigue tests were performed in three point bending at the main plate under constant amplitude loading, with a stress ratio of R = 0.05 and a frequency of 7 Hz. Fatigue results are presented in the form of nominal stress range versus fatigue life (S-N) curves obtained from the as welded joints and the TIG dressing joints at the welded toe. These results were compared with the ones obtained in repaired joints, where TIG and plasma dressing were applied at the welded toes, containing fatigue cracks with a depth of 3-5 mm in the main plate and through the plate thickness. A deficient repair was obtained by TIG dressing, caused by the excessive depth of the crack. A reasonable fatigue life benefits were obtained with plasma dressing. Good results were obtained with the TIG dressing technique for specimens with shallower initial defects (depth lesser than 2.5 mm). The fatigue life benefits were presented in terms of a gain parameter assessed using both experimental data and life predictions based on the fatigue crack propagation law.

  9. Sensing the gas metal arc welding process

    Science.gov (United States)

    Carlson, N. M.; Johnson, J. A.; Smartt, H. B.; Watkins, A. D.; Larsen, E. D.; Taylor, P. L.; Waddoups, M. A.

    1994-01-01

    Control of gas metal arc welding (GMAW) requires real-time sensing of the process. Three sensing techniques for GMAW are being developed at the Idaho National Engineering Laboratory (INEL). These are (1) noncontacting ultrasonic sensing using a laser/EMAT (electromagnetic acoustic transducer) to detect defects in the solidified weld on a pass-by-pass basis, (2) integrated optical sensing using a CCD camera and a laser stripe to obtain cooling rate and weld bead geometry information, and (3) monitoring fluctuations in digitized welding voltage data to detect the mode of metal droplet transfer and assure that the desired mass input is achieved.

  10. The effect of ion irradiation on inert gas bubble mobility

    International Nuclear Information System (INIS)

    Alexander, D.E.; Birtcher, R.C.

    1991-09-01

    The effect of Al ion irradiation on the mobility of Xe gas bubbles in Al thin films was investigated. Transmission electron microscopy was used to determine bubble diffusivities in films irradiated and/or annealed at 673K, 723K and 773K. Irradiation increased bubble diffusivity by a factor of 2--9 over that due to thermal annealing alone. The Arrhenius behavior and dose rate dependence of bubble diffusivity are consistent with a radiation enhanced diffusion phenomenon affecting a volume diffusion mechanism of bubble transport. 9 refs., 3 figs., 2 tabs

  11. On arc efficiency in gas tungsten arc welding

    Directory of Open Access Journals (Sweden)

    Nils Stenbacka

    2013-12-01

    Full Text Available The aim of this study was to review the literature on published arc efficiency values for GTAW and, if possible, propose a narrower band. Articles between the years 1955 - 2011 have been found. Published arc efficiency values for GTAW DCEN show to lie on a wide range, between 0.36 to 0.90. Only a few studies covered DCEP - direct current electrode positive and AC current. Specific information about the reproducibility in calorimetric studies as well as in modeling and simulation studies (considering that both random and systematic errors are small was scarce. An estimate of the average arc efficiency value for GTAW DCEN indicates that it should be about 0.77. It indicates anyway that the GTAW process with DCEN is an efficient welding method. The arc efficiency is reduced when the arc length is increased. On the other hand, there are conflicting results in the literature as to the influence of arc current and travel speed.

  12. Fuel hydrogen retention of tungsten and the reduction by inert gas glow discharges

    Energy Technology Data Exchange (ETDEWEB)

    Hino, T., E-mail: tomhino@qe.eng.hokudai.ac.jp [Laboratory of Plasma Physics and Engineering, Hokkaido University, Sapporo 060-8628 (Japan); Yamauchi, Y.; Kimura, Y. [Laboratory of Plasma Physics and Engineering, Hokkaido University, Sapporo 060-8628 (Japan); Nishimura, K. [National Institute for Fusion Science, Toki-shi, Gifu-ken 509-5292 (Japan); Ueda, Y. [Graduate School of Engineering, Osaka University, Suita-shi 565-0872 (Japan)

    2012-08-15

    Highlights: Black-Right-Pointing-Pointer The performances of inert gas glow discharges for reduction of fuel hydrogen retention in tungsten were systematically investigated. Black-Right-Pointing-Pointer For the tungsten with rough surface structure, the reduction of fuel hydrogen retention by inert gas discharges is quite small. Black-Right-Pointing-Pointer The deuterium glow discharge is quite useful to reduce the tritium retention in plasma facing walls in fusion reactor. Black-Right-Pointing-Pointer The wall baking with temperature higher than 700-800 K is also useful to reduce the tritium retention in plasma facing walls. - Abstract: Polycrystalline tungsten was exposed to deuterium glow discharge followed by He, Ne or Ar glow discharge. The amount of retained deuterium in the tungsten was measured using residual gas analysis. The amount of desorbed deuterium during the inert gas glow discharge was also measured. The amount of retained deuterium was 2-3 times larger compared with a case of stainless steel. The ratios of desorbed amount of deuterium by He, Ne and Ar glow discharges were 4.6, 3.1 and 2.9%, respectively. These values were one order of magnitude smaller compared with the case of stainless steel. The inert gas glow discharge is not suitable to reduce the fuel hydrogen retention for tungsten walls. However, the wall baking with a temperature higher than 700 K is suitable to reduce the fuel hydrogen retention. It is also shown that the use of deuterium glow discharge is effective to reduce the in-vessel tritium inventory in fusion reactors through the hydrogen isotope exchange.

  13. Optical Arc-Length Sensor For TIG Welding

    Science.gov (United States)

    Smith, Matthew A.

    1990-01-01

    Proposed subsystem of tungsten/inert-gas (TIG) welding system measures length of welding arc optically. Viewed by video camera, in one of three alternative optical configurations. Length of arc measured instead of inferred from voltage.

  14. Production of inert gas for substitution of a part of the cushion gas trapped in an aquifer underground storage reservoir

    International Nuclear Information System (INIS)

    Berger, L.; Arnoult, J.P.

    1990-01-01

    In a natural gas storage reservoir operating over the different seasons, a varying fraction of the injected gas, the cushion gas, remains permanently trapped. This cushion gas may represent more than half the total gas volume, and more than 50% of the initial investment costs for the storage facility. Studies conducted by Gaz de France, backed up by experience acquired over the years, have shown that at least 20% of the cushion gas could be replaced by a less expensive inert gas. Nitrogen, carbon dioxide, or a mixture of the two, satisfy the specifications required for this inert gas. Two main production methods exist: recovery of natural gas combustion products (mixture of 88% N 2 and 12% Co 2 ) and physical separation of air components (more or less pure N 2 , depending on industrial conditions). For the specific needs of Gaz de France, the means of production must be suited to its programme of partial cushion gas substitution. The equipment must satisfy requirements of autonomy, operating flexibility and mobility. Gaz de France has tested two units for recovery of natural gas combustion products. In the first unit, the inert gas is produced in a combustion chamber, treated in a catalytic reactor to reduce nitrogen oxide content and then compressed by gas engine driven compressors. In the second unit, the exhaust gases of the compressor gas engines are collected, treated to eliminate nitrogen oxides and then compressed. The energy balance is improved. A PSA method nitrogen production unit by selective absorption of nitrogen in the air, will be put into service in 1989. The specific features of these two methods and the reasons for choosing them will be reviewed. (author). 1 fig

  15. The smoke ion source: A device for the generation of cluster ions via inert gas condensation

    International Nuclear Information System (INIS)

    McHugh, K.M.; Sarkas, H.W.; Eaton, J.G.; Bowen, K.H.; Westgate, C.R.

    1989-01-01

    We report the development of an ion source for generating intense, continuous beams of both positive and negative cluster ions. This device is the result of the marriage of the inert gas condensation method with techniques for injecting electrons directly into expanding jets. In the preliminary studies described here, we have observed cluster ion size distributions ranging from n=1-400 for Pb n + and Pb n - and from n=12-5700 for Li n - . (orig.)

  16. Purification of inert gas circuits of nuclear power facilities from tritium and hydrogen

    International Nuclear Information System (INIS)

    Eichler, R.

    1985-08-01

    Removing hydrogen and tritium from the inert primary coolant of a high temperature reactor is very important in regard to the process heat disposition. In this work a gas purification for a high temperature module reactor was laid out constructionally and researched technically. This system removes the contamination of the primary circuit with the aid of chemical getter beds of Cer alloy particles. (orig./PW) [de

  17. Manual gas tungsten arc (dc) and semiautomatic gas metal arc welding of 6XXX aluminum. Welding procedure specification

    International Nuclear Information System (INIS)

    Wodtke, C.H.; Frizzell, D.R.; Plunkett, W.A.

    1985-08-01

    Procedure WPS-1009 is qualified under Section IX of the ASME Boiler and Pressure Vessel Code for manual gas tungsten arc (DC) and semiautomatic gas metal arc (DC) welding of aluminum alloys 6061 and 6063 (P-23), in thickness range 0.187 to 2 in.; filler metal is ER4043 (F-23); shielding gases are helium (GTAW) and argon (GMAW)

  18. Fabrication of Miniature Titanium Capsule for Brachytherapy Sources Using Tungsten Inert Gas Method

    International Nuclear Information System (INIS)

    Naghdi, R.; Sheibani, Sh.; Tamizifar, M.

    2013-01-01

    The capsules containing radioactive materials as brachytherapy sources are used for implanting into some target organs for malignant disorders treatments, such as prostate, eyes, and brain cancers. The conventional method for sealing the tubes is to weld them using a laser beam which is now a part of tube melting methods (self welding). The purpose of this study was to seal miniature titanium tubes containing radioactive materials in the form of capsules. This study introduced a new method based on melting process. A piece of commercially pure titanium grade 2 in the form of disk was used for the experiment. The sample was melted at the top of the tube by a Tungsten Inert Gas welding device for a short time duration. After completion of the melting, the disk in the form of a drop was mixed with a small part of it and both were solidified and hence closed the tube. We evaluated the tubes for the metallurgical properties and seal process which took place by Tungsten Inert Gas in different zones, including the heat affected zone, fusion zone, and interface of the joint of the drop to the tube. Finally, the produced samples were tested according to the ISO2919 and ISO9978 and the results confirmed the Disk and Tungsten Inert Gas procedure.

  19. An in vitro lung model to assess true shunt fraction by multiple inert gas elimination.

    Directory of Open Access Journals (Sweden)

    Balamurugan Varadarajan

    Full Text Available The Multiple Inert Gas Elimination Technique, based on Micropore Membrane Inlet Mass Spectrometry, (MMIMS-MIGET has been designed as a rapid and direct method to assess the full range of ventilation-to-perfusion (V/Q ratios. MMIMS-MIGET distributions have not been assessed in an experimental setup with predefined V/Q-distributions. We aimed (I to construct a novel in vitro lung model (IVLM for the simulation of predefined V/Q distributions with five gas exchange compartments and (II to correlate shunt fractions derived from MMIMS-MIGET with preset reference shunt values of the IVLM. Five hollow-fiber membrane oxygenators switched in parallel within a closed extracorporeal oxygenation circuit were ventilated with sweep gas (V and perfused with human red cell suspension or saline (Q. Inert gas solution was infused into the perfusion circuit of the gas exchange assembly. Sweep gas flow (V was kept constant and reference shunt fractions (IVLM-S were established by bypassing one or more oxygenators with perfusate flow (Q. The derived shunt fractions (MM-S were determined using MIGET by MMIMS from the retention data. Shunt derived by MMIMS-MIGET correlated well with preset reference shunt fractions. The in vitro lung model is a convenient system for the setup of predefined true shunt fractions in validation of MMIMS-MIGET.

  20. Multiple inert gas elimination technique by micropore membrane inlet mass spectrometry--a comparison with reference gas chromatography.

    Science.gov (United States)

    Kretzschmar, Moritz; Schilling, Thomas; Vogt, Andreas; Rothen, Hans Ulrich; Borges, João Batista; Hachenberg, Thomas; Larsson, Anders; Baumgardner, James E; Hedenstierna, Göran

    2013-10-15

    The mismatching of alveolar ventilation and perfusion (VA/Q) is the major determinant of impaired gas exchange. The gold standard for measuring VA/Q distributions is based on measurements of the elimination and retention of infused inert gases. Conventional multiple inert gas elimination technique (MIGET) uses gas chromatography (GC) to measure the inert gas partial pressures, which requires tonometry of blood samples with a gas that can then be injected into the chromatograph. The method is laborious and requires meticulous care. A new technique based on micropore membrane inlet mass spectrometry (MMIMS) facilitates the handling of blood and gas samples and provides nearly real-time analysis. In this study we compared MIGET by GC and MMIMS in 10 piglets: 1) 3 with healthy lungs; 2) 4 with oleic acid injury; and 3) 3 with isolated left lower lobe ventilation. The different protocols ensured a large range of normal and abnormal VA/Q distributions. Eight inert gases (SF6, krypton, ethane, cyclopropane, desflurane, enflurane, diethyl ether, and acetone) were infused; six of these gases were measured with MMIMS, and six were measured with GC. We found close agreement of retention and excretion of the gases and the constructed VA/Q distributions between GC and MMIMS, and predicted PaO2 from both methods compared well with measured PaO2. VA/Q by GC produced more widely dispersed modes than MMIMS, explained in part by differences in the algorithms used to calculate VA/Q distributions. In conclusion, MMIMS enables faster measurement of VA/Q, is less demanding than GC, and produces comparable results.

  1. NOx emission control in SI engine by adding argon inert gas to intake mixture

    International Nuclear Information System (INIS)

    Moneib, Hany A.; Abdelaal, Mohsen; Selim, Mohamed Y.E.; Abdallah, Osama A.

    2009-01-01

    The Argon inert gas is used to dilute the intake air of a spark ignition engine to decrease nitrogen oxides and improve the performance of the engine. A research engine Ricardo E6 with variable compression was used in the present work. A special test rig has been designed and built to admit the gas to the intake air of the engine for up to 15% of the intake air. The system could admit the inert gas, oxygen and nitrogen gases at preset amounts. The variables studied included the engine speed, Argon to inlet air ratio, and air to fuel ratio. The results presented here included the combustion pressure, temperature, burned mass fraction, heat release rate, brake power, thermal efficiency, volumetric efficiency, exhaust temperature, brake specific fuel consumption and emissions of CO, CO 2 , NO and O 2 . It was found that the addition of Argon gas to the intake air of the gasoline engine causes the nitrogen oxide to reduce effectively and also it caused the brake power and thermal efficiency of the engine to increase. Mathematical program has been used to obtain the mixture properties and the heat release when the Argon gas is used.

  2. In situ laser-induced breakdown spectroscopy measurements of chemical compositions in stainless steels during tungsten inert gas welding

    Science.gov (United States)

    Taparli, Ugur Alp; Jacobsen, Lars; Griesche, Axel; Michalik, Katarzyna; Mory, David; Kannengiesser, Thomas

    2018-01-01

    A laser-induced breakdown spectroscopy (LIBS) system was combined with a bead-on-plate Tungsten Inert Gas (TIG) welding process for the in situ measurement of chemical compositions in austenitic stainless steels during welding. Monitoring the weld pool's chemical composition allows governing the weld pool solidification behavior, and thus enables the reduction of susceptibility to weld defects. Conventional inspection methods for weld seams (e.g. ultrasonic inspection) cannot be performed during the welding process. The analysis system also allows in situ study of the correlation between the occurrence of weld defects and changes in the chemical composition in the weld pool or in the two-phase region where solid and liquid phase coexist. First experiments showed that both the shielding Ar gas and the welding arc plasma have a significant effect on the selected Cr II, Ni II and Mn II characteristic emissions, namely an artificial increase of intensity values via unspecific emission in the spectra. In situ investigations showed that this artificial intensity increase reached a maximum in presence of weld plume. Moreover, an explicit decay has been observed with the termination of the welding plume due to infrared radiation during sample cooling. Furthermore, LIBS can be used after welding to map element distribution. For austenitic stainless steels, Mn accumulations on both sides of the weld could be detected between the heat affected zone (HAZ) and the base material.

  3. Application of gas shielded arc welding and submerged arc welding for fabrication of nuclear reactor vessels

    International Nuclear Information System (INIS)

    Gehani, M.L.; Rodrigues, W.D.

    1976-01-01

    The remarkable progress made in the development of knowhow and expertise in the manufacture of equipment for nuclear power plants in India is outlined. Some of the specific advances made in the application of higher efficiency weld processes for fabrication of nuclear reactor vessels and the higher level of quality attained are discussed in detail. Modifications and developments in submerged arc, gas tungsten arc and gas metal arc processes for welding of Calandria which have been a highly challenging and rewarding experience are discussed. Future scope for making the gas metal arc process more economical by using various gas-mixes like Agron + Oxygen, Argon + Carbon Dioxide, Argon + Nitrogen (for Copper Alloys) etc., in various proportions are outlined. Quality and dimensional control exercised in these jobs of high precision are highlighted. (K.B.)

  4. TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Pascual, M.; Salas, F.; Carcel, F.J.; Perales, M.; Sanchez, A.

    2010-07-01

    This report analyses the influence of the use of an inert gas welding chamber with a totally inert atmosphere on the microstructure and mechanical properties of austenitic AISI 316L stainless steel TIG welds, using AISI ER316L, AISI 308L and Inconel 625 as filler metals. When compared with the typical TIG process, the use of the inert gas chamber induced changes in the microstructure, mainly an increase in the presence of vermicular ferrite and ferrite stringers, what resulted in higher yield strengths and lower values of hardness. Its effect on other characteristics of the joins, such as tensile strength, depended on the filler metal. The best combination of mechanical characteristics was obtained when welding in the inert gas chamber using Inconel 625 as filler metal. (Author). 12 refs.

  5. Determination of hydrogen in uranium-niobium-zirconium alloy by inert-gas fusion

    International Nuclear Information System (INIS)

    Carden, W.F.

    1979-12-01

    An improved method has been developed using inert-gas fusion for determining the hydrogen content in uranium-niobium-zirconium (U-7.5Nb-2.5Zr) alloy. The method is applicable to concentrations of hydrogen ranging from 1 to 250 micrograms per gram and may be adjusted for analysis of greater hydrogen concentrations. Hydrogen is determined using a hydrogen determinator. The limit of error for a single determination at the 95%-confidence level (at the 3.7-μg/g-hydrogen level) is +-1.4 micrograms per gram hydrogen

  6. Chemical identities of radioiodine released from U3O8 in oxygen and inert gas atmospheres

    International Nuclear Information System (INIS)

    Tachikawa, E.; Nakashima, M.

    1977-01-01

    Irradiated U 3 O 8 was heated from room temperature to 1100 0 C in a temperature-programmed oven (5 0 C/min) in a flow of carrier gas. The iodine released to an inert gas was deposited in the temperature range from 200 to 300 0 C with a peak at 250 0 C (speciesA). This species is neither in a form combined with other fission products nor in elemental form. It is possibly a chemical combination with uranium. It reacts with oxygen, yielding species B characterized by its deposition at a temperature close to room temperature. The activation energy of this oxidation reaction was determined to be 6.0 +-0.5 Kcal/mol. Comparing the deposition-profile with those obtained with carrier-free I 2 and HI indicated that species B was I 2 . As for the formation of organic iodides accompanying the release in an inert gas, it was concluded that these were produced in radical reactions. Thus, in a presence of oxygen, organic iodides were formed in competition with the reactions of organic radicals with oxygen. (author)

  7. Magnetotransport of Monolayer Graphene with Inert Gas Adsorption in the Quantum Hall Regime

    Science.gov (United States)

    Fukuda, A.; Terasawa, D.; Fujimoto, A.; Kanai, Y.; Matsumoto, K.

    2018-03-01

    The surface of graphene is easily accessible from outside, and thus it is a suitable material to study the effects of molecular adsorption on the electric transport properties. We investigate the magnetotransport of inert-gas-adsorbed monolayer graphene at a temperature of 4.4 K under a magnetic field ranging from 0 to 7 T. We introduce 4He or Ar gas at low temperature to graphene kept inside a sample cell. The magnetoresistance change ΔRxx and Hall resistance change ΔRxy from the pristine graphene are measured as a function of gate voltage and magnetic field for one layer of adsorbates. ΔRxx and ΔRxy show oscillating patterns related to the constant filling factor lines in a Landau-fan diagram. Magnitudes of these quantities are relatively higher around a charge neutral point and may be mass-sensitive. These conditions could be optimized for development of a highly sensitive gas sensor.

  8. Trapping of He clusters by inert-gas impurities in tungsten: First-principles predictions and experimental validation

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen-Manh, Duc, E-mail: duc.nguyen@ccfe.ac.uk; Dudarev, S.L.

    2015-06-01

    Properties of point defects resulting from the incorporation of inert-gas atoms in bcc tungsten are investigated systematically using first-principles density functional theory (DFT) calculations. The most stable configuration for the interstitial neon, argon, krypton and xenon atoms is the tetrahedral site, similarly to what was found earlier for helium in W. The calculated formation energies for single inert-gas atoms at interstitial sites as well as at substitutional sites are much larger for Ne, Ar, Kr and Xe than for He. While the variation of the energy of insertion of inert-gas defects into interstitial configurations can be explained by a strong effect of their large atomic size, the trend exhibited by their substitutional energies is more likely related to the covalent interaction between the noble gas impurity atoms and the tungsten atoms. There is a remarkable variation exhibited by the energy of interaction between inert-gas impurities and vacancies, where a pronounced size effect is observed when going from He to Ne, Ar, Kr, Xe. The origin of this trend is explained by electronic structure calculations showing that p-orbitals play an important part in the formation of chemical bonds between a vacancy and an atom of any of the four inert-gas elements in comparison with helium, where the latter contains only 1s{sup 2} electrons in the outer shell. The binding energies of a helium atom trapped by five different defects (He-v, Ne-v, Ar-v, Kr-v, Xe-v, where v denotes a vacancy in bcc-W) are all in excellent agreement with experimental data derived from thermal desorption spectroscopy. Attachment of He clusters to inert gas impurity atom traps in tungsten is analysed as a function of the number of successive trapping helium atoms. Variation of the Young modulus due to inert-gas impurities is analysed on the basis of data derived from DFT calculations.

  9. Using fumarolic inert gas composition to investigate magma dynamics at Campi Flegrei (Italy)

    Science.gov (United States)

    Chiodini, G.; Caliro, S.; Paonita, A.; Cardellini, C.

    2013-12-01

    Since 2000 the Campi Flegrei caldera sited in Neapolitan area (Italy), has showed signs of reactivation, marked by ground uplift, seismic activity, compositional variations of fumarolic effluents from La Solfatara, an increase of the fumarolic activity as well as of soil CO2 fluxes. Comparing long time series of geochemical signals with ground deformation and seismicity, we show that these changes are at least partially caused by repeated injections of magmatic fluid into the hydrothermal system. The frequency of these degassing episodes has increased in the last years, causing pulsed uplift episodes and swarms of low magnitude earthquakes. We focus here in the inert gas species (CO2-He-Ar-N2) of Solfatara fumaroles which displayed in the time spectacular and persistent variation trends affecting all the monitored vents. The observed variations, which include a continuous decrease of both N2/He and N2/CO2 ratios since 1985, paralleled by an increase of He/CO2, can not be explained neither with changes in processes of boiling-condensation in the local hydrothermal system nor with changes in the mixing proportions between a magmatic vapour and hydrothermal fluids. Consequently we investigated the possibility that the trends of inert gas species are governed by changes in the conditions controlling magma degassing at depth. We applied a magma degassing model, with the most recent updates for inert gas solubilities, after to have included petrologic constraints from the ranges of melt composition and reservoir pressure at Campi Flegrei. The model simulations for mafic melts (trachybasalt and shoshonite) show a surprising agreement with the measured data. Both decompressive degassing of an ascending magma and mixing between magmatic fluids exsolved at various levels along the ascent path can explain the long-time geochemical changes. Our work highlights that, in caldera systems where the presence of hydrothermal aquifers commonly masks the magmatic signature of reactive

  10. Operator Bias in the Estimation of Arc Efficiency in Gas Tungsten Arc Welding

    Directory of Open Access Journals (Sweden)

    Fredrik Sikström

    2015-03-01

    Full Text Available In this paper the operator bias in the measurement process of arc efficiency in stationary direct current electrode negative gas tungsten arc welding is discussed. An experimental study involving 15 operators (enough to reach statistical significance has been carried out with the purpose to estimate the arc efficiency from a specific procedure for calorimetric experiments. The measurement procedure consists of three manual operations which introduces operator bias in the measurement process. An additional relevant experiment highlights the consequences of estimating the arc voltage by measuring the potential between the terminals of the welding power source instead of measuring the potential between the electrode contact tube and the workpiece. The result of the study is a statistical evaluation of the operator bias influence on the estimate, showing that operator bias is negligible in the estimate considered here. On the contrary the consequences of neglecting welding leads voltage drop results in a significant under estimation of the arc efficiency.

  11. TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and microstructure

    Directory of Open Access Journals (Sweden)

    Sánchez, A.

    2010-12-01

    Full Text Available This report analyses the influence of the use of an inert gas welding chamber with a totally inert atmosphere on the microstructure and mechanical properties of austenitic AISI 316L stainless steel TIG welds, using AISI ER316L, AISI 308L and Inconel 625 as filler metals. When compared with the typical TIG process, the use of the inert gas chamber induced changes in the microstructure, mainly an increase in the presence of vermicular ferrite and ferrite stringers, what resulted in higher yield strengths and lower values of hardness. Its effect on other characteristics of the joins, such as tensile strength, depended on the filler metal. The best combination of mechanical characteristics was obtained when welding in the inert gas chamber using Inconel 625 as filler metal.

    En este estudio se analiza la influencia que el uso de una cámara de soldadura de gas inerte tiene sobre la microestructura y las propiedades mecánicas de las soldaduras TIG en el acero inoxidable austenítico AISI-316L cuando se emplean AISI ER316L, AISI 308L e Inconel 625 como materiales de aporte. Cuando se compara con el típico proceso de TIG, el uso de una cámara de gas inerte induce cambios en la microestructura, incrementando la presencia de ferrita vermicular y de laminillas de ferrita, resultando en un aumento del límite elástico y una pérdida de dureza. Su influencia sobre otras características de las soldaduras como la carga de rotura depende de la composición del material de aporte. La mejor combinación de propiedades mecánicas se obtuvo usando el Inconel 625 como material de aporte y soldando en la cámara de gas inerte.

  12. Synthesis of Fe Nanoparticles Functionalized with Oleic Acid Synthesized by Inert Gas Condensation

    Directory of Open Access Journals (Sweden)

    L. G. Silva

    2014-01-01

    Full Text Available In this work, we study the synthesis of monodispersed Fe nanoparticles (Fe-NPs in situ functionalized with oleic acid. The nanoparticles were self-assembled by inert gas condensation (IGC technique by using magnetron-sputtering process. Structural characterization of Fe-NPs was performed by transmission electron microscopy (TEM. Particle size control was carried out through the following parameters: (i condensation zone length, (ii magnetron power, and (iii gas flow (Ar and He. Typically the nanoparticles generated by IGC showed diameters which ranged from ~0.7 to 20 nm. Mass spectroscopy of Fe-NPs in the deposition system allowed the study of in situ nanoparticle formation, through a quadrupole mass filter (QMF that one can use together with a mass filter. When the deposition system works without quadrupole mass filter, the particle diameter distribution is around +/−20%. When the quadrupole is in line, then the distribution can be reduced to around +/−2%.

  13. Experimental observations of effects of inert gas on cavity formation during irradiation

    International Nuclear Information System (INIS)

    Farrell, K.

    1980-04-01

    Cavity (void) formation and swelling in non-fissile materials during neutron irradiation and charged particle bombardments are reviewed. Helium is the most important inert gas and is primarily active as a cavity nucleant. It also enhances formation of dislocation structure. Preimplantation of helium overstimulates cavity nucleation and gives a different temperature response of swelling than when helium is coimplanted during the damage process. Helium affects, and is affected by, radiation-induced phase instability. Many of these effects are explainable in terms of cavity nucleation on submicroscopic critical size gas bubbles, and on the influence of the neutral sink strength of such bubbles. Titanium and zirconium resist cavity formation when vacancy loops are present

  14. Experimental observations of effects of inert gas on cavity formation during irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Farrell, K.

    1980-04-01

    Cavity (void) formation and swelling in non-fissile materials during neutron irradiation and charged particle bombardments are reviewed. Helium is the most important inert gas and is primarily active as a cavity nucleant. It also enhances formation of dislocation structure. Preimplantation of helium overstimulates cavity nucleation and gives a different temperature response of swelling than when helium is coimplanted during the damage process. Helium affects, and is affected by, radiation-induced phase instability. Many of these effects are explainable in terms of cavity nucleation on submicroscopic critical size gas bubbles, and on the influence of the neutral sink strength of such bubbles. Titanium and zirconium resist cavity formation when vacancy loops are present.

  15. Numerical modelling of inert gas bubble rising in liquid metal pool

    International Nuclear Information System (INIS)

    Pradeep, Arjun; Sharma, Anil Kumar; Ponraju, D.; Nashine, B K.

    2016-01-01

    Two-phase flow finds several applications in safe operation of Sodium-cooled Fast Reactor (SFR). Numerical modelling of bubble rise dynamics in liquid metal pool of SFR is essential for the evaluation of residence time and shape changes, which are of utmost importance for simulating associated heat and mass transfer processes involved in reactor safety. A numerical model has been developed based on OpenFOAM for the evaluation of two-dimensional inert gas bubble rise dynamics in stagnant liquid metal pool. The governing model equations are discretized and solved using the Volume of Fluid based solver available in OpenFOAM with appropriate initial and boundary conditions. The model has been validated with available numerical benchmark results for laminar transient two-phase flow. The model has been used to evaluate velocity and rise trajectory of argon gas bubble with different diameters through a pool of liquid sodium. (author)

  16. Possible 85Kr influence on the plant metabolism. Investigation of inert gas 85Kr interaction with plants

    International Nuclear Information System (INIS)

    Butkus, D.

    1999-01-01

    Model experiments have shown that inert gas 85 Kr is accumulated by plants. The aim of the work was to determine the way of the capture of inert gas by growing plants: either only through their overground part from air or in addition through their overground part from air or in addition through roots which accumulate water dissolved materials. For this purpose potatoes were grown in the chamber where the 85 Kr volume activity was (3.6±0.1)*10 6 Bq*m -3 . It was determined that 85 Kr gas accumulation was greater in those plant parts which grow faster and are further from the soil. Measurement results of 85 Kr activity of a potato tuber slightly differed from the environment background activity. It shows that the main penetration of inert gas into the plant occurred by absorption from air. (author)

  17. Mathematical Modeling of Metal Active Gas (MAG) Arc Welding

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In the present paper, a numerical model for MAG (metal active gas) arc welding of thin plate has been developed. In MAG arc welding, the electrode wire is melted and supplied into the molten pool intermittently. Accordingly, it is assumed on the modeling that the thermal energy enters the base-plates through two following mechanisms, i.e., direct heating from arc plasma and “indirect” heating from the deposited metal. In the second part of the paper, MAG arc welding process is numerically analyzed by using the model, and the calculated weld bead dimension and surface profile have been compared with the experimental MAG welds on steel plate. As the result, it is made clear that the model is capable of predicting the bead profile of thin-plate MAG arc welding , including weld bead with undercutting.

  18. Gas Metal Arc Welding. Welding Module 5. Instructor's Guide.

    Science.gov (United States)

    Missouri Univ., Columbia. Instructional Materials Lab.

    This guide is intended to assist vocational educators in teaching an eight-unit module in gas metal arc welding. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The following topics are covered in the module: safety and testing, gas metal arc…

  19. The quantitative studies on gas explosion suppression by an inert rock dust deposit.

    Science.gov (United States)

    Song, Yifan; Zhang, Qi

    2018-07-05

    The traditional defence against propagating gas explosions is the application of dry rock dust, but not much quantitative study on explosion suppression of rock dust has been made. Based on the theories of fluid dynamics and combustion, a simulated study on the propagation of premixed gas explosion suppressed by deposited inert rock dust layer is carried out. The characteristics of the explosion field (overpressure, temperature, flame speed and combustion rate) at different deposited rock dust amounts are investigated. The flame in the pipeline cannot be extinguished when the deposited rock dust amount is less than 12 kg/m 3 . The effects of suppressing gas explosion become weak when the deposited rock dust amount is greater than 45 kg/m 3 . The overpressure decreases with the increase of the deposited rock dust amounts in the range of 18-36 kg/m 3 and the flame speed and the flame length show the same trends. When the deposited rock dust amount is 36 kg/m 3 , the overpressure can be reduced by 40%, the peak flame speed by 50%, and the flame length by 42% respectively, compared with those of the gas explosion of stoichiometric mixture. In this model, the effective raised dust concentrations to suppress explosion are 2.5-3.5 kg/m 3 . Copyright © 2018 Elsevier B.V. All rights reserved.

  20. Assessment of the Biological Effects of Welding Fumes Emitted From Metal Active Gas and Manual Metal Arc Welding in Humans.

    Science.gov (United States)

    Dewald, Eva; Gube, Monika; Baumann, Ralf; Bertram, Jens; Kossack, Veronika; Lenz, Klaus; Reisgen, Uwe; Kraus, Thomas; Brand, Peter

    2015-08-01

    Emissions from a particular welding process, metal inert gas brazing of zinc-coated steel, induce an increase in C-reactive protein. In this study, it was investigated whether inflammatory effects could also be observed for other welding procedures. Twelve male subjects were separately exposed to (1) manual metal arc welding fumes, (2) filtered air, and (3) metal active gas welding fumes for 6 hours. Inflammatory markers were measured in serum before, and directly, 1 and 7 days after exposure. Although C-reactive protein concentrations remained unchanged, neutrophil concentrations increased directly after exposure to manual metal arc welding fumes, and endothelin-1 concentrations increased directly and 24 hours after exposure. After exposure to metal active gas and filtered air, endothelin-1 concentrations decreased. The increase in the concentrations of neutrophils and endothelin-1 may characterize a subclinical inflammatory reaction, whereas the decrease of endothelin-1 may indicate stress reduction.

  1. Active flux tungsten inert gas welding of austenitic stainless steel AISI 304

    Directory of Open Access Journals (Sweden)

    D. Klobčar

    2016-10-01

    Full Text Available The paper presents the effects of flux assisted tungsten inert gas (A-TIG welding of 4 (10 mm thick austenitic stainless steel EN X5CrNi1810 (AISI 304 in the butt joint. The sample dimensions were 300 ´ 50 mm, and commercially available active flux QuickTIG was used for testing. In the planned study the influence of welding position and weld groove shape was analysed based on the penetration depth. A comparison of microstructure formation, grain size and ferrit number between TIG welding and A-TIG welding was done. The A-TIG welds were subjected to bending test. A comparative study of TIG and A-TIG welding shows that A-TIG welding increases the weld penetration depth.

  2. Reducibility of ceria-lanthana mixed oxides under temperature programmed hydrogen and inert gas flow conditions

    International Nuclear Information System (INIS)

    Bernal, S.; Blanco, G.; Cifredo, G.; Perez-Omil, J.A.; Pintado, J.M.; Rodriguez-Izquierdo, J.M.

    1997-01-01

    The present paper deals with the preparation and characterization of La/Ce mixed oxides, with La molar contents of 20, 36 and 57%. We carry out the study of the structural, textural and redox properties of the mixed oxides, comparing our results with those for pure ceria. For this aim we use temperature programmed reduction (TPR), temperature programmed desorption (TPD), nitrogen physisorption at 77 K, X-ray diffraction and high resolution electron microscopy. The mixed oxides are more easy to reduce in a flow of hydrogen than ceria. Moreover, in an inert gas flow they release oxygen in higher amounts and at lower temperatures than pure CeO 2 . The textural stability of the mixed oxides is also improved by incorporation of lanthana. All these properties make the ceria-lanthana mixed oxides interesting alternative candidates to substitute ceria in three-way catalyst formulations. (orig.)

  3. Temperature and distortion transients in gas tungsten-arc weldments

    International Nuclear Information System (INIS)

    Glickstein, S.S.; Friedman, E.

    1979-10-01

    An analysis and test program to develop a fundamental understanding of the gas tungsten-arc welding process has been undertaken at the Bettis Atomic Power Laboratory to develop techniques to determine and control the various welding parameters and weldment conditions so as to result in optimum weld response characteristics. These response characteristics include depth of penetration, weld bead configuration, weld bead sink and roll, distortion, and cracking sensitivity. The results are documented of that part of the program devoted to analytical and experimental investigations of temperatures, weld bead dimensions, and distortions for moving gas tungsten-arc welds applied to Alloy 600 plates

  4. Investigation of pellet acceleration by an arc heated gas gun

    International Nuclear Information System (INIS)

    Andersen, P.; Andersen, S.A.; Bundgaard, J.; Baekmark, L.; Hansen, B.H.; Jensen, V.O.; Kossek, H.; Michelsen, P.K.; Nordskov, A.; Sass, B.; Soerensen, H.; Weisberg, K.V.

    1987-06-01

    This report describes work on pellet acceleration by means of an arc heated gas gun. The work is a continuation of the work described in RISO-M-2536. The aim of the work is to obtain velocities well above 2 km/s for 3.2 mm diameter deuterium pellets. By means of a cryogenic arc chamber in which the hydrogen propellant is pre-condensed, extruded deutetrium pellets are accelerated up to a maximum velocity of 1.93 km/s. When increasing the energy input to the arc in order to increase the pellet velocity further the heat input to the extrusion/punching pellet loading mechanism was found to be critical: preparation of pellets became difficult and cooling times between shots became inconveniently long. In order to circumvent this problems the concept of a room temperature hydrogen propellant pellet fed arc chamber was proposed. Preliminary results from acceleration of polyurethane pellets with this arc chamber are described as well as the work of developing of feed pellet guns for this chamber. Finally the report describes design consideration for a high pressure propellant pellet fed arc chamber together with preliminary results obtained with a proto-type arc chamber. (author)

  5. Investigation of pellet acceleration by an arc heated gas gun

    International Nuclear Information System (INIS)

    Andersen, S.A.; Baekmark, L.; Jensen, V.O.; Michelsen, P.; Weisberg, K.V.

    1988-10-01

    This report describes work on pellet acceleration by means of an arc heated gas gun. Preliminary results were described in Riso-M-2536 and in Riso-M-2650. This final report describes the work carried out from 1987.03.31 to 1988.09.30. An arc heated hydrogen gas source, for pneumatic acceleration of deuterium pellets to velocities above 2 km/s, was developed. Experiments were performed with an arc chamber to which different methods of hydrogen supply were possible, and to which the input of electrical power could be programmed. Results in terms of pressure transients and acceleration curves are presented. Maximum pellet velocities approaching 2 km/s were obtained. This limit is discussed in relation to the presented data. Finally this report contains a summary and a conclusion for the entire project. (author) 34 ills., 3 refs

  6. Deposition of Size-Selected Cu Nanoparticles by Inert Gas Condensation

    Directory of Open Access Journals (Sweden)

    Martínez E

    2009-01-01

    Full Text Available Abstract Nanometer size-selected Cu clusters in the size range of 1–5 nm have been produced by a plasma-gas-condensation-type cluster deposition apparatus, which combines a grow-discharge sputtering with an inert gas condensation technique. With this method, by controlling the experimental conditions, it was possible to produce nanoparticles with a strict control in size. The structure and size of Cu nanoparticles were determined by mass spectroscopy and confirmed by atomic force microscopy (AFM and scanning electron transmission microscopy (STEM measurements. In order to preserve the structural and morphological properties, the energy of cluster impact was controlled; the energy of acceleration of the nanoparticles was in near values at 0.1 ev/atom for being in soft landing regime. From SEM measurements developed in STEM-HAADF mode, we found that nanoparticles are near sized to those values fixed experimentally also confirmed by AFM observations. The results are relevant, since it demonstrates that proper optimization of operation conditions can lead to desired cluster sizes as well as desired cluster size distributions. It was also demonstrated the efficiency of the method to obtain size-selected Cu clusters films, as a random stacking of nanometer-size crystallites assembly. The deposition of size-selected metal clusters represents a novel method of preparing Cu nanostructures, with high potential in optical and catalytic applications.

  7. Experimental investigations of tungsten inert gas assisted friction stir welding of pure copper plates

    Science.gov (United States)

    Constantin, M. A.; Boșneag, A.; Nitu, E.; Iordache, M.

    2017-10-01

    Welding copper and its alloys is usually difficult to join by conventional fusion welding processes because of high thermal diffusivity of the copper, alloying elements, necessity of using a shielding gas and a clean surface. To overcome this inconvenience, Friction Stir Welding (FSW), a solid state joining process that relies on frictional heating and plastic deformation, is used as a feasible welding process. In order to achieve an increased welding speed and a reduction in tool wear, this process is assisted by another one (WIG) which generates and adds heat to the process. The aim of this paper is to identify the influence of the additional heat on the process parameters and on the welding joint properties (distribution of the temperature, hardness and roughness). The research includes two experiments for the FSW process and one experiment for tungsten inert gas assisted FSW process. The outcomes of the investigation are compared and analysed for both welding variants. Adding a supplementary heat source, the plates are preheated and are obtain some advantages such as reduced forces used in process and FSW tool wear, faster and better plasticization of the material, increased welding speed and a proper weld quality.

  8. Feedback Linearization Based Arc Length Control for Gas Metal Arc Welding

    DEFF Research Database (Denmark)

    Thomsen, Jesper Sandberg

    2005-01-01

    a linear system to be controlled by linear state feedback control. The advantage of using a nonlinear approach as feedback linearization is the ability of this method to cope with nonlinearities and different operating points. However, the model describing the GMAW process is not exact, and therefore......In this paper a feedback linearization based arc length controller for gas metal arc welding (GMAW) is described. A nonlinear model describing the dynamic arc length is transformed into a system where nonlinearities can be cancelled by a nonlinear state feedback control part, and thus, leaving only......, the cancellation of nonlinear terms might give rise to problems with respect to robustness. Robustness of the closed loop system is therefore nvestigated by simulation....

  9. Narrow groove gas metal-arc welding of aluminum

    International Nuclear Information System (INIS)

    Armstrong, R.E.

    1975-01-01

    The Gas Metal-Arc (GMA) welding process is explained and the equipment used described with an analysis of power supply function and the action of the arc, followed by discussion of general applications and problems. GMA braze welding of beryllium is then described, as is the development of a special high purity filler wire and a narrow deep groove joint design for improved weld strength in beryllium. This joint design and the special wire are applied in making high strength welds in high strength aluminum for special applications. High speed motion pictures of the welding operation are shown to illustrate the talk. (auth)

  10. Inert gas investigations of the Apollo 15 and 17 landing sites

    International Nuclear Information System (INIS)

    Jordan, J.L.

    1975-01-01

    The inert gas contents in size fractions of the following fines from the Apollo 15 site: 15071, 15501, 15511, 15421, and 15080 has been determined. In addition, the same for size fractions of fines 79221, 79241, and 79261 from depths of 0 to 2 cm, 2 to 7 cm, and 7 to 17 cm in a trench near Van Serg Crater at the Apollo 17 site was determined. The very low gas contents and lack of anticorrelation with grain diameter of 15421 suggests that these fines are undersaturated with respect to solar wind irradiation. The decrease in slope of the curves for gas concentration vs grain diameter of 15071 for successively heavier gases is interpreted to be the effects of the Rosiwal principle + comminution + agglutinate formation. Evidence for heavily irradiated (with respect to cosmic rays) zones deep within or beneath the regolith exists at both Apollo 15 and 17 landing sites. This may in part explain the ''missing'' cosmic ray record. Scatter between ''young'' and ''old'' age limits in 40 Ar vs 36 Ar plots exists for 15511, and the 3 trench fines from the Apollo 17 landing site. In the case of 15511 the observed ratios suggest that these may be the result of large impacts on the Apennine Front contributing material to the site where 15511 was collected. The observed 40 Ar/ 36 Ar ratios in the trench fines may be the result of excavation of materials with high 40 Ar/ 36 Ar ratios during the Van Serg event. The low apparent 40 K-- 40 Ar ages of the Apollo 15 fines are interpreted to be the result of addition of young 40 K-- 40 Ar age material (less than 1.8 by) from Autolycus and Aristillus, two large craters north of the site, to the older (3.3 by) mare materials

  11. On the Gas Dynamics of Inert-Gas-Assisted Laser Cutting of Steel Plate

    Science.gov (United States)

    Brandt, A. D.; Settles, G. S.; Scroggs, S. D.

    1996-11-01

    Laser beam cutting of sheet metal requires an assist gas to blow away the molten material. Since the assist-gas dynamics influences the quality and speed of the cut, the orientation of the gas nozzle with respect to the kerf is also expected to be important. A 1 kW cw CO2 laser with nitrogen assist gas was used to cut mild steel sheet of 1 to 4 mm thickness, using a sonic coaxial nozzle as a baseline. Off-axis nozzles were oriented from 20 deg to 60 deg from normal with exit Mach numbers from 1 to 2.4. Results showed maximum cutting speed at a 40 deg nozzle orientation. Shadowgrams of a geometrically-similar model kerf then revealed a separated shock wave-boundary layer interaction within the kerf for the (untilted) coaxial nozzle case. This was alleviated, resulting in a uniform supersonic flow throughout the kerf and consequent higher cutting speeds, by tilting the nozzle between 20 deg and 45 deg from the normal. This result did not depend upon the exit Mach number of the nozzle. (Research supported by NSF Grant DMI-9400119.)

  12. Mechanical behaviour and diffusion of gas during neutron irradiation of actinides in ceramic inert matrices

    NARCIS (Netherlands)

    Neeft, E.A.C.

    2004-01-01

    Fission of actinides from nuclear waste in inert matrices (materials without uranium) can reduce the period in time that nuclear waste is more radiotoxic than uranium ore that is the rock from which ordinary reactor fuel is made. A pioneering study is performed with the inert matrices: MgO, MgAl2O4,

  13. Decomposition of naphthalene by dc gliding arc gas discharge.

    Science.gov (United States)

    Yu, Liang; Li, Xiaodong; Tu, Xin; Wang, Yu; Lu, Shengyong; Yan, Jianhua

    2010-01-14

    Gliding arc discharge has been proved to be effective in treatment of gas and liquid contaminants. In this study, physical characteristics of dc gliding arc discharge and its application to naphthalene destruction are investigated with different external resistances and carrier gases. The decomposition rate increases with increasing of oxygen concentration and decreases with external resistance. This value can be achieved up to 92.3% at the external resistance of 50 kOmega in the oxygen discharge, while the highest destruction energy efficiency reaches 3.6 g (kW h)(-1) with the external resistance of 93 kOmega. Possible reaction pathways and degradation mechanisms in the plasma with different gases are proposed by qualitative analysis of postdestructed products. In the air and oxygen gliding arc discharges, the naphthalene degradation is mainly governed by reactions with oxygen-derived radicals.

  14. Aerosol release from a hot sodium pool and behaviour in inert gas atmosphere

    International Nuclear Information System (INIS)

    Sauter, H.; Schuetz, W.

    1986-01-01

    In the KfK-NALA program, experiments were carried out on the subject of aerosol release from a contaminated sodium pool into inert gas atmosphere under various conditions. Besides the determination of retention factors for fuel and fission products, the sodium aerosol system was investigated and characterized, concerning aerosol generation (evaporation rate), particle size, mass concentration, and deposition behaviour. Pool temperatures were varied between 700 and 1000 K at different geometrical and convective conditions. Technical scale experiments with a 531-cm 2 pool surface area were performed at natural convection in a 2.2-m 3 heated vessel, as well as additional small scale experiments at forced convection and 38.5-cm 2 pool surface area. A best-fit formula is given for the specific evaporation rate into a 400 K argon atmosphere. Approximately, the very convenient relation (dm/dt) (kg/m 2 /h) = 0.1 p (mm Hg) was found. The sodium aerosol diameter lay between 0.6 μm, less than 1 sec after production, and 2.5 μm at maximum concentration. The deposition behaviour was characterized by very small quantities ( 80%) on the bottom cover of the vessel. In the model theoretic studies with the PARDISEKO code, calculations were performed of the mass concentration, particle diameter and deposition behaviour. Agreement with the experimental values could not be achieved until a modulus was introduced to allow for turbulent deposition. (author)

  15. Study of the mobility activation in ZnSe thin films deposited using inert gas condensation

    Directory of Open Access Journals (Sweden)

    Jeewan Sharma

    2017-12-01

    Full Text Available ZnSe thin films were synthesized on glass substrates using the inert gas condensation technique at substrate temperature ranging from 25 °C to 100 °C. The hexagonal structure and average crystallite size (6.1–8.4 nm were determined from X-ray diffraction data. The transient photoconductivity was investigated using white light of intensity 8450 lx to deduce the effective density of states (Neff in the order of 1.02 × 1010–13.90 × 1010 cm−3, the frequency factor (S in the range 2.5 × 105–24.6 × 105 s−1 and the trap depth (E ranging between 0.37–0.64 eV of these films. The trap depth study revealed three different types of levels with quasi-continuous distribution below the conduction band. An increase in the photoconductivity was observed as a result of the formation of potential barriers (Vb and of the increase of carrier mobility at the crystallite boundaries. The study of the dependence of various mobility activation parameters on the deposition temperature and the crystallite size has provided better understanding of the mobility activation mechanism.

  16. Analysis of cracks in stainless steel TIG [tungsten inert gas] welds

    International Nuclear Information System (INIS)

    Nakagaki, M.; Marschall, C.; Brust, F.

    1986-12-01

    This report contains the results of a combined experimental and analytical study of ductile crack growth in tungsten inert gas (TIG) weldments of austenitic stainless steel specimens. The substantially greater yield strength of the weld metal relative to the base metal causes more plastic deformation in the base metal adjacent to the weld than in the weld metal. Accordingly, the analytical studies focused on the stress-strain interaction between the crack tip and the weld/base-metal interface. Experimental work involved tests using compact (tension) specimens of three different sizes and pipe bend experiments. The compact specimens were machined from a TIG weldment in Type 304 stainless steel plate. The pipe specimens were also TIG welded using the same welding procedures. Elastic-plastic finite element methods were used to model the experiments. In addition to the J-integral, different crack-tip integral parameters such as ΔT/sub p/* and J were evaluated. Also, engineering J-estimation methods were employed to predict the load-carrying capacity of the welded pipe with a circumferential through-wall crack under bending

  17. Microstructure and erosion characteristic of nodular cast iron surface modified by tungsten inert gas

    International Nuclear Information System (INIS)

    Abboud, Jaafar Hadi

    2012-01-01

    Highlights: ► Local surface melting. ► Significant improvement in erosion resistance. ► The ductile behaviour was found. -- Abstract: The surface of nodular cast iron has been melted and rapidly solidified by Tungsten Inert Gas (TIG) process to produce a chilled structure of high hardness and better erosion resistance. Welding currents of magnitude 100, 150, and 200 A at a constant voltage of 72 have been used to melt the surface of nodular cast iron. Microstructural characterization, hardness measurements, and erosion wear tests have been performed on these modified surfaces as well as on the untreated material. Microstructural characterization has shown that surface melting resulted in complete or partial dissolution of the graphite nodules and resolidification of primary austenite dendrites, which undergo further decomposition into ferrite and cementite, and interdendritic of acicular eutectic; their microhardness measured across the melted depth ranged between 600 and 800 Hv. The scale of the dendrites and the interdendritic eutectic became coarser when a higher current is used. The results also indicated that remelting process by TIG improved erosion resistance by three to four times. Eroded surface observations of the as-received and TIG melted samples showed a ductile behavior with a maximum erosion rate at 30°. The fine microstructures obtained by the rapid cooling and the formation of a large amount of eutectic cementite instead of the graphite have contributed greatly to the plastic flow and consequently to the better erosion resistance of the TIG surface melted samples.

  18. Tungsten inert gas (TIG) welding of Ni-rich NiTi plates: functional behavior

    Science.gov (United States)

    Oliveira, J. P.; Barbosa, D.; Braz Fernandes, F. M.; Miranda, R. M.

    2016-03-01

    It is often reported that, to successfully join NiTi shape memory alloys, fusion-based processes with reduced thermal affected regions (as in laser welding) are required. This paper describes an experimental study performed on the tungsten inert gas (TIG) welding of 1.5 mm thick plates of Ni-rich NiTi. The functional behavior of the joints was assessed. The superelasticity was analyzed by cycling tests at maximum imposed strains of 4, 8 and 12% and for a total of 600 cycles, without rupture. The superelastic plateau was observed, in the stress-strain curves, 30 MPa below that of the base material. Shape-memory effect was evidenced by bending tests with full recovery of the initial shape of the welded joints. In parallel, uniaxial tensile tests of the joints showed a tensile strength of 700 MPa and an elongation to rupture of 20%. The elongation is the highest reported for fusion-welding of NiTi, including laser welding. These results can be of great interest for the wide-spread inclusion of NiTi in complex shaped components requiring welding, since TIG is not an expensive process and is simple to operate and implement in industrial environments.

  19. Study of the characteristics of duplex stainless steel activated tungsten inert gas welds

    International Nuclear Information System (INIS)

    Chern, Tsann-Shyi; Tseng, Kuang-Hung; Tsai, Hsien-Lung

    2011-01-01

    The purpose of this study is to investigate the effects of the specific fluxes used in the tungsten inert gas (TIG) process on surface appearance, weld morphology, angular distortion, mechanical properties, and microstructures when welding 6 mm thick duplex stainless steel. This study applies a novel variant of the autogenous TIG welding, using oxide powders (TiO 2 , MnO 2 , SiO 2 , MoO 3 , and Cr 2 O 3 ), to grade 2205 stainless steel through a thin layer of the flux to produce a bead-on-plate joint. Experimental results indicate that using SiO 2 , MoO 3 , and Cr 2 O 3 fluxes leads to a significant increase in the penetration capability of TIG welds. The activated TIG process can increase the joint penetration and the weld depth-to-width ratio, and tends to reduce the angular distortion of grade 2205 stainless steel weldment. The welded joint also exhibited greater mechanical strength. These results suggest that the plasma column and the anode root are a mechanism for determining the morphology of activated TIG welds.

  20. Comparison of methods for separating small quantities of hydrogen isotopes from an inert gas

    International Nuclear Information System (INIS)

    Willms, R.S.; Tuggle, D.; Birdsell, S.; Parkinson, J.; Price, B.; Lohmeir, D.

    1998-03-01

    It is frequent within tritium processing systems that a small amount of hydrogen isotopes (Q 2 ) must be separated from an inert gas such as He, Ar and N 2 . Thus, a study of presently available technologies for effecting such a separation was performed. A base case and seven technology alternatives were identified and a simple design of each was prepared. These technologies included oxidation-adsorption-metal bed reduction, oxidation-adsorption-palladium membrane reactor, cryogenic adsorption, cryogenic trapping, cryogenic distillation, hollow fiber membranes, gettering and permeators. It was found that all but the last two methods were unattractive for recovering Q 2 from N 2 . Reasons for technology rejection included (1) the method unnecessarily turns the hydrogen isotopes into water, resulting in a cumbersome and more hazardous operation, (2) the method would not work without further processing, and (3) while the method would work, it would only do so in an impractical way. On the other hand, getters and permeators were found to be attractive methods for this application. Both of these methods would perform the separation in a straightforward, essentially zero-waste, single step operation. The only drawback for permeators was that limited low-partial Q 2 pressure data is available. The drawbacks for getters are their susceptibility to irreversible and exothermic reaction with common species such as oxygen and water, and the lack of long-term operation of such beds. More research is envisioned for both of these methods to mature these attractive technologies

  1. Microstructure and magnetic properties of inert gas atomized rare earth permanent magnetic materials

    International Nuclear Information System (INIS)

    Sellers, C.H.; Hyde, T.A.; Branagan, D.J.; Lewis, L.H.; Panchanathan, V.

    1997-01-01

    Several permanent magnet alloys based on the ternary Nd 2 Fe 14 B (2-14-1) composition have been prepared by inert gas atomization (IGA). The microstructure and magnetic properties of these alloys have been studied as a function of particle size, both before and after heat treatment. Different particle sizes have characteristic properties due to the differences in cooling rate experienced during solidification from the melt. These properties are also strongly dependent on the alloy composition due to the cooling rate close-quote s effect on the development of the phase structure; the use of rare earth rich compositions appears necessary to compensate for a generally inadequate cooling rate. After atomization, a brief heat treatment is necessary for the development of the optimal microstructure and magnetic properties, as seen from the hysteresis loop shape and improvements in key magnetic parameters (intrinsic coercivity H ci , remanence B r , and maximum energy product BH max ). By adjusting alloy compositions specifically for this process, magnetically isotropic powders with good magnetic properties can be obtained and opportunities for the achievement of better properties appear to be possible. copyright 1997 American Institute of Physics

  2. Clinical application of inert gas Multiple Breath Washout in children and adolescents with asthma.

    Science.gov (United States)

    Zwitserloot, Annelies; Fuchs, Susanne I; Müller, Christina; Bisdorf, Kornelia; Gappa, Monika

    2014-09-01

    Children with asthma often have normal spirometry despite significant disease. The pathology of the small airways in asthma may be assessed using Multiple Breath Washout (MBW) and calculating the Lung Clearance Index (LCI). There are only few studies using MBW in children with asthma and existing data regarding bronchodilator effect are contradictory. The aim of the present pilot study was to compare LCI in asthma and controls and assess the effect of salbutamol in children with asthma on the LCI. Unselected patients with a diagnosis of asthma visiting the outpatient department of our hospital between 04-2010 and 03-2011 were recruited and compared to a healthy control group. MBW was performed as inert gas MBW using sulfurhexafluorid (SF6) as the tracer gas. Clinical data were documented and spirometry and MBW (EasyOne Pro, MBW module, NDD Switzerland) were performed before and after the use of salbutamol (200-400 μg). Healthy controls performed baseline MBW only. 32 children diagnosed with asthma (4.7-17.4 years) and 42 controls (5.3-20.8) were included in the analysis. LCI differed between patients and controls, with a mean LCI (SD) of 6.48 (0.48) and 6.21 (0.38) (P = 0.008). Use of salbutamol had no significant effect on LCI for the group. These pilot data show that clinically stable asthma patients and controls both have a LCI in the normal range. However, in patients the LCI is significantly higher indicating that MBW may have a role in assessing small airways disease in asthma. Copyright © 2014 Elsevier Ltd. All rights reserved.

  3. Experiments with background gas in a vacuum arc centrifuge

    International Nuclear Information System (INIS)

    Dallaqua, R.S.; Simpson, S.W.; Del Bosco, E.

    1996-01-01

    Since promising isotope separation results were first reported by Krishnan et al. in 1981, a range of vacuum arc centrifuge experiments have been conducted in laboratories around the world. The PCEN (Plasma CENtrifuge) vacuum arc centrifuge at the Brazilian National Institute for Space Research has been used for isotope separation studies with cathode materials of carbon and magnesium and also to investigate the performance in terms of the rotational velocity attained for different cathode materials. Here, a vacuum arc centrifuge has been operated with an initial filling gas of either argon or hydrogen for pressures ranging from 10 -3 to 10 -1 Pa. The angular velocity ω of the plasma has been determined by cross-correlating the signals from potential probes, and the electron temperature T has been deduced from Langmuir probe data. At high gas pressures and early times during the 14 ms plasma lifetime, high-frequency nonuniformities frequently observed in the vacuum discharge disappear, suggesting that the associated instability is suppressed. Under the same conditions, nonuniformities rotating with much lower angular velocities are observed in the plasma. Temperatures are reduced in the presence of the background gas, and the theoretical figure of merit for separation proportional to ω 2 /T is increased compared to its value in the vacuum discharge for both argon and hydrogen gas fillings

  4. Advanced Gas Tungsten Arc Weld Surfacing Current Status and Application

    Directory of Open Access Journals (Sweden)

    Stephan Egerland

    2015-09-01

    Full Text Available Abstract Gas Shielded Tungsten Arc Welding (GTAW – a process well-known providing highest quality weld results joined though by lower performance. Gas Metal Arc Welding (GMAW is frequently chosen to increase productivity along with broadly accepted quality. Those industry segments, especially required to produce high quality corrosion resistant weld surfacing e.g. applying nickel base filler materials, are regularly in consistent demand to comply with "zero defect" criteria. In this conjunction weld performance limitations are overcome employing advanced 'hot-wire' GTAW systems. This paper, from a Welding Automation perspective, describes the technology of such devices and deals with the current status is this field – namely the application of dual-cathode hot-wire electrode GTAW cladding; considerably broadening achievable limits.

  5. Microstructural characterisation of Inconel 718 gas tungsten arc welds

    International Nuclear Information System (INIS)

    Ram, G.D.J.; Reddy, A.V.; Rao, K.P.

    2005-01-01

    The presence of Nb-rich, brittle, intermetallic Laves phase in Inconel 718 weld fusion zones is detrimental to weld mechanical properties. In the current work, autogenous bead-on-plate gas tungsten-arc welds were deposited in 2 mm thick IN 718 sheets. The welds were subjected to the following heat treatments: i) direct aging, ii) solution treatment at 980 C followed by aging, and iii) solution treatment at 1080 C followed by aging. Detailed microstructural characterisation was carried out using optical, scanning electron and transmission electron microscopes and electron probe microanalysis. The microstructural features in as-welded and post-weld heat treated conditions are discussed. The results show that post-weld heat treatments alone cannot provide satisfactory solution to the Laves problem in Inconel 718 gas tungsten-arc welds

  6. Inert gas narcosis and the encoding and retrieval of long-term memory.

    Science.gov (United States)

    Kneller, Wendy; Hobbs, Malcolm

    2013-12-01

    Prior research has indicated that inert gas narcosis (IGN) causes decrements in free recall memory performance and that these result from disruption of either encoding or self-guided search in the retrieval process. In a recent study we provided evidence, using a Levels of Processing approach, for the hypothesis that IGN affects the encoding of new information. The current study sought to replicate these results with an improved methodology. The effect of ambient pressure (111.5-212.8 kPa/1-11 msw vs. 456-516.8 kPa/35-41 msw) and level of processing (shallow vs. deep) on free recall memory performance was measured in 34 divers in the context of an underwater field experiment. Free recall was significantly worse at high ambient pressure compared to low ambient pressure in the deep processing condition (low pressure: M = 5.6; SD = 2.7; high pressure: M = 3.3; SD = 1.4), but not in the shallow processing condition (low pressure: M = 3.9; SD = 1.7; high pressure: M = 3.1; SD = 1.8), indicating IGN impaired memory ability in the deep processing condition. In the shallow water, deep processing improved recall over shallow processing but, significantly, this effect was eliminated in the deep water. In contrast to our earlier study this supported the hypothesis that IGN affects the self-guided search of information and not encoding. It is suggested that IGN may affect both encoding and self-guided search and further research is recommended.

