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Sample records for industrial steam systems

  1. An Isothermal Steam Expander for an Industrial Steam Supplying System

    Directory of Open Access Journals (Sweden)

    Chen-Kuang Lin

    2015-01-01

    Full Text Available Steam is an essential medium used in the industrial process. To ensure steam quality, small and middle scale boilers are often adopted. However, because a higher steam pressure (compared to the necessary steam pressure is generated, the boiler’s steam pressure will be reduced via a pressure regulator before the steam is directed through the process. Unfortunately, pressure is somewhat wasted during the reducing process. Therefore, in order to promote energy efficiency, a pressure regulator is replaced by a steam expander. With this steam expander, the pressure will be transformed into mechanical energy and extracted during the expansion process. A new type of isothermal steam expander for an industrial steam supplying system will be presented in the paper. The isothermal steam expander will improve the energy efficiency of a traditional steam expander by replacing the isentropic process with an isothermal expansion process. With this, steam condensation will decrease, energy will increase, and steam quality will be improved. Moreover, the mathematical model of the isothermal steam expander will be established by using the Schmidt theory, the same principle used to analyze Stirling engines. Consequently, by verifying the correctness of the theoretical model for the isothermal steam expander using experimental data, a prototype of 100 c.c. isothermal steam expander is constructed.

  2. Improving Steam System Performance: A Sourcebook for Industry

    Energy Technology Data Exchange (ETDEWEB)

    2002-06-01

    The sourcebook is a reference for industrial steam system users, outlining opportunities to improve steam system performance. This Sourcebook is designed to provide steam system users with a reference that describes the basic steam system components, outlines opportunities for energy and performance improvements, and discusses the benefits of a systems approach in identifying and implementing these improvement opportunities. The Sourcebook is divided into the following three main sections: Section 1: Steam System Basics--For users unfamiliar with the basics of steam systems, or for users seeking a refresher, a brief discussion of the terms, relationships, and important system design considerations is provided. Users already familiar with industrial steam system operation may want to skip this section. This section describes steam systems using four basic parts: generation, distribution, end use, and recovery. Section 2: Performance Improvement Opportunities--This section discusses important factors that should be considered when industrial facilities seek to improve steam system performance and to lower operating costs. This section also provides an overview of the finance considerations related to steam system improvements. Additionally, this section discusses several resources and tools developed by the U. S. Department of Energy's (DOE) BestPractices Steam Program to identify and assess steam system improvement opportunities. Section 3: Programs, Contacts, and Resources--This section provides a directory of associations and other organizations involved in the steam system marketplace. This section also provides a description of the BestPractices Steam Program, a directory of contacts, and a listing of available resources and tools, such as publications, software, training courses, and videos.

  3. Implementation and rejection of industrial steam system energy efficiency measures

    International Nuclear Information System (INIS)

    Therkelsen, Peter; McKane, Aimee

    2013-01-01

    Steam systems consume approximately one third of energy applied at US industrial facilities. To reduce energy consumption, steam system energy assessments have been conducted on a wide range of industry types over the course of 5 years through the Energy Savings Assessment (ESA) program administered by the US Department of Energy (US DOE). ESA energy assessments result in energy efficiency measure recommendations that are given potential energy and energy cost savings and potential implementation cost values. Saving and cost metrics that measure the impact recommended measures will have at facilities, described as percentages of facility baseline energy and energy cost, are developed from ESA data and used in analyses. Developed savings and cost metrics are examined along with implementation and rejection rates of recommended steam system energy efficiency measures. Based on analyses, implementation of steam system energy efficiency measures is driven primarily by cost metrics: payback period and measure implementation cost as a percentage of facility baseline energy cost (implementation cost percentage). Stated reasons for rejecting recommended measures are primarily based upon economic concerns. Additionally, implementation rates of measures are not only functions of savings and cost metrics, but time as well. - Highlights: ► We examine uptake/rejection of industrial steam system energy efficiency measures. ► We examine metrics that correspond to uptake/rejection of recommended measures. ► We examine barriers hindering steam system energy efficiency measure implementation. ► Uptake/rejection of steam measures is linked to potential cost metrics. ► Increased uptake of measures and uptake of more costly measures increases with time

  4. Aerogel-Based Insulation for Industrial Steam Distribution Systems

    Energy Technology Data Exchange (ETDEWEB)

    John Williams

    2011-03-30

    Thermal losses in industrial steam distribution systems account for 977 trillion Btu/year in the US, more than 1% of total domestic energy consumption. Aspen Aerogels worked with Department of Energy’s Industrial Technologies Program to specify, develop, scale-up, demonstrate, and deliver Pyrogel XT®, an aerogel-based pipe insulation, to market to reduce energy losses in industrial steam systems. The product developed has become Aspen’s best selling flexible aerogel blanket insulation and has led to over 60 new jobs. Additionally, this product has delivered more than ~0.7 TBTU of domestic energy savings to date, and could produce annual energy savings of 149 TBTU by 2030. Pyrogel XT’s commercial success has been driven by it’s 2-4X better thermal performance, improved durability, greater resistance to corrosion under insulation (CUI), and faster installation times than incumbent insulation materials.

  5. Implementation and Rejection of Industrial Steam System Energy Efficiency Measures

    Energy Technology Data Exchange (ETDEWEB)

    Therkelesen, Peter [Environmental Energy Technologies Division Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); McKane, Aimee [Environmental Energy Technologies Division Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States)

    2013-05-01

    Steam systems consume approximately one third of energy applied at U.S. industrial facilities. To reduce energy consumption, steam system energy assessments have been conducted on a wide range of industry types over the course of five years through the Energy Savings Assessment (ESA) program administered by the U.S. Department of Energy (U.S. DOE). ESA energy assessments result in energy efficiency measure recommendations that are given potential energy and energy cost savings and potential implementation cost values. Saving and cost metrics that measure the impact recommended measures will have at facilities, described as percentages of facility baseline energy and energy cost, are developed from ESA data and used in analyses. Developed savings and cost metrics are examined along with implementation and rejection rates of recommended steam system energy efficiency measures. Based on analyses, implementation of steam system energy efficiency measures is driven primarily by cost metrics: payback period and measure implementation cost as a percentage of facility baseline energy cost (implementation cost percentage). Stated reasons for rejecting recommended measures are primarily based upon economic concerns. Additionally, implementation rates of measures are not only functions of savings and cost metrics, but time as well.

  6. Improving Steam System Performance: A Sourcebook for Industry, Second Edition

    Energy Technology Data Exchange (ETDEWEB)

    None

    2012-02-23

    This sourcebook is designed to provide steam system users with a reference that describes the basic steam system components, outlines opportunities for energy and performance improvements, and discusses the benefits of a systems approach in identifying and implementing these improvement opportunities. The sourcebook is divided into three main sections: steam system basics, performance improvement opportunities, and where to find help.

  7. Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries: Main Report

    Energy Technology Data Exchange (ETDEWEB)

    2002-10-01

    This report assesses steam generation and use in the pulp and paper, chemical, and petroleum refining industries, and estimates the potential for energy savings from implementation of steam system performance and efficiency improvements.

  8. Steam system opportunity assessment for the pulp and paper, chemical manufacturing, and petroleum refining industries: Main report

    Energy Technology Data Exchange (ETDEWEB)

    None, None

    2002-10-01

    This report assesses steam generation and use in the pulp and paper, chemical, and petroleum refining industries, and estimates the potential for energy savings from implementation of steam system performance and efficiency improvements.

  9. Economic feasibility of an energy efficiency project for a steam distribution system in a chemical industry

    Directory of Open Access Journals (Sweden)

    Flavia Melo Menezes

    2017-12-01

    Full Text Available The burning of fossil fuels majorly contributes to the increase in global warming, and it represents 93% of greenhouse gases emissions in the chemical industry. Most of the energy demand in this sector is associated with steam systems, where 1/3 of the energy efficiency opportunities are located in its distribution system. However, most of the literature focuses on the design of new systems. Those that deal with existing systems, not always use simple and available methods. Furthermore, they address energy losses of steam systems only due to thermal insulation, ignoring those due to leakages of traps. Given this context, the purpose of this paper is to determine the economic feasibility of an energy efficiency project for a steam distribution system in a chemical industry, located in the metropolitan region of Salvador, Brazil. First, the energy lost in the steam distribution system through heat insulation and steam traps was estimated by applying thermodynamic principles, and technic consulting, respectively. Then, investments were estimated using commercial prices for new thermal insulation and steam traps. Finally, an economic evaluation of the improvement project was made, through the construction of a cash flow, and calculation of economic indicators: payback time, net present value (NPV, and internal rate of return (IRR. Economic indicators showed that the project is economically viable. The NPV and IRR reached approximately 5 million reais, and 66% per year, respectively. Additionally, this project also had social and environmental benefits, such as a reduction in greenhouse gases emissions, and increased local water availability.

  10. Improving Steam System Performance: A Sourcebook for Industry, Second Edition (Book) (Revised)

    Energy Technology Data Exchange (ETDEWEB)

    2012-10-01

    Improving Steam System Performance: A Sourcebook for Industry was developed for the U.S. Department of Energy's (DOE) Advanced Manufacturing Office (AMO), formerly the Industrial Technologies Program. AMO undertook this project as a series of sourcebook publications. Other topics in this series include: compressed air systems, pumping systems, fan systems, process heating and motor and drive systems. For more information about program resources, see AMO in the Where to Find Help section of this publication.

  11. Steam systems in industry: Energy use and energy efficiency improvement potentials

    International Nuclear Information System (INIS)

    Einstein, Dan; Worrell, Ernst; Khrushch, Marta

    2001-01-01

    Steam systems are a part of almost every major industrial process today. Thirty-seven percent of the fossil fuel burned in US industry is burned to produce steam. In this paper we will establish baseline energy consumption for steam systems. Based on a detailed analysis of boiler energy use we estimate current energy use in boilers in U.S. industry at 6.1 Quads (6.4 EJ), emitting almost 66 MtC in CO(sub 2) emissions. We will discuss fuels used and boiler size distribution. We also describe potential savings measures, and estimate the economic energy savings potential in U.S. industry (i.e. having payback period of 3 years or less). We estimate the nationwide economic potential, based on the evaluation of 16 individual measures in steam generation and distribution. The analysis excludes the efficient use of steam and increased heat recovery. Based on the analysis we estimate the economic potential at 18-20% of total boiler energy use, resulting in energy savings approximately 1120-1190 TBtu ( 1180-1260 PJ). This results in a reduction of CO(sub 2) emissions equivalent to 12-13 MtC

  12. Comparison of Integrated Gasifier-Combined Cycle and AFB-steam turbine systems for industrial cogeneration

    Science.gov (United States)

    Nainiger, J. J.; Abbott, J. M.; Burns, R. K.

    1981-01-01

    In the cogeneration technology alternatives study (CTAS) a number of advanced coal fired systems were examined and systems using a integrated coal gasifier IGCC or a fluid bed combustor AFB were found to yield attractive cogeneration results in industrial cogeneration applications. A range of site requirements and cogeneration sizing strategies using ground rules based on CTAS were used in comparing an IGCC and an AFB. The effect of time variations in site requirements and the sensitivity to fuel and electricity price assumptions are examined. The economic alternatives of industrial or utility ownership are also considered. The results indicate that the IGCC system has potentially higher fuel and emission savings and could be an attractive option for utility ownership. The AFB steam turbine system has a potentially higher return on investment and could be attractive assuming industrial ownership.

  13. An Industrial Steam Distillation

    Science.gov (United States)

    Potter, Frederick S.; Schuerch, Conrad

    1975-01-01

    Describes an undergraduate chemistry experiment which demonstrates the use of codistillation for the separation of substances of low volatility from nonvolatiles. Pine gum is separated into turpentine and rosin by means of codistillation with steam at temperatures above 100 degrees centigrade. (MLH)

  14. Nuclear process steam for industry

    International Nuclear Information System (INIS)

    Seddon, W.A.

    1981-11-01

    A joint industrial survey funded by the Bruce County Council, the Ontario Energy Corporation and Atomic Energy of Canada Limited was carried out with the cooperation of Ontario Hydro and the Ontario Ministry of Industry and Tourism. Its objective was to identify and assess the future needs and interest of energy-intensive industries in an Industrial Energy Park adjacent to the Bruce Nuclear Power Development. The Energy Park would capitalize on the infrastructure of the existing CANDU reactors and Ontario Hydro's proven and unique capability to produce steam, as well as electricity, at a cost currently about half that from a comparable coal-fired station. Four industries with an integrated steam demand of some 1 x 10 6 lb/h were found to be prepared to consider seriously the use of nuclear steam. Their combined plants would involve a capital investment of over $200 million and provide jobs for 350-400 people. The high costs of transportation and the lack of docking facilities were considered to be the major drawbacks of the Bruce location. An indication of steam prices would be required for an over-all economic assessment

  15. Steam generator blowdown system upgrades

    International Nuclear Information System (INIS)

    Lee, Tien P.; Kim, David H.; Jindal, Krishan K.

    2004-01-01

    The steam generator blowdown (SGBD) system is used to remove impurities from the steam generators in order to maintain steam generator (SG) water chemistry within specifications. The original SGBD systems at Diablo Canyon power plant (DCPP) were designed in the early 1970s, and since that time the industry has changed its practices regarding water chemistry. DCPP has operated its SGBD system above its design flow rate. This resulted in a history of high maintenance and unreliable operation. Subsequently, DCPP implemented extensive modifications in order to accommodate the higher industry standard flow rates. These modifications resulted in a more reliable and rugged system. Additionally, significant savings were realized due to an increase in net plant output and a reduction in the required plant makeup water by recovering steam generator blowdown. (author)

  16. Steam Digest 2001: Office of Industrial Technologies

    Energy Technology Data Exchange (ETDEWEB)

    None, None

    2002-01-01

    Steam Digest 2001 chronicles Best Practices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  17. Steam atmosphere drying exhaust steam recompression system

    Science.gov (United States)

    Becker, F.E.; Smolensky, L.A.; Doyle, E.F.; DiBella, F.A.

    1994-03-08

    This invention relates to a heated steam atmosphere drying system comprising dryer in combination with an exhaust recompression system which is extremely energy efficient and eliminates dangers known to air dryers. The system uses superheated steam as the drying medium, which recirculates through the system where its heat of evaporation and heat of compression is recovered, thereby providing a constant source of heat to the drying chamber. The dryer has inlets whereby feedstock and superheated steam are fed therein. High heat transfer and drying rates are achieved by intimate contact of the superheated steam with the particles being dried. The dryer comprises a vessel which enables the feedstock and steam to enter and recirculate together. When the feedstock becomes dry it will exit the dryer with the steam and become separated from the steam through the use of a curvilinear louver separator (CLS). The CLS enables removal of fine and ultrafine particles from the dryer. Water vapor separated from the particles in the CLS as superheated steam, may then be recovered and recirculated as steam through the use of a compressor to either directly or indirectly heat the dryer, and a heat exchanger or a heater to directly provide heat to the dryer. This system not only provides a very efficient heat transfer system but results in a minimum carry-over of ultrafine particles thereby eliminating any explosive hazard. 17 figures.

  18. Design of a system using CPC collectors to collect solar energy and to produce industrial process steam

    Energy Technology Data Exchange (ETDEWEB)

    Hsieh, C.K.

    1979-08-01

    A system has been designed to use CPC collectors to collect solar energy and to generate steam for industrial process heat purposes. The system is divided into two loops with the collectors in the collector loop to operate a preheater and the collectors in the boiler loop to heat water to elevated pressures and temperatures. A flash boiler is used to throttle the heated water to steam. Two types of CPC collectors are chosen. In the collector loop the CPC collectors are fitted with concentric tube receivers. In the boiler loop the collectors employ heat pipes to transmit heat. This design is able to alleviate the scaling and plumbing problems. A fragile receiver tube can also be employed without rupture difficulties. The thermal processes in the collectors were analyzed using a computer modeling. The results were also used to develop a thermodynamic analysis of the total system. Calculations show that the design is technically feasible. The CPC collector is shown to have an efficiency that is very weakly dependent on its operating temperatures, which makes the collector particularly attractive in high temperature applications.

  19. Experiences with industrial solar process steam generation in Jordan

    Science.gov (United States)

    Krüger, Dirk; Berger, Michael; Mokhtar, Marwan; Willwerth, Lisa; Zahler, Christian; Al-Najami, Mahmoud; Hennecke, Klaus

    2017-06-01

    At the Jordanian pharmaceuticals manufacturing company RAM Pharma a solar process heat supply has been constructed by Industrial Solar GmbH in March 2015 and operated since then (Figure 1). The collector field consists of 394 m² of linear Fresnel collectors supplying saturated steam to the steam network at RAM Pharma at about 6 bar gauge. In the frame of the SolSteam project funded by the German Federal Ministry for Economic Affairs and Energy (BMWi) the installation has been modified introducing an alternative way to separate water and steam by a cyclone. This paper describes the results of experiments with the cyclone and compares the operation with a steam drum. The steam production of the solar plant as well as the fuel demand of the steam boiler are continuously monitored and results are presented in this paper.

  20. Steam Turbine Control Valve Stiction Effect on Power System Stability

    International Nuclear Information System (INIS)

    Halimi, B.

    2010-01-01

    One of the most important problems in power system dynamic stability is low frequency oscillations. This kind of oscillation has significant effects on the stability and security of the power system. In some previous papers, a fact was introduced that a steam pressure continuous fluctuation in turbine steam inlet pipeline may lead to a kind of low frequency oscillation of power systems. Generally, in a power generation plant, steam turbine system composes of some main components, i.e. a boiler or steam generator, stop valves, control valves and turbines that are connected by piping. In the conventional system, the turbine system is composed with a lot of stop and control valves. The steam is provided by a boiler or steam generator. In an abnormal case, the stop valve shuts of the steal flow to the turbine. The steam flow to the turbine is regulated by controlling the control valves. The control valves are provided to regulate the flow of steam to the turbine for starting, increasing or decreasing the power, and also maintaining speed control with the turbine governor system. Unfortunately, the control valve has inherent static friction (stiction) nonlinearity characteristics. Industrial surveys indicated that about 20-30% of all control loops oscillate due to valve problem caused by this nonlinear characteristic. In this paper, steam turbine control valve stiction effect on power system oscillation is presented. To analyze the stiction characteristic effect, firstly a model of control valve and its stiction characteristic are derived by using Newton's laws. A complete tandem steam prime mover, including a speed governing system, a four-stage steam turbine, and a shaft with up to for masses is adopted to analyze the performance of the steam turbine. The governor system consists of some important parts, i.e. a proportional controller, speed relay, control valve with its stiction characteristic, and stem lift position of control valve controller. The steam turbine has

  1. Steam Generator Inspection Planning Expert System

    International Nuclear Information System (INIS)

    Rzasa, P.

    1987-01-01

    Applying Artificial Intelligence technology to steam generator non-destructive examination (NDE) can help identify high risk locations in steam generators and can aid in preparing technical specification compliant eddy current test (ECT) programs. A steam Generator Inspection Planning Expert System has been developed which can assist NDE or utility personnel in planning ECT programs. This system represents and processes its information using an object oriented declarative knowledge base, heuristic rules, and symbolic information processing, three artificial intelligence based techniques incorporated in the design. The output of the system is an automated generation of ECT programs. Used in an outage inspection, this system significantly reduced planning time

  2. Steam generating system in LMFBR type reactors

    International Nuclear Information System (INIS)

    Kurosawa, Katsutoshi.

    1984-01-01

    Purpose: To suppress the thermal shock loads to the structures of reactor system and secondary coolant system, for instance, upon plant trip accompanying turbine trip in the steam generation system of LMFBR type reactors. Constitution: Additional feedwater heater is disposed to the pipeway at the inlet of a steam generator in a steam generation system equipped with a closed loop extended from a steam generator by way of a gas-liquid separator, a turbine and a condensator to the steam generator. The separated water at high temperature and high pressure from a gas-liquid separator is heat exchanged with coolants flowing through the closed loop of the steam generation system in non-contact manner and, thereafter, introduced to a water reservoir tank. This can avoid the water to be fed at low temperature as it is to the steam generator, whereby the thermal shock loads to the structures of the reactor system and the secondary coolant system can be suppressed. (Moriyama, K.)

  3. High performance steam development. Final report, Phase No. 3: 1500{degree}F steam plant for industrial cogeneration prototype development tests

    Energy Technology Data Exchange (ETDEWEB)

    Duffy, T.; Schneider, P.

    1996-01-01

    As a key part of DOE`s and industry`s R&D efforts to improve the efficiency, cost, and emissions of power generation, a prototype High Performance Steam System (HPSS) has been designed, built, and demonstrated. The world`s highest temperature ASME Section I coded power plant successfully completed over 100 hours of development tests at 1500{degrees}F and 1500 psig on a 56,000 pound per hour steam generator, control valve and topping turbine at an output power of 5500 hp. This development advances the HPSS to 400{degrees}F higher steam temperature than the current best technology being installed around the world. Higher cycle temperatures produce higher conversion efficiencies and since steam is used to produce the large majority of the world`s power, the authors expect HPSS developments will have a major impact on electric power production and cogeneration in the twenty-first century. Coal fueled steam plants now produce the majority of the United States electric power. Cogeneration and reduced costs and availability of natural gas have now made gas turbines using Heat Recovery Steam Generators (HRSG`s) and combined cycles for cogeneration and power generation the lowest cost producer of electric power in the United States. These gas fueled combined cycles also have major benefits in reducing emissions while reducing the cost of electricity. Development of HPSS technology can significantly improve the efficiency of cogeneration, steam plants, and combined cycles. Figure 2 is a TS diagram that shows the HPSS has twice the energy available from each pound of steam when expanding from 1500{degrees}F and 1500 psia to 165 psia (150 psig, a common cogeneration process steam pressure). This report describes the prototype component and system design, and results of the 100-hour laboratory tests. The next phase of the program consists of building up the steam turbine into a generator set, and installing the power plant at an industrial site for extended operation.

  4. Solar production of industrial process steam for the Lone Star Brewery. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Deffenbaugh, D.M.; Watkins, P.V.; Hugg, S.B.; Kulesz, J.J.; Decker, H.E.; Powell, R.C.

    1979-06-29

    This report outlines the detailed design and system analysis of a solar industrial process steam system for the Lone Star Brewery. The industrial plant has an average natural gas usage of 12.7 MMcf per month. The majority of this energy goes to producing process steam of 125 psi and 353/sup 0/F at about 50,000 lb/h, with this load dropping to about 6000 lb/h on the weekends. The maximum steam production of the solar energy system is about 1700 lb/h. The climatic conditions at the industrial site give 50% of the possible amount of sunshine during the winter months and more than 70% during the summer months. The long-term yearly average daily total radiation on a horizontal surface is 1574 Btu/day-ft/sup 2/, the long-term yearly average daytime ambient temperature is 72/sup 0/F, and the percentage of clear day insolation received on the average day of the year is 62%. The solar steam system will consist of 9450 ft/sup 2/ of Solar Kinetics T-700 collectors arranged in fifteen 90-ft long rows through which 67.5 gpm of Therminol T-55 is pumped. This hot Therminol then transfers the heat collected to a Patterson-Kelley Series 380 unfired steam boiler. The solar-produced steam is then metered to the industrial process via a standard check valve. The thermal performance of this system is projected to produce about 3 million lbs of steam during an average weather year, which is approximately 3 billion Btu's. As with any prototype system, this steam system cannot be justified for purely economic reasons. It is estimated, however, that if the cost of the collectors can be reduced to a mass production level of $3 per lb then this type of system would be cost effective in about six years with the current government incentives and a fuel escalation rate of 10%. This period can be shortened by a combination of an increased investment tax credit and an accelerated depreciation.

  5. Challenges and Strength of Current Industrial Energy Efficiency Management Practices in Steam Industries

    Science.gov (United States)

    Nkosi, S. B.; Pretorius, J. H. C.

    2017-07-01

    The aim of this study is to achieve greater output by examining the existing way of coordinating the determined attempts of Steam Industries in South Africa to successfully reach a sustainable industrial development by using energy source adequately in a more competent way. Furthermore into the study we look at obstacles that prevent and those that leads to maximum utilization of energy management measures and also highlights the effects of implementing cheap available energy source in South Africa. The investigation and analysis have shown that energy is not well managed in Steam Industries and that the use of energy is minimized and not fully utilized due to poor management and lack of knowledge. Another detection was that lack of government structured and strategic measures of implementing and motivating the use of energy effectively. The effective and rational use of available power by Steam Industries in South Africa is a key player in developing a sustainable industrial development. The use of energy efficiency management strategies has contributed an increase in economic and improve environmentally friendly in the industrial sector. The slow pace adoption of energy saving and cost effective management programmes are negatively impacting on the benefits to Steam Industries in South Africa. In conclusion the study finds that the economy can be boosted by implementing energy efficiency management programmes and environmentally friendly. These will also stabilize the negative impact of energy raising prices.

  6. Steam Digest 2002

    Energy Technology Data Exchange (ETDEWEB)

    2003-11-01

    Steam Digest 2002 is a collection of articles published in the last year on steam system efficiency. DOE directly or indirectly facilitated the publication of the articles through it's BestPractices Steam effort. Steam Digest 2002 provides a variety of operational, design, marketing, and program and program assessment observations. Plant managers, engineers, and other plant operations personnel can refer to the information to improve industrial steam system management, efficiency, and performance.

  7. Utilizing Philippine Calatrava coal-diesel oil mixture (CDOM) as alternative fuel for industrial steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Archie B. Maglaya [De La Salle University, Manila (Philippines). Department of Mechanical Engineering

    2005-01-01

    The fast depletion of fuel oil and the continuous increase in the demand for power is a global issue. In the Philippines, the demand for diesel oil is expected to increase significantly in a 20-year period as projected by the Department of Energy. In line with the Philippine Government's thrust to lessen the dependence on imported energy, the agenda for the search for alternative fuel is highly prioritized. Thus, this paper presents the results of the study on performance analysis and efficiency test of a diesel oil fired industrial steam generator using Philippine Calatrava coal-diesel oil mixture (CDOM) as alternative fuel. A computer program was developed in HyperText Markup Language (HTML{copyright}) and JavaScript{copyright} to aid the computation of the adiabatic flame temperature from the governing system of equations based on the heat interaction between CDOM fuel, combustion air and products of combustion to determine the most desirable alternative fuel. Actual experimentation for the determination of CDOM fuel properties was also conducted to verify the alternative fuel selected through theoretical calculations. Results showed that the CDOM fuel with a particle size passing 75 {mu}m (-200 mesh) sieve having a proportion of 5% pulverized coal-95% diesel oil and 10% pulverized coal-90% diesel oil could be handled throughout the test with no degradation of the industrial steam generator. The steam generator efficiency using diesel oil is close to the steam generator efficiency using both CDOM fuels. 20 refs., 5 figs., 4 tabs.

  8. Steam 80 steam generator instrumentation

    International Nuclear Information System (INIS)

    Carson, W.H.; Harris, H.H.

    1980-01-01

    This paper describes two special instrumentation packages in an integral economizer (preheater) steam generator of one of the first System 80 plants scheduled to go into commercial operation. The purpose of the instrumentation is to obtain accurate operating information from regions of the secondary side of the steam generator inaccessible to normal plant instrumentation. In addition to verification of the System 80 steam generator design predictions, the data obtained will assist in verification of steam generator thermal/hydraulic computer codes developed for generic use in the industry

  9. Mathematical modeling of control system for the experimental steam generator

    Directory of Open Access Journals (Sweden)

    Podlasek Szymon

    2016-01-01

    Full Text Available A steam generator is an essential unit of each cogeneration system using steam machines. Currently one of the cheapest ways of the steam generation can be application of old steam generators came from army surplus store. They have relatively simple construction and in case of not so exploited units – quite good general conditions, and functionality of mechanical components. By contrast, electrical components and control systems (mostly based on relay automatics are definitely obsolete. It is not possible to use such units with cooperation of steam bus or with steam engines. In particular, there is no possibility for automatically adjustment of the pressure and the temperature of the generated steam supplying steam engines. Such adjustment is necessary in case of variation of a generator load. The paper is devoted to description of improvement of an exemplary unit together with construction of the measurement-control system based on a PLC. The aim was to enable for communication between the steam generator and controllers of the steam bus and steam engines in order to construction of a complete, fully autonomic and maintenance-free microcogeneration system.

  10. Condensation induced water hammer in steam supply system

    International Nuclear Information System (INIS)

    Andrews, P.B.; Antaki, G.A.; Rawls, G.B.; Gutierrez, B.J.

    1995-01-01

    The accidental mixing of steam and water usually leads to condensation induced water hammer. THis phenomenon is not uncommon in the power and process industries, and is of particular concern due to the high energies which accompany steam transients. The paper discusses the conditions which lead to a recent condensation induced water hammer in a 150 psig steam supply header. The insuing structural damage, inspection and repairs are described. Finally, a list of design cautions are presented to help minimize the potential for condensation induced water hammer in steam lines

  11. Determining the potential volume of industrial process steam to be generated in nuclear facilities

    International Nuclear Information System (INIS)

    Jobsky, T.

    1990-01-01

    The present study serves to determine the market potential of nuclear energy for industrial process steam supply according to branches and sites in the Federal Republic of Germany (excluding the new East German Laender). On the nuclear plant side two HTR reference plants with different unit powers of 200 MWth (HTR-Modul) and 100 MWth are investigated. An essential result in analysing the nuclear market potential is the finding that the number of potential users and sites will triple if smaller unit sizes were introduced. This corresponds to an increase in nuclear plant potential from 28 units of 200 MWth each to 91 units of 100 MWth on the assumptions made in this study. A comparison of economic efficiency between fossil-fired power production plants and the HTR-Modul shows the competitiveness of nuclear process steam and electricity production in the base load range. A single-site evaluation for the centres of energy demand competes conceptually with a combined heat supply by nuclear long-distance energy. This integrated supply concept makes it possible to supply considerably more industrial companies with process steam while reducing the number of sites, since the heat requirements of smaller sites can also be covered by the integrated system. (orig.) [de

  12. Thermochemically recuperated and steam cooled gas turbine system

    Science.gov (United States)

    Viscovich, Paul W.; Bannister, Ronald L.

    1995-01-01

    A gas turbine system in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas.

  13. Steam cooling system for a gas turbine

    Science.gov (United States)

    Wilson, Ian David; Barb, Kevin Joseph; Li, Ming Cheng; Hyde, Susan Marie; Mashey, Thomas Charles; Wesorick, Ronald Richard; Glynn, Christopher Charles; Hemsworth, Martin C.

    2002-01-01

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows.

  14. Solar production of industrial process steam ranging in temperature from 300/sup 0/F to 550/sup 0/F (Phase I). Volume 1. Final report, September 30, 1978-June 30, 1979

    Energy Technology Data Exchange (ETDEWEB)

    1979-06-30

    This section summarizes the Foster Wheeler Development Corporation/Dow Chemical Company Phase I solar industrial process steam system and includes a system schematic, a brief system description, general specifications of the major system components, expected system performance, and a cost estimate summary for Phases II and III. The objectives of Phase I are: (1) design a cost-effective solar steam generating system, using state-of-the-art components and technology, to supply steam for Dow Chemical Company's Dalton, Georgia, plant; (2) predict the performance of the solar process steam plant; (3) conduct a safety evaluation and an environmental impact assessment of the solar steam system; (4) conduct an economic analysis to determine the potential economic benefits of a solar-augmented process steam production system compared with an existing fossil-fuel-fired steam generator; and (5) promote the project extensively to make it visible to industry and the general public.

  15. AUTOMATIC CONTROL SYSTEM OF THE DRUM BOILER SUPERHEATED STEAM TEMPERATURE.

    Directory of Open Access Journals (Sweden)

    Juravliov A.A.

    2006-04-01

    Full Text Available The control system of the temperature of the superheated steam of the drum boiler is examined. Main features of the system are the PI-controller in the external control loop and introduction of the functional component of the error signal of the external control loop with the negative feedback of the error signal between the prescribed value of steam flowrate and the signal of the steam flowrate in the exit of the boiler in the internal control loop.

  16. Apparatus and methods of reheating gas turbine cooling steam and high pressure steam turbine exhaust in a combined cycle power generating system

    Science.gov (United States)

    Tomlinson, Leroy Omar; Smith, Raub Warfield

    2002-01-01

    In a combined cycle system having a multi-pressure heat recovery steam generator, a gas turbine and steam turbine, steam for cooling gas turbine components is supplied from the intermediate pressure section of the heat recovery steam generator supplemented by a portion of the steam exhausting from the HP section of the steam turbine, steam from the gas turbine cooling cycle and the exhaust from the HP section of the steam turbine are combined for flow through a reheat section of the HRSG. The reheated steam is supplied to the IP section inlet of the steam turbine. Thus, where gas turbine cooling steam temperature is lower than optimum, a net improvement in performance is achieved by flowing the cooling steam exhausting from the gas turbine and the exhaust steam from the high pressure section of the steam turbine in series through the reheater of the HRSG for applying steam at optimum temperature to the IP section of the steam turbine.

  17. Steam Turbines

    Science.gov (United States)

    1981-01-01

    Turbonetics Energy, Inc.'s steam turbines are used as power generating systems in the oil and gas, chemical, pharmaceuticals, metals and mining, and pulp and paper industries. The Turbonetics line benefited from use of NASA research data on radial inflow steam turbines and from company contact with personnel of Lewis Research Center, also use of Lewis-developed computer programs to determine performance characteristics of turbines.

  18. Stacouf: A new system for automatic processing of eddy current signal from steam generator testing of PWR power plants

    International Nuclear Information System (INIS)

    Ducreux, J.; Eyrolles, P.; Meylogan, T.

    1990-01-01

    A new system called STACOUF will be soon industrialized. The aim is to improve on-site signal processing for eddy testing of steam generators. Testing time, quality and productivity will be improved [fr

  19. Reliability by design - a new approach to SAGD steam systems

    Energy Technology Data Exchange (ETDEWEB)

    Shook, Dave [KemeX Ltd (Canada)

    2011-07-01

    SAGD systems used in industry face a number of reliability issues. These issues are often the result of poor control and can impact production, safety, and lead to damaged equipment. This presentation discusses the importance of considering reliability issues for SAGD systems during the conceptual design phase to ensure that the equipment can be safely and effectively operated. Through the application of control theory and identification studies, it was found that disturbances are created by the OTSG. A thermo-hydraulic model of the OTSG was then completed to determine the different energy changes occurring in the system. The model shows how significant fluctuations in steam quality lead to drastic changes in wall temperature, which in turn impact tube reliability. The presentation shows that by applying control knowledge during the design phase and managing feed disturbances, bitumen production can be increased, damage to equipment can be decreased, and overall safety can be greatly improved.

  20. Diagnostic system of steam generator, especially molten metal heated steam generator

    International Nuclear Information System (INIS)

    Matal, O.; Martoch, J.

    1986-01-01

    A diagnostic system is described and graphically represented consisting of a leak detector, a medium analyzer and sensors placed on the piping connected to the indication sections of both tube plates. The advantage of the designed system consists in the possibility of detecting tube failure immediately on leak formation, especially in generators with duplex tubes. This shortens the period of steam generator shutdown for repair and reduces power losses. The design also allows to make periodical leak tests during planned steam generator shutdowns. (A.K.)

  1. Genetic optimization of steam multi-turbines system

    International Nuclear Information System (INIS)

    Olszewski, Pawel

    2014-01-01

    Optimization analysis of partially loaded cogeneration, multiple-stages steam turbines system was numerically investigated by using own-developed code (C++). The system can be controlled by following variables: fresh steam temperature, pressure, and flow rates through all stages in steam turbines. Five various strategies, four thermodynamics and one economical, which quantify system operation, were defined and discussed as an optimization functions. Mathematical model of steam turbines calculates steam properties according to the formulation proposed by the International Association for the Properties of Water and Steam. Genetic algorithm GENOCOP was implemented as a solving engine for non–linear problem with handling constrains. Using formulated methodology, example solution for partially loaded system, composed of five steam turbines (30 input variables) with different characteristics, was obtained for five strategies. The genetic algorithm found multiple solutions (various input parameters sets) giving similar overall results. In real application it allows for appropriate scheduling of machine operation that would affect equable time load of every system compounds. Also based on these results three strategies where chosen as the most complex: the first thermodynamic law energy and exergy efficiency maximization and total equivalent energy minimization. These strategies can be successfully used in optimization of real cogeneration applications. - Highlights: • Genetic optimization model for a set of five various steam turbines was presented. • Four various thermodynamic optimization strategies were proposed and discussed. • Operational parameters (steam pressure, temperature, flow) influence was examined. • Genetic algorithm generated optimal solutions giving the best estimators values. • It has been found that similar energy effect can be obtained for various inputs

  2. Ecotaxes and their impact in the cost of steam and electric energy generated by a steam turbine system

    International Nuclear Information System (INIS)

    Montero, Gisela

    2006-01-01

    Ecotaxes allow the internalization of costs that are considered externalities associated with polluting industrial process emissions to the atmosphere. In this paper, ecotaxes internalize polluting emissions negative impacts that are added to electricity and steam generated costs of a steam turbine and heat recovery systems from a utilities refinery plant. Steam costs were calculated by means of an exergy analysis tool and Aspen Plus simulation models. Ecotaxes were calculated for specific substances emitted in the refinery flue gases, based on a toxicity and pollution scale. Ecotaxes were generated from a model that includes damages produced to biotic and abiotic resources and considers the relative position of those substances in a toxicity and pollution scale. These ecotaxes were internalized by an exergoeconomic analysis resulting in an increase in the cost per kWh produced. This kind of ecotax is not applied in Mexico. The values of ecotaxes used in the cost determination are referred to the values currently applied by some European countries to nitrogen oxides emissions. (author)

  3. A novel back-up control structure to manage nonroutine steam upsets in industrial methanol distillation columns

    DEFF Research Database (Denmark)

    Udugama, Isuru A.; Zander, Cornina; Mansouri, Seyed Soheil

    2017-01-01

    of these steam flow disturbances and developed two backup control structures to operate the distillation columns within specification during steam flow disturbances. One of the new control structures is based on model predictive control (MPC), while the other is a PID-based control structure with a novel...... supervisory layer to control the column during these non-routine process upsets. These control schemes were tested against realistic reboiler duty disturbances that can occur in an industrial process. The tests revealed that both the MPC and supervisory systems control structures are able to regulate...... the process, even during sudden drops in reboiler duty. However, the cost of implementation and the relative simplicity will likely favour the implementation of the supervisory control structure in an industrial environment....

  4. Apparatus and methods for supplying auxiliary steam in a combined cycle system

    Science.gov (United States)

    Gorman, William G.; Carberg, William George; Jones, Charles Michael

    2002-01-01

    To provide auxiliary steam, a low pressure valve is opened in a combined cycle system to divert low pressure steam from the heat recovery steam generator to a header for supplying steam to a second combined cycle's steam turbine seals, sparging devices and cooling steam for the steam turbine if the steam turbine and gas turbine lie on a common shaft with the generator. Cooling steam is supplied the gas turbine in the combined cycle system from the high pressure steam turbine. Spent gas turbine cooling steam may augment the low pressure steam supplied to the header by opening a high pressure valve whereby high and low pressure steam flows are combined. An attemperator is used to reduce the temperature of the combined steam in response to auxiliary steam flows above a predetermined flow and a steam header temperature above a predetermined temperature. The auxiliary steam may be used to start additional combined cycle units or to provide a host unit with steam turbine cooling and sealing steam during full-speed no-load operation after a load rejection.

  5. Qualification Practices in Nuclear Industry: Steam Generator Eddy Current Probe Qualification

    International Nuclear Information System (INIS)

    Vavrous, M.; Gracin, R.

    2010-01-01

    Through history of nuclear power plant operation, a large number of nuclear power plant forced outages related to tube failures occurred. It resulted with large amount of repair and outage costs, what initiated implementation of regulated practice of periodical tube examination and tube condition monitoring. Purpose of examinations is to detect existing or potential tube degradations that could affect tube integrity and therefore result in forced outages and unwanted costs related to emergency repair activities and loss of ability for electrical power production. With increased examination activities, additional information about steam generator tube condition became available and additional methods for ensuring tube integrity became available. As the number of examination solutions increased, need for validation and assessment of examination methods occurred. For that purpose, a large number of standards and guidelines with its requirements were implemented in nuclear industry regulatory requirements to ensure that adequately validated examinations are applied. With this purpose, qualification requirements for inspection activities were implemented with other requirements. With progress of technology, progress was also achieved in examination methods and more advanced examination methods and advanced inspection systems were developed. This advancement is accompanied by advancement in regulatory requirements regarding inspection and monitoring of tube integrity and condition. Ultimate goal of implementation of qualification processes and its requirements in all aspects of nuclear industry is to achieve minimal rate of forced outages, which would ensure maximum electrical power production capabilities and maximum optimization of operational costs while maintaining safe operation in accordance with environmental policies. This article will focus on qualification of steam generator eddy current bobbin probe.(author).

  6. Human Capital Formation during the First Industrial Revolution: Evidence from the Use of Steam Engines

    NARCIS (Netherlands)

    de Pleijt, Alexandra|info:eu-repo/dai/nl/375805621; Nuvolari, A.; Weisdorf, J.

    2016-01-01

    This paper explores the effect of technological change on human capital formation during the early phases of England’s Industrial Revolution. Following the methodology used in Franck and Galor (2016), we consider the adoption of steam engines as an indicator of technical change, examining the

  7. Draining down of a nuclear steam generating system

    International Nuclear Information System (INIS)

    Jawor, J.C.

    1987-01-01

    The method is described of draining down contained reactor-coolant water from the inverted vertical U-tubes of a vertical-type steam generator in which the upper, inverted U-shaped ends of the tubes are closed and the lower ends thereof are open. The steam generator is part of a nuclear powered steam generating system wherein the reactor coolant water is normally circulated from and back into the reactor via a loop comprising the steam generator and inlet and outlet conduits connected to the lower end of the steam generator. The method comprises continuously introducing a gas which is inert to the system and which is under pressure above atmospheric pressure into at least one of the downwardly facing open ends of each of the U-tubes from below the tube sheet in which the open ends of the U-tubes are mounted adjacent the lower end of the steam generator, while permitting the water to flow out from the open ends of the U-tubes

  8. Remotely installed steam generator nozzle dam system

    International Nuclear Information System (INIS)

    Mc Donald, F.X.; Weisel, E.M.; Schukei, G.E.

    1990-01-01

    This patent describes a method for remotely installing a dam unit in a nozzle or a nuclear steam generator head, the head including a manway. It comprises: mounting an articulated manipulator to an internal surface of the head, the manipulator having a free end which carries a jaw member; positioning the manipulator so that the jaw member is adjacent the manway and substantially on the manway axis; passing a first dam segment through the manway and attaching the jaw member to the first segment; positioning the manipulator so that the jaw member holds the first dam segment on one side of the manway axis; passing a second dam segment through the manway into engagement with the first dam segment to form a dam subassembly; translating the manipulator through the head until the dam subassembly is adjacent the nozzle; advancing the jaw member toward the nozzle until the cam subassembly is positioned substantially at the desired location of the dam unit with respect to the nozzle; and deploying the manipulator to install dam support structure between the dam subassembly and the steam generator, thereby forming an installed dam unit

  9. Bates solar industrial process-steam application: preliminary design review

    Energy Technology Data Exchange (ETDEWEB)

    1980-01-07

    The design is analyzed for a parabolic trough solar process heat system for a cardboard corrugation fabrication facility in Texas. The program is briefly reviewed, including an analysis of the plant and process. The performance modeling for the system is discussed, and the solar system structural design, collector subsystem, heat transport and distribution subsystem are analyzed. The selection of the heat transfer fluid, and ullage and fluid maintenance are discussed, and the master control system and data acquisition system are described. Testing of environmental degradation of materials is briefly discussed. A brief preliminary cost analysis is included. (LEW)

  10. Investing in efficient industrial boiler systems in China and Vietnam

    International Nuclear Information System (INIS)

    Yang Ming; Dixon, Robert K.

    2012-01-01

    Energy efficiency in industrial boiler steam systems can be very low due to old technologies, improper design and non-optimal operation of the steam systems. Solutions include efficiency assessments and investments in steam system optimizations, education and training for operators of the systems. This paper presents case studies on assessing and investing in boiler steam systems in China and Vietnam. Methodologies and approaches for data collection and analyses were designed specifically for each of the two countries. This paper concludes: (1) investing in energy efficiency in industrial boiler steam system in China and Vietnam are cost effective; (2) government should not sent national energy efficiency standards lower than that of energy companies or energy equipment manufactures. - Highlights: ► GEF successfully catalyzed investment in industrial energy efficiency boilers in China in 1990s. ► With about $100 million of investment by the GEF/World Bank/Chinese government, the project will mitigate 40 million tons of CO 2 by 2019. ► This generated lowest unit cost of carbon reduction in the world: about $2.5 per ton of CO 2 mitigation. ► Investing in energy efficiency in industrial boiler steam system today in Vietnam will be the same cost effective as in China: $2.1 per ton of CO 2 mitigation.

  11. Energy saving potentials for industrial steam boilers - findings from the ecodesign process

    OpenAIRE

    Aydemir, Ali; Braimakis, Konstantinos; Rohde, Clemens; Karellas, Sotirios; Ostrander, Berit

    2015-01-01

    Ecodesign is an important instrument of European energy policy making, which drives technological development and leads to significant energy savings by improving the environmental performance of energy-related products. Minimum energy performance standards and voluntary agreements which have been introduced under the Ecodesign Directive and so far concern more than 20 different product groups. One of the product groups currently investigated for possible regulation includes industrial steam ...

  12. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    International Nuclear Information System (INIS)

    Pappx, L.

    1994-01-01

    After modification of Dukovany NPP steam generator feedwater system, the increased concentration of minerals was measured in the cold leg of modified steam generator. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators, has focused this attention on the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of flow distribution in the secondary side of SG was developed. (Author)

  13. Development of main steam safety valve set pressure evaluating system

    International Nuclear Information System (INIS)

    Oketani, Koichiro; Manabe, Yoshihisa.

    1991-01-01

    A main steam safety valve set pressure test is conducted for all valves during every refueling outage in Japan's PWRs. Almost all operations of the test are manually conducted by a skilled worker. In order to obtain further reliability and reduce the test time, an automatic test system using a personnel computer has been developed in accordance with system concept. Quality assurance was investigated to fix system specifications. The prototype of the system was manufactured to confirm the system reliability. The results revealed that this system had high accuracy measurement and no adverse influence on the safety valve. This system was concluded to be applicable for actual use. (author)

  14. ASTRID power conversion system: Assessment on steam and gas options

    International Nuclear Information System (INIS)

    Laffont, Guy; Cachon, Lionel; Jourdain, Vincent; Fauque, Jean Marie

    2013-01-01

    Conclusion: ◆ Two power conversion systems have been investigated for the ASTRID prototype. ◆ Steam PCS: • Most mature system based on a well-developed turbomachinery technology. • High plant efficiency. • Studies on steam generators designs and leak detection systems in progress with the aim of reducing the risk of large SWRs and of limiting its consequences. • Design and licensing safety assessment of a SFR must deal with the Sodium Water Air reaction (SWAR). ◆ Gas PCS: • Strong advantage as it inherently eliminates the SWR and SWAR risks. • Very innovative option: major breakthroughs but feasibility and viability not yet demonstrated. • Remaining technological challenges but no showstopper indentified. • General architecture: investigations in progress to improve performances, operability and maintainability

  15. Pure intelligent monitoring system for steam economizer trips

    Directory of Open Access Journals (Sweden)

    Basim Ismail Firas

    2017-01-01

    Full Text Available Steam economizer represents one of the main equipment in the power plant. Some steam economizer's behavior lead to failure and shutdown in the entire power plant. This will lead to increase in operating and maintenance cost. By detecting the cause in the early stages maintain normal and safe operational conditions of power plant. However, these methodologies are hard to be achieved due to certain boundaries such as system learning ability and the weakness of the system beyond its domain of expertise. The best solution for these problems, an intelligent modeling system specialized in steam economizer trips have been proposed and coded within MATLAB environment to be as a potential solution to insure a fault detection and diagnosis system (FDD. An integrated plant data preparation framework for 10 trips was studied as framework variables. The most influential operational variables have been trained and validated by adopting Artificial Neural Network (ANN. The Extreme Learning Machine (ELM neural network methodology has been proposed as a major computational intelligent tool in the system. It is shown that ANN can be implemented for monitoring any process faults in thermal power plants. Better speed of learning algorithms by using the Extreme Learning Machine has been approved as well.

  16. Design of fault tolerant control system for steam generator using

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Myung Ki; Seo, Mi Ro [Korea Electric Power Research Institute, Taejon (Korea, Republic of)

    1998-12-31

    A controller and sensor fault tolerant system for a steam generator is designed with fuzzy logic. A structure of the proposed fault tolerant redundant system is composed of a supervisor and two fuzzy weighting modulators. A supervisor alternatively checks a controller and a sensor induced performances to identify which part, a controller or a sensor, is faulty. In order to analyze controller induced performance both an error and a change in error of the system output are chosen as fuzzy variables. The fuzzy logic for a sensor induced performance uses two variables : a deviation between two sensor outputs and its frequency. Fuzzy weighting modulator generates an output signal compensated for faulty input signal. Simulations show that the proposed fault tolerant control scheme for a steam generator regulates well water level by suppressing fault effect of either controllers or sensors. Therefore through duplicating sensors and controllers with the proposed fault tolerant scheme, both a reliability of a steam generator control and sensor system and that of a power plant increase even more. 2 refs., 9 figs., 1 tab. (Author)

  17. Bio-syngas production from agro-industrial biomass residues by steam gasification.

    Science.gov (United States)

    Pacioni, Tatiana Ramos; Soares, Diniara; Domenico, Michele Di; Rosa, Maria Fernanda; Moreira, Regina de Fátima Peralta Muniz; José, Humberto Jorge

    2016-12-01

    This study evaluated the steam gasification potential of three residues from Brazilian agro-industry by assessing their reaction kinetics and syngas production at temperatures from 650 to 850°C and a steam partial pressure range of 0.05 to 0.3bar. The transition temperature between kinetic control and diffusion control regimes was identified. Prior to the gasification tests, the raw biomasses, namely apple pomace, spent coffee grounds and sawdust, were pyrolyzed in a fixed-bed quartz tubular reactor under controlled conditions. Gasification tests were performed isothermally in a magnetic suspension thermobalance and the reaction products were analyzed by a gas chromatograph with TCD/FID detectors. According to the characterization results, the samples presented higher carbon and lower volatile matter contents than the biomasses. Nevertheless, all of the materials had high calorific value. Syngas production was influenced by both temperature and steam partial pressure. Higher concentrations of H 2 and CO were found in the conversion range of 50-80% and higher concentrations of CO 2 in conversions around 10%, for all the gasified biochars. The H 2 /CO decreased with increasing temperature, mainly in kinetic control regime, in the lower temperature range. The results indicate the gasification potential of Brazilian biomass residues and are an initial and important step in the development of gasification processes in Brazil. Copyright © 2016 Elsevier Ltd. All rights reserved.

  18. Optimizing the Heat Exchanger Network of a Steam Reforming System

    DEFF Research Database (Denmark)

    Nielsen, Mads Pagh; Korsgaard, Anders Risum; Kær, Søren Knudsen

    2004-01-01

    Proton Exchange Membrane (PEM) based combined heat and power production systems are highly integrated energy systems. They may include a hydrogen production system and fuel cell stacks along with post combustion units optionally coupled with gas turbines. The considered system is based on a natural...... gas steam reformer along with gas purification reactors to generate clean hydrogen suited for a PEM stack. The temperatures in the various reactors in the fuel processing system vary from around 1000°C to the stack temperature at 80°C. Furthermore, external heating must be supplied to the endothermic...

  19. Screening reactor steam/water piping systems for water hammer

    International Nuclear Information System (INIS)

    Griffith, P.

    1997-09-01

    A steam/water system possessing a certain combination of thermal, hydraulic and operational states, can, in certain geometries, lead to a steam bubble collapse induced water hammer. These states, operations, and geometries are identified. A procedure that can be used for identifying whether an unbuilt reactor system is prone to water hammer is proposed. For the most common water hammer, steam bubble collapse induced water hammer, six conditions must be met in order for one to occur. These are: (1) the pipe must be almost horizontal; (2) the subcooling must be greater than 20 C; (3) the L/D must be greater than 24; (4) the velocity must be low enough so that the pipe does not run full, i.e., the Froude number must be less than one; (5) there should be void nearby; (6) the pressure must be high enough so that significant damage occurs, that is the pressure should be above 10 atmospheres. Recommendations on how to avoid this kind of water hammer in both the design and the operation of the reactor system are made

  20. Synthesis and optimization of steam system networks. 2. Multiple steam levels

    CSIR Research Space (South Africa)

    Price, T

    2010-08-01

    Full Text Available The use of steam in heat exchanger networks (HENs) can be reduced by the application of heat integration with the intention of debottlenecking the steam boiler and indirectly reducing the water requirement [Coetzee and Majozi. Ind. Eng. Chem. Res...

  1. On synthesis and optimization of steam system networks. 3. Pressure drop consideration

    CSIR Research Space (South Africa)

    Price, T

    2010-08-01

    Full Text Available Heat exchanger networks in steam systems are traditionally designed to operate in parallel. Coetzee and Majozi (Ind. Eng. Chem. Res. 2008, 47, 4405-4413) found that by reusing steam condensate within the network the steam flow rate could be reduced...

  2. Heat transfer during condensation of steam from steam-gas mixtures in the passive safety systems of nuclear power plants

    Science.gov (United States)

    Portnova, N. M.; Smirnov, Yu B.

    2017-11-01

    A theoretical model for calculation of heat transfer during condensation of multicomponent vapor-gas mixtures on vertical surfaces, based on film theory and heat and mass transfer analogy is proposed. Calculations were performed for the conditions implemented in experimental studies of heat transfer during condensation of steam-gas mixtures in the passive safety systems of PWR-type reactors of different designs. Calculated values of heat transfer coefficients for condensation of steam-air, steam-air-helium and steam-air-hydrogen mixtures at pressures of 0.2 to 0.6 MPa and of steam-nitrogen mixture at the pressures of 0.4 to 2.6 MPa were obtained. The composition of mixtures and vapor-to-surface temperature difference were varied within wide limits. Tube length ranged from 0.65 to 9.79m. The condensation of all steam-gas mixtures took place in a laminar-wave flow mode of condensate film and turbulent free convection in the diffusion boundary layer. The heat transfer coefficients obtained by calculation using the proposed model are in good agreement with the considered experimental data for both the binary and ternary mixtures.

  3. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    International Nuclear Information System (INIS)

    Papp, L.

    1995-01-01

    After modification of Dukovany NPP steam generator (SG) feedwater system, the increased concentration of minerals was measured in the cold leg of modified SG. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators has focused the attention to the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of the flow distribution in the secondary side of SG was developed

  4. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Papp, L. [Inst. of Material Engineering, Ostrava (Switzerland)

    1995-12-31

    After modification of Dukovany NPP steam generator (SG) feedwater system, the increased concentration of minerals was measured in the cold leg of modified SG. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators has focused the attention to the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of the flow distribution in the secondary side of SG was developed.

  5. Ukraine Steam Partnership

    Energy Technology Data Exchange (ETDEWEB)

    Gurvinder Singh

    2000-02-15

    The Ukraine Steam Partnership program is designed to implement energy efficiency improvements in industrial steam systems. These improvements are to be made by the private plants and local government departments responsible for generation and delivery of energy to end-users. One of the activities planned under this program was to provide a two-day training workshop on industrial steam systems focusing on energy efficiency issues related to the generation, distribution, and consumption of steam. The workshop was geared towards plant managers, who are not only technically oriented, but are also key decision makers in their respective companies. The Agency for Rational Energy Use and Ecology (ARENA-ECO), a non-governmental, not-for-profit organization founded to promote energy efficiency and environmental protection in Ukraine, in conjunction with the Alliance staff in Kiev sent out invitations to potential participants in all the regions of Ukraine. The purpose of this report is the describe the proceedings from the workshop and provide recommendations from the workshop's roundtable discussion. The workshop was broken down into two main areas: (1) Energy efficient boiler house steam generation; and Energy efficient steam distribution and consumption. The workshop also covered the following topics: (1) Ukrainian boilers; (2) Water treatment systems; (3) A profile of UKRESCO (Ukrainian Energy Services Company); (4) Turbine expanders and electricity generation; (5) Enterprise energy audit basics; and (6) Experience of steam use in Donetsk oblast.

  6. Imitative modeling automatic system Control of steam pressure in the main steam collector with the influence on the main Servomotor steam turbine

    Science.gov (United States)

    Andriushin, A. V.; Zverkov, V. P.; Kuzishchin, V. F.; Ryzhkov, O. S.; Sabanin, V. R.

