WorldWideScience

Sample records for industrial boiler inspection

  1. Inception report and gap analysis. Boiler inspection

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-06-01

    This inception and gap analysis report on boilers in Latvia, has been prepared in the framework of the 'Implementation of the EU directive on energy performance of buildings: development of the Latvian Scheme for energy auditing of building and inspection of boilers'. The report is the basis for the establishment of training of boiler inspectors; it develops a gap analysis for better understanding and estimating the number of installations in Latvia and develops suggestions for the institutional set up. In particular includes information on existing standard and regulation on boiler, suggestion for the content of the training material of experts for boiler inspections and a syllabus of the training course. A specific section is dedicated to the suggestion for certification system of trained boiler inspectors. (au)

  2. Inception report and gap analysis. Boiler inspection

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-06-01

    This inception and gap analysis report on boilers in Latvia, has been prepared in the framework of the 'Implementation of the EU directive on energy performance of buildings: development of the Latvian Scheme for energy auditing of building and inspection of boilers'. The report is the basis for the establishment of training of boiler inspectors; it develops a gap analysis for better understanding and estimating the number of installations in Latvia and develops suggestions for the institutional set up. In particular includes information on existing standard and regulation on boiler, suggestion for the content of the training material of experts for boiler inspections and a syllabus of the training course. A specific section is dedicated to the suggestion for certification system of trained boiler inspectors. (au)

  3. Boiler inspection manipulator for Torness Power Station

    International Nuclear Information System (INIS)

    Carrey, R.T.A.; Yule, I.Y.; Sibson, S.; Playle, M.J.

    1996-01-01

    The Advanced Gas-cooled Reactors at Torness and Heysham 2 are provided with dedicated access for remote inspection equipment. These in-service inspection (ISI) accesses comprise 12 penetrations above the core for inspection of the above core area and boilers, 12 below core penetrations for inspection of the lower boiler area and access through any of the 8 gas circulator penetrations for inspection of the sub-diagrid area. This paper describes a manipulator which will access the reactor from above the core via any of the 8 peripheral penetrations. (UK)

  4. 46 CFR 109.205 - Inspection of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Inspection of boilers and machinery. 109.205 Section 109... OPERATIONS Tests, Drills, and Inspections § 109.205 Inspection of boilers and machinery. The chief engineer or engineer in charge, before he assumes charge of the boilers and machinery of a unit shall inspect...

  5. Ultrasonic boiler inspection and economic analysis guidelines

    International Nuclear Information System (INIS)

    Anon.

    1987-01-01

    Boiler tube failures cause approximately 6% availability loss of large fossil-fired power generating plants. This loss can be reduced by systematic approaches using ultrasonic examination and root cause failure analysis methods. Two projects sponsored by EPRI have provided utility engineers with guidelines for performing ultrasonic examinations and with details on 22 types of tube failure mechanisms. A manual has been published that provides descriptions of typical locations, superficial appearances, damage mechanisms, metallurgy, microstructural changes, likely root causes, and potential corrective actions. Application of the principles in the manual is being demonstrated in an EPRI-funded project at 10 electric utilities over the next two years. Guidelines have been published that prescribe the activities necessary for ultrasonic examinations of boiler tubes. Eight essential elements of a boiler examination should be performed to assure that possible economic benefits are obtained. Work was supported by EPRI under RP 1890 and RP 1865. A software package has been developed for effectively planning inspections for wall thinning in fossil-fired boiler tubing. The software assists in minimizing costs associated with maintenance, such as inspection and repair, while the life of the boiler is maximized

  6. Boiler inspection manipulator for Torness Power Station

    International Nuclear Information System (INIS)

    Carrey, R.T.A.; Playle, M.J.

    1996-01-01

    In-service inspection at Torness Advanced Gas-cooled Reactor is achieved, via penetrations above and below the core area and boilers and through eight circulator penetrations for inspection of the sub-diagrid area. A manipulator is described which can access the area above the reactor core via any of these eight peripheral penetrations. The design and fabrication of the manipulator has led to innovation with a number of possible solutions being tendered. In reactor deployment of the successful design is expected in early 1997. (UK)

  7. Structured Mathematical Modeling of Industrial Boiler

    OpenAIRE

    Aziz, Abdullah Nur; Nazaruddin, Yul Yunazwin; Siregar, Parsaulian; Bindar, Yazid

    2014-01-01

    As a major utility system in industry, boilers consume a large portion of the total energy and costs. Significant reduction of boiler cost operation can be gained through improvements in efficiency. In accomplishing such a goal, an adequate dynamic model that comprehensively reflects boiler characteristics is required. This paper outlines the idea of developing a mathematical model of a water-tube industrial boiler based on first principles guided by the bond graph method in its derivation. T...

  8. Structured Mathematical Modeling of Industrial Boiler

    Directory of Open Access Journals (Sweden)

    Abdullah Nur Aziz

    2014-04-01

    Full Text Available As a major utility system in industry, boilers consume a large portion of the total energy and costs. Significant reduction of boiler cost operation can be gained through improvements in efficiency. In accomplishing such a goal, an adequate dynamic model that comprehensively reflects boiler characteristics is required. This paper outlines the idea of developing a mathematical model of a water-tube industrial boiler based on first principles guided by the bond graph method in its derivation. The model describes the temperature dynamics of the boiler subsystems such as economizer, steam drum, desuperheater, and superheater. The mathematical model was examined using industrial boiler performance test data.It can be used to build a boiler simulator or help operators run a boiler effectively.

  9. Failure Analysis Of Industrial Boiler Pipe

    International Nuclear Information System (INIS)

    Natsir, Muhammad; Soedardjo, B.; Arhatari, Dewi; Andryansyah; Haryanto, Mudi; Triyadi, Ari

    2000-01-01

    Failure analysis of industrial boiler pipe has been done. The tested pipe material is carbon steel SA 178 Grade A refer to specification data which taken from Fertilizer Company. Steps in analysis were ; collection of background operation and material specification, visual inspection, dye penetrant test, radiography test, chemical composition test, hardness test, metallography test. From the test and analysis result, it is shown that the pipe failure caused by erosion and welding was shown porosity and incomplete penetration. The main cause of failure pipe is erosion due to cavitation, which decreases the pipe thickness. Break in pipe thickness can be done due to decreasing in pipe thickness. To anticipate this problem, the ppe will be replaced with new pipe

  10. 46 CFR 91.15-1 - Standards in inspection of hulls, boilers, and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Standards in inspection of hulls, boilers, and machinery... hulls, boilers, and machinery. In the inspection of hulls, boilers, and machinery of vessels, the..., respecting material and inspection of hulls, boilers, and machinery, and the certificate of classification...

  11. 46 CFR 189.15-1 - Standards in inspection of hulls, boilers, and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Standards in inspection of hulls, boilers, and machinery... inspection of hulls, boilers, and machinery. In the inspection of hulls, boilers, and machinery of vessels... chapter, respecting material and construction of hulls, boilers, and machinery, and certificate of...

  12. 46 CFR 61.05-5 - Preparation of boilers for inspection and test.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Preparation of boilers for inspection and test. 61.05-5... PERIODIC TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-5 Preparation of boilers for... preparing the boilers for the hydrostatic test, they shall be filled with water at not less than 70 °F. and...

  13. 46 CFR 71.15-1 - Standards in inspection of hulls, boilers, and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Standards in inspection of hulls, boilers, and machinery..., boilers, and machinery. In the inspection of hulls, boilers, and machinery of vessels, the standards... and inspection of hulls, boilers, and machinery, and the certificate of classification referring...

  14. 46 CFR 167.25-5 - Inspection of boilers, pressure vessels, piping and appurtenances.

    Science.gov (United States)

    2010-10-01

    ...) NAUTICAL SCHOOLS PUBLIC NAUTICAL SCHOOL SHIPS Marine Engineering § 167.25-5 Inspection of boilers, pressure vessels, piping and appurtenances. The inspection of boilers, pressure vessels, piping and appurtenances... 46 Shipping 7 2010-10-01 2010-10-01 false Inspection of boilers, pressure vessels, piping and...

  15. EFFICIENCY IMPROVEMENT IN INDUSTRIAL BOILER BY FLUE GAS DUCT INSULATION

    OpenAIRE

    Sanjay H. Zala

    2017-01-01

    Now a days in industry major losses are find out so here we calculate these losses and find out efficiency of boiler. Boiler efficiency and energy losses from boiler are important parameter for any industry using boiler. In this work a detailed analysis was carried out for boiler at Anish Chemicals Bhavnagar. It is a combined water and fire tube boiler using biomass coal as fuel. Boiler efficiency calculated by direct method is in range of (78.5% to 81.6%). Major losses from boiler are heat ...

  16. 46 CFR 167.15-25 - Inspection standards for hulls, boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... SCHOOLS PUBLIC NAUTICAL SCHOOL SHIPS Inspections § 167.15-25 Inspection standards for hulls, boilers and... 46 Shipping 7 2010-10-01 2010-10-01 false Inspection standards for hulls, boilers and machinery... inspection. These rules may be purchased from the American Bureau of Shipping (ABS), ABS Plaza, 16855...

  17. Condensing boiler applications in the process industry

    International Nuclear Information System (INIS)

    Chen, Qun; Finney, Karen; Li, Hanning; Zhang, Xiaohui; Zhou, Jue; Sharifi, Vida; Swithenbank, Jim

    2012-01-01

    Major challenging issues such as climate change, energy prices and fuel security have focussed the attention of process industries on their energy efficiency and opportunities for improvement. The main objective of this research study was to investigate technologies needed to exploit the large amount of low grade heat available from a flue gas condensing system through industrial condensing boilers. The technology and application of industrial condensing boilers in various heating systems were extensively reviewed. As the condensers require site-specific engineering design, a case study was carried out to investigate the feasibility (technically and economically) of applying condensing boilers in a large scale district heating system (40 MW). The study showed that by recovering the latent heat of water vapour in the flue gas through condensing boilers, the whole heating system could achieve significantly higher efficiency levels than conventional boilers. In addition to waste heat recovery, condensing boilers can also be optimised for emission abatement, especially for particle removal. Two technical barriers for the condensing boiler application are corrosion and return water temperatures. Highly corrosion-resistant material is required for condensing boiler manufacture. The thermal design of a 'case study' single pass shell-and-tube condensing heat exchanger/condenser showed that a considerable amount of thermal resistance was on the shell-side. Based on the case study calculations, approximately 4900 m 2 of total heat transfer area was required, if stainless steel was used as a construction material. If the heat transfer area was made of carbon steel, then polypropylene could be used as the corrosion-resistant coating material outside the tubes. The addition of polypropylene coating increased the tube wall thermal resistance, hence the required heat transfer area was approximately 5800 m 2 . Net Present Value (NPV) calculations showed that the choice of a carbon

  18. Emissions from Power Plant and Industrial Boiler Sector

    Data.gov (United States)

    U.S. Environmental Protection Agency — This asset provides hourly data on SO2, NOx, and CO2 emissions; gross load, steam load, and heat input; from electricity generation units and industrial boilers from...

  19. Brief introduction of GEF efficient industrial boiler project in China

    Energy Technology Data Exchange (ETDEWEB)

    Meijian, T.

    1996-12-31

    The present situation of installed industrial boilers, their efficiency and environmental impact are assessed. And the factors contribute to the low efficiency and serious pollution are summarized. Based on WB-assisted GEF project, {open_quotes}Efficient Industrial Boiler Project{close_quotes} aimed at CO{sub 2} mitigation in China, a series of effective measures to bring the GHG emission under control are addressed, in technology, system performance, and operation management aspects.

  20. Investing in efficient industrial boiler systems in China and Vietnam

    International Nuclear Information System (INIS)

    Yang Ming; Dixon, Robert K.

    2012-01-01

    Energy efficiency in industrial boiler steam systems can be very low due to old technologies, improper design and non-optimal operation of the steam systems. Solutions include efficiency assessments and investments in steam system optimizations, education and training for operators of the systems. This paper presents case studies on assessing and investing in boiler steam systems in China and Vietnam. Methodologies and approaches for data collection and analyses were designed specifically for each of the two countries. This paper concludes: (1) investing in energy efficiency in industrial boiler steam system in China and Vietnam are cost effective; (2) government should not sent national energy efficiency standards lower than that of energy companies or energy equipment manufactures. - Highlights: ► GEF successfully catalyzed investment in industrial energy efficiency boilers in China in 1990s. ► With about $100 million of investment by the GEF/World Bank/Chinese government, the project will mitigate 40 million tons of CO 2 by 2019. ► This generated lowest unit cost of carbon reduction in the world: about $2.5 per ton of CO 2 mitigation. ► Investing in energy efficiency in industrial boiler steam system today in Vietnam will be the same cost effective as in China: $2.1 per ton of CO 2 mitigation.

  1. Application of 1-hydroxyethylidene-1, 1-diphosphonic acid in boiler water for industrial boilers.

    Science.gov (United States)

    Zeng, Bin; Li, Mao-Dong; Zhu, Zhi-Ping; Zhao, Jun-Ming; Zhang, Hui

    2013-01-01

    The primary method used for boiler water treatment is the addition of chemicals to industrial boilers to prevent corrosion and scaling. The static scale inhibition method was used to evaluate the scale inhibition performance of 1-hydroxyethylidene-1, 1-diphosphonic acid (HEDP). Autoclave static experiments were used to study the corrosion inhibition properties of the main material for industrial boilers (20# carbon steel) with an HEDP additive in the industrial boiler water medium. The electrochemical behavior of HEDP on carbon steel corrosion control was investigated using electrochemical impedance spectroscopy and Tafel polarization techniques. Experimental results indicate that HEDP can have a good scale inhibition effect when added at a quantity of 5 to 7 mg/L at a test temperature of not more than 100 °C. To achieve a high scale inhibition rate, the HEDP dosage must be increased when the test temperature exceeds 100 °C. Electrochemical and autoclave static experimental results suggest that HEDP has a good corrosion inhibition effect on 20# carbon steel at a concentration of 25 mg/L. HEDP is an excellent water treatment agent.

  2. Feasibility of recovery boiler in paper and pulp industry

    International Nuclear Information System (INIS)

    Rashid, H.

    2010-01-01

    in this paper feasibility of recovery boiler in terms of economics and environmental impacts in studied. Recovery boilers are employed in the pulp and paper industry where the cooking agent is recovered by burning black liquor. Cooking agent is exhausted due to the absorption of lignin (a burnable component) in cooking agent in the process of straw cooking. The process of recovery boiler is to remove lignin by combustion from black liquor, and heat is produced during the combustion of lignin which is used to produce steam. Recovery boiler is economical as it is recovering valuable chemicals and steam is produced as a byproduct. Steam from recovery boiler is also used for concentrating weak black liquor to concentrated black liquor recovering 50% of the utility water being used at the plant. The regenerated water in the form of foul condensate is reused in the process. The recovery of hazardous chemicals also reduces load of environmental pollution. Which otherwise can pollute the water reservoirs, and regeneration of water makes it environmentally friendly plant. Construction and challenges in operation of recovery boiler such as smelt-water explosion are also discussed in this paper. (author)

  3. SOURCE SAMPLING FINE PARTICULATE MATTER: WOOD-FIRED INDUSTRIAL BOILER

    Science.gov (United States)

    The report provides a profile for a wood-fired industrial boiler equipped with a multistage electrostatic precipitator control device. Along with the profile of emissions of fine particulate matter of aerodynamic diameter of 2.5 micrometers or less (PM-2.5), data are also provide...

  4. NDT in inspection-repairing of boiler AE-101 of fertilizers Plant-Talara-Peru

    International Nuclear Information System (INIS)

    Torres, F.

    1988-01-01

    Experiences got from the use of NDT in inspection-repairing of boiler AE-101 of fertilizers Plant-Talara is presented after failures by pipes breakage. Applying liquid penetrant testing and visual inspection it was possible to determine the seriousness of the equipment the use of metallographic copies, ultrasonic measurements and hardness gave us an idea of the actual condition of the equipment, allowing a safe performance

  5. Research on the Application of Risk-based Inspection for the Boiler System in Power Plant

    Science.gov (United States)

    Li, Henan

    2017-12-01

    Power plant boiler is one of the three main equipment of coal-fired power plants, is very tall to the requirement of the safe and stable operation, in a significant role in the whole system of thermal power generation, a risk-based inspection is a kind of pursuit of security and economy of unified system management idea and method, can effectively evaluate equipment risk and reduce the operational cost.

  6. 40 CFR 270.22 - Specific part B information requirements for boilers and industrial furnaces burning hazardous...

    Science.gov (United States)

    2010-07-01

    ... requirements for boilers and industrial furnaces burning hazardous waste. 270.22 Section 270.22 Protection of... requirements for boilers and industrial furnaces burning hazardous waste. When an owner or operator of a cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or hydrochloric acid...

  7. Status and Analysis on Effects of Energy Efficiency Standards for Industrial Boilers in China

    Science.gov (United States)

    Liu, Ren; Chen, Lili; Liu, Meng; Ding, Qing; Zhao, Yuejin

    2017-11-01

    Energy conservation and environmental protection is the basic policy of China, and is an important part of ecological civilization construction. The industrial boilers in China are featured by large quantity, wide distribution, high energy consumption and heavy environmental pollution, which are key problems faced by energy conservation and environmental protection in China. Meanwhile, industrial boilers are important equipment for national economy and people’s daily life, and energy conservation gets through all segments from type selection, purchase, installation and acceptance to fuel management, operation, maintenance and service. China began to implement such national mandatory standards and regulations for industrial boiler as GB24500-2009 The Minimum Allowable Values of Energy Efficiency and Energy Efficiency Grades of Industrial Boilers and TSG G002-2010 Supervision Regulation on Energy-Saving Technology for Boilers since 2009, which obviously promote the development of energy conservation of industrial boilers, but there are also some problems with the rapid development of technologies for energy conservation of industrial boilers. In this paper, the implementation of energy efficiency standards for industrial boilers in China and the significance are analyzed based on survey data, and some suggestions are proposed for the energy efficiency standards for industrial boilers.

  8. Analysis on effects of energy efficiency regulations & standards for industrial boilers in China

    Science.gov (United States)

    Liu, Ren; Chen, Lili; Zhao, Yuejin; Liu, Meng

    2017-11-01

    The industrial boilers in China are featured by large quantity, wide distribution, high energy consumption and heavy environmental pollution, which are key problems faced by energy conservation and environmental protection in China. Meanwhile, industrial boilers are important equipment for national economy and people’s daily life, and energy conservation gets through all segments from type selection, purchase, installation and acceptance to fuel management, operation, maintenance and service. China began to implement such national mandatory standards and regulations for industrial boiler as GB24500-2009 The Minimum Allowable Values of Energy Efficiency and Energy Efficiency Grades of Industrial Boilers and TSG G002-2010 Supervision Regulation on Energy-Saving Technology for Boilers since 2009, which obviously promote the development of energy conservation of industrial boilers, but there are also some problems with the rapid development of technologies for energy conservation of industrial boilers. In this paper, the implementation of energy efficiency standards for industrial boilers in China and the significance are analyzed based on survey data, and some suggestions are proposed for the energy efficiency standards for industrial boilers. Support by Project 2015424050 of Special Fund for quality control Research in the Public Interest

  9. Quantitative remote visual inspection in nuclear power industry

    International Nuclear Information System (INIS)

    Stone, M.C.

    1992-01-01

    A borescope is an instrument that is used within the power industry to visually inspect remote locations. It is typically used for inspections of heat exchangers, condensers, boiler tubes, and steam generators and in many general inspection applications. The optical system of a borescope, like the human eye, does not have a fixed magnification. When viewing an object close up, it appears large; when the same object is viewed from afar, it appears small. Humans, though, have two separate eyes and a brain that process information to calculate the size of an object. These attributes are considered secondary information. Until now, making a measurement using a borescope has been an educated guess. There has always been a need to make accurate measurements from borescope images. The realization of this capability would make remote visual inspection a quantitative nondestructive testing method versus a qualitative one. For nuclear power plants, it is an excellent technique for maintaining radiation levels as low as reasonably achievable. Remote visual measurement provides distance and limits the exposure time needed to make accurate measurements. The design problem, therefore, was to develop the capability to make accurate and repeatable measurements of objects or physical defects with a borescope-type instrument. The solution was achieved by designing a borescope with a novel shadow projection mechanism, integrated with an electronics module containing the video display circuitry and a measurement computer

  10. Exergy analysis on industrial boiler energy conservation and emission evaluation applications

    Science.gov (United States)

    Li, Henan

    2017-06-01

    Industrial boiler is one of the most energy-consuming equipments in china, the annual consumption of energy accounts for about one-third of the national energy consumption. Industrial boilers in service at present have several severe problems such as small capacity, low efficiency, high energy consumption and causing severe pollution on environment. In recent years, our country in the big scope, long time serious fog weather, with coal-fired industrial boilers is closely related to the regional characteristics of high strength and low emissions [1]. The energy-efficient and emission-reducing of industry boiler is of great significance to improve China’s energy usage efficiency and environmental protection. Difference in thermal equilibrium theory is widely used in boiler design, exergy analysis method is established on the basis of the first law and second law of thermodynamics, by studying the cycle of the effect of energy conversion and utilization, to analyze its influencing factors, to reveal the exergy loss of location, distribution and size, find out the weak links, and a method of mining system of the boiler energy saving potential. Exergy analysis method is used for layer combustion boiler efficiency and pollutant emission characteristics analysis and evaluation, and can more objectively and accurately the energy conserving potential of the mining system of the boiler, find out the weak link of energy consumption, and improve equipment performance to improve the industrial boiler environmental friendliness.

  11. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-01-01

    This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

  12. Automating data analysis during the inspection of boiler tubes using line scanning thermography

    Science.gov (United States)

    Ley, Obdulia; Momeni, Sepand; Ostroff, Jason; Godinez, Valery

    2012-05-01

    Failures in boiler waterwalls can occur when a relatively small amount of corrosion and loss of metal have been experienced. This study presents our efforts towards the application of Line Scanning Thermography (LST) for the analysis of thinning in boiler waterwall tubing. LST utilizes a line heat source to thermally excite the surface to be inspected and an infrared detector to record the transient surface temperature increase observed due to the presence of voids, thinning or other defects. In waterwall boiler tubes the defects that can be detected using LST correspond to corrosion pitting, hydrogen damage and wall thinning produced by inadequate burner heating or problems with the water chemistry. In this paper we discuss how the LST technique is implemented to determine thickness from the surface temperature data, and we describe our efforts towards developing a semiautomatic analysis tool to speed up the time between scanning, reporting and implementing repairs. We compare the density of data produced by the common techniques used to assess wall thickness and the data produced by LST.

  13. Factors affecting stress assisted corrosion cracking of carbon steel under industrial boiler conditions

    Science.gov (United States)

    Yang, Dong

    Failure of carbon steel boiler tubes from waterside has been reported in the utility boilers and industrial boilers for a long time. In industrial boilers, most waterside tube cracks are found near heavy attachment welds on the outer surface and are typically blunt, with multiple bulbous features indicating a discontinuous growth. These types of tube failures are typically referred to as stress assisted corrosion (SAC). For recovery boilers in the pulp and paper industry, these failures are particularly important as any water leak inside the furnace can potentially lead to smelt-water explosion. Metal properties, environmental variables, and stress conditions are the major factors influencing SAC crack initation and propagation in carbon steel boiler tubes. Slow strain rate tests (SSRT) were conducted under boiler water conditions to study the effect of temperature, oxygen level, and stress conditions on crack initation and propagation on SA-210 carbon steel samples machined out of boiler tubes. Heat treatments were also performed to develop various grain size and carbon content on carbon steel samples, and SSRTs were conducted on these samples to examine the effect of microstructure features on SAC cracking. Mechanisms of SAC crack initation and propagation were proposed and validated based on interrupted slow strain tests (ISSRT). Water chemistry guidelines are provided to prevent SAC and fracture mechanics model is developed to predict SAC failure on industrial boiler tubes.

  14. The pressure cold wind system on the impact of industrial boiler economy and security

    Science.gov (United States)

    Li, Henan; Qian, Hongli; Jiang, Lei; Yu, Dekai; Li, Guannan; Yuan, Hong

    2017-05-01

    Industrial boiler is one of the most energy-consuming equipment in china, the annual consumption of energy accounts for about one-third of the national energy consumption.Industrial boiler in service at present have several severe problems such as small capacity, low efficiency, high energy consumption and causing severe pollution on environment, the average industrial boiler operation efficiency is only 65%. If the efficiency increased by 15% ∼ 20%, which meet the international advanced level, each year 70 million tons of coal saving and reduce environmental pollution[1]. As energy conservation and emissions reduction becomes the basic national policy of our country, improving the efficiency of industrial boiler energy is facing opportunities and challenges, optimizing the operation mode of the existing units, it is necessary to increase the flexibility of the boiler control.

  15. Characteristics of particulate-bound polycyclic aromatic hydrocarbons emitted from industrial grade biomass boilers.

    Science.gov (United States)

    Yang, Xiaoyang; Geng, Chunmei; Sun, Xuesong; Yang, Wen; Wang, Xinhua; Chen, Jianhua

    2016-02-01

    Polycyclic aromatic hydrocarbons (PAHs) are carcinogenic or mutagenic and are important toxic pollutants in the flue gas of boilers. Two industrial grade biomass boilers were selected to investigate the characteristics of particulate-bound PAHs: one biomass boiler retro-fitted from an oil boiler (BB1) and one specially designed (BB2) biomass boiler. One coal-fired boiler was also selected for comparison. By using a dilution tunnel system, particulate samples from boilers were collected and 10 PAH species were analyzed by gas chromatography-mass spectrometry (GC-MS). The total emission factors (EFs) of PAHs ranged from 0.0064 to 0.0380 mg/kg, with an average of 0.0225 mg/kg, for the biomass boiler emission samples. The total PAH EFs for the tested coal-fired boiler were 1.8 times lower than the average value of the biomass boilers. The PAH diagnostic ratios for wood pellets and straw pellets were similar. The ratio of indeno(1,2,3-cd)pyrene/[indeno(1,2,3-cd)pyrene+benzo(g,h,i)perylene] for the two biomass boilers was lower than those of the reference data for other burning devices, which can probably be used as an indicator to distinguish the emission of biomass boilers from that of industrial coal-fired boilers and residential stoves. The toxic potential of the emission from wood pellet burning was higher than that from straw pellet burning, however both of them were much lower than residential stove exhausts. Copyright © 2015. Published by Elsevier B.V.

  16. Wythenshawe boiler rig. Thirty years of support to the UK nuclear power industry

    International Nuclear Information System (INIS)

    Rudge, Andy; Woolsey, Ian S.; Moore, Andrew

    2010-01-01

    The Wythenshawe Boiler Rig in Manchester, UK, recently celebrated thirty years of operation in support of the UK nuclear power industry. The Boiler Rig, owned by EDF Energy and operated on EDF Energy's behalf by Serco plc, is a full scale once-through boiler test facility for the investigation of chemistry and corrosion related topics. This paper presents an overview of the design and operation of the Boiler Rig together with some of the technical highlights from its thirty years of operation, many of which have relevance to power plant operations beyond those plants for which the work was performed. (orig.)

  17. FORMATION OF CHLORINATED DIOXINS AND FURANS IN A HAZARDOUS-WASTE-FIRING INDUSTRIAL BOILER

    Science.gov (United States)

    This research examined the potential for emissions of polychlorinated diebnzodioxin and dibenzofuran (PCDD/F) from industrial boilers that cofire hazardous waste. PCDD/F emissions were sampled from a 732 kW (2.5 x 106 Btu/h), 3-pass, firetube boiler using #2 fuel oil cofired wit...

  18. APPLICATION OF REBURNING TO COAL-FIRED INDUSTRIAL BOILERS IN TAIWAN

    Science.gov (United States)

    The paper gives an overview of the characteristics of coal-fired industrial boilers in Taiwan and projections of the cost and performance data for retrofitting several boilers with reburning. The impacts of reburning fuel type on the reburning system design and cost effectivenes...

  19. Analysis of fuel oil consumption in industrial steam boiler plants in Republic of Macedonia

    International Nuclear Information System (INIS)

    Armenski, Slave; Dimitrov, Konstantin; Tashevski, Done

    1999-01-01

    The steam boiler plants with heavy and light fuel oils in Republic of Macedonia are analyzed and determined. Depending of the working exit pressure, they are grouped in main industrial branches. The heat capacity and the steam production for the steam boiler plants are determined both total and separately by the different industrial branches. Depending of heat capacity and working period per year, the consumption of heavy and light oil is analyzed and determined particular for each industrial branch and total for all steam boiler plants for summer and winter period. (Author)

  20. A rule-based industrial boiler selection system

    NARCIS (Netherlands)

    Tan, C.F.; Khalil, S.N.; Karjanto, J.; Tee, B.T.; Wahidin, L.S.; Chen, W.; Rauterberg, G.W.M.; Sivarao, S.; Lim, T.L.

    2015-01-01

    Boiler is a device used for generating the steam for power generation, process use or heating, and hot water for heating purposes. Steam boiler consists of the containing vessel and convection heating surfaces only, whereas a steam generator covers the whole unit, encompassing water wall tubes,

  1. A theoretical approach for energy saving in industrial steam boilers

    International Nuclear Information System (INIS)

    Sabry, T.I.; Mohamed, N.H.; Elghonimy, A.M.

    1993-01-01

    Optimization of the performance characteristics of such a steam boiler has been analyzed theoretically. Suitable thermodynamic relations have been utilized here to construct a computer model that would carry out the boiler performance characteristics at different operating parameters (e.g.; amount of excess air, fuel type, rate of blowdown preheating of combustion air and flow gases temperature). The results demonstrate that this computer model is to be used successfully in selecting the different operating parameters of the steam boiler at variant loads considering the best economical operation. Besides, this model can be used to investigate the sensitivity of the performance characteristics to the deviation of the boiler operating parameters from their optimum values. It was found also that changing the operating parameters beside the type of fuel in a boiler affects its performance characteristics. 3 figs

  2. [Emission characteristics of PM10 from coal-fired industrial boiler].

    Science.gov (United States)

    Li, Chao; Li, Xing-Hua; Duan, Lei; Zhao, Meng; Duan, Jing-Chun; Hao, Ji-Ming

    2009-03-15

    Through ELPI (electrical low-pressure impactor) based dilution sampling system, the emission characteristics of PM10 and PM2.5 was studied experimentally at the inlet and outlet of dust catchers at eight different coal-fired industrial boilers. Results showed that a peak existed at around 0.12-0.20 microm of particle size for both number size distribution and mass size distribution of PM10 emitted from most of the boilers. Chemical composition analysis indicated that PM2.5 was largely composed of organic carbon, elementary carbon, and sulfate, with mass fraction of 3.7%-21.4%, 4.2%-24.6%, and 1.5%-55.2% respectively. Emission factors of PM10 and PM2.5 measured were 0.13-0.65 kg x t(-1) and 0.08-0.49 kg x t(-1) respectively for grate boiler using raw coal, and 0.24 kg x t(-1) and 0.22 kg x t(-1) for chain-grate boiler using briquette. In comparison, the PM2.5 emission factor of fluidized bed boiler is 1.14 kg x t(-1), much her than that of grate boiler. Due to high coal consumption and low efficiency of dust separator, coal-fired industrial boiler may become the most important source of PM10, and should be preferentially controlled in China.

  3. Curbing Air Pollution and Greenhouse Gas Emissions from Industrial Boilers in China

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Bo [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Price, Lynn K [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Liu, Xu [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Tsen, Katherine [Univ. of California, Berkeley, CA (United States); Xiangyang, Wei [National Energy Conservation Center (China); Yunpeng, Zhang [National Energy Conservation Center (China); Jian, Guan [China Special Equipment Inspection & Test Inst. (China); Rui, Hou [China Machinery Industry Conservation & Resource Utilization Center (China); Junfeng, Zhang [China National Offshore Oil Corp. (China); Yuqun, Zhuo [Tsinghua Univ., Beijing (China); Shumao, Xia [China Energy Conservation & Environmental Protection Group (China); Yafeng, Han [Xi' an Jiatong Univ. (China); Manzhi, Liu [China Univ. of Mining and Technology (China)

    2015-10-28

    China’s industrial boiler systems consume 700 million tons of coal annually, accounting for 18% of the nation’s total coal consumption. Together these boiler systems are one of the major sources of China’s greenhouse gas (GHG) emissions, producing approximately 1.3 gigatons (Gt) of carbon dioxide (CO2) annually. These boiler systems are also responsible for 33% and 27% of total soot and sulfur dioxide (SO2) emissions in China, respectively, making a substantial contribution to China’s local environmental degradation. The Chinese government - at both the national and local level - is taking actions to mitigate the significant greenhouse gas (GHG) emissions and air pollution related to the country’s extensive use of coal-fired industrial boilers. The United States and China are pursuing a collaborative effort under the U.S.-China Climate Change Working Group to conduct a comprehensive assessment of China’s coal-fired industrial boilers and to develop an implementation roadmap that will improve industrial boiler efficiency and maximize fuel-switching opportunities. Two Chinese cities – Ningbo and Xi’an – have been selected for the assessment. These cities represent coastal areas with access to liquefied natural gas (LNG) imports and inland regions with access to interprovincial natural gas pipelines, respectively.

  4. Coal utilization in industrial boilers in China - a prospect for mitigating CO2 emissions

    International Nuclear Information System (INIS)

    Fang, J.; Zeng, T.; Yang, L.I.S.; Oye, K.A.; Sarofim, A.F.; Beer, J.M.

    1999-01-01

    It is estimated from GEF statistical data for 1991 that more than 500,000 industrial boilers (mostly stoker-fired) in China consume over 400 million tons of coal per year. Each year, because of low boiler efficiency, 75 million tons of coal is wasted and 130 million tons of excess CO 2 are emitted. An analysis of 250 boiler thermal-balance test certificates and 6 field visits in three provinces have shown that: (1) boilers with efficiencies of less than 70% account for 75% of the total boiler-population; (2) the main causes of the low efficiencies are high excess air and unburned carbon in the slag and fly ash. The effect of unburned carbon on CO 2 emission is a balance of positive and negative contributions: while the unburned carbon does not produce CO 2 emissions, its replacement carbon, burned at a low efficiency, contributes to a net increase in CO 2 emissions. It seems from the analysis that the average boiler efficiency can be raised to 73% by relatively simple means, such as the size grading of the coal, improved boiler operating practice and some inexpensive equipment modifications. This could then result in savings each year of 34 million tons of coal and a reduction in CO 2 emissions of 63 million tons at an estimated cost of $10 per ton of CO 2 . (Copyright (c) 1999 Elsevier Science B.V., Amsterdam. All rights reserved.)

  5. Implementation of the EU directive on the energy performance of buildings: Development of the Latvian Scheme for energy auditing of buildings and inspection of boilers. Project document

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2005-07-01

    'Development of the Latvian Scheme for energy auditing of buildings and inspection of boilers' includes major steps in implementing the EU EPB directive in Latvia. The EPB directive includes a number of efforts: 1. A methodology for calculation of the integrated energy performance of buildings 2. Application of minimum requirements on the energy performance for new buildings 3. Application of minimum requirements on the energy performance for larger existing buildings subject to major renovation 4. Energy performance certification (energy labelling) of buildings 5. Regular inspection of boilers and of air-conditioning systems in buildings, and assessment of heating installations in older systems. The present project includes activities connected to point 4 and point 5. The results will include 4 steps in implementing the EU EPB directive: 1) A Latvian training of certified independent energy auditors to be active conducting energy audits and issuing energy performance certificates. Including a handbook in energy auditing. 2) A Latvian training of certified independent experts for inspection of boilers, air-con systems and assessing older heating systems. Including a handbook in boiler inspection. 3) A proposal for the institutional set-up for a connected scheme for energy auditing and a scheme for boiler inspection 4) Initial information on the scheme of energy auditors and of the boiler inspection. (au)

  6. Recovery Act: Oxy-Combustion Techology Development for Industrial-Scale Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-04-30

    Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: • Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs. • Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF). • Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools. • Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems. • Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost. • Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project completion date was April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a

  7. Charges on emissions of nitrogen oxides from forest industry boilers. Technical and economic effects

    International Nuclear Information System (INIS)

    Liebscher, P.

    1998-09-01

    The charges on nitrogen oxide emission have been introduced in order to create an incentive for the industry to reduce emissions. A high cost in unproductive investment for monitoring systems, SNCR and gas recirculation systems was paid. However, the economic burden for the industry was less than initially feared, since the NO x emissions were moderate for most of the boilers, and since the potential for reducing NO x by rather simple means could be exploited. Also, the NO x charges have created an objective for industry to optimize their boilers in a way that raises efficiency and availability, which is of greater value to the environment than the reduction of the already low NO x emissions from these boilers

  8. Efficient boiler operations sourcebook

    Energy Technology Data Exchange (ETDEWEB)

    Payne, F.W. (comp.)

    1985-01-01

    This book emphasizes the practical aspects of industrial and commercial boiler operations. It starts with a comprehensive review of general combustion and boiler fundamentals and then deals with specific efficiency improvement methods, and the cost savings which result. The book has the following chapter headings: boiler combustion fundamentals; boiler efficiency goals; major factors controlling boiler efficiency; boiler efficiency calculations; heat loss; graphical solutions; preparation for boiler testing; boiler test procedures; efficiency-related boiler maintenance procedures; boiler tune-up; boiler operational modifications; effect of water side and gas side scale deposits; load management; auxillary equipment to increase boiler efficiency; air preheaters and economizers; other types of auxillary equipment; combustion control systems and instrumentation; boiler O/sub 2/ trim controls; should you purchase a new boiler.; financial evaluation procedures; case studies. The last chapter includes a case study of a boiler burning pulverized coal and a case study of stoker-fired coal.

  9. Numerical simulations of the industrial circulating fluidized bed boiler under air- and oxy-fuel combustion

    International Nuclear Information System (INIS)

    Adamczyk, Wojciech P.; Kozołub, Paweł; Klimanek, Adam; Białecki, Ryszard A.; Andrzejczyk, Marek; Klajny, Marcin

    2015-01-01

    Measured and numerical results of air-fuel combustion process within large scale industrial circulating fluidized bed (CFB) boiler is presented in this paper. For numerical simulations the industrial compact CFB boiler was selected. Numerical simulations were carried out using three-dimensional model where the dense particulate transport phenomenon was simultaneously modelled with combustion process. The fluidization process was modelled using the hybrid Euler-Lagrange approach. The impact of the geometrical model simplification on predicted mass distribution and temperature profiles over CFB boiler combustion chamber two kinds of geometrical models were used, namely the complete model which consist of combustion chamber, solid separators, external solid super-heaters and simplified boiler geometry which was reduced to the combustion chamber. The evaluated temperature and pressure profiles during numerical simulations were compared against measured data collected during boiler air-fuel operation. Collected data was also used for validating numerical model of the oxy-fuel combustion model. Stability of the model and its sensitivity on changes of several input parameters were studied. The comparison of the pressure and temperature profiles for all considered cases gave comparable trends in contrary to measured data. Moreover, some additional test was carried out the check the influence of radiative heat transfer on predicted temperature profile within the CFB boiler. - Highlights: • Hybrid Euler-Lagrange approach was used for modelling particle transport, air- and oxy-fuel combustion process. • Numerical results were validated against measured data. • The influence of different boiler operating conditions on calculated temperature profile was investigated. • New strategy for resolving particle transport in circulating fluidized bed was shown

  10. Remaining Life Estimation Of Secondary Superheater Outlet On Industrial Electrical Boiler

    International Nuclear Information System (INIS)

    Soedardjo; Andryansyah; Arhatari, B.D.; Natsir, Muhammad; Triyadi, Ari; Farokhi

    2001-01-01

    Remaining life estimation of secondary superheater header outlet (SSHO) on industrial electrical boiler has been carried out. Estimation conducted by the observation of microstructure cavitation development based on Neubauer and Wedel theory. The result is available for isolated cavitation development present yet. That Secondary Superheater Outlet component is in good condition after 14 years operated and predicted could be operated for 36 years again

  11. Microfine coal firing results from a retrofit gas/oil-designed industrial boiler

    Energy Technology Data Exchange (ETDEWEB)

    Patel, R.; Borio, R.W.; Liljedahl, G. [Combustion Engineering, Inc., Windsor, CT (United States)] [and others

    1995-11-01

    Under US Department of Energy, Pittsburgh Energy Technology Center (PETC) support, the development of a High Efficiency Advanced Coal Combustor (HEACC) has been in progress since 1987 at the ABB Power Plant Laboratories. The initial work on this concept produced an advanced coal firing system that was capable of firing both water-based and dry pulverized coal in an industrial boiler environment.

  12. Howden-Microcoal system for the conversion of industrial oil or gas fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, J

    1985-01-01

    The technical and economic aspects of the conversion of an industrial boiler designed for oil firing at Courtaulds plc Greenfield site in North Wales to Howden-Microcoal firing are discussed. The production of Howden-Micro coal (an ultrafine or 'micronised' coal) is described and the Howden-Microcoal processor is compared with other fluid energy and mechanical mills. A typical boiler installation and modifications required for conversion to Howden-Microcoal firing are presented along with the main results of the Courtauld's tests. Cost, conversion time and the effect on average steam generation costs are considered.

  13. Stress-Assisted Corrosion in Boiler Tubes

    Energy Technology Data Exchange (ETDEWEB)

    Preet M Singh; Steven J Pawel

    2006-05-27

    A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

  14. 46 CFR 61.05-10 - Boilers in service.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boilers in service. 61.05-10 Section 61.05-10 Shipping... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler...

  15. U.S. Industry Activities on Inspection of CRDM Penetrations

    International Nuclear Information System (INIS)

    Alley, Tom; Kietzman, Kim; Ammirato, Frank

    2002-01-01

    The discovery of primary water stress corrosion cracking (PWSCC) in control rod drive mechanisms (CRDM) penetrations in U.S. and European plants prompted the U.S. nuclear industry to focus considerable effort on development and implementation of effective inspection methods. In particular, cracking was discovered in butt welds connecting reactor vessel nozzles to main coolant piping and in control rod drive mechanism (CRDM) head penetration base material and attachment welds. The EPRI Materials Reliability Program (EPRI-MRP) formed an Inspection Committee to address development of industry guidance for inspection of these components, development of effective non-destructive examination (NDE) methods, and demonstration of inspection processes. This paper discusses the MRP activities pertaining to inspection of CRDM penetrations. Results of demonstrations and field inspections conducted will also be summarized. (authors)

  16. Findings of the inspection grading system on industrial radiography

    International Nuclear Information System (INIS)

    Gloria Doloressa

    2011-01-01

    The use of industrial radiography techniques evolve rapidly and widely. Various jobs in industry require the examination of welding techniques / connecting pipes and metal construction. The use of industrial radiography is one type of utilization of nuclear energy must get control so that its use does not cause harmful impacts to worker safety, community, and environment. Regulations is done through inspections, in order to supervise the observance of the terms in the licensing and legislation in the field of nuclear safety. The main purpose of inspection is to ensure the utilization of radiation sources of radiation have been used with. Findings of the inspection is a decline in the performance of licensees in meeting safety requirements. The Grading System to the findings of the inspection needs to be done to improve the effectiveness and efficiency of inspection, and it is expected that the company can improve the management of radiation safety. (author)

  17. Application of ELD and load forecast in optimal operation of industrial boiler plants equipped with thermal stores

    International Nuclear Information System (INIS)

    Cao Jiacong

    2007-01-01

    Optimal operation of industrial boiler plants with objects of high energy efficiency and low fuel cost is still well worth investigating when energy problem becomes a world's concern, for there are a great number of boiler plants serving industries. The optimization of operation is a measure that is less expensive and easier to carry out than many other measures. Economic load dispatch (ELD) is an effective approach to optimal operation of industrial boiler plants. In the paper a newly developed method referred to as the method of minimum-departure model (MDM) is used in the ELD for boiler plants. It is more convenient for carrying out ELD when boiler plants are equipped with thermal energy stores that usually adopt the working mode of optimal segmentation of a daily load curve. In the case of industrial boiler plants, ELD needs a prerequisite, viz., the accurate load forecast, which is performed using artificial neural networks in this paper. A computer program for the optimal operation was completed and applied to an example, which results the minimum daily fuel cost of the whole boiler plant

  18. Assessment of the Automotive Inspection, Maintenance, and Repair Industry

    Science.gov (United States)

    1981-02-01

    The study describes the current status of the Inspection/Maintenance/Repair Industry in the U.S., the impact of technological changes and legislation, and related approaches used in Germany and Sweden. Based on these findings suggestions are provided...

  19. Control of radioactive sources in industry through regulatory inspections

    International Nuclear Information System (INIS)

    Leocadio, J.C.; Ramalho, A.T.; Pinho, A.S.; Lourenco, M.M.J.; Nicola, M.S.; D'Avila, R.L.; Melo, I.F.; Cucco, A.C.S.

    2005-01-01

    In Brazil, the applications of ionizing radiation in industry are accomplished about 900 radioactive facilities, which handle approximately 3.000 radiation sources. The control of radioactive sources used in industrial installations authorized by the Brazilian Nuclear Energy Commission (CNEN) is accomplished by Servico de Radioprotecao na Industria Radiativa (SERIR) of the Instituto de Radioprotecao e Dosimetria (IRD), Rio de Janeiro, RJ, Brazil. This service carries out regulatory inspections in the practices of industrial radiography, nuclear gauges, industrial irradiators and oil wells logging. The frequency of inspections depends on the type of practice, ranging from a year to 5 years, depending on the risk involved. This paper presents a brief description of the situation of radiation safety in the use of radioactive sources in the industries of the country. The results obtained with regulatory inspections at industrial installations demonstrate that the conditions of safety and radiation protection in these facilities are satisfactory when compared with the technical regulations, both national and international

  20. Materials for the pulp and paper industry. Section 1: Development of materials for black liquor recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, J.R.; Hubbard, C.R.; Payzant, E.A. [Oak Ridge National Lab., TN (United States)] [and others

    1997-04-01

    Black liquor recovery boilers are essential components of kraft pulp and paper mills because they are a critical element of the system used to recover the pulping chemicals required in the kraft pulping process. In addition, the steam produced in these boilers is used to generate a significant portion of the electrical power used in the mill. Recovery boilers require the largest capital investment of any individual component of a paper mill, and these boilers are a major source of material problems in a mill. The walls and floors of these boilers are constructed of tube panels that circulate high pressure water. Molten salts (smelt) accumulate on the floor of recovery boilers, and leakage of water into the boiler can result in a violent explosion when the leaked water instantly vaporizes upon contacting the molten smelt. Because corrosion of the conventionally-used carbon steel tubing was found to be excessive in the lower section of recovery boilers, use of stainless steel/carbon steel co-extruded tubing was adopted for boiler walls to lessen corrosion and reduce the likelihood of smelt/water explosions. Eventually, this co-extruded or composite (as it is known in the industry) tubing was selected for use as a portion or all of the floor of recovery boilers, particularly those operating at pressures > 6.2 MPa (900 psi), because of the corrosion problems encountered in carbon steel floor tubes. Since neither the cause of the cracking nor an effective solution has been identified, this program was established to develop a thorough understanding of the degradation that occurs in the composite tubing used for walls and floors. This is being accomplished through a program that includes collection and review of technical reports, examination of unexposed and cracked tubes from boiler floors, computer modeling to predict residual stresses under operating conditions, and operation of laboratory tests to study corrosion, stress corrosion cracking, and thermal fatigue.

  1. 226Ra, 228Ra and 40K in scales formed in boilers of industrial installations

    International Nuclear Information System (INIS)

    Poggi, Claudia M. Braga; Farias, Emerson Emiliano G. de; Hazin, Clovis A.; Gazineu, Maria Helena P.; Universidade Catolica de Pernambuco

    2011-01-01

    Many industrial processes involve the production of steam in boilers, which is sent through pipes to machines and other equipment used in different sectors of the installations. The water commonly used in these processes is groundwater, which generally has high concentrations of calcium and magnesium salts, that can co-precipitate with naturally occurring radioactive elements such as 226 Ra and 228 Ra creating radioactive scales, which are deposited in pipes, thus decreasing the efficiency of steam production. In addition, 40 K that is present in all soils and rocks with a concentration of about 0.012% of natural potassium can also be concentrated in these scales. No data was found in literature relating to radionuclides present in the scales formed on boilers in general. In this context, the purpose of this work was to determine concentrations of 226 Ra, 228 Ra and 40 K, in scales generated inside boilers from different industries in the cities of Caruaru, Paulista and Goiana, Pernambuco. Determination of the radionuclides concentration was performed by gamma spectrometry with an HPGe detector, calculating their specific activities. Activity concentrations of 226 Ra were in the range of -1 and 228 Ra activity concentrations varied from 1 . Activity concentrations of 40 K were in the range of -1 . All these activity concentrations were lower than the limits established by the Brazilian Nuclear Energy Commission of for this type of matrix. (author)

  2. Steam generation: fossil-fired systems: utility boilers; industrial boilers; boiler auxillaries; nuclear systems: boiling water; pressurized water; in-core fuel management; steam-cycle systems: condensate/feedwater; circulating water; water treatment

    International Nuclear Information System (INIS)

    Anon.

    1982-01-01

    A survey of development in steam generation is presented. First, fossil-fired systems are described. Progress in the design of utility and industrial boilers as well as in boiler auxiliaries is traced. Improvements in coal pulverizers, burners that cut pollution and improve efficiency, fans, air heaters and economisers are noted. Nuclear systems are then described, including the BWR and PWR reactors, in-core fuel management techniques are described. Finally, steam-cycle systems for fossil-fired and nuclear power plants are reviewed. Condensate/feedwater systems, circulating water systems, cooling towers, and water treatment systems are discussed

  3. Regulatory inspection: a powerful tool to control industrial radioactive sources

    International Nuclear Information System (INIS)

    Silva, F.C.A. da; Leocadio, J.C.; Ramalho, A.T.

    2008-01-01

    An important contribution for Brazilian development, especially for the quality control of products, is the use of radiation sources by conventional industries. There are in Brazil roughly 3,000 radioactive sources spread out among 950 industries. The main industrial practices involved are: industrial radiography, industrial irradiators, industrial accelerators, well logging petroleum and nuclear gauges. More than 1,800 Radiation Protection Officers (RPOs) were qualified to work in these practices. The present work presents a brief description of the safety control over industrial radioactive installations performed by the Brazilian Regulatory Authority, i.e. the National Commission of Nuclear Energy (CNEN). This paper also describes the national system for radiation safety inspections, the regulation infrastructure and the national inventory of industrial installations. The inspections are based on specific indicators, and their periodicity depends on the risk and type of installation. The present work discusses some relevant aspects that must be considered during the inspections, in order to make the inspections more efficient in controlling the sources. One of these aspects regards the evaluation of the storage place for the sources, a very important parameter for preventing future risky situations. (author)

  4. Quality assurance inspections in the transportation packaging supplier industry

    International Nuclear Information System (INIS)

    Jankovich, J.P.

    1991-01-01

    In this paper the quality assurance inspections of the transportation packaging supplier industry, conducted by the U.S. Nuclear Regulatory Commission (NRC) on a routine basis since 1989 are discussed. The term supplier is used to include designers, fabricators, and distributors that hold NRC approved Quality Assurance Programs and Certificates of Compliance for packagings to transport radioactive materials. The objective of the inspections is to provide assurance that transportation packagings are fabricated and procured in accordance with 10 CFR Parts 21 and 71 requirements. The inspections are conducted in a systematic and comprehensive manner, utilizing uniform inspection techniques in order to assure uniformity and comparability. During the April 1989 and May 1991 period approximately 21 inspections were conducted by the Transportation Branch, Office of Nuclear Material Safety and Safeguards of the NRC. The majority of the findings were identified in the areas of quality assurance procedures, control of special processes (e.g. welding, radiography), and maintenance of QA records

  5. Temporal trends and spatial variation characteristics of primary air pollutants emissions from coal-fired industrial boilers in Beijing, China

    International Nuclear Information System (INIS)

    Xue, Yifeng; Tian, Hezhong; Yan, Jing; Zhou, Zhen; Wang, Junling; Nie, Lei; Pan, Tao; Zhou, Junrui; Hua, Shenbing; Wang, Yong; Wu, Xiaoqing

    2016-01-01

    Coal-fired combustion is recognized as a significant anthropogenic source of atmospheric compounds in Beijing, causing heavy air pollution events and associated deterioration in visibility. Obtaining an accurate understanding of the temporal trends and spatial variation characteristics of emissions from coal-fired industrial combustion is essential for predicting air quality changes and evaluating the effectiveness of current control measures. In this study, an integrated emission inventory of primary air pollutants emitted from coal-fired industrial boilers in Beijing is developed for the period of 2007–2013 using a technology-based approach. Future emission trends are projected through 2030 based on current energy-related and emission control policies. Our analysis shows that there is a general downward trend in primary air pollutants emissions because of the implementation of stricter local emission standards and the promotion by the Beijing municipal government of converting from coal-fired industrial boilers to gas-fired boilers. However, the ratio of coal consumed by industrial boilers to total coal consumption has been increasing, raising concerns about the further improvement of air quality in Beijing. Our estimates indicate that the total emissions of PM 10 , PM 2.5 , SO 2 , NO x , CO and VOCs from coal-fired industrial boilers in Beijing in 2013 are approximately 19,242 t, 13,345 t, 26,615 t, 22,965 t, 63,779 t and 1406 t, respectively. Under the current environmental policies and relevant energy savings and emission control plans, it may be possible to reduce NO x and other air pollutant emissions by 94% and 90% by 2030, respectively, if advanced flue gas purification technologies are implemented and coal is replaced with natural gas in the majority of existing boilers. - Highlights: • A unit-based emission inventory of coal-fired industrial boilers is developed. • Temporal trend of historical period 2007–2013 and the future till 2030 is

  6. Research of power fuel low-temperature vortex combustion in industrial boiler based on numerical modelling

    Directory of Open Access Journals (Sweden)

    Orlova K.Y.