  7. Inert gas narcosis disrupts encoding but not retrieval of long term memory.

    Science.gov (United States)

    Hobbs, Malcolm; Kneller, Wendy

    2015-05-15

    Exposure to increased ambient pressure causes inert gas narcosis of which one symptom is long-term memory (LTM) impairment. Narcosis is posited to impair LTM by disrupting information encoding, retrieval (self-guided search), or both. The effect of narcosis on the encoding and retrieval of LTM was investigated by testing the effect of learning-recall pressure and levels of processing (LoP) on the free-recall of word lists in divers underwater. All participants (n=60) took part in four conditions in which words were learnt and then recalled at either low pressure (1.4-1.9atm/4-9msw) or high pressure (4.4-5.0atm/34-40msw), as manipulated by changes in depth underwater: low-low (LL), low-high(LH), high-high (HH), and high-low (HL). In addition, participants were assigned to either a deep or shallow processing condition, using LoP methodology. Free-recall memory ability was significantly impaired only when words were initially learned at high pressure (HH & HL conditions). When words were learned at low pressure and then recalled at low pressure (LL condition) or high pressure (LH condition) free-recall was not impaired. Although numerically superior in several conditions, deeper processing failed to significantly improve free-recall ability in any of the learning-recall conditions. This pattern of results support the hypothesis that narcosis disrupts encoding of information into LTM, while retrieval appears to be unaffected. These findings are discussed in relation to similar effects reported by some memory impairing drugs and the practical implications for workers in pressurised environments. Copyright © 2015 Elsevier Inc. All rights reserved.

  8. Inert gas narcosis has no influence on thermo-tactile sensation.

    Science.gov (United States)

    Jakovljević, Miroljub; Vidmar, Gaj; Mekjavic, Igor B

    2012-05-01

    Contribution of skin thermal sensors under inert gas narcosis to the raising hypothermia is not known. Such information is vital for understanding the impact of narcosis on behavioural thermoregulation, diver safety and judgment of thermal (dis)comfort in the hyperbaric environment. So this study aimed at establishing the effects of normoxic concentration of 30% nitrous oxide (N(2)O) on thermo-tactile threshold sensation by studying 16 subjects [eight females and eight males; eight sensitive (S) and eight non-sensitive (NS) to N(2)O]. Their mean (SD) age was 22.1 (1.8) years, weight 72.8 (15.3) kg, height 1.75 (0.10) m and body mass index 23.8 (3.8) kg m(-2). Quantitative thermo-tactile sensory testing was performed on forearm, upper arm and thigh under two experimental conditions: breathing air (air trial) and breathing normoxic mixture of 30% N(2)O (N(2)O trial) in the mixed sequence. Difference in thermo-tactile sensitivity thresholds between two groups of subjects in two experimental conditions was analysed by 3-way mixed-model analysis of covariance. There were no statistically significant differences in thermo-tactile thresholds either between the Air and N(2)O trials, or between S and NS groups, or between females and males, or with respect to body mass index. Some clinically insignificant lowering of thermo-tactile thresholds occurred only for warm thermo-tactile thresholds on upper arm and thigh. The results indicated that normoxic mixture of 30% N(2)O had no influence on thermo-tactile sensation in normothermia.

  9. Characterization of Tungsten Inert Gas (TIG) Welding Fume Generated by Apprentice Welders.

    Science.gov (United States)

    Graczyk, Halshka; Lewinski, Nastassja; Zhao, Jiayuan; Concha-Lozano, Nicolas; Riediker, Michael

    2016-03-01

    Tungsten inert gas welding (TIG) represents one of the most widely used metal joining processes in industry. Its propensity to generate a greater portion of welding fume particles at the nanoscale poses a potential occupational health hazard for workers. However, current literature lacks comprehensive characterization of TIG welding fume particles. Even less is known about welding fumes generated by welding apprentices with little experience in welding. We characterized TIG welding fume generated by apprentice welders (N = 20) in a ventilated exposure cabin. Exposure assessment was conducted for each apprentice welder at the breathing zone (BZ) inside of the welding helmet and at a near-field (NF) location, 60cm away from the welding task. We characterized particulate matter (PM4), particle number concentration and particle size, particle morphology, chemical composition, reactive oxygen species (ROS) production potential, and gaseous components. The mean particle number concentration at the BZ was 1.69E+06 particles cm(-3), with a mean geometric mean diameter of 45nm. On average across all subjects, 92% of the particle counts at the BZ were below 100nm. We observed elevated concentrations of tungsten, which was most likely due to electrode consumption. Mean ROS production potential of TIG welding fumes at the BZ exceeded average concentrations previously found in traffic-polluted air. Furthermore, ROS production potential was significantly higher for apprentices that burned their metal during their welding task. We recommend that future exposure assessments take into consideration welding performance as a potential exposure modifier for apprentice welders or welders with minimal training. © The Author 2015. Published by Oxford University Press on behalf of the British Occupational Hygiene Society.

  10. UNS S31603 Stainless Steel Tungsten Inert Gas Welds Made with Microparticle and Nanoparticle Oxides

    Directory of Open Access Journals (Sweden)

    Kuang-Hung Tseng

    2014-06-01

    Full Text Available The purpose of this study was to investigate the difference between tungsten inert gas (TIG welding of austenitic stainless steel assisted by microparticle oxides and that assisted by nanoparticle oxides. SiO2 and Al2O3 were used to investigate the effects of the thermal stability and the particle size of the activated compounds on the surface appearance, geometric shape, angular distortion, delta ferrite content and Vickers hardness of the UNS S31603 stainless steel TIG weld. The results show that the use of SiO2 leads to a satisfactory surface appearance compared to that of the TIG weld made with Al2O3. The surface appearance of the TIG weld made with nanoparticle oxide has less flux slag compared with the one made with microparticle oxide of the same type. Compared with microparticle SiO2, the TIG welding with nanoparticle SiO2 has the potential benefits of high joint penetration and less angular distortion in the resulting weldment. The TIG welding with nanoparticle Al2O3 does not result in a significant increase in the penetration or reduction of distortion. The TIG welding with microparticle or nanoparticle SiO2 uses a heat source with higher power density, resulting in a higher ferrite content and hardness of the stainless steel weld metal. In contrast, microparticle or nanoparticle Al2O3 results in no significant difference in metallurgical properties compared to that of the C-TIG weld metal. Compared with oxide particle size, the thermal stability of the oxide plays a significant role in enhancing the joint penetration capability of the weld, for the UNS S31603 stainless steel TIG welds made with activated oxides.

  11. Comparison of creep rupture behavior of tungsten inert gas and electron beam welded grade 91 steel

    International Nuclear Information System (INIS)

    Dey, H.C.; Vanaja, J.; Laha, K.; Bhaduri, A.K.; Albert, S.K.; Roy, G.G.

    2016-01-01

    Creep rupture behavior of Grade 91 steel weld joints fabricated by multi-pass tungsten inert gas (TIG) and electron beam welding (EBW) processes has been studied and compared with base metal. Cross-weld creep specimens were fabricated from the X-ray radiography qualified and post weld heat treated (760°C/4 h) weld joints. Creep testing of weld joints and base metal was carried out at 650°C over a stress range of 40°120 MPa. Creep life of EBW joint is comparable to base metal; whereas multi-pass TIG joint have shown significant drop in creep life tested for the same stress level. Both types of weld joints show Type IV cracking for all the stress levels. The steady state creep rate of multi-pass TIG is found to be fifteen times than that of EBW joint for stress level of 80 MPa, which may be attributed to over tempering, more re-austenization, and fine grain structure of inter-critical and fine grain heat affected zone regions of the TIG joint. In contrast, single-pass and rapid weld thermal cycles associated with EBW process causes minimum phase transformation in the corresponding regions of heat affected zone. Microstructure studies on creep tested specimens shows creep cavities formed at the primary austenite grain boundaries nucleated on coarse carbide precipitates. The hardness measured across the weld on creep tested specimens shows significant drop in hardness in the inter-critical and fine grain heat affected zone regions of multi-pass TIG (176 VHN) in comparison to 192 VHN in the corresponding locations in EBW joint. (author)

  12. A study of thorium exposure during tungsten inert gas welding in an airline engineering population.

    Science.gov (United States)

    McElearney, N; Irvine, D

    1993-07-01

    To investigate the theoretic possibility of excessive exposure to thorium during the process of tungsten inert gas (TIG) welding using thoriated rods we carried out a cross-sectional study of TIG welders and an age- and skill-matched group. We measured the radiation doses from inhaled thorium that was retained in the body and investigated whether any differences in health or biologic indices could have been attributable to the welding and tip-grinding process. Sixty-four TIG welders, 11 non-TIG welders, and 61 control subjects from an airline engineering population participated. All of the subjects were interviewed for biographic, occupational history and morbidity details. All of the welders and eight control subjects carried out large-volume urine sampling to recover thorium 232 and thorium 228; this group also had chest radiographs. All of the subjects had a blood sample taken to estimate liver enzymes, and they provided small-volume urine samples for the estimation of retinol-binding protein and beta 2-microglobulin. We found no excess of morbidity among the TIG or non-TIG welding groups, and the levels of retinol-binding protein and beta 2-microglobulin were the same for both groups. There was a higher aspartate aminotransferase level in the control group. The internal radiation doses were estimated at less than an annual level of intake in all cases, and considerably less if the exposure (as was the case) was assumed to be chronic over many years. Some additional precautionary measures are suggested to reduce further any potential hazard from this process.

  13. Characterization of Tungsten Inert Gas (TIG) Welding Fume Generated by Apprentice Welders

    Science.gov (United States)

    Graczyk, Halshka; Lewinski, Nastassja; Zhao, Jiayuan; Concha-Lozano, Nicolas; Riediker, Michael

    2016-01-01

    Tungsten inert gas welding (TIG) represents one of the most widely used metal joining processes in industry. Its propensity to generate a greater portion of welding fume particles at the nanoscale poses a potential occupational health hazard for workers. However, current literature lacks comprehensive characterization of TIG welding fume particles. Even less is known about welding fumes generated by welding apprentices with little experience in welding. We characterized TIG welding fume generated by apprentice welders (N = 20) in a ventilated exposure cabin. Exposure assessment was conducted for each apprentice welder at the breathing zone (BZ) inside of the welding helmet and at a near-field (NF) location, 60cm away from the welding task. We characterized particulate matter (PM4), particle number concentration and particle size, particle morphology, chemical composition, reactive oxygen species (ROS) production potential, and gaseous components. The mean particle number concentration at the BZ was 1.69E+06 particles cm−3, with a mean geometric mean diameter of 45nm. On average across all subjects, 92% of the particle counts at the BZ were below 100nm. We observed elevated concentrations of tungsten, which was most likely due to electrode consumption. Mean ROS production potential of TIG welding fumes at the BZ exceeded average concentrations previously found in traffic-polluted air. Furthermore, ROS production potential was significantly higher for apprentices that burned their metal during their welding task. We recommend that future exposure assessments take into consideration welding performance as a potential exposure modifier for apprentice welders or welders with minimal training. PMID:26464505

  14. Mobility of supercooled liquid toluene, ethylbenzene, and benzene near their glass transition temperatures investigated using inert gas permeation.

    Science.gov (United States)

    May, R Alan; Smith, R Scott; Kay, Bruce D

    2013-11-21

    We investigate the mobility of supercooled liquid toluene, ethylbenzene, and benzene near their respective glass transition temperatures (Tg). The permeation rate of Ar, Kr, and Xe through the supercooled liquid created when initially amorphous overlayers are heated above their glass transition temperature is used to determine the diffusivity. Amorphous benzene crystallizes at temperatures well below its Tg, and as a result, the inert gas underlayer remains trapped until the onset of benzene desorption. In contrast, for toluene and ethylbenzene the onset of inert gas permeation is observed at temperatues near Tg. The inert gas desorption peak temperature as a function of the heating rate and overlayer thickness is used to quantify the diffusivity of supercooled liquid toluene and ethylbenzene from 115 to 135 K. In this temperature range, diffusivities are found to vary across 5 orders of magnitude (∼10(-14) to 10(-9) cm(2)/s). The diffusivity data are compared to viscosity measurements and reveal a breakdown in the Stokes-Einstein relationship at low temperatures. However, the data are well fit by the fractional Stokes-Einstein equation with an exponent of 0.66. Efforts to determine the diffusivity of a mixture of benzene and ethylbenzene are detailed, and the effect of mixing these materials on benzene crystallization is explored using infrared spectroscopy.

  15. Metal Droplet Formation in Gas Metal Arc Welding

    International Nuclear Information System (INIS)

    Haidar, J.

    2000-01-01

    A two-dimensional dynamic treatment has been developed for description of arc and electrode properties in gas metal arc welding (GMAW). The theory is a unified treatment of the arc the welding wire anode and the cathode, and includes a detailed account of sheath effects near the anode. The wire anode is included as a dynamic entity and the volume of fluid method is used to handle the movement of the free surface of the molten metal at the tip of the wire, accounting for effects of surface tension, inertia, gravity, arc pressure, viscous drag force of the plasma, magnetic forces and Marangoni effect, and also for the effects of wire feed rate in GMAW. Results of calculations made for a mild steel wire of diameter 0.16 cm are in good agreement with experimental measurements of droplet diameter and droplet detachment frequency at currents between 150 and 330 A, which includes the transition between ''globular'' and ''spray'' transfer. Quantitative predictions are also made of the amount of metal vapour that is generated from the welding droplets at the tip of the welding wire. (author)

  16. Hydrogen Cracking in Gas Tungsten Arc Welding of an AISI Type 321 Stainless Steel

    Science.gov (United States)

    Rozenak, P.; Unigovski, Ya.; Shneck, R.

    The effects of in situ cathodic charging on the tensile properties and susceptibility to cracking of an AISI type 321 stainless steel, welded by the gas tungsten arc welding (GTAW) process, was studied by various treatments. Appearance of delta-ferrite phase in the as-welded steels in our tested conditions was observed with discontinuous grain boundaries (M23C6) and a dense distribution of metal carbides MC ((Ti, Nb)C), which precipitated in the matrix. Shielding gas rates changes the mechanical properties of the welds. Ultimate tensile strength and ductility are increases with the resistance to the environments related the increase of the supplied shielding inert gas rates. Charged specimens, caused mainly in decreases in the ductility of welded specimens. However, more severe decrease in ductility was obtained after post weld heat treatment (PWHT). The fracture of sensitized specimens was predominantly intergranular, whereas the as-welded specimens exhibited massive transgranular regions. Both types of specimen demonstrated narrow brittle zones at the sides of the fracture surface and ductile micro-void coalescences in the middle. Ferrite δ was form after welding with high density of dislocation structures and stacking faults formation and the thin stacking fault plates with e-martensite phase were typically found in the austenitic matrix after the cathodical charging process.

  17. Compatibility of Space Nuclear Power Plant Materials in an Inert He/Xe Working Gas Containing Reactive Impurities

    International Nuclear Information System (INIS)

    MM Hall

    2006-01-01

    A major materials selection and qualification issue identified in the Space Materials Plan is the potential for creating materials compatibility problems by combining dissimilar reactor core, Brayton Unit and other power conversion plant materials in a recirculating, inert He/Xe gas loop containing reactive impurity gases. Reported here are results of equilibrium thermochemical analyses that address the compatibility of space nuclear power plant (SNPP) materials in high temperature impure He gas environments. These studies provide early information regarding the constraints that exist for SNPP materials selection and provide guidance for establishing test objectives and environments for SNPP materials qualification testing

  18. Recent progress on gas tungsten arc welding of vanadium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Grossbeck, M.L.; King, J.F.; Alexander, D.J. [Oak Ridge National Lab., TN (United States)] [and others

    1997-08-01

    Emphasis has been placed on welding 6.4 mm plate, primarily by gas tungsten arc (GTA) welding. The weld properties were tested using blunt notch Charpy testing to determine the ductile to brittle transition temperature (DBTT). Erratic results were attributed to hydrogen and oxygen contamination of the welds. An improved gas clean-up system was installed on the welding glove box and the resulting high purity welds had Charpy impact properties similar to those of electron beam welds with similar grain size. A post-weld heat treatment (PWHT) of 950{degrees}C for two hours did not improve the properties of the weld in cases where low concentrations of impurities were attained. Further improvements in the gas clean-up system are needed to control hydrogen contamination.

  19. Recent progress on gas tungsten arc welding of vanadium alloys

    Energy Technology Data Exchange (ETDEWEB)

    King, J.F.; Grossbeck, M.L.; Goodwin, G.M.; Alexander, D.J. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    This is a progress report on a continuing research project to acquire a fundamental understanding of the metallurgical processes in the welding of vanadium alloys. It also has the goal of developing techniques for welding structural vanadium alloys. The alloy V-4Cr-4Ti is used as a representative alloy of the group; it is also the prime candidate vanadium alloy for the U.S. Fusion Program at the present time. However, other alloys of this class were used in the research as necessary. The present work focuses on recent findings of hydrogen embrittlement found in vanadium alloy welds. It was concluded that the atmosphere in the inert gas glove box was insufficient for welding 6mm thick vanadium alloy plates.

  20. Erosion behavior of composite Al-Cr cathodes in cathodic arc plasmas in inert and reactive atmospheres

    Energy Technology Data Exchange (ETDEWEB)

    Franz, Robert, E-mail: robert.franz@unileoben.ac.at; Mendez Martin, Francisca; Hawranek, Gerhard [Montanuniversität Leoben, Franz-Josef-Strasse 18, 8700 Leoben (Austria); Polcik, Peter [Plansee Composite Materials GmbH, Siebenbürgerstrasse 23, 86983 Lechbruck am See (Germany)

    2016-03-15

    Al{sub x}Cr{sub 1−x} composite cathodes with Al contents of x = 0.75, 0.5, and 0.25 were exposed to cathodic arc plasmas in Ar, N{sub 2}, and O{sub 2} atmospheres and their erosion behavior was studied. Cross-sectional analysis of the elemental distribution of the near-surface zone in the cathodes by scanning electron microscopy revealed the formation of a modified layer for all cathodes and atmospheres. Due to intermixing of Al and Cr in the heat-affected zone, intermetallic Al-Cr phases formed as evidenced by x-ray diffraction analysis. Cathode poisoning effects in the reactive N{sub 2} and O{sub 2} atmospheres were nonuniform as a result of the applied magnetic field configuration. With the exception of oxide islands on Al-rich cathodes, reactive layers were absent in the circular erosion zone, while nitrides and oxides formed in the less eroded center region of the cathodes.

  1. Assessment of a chemical getter for scavenging tritium from an inert gas

    International Nuclear Information System (INIS)

    Maienschein, J.L.

    1976-01-01

    Results are presented of a study aimed at determining the feasibility of using chemical getter beds to scavenge tritium from inert gases. Two types of getter bed, fixed and fluidized, were considered, using cerium as the getter material. Mathematical-modeling results and capital-cost estimates indicate that not only is the gettering approach technically feasible, it could lead to considerable cost savings over catalytic oxidation, the tritium-removal method traditionally used

  2. Method for extending the useful shelf-life of refrigerated red blood cells by flushing with inert gas

    Science.gov (United States)

    Bitensky, M.W.; Yoshida, Tatsuro

    1997-04-29

    A method is disclosed using oxygen removal for extending the useful shelf-life of refrigerated red blood cells. A cost-effective, 4 C storage procedure that preserves red cell quality and prolongs post-transfusion in vivo survival is described. Preservation of adenosine triphosphate levels and reduction in hemolysis and in membrane vesicle production of red blood cells stored at 4 C for prolonged periods of time is achieved by removing oxygen from the red blood cells at the time of storage; in particular, by flushing with an inert gas. Adenosine triphosphate levels of the stored red blood cells are boosted in some samples by addition of ammonium phosphate. 4 figs.

  3. The effect of electrode vertex angle on automatic tungsten-inert-gas welds for stainless steel 304L plates

    International Nuclear Information System (INIS)

    Maarek, V.; Sharir, Y.; Stern, A.

    1980-03-01

    The effect of electrode vertex angle on penetration depth and weld bead width, in automatic tungsten-inert-gas (TIG) dcsp bead-on-plate welding with different currents, has been studied for stainless steel 304L plates 1.5 mm and 8 mm thick. It has been found that for thin plates, wider and deeper welds are obtained when using sharper electrodes while, for thick plates, narrower and deeper welds are produced when blunt electrodes (vertex angle 180 deg) are used. An explanation of the results, based on a literature survey, is included

  4. Method for extending the useful shelf-life of refrigerated red blood cells by flushing with inert gas

    Science.gov (United States)

    Bitensky, Mark W.; Yoshida, Tatsuro

    1997-01-01

    Method using oxygen removal for extending the useful shelf-life of refrigerated red blood cells. A cost-effective, 4.degree. C. storage procedure that preserves red cell quality and prolongs post-transfusion in vivo survival is described. Preservation of adenosine triphosphate levels and reduction in hemolysis and in membrane vesicle production of red blood cells stored at 4.degree. C. for prolonged periods of time is achieved by removing oxygen therefrom at the time of storage; in particular, by flushing with an inert gas. Adenosine triphosphate levels of the stored red blood cells are boosted in some samples by addition of ammonium phosphate.

  5. Inert-Gas Condensed Co-W Nanoclusters: Formation, Structure and Magnetic Properties

    Science.gov (United States)

    Golkar-Fard, Farhad Reza

    Rare-earth permanent magnets are used extensively in numerous technical applications, e.g. wind turbines, audio speakers, and hybrid/electric vehicles. The demand and production of rare-earth permanent magnets in the world has in the past decades increased significantly. However, the decrease in export of rare-earth elements from China in recent time has led to a renewed interest in developing rare-earth free permanent magnets. Elements such as Fe and Co have potential, due to their high magnetization, to be used as hosts in rare-earth free permanent magnets but a major challenge is to increase their magnetocrystalline anisotropy constant, K1, which largely drives the coercivity. Theoretical calculations indicate that dissolving the 5d transition metal W in Fe or Co increases the magnetocrystalline anisotropy. The challenge, though, is in creating a solid solution in hcp Co or bcc Fe, which under equilibrium conditions have negligible solubility. In this dissertation, the formation, structure, and magnetic properties of sub-10 nm Co-W clusters with W content ranging from 4 to 24 atomic percent were studied. Co-W alloy clusters with extended solubility of W in hcp Co were produced by inert gas condensation. The different processing conditions such as the cooling scheme and sputtering power were found to control the structural state of the as-deposited Co-W clusters. For clusters formed in the water-cooled formation chamber, the mean size and the fraction crystalline clusters increased with increasing power, while the fraction of crystalline clusters formed in the liquid nitrogen-cooled formation chamber was not as affected by the sputtering power. For the low W content clusters, the structural characterization revealed clusters predominantly single crystalline hcp Co(W) structure, a significant extension of W solubility when compared to the equilibrium solubility, but fcc Co(W) and Co3W structures were observed in very small and large clusters, respectively. At high

  6. Performance and emission characteristics of the thermal barrier coated SI engine by adding argon inert gas to intake mixture.

    Science.gov (United States)

    Karthikeya Sharma, T

    2015-11-01

    Dilution of the intake air of the SI engine with the inert gases is one of the emission control techniques like exhaust gas recirculation, water injection into combustion chamber and cyclic variability, without scarifying power output and/or thermal efficiency (TE). This paper investigates the effects of using argon (Ar) gas to mitigate the spark ignition engine intake air to enhance the performance and cut down the emissions mainly nitrogen oxides. The input variables of this study include the compression ratio, stroke length, and engine speed and argon concentration. Output parameters like TE, volumetric efficiency, heat release rates, brake power, exhaust gas temperature and emissions of NOx, CO2 and CO were studied in a thermal barrier coated SI engine, under variable argon concentrations. Results of this study showed that the inclusion of Argon to the input air of the thermal barrier coated SI engine has significantly improved the emission characteristics and engine's performance within the range studied.

  7. Influence of composition and substrate bias on structure and inert-gas content of sputter-deposited Ni-La alloys

    International Nuclear Information System (INIS)

    Knoll, R.W.; McClanahan, E.D.

    1982-09-01

    X-ray diffraction patterns show that the disappearance of crystallinity in the deposit occurs gradually as the La content increases. At the same time, the deposit becomes saturated with Kr. Because there is no evidence of crystalline La metal or Ni-La intermetallic phase in the diffraction data, it may be concluded that each La atom creates a highly disordered (amorphous) region in the lattice, and that this region contains interstitial voids large enough to capture inert gas atoms. Saturation of the gas content with respect to La/Ni ratio might commence when these disordered regions begin to impinge upon one another. Finally, if inert gas atoms occupy interstitial voids within the deposit, then determination of the gas trapping characteristics of the material, using inert gas ions of different sizes, may be a means of studying the structure of glassy vapor-deposited materials. For example, the size distribution of the interstitial voids might be determined in this manner

  8. Microstructure and mechanical properties of aluminum 5083 weldments by gas tungsten arc and gas metal arc welding

    Energy Technology Data Exchange (ETDEWEB)

    Liu Yao [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China); Wang Wenjing [School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Xie Jijia [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China); Sun Shouguang [School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Wang Liang [College of Metallurgy and Material Engineering, Chongqing University of Science and Technology, Chongqing 401331 (China); Qian Ye; Meng Yuan [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China); Wei Yujie, E-mail: yujie_wei@lnm.imech.ac.cn [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China)

    2012-07-15

    Highlights: Black-Right-Pointing-Pointer Welding zones by GTAW and GMAW are softer than the parent material Al5083. Black-Right-Pointing-Pointer GTAW for Al5083 are mechanically more reliable than that welded by GMAW. Black-Right-Pointing-Pointer GTAW welds fail by shear, but GMAW welds show mixed shear and normal failure. - Abstract: The mechanical properties and microstructural features of aluminum 5083 (Al5083) weldments processed by gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) are investigated. Weldments processed by both methods are mechanically softer than the parent material Al5083, and could be potential sites for plastic localization. It is revealed that Al5083 weldments processed by GTAW are mechanical more reliable than those by GMAW. The former bears higher strength, more ductility, and no apparent microstructure defects. Perceivable porosity in weldments by GMAW is found, which could account for the distinct mechanical properties between weldments processed by GTAW and GMAW. It is suggested that caution should be exercised when using GMAW for Al5083 in the high-speed-train industry where such light weight metal is broadly used.

  9. Microstructure and mechanical properties of aluminum 5083 weldments by gas tungsten arc and gas metal arc welding

    International Nuclear Information System (INIS)

    Liu Yao; Wang Wenjing; Xie Jijia; Sun Shouguang; Wang Liang; Qian Ye; Meng Yuan; Wei Yujie

    2012-01-01

    Highlights: ► Welding zones by GTAW and GMAW are softer than the parent material Al5083. ► GTAW for Al5083 are mechanically more reliable than that welded by GMAW. ► GTAW welds fail by shear, but GMAW welds show mixed shear and normal failure. - Abstract: The mechanical properties and microstructural features of aluminum 5083 (Al5083) weldments processed by gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) are investigated. Weldments processed by both methods are mechanically softer than the parent material Al5083, and could be potential sites for plastic localization. It is revealed that Al5083 weldments processed by GTAW are mechanical more reliable than those by GMAW. The former bears higher strength, more ductility, and no apparent microstructure defects. Perceivable porosity in weldments by GMAW is found, which could account for the distinct mechanical properties between weldments processed by GTAW and GMAW. It is suggested that caution should be exercised when using GMAW for Al5083 in the high-speed-train industry where such light weight metal is broadly used.

  10. Assessment of Stress Corrosion Cracking Resistance of Activated Tungsten Inert Gas-Welded Duplex Stainless Steel Joints

    Science.gov (United States)

    Alwin, B.; Lakshminarayanan, A. K.; Vasudevan, M.; Vasantharaja, P.

    2017-12-01

    The stress corrosion cracking behavior of duplex stainless steel (DSS) weld joint largely depends on the ferrite-austenite phase microstructure balance. This phase balance is decided by the welding process used, heat input, welding conditions and the weld metal chemistry. In this investigation, the influence of activated tungsten inert gas (ATIG) and tungsten inert gas (TIG) welding processes on the stress corrosion cracking (SCC) resistance of DSS joints was evaluated and compared. Boiling magnesium chloride (45 wt.%) environment maintained at 155 °C was used. The microstructure and ferrite content of different weld zones are correlated with the outcome of sustained load, SCC test. Irrespective of the welding processes used, SCC resistance of weld joints was inferior to that of the base metal. However, ATIG weld joint exhibited superior resistance to SCC than the TIG weld joint. The crack initiation and final failure were in the weld metal for the ATIG weld joint; they were in the heat-affected zone for the TIG weld joint.

  11. Validation of myocardial blood flow estimation with nitrogen-13 ammonia PET by the argon inert gas technique in humans

    International Nuclear Information System (INIS)

    Kotzerke, J.; Glatting, G.; Neumaier, B.; Reske, S.N.; Hoff, J. van den; Hoeher, M.; Woehrle, J. n

    2001-01-01

    We simultaneously determined global myocardial blood flow (MBF) by the argon inert gas technique and by nitrogen-13 ammonia positron emission tomography (PET) to validate PET-derived MBF values in humans. A total of 19 patients were investigated at rest (n=19) and during adenosine-induced hyperaemia (n=16). Regional coronary artery stenoses were ruled out by angiography. The argon inert gas method uses the difference of arterial and coronary sinus argon concentrations during inhalation of a mixture of 75% argon and 25% oxygen to estimate global MBF. It can be considered as valid as the microspheres technique, which, however, cannot be applied in humans. Dynamic PET was performed after injection of 0.8±0.2 GBq 13 N-ammonia and MBF was calculated applying a two-tissue compartment model. MBF values derived from the argon method at rest and during the hyperaemic state were 1.03±0.24 ml min -1 g -1 and 2.64±1.02 ml min -1 g -1 , respectively. MBF values derived from ammonia PET at rest and during hyperaemia were 0.95±0.23 ml min -1 g -1 and 2.44±0.81 ml min -1 g -1 , respectively. The correlation between the two methods was close (y=0.92x+0.14, r=0.96; P 13 N-ammonia PET. (orig.)

  12. Characterization of duplex stainless steel weld metals obtained by hybrid plasma-gas metal arc welding

    OpenAIRE

    Yurtisik,Koray; Tirkes,Suha; Dykhno,Igor; Gur,C. Hakan; Gurbuz,Riza

    2013-01-01

    Despite its high efficiency, autogenous keyhole welding is not well-accepted for duplex stainless steels because it causes excessive ferrite in as-welded duplex microstructure, which leads to a degradation in toughness and corrosion properties of the material. Combining the deep penetration characteristics of plasma arc welding in keyhole mode and metal deposition capability of gas metal arc welding, hybrid plasma - gas metal arc welding process has considered for providing a proper duplex mi...

  13. Hydrogeological investigations in the Harwell region: the use of environmental isotopes, inert gas contents, and the uranium decay series

    International Nuclear Information System (INIS)

    Alexander, J.; Andrews, J.N.

    1984-12-01

    A comprehensive range of environmental isotopes, radioelement and dissolved gas contents have been measured in groundwaters from the high permeability formations of the Harwell area. These analyses were undertaken as part of a hydrochemical validation of groundwater circulation patterns derived from potentiometric data. These investigations have focused upon the Corallian and Great Oolite formations since these sandwich the Oxford Clay. Geochemical, isotopic, radioelement and inert gas studies have demonstrated consistent trends which substantiate fluid migration patterns derived from hydraulic considerations. Groundwaters at downdip localities in both the Corallian and Great Oolite formations are the oldest waters sampled from the region. Variations in trends in parameters can be attributed to cross-formational flow and subsequent mixing of groundwaters. Individually these techniques can only provide limited information, but the combination of methods used have provided corroborative evidence concerning the direction of fluid circulation in the Harwell region. (author)

  14. Drying of encapsulated parts (nuclear fuel rods) in applying vacuum, by introducing dehydratings, vacuum, and filling with an inert gas

    International Nuclear Information System (INIS)

    Johnson, C.R.

    1976-01-01

    This invention concerns a decontamination technique, in particular a process and equipment for extracting the water contained in fuel rods and other similar components of a nuclear reactor. The extraction of the contaminants contained in the fuel rods is carried out by a standard method by drilling a small hole in the surface of the cladding and applying a vacuum to bleed the rod of its impurities (moisture and gas). The invention consists for example in applying a vacuum at the hole drilled in the cladding to extract the contaminants and introducing spirit into the rod through the same orifice. The spirit absorbs the remaining liquid and other impurities. The spirit charged with the impurities is then pumped out by the same aperture by means of a regulated atmosphere inside a closed receptacle. This receptacle is then filled with an inert gas cooled to ambient temperature. The rods are then pressurised and the small orifice is sealed [fr

  15. Conversion of continuous-direct-current TIG welder to pulse-arc operation

    Science.gov (United States)

    Lien, D. R.

    1969-01-01

    Electronics package converts a continuous-dc tungsten-inert gas welder for pulse-arc operation. Package allows presetting of the pulse rate, duty cycle, and current value, and enables welding of various alloys and thicknesses of materials.

  16. Mathematical Modeling of Optical Radiation Emission as a Function of Welding Power during Gas Shielded Metal Arc Welding.

    Science.gov (United States)

    Bauer, Stefan; Janßen, Marco; Schmitz, Martin; Ott, Günter

    2017-11-01

    Arc welding is accompanied by intense optical radiation emission that can be detrimental not only for the welder himself but also for people working nearby or for passersby. Technological progress advances continuously in the field of joining, so an up-to-date radiation database is necessary. Additionally, many literature irradiance data have been measured for a few welding currents or for parts of the optical spectral region only. Within this paper, a comprehensive study of contemporary metal active gas, metal inert gas, and cold metal transfer welding is presented covering optical radiation emission from 200 up to 2,700 nm by means of (spectro-) radiometric measurements. The investigated welding currents range from 70 to 350 A, reflecting values usually applied in industry. Based upon these new irradiance data, three mathematical models were derived in order to describe optical radiation emission as a function of welding power. The linear, exponential, and sigmoidal emission models depend on the process variant (standard or pulsed) as well as on the welding material (mild and stainless steel, aluminum). In conjunction with the corresponding exposure limit values for incoherent optical radiation maximum permissible exposure durations were calculated as a function of welding power. Typical times are shorter than 1 s for the ultraviolet spectral region and range from 1 to 10 s for visible radiation. For the infrared regime, exposure durations are of the order of minutes to hours. Finally, a validation of the metal active gas emission models was carried out with manual arc welding.

  17. Numerical simulation of gas metal arc welding parametrical study

    International Nuclear Information System (INIS)

    Szanto, M.; Gilad, I.; Shai, I.; Quinn, T.P.

    2002-01-01

    The Gas Metal Arc Welding (GMAW) is a widely used welding process in the industry. The process variables are usually determined through extensive experiments. Numerical simulation, reduce the cost and extends the understanding of the process. In the present work, a versatile model for numerical simulation of GMAW is presented. The model provides the basis for fundamental understanding of the process. The model solves the magneto-hydrodynamic equations for the flow and temperature fields of the molten electrode and the plasma simultaneously, to form a fully coupled model. A commercial CFD code was extended to include the effects of radiation, Lorentz forces, Joule heating and thermoelectric effects. The geometry of the numerical model assembled to fit an experimental apparatus. To demonstrate the method, an aluminum electrode was modeled in a pure argon arc. Material properties and welding parameters are the input variables in the numerical model. In a typical process, the temperature distribution of the plasma is over 15000 K, resulting high non-linearity of the material properties. Moreover, there is high uncertainty in the available property data, at that range of temperatures. Therefore, correction factors were derived for the material properties to adjust between the numerical and the experimental results. Using the compensated properties, parametric study was performed. The effects of the welding parameters on the process, such the working voltage, electrode feed rate and shielding gas flow, were derived. The principal result of the present work is the ability to predict, by numerical simulation, the mode, size and frequency of the metal transferred from the electrode, which is the main material and energy source for the welding pool in GMAW

  18. Estimation of radiation exposure associated with inert gas radionuclides discharged to the environment by the nuclear power industry

    International Nuclear Information System (INIS)

    Bryant, P.M.; Jones, J.A.

    1973-05-01

    Several fission product isotopes of krypton and xenon are formed during operation of nuclear power stations, while other radioactive inert gases, notably isotopes of argon and nitrogen, are produced as neutron activation products. With the exception of 85 Kr these radionuclides are short-lived, and the containment and hold-up arrangements in different reactor systems influence the composition of the inert gas mixtures discharged to the environment. Cooling of irradiated fuel before chemical reprocessing reduces very substantially the amounts of the short-lived krypton and xenon isotopes available for discharge at reprocessing plants, but almost all the 85 Kr formed in the fuel is currently discharged to atmosphere from these plants. Estimates are made of the radiation exposure of the public associated with these discharges to atmosphere taking into account the type of radiation emitted, radioactive half-life and the local, regional and world-wide populations concerned. Such estimates are often based on simple models in which activity is assumed to be distributed in a semi-infinite cloud. The model used in this assessment takes into account the finite cloud near the point of its discharge and its behaviour when dispersion in the atmosphere is affected by the presence of buildings. This is particularly important in the case of discharges from those reactors which do not have high stacks. The model also provides in detail for the continued world-wide circulation of the longer-lived 85 Kr. (author)

  19. Transformation of a beta gamma hot-cell under air in a tight hot-cell under inert gas

    International Nuclear Information System (INIS)

    Lambert, G.

    1981-05-01

    For several years now, fuel elements from graphite gas reactors have been stored in pools at the Cadarache Center after having been subjected (in general) to laboratory examinations. The CEA has adopted the following re-transfer procedure for these fuel elements while awaiting reprocessing: the fuel elements are extracted from their existing cartridges and transferred into new welded stainless steel containers capable of assuring long term storage. The storage, however, envisaged is temporary and is realized in the Pegase pool, specially adapted for this purpose. This re-transfer operation is envisaged for some 2.300 containers. All the appropriate safety measures will be taken. The various different fuel materials handled are often highly irradiated. The presence of water in certain containers due to loss of leaktightness has led to a series of chemical reactions (corrosion of uranium by water, reactions with magnesium, formation of hydrides). As a result, existing envelopes can contain UO 2 , UH 3 and hydrogen; operations must therefore being carried out in an inert atmosphere (preferably argon). The re-transfer process can not therefore be carried out in a conventional cell. It is therefore envisaged to carry out this work in a leaktight cell in an inert atmosphere. A laboratory cell could be modified to perform these functions. This cell would be reconverted to its original state when operations terminate (in about 3 years time) [fr

  20. Sound produced by an oscillating arc in a high-pressure gas

    Science.gov (United States)

    Popov, Fedor K.; Shneider, Mikhail N.

    2017-08-01

    We suggest a simple theory to describe the sound generated by small periodic perturbations of a cylindrical arc in a dense gas. Theoretical analysis was done within the framework of the non-self-consistent channel arc model and supplemented with time-dependent gas dynamic equations. It is shown that an arc with power amplitude oscillations on the order of several percent is a source of sound whose intensity is comparable with external ultrasound sources used in experiments to increase the yield of nanoparticles in the high pressure arc systems for nanoparticle synthesis.

  1. Interactions between laser and arc plasma during laser-arc hybrid welding of magnesium alloy

    Science.gov (United States)

    Liu, Liming; Chen, Minghua

    2011-09-01

    This paper presents the results of the investigation on the interactions between laser and arc plasma during laser-arc hybrid welding on magnesium alloy AZ31B using the spectral diagnose technique. By comparably analyzing the variation in plasma information (the shape, the electron temperature and density) of single tungsten inert gas (TIG) welding with the laser-arc hybrid welding, it is found that the laser affects the arc plasma through the keyhole forming on the workpiece. Depending on the welding parameters there are three kinds of interactions taking place between laser and arc plasma.

  2. Physical characteristics of welding arc ignition process

    Science.gov (United States)

    Shi, Linan; Song, Yonglun; Xiao, Tianjiao; Ran, Guowei

    2012-07-01

    The existing research of welding arc mainly focuses on the stable combustion state and the research on the mechanism of welding arc ignition process is quite lack. The tungsten inert gas(TIG) touch arc ignition process is observed via a high speed camera and the high time resolution spectral diagnosis system. The changing phenomenon of main ionized element provided the electrons in the arc ignition is found. The metallic element is the main contributor to provide the electrons at the beginning of the discharging, and then the excitated shielding gas element replaces the function of the metallic element. The electron density during the period of the arc ignition is calculated by the Stark-broadened lines of Hα. Through the discussion with the repeatability in relaxation phenomenon, the statistical regularity in the arc ignition process is analyzed. The similar rules as above are observed through the comparison with the laser-assisted arc ignition experiments and the metal inert gas(MIG) arc ignition experiments. This research is helpful to further understanding on the generation mechanism of welding arc ignition and also has a certain academic and practical significance on enriching the welding physical theoretical foundation and improving the precise monitoring on automatic arc welding process.

  3. Novel manufacturing process of nanoparticle/Al composite filler metals of tungsten inert gas welding by accumulative roll bonding

    Energy Technology Data Exchange (ETDEWEB)

    Fattahi, M., E-mail: fattahi.put@gmail.com [Technical Inspection Engineering Department, Petroleum University of Technology, Abadan (Iran, Islamic Republic of); Noei Aghaei, V. [Aerospace Engineering Department, Sharif University of Technology, Tehran (Iran, Islamic Republic of); Dabiri, A.R. [Technical Inspection Engineering Department, Petroleum University of Technology, Abadan (Iran, Islamic Republic of); Amirkhanlou, S. [Young Researchers and Elite Club, Najafabad Branch, Islamic Azad University, Najafabad (Iran, Islamic Republic of); Akhavan, S.; Fattahi, Y. [Materials Engineering Department, Isfahan University of Technology, Isfahan (Iran, Islamic Republic of)

    2015-11-11

    In the present work, accumulative roll bonding (ARB) was used as an effective method for manufacturing nanoparticle/Al composite filler metals of tungsten inert gas (TIG) welding. After welding, the distribution of ceramic nanoparticles and mechanical properties of welds were investigated. By applying ARB, ceramic nanoparticles were uniformly dispersed in the composite filler metals. Consequently, the welds produced by these filler metals had a uniform dispersion of ceramic nanoparticles in their compositions. The test results showed that the yield strength of welds was greatly increased when using the nanoparticle/Al composite filler metals. The improvement in the yield strength was attributed to the coefficient of thermal expansion mismatch and Orowan strengthening mechanisms. Therefore, according to the results presented in this paper, it can be concluded that the nanoparticle/Al composite filler metals can serve as a novel filler metal for TIG welding of aluminum and its alloys.

  4. The effects of alloying elements on microstructures and mechanical properties of tungsten inert gas welded AZ80 magnesium alloys joint

    Science.gov (United States)

    Li, Hui; Zhang, Jiansheng; Ding, Rongrong

    2017-11-01

    The effects of alloying elements on the macrostructures, microstructures and tensile strength of AZ80 Mg alloy weldments were studied in the present study. The results indicate that with the decrease of Al element content of filler wire, the welding defects of seam are gradually eliminated and the β-Mg17Al12 phases at α-Mg boundaries are refined and become discontinuous, which are beneficial to the improvement of tensile strength. With AZ31 Mg alloy filler wire, the maximum tensile strength of AZ80 weldment is 220 MPa and fracture occurs at the welding seam of joint. It is experimentally proved that robust AZ80 Mg alloy joints can be obtained by tungsten inert gas (TIG) welding process with AZ31 Mg alloy filler wire. However, further study is required to improve the microstructures and reduce welding defects of joint in order to further improve the joining strength of AZ80 Mg alloy joint.

  5. Corrosion characterisation of laser beam and tungsten inert gas weldment of nickel base alloys: Micro-cell technique

    International Nuclear Information System (INIS)

    Abraham, Geogy J.; Kain, V.; Dey, G.K.; Raja, V.S.

    2015-01-01

    Highlights: • Grain matrix showed better corrosion resistance than grain boundary. • Microcell studies showed distinct corrosion behaviour of individual regions of weldment. • TIG welding resulted in increased stable anodic current density on weld fusion zone. • LB welding resulted in high stable anodic current density for heat affected zone. - Abstract: The electrochemical studies using micro-cell technique gave new understanding of electrochemical behaviour of nickel base alloys in solution annealed and welded conditions. The welding simulated regions depicted varied micro structural features. In case of tungsten inert gas (TIG) weldments, the weld fusion zone (WFZ) showed least corrosion resistance among all other regions. For laser beam (LB) weldments it was the heat-affected zone (HAZ) that showed comparatively high stable anodic current density. The high heat input of TIG welding resulted in slower heat dissipation hence increased carbide precipitation and segregation in WFZ resulting in high stable anodic current density

  6. Deformation behavior of Zircaloy-4 cladding tubes under inert gas conditions in the temperature range from 600 to 12000C

    International Nuclear Information System (INIS)

    Hofmann, P.; Raff, S.; Gausmann, G.

    1981-07-01

    Within the temperature range from 600 0 to 1200 0 isothermal, isobaric creep rupture experiments were performed under inert gas with short Zircaloy-4 tube specimens in order to obtain experimental data supporting the development of the NORA cladding tube deformation model. The values of the tube inner pressure were so selected that the time-to-failure values varied between 2 and 2000 s. The corresponding creep rupture curves are indicated. Besides the temperature and the burst pressure the development of deformation over time of the tube specimens was measured. This allowed to draw diagrams of stress, strain rate and strain. On account of the type of specimen heating applied (radiation heating) the temperature difference at the cladding tube circumference is very small ( [de

  7. Convection Study by PIV Method Within Horizontal Liquid Layer Evaporating Into Inert Gas Flow

    Directory of Open Access Journals (Sweden)

    Kreta Aleksei

    2016-01-01

    Full Text Available The paper is devoted to the experimental study of convection in a horizontal evaporating liquid layer (ethanol of limited size under the action of gas flow (air. The two-dimensional velocity field in the liquid layer is obtained using the PIV method. The existence of a vortex convective flow within a liquid layer directed towards the gas flow has been revealed.

  8. Modeled heating and surface erosion comparing motile (gas borne) and stationary (surface coating) inert particle additives

    International Nuclear Information System (INIS)

    Buckingham, A.C.; Siekhaus, W.J.

    1982-01-01

    The unsteady, non-similar, chemically reactive, turbulent boundary layer equations are modified for gas plus dispersed solid particle mixtures, for gas phase turbulent combustion reactions and for heterogeneous gas-solid surface erosive reactions. The exterior (ballistic core) edge boundary conditions for the solutions are modified to include dispersed particle influences on core propellant combustion-generated turbulence levels, combustion reactants and products, and reaction-induced, non-isentropic mixture states. The wall surface (in this study it is always steel) is considered either bare or coated with a fixed particle coating which is conceptually non-reactive, insulative, and non-ablative. Two families of solutions are compared. These correspond to: (1) consideration of gas-borne, free-slip, almost spontaneously mobile (motile) solid particle additives which influence the turbulent heat transfer at the uncoated steel surface and, in contrast, (2) consideration of particle-free, gas phase turbulent heat transfer to the insulated surface coated by stationary particles. Significant differences in erosive heat transfer are found in comparing the two families of solutions over a substantial range of interior ballistic flow conditions. The most effective influences on reducing erosive heat transfer appear to favor mobile, gas-borne particle additives

  9. Performance and emission characteristics of the thermal barrier coated SI engine by adding argon inert gas to intake mixture

    Directory of Open Access Journals (Sweden)

    T. Karthikeya Sharma

    2015-11-01

    Full Text Available Dilution of the intake air of the SI engine with the inert gases is one of the emission control techniques like exhaust gas recirculation, water injection into combustion chamber and cyclic variability, without scarifying power output and/or thermal efficiency (TE. This paper investigates the effects of using argon (Ar gas to mitigate the spark ignition engine intake air to enhance the performance and cut down the emissions mainly nitrogen oxides. The input variables of this study include the compression ratio, stroke length, and engine speed and argon concentration. Output parameters like TE, volumetric efficiency, heat release rates, brake power, exhaust gas temperature and emissions of NOx, CO2 and CO were studied in a thermal barrier coated SI engine, under variable argon concentrations. Results of this study showed that the inclusion of Argon to the input air of the thermal barrier coated SI engine has significantly improved the emission characteristics and engine’s performance within the range studied.

  10. The injection of inert gas ions into solids: their trapping and escape

    International Nuclear Information System (INIS)

    Carter, G.; Armour, D.G.; Donnelly, S.E.; Ingram, D.C.; Webb, R.P.

    1980-01-01

    Basic information is required to understand fission gas generation and its consequence for swelling and embrittlement in fission reactors, for understanding and controlling first wall problems in fusion reactors and for attempting to design storage for active gas waste. In all of these areas the rare gas atoms are generated with kinetic energy and may thus interact differently, during their slowing down, with the solid than if they had been introduced more gently (e.g. via diffusion) into the solid. An important method of simulating the behaviour of such energetic rare gas atoms in solids is via external irradiation of the solid with rare gas ions of appropriate species and energies and it is the purpose of this review to evaluate studies of this nature. The review is divided into three parts. The first describes experimental techniques, discusses the results of measurements of how ions penetrate into and may be retained in a solid, and outlines theoretical interpretations of the data. The mechanisms of gas atom dissolution and thermal transport in solids are of profound importance and so, in the second part of this review, attention is devoted to how the technique of post-implantation thermal evolution spectrometry can be employed to attempt to understand some of these processes. Particular attention is paid to the difficulties of unique interpretation of evolution spectra. In the final section, consideration will be given to the processes which lead to the inevitable saturation of solids undergoing continued irradiation with rare gas ions and experimental measurements and their probable interpretation will be discussed. Since many materials are of importance in the context of this symposium, reference will be made to as broad a range of studies as possible. (author)

  11. Investigation of fracture in pressurized gas metal arc welded beryllium

    International Nuclear Information System (INIS)

    Heiple, C.R.; Merlini, R.J.; Adams, R.O.

    1976-01-01

    Premature failures during proof testing of pressurized-gas-metal-arc (PGMA) welded beryllium assemblies were investigated. The failures were almost entirely within the beryllium (a forming grade, similar to HP-10 or S-240), close to and parallel to the weld interface. The aluminum-silicon weld filler metal deposit was not centered in the weld groove in the failed assemblies, and failure occurred on the side of the weld opposite the bias in the weld deposit. Tensile tests of welded samples demonstrated that the failures were unrelated to residual machining damage from cutting the weld groove, and indicated small lack-of-fusion areas near the weld start to be the most likely origin of the failures. Acoustic emission was monitored during tensile tests of the welds. The majority of acoustic emission was probably from crack propagation through the weld filler metal. Tensile bars cut from the region of the weld start behaved differently; they failed at lower loads and exhibited an acoustic emission behavior believed to be from cracking in the weld metal-beryllium interface. Improvement in the quality of these and similar beryllium welds can therefore most likely be made by centering the weld deposit and reducing the size of the weld start defect. 21 fig

  12. A prediction of the inert gas solubilities in stoichiometric molten UO2

    International Nuclear Information System (INIS)

    Gunnerson, F.S.; Cronenberg, A.W.

    1975-01-01

    To analyze the effect of fission gas behaviour on fast reactor fuels during a hypothetical overpower transient, the solubility characteristics of the noble gases in molten UO 2 have been assessed. To accomplish this, a theoretical estimation of such solubilities is made by determining the reversible work required to introduce a hard sphere, the size of the gas atom, into the liquid solvent. Results indicate that the solubility of the noble gases in molten UO 2 is quite low, the molar fraction of gas-to-liquid being approximately 10 -6 . Such a low solubility of fission gases suggests that for preirradiated fuels, added swelling or formation may occur upon melting. In addition, such low solubility potential indicates that the fission gases do not play an appreciable role in the fragmentation of molten UO 2 upon quenching in sodium coolant. (Auth.)

  13. Fatigue assessment of a double submerged arc welded gas pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Fazzini, Pablo; Otegui, Jose Luis [Universidad Nacional Mar del Plata, Mar del Plata (Argentina). Instituto de Ciencia y Tecnologia de Materiales (INTEMA); Teutonico, Mauricio; Manfredi, Carlos [GIE S.A., Mar del Plata (Argentina)

    2005-07-01

    An uncommon blowout in a 24'' diameter, 7 mm thick API 5L X52 gas pipeline was due to fracture at the longitudinal double submerged arc weld. Oddly enough for gas pipelines, it was found that fatigue cracks had propagated from a large embedded weld defect of lack of fusion resulting from severe geometrical mismatch between inner and outer weld passes. What makes this failure particularly interesting is that: previous in line inspections failed to detect any defect, no evidence of third party damage was found, and very few large pressure cycles had been recorded during the last 5 years of service, which were believed to be representative of the entire service life of the pipeline. Fatigue tests were carried out to characterize propagation of fatigue cracks in weld metal, it was found that a large Paris exponent made the few large amplitude cycles most contributing to crack propagation. Crack growth path and striation patterns were studied. Fatigue growth was modelled by integrating experimental results and by extrapolating striation spacing in the fracture surface of the failed pipe. Crack growth path and striation patterns were studied. It was found that microstructure discontinuities govern propagation at low {delta}K, but one striation per cycle was produced at large {delta}K, due to a mostly ductile propagation mode. Fatigue growth was modelled by integrating experimental results and by extrapolating striation spacing in the fracture surface of the failed pipe. It was found that in the early life of the line many more large pressure cycles than expected had occurred. Good correspondence between predicted and actual fatigue lives was in this way obtained (author)

  14. Fatigue assessment of a double submerged arc welded gas pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Fazzini, Pablo; Otegui, Jose Luis [Universidad Nacional Mar del Plata, Mar del Plata (Argentina). Instituto de Ciencia y Tecnologia de Materiales (INTEMA); Teutonico, Mauricio; Manfredi, Carlos [GIE S.A., Mar del Plata (Argentina)

    2005-07-01

    An uncommon blowout in a 24'' diameter, 7 mm thick API 5L X52 gas pipeline was due to fracture at the longitudinal double submerged arc weld. Oddly enough for gas pipelines, it was found that fatigue cracks had propagated from a large embedded weld defect of lack of fusion resulting from severe geometrical mismatch between inner and outer weld passes. What makes this failure particularly interesting is that: previous in line inspections failed to detect any defect, no evidence of third party damage was found, and very few large pressure cycles had been recorded during the last 5 years of service, which were believed to be representative of the entire service life of the pipeline. Fatigue tests were carried out to characterize propagation of fatigue cracks in weld metal, it was found that a large Paris exponent made the few large amplitude cycles most contributing to crack propagation. Crack growth path and striation patterns were studied. Fatigue growth was modelled by integrating experimental results and by extrapolating striation spacing in the fracture surface of the failed pipe. Crack growth path and striation patterns were studied. It was found that microstructure discontinuities govern propagation at low {delta}K, but one striation per cycle was produced at large {delta}K, due to a mostly ductile propagation mode. Fatigue growth was modelled by integrating experimental results and by extrapolating striation spacing in the fracture surface of the failed pipe. It was found that in the early life of the line many more large pressure cycles than expected had occurred. Good correspondence between predicted and actual fatigue lives was in this way obtained (author)

  15. A thermodynamics model for morphology prediction of aluminum nano crystals fabricated by the inert gas condensation method

    Science.gov (United States)

    Wen, Yu; Xia, Dehong

    2018-03-01

    The purpose of this study is to provide scientific guidance for the morphological control of nanoparticle synthesis using the gas phase method. A universal thermodynamics model is developed to predict the morphology of nanoparticles fabricated using the inert gas condensation method. By using this model, the morphologies of aluminum nanocrystals are predicted under various preparation conditions. There are two types of energy that jointly determine the formation of nanoparticle morphology—Gibbs free energy for nanoparticles and energy variation during the process. The results show that energy variation dominates morphology formation when the cooling rate is less than 2 × 1011 K s-1 in the aluminum nanocrystal production process. At the beginning of the nanoparticle growth, the most stable morphology is predicted to be spherical, but the energetically preferred morphology becomes cubic as the particle grows. The turning point in the particle size at which spherical morphology is no longer the most stable morphology is exhibited as a function of pressure in a condensation chamber for different cooling rates. In this paper, we focus on the need for morphology prediction based on preparation conditions. It is concluded that nanoparticles with various morphologies could be obtained by adjusting the cooling rate and pressure in the condensation chamber.

  16. Deliberation of arc plasma characteristics according to experimental results in a typical gas circuit-breaker

    International Nuclear Information System (INIS)

    Borghei, M.

    2005-01-01

    One of the industrial plasma applications is in the gas circuit breakers (GCB) and switching processes. During GCB operation and opening of its two contacts, current flows through of the inter-electrode medium (generally SF 6 or its mixture) and electric arc forms from the plasma that has been created between the contacts. The electric arc is a self-sustained discharge having low voltage drop and able to support great amplitudes of current. The technical basis of circuit breaker is: initiating arc plasma, flowing a large current, cooling it effectively to avoid re-ignition, and finally the transition from a well-conducting medium into insulating gas space in a very short time interval. In other words, for a successful interruption we need to know about power brought to the arc and that of removed. In this paper an attempt has been made to study, characterize and understand some arc behaviors such as arc conductance and its changes according to recorded current and voltage traces experimentally. From physical point of view, there are different phenomena that affect on arc behavior. According to methodology used here, we tried to understand some of arc behavior from experimental results and finally we extract some arc parameters. (author)

  17. The injection of inert gas ions into solids: their trapping and escape

    International Nuclear Information System (INIS)

    Carter, G.; Armour, D.G.; Donnelly, S.E.; Ingram, D.C.; Webb, R.P.

    1980-01-01

    The first part of this contribution will review experimental studies of the trapping probabilities of ions injected into solids as a function of ion energy and indicate how the data can be modelled theoretically. It will be demonstrated that trapping is a two stage process, the first involving penetration into the solid and the second requiring atom dissolution and experimental evidence will be cited to show how the latter process may be dominant for light ions which create little radiation damage. For low ion fluences, injected atoms are generally trapped in isolation but as fluence increases gas-defect complexes are formed and it will be shown how post bombardment thermal evaluation studies can provide evidence for the growth of these complexes. Concomitant with trapping however, dissolved gas may be evolved from the solid by some form of sputtering process, sometimes by mechanisms much more efficient than congruent sputtering of the solid together with the trapped species. Measurements of the trapped atom concentration-ion fluence behaviour and of the evolution of one initially trapped species by bombardment with a second species provide information on the physical processes involved in trapped atom sputtering and upon the mechanism of gas incorporation saturation and experimental studies in this area, together with some first approximation theoretical investigations will be discussed. It will be shown that an important mechanism in dictating incorporation saturation, in addition to sputtering, is the atomic saturation of the solid by the implant. (author)

  18. Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding

    Science.gov (United States)

    2013-05-01

    H.K.D.H. Bhadeshia, A Model for the Microstruc- ture of Some Advanced Bainitic Steels , Mater. Trans., 1991, 32, p 689–696 19. G.J. Davies and J.G. Garland...REPORT Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding 14. ABSTRACT 16. SECURITY...Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding Report Title ABSTRACT A fully coupled (two-way

  19. The Influences of Time and Velocity of Inert Gas on the Quality of theProcessing Product of Graphite Matrix on the Baking Step

    International Nuclear Information System (INIS)

    Imam-Dahroni; Dwi-Herwidhi; NS, Kasilani

    2000-01-01

    The research of the synthesis of matrix graphite on the step of bakingprocess was conducted, by focusing on the influence of time and velocityvariables of the inert gas. The investigation on baking times ranging from 5minutes to 55 minutes and by varying the velocity of inert gas from 0.30l/minute to 3.60 l/minute, resulted the product of different matrix.Optimizing at the time of operation and the flow rate of argon gas indicatedthat the baking time for 30 minutes and by the flow rate of argon gas of 2.60l/minute resulted best matrix graphite that has a hardness value of 11kg/mm 2 of hardness and the ductility of 1800 Newton. (author)

  20. Three-dimensional modelling of arc behaviour and gas shield quality in tandem gas-metal arc welding using anti-phase pulse synchronization

    International Nuclear Information System (INIS)

    Schnick, M; Lohse, M; Fuessel, U; Wilhelm, G; Murphy, A B

    2011-01-01

    The paper presents a transient three-dimensional model of an anti-phase-synchronized pulsed tandem gas-metal arc welding process, which is used to analyse arc interactions and their influence on the gas shield flow. The shielding gases considered are pure argon and a mixture of argon with 18% CO 2 . Comparison of the temperature fields predicted by the model with high-speed images indicates that the essential features of the interactions between the arcs are captured. The paper demonstrates strong arc deflection and kinking, especially during the low-current phase of the pulse, in agreement with experimental observations. These effects are more distinct for the argon mixture with 18% CO 2 . The second part of the paper demonstrates the effects of arc deflection and instabilities on the shielding gas flow and the occurrence of air contamination in the process region. The results allow an improved understanding of the causes of periodic instabilities and weld seam imperfections such as porosity, spatter, heat-tint oxidation and fume deposits.

  1. Approximate entropy—a new statistic to quantify arc and welding process stability in short-circuiting gas metal arc welding

    International Nuclear Information System (INIS)

    Cao Biao; Xiang Yuanpeng; Lü Xiaoqing; Zeng Min; Huang Shisheng

    2008-01-01

    Based on the phase state reconstruction of welding current in short-circuiting gas metal arc welding using carbon dioxide as shielding gas, the approximate entropy of welding current as well as its standard deviation has been calculated and analysed to investigate their relation with the stability of electric arc and welding process. The extensive experimental and calculated results show that the approximate entropy of welding current is significantly and positively correlated with arc and welding process stability, whereas its standard deviation is correlated with them negatively. A larger approximate entropy and a smaller standard deviation imply a more stable arc and welding process, and vice versa. As a result, the approximate entropy of welding current promises well in assessing and quantifying the stability of electric arc and welding process in short-circuiting gas metal arc welding

  2. Problems of hydrogen - water vapor - inert gas mixture use in heavy liquid metal coolant technology

    International Nuclear Information System (INIS)

    Ul'yanov, V.V.; Martynov, P.N.; Gulevskij, V.A.; Teplyakov, Yu.A.; Fomin, A.S.

    2014-01-01

    The reasons of slag deposit formation in circulation circuits with heavy liquid metal coolants, which can cause reactor core blockage, are considered. To prevent formation of deposits hydrogen purification of coolant and surfaces of circulation circuit is used. It consists in introduction of gaseous mixtures hydrogen - water vapor - rare gas (argon or helium) directly into coolant flow. The principle scheme of hydrogen purification and the processes occurring during it are under consideration. Measures which make it completely impossible to overlap of the flow cross section of reactor core, steam generators, pumps and other equipment by lead oxides in reactor facilities with heavy liquid metal coolants are listed [ru

  3. A comparative evaluation of microstructural and mechanical behavior of fiber laser beam and tungsten inert gas dissimilar ultra high strength steel welds

    Directory of Open Access Journals (Sweden)

    Jaiteerth R. Joshi

    2016-12-01

    Full Text Available The influence of different welding processes on the mechanical properties and the corresponding variation in the microstructural features have been investigated for the dissimilar weldments of 18% Ni maraging steel 250 and AISI 4130 steel. The weld joints are realized through two different fusion welding processes, tungsten inert arc welding (TIG and laser beam welding (LBW, in this study. The dissimilar steel welds were characterized through optical microstructures, microhardness survey across the weldment and evaluation of tensile properties. The fiber laser beam welds have demonstrated superior mechanical properties and reduced heat affected zone as compared to the TIG weldments.

