Bed mixing dryer for high moisture content fuels

Energy Technology Data Exchange (ETDEWEB)

Hulkkonen, S; Heinonen, O. [Imatran Voima Oy, Vantaa (Finland)

1998-12-31

Bed mixing dryer is a new type of fuel drying technology for fluidized bed combustion. The idea is to extract hot bed material from the fluidized bed and use it as a heat source for drying the fuel. Drying occurs at steam atmosphere which makes it possible to recover the latent heat of evaporation to process. This improves the thermal efficiency of the power plant process considerably, especially in combined heat and power applications. Imatran Voima Oy (IVO) has developed the Bed Mixing Dryer technology since early 1990s. The first pilot plant was built in 1994 to IVO`s Kuusamo peat and wood fired power plant. The capacity of the plant is 6 MW{sub e} and 20 MW of district heat. In Kuusamo the dryer is connected to a bubbling fluidized bed. Since it`s commissioning the dryer has been used successfully for about 3000 hours during the heating season in wintertime. The second application of the technology will be a demonstration project in Oerebro (S). IVO Power Engineering Ltd will supply in 1997 a dryer to Oerebro Energi`s peat, wood and coal fired CHP plant equipped with circulating fluidized bed boiler. The fuel to be dried is sawdust with fuel input of about 60 MW. In Kuusamo the dryer produces 3 MW of additional district heat and in Oerebro 6 MW. The fuels in Kuusamo are peat, saw dust and bark. In addition to the municipal heat production this type of drying technology has its benefits in pulp and paper industry processes. Disposal of paper mill sludges is becoming more difficult and costly which has resulted in need of alternative treatment. Drying of the sludge before combustion in a boiler for power production is an attractive option. At the moment IVO is carrying out several studies to apply the Bed Mixing Dryer in pulp and paper industry processes. Economy of drying the sludge looks promising

Bed mixing dryer for high moisture content fuels

Energy Technology Data Exchange (ETDEWEB)

Hulkkonen, S.; Heinonen, O. [Imatran Voima Oy, Vantaa (Finland)

1997-12-31

Bed mixing dryer is a new type of fuel drying technology for fluidized bed combustion. The idea is to extract hot bed material from the fluidized bed and use it as a heat source for drying the fuel. Drying occurs at steam atmosphere which makes it possible to recover the latent heat of evaporation to process. This improves the thermal efficiency of the power plant process considerably, especially in combined heat and power applications. Imatran Voima Oy (IVO) has developed the Bed Mixing Dryer technology since early 1990s. The first pilot plant was built in 1994 to IVO`s Kuusamo peat and wood fired power plant. The capacity of the plant is 6 MW{sub e} and 20 MW of district heat. In Kuusamo the dryer is connected to a bubbling fluidized bed. Since it`s commissioning the dryer has been used successfully for about 3000 hours during the heating season in wintertime. The second application of the technology will be a demonstration project in Oerebro (S). IVO Power Engineering Ltd will supply in 1997 a dryer to Oerebro Energi`s peat, wood and coal fired CHP plant equipped with circulating fluidized bed boiler. The fuel to be dried is sawdust with fuel input of about 60 MW. In Kuusamo the dryer produces 3 MW of additional district heat and in Oerebro 6 MW. The fuels in Kuusamo are peat, saw dust and bark. In addition to the municipal heat production this type of drying technology has its benefits in pulp and paper industry processes. Disposal of paper mill sludges is becoming more difficult and costly which has resulted in need of alternative treatment. Drying of the sludge before combustion in a boiler for power production is an attractive option. At the moment IVO is carrying out several studies to apply the Bed Mixing Dryer in pulp and paper industry processes. Economy of drying the sludge looks promising

Results on testing pilot industrial batch of SC magnets for the UNK

International Nuclear Information System (INIS)

Ageev, A.I.; Andreev, N.I.; Balbekov, V.I.; Chirkov, P.N.; Dolzhenkov, V.I.; Gertsev, K.F.; Gridasov, V.I.; Myznikov, K.P.; Smirnov, N.L.; Sychev, V.A.

1992-01-01

IHEP has developed and studied the superconducting dipoles and quadrupoles of the regular part of the UNK main ring which satisfy the requirements imposed on them. The pilot-industrial batch of the UNK SC magnets has been produced now. The reproducibility of the magnet characteristics is studied and the mass production technology is optimized with this batch. The results of the cryogenic tests and the magnetic field measurements for the UNK SC dipoles of the pilot-industrial batch are presented. (author) 5 refs.; 6 figs.; 1 tab

Optimal Operation of Industrial Batch Crystallizers : A Nonlinear Model-based Control Approach

NARCIS (Netherlands)

Mesbah, A.

2010-01-01

Batch crystallization is extensively employed in the chemical, pharmaceutical, and food industries to separate and purify high value-added chemical substances. Despite their widespread application, optimal operation of batch crystallizers is particularly challenging. The difficulties primarily

Design and Fabrication of a Direct Natural Convection Solar Dryer for Tapioca

Directory of Open Access Journals (Sweden)

Diemuodeke E. OGHENERUONA

2011-06-01

Full Text Available Based on preliminary investigations under controlled conditions of drying experiments, a direct natural convection solar dryer was designed and fabricated to dry tapioca in the rural area. This paper describes the design considerations followed and presents the results of MS excel computed results of the design parameters. A minimum of 7.56 m2 solar collector area is required to dry a batch of 100 kg tapioca in 20 hours (two days drying period. The initial and final moisture content considered were 79 % and 10 % wet basis, respectively. The average ambient conditions are 32ºC air temperatures and 74 % relative humidity with daily global solar radiation incident on horizontal surface of 13 MJ/m2/day. The weather conditions considered are of Warri (lat. 5°30’, long. 5°41’, Nigeria. A prototype of the dryer so designed was fabricated with minimum collector area of 1.08 m2. This prototype dryer will be used in experimental drying tests under various loading conditions.

Optimizing the energy efficiency of conventional multi-cylinder dryers in the paper industry

International Nuclear Information System (INIS)

Laurijssen, Jobien; De Gram, Frans J.; Worrell, Ernst; Faaij, Andre

2010-01-01

The paper industry is, with about 6% of the total worldwide industrial energy use, an energy-intensive industry. The drying section is with approximately 50% the largest energy consumer in a paper mill, energy use in this section is mainly heat use. Several options to decrease heat use in conventional multi-cylinder drying sections are investigated, calculating the effect on energy use. Optimization measures include a) decreasing the amount of water evaporation by applying additives in higher consistencies and by lowering the water viscosity, b) decreasing the heat use of water evaporation by increasing the dew point temperature of the dryer and c) increasing the amount of heat recovery by using exhaust air to not only pre-heat the incoming air but also to increase process water temperatures. These could all be achieved by retrofitting and/or choosing different processing conditions in existing factories. The combined thermal heat saving potential due to the optimization actions is 1.3 GJ h /t paper (or 32% of the drying section's heat use) as compared to the reference situation.

A dedicated on-line detecting system for auto air dryers

Science.gov (United States)

Shi, Chao-yu; Luo, Zai

2013-10-01

According to the correlative automobile industry standard and the requirements of manufacturer, this dedicated on-line detecting system is designed against the shortage of low degree automatic efficiency and detection precision of auto air dryer in the domestic. Fast automatic detection is achieved by combining the technology of computer control, mechatronics and pneumatics. This system can detect the speciality performance of pressure regulating valve and sealability of auto air dryer, in which online analytical processing of test data is available, at the same time, saving and inquiring data is achieved. Through some experimental analysis, it is indicated that efficient and accurate detection of the performance of auto air dryer is realized, and the test errors are less than 3%. Moreover, we carry out the type A evaluation of uncertainty in test data based on Bayesian theory, and the results show that the test uncertainties of all performance parameters are less than 0.5kPa, which can meet the requirements of operating industrial site absolutely.

Numerical analysis on centrifugal compressor with membrane type dryer

Science.gov (United States)

Razali, M. A.; Zulkafli, M. F.; Mat Isa, N.; Subari, Z.

2017-09-01

Moisture content is a common phenomenon in industrial processes especially in oil and gas industries. This contaminant has a lot of disadvantages which can lead to mechanical failure DEC (Deposition, Erosion & Corrosion) problems. To overcome DEC problem, this study proposed to design a centrifugal compressor with a membrane type dryer to reduce moisture content of a gas. The effectiveness of such design has been analyzed in this study using Computational Fluid Dynamics (CFD) approach. Numerical scheme based on multiphase flow technique is used in ANSYS Fluent software to evaluate the moisture content of the gas. Through this technique, two kind of centrifugal compressor, with and without membrane type dryer has been tested. The results show that the effects of pressure on dew point temperature of the gas change the composition of its moisture content, where high value lead more condensation to occur. However, with the injection of cool dry gas through membrane type dryer in the centrifugal compressor, the pressure and temperature of moisture content as well as mass fraction of H2O in centrifugal compressor show significant reduction.

Performance of a Forced-Convection Greenhouse Dryer for Fish Drying

Directory of Open Access Journals (Sweden)

Martunis Martunis

2013-04-01

Full Text Available ABSTRACT. This research present experimental performance of a forced convection greenhouse dryer for drying of fish. The greenhouse dryer was installed at Aceh province, Indonesia. It has a concrete floor with the area of 6×4 m2. The roof of dryer is built in semi-cylindrical shape and covered with transparent polycarbonate sheets. Two axial flow fans powered by a 50-watt solar cell module was used to generate forced convection for ventilating the dryer.To investigate its performance, the dryer was used to dry two batches of fish. The Results showed that to dry 50 kg fish with initial moisture 68 % required 11 hours. Incontrast, to dry the same amount of fish using sun drying take a time about 2 days. The air temperature inside greenhouse dryer at noon in the clear day was 45-55°C. Kinerja Pengering Rumah Kaca Dengan Metode Konveksi Paksa Untuk Pengeringan Ikan ABSTRAK. Penelitian ini memperlihatkan hasil percobaan terhadap kinerja pengering rumah kaca dengan metode konveksi udara secara paksa pada pengeringan ikan. Penelitian pengering rumah kaca ini dilakukan di Propinsi Aceh, Indonesia. Pengering ini berlantaikan beton dengan luas sebesar 6x4 m2. .Atapnya dibuat berbentuk semi-selinder dan ditutup dengan lembaran plastik transparan berbahan polikarbonat. Dua buah kipas dengan aliran udara secara aksial dipasang dengan sumber daya berasal dari panel surya sebesar 50 Watt dan dipakai untuk menghasilkan konveksi udara paksa pada ventilasi pengering. Untuk menginvestigasi kinerja rumah kaca ini, pengering ini digunakan untuk mengeringkan dua tumpukan ikan. Hasilnya menunjukkan bahwa untuk mengeringkan sebanyak 50 kg ikan dengan kadar air awalnya sebesar 68% membutuhkan waktu selama 11 jam. Sebaliknya, dengan menggunakan sinar matahari secara langsung, untuk mengeringkan ikan dengan jumlah yang sama, maka waktu yang dibutuhkan lebih lama yaitu sekitar 2 hari. Suhu udara di dalam rumah pengering tepat pada siang hari yang cerah berkisar antara 45

Sustainability assessment of heat exchanger units for spray dryers

International Nuclear Information System (INIS)

Caglayan, Hasan; Caliskan, Hakan

2017-01-01

In this study, the sustainability assessment is performed to the system known as heat exchanger unit with spray dryer. The five-different dead state temperatures (0-5-10-15-20 °C) are considered. It is found that the heat exchanger has the highest energy efficiency (63.32%), while the overall system has the lowest one (5.56%). So, the combination of the spray dryer with the heat exchanger is more effective. On the other hand, the overall exergy efficiency of the system is lower than the heat exchanger and spray dryer for all of the dead state (environmental) temperatures. The exergy efficiency of the heat exchanger is inversely proportional to the dead state temperature, and the maximum rate is found as 49.65% at 0 °C. Furthermore, the exergy efficiencies of the spray dryer and overall system are directly proportional to the dead state temperatures, and the corresponding maximum rates are found to be 26.41% and 24.32% at 20 °C, respectively. Also, the exergy destruction is directly proportional to the dead state temperatures. The minimum and maximum exergy destruction rates are found at the dead state temperatures of 0 °C and 20 °C, respectively. Furthermore, the most sustainable system is found as the heat exchanger unit. - Highlights: • Thermodynamic analyses of industrial heat exchangers and spray dryers. • Sustainability of heat exchangers for spray dryers. • Dead state temperature effects on exergy efficiencies of heat exchangers and spray dryers.

ANALISIS KELAYAKAN TEKNIS DAN FINANSIAL DARI INVESTASI PENGADAAN TRAY DRYER BERBAHAN BAKAR BIOMASSA PADA USAHA ARANG TEMPURUNG KELAPA BERBASIS EKSPOR (Studi Kasus di Tropica Nucifera Industry – Yogyakarta

Directory of Open Access Journals (Sweden)

Fanny Widadie

2013-11-01

Full Text Available The purpose of the study is to assess the technical and financial feasibility of procurement investment Tray Dryer fueled biomass to operations of coconut shell charcoal briquette in PT. Tropica Nucifera Industry. The result showed that investment-Tray Dryer on cocnut shell charcoal briquette bussiness was highly feasibile both the technical and financial aspects. The technical aspect was seen that the quantity-production capabilities of coconut shell charcoal briquettes using a dryer-Tray Dryer could be increased 15 percent compared the previous consdition-used of solar energy. While the quality of the charcoal briquettes produced from Tray Dryer was a much butter quality, moisture content (6.39%; ash (2.65%; carbon-bound (85.83%, compared to using sunlight, water content (15.89; ash (2.57% and carbon-bound (77.32%.The financial aspects of procurement Tray Dryer investment that its value was more feasible than previous, nothing Tray Dryer. Coconut shell charcoal briquet enterprises without using Tray Dryer was feasible to be done with NPV 1,058,928.12, IRR 63%, Payback Period 1 year and 9 moths, Net B/C 2.25 and analysis of swicthcing value reached 20 percent. And after the business using Tray Drayer, the financial analysis was much more feasible with NPV 2,285,500,498.12, IRR 113%, Payback Period 11 months, Net B/C 3.5 and analysis of switching value reached 50 percent.

Test of solar dryers in Ghana

Energy Technology Data Exchange (ETDEWEB)

Oestergaard Jensen, S. [Teknologisk Institut. SolEnergiCentret, Taastrup (Denmark); Floejgaard Kristensen, E. [Danmarks JordbrugsForskning, Tjele (Denmark); Agyei, F. [FAGOD Ltd. (Ghana); Larsen, T. [Clipper Design Ltd. (Ghana); Nketiah, K.S. [FORIG (Ghana)

2002-06-01

The report describes the tests carried out in Ghana on three solar dryers as part of the project 'Test and Research Project into the Drying of Food and Wood Products with Solar Heat' financed by DANIDA. The main objective of the project was to develop and test solar dryers for crop, fish and wood in Ghana. Three dryers were erected: 1. Solar crop dryer: The solar crop dryer was erected at Silwood Farms at Pokuase about 30 km north of Accra. Silwood Farms grows primarily maize for seed and pineapples, 2. Solar fish dryer: The solar fish dryer was erected at Elite Enterprise Ltd. at Tema about 35 km east-north-east of Accra. Elite Enterprise Ltd. buys and dries fish, 3. Solar wood dryer: The solar wood dryers were erected at Clipper Design Ltd. at Mankoadze about 65 km west-south-west of Accra. Clipper Design Ltd. produces mainly doors. (BA)

Heterogeneous batch distillation processes for waste solvent recovery in pharmaceutical industry

OpenAIRE

Rodriguez-Donis, Ivonne; Gerbaud, Vincent; Arias-Barreto, Alien; Joulia, Xavier

2009-01-01

A summary about our experiences in the introduction of heterogeneous entrainers in azeotropic and extractive batch distillation is presented in this work. Essential advantages of the application of heterogeneous entrainers are showed by rigorous simulation and experimental verification in a bench batch distillation column for separating several azeotropic mixtures such as acetonitrile – water, n hexane – ethyl acetate and chloroform – methanol, commonly found in pharmaceutical industry.

Control Systems of Rubber Dryer Machinery Components Using Programmable Logic Control (PLC)

Science.gov (United States)

Hendra; Yulianto, A. S.; Indriani, A.; Hernadewita; Hermiyetti

2018-02-01

Application of programmable logic control (PLC) is widely used on the control systems in the many field engineering such as automotive, aviation, food processing and other industries [1-2]. PLC is simply program to control many automatic activity, easy to use, flexible and others. PLC using the ladder program to solve and regulated the control system component. In previous research, PLC was used for control system of rotary dryer machine. In this paper PLC are used for control system of motion component in the rubber dryer machinery. Component of rubber dryer machine is motors, gearbox, sprocket, heater, drying chamber and bearing. Principle working of rubber dryer machinery is wet rubber moving into the drying chamber by sprocket. Sprocket is driven by motors that conducted by PLC to moving and set of wet rubber on the drying chamber. Drying system uses greenhouse effect by making hanger dryer design in the form of line path. In this paper focused on motion control system motors and sensors drying rubber using PLC. The results show that control system of rubber dryer machinery can work in accordance control input and the time required to dry the rubber.

Tropical field performance of dual-pass PV tray dryer

Science.gov (United States)

Iskandar, A. Noor; Ya'acob, M. E.; Anuar, M. S.

2017-09-01

Solar Photovoltaic technology has become the preferable solution in many countries around the globe to solve the ever increasing energy demand of the consumers. In line with the consumer need, food processing technology has huge potentials of integration with the renewable energy resources especially in drying process which consumes the highest electricity loads. Traditionally, the solar dryer technology was applied in agriculture and food industries utilizing the sun's energy for drying process, but this is highly dependable on the weather condition and surrounding factors. This work shares some field performance of the new design of portable dual-pass PV tray dryer for drying crops in an enclosed system. The dual-pass PV tray dryer encompass a lightweight aluminium box structure with dimensions of 1.1m (L) x 0.6m (W) x 0.2m (H) and can hold a load capacity of 300g - 3kg of crop depending on the types of the crops. Experiments of field performance monitoring were conducted in October -November 2016 which justifies a considerable reduction in time and crops quality improvement when using the dual-pass PV tray dryer as compared to direct-sun drying.

Influence of the process control on the thermal energy requirement of convection dryers in the brick industry; Einfluss der Prozessfuehrung auf den thermischen Energiebedarf von Konvektionstrocknern in der Ziegelindustrie

Energy Technology Data Exchange (ETDEWEB)

Tretau, Anne

2008-06-10

Brick manufacturing demands high amount of energy. The energy flow analysis inside the brick factory shows that the convective drying of green bricks consumes more than half of the total thermal energy required for brick manufacturing. Therefore this paper deals with the theoretical analysis and investigation for the energy requirement of green bricks. For this, a physical-based model has been developed, which describes the dependence of drying-kinetics as well as the energy-requirement interims of the process parameter like mass of the supply air. It turns out that the specific energy requirement substantially depends on temperature and humidity of the ambience air and also supply air mass flow and its temperature. Due to the continuous temperature rise of the green bricks during the second drying section the specific energy requirement increases significantly with the progressive motion of the drying in a chamber dryer. This is due to the fact that the green brick as well as the air conditioning distance more and more from the cooling limit. Just a low part of the dryer exhaust air is saturated. The exhaust air is continuously sucked out and the green bricks are pulled inside the dryer. So the exhaust air has a relatively higher water saturation. On general, continuous dryers have a lower energy requirement than chamber dryer. For the both types of dryers, the mathematical model shows that the increasing of the supply air temperature combined with a commensurate subsidence of supply air mass flow, results in a reduction of drying energy requirement. The change of other essential parameters of drying like green brick thickness, and density as well as the moisture diffusion coefficient, and the vapour diffusity which are only important in the second drying section are of comparatively negligible effect. The developed mathematical model is successfully implemented for the energy investigation in the industrial dryers. The increase in supply air temperature results

Biomass equipments. Dryers. Drying, crushing, agglomeration of agro-industrial products; Materiels pour la biomasse. Les secheurs, sechage, broyage, agglomeration de produits agro-industriels

Energy Technology Data Exchange (ETDEWEB)

Deur, O. [Promill (France)

1997-12-31

This paper describes the French Promill Company activity in the design and manufacturing of complete drying-crushing-agglomerating units for agro-industrial products (pulp of beet, lucerne, etc..). The paper focusses on the thermal and mechanical efficiency of the high temperature dryer and on the pulp granulating squeezer. (J.S.)

Performance of indirect solar cabinet dryer

International Nuclear Information System (INIS)

Sreekumar, A.; Manikantan, P.E.; Vijayakumar, K.P.

2008-01-01

In this paper, the development and testing of a new type of efficient solar dryer, particularly meant for drying vegetables and fruit, is described. The dryer has two compartments: one for collecting solar radiation and producing thermal energy and the other for spreading the product to be dried. This arrangement was made to absorb maximum solar radiation by the absorber plate. In this dryer, the product was loaded beneath the absorber plate, which prevented the problem of discoloration due to irradiation by direct sunlight. Two axial flow fans, provided in the air inlet, can accelerate the drying rate. The dryer had six perforated trays for loading the material. The absorber plate of the dryer attained a temperature of 97.2 deg. C when it was studied under no load conditions. The maximum air temperature in the dryer, under this condition was 78.1 deg. C. The dryer was loaded with 4 kg of bitter gourd having an initial moisture content of 95%, and the final desired moisture content of 5% was achieved within 6 h without losing the product colour, while it was 11 h for open sun drying. The collector glazing was inclined at a particular angle, suitable to the location, for absorption of maximum solar radiation. A detailed performance analysis was done by three methods, namely 'annualized cost method', 'present worth of annual savings' and 'present worth of cumulative savings'. The drying cost for 1 kg of bitter gourd was calculated as Rs. 17.52, and it was Rs. 41.35, in the case of an electric dryer. The life span of the solar dryer was assumed to be 20 years. The cumulative present worth of annual savings over the life of the solar dryer was calculated for bitter gourd drying, and it turned out be Rs. 31659.26, which was much higher than the capital cost of the dryer (Rs. 6500). The payback period was calculated as 3.26 years, which was also very small considering the life of the system (20 years). So, the dryer would dry products free of cost during almost its

Usage of Heat Pump Dryer in Food Drying Process and Apple Drying Application

Directory of Open Access Journals (Sweden)

Gökhan Gürlek

2015-12-01

Full Text Available In Turkey, drying is achieved natural method by spreading out the material on the ground. In this way, there are many disadvantages like low quality and hygienic problems. The resulting loss of food quality in the dried products may have effect negatively trade potential and economical worth. For preventing the deterioration of the materials different types of drying methods have been developed. Low energy consumption applications are important for drying industry besides high product quality. For this purpose, heat pump dryer is gaining importance day by day in drying applications. In this study, the working principle of the heat pump dryer, heat pump types in the drying process and the heat pump dryer performance criteria will be considered. An example of application will be described using obtained results from apple drying operation that is conducted in the heat pump dryer.