    2017-01-01

    Full Text Available The goal of the presented research is to perform numerical modelling of fuel low-temperature vortex combustion in once-through industrial steam boiler. Full size and scaled-down furnace model created with FIRE 3D software and was used for the research. All geometrical features were observed. The baseline information for the low-temperature vortex furnace process are velocity and temperature of low, upper and burner blast, air-fuel ratio, fuel consumption, coal dust size range. The obtained results are: temperature and velocity three dimensional fields, furnace gases and solid fuel ash particles concentration.

  7. Study on Laws, Regulations and Standards on Energy Efficiency, Energy Conserving and Emission Reduction of Industrial Boilers in EU

    Science.gov (United States)

    Liu, Ren; Zhao, Yuejin; Chen, Haihong; Liang, Xiuying; Yang, Ming

    2017-12-01

    Industrial boilers are widely applied in such fields as factory power, building heating, and people’s lives; China is the world’s largest producer and user of industrial boilers, with very high annual energy consumption; clear requirements have been put forward by China on the energy efficiency since the “11th Five-year Plan” with the hope to save energy and reduce emission by means of energy efficiency standards and regulations on the supervision and control of various special equipment. So far, the energy efficiency of industrial boilers in China has been improved significantly but there is still a gap with the EU states. This paper analyzes the policies of energy efficiency, implementation models and methods of supervision and implementation at the EU level from laws, regulations, directives as well as standards; the paper also puts forward suggestions of energy conserving and emission reduction on the improvement of energy conserving capacity of industrial boilers in China through studying the legislations and measures of the developed countries in energy conserving of boilers.

  8. Metallurgical engineering and inspection practices in the chemical process industries

    International Nuclear Information System (INIS)

    Moller, G.E.

    1987-01-01

    The process industries, in particular the petroleum refining industry, adopted materials engineering and inspection (ME and I) practices years ago and regularly updated them because they were faced with the handling and refining of flammable, toxic, and corrosive feed stocks. These industries have a number of nonproprietary techniques and procedures, some of which may be applicable in the nuclear power generation field. Some specific inspection and engineering techniques used by the process industries within the framework of the guidelines for inspections and worthy of detailed description include the following: (1) sentry drilling or safety drilling of piping subject to relatively uniform corrosion, such as feedwater heater piping, steam piping, and extraction steam piping; (2) on-stream radiography for thickness measurement and detection of unusual conditions - damaged equipment such as valve blockage; (3) critical analysis of the chemical and refining processes for the relative probability of corrosion; (4) communication of valuable experience within the industry; (5) on-stream ultrasonic thickness testing; and (6) on-stream and off-stream crack and flaw detection. The author, trained in the petroleum refining industry but versed in electric utilities, pulp and paper, chemical process, marine, mining, water handling, waste treatment, and geothermal processes, discusses individual practices of these various industries in the paper

  9. Visual inspection technology in the hard disc drive industry

    CERN Document Server

    Muneesawang, Paisarn

    2015-01-01

    A presentation of the use of computer vision systems to control manufacturing processes and product quality in the hard disk drive industry. Visual Inspection Technology in the Hard Disk Drive Industry is an application-oriented book borne out of collaborative research with the world's leading hard disk drive companies. It covers the latest developments and important topics in computer vision technology in hard disk drive manufacturing, as well as offering a glimpse of future technologies.

  10. Effect of Water Quality on the Performance of Boiler in Nigerian Petroleum Industry

    Directory of Open Access Journals (Sweden)

    J. O. ODIGURE

    2005-06-01

    Full Text Available This work investigates quality of water used in boilers of Refinery Company in Nigeria. The results shows that the quality of water fed to boilers are off specification. Low water quality used in boilers led to frequent failure of the boilers as a result of tube rupture. This has resulted into low capacity utilization and loss of processing fees. The poor performance of the boiler feed treatment plant is attributable to the deplorable condition of water intake plant, raw water treatment, demineralization plant, change in raw water quality and non-functioning of the polisher unit.

  11. HR boiler

    Energy Technology Data Exchange (ETDEWEB)

    1982-08-01

    A number of manufacturers of central heating boilers in the Netherlands have produced high-efficiency boilers, all carrying the GIVEG-HR seal of approval (GIVEG is the manufacturers' association in the Netherlands, and HR stands for 'hoog rendement': high efficiency). Efficiences were considerably improved by reducing flue, idling and radiation losses. Control and safety, discharges of flue gases and condensate need special attention. Whether installation of a GIVEG-HR boiler is profitable in view of the cost/profit ratio, will have to be determined from case to case. N.V. Nederlandse Gasunie felt it was time to present the facts so far in a way specially aimed at the construction industry. This special edition of 'Gas and Architecture' answers a number of questions which the architect or consultant engineer might have in particular before advising on the installation of the new boiler in houses and other buildings in the interests of energy saving. A technical description of the HR boiler covers the backgrounds of its development and considers the role of the Netherlands government as regards to the introduction of the boiler.

  12. Catalytic activity of bed materials from industrial CFB boilers for the decomposition of N2O

    International Nuclear Information System (INIS)

    Barisic, V.; Klingstedt, F.; Kilpinen, P.; Hupa, M.; Naydenov, A.; Stefanov, P.

    2005-01-01

    The correlation between the catalytic activity towards N 2 O decomposition and fuel type was studied for the bed materials sampled from the bottom bed of two industrial CFB boilers, a 12MW th and a 550MW th , burning biomass fuels and wastes, alone or as a mixture. It was found that the elemental composition of the surface of the bed material particles changed according to the composition of the ash from the parent fuel. The measured catalytic activity of the bed material samples increased with the amount of the catalytically active oxides (CaO, MgO, Fe 2 O 3 , Al 2 O 3 ). In the case of limestone addition, the activity of the bed material was influenced by both the elemental composition of the fuel, and the ratio between lime and sulfated lime

  13. Oxidation study by Moessbauer and optic microscopy of steels from boiler tubes used in sugar industry

    International Nuclear Information System (INIS)

    Fajardo, M.; Perez Alcazar, G.A.; Aguilar, Y.

    1998-01-01

    Optic microscopy and Moessbauer spectroscopy were used to study the fail and the inner rusted surface of two boiler tubes used in the sugar industry, respectively. The studied tubes, of the type ASTM A 192, were found to have cracks. By optic microscopy it was observed that the failure begins in the inner surface with circumferential cracking. Also, inside and around the surface close to the cracks a rusted layer was detected. Powder from these layers was collected for Moessbauer spectroscopy analysis. By this method the presence of two or three types of Fe oxides such as wuestite, magnetite and hematite, was proved. These results permit to conclude that the failure mechanism was the thermal fatigue due to a hot work in an O 2 -rich vapor atmosphere. The rusted products are stable at high temperatures

  14. Boilers, evaporators, and condensers

    International Nuclear Information System (INIS)

    Kakac, S.

    1991-01-01

    This book reports on the boilers, evaporators and condensers that are used in power plants including nuclear power plants. Topics included are forced convection for single-phase side heat exchangers, heat exchanger fouling, industrial heat exchanger design, fossil-fuel-fired boilers, once through boilers, thermodynamic designs of fossil fuel-first boilers, evaporators and condensers in refrigeration and air conditioning systems (with respect to reducing CFC's) and nuclear steam generators

  15. A chicken in every pot, a new boiler in every powerplant, a new powerplant at every industrial site

    Energy Technology Data Exchange (ETDEWEB)

    Bessette, R.D. [Council of Industrial Boiler Owners, Burke, VA (United States)

    1997-12-31

    The paper discusses the pressures on the industrial boiler owner today which affect how he meets his energy needs. As a result of these pressures, especially the environmental regulations, the author sees some major trends which may be indicative of what the future will hold and he discusses these. The author finally describes what the industrial power plant will be in the next 10--20 years.

  16. Modernization of boiler for manufacturing factories in an industrial area of Nanping City, Fujian Province

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of the project for energy conservation and greenhouse effect gas reduction by introducing the energy utilization system combined with CCS equipment and cogeneration system to general industry plants at the industrial complex in Nanping City, Fujian Province, China. As a result of the field survey, it was concluded that the capacity suitable for CCS center was 200,000 t/y and the size suitable for pulverized coal boiler at each site was 35 t/h. The energy conservation amount in this project was the coal use reduction amount by 88,000 t/y (48,000 toe/y), and the greenhouse effect gas reduction amount was approximately 90,000 t-CO2/y. As to the economical efficiency of the project, the period of ROI was about 5.1 years, and the internal earning rate at each site was 14-23%. The materialization of the project was confirmed. However, in the case of raising the required funds from city banks in China, financing conditions are strict, and the financing seems to be difficult at each site. It is necessary to raise low-interest funds such as the special environment yen credit. (NEDO)

  17. FY 1999 achievement report on the development of high performance boilers. R and D on high performance industrial furnaces, etc.; 1999 nendo koseino boiler no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    This project started in FY 1993 to survey the actual state of industrial use boilers. Based on the results of the survey, in fiscal 1995, 1996 and 1997, no improvement of the present technology which has limits, but the development was made of the oxygen combustion and element technology which are factors for heightening boiler performance with a new idea first in the world. In fiscal 1998, a target for the overall thermal efficiency of 105% was settled by testing a pilot plant where the element technology was integrated into the small once-through boiler, flue/smoke tube boiler, water tube boiler, etc. In fiscal 1999, the target of the overall thermal efficiency of boiler was reached by a pilot plant test to clarify combustion characteristics, heat transfer characteristics, environmental characteristics, etc. Further, effects of energy saving were increased by the adoption method of oxygen supply equipment. Concretely, an overall boiler efficiency of 105.73% exceeding the targeted value of 105% was achieved at a pilot plant of actual scale, by concentrating the results of each of the element technologies such as 'oxygen combustion,' 'condensation type flue gas heat exchanger,' 'high performance combustion control device,' and 'rapid rotating auxiliary machine.' (NEDO)

  18. Research, Development and Demonstration of Bio-Mass Boiler for Food Industry

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, Steve [Burns & McDonnell, Inc., Kansas City, MO (United States); Knapp, David [Burns & McDonnell, Inc., Kansas City, MO (United States)

    2012-07-01

    Frito-Lay is working to reduce carbon emissions from their manufacturing plants. As part of this effort, they invested in a biomass-fired boiler at the Topeka, Kansas, plant. Frito-Lay partnered with Burns & McDonnell Engineering, Inc. and CPL Systems, Inc., to design and construct a steam producing boiler using carbon neutral fuels such as wood wastes (e.g. tree bark), shipping pallets, and used rubber vehicle tires. The U.S. Department of Energy (DOE) joined with Frito-Lay, Burns & McDonnell, and CPL to analyze the reductions in carbon dioxide (CO2) emissions that result from use of biomass-fired boilers in the food manufacturing environment. DOE support provided for the data collection and analysis, and reporting necessary to evaluate boiler efficiencies and reductions in CO2 emissions. The Frito-Lay biomass-fired boiler has resulted in significant reductions in CO2 emissions from the Topeka production facility. The use of natural gas has been reduced by 400 to 420 million standard cubic feet per year with corresponding reductions of 24,000 to 25,000 tons of CO2. The boiler does require auxiliary functions, however, that are unnecessary for a gas-fired boiler. These include heavy motors and fans for moving fuel and firing the boiler, trucks and equipment for delivering the fuel and moving at the boiler plant, and chippers for preparing the fuel prior to delivery. Each of these operations requires the combustion of fossil fuels or electricity and has associated CO2 emissions. Even after accounting for each of these auxiliary processes, however, the biomass-fired boiler results in net emission reductions of 22,500 to 23,500 tons of CO2 per year.

  19. 49 CFR 230.47 - Boiler number.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Boiler number. 230.47 Section 230.47..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall...

  20. Performance-scalable volumetric data classification for online industrial inspection

    Science.gov (United States)

    Abraham, Aby J.; Sadki, Mustapha; Lea, R. M.

    2002-03-01

    Non-intrusive inspection and non-destructive testing of manufactured objects with complex internal structures typically requires the enhancement, analysis and visualization of high-resolution volumetric data. Given the increasing availability of fast 3D scanning technology (e.g. cone-beam CT), enabling on-line detection and accurate discrimination of components or sub-structures, the inherent complexity of classification algorithms inevitably leads to throughput bottlenecks. Indeed, whereas typical inspection throughput requirements range from 1 to 1000 volumes per hour, depending on density and resolution, current computational capability is one to two orders-of-magnitude less. Accordingly, speeding up classification algorithms requires both reduction of algorithm complexity and acceleration of computer performance. A shape-based classification algorithm, offering algorithm complexity reduction, by using ellipses as generic descriptors of solids-of-revolution, and supporting performance-scalability, by exploiting the inherent parallelism of volumetric data, is presented. A two-stage variant of the classical Hough transform is used for ellipse detection and correlation of the detected ellipses facilitates position-, scale- and orientation-invariant component classification. Performance-scalability is achieved cost-effectively by accelerating a PC host with one or more COTS (Commercial-Off-The-Shelf) PCI multiprocessor cards. Experimental results are reported to demonstrate the feasibility and cost-effectiveness of the data-parallel classification algorithm for on-line industrial inspection applications.

  1. Techno-economic analysis of wood biomass boilers for the greenhouse industry

    International Nuclear Information System (INIS)

    Chau, J.; Sowlati, T.; Sokhansanj, S.; Preto, F.; Melin, S.; Bi, X.

    2009-01-01

    The objective of this study is to perform a techno-economic analysis on a typical wood pellet and wood residue boiler for generation of heat to an average-sized greenhouse in British Columbia. The variables analyzed included greenhouse size and structure, boiler efficiency, fuel types, and source of carbon dioxide (CO 2 ) for crop fertilization. The net present value (NPV) show that installing a wood pellet or a wood residue boiler to provide 40% of the annual heat demand is more economical than using a natural gas boiler to provide all the heat at a discount rate of 10%. For an assumed lifespan of 25 years, a wood pellet boiler system could generate NPV of C$259,311 without electrostatic precipitator (ESP) and C$74,695 with ESP, respectively. While, installing a wood residue boiler with or without an ESP could provide NPV of C$919,922 or C$1,104,538, respectively. Using a wood biomass boiler could also eliminate over 3000 tonne CO 2 equivalents of greenhouse gases annually. Wood biomass combustion generates more particulate matters than natural gas combustion. However, an advanced emission control system could significantly reduce particulate matters emission from wood biomass combustion which would bring the particulate emission to a relatively similar level as for natural gas

  2. Applications Of A Low Cost System For Industrial Automatic Inspection

    Science.gov (United States)

    Krey, C.; Ayache, A.; Bruel, A.

    1987-05-01

    In industrial environment, some repetitive tasks wich do not need a high degree of understanding, can be solved automatically owing to Vision. Among the systems available on the market, most of them are rather expensive with various capabilities. The described system is a modular system, built with some standard circuit boards. One of the advantages of this system is that its architecture can be redefined for each application, by assembling judiciously the standard modules. The vision system has been used successfully to sort fruits according to their colour and diameter. The system can sort 8 fruits per second on each sorting line and manage simultaneously up to 16 lines. An application of sheep skin cutting has been implemented too. After chemical and mechanical treatments, the skins present many defaults all around their contour, that must be cut off. A movable camera follows and inspects the contour ; the vision system determines where the cutting device must cut the skin. A third application has been implemented ; it concerns automatic recording and reproduction of logotypes. A moving camera driven by the system picks up the points, of the logotype contours. Before reproduction, programs can modify the logotypes shape, change the scale, and so on. For every application, the system uses the world smallest CCD camera developped in the laboratory. The small dimensions of the vision system and its low cost are major advantages for a wide use in industrial automatic inspection.

  3. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications. Task 4 - Testing in Alstom's 15 MWth Boiler Simulation Facility

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-04-30

    Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs; Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF); Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools; Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems; Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost; and, Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project is scheduled for completion by April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a matrix of

  4. Analysis of emission reduction strategies for power boilers in the US pulp and paper industry

    Data.gov (United States)

    U.S. Environmental Protection Agency — This paper first presents the background information for UISIS-PNP model by discussing different types of boilers installed throughout the pulp and paper sector, the...

  5. Machine vision systems using machine learning for industrial product inspection

    Science.gov (United States)

    Lu, Yi; Chen, Tie Q.; Chen, Jie; Zhang, Jian; Tisler, Anthony

    2002-02-01

    Machine vision inspection requires efficient processing time and accurate results. In this paper, we present a machine vision inspection architecture, SMV (Smart Machine Vision). SMV decomposes a machine vision inspection problem into two stages, Learning Inspection Features (LIF), and On-Line Inspection (OLI). The LIF is designed to learn visual inspection features from design data and/or from inspection products. During the OLI stage, the inspection system uses the knowledge learnt by the LIF component to inspect the visual features of products. In this paper we will present two machine vision inspection systems developed under the SMV architecture for two different types of products, Printed Circuit Board (PCB) and Vacuum Florescent Displaying (VFD) boards. In the VFD board inspection system, the LIF component learns inspection features from a VFD board and its displaying patterns. In the PCB board inspection system, the LIF learns the inspection features from the CAD file of a PCB board. In both systems, the LIF component also incorporates interactive learning to make the inspection system more powerful and efficient. The VFD system has been deployed successfully in three different manufacturing companies and the PCB inspection system is the process of being deployed in a manufacturing plant.

  6. Final Report, Materials for Industrial Heat Recovery Systems, Tasks 3 and 4 Materials for Heat Recovery in Recovery Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, James R.; Kish, Joseph R.; Singh, Preet M.; Sarma, Gorti B.; Yuan, Jerry; Gorog, J. Peter; Frederick, Laurie A.; Jette, Francois R.; Meisner, Roberta A.; Singbeil, Douglas L.

    2007-12-31

    The DOE-funded project on materials for industrial heat recovery systems included four research tasks: materials for aluminum melting furnace recuperator tubes, materials and operational changes to prevent cracking and corrosion of the co-extruded tubes that form primary air ports in black liquor recovery boilers, the cause of and means to prevent corrosion of carbon steel tubes in the mid-furnace area of recovery boilers, and materials and operational changes to prevent corrosion and cracking of recovery boiler superheater tubes. Results from studies on the latter two topics are given in this report while separate reports on results for the first two tasks have already been published. Accelerated, localized corrosion has been observed in the mid-furnace area of kraft recovery boilers. This corrosion of the carbon steel waterwall tubes is typically observed in the vicinity of the upper level of air ports where the stainless clad co-extruded wall tubes used in the lower portion of the boiler are welded to the carbon steel tubes that extend from this transition point or “cut line” to the top of the boiler. Corrosion patterns generally vary from one boiler to another depending on boiler design and operating parameters, but the corrosion is almost always found within a few meters of the cut line and often much closer than that. This localized corrosion results in tube wall thinning that can reach the level where the integrity of the tube is at risk. Collection and analysis of gas samples from various areas near the waterwall surface showed reducing and sulfidizing gases were present in the areas where corrosion was accelerated. However, collection of samples from the same areas at intervals over a two year period showed the gaseous environment in the mid-furnace section can cycle between oxidizing and reducing conditions. These fluctuations are thought to be due to gas flow instabilities and they result in an unstable or a less protective scale on the carbon steel

  7. 46 CFR 61.05-15 - Boiler mountings and attachments.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler mountings and attachments. 61.05-15 Section 61.05... TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-15 Boiler mountings and attachments. (a....05-10. (b) Each stud or bolt for each boiler mounting that paragraph (c) of this section requires to...

  8. 49 CFR 230.30 - Lap-joint seam boilers.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Lap-joint seam boilers. 230.30 Section 230.30..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams...

  9. Scaled multisensor inspection of extended surfaces for industrial quality control

    Science.gov (United States)

    Kayser, Daniel; Bothe, Thorsten; Osten, Wolfgang

    2002-06-01

    Reliable real-time surface inspection of extended surfaces with high resolution is needed in several industrial applications. With respect to an efficient application to extended technical components such as aircraft or automotive parts, the inspection system has to perform a robust measurement with a ratio of less then 10-6 between depth resolution and lateral extension. This ratio is at least one order beyond the solutions that are offered by existing technologies. The concept of scaled topometry consists of arranging different optical measurement techniques with overlapping ranges of resolution systematically in order to receive characteristic surface information with the required accuracy. In such a surface inspection system, an active algorithm combines measurements on several scales of resolution and distinguishes between local fault indicating structures with different extensions and global geometric properties. The first part of this active algorithm finds indications of critical surface areas in the data of every measurement and separates them into different categories. The second part analyses the detected structures in the data with respect to their resolution and decides whether a further local measurement with a higher resolution has to be performed. The third part positions the sensors and starts the refined measurements. The fourth part finally integrates the measured local data set into the overall data mesh. We have constructed a laboratory setup capable of measuring surfaces with extensions up to 1500mm x 1000mm x 500mm (in x-, y- and z-direction respectively). Using this measurement system we will be able to separate the fault indicating structures on the surface from the global shape and to classify the detected structures according to their extensions and characteristic shapes simultaneously. The level of fault detection probability will be applicable by input parameter control.

  10. Reconstruction of industrial boiler type DKVR-13 aiming for combustion of waste materials from oil-yielding production

    International Nuclear Information System (INIS)

    Gadzhanov, P.

    1997-01-01

    One of the methods for improving of the energy efficiency is the use of a secondary energy resources such as waste products from industrial processes. In case of the oil extraction a great amount of waste product (sunflower shells) with a good thermal potential is available. During the industrial process from 100 kg raw material 15 kg shells are obtained. The combustion heat is about 1700 kJ/kg. The volatile compounds yield is 66.1%. An installation has been constructed intended to use the waste product from the extraction, consisting of: a water tube boiler with a steam capacity of 20 t/h and two PKM-12 type flue boilers and two DKVR 10-13 type water tube boilers. The DKVR 10-13 type boilers are designed for the production of 22.77 kg/s saturated steam with pressure 1.28 MPa and temperature 194 o C. They have an unified constructional schemes with a two-drum evaporating system and a natural circulation. The furnace has a horizontally evaporation beam washed by the gas flux. The reconstruction is aimed to create condition for the use of the sunflower shells as a main fuel and the natural gas or other fuel as additional. The scheme is one using the sloping bed combustion. 70% of the steam production is due to the shells combustion. Calculations for the grid parameters have been done. An additional heater improves the efficiency with 4.5% and the expected annual fuel saving is 300 t. The introduction of hot air (165 o C) provides both combustion and ecological benefits

  11. Emission of flue gases from industrial boilers and generators and their control

    International Nuclear Information System (INIS)

    Shaikh, G.H.; Shareef, A.; Hashmi, D.R.

    2005-01-01

    Analysis of flue gases in the Stacks was carried out for 17 gas-fired boilers and 19 gas/diesel-fired generators and the concentrations of CO, NO/sub 2/, NO/sub x/ NO/sub 2/ SO/sub 2/ and C/sub x/ H/sub y/ were studied in the stack- emissions. The results have then been discussed with reference to the permissible limits, as per National Environmental Quality Standard. Higher concentration of co was observed in some boilers, and of CO and NO/sub x/ in some generators. Some effects of major air-pollutants have also been discussed as regards the human health, vegetables and materials. Some remedial measures have also been discussed to limit the concentration of air pollutants emitted from boilers and generators. (author)

  12. CECIL lances Bruce's boilers

    International Nuclear Information System (INIS)

    Malaugh, J.; Monaghan, D.

    1994-01-01

    Over the past few years Ontario Hydro has become increasingly concerned about accumulations of sludge in its nuclear plant boilers, so a comprehensive sludge management programme has been instituted to combat build-up. This included developing the tele-operated robot CECIL (Consolidated Edison Combined Inspection and Lancing) equipment, originally designed for work in PWRs, for CANDU boilers. This required a significantly reconfigured robotic system as well as modifications to the boilers themselves. Work on the Bruce A reactor is described. (4 figures). (author)

  13. 46 CFR 176.812 - Pressure vessels and boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a.... (b) Periodic inspection and testing requirements for boilers are contained in § 61.05 in subchapter F...

  14. INDUSTRIAL BOILER RETROFIT FOR NOX CONTROL: COMBINED SELECTIVE NONCATALYTIC REDUCTION AND SELECTIVE CATALYTIC REDUCTION

    Science.gov (United States)

    The paper describes retrofitting and testing a 590 kW (2 MBtu/hr), oil-fired, three-pass, fire-tube package boiler with a combined selective noncatalytic reduction (SNCR) and selective catalytic reduction (SCR) system. The system demonstrated 85% nitrogen oxides (NOx) reduction w...

  15. A risk approach to the management of boiler tube thinning

    International Nuclear Information System (INIS)

    Noori, Soudabeh A.; Price, John W.H.

    2006-01-01

    A large set of industrial thickness inspection data covering four boiler units of a power station over a period of five years was made available to the authors. The measurements were made in regions of the boiler where corrosion/erosion was the major cause of failure of the boiler tubes. There were over 40,000 separately measured data points in the data and all were collected with some care and expense. In the development of maintenance strategies for equipment, this type of data is typical of the data that must be collected and assessed. This data thus represents an opportunity to evaluate the ability to generate a useful risk approach to the management of the tubing. An important example of a risk-based approach is the American Petroleum Institute (API) Risk Based Inspection ('RBI'), API 581. A variety of problems were encountered applying this to boiler tubes. The problems include irrelevant API 581 corrosion rate tables, lack of information on how to analyse inspection data, difficulty of dealing with multiple inspection categories and lack of suitable direction for programming inspection intervals

  16. Optimization of the combustion of SOME (soybean oil methyl ester), B5, B10, B20 and petrodiesel in a semi industrial boiler

    International Nuclear Information System (INIS)

    Ghorbani, Afshin; Bazooyar, Bahamin

    2012-01-01

    This paper characterizes combustion of petrodiesel and prevalent SOME blends (B100, B5, B10 and B20), which were produced through an alkali-based transesterification in PUT, in a semi industrial boiler by determining its efficiency, exhaust emissions and costs. First, the influence of oxygen content of stock gases (by volume percent) upon regular emissions, thermal efficiency and costs (calculated by a cost function) was studied in order to investigate the performance and feasibility of using biodiesel in the boiler. In the next level, a multi-objective optimization method, named cost-based optimization, was represented and optimized the combustion of the fuels. The overall efficiency of the boiler obtained with the different fuels is comparable for the same operating points. Soy bean methyl ester and the blends emitted lower emissions than petrodiesel. Results demonstrate that the use of pure biodiesel is not economically feasible in the boiler. The total costs of the boiler obtained with the blends and petrodiesel are quite competitive. B5 is introduced to be the best fuel for using in the boiler. Results also reveal an optimum (“compromise”) in total cost of all the fuels in relation to the oxygen concentration of stock gases, which promises a cost saving in the boiler performance. -- Highlights: ► Efficiency, emissions and economy of the boiler fuelled with SOME, B5, B10, B20 and petrodiesel are investigated. ► The use of pure biodiesel was not economically feasible while economy of the blends and petrodiesel is competitive. ► B5 is introduced to be the most appropriate and economic fuel for the boiler. ► Presentation of a cost-based method optimization method. ► Introducing an optimum, “compromise”, O 2 % for the combustion of each fuel which promises a cost saving.

  17. Panoramic optical-servoing for industrial inspection and repair

    Science.gov (United States)

    Sallinger, Christian; O'Leary, Paul; Retschnig, Alexander; Kammerhofer, Martin

    2004-05-01

    Recently specialized robots were introduced to perform the task of inspection and repair in large cylindrical structures such as ladles, melting furnaces and converters. This paper reports on the image processing system and optical servoing for one such a robot. A panoramic image of the vessels inner surface is produced by performing a coordinated robot motion and image acquisition. The level of projective distortion is minimized by acquiring a high density of images. Normalized phase correlation calculated via the 2D Fourier transform is used to calculate the shift between the single images. The narrow strips from the dense image map are then stitched together to build the panorama. The mapping between the panoramic image and the positioning of the robot is established during the stitching of the images. This enables optical feedback. The robots operator can locate a defect on the surface by selecting the area of the image. Calculation of the forward and inverse kinematics enable the robot to automatically move to the location on the surface requiring repair. Experimental results using a standard 6R industrial robot have shown the full functionality of the system concept. Finally, were test measurements carried out successfully, in a ladle at a temperature of 1100° C.

  18. Boiler conversions for biomass

    Energy Technology Data Exchange (ETDEWEB)

    Kinni, J [Tampella Power Inc., Tampere (Finland)

    1997-12-31

    Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

  19. Boiler conversions for biomass

    Energy Technology Data Exchange (ETDEWEB)

    Kinni, J. [Tampella Power Inc., Tampere (Finland)

    1996-12-31

    Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

  20. Advisory expert system for energy analysis in industrial boilers; Sistema experto asesor en el analisis energetico de calderas industriales

    Energy Technology Data Exchange (ETDEWEB)

    Kemper Valverde, Nicolas; Lara Rosano, Felipe; Vazquez Nava, Rodolfo [Laboratorio de Inteligencia Artificial, Instituto de Ingenieria UNAM, Mexico, D. F. (Mexico)

    1994-12-31

    This paper presents an expert system for the operational analysis of industrial boilers, estimating the potential of heat recovery, in the small and medium size industry. The package is friendly, practical, flexible easy to maintain and expandable to take into consideration the user`s specific requirements and allows the analysis of the energy losses in the combustion, feed water, drains, and insulation, identifying the enhancements and estimating the saving potential, in energy as well as economical. [Espanol] En este trabajo se presenta un sistema experto para analizar la operacion de calderas industriales estimando el potencial de recuperacion de calor, en la pequena y mediana industria. El paquete es amigable, practico, flexible, facil en su mantenimiento y expandible para tomar en consideracion los requerimientos especificos de los usuarios y permite el analisis de las perdidas de energia en la combustion, agua de alimentacion, purgas y aislamientos, identificando las mejoras y estimando ahorros potenciales, tanto energeticos como economicos.

  1. X-ray inspection in the aerospace industry - state of the art, challenges, and emerging technologies

    International Nuclear Information System (INIS)

    Mohr, G.A.; Fock, T.

    2004-01-01

    The desire to non-destructively determine the quality and integrity of materials and structures has a long history in the aerospace industry. Through the entire life cycle of aircraft products and components, X-ray inspection technologies play a major role with continuously increasing demand. The requirements for X-ray inspections are continuing to be driven by the need of lower cost methods and solutions with greater reliability, sensitivity, user friendliness and high operation speed as well as applicability of new materials and structures. The presentation will summarize the status of radiographic and radioscopic X-ray inspection technologies in the aerospace industry while showing how X-ray inspection solutions respond to these requirements. Furthermore emerging inspection challenges will be identified and emerging X-ray inspection technologies will be reviewed. (author)

  2. Risk based inspection experience from the European chemical- and petrochemical industries

    International Nuclear Information System (INIS)

    Kristensen, Hans; Jeppesen, Leif; Larsen, Bjarne; Kim, Na Yon

    2001-01-01

    As an inspection vendor with 60 years of experience and with more than 25 years of experience as manufacturer of the Automated Ultrasonic NDT systems, the P-scan systems, FORCE Institute is continuously analysing the market for NDT. This is done to assure that both the equipment product line and the service mix provided by FORCE Institute are meeting the requirements from the industry today and in the future. The concept of Risk Based Inspection Programmes were adopted early by the offshore industry and has in the recent years been adopted by many other industries as a reliable and cost efficient way of maintaining a production facility. A Risk/Reliability Based Inspection Programme is a 'living organism' that constantly needs information if it shall be of any value and NDT information is only one type of information that is required. The NDT information required is normally related to corrosion/base material information and weld integrity information. NDT as an integrated part of a plants maintenance system is, in Europe, currently influenced by the following tendencies which all are related to 'Risk Based Inspection': · Increased use of Base-Line Inspections · Reduction in the use of repeated inspections(qualitative- instead of quantitative Inspections). · Inspection results are fed directly into the plant maintenance system. · Fitness-for-Purpose acceptance criteria instead of conventional acceptance criteria. As repeatability and accuracy is a key issue for the data, automated ultrasonic inspection is increasingly used as an alternative to manual ultrasonic inspection, but due to the physical size of most automated ultrasonic inspection systems the gain in productivity has not been as significant as the gain in repeatability and accuracy. In this paper some of FORCE Institute's practical experiences with examinations carried out in connection with Risk Based Inspection is used to illustrate the above described tendencies. Not only examples using automated

  3. 3D full-loop simulation of an industrial-scale circulating fluidized boiler

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Bona; Zhang, Nan; Wang, Wei; Li, Jinghai [Chinese Academy of Sciences, Beijing (China). State Key Lab. of Multi-phase Complex Systems

    2013-07-01

    In this study, 3D full-loop simulations of a CFB boiler are carried out. FLUENT {sup registered} 6.3 is used as the solver, where an Eulerian multiphase model with EMMS-based drag model is employed. The wide particle size distribution are considered and divided into several groups to better represent the polydisperse behavior of ash particles. The simulation shows that, compared to the conventional drag model, EMMS-based model predicts more reasonable pressure drop of furnace and larger slip velocity at the lower elevations of the furnace. Further work is under way to improve the full-loop simulation.

  4. Corrosion, inspection and other problems associated with Heat exchangers in the heavy water industry

    International Nuclear Information System (INIS)

    Twigg, R.J.

    1980-01-01

    Corrosion, fabrication and inspection problems encountered in the heavy water industry Heat exchangers are discussed. Among the problems examined are erosion/corrosion of two pass exchangers, rolling of tubes, pitting, fretting and protection for long term storage. (auth)

  5. Oxidation study by Mössbauer and optic microscopy of steels from boiler tubes used in sugar industry

    Science.gov (United States)

    Fajardo, M.; Pérez Alcázar, G. A.; Aguilar, Y.

    1998-08-01

    Optic microscopy and Mössbauer spectroscopy were used to study the fail and the inner rusted surface of two boiler tubes used in the sugar industry, respectively. The studied tubes, of the type ASTM A 192, were found to have cracks. By optic microscopy it was observed that the failure begins in the inner surface with circumferential cracking. Also, inside and around the surface close to the cracks a rusted layer was detected. Powder from these layers was collected for Mössbauer spectroscopy analysis. By this method the presence of two or three types of Fe oxides such as wüstite, magnetite and hematite, was proved. These results permit to conclude that the failure mechanism was the thermal fatigue due to a hot work in an O2 -rich vapor atmosphere. The rusted products are stable at high temperatures.

  6. Development of the Latvian scheme for energy auditing of buildings and inspection of boilers and air-conditioning systems. Final report institutional set-up

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-12-01

    To implement EU directive 93/76/EEC on reduction of carbon dioxide emission by increasing energy efficiency and EU directive 2002/91/EC on building energy efficiency, Latvia must establish and institutional scheme and define all the organisations involved. From a general perspective the institutional scheme must as a minimum include the following four key players: the administrator, the operating unit, the auditors or independent experts, and finally the client. Furthermore, institutions dealing with financing of energy efficiency improvement activities, training and certification of experts, information about auditing and energy efficiency etc. need to be involved. At present there is no governmental or private Latvian organisation that could fully rearrange and assume the duties of an energy audit scheme secretariat. It is therefore recommended initially to place the secretariat as a separate, new unit within the Ministry of Economy, financed by the Ministry of Economy, with the intention of establishing at a later stage (after e.g. 5 years) a separate, new agency, an Energy Efficiency Agency partly financed by the incomes from the energy audit and boiler inspection schemes. The Secretariat should, both in its initial phase and later, assign the tasks of training, information campaigns, quality assurance and evaluation to external organisations. (BA)

  7. Parallel optimization algorithm for drone inspection in the building industry

    Science.gov (United States)

    Walczyński, Maciej; BoŻejko, Wojciech; Skorupka, Dariusz

    2017-07-01

    In this paper we present an approach for Vehicle Routing Problem with Drones (VRPD) in case of building inspection from the air. In autonomic inspection process there is a need to determine of the optimal route for inspection drone. This is especially important issue because of the very limited flight time of modern multicopters. The method of determining solutions for Traveling Salesman Problem(TSP), described in this paper bases on Parallel Evolutionary Algorithm (ParEA)with cooperative and independent approach for communication between threads. This method described first by Bożejko and Wodecki [1] bases on the observation that if exists some number of elements on certain positions in a number of permutations which are local minima, then those elements will be in the same position in the optimal solution for TSP problem. Numerical experiments were made on BEM computational cluster with using MPI library.

  8. Simulation tools for industrial applications of phased array inspection techniques

    International Nuclear Information System (INIS)

    Mahaut, St.; Roy, O.; Chatillon, S.; Calmon, P.

    2001-01-01

    Ultrasonic phased arrays techniques have been developed at the French Atomic Energy Commission in order to improve defects characterization and adaptability to various inspection configuration (complex geometry specimen). Such transducers allow 'standard' techniques - adjustable beam-steering and focusing -, or more 'advanced' techniques - self-focusing on defects for instance -. To estimate the performances of those techniques, models have been developed, which allows to compute the ultrasonic field radiated by an arbitrary phased array transducer through any complex specimen, and to predict the ultrasonic response of various defects inspected with a known beam. Both modeling applications are gathered in the Civa software, dedicated to NDT expertise. The use of those complementary models allows to evaluate the ability of a phased array to steer and focus the ultrasonic beam, and therefore its relevancy to detect and characterize defects. These models are specifically developed to give accurate solutions to realistic inspection applications. This paper briefly describes the CIVA models, and presents some applications dedicated to the inspection of complex specimen containing various defects with a phased array used to steer and focus the beam. Defect detection and characterization performances are discussed for the various configurations. Some experimental validation of both models are also presented. (authors)

  9. Reliable Radiographic Inspection of Flexible Risers for the Oil Industry

    Science.gov (United States)

    Almeida, Rômulo M.; Rebello, Joao Marcos A.; Vaz, Murilo A.

    2010-02-01

    Flexible risers are composite tubular structures manufactured by the concentric assemblage of cylindrical polymeric and helically wound metallic layers employed to convey pressurized fluids such as oil, gas and water in the ocean environment. The metallic layers account for the flexible risers' structural strength and are dimensioned according to the static and dynamic loads. They are usually installed in a free hanging catenary configuration and are subjected to the direct action of waves and marine currents and wave induced motions from the oil production platform. The fatigue rupture of wire armours in the end fitting or within the riser segment protected by the bend stiffener is an object of major concern. Integrity models have been developed, however inspection techniques are mandatory to ensure that failure is detected. Gammagraphy has been used as a common inspection technique in all regions of the flexible riser, mainly with the single wall-single view method. On the other side, there is not any qualified radiographic procedure to this kind of structure. Radiographic simulation was adopted and its validation with actual gammagraphies and establishment of radiographic parameters to complex radiation geometries were done. Results show the viability of the radiographic inspection analyzing the armour wires' rupture and the displacement between wires.

  10. RELIABLE RADIOGRAPHIC INSPECTION OF FLEXIBLE RISERS FOR THE OIL INDUSTRY

    International Nuclear Information System (INIS)

    Almeida, Romulo M.; Rebello, Joao Marcos A.; Vaz, Murilo A.

    2010-01-01

    Flexible risers are composite tubular structures manufactured by the concentric assemblage of cylindrical polymeric and helically wound metallic layers employed to convey pressurized fluids such as oil, gas and water in the ocean environment. The metallic layers account for the flexible risers' structural strength and are dimensioned according to the static and dynamic loads. They are usually installed in a free hanging catenary configuration and are subjected to the direct action of waves and marine currents and wave induced motions from the oil production platform. The fatigue rupture of wire armours in the end fitting or within the riser segment protected by the bend stiffener is an object of major concern. Integrity models have been developed, however inspection techniques are mandatory to ensure that failure is detected. Gammagraphy has been used as a common inspection technique in all regions of the flexible riser, mainly with the single wall-single view method. On the other side, there is not any qualified radiographic procedure to this kind of structure. Radiographic simulation was adopted and its validation with actual gammagraphies and establishment of radiographic parameters to complex radiation geometries were done. Results show the viability of the radiographic inspection analyzing the armour wires' rupture and the displacement between wires.

  11. Research and proposal on selective catalytic reduction reactor optimization for industrial boiler.

    Science.gov (United States)

    Yang, Yiming; Li, Jian; He, Hong

    2017-08-24

    The advanced computational fluid dynamics (CFD) software STAR-CCM+ was used to simulate a denitrification (De-NOx) project for a boiler in this paper, and the simulation result was verified based on a physical model. Two selective catalytic reduction (SCR) reactors were developed: reactor 1 was optimized and reactor 2 was developed based on reactor 1. Various indicators, including gas flow field, ammonia concentration distribution, temperature distribution, gas incident angle, and system pressure drop were analyzed. The analysis indicated that reactor 2 was of outstanding performance and could simplify developing greatly. Ammonia injection grid (AIG), the core component of the reactor, was studied; three AIGs were developed and their performances were compared and analyzed. The result indicated that AIG 3 was of the best performance. The technical indicators were proposed for SCR reactor based on the study. Flow filed distribution, gas incident angle, and temperature distribution are subjected to SCR reactor shape to a great extent, and reactor 2 proposed in this paper was of outstanding performance; ammonia concentration distribution is subjected to ammonia injection grid (AIG) shape, and AIG 3 could meet the technical indicator of ammonia concentration without mounting ammonia mixer. The developments above on the reactor and the AIG are both of great application value and social efficiency.

  12. Fouling control in biomass boilers

    Energy Technology Data Exchange (ETDEWEB)

    Romeo, Luis M.; Gareta, Raquel [Centro de Investigacion de Recursos y Consumos Energeticos (CIRCE), Universidad de Zaragoza, Centro Politecnico Superior, Maria de Luna, 3, 50018 Zaragoza (Spain)

    2009-05-15

    One of the important challenges for biomass combustion in industrial applications is the fouling tendency and how it affects to the boiler performance. The classical approach for this question is to activate sootblowing cycles with different strategies to clean the boiler (one per shift, one each six hours..). Nevertheless, it has been often reported no effect on boiler fouling or an excessive steam consumption for sootblowing. This paper illustrates the methodology and the application to select the adequate time for activating sootblowing in an industrial biomass boiler. The outcome is a control strategy developed with artificial intelligence (Neural Network and Fuzzy Logic Expert System) for optimizing the biomass boiler cleaning and maximizing heat transfer along the time. Results from an optimize sootblowing schedule show savings up to 12 GWh/year in the case-study biomass boiler. Extra steam generation produces an average increase of turbine power output of 3.5%. (author)

  13. 46 CFR 61.05-20 - Boiler safety valves.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping... INSPECTIONS Tests and Inspections of Boilers § 61.05-20 Boiler safety valves. Each safety valve for a drum, superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10. [CGD 95-028...

  14. Toxic emissions during co-combustion of biomass-waste wood-lignite blends in an industrial boiler.

    Science.gov (United States)

    Samaras, P; Skodras, G; Sakellaropoulos, G P; Blumenstock, M; Schramm, K W; Kettrup, A

    2001-01-01

    The objectives of this work were to study the PCDD/F emissions during the co-combustion of waste wood/coal co-combustion in an industrial boiler and to determine the relation of the toxic emissions to the fuel properties. Co-combustion experiments were performed in a 13.8 MWthermal industrial moving grate combustor. The fuels which were examined in this study included Greek lignite, natural uncontaminated wood, power poles and medium density fibers (MDFs) which were by-products of the plant production process. Fuel blends were prepared by mixing single components in various concentrations. PCDD/F emissions were collected during experimental runs and were analyzed according to standard methods. Low PCDD/F emissions were obtained during the co-combustion tests, lower than the limit value of 0.1 ng TEQ/Nm3. The lowest values were observed during the combustion of fuel blends containing MDF, possibly due to the inhibitory action of some of the N-containing MDF ingredients, such as urea. No direct correlation was found between the PCDD/F and the copper emissions, while examination of the PCDD/F homologue patterns revealed the predominance of the lower chlorinated isomers over the higher ones.

  15. Fast Industrial Inspection of Optical Thin Film Using Optical Coherence Tomography

    Directory of Open Access Journals (Sweden)

    Muhammad Faizan Shirazi

    2016-09-01

    Full Text Available An application of spectral domain optical coherence tomography (SD-OCT was demonstrated for a fast industrial inspection of an optical thin film panel. An optical thin film sample similar to a liquid crystal display (LCD panel was examined. Two identical SD-OCT systems were utilized for parallel scanning of a complete sample in half time. Dual OCT inspection heads were utilized for transverse (fast scanning, while a stable linear motorized translational stage was used for lateral (slow scanning. The cross-sectional and volumetric images of an optical thin film sample were acquired to detect the defects in glass and other layers that are difficult to observe using visual inspection methods. The rapid inspection enabled by this setup led to the early detection of product defects on the manufacturing line, resulting in a significant improvement in the quality assurance of industrial products.

  16. Charting the boiler market

    International Nuclear Information System (INIS)

    2003-01-01

    The ''boiler market'' of electricity, sometimes called unsecured transmission, is electric power consumption that in public statistics is restricted by the obligation of the customers to cut their consumption at short notice and therefore are granted some discount on the network lease. The present document is part of a project that aims to provide a better understanding of the flexibility in the Norwegian power market, limited by the power-intensive industry and the boiler market. It discusses the boiler market. It begins with a discusses of the available statistics, where different sources show very dissimilar consumption figures. Then it examines how the consumption in the boiler market developed during the winter 2002/2003. Finally, there is a description of the regulations of unsecured transmission and how the various network owners adapt to the regulations.

  17. Analysis of Flue Gas Emissions Using a Semi-industrial Boiler Fueled by Biodiesel Produced from Two-stage Transesterification of Waste Cooking Oil

    OpenAIRE

    Mansourpoor, M.; Shariati, A.

    2014-01-01

    In this work, waste cooking oil and methanol as feedstock together with sulfuric acid and potassium hydroxide as catalysts were used to produce biodiesel. The physical properties of the waste cooking oil, the produced biodiesel and the purchased petrodiesel were measured using specified ASTM standards. To examine their performance and their flue gases emissions, biodiesel and petrodiesel were burnt in a wet base semi-industrial boiler. The emitted combustion gases, including CO, NOx, SO2 and ...

  18. Augmented reality application for industrial non-destructive inspection training

    Science.gov (United States)

    Amza, Catalin Gheorghe; Zapciu, Aurelian; Teodorescu, Octav

    2018-02-01

    Such a technology - Augmented Reality (AR) has great potential of use, especially for training purposes of new operators on using expensive equipment. In this context, the paper presents an augmented reality training system developed for phased-array ultrasonic non-destructive testing (NDT) equipment. The application has been developed using Unity 5.6.0 game-engine platform integrated with Vuforia sdk toolkit for devices with Android operating system. The test results performed by several NDT operators showed good results, thus proving the potential of using the application in the industrial field.

  19. In-service inspection of fertilizer and steel and ship building industries

    International Nuclear Information System (INIS)

    Sanaullah, Md.

    1998-01-01

    There is a good number of fertilizer factories, and steel and ship building industries in Bangladesh. Different NDT methods are being used for in-service inspection of these industries to ensure product reliability, to prevent accident and save human life, to maintain a uniform quality level, to lower manufacturing cost and to minimize the wastage of time and materials and for other benefits. (author)

  20. National Inspection Program of Conventional Industries: implement, results and evaluation- 1981 to 1984

    International Nuclear Information System (INIS)

    Gloria, M.B.; Silva, F.C.A. da; Leocadio, J.C.; Valenca, J.R.M.; Farias, C.

    1986-01-01

    The methodology adopted by the Instutute of Radiation Protection and Dosimetry to implement the National Inspection Program of Conventional Industries is present. This methodology is being efficient because of many technical and administrative problems about radiation protection could be identified, analysed and solved gradually. Many workplaces of gammagraphy are analysed in relation to radiation safety, geographyc localization and social-economics aspects. (Author) [pt

  1. Rationale and Application of Tangential Scanning to Industrial Inspection of Hardwood Logs

    Science.gov (United States)

    Nand K. Gupta; Daniel L. Schmoldt; Bruce Isaacson

    1998-01-01

    Industrial computed tomography (CT) inspection of hardwood logs has some unique requirements not found in other CT applications. Sawmill operations demand that large volumes of wood be scanned quickly at high spatial resolution for extended duty cycles. Current CT scanning geometries and commercial systems have both technical and economic [imitations. Tangential...

  2. ''A Parallel Adaptive Simulation Tool for Two Phase Steady State Reacting Flows in Industrial Boilers and Furnaces''; FINAL

    International Nuclear Information System (INIS)

    Michael J. Bockelie

    2002-01-01

    This DOE SBIR Phase II final report summarizes research that has been performed to develop a parallel adaptive tool for modeling steady, two phase turbulent reacting flow. The target applications for the new tool are full scale, fossil-fuel fired boilers and furnaces such as those used in the electric utility industry, chemical process industry and mineral/metal process industry. The type of analyses to be performed on these systems are engineering calculations to evaluate the impact on overall furnace performance due to operational, process or equipment changes. To develop a Computational Fluid Dynamics (CFD) model of an industrial scale furnace requires a carefully designed grid that will capture all of the large and small scale features of the flowfield. Industrial systems are quite large, usually measured in tens of feet, but contain numerous burners, air injection ports, flames and localized behavior with dimensions that are measured in inches or fractions of inches. To create an accurate computational model of such systems requires capturing length scales within the flow field that span several orders of magnitude. In addition, to create an industrially useful model, the grid can not contain too many grid points - the model must be able to execute on an inexpensive desktop PC in a matter of days. An adaptive mesh provides a convenient means to create a grid that can capture both fine flow field detail within a very large domain with a ''reasonable'' number of grid points. However, the use of an adaptive mesh requires the development of a new flow solver. To create the new simulation tool, we have combined existing reacting CFD modeling software with new software based on emerging block structured Adaptive Mesh Refinement (AMR) technologies developed at Lawrence Berkeley National Laboratory (LBNL). Specifically, we combined: -physical models, modeling expertise, and software from existing combustion simulation codes used by Reaction Engineering International

  3. 46 CFR 115.812 - Pressure vessels and boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Pressure vessels and boilers. 115.812 Section 115.812... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be tested... testing requirements for boilers are contained in § 61.05 in subchapter F of this chapter. [CGD 85-080, 61...

  4. Inspection of welded joints and cords using industrial x-ray and gamma radiography

    International Nuclear Information System (INIS)

    Escobar R, E.J.

    2000-01-01

    The first part of this work contains five chapters related to theoretical aspects and basic knowledge of welding metallurgy, welding, welded joint discontinuity, non-destructive testing (NDT) and industrial x-rays. The second part contains experimental works applied and carried out by the Peruvian Institute of Nuclear Energy (IPEN). Due to the importance of identifying and applying the different methods of NDT in the industry's quality control, more emphasis is placed on industrial x-ray and gamma radiography, a method that involves the radiographic inspection of welded joints and cords

  5. Optical Inspection In Hostile Industrial Environments: Single-Sensor VS. Imaging Methods

    Science.gov (United States)

    Cielo, P.; Dufour, M.; Sokalski, A.

    1988-11-01

    On-line and unsupervised industrial inspection for quality control and process monitoring is increasingly required in the modern automated factory. Optical techniques are particularly well suited to industrial inspection in hostile environments because of their noncontact nature, fast response time and imaging capabilities. Optical sensors can be used for remote inspection of high temperature products or otherwise inaccessible parts, provided they are in a line-of-sight relation with the sensor. Moreover, optical sensors are much easier to adapt to a variety of part shapes, position or orientation and conveyor speeds as compared to contact-based sensors. This is an important requirement in a flexible automation environment. A number of choices are possible in the design of optical inspection systems. General-purpose two-dimensional (2-D) or three-dimensional (3-D) imaging techniques have advanced very rapidly in the last years thanks to a substantial research effort as well as to the availability of increasingly powerful and affordable hardware and software. Imaging can be realized using 2-D arrays or simpler one-dimensional (1-D) line-array detectors. Alternatively, dedicated single-spot sensors require a smaller amount of data processing and often lead to robust sensors which are particularly appropriate to on-line operation in hostile industrial environments. Many specialists now feel that dedicated sensors or clusters of sensors are often more effective for specific industrial automation and control tasks, at least in the short run. This paper will discuss optomechanical and electro-optical choices with reference to the design of a number of on-line inspection sensors which have been recently developed at our institute. Case studies will include real-time surface roughness evaluation on polymer cables extruded at high speed, surface characterization of hot-rolled or galvanized-steel sheets, temperature evaluation and pinhole detection in aluminum foil, multi

  6. The role of independent inspection in verification activities

    International Nuclear Information System (INIS)

    Fuerste, W.