  4. Workplace exposure to nanoparticles from gas metal arc welding process

    International Nuclear Information System (INIS)

    Zhang, Meibian; Jian, Le; Bin, Pingfan; Xing, Mingluan; Lou, Jianlin; Cong, Liming; Zou, Hua

    2013-01-01

    Workplace exposure to nanoparticles from gas metal arc welding (GMAW) process in an automobile manufacturing factory was investigated using a combination of multiple metrics and a comparison with background particles. The number concentration (NC), lung-deposited surface area concentration (SAC), estimated SAC and mass concentration (MC) of nanoparticles produced from the GMAW process were significantly higher than those of background particles before welding (P < 0.01). A bimodal size distribution by mass for welding particles with two peak values (i.e., 10,000–18,000 and 560–320 nm) and a unimodal size distribution by number with 190.7-nm mode size or 154.9-nm geometric size were observed. Nanoparticles by number comprised 60.7 % of particles, whereas nanoparticles by mass only accounted for 18.2 % of the total particles. The morphology of welding particles was dominated by the formation of chain-like agglomerates of primary particles. The metal composition of these welding particles consisted primarily of Fe, Mn, and Zn. The size distribution, morphology, and elemental compositions of welding particles were significantly different from background particles. Working activities, sampling distances from the source, air velocity, engineering control measures, and background particles in working places had significant influences on concentrations of airborne nanoparticle. In addition, SAC showed a high correlation with NC and a relatively low correlation with MC. These findings indicate that the GMAW process is able to generate significant levels of nanoparticles. It is recommended that a combination of multiple metrics is measured as part of a well-designed sampling strategy for airborne nanoparticles. Key exposure factors, such as particle agglomeration/aggregation, background particles, working activities, temporal and spatial distributions of the particles, air velocity, engineering control measures, should be investigated when measuring workplace

  5. Workplace exposure to nanoparticles from gas metal arc welding process

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Meibian [Zhejiang Provincial Center for Disease Control and Prevention (China); Jian, Le [Curtin University of Technology, School of Public Health, Curtin Health Innovation Research Institute (Australia); Bin, Pingfan [Wujin District Center for Disease Control and Prevention (China); Xing, Mingluan [Zhejiang Provincial Center for Disease Control and Prevention (China); Lou, Jianlin [Zhejiang Academy of Medical Sciences (China); Cong, Liming; Zou, Hua, E-mail: hzou@cdc.zj.cn [Zhejiang Provincial Center for Disease Control and Prevention (China)

    2013-11-15

    Workplace exposure to nanoparticles from gas metal arc welding (GMAW) process in an automobile manufacturing factory was investigated using a combination of multiple metrics and a comparison with background particles. The number concentration (NC), lung-deposited surface area concentration (SAC), estimated SAC and mass concentration (MC) of nanoparticles produced from the GMAW process were significantly higher than those of background particles before welding (P < 0.01). A bimodal size distribution by mass for welding particles with two peak values (i.e., 10,000–18,000 and 560–320 nm) and a unimodal size distribution by number with 190.7-nm mode size or 154.9-nm geometric size were observed. Nanoparticles by number comprised 60.7 % of particles, whereas nanoparticles by mass only accounted for 18.2 % of the total particles. The morphology of welding particles was dominated by the formation of chain-like agglomerates of primary particles. The metal composition of these welding particles consisted primarily of Fe, Mn, and Zn. The size distribution, morphology, and elemental compositions of welding particles were significantly different from background particles. Working activities, sampling distances from the source, air velocity, engineering control measures, and background particles in working places had significant influences on concentrations of airborne nanoparticle. In addition, SAC showed a high correlation with NC and a relatively low correlation with MC. These findings indicate that the GMAW process is able to generate significant levels of nanoparticles. It is recommended that a combination of multiple metrics is measured as part of a well-designed sampling strategy for airborne nanoparticles. Key exposure factors, such as particle agglomeration/aggregation, background particles, working activities, temporal and spatial distributions of the particles, air velocity, engineering control measures, should be investigated when measuring workplace

  6. Evaporation release behavior of volatile fission products from liquid sodium pool to the inert cover gas

    Energy Technology Data Exchange (ETDEWEB)

    Nakagiri, T; Miyahara, S [Oarai Engineering Center, Power Reactor and Nuclear Fuel Development Corp., Oaraimachi, Ibaraki (Japan)

    1996-12-01

    In fuel failure of sodium cooled fast breeder reactors, released volatile fission products (VFPs) such as iodine and cesium from the fuel will be dissolved into the liquid sodium coolant and transferred to the cover vaporization. In the cover gas system of the reactor, natural convection occurs due to temperature differences between the sodium pool and the gas phase. The release rates of VFPs together with sodium vaporization are considered to be controlled by the convection. In this study, three analytical models are developed and examined to calculate the transient release rates using the equilibrium partition coefficients of VFPs. The calculated release rates are compared with experimental results for sodium and sodium iodide. The release rate of sodium is closest to the calculation by the heterogeneous nucleation theory. The release rate of sodium iodide obtained from the experiment is between the release rates calculated by the model based on heat-and-mass transfer analogy and the Hill`s theory. From this study, it is confirmed that the realistic release rate of sodium is able to be calculated by the model based on the heterogeneous nucleation theory. The conservative release rate of sodium iodide is able to be calculated by the model based on the Hill`s theory using the equilibrium partition coefficient of sodium iodide. (author) 7 figs., 1 tab., 3 refs.

  7. Process for the manufacture of a gas largely free of inert gases for synthesis. Verfahren zur Herstellung eines weitgehend inertfreien Gases zur Synthese

    Energy Technology Data Exchange (ETDEWEB)

    Eisenlohr, K H; Gaensslen, H; Kriebel, M; Tanz, H

    1983-11-10

    In a process for producing a gas largely free of inert gases for the synthesis of alcohols, particularly methanol, and of hydrocarbons from coal or heavy hydrocarbons by gasification under pressure with oxygen and steam, the crude gas is cooled, the impurities are removed by washing with methanol and the methanol is removed from the cold pure gas by molecular sieves. The pure gas is then cooled further by evaporation and methane is distilled from the liquid part while simultaneously obtaining the synthetic gas consisting of hydrogen and carbon monoxide which is largely free of methane. The methane is wholly or partly compressed and then split into carbon monoxide and hydrogen using steam and oxygen. The split gas is fed back and mixed with the synthesis gas or the partly cleaned crude gas. The synthesis gas heated to the ambient temperature, freed of impurities and free of methane is compressed to the required synthesis pressure.

  8. Ionization processes in combined high-voltage nanosecond - laser discharges in inert gas

    Science.gov (United States)

    Starikovskiy, Andrey; Shneider, Mikhail; PU Team

    2016-09-01

    Remote control of plasmas induced by laser radiation in the atmosphere is one of the challenging issues of free space communication, long-distance energy transmission, remote sensing of the atmosphere, and standoff detection of trace gases and bio-threat species. Sequences of laser pulses, as demonstrated by an extensive earlier work, offer an advantageous tool providing access to the control of air-plasma dynamics and optical interactions. The avalanche ionization induced in a pre-ionized region by infrared laser pulses where investigated. Pre-ionization was created by an ionization wave, initiated by high-voltage nanosecond pulse. Then, behind the front of ionization wave extra avalanche ionization was initiated by the focused infrared laser pulse. The experiment was carried out in argon. It is shown that the gas pre-ionization inhibits the laser spark generation under low pressure conditions.

  9. Spraying of metallic powders by hybrid gas/water torch and the effects of inert gas shrouding

    Czech Academy of Sciences Publication Activity Database

    Kavka, Tetyana; Matějíček, Jiří; Ctibor, Pavel; Hrabovský, Milan

    2012-01-01

    Roč. 21, 3-4 (2012), s. 695-705 ISSN 1059-9630 R&D Projects: GA MPO FR-TI2/702; GA MPO FR-TI2/561 Institutional research plan: CEZ:AV0Z20430508 Keywords : copper * tungsten * hybrid water-gas torch * plasma facing materials * plasma spraying * gas shroud Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 1.481, year: 2012 http://www.springerlink.com/content/j07t3222hnv87882/fulltext.pdf

  10. Modelling of gas-metal arc welding taking into account metal vapour

    Energy Technology Data Exchange (ETDEWEB)

    Schnick, M; Fuessel, U; Hertel, M; Haessler, M [Institute of Surface and Manufacturing Technology, Technische Universitaet Dresden, D-01062 Dresden (Germany); Spille-Kohoff, A [CFX Berlin Software GmbH, Karl-Marx-Allee 90, 10243 Berlin (Germany); Murphy, A B [CSIRO Materials Science and Engineering, PO Box 218, Lindfield NSW 2070 (Australia)

    2010-11-03

    The most advanced numerical models of gas-metal arc welding (GMAW) neglect vaporization of metal, and assume an argon atmosphere for the arc region, as is also common practice for models of gas-tungsten arc welding (GTAW). These models predict temperatures above 20 000 K and a temperature distribution similar to GTAW arcs. However, spectroscopic temperature measurements in GMAW arcs demonstrate much lower arc temperatures. In contrast to measurements of GTAW arcs, they have shown the presence of a central local minimum of the radial temperature distribution. This paper presents a GMAW model that takes into account metal vapour and that is able to predict the local central minimum in the radial distributions of temperature and electric current density. The influence of different values for the net radiative emission coefficient of iron vapour, which vary by up to a factor of hundred, is examined. It is shown that these net emission coefficients cause differences in the magnitudes, but not in the overall trends, of the radial distribution of temperature and current density. Further, the influence of the metal vaporization rate is investigated. We present evidence that, for higher vaporization rates, the central flow velocity inside the arc is decreased and can even change direction so that it is directed from the workpiece towards the wire, although the outer plasma flow is still directed towards the workpiece. In support of this thesis, we have attempted to reproduce the measurements of Zielinska et al for spray-transfer mode GMAW numerically, and have obtained reasonable agreement.

  11. Biomarkers of exposure to stainless steel tungsten inert gas welding fumes and the effect of exposure on exhaled breath condensate.

    Science.gov (United States)

    Riccelli, Maria Grazia; Goldoni, Matteo; Andreoli, Roberta; Mozzoni, Paola; Pinelli, Silvana; Alinovi, Rossella; Selis, Luisella; Mutti, Antonio; Corradi, Massimo

    2018-08-01

    The respiratory tract is the main target organ of the inhaled hexavalent chromium (Cr-VI) and nickel (Ni) contained in stainless steel (SS) welding fumes (WFs). The aim of this study was to investigate the Cr and Ni content of the exhaled breath condensate (EBC) of SS tungsten inert gas (TIG) welders, and relate their concentrations with oxidative stress and inflammatory biomarkers. EBC and urine from 100 SS TIG welders were collected pre-(T 0 ) and post-shift (T 1 ) on a Friday, and pre-shift (T 2 ) on the following Monday morning. Both EBC and urinary Cr concentrations were higher at T 1 (0.08 μg/L and 0.71 μg/g creatinine) and T 0 (0.06 μg/L and 0.74 μg/g creatinine) than at T 2 (below the limit of detection [LOD] and 0.59 μg/g creatinine), and EBC Ni concentrations generally remained welding also play a role in generating lung oxidative stress. Copyright © 2018 Elsevier B.V. All rights reserved.

  12. Low-temperature thermal expansion of pure and inert gas-doped fullerite C sub 6 sub 0

    CERN Document Server

    Aleksandrovskii, A N; Eselson, V B; Gavrilko, V G; Manzhelii, V G; Udovidchenko, B G; Bakai, A S; Gadd, G E; Moricca, S; Sundqvist, B

    2003-01-01

    The low temperature (2-24 K) thermal expansion of pure (single-crystal and polycrystalline) C sub 6 sub 0 and polycrystalline C sub 6 sub 0 intercalated with He, Ne, Ar, and Kr has been investigated using the high-resolution capacitance dilatometer. The investigation of the time dependence of the sample length variations DELTA L(t) on heating by DELTA T shows that the thermal expansion is determined by the sum of positive and negative contributions, which have different relaxation times. The negative thermal expansion usually prevails at helium temperatures. The positive expansion is connected with the phonon thermalization of the system. The negative expansion is caused by reorientation of the C sub 6 sub 0 molecules. It is assumed that the reorientation is of a quantum character. The inert gas impurities affect the reorientation of the C6 sub sub 0 molecules very strongly, especially at liquid helium temperatures. A temperature hysteresis of the thermal expansion coefficient of Kr- and He-C sub 6 sub 0 solu...

  13. Influences of pulsed current tungsten inert gas welding parameters on the tensile properties of AA 6061 aluminium alloy

    International Nuclear Information System (INIS)

    Senthil Kumar, T.; Balasubramanian, V.; Sanavullah, M.Y.

    2007-01-01

    Medium strength aluminium alloy (Al-Mg-Si alloy) has gathered wide acceptance in the fabrication of light weight structures requiring a high strength-to-weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. In any structural application of this alloy consideration its weldability is of utmost importance as welding is largely used for joining of structural components. The preferred welding process of aluminium alloy is frequently tungsten inert gas (TIG) welding due to its comparatively easier applicability and better economy. In the case of single pass TIG welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. The use of pulsed current parameters has been found to improve the mechanical properties of the welds compared to those of continuous current welds of this alloy due to grain refinement occurring in the fusion zone. Many considerations come into the picture and one need to carefully balance various pulse current parameters to arrive at an optimum combination. Hence, in this investigation an attempt has been made to study the influence of pulsed current TIG welding parameters on tensile properties of AA 6061 aluminium alloy weldments

  14. Determination of hydrogen in zirconium hydride and uranium-zirconium hydride by inert gas exraction-gravimetric method

    International Nuclear Information System (INIS)

    Hoshino, Akira; Iso, Shuichi

    1976-01-01

    An inert gas extraction-gravimetric method has been applied to the determination of hydrogen in zirconium hydride and uranium-zirconium hydride which are used as neutron moderator and fuel of nuclear safety research reactor (NSRR), respectively. The sample in a graphite-enclosed quartz crucible is heated inductively to 1200 0 C for 20 min in a helium stream. Hydrogen liberated from the sample is oxidized to water by copper(I) oxide-copper(II) oxide at 400 0 C, and the water is determined gravimetrically by absorption in anhydrone. The extraction curves of hydrogen for zirconium hydride and uranium-zirconium hydride samples are shown in Figs. 2 and 3. Hydrogen in the samples is extracted quantitatively by heating at (1000 -- 1250) 0 C for (10 -- 40) min. Recoveries of hydrogen in the case of zirconium hydride were examined as follows: a weighed zirconium rod (5 phi x 6 mm, hydrogen -5 Torr. After the chamber was filled with purified hydrogen to 200 Torr, the rod was heated to 400 0 C for 15 h, and again weighed to determine the increase in weight. Hydrogen in the rod was then determined by the proposed method. The results are in excellent agreement with the increase in weight as shown in Table 1. Analytical results of hydrogen in zirconium hydride samples and an uranium-zirconium hydride sample are shown in Table 2. (auth.)

  15. Characterization of duplex stainless steel weld metals obtained by hybrid plasma-gas metal arc welding

    Directory of Open Access Journals (Sweden)

    Koray Yurtisik

    2013-09-01

    Full Text Available Despite its high efficiency, autogenous keyhole welding is not well-accepted for duplex stainless steels because it causes excessive ferrite in as-welded duplex microstructure, which leads to a degradation in toughness and corrosion properties of the material. Combining the deep penetration characteristics of plasma arc welding in keyhole mode and metal deposition capability of gas metal arc welding, hybrid plasma - gas metal arc welding process has considered for providing a proper duplex microstructure without compromising the welding efficiency. 11.1 mm-thick standard duplex stainless steel plates were joined in a single-pass using this novel technique. Same plates were also subjected to conventional gas metal arc and plasma arc welding processes, providing benchmarks for the investigation of the weldability of the material. In the first place, the hybrid welding process enabled us to achieve less heat input compared to gas metal arc welding. Consequently, the precipitation of secondary phases, which are known to be detrimental to the toughness and corrosion resistance of duplex stainless steels, was significantly suppressed in both fusion and heat affected zones. Secondly, contrary to other keyhole techniques, proper cooling time and weld metal chemistry were achieved during the process, facilitating sufficient reconstructive transformation of austenite in the ferrite phase.

  16. Calculation of gas release from DC and AC arc furnaces in a foundry

    Science.gov (United States)

    Krutyanskii, M. M.; Nekhamin, S. M.; Rebikov, E. M.

    2016-12-01

    A procedure for the calculation of gas release from arc furnaces is presented. The procedure is based on the stoichiometric ratios of the oxidation of carbon in liquid iron during the oxidation heat period and the oxidation of iron from a steel charge by oxygen in the period of solid charge melting during the gas exchange of the furnace cavity with the external atmosphere.

  17. Similarity and scaling laws for transient arcs in a strongly accelerating gas flow

    International Nuclear Information System (INIS)

    Blundell, R.E.; Fang, M.T.C.; Terrill, R.M.

    1995-01-01

    A high-power electric arc, such as that burning in the interrupter (usually a supersonic nozzle) of a gas-blast circuit-breaker, presents a challenging problem both to theoretical and experimental investigators. The complex non-linear nature of the governing equations and steep radial gradients of arc quantities make analytic and numerical solution of the equations extremely difficult. Experimental work is also difficult due to the extreme physical conditions encountered. It is therefore highly desirable to use similarity theory to extend the limited results available to as wide a variety of arcing conditions as possible

  18. Hybrid laser-gas metal arc welding (GMAW) of high strength steel gas transmission pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Harris, Ian D.; Norfolk, Mark I. [Edison Welding Institute (EWI), Columbus, Ohio (United States)

    2009-07-01

    Hybrid Laser/arc welding process (HLAW) can complete 5G welds, assure weld soundness, material properties, and an acceptable geometric profile. Combining new lasers and pulsed gas metal arc welding (GMAW-P) has led to important innovations in the HLAW process, increasing travel speed for successful root pass welding. High power Yb fiber lasers allow a 10 kW laser to be built the size of a refrigerator, allowing portability for use on the pipeline right-of-way. The objective was to develop and apply an innovative HLAW system for mechanized welding of high strength, high integrity, pipelines and develop 5G welding procedures for X80 and X100 pipe, including mechanical testing to API 1104. A cost-matched JIP developed a prototype HLAW head based on a commercially available bug and band system (CRC-Evans P450). Under the US Department of Transportation (DOT) project, the subject of this paper, the system was used to advance pipeline girth welding productivity. External hybrid root pass welding achieved full penetration welds with a 4-mm root at a travel speed of 2.3-m/min. Welds were made 'double down' using laser powers up to 10 kW and travel speeds up to 3-m/min. The final objective of the project was to demonstrate the hybrid LBW/GMAW system under simulated field conditions. (author)

  19. Displacement of an electric arc by a stationary transverse magnetic field to different pressures of the ionized gas

    International Nuclear Information System (INIS)

    Ramos, J.

    1987-01-01

    The displacement of a wall-stabilized electric arc by a stationary transverse magnetic field is measured to different pressures of the ionized gas. The increase of the pressure makes the heat transfer function and the mass flow velocity in the arc column to raise, and it makes the arc displacement to decrease. (author)

  20. Dose dependence of nano-hardness of 6H-SiC crystal under irradiation with inert gas ions

    Science.gov (United States)

    Yang, Yitao; Zhang, Chonghong; Su, Changhao; Ding, Zhaonan; Song, Yin

    2018-05-01

    Single crystal 6H-SiC was irradiated by inert gas ions (He, Ne, Kr and Xe ions) to various damage levels at room temperature. Nano-indentation test was performed to investigate the hardness change behavior with damage. The depth profile of nano-hardness for 6H-SiC decreased with increasing depth for both the pristine and irradiated samples, which was known as indentation size effect (ISE). Nix-Gao model was proposed to determine an asymptotic value of nano-hardness by taking account of ISE for both the pristine and irradiated samples. In this study, nano-hardness of the irradiated samples showed a strong dependence on damage level and showed a weak dependence on ions species. From the dependence of hardness on damage, it was found that the change of hardness demonstrated three distinguishable stages with damage: (I) The hardness increased with damage from 0 to 0.2 dpa and achieved a maximum of hardening fraction ∼20% at 0.2 dpa. The increase of hardness in this damage range was contributed to defects produced by ion irradiation, which can be described well by Taylor relation. (II) The hardness reduced rapidly with large decrement in the damage range from 0.2 to 0.5 dpa, which was considered to be from the covalent bond breaking. (III) The hardness reduced with small decrement in the damage range from 0.5 to 2.2 dpa, which was induced by extension of the amorphous layer around damage peak.

  1. Effect of post-weld heat treatment and electrolytic plasma processing on tungsten inert gas welded AISI 4140 alloy steel

    International Nuclear Information System (INIS)

    Dewan, Mohammad W.; Liang, Jiandong; Wahab, M.A.; Okeil, Ayman M.

    2014-01-01

    Highlights: • The effects of PWHT and EPP were explored on TIG welded AISI4140 alloy steel. • All welded samples were checked with PAUT and ensured defect-free before testing. • Residual stresses, hardness, and tensile properties were measured experimentally. • PWHT resulted higher ductility but lower tensile strength for grain refinement. • EPP-treated samples showed higher tensile strength but lower ductility. - Abstract: Post-weld heat treatment (PWHT) is commonly adopted on welded joints and structures to relieve post-weld residual stresses; and restore the mechanical properties and structural integrity. An electrolytic plasma process (EPP) has been developed to improve corrosion behavior and wear resistance of structural materials; and can be employed in other applications and surface modifications aspects. In this study the effects of PWHT and EPP on the residual stresses, micro-hardness, microstructures, and uniaxial tensile properties are explored on tungsten inert gas (TIG) welded AISI-4140 alloys steel with SAE-4130 chromium–molybdenum alloy welding filler rod. For rational comparison all of the welded samples are checked with nondestructive Phased Array Ultrasonic Testing (PAUT) and to ensure defect-free samples before testing. Residual stresses are assessed with ultrasonic testing at different distances from weld center line. PWHT resulted in relief of tensile residual stress due to grain refinement. As a consequence higher ductility but lower strength existed in PWHT samples. In comparison, EPP-treated samples revealed lower residual stresses, but no significant variation on the grain refinement. Consequently, EPP-treated specimens exhibited higher tensile strength but lower ductility and toughness for the martensitic formation due to the rapid heating and quenching effects. EPP was also applied on PWHT samples, but which did not reveal any substantial effect on the tensile properties after PWHT at 650 °C. Finally the microstructures and

  2. Fluid Flow Behaviour under Different Gases and Flow Rate during Gas Metal Arc Welding

    OpenAIRE

    Jaison Peter

    2013-01-01

    Gas metal arc welding (GMAW) is a highly efficient and fast process for fabricating high quality weld. High quality welds are fabricated by proper selection of consumable includes gas and filler metals. The optimum flow rate of gas will ensure the proper quality of weld. In this project, a fluid flow behavior of different flow rate is modeled and the change quality will be studied.

  3. Grain refinement control in TIG arc welding

    Science.gov (United States)

    Iceland, W. F.; Whiffen, E. L. (Inventor)

    1975-01-01

    A method for controlling grain size and weld puddle agitation in a tungsten electrode inert gas welding system to produce fine, even grain size and distribution is disclosed. In the method the frequency of dc welding voltage pulses supplied to the welding electrode is varied over a preselected frequency range and the arc gas voltage is monitored. At some frequency in the preselected range the arc gas voltage will pass through a maximum. By maintaining the operating frequency of the system at this value, maximum weld puddle agitation and fine grain structure are produced.

  4. Laser, tungsten inert gas, and metal active gas welding of DP780 steel: Comparison of hardness, tensile properties and fatigue resistance

    International Nuclear Information System (INIS)

    Lee, Jeong Hun; Park, Sung Hyuk; Kwon, Hyuk Sun; Kim, Gyo Sung; Lee, Chong Soo

    2014-01-01

    Highlights: • We report the mechanical properties of DP780 steel welded by three methods. • The size of the welded zone increases with heat input (MAG > TIG > laser). • The hardness of the welded zone increases with cooling rate (laser > TIG > MAG). • Tensile and fatigue properties are strongly dependent on welding method. • Crack initiation sites depend on the microstructural features of the welded zone. - Abstract: The microstructural characteristics, tensile properties and low-cycle fatigue properties of a dual-phase steel (DP780) were investigated following its joining by three methods: laser welding, tungsten inert gas (TIG) welding, and metal active gas (MAG) welding. Through this, it was found that the size of the welded zone increases with greater heat input (MAG > TIG > laser), whereas the hardness of the weld metal (WM) and heat-affected zone (HAZ) increases with cooling rate (laser > TIG > MAG). Consequently, laser- and TIG-welded steels exhibit higher yield strength than the base metal due to a substantially harder WM. In contrast, the strength of MAG-welded steel is reduced by a broad and soft WM and HAZ. The fatigue life of laser-and TIG-welded steel was similar, with both being greater than that of MAG-welded steel; however, the fatigue resistance of all welds was inferior to that of the non-welded base metal. Finally, crack initiation sites were found to differ depending on the microstructural characteristics of the welded zone, as well as the tensile and cyclic loading

  5. 46 CFR 153.923 - Inerting systems.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Inerting systems. 153.923 Section 153.923 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SHIPS CARRYING BULK... Requirements § 153.923 Inerting systems. The master shall ensure that the inert gas systems for any cargo that...

  6. The Role of Spraying Parameters and Inert Gas Shrouding in Hybrid Water-Argon Plasma Spraying of Tungsten and Copper for Nuclear Fusion Applications

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Kavka, Tetyana; Bertolissi, Gabriele; Ctibor, Pavel; Vilémová, Monika; Mušálek, Radek; Nevrlá, Barbara

    2013-01-01

    Roč. 22, č. 5 (2013), s. 744-755 ISSN 1059-9630 R&D Projects: GA MPO FR-TI2/702; GA TA ČR TA01010300 Institutional support: RVO:61389021 Keywords : plasma spraying * tungsten * copper * inert gas shrouding * water-argon plasma torch * gas shroud * hybrid plasma torch * influence of spray parameters * nuclear fusion * oxidation Subject RIV: JG - Metallurgy Impact factor: 1.491, year: 2013 http://link.springer.com/content/pdf/10.1007%2Fs11666-013-9895-x.pdf

  7. Gas measurements from the Costa Rica-Nicaragua volcanic segment suggest possible along-arc variations in volcanic gas chemistry

    Science.gov (United States)

    Aiuppa, A.; Robidoux, P.; Tamburello, G.; Conde, V.; Galle, B.; Avard, G.; Bagnato, E.; De Moor, J. M.; Martínez, M.; Muñóz, A.

    2014-12-01

    Obtaining accurate estimates of the CO2 output from arc volcanism requires a precise understanding of the potential along-arc variations in volcanic gas chemistry, and ultimately of the magmatic gas signature of each individual arc segment. In an attempt to more fully constrain the magmatic gas signature of the Central America Volcanic Arc (CAVA), we present here the results of a volcanic gas survey performed during March and April 2013 at five degassing volcanoes within the Costa Rica-Nicaragua volcanic segment (CNVS). Observations of the volcanic gas plume made with a multicomponent gas analyzer system (Multi-GAS) have allowed characterization of the CO2/SO2-ratio signature of the plumes at Poás (0.30±0.06, mean ± SD), Rincón de la Vieja (27.0±15.3), and Turrialba (2.2±0.8) in Costa Rica, and at Telica (3.0±0.9) and San Cristóbal (4.2±1.3) in Nicaragua (all ratios on molar basis). By scaling these plume compositions to simultaneously measured SO2 fluxes, we estimate that the CO2 outputs at CNVS volcanoes range from low (25.5±11.0 tons/day at Poás) to moderate (918 to 1270 tons/day at Turrialba). These results add a new information to the still fragmentary volcanic CO2 output data set, and allow estimating the total CO2 output from the CNVS at 2835±1364 tons/day. Our novel results, with previously available information about gas emissions in Central America, are suggestive of distinct volcanic gas CO2/ST (= SO2 + H2S)-ratio signature for magmatic volatiles in Nicaragua (∼3) relative to Costa Rica (∼0.5-1.0). We also provide additional evidence for the earlier theory relating the CO2-richer signature of Nicaragua volcanism to increased contributions from slab-derived fluids, relative to more-MORB-like volcanism in Costa Rica. The sizeable along-arc variations in magmatic gas chemistry that the present study has suggested indicate that additional gas observations are urgently needed to more-precisely confine the volcanic CO2 from the CAVA, and from

  8. Prediction of deformations during gas-tungsten-arc stationary welds

    International Nuclear Information System (INIS)

    Duncan, D.B.; Giedt, W.H.

    1980-10-01

    Local temperature measurements on the heated and unheated surfaces, and strain measurements on the unheated surfaces of unrestrained circular weld specimens of annealed and cold-rolled Nitronic 40 stainless steel during stationary welding, are compared with values predicted from finite-element programs for temperature and strain variations. Experimental and predicted temperature histories agree within 10%. Predicted and measured hoop strain profiles (using a moire fringe technique), for the unheated surface are compared, showing significant deviations near the central region. Transient deflection measurements of the unheated specimen surfaces show good agreement with theory during the period the arc is operating. Close agreement in deflection behavior was observed during the cooling portion of the weld cycle for the annealed specimen, whereas substantial deviations occurred for the cold-rolled specimens

  9. Process Stability of Ultrasonic-Wave-Assisted Gas Metal Arc Welding

    Science.gov (United States)

    Fan, Chenglei; Xie, Weifeng; Yang, Chunli; Lin, Sanbao; Fan, Yangyang

    2017-10-01

    As a newly developed arc welding method, ultrasonic-wave-assisted arc welding successfully introduced power ultrasound into the arc and weld pool, during which the ultrasonic acts on the top of the arc in the coaxial alignment direction. The advanced process for molten metals can be realized by using an additional ultrasonic field. Compared with the conventional gas metal arc welding (GMAW), the welding arc is compressed, the droplet size is decreased, and the droplet transfer frequency is increased significantly in ultrasonic-wave-assisted GMAW (U-GMAW). However, the stability of the metal transfer has deep influence on the welding quality equally, and the ultrasonic wave effect on the stability of the metal transfer is a phenomenon that is not completely understood. In this article, the stabilities of the short-circuiting transfer process and globular transfer process are studied systematically, and the effect of ultrasonic wave on the metal transfer is analyzed further. The transfer frequency and process stability of the U-GMAW process are much higher than those of the conventional GMAW. Analytical results show that the additional ultrasonic wave is helpful for improving welding stability.

  10. Thermal re-ignition processes of switching arcs with various gas-blast using voltage application highly controlled by powersemiconductors

    Science.gov (United States)

    Nakano, Tomoyuki; Tanaka, Yasunori; Murai, K.; Uesugi, Y.; Ishijima, T.; Tomita, K.; Suzuki, K.; Shinkai, T.

    2018-05-01

    This paper focuses on a fundamental experimental approach to thermal arc re-ignition processes in a variety of gas flows in a nozzle. Using power semiconductor switches in the experimental system, the arc current and the voltage applied to the arc were controlled with precise timing. With this system, residual arcs were created in decaying phase under free recovery conditions; arc re-ignition was then intentionally instigated by application of artificial voltage—i.e. quasi-transient recovery voltage—to study the arc behaviour in both decaying and re-ignition phases. In this study, SF6, CO2, N2, O2, air and Ar arcs were intentionally re-ignited by quasi-TRV application at 20 μs delay time from initiation of free recovery condition. Through these experiments, the electron density at the nozzle throat was measured using a laser Thomson scattering method together with high speed video camera observation during the re-ignition process. Temporal variations in the electron density from the arc decaying to re-ignition phases were successfully obtained for each gas-blast arc at the nozzle throat. In addition, initial dielectric recovery properties of SF6, CO2, air and Ar arcs were measured under the same conditions. These data will be useful in the fundamental elucidation of thermal arc re-ignition processes.

  11. Development of a process model for intelligent control of gas metal arc welding

    International Nuclear Information System (INIS)

    Smartt, H.B.; Johnson, J.A.; Einerson, C.J.; Watkins, A.D.; Carlson, N.M.

    1991-01-01

    This paper discusses work in progress on the development of an intelligent control scheme for arc welding. A set of four sensors is used to detect weld bead cooling rate, droplet transfer mode, weld pool and joint location and configuration, and weld defects during welding. A neural network is being developed as the bridge between the multiple sensor set a conventional proportional-integral controller that provides independent control of process variables. This approach is being developed for the gas metal arc welding process. 20 refs., 8 figs

  12. The Production of Polycyclic Aromatic Hydrocarbon Anions in Inert Gas Matrices Doped with Alkali Metals. Electronic Absorption Spectra of the Pentacene Anion (C22H14(-))

    Science.gov (United States)

    Halasinski, Thomas M.; Hudgins, Douglas M.; Salama, Farid; Allamandola, Louis J.; Mead, Susan (Technical Monitor)

    1999-01-01

    The absorption spectra of pentacene (C22H14) and its radical cation (C22H14(+)) and anion (C22H14(-)) isolated in inert-gas matrices of Ne, Ar, and Kr are reported from the ultraviolet to the near-infrared. The associated vibronic band systems and their spectroscopic assignments are discussed together with the physical and chemical conditions governing ion (and counterion) production in the solid matrix. In particular, the formation of isolated pentacene anions is found to be optimized in matrices doped with alkali metal (Na and K).

  13. Numerical Simulation of Stationary AC Tungsten Inert Gas Welding of Aluminum Plate in Consideration of Oxide Layer Cleaning

    Science.gov (United States)

    Tashiro, Shinichi; Tanaka, Manabu

    An unified numerical simulation model of AC TIG welding of the aluminum plate considering energy balance among the electrode, the arc and the base metal and employing an analytical model for calculating cleaning rate of the oxide layer has been developed for investigating heat transport properties and weld pool formation process in AC TIG welding of aluminum plate. As a result of this simulation, it was shown that although the heat flux from the arc onto the base metal increases in EN (Electrode Negative) phase due to the electron condensation, that in EP (Electrode Positive) phase conversely decreases because mainly of cooling caused by the electron emission. Furthermore, the validity of the simulation model was confirmed by comparing to experimental results such as the arc voltage, the area of cleaning zone and the shape of weld pool.

  14. Numerical analysis of AC tungsten inert gas welding of aluminum plate in consideration of oxide layer cleaning

    Energy Technology Data Exchange (ETDEWEB)

    Tashiro, Shinichi, E-mail: tashiro@jwri.osaka-u.ac.jp; Miyata, Minoru; Tanaka, Manabu

    2011-08-01

    A unified numerical simulation model of AC TIG welding of the aluminum plate considering energy balance among the electrode, the arc and the base metal and employing an analytical model for calculating cleaning rate of the oxide layer has been developed for investigating heat transport properties and weld pool formation process in AC TIG welding of aluminum plate. As a result of this simulation, it was shown that although the heat flux from the arc onto the base metal increases in EN (Electrode Negative) phase due to the electron condensation, that in EP (Electrode Positive) phase conversely decreases because mainly of cooling caused by the electron emission. Furthermore, the validity of the simulation model was confirmed by comparing to experimental results such as the arc voltage, the area of cleaning zone and the shape of weld pool.

  15. Clamp and Gas Nozzle for TIG Welding

    Science.gov (United States)

    Gue, G. B.; Goller, H. L.

    1982-01-01

    Tool that combines clamp with gas nozzle is aid to tungsten/inert-gas (TIG) welding in hard-to-reach spots. Tool holds work to be welded while directing a stream of argon gas at weld joint, providing an oxygen-free environment for tungsten-arc welding.

  16. Sn and Cu oxide nanoparticles deposited on TiO{sub 2} nanoflower 3D substrates by Inert Gas Condensation technique

    Energy Technology Data Exchange (ETDEWEB)

    Kusior, A., E-mail: akusior@agh.edu.pl [Faculty of Materials Science and Ceramics, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Krakow (Poland); Kollbek, K. [Academic Centre for Materials and Nanotechnology, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Krakow (Poland); Kowalski, K. [Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Krakow (Poland); Borysiewicz, M. [Institute of Electron Technology, al. Lotnikow 32/46, 02-668 Warszawa (Poland); Wojciechowski, T. [Institute of Physics Polish Academy of Science, al. Lotnikow 32/46, 02-668 Warszawa (Poland); Adamczyk, A.; Trenczek-Zajac, A.; Radecka, M. [Faculty of Materials Science and Ceramics, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Krakow (Poland); Zakrzewska, K. [Faculty of Computer Science, Electronics and Telecommunications, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Krakow (Poland)

    2016-09-01

    Graphical abstract: - Highlights: • Inert Gas Condensation method yields non-agglomerated nanoparticles. • The growth of nanoparticles is controllable at the level of deposition. • Electrical conductivity increases with respect to pure nanostructured TiO{sub 2}. - Abstract: Sn and Cu oxide nanoparticles were deposited by Inert Gas Condensation (IGC) technique combined with dc magnetron sputtering onto nanoflower TiO{sub 2} 3D substrates obtained in the oxidation process of Ti-foil in 30% H{sub 2}O{sub 2}. Sputtering parameters such as insertion length and Ar/He flow rates were optimized taking into account the nanostructure morphology. Comparative studies with hydrothermal method were carried out. Surface properties of the synthesized nanomaterials were studied by Scanning Electron Microscopy, SEM, Atomic Force Microscopy, AFM, and X-ray Photoelectron Spectroscopy, XPS. X-ray diffraction, XRD and Raman spectroscopy were performed in order to determine phase composition. Impedance spectroscopy demonstrated the influence of nanoparticles on the electrical conductivity.

  17. Universal gas metal arc welding - a cost-effective and low dilution surfacing process

    International Nuclear Information System (INIS)

    Shahi, AS.; Pandey, Sunil

    2006-01-01

    This paper describes the use of a new variant of the gas metal arc welding (GMAW) process, termed u niversal gas metal arc welding (UGMAW), for the weld cladding of low carbon steels with stainless steel. The experimental work included single layer cladding of 12 mm thick low carbon steel with austenitic stainless steel 316L solid filler wire of 1.14 mm diameter. Low dilution conditions were employed using both mechanised GMAW and UGMAW processes. Metallurgical aspects of the as welded overlays were studied to evaluate the suitability of these processes for service conditions. It was found that UGMAW claddings contained higher ferrite content; higher concentrations of chromium, nickel and molybdenum; and lower carbon content compared to GMAW claddings. As a result, the UGMAW overlays exhibited superior mechanical and corrosion resistance properties. The findings of this study establish that the new process is technically superior and results in higher productivity, justifying its use for low cost surfacing applications

  18. Effect of different electrode tip angles with tilted torch in stationary gas tungsten arc welding: A 3D simulation

    International Nuclear Information System (INIS)

    Abid, M.; Parvez, S.; Nash, D.H.

    2013-01-01

    In this study, the effect of different tip angles (30°, 60°, 90° and 120°) on the arc and weld pool behavior is analyzed in 2 mm and 5 mm arc lengths with tilted (70°) torch. Arc temperature, velocity, current density, heat flux and gas shear are investigated in the arc region and pool convection and puddle shapes are studied in the weld pool region. The arc temperature at the tungsten electrode is found the maximum with sharp tip and decreases as the tip angle increases. The arc temperature on the anode (workpiece) surface becomes concentrated with increase in tip angle. The arc velocity and gas shear stress are observed large with sharp tip and decreasing as the tip angle increases. Current density on the anode surface does not change with tip angle and observed almost the same in all the tip angles in both 2 mm and 5 mm arc lengths. Heat flux due to conduction and convection is observed more sensitive to the tip angle and decreases as the tip angle increases. The electromagnetic force is slightly observed increasing and the buoyancy force is observed slightly decreasing with increase in tip angle. Analyzing each driving force in the weld pool individually shows that the gas drag and Marangoni forces are much stronger than the electromagnetic and buoyancy forces. The weld pool shape is observed wide and shallow in sharp and narrow and deep in large tip angle. Increasing the arc length does not change the weld pool width; however, the weld pool depth significantly changes with arc length and is observed deep in short arc length. The arc properties and weld pool shapes are observed wide ahead of the electrode tip in the weld direction due to 70° torch angle. Good agreement is observed between the numerical and experimental weld pool shapes

  19. Experimental study of the effect of gas nature on plasma arc cutting of mild steel

    Czech Academy of Sciences Publication Activity Database

    Kavka, Tetyana; Mašláni, Alan; Hrabovský, Milan; Křenek, Petr; Stehrer, T.; Pauser, H.

    2013-01-01

    Roč. 46, č. 22 (2013), s. 224011-224011 ISSN 0022-3727 R&D Projects: GA ČR GAP205/11/2070 Institutional support: RVO:61389021 Keywords : Arc cutting * steam plasma cutting * energy balance Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 2.521, year: 2013 http://iopscience.iop.org/0022-3727/46/22/224011/pdf/0022-3727_46_22_224011.pdf

  20. Unified model to the Tungsten inert Gas welding process including the cathode, the plasma and the anode

    International Nuclear Information System (INIS)

    Brochard, M.

    2009-06-01

    During this work, a 2D axially symmetric model of a TIG arc welding process had been developed in order to predict for given welding parameters, the needed variables for a designer of welded assembly: the heat input on the work piece, the weld pool geometry,... The developed model, using the Cast3M finite elements software, deals with the physical phenomena acting in each part of the process: the cathode, the plasma, the work piece with a weld pool, and the interfaces between these parts. To solve this model, the thermohydraulics equations are coupled with the electromagnetic equations that are calculated in part using the least squares finite element method. The beginning of the model validation consisted in comparing the results obtained with the ones available in the scientific literature. Thus, this step points out the action of each force in the weld pool, the contribution of each heat flux in the energy balance. Finally, to validate the model predictiveness, experimental and numerical sensitivity analyses were conducted using a design of experiments approach. The effects of the process current, the arc gap and the electrode tip angle on the weld pool geometry and the energy transferred to the work piece and the arc efficiency were studied. The good agreement obtained by the developed model for these outputs shows the good reproduction of the process physics. (author)

  1. Measurement of cross-sections for step-bystep excitation of inert gas atoms from metastable states by electron collisions

    International Nuclear Information System (INIS)

    Mityureva, A.A.; Penkin, N.P.; Smirnov, V.V.

    1989-01-01

    Excitation of argon atoms by electron collisions from metastable (MS) to high-lying states of inert gases (the so-called step-by-step excitation) is investigated. Formation of MS atoms m and their further step-by-step excitation up to k level is carried out by an electron beam with energy from 1 up to 40 eV. Time distribution of forming metastable and step-by-step electron collisions is used. The method used permits to measure the functions of step-by-step excitation and the absolute values of cross sections. Absolute values of cross-sections and functions of step-by-step excitation of some lines and argon levels are obtained

  2. WVNS Tank Farm Process Support: Experimental evaluation of an inert gas (nitrogen) to mitigate external corrosion of high-level waste storage tanks

    International Nuclear Information System (INIS)

    Elmore, M.R.

    1996-02-01

    Corrosion of the carbon steel waste storage tanks at West Valley Nuclear Services continues to be of concern, especially as the planned duration of waste storage time increases and sludge washing operations are conducted. The external surfaces of Tanks 8D-1 and 8D-2 have been exposed for more than 10 years to water that has intruded into the tank vaults. Visual inspection of the external tank surfaces using a remote video camera has shown indications of heavy corrosion in localized areas on the tank walls. Tests on mild steel specimens under simulated tank vault conditions showed that corrosion is related to the availability of oxygen for the corrosion reactions; consequently, removing oxygen as one of the reactants should effectively eliminate corrosion. In terms of the waste tanks, excluding oxygen from the annular vault space, such as by continuous flushing with an inert gas, should substantially decrease corrosion of the external surfaces of the mild steel tanks (100% exclusion of oxygen is probably not practicable). Laboratory corrosion testing was conducted at Pacific Northwest National Laboratory to give a preliminary assessment of the ability of nitrogen-inerting to reduce steel corrosion. This report summarizes test results obtained after 18-month corrosion tests comparing open-quotes nitrogen-inertedclose quotes corrosion with open-quotes air-equilibratedclose quotes corrosion under simulated tank vault conditions

  3. Oriented Polar Molecules in a Solid Inert-Gas Matrix: A Proposed Method for Measuring the Electric Dipole Moment of the Electron

    Directory of Open Access Journals (Sweden)

    A. C. Vutha

    2018-01-01

    Full Text Available We propose a very sensitive method for measuring the electric dipole moment of the electron using polar molecules embedded in a cryogenic solid matrix of inert-gas atoms. The polar molecules can be oriented in the z ^ -direction by an applied electric field, as has recently been demonstrated by Park et al. The trapped molecules are prepared into a state that has its electron spin perpendicular to z ^ , and a magnetic field along z ^ causes precession of this spin. An electron electric dipole moment d e would affect this precession due to the up to 100 GV/cm effective electric field produced by the polar molecule. The large number of polar molecules that can be embedded in a matrix, along with the expected long coherence times for the precession, allows for the possibility of measuring d e to an accuracy that surpasses current measurements by many orders of magnitude. Because the matrix can inhibit molecular rotations and lock the orientation of the polar molecules, it may not be necessary to have an electric field present during the precession. The proposed technique can be applied using a variety of polar molecules and inert gases, which, along with other experimental variables, should allow for careful study of systematic uncertainties in the measurement.

  4. Oriented Polar Molecules in a Solid Inert-Gas Matrix: A Proposed Method for Measuring the Electric Dipole Moment of the Electron

    Science.gov (United States)

    Vutha, A.; Horbatsch, M.; Hessels, E.

    2018-01-01

    We propose a very sensitive method for measuring the electric dipole moment of the electron using polar molecules embedded in a cryogenic solid matrix of inert-gas atoms. The polar molecules can be oriented in the $\\hat{\\rm{z}}$ direction by an applied electric field, as has recently been demonstrated by Park, et al. [Angewandte Chemie {\\bf 129}, 1066 (2017)]. The trapped molecules are prepared into a state which has its electron spin perpendicular to $\\hat{\\rm{z}}$, and a magnetic field along $\\hat{\\rm{z}}$ causes precession of this spin. An electron electric dipole moment $d_e$ would affect this precession due to the up to 100~GV/cm effective electric field produced by the polar molecule. The large number of polar molecules that can be embedded in a matrix, along with the expected long coherence times for the precession, allows for the possibility of measuring $d_e$ to an accuracy that surpasses current measurements by many orders of magnitude. Because the matrix can inhibit molecular rotations and lock the orientation of the polar molecules, it may not be necessary to have an electric field present during the precession. The proposed technique can be applied using a variety of polar molecules and inert gases, which, along with other experimental variables, should allow for careful study of systematic uncertainties in the measurement.

  5. Study of the spray to globular transition in gas metal arc welding: a spectroscopic investigation

    International Nuclear Information System (INIS)

    Valensi, F; Pellerin, S; Castillon, Q; Zielinska, S; Boutaghane, A; Dzierzega, K; Pellerin, N; Briand, F

    2013-01-01

    The gas metal arc welding (GMAW) process is strongly influenced by the composition of the shielding gas. In particular, addition of CO 2 increases the threshold current for the transition from unstable globular to more stable spray transfer mode. We report on the diagnostics—using optical emission spectroscopy—of a GMAW plasma in pure argon and in mixtures of argon, CO 2 and N 2 while operated in spray and globular transfer modes. The spatially resolved plasma parameters are obtained by applying the Abel transformation to laterally integrated emission data. The Stark widths of some iron lines are used to determine both electron density and temperature, and line intensities yield relative contents of neutral and ionized iron to argon. Our experimental results indicate a temperature drop on the arc axis in the case of spray arc transfer. This drop reduces with addition of N 2 and disappears in globular transfer mode when CO 2 is added. Despite the temperature increase, the electron density decreases with CO 2 concentration. The highest concentration of iron is observed in the plasma column upper part (close to the anode) and for GMAW with CO 2 . Our results are compared with recently published works where the effect of non-homogeneous metal vapour concentration has been taken into account. (paper)

  6. Inerting ballast tanks

    Energy Technology Data Exchange (ETDEWEB)

    Baes, Gabriel L.; Bronneberg, Jos [SBM Offshore, AA Schiedam (Netherlands); Barros, Maria A.S.D. de [Universidade Estadual de Maringa (UEM), PR (Brazil)

    2012-07-01

    This report expands upon the work conducted by SBM Offshore to develop a tank preservation treatment, which is intended to achieve a service life of 30 years. This work focuses on the corrosion problems, in the ballast tanks, based on new built hulls, both for the Gas Exploration Market, the FLNG - Floating Liquefied Natural Gas, and for the Oil Exploration market - FPSO's - Floating Production Storage and offloading Units. Herein, the corrosion rate input comes from the various references related to the process of nitrogen injection, which is expected to extend the vessel's time life. The essential elements of this solution comprise the deoxygenation process, corrosion models, coating effects, tests from laboratory, shipboard tests, corrosion institutes and regulations applicable to the operation. The best corrosion protection system for ballast tanks area combines a coating system and an inert gas system. The condition of the tanks will be dependent upon the level of protection applied to the steel structure, including, but not limited to coating, cathodic protection, etc. There is a need for products which extend the life time. It is not sufficient, only have good theoretical base for the corrosion and an excellent treatment system. In addition, the design of the ships structure must also eliminate the presence of local stress concentrations which can result in fatigue cracking and rupture of the protective coating barrier starting the corrosion. As a direct result of this, more problems in corrosion can be mitigated, vessels can have a better corrosion performance with less maintenance and repairs to coating systems in ballast tanks. Furthermore ships will be positively impacted operationally due to less frequent dry docking. There is a huge potential in the application of inert gas to combat the corrosion rate inside the ballast tanks, one of the most corrosive environments on earth. This application can have a direct impact on vessel structure

  7. Effect of Alternate Supply of Shielding Gases of Tungsten Inert Gas Welding on Mechanical Properties of Austenitic Stainless Steel

    Science.gov (United States)

    Shinde, Neelam Vilas; Telsang, Martand Tamanacharya

    2016-07-01

    In the present study, an attempt is made to study the effect of alternate supply of the shielding gas in comparison with the conventional method of TIG welding with pure argon gas. The two sets of combination are used as 10-10 and 40-20 s for alternate supply of the Argon and Helium shielding gas respectively. The effect of alternate supply of shielding gas is studied on the mechanical properties like bend test, tensile test and impact test. The full factorial experimental design is applied for three set of combinations. The ANOVA is used to find significant parameters for the process and regression analysis used to develop the mathematical model. The result shows that the alternate supply of the shielding gas for 10-10 s provides better result for the bend, tensile and impact test as compared with the conventional argon gas and the alternate supply of 40-20 s argon and helium gas respectively. Welding speed can be increased for alternate supply of the shielding gas that can reduce the total welding cost.

  8. Effect of current and speed on porosity in autogenous Tungsten Inert Gas (TIG) welding of aluminum alloys A1100 butt joint

    Science.gov (United States)

    Milyardi, Indra; Sunar Baskoro, Ario

    2018-04-01

    Autogenous Tungsten Inert Gas (TIG) welding has been conducted on aluminum alloy A1100. The purpose of this research is to determine the proper current and speed of autogenous TIG welding with butt joint pattern. Variations on welding current are 150 A, 155 A, and 160 A with the variations on welding speed are 1 mm/seconds, 1.1 mm/seconds, 1.2 mm/seconds. The welded results were tested using non-destructive test (NDT) method using X-Ray radiography. After the test, it is found that the appropriate current for the best result without porosity can be achieved using the welding parameter of welding current of 160 A and the welding speed of 1.1 mm seconds.

  9. Enhanced mechanical properties of tungsten inert gas welded AZ31 magnesium alloy joint using two-pass friction stir processing with rapid cooling

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Nan, E-mail: xunan@hhu.edu.cn; Bao, Yefeng

    2016-02-08

    In this study, tungsten inert gas (TIG) welded AZ31 magnesium alloy joint was subjected to two-pass rapid cooling friction stir processing (RC-FSP). The main results show that, two-pass RC-FSP causes the significant dissolution of the coarse eutectic β-Mg{sub 17}Al{sub 12} phase into the magnesium matrix and the remarkable grain refinement in the stir zone. The low-hardness region which frequently located at heat-affected zone was eliminated. The stir zone showed ultrafine grains of 3.1 μm, and exhibited a good combination of ultrahigh tensile strength of 284 MPa and large elongation of 7.1%. This work provides an effective strategy to enhance the strength of TIG welded magnesium alloy joint without ductility loss.

  10. A new technique for the strengthening of aluminum tungsten inert gas weld metals: using carbon nanotube/aluminum composite as a filler metal.

    Science.gov (United States)

    Fattahi, M; Nabhani, N; Rashidkhani, E; Fattahi, Y; Akhavan, S; Arabian, N

    2013-01-01

    The effect of multi-walled carbon nanotube (MWCNT) on the mechanical properties of aluminum multipass weld metal prepared by the tungsten inert gas (TIG) welding process was investigated. High energy ball milling was used to disperse MWCNT in the aluminum powder. Carbon nanotube/aluminum composite filler metal was fabricated for the first time by hot extrusion of ball-milled powders. After welding, the tensile strength, microhardness and MWCNT distribution in the weld metal were investigated. The test results showed that the tensile strength and microhardness of weld metal was greatly increased when using the filler metal containing 1.5 wt.% MWCNT. Therefore, according to the results presented in this paper, it can be concluded that the filler metal containing MWCNT can serve as a super filler metal to improve the mechanical properties of TIG welds of Al and its alloys. Copyright © 2013 Elsevier Ltd. All rights reserved.

  11. Enhanced mechanical properties of tungsten inert gas welded AZ31 magnesium alloy joint using two-pass friction stir processing with rapid cooling

    International Nuclear Information System (INIS)

    Xu, Nan; Bao, Yefeng

    2016-01-01

    In this study, tungsten inert gas (TIG) welded AZ31 magnesium alloy joint was subjected to two-pass rapid cooling friction stir processing (RC-FSP). The main results show that, two-pass RC-FSP causes the significant dissolution of the coarse eutectic β-Mg_1_7Al_1_2 phase into the magnesium matrix and the remarkable grain refinement in the stir zone. The low-hardness region which frequently located at heat-affected zone was eliminated. The stir zone showed ultrafine grains of 3.1 μm, and exhibited a good combination of ultrahigh tensile strength of 284 MPa and large elongation of 7.1%. This work provides an effective strategy to enhance the strength of TIG welded magnesium alloy joint without ductility loss.

  12. Analysis of the characteristics of DC nozzle arcs in air and guidance for the search of SF6 replacement gas

    Science.gov (United States)

    Liu, J.; Zhang, Q.; Yan, J. D.; Zhong, J.; Fang, M. T. C.

    2016-11-01

    It is shown that the arc model based on laminar flow cannot predict satisfactorily the voltage of an air arc burning in a supersonic nozzle. The Prandtl mixing length model (PML) and a modified k-epsilon turbulence model (MKE) are used to introduce turbulence enhanced momentum and energy transport. Arc voltages predicted by these two turbulence models are in good agreement with experiments at the stagnation pressure (P 0) of 10 bar. The predicted arc voltages by MKE for P 0  =  13 bar and 7 bar are in better agreement with experiments than those predicted by PML. MKE is therefore a preferred turbulence model for an air nozzle arc. There are two peaks in ρC P of air at 4000 K and 7000 K due, respectively, to the dissociation of oxygen and that of nitrogen. These peaks produce corresponding peaks in turbulent thermal conductivity, which results in very broad radial temperature profile and a large arc radius. Thus, turbulence indirectly enhances axial enthalpy transport, which becomes the dominant energy transport process for the overall energy balance of the arc column at high currents. When the current reduces, turbulent thermal conduction gradually becomes dominant. The temperature dependence of ρC P has a decisive influence on the radial temperature profile of a turbulent arc, thus the thermal interruption capability of a gas. Comparison between ρC P for air and SF6 shows that ρC P for SF6 has peaks below 4000 K. This renders a distinctive arc core and a small arc radius for turbulent SF6, thus superior arc quenching capability. It is suggested, for the first time, that ρC P provides guidance for the search of a replacement switching gas for SF6.

  13. Mechanical Characteristics of Submerged Arc Weldment in API Gas Pipeline Steel of Grade X65

    International Nuclear Information System (INIS)

    Hashemi, S. H.; Mohammadyani, D.

    2011-01-01

    The mechanical properties of submerged arc weldment (SAW) in gas transportation pipeline steel of grade API X65 (65 ksi yield strength) were investigated. This steel is produced by thermo mechanical control rolled (TMC), and is largely used in Iran gas piping systems and networks. The results from laboratory study on three different regions; i.e. base metal (BM), fusion zone (FZ) and heat affected zone (HAZ) were used to compare weldment mechanical characteristics with those specified by API 5L (revision 2004) standard code. Different laboratory experiments were conducted on test specimens taken from 48 inch outside diameter and 14.3 mm wall thickness gas pipeline. The test results showed a gradient of microstructure and Vickers hardness data from the centerline of FZ towards the unaffected MB. Similarly, lower Charpy absorbed energy (compared to BM) was observed in the FZ impact specimens. Despite this, the API specifications were fulfilled in three tested zones, ensuring pipeline structural integrity under working conditions.

  14. Degradation of gas-liquid gliding arc discharge on Acid Orange II

    International Nuclear Information System (INIS)

    Yan, J.H.; Liu, Y.N.; Bo, Zh.; Li, X.D.; Cen, K.F.

    2008-01-01

    The effects of pH value, initial concentration of dye solution and temperature on the degradation efficiency of Acid Orange II (AO7) using gas-liquid gliding arc discharge were investigated. The influences of pH value and temperature on degradation efficiency were not apparent. Increasing initial solution concentration caused the decrease of degradation rate and the increase of absolute degradation quantity. Considering energy efficiency and absolute degradation quantity, the gas-liquid gliding arc discharge is fit for treating high concentration organic wastewater. A possible mineralization pathway was proposed through the analysis of intermediate products detected by gas chromatograph coupled with mass spectrophotometer (GC-MS) and ion chromatograph (IC). Hydroxyl radicals reacted with the azo linkage-bearing carbon of a hydroxy-substituted ring, leading to the cleavage of -C-N- and degradation of AO7. The solution biodegradability was significantly improved (BOD 5 /COD from 0.02 to 0.43). The toxicity of intermediate products was lower than that of the initial Acid Orange II

  15. Experimental study of the effect of gas nature on plasma arc cutting of mild steel

    International Nuclear Information System (INIS)

    Kavka, T; Mašláni, A; Hrabovský, M; Křenek, P; Stehrer, T; Pauser, H

    2013-01-01

    This paper is devoted to the experimental investigation of arc cutting of mild steel using plasmas generated in gas and liquid media. Due to different chemical compositions, the examined media have different thermophysical properties, which affect the properties of the generated plasma and cutting performance. The experiments are performed on 15 mm mild steel plates using commercial equipment at 60 A to approach real operation conditions in application areas. The studied gases are chosen according to recommendations of the world's leading manufacturers of arc cutting equipment for mild steel. Specific differences between plasma gases are discussed from the point of view of properties of the gas and the generated plasma, amount of removed material, kerf shape and overall energy balance of the cutting process. The paper describes the role of exothermic reaction of iron oxidation for oxygen cutting and explains its neglect for liquid cutting. This paper explains the potential of facilitating the cutting process by modification of the plasma gas chemical composition and flow rate. (paper)

  16. Progress report on a fully automatic Gas Tungsten Arc Welding (GTAW) system development

    Energy Technology Data Exchange (ETDEWEB)

    Daumeyer, G.J. III

    1994-12-01

    A plan to develop a fully automatic gas tungsten arc welding (GTAW) system that will utilize a vision-sensing computer (which will provide in-process feedback control) is presently in work. Evaluations of different technological aspects and system design requirements continue. This report summaries major activities in the plan`s successful progress. The technological feasibility of producing the fully automated GTAW system has been proven. The goal of this process development project is to provide a production-ready system within the shortest reasonable time frame.

  17. High-speed cinematography of gas-tungsten arc welding: theory and application

    Energy Technology Data Exchange (ETDEWEB)

    Reynolds, L.D.; Key, J.F.

    1981-06-01

    High-speed photo-instrumentation theory and application are reviewed, with particular emphasis on high-speed cinematography, for the engineer who has not acquired an extensive background in scientific photography. Camera systems, optics, timing system, lighting, photometric equipment, filters, and camera mounts are covered. Manufacturers and other resource material are listed in the Appendices. The properties and processing of photosensitive materials suitable for high-speed photography are reviewed, and selected film data are presented. Methods are described for both qualitative and quantitative film analysis. This technology is applied to the problem of analyzing plasma dynamics in a gas-tungsten welding arc.

  18. Gas metal arc welding of butt joint with varying gap width based on neural networks

    DEFF Research Database (Denmark)

    Christensen, Kim Hardam; Sørensen, Torben

    2005-01-01

    penetration, when the gap width is varying during the welding process. The process modeling to facilitate the mapping from joint geometry and reference weld quality to significant welding parameters, has been based on a multi-layer feed-forward network. The Levenberg-Marquardt algorithm for non-linear least......This paper describes the application of the neural network technology for gas metal arc welding (GMAW) control. A system has been developed for modeling and online adjustment of welding parameters, appropriate to guarantee a certain degree of quality in the field of butt joint welding with full...

  19. Monitoring and Control of the Hybrid Laser-Gas Metal-Arc Welding Process

    Energy Technology Data Exchange (ETDEWEB)

    Kunerth, D. C.; McJunkin, T. R.; Nichol, C. I.; Clark, D.; Todorov, E.; Couch, R. D.; Yu, F.

    2013-07-01

    Methods are currently being developed towards a more robust system real time feedback in the high throughput process combining laser welding with gas metal arc welding. A combination of ultrasonic, eddy current, electronic monitoring, and visual techniques are being applied to the welding process. Initial simulation and bench top evaluation of proposed real time techniques on weld samples are presented along with the concepts to apply the techniques concurrently to the weld process. Consideration for the eventual code acceptance of the methods and system are also being researched as a component of this project. The goal is to detect defects or precursors to defects and correct when possible during the weld process.

  20. GlidArc-assisted production of synthesis gas from various carbonaceous feedstocks

    International Nuclear Information System (INIS)

    Czernichowski, A.; Czernichowski, P.; Czernichowski, M.

    2003-01-01

    Pure Hydrogen or its mixture with Carbon Monoxide (called Synthesis Gas) will be massively extracted from various fossil or renewable feedstocks. Such matters contain contaminants (principally Sulphur) that make conventional catalytic reforming technologies very difficult to run without a prior deep cleaning of the feeds in order to avoid the reformer's catalyst poisoning. We propose a non-catalytic process in which almost any carbonaceous feed is converted into the Synthesis Gas in a presence of high-voltage discharges (called GlidArc) that assist the exothermic Partial Oxidation POX). The unique oxidant is air. This contribution presents some of our tests with natural gas, cyclohexane, heptane, toluene, various gasolines, and various diesel oils (including logistic ones). In two separate contributions to this Conference we present our more expanded studies on the GlidArc-assisted POX reforming of commercial propane and rapeseed oil (canola). Our reactors (1- or 2-Liter scale) work at atmospheric pressure and need less than 0.5 kW electric power (rather about 0.1 kW) to produce up to 9 m 3 (n)/h of Nitrogen-diluted SynGas containing up to 27% of H 2 and up to 23% of CO. Such assisting power represents roughly less than 5% (rather around 2%) with respect to the Lower Heating Value of produced Synthesis Gas (up to 11 kW). Recycling such relatively small portion of the power is an acceptable compromise. All tested feeds are totally reformed. No soot is observed at a sufficient O/C ratio. (author)

  1. Correction factor to determine total hydrogen+deuterium concentration obtained by inert gas fusion-thermal conductivity detection (IGF- TCD) technique

    International Nuclear Information System (INIS)

    Ramakumar, K.L.; Sesha Sayi, Y.; Shankaran, P.S.; Chhapru, G.C; Yadav, C.S.; Venugopal, V.