Performance of indirect solar cabinet dryer

Energy Technology Data Exchange (ETDEWEB)

Sreekumar, A.; Manikantan, P.E.; Vijayakumar, K.P. [Solar Thermal Energy Laboratory, Department of Physics, Cochin University of Science and Technology, Kochi 682 022 (India)

2008-06-15

In this paper, the development and testing of a new type of efficient solar dryer, particularly meant for drying vegetables and fruit, is described. The dryer has two compartments: one for collecting solar radiation and producing thermal energy and the other for spreading the product to be dried. This arrangement was made to absorb maximum solar radiation by the absorber plate. In this dryer, the product was loaded beneath the absorber plate, which prevented the problem of discoloration due to irradiation by direct sunlight. Two axial flow fans, provided in the air inlet, can accelerate the drying rate. The dryer had six perforated trays for loading the material. The absorber plate of the dryer attained a temperature of 97.2 C when it was studied under no load conditions. The maximum air temperature in the dryer, under this condition was 78.1 C. The dryer was loaded with 4 kg of bitter gourd having an initial moisture content of 95%, and the final desired moisture content of 5% was achieved within 6 h without losing the product colour, while it was 11 h for open sun drying. The collector glazing was inclined at a particular angle, suitable to the location, for absorption of maximum solar radiation. A detailed performance analysis was done by three methods, namely 'annualized cost method', 'present worth of annual savings' and 'present worth of cumulative savings'. The drying cost for 1 kg of bitter gourd was calculated as Rs. 17.52, and it was Rs. 41.35, in the case of an electric dryer. The life span of the solar dryer was assumed to be 20 years. The cumulative present worth of annual savings over the life of the solar dryer was calculated for bitter gourd drying, and it turned out be Rs. 31659.26, which was much higher than the capital cost of the dryer (Rs. 6500). The payback period was calculated as 3.26 years, which was also very small considering the life of the system (20 years). So, the dryer would dry products free of cost

Tritium isotopic exchange in air detritiation dryers

International Nuclear Information System (INIS)

Everatt, A.E.; Johnson, R.E.; Senohrabek, J.A.; Shultz, C.M.

1989-02-01

Isotopic exchange between tritiated and non-tritiated water species in a molecular sieve bed has been demonstrated. At high humidities (+6 degrees Celsius dew point) the rate of tritium isotopic exchange in a 2.4 L molecular sieve bed has been demonstrated to be at least 50% of published exchange rates. In an industrial-sized air detritiation dryer, utilizing the pretreatment technique of H 2 O steam washing to elute the residual tritium, a DF of 12 600 has been demonstrated when operating at an inlet vapor tritium concentration of 14 Ci/kg and at inlet and outlet dew points of 4.8 and -54 degrees Celsius, respectively. In the NPD dryer bed studied, which was not optimally designed for full benefit from isotopic exchange, at least one order of magnitude in additional detritiation is attributed to isotopic exchange in the unsaturated zone. The technique of eluting the residual tritium from an industrial sized bed by H 2 O washing at high temperature, high humidity and low bed loading has been demonstrated to be a fast and effective way of removing tritium from a molecular sieve bed during regeneration. The isotopic exchange model accurately predicted the exchange between tritiated and non-tritiated water species in a molecular sieve bed where there is no net adsorption or desorption. The model's prediction of the tritium breakthrough trend observed in the NPD tests was poor; however, a forced fit can be achieved if the exchange rates in the MTZ and the unsaturated zone are manipulated. More experiments are needed to determine the relative rates of tritium exchange in the saturated, mass transfer, and unsaturated zones of a dryer bed

Improved energy efficiency in the process industries

Energy Technology Data Exchange (ETDEWEB)

Pilavachi, P A [Commission of the European Communities, Brussels (Belgium)

1992-12-31

The European Commission, through the JOULE Programme, is promoting energy efficient technologies in the process industries; the topics of the various R and D activities are: heat exchangers (enhanced evaporation, shell and tube heat exchangers including distribution of fluids, and fouling), low energy separation processes (adsorption, melt-crystallization and supercritical extraction), chemical reactors (methanol synthesis and reactors with integral heat exchangers), other unit operations (evaporators, glass-melting furnaces, cement kilns and baking ovens, dryers and packed columns and replacements for R12 in refrigeration), energy and system process models (batch processes, simulation and control of transients and energy synthesis), development of advanced sensors.

Development of heat pump and infrared-convective dryer and performance analysis for stale bread drying

International Nuclear Information System (INIS)

Aktaş, Mustafa; Şevik, Seyfi; Aktekeli, Burak

2016-01-01

Highlights: • Investigation of stale bread drying behaviors by developing the HPD and IRD. • New techniques for the HP and IR dryers are proposed and found to be efficient. • Evaluations on potential uses low temperature applications of the dryers were reported. • 35.6% of energy saving was provided by heat recovery device. • The overall system efficiency of HPD was calculated as 13–60%. - Abstract: This experimental study aims to develop a heat pump dryer (HPD) and an infrared dryer (IRD) also the comparative empirical analyses of these two methods and to analyze the drying kinetic of stale bread sliced 15 mm thickness and effectiveness on the drying kinetics of the stale bread of dryers. Dryers have been developed by using different techniques such as heat recovery unit, proportional control (PC) of drying air temperature, simultaneous control of the relative humidity–temperature–air flow rate, water cycle dehumidifier and closed-loop cycle to increase the drying efficiency of industrial drying applications. The highest coefficient of performance of the whole heat pump system (COP_w_s_,_H_P) was calculated as 3.7 and drying efficiencies of the IRD and HPD systems were calculated as 39% and 25%, respectively. When the HPD and IRD systems were compared in terms of drying time and energy consumption, it was observed that the IRD system did not only shortened the drying time up to 69%, but also decreased the energy consumption of the system by 43.2%. Based on the obtained results the effective moisture diffusivity (D_e) was calculated in the range from 8.3 × 10"−"8 to 3.2 × 10"−"7 m"2/s and mass transfer coefficient (h_m) was varied from 1.17 × 10"−"5 to 4.52 × 10"−"5 m/s. It was concluded that both dryers have significant effect in reduction of water content; the relative humidity controlled HPD can be applied efficiently for dryers and the dried stale bread can be reused as bread crumb by food industry.

A solar assisted heat-pump dryer and water heater

International Nuclear Information System (INIS)

Hawlader, M.N.A.; Chou, S.K.; Jahangeer, K.A.; Rahman, S.M.A.

2006-01-01

Growing concern about the depletion of conventional energy resources has provided impetus for considerable research and development in the area of alternative energy sources. A solar assisted heat pump dryer and water heater found to be one of the solutions while exploring for alternative energy sources. The heat pump system is used for drying and water heating applications with the major share of the energy derived from the sun and the ambient. The solar assisted heat pump dryer and water heater has been designed, fabricated and tested. The performance of the system has been investigated under the meteorological conditions of Singapore. The system consists of a variable speed reciprocating compressor, evaporator-collector, storage tank, air cooled condenser, auxiliary heater, blower, dryer, dehumidifier, and air collector. The drying medium used is air and the drying chamber is configured to carry out batch drying of good grains. A water tank connected in series with the air cooled condenser delivers hot water for domestic applications. The water tank also ensures complete condensation of the refrigerant vapour. A simulation program is developed using Fortran language to evaluate the performance of the system and the influence of different variables. The performance indices considered to evaluate the performance of the system are: Solar Fraction (SF), Coefficient of Performance (COP) and Specific Moisture Extraction Rate (SMER). A COP value of 7.5 for a compressor speed of 1800 rpm was observed. Maximum collector efficiencies of 0.86 and 0.81 have been found for evaporator-collector and air collector, respectively. A value of the SMER of 0.79 has been obtained for a load of 20 kg and a compressor speed of 1200 rpm

Enhancement of Energy Efficiency and Food Product Quality Using Adsorption Dryer with Zeolite

Directory of Open Access Journals (Sweden)

Moh Djaeni

2013-06-01

Full Text Available Drying is a basic operation in wood, food, pharmaceutical and chemical industry. Currently, several drying methods are often not efficient in terms of energy consumption (energy efficiency of 20-60% and have an impact on product quality degradation due to the introduction of operational temperature upper 80oC. This work discusses the development of adsorption drying with zeolite to improve the energy efficiency as well as product quality. In this process, air as drying medium is dehumidified by zeolite. As a result humidity of air can be reduced up to 0.1 ppm. So, for heat sensitive products, the drying process can be performed in low or medium temperature with high driving force. The study has been conducted in three steps: designing the dryer, performing laboratory scale equipment (tray, spray, and fluidised bed dryers with zeolite, and evaluating the dryer performance based on energy efficiency and product quality. Results showed that the energy efficiency of drying process is 15-20% higher than that of conventional dryer. In additon, the dryer can speed up drying time as well as retaining product quality.

Test of a solar crop dryer

Energy Technology Data Exchange (ETDEWEB)

Oestergaard Jensen, S. [Teknologisk Institut. SolEnergiCentret, Taastrup (Denmark); Floejgaard Kristensen, E. [Danmarks JordbrugsForskning, Tjele (Denmark); Forman, T. [Aidt Miljoe A/S, Thorsoe (Denmark)

2001-01-01

One of the major goals of the project 'Test and Research Project into the Drying of Food and Wood Products with Solar Heat' was to develop and test a solar crop dryer for use in Ghana. Based on a survey in Ghana (Jensen, Frank and Kristensen, 1999) it was decided to develop a dryer for drying of maize for seed as the increase in value of the crop due the drying here would be high - the dryer may, however, also be used to dry other crops or other items - one unit will e.g. be erected in Ghana to test drying of fish. The capacity of the dryer was defined to be 500 kg having a collector area of approx 25 m{sup 2}. It was decided to let the dryer consist of 5 separate units each with a transparent collector area of 4.77 m{sup 2} and a capacity of approx. 100 kg. The modulized concept has several benfits: If one drying bed is operated improperly this will not affect the total quantity of crops being dried at that time. It is possible to dry different crops (creating different pressure drop) side by side without risking that the crop with the highest pressure drop will be dried improperly. Small dc fans are often cheaper than larger dc fans. The system will be less complex, and an even air distribution over the drying bed is easier obtainable. Finally it is possible to start with only one unit and then gradually increase the capacity of the solar dryer - this will make it easier to invest in a solar dryer. It was further decided that the fans of the dryer should be powered directly by PV-panels in order to make the dryer independent of an often unreliable, missing or expensive grid. The dryer is going to be erected and tested at Silwood Farms situated close to Accra. Silwood Farms has total land acreage of 210 acres where 176 acres are used for cultivating maize - the rest is used for gowing pineapple. A majority of the maize is processed into seed. The main harvest season for maize at Silwood Farms is August/September with a smaller harvest period in January

Comparison of three control strategies for optimization of spray dryer operation

DEFF Research Database (Denmark)

Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

2017-01-01

controllers for operation of a four-stage spray dryer. The three controllers are a proportional-integral (PI) controller that is used in industrial practice for spray dryer operation, a linear model predictive controller with real-time optimization (MPC with RTO, MPC-RTO), and an economically optimizing...... nonlinear model predictive controller (E-NMPC). The MPC with RTO is based on the same linear state space model in the MPC and the RTO layer. The E-NMPC consists of a single optimization layer that uses a nonlinear system of ordinary differential equations for its predictions. The PI control strategy has...... the production rate, while minimizing the energy consumption, keeping the residual moisture content of the powder below a maximum limit, and avoiding that the powder sticks to the chamber walls. We use an industrially recorded disturbance scenario in order to produce realistic simulations and conclusions...

Steam generator with perfected dryers

International Nuclear Information System (INIS)

Fenet, J.C.

1987-01-01

This steam generator has vertically superposed array of steam dryers. These dryers return the steam flow of 180 0 . The return of the water is made by draining channels to the steam production zone [fr

Performances of continuous dryer with inert medium fluidized bed

Directory of Open Access Journals (Sweden)

Arsenijević Zorana Lj.

2008-01-01

Full Text Available A fluid bed dryer with inert particles represents a very attractive alternative to other drying technologies according to the main efficiency criteria, i.e. specific water evaporation rate, specific heat consumption and speci­fic air consumption. A high drying efficiency results from the large con­tact area and from the large temperature difference between the inlet and outlet air. A rapid mixing of the particles leads to nearly isothermal conditions throughout the bed. A fluid bed dryer with inert particles was used for drying of slurries. Experiments were performed in a cylindrical column 215 mm in diameter with glass spheres as inert particles. In this paper, results of drying experi­ments with slurries of Zineb fungicide, copper hydroxide, calcium carbo­nate and pure water used as the feed material are presented. In our fluidized bed we successfully dried a number of other materials such as: fungicides and pesticides (Ziram, Propineb, Mangozeb, copper oxy-chloride, copper oxy-sulphate, Bordeaux mixture, other inorganic compounds (calcium sulphate, cobalt carbonate, electrolytic copper, sodium chloride, and a complex compound (organo-bentonite. The effects of operating conditions on dryer throughput and product quality were investigated. Main performance criteria, i.e. specific water evaporation rate, specific heat consumption and specific air consumption, were quantified. Temperature profile along the bed was mapped, and nearly isothermal conditions were found due to thorough mixing of the particles. Analysis of drying and energy efficiencies as a function of inlet and outlet air temperature difference was performed for deeper insight in dryer behavior and for optimizing dryer design and operation from an energy point of view. A simple mathematical model based on an overall heat balance predicts the dryer performance quite well. The industrial prototype with fluid bed of 0.8 m in diameter and capacity 650 kg of evaporated moisture per

Multi-shelf domestic solar dryer

International Nuclear Information System (INIS)

Singh, Parm Pal; Singh, Sukhmeet; Dhaliwal, S.S.

2006-01-01

The solar dryer described in this paper can be used for drying various products at home under hygienic conditions with the self guarantee of adulteration free product. This solar dryer is of multi-shelf design, consisting of three perforated trays arranged one above the other. The drying air flows through the product by natural circulation. One of its novel features is variable inclination to capture more solar energy in different seasons. Another novel feature is the option to dry product under shade or without shade as per requirement. The rate of drying is uniform in all the trays due to heating of the air by solar energy in between the trays. The maximum stagnation temperature of this solar dryer was found to be 100 deg. C in the month of November at Ludhiana (31 o N). The moisture evaporation on the 1st, 2nd and 3rd drying day for drying fenugreek leaves was 0.23, 0.18 and 0.038 kg/m 2 h. To overcome the problem of reduction in efficiency on the second and third drying day, a semi-continuous mode of loading has been investigated, in which the efficiency remains almost the same on all drying days. The drying rate in the dryer was more than double that in open shade drying. Moreover, the final moisture content of the product was low enough (7.3% wb) for grinding it to a powder form and for good shelf life (1 year). An uncertainty analysis was performed, and the uncertainty in the efficiency was found to be 1.35%. An economic analysis was performed by three methods. The cost of drying fenugreek leaves in the domestic solar dryer turned out to be about 60% of that in an electric dryer. The cumulative present worth of the savings are much higher (18,316 Rupees) than the capital cost of the dryer (1600 Rupees). The payback period is also very low (<2 years) as compared to the life of the dryer (20 years), so the dryer will dry product free of cost during almost its entire life period. The quality and shelf life of the dried products are comparable to those of

Simulation of Hybrid Solar Dryer

International Nuclear Information System (INIS)

Yunus, Y M; Al-Kayiem, H H

2013-01-01

The efficient performance of a solar dryer is mainly depending on the good distribution of the thermal and flow field inside the dryer body. This paper presents simulation results of a solar dryer with a biomass burner as backup heater. The flow and thermal fields were simulated by CFD tools under different operational modes. GAMBIT software was used for the model and grid generation while FLUENT software was used to simulate the velocity and temperature distribution inside the dryer body. The CFD simulation procedure was validated by comparing the simulation results with experimental measurement. The simulation results show acceptable agreement with the experimental measurements. The simulations have shown high temperature spot with very low velocity underneath the solar absorber and this is an indication for the poor design. Many other observations have been visualized from the temperature and flow distribution which cannot be captured by experimental measurements.

Advanced air detritiation dryer

International Nuclear Information System (INIS)

Anon.

1989-01-01

The isotopic exchange principle has proved effective in increasing air detritiation factors of atmospheric dryers. A CFFTP/AECL Chalk River program has demonstrated detritiation factors of 100,000 in trials. The technology is designed for application on regenerating atmospheric dryers using molecular sieve desiccant beds, used in rooms likely to encounter airborne tritium contamination. Dryer design concepts for dryers at JET (Joint European Torus, England) and ITER have been prepared by Alan Dombra of AECL, using the isotopic exchange technology. The isotopic exchange method works by passing tritiated air over a detritiated desiccant bed. Airborne tritium atoms are exchanged in the bed for ordinary hydrogen atoms from the bed's residual moisture loading. Tritium remains on the bed until it is discharged in a regeneration cycle. During regeneration, the desiccant bed is first heated with hot, dry air to drive off collected tritiated moisture. Airborne tritium removed from the air is collected as a tritiated water distillate and stored for later processing. During the second part of the regeneration cycle, the desiccant bed is washed with clean moist air to elute remaining traces of tritium and to refresh the bed to ready it for another tritium absorption period

DESIGN AND THERMAL PERFORMANCE OF THE SOLAR BIOMASS HYBRID DRYER FOR CASHEW DRYING

Directory of Open Access Journals (Sweden)

Saravanan Dhanuskodi

2014-12-01

Full Text Available Drying of Cashew nut to remove testa is one of the most energy-intensive processes of cashew nut process industry. For this reason a hybrid dryer consisting of a solar flat plate collector, a biomass heater and a drying chamber is designed and fabricated. 40 kg of Cashew nut with initial moisture of 9 % is used in the experiment. The performance test of the dryer is carried out in two modes of operation: hybrid-forced convection and hybrid-natural convection. Drying time and drying efficiency during these two modes of operation are estimated and compared with the sun drying. The system is capable of attaining drying temperature between 50º and 70ºC. In the hybrid forced drying, the required moisture content of 3% is achieved within 7 hours and the average system efficiency is estimated as 5.08%. In the hybrid natural drying, the required moisture content is obtained in 9 hours and the average system efficiency is 3.17%. The fuel consumption during the drying process is 0.5 kg/hr and 0.75 kg/hr for forced mode and natural mode, respectively. The drying process in the hybrid forced mode of operation is twice faster than the sun drying. The dryer can be operated in any climatic conditions: as a solar dryer on normal sunny days, as a biomass dryer at night time and as a hybrid dryer on cloudy days. Based on the experimental study, it is concluded that the developed hybrid dryer is suitable for small scale cashew nut farmers in rural areas of developing countries.

40 CFR 1065.342 - Sample dryer verification.

Science.gov (United States)

2010-07-01

...-membrane dryer or thermal chiller. (d) Sample dryer verification procedure. Use the following method to... highest sample water content that you estimate during emission sampling. (3) Introduce the humidified gas... sampling system at a temperature at least 5 °C above the local humidified gas dewpoint. For dryers used in...

Adsorption thermal energy storage for cogeneration in industrial batch processes: Experiment, dynamic modeling and system analysis

International Nuclear Information System (INIS)

Schreiber, Heike; Graf, Stefan; Lanzerath, Franz; Bardow, André

2015-01-01

Adsorption thermal energy storage is investigated for heat supply with cogeneration in industrial batch processes. The feasibility of adsorption thermal energy storage is demonstrated with a lab-scale prototype. Based on these experiments, a dynamic model is developed and successfully calibrated to measurement data. Thereby, a reliable description of the dynamic behavior of the adsorption thermal energy storage unit is achieved. The model is used to study and benchmark the performance of adsorption thermal energy storage combined with cogeneration for batch process energy supply. As benchmark, we consider both a peak boiler and latent thermal energy storage based on a phase change material. Beer brewing is considered as an example of an industrial batch process. The study shows that adsorption thermal energy storage has the potential to increase energy efficiency significantly; primary energy consumption can be reduced by up to 25%. However, successful integration of adsorption thermal storage requires appropriate integration of low grade heat: Preferentially, low grade heat is available at times of discharging and in demand when charging the storage unit. Thus, adsorption thermal energy storage is most beneficial if applied to a batch process with heat demands on several temperature levels. - Highlights: • A highly efficient energy supply for industrial batch processes is presented. • Adsorption thermal energy storage (TES) is analyzed in experiment and simulation. • Adsorption TES can outperform both peak boilers and latent TES. • Performance of adsorption TES strongly depends on low grade heat temperature.

Testing Report: Littleford-Day Dryer Operation: Dryer Operation Impacts of Proposed MIS Mitigation Changes

Energy Technology Data Exchange (ETDEWEB)

Shimskey, Rick W. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Buchmiller, William C. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Elmore, Monte R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

2007-06-01

Pacific Northwest National Laboratory performed a series of tests using the Littleford Day 22-liter dryer during investigations that evaluated changes in the melter-feed composition for the Demonstration Bulk Vitrification System. During testing, a new melter-feed formulation was developed that improved dryer performance while improving the retention of waste salts in the melter feed during vitrification.

Herbal dryer: drying of ginger (zingiber officinale) using tray dryer

Science.gov (United States)

Haryanto, B.; Hasibuan, R.; Alexander; Ashari, M.; Ridha, M.

2018-02-01

Drying is widely used as a method to preserve food because of its convenience and affordability. Drying of ginger using tray dryer were carried out at various drying conditions, such as air-drying flow, air-drying temperature, and sample dimensions, to achieve the highest drying rate. Samples with various dimensions were placed in the tray dryer and dried using various air-drying flow and temperatures. The weights of samples were observed every 3 minutes interval. Drying was stopped after three times of constant weighing. Data of drying was collected to make the drying curves. Drying curves show that the highest drying rate is achieved using highest air flow and temperature.

Thermal Testing Methods for Solar Dryers

DEFF Research Database (Denmark)

Singh, Shobhana

2017-01-01

Solar food drying is a complex heat and mass transfer phenomena which depend on a number of drying process-dependent parameters such as operating conditions and characteristics of the food product to be dried. The variation in these parameters significantly affects the overall performance...... of the dryer system. Since commercial growth and acceptance of any solar dryer system momentously depend on its performance guarantee, the development of a standard methodology for their thermal testing has become necessary. The standard testing method not only provides better performance management...... of the dryer system but allows the manufacturers to achieve competitive efficiency and good product quality by comparing the available designs. In this chapter, an extensive review of solar dryer performance evaluation has been carried out. Furthermore, the chapter describes the existing testing procedures...

BWR Steam Dryer Alternating Stress Assessment Procedures

Energy Technology Data Exchange (ETDEWEB)

Morante, R. J. [Brookhaven National Lab. (BNL), Upton, NY (United States); Hambric, S. A. [Brookhaven National Lab. (BNL), Upton, NY (United States); Ziada, S. [Brookhaven National Lab. (BNL), Upton, NY (United States)

2016-12-01

This report presents an overview of Boiling Water Reactor (BWR) steam dryer design; the fatigue cracking failures that occurred at the Quad Cities (QC) plants and their root causes; a history of BWR Extended Power Uprates (EPUs) in the USA; and a discussion of steam dryer modifications/replacements, alternating stress mechanisms on steam dryers, and structural integrity evaluations (static and alternating stress).

Investigation of the drying airflow at a newly developed dryer geometry for mixed flow grain dryers

Directory of Open Access Journals (Sweden)

Holger Scaar

2016-06-01

Full Text Available The mixed-flow dryer has been a matter of investigation many times regarding drying efficiency, dryer control, and performance enhancement over the past years. However, there is still considerable demand for optimization in terms of energy efficiency and homogeneity of drying. In order to analyze the specific energy consumption and the homogeneity of the drying process, different thermodynamic process conditions have been investigated for the conventional MFD design using numerical and experimental methods. Based on the results obtained, a novel dryer design has been developed. With this, a considerable increase of efficiency is expected. As the fluid dynamic analysis of the first design draft revealed, further development is required until scaling-up and transfer into practice will be possible. While homogeneous airflow conditions could be demonstrated in the core flow region in the center of the dryer, the configuration must be optimized in the near wall regions.