    1982-01-01

    Independent inspection has its origin in the early Middle Ages, when kings prescribed to textile manufacturers a quality control by authorized inspectors. Independent inspection became more important with respect to the safety of workers in the industrial era beginning in the 18th century, when the high-pressure steam engines were introduced and many accidents and explosions of steam boilers occurred. Nowadays, independent inspection is of utmost importance, because the safety of the public is endangered by industrial plants located near highly populated areas. To better understand the role of independent inspection, the paper reviews its historical development in Europe from the Middle Ages to the 20th century. Most of the independent inspection associations in European countries were established after the second half of the 19th century and began with the surveillance of steam boilers. Nowadays, organizations like the TUEVs (Technical Inspection Agencies) in the Federal Republic of Germany perform expertise and inspection on behalf of the government in various fields of industrial safety. To show how independent inspection is involved in quality assurance, the methods practised in the United States of America and the Federal Republic of Germany are compared and future trends discussed. For developing countries starting with nuclear energy, it is important to consider the information and recommendations regarding independent inspection and its regulation as laid down in a number of publications in the IAEA NUSS Programme. (author)

  7. Regulatory inspection practices for industrial safety (electrical, mechanical, material handling and conventional aspects)

    International Nuclear Information System (INIS)

    Agarwal, K.

    2017-01-01

    Regulatory Inspection (RI) of BARC facilities and projects are carried out under the guidance of BARC Safety Council (BSC) Secretariat. Basically facilities and projects have been divided into two board categories viz. radiological facilities and non-radiological facilities. The Rls of radiological facilities should be carried out under OPSRC and of non-radiological facilities under CFSRC. Periodicity of inspection shall be at least once in a year. The RI of projects is carried out under concerned DSRC. RI practices with industrial safety which includes electrical, mechanical, material handling and conventional aspect for these facilities starts with check lists. The inspection areas are prepared in the form of checklists which includes availability of approved documents, compliance status of previous RIT and various safety committee's recommendations, radiological status of facilities, prompt reporting of safety related unusual occurrences, major incident, site visit for verification of actual status of system/plant. The practices for inspection in the area of electrical safety shall include checking of maintenance procedure for all critical class IV system equipment's such as HT panel, LT panel, transformer and motors. Load testing of Class III system such as D.G. set etc. shall be carried out as technical specification surveillance schedule. Status of aviation lights, number of qualified staff, availability of qualified staff etc. shall be form of inspection

  8. The API methodology for risk-based inspection (RBI) analysis for the petroleum and petrochemical industry

    International Nuclear Information System (INIS)

    Reynolds, J.T.

    1998-01-01

    Twenty-one petroleum and petrochemical companies are currently sponsoring a project within the American Petroleum Institute (API) to develop risk-based inspection (RBI) methodology for application in the refining and petrochemical industry. This paper describes that particular RBI methodology and provides a summary of the three levels of RBI analysis developed by the project. Also included is a review of the first pilot project to validate the methodology by applying RBI to several existing refining units. The failure for pressure equipment in a process unit can have several undesirable effects. For the purpose of RBI analysis, the API RBI program categorizes these effects into four basic risk outcomes: flammable events, toxic releases, major environmental damage, and business interruption losses. API RBI is a strategic process, both qualitative and quantitative, for understanding and reducing these risks associated with operating pressure equipment. This paper will show how API RBI assesses the potential consequences of a failure of the pressure boundary, as well as assessing the likelihood (probability) of failure. Risk-based inspection also prioritizes risk levels in a systematic manner so that the owner-user can then plan an inspection program that focuses more resources on the higher risk equipment; while possibly saving inspection resources that are not doing an effective job of reducing risk. At the same time, if consequence of failure is a significant driving force for high risk equipment items, plant management also has the option of applying consequence mitigation steps to minimize the impact of a hazardous release, should one occur. The target audience for this paper is engineers, inspectors, and managers who want to understand what API Risk-Based Inspection is all about, what are the benefits and limitations of RBI, and how inspection practices can be changed to reduce risks and/or save costs without impacting safety risk. (Author)

  9. Condition Assessment of the Timber Structures of a Century-Old Industrial Building Using a Nondestructive Inspection Procedure

    Science.gov (United States)

    Xiping Wang; Marko Teder; James Wacker

    2013-01-01

    This paper reports an in situ inspection project conducted on heavy timber structures of a century-old industrial building at a paper manufacturing facility. A nondestructive inspection procedure was employed to evaluate the true condition of the heavy timbers that serve as the main framing structure of the building. The on-site investigation involved monitoring of the...

  10. Improved nuclear boiler

    International Nuclear Information System (INIS)

    Pierart, Robert.

    1980-01-01

    The improved nuclear boiler concerned in this invention is of the kind comprising, inter alia, a nuclear reactor supported by a metallic structure and of which the vessel is at least enclosed in part by a casing acting as a protective containment integrated in this structure. It is essentially characterized in that this casing is fitted into and maintained in position in the metallic structure by removable locking devices which enable the casing to be withdrawn from the remainder of the structure. Hence, after the casing has been withdrawn or removed from the metallic structure, access to the reactor vessel is readily obtained for inspection and/or testing from without [fr

  11. CFB boilers in multifuel application

    International Nuclear Information System (INIS)

    Goral, D.; Krzton, B.

    2007-01-01

    Fuel flexibility characteristic for CFB boilers plays an important rule in industrial and utility size applications. Possibility to use wider range of fuels that has been long time considered as by-products or wastes and possibility to design boilers able to operate with alternative fuels is an important factor that improves fuel delivery security and plant economy. Presented article is based on similar publications that present Foster Wheeler's experience in design and delivery of the CFB boilers for wide range of coals and cofiring by- products of crude oil refining and coal processing. Aspects of biomass cofiring will be also presented. (author)

  12. VerifEYE: a real-time meat inspection system for the beef processing industry

    Science.gov (United States)

    Kocak, Donna M.; Caimi, Frank M.; Flick, Rick L.; Elharti, Abdelmoula

    2003-02-01

    Described is a real-time meat inspection system developed for the beef processing industry by eMerge Interactive. Designed to detect and localize trace amounts of contamination on cattle carcasses in the packing process, the system affords the beef industry an accurate, high speed, passive optical method of inspection. Using a method patented by United States Department of Agriculture and Iowa State University, the system takes advantage of fluorescing chlorophyll found in the animal's diet and therefore the digestive track to allow detection and imaging of contaminated areas that may harbor potentially dangerous microbial pathogens. Featuring real-time image processing and documentation of performance, the system can be easily integrated into a processing facility's Hazard Analysis and Critical Control Point quality assurance program. This paper describes the VerifEYE carcass inspection and removal verification system. Results indicating the feasibility of the method, as well as field data collected using a prototype system during four university trials conducted in 2001 are presented. Two successful demonstrations using the prototype system were held at a major U.S. meat processing facility in early 2002.

  13. Biomass boiler conversion potential in the eastern United States

    Science.gov (United States)

    Charles D. Ray; Li Ma; Thomas Wilson; Daniel Wilson; Lew McCreery; Janice K. Wiedenbeck

    2013-01-01

    The U.S. is the world's leading consumer of primary energy. A large fraction of this energy is used in boiler installations to generate steam and hot water for heating applications. It is estimated there are total 163,000 industrial and commercial boilers in use in the United States of all sizes. This paper characterizes the commercial and industrial boilers in...

  14. National Emission Standards for Hazardous Air Pollutants (NESHAP) for Major Sources: Industrial, Commercial, and Institutional Boilers - Guidance for Calculating Emission Credits Resulting from Implementation of Energy Conservation Measures

    Science.gov (United States)

    The purpose of this July 2012 document is to provide guidance for developing a consistent approach to documenting efficiency credits generated from energy conservation measures in the Implementation Plan for boilers covered by the Boiler MACT rule.

  15. Application of GPRS and GIS in Boiler Remote Monitoring System

    OpenAIRE

    Hongchao Wang; Yifeng Wu

    2012-01-01

    Application of GPRS and GIS in boiler remote monitoring system was designed in this paper by combining the advantage of GPRS and GIS in remote data transmission with configuration monitoring technology. The detail information of the operating conditions of the industrial boiler can be viewed by marking the location of boiler on the electronic map dynamically which can realize the unified management for industrial boiler of a region or city conveniently. Experimental application show that the ...

  16. Benefits And Humanisation Of The Working Environment By Using Laser Inspection Systems In The Industry

    Science.gov (United States)

    Mueller, Peter; Pietzsch, Karl; Feige, Christian

    1989-02-01

    At a time of rapid development, introduction of new technologies, and increasing world-wide competition, the quality specifications for products and materials becoming even more demanding. This also applies with regard to the avoidance of defects in the surfaces of materials. Consequently there is a need for systems which allow 100% in-line testing of materials and surfaces during the production of, e.g. textiles, data storage media, papers, films and metals. Thanks to its optical and electronical precision, its unlimited applications - even under the most severe conditions-and its absolutely constant acuity, compared with visual inspection, the Sick-Scan-System is an excellent means for improving quality and profits in industrial manufacture, reducing rejects production and thus providing even more customer satisfaction. Here we describe briefly our laser scanner technology. It will set new standards in the area of automatic inspection, and the term laser tested will stablish itself as a mark of quality. In the last few years laser scanning inspection systems have been further developed in collaboration with a large number of materials manufacturers. These systems have been adopted in modern production lines and demonstrate their economy.

  17. CFD Simulation On CFBC Boiler

    Directory of Open Access Journals (Sweden)

    Amol S. Kinkar

    2015-02-01

    Full Text Available Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays an important role to complete the power generation cycle such as CFBC Circulating Fluidized Bed Combustion FBC Fluidized Bed Combustion AFBC Atmospheric Fluidized Bed Combustion Boiler CO Boiler RG amp WHR Boiler Waster heat recovery Boiler. This paper is intended to comprehensively give an account of knowledge related to refractory amp its failure in CFBC boiler with due effect of flue gas flow during operation on refractory by using latest technology of CAD Computer aided Design amp CAE Computer aided Engineering. By conceptual application of these technology the full scale model is able to analyze in regards the flow of flue gas amp bed material flow inside the CFBC loop via CFD Computational Fluid Dynamics software. The results obtained are helpful to understand the impact of gas amp particles on refractory in different areas amp also helped to choose suitable refractory material in different regions.

  18. Robust control of an industrial boiler system; a comparison between two approaches: Sliding mode control and H∞ technique

    International Nuclear Information System (INIS)

    Moradi, Hamed; Bakhtiari-Nejad, Firooz; Saffar-Avval, Majid

    2009-01-01

    To achieve a good performance of the utility boiler, dynamic variables such as drum pressure, steam temperature and water level of drum must be controlled. In this paper, a linear time invariant (LTI) model of a boiler system is considered in which the input variables are feed-water and fuel mass rates. However this dynamic model may associate with uncertainties. With considering the uncertainties of the dynamic model, a sliding mode controller is designed. After representation of the uncertain dynamic system in general control configuration and modelling the parametric uncertainties, nominal performance, robust stability and robust performance are analyzed by the concept of structured singular value μ. Using an algorithm for μ-analysis and applying an inversed-base controller, robust stability and nominal performance are guaranteed but robust performance is not satisfied. Finally, an optimal robust controller is designed based on μ-synthesis with DK-iteration algorithm. Both optimal robust and sliding mode controllers guarantee robust performance of the system against the uncertainties and result in desired time responses of the output variables. By applying H ∞ robust control, system tracks the desire reference inputs in a less time and with smoother time responses. However, less control efforts, feedwater and fuel mass rates, are needed when the sliding mode controller is applied.

  19. National Emission Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers; Guidance for Calculating Efficiency Credits Resulting from Implementation of Energy Conservation Measures

    Energy Technology Data Exchange (ETDEWEB)

    Cox, Daryl [ORNL; Papar, Riyaz [Hudson Technologies; Wright, Dr. Anthony [ALW Consulting

    2013-02-01

    The purpose of this document is to provide guidance for developing a consistent approach to documenting efficiency credits generated from energy conservation measures in the Implementation Plan for boilers covered by the Boiler MACT rule (i.e., subpart DDDDD of CFR part 63). This document divides Boiler System conservation opportunities into four functional areas: 1) the boiler itself, 2) the condensate recovery system, 3) the distribution system, and 4) the end uses of the steam. This document provides technical information for documenting emissions credits proposed in the Implementation Plan for functional areas 2) though 4). This document does not include efficiency improvements related to the Boiler tune-ups.

  20. Environmental performance assessment of utility boiler energy conversion systems

    International Nuclear Information System (INIS)

    Li, Changchun; Gillum, Craig; Toupin, Kevin; Park, Young Ho; Donaldson, Burl

    2016-01-01

    solar boiler technology can be widely used in the United States’ utility power industry, its capital cost and the O&M cost should be reduced. Using the results of this research, decision-makers can make better-informed, environmentally-efficient selections of future utility scale boilers.

  1. 46 CFR 53.01-3 - Adoption of section IV of the ASME Boiler and Pressure Vessel Code.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Adoption of section IV of the ASME Boiler and Pressure...) MARINE ENGINEERING HEATING BOILERS General Requirements § 53.01-3 Adoption of section IV of the ASME Boiler and Pressure Vessel Code. (a) Heating boilers shall be designed, constructed, inspected, tested...

  2. Boiler plants completed in record time

    International Nuclear Information System (INIS)

    Anon.

    2001-01-01

    Bubbling fluidised bed (BFB) combustion has steadily increased its share of the boiler market in recent years, particularly in the Nordic region, where it is particularly well-suited to handling the high moisture content biofuels produced and used by the forest products industry. Foster Wheeler is the world's leading supplier of fluidised bed combustion technology. Over 200 of the more than 300 fluidised bed boilers supplied by the company are circulating fluidised bed (CFB) designs, a market in which Foster Wheeler has more than a 40% share. Foster Wheeler Energia Oy supplied the Myllykoski project at Anjalankoski with a fluidised bed boiler, auxiliary steam boilers, and flue gas scrubber systems

  3. Ecological boiler modernization, feasible energy solutions

    International Nuclear Information System (INIS)

    Krcek, F.; Matev, M.; Sykora, J.; Chladek, J.

    2005-01-01

    Alstom Power, s.r.o., ALSTOM GROUP in Brno, Czech Republic is a successor of PBS (First Brno Machine Works). PBS was a well-known company in Bulgaria - mainly as Heating Power Plant (HPP) and Industrial Plant supplier of boilers, industrial steam turbines, milling systems, heat exchangers Btc. PBS has been privatised in two stages starting at1993 year. Alstom recently deals with boiler and heat exchanger products. Industrial turbine but has been sold to Siemens in 2004

  4. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Science.gov (United States)

    2010-01-01

    ... gases. Manufacturer of a commercial packaged boiler means any person who manufactures, produces... 10 Energy 3 2010-01-01 2010-01-01 false Definitions concerning commercial packaged boilers. 431.82... COMMERCIAL AND INDUSTRIAL EQUIPMENT Commercial Packaged Boilers § 431.82 Definitions concerning commercial...

  5. Combustion of paper industry sewage sludge in existing boilers. Progress report 1; Tillfoersel av skogsindustriellt slam till eldstaeder. Delrapport etapp 1

    Energy Technology Data Exchange (ETDEWEB)

    Hoeglund, Christer; Lundborg, Rickard; Myringer, Aase

    2003-10-01

    The aim of this project is to find a feasible method for combustion of sewage sludge in existing boilers of the paper industry. Biological sludge is complicated to handle since it contains a lot of bound water. Problems arise at dehydration and subsequent treatment. Moreover, the trend is that the amount of biological sludge increases whereas the amount of easily dehydrated fibre sludge decreases. Today, mixed sludge is combusted at more then half of the paper and pulp mills in Sweden. In order to evaluate the existing problems and the characteristics of different sludge, five mills have been studied. Sludge from three of these mills has also been analysed with regards to content and combustion properties. The content of sludge from different mills varies greatly. If the ash content is high, some substances, especially the alkali metals can cause problems at combustion such as sintering and deposits in the boiler. The analysed sludge did not contain important amounts of substances that causes problems at combustion, nor any toxic substances, except from one mill that had relatively high content of mercury. The combustion tests proved that combustion and especially drying of sludge is made preferably when the sludge particles are small, on as big an area as possible. One feasible method to combust sludge from the forest industry is to dehydrate so called fibre sludge to the same dry substance content as bark, in order to introduce it with existing fuel feeding devises and combust it together with the other fuel on the grate in a grate boiler. Dehydrated biological sludge, with considerably higher moisture content than pure fibre sludge, is added with a burner devise above the bed. The sludge particles are dried (in the furnace) and combusted before they leave the furnace. In this way, wet sludge that plug the bed is avoided. The location of the sludge feeding device in the boiler is important and should be adjusted individually to each furnace. Simulations show that

  6. Design of an Infrared Imaging System for Robotic Inspection of Gas Leaks in Industrial Environments

    Directory of Open Access Journals (Sweden)

    Ramon Barber

    2015-03-01

    Full Text Available Gas detection can become a critical task in dangerous environments that involve hazardous or contaminant gases, and the use of imaging sensors provides an important tool for leakage location. This paper presents a new design for remote sensing of gas leaks based on infrared (IR imaging techniques. The inspection system uses an uncooled microbolometer detector, operating over a wide spectral bandwidth, that features both low size and low power consumption. This equipment is boarded on a robotic platform, so that wide objects or areas can be scanned. The detection principle is based on the use of active imaging techniques, where the use of external IR illumination enhances the detection limit and allows the proposed system to operate in most cases independently from environmental conditions, unlike passive commercial approaches. To illustrate this concept, a fully radiometric description of the detection problem has been developed; CO2 detection has been demonstrated; and simulations of typical gas detection scenarios have been performed, showing that typical industrial leaks of CH4 are well within the detection limits. The mobile platform where the gas sensing system is going to be implemented is a robot called TurtleBot. The control of the mobile base and of the inspection device is integrated in ROS architecture. The exploration system is based on the technique of Simultaneous Localization and Mapping (SLAM that makes it possible to locate the gas leak in the map.

  7. Report on research results of the development of high efficient boilers in fiscal 1996. Research development of high efficient industrial furnaces, etc; Koseino boiler no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-03-01

    Out of the developments of high efficient boilers which have been continued since fiscal 1993, the paper reported the result of the development conducted in fiscal 1996. The oxygen combustion (the oxygen enrichment combustion including 100% oxygen combustion) decreases the amount of flue gas and reduces heat loss of the flue gas, and is also effective as NOx reduction measures. The experiment was conducted using testing furnace. The boiler efficiency rapidly increased with the increasing concentration of oxygen enrichment. In the pure oxygen combustion, the overall boiler efficiency of a 106% level (low heating value standard) is expected. Since the boiler wet flue gas is decreased, the NOx emission is reduced. The boiler can raise the combustion temperature with no fear of NOx and can be reduced in size. CO2 decreases in proportion to the energy saving effect. The development of a condensation flue gas heat exchanger is aimed at recovering heat down to the low temperature. Prediction of heat transfer in the steam condensation region becomes possible, and the size reduction can be expected. Dew point corrosion resistant materials were also selected. As to the high speed combustion control, a simple type using micro-processor was developed. Obtained were high speed, compactness, electric power saving, and high controllability. 14 refs., 306 figs., 88 tabs.

  8. Experience in industrial radiography equipment into carry out inspections in Brazil

    International Nuclear Information System (INIS)

    Lopes, Valdir Maciel; Silva, Joao

    2008-01-01

    The Nuclear and Energy Research Institute (IPEN), in accordance with the attributions given by the National Commission of Nuclear Energy (CNEN), has been supplying the market with radioactive sealed sources of Iridium 192 ( 192 Ir), for Brazil and some South America Countries, for more than 24 years. In this period, the experience acquired in the accompanied of the technological improvement in the industrial gammagraphy equipment; into Sealed Sources Production Laboratory (LPFS) will be show. Of the set of operations carry out in the LPFS, since the assemblies, tests of qualification of the sources also inspection at of the equipment for posterior applications in field, it is intended to demonstrate to the technological improvement associate to the radiological and operational security. In this work, the data base of the system of the LPFS will be used, as well as the professional experience of the laboratory team in the daily relationship with the companies responsible for the equipment operation. (author)

  9. Combustion of a fuel mix containing animal waste, industry and household waste in FB-boilers; Foerbraenning av en braenslemix bestaaende av animaliskt avfall, industri- och hushaallsavfall i FB-pannor

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Anita; Herstad Svaerd, Solvie; Moradian, Farzad

    2012-11-01

    The aim of this project is to evaluate how the operation conditions and the combustion chemistry is changed in a Bubbling Fluidized Bed (BFB) Boiler when adding approx. 20 wt-% Biomal into the fuel mixture. The following issues were addressed in the project: 1. How does the new chemical composition of the fuel mix influence bed agglomeration, deposit growth, ash flows, flue gases and particle size distribution? 2. Is it possible to run the boiler at a reduced bed temperature of about 750 deg C due to the increased moisture content originating from the biomal fuel? The project is based on combustion tests in the two Waste to Energy boilers at 20 MWth each owned by Boraas Energy and Environment AB (BEM). Furthermore, results from the Waste Refinery Project 'Reduced bed temperature in FB-boilers burning waste - part II' has been used as reference in some cases. At normal conditions the boilers are run on a fuel mixture containing 80 % sorted industrial waste and 20 % household waste. This fuel mixture consists mainly of paper, plastics and wood. In Boraas the organic part of the household waste is sorted out and used for biogas production. With the addition of biomal, which consists of animal by-products crushed to a pumpable fuel, the chemical composition of the fuel mixture is changed to some extent. The results from the combustion tests shows that biomal influences the chemical fuel composition, but also that there are large variations in the ordinary waste fuel composition as well. The most evident changes with addition of biomal are: 1. Increased moisture. 2. Reduced heat value. 3. Increased amount nitrogen, calcium and phosphorus. 4. Decreased amount lead due to the low concentration in biomal. However, there were no changes in sodium, potassium, sulphur and chlorine, elements important for increased/reduced fuel related problems, derived from biomal. The increase of calcium and phosphorus with biomal derive from bone and the calcium

  10. Failure analysis of boiler tube

    International Nuclear Information System (INIS)

    Mehmood, K.; Siddiqui, A.R.

    2007-01-01

    Boiler tubes are energy conversion components where heat energy is used to convert water into high pressure superheated steam, which is then delivered to a turbine for electric power generation in thermal power plants or to run plant and machineries in a process or manufacturing industry. It was reported that one of the tubes of a fire-tube boiler used in a local industry had leakage after the formation of pits at the external surface of the tube. The inner side of the fire tube was working with hot flue gasses with a pressure of 10 Kg/cm/sup 2/ and temperature 225 degree C. The outside of the tube was surrounded by feed water. The purpose of this study was to determine the cause of pits developed at the external surface of the failed boiler tube sample. In the present work boiler tube samples of steel grade ASTM AI61/ASTM A192 were analyzed using metallographic analysis, chemical analysis, and mechanical testing. It was concluded that the appearance of defects on the boiler tube sample indicates cavitation type corrosion failure. Cavitation damage superficially resembled pitting, but surface appeared considerably rougher and had many closely spaced pits. (author)

  11. Energy recovery and emissions of PBDD/Fs and PBDEs from cocombustion of woodchip and wastewater sludge in an industrial boiler.

    Science.gov (United States)

    Chang, Shun-Shiang Chang; Lee, Wen-Jhy Lee; Wang, Lin-Chi Wang; Chang-Chien, Guo-Ping Chang-Chien; Wu, Chang-Yu

    2013-01-01

    The emissions of polybrominated dibenzo-pdioxins,dibenzofurans (PBDD/Fs), and polybrominated diphenyl ethers (PBDEs) from trial combustion of 10 wt % dried industrial wastewater-treatment sludge (IWTS) and 90 wt % woodchip in an industrial boiler were investigated and compared to that from woodchip combustion. The PBDD/F toxic equivalent (TEQ) andPBDE emissions increased from 0.121 pg TEQ Nm−3 and 2260 pgNm−3, respectively, of the woodchip combustion to 0.211 pg TEQNm−3 and 4200 pg Nm−3, respectively, of the trial combustion.PBDD/F and PBDE congener profiles of inputs and outputs of the same type of combustion were similar; they also show similarity between woodchip and trial combustions, revealing that the destruction pathway was little affected by the introduction of the IWTS. The fates of PBDD/Fs and PBDEs show that the indigenous pollutants in the feed were effectively depleted (>93.5%). The dominant releasing route of PBDD/F and PBDE shifted from the stack flue gas of woodchip combustion to the ashes of trial combustion. This study demonstrates that co-combustion not only handles the fast growing sludge stream but also yields a saving of 26.3% in the fuel cost and treatment fees of sludge and ashes.

  12. 46 CFR 97.15-15 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Examination of boilers and machinery. 97.15-15 Section... VESSELS OPERATIONS Tests, Drills, and Inspections § 97.15-15 Examination of boilers and machinery. It shall be the duty of the chief engineer when assuming charge of the boilers and machinery of a vessel to...

  13. 46 CFR 78.17-30 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Examination of boilers and machinery. 78.17-30 Section... OPERATIONS Tests, Drills, and Inspections § 78.17-30 Examination of boilers and machinery. It shall be the duty of the chief engineer when assuming charge of the boilers and machinery of a vessel to examine...

  14. 46 CFR 196.15-15 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Examination of boilers and machinery. 196.15-15 Section... VESSELS OPERATIONS Test, Drills, and Inspections § 196.15-15 Examination of boilers and machinery. (a) It shall be the duty of the chief engineer when he assumes charge of the boilers and machinery of a vessel...

  15. 40 CFR 266.110 - Waiver of DRE trial burn for boilers.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 26 2010-07-01 2010-07-01 false Waiver of DRE trial burn for boilers... HAZARDOUS WASTE MANAGEMENT FACILITIES Hazardous Waste Burned in Boilers and Industrial Furnaces § 266.110 Waiver of DRE trial burn for boilers. Boilers that operate under the special requirements of this section...

  16. Assessment of the Main Deviations Found during Regulatory Inspections in Industrial Gamma Radiography in Argentina

    International Nuclear Information System (INIS)

    Alonso Jimenez, M.T.; Ermacora, M.G.

    2011-01-01

    The present paper shows the regulatory work made through inspections concerning radiation safety and security in the area of industrial gamma radiography. An account is shown of the items which should be available in the storage facility where the equipment and radioactive sources are placed as well as in site radiography and which are required to the users of the equipment meant for this practice, in order to ensure compliance with the regulations in force. The objective of this paper is to assess the most frequent deviations to the regulatory standards found during this type of inspections, such as lack of complete and operable radiation protection equipment, lack of available elements bound to act in case of emergency, no delimitation of controlled areas, gamma radiography equipment stored in unlocked position, wear gauge unavailable, record of movements of equipment and radioactive sources not updated, anomalous monthly or annual personal dose values, among the main findings. In particular, in connection with dose reports, some cases of occupational exposed workers exceeding the annual dose limits or investigation levels are highlighted. In addition, the explanations provided by the person responsible for radiation protection of companies in regard to the possible causes or circumstances which might have given rise to such dose values, the conclusions reached and the preventive and corrective measures implemented by these companies are analysed. Finally, an assessment of the annual dose distributions of the occupational exposed workers concerned with this kind of practice in the period 2004-2007 is shown. As a conclusion, the relevance of these deviations according to degradation in safety and security performance and the role of the regulatory work as a promoter of the implementation of safety culture will be emphasized. (authors)

  17. Assessment of the main deviations found during regulatory inspections in industrial gamma radiography in Argentina

    International Nuclear Information System (INIS)

    Alonso Jimenez, Maria T.; Ermacora, Marcela

    2008-01-01

    The present paper shows the regulatory work made through inspections concerning radiation safety and security in the area of industrial gamma radiography. An account is shown of the items which should be available in the storage facility where the equipment and radioactive sources are placed as well as in site radiography and which are required to the users of the equipment meant for this practice, in order to ensure compliance with the regulations in force. The objective of this paper is to assess the most frequent deviations to the regulatory standards found during this type of inspections, such as lack of complete and operable radiation protection equipment, lack of available elements bound to act in case of emergency, no delimitation of controlled areas, gamma radiography equipment stored in unlocked position, wear gauge unavailable, record of movements of equipment and radioactive sources not updated, anomalous monthly or annual personal dose values, among the main findings. In particular, in connection with dose reports, some cases of occupational exposed workers exceeding the annual dose limits or investigation levels are highlighted. In addition, the explanations provided by the person responsible for radiation protection of companies in regard to the possible causes or circumstances which might have given rise to such dose values, the conclusions reached and the preventive and corrective measures implemented by these companies are analysed. Finally, an assessment of the annual dose distributions of the occupational exposed workers concerned with this kind of practice in the period 2004-2007 is shown. As a conclusion, the relevance of these deviations according to degradation in safety and security performance and the role of the regulatory work as a promoter of the implementation of safety culture will be emphasized. (author)

  18. Developing Boiler Concepts as Integrated Units

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    - consisting of pressure part, burner and control system. The Technical University of Denmark, MEK - Energy Engineering Section [12] has participated in the modelling process. The project has included static and dynamic modelling of the boiler concept. For optimization of operation, verication of performance......With the objective to be able to optimize the design and operation of steam boiler concepts Aalborg Industries A/S [1] has together with Aalborg University, Institute of Energy Technology [9] carried out a development project paying special attention to the boiler concept as an integrated unit......, emissions and to obtain long time operation experiences with the boiler concept, a full scale prototype has been built and these tests have been accomplished on the prototype. By applying this integrated unit approach to the boiler concept development it has been possible to optimize the different building...

  19. Activity concentrations of 238U and 226Ra in scales formed on pipes of industrial boilers in the state of Pernambuco, Brazil

    International Nuclear Information System (INIS)

    Poggi, Claudia M.B.; Farias, Emerson E.G. de; Gazineu, Maria H.P.

    2015-01-01

    The procedures employed in the industry can generate significant amounts of solid, liquid and gaseous wastes that usually contain toxic or materials of difficulty degradation. One of the facts that contribute to the formation of such wastes is the generation of steam used in operating processes and industry segments. Currently, steam supplied by boilers is the most economical and practical mode of heat transfer in industrial processes. Due to the high temperature of water used in these processes, compounds which were previously soluble become insoluble, generating residues called scales. This material, which contains stable ions, can also present naturally occurring radionuclides such as 238 U and 226 Ra, which concentrate over time in piping and equipment surfaces. If not disposed correctly, this material also can contaminate the environment. The main origin of these radionuclides is the use of groundwater in industrial processes. Thus, in regions of naturally enriched in radionuclides such as the Region of Pernambuco, including the municipalities of Paulista and Goiana, there is a greater possibility of radioactive scale formation. Therefore, this study aimed to determine the activity concentrations of 238 U and 226 Ra present in the solid wastes generated by industries situated in Paulista and Goiana, in order to assess radionuclide disequilibrium. For the sake of comparison, scale samples collected from industries located in the municipality of Caruaru, far from the previous municipalities, were also analyzed. The determination of the activity concentrations for 238 U and 226 Ra was performed by High Resolution Gamma-Ray Spectrometry. Samples were collected, prepared, packed in plastic containers and set aside for a minimum time of 21 days, for the secular equilibrium to occur between 226 Ra and its short lived descendants. The counting time was 80,000 seconds. Gamma energies used for determination of activity concentrations were 1001 keV for 238 U, and 352 ke

  20. Activity concentrations of {sup 238}U and {sup 226}Ra in scales formed on pipes of industrial boilers in the state of Pernambuco, Brazil

    Energy Technology Data Exchange (ETDEWEB)

    Poggi, Claudia M.B.; Farias, Emerson E.G. de, E-mail: claudiapoggi04@gmail.com, E-mail: emersonemiliano@yahoo.com.br [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Departamento de Energia Nuclear; Franca, Elvis J.; Hazin, Clovis A., E-mail: chazin@cnen.gov.br [Centro Regional de Ciencias Nucleares do Nordeste (CRCN-NE/CNEN-PE), Recife, PE (Brazil); Gazineu, Maria H.P., E-mail: helena@unicap.br [Universidade Catolica de Pernambuco (UNICAP), Recife, PE (Brazil). Centro de Ciencias e Tecnologia

    2015-07-01

    The procedures employed in the industry can generate significant amounts of solid, liquid and gaseous wastes that usually contain toxic or materials of difficulty degradation. One of the facts that contribute to the formation of such wastes is the generation of steam used in operating processes and industry segments. Currently, steam supplied by boilers is the most economical and practical mode of heat transfer in industrial processes. Due to the high temperature of water used in these processes, compounds which were previously soluble become insoluble, generating residues called scales. This material, which contains stable ions, can also present naturally occurring radionuclides such as {sup 238}U and {sup 226}Ra, which concentrate over time in piping and equipment surfaces. If not disposed correctly, this material also can contaminate the environment. The main origin of these radionuclides is the use of groundwater in industrial processes. Thus, in regions of naturally enriched in radionuclides such as the Region of Pernambuco, including the municipalities of Paulista and Goiana, there is a greater possibility of radioactive scale formation. Therefore, this study aimed to determine the activity concentrations of {sup 238}U and {sup 226}Ra present in the solid wastes generated by industries situated in Paulista and Goiana, in order to assess radionuclide disequilibrium. For the sake of comparison, scale samples collected from industries located in the municipality of Caruaru, far from the previous municipalities, were also analyzed. The determination of the activity concentrations for {sup 238}U and {sup 226}Ra was performed by High Resolution Gamma-Ray Spectrometry. Samples were collected, prepared, packed in plastic containers and set aside for a minimum time of 21 days, for the secular equilibrium to occur between {sup 226}Ra and its short lived descendants. The counting time was 80,000 seconds. Gamma energies used for determination of activity concentrations

  1. Surface inspection system for industrial components based on shape from shading minimization approach

    Science.gov (United States)

    Kotan, Muhammed; Öz, Cemil

    2017-12-01

    An inspection system using estimated three-dimensional (3-D) surface characteristics information to detect and classify the faults to increase the quality control on the frequently used industrial components is proposed. Shape from shading (SFS) is one of the basic and classic 3-D shape recovery problems in computer vision. In our application, we developed a system using Frankot and Chellappa SFS method based on the minimization of the selected basis function. First, the specialized image acquisition system captured the images of the component. To eliminate noise, wavelet transform is applied to the taken images. Then, estimated gradients were used to obtain depth and surface profiles. Depth information was used to determine and classify the surface defects. Also, a comparison made with some linearization-based SFS algorithms was discussed. The developed system was applied to real products and the results indicated that using SFS approaches is useful and various types of defects can easily be detected in a short period of time.

  2. The inspection of components by X ray in real time in automobile industry

    International Nuclear Information System (INIS)

    Demandt, K.

    1987-01-01

    Besides a brief introduction to the state of the art of automobile components inspection by radiography in real time, some examples are discussed. New developments and a possible application for automobile components inspection by x-radiation are discussed. (E.G.) [pt

  3. Boiler burden reduced at Bedford site.

    Science.gov (United States)

    Horsley, Chris

    2011-10-01

    With the NHS aiming to reduce its 2007 carbon footprint by 10% by 2015, Chris Horsley, managing director of Babcock Wanson UK, a provider of industrial boilers and burners, thermal oxidisers, air treatment, water treatment, and associated services, looks at how one NHS Trust has approached the challenge, and considerably reduced its carbon emissions, by refurbishing its boiler house and moving from oil to gas-fired steam generation.

  4. Control Properties of Bottom Fired Marine Boilers

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

    2005-01-01

    This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearised versions of the model are analysed to determine how gain, time constants and right half plane zeros (caused by the shrink-and-swell phenomenon) depend on the steam flow load. Furthermore...... the interactions in the system are inspected to analyse potential benefit from using a multivariable control strategy in favour of the current strategy based on single loop theory. An analysis of the nonlinear model is carried out to further determine the nonlinear characteristics of the boiler system...

  5. FY 2000 report on the basic survey to promote Joint Implementation, etc. Project for the modernization of general industry use boilers at the industrial complex in Namping City, Fujian Province, China; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Chugoku Fukkensho Namping shi danchi no ippan sangyoyo boiler kindaika jigyo

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of the project for energy conservation and greenhouse effect gas reduction by introducing the energy utilization system combined with CCS equipment and cogeneration system to general industry plants at the industrial complex in Namping City, Fujian Province, China. As a result of the field survey, it was concluded that the capacity suitable for CCS center was 200,000 t/y and the size suitable for pulverized coal boiler at each site was 35 t/h. The energy conservation amount in this project was the coal use reduction amount by 88,000 t/y (48,000 toe/y), and the greenhouse effect gas reduction amount was approximately 90,000 t-CO2/y. As to the economical efficiency of the project, the period of ROI was about 5.1 years, and the internal earning rate at each site was 14-23%. The materialization of the project was confirmed. However, in the case of raising the required funds from city banks in China, financing conditions are strict, and the financing seems to be difficult at each site. It is necessary to raise low-interest funds such as the special environment yen credit. (NEDO)

  6. Removal of boron from ceramic industry wastewater by adsorption-flocculation mechanism using palm oil mill boiler (POMB) bottom ash and polymer.

    Science.gov (United States)

    Chong, Mei Fong; Lee, Kah Peng; Chieng, Hui Jiun; Syazwani Binti Ramli, Ili Izyan

    2009-07-01

    Boron is extensively used in the ceramic industry for enhancing mechanical strength of the tiles. The discharge of boron containing wastewater to the environment causes severe pollution problems. Boron is also dangerous for human consumption and causes organisms' reproductive impediments if the safe intake level is exceeded. Current methods to remove boron include ion-exchange, membrane filtration, precipitation-coagulation, biological and chemical treatment. These methods are costly to remove boron from the wastewater and hence infeasible for industrial wastewater treatment. In the present research, adsorption-flocculation mechanism is proposed for boron removal from ceramic wastewater by using Palm Oil Mill Boiler (POMB) bottom ash and long chain polymer or flocculant. Ceramic wastewater is turbid and milky in color which contains 15 mg/L of boron and 2000 mg/L of suspended solids. The optimum operating conditions for boron adsorption on POMB bottom ash and flocculation using polymer were investigated in the present research. Adsorption isotherm of boron on bottom ash was also investigated to evaluate the adsorption capacity. Adsorption isotherm modeling was conducted based on Langmuir and Freundlich isotherms. The results show that coarse POMB bottom ash with particle size larger than 2 mm is a suitable adsorbent where boron is removed up to 80% under the optimum conditions (pH=8.0, dosage=40 g bottom ash/300 ml wastewater, residence time=1h). The results also show that KP 1200 B cationic polymer is effective in flocculating the suspended solids while AP 120 C anionic polymer is effective in flocculating the bottom ash. The combined cationic and anionic polymers are able to clarify the ceramic wastewater under the optimum conditions (dosage of KP 1200 B cationic polymer=100 mg/L, dosage of AP 120 C anionic polymer=50 mg/L, mixing speed=200 rpm). Under the optimum operating conditions, the boron and suspended solids concentration of the treated wastewater were

  7. Optimal load allocation of multiple fuel boilers.

    Science.gov (United States)

    Dunn, Alex C; Du, Yan Yi

    2009-04-01

    This paper presents a new methodology for optimally allocating a set of multiple industrial boilers that each simultaneously consumes multiple fuel types. Unlike recent similar approaches in the utility industry that use soft computing techniques, this approach is based on a second-order gradient search method that is easy to implement without any specialized optimization software. The algorithm converges rapidly and the application yields significant savings benefits, up to 3% of the overall operating cost of industrial boiler systems in the examples given and potentially higher in other cases, depending on the plant circumstances. Given today's energy prices, this can yield significant savings benefits to manufacturers that raise steam for plant operations.

  8. Boiler water regime

    Science.gov (United States)

    Khavanov, Pavel; Chulenyov, Anatoly

    2017-10-01

    Active development of autonomous heating the past 25 years has led to the widespread use of hot-water boilers of small capacity up to 2.5 MW. Rational use of the design of autonomous sources of heating boilers design features significantly improve their technical, economic and operational performance. This publication reviewed and analyzed a number of features of the design, operation and exploitation of boilers of small capacity, significantly affecting the efficiency and reliability of their application.

  9. 谈如何提高工业锅炉热效率%Talking about how to improve thermal efficiency of industrial boiler

    Institute of Scientific and Technical Information of China (English)

    吴文生

    2012-01-01

    以4t/h以上的链条锅炉为例,结合实践工作经验,从锅炉的选用、燃烧的调整、清垢、除灰方面阐述了如何提高锅炉的热效率,指出应加强锅炉的日常运行管理,发现问题及时处理,从而提高能源利用,实现节能减排。%Taking over 4 t/h chain boiler as an example, combining with working experience, the paper describes how to improve thermal efficiency of the boiler from aspects of boiler selection, burning adjustment, cleaning and dedusting and so on, and points out some suggestions, such as strengthening daily boiler operation management and finding and dealing with problems in time, so as to improve the energy utilization and to realize energy-saving and emission reduction.

  10. Field Operations and Enforcement Manual for Air Pollution Control. Volume III: Inspection Procedures for Specific Industries.

    Science.gov (United States)

    Weisburd, Melvin I.

    The Field Operations and Enforcement Manual for Air Pollution Control, Volume III, explains in detail the following: inspection procedures for specific sources, kraft pulp mills, animal rendering, steel mill furnaces, coking operations, petroleum refineries, chemical plants, non-ferrous smelting and refining, foundries, cement plants, aluminum…

  11. Firewood boiler operators and heat exposure

    Directory of Open Access Journals (Sweden)

    Vilson Bernardo Stollmeier

    2017-12-01

    Full Text Available This article presents an analysis of heat exposure work in boiler industry wood from a company in the industrial sector, focusing on the analysis of the environmental burden of the activity. Therefore, the methodological procedures consisted of document analysis, interviews, filming, evaluation problems of the effects of the hot environment and its prevention. The results show that the fuel to the boiler operators are exposed to heat and need guidance on their daily activities with prevention of diseases affected by excessive heat. Are also suggested training in technical and health to improve working conditions and the operator's health.

  12. Ultrasonic inspection

    International Nuclear Information System (INIS)

    Satittada, Gannaga

    1984-01-01

    Ultrasonic inspection is one of the most widely used methods for nondestructive inspection. The beam of high-frequency sound wave, ultrasonic wave, is introduced into the material. It travels through the material with some attendant loss of energy and can be reflected at interfaces. The reflected beam is detected and analyzed. Ultrasonic inspection is used to detect flaws in metal parts as well as in welded, brazed and bonded joints during research work and developing production and service. It is also used to detect and locate porosity, pipe, and flakes. In addition, it can be used for the measurement of metal thickness. Ultrasonic inspection is therefore used for quality control and material inspection in all major industries

  13. Exergetic Modelling of Oil-Fired Steam Boilers | Ohijeagbon ...

    African Journals Online (AJOL)

    The performance variables and potential for energy savings in oil-fired industrial steam boilers were studied. Operational parameters of steam boilers using low pour fuel oil (LPFO) and diesel were used to determine thermodynamic properties of material streams and exergetic parameters. Analysis of thermodynamic ...

  14. DESIGN REPORT: LOW-NOX BURNERS FOR PACKAGE BOILERS

    Science.gov (United States)

    The report describes a low-NOx burner design, presented for residual-oil-fired industrial boilers and boilers cofiring conventional fuels and nitrated hazardous wastes. The burner offers lower NOx emission levels for these applications than conventional commercial burners. The bu...

  15. Assessment of physical workload in boiler operations.

    Science.gov (United States)

    Rodrigues, Valéria Antônia Justino; Braga, Camila Soares; Campos, Julio César Costa; Souza, Amaury Paulo de; Minette, Luciano José; Sensato, Guilherme Luciano; Moraes, Angelo Casali de; Silva, Emília Pio da

    2012-01-01

    The use of boiler wood-fired is fairly common equipment utilized in steam generation for energy production in small industries. The boiler activities are considered dangerous and heavy, mainly due to risks of explosions and the lack of mechanization of the process. This study assessed the burden of physical labor that operators of boilers are subjected during the workday. Assessment of these conditions was carried out through quantitative and qualitative measurements. A heart rate monitor, a wet-bulb globe thermometer (WBGT), a tape-measure and a digital infrared camera were the instruments used to collect the quantitative data. The Nordic Questionnaire and the Painful Areas Diagram were used to relate the health problems of the boiler operator with activity. With study, was concluded that the boiler activity may cause pains in the body of intensity different, muscle fatigue and diseases due to excessive weight and the exposure to heat. The research contributed to improve the boiler operator's workplace and working conditions.

  16. Standard compliance - NDE performance demonstration/inspection in the CANDU industry

    International Nuclear Information System (INIS)

    Choi, E.

    2011-01-01

    CANDU nuclear power plants are operated in 3 provinces in Canada for electric power generation. A table in the paper will show the built and operating plants in Ontario, Quebec, New Brunswick and overseas. The regulator for nuclear power in Canada is the Canadian Nuclear Safety Commission (CNSC). The CNSC holds the plant licensees accountable for compliance to CSA N285.4 for periodic inspections. The Standard basically specifies the 'what, when, where, how, how much and how frequently' NDE is to be done on pressure retaining systems and components in CANDU nuclear power plants. In inspection methods, the Standard specifies they must be non-destructive. The NDE methods were grouped into visual, dimensional, surface, volumetric and integrative. The Standard also specifies that the licensees are responsible for the performance demonstration (PD) of the adequacy of the procedures and the proficiency of the personnel. This paper describes the Standard's requirement in NDE qualification and presents a joint project participated by Canadian and overseas CANDU owners. The sub-project for NDE included providing evidence and technical justification on the adequacy of the procedures and the proficiency of the personnel. The paper describes the qualification methodology followed by the participants. This will be followed by how the participants produced Inspection Specification, tools and procedures, personnel training and qualification programs, test and qualification samples, independent peer reviews and Technical Justification. (author)

  17. Electric utility CFB boilers

    International Nuclear Information System (INIS)

    Fairbanks, D.A.

    1991-01-01

    This paper reports on Circulating Fluidized Bed (CFB) boiler technology which caught the attention of boiler users: first for its technical advantages of reduced air emissions and low grade fuel tolerance, then later for its problems in becoming a reliable process. Refractory longevity and fuel feed reliability plagued a number of new installations. The efficacy of CFB technology is now more assured with the recent success of Texas-New Mexico Power Company's 160 MWe CFB based units, the world's largest operating CFB boilers. Most of the more notable CFB development problems have been successfully addressed by these units. The TNP units have demonstrated that CFB's can reliable produce high capacity factors at low emission rates using a fuel that has traditionally hampered the operation of pulverized coal (PC) boilers and without the attendant problems associated with sulfur scrubbers required by PC boilers

  18. 49 CFR Appendix A to Part 230 - Inspection Requirements

    Science.gov (United States)

    2010-10-01

    ... valve. 2. Testing of water glasses and gauge cocks.* 3. Inspection of tubular water glass shields. 4... for indication of leaks. 7. Inspection for leaks obstructing vision of engine crew. 8. Observance of... Service Day Inspection Requirements; § 230.14 1. Washing of boiler. 2. Cleaning and inspection of water...

  19. Optimum power of radiation dose in X ray television systems of flaw inspection in industry

    International Nuclear Information System (INIS)

    Denbnovetskii, S.V.; Troitskii, V.A.; Belyi, N.G.; Grom, V.S.; Kuz'micheva, N.V.; Leshchishin, A.V.; Mikhailov, V.N.; Shutenko, O.V.

    1990-01-01

    The authors present the experimental dose characteristics of a x ray television system based on x ray vidicons with the diameter of the working field of 900 mm which operate in the continuous and pulsed conditions with the longer time of cumulation of radiation images on the target of the x ray vidicon. For each type of the inspected material, its thickness, and cumulation time, the dose characteristics were used to determine the optimum power of the exposure dose ensuring the maximum signal/noise ratio and detectability of the defects at the output of the system. (author)

  20. Initial study of a method for IR measurements in boilers; Inledande studie av metod foer IR-maetning i aangpannor

    Energy Technology Data Exchange (ETDEWEB)

    Sandberg, Martin; Joensson, Magnus; Lundin, Leif [Swedish National Testing and Research Inst., Boraas (Sweden)

    1999-10-01

    The tubes in steam boilers are required to be regularly inspected, in order to find water-side deposits, thinning of walls or material defects. This is for safety, problem-free operation and high availability. No non-destructive method of inspection is available today for finding deposits on the insides of boiler tubes. Nor is there any method that can not only detect deposits on the insides of the tubes but also monitor the tubes' wall thicknesses. A suitable method - reliable, safe, easy to use and cost-efficient - is therefore needed. One such method is to measure the surface temperature of a larger area of the diaphragm wall, using a non-contact method, and from the resulting information to assess the material thickness and possible water-side or steam-side deposits. An IR camera is used for non-contact measurement of the radiated energy from several adjacent surface elements, and thus also of their temperature. The temperature is displayed on the camera's screen to produce a picture of the temperature distribution. This is a well-established method today, and is used in applications such as the steel industry, the electricity industry, electronics and health care. The surface temperatures of the tube walls can be measured by inserting an IR camera on an arm into the combustion chamber, without anyone having to get inside the boiler. The combustion chamber is the part of the boiler that is of main interest for inspection, as it is the easiest to reach. Measurements are facilitated by higher temperatures and thus higher heat fluxes through the tube walls. Diaphragm wall temperatures can be measured quickly and rationally over large areas. Points of interest in inspections include determining where there are water-side deposits in the tubes, where tubes are thin, where flow is obstructed and where there might be material defects. With the exception of material defects, all of these mechanisms result in changes in the surface temperature, which in many

  1. Economic justification of costs at inspection of industrial safety of high-rise marine structures

    Science.gov (United States)

    Garibin, Pavel; Ol'khovik, Evgeniy; Rastorguev, Igor

    2018-03-01

    The task of technical and economic regulation within mutual international recognition of testing laboratories are considered. Codes and procedures within requirements of international ISO/IEC standards of a series 17000 for elimination of non-tariff barriers and interlaboratory exchange of experts in the field of high-rise marine construction are considered. In paper, the methods of assessment of formation of economically justified cost of works at inspection and monitoring of technical condition of high-rise marine wharf engineering port structure based on settlement and actual labor input were applied. For the countries of EU, data on the average cost of works of testing laboratory within a week have been taken as a basis. Such approach will be objective as considers only expenses on obligatory actions in the course of inspection of technical condition of port engineering constructions. The analysis of public results of financial activities of the accredited organizations allowed to calculate the main indicators of the size of necessary profit and overheads at observance of all requirements imposed to test laboratories including taking into account their future technical development. The offered practice corresponds to the general direction by mutual international recognition of independent testing laboratories and can be use in the future.

  2. Reliable non-destructive inspection of composite materials in use in the aviation industry

    CSIR Research Space (South Africa)

    Johannes, Manfred

    2010-08-31

    Full Text Available Fibre reinforced composite materials are increasingly being used in engineering applications in the aircraft industry as they display an excellent weight to strength ratio. The limitation on the use of these materials in load-bearing applications...

  3. Evaluation of radiological safety in industrial gammagraphy services during the construction of Bolivia-Brazil gas transmission lines (GASBOL), by regulatory inspections from brazilian CNEN

    International Nuclear Information System (INIS)

    Aquino, Josilto O. de; Silva, Francisco Cesar A. da; Leocadio, Joao Carlos; Pinho, Adaugoberto S. de; Souza, Luiz Antonio C. de; Lourenco, Manoel J.; Nicola, Marcello S.; Melo, Ivan F.

    2001-01-01

    This paper presents a brief description of the Brazilian Regulatory Authority's (National Commission of Nuclear Energy - CNEN) action about safety control on industrial radioactive installations. It shows some specific radiation safety inspections that were done during the construction of the Bolivia-Brazil Gas Transmission Line (GASBOL). In this GASBOL work, it was used industrial radiography sources for weld quality control. During two years were done thirty regulatory safety inspections in these movable installations that use gamma radiography devices. As final result, it was noticed that the national system of inspection to control the safe use of radioactive sources in industrial activities is really efficient because none overexposure was detect and every CNEN's recommendations were applied by the operators. Some result about the gamma devices and violations are also showed. (author)

  4. 46 CFR 54.01-2 - Adoption of division 1 of section VIII of the ASME Boiler and Pressure Vessel Code.

    Science.gov (United States)

    2010-10-01

    ... Boiler and Pressure Vessel Code. 54.01-2 Section 54.01-2 Shipping COAST GUARD, DEPARTMENT OF HOMELAND... division 1 of section VIII of the ASME Boiler and Pressure Vessel Code. (a) Pressure vessels shall be designed, constructed, and inspected in accordance with section VIII of the ASME Boiler and Pressure Vessel...

  5. ENERGY STAR Certified Boilers

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 3.0 ENERGY STAR Program Requirements for Boilers that are effective as of October 1,...

  6. Dynamic Boiler Performance

    DEFF Research Database (Denmark)

    Sørensen, Kim

    Traditionally, boilers have been designed mainly focussing on the static operation of the plant. The dynamic capability has been given lower priority and the analysis has typically been limited to assuring that the plant was not over-stressed due to large temperature gradients. New possibilities...... developed. Analyzing boilers for dynamic operation gives rise to a number of opposing aims: shrinking and swelling, steam quality, stress levels, control system/philosophy, pressurization etc. Common for these opposing aims is that an optimum can be found for selected operation conditions. The framework has...... for buying and selling energy has increased the focus on the dynamic operation capability, efciency, emissions etc. For optimizing the design of boilers for dynamic operation a quantication of the dynamic capability is needed. A framework for optimizing design of boilers for dynamic operation has been...