    2004-01-01

    The limitation of commercially available dedicated equipment based on Inert Gas Fusion- Thermal Conductivity Detection (IGF - TCD) for the determination of hydrogen+deuterium is described. For a given molar concentration, deuterium is underestimated vis a vis hydrogen because of lower thermal conductivity and not considering its molecular weight in calculations. An empirical correction factor based on the differences between the thermal conductivities of hydrogen, deuterium and the carrier gas argon, and the mole fraction of deuterium in the sample has been derived to correct the observed hydrogen+deuterium concentration. The corrected results obtained by IGF - TCD technique have been validated by determining hydrogen and deuterium contents in a few samples using an independent method based on hot vacuum extraction-quadrupole mass spectrometry (HVE-QMS). Knowledge of mole fraction of deuterium (XD) is necessary to effect the correction. The correction becomes insignificant at low X D values (XD < 0.2) as the precision in the IGF measurements is comparable with the extent of correction. (author)

  2. Behaviour of gas conditions during vacuum arc discharges used for deposition of thin films

    International Nuclear Information System (INIS)

    Strzyzewski, J.; Langner, J.; Sadowski, M.; Witkowski, J.; Mirowski, R.; Catani, L.; Cianchi, A.; Russo, R.; Tazzari, S.

    2005-01-01

    The vacuum arc, which is one of the oldest techniques used for the deposition of thin films, is now widely used for the Plasma Immersion Ion Implantation and Deposition (PIII and D) in laboratory and industry. Despite of high progress in this field observed during last three decades, involving e.g. magnetic filters for the elimination of micro-droplets, some problems have not been resolved so far. The paper concerns an important problem which is connected with the inclusion of some impurities in the deposited metal film. It was found that appearance of contaminants in the film is induced mainly by water vapour remnants inside the vacuum chamber. The high adsorption of such contaminants by the deposited thin films is observed particularly in so-called getter materials, as niobium and titanium. Such materials can absorb impurities from the surrounding and dissolve them inside the layer. In order to eliminate this problem, in 2000 a new approach was proposed to perform arc discharges at the ultra-high vacuum (UHV) conditions. It was demonstrated experimentally that the deposited pure Nb-films have similar properties to the bulk-Nb samples. These results are very promising from the point of the application of such coating processes in super-conducting RF cavities of future charged-particle accelerators. The paper describes different methods used for the reduction of the background pressure in the UHV stand below 10 -10 hPa. The most important methods involve the selection of appropriate materials and the backing of whole vacuum system. In order to reduce the contaminants a laser triggering system has been applied instead of a common system, which used high-voltage discharges along the surface of an insulated trigger electrode. Particular attention is paid to a comparison of different gas conditions during arc discharges at high-vacuum conditions (background pressure in the range of 10 -8 -10 -7 hPa) and at UHV experiments (background pressure within the range of 10 -11

  3. Time resolved Thomson scattering diagnostic of pulsed gas metal arc welding (GMAW) process

    International Nuclear Information System (INIS)

    Kühn-Kauffeldt, M; Schein, J; Marquès, J L

    2014-01-01

    In this work a Thomson scattering diagnostic technique was applied to obtain time resolved electron temperature and density values during a gas metal arc welding (GMAW) process. The investigated GMAW process was run with aluminum wire (AlMg 4,5 Mn) with 1.2 mm diameter as a wire electrode, argon as a shielding gas and peak currents in the range of 400 A. Time resolved measurements could be achieved by triggering the laser pulse at shifted time positions with respect to the current pulse driving the process. Time evaluation of resulting electron temperatures and densities is used to investigate the state of the plasma in different phases of the current pulse and to determine the influence of the metal vapor and droplets on the plasma properties

  4. Effect of carrier gas composition on transferred arc metal nanoparticle synthesis

    International Nuclear Information System (INIS)

    Stein, Matthias; Kiesler, Dennis; Kruis, Frank Einar

    2013-01-01

    Metal nanoparticles are used in a great number of applications; an effective and economical production scaling-up is hence desirable. A simple and cost-effective transferred arc process is developed, which produces pure metal (Zn, Cu, and Ag) nanoparticles with high production rates, while allowing fast optimization based on energy efficiency. Different carrier gas compositions, as well as the electrode arrangements and the power input are investigated to improve the production and its efficiency and to understand the arc production behavior. The production rates are determined by a novel process monitoring method, which combines an online microbalance method with a scanning mobility particle sizer for fast production rate and size distribution measurement. Particle characterization is performed via scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction measurements. It is found that the carrier gas composition has the largest impact on the particle production rate and can increase it with orders of magnitude. This appears to be not only a result of the increased heat flux and melt temperature but also of the formation of tiny nitrogen (hydrogen) bubbles in the molten feedstock, which impacts feedstock evaporation significantly in bi-atomic gases. A production rate of sub 200 nm particles from 20 up to 2,500 mg/h has been realized for the different metals. In this production range, specific power consumptions as low as 0.08 kWh/g have been reached.

  5. Reflection of illumination laser from gas metal arc weld pool surface

    International Nuclear Information System (INIS)

    Ma, Xiaoji; Zhang, YuMing

    2009-01-01

    The weld pool is the core of the welding process where complex welding phenomena originate. Skilled welders acquire their process feedback primarily from the weld pool. Observation and measurement of the three-dimensional weld pool surface thus play a fundamental role in understanding and future control of complex welding processes. To this end, a laser line is projected onto the weld pool surface in pulsed gas metal arc welding (GMAW) and an imaging plane is used to intercept its reflection from the weld pool surface. Resultant images of the reflected laser are analyzed and it is found that the weld pool surface in GMAW does specularly reflect the projected laser as in gas tungsten arc welding (GTAW). Hence, the weld pool surface in GMAW is also specular and it is in principle possible that it may be observed and measured by projecting a laser pattern and then intercepting and imaging the reflection from it. Due to high frequencies of surface fluctuations, GMAW requires a relatively short time to image the reflected laser

  6. [Impact of introduction of O2 on the welding arc of gas pool coupled activating TIG].

    Science.gov (United States)

    Huang, Yong; Wang, Yan-Lei; Zhang, Zhi-Guo

    2014-05-01

    In the present paper, Boltzmann plot method was applied to analyze the temperature distributions of the are plasma when the gas pool coupled activating TIG welding was at different coupling degrees with the outer gas being O2. Based on this study of temperature distributions, the changing regularities of are voltage and are appearance were studied. The result shows that compared with traditional TIG welding, the introduction of O2 makes the welding arc constricted slightly, the temperature of the are center build up, and the are voltage increase. When argon being the inner gas, oxygen serving as the outer gas instead of argon makes the are constricted more obviously. When the coupling degree increases from 0 to 2, the temperature of the are center and the are voltage both increase slightly. In the gas pool coupled activating TIG welding the are is constricted not obviously, and the reason why the weld penetration is improved dramatically in the welding of stainless steel is not are constriction.

  7. Simulation of a DC electric arc furnace for steelmaking: study in the arc and bath regions

    International Nuclear Information System (INIS)

    Ramirez Argaez, M. A.; Trapaga Martinez, L. G.

    2001-01-01

    A mathematical model was developed to describe fluid flow, heat transfer, and electromagnetic phenomena in the arc and bath regions of DC electric Arc Furnaces (DC-EAF). The model is used to examine the effect on flow patterns and temperature distribution in the bath, under the influence of both an arc and bottom argon injection in steel or steel/slag systems. Validation of the model employed experimental measurements from systems physically related to DC-EAF from literature. For the conditions analyzed, electromagnetic forces dominate the fluid motion in the bath. Buoyancy and shear forces from the arc have a negligible effect in driving the flow; however, they partially counteract the electromagnetic forces. Slag decreases fluid motion in the steel and enhances temperature stratification in the system. Stirring of the bath, using a 3-nozzle inert gas injection system, is found to promote temperature uniformity in the regions near the lateral wall of the furnace. (Author) 24 refs

  8. The release code package REVOLS/RENONS for fission product release from a liquid sodium pool into an inert gas atmosphere

    International Nuclear Information System (INIS)

    Starflinger, J.; Scholtyssek, W.; Unger, H.

    1994-12-01

    For aerosol source term considerations in the field of nuclear safety, the investigation of the release of volatile and non-volatile species from liquid surfaces into a gas atmosphere is important. In case of a hypothetical liquid metal fast breeder reactor accident with tank failure, primary coolant sodium with suspended or solved fuel particles and fission products may be released into the containment. The computer code package REVOLS/RENONS, based on a theoretical mechanistic model with a modular structure, has been developed for the prediction of sodium release as well as volatile and non-volatile radionuclide release from a liquid pool surface into the inert gas atmosphere of the inner containment. Hereby the release of sodium and volatile fission products, like cesium and sodium iodide, is calculated using a theoretical model in a mass transfer coefficient formulation. This model has been transposed into the code version REVOLS.MOD1.1, which is discussed here. It enables parameter analysis under highly variable user-defined boundary conditions. Whereas the evaporative release of the volatile components is governed by diffusive and convective transport processes, the release of the non-volatile ones may be governed by mechanical processes which lead to droplet entrainment from the wavy pool surface under conditions of natural or forced convection into the atmosphere. The mechanistic model calculates the liquid entrainment rate of the non-volatile species, like the fission product strontium oxide and the fuel (uranium dioxide) from a liquid pool surface into a parallel gas flow. The mechanistic model has been transposed into the computer code package REVOLS/RENONS, which is discussed here. Hereby the module REVOLS (RElease of VOLatile Species) calculates the evaporative release of the volatile species, while the module RENONS (RElease of NON-Volatile Species) computes the entrainment release of the non-volatile radionuclides. (orig./HP) [de

  9. Phase analysis of fume during arc weld brazing of steel sheets with protective coatings

    Directory of Open Access Journals (Sweden)

    J. Matusiak

    2016-04-01

    Full Text Available The article presents the results of research of the phase identification and of the quantitative phase analysis of fume generated during Cold Metal Transfer (CMT, ColdArc and Metal Inert Gas / Metal Active Gas (MIG / MAG weld brazing. Investigations were conducted for hot - dip coated steel sheets with zinc (Zn and zinc-iron (Zn - Fe alloy coatings. Arc shielding gases applied during the research-related tests were Ar + O2, Ar + CO2, Ar + H2 and Ar + CO2 + H2 gas mixtures. The analysis of the results covers the influence of the chemical composition of shielding gas on the chemical composition of welding fume.

  10. Experimental study of an aircraft fuel tank inerting system

    Directory of Open Access Journals (Sweden)

    Cai Yan

    2015-04-01

    Full Text Available In this work, a simulated aircraft fuel tank inerting system has been successfully established based on a model tank. Experiments were conducted to investigate the influences of different operating parameters on the inerting effectiveness of the system, including flow rate of the inert gas (nitrogen-enriched air, inert gas concentration, fuel load of the tank and different inerting approaches. The experimental results show that under the same operating conditions, the time span of a complete inerting process decreased as the flow rate of inert gas was increased; the time span using the inert gas with 5% oxygen concentration was much longer than that using pure nitrogen; when the fuel tank was inerted using the ullage washing approach, the time span increased as the fuel load was decreased; the ullage washing approach showed the best inerting performance when the time span of a complete inerting process was the evaluation criterion, but when the decrease of dissolved oxygen concentration in the fuel was also considered to characterize the inerting effectiveness, the approach of ullage washing and fuel scrubbing at the same time was the most effective.

  11. Dry hyperbaric gas metal arc welding of subsea pipelines: experiments and modeling

    Energy Technology Data Exchange (ETDEWEB)

    Azar, Amin S.

    2012-07-01

    Ambitions in exploration of oil and gas fields at deeper water depth require continuous investigation and maintenance. The transportation pipelines laid in deep waters are both subjected to corrosion and buckling due to environmental phenomena. They may also often undergo branching (namely hot tapping) to redirect (or add to) the transportation paths. Mechanical joints and welding are both considered as available alternatives when sectioning and replacement of the pipes at shallow waters is necessary, yet, welding is more promising for deep waters where remote operation is central. Fusion welding on the other hand comprises several technological detractions for sound operations under high ambient pressures disregarding its low cost and flexibility. The foremost detracting phenomenon in the arc welding is called 'arc root constriction', which is defined as arc geometry shrinkage under the increased pressure. Consequently, the power delivery to the weld pool at different pressure levels is a major worry. Effects of ionization and dissociation energies of different gases and mixtures, partial pressure of environmental gases including hydrogen and oxygen, gasification and degasification of the weld metal, inclusions that affect the phase transformation, absorption and desorption kinetics, oxidation and deoxidation reactions and many more are the phenomena that can possibly be altered by the gas type and ambient pressure level. Spattering and fume generation is a problematic issue since the arc is rather unstable under high pressure. Thus, seeking the effect of different chamber gas mixtures on welding parameters, final microstructure and mechanical properties is the main objective of this work.Statistical analysis of the collected voltage and current waveforms is carried out to identify the source of arc misbehavior and instability (discussed in Paper I). The stochastic parameters is related to the electrical stability and resolved into a number of varying

  12. GlidArc-assisted production of synthesis gas from LPG (Propane)

    International Nuclear Information System (INIS)

    Czernichowski, A.; Czernichowski, P.; Czernichowski, M.

    2003-01-01

    Small and medium size reformers that run on widely available Liquefied Petroleum Gas (LPG, containing mostly the propane) can provide Synthesis Gas (or Hydrogen extracted from it) to some Fuel Cell powered cars, boats, homes, farms etc. reducing therefore costs of the pure Hydrogen distribution. We contribute to such idea realization through our simply, plasma-assisted reformer avoiding a need of poison resistant catalysts or prior LPG desulfurizer. In fact, any level of sulphur in LPG is accepted for our non-catalytic reformer based on high-voltage discharges (called GlidArc). The discharges catalytically assist the exothermic partial oxidation process. Electric power assistance is less than 2% of the Lower Heating Value (LHV) of produced SynGas. Recycling such a small portion of the energy is therefore an acceptable compromise. The unique oxidant source is air. This contribution presents our expanded tests with commercial LPG in a 1-L reactor working at atmospheric pressure. At a 0.1 kW electric power assistance we produce a Nitrogen-diluted SynGas containing up to 45% of H 2 +CO at the output flow rate corresponding up to 2.7 m 3 (n)/h of pure H 2 +CO mixture that is equivalent to LHV output power of 8.6 kW. The LPG is totally reformed at more than 70% energetic efficiency and at the total absence of soot. (author)

  13. Emanation of /sup 232/U daughter products from submicrometer particles of uranium oxide and thorium dioxide by nuclear recoil and inert gas diffusion

    Energy Technology Data Exchange (ETDEWEB)

    Coombs, M.A.; Cuddihy, R.G. (Lovelace Biomedical and Environmental Research Inst., Albuquerque, NM (USA). Inhalation Toxicology Research Inst.)

    1983-01-01

    Emanation of /sup 232/U daughter products by nuclear recoil and inert gas diffusion from spherical, submicrometer particles of uranium oxide and thorium dioxide was studied. Monodisperse samples of particles containing 1% /sup 232/U and having physical diameters between 0.1 and 1 ..mu..m were used for the emanation measurements. Thorium-228 ions recoiling from the particles after alpha-decay of /sup 232/U were collected electrostatically on a recoil cathode. Radon-220 diffusing from the particles was swept by an airstream into a 4 l. chamber where the /sup 220/Rn daughters were collected on a second cathode. Mathematical models of radionuclide emanation from spherical particles were used to calculate the recoil range of /sup 228/Th and the diffusion coefficient of /sup 220/Rn in the particle matrix. A /sup 228/Th recoil range of 0.02 ..mu..m and a /sup 220/Rn diffusion coefficient of 3 x 10/sup -14/ cm/sup 2//sec were obtained in both uranium oxide and thorium dioxide particles.

  14. Tungsten Inert Gas and Friction Stir Welding Characteristics of 4-mm-Thick 2219-T87 Plates at Room Temperature and -196 °C

    Science.gov (United States)

    Lei, Xuefeng; Deng, Ying; Yin, Zhimin; Xu, Guofu

    2014-06-01

    2219-T87 aluminum alloy is widely used for fabricating liquid rocket propellant storage tank, due to its admirable cryogenic property. Welding is the dominant joining method in the manufacturing process of aerospace components. In this study, the tungsten inert gas welding and friction stir welding (FSW) characteristics of 4-mm-thick 2219-T87 alloy plate at room temperature (25 °C) and deep cryogenic temperature (-196 °C) were investigated by property measurements and microscopy methods. The studied 2219 base alloy exhibits a low strength plane anisotropy and excellent room temperature and cryogenic mechanical properties. The ultimate tensile strength values of TIG and FSW welding joints can reach 265 and 353 MPa at room temperature, and 342 and 438 MPa at -196 °C, respectively. The base metal consists of elongated deformed grains and many nano-scaled θ (Al2Cu) aging precipitates. Fusion zone and heat-affected zone (HAZ) of the TIG joint are characterized by coarsening dendritic grains and equiaxed recrystallized grains, respectively. The FSW-welded joint consists of the weld nugget zone, thermo-mechanically affected zone (TMAZ), and HAZ. In the weld nugget zone, a micro-scaled sub-grain structure is the main microstructure characteristic. The TMAZ and HAZ are both characterized by coarsened aging precipitates and elongated deformed grains. The excellent FSW welding properties are attributed to the preservation of the working structures and homogenous chemical compositions.

  15. Effect of post-weld aging treatment on mechanical properties of Tungsten Inert Gas welded low thickness 7075 aluminium alloy joints

    International Nuclear Information System (INIS)

    Temmar, M.; Hadji, M.; Sahraoui, T.

    2011-01-01

    Highlights: → The effects of post-weld aging treatment on the properties of joints is studied. → The post-weld aging treatment increases the tensile strength of TIG welded joints. → The strengthening is due to a balance of dissolution, reversion and precipitation. → Simple post-weld aging at 140 o C enhances the properties of the welded joints. -- Abstract: This paper reports the influence of post-weld aging treatment on the microstructure, tensile strength, hardness and Charpy impact energy of weld joints low thickness 7075 T6 aluminium alloy welded by Tungsten Inert Gas (TIG). Hot cracking occurs in aluminium welds when high levels of thermal stress and solidification shrinkage are present while the weld is undergoing various degrees of solidification. Weld fusion zones typically exhibit microstructure modifications because of the thermal conditions during weld metal solidification. This often results in low weld mechanical properties and low resistance to hot cracking. It has been observed that the mechanical properties are very sensitive to microstructure of weld metal. Simple post-weld aging treatment at 140 o C applied to the joints is found to be beneficial to enhance the mechanical properties of the welded joints. Correlations between microstructures and mechanical properties were discussed.

  16. Multi-objective Optimization of Pulsed Gas Metal Arc Welding Process Using Neuro NSGA-II

    Science.gov (United States)

    Pal, Kamal; Pal, Surjya K.

    2018-05-01

    Weld quality is a critical issue in fabrication industries where products are custom-designed. Multi-objective optimization results number of solutions in the pareto-optimal front. Mathematical regression model based optimization methods are often found to be inadequate for highly non-linear arc welding processes. Thus, various global evolutionary approaches like artificial neural network, genetic algorithm (GA) have been developed. The present work attempts with elitist non-dominated sorting GA (NSGA-II) for optimization of pulsed gas metal arc welding process using back propagation neural network (BPNN) based weld quality feature models. The primary objective to maintain butt joint weld quality is the maximization of tensile strength with minimum plate distortion. BPNN has been used to compute the fitness of each solution after adequate training, whereas NSGA-II algorithm generates the optimum solutions for two conflicting objectives. Welding experiments have been conducted on low carbon steel using response surface methodology. The pareto-optimal front with three ranked solutions after 20th generations was considered as the best without further improvement. The joint strength as well as transverse shrinkage was found to be drastically improved over the design of experimental results as per validated pareto-optimal solutions obtained.

  17. Twin-Wire Pulsed Tandem Gas Metal Arc Welding of API X80 Steel Linepipe

    Directory of Open Access Journals (Sweden)

    Wenhao Wu

    2018-01-01

    Full Text Available Twin-Wire Pulsed Tandem Gas Metal Arc Welding process with high welding production efficiency was used to join the girth weld seam of API X80 steel linepipe of 18.4 mm wall thickness and 1422 mm diameter. The macrostructure, microstructure, hardness, and electrochemical corrosion behavior of welded joints were studied. Effects of temperature and Cl− concentration on the corrosion behavior of base metal and weld metal were investigated. Results show that the welded joint has good morphology, mechanical properties, and corrosion resistance. The corrosion resistance of both the base metal and the weld metal decreases with increasing temperature or Cl− concentration. In the solution with high Cl− concentration, the base metal and weld metal are more susceptible to pitting. The corrosion resistance of the weld metal is slightly lower than that of the base metal.

  18. Characterization and modelling techniques for gas metal arc welding of DP 600 sheet steels

    Energy Technology Data Exchange (ETDEWEB)

    Mukherjee, K.; Prahl, U.; Bleck, W. [RWTH Aachen University, Department of Ferrous Metallurgy (IEHK) (Germany); Reisgen, U.; Schleser, M.; Abdurakhmanov, A. [RWTH Aachen University, Welding and Joining Institute (ISF) (Germany)

    2010-11-15

    The objectives of the present work are to characterize the Gas Metal Arc Welding process of DP 600 sheet steel and to summarize the modelling techniques. The time-temperature evolution during the welding cycle was measured experimentally and modelled with the softwaretool SimWeld. To model the phase transformations during the welding cycle dilatometer tests were done to quantify the parameters for phase field modelling by MICRESS {sup registered}. The important input parameters are interface mobility, nucleation density, etc. A contribution was made to include austenite to bainite transformation in MICRESS {sup registered}. This is useful to predict the microstructure in the fast cooling segments. The phase transformation model is capable to predict the microstructure along the heating and cooling cycles of welding. Tensile tests have shown the evidence of failure at the heat affected zone, which has the ferrite-tempered martensite microstructure. (orig.)

  19. Characterization of gas metal arc welded hot rolled DP600 steel

    Energy Technology Data Exchange (ETDEWEB)

    Mukherjee, K.; Ramazani, A.; Yang, L.; Prahl, U.; Bleck, W. [RWTH Aachen University, Institute for Ferrous Metallurgy (IEHK) (Germany); Reisgen, U.; Schleser, M.; Abdurakhmanov, A. [RWTH Aachen University, Welding and Joining Institute (ISF) (Germany)

    2011-12-15

    Dual-phase (DP) steels are suitable candidates for automotive applications due to their high strength and ductility. These advanced mechanical properties result from the special microstructure of the DP steel with 5{proportional_to}20% martensite phase in a soft ferrite matrix. However, during welding, which is an important process in automotive industry, this special microstructure is destroyed. In this research the characterization of Gas Metal Arc (GMA) welded joining zones was performed by optical microscopy and hardness mapping. Tensile tests were also performed keeping the welded portion in the gauge length. Scanning Electron Microscopy (SEM) was used for the fracture investigation. From the characterization and tensile tests, the soften zones were found, which are caused by the tempered martensite and larger ferrite grain size than that in base metal. Furthermore, GMA welding make a large Heat Affected Zone (HAZ). (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  20. Predicting of bead undercut defects in high-speed gas metal arc welding (GMAW)

    Institute of Scientific and Technical Information of China (English)

    Wen-jing XU; Chuan-song WU; De-gang ZOU

    2008-01-01

    In the gas metal arc welding (GMAW) process, when the welding speed reaches a certain threshold, there will be an onset of weld bead undercut defects which limit the further increase of the welding speed. Establishing a mathematical model for high-speed GMAW to predict the tendency of bead undercuts is of great significance to pre-vent such defects. Under the action of various forces, the transferred metal from filler wire to the weld pool, and the geometry and dimension of the pool itself decide if the bead undercut occurs or not. The previous model simpli-fied the pool shape too much. In this paper, based on the actual weld pool geometry and dimension calculated from a numerical model, a hydrostatic model for liquid metal surface is used to study the onset of bead undercut defects in the high-speed welding process and the effects of dif-ferent welding parameters on the bead undercut tendency.

  1. Fatigue Crack Growth Behavior of Gas Metal Arc Welded AISI 409 Grade Ferritic Stainless Steel Joints

    Science.gov (United States)

    Lakshminarayanan, A. K.; Shanmugam, K.; Balasubramanian, V.

    2009-10-01

    The effect of filler metals such as austenitic stainless steel, ferritic stainless steel, and duplex stainless steel on fatigue crack growth behavior of the gas metal arc welded ferritic stainless steel joints was investigated. Rolled plates of 4 mm thickness were used as the base material for preparing single ‘V’ butt welded joints. Center cracked tensile specimens were prepared to evaluate fatigue crack growth behavior. Servo hydraulic controlled fatigue testing machine with a capacity of 100 kN was used to evaluate the fatigue crack growth behavior of the welded joints. From this investigation, it was found that the joints fabricated by duplex stainless steel filler metal showed superior fatigue crack growth resistance compared to the joints fabricated by austenitic and ferritic stainless steel filler metals. Higher yield strength and relatively higher toughness may be the reasons for superior fatigue performance of the joints fabricated by duplex stainless steel filler metal.

  2. Modeling macro-and microstructures of Gas-Metal-Arc Welded HSLA-100 steel

    Science.gov (United States)

    Yang, Z.; Debroy, T.

    1999-06-01

    Fluid flow and heat transfer during gas-metal-arc welding (GMAW) of HSLA-100 steel were studied using a transient, three-dimensional, turbulent heat transfer and fluid flow model. The temperature and velocity fields, cooling rates, and shape and size of the fusion and heat-affected zones (HAZs) were calculated. A continuous-cooling-transformation (CCT) diagram was computed to aid in the understanding of the observed weld metal microstructure. The computed results demonstrate that the dissipation of heat and momentum in the weld pool is significantly aided by turbulence, thus suggesting that previous modeling results based on laminar flow need to be re-examined. A comparison of the calculated fusion and HAZ geometries with their corresponding measured values showed good agreement. Furthermore, “finger” penetration, a unique geometric characteristic of gas-metal-arc weld pools, could be satisfactorily predicted from the model. The ability to predict these geometric variables and the agreement between the calculated and the measured cooling rates indicate the appropriateness of using a turbulence model for accurate calculations. The microstructure of the weld metal consisted mainly of acicular ferrite with small amounts of bainite. At high heat inputs, small amounts of allotriomorphic and Widmanstätten ferrite were also observed. The observed microstructures are consistent with those expected from the computed CCT diagram and the cooling rates. The results presented here demonstrate significant promise for understanding both macro-and microstructures of steel welds from the combination of the fundamental principles from both transport phenomena and phase transformation theory.

  3. Spectrographic temperature measurement of a high power breakdown arc in a high pressure gas switch

    Energy Technology Data Exchange (ETDEWEB)

    Yeckel, Christopher; Curry, Randy [Department of Computer and Electrical Engineering, Center for Physical and Power Electronics, University of Missouri--Columbia, Columbia, Missouri 65211 (United States)

    2011-09-15

    A procedure for obtaining an approximate temperature value of conducting plasma generated during self-break closure of a RIMFIRE gas switch is described. The plasma is in the form of a breakdown arc which conducts approximately 12 kJ of energy in 1 {mu}s. A spectrographic analysis of the trigger-section of the 6-MV RIMFIRE laser triggered gas switch used in Sandia National Laboratory's ''Z-Machine'' has been made. It is assumed that the breakdown plasma has sufficiently approached local thermodynamic equilibrium allowing a black-body temperature model to be applied. This model allows the plasma temperature and radiated power to be approximated. The gas dielectric used in these tests was pressurized SF{sub 6}. The electrode gap is set at 4.59 cm for each test. The electrode material is stainless steel and insulator material is poly(methyl methacrylate). A spectrum range from 220 to 550 nanometers has been observed and calibrated using two spectral irradiance lamps and three spectrograph gratings. The approximate plasma temperature is reported.

  4. Gas Sensors Based on Tin Oxide Nanoparticles Synthesized from a Mini-Arc Plasma Source

    Directory of Open Access Journals (Sweden)

    Ganhua Lu

    2006-01-01

    Full Text Available Miniaturized gas sensors or electronic noses to rapidly detect and differentiate trace amount of chemical agents are extremely attractive. In this paper, we report on the fabrication and characterization of a functional tin oxide nanoparticle gas sensor. Tin oxide nanoparticles are first synthesized using a convenient and low-cost mini-arc plasma source. The nanoparticle size distribution is measured online using a scanning electrical mobility spectrometer (SEMS. The product nanoparticles are analyzed ex-situ by high resolution transmission electron microscopy (HRTEM for morphology and defects, energy dispersive X-ray (EDX spectroscopy for elemental composition, electron diffraction for crystal structure, and X-ray photoelectron spectroscopy (XPS for surface composition. Nonagglomerated rutile tin oxide (SnO2 nanoparticles as small as a few nm have been produced. Larger particles bear a core-shell structure with a metallic core and an oxide shell. The nanoparticles are then assembled onto an e-beam lithographically patterned interdigitated electrode using electrostatic force to fabricate the gas sensor. The nanoparticle sensor exhibits a fast response and a good sensitivity when exposed to 100 ppm ethanol vapor in air.

  5. Mechanical properties of 5083 aluminium welds after manual and automatic pulsed gas metal arc welding using E5356 filler

    CSIR Research Space (South Africa)

    Mutombo, K

    2010-01-01

    Full Text Available Semi-automatic and automatic pulsed gas metal arc welding (GMAW) of aluminium alloy 5083 with ER5356 filler wire causes considerable softening in the weld. The tensile strength of dressed automatic welds approaches that of the base metal...

  6. Theoretical investigation of the decay of an SF6 gas-blast arc using a two-temperature hydrodynamic model

    International Nuclear Information System (INIS)

    Wang Weizong; Rong Mingzhe; Yan, Joseph D; Spencer, Joseph W; Murphy, Anthony B

    2013-01-01

    The behaviour of a decaying SF 6 arc, which is representative of the approach to the final current-zero state of switching arcs in a high-voltage circuit breaker, is theoretically investigated by a two-temperature hydrodynamic model, taking into account the possible departure of the plasma state from local thermodynamic equilibrium (LTE). The model couples the plasma flow with electromagnetic fields in a self-consistent manner. The electrons and heavy species are assumed to have different temperatures. The species composition, thermodynamic properties and transport coefficients of the plasma under non-LTE conditions are calculated from fundamental theory. The model is then applied to a two-dimensional axisymmetric SF 6 arc burning in a supersonic nozzle under well-controlled conditions; for this configuration, experimental results are available for comparison. The effect of turbulence is considered using the Prandtl mixing-length model. The edge absorption of the radiation emitted by the arc core is taken into account by a modified net emission coefficient approach. The complete set of conservation equations is discretized and solved using the finite volume method. The evolution of electron and heavy-particle temperatures and the total arc resistance, along with other physical quantities, is carefully analysed and compared with those of the LTE case. It is demonstrated that the electron and heavy-particle temperature diverge at all times in the plasma-cold-flow interaction region, in which strong gas flow exists, and further in the transient current-zero period, in which case the collision energy exchange is ineffective. This study quantitatively analyses the energy exchange mechanisms between electrons and heavy particles in the high-pressure supersonic SF 6 arcs and provides the foundation for further theoretical investigation of transient SF 6 arc behaviour as the current ramps down to zero in gas-blast circuit breakers.

  7. Effects of Sc and Zr on mechanical property and microstructure of tungsten inert gas and friction stir welded aerospace high strength Al–Zn–Mg alloys

    Energy Technology Data Exchange (ETDEWEB)

    Deng, Ying, E-mail: csudengying@163.com [School of Metallurgy and Environment, Central South University, Hunan, Changsha 410083 (China); School of Materials Science and Engineering, Central South University, Hunan, Changsha 410083 (China); State Key Laboratory for Power Metallurgy, Central South University, Hunan, Changsha 410083 (China); Peng, Bing [School of Metallurgy and Environment, Central South University, Hunan, Changsha 410083 (China); Xu, Guofu, E-mail: csuxgf66@csu.edu.cn [School of Materials Science and Engineering, Central South University, Hunan, Changsha 410083 (China); State Key Laboratory for Power Metallurgy, Central South University, Hunan, Changsha 410083 (China); Pan, Qinglin; Yin, Zhimin; Ye, Rui [School of Materials Science and Engineering, Central South University, Hunan, Changsha 410083 (China); Wang, Yingjun; Lu, Liying [Northeast Light Alloy Co. Ltd., Hei Longjiang, Harbin 150060 (China)

    2015-07-15

    New aerospace high strength Al–Zn–Mg and Al–Zn–Mg–0.25Sc–0.10Zr (wt%) alloys were welded by tungsten inert gas (TIG) process using a new Al–6.0Mg–0.25Sc–0.10Zr (wt%) filler material, and friction stir welding (FSW) process, respectively. Mechanical property and microstructure of the welded joints were investigated comparatively by tensile tests and microscopy methods. The results show that Sc and Zr can improve the yield strength and ultimate tensile strength of Al–Zn–Mg alloy by 59 MPa (23.3%) and 16 MPa (4.0%) in TIG welded joints, and by 77 MPa (23.8%) and 54 MPa (11.9%) in FSW welded joints, respectively. The ultimate tensile strength and elongation of new Al–Zn–Mg–Sc–Zr alloy FSW welded joint are 506±4 MPa and 6.34±0.2%, respectively, showing superior post welded performance. Mechanical property of welded joint is mainly controlled by its “weakest microstructural zone”. TIG welded Al–Zn–Mg and Al–Zn–Mg–Sc–Zr alloys reinforced with weld bead both failed at fusion boundaries. Secondary Al{sub 3}Sc{sub x}Zr{sub 1−x} particles originally present in parent alloy coarsen during TIG welding process, but they can restrain the grain growth and recrystallization here, thus improving welding performance. For two FSW welded joints, fracture occurred in weld nugget zone. Secondary Al{sub 3}Sc{sub x}Zr{sub 1−x} nano-particles almost can keep unchangeable size (20–40 nm) across the entire FSW welded joint, and thus provide effective Orowan strengthening, grain boundary strengthening and substructure strengthening to strengthen FSW joints. The positive effect from Sc and Zr additions into base metals can be better preserved by FSW process than by TIG welding process.

  8. Assessment of the biological effects of welding fumes emitted from metal inert gas welding processes of aluminium and zinc-plated materials in humans.

    Science.gov (United States)

    Hartmann, L; Bauer, M; Bertram, J; Gube, M; Lenz, K; Reisgen, U; Schettgen, T; Kraus, T; Brand, P

    2014-03-01

    The aim of this study was to investigate biological effects and potential health risks due to two different metal-inert-gas (MIG) welding fumes (MIG welding of aluminium and MIG soldering of zinc coated steel) in healthy humans. In a threefold cross-over design study 12 male subjects were exposed to three different exposure scenarios. Exposures were performed under controlled conditions in the Aachener Workplace Simulation Laboratory (AWSL). On three different days the subjects were either exposed to filtered ambient air, to welding fumes from MIG welding of aluminium, or to fumes from MIG soldering of zinc coated materials. Exposure was performed for 6 h and the average fume concentration was 2.5 mg m(-3). Before, directly after, 1 day after, and 7 days after exposure spirometric and impulse oscillometric measurements were performed, exhaled breath condensate (EBC) was collected and blood samples were taken and analyzed for inflammatory markers. During MIG welding of aluminium high ozone concentrations (up to 250 μg m(-3)) were observed, whereas ozone was negligible for MIG soldering. For MIG soldering, concentrations of high-sensitivity CRP (hsCRP) and factor VIII were significantly increased but remained mostly within the normal range. The concentration of neutrophils increased in tendency. For MIG welding of aluminium, the lung function showed significant decreases in Peak Expiratory Flow (PEF) and Mean Expiratory Flow at 75% vital capacity (MEF 75) 7 days after exposure. The concentration of ristocetin cofactor was increased. The observed increase of hsCRP during MIG-soldering can be understood as an indicator for asymptomatic systemic inflammation probably due to zinc (zinc concentration 1.5 mg m(-3)). The change in lung function observed after MIG welding of aluminium may be attributed to ozone inhalation, although the late response (7 days after exposure) is surprising. Copyright © 2013 Elsevier GmbH. All rights reserved.

  9. Effects of Sc and Zr on mechanical property and microstructure of tungsten inert gas and friction stir welded aerospace high strength Al–Zn–Mg alloys

    International Nuclear Information System (INIS)

    Deng, Ying; Peng, Bing; Xu, Guofu; Pan, Qinglin; Yin, Zhimin; Ye, Rui; Wang, Yingjun; Lu, Liying

    2015-01-01

    New aerospace high strength Al–Zn–Mg and Al–Zn–Mg–0.25Sc–0.10Zr (wt%) alloys were welded by tungsten inert gas (TIG) process using a new Al–6.0Mg–0.25Sc–0.10Zr (wt%) filler material, and friction stir welding (FSW) process, respectively. Mechanical property and microstructure of the welded joints were investigated comparatively by tensile tests and microscopy methods. The results show that Sc and Zr can improve the yield strength and ultimate tensile strength of Al–Zn–Mg alloy by 59 MPa (23.3%) and 16 MPa (4.0%) in TIG welded joints, and by 77 MPa (23.8%) and 54 MPa (11.9%) in FSW welded joints, respectively. The ultimate tensile strength and elongation of new Al–Zn–Mg–Sc–Zr alloy FSW welded joint are 506±4 MPa and 6.34±0.2%, respectively, showing superior post welded performance. Mechanical property of welded joint is mainly controlled by its “weakest microstructural zone”. TIG welded Al–Zn–Mg and Al–Zn–Mg–Sc–Zr alloys reinforced with weld bead both failed at fusion boundaries. Secondary Al 3 Sc x Zr 1−x particles originally present in parent alloy coarsen during TIG welding process, but they can restrain the grain growth and recrystallization here, thus improving welding performance. For two FSW welded joints, fracture occurred in weld nugget zone. Secondary Al 3 Sc x Zr 1−x nano-particles almost can keep unchangeable size (20–40 nm) across the entire FSW welded joint, and thus provide effective Orowan strengthening, grain boundary strengthening and substructure strengthening to strengthen FSW joints. The positive effect from Sc and Zr additions into base metals can be better preserved by FSW process than by TIG welding process

  10. Fusion welding of Fe-added lap joints between AZ31B magnesium alloy and 6061 aluminum alloy by hybrid laser-tungsten inert gas welding technique

    International Nuclear Information System (INIS)

    Qi, Xiao-dong; Liu, Li-ming

    2012-01-01

    Highlights: → Hybrid Laser-TIG fusion welding technique was used for joining Mg to Al alloys. → Laser defocusing amount determined penetration depth inside Al alloy of joints. → The addition of Fe interlayer suppressed Mg-Al intermetallics greatly in joints. → A maximum joint strength with optimum thickness of Fe interlayer was obtained. → Excessive addition of Fe interlayer was adverse for the strength improvement. -- Abstract: AZ31B magnesium alloy and 6061-T6 aluminum alloy were lap joined together with the addition of Fe interlayer by fusion welding of hybrid laser-tungsten inert gas (TIG) technique. The influence of location of laser focal spot (LFS) on joint penetration depth and that of the depth on joint strength were investigated. The results showed that when the LFS was just on the surface of Al plate, the deepest penetration could be obtained, which contributed to the improvement of shear strength of Fe-added joints, but not to the elevation of the strength of Mg/Al direct joints. The addition of Fe interlayer suppressed massive production of Mg-Al intermetallics but produced Fe-Al intermetallics in the fusion zone of the joints, whose micro-hardness was extremely high and was also adverse for the enhancement of joint shear strength. The effect of Fe-interlayer thickness on the joint shear strength was also examined, and the maximum shear strength of Fe-added joint could achieve 100 MPa with 0.13 mm thick Fe interlayer. The fracture modes of 0.07 and 0.13 mm Fe-interlayer-added joints were both quasi-cleavage, while those of direct and 0.22 mm interlayer-added joints were completely cleavage. The theoretical shear strength of the Fe-added joints was also discussed.

  11. Study of local-zone microstructure, strength and fracture toughness of hybrid laser-metal-inert-gas-welded A7N01 aluminum alloy joint

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Xiaomin, E-mail: xmwang991011@163.com [School of Life Science and Engineering, Southwest Jiaotong University, Chengdu 610031, Sichuan (China); Li, Bo [School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu 610031, Sichuan (China); Li, Mingxing; Huang, Cui [School of Life Science and Engineering, Southwest Jiaotong University, Chengdu 610031, Sichuan (China); Chen, Hui [School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu 610031, Sichuan (China)

    2017-03-14

    Mechanical properties of hybrid laser-metal-inert-gas-welded A7N01-T5 aluminum alloy joints were studied by using local samples that were extracted from the base metal (BM), heat-affected zone (HAZ), and fusion zone (FZ) of the joint to investigate the triangular relationship of microstructure, strength and fracture toughness of the local zones. The BM had the highest yield strength, ultimate tensile strength (UTS) and lowest elongation, which contrasts with the FZ. The yield strength of the HAZ is lower than that of the BM, whereas its UTS is very close to that of the BM, and its elongation is higher than that of the BM. The fracture toughness of the three local zones decreased as HAZ>BM>FZ. To analyze differences in local mechanical behavior, the detailed microstructure of the three local zones was studied by optical microscopy and electron backscattered diffraction, whereas the fracture surface and precipitation were studied by scanning and transmission electron microscopy. The variation of grain size, especially the morphology and distribution of strengthening phase in HAZ in welding process is the key factor that leads to its different mechanical properties from that of BM, which can be elucidated by different dislocation mechanism, sheared mechanism or Orowan mechanism. The as-cast microstructure and second-phase particles that segregate between dendritic branches provide the FZ with the lowest yield strength and UTS. The factors including area fraction of the precipitates, the difference of strength between the matrix and the grain boundaries, the precipitate-free zone along grain boundaries, as well as the grain boundaries angle are taken into account to explain the difference of fracture toughness among BM, HAZ and FZ, and their fracture modes.

  12. Effects of TiO2 coating on the microstructures and mechanical properties of tungsten inert gas welded AZ31 magnesium alloy joints

    International Nuclear Information System (INIS)

    Wang Linzhi; Shen Jun; Xu Nan

    2011-01-01

    Highlights: → The weld penetration and the D/W ratio could be improved dramatically by increasing of the amount of the TiO 2 coating. → The average grain size of the α-Mg grains increased and the β-Mg 17 Al 12 IMC transformed from granular structure to continuous structure with an increase of the amount of the TiO 2 coating. → With an increase of the amount of the TiO 2 coating, the microhardness of the FZ of the AZ31 magnesium alloy welded joints decreased slightly at first and then decreased sharply. → The UTS value of the welded joints increased with an increase of the amount of the TiO 2 coating. → However, too much TiO 2 coating caused a significant decrease of the UTS value of the welded joints. - Abstract: The effects of TiO 2 coating on the macro-morphologies, microstructures and mechanical properties of tungsten inert gas (TIG) welded AZ31 magnesium alloy joints were investigated by microstructural observations, microhardness tests and tensile tests. The results showed that an increase in the amount of the TiO 2 coating resulted in an increase in the weld penetration and the depth/width (D/W) ratio of the TIG welded AZ31 magnesium alloy seams. Moreover, the average grain size of the α-Mg grains increased and the β-Mg 17 Al 12 intermetallic compound (IMC) was coarser in the case of higher amount of the TiO 2 coating. With an increase in the amount of the TiO 2 coating, the microhardness of the fusion zone (FZ) of the AZ31 magnesium alloy welded joints decreased slightly initially and then decreased sharply. In addition, with an increase in the amount of the TiO 2 coating, the ultimate tensile strength (UTS) value and elongation of the welded joints increased at first and then decreased sharply.

  13. Steam Plasma Flows Generated in Gerdien Arc: Environment for Energy Gas Production from Organics and for Surface Coatings

    Czech Academy of Sciences Publication Activity Database

    Hrabovský, Milan

    2011-01-01

    Roč. 6, č. 5 (2011), s. 792-801 ISSN 1880-5558. [Seventh International Conference on Flow Dynamics. Sendai, 01.11.2010-03.11.2010] R&D Projects: GA ČR GAP205/11/2070 Institutional research plan: CEZ:AV0Z20430508 Keywords : Thermal Plasma * Dc Arc Plasma Torch * Gerdien Arc * Plasma Gasification Subject RIV: BL - Plasma and Gas Discharge Physics http://www.jstage.jst.go.jp/article/jfst/6/5/792/_pdf

  14. Advances of orbital gas tungsten arc welding for Brazilian space applications – experimental setup

    Directory of Open Access Journals (Sweden)

    José A. Orlowski de Garcia

    2010-08-01

    Full Text Available The present work describes details of the several steps of the technology involved for the orbital Gas Tungsten Arc Welding (GTAW process of pure commercially titanium tubes. These pieces will be used to connect the several components of the propulsion system of the China-Brazilian Satellite CBERS, and is part of the Brazilian aerospace industry development. The implantation involved the steps of environment control; cut and facing of the base metal; cleaning procedures; piece alignment; choice of the type, geometry and installation of the tungsten electrode; system for the pressure of the purge gas; manual tack welding; choice of the welding parameters; and, finally, the qualification of welding procedures. Three distinct welding programs were studied, using pulsed current with increasing speed, continuous current and pulsed current with decreasing amperage levels. The results showed that the high quality criteria required to the aerospace segment is such that usual welding operations must be carefully designed and executed. The three welding developed programs generated welds free of defects and with adequate morphology, allowing to select the condition that better fits the Brazilian aerospace segment, and to be implanted in the welding of the CBERS Satellite Propulsion System.

  15. Gaseous Shielding Gas Additives as Flux Substitute for TIG Arc Brazing

    Directory of Open Access Journals (Sweden)

    Uwe Reisgen

    2015-09-01

    Full Text Available Abstract Brazing is one of the key technologies in the field of joining of metal components. To improve the wetting of brazing material and work-piece surface, it is often required to fall back on the use of flux. The application of these substances requires accuracy and is often connected with considerable expenditure and it is, just as the removal of flux residues, often an additional working step which has to be carried out manually. Within the framework of a DFG research project it has been investigated to which degree gaseous substances as addition to the shielding gas may replace conventional flux in TIG arc brazing. To this end, investigations have been carried out using different combinations of base and filler materials. Mainly monosilane as a gaseous flux substitute has been added in low concentrations to the shielding gas volume flow. The resulting brazed joints have been quantified with regard to their geometry, their fusion conditions and their chemical compositions. These qualities were then correlated and evaluated with the provided quantity of monosilane in order to identify dependencies.

  16. A method for calculating the gas volume proportions and inhalation temperature of inert gas mixtures allowing reaching normothermic or hypothermic target body temperature in the awake rat

    Directory of Open Access Journals (Sweden)

    Jacques H Abraini

    2017-01-01

    Full Text Available The noble gases xenon (Xe and helium (He are known to possess neuroprotective properties. Xe is considered the golden standard neuroprotective gas. However, Xe has a higher molecular weight and lower thermal conductivity and specific heat than those of nitrogen, the main diluent of oxygen (O2 in air, conditions that could impair or at least reduce the intrinsic neuroprotective properties of Xe by increasing the critical care patient's respiratory workload and body temperature. In contrast, He has a lower molecular weight and higher thermal conductivity and specific heat than those of nitrogen, but is unfortunately far less potent than Xe at providing neuroprotection. Therefore, combining Xe with He could allow obtaining, depending on the gas inhalation temperature and composition, gas mixtures with neutral or hypothermic properties, the latter being advantageous in term of neuroprotection. However, calculating the thermal properties of a mixture, whatever the substances – gases, metals, rubbers, etc. – is not trivial. To answer this question, we provide a graphical method to assess the volume proportions of Xe, He and O2 that a gas mixture should contain, and the inhalation temperature to which it should be administered to allow a clinician to maintain the patient at a target body temperature.

  17. Initial Testing for the Recommendation of Improved Gas Metal Arc Welding Procedures for HY-80 Steel Plate Butt Joints at Norfolk Naval Shipyard

    Science.gov (United States)

    2015-12-01

    17  Figure 11.  IRMS versus VRMS Comparison with Different Ar/CO2 Gas Mixtures Using GMAW-P...21  Figure 13.  IRMS versus VRMS Comparison with Miller and Lincoln Welding Machines in the Horizontal and Vertical Positions Using GMAW-P...Gas Metal Arc Welding Pulsed Spray Transfer GMAW-S Gas Metal Arc Welding Spray Transfer HAZ Heat Affected Zone HC#1 Hull Cut #1 IRMS Current Root

  18. Processing and structure of in situ Fe-Al alloys produced by gas tungsten arc welding

    Energy Technology Data Exchange (ETDEWEB)

    Banovic, S.W.; DuPont, J.N.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States). Energy Research Center

    1997-02-14

    Iron aluminide weld overlays are being investigated for corrosion and erosion protection of boiler tubes in low NOx burners. The primary objective of the research is to identify overlay compositions which can be deposited in a crack-free condition and provide corrosion protection in moderately reducing environments. In the current phase of work, Fe-Al alloy weld overlays were produced by depositing commercially pure aluminum wire on to low carbon steel substrates using Gas Tungsten Arc Welding. A systematic variation of the wire feed speed and current, two major factors affecting dilution, resulted in a variation in aluminum contents of the welds ranging from 3--42 wt% aluminum. The aluminum content was observed to increase with wire feed speed and a decrease in the current. The aluminum content was also found to affect the cracking susceptibility of the overlays. At 10wt% aluminum, few to no cracks were observed in the deposits. Above this value, cracking was prevalent throughout the weld. In addition, two types of microstructures were found correlating to different concentrations of aluminum. A homogeneous matrix with second phase particles consisting of coarse columnar grains was found for low aluminum concentrations. With higher aluminum contents, a two-phase constituent was observed to surround primary dendrites growing from the substrate. The transition of the microstructures occurred between 24 and 32 wt% Al.

  19. Electrochemical Testing of Gas Tungsten Arc Welded and Reduced Pressure Electron Beam Welded Alloy 22

    International Nuclear Information System (INIS)

    Day, S D; Wong, F G; Gordon, S R; Wong, L L; Rebak, R B

    2006-01-01

    Alloy 22 (N06022) is the material selected for the fabrication of the outer shell of the nuclear waste containers for the Yucca Mountain high-level nuclear waste repository site. A key technical issue in the waste package program has been the integrity of the container weld joints. The currently selected welding process for fabricating and sealing the containers is the traditional gas tungsten arc welding (GTAW) or TIG method. An appealing faster alternative technique is reduced pressure electron beam (RPEB) welding. It was of interest to compare the corrosion properties of specimens prepared using both types of welding techniques. Standard electrochemical tests were carried on GTAW and RPEB welds as well as on base metal (non-welded) to determine their relative corrosion behavior in simulated concentrated water (SCW) at 90 C (alkaline), 1 M HCl at 60 C (acidic) and 1 M NaCl at 90 C (neutral) solutions. Results show that for all practical purposes, the three tested materials had the same electrochemical behavior in the three tested electrolytes

  20. Electrochemical Testing of Gas Tungsten ARC Welded and Reduced Pressure Electron Beam Welded Alloy 22

    International Nuclear Information System (INIS)

    S. Daniel Day; Frank M.G. Wong; Steven R. Gordon; Lana L. Wong; Raul B. Rebak

    2006-01-01

    Alloy 22 (N06022) is the material selected for the fabrication of the outer shell of the nuclear waste containers for the Yucca Mountain high-level nuclear waste repository site. A key technical issue in the waste package program has been the integrity of the container weld joints. The currently selected welding process for fabricating and sealing the containers is the traditional gas tungsten arc welding (GTAW) or TIC method. An appealing faster alternative technique is reduced pressure electron beam (RPEB) welding. It was of interest to compare the corrosion properties of specimens prepared using both types of welding techniques. Standard electrochemical tests were carried on GTAW and RPEB welds as well as on base metal (non-welded) to determine their relative corrosion behavior in simulated concentrated water (SCW) at 90 C (alkaline), 1 M HCI at 60 C (acidic) and 1 M NaCl at 90 C (neutral) solutions. Results show that for all practical purposes, the three tested materials had the same electrochemical behavior in the three tested electrolytes

  1. Influence of titanium–boron additions on grain refinement of AA6082 gas tungsten arc welds

    International Nuclear Information System (INIS)

    Kishore Babu, N.; Talari, Mahesh Kumar; Dayou, Pan; Zheng, Sun; Jun, Wei; SivaPrasad, K.

    2012-01-01

    Highlights: ► Ti in the weld metal resulted in grain refinement due to growth restriction effect. ► Weld metal strength improved due to grain refinement caused by Tibor™ addition. ► Weld metal responded to post-weld ageing treatment due to dilution from base metal. ► Weld metal with AA5356 filler are stronger then AA4043 for all Tibor™ additions. -- Abstract: Grain refinement of weld metal plays a vital role in improving mechanical properties (ductility and toughness) as well as weldability. The present study has investigated the influence of Tibor™ additions on the structure and mechanical properties of AA6082 gas tungsten arc (GTA) weldments. Controlled amounts of Tibor™ grain refiner (containing Ti and B in a ratio of 5:1) were introduced into the molten pool of AA6082 by pre-deposited cast inserts (AA4043 and AA5356) under different welding conditions by GTA welding. Full penetration GTA welds were prepared using alternating current (AC). It was observed that grain size was decreased with increasing amounts of Tibor™. The grain refinement is mainly caused grain nucleation associated with constitutional undercooling during solidification. It has been shown that welds prepared with 5356 cast insert exhibited high strength and ductility when compared with other welds. The observed grain refinement was shown to result in an appreciable increase in fusion zone hardness, strength and ductility.

  2. Gas Chemistry of Submarine Hydrothermal Venting at Maug Caldera, Mariana Arc

    Science.gov (United States)

    Embley, R. W.; Lupton, J. E.; Butterfield, D. A.; Lilley, M. D.; Evans, L. J.; Olson, E. J.; Resing, J. A.; Buck, N.; Larson, B. I.; Young, C.

    2014-12-01

    Maug volcano consists of 3 islands that define the perimeter of a submerged caldera that was formed by an explosive eruption. The caldera reaches a depth of ~225 meters, and has a prominent central cone or pinnacle that ascends within 20 meters of the sea surface. Our exploration of Maug began in 2003, when a single hydrocast in the caldera detected a strong suspended particle and helium plume reaching a maximum of δ3He = 250% at ~180 meters depth, clearly indicating hydrothermal activity within the caldera. In 2004 we returned armed with the ROPOS ROV, and two ROPOS dives discovered and sampled low temperature (~4 °C) diffuse venting associated with bacterial mats on the NE flank of the central pinnacle at 145 m depth. Samples collected with titanium gas tight bottles were badly diluted with ambient seawater but allowed an estimate of end-member 3He/4He of 7.3 Ra. Four vertical casts lowered into the caldera in 2004 all had a strong 3He signal (δ3He = 190%) at 150-190 meters depth. A recent expedition in 2014 focused on the shallow (~10 m) gas venting along the caldera interior. Scuba divers were able to collect samples of the gas bubbles using evacuated SS bottles fitted with plastic funnels. The gas samples had a consistent ~170 ppm He, 8 ppmNe, 60% CO2, 40%N2, and 0.8% Ar, and an end-member 3He/4He ratio of 6.9 Ra. This 3He/4He ratio falls within the range for typical arc volcanoes. The rather high atmospheric component (N2, Ar, Ne) in these samples is not contamination but appears to be derived from subsurface exchange between the ascending CO2 bubbles and air saturated seawater. A single vertical cast in 2014 had a maximum δ3He = 55% at 140 m depth, much lower than in 2003 and 2004. This decrease is possibly due to recent flushing of the caldera by a storm event, or may reflect a decrease in the deep hydrothermal activity. This area of shallow CO2 venting in Maug caldera is of particular interest as a natural laboratory for studying the effects of ocean

  3. Effect of pulsed gas tungsten arc welding on corrosion behavior of Ti-6Al-4V titanium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Balasubramanian, M. [Department of Mechanical Engineering, Maamallan Institute of Technology, Anna University, Sriperumpudur 602 105 (India)], E-mail: manianmb@rediffmail.com; Jayabalan, V. [Department of Manufacturing Engineering, Anna University, Guindy, Chennai 600 025 (India)], E-mail: jbalan@annauniv.edu; Balasubramanian, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002 (India)], E-mail: visvabalu@yahoo.com

    2008-07-01

    Due to the excellent combination of properties such as elevated strength-to-weight ratio, high toughness and excellent resistance to corrosion, make titanium alloys attractive for many industrial applications. Advantages of pulsed current welding frequently reported in literature include refinement of fusion zone grain size, etc. Hence, in this investigation an attempt has been made to study the effect of pulsed current Gas Tungsten Arc (GTA) welding parameters on corrosion behavior of Ti-6Al-4V titanium alloy. Pulsed current gas tungsten arc welding was used to fabricate the joints. To optimize the number of experiments to be performed, central composite design was used. The investigation revealed increase in corrosion resistance with increase in peak current and pulse frequency up to an optimum value of the same and decrease in corrosion resistance beyond that optimum point. An increase in corrosion resistance with grain refinement was also detected.

  4. Effect of pulsed gas tungsten arc welding on corrosion behavior of Ti-6Al-4V titanium alloy

    International Nuclear Information System (INIS)

    Balasubramanian, M.; Jayabalan, V.; Balasubramanian, V.

    2008-01-01

    Due to the excellent combination of properties such as elevated strength-to-weight ratio, high toughness and excellent resistance to corrosion, make titanium alloys attractive for many industrial applications. Advantages of pulsed current welding frequently reported in literature include refinement of fusion zone grain size, etc. Hence, in this investigation an attempt has been made to study the effect of pulsed current Gas Tungsten Arc (GTA) welding parameters on corrosion behavior of Ti-6Al-4V titanium alloy. Pulsed current gas tungsten arc welding was used to fabricate the joints. To optimize the number of experiments to be performed, central composite design was used. The investigation revealed increase in corrosion resistance with increase in peak current and pulse frequency up to an optimum value of the same and decrease in corrosion resistance beyond that optimum point. An increase in corrosion resistance with grain refinement was also detected

  5. Mathematical modelling of heat transfer in dedusting plants and comparison to off-gas measurements at electric arc furnaces

    International Nuclear Information System (INIS)

    Kirschen, Marcus; Velikorodov, Viktor; Pfeifer, Herbert

    2006-01-01

    A mathematical simulation tool is presented in order to model enthalpy flow rates of off-gas and heat transfer of cooling systems at dedusting plants in electric steel making sites. The flexibility of the simulation tool is based on a user-defined series of modular units that describe elementary units of industrial dedusting systems, e.g. water-cooled hot gas duct, air injector, drop-out box, mixing chamber, post-combustion chamber, filter, etc. Results of simulation were checked with measurements at industrial electric steel making plants in order to validate the models for turbulence, heat transfer and chemical reaction kinetics. Comparison between computed and measured gas temperature and composition yield excellent agreement. The simulation tool is used to calculate off-gas temperature and volume flow rate, where off-gas measurements are very difficult to apply due to high gas temperatures and high dust load. Heat transfer from the off-gas to the cooling system was calculated in detail for a pressurised hot water EAF cooling system in order to investigate the impact of the cooling system and the dedusting plant operation on the energy sinks of the electric arc furnace. It is shown that optimum efficiency of post-combustion of EAF off-gas in the water-cooled hot gas duct requires continuous off-gas analysis. Common operation parameters of EAF dedusting systems do not consider the non-steady-state of the EAF off-gas emission efficiently

  6. Mathematical modelling of heat transfer in dedusting plants and comparison to off-gas measurements at electric arc furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Kirschen, Marcus [Institute for Industrial Furnaces and Heat Engineering, RWTH Aachen, Kopernikusstrasse 16, 52074 Aachen (Germany)]. E-mail: kirschen@iob.rwth-aachen.de; Velikorodov, Viktor [Institute for Industrial Furnaces and Heat Engineering, RWTH Aachen, Kopernikusstrasse 16, 52074 Aachen (Germany); Pfeifer, Herbert [Institute for Industrial Furnaces and Heat Engineering, RWTH Aachen, Kopernikusstrasse 16, 52074 Aachen (Germany)

    2006-11-15

    A mathematical simulation tool is presented in order to model enthalpy flow rates of off-gas and heat transfer of cooling systems at dedusting plants in electric steel making sites. The flexibility of the simulation tool is based on a user-defined series of modular units that describe elementary units of industrial dedusting systems, e.g. water-cooled hot gas duct, air injector, drop-out box, mixing chamber, post-combustion chamber, filter, etc. Results of simulation were checked with measurements at industrial electric steel making plants in order to validate the models for turbulence, heat transfer and chemical reaction kinetics. Comparison between computed and measured gas temperature and composition yield excellent agreement. The simulation tool is used to calculate off-gas temperature and volume flow rate, where off-gas measurements are very difficult to apply due to high gas temperatures and high dust load. Heat transfer from the off-gas to the cooling system was calculated in detail for a pressurised hot water EAF cooling system in order to investigate the impact of the cooling system and the dedusting plant operation on the energy sinks of the electric arc furnace. It is shown that optimum efficiency of post-combustion of EAF off-gas in the water-cooled hot gas duct requires continuous off-gas analysis. Common operation parameters of EAF dedusting systems do not consider the non-steady-state of the EAF off-gas emission efficiently.

  7. Interfacial microstructure and properties of copper clad steel produced using friction stir welding versus gas metal arc welding

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Z.; Chen, Y. [Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo (Canada); Haghshenas, M., E-mail: mhaghshe@uwaterloo.ca [Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo (Canada); Nguyen, T. [Mechanical Systems Engineering, Conestoga College, Kitchener (Canada); Galloway, J. [Welding Engineering Technology, Conestoga College, Kitchener (Canada); Gerlich, A.P. [Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo (Canada)

    2015-06-15

    A preliminary study compares the feasibility and microstructures of pure copper claddings produced on a pressure vessel A516 Gr. 70 steel plate, using friction stir welding versus gas metal arc welding. A combination of optical and scanning electron microscopy is used to characterize the grain structures in both the copper cladding and heat affected zone in the steel near the fusion line. The friction stir welding technique produces copper cladding with a grain size of around 25 μm, and no evidence of liquid copper penetration into the steel. The gas metal arc welding of copper cladding exhibits grain sizes over 1 mm, and with surface microcracks as well as penetration of liquid copper up to 50 μm into the steel substrate. Transmission electron microscopy reveals that metallurgical bonding is produced in both processes. Increased diffusion of Mn and Si into the copper cladding occurs when using gas metal arc welding, although some nano-pores were detected in the FSW joint interface. - Highlights: • Cladding of steel with pure copper is possible using either FSW or GMAW. • The FSW yielded a finer grain structure in the copper, with no evidence of cracking. • The FSW joint contains some evidence of nano-pores at the interface of the steel/copper. • Copper cladding by GMAW contained surface cracks attributed to high thermal stresses. • The steel adjacent to the fusion line maintained a hardness value below 248 HV.