GAS DRYER DESIGN FOR VERMICELLI USING MICROCONTROLLER ATMEGA 8535

Directory of Open Access Journals (Sweden)

Akhmad Mufasil

2013-04-01

Full Text Available The purpose of this research is designing a gas dryer for vermicelli using a microcontroller ATmega 8535 that can overcome the obstacles in the drying department. The microcontroller ATmega 8535 used to regulate the temperature of the drying chamber. This tool design is made to compare between conventional dryer and a theoritical gas dryer in the factory. The method used in this paper is field study in the factory. Based on the experience then theoritical gas dryer design from the factory’s datas. A microcontroller Atmega 8535 is added to the dryer to easier the dryer operation. The result of the theoritical gas dryer design for vermicelli using a microcontroller ATmega 8535, showed a faster time drying for 131,04 kg of vermicelli need 47,72 minutes at a temperature of 40- 55° C.

Evaluation of an industrial gas-fired IR dryer; Utvaerdering av en industriell gaseldad IR-straalare

Energy Technology Data Exchange (ETDEWEB)

Stenstroem, S; Hermodsson, S

1994-11-01

The IR dryer is used in a paper making machine to dry the paper web after it has been coated with a surface layer. In part 1 of the project a mathematical model have been developed, capable of calculating the radiation intensity and other energy flows in the dryer. In part 2 of the project, measurements have been made on the IR radiator mounted in the paper making machine. The calculation model shows the efficiency of the radiator to 39% at full power and 35% at half power. The direct measurements were made at half power and gave an efficiency of 31% for new radiators and 28% for old ones. The conclusion is that the calculation model values corresponds very well compared with direct measurements.

Laboratory Development of A High Capacity Gas-Fired paper Dryer

Energy Technology Data Exchange (ETDEWEB)

Chudnovsky, Yaroslav [Gas Technology Institute, Des Plaines, IL (United States); Kozlov, Aleksandr [Gas Technology Institute, Des Plaines, IL (United States); Sherrow, Lester [Gas Technology Institute, Des Plaines, IL (United States)

2005-09-30

Paper drying is the most energy-intensive and temperature-critical aspect of papermaking. It is estimated that about 67% of the total energy required in papermaking is used to dry paper. The conventional drying method uses a series of steam-heated metal cylinders that are required to meet ASME codes for pressure vessels, which limits the steam pressure to about 160 psig. Consequently, the shell temperature and the drying capacity are also limited. Gas Technology Institute together with Boise Paper Solutions, Groupe Laparrier and Verreault (GL&V) USA Inc., Flynn Burner Corporation and with funding support from the U.S. Department of Energy, U.S. natural gas industry, and Gas Research Institute is developing a high efficiency gas-fired paper dryer based on a combination of a ribbon burner and advanced heat transfer enhancement technique. The Gas-Fired Paper Dryer (GFPD) is a high-efficiency alternative to conventional steam-heated drying drums that typically operate at surface temperatures in the 300ºF range. The new approach was evaluated in laboratory and pilot-scale testing at the Western Michigan University Paper Pilot Plant. Drum surface temperatures of more than 400ºF were reached with linerboard (basis weight 126 lb/3000 ft2) production and resulted in a 4-5 times increase in drying rate over a conventional steam-heated drying drum. Successful GFPD development and commercialization will provide large energy savings to the paper industry and increase paper production rates from dryer-limited (space- or steam-limited) paper machines by an estimated 10 to 20%, resulting in significant capital costs savings for both retrofits and new capacity.

Advances in industrial biopharmaceutical batch process monitoring: Machine-learning methods for small data problems.

Science.gov (United States)

Tulsyan, Aditya; Garvin, Christopher; Ündey, Cenk

2018-04-06

Biopharmaceutical manufacturing comprises of multiple distinct processing steps that require effective and efficient monitoring of many variables simultaneously in real-time. The state-of-the-art real-time multivariate statistical batch process monitoring (BPM) platforms have been in use in recent years to ensure comprehensive monitoring is in place as a complementary tool for continued process verification to detect weak signals. This article addresses a longstanding, industry-wide problem in BPM, referred to as the "Low-N" problem, wherein a product has a limited production history. The current best industrial practice to address the Low-N problem is to switch from a multivariate to a univariate BPM, until sufficient product history is available to build and deploy a multivariate BPM platform. Every batch run without a robust multivariate BPM platform poses risk of not detecting potential weak signals developing in the process that might have an impact on process and product performance. In this article, we propose an approach to solve the Low-N problem by generating an arbitrarily large number of in silico batches through a combination of hardware exploitation and machine-learning methods. To the best of authors' knowledge, this is the first article to provide a solution to the Low-N problem in biopharmaceutical manufacturing using machine-learning methods. Several industrial case studies from bulk drug substance manufacturing are presented to demonstrate the efficacy of the proposed approach for BPM under various Low-N scenarios. © 2018 Wiley Periodicals, Inc.

Design and testing of solar dryers for processing food wastes

Energy Technology Data Exchange (ETDEWEB)

Nijmeh, M.N.; Ragab, A.S.; Emeish, M.S. [University of Jordan, Amman (Jordan). Mechanical Engineering Dept.; Jubran, B.A. [International Islamic University of Malaysia, Kaula Lumpur (Malaysia). Dept. of Mechanical Engineering

1998-12-01

This paper investigates the potential of using two solar dryers manufactured from locally available materials under Jordanian climatic conditions for drying food wastes for utilization as animal feed. The first dryer is a radiative-convective type, while the second is a solar boiler dryer. Tests were also conducted to investigate the nutritious values of the dried products and their suitability as animal feed. It was found from tests that the solar boiler dryer is more efficient than the radiative-convective dryer for producing animal feed in terms of both quality and quantity. The nutritious values of the end products from the dryers were found to be within the international recommended values used for feeding chickens. (author)

Operation experiences of biofuel dryers; Drifterfarenheter fraan aangtorkar och direkta roekgastorkar

Energy Technology Data Exchange (ETDEWEB)

Berge, Christian; Dejfors, Charlotte [AaF Energikonsult Stockholm AB (Sweden)

2000-01-01

A study regarding operation experiences of indirect steam dryers and direct flue gas dryers of biofuels has been conducted. In the study, plants with the two types of dryers have been visited and operational experiences have been gathered and analysed. Results show that the well proven technique with flue gas dryers has a higher availability than the steam dryers. Several plants have problem with the feeding and discharge systems. Material selection is very important to prevent corrosion. Indirect steam dryers have more environmental regulations than flue gas dryers because of the generated condensate from the fuel drying process. Future work should concentrate on material selections, refining the feeding and discharge systems and control system.

Makespan estimation and order acceptance in batch process industries when processing times are uncertain

NARCIS (Netherlands)

Ivanescu, V.C.; Fransoo, J.C.; Bertrand, J.W.M.

2002-01-01

Batch process industries are characterized by complex precedence relationships between operations, which renders the estimation of an acceptable workload very difficult. A detailed schedule based model can be used for this purpose, but for large problems this may require a prohibitive large amount

Evaluation of a dryer in a steam generator

International Nuclear Information System (INIS)

Xue Yunkui; Liu Shixun; Guandao, Xie; Chen Junliang

1998-01-01

The hooked-vane-type dryer is used in vertical, natural circulation steam generators used in PWR-type nuclear power stations. it separates the fine droplets of water carried by steam so that the steam generator outlet steam moisture is below 0.25%. Such low moisture is demanded to ensure a safe and economic operation of the unit. The dryer is composed of hooked vanes and a draining structure. A series of tests to screen different designs were performed using air-water mixture. The paper presents the results of the investigation of the effect of the number of drainage hooks , the bending angle , distance between two adjacent vanes, and other geometrical parameters on the performance of a hooked-vane-type steam dryer. It indicates that the dryer still works effectively when the moisture of the steam at the dryer inlet changes in a wide range, and that the performance of the dryer is closely related to the geometry of the draining structure . On the basis of the results of this program, a draining structure with an original design was selected and it is presented in the paper. The performance of the selected draining structure is better than that of similar structures in China and abroad. (author)

Rotary drum dryers for coal slurries

Energy Technology Data Exchange (ETDEWEB)

Baunack, F

1983-04-01

The suitability, sizing and internal equipment of rotary drum dryers for high-ash coal slurries are discussed. Rotary dryers will handle also difficult slurries; by suitable drum sizes, lifter blades and chains not only high specific evaporation capacities can be achieved but also very high throughputs of up to 400 tons/h of finished product and high evaporation capacities of 60 tons/h.

Affordable Hybrid Heat Pump Clothes Dryer

Energy Technology Data Exchange (ETDEWEB)

TeGrotenhuis, Ward E. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Butterfield, Andrew [Jabil, St. Petersburg, FL (United States); Caldwell, Dustin D. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Crook, Alexander [Jabil, St. Petersburg, FL (United States)

2016-06-30

This project was successful in demonstrating the feasibility of a step change in residential clothes dryer energy efficiency by demonstrating heat pump technology capable of 50% energy savings over conventional standard-size electric dryers with comparable drying times. A prototype system was designed from off-the-shelf components that can meet the project’s efficiency goals and are affordable. An experimental prototype system was built based on the design that reached 50% energy savings. Improvements have been identified that will reduce drying times of over 60 minutes to reach the goal of 40 minutes. Nevertheless, the prototype represents a step change in efficiency over heat pump dryers recently introduced to the U.S. market, with 30% improvement in energy efficiency at comparable drying times.

On-line Scheduling Of Multi-Server Batch Operations

NARCIS (Netherlands)

van der Zee, D.J.; van Harten, A.; Schuur, P.C.

1999-01-01

Batching jobs in a manufacturing system is a very common policy in most industries. Main reasons for batching are avoidance of setups and/or facilitation of material handling. Good examples of batch-wise production systems are ovens found in aircraft industry and in semiconductor manufacturing.

COMMERCIAL DEMONSTRATION OF THE MANUFACTURED AGGREGATE PROCESSING TECHNOLOGY UTILIZING SPRAY DRYER ASH

Energy Technology Data Exchange (ETDEWEB)

Roy Scandrol

2003-10-01

Universal Aggregates, LLC proposes to design, construct and operate a lightweight aggregate manufacturing plant at the Birchwood Power Facility in King George, Virginia. The installation and start-up expenses for the Birchwood Aggregate Facility are $19.5 million. The DOE share is $7.2 million (37%) and the Universal Aggregates share is $12.3 (63%). The project team consists of CONSOL Energy Inc., P.J. Dick, Inc., SynAggs, LLC, and Universal Aggregates, LLC. The Birchwood Facility will transform 115,000 tons per year of spray dryer by-products that are currently being disposed of in an offsite landfill into 167,000 tons of a useful product, lightweight aggregates that can be used to manufacture lightweight aggregates that can be used to manufacture lightweight and medium weight masonry blocks. In addition to the environmental benefits, the Birchwood Facility will create nine (9) manufacturing jobs plus additional employment in the local trucking industry to deliver the aggregate to customers or reagents to the facility. A successful demonstration would lead to additional lightweight aggregate manufacturing facilities in the United States. There are currently twenty-one (21) spray dryer facilities operating in the United States that produce an adequate amount of spray dryer by-product to economically justify the installation of a lightweight aggregate manufacturing facility. Industry sources believe that as additional scrubbing is required, dry FGD technologies will be the technology of choice. Letters from potential lightweight aggregate customers indicate that there is a market for the product once the commercialization barriers are eliminated by this demonstration project.

COMMERCIAL DEMONSTRATION OF THE MANUFACTURED AGGREGATE PROCESSING TECHNOLOGY UTILIZING SPRAY DRYER ASH

Energy Technology Data Exchange (ETDEWEB)

Roy Scandrol

2003-04-01

Universal Aggregates, LLC proposes to design, construct and operate a lightweight aggregate manufacturing plant at the Birchwood Power Facility in King George, Virginia. The installation and start-up expenses for the Birchwood Aggregate Facility are $19.5 million. The DOE share is $7.2 million (37%) and the Universal Aggregates share is $12.3 (63%). The project team consists of CONSOL Energy Inc., P.J. Dick, Inc., SynAggs, LLC, and Universal Aggregates, LLC. The Birchwood Facility will transform 115,000 tons per year of spray dryer by-products that are currently being disposed of in an offsite landfill into 167,000 tons of a useful product, lightweight aggregates that can be used to manufacture lightweight aggregates that can be used to manufacture lightweight and medium weight masonry blocks. In addition to the environmental benefits, the Birchwood Facility will create eight (8) manufacturing jobs plus additional employment in the local trucking industry to deliver the aggregate to customers or reagents to the facility. A successful demonstration would lead to additional lightweight aggregate manufacturing facilities in the United States. There are currently twenty-one (21) spray dryer facilities operating in the United States that produce an adequate amount of spray dryer by-product to economically justify the installation of a lightweight aggregate manufacturing facility. Industry sources believe that as additional scrubbing is required, dry flue gas desulfurization (FGD) technologies will be the technology of choice. Letters from potential lightweight aggregate customers indicate that there is a market for the product once the commercialization barriers are eliminated by this demonstration project.

Evaluation of a fruit solar dryer; Avaliacao de um secador solar de frutas

Energy Technology Data Exchange (ETDEWEB)

Berthier, L.J.; Bittencourt, J.; Queiroz, M.R.

2000-07-01

A study of the Nanica banana drying was carried out in a solar dryer with six trays operating with direct exposure of the product to the solar radiation and internal convection. The solar drying was performed College of Agricultural Engineering of the UNICAMP, Campinas, S.Paulo state, Brazil. The study aimed a 20 to 25 per cent final humidity of the dry product, result obtained in the different trays during a maximum drying period of 147 hours (6 days), in a batch system. During the drying period, the average temperature of the environment air at daylight was of 26 degree Celsius with a maximum of 32 degree Celsius, and 18 degrees Celsius during nocturnal period, with a minimum of 12,6 degree Celsius. In the inward of the dryer reached average values near to 50 degree Celsius, measured at noon. The 29,540 kg initial net weight of peeled banana was reduced to yield of 10,815 kg after the drying process, obtaining an income of 36,61 percent of the total production. With the values of the product weight loss, the curves of the drying in each tray had been built, observing that, in the upper trays reached the desired humidity in a lesser period.

Energy Efficient Clothes Dryer with IR Heating and Electrostatic Precipitator

Energy Technology Data Exchange (ETDEWEB)

Weaver, Stanton [GE Global Research, Niskayuna, NY (United States)

2017-12-12

, where they are recharged and drawn to the ESP wall, to be extracted at the bottom of the ESP. The warm dry air is then recirculated back into the dryer. The proposed technology, at the time of the proposal submission was estimated to have an EF of 4.79. At program completion we have designed, built, tested, integrated and optimized the proposed technologies into a prototype “high efficiency” residential clothes dryer. Testing of the integrated prototype dryer provided insight into the technical effectiveness and economic feasibility of the proposed technologies. The program has the potential of greatly impacting energy savings. The predicted EF of the proposed technology is 4.79, yielding an energy savings of 42% when compared to conventional electric vented dryers. Given there are approximately 84 million dryers in the US consuming ~64 billion kWh per year, a net savings of 27 billion kWh per year or 0.092 quads could be realized. Since the dryer is not vented, make up air from the room is not needed, adding an additional savings of ~1kWh per load, or 23.8 billion kWh per year. In addition, it is envisioned that the proposed ESP, when successful, would potentially find applications in industrial and residential dehumidification.

Performance of modified greenhouse dryer with thermal energy storage

Directory of Open Access Journals (Sweden)

Om Prakash

2016-11-01

Full Text Available In this attempt, the main goal is to do annual performance, environomical analysis, energy analysis and exergy analysis of the modified greenhouse dryer (MGD operating under active mode (AM and passive mode (PM. Thermal storage is being applied on the ground of MGD. It is applied in three different ways namely barren floor, floor covered with black PVC sheet (PVC and Black Coated. Experimental study of dryers in no-load conditions reveals that floor covered with a black PVC sheet is more conducive for drying purpose than other floors. The MGD under AM is found to be more effective as compared to PM for tomato and capsicum, which are high moisture content crops. For medium moisture content crop (potato chips, both dryers show relatively similar drying performance. Crops dried inside the greenhouse dryer are found to be more nutrient than open sun dried crops. The payback period of the modified greenhouse dryer under passive mode is found to be 1.11 years. However, for the active mode of the modified greenhouse dryer is only 1.89 years. The embodied energy of the passive mode of the dryer is a 480.277 kWh and 628.73 kWh for the active mode of the dryer. The CO2 emissions per annum for passive and active mode greenhouse dryers are found to be 13.45 kg and 17.6 kg respectively. The energy payback time, carbon mitigation and carbon credit have been calculated based type of crop dried. The range of exergy efficiency is 29%–86% in MGD under PM and 30%–78% in the MGD under AM. The variation of Heat utilization factor (HUF for MGD under PM is 0.12–0.38 and 0.26–0.53 for MGD under AM. The range of co-efficient of performances (COP for MGD under PM is 0.55–0.87 and 0.58–0.73 for MGD under AM.

On-line scheduling of multi-server batch operations

NARCIS (Netherlands)

Zee, Durk Jouke van der; Harten, Aart van; Schuur, Peter

The batching of jobs in a manufacturing system is a very common policy in many industries. The main reasons for batching are the avoidance of setups and/or facilitation of material handling. Good examples of batch-wise production systems are the ovens that are found in the aircraft industry and in

Experimental investigations of a chimney-dependent solar crop dryer

Energy Technology Data Exchange (ETDEWEB)

Afriyie, J.K.; Nazha, M.A.A.; Rajakaruna, H. [School of Engineering and Technology, De Montfort University, Queens Building, The Gateway, Leicester LE1 9BH (United Kingdom); Forson, F.K. [Department of Mechanical Engineering, Kwame Nkrumah University of Science and Technology, Kumasi (Ghana)

2009-01-15

An experimental investigation into the performance of a solar crop dryer with solar chimney and no air preheating is described. Tests were first performed on the cabinet dryer, using a normal chimney. The trials were repeated with a solar chimney. Still with the solar chimney, further trials were carried out with the roof of the drying chamber inclined further to form a tent dryer. The described tests include no-load tests for airflow rate measurements and drying tests, with cassava as the crop. Air velocities, temperatures, ambient relative humidity and the drop in crop moisture contents at different stages of the drying process are also presented. The effects of the various configurations described above on the drying process are deduced and discussed while comparing the experimental results with one another. In addition, the performance of the dryer in relation to other natural convection dryers is discussed. The results show that the solar chimney can increase the airflow rate of a direct-mode dryer especially when it is well designed with the appropriate angle of drying-chamber roof. However, the increase in flow rate only increases the drying rate when the relative humidity (RH) of the ambient air is below a certain mark (60% for cassava). (author)

Silk cocoon drying in forced convection type solar dryer

International Nuclear Information System (INIS)

Singh, Panna Lal

2011-01-01

The thin layer silk cocoon drying was studied in a forced convection type solar dryer. The drying chamber was provided with several trays on which the cocoons loaded in thin layer. The hot air generated in the solar air heater was forced into drying chamber to avoid the direct exposure of sunlight and UV radiation on cocoons. The drying air temperature varied from 50 to 75 o C. The cocoon was dried from the initial moisture content of about 60-12% (wb). The drying data was fitted to thin layer drying models. Drying behaviour of the silk cocoon was best fitted with the Wang and Singh drying model. Good agreement was obtained between predicted and experimental values. Quality of the cocoons dried in the solar dryer was at par with the cocoons dried in the conventional electrical oven dryer in term of the silk yield and strength of the silk. Saving of electrical energy was about 0.75 kWh/kg cocoons dried. Economic analysis indicated that the NPV of the solar dryer was higher and more stable (against escalation rate of electricity) as compare to the same for electrical oven dryer. Due to simplicity in design and construction and significant saving of operational electrical energy, solar cocoon dryer seems to be a viable option.

Development of an Active Solar Crop Dryer: Design Analysis and Performance Evaluation

International Nuclear Information System (INIS)

Itodo, I. N.; Adewole, A.M.; Edemaku, S.K.

2002-01-01

A forced convection indirect solar dryer powered by a PVC module was designed and evaluated. The performance of the dryer was poor; its drying rate, collector and system drying efficiency were 0.74 kg/day, 12% and 10% respectively. The dryer was redesigned and modified into a direct forced convection type- Its design analysis and performance evaluation was undertaken by drying mashed cassava. The drying rate, system drying collector and pick-up efficiencies were 1,6 kg/day (14%/day), 9%, 46% and 29% respectively. Comparatively, the drying rate for sun drying was 0.9 kg/day. The collector efficiency compared very well to the designed value of 48% and may not need further improvement. The pick-up efficiency also compared well with typical averages for this dryer type. The drying rate and system drying efficiency Indicate the need for further development of this dryer. Prediction equations were developed from the results of measured differences in collector, dryer and ambient air temperatures plotted on graphs and applying regression. It is recommended that the volumetric air-flow rate across the drying unit should he improved by affecting the tan speed and air inlet area of the dryer. The improved dryer will subsequently be compared to a natural convection dryer so that an appropriate dryer technology can be recommended for the rural small-scale farmers

Design and performance evaluation of a new hybrid solar dryer for banana

International Nuclear Information System (INIS)

Amer, B.M.A.; Hossain, M.A.; Gottschalk, K.

2010-01-01

A hybrid solar dryer was designed and constructed using direct solar energy and a heat exchanger. The dryer consists of solar collector, reflector, heat exchanger cum heat storage unit and drying chamber. The drying chamber was located under the collector. The dryer was operated during normal sunny days as a solar dryer, and during cloudy day as a hybrid solar dryer. Drying was also carried out at night with stored heat energy in water which was collected during the time of sun-shine and with electric heaters located at water tank. The efficiency of the solar dryer was raised by recycling about 65% of the drying air in the solar dryer and exhausting a small amount of it outside the dryer. Under Mid-European summer conditions it can raise up the air temperature from 30 to 40 deg. C above the ambient temperature. The solar dryer was tested for drying of ripe banana slices. The capacity of the dryer was to dry about 30 kg of banana slices in 8 h in sunny day from an initial moisture content of 82% to the final moisture content of 18% (wb). In the same time it reduced to only 62% (wb) moisture content in open sun drying method. The colour, aroma and texture of the solar dried products were better than the sun drying products.

Assessment of the bacterial contamination of hand air dryer in washrooms.

Science.gov (United States)

Alharbi, Sulaiman Ali; Salmen, Saleh Hussein; Chinnathambi, Arunachalam; Alharbi, Naiyf S; Zayed, M E; Al-Johny, Bassam O; Wainwright, Milton

2016-03-01

The present study was carried out, using standard techniques, to identify and count the bacterial contamination of hand air dryers, used in washrooms. Bacteria were isolated from the air flow, outlet nozzle of warm air dryers in fifteen air dryers used in these washrooms. Bacteria were found to be relatively numerous in the air flows. Bacterially contaminated air was found to be emitted whenever a warm air dryer was running, even when not being used for hand drying. Our investigation shows that Staphylococcus haemolyticus, Micrococcus luteus, Pseudomonas alcaligenes, Bacillus cereus and Brevundimonad diminuta/vesicularis were emitted from all of the dryers sampled, with 95% showing evidence of the presence of the potential pathogen S. haemolyticus. It is concluded that hot air dryers can deposit pathogenic bacteria onto the hands and body of users. Bacteria are distributed into the general environment whenever dryers are running and could be inhaled by users and none-users alike. The results provide an evidence base for the development and enhancement of hygienic hand drying practices.