  7. Estimation of process capability indices from the results of limit gauge inspection of dimensional parameters in machining industry

    Science.gov (United States)

    Masterenko, Dmitry A.; Metel, Alexander S.

    2018-03-01

    The process capability indices Cp, Cpk are widely used in the modern quality management as statistical measures of the ability of a process to produce output X within specification limits. The customer's requirement to ensure Cp ≥ 1.33 is often applied in contracts. Capability indices estimates may be calculated with the estimates of the mean µ and the variability 6σ, and for it, the quality characteristic in a sample of pieces should be measured. It requires, in turn, using advanced measuring devices and well-qualified staff. From the other hand, quality inspection by attributes, fulfilled with limit gauges (go/no-go) is much simpler and has a higher performance, but it does not give the numerical values of the quality characteristic. The described method allows estimating the mean and the variability of the process on the basis of the results of limit gauge inspection with certain lower limit LCL and upper limit UCL, which separates the pieces into three groups: where X control of the manufacturing process. It is very important for improving quality of articles in machining industry through their tolerance.

  8. Multivariable robust adaptive sliding mode control of an industrial boiler-turbine in the presence of modeling imprecisions and external disturbances: A comparison with type-I servo controller.

    Science.gov (United States)

    Ghabraei, Soheil; Moradi, Hamed; Vossoughi, Gholamreza

    2015-09-01

    To guarantee the safety and efficient performance of the power plant, a robust controller for the boiler-turbine unit is needed. In this paper, a robust adaptive sliding mode controller (RASMC) is proposed to control a nonlinear multi-input multi-output (MIMO) model of industrial boiler-turbine unit, in the presence of unknown bounded uncertainties and external disturbances. To overcome the coupled nonlinearities and investigate the zero dynamics, input-output linearization is performed, and then the new decoupled inputs are derived. To tackle the uncertainties and external disturbances, appropriate adaption laws are introduced. For constructing the RASMC, suitable sliding surface is considered. To guarantee the sliding motion occurrence, appropriate control laws are constructed. Then the robustness and stability of the proposed RASMC is proved via Lyapunov stability theory. To compare the performance of the purposed RASMC with traditional control schemes, a type-I servo controller is designed. To evaluate the performance of the proposed control schemes, simulation studies on nonlinear MIMO dynamic system in the presence of high frequency bounded uncertainties and external disturbances are conducted and compared. Comparison of the results reveals the superiority of proposed RASMC over the traditional control schemes. RAMSC acts efficiently in disturbance rejection and keeping the system behavior in desirable tracking objectives, without the existence of unstable quasi-periodic solutions. Copyright © 2015 ISA. Published by Elsevier Ltd. All rights reserved.

  9. Hybrid system for fouling control in biomass boilers

    Energy Technology Data Exchange (ETDEWEB)

    Romeo, Luis M.; Gareta, Raquel [Centro de Investigacin de Recursos y Consumos Energeticos (CIRCE), Universidad de Zaragoza, Centro Politecnico Superior, Mareda de Luna, 3, Zaragoza 50018, (Spain)

    2006-12-15

    Renewable energy sources are essential paths towards sustainable development and CO{sub 2} emission reduction. For example, the European Union has set the target of achieving 22% of electricity generation from renewable sources by 2010. However, the extensive use of this energy source is being avoided by some technical problems as fouling and slagging in the surfaces of boiler heat exchangers. Although these phenomena were extensively studied in the last decades in order to optimize the behaviour of large coal power boilers, a simple, general and effective method for fouling control has not been developed. For biomass boilers, the feedstock variability and the presence of new components in ash chemistry increase the fouling influence in boiler performance. In particular, heat transfer is widely affected and the boiler capacity becomes dramatically reduced. Unfortunately, the classical approach of regular sootblowing cycles becomes clearly insufficient for them. Artificial Intelligence (AI) provides new means to undertake this problem. This paper illustrates a methodology based on Neural Networks (NNs) and Fuzzy-Logic Expert Systems to select the moment for activating sootblowing in an industrial biomass boiler. The main aim is to minimize the boiler energy and efficiency losses with a proper sootblowing activation. Although the NN type used in this work is well-known and the Hybrid Systems had been extensively used in the last decade, the excellent results obtained in the use of AI in industrial biomass boilers control with regard to previous approaches makes this work a novelty. (Author)

  10. Reliability of non-destructive test techniques in the inspection of pipelines used in the oil industry

    International Nuclear Information System (INIS)

    Carvalho, A.A.; Rebello, J.M.A.; Souza, M.P.V.; Sagrilo, L.V.S.; Soares, S.D.

    2008-01-01

    The aim of this work is to evaluate the reliability of non-destructive test (NDT) techniques for the inspection of pipeline welds employed in the petroleum industry. Radiography, manual and automatic ultrasonic techniques using pulse-echo and time of flight diffraction (TOFD) were employed. Three classes of defects were analyzed: lack of penetration (LP), lack of fusion (LF) and undercut (UC). The tests were carried out on specimen made from pipelines containing defects, which had been artificially inserted on laying the weld bead. The results showed the superiority of the automatic ultrasonic tests for defect detection compared with the manual ultrasonic and radiographic tests. Additionally, artificial neural networks (ANN) were used in the detection and automatic classification of the defects

  11. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    In the present work a framework for optimizing the design of boilers for dynamic operation has been developed. A cost function to be minimized during the optimization has been formulated and for the present design variables related to the Boiler Volume and the Boiler load Gradient (i.e. ring rate...... on the boiler) have been dened. Furthermore a number of constraints related to: minimum and maximum boiler load gradient, minimum boiler size, Shrinking and Swelling and Steam Space Load have been dened. For dening the constraints related to the required boiler volume a dynamic model for simulating the boiler...... performance has been developed. Outputs from the simulations are shrinking and swelling of water level in the drum during for example a start-up of the boiler, these gures combined with the requirements with respect to allowable water level uctuations in the drum denes the requirements with respect to drum...

  12. Boiler house modernization through shared savings program

    Energy Technology Data Exchange (ETDEWEB)

    Breault, R.W. [Tecogen, Waltham, MA (United States)

    1995-12-31

    Throughout Poland as well as the rest of Eastern Europe, communities and industries rely on small heat only boilers to provide district and process heat. Together these two sectors produce about 85,000 MW from boilers in the 2 to 35 MW size range. The bulk of these units were installed prior to 1992 and must be completely overhauled to meet the emission regulations which will be coming into effect on January 1, 1998. Since the only practical fuel is coal in most cases, these boilers must be either retrofit with emission control technology or be replaced entirely. The question that arises is how to accomplish this given the current tight control of capital in Poland and other East European countries. A solution that we have for this problem is shared savings. These boilers are typically operating with a quiet low efficiency as compared to western standards and with excessive manual labor. Installing modernization equipment to improve the efficiency and to automate the process provides savings. ECOGY provides the funds for the modernization to improve the efficiency, add automation and install emission control equipment. The savings that are generated during the operation of the modernized boiler system are split between the client company and ECOGY for a number of years and then the system is turned over in entirety to the client. Depending on the operating capacity, the shared savings agreement will usually span 6 to 10 years.

  13. Deployment of ERP Systems at Automotive Industries, Security Inspection (Case Study: IRAN KHODRO Automotive Company)

    Science.gov (United States)

    Ali, Hatamirad; Hasan, Mehrjerdi

    Automotive industry and car production process is one of the most complex and large-scale production processes. Today, information technology (IT) and ERP systems incorporates a large portion of production processes. Without any integrated systems such as ERP, the production and supply chain processes will be tangled. The ERP systems, that are last generation of MRP systems, make produce and sale processes of these industries easier and this is the major factor of development of these industries anyhow. Today many of large-scale companies are developing and deploying the ERP systems. The ERP systems facilitate many of organization processes and make organization to increase efficiency. The security is a very important part of the ERP strategy at the organization, Security at the ERP systems, because of integrity and extensive, is more important of local and legacy systems. Disregarding of this point can play a giant role at success or failure of this kind of systems. The IRANKHODRO is the biggest automotive factory in the Middle East with an annual production over 600.000 cars. This paper presents ERP security deployment experience at the "IRANKHODRO Company". Recently, by launching ERP systems, it moved a big step toward more developments.

  14. Control Properties of Bottom Fired Marine Boilers

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

    2005-01-01

    This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearised versions of the model are analysed to determine how gain, time constants and right half plane zeros (caused by the shrink-and-swell phenomenon) depend on the steam flow load. Furthermore...... the interactions in the system are inspected to analyse potential benefit from using a multivariable control strategy in favour of the current strategy based on single loop theory. An analysis of the nonlinear model is carried out to further determine the nonlinear characteristics of the boiler system...... and to verify whether nonlinear control is needed. Finally a controller based on single loop theory is used to analyse if input constraints become active when rejecting transient behaviour from the disturbance steam flow. The model analysis shows large variations in system gains at steady state as function...

  15. Up-date on cyclone combustion and cyclone boilers

    Energy Technology Data Exchange (ETDEWEB)

    Carmo, Felipe Alfaia do; Nogueira, Manoel Fernandes Martins; Rocha, Rodrigo Carnera Castro da; Gazel, Hussein Felix; Martins, Diego Henrique dos Reis [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Campus Universitario Jose da Silveira Netto], E-mails: mfmn@ufpa.br, mfmn@ufpa.br

    2010-07-01

    The boiler concept has been around for more than 70 years, and there are many types available. Boilers provide steam or hot water for industrial and commercial use. The Federal University of Para (UFPA) through the research group EBMA (Energy,Biomass and Environment) has been developing cyclonic furnace with a water wall, a boiler, aiming to use regional timbers (sawdust) and agro-industries residues as fuel to produce steam to be used in industrial processes as well as in power generation,. The use of cyclonic combustion for burning waste instead of burning in a fixed bed is mainly due to two factors efficiency improvement causing a more compact boiler and less risk of explosion, since their process does not generate an accumulation of volatile. Present state-of-art for commercial cyclone boilers has as set up a cyclone combustor with two combustion chambers, in fluid communication, where there ducts for supplying air and fuel directly into the first chamber and for forming a cyclonic flow pattern and a heat exchanger surrounding the second chamber for keeping low combustion temperature in both chambers. This paper shows the results of a literature review about design, construction and operation of cyclonic boilers using solid, liquid or gaseous fuel. This information has been used for the design of a cyclone boiler to be constructed at UFPA for research purposes and its basic concept is presented at the end of this article. (author)

  16. 46 CFR 167.15-20 - Inspections of nautical school ships.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Inspections of nautical school ships. 167.15-20 Section... NAUTICAL SCHOOL SHIPS Inspections § 167.15-20 Inspections of nautical school ships. (a) At each annual inspection, or oftener if deemed necessary, the inspector will inspect the hull, boilers, machinery...

  17. Establishing an energy efficiency recommendation for commercial boilers

    International Nuclear Information System (INIS)

    Ware, Michelle J.

    2000-01-01

    To assist the federal government in meeting its energy reduction goals, President Clinton's Executive Order 12902 established the Procurement Challenge, which directed all federal agencies to purchase equipment within the top 25th percentile of efficiency. Under the direction of DOE's Federal Energy Management Program (FEMP), the Procurement Challenge's goal is to create efficiency recommendations for all energy-using products that could substantially impact the government's energy reduction goals, like commercial boilers. A typical 5,000,000 Btuh boiler, with a thermal efficiency of 83.2%, can have lifetime energy cost savings of$40,000 when compared to a boiler with a thermal efficiency of 78%. For the federal market, which makes up 2% of the boiler market, this means lifetime energy cost savings of over$25,600,000. To establish efficiency recommendations, FEMP uses standardized performance ratings for products sold in the marketplace. Currently, the boiler industry uses combustion efficiency and, sometimes, thermal efficiency performance measures when specifying a commercial boiler. For many years, the industry has used these efficiency measures interchangeably, causing confusion about boiler performance measurements, and making it difficult for FEMP to establish the top 25th percentile of efficiency. This paper will illustrate the method used to establish FEMP's recommendation for boilers. The method involved defining a correlation between thermal and combustion efficiency among boiler classifications; using the correlation to model a data set of all the boiler types available in the market; and identifying how the correlation affected the top 25th percentile analysis. The paper also will discuss the applicability of this method for evaluating other equipment for which there are limited data on performance ratings

  18. Super Boiler: First Generation, Ultra-High Efficiency Firetube Boiler

    Energy Technology Data Exchange (ETDEWEB)

    None

    2006-06-01

    This factsheet describes a research project whose goal is to develop and demonstrate a first-generation ultra-high-efficiency, ultra-low emissions, compact gas-fired package boiler (Super Boiler), and formulate a long-range RD&D plan for advanced boiler technology out to the year 2020.

  19. Optical coherence tomography as an accurate inspection and quality evaluation technique in paper industry

    Science.gov (United States)

    Prykäri, Tuukka; Czajkowski, Jakub; Alarousu, Erkki; Myllylä, Risto

    2010-05-01

    Optical coherence tomography (OCT), a technique for the noninvasive imaging of turbid media, based on low-coherence interferometry, was originally developed for the imaging of biological tissues. Since the development of the technique, most of its applications have been related to the area of biomedicine. However, from early stages, the vertical resolution of the technique has already been improved to a submicron scale. This enables new possibilities and applications. This article presents the possible applications of OCT in paper industry, where submicron or at least a resolution close to one micron is required. This requirement comes from the layered structure of paper products, where layer thickness may vary from single microns to tens of micrometers. This is especially similar to the case with high-quality paper products, where several different coating layers are used to obtain a smooth surface structure and a high gloss. In this study, we demonstrate that optical coherence tomography can be used to measure and evaluate the quality of the coating layer of a premium glossy photopaper. In addition, we show that for some paper products, it is possible to measure across the entire thickness range of a paper sheet. Furthermore, we suggest that in addition to topography and tomography images of objects, it is possible to obtain information similar to gloss by tracking the magnitude of individual interference signals in optical coherence tomography.

  20. Quality control in the optical industry: From a work analysis of lens inspection to a training programme, an experimental case study.

    Science.gov (United States)

    Rebsamen, Maryline; Boucheix, Jean-Michel; Fayol, Michel

    2010-01-01

    A cognitive work analysis of quality inspection in the optical industry has been carried out in order to devise a training programme. The task concerned the inspection of high quality human eyeglass lenses. We conducted an experimental investigation of defect detection and acceptability decision-making tasks in 18 experts and novice inspectors. Detection and decision-making were investigated together and separately in two experimental sessions. We showed the effect of expertise on reaction times and errors, and we described the cognitive processes of novice inspectors. On the basis of the processing differences between the two groups, a training programme for new inspectors was devised and described. Finally, training effects were tested.

  1. Energy efficiency in boilers; Eficiencia energetica em caldeiras

    Energy Technology Data Exchange (ETDEWEB)

    Ponte, Ricardo Silva The [Universidade Federal do Ceara (UFCE), Fortaleza, CE (Brazil). Dept. de Engenharia Eletrica], email: ricthe@dee.ufc.br; Barbosa, Marcos Antonio Pinheiro; Rufino, Maria da Gracas [Universidade de Fortaleza (UNIFOR), CE (Brazil). Dept. de Engenharia Eletrica], emails: marcos_apb@unifor.br, gsrufino@unifor.br

    2010-07-01

    The boiler is vapor generator equipment that has been widely used in industrial milieu as in electric energy generation in thermoelectric plants. Since their first conception, the boilers have been changed in order to provide security and energetic efficiency. They can present high losses of energy if they don't be operated according to some criteria. A considerable part of boilers operation cost include fuel expenses. So, the adoption of effective steps in order to reduce fuel consumption is important to industry economy, besides it brings environmental benefits through the reduction of pollution liberation. The present article has the objective of emphasizing the effective steps for the economy of energy in boilers, such as, the regulation of combustion; the control of soot and incrustations; the installation of economizers, air heaters and super heaters; the reduction in purges and reintroduction of condensed steam. (author)

  2. High gradient magnetic filters for boiler water treatment

    International Nuclear Information System (INIS)

    Harland, J.R.; Nichols, R.M.

    1977-01-01

    Heavy metal oxide suspended solids in those steam condensates recycled to the boilers produce buildup within the boiler tubes which can lead to unequal and reduced heat transfer efficiency, and indirectly, to boiler tube failures. Recommended reductions in such suspended solids in feedwater to the economizers of modern high pressure boilers to levels of under 10 ppb have been published. The industrially-available SALA-HGMF magnetic filter has achieved these desired suspended solids levels in treating steam condensates. The high gradient magnetic filter has been shown in pilot tests to achieve and even exceed the recommended low level suspended solids in a practical and efficient industrial system. Such electromagnetic filters, when combined with good system chemistry, have achieved low single number parts per billion levels of several heavy metals with very high single-pass efficiencies

  3. Failure analysis of boiler tubes in lakhra coal power plant

    International Nuclear Information System (INIS)

    Shah, A.; Baluch, M.M.; Ali, A.

    2010-01-01

    Present work deals with the failure analysis of a boiler tube in Lakhra fluidized bed combustion power station. Initially, visual inspection technique was adopted to analyse the fractured surface. Detailed microstructural investigations of the busted boiler tube were carried out using light optical microscope and scanning electron microscope. The hardness tests were also performed. A 50 percent decrease in hardness of intact portion of the tube material and from area adjacent to failure was measured, which was found to be in good agreement with the wall thicknesses measured of the busted boiler tube i.e. 4 mm and 2 mm from unaffected portion and ruptured area respectively. It was concluded that the major cause of failure of boiler tube is erosion of material which occurs due the coal particles strike at the surface of the tube material. Since the temperature of boiler is not maintained uniformly. The variations in boiler temperature can also affect the material and could be another reason for the failure of the tube. (author)

  4. Optimising boiler performance.

    Science.gov (United States)

    Mayoh, Paul

    2009-01-01

    Soaring fuel costs continue to put the squeeze on already tight health service budgets. Yet it is estimated that combining established good practice with improved technologies could save between 10% and 30% of fuel costs for boilers. Paul Mayoh, UK technical manager at Spirax Sarco, examines some of the practical measures that healthcare organisations can take to gain their share of these potential savings.

  5. [Emission characteristics of fine particles from grate firing boilers].

    Science.gov (United States)

    Wang, Shu-Xiao; Zhao, Xiu-Juan; Li, Xing-Hua; Wei, Wei; Hao, Ji-Ming

    2009-04-15

    Grate firing boilers are the main type of Chinese industrial boilers, which accounts for 85% of the industrial boilers and is one of the most important emission sources of primary air pollutants in China. In this study, five boilers in three cities were selected and tested to measure the emission characteristics of PM2.5, and gaseous pollutants were applied by a compact dilution sampling system, which was developed for this field study. Results showed that particles mass size distributions for the five industrial boilers presented single peak or double peak, former peaks near 0.14 microm and the later peaks after 1.0 microm; the cyclone dust remover and wet scrubber dust remover had effective removal efficiencies not only to PM2.5, but also to PM1.0; and under the condition of same control techniques, grate firing boiler with high capacity has less PM2.5 emission than the boiler with low capacity. In the PM2.5 collected from flue gases, SO4(2-) was the most abundant ion, accounted for 20%-40% of the PM2.5; and C was the most abundant element (7.5%-31.8%), followed by S (8.4%-18.7%). Carbon balance method was applied to calculate the emission factors of these pollutants. The emission factors of PM2.5, NO, and SO2 were in the range of 0.046-0.486 g x kg(-1), 1.63-2.47 g x kg(-1), 1.35-9.95 g x kg(-1) respectively. The results are useful for the emission inventory development of industrial boilers and the source analysis of PM2.5 in atmospheric environment.

  6. Fracture analysis of tube boiler for physical explosion accident.

    Science.gov (United States)

    Kim, Eui Soo

    2017-09-01

    Material and failure analysis techniques are key tools for determining causation in case of explosive and bursting accident result from material and process defect of product in the field of forensic science. The boiler rupture generated by defect of the welding division, corrosion, overheating and degradation of the material have devastating power. If weak division of boiler burner is fractured by internal pressure, saturated vapor and water is vaporized suddenly. At that time, volume of the saturated vapor and water increases up to thousands of volume. This failure of boiler burner can lead to a fatal disaster. In order to prevent an explosion and of the boiler, it is critical to introduce a systematic investigation and prevention measures in advance. In this research, the cause of boiler failure is investigated through forensic engineering method. Specifically, the failure mechanism will be identified by fractography using scanning electron microscopes (SEM) and Optical Microscopes (OM) and mechanical characterizations. This paper presents a failure analysis of household welding joints for the water tank of a household boiler burner. Visual inspection was performed to find out the characteristics of the fracture of the as-received material. Also, the micro-structural changes such as grain growth and carbide coarsening were examined by optical microscope. Detailed studies of fracture surfaces were made to find out the crack propagation on the weld joint of a boiler burner. It was concluded that the rupture may be caused by overheating induced by insufficient water on the boiler, and it could be accelerated by the metal temperature increase. Copyright © 2017 Elsevier B.V. All rights reserved.

  7. Husk energy for boilers and furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Deven, M.

    1985-10-01

    In view of the technical feasibility and economic viability, industries located in rice, coconut, and cotton growing areas, can easily switch over from oil/coal fired furnace/boilers to husk fired ones and thereby effect fuel economy. The banks and financial institutions will readily agree to provide finance as per directions of the governments and in some cases they also offer subsidy for development and utilization of energy saving devices.

  8. Industry assessment of human factors in aviation maintenance and inspection research program : an assessment of industry awareness and use of the Federal Aviation Administration Office of Aviation Medicine Human Factors in Aviation Maintenance and Inspect

    Science.gov (United States)

    1998-03-01

    Ten years ago the Federal Aviation Administration (FAA) Office of Aviation Medicine embarked on a research and development program dedicated to human factors in aviation maintenance and inspection. Since 1989 FAA has invested over $12M in maintenance...

  9. Mod increases AGR boiler output

    International Nuclear Information System (INIS)

    Jones, W.K.C.; Rider, G.; Taylor, D.E.

    1986-01-01

    During the commissioning runs of the first reactor units at Heysham I and Hartlepool Advanced Gas-cooled Reactors (AGRs), non-uniform temperature distributions were observed across individual boiler units which were more severe than those predicted from the design analysis. This article describes the re-orificing (referruling) of the boilers to overcome this problem. The referruling has reduced boiler sensitivity and resulted in an increase of load of 7 or 8%. (U.K.)

  10. Boiler tube failure prevention in fossil fired boilers

    International Nuclear Information System (INIS)

    Townsend, R.D.

    1993-01-01

    It is the common experience of power generating companies worldwide that the main causes of forced outages on power plant are those due to boiler tube failures on fossil units. The main reason for the large number of failures are the severe environmental conditions in fossil boilers as the effects of stress, temperature, temperature gradients, corrosion, erosion and vibration combine to produce degradation of the tube steel. Corrosion by oxidation, by combustion products and by impure boiler water can significantly reduce the tube wall thickness and result in failure of a tube many years before its designed service life. Errors can also occur in the design manufacturer, storage, operation, and maintenance of boiler tubing and the wrong material installed in a critical location can lead to premature failure. Altogether, experts in the US and UK, from many different disciplines, have identified seven broad categories of boiler tube failure mechanisms. 1 tab., 2 figs

  11. Failure analysis of the boiler water-wall tube

    OpenAIRE

    S.W. Liu; W.Z. Wang; C.J. Liu

    2017-01-01

    Failure analysis of the boiler water-wall tube is presented in this work. In order to examine the causes of failure, various techniques including visual inspection, chemical analysis, optical microscopy, scanning electron microscopy and energy dispersive spectroscopy were carried out. Tube wall thickness measurements were performed on the ruptured tube. The fire-facing side of the tube was observed to have experienced significant wall thinning. The composition of the matrix material of the tu...

  12. Proposal for inclusion of the risk based inspection technique in Regulatory Standard NR 13; Proposta de inclusao da tecnica de inspecao baseada em risco na Norma Regulamentadora NR 13

    Energy Technology Data Exchange (ETDEWEB)

    Esteves, Vinicius Teixeira; Lima, Marco Aurelio Oliveira [Det Norske Veritas Ltda. (DNV), Rio de Janeiro, RJ (Brazil)

    2012-07-01

    In Brazil, the Regulatory Standard n. 13 (NR 13) establishes requirements for the inspection of boilers and pressure vessels which has main objective of preventing accidents with these types of equipment. Additionally, it has the Risk-Based Inspection (RBI) technique as an effective way to manage the mechanical integrity of various types of static mechanical equipment by through an inspection planning based on the risk factor. In this study, it is being proposed to include the RBI technique, in the NR 13, for the planning and definition of periods for the safety inspection of boilers and pressure vessels in order to promote an increase in the operational safety in process industries in Brazil. In this study it was carried out a critical analysis of NR 13 and RBI, and beyond that a bibliographic research of various international documents that relate the operational safety of pressurized equipment with the inspection activity, and the acceptability of RBI by governments, agencies and organizations around the world. It is considered that the inclusion and formal acceptance of RBI technique in the NR 13 must be accompanied by a rigorous control to avoid the 'trivialization' of its use and ensure the implementation rational, efficient and reliable. Finally, it was developed and suggested basic elements and minimum requirements to be inserted in the NR 13, to be attended, in order mandatory, by the companies that choose the implementation and use of the RBI technique as a tool for the planning of safety inspection of boilers and pressure vessels. It is concluded that the formal acceptance of the RBI technique in the NR 13 could aggregate much value to this standard, with regard to the prevention of accidents involving boilers or pressure vessels, and provide a technological jump to the companies that make use of RBI technique in Brazil. (author)

  13. Evaluation of inservice inspection examinatiions

    International Nuclear Information System (INIS)

    Aldrich, D.A.; Cook, J.F.

    1990-05-01

    In order to evaluate the effectiveness of Section 11, Division 1, ''Rules for Inservice Inspection of Nuclear Power Plant Components,'' of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code examinations, 26 inservice inspection (ISI) summary reports from 24 facilities were reviewed. It was found that these ASME Code examinations and tests are instrumental in revealing indications and defects in welds and plant components. In addition, this study uncovered that fact that some of the Section 11 requirements are apparently not clear and are misunderstood by some of the facilities. Also, the need for more stringent requirements was evaluated and some Code changes are recommended

  14. Particulate emission abatement for Krakow boiler houses

    Energy Technology Data Exchange (ETDEWEB)

    Wysk, R.

    1995-12-31

    Among the many strategies for improving air quality in Krakow, one possible method is to adapt new and improved emission control technology. This project focuses on such a strategy. In order to reduce dust emissions from coal-fueled boilers, a new device called a Core Separator has been introduced in several boiler house applications. This advanced technology has been successfully demonstrated in Poland and several commercial units are now in operation. Particulate emissions from the Core Separator are typically 3 to 5 times lower than those from the best cyclone collectors. It can easily meet the new standard for dust emissions which will be in effect in Poland after 1997. The Core Separator is a completely inertial collector and is based on a unique recirculation method. It can effectively remove dust particles below 10 microns in diameter, the so-called PM-10 emissions. Its performance approaches that of fabric filters, but without the attendant cost and maintenance. It is well-suited to the industrial size boilers located in Krakow. Core Separators are now being marketed and sold by EcoInstal, one of the leading environmental firms in Poland, through a cooperative agreement with LSR Technologies.

  15. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-10-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  16. Ultrasonic inspection of austenitic welds

    Energy Technology Data Exchange (ETDEWEB)

    Tomlinson, J R; Wagg, A R; Whittle, M J [N.D.T. Applications Centre, CEGB, Manchester (United Kingdom)

    1980-11-01

    The metallurgical structure of austenitic welds is described and contrasted with that found in ferritic welds. It is shown that this structure imparts a marked elastic anisotropy in the ultrasonic propagation parameters. Measurements of variations in the apparent attenuation of sound and deviations in the beam direction are described. The measurements are interpreted in terms of the measured velocity anisotropy. Two applications of the fundamental work are described. In the first it is shown how, by using short pulse compression wave probes, and with major modification of the welding procedure, a stainless steel fillet weld in an AGR boiler can be inspected. In the second application, alternative designs of a transition butt weld have been compared for ease of ultrasonic inspection. The effects of two different welding processes on such an inspection are described. Finally, the paper examines the prospects for future development of inspection and defect-sizing techniques for austenitic welds. (author)

  17. Market review. Pellet wood gasification boiler / combination boiler. 8. ed.; Marktuebersicht. Scheitholzvergaser-/Kombikessel

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2012-01-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) reports on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  18. Pellet wood gasification boiler / Combination boiler. Market review. 7. ed.; Scheitholzvergaser-/Kombikessel. Marktuebersicht

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2010-08-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) report on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  19. Industrial Application of an Improved Multiple Injection and Multiple Staging Combustion Technology in a 600 MWe Supercritical Down-Fired Boiler.

    Science.gov (United States)

    Song, Minhang; Zeng, Lingyan; Chen, Zhichao; Li, Zhengqi; Zhu, Qunyi; Kuang, Min

    2016-02-02

    To solve the water wall overheating in lower furnace, and further reduce NOx emissions and carbon in fly ash, continuous improvement of the previously proposed multiple injection and multiple staging combustion (MIMSC) technology lies on three aspects: (1) along the furnace arch breadth, changing the previously centralized 12 burner groups into a more uniform pattern with 24 burners; (2) increasing the mass ratio of pulverized coal in fuel-rich flow to that in fuel-lean flow from 6:4 to 9:1; (3) reducing the arch-air momentum by 23% and increasing the tertiary-air momentum by 24%. Industrial-size measurements (i.e., adjusting overfire air (OFA) damper opening of 20-70%) uncovered that, compared with the prior MIMSC technology, the ignition distance of fuel-rich coal/air flow shortened by around 1 m. The gas temperature in the lower furnace was symmetric and higher, the flame kernel moved upward and therefore made the temperature in near-wall region of furnace hopper decrease by about 400 °C, the water wall overheating disappeared completely. Under the optimal OFA damper opening (i.e, 55%), NOx emissions and carbon in fly ash attained levels of 589 mg/m(3) at 6% O2 and 6.18%, respectively, achieving NOx and carbon in fly ash significant reduction by 33% and 37%, respectively.

  20. A study on the boiler efficiency influenced by the boiler operation parameter in fossil power plant

    International Nuclear Information System (INIS)

    Kwon, Y. S.; Suh, J. S.

    2002-01-01

    The main reason to analyze the boiler operation parameter in fossil power plant is to increase boiler high efficiency and energy saving movement in the government. This study intends to have trend and analyze the boiler efficiency influenced by the boiler parameter in sub-critical and super-critical type boiler

  1. 30 CFR 77.413 - Boilers.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boilers. 77.413 Section 77.413 Mineral... Mechanical Equipment § 77.413 Boilers. (a) Boilers shall be equipped with guarded, well-maintained water... the gages shall be kept clean and free of scale and rust. (b) Boilers shall be equipped with automatic...

  2. 30 CFR 56.13030 - Boilers.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boilers. 56.13030 Section 56.13030 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Compressed Air and Boilers § 56.13030 Boilers. (a) Fired pressure vessels (boilers) shall be equipped with water level gauges, pressure gauges...

  3. 30 CFR 57.13030 - Boilers.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boilers. 57.13030 Section 57.13030 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Compressed Air and Boilers § 57.13030 Boilers. (a) Fired pressure vessels (boilers) shall be equipped with water level gauges, pressure...

  4. Materials and boiler rig testing to support chemical cleaning of once-through AGR boilers

    International Nuclear Information System (INIS)

    Tice, D.R.; Platts, N.; Raffel, A.S.; Rudge, A.

    2002-01-01

    An extensive programme of work has been carried out to evaluate two candidate inhibited cleaning solutions for possible implementation on plant, which would be the first chemical clean of an AGR boiler. The two candidate cleaning solutions considered were a Stannine-inhibited citric acid/formic acid mixture (GOM106) and inhibited hydrofluoric acid. Citric acid-based cleaning processes are widely used within the UK Power Industry. The GOM106 solution, comprising a mixture of 3% citric acid, 0.5% formic acid and 0.05% Stannine LTP inhibitor, buffered with ammonia to pH 3.5, was developed specifically for the AGR boilers during the 1970's. Although a considerable amount of materials testing work was carried out by British Energy's predecessor companies to produce a recommended cleaning procedure there were some remaining concerns with the use of GOM106, from these earlier studies, for example, an increased risk of pitting attack associated with the removal of thick 9Cr oxide deposits and a risk of unacceptable damage in critical locations such as the upper transition joints and other weld locations. Hence, additional testing was still required to validate the solution for use on plant. Inhibited hydrofluoric acid (HFA) was also evaluated as an alternative reagent to GOM106. HFA has been used extensively for cleaning mild and low'alloy steel boiler tubes in fossil-fired plant in the UK and elsewhere in Europe and is known to remove oxide quickly. Waste treatment is also easier than for the GOM106 process and some protection against damage to the boiler tube materials is provided by complexing of fluoride with ferric ion. Validation of the potential reagents and inhibitors was achieved by assessing the rate and effectiveness of oxide removal from specimens of helical boiler tubing and welds, together with establishing the extent of any metal loss or localised damage. The initial materials testing resulted in the inhibited ammoniated citric / formic acid reagent being

  5. New developments in containment in-service inspection requirements

    International Nuclear Information System (INIS)

    Staffiera, J.E.

    1995-01-01

    Section 11 of the ASME Boiler and Pressure Vessel Code contains requirements for inservice inspection of nuclear power plant components. Development of ASME Code requirements for containment inservice inspection was begun in 1977, and in 1979 the first such requirements were published in the form of Code Case N-236. Formal inclusion of these requirements in Section 11 of the ASME Code occurred with publication of Subsection IWE, ''Rules for inservice Inspection of Class MC Components of Nuclear Power Plants,'' in the 1980 Edition, Winter 1981 Addenda. At that time, inspection emphasis on nuclear power construction and operation activities was placed on welds and welding processes associated with steel containments and metallic liners of concrete containments. The need for repair-welding requirements was necessitated by containment design modifications for conditions not considered in several original plant designs. Welds in steel containments and metallic liners of concrete containments have not required significant amounts of repair, however, degradation of base metal in containments has become a major concern. Various degradation mechanisms have been identified as potential causes of damage to containment surfaces, including fatigue, corrosion and material embrittlement due to long-term radiation exposure. As a result of these concerns, and in response to comments generated by the Committee to Review Generic Requirements (CRGR) of the NRC in its review of Subsection IWE, emphasis on weld-based inservice inspection was redirected toward a containment-surface inservice inspection program. Significant changes were made to accommodate this re-emphasis. The majority of these changes were published in the 1992 Edition, with the 1992 Addenda, of Subsection IWE. The NRC Proposed Rulemaking was issued for a 75-day public comment period in January, 1994. This period was extended at the request of nuclear industry organizations to allow for meaningful evaluation

  6. Demonstration of coal reburning for cyclone boiler NO{sub x} control. Appendix, Book 1

    Energy Technology Data Exchange (ETDEWEB)

    1994-06-01

    Based on the industry need for a pilot-scale cyclone boiler simulator, Babcock Wilcox (B&W) designed, fabricated, and installed such a facility at its Alliance Research Center (ARC) in 1985. The project involved conversion of an existing pulverized coal-fired facility to be cyclone-firing capable. Additionally, convective section tube banks were installed in the upper furnace in order to simulate a typical boiler convection pass. The small boiler simulator (SBS) is designed to simulate most fireside aspects of full-size utility boilers such as combustion and flue gas emissions characteristics, fireside deposition, etc. Prior to the design of the pilot-scale cyclone boiler simulator, the various cyclone boiler types were reviewed in order to identify the inherent cyclone boiler design characteristics which are applicable to the majority of these boilers. The cyclone boiler characteristics that were reviewed include NO{sub x} emissions, furnace exit gas temperature (FEGT) carbon loss, and total furnace residence time. Previous pilot-scale cyclone-fired furnace experience identified the following concerns: (1) Operability of a small cyclone furnace (e.g., continuous slag tapping capability). (2) The optimum cyclone(s) configuration for the pilot-scale unit. (3) Compatibility of NO{sub x} levels, carbon burnout, cyclone ash carryover to the convection pass, cyclone temperature, furnace residence time, and FEGT.

  7. ENERGY STAR Certified Commercial Boilers

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 1.0 ENERGY STAR Program Requirements for Commercial Boilers that are effective as of...

  8. Hybrid model of steam boiler

    International Nuclear Information System (INIS)

    Rusinowski, Henryk; Stanek, Wojciech

    2010-01-01

    In the case of big energy boilers energy efficiency is usually determined with the application of the indirect method. Flue gas losses and unburnt combustible losses have a significant influence on the boiler's efficiency. To estimate these losses the knowledge of the operating parameters influence on the flue gases temperature and the content of combustible particles in the solid combustion products is necessary. A hybrid model of a boiler developed with the application of both analytical modelling and artificial intelligence is described. The analytical part of the model includes the balance equations. The empirical models express the dependence of the flue gas temperature and the mass fraction of the unburnt combustibles in solid combustion products on the operating parameters of a boiler. The empirical models have been worked out by means of neural and regression modelling.

  9. Summary of Energy Assessment Requirements under the Area Source Boiler Rule

    Science.gov (United States)

    This document provides an overview of the energy assessment requirements for the national emission standards for hazardous air pollutants (NESHAP) for area sources: industrial, commercial and Institutional boilers, 40 CFR Part 63, Subpart JJJJJJ.

  10. Boiler-turbine life extension

    Energy Technology Data Exchange (ETDEWEB)

    Natzkov, S. [TOTEMA, Ltd., Sofia (Bulgaria); Nikolov, M. [CERB, Sofia (Bulgaria)

    1995-12-01

    The design life of the main power equipment-boilers and turbines is about 105 working hours. The possibilities for life extension are after normatively regulated control tests. The diagnostics and methodology for Boilers and Turbines Elements Remaining Life Assessment using up to date computer programs, destructive and nondestructive control of metal of key elements of units equipment, metal creep and low cycle fatigue calculations. As well as data for most common damages and some technical decisions for elements life extension are presented.

  11. Heat losses in power boilers caused by thermal bridges

    Directory of Open Access Journals (Sweden)

    Kocot Monika

    2017-01-01

    Full Text Available In this article the analysis of heat losses caused by thermal bridges that occur in the steam boiler OP-140 is presented. Identification of these bridges were conducted with use of thermographic camera. Heat losses were evaluated based on methodology of VDI 4610 standard, but instead of its simplified equations, criterial equations based on Nusselt number were used. Obtained values of annual heat losses and heat flux density corresponding to the fully insulated boiler surfaces were compared to heat losses generated by thermal bridges located in the same areas. The emphasis is put on the role of industrial insulation in heat losses reduction.

  12. Numerical simulation of a 374 tons/h water-tube steam boiler following a feedwater line break

    International Nuclear Information System (INIS)

    Deghal Cheridi, Amina Lyria; Chaker, Abla; Loubar, Ahcène

    2016-01-01

    Highlights: • We simulate the behavior of a steam boiler during feed-water line break accident. • To perform accident analysis of the steam boiler, Relap5/Mod3.2 system code is used. • A Relap5 model of the boiler is developed and qualified at the steady state level. • A good agreement between Relap5 results and available experimental data. • The Relap5 model predicts well the main transient features of the boiler. - Abstract: To ensure the operational safety of an industrial water-tube steam boiler it is very important to assess various accident scenarios in real plant working conditions. One of the most challenging scenarios is the loss of feedwater to the steam boiler. In this paper, a simulation of the behavior of an industrial water-tube radiant steam boiler during feedwater line break accident is discussed. The simulation is carried out using the RELAP5 system code. The steam boiler is installed in an Algerian natural gas liquefaction complex. The simulation shows the capabilities of RELAP5 system code in predicting the behavior of the steam boiler at both steady state and transient working conditions. From another side, the behavior of the steam boiler following the accident shows how the control system can successfully mitigate the effects and consequences of such accident and how the evaporator tubes can undergo a severe damage due to an uncontrolled increase of the wall temperature in case of failure of this system.

  13. Risk informed In-service Inspection

    International Nuclear Information System (INIS)

    Corak, Z.

    2003-01-01

    Safety of nuclear power plants is one of the most important conditions for their acceptance. Safety is being acheived by numerous methods and techniques in phase of design, manufacturing and maintenance of the nuclear power plants. In-service Inspection (ISI) has a significant role in avoidances of failure in components of nuclear power plants just the same as in assurance of their integrity. Non-destructive examinations are performed periodically in accordance with 10 CFR 50 50.55a and ASME Boiler and Pressure Vessel Code section XI which is referenced by 10 CFR 50.55a. Nondestructive examinations provide information about a current condition of equipment at nuclear power plants and about any damage, defect or degradation mechanism. A lot of effort is often spent in situations in which the probability of failure and their effects on safety have a very low impact. Practical experience shows that failures can often occur at locations where the inspection has never been performed. Costs and expenses of in-service inspections are very high. Therefore, the accent has to be on locations with significant risk to safety. Many years of nuclear power plants' operation and maintenance have resulted in a more broad knowledge of degradation mechanism and the most susceptible locations and huge databases of different nuclear power plants' components. U.S. Nuclear Regulatory Commission (NRC) and the nuclear industry have recognized that probabilistic risk assessment (PRA) has developed and changed to be more useful in improvement of traditional engineering approaches in nuclear power plants regulation. After the publication of its policy statement on the use of PRA in nuclear regulatory activities, the Commission ordered the NRC staff to develop a regulatory framework that incorporated risk insights. The American Society of Mechanical Engineers (ASME) initiated Code Case N-560, N-577, and N-578 that address the importance of categorization and inspection of piping using risk

  14. Analysis of a waste-heat boiler by CFD simulation

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yongziang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland)

    1996-12-31

    Waste-heat boilers play important roles in the continuous operation of a smelter and in the conservation of energy. However, the fluid flow and heat transfer behaviour has not been well studied, concerning the boiler performance and design. This presentation describes simulated gas flow and heat transfer of a waste-heat boiler in the Outokumpu copper flash smelting process. The governing transport equations for the conservation of mass, momentum and enthalpy were solved with a commercial CFD-code PHOENICS. The standard k-{epsilon} turbulence model and a composite-flux radiation model were used in the computations. The computational results show that the flow is strongly recirculating and distinctly three-dimensional in most part of the boiler, particularly in the radiation section. The predicted flow pattern and temperature distribution were in a good agreement with laboratory models and industrial measurements. The results provide detailed information of flow pattern, the temperature distribution and gas cooling efficiency. The CFD proved to be a useful tool in analysing the boiler operation. (author)

  15. Analysis of a waste-heat boiler by CFD simulation

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yongziang; Jokilaakso, A [Helsinki Univ. of Technology, Otaniemi (Finland)

    1997-12-31

    Waste-heat boilers play important roles in the continuous operation of a smelter and in the conservation of energy. However, the fluid flow and heat transfer behaviour has not been well studied, concerning the boiler performance and design. This presentation describes simulated gas flow and heat transfer of a waste-heat boiler in the Outokumpu copper flash smelting process. The governing transport equations for the conservation of mass, momentum and enthalpy were solved with a commercial CFD-code PHOENICS. The standard k-{epsilon} turbulence model and a composite-flux radiation model were used in the computations. The computational results show that the flow is strongly recirculating and distinctly three-dimensional in most part of the boiler, particularly in the radiation section. The predicted flow pattern and temperature distribution were in a good agreement with laboratory models and industrial measurements. The results provide detailed information of flow pattern, the temperature distribution and gas cooling efficiency. The CFD proved to be a useful tool in analysing the boiler operation. (author)

  16. Studies Concerning Water-Surface Deposits in Recovery Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Strandberg, O; Arvesen, J; Dahl, L

    1971-11-15

    The Feed-water Committee of the Stiftelsen Svensk Cellulosaforskning (Foundation for Swedish Cellulose Research) has initiated research and investigations which aim to increase knowledge about water-surface deposits in boiler tubes, and the resulting risks of gas-surface corrosion in chemical recovery boilers (sulphate pulp industry). The Committee has arranged with AB Atomenergi, Studsvik, for investigations into the water-surface deposits on tubes from six Scandinavian boilers. These investigations have included direct measurements of the thermal conductivity of the deposits, and determinations of their quantity, thickness and structure have been carried out. Previous investigations have shown that gas-surface corrosion can occur at tube temperatures above 330 deg C. The measured values for the thermal conductivity of the deposits indicate that even with small quantities of deposit (c. 1 g/dm2 ) and a moderate boiler pressure (40 atm), certain types of deposit can give rise to the above-mentioned surface temperature, at which the risk of gas-surface corrosion becomes appreciable. For higher boiler pressures the risk is great even with a minimal layer of deposit. The critical deposit thickness can be as low as 0.1 mm

  17. Boiler using combustible fluid

    Science.gov (United States)

    Baumgartner, H.; Meier, J.G.

    1974-07-03

    A fluid fuel boiler is described comprising a combustion chamber, a cover on the combustion chamber having an opening for introducing a combustion-supporting gaseous fluid through said openings, means to impart rotation to the gaseous fluid about an axis of the combustion chamber, a burner for introducing a fluid fuel into the chamber mixed with the gaseous fluid for combustion thereof, the cover having a generally frustro-conical configuration diverging from the opening toward the interior of the chamber at an angle of between 15/sup 0/ and 55/sup 0/; means defining said combustion chamber having means defining a plurality of axial hot gas flow paths from a downstream portion of the combustion chamber to flow hot gases into an upstream portion of the combustion chamber, and means for diverting some of the hot gas flow along paths in a direction circumferentially of the combustion chamber, with the latter paths being immersed in the water flow path thereby to improve heat transfer and terminating in a gas outlet, the combustion chamber comprising at least one modular element, joined axially to the frustro-conical cover and coaxial therewith. The modular element comprises an inner ring and means of defining the circumferential, radial, and spiral flow paths of the hot gases.

  18. An evaluation of human factors research for ultrasonic inservice inspection

    International Nuclear Information System (INIS)

    Pond, D.J.; Donohoo, D.T.; Harris, R.V. Jr.

    1998-03-01

    This work was undertaken to determine if human factors research has yielded information applicable to upgrading requirements in ASME Boiler and Pressure Vessel Code Section XI, improving methods and techniques in Section V, and/or suggesting relevant research. A preference was established for information and recommendations which have become accepted and standard practice. Manual Ultrasonic Testing/Inservice Inspection (UT/ISI) is a complex task subject to influence by dozens of variables. This review frequently revealed equivocal findings regarding effects of environmental variables as well as repeated indications that inspection performance may be more, and more reliably, influenced by the workers' social environment, including managerial practices, than by other situational variables. Also of significance are each inspector's relevant knowledge, skills, and abilities, and determination of these is seen as a necessary first step in upgrading requirements, methods, and techniques as well as in focusing research in support of such programs, While understanding the effects and mediating mechanisms of the variables impacting inspection performance is a worthwhile pursuit for researchers, initial improvements in industrial UTASI performance may be achieved by implementing practices already known to mitigate the effects of potentially adverse conditions. 52 refs., 2 tabs

  19. An evaluation of human factors research for ultrasonic inservice inspection

    Energy Technology Data Exchange (ETDEWEB)

    Pond, D.J.; Donohoo, D.T.; Harris, R.V. Jr.

    1998-03-01

    This work was undertaken to determine if human factors research has yielded information applicable to upgrading requirements in ASME Boiler and Pressure Vessel Code Section XI, improving methods and techniques in Section V, and/or suggesting relevant research. A preference was established for information and recommendations which have become accepted and standard practice. Manual Ultrasonic Testing/Inservice Inspection (UT/ISI) is a complex task subject to influence by dozens of variables. This review frequently revealed equivocal findings regarding effects of environmental variables as well as repeated indications that inspection performance may be more, and more reliably, influenced by the workers` social environment, including managerial practices, than by other situational variables. Also of significance are each inspector`s relevant knowledge, skills, and abilities, and determination of these is seen as a necessary first step in upgrading requirements, methods, and techniques as well as in focusing research in support of such programs, While understanding the effects and mediating mechanisms of the variables impacting inspection performance is a worthwhile pursuit for researchers, initial improvements in industrial UTASI performance may be achieved by implementing practices already known to mitigate the effects of potentially adverse conditions. 52 refs., 2 tabs.

  20. Failure analyses and weld repair of boiler feed water pumps

    Energy Technology Data Exchange (ETDEWEB)

    Vulpen, R. van [KemaPower Generation, Arnhem (Netherlands)

    1998-12-31

    During a regular inspection of the Boiler Auxiliaries at one of the Dutch Electricity Production Companies serious cracks were found in the cover and casings of the feed water circulation pumps in two units after 108.000 and 122.000 hours of boiler operation. Kema Laboratories carried out Failure analyses on boat samples at the cracked areas. Corrosion fatigue cracking was found on the inner side of the GS-24CrNiMo325 casing. Shop Weld repairs were carried out using a newly developed mechanized Plasma Welding Technique. The repaired feed water circulation pumps showed no problems alter several years of operation. The costs of repair were substantially lower than the costs of replacement. (orig.) 3 refs.

  1. Failure analyses and weld repair of boiler feed water pumps

    Energy Technology Data Exchange (ETDEWEB)

    Vulpen, R van [KemaPower Generation, Arnhem (Netherlands)

    1999-12-31

    During a regular inspection of the Boiler Auxiliaries at one of the Dutch Electricity Production Companies serious cracks were found in the cover and casings of the feed water circulation pumps in two units after 108.000 and 122.000 hours of boiler operation. Kema Laboratories carried out Failure analyses on boat samples at the cracked areas. Corrosion fatigue cracking was found on the inner side of the GS-24CrNiMo325 casing. Shop Weld repairs were carried out using a newly developed mechanized Plasma Welding Technique. The repaired feed water circulation pumps showed no problems alter several years of operation. The costs of repair were substantially lower than the costs of replacement. (orig.) 3 refs.

  2. Failure analysis of the boiler water-wall tube

    Directory of Open Access Journals (Sweden)

    S.W. Liu

    2017-10-01

    Full Text Available Failure analysis of the boiler water-wall tube is presented in this work. In order to examine the causes of failure, various techniques including visual inspection, chemical analysis, optical microscopy, scanning electron microscopy and energy dispersive spectroscopy were carried out. Tube wall thickness measurements were performed on the ruptured tube. The fire-facing side of the tube was observed to have experienced significant wall thinning. The composition of the matrix material of the tube meets the requirements of the relevant standards. Microscopic examinations showed that the spheroidization of pearlite is not very obvious. The failure mechanism is identified as a result of the significant localized wall thinning of the boiler water-wall tube due to oxidation.

  3. Numerical investigation of heat transfer characteristics in utility boilers of oxy-coal combustion

    International Nuclear Information System (INIS)

    Hu, Yukun; Li, Hailong; Yan, Jinyue

    2014-01-01

    Highlights: • Air-coal and oxy-coal combustion in an industrial scale PF boiler were simulated in ANSYS FLUENT. • The O 2 concentration of 33 vol% in the oxy-coal combustion case matches the air-coal combustion case most closely. • The moisture in the flue gas has little impact on flame temperature, but positive impact on surface incident radiation. - Abstract: Oxy-coal combustion has different flue gas composition from the conventional air-coal combustion. The different composition further results in different properties, such as the absorption coefficient, emissivity, and density, which can directly affect the heat transfer in both radiation and convection zones of utility boilers. This paper numerically studied a utility boiler of oxy-coal combustion and compares with air-coal combustion in terms of flame profile and heat transferred through boiler side walls in order to understand the effects of different operating conditions on oxy-coal boiler retrofitting and design. Based on the results, it was found that around 33 vol% of effective O 2 concentration ([O 2 ] effective ) the highest flame temperature and total heat transferred through boiler side walls in the oxy-coal combustion case match to those in the air-coal combustion case most; therefore, the 33 vol% of [O 2 ] effective could result in the minimal change for the oxy-coal combustion retrofitting of the existing boiler. In addition, the increase of the moisture content in the flue gas has little impact on the flame temperature, but results in a higher surface incident radiation on boiler side walls. The area of heat exchangers in the boiler was also investigated regarding retrofitting. If boiler operates under a higher [O 2 ] effective , to rebalance the load of each heat exchanger in the boiler, the feed water temperature after economizer can be reduced or part of superheating surfaces can be moved into the radiation zone to replace part of the evaporators

  4. New controls spark boiler efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Engels, T. (Monsanto, University Park, IL (United States))

    1993-09-01

    Monsanto's NutraSweet plant in University Park, IL, produces aspartame, the patented NutraSweet artificial sweetener product. Until recently, boiler control was managed by a '60s-era Fireye jackshaft system in which air and natural gas were mechanically linked with an offset to compensate for oxygen trim. The interlocking devices on the Fireye system were becoming obsolete, and the boiler needed a new front end retrofitted for low emissions. In order to improve boiler control efficiency, we decided to modernize and automate the entire boiler control system. We replaced the original jackshaft system, and installed a Gordon-Piet burner system, including gas valves, air dampers, blowers, and burner. The upgrade challenges included developing a control strategy and selecting and implementing a process control system. Since our plant has standardized on the PROVOX process management information system from Fisher Controls (now Fisher-Rosemount Systems) to support most of our process, it was a natural and logical choice for boiler controls as well. 2 figs.