    2017-11-01

    The research and setting results of steam pressure in the main steam collector “Do itself” automatic control system (ACS) with high-speed feedback on steam pressure in the turbine regulating stage are presented. The ACS setup is performed on the simulation model of the controlled object developed for this purpose with load-dependent static and dynamic characteristics and a non-linear control algorithm with pulse control of the turbine main servomotor. A method for tuning nonlinear ACS with a numerical algorithm for multiparametric optimization and a procedure for separate dynamic adjustment of control devices in a two-loop ACS are proposed and implemented. It is shown that the nonlinear ACS adjusted with the proposed method with the regulators constant parameters ensures reliable and high-quality operation without the occurrence of oscillations in the transient processes the operating range of the turbine loads.

  7. Ethanol production from industrial hemp: effect of combined dilute acid/steam pretreatment and economic aspects

    DEFF Research Database (Denmark)

    Gunnarsson, Ingólfur Bragi; Svensson, Sven-Erik; Prade, Thomas

    2014-01-01

    In the present study, combined steam (140-180 °C) and dilute-acid pre-hydrolysis (0.0-2.0%) were applied to industrial hemp (Cannabis sativa L.), as pretreatment for lignocellulosic bioethanol production. The influence of the pretreatment conditions and cultivation type on the hydrolysis and etha......In the present study, combined steam (140-180 °C) and dilute-acid pre-hydrolysis (0.0-2.0%) were applied to industrial hemp (Cannabis sativa L.), as pretreatment for lignocellulosic bioethanol production. The influence of the pretreatment conditions and cultivation type on the hydrolysis...... and ethanol yields were also evaluated. Pretreatment with 1% sulfuric acid at 180 °C resulted in the highest glucose yield (73-74%) and ethanol yield of 75-79% (0.38-0.40 g-ethanol/g-glucose). Taking into account the costs of biomass processing, from field to ethanol facility storage, the field-dried hemp...... pretreated at the optimal conditions showed positive economic results. The type of hemp cultivation (organic or conventional) did not influence significantly the effectiveness of the pretreatment and subsequent enzymatic hydrolysis and ethanol fermentation....

  8. Simulation of main steam and feedwater system of full scope simulator for Qinshan 300 MW Nuclear Power Unit

    International Nuclear Information System (INIS)

    Zhao Xiaoyu

    1996-01-01

    The simulation of main steam and feedwater system is the most important and maximal part in secondary circuit model, including all of main steam and feedwater's thermal-hydraulic properties, except heat-exchange of secondary side of steam generator. It simulates main steam header, steam power in each stage of turbine, moisture separator-reheater, deaerator, condenser, high pressure and low pressure heater, auxiliary feedwater and main steam bypass in full scope

  9. An integrated leak detection system for the ALMR steam generator

    International Nuclear Information System (INIS)

    Dayal, Y.; Gaubatz, D.C.; Wong, K.K.; Greene, D.A.

    1995-01-01

    The steam generator (SG) of the Advanced Liquid Metal Reactor (ALMR) system serves as a heat exchanger between the shell side secondary loop hot liquid sodium and the tube side water/steam mixture. A leak in the tube will result in the injection of the higher pressure water/steam into the sodium and cause an exothermic sodium-water reaction. An initial small leak (less than 1 gm/sec) can escalate into an intermediate size leak in a relatively short time by self enlargement of the original flaw and by initiating leaks in neighboring tubes. If not stopped, complete rupture of one or more tubes can cause injection rates of thousands of gm/sec and result in the over pressurization of the secondary loop rupture disk and dumping of the sodium to relieve pressure. The down time associated with severe sodium-water reaction damage has great adverse economic consequence. An integrated leak detection system (ILDS) has been developed which utilizes both chemical and acoustic sensors for improved leak detection. The system provides SG leak status to the reactor operator and is reliable enough to trigger automatic control action to protect the SG. The ILDS chemical subsystem uses conventional in-sodium and cover gas hydrogen detectors and incorporates knowledge based effects due to process parameters for improved reliability. The ILDS acoustic subsystem uses an array of acoustic sensors and incorporates acoustic beamforming technology for highly reliable and accurate leak identification and location. The new ILDS combines the small leak detection capability of the chemical system with the reliability and rapid detection/location capability of the acoustic system to provide a significantly improved level of protection for the SG over a wide range of operation conditions. (author)

  10. Functional performance of the helical coil steam generator, Consolidated Nuclear Steam Generator (CNSG) IV system. Executive summary report

    International Nuclear Information System (INIS)

    Watson, G.B.

    1975-10-01

    The objective of this project was to study the functional performance of the CNSG - IV helical steam generator to demonstrate that the generator meets steady-state and transient thermal-hydraulic performance specifications and that secondary flow instability will not be a problem. Economic success of the CNSG concepts depends to a great extent on minimizing the size of the steam generator and the reactor vessel for ship installation. Also, for marine application the system must meet stringent specifications for operating stability, transient response, and control. The full-size two-tube experimental unit differed from the CNSG only in the number of tubes and the mode of primary flow. In general, the functional performance test demonstrated that the helical steam generator concept will exceed the specified superheat of 35F at 100% load. The experimental measured superheat at comparable operating conditions was 95F. Testing also revealed that available computer codes accurately predict trends and overall performance characteristics

  11. Industrialized Information Systems Development

    DEFF Research Database (Denmark)

    Havn, Erling; Bansler, Jørgen P.

    1996-01-01

    The production of application software is rapidly being industrialized. Computer manufacturers and software houses produce a rapidly growing number of generic software applications and systems, and more and more user companies choose to build their computer-based information systems with such gen......The production of application software is rapidly being industrialized. Computer manufacturers and software houses produce a rapidly growing number of generic software applications and systems, and more and more user companies choose to build their computer-based information systems...

  12. Steam pretreatment of dry and ensiled industrial hemp for ethanol production

    Energy Technology Data Exchange (ETDEWEB)

    Sipos, Balint; Reczey, Kati [Budapest University of Technology and Economics, Department of Applied Biotechnology and Food Science, Szt. Gellert ter 4., H-1111 Budapest (Hungary); Kreuger, Emma; Bjoernsson, Lovisa [Lund University, Department of Biotechnology, P.O. Box 124, SE-221 00 Lund (Sweden); Svensson, Sven-Erik [Swedish University of Agricultural Sciences, Department of Agriculture - Farming Systems, Technology and Product Quality, P.O. Box 104, SE-230 53 Alnarp (Sweden); Zacchi, Guido [Lund University, Department of Chemical Engineering, P.O. Box 124, SE-221 00 Lund (Sweden)

    2010-12-15

    Biomass can be converted into liquid and gaseous biofuels with good efficiency. In this study, the conversion of industrial hemp (Cannabis sativa L.), a biomass source that can be cultivated with a high biomass yield per hectare, was used. Steam pretreatment of dry and ensiled hemp was investigated prior to ethanol production. The pretreatment efficiency was evaluated in terms of sugar recovery and polysaccharide conversion in the enzymatic hydrolysis step. For both materials, impregnation with 2% SO{sub 2} followed by steam pretreatment at 210 C for 5 min were found to be the optimal conditions leading to the highest overall yield of glucose. Simultaneous saccharification and fermentation experiments carried out with optimised pretreatment conditions resulted in ethanol yields of 163 g kg{sup -1} ensiled hemp (dry matter) (71% of the theoretical maximum) and 171 g kg{sup -1} dry hemp (74%), which corresponds to 206-216 l Mg{sup -1} ethanol based on initial dry material. (author)

  13. State-of-the-art steam generator on-line chemistry monitoring system

    International Nuclear Information System (INIS)

    Mac Koul, L.J.; Mc Clendon, M.E.; Richards, J.E.; Wozniak, S.M.

    1986-01-01

    Recent understanding of corrosion mechanisms has changed the industry's approach to one of establishing and maintaining proper water chemistry conditions to increase steam generator life and availability. A rigorous sampling and analysis program, along with management's commitment to proper water chemistry, are integral to the success of this approach. This paper describes Virginia Power's recent commitment to better maintenance of secondary side water chemistry conditions at its nuclear power stations through an on-line, comprehensive, state-of-the-art chemistry monitoring system

  14. Innovated feed water distributing system of VVER steam generators

    International Nuclear Information System (INIS)

    Matal, O.; Sousek, P.; Simo, T.; Lehota, M.; Lipka, J.; Slugen, V.

    2000-01-01

    Defects in feed water distributing system due to corrosion-erosion effects have been observed at many VVER 440 steam generators (SG). Therefore analysis of defects origin and consequently design development and testing of a new feed water distributing system were performed. System tests in-situ supported by calculations and comparison of measured and calculated data were focused on demonstration of long term reliable operation, definition of water flow and water chemical characteristics at the SG secondary side and their measurements and study of dynamic characteristics needed for the innovated feed water distributing system seismic features approval. The innovated feed water distributing system was installed in the SGs of two VVER units already. (author)

  15. Feasibility study: comparison of coal- and nuclear-fueled alternatives for process steam and by product electrical power generation for the PPG Industries, Incorporated Plant Site, Lake Charles, Louisiana

    Energy Technology Data Exchange (ETDEWEB)

    1978-07-01

    The purpose of the study was to evaluate the technical and economic feasibility of a small, (365 MWt) nuclear reactor for supplying process steam and electricity as a replacement for energy sources using increasingly scarce natural gas or oil. The PPG Industries, Incorporated Plant Site at Lake Charles, Louisiana, was chosen as representative of industrial installations that require sizeable amounts of process steam and electricity. For comparison purposes conventional coal-fired boilers were also evaluated. It was determined that both nuclear- and coal-based process energy supply systems are technically feasible. For the specific steam/electricity demands at the reference site, the coal-fired plant proved to be economically more attractive than the nuclear units. For an application requiring a base-loaded supply of saturated steam, utilizing full reactor capacity, the nuclear option appears competitive for coal costing $40/ton in 1978 dollars.

  16. Industrial Data Systems, Inc.

    OpenAIRE

    Joseph Kavanaugh; Nancy Green; Dennis Schnell; Carol J. Cumber

    2002-01-01

    Industrial Date Systems Corporation (IDS) is a Houston-based general engineering and services firm targeted toward the energy industry. Founded in 1985, the company has grown to annual revenues of $17 million in FY2000, sixty-three percent from engineering and the remainder from its manufacturing and air handling divisions. Recently, IDS has acquired Petrocon Engineering, a much larger oilfield engineering and services from with FY2000 revenues of $68 million. Together, they potentially will ...

  17. Ethanol production from industrial hemp: effect of combined dilute acid/steam pretreatment and economic aspects.

    Science.gov (United States)

    Kuglarz, Mariusz; Gunnarsson, Ingólfur B; Svensson, Sven-Erik; Prade, Thomas; Johansson, Eva; Angelidaki, Irini

    2014-07-01

    In the present study, combined steam (140-180°C) and dilute-acid pre-hydrolysis (0.0-2.0%) were applied to industrial hemp (Cannabis sativa L.), as pretreatment for lignocellulosic bioethanol production. The influence of the pretreatment conditions and cultivation type on the hydrolysis and ethanol yields was also evaluated. Pretreatment with 1% sulfuric acid at 180°C resulted in the highest glucose yield (73-74%) and ethanol yield of 75-79% (0.38-0.40 g-ethanol/g-glucose). Taking into account the costs of biomass processing, from field to ethanol facility storage, the field-dried hemp pretreated at the optimal conditions showed positive economic results. The type of hemp cultivation (organic or conventional) did not influence significantly the effectiveness of the pretreatment as well as subsequent enzymatic hydrolysis and ethanol fermentation. Copyright © 2014 Elsevier Ltd. All rights reserved.

  18. THERMODYNAMICAL ANALYSIS OF HIGH-PRESSURE FEED WATER HEATER IN STEAM PROPULSION SYSTEM DURING EXPLOITATION

    OpenAIRE

    Mrzljak, Vedran; Poljak, Igor; Medica-Viola, Vedran

    2017-01-01

    Nowadays diesel engines prevail as ship propulsion. However, steam propulsion is still primary drive for LNG carriers. In the presented paper high-pressure feed water heater was analyzed, as one of the essential components in LNG carrier steam propulsion system. Measurements of all operating parameters (fluid streams) at the analyzed heat exchanger inlets and outlets were performed. Change of the operating parameters was measured at different steam system loads, not at full load as usual. Thr...

  19. Water and steam sampling systems; Provtagningssystem foer vatten och aanga

    Energy Technology Data Exchange (ETDEWEB)

    Hellman, Mats

    2009-10-15

    The supervision of cycle chemistry can be divided into two parts, the sampling system and the chemical analysis. In modern steam generating plants most of the chemical analyses are carried out on-line. The detection limits of these analyzers are pushed downward to the ppt-range (parts per trillion), however the analyses are not more correct than the accuracy of the sampling system. A lot of attention has been put to the analyzers and the statistics to interpret the results but the sampling procedures has gained much less attention. This report aims to give guidance of the considerations to be made regarding sampling systems. Sampling is necessary since most analysis of interesting parameters cannot be carried out in- situ on-line in the steam cycle. Today's on-line instruments for pH, conductivity, silica etc. are designed to meet a water sample at a temperature of 10-30 deg C. This means that the sampling system has to extract a representative sample from the process, transport and cool it down to room temperature without changing the characteristics of the fluid. In the literature research work, standards and other reports can be found. Although giving similar recommendations in most aspects there are some discrepancies that may be confusing. This report covers all parts in the sampling system: Sample points and nozzles; Sample lines; Valves, regulating and on-off; Sample coolers; Temperature, pressure and flow rate control; Cooling water; and Water recovery. On-line analyzers connecting to the sampling system are not covered. This report aims to clarify what guidelines are most appropriate amongst the existing ones. The report should also give guidance to the design of the sampling system in order to achieve representative samples. In addition to this the report gives an overview of the fluid mechanics involved in sampling. The target group of this report is owners and operators of steam generators, vendors of power plant equipment, consultants working in

  20. Reliability study: steam generation and distribution system, Portsmouth Gaseous Diffusion Plant

    International Nuclear Information System (INIS)

    Baker, F.E.; Davis, E.L.; Dent, J.T.; Walters, D.E.; West, R.M.

    1982-10-01

    A reliability study for determining the ability of the Steam Generation and Distribution System to provide reliable and adequate service through the year 2000 has been completed. This study includes an evaluation of the X-600 Steam Plant and the steam distribution system. The Steam Generation and Distribution System is in good overall condition, but to maintain this condition, the reliability study team made twelve recommendations. Eight of the recommendations are for repair or replacement of existing equipment and have a total estimated cost of $540,000. The other four recommendations are for additional testing, new procedure implementation, or continued investigations

  1. Multi-Sector General Permit Annual Industrial Storm Water Training, TA-3-22 Power and Steam Plant (Sector 0)

    Energy Technology Data Exchange (ETDEWEB)

    Shendo, Marwin Patrick [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2015-01-12

    This report offers training for employees who work at TA-3-22, the Power and Steam Plant that move product, metal, and other pollutants like oil, fuel, equipment, pumps, etc. outside or that work outside with industrial materials exposed to storm water.

  2. Correction of Pressure Drop in Steam and Water System in Performance Test of Boiler

    Science.gov (United States)

    Liu, Jinglong; Zhao, Xianqiao; Hou, Fanjun; Wu, Xiaowu; Wang, Feng; Hu, Zhihong; Yang, Xinsen

    2018-01-01

    Steam and water pressure drop is one of the most important characteristics in the boiler performance test. As the measuring points are not in the guaranteed position and the test condition fluctuation exsits, the pressure drop test of steam and water system has the deviation of measuring point position and the deviation of test running parameter. In order to get accurate pressure drop of steam and water system, the corresponding correction should be carried out. This paper introduces the correction method of steam and water pressure drop in boiler performance test.

  3. A Rule-Based Industrial Boiler Selection System

    Science.gov (United States)

    Tan, C. F.; Khalil, S. N.; Karjanto, J.; Tee, B. T.; Wahidin, L. S.; Chen, W.; Rauterberg, G. W. M.; Sivarao, S.; Lim, T. L.

    2015-09-01

    Boiler is a device used for generating the steam for power generation, process use or heating, and hot water for heating purposes. Steam boiler consists of the containing vessel and convection heating surfaces only, whereas a steam generator covers the whole unit, encompassing water wall tubes, super heaters, air heaters and economizers. The selection of the boiler is very important to the industry for conducting the operation system successfully. The selection criteria are based on rule based expert system and multi-criteria weighted average method. The developed system consists of Knowledge Acquisition Module, Boiler Selection Module, User Interface Module and Help Module. The system capable of selecting the suitable boiler based on criteria weighted. The main benefits from using the system is to reduce the complexity in the decision making for selecting the most appropriate boiler to palm oil process plant.

  4. MIND. Optimization method for industrial energy systems

    Energy Technology Data Exchange (ETDEWEB)

    Nilsson, Katarina.

    1990-04-01

    It is of great importance to encourage the consciousness of energy demand and energy conservation issues in industrial applications as the potential for savings in many cases is very good. The MIND optimization method is a tool for life cycle cost minimization of a flexible range of industrial energy systems. It can be used in analyses of energy systems in response to changes within the systems, changes of the boundary conditions and synthesis of industrial energy systems. The aim is to find an optimal structure in the energy system where several alternative process routes and kinds of energy are available. Equipment alternatives may concern choices of recondition, exchange, new tehnology, time of investment and size considerations. Energy can be supplied to the industrial energy system as electricity, steam and with various kinds of fuel. Energy and material flows are represented in the optimization as well as non-linearities in energy demand functions and investment cost functions. Boundary conditions and process variations can be represented with a time division where the length of each time step and the number of time steps can be chosen. Two applications are presented to show the flexibility of the MIND method, heat treating processes in the engineering industry and milk processing in a dairy. (36 refs.).

  5. Saferad industrial radiography system

    International Nuclear Information System (INIS)

    Lima, Wallace Aparecido de

    2005-01-01

    The Saferad industrial radiography system is a system for execution of radiographic tests that provide small rays of insulation compared to conventional techniques. The system consists of a special irradiator that can be operated in three modes of exposure: Projection, Directional, and Panoramic with a set of collimators for different diameters of tubes, which collimate the radiation only to the area of the film. The radioisotope used is Selenium-75. Complements the system the shielding GammaBlok, polymer based on cadmium, flexible, non-toxic, and presented in various dimensions and shapes. It should involve the radiographic arrangement to shield the radiation after it goes through the film and the scattered radiation

  6. Development of an acoustic steam generator leak detection system using delay-and-sum beamformer

    International Nuclear Information System (INIS)

    Chikazawa, Yoshitaka

    2009-01-01

    A new acoustic steam generator leak detection system using delay-and-sum beamformer is proposed. The major advantage of the delay-and-sum beamformer is it could provide information of acoustic source direction. An acoustic source of a sodium-water reaction is supposed to be localized while the background noise of the steam generator operation is uniformly distributed in the steam generator tube region. Therefore the delay-and-sum beamformer could distinguish the acoustic source of the sodium-water reaction from steam generator background noise. In this paper, results from numerical analyses are provided to show fundamental feasibility of the new method. (author)

  7. Fail-safety of the EBR-II steam generator system

    International Nuclear Information System (INIS)

    Chopra, P.S.; Stone, C.C.; Hutter, E.; Barney, W.K.; Staker, R.G.

    1976-01-01

    Fail-safe analyses of the EBR-II steam-generator system show that a postulated non-instantaneous leak of water or steam into sodium, through a duplex tube or a tubesheet, at credible leak rates will not structurally damage the evaporators and superheaters. However, contamination of the system and possible shell wastage by sodium-water reaction products may render the system inoperable for a period exceeding six months. This period would be shortened to three months if the system were modified by adding a remotely operated water dump system, a steam vent system, a secondary sodium superheater relief line, and a tubesheet leak-detection system

  8. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    Science.gov (United States)

    McDermott, D.J.; Schrader, K.J.; Schulz, T.L.

    1994-05-03

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  9. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    Science.gov (United States)

    McDermott, Daniel J.; Schrader, Kenneth J.; Schulz, Terry L.

    1994-01-01

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  10. Condensate induced water hammer in a steam distribution system results in fatality

    Energy Technology Data Exchange (ETDEWEB)

    Debban, H.L.; Eyre, L.E.

    1996-02-01

    Water hammer event s in steam distribution piping interrupt service and have the potential to cause serious injury and property damage. Conditions of condensation induced water hammer are discussed and recommendations aimed to improve safety of steam systems are presented. Condensate induced water hammer events at Hanford, a DOE facility, are examined.

  11. Condensate induced water hammer in a steam distribution system results in fatality

    International Nuclear Information System (INIS)

    Debban, H.L.; Eyre, L.E.

    1996-02-01

    Water hammer event s in steam distribution piping interrupt service and have the potential to cause serious injury and property damage. Conditions of condensation induced water hammer are discussed and recommendations aimed to improve safety of steam systems are presented. Condensate induced water hammer events at Hanford, a DOE facility, are examined

  12. Separation of mercury in industrial processes of Polish hard steam coals cleaning

    Directory of Open Access Journals (Sweden)

    Wierzchowski Krzysztof

    2016-01-01

    Full Text Available Coal use is regarded as one of main sources of anthropogenic propagation of mercury in the environment. The coal cleaning is listed among methods of the mercury emission reduction. The article concerns the statistical assessment of mercury separation between coal cleaning products. Two industrial processes employed in the Polish coal preparation plants are analysed: coal cleaning in heavy media vessels and coal cleaning in jigs. It was found that the arithmetic mean mercury content in coarse and medium coal size fractions for clean coal from heavy media vessels, amounts 68.9 μg/kg, and most of the results lay below the mean value, while for rejects it amounts 95.5 μg/kg. It means that it is for around 25 μg/kg greater than in the clean coal. The arithmetic mean mercury content in raw coal smalls amounts around 118 mg/kg. The cleaning of smalls in jigs results in clean coal and steam coal blends characterized by mean mercury content 96.8 μg/kg and rejects with mean mercury content 184.5 μg/kg.

  13. Westinghouse Small Modular Reactor nuclear steam supply system design

    Energy Technology Data Exchange (ETDEWEB)

    Memmott, M. J.; Harkness, A. W.; Van Wyk, J. [Westinghouse Electric Company LLC, 600 Cranberry Woods Drive, Cranberry Twp. PA 16066 (United States)

    2012-07-01

    The Westinghouse Small Modular Reactor (SMR) is an 800 MWt (>225 MWe) integral pressurized water reactor (iPWR), in which all of the components typically associated with the nuclear steam supply system (NSSS) of a nuclear power plant are incorporated within a single reactor pressure vessel. This paper is the first in a series of four papers which describe the design and functionality of the Westinghouse SMR. Also described in this series are the key drivers influencing the design of the Westinghouse SMR and the unique passive safety features of the Westinghouse SMR. Several critical motivators contributed to the development and integration of the Westinghouse SMR design. These design driving motivators dictated the final configuration of the Westinghouse SMR to varying degrees, depending on the specific features under consideration. These design drivers include safety, economics, AP1000{sup R} reactor expertise and experience, research and development requirements, functionality of systems and components, size of the systems and vessels, simplicity of design, and licensing requirements. The Westinghouse SMR NSSS consists of an integral reactor vessel within a compact containment vessel. The core is located in the bottom of the reactor vessel and is composed of 89 modified Westinghouse 17x17 Robust Fuel Assemblies (RFA). These modified fuel assemblies have an active core length of only 2.4 m (8 ft) long, and the entirety of the core is encompassed by a radial reflector. The Westinghouse SMR core operates on a 24 month fuel cycle. The reactor vessel is approximately 24.4 m (80 ft) long and 3.7 m (12 ft) in diameter in order to facilitate standard rail shipping to the site. The reactor vessel houses hot and cold leg channels to facilitate coolant flow, control rod drive mechanisms (CRDM), instrumentation and cabling, an intermediate flange to separate flow and instrumentation and facilitate simpler refueling, a pressurizer, a straight tube, recirculating steam

  14. Westinghouse Small Modular Reactor nuclear steam supply system design

    International Nuclear Information System (INIS)

    Memmott, M. J.; Harkness, A. W.; Van Wyk, J.

    2012-01-01

    The Westinghouse Small Modular Reactor (SMR) is an 800 MWt (>225 MWe) integral pressurized water reactor (iPWR), in which all of the components typically associated with the nuclear steam supply system (NSSS) of a nuclear power plant are incorporated within a single reactor pressure vessel. This paper is the first in a series of four papers which describe the design and functionality of the Westinghouse SMR. Also described in this series are the key drivers influencing the design of the Westinghouse SMR and the unique passive safety features of the Westinghouse SMR. Several critical motivators contributed to the development and integration of the Westinghouse SMR design. These design driving motivators dictated the final configuration of the Westinghouse SMR to varying degrees, depending on the specific features under consideration. These design drivers include safety, economics, AP1000 R reactor expertise and experience, research and development requirements, functionality of systems and components, size of the systems and vessels, simplicity of design, and licensing requirements. The Westinghouse SMR NSSS consists of an integral reactor vessel within a compact containment vessel. The core is located in the bottom of the reactor vessel and is composed of 89 modified Westinghouse 17x17 Robust Fuel Assemblies (RFA). These modified fuel assemblies have an active core length of only 2.4 m (8 ft) long, and the entirety of the core is encompassed by a radial reflector. The Westinghouse SMR core operates on a 24 month fuel cycle. The reactor vessel is approximately 24.4 m (80 ft) long and 3.7 m (12 ft) in diameter in order to facilitate standard rail shipping to the site. The reactor vessel houses hot and cold leg channels to facilitate coolant flow, control rod drive mechanisms (CRDM), instrumentation and cabling, an intermediate flange to separate flow and instrumentation and facilitate simpler refueling, a pressurizer, a straight tube, recirculating steam generator

  15. Application of displacement monitoring system on high temperature steam pipe

    Science.gov (United States)

    Ghaffar, M. H. A.; Husin, S.; Baek, J. E.

    2017-10-01

    High-energy piping systems of power plants such as Main Steam (MS) pipe or Hot Reheat (HR) pipe are operating at high temperature and high pressure at base and cyclic loads. In the event of transient condition, a pipe can be deflected dramatically and caused high stress in the pipe, yielding to failure of the piping system. Periodic monitoring and walk down can identify abnormalities but limitations exist in the standard walk down practice. This paper provides a study of pipe displacement monitoring on MS pipe of coal-fired power plant to continuously capture the pipe movement behaviour at different load using 3-Dimensional Displacement Measuring System (3DDMS). The displacement trending at Location 5 and 6 (north and south) demonstrated pipes displace less than 25% to that of design movement. It was determined from synchronisation analysis that Location 7 (north) and Location 8 (south) pipe actual movement difference has exceeded the design movement difference. Visual survey at specified locations with significant displacement trending reveals issues of hydraulic snubber and piping interferences. The study demonstrated that the displacement monitoring is able to capture pipe movement at all time and allows engineer to monitor pipe movement behaviour, aids in identifying issue early for remedy action.

  16. The SNR-300 steam generator small leak detection system

    International Nuclear Information System (INIS)

    Dumm, K.

    1984-01-01

    Small leak detection in the SNR-300 steam generator moduls is achieved by hydrogen meters. Development and design of the Nickel membrane - ion getter pump combination are described and sensitivity requests derived. Results of calibration tests by water/steam injections in a sodium loop are presented. The arrangement and interconnection of signals in SNR-300 are given and possibilities for inservice calibrations are discussed, supported by long time operation tests in the KNK-reactor plant. (author)

  17. Steam Digest 2001

    Energy Technology Data Exchange (ETDEWEB)

    2002-01-01

    Steam Digest 2001 chronicles BestPractices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  18. Dynamic response of the EBR-II secondary sodium system to postulated leaks of steam and water into sodium

    International Nuclear Information System (INIS)

    Srinivas, S.; Chopra, P.S.; Stone, C.C.

    1976-01-01

    The paper presents evaluations of the dynamic response of a steam generator system to postulated leaks of steam and water into sodium. This work is part of a comprehensive fail-safe analysis of the EBR-II steam generator system

  19. Steam explosion and new production processes for pulping industry: technical and economical feasibility; Steam explosion e nuovi processi di produzione cartaria: fattibilita` tecnico-economica

    Energy Technology Data Exchange (ETDEWEB)

    Viggiano, D. [ENEA, Centro Ricerche Trisaia, Rotondella, Matera (Italy). Dipt. Energia; Bramanti, O. [ENEA, Centro Ricerche Trisaia, Rotondella, Matera (Italy). Dipt. Innovazione

    1998-05-01

    Pulping and paper industry traditionally uses wood as the main raw material for its production processes. Thus, the global increasing of paper and pulp yield has causes so a depletion work of natural wood resources that the environment balances are weakened. About conversion technologies, the most important developments are carried out by the Companies from Sweden, Finland, Norway and Canada, where industrial management has chosen production processes anti pollution (soda-sulphate) in the place of those more dangerous (bi-sulphate). The international research and development activities are focused, at the same time, on new conversion processes and renewable resources in the last time shows to meet three different needs: 1. anti pollution laws; 2. public opinion for the environment policy; 3. market competitors. The present work offers a technical and economical assessment of industrial application of steam-explosion process and non-wood biomass (C{sub 4}, C{sub 5}). Then, the authors propose the introduction of the steam-explosion technology in pulping industry in order to obtain technical and economical advantages. [Italiano] Il comparto industriale cartario impiega per tradizione secolare il legno come principale materia prima all`interno dei cicli tecnologici di produzione. Cio` ha determinato un incremento produttivo di paste e di carta a cui si e` accompagnata una crescente opera di deforestazione ed una serie di conseguenti squilibri ecologici. A fronte di tali interventi di distruzione `programmata`, dal punto di vista delle tecnologie di trasformazione, va rilevato che i processi produttivi hanno subito una reale evoluzione nei Paesi maggiormente sensibili ai problemi ambientali come Svezia, Finlandia, Norvegia e Canada, ove gli imprenditori del setttore hanno abbandonato i processi a maggior impatto ambientale, come quelli al bisolfito, per adottarne alcuni meno inquinanti, come quello alla soda-solfato. Negli ultimi anni gli sforzi della ricerca

  20. Industrial robot's vision systems

    Science.gov (United States)

    Iureva, Radda A.; Raskin, Evgeni O.; Komarov, Igor I.; Maltseva, Nadezhda K.; Fedosovsky, Michael E.

    2016-03-01

    Due to the improved economic situation in the high technology sectors, work on the creation of industrial robots and special mobile robotic systems are resumed. Despite this, the robotic control systems mostly remained unchanged. Hence one can see all advantages and disadvantages of these systems. This is due to lack of funds, which could greatly facilitate the work of the operator, and in some cases, completely replace it. The paper is concerned with the complex machine vision of robotic system for monitoring of underground pipelines, which collects and analyzes up to 90% of the necessary information. Vision Systems are used to identify obstacles to the process of movement on a trajectory to determine their origin, dimensions and character. The object is illuminated in a structured light, TV camera records projected structure. Distortions of the structure uniquely determine the shape of the object in view of the camera. The reference illumination is synchronized with the camera. The main parameters of the system are the basic distance between the generator and the lights and the camera parallax angle (the angle between the optical axes of the projection unit and camera).

  1. Assessment of steam-injected gas turbine systems and their potential application

    Science.gov (United States)

    Stochl, R. J.

    1982-01-01

    Results were arrived at by utilizing and expanding on information presented in the literature. The results were analyzed and compared with those for simple gas turbine and combined cycles for both utility power generation and industrial cogeneration applications. The efficiency and specific power of simple gas turbine cycles can be increased as much as 30 and 50 percent, respectively, by the injection of steam into the combustor. Steam-injected gas turbines appear to be economically competitive with both simple gas turbine and combined cycles for small, clean-fuel-fired utility power generation and industrial cogeneration applications. For large powerplants with integrated coal gasifiers, the economic advantages appear to be marginal.

  2. THERMODYNAMICAL ANALYSIS OF HIGH-PRESSURE FEED WATER HEATER IN STEAM PROPULSION SYSTEM DURING EXPLOITATION

    Directory of Open Access Journals (Sweden)

    Igor Poljak

    2017-01-01

    Full Text Available Nowadays diesel engines prevail as ship propulsion. However, steam propulsion is still primary drive for LNG carriers. In the presented paper high-pressure feed water heater was analyzed, as one of the essential components in LNG carrier steam propulsion system. Measurements of all operating parameters (fluid streams at the analyzed heat exchanger inlets and outlets were performed. Change of the operating parameters was measured at different steam system loads, not at full load as usual. Through these measurements was enabled the insight into the behaviour of the heat exchanger operating parameters during the whole exploitation. The numerical analysis was performed, based on the measured data. The changes in energy and exergy efficiency of the heat exchanger were analyzed. Energetic and exergetic power inputs and outputs were also calculated, which enabled an insight into the change of energetic and exergetic power losses of the heat exchanger at different steam system loads. Change in energetic and exergetic power losses and operating parameters, which have the strongest influence on the high-pressure feed water heater losses, were described. Analyzed heat exchanger was compared with similar heat exchangers in the base loaded conventional steam power plants. From the conducted analysis, it is concluded that the adjustment and control modes of these high-pressure heat exchangers are equal, regardless of whether they were mounted in the base loaded conventional steam power plants or marine steam systems, while their operating parameters and behaviour patterns differ greatly.

  3. System for installing a steam generator nozzle dam

    International Nuclear Information System (INIS)

    McDonald, F.X.; Weisel, E.M.; Schukei, G.E.

    1991-01-01

    This patent describes a system for installing a nozzle dam in a nuclear steam generator having a head including a head internal surface, a manway penetrating the head, and a nozzle penetrating the head. It comprises a manipulator adapted to be passed through the manway and having one end adapted to be attached remotely to the head internal surface and a free end including a clamp member; nozzle dam segments, each segment sized to pass through the manway and having means thereon for engaging at least one other segment, the segments when fully engaged to each other forming a dam subassembly sized to pass into and seat against the nozzle; and means for controlling the manipulator while the one end is attached to the head internal surface, such that the clamp member grasps and supports one of the dam segments within the head until the subassembly is formed within the head, and then translates the dam subassembly within the head until the dam subassembly seats within the nozzle

  4. Some engineering aspects of the steam generator system for the United States LMFBR demonstration plant

    International Nuclear Information System (INIS)

    Tippets, F.E.

    1975-01-01

    This paper describes the main design features of the steam generator system for the Clinch River Breeder Reactor Plant and the engineering approach being employed for some of the critical elements of this system, including in particular the sodium-steam/water boundary, the efforts to have this boundary be of highest integrity, and the system features to safely accommodate any failure of the boundary. (author)

  5. Effects of the steam chest on steamhammer analysis for nuclear piping systems

    International Nuclear Information System (INIS)

    Luk, C.

    1975-01-01

    When applying the method of characteristics for the steamhammer analysis of a nuclear piping system, if the dynamic fluid behavior in the steam chest is not considered, the boundary condition thus formulated to describe the time-dependent fluid behavior of the steam chest would lead to numerical unstable solution. To overcome this difficulty, the dynamic fluid behavior in the steam chest can be described by a single degree mechanical system. The corresponding flow conditions there are then determined by the time-step amplification method. This dynamic boundary condition reduces the calculated steamhammer loads and helps avoid numerical instability problems in the computing procedure. 4 refs

  6. RELAP/MOD1.5 analysis of steam line break transients for a 3-loop and a 4-loop Westinghouse nuclear steam supply system

    International Nuclear Information System (INIS)

    Peeler, G.B.; McDonald, T.A.; Kennedy, M.F.

    1984-01-01

    RELAP/MOD1.5 (Cycle 31 and 34) calculations were made to assess the assumptions used by Westinghouse (W) to analyze mainsteam line break transients. Models of a W 3-loop and 4-loop nuclear steam supply system were used. Sensitivity studies were performed to determine the effect of the availability of offsite power, break size and initial core power. Comparison with W results indicated that if the assumptions used by W are replicated within the RELAP5 framework, then the W methodology for prediction of the Nuclear Steam Supply System (NSSS) response is conservative for steam line break transients

  7. Energy Efficiency Study, Steam, Water, and Sewer Systems, Fort Greely, Alaska

    National Research Council Canada - National Science Library

    1996-01-01

    This energy efficiency study of steam, potable water, and sanitary sewer systems was conducted and this report prepared under the Indefinite Delivery Architect-Engineer Contract for Energy Engineering Analysis Program (EEAP...

  8. Water experiment on phased array acoustic leak detection system for sodium-heated steam generator

    International Nuclear Information System (INIS)

    Chikazawa, Yoshitaka; Yoshiuji, Takahiro

    2015-01-01

    Highlights: • An acoustic leak detection system for sodium heated steam generator is proposed. • The new system can separate leak source from steam generator background noise. • Performance of the new system has been confirmed in water experiments. - Abstract: A phased array acoustic leak detection system for sodium heated steam generator has been proposed. The major advantage of the new system is it could provide information of acoustic source direction. An acoustic source of a sodium–water reaction is supposed to be localized while the background noise of the steam generator operation is uniformly distributed in the steam generator tube region. Therefore the new system could separate the target leak source from steam generator background noise. In the previous study, the methodology was proposed and basic performance was confirmed by numerical analysis. However, in the numerical analysis, acoustic transportation through the SG tube bundle was not modeled. In the present study, performance the proposed system has been confirmed in water experiments with mockup tube bundles

  9. Efficiency Evaluation of Construction of Steam-Turbine Power Plants at Industrial Enterprises

    Directory of Open Access Journals (Sweden)

    A. L. Starzhinsky

    2007-01-01

    Full Text Available It is shown that application of own power stations at an industrial enterprise is considered as an expedient one if there is an availability of thermal power sources because value of an optimization criterion exceeds corresponding optimization criterion by 2.1-4.6 fold when an enterprise is supplied with power only from power system networks.

  10. Impact of a 1,000-foot thermal mixing zone on the steam electric power industry

    International Nuclear Information System (INIS)

    Veil, J.A.

    1994-04-01

    Thermal discharge requirements for power plants using once-through cooling systems are based on state water quality standards for temperatures that must be met outside of designated mixing zones. This study evaluates the impact of limiting the extent of thermal mixing zones. This study evaluates the impact of limiting the extent of thermal mixing zones to no more than 1,000 feet from the discharge point. Data were collected from 79 steam electric plants. Of the plants currently using once-through cooling systems, 74% could not meet current thermal standards at the edge of a 1,000-foot mixing zone. Of this total, 68% would retrofit cooling towers, and 6% would retrofit diffusers. The estimated nationwide capital cost for retrofitting plants that could not meet current thermal standards at the edge of a 1,000-foot mixing zone is $21.4 billion. Conversion of a plant from once-through cooling to cooling towers or addition of diffusers would result in a lower energy output from that plant. For the affected plants, the total estimated replacement cost would be $370 to $590 million per year. Some power companies would have to construct new generating capacity to meet the increased energy demand. The estimated nationwide cost of this additional capacity would be $1.2 to $4.8 billion. In addition to the direct costs associated with compliance with a 1,000-foot mixing zone limit, other secondary environmental impacts would also occur. Generation of the additional power needed would increase carbon dioxide emissions by an estimated 8.3 million tons per year. In addition, conversion from once-through cooling systems to cooling towers at affected plants would result in increased evaporation of about 2.7 million gallons of water per minute nationwide

  11. Unique systems for inspection and repair of VVER steam generators

    International Nuclear Information System (INIS)

    Kovalyk, Adrian; Pilat, Peter; Jablonicky, Pavol

    2014-01-01

    During over 30 years, VUJE Trnava has developed a series of remote control manipulators for in-service inspection and maintenance of steam generator collectors. The manipulators have been widely used on WWER type reactors in Slovakia and abroad. Some of the manipulators for non-destructive testing are shown.

  12. Steam temperature control of essential oil extraction system using ...

    African Journals Online (AJOL)

    This research proposed a closed-loop temperature control using a self-tuning fuzzy fractional-order PI (FOPI) controller to overcome the problem. The controller will regulate the steam temperature at a desired level to protect the oil from excessive heat. Self capability of fuzzy rules was found to facilitate the tuning using only ...

  13. Pulsed high-pressure (PHP) drain-down of steam generating system

    International Nuclear Information System (INIS)

    Petrusek, R.A.

    1991-01-01

    This patent describes an improved method of draining down contained reactor-coolant water from the inverted vertical U-tubes of at least one vertical-type steam generator in which the upper inverted U-shaped ends of the tubes are closed and the lower ends thereof are open, the steam generator having a channel head at its lower end including a vertical dividing wall defining a primary water inlet side and a primary water outlet side of the generator, the steam generator having chemical volume control system means and residual heat removal system means, and the steam generator being part of a nuclear-powered steam generating system wherein the reactor-coolant water is normally circulated from and back into the reactor via a loop comprising the steam generator and inlet and outlet conduits connected to the lower end of the steam generator, and the reactor being in communication with pressurizer means and comprising the steps of introducing a gas which is inert to the system and which is under pressure above atmospheric pressure into at least one of the downwardly facing open ends of each of the U-tubes from below the tubesheet in which the open ends of the U-tubes are mounted adjacent the lower end of the steam generator while permitting the water to flow out from the open ends of the U-tubes, the improvement in combination therewith for substantially increasing the effectiveness and efficiency of such water removal from the tubes. It includes determining the parameters effecting a first average volumetric rate of removal for a predetermined period of time, infra, of the reactor-coolant water from the inverted vertical U-tubes, the specific unit for the first average volumetric rate expressing properties identical with the properties expressed in a second average volumetric rate maintained in a later mentioned step

  14. 2009 Industry update on dispersant use for steam generator fouling control

    Energy Technology Data Exchange (ETDEWEB)

    Fruzzetti, K. [Electric Power Research Inst., Palo Alto, California (United States); Kreider, M.A.; Anderson, C.E.; Marks, C.R. [Dominion Engineering, Inc., Reston, Virginia (United States); Morey, D.O. [Exelon Corporation (United States); Walton, P.R. [Exelon Corporation (United States); TMI Nuclear Generating Station, Middleton, PA (United States)

    2009-07-01

    During the last few decades, utilities have spent considerable resources reducing the quantity and rate of accumulation of corrosion product deposits within pressurized water reactor (PWR) steam generators (SGs). In the past, two basic approaches have been used: Reducing the corrosion product ingress rate (e.g., by replacing secondary components with corrosion-susceptible materials, implementing favorable chemistry changes, etc.); and, Removing corrosion products which have accumulated in the SGs through top-of-tubesheet (TTS) sludge lancing and other chemical and mechanical methods. Despite the success of these methods, there are limitations, including practical lower limits on the feedwater iron concentration and the high cost and effectiveness limits of cleaning techniques (particularly in crevices). A third approach is the addition of a polymeric dispersant to promote suspension of corrosion iron, thereby reducing deposition onto SG surfaces and facilitating more efficient removal via blowdown (for online applications) or SG / secondary system draining (for wet layup or longpath cleanup applications). More than a decade of qualification work and two full-scale plant trials - at ANO-2 in 2000 and at McGuire Unit 2 in 2005-2007 - addressed initial technical concerns, paving the way for routine online long-term use (LTU) in nuclear recirculating SGs. As a result, during the last five years, utilities in both the US and overseas have initiated plant-specific efforts that build on past qualifications and the two plant trials in preparation for routine LTU of dispersants (e.g., installation of injection equipment and plant-specific evaluations of materials compatibility and SG thermal performance). (author)

  15. Fracture of an industrial steam turbine horizontal joint nut upon tightening; Bruch der Mutter einer Horizontalteilfugenverschraubung einer Industriedampfturbine beim Anziehen

    Energy Technology Data Exchange (ETDEWEB)

    Fischer, Boromir; Giller, Madeleine; Neidel, Andreas; Riesenbeck, Susanne [Siemens AG - Gasturbinenwerk Berlin (Germany). Energy Sector Werkstoffprueflabor

    2017-11-01

    The nut of a horizontal joint fastener cracked upon tightening during assembly in an industrial steam turbine factory. It was previously used in an over-pressure test, but was otherwise not yet used in service. Nut and bolt were made of the nickel-based superalloy Nimonic 80A, a precipitation-hardenable wrought high-strength alloy with excellent creep and corrosion properties. Such alloys usually get a complex heat treatment after hot-rolling, comprising homogenizing and multiple ageing cycles. The subject nut failed due to an extreme case of mixed grain size which detrimentally affected mechanical properties and was attributed to an insufficient degree of deformation during hot rolling.

  16. Study of the European market for industrial nuclear power plants for the mixed production of electricity and steam

    International Nuclear Information System (INIS)

    1975-01-01

    The opportunity of developing the mixed production of electricity and steam from nuclear power plants in the nine countries of the European Community is studied. Both public distribution and autonomous production are envisaged. An attempt is made to estimate the potentiel market for district heating and for chemical, agricultural and alimentary, textile, paper, car manufacture and wood industries. The reactors considered are LWR reactors of at least 1000MWth. Suggestions are given to overcome the difficulties and constraints that stand in the way of a nuclear solution [fr

  17. A system for regulating the pressure of resuperheated steam in high temperature gas-cooled reactor power stations

    International Nuclear Information System (INIS)

    Braytenbah, A.S.; Jaegines, K.O.

    1975-01-01

    The invention relates to a system for regulating steam-pressure in the re-superheating portion of a steam-boiler receiving heat from a gas-cooled high temperature nuclear reactor, provided with gas distributing pumps driven by steam-turbines. The system comprises means for generating a pressure signal of desired magnitude for the re-superheating portion, and means for providing a real pressure in the re-superheating portion, means (including a by-passing device) for generating steam-flow rate signal of desired magnitude, a turbine by-pass device comprising a by-pass tapping means for regulating the steam-flow-rate in said turbine according to the desired steam-flow rate signal and means for controlling said by-pass tapping means according to said desired steam-flow-rate signal [fr

  18. Steam Methane Reformation Testing for Air-Independent Solid Oxide Fuel Cell Systems

    Science.gov (United States)

    Mwara, Kamwana N.

    2015-01-01

    Recently, NASA has been looking into utilizing landers that can be propelled by LOX-CH (sub 4), to be used for long duration missions. Using landers that utilize such propellants, also provides the opportunity to use solid oxide fuel cells as a power option, especially since they are able to process methane into a reactant through fuel reformation. One type of reformation, called steam methane reformation, is a process to reform methane into a hydrogen-rich product by reacting methane and steam (fuel cell exhaust) over a catalyst. A steam methane reformation system could potentially use the fuel cell's own exhaust to create a reactant stream that is hydrogen-rich, and requires less internal reforming of the incoming methane. Also, steam reformation may hold some advantages over other types of reforming, such as partial oxidation (PROX) reformation. Steam reformation does not require oxygen, while up to 25 percent can be lost in PROX reformation due to unusable CO (sub 2) reformation. NASA's Johnson Space Center has conducted various phases of steam methane reformation testing, as a viable solution for in-space reformation. This has included using two different types of catalysts, developing a custom reformer, and optimizing the test system to find the optimal performance parameters and operating conditions.

  19. The development of a control system for a small high speed steam microturbine generator system

    Science.gov (United States)

    Alford, A.; Nichol, P.; Saunders, M.; Frisby, B.

    2015-08-01

    Steam is a widely used energy source. In many situations steam is generated at high pressures and then reduced in pressure through control valves before reaching point of use. An opportunity was identified to convert some of the energy at the point of pressure reduction into electricity. To take advantage of a market identified for small scale systems, a microturbine generator was designed based on a small high speed turbo machine. This machine was packaged with the necessary control valves and systems to allow connection of the machine to the grid. Traditional machines vary the speed of the generator to match the grid frequency. This was not possible due to the high speed of this machine. The characteristics of the rotating unit had to be understood to allow a control that allowed export of energy at the right frequency to the grid under the widest possible range of steam conditions. A further goal of the control system was to maximise the efficiency of generation under all conditions. A further complication was to provide adequate protection for the rotating unit in the event of the loss of connection to the grid. The system to meet these challenges is outlined with the solutions employed and tested for this application.

  20. Performance comparison between partial oxidation and methane steam for SOFC micro-CHP systems

    DEFF Research Database (Denmark)

    Liso, Vincenzo; Olesen, Anders Christian; Nielsen, Mads Pagh

    2011-01-01

    The aim of this research work is to describe in qualitative and quantitative form the performance of a micro Combined Heat and Power system for residential application based on Solid Oxide Fuel Cell fueled by natural gas with two different types of pre-reforming systems, namely Steam Reforming...... and Partial Oxidation and recirculation of anode and cathode gas. The comparative analysis among the different configurations will lead us to conclude that maximum efficiency is achieved when cathode and anode gas recirculation are used along with steam methane reforming. Further Steam Methane Reforming...... process produces a higher electrical system efficiency compared to Partial oxidation reforming process. Efficiency is affected when running the system in part load mode mainly due to heat loss, additional natural gas supplied to the burner to satisfy the required heat demand inside the system, and ejector...

  1. Flow rate pulsations of water with flicker power spectrum in an industrial sodium steam generator

    International Nuclear Information System (INIS)

    Reshetnikov, A.V.; Koverda, V.P.; Skokov, V.N.; Karpenko, A.I.; Govorov, P.P.; Bel'tyukov, A.I.

    2005-01-01

    The study on the spectral characteristics of the water flow pulsations in the evaporating modulus of the steam generator with sodium power unit BN-600 at the nominal capacity is carried out. It is shown that the outflow pulsations capacity spectrum changes inversely with the frequency (flicker pulsations). Origination of the identified high-energy low-frequency pulsations of the water outflow is related to the critical mode of the heat exchange, realized in the evaporation modulus [ru

  2. Efficiency and losses analysis of low-pressure feed water heater in steam propulsion system during ship maneuvering period

    OpenAIRE

    Mrzljak, Vedran; Poljak, Igor; Medica-Viola, Vedran

    2016-01-01

    Dominant propulsion systems of today’s LNG carriers are steam propulsion systems. Although a number of alternatives are developed, only steam propulsion systems in LNG carriers can fulfill a double function: the function of propulsion and on the other side the combustion of large amounts of BOG (Boil Off Gas) in one or more steam generators. In this paper was provided an analysis of the low-pressure feed water heater, as one of the important components of LNG carrier steam propulsion system. ...

  3. Steam System Balancing and Tuning for Multifamily Residential Buildings in Chicagoland - Second Year of Data Collection

    Energy Technology Data Exchange (ETDEWEB)

    Choi, J.; Ludwig, P.; Brand, L.

    2013-08-01

    Steam heated buildings often suffer from uneven heating as a result of poor control of the amount of steam entering each radiator. In order to satisfy the heating load to the coldest units, other units are overheated. As a result, some tenants complain of being too hot and open their windows in the middle of winter, while others complain of being too cold and are compelled to use supplemental heat sources. Building on previous research, CNT Energy identified 10 test buildings in Chicago and conducted a study to identify best practices for the methodology, typical costs, and energy savings associated with steam system balancing. A package of common steam balancing measures was assembled and data were collected on the buildings before and after these retrofits were installed to investigate the process, challenges, and the cost effectiveness of improving steam systems through improved venting and control systems. The test buildings that received venting upgrades and new control systems showed 10.2% savings on their natural gas heating load, with a simple payback of 5.1 years. The methodologies for and findings from this study are presented in detail in this report. This report has been updated from a version published in August 2012 to include natural gas usage information from the 2012 heating season and updated natural gas savings calculations.

  4. Full range nuclear power plant steam generator level control system

    International Nuclear Information System (INIS)

    Geets, J.M.

    1988-01-01

    In a method of controlling feedwater level in a steam generator of a pressurized water reactor nuclear power plant, the steam generator having secondary loop feedwater lines. The method is described including the steps of outputting a first signal from a first three-mode controller to control feedwater flow through the secondary loop feedwater lines at reactor power levels below a predetermined percentage, and outputting a second signal from a second three-mode controller to control feedwater flow through the secondary loop feedwater lines at reactor power levels above the predetermined percentage. The improvement in combination therewith comprises: receiving the first and second signals at a transition controller means; generating a first feedwater temperature-dependent function; operating on the first input signal with the first temperature dependent function to produce a third signal; generating a second feedwater temperature-dependent function; operating on the second input signal with the second temperature-dependent function to produce a fourth signal; and adding the third and fourth signals resulting from the operating steps to control the feedwater flow through the secondary loop feedwater lines throughout an entire range of reactor load

  5. 400-MWe consolidated nuclear steam system (CNSS): 1200-MWt/conceptual design

    International Nuclear Information System (INIS)

    1977-06-01

    A 1200-MWt consolidated nuclear steam system (CNSS) conceptual design is described. The concept, derived from nuclear merchant ship propulsion steam systems but distinctly different from those systems in detail, incorporates the steam generators within the reactor pressure vessel. This configuration eliminates primary coolant circulating piping external to the reactor pressure vessel since the primary coolant circulating pumps are mounted in the pressure vessel head. So arranged, the maximum piping break that must be assumed is that of the pressurizer surge line, which is substantially smaller than a primary coolant circulating line. A fracture of the pressurizer surge line would result in substantially lower mass and energy release rates of the primary coolant during the assumed loss-of-coolant accident. This in turn makes practical a pressure-suppression containment rather than the ''dry'' containment commonly used for pressurized water reactors

  6. Parameter Identification of Steam Turbine Speed Governing System Using an Improved Gravitational Search Algorithm

    Science.gov (United States)

    Zhong, Jing-liang; Deng, Tong-tian; Wang, Jia-sheng

    2017-05-01

    Since most of the traditional parameter identification methods used in the steam turbine speed governing system (STSGS) have the shortages of great work load, poor fitness and long period by hand, a novel improved gravitational search algorithm (VGSA) method, whose gravitational parameter can be dynamically adjusted according to the current fitness and search space will keep being more and more narrow during the iteration process, is proposed in this paper based on an improved gravitational search algorithm (IGSA). The performance of this new method was identified through the comparisons of the steam turbine speed governing system identification results with IGSA using the measured data from a 600MW and a 300MW thermal power unit. The results show that the new method VGSA has the features of higher precision and higher speed during the identification process, and it brings a new scheme for steam turbine speed governing system identification.

  7. Design of a steam reforming system to be connected to the HTTR

    International Nuclear Information System (INIS)

    Hada, K.; Nishihara, T.; Shibata, T.; Shiozawa, S.

    1996-01-01

    Top priority objective for developing the first heat utilization system to be connected to the HTTR is to demonstrate technical feasibility of a nuclear process heat utilization system for production of hydrogen for the first time in the world. Major issues to be resolved for coupling the heat utilization system to the HTTR are 1)to develop safety philosophy for reasonably and reliably ensuring safety of the nuclear reactor, 2)to develop control design concept for the total system of the nuclear reactor and heat utilization system because thermal dynamics of endothermic chemical reactor to be heated by nuclear heat is much different from the nuclear reactor, 3)to develop helium-heated components and 4)to develop enhanced hydrogen production technologies for achieving competitiveness to a fossil-fired plant. A steam reforming hydrogen production system was studied as one of the first priority candidates for an HTTR-heat utilization system due to matured technology in fossil-fired plants and since technical solutions demonstrated by the coupling of the steam reforming system to the HTTR will contribute to all other hydrogen production systems. Basic design philosophy for the HTTR-steam reforming system is that the steam reforming plant downstream of an intermediate secondary helium loop is designed at the same safety level as fossil-fired plants and therefore the secondary helium loop was selected as a safety barrier to the HTTR nuclear reactor. (J.P.N.)

  8. System and method for coproduction of activated carbon and steam/electricity

    Science.gov (United States)

    Srinivasachar, Srivats [Sturbridge, MA; Benson, Steven [Grand Forks, ND; Crocker, Charlene [Newfolden, MN; Mackenzie, Jill [Carmel, IN

    2011-07-19

    A system and method for producing activated carbon comprising carbonizing a solid carbonaceous material in a carbonization zone of an activated carbon production apparatus (ACPA) to yield a carbonized product and carbonization product gases, the carbonization zone comprising carbonaceous material inlet, char outlet and carbonization gas outlet; activating the carbonized product via activation with steam in an activation zone of the ACPA to yield activated carbon and activation product gases, the activation zone comprising activated carbon outlet, activation gas outlet, and activation steam inlet; and utilizing process gas comprising at least a portion of the carbonization product gases or a combustion product thereof; at least a portion of the activation product gases or a combustion product thereof; or a combination thereof in a solid fuel boiler system that burns a solid fuel boiler feed with air to produce boiler-produced steam and flue gas, the boiler upstream of an air heater within a steam/electricity generation plant, said boiler comprising a combustion zone, a boiler-produced steam outlet and at least one flue gas outlet.

  9. Thermodynamic properties of dissociated steam

    Science.gov (United States)

    Aminov, R. Z.; Gudym, A. A.

    2017-11-01

    In connection with the development of hydrogen technologies and the generation of dissociated steam as a result of the oxidation of hydrogen in an oxygen environment, it became necessary to determine the calorific parameters of dissociated steam. In the existing tables, the caloric parameters of dissociated steam are presented at a reference temperature of 0 K. By contrast, the authors have developed tables of dissociated steam using a reference temperature of 0°C, within the pressure range 0.01–20.0 MPa and the temperature range 1250–4000 K, along with a system of equations for the industrial calculation of the properties of dissociated steam within the temperature range 1250–2300 K and pressure range 0.01–10.0 MPa, followed by a temperature range of 2200–3600 K. During the dissociation of steam, a mixture of eight components are formed including hydrogen H, oxygen O, radicals OH and HO2, molecules of hydrogen H2, oxygen O2, steam H2O, and hydrogen peroxide H2O2. All existing tables of the properties of dissociated steam are based on a mixture of six components: H2, O2, OH, H, O, and H2O. For evaluate whether this is an oversimplification, the composition of the mixture comprising all eight components was calculated, taking into account additional chemical reactions for the formation of HO2 and H2O2. At a pressure of 0.01 MPa, the maximum mole fraction of HO2 was 2.8·10‑5 at a temperature of 3000 K, and at a pressure of 10 MPa, the maximum mole fraction was 5·10‑5 at a temperature of 4000 K. The mole fraction of H2O2 was much lower. Thus at temperatures up to 3000 K, calculations of the properties of dissociated steam are restricted to six components.