  8. Formation of the ZnFe2O4 phase in an electric arc furnace off-gas treatment system.

    Science.gov (United States)

    Suetens, T; Guo, M; Van Acker, K; Blanpain, B

    2015-04-28

    To better understand the phenomena of ZnFe2O4 spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe2O4 formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe2O4 formation reaction, the thermodynamic feasibility of in-process separation - a new electric arc furnace dust treatment technology - was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe2O4 spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber. Copyright © 2015 Elsevier B.V. All rights reserved.

  9. Synthesis of aluminum nitride films by plasma immersion ion implantation-deposition using hybrid gas-metal cathodic arc gun

    International Nuclear Information System (INIS)

    Shen Liru; Fu, Ricky K.Y.; Chu, Paul K.

    2004-01-01

    Aluminum nitride (AlN) is of interest in the industry because of its excellent electronic, optical, acoustic, thermal, and mechanical properties. In this work, aluminum nitride films are deposited on silicon wafers (100) by metal plasma immersion ion implantation and deposition (PIIID) using a modified hybrid gas-metal cathodic arc plasma source and with no intentional heating to the substrate. The mixed metal and gaseous plasma is generated by feeding the gas into the arc discharge region. The deposition rate is found to mainly depend on the Al ion flux from the cathodic arc source and is only slightly affected by the N 2 flow rate. The AlN films fabricated by this method exhibit a cubic crystalline microstructure with stable and low internal stress. The surface of the AlN films is quite smooth with the surface roughness on the order of 1/2 nm as determined by atomic force microscopy, homogeneous, and continuous, and the dense granular microstructures give rise to good adhesion with the substrate. The N to Al ratio increases with the bias voltage applied to the substrates. A fairly large amount of O originating from the residual vacuum is found in the samples with low N:Al ratios, but a high bias reduces the oxygen concentration. The compositions, microstructures and crystal states of the deposited films are quite stable and remain unchanged after annealing at 800 deg. C for 1 h. Our hybrid gas-metal source cathodic arc source delivers better AlN thin films than conventional PIIID employing dual plasmas

  10. Non-catalytic plasma-arc reforming of natural gas with carbon dioxide as the oxidizing agent for the production of synthesis gas or hydrogen

    OpenAIRE

    Blom, P.W.E.; Basson, G.W.

    2013-01-01

    The world’s energy consumption is increasing constantly due to the growing population of the world. The increasing energy consumption has a negative effect on the fossil fuel reserves of the world. Hydrogen has the potential to provide energy for all our needs by making use of fossil fuel such as natural gas and nuclear-based electricity. Hydrogen can be produced by reforming methane with carbon dioxide as the oxidizing agent. Hydrogen can be produced in a Plasma-arc reforming ...

  11. GMAW (Gas Metal Arc Welding) process development for girth welding of high strength pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Rajan, Vaidyanath; Daniel, Joe; Quintana, Marie [The Lincoln Electric Company, Cleveland, OH (United States); Chen, Yaoshan [Center for Reliable Energy Systems (CRES), Dublin, OH (United States); Souza, Antonio [Lincoln Electric do Brasil, Guarulhos, SP (Brazil)

    2009-07-01

    This paper highlights some of the results and findings from the first phase of a consolidated program co-funded by US Department of Transportation Pipeline and Hazardous Materials Safety Administration (PHMSA) and Pipeline Research Council Inc (PRCI) to develop pipe weld assessment and qualification methods and optimize X 100 pipe welding technologies. One objective of the program is to establish the range of viable welding options for X 100 line pipe, and define the essential variables to provide welding process control for reliable and consistent mechanical performance of the weldments. In this first phase, a series of narrow gap girth welds were made with pulsed gas metal arc welding (GMAW), instrumented with thermocouples in the heat affected zone (HAZ) and weld metal to obtain the associated thermal profiles, and instrumented to measure true energy input as opposed to conventional heat input. Results reveal that true heat input is 16%-22% higher than conventional heat input. The thermal profile measurements correlate very well with thermal model predictions using true energy input data, which indicates the viability of treating the latter as an essential variable. Ongoing microstructural and mechanical testing work will enable validation of an integrated thermal-microstructural model being developed for these applications. Outputs from this model will be used to correlate essential welding process variables with weld microstructure and hardness. This will ultimately enable development of a list of essential variables and the ranges needed to ensure mechanical properties are achieved in practice, recommendations for controlling and monitoring these essential variables and test methods suitable for classification of welding consumables. (author)

  12. Design for low-cost gas metal arc weld-based aluminum 3-D printing

    Science.gov (United States)

    Haselhuhn, Amberlee S.

    Additive manufacturing, commonly known as 3-D printing, has the potential to change the state of manufacturing across the globe. Parts are made, or printed, layer by layer using only the materials required to form the part, resulting in much less waste than traditional manufacturing methods. Additive manufacturing has been implemented in a wide variety of industries including aerospace, medical, consumer products, and fashion, using metals, ceramics, polymers, composites, and even organic tissues. However, traditional 3-D printing technologies, particularly those used to print metals, can be prohibitively expensive for small enterprises and the average consumer. A low-cost open-source metal 3-D printer has been developed based upon gas metal arc weld (GMAW) technology. Using this technology, substrate release mechanisms have been developed, allowing the user to remove a printed metal part from a metal substrate by hand. The mechanical and microstructural properties of commercially available weld alloys were characterized and used to guide alloy development in 4000 series aluminum-silicon alloys. Wedge casting experiments were performed to screen magnesium, strontium, and titanium boride alloying additions in hypoeutectic aluminum-silicon alloys for their properties and the ease with which they could be printed. Finally, the top performing alloys, which were approximately 11.6% Si modified with strontium and titanium boride were cast, extruded, and drawn into wire. These wires were printed and the mechanical and microstructural properties were compared with those of commercially available alloys. This work resulted in an easier-to-print aluminum-silicon-strontium alloy that exhibited lower porosity, equivalent yield and tensile strengths, yet nearly twice the ductility compared to commercial alloys.

  13. In situ droplet surface tension and viscosity measurements in gas metal arc welding

    International Nuclear Information System (INIS)

    Bachmann, B; Siewert, E; Schein, J

    2012-01-01

    In this paper, we present an adaptation of a drop oscillation technique that enables in situ measurements of thermophysical properties of an industrial pulsed gas metal arc welding (GMAW) process. Surface tension, viscosity, density and temperature were derived expanding the portfolio of existing methods and previously published measurements of surface tension in pulsed GMAW. Natural oscillations of pure liquid iron droplets are recorded during the material transfer with a high-speed camera. Frame rates up to 30000 fps were utilized to visualize iron droplet oscillations which were in the low kHz range. Image processing algorithms were employed for edge contour extraction of the droplets and to derive parameters such as oscillation frequencies and damping rates along different dimensions of the droplet. Accurate surface tension measurements were achieved incorporating the effect of temperature on density. These are compared with a second method that has been developed to accurately determine the mass of droplets produced during the GMAW process which enables precise surface tension measurements with accuracies up to 1% and permits the study of thermophysical properties also for metals whose density highly depends on temperature. Thermophysical properties of pure liquid iron droplets formed by a wire with 1.2 mm diameter were investigated in a pulsed GMAW process with a base current of 100 A and a pulse current of 600 A. Surface tension and viscosity of a sample droplet were 1.83 ± 0.02 N m -1 and 2.9 ± 0.3 mPa s, respectively. The corresponding droplet temperature and density are 2040 ± 50 K and 6830 ± 50 kg m -3 , respectively. (paper)

  14. Effect of high power CO2 and Yb:YAG laser radiation on the characteristics of TIG arc in atmospherical pressure argon and helium

    Science.gov (United States)

    Wu, Shikai; Xiao, Rongshi

    2015-04-01

    The effects of laser radiation on the characteristics of the DC tungsten inert gas (TIG) arc were investigated by applying a high power slab CO2 laser and a Yb:YAG disc laser. Experiment results reveal that the arc voltage-current curve shifts downwards, the arc column expands, and the arc temperature rises while the high power CO2 laser beam vertically interacts with the TIG arc in argon. With the increase of the laser power, the voltage-current curve of the arc shifts downwards more significantly, and the closer the laser beam impingement on the arc to the cathode, the more the decrease in arc voltage. Moreover, the arc column expansion and the arc temperature rise occur mainly in the region between the laser beam incident position and the anode. However, the arc characteristics hardly change in the cases of the CO2 laser-helium arc and YAG laser-arc interactions. The reason is that the inverse Bremsstrahlung absorption coefficients are greatly different due to the different electron densities of the argon and helium arcs and the different wave lengths of CO2 and YAG lasers.

  15. Welding fumes from stainless steel gas metal arc processes contain multiple manganese chemical species.

    Science.gov (United States)

    Keane, Michael; Stone, Samuel; Chen, Bean

    2010-05-01

    Fumes from a group of gas metal arc welding (GMAW) processes used on stainless steel were generated using three different metal transfer modes and four different shield gases. The objective was to identify and measure manganese (Mn) species in the fumes, and identify processes that are minimal generators of Mn species. The robotic welding system was operated in short-circuit (SC) mode (Ar/CO2 and He/Ar), axial spray (AXS) mode (Ar/O2 and Ar/CO2), and pulsed axial-spray (PAXS) mode (Ar/O2). The fumes were analyzed for Mn by a sequential extraction process followed by inductively coupled plasma-atomic emission spectroscopy (ICP-AES) analysis, and by X-ray diffraction (XRD). Total elemental Mn, iron (Fe), chromium (Cr) and nickel (Ni) were separately measured after aqua regia digestion and ICP-AES analysis. Soluble Mn2+, Fe2+, Fe3+, and Ni2+ in a simple biological buffer (phosphate-buffered saline) were determined at pH 7.2 and 5.0 after 2 h incubation at 37 C by ion chromatography. Results indicate that Mn was present in soluble form, acid-soluble form, and acid-soluble form after reduction by hydroxylamine, which represents soluble Mn0 and Mn2+ compounds, other Mn2+ compounds, and (Mn3+ and Mn4+) compounds, respectively. The dominant fraction was the acid-soluble Mn2+ fraction, but results varied with the process and shield gas. Soluble Mn mass percent in the fume ranged from 0.2 to 0.9%, acid-soluble Mn2+ compounds ranged from 2.6 to 9.3%, and acid plus reducing agent-soluble (Mn3+ and Mn4+) compounds ranged from 0.6 to 5.1%. Total Mn composition ranged from 7 to 15%. XRD results showed fumes had a crystalline content of 90-99% Fe3O4, and showed evidence of multiple Mn oxides, but overlaps and weak signals limited identification. Small amounts of the Mn2+ in the fume (welding process. Mn generation rates for the fractions were tabulated, and the influence of ozone is discussed. The conclusions are that exposures to welding fumes include multiple Mn species, both

  16. Alternative inerting agents

    CSIR Research Space (South Africa)

    Du

    1997-08-01

    Full Text Available Final Project Report ALTERNATIVE INERTING AGENTS Author/s: J J L DU PLESSIS Research Agency: OSIR MINING TECHNOLOGY Project No: Date: 3 2 7 2 COL 443 APRIL 1999 N’ ) ( G~6~ I Title: 9 / The results show...

  17. Inert Anode Report

    Energy Technology Data Exchange (ETDEWEB)

    none,

    1999-07-01

    This ASME report provides a broad assessment of open literature and patents that exist in the area of inert anodes and their related cathode systems and cell designs, technologies that are relevant for the advanced smelting of aluminum. The report also discusses the opportunities, barriers, and issues associated with these technologies from a technical, environmental, and economic viewpoint.

  18. Formation of the ZnFe2O4 phase in an electric arc furnace off-gas treatment system

    International Nuclear Information System (INIS)

    Suetens, T.; Guo, M.; Van Acker, K.; Blanpain, B.

    2015-01-01

    Highlights: • EAF dust was characterized with particle size analysis, XRF, and EPMA. • Slag particles showed no sign of reaction with Zn vapor. • Fe 2 O 3 particles showed different degrees of reaction based on their size. • The thermodynamic stability of Zn vapor in EAF off-gas ducts was reevaluated. • In presence of Fe 2 O 3 , Zn vapor reacts to form ZnFe 2 O 4 and ZnO. - Abstract: To better understand the phenomena of ZnFe 2 O 4 spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe 2 O 4 formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe 2 O 4 formation reaction, the thermodynamic feasibility of in-process separation – a new electric arc furnace dust treatment technology – was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe 2 O 4 spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber

  19. Effect of heat input on the microstructure and mechanical properties of gas tungsten arc welded AISI 304 stainless steel joints

    International Nuclear Information System (INIS)

    Kumar, Subodh; Shahi, A.S.

    2011-01-01

    Highlights: → Welding procedure is established for welding 6 mm thick AISI 304 using GTAW process. → Mechanical properties of the weld joints are influenced strongly by the heat input. → Highest tensile strength of 657.32 MPa is achieved by joints using low heat input. → Welding parameters affect heat input and hence microstructure of weld joints. → Extent of grain coarsening in the HAZ increases with increase in the heat input. -- Abstract: Influence of heat input on the microstructure and mechanical properties of gas tungsten arc welded 304 stainless steel (SS) joints was studied. Three heat input combinations designated as low heat (2.563 kJ/mm), medium heat (2.784 kJ/mm) and high heat (3.017 kJ/mm) were selected from the operating window of the gas tungsten arc welding process (GTAW) and weld joints made using these combinations were subjected to microstructural evaluations and tensile testing so as to analyze the effect of thermal arc energy on the microstructure and mechanical properties of these joints. The results of this investigation indicate that the joints made using low heat input exhibited higher ultimate tensile strength (UTS) than those welded with medium and high heat input. Significant grain coarsening was observed in the heat affected zone (HAZ) of all the joints and it was found that the extent of grain coarsening in the heat affected zone increased with increase in the heat input. For the joints investigated in this study it was also found that average dendrite length and inter-dendritic spacing in the weld zone increases with increase in the heat input which is the main reason for the observable changes in the tensile properties of the weld joints welded with different arc energy inputs.

  20. Method of producing hydrogen, and rendering a contaminated biomass inert

    Science.gov (United States)

    Bingham, Dennis N [Idaho Falls, ID; Klingler, Kerry M [Idaho Falls, ID; Wilding, Bruce M [Idaho Falls, ID

    2010-02-23

    A method for rendering a contaminated biomass inert includes providing a first composition, providing a second composition, reacting the first and second compositions together to form an alkaline hydroxide, providing a contaminated biomass feedstock and reacting the alkaline hydroxide with the contaminated biomass feedstock to render the contaminated biomass feedstock inert and further producing hydrogen gas, and a byproduct that includes the first composition.

  1. Preparation of carbon nanotubes by DC arc discharge process under reduced pressure in an air atmosphere

    International Nuclear Information System (INIS)

    Kim, Hyeon Hwan; Kim, Hyeong Joon

    2006-01-01

    Carbon nanotubes (CNTs) were grown using a DC arc discharge process in an air atmosphere and relevant process parameters were investigated. Without using an inert gas, multi walled carbon nanotubes could be synthesized in the deposit area of the cathode even in an air atmosphere, but single walled carbon nanotubes were not detected in the soot area despite using the same process conditions as in the inert gas. The air pressure for the highest yield of multi walled CNTs was 300 Torr. In addition, the quantity of amorphous carbon and other nanoparticles in the process chamber was remarkably reduced by this technique, showing that an efficient, feasible method of large scale CNT fabrication could be achieved by the arc discharge process

  2. Metallurgical characterization of pulsed current gas tungsten arc, friction stir and laser beam welded AZ31B magnesium alloy joints

    International Nuclear Information System (INIS)

    Padmanaban, G.; Balasubramanian, V.

    2011-01-01

    This paper reports the influences of welding processes such as friction stir welding (FSW), laser beam welding (LBW) and pulsed current gas tungsten arc welding (PCGTAW) on mechanical and metallurgical properties of AZ31B magnesium alloy. Optical microscopy, scanning electron microscopy, transmission electron microscopy and X-Ray diffraction technique were used to evaluate the metallurgical characteristics of welded joints. LBW joints exhibited superior tensile properties compared to FSW and PCGTAW joints due to the formation of finer grains in weld region, higher fusion zone hardness, the absence of heat affected zone, presence of uniformly distributed finer precipitates in weld region.

  3. Estimation and control of droplet size and frequency in projected spray mode of a gas metal arc welding (GMAW) process.

    Science.gov (United States)

    Anzehaee, Mohammad Mousavi; Haeri, Mohammad

    2011-07-01

    New estimators are designed based on the modified force balance model to estimate the detaching droplet size, detached droplet size, and mean value of droplet detachment frequency in a gas metal arc welding process. The proper droplet size for the process to be in the projected spray transfer mode is determined based on the modified force balance model and the designed estimators. Finally, the droplet size and the melting rate are controlled using two proportional-integral (PI) controllers to achieve high weld quality by retaining the transfer mode and generating appropriate signals as inputs of the weld geometry control loop. Copyright © 2011 ISA. Published by Elsevier Ltd. All rights reserved.

  4. Low-Cost Open-Source Voltage and Current Monitor for Gas Metal Arc Weld 3D Printing

    OpenAIRE

    Pinar, A.; Wijnen, B.; Anzalone, G. C.; Havens, T. C.; Sanders, P. G.; Pearce, J. M.

    2015-01-01

    Arduino open-source microcontrollers are well known in sensor applications for scientific equipment and for controlling RepRap 3D printers. Recently low-cost open-source gas metal arc weld (GMAW) RepRap 3D printers have been developed. The entry-level welders used have minimal controls and therefore lack any real-time measurement of welder voltage or current. The preliminary work on process optimization of GMAW 3D printers requires a low-cost sensor and data logger system to measure welder cu...

  5. Techniques for optimizing inerting in electron processors

    International Nuclear Information System (INIS)

    Rangwalla, I.J.; Korn, D.J.; Nablo, S.V.

    1993-01-01

    The design of an ''inert gas'' distribution system in an electron processor must satisfy a number of requirements. The first of these is the elimination or control of beam produced ozone and NO x which can be transported from the process zone by the product into the work area. Since the tolerable levels for O 3 in occupied areas around the processor are 3 in the beam heated process zone, or exhausting and dilution of the gas at the processor exit. The second requirement of the inerting system is to provide a suitable environment for completing efficient, free radical initiated addition polymerization. The competition between radical loss through de-excitation and that from O 2 quenching must be understood. This group has used gas chromatographic analysis of electron cured coatings to study the trade-offs of delivered dose, dose rate and O 2 concentrations in the process zone to determine the tolerable ranges of parameter excursions for production quality control purposes. These techniques are described for an ink coating system on paperboard, where a broad range of process parameters have been studied (D, D radical, O 2 ). It is then shown how the technique is used to optimize the use of higher purity (10-100 ppm O 2 ) nitrogen gas for inerting, in combination with lower purity (2-20,000 ppm O 2 ) non-cryogenically produced gas, as from a membrane or pressure swing adsorption generators. (author)

  6. An investigation of the microstructures and properties of metal inert ...

    Indian Academy of Sciences (India)

    Friction stir welding; metal inert gas welding; aluminum alloy 5083; ... (2008) have studied fatigue crack propagation behaviour of friction ..... Kumar K, Kailas SV 2008 The role of friction stir welding tool on material flow and weld formation,.

  7. Study and development of solid fluxes for gas tungsten arc welding applied to titanium and its alloys and stainless steels

    International Nuclear Information System (INIS)

    Perry, N.

    2000-06-01

    Gas Tungsten Arc Welding uses an electric arc between the refractory tungsten electrode and the plates to be welded under an argon shielding gas. As a result, the joint quality is excellent, no pollution nor defects are to be feared, consequently this process is used in nuclear, aeronautic, chemical and food industries. Despite of this good qualities, GTAW is limited because of, on the one side, a poor penetrating weld pool and, on the other side, a week productivity rate. Indeed, up to 3 mm thick plates, machining and filler metal is needed. Multiple runs increase the defect's risks, the manufactory time and increase the deformations and the heat affected zone. The goal of this study is to break through this limits without any device investment. Active GTA welding (or ATIG) is a new technique with GTA device and an activating flux to be spread on the upper plate before welding. The arc, by plasma electrochemical equilibrium modifications, and the pool with the inner connective flows inversion, allow 7 mm thick joints in one run without edges machining or filler metal for both stainless steel and titanium alloys. This manuscript describes the development of these fluxes, highlights the several phenomena and presents the possibilities of this new process. This work, in collaboration with B.S.L. industries, leads to two flux formulations (stainless steel and titanium alloys) now in a commercial phase with CASTOLIN S.A. Moreover, B.S.L.industries produces a pressure device (nitrate column) with the ATIG process using more than 2800 ATIG welds. (author)

  8. Genetic algorithm based optimization of the process parameters for gas metal arc welding of AISI 904 L stainless steel

    International Nuclear Information System (INIS)

    Sathiya, P.; Ajith, P. M.; Soundararajan, R.

    2013-01-01

    The present study is focused on welding of super austenitic stainless steel sheet using gas metal arc welding process with AISI 904 L super austenitic stainless steel with solid wire of 1.2 mm diameter. Based on the Box - Behnken design technique, the experiments are carried out. The input parameters (gas flow rate, voltage, travel speed and wire feed rate) ranges are selected based on the filler wire thickness and base material thickness and the corresponding output variables such as bead width (BW), bead height (BH) and depth of penetration (DP) are measured using optical microscopy. Based on the experimental data, the mathematical models are developed as per regression analysis using Design Expert 7.1 software. An attempt is made to minimize the bead width and bead height and maximize the depth of penetration using genetic algorithm.

  9. Genetic algorithm based optimization of the process parameters for gas metal arc welding of AISI 904 L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Sathiya, P. [National Institute of Technology Tiruchirappalli (India); Ajith, P. M. [Department of Mechanical Engineering Rajiv Gandhi Institute of Technology, Kottayam (India); Soundararajan, R. [Sri Krishna College of Engineering and Technology, Coimbatore (India)

    2013-08-15

    The present study is focused on welding of super austenitic stainless steel sheet using gas metal arc welding process with AISI 904 L super austenitic stainless steel with solid wire of 1.2 mm diameter. Based on the Box - Behnken design technique, the experiments are carried out. The input parameters (gas flow rate, voltage, travel speed and wire feed rate) ranges are selected based on the filler wire thickness and base material thickness and the corresponding output variables such as bead width (BW), bead height (BH) and depth of penetration (DP) are measured using optical microscopy. Based on the experimental data, the mathematical models are developed as per regression analysis using Design Expert 7.1 software. An attempt is made to minimize the bead width and bead height and maximize the depth of penetration using genetic algorithm.

  10. Gas shielded metal arc welding with fusible electrode wire. First returns on experience and opportunities in nuclear maintenance and fabrication

    International Nuclear Information System (INIS)

    Huguet, Fr.; Joly, P.; Leconte, F.; Baritaux, S.; Prin, C.

    2013-06-01

    In a brief text and a Power Point Presentation, the authors report a return on experience for the implementation of two applications using gas shielded metal arc welding process (GMAW): the on-site welding of the final joint of steam generators, and the coating of a tubing flare. In the first case, the authors analyze not only the compliance with specified technical requirements, but also outline the need to support the process with new verification methods in real time, associated development and validation efforts, and organisational and decisional measures to guarantee a good implementation of the process on site. In the second case, they analyze the process ability to meet technical specifications requiring dilution control, a perfect reproducibility, as well a good control of the welding bath. The authors outline that these two applications which are both using the same term (gas shielded metal arc welding with fusible electrode wire), implement two different transfer regimes and processes. They also discuss operational constraints, and technical opportunities and constraints of fusible electrode wire

  11. Dissimilar Joining of Stainless Steel and 5083 Aluminum Alloy Sheets by Gas Tungsten Arc Welding-Brazing Process

    Science.gov (United States)

    Cheepu, Muralimohan; Srinivas, B.; Abhishek, Nalluri; Ramachandraiah, T.; Karna, Sivaji; Venkateswarlu, D.; Alapati, Suresh; Che, Woo Seong

    2018-03-01

    The dissimilar joining using gas tungsten arc welding - brazing of 304 stainless steel to 5083 Al alloy had been conducted with the addition of Al-Cu eutectic filler metal. The interface microstructure formation between filler metal and substrates, and spreading of the filler metal were studied. The interface microstructure between filler metal and aluminum alloy characterized that the formation of pores and elongated grains with the initiation of micro cracks. The spreading of the liquid braze filler on stainless steel side packed the edges and appeared as convex shape, whereas a concave shape has been formed on aluminum side. The major compounds formed at the fusion zone interface were determined by using X-ray diffraction techniques and energy-dispersive X-ray spectroscopy analysis. The micro hardness at the weld interfaces found to be higher than the substrates owing to the presence of Fe2Al5 and CuAl2 intermetallic compounds. The maximum tensile strength of the weld joints was about 95 MPa, and the tensile fracture occurred at heat affected zone on weak material of the aluminum side and/or at stainless steel/weld seam interface along intermetallic layer. The interface formation and its effect on mechanical properties of the welds during gas tungsten arc welding-brazing has been discussed.

  12. Microstructure evolution of Al/Mg butt joints welded by gas tungsten arc with Zn filler metal

    International Nuclear Information System (INIS)

    Liu Fei; Zhang Zhaodong; Liu Liming

    2012-01-01

    Based on the idea of alloying welding seam, Gas tungsten arc welding method with pure Zn filler metal was chosen to join Mg alloy and Al alloy. The microstructures, phases, element distribution and fracture morphology of welding seams were examined. The results indicate that there was a transitional zone in the width of 80–100 μm between the Mg alloy substrate and fusion zone. The fusion zone was mainly composed of MgZn 2 , Zn-based solid solution and Al-based solid solution. The welding seam presented distinct morphology in different location owning to the quite high cooling rate of the molten pool. The addition of Zn metal could prevent the formation of Mg–Al intermetallics and form the alloyed welding seam during welding. Therefore, the tensile strengths of joints have been significantly improved compared with those of gas tungsten arc welded joints without Zn metal added. Highlights: ► Mg alloy AZ31B and Al alloy 6061 are welded successfully. ► Zinc wire is employed as a filler metal to form the alloyed welding seam. ► An alloyed welding seam is benefit for improving of the joint tensile strength.

  13. Influence of magnetic arc oscillation and current pulsing on microstructure and high temperature tensile strength of alloy 718 TIG weldments

    International Nuclear Information System (INIS)

    Sivaprasad, K.; Ganesh Sundara Raman, S.; Mastanaiah, P.; Madhusudhan Reddy, G.

    2006-01-01

    The aim of the present work is to study the effect of magnetic arc oscillation and current pulsing on the microstructure and high temperature tensile strength of alloy 718 tungsten inert gas weldments. The magnetic arc oscillation technique resulted in refined Laves phase with lesser interconnectivity. The full benefits of current pulsing in breaking the dendrites could not be realized in the present study due to relatively higher heat input used in the welding process. In the direct aged condition weldments prepared using magnetic arc oscillation technique exhibited higher tensile strength due to the presence of refined and lesser-interconnected Laves particles. In the solution treated and aged condition, magnetic arc oscillated weldments exhibited lower tensile strength compared with the weldments made without arc oscillation due to the presence of large amounts of finer δ needles

  14. Electric-Arc Plasma Installation for Preparing Nanodispersed Carbon Structures

    International Nuclear Information System (INIS)

    Stefanov, P.; Garlanov, D.; Vissokov, G.

    2008-01-01

    An electric-arc plasma installation operated in the hidden anode arrangement is constructed and used for the preparation of carbon nanostructures. A contracted plasma arc generated by a plasma torch using an inert gas is used as heat source. The average mass temperature of arc is higher than 10 4 K, while its power density, which is directly transferred onto the electrode (anode), is ∼ 2 kW/mm 2 . The anode contact area formed on the electrode moves against the arc by way of shifting the electrode and is hidden completely in the interior of plasma gas stream moving towards it. As a result of both the direct plasma attack and the opposite movement of streams in the hidden anode contact area, a temperature higher than 6000 K is reached. Thus, intensive vaporization takes place, which forms a saturated plasma-gas-aerosol phase of the initial material of electrode (anode). This gas phase is mixed in and carried by the plasma stream. Over that mixed plasma stream, a controlled process of quenching (fixation) is carried out by twisted turbulent fluid streams. After the fixation, the resultant carbon nano-structures are caught by a filter and collected in a bunker.

  15. Departures from local thermodynamic equilibrium in cutting arc plasmas derived from electron and gas density measurements using a two-wavelength quantitative Schlieren technique

    International Nuclear Information System (INIS)

    Prevosto, L.; Mancinelli, B.; Artana, G.; Kelly, H.

    2011-01-01

    A two-wavelength quantitative Schlieren technique that allows inferring the electron and gas densities of axisymmetric arc plasmas without imposing any assumption regarding statistical equilibrium models is reported. This technique was applied to the study of local thermodynamic equilibrium (LTE) departures within the core of a 30 A high-energy density cutting arc. In order to derive the electron and heavy particle temperatures from the inferred density profiles, a generalized two-temperature Saha equation together with the plasma equation of state and the quasineutrality condition were employed. Factors such as arc fluctuations that influence the accuracy of the measurements and the validity of the assumptions used to derive the plasma species temperature were considered. Significant deviations from chemical equilibrium as well as kinetic equilibrium were found at elevated electron temperatures and gas densities toward the arc core edge. An electron temperature profile nearly constant through the arc core with a value of about 14000-15000 K, well decoupled from the heavy particle temperature of about 1500 K at the arc core edge, was inferred.

  16. Arc in a Gas Flowing Through a Magnetic Field; Duga v potoke gaza pri nalichii magnitnogo polya

    Energy Technology Data Exchange (ETDEWEB)

    Baranov, V. Ju.; Vasil' eva, I. A.; Ul' janov, K. N. [Vsesojuznyj Jelektrotehnicheskij Institut Im.V.I. Lenina, Moskva, SSSR (Russian Federation)

    1966-10-15

    The authors have previously shown that ad.c. electric arc can be used in the pre-ionizer of a non-equilibrium MHD generator. The pre-ionizer must be located immediately before the duct inlet, where the magnetic field is fairly strong and may have a substantial effect on the current in the gas flow. In the present paper they consider the behaviour of an electric arc in a gas flowing through a magnetic field. The experiments were carried out with argon, using the apparatus described in Ref. [1] of the paper. The flow was set up in a closed glass loop by means of an electromagnetic accelerator (MHD motor). By suitably treating and adjusting the loop it was possible to conduct the investigations in spectrally pure argon. The pressure varied between 1 and 100 mm Hg, and the flow velocity V{sub 0}{<=} 10{sup 4} cm/sec. The magnetic field in the accelerator (B{sub 1}) and near the arc (B{sub 2}) varied between zero and 7 x 10{sup 3} Oe. The spatial distribution of the electron concentration (n{sub e}) and the electron temperature (T{sub e}) were measured using probe and spectrum analysis methods. The gas temperature (T{sub g} ) was measured by the hot wire method and the flow velocity with the help of pitot tubes. Experiments were carried out in both decelerating and accelerating magnetic fields. (author) [Russian] Jelektricheskaja duga postojannogo toka mozhet byt' ispol'zovana v kachestve jelementa predionizatora v neravnovesnom MGDG. Predionizator dolzhen byt' raspolozhen neposredstvenno pered kanalom generatora v oblasti dostatochno sil'nogo magnitnogo polja, kotoroe mozhet sushhestvenno povlijat' na protekanie toka v potoke. Issledovano povedenie jelektricheskoj dugi v potoke pri nalichii magnitnogo polja. Jeksperimenty byli vypolneny v argone na ustanovke, opisannoj v rabote [1] . Potok v zamknutom stekljannom konture sozdavalsja pri pomoshhi jelektromagnitnogo uskoritelja (MGD dvigatelja). Sootvetstvujushhaja obrabotka i trenirovka kontura davala vozmozhnost

  17. Hybrid laser-TIG welding, laser beam welding and gas tungsten arc welding of AZ31B magnesium alloy

    International Nuclear Information System (INIS)

    Liu Liming; Wang Jifeng; Song Gang

    2004-01-01

    Welding of AZ31B magnesium alloy was carried out using hybrid laser-TIG (LATIG) welding, laser beam welding (LBW) and gas tungsten arc (TIG) welding. The weldability and microstructure of magnesium AZ31B alloy welded using LATIG, LBW and TIG were investigated by OM and EMPA. The experimental results showed that the welding speed of LATIG was higher than that of TIG, which was caught up with LBW. Besides, the penetration of LATIG doubles that of TIG, and was four times that of LBW. In addition, arc stability was improved in hybrid of laser-TIG welding compared with using the TIG welding alone, especially at high welding speed and under low TIG current. It was found that the heat affect zone of joint was only observed in TIG welding, and the size of grains in it was evidently coarse. In fusion zone, the equiaxed grains exist, whose size was the smallest welded by LBW, and was the largest by TIG welding. It was also found that Mg concentration of the fusion zone was lower than that of the base one by EPMA in three welding processes

  18. TRANSIENT FINITE ELEMENT SIMULATION AND MICROSTRUCTURE EVOLUTION OF AA2219 WELD JOINT USING GAS TUNGSTEN ARC WELDING PROCESS

    Directory of Open Access Journals (Sweden)

    Sivaraman Arunkumar

    2016-09-01

    Full Text Available In this study we focus on finite element simulation of gas tungsten arc welding (GTAW of AA2219 aluminum alloy and the behavioral of the microstructure before and after weld. The simulations were performed using commercial COMSOL Multiphysics software. The thermal history of the weld region was studied by initially developed mathematical model. A sweep type meshing was used and transient analysis was performed for one welding cycle. The highest temperature noted was 3568 °C during welding. The welding operation was performed on 200×100×25 mm plates. Through metallurgical characterization, it was observed that a fair copper rich cellular (CRC network existed in the weld region. A small amount of intermetallic compounds like Al2Cu is observed through the XRD pattern.

  19. Arc-textured metal surfaces for high thermal emittance space radiators

    International Nuclear Information System (INIS)

    Banks, B.A.; Rutledge, S.K.; Mirtich, M.J.; Behrend, T.; Hotes, D.; Kussmaul, M.; Barry, J.; Stidham, C.; Stueber, T.; DiFilippo, F.

    1994-01-01

    Carbon arc electrical discharges struck across the surfaces of metals such as Nb-1% Zr, alter the morphology to produce a high thermal emittance surface. Metal from the surface and carbon from the arc electrode vaporize during arcing, and then condense on the metal surface to produce a microscopically rough surface having a high thermal emittance. Quantitative spectral reflectance measurements from 0.33 to 15 μm were made on metal surfaces which were carbon arc treated in an inert gas environment. The resulting spectral reflectance data were then used to calculate thermal emittance as a function of temperature for various methods of arc treatment. The results of arc treatment on various metals are presented for both ac and dc arcs. Surface characterization data, including thermal emittance as a function of temperature, scanning electron microscopy, and atomic oxygen durability, are also presented. Ac arc texturing was found to increase the thermal emittance at 800 K from 0.05. to 0.70

  20. Origins of inert Higgs doublets

    Directory of Open Access Journals (Sweden)

    Thomas W. Kephart

    2016-05-01

    Full Text Available We consider beyond the standard model embedding of inert Higgs doublet fields. We argue that inert Higgs doublets can arise naturally in grand unified theories where the necessary associated Z2 symmetry can occur automatically. Several examples are discussed.

  1. Plasma Spraying of Copper by Hybrid Water-Gas DC Arc Plasma Torch

    Czech Academy of Sciences Publication Activity Database

    Kavka, Tetyana; Matějíček, Jiří; Ctibor, Pavel; Mašláni, Alan; Hrabovský, Milan

    2011-01-01

    Roč. 20, č. 4 (2011), s. 760-774 ISSN 1059-9630 R&D Projects: GA ČR GAP205/11/2070 Institutional research plan: CEZ:AV0Z20430508 Keywords : copper coatings * hybrid water-gas torch * metallic particle oxidation Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 1.812, year: 2011 http://www.springerlink.com/content/78n3736855261197/fulltext.pdf

  2. Electric arc hydrogen heaters

    International Nuclear Information System (INIS)

    Zasypin, I.M.

    2000-01-01

    The experimental data on the electric arc burning in hydrogen are presented. Empirical and semiempirical dependences for calculating the arc characteristics are derived. An engineering method of calculating plasma torches for hydrogen heating is proposed. A model of interaction of a hydrogen arc with a gas flow is outlined. The characteristics of plasma torches for heating hydrogen and hydrogen-bearing gases are described. (author)

  3. Metal halide arc discharge lamp having short arc length

    Science.gov (United States)

    Muzeroll, Martin E. (Inventor)

    1994-01-01

    A metal halide arc discharge lamp includes a sealed light-transmissive outer jacket, a light-transmissive shroud located within the outer jacket and an arc tube assembly located within the shroud. The arc tube assembly includes an arc tube, electrodes mounted within the arc tube and a fill material for supporting an arc discharge. The electrodes have a spacing such that an electric field in a range of about 60 to 95 volts per centimeter is established between the electrodes. The diameter of the arc tube and the spacing of the electrodes are selected to provide an arc having an arc diameter to arc length ratio in a range of about 1.6 to 1.8. The fill material includes mercury, sodium iodide, scandium tri-iodide and a rare gas, and may include lithium iodide. The lamp exhibits a high color rendering index, high lumen output and high color temperature.

  4. Effect of Gas Tungsten Arc Welding Parameters on Hydrogen-Assisted Cracking of Type 321 Stainless Steel

    Science.gov (United States)

    Rozenak, Paul; Unigovski, Yaakov; Shneck, Roni

    2016-05-01

    The susceptibility of AISI type 321 stainless steel welded by the gas tungsten arc welding (GTAW) process to hydrogen-assisted cracking (HAC) was studied in a tensile test combined with in situ cathodic charging. Specimen charging causes a decrease in ductility of both the as-received and welded specimens. The mechanical properties of welds depend on welding parameters. For example, the ultimate tensile strength and ductility increase with growing shielding gas (argon) rate. More severe decrease in the ductility was obtained after post-weld heat treatment (PWHT). In welded steels, in addition to discontinuous grain boundary carbides (M23C6) and dense distribution of metal carbides MC ((Ti, Nb)C) precipitated in the matrix, the appearance of delta-ferrite phase was observed. The fracture of sensitized specimens was predominantly intergranular, whereas the as-welded specimens exhibited mainly transgranular regions. High-dislocation density regions and stacking faults were found in delta-ferrite formed after welding. Besides, thin stacking fault plates and epsilon-martensite were found in the austenitic matrix after the cathodic charging.

  5. Analysis of effect of temperature gradients on surface-tension phenomena in gas-tungsten-arc welds

    International Nuclear Information System (INIS)

    Lee, H.A.; Chien, P.S.J.

    1982-10-01

    Fluid motion directed by surface tension is considered as a contributor to heat penetration in a weld pool. The potential phenomena at the gas-liquid interface were analyzed, and the dependence of surface motion on temperature in the gas-tungsten-arc (GTA) welding process was examined. An existing heat-transfer model was used and was able to predict weld size to +- 50% of the actual value. A momentum-transfer equation was derived by considering the contribution of Lorentz force. The momentum boundary condition was developed and was able to predict the Marangoni effect. The magnitude of surface-tension-driven force is comparable to the gravitational force on one gram. An empirical approach was proposed to couple heat-transfer and momentum-transfer phenomena. A dimensional analysis identified the pertinent dimensionless groups as Reynolds, Weber, Froude, Peclet, and Power numbers and a dimensionless velocity. A simplified form of the correction was developed by combining dimensionless groups to yield a correlation with the Bond, Prandtl, and modified power numbers. Future experimental work was proposed to test the functionality of the dimensionless groups

  6. Low-Cost Open-Source Voltage and Current Monitor for Gas Metal Arc Weld 3D Printing

    Directory of Open Access Journals (Sweden)

    A. Pinar

    2015-01-01

    Full Text Available Arduino open-source microcontrollers are well known in sensor applications for scientific equipment and for controlling RepRap 3D printers. Recently low-cost open-source gas metal arc weld (GMAW RepRap 3D printers have been developed. The entry-level welders used have minimal controls and therefore lack any real-time measurement of welder voltage or current. The preliminary work on process optimization of GMAW 3D printers requires a low-cost sensor and data logger system to measure welder current and voltage. This paper reports on the development of a low-cost open-source power measurement sensor system based on Arduino architecture. The sensor system was designed, built, and tested with two entry-level MIG welders. The full bill of materials and open source designs are provided. Voltage and current were measured while making stepwise adjustments to the manual voltage setting on the welder. Three conditions were tested while welding with steel and aluminum wire on steel substrates to assess the role of electrode material, shield gas, and welding velocity. The results showed that the open source sensor circuit performed as designed and could be constructed for <$100 in components representing a significant potential value through lateral scaling and replication in the 3D printing community.

  7. Effect of controlled atmosphere on the mig-mag arc weldment properties

    International Nuclear Information System (INIS)

    Kacar, Ramazan; Koekemli, Koray

    2005-01-01

    Due to their higher welding speed, automation and weld pool protection against to the atmosphere gases, gas metal arc welding (GMAW) process is widely used in industry. Due to the less stable arc associated with the use of consumable electrodes, GMAW process is not clean as good as gas tungsten arc welding process. Furthermore, the greater arc length in GMAW process also reduces the protective effect of the shielding gas. Due to electrochemical and thermochemical reactions between weld pool and arc atmosphere, it is quite important, especially weld metal toughness and joining of reactive materials to entirely create inert atmosphere for GMAW process. Therefore, a controlled atmosphere cabinet was developed for GMAW process. Low carbon steel combinations were welded with classical GMAW process in argon atmosphere as well as controlled atmosphere cabinet by using similar welding parameters. The mechanical and metallurgical properties of both weldments were evaluated. Result shows that toughness of the weld metal that was obtained in the controlled atmosphere cabinet much higher than that of classical GMAW process. The metallographic examination also clarified that there was not any gas porosity and inclusion in the weld metal compared with classical process

  8. Nanoporous gold synthesized by plasma-assisted inert gas condensation: room temperature sintering, nanoscale mechanical properties and stability against high energy electron irradiation

    Science.gov (United States)

    Weyrauch, S.; Wagner, C.; Suckfuell, C.; Lotnyk, A.; Knolle, W.; Gerlach, J. W.; Mayr, S. G.

    2018-02-01

    With a plasma assisted gas condensation system it is possible to achieve high-purity nanoporous Au (np-Au) structures with minimal contaminations and impurities. The structures consist of single Au-nanoparticles, which partially sintered together due to their high surface to volume ratio. Through electron microscopy investigations a porosity  >50% with ligament sizes between 20-30 nm was revealed. The elastic modulus of the np-Au was determined via peak force quantitative nanomechanical mapping and resulted in values of 7.5  ±  1.5 GPa. The presented structures partially sintered at room temperature, but proved to be stable to electron irradiation with energies of 7 MeV up to doses of 100 MGy. The electron irradiation stability opens the venue for electron assisted functionalization with biomolecules.

  9. Experimental Development of Dual Phase Steel Laser-arc Hybrid Welding and its Comparison to Laser and Gas Metal Arc Welding

    Directory of Open Access Journals (Sweden)

    Wagner Duarte Antunes

    Full Text Available Abstract Dual phase DP600 steels have been used in many automobile structures and laser welding has been the standard method for the joining of different sections. This work proposed a comparison between laser welding with arc welding (GMAW and with hybrid laser-arc welding in order to access the microstructures and the mechanical behavior. The laser and hybrid welds are competitive in terms of microstructure and mechanical behavior, presenting both acceptable and tough welds. The maximum ductility of the laser and hybrid welds are very similar, around 14%, and near to the values observed in the base material. The GMAW presents low ductility due to the softening caused by tampering of the martensite, and thus is unacceptable as the welding procedure.

  10. The effect of gas tungsten arc welding and pulsed-gas tungsten arc welding processes’ parameters on the heat affected zone-softening behavior of strain-hardened Al–6.7Mg alloy

    International Nuclear Information System (INIS)

    Hadadzadeh, Amir; Ghaznavi, Majid Mahmoudi; Kokabi, Amir Hossein

    2014-01-01

    Highlights: • The strain-hardened Al–6.7Mg alloy was welded using GTAW and PGTAW processes. • The HAZ softening behavior of the welding joint was characterized. • Employing pulsed current in GTAW process eliminated the HAZ softening. • Duration ratio did not affect the weld strength while the frequency influenced it. - Abstract: The heat affected zone (HAZ) softening behavior of strain-hardened Al–6.7Mg alloy welded by gas tungsten arc welding (GTAW) process was investigated. Increasing the heat input during welding led to formation of a wider HAZ. Moreover, the size of the precipitates was increased at higher heat inputs. Consequently, by increasing the heat input, lower strength was obtained for the welding joints. At the second stage of the study, pulsed-GTAW (PGTAW) process was employed to improve the strength of the joints. It was observed that the overall strength of the welding joints was improved and the fracture during tensile test was moved from the HAZ to the fusion zone. Moreover, the effect of duration ratio and pulse frequency was studied. For the current study, the duration ratio did not have a significant effect on the strength and microstructure of the weld, but increasing the frequency led to higher strength of the weld and finer microstructure

  11. Optical properties of palladium nanoparticles under exposure of hydrogen and inert gas prepared by dewetting synthesis of thin-sputtered layers

    Energy Technology Data Exchange (ETDEWEB)

    Kracker, Michael, E-mail: Michael.Kracker@uni-jena.de; Worsch, Christian; Ruessel, Christian [Otto-Schott-Institut, Jena University (Germany)

    2013-04-15

    Thin layers of palladium with a thickness of 5 nm were sputtered on fused silica substrates. Subsequently, the coated glasses were annealed at a temperature of 900 Degree-Sign C for 1 h. This resulted in the formation of small and well-separated palladium nanoparticles with diameters in the range from 20 to 200 nm on the glass surface. The existence of a palladium oxide layer can be detected using optical absorption spectroscopy. Purging with hydrogen leads to an irreversible change in the optical spectra due to the reduction of PdO to metallic palladium. Changing the gas atmosphere from hydrogen to argon leads to significant reversible changes in the optical properties of the particle layer. Based on Mie theory and the respective dielectric functions, the spectra were calculated using the real particle size distribution, weighted dispersions relation to adapt the geometrical conditions and complex dielectric functions of palladium and palladium hydride. A good agreement with measured spectra was found and the dependency of the surrounding media can be explained.Graphical Abstract.

  12. Numerical Prediction of the Influence of Process Parameters on Large Area Diamond Deposition by DC Arcjet with ARC Roots Rotating and Operating at Gas Recycling Mode

    Science.gov (United States)

    Lu, F. X.; Huang, T. B.; Tang, W. Z.; Song, J. H.; Tong, Y. M.

    A computer model have been set up for simulation of the flow and temperature field, and the radial distribution of atomic hydrogen and active carbonaceous species over a large area substrate surface for a new type dc arc plasma torch with rotating arc roots and operating at gas recycling mode A gas recycling radio of 90% was assumed. In numerical calculation of plasma chemistry, the Thermal-Calc program and a powerful thermodynamic database were employed. Numerical calculations to the computer model were performed using boundary conditions close to the experimental setup for large area diamond films deposition. The results showed that the flow and temperature field over substrate surface of Φ60-100mm were smooth and uniform. Calculations were also made with plasma of the same geometry but no arc roots rotation. It was clearly demonstrated that the design of rotating arc roots was advantageous for high quality uniform deposition of large area diamond films. Theoretical predictions on growth rate and film quality as well as their radial uniformity, and the influence of process parameters on large area diamond deposition were discussed in detail based on the spatial distribution of atomic hydrogen and the carbonaceous species in the plasma over the substrate surface obtained from thermodynamic calculations of plasma chemistry, and were compared with experimental observations.

  13. Purification by molecular sieve of helium used as inert cover gas in nuclear reactors; Epuration de l'helium de couverture des reacteurs nucleaires par adsorption sur tamis moleculaire

    Energy Technology Data Exchange (ETDEWEB)

    Rozenberg, J; Kahan, H [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1967-07-01

    A method carried out at fairly low temperatures (between -50 and -80 deg. C) has been studied for the purification of the helium used as cover gas for heavy water in reactors. The use of the 5A molecular sieve has been adopted because of its superiority over other adsorbents in this temperature range. The particular problems connected with adsorption under dynamic conditions have been dealt with separately. The nitrogen adsorption isotherms have been plotted and the heat of adsorption calculated. (authors) [French] Une methode d'epuration, a temperature moderement basse (comprise entre -50 et -80 deg. C) de l'helium servant de couverture inerte a l'eau lourde des reacteurs a ete etudiee. L'emploi au tamis moleculaire 5A a ete retenu pour la superiorite de celui-ci sur d'autres adsorbants dans ce domaine de temperatures. Les problemes particuliers a l'adsorption en regime dynamique ont ete separement traites. Les isothermes d'adsorption d'azote ont ete tracees et la chaleur d'adsorp. tion calculee. (auteurs)

  14. Microstructure formation in partially melted zone during gas tungsten arc welding of AZ91 Mg cast alloy

    International Nuclear Information System (INIS)

    Zhu Tianping; Chen, Zhan W.; Gao Wei

    2008-01-01

    During gas tungsten arc (GTA) welding of AZ91 Mg cast alloy, constitutional liquid forms locally in the original interdendritic regions in the partially melted zone (PMZ). The PMZ re-solidification behaviour has not been well understood. In this study, the gradual change of the re-solidification microstructure within PMZ from base metal side to weld metal side was characterised. High cooling rate experiments using Gleeble thermal simulator were also conducted to understand the morphological change of the α-Mg/β-Mg 17 Al 12 phase interface formed during re-solidification after partial melting. It was found that the original partially divorced eutectic structure has become a more regular eutectic phase in most of the PMZ, although close to the fusion boundary the re-solidified eutectic is again a divorced one. Proceeding the eutectic re-solidification, if the degree of partial melting is sufficiently high, α-Mg re-solidified with a cellular growth, resulting in a serrated interface between α-Mg and α-Mg/β-Mg 17 Al 12 in the weld sample and between α-Mg and β-Mg 17 Al 12 (fully divorced eutectic) in Gleeble samples. The morphological changes affected by the peak temperature and cooling rate are also explained

  15. Studies on microstructure, mechanical and pitting corrosion behaviour of similar and dissimilar stainless steel gas tungsten arc welds

    Science.gov (United States)

    Mohammed, Raffi; Dilkush; Srinivasa Rao, K.; Madhusudhan Reddy, G.

    2018-03-01

    In the present study, an attempt has been made to weld dissimilar alloys of 5mm thick plates i.e., austenitic stainless steel (316L) and duplex stainless steel (2205) and compared with that of similar welds. Welds are made with conventional gas tungsten arc welding (GTAW) process with two different filler wires namely i.e., 309L and 2209. Welds were characterized using optical microscopy to observe the microstructural changes and correlate with mechanical properties using hardness, tensile and impact testing. Potentio-dynamic polarization studies were carried out to observe the pitting corrosion behaviour in different regions of the welds. Results of the present study established that change in filler wire composition resulted in microstructural variation in all the welds with different morphology of ferrite and austenite. Welds made with 2209 filler showed plate like widmanstatten austenite (WA) nucleated at grain boundaries. Compared to similar stainless steel welds inferior mechanical properties was observed in dissimilar stainless steel welds. Pitting corrosion resistance is observed to be low for dissimilar stainless steel welds when compared to similar stainless steel welds. Overall study showed that similar duplex stainless steel welds having favorable microstructure and resulted in better mechanical properties and corrosion resistance. Relatively dissimilar stainless steel welds made with 309L filler obtained optimum combination of mechanical properties and pitting corrosion resistance when compared to 2209 filler and is recommended for industrial practice.

  16. Effect of PWHT on Microstructure, Mechanical and Corrosion Behaviour of Gas Tungsten Arc Welds of IN718 Superalloys

    Science.gov (United States)

    Dilkush; Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

    2018-03-01

    The present work aims to improve corrosion resistance and mechanical behavior of the welds with suitable post weld heat treatment i.e. direct aging and solutionizing treatments (980STA, 1080STA). Gas tungsten arc welding (GTAW) has been performed on Inconel 718 (IN718) nickel based super alloy plates with 3mm thickness. The structural –property relationship of the post weld heat treated samples is judged by correlating the microstructural changes with observed mechanical behavior and pitting corrosion resistance of the welds As-recevied, direct aging (DA), 980STA,1080STA were studied. Welds were characterized for microstructure changes with scanning electron microscopy (SEM) and optical microscopy (OM).Vickers micro- hardness tester was used to measure the hardness of the weldments. Potential-dynamic polarization testing was carried out to study the pitting corrosion resistance in 3.5%NaCl (Sodium chloride) solution at 30°C.Results of the present study established that post weld heat treatments resulted in promoting the element segregation diffusion and resolve them from brittle laves particles in the matrix. Increased precipitation of strengthening phases lead to a significant increase in fusion zone hardness of 1080STA post weld heat treated condition compared to as welded, direct aged, 980STA conditions. Due to significant changes in the microstructural behavior of 1080STA condition resulted in superior pitting corrosion resistance than 980STA, direct aged and as- recevied conditions of IN718 GTA welds

  17. Micro–macro-characterisation and modelling of mechanical properties of gas metal arc welded (GMAW) DP600 steel

    Energy Technology Data Exchange (ETDEWEB)

    Ramazani, A., E-mail: ali.ramazani@iehk.rwth-aachen.de [Department of Ferrous Metallurgy, RWTH Aachen University, D-52072 Aachen (Germany); Mukherjee, K. [Department of Ferrous Metallurgy, RWTH Aachen University, D-52072 Aachen (Germany); Abdurakhmanov, A. [Welding and Joining Institute, RWTH Aachen University, D-52072 Aachen (Germany); Prahl, U. [Department of Ferrous Metallurgy, RWTH Aachen University, D-52072 Aachen (Germany); Schleser, M.; Reisgen, U. [Welding and Joining Institute, RWTH Aachen University, D-52072 Aachen (Germany); Bleck, W. [Department of Ferrous Metallurgy, RWTH Aachen University, D-52072 Aachen (Germany)

    2014-01-01

    Dual-phase (DP) steels show combined high strength and adequate formability. However, during welding, their microstructural feature of dispersion of hard martensite islands in the soft ferrite matrix is lost and the properties deteriorate. The current research aims to study the mechanical properties of the welded joint, taking into account the effect of features of all regions, such as microstructure, chemical composition and the area fraction, on the macroscopic mechanical properties of the welded joint. Hot rolled DP 600 steel was gas metal arc welded (GMAW) and tensile specimens were made with a welded joint. In the heat-affected zone (HAZ), the microstructure varied from bainite to coarse grained ferrite and tempered martensite. Chemical composition of every quantified region in the welded specimen was also identified using electron probe microanalysis (EPMA). Macromechanical FE modelling was employed to simulate the mechanical properties of the welded tensile specimen. 2D representative volume elements (RVE) for different parts of the welded region were constructed from real microstructure. 2D simulated flow curves were corrected to 3Ds using a developed correlation factor. Finally, the tensile test of welded material with inhomogeneous morphology was simulated and good agreement between experimental and predicted flow curve was achieved.

  18. Effect of location on microstructure and mechanical properties of additive layer manufactured Inconel 625 using gas tungsten arc welding

    Energy Technology Data Exchange (ETDEWEB)

    Wang, J.F. [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Sun, Q.J., E-mail: qjsun@hit.edu.cn [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Wang, H. [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Liu, J.P. [Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China); China Nuclear Industry 23 Construction Co., Ltd., Beijing 101300 (China); Feng, J.C. [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China)

    2016-10-31

    Additive layer manufacturing (ALM), using gas tungsten arc welding (GTAW) as heat source, is a promising technology in producing Inconel 625 components due to significant cost savings, high deposition rate and convenience of processing. With the purpose of revealing how microstructure and mechanical properties are affected by the location within the manufactured wall component, the present study has been carried out. The manufactured Inconel 625 consists of cellular grains without secondary dendrites in the near-substrate region, columnar dendrites structure oriented upwards in the layer bands, followed by the transition from directional dendrites to equiaxed grain in the top region. With the increase in deposited height, segregation behavior of alloying elements Nb and Mo constantly strengthens with maximal evolution in the top region. The primary dendrite arm spacing has a well coherence with the content of Laves phase. The microhardness and tensile strength show obvious variation in different regions. The microhardness and tensile strength of near-substrate region are superior to that of layer bands and top region. The results are further explained in detail through the weld pool behavior and temperature field measurement.

  19. Effect of location on microstructure and mechanical properties of additive layer manufactured Inconel 625 using gas tungsten arc welding

    International Nuclear Information System (INIS)

    Wang, J.F.; Sun, Q.J.; Wang, H.; Liu, J.P.; Feng, J.C.

    2016-01-01

    Additive layer manufacturing (ALM), using gas tungsten arc welding (GTAW) as heat source, is a promising technology in producing Inconel 625 components due to significant cost savings, high deposition rate and convenience of processing. With the purpose of revealing how microstructure and mechanical properties are affected by the location within the manufactured wall component, the present study has been carried out. The manufactured Inconel 625 consists of cellular grains without secondary dendrites in the near-substrate region, columnar dendrites structure oriented upwards in the layer bands, followed by the transition from directional dendrites to equiaxed grain in the top region. With the increase in deposited height, segregation behavior of alloying elements Nb and Mo constantly strengthens with maximal evolution in the top region. The primary dendrite arm spacing has a well coherence with the content of Laves phase. The microhardness and tensile strength show obvious variation in different regions. The microhardness and tensile strength of near-substrate region are superior to that of layer bands and top region. The results are further explained in detail through the weld pool behavior and temperature field measurement.

  20. Developing mathematical models to predict tensile properties of pulsed current gas tungsten arc welded Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Balasubramanian, M.; Jayabalan, V.; Balasubramanian, V.

    2008-01-01

    Titanium (Ti-6Al-4V) alloy has gathered wide acceptance in the fabrication of light weight structures requiring a high strength-to-weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. The preferred welding process of titanium alloy is frequently gas tungsten arc (GTA) welding due to its comparatively easier applicability and better economy. In the case of single pass GTA welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. Many considerations come into the picture and one need to carefully balance various pulse current parameters to arrive at an optimum combination. Hence, in this investigation an attempt has been made to develop mathematical models to predict tensile properties of pulsed current GTA welded titanium alloy weldments. Four factors, five level, central composite, rotatable design matrix is used to optimise the required number of experiments. The mathematical models have been developed by response surface method (RSM). The adequacy of the models has been checked by ANOVA technique. By using the developed mathematical models, the tensile properties of the joints can be predicted with 99% confidence level

  1. Developing mathematical models to predict tensile properties of pulsed current gas tungsten arc welded Ti-6Al-4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Balasubramanian, M. [Department of Production Engineering, Sathyabama University, Old Mamallapuram Road, Chennai 600 119 (India)], E-mail: manianmb@rediffmail.com; Jayabalan, V. [Department of Manufacturing Engineering, Anna University, Guindy, Chennai 600 025 (India)], E-mail: jbalan@annauniv.edu; Balasubramanian, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002 (India)], E-mail: visvabalu@yahoo.com

    2008-07-01

    Titanium (Ti-6Al-4V) alloy has gathered wide acceptance in the fabrication of light weight structures requiring a high strength-to-weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. The preferred welding process of titanium alloy is frequently gas tungsten arc (GTA) welding due to its comparatively easier applicability and better economy. In the case of single pass GTA welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. Many considerations come into the picture and one need to carefully balance various pulse current parameters to arrive at an optimum combination. Hence, in this investigation an attempt has been made to develop mathematical models to predict tensile properties of pulsed current GTA welded titanium alloy weldments. Four factors, five level, central composite, rotatable design matrix is used to optimise the required number of experiments. The mathematical models have been developed by response surface method (RSM). The adequacy of the models has been checked by ANOVA technique. By using the developed mathematical models, the tensile properties of the joints can be predicted with 99% confidence level.

  2. Micro–macro-characterisation and modelling of mechanical properties of gas metal arc welded (GMAW) DP600 steel

    International Nuclear Information System (INIS)

    Ramazani, A.; Mukherjee, K.; Abdurakhmanov, A.; Prahl, U.; Schleser, M.; Reisgen, U.; Bleck, W.

    2014-01-01

    Dual-phase (DP) steels show combined high strength and adequate formability. However, during welding, their microstructural feature of dispersion of hard martensite islands in the soft ferrite matrix is lost and the properties deteriorate. The current research aims to study the mechanical properties of the welded joint, taking into account the effect of features of all regions, such as microstructure, chemical composition and the area fraction, on the macroscopic mechanical properties of the welded joint. Hot rolled DP 600 steel was gas metal arc welded (GMAW) and tensile specimens were made with a welded joint. In the heat-affected zone (HAZ), the microstructure varied from bainite to coarse grained ferrite and tempered martensite. Chemical composition of every quantified region in the welded specimen was also identified using electron probe microanalysis (EPMA). Macromechanical FE modelling was employed to simulate the mechanical properties of the welded tensile specimen. 2D representative volume elements (RVE) for different parts of the welded region were constructed from real microstructure. 2D simulated flow curves were corrected to 3Ds using a developed correlation factor. Finally, the tensile test of welded material with inhomogeneous morphology was simulated and good agreement between experimental and predicted flow curve was achieved

  3. Effect of Microstructure on Stress Corrosion Cracking Behaviour of High Nitrogen Stainless Steel Gas Tungsten Arc Welds

    Science.gov (United States)

    Mohammed, Raffi; Srinivasa Rao, K.; Madhusudhan Reddy, G.

    2018-03-01

    Present work is aimed to improve stress corrosion cracking resistance of high nitrogen steel and its welds. An attempt to weld high nitrogen steel of 5 mm thick plate using gas tungsten arc welding (GTAW) with three high strength age hardenable fillers i.e., 11-10 PH filler, PH 13- 8Mo and maraging grade of MDN 250 filler is made. Welds were characterized by optical microscopy and scanning electron microscopy. Vickers hardness testing of the welds was carried out to study the mechanical behaviour of welds. Potentio-dynamic polarization studies were done to determine pitting corrosion resistance in aerated 3.5% NaCl solution. Stress corrosion cracking (SCC) testing was carried out using constant load type machine with applied stress of 50% yield strength and in 45% MgCl2 solution boiling at 155°C. The results of the present investigation established that improvement in resistance to stress corrosion cracking was observed for PH 13- 8Mo GTA welds when compared to 11-10 PH and MDN 250 GTA welds. However, All GTA welds failed in the weld interface region. This may be attributed to relatively lower pitting potential in weld interface which acts as active site and the initiation source of pitting.

  4. The Effect of Constant and Pulsed Current Gas Tungsten Arc Welding on Joint Properties of 2205 Duplex Stainless Steel to 316L Austenitic Stainless Steel

    Science.gov (United States)

    Neissi, R.; Shamanian, M.; Hajihashemi, M.