  5. Experimental investigation on a 0.35 MWth coal-fired horizontal circulating fluidized bed boiler

    Energy Technology Data Exchange (ETDEWEB)

    Meng, Aihong; Li, Qinghai; Zhang, Yanguo; Wang, Zhaojun; Dang, Wenda [Tsinghua Univ., Beijing (China); Ministry of Education, Beijing (China). Key Lab. for Thermal Science and Power Engineering

    2013-07-01

    The capacities of industrial coal-fired boilers are normally less than 20-30 MWe. And these coal-fired boilers of low capacity are facing the severe situation of low efficiency and heavy environmental pollution. Hence, an innovative horizontal circulating fluidized bed (HCFB) boiler was developed to enhance heat efficiency and reduce pollutant emission of industrial boilers in China. The chamber in the HCFB boiler consists of primary combustion chamber, secondary combustion chamber and burnout chamber, which were combined horizontally side by side. To verify the conception of horizontal fluidized circulation and to obtain the characteristic data, a 0.35 MWth coal-combustion HCFB boiler was designed and installed to perform some experiments of combustion and mass circulation. In the boiler there were two mass circulating paths, one is inner circulating through the inertia separator and another was external circulating through the cyclone separator. The connection bottom of the secondary chamber and the burnout chamber was designed as an inertia separator, in which separated and collected solid materials were returned to the primary combustion. In fact the secondary separator was a small cyclone separator connecting to the exit of the burnout chamber. Heat efficiency and separating efficiency of the experimental boiler were measured and analyzed. Furthermore, mass and temperature distribution along the chambers height were also investigated. The results showed that the heat efficiency of the bare boiler was 82%. The mass balance based on ash content was measured and analyzed. Separating efficiency of the inertia separator and cyclone separator was 60 and 99.9%, respectively. It showed that the two stage material separation and circulation enhanced coal combustion in the HCFB boiler and help to minimize the height of the furnace.

  6. Inspection Database

    Data.gov (United States)

    U.S. Department of Health & Human Services — FDA is disclosing the final inspection classification for inspections related to currently marketed FDA-regulated products. The disclosure of this information is not...

  7. Automated PCB Inspection System

    Directory of Open Access Journals (Sweden)

    Syed Usama BUKHARI

    2017-05-01

    Full Text Available Development of an automated PCB inspection system as per the need of industry is a challenging task. In this paper a case study is presented, to exhibit, a proposed system for an immigration process of a manual PCB inspection system to an automated PCB inspection system, with a minimal intervention on the existing production flow, for a leading automotive manufacturing company. A detailed design of the system, based on computer vision followed by testing and analysis was proposed, in order to aid the manufacturer in the process of automation.

  8. Mathematical modeling and experimental study of biomass combustion in a thermal 108 MW grate-fired boiler

    DEFF Research Database (Denmark)

    Yin, Chungen; Rosendahl, Lasse; Kær, Søren K.

    2008-01-01

    Grate boilers are widely used to fire biomass for heat and power production. However grate-firing systems are often reported to have relatively high un-burnout, low efficiency and high emissions, and need to be optimized and modernized. This paper presents the efforts towards a reliable baseline...... computational fluid dynamics (CFD) model for an industrial biomass-fired grate boiler, which can be used for diagnosis and optimization of the grate boiler as well as design of new grate boilers. First, based on the design conditions, a thorough sensitivity analysis is done to evaluate the relative importance...... of different factors in CFD analysis of the grate boiler. In a late stage, a two-day measuring campaign is carried out to measure the gas temperatures and gas concentrations in the boiler using a fiber optic probe connected to a Fourier transform infrared (FTIR) spectrometer. A baseline model is then defined...

  9. Boiler Operator Training.

    Science.gov (United States)

    Miller, Stanton S.

    1978-01-01

    This program, developed by the Nalco Chemical Company, helps with energy conservation in industrial plants. The program takes four to six weeks to complete. The training sessions last for about two hours. (BB)

  10. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1998-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  11. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1999-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  12. Sootblowing optimization for improved boiler performance

    Science.gov (United States)

    James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J.

    2012-12-25

    A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

  13. Optimizing the Integrated Design of Boilers - Simulation

    DEFF Research Database (Denmark)

    Sørensen, K.; Karstensen, C.; Condra, T.

    2004-01-01

    Boilers can be considered as consisting of three main components: (i) the pressure part, (ii) the burner and (iii) the control system. To be able to develop the boilers of the future (i.e. the boilers with the lowest emissions, the highest efciency, the best dynamic performance etc.) it is import...

  14. Methodology for the physical and chemical exergetic analysis of steam boilers

    International Nuclear Information System (INIS)

    Ohijeagbon, Idehai O.; Waheed, M. Adekojo; Jekayinfa, Simeon O.

    2013-01-01

    This paper presents a framework of thermodynamic, energy and exergy, analyses of industrial steam boilers. Mass, energy, and exergy analysis were used to develop a methodology for evaluating thermodynamic properties, energy and exergy input and output resources in industrial steam boilers. Determined methods make available an analytic procedure for the physical and chemical exergetic analysis of steam boilers for appropriate applications. The energy and exergy efficiencies obtained for the entire boiler was 69.56% and 38.57% at standard reference state temperature of 25 °C for an evaporation ratio of 12. Chemical exergy of the material streams was considered to offer a more comprehensive detail on energy and exergy resource allocation and losses of the processes in a steam boiler. - Highlights: ► We evaluated thermodynamic properties and performance variables associated with material streams. ► We analysed resources allocation, and magnitude of exergetic losses in steam boilers. ► Chemical exergy of material streams contributed to improved exergy values. ► High operational parameter will lead to higher boiler exergy. ► Exergy destroyed was higher in the combustion as against the heat exchanging unit

  15. MULTIPLE LINEAR REGRESSION ANALYSIS FOR PREDICTION OF BOILER LOSSES AND BOILER EFFICIENCY

    OpenAIRE

    Chayalakshmi C.L

    2018-01-01

    MULTIPLE LINEAR REGRESSION ANALYSIS FOR PREDICTION OF BOILER LOSSES AND BOILER EFFICIENCY ABSTRACT Calculation of boiler efficiency is essential if its parameters need to be controlled for either maintaining or enhancing its efficiency. But determination of boiler efficiency using conventional method is time consuming and very expensive. Hence, it is not recommended to find boiler efficiency frequently. The work presented in this paper deals with establishing the statistical mo...

  16. Inspection planning

    International Nuclear Information System (INIS)

    Korosec, D.; Levstek, M.F.

    2001-01-01

    Slovenian Nuclear Safety Administration (SNSA) division of nuclear and radiological safety inspection has developed systematic approach to their inspections. To be efficient in their efforts regarding regular and other types of inspections, in past years, the inspection plan has been developed. It is yearly based and organized on a such systematic way, that all areas of nuclear safety important activities of the licensee are covered. The inspection plan assures appropriate preparation for conducting the inspections, allows the overview of the progress regarding the areas to be covered during the year. Depending on the licensee activities and nature of facility (nuclear power plant, research reactor, radioactive waste storage, others), the plan has different levels of intensity of inspections and also their frequency. One of the basic approaches of the plan is to cover all nuclear and radiological important activities on such way, that all regulatory requests are fulfilled. In addition, the inspection plan is a good tool to improve inspection effectiveness based on previous experience and allows to have the oversight of the current status of fulfillment of planned inspections. Future improvement of the plan is necessary in the light of newest achievements on this field in the nuclear world, that means, new types of inspections are planned and will be incorporated into plan in next year.(author)

  17. Environment protection by coupling of a municipal waste incinerator to an existing coal fire steam boiler

    Energy Technology Data Exchange (ETDEWEB)

    Ionel, I.; Stanescu, P.D.O.; Gruescu, C.; Savu, A.; Ungureanu, C. [University of Politehnic Timisoara, Timisoara (Romania)

    2006-12-15

    The paper offers an analysis of the potential coupling of a municipal waste incinerator in Romania, to an existing coal fired steam boiler. Considering the retention of heavy metals as well as HCl from the waste flue gases before entering the boiler, the simulation analysis of the boiler, under the situation that the gases from the scrubber are introduced, are presented As general conclusion one notes that it is possible to apply the concept even if the analysed case is of less importance, but more potential application are viewed for larger industrial application, for new concepts of modern power plants, to meet EU environmental regulations, especially for CO{sub 2} reduction.

  18. Reduction efficiency prediction of CENIBRA's recovery boiler by direct minimization of gibbs free energy

    Directory of Open Access Journals (Sweden)

    W. L. Silva

    2008-09-01

    Full Text Available The reduction efficiency is an important variable during the black liquor burning process in the Kraft recovery boiler. This variable value is obtained by slow experimental routines and the delay of this measure disturbs the pulp and paper industry customary control. This paper describes an optimization approach for the reduction efficiency determination in the furnace bottom of the recovery boiler based on the minimization of the Gibbs free energy. The industrial data used in this study were directly obtained from CENIBRA's data acquisition system. The resulting approach is able to predict the steady state behavior of the chemical composition of the furnace recovery boiler, - especially the reduction efficiency when different operational conditions are used. This result confirms the potential of this approach in the analysis of the daily operation of the recovery boiler.

  19. The use of laser-induced plasma spectroscopy technique for the characterization of boiler tubes

    International Nuclear Information System (INIS)

    Nicolas, G.; Mateo, M.P.; Yanez, A.

    2007-01-01

    The present work focuses on the characterization of boiler tube walls using laser-induced plasma spectroscopy technique with visual inspection by optical and scanning electron microscopy of the cross-sections of these tubes. In a watertube boiler, water runs through tubes that are surrounded by a heating source. As a result, the water is heated to very high temperatures, causing accumulation of deposits on the inside surfaces of the tubes. These deposits play an important role in the efficiency of the boiler tube because they produce a reduction of the boiler heat rate and an increase in the number of tube failures. The objectives are to determine the thickness and arrangement of deposits located on the highest heat area of the boiler and compare them with tube parts where the heat flux is lower. The major deposits found were copper and magnetite. These deposits come mainly from the boiler feedwater and from the reaction between iron and water, and they do not form on the tube walls at a uniform rate over time. Their amount depends on the areas where they are collected. A Nd:YAG laser operating at 355 nm has been used to perform laser-induced plasma spectra and depth profiles of the deposits

  20. The use of laser-induced plasma spectroscopy technique for the characterization of boiler tubes

    Science.gov (United States)

    Nicolas, G.; Mateo, M. P.; Yañez, A.

    2007-12-01

    The present work focuses on the characterization of boiler tube walls using laser-induced plasma spectroscopy technique with visual inspection by optical and scanning electron microscopy of the cross-sections of these tubes. In a watertube boiler, water runs through tubes that are surrounded by a heating source. As a result, the water is heated to very high temperatures, causing accumulation of deposits on the inside surfaces of the tubes. These deposits play an important role in the efficiency of the boiler tube because they produce a reduction of the boiler heat rate and an increase in the number of tube failures. The objectives are to determine the thickness and arrangement of deposits located on the highest heat area of the boiler and compare them with tube parts where the heat flux is lower. The major deposits found were copper and magnetite. These deposits come mainly from the boiler feedwater and from the reaction between iron and water, and they do not form on the tube walls at a uniform rate over time. Their amount depends on the areas where they are collected. A Nd:YAG laser operating at 355 nm has been used to perform laser-induced plasma spectra and depth profiles of the deposits.

  1. Failure Analysis of 600 MW Supercritical Boiler Water Wall

    OpenAIRE

    Fu Huilin; Cai Zhengchun; Yan Xiaozhong; He Jinqiao; Zhou Yucai

    2013-01-01

    Boiler tube often causes abnormal boiler outage, bringing greater economic losses. This thesis mainly comes from the dynamics of boiler water, boiler furnace accident location of wall temperature distribution to explore the cause of the accident boiler. Calculation results show that the deformation will seriously reduce the boiler allowable maximum temperature difference between the screens. And the boiler is not over-temperature, low temperature difference between the screens, which have bur...

  2. Strategy of Risk-Informed Inspection for Secondary Systems in NPPs

    International Nuclear Information System (INIS)

    Kim, So Young; Heo, Gyun Young

    2012-01-01

    Recently, unexpected accidents such as large-scale blackout have been occurred due to increasing demand of electricity. The unplanned trips have great influence over the economics although they rarely affect the safety of system. Because the cost for inspection and maintenance is limited, it is beneficial not only economically to take follow-up action in a timely manner to prevent plant trip but also in safety by protecting against the risk which is occurred from trip. In nuclear power plants (NPPs), the importance about risk-informed service such as inspection, maintenance and replacement is becoming on the rise. Risk-informed techniques such as in-service test, in-service inspection, design guide change and etc. are already used in nuclear field but these techniques are applied focusing on primary system for safety-related regulatory issues. It is needed to consider the optimization of inspection informed risk for entire plant including secondary system which is not applied enough. The study about risk-based inspection for boilers in thermal power field is in progress actively, but not for turbine cycle, which is similar with nuclear industry. Today, the most of inspections or tests for turbine cycle are time-based maintenance, being performed on time. It is required to perform condition-based maintenance by evaluating risk analyzing both of probability and consequence simultaneously about damage mechanisms that can be predicted by equipment or devices configuring the secondary system. Probability of failure (POF) is analyzed in terms of materials' ageing mechanisms, but consequence of failure (COF) should be evaluated in terms of thermohydraulic condition then it is needed to check power loss and period of maintenance. This paper is going to propose the idea to quantify the consequence of failure using the fault tree and simulation for secondary system, and propose quantitative risk-informed inspection by these approaches

  3. Inspection vehicle

    International Nuclear Information System (INIS)

    Takahashi, Masaki; Omote, Tatsuyuki; Yoneya, Yutaka; Tanaka, Keiji; Waki, Tetsuro; Yoshida, Tomiji; Kido, Tsuyoshi.

    1993-01-01

    An inspection vehicle comprises a small-sized battery directly connected with a power motor or a direct power source from trolly lines and a switching circuit operated by external signals. The switch judges advance or retreat by two kinds of signals and the inspection vehicle is recovered by self-running. In order to recover the abnormally stopped inspection vehicle to the targeted place, the inspection vehicle is made in a free-running state by using a clutch mechanism and is pushed by an other vehicle. (T.M.)

  4. Stepwise commissioning of a steam boiler with stability guarantees

    DEFF Research Database (Denmark)

    Johansen, Simon Vestergaard; Kallesøe, Carsten Skovmose; Bendtsen, Jan Dimon

    2016-01-01

    This paper aims to make the commissioning of an industrial MIMO controller more straightforward by gradually commissioning it from a set of SISO controllers, after the system has been started. For this purpose a stepwise commissioning strategy based on the Youla-Kucera parametrization has been de...... been commissioned from a SISO controller using the developed method on a real steam boiler and measurements show a clear performance improvement after transition....

  5. Biomass boiler still best choice

    International Nuclear Information System (INIS)

    Wallace, Paula

    2014-01-01

    Full text: The City of Mount Gambier upgraded its boiler in September after analysis showed that biomass was still the optimal energy option. The Mount Gambier Aquatic Centre was built by the local city council in the 1980s as an outdoor pool facility for the public. The complex has three pools — an Olympic-sized, toddler and a learner pool — for a total volume of 1.38ML (including balance tanks). The large pool is heated to 27-28°C, the smaller one 30-32°C. From the very beginning, the pool water was heated by a biomass boiler, and via two heat exchangers whose combined capacity is 520 kW. The original biomass boiler ran on fresh sawdust from a local timber mill. After thirty years of dedicated service the original boiler had become unreliable and difficult to operate. Replacement options were investigated and included a straight gas boiler, a combined solar hot water and gas option, and biomass boilers. The boiler only produces heat, not electricity. All options were subjected to a triple bottom line assessment, which included potential capital costs, operating costs, community and environmental benefits and costs. The project was also assessed using a tool developed by Mount Gambier City Council that considers the holistic benefits — the CHAT Tool, which stands for Comprehensive Holistic Assessment Tool. “Basically it is a survey that covers environmental, social, economic and governance factors,” the council's environmental sustainability officer, Aaron Izzard told WME. In relation to environmental considerations, the kinds of questions explored by the CHAT Tool included: Sustainable use of resources — objective is to reduce council's dependence on non-renewable resources; Greenhouse emissions — objective is to reduce council's contribution of GHG into the atmosphere; Air quality — objective is to improve local air quality. The conclusion of these analyses was that while a biomass boiler would have a higher capital cost than a straight gas

  6. Metallurgical Analysis of Cracks Formed on Coal Fired Boiler Tube

    Science.gov (United States)

    Kishor, Rajat; Kyada, Tushal; Goyal, Rajesh K.; Kathayat, T. S.

    2015-02-01

    Metallurgical failure analysis was carried out for cracks observed on the outer surface of a boiler tube made of ASME SA 210 GR A1 grade steel. The cracks on the surface of the tube were observed after 6 months from the installation in service. A careful visual inspection, chemical analysis, hardness measurement, detailed microstructural analysis using optical and scanning electron microscopy coupled with energy dispersive X-ray spectroscopy were carried out to ascertain the cause for failure. Visual inspection of the failed tube revealed the presence of oxide scales and ash deposits on the surface of the tube exposed to fire. Many cracks extending longitudinally were observed on the surface of the tube. Bulging of the tube was also observed. The results of chemical analysis, hardness values and optical micrographs did not exhibit any abnormality at the region of failure. However, detailed SEM with EDS analysis confirmed the presence of various oxide scales. These scales initiated corrosion at both the inner and outer surfaces of the tube. In addition, excessive hoop stress also developed at the region of failure. It is concluded that the failure of the boiler tube took place owing to the combined effect of the corrosion caused by the oxide scales as well as the excessive hoop stress.

  7. 46 CFR 52.25-20 - Exhaust gas boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 52.25-20 Section 52.25-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING POWER BOILERS Other Boiler Types § 52.25-20 Exhaust gas boilers. Exhaust gas boilers with a maximum allowable working pressure...

  8. 46 CFR 63.25-1 - Small automatic auxiliary boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Small automatic auxiliary boilers. 63.25-1 Section 63.25... AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-1 Small automatic auxiliary boilers. Small automatic auxiliary boilers defined as having heat-input ratings of 400,000 Btu/hr...

  9. Fluidized bed boiler feed system

    Science.gov (United States)

    Jones, Brian C.

    1981-01-01

    A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

  10. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman

    2003-01-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  11. Coal-fired boiler houses in Cracow present state and possibilities to improve their efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Cyklis, P. [Institute of Industrial Equipment and Power Engineering, Cracow (Poland); Butcher, T.A. [Brookhaven National Lab., Upton, NY (United States)

    1995-12-31

    A significant amount of heat energy both for heating and process purposes is generated in Cracow, Poland in small-and medium size local boiler houses. The operating procedure of these boiler houses is most often economically and ecologically ineffective because of the bad condition of boilers and lack of funds to install automation, control and measurement equipment. Within the Polish-American Program of Elimination of Low Emission Sources financed by the US Department of Energy, the ENERGOEKSPERT Co., Ltd. investigated chosen boiler houses in Cracow, commissioned by the Cracow Development Office. The results of these investigations were subject of engineering analysis carried out at the Institute of Industrial Equipment and Power Engineering, Technical University, Cracow. The analysis proved that the low-cost improvement of economic efficiency and reduction of air pollutant emission is feasible for combustion of coal fuels.

  12. Further development of recovery boiler; Soodakattilan kehitystyoe

    Energy Technology Data Exchange (ETDEWEB)

    Janka, K.; Siiskonen, P.; Sundstroem, K. [Tampella Power Oy, Tampere (Finland)] [and others

    1996-12-01

    The global model of a recovery boiler was further developed. The aim is to be able to model the velocity, temperature and concentration fields in a boiler. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. The preliminary study of NO{sub x} and fly ash behaviour in a boiler was carried out. The study concerning flow field in the superheater area was carried out a 2-dimensional case in which the inflow parameters were taken from global model of a recovery boiler. Further the prediction methods of fouling in a recovery boiler were developed based on theoretical calculations of smelting behaviour of multicomponent mixtures and measurements at operating recovery boilers. (author)

  13. CHP Integrated with Burners for Packaged Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Castaldini, Carlo; Darby, Eric

    2013-09-30

    The objective of this project was to engineer, design, fabricate, and field demonstrate a Boiler Burner Energy System Technology (BBEST) that integrates a low-cost, clean burning, gas-fired simple-cycle (unrecuperated) 100 kWe (net) microturbine (SCMT) with a new ultra low-NOx gas-fired burner (ULNB) into one compact Combined Heat and Power (CHP) product that can be retrofit on new and existing industrial and commercial boilers in place of conventional burners. The Scope of Work for this project was segmented into two principal phases: (Phase I) Hardware development, assembly and pre-test and (Phase II) Field installation and demonstration testing. Phase I was divided into five technical tasks (Task 2 to 6). These tasks covered the engineering, design, fabrication, testing and optimization of each key component of the CHP system principally, ULNB, SCMT, assembly BBEST CHP package, and integrated controls. Phase I work culminated with the laboratory testing of the completed BBEST assembly prior to shipment for field installation and demonstration. Phase II consisted of two remaining technical tasks (Task 7 and 8), which focused on the installation, startup, and field verification tests at a pre-selected industrial plant to document performance and attainment of all project objectives. Technical direction and administration was under the management of CMCE, Inc. Altex Technologies Corporation lead the design, assembly and testing of the system. Field demonstration was supported by Leva Energy, the commercialization firm founded by executives at CMCE and Altex. Leva Energy has applied for patent protection on the BBEST process under the trade name of Power Burner and holds the license for the burner currently used in the product. The commercial term Power Burner is used throughout this report to refer to the BBEST technology proposed for this project. The project was co-funded by the California Energy Commission and the Southern California Gas Company (SCG), a

  14. 30 CFR 56.13015 - Inspection of compressed-air receivers and other unfired pressure vessels.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Inspection of compressed-air receivers and... METAL AND NONMETAL MINES Compressed Air and Boilers § 56.13015 Inspection of compressed-air receivers and other unfired pressure vessels. (a) Compressed-air receivers and other unfired pressure vessels...

  15. 30 CFR 57.13015 - Inspection of compressed-air receivers and other unfired pressure vessels.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Inspection of compressed-air receivers and...-UNDERGROUND METAL AND NONMETAL MINES Compressed Air and Boilers § 57.13015 Inspection of compressed-air receivers and other unfired pressure vessels. (a) Compressed-air receivers and other unfired pressure...

  16. 46 CFR 53.10-3 - Inspection and tests (modifies HG-500 through HG-540).

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Inspection and tests (modifies HG-500 through HG-540... tests (modifies HG-500 through HG-540). (a) The inspections required by HG-500 through HG-540 must be performed by the “Authorized Inspector” as defined in HG-515 of section IV of the ASME Boiler and Pressure...

  17. a Study of Using Hydrogen Gas for Steam Boiler in CHOLOR- Alkali Manufacturing

    Science.gov (United States)

    Peantong, Sasitorn; Tangjitsitcharoen, Somkiat

    2017-06-01

    Main products of manufacturing of Cholor - Alkali, which commonly known as industrial chemical, are chlorine gas (Cl2), Sodium Hydroxide (NaOH) and hydrogen gas (H2). Chorine gas and sodium hydroxide are two main products for commercial profit; where hydrogen gas is by product. Most industries release hydrogen gas to atmosphere as it is non-profitable and less commercial scale. This study aims to make the most use of hydrogen as a substitute energy of natural gas for steam boiler to save energy cost. The second target of this study is to reduce level of CO2 release to air as a consequence of boiler combustion. This study suggests to install boiler that bases on hydrogen as main power with a high turndown ratio of at least 1:6. However, this case study uses boiler with two mode such as natural gas (NG) mode and mixed mode as they need to be flexible for production. Never the less, the best boiler selection is to use single mode energy of hydrogen. The most concerned issue about hydrogen gas is explosion during combustion stage. Stabilization measures at emergency stop is introduced to control H2 pressure to protect the explosion. This study varies ratio of natural gas to hydrogen gas to find the optimal level of two energy sources for boiler and measure total consumption through costing model; where CO2 level is measured at the boiler stack. The result of this study shows that hydrogen gas can be a substitute energy with natural gas and can reduce cost. Natural gas cost saving is 248,846 baht per month and reduce level of NOx is 80 ppm 7% O2 and 2 % of CO2 release to air as a consequence of boiler combustion.

  18. Characterizing and modeling of an 88 MW grate-fired boiler burning wheat straw: Experience and lessons

    DEFF Research Database (Denmark)

    Yin, Chungen; Rosendahl, Lasse Aistrup; Clausen, Sønnik

    2012-01-01

    and availability. To better understand grate-firing of biomass and to establish a reliable but relatively simple Computational Fluid Dynamics (CFD) modeling methodology for industrial applications, biomass combustion in a number of different grate boilers has been measured and modeled. As one of the case studies......, modeling effort on an 88 MW grate-fired boiler burning wheat straw is presented in this paper. Different modeling issues and their expected impacts on CFD analysis of the kind of grate boilers are discussed. The modeling results are compared with in-flame measurements in the 88 MW boiler, which shows...... measures will be tested in a modern 500 kW grate boiler rig...

  19. The Technology Introduction of Chain Boiler Energy Conservation Transformation

    Science.gov (United States)

    Li, Henan; Liu, Xiwen; Yuan, Hong; Lin, Jiadai; Zhang, Yu

    2017-12-01

    Introduced the present status of chain boiler efficiency is low, the system analysis of the chain boiler optimization and upgrading of technology, for the whole progress of chain boiler to provide some ideas and reference.

  20. Elevated temperature failures in boiler tubes - case studies

    International Nuclear Information System (INIS)

    Gowrisankar, I.; Bandyopadhyay, G.

    1989-01-01

    Metallurgical investigation of boiler tube failures enables identification of failure mechanisms and the underlying cause related to boiler conditions. Some case studies in short term overheating, prolonged overheating and low cycle fatigue failures in boiler tubes are discussed. (author)

  1. Inservice inspection of Halden BWR pressure vessel

    International Nuclear Information System (INIS)

    Foerli, O.; Hernes, T.

    1978-01-01

    A description is given of how the recertification inspection of the 20 years old Halden Reactor pressure vessel was carried out in accordance with the latest ASME-CODES, despite the fact that inspection accessibility was poor. As no volumetric inspection had been carried out since the preservice radiography in 1957, the ultrasonic inspection included the high flux region of all welds. In total 70% of longitudinal welds and 20% of bottom circumferential welds were inspected as well as the bottom nozzle connection. The vessel was not designed with provisions for inservice inspection, the welds are unaccessible from the outside and removal of the lid is virtually impossible. The ultrasonic probes could only be loaded through 77 mm diameter holes in the top lid and remotely positioned inside the vessel. The inspection was performed using 450C and 60OC 1 MHz angle probes and 2.25 MHz normal probes in immersion technique. In a zone around the welds, small regions with lack of bonding between the stainless steel cladding and the boiler steel were revealed. One root defect known and accepted from the preservice radiographs was examined. The defect was found to be 6x30mm as a maximum and well within acceptable limits according to the fracture mechanics analysis method recommended in ASME X1. The inspection required a period of three weeks' work in the reactor hall. (UK)

  2. U.S. Experiences in Tackling Energy and Environmental Challenges of Boiler System

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Bo [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Price, Lynn K. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

    2017-08-15

    In the U.S., energy consumption by steam and process heat combined accounts for over 50% of the total energy use from industrial systems (see Figure 1). The use of boilers, process heaters, and furnaces for generating steam and heat in industrial facilities, commercial settings, and institutions consumes significant amounts of energy and is one of major sources of hazardous air pollutants, which contribute significantly to local pollution and global climate change. To address the energy and environmental challenges caused by boiler systems in the U.S., the country has taken a series of actions to reduce emissions from industrial, commercial and institutional boilers, improve the efficiency of steam systems, replace coal with cleaner energy resources, and promote the wider use of combined heat and power (CHP).

  3. INCREASING OF PRECISE ESTIMATION OF OPTIMAL CRITERIA BOILER FUNCTIONING

    Directory of Open Access Journals (Sweden)

    Y. M. Skakovsk

    2016-08-01

    Full Text Available Results of laboratory and industrial research allowed offering a way to improve the accuracy of estimation the optimal criterion of boilers' operation depending on fuel quality. Criterion is calculated continuously during boiler operation as heat ratio transmitted in production with superheated steam to the thermal energy obtained by combustion in boiler’s furnace fuel (natural gas .The non-linearity dependence of steam enthalpy from its temperature and pressure are considered when calculating, as well as changes in calorific value of natural gas, depending on variety in nitrogen content therein. The control algorithm and program for Ukrainian PLC MIC-52 are offered. The user selection program implements two searching modes for criterion maximum: automated and automatic. The results are going to be used for upgrading the existing control system on sugar factory.

  4. Hospital Inspections

    Data.gov (United States)

    U.S. Department of Health & Human Services — Welcome to hospitalinspections.org, a website run by the Association of Health Care Journalists (AHCJ) that aims to make federal hospital inspection reports easier...

  5. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    , and the total stress level (i.e. stresses introduced due to internal pressure plus stresses introduced due to temperature gradients) must always be kept below the allowable stress level. In this way, the increased water-/steam space that should allow for better dynamic performance, in the end causes limited...... freedom with respect to dynamic operation of the plant. By means of an objective function including as well the price of the plant as a quantification of the value of dynamic operation of the plant an optimization is carried out. The dynamic model of the boiler plant is applied to define parts...

  6. Wood fuelled boiler operating costs

    International Nuclear Information System (INIS)

    Sandars, D.L.

    1995-01-01

    This report is a management study into the operating costs of wood-fired boilers. Data obtained from existing wood-fired plant has been analysed and interpreted using the principles of machinery management and the science that underlies the key differences between this fuel and any other. A set of budgeting principles has been developed for the key areas of labour requirement, insurance, maintenance and repair and electricity consumption. Other lesser cost centres such as the provision of shelter and the effects of neglect and accidents have also been considered, and a model constructed. (author)

  7. Economic evaluation of a coal fired boiler

    International Nuclear Information System (INIS)

    Briem, J.J.

    1983-01-01

    This paper provides basic information on boiler economics which will assist steam users in analyzing the feasibility of using coal to generate steam - in either new or existing facilities. The information presented covers boilers ranging in size from 10,000 to 100,000 pounds per hour steaming capacity

  8. 46 CFR 109.555 - Propulsion boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge shall...

  9. 29 CFR 1915.162 - Ship's boilers.

    Science.gov (United States)

    2010-07-01

    ... 29 Labor 7 2010-07-01 2010-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) OCCUPATIONAL SAFETY AND HEALTH STANDARDS FOR SHIPYARD EMPLOYMENT Ship's Machinery and Piping Systems § 1915.162 Ship's boilers. (a) Before...

  10. A CFD study on the dust behaviour in a metallurgical waste-heat boiler

    Energy Technology Data Exchange (ETDEWEB)

    Yongxiang, Yang; Jokilaakso, A [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

    1998-12-31

    A waste-heat boiler forms an essential part for the treatment of high temperature flue-gases in most metallurgical processes. Flue-dust carried by the furnace off-gas has to be captured efficiently in the waste-heat boilers before entering the downstream gas purification equipment. Flue dust may accumulate and foul on the heat transfer surfaces such as tube-walls, narrow conjunctions between the boiler and the furnace uptake, and thus may cause smelter shutdown, and interrupt the production. A commercial CFD package is used as the major tool on modelling the dust flow and settling in the waste-heat boiler of an industrial copper flash smelter. In the presentation, dust settling behaviour is illustrated for a wide range of particle sizes, and dust capture efficiency in the radiation section of the boiler for different particle sizes has been shown with the transient simulation. The simulation aims at providing detailed information of dust behaviour in the waste-heat boiler in sulphide smelting. (author) 11 refs.

  11. A CFD study on the dust behaviour in a metallurgical waste-heat boiler

    Energy Technology Data Exchange (ETDEWEB)

    Yang Yongxiang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

    1997-12-31

    A waste-heat boiler forms an essential part for the treatment of high temperature flue-gases in most metallurgical processes. Flue-dust carried by the furnace off-gas has to be captured efficiently in the waste-heat boilers before entering the downstream gas purification equipment. Flue dust may accumulate and foul on the heat transfer surfaces such as tube-walls, narrow conjunctions between the boiler and the furnace uptake, and thus may cause smelter shutdown, and interrupt the production. A commercial CFD package is used as the major tool on modelling the dust flow and settling in the waste-heat boiler of an industrial copper flash smelter. In the presentation, dust settling behaviour is illustrated for a wide range of particle sizes, and dust capture efficiency in the radiation section of the boiler for different particle sizes has been shown with the transient simulation. The simulation aims at providing detailed information of dust behaviour in the waste-heat boiler in sulphide smelting. (author) 11 refs.

  12. Applied Gaussian Process in Optimizing Unburned Carbon Content in Fly Ash for Boiler Combustion

    Directory of Open Access Journals (Sweden)

    Chunlin Wang

    2017-01-01

    Full Text Available Recently, Gaussian Process (GP has attracted generous attention from industry. This article focuses on the application of coal fired boiler combustion and uses GP to design a strategy for reducing Unburned Carbon Content in Fly Ash (UCC-FA which is the most important indicator of boiler combustion efficiency. With getting rid of the complicated physical mechanisms, building a data-driven model as GP is an effective way for the proposed issue. Firstly, GP is used to model the relationship between the UCC-FA and boiler combustion operation parameters. The hyperparameters of GP model are optimized via Genetic Algorithm (GA. Then, served as the objective of another GA framework, the predicted UCC-FA from GP model is utilized in searching the optimal operation plan for the boiler combustion. Based on 670 sets of real data from a high capacity tangentially fired boiler, two GP models with 21 and 13 inputs, respectively, are developed. In the experimental results, the model with 21 inputs provides better prediction performance than that of the other. Choosing the results from 21-input model, the UCC-FA decreases from 2.7% to 1.7% via optimizing some of the operational parameters, which is a reasonable achievement for the boiler combustion.

  13. Production of high quality distillate to meet a fit-for-purpose boiler feedwater specification

    Energy Technology Data Exchange (ETDEWEB)

    Minnich, K. [Veolia Water Solutions Oil and Gas, Calgary, AB (Canada); Neu, D. [Veolia Water Solutions and Technologies/HPD, Pewaukee, WI (United States); Drone, J.L. [Veolia Water Solutions and Technologies/HPD, Plainfield, IL (United States)

    2009-07-01

    Veolia Water Solutions and Technologies has significant experience managing boiler water chemistry and is the world's largest manufacturer of evaporation systems. The company has conducted extensive testing and analysis for produced water evaporation distillate from multiple facilities. In order to produce boiler feed water, evaporation of produced water is used at several steam assisted gravity drainage (SAGD) facilities. There are no official guidelines for the required quality of evaporator distillate to feed a once through steam generator (OTSG) or high pressure industrial watertube boiler (IWT) that will produce injection steam. This paper presented a basis for a fit-for-purpose specification for IWT boilers as well as data on the performance of a Vapor Washer, which produces high quality distilled water that meets fit-for-purpose specifications even during normal variations in feed conditions. Specifically, the paper discussed boiler water requirements for steam injection IWTs; the quality of distillate from a produced water evaporator; the benefits of vapour washing to maintain distillate quality; and suggested boiler chemistry limits for a fit-for-purpose specification. Oxygen, iron, and copper were discussed as being implicated with corrosion and reaction in boilers. Hardness contaminants such as calcium and magnesium were also presented. Suggested limits for boiler water in the fit-for-purpose specification were also presented for silica, total alkalinity, free OH alkalinity, and total dissolved solids in steam. It was concluded that foaming episodes can occur in produced water evaporators due to normal variations, and the distillate can fail to meet the fit-for-purpose specification during foam upsets. 3 refs., 9 figs.

  14. Chemical cleaning of AGR boilers

    International Nuclear Information System (INIS)

    Moore, S.V.; Moore, W.; Rantell, A.

    1978-01-01

    AGR boilers are likely to require post service chemical cleaning to remove accumulated oxides at intervals of 15 - 35 kh. The need to clean will be based on an assessment of such factors as the development of flow imbalances through parallel tubes induced by the formation of rough oxide surfaces, an increasing risk of localised corrosion as the growth of porous oxides proceeds and the risk of tube blockage caused by the exfoliation of steam-grown oxides. The study has shown what heterogeneous multilayer oxides possessing a range of physical and chemical properties form on the alloy steels. They include porous and compact magnetites, chromium spinels and sesquioxide. Ammoniated citric acid has been shown to remove deposited and water-grown magnetites from the carbon and alloy steels but will not necessarily remove the substituted spinels grown on the alloy steels or the potentially spalling steam-grown magnetite on the A1SI 316 superheater. Citric acid supplemented with the reducing agent glyoxal completely removes all oxides from the boiler except the protective inner spinel formed on the 316. Removal of the spinels and compact magnetites occurs more by undercutting and physical detachment than by the dissolution. (author)

  15. Chemical cleaning of UK AGR boilers

    International Nuclear Information System (INIS)

    Rudge, A.; Turner, P.; Ghosh, A.; Clary, W.; Tice, D.

    2002-01-01

    For the first time in their operational lives, UK advanced gas-cooled reactor once-through boilers have been chemically cleaned. Chemical cleaning was necessary to avoid lost output resulting from boiler pressure drops, which had been increasing for a number of years. Chemical cleaning of these boilers presents a number of unique difficulties. These include lack of access to the boilers, highly sensitised 316H superheater sections that cannot be excluded from the cleaning flow path, relatively thin boiler tube walls and an intolerance to boiler tube failure because of the role of the boilers in nuclear decay heat removal. The difficulties were overcome by implementing the clean in a staged manner, starting with an extensive materials testwork programme to select and then to substantiate the cleaning process. The selected process was based on ammoniated citric acid plus formic acid for the principal acid cleaning stage. Materials testwork was followed by an in-plant trial clean of six boiler tubes, further materials testwork and the clean of a boiler tube in a full-scale test rig. An overview is presented of the work that was carried out to demonstrate that the clean could be carried out safely, effectively and without leading to unacceptable corrosion losses. Full-scale chemical cleaning was implemented by using as much of the existing plant as possible. Careful control and monitoring was employed to ensure that the cleaning was implemented according to the specified design, thus ensuring that a safe and effective clean was carried out. Full-scale cleaning has resulted in significant boiler pressure drop recovery, even though the iron burden was relatively low and cleaning was completed in a short time. (orig.)

  16. Review of Section XI inservice inspection program effectiveness

    International Nuclear Information System (INIS)

    Cook, J.F. Sr.

    1993-08-01

    To evaluate the effectiveness of Section XI, Division 1, open-quotes Rules for Inservice Inspection of Nuclear Power Plant Components,close quotes of the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, searches were performed of the Licensing Event Report and Nuclear Plant Reliability Data System computerized data bases, and a review was made of inservice inspection summary reports. It was found that the Section XI examinations and tests detect flaws in welds and plant components and result in subsequent corrective action. This study also shows that the format and topics of information provided in Section XI-prescribed inservice inspection summary reports vary widely

  17. Review of Section XI inservice inspection program effectiveness

    Energy Technology Data Exchange (ETDEWEB)

    Cook, J.F. Sr.

    1993-08-01

    To evaluate the effectiveness of Section XI, Division 1, {open_quotes}Rules for Inservice Inspection of Nuclear Power Plant Components,{close_quotes} of the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, searches were performed of the Licensing Event Report and Nuclear Plant Reliability Data System computerized data bases, and a review was made of inservice inspection summary reports. It was found that the Section XI examinations and tests detect flaws in welds and plant components and result in subsequent corrective action. This study also shows that the format and topics of information provided in Section XI-prescribed inservice inspection summary reports vary widely.

  18. Operational inspections

    International Nuclear Information System (INIS)

    Bystersky, M.

    1997-01-01

    Special equipment is described, designed for inspection of reactor pressure vessels performed from the inside. Central shaft manipulator ZMM-5 is available for crack detection control using ultrasound and eddy currents, for visual check of surfaces, repair works at the reactor pressure vessel, and hardness measurements. The manipulator consists of the manipulator bridge, a cable container, shaft segments, a control mechanism and auxiliary parts. Eight inspections were performed at the Bohunice nuclear power plant and two at the Paks nuclear power plant. (M.D.)

  19. Industry

    International Nuclear Information System (INIS)

    Schindler, I.; Wiesenberger, H.

    2001-01-01

    This chapter of the environmental control report deals with the environmental impact of the industry in Austria. It gives a review of the structure and types of the industry, the legal framework and environmental policy of industrial relevance. The environmental situation of the industry in Austria is analyzed in detail, concerning air pollution (SO 2 , NO x , CO 2 , CO, CH 4 , N 2 O, NH 3 , Pb, Cd, Hg, dioxin, furans), waste water, waste management and deposit, energy and water consumption. The state of the art in respect of the IPPC-directives (European Integrated Pollution Prevention and Control Bureau) concerning the best available techniques of the different industry sectors is outlined. The application of European laws and regulations in the Austrian industry is described. (a.n.)

  20. 46 CFR 63.25-7 - Exhaust gas boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING AUTOMATIC AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-7 Exhaust gas boilers. (a) Construction...

  1. Regulation of hazardous air pollutants emitted from fossil-fired boilers

    International Nuclear Information System (INIS)

    Hendrickson, P.L.; Daellenbach, K.K.

    1993-01-01

    The changes made in section 112 of the Clean Air Act by the 1990 Amendments to the Act will affect the regulation of hazardous air pollutants (HAPs) emitted by fossil-fired boilers. The 1990 Amendments designated 189 chemicals/compounds as HAPS. Major and area sources of these pollutants in categories designated by the Environmental Protection Agency (EPA) will be subject to emission standards set by EPA. Industrial and institutional/commercial boilers are two such categories of HAPs designated by EPA for which emission standards will be issued. Fossil-fired boilers can emit a variety of HAPS. All or a portion of such emissions that exceed designated thresholds are likely to be regulated. This paper discusses how the 1990 amendments impact fossil-fired boilers. The steps are outlined which can be taken by owners of industrial and institutional/commercial boilers before the final emission standards are issued. These steps include participation in EPA's standard setting process, participation in EPA's early reduction program to delay the time when compliance with the maximum achievable control technology (MACT) standard is required, and consideration of any planned modifications to a facility which might subject that facility to a MACT standard set in advance of the EPA-set standard

  2. Electrical design requirements for electrode boilers for nuclear plants

    International Nuclear Information System (INIS)

    Kempker, M.J.

    1979-01-01

    Medium-voltage steam electrode boilers, in the 20- to 50-MW range, have become an attractive alternative to comparable fossil-fueled boilers as a source of auxiliary steam during the startup and normal shutdown of nuclear power plants. The electrode boiler represents a favorable option because of environmental, fire protection, and licensing considerations. However, this electrical option brings some difficult design problems for which solutions are required in order to integrate the electrode boiler into the plant low resistance grounded power system. These considerations include the effects of an unbalanced electrode boiler on the performance of polyphase induction motors, boiler grounding for personnel safety, boiler neutral grounding, and ground relaying

  3. Chemical cleaning of UK AGR boilers

    International Nuclear Information System (INIS)

    Rudge, A.; Turner, P.; Ghosh, S.; Clary, W.; Tice, D.R.

    2002-01-01

    For a number of years, the waterside pressure drops across the advanced gas-cooled reactor (AGR) pod boilers have been increasing. The pressure drop increases have accelerated with time, which is the converse behaviour to that expected for rippled magnetite formation (rapid initial increase slowing down with time). Nonetheless, magnetite deposition remains the most likely cause for the increasing boiler resistances. A number of potential countermeasures have been considered in response to the boiler pressure drop increases. However, there was no detectable reduction in the rate of pressure drop increase. Chemical cleaning was therefore considered and a project to substantiate and then implement chemical cleaning was initiated. (authors)

  4. Plant inspection and maintenance technology

    International Nuclear Information System (INIS)

    Miyahara, Masatoshi; Kanazawa, Masafumi

    1995-01-01

    The article reports on information systems and related tools that support routine inspection and preventive maintenance activities, which contribute to safer plant operation and increase plant operating duty. Tools include the Mitsubishi Electric Reliability and Availability Upgrade Program-Nuclear (MELRAP-N), which supports the general evolution of industry operating experiences, periodic component replacement management, management of discontinued and modified components, periodic inspection item management, and periodic inspection workplace management. The article also introduces a comprehensive preventive maintenance management system currently under development. (author)

  5. Natural gas mini-power plant constituted by superadiabatic boiler and Tesla turbine; Desenvolvimento de uma micro-termoeletrica a gas natural constituida de caldeira superadiabatica e turbina Tesla

    Energy Technology Data Exchange (ETDEWEB)

    Barcellos, William M.; Souza, Luis C.E.O de; Couras, Daut de J.P.; Carvalho, Bruno O. de [Universidade Federal do Ceara (UFC), Fortaleza, CE (Brazil)

    2008-07-01

    Environmental impacts from combustion processes, in addition to fuel supply problems, have restricted the use intensification of natural gas thermoelectric, under rigorous action of the control and inspection institutions about emissions. The demand for decentralized energy generation systems has motivated the innovator technology development and, therefore, a diminished natural gas thermoelectric prototype has been developed by the Federal University of Ceara. This prototype utilizes non-conventional technologies: 'Superadiabatic Boiler' and 'Tesla Turbine', in which theoretical and experimental studies are performed. That novel boiler model presents lesser specific consumption and CO and NOx emission levels. A not well known concept at industry is implemented into that project, 'Porous Media Combustion', which modifies the combustion process phenomena. The turbine presents operational robustness and versatility because it allows wide rotation range and simple adaptation to commercial generators. Project parameters are investigated, such as: torque and power-weigh and geometry ratios. That micro-thermoelectric shows potential for the self-sustainable development of geographically distant communities and for co-generation at industry. It is possible to serve to low power energetic demands without requiring much professional experience for operation and maintenance. (author)

  6. Neural networks improve performance of coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Radl, B.J. [Pegasus Technologies Ltd., Painesville, OH (United States)

    1999-03-01

    Work sponsored by the US Department of Energy through its NICE{sup 3} programme, and co-funded by industry partners First Energy Corp. (host organisation and co-funder) and Pegasus Technologies (inventor, developer and supplier), has resulted in the development of online, real-time neural networks which help coal-fired utility boilers to dynamically adjust combustion setpoints. The payoff is a system which helps reduce NOx emissions up to 60%, while improving heat rate up to 2% overall. The system has avoided or postponed large capacity expenditures while meeting environmental compliance requirements. 3 figs., 1 tab.

  7. An alternative process to treat boiler feed water for reuse.

    Science.gov (United States)

    Guirgis, Adel; Ghosh, Jyoti P; Achari, Gopal; Langford, Cooper H; Banerjee, Daliya

    2012-09-01

    A bench-scale process to treat boiler feed water for reuse in steam generation was developed. Industrial water samples from a steam-assisted gravity drainage plant in northern Alberta, Canada, were obtained and samples characterized. The technology, which consists of coagulation-settling to remove oil/grease and particulates followed by an advanced oxidative treatment, led to clean water samples with negligible organic carbon. Coagulation followed by settling removed most particulates and some insoluble organics. The advanced oxidative treatment removed any remaining color in the samples, decreased the organic content to near-zero, and provided water ready for reuse.

  8. Approaching application of risk-based inspection to ASME code section XI

    International Nuclear Information System (INIS)

    Hedden, Owen F.

    1995-01-01

    This paper will describe current efforts within the ASME Boiler and Pressure Vessel Committee's Subcommittee on Nuclear Inservice Inspection to introduce risk-based technology to optimize inservice inspection of nuclear power plants. The subcommittee is responsible for the content of ASME Boiler and Pressure Vessel Code Section XI, Rules for Inservice Inspection of Nuclear Power Plant Components. The paper will first provide the historical background for the inspection program currently in Section XI. It will then describe the development of new technology through the ASME Center for Research and Technology Development program. Next, the work now going on in two of the groups under the Section XI committee will be described in detail. Each of these two efforts is directed toward the application of new risk-based inspection technology to nuclear piping systems. Finally, the directions of additional research and applications of the technology will be discussed. (author)

  9. Industrialization

    African Journals Online (AJOL)

    Lucy

    . African states as ... regarded as the most important ingredients that went to add value to land and labour in order for countries ... B. Sutcliffe Industry and Underdevelopment (Massachusetts Addison – Wesley Publishing Company. 1971), pp.

  10. Industrialization

    African Journals Online (AJOL)

    Lucy

    scholar, Walt W. Rostow presented and supported this line of thought in his analysis of ... A Brief Historical Background of Industrialization in Africa ... indicative) The western model allowed for the political economy to be shaped by market.

  11. Treatment of Berkeley boilers in Studsvik. Project description and experiences - Berkeley Boilers Project

    International Nuclear Information System (INIS)

    Saul, Dave; Davidson, Gavin; Wirendal, Bo

    2014-01-01

    In November 2011 Studsvik was awarded a contract to transport five decommissioned boilers from the Berkeley Nuclear Licensed Site in the UK to the Studsvik Nuclear Site in Sweden for metal treatment and recycling. A key objective of the project was to remove the boilers from the site by 31 March 2012 and this was successfully achieved with all boilers off site by 22 March and delivered to Studsvik on 6 April. In November 2012 Studsvik was awarded a further contract for the remaining ten Berkeley Boilers with the requirement to remove all boilers from the Berkeley site by 31 March 2013. Again this was successfully achieved ahead of programme with all boilers in Sweden by 1 April 2013. A total of nine boilers have now been processed and all remaining boilers will be completed by end of September 2014. The projects have had many challenges including a very tight timescale and both have been successfully delivered to cost and ahead of the baseline programme. This paper describes the project and the experience gained from treatment of the boilers to date. (authors)

  12. Low temperature corrosion in bark fuelled, small boilers

    Energy Technology Data Exchange (ETDEWEB)

    Lindau, Leif; Goldschmidt, Barbara

    2008-05-15

    A number of small (3-12 MW), new biofuel boiler plants in southern Sweden, and (at least) in Austria, have suffered a high (wastage of mm/yrs) corrosion rate on the low temperature boiler side. This problem has been investigated with respect to its occurrence and its character by contacts with operators, by plant inspections, and by analysis of cold-side deposits. The plants affected have low feed water temperatures (< 100 deg C). The plants fire most types of Swedish biofuel: chips, bark, hog fuel, and 'GROT' (=twigs and tops). The results found give basis for a hypothesis that the corrosion results from the presence of an aqueous phase in the deposits, this phase being stabilized by dissolved salts having high solubility. It then follows that for each salt, there is a critical relative humidity (calculated from the flue gas water partial pressure and the cooling surface temperature as is common practice among boiler engineers) for both the presence of the aqueous phase and the corrosion. Some critical single salts, ZnCl{sub 2} and CaCl{sub 2} have been identified, and they give critical 'relative humidities' of 5% and 18% respectively. These figures are a lower bound. The corresponding figure, derived from the practical experience and the reported plant operational data, is between 20 and 30%. Corrosion tests have been carried out by exposing an air-cooled probe in the flue gases at a 12 MW boiler at Saevelundsverket in Alingsaas, and the material wastage at different temperatures has been measured with a profilometer. The high corrosion rates were reproduced in the tests for high relative humidities. The corrosion rate was small and not measurable (<0.1 mm/year) for relative humidity <22%. The work shows by means of indirect evidence that the corrosion critical components are ZnCl{sub 2} and possibly CaCl{sub 2} as well. The practical engineering design criterion derived from the work is that the relative humidity (calculated from the flue

  13. Inspection of training activities by the NRC's Office of Inspection and Enforcement

    International Nuclear Information System (INIS)

    Ruhlman, W.A.

    1975-01-01

    New requirements in the Code of Federal Regulations, the issuance of new Regulatory Guides and ANSI Standards, have indicated the increased emphasis being placed on training by forces in the Nuclear Industry and the Nuclear Regulatory Commission. A brief description is presented of the functions of the Office of Inspection and Enforcement in the training areas. Three areas are examined: general inspection techniques; training inspection scope; and training inspection bases

  14. Boilers after 30 years. State of the art. Pt. 1. From the use of calorific value to the boiler; Brennwertkessel nach 30 Jahren. Stand der Technik. T. 1. Von der Brennwertnutzung zum Brennwertkessel

    Energy Technology Data Exchange (ETDEWEB)

    Kremer, Robert [Deutscher Verein des Gas- und Wasserfaches e.V. (DVGW) (Germany). Fachausschuss Trinkwasserhygiene in Gebaeuden; Selbach, Juergen

    2009-01-15

    The economical extent with raw materials and other materials as well as the effective utilization of materials in production processes compellingly is necessary for economy reasons in all industrial industries and handicraft industries. In the case of the consumption of thermal energy, also today still amazing possibilities of energy conservation result. Boilers with which the upper calorific value of fuels can be used are well-known for 30 years but not yet sufficiently spread. One of the calorific value pioneers had to announce insolvency in the year 2000. Today one endeavoured with modern boilers to realize the technically possible and economically necessary annual consumption index of approximately 100 % in practice.