  10. Thermodynamic system analyse and evaluate for steam turbine of unclear power plant

    International Nuclear Information System (INIS)

    Wang Shiyong; Hu Youqing; Xu Qiao; Xu Damao

    2014-01-01

    In the process of turbine bid assessment for steam turbine of nuclear projects, there were problems with the scheme of thermal system provided by suppliers due to mistakes or commercial interests, such as unreasonable preferences and incorrect calculation methods, etc. A kind of calculation method for steam enthalpy values of stages with partly drains and completely drains was presented in this paper, and power was chosed to evaluate efficiencies which was more precise and closer to the truth compared with enthalpy drop, also performance indicators such as ideal power, equivalent flow and ideal enthalpy drop were gived and applied for analysis and evaluation of the scheme, which made the errors revealed promptly and looked after owner's interests. The method was also applied for calculating and analysis of thermal system of steam turbine for in-service nuclear power station, and revealed some problems and gived the solutions. (authors)

  11. Brush Seals for Improved Steam Turbine Performance

    Science.gov (United States)

    Turnquist, Norman; Chupp, Ray; Baily, Fred; Burnett, Mark; Rivas, Flor; Bowsher, Aaron; Crudgington, Peter

    2006-01-01

    GE Energy has retrofitted brush seals into more than 19 operating steam turbines. Brush seals offer superior leakage control compared to labyrinth seals, owing to their compliant nature and ability to maintain very tight clearances to the rotating shaft. Seal designs have been established for steam turbines ranging in size from 12 MW to over 1200 MW, including fossil, nuclear, combined-cycle and industrial applications. Steam turbines present unique design challenges that must be addressed to ensure that the potential performance benefits of brush seals are realized. Brush seals can have important effects on the overall turbine system that must be taken into account to assure reliable operation. Subscale rig tests are instrumental to understanding seal behavior under simulated steam-turbine operating conditions, prior to installing brush seals in the field. This presentation discusses the technical challenges of designing brush seals for steam turbines; subscale testing; performance benefits of brush seals; overall system effects; and field applications.

  12. An expert system for diagnostics and estimation of steam turbine components condition

    Science.gov (United States)

    Murmansky, B. E.; Aronson, K. E.; Brodov, Yu. M.

    2017-11-01

    The report describes an expert system of probability type for diagnostics and state estimation of steam turbine technological subsystems components. The expert system is based on Bayes’ theorem and permits to troubleshoot the equipment components, using expert experience, when there is a lack of baseline information on the indicators of turbine operation. Within a unified approach the expert system solves the problems of diagnosing the flow steam path of the turbine, bearings, thermal expansion system, regulatory system, condensing unit, the systems of regenerative feed-water and hot water heating. The knowledge base of the expert system for turbine unit rotors and bearings contains a description of 34 defects and of 104 related diagnostic features that cause a change in its vibration state. The knowledge base for the condensing unit contains 12 hypotheses and 15 evidence (indications); the procedures are also designated for 20 state parameters estimation. Similar knowledge base containing the diagnostic features and faults hypotheses are formulated for other technological subsystems of turbine unit. With the necessary initial information available a number of problems can be solved within the expert system for various technological subsystems of steam turbine unit: for steam flow path it is the correlation and regression analysis of multifactor relationship between the vibration parameters variations and the regime parameters; for system of thermal expansions it is the evaluation of force acting on the longitudinal keys depending on the temperature state of the turbine cylinder; for condensing unit it is the evaluation of separate effect of the heat exchange surface contamination and of the presence of air in condenser steam space on condenser thermal efficiency performance, as well as the evaluation of term for condenser cleaning and for tube system replacement and so forth. With a lack of initial information the expert system enables to formulate a diagnosis

  13. Impact on the steam electric power industry of deleting Section 316(a) of the Clean Water Act: Capital costs

    International Nuclear Information System (INIS)

    Veil, J.A.

    1993-01-01

    Many power plants discharge large volumes of cooling water. In some cases, the temperature of the discharge exceeds state thermal requirements. Section 316(a) of the Clean Water Act (CWA) allows a thermal discharger to demonstrate that less stringent thermal effluent limitations would still protect aquatic life. About 32% of total US steam electric generating capacity operates under Section 316(a) variances. In 1991, the US Senate proposed legislation that would delete Section 316(a) from the CWA. This study, presented in two companion reports, examines how this legislation would affect the steam electric power industry. This report describes alternatives available to nuclear and coal-fired plants currently operating under variances. Data from 38 plants representing 14 companies are used to estimate the national cost of implementing such alternatives. Although there are other alternatives, most affected plants would be retrofitted with cooling towers. Assuming that all plants currently operating under variances would install cooling towers, the national capital cost estimate for these retrofits ranges from $22.7 billion to $24.4 billion (in 1992 dollars). The second report quantitatively and qualitatively evaluates the energy and environmental impacts of deleting the variance. Little justification has been found for removing the Section 316(a) variance from the CWA

  14. Steam drum level dynamics in a multiple loop natural circulation system of a pressure-tube type boiling water reactor

    International Nuclear Information System (INIS)

    Jain, Vikas; Kulkarni, P.P.; Nayak, A.K.; Vijayan, P.K.; Saha, D.; Sinha, R.K.

    2011-01-01

    Highlights: → We have highlighted the problem of drum level dynamics in a multiple loop type NC system using RELAP5 code. → The need of interconnections in steam and liquid spaces close to drum is established. → The steam space interconnections equalize pressure and liquid space interconnections equalize level. → With this scheme, the system can withstand anomalous conditions. → However, the controller is found to be inevitable for inventory balance. - Abstract: Advanced Heavy Water Reactor (AHWR) is a pressure tube type boiling water reactor employing natural circulation as the mode of heat removal under all the operating conditions. Main heat transport system (MHTS) of AHWR is essentially a multi-loop natural circulation system with all the loops connected to each other. Each loop of MHTS has a steam drum that provides for gravity based steam-water separation. Steam drum level is a very critical parameter especially in multi-loop natural circulation systems as large departures from the set point may lead to ineffective separation of steam-water or may affect the driving head. However, such a system is susceptible to steam drum level anomalies under postulated asymmetrical operating conditions among the different quadrants of the core like feedwater flow distribution anomaly among the steam drums or power anomaly among the core quadrants. Analyses were carried out to probe such scenarios and unravel the underlying dynamics of steam drum level using system code RELAP5/Mod3.2. In addition, a scheme to obviate such problem in a passive manner without dependence on level controller was examined. It was concluded that steam drums need to be connected in the liquid as well as steam space to make the system tolerant to asymmetrical operating conditions.

  15. An HTR cogeneration system for industrial applications

    International Nuclear Information System (INIS)

    Haverkate, B.R.W.; Heek, A.I. van; Kikstra, J.F.

    2001-01-01

    Because of its favourable characteristics of safety and simplicity the high-temperature reactor (HTR) could become a competitive heat source for a cogeneration unit. The Netherlands is a world leading country in the field of cogeneration. As nuclear energy remains an option for the medium and long term in this country, systems for nuclear cogeneration should be explored and developed. Hence, ECN Nuclear Research is developing a conceptual design of an HTR for Combined generation of Heat and Power (CHP) for the industry in and outside the Netherlands. The design of this small CHP-unit for industrial applications is mainly based on a pre-feasibility study in 1996, performed by a joint working group of five Dutch organisations, in which technical feasibility was shown. The concept that was subject of this study, INCOGEN, used a 40 MW thermal pebble bed HTR and produced a maximum amount of electricity plus low temperature heat. The system has been improved to produce industrial quality heat, and has been renamed ACACIA. The output of this installation is 14 MW electricity and 17 tonnes of steam per hour, with a pressure of 10 bar and a temperature of 220 deg. C. The economic characteristics of this installation turned out to be much more favourable using modern data. The research work for this installation is embedded in a programme that has links to the major HTR projects in the world. Accordingly ECN participates in several IAEA Co-ordinated Research Programmes (CRPs). Besides this, ECN is involved in the South African PBMR-project. Finally, ECN participates in the European Concerted Action on Innovative HTR. (author)

  16. Digitization and simulation realization of full range control system for steam generator water level

    International Nuclear Information System (INIS)

    Qian Hong; Ye Jianhua; Qian Fei; Li Chao

    2010-01-01

    In this paper, a full range digital control system for the steam generator water level is designed by a control scheme of single element control and three-element cascade feed-forward control, and the method to use the software module configuration is proposed to realize the water level control strategy. This control strategy is then applied in the operation of the nuclear power simulation machine. The simulation result curves indicate that the steam generator water level maintains constant at the stable operation condition, and when the load changes, the water level changes but finally maintains the constant. (authors)

  17. Dynamic modeling and simulation of EBR-II steam generator system

    International Nuclear Information System (INIS)

    Berkan, R.C.; Upadhyaya, B.R.

    1989-01-01

    This paper presents a low order dynamic model of the Experimental breeder Reactor-II (EBR-II) steam generator system. The model development includes the application of energy, mass and momentum balance equations in state-space form. The model also includes a three-element controller for the drum water level control problem. The simulation results for low-level perturbations exhibit the inherently stable characteristics of the steam generator. The predictions of test transients also verify the consistency of this low order model

  18. Analysis and potential of once-through steam generators in line focus systems - Final results of the DUKE project

    Science.gov (United States)

    Feldhoff, Jan Fabian; Hirsch, Tobias; Pitz-Paal, Robert; Valenzuela, Loreto

    2016-05-01

    The direct steam generation in line focus systems such as parabolic troughs and linear Fresnel collectors is one option for providing `solar steam' or heat. Commercial power plants use the recirculation concept, in which the steam generation is separated from the superheating by a steam drum. This paper analyzes the once-through mode as an advanced solar field concept. It summarizes the results of the DUKE project on loop design, a new temperature control strategy, thermo-mechanical stress analysis, and an overall cost analysis. Experimental results of the temperature control concept at the DISS test facility at Plataforma Solar de Almería are presented.

  19. Feasibility study of the consolidated nuclear steam system for cogeneration of process steam and electric power for a large oil refinery

    International Nuclear Information System (INIS)

    1982-09-01

    This report evaluates the technical and economic feasibility of a two-unit (1243 MWt each) consolidated nuclear steam system (CNSS), and introduces the integrated light water reactor (ILWR) concept for the supply of process steam and electric power to a typical large oil refinery. The results of the economic analysis are compared to those of a two-unit (1170 MWt each) high temperature gas-cooled reactor (HTGR) plant, of a two-unit (1280 MWt each) conventional coal-fired plant, and of the continued operation of existing oil/natural gas fired cogeneration facilities

  20. Some Thoughts About Water Analysis in Shipboard Steam Propulsion Systems for Marine Engineering Students.

    Science.gov (United States)

    Schlenker, Richard M.; And Others

    Information is presented about the problems involved in using sea water in the steam propulsion systems of large, modern ships. Discussions supply background chemical information concerning the problems of corrosion, scale buildup, and sludge production. Suggestions are given for ways to maintain a good water treatment program to effectively deal…

  1. Protection of industrial power systems

    CERN Document Server

    DAVIES, T

    2006-01-01

    The protection which is installed on an industrial power system is likely to be subjected to more difficult conditions than the protection on any other kind of power system. Starting with the many simple devices which are employed and covering the whole area of industrial power system protection, this book aims to help achieve a thorough understanding of the protection necessary.Vital aspects such as the modern cartridge fuse, types of relays, and the role of the current transformer are covered and the widely used inverse definite-minimum time overcurrent relay, the theory of the M

  2. Towards a sustainable industrial system

    DEFF Research Database (Denmark)

    Evans, Steve; Gregory, Mike; Ryan, Chris

    Our industrial system has been responsible for raising the quality of life of peoples around the world. It is becoming increasingly clear however, that the current system is creating unintended and serious consequences for the environment at a global level. Change on a significant scale is required...

  3. Energy Conversion Alternatives Study (ECAS), Westinghouse phase 1. Volume 11: Advanced steam systems. [energy conversion efficiency for electric power plants using steam

    Science.gov (United States)

    Wolfe, R. W.

    1976-01-01

    A parametric analysis was made of three types of advanced steam power plants that use coal in order to have a comparison of the cost of electricity produced by them a wide range of primary performance variables. Increasing the temperature and pressure of the steam above current industry levels resulted in increased energy costs because the cost of capital increased more than the fuel cost decreased. While the three plant types produced comparable energy cost levels, the pressurized fluidized bed boiler plant produced the lowest energy cost by the small margin of 0.69 mills/MJ (2.5 mills/kWh). It is recommended that this plant be designed in greater detail to determine its cost and performance more accurately than was possible in a broad parametric study and to ascertain problem areas which will require development effort. Also considered are pollution control measures such as scrubbers and separates for particulate emissions from stack gases.

  4. Systems Biology of Industrial Microorganisms

    Science.gov (United States)

    Papini, Marta; Salazar, Margarita; Nielsen, Jens

    The field of industrial biotechnology is expanding rapidly as the chemical industry is looking towards more sustainable production of chemicals that can be used as fuels or building blocks for production of solvents and materials. In connection with the development of sustainable bioprocesses, it is a major challenge to design and develop efficient cell factories that can ensure cost efficient conversion of the raw material into the chemical of interest. This is achieved through metabolic engineering, where the metabolism of the cell factory is engineered such that there is an efficient conversion of sugars, the typical raw materials in the fermentation industry, into the desired product. However, engineering of cellular metabolism is often challenging due to the complex regulation that has evolved in connection with adaptation of the different microorganisms to their ecological niches. In order to map these regulatory structures and further de-regulate them, as well as identify ingenious metabolic engineering strategies that full-fill mass balance constraints, tools from systems biology can be applied. This involves both high-throughput analysis tools like transcriptome, proteome and metabolome analysis, as well as the use of mathematical modeling to simulate the phenotypes resulting from the different metabolic engineering strategies. It is in fact expected that systems biology may substantially improve the process of cell factory development, and we therefore propose the term Industrial Systems Biology for how systems biology will enhance the development of industrial biotechnology for sustainable chemical production.

  5. Study and modelling of an industrial plant for hydrogen production by High Temperature Steam Electrolysis

    International Nuclear Information System (INIS)

    Bertier, L.

    2012-01-01

    HTSE field (High Temperature Steam Electrolysis) is moving from the research phase to development phase. It's now necessary to prove and to possibly improve the technology competitiveness. Therefore we need a tool able to allow communication between hydrogen producers and electrolysis cell stack designers. Designers seek where their efforts have to focus, for example by searching what are the operating best conditions for HTSE (voltage, temperature). On the contrary, the producer wants to choose the most suitable stack for its needs and under the best conditions: hydrogen has to be produced at the lowest price. Two main constraints have been identified to reach this objective: the tool has to be inserted into a process simulation software and needs to be representative of the cell and stack used technology. These constraints are antagonistic. Making an object model in a process simulation usually involves a highly simplified representation of it. To meet these constraints, we have built a model chain starting from the electrode models and leading to a representative model of the HTSE technology used process. Work and added value of this thesis mainly concern a global and local energy optimization approach. Our model allows at each scale an appropriate analysis of the main phenomena occurring in each object and a quantification of the energy and economic impacts of the technology used. This approach leads to a tool able to achieve the technical and economic optimization of a HTSE production unit. (author) [fr

  6. A 400-kWe high-efficiency steam turbine for industrial cogeneration

    Science.gov (United States)

    Leibowitz, H. M.

    1982-01-01

    An advanced state-of-the-art steam turbine-generator developed to serve as the power conversion subsystem for the Department of Energy's Sandia National Laboratories' Solar Total-Energy Project (STEP) is described. The turbine-generator, which is designed to provide 400-kW of net electrical power, represents the largest turbine-generator built specifically for commercial solar-powered cogeneration. The controls for the turbine-generator incorporate a multiple, partial-arc entry to provide efficient off-design performance, as well as an extraction control scheme to permit extraction flow regulation while maintaining 110-spsig pressure. Normal turbine operation is achieved while synchronized to a local utility and in a stand-alone mode. In both cases, the turbine-generator features automatic load control as well as remote start-up and shutdown capability. Tests totaling 200 hours were conducted to confirm the integrity of the turbine's mechanical structure and control function. Performance tests resulted in a measured inlet throttle flow of 8,450 pounds per hour, which was near design conditions.

  7. Development of the double-wall-tube steam generator. Evaluation of inner tube leak detection system

    International Nuclear Information System (INIS)

    Teraoku, Takuji; Kisohara, Naoyuki

    1995-01-01

    A double-wall-tube steam generator (DWT-SG) is considered to have possibility of eliminating a secondary heat transport system to realize a reliable and simplified FBR plant. Thus, basic tests for inner/outer tube leak detection and prototypical leak tests by use of the 1MWt DWT-SG model have been performed to evaluate the feasibility of DWT-SG. Their results demonstrated that the inner leak detection system can definitely detect a steam leak from an inner tube flaw. Analyses of the inner tube leak and detection behavior obtained in the 1MWt DWT-SG test enabled to estimate the performance of the inner tube detection system of the commercial DWT-SG system. (author)

  8. Units 3 and 4 steam generators new water level control system

    International Nuclear Information System (INIS)

    Dragoev, D.; Genov, St.

    2001-01-01

    The Steam Generator Water Level Control System is one of the most important for the normal operation systems, related to the safety and reliability of the units. The main upgrading objective for the SG level and SGWLC System modernization is to assure an automatic maintaining of the SG level within acceptable limits (below protections and interlocks) from 0% to 100% of the power in normal operation conditions and in case of transients followed by disturbances in the SG controlled parameters - level, steam flow, feedwater flow and/or pressure/temperature. To achieve this objective, the computerized controllers of new SG water level control system follows current computer control technology and is implemented together with replacement of the feedwater control valves and the needed I and C equipment. (author)

  9. Fast-Valving of Large Steam Turbine Units as a Means of Power System Security Enhancement

    Directory of Open Access Journals (Sweden)

    Bogdan Sobczak

    2014-03-01

    Full Text Available Fast-valving assists in maintaining system stability following a severe transmission system fault by reducing the turbine mechanical power. Fast-valving consists in rapid closing and opening of steam valves in an adequate manner to reduce the generator accelerating power following the recognition of a severe fault. FV can be an effective and economical method of meeting the performance requirements of a power system in the presence of an increase in wind and solar generation in the power system, newly connected large thermal units and delaying of building new transmission lines. The principle of fast-valving and advantages of applying this technique in large steam turbine units was presented in the paper. Effectiveness of fast-valving in enhancing the stability of the Polish Power Grid was analyzed. The feasibility study of fast-valving application in the 560 MW unit in Kozienice Power Station (EW SA was discussed.

  10. The EBR-II steam generating system - operation, maintenance, and inspection

    International Nuclear Information System (INIS)

    Buschman, H.W.; Penney, W.H.; Longua, K.J.

    2002-01-01

    The Experimental Breeder Reactor II (EBR-II) has operated for 20 years at the Idaho National Engineering Laboratory near Idaho Falls. EBR-II is a Liquid Metal Fast Breeder Reactor (LMFBR) with integrated power producing capability. EBR-II has operated at a capacity factor over 70% in the past few years. Superheated steam is produced by eight natural circulation evaporators, two superheaters, and a conventional steam drum. Steam throttle conditions are 438 C and 8.62 MPa. The designs of the evaporators and superheaters are essentially identical; both are counterflow units with low pressure nonradioactive sodium on the shell side. During the 20 years of operation, components of the steam generator have been subjected to a variety of inspections including visual, dimensional, and ultrasonic. One superheater was removed from service because of anomalous performance and was replaced with an evaporator which was removed, examined, and converted into a superheater. Overall operating experience of the system has been excellent and essentially trouble free. Inspections have not revealed any conditions that are performance or life limiting. (author)

  11. Multifrequency eddy current system for steam generator tubing inspection. Volume 2. Analytical studies

    International Nuclear Information System (INIS)

    Libby, H.L.

    1979-04-01

    A multifrequency eddy current testing system has been developed to test nuclear steam generator tubes and has been evaluated on a steam generator mockup. Results to date show that use of more than one inspection frequency facilitates electronic assessment of flaw depth, thereby reducing reliance on visual interpretation of signal information by operators. Details on the system design and an evaluation of the system's performance on a steam generator mockup are provided. The system consists of a four frequency signal generator, which excites the inspection coil, followed by a Walsh function instrument which extracts information from any two of the four frequencies present in the composite test signal. The extracted information is processed to discriminate against unwanted signals, such as those from probe wobble, and is then transmitted to the defect decision circuitry for additional processing. Results of the mockup tests show that the system has a higher probability of flaw detection in many cases than does a conventional single frequency test. Tutorial information is presented on algebraic solutions of simultaneous equations and on representation and analysis of signals using orthogonal functions. Examples illustrating the design of the multifrequency inspection system are included. Also presented is an analytical study of several candidate means for implementing electronic assessment of flaw depth

  12. The performance of a temperature cascaded cogeneration system producing steam, cooling and dehumidification

    KAUST Repository

    Myat, Aung

    2013-02-01

    This paper discusses the performance of a temperature-cascaded cogeneration plant (TCCP), equipped with an efficient waste heat recovery system. The TCCP, also called a cogeneration system, produces four types of useful energy-namely, (i) electricity, (ii) steam, (iii) cooling and (iv) dehumidification-by utilizing single fuel source. The TCCP comprises a Capstone C-30 micro-turbine that generates nominal capacity of 26 kW of electricity, a compact and efficient waste heat recovery system and a host of waste-heat-activated devices, namely (i) a steam generator, (ii) an absorption chiller, (iii) an adsorption chiller and (iv) a multi-bed desiccant dehumidifier. The performance analysis was conducted under different operation conditions such as different exhaust gas temperatures. It was observed that energy utilization factor could be as high as 70% while fuel energy saving ratio was found to be 28%. © 2013 Desalination Publications.

  13. Optical Fiber Demodulation System with High Performance for Assessing Fretting Damage of Steam Generator Tubes.

    Science.gov (United States)

    Huang, Peijian; Wang, Ning; Li, Junying; Zhu, Yong; Zhang, Jie; Xi, Zhide

    2018-01-12

    In order to access the fretting damage of the steam generator tube (SGT), a fast fiber Fabry-Perot (F-P) non-scanning correlation demodulation system based on a super luminescent light emitting diode (SLED) was performed. By demodulating the light signal coming out from the F-P force sensor, the radial collision force between the SGT and the tube support plate (TSP) was interrogated. For higher demodulation accuracy, the effects of the center wavelength, bandwidth, and spectrum noise of SLED were discussed in detail. Specially, a piezoelectric ceramic transducer (PZT) modulation method was developed to get rid of the interference of mode coupling induced by different types of fiber optics in the demodulation system. The reflectivity of optical wedge and F-P sensor was optimized. Finally, the demodulation system worked well in a 1:1 steam generator test loop and successfully demodulated a force signal of 32 N with a collision time of 2 ms.

  14. Thermal gain of CHP steam generator plants and heat supply systems

    Science.gov (United States)

    Ziganshina, S. K.; Kudinov, A. A.

    2016-08-01

    Heating calculation of the surface condensate heat recovery unit (HRU) installed behind the BKZ-420-140 NGM boiler resulting in determination of HRU heat output according to fire gas value parameters at the heat recovery unit inlet and its outlet, heated water quantity, combustion efficiency per boiler as a result of installation of HRU, and steam condensate discharge from combustion products at its cooling below condensing point and HRU heat exchange area has been performed. Inspection results of Samara CHP BKZ-420-140 NGM power boilers and field tests of the surface condensate heat recovery unit (HRU) made on the bimetal calorifier base KCk-4-11 (KSk-4-11) installed behind station no. 2 Ulyanovsk CHP-3 DE-10-14 GM boiler were the basis of calculation. Integration of the surface condensation heat recovery unit behind a steam boiler rendered it possible to increase combustion efficiency and simultaneously decrease nitrogen oxide content in exit gases. Influence of the blowing air moisture content, the excess-air coefficient in exit gases, and exit gases temperature at the HRU outlet on steam condensate amount discharge from combustion products at its cooling below condensing point has been analyzed. The steam condensate from HRU gases is offered as heat system make-up water after degasification. The cost-effectiveness analysis of HRU installation behind the Samara CHP BKZ-420-140 NGM steam boiler with consideration of heat energy and chemically purified water economy has been performed. Calculation data for boilers with different heat output has been generalized.

  15. Performance Test for Developing the Acoustic Leak Detection System of the LMR Steam Generator

    International Nuclear Information System (INIS)

    Kim, Tae Joon; Jeong, Ji Young; Hur, Seop

    2005-01-01

    The successful detection of a water/steam into a sodium leak in the LMR SG (steam generator) at an early phase of a leak origin depends on the fast response and sensitivity of a leak detection system. It is considered, that the acoustic system is intended for a fast detecting of a water/steam into a sodium leak of an intermediate flow rate, 1 ∼ 10 g/s, during several seconds. This intention of an acoustic leak detection system is stipulated by a key impossibility of a fast detecting of an intermediate leak by the present nominal systems such as the hydrogen meter. Subject of this study is to introduce the detection performance of the acoustic leak detection system discriminated by a back-propagation neural network with a preprocessing of the FFT power spectrum analysis and the Octave band analysis, and to introduce the status of the development of the acoustic leak detection in KAERI. It was used with the acoustic signals from the injected Argon gas into water experiments in KAERI, the acoustic signals injected from the water into the sodium obtained in IPPE, and the background noise of the PFR superheater

  16. Advanced feed water distributing system for WWER 440 steam generators

    International Nuclear Information System (INIS)

    Matal, O.; Klinga, J.; Grazl, K.; Tischler, J.; Mihalik, M.

    1995-01-01

    The original designed feed water distributing system was replaced by an advanced one. The characteristics of both feed water distributing systems have been measured and evaluated. The paper deals with the problems of measurement and evaluation of both feed water distributing system characteristics and comparison of statistical data obtained. (orig.)

  17. Advanced feed water distributing system for WWER 440 steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Matal, O.; Klinga, J. [Energovyzkum Ltd, Brno (Switzerland); Grazl, K. [Vitkovice s.c., Ostrava (Switzerland); Tischler, J.; Mihalik, M. [SEP Atomove Elektrarne Bohunice (Slovakia)

    1995-12-31

    The original designed feed water distributing system was replaced by an advanced one. The characteristics of both feed water distributing systems have been measured and evaluated. The paper deals with the problems of measurement and evaluation of both feed water distributing system characteristics and comparison of statistical data obtained. (orig.). 3 refs.

  18. Issues relating to new source performance standards for industrial steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Streets, D.G.; Speciner, T.A.

    1979-06-01

    Issues relating to the revision of New Source Performance Standards (NSPS) for industrial boilers are identified. The objective is to provide information for the Department of Energy in order that it can participate productively in this standard-setting activity. The study had the following aims: to review the existing data relevant to industrial NSPS; to draw up possible regulatory alternatives; to project the effects of these regulatory alternatives; to identify issues that may be of concern to the Department of Energy; and to suggest areas for additional work. This is not a technology evaluation, nor a work plan for the Department of Energy. However, the items reported should be useful in identifying the technical issues that need to be resolved and in guiding further analysis by the Department of Energy.

  19. Innovative-Simplified Nuclear Power Plant Efficiency Evaluation with High-Efficiency Steam Injector System

    International Nuclear Information System (INIS)

    Shoji, Goto; Shuichi, Ohmori; Michitsugu, Mori

    2006-01-01

    It is possible to establish simplified system with reduced space and total equipment weight using high-efficiency Steam Injectors (SI) instead of low-pressure feedwater heaters in Nuclear Power Plant (NPP). The SI works as a heat exchanger through direct contact between feedwater from condensers and extracted steam from turbines. It can get higher pressure than supplied steam pressure. The maintenance and reliability are still higher than the feedwater ones because SI has no movable parts. This paper describes the analysis of the heat balance, plant efficiency and the operation of this Innovative-Simplified NPP with high-efficiency SI. The plant efficiency and operation are compared with the electric power of 1100 MWe-class BWR system and the Innovative-Simplified BWR system with SI. The SI model is adapted into the heat balance simulator with a simplified model. The results show that plant efficiencies of the Innovated-Simplified BWR system are almost equal to original BWR ones. The present research is one of the projects that are carried out by Tokyo Electric Power Company, Toshiba Corporation, and six Universities in Japan, funded from the Institute of Applied Energy (IAE) of Japan as the national public research-funded program. (authors)

  20. Problems of steam turbine diagnostics and the 'Simens' diagnosis system

    International Nuclear Information System (INIS)

    Tserner, V.; Andrea, K.

    1993-01-01

    Diagnostics system, allowing one to detect changes in the state on single turbine elements at an early stage is described. Besides this system allows one to utilize the turbine plant optimally and efficiency from the viewpoint of the equipment durability. Specially oriented monitoring of the turbine plant and equipment element state saves resources necessary to keep up the working order of the equipment

  1. CCS on Offshore Oil and Gas Installation - Design of Post Combustion Capture System and Steam Cycle

    OpenAIRE

    Nord, Lars O.; Anantharaman, Rahul; Chikukwa, Actor; Mejdell, Thor

    2017-01-01

    Most of the released CO2 on offshore oil and gas installation originates from the gas turbines that power the installations. For certain offshore installations, CO2 capture and storage (CCS) could be an alternative to decrease the CO2 emissions. When opting for a chemical absorption CO2 capture system, a heat source for the stripper reboiler is needed. Since most offshore installations are powered by simple cycle GTs, there is typically no steam available that could be used for stripper reboi...

  2. Numerical investigation of passive heat removal system via steam generator in VVER 1200

    International Nuclear Information System (INIS)

    Dinh Anh Tuan; Duong Thanh Tung; Tran Chi Thanh; Nguyen Van Thai

    2015-01-01

    Passive heat removal system (PHRS) via Steam Generator is an important part in VVER design. In case of Design Basic Accidents such as blackout, failure of feed water supply to steam generator or coolant leakage with failure of emergency core cooling at high pressure. PHRS is designed to remove the residual heat from reactor core through steam generator to heat exchanger which is placed outside reactor vessel. In order to evaluate the passive system, a numerical investigation using a CFD code is performed. However, PHRS has complex geometry for using CFD simulation. Thus, RELAP5 is applied to provide the wall heat flux of tube in the heat exchanger tank. The natural convection in the heat exchanger tank is investigated in this report. Numerical results show temperature and velocity distribution in the heat exchanger tank are calculated with different wall heat flux corresponding to various transient conditions. The calculated results contribute to the capacity analysis of passive heat removal system and giving valuable information for safe operation of VVER 1200. (author)

  3. Steam trap importance at the energy efficiency industrial program; Importancia do purgador de vapor nos programas de conservacao de energia

    Energy Technology Data Exchange (ETDEWEB)

    Siqueira, Francisco E. de C. [ASCA Equipamentos Industriais Ltda., Rio de Janeiro, RJ (Brazil); Belchor, Carlos Rodrigues Pereira [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia (COPPE)

    2004-07-01

    The work approach a historical of problems connected to the steam traps losses, solutions in the past time and the actual reality. We started it reporting the worry with the correct drainage of equipment against to the steam pipes drain. We discoursed about the two basic types traps that are used. The first one and more traditional refers to the thermodynamic disk steam trap. We detailed its operational principle with steam losses. After that we presented the calorimetric test set, a device which values can be compared by thermal balance confirming steam losses. The second one, as a new tendency in petrochemical market, is the inverted bucket trap, more efficient than thermodynamic type, but working by mechanical and intermittent principles, not appropriated to this kind of drainage. After that we presented the definition of the steam traps and their waited characteristics inclusively the necessary deaeration that the two types listed above do not realize. We emphasized that Steam is a thermal fluid and must be controlled by thermal devices. We presented some alternates products that execute the correct drainage, e.g. thermal traps and thermal-thermodynamic traps. Finally, we propose to the market a reconsideration of the used concepts at the steam pipes. (author)

  4. Steam generators, turbines, and condensers. Volume six

    International Nuclear Information System (INIS)

    Anon.

    1986-01-01

    Volume six covers steam generators (How steam is generated, steam generation in a PWR, vertical U-tube steam generators, once-through steam generators, how much steam do steam generators make?), turbines (basic turbine principles, impulse turbines, reaction turbines, turbine stages, turbine arrangements, turbine steam flow, steam admission to turbines, turbine seals and supports, turbine oil system, generators), and condensers (need for condensers, basic condenser principles, condenser arrangements, heat transfer in condensers, air removal from condensers, circulating water system, heat loss to the circulating water system, factors affecting condenser performance, condenser auxiliaries)

  5. Design of teleoperated robot system for nozzle dam maintenance in steam generator

    International Nuclear Information System (INIS)

    Kim, Chang-Hoi; Hwang, Suk-Young; Lee, Young-Gwang; Kim, Byung-Soo; Kim, Seung-Ho; Lee, Jong-Min

    1994-01-01

    The recent development of teleoperated manipulator system in KAERI is presented. The manipulator system is composed of master-slave arm and control system with VME based hierarchical structure. Supervisory control part with graphic workstation provides affluent visual information to human operator. This robot can be operated either in the teleoperation mode with master-slave or in the program mode running by computer system itself to enable installation or removal of nozzle dam appropriately within a water chamber of steam generator. Evaluation and analysis have been carried out to get optimal parameters of the robot. (author)

  6. Oil and gas platforms with steam bottoming cycles: System integration and thermoenvironomic evaluation

    DEFF Research Database (Denmark)

    Nguyen, Tuong-Van; Tock, Laurence; Breuhaus, Peter

    2014-01-01

    The integration of steam bottoming cycles on oil and gas platforms is currently regarded as the most promising option for improving the performance of these energy-intensive systems. In this paper, a North Sea platform is taken as case study, and a systematic analysis of its energy requirements...... is conducted. The site-scale integration of steam networks is evaluated, based on thermodynamic, economic and environmental performance indicators. The penalties induced by operational restrictions such as (i) the use of a heat transfer loop, (ii) the demand for a heat buffer, (iii) the selection of a specific...... cooling utility, and (iv) the weight limitations on the platform are quantitatively assessed. The results illustrate the benefits of converting the gas turbine process into a combined cycle, since the fuel gas consumption and the total CO2-emissions can be reduced by more than 15 %. Using the cooling...

  7. Detection and location of leaks in district heating steam systems: Survey and review of current technology and practices

    Energy Technology Data Exchange (ETDEWEB)

    Kupperman, D.S.; Raptis, A.C.; Lanham, R.N.

    1992-03-01

    This report presents the results of a survey undertaken to identify and characterize current practices for detecting and locating leaks in district heating systems, particular steam systems. Currently used technology and practices are reviewed. In addition, the survey was used to gather information that may be important for the application of acoustic leak detection. A few examples of attempts to locate leaks in steam and hot water pipes by correlation of acoustic signals generated by the leaks are also discussed.

  8. Steam generator management program

    International Nuclear Information System (INIS)

    Cho, Nam Cheoul; Kim, Moo Soo; Lee, Kwang Woo

    2003-01-01

    Recently, the common concern of nuclear power industry in the development of technology mitigating and preventing the aging of steam generator tubes prevails, because the trends of steam generator flaws at Uljin unit no. 1,2 and KSNP impose a burden on the operation of nuclear power plant. While the regulatory agency is demanding the establishment of the advanced general performance maintenance system, the steam generator management program adapting advanced technology is being developed which may comply with EPRI PWR SG guidelines based on NEI 97-06. General guidelines including all the maintenance aspects consist of the tube integrity assessment criteria, repair limit, allowable leakage level, water chemistry will be composed in order to obtain the approval of regulatory agency and be applied to nuclear power plant early 2005. This presentation is to introduce maintenance state including SG tube degradation and main contents of advanced SG management program being developed, and furthermore update present and future plan, and estimate the alternation after the completion

  9. Steam plant: Steam turbines for combined cycles

    Science.gov (United States)

    Schrieken, J.

    Parameters affecting steam turbines design are discussed and it is concluded that steam turbines for combined cycles are suitable for: powers between 1 and 250 MW; driving a generator, via a gearbox if necessary; drive through of powers which can be up to three times their own power; and ground level installation with up, side, or axial exhaust for condensing turbine applications. Parameters affecting the steam turbine performance are discussed: inlet conditions and flows, sliding inlet conditions, reheat cycles, fired and unfired heat recovery steam generators, cogeneration systems, and combined cycle for process steam supply. Aerodynamic design aspects of steam turbines for combined cycles are discussed. It is concluded that steam turbines for combined cycles have a large range of special requirements. Some typical aspects are: large exhaust annular areas and special exhaust arrangements for condensing steam turbines, drive through of the power of the gas turbines, high influence on the total cycle performance optimization, and a wide variety of extraction systems for cogeneration.

  10. Leak before break evaluation for main steam piping system made of SA106 Gr.C

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Kyoung Mo; Jee, Kye Kwang; Pyo, Chang Ryul; Ra, In Sik [Korea Power Engineering Company, Seoul (Korea, Republic of)

    1997-04-01

    The basis of the leak before break (LBB) concept is to demonstrate that piping will leak significantly before a double ended guillotine break (DEGB) occurs. This is demonstrated by quantifying and evaluating the leak process and prescribing safe shutdown of the plant on the basis of the monitored leak rate. The application of LBB for power plant design has reduced plant cost while improving plant integrity. Several evaluations employing LBB analysis on system piping based on DEGB design have been completed. However, the application of LBB on main steam (MS) piping, which is LBB applicable piping, has not been performed due to several uncertainties associated with occurrence of steam hammer and dynamic strain aging (DSA). The objective of this paper is to demonstrate the applicability of the LBB design concept to main steam lines manufactured with SA106 Gr.C carbon steel. Based on the material properties, including fracture toughness and tensile properties obtained from the comprehensive material tests for base and weld metals, a parametric study was performed as described in this paper. The PICEP code was used to determine leak size crack (LSC) and the FLET code was used to perform the stability assessment of MS piping. The effects of material properties obtained from tests were evaluated to determine the LBB applicability for the MS piping. It can be shown from this parametric study that the MS piping has a high possibility of design using LBB analysis.

  11. Systems Engineering Provides Successful High Temperature Steam Electrolysis Project

    Energy Technology Data Exchange (ETDEWEB)

    Charles V. Park; Emmanuel Ohene Opare, Jr.

    2011-06-01

    This paper describes two Systems Engineering Studies completed at the Idaho National Laboratory (INL) to support development of the High Temperature Stream Electrolysis (HTSE) process. HTSE produces hydrogen from water using nuclear power and was selected by the Department of Energy (DOE) for integration with the Next Generation Nuclear Plant (NGNP). The first study was a reliability, availability and maintainability (RAM) analysis to identify critical areas for technology development based on available information regarding expected component performance. An HTSE process baseline flowsheet at commercial scale was used as a basis. The NGNP project also established a process and capability to perform future RAM analyses. The analysis identified which components had the greatest impact on HTSE process availability and indicated that the HTSE process could achieve over 90% availability. The second study developed a series of life-cycle cost estimates for the various scale-ups required to demonstrate the HTSE process. Both studies were useful in identifying near- and long-term efforts necessary for successful HTSE process deployment. The size of demonstrations to support scale-up was refined, which is essential to estimate near- and long-term cost and schedule. The life-cycle funding profile, with high-level allocations, was identified as the program transitions from experiment scale R&D to engineering scale demonstration.

  12. Steam Distillation with Induction Heating System: Analysis of Kaffir Lime Oil Compound and Production Yield at Various Temperatures

    International Nuclear Information System (INIS)

    Zuraida Muhammad; Zakiah Mohd Yusoff; Mohd Noor Nasriq Nordin

    2013-01-01

    The steam temperature during the extraction process has a great influence on the essential oil quality. .This study was conducted to analyze the compound of kaffir-lime oil during extracting at different steam temperature using GC-MS analysis. The extraction was carried out by using steam distillation based on induction heating system at different extraction temperature such as 90, 95 and 100 degree Celsius, the power of the induction heating system is fixed at 1.6 kW. Increment of the steam temperature will increase the oil yield. In terms of oil composition, extraction at lower temperature resulted high concentration for four marker compounds of kaffir-lime oil which are α-pinene, sabinene, limonene, β-pinene. (author)

  13. A performance analysis of integrated solid oxide fuel cell and heat recovery steam generator for IGFC system

    DEFF Research Database (Denmark)

    Rudra, Souman; Lee, Jinwook; Rosendahl, Lasse

    2010-01-01

    efficiencies can be achieved. The outputs from SOFC can be utilized by heat recovery steam generator (HRSG), which drives the steam turbine for electricity production. The SOFC stack model was developed using the process flow sheet simulator Aspen Plus, which is of the equilibrium type. Various ranges...... describes IGFC power plants, particularly the optimization of HRSG to improve the efficiency of the heat recovery from the SOFC exhaust gas and to maximize the power production in the steam cycle in the IGFC system. HRSG output from different pressure levels varies depending on the SOFC output. The steam...... turbine efficiency was calculated for measuring the total power plant output. The aim of this paper is to provide a simulation model for the optimal selection of the operative parameters of HRSG and SOFC for the IGFC system by comparing it with other models. The simulation model should be flexible enough...

  14. Water mass control system based on artificial neural networks for the steam generator in a pressurized water reactor

    Science.gov (United States)

    Dong, Wei

    The control of water mass inventory and water level in the steam generator is important for nuclear power plant. Conventional control system designs attempt to maintain downcomer water level within a relatively narrow operational band. However, the water level measured in the downcomer can temporarily react in a manner opposite to water mass inventory changes, which is known as shrink and swell effects. As a result, automatic or manual control of water level can be difficult under these conditions and can lead to reactor trips. This research introduces a new feedwater control strategy for nuclear steam generators. By estimating the water mass inventory with neural networks, the new method directly controls water mass inventory by conventional PI controller. Since shrink and swell are eliminated in water mass control, theoretical analysis and simulation results show the new control strategy improves the operation of nuclear steam generators significantly. In the water mass control system design, the safety function of the system is still based on the Steam Generator Water Level. Thus, the conventional water level trips will protect the plant when the new control strategy fails to maintain the water level within the safety range. The water mass estimator can be embedded in the Instrumentation and Control System of a Nuclear Power Plant to open loop observe the Steam Generator water mass inventory, improving the safety of nuclear power plant operation. Closed loop water mass control for a Steam Generator can be implemented after the observed water mass shows good agreement with theoretical calculations and plant operation experiences.

  15. Digital control system of a steam generator water level by LQG optimal method

    International Nuclear Information System (INIS)

    Lee, Yoon Joon

    1993-01-01

    A digital control system for the steam generator water level control is developed using LQG optimal design method. To describe the more realistic situaton, a feedwater valve actuator is assumed to be of the first order lagger and is included in the overall control system. By composing the digital control circuit in such a way that the overall control system consists of two sub-systems of feedwater station and feedback loop digital controller, the design procedure is divided into two independent steps. The feedwater station system is described in the error dynamics of an ordinary regulator system. The optimal gains are obtained by LQ method which imposes the constraints of the feedwater valve motion as well as on the output deviations. Developed also is a Kalman observer on account of the flow measurement uncertainty at low power. Then a digital controller on the feedback loop is designed so that the system maintains the same stability margins for all power ranges. The simulation results show thst the optimal digital system has a good control characteristics despite the adverse dynamics of a steam generator at low power. (Author)

  16. Effect of thermal barrier coatings on the performance of steam and water-cooled gas turbine/steam turbine combined cycle system

    Science.gov (United States)

    Nainiger, J. J.

    1978-01-01

    An analytical study was made of the performance of air, steam, and water-cooled gas-turbine/steam turbine combined-cycle systems with and without thermal-barrier coatings. For steam cooling, thermal barrier coatings permit an increase in the turbine inlet temperature from 1205 C (2200 F), resulting in an efficiency improvement of 1.9 percentage points. The maximum specific power improvement with thermal barriers is 32.4 percent, when the turbine inlet temperature is increased from 1425 C (2600 F) to 1675 C (3050 F) and the airfoil temperature is kept the same. For water cooling, the maximum efficiency improvement is 2.2 percentage points at a turbine inlet temperature of 1683 C (3062 F) and the maximum specific power improvement is 36.6 percent by increasing the turbine inlet temperature from 1425 C (2600 F) to 1730 C (3150 F) and keeping the airfoil temperatures the same. These improvements are greater than that obtained with combined cycles using air cooling at a turbine inlet temperature of 1205 C (2200 F). The large temperature differences across the thermal barriers at these high temperatures, however, indicate that thermal stresses may present obstacles to the use of coatings at high turbine inlet temperatures.

  17. Troubleshooting vacuum systems steam turbine surface condensers and refinery vacuum towers

    CERN Document Server

    Lieberman, Norman P

    2012-01-01

    Vacuum systems are in wide spread use in the petrochemical plants, petroleum refineries and power generation plants. The existing texts on this subject are theoretical in nature and only deal with how the equipment functions when in good mechanical conditions, from the viewpoint of the equipment vendor.  In this much-anticipated volume, one of the most well-respected and prolific process engineers in the world takes on troubleshooting vacuum systems, and especially steam ejectors, an extremely complex and difficult subject that greatly effects the profitability of the majority of the world'

  18. Automated WWER steam generator eddy current testing and plugging control system

    International Nuclear Information System (INIS)

    Gorecan, I.; Gortan, K.; Grzalja, I.

    2004-01-01

    The structural architecture of the system contains three main components which are described as follows: Manipulator Guidance System; Eddy Current Testing System; Plugging System. The manipulator system has the task to position the end-effectors to the desired tube position. When the final position is reached, the Eddy Current testing system performs data acquisition. In case defects are found, the plugging system performs tube plug installment. Each system is composed of 3 layers. The first layer is the hardware layer consisting of motors driving the effectors along with sensors needed to obtain the positioning data, pusher motors used to push the test probes into tubes of the WWER steam generator, and plugging hardware tool. The second layer is the control box performing basic monitoring and control routines as an interconnection between first and third layer. The highest layer is the control software, running on the PC, which is used as a human-machine-interface.(author)

  19. Systems strategies for developing industrial microbial strains

    DEFF Research Database (Denmark)

    Lee, Sang Yup; Kim, Hyun Uk

    2015-01-01

    Industrial strain development requires system-wide engineering and optimization of cellular metabolism while considering industrially relevant fermentation and recovery processes. It can be conceptualized as several strategies, which may be implemented in an iterative fashion and in different...... performance under industrial fermentation conditions. These challenges can be overcome by taking systems approaches through the use of state-of-the-art tools of systems biology, synthetic biology and evolutionary engineering in the context of industrial bioprocess. Major systems metabolic engineering...

  20. Fault Diagnosis of Helical Coil Steam Generator Systems of an Integral Pressurized Water Reactor Using Optimal Sensor Selection

    Science.gov (United States)

    Li, Fan; Upadhyaya, Belle R.; Perillo, Sergio R. P.

    2012-04-01

    Fault diagnosis is an important area in nuclear power industry for effective and continuous operation of power plants. Fault diagnosis approaches depend critically on the sensors that measure important process variables. Allocation of these sensors determines the effectiveness of fault diagnostic methods. However, the emphasis of most approaches is primarily on the procedure to perform fault detection and isolation (FDI) given a set of sensors. Little attention has been given to actual allocation of the sensors for achieving efficient FDI performance. This paper presents a graph-based approach as a solution for optimization of sensor selection to ensure fault observability, as well as fault resolution to a maximum possible extent. Principal component analysis (PCA), a multivariate data-driven technique, is used to capture the relationships among the measurements and to characterize by a data hyper-plane. Fault directions for the different fault scenarios are obtained using singular value decomposition of the prediction errors, and fault isolation is then accomplished from new projections on these fault directions. Results of the helical coil steam generator (HCSG) system of the International Reactor Innovative and Secure (IRIS) nuclear reactor demonstrate the proposed FDI approach with optimized sensor selection, and its future application to large industrial systems.

  1. Nuclear power plant steam pipes repairing with TIRANT 3 robot system

    International Nuclear Information System (INIS)

    Soto Tomas, Marcelo; Curiel Nieva, Marceliano; Monzo Blasco, Enrique; Rodriguez, Salvador Pineda; Vaquer Perez, Juan I.

    2011-01-01

    A typical application functions covering the steam pipes inner surface in coal-fired power station and nuclear power plants. The results of this process are spectacular in terms of protection against corrosion and abrasion, but its application has conditioning factors, such as: Severe application conditions for workers. Due to the postural position (usually kneeling) in small diameter pipes and working with fireproof clothing and masks with outdoor air supplying, due to fumes, sparks and molten metal particles, radiological contamination, confined space, poor lighting... Coating uniformity. As metallization is a manual process, the carried out measurements show small variations in the thickness of the coating, always within the tolerance limits established by the applicable regulations and quality assurance. For all these reasons, Grupo Dominguis has developed the TIRANT 3 robot, a worldwide innovative system, for metallization of steam pipes inner surface. TIRANT 3 robot is teleoperated from outside of the pipe, so that human intervention is reduced to the operations of robot positioning and change of metallization wire. As it is an independent system of the human factor, metallization process performance is significantly increased by reducing rest periods due only to the robot maintenance. Likewise, TIRANT 3 system permits to increase resulting coating uniformity, and thus its resistance, keeping selected parameters constant depending on required type and thickness of wire. TIRANT 3 system has successfully worked in 2010 during the stops refueling of the Units I and II of Laguna Verde nuclear power plant in Mexico. (author)

  2. Multifrequency eddy-current system for inspection of steam generator turbine

    International Nuclear Information System (INIS)

    Davis, T.J.

    1980-11-01

    The objectives of this program were to: determine the maximum advantage of the multifrequency eddy current method for nuclear steam generator tubing inspection; simplify system operating procedures and enhance presentation of mutifrequency data; and evaluate multifrequency methods for inspecting recently encountered types of anomalies such as circumferential cracks, inside diameter flaws, and flaws in dented regions. New test methods developed under the program have resulted in a dramatic improvement over earlier multifrequency work. The methods rely on judicious selection of test frequencies and the simultaneous use of differential and absolute multiparameter inspection. Flaws may be sized and profiled with increased accuracy over that of the single-frequency method, and improved rejection of indications from unwanted parameters such as support plates and probe wobble has been obtained. The ability to detect and size support cracks in both corroded and non-corroded supports has been demonstrated on a laboratory basis. A field-usable test system employing four test frequencies was developed under the program and has been evaluated in the EPRI steam generator mockup. Some of the new technology used in this system has been commercialized into the new Zetec MIZ-12 multifrequency system

  3. Global Freshwater Thermal Pollution from Steam-Electric Power Plants with Once-Through Cooling Systems

    Science.gov (United States)

    Raptis, C. E.; van Vliet, M. T. H.; Pfister, S.

    2015-12-01

    Thermoelectric power generation requires large amounts of cooling water. In facilities employing once-through cooling systems the heat removed in the power cycle is rejected directly into a water body. Several studies have focused on the impacts of power-related thermal emissions in Europe and the U.S., in terms of river temperature increase and the capacity for power production, especially in the light of legislative measures designed to protect freshwater bodies from excessive temperature. In this work we present a comprehensive, global analysis of current freshwater thermal pollution by thermoelectric facilities. The Platts World Electric Power Plant (WEPP) database was the principal data source. Data gaps in the principal parameters of the steam-electric power cycle were filled in by regression relationships developed in this work. Some 2400 steam-electric units using once-through freshwater cooling systems, amounting to 19% of the global installed capacity of thermoelectric units, were identified and georeferenced, and a global view of thermal emission rates was achieved by systematically solving the Rankine cycle on a power generating unit level. The rejected heat rates are linearly proportional to the steam flow rate, which in turn is directly proportional to the power produced. By applying the appropriate capacity factors, the rejected heat rate can be estimated for each unit or agglomeration of units at the desired temporal resolution. We coupled mean annual emission rates with the global gridded hydrological-river temperature model VIC-RBM to obtain a first view of river temperature increases resulting from power generation. The results show that in many cases, even on a mean annual emission rate basis and a relatively large spatial resolution of 0.5 x 0.5 degrees, the local limits for temperature increase are often exceeded, especially in the U.S. and Europe.

  4. Optical Fiber Demodulation System with High Performance for Assessing Fretting Damage of Steam Generator Tubes

    Directory of Open Access Journals (Sweden)

    Peijian Huang

    2018-01-01

    Full Text Available In order to access the fretting damage of the steam generator tube (SGT, a fast fiber Fabry-Perot (F-P non-scanning correlation demodulation system based on a super luminescent light emitting diode (SLED was performed. By demodulating the light signal coming out from the F-P force sensor, the radial collision force between the SGT and the tube support plate (TSP was interrogated. For higher demodulation accuracy, the effects of the center wavelength, bandwidth, and spectrum noise of SLED were discussed in detail. Specially, a piezoelectric ceramic transducer (PZT modulation method was developed to get rid of the interference of mode coupling induced by different types of fiber optics in the demodulation system. The reflectivity of optical wedge and F-P sensor was optimized. Finally, the demodulation system worked well in a 1:1 steam generator test loop and successfully demodulated a force signal of 32 N with a collision time of 2 ms.

  5. Method and apparatus for steam mixing a nuclear fueled electricity generation system

    Science.gov (United States)

    Tsiklauri, Georgi V.; Durst, Bruce M.

    1996-01-01

    A method and apparatus for improving the efficiency and performance of a nuclear electrical generation system that comprises the addition of steam handling equipment to an existing plant that results in a surprising increase in plant performance. More particularly, a gas turbine electrical generation system with heat recovery boiler is installed along with a micro-jet high pressure and a low pressure mixer superheater. Depending upon plant characteristics, the existing moisture separator reheater (MSR) can be either augmented or done away with. The instant invention enables a reduction in T.sub.hot without a derating of the reactor unit, and improves efficiency of the plant's electrical conversion cycle. Coupled with this advantage is a possible extension of the plant's fuel cycle length due to an increased electrical conversion efficiency. The reduction in T.sub.hot further allows for a surprising extension of steam generator life. An additional advantage is the reduction in erosion/corrosion of secondary system components including turbine blades and diaphragms. The gas turbine generator used in the instant invention can also replace or augment existing peak or emergency power needs. Another benefit of the instant invention is the extension of plant life and the reduction of downtime due to refueling.

  6. Pipe rupture and steam/water hammer design loads for dynamic analysis of piping systems

    International Nuclear Information System (INIS)

    Strong, B.R. Jr.; Baschiere, R.J.

    1978-01-01

    The design of restraints and protection devices for nuclear Class I and Class II piping systems must consider severe pipe rupture and steam/water hammer loadings. Limited stress margins require that an accurate prediction of these loads be obtained with a minimum of conservatism in the loads. Methods are available currently for such fluid transient load development, but each method is severely restricted as to the complexity and/or the range of fluid state excursions which can be simulated. This paper presents a general technique for generation of pipe rupture and steam/water hammer design loads for dynamic analysis of nuclear piping systems which does not have the limitations of existing methods. Blowdown thrust loadings and unbalanced piping acceleration loads for restraint design of all nuclear piping systems may be found using this method. The technique allows the effects of two-phase distributed friction, liquid flashing and condensation, and the surrounding thermal and mechanical equipment to be modeled. A new form of the fluid momentum equation is presented which incorporates computer generated fluid acceleration histories by inclusion of a geometry integral termed the 'force equivalent area' (FEA). The FEA values permit the coupling of versatile thermal-hydraulic programs to piping dynamics programs. Typical applications of the method to pipe rupture problems are presented and the resultant load histories compared with existing techniques. (Auth.)

  7. Design of the steam generator in an energy conversion system based on the aluminum combustion with water

    International Nuclear Information System (INIS)

    Mercati, Stefano; Milani, Massimo; Montorsi, Luca; Paltrinieri, Fabrizio

    2012-01-01

    Highlights: ► Development of a numerical approach for the analysis of a co-generation system based on the aluminum water reaction. ► Construction of system operating maps for estimating the system behavior. ► Comparison of two different designs of the steam generator for the system. ► Definition of the operating range where each configuration provides the best performance. -- Abstract: The paper shows the preliminary design of the superheated steam generator to be used in a novel hydrogen production and energy conversion system based on the combustion of aluminum particles with water. The system is aimed at producing hydrogen and pressurized superheated steam, using the heat released by the Al–H 2 O reaction. The interest on this type of technology arises because of the possibility of obtaining hydrogen with very low pollutant and greenhouse gas emissions, compared to the traditional hydrogen production systems, such as the steam reforming from methane. The analysis of the combustion chamber and the heat recovery system is carried out by means of a lumped and distributed parameter numerical approach. The multi phase and gas mixture theoretical principles are used both to characterize the mass flow rate and the heat release in the combustion chamber and within the heat exchangers in order to relate the steam generator performance to the system operating parameters. Finally, the influence of the steam generator performance on the whole energy conversion system behavior is addressed, with particular care to the evaluation of the total power and efficiency variation with the combustion parameters.