    2016-05-01

    In this study, dissimilar 316L austenitic stainless steel/2205 duplex stainless steel (DSS) joints were fabricated by constant and pulsed current gas tungsten arc welding process using ER2209 DSS as a filler metal. Microstructures and joint properties were characterized using optical and electron scanning microscopy, tensile, Charpy V-notch impact and micro-hardness tests, and cyclic polarization measurements. Microstructural observations confirmed the presence of chromium nitride and delta ferrite in the heat-affected zone of DSS and 316L, respectively. In addition, there was some deviation in the austenite/ferrite ratio of the surface welding pass in comparison to the root welding pass. Besides having lower pitting potential, welded joints produced by constant current gas tungsten arc welding process, consisted of some brittle sigma phase precipitates, which resulted in some impact energy reduction. The tensile tests showed high tensile strength for the weld joints in which all the specimens were broken in 316L base metal.

  5. Evaluation of SF6-alternative gas C5-PFK based on arc extinguishing performance and electric strength

    Science.gov (United States)

    Wu, Yi; Wang, Chunlin; Sun, Hao; Rong, Mingzhe; Murphy, Anthony Bruce; Li, Tianwei; Zhong, Jianying; Chen, Zhexin; Yang, Fei; Niu, Chunpin

    2017-09-01

    C5-PFK (C5-perfluoroketone, C5F10O) is under wide consideration as an environmentally-friendly alternative gas to SF6 in high-voltage applications, because of its superior insulation performance. The aim of this work is to study theoretically the arc extinguishing performance and electric strength of C5-PFK. The arc extinguishing performance of C5-PFK was evaluated by analyzing and comparing the thermophysical properties of C5-PFK, SF6, CF4, CO2 and N2 plasmas. It was difficult to obtain the species formed in C5-PFK plasmas because of the complex C5-PFK molecular decomposition process. In this work, the decomposition process of C5-PFK and the related species were analyzed by the bond energy analysis method. For the species for which parameters such as the partition function and the enthalpy of formation were not available, computational chemistry methods were used to obtain the required data. The collision integrals were calculated using the phenomenological potential model. Using these results, the local thermodynamic equilibrium composition at temperatures from 300 to 30 000 K at 1-10 atm of pure C5-PFK was calculated by the method of minimization of the Gibbs free energy, and the corresponding transport coefficients were calculated by Chapman-Enskog method. Through the comparison of the thermophysical properties, it was found that C5-PFK had similar characteristics to SF6, with large peaks in specific heat below 4500 K, indicating potentially good thermal interruption capability. However, the specific heat peak at 7000 K corresponding to CO decomposition may detract from the thermal interruption capability. Specific heat peaks at higher temperatures are associated with the breaking of double or triple bonds, and should be avoided if possible in the new alternative gases. The electric strength of C5-PFK was assessed using the molecular electrostatic potential, which can be accurately calculated or measured, and gives strong insights into important

  6. Microstructure and abrasive wear properties of M(Cr,Fe7C3 carbides reinforced high-chromium carbon coating produced by gas tungsten arc welding (GTAW process

    Directory of Open Access Journals (Sweden)

    Soner BUYTOZ

    2010-01-01

    Full Text Available In the present study, high-chromium ferrochromium carbon hypereutectic alloy powder was coated on AISI 4340 steel by the gas tungsten arc welding (GTAW process. The coating layers were analyzed by optical microscopy, X-ray diffraction (XRD, field-emission scanning electron microscopy (FE-SEM, X-ray energy-dispersive spectroscopy (EDS. Depending on the gas tungsten arc welding pa-rameters, either hypoeutectic or hypereutectic microstructures were produced. Wear tests of the coatings were carried out on a pin-on-disc apparatus as function of contact load. Wear rates of the all coating layers were decreased as a function of the loading. The improvement of abrasive wear resistance of the coating layer could be attributed to the high hardness of the hypereutectic M7C3 carbides in the microstruc-ture. As a result, the microstructure of surface layers, hardness and abrasive wear behaviours showed different characteristics due to the gas tungsten arc welding parameters.

  7. Inhalation of gas metal arc-stainless steel welding fume promotes lung tumorigenesis in A/J mice.

    Science.gov (United States)

    Falcone, Lauryn M; Erdely, Aaron; Meighan, Terence G; Battelli, Lori A; Salmen, Rebecca; McKinney, Walter; Stone, Samuel; Cumpston, Amy; Cumpston, Jared; Andrews, Ronnee N; Kashon, Michael; Antonini, James M; Zeidler-Erdely, Patti C

    2017-08-01

    Epidemiologic studies suggest an increased risk of lung cancer with exposure to welding fumes, but controlled animal studies are needed to support this association. Oropharyngeal aspiration of collected "aged" gas metal arc-stainless steel (GMA-SS) welding fume has been shown by our laboratory to promote lung tumor formation in vivo using a two-stage initiation-promotion model. Our objective in this study was to determine whether inhalation of freshly generated GMA-SS welding fume also acts as a lung tumor promoter in lung tumor-susceptible mice. Male A/J mice received intraperitoneal (IP) injections of corn oil or the chemical initiator 3-methylcholanthrene (MCA; 10 µg/g) and 1 week later were exposed by whole-body inhalation to air or GMA-SS welding aerosols for 4 h/d × 4 d/w × 9 w at a target concentration of 40 mg/m 3 . Lung nodules were enumerated at 30 weeks post-initiation. GMA-SS fume significantly promoted lung tumor multiplicity in A/J mice initiated with MCA (16.11 ± 1.18) compared to MCA/air-exposed mice (7.93 ± 0.82). Histopathological analysis found that the increased number of lung nodules in the MCA/GMA-SS group were hyperplasias and adenomas, which was consistent with developing lung tumorigenesis. Metal deposition analysis in the lung revealed a lower deposited dose, approximately fivefold compared to our previous aspiration study, still elicited a significant lung tumorigenic response. In conclusion, this study demonstrates that inhaling GMA-SS welding fume promotes lung tumorigenesis in vivo which is consistent with the epidemiologic studies that show welders may be at an increased risk for lung cancer.

  8. Improvement of localised corrosion resistance of AISI 2205 Duplex Stainless Steel joints made by gas metal arc welding under electromagnetic interaction of low intensity

    Science.gov (United States)

    García-Rentería, M. A.; López-Morelos, V. H.; García-Hernández, R.; Dzib-Pérez, L.; García-Ochoa, E. M.; González-Sánchez, J.

    2014-12-01

    The resistance to localised corrosion of AISI 2205 duplex stainless steel plates joined by Gas Metal Arc Welding (GMAW) under the effect of electromagnetic interaction of low intensity (EMILI) was evaluated with sensitive electrochemical methods. Welds were made using two shielding gas mixtures: 98% Ar + 2% O2 (M1) and 97% Ar + 3% N2 (M2). Plates were welded under EMILI using the M1 gas with constant welding parameters. The modified microstructural evolution in the high temperature heat affected zone and at the fusion zone induced by application of EMILI during welding is associated with the increase of resistance to localised corrosion of the welded joints. Joints made by GMAW using the shielding gas M2 without the application of magnetic field presented high resistance to general corrosion but high susceptibility to undergo localised attack.

  9. Equation of state for inert gas solids

    Indian Academy of Sciences (India)

    Srimath

    their melting points. The EOS is basically a pressure–volume–temperature relationship. The studies based on EOS are widely important not only in physics but ..... Earth Planet. Inter. 109, 1 (1998). [11] J Hama and K Suito, J. Phys. Condens. Matter 116, 133 (1999). [12] A Prasad, M Singh and B R K Gupta, Indian J. Phys.

  10. Plasma's sweeping arc

    International Nuclear Information System (INIS)

    Pichon, Max

    2010-01-01

    Full text: It is purely elemental, returning materials to their basic atoms through extreme heat and then recondensing them in useful ways. Plasma arc gasification is the latest advanced waste treatment (AWT)concept to hit our shores, courtesy of Zenergy Australia. According to its fans, plasma technology can eliminate all domestic waste to landfill and turn it into beneficial by-products. Japan has toyed with it for a decade, but the idea is now creating a bit of buzz, in the US in particular. Consultancy URS last year undertook a review of 16 advanced technologies for the City of Los Angeles and determined plasma arc gasification was one of the most promising. The Waste Management Association of Australia (VVMAA), however, is cautious - too many AWT projects here have failed to live up to their promises. Plasma arc gasification works on the same principle as a welding machine. An inert gas is passed through an electrical arc between two electrodes and becomes ionised (called plasma), reaching temperatures as high as 13,900°C. It is then injected into the plasma converter holding the waste. Zenergy is working with US technology company Plasma Waste Recycling (PWR), which says it can convert 80 per cent of waste to syngas, a mixture of carbon monoxide and hydrogen that can be used to generate renewable electricity. The inorganic compounds in the waste come out as a solid, either molten metal to be cast as scrap steel or a slag that can be used as a building material aggregate or spun into mineral wool. “The plasma arc process is the next generation for AWT plants as there is no incineration involved, no fly ash, no bottom ash and nothing left to landfill,” said Zenergy Australia's Paul Prasad. He estimates a plant could convert up to 175,000 tonnes of household waste a year into energy or reusable by-products. Technically, it also gets around Australia's fears over incineration, though whether that is really the case in practice remains to be seen. Prasad says

  11. The Inert and the Noble

    Indian Academy of Sciences (India)

    Home; Journals; Resonance – Journal of Science Education; Volume 4; Issue 3. The Inert and the Noble. A G Samuelson. Article-in-a-Box Volume 4 Issue 3 March 1999 pp 3-5 ... Author Affiliations. A G Samuelson1. Department of Inorganic and Physical Chemistry, Indian Institute of Science, Bangalore, India.

  12. An investigation of the microstructures and properties of metal inert ...

    Indian Academy of Sciences (India)

    Abstract. Two different types of welds, Metal Inert Gas (MIG) and Friction Stir. Welding (FSW), have been used to weld aluminum alloy 5083. The microstructure of the welds, including the nugget zone and heat affected zone, has been compared in these two methods using optical microscopy. The mechanical properties of ...

  13. Formation of the ZnFe{sub 2}O{sub 4} phase in an electric arc furnace off-gas treatment system

    Energy Technology Data Exchange (ETDEWEB)

    Suetens, T., E-mail: thomas.suetens@mtm.kuleuven.be; Guo, M., E-mail: muxing.guo@mtm.kuleuven.be; Van Acker, K., E-mail: karel.vanacker@lrd.kuleuven.be; Blanpain, B., E-mail: bart.blanpain@mtm.kuleuven.be

    2015-04-28

    Highlights: • EAF dust was characterized with particle size analysis, XRF, and EPMA. • Slag particles showed no sign of reaction with Zn vapor. • Fe{sub 2}O{sub 3} particles showed different degrees of reaction based on their size. • The thermodynamic stability of Zn vapor in EAF off-gas ducts was reevaluated. • In presence of Fe{sub 2}O{sub 3}, Zn vapor reacts to form ZnFe{sub 2}O{sub 4} and ZnO. - Abstract: To better understand the phenomena of ZnFe{sub 2}O{sub 4} spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe{sub 2}O{sub 4} formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe{sub 2}O{sub 4} formation reaction, the thermodynamic feasibility of in-process separation – a new electric arc furnace dust treatment technology – was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe{sub 2}O{sub 4} spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber.

  14. Inerting of a Vented Aircraft Fuel Tank Test Article with Nitrogen-Enriched Air

    National Research Council Canada - National Science Library

    Burns, Michael

    2001-01-01

    ...) required to inert a vented aircraft fuel tank. NEA, generated by a hollow fiber membrane gas separation system, was used to inert a laboratory fuel tank with a single vent on top designed to simulate a transport category airplane fuel tank...

  15. Inert atmosphere system for plutonium processing gloveboxes

    International Nuclear Information System (INIS)

    Bogard, C.F.; Calkins, K.W.; Rogers, R.F.

    1975-01-01

    Recent efforts to reduce fire hazards in plutonium processing operations are described. In such operations, the major environmental controls are developed through various kinds of glovebox systems. In evaluating the air-atmosphere glovebox systems, formerly in use at Rocky Flats and many other plants, a decision was made to convert to a recirculating ''inert'' atmosphere. The inert atmosphere consists of nitrogen, supplied from an on-site generating plant, diluting oxygen content to one to 5 percent by volume. Problems encountered during the change over included: determination of all factors influencing air leakage into the system, and reducing leakage to the practical minimum; meeting all fire and safety standards on the filter plenum and exhaust systems; provision for converting portions of the system to an air atmosphere to conduct maintenance work; inclusion of oxygen analyzers throughout the system to check gas quality and monitor for leaks; and the use of automatic controls to protect against a variety of potential malfunctions. The current objectives to reduce fire hazards have been met and additional safeguards were added. The systems are operating satisfactorily. (U.S.)

  16. Characterization of Gas Metal Arc Welding welds obtained with new high Cr–Mo ferritic stainless steel filler wires

    International Nuclear Information System (INIS)

    Villaret, V.; Deschaux-Beaume, F.; Bordreuil, C.; Fras, G.; Chovet, C.; Petit, B.; Faivre, L.

    2013-01-01

    Highlights: • New metal cored filler wires for welding 444 grade stainless steel are manufactured. • The effect of Nb and Ti minor elements on the fusion zone properties is investigated. • The relation between composition of fusion zone and grain structure is investigated. • Oxidation rates of fusion zones and base metal are compared. • High temperature behavior of the welded samples are studied. - Abstract: Several compositions of metal cored filler wire were manufactured to define the best welding conditions for homogeneous welding, by Gas Metal Arc Welding (GMAW) process, of a modified AISI 444 ferritic stainless steel dedicated to automotive exhaust manifold applications. The patented grade is know under APERAM trade name K44X and has been developed to present improved high temperature fatigue properties. All filler wires investigated contained 19% Cr and 1.8% Mo, equivalent to the base metal K44X chemistry, but various titanium and niobium contents. Chemical analyses and microstructural observations of fusion zones revealed the need of a minimum Ti content of 0.15% to obtain a completely equiaxed grain structure. This structure conferred on the fusion zone a good ductility even in the as-welded state at room temperature. Unfortunately, titanium additions decreased the oxidation resistance at 950 °C if no significant Nb complementary alloying was made. The combined high Ti and Nb additions made it possible to obtain for the welded structure, after optimized heat treatment, high temperature tensile strengths and ductility for the fusion zones and assemblies, rather close to those of the base metal. 950 °C aging heat treatment was necessary to restore significantly the ductility of the as welded structure. Both fusion zone and base metal presented rather homogenized properties. Finally, with the optimized composition of the cored filler wire – 0.3 Ti minimum (i.e. 0.15% in the fusion zone) and high Nb complementary additions, the properties

  17. Inert gases in a terra sample - Measurements in six grain-size fractions and two single particles from Lunar 20.

    Science.gov (United States)

    Heymann, D.; Lakatos, S.; Walton, J. R.

    1973-01-01

    Review of the results of inert gas measurements performed on six grain-size fractions and two single particles from four samples of Luna 20 material. Presented and discussed data include the inert gas contents, element and isotope systematics, radiation ages, and Ar-36/Ar-40 systematics.

  18. Double Fillet Welding of Carbon Steel T-Joint by Double Channel Shielding Gas Metal Arc Welding Method Using Metal Cored Wire

    Directory of Open Access Journals (Sweden)

    Mert T.

    2017-06-01

    Full Text Available Low carbon steel material and T-joints are frequently used in ship building and steel constructions. Advantages such as high deposition rates, high quality and smooth weld metals and easy automation make cored wires preferable in these industries. In this study, low carbon steel materials with web and flange thicknesses of 6 mm, 8 mm and 10 mm were welded with conventional GMAW and double channel shielding gas metal arc welding (DMAG method to form double fillet T-joints using metal cored wire. The difference between these two methods were characterized by measurements of mean welding parameters, Vickers hardness profiles, weld bead and HAZ geometry of the joints and thermal camera temperature measurements. When weld bead and HAZ geometries are focused, it was seen filler metal molten area increased and base metal molten area decreased in DMAG of low carbon steel. When compared with traditional GMAW, finer and acicular structures in weld metal and more homogenous and smaller grains in HAZ are obtained with double channel shielding gas metal arc welding.

  19. Adsorption and desorption of radioactive inert gases in various materials

    International Nuclear Information System (INIS)

    Butkus, D.

    1999-01-01

    Peculiarities of the 85 Kr and 133 Xe adsorption and desorption processes in active carbon and paraffin are considered in the work. During the desorption process, the distribution of 85 Kr and 133 Xe atoms in active carbon particles is uneven: atoms in narrow micropores desorb the last. It is shown that by changing adsorption conditions the presence time of radioactive inert gases in an active carbon can be prolonged. The adsorption and desorption processes change in the adsorbent, which changes its aggregation state: adsorption occurs in a liquid absorbent and desorption - in a solid absorbent. Paraffin is just such an absorbent changing its aggregation state with low energy losses. It has been obtained that 133 Xe accumulates less in liquid paraffin that in an active carbon. The absorption of 85 Kr in paraffin is larger than in an active carbon (at 18-20 degrees Celsius), while desorption is slower. The velocity of radioactive inert gas atom motion in different places of a solid paraffin sample is different - it increases approaching the borders of the sample. Prolongation of the desorption time of radioactive inert gases from adsorbents and adsorbents in many cases is of a practical importance. In this work, it has been shown by model experiments that the intensity of adsorption and desorption processes for the same sorbents can be changed. Desorption intensity changes are related to the distribution of gas atoms on the surface of particles and in micropores. Desorption velocity decreases if inert gas atoms having entered micropores are 'closed' by condensed liquids in the environment. In this case an inert gas atom diffuses within the whole particle volume or through the condensed liquid. Radioactive inert gases 85 Kr and 133 Xe are absorbed not only in liquid paraffin but in solid one as well. Therefore, after a paraffin sample is hermetically closed in a glass dish, 85 Kr (gas) having diffused from this sample is repeatedly absorbed in it. The 85 Kr

  20. Improvement of localised corrosion resistance of AISI 2205 Duplex Stainless Steel joints made by gas metal arc welding under electromagnetic interaction of low intensity

    Energy Technology Data Exchange (ETDEWEB)

    García-Rentería, M.A., E-mail: crazyfim@gmail.com [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); López-Morelos, V.H., E-mail: vhlopez@umich.mx [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); García-Hernández, R., E-mail: rgarcia@umich.mx [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); Dzib-Pérez, L., E-mail: luirdzib@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); García-Ochoa, E.M., E-mail: emgarcia@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); González-Sánchez, J., E-mail: jagonzal@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico)

    2014-12-01

    Highlights: • Electromagnetic interaction in welding improved localised corrosion resistance. • Electromagnetic interaction in welding enhanced γ/δ phase balance of DuplexSS. • Welding under Electromagnetic interaction repress formation and growth of detrimental phases. • Welds made with gas protection (2% O{sub 2} + 98% Ar) have better microstructural evolution during welding. - Abstract: The resistance to localised corrosion of AISI 2205 duplex stainless steel plates joined by Gas Metal Arc Welding (GMAW) under the effect of electromagnetic interaction of low intensity (EMILI) was evaluated with sensitive electrochemical methods. Welds were made using two shielding gas mixtures: 98% Ar + 2% O{sub 2} (M1) and 97% Ar + 3% N{sub 2} (M2). Plates were welded under EMILI using the M1 gas with constant welding parameters. The modified microstructural evolution in the high temperature heat affected zone and at the fusion zone induced by application of EMILI during welding is associated with the increase of resistance to localised corrosion of the welded joints. Joints made by GMAW using the shielding gas M2 without the application of magnetic field presented high resistance to general corrosion but high susceptibility to undergo localised attack.

  1. Influence of the arc plasma parameters on the weld pool profile in TIG welding

    International Nuclear Information System (INIS)

    Toropchin, A; Frolov, V; Pipa, A V; Kozakov, R; Uhrlandt, D

    2014-01-01

    Magneto-hydrodynamic simulations of the arc and fluid simulations of the weld pool can be beneficial in the analysis and further development of arc welding processes and welding machines. However, the appropriate coupling of arc and weld pool simulations needs further improvement. The tungsten inert gas (TIG) welding process is investigated by simulations including the weld pool. Experiments with optical diagnostics are used for the validation. A coupled computational model of the arc and the weld pool is developed using the software ANSYS CFX. The weld pool model considers the forces acting on the motion of the melt inside and on the surface of the pool, such as Marangoni, drag, electromagnetic forces and buoyancy. The experimental work includes analysis of cross-sections of the workpieces, highspeed video images and spectroscopic measurements. Experiments and calculations have been performed for various currents, distances between electrode and workpiece and nozzle diameters. The studies show the significant impact of material properties like surface tension dependence on temperature as well as of the arc structure on the weld pool behaviour and finally the weld seam depth. The experimental weld pool profiles and plasma temperatures are in good agreement with computational results

  2. Influence of the arc plasma parameters on the weld pool profile in TIG welding

    Science.gov (United States)

    Toropchin, A.; Frolov, V.; Pipa, A. V.; Kozakov, R.; Uhrlandt, D.

    2014-11-01

    Magneto-hydrodynamic simulations of the arc and fluid simulations of the weld pool can be beneficial in the analysis and further development of arc welding processes and welding machines. However, the appropriate coupling of arc and weld pool simulations needs further improvement. The tungsten inert gas (TIG) welding process is investigated by simulations including the weld pool. Experiments with optical diagnostics are used for the validation. A coupled computational model of the arc and the weld pool is developed using the software ANSYS CFX. The weld pool model considers the forces acting on the motion of the melt inside and on the surface of the pool, such as Marangoni, drag, electromagnetic forces and buoyancy. The experimental work includes analysis of cross-sections of the workpieces, highspeed video images and spectroscopic measurements. Experiments and calculations have been performed for various currents, distances between electrode and workpiece and nozzle diameters. The studies show the significant impact of material properties like surface tension dependence on temperature as well as of the arc structure on the weld pool behaviour and finally the weld seam depth. The experimental weld pool profiles and plasma temperatures are in good agreement with computational results.

  3. The investigation of movement dynamics of an AC electric arc attachment along the working surface of a hollow cylindrical electrode under the action of gas-dynamic and electromagnetic forces

    International Nuclear Information System (INIS)

    Surov, A V; Popov, S D; Serba, E O; Nakonechny, G V; Spodobin, V A; Ovchinnikov, R V; Kumkova, I I; Shabalin, S A

    2012-01-01

    Stationary electric arc alternating current plasma torches are used today for realization of plasma chemical technologies requiring relatively high energy input. Waste treatment is one these directions. The paper reports on experiment results directed towards the increase in the lifetime characteristics of electrode units of the powerful high-voltage electric-arc AC plasma torches. The solution to the problem of obtainment the uniform wear of a copper hollow cylindrical electrode achieved by the controlled movement of the arc attachment along the working surface was offered. Organization of gas supply in the near electrode area and application of alternating magnetic field ensured movement of arc attachment along the surface with average speed from 2 to 14 m/s. Arc current was about 47 A and 84 A, gas flow rate in near electrode area was about 5 and 4.5 g/s. Due to researches on the experimental prototype of a hollow cylindrical electrode, the erosion of its material reached only 3 μg/C, that enables production of the electrode assembly with life time above 1000 hours at currents in the arc up to 100–200 A.

  4. Correlation methods in cutting arcs

    Energy Technology Data Exchange (ETDEWEB)

    Prevosto, L; Kelly, H, E-mail: prevosto@waycom.com.ar [Grupo de Descargas Electricas, Departamento Ing. Electromecanica, Universidad Tecnologica Nacional, Regional Venado Tuerto, Laprida 651, Venado Tuerto (2600), Santa Fe (Argentina)

    2011-05-01

    The present work applies similarity theory to the plasma emanating from transferred arc, gas-vortex stabilized plasma cutting torches, to analyze the existing correlation between the arc temperature and the physical parameters of such torches. It has been found that the enthalpy number significantly influence the temperature of the electric arc. The obtained correlation shows an average deviation of 3% from the temperature data points. Such correlation can be used, for instance, to predict changes in the peak value of the arc temperature at the nozzle exit of a geometrically similar cutting torch due to changes in its operation parameters.

  5. Correlation methods in cutting arcs

    International Nuclear Information System (INIS)

    Prevosto, L; Kelly, H

    2011-01-01

    The present work applies similarity theory to the plasma emanating from transferred arc, gas-vortex stabilized plasma cutting torches, to analyze the existing correlation between the arc temperature and the physical parameters of such torches. It has been found that the enthalpy number significantly influence the temperature of the electric arc. The obtained correlation shows an average deviation of 3% from the temperature data points. Such correlation can be used, for instance, to predict changes in the peak value of the arc temperature at the nozzle exit of a geometrically similar cutting torch due to changes in its operation parameters.

  6. ARC Operations

    Science.gov (United States)

    coordination on a regular basis. The overall ARC organizational structure is shown below. Organizational Structure Dynamics and Control of Vehicles Human Centered Modeling and Simulation High Performance

  7. Physically based arc-circuit interaction

    International Nuclear Information System (INIS)

    Zhong-Lie, L.

    1984-01-01

    An integral arc model is extended to study the interaction of the gas blast arc with the test circuit in this paper. The deformation in the waveshapes of arc current and voltage around the current zero has been formulated to first approximation by using a simple model of arc voltage based on the arc core energy conservation. By supplementing with the time scale for the radiation, the time rates of arc processes were amended. Both the contributions of various arc processes and the influence of circuit parameters to the arc-circuit interaction have been estimated by this theory. Analysis generated a new method of calculating test circuit parameters which improves the accurate simulation of arc-circuit interaction. The new method agrees with the published experimental results

  8. Effect of weld metal properties on fatigue crack growth behaviour of gas tungsten arc welded AISI 409M grade ferritic stainless steel joints

    International Nuclear Information System (INIS)

    Shanmugam, K.; Lakshminarayanan, A.K.; Balasubramanian, V.

    2009-01-01

    The effect of filler metals such as austenitic stainless steel, ferritic stainless steel and duplex stainless steel on fatigue crack growth behaviour of the gas tungsten arc welded ferritic stainless steel joints was investigated. Rolled plates of 4 mm thickness were used as the base material for preparing single 'V' butt welded joints. Centre cracked tensile (CCT) specimens were prepared to evaluate fatigue crack growth behaviour. Servo hydraulic controlled fatigue testing machine was used to evaluate the fatigue crack growth behaviour of the welded joints. From this investigation, it was found that the joints fabricated by duplex stainless steel filler metal showed superior fatigue crack growth resistance compared to the joints fabricated by austenitic and ferritic stainless steel filler metals. Higher yield strength, hardness and relatively higher toughness may be the reasons for superior fatigue performance of the joints fabricated by duplex stainless steel filler metal.

  9. Description and operating performance of a parallel-rail electric-arc system with helium driver gas for the Langley 6-inch expansion tube

    Science.gov (United States)

    Moore, J. A.

    1976-01-01

    A parallel-rail arc-discharge system to heat and pressurize the initial helium driver gas of the Langley 6-inch expansion tube is described. This system was designed for a 2.44-m-long driver vessel rated at 138 MPa, with a distance between rails of 20.3 cm. Electric energy was obtained from a capacitor storage system rated at 12,000 V with a maximum energy of 5 MJ. Tests were performed over a range of energy from 1.74 MJ to the maximum value. The operating experience and system performance are discussed, along with results from a limited number of expansion-tube tests with air and carbon dioxide as test gases.

  10. Correlation between corrosion resistance properties and thermal cycles experienced by gas tungsten arc welding and laser beam welding Alloy 690 butt weldments

    International Nuclear Information System (INIS)

    Lee, H T; Wu, J L

    2009-01-01

    This study investigates the correlation between the thermal cycles experienced by Alloy 690 weldments fabricated using gas tungsten arc welding (GTAW) and laser beam welding (LBW) processes, and their corresponding corrosion resistance properties. The corrosion resistance of the weldments is evaluated using a U-bend stress corrosion test in which the specimens are immersed in a boiling, acid solution for 240 h. The experimental results reveal that the LBW inputs significantly less heat to the weldment than the GTAW, and therefore yields a far faster cooling rate. Moreover, the corrosion tests show that in the GTAW specimen, intergranular corrosion (IGC) occurs in both the fusion zone (FZ) and the heat affected zone (HAZ). By contrast, the LBW specimen shows no obvious signs of IGC.

  11. Reduction of emission when applying thermal separation processes in the dismantling of nuclear facilities - oxy-fuel gas and plasma arc cutting

    International Nuclear Information System (INIS)

    Stoiber, H.; Hammer, G.; Schultz, H.

    1995-01-01

    Plasma arc cutting and laser beam cutting was used for the studies with the goal of significantly reducing material emission by changing the operating and equipment parameters. Some separations using the oxy-fuel gas cutting process served the purpose of providing a guide for determining which factors can most effectively reduce emission. The separation experiments were carried out with specimens of R-St 37-2, 10 mm thick, as well as of X 6 CrNi 18 10 steel 5, 10, 15 and 20 mm thick. In all cases, lowering speed and the amount of gas proved at first to be effective measures to check material emission. It was also possible to achieve adherence of molten mass and slag on the flank of the joint with excessive icicling. When the plasma separates the CrNi steel, it is possible to increase emission reduction additionally by using an argon/hydrogen mixture instead of nitrogen as a cutting gas. (orig./DG) [de

  12. Shielding Gas and Heat Input Effects on the Mechanical and Metallurgical Characterization of Gas Metal Arc Welding of Super Martensitic Stainless Steel (12Cr5Ni2Mo) Joints

    Science.gov (United States)

    Prabakaran, T.; Prabhakar, M.; Sathiya, P.

    This paper deals with the effects of shielding gas mixtures (100% CO2, 100% Ar and 80 % Ar + 20% CO2) and heat input (3.00, 3.65 and 4.33kJ/mm) on the mechanical and metallurgical characteristics of AISI 410S (American Iron and Steel Institute) super martensitic stainless steel (SMSS) by gas metal arc welding (GMAW) process. AISI 410S SMSS with 1.2mm diameter of a 410 filler wire was used in this study. A detailed microstructural analysis of the weld region as well as the mechanical properties (impact, microhardness and tensile tests at room temperature and 800∘C) was carried out. The tensile and impact fracture surfaces were further analyzed through scanning electron microscope (SEM). 100% Ar shielded welds have a higher amount of δ ferrite content and due to this fact the tensile strength of the joints is superior to the other two shielded welds.

  13. 7 CFR 201.51 - Inert matter.

    Science.gov (United States)

    2010-01-01

    ... REGULATIONS Purity Analysis in the Administration of the Act § 201.51 Inert matter. Inert matter shall include... kochia that pass through a 1 mm opening, square-hole sieve, when shaken for 30 seconds. (8) The thin... devoid of the husk and pass through a 1/13th-inch, round-hole sieve. (ii) Bulblets which show evident...

  14. Effect of N{sub 2} and Ar gas on DC arc plasma generation and film composition from Ti-Al compound cathodes

    Energy Technology Data Exchange (ETDEWEB)

    Zhirkov, Igor, E-mail: igozh@ifm.liu.se; Rosen, Johanna [Thin Film Physics Division, Department of Physics, Chemistry and Biology (IFM), Linköping University, SE-581 83 Linköping (Sweden); Oks, Efim [Institute of High Current Electronics SB RAS, 2/3 Akademichesky Avenue, 634055 Tomsk (Russian Federation)

    2015-06-07

    DC arc plasma from Ti, Al, and Ti{sub 1−x}Al{sub x} (x = 0.16, 0.25, 0.50, and 0.70) compound cathodes has been characterized with respect to plasma chemistry (charged particles) and charge-state-resolved ion energy for Ar and N{sub 2} pressures in the range 10{sup −6} to 3 × 10{sup −2} Torr. Scanning electron microscopy was used for exploring the correlation between the cathode and film composition, which in turn was correlated with the plasma properties. In an Ar atmosphere, the plasma ion composition showed a reduction of Al of approximately 5 at. % compared to the cathode composition, while deposited films were in accordance with the cathode stoichiometry. Introducing N{sub 2} above ∼5 × 10{sup −3} Torr, lead to a reduced Al content in the plasma as well as in the film, and hence a 1:1 correlation between the cathode and film composition cannot be expected in a reactive environment. This may be explained by an influence of the reactive gas on the arc mode and type of erosion of Ti and Al rich contaminations, as well as on the plasma transport. Throughout the investigated pressure range, a higher deposition rate was obtained from cathodes with higher Al content. The origin of generated gas ions was investigated through the velocity rule, stating that the most likely ion velocities of all cathode elements from a compound cathode are equal. The results suggest that the major part of the gas ions in Ar is generated from electron impact ionization, while gas ions in a N{sub 2} atmosphere primarily originate from a nitrogen contaminated layer on the cathode surface. The presented results provide a contribution to the understanding processes of plasma generation from compound cathodes. It also allows for a more reasonable approach to the selection of composite cathode and experimental conditions for thin film depositions.

  15. On the calculation of the free surface temperature of gas-tungsten-arc weld pools from first principles

    International Nuclear Information System (INIS)

    Choo, R.T.C.; Szekely, J.; David, S.A.

    1992-01-01

    By combining a mathematical model of the welding arc and of the weld pool, calculations are presented here to describe the free surface temperature of weld pools for spot welding operations. The novel aspects of the treatment include the calculation of the heat and current fluxes falling on the free weld pool surface from first principles, a realistic allowance for heat losses due to vaporization, and a realistic allowance for the temperature dependence of the surface tension. The most important finding reported in this article is that the free surface temperature of weld pools appears to be limited by Marangoni convection, rather than heat losses due to vaporization. Furthermore, it was found that once thermocapillary flow can produce high enough surface velocities (>25 cm/s), the precise nature of the relationship between temperature and surface tension will become less important

  16. TIG Wire and Arc Additive Manufacturing of 5A06 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    HUANG Dan

    2017-03-01

    Full Text Available Wire and arc additive manufacturing(WAAM was investigated by tungsten inert gas arc welding method(TIG, in which φ1.2mm filler wire of aluminum alloy 5A06(Al-6Mg-Mn-Si was selected as deposition metal. The prototyping process was conducted by a TIG power source(working in AC mode manipulated by a four-axis linkage CNC machine. Backplate preheating temperature and arc current on deposited morphologies of single layer and multi-layer were researched. The microstructure was observed and the sample tensile strength was tested. For single layer, a criterion that describes the correlation between backplate preheating temperature and arc peak current, of which both contribute to the smoothening of the deposited layer. The results show that the layer height drops sharply from the first layer of 3.4mm and keeps at 1.7mm after the 8th layer. Fine dendrite grain and equiaxed grain are found inside a layer and coarsest columnar dendrite structure at layer boundary zone; whereas the microstructure of top region of the deposited sample changes from fine dendrite grain to equiaxed grain that turns to be the finest structure. Mechanical property of the deposited sample is isotropic, in which the tensile strength is approximately 295MPa with the elongation around 36%.

  17. Arc-weld pool interactions

    International Nuclear Information System (INIS)

    Glickstein, S.S.

    1978-08-01

    The mechanisms involved in arc-weld pool interactions are extremely complex and no complete theory is presently available to describe much of the phenomena observed during welding. For the past several years, experimental and analytical studies have been undertaken at the Bettis Atomic Power Laboratory to increase basic understanding of the gas tungsten arc welding process. These studies have included experimental spectral analysis of the arc in order to determine arc temperature and analytical modeling of the arc and weld puddle. The investigations have been directed toward determining the cause and effects of variations in the energy distribution incident upon the weldment. In addition, the effect of weld puddle distortion on weld penetration was investigated, and experimental and analytical studies of weld process variables have been undertaken to determine the effects of the variables upon weld penetration and configuration. A review of the results and analysis of these studies are presented

  18. INERT Atmosphere confinement operability test procedure

    International Nuclear Information System (INIS)

    RISENMAY, H.R.

    1999-01-01

    This Operability Test Procedure (OTP) provides instructions for testing operability of the Inert Atmosphere Confinement (IAC). The Inert Atmosphere Confinement was designed and built for opening cans of metal items that might have hydrided surfaces. Unreviewed Safety Question (USQ) PFP-97-005 addresses the discovery of suspected plutonium hydride forming on plutonium metal currently stored in the Plutonium Finishing Plant vaults. Plutonium hydride reacts quickly with air, liberating energy. The Inert Atmosphere Confinement was designed to prevent this sudden liberation of energy by opening the material in an inert argon atmosphere instead of the normal glovebox atmosphere. The IAC is located in glovebox HC-21A, room 230B of the 234-5Z Building at the Plutonium Finishing Plant (PFP) in the 200-West Area of the Hanford Site

  19. Gas metal arc narrow-gap welding of pressure vessels made from the nickel alloy 2.4663

    International Nuclear Information System (INIS)

    Iversen, K.; Palussek, A.

    1984-01-01

    Since no construction and operation experience is yet available with primary components for the process heat reactor, test components shall be developed, manufactured and tested. With the helium intermediate heat exchanger, two 10 MW types come under consideration, these being the helical tube and straight tube versions. The hot gas collector component part has highest demands concerning welding and testing technology. Work pieces should be forged to be joined and non-destructively tested in a large scale test plant under operating conditions

  20. Surface damage mitigation of TC4 alloy via micro arc oxidation for oil and gas exploitation application: Characterizations of microstructure and evaluations on surface performance

    Science.gov (United States)

    Xie, Ruizhen; Lin, Naiming; Zhou, Peng; Zou, Jiaojuan; Han, Pengju; Wang, Zhihua; Tang, Bin

    2018-04-01

    Because of its excellent corrosion resistance, high specific strength and high tensile strength, TC4 titanium alloys used as petroleum tubes have received wide interest from material engineers after many technical investigations and estimations. However, because of its low surface hardness values, high coefficient of friction and poor wear resistance, the TC4 alloy is seldom adopted in tribological-related engineering components. In this work, micro-arc oxidation (MAO) coatings were fabricated on TC4 alloys in NaAlO2 and (NaPO3)6 electrolytes with and without ultrasonic assistance. The microstructural characterizations of the produced MAO coatings were investigated. Comparative estimations of electrochemical corrosion in CO2-saturated simulated oilfield brine and tribological behaviours on MAO coatings and TC4 alloys were conducted. The results showed that the introduction of ultrasound increased the thickness of the MAO coatings. The thickness increased by 34% and 15% in the NaAlO2 and (NaPO3)6 electrolytes, respectively. There was no significant discrepancy in phase constitutions when the MAO processes were conducted with and without ultrasonic assistance. Both MAO coatings obtained with and without ultrasonic assistance were found to improve the corrosion and wear resistance of the TC4 alloy. MAO treatments made it possible to ensure the working surface of a TC4 alloy with an enhanced surface performance for oil and gas exploitation applications.

  1. Weldability Characteristics of Sintered Hot-Forged AISI 4135 Steel Produced through P/M Route by Using Pulsed Current Gas Tungsten Arc Welding

    Science.gov (United States)

    Joseph, Joby; Muthukumaran, S.; Pandey, K. S.

    2016-01-01

    Present investigation is an attempt to study the weldability characteristics of sintered hot-forged plates of AISI 4135 steel produced through powder metallurgy (P/M) route using matching filler materials of ER80S B2. Compacts of homogeneously blended elemental powders corresponding to the above steel were prepared on a universal testing machine (UTM) by taking pre-weighed powder blend with a suitable die, punch and bottom insert assembly. Indigenously developed ceramic coating was applied on the entire surface of the compacts in order to protect them from oxidation during sintering. Sintered preforms were hot forged to flat, approximately rectangular plates, welded by pulsed current gas tungsten arc welding (PCGTAW) processes with aforementioned filler materials. Microstructural, tensile and hardness evaluations revealed that PCGTAW process with low heat input could produce weldments of good quality with almost nil defects. It was established that PCGTAW joints possess improved tensile properties compared to the base metal and it was mainly attributed to lower heat input, resulting in finer fusion zone grains and higher fusion zone hardness. Thus, the present investigation opens a new and demanding field in research.

  2. Effect of filler metals on the mechanical properties of Inconel 625 and AISI 904L dissimilar weldments using gas tungsten arc welding

    Science.gov (United States)

    Senthur Prabu, S.; Devendranath Ramkumar, K.; Arivazhagan, N.

    2017-11-01

    In the present research work, dissimilar welding between Inconel 625 super alloy and AISI 904L super austenitic stainless steel using manual multi-pass continuous current gas tungsten arc (CCGTA) welding process employed with ERNiCrMo-4 and ERNiCrCoMo-1 fillers were performed to determine the mechanical properties and weldability. Tensile test results corroborated that the fracture had occurred at the parent metal of AISI 904L irrespective of filler used for all the trials. The presence of the macro and micro void coalescence in the fibrous matrix characterised for ductile mode of fracture. The hardness values at the weld interface of Inconel 625 side were observed to be higher for ERNiCrMo-4 filler due to the presence of strengthening elements such as W, Mo, Ni and Cr. The impact test accentuated that the weldments using ERNiCrMo-4 filler offered better impact toughness (41J) at room temperature. Bend test results showed that the weldments using these fillers exhibited good ductility without cracks.

  3. Effects of the use of a flat wire electrode in gas metal arc welding and fuzzy logic model for the prediction of weldment shape profile

    Energy Technology Data Exchange (ETDEWEB)

    Karuthapandi, Sripriyan; Thyla, P. R. [PSG College of Technology, Coimbatore (India); Ramu, Murugan [Amrita University, Ettimadai (India)

    2017-05-15

    This paper describes the relationships between the macrostructural characteristics of weld beads and the welding parameters in Gas metal arc welding (GMAW) using a flat wire electrode. Bead-on-plate welds were produced with a flat wire electrode and different combinations of input parameters (i.e., welding current, welding speed, and flat wire electrode orientation). The macrostructural characteristics of the weld beads, namely, deposition, bead width, total bead width, reinforcement height, penetration depth, and depth of HAZ were investigated. A mapping technique was employed to measure these characteristics in various segments of the weldment zones. Results show that the use of a flat wire electrode improves the depth-to-width (D/W) ratio by 16.5 % on average compared with the D/W ratio when a regular electrode is used in GMAW. Furthermore, a fuzzy logic model was established to predict the effects of the use of a flat electrode on the weldment shape profile with varying input parameters. The predictions of the model were compared with the experimental results.

  4. Investigation of pellet acceleration by an arc heated gas gun. An interim report of the investigations carried out to 31 August 1985

    International Nuclear Information System (INIS)

    Andersen, S.A.; Bundgaard, J.; Jensen, V.O.; Nordskov, A.; Sass, B.; Soerensen, H.; Weisberg, K.V.

    1985-12-01

    Deep penetration of pellets into the JET plasma may prove to be a useful tool for density and profile control. In JET deep penetration will require pellet velocities and sizes above those obtained so far. An experimental setup designed for a study of acceleration of 3 mm diameter pellets by an arc heated gas gun is described. The aim of the work is to obtain pellet velocities well above 2 km/s. To obtain this aim will require a much more powerful power unit than the one that was available for the present work. Only a few results, obtained mostly during testing of the various parts of the setup, are presented. Although the obtained velocities are low (∝1500 m/s) the results are encouraging because they demonstrate that pellets can stand a high acceleration pressure without disintegrating. With a suitable power supply which can maintain this high acceleration pressure as the pellet moves all the way through the barrel, velocities above 2 km/s would certainly be expected. (orig.)

  5. Integrated Voltage—Current Monitoring and Control of Gas Metal Arc Weld Magnetic Ball-Jointed Open Source 3-D Printer

    Directory of Open Access Journals (Sweden)

    Yuenyong Nilsiam

    2015-11-01

    Full Text Available To provide process optimization of metal fabricating self-replicating rapid prototyper (RepRap 3-D printers requires a low-cost sensor and data logger system to measure current (I and voltage (V of the gas metal arc welders (GMAW. This paper builds on previous open-source hardware development to provide a real-time measurement of welder I-V where the measuring circuit is connected to two analog inputs of the Arduino that is used to control the 3-D printer itself. Franklin firmware accessed through a web interface that is used to control the printer allows storing the measured values and downloading those stored readings to the user’s computer. To test this custom current and voltage monitoring device this study reports on its use on an upgraded all metal RepRap during the printing of aluminum alloy (ER1100, ER4043, ER4943, ER4047, and ER5356. The voltage and current data were analyzed on a per alloy basis and also layer-by-layer in order to evaluate the device’s efficacy as a monitoring device for 3-D printing and the results of the integrated design are discussed.

  6. A comparative study of the microstructure and properties of 800 MPa microalloyed C-Mn steel welded joints by laser and gas metal arc welding

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Qian [The State Key Laboratory of Rolling and Automation of Northeastern University, Shenyang 110819 (China); Di, Hong-Shuang, E-mail: hongshuangdi_ral@126.com [The State Key Laboratory of Rolling and Automation of Northeastern University, Shenyang 110819 (China); Li, Jun-Chen [The State Key Laboratory of Rolling and Automation of Northeastern University, Shenyang 110819 (China); Wu, Bao-Qiang [National Key Laboratory for Precision Hot Processing of Metals, Harbin Institute of Technology, Harbin 150001 (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Department of Metallurgical, Material and Biomedical Engineering, University of Texas at El Paso, TX 79968 (United States)

    2016-07-04

    The differences in microstructure and mechanical properties of laser beam welded (LBW) and gas metal arc welded (GMAW) joints of 800 MPa grade Nb-Ti-Mo microalloyed C-Mn steel of 5 mm thickness were studied. The study suggested that the microstructure in welded seam (WS) of GMAW was acicular ferrite and fine grained ferrite, whereas lath martensite (LM) was obtained in WS of LBW, where inclusions were finer and did not act as nucleation sites for acicular ferrite. The microstructure of coarse-grained HAZ (CGHAZ) obtained using the two welding methods was LM and granular bainite (GB), respectively. The original austenite grain size in CGHAZ of LBW was 1/3 of GMAW. The microstructure of fine-grained HAZ and mixed-grained HAZ using the two welding methods was ferrite and M-A constituents, while that of LBW was significantly fine. The hardness of LBW welded joints was higher than the base metal (BM), which was the initiation site for tensile fracture. The tensile fracture location of GMAW welded joints was in WS. The impact toughness of LBW welded joints was excellent and the impact absorption energy was similar to BM.

  7. Corrosion evaluation of multi-pass welded nickel–aluminum bronze alloy in 3.5% sodium chloride solution: A restorative application of gas tungsten arc welding process

    International Nuclear Information System (INIS)

    Sabbaghzadeh, Behnam; Parvizi, Reza; Davoodi, Ali; Moayed, Mohammad Hadi

    2014-01-01

    Highlights: • Corrosion of GTA welded nickel–aluminum bronze (C95800) was studied. • Drastic microstructural changes occurred during the welding operations. • The β′ and α phases acts as anode and cathode, correspondingly, in weld region. • A few nanoamperes couple current was measured in ZRA test as galvanic corrosion. • Corrosion resistance of weld parts could not be weakened in marine environments. - Abstract: In this research, the corrosion behavior of a gas tungsten arc welded nickel–aluminum bronze (NAB) alloy is investigated by DC and AC electrochemical techniques in 3.5% sodium chloride solution. Regarding the electrochemical impedance spectroscopy and potentiodynamic results, uniform corrosion resistance of instantly immersed weld and base samples are almost analogous and increased (more in weld region) during the immersion times. Moreover, zero resistant ammeter results demonstrated that the few nanoampere galvanic currents are attributed to microstructural and morphological differences between these two regions. Therefore, the welding procedure could not deteriorate the general corrosion resistance of the restored damaged NAB parts operating in marine environments

  8. Investigation on AISI 304 austenitic stainless steel to AISI 4140 low alloy steel dissimilar joints by gas tungsten arc, electron beam and friction welding

    International Nuclear Information System (INIS)

    Arivazhagan, N.; Singh, Surendra; Prakash, Satya; Reddy, G.M.

    2011-01-01

    Research highlights: → Beneficial effects of FRW, GTAW and EBW joints of dissimilar AISI 304 and AISI 4140 materials. → Comparative study of FRW, GTAW and EBW joints on mechanical properties. → SEM/EDAX, XRD analysis on dissimilar AISI 304 and AISI 4140 materials. -- Abstract: This paper presents the investigations carried out to study the microstructure and mechanical properties of AISI 304 stainless steel and AISI 4140 low alloy steel joints by Gas Tungsten Arc Welding (GTAW), Electron Beam Welding (EBW) and Friction Welding (FRW). For each of the weldments, detailed analysis was conducted on the phase composition, microstructure characteristics and mechanical properties. The results of the analysis shows that the joint made by EBW has the highest tensile strength (681 MPa) than the joint made by GTAW (635 Mpa) and FRW (494 Mpa). From the fractographs, it could be observed that the ductility of the EBW and GTA weldment were higher with an elongation of 32% and 25% respectively when compared with friction weldment (19%). Moreover, the impact strength of weldment made by GTAW is higher compared to EBW and FRW.

  9. Improved microstructure and mechanical properties in gas tungsten arc welded aluminum joints by using graphene nanosheets/aluminum composite filler wires.

    Science.gov (United States)

    Fattahi, M; Gholami, A R; Eynalvandpour, A; Ahmadi, E; Fattahi, Y; Akhavan, S

    2014-09-01

    In the present study, different amounts of graphene nanosheets (GNSs) were added to the 4043 aluminum alloy powders by using the mechanical alloying method to produce the composite filler wires. With each of the produced composite filler wires, one all-weld metal coupon was welded using the gas tungsten arc (GTA) welding process. The microstructure, mechanical properties and fracture surface morphology of the weld metals have been evaluated and the results are compared. As the amount of GNSs in the composition of filler wire is increased, the microstructure of weld metal was changed from the dendritic structure to fine equiaxed grains. Furthermore, the tensile strength and microhardness of weld metal was improved, and is attributed to the augmented nucleation and retarded growth. From the results, it was seen that the GNSs/Al composite filler wire can be used to improve the microstructure and mechanical properties of GTA weld metals of aluminum and its alloys. Copyright © 2014 Elsevier Ltd. All rights reserved.

  10. Gas tungsten arc welding assisted hybrid friction stir welding of dissimilar materials Al6061-T6 aluminum alloy and STS304 stainless steel

    International Nuclear Information System (INIS)

    Bang, HanSur; Bang, HeeSeon; Jeon, GeunHong; Oh, IkHyun; Ro, ChanSeung

    2012-01-01

    Highlights: ► GTAW assisted hybrid friction stir welding (HFSW) has been carried out for dissimilar butt joint. ► Mechanical strength of dissimilar butt joint by HFSW and FSW has been investigated and compared. ► Microstructure of dissimilar butt joint by HFSW and FSW has been investigated and compared. -- Abstract: The aim of this research is to evaluate the potential for using the gas tungsten arc welding (GTAW) assisted hybrid friction stir welding (HFSW) process to join a stainless steel alloy (STS304) to an aluminum alloy (Al6061) in order to improve the weld strength. The difference in mechanical and microstructural characteristics of dissimilar joint by friction stir welding (FSW) and HFSW has been investigated and compared. Transverse tensile strength of approximately 93% of the aluminum alloy (Al6061) base metal tensile strength is obtained with HFSW, which is higher than the tensile strength of FSW welds. This may be due to the enhanced material plastic flow and partial annealing effect in dissimilar materials due to preheating of stainless steel surface by GTAW, resulting in significantly increased elongation of welds. The results indicate that HFSW that integrates GTAW preheating to FSW is advantageous in joining dissimilar combinations compared to conventional FSW.

  11. Joint properties of dissimilar Al6061-T6 aluminum alloy/Ti–6%Al–4%V titanium alloy by gas tungsten arc welding assisted hybrid friction stir welding

    International Nuclear Information System (INIS)

    Bang, HanSur; Bang, HeeSeon; Song, HyunJong; Joo, SungMin

    2013-01-01

    Highlights: • Hybrid friction stir welding for Al alloy and Ti alloy joint has been carried out. • Mechanical strength of dissimilar joint by HFSW and FSW has been compared. • Microstructure of dissimilar joint by HFSW and FSW has been compared. - Abstract: Hybrid friction stir butt welding of Al6061-T6 aluminum alloy plate to Ti–6%Al–4%V titanium alloy plate with satisfactory acceptable joint strength was successfully achieved using preceding gas tungsten arc welding (GTAW) preheating heat source of the Ti alloy plate surface. Hybrid friction stir welding (HFSW) joints were welded completely without any unwelded zone resulting from smooth material flow by equally distributed temperature both in Al alloy side and Ti alloy side using GTAW assistance for preheating the Ti alloy plate unlike friction stir welding (FSW) joints. The ultimate tensile strength was approximately 91% in HFSW welds by that of the Al alloy base metal, which was 24% higher than that of FSW welds without GTAW under same welding condition. Notably, it was found that elongation in HFSW welds increased significantly compared with that of FSW welds, which resulted in improved joint strength. The ductile fracture was the main fracture mode in tensile test of HFSW welds

  12. Effect of electric arc, gas oxygen torch and induction melting techniques on the marginal accuracy of cast base-metal and noble metal-ceramic crowns.

    Science.gov (United States)

    Gómez-Cogolludo, Pablo; Castillo-Oyagüe, Raquel; Lynch, Christopher D; Suárez-García, María-Jesús

    2013-09-01

    The aim of this study was to identify the most appropriate alloy composition and melting technique by evaluating the marginal accuracy of cast metal-ceramic crowns. Seventy standardised stainless-steel abutments were prepared to receive metal-ceramic crowns and were randomly divided into four alloy groups: Group 1: palladium-gold (Pd-Au), Group 2: nickel-chromium-titanium (Ni-Cr-Ti), Group 3: nickel-chromium (Ni-Cr) and Group 4: titanium (Ti). Groups 1, 2 and 3 were in turn subdivided to be melted and cast using: (a) gas oxygen torch and centrifugal casting machine (TC) or (b) induction and centrifugal casting machine (IC). Group 4 was melted and cast using electric arc and vacuum/pressure machine (EV). All of the metal-ceramic crowns were luted with glass-ionomer cement. The marginal fit was measured under an optical microscope before and after cementation using image analysis software. All data was subjected to two-way analysis of variance (ANOVA). Duncan's multiple range test was run for post-hoc comparisons. The Student's t-test was used to investigate the influence of cementation (α=0.05). Uncemented Pd-Au/TC samples achieved the best marginal adaptation, while the worst fit corresponded to the luted Ti/EV crowns. Pd-Au/TC, Ni-Cr and Ti restorations demonstrated significantly increased misfit after cementation. The Ni-Cr-Ti alloy was the most predictable in terms of differences in misfit when either torch or induction was applied before or after cementation. Cemented titanium crowns exceeded the clinically acceptable limit of 120μm. The combination of alloy composition, melting technique, casting method and luting process influences the vertical seal of cast metal-ceramic crowns. An accurate use of the gas oxygen torch may overcome the results attained with the induction system concerning the marginal adaptation of fixed dental prostheses. Copyright © 2013 Elsevier Ltd. All rights reserved.

  13. Energy efficiency and the influence of gas burners to the energy related carbon dioxide emissions of electric arc furnaces in steel industry

    International Nuclear Information System (INIS)

    Kirschen, Marcus; Risonarta, Victor; Pfeifer, Herbert

    2009-01-01

    Determining the complete energy balance of an electric arc furnace (EAF) provides an appropriate method to examine energy efficiency and identify energy saving potentials. However, the EAF energy balance is complex due to the combined input of electrical energy and chemical energy resulting from natural gas (NG) combustion and oxidation reactions in the steel melt. In addition, furnace off-gas measurements and slag analysis are necessary to reliably determine energy sinks. In this paper 70 energy balances and energy efficiencies from multiple EAFs are presented, including data calculated from plant measurements and compiled from the literature. Potential errors that can be incorporated in these calculations are also highlighted. The total energy requirement of these modern EAFs analysed ranged from 510 to 880 kWh/t, with energy efficiency values (η = ΔH Steel /E Total ) of between 40% and 75%. Furthermore, the focus was placed on the total energy related CO 2 emissions of EAF processes comprising NG combustion and electrical energy input. By assessing multiple EAF energy balances, a significant correlation between the total energy requirement and energy related specific CO 2 emissions was not evident. Whilst the specific consumption of NG in the EAF only had a minor impact on the EAF energy efficiency, it decreased the specific electrical energy requirement and increased EAF productivity where transformer power was restricted. The analysis also demonstrated that complementing and substituting electrical energy with NG was beneficial in reducing the total energy related CO 2 emissions when a certain level of substitution efficiency was achieved. Therefore, the appropriate use of NG burners in modern EAFs can result in an increased EAF energy intensity, whilst the total energy related CO 2 emissions remain constant or are even decreased.

  14. High-speed three-dimensional plasma temperature determination of axially symmetric free-burning arcs

    International Nuclear Information System (INIS)

    Bachmann, B; Ekkert, K; Bachmann, J-P; Marques, J-L; Schein, J; Kozakov, R; Gött, G; Schöpp, H; Uhrlandt, D

    2013-01-01

    In this paper we introduce an experimental technique that allows for high-speed, three-dimensional determination of electron density and temperature in axially symmetric free-burning arcs. Optical filters with narrow spectral bands of 487.5–488.5 nm and 689–699 nm are utilized to gain two-dimensional spectral information of a free-burning argon tungsten inert gas arc. A setup of mirrors allows one to image identical arc sections of the two spectral bands onto a single camera chip. Two-different Abel inversion algorithms have been developed to reconstruct the original radial distribution of emission coefficients detected with each spectral window and to confirm the results. With the assumption of local thermodynamic equilibrium we calculate emission coefficients as a function of temperature by application of the Saha equation, the ideal gas law, the quasineutral gas condition and the NIST compilation of spectral lines. Ratios of calculated emission coefficients are compared with measured ones yielding local plasma temperatures. In the case of axial symmetry the three-dimensional plasma temperature distributions have been determined at dc currents of 100, 125, 150 and 200 A yielding temperatures up to 20000 K in the hot cathode region. These measurements have been validated by four different techniques utilizing a high-resolution spectrometer at different positions in the plasma. Plasma temperatures show good agreement throughout the different methods. Additionally spatially resolved transient plasma temperatures have been measured of a dc pulsed process employing a high-speed frame rate of 33000 frames per second showing the modulation of the arc isothermals with time and providing information about the sensitivity of the experimental approach. (paper)

  15. Thermal Arc Spray Overview

    Science.gov (United States)

    Hafiz Abd Malek, Muhamad; Hayati Saad, Nor; Kiyai Abas, Sunhaji; Mohd Shah, Noriyati

    2013-06-01

    Usage of protective coating for corrosion protection was on highly demand during the past decade; and thermal spray coating played a major part during that time. In recent years, the thermal arc spray coating becomes a popular coating. Many big players in oil and gas such as PETRONAS, EXXON MOBIL and SHELL in Malaysia tend to use the coating on steel structure as a corrosion protection. Further developments in coating processes, the devices, and raw materials have led to expansion of functional coatings and applications scope from conventional coating to specialized industries. It is widely used because of its ability to withstand high process temperature, offer advantages in efficiency, lower cost and acts as a corrosion protection. Previous research also indicated that the thermal arc spray offers better coating properties compared to other methods of spray. This paper reviews some critical area of thermal spray coating by discussing the process/parameter of thermal arc spray technology and quality control of coating. Coating performance against corrosion, wear and special characteristic of coating are also described. The field application of arc spray technology are demonstrated and reviewed.

  16. Thermal Arc Spray Overview

    International Nuclear Information System (INIS)

    Malek, Muhamad Hafiz Abd; Saad, Nor Hayati; Abas, Sunhaji Kiyai; Shah, Noriyati Mohd

    2013-01-01

    Usage of protective coating for corrosion protection was on highly demand during the past decade; and thermal spray coating played a major part during that time. In recent years, the thermal arc spray coating becomes a popular coating. Many big players in oil and gas such as PETRONAS, EXXON MOBIL and SHELL in Malaysia tend to use the coating on steel structure as a corrosion protection. Further developments in coating processes, the devices, and raw materials have led to expansion of functional coatings and applications scope from conventional coating to specialized industries. It is widely used because of its ability to withstand high process temperature, offer advantages in efficiency, lower cost and acts as a corrosion protection. Previous research also indicated that the thermal arc spray offers better coating properties compared to other methods of spray. This paper reviews some critical area of thermal spray coating by discussing the process/parameter of thermal arc spray technology and quality control of coating. Coating performance against corrosion, wear and special characteristic of coating are also described. The field application of arc spray technology are demonstrated and reviewed.

  17. Synthesis of aluminium nanoparticles by arc evaporation of an ...

    Indian Academy of Sciences (India)

    Administrator

    Abstract. Aluminium nanoparticles (Al Nps) are synthesized using arc discharge method by applying direct current between aluminium electrodes in liquid environment without any use of vacuum equipment, heat exchangers, high temperatures furnaces and inert gases. After synthesis of Al Nps, in situ coating process on.

  18. Arc modeling for welding analysis

    International Nuclear Information System (INIS)

    Glickstein, S.S.

    1978-04-01

    A one-dimensional model of the welding arc that considers heat generation by the Joule effect and heat losses by radiation and conduction has been used to study the effects of various gases and gas mixtures currently employed for welding applications. Minor additions of low ionization potential impurities to these gases are shown to significantly perturb the electrical properties of the parent gas causing gross changes in the radial temperature distribution of the arc discharge. Such changes are reflected in the current density distribution and ultimately in the input energy distribution to the weldment. The result is observed as a variation in weld penetration. Recently published experiments and analyses of welding arcs are also evaluated and shown to contain erroneous data and results. Contrary to previous beliefs, the inclusion of a radiation loss term in the basic energy balance equation is important and cannot be considered as negligible in an argon arc at temperatures as low as 10,000 0 K. The one-dimensional analysis of the welding arc as well as the evaluation of these earlier published reports helps to explain the effects of various gases used for welding, improves our understanding of the physics of the welding arc, and provides a stepping stone for a more elaborate model which can be applied to help optimize welding parameters

  19. Measurement of Henry’s Law constant and infinite dilution activity coefficient of isopropyl mercaptan and isobutyl mercaptan in (methyldiethanolamine (1) + water (2)) with w_1 = 0.25 and 0.50 at temperature of (298 to 348) K using inert gas stripping method

    International Nuclear Information System (INIS)

    Zin, Rohani Mohd; Coquelet, Christophe; Valtz, Alain; Abdul Mutalib, Mohamed I.; Sabil, Khalik Mohamad

    2016-01-01

    Highlights: • Measurement of Henry’s Law constants of nPM, iPM, nBM and iBM in aqueous MDEA. • Measurement of infinite dilution activity coefficients of nPM, iPM, nBM and iBM in aqueous MDEA. • Measurement using gas stripping method for T = (298 to 348) K and MDEA solution of (25 and 50) wt%. • Limiting activity coefficient and Henry’s Law constant is increasing with solute molecular size. • The experimental technique has provided information about heats of solution of aqueous MDEA. - Abstract: In this study, the Henry’s Law constant and the activity coefficients in infinite dilution in a mass fraction of (25 and 50)% of methyldiethanolamine (MDEA) aqueous solution within the temperature range of (298 to 348) K at atmospheric pressure, were measured. An inert gas stripping method was used to perform all the measurements. The new values of Henry’s Law constant and the activity coefficients in infinite dilution correlation with solute molecular size were explained. The influence of the solvent is discussed taking into consideration the heat of absorptions for different MDEA concentrations. Experimental results are compared to literature data wherever available.