  15. Cofiring of biofuels in coal fired boilers: Results of case study analysis

    Energy Technology Data Exchange (ETDEWEB)

    Tillman, D.A. [Ebasco Environmental, Sacramento, CA (United States); Hughes, E. [Electric Power Research Institute, Palo Alto, CA (United States); Gold, B.A. [TVA, Chattanooga, TN (United States)

    1993-12-31

    Ebasco Environmental and Reaction Engineering, under contract to EPRI, performed a case study analysis of cofiring biomass in coal-fired boilers of the Tennessee Valley Authority (TVA). The study was also sponsored by DOE. This analysis included evaluating wood fuel receiving, preparation, and combustion in pulverized coal (PC) boilers and cyclone furnaces and an assessment of converting wood into pyrolysis oil or low Btu gas for use in a new combined cycle combustion turbine (CCCT) installation. Cofiring wood in existing coal-fired boilers has the most immediate potential for increasing the utilization of biofuels in electricity generation. Cofiring biofuels with coal can potentially generate significant benefits for utilities including: (1) reducing emissions of SO{sub 2} and NO{sub x}; (2) reducing the net emissions of CO{sub 2}; (3) potentially reducing the fuel cost to the utility depending upon local conditions and considering biomass is potentially exempt from the proposed Btu tax and may get a 1.5 cent/kWh credit for energy generated by wood combustion; (4) supporting local industrial forest industry; and (5) providing a long term market for the development of a biofuel supply and delivery industry. Potential benefits are reviewed in the context of cofiring biofuel at a rate of 15% heat input to the boiler, and compares this cofiring strategy and others previously tested or developed by other utilities. Other issues discussed include: (1) wood fuel specifications as a function of firing method; (2) wood fuel receiving and preparation system requirements; (3) combustion system requirements for cofiring biofuels with coal; (4) combustion impacts of firing biofuels with coal; (5) system engineering issues; (6) the economics of cofiring biofuel with coal. The Allen, TN 330 MW(e) cyclone boiler and Kingston, TN 135 MW(e) Boiler {number_sign}1, a tangentially fired PC unit, case studies are then summarized in the paper, highlighting the cofiring opportunities.

  16. Multi-pressure boiler thermodynamics analysis code

    International Nuclear Information System (INIS)

    Lorenzoni, G.

    1992-01-01

    A new method and the relative FORTRAN program for the thermodynamics design analysis of a multipressure boiler are reported. This method permits the thermodynamics design optimization with regard to total exergy production and a preliminary costs

  17. New thinking for the boiler room.

    Science.gov (United States)

    Rose, Wayne

    2008-09-01

    Wayne Rose, marketing manager at integrated plant room manufacturer Armstrong Integrated Systems, explains how increasing use of off-site manufacture, the latest 3D modelling technology, and advances in control technology, are revolutionising boiler room design and construction.

  18. Modelling and simulating fire tube boiler performance

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    A model for a flue gas boiler covering the flue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been defined for the furnace, the convection zone (split in 2......: a zone submerged in water and a zone covered by steam), a model for the material in the boiler (the steel) and 2 models for resp. the water/steam zone (the boiling) and the steam. The dynamic model has been developed as a number of Differential-Algebraic-Equation system (DAE). Subsequently Mat......Lab/Simulink has been applied for carrying out the simulations. To be able to verify the simulated results experiments has been carried out on a full scale boiler plant....

  19. Pirotubular boilers design. Diseno de calderas pirotubulares

    Energy Technology Data Exchange (ETDEWEB)

    Latre Durso, F. (Geval S.A. (Spain))

    1994-01-01

    This article describes the conceptual design of Pirotubular boilers from the valuable thermal point of view, to the dimensional. This topic is a very tool valuable for professionals of design and for maintenance and operation equipment.

  20. Water side corrosion prevention in boilers

    International Nuclear Information System (INIS)

    Zeid, A.

    1993-01-01

    Corrosion may be defined as a naturally occurring physical and chemical deterioration of a material due to reaction with the environment or surrounding atmosphere. In boilers the material is subjected on both sides to two different media which may cause severe corrosion. At the water side the content of O 2 considered one of the principal factors which determine the extent of corrosion in the boiler tubes. This paper deals with certain conditions that result in the increase of O 2 in the boiler water and hence increase the corrosion rate, to minimize the effect of these conditions a chemical treatment was carried out the results obtained indicated the success of the treatment procedure in corrosion prevention and boiler material protection. The treatment is traditional. But the study indicates how a simple mean could be applied to solve a serious problem. 4 tab

  1. Catalytic burners in larger boiler appliances

    Energy Technology Data Exchange (ETDEWEB)

    Silversand, Fredrik; Persson, Mikael (Catator AB, Lund (Sweden))

    2009-02-15

    This project focuses on the scale up of a Catator's catalytic burner technology to enable retrofit installation in existing boilers and the design of new innovative combinations of catalytic burners and boilers. Different design approaches are discussed and evaluated in the report and suggestions are made concerning scale-up. Preliminary test data, extracted from a large boiler installation are discussed together with an accurate analysis of technical possibilities following an optimization of the boiler design to benefit from the advantages of catalytic combustion. The experimental work was conducted in close collaboration with ICI Caldaie (ICI), located in Verona, Italy. ICI is a leading European boiler manufacturer in the effect segment ranging from about 20 kWt to several MWt. The study shows that it is possibly to scale up the burner technology and to maintain low emissions. The boilers used in the study were designed around conventional combustion and were consequently not optimized for implementation of catalytic burners. From previous experiences it stands clear that the furnace volume can be dramatically decreased when applying catalytic combustion. In flame combustion, this volume is normally dimensioned to avoid flame impingement on cold surfaces and to facilitate completion of the gas-phase reactions. The emissions of nitrogen oxides can be reduced by decreasing the residence time in the furnace. Even with the over-dimensioned furnace used in this study, we easily reached emission values close to 35 mg/kWh. The emissions of carbon monoxide and unburned hydrocarbons were negligible (less than 5 ppmv). It is possible to decrease the emissions of nitrogen oxides further by designing the furnace/boiler around the catalytic burner, as suggested in the report. Simultaneously, the size of the boiler installation can be reduced greatly, which also will result in material savings, i.e. the production cost can be reduced. It is suggested to optimize the

  2. Gas fired boilers and atmospheric pollution

    International Nuclear Information System (INIS)

    Chiaranello, J.M.

    1991-01-01

    A general analysis concerning atmospheric pollution is presented: chemical composition and vertical distribution of atmosphere and pollutants, chemical reactions, ozone destruction and production cycles, COx, NOx and SOx pollutions. The gas fired boiler number and repartition in France are presented and the associated pollution is analyzed (CO2, CO, NOx) and quantified. Various pollution control technics concerning gas fired boiler pollutants are described and a pollution criterion for clean gas fired generators is proposed

  3. Overheating failure of superheater suspension tubes of a captive thermal power plant boiler

    International Nuclear Information System (INIS)

    Bhattacharya, Sova; Amir, Q.M.; Kannan, C.; Mahapatra, S.B.

    2000-01-01

    Failure of boiler tubes is the foremost cause of forced boiler outages. One of the predominant failure mechanism of boiler tubes is the stress rupture failure in the form of either short term overheating or long term overheating which are normally encountered in superheater and reheater sections working in the creep range. The strength of the boiler tube depends on the stress level as well on the temperature of exposure in the creep range. An increase in either can reduce the time to rupture. Time at the exposure temperature is an important factor based on which the failures are categorised as either short term or long term. Though there is no established time duration criteria demarcating the short or long term stress rupture failures, depending on the various manifestations on the failed samples, one can categorise the failure. This paper addresses one such stress rupture failure in the superheater section of a captive thermal power plant of a refinery. Multiple failures on the suspension coil of a superheater section was investigated for the cause of failure. Laboratory investigation of the failed sample involved visual inspection, dimensional measurements, chemical analysis of internal deposits and microstructural study. On the basis of these, the failure was attributed to deposition of trisodium phosphate carried over by the feed water into the superheater section resulting in chokage and increase in local operating hoop stresses of the tube. The ultimate failure was thus categorised as long term overheating failure. (author)

  4. Industry

    Energy Technology Data Exchange (ETDEWEB)

    Bernstein, Lenny; Roy, Joyashree; Delhotal, K. Casey; Harnisch, Jochen; Matsuhashi, Ryuji; Price, Lynn; Tanaka, Kanako; Worrell, Ernst; Yamba, Francis; Fengqi, Zhou; de la Rue du Can, Stephane; Gielen, Dolf; Joosen, Suzanne; Konar, Manaswita; Matysek, Anna; Miner, Reid; Okazaki, Teruo; Sanders, Johan; Sheinbaum Parado, Claudia

    2007-12-01

    This chapter addresses past, ongoing, and short (to 2010) and medium-term (to 2030) future actions that can be taken to mitigate GHG emissions from the manufacturing and process industries. Globally, and in most countries, CO{sub 2} accounts for more than 90% of CO{sub 2}-eq GHG emissions from the industrial sector (Price et al., 2006; US EPA, 2006b). These CO{sub 2} emissions arise from three sources: (1) the use of fossil fuels for energy, either directly by industry for heat and power generation or indirectly in the generation of purchased electricity and steam; (2) non-energy uses of fossil fuels in chemical processing and metal smelting; and (3) non-fossil fuel sources, for example cement and lime manufacture. Industrial processes also emit other GHGs, e.g.: (1) Nitrous oxide (N{sub 2}O) is emitted as a byproduct of adipic acid, nitric acid and caprolactam production; (2) HFC-23 is emitted as a byproduct of HCFC-22 production, a refrigerant, and also used in fluoroplastics manufacture; (3) Perfluorocarbons (PFCs) are emitted as byproducts of aluminium smelting and in semiconductor manufacture; (4) Sulphur hexafluoride (SF{sub 6}) is emitted in the manufacture, use and, decommissioning of gas insulated electrical switchgear, during the production of flat screen panels and semiconductors, from magnesium die casting and other industrial applications; (5) Methane (CH{sub 4}) is emitted as a byproduct of some chemical processes; and (6) CH{sub 4} and N{sub 2}O can be emitted by food industry waste streams. Many GHG emission mitigation options have been developed for the industrial sector. They fall into three categories: operating procedures, sector-wide technologies and process-specific technologies. A sampling of these options is discussed in Sections 7.2-7.4. The short- and medium-term potential for and cost of all classes of options are discussed in Section 7.5, barriers to the application of these options are addressed in Section 7.6 and the implication of

  5. Use of Neural Networks for modeling and predicting boiler's operating performance

    International Nuclear Information System (INIS)

    Kljajić, Miroslav; Gvozdenac, Dušan; Vukmirović, Srdjan

    2012-01-01

    The need for high boiler operating performance requires the application of improved techniques for the rational use of energy. The analysis presented is guided by an effort to find possibilities for ways energy resources can be used wisely to secure a more efficient final energy supply. However, the biggest challenges are related to the variety and stochastic nature of influencing factors. The paper presents a method for modeling, assessing, and predicting the efficiency of boilers based on measured operating performance. The method utilizes a neural network approach to analyze and predict boiler efficiency and also to discover possibilities for enhancing efficiency. The analysis is based on energy surveys of 65 randomly selected boilers located at over 50 sites in the northern province of Serbia. These surveys included a representative range of industrial, public and commercial users of steam and hot water. The sample covered approximately 25% of all boilers in the province and yielded reliable and relevant results. By creating a database combined with soft computing assistance a wide range of possibilities are created for identifying and assessing factors of influence and making a critical evaluation of practices used on the supply side as a source of identified inefficiency. -- Highlights: ► We develop the model for assessing and predicting efficiency of boilers. ► The method implies the use of Artificial Neural Network approach for analysis. ► The results obtained correspond well to collected and measured data. ► Findings confirm and present good abilities of preventive or proactive approach. ► Analysis reveals and specifies opportunities for increasing efficiency of boilers.

  6. Development of combined low-emissions burner devices for low-power boilers

    Science.gov (United States)

    Roslyakov, P. V.; Proskurin, Yu. V.; Khokhlov, D. A.

    2017-08-01

    Low-power water boilers are widely used for autonomous heat supply in various industries. Firetube and water-tube boilers of domestic and foreign manufacturers are widely represented on the Russian market. However, even Russian boilers are supplied with licensed foreign burner devices, which reduce their competitiveness and complicate operating conditions. A task of developing efficient domestic low-emissions burner devices for low-power boilers is quite acute. A characteristic property of ignition and fuel combustion in such boilers is their flowing in constrained conditions due to small dimensions of combustion chambers and flame tubes. These processes differ significantly from those in open combustion chambers of high-duty power boilers, and they have not been sufficiently studied yet. The goals of this paper are studying the processes of ignition and combustion of gaseous and liquid fuels, heat and mass transfer and NO x emissions in constrained conditions, and the development of a modern combined low-emissions 2.2 MW burner device that provides efficient fuel combustion. A burner device computer model is developed and numerical studies of its operation on different types of fuel in a working load range from 40 to 100% of the nominal are carried out. The main features of ignition and combustion of gaseous and liquid fuels in constrained conditions of the flame tube at nominal and decreased loads are determined, which differ fundamentally from the similar processes in steam boiler furnaces. The influence of the burner devices design and operating conditions on the fuel underburning and NO x formation is determined. Based on the results of the design studies, a design of the new combined low-emissions burner device is proposed, which has several advantages over the prototype.

  7. Particulate emission factor: A case study of a palm oil mill boiler

    International Nuclear Information System (INIS)

    Chong, W.C.; Rashid, M.; Ramli, M.; Zainura, Z.N.; NorRuwaida, J.

    2010-01-01

    A study to investigate the particulate emission from a boiler of a palm oil mill plant equipped with a multi-cyclones particulate arrest or was performed and reported in this paper. The particulate emission concentration was measured at the outlet of a 8 mt/ hr capacity water-tube typed boiler of a palm oil mill plant processing 27mt/ hr of fresh fruit bunch (FFB). The particulate sample was collected iso-kinetically using the USEPA method 5 sampling train through a sampling port made at the duct of the exiting flue gas between the boiler and a multi-cyclones unit. Results showed that the particulate emission rates exiting the boiler varied from 0.09 to 0.60 g/s with an average of 0.29 + 0.18 g/ s. While the average particulate emission concentration exiting the boiler was 12.1 + 7.36 g/ Nm 3 (corrected to 7 % oxygen concentration), ranging from 3.62 to 25.3 g/ Nm 3 (at 7 % O 2 ) of the flue gas during the measurement. Based on the 27 mt/ hr FFB processed and the capacity of the boiler of 8mt steam/ hr, the calculated particulate emission factor was 39 g particulate/ mt FFB processed or 131 g particulate/ mt boiler capacity, respectively. In addition, based on the finding and in order to comply with the emission limits of 0.4 g/ Nm 3 , the collection efficiency of any given particulate emission pollution control system to consider for the mill will be from 87 to 98 %, which is not easily achievable with the existing multi-cyclones unit. A considerable amount of efforts are still needed pertaining to the particulate emission control problem in the industry. (author)

  8. Increasing the thermal efficiency of boiler plant

    Directory of Open Access Journals (Sweden)

    Uyanchinov Evgeniy

    2017-01-01

    Full Text Available The thermal efficiency increase of boiler plant is actual task of scientific and technical researches. The optimization of boiler operating conditions is task complex, which determine by most probable average load of boiler, operating time and characteristics of the auxiliary equipment. The work purpose – the determination of thermodynamic efficiency increase ways for boiler plant with a gas-tube boiler. The tasks, solved at the research are the calculation of heat and fuel demand, the exergetic analysis of boilerhouse and heat network equipment, the determination of hydraulic losses and exergy losses due to restriction. The calculation was shown that the exergy destruction can be reduced by 2.39% due to excess air reducing to 10%; in addition the oxygen enrichment of air can be used that leads to reducing of the exergy destruction rate. The processes of carbon deposition from the side of flame and processes of scale formation on the water side leads to about 4.58% losses of fuel energy at gas-tube boiler. It was shown that the exergy losses may be reduced by 2.31% due to stack gases temperature reducing to 148 °C.

  9. Robust H(infinity) tracking control of boiler-turbine systems.

    Science.gov (United States)

    Wu, J; Nguang, S K; Shen, J; Liu, G; Li, Y G

    2010-07-01

    In this paper, the problem of designing a fuzzy H(infinity) state feedback tracking control of a boiler-turbine is solved. First, the Takagi and Sugeno fuzzy model is used to model a boiler-turbine system. Next, based on the Takagi and Sugeno fuzzy model, sufficient conditions for the existence of a fuzzy H(infinity) nonlinear state feedback tracking control are derived in terms of linear matrix inequalities. The advantage of the proposed tracking control design is that it does not involve feedback linearization technique and complicated adaptive scheme. An industrial boiler-turbine system is used to illustrate the effectiveness of the proposed design as compared with a linearized approach. 2010 ISA. Published by Elsevier Ltd. All rights reserved.

  10. Fire-tube boiler optimization criteria and efficiency indicators rational values defining

    Science.gov (United States)

    Batrakov, P. A.; Mikhailov, A. G.; Ignatov, V. Yu

    2018-01-01

    Technical and economic calculations problems solving with the aim of identifying the opportunity to recommend the project for industrial implementation are represented in the paper. One of the main determining factors impacting boiler energy efficiency is the exhaust gases temperature, as well as the furnace volume thermal stress. Fire-tube boilers with different types of furnaces are considered in the study. The fullest analysis of the boiler performance thermal and technical indicators for the following engineering problem: Q=idem, M=idem and evaluation according to η, B is presented. The furnace with the finned ellipse profile application results in the fuel consumption decrease due to a more efficient heat exchange surface of the furnace compared to other examined ones.

  11. Economic aspects of reducing SO2 emissions of medium power boilers

    International Nuclear Information System (INIS)

    Kartak, J.

    1995-01-01

    The results of analysis of the economic benefits of five reconstruction variants are presented for a hypothetical industrial heating plant equipped with 3 boilers with a steam output of 120 t/h each, providing a total power of about 355 MW. The reconstruction was aimed at reducing the emission of pollutants to below the regulatory limits. The economic effectiveness was assessed in terms of the specific cost of heat in overheated steam for brown coal, black coal, natural gas, and mazut. The option consisting in reconstruction of the brown coal fired boiler to low-sulfur black coal without desulfurization emerged as the economically optimal alternative. Second to it was the option identical with the first but augmented with a dry additive desulfurization equipment. The brown coal fired boiler equipped with a semidry desulfurization equipment ranked as the third. (J.B.). 3 tabs., 6 figs

  12. Assessing the emission factors of low-pour-fuel-oil and diesel in steam boilers

    Directory of Open Access Journals (Sweden)

    Ohijeagbon, I.O.

    2012-12-01

    Full Text Available The purpose of this study is to examine the emissions effects resulting from the use of low pour fuel oil (LPFO and diesel fuels in industrial steam boilers operation. The method of ultimate analysis of the products of combustion and emissions of pollutant analysis were used to estimate the annual rate of emissions of boilers. The results shows that the levels of uncontrolled boiler emissions on the environment can lead to increased greenhouse effects, global warming, and pollution and toxilogical impacts on human health. Only carbon monoxide emission was found to vary with the levels of oxygen generation in the products of combustion, while other substances were generally in relation to constituents and rates of consumption of fuel.

  13. Hydraulic design of a boiler feed pump to ensure stable operation at reduced flows

    International Nuclear Information System (INIS)

    Singal, R.K.

    1991-01-01

    The boiler feed pumps for industrial and power station boilers have to operate often at reduced capacities to meet the changing demand of steam and electricity. The operation of centrifugal pumps at reduced capacities lead to a number of unfavourable results seriously affecting the pump reliability. Some of these, such as internal recirculation of flow inside the pump have been recently studied. The paper discusses these unfavourable results and analyses various design factors which can control unstable operation of the pumps at reduced flows. The commissioning problems of boiler feed pumps faced at Rajasthan Atomic Power Plant at Kota and modifications carried out in the light of the above studies are described in the paper. (author). 2 tabs

  14. A two-parameter preliminary optimization study for a fluidized-bed boiler through a comprehensive mathematical simulator

    Energy Technology Data Exchange (ETDEWEB)

    Rabi, Jose A.; Souza-Santos, Marcio L. de [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia Mecanica. Dept. de Energia]. E-mails: jrabi@fem.unicamp.br; dss@fem.unicamp.br

    2000-07-01

    Modeling and simulation of fluidized-bed equipment have demonstrated their importance as a tool for design and optimization of industrial equipment. Accordingly, this work carries on an optimization study of a fluidized-bed boiler with the aid of a comprehensive mathematical simulator. The configuration data of the boiler are based on a particular Babcock and Wilcox Co. (USA) test unit. Due to their importance, the number of tubes in the bed section and the air excess are chosen as the parameters upon which the optimization study is based. On their turn, the fixed-carbon conversion factor and the boiler efficiency are chosen as two distinct optimization objectives. The results from both preliminary searches are compared. The present work is intended to be just a study on possible routes for future optimization of larger boilers. Nonetheless, the present discussion might give some insight on the equipment behavior. (author)

  15. Effect of Prolong Aging to the Microstructure and Mechanical Properties of Boiler Tube

    International Nuclear Information System (INIS)

    Norasiah Abdul Kasim; Mohd Harun; Muhamad Rawi Mohd Zin; Zaifol Samsu; Mahdi Ezwan Mahmoud; Zaiton Selamat; Shariff Satar

    2013-01-01

    Boiler or steam generator is a device used to create steam by applying heat energy to water. For industrial applications, most boilers are used under extreme conditions, which require them to operating continuously or in a batch. Therefore constant heating and cooling will result into certain material failure, or when the operation itself exhibit a few malfunctions, it will affected the boiler condition and contribute to its failure. Hence the main emphasis on this study is investigating the effect of aging, with the influence of temperature by heating it into a period of time. Focus on understanding the changes occurred during the operating hour of boiler by simulating a short term aging experiment. The boilers structure material, Carbon Steel BS3509 used in this experiment were heated on a furnace with 500 and 550 centigrade for 19, 49, 72 and 191 hours. After the heating process, the metal specimens will be observed its micro structural changes and the oxide layer. The hardness will also be tested and taken accounted for before and after heating. The results and insight from the observation have been analyzed and discussed. (author)

  16. Pelly Crossing wood chip boiler

    Energy Technology Data Exchange (ETDEWEB)

    1985-03-11

    The Pelly wood chip project has demonstrated that wood chips are a successful fuel for space and domestic water heating in a northern climate. Pelly Crossing was chosen as a demonstration site for the following reasons: its extreme temperatures, an abundant local supply of resource material, the high cost of fuel oil heating and a lack of local employment. The major obstacle to the smooth operation of the boiler system was the poor quality of the chip supply. The production of poor quality chips has been caused by inadequate operation and maintenance of the chipper. Dull knives and faulty anvil adjustments produced chips and splinters far in excess of the one centimetre size specified for the system's design. Unanticipated complications have caused costs of the system to be higher than expected by approximately $15,000. The actual cost of the project was approximately $165,000. The first year of the system's operation was expected to accrue $11,600 in heating cost savings. This estimate was impossible to confirm given the system's irregular operation and incremental costs. Consistent operation of the system for a period of at least one year plus the installation of monitoring devices will allow the cost effectiveness to be calculated. The wood chip system's impact on the environment was estimated to be minimal. Wood chip burning was considered cleaner and safer than cordwood burning. 9 refs., 6 figs., 6 tabs.

  17. MSWI boiler fly ashes: magnetic separation for material recovery.

    Science.gov (United States)

    De Boom, Aurore; Degrez, Marc; Hubaux, Paul; Lucion, Christian

    2011-07-01

    Nowadays, ferrous materials are usually recovered from Municipal Solid Waste Incineration (MSWI) bottom ash by magnetic separation. To our knowledge, such a physical technique has not been applied so far to other MSWI residues. This study focuses thus on the applicability of magnetic separation on boiler fly ashes (BFA). Different types of magnet are used to extract the magnetic particles. We investigate the magnetic particle composition, as well as their leaching behaviour (EN 12457-1 leaching test). The magnetic particles present higher Cr, Fe, Mn and Ni concentration than the non-magnetic (NM) fraction. Magnetic separation does not improve the leachability of the NM fraction. To approximate industrial conditions, magnetic separation is also applied to BFA mixed with water by using a pilot. BFA magnetic separation is economically evaluated. This study globally shows that it is possible to extract some magnetic particles from MSWI boiler fly ashes. However, the magnetic particles only represent from 23 to 120 g/kg of the BFA and, though they are enriched in Fe, are composed of similar elements to the raw ashes. The industrial application of magnetic separation would only be profitable if large amounts of ashes were treated (more than 15 kt/y), and the process should be ideally completed by other recovery methods or advanced treatments. Copyright © 2011 Elsevier Ltd. All rights reserved.

  18. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

    2006-06-30

    in a pilot scale furnace and soot behavior predicted by the CFD model showed good agreement. Field and laboratory tests were performed for SCR catalysts used for coal and biomass co-firing applications. Fundamental laboratory studies were performed to better understand mechanisms involved with catalyst deactivation. Field tests with a slip stream reactor were used to create catalyst exposed to boiler flue gas for firing coal and for co-firing coal and biomass. The field data suggests the mechanisms leading to catalyst deactivation are, in order of importance, channel plugging, surface fouling, pore plugging and poisoning. Investigations were performed to better understand the mechanisms involved with catalyst regeneration through mechanical or chemical methods. A computer model was developed to predict NOx reduction across the catalyst in a SCR. Experiments were performed to investigate the fundamentals of ammonia/fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. Measurements were performed for ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes. This work resulted in the first fundamental ammonia isotherms on carbon-containing fly ash samples. This work confirms industrial reports that aqueous solution chemistry takes place upon the introduction of even very small amounts of water, while the ash remains in a semi-dry state.

  19. The Aude Boiler. Experience on a 10 Mw Semi-Industrial Unit and Modeling Results La chaudière AUDE. Expérience sur un pilote semi-industriel de 10 MW et résultats de modélisation

    Directory of Open Access Journals (Sweden)

    Dolignier J. C.

    2006-11-01

    Full Text Available European legislation in 1988 concerning gaseous emissions by stationary combustion installations places much greater constraints on the use of petroleum residues, which are generally rich in sulfur and nitrogen. The AUDE (AUtoDEpolluting boiler, designed by Institut Français du Pétrole (IFP and developed in collaboration with Babcock Entreprise, is initiated to meet the new needs of consumers of heavy fuel oils and residues among both refiners and industry. With its especially equipped desulfurization and denitrification chamber after the furnace, this boiler provides in situ treatment of flue gas, which gives it the advantage of holding down investments and of being easy to implement. The present article describes the research undertaken by IFP and Babcock Entreprise to develop this new piece of equipment, from the laboratory phase up to a 10 MW semi-industrial unit. It also describes the modeling support used to gain a better understanding of the exact operating of the desulfurization chamber, which will subsequently be used as a support for the sizing of industrial installations. La législation européenne de 1988 sur les rejets gazeux des installations de combustion fixes rend beaucoup plus contraignante l'utilisation des résidus pétroliers, généralement riches en soufre et en azote. La chaudière AUDE (AUtoDEpolluante, conçue à l'Institut Français du Pétrole (IFP et développée en collaboration avec la société BABCOCK Entreprise, est destinée à répondre aux nouveaux besoins des consommateurs de fuels lourds et de résidus, aussi bien les raffineurs que l'industrie. Grâce à une chambre de désulfuration et de dénitrification spécialement aménagée après le foyer, cette chaudière assure un traitement in situ des fumées qui a pour avantage de limiter les investissements et d'être facile à mettre en oeuvre. Le présent article décrit les travaux de développement engagés par IFP et BABCOCK Entreprise pour mettre au

  20. Review of progress in magnetic particle inspection

    Science.gov (United States)

    Eisenmann, David J.; Enyart, Darrel; Lo, Chester; Brasche, Lisa

    2014-02-01

    Magnetic particle inspection (MPI) has been widely utilized for decades, and sees considerable use in the aerospace industry with a majority of the steel parts being inspected with MPI at some point in the lifecycle. Typical aircraft locations inspected are landing gear, engine components, attachment hardware, and doors. In spite of its numerous applications the method remains poorly understood, and there are many aspects of that method which would benefit from in-depth study. This shortcoming is due to the fact that MPI combines the complicated nature of electromagnetics, metallurgical material effects, fluid-particle motion dynamics, and physiological human factors into a single inspection. To promote understanding of the intricate method issues that affect sensitivity, or to assist with the revision of industry specifications and standards, research studies will be prioritized through the guidance of a panel of industry experts, using an approach which has worked successfully in the past to guide fluorescent penetrant inspection (FPI) research efforts.

  1. Licensee contractor and vendor inspection status report

    International Nuclear Information System (INIS)

    1990-10-01

    A fundamental premise of the Nuclear Regulatory Commission's (NRC) licensing and inspection program is that licensees are responsible for the proper construction and safe and efficient operation of their nuclear power plants. The total government-industry system for the inspection of commercial nuclear facilities has been designed to provide for multiple levels of inspection and verification. Licensees, contractors, and vendors each participate in a quality verification process in compliance with requirements prescribed by the NRC's rules and regulations (Title 10 Code of Federal Regulations). The NRC performs an overview of the commercial nuclear industry by inspection to determine whether its requirements are being met by licensees and their contractors, while the major inspection effort is performed by the industry within the framework of ongoing quality verification programs

  2. Dynamic model of a natural water circulation boiler suitable for on-line monitoring of fossil/alternative fuel plants

    International Nuclear Information System (INIS)

    Sedić, Almir; Katulić, Stjepko; Pavković, Danijel

    2014-01-01

    Highlights: • Derivation of dynamic model of a natural water circulation boiler is presented. • Model is derived by employing basic laws of conservation of mass, energy and momentum. • Thus obtained boiler model does not include empirical relationships. • Model is validated against experimental data related to an external disturbance event. • The final model is used for simulation analysis/assessment of key boiler quantities. - Abstract: The environmental protection policies and legal obligations motivate process industries to implement new low-emission and high-efficiency technologies. For the purpose of production process optimization and related control system design it is worthwhile to first build an appropriate process model. Apart from favorable execution speed, accuracy, and reliability features, the model also needs to be straightforward and only include the physical and design characteristics of the overall plant and its individual components, instead of relying on empirical relationships. To this end, this paper presents a nonlinear dynamic model of the single-drum natural-circulation steam boiler evaporator circuit, based exclusively on the fundamental physical laws of conservation of mass, energy and momentum, wherein the reliance upon empirical relationships has been entirely avoided. The presented boiler system modeling approach is based on the analysis of the physical phenomena within the boiler drum, as well as within downcomer and furnace tubes, and it also takes into account the boiler system design-specific features such as cyclone steam separators, thus facilitating the derivation of a fully-physical process model. Due to the straightforwardness of the derived process model, it should also be useful for the analysis of similar steam boiler facilities, requiring only adjustments of key operational and design parameters such as operating pressure, temperature, steam capacity and characteristics of ancillary equipment such as pumps. To

  3. Boiler materials for ultra supercritical coal power plants

    Energy Technology Data Exchange (ETDEWEB)

    Purgert, Robert [Energy Industries of Ohio, Independence, OH (United States); Shingledecker, John [Electric Power Research Inst., Palo Alto, CA (United States); Pschirer, James [Alstom Power Inc., Windsor, CT (Untied States); Ganta, Reddy [Alstom Power Inc., Windsor, CT (Untied States); Weitzel, Paul [The Babcock & Wilcox Company, Baberton, OH (United States); Sarver, Jeff [The Babcock & Wilcox Company, Baberton, OH (United States); Vitalis, Brian [Riley Power Inc., Worchester, WA (United States); Gagliano, Michael [Foster Wheeler North America Corp., Hampton, NJ (United States); Stanko, Greg [Foster Wheeler North America Corp., Hampton, NJ (United States); Tortorelli, Peter [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-12-29

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have undertaken a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of advanced ultrasupercritical (A-USC) steam conditions up to 760°C (1400°F) and 35 MPa (5000 psi). A limiting factor to achieving these higher temperatures and pressures for future A-USC plants are the materials of construction. The goal of this project is to assess/develop materials technology to build and operate an A-USC boiler capable of delivering steam with conditions up to 760°C (1400°F)/35 MPa (5000 psi). The project has successfully met this goal through a focused long-term public-private consortium partnership. The project was based on an R&D plan developed by the Electric Power Research Institute (EPRI) and an industry consortium that supplemented the recommendations of several DOE workshops on the subject of advanced materials. In view of the variety of skills and expertise required for the successful completion of the proposed work, a consortium led by the Energy Industries of Ohio (EIO) with cost-sharing participation of all the major domestic boiler manufacturers, ALSTOM Power (Alstom), Babcock and Wilcox Power Generation Group, Inc. (B&W), Foster Wheeler (FW), and Riley Power, Inc. (Riley), technical management by EPRI and research conducted by Oak Ridge National Laboratory (ORNL) has been developed. The project has clearly identified and tested materials that can withstand 760°C (1400°F) steam conditions and can also make a 700°C (1300°F) plant more economically attractive. In this project, the maximum temperature capabilities of these and other available high-temperature alloys have been assessed to provide a basis for

  4. Atmospheric emission of nitrogen oxide from kraft recovery boilers in Sweden

    International Nuclear Information System (INIS)

    Kjoerk, Anders; Herstad Swaerd, Solvie

    2000-05-01

    Recovery boiler NO x emissions are low compared with those from power boilers. However tighter environmental requirements to decrease the acidic emissions implies that all sources have to be addressed. There are an ongoing evaluation and development of NO x control technologies in the pulp industry. Basically air staging, selective catalytic reduction, SCR, and selective noncatalytic reduction, SNCR, have been discussed. Other NO x control options may be available as a result of ongoing research and development. As a background in the work to reduce the acid rain it has been considered necessary to have a good picture of the NO x emission from recovery boilers, and the Thermal Engineering Research Institute in Sweden have therefore sponsored this study. The intention is to give a good general view and try to explain the reasons for the large differences between boilers. Data from the 30 kraft recovery boilers which were in operation in Sweden during 1999 have been collected. Both NO x levels and specific conditions which could have an influence on the level have been included. The evaluation show a clear correlation between the nitrogen content in the liquor and the NO x level. It seams also that a long retention time in the furnace give an opportunity to reduce the amount of nitrogen oxide. For most boilers in Sweden the NO x levels are reported in mg/MJ and comparison could be done between different types of boilers. However for recovery boilers there could be a large uncertainty in the calculation which gives the amount (mg) of NO x , the definition of the heat input to be used (MJ) is either not clear. As a base for the study the measured concentration in ppm is used instead. The reported values are in the range of 30 - 100 ppm, however the majority of the boilers operate in a more narrow range 60-80 ppm. Air staging and other combustion methods could not reasonably reduce the NO x emission with more than 20% in the next decade. If the goal is higher other

  5. Inspection Citations

    Data.gov (United States)

    U.S. Department of Health & Human Services — Disclosure of reporting citations provide the public with a rationale for the Agency’s enforcement actions and will also help to inform public and industry...

  6. The load structure of electro boilers

    International Nuclear Information System (INIS)

    Feilberg, N.; Livik, K.

    1995-01-01

    Load measurements have been performed on 24 electro boilers with a time resolution of one hour throughout a period of one year. The boilers are used for space heating and heating of tap water in office buildings, shopping centres and apartment buildings. All boilers have tariffs with disconnection agreements. This report presents load analyses of the measurements from each boiler, and typical load profiles are calculated and presented. It also analyses how boilers are used in relation to the outdoor temperature and the power price on the spot market. All the measurements are performed in Bergen, Norway, in the period August 1993 - August 1994. Typical load profiles are shown, both annual and daily, as well as specific load parameters in addition to key figures used in calculating the total power load on the distribution network. The climate impact on energy and power load is evaluated. The report also shows examples of how the results may be applied in various special fields. 8 figs., 9 tabs

  7. Increasing the efficiency of the condensing boiler

    Science.gov (United States)

    Zaytsev, ON; Lapina, EA

    2017-11-01

    Analysis of existing designs of boilers with low power consumption showed that the low efficiency of the latter is due to the fact that they work in most cases when the heating period in the power range is significantly less than the nominal power. At the same time, condensing boilers do not work in the most optimal mode (in condensing mode) in the central part of Russia, a significant part of their total operating time during the heating season. This is due to existing methods of equipment selection and joint operation with heating systems with quantitative control of the coolant. It was also revealed that for the efficient operation of the heating system, it is necessary to reduce the inertia of the heat generating equipment. Theoretical patterns of thermal processes in the furnace during combustion gas at different radiating surfaces location schemes considering the influence of the very furnace configuration, characterized in that to reduce the work condensing boiler in conventional gas boiler operation is necessary to maintain a higher temperature in the furnace (in the part where spiral heat exchangers are disposed), which is possible when redistributing heat flow - increase the proportion of radiant heat from the secondary burner emitter allow Perey For the operation of the condensing boiler in the design (condensation) mode practically the entire heating period.

  8. Cost regulation on the inspection of plants requiring supervision

    International Nuclear Information System (INIS)

    Anon.

    1981-01-01

    According to annexes I to VI of this regulation, TUeVs (technical control authorities) (2nd sentence of para. 1 of sect. 24 c of the trade law) collect fees for inspections ordered by the authorities for the following plants and installations: 1. steam boiler plants, 2. pressure vessels, high-pressure gas vessels, feeders, 3. lifts, 4. acetylene plants, 5. plants for the storage, racking and transport of combustile liquids, 6. electrical installations on hazardous location. (orig.) [de

  9. Terahertz Radome Inspection

    Directory of Open Access Journals (Sweden)

    Fabian Friederich

    2018-01-01

    Full Text Available Radomes protecting sensitive radar, navigational, and communications equipment of, e.g., aircraft, are strongly exposed to the environment and have to withstand harsh weather conditions and potential impacts. Besides their significance to the structural integrity of the radomes, it is often crucial to optimize the composite structures for best possible radio performance. Hence, there exists a significant interest in non-destructive testing techniques, which can be used for defect inspection of radomes in field use as well as for quality inspection during the manufacturing process. Contactless millimeter-wave and terahertz imaging techniques provide millimeter resolution and have the potential to address both application scenarios. We report on our development of a three-dimensional (3D terahertz imaging system for radome inspection during industrial manufacturing processes. The system was designed for operation within a machining center for radome manufacturing. It simultaneously gathers terahertz depth information in adjacent frequency ranges, from 70 to 110 GHz and from 110 to 170 GHz by combining two frequency modulated continuous-wave terahertz sensing units into a single measurement device. Results from spiraliform image acquisition of a radome test sample demonstrate the successful integration of the measurement system.

  10. 46 CFR 52.25-5 - Miniature boilers (modifies PMB-1 through PMB-21).

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Miniature boilers (modifies PMB-1 through PMB-21). 52.25... ENGINEERING POWER BOILERS Other Boiler Types § 52.25-5 Miniature boilers (modifies PMB-1 through PMB-21). Miniature boilers must meet the applicable provisions in this part for the boiler type involved and the...

  11. Important updates introduced by the new regulation on the industrial and sanitary inspection of products of animal origin: Decree no. 9.013 of March 29, 2017

    Directory of Open Access Journals (Sweden)

    João Modesto Júnior

    2017-11-01

    Full Text Available Introduction: Various legal devices regulate the food hygiene inspections of animals origin in Brazil. Among the most important legislation was Decree no. 30,691, of March 29, 1952, which was replaced on March 29, 2017, by Decree no. 9,013. Objective: Thus, considering the relevant importance of this regulation for national agribusiness and consumer health, the present work aimed to evaluate the updates and changes of the new regulation in comparison to its predecessor. Method: For this purpose, a revision of the legislation on health inspection published by the federal government was carried out, through the search of databases in federal government portals for a better understanding of the subject and as a comparative form. Results: The new regulation is less robust than its previous one, presenting 542 articles. The main updates innovations were the insertion of degrees of risk in establishments, simplification of labels and stamps, more modern laboratorial analysis such as molecular biology, distinction of requirements according to the size of production, more severe penalties for companies which break the law, concern for animal welfare and the environment. Conclusions: In this way, updating the regulation was necessary, and brought important innovations with modern concepts, new technological processes and food safety, better suited to the current reality of Brazil.

  12. Fuel characterization requirements for cofiring biomass in coal-fired boilers

    International Nuclear Information System (INIS)

    Prinzing, D.E.; Tillman, D.A.; Harding, N.S.

    1993-01-01

    The cofiring of biofuels with coal in existing boilers, or the cofiring of biofuels in combined cycle combustion turbine (CCCT) systems presents significant potential benefits to utilities, including reductions in SO 2 and NO x emissions as a function of reducing the mass flow of sulfur and nitrogen to the boiler, reducing CO 2 emissions from the combustion of fossil fuels; potentially reducing fuel costs both by the availability of wood residues and by the fact that biofuels are exempt from the proposed BTU tax; and providing support to industrial customers from the forest products industry. At the same time, cofiring requires careful attention to the characterization of the wood and coal, both singly and in combination. This paper reviews characterization requirements associated with cofiring biofuels and fossil fuels in boilers and CCCT installations with particular attention not only to such concerns as sulfur, nitrogen, moisture, and Btu content, but also to such issues as total ash content, base/acid ratio of the wood ash and the coal ash, alkali metal content in the wood ash and wood fuel (including converted fuels such as low Btu gas or pyrolytic oil), slagging and fouling indices, ash fusion temperature, and trace metal contents in the wood and coal. The importance of each parameter is reviewed, along with potential consequences of a failure to adequately characterize these parameters. The consequences of these parameters are reviewed with attention to firing biofuels with coal in pulverized coal (PC) and cyclone boilers, and firing biofuels with natural gas in CCCT installations

  13. Evaluation of thermal overload in boiler operators.

    Science.gov (United States)

    Braga, Camila Soares; Rodrigues, Valéria Antônia Justino; Campos, Julio César Costa; de Souza, Amaury Paulo; Minette, Luciano José; de Moraes, Angêlo Casali; Sensato, Guilherme Luciano

    2012-01-01

    The Brazilians educational institutions need a large energy demand for the operation of laundries, restaurants and accommodation of students. Much of that energy comes from steam generated in boilers with wood fuel. The laboral activity in boiler may present problems for the operator's health due to exposure to excessive heat, and its operation has a high degree of risk. This paper describes an analysis made the conditions of thermal environment in the operation of a B category boiler, located at a Higher Education Institution, located in the Zona da Mata Mineira The equipments used to collect data were Meter WBGT of the Heat Index; Meter of Wet Bulb Index and Globe Thermometer (WBGT); Politeste Instruments, an anemometer and an Infrared Thermometer. By the application of questionnaires, the second phase consisted of collecting data on environmental factors (temperature natural environment, globe temperature, relative humidity and air velocity). The study concluded that during the period evaluated, the activity had thermal overload.

  14. FY 1999 project on the development of new industry support type international standards. Standards development of chemical analysis and non-destructive inspection methods for pure titanium metals; 1999 nendo shinki sangyo shiengata kokusai hyojun kaihatsu jigyo seika hokokusho. Junchitan no shiken hyoka hoho no hyojunka

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    To propose it to ISOTC79 and ISOTC135, study was conducted for standardization of chemical analysis method and non-destructive inspection method for industrial use pure titanium. As the chemical analysis method, the inductively coupled plasma atomic emission spectrometry which has good detection limit was developed, and at the same time, the standardization of spark and/or glow discharged atomic emission spectrometry was developed. As the non-destructive inspection method, developmental study on the following was carried out: surface defect inspection method of pure titanium metals by laser scanning inspection system or CCD camera; internal defect inspection of pure titanium sheet and coil by plate wave ultrasonic inspection method; internal defect inspection of pure titanium bar by eddy current method; inspection of very small leakage of pressurized fluid through defects in pure titanium pipe and tube by pressure differential testing method. As a result of the study, standards of system performance and tolerance were determined in analysis of Pd, Si, Al, Cu, Mo, Zr, Nb, Ta and Y. Further, analytical conditions and application ranges of the spark discharged atomic emission spectrometry were made definite in terms of 19 elements including Mn, Fe, Ni, Cr, Sn, Pb, Si, Al, V, Cu, Mo, Zr, Nb, Ta, Co, B, Y, C and W. (NEDO)

  15. Computer simulation of the fire-tube boiler hydrodynamics

    Directory of Open Access Journals (Sweden)

    Khaustov Sergei A.

    2015-01-01

    Full Text Available Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

  16. Developing trends with boiler operation and management

    Energy Technology Data Exchange (ETDEWEB)

    Stark, J.M. [Occupational Safety and Health Service, Wellington (New Zealand). Dept. of Labour, Engineering Safety Branch

    1993-12-31

    Over recent years there have been many improvements in boiler control and safety management systems. Technology has made major advances and is now regarded as being well proven in Australia, Europe and the United Kingdom and these changes have been examined by a project committee, convened for the purpose, to establish whether they are equally applicable in New Zealand. The result of the committee`s findings and experience is contained in the `Draft Code of Practice`. This paper explains the development of the `Code of Practice`, the reasoning behind some of the decisions taken and the implications of these changes to boiler owners.

  17. TA-2 Water Boiler Reactor Decommissioning Project

    International Nuclear Information System (INIS)

    Durbin, M.E.; Montoya, G.M.

    1991-06-01

    This final report addresses the Phase 2 decommissioning of the Water Boiler Reactor, biological shield, other components within the biological shield, and piping pits in the floor of the reactor building. External structures and underground piping associated with the gaseous effluent (stack) line from Technical Area 2 (TA-2) Water Boiler Reactor were removed in 1985--1986 as Phase 1 of reactor decommissioning. The cost of Phase 2 was approximately $623K. The decommissioning operation produced 173 m 3 of low-level solid radioactive waste and 35 m 3 of mixed waste. 15 refs., 25 figs., 3 tabs

  18. NRC program of inspection and enforcement

    International Nuclear Information System (INIS)

    LeDoux, J.C.; Rehfuss, C.

    1978-01-01

    The Nuclear Regulatory Commission (NRC) regulates civilian uses of nuclear materials to ensure the protection of the public health and safety and the environment. The Office of Inspection and Enforcement (IE) develops and implements the inspection, investigation, and enforcement programs for the NRC. The IE conducts inspection programs for reactors under construction and in operation, nuclear industry vendors, fuel facilities and users of nuclear materials, and all aspects of the safeguarding of facilities and materials. Recently the IE began implementing a program that will place inspectors on site at nuclear power reactors and will provide for national appraisal of licensee performance and for an evaluation of the effectiveness of the inspection programs

  19. 46 CFR 56.50-30 - Boiler feed piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30 Shipping... APPURTENANCES Design Requirements Pertaining to Specific Systems § 56.50-30 Boiler feed piping. (a) General... least two separate means of supplying feed water for the boilers. All feed pumps shall be fitted with...

  20. New materials for boilers in USC power plants

    International Nuclear Information System (INIS)

    Hong, Sung Ho; Hong, Seok Joo

    2003-01-01

    The efficiency of boiler in fossil power plants is a strong function of steam temperature and pressure. Thus, the main technology of increasing boiler efficiency is the development of stronger high temperature materials, capable of operating under high stresses at ever increasing temperature. This paper will presents the new material relating to boiler of USC power plant

  1. 40 CFR 63.988 - Incinerators, boilers, and process heaters.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 10 2010-07-01 2010-07-01 false Incinerators, boilers, and process... Routing to a Fuel Gas System or a Process § 63.988 Incinerators, boilers, and process heaters. (a) Equipment and operating requirements. (1) Owners or operators using incinerators, boilers, or process...

  2. Aspects of new material application for boilers construction

    International Nuclear Information System (INIS)

    Czerniawski, R.

    1996-01-01

    Review of steel types commonly used for energetic boilers construction has been done. The worldwide trends in new materials application for improvement of boilers quality have been discussed. The mechanical properties of boiler construction steels have been shown and compared. 3 refs, 5 figs, 1 tab

  3. Lower price for solar boilers must improve market penetration

    International Nuclear Information System (INIS)

    Koevoet, J.B.J.

    1999-01-01

    The Dutch government aims at 1.7 PJ thermal energy for the year 2007 to be supplied by solar water heaters. For that target the number of installed solar boilers must increase seven times the number of installed solar boilers in 1998. This can be stimulated by a considerable reduction of the market price for such boilers

  4. 40 CFR 761.71 - High efficiency boilers.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false High efficiency boilers. 761.71... PROHIBITIONS Storage and Disposal § 761.71 High efficiency boilers. (a) To burn mineral oil dielectric fluid containing a PCB concentration of ≥50 ppm, but boiler shall comply with the following...

  5. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Hydrostatic testing of boilers. 230.36 Section 230... Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... to any hydrostatic pressure. Hydrostatic testing required by these rules shall be conducted at 25...

  6. Boiler and HRSG tube failures. Lesson 4: Hydrogen damage

    Energy Technology Data Exchange (ETDEWEB)

    Dooley, R. Barry; Bursik, Albert

    2010-02-15

    University 101 courses are typically designed to help incoming first-year undergraduate students to adjust to the university, develop a better understanding of the college environment, and acquire essential academic success skills. Why are we offering a special Boiler and HRSG Tube Failures PPChem 101? The answer is simple, yet very conclusive: There is a lack of knowledge on the identification of tube failure mechanisms and for the implementation of adequate counteractions in many power plants, particularly at industrial power and steam generators. There is a lack of knowledge to prevent repeat tube failures. The vast majority of BTF/HTF have been, and continue to be, repeat failures. It is hoped that the information about the failure mechanisms of BTF supplied in this course will help to put plant engineers and chemists on the right track. The major goal of this course is the avoidance of repeat BTF. This fourth lesson is focused on hydrogen damage of water-touched tubes in conventional boilers and in the high-pressure evaporators of heat recovery steam generators. (orig.)

  7. Boiler and HRSG tube failures. Lesson 5. Caustic gouging

    Energy Technology Data Exchange (ETDEWEB)

    Dooley, Barry R.; Bursik, Albert

    2010-03-15

    University 101 courses are typically designed to help incoming first-year undergraduate students to adjust to the university, develop a better understanding of the college environment, and acquire essential academic success skills. Why are we offering a special Boiler and HRSG Tube Failures PPChem 101? The answer is simple, yet very conclusive: - There is a lack of knowledge on the identification of tube failure mechanisms and for the implementation of adequate counteractions in many power plants, particularly at industrial power and steam generators. - There is a lack of knowledge to prevent repeat tube failures. The vast majority of BTF/HTF have been, and continue to be, repeat failures. It is hoped that the information about the failure mechanisms of BTF supplied in this course will help to put plant engineers and chemists on the right track. The major goal of this course is the avoidance of repeat BTF. This fifth lesson is focused on caustic gouging of water-touched tubes in conventional boilers and in the high-pressure evaporators of heat recovery steam generators. (orig.)

  8. Optimization of Boiler Heat Load in Water-Heating Boiler-House

    Directory of Open Access Journals (Sweden)

    B. A. Bayrashevsky

    2009-01-01

    Full Text Available An analytical method for optimization of water-heating boiler loads has been developed on the basis of approximated semi-empirical dependences pertaining to changes of boiler gross efficiency due to its load. A complex (∂tух/∂ξΔξ is determined on the basis of a systematic analysis (monitoring of experimental data and the Y. P. Pecker’s formula for calculation of balance losses q2. This complex makes it possible to set a corresponding correction to a standard value of the boiler gross efficiency due to contamination of heating surfaces.Software means for optimization of water-heating boilers has been developed and it is recommended to be applied under operational conditions.

  9. Holographic inspection of nuclear plant

    International Nuclear Information System (INIS)

    Gordon, A.L.; Armour, I.A.; Glanville, R.; Malcolm, G.J.; Wright, D.G.

    1988-01-01

    The high resolution, enormous depth of field and high tolerance to radiation of holography mean that it has great potential as an inspection tool in the nuclear industry. In addition, the ability of double-pulse holography to yield detailed information on vibration over the whole field of both large and small structures provides measurements that often cannot be obtained in any other way. This paper reviews the development of equipment for the holographic inspection of nuclear fuel elements; a portable holocamera for use inside reactors; and the application of holographic techniques for vibration measurements in a nuclear power station. (author)

  10. Working group 8: inspection tools

    Energy Technology Data Exchange (ETDEWEB)

    Billey, Deb; Kania, Richard; Nickle, Randy; Wang, Rick; Westwood, Stephen

    2011-07-01

    This eighth working group of the Banff 2011 conference discussed the inspection tools and techniques used by the upstream and downstream pipeline industry to evaluate pipeline integrity. Special attention was given to the challenges and successes related to in-line inspection (ILI) technology. The background of current dent assessment criteria in B31.8 was presented, including dent definition for ILI vendors and pipeline operators as well as codes (CSA Z662 and B31.8). The workshop described examples of dents and assessments showing inconsistency with current criteria as set out by TCPL and Marathon. This workshop produced a single, industry-wide definition of the dent. It was found that the strain based criteria were more practical because depth based is conservative and may miss shallow occurrences. The creation of joint industry group was proposed to develop strain based criteria for incorporation into CSAZ662 and B31.8.

  11. Control Properties of Bottom Fired Marine Boilers

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

    2007-01-01

    This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearized versions of the model are analyzed and show large variations in system gains at steady state as function of load whereas gain variations near the desired bandwidth are small. An analys...