  8. Optimal sampling period of the digital control system for the nuclear power plant steam generator water level control

    International Nuclear Information System (INIS)

    Hur, Woo Sung; Seong, Poong Hyun

    1995-01-01

    A great effort has been made to improve the nuclear plant control system by use of digital technologies and a long term schedule for the control system upgrade has been prepared with an aim to implementation in the next generation nuclear plants. In case of digital control system, it is important to decide the sampling period for analysis and design of the system, because the performance and the stability of a digital control system depend on the value of the sampling period of the digital control system. There is, however, currently no systematic method used universally for determining the sampling period of the digital control system. Generally, a traditional way to select the sampling frequency is to use 20 to 30 times the bandwidth of the analog control system which has the same system configuration and parameters as the digital one. In this paper, a new method to select the sampling period is suggested which takes into account of the performance as well as the stability of the digital control system. By use of the Irving's model steam generator, the optimal sampling period of an assumptive digital control system for steam generator level control is estimated and is actually verified in the digital control simulation system for Kori-2 nuclear power plant steam generator level control. Consequently, we conclude the optimal sampling period of the digital control system for Kori-2 nuclear power plant steam generator level control is 1 second for all power ranges. 7 figs., 3 tabs., 8 refs. (Author)

  9. Methods for disassembling, replacing and assembling parts of a steam cooling system for a gas turbine

    Science.gov (United States)

    Wilson, Ian D.; Wesorick, Ronald R.

    2002-01-01

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows. The bore tube assembly, radial tubes, elbows, manifold segments and crossover tubes are removable from the turbine rotor and replaceable.

  10. Model-Free Coordinated Control for MHTGR-Based Nuclear Steam Supply Systems

    Directory of Open Access Journals (Sweden)

    Zhe Dong

    2016-01-01

    Full Text Available The modular high temperature gas-cooled reactor (MHTGR is a typical small modular reactor (SMR that offers simpler, standardized and safer modular design by being factory built, requiring smaller initial capital investment, and having a shorter construction period. Thanks to its small size, the MHTGRs could be beneficial in providing electric power to remote areas that are deficient in transmission or distribution and in generating local power for large population centers. Based on the multi-modular operation scheme, the inherent safety feature of the MHTGRs can be applicable to large nuclear plants of any desired power rating. The MHTGR-based nuclear steam supplying system (NSSS is constituted by an MHTGR, a side-by-side arranged helical-coil once-through steam generator (OTSG and some connecting pipes. Due to the side-by-side arrangement, there is a tight coupling effect between the MHTGR and OTSG. Moreover, there always exists the parameter perturbation of the NSSSs. Thus, it is meaningful to study the model-free coordinated control of MHTGR-based NSSSs for safe, stable, robust and efficient operation. In this paper, a new model-free coordinated control strategy that regulates the nuclear power, MHTGR outlet helium temperature and OTSG outlet overheated steam temperature by properly adjusting the control rod position, helium flowrate and feed-water flowrate is established for the MHTGR-based NSSSs. Sufficient conditions for the globally asymptotic closed-loop stability is given. Finally, numerical simulation results in the cases of large range power decrease and increase illustrate the satisfactory performance of this newly-developed model-free coordinated NSSS control law.

  11. Specifying and verifying the steam boiler control system with time extended LOTOS

    Energy Technology Data Exchange (ETDEWEB)

    Willig, A. [Technical Univ. Berlin (Germany). Dept. of Electrical Engineering; Schieferdecker, I. [GMD Fokus, Berlin (Germany)

    1996-12-31

    The paper presents a specification of the steam boiler system in Time Extended LOTOS as an example to describe real-time, hybrid systems containing parts with discrete and continuous behavior in a time extended process-algebraic formalism. The specification has been developed in three design steps - the specification of functional behavior in LOTOS, the specification of timed behavior in TE-LOTOS (a time extension of LOTOS), and the specification of data dependencies in TE-LOTOS with Gofer (a functional language). The resulting specification is modular, succinct, and easy to read. Most importantly, it is an implementation-near specification. It offers means for logical reasoning on the system properties, for stepwise refinement, simulation and prototyping of the system. (orig.)

  12. Steam generator waterlancing at Darlington NGS (system development and field application)

    International Nuclear Information System (INIS)

    Seppala, D.; Malaugh, J.; Kiisel, E.; Kamler, F.

    1996-01-01

    From the initial steam generator (SG) inspections at Darlington Nuclear Generating Station (DNGS), the authors know that the sludge accumulations on the secondary side tubesheets have been minimal. DNGS is a fairly new station but the experience at the older Ontario Hydro plants have shown that significant accumulations will happen. A pro-active strategy has been adopted for maintaining SGs that will minimize corrosion product accumulation and the potential for component degradation. During the four year planned Unit maintenance outages, SGs will be inspected and waterlanced using a waterlance system designed and built by Babcock and Wilcox International. This automated state-of-the-art system also allows fully recorded inspections of the tubesheet/first half-lattice supports. Some of the key elements covered include results of the initial field application (May, 1995), system development and design, system qualification, cleaning performance, and lessons learned for future outages

  13. Development of intelligent Eddy Current Testing (ECT) system for PWR steam generator tube inspection

    International Nuclear Information System (INIS)

    Kawata, K.; Kawase, N.; Kurokawa, M.; Asada, Y.

    2005-01-01

    The intelligent ECT system was developed for the inspection of heat transfer tubes of the steam generator of the PWR plant. It consists of intelligent probe, data acquisition unit and data analysis system. The probe combines 24 channels inclined lay out drive coils and thin film pick-up coils with built-in electric circuits to provide high inspection capability equivalent to rotating coil ECT and high-speed inspection equivalent to conventional bobbin coil ECT. The advanced data analysis system that has filtering and automatic analysis functions is also developed to enable fast and precise analysis of large volume inspection data. The system was qualified by confirmation tests in FY 2003 to show thinned thickness sizing accuracy within ± 5%. (T. Tanaka)

  14. Nonlinear Coordinated Control for MHTGR-Based Nuclear Steam Supply Systems

    Science.gov (United States)

    Dong, Zhe

    2014-10-01

    Because of its inherent safety feature and potential economic competitiveness, modular high temperature gas-cooled reactor (MHTGR) has been seen as one of the best candidates for building the next generation nuclear plants. As a typical small modular reactor (SMR), MHTGR can be incorporated with new energy resources to build micro-grids, and can also be utilized to build large nuclear energy systems having inherent safety feature at any power rating. The nuclear steam supplying system (NSSS) of MHTGR-based plants is composed of an MHTGR and a once-through steam generator (OTSG). The NSSS coordinated control is crucial for providing the load-following function. Motivated by this, a nonlinear coordinated control for MHTGR-based NSSSs is proposed in this paper. Based upon theoretical analysis, sufficient conditions for this newly-built control law to guarantee globally asymptotic closed-loop stability are given. The feasibility of this novel coordinated control strategy is verified through numerical simulation, and simulation results show that this new control law can provide satisfactory regulating performance for the NSSS by properly choosing its feedback gains. Moreover, this coordinated control has a very simple form, which means that it can be easily implemented in practical engineering.

  15. Design approaches for solar industrial process-heat systems: nontracking and line-focus collector technologies

    Energy Technology Data Exchange (ETDEWEB)

    Kutscher, C.F.; Davenport, R.L.; Dougherty, D.A.; Gee, R.C.; Masterson, P.M.; May, E.K.

    1982-08-01

    The design methodology for solar industrial process heat systems is described, and an overview is given of the use of solar energy in industry. A way to determine whether solar energy makes sense for a particular application is described. The basic system configurations used to supply hot water or steam are discussed, and computer-generated graphs are supplied that allow the user to select a collector type. Detailed energy calculations are provided, including the effects of thermal losses and storage. The selection of subsystem components is described, and control systems, installation and start-up details, economics, and safety and environmental issues are explained. (LEW)

  16. Assessment of passive safety system performance under main steam line break accident

    International Nuclear Information System (INIS)

    Lim, J.; Choi, S.W.; Yang, J.; Lee, D.Y.; Rassame, S.; Hibiki, T.; Ishii, M.

    2014-01-01

    Highlights: • An integral test of MSLB was conducted in a small-scale test facility, i.e. PUMA which is scaled to generation III + BWR applications. • GDCS as an ECCS provided adequate supply of water to keep RPV coolant level well above TAF. • PCCS kept containment below design pressure during long-term cooling phase. - Abstract: A generation III + Boiling Water Reactor (BWR) which relies on natural circulation has evolved from earlier BWR designs by incorporating passive safety features which require no emergency injection pump and no operator action or Alternating Current (AC) power supply. The generation III + BWR’s passive safety systems include the Automatic Depressurization System (ADS), the Suppression Pool (SP), the Standby Liquid Control System (SLCS), the Gravity Driven Cooling System (GDCS), the Isolation Condenser System (ICS), and the Passive Containment Cooling System (PCCS). The ADS is actuated to rapidly depressurize the reactor leading to the GDCS injection. The large amount of water in the SP condenses steam from the reactor. The SLCS provides makeup water to the reactor. The GDCS injects water into the reactor by gravity head and provides cooling to the core. The ICS and the PCCS are used to remove the decay heat from the reactor. The objective of this paper is to analyze the response of passive safety systems under the Loss of Coolant Accident (LOCA). A Main Steam Line Break (MSLB) test has been conducted in the Purdue University Multi-Dimensional Integral Test Assembly (PUMA) which is scaled to represent the generation III + BWR. The main results of PUMA MSLB test were that the reactor coolant level was well above the Top of Active Fuel (TAF) and the reactor containment pressure has remained below the design pressure. In particular, the minimum water level (1.706 m) was 5% higher than the TAF (1.623 m) and the containment maximum pressure (271 kPa) was 35% lower than the safety limit (414 kPa), respectively

  17. ORTAP: a simulator of high temperature gas-cooled reactor nuclear steam supply system dynamics

    Energy Technology Data Exchange (ETDEWEB)

    Cleveland, J.C.; Hedrick, R.A.; Bell, S.J; Delene, J.G.

    1977-01-01

    ORTAP was developed to predict the dynamic behavior of the high temperature gas-cooled reactor (HTGR) Nuclear Steam Supply System for normal operational transients and postulated accidents. Normal operational transients which can be analyzed with ORTAP include both reactor startup and shutdown, and normal and rapid load charges. Upset transients that can be analyzed with ORTAP include reactor trip, turbine trip and sudden reduction in feedwater flow. ORTAP has been used to predict plant response to postulated emergency or faulted conditions such as primary system depressurization, loss of primary coolant flow and uncontrolled removal of control poison from the reactor core. A brief description of the HTGR system and the models used for each of the major components is presented, together with certain modeling and solution techniques used in ORTAP that are of general interest.

  18. High Temperatures Health Monitoring of the Condensed Water Height in Steam Pipe Systems

    Science.gov (United States)

    Lih, Shyh-Shiuh; Bar-Cohen, Yoseph; Lee, Hyeong Jae; Badescu, Mircea; Bao, Xiaoqi; Sherrit, Stewart; Takano, Nobuyuki; Ostlund, Patrick; Blosiu, Julian

    2013-01-01

    Ultrasonic probes were designed, fabricated and tested for high temperature health monitoring system. The goal of this work was to develop the health monitoring system that can determine the height level of the condensed water through the pipe wall at high temperature up to 250 deg while accounting for the effects of surface perturbation. Among different ultrasonic probe designs, 2.25 MHz probes with air backed configuration provide satisfactory results in terms of sensitivity, receiving reflections from the target through the pipe wall. A series of tests were performed using the air-backed probes under irregular conditions, such as surface perturbation and surface disturbance at elevated temperature, to qualify the developed ultrasonic system. The results demonstrate that the fabricated air-backed probes combined with advanced signal processing techniques offer the capability of health monitoring of steam pipe under various operating conditions.

  19. In-Service Monitoring of Steam Pipe Systems at High Temperatures

    Science.gov (United States)

    Bar-Cohen, Yoseph (Inventor); Lih, Shyh-Shiuh (Inventor); Badescu, Mircea (Inventor); Bao, Xiaoqi (Inventor); Sherrit, Stewart (Inventor); Scott, James Samson (Inventor); Blosiu, Julian O. (Inventor); Widholm, Scott E. (Inventor)

    2014-01-01

    A system and method for monitoring the properties of a fluid, such as water, in a steam pipe without mechanically penetrating the wall of the pipe. The system uses a piezoelectric transducer to launch an ultrasonic probe signal into the pipe. Reflected ultrasonic signals are captured in a transducer, which can be the same transducer that launched the probe signal. The reflected signals are subjected to data processing, which can include filtering, amplification, analog-to-digital conversion and autocorrelation analysis. A result is extracted which is indicative of a property of the fluid, such as a height of the condensed fluid, a cavitation of the condensed fluid, and a surface perturbation of the condensed fluid. The result can be recorded, displayed, and/or transmitted to another location. One embodiment of the system has been constructed and tested based on a general purpose programmable computer using instructions recorded in machine-readable non-volatile memory.

  20. Pressurized water and steam tests. EdF's R and D studies on valves and fittings and on components of industrial circuits

    International Nuclear Information System (INIS)

    1999-01-01

    This document gives a presentation of the means developed by the R and D direction of Electricite de France (EdF) for the tests performed on valves and fittings devoted to industrial installations: an internal calibration and metrology laboratory devoted to pressure, temperature and mechanical vibration tests, performing data acquisition and processing means, an internal water chemistry laboratory, and a series of test facilities for pressurized water and steam tests (Cumulus, Cypres, Cythere, GB, Coccinelle, Babette 1 and 2 loops). A description of the principal functions, functioning principle, performances, and performable tests is given for each loop. (J.S.)

  1. Steam generator comprehensive testing facility

    International Nuclear Information System (INIS)

    Chen Changbing

    1998-12-01

    The main system and equipment of a capacity of 30 MW steam generator testing rig is briefly introduced. The thermal performance of steam generator simulator has been verified with a steam generator model comprehensive testing. The application and function of the Facility are analyzed. And the effective use of the equipment of the Facility is also proposed

  2. Ten years of sodium cooled steam generator tests on the C.G.V.S. Synthesis of the results obtained on these equipments and operation experiments of an industrial size test facility

    International Nuclear Information System (INIS)

    Fontaine, J.P.; Llory, M.; Quinet, J.L.

    1984-04-01

    From 1970 to 1980, Electricite de France carried out tests on four steam generators of the fast neutron reactor series on an industrial size testing equipment, the C.G.V.S. (large power testing Circuit for Steam Generators heated by Sodium). After a presentation of the testing installation, types of tests carried out and tested apparatus, a balance of lessons drawn from the circuit exploitation, and from the main results obtained on the tested equipments and on the means of calculation COPI and SICLE codes developed or adopted to simulate steam generator operation. 33 figs., 50 refs [fr

  3. Nuclear Power Plant Steam Pipes repairing with Tirant 3R Robot System

    International Nuclear Information System (INIS)

    Ruiz-Martinez, Jose-Tomas; Soto-Tomas, Marcelo; Curiel-Nieva, Marceliano; Monzo-Blasco, Enrique; Pineda-Rodriguez, Salvador; Vaquer-Perez, Juan-Ignacio

    2012-09-01

    The metallization arc spray process is based on the projection of molten metal, supplied by means of different stainless alloys wire, over a surface of carbon steel usually, with the object of serving as protection against flow assisted corrosion (FAC), increasing resistance to abrasion and deteriorations. A typical application functions covering the steam pipes inner surface in Coal-fired power station and Nuclear Power Plants. The results of this process are spectacular in terms of protection against flow assisted corrosion and abrasion, but its application has conditioning factors, such as: Severe application conditions for workers. Due to the worker's postural position (usually kneeling) in 32' diameter pipes and working with fireproof clothing and masks with outdoor air supplying, due to fumes, sparks and molten metal particles, radiological contamination, confined space, poor lighting... Coating uniformity. As metallization is a manual process, the carried out measurements show small variations in the thickness of the coating, always within the tolerance limits established by the applicable regulations and Quality Assurance. An increase in the uniformity of the projected coating, increase the resistance and give a better surface protection. For all these reasons, Lainsa has developed the TIRANT 3 R system, a worldwide innovative system, for metallization of steam pipes inner surface. TIRANT 3 R system is tele-operated from outside of the pipe, so that human intervention is reduced to the operations of robot positioning and change of metallization wire. As it is an independent system of the human factor, metallization process performance is significantly increased by reducing rest periods due only to the robot maintenance. Likewise, TIRANT 3 R system permits to increase resulting coating uniformity and thus its resistance, keeping selected parameters constant (forward speed, rotation speed and inner surface distance) depending on required type and

  4. Performance analysis of a small regenerative gas turbine system adopting steam injection and side-wall in finned tube evaporator

    International Nuclear Information System (INIS)

    Kang, Soo Young; Lee, Jong Jun; Kim, Tong Seop

    2009-01-01

    Small gas turbines in power range of several MWs are quite suitable for application in distributed generation as well as Community Energy Systems (CES). Humidification is an effective way to improve gas turbine performance, and steam injection is the most general and practically feasible method. This study intended to examine the effect of steam injection on the performance of several MW class gas turbines. A primary concern is given to the regenerative cycle gas turbine. The steam injection effect on the performance of a system without the regenerator (i.e. a simple cycle) is also examined. In addition, the influence of bypass of some of the exhaust gas on the performance of the gas turbine, especially the regenerative cycle gas turbine, is evaluated.

  5. Toward High Performance in Industrial Refrigeration Systems

    OpenAIRE

    Thybo, C.; Izadi-Zamanabadi, Roozbeh; Niemann, H.

    2002-01-01

    Achieving high performance in complex industrial systems requires information manipulation at different system levels. The paper shows how different models of same subsystems, but using different quality of information/data, are used for fault diagnosis as well as robust control design in industrial refrigeration systems.

  6. Toward High Performance in Industrial Refrigeration Systems

    DEFF Research Database (Denmark)

    Thybo, C.; Izadi-Zamanabadi, Roozbeh; Niemann, H.

    2002-01-01

    Achieving high performance in complex industrial systems requires information manipulation at different system levels. The paper shows how different models of same subsystems, but using different quality of information/data, are used for fault diagnosis as well as robust control design in industr...... in industrial refrigeration systems....

  7. Towards high performance in industrial refrigeration systems

    DEFF Research Database (Denmark)

    Thybo, C.; Izadi-Zamanabadi, R.; Niemann, Hans Henrik

    2002-01-01

    Achieving high performance in complex industrial systems requires information manipulation at different system levels. The paper shows how different models of same subsystems, but using different quality of information/data, are used for fault diagnosis as well as robust control design in industr...... in industrial refrigeration systems....

  8. Solar augmentation of conventional steam plants : From system studies to reality

    OpenAIRE

    Petrov, Miroslav P.; Salomon Popa, Marianne; Fransson, Torsten H.

    2012-01-01

    Solar energy is often available in abundant quantities in the vicinity of conventional steam power plants close to large energy-consumption centers, where also the need for clean add-on power is substantial. Fossil-fuel based power units (coal fired steam plants or natural gas fired combined cycles) can be augmented with solar thermal power for feedwater preheating or parallel steam generation. Especially relevant is if the solar field in such developments is designed to deliver lower tempera...

  9. TRAP2: FORTRAN program for digital simulation of the transient behavior of the once-through steam generator and associated reactor coolant system

    International Nuclear Information System (INIS)

    Cudlin, J.J.; Daggett, P.W.

    1976-08-01

    The TRAP2 code calculates the transient response of the once-through steam generator and associated reactor coolant system to feedwater and main steam line pipe ruptures. The numerical integrations are made serially by a combination of forward differencing and implicit techniques. Fluid properties are obtained from equations that are surface fits to the 1967 ASME Steam Tables. Unusual features include multiple time-step analysis, restart capability, and plot capability

  10. Soviet steam generator technology: fossil fuel and nuclear power plants

    International Nuclear Information System (INIS)

    Rosengaus, J.

    1987-01-01

    In the Soviet Union, particular operational requirements, coupled with a centralized planning system adopted in the 1920s, have led to a current technology which differs in significant ways from its counterparts elsewhere in the would and particularly in the United States. However, the monograph has a broader value in that it traces the development of steam generators in response to the industrial requirements of a major nation dealing with the global energy situation. Specifically, it shows how Soviet steam generator technology evolved as a result of changing industrial requirements, fuel availability, and national fuel utilization policy. The monograph begins with a brief technical introduction focusing on steam-turbine power plants, and includes a discussion of the Soviet Union's regional power supply (GRES) networks and heat and power plant (TETs) systems. TETs may be described as large central co-generating stations which, in addition to electricity, provide heat in the form of steam and hot water. Plants of this type are a common feature of the USSR today. The adoption of these cogeneration units as a matter of national policy has had a central influence on Soviet steam generator technology which can be traced throughout the monograph. The six chapters contain: a short history of steam generators in the USSR; steam generator design and manufacture in the USSR; boiler and furnace assemblies for fossil fuel-fired power stations; auxiliary components; steam generators in nuclear power plants; and the current status of the Soviet steam generator industry. Chapters have been abstracted separately. A glossary is included containing abbreviations and acronyms of USSR organizations. 26 references

  11. Multipurpose expert-robot system model for control, diagnosis, maintenance, and repairs at the steam generators of the NPP

    International Nuclear Information System (INIS)

    Popa, I.

    1994-01-01

    The paper presents the model concept for a multipurpose expert-robot system for control, diagnosis, forecast, maintenance, and repairs at the steam generators of CANDU type nuclear power plants. The system has two separate parts: the expert system and the robot (manipulator) system. These parts compose a hierarchic structure with the expert system on the upper level. The expert system has a blackboard architecture, to which tree interfaces with the robot system, with the control system of the NPP and with the methods and techniques of control, maintenance and repairs system of the steam generator are added. Due to complex nature of its activities the expert-robot system model combines the deterministic type reasons with probabilistic, fuzzy, and neural-networks type ones. The information that enter the expert system comes from the robot system, from process, from user, and human expert. The information that enter robot system comes from the expert system, from the human operator (when connected) and from process. Control maintenance and repair operations take place by means of the robot system that can be monitored either directly by the expert system or by the human operator who follows its activity. All these activities are performed in parallel with the adequate information of the expert system directly, by the human operator, about the status parameters and, possibly, operating parameters of the steam generator components. The expert-robot system can work independently, but it can be connected and integrated in the control system of NPP, to take over and develop some of its functions. The activities concerning diagnosis and characterization of the state of steam generator components subsequent to control, as well as the forecast of their future behavior, are performed by means of the expert system. Due to these characteristics the expert-robot system can be used successfully in personnel training activities. (Author)

  12. Nuclear power plant steam pipes repairing with Tirant 3 Robot system

    Energy Technology Data Exchange (ETDEWEB)

    Soto, M.; Curiel, M. [Logistica y Acondicionamientos Industriales SAU, Sorolla Center, local 10, Av. de las Cortes Valencianas No. 58, 46015 Valencia (Spain); Lazaro, F. [Revestimientos Anticorrosivos Industriales, S. L. U., Sorolla Center, local 10, Av. de las Cortes Valencianas No. 58, 46015 Valencia (Spain); Arnaldos, A., E-mail: m.soto@lainsa.co [TITANIA Servicios Tecnologicos SL, Sorolla Center, local 10, Av. de las Cortes Valencianas No. 58, 46015 Valencia (Spain)

    2010-10-15

    The metallization arc spray process is based on the projection of molten metal, supplied by means of different stainless alloys wire, over a surface of carbon steel usually, with the object of serving as protection against erosion-corrosion, increasing resistance to abrasion and detrition. A typical application functions covering the steam pipes inner surface in coal-fired power station and nuclear power plants. The results of this process are spectacular in terms of protection against corrosion and abrasion, but its application has conditioning factors, such as: Severe application conditions for workers. Due to the worker's postural position (usually kneeling) in 32 diameter pipes and working with fireproof clothing and masks with outdoor air supplying, due to fumes, sparks and molten metal particles, radiological contamination, confined space, poor lighting, ... Coating uniformity. As metallization is a manual process, the carried out measurements show small variations in the thickness of the coating, always within the tolerance limits established by the applicable regulations and quality assurance. An increase in the uniformity of the projected coating, increase the resistance and give a better surface protection. For all these reasons, Lainsa has developed the Tirant 3 robot, a worldwide innovative system, for metallization of steam pipes inner surface. Tirant 3 robot is tele operated from outside of the pipe, so that human intervention is reduced to the operations of robot positioning and change of metallization wire. As it is an independent system of the human factor, metallization process performance is significantly increased by reducing rest periods due only to the robot maintenance. Likewise, Tirant 3 system permits to increase resulting coating uniformity and thus its resistance, keeping selected parameters constant (forward speed, rotation speed and inner surface distance) depending on required type and thickness of wire. (Author)

  13. Analysis of pressure oscillations and safety relief valve vibrations in the main steam system of a Boiling Water Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Galbally, David, E-mail: dgalbally@innomerics.com [Innomerics, Calle San Juan de la Cruz 2, 28223 Madrid (Spain); García, Gonzalo [Alava Ingenieros, Calle Albasanz 16, 28037 Madrid (Spain); Hernando, Jesús; Sánchez, Juan de Dios [Iberdrola, Calle Tomás Redondo 1, 28033 Madrid (Spain); Barral, Marcos [Alava Ingenieros, Calle Albasanz 16, 28037 Madrid (Spain)

    2015-11-15

    Highlights: • We analyze the vibratory response of safety relief valves in the main steam system of a Boiling Water Reactor. • We show that valve internals experience acceleration spikes of more than 20 g. • Spikes are caused by impacts between the valve disc and the seating surface of the valve nozzle. • Resonances occur at higher Strouhal numbers than those reported in the literature for tandem side branches. • Valves experience high vibration levels even for resonances caused by second order hydrodynamic modes. - Abstract: Steam flow inside the main steam lines of a Boiling Water Reactor can generate high-amplitude pressure oscillations due to coupling between the separated shear layer at the mouth of the safety relief valves (SRVs) and the acoustic modes of the side branches where the SRVs are mounted. It is known that certain combinations of flow velocities and main steam line geometries are capable of generating self-excited pressure oscillations with very high amplitudes, which can endanger the structural integrity of main steam system components, such as safety valves, or reactor internals such as steam dryers. However, main steam systems may also experience lower amplitude pressure oscillations due, for example, to coupling of higher order hydrodynamic modes with acoustic cavity modes, or to incipient resonances where the free stream velocity is slightly lower than the critical flow velocity required to develop a stable locked-on acoustic resonance. The amplitude of these pressure oscillations is typically insufficient to cause readily observable structural damage to main steam system components, but may still have subtle effects on safety relief valves. The investigation presented in this article focuses on the characterization of the response of SRVs under the effects of pressure oscillations associated with acoustic excitations that are insufficient to cause structural damage to the valves or associated equipment. It is shown that valve

  14. 400-MWe Consolidated Nuclear Steam System (CNSS). 1200-MWt Phase 2A interim studies

    International Nuclear Information System (INIS)

    1978-09-01

    The Phase 2A interim studies of the Consolidated Nuclear Steam System (CNSS) consisted of a number of separate task studies addressing the design concepts developed during the Phase 1 study reported in BAW--1445. The purpose of the interim studies was to better establish overall concept feasibility from both a hardware and economic standpoint, to make modification and additions to the design where appropriate, and to understand and reduce the technical risks in critical areas of the design. The work on these task studies included input from Barberton, Mt. Vernon, and the Alliance Research Center as well as United Engineers and Constructors (UE and C). The UE and C work was carried out under a separate DOE contract

  15. Parsons Power Generation Systems approach to life extension of steam turbines

    International Nuclear Information System (INIS)

    Gass, Douglas J.

    1995-01-01

    Methods used by Parsons Power Generation Systems to extend steam turbine plant life was described. Experience with methods which assure integrity and maximize the safe life of a turbine plant were also discussed. Integrity of turbine elements with regard to standard construction materials, their respective stated service life, and operational situations were outlined. The stages of the life extension methodology described included: (1) analytical assessment, (2) non-destructive examination, (3) material sampling, and (4) turbine plant rehabilitation. Localised machining, weld repairs and retrofitting of new components were the techniques commonly used for turbine plant rehabilitation. This four step process was found to provide a reliable an excellent framework for thorough examination, repair and extension of turbine service lives. 20 refs., 11 figs

  16. 400-MWe Consolidated Nuclear Steam System (CNSS). 1200-MWt Phase 2A interim studies. [PWR

    Energy Technology Data Exchange (ETDEWEB)

    1978-09-01

    The Phase 2A interim studies of the Consolidated Nuclear Steam System (CNSS) consisted of a number of separate task studies addressing the design concepts developed during the Phase 1 study reported in BAW--1445. The purpose of the interim studies was to better establish overall concept feasibility from both a hardware and economic standpoint, to make modification and additions to the design where appropriate, and to understand and reduce the technical risks in critical areas of the design. The work on these task studies included input from Barberton, Mt. Vernon, and the Alliance Research Center as well as United Engineers and Constructors (UE and C). The UE and C work was carried out under a separate DOE contract.

  17. Steam drums

    International Nuclear Information System (INIS)

    Crowder, R.

    1978-01-01

    Steam drums are described that are suitable for use in steam generating heavy water reactor power stations. They receive a steam/water mixture via riser headers from the reactor core and provide by means of separators and driers steam with typically 0.5% moisture content for driving turbines. The drums are constructed as prestressed concrete pressure vessels in which the failure of one or a few of the prestressing elements does not significantly affect the overall strength of the structure. The concrete also acts as a radiation shield. (U.K.)

  18. Towards High Performance in Industrial Refrigeration Systems

    DEFF Research Database (Denmark)

    Thybo, C.; Izadi-Zamanabadi, Roozbeh; Niemann, H.

    2002-01-01

    Achieving high performance in complex industrial systems requires information manipulation at different system levels. The paper shows how different models of same subsystems, but using different quality of information/data, are used for fault diagnosis as well as robust control design in industr...... in industrial refrigeration systems.......Achieving high performance in complex industrial systems requires information manipulation at different system levels. The paper shows how different models of same subsystems, but using different quality of information/data, are used for fault diagnosis as well as robust control design...

  19. The effect of system parameters on the dynamic stability of flow in the once-through steam generator channel

    International Nuclear Information System (INIS)

    Polak, V.

    1976-01-01

    The results are given of the calculation of the effects of configuration, operation and design parameters on flow stability affected by oscillations in the channel of a once-through steam generator. A comparison is made with experimental results on recirculation equipments. The experimental results are in qualitative agreement with published theoretical and experimental papers on the recirculation system. (J.P.)

  20. Design of steam-hexane injection wells for gravity drainage systems

    Energy Technology Data Exchange (ETDEWEB)

    McCormack, M.E. [Fractical Solutions Inc., Calgary, AB (Canada)

    2007-07-01

    Recovery of bitumen from the Athabasca Oil Sands region has involved using the steam assisted gravity drainage (SAGD) process. However, concerns with the method have been expressed because of the relatively high use of energy represented in high steam oil ratios. Several studies and field trials have investigated the addition of solvents to steam in order to reduce energy consumption levels. One of the most promising substances has been the use of hexane or a similar commercial grade naphtha mixture as a solvent, as it would match the vapor pressure curve of steam and would tend to flow and condense with the steam. This paper presented the results of a study that investigated the implications of the addition of hexane to steam with respect to the design of SAGD/solvent injection wells. It reviewed the design of a typical steam-hexane injection well by first determining the expected range of injection conditions and then calculating the performance of the well. The paper also discussed specification of injection well design rates as well as the detailed injection well design. It was concluded that injection wells for steam-hexane SAGD would require the same diameter wellbores as for conventional SAGD injection wells. 11 refs., 3 tabs., 12 figs.

  1. Hybrid Membrane System for Industrial Water Reuse

    Energy Technology Data Exchange (ETDEWEB)

    None

    2016-08-01

    This factsheet describes a project that developed and demonstrated a new hybrid system for industrial wastewater treatment that synergistically combines a forward osmosis system with a membrane distillation technology and is powered by waste heat.

  2. Steam generator life management

    International Nuclear Information System (INIS)

    Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermal hydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. This report shows how recent advances in cleaning technology are integrated into a life management strategy, discusses downcomer flow measurement as a means of monitoring steam generator condition, and describes recent advances in hideout return as a life management tool. The research and development program, as well as operating experience, has identified

  3. Out-of-pile demonstration test of HTTR hydrogen production system structure and fabrication technology of steam reformer. Contract research

    International Nuclear Information System (INIS)

    Inagaki, Yoshiyuki; Ouchi, Yoshihiro; Fujisaki, Katsuo; Kato, Michio; Uno, Hisao; Hayashi, Koji; Aita, Hideki

    1999-10-01

    A hydrogen production system by steam reforming of natural gas, chemical reaction; CH 4 +H 2 O = 3H 2 +CO, is to be the first heat utilization system of the HTTR. Prior to coupling of the steam reforming system with the HTTR, an out-of-pile test facility is presently under construction in order to confirm safety, controllability and performance of the steam reforming system under simulated operational conditions of the HTTR hydrogen production system. The out-of-pile test facility, using an electric heater as a reactor substitute, simulates key components downstream an intermediate heat exchanger of the HTTR hydrogen production system on a scale of 1 to 30 with a hydrogen production rate of 110 Nm 3 /h. A steam reformer (SR) is a key component to produce hydrogen by steam reforming of natural gas. A bayonet-type catalyst tube was applied to the SR of the out-of-pile test facility in order to enhance the heat utilization rate. Also to promote heat transfer, the thickness of the catalyst tube should be decreased to 10 mm while augmenting heat transfer by fins formed on the outer surface of the catalyst tube. Therefore, the catalyst tube was designed on the basis of pressure difference between helium and process gases instead of total pressure of them. This design method was authorized for the first time in Japan. Furthermore, a function of explosion proof was applied to the SR because it contains inflammable gas and electric heater. This report describes the structure of the SR as well as the authorization both of the design method of the catalyst tube and the explosion proof function of the SR. (author)

  4. Interdisciplinary semantic model for managing the design of a steam-assisted gravity drainage tooling system

    Directory of Open Access Journals (Sweden)

    Michael Leitch

    2018-01-01

    Full Text Available Complex engineering systems often require extensive coordination between different expert areas in order to avoid costly design iterations and rework. Cyber-physics system (CPS engineering methods could provide valuable insights to help model these interactions and optimize the design of such systems. In this work, steam assisted gravity drainage (SAGD, a complex oil extraction process that requires deep understanding of several physical-chemical phenomena, is examined whereby the complexities and interdependencies of the system are explored. Based on an established unified feature modeling scheme, a software modeling framework is proposed to manage the design process of the production tools used for SAGD oil extraction. Applying CPS methods to unify complex phenomenon and engineering models, the proposed CPS model combines effective simulation with embedded knowledge of completion tooling design in order to optimize reservoir performance. The system design is expressed using graphical diagrams of the unified modelling language (UML convention. To demonstrate the capability of this system, a distributed research group is described, and their activities coordinated using the described CPS model.

  5. Locating hot and cold-legs in a nuclear powered steam generation system

    Science.gov (United States)

    Ekeroth, Douglas E.; Corletti, Michael M.

    1993-01-01

    A nuclear reactor steam generator includes a reactor vessel for heating water and a steam generator with a pump casing at the lowest point on the steam generator. A cold-leg pipe extends horizontally between the steam generator and the reactor vessel to return water from the steam generator to the reactor vessel. The bottom of the cold-leg pipe is at a first height above the bottom of the reactor vessel. A hot-leg pipe with one end connected to the steam generator and a second end connected to the reactor vessel has a first pipe region extending downwardly from the steam generator to a location between the steam generator and the reactor vessel at which a bottom of the hot-leg pipe is at a second height above the bottom of the reactor vessel. A second region extends from that location in a horizontal direction at the second height to the point at which the hot-leg pipe connects to the reactor vessel. A pump is attached to the casing at a location below the first and second heights and returns water from the steam generator to the reactor vessel over the cold-leg. The first height is greater than the second height and the bottom of the steam generator is at a height above the bottom of the reactor vessel that is greater than the first and second heights. A residual heat recovery pump is below the hot-leg and has an inlet line from the hot-leg that slopes down continuously to the pump inlet.

  6. SETTING UP AN INDUSTRIAL CONTROL SYSTEMS LABORATORY

    Directory of Open Access Journals (Sweden)

    Haryanto Natalius Liuwan

    2014-01-01

    Full Text Available With the evolution of Industrial Control Systems, many solutions from vendors are offered for industries. But sadly, most of those solutions are close-sourced, delivering lack of support for third parties who aim to develop Industrial Control Systems further. A start-up company named SecurityMatters needs an industrial instrument to simulate industrial environment to have a better idea how a particular protocol works. The application made in this project was developed using Java programming language to have compatibilities across platforms. An Object-Oriented-Programming and Model-View-Controller pattern are used as well to ensure maintainability. This application can be used to demonstrate capabilities of Modbus protocol and test industrial devices for vulnerabilities.

  7. Steam condenser

    International Nuclear Information System (INIS)

    Masuda, Fujio

    1980-01-01

    Purpose: To enable safe steam condensation by providing steam condensation blades at the end of a pipe. Constitution: When high temperature high pressure steam flows into a vent pipe having an opening under water in a pool or an exhaust pipe or the like for a main steam eacape safety valve, non-condensable gas filled beforehand in the steam exhaust pipe is compressed, and discharged into the water in the pool. The non-condensable gas thus discharged from the steam exhaust pipe is introduced into the interior of the hollow steam condensing blades, is then suitably expanded, and thereafter exhausted from a number of exhaust holes into the water in the pool. In this manner, the non-condensable gas thus discharged is not directly introduced into the water in the pool, but is suitable expanded in the space of the steam condensing blades to suppress extreme over-compression and over-expansion of the gas so as to prevent unstable pressure vibration. (Yoshihara, H.)

  8. ENVIRONMENT DEGRADATION BASIS FOR INDUSTRIAL SYSTEMS RENGINEERING

    Directory of Open Access Journals (Sweden)

    Rade Milićević

    2007-06-01

    Full Text Available Presently, the most environmental pressure in Serbia comes from urban areas and associated industries,with collection, treatment and disposal all kinds of hazardous waste, non hazardous waste, and waste water being among the most challenging issues.There is an urgency to prevent further environmental degradation and to initiate new environmental and industrial management practices. Industrial systems reingeneering is one of possible solutions, from the authors stand point.

  9. Environmental codes of practice for steam electric power generation

    International Nuclear Information System (INIS)

    1985-03-01

    The Design Phase Code is one of a series of documents being developed for the steam electric power generation industry. This industry includes fossil-fuelled stations (gas, oil and coal-fired boilers), and nuclear-powered stations (CANDU heavy water reactors). In this document, environmental concerns associated with water-related and solid waste activities of steam electric plants are discussed. Design recommendations are presented that will minimize the detrimental environmental effects of once-through cooling water systems, of wastewaters discharged to surface waters and groundwaters, and of solid waste disposal sites. Recommendations are also presented for the design of water-related monitoring systems and programs. Cost estimates associated with the implementation of these recommendations are included. These technical guides for new or modified steam electric stations are the result to consultation with a federal-provincial-industry task force

  10. A technical analysis for cogeneration systems with potential applications in twelve California industrial plants. [energy saving heat-electricity utility systems

    Science.gov (United States)

    Moretti, V. C.; Davis, H. S.; Slonski, M. L.

    1978-01-01

    In a study sponsored by the State of California Energy Resources Conservation and Development Commission, 12 industrial plants in five utility districts were surveyed to assess the potential applications of the cogeneration of heat and electricity in California industry. Thermodynamic calculations were made for each plant in determining the energy required to meet the existing electrical and steam demands. The present systems were then compared to conceptual cogeneration systems specified for each plant. Overall energy savings were determined for the cogeneration applications. Steam and gas turbine topping cycle systems were considered as well as bottoming cycle systems. Types of industries studied were: pulp and paper, timber, cement, petroleum refining, enhanced oil recovery, foods processing, steel and glass

  11. Open cycle ocean thermal energy conversion steam control and bypass system

    Science.gov (United States)

    Wittig, J. Michael; Jennings, Stephen J.

    1980-01-01

    Two sets of hinged control doors for regulating motive steam flow from an evaporator to a condenser alternatively through a set of turbine blades in a steam bypass around the turbine blades. The evaporator has a toroidal shaped casing situated about the turbine's vertical axis of rotation and an outlet opening therein for discharging motive steam into an annular steam flow path defined between the turbine's radially inner and outer casing structures. The turbine blades extend across the steam flow path intermediate the evaporator and condenser. The first set of control doors is arranged to prevent steam access to the upstream side of the turbine blades and the second set of control doors acts as a bypass around the blades so as to maintain equilibrium between the evaporator and condenser during non-rotation of the turbine. The first set of control doors preferably extend, when closed, between the evaporator casing and the turbine's outer casing and, when open, extend away from the axis of rotation. The second set of control doors preferably constitute a portion of the turbine's outer casing downstream from the blades when closed and extend, when open, toward the axis of rotation. The first and second sets of control doors are normally held in the open and closed positions respectively by locking pins which may be retracted upon detecting an abnormal operating condition respectively to permit their closing and opening and provide steam flow from the evaporator to the condenser.

  12. Expert system for eddy current signal analysis: non destructive testing of steam generator tubings

    International Nuclear Information System (INIS)

    Benoist, B.

    1991-01-01

    Automatic analysis, by computer, of defect signals in steam generator tubes, based on Eddy current multifrequency technique, is must often inefficient due to pilgrim noise. The first step is to use a method that allows us to eleminate the noise: the adaptative interpolation. Thanks to this method, which ensures reliable data on each channel, the analysis can be realised by taking into account the data corresponding to each basic or mixed channel. By correlating these diverse data, we can class the signals according to two types of defects: single defects (symmetrical), multiple defects (several in the same place). The second step is to use an expert system which allows a reliable diagnosis for whatever family the defect belongs to. According to this classification, analysis is continued and results in the characterization of the defect. The expert system has already been developed with the general purpose application expert system shell SUPER, which is briefly described. The knowledge base (SOCRATE) and the specific tools developed for this application are thoroughly described. The first results obtained with signals corresponding to real defects, that have been recorded in different places, are presented and discussed. The expert system is revealed efficient in all the studied cases, even with signals obtained in very noisy environments [fr

  13. Vision Systems Illuminate Industrial Processes

    Science.gov (United States)

    2013-01-01

    When NASA designs a spacecraft to undertake a new mission, innovation does not stop after the design phase. In many cases, these spacecraft are firsts of their kind, requiring not only remarkable imagination and expertise in their conception but new technologies and methods for their manufacture. In the realm of manufacturing, NASA has from necessity worked on the cutting-edge, seeking new techniques and materials for creating unprecedented structures, as well as capabilities for reducing the cost and increasing the efficiency of existing manufacturing technologies. From friction stir welding enhancements (Spinoff 2009) to thermoset composites (Spinoff 2011), NASA s innovations in manufacturing have often transferred to the public in ways that enable the expansion of the Nation s industrial productivity. NASA has long pursued ways of improving upon and ensuring quality results from manufacturing processes ranging from arc welding to thermal coating applications. But many of these processes generate blinding light (hence the need for special eyewear during welding) that obscures the process while it is happening, making it difficult to monitor and evaluate. In the 1980s, NASA partnered with a company to develop technology to address this issue. Today, that collaboration has spawned multiple commercial products that not only support effective manufacturing for private industry but also may support NASA in the use of an exciting, rapidly growing field of manufacturing ideal for long-duration space missions.

  14. Industrial Foundations in the Tax System

    DEFF Research Database (Denmark)

    Nielsen, Søren Bo

    This paper attempts to place industrial foundations (IFs in the following; similar to trusts) in the tax system. An industrial foundation is a private foundation that holds a voting majority in a joint stock corporation. These IFs are probably more prevalent in Denmark than in any other country...... and elsewhere. This system implies clear consequences for the taxation of different types of income, labor income and capital income. However, as the outline of the system is based on the premise that “people pay taxes”, industrial foundations, having no personal owners, do not immediately fit in. So what to do...

  15. Developing a Package Training System for Industry

    Science.gov (United States)

    Battersby, D. L. N.

    1974-01-01

    The hotel and catering industry is one of Great Britain's largest. A packaged training system has been developed to satisfy the needs of this industry, an ever-growing occupational field with multiple categories. The material provided in each package outlines short pieces of instruction and helps the trainer create appropriate training. (DS)

  16. Industrial system for producing iodine-123

    International Nuclear Information System (INIS)

    Brantley, J.C.

    1985-01-01

    An industrial system to produce iodine-123 required a complex set of steps involving new approaches by the Food and Drug Administration, difficult distribution procedures, and evidence from potential users that either very pure iodine-123 or inexpensive iodine-123 is needed. Industry has shown its willingness to invest in new radionuclides but needs strong evidence as to product potential to justify those investments

  17. Impact on the steam electric power industry of deleting Section 316(a) of the Clean Water Act: Energy and environmental impacts

    International Nuclear Information System (INIS)

    Veil, J.A.; VanKuiken, J.C.; Folga, S.; Gillette, J.L.

    1993-01-01

    Many power plants discharge large volumes of cooling water. In some cases, the temperature of the discharge exceeds state thermal requirements. Section 316(a) of the Clean Water Act (CWA) allows a thermal discharger to demonstrate that less stringent thermal effluent limitations would still protect aquatic life. About 32% of the total steam electric generating capacity in the United States operates under Section 316(a) variances. In 1991, the US Senate proposed legislation that would delete Section 316(a) from the CWA. This study, presented in two companion reports, examines how this legislation would affect the steam electric power industry. This report quantitatively and qualitatively evaluates the energy and environmental impacts of deleting the variance. No evidence exists that Section 316(a) variances have caused any widespread environmental problems. Conversion from once-through cooling to cooling towers would result in a loss of plant output of 14.7-23.7 billion kilowatt-hours. The cost to make up the lost energy is estimated at $12.8-$23.7 billion (in 1992 dollars). Conversion to cooling towers would increase emission of pollutants to the atmosphere and water loss through evaporation. The second report describes alternatives available to plants that currently operate under the variance and estimates the national cost of implementing such alternatives. Little justification has been found for removing the 316(a) variance from the CWA

  18. IT Security Aspects of Industrial Control Systems

    Directory of Open Access Journals (Sweden)

    Peter Holecko

    2006-01-01

    Full Text Available This paper discusses a set of general network system architectures for industrial process control systems as well as vulnerabilities related to these systems and the IT threats these systems are exposed to from the point of view of Common Criteria methodology and ITU-T recommendation X.805.

  19. A high-speed photographic system for flow visualization in a steam turbine

    Science.gov (United States)

    Barna, G. J.

    1973-01-01

    A photographic system was designed to visualize the moisture flow in a steam turbine. Good performance of the system was verified using dry turbine mockups in which an aerosol spray simulated, in a rough way, the moisture flow in the turbine. Borescopes and fiber-optic light tubes were selected as the general instrumentation approach. High speed motion-picture photographs of the liquid flow over the stator blade surfaces were taken using stroboscopic lighting. Good visualization of the liquid flow was obtained. Still photographs of drops in flight were made using short duration flash sources. Drops with diameters as small as 30 micrometers (0.0012 in.) could be resolved. In addition, motion pictures of a spray of water simulating the spray off the rotor blades and shrouds were taken at normal framing rates. Specially constructed light tubes containing small tungsten-halogen lamps were used. Sixteen millimeter photography was used in all cases. Two potential problems resulting from the two-phase turbine flow (attenuation and scattering of light by the fog present and liquid accumulation on the borescope mirrors) were taken into account in the photographic system design but not evaluated experimentally.

  20. Steam generator tube failures

    Energy Technology Data Exchange (ETDEWEB)

    MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

    1996-04-01

    A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service.

  1. Steam generator tube failures

    International Nuclear Information System (INIS)

    MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

    1996-04-01

    A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service

  2. Preliminary assessment of coal-based industrial energy systems

    Energy Technology Data Exchange (ETDEWEB)

    1980-01-01

    This report presents the results of a study, performed by Mittelhauser Corp. and Resource Engineering, Inc. to identify the potential economic, environmental, and energy impacts of possible New Source Performance Standards for industrial steam generators on the use of coal and coal-derived fuels. A systems-level approach was used to take mine-mouth coal and produce a given quantity of heat input to a new boiler at an existing Chicago industrial-plant site. The technologies studied included post-combustion clean-up, atmospheric fluidized-bed combustion, solvent-refined coal liquids, substitute natural gas, and low-Btu gas. Capital and operating costs were prepared on a mid-1985 basis from a consistent set of economic guidelines. The cases studied were evaluated using three levels of air emission controls, two coals, two boiler sizes, and two operating factors. Only those combinations considered likely to make a significant impact on the 1985 boiler population were considered. The conclusions drawn in the report are that the most attractive applications of coal technology are atmospheric fluidized-bed combustion and post-combustion clean-up. Solvent-refined coal and probably substitute natural gas become competitive for the smaller boiler applications. Coal-derived low-Btu gas was found not to be a competitive boiler fuel at the sizes studied. It is recommended that more cases be studied to broaden the applicability of these results.

  3. On synthesis and optimization of steam system networks. 1. Sustained boiler efficiency

    CSIR Research Space (South Africa)

    Majozi, T

    2010-08-01

    Full Text Available situations. This paper presents a process integration technique for network synthesis using conceptual and mathematical analysis without compromising boiler efficiency. It was found that the steam flow rate to the HEN could be reduced while maintaining boiler...

  4. Instrumental system for the quick relief of surface temperatures in fumaroles fields and steam heated soils

    Science.gov (United States)

    Diliberto, Iole; Cappuzzo, Santo; Inguaggiato, Salvatore; Cosenza, Paolo

    2014-05-01

    We present an instrumental system to measure and to map the space variation of the surface temperature in volcanic fields. The system is called Pirogips, its essential components are a Pyrometer and a Global Position System but also other devices useful to obtain a good performance of the operating system have been included. In the framework of investigation to define and interpret volcanic scenarios, the long-term monitoring of gas geochemistry can improve the resolution of the scientific approaches by other specific disciplines. Indeed the fluid phase is released on a continuous mode from any natural system which produces energy in excess respect to its geological boundaries. This is the case of seismic or magmatic active areas where the long-term geochemical monitoring is able to highlight, and to follow in real time, changes in the rate of energy release and/or in the feeding sources of fluids, thus contributing to define the actual behaviour of the investigated systems (e.g. Paonita el al., 2013; 2002; Taran, 2011; Zettwood and Tazieff, 1973). The demand of pirogips starts from the personal experience in long term monitoring of gas geochemistry (e.g. Diliberto I.S, 2013; 2011; et al., 2002; Inguaggiato et al.,2012a, 2012b). Both space and time variation of surface temperature highlight change of energy and mass release from the deep active system, they reveal the upraise of deep and hot fluid and can be easily detected. Moreover a detailed map of surface temperature can be very useful for establishing a network of sampling points or installing a new site for geochemical monitoring. Water is commonly the main component of magmatic or hydrothermal fluid release and it can reach the ground surface in the form of steam, as in the high and low temperature fumaroles fields, or it can even condense just below the ground surface. In this second case the water disperses in pores or circulates in the permeable layers while the un-condensable gases reach the surface (e

  5. Steam System Balancing and Tuning for Multifamily Residential Buildings in Chicagoland - Second Year of Data Collection

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Jayne [Partnership for Advanced Residential Retrofit, Chicago, IL (United States); Ludwig, Peter [Partnership for Advanced Residential Retrofit, Chicago, IL (United States); Brand, Larry [Partnership for Advanced Residential Retrofit, Chicago, IL (United States)

    2013-08-01

    Steam heated buildings often suffer from uneven heating as a result of poor control of the amount of steam entering each radiator. In order to satisfy the heating load to the coldest units, other units are overheated. As a result, some tenants complain of being too hot and open their windows in the middle of winter, while others complain of being too cold and are compelled to use supplemental heat sources.

  6. Chapter 13. Industrial Application of Tap Water Hydraulic Systems

    DEFF Research Database (Denmark)

    Conrad, Finn; Adelstorp, Anders

    1997-01-01

    Design and application of modern pure tap water components and systems in industries, in particular food processing industry.......Design and application of modern pure tap water components and systems in industries, in particular food processing industry....

  7. Nuclear steam supply system KLT-40 enhanced safety as independent power supply source. Employment prospects

    International Nuclear Information System (INIS)

    Polunichev, V.I.; Sayanov, D.G.; Ardabievsky, A.A.

    1993-01-01

    High quality of KLT-40 nuclear steam supply system (NSSS) providing enhanced safety is attained owing to the development and operation experience of equipments and systems in Soviet nuclear icebreakers. First of all they are the operating nuclear-powered icebreakers open-quotes Arktikaclose quotes, open-quotes Sibirclose quotes, open-quotes Rossiyaclose quotes, open-quotes Sovetsky Soyuzclose quotes, the limited draught icebreakers of joint Soviet-Finnish manufacturing open-quotes Taimyrclose quotes open-quotes Vaigachclose quotes. 30-years trouble-free operation of icebreaker open-quotes Leninclose quotes, the ancestor of nuclear powered fleet, is unprecedented. Operation life of individual equipment items amounts to 107000 hours, that testifies to high reliability and life characteristics of NSSS. Trouble-free operation of the nuclear-powered icebreakers' reactor plants (RPs) exceeded 130 reactor years, that proves high quality of design decisions being underlain in the basis of the KLT-40 NSSS for the lighter-cargo carrier open-quotes Sevmorputclose quotes, which was put into operation into 1988. Besides it testifies to the expediency of KLT-40 NSSS employment as a power source in different power installations. The KLT-40 is a reactor plant with a pwr type reactor. The design is described in detail with diagrams

  8. An evaluation of designed Start-up System (SUS) for once-through steam generators

    International Nuclear Information System (INIS)

    Yu, Dali; Peng, Minjun; Xia, Genglei; Mao, Wanchao; Yang, Yang

    2014-01-01

    Highlights: • Four SUS solutions are established to help reactors complete the start-up process. • Solutions C and D lead to superior behaved than Solutions A and B. • Solution C is fit for propulsion reactors and Solution D for nuclear power reactors. - Abstract: In this paper, we report on research that has been carried out both on the comparison and evaluation of four designed Start-up Systems (SUSs), which are proposed to improve reliability and economy during the reactor start-up process. Firstly, four SUS solutions are established to satisfy demands and detailed descriptions are introduced. Then, four reactor systems, which include SUS, are modeled by the estimate code JTopmeret. Furthermore besides, the JTopmeret code is validated for the once-through steam generators (OTSG). Finally, the behaviors of SUS and the steady and transient performance of OTSG are investigated. The results show that the designed SUS can successfully improve the economy and the OTSG operational safety. Suggestion is made in this paper to apply Solution C in propulsion-purposed reactors, and Solution D in nuclear power reactors

  9. Reliability of steam-turbine rotors. Task 1. Lifetime prediction analysis system. Final report

    International Nuclear Information System (INIS)

    Nair, P.K.; Pennick, H.G.; Peters, J.E.; Wells, C.H.

    1982-12-01

    Task 1 of RP 502, Reliability of Steam Turbine Rotors, resulted in the development of a computerized lifetime prediction analysis system (STRAP) for the automatic evaluation of rotor integrity based upon the results of a boresonic examination of near-bore defects. Concurrently an advanced boresonic examination system (TREES), designed to acquire data automatically for lifetime analysis, was developed and delivered to the maintenance shop of a major utility. This system and a semi-automated, state-of-the-art system (BUCS) were evaluated on two retired rotors as part of the Task 2 effort. A modified nonproprietary version of STRAP, called SAFER, is now available for rotor lifetime prediction analysis. STRAP and SAFER share a common fracture analysis postprocessor for rapid evaluation of either conventional boresonic amplitude data or TREES cell data. The final version of this postprocessor contains general stress intensity correlations for elliptical cracks in a radial stress gradient and provision for elastic-plastic instability of the ligament between an imbedded crack and the bore surface. Both linear elastic and ligament rupture models were developed for rapid analysis of linkup within three-dimensional clusters of defects. Bore stress-rupture criteria are included, but a creep-fatigue crack growth data base is not available. Physical and mechanical properties of air-melt 1CrMoV forgings are built into the program; however, only bounding values of fracture toughness versus temperature are available. Owing to the lack of data regarding the probability of flaw detection for the boresonic systems and of quantitative verification of the flaw linkup analysis, automatic evlauation of boresonic results is not recommended, and the lifetime prediction system is currently restricted to conservative, deterministic analysis of specified flaw geometries

  10. Resource Conservation and Recovery Act industrial site environmental restoration site characterization plan. Area 6 Steam Cleaning Effluent Ponds

    International Nuclear Information System (INIS)

    1996-02-01

    This plan presents the strategy for the characterization of the Area 6 South and North Steam Cleaning Effluent Ponds (SCEPs) at the Nevada Test Site (NTS) to be conducted for the US Department of Energy, Nevada Operations Office (DOE/NV), Environmental Restoration Division (ERD). The purposes of the planned activities are to: obtain sufficient, sample analytical data from which further assessment, remediation, and/or closure strategies may be developed for the site; obtain sufficient, sample analytical data for management of investigation-derived waste (IDW). The scope of the characterization may include excavation, drilling, and sampling of soil in and around both ponds; sampling of the excavated material; in situ sampling of the soil at the bottom and on the sides of the excavations as well as within subsurface borings; and conducting sample analysis for both characterization and waste management purposes. Contaminants of concern include RCRA-regulated VOCs and metals

  11. What is geothermal steam worth?

    International Nuclear Information System (INIS)

    Thorhallsson, S.; Ragnarsson, A.