Final Report: Laboratory Development of a High Capacity Gas-Fired Paper Dryer

Energy Technology Data Exchange (ETDEWEB)

Yaroslav Chudnovsky; Aleksandr Kozlov; Lester Sherrow

2005-09-30

Paper drying is the most energy-intensive and temperature-critical aspect of papermaking. It is estimated that about 67% of the total energy required in papermaking is used to dry paper. The conventional drying method uses a series of steam-heated metal cylinders that are required to meet ASME codes for pressure vessels, which limits the steam pressure to about 160 psig. Consequently, the shell temperature and the drying capacity are also limited. Gas Technology Institute together with Boise Paper Solutions, Groupe Laperrier and Verreault (GL&V) USA Inc., Flynn Burner Corporation and with funding support from the U.S. Department of Energy, U.S. natural gas industry, and Gas Research Institute is developing a high efficiency gas-fired paper dryer based on a combination of a ribbon burner and advanced heat transfer enhancement technique. The Gas-Fired Paper Dryer (GFPD) is a high-efficiency alternative to conventional steam-heated drying drums that typically operate at surface temperatures in the 300 deg F range. The new approach was evaluated in laboratory and pilot-scale testing at the Western Michigan University Paper Pilot Plant. Drum surface temperatures of more than 400 deg F were reached with linerboard (basis weight 126 lb/3000 ft2) production and resulted in a 4-5 times increase in drying rate over a conventional steam-heated drying drum. Successful GFPD development and commercialization will provide large energy savings to the paper industry and increase paper production rates from dryer-limited (space- or steam-limited) paper machines by an estimated 10 to 20%, resulting in significant capital costs savings for both retrofits and new capacity.

MESIN PENGERING KAYU SEDERHANA UNTUK HOME INDUSTRI

Directory of Open Access Journals (Sweden)

Murni Murni

2012-02-01

Full Text Available Dryer machine of wood is made to fulfill need of wood in order to produce raw of drying wood is notdepended weather. Making of dryer of wood usually requiree investment cost more expensive . it is heavyfor home industry .Inovation of simple dryer machine is done with flowing steam naturally and base onanalyzing it shows that drying can achieve moistur content 12 persen

solar dryer with biomass backup heater for drying fruits

African Journals Online (AJOL)

SOLAR DRYER WITH BIOMASS BACKUP HEATER FOR DRYING FRUITS: DEVELOPMENT AND PERFORMANCE ANALYSIS. ... Journal of Science and Technology (Ghana) ... Most solar dryers rely on only solar energy as the heat source.

Design of mixed-mode natural convection solar crop dryers: Application of principles and rules of thumb

Energy Technology Data Exchange (ETDEWEB)

Forson, F.K.; Akuffo, F.O. [Department of Mechanical Engineering, Kwame Nkrumah University of Science and Technology, Kumasi (Ghana); Nazha, M.A.A.; Rajakaruna, H. [Department of Mechanical Engineering, De Montfort University, Queens Building, Leicester LE1 9BH (United Kingdom)

2007-11-15

A mixed-mode natural convection solar crop dryer (MNCSCD) designed and used for drying cassava and other crops in an enclosed structure is presented. A prototype of the dryer was constructed to specification and used in experimental drying tests. This paper outlines the systematic combination of the application of basic design concepts, and rules of thumb resulting from numerous and several years of experimental studies used and presents the results of calculations of the design parameters. A batch of cassava 160 kg by mass, having an initial moisture content of 67% wet basis from which 100 kg of water is required to be removed to have it dried to a desired moisture content of 17% wet basis, is used as the drying load in designing the dryer. A drying time of 30-36 h is assumed for the anticipated test location (Kumasi; 6.7 N,1.6 W) with an expected average solar irradiance of 400 W/m{sup 2} and ambient conditions of 25 C and 77.8% relative humidity. A minimum of 42.4 m{sup 2} of solar collection area, according to the design, is required for an expected drying efficiency of 12.5%. Under average ambient conditions of 28.2 C and 72.1% relative humidity with solar irradiance of 340.4 W/m{sup 2}, a drying time of 35.5 h was realised and the drying efficiency was evaluated as 12.3% when tested under full designed load signifying that the design procedure proposed is sufficiently reliable. (author)

Assessment of the bacterial contamination of hand air dryer in washrooms

OpenAIRE

Alharbi, Sulaiman Ali; Salmen, Saleh Hussein; Chinnathambi, Arunachalam; Alharbi, Naiyf S.; Zayed, M.E.; Al-Johny, Bassam O.; Wainwright, Milton

2016-01-01

The present study was carried out, using standard techniques, to identify and count the bacterial contamination of hand air dryers, used in washrooms. Bacteria were isolated from the air flow, outlet nozzle of warm air dryers in fifteen air dryers used in these washrooms. Bacteria were found to be relatively numerous in the air flows. Bacterially contaminated air was found to be emitted whenever a warm air dryer was running, even when not being used for hand drying. Our investigation shows th...

Corn Drying with Zeolite in The Fluidized Bed Dryer under Medium Temperature

Directory of Open Access Journals (Sweden)

Mohamad Djaeni

2013-08-01

Full Text Available Drying is an important step to find high quality of corn. Based on Standard of National Industry, populer as SNI, number 01-3920-1995, the corn was well stored at moisture content 14% or below (wet basis. However, conventional corn drying dealed with in-efficient energy process and corn quality degradation. This research evaluated the performance of corn drying assisted by zeolite as moisture adsorbent. In this process, the zeolite and corn were placed in the dryer fluidized by warm air as drying medium under 40 - 50oC. The air evaporated water product from corn, and at same time the zeolite adsorbed moisture in air. So, the relative humidity of air in dryer can be kept low in which enhanced the driving force for drying. Beside that, the moisture adsoprtion by zeolite was exothermic process that can supply the energy for drying or keep the dryer temperature. Thus, the drying rate can be faster. This work foccussed to observe the effect of drying temperature, air velocity, and corn to zeolite ratio on drying time as well as corn quality. As indicators, the drying rate was estimated and the proxymates content such as protein, fat, and carbohydrate content were analyzed. The results showed that compared with conventional fluidised bed dryer, corn drying with zeolite, can speed up drying time as well as improving the constant of drying rate. In addition, the corn proximate nutrition content can be well retained. At operating temperature 40oC, air velocity 9 m.s-1, and zeolite to corn ratio 1:2, the drying time can be 60 minutes shorter compared to that without zeolite.

Development and Evaluation of Solar Tunnel Dryer for Commercial Fish Drying

Science.gov (United States)

Mohod, A. G.; Khandetod, Y. P.; Shrirame, H. Y.

2014-01-01

The local practice of drying fish in open sun drying poses problems such as high moisture content, uncontrolled drying and contamination. These problems can be avoided by proper use of improved methods such as the solar tunnel dryer, which results in faster drying of fish. The semi cylindrical walk-in type natural convection solar tunnel dryer, having drying area of 37.5 m2 was developed and evaluated for the drying of fish products in comparison with the conventional method of open sun drying. The experiments were conducted without fish and with fish to evaluate the performance of solar tunnel dryer. The average rise in temperature inside the solar tunnel dryer was found to be 11.24 °C and 18.29 °C over the ambient temperature during no load test in winter and summer respectively. The average 28 % saving in time was observed for selected fish drying using solar tunnel dryer over open sun drying method with average drying efficiency of 19 %. The economics was calculated for drying of prawns ( Parapaeneopsis stylifera) by solar tunnel dryer and open sun drying system on the basis of business as a whole. The economics of the solar tunnel dryer is presented in term of Net present worth, Benefit-Cost Ratio, Payback period, Profitability index and Internal rate of return. The pay back period for solar tunnel dryer was found to be 2.84 years.

Improving Dryer and Press Efficiencies Through Combustion of Hydrocarbon Emissions

Energy Technology Data Exchange (ETDEWEB)

Sujit Banerjee

2005-10-31

Emission control devices on dryers and presses have been legislated into the industry, and are now an integral part of the drying system. These devices consume large quantities of natural gas and electricity and down-sizing or eliminating them will provide major energy savings. The principal strategy taken here focuses on developing process changes that should minimize (and in some cases eliminate) the need for controls. A second approach is to develop lower-cost control options. It has been shown in laboratory and full-scale work that Hazardous Air Pollutants (HAPs) emerge mainly at the end of the press cycle for particleboard, and, by extension, to other prod-ucts. Hence, only the air associated with this point of the cycle need be captured and treated. A model for estimating terpene emissions in the various zones of veneer dryers has been developed. This should allow the emissions to be concentrated in some zones and minimized in others, so that some of the air could be directly released without controls. Low-cost catalysts have been developed for controlling HAPs from dryers and presses. Catalysts conventionally used for regenerative catalytic oxidizers can be used at much lower temperatures for treating press emissions. Fluidized wood ash is an especially inexpensive mate-rial for efficiently reducing formaldehyde in dryer emissions. A heat transfer model for estimating pinene emissions from hot-pressing strand for the manufacture of flakeboard has been constructed from first principles and validated. The model shows that most of the emissions originate from the 1-mm layer of wood adjoining the platen surface. Hence, a simple control option is to surface a softwood mat with a layer of hardwood prior to pressing. Fines release a disproportionate large quantity of HAPs, and it has been shown both theo-retically and in full-scale work that particles smaller than 400 µm are principally responsible. Georgia-Pacific is considering green

Neural network modeling of drying of rice in BAU-STR dryer

Science.gov (United States)

Alam, Md. Ashraful; Saha, Chayan Kumer; Alam, Md. Monjurul; Ashraf, Md. Ali; Bala, Bilash Kanti; Harvey, Jagger

2018-05-01

The experimental performance and artificial neural network modeling of rice drying in BAU-STR dryer is presented in this paper. The dryer consists of a biomass stove as a heat source, a perforated inner bin and a perforated outer bin with annular space for grains, and a blower (1 hp) to supply heated air. The dryer capacity was 500 kg of freshly harvested rice. Twenty experimental runs were conducted to investigate the experimental performance of the dryer for drying of rice. An independent multilayer neural network approach was used to predict the performance of the BAU-STR dryer for drying of rice. Ten sets of experimental data were used for training using back propagation algorithm and another ten sets of data were used for testing the artificial neural network model. The prediction of the performance of the dryer was found to be excellent after it was adequately trained. The statistical analysis showed that the errors (MSE and RMSE) were within and acceptable range of ±5% with a coefficient of determination (R2) of 99%. The model can be used to predict the potential of the dryer for different locations, and can also be used in a predictive optimal control algorithm.

Evaluation of hybrid solar – biomass dryer with no load

Directory of Open Access Journals (Sweden)

Yassen Tadahmun Ahmed

2014-07-01

Full Text Available Experimental study was carried out to investigate the performance of designed and fabricated hybrid solar-biomass dryer without load. The solar side was a natural convection mixed mode, while the biomass side was a hot air produced from a burner/gas to gas heat exchanger. The experiments have been conducted to test the dryer temperature, inlet and outlet relative humidity, outlet velocity, and biomass feeding rate. In the solar mode the maximum dryer temperature was 63°C. Behaviours of the velocity in the dryer was found to follow solar radiation available to the dryer. The velocity was in the range of 0.6 – 1.35 m/s through the 0.0176 m2 area of the outlet when the solar radiation was in the range of 150 – 880 W/m2. Two feeding rates of wood were used to investigate the dryer performance through the night. The results showed that at feeding rate 278 g/hr, the drying air mean temperature was 62 ºC. This temperature was more suitable than the measured drying air temperature at feeding rate 490 g/hr. Also the 62 °C drying environment is more stable and feasible for drying almost all types of products.

Effectiveness of a heat exchanger in a heat pump clothes dryer

Science.gov (United States)

Nasution, A. H.; Sembiring, P. G.; Ambarita, H.

2018-02-01

This paper deals with study on a heat pump clothes dryer coupled with a heat exchanger. The objective is to explore the effects of the heat exchanger on the performance of the heat pump dryer. The heat pump dryer consists of a vapor compression cycle and integrated with a drying room with volume 1 m3. The power of compressor is 800 Watt and the refrigerant of the cycle is R22. The heat exchanger is a flat plate type with dimensions of 400 mm × 400 mm × 400 mm. The results show the present of the heat exchanger increase the performance of the heat pump dryer. In the present experiment the COP, TP and SMER increase 15.11%, 4.81% and 58.62%, respectively. This is because the heat exchanger provides a better drying condition in the drying room with higher temperature and lower relative humidity in comparison with heat pump dryer without heat exchanger. The effectiveness of the heat exchanger is also high, it is above 50%. It is suggested to install a heat exchanger in a heat pump dryer.

Mathematical modeling of a mixed flow spray dryer

International Nuclear Information System (INIS)

Kasiri, N.; Delkhan, F.

2001-01-01

In this paper a mathematical model has been developed to simulate the behavior of spray dryers with an up-flowing spray. The model is based on mass, energy and momentum balance on a single droplet , and mass and energy balances on the drying gas. The system of nonlinear differential equations thus obtained is solved to predict the changes in temperature, humidity, diameter, velocity components and the density of the droplets as well as the temperature and the humidity changes of the drying gas. The predicted results were then compared with an industrially available set of results. A good degree of proximity between the two is reported

The sequencing batch reactor as an excellent configuration to treat wastewater from the petrochemical industry.

Science.gov (United States)

Caluwé, Michel; Daens, Dominique; Blust, Ronny; Geuens, Luc; Dries, Jan

2017-02-01

In the present study, the influence of a changing feeding pattern from continuous to pulse feeding on the characteristics of activated sludge was investigated with a wastewater from the petrochemical industry from the harbour of Antwerp. Continuous seed sludge, adapted to the industrial wastewater, was used to start up three laboratory-scale sequencing batch reactors. After an adaptation period from the shift to pulse feeding, the effect of an increasing organic loading rate (OLR) and volume exchange ratio (VER) were investigated one after another. Remarkable changes of the specific oxygen uptake rate (sOUR), microscopic structure, sludge volume index (SVI), SVI 30 /SVI 5 ratio, and settling rate were observed during adaptation. sOUR increased two to five times and treatment time decreased 43.9% in 15 days. Stabilization of the SVI occurred after a period of 20 days and improved significantly from 300 mL·g -1 to 80 mL·g -1 . Triplication of the OLR and VER had no negative influence on sludge settling and effluent quality. Adaptation time of the microorganisms to a new feeding pattern, OLR and VER was relatively short and sludge characteristics related to aerobic granular sludge were obtained. This study indicates significant potential of the batch activated sludge system for the treatment of this industrial petrochemical wastewater.

Performance of a desiccant assisted packed bed passive solar dryer for copra processing

Directory of Open Access Journals (Sweden)

Padmanaban Govindarajulu

2017-01-01

Full Text Available In this paper, the performance of a novel desiccant assisted packed bed passive solar dryer was evaluated for copra processing and compared with conventional passive solar dryer. This novel solar dryer consists of a desiccant assisted packed bed solar air heater attached with a dryer cabin. The desiccant and phase change materials packed in the solar air heater has control the humidity and retains the heat for longer duration, respectively. The performance of the dryer was evaluated (in terms of drying time to attain the final equilibrium moisture content, drying rate, specific moisture extraction rate, pick-up efficiency, and dryer efficiency under the meteorological conditions of Coimbatore city in India during March and April 2016. The copra was dried from initial moisture content (wet basis of about 52% to the final moisture content (wet basis of about 8% in 62 hours with specific moisture extraction rate of 0.82 kg/kWh. The drying time was reduced by about 44 hours when compared to the conventional passive solar dryer. The dryer pick-up efficiency was varied between about 10% and 65%. The average dryer thermal efficiency was calculated to be about 32%. The quality of final dried product was found to be good.

New complex-dryers with RE for coatings

International Nuclear Information System (INIS)

Ge, G.

1998-01-01

Full text: The complex coating dryers are produced with good 2-Ethylhexanoic acid, rare earths and other metals. Simply using such a complex drier can get the total effect instead of the traditional dryers such as Co, Mn, Pb, Zn, Ca etc. It has advantages of saving quantity, decreasing cost, simplifying process, making the operation convenient, good quality, good stability and without Pb. Invention patent of China requisition number is 95119867.X

The impact of immersion protection requirements on hair dryer electrocutions in the USA.

Science.gov (United States)

Rodgers, Gregory B; Garland, Sarah

2012-12-01

To evaluate the effectiveness of the immersion protection requirements of a voluntary safety standard for portable handheld hair dryers in preventing electrocution deaths in the USA. The present work was an interrupted time series study design. Data on annual hair dryer-related electrocution deaths resulting from water contact were developed for the 1980-2007 study period. A multivariate Poisson regression model for rate data was used to evaluate the impact of the immersion protection requirements during the post-intervention period. The analysis controlled for the estimated number of hair dryers in use and the estimated number of US homes equipped with ground fault circuit interrupters, safety devices that would address hair dryer electrocutions even in the absence of the immersion protection requirements of the voluntary standard. The implementation of the 1987 and 1991 immersion protection requirements of the voluntary standard for portable handheld hair dryers was the intervention studied. The main outcome measure was the estimated reduction in the hair dryer electrocution rate associated with the immersion protection requirements of the voluntary standard. After controlling for covariates, the immersion protection requirements were estimated to reduce the rate of hair dryer immersion electrocution deaths by 96.6% (95% CI, 90.8% to 98.8%). This suggests the prevention of about 280 immersion electrocution deaths involving hair dryers during the post-intervention period (1987-2007). The immersion protection requirements of the voluntary safety standard for hair dryers have been highly effective in reducing hair dryer electrocutions.

Simulation of exhaust gas heat recovery from a spray dryer

International Nuclear Information System (INIS)

Golman, Boris; Julklang, Wittaya

2014-01-01

This study explored various alternatives in improving the energy utilization of spray drying process through the exhaust gas heat recovery. Extensible and user-friendly simulation code was written in Visual Basic for Applications within Microsoft Excel for this purpose. The effects of process parameters were analyzed on the energy efficiency and energy saving in the industrial-scale spray drying system with exhaust gas heat recovery in an air-to-air heat exchanger and in the system with partial recirculation of exhaust air. The spray dryer is equipped with an indirect heater for heating the drying air. The maximum gains of 16% in energy efficiency and 50% in energy saving were obtained for spray drying system equipped with heat exchanger for exhaust air heat recovery. In addition, 34% in energy efficiency and 61% in energy saving for system with recirculation of exhaust air in the present range of process parameters. The high energy efficiency was obtained during drying of large amount of dilute slurry. The energy saving was increased using the large amount of hot drying air. - Highlights: • We model industrial-scale spray drying process with the exhaust gas heat recovery. • We develop an Excel VBA computer program to simulate spray dryer with heat recovery. • We examine effects of process parameters on energy efficiency and energy saving. • High energy efficiency is obtained during drying of large amount of dilute slurry. • Energy saving is increased using the large amount of hot drying air

New practical method for evaluation of a conventional flat plate continuous pistachio dryer

Energy Technology Data Exchange (ETDEWEB)

Kouchakzadeh, Ahmad [Agri Machinery Engineering, Ilam University, Ilam (Iran, Islamic Republic of); Tavakoli, Teymur [Agri Machinery Engineering, Tarbyat Modares University, Tehran (Iran, Islamic Republic of)

2011-07-15

Highlights: {yields} Evaluation of a conventional flat plate continuous pistachio dryer with a new feasible method. {yields} Using thermophysical properties of air and matter. {yields} This manner could be utilized in similar dryer for other agricultural products. {yields} Method shows the heat loss and power separately. -- Abstract: Testing a dryer is necessary to evaluate its absolute and comparative performance with other dryers. A conventional flat plate continuous pistachio dryer was tested by a new practical method of mass and energy equilibrium. Results showed that the average power consumption and heat loss in three tests are 62.13 and 18.99 kW, respectively. The ratio of heat loss on power consumption showed that the efficiency of practical pistachios flat plate dryer is about 69.4%.

New practical method for evaluation of a conventional flat plate continuous pistachio dryer

International Nuclear Information System (INIS)

Kouchakzadeh, Ahmad; Tavakoli, Teymur

2011-01-01

Highlights: → Evaluation of a conventional flat plate continuous pistachio dryer with a new feasible method. → Using thermophysical properties of air and matter. → This manner could be utilized in similar dryer for other agricultural products. → Method shows the heat loss and power separately. -- Abstract: Testing a dryer is necessary to evaluate its absolute and comparative performance with other dryers. A conventional flat plate continuous pistachio dryer was tested by a new practical method of mass and energy equilibrium. Results showed that the average power consumption and heat loss in three tests are 62.13 and 18.99 kW, respectively. The ratio of heat loss on power consumption showed that the efficiency of practical pistachios flat plate dryer is about 69.4%.

The Instituto Nacional de Pesquisas da Amazonia-INPA solar dryer: an economical alternative for wood drying; O secador solar do INPA: uma alternativa economica para secar madeira

Energy Technology Data Exchange (ETDEWEB)

Moraes-Duzat, Rejane; Barbosa, Ana Paula; Vetter, Roland [Instituto Nacional de Pesquisas da Amazonia (INPA), Manaus, AM (Brazil)]. E-mail: duzat@inpa.gov.br; apaula@inpa.gov.br

2000-07-01

As an alternative to the expensive and high energy consuming conventional dryers available at the market, INPA developed a solar wood dryer technically adequate to the climatic conditions of the Amazon region, and economically suitable to an industrial segment that could not afford large investments to dry wood. The dryer has received great acceptance by the industry due to its low cost and good operating efficiency. The prototype was dimensioned with a capacity of 5 to 8 m{sup 3} of sawn wood, which is sufficient for the needs of small sawmills or furniture shops. A total of 20 units have been installed in Brazil and other countries. Research work is underway to improve the performance of the original model, and some modifications are conducted to adapt it to dry other natural products as seeds, nuts, fruits, and herbs. (author)

Development and performance evaluation of forced convection potato solar dryer

International Nuclear Information System (INIS)

Khan, M.A.; Sabir, M.S.; Iqbal, M.

2011-01-01

This research paper deals with the design development and testing of a forced convection solar dryer, for drying and converting to flour of high moisture content vegetables like potatoes. The angle of solar collector was made adjustable for the absorption of maximum solar radiation by the absorber plate. The air flow rate was controlled by adjustable gate valve to find the optimum flow rate for dehydration of the product. The penetration of solar radiation raised the temperature of the absorber plate of the dryer to 110 deg. C during the operation under stagnation or no load conditions. The maximum air temperature attained in the solar air heater, under this condition was 80 deg. C. The dryer was loaded with 12 Kg of blanched potato chips having an initial moisture content of 89.75%, and the final desired moisture content of 6.95% was achieved within five hours without losing the color of potato chips, while the moisture contents reduction was from 89.75% to 33.75% for five hours in open sun drying under shade. The drying cost for 1 Kg of potatoes was calculated as Rs. 245 and it was Rs. 329 in the case of an electric dryer. The life span of the solar dryer was assumed to be 20 years. The cumulative present worth of annual savings over the life of the solar dryer was calculated for blanched potato chips drying, and it turned out be Rs.163177.67/- which was much higher than the capital cost of the dryer (Rs. 25000). The payback period was calculated as 0.89 years, which was also very small considering the life of the system (20 years). (author)

Use of Computational Fluid Dynamics for improving freeze-dryers design and process understanding. Part 1: Modelling the lyophilisation chamber.