  12. Selecting Actuator Configuration for a Benson Boiler

    DEFF Research Database (Denmark)

    Kragelund, Martin Nygaard; Leth, John-Josef; Wisniewski, Rafal

    2009-01-01

    with particular focus on a boiler in a power plant operated by DONG Energy - a Danish energy supplier. The problem has been reformulated using mathematic notions from economics. The selection of actuator configuration has been limited to the fuel system which in the considered plant consists of three different...

  13. Model boiler studies on deposition and corrosion

    International Nuclear Information System (INIS)

    Balakrishnan, P.V.; McVey, E.G.

    1977-09-01

    Deposit formation was studied in a model boiler, with sea-water injections to simulate the in-leakage which could occur from sea-water cooled condensers. When All Volatile Treatment (AVT) was used for chemistry control the deposits consisted of the sea-water salts and corrosion products. With sodium phosphate added to the boiler water, the deposits also contained the phosphates derived from the sea-water salts. The deposits were formed in layers of differing compositions. There was no significant corrosion of the Fe-Ni-Cr alloy boiler tube under deposits, either on the open area of the tube or in crevices. However, carbon steel that formed a crevice around the tube was corroded severely when the boiler water did not contain phosphate. The observed corrosion of carbon steel was caused by the presence of acidic, highly concentrated chloride solution produced from the sea-water within the crevice. Results of theoretical calculations of the composition of the concentrated solution are presented. (author)

  14. Environmental control during steam boiler washing

    Energy Technology Data Exchange (ETDEWEB)

    Guimaraes, Marcio A.B.; Abreu Pereira, Vera L. de [Companhia Petroquimica do Nordeste (COPENE), Camacari, BA (Brazil). Div. de Engenharia Ambiental; Ringler, Ulrich E.S. [PROMON Engenharia Ltda., Salvador, BA (Brazil)

    1993-12-31

    The washing and chemical cleaning of boilers, activities of a high polluting potential, are responsible for the generation of wastewater of high contents of heavy metals, suspended solids and chemical oxygen demand (COD). This paper describes the actions carried out by COPENE - Petroquimica do Nordeste S/A - in order to reduce this problem. (author). 10 refs., 3 figs., 2 tabs.

  15. The investigation of the locomotive boiler material

    International Nuclear Information System (INIS)

    Tucholski, Z.; Wasiak, J.; Bilous, W.; Hajewska, E.

    2006-01-01

    In the paper, the history of narrow-gauge railway system is described. The other information about the steam locomotive construction, as well as the technical regulations of its construction and exploitation are also done. The results of the studies of the locomotive boiler material are presented. (authors)

  16. Coal reburning technology for cyclone boilers

    International Nuclear Information System (INIS)

    Yagiela, A.S.; Maringo, G.J.; Newell, R.J.; Farzan, H.

    1990-01-01

    Babcock and Wilcox has obtained encouraging results from engineering feasibility and pilot-scale proof-of-concept studies of coal reburning for cyclone boiler NO x control. Accordingly, B and W completed negotiations for a clean coal cooperative agreement with the Department of Energy to demonstrate coal reburning technology for cyclone boilers. The host site for the demonstration is the Wisconsin Power and Light (WP and L) Company's 100MWe Nelson Dewey Station. Reburning involves the injection of a supplemental fuel (natural gas, oil, or coal) into the main furnace to produce locally reducing stoichiometric conditions which convert the NO x produced therein to molecular nitrogen, thereby reducing overall NO x emissions. There are currently no commercially-demonstrated combustion modification techniques for cyclone boilers which reduce NO x emissions. The emerging reburning technology offers cyclone boiler operators a promising alternative to expensive flue gas cleanup techniques for NO x emission reduction. This paper reviews baseline testing results at the Nelson Dewey Station and pilot-scale results simulating Nelson Dewey operation using pulverized coal (PC) as the reburning fuel. Outcomes of the model studies as well as the full-scale demonstration preliminary design are discussed

  17. Environmental control during steam boiler washing

    Energy Technology Data Exchange (ETDEWEB)

    Guimaraes, Marcio A.B.; Abreu Pereira, Vera L. de [Companhia Petroquimica do Nordeste (COPENE), Camacari, BA (Brazil). Div. de Engenharia Ambiental; Ringler, Ulrich E.S. [PROMON Engenharia Ltda., Salvador, BA (Brazil)

    1994-12-31

    The washing and chemical cleaning of boilers, activities of a high polluting potential, are responsible for the generation of wastewater of high contents of heavy metals, suspended solids and chemical oxygen demand (COD). This paper describes the actions carried out by COPENE - Petroquimica do Nordeste S/A - in order to reduce this problem. (author). 10 refs., 3 figs., 2 tabs.

  18. CFD Modelling of Biomass Combustion in Small-Scale Boilers. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Xue-Song Bai; Griselin, Niklas; Klason, Torbern; Nilsson, Johan [Lund Inst. of Tech. (Sweden). Dept. of Heat and Power Engineering

    2002-10-01

    model has been used to study systematically the SP Boraas boiler and the MVAB's Flintraennan boiler. Information for reducing NO{sub x} emission has been provided to the industry (Malmoe Vaerme AB)

  19. Analysis of inservice inspection relief requests

    International Nuclear Information System (INIS)

    Aldrich, D.A.; Cook, J.F.

    1989-08-01

    Nuclear Regulatory Commission (NRC) regulations require inspection (ISI) of boiling or pressurized water-cooled nuclear power plants be performed in accordance with a referenced edition and addenda of Section XI, ''Rules for Inservice Inspection of Nuclear Power Plant components,'' of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code. The regulations permit licensees to request relief from the NRC from specific ASME Code requirements that are determined to be impractical for the specific licensee. The NRC evaluates these requests and may grant such relief, but the NRC may also impose alternative or augmented inspections to assure structural reliability. The purpose,of this task was to evaluate the basis for ISI nondestructive examination (NDE) relief requests and to evaluate the effect of proposed ASME Code changes that would reduce the need for such requests or provide for more complete information in relief requests. This report contains the results of an analysis of an ISI relief request data base that has been expanded to include 1195 ISI relief requests versus the 296 relief requests covered in the first report in April 1987, EGG-SD-7430. Also relief requests were added to the data base which came from both first and second 10-year inspection intervals for several facilities. This provided the means to analyze the effect of recently approved ASME Code cases and updated Code requirements, some of which have been published as a result of earlier work on this task

  20. Innovative coupling of cogeneration units with fire tube boilers: thermo-fluid dynamics of the fire tubes

    Science.gov (United States)

    Cioccolanti, L.; Arteconi, A.; Bartolini, C. M.; Polonara, F.

    2017-11-01

    Nowadays the thermal energy demand in the industrial sector is usually satisfied by means of fire tube boilers while electricity is supplied from the grid. Alternatively cogeneration units could be adopted for thermal and electrical energy self-production, whilst installing boilers only as back-up units. However, even when cogeneration is profitable, it is not widespread because industries are usually unwilling to accept cogeneration plants for reliability and high investment costs issues. In this work a system aimed at overcoming the above mentioned market difficulties is proposed. It consists of an innovative coupling of a combined heat and power unit with a modified fire tube boiler. In particular, a CFD analysis was carried out by the authors in order to address the most critical aspects related with the coupling of the two systems. More precisely, the following aspects were evaluated in detail: (i) pressure losses of the exhausts going from the prime mover to the boiler due to the sudden cross-section area variations; (ii) thermal power recoverable from the exhausts in the tubes of the boiler; (iii) dependence of the system on the final users’ specification.

  1. On-line monitoring system for utility boiler diagnostics

    International Nuclear Information System (INIS)

    Radovanovic, P.M.; Afgan, N.H.; Caralho, M.G.

    1997-01-01

    The paper deals with the new developed modular type Monitoring System for Utility Boiler Diagnostics. Each module is intended to assess the specific process and can be used as a stand alone application. Four modules are developed, namely: LTC - module for the on-line monitoring of parameters related to the life-time consumption of selected boiler components; TRD - module for the tube rupture detection by the position and working fluid Ieakage quantity; FAM - module for the boiler surfaces fouling (slagging) assessment and FLAP - module for visualization of the boiler furnace flame position. All four modules are tested on respective pilot plants built oil the 200 and 300 MWe utility boilers. Monitoring System is commercially available and can be realized in any combination of its modules depending on demands induced by the operational problems of specific boiler. Further development of Monitoring System is performed in accordance with the respective EU project on development of Boiler Expert System. (Author)

  2. The behavior of ash species in suspension fired biomass boilers

    DEFF Research Database (Denmark)

    Jensen, Peter Arendt

    While fluid bed and grate fired boilers initially was the choice of boilers used for power production from both wood and herbaceous biomass, in recent years suspension fired boilers have been increasingly used for biomass based power production. In Denmark several large pulverized fuel boilers have...... been converted from coal to biomass combustion in the last 15 years. This have included co-firing of coal and straw, up to 100% firing of wood or straw andthe use of coal ash as an additive to remedy problems with wood firing. In parallel to the commercialization of the pulverized biomass firing...... technology a long range of research studies have been conducted, to improve our understanding of the influence and behavior of biomass ash species in suspension fired boilers. The fuel ash plays a key role with respect tooptimal boiler operation and influences phenomena’s as boiler chamber deposit formation...

  3. In-service inspection of pressurized water reactors

    International Nuclear Information System (INIS)

    Rapin, M.; Saglio, R.

    1983-01-01

    French legislation, which is more demanding than in other countries, had led Electricite de France, the State-owned utility, to acquire better performance in-service inspection facilities than those which existed previously. This fact has spurred the industrial development of the new technical facilities which are used worldwide today. This article presents the ''in-service inspection machine'' (MIS) for the inspection of the welds of a PWR vessel, and the inspection device of steam generator tubes; the MIS allow a remote-viewing, ultrasonic and gamma-graphic inspection; Foucault currents are the only one method adapted to the inspection steam generator tubes [fr

  4. Modelling of thermal behaviour of iron oxide layers on boiler tubes

    Science.gov (United States)

    Angelo, J. D.; Bennecer, A.; Kaczmarczyk, S.; Picton, P.

    2016-05-01

    Slender boiler tubes are subject to localised swelling when they are expose to excessive heat. The latter is due to the formation of an oxide layer, which acts as an insulation barrier. This excessive heat can lead to microstructural changes in the material that would reduce the mechanical strength and would eventually lead to critical and catastrophic failure. Detecting such creep damage remains a formidable challenge for boiler operators. It involves a costly process of shutting down the plant, performing electromagnetic and ultrasonic non-destructive inspection, repairing or replacing damaged tubes and finally restarting the plant to resume its service. This research explores through a model developed using a finite element computer simulation platform the thermal behaviour of slender tubes under constant temperature exceeding 723 °K. Our simulation results demonstrate that hematite layers up to 15 μm thickness inside the tubes do not act as insulation. They clearly show the process of long term overheating on the outside of boiler tubes which in turn leads to initiation of flaws.

  5. Are staff management practices and inspection risk ratings associated with foodborne disease outbreaks in the catering industry in England and Wales?

    Science.gov (United States)

    Jones, Sarah L; Parry, Sharon M; O'Brien, Sarah J; Palmer, Stephen R

    2008-03-01

    Despite structured enforcement of food hygiene requirements known to prevent foodborne disease outbreaks, catering businesses continue to be the most common setting for outbreaks in the United Kingdom. In a matched case control study of catering businesses, 148 businesses associated with outbreaks were compared with 148 control businesses. Hazard analysis critical control point systems and/or formal food hygiene training qualifications were not protective. Food hygiene inspection scores were not useful in predicting which catering businesses were associated with outbreaks. Businesses associated with outbreaks were more likely to be larger small and medium-sized enterprises (SMEs) or to serve Chinese cuisine and less likely to have the owner or manager working in the kitchen, but when size of the SME was taken into account these two differences were no longer significant. In larger businesses, case businesses were more likely to be hotels and were more commonly associated with viral foodborne outbreaks, but there was no explanation within the data for this association.

  6. [PICS: pharmaceutical inspection cooperation scheme].

    Science.gov (United States)

    Morénas, J

    2009-01-01

    The pharmaceutical inspection cooperation scheme (PICS) is a structure containing 34 participating authorities located worldwide (October 2008). It has been created in 1995 on the basis of the pharmaceutical inspection convention (PIC) settled by the European free trade association (EFTA) in1970. This scheme has different goals as to be an international recognised body in the field of good manufacturing practices (GMP), for training inspectors (by the way of an annual seminar and experts circles related notably to active pharmaceutical ingredients [API], quality risk management, computerized systems, useful for the writing of inspection's aide-memoires). PICS is also leading to high standards for GMP inspectorates (through regular crossed audits) and being a room for exchanges on technical matters between inspectors but also between inspectors and pharmaceutical industry.

  7. Length of marketing channels in sales of gas boilers

    Directory of Open Access Journals (Sweden)

    Jovičić Dragoljub

    2012-01-01

    Full Text Available Depending on the number of institutions participating in this marketing channel and depending on the number of channel members, the literature usually classifies marketing channels into direct and indirect. There is also the third modality, which occasionally occurs in commercial practice, representing a mix of marketing flows characteristic of the two basic models, called the quasi-direct marketing channel. This channel model usually occurs during the placement of production goods, or as it is also often said in the 'industrial marketing'. When the placement of gas boilers in Serbian market is concerned quasi-direct marketing channels are applied very often, especially when it comes to large quantities because of their suitability, faster and more efficient distribution, and significantly lower transport and storage costs.

  8. Hydrogen attack evaluation of boiler tube using ultrasonic wave

    International Nuclear Information System (INIS)

    Won, Soon Ho; Hyun, Yang Ki; Lee, Jong O; Cho, Kyung Shik; Lee, Jae Do

    2001-01-01

    The presence of hydrogen in industrial plants is a source of damage. Hydrogen attack is one such form of degradation and often causing large tube ruptures that necessitate an immediate shutdown. Hydrogen attack may reduce the fracture toughness as well as the strength of steels. This reduction is caused partially by the presence of cavities and microcracks at the grain boundaries. In the past several techniques have been used with limited results. This paper describes the application of an ultrasonic velocity, attenuation and backscatter techniques for detecting the presence of hydrogen damage in utility boiler tubes. Ultrasonic tests showed a decrease in wave velocity and an increase in attenuation. Such results demonstrate the potential for ultrasonic nondestructive testing to quantify damage. Based on this study, recommendations are that both velocity and attenuation be used to detect hydrogen attack in steels.

  9. Solar boilers 1995. Five years solar boiler campaign

    International Nuclear Information System (INIS)

    Houtsma, R.; Van de Water, A.; Van Zee, E.

    1995-01-01

    An overview is given of the activities and the results of Marketing Communication Strategy for Solar Water Heaters in the Netherlands, carried out within the framework of the 1990-1994 National Research Program Thermal Solar Energy (NOZ-th) of the Netherlands Agency for Energy and the Environment (NOVEM). Subsequently attention is paid to the sales, the manufacturers and their products, public information activities and reactions from the consumers, the marketing activities of energy distribution companies, the role of installers, local governments and the building construction industry, and market developments. 24 figs., 21 ills., 5 tabs., 18 refs., 2 appendices

  10. Control of boiler temperature with explicit MPC; Panntemperaturreglering med explicit MPC

    Energy Technology Data Exchange (ETDEWEB)

    Slaetteke, Ola; Velut, Stefan; Raaberg, Martin

    2012-02-15

    MPC is the multivariable controller that has been most successful in the process industry and particularly the petrochemical industry. It has been described as one of the most significant developments in process control and the main reasons for this are: 1. It handles multivariable control problems in a natural manner. 2. It is relative easy to understand the structure of the controller, which is the same whether it is a simple loop or a multivariable system. 3. It handles limitations of both the process and other practical constraints in a systematic way. Examples of this is that a valve can only work between 0 and 100 %, but also that the CO-level in the flue gas must not exceed a certain level. 4. It allows for operating conditions near critical process boundaries, which in many cases is synonymous with increased production rates, reduced raw material consumption, better energy utilization, and faster process transitions. The aim of the project is to evaluate the potential of multivariable control in the form of explicit MPC in a boiler at Stora Enso Hylte Bruk. This research task can be divided into two sub-tasks: 1. General evaluation of explicit MPC. 2. Evaluation of multivariable control of boiler temperature The purpose of subtask one is to evaluate what is required of a facility owner to implement explicit MPC in a control system. This includes everything from available calculation tools, what is important to consider during the design phase of the controller, different pitfalls that exist, management of different operating modes, to how the controller should be implemented and commissioned. Subtask two is intended to evaluate the multivariable control of a boiler of CFB type (circulating fluidized bed). MPC controller will regulate the temperature in the boiler. In order to maintain the waste incineration directive, the temperature in the upper part of the boiler is controlled. This is done by means of changes in the flow of natural gas injection and

  11. Reduction of Nitrogen Oxides Emissions from a Coal-Fired Boiler Unit

    Science.gov (United States)

    Zhuikov, Andrey V.; Feoktistov, Dmitry V.; Koshurnikova, Natalya N.; Zlenko, Lyudmila V.

    2016-02-01

    During combustion of fossil fuels a large amount of harmful substances are discharged into the atmospheres of cities by industrial heating boiler houses. The most harmful substances among them are nitrogen oxides. The paper presents one of the most effective technological solutions for suppressing nitrogen oxides; it is arrangement of circulation process with additional mounting of the nozzle directed into the bottom of the ash hopper. When brown high-moisture coals are burnt in the medium power boilers, generally fuel nitrogen oxides are produced. It is possible to reduce their production by two ways: lowering the temperature in the core of the torch or decreasing the excess-air factor in the boiler furnace. Proposed solution includes the arrangement of burning process with additional nozzle installed in the lower part of the ash hopper. Air supply from these nozzles creates vortex involving large unburned fuel particles in multiple circulations. Thereby time of their staying in the combustion zone is prolonging. The findings describe the results of the proposed solution; and recommendations for the use of this technological method are given for other boilers.

  12. Bed-To-Wall Heat Transfer in a Supercritical Circulating Fluidised Bed Boiler

    Directory of Open Access Journals (Sweden)

    Błaszczuk Artur

    2014-06-01

    Full Text Available The purpose of this work is to find a correlation for heat transfer to walls in a 1296 t/h supercritical circulating fluidised bed (CFB boiler. The effect of bed-to-wall heat transfer coefficient in a long active heat transfer surface was discussed, excluding the radiation component. Experiments for four different unit loads (i.e. 100% MCR, 80% MCR, 60% MCR and 40% MCR were conducted at a constant excess air ratio and high level of bed pressure (ca. 6 kPa in each test run. The empirical correlation of the heat transfer coefficient in a large-scale CFB boiler was mainly determined by two key operating parameters, suspension density and bed temperature. Furthermore, data processing was used in order to develop empirical correlation ranges between 3.05 to 5.35 m·s-1 for gas superficial velocity, 0.25 to 0.51 for the ratio of the secondary to the primary air, 1028 to 1137K for bed temperature inside the furnace chamber of a commercial CFB boiler, and 1.20 to 553 kg·m-3 for suspension density. The suspension density was specified on the base of pressure measurements inside the boiler’s combustion chamber using pressure sensors. Pressure measurements were collected at the measuring ports situated on the front wall of the combustion chamber. The obtained correlation of the heat transfer coefficient is in agreement with the data obtained from typical industrial CFB boilers.

  13. Assessing the Exergy Costs of a 332-MW Pulverized Coal-Fired Boiler

    Directory of Open Access Journals (Sweden)

    Victor H. Rangel-Hernandez

    2016-08-01

    Full Text Available In this paper, we analyze the exergy costs of a real large industrial boiler with the aim of improving efficiency. Specifically, the 350-MW front-fired, natural circulation, single reheat and balanced draft coal-fired boiler forms part of a 1050-MW conventional power plant located in Spain. We start with a diagram of the power plant, followed by a formulation of the exergy cost allocation problem to determine the exergy cost of the product of the boiler as a whole and the expenses of the individual components and energy streams. We also define a productive structure of the system. Furthermore, a proposal for including the exergy of radiation is provided in this study. Our results show that the unit exergy cost of the product of the boiler goes from 2.352 to 2.5, and that the maximum values are located in the ancillary electrical devices, such as induced-draft fans and coil heaters. Finally, radiation does not have an effect on the electricity cost, but affects at least 30% of the unit exergy cost of the boiler’s product.

  14. Co-Combustion of Animal Waste in a Commercial Waste-to-Energy BFB Boiler

    Directory of Open Access Journals (Sweden)

    Farzad Moradian

    2013-11-01

    Full Text Available Co-combustion of animal waste, in waste-to-energy boilers, is considered a method to produce both heat and power and to dispose of possibly infected animal wastes. This research conducted full-scale combustion tests to identify the impact of changed fuel composition on a fluidized-bed boiler. The impact was characterized by analyzing the deposit formation rate, deposit composition, ash composition, and emissions. Two combustion tests, denoted the reference case and animal waste case, were performed based on different fuel mixes. In the reference case, a normal solid waste fuel mix was combusted in the boiler, containing sorted industry and household waste. In the animal waste case, 20 wt% animal waste was added to the reference fuel mix. The collected samples, comprising sampling probe deposits, fuel mixes, bed ash, return sand, boiler ash, cyclone ash and filter ash, were analyzed using chemical fractionation, SEM-EDX and XRD. The results indicate decreased deposit formation due to animal waste co-combustion. SEM-EDX and chemical fractionation identified higher concentrations of P, Ca, S, and Cl in the bed materials in the animal waste case. Moreover, the risk of bed agglomeration was lower in the animal waste case and also a decreased rate of NOx and SO2 emissions were observed.

  15. Reduction of Nitrogen Oxides Emissions from a Coal-Fired Boiler Unit

    Directory of Open Access Journals (Sweden)

    Zhuikov Andrey V.

    2016-01-01

    Full Text Available During combustion of fossil fuels a large amount of harmful substances are discharged into the atmospheres of cities by industrial heating boiler houses. The most harmful substances among them are nitrogen oxides. The paper presents one of the most effective technological solutions for suppressing nitrogen oxides; it is arrangement of circulation process with additional mounting of the nozzle directed into the bottom of the ash hopper. When brown high-moisture coals are burnt in the medium power boilers, generally fuel nitrogen oxides are produced. It is possible to reduce their production by two ways: lowering the temperature in the core of the torch or decreasing the excess-air factor in the boiler furnace. Proposed solution includes the arrangement of burning process with additional nozzle installed in the lower part of the ash hopper. Air supply from these nozzles creates vortex involving large unburned fuel particles in multiple circulations. Thereby time of their staying in the combustion zone is prolonging. The findings describe the results of the proposed solution; and recommendations for the use of this technological method are given for other boilers.

  16. A perspective on the design of high-temperature boiler components

    International Nuclear Information System (INIS)

    Perrin, I.J.; Fishburn, J.D.

    2008-01-01

    Boiler pressure parts are designed to formalize codes such as the ASME Boiler and Pressure Vessel Code. These codes employ a 'design-by-rule' approach, which is based on a combination of sound structural mechanics and boiler design and operating experience. These codes have served the industry well, but the need for a number of enhancements has been highlighted by the widespread use of creep strength-enhanced steels, the advent of ultrasupercritical boilers constructed from nickel-based alloys, and the cyclic duty required for some plants. The need for these enhancements is discussed to explain their origin and key challenges that must be tackled to provide robust design methods for the future. In particular, the use of reference stress concepts and design-by-analysis are discussed to highlight some practical issues. Weldments are identified as a particular concern because they are often a life-limiting feature, and since existing code rules do not adequately consider the high-temperature creep failure modes that can arise as a function of geometry, loading and material combination. Associated with the behavior of welds, multiaxial creep rupture is also identified as a topic that requires further study. The discussion illustrates the multidisciplinary nature of design and need for the materials and structural mechanics communities to work together. This should optimize the use of advanced, expensive alloys and reduce component wall thickness, facilitating pressure part manufacture and enhancing operational flexibility without compromising safety

  17. Expert Meeting: Optimized Heating Systems Using Condensing Boilers and Baseboard Convectors

    Energy Technology Data Exchange (ETDEWEB)

    Arena, L.

    2013-01-01

    On August 11, 2011, in Denver, CO, a Building America Expert Meeting was held in conjunction with the Building America Residential Energy Efficiency Technical Update Meeting, to review and discuss results and future plans for research to improve the performance of hydronic heating systems using condensing boilers and baseboard convectors. A meeting objective was to provide an opportunity for other Building America teams and industry experts to provide feedback and specific suggestions for the planned research.

  18. Additive Manufacturing Infrared Inspection

    Science.gov (United States)

    Gaddy, Darrell; Nettles, Mindy

    2015-01-01

    The Additive Manufacturing Infrared Inspection Task started the development of a real-time dimensional inspection technique and digital quality record for the additive manufacturing process using infrared camera imaging and processing techniques. This project will benefit additive manufacturing by providing real-time inspection of internal geometry that is not currently possible and reduce the time and cost of additive manufactured parts with automated real-time dimensional inspections which deletes post-production inspections.

  19. Industrial Fuel Flexibility Workshop

    Energy Technology Data Exchange (ETDEWEB)

    none,

    2006-09-01

    On September 28, 2006, in Washington, DC, ITP and Booz Allen Hamilton conducted a fuel flexibility workshop with attendance from various stakeholder groups. Workshop participants included representatives from the petrochemical, refining, food and beverage, steel and metals, pulp and paper, cement and glass manufacturing industries; as well as representatives from industrial boiler manufacturers, technology providers, energy and waste service providers, the federal government and national laboratories, and developers and financiers.

  20. Evaluation of dense-phase ultrafine coal (DUC) as a fuel alternative for oil- and gas-designed boilers and heaters. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1986-12-01

    Utility and industrial firms currently using oil- and gas-fired boilers have an interest in substitution of coal for oil and gas as the primary boiler fuel. This interest stems from coal`s two main advantages over oil and gas-lower cost and security of supply. Recent efforts in the area of coal conversion have been directed to converting oil- and gas- fired boilers which were originally designed for coal-firing or were designed with some coal-firing capability. Boilers designed exclusively for oil- or gas-firing have not been considered viable candidates for coal conversion because they generally require a significant capacity derating and extensive and costly modifications. As a result, conversion of boilers in this class to coal-firing has generally been considered unattractive. Renewed interest in the prospects for converting boilers designed exclusively for oil- and gas-firing to coal firing has centered around the concept of using ``ultra fine`` coal as opposed to ``conventional grind`` pulverized coal. The main distinction being the finer particle size to which the former is ground. This fuel type may have characteristics which ameliorate many of the boiler problems normally associated with pulverized coal-firing. The overall concept for ultrafine coal utilization is based on a regional large preparation plant with distribution of a ready to fire fuel directly to many small users. This differs from normal practice in which final coal sizing is performed in pulverizers at the user`s site.

  1. Soot blowing methods and soot steam consumption in Swedish recovery boilers; Sotningsmetoder och sotaangfoerbrukning i svenska sodapannor

    Energy Technology Data Exchange (ETDEWEB)

    Svedin, Kristoffer; Wallin, Erik; Ahlroth, Mikael

    2008-09-15

    The aim with the report was to put together a description of the current state of the sootblowing systems at Swedish recovery boilers, and to explain differences in cleanability and sootblowing efficiency. In chapter 4 a summary of new techniques and alternative soot blowing methods is found. The report is intended for persons working in the pulp industry. To facilitate the benchmarking the recovery boilers have been divided into two groups. Group A comprises recovery boilers which only have one stop per year and the remaining recovery boilers with more than one stop are classified into group B. The following conclusions, based on the recovery boiler design specifications, are of importance to achieve high boiler availability: Low furnace load; High recovery boiler, wide furnace bottom area; Modern air ports; Small or no correlation between cross pitch division in heat surfaces and cleanability could be seen. The expectation was to identify such a relation. However there are doubts on the correctness in reported data. The amount of chlorine and potassium is assumed to affect the cleanability for a few recovery boilers, but for the majority the amounts are low and most likely do not impact the operation. Because of the large impact of the recovery boilers design data (furnace area, load etc.) on the sootblowing, it has been hard to identify the relation cleanability contra sootblowing system. The relations that could be seen are: No distinction between normally designed nozzles and 'high efficiency' nozzles could be identified. The operational conditions for the different models differ a lot and the effect of nozzle type could not be distinguished. Only a minority of the soot blowing sequences are known from the study. In the recovery boilers with problematic areas improvements can be made in the soot blowing sequence. Four recovery boilers are using intelligent soot blowing of some kind. Two of these boilers have low availability and the other two have

  2. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year

  3. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to

  4. Heat exchanger tube inspection using ultrasonic arrays

    International Nuclear Information System (INIS)

    Meyer, P.A.; Carodiskey, T.J.

    1986-01-01

    Tubing used in industrial heat exchangers is often subject to failure caused by corrosion and cracking. Technical conferences are used as a forum in the steam generator industry to ensure that the failure mechanisms are well understood and that the quality of the heat exchanger is maintained. The quality of a heat exchanger can be thought of as its ability to operate to design specifications over its intended life. This is the motivation to inspect and evaluate these devices periodically. Inspection, however, normally requires shutdown of the heat exchanger which is costly but is much more acceptable than an unscheduled shutdown due to failure of a tube. Therefore, the degree of inspection is established by balancing the cost of inspection with the risk of a tube failure. Any method of reducing the cost of inspection will permit a higher degree of inspection and, therefore, improve heat exchanger quality. This paper reviews the design and performance of an improved method of ultrasonic inspection of heat exchanger tubing with emphasis on applications in the nuclear industry

  5. Evaluation of the technical condition of medium-sized boilers

    Directory of Open Access Journals (Sweden)

    Lošák Pavel

    2018-01-01

    Full Text Available The recent trend in the steam and electricity production has been both to increase the efficiency of the facility and to keep tightening legislation concerning emission limits. The lifetime of energy equipment is greatly influenced by the operating temperature, pressure and operating characteristics. The new conditions lead the operator to more often changes of these parameters, which has negative influence to the facility in terms of service life. Precise knowledge of the facility being operated and the ability to predict the residual life of its key parts in time is therefore necessary. A new methodology for determining the residual life and evaluating problematic situations of medium size boilers was developed at Brno University of Technology. Its approaches and advantages will be presented in this paper. The methodology provides the user with approaches for the lifetime evaluation of an equipment as a whole, based on detailed knowledge of the equipment being investigated and the ongoing damage. Additionally, if the equipment is continuously evaluated, it is possible to extend the inspection interval or to achieve a significantly higher lifetime of the entire equipment, thereby reducing the economic cost. If defined criteria are met, the methodology also allows inclusion of FEM and CFD simulations for achieving higher relevance of the results.

  6. Analysis of the Maritime Inspection Regimes - Are ships over-inspected?

    NARCIS (Netherlands)

    S. Knapp (Sabine); Ph.H.B.F. Franses (Philip Hans)

    2006-01-01

    textabstractThe lack of trust in the maritime industry between all the industry organizations and regulators has created an inspection industry which is heavily controlled by oil majors in order to limit their liability. This report is an introductory part of a PhD project called "The Econometrics

  7. Development of an automatic reactor inspection system

    International Nuclear Information System (INIS)

    Kim, Jae Hee; Eom, Heung Seop; Lee, Jae Cheol; Choi, Yoo Raek; Moon, Soon Seung

    2002-02-01

    Using recent technologies on a mobile robot computer science, we developed an automatic inspection system for weld lines of the reactor vessel. The ultrasonic inspection of the reactor pressure vessel is currently performed by commercialized robot manipulators. Since, however, the conventional fixed type robot manipulator is very huge, heavy and expensive, it needs long inspection time and is hard to handle and maintain. In order to resolve these problems, we developed a new automatic inspection system using a small mobile robot crawling on the vertical wall of the reactor vessel. According to our conceptual design, we developed the reactor inspection system including an underwater inspection robot, a laser position control subsystem, an ultrasonic data acquisition/analysis subsystem and a main control subsystem. We successfully carried out underwater experiments on the reactor vessel mockup, and real reactor ready for Ulchine nuclear power plant unit 6 at Dusan Heavy Industry in Korea. After this project, we have a plan to commercialize our inspection system. Using this system, we can expect much reduction of the inspection time, performance enhancement, automatic management of inspection history, etc. In the economic point of view, we can also expect import substitution more than 4 million dollars. The established essential technologies for intelligent control and automation are expected to be synthetically applied to the automation of similar systems in nuclear power plants

  8. Maximising safety in the boiler house.

    Science.gov (United States)

    Derry, Carr

    2013-03-01

    Last month's HEJ featured an article, the second in our new series of guidance pieces aimed principally at Technician-level engineers, highlighting some of the key steps that boiler operators can take to maximise system performance and efficiency, and thus reduce running both costs and carbon footprint. In the third such article, Derry Carr, C.Env, I.Eng, BSc (Hons), M.I.Plant.E., M.S.O.E., technical manager & group gas manager at Dalkia, who is vice-chairman of the Combustion Engineering Association, examines the key regulatory and safety obligations for hospital energy managers and boiler technicians, a number of which have seen changes in recent years with revision to guidance and other documentation.

  9. Recovery boiler model; Soodakattilan kehitystyoe III

    Energy Technology Data Exchange (ETDEWEB)

    Janka, K.; Ylitalo, M.; Sundstroem, K.; Helke, R.; Heinola, M. [Kvaerner Pulping Oy, Tampere (Finland)

    1997-10-01

    The recovery boiler model was further tested and developed. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. During 1996 the formation of CH{sub 4} during pyrolysis and release of sulfur was included to the model. Further the formation of NO from fuel nitrogen and formation of thermal- NO were included to the model using Arrhenius type reaction rate equations. The calculated results are realistic and the model is used as a tool to find out methods to increase the efficiency and availability and decrease the emissions. Analysing the results of the earlier field study of 8 boilers showed that the furnace heat load, fuming rate, find the black liquor composition have influence on the enrichment of the potassium to the fly ash. (orig.)

  10. Biomass Cofiring in Coal-Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    2004-06-01

    Cofiring biomass-for example, forestry residues such as wood chips-with coal in existing boilers is one of the easiest biomass technologies to implement in a federal facility. The current practice is to substitute biomass for up to 20% of the coal in the boiler. Cofiring has many benefits: it helps to reduce fuel costs as well as the use of landfills, and it curbs emissions of sulfur oxide, nitrogen oxide, and the greenhouse gases associated with burning fossil fuels. This Federal Technology Alert was prepared by the Department of Energy's Federal Energy Management Program to give federal facility managers the information they need to decide whether they should pursue biomass cofiring at their facilities.

  11. Stationary Engineers Apprenticeship. Related Training Modules. 12.1-12.9. Boilers.

    Science.gov (United States)

    Lane Community Coll., Eugene, OR.

    This learning module, one in a series of 20 related training modules for apprentice stationary engineers, deals with boilers. Addressed in the individual instructional packages included in the module are the following topics: firetube and watertube boilers; boiler construction; procedures for operating and cleaning boilers; and boiler fittings,…

  12. 46 CFR 52.25-7 - Electric boilers (modifies PEB-1 through PEB-19).

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Electric boilers (modifies PEB-1 through PEB-19). 52.25... ENGINEERING POWER BOILERS Other Boiler Types § 52.25-7 Electric boilers (modifies PEB-1 through PEB-19). Electric boilers required to comply with this part must meet the applicable provisions in this part and the...

  13. Circulating fluidized bed boilers design and operations

    CERN Document Server

    Basu, Prabir

    1991-01-01

    This book provides practicing engineers and students with insight into the design and operation of circulating fluidized bed (CFB) boilers. Through a combination of theoretical concepts and practical experience, this book gives the reader a basic understanding of the many aspects of this subject.Important environmental considerations, including solid waste disposal and predicted emissions, are addressed individually in separate chapters. This book places an emphasis on combustion, hydrodynamics, heat transfer, and material issues, and illustrates these concepts with numerous examples of pres

  14. Chromate dermatitis from a boiler lining.

    Science.gov (United States)

    Rycroft, R J; Calnan, C D

    1977-08-01

    Chromate dermatitis is described in a mechanical fitter working inside boiler combustion chambers. A source of hexavalent chromate is traced to the action of the heat and alkaline fuel ash on trivalent chrome ore in parts of the refractory lining. Removal of the patient from this contact has resulted in almost complete clearing of his dermatitis, without any relapse, during a 9-month follow-up period.

  15. Study of the possibility of thermal utilization of contaminated water in low-power boilers

    Science.gov (United States)

    Roslyakov, P. V.; Proskurin, Y. V.; Zaichenko, M. N.

    2017-09-01

    The utilization of water contaminated with oil products is a topical problem for thermal power plants and boiler houses. It is reasonable to use special water treatment equipment only for large power engineering and industry facilities. Thermal utilization of contaminated water in boiler furnaces is proposed as an alternative version of its utilization. Since there are hot-water fire-tube boilers at many enterprises, it is necessary to study the possibility of thermal utilization of water contaminated with oil products in their furnaces. The object of this study is a KV-GM-2.0 boiler with a heating power of 2 MW. The pressurized burner developed at the Moscow Power Engineering Institute, National Research University, was used as a burner device for supplying liquid fuel. The computational investigations were performed on the basis of the computer simulation of processes of liquid fuel atomization, mixing, ignition, and burnout; in addition, the formation of nitrogen oxides was simulated on the basis of ANSYS Fluent computational dynamics software packages, taking into account radiative and convective heat transfer. Analysis of the results of numerical experiments on the combined supply of crude oil and water contaminated with oil products has shown that the thermal utilization of contaminated water in fire-tube boilers cannot be recommended. The main causes here are the impingement of oil droplets on the walls of the flame tube, as well as the delay in combustion and increased emissions of nitrogen oxides. The thermal utilization of contaminated water combined with diesel fuel can be arranged provided that the water consumption is not more than 3%; however, this increases the emission of nitrogen oxides. The further increase in contaminated water consumption will lead to the reduction of the reliability of the combustion process.

  16. [Emission Characteristics of Water-Soluble Ions in Fumes of Coal Fired Boilers in Beijing].

    Science.gov (United States)

    Hu, Yue-qi; Ma, Zhao-hui; Feng, Ya-jun; Wang, Chen; Chen, Yuan-yuan; He, Ming

    2015-06-01

    Selecting coal fired boilers with typical flue gas desulfurization and dust extraction systems in Beijing as the study objects, the issues and characteristics of the water-soluble ions in fumes of coal fired boilers and theirs influence factors were analyzed and evaluated. The maximum mass concentration of total water-soluble ions in fumes of coal fired boilers in Beijing was 51.240 mg x m(-3) in the benchmark fume oxygen content, the minimum was 7.186 mg x m(-3), and the issues of the water-soluble ions were uncorrelated with the fume moisture content. SO4(2-) was the primary characteristic water-soluble ion for desulfurization reaction, and the rate of contribution of SO4(2-) in total water-soluble ions ranged from 63.8% to 81.0%. F- was another characteristic water-soluble ion in fumes of thermal power plant, and the rate of contribution of F- in total water-soluble ions ranged from 22.2% to 32.5%. The fume purification technologies significantly influenced the issues and the emission characteristics of water-soluble ions in fumes of coal fired boilers. Na+ was a characteristic water-soluble ion for the desulfurizer NaOH, NH4+ and NO3+ were characteristic for the desulfurizer NH4HCO3, and Mg2+ was characteristic for the desulfurizer MgO, but the Ca2+ emission was not increased by addition of the desulfurizer CaO or CaCO3 The concentrations of NH4+ and NO3- in fumes of thermal power plant were lower than those in fumes of industrial or heating coal fired boilers. The form of water-soluble ions was significantly correlated with fume temperature. The most water-soluble ions were in superfine state at higher fume temperature and were not easily captured by the filter membrane.

  17. CFD simulation of the combustion process of the low-emission vortex boiler

    Science.gov (United States)

    Chernov, A. A.; Maryandyshev, P. A.; Pankratov, E. V.; Lubov, V. K.

    2017-11-01

    Domestic heat and power engineering needs means and methods for optimizing the existing boiler plants in order to increase their technical, economic and environmental work. The development of modern computer technology, methods of numerical modeling and specialized software greatly facilitates the solution of many emerging problems. CFD simulation allows to obtaine precise results of thermochemical and aerodynamic processes taking place in the furnace of boilers in order to optimize their operation modes and develop directions for their modernization. The paper presents the results of simulation of the combustion process of a low-emission vortex coal boiler of the model E-220/100 using the software package Ansys Fluent. A hexahedral grid with a number of 2 million cells was constructed for the chosen boiler model. A stationary problem with a two-phase flow was solved. The gaseous components are air, combustion products and volatile substances. The solid phase is coal particles at different burnup stages. The Euler-Lagrange approach was taken as a basis. Calculation of the coal particles trajectories was carried out using the Discrete Phase Model which distribution of the size particle of coal dust was accounted for using the Rosin-Rammler equation. Partially Premixed combustion model was used as the combustion model which take into account elemental composition of the fuel and heat analysis. To take turbulence into account, a two-parameter k-ε model with a standard wall function was chosen. Heat transfer by radiation was calculated using the P1-approximation of the method of spherical harmonics. The system of spatial equations was numerically solved by the control volume method using the SIMPLE algorithm of Patankar and Spaulding. Comparison of data obtained during the industrial-operational tests of low-emission vortex boilers with the results of mathematical modeling showed acceptable convergence of the tasks of this level, which confirms the adequacy of the

  18. News from the Library: A new key reference work for the engineer: ASME's Boiler and Pressure Vessel Code at the CERN Library

    CERN Multimedia

    CERN Library

    2011-01-01

    The Library is aiming at offering a range of constantly updated reference books, to cover all areas of CERN activity. A recent addition to our collections strengthens our offer in the Engineering field.   The CERN Library now holds a copy of the complete ASME Boiler and Pressure Vessel Code, 2010 edition. This code establishes rules of safety governing the design, fabrication, and inspection of boilers and pressure vessels, and nuclear power plant components during construction. This document is considered worldwide as a reference for mechanical design and is therefore important for the CERN community. The Code published by ASME (American Society of Mechanical Engineers) is kept current by the Boiler and Pressure Committee, a volunteer group of more than 950 engineers worldwide. The Committee meets regularly to consider requests for interpretations, revision, and to develop new rules. The CERN Library receives updates and includes them in the volumes until the next edition, which is expected to ...

  19. Testing Header Component of Electricity Power Industry Boiler

    International Nuclear Information System (INIS)

    Soedardjo, S.A; Andryansyah, B; Artahari, Dewi; Natsir, Muhammad; Triyadi, Ari; Farokhi

    2000-01-01

    Testing of header component of Suralaya Unit II electricity power by replication method has been carried out. That header component is cross over pipe which interconnection between Primary and Superheater Outlet Header Secondary Superheater Outlet Header with the operation time over 14 years. The main composition of cross over pipe is 2 1/4 Cr 1 Mo or frequently specified as ferritique steel. The replication testing shown that the damage classification on those cross over pipe in A class based on failure classification from Neubauer and Wedel. Simple calculation in favor of cross over pipe remaining lifetime is about 16.5 years moreover

  20. Boiler systems for nuclear powered reactors

    International Nuclear Information System (INIS)

    Cook, R.K.; George, B.V.

    1979-01-01

    A power generating plant which comprises a heat source, at least one main steam turbine and at least one main boiler heated by heat from the heat source and providing the steam to drive the turbine, comprises additionally at least one further steam turbine, smaller than the main turbine, and at least one further boiler, of lower capacity than the main boiler, and heated from the same heat source and providing steam for the further turbine. Particularly advantageous in nuclear power stations, where the heat source is a nuclear reactor, the invention enables peak loads, above the normal continuous rating of the main generators driven by the main turbines, to be met by the further turbine(s) and one or more further generators driven thereby. This enables the main turbines to be freed from the thermal stresses of rapid load changes, which stresses are more easily accommodated by the smaller and thus more tolerant further turbine(s). Thus auxiliary diesel-driven or other independent power plant may be made partly or wholly unnecessary. Further, low-load running which would be inefficient if achieved by means of the main turbine(s), can be more efficiently effected by shutting them down and using the smaller further turbine(s) instead. These latter may also be used to provide independent power for servicing the generating plant during normal operation or during emergency or other shutdown, and in this latter case may also serve as a heat sink for the shutdown reactor

  1. Improvements in televisual and photographic inspections of AGRs

    International Nuclear Information System (INIS)

    Hayter, R.; Wadsworth, A.

    1988-01-01

    The visual inspection techniques and equipment used at AGR Power Stations have been improved and updated in the light of need and technological advance, new equipment being developed and introduced where necessary. Specifically this report covers the development and use of: a short TRIUMPH compatible photographic camera 600 mm long x 75 mm dia taking 50 shots on a 35 mm film; a 240 mm dia photographic pod taking high quality 70 mm format photographs of large in-reactor volumes; a photographic camera of cross section 37 x 17 mm for the inspection of helically wound AGR boilers and the subsequent development of this latter device into a state of the art TV inspection camera. (author)

  2. High Temperature Behavior of Cr3C2-NiCr Coatings in the Actual Coal-Fired Boiler Environment

    Science.gov (United States)

    Bhatia, Rakesh; Sidhu, Hazoor Singh; Sidhu, Buta Singh

    2015-03-01

    Erosion-corrosion is a serious problem observed in steam-powered electricity generation plants, and industrial waste incinerators. In the present study, four compositions of Cr3C2-(Ni-20Cr) alloy coating powder were deposited by high-velocity oxy-fuel spray technique on T-91 boiler tube steel. The cyclic studies were performed in a coal-fired boiler at 1123 K ± 10 K (850 °C ± 10 °C). X-ray diffraction, scanning electron microscopy/energy dispersive X-ray analysis and elemental mapping analysis techniques were used to analyze the corrosion products. All the coatings deposited on T-91 boiler tube steel imparted hot corrosion resistance. The 65 pctCr3C2 -35 pct (Ni-20Cr)-coated T-91 steel sample performed better than all other coated samples in the given environment.

  3. Influence of declivitous secondary air on combustion characteristics of a down-fired 300-MWe utility boiler

    Energy Technology Data Exchange (ETDEWEB)

    Zhengqi Li; Feng Ren; Zhichao Chen; Zhao Chen; Jingjie Wang [Harbin Institute of Technology, Harbin (China). School of Energy Science and Engineering

    2010-02-15

    Industrial experiments were performed with a 300-MWe full-scale down-fired boiler. New data is reported for (i) gas temperature distributions within the primary air and coal mixture flows, (ii) gas compositions, such as O{sub 2}, CO, CO{sub 2} and NOx, and (iii) gas temperatures within the near-wall region. The data complements previously-obtained data from the same utility boiler before being modified by declination of the F-tier secondary air. By directing secondary air under the arches, the region where the primary air and pulverized coal mixture is ignited is brought forward within the boiler. Gas temperatures rose in the fuel-burning zone and fell in the fuel-burnout zone. As a result the quantity of unburned carbon in fly ash and the gas temperature at the furnace outlet were both lowered. 20 refs., 7 figs., 2 tabs.

  4. Noncontacting Optical Measurement And Inspection Systems

    Science.gov (United States)

    Asher, Jeffrey A.; Jackson, Robert L.

    1986-10-01

    Product inspection continues to play a growing role in the improvement of quality and reduction of scrap. Recent emphasis on precision measurements and in-process inspection have been a driving force for the development of noncontacting sensors. Noncontacting sensors can provide long term, unattended use due to the lack of sensor wear. Further, in applications where, sensor contact can damage or geometrically change the part to be measured or inspected, noncontacting sensors are the only technical approach available. MTI is involved in the development and sale of noncontacting sensors and custom inspection systems. This paper will review the recent advances in noncontacting sensor development. Machine vision and fiber optics sensor systems are finding a wide variety of industrial inspection applications. This paper will provide detailed examples of several state-of-the-art applications for these noncontacting sensors.

  5. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Rowley, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Schroeder, D. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Brand, L. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States)

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

  6. Modelling, simulating and optimizing boiler heating surfaces and evaporator circuits

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    A model for optimizing the dynamic performance of boiler have been developed. Design variables related to the size of the boiler and its dynamic performance have been defined. The object function to be optimized takes the weight of the boiler and its dynamic capability into account. As constraints...... for the optimization a dynamic model for the boiler is applied. Furthermore a function for the value of the dynamic performance is included in the model. The dynamic models for simulating boiler performance consists of a model for the flue gas side, a model for the evaporator circuit and a model for the drum....... The dynamic model has been developed for the purpose of determining boiler material temperatures and heat transfer from the flue gas side to the water-/steam side in order to simulate the circulation in the evaporator circuit and hereby the water level fluctuations in the drum. The dynamic model has been...

  7. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G.; Hulsizer, P. [Welding Services Inc., Norcross, GA (United States); Brooks, R. [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1998-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  8. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G; Hulsizer, P [Welding Services Inc., Norcross, GA (United States); Brooks, R [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1999-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  9. Behavioral study solar boilers 1994. Summary. Part 2 (households)

    International Nuclear Information System (INIS)

    Visser, J.M.

    1995-04-01

    The aim of the Dutch national solar boiler campaign of NOVEM and Holland Solar is to realize the installation of 300,000 solar boilers in the Netherlands in the year 2010. In 1995 10,000 boilers were installed. More knowledge of the decision making process and the backgrounds and motives of (potential) buyers is required. From September 1994 to March 1995 a survey has been carried out of the decision making processes in households and housing corporations. The most important results, conclusions and recommendations of the survey are summarized in this report. The parameters that can influence the decision whether to purchase a solar boiler or not are knowledge about the solar boiler, the attitude towards the solar boiler and towards the use of energy and the environment, risk perception, social aspects, information retrieval behavior, constraints, and socio-economic aspects. 44 tabs

  10. NOx PREDICTION FOR FBC BOILERS USING EMPIRICAL MODELS

    Directory of Open Access Journals (Sweden)

    Jiří Štefanica

    2014-02-01

    Full Text Available Reliable prediction of NOx emissions can provide useful information for boiler design and fuel selection. Recently used kinetic prediction models for FBC boilers are overly complex and require large computing capacity. Even so, there are many uncertainties in the case of FBC boilers. An empirical modeling approach for NOx prediction has been used exclusively for PCC boilers. No reference is available for modifying this method for FBC conditions. This paper presents possible advantages of empirical modeling based prediction of NOx emissions for FBC boilers, together with a discussion of its limitations. Empirical models are reviewed, and are applied to operation data from FBC boilers used for combusting Czech lignite coal or coal-biomass mixtures. Modifications to the model are proposed in accordance with theoretical knowledge and prediction accuracy.

  11. NRC inspection alternatives. A study report

    International Nuclear Information System (INIS)

    Conver, S.K.; Legasey, E.E.; LeDoux, J.C.; Rehfuss, C.

    1977-04-01

    IE's efforts in pursuing various resident inspection concepts are consistent with the stated interests of the new Administration in improving federal oversight of the nuclear industry. Four alternative resident inspection concepts are described and evaluated vis-a-vis the current program. The concept of full-time onsite inspectors as a preferred alternative is discussed. The tasks necessary to implement this preferred alternative are described

  12. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  13. Between the boiler and buffer tank; Zwischen Kessel und Speicher

    Energy Technology Data Exchange (ETDEWEB)

    Ertmer, Katharina

    2013-08-06

    Some manufacturers offer new heating pump groups for return temperature raising for solid-fuel boilers. [German] Einige Hersteller bieten neue Heizungspumpengruppen zur Ruecklauftemperaturanhebung bei Festbrennstoffkesseln an.

  14. Simulation and testing of a new condensing boiler

    International Nuclear Information System (INIS)

    Rosa, L.; Tosato, R.

    1987-01-01

    The paper describes a new condensing boiler, characterized by the evacuation of flue-gases by natural draft. The best result is the consequent simplification of manufacturing, hook-up and operation of the boiler. Seasonal efficiency of the boiler, which operates with flue-gases conditioning to assure natural draft, rests about at same levels as for conventional condensing boilers. The authors emphasize the difficulty of simulate natural draft mechanism by mathematics because, in this case, flow of flue-gases and air at the draft diverter is strongly three-dimensional

  15. Automated Inspection of Aircraft

    Science.gov (United States)

    1998-04-01

    This report summarizes the development of a robotic system designed to assist aircraft inspectors by remotely deploying non-destructive inspection (NDI) sensors and acquiring, processing, and storing inspection data. Carnegie Mellon University studie...

  16. Optimising import phytosanitary inspection

    NARCIS (Netherlands)

    Surkov, I.

    2007-01-01

    Keywords: quarantine pest, plant health policy, optimization, import phytosanitary inspection, ‘reduced checks’, optimal allocation of resources, multinomial logistic regression, the Netherlands World trade is a major vector of spread of quarantine plant pests. Border phytosanitary inspection

  17. Technical and economic feasibility of alternative fuel use in process heaters and small boilers

    Energy Technology Data Exchange (ETDEWEB)

    1980-02-01

    The technical and economic feasibility of using alternate fuels - fuels other than oil and natural gas - in combustors not regulated by the Powerplant and Industrial Fuel Use Act of 1978 (FUA) was evaluated. FUA requires coal or alternate fuel use in most large new boilers and in some existing boilers. Section 747 of FUA authorizes a study of the potential for reduced oil and gas use in combustors not subject to the act: small industrial boilers with capacities less than 100 MMBtu/hr, and process heat applications. Alternative fuel use in combustors not regulated by FUA was examined and the impact of several measures to encourage the substitution of alternative fuels in these combustors was analyzed. The primary processes in which significant fuel savings can be achieved are identified. Since feedstock uses of oil and natural gas are considered raw materials, not fuels, feedstock applications are not examined in this analysis. The combustors evaluated in this study comprise approximately 45% of the fuel demand projected in 1990. These uses would account for more than 3.5 million barrels per day equivalent fuel demand in 1990.