    1992-01-01

    Geothermal steam is obtained from high-temperature boreholes, either directly from the reservoir or by flashing. The value of geothermal steam is similar to that of steam produced in boilers and lies in its ability to do work in heat engines such as turbines and to supply heat for a wide range of uses. In isolated cases the steam can be used as a source of chemicals, for example the production of carbon dioxide. Once the saturated steam has been separated from the water, it can be transported without further treatment to the end user. There are several constraints on its use set by the temperature of the reservoir and the chemical composition of the reservoir fluid. These constraints are described (temperature of steam, scaling in water phase, gas content of steam, well output) as are the methods that have been adopted to utilize this source of energy successfully. Steam can only be transported over relatively short distances (a few km) and thus has to be used close to the source. Examples are given of the pressure drop and sizing of steam mains for pipelines. The path of the steam from the reservoir to the end user is traced and typical cost figures given for each part of the system. The production cost of geothermal steam is estimated and its sensitivity to site-specific conditions discussed. Optimum energy recovery and efficiency is important as is optimizing costs. The paper will treat the steam supply system as a whole, from the reservoir to the end user, and give examples of how the site-specific conditions and system design have an influence on what geothermal steam is worth from the technical and economic points of view

  12. Study of a nonlinear system with shocks under broadband excitation. Application to a steam generator tube

    International Nuclear Information System (INIS)

    Thenint, Th.

    2011-01-01

    The steam generator is a heat exchanger and participates to the nuclear safety. Energy is transferred from the primary to the secondary fluid through many U-tubes maintained vertically by support plates. A sludge deposit tends to modify the boundary conditions and the secondary fluid flow. A fluid-elastic instability can then occur and lead to quick tube ruin. This thesis seeks a better understanding of the effect of contact nonlinearity on the dynamics of a tube in-air intermittently impacting the support plates and its consequences in regards with instability. The use of discretized contact conditions with circular obstacles distributed over the thickness of the plates and the use of enriched reduction bases allow quick and relevant nonlinear numerical simulations. These simulations are well correlated with experimental measurements and valid even with strong nonlinearity or negative modal damping. The evolution of power spectral densities (PSD) with growing excitation amplitude is analyzed: padding of the anti-resonances, peak shift and spread. It is then shown that an apparent stiffness associated with a permanent bilateral contact is pertinent to describe these transitions. In the case of an unstable linear system, one demonstrates that the nonlinearity keeps the responses bounded or stabilised, thus paving the way for future work with real or simulated fluid flows. (author)

  13. Flexural Fatigue Behavior of an EBC CMC Composite System In Air and Steam at High Temperature

    Science.gov (United States)

    Jaskowiak, Martha; Bur, Michael; Harder, Bryan; Gorican, Daniel

    2017-01-01

    Both coated and uncoated SiCSiC ceramic matrix composite (CMC) samples were tested in flexure under sustained peak low cycle fatigue (SPLCF) conditions in air or steam at elevated temperatures. The SiCSiC composites were reinforced with 2-D plies of boron nitride coated Hi-Nicalon Type-S SiC fibers which were woven as 5 harness satin (5HS) cloth. The composites were densified by chemical vapor infiltration (CVI) followed by slurry melt infiltration (SMI). A multilayer barium strontium aluminosilicate (BSAS) coating was applied to the samples by a plasma spray method. Fatigue loading limits were determined from monotonic flexure tests at room temperature and 1200oC. Stress levels under the proportional limit of the composite material were selected for the SPLCF tests. After cyclic testing, the composites were evaluated to determine crack propagation and failure modes in the coated and uncoated composites. Microstructural examination was used to identify coating degradation and failure modes of the EBCCMC system.

  14. Industrial Compressed Air System Energy Efficiency Guidebook.

    Energy Technology Data Exchange (ETDEWEB)

    United States. Bonneville Power Administration.

    1993-12-01

    Energy efficient design, operation and maintenance of compressed air systems in industrial plants can provide substantial reductions in electric power and other operational costs. This guidebook will help identify cost effective, energy efficiency opportunities in compressed air system design, re-design, operation and maintenance. The guidebook provides: (1) a broad overview of industrial compressed air systems, (2) methods for estimating compressed air consumption and projected air savings, (3) a description of applicable, generic energy conservation measures, and, (4) a review of some compressed air system demonstration projects that have taken place over the last two years. The primary audience for this guidebook includes plant maintenance supervisors, plant engineers, plant managers and others interested in energy management of industrial compressed air systems.

  15. Synthesis of a novel adaptive wavelet optimized neural cascaded steam blow-off control system for a nuclear power plant

    International Nuclear Information System (INIS)

    Malik, A.H.; Memon, A.A.; Arshad, F.

    2013-01-01

    Blow-Off System Controller (MIMO AWNN-SBOSC) is designed based on real time dynamic parametric plant data of steam blow-off system with conventional Single-Input Multi-Output Proportional plus Integral plus Derivative Controller (SIMO PIDC). The proposed MIMO AWANN-SBOSC is designed using three Multi-Input Single-Output Adaptive Wavelet Neural Network based Steam Blow-Off System Controllers (MISO AWNN-SBOSC). The hidden layer of each MISO AWNN-SBOSC is formulated using Mother Wavelet Transforms (MWT). Using nonlinear dynamic neural data of designed MIMO AWNN-SBOSC, a Multi-Input Multi-Output Adaptive Wavelet Neural Network based Steam Blow-Off System Model (MIMO AWNN-SBOSM) is developed in cascaded mode. MIMO AWNN-SBOSM is designed using two MISO AWNN-SBOSM. All training, testing and validation of MIMO AWNN-SBOSC and MIMO AWNN-SBOSM are carried out in MA TLAB while all simulation experiments are performed in Visual C. The results of the new design is evaluated against conventional controller based measured data and found robust, fast and much better in performance. (author)

  16. A Steam Utility Network Model for the Evaluation of Heat Integration Retrofits – A Case Study of an Oil Refinery

    Directory of Open Access Journals (Sweden)

    Sofie Marton

    2017-12-01

    Full Text Available This paper presents a real industrial example in which the steam utility network of a refinery is modelled in order to evaluate potential Heat Integration retrofits proposed for the site. A refinery, typically, has flexibility to optimize the operating strategy for the steam system depending on the operation of the main processes. This paper presents a few examples of Heat Integration retrofit measures from a case study of a large oil refinery. In order to evaluate expected changes in fuel and electricity imports to the refinery after implementation of the proposed retrofits, a steam system model has been developed. The steam system model has been tested and validated with steady state data from three different operating scenarios and can be used to evaluate how changes to steam balances at different pressure levels would affect overall steam balances, generation of shaft power in turbines, and the consumption of fuel gas.

  17. J.R. Simplot: Burner Upgrade Project Improves Performance and Saves Energy at a Large Food Processing Plant (Steam)

    Energy Technology Data Exchange (ETDEWEB)

    None

    2005-09-01

    This DOE Industrial Program case study describes how the J.R. Simplot Company saved energy and money by increasing the efficiency of the steam system in its potato processing plant in Caldwell, Idaho.

  18. Avoiding steam-bubble-collapse-induced water hammers in piping systems

    International Nuclear Information System (INIS)

    Chou, Y.; Griffith, P.

    1989-10-01

    In terms of the frequency of occurrence, steam bubble collapse in subcooled water is the dominant initiating mechanism for water hammer events in nuclear power plants. Water hammer due to steam bubble collapse occurs when water slug forms in stratified horizontal flow, or when steam bubble is trapped at the end of the pipe. These types of water hammer events have been studied experimentally and analytically in order to develop stability maps showing those combinations of filling velocities and liquid subcooling that cause water hammer and those which don't. In developing the stability maps, experiments with different piping orientations were performed in a low pressure laboratory apparatus. Details of these experiments are described, including piping arrangement, test procedures, and test results. Visual tests using a transparent Lexan pipe are also performed to study the flow regimes accompanying the water hammer events. All analytical models were tested by comparison with the corresponding experimental results. Based on these models, and step-by-step approach for each flow geometry is presented for plant designers and engineers to follow in avoiding water hammer induced by steam bubble collapse when admitting cold water into pipes filled with steam. 37 refs., 54 figs., 2 tabs

  19. Expert systems in the process industries

    Science.gov (United States)

    Stanley, G. M.

    1992-01-01

    This paper gives an overview of industrial applications of real-time knowledge based expert systems (KBES's) in the process industries. After a brief overview of the features of a KBES useful in process applications, the general roles of KBES's are covered. A particular focus is diagnostic applications, one of the major applications areas. Many applications are seen as an expansion of supervisory control. The lessons learned from numerous online applications are summarized.

  20. Energy management system certification in industry

    Directory of Open Access Journals (Sweden)

    Jovanović Bojana V.

    2014-01-01

    Full Text Available Energy management system is a set of interrelated or interacting elements aiming to establish an energy policy and energy objectives, including processes and procedures to achieve those objectives. Certification of energy management systems according to standards EN 16001 and new standard ISO 50001 is a way to sustain energy use in an organization. There has been a lot of research about different aspects of energy efficiency and energy management in global industries, but none about the state of certification of energy management systems in global industries. This paper aims to give a comprehensive review of certification of energy management systems in different industries and its subsectors globally. Statistical analysis of available ISO 50001 certification data was used in this research.

  1. Industrial deployment of system engineering methods

    CERN Document Server

    Romanovsky, Alexander

    2013-01-01

    A formal method is not the main engine of a development process, its contribution is to improve system dependability by motivating formalisation where useful. This book summarizes the results of the DEPLOY research project on engineering methods for dependable systems through the industrial deployment of formal methods in software development. The applications considered were in automotive, aerospace, railway, and enterprise information systems, and microprocessor design.  The project introduced a formal method, Event-B, into several industrial organisations and built on the lessons learned to

  2. Obstacles to Industrial Implementation of Scanning Systems

    Science.gov (United States)

    Anders Astrom; Olog Broman; John Graffman; Anders Gronlund; Armas Jappinene; Jari Luostarinen; Jan Nystrom; Daniel L. Schmoldt

    1998-01-01

    Initially the group discussed what is meant by scanning systems. An operational definition was adopted to consider scanning system in the current context to be nontraditional scanning. Where, traditional scanning is defined as scanning that has been industrially operational and relatively common for several years-a mature technology. For example,...

  3. Design of fuzzy learning control systems for steam generator water level control

    International Nuclear Information System (INIS)

    Park, Gee Yong

    1996-02-01

    A fuzzy learning algorithm is developed in order to construct the useful control rules and tune the membership functions in the fuzzy logic controller used for water level control of nuclear steam generator. The fuzzy logic controllers have shown to perform better than conventional controllers for ill-defined or complex processes such as nuclear steam generator. Whereas the fuzzy logic controller does not need a detailed mathematical model of a plant to be controlled, its structure is to be made on the basis of the operator's linguistic information experienced from the plant operations. It is not an easy work and also there is no systematic way to translate the operator's linguistic information into quantitative information. When the linguistic information of operators is incomplete, tuning the parameters of fuzzy controller is to be performed for better control performance. It is the time and effort consuming procedure that controller designer has to tune the structure of fuzzy logic controller for optimal performance. And if the number of control inputs is many and the rule base is constructed in multidimensional space, it is very difficult for a controller designer to tune the fuzzy controller structure. Hence, the difficulty in putting the experimental knowledge into quantitative (or numerical) data and the difficulty in tuning the rules are the major problems in designing fuzzy logic controller. In order to overcome the problems described above, a learning algorithm by gradient descent method is included in the fuzzy control system such that the membership functions are tuned and the necessary rules are created automatically for good control performance. For stable learning in gradient descent method, the optimal range of learning coefficient not to be trapped and not to provide too slow learning speed is investigated. With the optimal range of learning coefficient, the optimal value of learning coefficient is suggested and with this value, the gradient

  4. Corruption analysis and life span forecast research on sylphon bellows of nuclear-powered steam system of ship

    International Nuclear Information System (INIS)

    Song Chao; Chen Lisheng; Song Meicun; Wang Wei

    2012-01-01

    The fracture of the corrugated pipe has a dad effect to the operation of reactor which can cause the small-break LOCA. The corrosion is the key reason of the fracture. On the base of the analysis on corruption reason of the sylphon bellows and combine the characteristic of the limited sample point of it, the Grey theory was used in the assessment of corrosion life span of corrugated pipe in nuclear steam system. Through applying the GM (1, 1) model in inferring the discipline of corrosion quantity and combining traditional statistical method, the corrosion life of steam pipe was evaluated. It indicates that the model is precise, simple and the result is reliable. (authors)

  5. Corrosion critique of the 2 1/4 Cr--1 Mo steel for LMFBR steam generation system applications

    International Nuclear Information System (INIS)

    Zima, G.E.

    1977-07-01

    The unstabilized ferritic steel of nominal composition, 2 1 / 4 Cr-1Mo, has been proposed for critical structural assignments in LMFBR powerplants, specifically: the tubing, tubesheet and shell of the evaporator and superheater components. The interest in this steel has been based on a presumably favorable general corrosion property spectrum, acceptable mechanical properties and fabricability, and certain economies associated with the low alloy content. This report is an attempt at a general corrosion assessment for the 2 1 / 4 Cr-1Mo steel and an identification of corrosion problem areas potential to this steel from the sodium and water/steam systems of the proposed working environment. There is a considerable area of uncertainty in the sodium-side response of 2 1 / 4 Cr-1Mo steel, centered in the loss and redisposition of carbon during long-term exposure to sodium of various impurity backgrounds. It is submitted that present evidence relating to the water/steam-side corrosion behavior of the 2 1 / 4 Cr-1Mo steel, under nominal and conceivable perturbed environmental conditions, constitutes the principal concern for the proposed LMFBR powerplant applications of this steel. It is suggested that this unfavorable corrosion aspect represents an inherent limitation of the low alloy content of this steel, probably largely independent of melting and processing recourses, and it is a sufficient basis to question the incentive for a continuation of the collateral studies of this steel for the proposed LMFBR steam generation system assignments

  6. Internal steam reforming in solid oxide fuel cells: Status and opportunities of kinetic studies and their impact on modelling

    DEFF Research Database (Denmark)

    Mogensen, David; Grunwaldt, J.-D.; Hendriksen, Peter Vang

    2011-01-01

    of such a system require SOFC models that include accurate description of the steam reforming rate. The objective of this article is to review the reported kinetic expressions for the steam reforming reaction. Extensive work has been performed on traditional catalysts for steam reforming. Because of differences...... modeling, such expression are however lacking, but it may be viable to use measurements on industrial steam reforming catalysts instead. Nevertheless there is a further need for experimental studies on determining the exact steam reforming kinetics for SOFC anodes.......Solid oxide fuel cells (SOFC) systems with internal steam reforming have the potential to become an economically competitive technology for cogeneration power plants, exploiting its significantly higher electrical efficiency compared to existing technologies. Optimal design and operation...

  7. Modelling and exergoeconomic-environmental analysis of combined cycle power generation system using flameless burner for steam generation

    International Nuclear Information System (INIS)

    Hosseini, Seyed Ehsan; Barzegaravval, Hasan; Ganjehkaviri, Abdolsaeid; Wahid, Mazlan Abdul; Mohd Jaafar, M.N.

    2017-01-01

    Highlights: • Using flameless burner as a supplementary firing system after gas turbine is modeled. • Thermodynamic, economic and environmental analyses of this model are performed. • Efficiency of the plant increases about 6% and CO 2 emission decreases up to 5.63% in this design. • Available exergy for work production in both gas cycle and steam cycle increases in this model. - Abstract: To have an optimum condition for the performance of a combined cycle power generation, using supplementary firing system after gas turbine was investigated by various researchers. Since the temperature of turbine exhaust is higher than auto-ignition temperature of the fuel in optimum condition, using flameless burner is modelled in this paper. Flameless burner is installed between gas turbine cycle and Rankine cycle of a combined cycle power plant which one end is connected to the outlet of gas turbine (as primary combustion oxidizer) and the other end opened to the heat recovery steam generator. Then, the exergoeconomic-environmental analysis of the proposed model is evaluated. Results demonstrate that efficiency of the combined cycle power plant increases about 6% and CO 2 emission reduces up to 5.63% in this proposed model. It is found that the variation in the cost is less than 1% due to the fact that a cost constraint is implemented to be equal or lower than the design point cost. Moreover, exergy of flow gases increases in all points except in heat recovery steam generator. Hence, available exergy for work production in both gas cycle and steam cycle will increase in new model.

  8. Development of automated lance systems for removing deposited sludge around heat transfer tubes with a trianglar pattern in a steam

    International Nuclear Information System (INIS)

    Hwang, K. S.; Sung, H. J.; Jeong, W. T.; Hong, S. Y.; Park, Y. S.

    2003-01-01

    Automated lance systems have been developed to remove sludge deposits filed up around the heat transfer tubes of a triangular pattern in a steam generator. The accessible ways of the lance systems inside the steam generator are the annulus region which occupies the space between the outermost tubes and the inner wall of the steam generator, and the Blowdown Lane region (BdL) without tubes along the centerline of the steam generator. The lance system along the annulus employes a slidable guide support rail and a lance body. The guide support rail, which is composed of two parallel circular rods with a vertical distance, is tightly fixed inside the hand holes. The guide support rail extends from a hand hole at 0 degree to the other hand hole at 180 degree. The lance body is slideably held on the guide support rail by means of supporting holders which are attached on both the bottom and the upper plates of the lance body. The lance body is comprised of a nozzle block with a nozzle cylinder and a first drive means which makes sweeping motion of the nozzle cylinder, a second drive means which aligns the direction of nozzle jets from the nozzle cylinder toward the desired tube lanes by rotating the nozzle block in the horizontal plane, and two side wall supporting wheel assemblies attached to the outer surface of the lance body, rolling along the inner wall of the steam generator. For the transportation of the lance, two control cables which extend outward through the hand holes are attached to both ends of the lance body and are driven by a drive means with a powered drum. The lance system along the blowdown lane adopts a horizontal guide support rail and a lance body which can convey three nozzle blocks for emitting high pressure water in the 30, 90 and 150 degree directions. By utilizing the above two lance systems, the shadow zones around the tubes where the high pressure water does not reach are highly reduced

  9. An innovative modular device and wireless control system enabling thermal and pressure sensors using FPGA on real-time fault diagnostics of steam turbine functional deterioration

    Science.gov (United States)

    Devi, S.; Saravanan, M.

    2018-03-01

    It is necessary that the condition of the steam turbines is continuously monitored on a scheduled basis for the safe operation of the steam turbines. The review showed that steam turbine fault detection and operation maintenance system (STFDOMS) is gaining importance recently. In this paper, novel hardware architecture is proposed for STFDOMS that can be communicated through the GSM network. Arduino is interfaced with the FPGA so as to transfer the message. The design has been simulated using the Verilog programming language and implemented in hardware using FPGA. The proposed system is shown to be a simple, cost effective and flexible and thereby making it suitable for the maintenance of steam turbines. This system forewarns the experts to access to data messages and take necessary action in a short period with great accuracy. The hardware developed is promised as a real-time test bench, specifically for investigations of long haul effects with different parameter settings.

  10. Constraints on silicates formation in the Si-Al-Fe system: Application to hard deposits in steam generators of PWR nuclear reactors

    Science.gov (United States)

    Berger, Gilles; Million-Picallion, Lisa; Lefevre, Grégory; Delaunay, Sophie

    2015-04-01

    Introduction: The hydrothermal crystallization of silicates phases in the Si-Al-Fe system may lead to industrial constraints that can be encountered in the nuclear industry in at least two contexts: the geological repository for nuclear wastes and the formation of hard sludges in the steam generator of the PWR nuclear plants. In the first situation, the chemical reactions between the Fe-canister and the surrounding clays have been extensively studied in laboratory [1-7] and pilot experiments [8]. These studies demonstrated that the high reactivity of metallic iron leads to the formation of Fe-silicates, berthierine like, in a wide range of temperature. By contrast, the formation of deposits in the steam generators of PWR plants, called hard sludges, is a newer and less studied issue which can affect the reactor performance. Experiments: We present here a preliminary set of experiments reproducing the formation of hard sludges under conditions representative of the steam generator of PWR power plant: 275°C, diluted solutions maintained at low potential by hydrazine addition and at alkaline pH by low concentrations of amines and ammoniac. Magnetite, a corrosion by-product of the secondary circuit, is the source of iron while aqueous Si and Al, the major impurities in this system, are supplied either as trace elements in the circulating solution or by addition of amorphous silica and alumina when considering confined zones. The fluid chemistry is monitored by sampling aliquots of the solution. Eh and pH are continuously measured by hydrothermal Cormet© electrodes implanted in a titanium hydrothermal reactor. The transformation, or not, of the solid fraction was examined post-mortem. These experiments evidenced the role of Al colloids as precursor of cements composed of kaolinite and boehmite, and the passivation of amorphous silica (becoming unreactive) likely by sorption of aqueous iron. But no Fe-bearing was formed by contrast to many published studies on the Fe

  11. Intelligent Systems Applied to the Aerospace Industry

    OpenAIRE

    Sary, Charisse; Werking, Roger

    1997-01-01

    For years, the aerospace industry has relied on people and their knowledge to make critical decisions. This method of decision-making has become very expensive and unreliable, particularly when used to monitor increasingly complex systems. Intelligent systems and tools are now available that can be used to reduce costs and improve operations. Much work has been done in the area of intelligent systems to support aerospace-related activities. Computer Sciences Corporation (CSC) has conducted st...

  12. Regenerative superheated steam turbine cycles

    Science.gov (United States)

    Fuller, L. C.; Stovall, T. K.

    1980-01-01

    PRESTO computer program was developed to analyze performance of wide range of steam turbine cycles with special attention given to regenerative superheated steam turbine cycles. It can be used to model standard turbine cycles, including such features as process steam extraction, induction and feedwater heating by external sources, peaking, and high back pressure. Expansion line efficiencies, exhaust loss, leakages, mechanical losses, and generator losses are used to calculate cycle heat rate and generator output. Program provides power engineer with flexible aid for design and analysis of steam turbine systems.

  13. A Steam Jet Plume Simulation in a Large Bulk Space with a System Code MARS

    International Nuclear Information System (INIS)

    Bae, Sung Won; Chung, Bub Dong

    2006-01-01

    From May 2002, the OECD-SETH group has launched the PANDA Project in order to provide an experimental data base for a multi-dimensional code assessment. OECD-SETH group expects the PANDA Project will meet the increasing needs for adequate experimental data for a 3D distribution of relevant variables like the temperature, velocity and steam-air concentrations that are measured with a sufficient resolution and accuracy. The scope of the PANDA Project is the mixture stratification and mixing phenomena in a large bulk space. Total of 24 test series are still being performed in PSI, Switzerland. The PANDA facility consists of 2 main large vessels and 1 connection pipe Within the large vessels, a steam injection nozzle and outlet vent are arranged for each test case. These tests are categorized into 3 modes, i.e. the high momentum, near wall plume, and free plume tests. KAERI has also participated in the SETH group since 1997 so that the multi-dimensional capability of the MARS code could be assessed and developed. Test 17, the high steam jet injection test, has already been simulated by MARS and shows promising results. Now, the test 9 and 9bis cases which use a low speed horizontal steam jet flow have been simulated and investigated

  14. Extraction: a system for automatic eddy current diagnosis of steam generator tubes in nuclear power plants

    International Nuclear Information System (INIS)

    Georgel, B.; Zorgati, R.

    1994-01-01

    Improving speed and quality of Eddy Current non-destructive testing of steam generator tubes leads to automatize all processes that contribute to diagnosis. This paper describes how we use signal processing, pattern recognition and artificial intelligence to build a software package that is able to automatically provide an efficient diagnosis. (authors). 2 figs., 5 refs

  15. Laboratory use of industrial control systems

    International Nuclear Information System (INIS)

    Rijllart, A.; Avot, L.; Brahy, D.; Jegou, D.; Saban, R.

    1994-01-01

    Industrial control system manufacturers supply the building blocks for the control of industrial equipment or specific process control applications. Although the laboratory environment is different in many aspects (prototyping, evolution and frequent reconfiguration), the use of these building blocks remain attractive because of their general purpose nature, their cost and the large spectrum of available types. In this paper we present three projects which have been implemented using both industrial control system building blocks (PLCs, controllers, digital and analogue plug-in I/O cards) and commercial software packages (LabView and VisualBasic) for the man-machine interface, the data acquisition and archiving, and the process control. This approach has proved to be economical, easy and fast to implement. ((orig.))

  16. Practical use of valve seating machine with remote control system for main steam isolation valve at N.P.S

    International Nuclear Information System (INIS)

    Ito, Sadao; Noda, Hiroshi; Sadamura, Morito; Utsunomiya, Yasushi.

    1975-01-01

    The main steam isolation valves in BWR power stations are installed at the boundary of reactor containment vessels, and 2 valves in each main steam system total 8 valves in a plant. They are pneumatically operated Y type globe valves for preventing the release of radioactive substances in the atmosphere in case of the breaking of main steam pipes and also preventing the loss of coolant in case of the breaking of recirculating equipments. Therefore careful leak test, inspection, and seat-fitting are carried out to the valves at each regular maintenance. The manual maintenance work is difficult because of narrow space and the reduction of exposure, and the seat-fitting work requires the skill of high degree, therefore Okano Valve Manufacturing Co. and Tokyo Electric Power Co. jointly started the research and development of an automatic valve seating machine, and successfully put it to practical use in Fukushima No.1 Nuclear Power Station in Nov. 1974. First, the problems in the manual seat-fitting work were investigated, and the means to mechanically solve them were materialized with a prototype machine. After its mock-up test, an actual machine was designed and manufactured. The test result showed remarkable reduction of exposure and labor-saving, and the leak evaluation was sufficiently below the allowable value. (Kako, I.)

  17. Development and Transient Analysis of a Helical-coil Steam Generator for High Temperature Reactors

    International Nuclear Information System (INIS)

    Hoffer, Nathan V.; Anderson, Nolan A.; Sabharwall, Piyush

    2011-01-01

    A high temperature gas-cooled reactor (HTGR) is under development by the Next Generation Nuclear Plant (NGNP) Project at the Idaho National Laboratory (INL). Its design emphasizes electrical power production which may potentially be coupled with process heat for hydrogen production and other industrial applications. NGNP is considering a helical-coil steam generator for the primary heat transport loop heat exchanger based on its increased heat transfer and compactness when compared to other steam generators. The safety and reliability of the helical-coil steam generator is currently under evaluation as part of the development of NGNP. Transients, such as loss of coolant accidents (LOCA), are of interest in evaluating the safety of steam generators. In this study, a complete steam generator inlet pipe break (double ended pipe break) LOCA was simulated by an exponential loss of primary side pressure. For this analysis, a model of the helical-coil steam generator was developed using RELAP5-3D, an INL inhouse systems analysis code. The steam generator model behaved normally during the transient simulating the complete steam generator inlet pipe break LOCA. Further analysis is required to comprehensively evaluate the safety and reliability of the helical-coil steam generator design in the NGNP setting.

  18. Ammonia Based Solar Thermochemical Energy Storage System for Direct Production of High Temperature Supercritical Steam

    OpenAIRE

    CHEN, CHEN

    2017-01-01

    In the field of solar thermochemical energy storage, ammonia synthesis/dissociation is feasible for practical use in the concentrating solar power industry. In ammonia-based solar thermochemical energy storage systems, the stored energy is released when the hydrogen (H2) and nitrogen (N2) react exothermically to synthesize ammonia (NH3), providing thermal energy to a power block for electricity generation. But ammonia synthesis has not yet been shown to reach temperatures consistent with the ...

  19. Thermo-economic analysis of a micro-cogeneration system based on a rotary steam engine (RSE)

    International Nuclear Information System (INIS)

    Alanne, Kari; Saari, Kari; Kuosa, Maunu; Jokisalo, Juha; Martin, Andrew R.

    2012-01-01

    A rotary steam engine (RSE) is a simple, small, quiet and lubricant-free option for micro-cogeneration. It is capable of exploiting versatile thermal sources and steam temperatures of 150–180 °C, which allow operational pressures less than 10 bar for electrical power ranges of 1–20 kW e . An RSE can be easily integrated in commercially available biomass-fired household boilers. In this paper, we characterize the boiler-integrated RSE micro-cogeneration system and specify a two-control-volume thermodynamic model to conduct performance analyses in residential applications. Our computational analysis suggests that an RSE integrated with a 17 kW th pellet-fueled boiler can obtain an electrical output of 1.925 kW e, in the design temperature of 150 °C, the electrical efficiency being 9% (based on the lower heating value of the fuel, LHV) and the thermal efficiency 77% (LHV). In a single-family house in Finland, the above system would operate up to 1274 h/y, meeting 31% of the house's electrical demand. The amount of electricity delivered into the grid is 989 kW h/y. An economic analysis suggests that incremental costs not exceeding € 1500 are justifiable at payback periods less than five years, when compared to standard boilers. - Highlights: ► We characterize and model a micro-cogeneration system based on a rotary steam engine. ► We assess the performance of the above system in a residential building in Finland. ► The above system is capable of meeting 31% of the building's annual electrical demand. ► The above system may cost at most € 1500 more than a standard boiler system.

  20. Systems metabolic engineering in an industrial setting.

    Science.gov (United States)

    Sagt, Cees M J

    2013-03-01

    Systems metabolic engineering is based on systems biology, synthetic biology, and evolutionary engineering and is now also applied in industry. Industrial use of systems metabolic engineering focuses on strain and process optimization. Since ambitious yields, titers, productivities, and low costs are key in an industrial setting, the use of effective and robust methods in systems metabolic engineering is becoming very important. Major improvements in the field of proteomics and metabolomics have been crucial in the development of genome-wide approaches in strain and process development. This is accompanied by a rapid increase in DNA sequencing and synthesis capacity. These developments enable the use of systems metabolic engineering in an industrial setting. Industrial systems metabolic engineering can be defined as the combined use of genome-wide genomics, transcriptomics, proteomics, and metabolomics to modify strains or processes. This approach has become very common since the technology for generating large data sets of all levels of the cellular processes has developed quite fast into robust, reliable, and affordable methods. The main challenge and scope of this mini review is how to translate these large data sets in relevant biological leads which can be tested for strain or process improvements. Experimental setup, heterogeneity of the culture, and sample pretreatment are important issues which are easily underrated. In addition, the process of structuring, filtering, and visualization of data is important, but also, the availability of a genetic toolbox and equipment for medium/high-throughput fermentation is a key success factor. For an efficient bioprocess, all the different components in this process have to work together. Therefore, mutual tuning of these components is an important strategy.

  1. Microprocessor systems for industrial process control

    Science.gov (United States)

    Lesh, F. H.

    1980-01-01

    Six computers operate synchronously and are interconnected by three independent data buses. Processors control one subsystem. Some can control buses to transfer data at 1 megabit per second. Every 2.5 msec each processor examines list of things to do during next interval. This spacecraft control system could be adapted for controlling complex industrial processes.

  2. Cyber Security of Industrial Control Systems

    NARCIS (Netherlands)

    Luiijf, H.A.M.; Paske, B.J. te

    2015-01-01

    Our society and its citizens depend on the undisturbed functioning of (critical) infrastructures and their services. Crucial processes in most critical infrastructures, and in many other organisations, rely on the correct and undisturbed functioning of Industrial Control Systems (ICS). A failure of

  3. Fundamental Characteristics of Industrial Variant Specification Systems

    DEFF Research Database (Denmark)

    Hansen, Benjamin Loer; Hvam, Lars

    2004-01-01

    This paper focuses on the operational task of creating customised variants of industrial specifications (e.g. drawings, routings and bill-of-materials). Rooted in a lack of existing literature on the subject the paper describes the nature of variant specification systems. It introduces some...... fundamental concepts related to this task, which are relevant to understand for academia and practitioners working with the subject. This is done through a description of variant specification tasks and typical aspects of system solutions. To support the description of variant specification tasks and systems...... examples. In general the paper discusses an important focus area within mass customization and build-to-order production: the nature of industrial variant specification systems....

  4. The 15 kW sub e (nominal) solar thermal electric power conversion concept definition study: Steam Rankine turbine system

    Science.gov (United States)

    Bland, T. J.

    1979-01-01

    A study to define the performance and cost characteristics of a solar powered, steam Rankine turbine system located at the focal point of a solar concentrator is presented. A two stage re-entry turbine with reheat between stages, which has an efficiency of 27% at a turbine inlet temperature of 732 C was used. System efficiency was defined as 60 Hertz electrical output divided by absorbed thermal input in the working fluid. Mass production costs were found to be approximately 364 dollars/KW.

  5. Optimal design of solid oxide fuel cell, ammonia-water single effect absorption cycle and Rankine steam cycle hybrid system

    Science.gov (United States)

    Mehrpooya, Mehdi; Dehghani, Hossein; Ali Moosavian, S. M.

    2016-02-01

    A combined system containing solid oxide fuel cell-gas turbine power plant, Rankine steam cycle and ammonia-water absorption refrigeration system is introduced and analyzed. In this process, power, heat and cooling are produced. Energy and exergy analyses along with the economic factors are used to distinguish optimum operating point of the system. The developed electrochemical model of the fuel cell is validated with experimental results. Thermodynamic package and main parameters of the absorption refrigeration system are validated. The power output of the system is 500 kW. An optimization problem is defined in order to finding the optimal operating point. Decision variables are current density, temperature of the exhaust gases from the boiler, steam turbine pressure (high and medium), generator temperature and consumed cooling water. Results indicate that electrical efficiency of the combined system is 62.4% (LHV). Produced refrigeration (at -10 °C) and heat recovery are 101 kW and 22.1 kW respectively. Investment cost for the combined system (without absorption cycle) is about 2917 kW-1.

  6. Numerical simulation of a 374 tons/h water-tube steam boiler following a feedwater line break

    International Nuclear Information System (INIS)

    Deghal Cheridi, Amina Lyria; Chaker, Abla; Loubar, Ahcène

    2016-01-01

    Highlights: • We simulate the behavior of a steam boiler during feed-water line break accident. • To perform accident analysis of the steam boiler, Relap5/Mod3.2 system code is used. • A Relap5 model of the boiler is developed and qualified at the steady state level. • A good agreement between Relap5 results and available experimental data. • The Relap5 model predicts well the main transient features of the boiler. - Abstract: To ensure the operational safety of an industrial water-tube steam boiler it is very important to assess various accident scenarios in real plant working conditions. One of the most challenging scenarios is the loss of feedwater to the steam boiler. In this paper, a simulation of the behavior of an industrial water-tube radiant steam boiler during feedwater line break accident is discussed. The simulation is carried out using the RELAP5 system code. The steam boiler is installed in an Algerian natural gas liquefaction complex. The simulation shows the capabilities of RELAP5 system code in predicting the behavior of the steam boiler at both steady state and transient working conditions. From another side, the behavior of the steam boiler following the accident shows how the control system can successfully mitigate the effects and consequences of such accident and how the evaporator tubes can undergo a severe damage due to an uncontrolled increase of the wall temperature in case of failure of this system.

  7. Solar Thermal Small Power Systems Study. Inventory of US industrial small electric power generating systems. [Less than 10 MW

    Energy Technology Data Exchange (ETDEWEB)

    1979-06-01

    This inventory of small industrial electric generating systems was assembled by The Aerospace Corporation to provide a data base for analyses being conducted to estimate the potential for displacement of these fossil-fueled systems by solar thermal electric systems no larger than 10 MW in rated capacity. The approximately 2100 megawatts generating capacity of systems in this category constitutes a potential market for small solar thermal and other solar electric power systems. The sources of data for this inventory were the (former) Federal Power Commission (FPC) Form 4 Industrial Ledger and Form 12-C Ledger for 1976. Table 1 alphabetically lists generating systems located at industrial plants and at Federal government installations in each of the 50 states. These systems are differentiated by type of power plant: steam turbine, diesel generator, or gas turbine. Each listing is designated as a power system rather than a power unit because the FPC Ledgers do not provide a means of determining whether more than one unit is associated with each industrial installation. Hence, the user should consider each listing to be a system capacity rating wherein the system may consist of one or more generating units with less than 10 MW/sub e/ combined rating. (WHK)

  8. Ultrasonic nondestructive evaluation systems industrial application issues

    CERN Document Server

    Callegari, Sergio; Montisci, Augusto; Ricci, Marco; Versaci, Mario

    2015-01-01

    This book covers the practical implementation of ultrasonic NDT techniques in an industrial environment, discussing several issues that may emerge and proposing strategies for addressing them successfully.  It aims to bridge advanced academic research results and their application to industrial procedures. The topics covered in the text range from the basic operation of an ultrasonic NDT system to the simulation of the measurement operations; from the choice and generation of the signals energizing the system to the different ways of exploiting the probes and their output signals; and from quality assessment evaluation to the use of soft computing techniques for classification. Throughout the text, an effort is made to embrace a system view where the physical and technological aspects of sensing are addressed together with higher abstraction levels, such as signal and information processing. Consequently, the book aims at guiding the reader through the various tasks requested for developing a complete ultras...

  9. Runtime-Monitoring for Industrial Control Systems

    Directory of Open Access Journals (Sweden)

    Helge Janicke

    2015-12-01

    Full Text Available Industrial Control Systems (ICS are widely deployed in nation’s critical national infrastructures such as utilities, transport, banking and health-care. Whilst Supervisory Control and Data Acquisition (SCADA systems are commonly deployed to monitor real-time data and operations taking place in the ICS they are typically not equipped to monitor the functional behaviour of individual components. In this paper (This paper expands on an earlier position paper presented at the International Symposium for Industrial Control System and SCADA Cyber Security Research 2014, we are presenting a runtime-monitoring technology that provides assurances of the functional behaviour of ICS components and demonstrates how this can be used to provide additional protection of the ICS against cyber attacks similar to the well-known Stuxnet attack.

  10. High Power UV LED Industrial Curing Systems

    Energy Technology Data Exchange (ETDEWEB)

    Karlicek, Robert, F., Jr; Sargent, Robert

    2012-05-14

    UV curing is a green technology that is largely underutilized because UV radiation sources like Hg Lamps are unreliable and difficult to use. High Power UV LEDs are now efficient enough to replace Hg Lamps, and offer significantly improved performance relative to Hg Lamps. In this study, a modular, scalable high power UV LED curing system was designed and tested, performing well in industrial coating evaluations. In order to achieve mechanical form factors similar to commercial Hg Lamp systems, a new patent pending design was employed enabling high irradiance at long working distances. While high power UV LEDs are currently only available at longer UVA wavelengths, rapid progress on UVC LEDs and the development of new formulations designed specifically for use with UV LED sources will converge to drive more rapid adoption of UV curing technology. An assessment of the environmental impact of replacing Hg Lamp systems with UV LED systems was performed. Since UV curing is used in only a small portion of the industrial printing, painting and coating markets, the ease of use of UV LED systems should increase the use of UV curing technology. Even a small penetration of the significant number of industrial applications still using oven curing and drying will lead to significant reductions in energy consumption and reductions in the emission of green house gases and solvent emissions.

  11. Process and system for stirring liquid sodium flowing through the primary circuit of a steam generator

    International Nuclear Information System (INIS)

    Fabregue, J.P.

    1982-01-01

    The invention concerns the stirring of the liquid sodium of a steam generator comprising a primary circuit composed of an elongated vessel through which the liquid sodium flows, a secondary circuit composed of a number of tubes extending inside the long cyclindrical vessel. The process consists in imparting simultaneously to the liquid sodium, during its passage through the cylindrical vessel, a movement of continuous rotation about the longitudinal axis of the cylindrical vessel and an alternating series of radial movements, centripetal and centrifugal, in relation to the longitudinal axis, so that each unit quantity of the sodium comes into contact with a large number of tubes. The application particularly concerns steam generators for nuclear power stations [fr

  12. Industrial-scale steam explosion pretreatment of sugarcane straw for enzymatic hydrolysis of cellulose for production of second generation ethanol and value-added products.

    Science.gov (United States)

    Oliveira, Fernando M V; Pinheiro, Irapuan O; Souto-Maior, Ana M; Martin, Carlos; Gonçalves, Adilson R; Rocha, George J M

    2013-02-01

    Steam explosion at 180, 190 and 200°C for 15min was applied to sugarcane straw in an industrial sugar/ethanol reactor (2.5m(3)). The pretreated straw was delignificated by sodium hydroxide and hydrolyzed with cellulases, or submitted directly to enzymatic hydrolysis after the pretreatment. The pretreatments led to remarkable hemicellulose solubilization, with the maximum (92.7%) for pretreatment performed at 200°C. Alkaline treatment of the pretreated materials led to lignin solubilization of 86.7% at 180°C, and only to 81.3% in the material pretreated at 200°C. All pretreatment conditions led to high hydrolysis conversion of cellulose, with the maximum (80.0%) achieved at 200°C. Delignification increase the enzymatic conversion (from 58.8% in the cellulignin to 85.1% in the delignificated pulp) of the material pretreated at 180°C, but for the material pretreated at 190°C, the improvement was less remarkable, while for the pretreated at 200°C the hydrolysis conversion decreased after the alkaline treatment. Copyright © 2012 Elsevier Ltd. All rights reserved.

  13. Dynamic Simulation of the Water-steam System in Once-through Boilers - Sub-critical Power Boiler Case -

    International Nuclear Information System (INIS)

    Kim, Seongil; Choi, Sangmin

    2017-01-01

    The dynamics of a water-steam system in a once-through boiler was simulated based on the physics-based modeling approach, representing the system in response to large load change or scale disturbance simulations. The modeling considered the mass, energy conservation, and momentum equation in the water pipe and the focus was limited to the sub-critical pressure region. An evaporator tube modeling was validated against the reference data. A simplified boiler system consisting of economizer, evaporator, and superheater was constructed to match a 500 MW power boiler. The dynamic response of the system following a disturbance was discussed along with the quantitative response characteristics. The dynamic response of the boiler system was further evaluated by checking the case of an off-design point operation of the feedwater-to-fuel supply ratio. The results re-emphasized the significance of controlling the feedwater-to-fuel supply ratio and additional design requirements of the water-steam separator and spray attemperator.

  14. Dynamic Simulation of the Water-steam System in Once-through Boilers - Sub-critical Power Boiler Case -

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seongil; Choi, Sangmin [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

    2017-05-15

    The dynamics of a water-steam system in a once-through boiler was simulated based on the physics-based modeling approach, representing the system in response to large load change or scale disturbance simulations. The modeling considered the mass, energy conservation, and momentum equation in the water pipe and the focus was limited to the sub-critical pressure region. An evaporator tube modeling was validated against the reference data. A simplified boiler system consisting of economizer, evaporator, and superheater was constructed to match a 500 MW power boiler. The dynamic response of the system following a disturbance was discussed along with the quantitative response characteristics. The dynamic response of the boiler system was further evaluated by checking the case of an off-design point operation of the feedwater-to-fuel supply ratio. The results re-emphasized the significance of controlling the feedwater-to-fuel supply ratio and additional design requirements of the water-steam separator and spray attemperator.

  15. Best Estimate Thermal-Hydraulic System Analysis using the MARS Code for the Steam Generator Tube Rupture Accident in the APR1400

    International Nuclear Information System (INIS)

    Kang, Kyoung Ho; Lee, Seung Wook; Bae, Sung Won; Choi, Ki Yong; Baek, Won Pil

    2010-01-01

    A postulated SGTR (Steam Generator Tube Rupture) accident of the APR1400 was analysed using the best estimate safety analysis code, MARS (Multidimensional Analysis of Reactor Safety). The SGTR accident is one of the design basis accidents, which has a unique feature of the penetration of the barrier between the reactor coolant system (RCS) and the secondary system resulting from the failure of a steam generator U-tube. The SGTR has an importance in safety due to a concern of a containment bypass of radioactive inventory. In the course of the SGTR, the radioactivity leaking from a broken steam generator Utube mixes with the shell-side water in an affected steam generator. Leak flow from ruptured U-tubes can increase a water level and a pressure of the affected steam generator. Following a reactor trip and a turbine trip, the main steam safety valves (MSSVs) can be open to mitigate an increase in the secondary system pressure. Meanwhile, the SGTR can provide a direct flow path from the primary to the secondary system resulting in the release of fission products into the atmosphere. As one of the most limiting SGTR accidents, a leak flow equivalent to a double-ended rupture of five Utubes was analysed in this study. The main objective of this study is not only to provide physical insight into the system response of the APR1400 reactor during a SGTR but also to investigate the effect of reactor trip type of the HSGL (High Steam Generator Level) trip and the LPP (Low Pressurizer Pressure) trip on the thermal-hydraulic system response

  16. Integrity evaluation for steam generator tube of system integrated modular advanced reactor

    International Nuclear Information System (INIS)

    Kim, J. S.; Jin, T. E.; Jeong, M. J.; Choi, Y. H.; Jeo, J. C.

    2003-01-01

    In this study, the structural integrity for SG tube of system integrated modular advanced reactor, which is subjected to dominant external pressure as well as helical type, is evaluated using the commercial finite element package ABAQUS and the American petrochemical industry code API 579 Appendix B. First of all, the crack behavior under the assumption of local heating is assessed using ABAQUS. And, the buckling behavior of tube with 40% wall thinning is assessed using API 579 Appendix B. As a result, it is found that the crack closure phenomenon occurs under external pressure and the buckling doesn't occur even if 40% wall thinning exists in tube

  17. On-line low and high frequency acoustic leak detection and location for an automated steam generator protection system

    International Nuclear Information System (INIS)

    Gaubatz, D.C.; Gluekler, E.L.

    1990-01-01

    Two on-line acoustic leak detection systems were operated and installed on a 76 MW hockey stick steam generator in the Sodium Components Test Installation (SCTI) at the Energy Technology Engineering Center (ETEC) in Southern California. The low frequency system demonstrated the capability to detect and locate leaks, both intentional and unintentional. No false alarms were issued during the two year test program even with adjacent blasting activities, pneumatic drilling, shuttle rocket engine testing nearby, scrams of the SCTI facility, thermal/hydraulic transient testing, and pump/control valve operations. For the high frequency system the capability to detect water into sodium reactions was established utilizing frequencies as high as 300 kHz. The high frequency system appeared to be sensitive to noise generated by maintenance work and system valve operations. Subsequent development work which is incomplete as of this date showed much more promise for the high frequency system. (author). 13 figs

  18. Formal verification of industrial control systems

    CERN Multimedia

    CERN. Geneva

    2015-01-01

    Verification of critical software is a high priority but a challenging task for industrial control systems. For many kinds of problems, testing is not an efficient method. Formal methods, such as model checking appears to be an appropriate complementary method. However, it is not common to use model checking in industry yet, as this method needs typically formal methods expertise and huge computing power. In the EN-ICE-PLC section, we are working on a [methodology][1] and a tool ([PLCverif][2]) to overcome these challenges and to integrate formal verification in the development process of our PLC-based control systems. [1]: http://cern.ch/project-plc-formalmethods [2]: http://cern.ch/plcverif

  19. Power plant and system for accelerating a cross compound turbine in such plant, especially one having an HTGR steam supply

    International Nuclear Information System (INIS)

    Jaegtnes, K.O.; Braytenbah, A.S.

    1977-01-01

    An electric power plant having a cross compound steam turbine and a steam source that includes a high temperature gas-cooled nuclear reactor is described. The steam turbine includes high and intermediate-pressure portions which drive a first generating means, and a low-pressure portion which drives a second generating means. The steam source supplies superheat steam to the high-pressure turbine portion, and an associated bypass permits the superheat steam to flow from the source to the exhaust of the high-pressure portion. The intermediate and low-pressure portions use reheat steam; an associated bypass permits reheat steam to flow from the source to the low-pressure exhaust. An auxiliary turbine driven by steam exhausted from the high-pressure portion and its bypass drives a gas blower to propel the coolant gas through the reactor. While the bypass flow of reheat steam is varied to maintain an elevated pressure of reheat steam upon its discharge from the source, both the first and second generating means and their associated turbines are accelerated initially by admitting steam to the intermediate and low-pressure portions. The electrical speed of the second generating means is equalized with that of the first generating means, whereupon the generating means are connected and acceleration proceeds under control of the flow through the high-pressure portion. 29 claims, 2 figures

  20. Preliminary screening of thermal storage concepts for water/steam and organic fluid solar thermal receiver systems

    Energy Technology Data Exchange (ETDEWEB)

    Copeland, R.J.; Karpuk, M.E.; Ullman, J.L.

    1980-04-01

    A preliminary comparison of thermal storage concepts for solar thermal applications was done generically for large and small solar systems with sensible and latent heat and two-stage storage concepts. Concepts were ranked based on the cost of delivered energy. A +- 20% uncertainty in subsystem cost was included in the analysis. Water/steam and organic fluid collector/receivers were studied separately. For the water/steam concept, Barstow technology (100 MW/sub e/) was examined. A nitrite/nitrate salt with a low-cost solid medium was best for buffer storage; for diurnal storage, the two-stage draw salt/low-cost media and oil/rock concept was best. Phase change concepts require improvements on the concept analyzed to be attractive. For the organic fluid system, a Shenandoah total energy system was examined. The Syltherm trickle charge taconite concept was the most favorable and may be improved by replacing the taconite with a lower-cost oil-compatible medium. Salt concepts can be competitive with this system only if there is a low-cost solid medium that is compatible with the salt and the end use requires a large amount of storage. The phase change concept examined was found to be quite poor for this total energy application.

  1. Steam-Generator Integrity Program/Steam-Generator Group Project

    International Nuclear Information System (INIS)

    1982-10-01

    The Steam Generator Integrity Program (SGIP) is a comprehensive effort addressing issues of nondestructive test (NDT) reliability, inservice inspection (ISI) requirements, and tube plugging criteria for PWR steam generators. In addition, the program has interactive research tasks relating primary side decontamination, secondary side cleaning, and proposed repair techniques to nondestructive inspectability and primary system integrity. The program has acquired a service degraded PWR steam generator for research purposes. This past year a research facility, the Steam Generator Examination Facility (SGEF), specifically designed for nondestructive and destructive examination tasks of the SGIP was completed. The Surry generator previously transported to the Hanford Reservation was then inserted into the SGEF. Nondestructive characterization of the generator from both primary and secondary sides has been initiated. Decontamination of the channelhead cold leg side was conducted. Radioactive field maps were established in the steam generator, at the generator surface and in the SGEF

  2. SIMS: The SLAC Industrial Measurement System

    International Nuclear Information System (INIS)

    Bell, B.

    1990-01-01

    Kern was the first survey company to market an Industrial Measurement System when it released ECDS (Electronic Coordinate Determination System) in the mid-1980s. Originally written for the PDP-11, a version was later released for the PC (ECDS-PC). SLAC purchased this system in 1986 and immediately began to use it for the alignment of the SLC (Stanford Linear Collider). Although ECDS enabled SLAC to perform tasks with a speed never before achieved, they experienced limitations in the software. Since Kern proved unresponsive and SLAC was unable to purchase the source code for any amount of money, they set about writing their own portions of code. They first wrote a system of menus tailored for their specific alignment tasks, and disabled much of the ECDS menu structure. Due to dissatisfaction with the ECDS bundle adjustment program, they wrote their own bundle adjustment in 1988. A further step towarad having their own complete IMS was to develop a data capture program, a task which has been underway since the beginning of this year. They do not yet have data analysis features that are fully integrated, but they do have stand-alone packages that have been written at SLAC. When they first started tinkering with ECDS there was no intention of developing a complete system, but they now have all the elements of such a system - SIMS, the SLAC Industrial Measurement System

  3. Independent Innovation System of China's Agricultural Products Processing Industry

    OpenAIRE

    Ren, Ailian

    2009-01-01

    This paper introduces the importance of innovation system for agricultural products processing industry. Based on the principles of openness, dynamics, systematization, outstanding industrial characteristics and close cooperation, a diversified agro-processing innovation system is constructed. It is an innovation subject system of agricultural products processing industry which takes agricultural products processing industry as the core, independent innovation as the center, and university, s...

  4. A pilot-scale steam autoclave system for treating municipal solid waste for recovery of renewable organic content: Operational results and energy usage.

    Science.gov (United States)

    Holtman, Kevin M; Bozzi, David V; Franqui-Villanueva, Diana; Offeman, Richard D; Orts, William J

    2016-05-01

    A pilot-scale (1800 kg per batch capacity) autoclave used in this study reduces municipal solid waste to a debris contaminated pulp product that is efficiently separated into its renewable organic content and non-renewable organic content fractions using a rotary trommel screen. The renewable organic content can be recovered at nearly 90% efficiency and the trommel rejects are also much easier to sort for recovery. This study provides the evaluation of autoclave operation, including mass and energy balances for the purpose of integration into organic diversion systems. Several methods of cooking municipal solid waste were explored from indirect oil heating only, a combination of oil and direct steam during the same cooking cycle, and steam only. Gross energy requirements averaged 1290 kJ kg(-1) material in vessel, including the weight of free water and steam added during heating. On average, steam recovery can recoup 43% of the water added and 30% of the energy, supplying on average 40% of steam requirements for the next cook. Steam recycle from one vessel to the next can reduce gross energy requirements to an average of 790 kJ kg(-1). © The Author(s) 2016.

  5. Steam based conversion coating on AA6060 alloy: Effect of sodium silicate chemistry and corrosion performance

    Science.gov (United States)

    Din, Rameez Ud; Bordo, Kirill; Tabrizian, Naja; Jellesen, Morten Stendahl; Ambat, Rajan

    2017-11-01

    Surface treatment of aluminium alloy AA6060 using an industrially applicable pilot steam jet system with and without silicate chemistry has been investigated. Treatment using steam alone and steam with silicate, resulted in an oxide layer formation with thickness ∼425 nm and ∼160 nm, respectively. Moreover, the use of sodium silicate resulted in the formation of distinct microstructure and incorporation of silicate into the oxide film. These oxide films reduced the anodic activity 4 times, while the corrosion protection by silicate containing oxide was the function of its concentration. Further, in acid salt spray and filiform corrosion tests, oxide layer containing silicate exhibited two times higher corrosion resistance.

  6. SURFACE INDUSTRIAL HVAC SYSTEM DESCRIPTION DOCUMENT

    Energy Technology Data Exchange (ETDEWEB)

    M.M. Ansari

    2005-04-05

    The purpose of this system description document (SDD) is to establish requirements that drive the design of the surface industrial heating, ventilation, and air-conditioning (HVAC) system and its bases to allow the design effort to proceed to license application. This SDD will be revised at strategic points as the design matures. This SDD identifies the requirements and describes the system design, as it currently exists, with emphasis on attributes of the design provided to meet the requirements. This SDD is an engineering tool for design control; accordingly, the primary audience and users are design engineers. This SDD is part of an iterative design process. It leads the design process with regard to the flowdown of upper tier requirements onto the system. Knowledge of these requirements is essential to performing the design process. The SDD follows the design with regard to the description of the system. The description that provided in this SDD reflects the current results of the design process.

  7. A study on integrity of LMFBR secondary cooling system to hypothetical tube failure propagation in the steam generator

    International Nuclear Information System (INIS)

    Yoshihisa Shindo; Kazuo Haga

    2005-01-01

    Full text of publication follows: A fundamental safety issue of liquid-metal-cooled fast breeder reactor (LMFBR) is to maintain the integrity of the secondary cooling system components against violent chemical sodium-water reaction caused by the water leak from the heat transfer tube of steam generators (SG). The produced sodium-water reaction jet would attack more severely surrounding tubes and would cause other tube failures (tube failure propagation), if it was assumed that the water leak was not detected by function-less detectors and proper operating actions to mitigate the tube failure propagation, such as isolations of the SG from the secondary cooling system and turbine water/steam system, and blowing water and steam inside tubes in the SG, were not taken. This study has been made focusing on the affection of large-scale water leak enlarged due to SG tube failure propagation to the structural integrity of the secondary cooling system because the generated pressure pulse caused by a large-scale sodium-water reaction might break heat transfer tubes of the intermediate heat exchanger (IHX). The present work has been made as one part of the study of probabilistic safety assessment (PSA) of LMFBR, because if the heat-transfer tubes of IHX were failed, the reactor core may be affected by the pressure pulse and/or by the sodium-water reaction products transported through the primary cooling system. As tools for PSA of the water leak incident of SG, we have developed QUARK-LP Version 4 code that mainly analyzes the high temperature rupture phenomena and estimates the number of failed tubes during the middle-scale water leak. The pressure pulse behavior generated by sodium-water reaction in the failure SG and the pressure propagation in the secondary cooling system are calculated by using the SWAAM-2 code developed by ANL. Furthermore, the quasi-steady state high pressure and temperature of the secondary cooling system in a long term is estimated by using the SWAAM

  8. 46 CFR 58.60-9 - Industrial systems: Design.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Industrial systems: Design. 58.60-9 Section 58.60-9... MACHINERY AND RELATED SYSTEMS Industrial Systems and Components on Mobile Offshore Drilling Units (MODU) § 58.60-9 Industrial systems: Design. Each system under this subpart must be designed and analyzed in...