Science.gov (United States)

Barresi, Antonello A; Rasetto, Valeria; Marchisio, Daniele L

2018-05-15

This manuscript shows how computational models, mainly based on Computational Fluid Dynamics (CFD), can be used to simulate different parts of an industrial freeze-drying equipment and to properly design them; in particular, the freeze-dryer chamber and the duct connecting the chamber with the condenser, with the valves and vanes eventually present are analysed in this work. In Part 1, it will be shown how CFD can be employed to improve specific designs, to perform geometry optimization, to evaluate different design choices and how it is useful to evaluate the effect on product drying and batch variance. Such an approach allows an in-depth process understanding and assessment of the critical aspects of lyophilisation. This can be done by running either steady-state or transient simulations with imposed sublimation rates or with multi-scale approaches. This methodology will be demonstrated on freeze-drying equipment of different sizes, investigating the influence of the equipment geometry and shelf inter-distance. The effect of valve type (butterfly and mushroom) and shape on duct conductance and critical flow conditions will be instead investigated in Part 2. Copyright © 2018. Published by Elsevier B.V.

MICROBIOLOGICAL CHARACTERISTICS OF THE AIR BLOWN BY WARM AIR HAND DRYERS

Directory of Open Access Journals (Sweden)

Recai OÐUR; Omer Faruk TEKBAS; Osman HANCI; Umut OZCAN

2005-02-01

Full Text Available The aim of the study was to determine the microbiological characteristics of air blown from warm air hand dryers, and to compare findings with the microbiological characteristics of indoor air in which the dryer settled. Air samples was taken from different public places (shopping centers, restaurants and hospitals and investigated for total viable counts, coagulase negative Staphylococcus, E. Coli, Staphylococcus aureus and enteric pathogens. There were differences between sampling indoor places for some of the microorganisms, but all of the air samples taken from dryers contained more microorganisms than indoor air, and the differences between hand dryers and indoor air were statistically significant (p<0.05 except for enteric pathogens. As a result it could be said that warm air hand dryers could be microbiological contamination sources in restrooms or the other places that they are used. [TAF Prev Med Bull 2005; 4(1.000: 1-7

Integration of thickener underflow into thermal dryer circuit. Final report

Energy Technology Data Exchange (ETDEWEB)

McClaine, A.W.; Breault, R.W.

1998-12-31

A large number of coal preparation plants in the United States are troubled with coal fines and associated plant operation problems. As part of their process, these plants use thermal dryers for producing product coal, cyclones for first-stage recovery of coal fines, and wet scrubbers for the second-stage removal of coal fines carry-over from the dryer exhaust gas. The first challenge for these plants is to recover the clean ultra-fine coal captured in the scrubbers rather than to dispose of it in settling ponds. The second challenge is to mitigate the over-dry fine coal dusting problems in the dryer product. Prior to the completion of this program, the difficulties of the first challenge involving the recovery and use of fine clean coal from the thermal dryer scrubber effluent had not been solved. The second challenge, controlling fine coal dusting, was previously met by applying a solution of surfactants and process water to the over-dry coal fraction. As a result of the demonstration provided by the performance of this program, the implementation of a simple process improvement, involving the use of a thickener in combination with a belt press, simultaneously solved both challenges: the de-dusting and the dryer scrubber effluent recovery issues. The objective of this project was to: (1) Use a clean coal thickener with a squeeze belt press to recover the ultra-fine coal in dryer scrubber effluent; (2) Demonstrate that the coal-water mixture (CWM) produced from scrubber sludge of a thermal dryer can be used as a dust suppressant. The thickener/belt press system has increased the production of JWRI Mine Number 4 by approximately 0.7%. This production increase was accomplished by recovering and re-using 3 metric tons/hr (3.3 tons/hr) of coal fines that were previously sent to holding ponds, returning this as a 50% CWM to de-dust the 430 metric tons/hr (470 tons/hr) of existing dryer production.

Glucoamylase production in batch, chemostat and fed-batch cultivations by an industrial strain of Aspergillus niger

DEFF Research Database (Denmark)

Pedersen, Henrik; Beyer, Michael; Nielsen, Jens

2000-01-01

The Aspergillus niger strain BO-1 was grown in batch, continuous (chemostat) and fed-batch cultivations in order to study the production of the extracellular enzyme glucoamylase under different growth conditions. In the pH range 2.5-6.0, the specific glucoamylase productivity and the specific...

Test and study for dryer used in steam generator

International Nuclear Information System (INIS)

Xue Yunkui; Liu Shixun; Xie Guandao; Chen Junliang

1994-10-01

Dryer used in steam generator is composed of hooked-vanes and draining structure. The influences of the number of drainage hooks on a hooked-vane, bending angle, distance between two adjacent hooked-vanes, etc. on separation effect are introduced. The improving process of draining structure is also described. The test indicates that the hooked-vanes type dryer allows to change inlet moisture in a large range and that the performance of the dryer is closely related to draining structure. A draining structure with original creation which is selected by the test is presented, its drainage effect is better than that of similar structures at home and abroad. (2 tabs., 21 figs.)

Further development of a mixed-dryer for wood biomass; Sekoituskuivurin jatkokehitys

Energy Technology Data Exchange (ETDEWEB)

Heinonen, O. [Imatran Voima Oy, Vantaa (Finland). Research and Development; Parvio, E. [IVO International Oy, Vantaa (Finland)

1995-12-31

Imatran Voima Oy and IVO International Ltd are developing a new, advanced drying method for high moisture content fuels such as peat, biomass, and brown coal. The drying technology is based on using the heat of the fluidized bed directly for drying. The drying takes place at steam atmosphere, which makes it possible to recover the latent heat of evaporation back to process at high temperature level. This improves the thermal efficiency of the plant considerably. The technology is called bed mixing dryer. The pilot plant of the bed mixing dryer was built to IVO`s Kuusamo peat and wood fired power plant that was commissioned in the beginning of 1994. The Kuusamo district heating power plant has a fuel input of 27 MW that gives a power output of 6 MWe and district heat output of 17.5/21.2 MWth. As fuels are used peat, saw dust and wood wastes. The boiler is a bubbling fluidized bed boiler and the steam cycle is a conventional back pressure steam process. The unique feature in the plant is the new dryer that increases the overall thermal efficiency of the plant 10 to 15 units of percentage. In this project the operation and behaviour of the bed mixing dryer has been examined. Various components of the dryer were developed by the cold model tests carried out at IVO`s laboratory in Helsinki. Testing with the Kuusamo bed mixing dryer consisted of about 390 hours of drying tests with peat, bark and saw dust. The dryer operated well, and the drying was effective. The measured final moisture content varied from 7 to 19 % depending on the fuel particle size and the temperature level of the dryer

Further development of a mixed-dryer for wood biomass; Sekoituskuivurin jatkokehitys

Energy Technology Data Exchange (ETDEWEB)

Heinonen, O. [Imatran Voima Oy, Vantaa (Finland). Research and Development; Parvio, E [IVO International Oy, Vantaa (Finland)

1996-12-31

Imatran Voima Oy and IVO International Ltd are developing a new, advanced drying method for high moisture content fuels such as peat, biomass, and brown coal. The drying technology is based on using the heat of the fluidized bed directly for drying. The drying takes place at steam atmosphere, which makes it possible to recover the latent heat of evaporation back to process at high temperature level. This improves the thermal efficiency of the plant considerably. The technology is called bed mixing dryer. The pilot plant of the bed mixing dryer was built to IVO`s Kuusamo peat and wood fired power plant that was commissioned in the beginning of 1994. The Kuusamo district heating power plant has a fuel input of 27 MW that gives a power output of 6 MWe and district heat output of 17.5/21.2 MWth. As fuels are used peat, saw dust and wood wastes. The boiler is a bubbling fluidized bed boiler and the steam cycle is a conventional back pressure steam process. The unique feature in the plant is the new dryer that increases the overall thermal efficiency of the plant 10 to 15 units of percentage. In this project the operation and behaviour of the bed mixing dryer has been examined. Various components of the dryer were developed by the cold model tests carried out at IVO`s laboratory in Helsinki. Testing with the Kuusamo bed mixing dryer consisted of about 390 hours of drying tests with peat, bark and saw dust. The dryer operated well, and the drying was effective. The measured final moisture content varied from 7 to 19 % depending on the fuel particle size and the temperature level of the dryer

Processamento de achocolatado de cupuaçu por spray-dryer Cupuassu chocolate drink powder processed by spray-dryer

Directory of Open Access Journals (Sweden)

Suzana Caetano da Silva Lannes

2003-03-01

Full Text Available O achocolatado de cupuaçu é uma mistura do pó de cupuaçu, açúcar, aroma e outros ingredientes constantes da formulação. Este produto formulado foi processado por spray-dryer, gerando um produto seco, pulverizado e instantaneizado. O achocolatado acrescido de água (concentrado passa pelo spray-dryer formando glóbulos de pequeno diâmetro que são arrastados por uma corrente de ar quente. A rápida evaporação de líquido permite manter baixa a temperatura do ar na secagem, não afetando o produto. O pó de cupuaçu não dispersa prontamente em água devido ao seu conteúdo de óleo. Conseqüentemente, necessita-se de uma forma desengordurada para se obter instantaneização. A secagem por spray-dryer reúne as melhores condições de rendimento técnico em comparação com outros processos. Obtiveram rendimentos de processo acima de 20% e a instantaneização completa do produto.Cupuassu chocolate drink powder is a mixture of cupuassu powder, sugar, flavour and other ingredients of formulation. The product was processed by spray-dryer, leading a dry, pulverized and instantised product. The chocolate drink powder with water (concentrated pass through spray-dryer forming small diameter globules that are arrested by a hot air stream. The rapid evaporation allows keeping low temperature at drying air, and no affecting the product. The process is a set of better conditions of technique and economical efficiency in comparison to other process. Cupuassu powder does not disperse readily in water owing to its oil content. Consequently, a form of cocoa with the oil removed is needed to produce an acceptably instant drink. The results obtained were satisfactory, due to the complete instantisation of the product after processing.

Performance of mechanically shaken indirect contact atmospheric dryer in drying pastelike materials

Directory of Open Access Journals (Sweden)

K. P. Melo

2004-09-01

Full Text Available Pastelike materials are encountered in many technological processes in chemical, pharmaceutical, foodstuff and natural product industries. The most important factor in the drying of this type of materials is the nature of the moisture bonding that occurs. Because of the different characteristics of pastes, it is impossible to recommend a universal type of dryer for all of these materials. Some of the dryers available provide only indirect contact with the drying agent (heat and also maintain constant moisture with a system of rotating paddles. We evaluated the performance of this type by studying the dryer kinetics curves for ground coffee under a variety of operational conditions of moisture load of material, temperature of the heating plate, intensity of the mechanical mixing of the moisture material, and initial moisture. The effects of these parameters (except for moisture were studied using a 2³ factorial design. According the analyses of the kinetics drying curves, was observed that the increase in the temperature of the plate and rotation as well as the decrease in the load facilitates more effective removal of moisture. In statistical analysis was determined that the load of the material and the heating plate temperature influence the final moisture content of the material and plate temperature modifies the final temperature of the solid. Also, was suggested linear models from the factorial design to describe the process of drying coffee grounds satisfactorily.

Untargeted GC-MS Metabolomics Reveals Changes in the Metabolite Dynamics of Industrial Scale Batch Fermentations of Streptoccoccus thermophilus Broth

DEFF Research Database (Denmark)

Khakimov, Bekzod; Christiansen, Lene D.; Heins, Anna-Lena

2017-01-01

An industrial scale biomass production using batch or fed-batch fermentations usually optimized by selection of bacterial strains, tuning fermentation media, feeding strategy, and temperature. However, in-depth investigation of the biomass metabolome during the production may reveal new knowledge...... shows that in-depth metabolic analysis of fermentation broth provides a new tool for advanced optimization of high-volume-low-cost biomass production by lowering the cost, increase the yield, and augment the product quality....... for better optimization. In this study, for the first time, the authors investigated seven fermentation batches performed on five Streptoccoccus thermophilus strains during the biomass production at Chr. Hansen (Denmark) in a real life large scale fermentation process. The study is designed to investigate...

Experimental Investigation on an Energy Efficient Solar Tunnel Dryer

OpenAIRE

M. R. Seshan Ram

2012-01-01

The research determines the effectiveness of the solar tunnel dryer developed and the product dried in the device is superior in quality and also it is compatible with branded products available in the market. The study also determines Acetamide as Phase Key words: Solar Tunnel Dryer, Acetamide as Phase Change Materials, Conversion into Thermal Energy, Thermocouple, and Pyranometer

Design and construction of a batch oven for investigation of industrial continuous baking processes

DEFF Research Database (Denmark)

Stenby Andresen, Mette; Risum, Jørgen; Adler-Nissen, Jens

2013-01-01

A new batch oven has been constructed to mimic industrial convection tunnel ovens for research and development of continuous baking processes. The process parameters (air flow, air temperature, air humidity, height of baking area and the baking band velocity) are therefore highly controllable...... and adjustable over a wide range of settings. It is possible to monitor the product weight and temperature continuously during baking. The simultaneous measuring of mass and a window allowing for visual (e.g., by video recording) control is unique for this experimental batch oven. Two validation steps have been...... carried out. The uniformity of heating in the oven was assessed by measurements of local heat transfer coefficients and confirmed by baking tests. The methods showed that the oven is able to heat and bake uniformly across the baking area. Hereafter, the oven was validated against a commercial 10-m tunnel...

Batch-To-Batch Rational Feedforward Control : From Iterative Learning to Identification Approaches, with Application to a Wafer Stage

NARCIS (Netherlands)

Blanken, L.; Boeren, F.A.J.; Bruijnen, D.J.H.; Oomen, T.A.E.

2017-01-01

Feedforward control enables high performance for industrial motion systems that perform nonrepeating motion tasks. Recently, learning techniques have been proposed that improve both performance and flexibility to nonrepeating tasks in a batch-To-batch fashion by using a rational parameterization in

Dynamic Scheduling Of Batch Operations With Non-Identical Machines

NARCIS (Netherlands)

van der Zee, D.J.; van Harten, A.; Schuur, P.C.

1997-01-01

Batch-wise production is found in many industries. A good example of production systems which process products batch-wise are the ovens found in aircraft industry and in semiconductor manufacturing. These systems mostly consist of multiple machines of different types, given the range and volumes of

Dynamic scheduling of batch operations with non-identical machines

NARCIS (Netherlands)

van der Zee, D.J.; van Harten, Aart; Schuur, Peter

1997-01-01

Batch-wise production is found in many industries. A good example of production systems which process products batch-wise are the ovens found in aircraft industry and in semiconductor manufacturing. These systems mostly consist of multiple machines of different types, given the range and volumes of

Family based dispatching with batch availability

NARCIS (Netherlands)

van der Zee, D.J.

2013-01-01

Family based dispatching rules seek to lower set-up frequencies by grouping (batching) similar types of jobs for joint processing. Hence shop flow times may be improved, as less time is spent on set-ups. Motivated by an industrial project we study the control of machines with batch availability,

Current development of GHE solar dryer

International Nuclear Information System (INIS)

Kamaruddin Abdullah

2006-01-01

Field tests of the previous GHE solar dryer design had shown that the system can be used effectively to dry various agricultural and marine products. In order to improve further the performance of this dryer, particularly, to reduce dependency on electricity, mechanical energy and on heat generated from non-renewable energy sources, several new prototypes are now in the stage of preliminary testing. These new systems were designed to dry granular products using vibrated drums and for non-granular products such as chili, sliced vegetables and fish products using vibrating racks. The hybrid renewable energy system for drying accommodate Savonius windmill for air moving device as well as vibration generator and simple biomass stove as auxiliary heating unit

Modeling and simulation of milk emulsion drying in spray dryers

Directory of Open Access Journals (Sweden)

V. S. Birchal

2005-06-01

Full Text Available This work aims at modeling and simulating the drying of whole milk emulsion in spray dryers. Drops and particles make up the discrete phase and are distributed into temporal compartments following their residence time in the dryer. Air is the continuous and well-mixed phase. Mass and energy balances are developed for each phase, taking into account their interactions. Constitutive equations for describing the drop swelling and drying mechanisms as well as the heat and mass transfer between particles and hot air are proposed and analyzed. A set of algebraic-differential equations is obtained and solved by specific numerical codes. Results from experiments carried out in a pilot spray dryer are used to validate the model developed and the numerical algorithm. Comparing the simulated and experimental data, it is shown that the model predicts well the individual drop-particle history inside the dryer as well as the overall outlet air-particle temperature and humidity.

Acid mine drainage neutralization in a pilot sequencing batch reactor using limestone from a paper and pulp industry

CSIR Research Space (South Africa)

Vadapalli, VRK

2015-10-01

Full Text Available This study investigated the implications of using two grades of limestone from a paper and pulp industry for neutralization of acid mine drainage (AMD) in a pilot sequencing batch reactor (SBR). In this regard, two grades of calcium carbonate were...

Herbs drying using a heat pump dryer

Energy Technology Data Exchange (ETDEWEB)

Fatouh, M.; Metwally, M.N.; Helali, A.B.; Shedid, M.H. [Department of Mechanical Power Engineering, Faculty of Engineering at El Mattaria, Helwan University, P.O. Box 11718, Masaken El-Helmia, Cairo (Egypt)

2006-09-15

In the present work, a heat pump assisted dryer is designed and constructed to investigate the drying characteristics of various herbs experimentally. R134a is used as a working fluid in the heat pump circuit during the experimental work. Experiments have been conducted on Jew's mallow, spearmint and parsley. The effects of herb size, stem presence, surface load, drying air temperature and air velocity on the drying characteristics of Jew's mallow have been predicted. Experimental results show that a high surface load of 28kg/m{sup 2} yields the smallest drying rate, while the drying air with temperature of 55{sup o}C and velocity of 2.7m/s achieves the largest drying rate. A maximum dryer productivity of about 5.4kg/m{sup 2}h is obtained at the air temperature of 55{sup o}C, air velocity of 2.7m/s and dryer surface load of 28kg/m{sup 2}. It was found that small size herbs without stem need low specific energy consumption and low drying time. Comparison of the drying characteristics of different herbs revealed that parsley requires the lowest specific energy consumption (3684kJ/kg{sub H{sub 2}O}) followed by spearmint (3982kJ/kg{sub H{sub 2}O}) and Jew's mallow (4029kJ/kg{sub H{sub 2}O}). Finally, dryer productivity has been correlated in terms of surface load, drying air velocity and drying air temperature. (author)

30 CFR 77.307 - Thermal dryers; location and installation; general.

Science.gov (United States)

2010-07-01

... where the heat, sparks, flames, or coal dust from the system might cause a fire or explosion. (b... LABOR COAL MINE SAFETY AND HEALTH MANDATORY SAFETY STANDARDS, SURFACE COAL MINES AND SURFACE WORK AREAS OF UNDERGROUND COAL MINES Thermal Dryers § 77.307 Thermal dryers; location and installation; general...

Hand dryer noise in public restrooms exceeds 80 dBA at 10 ft (3 m

Directory of Open Access Journals (Sweden)

Shari Salzhauer Berkowitz

2015-01-01

Full Text Available High airflow hand dryers are found in many public restrooms today. These dryers offer quick and clean hand drying, and are seen as being an environment-friendly alternative to paper towels. However, many new hand dryers are loud, exposing individuals using the facilities as well as those employees who clean the facilities to potentially dangerous noise. Prolonged exposure to high levels of occupational noise can cause damage to hair cells in the cochlea, resulting in varying degrees of noise-induced hearing loss. This study examined the intensity (in dBA of the noise produced by the air dryers in campus restrooms. Hand dryer peak and average noise was measured with a sound level meter at 2.5 ft, 5 ft, and 10 ft from the dryer. Noise measurements did not decrease as predicted by the inverse-square law, probably because of the reverberative surfaces found in the restrooms. The small sample of hand dryers tested was mostly found to be producing more noise than the manufacturer claimed they would; indeed, none of the dryers would be safe for an 8-h workday exposure. While hand dryers do reduce paper trash, they pose as a different sort of hazard to our environment and population.

Machine & electrical double control air dryer for vehicle air braking system

Science.gov (United States)

Zhang, Xuan; Yang, Liu; Wang, Xian Yan; Tan, Xiao Yan; Wang, Wei

2017-09-01

As is known to all, a vehicle air brake system, in which usually contains moisture. To solve the problem, it is common to use air dryer to dry compressed air effectively and completely remove the moisture and oil of braking system. However, the existing air dryer is not suitable for all commercial vehicles. According to the operational status of the new energy vehicles in the initial operating period, the structure design principle of the machine & electric control air dryer is expounded from the aspects of the structure and operating principle, research & development process.

Quality-by-Design approach to monitor the operation of a batch bioreactor in an industrial avian vaccine manufacturing process.

Science.gov (United States)

Largoni, Martina; Facco, Pierantonio; Bernini, Donatella; Bezzo, Fabrizio; Barolo, Massimiliano

2015-10-10

Monitoring batch bioreactors is a complex task, due to the fact that several sources of variability can affect a running batch and impact on the final product quality. Additionally, the product quality itself may not be measurable on line, but requires sampling and lab analysis taking several days to be completed. In this study we show that, by using appropriate process analytical technology tools, the operation of an industrial batch bioreactor used in avian vaccine manufacturing can be effectively monitored as the batch progresses. Multivariate statistical models are built from historical databases of batches already completed, and they are used to enable the real time identification of the variability sources, to reliably predict the final product quality, and to improve process understanding, paving the way to a reduction of final product rejections, as well as to a reduction of the product cycle time. It is also shown that the product quality "builds up" mainly during the first half of a batch, suggesting on the one side that reducing the variability during this period is crucial, and on the other side that the batch length can possibly be shortened. Overall, the study demonstrates that, by using a Quality-by-Design approach centered on the appropriate use of mathematical modeling, quality can indeed be built "by design" into the final product, whereas the role of end-point product testing can progressively reduce its importance in product manufacturing. Copyright © 2015 Elsevier B.V. All rights reserved.

Model-Based Energy Efficiency Optimization of a Low-Temperature Adsorption Dryer

NARCIS (Netherlands)

Atuonwu, J.C.; Straten, G. van; Deventer, H.C. van; Boxtel, A.J.B. van

2011-01-01

Low-temperature drying is important for heat-sensitive products, but at these temperatures conventional convective dryers have low energy efficiencies. To overcome this challenge, an energy efficiency optimization procedure is applied to a zeolite adsorption dryer subject to product quality. The

76 FR 22324 - Energy Conservation Program: Energy Conservation Standards for Residential Clothes Dryers and...

Science.gov (United States)

2011-04-21

... standards, the current standards for room air conditioners and clothes dryers, and the history of the... Residential Clothes Dryers and Room Air Conditioners AGENCY: Office of Energy Efficiency and Renewable Energy... equipment, including residential clothes dryers and room air conditioners. EPCA also requires the U.S...