  20. The effect of location on the microstructure and mechanical properties of titanium aluminides produced by additive layer manufacturing using in-situ alloying and gas tungsten arc welding

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Yan; Cuiuri, Dominic; Hoye, Nicholas; Li, Huijun; Pan, Zengxi, E-mail: zengxi@uow.edu.au

    2015-04-17

    An innovative and low cost additive layer manufacturing (ALM) process is used to produce γ-TiAl based alloy wall components. Gas tungsten arc welding (GTAW) provides the heat source for this new approach, combined with in-situ alloying through separate feeding of commercially pure Ti and Al wires into the weld pool. This paper investigates the morphology, microstructure and mechanical properties of the additively manufactured TiAl material, and how these are affected by the location within the manufactured component. The typical additively layer manufactured morphology exhibits epitaxial growth of columnar grains and several layer bands. The fabricated γ-TiAl based alloy consists of comparatively large α{sub 2} grains in the near-substrate region, fully lamellar colonies with various sizes and interdendritic γ structure in the intermediate layer bands, followed by fine dendrites and interdendritic γ phases in the top region. Microhardness measurements and tensile testing results indicated relatively homogeneous mechanical characteristics throughout the deposited material. The exception to this homogeneity occurs in the near-substrate region immediately adjacent to the pure Ti substrate used in these experiments, where the alloying process is not as well controlled as in the higher regions. The tensile properties are also different for the vertical (build) direction and horizontal (travel) direction because of the differing microstructure in each direction. The microstructure variation and strengthening mechanisms resulting from the new manufacturing approach are analysed in detail. The results demonstrate the potential to produce full density titanium aluminide components directly using the new additive layer manufacturing method.

  1. The effect of location on the microstructure and mechanical properties of titanium aluminides produced by additive layer manufacturing using in-situ alloying and gas tungsten arc welding

    International Nuclear Information System (INIS)

    Ma, Yan; Cuiuri, Dominic; Hoye, Nicholas; Li, Huijun; Pan, Zengxi

    2015-01-01

    An innovative and low cost additive layer manufacturing (ALM) process is used to produce γ-TiAl based alloy wall components. Gas tungsten arc welding (GTAW) provides the heat source for this new approach, combined with in-situ alloying through separate feeding of commercially pure Ti and Al wires into the weld pool. This paper investigates the morphology, microstructure and mechanical properties of the additively manufactured TiAl material, and how these are affected by the location within the manufactured component. The typical additively layer manufactured morphology exhibits epitaxial growth of columnar grains and several layer bands. The fabricated γ-TiAl based alloy consists of comparatively large α 2 grains in the near-substrate region, fully lamellar colonies with various sizes and interdendritic γ structure in the intermediate layer bands, followed by fine dendrites and interdendritic γ phases in the top region. Microhardness measurements and tensile testing results indicated relatively homogeneous mechanical characteristics throughout the deposited material. The exception to this homogeneity occurs in the near-substrate region immediately adjacent to the pure Ti substrate used in these experiments, where the alloying process is not as well controlled as in the higher regions. The tensile properties are also different for the vertical (build) direction and horizontal (travel) direction because of the differing microstructure in each direction. The microstructure variation and strengthening mechanisms resulting from the new manufacturing approach are analysed in detail. The results demonstrate the potential to produce full density titanium aluminide components directly using the new additive layer manufacturing method

  2. temperature fluctuation inside inert atmosphere silos

    African Journals Online (AJOL)

    ... the two silos for twenty-eight (28) months of storage were recorded in order to monitor temperature fluctuation at different sections inside the inert atmosphere silos loaded with two varieties of wheat namely LACRIWHT-2 (Cettia) and LACRIWHT-4 (Atilla-Gan-Atilla) from Lake Chad Research Institute, Maiduguri, Nigeria.

  3. Inert carrier drying and coating process

    International Nuclear Information System (INIS)

    1980-01-01

    An inert carrier process is described for drying radioactive (particularly low level) waste material and for incorporating the dry material into a binder matrix from which the dried material will not be leached. Experimental details, and examples of the carrier and binder materials, are given. (U.K.)

  4. Automatic Control Of Length Of Welding Arc

    Science.gov (United States)

    Iceland, William F.

    1991-01-01

    Nonlinear relationships among current, voltage, and length stored in electronic memory. Conceptual microprocessor-based control subsystem maintains constant length of welding arc in gas/tungsten arc-welding system, even when welding current varied. Uses feedback of current and voltage from welding arc. Directs motor to set position of torch according to previously measured relationships among current, voltage, and length of arc. Signal paths marked "calibration" or "welding" used during those processes only. Other signal paths used during both processes. Control subsystem added to existing manual or automatic welding system equipped with automatic voltage control.

  5. Methanol Droplet Combustion in Oxygen-Inert Environments in Microgravity

    Science.gov (United States)

    Nayagam, Vedha; Dietrich, Daniel L.; Hicks, Michael C.; Williams, Forman A.

    2013-01-01

    The Flame Extinguishment (FLEX) experiment that is currently underway in the Combustion Integrated Rack facility onboard the International Space Station is aimed at understanding the effects of inert diluents on the flammability of condensed phase fuels. To this end, droplets of various fuels, including alkanes and alcohols, are burned in a quiescent microgravity environment with varying amounts of oxygen and inert diluents to determine the limiting oxygen index (LOI) for these fuels. In this study we report experimental observations of methanol droplets burning in oxygen-nitrogen-carbon dioxide and oxygen-nitrogen-helium gas mixtures at 0.7 and 1 atmospheric pressures. The initial droplet size varied between approximately 1.5 mm and 4 mm to capture both diffusive extinction brought about by insufficient residence time at the flame and radiative extinction caused by excessive heat loss from the flame zone. The ambient oxygen concentration varied from a high value of 30% by volume to as low as 12%, approaching the limiting oxygen index for the fuel. The inert dilution by carbon dioxide and helium varied over a range of 0% to 70% by volume. In these experiments, both freely floated and tethered droplets were ignited using symmetrically opposed hot-wire igniters and the burning histories were recorded onboard using digital cameras, downlinked later to the ground for analysis. The digital images yielded droplet and flame diameters as functions of time and subsequently droplet burning rate, flame standoff ratio, and initial and extinction droplet diameters. Simplified theoretical models correlate the measured burning rate constant and the flame standoff ratio reasonably well. An activation energy asymptotic theory accounting for time-dependent water dissolution or evaporation from the droplet is shown to predict the measured diffusive extinction conditions well. The experiments also show that the limiting oxygen index for methanol in these diluent gases is around 12% to

  6. Arc-discharge and magnetron sputtering combined equipment for nanocomposite coating deposition

    International Nuclear Information System (INIS)

    Koval, N.N.; Borisov, D.P.; Savostikov, V.M.

    2005-01-01

    It is known that characteristics of nanocomposite coatings produced by reactive magnetron sputtering undergo an essential influence on the following parameters such as original component composition of targets being sputtered, as well as abundance ratio of such components in the coatings deposited, relative content of inert and reactionary gases in a gas mixture used and a value of operating pressure in a chamber, substrate temperature, and a value of substrate bias potential, determining energy of ionized atoms, ionized atoms flow density, i.e. ion current density on a substrate. The multifactor character of production process of nanocomposite coatings with certain physical and mechanical properties demands a purposeful and complex control on all above-mentioned parameters. To solve such a problem, an arc-discharge and magnetron sputtering combined equipment including a vacuum chamber of approximately ∼ 0.5 m 3 with a built-in low-pressure plasma generator made on the basis of non-self-sustained discharge with a thermal cathode and a planar magnetron combined with two sputtered targets has been created. Construction of such a complex set-up provides both an autonomous mode of operation and simultaneous operation of an arc plasma generator and magnetron sputtering system. Magnetron sputtering of either one or two targets simultaneously is provided as well. An arc plasma generator enables ions current density control on a substrate in a wide range due to discharge current varying from 1 to 100 A. Energy of ions is also being controlled in a wide range by a negative bias potential from 0 to 1000 V applied to a substrate. The wide control range of gas plasma density of a arc discharge of approximately 10 9 -10 11 cm -3 and high uniformity of its distribution over the total volume of an operating chamber (about 15% error with regard to the mean value) provides a purposeful and simultaneous control either of magnetron discharge characteristics (operating pressure of

  7. Spectroscopic Diagnostics of Barrier Discharge Plasmas in Mixtures of Zinc Diiodide with Inert Gases

    International Nuclear Information System (INIS)

    Guivan, N.N.; Malinin, A.N.

    2005-01-01

    The spectral characteristics of the emission of gas discharge atmospheric pressure plasmas in mixtures of zinc diiodide vapor with inert gases (He, Ne, Ar, Kr, and Xe) are investigated. The formation of a gas discharge plasma and the excitation of the components of a working mixture were performed in a high-frequency (with a repetition frequency of sinusoidal voltage pulses of 100 kHz) barrier discharge. The gas discharge emission was analyzed in the spectral range 200-900 nm with a resolution of 0.05 nm. Emission bands of ZnI(B-X) exciplex molecules and I* 2 excimer molecules, lines of inert gases, and emission bands of XeI* exciplex molecules (in Xe-containing mixtures) were revealed. It is ascertained that the strongest emission of ZnI* molecules is observed in ZnI 2 /He(Ne) mixtures. The regularities in the spectral characteristics of the gas discharge plasma emission are considered

  8. Arc Motion in an Obliquely Imposed Alternating Magnetic Field

    International Nuclear Information System (INIS)

    Akiho, R; Takeda, K; Sugimoto, M

    2012-01-01

    The arc motion is theoretically investigated under an alternating magnetic field imposed obliquely to the arc. The arc is known to oscillate on a 2-D plane when the alternating magnetic field is imposed perpendicularly to the arc. If the alternating magnetic field is imposed obliquely to the arc, then it is expected that the arc oscillates not on the 2-D plane but in a 3-D space. For this study, 3-D simulation was performed on the motion of the plasma gas under an alternating magnetic field crossing obliquely to the arc. It was also assumed that a stream line of the plasma gas represented the arc profile. The momentum equation for the plasma gas was solved together with the continuity equation. Governing parameters for the gas motion are θ (crossing angle), v 0 (initial velocity of the plasma gas), and λ. Parameter λ is defined as λ = (I a B 0 )/Q 0 . Numerical results are reported under different operating conditions such as magnetic flux densities and the angles between the arc and the magnetic flux. If the crossing angle is larger than 4/π, the arc might be extinguished because of the drastic increase of the arc length.

  9. Low voltage arc formation in railguns

    Science.gov (United States)

    Hawke, R.S.

    1985-08-05

    A low voltage plasma arc is first established across the rails behind the projectile by switching a low voltage high current source across the rails to establish a plasma arc by vaporizing a fuse mounted on the back of the projectile, maintaining the voltage across the rails below the railgun breakdown voltage to prevent arc formation ahead of the projectile. After the plasma arc has been formed behind the projectile a discriminator switches the full energy bank across the rails to accelerate the projectile. A gas gun injector may be utilized to inject a projectile into the breech of a railgun. The invention permits the use of a gas gun or gun powder injector and an evacuated barrel without the risk of spurious arc formation in front of the projectile.

  10. Stability of alternating current gliding arcs

    DEFF Research Database (Denmark)

    Kusano, Yukihiro; Salewski, Mirko; Leipold, Frank

    2014-01-01

    on Ohm’s law indicates that the critical length of alternating current (AC) gliding arc discharge columns can be larger than that of a corresponding direct current (DC) gliding arc. This finding is supported by previously published images of AC and DC gliding arcs. Furthermore, the analysis shows......A gliding arc is a quenched plasma that can be operated as a non-thermal plasma at atmospheric pressure and that is thus suitable for large-scale plasma surface treatment. For its practical industrial use the discharge should be extended stably in ambient air. A simple analytical calculation based...... that the critical length can be increased by increasing the AC frequency, decreasing the serial resistance and lowering the gas flow rate. The predicted dependence of gas flow rate on the arc length is experimentally demonstrated. The gap width is varied to study an optimal electrode design, since the extended non...

  11. Dynamic characteristics of stay cables with inerter dampers

    Science.gov (United States)

    Shi, Xiang; Zhu, Songye

    2018-06-01

    This study systematically investigates the dynamic characteristics of a stay cable with an inerter damper installed close to one end of a cable. The interest in applying inerter dampers to stay cables is partially inspired by the superior damping performance of negative stiffness dampers in the same application. A comprehensive parametric study on two major parameters, namely, inertance and damping coefficients, are conducted using analytical and numerical approaches. An inerter damper can be optimized for one vibration mode of a stay cable by generating identical wave numbers in two adjacent modes. An optimal design approach is proposed for inerter dampers installed on stay cables. The corresponding optimal inertance and damping coefficients are summarized for different damper locations and interested modes. Inerter dampers can offer better damping performance than conventional viscous dampers for the target mode of a stay cable that requires optimization. However, additional damping ratios in other vibration modes through inerter damper are relatively limited.

  12. Gas tungsten arc welding and friction stir welding of ultrafine grained AISI 304L stainless steel: Microstructural and mechanical behavior characterization

    Energy Technology Data Exchange (ETDEWEB)

    Sabooni, S., E-mail: s.sabooni@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, 84156-83111 Isfahan (Iran, Islamic Republic of); Karimzadeh, F.; Enayati, M.H. [Department of Materials Engineering, Isfahan University of Technology, 84156-83111 Isfahan (Iran, Islamic Republic of); Ngan, A.H.W. [Department of Mechanical Engineering, The University of Hong Kong, Pokfulam Road, Hong Kong (China); Jabbari, H. [Department of Materials Engineering, Isfahan University of Technology, 84156-83111 Isfahan (Iran, Islamic Republic of)

    2015-11-15

    In the present study, an ultrafine grained (UFG) AISI 304L stainless steel with the average grain size of 650 nm was successfully welded by both gas tungsten arc welding (GTAW) and friction stir welding (FSW). GTAW was applied without any filler metal. FSW was also performed at a constant rotational speed of 630 rpm and different welding speeds from 20 to 80 mm/min. Microstructural characterization was carried out by High Resolution Scanning Electron Microscopy (HRSEM) with Electron Backscattered Diffraction (EBSD) and Transmission Electron Microscopy (TEM). Nanoindentation, microhardness measurements and tensile tests were also performed to study the mechanical properties of the base metal and weldments. The results showed that the solidification mode in the GTAW welded sample is FA (ferrite–austenite) type with the microstructure consisting of an austenite matrix embedded with lath type and skeletal type ferrite. The nugget zone microstructure in the FSW welded samples consisted of equiaxed dynamically recrystallized austenite grains with some amount of elongated delta ferrite. Sigma phase precipitates were formed in the region ahead the rotating tool during the heating cycle of FSW, which were finally fragmented into nanometric particles and distributed in the weld nugget. Also there is a high possibility that the existing delta ferrite in the microstructure rapidly transforms into sigma phase particles during the short thermal cycle of FSW. These suggest that high strain and deformation during FSW can promote sigma phase formation. The final austenite grain size in the nugget zone was found to decrease with increasing Zener–Hollomon parameter, which was obtained quantitatively by measuring the peak temperature, calculating the strain rate during FSW and exact examination of hot deformation activation energy by considering the actual grain size before the occurrence of dynamic recrystallization. Mechanical properties observations showed that the welding

  13. Proceedings of the workshop on vacuum arc ion sources

    International Nuclear Information System (INIS)

    Brown, I.

    1996-08-01

    Topics included in the papers presented at this conference are: vacuum arc ion source development at GSI (Gesellschaft fuer Schwerionenforschung, Germany), ITEP (Institute for Theoretical and Experimental Physics, Russia), Lawrence Berkeley Laboratory, and ANSTO (Australian Nuclear Science and Technology Organization); triggers for vacuum arc sources; plasma distribution of cathodic arc deposition system; high ion charge states in vacuum arc ion sources; and gas and metal ion sources. Selected papers are indexed separately for inclusion in the Energy Science and Technology Database

  14. Arc saw development report

    International Nuclear Information System (INIS)

    Deichelbohrer, P.R.; Beitel, G.A.

    1981-01-01

    The arc saw is one of the key components of the Contaminated Equipment Volume Reduction (CEVR) Program. This report describes the progress of the arc saw from its inception to its current developmental status. History of the arc saw and early contributors are discussed. Particular features of the arc saw and their advantages for CEVR are detailed. Development of the arc saw including theory of operation, pertinent experimental results, plans for the large arc saw and advanced control systems are covered. Associated topics such as potential applications for the arc saw and other arc saw installations in the world is also touched upon

  15. Reducing Actinide Production Using Inert Matrix Fuels

    Energy Technology Data Exchange (ETDEWEB)

    Deinert, Mark [Colorado School of Mines, Golden, CO (United States)

    2017-08-23

    The environmental and geopolitical problems that surround nuclear power stem largely from the longlived transuranic isotopes of Am, Cm, Np and Pu that are contained in spent nuclear fuel. New methods for transmuting these elements into more benign forms are needed. Current research efforts focus largely on the development of fast burner reactors, because it has been shown that they could dramatically reduce the accumulation of transuranics. However, despite five decades of effort, fast reactors have yet to achieve industrial viability. A critical limitation to this, and other such strategies, is that they require a type of spent fuel reprocessing that can efficiently separate all of the transuranics from the fission products with which they are mixed. Unfortunately, the technology for doing this on an industrial scale is still in development. In this project, we explore a strategy for transmutation that can be deployed using existing, current generation reactors and reprocessing systems. We show that use of an inert matrix fuel to recycle transuranics in a conventional pressurized water reactor could reduce overall production of these materials by an amount that is similar to what is achievable using proposed fast reactor cycles. Furthermore, we show that these transuranic reductions can be achieved even if the fission products are carried into the inert matrix fuel along with the transuranics, bypassing the critical separations hurdle described above. The implications of these findings are significant, because they imply that inert matrix fuel could be made directly from the material streams produced by the commercially available PUREX process. Zirconium dioxide would be an ideal choice of inert matrix in this context because it is known to form a stable solid solution with both fission products and transuranics.

  16. Inert Reassessment Document for Gluconic Acid and Sodium Salt

    Science.gov (United States)

    Gluconic acid and D-gluconic acid are classified as List 3 inert ingredients, sodium gluconate is classified as a List 4B inert ingredient, and D-gluconic acid, sodium salt has not been categorized as to inert ingredient list classification status.

  17. Studies of hydrogen pellet acceleration by electric arc discharge

    International Nuclear Information System (INIS)

    Andersen, S.

    1986-01-01

    A preliminary design for an arc heated gas gun is described. The experimental development of the final design constitutes the final phase in contract work for JET. The gun consist of a cryogenic arc chamber connected to the inlet of a gun barrel. With a dose of H 2 -gas condensed in the arc chamber and a D 2 -pellet punch loaded into the barrel the gun is fired by the ignition of an electrical discharge in the arc chamber. The pellet is accelerated by the exhaust of hot H 2 -gas from the arc chamber and its velocity and acceleration is measured by time-of-flight along and outside the barrel. The pressure development by the arc is monitored by pressure transducers as well in the arc chamber as in the barrel. The performance of the gun is described in terms of arc current and voltage versus time as functions of power supply configuration and H 2 propellant dose. The time behaviour of the propellant pressure in the arc chamber and in the barrel is shown in relation to the arc current. Pellet acceleration and pressure development in the gun barrel for the arc heated gas gun is discussed and compared to results obtained by conventional fast valve acceleration

  18. Arc dynamics of a pulsed DC nitrogen rotating gliding arc discharge

    Science.gov (United States)

    Zhu, Fengsen; Zhang, Hao; Li, Xiaodong; Wu, Angjian; Yan, Jianhua; Ni, Mingjiang; Tu, Xin

    2018-03-01

    In this study, a novel pulsed direct current (DC) rotating gliding arc (RGA) plasma reactor co-driven by an external magnetic field and a tangential gas flow has been developed. The dynamic characteristics of the rotating gliding arc have been investigated by means of numerical simulation and experiment. The simulation results show that a highly turbulent vortex flow can be generated at the bottom of the RGA reactor to accelerate the arc rotation after arc ignition, whereas the magnitude of gas velocity declined significantly along the axial direction of the RGA reactor. The calculated arc rotation frequency (14.4 Hz) is reasonably close to the experimental result (18.5 Hz) at a gas flow rate of 10 l min-1. In the presence of an external magnet, the arc rotation frequency is around five times higher than that of the RGA reactor without using a magnet, which suggests that the external magnetic field plays a dominant role in the maintenance of the arc rotation in the upper zone of the RGA reactor. In addition, when the magnet is placed outside the reactor reversely to form a reverse external magnetic field, the arc can be stabilized at a fixed position in the inner wall of the outer electrode at a critical gas flow rate of 16 l min-1.

  19. Quasi-equilibrium channel model of an constant current arc

    Directory of Open Access Journals (Sweden)

    Gerasimov Alexander V.

    2003-01-01

    Full Text Available The rather simple method of calculation of electronic and gas temperature in the channel of arc of plasma generator is offered. This method is based on self-consistent two-temperature channel model of an electric arc. The method proposed enables to obtain radial allocation of gas and electronic temperatures in a non-conducting zone of an constant current arc, for prescribed parameters of discharge (current intensity and power of the discharge, with enough good precision. The results obtained can be used in model and engineering calculations to estimate gas and electronic temperatures in the channel of an arc plasma generator.

  20. Characteristics of Atmospheric Pressure Rotating Gliding Arc Plasmas

    Science.gov (United States)

    Zhang, Hao; Zhu, Fengsen; Tu, Xin; Bo, Zheng; Cen, Kefa; Li, Xiaodong

    2016-05-01

    In this work, a novel direct current (DC) atmospheric pressure rotating gliding arc (RGA) plasma reactor has been developed for plasma-assisted chemical reactions. The influence of the gas composition and the gas flow rate on the arc dynamic behaviour and the formation of reactive species in the N2 and air gliding arc plasmas has been investigated by means of electrical signals, high speed photography, and optical emission spectroscopic diagnostics. Compared to conventional gliding arc reactors with knife-shaped electrodes which generally require a high flow rate (e.g., 10-20 L/min) to maintain a long arc length and reasonable plasma discharge zone, in this RGA system, a lower gas flow rate (e.g., 2 L/min) can also generate a larger effective plasma reaction zone with a longer arc length for chemical reactions. Two different motion patterns can be clearly observed in the N2 and air RGA plasmas. The time-resolved arc voltage signals show that three different arc dynamic modes, the arc restrike mode, takeover mode, and combined modes, can be clearly identified in the RGA plasmas. The occurrence of different motion and arc dynamic modes is strongly dependent on the composition of the working gas and gas flow rate. supported by National Natural Science Foundation of China (No. 51576174), the Specialized Research Fund for the Doctoral Program of Higher Education of China (No. 20120101110099) and the Fundamental Research Funds for the Central Universities (No. 2015FZA4011)

  1. Modeling, Testing, and Characteristic Analysis of a Planetary Flywheel Inerter

    Directory of Open Access Journals (Sweden)

    Zheng Ge

    2018-01-01

    Full Text Available We propose the planetary flywheel inerter, which is a new type of ball screw inerter. A planetary flywheel consists of several planetary gears mounted on a flywheel bracket. When the flywheel bracket is driven by a screw and rotating, each planetary gear meshing with an outer ring gear generates a compound motion composed of revolution and rotation. Theoretical analysis shows that the output force of the planetary flywheel inerter is proportional to the relative acceleration of one terminal of the inerter to the other. Optimizing the gear ratio of the planetary gears to the ring gear allows the planetary flywheel to be lighter than its traditional counterpart, without any loss on the inertance. According to the structure of the planetary flywheel inerter, nonlinear factors of the inerter are analyzed, and a nonlinear dynamical model of the inerter is established. Then the parameters in the model are identified and the accuracy of the model is validated by experiment. Theoretical analysis and experimental data show that the dynamical characteristics of a planetary flywheel inerter and those of a traditional flywheel inerter are basically the same. It is concluded that a planetary flywheel can completely replace a traditional flywheel, making the inerter lighter.

  2. Study of the effect of low-power pulse laser on arc plasma and magnesium alloy target in hybrid welding by spectral diagnosis technique

    Science.gov (United States)

    Liu, Liming; Hao, Xinfeng

    2008-10-01

    In order to study the effect of laser pulses on arc plasma and target metal in the hybrid welding process, the spectra of the plasmas in the welding process of magnesium alloys are analysed in this paper. The acquisition system of plasma spectra is set up and the spectral lines of welding plasma are acquired. Compared with tungsten-inert gas (TIG) welding, the intensities of the spectral lines of magnesium increase sharply while those of Ar decrease for strong evaporation and ionization of magnesium alloys in low-power laser/arc hybrid welding. The electron temperature and density are estimated by the Boltzmann plot method and the Stark broadening effect. The result shows that the electron temperature of arc plasma in the hybrid welding process is much lower than that in TIG welding, especially in the laser beam-affected zone. In contrast, the electron density of the plasma is enhanced. The influences of laser parameters on electron temperature are also studied. The changes in electron temperature and density indicate that the effect of laser pulse on the target metal is the dominant factor influencing the electron temperature and density in low-power laser/arc hybrid welding.

  3. Direct electrical arc ignition of hybrid rocket motors

    Science.gov (United States)

    Judson, Michael I., Jr.

    Hybrid rockets motors provide distinct safety advantages when compared to traditional liquid or solid propellant systems, due to the inherent stability and relative inertness of the propellants prior to established combustion. As a result of this inherent propellant stability, hybrid motors have historically proven difficult to ignite. State of the art hybrid igniter designs continue to require solid or liquid reactants distinct from the main propellants. These ignition methods however, reintroduce to the hybrid propulsion system the safety and complexity disadvantages associated with traditional liquid or solid propellants. The results of this study demonstrate the feasibility of a novel direct electrostatic arc ignition method for hybrid motors. A series of small prototype stand-alone thrusters demonstrating this technology were successfully designed and tested using Acrylonitrile Butadiene Styrene (ABS) plastic and Gaseous Oxygen (GOX) as propellants. Measurements of input voltage and current demonstrated that arc-ignition will occur using as little as 10 watts peak power and less than 5 joules total energy. The motor developed for the stand-alone small thruster was adapted as a gas generator to ignite a medium-scale hybrid rocket motor using nitrous oxide /and HTPB as propellants. Multiple consecutive ignitions were performed. A large data set as well as a collection of development `lessons learned' were compiled to guide future development and research. Since the completion of this original groundwork research, the concept has been developed into a reliable, operational igniter system for a 75mm hybrid motor using both gaseous oxygen and liquid nitrous oxide as oxidizers. A development map of the direct spark ignition concept is presented showing the flow of key lessons learned between this original work and later follow on development.

  4. Pulmonary distribution of [sup 99m]Tc-technegas; A comparative study of radioactive inert gases

    Energy Technology Data Exchange (ETDEWEB)

    Kawakami, Kenji; Shimada, Takao; Mori, Yutaka; Goto, Eisuke; Hirasawa, Yukinori [Jikei Univ., Tokyo (Japan). School of Medicine; Tominaga, Shigeru

    1992-10-01

    Technetium 99m-technegas ([sup 99m]Tc-gas), which consists of fine particles, is produced in carbon crucibles burned at 2500degC. In this study, the particle size of [sup 99m]Tc-gas was measured and the pulmonary distribution of [sup 99m]Tc-gas was assessed in 28 patients with various pulmonary diseases. Most particles were 5[approx]30 nm in diameter as determined by electron microscopy. In a clinical study, about 37 MBq of [sup 99m]Tc-gas was inhaled three times during deep breathing in a sitting position. In a comparative study with radioactive inert gases ([sup 133]Xe, [sup 81m]Kr), [sup 99m]Tc-gas showed a similar distribution to the inert gas in most patients, although some with obstructive disease showed hot spots in the lung fields. In patients with severe obstructive change, marked deposits of [sup 99m]Tc-gas was noted in the central airways, but [sup 99m]Tc-gas penetrated to the peripheral lung field. This result suggests that [sup 99m]Tc-gas can be used to evaluate ventilatory function even in patients with chronic obstructive pulmonary diseases. (author).

  5. Numerical analysis on hydrogen stratification and post-inerting of hydrogen risk

    International Nuclear Information System (INIS)

    Peng, Cheng; Tong, Lili; Cao, Xuewu

    2016-01-01

    Highlights: • A three-dimensional computational model was built and the applicability was discussed. • The formation of helium stratification was further studied. • Three influencing factors on the post-inerting of hydrogen risk were analyzed. - Abstract: In the case of severe accidents, the risk of hydrogen explosion threatens the integrity of the nuclear reactor containment. According to nuclear regulations, hydrogen control is required to ensure the safe operation of the nuclear reactor. In this study, the method of Computational Fluid Dynamics (CFD) has been applied to analyze process of hydrogen stratification and the post-inerting of hydrogen risk in the Large-Scale Gas Mixing Facility. A three-dimensional computational model was built and the applicability of different turbulence models was discussed. The result shows that the helium concentration calculated by the standard k–ε turbulence model is closest to the experiment data. Through analyzing the formation of helium stratification at different injection velocities, it is found that when the injection mass flow is constant and the injection velocity of helium increases, the mixture of helium and air is enhanced while there is rarely influence on the formation of helium stratification. In addition, the influences of mass flow rate, injection location and direction and inert gas on the post-inerting of hydrogen risk have been analyzed and the results are as follows: with the increasing of mass flow rate, the mitigation effect of nitrogen on hydrogen risk will be further improved; there is an obvious local difference between the mitigation effects of nitrogen on hydrogen risk in different injection directions and locations; when the inert gas is injected at the same mass flow rate, the mitigation effect of steam on hydrogen risk is better than that of nitrogen. This study can provide technical support for the mitigation of hydrogen risk in the small LWR containment.

  6. Dry boxes and inert atmosphere techniques

    International Nuclear Information System (INIS)

    Bartak, D.E.

    1987-01-01

    Practitioners need to conduct experiments with molten salts in an inert atmosphere owing to the chemical reactivity of these media. Most fused salt solvent systems show reactivity to water and/or oxygen, which results in significant chemical changes in the properties of these solvents. Although several studies on the nature of an oxygen/oxide electrode in this melt have been reported, the reactions have not been fully understood because of apparent water contamination in many cases. Nitrate melt systems are also hygroscopic; for example, the LiNO 3 -KNO 3 eutectic (177 0 C) absorbs water to at least 0.2% by weight. The result is that the electrochemistry of heavier, electropositive metal ions has been significantly altered. In addition, trace amounts of water have been shown to significantly affect the oxygen-oxide redox chemistry in NaNO 3 -KNO 3 melts (250 0 C). The haloaluminates, which include AlCl 3 -NaCl (175 0 C), as well as AlCl 3 -organic salt binaries are particularly sensitive to the presence of both oxygen and moisture. Oxygen is a strong oxidant in the fused hydroxide systems with formation of superoxide ion from either oxide or water. This chapter describes general, inert atmosphere techniques which can be used by the molten salt experimentalist. Because of the limitations of volatility, vacuum manipulations are not considered. Rather, the use of glove boxes, glove bags, and inert bench-top techniques are discussed. The areas covered are: glove box and bag equipment, operation and maintenance of glove boxes and glove bags, and common operations conducted inside glove boxes

  7. Optimization of the pulsed current gas tungsten arc welding (PCGTAW) parameters for corrosion resistance of super duplex stainless steel (UNS S32760) welds using the Taguchi method

    International Nuclear Information System (INIS)

    Yousefieh, M.; Shamanian, M.; Saatchi, A.

    2011-01-01

    Research highlights: → Among the four factors and three levels tested, it was concluded that the pulse current had the most significant effect on the pitting potential and the background current had the next most significant effect. The effects of pulse frequency and % on time are less important when compared to the other factors. → The percentage contributions of the pulse current, the background current, % on time, and pulse frequency to the corrosion resistance are 66.28%, 25.97%, 2.71% and 5.04%, respectively. → The optimum conditions within the selected parameter values were found as the second level of pulse current (120 A), second level of background current (60 A), third level of % on time (80%) and third level of pulse frequency (5 Hz). → The confirmation test was carried out at optimum working conditions. Pitting potential was increased to 1.06 V SCE by setting the control factors. Predicted (1.04 V SCE ) and observed (1.06 V SCE ) pitting potential values are close to each other, which are the highest values obtained in the present study. - Abstract: In the present work, a design of experiment (DOE) technique, the Taguchi method, has been used to optimize the pulsed current gas tungsten arc welding (PCGTAW) parameters for the corrosion resistance of super duplex stainless steel (UNS S32760) welds. A L 9 (3 4 ) orthogonal array (OA) of Taguchi design which involves nine experiments for four parameters (pulse current, background current, % on time, pulse frequency) with three levels was used. Corrosion resistance in 3.5%NaCl solution was evaluated by anodic polarization tests at room temperature. Analysis of variance (ANOVA) is performed on the measured data and S/N (signal to noise) ratios. The higher the better response category was selected to obtain optimum conditions. The optimum conditions providing the highest pitting potential were estimated. The optimum conditions were found as the second level of pulse current (120 A), second level of

  8. Behaviour of radionuclides during accidental melting of orphan sources in electric arc furnaces by means of C.F.D. gas flow modeling

    International Nuclear Information System (INIS)

    Penalva, I.; Damborenea, J.; Legarda, F.; Zuloaga, P.; Ordonez, M.; Serrano, I.

    2006-01-01

    The appearance of orphan sources in steelmaking facilities has become a fact nowadays. Radiation sources, hidden within the scrap, may come into the scrap yard and become part of the melting. As a result, dispersion of the radioactive material that makes up the source takes place throughout the facility. The University of the Basque Country (U.P.V.-E.H.U.), in collaboration with the Empresa Nacional de Residuos Radiactivos, S.A. (E.N.R.E.S.A.) and the Consejo de Seguridad Nuclear (C.S.N.), has carried out a Research Project to analyze this accidental melting of radioactive sources in electric arc furnaces (E.A.F.). The whole steelmaking process can be analyzed in several discrete phases. Radioactive sources that may be incorporated to this process will be exposed to the different critical conditions prevailing during each phase. In this sense, Computational Fluid Dynamics (C.F.D.) has been used in order to recreate such conditions and so, determine the characteristics of the dispersion of radioactivity. Two different situations have been studied in detail using C.F.D. techniques: thermal conditions around a scrap-basket that contains the source just before entering the furnace and the deposition of steelmaking dust containing 137 Cs on the inner surface of flue pipes. Before entering the furnace, scrap is usually placed inside a basket that remains above the furnace during some time. Once the furnace is open the scrap is dropped into the furnace to complete the loading process. C.F.D. techniques have been used to analyze the thermal conditions around the basket in order to assess the possibility of a break of the radioactive source hidden within the scrap, concluding that commercial sources will maintain their integrity during the whole loading process. On the other hand, after entering the furnace dispersion of the radioactive material will take place. Physical and chemical properties of the active elements (chemical form, composition, melting point, etc

  9. Behaviour of radionuclides during accidental melting of orphan sources in electric arc furnaces by means of C.F.D. gas flow modeling

    Energy Technology Data Exchange (ETDEWEB)

    Penalva, I.; Damborenea, J.; Legarda, F. [University of the Basque Country, Nuclear Engineering and Fluids Mechanics (Spain); Zuloaga, P.; Ordonez, M. [Empresa Nacional de Residuos Radiactivos, SA (ENRESA), Madrid (Spain); Serrano, I. [Consejo de Seguridad Nuclear, Madrid (Spain)

    2006-07-01

    The appearance of orphan sources in steelmaking facilities has become a fact nowadays. Radiation sources, hidden within the scrap, may come into the scrap yard and become part of the melting. As a result, dispersion of the radioactive material that makes up the source takes place throughout the facility. The University of the Basque Country (U.P.V.-E.H.U.), in collaboration with the Empresa Nacional de Residuos Radiactivos, S.A. (E.N.R.E.S.A.) and the Consejo de Seguridad Nuclear (C.S.N.), has carried out a Research Project to analyze this accidental melting of radioactive sources in electric arc furnaces (E.A.F.). The whole steelmaking process can be analyzed in several discrete phases. Radioactive sources that may be incorporated to this process will be exposed to the different critical conditions prevailing during each phase. In this sense, Computational Fluid Dynamics (C.F.D.) has been used in order to recreate such conditions and so, determine the characteristics of the dispersion of radioactivity. Two different situations have been studied in detail using C.F.D. techniques: thermal conditions around a scrap-basket that contains the source just before entering the furnace and the deposition of steelmaking dust containing {sup 137}Cs on the inner surface of flue pipes. Before entering the furnace, scrap is usually placed inside a basket that remains above the furnace during some time. Once the furnace is open the scrap is dropped into the furnace to complete the loading process. C.F.D. techniques have been used to analyze the thermal conditions around the basket in order to assess the possibility of a break of the radioactive source hidden within the scrap, concluding that commercial sources will maintain their integrity during the whole loading process. On the other hand, after entering the furnace dispersion of the radioactive material will take place. Physical and chemical properties of the active elements (chemical form, composition, melting point, etc

  10. Surface Modification of Micro-Alloyed High-Strength Low-Alloy Steel by Controlled TIG Arcing Process

    Science.gov (United States)

    Ghosh, P. K.; Kumar, Ravindra

    2015-02-01

    Surface modification of micro-alloyed HSLA steel plate has been carried out by autogenous conventional and pulse current tungsten inert gas arcing (TIGA) processes at different welding parameters while the energy input was kept constant. At a given energy input the influence of pulse parameters on the characteristics of surface modification has been studied in case of employing single and multi-run procedure. The role of pulse parameters has been studied by considering their summarized influence defined by a factor Φ. The variation in Φ and pulse frequency has been found to significantly affect the thermal behavior of fusion and accordingly the width and penetration of the modified region along with its microstructure, hardness and wear characteristics. It is found that pulsed TIGA is relatively more advantageous over the conventional TIGA process, as it leads to higher hardness, improved wear resistance, and a better control over surface characteristics.

  11. Inert Welding/Brazing Gas Filters and Dryers

    Science.gov (United States)

    Goudy, Jerry

    2009-01-01

    The use of hybridized carbon/silicon carbide (C/SiC) fabric to reinforce ceramic matrix composite face sheets and the integration of such face sheets with a foam core creates a sandwich structure capable of withstanding high-heat-flux environments (150 W/sq cm) in which the core provides a temperature drop of 1,000 C between the surface and the back face without cracking or delamination of the structure. The composite face sheet exhibits a bilinear response, which results from the SiC matrix not being cracked on fabrication. In addition, the structure exhibits damage tolerance under impact with projectiles, showing no penetration to the back face sheet. These attributes make the composite ideal for leading-edge structures and control surfaces in aerospace vehicles, as well as for acreage thermal protection systems and in high-temperature, lightweight stiffened structures. By tailoring the coefficient of thermal expansion (CTE) of a carbon fiber containing ceramic matrix composite (CMC) face sheet to match that of a ceramic foam core, the face sheet and the core can be integrally fabricated without any delamination. Carbon and SiC are woven together in the reinforcing fabric. Integral densification of the CMC and the foam core is accomplished with chemical vapor deposition, eliminating the need for bond-line adhesive. This means there is no need to separately fabricate the core and the face sheet, or to bond the two elements together, risking edge delamination during use. Fibers of two or more types are woven together on a loom. The carbon and ceramic fibers are pulled into the same "pick" location during the weaving process. Tow spacing may be varied to accommodate the increased volume of the combined fiber tows while maintaining a target fiber volume fraction in the composite. Foam pore size, strut thickness, and ratio of face sheet to core thickness can be used to tailor thermal and mechanical properties. The anticipated CTE for the hybridized composite is managed by the choice of constituents, varying fiber tow sizes and constituent part ratios. This structural concept provides high strength and stiffness at low density 1.06 g/cu cm in panels tested. Varieties of face sheet constructions are possible, including variations in fiber type and weave geometry. The integrated structures possible with this composite could eliminate the need for non-load-bearing thermal protection systems on top of a structural component. The back sheet can readily be integrated to substructures through the incorporation of ribs. This would eliminate weight and cost for aerospace missions.

  12. Controlled beta-quenching of fuel channels using inert gas

    Energy Technology Data Exchange (ETDEWEB)

    Moeckel, Andreas; Cremer, Ingo; Kratzer, Anton; Walter, Dirk [AREVA NP (Germany)

    2008-07-01

    The trend towards higher fuel assembly discharge burnups poses new challenges for fuel channels in terms of their dimensional behavior and corrosion resistance. This led AREVA NP to develop a new technique for beta quenching of fuel channels that combines the effect of beta-quenching with the optimization of the microstructure. The first set of fuel channels with these optimized material properties have been placed in the core of a German boiling water reactor (BWR) nuclear power plant in spring of 2004. Some more channels have been sited in the core of a Scandinavian BWR in fall of 2007 to broaden the in-pile experience with these channels. Dimensional stability is the major requirement that is applied to fuel channels. High corrosion resistance and low hydrogen pickup are certainly required as well. However, corrosion and hydrogen pickup are usually not life limiting factors due to the large wall thickness of the material. Since thick layers of oxide may spall off extensively at high burnup and cause increase of the dose rate for the personnel, high corrosion resistance of fuel channels is mandatory. The fuel channels which surround BWR fuel assemblies are exposed to neutron irradiation as well as to loads induced by the reactor coolant flowing through them. These service conditions induce material growth and creep which cause permanent changes in the dimensions of the channels. Especially, fuel channel bow is of certain interest as increased channel bow may lead to some friction with control blades. Fuel channel bow is mainly induced by fluence gradients. However, there may be additional influences such as oxidation and hydrogen uptake to cause increased channel bow. The effect of hydrogen is currently discussed in the nuclear community to explain the unexpected high fuel channel bow that has been observed in some nuclear power plants. (orig.)

  13. 33 CFR 157.164 - Use of inert gas system.

    Science.gov (United States)

    2010-07-01

    ...) POLLUTION RULES FOR THE PROTECTION OF THE MARINE ENVIRONMENT RELATING TO TANK VESSELS CARRYING OIL IN BULK... oxygen content of 8 percent or less by volume. (ii) A positive atmospheric pressure. (5) During COW... instrumentation has an alarm that sounds in the cargo control room when the oxygen content exceeds 8 percent by...

  14. Comparative evaluation of tungsten inert gas and laser beam ...

    Indian Academy of Sciences (India)

    In the present work, LB welding was applied to 5 mm thick plates of non-heat treatable aluminum alloy AA ... The transverse tensile properties such as yield stress, ultimate tensile strength and .... 82, 39, Orlando; FL: Laser Institute of America.

  15. Recent study of nanomaterials prepared by inert gas condensation ...

    Indian Academy of Sciences (India)

    ITO), ZnO, Al2O3, Ag2O, CdO, CuO, ZnSe:ZnO etc., were prepared by this technique and characterized. Results of some of these materials will be presented in this paper. In solid-state 207Pb NMR on PbF2 a separate signal due to the presence ...

  16. Theoretical treatment of embrittlement by inert gas under creep conditions

    International Nuclear Information System (INIS)

    Beere, W.

    1980-01-01

    Cavities situated on grain boundaries can grow at high temperature under the action of an applied stress. Grain boundary diffusion, surface diffusion, plastic growth, vacancy source control or geometric creep constraint processes may control the rate of cavity growth. The growth mechanisms are compared for the particular application of an irradiated austenitic stainless steel. The calculated growth rates are compared with out of pile measurements of time to fracture of pre-irradiated steel. The comparison is based on the assumption that bubbles nucleate during the initial part of the post irradiation test. The larger bubbles are suitable cavity nuclei and grow. (author)

  17. effects of metal inert gas welding parameters on some mechanical

    African Journals Online (AJOL)

    HOD

    mechanical properties (hardness, tensile and impact) of type 304 austenitic stainless steel (ASS) immersed in 0.5M hydrochloric acid at ... The increasing high demand on stainless steel usage in industry as a ... materials prices of major alloying additions such as nickel ..... Microstructure of Cast Fibre-Polyester/Iron Filings.

  18. Helium in inert matrix dispersion fuels

    International Nuclear Information System (INIS)

    Veen, A. van; Konings, R.J.M.; Fedorov, A.V.

    2003-01-01

    The behaviour of helium, an important decay product in the transmutation chains of actinides, in dispersion-type inert matrix fuels is discussed. A phenomenological description of its accumulation and release in CERCER and CERMET fuel is given. A summary of recent He-implantation studies with inert matrix metal oxides (ZrO 2 , MgAl 2 O 4 , MgO and Al 2 O 3 ) is presented. A general picture is that for high helium concentrations helium and vacancy defects form helium clusters which convert into over-pressurized bubbles. At elevated temperature helium is released from the bubbles. On some occasions thermal stable nano-cavities or nano-pores remain. On the basis of these results the consequences for helium induced swelling and helium storage in oxide matrices kept at 800-1000 deg. C will be discussed. In addition, results of He-implantation studies for metal matrices (W, Mo, Nb and V alloys) will be presented. Introduction of helium in metals at elevated temperatures leads to clustering of helium to bubbles. When operational temperatures are higher than 0.5 melting temperature, swelling and helium embrittlement might occur

  19. A model for prediction of fume formation rate in gas metal arc welding (GMAW), globular and spray modes, DC electrode positive.

    Science.gov (United States)

    Dennis, J H; Hewitt, P J; Redding, C A; Workman, A D

    2001-03-01

    Prediction of fume formation rate during metal arc welding and the composition of the fume are of interest to occupational hygienists concerned with risk assessment and to manufacturers of welding consumables. A model for GMAW (DC electrode positive) is described based on the welder determined process parameters (current, wire feed rate and wire composition), on the surface area of molten metal in the arc and on the partial vapour pressures of the component metals of the alloy wire. The model is applicable to globular and spray welding transfer modes but not to dip mode. Metal evaporation from a droplet is evaluated for short time increments and total evaporation obtained by summation over the life of the droplet. The contribution of fume derived from the weld pool and spatter (particles of metal ejected from the arc) is discussed, as are limitations of the model. Calculated droplet temperatures are similar to values determined by other workers. A degree of relationship between predicted and measured fume formation rates is demonstrated but the model does not at this stage provide a reliable predictive tool.

  20. Arc-Discharge Synthesis of Iron Encapsulated in Carbon Nanoparticles for Biomedical Applications

    Directory of Open Access Journals (Sweden)

    S. Chaitoglou

    2014-01-01

    Full Text Available The objective of the present work is to improve the protection against the oxidation that usually appears in core@shell nanoparticles. Spherical iron nanoparticles coated with a carbon shell were obtained by a modified arc-discharge reactor, which permits controlling the diameter of the iron core and the carbon shell of the particles. Oxidized iron nanoparticles involve a loss of the magnetic characteristics and also changes in the chemical properties. Our nanoparticles show superparamagnetic behavior and high magnetic saturation owing to the high purity α-Fe of core and to the high core sealing, provided by the carbon shell. A liquid iron precursor was injected in the plasma spot dragged by an inert gas flow. A fixed arc-discharge current of 40 A was used to secure a stable discharge, and several samples were produced at different conditions. Transmission electron microscopy indicated an iron core diameter between 5 and 9 nm. Selected area electron diffraction provided evidences of a highly crystalline and dense iron core. The magnetic properties were studied up to 5 K temperature using a superconducting quantum interference device. The results reveal a superparamagnetic behaviour, a narrow size distribution (σg=1.22, and an average diameter of 6 nm for nanoparticles having a blocking temperature near 40 K.

  1. Multiphysics Simulation of Welding-Arc and Nozzle-Arc System: Mathematical-Model, Solution-Methodology and Validation

    Science.gov (United States)

    Pawar, Sumedh; Sharma, Atul

    2018-01-01

    This work presents mathematical model and solution methodology for a multiphysics engineering problem on arc formation during welding and inside a nozzle. A general-purpose commercial CFD solver ANSYS FLUENT 13.0.0 is used in this work. Arc formation involves strongly coupled gas dynamics and electro-dynamics, simulated by solution of coupled Navier-Stoke equations, Maxwell's equations and radiation heat-transfer equation. Validation of the present numerical methodology is demonstrated with an excellent agreement with the published results. The developed mathematical model and the user defined functions (UDFs) are independent of the geometry and are applicable to any system that involves arc-formation, in 2D axisymmetric coordinates system. The high-pressure flow of SF6 gas in the nozzle-arc system resembles arc chamber of SF6 gas circuit breaker; thus, this methodology can be extended to simulate arcing phenomenon during current interruption.

  2. Arcing and surface damage in DITE

    International Nuclear Information System (INIS)

    Goodall, D.H.J.; McCracken, G.M.

    1977-11-01

    An investigation into the arcing damage on surfaces exposed to plasmas in the DITE tokamak is described. It has been found that arcing occurs on the fixed limiters, on probes inserted into the plasma and on parts of the torus structure. For surfaces parallel to the toroidal field most of the arcs run across the surface orthogonal to the field direction. Observations in the scanning electron microscope show that the arc tracks are formed by a series of melted craters characteristic of cathode arc spots. The amount of metal removed from the surface is consistent with the concentration of metal observed in the plasma. In plasmas with hydrogen gas puffing during the discharge or with injection of low Z impurities, the arc tracks are observed to be much shallower than in normal low density discharges. Several types of surface damage other than arc tracks have also been observed on probes. These phenomena occur less frequently than arcing and appear to be associated with abnormal discharge conditions. (author)

  3. On the Benefits of Semi-Active Suspensions with Inerters

    Directory of Open Access Journals (Sweden)

    Xin-Jie Zhang

    2012-01-01

    Full Text Available Inerters have become a hot topic in recent years especially in vehicle, train, building suspension systems, etc. Eight different layouts of suspensions were analyzed with a quarter-car model in this paper. Dimensionless root mean square (RMS responses of the sprung mass vertical acceleration, the suspension travel, and the tire deflection are derived which were used to evaluate the performance of the quarter-car model. The behaviour of semi-active suspensions with inerters using Groundhook, Skyhook, and Hybrid control has been evaluated and compared to the performance of passive suspensions with inerters. Sensitivity analysis was applied to the development of a high performance semi-active suspension with an inerter. Numerical simulations indicate that a semi-active suspension with an inerter has much better performance than the passive suspension with an inerter, especially with the Hybrid control method, which has the best compromise between comfort and road holding quality.

  4. Catalytic Reactor for Inerting of Aircraft Fuel Tanks

    Science.gov (United States)

    1974-06-01

    Aluminum Panels After Triphase Corrosion Test 79 35 Inerting System Flows in Various Flight Modes 82 36 High Flow Reactor Parametric Data 84 37 System...AD/A-000 939 CATALYTIC REACTOR FOR INERTING OF AIRCRAFT FUEL TANKS George H. McDonald, et al AiResearch Manufacturing Company Prepared for: Air Force...190th Street 2b. GROUP Torrance, California .. REPORT TITLE CATALYTIC REACTOR FOR INERTING OF AIRCRAFT FUEL TANKS . OESCRIP TIVE NOTEs (Thpe of refpoft

  5. Comparative Observation of Ar, Ar-H2 and Ar-N2 DC Arc Plasma Jets and Their Arc Root Behaviour at Reduced Pressure

    International Nuclear Information System (INIS)

    Pan Wenxia; Meng Xian; Li Teng; Chen Xi; Wu Chengkang

    2007-01-01

    Results observed experimentally are presented, about the DC arc plasma jets and their arc-root behaviour generated at reduced gas pressure without or with an applied magnetic field. Pure argon, argon-hydrogen or argon-nitrogen mixture was used as the plasma-forming gas. A specially designed copper mirror was used for a better observation of the arc-root behaviour on the anode surface of the DC non-transferred arc plasma torch. It was found that in the cases without an applied magnetic field, the laminar plasma jets were stable and approximately axisymmetrical. The arc-root attachment on the anode surface was completely diffusive when argon was used as the plasma-forming gas, while the arc-root attachment often became constrictive when hydrogen or nitrogen was added into the argon. As an external magnetic field was applied, the arc root tended to rotate along the anode surface of the non-transferred arc plasma torch

  6. Inert carriers for column extraction chromatography

    International Nuclear Information System (INIS)

    Katykhin, G.S.

    1978-01-01

    Inert carriers used in column extraction chromatography are reviewed. Such carriers are devided into two large groups: hydrophilic carriers which possess high surface energy and are well wetted only with strongly polar liquids (kieselguhrs, silica gels, glasses, cellulose, Al 2 O 3 ) and water-repellent carriers which possess low surface energy and are well wetted with various organic solvents (polyethylene, polytetrafluorethylene polytrifluorochlorethylene). Properties of various carriers are presented: structure, chemical and radiation stability, adsorption properties, extracting agent capacity. The effect of structure and sizes of particles on the efficiency of chromatography columns is considered. Ways of immovable phase deposition on the carrier and the latter's regeneration. Peculiarities of column packing for preparative and continuous chromatography are discussed

  7. Observability of inert scalars at the LHC

    Energy Technology Data Exchange (ETDEWEB)

    Hashemi, Majid [Shiraz University, Physics Department, College of Sciences, Shiraz (Iran, Islamic Republic of); Najjari, Saereh [University of Warsaw, Faculty of Physics, Warsaw (Poland)

    2017-09-15

    In this work we investigate the observability of inert doublet model scalars at the LHC operating at the center of mass energy of 14 TeV. The signal production process is pp → AH{sup ±} → ZHW{sup ±}H leading to two different final states of l{sup +}l{sup -}HjjH and l{sup +}l{sup -}Hl{sup ±}νH based on the hadronic and leptonic decay channels of the W boson. All the relevant background processes are considered and an event selection is designed to distinguish the signal from the large Standard Model background. We found that signals of the selected search channels are well observable at the LHC with an integrated luminosity of 300 fb{sup -1}. (orig.)

  8. Inerting Aircraft Fuel Systems Using Exhaust Gases

    Science.gov (United States)

    Hehemann, David G.

    2002-01-01

    Our purpose in this proposal was to determine the feasibility of using carbon dioxide, possibly obtained from aircraft exhaust gases as a substance to inert the fuel contained in fuel tanks aboard aircraft. To do this, we decided to look at the effects carbon dioxide has upon commercial Jet-A aircraft fuel. In particular, we looked at the solubility of CO2 in Jet-A fuel, the pumpability of CO2-saturated Jet-A fuel, the flashpoint of Jet-A fuel under various mixtures of air and CO2, the static outgassing of CO2-Saturated Jet-A fuel and the dynamic outgassing of Jet-A fuel during pumping of Jet-A fuel.

  9. Modelling of arc behaviour inside a F4 APS torch

    International Nuclear Information System (INIS)

    Ramachandran, K; Marques, J-L; Vassen, R; Stoever, D

    2006-01-01

    The plasma arc inside the F4 torch used for atmospheric plasma spraying is characterized by means of analytical and numerical methods. A simplified analytical model is formulated to understand the physical behaviour of the plasma arc. A three-dimensional numerical model is developed to simulate the realistic plasma arc flow inside the torch. At a given torch power and gas flow rate, possible combinations of the arc core radius and arc length are predicted. The thermodynamic principle of minimum entropy production is used to determine the combination of arc core radius and arc length, which corresponds to the actual physical situation of the arc inside the torch. The effect of arc current and gas flow rate on the plasma arc characteristics is clarified. The effect of hydrogen content in the plasma gas on its velocity and temperature profiles at the nozzle exit is shown. Predicted torch efficiencies are comparable to measured ones. The results of the numerical model are similar to that an analytical model. Previously published experimental and numerical results support part of the present results

  10. Effects of oxygen gas flow rates and Ga contents on structural properties of Ga-doped ZnO films prepared by ion-plating with a DC arc discharge

    International Nuclear Information System (INIS)

    Terasako, Tomoaki; Nomoto, Junichi; Makino, Hisao; Yamamoto, Naoki; Shirakata, Sho; Yamamoto, Tetsuya

    2015-01-01

    Structural properties of highly c-axis oriented polycrystalline Ga-doped ZnO (GZO) films prepared by ion-plating with a DC arc discharge were studied in terms of the oxygen gas flow rate (F O2 ) introduced into the chamber during the deposition process and the Ga 2 O 3 content in the GZO sintered pellet. The X-ray diffraction (XRD) measurements revealed that the GZO films have the residual compressive stress along the a-axis direction (in-plane) and the tensile stress along the c-axis direction (out-of-plane). The increase in F O2 or the increase in Ga 2 O 3 content was effective for relaxing the in-plane compressive stress induced by the so-called atomic peening effect. The positive correlation between the carrier concentration (n) and the primitive cell volume (V) would be due to the incorporation of Ga atoms substituting Zn sites (Ga Zn s) together with the generation of n-type intrinsic defects or complex defects. - Highlights: • Films of Ga-doped ZnO (GZO) films were deposited by ion-plating with a DC arc discharge. • Structural properties of GZO films were examined by X-ray diffraction measurements. • GZO films had the residual compressive stress along the a-axis direction. • There was the correlation between the carrier concentration and the cell volume.

  11. Effects of oxygen gas flow rates and Ga contents on structural properties of Ga-doped ZnO films prepared by ion-plating with a DC arc discharge

    Energy Technology Data Exchange (ETDEWEB)

    Terasako, Tomoaki, E-mail: terasako.tomoaki.mz@ehime-u.ac.jp [Graduate School of Science and Engineering, Ehime University, 3 Bunkyo-cho, Matsuyama-shi, Ehime 790-8577 (Japan); Nomoto, Junichi; Makino, Hisao; Yamamoto, Naoki [Research Institute, Kochi University of Technology, 185 Miyanokuchi, Tosayamada-cho, Kami-shi, Kochi 782-8502 (Japan); Shirakata, Sho [Graduate School of Science and Engineering, Ehime University, 3 Bunkyo-cho, Matsuyama-shi, Ehime 790-8577 (Japan); Yamamoto, Tetsuya [Research Institute, Kochi University of Technology, 185 Miyanokuchi, Tosayamada-cho, Kami-shi, Kochi 782-8502 (Japan)

    2015-12-01

    Structural properties of highly c-axis oriented polycrystalline Ga-doped ZnO (GZO) films prepared by ion-plating with a DC arc discharge were studied in terms of the oxygen gas flow rate (F{sub O2}) introduced into the chamber during the deposition process and the Ga{sub 2}O{sub 3} content in the GZO sintered pellet. The X-ray diffraction (XRD) measurements revealed that the GZO films have the residual compressive stress along the a-axis direction (in-plane) and the tensile stress along the c-axis direction (out-of-plane). The increase in F{sub O2} or the increase in Ga{sub 2}O{sub 3} content was effective for relaxing the in-plane compressive stress induced by the so-called atomic peening effect. The positive correlation between the carrier concentration (n) and the primitive cell volume (V) would be due to the incorporation of Ga atoms substituting Zn sites (Ga{sub Zn}s) together with the generation of n-type intrinsic defects or complex defects. - Highlights: • Films of Ga-doped ZnO (GZO) films were deposited by ion-plating with a DC arc discharge. • Structural properties of GZO films were examined by X-ray diffraction measurements. • GZO films had the residual compressive stress along the a-axis direction. • There was the correlation between the carrier concentration and the cell volume.

  12. Dynamic voltage-current characteristics for a water jet plasma arc

    International Nuclear Information System (INIS)

    Yang Jiaxiang; Lan Sheng; Xu Zuoming

    2008-01-01

    A virtual instrument technology is used to measure arc current, arc voltage, dynamic V-I characteristics, and nonlinear conductance for a cone-shaped water jet plasma arc under ac voltage. Experimental results show that ac arc discharge mainly happens in water vapor evaporated from water when heated. However, due to water's cooling effect and its conductance, arc conductance, reignition voltage, extinguish voltage, and current zero time are very different from those for ac arc discharge in gas work fluid. These can be valuable to further studies on mechanism and characteristics of plasma ac discharge in water, and even in gas work fluid

  13. Tracheal volume in the pupa of the Saturniid moth Hyalophora cecropia determined with inert gases.

    Science.gov (United States)

    Bridges, C R; Kestler, P; Scheid, P

    1980-06-01

    Tracheal volume (VTr) was measured in pupae of the Giant silkworm moth Hyalophora cecropia (Saturniidae, Lepidoptera, Insecta) using inert gas wash-out techniques. The animal was placed in a small vessel that was continuously ventilated (rate, V) by a gas mixture containing 20% O2 in N2; the inflowing (F1) and outflowing gas fractions (FE) of the vessel could be continuously measured by a respiratory mass spectrometer. At the onset of a spiracular constriction period, which was evidenced from the FECO2 trace, the mixture was rapidly replaced by pure Ar. At the subsequent burst, the amount of N2 emerging from the animal, MN2, was calculated from V and the difference (FE--F1)N2. VTr was calculated from MN2 and the N2 concentration in the tracheal system before constriction (assumed to equal that in the ventilating gas before replacement by Ar). Measurements were repeated with N2 and Ar replacing each other. VTr average 48 microliter . g-1 (range 39 to 59) for animals of 5.8 g average body weight (range 3.4 to 9.9), when inert gas solubility in body fluids was accounted for. Both size and stage in pupal development appear to affect VTr. These values show reasonable agreement with literature data, mostly obtained by emptying the tracheal gas space by mechanical compression.

  14. Comfort-oriented vehicle suspension design with skyhook inerter configuration

    Science.gov (United States)

    Hu, Yinlong; Chen, Michael Z. Q.; Sun, Yonghui

    2017-09-01

    This paper is concerned with the comfort-oriented vehicle suspension design problem by using a skyhook inerter configuration. The rationale of the skyhook inerter is to use a grounded inerter to virtually increase the sprung mass of a vehicle, as it is analytically demonstrated that increasing the sprung mass can always improve the ride comfort performance. Semi-active means to realize the skyhook inerter configuration are investigated by using semi-active inerters. Three control laws, that is the on-off control, the anti-chatter on-off control, and the continuous control, are proposed for the semi-active inerter to approximate the skyhook inerter. Numerical simulations are performed to demonstrate the effectiveness and performances of these control laws. It is shown that the semi-active realizations of the skyhook inerter by using the proposed control laws can achieve over 10% improvement compared with the traditional strut, and similar performances are obtained for these control laws, with slight differences with respect to different static stiffnesses of the suspension system.

  15. Investigation of the Hall MHD channel operating with the ionized instable plasma of inert gases

    International Nuclear Information System (INIS)

    Vasi'leva, R.V.; D'yakova, E.A.; Erofeev, A.V.; Zuev, A.D.; Lapushkina, T.A.; Markhotok, A.A.