  9. Current experience and a new modeling on water hammer due to steam condensation in PWR secondary system

    International Nuclear Information System (INIS)

    Kawanishi, K.; Kasahara, J.; Ueno, T.; Suzuta, T.

    1998-01-01

    There have been possibilities to occur water hammer in pipelines of turbine system for nuclear or fossil fuel power plants. According to the NUREG report, approximately 150 events have been reported since 1969, we also have an experience recently. Water hammer occurs due to sudden steam condensation with pressure pulse. This kind of pressure pulses has been made by alternative producing and condensing of steam slug in the pipe and its frequency relates subcooling and pipe structures. This paper presents our current experience on water hammer with some experimental studies. The present experiment has been performed to obtain the data base for evaluating the pressure pulses. The test pipe was horizontal tubes with dead end connected to vertical tube which simulating drain line in PWR secondary system. The main results are shown as follows; Magnitude of pressure pulse depends drain velocity and initial subcooling. Pipe structure effects on the frequency and continual time of water hammer phenomenon. A new modeling for quantitative explanation of the phenomena is also presented

  10. The impact research of control modes in steam turbine control system (digital electric hydraulic to the low-frequency oscillation of grid

    Directory of Open Access Journals (Sweden)

    Yanghai Li

    2016-01-01

    Full Text Available Through the analysis of the control theory for steam turbine, the transfer function of the steam turbine control modes in the parallel operation was obtained. The frequency domain analysis indicated that different control modes of turbine control system have different influence on the damping characteristics of the power system. The comparative analysis shows the direction and the degree of the influence under the different oscillation frequency range. This can provide the theory for the suppression of the low-frequency oscillation from turbine side and has a guiding significance for the stability of power system. The results of simulation tests are consistent with the theoretic analysis.

  11. Industry

    Energy Technology Data Exchange (ETDEWEB)

    Bernstein, Lenny; Roy, Joyashree; Delhotal, K. Casey; Harnisch, Jochen; Matsuhashi, Ryuji; Price, Lynn; Tanaka, Kanako; Worrell, Ernst; Yamba, Francis; Fengqi, Zhou; de la Rue du Can, Stephane; Gielen, Dolf; Joosen, Suzanne; Konar, Manaswita; Matysek, Anna; Miner, Reid; Okazaki, Teruo; Sanders, Johan; Sheinbaum Parado, Claudia

    2007-12-01

    This chapter addresses past, ongoing, and short (to 2010) and medium-term (to 2030) future actions that can be taken to mitigate GHG emissions from the manufacturing and process industries. Globally, and in most countries, CO{sub 2} accounts for more than 90% of CO{sub 2}-eq GHG emissions from the industrial sector (Price et al., 2006; US EPA, 2006b). These CO{sub 2} emissions arise from three sources: (1) the use of fossil fuels for energy, either directly by industry for heat and power generation or indirectly in the generation of purchased electricity and steam; (2) non-energy uses of fossil fuels in chemical processing and metal smelting; and (3) non-fossil fuel sources, for example cement and lime manufacture. Industrial processes also emit other GHGs, e.g.: (1) Nitrous oxide (N{sub 2}O) is emitted as a byproduct of adipic acid, nitric acid and caprolactam production; (2) HFC-23 is emitted as a byproduct of HCFC-22 production, a refrigerant, and also used in fluoroplastics manufacture; (3) Perfluorocarbons (PFCs) are emitted as byproducts of aluminium smelting and in semiconductor manufacture; (4) Sulphur hexafluoride (SF{sub 6}) is emitted in the manufacture, use and, decommissioning of gas insulated electrical switchgear, during the production of flat screen panels and semiconductors, from magnesium die casting and other industrial applications; (5) Methane (CH{sub 4}) is emitted as a byproduct of some chemical processes; and (6) CH{sub 4} and N{sub 2}O can be emitted by food industry waste streams. Many GHG emission mitigation options have been developed for the industrial sector. They fall into three categories: operating procedures, sector-wide technologies and process-specific technologies. A sampling of these options is discussed in Sections 7.2-7.4. The short- and medium-term potential for and cost of all classes of options are discussed in Section 7.5, barriers to the application of these options are addressed in Section 7.6 and the implication of

  12. Upgrading safety systems of industrial irradiation facilities

    International Nuclear Information System (INIS)

    Gomes, R.S.; Gomes, J.D.R.L.; Costa, E.L.C.; Costa, M.L.L.; Thomé, Z.D.

    2017-01-01

    The first industrial irradiation facility in operation in Brazil was designed in the 70s. Nowadays, twelve commercial and research facilities are in operation and two already decommissioned. Minor modifications and upgrades, as sensors replacement, have been introduced in these facilities, in order to reduce the technological gap in the control and safety systems. The safety systems are designed in agreement with the codes and standards at the time. Since then, new standards, codes and recommendations, as well as lessons learned from accidents, have been issued by various international committees or regulatory bodies. The rapid advance of the industry makes the safety equipment used in the original construction become obsolete. The decreasing demand for these older products means that they are no longer produced, which can make it impossible or costly to obtain spare parts and the expansion of legacy systems to include new features. This work aims to evaluate existing safety systems at Brazilian irradiation facilities, mainly the oldest facilities, taking into account the recommended IAEA's design requirements. Irrespective of the fact that during its operational period no event with victims have been recorded in Brazilian facilities, and that the regulatory inspections do not present any serious deviations regarding the safety procedures, it is necessary an assessment of safety system with the purpose of bringing their systems to 'the state of the art', avoiding their rapid obsolescence. This study has also taken into account the knowledge, concepts and solutions developed to upgrading safety system in irradiation facilities throughout the world. (author)

  13. Upgrading safety systems of industrial irradiation facilities

    Energy Technology Data Exchange (ETDEWEB)

    Gomes, R.S.; Gomes, J.D.R.L.; Costa, E.L.C.; Costa, M.L.L., E-mail: rogeriog@cnen.gov.br, E-mail: jlopes@cnen.gov.br, E-mail: evaldo@cnen.gov.br, E-mail: mara@cnen.gov.br [Comissão Nacional de Energia Nuclear (CNEN), Rio de Janeiro, RJ (Brazil). Diretoria de Radioproteção e Segurança Nuclear; Thomé, Z.D., E-mail: zielithome@gmail.com [Instituto Militar de Engenharia (IME), Rio de Janeiro, RJ (Brazil). Seção de Engenharia Nuclear

    2017-07-01

    The first industrial irradiation facility in operation in Brazil was designed in the 70s. Nowadays, twelve commercial and research facilities are in operation and two already decommissioned. Minor modifications and upgrades, as sensors replacement, have been introduced in these facilities, in order to reduce the technological gap in the control and safety systems. The safety systems are designed in agreement with the codes and standards at the time. Since then, new standards, codes and recommendations, as well as lessons learned from accidents, have been issued by various international committees or regulatory bodies. The rapid advance of the industry makes the safety equipment used in the original construction become obsolete. The decreasing demand for these older products means that they are no longer produced, which can make it impossible or costly to obtain spare parts and the expansion of legacy systems to include new features. This work aims to evaluate existing safety systems at Brazilian irradiation facilities, mainly the oldest facilities, taking into account the recommended IAEA's design requirements. Irrespective of the fact that during its operational period no event with victims have been recorded in Brazilian facilities, and that the regulatory inspections do not present any serious deviations regarding the safety procedures, it is necessary an assessment of safety system with the purpose of bringing their systems to 'the state of the art', avoiding their rapid obsolescence. This study has also taken into account the knowledge, concepts and solutions developed to upgrading safety system in irradiation facilities throughout the world. (author)

  14. An expert system for modelling operators' behaviour in control of a steam generator

    International Nuclear Information System (INIS)

    Cacciabue, P.C.; Guida, G.; Pace, A.

    1987-01-01

    Modelling the mental processes of an operator in charge of controlling a complex industrial plant is a challenging issue currently tackled by several research projects both in the area of artificial intelligence and cognitive psychology. Progress in this field could greatly contribute not only to a deeper understanding of operator's behaviour, but also to the design of intelligent operator support systems. In this paper the authors report the preliminary results of an experimental research effort devoted to model the behaviour of a plant operator by means of Knowledge-based techniques. The main standpoints of their work is that the cognitive processes underlying operator's behaviour can be of three main different types, according to the actual situation where the operator works. In normal situations, or during training sessions, the operator is free to develop deep reasoning, using knowledge about plant structure and function and relying on the first physical principles that govern its behaviour

  15. 46 CFR 111.107-1 - Industrial systems.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Industrial systems. 111.107-1 Section 111.107-1 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS Industrial Systems § 111.107-1 Industrial systems. (a) For the purpose of this subpart, an...

  16. Direct measurement of multi-noncondensable and steam mixture under an accident condition of a Passive Containment Cooling System (PCCS)

    International Nuclear Information System (INIS)

    Yokobori, S.; Arai, K.; Tobimatsu, T.; Kurita, T.; Ishizuka, T.; Oikawa, H.; Herzog, W.

    1998-01-01

    The Passive Containment Cooling System (PCCS) has a function to remove the long-term decay heat following an accident by condensation. As an extension of the PCCS development program, its heat removal capability under a severe accident condition has been tested. The effect of the lighter noncondensable than steam on the PCCS heat transfer characteristics was clarified. Helium gas was used to simulate hydrogen gas which can be generated by metal-water reaction. In the final stage, multi-noncondensables (i.e. both nitrogen and helium) were simultaneously confined. The GIRAFFE measurement system was accordingly modified so that noncondensable gas concentration was directly measured. Due to installation of direct measurement system of noncondensable, the noncondensable transport mechanism was modeled so that the analytical code might be remarkably improved. (author)

  17. Development of industrial variant specification systems

    DEFF Research Database (Denmark)

    Hansen, Benjamin Loer

    acquisition and order fulfilment, i.e. the creation of drawings, bill-of-materials, routings, product descriptions, quote letters etc. The present thesis is rooted in the assumption that variant specification systems supporting the cross-functional processes of order acquisition and order fulfilment must...... be developed from a holistic and strategically anchored point of view. Another assumption is that this is a challenge for many industrial companies. Even though the literature presents many considerations on general issues covering new information technology, little work is found on the business perspectives...... to the four research tasks of the Ph.D. project: • Define and describe the variant specification system. • Create a procedure for the development of variant specification systems. • Create concepts, methods and tools to support the analysis and determination of the variant specification task. • Identify...

  18. Assessment of industrial energy options based on coal and nuclear systems

    International Nuclear Information System (INIS)

    Anderson, T.D.; Bowers, H.I.; Bryan, R.H.; Delene, J.G.; Hise, E.C.; Jones, J.E. Jr.; Klepper, O.H.; Reed, S.A.; Spiewak, I.

    1975-07-01

    Industry consumes about 40 percent of the total primary energy used in the United States. Natural gas and oil, the major industrial fuels, are becoming scarce and expensive; therefore, there is a critical national need to develop alternative sources of industrial energy based on the more plentiful domestic fuels--coal and nuclear. This report gives the results of a comparative assessment of nuclear- and coal-based industrial energy systems which includes technical, environmental, economic, and resource aspects of industrial energy supply. The nuclear options examined were large commercial nuclear power plants (light-water reactors or high-temperature gas-cooled reactors) and a small [approximately 300-MW(t)] special-purpose pressurized-water reactor for industrial applications. Coal-based systems selected for study were those that appear capable of meeting environmental standards, especially with respect to sulfur dioxide; these are (1) conventional firing using either low- or high-sulfur coal with stack-gas scrubbing equipment, (2) fluidized-bed combustion using high-sulfur coal, (3) low- and intermediate-Btu gas, (4) high-Btu pipeline-quality gas, (5) solvent-refined coal, (6) liquid boiler fuels, and (7) methanol from coal. Results of the study indicated that both nuclear and coal fuel can alleviate the industrial energy deficit resulting from the decline in availability of natural gas and oil. However, because of its broader range of application and relative ease of implementation, coal is expected to be the more important substitute industrial fuel over the next 15 years. In the longer term, nuclear fuels could assume a major role for supplying industrial steam. (U.S.)

  19. Amazing & extraordinary facts the steam age

    CERN Document Server

    Holland, Julian

    2012-01-01

    Respected transport author Julian Holland delves into the intriguing world of steam in his latest book, which is full of absorbing facts and figures on subjects ranging from Cornish beam engines, steam railway locomotives, road vehicles and ships through to traction engines, steam rollers and electricity generating stations and the people who designed and built them. Helped along the way by the inventive minds of James Watt, Richard Trevithick and George Stephenson, steam became the powerhouse that drove the Industrial Revolution in Britain in the late 18th and 19th centuries.

  20. A Novel Teaching System for Industrial Robots

    Directory of Open Access Journals (Sweden)

    Hsien-I Lin

    2014-03-01

    Full Text Available The most important tool for controlling an industrial robotic arm is a teach pendant, which controls the robotic arm movement in work spaces and accomplishes teaching tasks. A good teaching tool should be easy to operate and can complete teaching tasks rapidly and effortlessly. In this study, a new teaching system is proposed for enabling users to operate robotic arms and accomplish teaching tasks easily. The proposed teaching system consists of the teach pen, optical markers on the pen, a motion capture system, and the pen tip estimation algorithm. With the marker positions captured by the motion capture system, the pose of the teach pen is accurately calculated by the pen tip algorithm and used to control the robot tool frame. In addition, Fitts’ Law is adopted to verify the usefulness of this new system, and the results show that the system provides high accuracy, excellent operation performance, and a stable error rate. In addition, the system maintains superior performance, even when users work on platforms with different inclination angles.

  1. A novel teaching system for industrial robots.

    Science.gov (United States)

    Lin, Hsien-I; Lin, Yu-Hsiang

    2014-03-27

    The most important tool for controlling an industrial robotic arm is a teach pendant, which controls the robotic arm movement in work spaces and accomplishes teaching tasks. A good teaching tool should be easy to operate and can complete teaching tasks rapidly and effortlessly. In this study, a new teaching system is proposed for enabling users to operate robotic arms and accomplish teaching tasks easily. The proposed teaching system consists of the teach pen, optical markers on the pen, a motion capture system, and the pen tip estimation algorithm. With the marker positions captured by the motion capture system, the pose of the teach pen is accurately calculated by the pen tip algorithm and used to control the robot tool frame. In addition, Fitts' Law is adopted to verify the usefulness of this new system, and the results show that the system provides high accuracy, excellent operation performance, and a stable error rate. In addition, the system maintains superior performance, even when users work on platforms with different inclination angles.

  2. Services focused on steam generation; Dienstleistungen rund um die Dampferzeugung

    Energy Technology Data Exchange (ETDEWEB)

    Rogatty, W. [Viessmann Werke GmbH, Allendorf (Germany); Schibel, T. [Viessmann Werke GmbH, Berlin (Germany)

    2008-01-15

    Cost-efficient steam generation is vital in industrial production, in foodstuffs processing, in clinics, breweries and laundries - in fact everywhere, where steam is used in large volumes. In addition, availability and operational dependability also play an important role in many applications. Problems with steam generation can disrupt operations and may thus cause high consequential costs. To meet these requirements, manufacturers such as Viessmann provide not only efficient and dependable technical solutions, but also more extensive support. The comprehensive range of services extends from highly competent advice and consulting, plus planning support, through provision of the entire system equipment from a single source, up to and including commissioning and long-term after-sales support in the form of maintenance and servicing. (orig.)

  3. Study on steam pressure characteristics in various types of nozzles

    Science.gov (United States)

    Firman; Anshar, Muhammad

    2018-03-01

    Steam Jet Refrigeration (SJR) is one of the most widely applied technologies in the industry. The SJR system was utilizes residual steam from the steam generator and then flowed through the nozzle to a tank that was containing liquid. The nozzle converts the pressure energy into kinetic energy. Thus, it can evaporate the liquid briefly and release it to the condenser. The chilled water, was produced from the condenser, can be used to cool the product through a heat transfer process. This research aims to study the characteristics of vapor pressure in different types of nozzles using a simulation. The Simulation was performed using ANSYS FLUENT software for nozzle types such as convergent, convrgent-parallel, and convergent-divergent. The results of this study was presented the visualization of pressure in nozzles and was been validated with experiment data.

  4. Calculation of steam-gas mixture parameters in WWER-1000/V-320 containment during severe accident taking into account operation of filtered venting system

    International Nuclear Information System (INIS)

    Zvonarev, Yu.A.; Budaev, M.A.; Kobzar', V.L.; Konobeev, A.V.; Shmel'kov, Yu.B.

    2015-01-01

    The considered accident is a double-ended break of the cold leg with equivalent diameter of 850 mm accompanied with simultaneous total loss of power supply. The break is situated near the reactor inlet. No operator actions are assumed. Calculation analysis of the processes in reactor and containment were performed by SOKRAT V.1 and ANGAR codes. Containment of Unit № 4 Balakovo NPP was used for calculation of steam-gas mixture parameters in containment during severe accident. For specified algorithm of operating of filtered venting system, parameters of steam-gas mixture in containment and decay heat capacity of fission products retained by this system were defined [ru

  5. Improving Fan System Performance: A Sourcebook for Industry

    Energy Technology Data Exchange (ETDEWEB)

    2003-04-01

    This is one of a series of sourcebooks on motor-driven equipment produced by the Industrial Technologies Program. It provides a reference for industrial fan systems users, outlining opportunities to improve fan system performance.

  6. Guidelines for Estimating Unmetered Industrial Water Use

    Energy Technology Data Exchange (ETDEWEB)

    Boyd, Brian K.

    2010-08-01

    The document provides a methodology to estimate unmetered industrial water use for evaporative cooling systems, steam generating boiler systems, batch process applications, and wash systems. For each category standard mathematical relationships are summarized and provided in a single resource to assist Federal agencies in developing an initial estimate of their industrial water use. The approach incorporates industry norms, general rules of thumb, and industry survey information to provide methodologies for each section.

  7. Optimisation of environmental gas cleaning routes for solid wastes cogeneration systems. Part II - Analysis of waste incineration combined gas/steam cycle

    International Nuclear Information System (INIS)

    Holanda, Marcelo R.; Perrella Balestieri, Jose A.

    2008-01-01

    In the first paper of this paper (Part I), conditions were presented for the gas cleaning technological route for environomic optimisation of a cogeneration system based in a thermal cycle with municipal solid waste incineration. In this second part, an environomic analysis is presented of a cogeneration system comprising a combined cycle composed of a gas cycle burning natural gas with a heat recovery steam generator with no supplementary burning and a steam cycle burning municipal solid wastes (MSW) to which will be added a pure back pressure steam turbine (another one) of pure condensation. This analysis aims to select, concerning some scenarios, the best atmospheric pollutant emission control routes (rc) according to the investment cost minimisation, operation and social damage criteria. In this study, a comparison is also performed with the results obtained in the Case Study presented in Part I

  8. Steam generators of PWRs and plan of replacing steam generators

    International Nuclear Information System (INIS)

    Dodo, Takashi; Matsushita, Kiyohiko.

    1995-01-01

    Also in Japan, the plan of replacing steam generators which are one of most important equipments of PWRs is being advanced. In this report, the whole circumstances of the plan of replacing steam generators, such as the background that necessitated the replacement, the concrete plan of the replacement, the results of the replacement in foreign countries and others, are described in general. The function of steam generators is to form a part of the pressure boundary for confining reactor primary coolant, and to generate steam by the heat exchange between primary and secondary coolants. The basic structure is a shell and tube type heat exchanger having vertically installed, inverse U shape tubes, in which primary coolant flows. In Japan as of December, 1994, 22 PWR plants of 18,186 million kW output were in operation. The management of steam generators and the background of their replacement due to the fear of public about heating tube leak, the enormous cost of the inspection and repair, the restriction of power system operation and others are explained. As for the steam generators of Takahama No. 2, Oi No. 1 and Genkai No. 1 plants, the application for the replacement was made, and the breakdown of a tube occurred in Mihama No. 2 plant. The replacement of steam generators in Japan and foreign countries is reported. (K.I.)

  9. An interation of lifetime monitoring of steam generators in power control systems; Integration der Lebensdauerueberwachung von Dampferzeugern in die Kraftwerksleittechnik

    Energy Technology Data Exchange (ETDEWEB)

    Kunze, Ulrich; Pels Leusden, Christoph; Spinner, Ralf [Siemens AG, Erlangen (Germany). Energy Sector; Hackstein, Holger [Siemens AG, Offenbach am Main (Germany). Energy Sector; Walz, Horst [Siemens AG, Karlsruhe (Germany). Energy Sector

    2008-07-01

    The substantial cost-relevant requirements of the operation of power stations are a highly flexible operation, efficient maintenance, a high efficiency and a high availability. Computer-assisted procedures are indispensable for the continuous monitoring of lifetime consumption and for the condition-dependent maintenance of the boiler. The fatigue monitoring system (FMS) offers all possibilities of the control system. The authors of the contribution under consideration report on an integration of life time monitoring of steam generators into the power station control technology. The technical fundamentals for the computation of the boiler lifetime as well as the fundamentals of integration philosophy and their conversion are presented. Subsequently, a configuration exemplarily is presented, and its results are described.

  10. Industrial Internet of Things cybermanufacturing systems

    CERN Document Server

    Brecher, Christian; Song, Houbing; Rawat, Danda

    2017-01-01

    Developing the core system science needed to enable the development of a complex industrial internet of things/manufacturing CPS (IIoT/M-CPS), this book will foster a research community committed to advancing research and education in IIoT/M-CPS and to transitioning applicable science and technology into engineering practice. Presenting the current state IIoT and the concept of cybermanufacturing, this book is at the nexus of research advances from the engineering and computer and information science domains. It features contributions from leading experts in the field with years of experience in advancing manufacturing. Readers will acquire the core system science needed to transform to cybermanufacturing that spans the full spectrum from ideation to physical realization.

  11. Development of industrial variant specification systems

    DEFF Research Database (Denmark)

    Hansen, Benjamin Loer

    With globalisation and increased competition industrial companies must be prepared to satisfy individual customer needs and still stay competitive with regards to lead times, quality, and prices. These factors require companies to be better prepared to handle specification activities during order...... to the four research tasks of the Ph.D. project: • Define and describe the variant specification system. • Create a procedure for the development of variant specification systems. • Create concepts, methods and tools to support the analysis and determination of the variant specification task. • Identify...... are presented for analysing and determining the variant specification task. These are grouped in external and internal task variables. Additionally functional characteristics, which can be used for defining performance measures, are defined. Based in the concept of “focus” different levels of tasks...

  12. A cell-to-cell Markovian model for the reliability of a digital control system of a steam generator

    International Nuclear Information System (INIS)

    Gomes, Ian B.; Melo, Paulo F.F. Frutuoso e; Saldanha, Pedro L.C.

    2013-01-01

    With the shift of technology from analog to digital systems, due to the obsolescence of the older analog systems and the functional advantages of the digital ones, existing nuclear power plants have begun to replace their systems, while newer plants use digital systems from the beginning of their construction. However, the process of risk-informed analysis for digital systems has not been satisfactorily developed yet. Traditional methods, such as fault trees, have limitations, while dynamic methods are still in the tests stage and may be difficult to be applied to a real size probabilistic safety assessment (PSA) model. The objective of this paper is to study and obtain a better comprehension of the Markov/CCMT method, a method that combines the traditional Markovian methodology with the cell-to-cell mapping technique for representing the possible failure events that can be originated in the dynamic interactions between the instrumentation and control system and the controlled process, and among the various components of the digital system. The study consists of the simulation of a digital water level control system of the steam generator of a PWR plant. From this simulation, a Failure Modes and Effects Analysis (FMEA) was made and the information obtained was used to calculate the system reliability, using the Markov/CCMT methodology. The results show that the method is capable of identifying the most probable causes for a possible failure of the digital system. (author)

  13. Duplex tube steam reformer development program

    Energy Technology Data Exchange (ETDEWEB)

    Lewe, C K; Nieto, J M; Papadopoulos, A

    1978-09-01

    Work done in partial fulfillment of Task 7 of the Duplex Steam Reformer Development Program is described. The DSR concept acts as a double barrier between a process heat high temperature reactor plant (PNP) and a closed loop chemical heat pipe (CHP) for the long distance transport of chemical energy to a remote industrial user. The current state of the DSR design is described as well as related systems and equipment. The PNP concept presented is based upon work currently underway in the Federal Republic of Germany.

  14. Duplex tube steam reformer development program

    International Nuclear Information System (INIS)

    Lewe, C.K.; Nieto, J.M.; Papadopoulos, A.

    1978-09-01

    Work done in partial fulfillment of Task 7 of the Duplex Steam Reformer Development Program is described. The DSR concept acts as a double barrier between a process heat high temperature reactor plant (PNP) and a closed loop chemical heat pipe (CHP) for the long distance transport of chemical energy to a remote industrial user. The current state of the DSR design is described as well as related systems and equipment. The PNP concept presented is based upon work currently underway in the Federal Republic of Germany

  15. Designing steam generators for nuclear power plants

    International Nuclear Information System (INIS)

    Hanak, D.

    1989-01-01

    The existing types, their performance, assets and shortcomings are given for vertical steam generators manufactured by Combustion Engineering and by Westinghouse, for through-flow steam generators with slight overheating of the withdrawn steam manufactured by Babcock, and for horizontally positioned WWER-440 and WWER-1000 steam generators. The steam generator for the WWER-1000 reactors of the Temelin nuclear power plant is dealt with in detail. Its design and structural materials used are given. The procedure for strength calculations of the pressure parts of the steam generator by the finite elements method, the in-service diagnostics system as well as the device for simulating corrosion phenomena in steam generators are described. (E.J.). 6 figs., 26 refs

  16. Nuclear instrumentation for the industrial measuring systems

    International Nuclear Information System (INIS)

    Normand, S.

    2010-01-01

    This work deals with nuclear instrumentation and its application to industry, power plant fuel reprocessing plant and finally with homeland security. The first part concerns the reactor instrumentation, in-core and ex-core measurement system. Ionization Uranium fission chamber will be introduced with their acquisition system especially Campbell mode system. Some progress have been done on regarding sensors failure foresee. The second part of this work deals with reprocessing plant and associated instrumentation for nuclear waste management. Proportional counters techniques will be discussed, especially Helium-3 counter, and new development on electronic concept for reprocessing nuclear waste plant (one electronic for multipurpose acquisition system). For nuclear safety and security for human and homeland will be introduce. First we will explain a new particular approach on operational dosimetric measurement and secondly, we will show new kind of organic scintillator material and associated electronics. Signal treatment with real time treatment is embedded, in order to make neutron gamma discrimination possible even in solid organic scintillator. Finally, the conclusion will point out future, with most trends in research and development on nuclear instrumentation for next years. (author) [fr

  17. Energy efficiency analysis of steam ejector and electric vacuum pump for a turbine condenser air extraction system based on supervised machine learning modelling

    International Nuclear Information System (INIS)

    Strušnik, Dušan; Marčič, Milan; Golob, Marjan; Hribernik, Aleš; Živić, Marija; Avsec, Jurij

    2016-01-01

    Highlights: • Steam ejector pump and electric liquid ring vacuum pump are analysed and modelled. • A supervised machine learning models by using real process data are applied. • The equation of ejector pumped mass flow from steam turbine condenser was solved. • The loss of specific energy capable of work in a SEPS or LRVP component was analysed. • The economic efficiency analysis per different coal heating values was made. - Abstract: This paper compares the vapour ejector and electric vacuum pump power consumptions with machine learning algorithms by using real process data and presents some novelty guideline for the selection of an appropriate condenser vacuum pump system of a steam turbine power plant. The machine learning algorithms are made by using the supervised machine learning methods such as artificial neural network model and local linear neuro-fuzzy models. The proposed non-linear models are designed by using a wide range of real process operation data sets from the CHP system in the thermal power plant. The novelty guideline for the selection of an appropriate condenser vacuum pumps system is expressed in the comparative analysis of the energy consumption and use of specific energy capable of work. Furthermore, the novelty is expressed in the economic efficiency analysis of the investment taking into consideration the operating costs of the vacuum pump systems and may serve as basic guidelines for the selection of an appropriate condenser vacuum pump system of a steam turbine.

  18. Experiment on the Influence Factors of Steam Distillation Rate of Crude Oil in Porous Media

    OpenAIRE

    Tian Guoqing; Xu Wenzhuang; Huang Hangjuan; Xie Zhiti; Huo Junzhou; Li Yongsheng

    2017-01-01

    To explore the influence of complexity of reservoir properties in porous media and the diversity of operating conditions on the steam distillation rate of crude oil in the process of heavy oil exploitation with steam injection, steam distillation simulation devices are used to study steam distillation rate of crude oil in porous media. Then steam distillation ratio is obtained under the condition of different core permeability, oil saturation, steam temperatures, system pressure, steam inject...

  19. CANDU steam generator life management

    Energy Technology Data Exchange (ETDEWEB)

    Tapping, R.L. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Nickerson, J. [Atomic Energy of Canada Limited, Mississauga, Ontario (Canada); Spekkens, P.; Maruska, C. [Ontario Hydro, Toronto, Ontario (Canada)

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDUutilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermalhydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. The research and development program, as well as operating experience, has identified where improvements in operating practices and/or designs can be made in order to ensure steam generator design life at an acceptable capacity factory. (author)

  20. CANDU steam generator life management

    International Nuclear Information System (INIS)

    Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermalhydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. The research and development program, as well as operating experience, has identified where improvements in operating practices and/or designs can be made in order to ensure steam generator design life at an acceptable capacity factory. (author)

  1. Operation safety of complex industrial systems

    International Nuclear Information System (INIS)

    Zwingelstein, G.

    1999-01-01

    Zero fault or zero risk is an unreachable goal in industrial activities like nuclear activities. However, methods and techniques exist to reduce the risks to the lowest possible and acceptable level. The operation safety consists in the recognition, evaluation, prediction, measurement and mastery of technological and human faults. This paper analyses each of these points successively: 1 - evolution of operation safety; 2 - definitions and basic concepts: failure, missions and functions of a system and of its components, basic concepts and operation safety; 3 - forecasting analysis of operation safety: reliability data, data-banks, precautions for the use of experience feedback data; realization of an operation safety study: management of operation safety, quality assurance, critical review and audit of operation safety studies; 6 - conclusions. (J.S.)

  2. Acoustic sodium-water reaction detection of the Phenix steam generators

    International Nuclear Information System (INIS)

    Carminati, M.; Martin, L.; Sauzaret, A.

    1990-01-01

    The systems for acoustic sodium-water reaction detection and hydrogen detection of the Phenix steam generators as well as systems for monitoring signals analysis and processing are described. It is reported that the results obtained during operation and calibration phases are very encouraging and that industrial equipment showing the same performance are being examined. 6 figs

  3. A nuclear power unit with a Babcock type steam generating system-analysis of the break-down in the Three Mile Island power plant

    International Nuclear Information System (INIS)

    Werner, A.

    1980-01-01

    Installations of the primary and the secondary circuits and basic automatic control and protection systems for a nuclear power unit with Babcock type vertical, once-through steam generator are described. On this background the course of the break-down in the Three Mile Island power plant at Harrisburg is presented and analysed. (author)

  4. Improving Compressed Air System Performance: A Sourcebook for Industry

    Energy Technology Data Exchange (ETDEWEB)

    2003-11-01

    NREL will produce this sourcebook for DOE's Industrial Technologies Office as part of a series of documents on industrial energy equipment. The sourcebook is a reference for industrial compressed air system users, outlining opportunities to improve system efficiency.

  5. Parametric Simulation on Enhancement of the Regenerative Gas Turbine Performance by Effect of Inlet Air Cooling System and Steam Injection

    Directory of Open Access Journals (Sweden)

    Aadel A. Alkumait

    2016-02-01

    Full Text Available Aadel Abdulrazzaq Alkumait/Tikrit Journal of Engineering Sciences 22(1 (201538-44Iraq being one of the developing countries of the world considers energy efficiency and the impact of its generation on the environment an imperative process in improvement of its power generation policies. Iraq bearing high temperatures all year long results in reduction of air density, therefore, Inlet air Cooling and Steam Injection Gas Turbines are a striking addition to the regenerative gas turbines. Regenerating Gas turbines tend to have a high back work ratio and a high exhaust temperature, thus, it leads to a low efficiency in power generation in hotter climate. Moreover, STIG and IAC through fog cooling have known to be the best retrofitting methods available in the industry which improve the efficiency of generation from 30.5 to 43% and increase the power output from 22MW to 33.5MW as the outcomes of computer simulations reveal. Additionally, this happens without bringing about much extensive change to original features of the power generation cycle. Furthermore, STIG and spray coolers have also resulted in power boosting and exceeding generation efficiency of gas turbine power plant.

  6. Applications of industrial machine vision systems in the nuclear energy

    International Nuclear Information System (INIS)

    Vandergheynst, A.; Vanderborck, Y.

    1984-01-01

    In the paper, two multi-functional machine systems basically developed for the industrial robotics and representing the state of the art are presented. Their potential applications in the nuclear industry (nuclear power plants and fuel cycle facilities) are reviewed

  7. Tools for designing industrial vision systems

    Science.gov (United States)

    Batchelor, Bruce G.

    1991-09-01

    The cost of commissioning and installing a machine vision system is almost always dominated by that of designing it. Indeed, the cost of design and the shortage of skilled vision systems engineers are together likely to be two of the most important factors limiting the future adoption of this technology by manufacturing industry. The article describes several software tools that have been developed for making the design process easier, cheaper and faster. These include: (a) An extension of Prolog, called Prolog+. This is intended for prototyping intelligent image processing, as well as for programming future target systems. (b) A knowledge-based program intended to assist an engineer to select a suitable lighting and image acquisition sub-system. This called a Lighting Advisor. (c) A knowledge-based program which advises an engineer on how to select a suitable lens. This called a Lens Advisor. (d) A knowledge-based program which assists an engineer to choose a suitable camera. This called a Camera Advisor. Ideally, items (b) to (d) should be integrated with Prolog+, so that a programmer has access to all of them in one unified working environment. Prolog+ is able to accept simple natural language descriptions (i.e., in a simple sub-set of English) of the objects/scenes that are to be inspected and is able to generate a recognition program automatically. A range of inspection tasks is described, in which Automated Visual Inspection has, to date, made no real impact. Amongst these is the inspection of products that are made in very small quantities. An electro-mechanical arrangement, called a Flexible Inspection Cell, is described. This is intended to provide a "general purpose" inspection facility for small-batch artifacts. Such a cell is controlled using Prolog+.

  8. Stepwise commissioning of a steam boiler with stability guarantees

    DEFF Research Database (Denmark)

    Johansen, Simon Vestergaard; Kallesøe, Carsten Skovmose; Bendtsen, Jan Dimon

    2016-01-01

    This paper aims to make the commissioning of an industrial MIMO controller more straightforward by gradually commissioning it from a set of SISO controllers, after the system has been started. For this purpose a stepwise commissioning strategy based on the Youla-Kucera parametrization has been de...... been commissioned from a SISO controller using the developed method on a real steam boiler and measurements show a clear performance improvement after transition....

  9. Specific features of the control systems of new-modification 310-330-MW steam turbines manufactured by PAO turboatom

    Science.gov (United States)

    Shvetsov, V. L.; Babaev, I. N.

    2017-07-01

    Principal engineering solutions taken by PAO Turboatom when developing the control systems of the 310-325-MW turbines for thermal power stations are set forth. A schematic diagram of the control system is presented and the designs of the retrofitted basic mechanisms, viz., high-pressure steam-distribution unit and the cutoff valve, are described. It is noted that the accepted principles of designing the control systems allow retaining the following advantages of the latter: use of the condensate as a cheap nonflammable working fluid, valveless switches to control the locking servomotors, a mechanical ring-type turbine trip mechanism (TTM) in combination with an actuator fitted with two double-seated actuator valves to control the pressure in the pulse security lines, and a rotary valve to block the triggering of the actuator valves during successive testing of the TTM rings by filling the oil during the operation of the turbine and the subsequent raising of the above valves. The control systems of the new-modification turbines are based on microprocessor hardware using electromechanical converters to drive every cutoff valve as a universal solution that is not oriented towards a particular manufacturer of the control system electronics. Application of a mechanical turbine trip mechanism is acknowledged as indispensable for unconditional guarantee of the safe operation of the turbines irrespective of the presence of the electronic turbine trip mechanism.

  10. Increase of Steam Moisture in the BWR-Facility KKP 1

    International Nuclear Information System (INIS)

    Noack, Volker

    2002-01-01

    Main steam moisture in a BWR facility is determined by steam quality at core outlet and efficiency of steam separators and steam dryers. Transport of water with steam is accompanied by transport of radionuclides out of RPV resulting in enhanced radiation level in the main steam system. A remarkable increase of main steam moisture started at KKP 1 in 1997. In the following years increase of steam outlet moisture started at lower and lower core mass flow rates. Dose rate in main steam system increased simultaneously. Core mass flow rate and thus thermal power had to be reduced during stretch out operation to keep the main steam moisture below the specified boundary of 0.2 %. This boundary also guarantees, that radiological exposure remains far below approved values. The increase of main steam moisture corresponds with the application of low leakage core loading. Low leakage core loading results in enhanced steam generation in the center and in reduced steam generation in the outer zones of the core. It can be shown, that the uneven steam generation in the core became stronger over the years. Therefore, steam quality at inlet of the outer steam separators was getting lower. This resulted in higher carry over of water in this steam separators and steam dryers, thus explaining the increasing main steam moisture. KKP 1 started in 2000 with spectral shift operation. As one should expect, this resulted in reduced steam moisture. It remains the question of steam moisture in case of stretch out operation. Countermeasures are briefly discussed. (authors)

  11. Pilot-scale steam aging of steel slags.

    Science.gov (United States)

    Kumar, Praveen; Satish Kumar, D; Marutiram, K; Prasad, Smr

    2017-06-01

    Solid waste management has gained importance in the steel industry in view of rising environmental concerns and scarcity of raw materials. In spite of significant developments in reducing waste generation and development of recycling technologies, steel slag is still a concern for the industry as most of it is dumped. Steel slag is similar to stone aggregates in strength, but its volumetric instability in contact with water hinders its application as aggregates in construction. A part of steel slag is normally exposed to rain and sun for natural aging and stabilization for months before use. The natural aging process is slow and time-consuming, and thus restricts its usage. The steelmaking slag can be put to effective use as coarse aggregates if quickly aged and stabilized by pre-reacting the free expansive phases. In the present work, a new process has been developed to accelerate the steel slag aging process using steam in a 30 T pilot scale facility. The setup has controlled steam injection, distribution, and process control system for steam, temperature, flow, and pressure. Steam percolates through the minute pores in the slag lumps and hydrates the expansive free lime and MgO phases, making it stable. The aged slag expansion properties were tested using an in-house developed expansion testing apparatus. The process is capable of reducing the expansion of steel slag from 3.5% to steel slag is currently being used in roads at JSW Steel, Vijayanagar Works.

  12. Use of process steam in vapor absorption refrigeration system for cooling and heating applications: An exergy analysis

    Directory of Open Access Journals (Sweden)

    S. Anand

    2016-12-01

    Full Text Available The exponential increase in cost of conventional fuels shifts the interest toward the use of alternative as well waste energy sources for the operation of refrigeration and air-conditioning units. The present study therefore analyzes the performance of a process steam-operated vapor absorption system for cooling and heating applications using ammonia and water as working fluids based on first and second laws of thermodynamics. A mathematical model has been developed based on exergy analysis to investigate the performance of the system. The different performance parameters such as coefficient of performance (COP and exergetic efficiency of absorption system for cooling and heating applications are also calculated under different operating conditions. The results obtained show that cooling and heating COP along with second law efficiency (exergy efficiency increases with the heat source temperature at constant evaporator, condenser, and absorber temperature. Also, COP as well as exergy efficiency increases with an increase in the evaporator temperature at constant generator, condenser, and absorber temperature. The effect of ambient temperature on the exergetic efficiency for cooling and heating applications is also studied. The results obtained from the simulation studies can be used to optimize different components of the system so that the performance can be improved significantly.

  13. Draft, development and optimization of a fuel cell system for residential power generation with steam reformer; Entwurf, Aufbau und Optimierung eines PEM-Brennstoffzellensystems zur Hausenergieversorgung mit Dampfreformer

    Energy Technology Data Exchange (ETDEWEB)

    Brandt, H.

    2006-05-17

    The first development cycle of a residential power generation system is described. A steam reformer was chosen to produce hydrogen out of natural gas. After carbon monoxide purification with a preferential oxidation (PrOx) unit the hydrogen rich reformat gas is feed to the anode of the PEM-fuel cell, where due to the internal reaction with air oxygen form the cathode side water, heat and electricity is produced. Due to an incomplete conversion the anode off gas contains hydrogen and residual methane, which is feed to the burner of the steam reformer to reduce the needed amount of external fuel to heat the steam reformer. To develop the system the components are separately investigated and optimized in their construction or operation to meet the system requirements. After steady state and dynamic characterization of the components they were coupled one after another to build the system. To operate the system a system control was developed to operate and characterize this complex system. After characterization the system was analyzed for further optimization. During the development of the system inventions like a water cooled PrOx, an independent fuel cell controller or a burner for anodic off gas recirculation were made. The work gives a look into the interactions between the components and allows to understand the problems by coupling such components. (orig.)

  14. District heating and cooling systems for communities through power-plant retrofit and distribution network. Volume 2. Tasks 1-3. Final report. [Downtown Toledo steam system

    Energy Technology Data Exchange (ETDEWEB)

    Watt, J.R.; Sommerfield, G.A.

    1979-08-01

    Each of the tasks is described separately: Task 1 - Demonstration Team; Task 2 - Identify Thermal Energy Source(s) and Potential Service Area(s); and Task 3 - Energy Market Analysis. The purpose of the project is to establish and implement measures in the downtown Toledo steam system for conserving scarce fuel supplies through cogeneration, by retrofit of existing base- or intermediate-loaded electric-generating plants to provide for central heating and cooling systems, with the ultimate purpose of applying the results to other communities. For Task 1, Toledo Edison Company has organized a Demonstration Team (Battelle Columbus Laboratories; Stone and Webster; Ohio Dept. of Energy; Public Utilities Commission of Ohio; Toledo Metropolitan Area Council of Governments; and Toledo Edison) that it hopes has the expertise to evaluate the technical, legal, economic, and marketing issues related to the utilization of by-product heat from power generation to supply district heating and cooling services. Task 2 gives a complete technical description of the candidate plant(s), its thermodynamic cycle, role in load dispatch, ownership, and location. It is concluded that the Toledo steam distribution system can be the starting point for developing a new district-heating system to serve an expanding market. Battelle is a member of the team employed as a subcontractor to complete the energy market analysis. The work is summarized in Task 3. (MCW)

  15. Interfacing industrial process control systems to LEP/LHC

    International Nuclear Information System (INIS)

    Rabany, M.

    1992-01-01

    Modern industrial process control systems have developed to meet the needs of industry to increase the production while decreasing the costs. Although particle accelerators designers have pioneered in control systems during the seventies, it has now become possible to them to profit of industrial solutions in substitution of, or in complement with the more traditional home made ones. Adapting and integrating such industrial systems to the accelerator control area will certainly benefit to the field in terms of finance, human resources and technical facilities offered off-the-shelf by the widely experienced industrial controls community; however this cannot be done without slightly affecting the overall accelerator control architecture. The paper briefly describes the industrial controls arena and takes example on an industrial process control system recently installed at CERN to discuss in detail the related choices and issues. (author)

  16. On the feasibility of device fingerprinting in industrial control systems

    NARCIS (Netherlands)

    Caselli, M.; Hadziosmanovic, D.; Zambon, Emmanuele; Kargl, Frank; Luiijf, Eric; Hartel, Pieter H.

    2013-01-01

    As Industrial Control Systems (ICS) and standard IT networks are becoming one heterogeneous entity, there has been an increasing effort in adjusting common security tools and methodologies to fit the industrial environment. Fingerprinting of industrial devices is still an unexplored research field.

  17. The impact of ODA microadditions into secondary system on corrosion rate reduction in VVER steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Avdeev, A.A.; Kukushkin, A.N.; Repin, D.A. [All-Russia Research and Design Inst. of Nuclear Power Machine Building (VNIIAM), Moscow (Russian Federation); Omelchuk, V.V.; Barmin, L.F. [Kola Nuclear Power Plant, Polyarnye Zori, Murmansk region (Russian Federation); Yurmanov, V.A. [N.A. Dollezhal Research and Development Inst. of Power Engineering (NIKIET), Moscow (Russian Federation); Czempik, E. [RECON GmbH, Leipzig (Germany)

    2010-07-01

    Injection of film-forming corrosion inhibitors is a challenging way of suppressing erosion-corrosion and crud induced corrosion in power stations. Films of surface-active inhibitors, such as octadecylamine (ODA) provide a diffusion barrier to penetration of corrosion-aggressive ions onto the metal surface. Erosion and corrosion tests were conducted in autoclaves and on a pilot steam generator (SG) design to look into the impact of ODA. To accelerate corrosion process tests were conducted in a more aggressive environment as compared to actual operating conditions, including high chloride concentration and stress levels. It is not only important to reduce deposition growth, but also to wash out deposits previously formed on heat exchanger surfaces. This allows to reduce the risk of local corrosion and corrosion cracking development. A number of VVER plants have conducted full-scale testing that confirmed the impact of ODA microadditions on local corrosion mitigation. Some PWR plants are testing injection of surface-active dispersants to loosen SG deposits. Multiple studies proved ODA ability to remove chlorides from smooth surfaces which allowed to reduce the rate of microcrack growth. Trial testing has shown that the rate of corrosion cracking on SG tubes was reduced by 60-70% owing to ODA injections. Such effect was due to significant reduction in chlorides absorption by the metal surface during the year of ODA injection. Tests on a pilot SG design have shown that ODA could be used for partially wash out deposits from a heating surface. This also minimizes local corrosion. The tests showed that ODA microadditions remove chlorides from microcracks and crevices on SG tubing spacer grids. The ability to wash out previously formed deposits allows to reduce risk of local corrosion and cracking. The abilities of microadditions of film-forming corrosion inhibitors identified through the above mentioned testing could be used under the VVER plant life extension program. The

  18. Application of tri-generation systems to the food retail industry

    International Nuclear Information System (INIS)

    Tassou, S.A.; Chaer, I.; Sugiartha, N.; Ge, Y.-T.; Marriott, D.

    2007-01-01

    The food industry, both food manufacturing and retailing has a need for heating and electrical power as well as refrigeration. Invariably, plant is installed, which consists of heating systems employing low pressure hot water, high pressure hot water or steam, vapour compression refrigeration systems and an electrical power supply derived from the National Grid. The overall utilisation efficiency of these processes is low, because of the relatively low electricity generation efficiency in power stations and distribution losses in the grid. A way of increasing the energy utilisation efficiency of food manufacturing and retail facilities is through tri-generation. This paper considers tri-generation technology and the feasibility of its application to the food retail industry and examines the economics and environmental impacts of the technology compared to conventional systems. The results indicate that the economic viability of these systems is dependent on the relative cost of natural gas and grid electricity. The system investigated can provide payback periods of less than 4.0 years when the relative cost of gas to electricity is below 0.3

  19. 46 CFR 58.60-5 - Industrial systems: Locations.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Industrial systems: Locations. 58.60-5 Section 58.60-5 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING MAIN AND AUXILIARY MACHINERY AND RELATED SYSTEMS Industrial Systems and Components on Mobile Offshore Drilling Units (MODU...

  20. 46 CFR 58.60-7 - Industrial systems: Piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Industrial systems: Piping. 58.60-7 Section 58.60-7 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING MAIN AND AUXILIARY MACHINERY AND RELATED SYSTEMS Industrial Systems and Components on Mobile Offshore Drilling Units (MODU...

  1. Design principles of an integrated natural gas steam reformer for stationary PEMFC systems; Auslegungsprinzipien eines integrierten Erdgas-Dampfreformers fuer stationaere PEM-Brennstoffzellen-Systeme

    Energy Technology Data Exchange (ETDEWEB)

    Grosser, K.

    2006-09-05

    The function, efficiency and economic efficiency of fuel cell systems are defined by various influencing factors, especially in the case of hydrogen production by steam reforming of natural gas. The dissertation describes the design of integrated natural gas steam reformers for PEM fuel cell systems in the electric power range of 1- 10 kW; the influencing factors of the process are investigated and weighted. Design principles are derived from which optimum operating parameters can be defined and which can be used for designing a multitude of components. [German] Die Funktionsfaehigkeit, der Wirkungsgrad und die Wirtschaftlichkeit von Brennstoffzellen-Systemen werden insbesondere bei der Wasserstofferzeugung durch Erdgas-Dampfreformierung durch verschiedene Einflussfaktoren bestimmt. In dieser Dissertation werden die Methodik der Auslegung integrierter Erdgas-Dampfreformer fuer PEM-Brennstoffzellen-Systeme im elektrischen Leistungsbereich von 1-10 kW beschrieben und die prozessbestimmenden Einflussfaktoren untersucht und gewichtet. Daraus werden Auslegungsprinzipien abgeleitet, mit denen sich die optimalen Betriebsparameter ermitteln lassen und die zur konstruktiven Gestaltung einer Vielzahl von Anlagenteilen genutzt werden koennen.

  2. Dispersant application: (1) during steam generator wet layup for removal of existing deposits, and (2) during the long-path recirculation cleanup process of the condensate/feedwater system to reduce startup corrosion product transport to the steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Fruzzetti, K. [Electric Power Research Inst., Palo Alto, California (United States); Anderson, C.; Marks, C.; Kreider, M. [Dominion Engineering, Inc., Reston, Virginia (United States); Walton, B. [Exelon Corp., TMI Nuclear Generating Station, Middleton, Pennsylvania (United States); Reecher, W. [Exelon Corp., Byron Nuclear Generating Station, Byron, Illinois (United States); Morey, D. [Exelon Corp., Warrenville, Illinois (United States)

    2010-07-01

    During the last few decades, utilities have spent considerable resources minimizing corrosion product deposition within steam generators (SGs). In the past, two basic approaches have been used: Reducing the corrosion product ingress rate (e.g., by replacing secondary components containing corrosion-susceptible materials, implementing favorable chemistry changes, etc.); Removing corrosion products which have accumulated in the SGs through top-of-tubesheet (TTS) sludge lancing and other chemical and mechanical methods. Despite the success of these methods, there are limitations, including practical lower limits on the feedwater iron concentration and the high cost and effectiveness limits of cleaning techniques (particularly for crevices). A third approach is the online addition of a polymeric dispersant to promote suspension of corrosion iron, thereby reducing deposition onto SG surfaces and facilitating more efficient removal via blowdown. More than a decade of qualification work and two full-scale plant trials - at ANO-2 in 2000 and at McGuire Unit 2 from 2005 to 2007 - addressed initial technical concerns, paving the way for routine use in nuclear SGs. Online application of dispersant at the four Exelon plants with recirculating SGs is the focus of another paper at this conference. This paper is focused on the additional benefits that could be gained from similar dispersant applications during: normal SG wet layup to remove some of the existing deposit inventory; routine long-path recirculation cleanup of the PWR secondary side prior to startup. The addition of dispersant to the SGs during full wet layup periods could provide additional benefit by dispersing loose sludge powder that has accumulated, thereby facilitating its removal. Routine dispersant-assisted wet layup applications could be performed in conjunction with normal layup protocols without affecting the planned outage schedule, and could potentially reduce the frequency of more costly deposit

  3. Selection of an industrial natural-gas-fired advanced turbine system - Task 3A

    Energy Technology Data Exchange (ETDEWEB)

    Holloway, G.M.

    1997-05-01

    TASK OBJECTIVES: Identify a gas-fueled turbine and steam system which will meet the program goals for efficiency - and emissions. TECHNICAL GOALS AND REQUIREMENTS: Goals for the Advanced Turbine System Program (ATS) where outlined in the statement of work for five basic categories: Cycle Efficiency - System heat rate to have a 15% improvement over 1991 vintage systems being offered to the market. Environmental No post-combustion devices while meeting the following parameter targets: (1) Nitrous Oxide (NO{sub x}) emissions to equal 8 parts per million dry (ppmd) with 15% oxygen. (2) Carbon monoxide (CO) and unburned hydrocarbon (UHC) emissions to equal 20 parts per million(ppmd) each. Cost of electricity to be 10 percent less when compared to similar 1991 systems. Fuel Flexibility Have to ability to burn coal or coal derived fuels without extensive redesign. Reliability, Availability, Maintainability Reliability, availability and maintainability must be comparable to modern advanced power generation systems. For all cycle and system studies, analyses were done for the following engine system ambient conditions: Temperature - 59F; Altitude - Sea Level; Humidity - 60%. For the 1991 reference system, GE Aircraft Engines used its LM6OOO engine product offering for comparison of the Industrial System parameters developed under this program.

  4. Industrial ecology: a new perspective on the future of the industrial system.

    Science.gov (United States)

    Erkman, S

    2001-09-22

    Industrial ecology? A surprising, intriguing expression that immediately draws our attention. The spontaneous reaction is that "industrial ecology" is a contradiction in terms, something of an oxymoron, like "obscure clarity" or "burning ice". Why this reflex? Probably because we are accustomed to considering the industrial system as isolated from the Biosphere, with factories and cities on one side and nature on the other, as well as the recurrent problem of trying to minimise th impact of the industrial system on what is "beyond" it: its surroundings, the "environment". As early as the 1950's, this end-of-pipe angle was the one adopted by ecologists, whose first serious studies focused on the consequences of the various forms of pollution on nature. In this perspective on the industrial system, human industrial activity as such remained outside the field of research. Industrial ecology explores the opposite assumption: The industrial system can be seen as a certain kind of ecosystem. After all, the industrial system, just as natural ecosystems, can be described as a particular distribution of materials, energy, and information flows. Furthermore, the entire industrial system relies on resources and services provided by the Biosphere, from which it cannot be dissociated. (It should be specified that "industrial", in the context of industrial ecology, refers to all human activities occurring within modern technological society. Thus, tourism, housing, medical services, transportation, agriculture, etc. are part of the industrial system.) Besides its rigorous scientific conceptual framework (scientific ecology), industrial ecology can also be seen as a practical approach to sustainability. It is an attempt to address the question, "How can the concept of sustainable development be made operational in an economically feasible way?" Industrial ecology represents precisely one of the paths that could provide concrete solutions. Governments have traditionally approached

  5. Forced circulation steam generators for SAGD applications

    Energy Technology Data Exchange (ETDEWEB)

    Vasudevan, M [Engineered Boiler Systems (United States)

    2011-07-01

    Steam for steam assisted gravity drainage (SAGD) is traditionally supplied by once-through steam generators (OTSG) or drum type boilers. Research by Cleaver Brooks aims to combine the quality features of OTSGs and drum boilers and to address issues encountered with both these types of machinery. The forced-circulation oil sands steam generator (FC-OSSG) resulted from the design of a flow management system which allowed water quality upsets to be handled successfully. Integration of the boiler and the burner design through computational fluid dynamics (CFD) led to a decrease in the environmental footprint of the steam generator. Circuit maintenance was also significantly facilitated by elaborating new piggable circuits. Moreover, the design of a water cooled furnace enabled the generator to work at constant heat. The resulting FC-OSSG produces cleaner steam than either OTSGs or drum boilers, and has a higher capacity than OTSGs. Additionally, turndown, blowdown and feedwater quality are similar to that obtained using drum boilers.

  6. Recommendations for optimised repair welding operations in steam systems exposed to creep; Rekommendationer foer optimering av svetsreparationer i kryppaakaenda aangsystem

    Energy Technology Data Exchange (ETDEWEB)

    Storesund, Jan; Samuelson, Aake; Klasen, Bjoern; Jensen, Carsten

    2002-03-01

    Recommendations for optimised repair welding in creep exposed steam systems have been produced on basis of different parts of the project which involve a literature survey, case studies, metallographical investigations and finite element simulations. The separate parts are compiled in the present report where the results also are coupled to each other. Two of the project parts are reported in appendices in the present report and the other ones in three separate work reports. The studies have shown evidence of the complexity associated with repair welding and many alternatives may be offered for a given situation. The importance of the factors which may influence the life time of the repair have been investigated and are described in order to facilitate the decision-making process for the given situation. From the obtained results there are also more general recommendations to be given: Make sure that system stresses not are acting at the repair. Avoid welding methods that could result in strongly creep soft HAZs. Select a weld metal for the repair which is slightly creep hard compared to the remaining aged material. Selection of a wide and 'medium' deep excavation geometry as well as a repair around the whole circumference is to be preferred. Repairs of welds that not include excavation of the whole width of the original weld should be avoided. Replica testing is recommended in addition to the common practice in the quality and condition-monitoring control of the repair.