Energy saving options for glass furnaces & recovery of heat from their flue gases and experiences with batch & cullet pre-heaters applied in the glass industry

NARCIS (Netherlands)

Beerkens, R.G.C.

2009-01-01

Several measures, such as changes in batch composition (less batch humidity), or optimization of operating conditions, and limiting the combustion air excess, can lead to typically 2-8 % of energy savings of industrial glass furnaces. Larger energy savings are only possible by new furnace designs,

Assessment of differences between products obtained in conventional and vacuum spray dryer

Directory of Open Access Journals (Sweden)

Fernanda de Melo RAMOS

Full Text Available Abstract In this work, an experimental unit of a vacuum spray dryer was built. This prototype attempted to combine the advantages of freeze-drying (drying at low temperatures due to vacuum and spray drying (increase of surface area aiming the improvement of heat transfer efficiency. Maltodextrin solutions were dried in the vacuum operated equipment and in conventional spray dryer. The vacuum spray dryer system allowed obtaining powder at low temperatures due to the lowering of pressure conditions (2-5 kPa inside the drying chamber. The products obtained in the two systems were characterized and compared for particle size distribution, moisture content, water activity, bulk density and solubility in water. The processes yields were also evaluated and compared. The vacuum spray dryer system allowed the production of larger, more soluble and less dense particles than those obtained in the conventional configuration of the equipment, resulting in drier and, therefore, with lower water activity particles. Thus, the use of the vacuum spray dryer as a drying technique may be an alternative for the production of powder rich in thermosensitive compounds.

The Design And Development Of Solar Maize Dryer With Subsidiary ...

African Journals Online (AJOL)

A solar Dryer with a subsidiary heating source for drying maize seed is designed and constructed. The dryer is made up a solar collector (heat source), the drying chamber (Product storage), and a subsidiary heating source (local oil). The plant when put in operation by expositing it to the solar rays, is capable of attaining a ...

ENERGY STAR Certified Residential Clothes Dryers

Data.gov (United States)

U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 1.1 ENERGY STAR Program Requirements for Clothes Dryers that are effective as of January...

Solar-assisted drying of timber at industrial scale: management paper

African Journals Online (AJOL)

While ambient air drying depends on the weather conditions, conventional hightemperature dryers cause high investments and energy costs. Up to now, solar dryers could not be established in industrial timber production, due to their insufficient drying capacity and the lack of an adequate control of the drying conditions.

Design and Evaluation of Solar Grain Dryer with a Back-up Heater

OpenAIRE

K.S. Tonui; E.B.K. Mutai; D.A. Mutuli; D.O. Mbuge; K.V. Too

2014-01-01

The aim of the study was to design and construct a solar grain dryer integrated with a simple biomass burner using locally available materials. This was to address the limitations of the natural sun drying for example drying exposure, liability to pests and rodents, over-dependence on sun and escalated cost of mechanical dryers. This became beneficial especially in reducing post-harvest losses as well as helping in the preservation of agricultural product. The dryer is composed of solar colle...

75 FR 27504 - Substantial Product Hazard List: Hand-Held Hair Dryers

Science.gov (United States)

2010-05-17

... immersion during their use. Section 15(a) of the CPSA defines ``substantial product hazard'' to include, a....'' Hand-held hair dryers routinely contain open-coil heating elements that are, in essence, uninsulated..., bathtub, or lavatory). The proposed rule would define ``hand-held hair dryer'' as ``an electrical...

Effect of brining on the drying rate of tilapia in a solar tunnel dryer

Energy Technology Data Exchange (ETDEWEB)

Kituu, G.M.; Shitanda, D.; Kanali, C.L.; Mailutha, J.T. [Jomo Kenyatta Univ. of Agriculture and Technology, Nairobi (Kenya). BEED

2008-07-01

In addition to being a source of protein, fish is an important source of local and foreign currency earnings in Kenya. A substantial amount of fish production is exported. Approximately 30 per cent is exported to the European Union, the United States, and countries in the Middle East, but nearly half of the total annual fish harvest in Kenya goes to waste due to poor processing and preservation. Measures must be taken to ensure the fish industry is protected and waste is minimized, since the livelihood of over 500,000 people depends on fish as a source of proteins and employment. Therefore, it is necessary to implement appropriate and affordable processing and preservation techniques for fish at the artisanal landing sites in order to reduce the wastage and spoilage of fish during oversupply, and to enhance long storage. This paper presented studies that were conducted to determine the effect of brining on the drying rate of tilapia in a solar tunnel dryer. The paper discussed the materials and methods, including a description of the solar tunnel dryer system; the brining process of fish; the fish drying process; and data analysis. It was concluded that limiting the amount of salt used in brining, and subsequently dehydrating fish with a solar tunnel dryer achieves a more stable and suitable dried fish product than osmotic dehydration or solar drying process separately. 19 refs., 5 figs., 2 appendices.

An Explanatory Study of Lean Practices in Job Shop Production/ Special Job Production/ Discrete Production/ Batch Shop Production Industries

OpenAIRE

Lavlesh Kumar Sharma; Ravindra Mohan Saxena

2014-01-01

In this paper, the study explores the benefits and advantages of Lean Practices or Lean Thinking in Job shop production/ Special job production/ Discrete production/ Batch shop production industries. The Lean Practices have been applied more compatible in Job shop production than in the continuous/ mass production because of several barriers and hurdles in the industrial context that influence the whole processes again and again, this happens due to the lack of knowledge about...

24 CFR 3280.708 - Exhaust duct system and provisions for the future installation of a clothes dryer.

Science.gov (United States)

2010-04-01

...(a)(1) through (5). (c) Provisions for future installation of electric clothes dryers. When wiring is... for the future installation of a clothes dryer. 3280.708 Section 3280.708 Housing and Urban... duct system and provisions for the future installation of a clothes dryer. (a) Clothes dryers. (1) All...

75 FR 7987 - Energy Conservation Standards for Residential Clothes Dryers and Room Air Conditioners: Public...

Science.gov (United States)

2010-02-23

... Conservation Standards for Residential Clothes Dryers and Room Air Conditioners: Public Meeting and... conservation standards for residential clothes dryers and room air conditioners; the analytical framework..., Mailstop EE-2J, Public Meeting for Residential Clothes Dryers and Room Air Conditioners, EERE-2007-BT-STD...

[Thermal energy utilization analysis and energy conservation measures of fluidized bed dryer].

Science.gov (United States)

Xing, Liming; Zhao, Zhengsheng

2012-07-01

To propose measures for enhancing thermal energy utilization by analyzing drying process and operation principle of fluidized bed dryers,in order to guide optimization and upgrade of fluidized bed drying equipment. Through a systematic analysis on drying process and operation principle of fluidized beds,the energy conservation law was adopted to calculate thermal energy of dryers. The thermal energy of fluidized bed dryers is mainly used to make up for thermal consumption of water evaporation (Qw), hot air from outlet equipment (Qe), thermal consumption for heating and drying wet materials (Qm) and heat dissipation to surroundings through hot air pipelines and cyclone separators. Effective measures and major approaches to enhance thermal energy utilization of fluidized bed dryers were to reduce exhaust gas out by the loss of heat Qe, recycle dryer export air quantity of heat, preserve heat for dry towers, hot air pipes and cyclone separators, dehumidify clean air in inlets and reasonably control drying time and air temperature. Such technical parameters such air supply rate, air inlet temperature and humidity, material temperature and outlet temperature and humidity are set and controlled to effectively save energy during the drying process and reduce the production cost.

Actual distribution of Cronobacter spp. in industrial batches of powdered infant formula and consequences for performance of sampling strategies.

Science.gov (United States)

Jongenburger, I; Reij, M W; Boer, E P J; Gorris, L G M; Zwietering, M H

2011-11-15

The actual spatial distribution of microorganisms within a batch of food influences the results of sampling for microbiological testing when this distribution is non-homogeneous. In the case of pathogens being non-homogeneously distributed, it markedly influences public health risk. This study investigated the spatial distribution of Cronobacter spp. in powdered infant formula (PIF) on industrial batch-scale for both a recalled batch as well a reference batch. Additionally, local spatial occurrence of clusters of Cronobacter cells was assessed, as well as the performance of typical sampling strategies to determine the presence of the microorganisms. The concentration of Cronobacter spp. was assessed in the course of the filling time of each batch, by taking samples of 333 g using the most probable number (MPN) enrichment technique. The occurrence of clusters of Cronobacter spp. cells was investigated by plate counting. From the recalled batch, 415 MPN samples were drawn. The expected heterogeneous distribution of Cronobacter spp. could be quantified from these samples, which showed no detectable level (detection limit of -2.52 log CFU/g) in 58% of samples, whilst in the remainder concentrations were found to be between -2.52 and 2.75 log CFU/g. The estimated average concentration in the recalled batch was -2.78 log CFU/g and a standard deviation of 1.10 log CFU/g. The estimated average concentration in the reference batch was -4.41 log CFU/g, with 99% of the 93 samples being below the detection limit. In the recalled batch, clusters of cells occurred sporadically in 8 out of 2290 samples of 1g taken. The two largest clusters contained 123 (2.09 log CFU/g) and 560 (2.75 log CFU/g) cells. Various sampling strategies were evaluated for the recalled batch. Taking more and smaller samples and keeping the total sampling weight constant, considerably improved the performance of the sampling plans to detect such a type of contaminated batch. Compared to random sampling

PENURUNAN KANDUNGAN PHOSPHAT PADA LIMBAH CAIR INDUSTRI PENCUCIAN PAKAIAN (LAUNDRY MENGGUNAKAN KARBON AKTIF DARI SAMPAH PLASTIK DENGAN METODE BATCH DAN KONTINYU (Studi Kasus : Limbah Cair Industri Laundry Lumintu Tembalang, Semarang

Directory of Open Access Journals (Sweden)

Irawan Wisnu Wardhana

2012-02-01

Full Text Available Increasing the number of laundry industry influences on the increasing of detergent utilizzation. Thedominant substance contained in the detergent is Natrium Tripolyphosphat, a builder and surfactant.Therefore the waste contains Phosphate. Most of the laundry industry throw their waste without treatmentfirst. The waste would cause Eutrofication where the water body became rich of dissolved nutrient,descending of the dissolved oxygen and capability of water body assist power to water biota. Lumintu isone of the laundry industries which located in Tembalang district. According to the result of preexperiment,industrial waste water containes 10,21 mg/l phosphate. This value exceeds standard quality ofPerda Prov. Jateng no. 10 year 2004 about maximum value for total of phosphate is 2 mg/l. One ofwastewater treatment method is adsorption using the active carbon from plastic rubbish kind ofPolyethylene. This reseach purposes to know the capability of active carbon from plastic rubbish inreducing phosphate content with batch and column operation. The batch operation use 1,2 and 3 gramvariation weight active carbon from plastic rubbish for 30 - 60 mesh and 100 - 200 mesh variation mediasize. The batch operation has 45,45 % from the highest phosphate efficiency lowering on the 3 gram.Otherwise, column operation need 1 inch column diameter with 50 ml/minute and 100 ml/minute debitvariation. Continue trial had 54,75 % from the highest phosphate efficiency lowering on the 50 ml/minute.Constant value speed (k1 is 0,0108 ml/mg.s with capacity of adsorption (qo 0,677 mg/g.

Cementitious Spray Dryer Ash-Tire Fiber Material for Maximizing Waste Diversion

Directory of Open Access Journals (Sweden)

Charles E. Riley

2011-01-01

Full Text Available Spray dryer absorber (SDA material, also known as spray dryer ash, is a byproduct of coal combustion and flue gas scrubbing processes that has self-cementing properties similar to those of class C fly ash. SDA material does not usually meet the existing standards for use as a pozzolan in Portland cement concrete due to its characteristically high sulfur content, and thus unlike fly ash, it is rarely put to beneficial use. This paper presents the results of a study with the objective of developing beneficial uses for SDA material in building materials when combined with tire fiber reinforcement originating from a recycling process. Specifically, spray dryer ash was investigated for use as the primary or even the sole binding component in a mortar or concrete. This study differs from previous research in that it focuses on very high contents of spray dryer ash (80 to 100 percent in a hardened product. The overarching objective is to divert products that are normally sent to landfills and provide benefit to society in beneficial applications.

76 FR 971 - Energy Conservation Program for Consumer Products: Test Procedures for Clothes Dryers and Room...

Science.gov (United States)

2011-01-06

.... Detergent Specifications for Clothes Dryer Test Cloth Preconditioning 5. Changes To Reflect Current Usage... conservation standard; (3) updated detergent specifications for clothes dryer test cloth preconditioning; (4... detergent specifications for clothes dryer test cloth preconditioning; (7) update the references to external...

Impact of flow induced vibration acoustic loads on the design of the Laguna Verde Unit 2 steam dryer

International Nuclear Information System (INIS)

Forsyth, D. R.; Wellstein, L. F.; Theuret, R. C.; Han, Y.; Rajakumar, C.; Amador C, C.; Sosa F, W.

2015-09-01

Industry experience with Boiling Water Reactors (BWRs) has shown that increasing the steam flow through the main steam lines (MSLs) to implement an extended power up rate (EPU) may lead to amplified acoustic loads on the steam dryer, which may negatively affect the structural integrity of the component. The source of these acoustic loads has been found to be acoustic resonance of the side branches on the MSLs, specifically, coupling of the vortex shedding frequency and natural acoustic frequency of safety relief valves (SRVs). The resonance that results from this coupling can contribute significant acoustic energy into the MSL system, which may propagate upstream into the reactor pressure vessel steam dome and drive structural vibration of steam dryer components. This can lead to high-cycle fatigue issues. Lock-in between the vortex shedding frequency and SRV natural frequency, as well as the ability for acoustic energy to propagate into the MSL system, are a function of many things, including the plant operating conditions, geometry of the MSL/SRV junction, and placement of SRVs with respect to each other on the MSLs. Comision Federal de Electricidad and Westinghouse designed, fabricated, and installed acoustic side branches (ASBs) on the MSLs which effectively act in the system as an energy absorber, where the acoustic standing wave generated in the side-branch is absorbed and dissipated inside the ASB. These ASBs have been very successful in reducing the amount of acoustic energy which propagates into the steam dome. In addition, modifications to the Laguna Verde Nuclear Power Plant Unit 2 steam dryer have been completed to reduce the stress levels in critical locations in the dryer. The objective of this paper is to describe the acoustic side branch concept and the design iterative processes that were undertaken at Laguna Verde Unit 2 to achieve a steam dryer design that meets the guidelines of the American Society of Mechanical Engineers, Boiler and Pressure

Impact of flow induced vibration acoustic loads on the design of the Laguna Verde Unit 2 steam dryer

Energy Technology Data Exchange (ETDEWEB)

Forsyth, D. R.; Wellstein, L. F.; Theuret, R. C.; Han, Y.; Rajakumar, C. [Westinghouse Electric Company LLC, Cranberry Township, PA 16066 (United States); Amador C, C.; Sosa F, W., E-mail: forsytdr@westinghouse.com [Comision Federal de Electricidad, Central Nucleoelectrica Laguna Verde, Km 42.5 Carretera Cardel-Nautla, 91680 Alto Lucero, Veracruz (Mexico)

2015-09-15

Industry experience with Boiling Water Reactors (BWRs) has shown that increasing the steam flow through the main steam lines (MSLs) to implement an extended power up rate (EPU) may lead to amplified acoustic loads on the steam dryer, which may negatively affect the structural integrity of the component. The source of these acoustic loads has been found to be acoustic resonance of the side branches on the MSLs, specifically, coupling of the vortex shedding frequency and natural acoustic frequency of safety relief valves (SRVs). The resonance that results from this coupling can contribute significant acoustic energy into the MSL system, which may propagate upstream into the reactor pressure vessel steam dome and drive structural vibration of steam dryer components. This can lead to high-cycle fatigue issues. Lock-in between the vortex shedding frequency and SRV natural frequency, as well as the ability for acoustic energy to propagate into the MSL system, are a function of many things, including the plant operating conditions, geometry of the MSL/SRV junction, and placement of SRVs with respect to each other on the MSLs. Comision Federal de Electricidad and Westinghouse designed, fabricated, and installed acoustic side branches (ASBs) on the MSLs which effectively act in the system as an energy absorber, where the acoustic standing wave generated in the side-branch is absorbed and dissipated inside the ASB. These ASBs have been very successful in reducing the amount of acoustic energy which propagates into the steam dome. In addition, modifications to the Laguna Verde Nuclear Power Plant Unit 2 steam dryer have been completed to reduce the stress levels in critical locations in the dryer. The objective of this paper is to describe the acoustic side branch concept and the design iterative processes that were undertaken at Laguna Verde Unit 2 to achieve a steam dryer design that meets the guidelines of the American Society of Mechanical Engineers, Boiler and Pressure

Heat-pump tumble dryers; Waermepumpen-Tumbler

Energy Technology Data Exchange (ETDEWEB)

Bluemig, N.; Gatter, R.

2004-07-01

Commonly available tumble dryers with air-vented or condenser systems in combination with electrical heating have a high specific energy consumption and never fulfil the requirements for Energy Label Class A (<= 0.55 kWh/kg.). The development of a tumbler with a heat pump system has enabled a reduction of almost 50% in the specific energy consumption. In addition to ecological aspects, this means that a significant reduction in energy costs is achieved as well as a beneficial effect on room climate. Other considerations taken into account in the development of the 6.5 kg tumbler were: (i) Compact modular design; integration of the heat pump in the appliance casing; (ii) Long operating life without clogging-up of the heat exchanger by fluff; (iii) Stable process throughout the drying in ambient temperatures of up to 35 {sup o}C. Process stability in particular presented a tough challenge. The solution came in the form of an additional booster condenser that prevents overheating of the compressor towards the end of the process when only negligible amounts of energy are being carried away as a result of the low residual moisture in the laundry. It proved possible to reduce the specific power consumption to less than 0.4 kWh/kg and the leak rate to less 30 %. Thanks to the compact, modular design, the heat pump could be integrated in a housing which has the same size as a conventional 6.5 kg dryer. Clogging-up of the heat exchanger surfaces with fluff was prevented by a multi-stage cascade filtration system. With this heat pump dryer it has been possible for the very first time to develop to series production and launch an appliance in the up to 6.5 kg category that not only fulfils the requirements of Energy Label Class A but also offers a serious alternative to conventional tumble dryers thanks to its compact design, operating safety and ease of operation. Future development opportunities lie in more cost-effective production of the heat pump module, shortening of

Near-infrared spectroscopic monitoring of a series of industrial batch processes using a bilinear grey model.

Science.gov (United States)

van Sprang, Eric N M; Ramaker, Henk-Jan; Westerhuis, Johan A; Smilde, Age K; Gurden, Stephen P; Wienke, Dietrich

2003-08-01

A good process understanding is the foundation for process optimization, process monitoring, end-point detection, and estimation of the end-product quality. Performing good process measurements and the construction of process models will contribute to a better process understanding. To improve the process knowledge it is common to build process models. These models are often based on first principles such as kinetic rates or mass balances. These types of models are also known as hard or white models. White models are characterized by being generally applicable but often having only a reasonable fit to real process data. Other commonly used types of models are empirical or black-box models such as regression and neural nets. Black-box models are characterized by having a good data fit but they lack a chemically meaningful model interpretation. Alternative models are grey models, which are combinations of white models and black models. The aim of a grey model is to combine the advantages of both black-box models and white models. In a qualitative case study of monitoring industrial batches using near-infrared (NIR) spectroscopy, it is shown that grey models are a good tool for detecting batch-to-batch variations and an excellent tool for process diagnosis compared to common spectroscopic monitoring tools.

Nitrification of industrial and domestic saline wastewaters in moving bed biofilm reactor and sequencing batch reactor

International Nuclear Information System (INIS)

Bassin, Joao P.; Dezotti, Marcia; Sant'Anna, Geraldo L.

2011-01-01

Nitrification of saline wastewaters was investigated in bench-scale moving-bed biofilm reactors (MBBR). Wastewater from a chemical industry and domestic sewage, both treated by the activated sludge process, were fed to moving-bed reactors. The industrial wastewater contained 8000 mg Cl - /L and the salinity of the treated sewage was gradually increased until that level. Residual substances present in the treated industrial wastewater had a strong inhibitory effect on the nitrification process. Assays to determine inhibitory effects were performed with the industrial wastewater, which was submitted to ozonation and carbon adsorption pretreatments. The latter treatment was effective for dissolved organic carbon (DOC) removal and improved nitrification efficiency. Nitrification percentage of the treated domestic sewage was higher than 90% for all tested chloride concentrations up to 8000 mg/L. Results obtained in a sequencing batch reactor (SBR) were consistent with those attained in the MBBR systems, allowing tertiary nitrification and providing adequate conditions for adaptation of nitrifying microorganisms even under stressing and inhibitory conditions.

Monitoring a PVC batch process with multivariate statistical process control charts

NARCIS (Netherlands)

Tates, A. A.; Louwerse, D. J.; Smilde, A. K.; Koot, G. L. M.; Berndt, H.

1999-01-01

Multivariate statistical process control charts (MSPC charts) are developed for the industrial batch production process of poly(vinyl chloride) (PVC). With these MSPC charts different types of abnormal batch behavior were detected on-line. With batch contribution plots, the probable causes of these

PIV measurements of flow structures in a spray dryer

DEFF Research Database (Denmark)

Meyer, Knud Erik; Velte, Clara Marika; Ullum, Thorvald

2011-01-01

Stereoscopic Particle Image Velocimetry (PIV) measurements are made in horizontal planes in a simplified scale model of a spray dryer using water as fluid. The sample rate was sufficient to resolve phenomena at lower frequencies. Data reveal asymmetric velocity fields in both mean fields and dyna......Stereoscopic Particle Image Velocimetry (PIV) measurements are made in horizontal planes in a simplified scale model of a spray dryer using water as fluid. The sample rate was sufficient to resolve phenomena at lower frequencies. Data reveal asymmetric velocity fields in both mean fields...

Review on advanced of solar assisted chemical heat pump dryer for agriculture produce

International Nuclear Information System (INIS)

Fadhel, M.I.; Sopian, K.; Daud, W.R.W.; Alghoul, M.A.

2011-01-01

Over the past three decades there has been nearly exponential growth in drying R and D on a global scale. Improving of the drying operation to save energy, improve product quality as well as reduce environmental effect remained as the main objectives of any development of drying system. A solar assisted chemical heat pump dryer is a new solar drying system, which have contributed to better cost-effectiveness and better quality dried products as well as saving energy. A solar collector is adapted to provide thermal energy in a reactor so a chemical reaction can take place. This reduces the dependency of the drying technology on fossil energy for heating. In this paper a review on advanced of solar assisted chemical heat pump dryer is presented (the system model and the results from experimental studies on the system performance are discussed). The review of heat pump dryers and solar assisted heat pump dryer is presented. Description of chemical heat pump types and the overview of chemical heat pump dryer are discussed. The combination of chemical heat pump and solar technology gives extra efficiency in utilizing energy. (author)

Batch extractive distillation for high purity methanol

International Nuclear Information System (INIS)

Zhang Weijiang; Ma Sisi

2006-01-01

In this paper, the application in chemical industry and microelectronic industry, market status and the present situation of production of high purity methanol at home and abroad were introduced firstly. Purification of industrial methanol for high purity methanol is feasible in china. Batch extractive distillation is the best separation technique for purification of industrial methanol. Dimethyl sulfoxide was better as an extractant. (authors)

Fuzzy batch controller for granular materials

OpenAIRE

Zamyatin Nikolaj; Smirnov Gennadij; Fedorchuk Yuri; Rusina Olga

2018-01-01

The paper focuses on batch control of granular materials in production of building materials from fluorine anhydrite. Batching equipment is intended for smooth operation and timely feeding of supply hoppers at a required level. Level sensors and a controller of an asynchronous screw drive motor are used to control filling of the hopper with industrial anhydrite binders. The controller generates a required frequency and ensures required productivity of a feed conveyor. Mamdani-type fuzzy infer...