    1997-01-01

    Possibility of applying ionization-instable plasma of pure inert gases as perspective working substance for closed-cycle MHD generators is studied. The experiment was produced in the model of the disk Hall MHD channel. The ionized gas flux was produced in a shock tube. Xenon was used as a working substance. Gas pressure, flux velocity, electron concentration and temperature, azimuthal current density, potential distribution in the channel and near-electrode voltage drop values were measured in the experiment. Volt-ampere characteristics were taken by various indices of magnetic field and load resistance

  16. Viking Helmet Corroles: Activating Inert Oxidometal Corroles.

    Science.gov (United States)

    Schweyen, Peter; Brandhorst, Kai; Hoffmann, Martin; Wolfram, Benedikt; Zaretzke, Marc-Kevin; Bröring, Martin

    2017-10-09

    Chemically inert oxidometal(V) corrols of molybdenum and rhenium undergo clean ligand-exchange reactions upon the action of SiCl 4 . The resulting dichlorido complexes show trigonal prismatic coordination of the metal ion with the chlorine atoms residing in a cis configuration, and were studied by optical and resonance spectroscopy as well as DFT calculations. In situ reactivity studies with carbon nucleophiles indicate high reactivity for chlorine replacement. Treatment with sodium cyclopentadienide paves the way to robust molybdenum corrolocene half-sandwich complexes. These organometallic compounds are the first corrole species that stabilize an air-stable and diamagnetic low spin d 2 -Mo IV center. Structural, spectroelectrochemical, and chemical investigations prove a reversible Mo IV /Mo V redox couple close to the Fc/Fc + potential for these systems. The high stability of the compounds in both redox states calls for future applications in catalysis and as redox switch. © 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

  17. FORMATION OF THE INITIAL DISTRIBUTION OF PLASMA COMPONENTS ON THE PHASE PLANE OF LARGE PARTICLES METHOD IN ELECTRIC ARC SYNTHESIS CNS

    Directory of Open Access Journals (Sweden)

    G. V. Abramov

    2014-01-01

    Full Text Available The article deals with the modeling of charged particles in a multicomponent plasma of electric arc discharge with binary collisions in the synthesis of carbon nanostructures (CNS. One of the common methods of obtaining the quality of fullerenes and nanotubes is arc synthesis under inert gas (helium. The determination of the necessary conditions and the mechanism of formation of carbon clusters in the plasma forming set CNS will more effectively and efficiently manage this process. Feature of the problem is that in a plasma arc discharge is a large number of particle interactions and on the cathode surface. Due to the high temperatures and high energy concentration in plasma detailed experimental investigation difficult to carry out. With the aim of avoiding difficult and costly physical experiments developed numerical methods for the analysis of plasma processes. In this article to solve a system of equations of Maxwell - Boltzmann basis for the authors had taken the method of large particles, which reduces the amount of computation and reduce the demands on computing resources. The authors cites the general design scheme of the large particles, and the algorithm of particle distribution of a multicomponent plasma in the phase plane at the initial time. In conclusion, the author argues that the results in the future will define the zone satisfies the energy conditions, the probability of formation of a plasma cluster groups of carbon involved in the synthesis of the CNS.

  18. Models of bending strength for Gilsocarbon graphites irradiated in inert and oxidising environments

    International Nuclear Information System (INIS)

    Eason, Ernest D.; Hall, Graham N.; Marsden, Barry J.; Heys, Graham B.

    2013-01-01

    This paper presents the development and validation of an empirical model of fast neutron damage and radiolytic oxidation effects on bending strength for the moulded Gilsocarbon graphites used in Advanced Gas-cooled Reactors (AGRs). The inert environment model is based on evidence of essentially constant strength as fast neutron dose increases in inert environment. The model of combined irradiation and oxidation calibrates that constant along with an exponential function representing the degree of radiolytic oxidation as measured by weight loss. The change in strength with exposure was found to vary from one AGR station to another. The model was calibrated to data on material trepanned from AGR moderator bricks after varying operating times

  19. Distribution of inert gases in fines from the Cayley-Descartes region

    Science.gov (United States)

    Walton, J. R.; Lakatos, S.; Heymann, D.

    1973-01-01

    The inert gases in 14 different fines and in one sample of 2 to 4 mm fines from Apollo 16 were measured by mass spectroscopy with respect to trapped solar wind gases, cosmogenic gases, and 'parentless' Ar-40. Such studies are helpful for the understanding of regolith evolution, of transport of regolith fines, and of the lunar atmosphere. The Apollo 16 soils are unique because they represent, after Luna 20, the second and much more extensive record from the lunar highlands. The landing site presents the problem of materials from the Cayley Formation vs those from the Descartes Formation. There are two large, relatively fresh craters in the area, North Ray and South Ray, whose ejecta patterns may be recognized in the inert-gas record.

  20. The anisotropic potential of molecular hydrogen determined from the scattering of oriented H2 on inert gases

    International Nuclear Information System (INIS)

    Zandee, A.P.L.M.

    1977-01-01

    This thesis deals with an experiment aimed at determining the angle dependence of an intermolecular potential between H 2 molecule and a rare gas atom. The small relative difference in total collision cross section for beams of differently oriented H 2 molecules colliding with inert gas atoms in a scattering box is measured (anisotropy A). Through variation of the orientation and by studying its influence on the total collision cross sections, the angle dependence of the intermolecular potential can be arrived at

  1. Monitoring ARC services with GangliARC

    International Nuclear Information System (INIS)

    Cameron, D; Karpenko, D

    2012-01-01

    Monitoring of Grid services is essential to provide a smooth experience for users and provide fast and easy to understand diagnostics for administrators running the services. GangliARC makes use of the widely-used Ganglia monitoring tool to present web-based graphical metrics of the ARC computing element. These include statistics of running and finished jobs, data transfer metrics, as well as showing the availability of the computing element and hardware information such as free disk space left in the ARC cache. Ganglia presents metrics as graphs of the value of the metric over time and shows an easily-digestable summary of how the system is performing, and enables quick and easy diagnosis of common problems. This paper describes how GangliARC works and shows numerous examples of how the generated data can quickly be used by an administrator to investigate problems. It also presents possibilities of combining GangliARC with other commonly-used monitoring tools such as Nagios to easily integrate ARC monitoring into the regular monitoring infrastructure of any site or computing centre.

  2. Technical basis for storage of Zircaloy-clad spent fuel in inert gases

    International Nuclear Information System (INIS)

    Johnson, A.B. Jr.; Gilbert, E.R.

    1983-09-01

    The technical bases to establish safe conditions for dry storage of Zircaloy-clad fuel are summarized. Dry storage of fuel with zirconium alloy cladding has been licensed in Canada, the Federal Republic of Germany, and Switzerland. Dry storage demonstrations, hot cell tests, and modeling have been conducted using Zircaloy-clad fuel. The demonstrations have included irradiated boiling water reactor, pressurized heavy-water reactor, and pressurized water reactor fuel assemblies. Irradiated fuel has been emplaced in and retrieved from metal casks, dry wells, silos, and a vault. Dry storage tests and demonstrations have involved about 15,000 fuel rods, and about 5600 rods have been monitored during dry storage in inert gases with maximum cladding temperatures ranging from 50 to 570 0 C. Although some tests and demonstrations are still in progress, there is currently no evidence that any rods exposed to inert gases have failed (one PWR rod exposed to an air cover gas failed at about 270 0 C). Based on this favorable experience, it is concluded that there is sufficient information on fuel rod behavior, storage conditions, and potential cladding failure mechanisms to support licensing of dry storage in the US. This licensing position includes a requirement for inert cover gases and a maximum cladding temperature guideline of 380 0 C for Zircaloy-clad fuel. Using an inert cover gas assures that even if fuel with cladding defects were placed in dry storage, or if defects develop during storage, the defects would not propagate. Tests and demonstrations involving Zircaloy-clad rods and assemblies with maximum cladding temperatures above 400 0 C are in progress. When the results from these tests have been evaluated, the viability of higher temperature limits should be examined. Acceptable conditions for storage in air and dry storage of consolidated fuel are issues yet to be resolved

  3. Bioactive and inert dental glass-ceramics.

    Science.gov (United States)

    Montazerian, Maziar; Zanotto, Edgar Dutra

    2017-02-01

    The global market for dental materials is predicted to exceed 10 billion dollars by 2020. The main drivers for this growth are easing the workflow of dentists and increasing the comfort of patients. Therefore, remarkable research projects have been conducted and are currently underway to develop improved or new dental materials with enhanced properties or that can be processed using advanced technologies, such as CAD/CAM or 3D printing. Among these materials, zirconia, glass or polymer-infiltrated ceramics, and glass-ceramics (GCs) are of great importance. Dental glass-ceramics are highly attractive because they are easy to process and have outstanding esthetics, translucency, low thermal conductivity, high strength, chemical durability, biocompatibility, wear resistance, and hardness similar to that of natural teeth, and, in certain cases, these materials are bioactive. In this review article, we divide dental GCs into the following two groups: restorative and bioactive. Most restorative dental glass-ceramics (RDGCs) are inert and biocompatible and are used in the restoration and reconstruction of teeth. Bioactive dental glass-ceramics (BDGCs) display bone-bonding ability and stimulate positive biological reactions at the material/tissue interface. BDGCs are suggested for dentin hypersensitivity treatment, implant coating, bone regeneration and periodontal therapy. Throughout this paper, we elaborate on the history, processing, properties and applications of RDGCs and BDGCs. We also report on selected papers that address promising types of dental glass-ceramics. Finally, we include trends and guidance on relevant open issues and research possibilities. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 105A: 619-639, 2017. © 2016 Wiley Periodicals, Inc.

  4. Modeling of thermal plasma arc technology FY 1994 report

    International Nuclear Information System (INIS)

    Hawkes, G.L.; Nguyen, H.D.; Paik, S.; McKellar, M.G.

    1995-03-01

    The thermal plasma arc process is under consideration to thermally treat hazardous and radioactive waste. A computer model for the thermal plasma arc technology was designed as a tool to aid in the development and use of the plasma arc-Joule beating process. The value of this computer model is to: (a) aid in understanding the plasma arc-Joule beating process as applied to buried waste or exhumed buried waste, (b) help design melter geometry and electrode configuration, (c) calculate the process capability of vitrifying waste (i.e., tons/hour), (d) develop efficient plasma and melter operating conditions to optimize the process and/or reduce safety hazards, (e) calculate chemical reactions during treatment of waste to track chemical composition of off-gas products, and composition of final vitrified waste form and (f) help compare the designs of different plasma-arc facilities. A steady-state model of a two-dimensional axisymmetric transferred plasma arc has been developed and validated. A parametric analysis was performed that studied the effects of arc length, plasma gas composition, and input power on the temperatures and velocity profiles of the slag and plasma gas. A two-dimensional transient thermo-fluid model of the US Bureau of Mines plasma arc melter has been developed. This model includes the growth of a slag pool. The thermo-fluid model is used to predict the temperature and pressure fields within a plasma arc furnace. An analysis was performed to determine the effects of a molten metal pool on the temperature, velocity, and voltage fields within the slag. A robust and accurate model for the chemical equilibrium calculations has been selected to determine chemical composition of final waste form and off-gas based on the temperatures and pressures within the plasma-arc furnace. A chemical database has been selected. The database is based on the materials to be processed in the plasma arc furnaces

  5. Preliminary Design Report Shippingport Spent Fuel Drying and Inerting System

    International Nuclear Information System (INIS)

    JEPPSON, D.W.

    2000-01-01

    A process description and system flow sheets have been prepared to support the design/build package for the Shippingport Spent Fuel Canister drying and inerting process skid. A process flow diagram was prepared to show the general steps to dry and inert the Shippingport fuel loaded into SSFCs for transport and dry storage. Flow sheets have been prepared to show the flows and conditions for the various steps of the drying and inerting process. Calculations and data supporting the development of the flow sheets are included

  6. Observation of gliding arc surface treatment

    DEFF Research Database (Denmark)

    Kusano, Yukihiro; Zhu, Jiajian; Ehn, A.

    2015-01-01

    . Water contact angle measurements indicate that the treatment uniformity improves significantly when the AC gliding arc is tilted to the polymer surface. Thickness reduction of the gas boundary layer, explaining the improvement of surface treatment, by the ultrasonic irradiation was directly observed...

  7. Thermal Plasma Generators with Water Stabilized Arc

    Czech Academy of Sciences Publication Activity Database

    Hrabovský, Milan

    2009-01-01

    Roč. 2, č. 1 (2009), s. 99-104 ISSN 1876-5343 R&D Projects: GA ČR GA202/08/1084 Institutional research plan: CEZ:AV0Z20430508 Keywords : Thermal plasma * plasma torch * Gerdien arc Subject RIV: BL - Plasma and Gas Discharge Physics http://www.bentham.org/open/toppj/openaccess2.htm

  8. Fog inerting criteria for hydrogen/air mixtures

    International Nuclear Information System (INIS)

    Tsai, S.S.; Liparulo, N.J.

    1982-01-01

    A distributed ignition system has been proposed to ignite hydrogen at low concentration in the ice condenser containment during severe accidents. The post-accident containment atmosphere could be misty due to fog generation from the break flow and condensation in the ice bed. Thus it is important to establish a fog inerting criterion for effective performance of the ignition system. This paper presents such a criterion that specifies the necessary fogging conditions, i.e., fog concentration and drop size, for inerting a hydrogen/air mixture. The criterion shows that the minimum fog inerting concentration varies with the square of the volume mean fog drop size. The present fog inerting criterion is shown to be in general agreement with the Factory Mutual test data

  9. Computational Modeling of Arc-Slag Interaction in DC Furnaces

    Science.gov (United States)

    Reynolds, Quinn G.

    2017-02-01

    The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

  10. Emissions of chromium (VI) from arc welding.

    Science.gov (United States)

    Heung, William; Yun, Myoung-Jin; Chang, Daniel P Y; Green, Peter G; Halm, Chris

    2007-02-01

    The presence of Cr in the +6 oxidation state (Cr[VI]) is still observed in ambient air samples in California despite steps taken to reduce emissions from plating operations. One known source of emission of Cr(VI) is welding, especially with high Cr-content materials, such as stainless steels. An experimental effort was undertaken to expand and update Cr(VI) emission factors by conducting tests on four types of arc-welding operations: gas-metal arc welding (GMAW), shielded metal arc welding (SMAW), fluxcore arc welding, and pulsed GMAW. Standard American Welding Society hood results were compared with a total enclosure method that permitted isokinetic sampling for particle size-cut measurement, as well as total collection of the aerosol. The fraction of Cr(VI) emitted per unit mass of Cr electrode consumed was determined. Consistent with AP-42 data, initial results indicate that a significant fraction of the total Cr in the aerosol is in the +6 oxidation state. The fraction of Cr(VI) and total aerosol mass produced by the different arc welding methods varies with the type of welding process used. Self-shielded electrodes that do not use a shield gas, for example, SMAW, produce greater amounts of Cr(VI) per unit mass of electrode consumed. The formation of Cr(VI) from standard electrode wires used for welding mild steel was below the method detection limit after eliminating an artifact in the analytical method used.

  11. Gas

    International Nuclear Information System (INIS)

    1996-01-01

    The French government has decided to modify the conditions of extension of local natural gas authorities to neighbouring districts. The European Union is studying the conditions of internal gas market with the objective of more open markets although considering public service requirements

  12. Effects of radiative heat transfer on the turbulence structure in inert and reacting mixing layers

    International Nuclear Information System (INIS)

    Ghosh, Somnath; Friedrich, Rainer

    2015-01-01

    We use large-eddy simulation to study the interaction between turbulence and radiative heat transfer in low-speed inert and reacting plane temporal mixing layers. An explicit filtering scheme based on approximate deconvolution is applied to treat the closure problem arising from quadratic nonlinearities of the filtered transport equations. In the reacting case, the working fluid is a mixture of ideal gases where the low-speed stream consists of hydrogen and nitrogen and the high-speed stream consists of oxygen and nitrogen. Both streams are premixed in a way that the free-stream densities are the same and the stoichiometric mixture fraction is 0.3. The filtered heat release term is modelled using equilibrium chemistry. In the inert case, the low-speed stream consists of nitrogen at a temperature of 1000 K and the highspeed stream is pure water vapour of 2000 K, when radiation is turned off. Simulations assuming the gas mixtures as gray gases with artificially increased Planck mean absorption coefficients are performed in which the large-eddy simulation code and the radiation code PRISSMA are fully coupled. In both cases, radiative heat transfer is found to clearly affect fluctuations of thermodynamic variables, Reynolds stresses, and Reynolds stress budget terms like pressure-strain correlations. Source terms in the transport equation for the variance of temperature are used to explain the decrease of this variance in the reacting case and its increase in the inert case

  13. Post-inertization of large dry containments in case of beyond-design base events in PWR plants

    International Nuclear Information System (INIS)

    Tiltmann, M.; Risse, D.; Pana, P.; Huettermann, B.; Rohde, J.

    1993-12-01

    The objective is to present a summary of basic thoughts and concepts as described in various publications. The report points out the obvious advantages and disadvantages of individual strategies as wel as the requirements derived from the knowledge of possible accident sequences for such a concept. Scoping calculations on the injection of inert-gas into the containment during the progress of accidents revealed additional indications as regards e.g. the required amount of inert-gas, the injection rate, and the resulting pressure behaviour in the containment. Thereby an assessment of the effectiveness as well as of the feasibility of such measures has become possible. From the large number of different initial conclusions, two major ones are singled out and presented: 1) In principle, the technical realisation of post-inerting is possible. Thus a deflagration of hydrogen in the containment can be prevented; 2) Post-inerting cannot be realised independent of the accident progress. Specific criteria for carrying out such measures will require extensive examinations. (orig./HP) [de

  14. Heat transfers in a low-pressure arc-jet

    Energy Technology Data Exchange (ETDEWEB)

    Dudeck, M [Centre National de la Recherche Scientifique (CNRS), 92 - Meudon-Bellevue (France); Kaminska, A [Politechnika Poznanska, Poznan (Poland)

    1995-03-01

    In the framework of low-pressure arc-jet applications to thermodynamical condition simulation for reentry vehicles at hypersonic speed, an analytical study has been carried out concerning the thermodynamical conditions of a plasma in an arc-source for plasmatron usual operating conditions. After a review of gas physical properties, the gas flow in the plasmatron with a divergent nozzle is modelled; temperature profiles in the arc and in the divergent and the wall heat flux are then computed. Results are given. 8 refs., 6 figs.

  15. Cuantificación de la contaminación del gas de protección en procesos de soldadura con arco eléctrico por medio de mediciones de oxígeno en la superficie del material base Quantification of contamination of the shielding gas in arc welding processes through measurement of oxygen on the surface of the base material

    Directory of Open Access Journals (Sweden)

    Julio Fuentes-Muñoz

    2012-09-01

    Full Text Available A metodologia apresentada neste trabalho se baseia em medições do teor de oxigênio na superfície do metal base, possibilitando assim, uma avaliação quantitativa da contaminação do gás de proteção. Os gases utilizados nos processos de soldagem definem as características do arco e protegem a poça de soldagem. A contaminação do gás, por exemplo, com o ar do meio ambiente, prejudica as propriedades da união soldada. A contaminação do gás de proteção não é somente dependente da qualidade do gás utilizado, como também tem que ser considerado os componentes contidos na tocha. Até agora, o nível da contaminação do gás produzido pela tocha tem sido analisado somente de forma empírica, avaliando a qualidade e forma do cordão de solda. A medição do oxigênio na superfície do metal de base é um método simples e preciso para analisar o nível de contaminação do gás de proteção. Este procedimento permite uma avaliação quantitativa, inclusive na presença do arco. No contexto deste trabalho se apresentará por meio de exemplos em tochas TIG e MIG/MAG as possibilidades da utilização desta metodologia para o desenvolvimento e análise de processos de soldagem a arco.The method presented in this paper is based on the measurement of oxygen on the surface of the base metal to enable a quantitative assessment of the contamination in the shielding gas. The gas used in arc processes affected arc properties and simultaneously protected the welding pool. The contamination of the shielding gases, e.g. with atmospheric air, damages the properties of the weld joint. The contamination in the shielding gas is not only dependent on the purity of the utilized gas, but also on the components of the welding torch. The level of contamination in the gas produced by the torch had been analyzed so far only by empirical evaluation of the quality and appearance of the welding seam. The measurement of oxygen on the surface of the base

  16. Microstructural characterization and formation of α′ martensite phase in Ti–6Al–4V alloy butt joints produced by friction stir and gas tungsten arc welding processes

    International Nuclear Information System (INIS)

    Esmaily, M.; Nooshin Mortazavi, S.; Todehfalah, P.; Rashidi, M.

    2013-01-01

    Highlights: ► A fusion (GTAW) and a solid state method (FSW) are used to weld Ti–6Al–4V alloy. ► Optimal parameters yielding defects-free weldments are identified. ► A very careful microstructural quantification of the FSW and GTAW weldments are performed. ► α′ Martensite formed only in FSWed samples and avoided in GTAWed samples. ► FSW process produced joints with considerably smaller HAZ and higher hardness values. - Abstract: The obtained microstructures of a Ti–6Al–4V alloy welded by Gas Tungsten Arc Welding (GTAW) and Friction Stir Welding (FSW) were investigated and evaluated quantitatively. In the GTAW method, the effect of current was examined so that the samples were subjected to various currents between 90 and 120 A. In the FSW process, samples were welded by different rotational speeds (450–850 rpm). Non-destructive tests including Visual and Radiography Tests (VT and RT) were used to identify defect-free samples. The microstructural studies by electron microscopes revealed formation of different phases in the weld area of the samples welded via mentioned methods. The recorded peak temperatures in the weld regions compared favorably with the expectations about the evolved microstructures. A bi-modal microstructure was just obtained in the FSWed sample with a peak temperature below β transus temperature (T < 995 °C). α′ martensite phase, which is an acicular and strengthening phase in this alloy, was only observed in FSWed specimens

  17. Experimental exposure of healthy subjects with emissions from a gas metal arc welding process--part II: biomonitoring of chromium and nickel.

    Science.gov (United States)

    Gube, Monika; Brand, Peter; Schettgen, Thomas; Bertram, Jens; Gerards, Kerstin; Reisgen, Uwe; Kraus, Thomas

    2013-01-01

    The objective of this study was to investigate whether there is a relationship between the external exposure dose of chromium and nickel caused by a metal active gas welding process with a solid high-alloyed steel welding wire and inner exposure of subjects. In order to perform welding fume exposure under controlled and standardized conditions, the investigations were conducted in the "Aachen Workplace Simulation Laboratory". To perform biological monitoring of chromium and nickel, blood and urine samples of 12 healthy male non-smokers who never worked as welders were collected before and after a 6-h exposure to ambient air (0 mg/m(3)) and to welding fumes of a metal active gas welding process once with a concentration of the welding fume of 1 mg/m(3) and once with a concentration of 2.5 mg/m(3). Although the internal exposure to chromium and nickel in this study was comparatively low, the subjects showed significantly increased concentrations of these metals in urine after exposure to welding fume compared to the values at baseline. Moreover, the observed increase was significantly dose dependent for both of the substances. For the biological monitoring of chromium and nickel in urine of subjects exposed to welding fumes, a dependency on exposure dose was seen under standardized conditions after a single exposure over a period of 6 h. Thus, this study contributes to a better understanding of the relationship between ambient and biological exposures from welding fumes and provides a good basis for evaluating future biological threshold values for these metals in welding occupation.

  18. Tokamak ARC damage

    International Nuclear Information System (INIS)

    Murray, J.G.; Gorker, G.E.

    1985-01-01

    Tokamak fusion reactors will have large plasma currents of approximately 10 MA with hundreds of megajoules stored in the magnetic fields. When a major plasma instability occurs, the disruption of the plasma current induces voltage in the adjacent conducting structures, giving rise to large transient currents. The induced voltages may be sufficiently high to cause arcing across sector gaps or from one protruding component to another. This report reviews a tokamak arcing scenario and provides guidelines for designing tokamaks to minimize the possibility of arc damage

  19. Tokamak ARC damage

    Energy Technology Data Exchange (ETDEWEB)

    Murray, J.G.; Gorker, G.E.

    1985-01-01

    Tokamak fusion reactors will have large plasma currents of approximately 10 MA with hundreds of megajoules stored in the magnetic fields. When a major plasma instability occurs, the disruption of the plasma current induces voltage in the adjacent conducting structures, giving rise to large transient currents. The induced voltages may be sufficiently high to cause arcing across sector gaps or from one protruding component to another. This report reviews a tokamak arcing scenario and provides guidelines for designing tokamaks to minimize the possibility of arc damage.

  20. Studies of pellet acceleration with arc discharge heated propellants

    International Nuclear Information System (INIS)

    Schuresko, D.D.

    1986-01-01

    An arc discharge has been utilized to heat gaseous propellants in a pneumatic pellet gun. A cylindrical arc chamber is interposed between the propellant inlet valve and the gun breech and fitted with a ceramic insert for generating swirl in the incoming gas stream. The arc is initiated after the propellant valve opens and the breech pressure starts to rise; a typical discharge lasts 300 microseconds with peak currents up to 2 kA at arc voltages ranging from 100-400 V. The system is instrumented with piezoelectric pressure transducers at the propellant valve outlet, gun breech, and gun muzzle. The gun has been operated with 4 mm diameter polyurethane foam pellets (density = 0.14 g/cm 3 ), a 40 cm-long barrel, and various gas propellants at pressures exceeding 70 bar. At I/sub arc/ = 1 kA, V/sub arc/ = 200 V, with helium propellant, the arc produces a 2-3 fold prompt increase in P/sub breech/ and a delayed increase in P/sub muzzle/; the pellets exit the gun from 0.5-1.0 ms earlier than with the gas alone at 40% higher speeds. Comparisons with the so-called ideal gun theory and with full one-dimensional hydrodynamic calculations of the pellet acceleration will be presented

  1. Studies of pellet acceleration with arc discharge heated propellants

    International Nuclear Information System (INIS)

    Schuresko, D.D.

    1985-01-01

    An arc discharge has been utilized to heat gaseous propellants in a pneumatic pellet gun. A cylindrical arc chamber is interposed between the propellant inlet valve and the gun breech and fitted with a ceramic insert for generating swirl in the incoming gas stream. The arc is initiated after the propellant valve opens and the breech pressure starts to rise; a typical discharge lasts 300 microseconds with peak currents u to 2 kA at arc voltages ranging from 100 to 400 V. The system is instrumented with piezoelectric pressure transducers at the propellant valve outlet, gun breech, and gun muzzle. The gun has been operated with 4 mm diameter polyurethane foam pellets (density = 0.14 g/cm 3 ), a 40 cm-long barrel, and various gas propellants at pressures exceeding 70 bar. At I/sub arc/ = 1 kA, V/sub arc/ = 200 V, with helium propellant, the arc produces a 2 to 3 fold prompt increase in P/sub breech/ and a delayed increase in P/sub muzzle/; the pellets exit the gun from 0.5 to 1.0 ms earlier than with the gas alone at 40% higher speeds. Comparisons with the so-called ideal gun theory and with full one-dimensional hydrodynamic calculations of the pellet acceleration will be presented

  2. Exposure of healthy subjects with emissions from a gas metal arc welding process: part 3--biological effect markers and lung function.

    Science.gov (United States)

    Brand, P; Bischof, K; Siry, L; Bertram, J; Schettgen, T; Reisgen, U; Kraus, T; Gube, M

    2013-01-01

    Metal active gas welding (MAG) is a widely-used welding technique resulting in high emissions of welding fume particles. This study investigated whether short-term exposure to these fume particles results in changes in lung function and early stages of inflammatory reactions. Twelve healthy, young male subjects were exposed to MAG fumes for 6 h with three different exposure concentrations in a three-fold cross-over study design. Exposure was performed in the "Aachen Workplace Simulation Laboratory" under controlled conditions with constant fume concentration. Fume concentrations were 0, 1, and 2.5 mg m(-3) in randomized order. Before and after each exposure, spirometry, and impulse oscillometry were performed and breath condensate samples were collected in order to quantify inflammatory markers like Nitrate, Nitrite, Nitrotyrosine, Hydroxyprolin and Malondialdehyde. A significant dependency on the exposure concentration could not be established for any of the endpoint parameters. In healthy, young subjects neither changes in spirometry nor changes in inflammatory markers measured in exhaled breath condensate could be detected after short-term exposure.

  3. Influence of shielding gas pressure on welding characteristics in CO2 laser-MIG hybrid welding process

    Science.gov (United States)

    Chen, Yanbin; Lei, Zhenglong; Li, Liqun; Wu, Lin

    2006-01-01

    The droplet transfer behavior and weld characteristics have been investigated under different pressures of shielding gas in CO2 laser and metal inert/active gas (laser-MIG) hybrid welding process. The experimental results indicate that the inherent droplet transfer frequency and stable welding range of conventional MIG arc are changed due to the interaction between CO2 laser beam and MIG arc in laser-MIG hybrid welding process, and the shielding gas pressure has a crucial effect on welding characteristics. When the pressure of shielding gas is low in comparison with MIG welding, the frequency of droplet transfer decreases, and the droplet transfer becomes unstable in laser-MIG hybrid welding. So the penetration depth decreases, which shows the characteristic of unstable hybrid welding. However, when the pressure of shielding gas increases to a critical value, the hybrid welding characteristic is changed from unstable hybrid welding to stable hybrid welding, and the frequency of droplet transfer and the penetration depth increase significantly.

  4. Vacuum arc anode phenomena

    International Nuclear Information System (INIS)

    Miller, H.C.

    1976-01-01

    A brief review of anode phenomena in vacuum arcs is presented. Discussed in succession are: the transition of the arc into the anode spot mode; the temperature of the anode before, during and after the anode spot forms; and anode ions. Characteristically the anode spot has a temperature of the order of the atmospheric boiling point of the anode material and is a copious source of vapor and energetic ions. The dominant mechanism controlling the transition of the vacuum arc into the anode spot mode appears to depend upon the electrode geometry, the electrode material, and the current waveform of the particular vacuum arc being considered. Either magnetic constriction in the gap plasma or gross anode melting can trigger the transition; indeed, a combination of the two is a common cause of anode spot formation

  5. Filtered cathodic arc source

    International Nuclear Information System (INIS)

    Falabella, S.; Sanders, D.M.

    1994-01-01

    A continuous, cathodic arc ion source coupled to a macro-particle filter capable of separation or elimination of macro-particles from the ion flux produced by cathodic arc discharge is described. The ion source employs an axial magnetic field on a cathode (target) having tapered sides to confine the arc, thereby providing high target material utilization. A bent magnetic field is used to guide the metal ions from the target to the part to be coated. The macro-particle filter consists of two straight solenoids, end to end, but placed at 45 degree to one another, which prevents line-of-sight from the arc spot on the target to the parts to be coated, yet provides a path for ions and electrons to flow, and includes a series of baffles for trapping the macro-particles. 3 figures

  6. Neutralino dark matter with inert higgsinos and singlinos

    International Nuclear Information System (INIS)

    Hall, Jonathan P.; King, Stephen F.

    2009-01-01

    We discuss neutralino dark matter arising from supersymmetric models with extra inert Higgsinos and singlinos, where inert means that their scalar partners do not get vacuum expectation values. As an example, we consider the extended neutralino sector of the E 6 SSM, which predicts three families of Higgs doublet pairs, plus three singlets, plus a Z', together with their fermionic superpartners. We show that the two families of inert doublet Higgsinos and singlinos predicted by this model provide an almost decoupled neutralino sector with a naturally light LSP which can account for the cold dark matter relic abundance independently of the rest of the model, providing that the ratio of the two usual Higgs doublets satisfies tan β < 2.

  7. Single-Arc IMRT?

    International Nuclear Information System (INIS)

    Bortfeld, Thomas; Webb, Steve

    2009-01-01

    The idea of delivering intensity-modulated radiation therapy (IMRT) with a multileaf collimator in a continuous dynamic mode during a single rotation of the gantry has recently gained momentum both in research and industry. In this note we investigate the potential of this Single-Arc IMRT technique at a conceptual level. We consider the original theoretical example case from Brahme et al that got the field of IMRT started. Using analytical methods, we derive deliverable intensity 'landscapes' for Single-Arc as well as standard IMRT and Tomotherapy. We find that Tomotherapy provides the greatest flexibility in shaping intensity landscapes and that it allows one to deliver IMRT in a way that comes close to the ideal case in the transverse plane. Single-Arc and standard IMRT make compromises in different areas. Only in relatively simple cases that do not require substantial intensity modulation will Single-Arc be dosimetrically comparable to Tomotherapy. Compared with standard IMRT, Single-Arc could be dosimetrically superior in certain cases if one is willing to accept the spreading of low dose values over large volumes of normal tissue. In terms of treatment planning, Single-Arc poses a more challenging optimization problem than Tomotherapy or standard IMRT. We conclude that Single-Arc holds potential as an efficient IMRT technique especially for relatively simple cases. In very complex cases, Single-Arc may unduly compromise the quality of the dose distribution, if one tries to keep the treatment time below 2 min or so. As with all IMRT techniques, it is important to explore the tradeoff between plan quality and the efficiency of its delivery carefully for each individual case. (note)

  8. Dilution rate and microstructure of TIG arc Ni-Al powder surfacing layer

    Institute of Scientific and Technical Information of China (English)

    SHAN Jiguo; DONG Wei; TAN Wenda; ZHANG Di; PEN Jialie

    2007-01-01

    Surfacing beads are prepared by a direct current tungsten inert gas arc nickel-aluminum (Ni-Al) powder surfacing process. With the aim of controlling the dilution rate and obtaining surfacing beads rich in intermetallic compounds, the effects of surfacing parameters on geometric parameters, dilution rate, composition, and microstructure of the bead are investigated. An assistant cooler, which can potentially reduce the temperature of the base metal, is used in the surfacing process and its effect on dilution rate and microstructure is studied. The result indicates that with the surfacing parameter combination of low current and speed, the width and penetration of the bead decrease, reinforcement increases, and dilution rate drops markedly. With the reduc- tion of the parameter combination, the intergranular phase T-(Fe, Ni) is formed in the grain boundaries of Ni-Al interme- tallic matrix instead of the intergranular phase α-Fe, and large amount of intermetallics are obtained. With the use of an assistant cooler on a selected operation condition during the surfacing process, the reinforcement of the bead increases, penetration decreases, and dilution rate declines. The use of an assistant cooler helps obtain a surfacing bead composed of only intermetallics.

  9. Thermodynamic analysis of the selective chlorination of electric arc furnace dust

    International Nuclear Information System (INIS)

    Pickles, C.A.

    2009-01-01

    The remelting of automobile scrap in an electric arc furnace (EAF) results in the production of a dust, which contains high concentrations of the oxides of zinc, iron, calcium and other metals. Typically, the lead and zinc are of commercial value, while the other metals are not worth recovering. At the present time, EAF dusts are treated in high temperature Waelz rotary kiln-type processes, where the lead and zinc oxides are selectively reduced and simultaneously reoxidized and a crude zinc oxide is produced. Another alternative processing route is selective chlorination, in which the non-ferrous metals are preferentially chlorinated to their gaseous chlorides and in this manner separated from the iron. In the present research, a detailed thermodynamic analysis of this chlorination process has been performed and the following factors were investigated; temperature, amount of chlorine, lime content, silica content, presence of an inert gas and the oxygen potential. High lead and zinc recoveries as gaseous chlorides could be achieved but some of the iron oxide was also chlorinated. Additionally, the calcium oxide in the dust consumes chlorine, but this can be minimized by adding silica, which results in the formation of stable calcium silicates. The optimum conditions were determined for a typical dust composition. The selectivities achieved with chlorination were lower than those for reduction, as reported in the literature, but there are other advantages such as the potential recovery of copper.

  10. Thermodynamic analysis of the selective chlorination of electric arc furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Pickles, C.A., E-mail: pickles-c@mine.queensu.ca [Department of Mining Engineering, Queen' s University, Kingston, Ontario, K7L 3N6 (Canada)

    2009-07-30

    The remelting of automobile scrap in an electric arc furnace (EAF) results in the production of a dust, which contains high concentrations of the oxides of zinc, iron, calcium and other metals. Typically, the lead and zinc are of commercial value, while the other metals are not worth recovering. At the present time, EAF dusts are treated in high temperature Waelz rotary kiln-type processes, where the lead and zinc oxides are selectively reduced and simultaneously reoxidized and a crude zinc oxide is produced. Another alternative processing route is selective chlorination, in which the non-ferrous metals are preferentially chlorinated to their gaseous chlorides and in this manner separated from the iron. In the present research, a detailed thermodynamic analysis of this chlorination process has been performed and the following factors were investigated; temperature, amount of chlorine, lime content, silica content, presence of an inert gas and the oxygen potential. High lead and zinc recoveries as gaseous chlorides could be achieved but some of the iron oxide was also chlorinated. Additionally, the calcium oxide in the dust consumes chlorine, but this can be minimized by adding silica, which results in the formation of stable calcium silicates. The optimum conditions were determined for a typical dust composition. The selectivities achieved with chlorination were lower than those for reduction, as reported in the literature, but there are other advantages such as the potential recovery of copper.

  11. Thermodynamic analysis of the selective chlorination of electric arc furnace dust.

    Science.gov (United States)

    Pickles, C A

    2009-07-30

    The remelting of automobile scrap in an electric arc furnace (EAF) results in the production of a dust, which contains high concentrations of the oxides of zinc, iron, calcium and other metals. Typically, the lead and zinc are of commercial value, while the other metals are not worth recovering. At the present time, EAF dusts are treated in high temperature Waelz rotary kiln-type processes, where the lead and zinc oxides are selectively reduced and simultaneously reoxidized and a crude zinc oxide is produced. Another alternative processing route is selective chlorination, in which the non-ferrous metals are preferentially chlorinated to their gaseous chlorides and in this manner separated from the iron. In the present research, a detailed thermodynamic analysis of this chlorination process has been performed and the following factors were investigated; temperature, amount of chlorine, lime content, silica content, presence of an inert gas and the oxygen potential. High lead and zinc recoveries as gaseous chlorides could be achieved but some of the iron oxide was also chlorinated. Additionally, the calcium oxide in the dust consumes chlorine, but this can be minimized by adding silica, which results in the formation of stable calcium silicates. The optimum conditions were determined for a typical dust composition. The selectivities achieved with chlorination were lower than those for reduction, as reported in the literature, but there are other advantages such as the potential recovery of copper.

  12. Ignition of a reactive solid by an inert hot spot

    OpenAIRE

    Liñán Martínez, Amable; Kindelan Gómez, Manuel

    1981-01-01

    A theoretical analysis is presented for the description of the ignition of a reactive media by inert hot bodies of finite size, when the activation energy of the reaction is large. The analysis leads to closed-form relations for the minimum "critical" size of the hot spot resulting in ignition and for the ignition time by hot spots of supercritical size. The analysis is carried out, first, for inert spots with heat conductivities and diff usivities of the order of those of the reactive media,...

  13. INERT-MATRIX FUEL: ACTINIDE ''BURNING'' AND DIRECT DISPOSAL

    International Nuclear Information System (INIS)

    Rodney C. Ewing; Lumin Wang

    2002-01-01

    Excess actinides result from the dismantlement of nuclear weapons (Pu) and the reprocessing of commercial spent nuclear fuel (mainly 241 Am, 244 Cm and 237 Np). In Europe, Canada and Japan studies have determined much improved efficiencies for burnup of actinides using inert-matrix fuels. This innovative approach also considers the properties of the inert-matrix fuel as a nuclear waste form for direct disposal after one-cycle of burn-up. Direct disposal can considerably reduce cost, processing requirements, and radiation exposure to workers

  14. Geochemical studies on island arc volcanoes

    International Nuclear Information System (INIS)

    Notsu, Kenji

    1998-01-01

    This paper summarizes advances in three topics of geochemical studies on island arc volcanoes, which I and my colleagues have been investigating. First one is strontium isotope studies of arc volcanic rocks mainly from Japanese island arcs. We have shown that the precise spatial distribution of the 87 Sr/ 86 Sr ratio reflects natures of the subduction structure and slab-mantle interaction. Based on the 87 Sr/ 86 Sr ratio of volcanic rocks in the northern Kanto district, where two plates subduct concurrently with different directions, the existence of an aseismic portion of the Philippine Sea plate ahead of the seismic one was suggested. Second one is geochemical monitoring of active arc volcanoes. 3 He/ 4 He ratio of volcanic volatiles was shown to be a good indicator to monitor the behavior of magma: ascent and drain-back of magma result in increase and decrease in the ratio, respectively. In the case of 1986 eruptions of Izu-Oshima volcano, the ratio began to increase two months after big eruptions, reaching the maximum and decreased. Such delayed response is explained in terms of travelling time of magmatic helium from the vent area to the observation site along the underground steam flow. Third one is remote observation of volcanic gas chemistry of arc volcanoes, using an infrared absorption spectroscopy. During Unzen eruptions starting in 1990, absorption features of SO 2 and HCl of volcanic gas were detected from the observation station at 1.3 km distance. This was the first ground-based remote detection of HCl in volcanic gas. In the recent work at Aso volcano, we could identify 5 species (CO, COS, CO 2 , SO 2 and HCl) simultaneously in the volcanic plume spectra. (author)

  15. Numerical investigation of the double-arcing phenomenon in a cutting arc torch

    International Nuclear Information System (INIS)

    Mancinelli, B. R.; Minotti, F. O.; Kelly, H.; Prevosto, L.

    2014-01-01

    A numerical investigation of the double-arcing phenomenon in a cutting arc torch is reported. The dynamics of the double-arcing were simulated by using a two-dimensional model of the gas breakdown development in the space-charge layer contiguous to the nozzle of a cutting arc torch operated with oxygen. The kinetic scheme includes ionization of heavy particles by electron impact, electron attachment, electron detachment, electron–ion recombination, and ion–ion recombination. Complementary measurements during double-arcing phenomena were also conducted. A marked rise of the nozzle voltage was found. The numerical results showed that the dynamics of a cathode spot at the exit of the nozzle inner surface play a key role in the raising of the nozzle voltage, which in turn allows more electrons to return to the wall at the nozzle inlet. The return flow of electrons thus closes the current loop of the double-arcing. The increase in the (floating) nozzle voltage is due to the fact that the increased electron emission at the spot is mainly compensated by the displacement current (the ions do not play a relevant role due to its low-mobility) until that the stationary state is achieved and the electron return flow fully-compensates the electron emission at the spot. A fairly good agreement was found between the model and the experiment for a spot emission current growth rate of the order of 7 × 10 4  A/s.

  16. Discharge modes at the anode of a vacuum arc

    International Nuclear Information System (INIS)

    Miller, H.C.

    1982-01-01

    The two most common anode modes in a vacuum arc are the low current mode, where the anode is basically inert; and the high current mode with a fully developed anode spot. This anode spot is very bright, has a temperature near the boiling point of the anode material, and is a copious source of vapor and energetic ions. However, other anode modes can exist. A low current vacuum arc with electrodes of readily sputterable material will emit a flux of sputtered atoms from the anode. An intermediate currents an anode footpoint can form. This footpoint is luminous, but much cooler than a true anode spot. Finally, a high current mode can exist where several small anode spots are present instead of a single large anode spot

  17. Stud arc welding in a magnetic field – Investigation of the influences on the arc motion

    International Nuclear Information System (INIS)

    Hartz-Behrend, K; Forster, G; Schein, J; Marqués, J L; Jenicek, A; Müller, M; Cramer, H; Jilg, A; Soyer, H

    2014-01-01

    Stud arc welding is widely used in the construction industry. For welding of studs with a diameter larger than 14 mm a ceramic ferrule is usually necessary in order to protect the weld pool. Disadvantages of using such a ferrule are that more metal is molten than necessary for a high quality welded joint and that the ferrule is a consumable generally thrown away after the welding operation. Investigations show that the ferrule can be omitted when the welding is carried out in a radially symmetric magnetic field within a shielding gas atmosphere. Due to the Lorentz force the arc is laterally shifted so that a very uniform and controlled melting of the stud contact surface as well as of the work piece can be achieved. In this paper a simplified physical model is presented describing how the parameters welding current, flux density of the magnetic field, radius of the arc and mass density of the shielding gas influence the velocity of the arc motion. The resulting equation is subsequently verified by comparing it to optical measurements of the arc motion. The proposed model can be used to optimize the required field distribution for the magnetic field stud welding process

  18. Radiation Dose for Equipment in the LHC Arcs

    CERN Document Server

    Wittenburg, K; Spickermann, T

    1998-01-01

    Collisions of protons with residual gas molecules or the beam screen installed in the vacuum chamber are the main sources for the radiation dose in the LHC arcs. The dose due to proton-gas collisions depends on gas pressure, energy and intensity of the circulating beam. The dose is about equally distributed along the arc and has been calculated in previous papers. Collisions of particles with the beam screen will take place where the beam size is largest - close to focusing quadrupole magnets. For this paper the radiation doses due to particles hitting the beam screen in a quadrupole were calculated with the shower codes GEANT3.21 and FLUKA96.

  19. Model identification methodology for fluid-based inerters

    Science.gov (United States)

    Liu, Xiaofu; Jiang, Jason Zheng; Titurus, Branislav; Harrison, Andrew

    2018-06-01

    Inerter is the mechanical dual of the capacitor via the force-current analogy. It has the property that the force across the terminals is proportional to their relative acceleration. Compared with flywheel-based inerters, fluid-based forms have advantages of improved durability, inherent damping and simplicity of design. In order to improve the understanding of the physical behaviour of this fluid-based device, especially caused by the hydraulic resistance and inertial effects in the external tube, this work proposes a comprehensive model identification methodology. Firstly, a modelling procedure is established, which allows the topological arrangement of the mechanical networks to be obtained by mapping the damping, inertance and stiffness effects directly to their respective hydraulic counterparts. Secondly, an experimental sequence is followed, which separates the identification of friction, stiffness and various damping effects. Furthermore, an experimental set-up is introduced, where two pressure gauges are used to accurately measure the pressure drop across the external tube. The theoretical models with improved confidence are obtained using the proposed methodology for a helical-tube fluid inerter prototype. The sources of remaining discrepancies are further analysed.

  20. The Influence of Suspended Inert Solid Particles on Zinc Corrosion

    DEFF Research Database (Denmark)

    Bech-Nielsen, Gregers

    1996-01-01

    The rate of corrosion of electroplated zinc in near-neutral chloride solutions can be lowered by as much as 75% by adding fine, inert particles of substances such as MnO2, Fe3O4, SiC and TiN to the well-stirred solution. Spreading of local areas of etching is also stopped. Copyright (C) 1996...

  1. Consolidating NASA's Arc Jets

    Science.gov (United States)

    Balboni, John A.; Gokcen, Tahir; Hui, Frank C. L.; Graube, Peter; Morrissey, Patricia; Lewis, Ronald

    2015-01-01

    The paper describes the consolidation of NASA's high powered arc-jet testing at a single location. The existing plasma arc-jet wind tunnels located at the Johnson Space Center were relocated to Ames Research Center while maintaining NASA's technical capability to ground-test thermal protection system materials under simulated atmospheric entry convective heating. The testing conditions at JSC were reproduced and successfully demonstrated at ARC through close collaboration between the two centers. New equipment was installed at Ames to provide test gases of pure nitrogen mixed with pure oxygen, and for future nitrogen-carbon dioxide mixtures. A new control system was custom designed, installed and tested. Tests demonstrated the capability of the 10 MW constricted-segmented arc heater at Ames meets the requirements of the major customer, NASA's Orion program. Solutions from an advanced computational fluid dynamics code were used to aid in characterizing the properties of the plasma stream and the surface environment on the calorimeters in the supersonic flow stream produced by the arc heater.

  2. ALICE-ARC integration

    International Nuclear Information System (INIS)

    Anderlik, C; Gregersen, A R; Kleist, J; Peters, A; Saiz, P

    2008-01-01

    AliEn or Alice Environment is the Grid middleware developed and used within the ALICE collaboration for storing and processing data in a distributed manner. ARC (Advanced Resource Connector) is the Grid middleware deployed across the Nordic countries and gluing together the resources within the Nordic Data Grid Facility (NDGF). In this paper we will present our approach to integrate AliEn and ARC, in the sense that ALICE data management and job processing can be carried out on the NDGF infrastructure, using the client tools available in AliEn. The inter-operation has two aspects, one is the data management part and the second the job management aspect. The first aspect was solved by using dCache across NDGF to handle data. Therefore, we will concentrate on the second part. Solving it, was somewhat cumbersome, mainly due to the different computing models employed by AliEn and ARC. AliEN uses an Agent based pull model while ARC handles jobs through the more 'traditional' push model. The solution comes as a module implementing the functionalities necessary to achieve AliEn job submission and management to ARC enabled sites

  3. Electrode erosion in arc discharges at atmospheric pressure

    Science.gov (United States)

    Hardy, T. L.

    1985-01-01

    An experimental investigation was performed in an effort to measure and increase lifetime of electrodes in an arcjet thruster. The electrode erosion of various anode and cathode materials was measured after tests in an atmospheric pressure nitrogen arc discharge at powers less than 1 kW. A free-burning arc configuration and a constricted arc configuration were used to test the materials. Lanthanum hexboride and thoriated tungsten had low cathode erosion rates while thoriated tungsten and pure tungsten had the lowest anode erosion rates of the materials tested. Anode cooling, reverse gas flow, an external magnetic fields were all found to reduce electrode mass loss.

  4. Energy Balance in DC Arc Plasma Melting Furnace

    International Nuclear Information System (INIS)

    Zhao Peng; Meng Yuedong; Yu Xinyao; Chen Longwei; Jiang Yiman; Nie Guohua; Chen Mingzhou

    2009-01-01

    In order to treat hazardous municipal solid waste incinerator's (MSWI) fly ash, a new DC arc plasma furnace was developed. Taking an arc of 100 V/1000 A DC as an example, the heat transfer characteristics of the DC arc plasma, ablation of electrodes, heat properties of the fly ash during melting, heat transfer characteristics of the flue gas, and heat loss of the furnace were analyzed based on the energy conservation law, so as to achieve the total heat information and energy balance during plasma processing, and to provide a theoretical basis for an optimized design of the structure and to improve energy efficiency. (plasma technology)

  5. FFTF gas processing systems

    International Nuclear Information System (INIS)

    Halverson, T.G.

    1977-01-01

    The design and operation of the two radioactive gas processing systems at the Fast Flux Test Facility (FFTF) exemplifies the concept that will be used in the first generation of Liquid Metal Fast Breeder Reactors (LMFBR's). The two systems, the Radioactive Argon Processing System (RAPS) and the Cell Atmosphere Processing System (CAPS), process the argon and nitrogen used in the FFTF for cover gas on liquid metal systems and as inert atmospheres in steel lined cells housing sodium equipment. The RAPS specifically processes the argon cover gas from the reactor coolant system, providing for decontamination and eventual reuse. The CAPS processes radioactive gasses from inerted cells and other liquid metal cover gas systems, providing for decontamination and ultimate discharge to the atmosphere. The cryogenic processing of waste gas by both systems is described

  6. Vacuum Arc Ion Sources

    CERN Document Server

    Brown, I.

    2013-12-16

    The vacuum arc ion source has evolved into a more or less standard laboratory tool for the production of high-current beams of metal ions, and is now used in a number of different embodiments at many laboratories around the world. Applications include primarily ion implantation for material surface modification research, and good performance has been obtained for the injection of high-current beams of heavy-metal ions, in particular uranium, into particle accelerators. As the use of the source has grown, so also have the operational characteristics been improved in a variety of different ways. Here we review the principles, design, and performance of vacuum arc ion sources.

  7. The modelling of an SF6 arc in a supersonic nozzle: II. Current zero behaviour of the nozzle arc

    International Nuclear Information System (INIS)

    Zhang, Q; Liu, J; Yan, J D; Fang, M T C

    2016-01-01

    The present work (part II) forms the second part of an investigation into the behaviour of SF 6 nozzle arc. It is concerned with the aerodynamic and electrical behaviour of a transient nozzle arc under a current ramp specified by a rate of current decay (d i /d t ) before current zero and a voltage ramp (d V /d t ) after current zero. The five flow models used in part I [1] for cold gas flow and DC nozzle arcs have been applied to study the transient arc at three stagnation pressures ( P 0 ) and two values of d i /d t for the current ramp, representing a wide range of arcing conditions. An analysis of the physical mechanisms encompassed in each flow model is given with an emphasis on the adequacy of a particular model in describing the rapidly varying arc around current zero. The critical rate of rise of recovery voltage (RRRV) is found computationally and compared with test results of Benenson et al [2]. For transient nozzle arcs, the RRRV is proportional to the square of P 0 , rather than to the square root of P 0 for DC nozzle arcs. The physical mechanisms responsible for the strong dependence of RRRV on P 0 have been investigated. The relative merits of the flow models employed are discussed. (paper)

  8. Arc Heated Scramjet Test Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The Arc Heated Scramjet Test Facility is an arc heated facility which simulates the true enthalpy of flight over the Mach number range of about 4.7 to 8 for free-jet...

  9. Irradiation of inert matrix and mixed oxide fuel in the Halden test reactor

    International Nuclear Information System (INIS)

    Hellwig, Ch.; Kasemeyer, U.

    2001-01-01

    In a new type of fuel, called Inert Matrix Fuel (IMF), plutonium is embedded in a U-free matrix. This offers advantages for more efficient plutonium consumption, higher proliferation resistance, and for inert behaviour later in a waste repository. In the fuel type investigated at PSI, plutonium is dissolved in yttrium-stabilized zirconium oxide (YSZ), a highly radiation-resistant cubic phase, with addition of erbium as burnable poison for reactivity control. A first irradiation experiment of YSZ-based IMF is ongoing in the OECD Material Test Reactor in Halden (HBWR), together with MOX fuel (Rig IFA-651.1). The experiment is described herein and results are presented of the first 120 days of irradiation with an average assembly burnup of 47 kWd/cm 3 . The results are compared with neutronic calculations performed before the experiment, and are used to model the fuel behaviour with the PSI-modified TRANSURANUS code. The measured fuel temperatures are within the expected range. An unexpectedly strong densification of the IMF during the first irradiation cycle does not alter the fuel temperatures. An explanation for this behaviour is proposed. The irradiation at higher linear heat rates during forthcoming cycles will deliver information about the fission gas release behaviour of the IMF. (author)

  10. Irradiation of inert matrix and mixed oxide fuel in the Halden test reactor

    Energy Technology Data Exchange (ETDEWEB)

    Hellwig, Ch.; Kasemeyer, U

    2001-03-01

    In a new type of fuel, called Inert Matrix Fuel (IMF), plutonium is embedded in a U-free matrix. This offers advantages for more efficient plutonium consumption, higher proliferation resistance, and for inert behaviour later in a waste repository. In the fuel type investigated at PSI, plutonium is dissolved in yttrium-stabilized zirconium oxide (YSZ), a highly radiation-resistant cubic phase, with addition of erbium as burnable poison for reactivity control. A first irradiation experiment of YSZ-based IMF is ongoing in the OECD Material Test Reactor in Halden (HBWR), together with MOX fuel (Rig IFA-651.1). The experiment is described herein and results are presented of the first 120 days of irradiation with an average assembly burnup of 47 kWd/cm{sup 3}. The results are compared with neutronic calculations performed before the experiment, and are used to model the fuel behaviour with the PSI-modified TRANSURANUS code. The measured fuel temperatures are within the expected range. An unexpectedly strong densification of the IMF during the first irradiation cycle does not alter the fuel temperatures. An explanation for this behaviour is proposed. The irradiation at higher linear heat rates during forthcoming cycles will deliver information about the fission gas release behaviour of the IMF. (author)

  11. The Optimum Plutonium Inert Matrix Fuel Form for Reactor-Based Plutonium Disposition

    International Nuclear Information System (INIS)

    Tulenko, J.S.; Wang, J.; Acosta, C.

    2004-01-01

    The University of Florida has underway an ongoing research program to validate the economic, operational and performance benefits of developing an inert matrix fuel (IMF) for the disposition of the U.S. weapons plutonium (Pu) and for the recycle of reprocessed Pu. The current fuel form of choice for Pu disposition for the Department of Energy is as a mixed oxide (MOX) (PuO2/UO2). We will show analyses that demonstrate that a Silicon Carbide (SiC) IMF offers improved performance capabilities as a fuel form for Pu recycle and disposition. The reason that UF is reviewing various materials to serve as an inert matrix fuel is that an IMF fuel form can offer greatly reduced Pu and transuranic isotope (TRU) production and also improved thermal performance characteristics. Our studies showed that the Pu content is reduced by an order of magnitude while centerline fuel temperatures are reduced approximately 380 degrees centigrade compared to MOX. These reduced temperatures result in reduced stored heat and thermal stresses in the pellet. The reduced stored heat reduces the consequences of the loss of coolant accident, while the reduced temperatures and thermal stresses yield greatly improved fuel performance. Silicon Carbide is not new to the nuclear industry, being a basic fuel material in gas cooled reactors

  12. Unraveling the diversity in arc volcanic eruption styles: Examples from the Aleutian volcanic arc, Alaska

    Science.gov (United States)

    Larsen, Jessica F.

    2016-11-01

    The magmatic systems feeding arc volcanoes are complex, leading to a rich diversity in eruptive products and eruption styles. This review focuses on examples from the Aleutian subduction zone, encompassed within the state of Alaska, USA because it exhibits a rich diversity in arc structure and tectonics, sediment and volatile influx feeding primary magma generation, crustal magma differentiation processes, with the resulting outcome the production of a complete range in eruption styles from its diverse volcanic centers. Recent and ongoing investigations along the arc reveal controls on magma production that result in diversity of eruptive products, from crystal-rich intermediate andesites to phenocryst-poor, melt-rich silicic and mafic magmas and a spectrum in between. Thus, deep to shallow crustal "processing" of arc magmas likely greatly influences the physical and chemical character of the magmas as they accumulate in the shallow crust, the flow physics of the magmas as they rise in the conduit, and eruption style through differences in degassing kinetics of the bubbly magmas. The broad spectrum of resulting eruption styles thus depends on the bulk magma composition, melt phase composition, and the bubble and crystal content (phenocrysts and/or microlites) of the magma. Those fundamental magma characteristics are in turn largely determined by the crustal differentiation pathway traversed by the magma as a function of tectonic location in the arc, and/or the water content and composition of the primary magmas. The physical and chemical character of the magma, set by the arc differentiation pathway, as it ascends towards eruption determines the kinetic efficiency of degassing versus the increasing internal gas bubble overpressure. The balance between degassing rate and the rate at which gas bubble overpressure builds then determines the conditions of fragmentation, and ultimately eruption intensity.

  13. Electric contact arcing

    International Nuclear Information System (INIS)

    Cuthrell, R.E.

    1976-01-01

    Electrical contacts must function properly in many types of components used in nuclear weapon systems. Design, application, and testing of these components require detailed knowledge of chemical and physical phenomena associated with stockpile storage, stockpile testing, and operation. In the past, investigation of these phenomena has led to significant discoveries on the effects of surface contaminants, friction and wear, and the mechanics of closure on contact performance. A recent investigation of contact arcing phenomena which revealed that, preceding contact closure, arcs may occur at voltages lower than had been previously known is described. This discovery is important, since arcing may damage contacts, and repetitive testing of contacts performed as part of a quality assurance program might produce cumulative damage that would yield misleading life-test data and could prevent proper operation of the contacts at some time in the future. This damage can be avoided by determining the conditions under which arcing occurs, and ensuring that these conditions are avoided in contact testing

  14. Circular arc structures

    KAUST Repository

    Bo, Pengbo; Pottmann, Helmut; Kilian, Martin; Wang, Wen Ping; Wallner, Johannes

    2011-01-01

    and connecting elements as well as repetition of costly parts. This paper proposes so-called circular arc structures as a means to faithfully realize freeform designs without giving up smooth appearance. In contrast to non-smooth meshes with straight edges where

  15. ALICE-ARC integration

    DEFF Research Database (Denmark)

    Anderlik, Csaba; Gregersen, Anders Rhod; Kleist, Josva

    2008-01-01

    Data Grid Facility (NDGF). In this paper we will present our approach to integrate AliEn and ARC, in the sense that ALICE data management and job processing can be carried out on the NDGF infrastructure, using the client tools available in AliEn. The interoperation has two aspects, one is the data...

  16. THE ARC TRAIL

    African Journals Online (AJOL)

    INTRODUCTION. The project, carried out by the 1985 Conservation. Team at Durban Girls1 High School, consisted of three main aims- Awareness, Recreation and conservation, which were incorporated into the naming of the ARC trail. The trail is situated in suburban Durban where it was felt that it was important to ...

  17. ARC Software and Models

    Science.gov (United States)

    Archives RESEARCH ▼ Research Areas Ongoing Projects Completed Projects SOFTWARE CONTACT ▼ Primary Contacts Researchers External Link MLibrary Deep Blue Software Archive Most research conducted at the ARC produce software code and methodologies that are transferred to TARDEC and industry partners. These

  18. ALICE: ARC integration

    CERN Document Server

    Anderlik, C; Kleist, J; Peters, A; Saiz, P

    2008-01-01

    AliEn or Alice Environment is the Grid middleware developed and used within the ALICE collaboration for storing and processing data in a distributed manner. ARC (Advanced Resource Connector) is the Grid middleware deployed across the Nordic countries and gluing together the resources within the Nordic Data Grid Facility (NDGF). In this paper we will present our approach to integrate AliEn and ARC, in the sense that ALICE data management and job processing can be carried out on the NDGF infrastructure, using the client tools available in AliEn. The inter-operation has two aspects, one is the data management part and the second the job management aspect. The first aspect was solved by using dCache across NDGF to handle data. Therefore, we will concentrate on the second part. Solving it, was somewhat cumbersome, mainly due to the different computing models employed by AliEn and ARC. AliEN uses an Agent based pull model while ARC handles jobs through the more 'traditional' push model. The solution comes as a modu...

  19. The development of shock wave overpressure driven by channel expansion of high current impulse discharge arc

    Science.gov (United States)

    Xiong, Jia-ming; Li, Lee; Dai, Hong-yu; Wu, Hai-bo; Peng, Ming-yang; Lin, Fu-chang

    2018-03-01

    During the formation of a high current impulse discharge arc, objects near the discharge arc will be strongly impacted. In this paper, a high power, high current gas switch is used as the site of the impulse discharge arc. The explosion wave theory and the arc channel energy balance equation are introduced to analyze the development of the shock wave overpressure driven by the high current impulse discharge arc, and the demarcation point of the arc channel is given, from which the energy of the arc channel is no longer converted into shock waves. Through the analysis and calculation, it is found that the magnitude of the shock wave overpressure caused by impulse discharge arc expansion is closely related to the arc current rising rate. The arc shock wave overpressure will undergo a slow decay process and then decay rapidly. The study of this paper will perform the function of deepening the understanding of the physical nature of the impulse arc discharge, which can be used to explain the damage effect of the high current impulse discharge arc.

  20. Simulation and Experimental Study of Arc Column Expansion After Ignition in Low-Voltage Circuit Breakers

    Institute of Scientific and Technical Information of China (English)

    MA Qiang; RONG Mingzhe; WU Yi; XU Tiejun; SUN Zhiqiang

    2008-01-01

    The dynamicprocess of arc pressure and corresponding arc column expansion, which is the main feature after arc ignition and has a significant effect on the breaking behaviour of low -voltage circuit breakers, is studied. By constructing a three dimensional mathematical model of air arc plasma and adopting the Control Volume Method, the parameters of arc plasma including temperature and pressure axe obtained. The variations of pressure field and temperature field with time are simulated. The result indicates that there are six stages for the process of arc column expansion according to the variation of pressure in arc chamber. In the first stage, the maximal pressure locates in the region close to cathode, and in the second stage the maximal pressure shifts to the region close to the anode. In the third stage, the pressure difference between the middle of arc column and the ambient gas is very large, so the arc column begins to expand apparently. In the fourth stage, the pressure wave propagates towards both ends and the maximal pressure appears at the two ends when the pressure wave reaches both sidewalls. In the fifth stage, the pressure wave is reflected and collides in the middle of the arc chamber. In the last stage, the propagation and reflection of pressure wave will repeat several times until a steady burning state is reached. In addition, the experimental results of arc column expansion, corresponding to the arc pressure variation, are presented to verify the simulation results.