  7. System aspects of black liquor gasification - Consequences for both industry and society

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2002-02-01

    The pulp and paper industry consumes large quantities of biofuels (mainly bark and black liquor) to satisfy process requirements. Biomass is however a limited resource, and biofuel usage should therefore be as effective as possible. Modern pulp mills and integrated pulp and paper mills have excess fuel compared to the amounts needed to satisfy the process steam demand. The excess fuel is often used for cogeneration of electric power in CHP units. For integrated pulp and paper mills, this usually requires import of supplementary fuel to the plant. For market pulp mills, the excess internal biofuel quantities are sufficient to also allow electric power generation in condensing power plant units. If biofuel availability at a reasonable price is limited, import/export to, from a mill changes the amount of such biofuel available to alternative users. The goal of this thesis is to compare different mill powerhouse technologies and CHP plant configurations (including conventional recovery boiler technology and black liquor gasification technology) in order to identify the technology and CHP plant configuration that can produce the most electric power output from a given fuel resource for a given process steam demand. Different process steam demand levels for different representative mill types are considered. The comparison accounts for increased/decreased electricity production in an alternative energy system when biofuel is imported/exported to/from from the mill. The alternative energy system considered includes a district heating system with CHP capacity and natural gas fired combined cycle power plant capacity. The results show that black liquor gasification is in all cases considered an attractive powerhouse recovery cycle technology compared to conventional recovery boiler technology. If the marginal electric power generation efficiency for biofuel exported to the reference alternative energy system is 49%, excess mill internal biofuel should be used on mill

  8. Embalse steam generators - status in 2009

    International Nuclear Information System (INIS)

    Luna, P.; Yetisir, M.; Roy, S.; MacEacheron, R.

    2009-01-01

    The Embalse Nuclear Generating Station (ENGS) is a CANDU 6, a pressurized heavy water plant, with a net capacity of 648 MW. The primary heat transport system at Embalse includes four Steam Generators (SGs) manufactured by Babcock and Wilcox Canada (B and W). These steam generators are vertical recirculating heat exchangers with Incoloy 800 inverted U-tubes and an integral preheater. Embalse SGs performed very well until the late 1990s, when an increase in tube fretting was noticed in the U-bend region. In-service inspection in 2002 and 2004 confirmed that the cause of the tube fretting was flow accelerated corrosion (FAC) damage of scallop bar supports in the U-bend region. The straight leg tube support plates (TSPs) have also been degrading. Degradation was worst at the top support plates, and it was in the form of material loss on the cold leg. The hot leg TSPs were heavily fouled with deposits and flow areas were blocked. Visual inspections and subsequent studies showed that the cause of the TSP degradation was also FAC. The Embalse SGs have carbon steel supports that make them susceptible to FAC. To mitigate the effects of degraded tube support structures, three additional sets of anti-vibration bars were installed in the U-bend regions of all four steam generators in 2004. In 2007, an improved secondary-side chemistry specification was implemented to reduce the FAC rate and the hot leg TSPs was waterlanced. A root cause analysis and condition assessment was performed for the tube supports in 2007. Fitness for Service (FFS) evaluation was completed using the Canadian Industry Guidelines for steam generator tubes. The steam generators were returned to service and the plan has operated without another forced outage to date. The FAC degradation of the carbon steel U-bend tube support systems has had the most significant impact on the plant operation causing a number of forced outages. The discovery of the extent of TSP degradation and difficulties to repair TSPs

  9. CAREM-25 Steam Generator Stability Analysis

    International Nuclear Information System (INIS)

    Rabiti, A.; Delmastro, D.

    2003-01-01

    In this work the stability of a once-through CAREM-25 steam generator is analyzed.A fix nodes numerical model, that allows the modelling of the liquid, two-phase and superheated steam zones, is implemented.This model was checked against a mobile finite elements model under saturated steam conditions at the channel exit and a good agreement was obtained.Finally the stability of a CAREM steam generator is studied and the range of in let restrictions that a assure the system stability is analyzed

  10. Cleaning device for steam units in a nuclear power plant

    International Nuclear Information System (INIS)

    Sasamuro, Takemi.

    1978-01-01

    Purpose: To prevent radioactive contamination upon dismantling and inspection of steam units such as a turbine to a building containing such units and the peripheral area. Constitution: A steam generator indirectly heated by steam supplied from steam generating source in a separate system containing no radioactivity is provided to produce cleaning steam. A cleaning steam pipe is connected by way of a stop valve between separation valve of a nuclear power plant steam pipe and a high pressure turbine. Upon cleaning, the separation valve is closed, and steam supplied from the cleaning steam pipe is flown into a condenser. The water thus condensated is returned by way of a feed water heater and a condenser to a water storage tank. (Nakamura, S.)

  11. Optimal Operations and Resilient Investments in Steam Networks

    International Nuclear Information System (INIS)

    Bungener, Stéphane L.; Van Eetvelde, Greet; Maréchal, François

    2016-01-01

    Steam is a key energy vector for industrial sites, most commonly used for process heating and cooling, cogeneration of heat and mechanical power as a motive fluid or for stripping. Steam networks are used to carry steam from producers to consumers and between pressure levels through letdowns and steam turbines. The steam producers (boilers, heat and power cogeneration units, heat exchangers, chemical reactors) should be sized to supply the consumers at nominal operating conditions as well as peak demand. First, this paper proposes an Mixed Integer Linear Programing formulation to optimize the operations of steam networks in normal operating conditions and exceptional demand (when operating reserves fall to zero), through the introduction of load shedding. Optimization of investments based on operational and investment costs are included in the formulation. Though rare, boiler failures can have a heavy impact on steam network operations and costs, leading to undercapacity and unit shutdowns. A method is therefore proposed to simulate steam network operations when facing boiler failures. Key performance indicators are introduced to quantify the network’s resilience. The proposed methods are applied and demonstrated in an industrial case study using industrial data. The results indicate the importance of oversizing key steam producing equipments and the value of industrial symbiosis to increase industrial site resilience.

  12. Optimal operations and resilient investments in steam networks

    Directory of Open Access Journals (Sweden)

    Stephane Laurent Bungener

    2016-01-01

    Full Text Available Steam is a key energy vector for industrial sites, most commonly used for process heating and cooling, cogeneration of heat and mechanical power, as a motive fluid or for stripping. Steam networks are used to carry steam from producers to consumers and between pressure levels through letdowns and steam turbines. The steam producers (boilers, heat and power cogeneration units, heat exchangers, chemical reactors should be sized to supply the consumers at nominal operating conditions as well as peak demand.This paper firstly proposes an Mixed Integer Linear Programming formulation to optimise the operations of steam networks in normal operating conditions and exceptional demand (when operating reserves fall to zero, through the introduction of load shedding. Optimisation of investments based on operational and investment costs are included in the formulation.Though rare, boiler failures can have a heavy impact of steam network operations and costs, leading to undercapacity and unit shutdowns. A method is therefore proposed to simulate steam network operations when facing boiler failures. Key performance indicators are introduced to quantify the network's resilience.The proposed methods are applied and demonstrated in an industrial case study using industrial data. The results indicate the importance of oversizing key steam producing equipments and the value of industrial symbiosis to increase industrial site resilience.

  13. Design and Implementation of Industrial Environmental Management Systems

    DEFF Research Database (Denmark)

    Bjarnø, Ole-Christian

    1996-01-01

    The structure and main contents of a company tailored environmental management system is discussed based on a case from a large Danish company working within the medical device industry.......The structure and main contents of a company tailored environmental management system is discussed based on a case from a large Danish company working within the medical device industry....

  14. The American Industrial Relations System in a Time of Change.

    Science.gov (United States)

    Marshall, Ray

    1985-01-01

    Recent trends that affect the U.S. system of industrial relations are examined. The most important of these is internationalization. The U.S. industrial relations system is compared with that of Europe and Japan, and suggestions for improving our competitiveness in international markets are made. (Author/RM)

  15. Drying Western Red Cedar with Superheated Steam

    OpenAIRE

    Elustondo, Diego; Ahmed, Sheikh Ali; Oliveira, Luiz

    2014-01-01

    This exploratory study evaluated the possibility of drying 50-mm-thick western red cedar with superheated steam. Since there are no industrial facilities in Canada drying western red cedar with superheated steam, the study was designed to explore the potential of this technology in terms of lumber quality, moisture content distribution, and drying time. The experiments showed that the 50-mm-thick product can be dried in less than three days without jeopardizing lumber quality (in comparison w...

  16. ADAPTIVE CONTROL SYSTEM OF INDUSTRIAL REACTORS

    Directory of Open Access Journals (Sweden)

    Vyacheslav K. Mayevski

    2014-01-01

    Full Text Available This paper describes a mathematical model of an industrial chemical reactor for production of synthetic rubber. During reactor operation the model parameters vary considerably. To create a control algorithm performed transformation of mathematical model of the reactor in order to obtain a dependency that can be used to determine the model parameters are changing during reactor operation.

  17. Analysis of reconfigurable assembly system framing systems in automotive industry

    Directory of Open Access Journals (Sweden)

    Md Zain Mohamad Zamri

    2017-01-01

    Full Text Available Current trend in automotive industry shows increasing demand for multiple models with lean production. Prior to that, automotive manufacturing systems evolved from mass production to flexible automation. Material handling systems and equipment in a single assembly line with multiple models require high investment but with low throughput thus making production cost relatively high. Current assembly process of side structure and undercarriage with downtime occurrence during assembly process affecting production performance (quality, cost and delivery. Manufacturing facilities should allow more flexibility and increase intelligence evolving toward novel reconfigurable assembly systems (RAS. RAS is envisaged capable of increasing factor flexibility and responsiveness by incorporating assembly jig, robot and framing, which could be next generation of world class automotive assembly systems. This project research proposes a new methodology of framework reconfigurable assembly systems principles in automotive framing systems i.e. enhance assembly process between side structure assembly and undercarriage assembly which a new RAS is capable to reconfigure the assembly processes of multiple model on a single assembly line. Simulation software (Witness will be used to simulate and validate current and proposed assembly process. RAS is expected to be a solution for rapid change in structure and for a responsively adjustable production capacity. Quality, cost and delivery are production key parameters that can be achieved by implementing RAS.

  18. Steam Digest: Volume IV

    Energy Technology Data Exchange (ETDEWEB)

    2004-07-01

    This edition of the Steam Digest is a compendium of 2003 articles on the technical and financial benefits of steam efficiency, presented by the stakeholders of the U.S. Department of Energy's BestPractices Steam effort.

  19. Steam Digest Volume IV

    Energy Technology Data Exchange (ETDEWEB)

    None

    2004-07-01

    This edition of the Steam Digest is a compendium of 2003 articles on the technical and financial benefits of steam efficiency, presented by the stakeholders of the U.S. Department of Energy's BestPractices Steam effort.

  20. Water box for steam generator

    International Nuclear Information System (INIS)

    Lecomte, Robert; Viaud, Michel.

    1975-01-01

    This invention relates to a water box for connecting an assembly composed of a vertical steam generator and a vertical pump to the vessel of the nuclear reactor, the assembly forming the primary cooling system of a pressurised water reactor. This invention makes it easy to dismantle the pump on the water box without significant loss of water in the primary cooling system of the reactor and particularly without it being necessary to drain the water contained in the steam generator beforehand. It makes it possible to shorten the time required for dismantling the primary pump in order to service or repair it and makes dismantling safer in that the dismantling does not involve draining the steam generator and therefore the critical storage of a large amount of cooling water that has been in contact with the fuel assemblies of the nuclear reactor core [fr

  1. The Monitoring System of the Operating State of the Gear Wheels of the Torque Multiplier of the Desalination Plant Steam Generator

    Science.gov (United States)

    Danilin, A. I.; Neverov, V. V.; Danilin, S. A.; Shimanov, A. A.; Tsapkova, A. B.

    2018-01-01

    The article describes a noncontact operational control method based on the processing of a microwave signal reflected from the controlled teeth of the wheel. In this paper describes the influence of wear patterns on the characteristic information parameters of the analyzed signals. The block diagram in section 3 shows the experimental system for monitoring the operating state of the gear wheels of the steam compressor torque multiplier. The design of the primary converter is briefly described.

  2. LMR steam generator blowdown with RETRAN

    International Nuclear Information System (INIS)

    Wei, T.Y.C.

    1985-01-01

    One of the transients being considered in the FSAR Chapter 15 analyses of anticipated LMR transients is the fast blowdown of a steam generator upon inadvertent actuation of the liquid metal/water reaction mitigation system. For the blowdown analysis, a stand-alone steam generator model for the IFR plant was constructed using RETRAN

  3. Influence of surface chemistry on the formation of crystalline hydroxide coatings on Mg alloys in liquid water and steam systems

    International Nuclear Information System (INIS)

    Ke, Chong; Wu, Yajie; Qiu, Yao; Duan, Junhao; Birbilis, Nick; Chen, Xiao-Bo

    2016-01-01

    Highlights: • A steam treatment was employed to provide protective coatings to Mg-alloys. • The steam treatment was conducted in stainless steel autoclaves at 150 °C for 3 h. • The formation mechanism of the steam coatings on various Mg-alloys was explored. • Steam is more favourable than liquid water regarding to coating properties. • Alloying elements also influence coatings properties. - Abstract: An environmentally-friendly ‘steam-coating’ treatment was employed to prepare protective coatings on magnesium (Mg) and its alloys against corrosion. This involved a hydrothermal surface treatment performed in water vapour using a closed stainless steel autoclave at 150 °C for 3 h. The correlation between coating functionality and alloy chemistry, including the concentration of alloying elements of aluminium, zinc and rare earth, was studied. It was determined that Al played a significant role in the formation of a protective Mg(OH) 2 coating, whilst Zn and RE elements were not a key contributor to protective development.

  4. A Better Steam Engine: Designing a Distributed Concentrating Solar Combined Heat and Power System

    OpenAIRE

    Norwood, Zachary Mills

    2011-01-01

    The result of several years of analysis of Distributed Concentrating Solar Combined Heat and Power (DCS-CHP) systems is a design that is predicted to convert sunlight to heat at 8-10% solar-electric efficiency while simultaneously capturing ~60% of that initial sunlight as usable heat (at 100ºC). In contrast to similarly sized photovoltaic systems in the U.S. that cost ~$7.90/Watt of generator rated peak electrical output, in mass production the proposed collector and generator system sized a...

  5. SCADA systems in the industrial automation

    Directory of Open Access Journals (Sweden)

    Esteban Pérez-López

    2015-12-01

    Este tipo de software constituye un avance de gran impacto en la automatización industrial, ya que permite ilustrar gráficamente los procesos productivos en pantalla y crear alarmas y advertencias en tiempo real, para el manejo confiado y pleno del proceso que se desea controlar. Se presentan los ejemplos de dos industrias que han aplicado SCADA con el fin de mejorar sus procesos, obteniendo muy buenos resultados.

  6. Materials Performance in USC Steam

    Energy Technology Data Exchange (ETDEWEB)

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk

    2010-05-01

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 °C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 °C).

  7. Steam generator tube integrity program

    International Nuclear Information System (INIS)

    Diercks, D.R.; Shack, W.J.

    1996-01-01

    The degradation of steam generator tubes in pressurized water nuclear reactors continues to be a serious problem, and the US Nuclear Regulatory Commission (NRC) is developing a performance-based rule and regulatory guide for steam generator tube integrity. To support the evaluation of industry-proposed implementation of these performance-based criteria, the NRC is sponsoring a new research program at Argonne National Laboratory on steam generator tubing degradation. The objective of the new program is to provide the necessary experimental data and predictive correlations and models that will permit the NRC to independently evaluate the integrity of steam generator tubes. The technical work in the program is divided into four tasks, (1) assessment of inspection reliability, (2) research on in-service inspection technology, (3) research on degradation modes and integrity, and (4) development of methodology and technical assessments for current and emerging regulatory issues. The objectives of and planned research activities under each of these four tasks are described here. (orig.)

  8. Improving compressed air system performance: A sourcebook for industry

    OpenAIRE

    Mckane, Aimee T.

    2003-01-01

    Compressed air is used widely throughout industry and is often considered the "fourth utility" at many facilities. Almost every industrial plant, from a small machine shop to an immense pulp and paper mill, has some type of compressed air system. In many cases, the compressed air system is so vital that the facility cannot operate without it. Plant air compressor systems can vary in size from a small unit of 5 horsepower (hp) to huge systems with more than 50,000 hp. In many industrial facili...

  9. Environment-friendly type energy and coordinated community development project. Feasibility study for industrialization of high efficiency waste-fired power generation system (industrial refuse derived fuel and gas turbine combined type); Kankyo chowagata energy community keisei sokushin. Kokoritsu haikibutsu hatsuden (sangyo RDF GT fukugogata) jigyoka FS chosa

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-03-01

    High efficiency power generation, which is useful for promoting the environment-friendly type energy and coordinated community, is investigated by combining a steam turbine power generation system using the PS-RDF (paper sludge-refuse derived fuel) and a gas turbine (GT) combined cycle. Industrialization plan for processing PS in low cost has been made to ensure the profitability by participating the wholesale power supply under the law of electric power industry. This combined system is similar to the so-called super power generation using municipal garbage, but the lower temperature of steam from GT waste heat boilers (WHB) is super-heated by the flue gas from RDF boiler, which is called advanced power generation system (A.S.S.). The total power generation capacity is 149,000 kW, which consists of three 35,000 kW units of GT and one 44,000 kW unit of steam turbine. When comparing the combined system (A.S.S.) and usual one with the independent installation of the RDF steam power generation system and a GT combined cycle, the A.S.S. provides the repowering efficiency of 7,600 kW output with exactly the same quantity of fuel input as usual one. 71 figs., 31 tabs.

  10. Design features of Advanced Power Reactor (APR) 1400 steam generator

    International Nuclear Information System (INIS)

    Park, Tae-Jung; Park, Jun-Soo; Kim, Moo-Yong

    2004-01-01

    Advanced Power Reactor 1400 (APR 1400) which is to achieve the improvement of the safety and economical efficiency has been developed by Korea Hydro and Nuclear Power Co., Ltd. (KHNP) with the support from industries and research institutes. The steam generator for APR 1400 is an evolutionary type from System 80 + , which is the recirculating U-tube heat exchanger with integral economizer. Compared to the System 80 + steam generator, it is focused on the improved design features, operating and design conditions of APR 1400 steam generator. Especially, from the operation experience of Korean Standard Nuclear Power Plant (KSNP) steam generator, the lessons-learned measures are incorporated to prevent the tube wear caused by flow-induced vibration (FIV). The concepts for the preventive design features against FIV are categorized to two fields; flow distribution and dynamic response characteristics. From the standpoint of flow distribution characteristics, the egg-crate flow distribution plate (EFDP) is installed to prevent the local excessive flow loaded on the most susceptible tube to wear. The parametric study is performed to select the optimum design with the efficient mitigation of local excessive flow. ATHOS3 Mod-01 is used and partly modified to analyze the flow field of the APR 1400 steam generator. In addition, the upper tube bundle support is designed to eliminate the presence of tube with a low natural frequency. Based on the improved upper tube bundle support, the modal analysis is performed and compared with that of System 80 + . Using the results of flow distribution and modal analysis, the two mechanisms of flow-induced vibration are investigated; fluid-elastic instability (FEI) and random turbulence excitation (RTE). (authors)

  11. Thermodynamic simulation of biomass gas steam reforming for a solid oxide fuel cell (SOFC system

    Directory of Open Access Journals (Sweden)

    A. Sordi

    2009-12-01

    Full Text Available This paper presents a methodology to simulate a small-scale fuel cell system for power generation using biomass gas as fuel. The methodology encompasses the thermodynamic and electrochemical aspects of a solid oxide fuel cell (SOFC, as well as solves the problem of chemical equilibrium in complex systems. In this case the complex system is the internal reforming of biomass gas to produce hydrogen. The fuel cell input variables are: operational voltage, cell power output, composition of the biomass gas reforming, thermodynamic efficiency, electrochemical efficiency, practical efficiency, the First and Second law efficiencies for the whole system. The chemical compositions, molar flows and temperatures are presented to each point of the system as well as the exergetic efficiency. For a molar water/carbon ratio of 2, the thermodynamic simulation of the biomass gas reforming indicates the maximum hydrogen production at a temperature of 1070 K, which can vary as a function of the biomass gas composition. The comparison with the efficiency of simple gas turbine cycle and regenerative gas turbine cycle shows the superiority of SOFC for the considered electrical power range.

  12. Market potential for solar thermal energy supply systems in the United States industrial and commercial sectors: 1990--2030

    International Nuclear Information System (INIS)

    1991-12-01

    This report revises and extends previous work sponsored by the US DOE on the potential industrial market in the United States for solar thermal energy systems and presents a new analysis of the commercial sector market potential. Current and future industrial process heat demand and commercial water heating, space heating and space cooling end-use demands are estimated. The PC Industrial Model (PCIM) and the commercial modules of the Building Energy End-Use Model (BEEM) used by the DOE's Energy Information Administration (EIA) to support the recent National Energy Strategy (NES) analysis are used to forecast industrial and commercial end-use energy demand respectively. Energy demand is disaggregated by US Census region to account for geographic variation in solar insolation and regional variation in cost of alternative natural gas-fired energy sources. The industrial sector analysis also disaggregates demand by heat medium and temperature range to facilitate process end-use matching with appropriate solar thermal energy supply technologies. The commercial sector analysis disaggregates energy demand by three end uses: water heating, space heating, and space cooling. Generic conceptual designs are created for both industrial and commercial applications. Levelized energy costs (LEC) are calculated for industrial sector applications employing low temperature flat plate collectors for process water preheat; parabolic troughs for intermediate temperature process steam and direct heat industrial application; and parabolic dish technologies for high temperature, direct heat industrial applications. LEC are calculated for commercial sector applications employing parabolic trough technologies for low temperature water and space heating. Cost comparisons are made with natural gas-fired sources for both the industrial market and the commercial market assuming fuel price escalation consistent with NES reference case scenarios for industrial and commercial sector gas markets

  13. A Comparison of Organic and Steam Rankine Cycle Power Systems for Waste Heat Recovery on Large Ships

    Directory of Open Access Journals (Sweden)

    Jesper Graa Andreasen

    2017-04-01

    Full Text Available This paper presents a comparison of the conventional dual pressure steam Rankine cycle process and the organic Rankine cycle process for marine engine waste heat recovery. The comparison was based on a container vessel, and results are presented for a high-sulfur (3 wt % and low-sulfur (0.5 wt % fuel case. The processes were compared based on their off-design performance for diesel engine loads in the range between 25% and 100%. The fluids considered in the organic Rankine cycle process were MM(hexamethyldisiloxane, toluene, n-pentane, i-pentane and c-pentane. The results of the comparison indicate that the net power output of the steam Rankine cycle process is higher at high engine loads, while the performance of the organic Rankine cycle units is higher at lower loads. Preliminary turbine design considerations suggest that higher turbine efficiencies can be obtained for the ORC unit turbines compared to the steam turbines. When the efficiency of the c-pentane turbine was allowed to be 10% points larger than the steam turbine efficiency, the organic Rankine cycle unit reaches higher net power outputs than the steam Rankine cycle unit at all engine loads for the low-sulfur fuel case. The net power production from the waste heat recovery units is generally higher for the low-sulfur fuel case. The steam Rankine cycle unit produces 18% more power at design compared to the high-sulfur fuel case, while the organic Rankine cycle unit using MM produces 33% more power.

  14. Fluid dynamic simulation of the non homogeneous steam-air mixture motion in the dome of MARS safety core cooling system

    International Nuclear Information System (INIS)

    Said, S.A.; Caira, M.; Gramiccia, L.; Naviglio, A.

    1992-01-01

    One of the main features of the MARS, an inherently safe nuclear reactor of the new generation, is the innovative decay heat removal system. This has a high inherent reliability thanks to the complete absence of active components. The core decay heat is removed by the vaporization of the water in an emergency reservoir; then the steam collected in the dome over the pool condenses in the air condenser and returns back to the reservoir creating a heat sink of nearly infinite capacity. The transient fluid dynamic numerical simulation of the steam-air mixture flow in the dome is presented. This allows an assessment to be made of the time required for the uncondensable gases to be evacuated. After that time the condenser works at its rated capacity. (4 figures) (Author)

  15. Technical and economic feasibility of solar augmented process steam generation. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1976-01-01

    A study of the technical and economic feasibility of solar augmented process steam generation was performed. This approach is analogous to a heat pump that extracts heat from a low temperature reservoir (provided by solar energy) and raises its temperature to a useful level via mechanical work. The shaft power required in the compressor is only one third to one quarter of total steam enthalpy for low pressure process steam (100 psig). This approach permits the use of low cost flat plate collectors. It was concluded that these systems have the potential of yielding payback periods of 5 to 8 years and 10 to 15 years for collector costs of $2/ft/sup 2/ and $5/ft/sup 2/, respectively, depending upon the location. A design study of various components indicated that these components are generally available or need only minor modifications for steam service. The component selection was largely a function of steam generation rate. In general, collector cost was the controlling factor. It was also concluded that additional incentives are probably required for increased utilization of solar energy for industrial process steam.

  16. Operating systems for industrial robot controls

    Energy Technology Data Exchange (ETDEWEB)

    Ruck, J.; Rettelbusch, L.

    1982-01-01

    The authors explain the basic principles for the construction of the core of an operating system, the core being dependent upon the hardware but independent of the problem software. The operating system is designed upon four planes: the central hardware, the surrounding operating system core, the system program, and the user program. The tasks of the operating system core (responsibility for fast reaction to external events, process coordination and synchronization, amounting to simulation of a virtual machine for each process), are discussed in detail. The system permits the management of parallel-running or simultaneous processes so that every programmer working on the whole system can utilize his own virtual machine. 3 references.

  17. Maintenance and repair of LMFBR steam generators

    International Nuclear Information System (INIS)

    Verriere, P.; Alanche, J.; Minguet, J.L.

    1984-06-01

    After some general remarks on the French fast neutron system, this paper presents the state of the program for the construction of fast reactor in France. Then, the general design of Super Phenix 1 steam generator components is outlined and, the in-service monitoring systems and protective devices with which they are equiped are briefly described. The methods used, in the event of leakage, for leak location, steam generator inspection, steam generator repair and putting the affected loop back into service, are discussed. There are two main lines of research, relating respectively to the means of water leak detection in sodium and the inspection arrangements that will be used either periodically, or following a sodium-water reaction. Finally, after a brief description of the steam generator, this paper describes the four incidents (leaks) that occurred on the Phenix steam generator in the course of 1982 and 1983, and the subsequent repair operations

  18. Interrupted innovation: Innovation system dynamics in latecomer aerospace industries

    OpenAIRE

    Vertesy, Daniel; Szirmai, Adam

    2010-01-01

    In this paper we analyse the role of sectoral innovation systems in the emergence and catch-up of aerospace industries in latecomer economies. We argue that the aerospace sector is characterized by a process of interrupted innovation. Competitive pressures and the cyclical nature of the industry not only require shifts in the direction of innovation and changes in the production system, but also periodical restructuring of the whole sectoral system of innovation. Aerospace manufacturing requi...

  19. Future aspects for liquid metal heated steam generators

    International Nuclear Information System (INIS)

    Jansing, W.; Ratzel, W.; Vinzens, K.

    1975-01-01

    The present status of steam generators is shown. The experience gained until now is expressed in form of basic points. The most important design criteria for steam generator systems are outlined. On the basis of these design criteria, two possible steam generator concepts are shown. Costs in relationship to the repair concepts of two modular steam generators (thermal output 156 and 625 MW) and a pool design of 625 MW are compared. (author)

  20. Report: integrated industrial waste management systems in China.

    Science.gov (United States)

    Zhang, Wenxin; Roberts, Peter

    2007-06-01

    Various models of urban sustainable development have been introduced in recent years and some of these such as integrated waste management have been proved to be of particular value. Integrated industrial waste management systems include all the administrative, financial, legal, planning and engineering functions involved in solutions to the problems of industrial waste. Even though the pace of the improvement made to China's industrial waste management capacity is impressive, China has been unable to keep up with the increasing demand for waste management. This paper will evaluate the application of integrated industrial waste management systems in promoting urban sustainable development in the context of three case study cities in China (positive case, average case and negative case) by identifying and accessing the factors that affect the success or failure of integrated industrial waste management systems.

  1. Effects of steam pretreatment and co-production with ethanol on the energy efficiency and process economics of combined biogas, heat and electricity production from industrial hemp

    Science.gov (United States)

    2013-01-01

    Background The study presented here has used the commercial flow sheeting program Aspen Plus™ to evaluate techno-economic aspects of large-scale hemp-based processes for producing transportation fuels. The co-production of biogas, district heat and power from chopped and steam-pretreated hemp, and the co-production of ethanol, biogas, heat and power from steam-pretreated hemp were analysed. The analyses include assessments of heat demand, energy efficiency and process economics in terms of annual cash flows and minimum biogas and ethanol selling prices (MBSP and MESP). Results Producing biogas, heat and power from chopped hemp has the highest overall energy efficiency, 84% of the theoretical maximum (based on lower heating values), providing that the maximum capacity of district heat is delivered. The combined production of ethanol, biogas, heat and power has the highest energy efficiency (49%) if district heat is not produced. Neither the inclusion of steam pretreatment nor co-production with ethanol has a large impact on the MBSP. Ethanol is more expensive to produce than biogas is, but this is compensated for by its higher market price. None of the scenarios examined are economically viable, since the MBSP (EUR 103–128 per MWh) is higher than the market price of biogas (EUR 67 per MWh). The largest contribution to the cost is the cost of feedstock. Decreasing the retention time in the biogas process for low solids streams by partly replacing continuous stirred tank reactors by high-rate bioreactors decreases the MBSP. Also, recycling part of the liquid from the effluent from anaerobic digestion decreases the MBSP. The production and prices of methane and ethanol influence the process economics more than the production and prices of electricity and district heat. Conclusions To reduce the production cost of ethanol and biogas from biomass, the use of feedstocks that are cheaper than hemp, give higher output of ethanol and biogas, or combined production with

  2. A study of steam injection in fractured media

    Energy Technology Data Exchange (ETDEWEB)

    Dindoruk, M.D.S.; Aziz, K.; Brigham, W.; Castanier, L.

    1996-02-01

    Steam injection is the most widely used thermal recovery technique for unfractured reservoirs containing heavy oil. There have been numerous studies on theoretical and experimental aspects of steam injection for such systems. Fractured reservoirs contain a large fraction of the world supply of oil, and field tests indicate that steam injection is feasible for such reservoirs. Unfortunately there has been little laboratory work done on steam injection in such systems. The experimental system in this work was designed to understand the mechanisms involved in the transfer of fluids and heat between matrix rocks and fractures under steam injection.

  3. System safety education focused on industrial engineering

    Science.gov (United States)

    Johnston, W. L.; Morris, R. S.

    1971-01-01

    An educational program, designed to train students with the specific skills needed to become safety specialists, is described. The discussion concentrates on application, selection, and utilization of various system safety analytical approaches. Emphasis is also placed on the management of a system safety program, its relationship with other disciplines, and new developments and applications of system safety techniques.

  4. Healthcare systems, the State, and innovation in the pharmaceutical industry

    Directory of Open Access Journals (Sweden)

    Ignacio José Godinho Delgado

    Full Text Available Abstract: This article discusses the relations between healthcare systems and the pharmaceutical industry, focusing on state support for pharmaceutical innovation. The study highlights the experiences of the United States, United Kingdom, and Germany, developed countries and paradigms of modern health systems (liberal, universal, and corporatist, in addition to Japan, a case of successful catching up. The study also emphasizes the experiences of China, India, and Brazil, large developing countries that have tried different catching up strategies, with diverse histories and profiles in their healthcare systems and pharmaceutical industries. Finally, with a focus on state forms of support for health research, the article addresses the mechanisms for linkage between health systems and the pharmaceutical industry, evaluating the possibilities of Brazil strengthening a virtuous interaction, favoring the expansion and consolidation of the Brazilian health system - universal but segmented ‒ and the affirmation of the innovative national pharmaceutical industry.

  5. Formal methods for industrial critical systems a survey of applications

    CERN Document Server

    Margaria-Steffen, Tiziana

    2012-01-01

    "Today, formal methods are widely recognized as an essential step in the design process of industrial safety-critical systems. In its more general definition, the term formal methods encompasses all notations having a precise mathematical semantics, together with their associated analysis methods, that allow description and reasoning about the behavior of a system in a formal manner.Growing out of more than a decade of award-winning collaborative work within the European Research Consortium for Informatics and Mathematics, Formal Methods for Industrial Critical Systems: A Survey of Applications presents a number of mainstream formal methods currently used for designing industrial critical systems, with a focus on model checking. The purpose of the book is threefold: to reduce the effort required to learn formal methods, which has been a major drawback for their industrial dissemination; to help designers to adopt the formal methods which are most appropriate for their systems; and to offer a panel of state-of...

  6. Sustainable design of complex industrial and energy systems under uncertainty

    Science.gov (United States)

    Liu, Zheng

    Depletion of natural resources, environmental pressure, economic globalization, etc., demand seriously industrial organizations to ensure that their manufacturing be sustainable. On the other hand, the efforts of pursing sustainability also give raise to potential opportunities for improvements and collaborations among various types of industries. Owing to inherent complexity and uncertainty, however, sustainability problems of industrial and energy systems are always very difficult to deal with, which has made industrial practice mostly experience based. For existing research efforts on the study of industrial sustainability, although systems approaches have been applied in dealing with the challenge of system complexity, most of them are still lack in the ability of handling inherent uncertainty. To overcome this limit, there is a research need to develop a new generation of systems approaches by integrating techniques and methods for handling various types of uncertainties. To achieve this objective, this research introduced series of holistic methodologies for sustainable design and decision-making of industrial and energy systems. The introduced methodologies are developed in a systems point of view with the functional components involved in, namely, modeling, assessment, analysis, and decision-making. For different methodologies, the interval-parameter-based, fuzzy-logic-based, and Monte Carlo based methods are selected and applied respectively for handling various types of uncertainties involved, and the optimality of solutions is guaranteed by thorough search or system optimization. The proposed methods are generally applicable for any types of industrial systems, and their efficacy had been successfully demonstrated by the given case studies. Beyond that, a computational tool was designed, which provides functions on the industrial sustainability assessment and decision-making through several convenient and interactive steps of computer operation. This

  7. HITACHI security concept for industrial control systems

    International Nuclear Information System (INIS)

    Endoh, H.; Yamada, T.; Okubo, S.; Nakano, T.

    2012-01-01

    Security is a necessary factor for the safe and efficient operation of today's control systems. To ensure safe operation of control systems throughout their lifetime, security measures must be carefully planned in the development phase and then maintained continuously during the operation phase and other following phases. To ensure operation within the system's safe states, Hitachi proposes security concept processes (1) to derive security measures rationally and (2) to maintain the security model over the system life cycle. Hitachi also proposes security development programs which support the integration of standards-compliant systems and development of robust control equipment. (author)

  8. Environmental protection systems for the petroleum industry

    International Nuclear Information System (INIS)

    Lowe, G.B.

    1996-01-01

    The transportation of petroleum products and other chemicals can involve spillage and leaks despite being closely controlled. Human error in the loading of road tankers or consumers refuelling their vehicles at service stations can lead to spillage accidents. Seepage through permeable concrete and its expansion joints can occur for diesel underground tanks with serious environmental consequences. This article describes methods which could be adopted by the petroleum industry to prevent these accidental incidents from causing environmental pollution. Service station forecourts could be constructed, using precast concrete hexagonal blocks with dry sand between them and then have a coating of sealant to prevent spills from seeping into ground water. Secondary containment for underground tanks should be given an elastomeric membrane coating. (UK)

  9. Early tube leak detection system for steam boiler at KEV power plant

    Directory of Open Access Journals (Sweden)

    Ismail Firas B.

    2016-01-01

    Full Text Available Tube leakage in boilers has been a major contribution to trips which eventually leads to power plant shut downs. Training of network and developing artificial neural network (ANN models are essential in fault detection in critically large systems. This research focusses on the ANN modelling through training and validation of real data acquired from a sub-critical boiler unit. The artificial neural network (ANN was used to develop a compatible model and to evaluate the working properties and behaviour of boiler. The training and validation of real data has been applied using the feed-forward with back-propagation (BP. The right combination of number of neurons, number of hidden layers, training algorithms and training functions was run to achieve the best ANN model with lowest error. The ANN was trained and validated using real site data acquired from a coal fired power plant in Malaysia. The results showed that the Neural Network (NN with one hidden layers performed better than two hidden layer using feed-forward back-propagation network. The outcome from this study give us the best ANN model which eventually allows for early detection of boiler tube leakages, and forecast of a trip before the real shutdown. This will eventually reduce shutdowns in power plants.

  10. Expert systems in the nuclear industry

    International Nuclear Information System (INIS)

    1992-07-01

    Recent developments in expert system technology have led to the question whether such systems could be used for the enhancement of nuclear safety, particularly as advisory system during abnormal plant conditions. This document was produced during the Technical Committee Meeting (TCM) to Demonstrate and Review Expert System Prototypes, which was organized jointly by the International Atomic Energy Agency and British Nuclear Fuels Ltd (BNFL) and held at the BNFL site in Springfields, United Kingdom, from 30 September to 4 October 1991. A separate abstract was prepared for each of the 14 papers in this document. Refs, figs and tabs

  11. Insights on the Security and Dependability of Industrial Control Systems

    NARCIS (Netherlands)

    Kargl, Frank; van der Heijden, R.; van der Heijden, Rens W.; König, Hartmut; Valdes, Alfonso; Dacier, Marc C.

    2014-01-01

    The authors discuss the findings of a recent research seminar on the security and dependability of industrial control systems and provide an overview of major challenges in the field and areas where current research should focus.

  12. Research on networked manufacturing system for reciprocating pump industry

    Science.gov (United States)

    Wu, Yangdong; Qi, Guoning; Xie, Qingsheng; Lu, Yujun

    2005-12-01

    Networked manufacturing is a trend of reciprocating pump industry. According to the enterprises' requirement, the architecture of networked manufacturing system for reciprocating pump industry was proposed, which composed of infrastructure layer, system management layer, application service layer and user layer. Its main functions included product data management, ASP service, business management, and customer relationship management, its physics framework was a multi-tier internet-based model; the concept of ASP service integration was put forward and its process model was also established. As a result, a networked manufacturing system aimed at the characteristics of reciprocating pump industry was built. By implementing this system, reciprocating pump industry can obtain a new way to fully utilize their own resources and enhance the capabilities to respond to the global market quickly.

  13. Hockey-stick steam generator for LMFBR

    International Nuclear Information System (INIS)

    Hallinan, G.J.; Svedlund, P.E.

    1981-01-01

    This paper presents the criteria and evaluation leading to the selection of the Hockey Stick Steam Generator Concept and subsequent development of that concept for LMFBR application. The selection process and development of the Modular Steam Generator (MSG) is discussed, including the extensive test programs that culminated in the manufacture and test of a 35 MW(t) Steam Generator. The design of the CRBRP Steam Generator is described, emphasizing the current status and a review of the critical structural areas. CRBRP steam generator development tests are evaluated, with a discussion of test objectives and rating of the usefulness of test results to the CRBRP prototype design. Manufacturing experience and status of the CRBRP prototype and plant units is covered. The scaleup of the Hockey Stick concept to large commercial plant application is presented, with an evaluation of scaleup limitations, transient effects, and system design implications

  14. Control systems in optical fibre industry

    Czech Academy of Sciences Publication Activity Database

    Kostka, František

    1998-01-01

    Roč. 1, č. 4 (1998), s. 195-200 ISSN 1405-5546 Grant - others:AV ČR(CZ) KSK1067601 Projekt 10/96/K:4107 Keywords : control systems * real time systems * microcomputers * optical fibres Subject RIV: JA - Electronics ; Optoelectronics, Electrical Engineering

  15. Quality Systems Implementation in the Pharmaceutical Industry

    African Journals Online (AJOL)

    Nafiisah

    overseas market. It is actually into the implementation phase of ISO 9001:2000,. Quality Management System. However, it already complies with the WHO GMP ..... Price. ISO Certified. Efficacy. Case Study analysis. Quality Systems for the manufacture of a Pharmaceutical product. Introduction. The name Waypharma was ...

  16. Steam generator asset management: integrating technology and asset management

    International Nuclear Information System (INIS)

    Shoemaker, P.; Cislo, D.

    2006-01-01

    Asset Management is an established but often misunderstood discipline that is gaining momentum within the nuclear generation industry. The global impetus behind the movement toward asset management is sustainability. The discipline of asset management is based upon three fundamental aspects; key performance indicators (KPI), activity-based cost accounting, and cost benefits/risk analysis. The technology associated with these three aspects is fairly well-developed, in all but the most critical area; cost benefits/risk analysis. There are software programs that calculate, trend, and display key-performance indicators to ensure high-level visibility. Activity-based costing is a little more difficult; requiring a consensus on the definition of what comprises an activity and then adjusting cost accounting systems to track. In the United States, the Nuclear Energy Institute's Standard Nuclear Process Model (SNPM) serves as the basis for activity-based costing. As a result, the software industry has quickly adapted to develop tracking systems that include the SNPM structure. Both the KPI's and the activity-based cost accounting feed the cost benefits/risk analysis to allow for continuous improvement and task optimization; the goal of asset management. In the case where the benefits and risks are clearly understood and defined, there has been much progress in applying technology for continuous improvement. Within the nuclear generation industry, more specialized and unique software systems have been developed for active components, such as pumps and motors. Active components lend themselves well to the application of asset management techniques because failure rates can be established, which serves as the basis to quantify risk in the cost-benefits/risk analysis. A key issue with respect to asset management technologies is only now being understood and addressed, that is how to manage passive components. Passive components, such as nuclear steam generators, reactor vessels

  17. Failure analysis of retired steam generator tubings

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hong Pyo; Kim, J. S.; Hwang, S. S. and others

    2005-04-15

    Degradation of steam generator leads to forced outage and extension of outage, which causes increase in repair cost, cost of purchasing replacement power and radiation exposure of workers. Steam generator tube rupture incident occurred in Uljin 4 in 2002, which made public sensitive to nuclear power plant. To keep nuclear energy as a main energy source, integrity of steam generator should be demonstrated. Quantitative relationship between ECT(eddy current test) signal and crack size is needed in assesment of integrity of steam generator in pressurized water reactor. However, it is not fully established for application in industry. Retired steam generator of Kori 1 has many kinds of crack such as circumferential and axial primary water stress corrosion crack and outer diameter stress corrosion crack(ODSCC). So, it can be used in qualifying and improving ECT technology and in condition monitoring assesment for crack detected in ISI(in service inspection). In addition, examination of pulled tube of Kori 1 retired steam generator will give information about effectiveness of non welded sleeving technology which was employed to repair defect tubes and remedial action which was applied to mitigate ODSCC. In this project, hardware such as semi hot lab. for pulled tube examination and modification transportation cask for pulled tube and software such as procedure of transportation of radioactive steam generator tube and non-destructive and destructive examination of pulled tube were established. Non-destructive and destructive examination of pulled tubes from Kori 1 retired steam generator were performed in semi hot lab. Remedial actions applied to Kori 1 retired steam generator, PWSCC trend and bulk water chemistry and crevice chemistry in Kori 1 were evaluated. Electrochemical decontamination technology for pulled tube was developed to reduce radiation exposure and enhance effectiveness of pulled tube examination. Multiparameter algorithm developed at ANL, USA was

  18. Energy Supply System for Industrial Poultry Houses

    Directory of Open Access Journals (Sweden)

    Sit M.L.

    2016-04-01

    Full Text Available The gas engine driven carbon dioxide heat pump designed for providing the heat, cold and electricity for industrial poultry house is proposed. The scheme differs from the known by using recuperative heat exchanger installed between the exhaust air duct of poultry house and heat pump evaporator and the heat curtain installed on the air duct after the evaporator. The air coming into the poultry house after the regenerative heat exchanger is supplied to the heat pump gas cooler. The heat pump produces heat of the required parameters of the input air and water for watering of poultry, space heating, etc. Heat pump compressor is driven by gas engine (GPA, by natural gas or biogas. The part of the gas-piston engine heat is used for adjusting the optimal heat pump mode and for regeneration of the absorbent in an evaporative cooler. The proposed technical solution of the above scheme provides a higher COP of the heat pump. Installing of heat curtain does not require the use of non-freezing solution to prevent icing of the air outlet of heat pump evaporator. The latter allows producing, besides electric power and heat, still cold (with the use off the adsorption-refrigerating machine and provide drying air inlet evaporative cooler (if necessary.

  19. A Telecommunications Industry Primer: A Systems Model.

    Science.gov (United States)

    Obermier, Timothy R.; Tuttle, Ronald H.

    2003-01-01

    Describes the Telecommunications Systems Model to help technical educators and students understand the increasingly complex telecommunications infrastructure. Specifically looks at ownership and regulatory status, service providers, transport medium, network protocols, and end-user services. (JOW)

  20. Behaviour of a PWR with core protection system (SSN) in case of accidents due to power failure, ATWS and steam generator rupture

    International Nuclear Information System (INIS)

    Boncompagni, S.; Fulceri, P.; Oriolo, F.

    1985-01-01

    The results of the analysis of the transient fallowing internal and external power failure, without scram, in the nuclear power plant of the Italian Unified Nuclear Project are examined. The availability of ECCS is excluded while the breakage of a tube in each steam generator is supposed, togheter with the presence of an original safety system known as SSN (core protection system). Computations have been performed by using Mark 6 RELAP4 code. The study of the transient and the physical model used are briefly illustrated. Finally the results achieved are analysed

  1. Process Control Systems in the Chemical Industry: Safety vs. Security

    Energy Technology Data Exchange (ETDEWEB)

    Jeffrey Hahn; Thomas Anderson

    2005-04-01

    Traditionally, the primary focus of the chemical industry has been safety and productivity. However, recent threats to our nation’s critical infrastructure have prompted a tightening of security measures across many different industry sectors. Reducing vulnerabilities of control systems against physical and cyber attack is necessary to ensure the safety, security and effective functioning of these systems. The U.S. Department of Homeland Security has developed a strategy to secure these vulnerabilities. Crucial to this strategy is the Control Systems Security and Test Center (CSSTC) established to test and analyze control systems equipment. In addition, the CSSTC promotes a proactive, collaborative approach to increase industry's awareness of standards, products and processes that can enhance the security of control systems. This paper outlines measures that can be taken to enhance the cybersecurity of process control systems in the chemical sector.

  2. Software systems for energy control in the English industry

    International Nuclear Information System (INIS)

    Bouma, J.W.J.

    1993-01-01

    Monitoring and targeting software systems have proved to be valuable tools for energy control, permitting to save five to ten percent of energy. The article reviews the systems that are presently available in England and illustrates how these systems are successfully used in practice in small (British Telecom) and middle large (Charles Wells Brewery) industrial applications. (A.S.)

  3. Sequence-aware intrusion detection in industrial control systems

    NARCIS (Netherlands)

    Caselli, M.; Zambon, Emmanuele; Kargl, Frank; Zhou, Jianying; Jones, D.

    Nowadays, several threats endanger cyber-physical systems. Among these systems, industrial control systems (ICS) operating on critical infrastructures have been proven to be an attractive target for attackers. The case of Stuxnet has not only showed that ICSs are vulnerable to cyber-attacks, but

  4. Industrial disasters - the expert systems solution

    International Nuclear Information System (INIS)

    Sachs, P.

    1986-01-01

    Six mistakes by the operators led to the accident at the Cherobyl nuclear reactor. These have been studied. It is suggested that an expert systems approach could prevent similar accidents. The expert system is a new approach to software programming where programs are required to perform intelligent analyses of complex situations. It separates the knowledge of a problem from the procedural code that performs the decision. An expert system will evaluate data and indicate a priority on alarms in real time. Now software systems can detect the cause of a problem in a process plant and present their findings to the operators in the control room. This should enable operators to make the correct decisions as they will know which underlying process faults are causing the alarms to operate. The Chernobyl post-mortem meeting made 13 proposals for improving safety. Two in particular are noted as relevant to expert advice systems; international collaboration on man-reactor relationships and a conference to explore the balance of automation and human action to minimise operating errors. (U.K.)

  5. EPRI expert system activities for nuclear utility industry application

    International Nuclear Information System (INIS)

    Naser, J.A.

    1990-01-01

    This paper reports on expert systems which have reached a level of maturity where they offer considerable benefits for the nuclear utility industry. The ability of expert systems to enhance expertise makes them an important tool for the nuclear utility industry in the areas of engineering, operations and maintenance. Benefits of expert system applications include comprehensive and consistent reasoning, reduction of time required for activities, retention of human expertise and ability to utilize multiple experts knowledge for an activity. The Electric Power Research Institute (EPRI) has been performing four basic activities to help the nuclear industry take advantage of this expert system technology. The first is the development of expert system building tools which are tailored to nuclear utility industry applications. The second is the development of expert system applications. The third is work in developing a methodology for verification and validation of expert systems. The last is technology transfer activities to help the nuclear utility industry benefit from expert systems. The purpose of this paper is to describe the EPRI activities

  6. Monitoring system for industrial gases pollutants

    International Nuclear Information System (INIS)

    Iliescu, M.; Culcer, M.; Curuia, M.; Anghel, N.M.; Stefanescu, I.

    2003-01-01

    The system is designed for monitoring gas pollutants in air, in a chemical plant. It consists of gas detectors with transmitter and modules for environmental conditions measurement, data loggers and a central monitoring station which role is to collect data, generate alarms if pollutants concentration becomes over limit and create database. A dedicated software permits data collecting and processing in order to get solutions for minimising human and technological risks. The system role is monitoring the pollution sources and the surrounded areas that might be affected, for keeping gas pollutants concentration at an acceptable level and to minimise the pollution effects. (author)

  7. HYBRID COOLING SYSTEM FOR INDUSTRIAL APPLICATION

    African Journals Online (AJOL)

    ES Obe

    1980-03-01

    Mar 1, 1980 ... ABSTRACT. A hybrid cooling System was constructed and tested for glass-ware and plastic-ware production. The unit utilizes water-in-air stream to cool molds in glass and plastic forming processes. The rate of heat transfer between the mold surface and the two component two-phase stream was.

  8. Space Industry Commercialization: A Systems Engineering Evaluation of Alternatives

    Science.gov (United States)

    Dinally, Jihan

    The Constellation Program cancellation reversed the government and commercial space industry's roles and relationships by dedicating the majority of the federal funding and opportunities to the commercial space industry and left the government space industry in search of an approach to collaborate with the dominant organization, the commercial space industry service providers. The space industry government agencies, Air Force Space Command (AFSPC) and National Aeronautics and Space Administration (NASA) had realized that to gain resources in the new commercially oriented economic environment, they had to work together and possess the capabilities aligned with the National Space Policy's documented goals. Multi-organizational collaboration in space industry programs is challenging, as NASA, AFSPC, and commercial providers, follow different [1] enterprise architecture guidance such as the NASA systems engineering Handbook, MIL-STD-499 and "A Guide to the systems engineering Body of Knowledge" by the International Council on systems engineering [2] [3]. A solution to streamline their enterprise architecture documentation and meet National Space Policy goals is the Multi-User Architecture Maturity Model Methodology (MAM3), which offers a tailored systems engineering technique the government agencies and private companies can implement for the program's maturity level. In order to demonstrate the MAM3, a CubeSat motivated study was conducted partnering a commercial provider with a government agency. A survey of the commercial space industry service providers' capabilities was performed to select the private companies for the study. Using the survey results, the commercial space industry service providers were ranked using the Analytic Hierarchy Process (AHP) [4]. The AHP is a structured technique for making complex decisions for representing and quantifying its weights, relating those weights to overall goals, and evaluating alternative solutions [5] - [8]. The weights

  9. Rintamaa, R. (VTT Industrial Systems, Espoo (FI))

    International Nuclear Information System (INIS)

    Ageing management

    2005-01-01

    At present, a large number of nuclear reactors have been operating for longer time than 20 years. Therefore, safety of these plants is of increasing concern to the European policymakers and industry. All nuclear plant units are large investments for the owners. They need to be operated with excellent usage factors without any significant outages due to materials or structural integrity problems. The utilities are obviously very much interested to be able to continue safe and efficient operation long in the future. The fact that e.g. the Finnish nuclear reactors (four units) have performed so well, is a good proof of high technology and expertise in operation and preventive maintenance. They need to involve the consideration of a number of factors, such as better understanding and managing materials ageing phenomena, comparison of current safety standards, the socio-political climate and uncertainties relating to spent fuel management and decommissioning. More importantly, the optimisation of the operational conditions of aged reactors and the decision process about plan life management (PLIM) are becoming key issues for those in charge of plant safety and performance. Continuous improvement strategy has been adopted to the nuclear regulation principles in some countries, e.g. in Finland. Instead of getting a licence for 30 or 40 years in a time, the Finnish NPP's operate on shorter operation licences. Each renewal of operation licence is based on a periodic safety review (PSR) which is performed in a period of ten years. The regulatory body requires that the utilities follow the international state of the art and adopt all feasibly available means to maintain and improve the safety. On the other hand, continuous improvement is also needed for effective and long term utilisation of the primary capital investment to the plant, which is a major concern to the utility. The common interest to continuous improvements forms a good platform for co-operation between the

  10. Exergetic Modelling of Oil-Fired Steam Boilers | Ohijeagbon ...

    African Journals Online (AJOL)

    The performance variables and potential for energy savings in oil-fired industrial steam boilers were studied. Operational parameters of steam boilers using low pour fuel oil (LPFO) and diesel were used to determine thermodynamic properties of material streams and exergetic parameters. Analysis of thermodynamic ...

  11. Methane Steam Reforming Kinetics for a Rhodium-Based Catalyst

    DEFF Research Database (Denmark)

    Jakobsen, Jon Geest; Jakobsen, M.; Chorkendorff, Ib

    2010-01-01

    Methane steam reforming is the key reaction to produce synthesis gas and hydrogen at the industrial scale. Here the kinetics of methane steam reforming over a rhodium-based catalyst is investigated in the temperature range 500-800 A degrees C and as a function of CH4, H2O and H-2 partial pressures...

  12. A Comparison of Organic and Steam Rankine Cycle Power Systems for Waste Heat Recovery on Large Ships

    DEFF Research Database (Denmark)

    Andreasen, Jesper Graa; Meroni, Andrea; Haglind, Fredrik

    2017-01-01

    This paper presents a comparison of the conventional dual pressure steam Rankine cycle process and the organic Rankine cycle process for marine engine waste heat recovery. The comparison was based on a container vessel, and results are presented for a high-sulfur (3 wt %) and low-sulfur (0.5 wt...... %) fuel case. The processes were compared based on their off-design performance for diesel engine loads in the range between 25% and 100%. The fluids considered in the organic Rankine cycle process were MM(hexamethyldisiloxane), toluene, n-pentane, i-pentane and c-pentane. The results of the comparison...... indicate that the net power output of the steam Rankine cycle process is higher at high engine loads, while the performance of the organic Rankine cycle units is higher at lower loads. Preliminary turbine design considerations suggest that higher turbine efficiencies can be obtained for the ORC unit...

  13. INFLUENCE OF THE ENVIRONMENT CHARACTERISTICS ON INDUSTRY SYSTEM EVOLUTION

    Directory of Open Access Journals (Sweden)

    Markov L. S.

    2014-09-01

    Full Text Available On the basis of the constructed evolutionary model in relation to branch of production of steam coals its structural transformation at taking note of various environmental characteristics is considered: endogenous competition, antimonopoly and anti-recessionary regulation. As an indicator of evolution of system it is offered to consider its structural change (Herfindahl-Hirschman index. The executed modeling showed that the speed of evolution of system, more intensive processes of concentration is in direct dependence on a price factor and in inverse relationship from rigidity of criteria of a dominant position. Frequency of transformation of system grows at increase in sensitivity of market price to a ratio of supply and demand and at cancellation of restrictions on the maximum volume, and decreases at liberalization of anti-recessionary regulation. It is shown that actions of antimonopoly and antirecessionary regulation can make sense in the short-term period, but in long-term prospect they lead to braking of development of system.

  14. ERP system for 3D printing industry

    Directory of Open Access Journals (Sweden)

    Deaky Bogdan

    2017-01-01

    Full Text Available GOCREATE is an original cloud-based production management and optimization service which helps 3D printing service providers to use their resources better. The proposed Enterprise Resource Planning system can significantly increase income through improved productivity. With GOCREATE, the 3D printing service providers get a much higher production efficiency at a much lower licensing cost, to increase their competitiveness in the fast growing 3D printing market.

  15. EPICS: Experimental Physics and Industrial Control System

    Science.gov (United States)

    Epics Development Team

    2013-02-01

    EPICS is a set of software tools and applications developed collaboratively and used to create distributed soft real-time control systems for scientific instruments such as particle accelerators and telescopes. Such distributed control systems typically comprise tens or even hundreds of computers, networked together to allow communication between them and to provide control and feedback of the various parts of the device from a central control room, or even remotely over the internet. EPICS uses Client/Server and Publish/Subscribe techniques to communicate between the various computers. A Channel Access Gateway allows engineers and physicists elsewhere in the building to examine the current state of the IOCs, but prevents them from making unauthorized adjustments to the running system. In many cases the engineers can make a secure internet connection from home to diagnose and fix faults without having to travel to the site. EPICS is used by many facilities worldwide, including the Advanced Photon Source at Argonne National Laboratory, Fermilab, Keck Observatory, Laboratori Nazionali di Legnaro, Brazilian Synchrotron Light Source, Los Alamos National Laboratory, Australian Synchrotron, and Stanford Linear Accellerator Center.