Conceptual design of pilot scale solar dryer for seaweeds

International Nuclear Information System (INIS)

Marta Abreu de Las Villas (Cuba))" data-affiliation=" (Departamento de Ingeniería Química, Facultad de Química y Farmacia, Universidad Central Marta Abreu de Las Villas (Cuba))" >Roche-Delgado, Liset; Marta Abreu de Las Villas (Cuba))" data-affiliation=" (Departamento de Ingeniería Química, Facultad de Química y Farmacia, Universidad Central Marta Abreu de Las Villas (Cuba))" >Hernández-Touset, Juan Pedro; Marta Abreu de Las Villas (Cuba))" data-affiliation=" (Departamento de Ingeniería Química, Facultad de Química y Farmacia, Universidad Central Marta Abreu de Las Villas (Cuba))" >García-Rodríguez, Agustín

2017-01-01

Drying algal biomass with the use of solar radiation is an economical and environmentally compatible option. The aim of this work was to design an indirect solar dryer with natural air circulation for seaweeds drying. The equipment supports discrete quantities of wet biomass and is protected from environmental situations that may damage the product; it does not need electricity to operate and the construction and operating costs are low. This comprises a collector made of copper plates for air circulation, heated by solar radiation, a glass cover and drying trays with a wooden structure. The dryer was designed to obtain 0, 3 kg / day of dry biomass. The methodology allows construction and operation of a flexible solar dryer in different operating conditions for research on seaweeds. Correspondingly with environmental and operating conditions the design included estimation of drying time, the determination of drying area, number of trays, air flow from the collector to the trays, collector sizing; heat transfer area, temperature reached by air and collector efficiency. (author)

Natural convection solar dryer with biomass back-up heater

Energy Technology Data Exchange (ETDEWEB)

Bena, B.; Fuller, R.J. [University of Melbourne (Australia). Faculty of Engineering

2002-07-01

A direct-type natural convection solar dryer and a simple biomass burner have been combined to demonstrate a drying technology suitable for small-scale processors of dried fruits and vegetables in non-electrified areas of developing countries. From a series of evaluation trials of the system, the capacity of the dryer was found to be 20-22kg of fresh pineapple arranged in a single layer of 0.01-m-thick slices. The overall drying efficiency of the unit was calculated to be {approx} 9%. During the same trial, the drying efficiency of the solar component alone was found to be 22%. Other trials estimated the efficiency of the burner in producing useful heat for drying to be 27%. Key features of the biomass burner were found to be the addition of thermal mass on the upper surface, an internal baffle plate to lengthen the exhaust gas exit path and a variable air inlet valve. Further modifications to further improve the performance of both the solar and biomass components of the dryer are suggested. (author)

Thin layer drying characteristics of curry leaves (Murraya koenigii in an indirect solar dryer

Directory of Open Access Journals (Sweden)

Vijayan Selvaraj

2017-01-01

Full Text Available In this work, the thin layer drying characteristics of curry leaves (Murraya koenigii has been studied in an indirect forced convection solar dryer with constant air mass flow rate of 0.0636 kg/s. Twelve thin layer drying models were tested for its suitability to describe the drying characteristics of curry leaves. The dryer has reduced the initial moisture content of curry leaves from 67.3% (wet basis to the final moisture content of 4.75% (wet basis in 3.5 hours. The pickup efficiency of indirect solar dryer for drying curry leaves was varied between 4.9% and 23.02%. Based on the statistical parameters, the Modified Henderson and Pabis model and Wang and Singh model were selected for predicting the drying characteristics of curry leaves. The payback period for the solar dryer was evaluated as 8 months, which is found to be much lower when compared with the entire life span of 15 years. The payback evaluation confirms that the solar dryer is economically viable in rural applications.

Supervision of Fed-Batch Fermentations

DEFF Research Database (Denmark)

Gregersen, Lars; Jørgensen, Sten Bay

1999-01-01

Process faults may be detected on-line using existing measurements based upon modelling that is entirely data driven. A multivariate statistical model is developed and used for fault diagnosis of an industrial fed-batch fermentation process. Data from several (25) batches are used to develop...... a model for cultivation behaviour. This model is validated against 13 data sets and demonstrated to explain a significant amount of variation in the data. The multivariate model may directly be used for process monitoring. With this method faults are detected in real time and the responsible measurements...

Comparison of Linear and Nonlinear Model Predictive Control for Optimization of Spray Dryer Operation

DEFF Research Database (Denmark)

Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

2015-01-01

In this paper, we compare the performance of an economically optimizing Nonlinear Model Predictive Controller (E-NMPC) to a linear tracking Model Predictive Controller (MPC) for a spray drying plant. We find in this simulation study, that the economic performance of the two controllers are almost...... equal. We evaluate the economic performance with an industrially recorded disturbance scenario, where unmeasured disturbances and model mismatch are present. The state of the spray dryer, used in the E-NMPC and MPC, is estimated using Kalman Filters with noise covariances estimated by a maximum...

Experimental investigation and thermodynamic performance analysis of a solar dryer using an evacuated-tube air collector

International Nuclear Information System (INIS)

Lamnatou, Chr.; Papanicolaou, E.; Belessiotis, V.; Kyriakis, N.

2012-01-01

generation number. The mass flow number, along with the maximum collector and fluid exit temperatures were studied in relation to the minimum entropy generation. The energy/exergy analysis proposed, provides a useful tool for the evaluation of this type of collectors regarding their effectiveness as part of a solar drying system. Moreover, the results of the present study showed that the proposed solar dryer has a capacity for drying larger quantities of the products than those considered (in the frame of the experimental study) given the high efficiency of the collector. In general, the proposed system provides an interesting option for the penetration of this type of collectors in large-scale applications in the agricultural and industrial sector.

Design, Development and Performance Evaluation of a Small Scale Solar Assisted Paddy Dryer for on Farm Processing

Directory of Open Access Journals (Sweden)

Sidrah Ashfaq

2016-04-01

Full Text Available With the continued escalation in population growth and the expansion of international food trade and demand of high quality product for food security at low cost has created considerable interest in the development of new post-harvest technologies. This is particularly important for developing countries where post-harvest losses of cereals are between 10-20% and of fruits and vegetables as high as 20- 100% A new solar assisted paddy dryer with central air distribution model (along the length of drying chamber has been developed. Due to this distinct feature of the dryer high drying rate was achieved during the drying processes .Other components of the dryer are perforated drying chamber, blower and flat plat solar air collector. Dryer was evaluated using 100kg of freshly harvested paddy at 23.78% moisture content (wb. Performance evaluation results showed that the mean drying rate of the solar assisted paddy dryer was 0.87kg/hr per for every 100kg, whereas 0.46kg/hr was the sun drying rate comparatively. The faster drying rate of the dryer reveals its suability to dry the paddy for its safe storage moisture content rapidly. By using the solar assisted paddy dryer, approximately 50% saving in time was also achieved as compared with the traditional sun drying method. Solar assisted paddy dryer took 10hr for drying the 100kg paddy up to 14%, while sun drying method dried paddy up to 13.89% in 19 hours. Cost analysis also showed that, by using solar assisted paddy dryer we candry good quality paddy at low cost as compared with the open sun drying method. For development of agriculture in the rural areas, commercial size of the solar assisted paddy dryer can be amplified and produced at community level.

Application of Constrained Linear MPC to a Spray Dryer

DEFF Research Database (Denmark)

Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

2014-01-01

In this paper we develop a linear model predictive control (MPC) algorithm for control of a two stage spray dryer. The states are estimated by a stationary Kalman filter. A non-linear first-principle engineering model is developed to simulate the spray drying process. The model is validated against...... experimental data and able to precisely predict the temperatures, the air humidity and the residual moisture in the dryer. The MPC controls these variables to the target and reject disturbances. Spray drying is a cost-effective method to evaporate water from liquid foods and produces a free flowing powder...

Batch-to-batch quality consistency evaluation of botanical drug products using multivariate statistical analysis of the chromatographic fingerprint.

Science.gov (United States)

Xiong, Haoshu; Yu, Lawrence X; Qu, Haibin

2013-06-01

Botanical drug products have batch-to-batch quality variability due to botanical raw materials and the current manufacturing process. The rational evaluation and control of product quality consistency are essential to ensure the efficacy and safety. Chromatographic fingerprinting is an important and widely used tool to characterize the chemical composition of botanical drug products. Multivariate statistical analysis has showed its efficacy and applicability in the quality evaluation of many kinds of industrial products. In this paper, the combined use of multivariate statistical analysis and chromatographic fingerprinting is presented here to evaluate batch-to-batch quality consistency of botanical drug products. A typical botanical drug product in China, Shenmai injection, was selected as the example to demonstrate the feasibility of this approach. The high-performance liquid chromatographic fingerprint data of historical batches were collected from a traditional Chinese medicine manufacturing factory. Characteristic peaks were weighted by their variability among production batches. A principal component analysis model was established after outliers were modified or removed. Multivariate (Hotelling T(2) and DModX) control charts were finally successfully applied to evaluate the quality consistency. The results suggest useful applications for a combination of multivariate statistical analysis with chromatographic fingerprinting in batch-to-batch quality consistency evaluation for the manufacture of botanical drug products.

Energetic and economic optimization of solar tunnel dryers with a photovoltaic driven fan

International Nuclear Information System (INIS)

Muehlbauer, W.; Mayer, R.A.; Esper, A.; Reisinger, L.; Linckh, G.; Hensel, O.

1992-02-01

In the recent years the solar tunnel dryer has been used successfully for drying several agricultural products in tropical and subtropical countries. Up to now the dissemination has been limited to electrified areas. Objective of this work has been the improvement of the thermal performance of the tunnel dryer due to a optimization of the plastic film solar air heater as well as optimization work in point of fluid dynamic view to reduce the power requirement of the blower. To improve the efficiency of the blower optimization work had been done by investigating several blower wheels, dc-motors and actuation systems. A PV-System was designed according to these requirements to test the long term behaviour. The remarkable features of the newly designed solar tunnel dryer are the low power requirement for driving the blower and a high efficiency of the actuation. In the range of a power requirement of 80 - 100 W a blower with an efficiency of 48% is now available. The theoretical power requirement of the solar tunnel dryer could be reduced to 11 W. From economic point of view the use of the solar tunnel dryer is possible. (orig.) With 3 refs., 15 tabs., 49 figs [de

Critical Point Dryer: Tousimis 916B Series C

Data.gov (United States)

Federal Laboratory Consortium — Description:CORAL Name: Critical Point DryerThis system utilizes CO 2to dry fragile suspended and floating structures Specifications / Capabilities:Wafer size up to...

Anaerobic sequencing batch reactor in pilot scale for treatment of tofu industry wastewater

Energy Technology Data Exchange (ETDEWEB)

Rahayu, Suparni Setyowati, E-mail: suparnirahayu@yahoo.co.id [Doctoral Program in Environmental Science, University of Diponegoro, Semarang (Indonesia); Department of Mechanical Engineering, State Polytechnic of Semarang, Semarang Indonesia (Indonesia); Purwanto,, E-mail: p.purwanto@che.undip.ac.id; Budiyono, E-mail: budiyono@live.undip.ac.id [Doctoral Program in Environmental Science, University of Diponegoro, Semarang (Indonesia); Department of Chemical Engineering, Faculty of Engineering, Diponegoro University, Semarang Indonesia (Indonesia)

2015-12-29

The small industry of tofu production process releases the waste water without being processed first, and the wastewater is directly discharged into water. In this study, Anaerobic Sequencing Batch Reactor in Pilot Scale for Treatment of Tofu Industry was developed through an anaerobic process to produce biogas as one kind of environmentally friendly renewable energy which can be developed into the countryside. The purpose of this study was to examine the fundamental characteristics of organic matter elimination of industrial wastewater with small tofu effective method and utilize anaerobic active sludge with Anaerobic Sequencing Bath Reactor (ASBR) to get rural biogas as an energy source. The first factor is the amount of the active sludge concentration which functions as the decomposers of organic matter and controlling selectivity allowance to degrade organic matter. The second factor is that HRT is the average period required substrate to react with the bacteria in the Anaerobic Sequencing Bath Reactor (ASBR).The results of processing the waste of tofu production industry using ASBR reactor with active sludge additions as starter generates cumulative volume of 5814.4 mL at HRT 5 days so that in this study it is obtained the conversion 0.16 L of CH{sub 4}/g COD and produce biogas containing of CH{sub 4}: 81.23% and CO{sub 2}: 16.12%. The wastewater treatment of tofu production using ASBR reactor is able to produce renewable energy that has economic value as well as environmentally friendly by nature.

Anaerobic sequencing batch reactor in pilot scale for treatment of tofu industry wastewater

Science.gov (United States)

Rahayu, Suparni Setyowati; Purwanto, Budiyono

2015-12-01

The small industry of tofu production process releases the waste water without being processed first, and the wastewater is directly discharged into water. In this study, Anaerobic Sequencing Batch Reactor in Pilot Scale for Treatment of Tofu Industry was developed through an anaerobic process to produce biogas as one kind of environmentally friendly renewable energy which can be developed into the countryside. The purpose of this study was to examine the fundamental characteristics of organic matter elimination of industrial wastewater with small tofu effective method and utilize anaerobic active sludge with Anaerobic Sequencing Bath Reactor (ASBR) to get rural biogas as an energy source. The first factor is the amount of the active sludge concentration which functions as the decomposers of organic matter and controlling selectivity allowance to degrade organic matter. The second factor is that HRT is the average period required substrate to react with the bacteria in the Anaerobic Sequencing Bath Reactor (ASBR).The results of processing the waste of tofu production industry using ASBR reactor with active sludge additions as starter generates cumulative volume of 5814.4 mL at HRT 5 days so that in this study it is obtained the conversion 0.16 L of CH4/g COD and produce biogas containing of CH4: 81.23% and CO2: 16.12%. The wastewater treatment of tofu production using ASBR reactor is able to produce renewable energy that has economic value as well as environmentally friendly by nature.

Biogas utilization for drying sweet potato chips by using infrared dryer

Science.gov (United States)

Sriharti, Rahayuningtyas, Ari; Susanti, Novita Dwi; Sitompul, Rislima Febriani

2017-11-01

This study aims to utilize biogas, that produced from organic waste, as fuel for infrared dryers. The digester was dome type, which made from fiberglass, 5.5 m3 capacities, gas container made from soft PVC, 5.6 m3 capacities. The infrared dryer was household scale which have dimension 2000 mm x 2000 mm x 2000 mm, it is consist of 2 racks, which have size 1500 mm x 500 mm x 1400 mm, and consist of 44 baking pans (600 mm X 400 mm x 30 mm), the dryer has 36 kg of capacity. The parameters observed include ambient temperature, temperature inside the digester, pH value, biogas production, drying room temperature, moisture content of sweet potato and biogas consumption for drying. Infrared dryer is used to dry the sweet potato slices thickness of 2 mm with total amount 12 kg, at room temperature dryer ± 60 °C. The results showed that the average biogas production was 1.335 m3 per day, at a temperature of 26 - 35 °C and the neutral pH value was 6.99 - 7.7. 12 kg of sweet potato sliced dried for 4 hours, the initial moisture content of 79.68 % decreased to 8.98 %, the consumption of biogas used 4,952 m3. The final result of drying process of sweet potato slices of 3.5 kg, there was a shrinkage of 70.83 %. Characterization of sweet potato slices is 3 % protein, 0,6 % fat, 94 % carbohydrate and 2 % ash. These sweet potato can be used as flour for cookies and cake raw materials, the use of sweet potato flour can reach 50 - 100 %.

Analysis of efficiency of a solar dryer tunnel type of mango pulp; Analisis de la eficiencia de un secador solar tipo tunel para pulpa de mango

Energy Technology Data Exchange (ETDEWEB)

Chagoyan Serrano, Jose [Universidad Autonoma de Baja California Sur, La Paz, Baja California Sur (Mexico)

2000-07-01

A new method to assess the performance of a solar dryer is presented. It describes energy efficiency indicators to improve a commercial dryer design. First, a preliminary dryer design procedure is described step by step. Then, two different modes of a tunnel dryer are investigated: Batch and semi-continue operations. The results of the analysis show that, the thermal efficiency is not sufficient to rate de dryer performance. It is necessary to include the productivity of the drying process and the quality of the dried fruit. The drying process and productivity tend to go hand-in-hand but in opposite directions. That is to say, raising the thermal efficiency reduce the process productivity and conversely. The analysis also suggests that an agreement between the efficiency, productivity and the quality must be specified in the drier design. [Spanish] Se presenta un procedimiento nuevo para evaluar la operacion de un secador solar, con el cual se precisan indicadores de la eficiencia que pueden ser utiles para mejorar el diseno del equipo. Se empieza por describir los pasos de un procedimiento de diseno preliminar de un sistema de secado. Despues, se analizan cualitativamente dos secadores: uno que opera por lotes y el otro de modo semicontinuo. Los resultados del analisis muestran que, la eficiencia termica del equipo no es un criterio suficiente para evaluar su operacion; tambien se requiere tomar encuenta la productividad del proceso de secado y la calidad del producto final. Se concluye que la eficiencia termica y la productividad del proceso son conceptos encontrados. Es decir, la eficiencia termica del equipo no es un criterio suficiente para evaluar su operacion; tambien se requiere tomar en cuenta la productividad del proceso de secado y la calidad del producto final. Se concluye que la eficiencia termica y la productividad del proceso son conceptos encontrados. Es decir, la eficiencia termica solo se puede aumentar a costa de la productividad y viceversa

Design, development and performance testing of a new natural convection solar dryer

Energy Technology Data Exchange (ETDEWEB)

Pangavhane, D.R. [K.K. Wagh College of Engineering, Nashik (India). Department of Mechanical Engineering; Sawhney, R.L.; Sarsavadia, P.N. [Devi Ahilya Vishwa Vidhyalaya, Indore (India). School of Energy and Environmental Studies

2002-06-01

Mechanical drying of agricultural products is an energy consuming operation in the post-harvesting technology. Greater emphasis is given to using solar energy sources in this process due to the high prices and shortages of fossil fuels. For these purposes, a new natural convection solar dryer consisting of a solar air heater and a drying chamber was developed. This system can be used for drying various agricultural products like fruits and vegetables. In this study, grapes were successfully dried in the developed solar dryer. The qualitative analysis showed that the traditional drying, i.e. shade drying and open sun drying, dried the grapes in 15 and 7 days respectively, while the solar dryer took only 4 days and produced better quality raisins. (author)

Development of a Mini-Freeze Dryer for Material-Sparing Laboratory Processing with Representative Product Temperature History.

Science.gov (United States)

Obeidat, Wasfy M; Sahni, Ekneet; Kessler, William; Pikal, Michael

2018-02-01

The goal of the work described in this publication was to evaluate a new, small, material-sparing freeze dryer, denoted as the "mini-freeze dryer or mini-FD", capable of reproducing the product temperature history of larger freeze dryers, thereby facilitating scale-up. The mini-FD wall temperatures can be controlled to mimic loading procedures and dryer process characteristics of larger dryers. The mini-FD is equipped with a tunable diode laser absorption spectroscopy (TDLAS) water vapor mass flow monitor and with other advanced process analytical technology (PAT) sensors. Drying experiments were performed to demonstrate scalability to larger freeze dryers, including the determination of vial heat transfer coefficients, K v . Product temperature histories during K v runs were evaluated and compared with those obtained with a commercial laboratory-scale freeze dryer (LyoStar II) for sucrose and mannitol product formulations. When the mini-FD wall temperature was set at the LyoStar II band temperature (- 20°C) to mimic lab dryer edge vials, edge vial drying in the mini-FD possessed an average K v within 5% of those obtained during drying in the LyoStar II. When the wall temperature of the mini-FD was set equal to the central vial product temperature, edge vials behaved as center vials, possessing a K v value within 5% of those measured in the LyoStar II. During both K v runs and complete product freeze drying runs, the temperature-time profiles for the average edge vials and central vial in the mini-FD agreed well with the average edge and average central vials of the LyoStar II.

Steam generator with integral downdraft dryer

Energy Technology Data Exchange (ETDEWEB)

Hochmuth, F.W.

1992-02-01

On June 30, 1989, a financial assistance award was granted by the United State Department of Energy, the purpose of which was to study and evaluate the technical aspect, the economic viability, and commercial possibilities of a new furnace design for burning high moisture cellulose type fuels. The new design is an invention by F.W. Hochmuth, P.Eng. and has received United States Patents Nos. 4,480, 557 and 4,502,397. It was conceived as a method to improve the general operation and efficiency of waste wood burning boilers, to avoid the use of stabilizing fuels such as oil or gas, and to reduce objectionable stack emissions. A further objective was to obtain such benefits at relatively low cost by integrating all new material requirements within the furnace itself thereby avoiding the need for costly external equipment. The proposed integral down-draft dryer avoids the use of external dryer systems that are very expensive, have high power consumption, and require a large amount of maintenance. This document provides the details of this invention.

PERFORMANCE ASSESSMENT OF SOLAR DRYER WITH INDIRECT HEATING

Directory of Open Access Journals (Sweden)

Boryana Brashlyanova

2014-03-01

Full Text Available The performed tests were designed to identify and analyze the parameters of drying in a authors model solar dryer. They to be the basis for constructing of an improved model. Drying was carried out in a pilot model solar dryer with prunes in two cycles. Both samples were run under steady sunshine in outdoor air temperature ranging between 20-22°C in the morning and 33-35°C in the early afternoon hours. Depending on the ambient conditions, the drying temperature was found in the range of 30 to 50°C. The dried samples had a water activity Aw> 0.9, due to which the storage is at -18°C. The duration of the drying process of prunes was inconstant and lasted from 2 to 3 days, depending on the final moisture content of the product and the external temperature, humidity, and intensity of solar radiation. The obtained two products intermediate moisture prunes, in addition to direct human consumption could be used as a base for incorporation into other products. Prunes with intermediate moisture content 40% could be consumed directly at ambient temperature or after freezing and tempering at -6 to -5ºC. Based on the established parameters we are to design and produce an improved solar dryer model that allows better utilization of heat and shortening the process duration.

Natural convection solar crop dryers in Kenya: Theory and practical application. African Energy Programme research report series no. 3

International Nuclear Information System (INIS)

Othieno, H.