  18. Management of energy-save and environment on the boiler system

    International Nuclear Information System (INIS)

    Ishiyama, Toru; Asano, Naoki; Kawasaki, Ichio

    2010-02-01

    Tokai Utility Center (TUC) is the facility that products and feeds steam for Tokai Reprocessing Plant (TRP), Plutonium Fuel Production Facility (PFPF), etc. The boiler system needs the management based on the law of 'Industrial safety and Health Act' and 'Act on the Regulation of Nuclear Source Material, Nuclear Fuel Material and Reactors'. In this situation, activity of preservation of environment and energy-save are carried out by means of the improvement of steam generation process and the change of additive to water. Quality assurance procedure has been applied in order to improve the boiler operation continuously. This report describes about various activities of the management, the environment, the energy-saving, and a future action. (author)

  19. Challenges in sensor development for the electric utility industry

    Science.gov (United States)

    Ward, Barry H.

    1999-01-01

    The electric utility industry is reducing operating costs in order to prepare for deregulation. The reduction in operating cost has meant a reduction in manpower. The ability to utilize remaining maintenance staff more effectively and to stay competitive in a deregulated environment has therefore become critical. In recent years, the industry has moved away from routine or periodic maintenance to predictive or condition based maintenance. This requires the assessment of equipment condition by frequent testing and inspection; a requirement that is incompatible with cost reduction. To overcome this dilemma, industry trends are toward condition monitoring, whereby the health of apparatus is monitored continuously. This requires the installation of sensors hr transducers on power equipment and the data taken forwarded to an intelligent device for further processing. These devices then analyze the data and make evaluations based on parameter levels or trends, in an attempt to predict possible deterioration. This continuous monitoring allows the electric utility to schedule maintenance on an as needed basis. The industry has been faced with many challenges in sensor design. The measurement of physical, chemical and electrical parameters under extreme conditions of electric fields, magnetic fields, temperature, corrosion, etc. is extensive. This paper will give an overview of these challenges and the solutions adopted for apparatus such as power transformers, circuit breakers, boilers, cables, batteries, and rotating machinery.

  20. Technical objectives of inspection

    International Nuclear Information System (INIS)

    Sorenson, R.J.; Stewart, K.B.; Schneider, R.A.

    1976-01-01

    The various technical objectives of inspection are discussed in a very general manner. The discussion includes how the inspection function is related to the assumed threat, the various degrees of assurance and reliance on criteria, and the hierarchy of assurance which is obtained from the various types or levels of inspection

  1. Software Formal Inspections Guidebook

    Science.gov (United States)

    1993-01-01

    The Software Formal Inspections Guidebook is designed to support the inspection process of software developed by and for NASA. This document provides information on how to implement a recommended and proven method for conducting formal inspections of NASA software. This Guidebook is a companion document to NASA Standard 2202-93, Software Formal Inspections Standard, approved April 1993, which provides the rules, procedures, and specific requirements for conducting software formal inspections. Application of the Formal Inspections Standard is optional to NASA program or project management. In cases where program or project management decide to use the formal inspections method, this Guidebook provides additional information on how to establish and implement the process. The goal of the formal inspections process as documented in the above-mentioned Standard and this Guidebook is to provide a framework and model for an inspection process that will enable the detection and elimination of defects as early as possible in the software life cycle. An ancillary aspect of the formal inspection process incorporates the collection and analysis of inspection data to effect continual improvement in the inspection process and the quality of the software subjected to the process.

  2. Increase of energy efficiency in proportional adjusting of flow rate in the boiler circuit

    OpenAIRE

    Artamonov Pavel A.; Kurilenko Nikolai I.; Mamontov Gennady Ya.

    2017-01-01

    The article presents the results of theoretical studies in the field of the boiler circuit operating modes for the boiler rooms operating by the independent heat supply scheme. The 3D model of a boiler circuit for a boiler room with 3 MW rated output was developed, based on which there was made an estimation of the boiler pump performance indicators. There is proposed a method for reducing energy costs for the operation of the pumping equipment of the boiler circuit.

  3. The contribution of inspection to the management of risk

    Energy Technology Data Exchange (ETDEWEB)

    Baron, J. [Folville Consulting Inc., Ontario (Canada)

    2016-01-15

    Over the recent several years, the nuclear power industry has moved to designing in-service inspection programs based on plant risk analyses. This has led to significant reduction in the amount of inspections required thereby reducing the cost of the inspection process itself but, more significantly, the cost due to plant downtime. Inspection has no impact on the consequence of failure but, rather, mitigates risk through reduction in the probability of failure. In so doing, it is important to consider the reliability of inspections, how reliability may be improved through deployment of automation but consideration must also be given to human factors with respect to achieving and reporting correct results. (author)

  4. Thermographic inspection of pipes, tanks, and containment liners

    Energy Technology Data Exchange (ETDEWEB)

    Renshaw, Jeremy B., E-mail: jrenshaw@epri.com; Muthu, Nathan [Electric Power Research Institute, 1300 West WT Harris Blvd., Charlotte, NC 28262 (United States); Lhota, James R.; Shepard, Steven M., E-mail: sshepard@thermalwave.com [Thermal Wave Imaging, 845 Livernois St., Ferndale, MI 48220 (United States)

    2015-03-31

    Nuclear power plants are required to operate at a high level of safety. Recent industry and license renewal commitments aim to further increase safety by requiring the inspection of components that have not traditionally undergone detailed inspected in the past, such as tanks and liners. NEI 09-14 requires the inspection of buried pipes and tanks while containment liner inspections are required as a part of license renewal commitments. Containment liner inspections must inspect the carbon steel liner for defects - such as corrosion - that could threaten the pressure boundary and ideally, should be able to inspect the surrounding concrete for foreign material that could be in contact with the steel liner and potentially initiate corrosion. Such an inspection requires a simultaneous evaluation of two materials with very different material properties. Rapid, yet detailed, inspection results are required due to the massive size of the tanks and containment liners to be inspected. For this reason, thermal NDE methods were evaluated to inspect tank and containment liner mockups with simulated defects. Thermographic Signal Reconstruction (TSR) was utilized to enhance the images and provide detailed information on the sizes and shapes of the observed defects. The results show that thermographic inspection is highly sensitive to the defects of interest and is capable of rapidly inspecting large areas.

  5. Deposit Probe Measurements in Large Biomass-Fired Grate Boilers and Pulverized-Fuel Boilers

    DEFF Research Database (Denmark)

    Hansen, Stine Broholm; Jensen, Peter Arendt; Jappe Frandsen, Flemming

    2014-01-01

    A number of full-scale deposit probe measuring campaigns conducted in grate-fired and suspension-fired boilers, fired with biomass, have been reviewed and compared. The influence of operational parameters on the chemistry of ash and deposits, on deposit build-up rates, and on shedding behavior has...... of the deposits formed is determined by the fly ash composition and the flue gas temperature; increases in the local flue gas temperature lead to higher contents of Si and Ca and lower contents of Cl in the deposits. The net deposit build-up rates in grate-fired and suspension-fired boilers are at similar levels....../wood-firing in suspension-fired boilers, shedding occurred by debonding with incomplete removal at flue gas temperatures of 600–1000 °C and by debonding with complete removal during wood-firing in suspension-fired boilers at high flue gas temperatures (1300 °C). Shedding events were not observed during wood suspension...

  6. Randomization of inspections

    International Nuclear Information System (INIS)

    Markin, J.T.

    1989-01-01

    As the numbers and complexity of nuclear facilities increase, limitations on resources for international safeguards may restrict attainment of safeguards goals. One option for improving the efficiency of limited resources is to expand the current inspection regime to include random allocation of the amount and frequency of inspection effort to material strata or to facilities. This paper identifies the changes in safeguards policy, administrative procedures, and operational procedures that would be necessary to accommodate randomized inspections and identifies those situations where randomization can improve inspection efficiency and those situations where the current nonrandom inspections should be maintained. 9 refs., 1 tab

  7. Direct recovery of boiler residue by combustion synthesis.

    Science.gov (United States)

    Nourbaghaee, Homan; Ghaderi Hamidi, Ahmad; Pourabdoli, Mahdi

    2018-04-01

    Boiler residue (BR) of thermal power plants is one of the important secondary sources for vanadium production. In this research, the aluminothermic self-propagating high-temperature synthesis (SHS) was used for recovering the transition metals of BR for the first time. The effects of extra aluminum as reducing agent and flux to aluminum ratio (CaO/Al) were studied and the efficiency of recovery and presence of impurities were measured. Aluminothermic reduction of vanadium and other metals was carried out successfully by SHS without any foreign heat source. Vanadium, iron, and nickel principally were reduced and gone into metallic master alloy as SHS product. High levels of efficiency (>80%) were achieved and the results showed that SHS has a great potential to be an industrial process for BR recovery. SHS produced two useful products. Metallic master alloy and fused glass slag that is applicable for ceramic industries. SHS can also neutralize the environmental threats of BR by a one step process. Copyright © 2018 Elsevier Ltd. All rights reserved.

  8. CFD modeling of a boiler's tubes rupture

    International Nuclear Information System (INIS)

    Rahimi, Masoud; Khoshhal, Abbas; Shariati, Seyed Mehdi

    2006-01-01

    This paper reports the results of a study on the reason for tubes damage in the superheater Platen section of the 320 MW Bisotoun power plant, Iran. The boiler has three types of superheater tubes and the damage occurs in a series of elbows belongs to the long tubes. A three-dimensional modeling was performed using an in-house computational fluid dynamics (CFD) code in order to explore the reason. The code has ability of simultaneous solving of the continuity, the Reynolds-Averaged Navier-Stokes (RANS) equations and employing the turbulence, combustion and radiation models. The whole boiler including; walls, burners, air channels, three types of tubes, etc., was modeled in the real scale. The boiler was meshed into almost 2,000,000 tetrahedral control volumes and the standard k-ε turbulence model and the Rosseland radiation model were used in the model. The theoretical results showed that the inlet 18.9 MPa saturated steam becomes superheated inside the tubes and exit at a pressure of 17.8 MPa. The predicted results showed that the temperature of the steam and tube's wall in the long tubes is higher than the short and medium size tubes. In addition, the predicted steam mass flow rate in the long tube was lower than other ones. Therefore, it was concluded that the main reason for the rupture in the long tubes elbow is changing of the tube's metal microstructure due to working in a temperature higher than the design temperature. In addition, the structural fatigue tension makes the last elbow of the long tube more ready for rupture in comparison with the other places. The concluded result was validated by observations from the photomicrograph of the tube's metal samples taken from the damaged and undamaged sections

  9. An adaptation of the Citrosolv process to remove different types of deposits in boilers of a thermo-electric power plant

    International Nuclear Information System (INIS)

    Ferreira, V.C.

    1985-01-01

    During the inspection of a power station boiler was find out a high amount of scale/deposits on the tubes surface (> 100 mg/cm 2 ). The scale/deposits constituents determined in chemical analysis, X-ray fluorescence and X-ray diffraction were iron, copper, calcium, magnesium, phosphorus and silicon. A chemical cleaning based on a small change of Citrosolv process, was used to remove those scale/deposits with sucess. (Author) [pt

  10. Multiloop control of a drum boiler

    Directory of Open Access Journals (Sweden)

    Alena Kozáková

    2014-05-01

    Full Text Available The Equivalent Subsystems Method (ESM (Kozáková et al., 2011 is methodology of decentralized controller design in the frequency domain which allows designing local controllers using any SISO frequency domain method. The paper deals with the digital ESM version where digital local PID controllers guaranteeing required performance for the full system are designed for individual equivalent subsystems using the practice-oriented Sine-wave method (Bucz et al., 2012. The proposed decentralized controller design procedure was verified on the nonlinear benchmark drum boiler simulation model (Morilla, 2012.

  11. Nuclear reactors with auxiliary boiler circuit

    International Nuclear Information System (INIS)

    George, B.V.; Cook, R.K.

    1976-01-01

    A gas-cooled nuclear reactor has a main circulatory system for the gaseous coolant incorporating one or more main energy converting units, such as gas turbines, and an auxiliary circulatory system for the gaseous coolant incorporating at least one steam generating boiler arranged to be heated by the coolant after its passage through the reactor core to provide steam for driving an auxiliary steam turbine, such an arrangement providing a simplified start-up procedure also providing emergency duties associated with long term heat removal on reactor shut down

  12. Test of a small domestic boiler using different pellets

    International Nuclear Information System (INIS)

    Dias, J.; Costa, M.; Azevedo, J.L.T.

    2004-01-01

    This paper presents results from an experimental study performed on a 13 kW th commercial domestic boiler using pellets as fuel. Four different types of pellets were used and, for each one, the boiler was tested as a function of its capacity and the fan regulation affecting excess air. Measurements were performed for boiler heat load, pellet consumption rate, flue-gas temperature and composition. Mass balances allowed the calculation of the flue-gas flow rate and associated heat losses. Losses from incomplete combustion have also been quantified. Under boiler steady-state conditions the flue-gas O 2 concentration changes with boiler load and ventilation due to the regulation scheme of the boiler. Flue-gas CO shows a minimum for values of O 2 in the flue-gases of about 13%. NO x emissions are independent of excess air for low values of nitrogen in the fuel whereas, for larger values, NO x emissions increase with the O 2 present in the combustion products. The fractional conversion of the pellet nitrogen into NO x is in line with literature data. The boiler start-up was characterised by the temperature evolution inside and above the bed showing the propagation of combustion in the bed during about 10 min. During boiler start-up, a maximum in CO emissions was observed which is associated with the maximum combustion intensity, as typified by the flue-gas O 2 concentration and temperature, regardless the pellet type. (Author)

  13. CFD investigation of flow through internally riffled boiler tubes

    DEFF Research Database (Denmark)

    Rasmussen, Christian; Houbak, Niels; Sørensen, Jens Nørkær

    1997-01-01

    In this paper we show how to model the swirling flow in an internally riffled boiler tube. The flow field is visualized and the results are compared with measurements.......In this paper we show how to model the swirling flow in an internally riffled boiler tube. The flow field is visualized and the results are compared with measurements....

  14. 30 CFR 77.411 - Compressed air and boilers; general.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Compressed air and boilers; general. 77.411 Section 77.411 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR COAL MINE... COAL MINES Safeguards for Mechanical Equipment § 77.411 Compressed air and boilers; general. All...

  15. Assessment of Some Performance Characteristics of Refuse Boiler ...

    African Journals Online (AJOL)

    A pioneer palm oil boiler unit, in an immense power self-contained oil mill, impaired by many years of accumulated depreciation, was rebuilt in the pattern of a design-out scheme aimed primarily at rehabilitating the entire boiler system to a state of functionality. The research work studied the pre-maintenance and post ...

  16. Solved and unsolved problems in boiler systems. Learning from accidents

    International Nuclear Information System (INIS)

    Ozawa, Mamoru

    2000-01-01

    This paper begins with a brief review on the similarity law of conventional fossil-fuel-fired boilers. The concept is based on the fact that the heat release due to combustion in the furnace is restricted by the furnace volume but the heat absorption is restricted by the heat transfer surface area. This means that a small-capacity boiler has relatively high specific furnace heat release rate, about 10 MW/m 3 , and on the contrary a large-capacity boiler has lower value. The surface-heat-flux limit is mainly dominated by the CHF inside the water-wall tubes of the boiler furnace, about 350 kW/m 2 . This heat-flux limit is almost the same order independently on the capacity of boilers. For the safety of water-walls, it is essential to retain suitable water circulation, i.e. circulation ratio and velocity of water. This principle is a common knowledge of boiler designer, but actual situation is not the case. Newly designed boilers often suffer from similar accidents, especially burnout due to circulation problems. This paper demonstrates recent accidents encountered in practical boilers, and raises problems of rather classical but important two-phase flow and heat transfer. (author)

  17. Thermomechanical finite element analysis of hot water boiler structure

    Directory of Open Access Journals (Sweden)

    Živković Dragoljub S.

    2012-01-01

    Full Text Available The paper presents an application of the Finite Elements Method for stress and strain analysis of the hot water boiler structure. The aim of the research was to investigate the influence of the boiler scale on the thermal stresses and strains of the structure of hot water boilers. Results show that maximum thermal stresses appear in the zone of the pipe carrying wall of the first reversing chamber. This indicates that the most critical part of the boiler are weld spots of the smoke pipes and pipe carrying plate, which in the case of significant scale deposits can lead to cracks in the welds and water leakage from the boiler. The nonlinear effects were taken into account by defining the bilinear isotropic hardening model for all boiler elements. Temperature dependency was defined for all relevant material properties, i. e. isotropic coefficient of thermal expansion, Young’s modulus, and isotropic thermal conductivity. The verification of the FEA model was performed by comparing the measured deformations of the hot water boiler with the simulation results. As a reference object, a Viessmann - Vitomax 200 HW boiler was used, with the installed power of 18.2 MW. CAD modeling was done within the Autodesk Inventor, and stress and strain analysis was performed in the ANSYS Software.

  18. Water Boiler Change-Over in Mini-TPP Mode

    Directory of Open Access Journals (Sweden)

    B. A. Bayrashevsky

    2011-01-01

    Full Text Available The paper considers water boiler modernization by its change-over in mini-TPP mode with an expansion tank and a heating turbine of small capacity.  A software complex permitting to evaluate competitive ability of such water boiler modernization in comparison with a cogeneration plant.

  19. Optimization of feed water control for auxiliary boiler

    International Nuclear Information System (INIS)

    Li Lingmao

    2004-01-01

    This paper described the feed water control system of the auxiliary boiler steam drum in Qinshan Phase III Nuclear Power Plant, analyzed the deficiency of the original configuration, and proposed the optimized configuration. The optimized feed water control system can ensure the stable and safe operation of the auxiliary boiler, and the normal operation of the users. (author)

  20. Assessment of the candidate markets for liquid boiler fuels

    Energy Technology Data Exchange (ETDEWEB)

    None

    1979-12-01

    Liquid fuels can be produced from coal in a number of indirect and direct liquefaction processes. While indirect coal liquefaction has been proved commercially outside the United States, most attention in this country has focused on the direct liquefaction processes, which include the processes under examination in this report; namely, the Exxon Donor Solvent (EDS), the H-Coal, and the Solvent Refined Coal (SRC) II processes. The objectives of the study were to: compare the boiler fuels of direct coal liquefaction with residual fuel oil (No. 6 fuel oil) including physical characteristics and environmental hazards, such as carcinogenic characteristics and toxic hazard characteristics; determine whether a boiler fuel market would exist for the coal liquefaction products given their physical characteristics and potential environmental hazards; determine the advantages of utilizing methanol as a boiler fuel on a continuous basis in commercial boilers utilizing existing technology; identify the potential regional candidate markets for direct coal liquefaction products as liquid boiler fuels; determine the distributing and handling costs associated with marketing coal liquefaction products as liquid boiler fuels; determine the current regulatory issues associated with the marketing of coal liquefaction products as boiler fuels; and determine and evaluate other institutional issues associated with the marketing of direct coal liquefaction products as boiler fuels.

  1. Artist - analytical RT inspection simulation tool

    International Nuclear Information System (INIS)

    Bellon, C.; Jaenisch, G.R.

    2007-01-01

    The computer simulation of radiography is applicable for different purposes in NDT such as for the qualification of NDT systems, the prediction of its reliability, the optimization of system parameters, feasibility analysis, model-based data interpretation, education and training of NDT/NDE personnel, and others. Within the framework of the integrated project FilmFree the radiographic testing (RT) simulation software developed by BAM is being further developed to meet practical requirements for inspection planning in digital industrial radiology. It combines analytical modelling of the RT inspection process with the CAD-orientated object description applicable to various industrial sectors such as power generation, railways and others. (authors)

  2. In-service inspection of nuclear power-plant pressure components

    International Nuclear Information System (INIS)

    Lautzenheiser, C.E.

    1976-01-01

    The early light-water-reactor systems for production of commercial power were designed and fabricated in accordance with the codes then being used for fossil-fired power-generating stations with some design changes for increased inspectability during fabrication. Over the past few years, major strides have been made in in-service inspection technology. Work has been under way to determine the reliability of nondestructive testing methods and to develop formal inspection programs throughout the world. The major problems associated with in-service inspection are the scarcity of qualified personnel, the variability in procedures and data recording between inspection agencies, and exposure of inspection personnel to radiation. Further work will be required to more completely mechanize piping inspections to reduce radiation exposure and to standardize inspection procedures, equipment, and certification of personnel. Worldwide attention to the requirements of the American Society of Mechanical Engineers' Boiler and Pressure Vessel Code, the size and integrity of inspection agencies, and efforts such as the development of personnel qualification and certification guides emphasize the importance of in-service inspection to nuclear safety

  3. Strategies for Industrial Multivariable Control

    DEFF Research Database (Denmark)

    Hangstrup, M.

    dynamics and gains strongly depend upon one or more physical parameters characterizing the operating point. This class covers many industrial systems such as airplanes, ships, robots and process control systems. Power plant boilers are representatives for process control systems in general. The dynamics...

  4. Optimisation of Marine Boilers using Model-based Multivariable Control

    DEFF Research Database (Denmark)

    Solberg, Brian

    Traditionally, marine boilers have been controlled using classical single loop controllers. To optimise marine boiler performance, reduce new installation time and minimise the physical dimensions of these large steel constructions, a more comprehensive and coherent control strategy is needed....... This research deals with the application of advanced control to a specific class of marine boilers combining well-known design methods for multivariable systems. This thesis presents contributions for modelling and control of the one-pass smoke tube marine boilers as well as for hybrid systems control. Much...... of the focus has been directed towards water level control which is complicated by the nature of the disturbances acting on the system as well as by low frequency sensor noise. This focus was motivated by an estimated large potential to minimise the boiler geometry by reducing water level fluctuations...

  5. The structure and behavior of salts in kraft recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Backman, R.; Badoi, R.D.; Enestam, S. [Aabo Akademi Univ., Turku (Finland). Combustion Chemistry Research Group

    1997-10-01

    The melting behavior in the salt system (Na,K)(CO{sub 3},SO{sub 4},S,Cl,OH) is investigated by laboratory methods to enhance and further develop a chemical model for salt mixtures with compositions relevant for recovery boilers. The model, based on both literature data and experimental work can be used as (a) submodel in models for the over-all chemistry in recovery boilers and to estimate (b) deposit formation on heat transfer surfaces (fouling), (c) the melting properties of the fly ash, and (d) the smelt bed in recovery boilers. Experimental techniques used are thermal analysis, high temperature microscopy` and scanning electron microscopy. The model is implemented in a global calculation model which can handle both gas phases and condensed phases in the recovery boiler. The model gives a detailed description of the chemical reactions involved in the fume and dust formation in different locations of the flue gas channel in the boiler. (orig.)

  6. Boiling process modelling peculiarities analysis of the vacuum boiler

    Science.gov (United States)

    Slobodina, E. N.; Mikhailov, A. G.

    2017-06-01

    The analysis of the low and medium powered boiler equipment development was carried out, boiler units possible development directions with the purpose of energy efficiency improvement were identified. Engineering studies for the vacuum boilers applying are represented. Vacuum boiler heat-exchange processes where boiling water is the working body are considered. Heat-exchange intensification method under boiling at the maximum heat- transfer coefficient is examined. As a result of the conducted calculation studies, heat-transfer coefficients variation curves depending on the pressure, calculated through the analytical and numerical methodologies were obtained. The conclusion about the possibility of numerical computing method application through RPI ANSYS CFX for the boiling process description in boiler vacuum volume was given.

  7. Advanced process control for solid fuel boilers. Phase 2; Avancerad processtyrning av fastbraensleeldade rostpannor. Etapp 2

    Energy Technology Data Exchange (ETDEWEB)

    Ehleskog, Rickard; Lundborg, Rickard; Schuster, Robert; Wrangensten, Lars [AaF-Energikonsult AB, Stockholm (Sweden)

    2002-04-01

    AaF-Energikonsult AB runs within the research programme 'Applied combustion technology' a bigger project under the title 'Possibilities to improved operation of forest-industrial bark boilers by optimised combustion control'. In the project several measures have been identified, that can help to improve the conditions favourable for the combustion and fluid dynamic, for four selected reference grate boilers and grate boilers in general. The boiler at Billerud's paper mill, which is underlying to this project in several ways, is now being rebuilt. During the modifications of the boiler the existing control system will be modified with modern technique to enable operation with low emissions. The new control system consists of several parts, of witch the IR-based ones for fuel input and grate feeding are two totally separated systems. The pressure of the dome, i.e. the effect of the boiler, is the most superior parameter, and is regulated with the combustion air. Amounts of secondary and tertiary air are quoted to the total combustion airflow. The primary oxygen level is primarily regulated with the tertiary air. But if this won't be done without the tertiary air to diverge from de defined working area, the secondary air will assist. The oxygen set point is constantly decreasing until the CO-level exceeds a defined level. Then, the set point will be momentary increased. CFD-calculations have been performed for the modified boiler in Karlsborg for two different loads. The simulations clearly show that the flue gases have a more even retention time in the modified boiler and that the flow pattern is significantly improved. However, concentration gradients of oxygen and temperature gradients still exist. The conclusion is that there is a potential for further improving of the air and flue gas control strategies. The following new control strategies are proposed in the project based on conventional analyse technology; If the furnace

  8. Biomass boilers: towards a higher efficiency

    International Nuclear Information System (INIS)

    Petitot, Pauline; Signoret, Stephane; Mary, Olivier; Dejeu, Mathieu; Tachet, Jean-Pierre

    2014-01-01

    A set of articles proposes an overview of the situation and perspectives of biomass fuelled boilers in France. As outlined in an interview, professionals are supported by ADEME and the Heat Fund (Fonds Chaleur) for a continuous development of wood-energy in order to reach national objectives for renewable energies by 2020. The next article discusses issues related to wood supply, with some concerns regarding forest exploitation, and needs to find new management ways and to use other sources than forests. The technical status and perspectives of smoke condensation in wood-fuelled boilers are discussed. The example of a malt-house near Issoudun fuelled by biomass since 2013 is presented. Other examples concern a small town of Burgundy which developed and is still improving a heat network, a wood-fuelled heat network in Saint-Denis, and a biomass wood-fuelled heat production plant for the Toulouse University hospital. Graphs indicate evolutions of prices for different wood-based fuel products. The last article outlines the role of forests and the importance of their protection in the struggle against climate change, and discusses problems faced to support this preservation and its financing

  9. Mercury emissions from polish pulverized coalfired boiler

    Directory of Open Access Journals (Sweden)

    Wichliński Michał

    2017-01-01

    Full Text Available The current paper presents the research results carried out at one of Polish power plants at a pulverized hard coal-fired 225 MW unit. The research was carried out at full load of the boiler (100% MCR and focused on analysis of mercury content in the input fuel and limestone sorbent for wet flue gas desulfurization (FGD system, as well as investigation of mercury content in the combustion products, i.e. fly ash, slag, FGD product (gypsum and FGD effluents (waste. Within the framework of the present study the concentration of mercury vapor in the exhaust gas was also investigated. The analysis was performed using Lumex RA-915+ spectrometer with an attachment (RP-91C. The measurements were carried out at three locations, i.e. before the electrostatic precipitator (ESP, downstream the ESP, and downstream the wet FGD plant. Design of the measurement system allowed to determine both forms of mercury in the flue gas (Hg0 and Hg2+ at all measurement locations.Based on the measurement results the balance of mercury for a pulverized coal (PC boiler was calculated and the amount of mercury was assessed both in the input solids (fuel and sorbent, as well as the gaseous and solids products (flue gas, slag, ash, gypsum and FGD waste.

  10. Code boiler and pressure vessel life assessment

    International Nuclear Information System (INIS)

    Farr, J.R.

    1992-01-01

    In the United States of America and in Canada, laws and controls for determining life assessment for continued operation of equipment exist only for those pressure vessels built to Section III and evaluated according to Section XI. In this presentation, some of those considerations which are made in the USA and Canada for deciding on life or condition assessment of boilers and pressure vessels designed and constructed to other sections of the ASME Boiler and Pressure Vessel Code are reviewed. Life assessment or condition assesssment is essential in determining what is necessary for continued operation. With no ASME rules being adopted by laws or regulations, other than OSHA in the USA and similar environmental controls in Canada, to control life assessment for continued operation, the equipment owner must decide if assessment is to be done and how much to do. Some of those considerations are reviewed along with methods and procedures to make an assessment along with a discussion of where the ASME B and PV Code currently stands regarding continued operation. (orig.)

  11. The Facilitation of a Sustainable Power System: A Practice from Data-Driven Enhanced Boiler Control

    Directory of Open Access Journals (Sweden)

    Zhenlong Wu

    2018-04-01

    Full Text Available An increasing penetration of renewable energy may bring significant challenges to a power system due to its inherent intermittency. To achieve a sustainable future for renewable energy, a conventional power plant is required to be able to change its power output rapidly for a grid balance purpose. However, the rapid power change may result in the boiler operating in a dangerous manner. To this end, this paper aims to improve boiler control performance via a data-driven control strategy, namely Active Disturbance Rejection Control (ADRC. For practical implementation, a tuning method is developed for ADRC controller parameters to maximize its potential in controlling a boiler operating in different conditions. Based on a Monte Carlo simulation, a Probabilistic Robustness (PR index is subsequently formulated to represent the controller’s sensitivity to the varying conditions. The stability region of the ADRC controller is depicted to provide the search space in which the optimal group of parameters is searched for based on the PR index. Illustrative simulations are performed to verify the efficacy of the proposed method. Finally, the proposed method is experimentally applied to a boiler’s secondary air control system successfully. The results of the field application show that the proposed ADRC based on PR can ensure the expected control performance even though it works in a wider range of operating conditions. The field application depicts a promising future for the ADRC controller as an alternative solution in the power industry to integrate more renewable energy into the power grid.

  12. Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Adams, Bradley [Univ. of Utah, Salt Lake City, UT (United States); Davis, Kevin [Univ. of Utah, Salt Lake City, UT (United States); Senior, Constance [Univ. of Utah, Salt Lake City, UT (United States); Shim, Hong Shim [Univ. of Utah, Salt Lake City, UT (United States); Otten, Brydger Van [Univ. of Utah, Salt Lake City, UT (United States); Fry, Andrew [Univ. of Utah, Salt Lake City, UT (United States); Wendt, Jost [Univ. of Utah, Salt Lake City, UT (United States); Eddings, Eric [Univ. of Utah, Salt Lake City, UT (United States); Paschedag, Alan [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Shaddix, Christopher [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Cox, William [Brigham Young Univ., Provo, UT (United States); Tree, Dale [Brigham Young Univ., Provo, UT (United States)

    2013-09-30

    Reaction Engineering International (REI) managed a team of experts from University of Utah, Siemens Energy, Praxair, Vattenfall AB, Sandia National Laboratories, Brigham Young University (BYU) and Corrosion Management Ltd. to perform multi-scale experiments, coupled with mechanism development, process modeling and CFD modeling, for both applied and fundamental investigations. The primary objective of this program was to acquire data and develop tools to characterize and predict impacts of CO{sub 2} flue gas recycle and burner feed design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) inherent in the retrofit of existing coal-fired boilers for oxy-coal combustion. Experimental work was conducted at Sandia National Laboratories’ Entrained Flow Reactor, the University of Utah Industrial Combustion Research Facility, and Brigham Young University. Process modeling and computational fluid dynamics (CFD) modeling was performed at REI. Successful completion of the project objectives resulted in the following key deliverables: 1) Multi-scale test data from 0.1 kW bench-scale, 100 kW and 200 kW laboratory-scale, and 1 MW semi-industrial scale combustors that describe differences in flame characteristics, fouling, slagging and corrosion for coal combustion under air-firing and oxygen-firing conditions, including sensitivity to oxy-burner design and flue gas recycle composition. 2) Validated mechanisms developed from test data that describe fouling, slagging, waterwall corrosion, heat transfer, char burnout and sooting under coal oxy-combustion conditions. The mechanisms were presented in a form suitable for inclusion in CFD models or process models. 3) Principles to guide design of pilot-scale and full-scale coal oxy-firing systems and flue gas recycle configurations, such that boiler operational impacts from oxy-combustion retrofits are minimized. 4

  13. Evaluation of internal boiler components and gases using a high-temperature infrared (IR) lens

    Science.gov (United States)

    Hammaker, Robert G.; Colsher, Richard J.; Miles, Jonathan J.; Madding, Robert P.

    1996-03-01

    Fuel accounts for an average of seventy percent of the yearly operational and maintenance costs of all the fossil stations in the United States. This amounts to 30 billion dollars spent for fuel each year. In addition, federal and state environmental codes have been enforcing stricter regulations that demand cleaner environments, such as the reduction of nitrogen oxides (NOx), which are a by-product of the fossil fuel flame. If the burn of the flame inside a boiler could be optimized, the usage of fuel and the amounts of pollution produced would be significantly reduced, and many of the common boiler tube failures can be avoided. This would result in a major dollar savings to the utility industry, and would provide a cleaner environment. Accomplishing these goals will require a major effort from the designers and operators that manufacture, operate, and maintain the fossil stations. Over the past few years re-designed burners have been installed in many boilers to help control the temperatures and shape of the flame for better performance and NOx reduction. However, the measurement of the processes and components inside the furnace, that could assist in determining the desired conditions, can at times be very difficult due to the hostile hot environment. In an attempt to resolve these problems, the EPRI M&D Center and a core group of EPRI member utilities have undertaken a two-year project with various optical manufacturers, IR manufacturers, and IR specialists, to fully develop an optical lens that will withstand the high furnace temperatures. The purpose of the lens is to explore the possibilities of making accurate high temperature measurements of the furnace processes and components in an ever-changing harsh environment. This paper provides an introduction to EPRI's internal boiler investigation using an IR high temperature lens (HTL). The paper describes the objectives, approach, benefits, and project progress.

  14. Differences in the composition of organic impurities in ground and surface waters. Consequences for the preparation of boiler feed water

    International Nuclear Information System (INIS)

    Huber, S.A.

    2002-01-01

    It is generally accepted that current limits for total organic carbon (TOC) in the pharmaceutical industry (500 ppb) and semiconductor industry (10-25 ppb) should be regarded as precautionary measures and do not necessarily reflect true scientific evidence. For the power industry the situation is different. Here, recommended TOC-limits for boiler feed waters (in 1999: VGB: 200 ppb; EPRI: 100 ppb) are based on scientific and empirical data. The oxidation of, say, 50 ppb TOC to carbon dioxide in the water/steam cycle will increase steam condensate conductivity by 0.48 μ S /cm (values may depend on literature source, here [1]), a value which is not acceptable as it desensitizes the detection of leaks in cooling water heat exchangers. Apart from this indirect effect of TOC there is also evidence for direct negative effects of TOC on steel materials. Even small amounts of organic acids, which are produced as intermediates in the TOC oxidation process, may locally lower the pH down to levels [2] where erosion corrosion of boiler tubes can take place. It was also found that carbon is enriched in stress corrosion cracks of turbine materials [3]. The present paper will discuss the ''TOC-issue'' in boiler feed water preparation. Most of the results can be applied also to other industries, e.g. semiconductor, chemical or pharmaceutical. (authors)

  15. Optical fiber inspection system

    Science.gov (United States)

    Moore, Francis W.

    1987-01-01

    A remote optical inspection system including an inspection head. The inspection head has a passageway through which pellets or other objects are passed. A window is provided along the passageway through which light is beamed against the objects being inspected. A plurality of lens assemblies are arranged about the window so that reflected light can be gathered and transferred to a plurality of coherent optical fiber light guides. The light guides transfer the light images to a television or other image transducer which converts the optical images into a representative electronic signal. The electronic signal can then be displayed on a signal viewer such as a television monitor for inspection by a person. A staging means can be used to support the objects for viewing through the window. Routing means can be used to direct inspected objects into appropriate exit passages for accepted or rejected objects. The inspected objects are advantageously fed in a singular manner to the staging means and routing means. The inspection system is advantageously used in an enclosure when toxic or hazardous materials are being inspected.

  16. 46 CFR 153.812 - Inspection for Certificate of Inspection.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Inspection for Certificate of Inspection. 153.812... CARGOES SHIPS CARRYING BULK LIQUID, LIQUEFIED GAS, OR COMPRESSED GAS HAZARDOUS MATERIALS Design and Equipment Testing and Inspection § 153.812 Inspection for Certificate of Inspection. The rules governing the...

  17. A novel direct-fired porous-medium boiler

    Science.gov (United States)

    Prasartkaew, Boonrit

    2018-01-01

    Nowadays, power and heat generation systems pay an important role in all economic sectors. These systems are mainly based on combustion reaction and operated under the second law of thermodynamics. A conventional boilers, a main component of heat and power generators, have thermal efficiency in the range of 70 to 85%, mainly owing to they have flue gas heat loss. This paper proposes a novel type of boiler, called a Direct-fired Porous-medium Boiler (DPB). Due to being operated without flue gas heat loss, its thermal efficiency cloud be approximately close to 100%. The steam produced from the proposed boiler; however, is not pure water steam. It is the composite gases of steam and combustion-product-gases. This paper aims at presenting the working concept and reporting the experimental results on the performance of the proposed boiler. The experiments of various operating parameters were performed and collected data were used for the performance analysis. The experimental results demonstrated that the proposed boiler can be operated as well as the conceptual design and then it is promising. It can be possibly further developed to be a high efficiency boiler by means of reducing or suppressing the surface heat loss with better insulator and/or refractory lined.

  18. Cross connecting absorber module inlets of multiple boiler units

    International Nuclear Information System (INIS)

    Cirillo, A.J.; Sperber, P.K.; Belavadi, V.N.; Mukherji, A.

    1991-01-01

    The retrofitting of scrubbers downstream of existing balanced draft boilers is often accomplished by the addition of induced draft (ID) booster fans. By creating a common plenum between the ID fans and the ID booster fans of two or more boiler-absorber trains, absorber module capacity may be shared among multiple boiler units. At Harrison Power Station, three (3) 4,900,000 lb/hour boilers (640 MWe Gross) will be linked through a common plenum. This sharing capability precludes the need to add standby module capacity, thereby saving capital dollars and keeping project critical path schedules, which typically run through absorber procurement and construction, to a minimum. Through damper placement in the ductwork cross connections, unitized boiler-absorber module operation or common plenum operation may be obtained, thus providing both operational flexibility and reliability. Additionally, open plenum operation allows the removal of an absorber unit from service, while keeping its associated boiler on line, thereby precluding 'cold starts' and maintaining overall unit availabilities. As either unitized or common plenum operation is possible with the cross connection, the furnace draft control systems of each boiler must be examined for varying load operation and trip conditions. This paper addresses the means by which to analyze such cross connection operational scenarios while maintaining compliance with furnace flame out safety guidelines, and will discuss the physical design considerations, ramifications and benefits of same, with select emphasis on what is being implemented at the Harrison Power Station

  19. Supercritical boiler material selection using fuzzy analytic network process

    Directory of Open Access Journals (Sweden)

    Saikat Ranjan Maity

    2012-08-01

    Full Text Available The recent development of world is being adversely affected by the scarcity of power and energy. To survive in the next generation, it is thus necessary to explore the non-conventional energy sources and efficiently consume the available sources. For efficient exploitation of the existing energy sources, a great scope lies in the use of Rankin cycle-based thermal power plants. Today, the gross efficiency of Rankin cycle-based thermal power plants is less than 28% which has been increased up to 40% with reheating and regenerative cycles. But, it can be further improved up to 47% by using supercritical power plant technology. Supercritical power plants use supercritical boilers which are able to withstand a very high temperature (650-720˚C and pressure (22.1 MPa while producing superheated steam. The thermal efficiency of a supercritical boiler greatly depends on the material of its different components. The supercritical boiler material should possess high creep rupture strength, high thermal conductivity, low thermal expansion, high specific heat and very high temperature withstandability. This paper considers a list of seven supercritical boiler materials whose performance is evaluated based on seven pivotal criteria. Given the intricacy and difficulty of this supercritical boiler material selection problem having interactions and interdependencies between different criteria, this paper applies fuzzy analytic network process to select the most appropriate material for a supercritical boiler. Rene 41 is the best supercritical boiler material, whereas, Haynes 230 is the worst preferred choice.

  20. Evaluation of conditions of SNCR in small boilers

    International Nuclear Information System (INIS)

    Kullendorff, A.; Lorentzon, K.

    1996-04-01

    The report describes the first part of a project 'SNCR for small boilers', supported by Vaermeforsk (Thermal Engineering Research Institute), with the purpose of assessing the potential for SNCR in small boilers. Given favourable conditions, the project was to be continued in a second part with the demonstration of a SNCR system in a small boiler (or several boilers). During the base establishment, the temperatures in four locations per boiler, in a couple of horizontal or vertical levels and at 2-3 thermal outputs, were measured. Out of the four locations two showed temperatures mainly within the theoretical temperature window for SNCR. These locations were used during the try-out tests to inject urea and ammonia. The locations and the equipment used during the try-out tests together with existing operation strategies seem to limit the reduction levels to approximately 10-20% at acceptable levels of ammonia slip. The measurements and try-out tests carried out does not provide enough basis for forming any general conclusions concerning SNCR in small boilers. Neither the base establishment nor the try-out tests included any optimisation of the boilers regarding the operation strategy or, for the try-out tests, locations and equipment (drop size, flow shape and direction). Therefore, it is likely to believe that better results can be obtained, given other conditions of operation and using well established SNCR technology, adapted to the circumstances. 2 refs, 27 figs, 5 tabs

  1. 46 CFR 52.20-17 - Opening between boiler and safety valve (modifies PFT-44).

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Opening between boiler and safety valve (modifies PFT-44). 52.20-17 Section 52.20-17 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING POWER BOILERS Requirements for Firetube Boilers § 52.20-17 Opening between boiler and safety valve...

  2. 9 CFR 91.22 - Protection from heat of boilers and engines.

    Science.gov (United States)

    2010-01-01

    ... 9 Animals and Animal Products 1 2010-01-01 2010-01-01 false Protection from heat of boilers and... Protection from heat of boilers and engines. No animals shall be stowed along the alleyways leading to the engine or boiler rooms unless the sides of said engine or boiler rooms are covered by a tongue and groove...

  3. 30 CFR 57.13001 - General requirements for boilers and pressure vessels.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false General requirements for boilers and pressure... NONMETAL MINES Compressed Air and Boilers § 57.13001 General requirements for boilers and pressure vessels. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with...

  4. 40 CFR 63.7506 - Do any boilers or process heaters have limited requirements?

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 13 2010-07-01 2010-07-01 false Do any boilers or process heaters have..., and Institutional Boilers and Process Heaters General Compliance Requirements § 63.7506 Do any boilers or process heaters have limited requirements? (a) New or reconstructed boilers and process heaters in...

  5. 49 CFR 230.20 - Alteration and repair report for steam locomotive boilers.

    Science.gov (United States)

    2010-10-01

    ... boilers. 230.20 Section 230.20 Transportation Other Regulations Relating to Transportation (Continued... boilers. (a) Alterations. When an alteration is made to a steam locomotive boiler, the steam locomotive... maintained for the life of the boiler. (See appendix B of this part.) (b) Welded and riveted repairs to...

  6. 40 CFR 63.7491 - Are any boilers or process heaters not subject to this subpart?

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 13 2010-07-01 2010-07-01 false Are any boilers or process heaters not..., and Institutional Boilers and Process Heaters What This Subpart Covers § 63.7491 Are any boilers or process heaters not subject to this subpart? The types of boilers and process heaters listed in paragraphs...

  7. 40 CFR 63.7499 - What are the subcategories of boilers and process heaters?

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 13 2010-07-01 2010-07-01 false What are the subcategories of boilers..., and Institutional Boilers and Process Heaters Emission Limits and Work Practice Standards § 63.7499 What are the subcategories of boilers and process heaters? The subcategories of boilers and process...

  8. 30 CFR 56.13001 - General requirements for boilers and pressure vessels.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false General requirements for boilers and pressure... MINES Compressed Air and Boilers § 56.13001 General requirements for boilers and pressure vessels. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with the...

  9. The nuclear industry in France

    International Nuclear Information System (INIS)

    Degot, D.

    1981-02-01

    The French nuclear industry is organized around the following main participants: - The E.D.F., owners, industrial architects and operators of the power stations, - The C.E.A. for research and development, with its subsidiary the COGEMA, who deal with all problems involving the fuel cycle, - The Industry with FRAMATOME in charge of the manufacture of nuclear boilers, and ALSTHOM-ATLANTIQUE in charge of turbo-generator units. This paper deals with the activities covered by FRAMATOME and its industrial environment. The standardization of PWR power stations built by French industry and the possibilities of exporting PWR power stations are given a brief mention [fr

  10. In-service inspection of the vessels of nuclear submarine reactors

    International Nuclear Information System (INIS)

    Saglio, R.; Mercier L'Abbe, G.

    1977-02-01

    Description is given of a machine of automatic inspection of the reactor vessels of nuclear submarines, that was developed by the French Atomic Energy Commission (CEA). A focused ultrasound testing method is used. The equipment such described meets the safety requirements prescribed for the primary circuits of nuclear submarine boiler plants. The sensitivity and resolution power of the apparatus allow such high precision to be obtained as rupture mechanics gains a credibility that could not have been obtained with using conventional apparatus [fr

  11. Residual life assessment of thick wall boiler parts

    International Nuclear Information System (INIS)

    Mehdizadeh, M.; Rayatpour, M.

    2004-01-01

    Thick wall components of boiler, such as headers, main steam lines and hot reheat lines, operate at high temperature and stress condition. This condition makes various failure mechanisms to activate during service exposure that gradually deteriorate the microstructure of components. Consequently, knowing about metallurgical condition and remaining life sensitive components particularly in power plants with at least 100,000 her life time is of considerable importance. In this regard, to eliminate unexpected interruptions and reduce the repairing costs, life assessment technology is being used. Various life assessment methods have been developed for power plants components and entered industrial fields. In the present work, remaining life of drums, headers and main steam lines of a power plant were evaluated, using microstructural, hardness changes and dimensional checking methods with non destructive tests. The results show that, the components have appropriate condition according to their service life. Further more, it was revealed that hardness evaluation technique is not a reliable evaluation criteria and various methods should be used for accurate life assessment

  12. Failure Analysis of PRDS Pipe in a Thermal Power Plant Boiler

    Science.gov (United States)

    Ghosh, Debashis; Ray, Subrata; Mandal, Jiten; Mandal, Nilrudra; Shukla, Awdhesh Kumar

    2018-04-01

    The pressure reducer desuperheater (PRDS) pipeline is used for reducing the pressure and desuperheating of the steam in different auxiliary pipeline. When the PRDS pipeline is failed, the reliability of the boiler is affected. This paper investigates the probable cause/causes of failure of the PRDS tapping line. In that context, visual inspection, outside diameter and wall thickness measurement, chemical analysis, metallographic examination and hardness measurement are conducted as part of the investigative studies. Apart from these tests, mechanical testing and fractographic analysis are also conducted as supplements. Finally, it has been concluded that the PRDS pipeline has mainly failed due to graphitization due to prolonged exposure of the pipe at higher temperature. The improper material used is mainly responsible for premature failure of the pipe.

  13. Investigations of the Failure in Boilers Economizer Tubes Used in Power Plants

    Science.gov (United States)

    Moakhar, Roozbeh Siavash; Mehdipour, Mehrad; Ghorbani, Mohammad; Mohebali, Milad; Koohbor, Behrad

    2013-09-01

    In this study, failure of a high pressure economizer tube of a boiler used in gas-Mazut combined cycle power plants was studied. Failure analysis of the tube was accomplished by taking into account visual inspection, thickness measurement, and hardness testing as well as microstructural observations using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and x-ray diffraction (XRD). Optical microscopy images indicate that there is no phase transformation during service, and ferrite-pearlite remained. The results of XRD also revealed Iron sulfate (FeSO4) and Iron hydroxide sulfate (FeOH(SO4)) phases formed on the steel surface. A considerable amount of Sulfur was also detected on the outer surface of the tube by EDS analysis. Dew-point corrosion was found to be the principal reason for the failure of the examined tube while it has been left out-of-service.

  14. Pre-service inspection and in-service inspection in Japan

    International Nuclear Information System (INIS)

    Uebayashi, T.; Miyake, Y.

    1985-01-01

    To ensure the safety of nuclear power plant, pre-service inspection/in-service inspection (PSI/ISI) has an important role, and informations obtained from various inspections during plant shut-down period are contributing to establish effective preventive maintenance activities for plant facilities. It might be said that the high level of availability of Japanese light-water nuclear power plants in these two or three years has been achieved by those efforts. In case of Japan, inspections to be carried out during scheduled plant shut-down period are not limited to code requirements but include many other inspections which are mostly reflected from troubles experienced in both domestic and overseas plants. Usually, those additional inspections are performed by Ministry of Trade and Industries' (MITI's) regulator and/or tentative requirement and considered as ISI in broad meaning. To achieve high availability of plant, it is essential to avoid unscheduled shut-down and to shorten inspection period. The developments of new technology to perform effective ISI for operating plants are continued, but on the other hand it is also very important to pay a great consideration to inspectability of the plants at the stage of plant engineering. With the leadership of MITI, improvement and standardization of light-water nuclear power plant has been proceeded and newly constructed plants have great advantage from the point of view on ISI

  15. Benefits of Risk Based Inspection Planning for Offshore Structures

    DEFF Research Database (Denmark)

    Straub, D.M.; Goyet, J.; Sørensen, John Dalsgaard

    2006-01-01

    The economical benefits of applying risk-based inspection planning (RBI) for offshore structures subject to fatigue are evaluated based on experiences from past industrial projects. To this end, the factors influencing the cost of inspection, repair and failure of structures are discussed......, the financial benefit of RBI is assessed....

  16. Equipment inspection function; A funcao inspecao de equipamentos

    Energy Technology Data Exchange (ETDEWEB)

    Bressan, Edemir [PETROBRAS (Brazil). Refinaria Alberto Pasqualini

    1994-04-01

    Development of the safety engineering and equipment inspection policy in petroleum industry, with emphasis to the refineries equipment, are discussed. Presentation of the accidents percentages in petroleum plants under international researches, with details of involved equipment, kind of accident, plant and causes are reported. The start and actual stage of the safety inspection program in the PETROBRAS are also presented 5 refs., 3 figs.

  17. Integration of design and inspection

    Science.gov (United States)

    Simmonds, William H.

    1990-08-01

    Developments in advanced computer integrated manufacturing technology, coupled with the emphasis on Total Quality Management, are exposing needs for new techniques to integrate all functions from design through to support of the delivered product. One critical functional area that must be integrated into design is that embracing the measurement, inspection and test activities necessary for validation of the delivered product. This area is being tackled by a collaborative project supported by the UK Government Department of Trade and Industry. The project is aimed at developing techniques for analysing validation needs and for planning validation methods. Within the project an experimental Computer Aided Validation Expert system (CAVE) is being constructed. This operates with a generalised model of the validation process and helps with all design stages: specification of product requirements; analysis of the assurance provided by a proposed design and method of manufacture; development of the inspection and test strategy; and analysis of feedback data. The kernel of the system is a knowledge base containing knowledge of the manufacturing process capabilities and of the available inspection and test facilities. The CAVE system is being integrated into a real life advanced computer integrated manufacturing facility for demonstration and evaluation.

  18. Apparatus and method of controlling the thermal performance of an oxygen-fired boiler

    Science.gov (United States)

    Levasseur, Armand A.; Kang, Shin G.; Kenney, James R.; Edberg, Carl D.

    2017-09-05

    Disclosed herein is a method of controlling the operation of an oxy-fired boiler; the method comprising combusting a fuel in a boiler; producing a heat absorption pattern in the boiler; discharging flue gases from the boiler; recycling a portion of the flue gases to the boiler; combining a first oxidant stream with the recycled flue gases to form a combined stream; splitting the combined stream into several fractions; and introducing each fraction of the combined stream to the boiler at different points of entry to the boiler.

  19. Model technique for aerodynamic study of boiler furnace

    Energy Technology Data Exchange (ETDEWEB)

    1966-02-01

    The help of the Division was recently sought to improve the heat transfer and reduce the exit gas temperature in a pulverized-fuel-fired boiler at an Australian power station. One approach adopted was to construct from Perspex a 1:20 scale cold-air model of the boiler furnace and to use a flow-visualization technique to study the aerodynamic patterns established when air was introduced through the p.f. burners of the model. The work established good correlations between the behaviour of the model and of the boiler furnace.

  20. Model-based Control of a Bottom Fired Marine Boiler

    DEFF Research Database (Denmark)

    Solberg, Brian; Karstensen, Claus M. S.; Andersen, Palle

    2005-01-01

    This paper focuses on applying model based MIMO control to minimize variations in water level for a specific boiler type. A first principles model is put up. The model is linearized and an LQG controller is designed. Furthermore the benefit of using a steam °ow measurement is compared to a strategy...... relying on estimates of the disturbance. Preliminary tests at the boiler system show that the designed controller is able to control the boiler process. Furthermore it can be concluded that relying on estimates of the steam flow in the control strategy does not decrease the controller performance...