  16. Environmental management systems: An industry viewpoint

    International Nuclear Information System (INIS)

    Ottenbreit, R.

    1993-01-01

    Imperial Oil is upgrading systems used to ensure protection of health and safety and to facilitate the internalization and integration of environmental considerations into its business. Work in progress related to this upgrading is reported. The upgrading was undertaken partly in response to increased expectations from stakeholders and from the notion that improvement of the environmental, health, and safety (EH ampersand S) aspects of business can have the effect of improving reliability, lowering expenses, and minimizing liabilities. The responsibility for establishing environmental policy and direction as well as the environmental management framework rests with Imperial Oil's management committee and the EH ampersand S committee of the board of directors. Responsibility and accountability for implementation and sustainment of environmental processes and systems resides with line management. One of the management systems, the Operations Integrity Management Framework, is described. Elements of this framework include management leadership, accountability, and commitment; risk assessment and management; management of change; personnel and training; incident investigation and analysis; and facilities design and construction. 2 figs

  17. Characteristics of steam jet impingement on annulus

    International Nuclear Information System (INIS)

    Yoon, Sang H.; Kim, Won J.; Suh, Kune Y.; Song, Chul H.

    2004-01-01

    The steam jet impingement occurs when the steam through the cold leg from the steam generator strikes the inner reactor barrel during the reflood phase of a loss-of-coolant accident (LOCA), which is a characteristic behavior for the APR1400 (Advanced Power Reactor 1400 MWe). In the cold leg break LOCA, the steam and water flows in the downcomer are truly multidimensional. The azimuthal velocity distribution of the steam flow has an important bearing on the thermal hydraulic phenomena such as the emergency coolant water direct bypass, sweepout, steam condensation, and so forth. The investigation of jet flow is required to determine the steam path and momentum reduction rate after the impingement. For the observation of the steam behavior near the break, the computational fluid dynamic (CFD) analysis has been carried out using CFX5.6. The flow visualization and analysis demonstrate the velocity profiles of the steam flow in the annulus region for the same boundary conditions. Pursuant to the CFD results, the micro-Pitot tubes were positioned at varying angles, and corrected for their sensitivity. The experiments were carried out to directly measure the pressure differential and to visualize the flow utilizing a smoke injection method. Results from this study are slated to be applied to MARS, which is a thermal hydraulic system code for the best-estimate analysis. The current one- or two-dimensional analysis in MARS was known to distort the local flow behavior. To enhance prediction capability of MARS, it is necessary to inspect the steam path in the break flow and mechanically simulate the momentum variation. The present experimental and analytical results can locally be applied to developing the engineering models of specific and essential phenomena. (author)

  18. 49 CFR 230.90 - Draw gear between steam locomotive and tender.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Draw gear between steam locomotive and tender. 230... Steam Locomotives and Tenders Draw Gear and Draft Systems § 230.90 Draw gear between steam locomotive and tender. (a) Maintenance and testing. The draw gear between the steam locomotive and tender...

  19. Supplier quality assurance systems: a study in the nuclear industry

    International Nuclear Information System (INIS)

    Singer, A.J.; Churchill, G.F.; Dale, B.G.

    1988-01-01

    The results are reported of a study which investigated the impact of quality assurance on 13 suppliers to the nuclear industry. The purpose of the study was to determine the benefits and problems of applying quality assurance in the supply of high risk plant items and material for nuclear installations. The paper discusses the problems facing the industry including: multiple audits and inspections, the irritation with having to contend with two quality system standards (namely BS 5750 and BS 5882) and the cost effectiveness of the more stringent quality system and quality control surveillance requirements imposed by the nuclear industry. It is also pointed out that companies supplying non-nuclear industrial customers were dissatisfied with the qualifications, experience and professional competence of some auditors and many inspectors. (author)

  20. Steam based conversion coating on AA6060 alloy: Effect of sodium silicate chemistry and corrosion performance

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Bordo, Kirill; Tabrizian, Naja

    2017-01-01

    Surface treatment of aluminium alloy AA6060 using an industrially applicable pilot steam jet system with and without silicate chemistry has been investigated. Treatment using steam alone and steam with silicate, resulted in an oxide layer formation with thickness ∼425 nm and ∼160 nm, respectively....... Moreover, the use of sodium silicate resulted in the formation of distinct microstructure and incorporation of silicate into the oxide film. These oxide films reduced the anodic activity 4 times, while the corrosion protection by silicate containing oxide was the function of its concentration. Further......, in acid salt spray and filiform corrosion tests, oxide layer containing silicate exhibited two times higher corrosion resistance....

  1. Advanced Manufacturing Systems in Food Processing and Packaging Industry

    International Nuclear Information System (INIS)

    Sani, Mohd Shafie; Aziz, Faieza Abdul

    2013-01-01

    In this paper, several advanced manufacturing systems in food processing and packaging industry are reviewed, including: biodegradable smart packaging and Nano composites, advanced automation control system consists of fieldbus technology, distributed control system and food safety inspection features. The main purpose of current technology in food processing and packaging industry is discussed due to major concern on efficiency of the plant process, productivity, quality, as well as safety. These application were chosen because they are robust, flexible, reconfigurable, preserve the quality of the food, and efficient.

  2. A Model for Industrial Real-Time Systems

    DEFF Research Database (Denmark)

    Bin Waez, Md Tawhid; Wasowski, Andrzej; Dingel, Juergen

    2015-01-01

    Introducing automated formal methods for large industrial real-time systems is an important research challenge. We propose timed process automata (TPA) for modeling and analysis of time-critical systems which can be open, hierarchical, and dynamic. The model offers two essential features for large...... industrial systems: (i) compositional modeling with reusable designs for different contexts, and (ii) an automated state-space reduction technique. Timed process automata model dynamic networks of continuous-time communicating control processes which can activate other processes. We show how to automatically...

  3. Advancing metabolic engineering through systems biology of industrial microorganisms

    DEFF Research Database (Denmark)

    Dai, Zongjie; Nielsen, Jens

    2015-01-01

    resources. The objective of systems biology is to gain a comprehensive and quantitative understanding of living cells and can hereby enhance our ability to characterize and predict cellular behavior. Systems biology of industrial microorganisms is therefore valuable for metabolic engineering. Here we review...... the application of systems biology tools for the identification of metabolic engineering targets which may lead to reduced development time for efficient cell factories. Finally, we present some perspectives of systems biology for advancing metabolic engineering further....

  4. Submersible telemetry system downhole unit model for the petroleum industry

    Science.gov (United States)

    Rubtsova, O. O.; Trofimova, E. S.; Ishchenko, A. V.; Cherepanov, A. N.; Danilov, V. Yu.

    2017-09-01

    This article addresses the issue of increasing requirements for the oil industry: the need to develop new wells and control their profitability. The device under consideration (a submersible telemetry system that is capable of measuring well parameters and transferring them via the communication line to the ground based control system) will allow to avoid downtime when it is extracted for indicators check.

  5. Safety Picks up "STEAM"

    Science.gov (United States)

    Roy, Ken

    2016-01-01

    This column shares safety information for the classroom. STEAM subjects--science, technology, engineering, art, and mathematics--are essential for fostering students' 21st-century skills. STEAM promotes critical-thinking skills, including analysis, assessment, categorization, classification, interpretation, justification, and prediction, and are…

  6. STEAM by Design

    Science.gov (United States)

    Keane, Linda; Keane, Mark

    2016-01-01

    We live in a designed world. STEAM by Design presents a transdisciplinary approach to learning that challenges young minds with the task of making a better world. Learning today, like life, is dynamic, connected and engaging. STEAM (Science, Technology, Environment, Engineering, Art, and Math) teaching and learning integrates information in…

  7. Steampunk: Full Steam Ahead

    Science.gov (United States)

    Campbell, Heather M.

    2010-01-01

    Steam-powered machines, anachronistic technology, clockwork automatons, gas-filled airships, tentacled monsters, fob watches, and top hats--these are all elements of steampunk. Steampunk is both speculative fiction that imagines technology evolved from steam-powered cogs and gears--instead of from electricity and computers--and a movement that…

  8. Effects of steam-treated rice straw feeding on growth, digestibility, and plasma volatile fatty acids of goats under different housing systems.

    Science.gov (United States)

    Muhammad, Naeem; Nasir, Rajput; Li, Dong; Lili, Zhang; Tian, Wang

    2014-12-01

    In order to use rice straw as forage in livestock feeding, the effects of steam-treated rice straw (at 15.5 kgf/cm(2) for 120 s) feeding on growth performance, plasma volatile fatty acid profile, and nutrient digestibility of goats were determined. Twenty male goats (18.69 ± 0.34 kg) were used in an 84-day trial. The goats were divided into four groups of five goats each to receive steam-treated (STRS) or untreated (UTRS) rice straw diet under closed house (CH) and open house (OH) systems. The results revealed that the goats fed with STRS had significantly higher dry matter (DM), organic matter (OM), crude protein (CP), neutral detergent fiber (NDF), and acid detergent fiber (ADF) digestibility; similarly, the average daily weight gain and feed conversion ratio were higher for STRS groups under both CH and OH systems than those for UTRS. The plasma protein and insulin in STRS and cholesterol in UTRS groups was higher (P  0.05) at 30 days. The plasma amylase, lipase, T3, T4 and glucagon at 30 and 60 days were not different (P > 0.05) among the groups. The plasma acetate, propionate, butyrate, and total volatile fatty acid were higher (P  0.05) on these parameters. It could be concluded that steam treatment of rice straw at 15.5 kgf/cm(2) for 120 s increased apparent nutrient digestibility, hence increased the growth and feed efficiency of growing goats.

  9. El mantenimiento en la confiabilidad y disponibilidad de un sistema de generación de vapor // Maintenance on the reliability and availability of steam boiler systems

    Directory of Open Access Journals (Sweden)

    Mayra Troncoso-Fleitas

    2011-05-01

    Full Text Available El presente trabajo tiene como objetivo revelar y agrupar los principales hallazgos de seguridaddetectados en Sistemas de Generación de Vapor, SGV, que influyen en su confiabilidad ydisponibilidad y son causados por debilidades en la función mantenimiento. Los hallazgos han sidoidentificados mediante la aplicación de Técnicas de Identificación de Peligros, TIP, como Revisionesde Seguridad, Análisis HAZOP y Análisis Qué pasa si..?, entre otras metodologías y técnicasdisponibles, a más de una treintena de instalaciones donde los SGV han cumplido funciones tanto deapoyo a la producción como a los servicios. Agrupar y analizar estos hallazgos, problemas odesviaciones de seguridad han revelado que, independientemente del grado de cultura de seguridadque presente la instalación objeto de estudio, tienen un mismo origen y requieren de accionessimilares para su gestión.Palabras claves: mantenimiento, confiabilidad, disponibilidad, seguridad, caldera, generación de vapor.__________________________________________________________________AbstractThis paper has as objective to develop and to group the main findings of safety detected in SteamBoiler Systems that influence in its reliability and availability and they are caused by weaknesses inthe function maintenance. Findings have been identified by means of the application of HazardIdentification Techniques, HIT, like Safety Revision, HAZOP Analysis, What if..? Analysis and othersmethodologies and techniques available, applied to more than a thirty of where the Steam BoilerSystems have fulfilled functions in support to the production or services. Grouping and analyzingthese findings, problems or deviations of safety have revealed that, independently of the grade ofsafety culture presents in the facility, they have common causes and they require of similar actions fortheir management.Key words: maintenance, reliability, safety, availability, steam boilers.

  10. Steam generator secondary pH during a steam generator tube rupture

    International Nuclear Information System (INIS)

    Adams, J.P.; Peterson, E.S.

    1991-12-01

    The Nuclear Regulatory Commission requires utilizes to determine the response of a pressurized water reactor to a steam generator tube rupture (SGTR) as part of the safety analysis for the plant. The SGTR analysis includes assumptions regarding the partitioning of iodine between liquid and vapor in steam generator secondary. Experimental studies have determined that the partitioning of iodine in water is very sensitive to the pH. Based on this experimental evidence, the NRC requested the INEL to perform an analytical assessment of secondary coolant system (SCS) pH during an SGTR. Design basis thermal and hydraulic calculations were used together with industry standard chemistry guidelines to determine the SCS chemical concentrations during an SGTR. These were used as input to the Facility for Analysis of Chemical Thermodynamics computer system to calculate the equilibrium pH in the SCS at various discrete time during an SGTR. The results of this analysis indicate that the SCS pH decreases from the initial value of 8.8 to approximately 6.5 by the end of the transient, independent of PWR design

  11. Human factors in industrial systems: 40 years on.

    Science.gov (United States)

    Drury, Colin G

    2008-06-01

    I evaluate the contribution of a pioneering Human Factors special issue on human factors in industrial systems. Papers on the content of the journal's first 10 years showed that industrial human factors/ergonomics (HF/E) in 1969 was quite a rarity in the journal and the society. The 12 papers in the special issue are reviewed briefly and show a wide range of topics, including traditional industrial engineering, physical HF/E, and more mainstream applications of HF/E in this domain similar to those in military and aerospace domains. The evaluation is through citations, later journal content, society technical group membership, and specific influences of Harris's own paper in the issue. The expected direct citation influence of this special issue was not found: Citation counts were in line with all papers in Human Factors. However, other journals have been founded in North America that serve industrial HF/E and provide an outlet for more papers per year than Human Factors. In addition, the industrial domain is well represented in the Human Factors and Ergonomics Society. Finally, Harris's paper has been influential in the specific area of HF/E in inspection. Industrial HF/E is now more accepted within the HF/E community, although largely in the physical ergonomics subspecialty. There is now evidence of use of HF/E techniques more broadly in industry, including service as well manufacturing enterprises.

  12. Development of a system for monitoring and diagnosis of steam generator tubes using artificial intelligence techniques on Eddy Current Test signals

    Energy Technology Data Exchange (ETDEWEB)

    Mesquita, Roberto Navarro de [Instituto de Pesquisas Energeticas e Nucleares (IPEN), Sao Paulo, SP (Brazil). Centro de Monitoracao e Diagnostico]|[Sao Paulo Univ., SP (Brazil); Ting, Daniel Kao Sun [Instituto de Pesquisas Energeticas e Nucleares (IPEN), Sao Paulo, SP (Brazil). Centro de Monitoracao e Diagnostico; Cabral, Eduardo Lobo C. [Sao Paulo Univ., SP (Brazil); Lopez, Luis A. Negro M. [Faculdade de Engenharia Industrial, Sao Bernardo do Campo, SP (Brazil); Upadhyaya, Belle R. [Tennessee Univ., Knoxville, TN (United States)

    2002-07-01

    New classification and feature extraction methods for steam generator tube defects are being developed by IPEN/CNEN-SP in cooperation with UTK to improve a monitoring and diagnosis system for classification and characterization of steam generator tube defects using Eddy Current Testing (ECT) signals. The first methodology being developed uses a set of feature extraction methods applied to different tube defect type ECT signals and each obtained feature vector is projected into a bi-dimensional map obtained by a Self-Organizing Map neural network. This methodology allows an optimal feature extraction method selection for the defect type classification. Other approach is being developed using tubes with different manufactured defect types which are tested using MIZ-17ET equipment with 4 sets of probes (two different diameter). A fuzzy inference system will be used to build a knowledge base for these defects. These methodology and algorithms will be integrated into an automated diagnosis system being developed with UTK, which is designed to read both on-line acquired data, as well as stored data files. These commercial software tools are the ones usually utilized in nuclear power plants. (author)

  13. Condensing of steam in flue gas using a heat pump system in relation to a wood chip fired boiler. Roeggaskondensering med varmepumpe paa flisfyrede kedelanlaeg

    Energy Technology Data Exchange (ETDEWEB)

    Petersen, B.; Evald, A.; Vogel, G.; Bisgaard, C.

    1989-10-15

    The aim of this report is to describe existing methods for condensing steam water in flue gas in relation to combustion of forest biomas, and to describe the implementation of a plant for condensing of water in flue gas on an existing installation for combustion of wood chips. Condensing of water in flue gas, is specially interesting, because of the high content of water in forest biomas. The actual installation for the condensing of water is special, because it include a heat pump system. In this system the inlet air is humidified and heated in a heat exchanger by the flue gas. This system makes it possible to condense approximately all the water in the flue gas. It is shown, that an installation for condensing of steam water in flue gas is an advantage from an economic point of view; the pay back period for the investment will be about three years. Measurements on the installation has shown that the implementation of a plant for condensing the water in the flue gas reduces the pollution from the flue gas of approximately 85% for the emission of particles and approximately 25% for the emission of Co{sub 2} and NO{sub x}. (author).

  14. New Industrial Park Energy Supply (NIPES): a method of efficiently supplying energy to a community of industrial users

    Energy Technology Data Exchange (ETDEWEB)

    1984-08-01

    The New Industrial Park Energy Supply (NIPES) concept allows the use of coal by small as well as large industrial users. The NIPES concept consists of a system of Energy Supply Stations groups of cogeneration plants) and steam transmission lines that supplies process heat and electricity to multiple existing and/or new users in an industrial park(s) setting. The Energy Supply Stations grow along with the industrial park(s) as new industries are attracted by a reliable reasonably priced energy source. The growth of the Energy Supply Stations over a period of years allows the introduction of new energy sources and technologies as they become established. This report describes the generic NIPES concept and the results of the evaluation of a specific NIPES system for the Lake Charles, Louisiana, area. A ten-year process steam load growth scenario is developed including both new and existing industrial users. During the initial years of the growth scenario, process steam is supplied to the industrial users by several coal-fired plants. Later, as the process steam load develops, a two-unit nuclear plant is integrated into the specific NIPES system. An evaluation is also performed for a NIPES system consisting of all coal-fired plants. The specific NIPES system is compared to: (1) individual user owned oil-fired facilities for existing industrial users; and (2) individual user owned coal-fired facilities for new industrial plants. A financial analysis is performed to determine the total economic advantages associated with the NIPES system: savings in a steam costs for industrial users, potential return on investment for investors.

  15. New Industrial Park Energy Supply (NIPES): a method of efficiently supplying energy to a community of industrial users

    International Nuclear Information System (INIS)

    1984-08-01

    The New Industrial Park Energy Supply (NIPES) concept allows the use of coal by small as well as large industrial users. The NIPES concept consists of a system of Energy Supply Stations groups of cogeneration plants) and steam transmission lines that supplies process heat and electricity to multiple existing and/or new users in an industrial park(s) setting. The Energy Supply Stations grow along with the industrial park(s) as new industries are attracted by a reliable reasonably priced energy source. The growth of the Energy Supply Stations over a period of years allows the introduction of new energy sources and technologies as they become established. This report describes the generic NIPES concept and the results of the evaluation of a specific NIPES system for the Lake Charles, Louisiana, area. A ten-year process steam load growth scenario is developed including both new and existing industrial users. During the initial years of the growth scenario, process steam is supplied to the industrial users by several coal-fired plants. Later, as the process steam load develops, a two-unit nuclear plant is integrated into the specific NIPES system. An evaluation is also performed for a NIPES system consisting of all coal-fired plants. The specific NIPES system is compared to: (1) individual user owned oil-fired facilities for existing industrial users; and (2) individual user owned coal-fired facilities for new industrial plants. A financial analysis is performed to determine the total economic advantages associated with the NIPES system: savings in a steam costs for industrial users, potential return on investment for investors

  16. Intelligent data retrieval in the industry experience advisor expert system

    International Nuclear Information System (INIS)

    Swisshelm, J.D.

    1991-01-01

    ABB Impell Corporation developed a prototype expert system called the Industry Experience Advisor for Florida Power and Light Company. This expert system assists plant engineers in evaluating design changes against previous nuclear industry experience. Previous experience is in the form of root causes or lessons learned of past events. The root-cause statements were developed from an engineering review of important event documents [US Nuclear Regulatory Commission information notices (INs) and information bulletins (IBs) and the Institute of Nuclear Power Operations safety evaluation reports and significant operating experience reports]. This paper describes the project that is currently expanding the prototype into a production system for use at a nuclear plant site. The Industry Experience Advisor should be ready for production release by the end of 1991. It will include knowledge of important events through 1990. In 1992 and in each following year, an update will be released adding the previous year's events

  17. Next Generation Steam Cracking Reactor Concept

    NARCIS (Netherlands)

    Van Goethem, M.W.M.

    2010-01-01

    The steam cracking process is an important asset in the hydrocarbon processing industry. The main products are lower olefins and hydrogen, with ethylene being the world's largest volume organic chemical at a worldwide capacity of ~ 120 million tonnes per year. Feed stocks are hydrocarbons such as:

  18. Information security of industrial control systems: possible attack vectors and protection methods

    Directory of Open Access Journals (Sweden)

    Ignatiy A. Grachkov

    2018-03-01

    obtaining unauthorized access to industrial control systems using the Shodan search engine is described and recommendations how to ensure information security of the industrial control system are given.

  19. Urban Integrated Industrial Cogeneration Systems Analysis. Phase II final report

    Energy Technology Data Exchange (ETDEWEB)

    1984-01-01

    Through the Urban Integrated Industrial Cogeneration Systems Analysis (UIICSA), the City of Chicago embarked upon an ambitious effort to identify the measure the overall industrial cogeneration market in the city and to evaluate in detail the most promising market opportunities. This report discusses the background of the work completed during Phase II of the UIICSA and presents the results of economic feasibility studies conducted for three potential cogeneration sites in Chicago. Phase II focused on the feasibility of cogeneration at the three most promising sites: the Stockyards and Calumet industrial areas, and the Ford City commercial/industrial complex. Each feasibility case study considered the energy load requirements of the existing facilities at the site and the potential for attracting and serving new growth in the area. Alternative fuels and technologies, and ownership and financing options were also incorporated into the case studies. Finally, site specific considerations such as development incentives, zoning and building code restrictions and environmental requirements were investigated.

  20. Review of neutron radiographic applications in industrial and biological systems

    International Nuclear Information System (INIS)

    Ashraf, M.M.; Khan, A.R.

    1992-10-01

    Neutron radiography is a non-destructive testing technique and is being used worldwide for the design and the development of reactor fuels for research and power reactors. It is also being used for non-destructive examination of nuclear industrial products. In addition to its explosives and other industrial sectors. In addition to its applications in industrial sectors, the technique is widely used for research and development activities in biological systems. A review of technical applications of neutron radiography in different fields particularly in nuclear fuel management, aerospace industry, explosives and biology is presented. The methodology of neutron radiography is also discussed in detail along with the advantages of the technique. In addition, the potential of the neutron radiography facility at PINSTECH has been described. (author)

  1. Implementing Quality and Health/Safety Systems in the Hospitality Industry. A Comparison with the Aluminium Industry in Norway

    OpenAIRE

    Olsen, Odd Einar; Lindøe, Preben H.

    2004-01-01

    This paper discusses mechanisms facilitating the implementation and merging of Occupational Health and Safety (OHS) management and Quality Management Systems (QMS) in the hospitality industry in Norway. An earlier study concluded that combining a quality system of food control with regulation of OHS seems to be a healthy recipe for the hospitality industry in Norway (Lindøe & Lie, 2002). This study goes a step further by addressing issues regarding the industrial context, industrial relations...

  2. Protein design in systems metabolic engineering for industrial strain development.

    Science.gov (United States)

    Chen, Zhen; Zeng, An-Ping

    2013-05-01

    Accelerating the process of industrial bacterial host strain development, aimed at increasing productivity, generating new bio-products or utilizing alternative feedstocks, requires the integration of complementary approaches to manipulate cellular metabolism and regulatory networks. Systems metabolic engineering extends the concept of classical metabolic engineering to the systems level by incorporating the techniques used in systems biology and synthetic biology, and offers a framework for the development of the next generation of industrial strains. As one of the most useful tools of systems metabolic engineering, protein design allows us to design and optimize cellular metabolism at a molecular level. Here, we review the current strategies of protein design for engineering cellular synthetic pathways, metabolic control systems and signaling pathways, and highlight the challenges of this subfield within the context of systems metabolic engineering. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  3. Attacks to Cryptography Protocols of Wireless Industrial Communication Systems

    Directory of Open Access Journals (Sweden)

    Tomas Ondrasina

    2010-01-01

    Full Text Available The paper deals with problems of safety and security principles within wireless industrial communication systems. First safety requirements to wireless industrial communication system, summarisation of attack methods and the available measures for risks elimination are described with orientation to safety critical applications. The mainly part is oriented to identification of risks and summarisation of defensive methods of wireless communication based on cryptographic techniques. Practical part the cryptoanalytic’s attacks to COTS (Commercial Off-The-Shelf wireless communications are mentioned based on the IEEE 802.11 standards.

  4. Industrial application of PV/T solar energy systems

    International Nuclear Information System (INIS)

    Kalogirou, S.A.; Tripanagnostopoulos, Y.

    2007-01-01

    Hybrid photovoltaic/thermal (PV/T) systems consist of PV modules and heat extraction units mounted together. These systems can simultaneously provide electrical and thermal energy, thus achieving a higher energy conversion rate of the absorbed solar radiation than plain photovoltaics. Industries show high demand of energy for both heat and electricity and the hybrid PV/T systems could be used in order to meet this requirement. In this paper the application aspects in the industry of PV/T systems with water heat extraction is presented. The systems are analyzed with TRNSYS program for three locations Nicosia, Athens and Madison that are located at different latitudes. The system comprises 300 m 2 of hybrid PV/T collectors producing both electricity and thermal energy and a 10 m 3 water storage tank. The work includes the study of an industrial process heat system operated at two load supply temperatures of 60 deg. C and 80 deg. C. The results show that the electrical production of the system, employing polycrystalline solar cells, is more than the amorphous ones but the solar thermal contribution is slightly lower. A non-hybrid PV system produces about 25% more electrical energy but the present system covers also, depending on the location, a large percentage of the thermal energy requirement of the industry considered. The economic viability of the systems is proven, as positive life cycle savings are obtained in the case of hybrid systems and the savings are increased for higher load temperature applications. Additionally, although amorphous silicon panels are much less efficient than the polycrystalline ones, better economic figures are obtained due to their lower initial cost, i.e., they have better cost/benefit ratio

  5. Rotating diffuser for pressure recovery in a steam cooling circuit of a gas turbine

    Science.gov (United States)

    Eldrid, Sacheverel Q.; Salamah, Samir A.; DeStefano, Thomas Daniel

    2002-01-01

    The buckets of a gas turbine are steam-cooled via a bore tube assembly having concentric supply and spent cooling steam return passages rotating with the rotor. A diffuser is provided in the return passage to reduce the pressure drop. In a combined cycle system, the spent return cooling steam with reduced pressure drop is combined with reheat steam from a heat recovery steam generator for flow to the intermediate pressure turbine. The exhaust steam from the high pressure turbine of the combined cycle unit supplies cooling steam to the supply conduit of the gas turbine.

  6. On-Line Condition Monitoring System for High Level Trip Water in Steam Boiler’s Drum

    Directory of Open Access Journals (Sweden)

    Ismail Alnaimi Firas B.

    2014-07-01

    Full Text Available This paper presents a monitoring technique using Artificial Neural Networks (ANN with four different training algorithms for high level water in steam boiler’s drum. Four Back-Propagations neural networks multidimensional minimization algorithms have been utilized. Real time data were recorded from power plant located in Malaysia. The developed relevant variables were selected based on a combination of theory, experience and execution phases of the model. The Root Mean Square (RMS Error has been used to compare the results of one and two hidden layer (1HL, (2HL ANN structures

  7. Market development directory for solar industrial process heat systems

    Energy Technology Data Exchange (ETDEWEB)

    None

    1980-02-01

    The purpose of this directory is to provide a basis for market development activities through a location listing of key trade associations, trade periodicals, and key firms for three target groups. Potential industrial users and potential IPH system designers were identified as the prime targets for market development activities. The bulk of the directory is a listing of these two groups. The third group, solar IPH equipment manufacturers, was included to provide an information source for potential industrial users and potential IPH system designers. Trade associates and their publications are listed for selected four-digit Standard Industrial Code (SIC) industries. Since industries requiring relatively lower temperature process heat probably will comprise most of the near-term market for solar IPH systems, the 80 SIC's included in this chapter have process temperature requirements less than 350/sup 0/F. Some key statistics and a location list of the largest plants (according to number of employees) in each state are included for 15 of the 80 SIC's. Architectural/engineering and consulting firms are listed which are known to have solar experience. Professional associated and periodicals to which information on solar IPH sytstems may be directed also are included. Solar equipment manufacturers and their associations are listed. The listing is based on the SERI Solar Energy Information Data Base (SEIDB).

  8. Wasteless combined aggregate-coal-fired steam-generator/melting-converter

    International Nuclear Information System (INIS)

    Pioro, L.S.; Pioro, I.L.

    2003-01-01

    A method of reprocessing coal sludge and ash into granulate for the building industry in a combined wasteless aggregate-steam-generator/melting-converter was developed and tested. The method involves melting sludge and ash from coal-fired steam-generators of power plants in a melting-converter installed under the steam-generator, with direct sludge drain from the steam generator combustion chamber. The direct drain of sludge into converter allows burnup of coal with high ash levels in the steam-generator without an additional source of ignition (natural gas, heating oil, etc.). Specific to the melting process is the use of a gas-air mixture with direct combustion inside a melt. This feature provides melt bubbling and helps to achieve maximum heat transfer from combustion products to the melt, to improve mixing, to increase rate of chemical reactions and to improve the conditions for burning the carbon residue from the sludge and ash. The 'gross' thermal efficiency of the combined aggregate is about 93% and the converter capacity is about 18 t of melt in 100 min. The experimental data for different aspects of the proposed method are presented. The effective ash/charging materials feeding system is also discussed. The reprocessed coal ash and sludge in the form of granules can be used as fillers for concretes and as additives in the production of cement, bricks and other building materials

  9. Cyber Security Testing and Training Programs for Industrial Control Systems

    Energy Technology Data Exchange (ETDEWEB)

    Daniel Noyes

    2012-03-01

    Service providers rely on industrial control systems (ICS) to manage the flow of water at dams, open breakers on power grids, control ventilation and cooling in nuclear power plants, and more. In today's interconnected environment, this can present a serious cyber security challenge. To combat this growing challenge, government, private industry, and academia are working together to reduce cyber risks. The Idaho National Laboratory (INL) is a key contributor to the Department of Energy National SCADA Test Bed (NSTB) and the Department of Homeland Security (DHS) Control Systems Security Program (CSSP), both of which focus on improving the overall security posture of ICS in the national critical infrastructure. In support of the NSTB, INL hosts a dedicated SCADA testing facility which consists of multiple control systems supplied by leading national and international manufacturers. Within the test bed, INL researchers systematically examine control system components and work to identify vulnerabilities. In support of the CSSP, INL develops and conducts training courses which are designed to increase awareness and defensive capabilities for IT/Control System professionals. These trainings vary from web-based cyber security trainings for control systems engineers to more advanced hands-on training that culminates with a Red Team/ Blue Team exercise that is conducted within an actual control systems environment. INL also provides staffing and operational support to the DHS Industrial Control Systems Cyber Emergency Response Team (ICS-CERT) Security Operations Center which responds to and analyzes control systems cyber incidents across the 18 US critical infrastructure sectors.

  10. Cyber Security Testing and Training Programs for Industrial Control Systems

    International Nuclear Information System (INIS)

    Noyes, Daniel

    2012-01-01

    Service providers rely on industrial control systems (ICS) to manage the flow of water at dams, open breakers on power grids, control ventilation and cooling in nuclear power plants, and more. In today's interconnected environment, this can present a serious cyber security challenge. To combat this growing challenge, government, private industry, and academia are working together to reduce cyber risks. The Idaho National Laboratory (INL) is a key contributor to the Department of Energy National SCADA Test Bed (NSTB) and the Department of Homeland Security (DHS) Control Systems Security Program (CSSP), both of which focus on improving the overall security posture of ICS in the national critical infrastructure. In support of the NSTB, INL hosts a dedicated SCADA testing facility which consists of multiple control systems supplied by leading national and international manufacturers. Within the test bed, INL researchers systematically examine control system components and work to identify vulnerabilities. In support of the CSSP, INL develops and conducts training courses which are designed to increase awareness and defensive capabilities for IT/Control System professionals. These trainings vary from web-based cyber security trainings for control systems engineers to more advanced hands-on training that culminates with a Red Team/ Blue Team exercise that is conducted within an actual control systems environment. INL also provides staffing and operational support to the DHS Industrial Control Systems Cyber Emergency Response Team (ICS-CERT) Security Operations Center which responds to and analyzes control systems cyber incidents across the 18 US critical infrastructure sectors.

  11. Carboy Security Testing and Training Programs for Industrial Control Systems

    International Nuclear Information System (INIS)

    Noyes, Daniel

    2012-01-01

    Service providers rely on industrial control systems (ICS) to manage the flow of water at dams, open breakers on power grids, control ventilation and cooling in nuclear power plants, and more. In today's interconnected environment, this can present a serious cyber security challenge. To combat this growing challenge, government, private industry, and academia are working together to reduce cyber risks. The Idaho National Laboratory (INL) is a key contributor to the Department of Energy National SCADA Test Bed (NSTB) and the Department of Homeland Security (DHS) Control Systems Security Program (CSSP), both of which focus on improving the overall security posture of ICS in the national critical infrastructure. In support of the NSTB, INL hosts a dedicated SCADA testing facility which consists of multiple control systems supplied by leading national and international manufacturers. Within the test bed, INL researchers systematically examine control system components and work to identify vulnerabilities. In support of the CSSP, INL develops and conducts training courses which are designed to increase awareness and defensive capabilities for IT/Control System professionals. These training vary from web-based cyber security training for control systems engineers to more advanced hands-on training that culminates with a Red Team/Blue Team exercise that is conducted within an actual control systems environment. INL also provides staffing and operational support to the DHS Industrial Control Systems Cyber Emergency Response Team (ICS-CERT) Security Operations Center which responds to and analyzes control systems cyber incidents across the 18 US critical infrastructure sectors

  12. Expert system for testing industrial processes and determining sensor status

    Science.gov (United States)

    Gross, Kenneth C.; Singer, Ralph M.

    1998-01-01

    A method and system for monitoring both an industrial process and a sensor. The method and system include determining a minimum number of sensor pairs needed to test the industrial process as well as the sensor for evaluating the state of operation of both. The technique further includes generating a first and second signal characteristic of an industrial process variable. After obtaining two signals associated with one physical variable, a difference function is obtained by determining the arithmetic difference between the pair of signals over time. A frequency domain transformation is made of the difference function to obtain Fourier modes describing a composite function. A residual function is obtained by subtracting the composite function from the difference function and the residual function (free of nonwhite noise) is analyzed by a statistical probability ratio test.

  13. Expert system for testing industrial processes and determining sensor status

    Science.gov (United States)

    Gross, K.C.; Singer, R.M.

    1998-06-02

    A method and system are disclosed for monitoring both an industrial process and a sensor. The method and system include determining a minimum number of sensor pairs needed to test the industrial process as well as the sensor for evaluating the state of operation of both. The technique further includes generating a first and second signal characteristic of an industrial process variable. After obtaining two signals associated with one physical variable, a difference function is obtained by determining the arithmetic difference between the pair of signals over time. A frequency domain transformation is made of the difference function to obtain Fourier modes describing a composite function. A residual function is obtained by subtracting the composite function from the difference function and the residual function (free of nonwhite noise) is analyzed by a statistical probability ratio test. 24 figs.

  14. Solar steam nanobubbles.

    Science.gov (United States)

    Polman, Albert

    2013-01-22

    Silica-gold core-shell nanoparticles that are immersed in water act as efficient nanoscale generators of steam when illuminated with sunlight. In their paper in this issue of ACS Nano, Halas, Nordlander, and co-workers demonstrate this intriguing phenomenon that results from the nucleation of steam at the surface of individual nanoparticles that are heated by the sun. The same effect is also used to demonstrate distillation of ethanol. The solar steam nanobubble generation phenomenon results from the complex interplay of many different phenomena that occur at the nanoscale, and can find a broad range of applications.

  15. Industrial Unionism and Its Bargaining Correlates in Nigeria Industrial Relations System

    OpenAIRE

    Francis C. Anyim; Joy Onyinyechi Ekwoaba; Adedoyinsola Olajumoke Shonuga

    2013-01-01

    Between 1960-1966, industrial relations system in Nigeria was based on Laissez-faire doctrine or voluntary ethic. The colonial trade union ordinance of 1938 allowed any five or more persons to form trade unions. The trend led to the proliferation of over 1000 mushroom unions which were not well organized and badly managed. Besides, all was not well with the organization, administration, finance, leadership and foreign relations of the unions. It was against this backdrop that government initi...

  16. Development of 52 inch last stage blade for steam turbine

    International Nuclear Information System (INIS)

    Kadoya, Yoshiki; Harada, Masakatsu; Watanabe, Eiichiro

    1985-01-01

    Mitsubishi Heavy Industries, Ltd. has developed the last stage blades with 1320 mm length for a 1800 rpm LP turbine, and the verification by rotating vibration test using actual blades was finished, thus the blades were completed. In a nuclear power plant with an A-PWR of 3800 MW thermal output, the 1350 MW steam turbine has one HP turbine and three LP turbines coupled in tandem, and the optimum last stage blades for the LP turbines became the 1320 mm blades. The completion of these blades largely contributes to the improvement of thermal efficiency and the increase of generator output in large nuclear power plants, and has the possibility to decrease three LP turbines to two in 900 MW plants, which reduces the construction cost. The velocity energy of steam coming out of last stage blades is abandoned as exhaust loss in a condenser, which is the largest loss in a turbine. The increase of exhaust area using long blades reduces this loss. The economy of the 1320 mm blades, the features of the 1320 mm blades, the aerodynamic design and its verification, the prevention of the erosion of the 1320 mm blades due to wet steam, the strength design, the anti-vibration design and its verification, and the CAD/CAM system are reported. (Kako, I.)

  17. Dismantling of the 50 MW steam generator test facility

    International Nuclear Information System (INIS)

    Nakai, S.; Onojima, T.; Yamamoto, S.; Akai, M.; Isozaki, T.; Gunji, M.; Yatabe, T.

    1997-01-01

    We have been dismantling the 50MW Steam Generator Test Facility (50MWSGTF). The objectives of the dismantling are reuse of sodium components to a planned large scale thermal hydraulics sodium test facility and the material examination of component that have been operated for long time in sodium. The facility consisted of primary sodium loop with sodium heater by gas burner as heat source instead of reactor, secondary sodium loop with auxiliary cooling system (ACS) and water/steam system with steam temperature and pressure reducer instead of turbine. It simulated the 1 loop of the Monju cooling system. The rated power of the facility was 50MWt and it was about 1/5 of the Monju power plant. Several sodium removal methods are applied. As for the components to be dismantled such as piping, intermediate heat exchanger (IHX), air cooled heat exchangers (AC), sodium is removed by steam with nitrogen gas in the air or sodium is burned in the air. As for steam generators which material tests are planned, sodium is removed by steam injection with nitrogen gas to the steam generator. The steam generator vessel is filled with nitrogen and no air in the steam generator during sodium removal. As for sodium pumps, pump internal structure is pulled out from the casing and installed into the tank. After the installation, sodium is removed by the same method of steam generator. As for relatively small reuse components such as sodium valves, electromagnet flow meters (EMFs) etc., sodium is removed by alcohol process. (author)

  18. A systems approach to the South African dairy industry

    African Journals Online (AJOL)

    Elsabe Gagiano

    The South African food cost review: 2007. Markets and Economic Research Centre, NAMC and Department of Agriculture, Pretoria, South Africa. Scholtz, M.M., 2007. South African dairy industry needs a systems approach. Nat. Milk Rec. Impr. Scheme. Newsletter, 12, 24. Sidwell, B., 2008. The boom beyond commodities: A ...

  19. Post-processing procedure for industrial quantum key distribution systems

    International Nuclear Information System (INIS)

    Kiktenko, Evgeny; Trushechkin, Anton; Fedorov, Aleksey; Kurochkin, Yury

    2016-01-01

    We present algorithmic solutions aimed on post-processing procedure for industrial quantum key distribution systems with hardware sifting. The main steps of the procedure are error correction, parameter estimation, and privacy amplification. Authentication of classical public communication channel is also considered. (paper)

  20. A systems approach to the South African dairy industry | Scholtz ...

    African Journals Online (AJOL)

    ... is substantially better, viz. the difference between cows in milk recording and those that are not, as far as the productive herd life is concerned, is an improvement of 43%, and in milk production 81%. World-wide agricultural production is increasingly practiced in a systems relationship. The South African dairy industry must ...

  1. Developing National Systems of Innovation: University-Industry ...

    International Development Research Centre (IDRC) Digital Library (Canada)

    30 janv. 2015 ... Developing National Systems of Innovation: University-Industry Interactions in the Global South. Book cover Developing ... of Campinas, Brazil. Glenda Kruss is research director at the Human Sciences Research Council, South Africa. Keun Lee is professor at Seoul National University, South Korea.

  2. Radon space techniques for the evaluation of industrial tomography systems

    International Nuclear Information System (INIS)

    Burge, R.E.; Wombell, R.J.; Belchamber, R.M.; Betteridge, D.; Lilley, T.

    1987-01-01

    Computerised tomography (CT) is a powerful tool in medicine, and would be well suited to a wide range of industrial applications, particularly non-destructive testing. However, the very diversity of uses makes the production of a standardised scanner impossible. Systems for an industrial use will have to be designed with a problem in mind. An approach is presented for the analysis of CT scanning systems to help in the design problem. It first describes a system in terms of the sampling of the Radon transform of the object and then uses this information to produce a spatial description of the performance of a scanning system in terms of data collection. This description is called a resolution map and it is shown how the resolution map can be related to the object under study. (author)

  3. Startup of the experimental physics industrial control system at NSTX

    International Nuclear Information System (INIS)

    Sichta, P.; Dong, J.

    1999-01-01

    The Experimental Physics Industrial Control System (EPICS) is a set of software which is being used as the basis of the National Spherical Torus Experiment's (NSTX) Process Control System, a major element of the NSTX's Central Instrumentation and Control System. EPICS is a result of a co-development effort started by several US Department of Energy National Laboratories. EPICS is actively supported through an international collaboration made up of government and industrial users. EPICS' good points include portability, scalability, and extensibility. A drawback for small experiments is that a wide range of software skills are necessary to get the software tools running for the process engineers. The authors' experience in designing, developing, operating, and maintaining NSTX's EPICS (system) will be reviewed

  4. Startup of the experimental physics industrial control system at NSTX

    Energy Technology Data Exchange (ETDEWEB)

    Sichta, P.; Dong, J.

    1999-12-17

    The Experimental Physics Industrial Control System (EPICS) is a set of software which is being used as the basis of the National Spherical Torus Experiment's (NSTX) Process Control System, a major element of the NSTX's Central Instrumentation and Control System. EPICS is a result of a co-development effort started by several US Department of Energy National Laboratories. EPICS is actively supported through an international collaboration made up of government and industrial users. EPICS' good points include portability, scalability, and extensibility. A drawback for small experiments is that a wide range of software skills are necessary to get the software tools running for the process engineers. The authors' experience in designing, developing, operating, and maintaining NSTX's EPICS (system) will be reviewed.

  5. Biophysical Evaluation of SonoSteam®:

    DEFF Research Database (Denmark)

    Andersen, Ann Zahle; Duelund, Lars; Brewer, Jonathan R.

    /response relationship between SonoSteam treatment time and changes in collagen I, and a depth dependency in bacterial reduction, which points toward CFU counts overestimating total bacterial reduction. In conclusion the biophysical methods provide a less biased, reproducible and highly detailed system description......In this study we employ a biophysical and molecular approach for the investigation of qualitative and quantitative changes in both food surface and bacteria upon surface decontamination by SonoSteam®. SonoSteam® is a recently developed method of food surface decontamination, which employs steam...... and ultrasound for effective heat transfer and short treatment times, resulting in significant reduction in surface bacteria. An efficient decontamination method should be cheap and fast, while eliminating harmful microorganism without decreasing the quality of the food. However, all known methods represent...

  6. Steam gasification of wood biomass in a fluidized biocatalytic system bed gasifier: A model development and validation using experiment and Boubaker Polynomials Expansion Scheme BPES

    Directory of Open Access Journals (Sweden)

    Luigi Vecchione

    2015-07-01

    Full Text Available One of the most important issues in biomass biocatalytic gasification is the correct prediction of gasification products, with particular attention to the Topping Atmosphere Residues (TARs. In this work, performedwithin the European 7FP UNIfHY project, we develops and validate experimentally a model which is able of predicting the outputs,including TARs, of a steam-fluidized bed biomass gasifier. Pine wood was chosen as biomass feedstock: the products obtained in pyrolysis tests are the relevant model input. Hydrodynamics and chemical properties of the reacting system are considered: the hydrodynamic approach is based on the two phase theory of fluidization, meanwhile the chemical model is based on the kinetic equations for the heterogeneous and homogenous reactions. The derived differentials equations for the gasifier at steady state were implemented MATLAB. Solution was consecutively carried out using the Boubaker Polynomials Expansion Scheme by varying steam/biomass ratio (0.5-1 and operating temperature (750-850°C.The comparison between models and experimental results showed that the model is able of predicting gas mole fractions and production rate including most of the representative TARs compounds

  7. Evaluation of food safety management systems in Serbian dairy industry

    OpenAIRE

    Tomašević, Igor; Šmigić, Nada; Đekić, Ilija; Zarić, Vlade; Tomić, Nikola; Miocinovic, Jelena; Rajkovic, Andreja

    2016-01-01

    This paper reports incentives, costs, difficulties and benefits of food safety management systems implementation in the Serbian dairy industry. The survey involved 27 food business operators with the national milk and dairy market share of 65 %. Almost two thirds of the assessed dairy producers (70.4 %) claimed that they had a fully operational and certified HACCP system in place, while 29.6 % implemented HACCP, but had no third party certification. ISO 22000 was implemented and certified in ...

  8. Real industry technology learning systems for tertiary teaching

    OpenAIRE

    Cosby, A; Flavel, R; McDonnell, S; Gregory, S; Trotter, M

    2017-01-01

    A collaborative project between seven universities, the SmartFarm Learning Hub (the Hub) aims to increase the knowledge and skill base of students studying agriculture and agribusiness in the latest agri-tech tools and systems. One motivation for the Hub is the current skills shortage in the agricultural industry and the challenge for university education to keep pace with the rapidly developing agri-tech systems and tools. The Hub will host numerous learning modules which use real industr...

  9. Industrialization

    African Journals Online (AJOL)

    Lucy

    importantly exploiting cheap labour for industrial purposes from the native population. 13 . During the colonial era manufacturing in the continent was generally at the handicraft and small scale levels. In some colonies this was supplemented by some relatively complex industries producing mainly for export, but also ...

  10. Shiraz solar power plant operation with steam engine

    International Nuclear Information System (INIS)

    Yaghoubi, M.; Azizian, K.

    2004-01-01

    The present industrial developments and daily growing need of energy, as well as economical and environmental problem caused by fossil fuels consumption, resulted certain constraint for the future demand of energy. During the past two decades great attention has been made to use renewable energy for different sectors. In this regard for the first time in Iran, design and construction of a 250 K W Solar power plant in Shiraz, Iran is being carried out and it will go to operation within next year. The important elements of this power plant is an oil cycle and a steam cycle, and several studies have been done about design and operation of this power plant, both for steady state and transient conditions. For the steam cycle, initially a steam turbine was chosen and due to certain limitation it has been replaced by a steam engine. The steam engine is able to produce electricity with hot or saturated vapor at different pressures and temperatures. In this article, the effects of installing a steam engine and changing its vapor inlet pressure and also the effects of sending hot or saturated vapor to generate electricity are studied. Various cycle performance and daily electricity production are determined. The effects of oil cycle temperature on the collector field efficiency, and daily, monthly and annual amount of electricity production is calculated. Results are compared with the steam cycle output when it contains a steam turbine. It is found that with a steam engine it is possible to produce more annual electricity for certain conditions

  11. Stereo optical guidance system for control of industrial robots

    Science.gov (United States)

    Powell, Bradley W. (Inventor); Rodgers, Mike H. (Inventor)

    1992-01-01

    A device for the generation of basic electrical signals which are supplied to a computerized processing complex for the operation of industrial robots. The system includes a stereo mirror arrangement for the projection of views from opposite sides of a visible indicia formed on a workpiece. The views are projected onto independent halves of the retina of a single camera. The camera retina is of the CCD (charge-coupled-device) type and is therefore capable of providing signals in response to the image projected thereupon. These signals are then processed for control of industrial robots or similar devices.

  12. Steam generator waterlancing at DNGS

    International Nuclear Information System (INIS)

    Seppala, D.; Malaugh, J.

    1995-01-01

    Darlington Nuclear Generating Station (DNGS) is a four 900 MW Unit nuclear station forming part of the Ontario Hydro East System. There are four identical steam generators(SGs) per reactor unit. The Darlington SGs are vertical heat exchangers with an inverted U-tube bundle in a cylindrical shell. The DNGS Nuclear Plant Life Assurance Group , a department of DNGS Engineering Services have taken a Proactive Approach to ensure long term SG integrity. Instead of waiting until the tubesheets are covered by a substantial and established hard deposit; DNGS plan to clean each steam generator's tubesheet, first half lattice tube support assembly and bottom of the thermal plate every four years. The ten year business plan provides for cleaning and inspection to be conducted on all four SGs in each unit during maintenance outages (currently scheduled for every four years)

  13. French steam generator

    International Nuclear Information System (INIS)

    Remond, A.

    1986-01-01

    After recalling the potential damage mode of tubes of steam generator, the author recalls the safety criteria used in France. The improvements and the process of damage prejudice and reparation for tubular bundle are presented [fr

  14. Steam cleaning device

    International Nuclear Information System (INIS)

    Karaki, Mikio; Muraoka, Shoichi.

    1985-01-01

    Purpose: To clean complicated and long objects to be cleaned having a structure like that of nuclear reactor fuel assembly. Constitution: Steams are blown from the bottom of a fuel assembly and soon condensated initially at the bottom of a vertical water tank due to water filled therein. Then, since water in the tank is warmed nearly to the saturation temperature, purified water is supplied from a injection device below to the injection device above the water tank on every device. In this way, since purified water is sprayed successively from below to above and steams are condensated in each of the places, the entire fuel assembly elongated in the vertical direction can be cleaned completely. Water in the reservoir goes upward like the steam flow and is drained together with the eliminated contaminations through an overflow pipe. After the cleaning has been completed, a main steam valve is closed and the drain valve is opened to drain water. (Kawakami, Y.)

  15. Method for operating a steam turbine of the nuclear type with electronic reheat control of a cycle steam reheater

    International Nuclear Information System (INIS)

    Luongo, M.C.

    1975-01-01

    An electronic system is provided for operating a nuclear electric power plant with electronic steam reheating control applied to the nuclear turbine system in response to low pressure turbine temperatures, and the control is adapted to operate in a plurality of different automatic control modes to control reheating steam flow and other steam conditions. Each of the modes of control permit turbine temperature variations within predetermined constraints and according to predetermined functions of time. (Official Gazette)

  16. Large nuclear steam turbine plants

    International Nuclear Information System (INIS)

    Urushidani, Haruo; Moriya, Shin-ichi; Tsuji, Kunio; Fujita, Isao; Ebata, Sakae; Nagai, Yoji.

    1986-01-01

    The technical development of the large capacity steam turbines for ABWR plants was partially completed, and that in progress is expected to be completed soon. In this report, the outline of those new technologies is described. As the technologies for increasing the capacity and heightening the efficiency, 52 in long blades and moisture separating heaters are explained. Besides, in the large bore butterfly valves developed for making the layout compact, the effect of thermal efficiency rise due to the reduction of pressure loss can be expected. As the new technology on the system side, the simplification of the turbine system and the effect of heightening the thermal efficiency by high pressure and low pressure drain pumping-up method based on the recent improvement of feed water quality are discussed. As for nuclear steam turbines, the actual records of performance of 1100 MW class, the largest output at present, have been obtained, and as a next large capacity machine, the development of a steam turbine of 1300 MWe class for an ABWR plant is in progress. It can be expected that by the introduction of those new technologies, the plants having high economical efficiency are realized. (Kako, I.)

  17. Applications Of A Low Cost System For Industrial Automatic Inspection

    Science.gov (United States)

    Krey, C.; Ayache, A.; Bruel, A.

    1987-05-01

    In industrial environment, some repetitive tasks wich do not need a high degree of understanding, can be solved automatically owing to Vision. Among the systems available on the market, most of them are rather expensive with various capabilities. The described system is a modular system, built with some standard circuit boards. One of the advantages of this system is that its architecture can be redefined for each application, by assembling judiciously the standard modules. The vision system has been used successfully to sort fruits according to their colour and diameter. The system can sort 8 fruits per second on each sorting line and manage simultaneously up to 16 lines. An application of sheep skin cutting has been implemented too. After chemical and mechanical treatments, the skins present many defaults all around their contour, that must be cut off. A movable camera follows and inspects the contour ; the vision system determines where the cutting device must cut the skin. A third application has been implemented ; it concerns automatic recording and reproduction of logotypes. A moving camera driven by the system picks up the points, of the logotype contours. Before reproduction, programs can modify the logotypes shape, change the scale, and so on. For every application, the system uses the world smallest CCD camera developped in the laboratory. The small dimensions of the vision system and its low cost are major advantages for a wide use in industrial automatic inspection.

  18. USING VISION METROLOGY SYSTEM FOR QUALITY CONTROL IN AUTOMOTIVE INDUSTRIES

    Directory of Open Access Journals (Sweden)

    N. Mostofi

    2012-07-01

    Full Text Available The need of more accurate measurements in different stages of industrial applications, such as designing, producing, installation, and etc., is the main reason of encouraging the industry deputy in using of industrial Photogrammetry (Vision Metrology System. With respect to the main advantages of Photogrammetric methods, such as greater economy, high level of automation, capability of noncontact measurement, more flexibility and high accuracy, a good competition occurred between this method and other industrial traditional methods. With respect to the industries that make objects using a main reference model without having any mathematical model of it, main problem of producers is the evaluation of the production line. This problem will be so complicated when both reference and product object just as a physical object is available and comparison of them will be possible with direct measurement. In such case, producers make fixtures fitting reference with limited accuracy. In practical reports sometimes available precision is not better than millimetres. We used a non-metric high resolution digital camera for this investigation and the case study that studied in this paper is a chassis of automobile. In this research, a stable photogrammetric network designed for measuring the industrial object (Both Reference and Product and then by using the Bundle Adjustment and Self-Calibration methods, differences between the Reference and Product object achieved. These differences will be useful for the producer to improve the production work flow and bringing more accurate products. Results of this research, demonstrate the high potential of proposed method in industrial fields. Presented results prove high efficiency and reliability of this method using RMSE criteria. Achieved RMSE for this case study is smaller than 200 microns that shows the fact of high capability of implemented approach.

  19. Using Vision Metrology System for Quality Control in Automotive Industries

    Science.gov (United States)

    Mostofi, N.; Samadzadegan, F.; Roohy, Sh.; Nozari, M.

    2012-07-01

    The need of more accurate measurements in different stages of industrial applications, such as designing, producing, installation, and etc., is the main reason of encouraging the industry deputy in using of industrial Photogrammetry (Vision Metrology System). With respect to the main advantages of Photogrammetric methods, such as greater economy, high level of automation, capability of noncontact measurement, more flexibility and high accuracy, a good competition occurred between this method and other industrial traditional methods. With respect to the industries that make objects using a main reference model without having any mathematical model of it, main problem of producers is the evaluation of the production line. This problem will be so complicated when both reference and product object just as a physical object is available and comparison of them will be possible with direct measurement. In such case, producers make fixtures fitting reference with limited accuracy. In practical reports sometimes available precision is not better than millimetres. We used a non-metric high resolution digital camera for this investigation and the case study that studied in this paper is a chassis of automobile. In this research, a stable photogrammetric network designed for measuring the industrial object (Both Reference and Product) and then by using the Bundle Adjustment and Self-Calibration methods, differences between the Reference and Product object achieved. These differences will be useful for the producer to improve the production work flow and bringing more accurate products. Results of this research, demonstrate the high potential of proposed method in industrial fields. Presented results prove high efficiency and reliability of this method using RMSE criteria. Achieved RMSE for this case study is smaller than 200 microns that shows the fact of high capability of implemented approach.

  20. Findings of the inspection grading system on industrial radiography

    International Nuclear Information System (INIS)

    Gloria Doloressa

    2011-01-01

    The use of industrial radiography techniques evolve rapidly and widely. Various jobs in industry require the examination of welding techniques / connecting pipes and metal construction. The use of industrial radiography is one type of utilization of nuclear energy must get control so that its use does not cause harmful impacts to worker safety, community, and environment. Regulations is done through inspections, in order to supervise the observance of the terms in the licensing and legislation in the field of nuclear safety. The main purpose of inspection is to ensure the utilization of radiation sources of radiation have been used with. Findings of the inspection is a decline in the performance of licensees in meeting safety requirements. The Grading System to the findings of the inspection needs to be done to improve the effectiveness and efficiency of inspection, and it is expected that the company can improve the management of radiation safety. (author)