1987-01-01

design also has succeeded in solving the identified problems associated with the tradition sun drying techniques. One would therefore expect the demand for these dryers to be high. The actual situation is different. Farmers are not willing to spend money to acquire the dryers. Perhaps this is attributed to the fact that there is still high level of underemployment (or unemployment) of rural population and the fact that traditional drying method does not cost anything. Moreover the land area required for spreading the crops is still abundant in the rural areas. The farmers therefore appear not to appreciate the advantages of the solar dryer. Due to seasonal maize shortages which occasionally occur in Kenya, the government is now emphasizing the need to preserve cereal grains through proper drying and storage facilities. Expensive large oil-fired dryers have been imported and the government, through National Cereals and Produce Board, spends a lot of money to run these dryers. If small scale solar crop dryers were used at the farm level so that all cereal grains reaching the National Cereals and Produce Board were dry to the required moisture content for- long term storage, the government would save on the imported oil needed to operate the large industrial dryers. The individual farmer does not realize this and it is high time the government adopted a firm policy on the promotion of renewable energy devices. The policy should aim at assisting not only in educating the farmers but also in supporting researchers to disseminate knowledge about these devices. Relevant government ministries e.g. Ministry of Energy and Regional Development, Ministry of Agriculture and Ministry of Environment and Natural Resources should actively be involved in the dissemination process through Newspapers, Radio and T.V. Perhaps the Kenya National Council for Science and Technology should play a coordinating role

Natural convection solar crop dryers in Kenya: Theory and practical application. African Energy Programme research report series no. 3

Energy Technology Data Exchange (ETDEWEB)

Othieno, H [Kenyatta University, Nairobi (Kenya)

1987-07-01

design also has succeeded in solving the identified problems associated with the tradition sun drying techniques. One would therefore expect the demand for these dryers to be high. The actual situation is different. Farmers are not willing to spend money to acquire the dryers. Perhaps this is attributed to the fact that there is still high level of underemployment (or unemployment) of rural population and the fact that traditional drying method does not cost anything. Moreover the land area required for spreading the crops is still abundant in the rural areas. The farmers therefore appear not to appreciate the advantages of the solar dryer. Due to seasonal maize shortages which occasionally occur in Kenya, the government is now emphasizing the need to preserve cereal grains through proper drying and storage facilities. Expensive large oil-fired dryers have been imported and the government, through National Cereals and Produce Board, spends a lot of money to run these dryers. If small scale solar crop dryers were used at the farm level so that all cereal grains reaching the National Cereals and Produce Board were dry to the required moisture content for- long term storage, the government would save on the imported oil needed to operate the large industrial dryers. The individual farmer does not realize this and it is high time the government adopted a firm policy on the promotion of renewable energy devices. The policy should aim at assisting not only in educating the farmers but also in supporting researchers to disseminate knowledge about these devices. Relevant government ministries e.g. Ministry of Energy and Regional Development, Ministry of Agriculture and Ministry of Environment and Natural Resources should actively be involved in the dissemination process through Newspapers, Radio and T.V. Perhaps the Kenya National Council for Science and Technology should play a coordinating role.

Slurry spray distribution within a simulated laboratory scale spray dryer

International Nuclear Information System (INIS)

Bertone, P.C.

1979-01-01

It was found that the distribution of liquid striking the sides of a simulated room temperature spray dryer was not significantly altered by the choice of nozles, nor by a variation in nozzle operating conditions. Instead, it was found to be a function of the spray dryer's configuration. A cocurrent flow of air down the drying cylinder, not possible with PNL's closed top, favorably altered the spray distribution by both decreasing the amount of liquid striking the interior of the cylinder from 72 to 26% of the feed supplied, and by shifting the zone of maximum impact from 1.0 to 1.7 feet from the nozzle. These findings led to the redesign of the laboratory scale spray dryer to be tested at the Savannah River Plant. The diameter of the drying chamber was increased from 5 to 8 inches, and a cocurrent flow of air was established with a closed recycle. Finally, this investigation suggested a drying scheme which offers all the advantages of spray drying without many of its limitations

Simulated Batch Production of Penicillin

Science.gov (United States)

Whitaker, A.; Walker, J. D.

1973-01-01

Describes a program in applied biology in which the simulation of the production of penicillin in a batch fermentor is used as a teaching technique to give students experience before handling a genuine industrial fermentation process. Details are given for the calculation of minimum production cost. (JR)

Industrial application of model predictive control to a milk powder spray drying plant

DEFF Research Database (Denmark)

Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

2016-01-01

In this paper, we present our first results from an industrial application of model predictive control (MPC) with real-time steady-state target optimization (RTO) for control of an industrial spray dryer that produces enriched milk powder. The MPC algorithm is based on a continuous-time transfer...... provides significantly better control of the residual moisture content, increases the throughput and decreases the energy consumption compared to conventional PI-control. The MPC operates the spray dryer closer to the residual moisture constraint of the powder product. Thus, the same amount of feed...

Performance Analysis of a Solar Dryer Equipped with a Recycling Air System and Desiccant Chamber

Directory of Open Access Journals (Sweden)

M.H Aghkhani

2013-09-01

Full Text Available Drying is a high energy consuming process. Solar drying is one of the most popular methods for dehydration of agricultural products. In the present study, the performance of a forced convection solar dryer equipped with recycling air system and desiccant chamber was investigated. The solar dryer is comprised of solar collector, drying chamber, silica jell desiccant chamber, air ducts, fan and measuring and controlling system. Drying rate and energy consumption in three levels of air temperature (40, 45 and 50 oC and two modes of drying (with recycling air and no-recycling with open duct system were measured and compared. The results showed that increasing the drying air temperature decreased the drying time and increased the energy consumption in the mode of non-recycling air system. The dryer efficiency and drying rate were better in the mode of recycling air system than open duct system. The highest dryer efficiency was obtained from drying air temperature of 50 oC and the mode of recycling air system. In general, the efficiency of solar collector and the highest efficiency of the dryer were 0.34 and 0.41, respectively.

Performance of a chevron steam dryer for removal of lead-bismuth droplets

International Nuclear Information System (INIS)

Dostal, Vaclav; Yusibani, Elin; Takahashi, Minoru

2005-01-01

An analysis was performed of a chevron type steam dryer with a trap for the removal of lead-bismuth droplets from steam leaving the Water Boiling Direct Contact Lead or Lead-Bismuth Cooled Reactor. The Lagrangian method was used and is described here. The steam flow field was developed using a CFD code FrontFlow/Red. The simulated dryer performance results were compared to a simple theoretical model from literature. The simulation shown that droplets down to 6 microns in diameter can be completely removed by the steam dryer, which is better than reported earlier in literature. A discrepancy with the theoretical model was found for larger droplets (5 to 10 microns in diameter), where the theoretical model predicted lower removal efficiency. The discrepancy is attributed to be installation of the trap, which is not included in this theoretical model. Some droplets of 1 and 0.5 microns were removed in the dryer as well, which indicates the potential for the fine droplet removal if the trap design is carefully optimized. The investigation of the effect of initial droplet velocity shown that the removal efficiency increases with the increase of the positive velocity components. For larger droplets the effect of initial velocity was found to be minuscule. (author)

Batch Test Screening of Industrial Product/Byproduct Filter Materials for Agricultural Drainage Water Treatment

Directory of Open Access Journals (Sweden)

Barry J. Allred

2017-10-01

Full Text Available Filter treatment may be a viable means for removing the nitrate (NO3−, phosphate (PO43−, and pesticides discharged with agricultural drainage waters that cause adverse environmental impacts within the U.S. on local, regional, and national scales. Laboratory batch test screening for agricultural drainage water treatment potential was conducted on 58 industrial product/byproduct filter materials grouped into six categories: (1 high carbon content media; (2 high iron content media; (3 high aluminum content media; (4 surfactant modified clay/zeolite; (5 coal combustion residuals; and (6 spent foundry sands. Based on a percent contaminant removal criteria of 75% or greater, seven industrial products/byproducts were found to meet this standard for NO3− alone, 44 met this standard for PO43−, and 25 met this standard for the chlorinated triazine herbicide, atrazine. Using a 50% or greater contaminant removal criteria, five of the industrial product/byproduct filter materials exhibited potential for removing NO3−, PO43−, and atrazine together; eight showed capability for combined NO3− and PO43− removal; 21 showed capability for combined PO43− and atrazine removal; and nine showed capability for combined NO3− and atrazine removal. The results of this study delineated some potential industrial product/byproduct filter materials for drainage water treatment; however, a complete feasibility evaluation for drainage water treatment of any of these filter materials will require much more extensive testing.

A study of particle motion in rotary dryer

Directory of Open Access Journals (Sweden)

M. H. Lisboa

2007-09-01

Full Text Available The purpose of this work was to study the performance of a rotary dryer in relation to number of flights. In this work an equationing was proposed to calculate the area used by the solids in two-segment flights of with any angle between the segments. From this area, the flight holdup and the length of fall of the particles were calculated for different angle positions and the results obtained were compared to experimental values. The results show an increase in dryer efficiency with the increase in number of flights up to a limit value, for ideal operational conditions. The experimental data on average residence time were compared to results obtained by calculations using equations proposed in the literature. The equation proposed for predicting flight holdup and length of fall of particles generated very accurate estimations.

Study on effectiveness of continuous solar dryer integrated with desiccant thermal storage for drying cocoa beans

Directory of Open Access Journals (Sweden)

Sari Farah Dina

2015-03-01

Full Text Available The main objective is to assess effectiveness of continuous solar dryer integrated with desiccant thermal storage for drying cocoa beans. Two type of desiccants were tested, molecular sieve 13× (Na86 [(AlO286·(SiO2106]·264H2O as an adsorbent type and CaCl2 as an absorbent type. The results revealed that during sunshine hours, the maximum temperature within the drying chamber varied from 40 °C to 54 °C. In average, it was 9–12 °C higher than ambient temperature. These temperatures are very suitable for drying cocoa beans. During off-sunshine hours, humidity of air inside the drying chamber was lower than ambient because of the desiccant thermal storage. Drying times for intermittent directs sun drying, solar dryer integrated with adsorbent, and solar dryer integrated with absorbent were 55 h, 41 h, and 30 h, respectively. Specific energy consumptions for direct sun drying, solar dryer integrated with adsorbent, and solar dryer integrated with absorber were 60.4 MJ/kg moist, 18.94 MJ/kg moist, and 13.29 MJ/kg moist, respectively. The main conclusion can be drawn here is that a solar dryer integrated with desiccant thermal storage makes drying using solar energy more effective in term of drying time and specific energy consumption.

Quantitative real-time monitoring of dryer effluent using fiber optic near-infrared spectroscopy.

Science.gov (United States)

Harris, S C; Walker, D S

2000-09-01

This paper describes a method for real-time quantitation of the solvents evaporating from a dryer. The vapor stream in the vacuum line of a dryer was monitored in real time using a fiber optic-coupled acousto-optic tunable filter near-infrared (AOTF-NIR) spectrometer. A balance was placed in the dryer, and mass readings were recorded for every scan of the AOTF-NIR. A partial least-squares (PLS) calibration was subsequently built based on change in mass over change in time for solvents typically used in a chemical manufacturing plant. Controlling software for the AOTF-NIR was developed. The software collects spectra, builds the PLS calibration model, and continuously fits subsequently collected spectra to the calibration, allowing the operator to follow the mass loss of solvent from the dryer. The results indicate that solvent loss can be monitored and quantitated in real time using NIR for the optimization of drying times. These time-based mass loss values have also been used to calculate "dynamic" vapor density values for the solvents. The values calculated are in agreement with values determined from the ideal gas law and could prove valuable as tools to measure temperature or pressure indirectly.

THE EFFECT OF THE THICKNESS OF A PACKED BED ON THE DYNAMIC AND THERMAL BEHAVIOR OF A SOLAR DRYER

Directory of Open Access Journals (Sweden)

S KHALDI

2015-06-01

Full Text Available Drying food in the sun is a safe, easy and economical way to preserve food, especially fruits. Cabinet dryers are the most popular equipment for fruit drying. Because of intermittent nature of solar energy, storage is required for uninterrupted supply in order to match the needs. The main objective of this study is to assess effectiveness of continuous solar dryer integrated with packed bed as thermal storage with natural airflow for drying figs (Ficuscarica. The cabinet dryer were envisaged theoretically (computational fluid dynamics (CFD. The distribution of the velocity and temperature of air within the solar dryer were presented during one day of August and under the climate conditions of Tlemcen (Algeria.  The effects of presence of a packed bed on the distribution of velocity and temperature of airflow and on the temperature of figs were analyzed. The results show that the solar dryer design, incorporating a packed bed enhances the capabilities and performance of the solar dryer, through increasing time of drying.

Learning sustainability by developing a solar dryer for microalgae retrieval

Directory of Open Access Journals (Sweden)

Benedita Malheiro

2016-01-01

Full Text Available Excessive fossil fuel consumption is driving the search for alternative energy production solutions and, in particular, for sustainable sources of energy such as microalgae, from which biodiesel, among other useful compounds, can be obtained. After producing the microalgae, they must be harvested and dried. Existing drying solutions consume too much energy and are, therefore, expensive and unsustainable. The goal of this EPS@ISEP Spring 2013 project was to develop a solar microalgae dryer for the microalgae laboratory of ISEP. A multinational team of five students from distinct fields of study was responsible for designing and building the solar microalgae dryer prototype. The prototype includes a control system to ensure that the microalgae are not destroyed during the drying process. The solar microalgae dryer works as a distiller, extracting the excess water from the microalgae suspension. This paper details the design steps, the building technologies, the ethical and sustainable concerns and compares the prototype with existing solutions. The proposed sustainable microalgae drying process is competitive as far as energy usage is concerned. Finally, the project contributed to increase the team’s sustainable development awareness, active learning and motivation.

Solar dryers for a non-polluting removal of sewage sludge; Solartrockner fuer eine umweltfreundliche Klaerschlammentsorgung

Energy Technology Data Exchange (ETDEWEB)

Kos, Manfred [Lenze, Hameln (Germany)

2011-06-15

The acceptance of solar drying technology is depending on the quality of the produced dry goods. On local markets as well as for the export market dryed products can only compete if they can meet the quality standards of the food processing industry and consumers. A high added value for operators of solar dryers especially from developing countries can only be achieved if the goods can be exported. Dried sewage sludge shows to have an energy density corresponding to brown coal, burns however carbon dioxide neutrally compared with fossil fuels and grows continuously in water treatment plants on the outskirts of cities. (GL)

Monitoring and Characterization of Crystal Nucleation and Growth during Batch Crystallization

NARCIS (Netherlands)

Kadam, S.S.

2012-01-01

Batch crystallization is commonly used in pharmaceutical, agrochemical, specialty and fine chemicals industry. The advantages of batch crystallization lie in its ease of operation and the relatively simple equipment that can be used. On the other hand a major disadvantage associated with it is the

Field measurements of temperature profile for floatovoltaic dryer in the tropics

Science.gov (United States)

Osman, F. A.; Ya'acob, M. E.; Iskandar, A. Noor

2017-09-01

Most of the equator region in a tropical climate zone experiences hot and humid weather but sometimes heavy rain and thunderstorms which occur stochastically in monsoon season. Sunlight which is the energy source can be harvested approximately 8 hours (on average basis) daily throughout the year which leads to the promotion of Solar PV technologies. This works projects the field performance for a new Floatovoltaic Dryer prototype with flexible PV roofing structures covering the top of the dryer system. The field measurements are collected on the lake of Engineering Faculty, UPM supported with 4-parameter weather station. Temperature profile with RH measurements inside the Floatovoltaic Dryer compartments as compared to direct-sun drying mechanism are the main contributions of this work and it projects more than 12 W of convection heat energy could be harvested by using the clean system. The field measurements imply various points of thermocouple and humidity sensor throughout the experiment. Temperature and humidity will be the main elements recorded to analyze the differences under monocrystalline PV panel as compared to natural drying.

Monitoring of batch processes using spectroscopy

NARCIS (Netherlands)

Gurden, S. P.; Westerhuis, J. A.; Smilde, A. K.

2002-01-01

There is an increasing need for new techniques for the understanding, monitoring and the control of batch processes. Spectroscopy is now becoming established as a means of obtaining real-time, high-quality chemical information at frequent time intervals and across a wide range of industrial

DEVELOPMENT OF VACUUM SUBLIMATION DRYERS USING THERMOELECTRIC MODULES

Directory of Open Access Journals (Sweden)

R. A. Barykin

2014-01-01

Full Text Available Summary. The main directions of use of freeze-dryed products and ingredients are revealed. The analysis of sales markets of freeze-dryed products is provided. It is shown that introduction of innovative production technologies will allow to develop dynamically not only to the large companies, but also small firms that will create prerequisites for growth of the Russian market of freeze-dryed products. Tendencies of development of the freeze-drying equipment are analysed. Relevance of development of energy saving freeze-dryers is proved The integrated approach to creation of competitive domestic technologies and the equipment for sublimation dehydration of thermolabile products consists in use of the effective combined remedies of a power supply, a process intensification, reduction of specific energy consumption and, as a result, decrease in product cost at achievement of high quality indicators. Advantages of thermoelectric modules as alternative direction to existing vapor-compression and absorbing refrigerating appliances are given. Researches of process of freeze-drying dehydration with use of thermoelectric modules are conducted. It is scientifically confirmed, that the thermoelectric module working at Peltier effect, promotes increase in refrigerating capacity due to use of the principle of the thermal pump. Options of use of thermoelectric modules in designs of dryers are offered. Optimum operating modes and number of modules in section are defined. Ways of increase of power efficiency of freeze-dryers with use of thermoelectric modules are specified. The received results will allow to make engineering calculations and design of progressive freeze-drying installations with various ways of a power supply.

Development and performance evaluation of a locally fabricated portable solar tunnel dryer for drying of fruits, vegetables and medicinal plants

International Nuclear Information System (INIS)

Munir, A.; Sultan, U.; Iqbal, M.

2013-01-01

The research was conducted to fabricate and develop a portable solar tunnel dryer (STD) for the drying of fruits, vegetables and medicinal plants. The system was designed as a portable system for decentralized applications at various sites to satisfy the drying requirements of small farmers and co-operatives. The cross sectional area of the solar tunnel dryer was trapezoidal in shape having 0.254 m/sup 2/ face area, with length and width of three meters and one meter respectively. It comprises a collector section (1.35 m) long and a drying section (1.65 m long) and two PV powered DC fans to provide the required air flow rate over the perishable agricultural products to be dried. Transparent polythene cover was used to close the dryer on top side to maintain the steady state air flow within the dryer. It has been observed that the drying air temperature was easily raised by some 8-14 degree C above the ambient temperature at air velocity ranges 0-1 m s/sup -1/. The efficiency of the solar tunnel dryer was found to be 40-45%. Psychrometric analysis was also carried out within the dryer and the process curves were drawn. The process curves were found similar to a conventional dryer showing that this dryer can be successfully utilized for the drying of agricultural products using solar energy. (author)

Heuristics for batching and sequencing in batch processing machines

Directory of Open Access Journals (Sweden)

Chuda Basnet

2016-12-01

Full Text Available In this paper, we discuss the “batch processing” problem, where there are multiple jobs to be processed in flow shops. These jobs can however be formed into batches and the number of jobs in a batch is limited by the capacity of the processing machines to accommodate the jobs. The processing time required by a batch in a machine is determined by the greatest processing time of the jobs included in the batch. Thus, the batch processing problem is a mix of batching and sequencing – the jobs need to be grouped into distinct batches, the batches then need to be sequenced through the flow shop. We apply certain newly developed heuristics to the problem and present computational results. The contributions of this paper are deriving a lower bound, and the heuristics developed and tested in this paper.

The effect of dryer load on freeze drying process design.

Science.gov (United States)

Patel, Sajal M; Jameel, Feroz; Pikal, Michael J

2010-10-01

Freeze-drying using a partial load is a common occurrence during the early manufacturing stages when insufficient amounts of active pharmaceutical ingredient (API) are available. In such cases, the immediate production needs are met by performing lyophilization with less than a full freeze dryer load. However, it is not obvious at what fractional load significant deviations from full load behavior begin. The objective of this research was to systematically study the effects of variation in product load on freeze drying behavior in laboratory, pilot and clinical scale freeze-dryers. Experiments were conducted with 5% mannitol (high heat and mass flux) and 5% sucrose (low heat and mass flux) at different product loads (100%, 50%, 10%, and 2%). Product temperature was measured in edge as well as center vials with thermocouples. Specific surface area (SSA) was measured by BET gas adsorption analysis and residual moisture was measured by Karl Fischer. In the lab scale freeze-dryer, the molar flux of inert gas was determined by direct flow measurement using a flowmeter and the molar flux of water vapor was determined by manometric temperature measurement (MTM) and tunable diode laser absorption spectroscopy (TDLAS) techniques. Comparative pressure measurement (capacitance manometer vs. Pirani) was used to determine primary drying time. For both 5% mannitol and 5% sucrose, primary drying time decreases and product temperature increases as the load on the shelves decreases. No systematic variation was observed in residual moisture and vapor composition as load decreased. Further, SSA data suggests that there are no significant freezing differences under different load conditions. Independent of dryer scale, among all the effects, variation in radiation heat transfer from the chamber walls to the product seems to be the dominant effect resulting in shorter primary drying time as the load on the shelf decreases (i.e., the fraction of edge vials increases).

Farm level evaluation of biomass energy operated seed dryer at selected sites of Bangladesh

International Nuclear Information System (INIS)

Rahman, S.M.M.; Bhuiyan, M.G.K.; Rahman, M.A.; Baqui, M.A.; Bala, B.K.

2006-01-01

Drying is one of the major problem in post harvest and processing of farm produce specially paddy seed in Bangladesh resulting tremendous shortage of quality seed. Evaluation through demonstrations was undertaken for the resource poor farmers at the selected sites to have practical experience of the IRRI-BRRI seed dryer. Viability of the dried paddy was more than 90% after six months of storage. The farmers were satisfied on the performance of the dryer. 68-100% farmers were motivated to hire the dyer during Boro and Aus seasons. Thus, the farm level evaluation and adoption of seed dryer will give a better alternative, aware and motivate the farmers on producing quality seed through proper drying and will contribute increased production

Feasibility analysis of heat pump dryer to dry hawthorn cake

International Nuclear Information System (INIS)

Wang, D.C.; Zhang, G.; Han, Y.P.; Zhang, J.P.; Tian, X.L.

2011-01-01

Highlights: → A heat pump dryer (HPD) is effectively proposed to dry hawthorn cake-likely materials. → Low drying temperature and high COP of heat pump are obtained in drying beginning. → HPD is more effective, economic than a traditional hot air dryer. → Feasibility of the HPD is also validated by the operation economy estimation. - Abstract: A heat pump dryer (HPD) would be an economic, environmentally friendly, hygienic drying machine used to dry some food, such as hawthorn cakes. Based on the production process of the hawthorn cake, a HPD is proposed and its basic principle is introduced. The experimental drying curves of the hawthorn cake using the heat pump drying method and the traditional hot air drying method are compared and analyzed. The drying process of hawthorn cakes is similar to that of the other drying materials. The higher drying temperature causes a faster drying process. But in the initial stage of the heat pump drying process, the water content of the hawthorn cake is not sensitive to the drying temperature, so a lower drying air temperature can be available in order to get a higher coefficient of performance (COP) of the heat pump (HP). The experimental results and the economic analysis indicate that the HPD is feasibly used to dry hawthorn cakes.

Feasibility analysis of heat pump dryer to dry hawthorn cake

Energy Technology Data Exchange (ETDEWEB)

Wang, D.C., E-mail: wdechang@163.com [College of Electromechanical Engineering, Qingdao University, Qingdao 266071 (China); Zhang, G.; Han, Y.P.; Zhang, J.P.; Tian, X.L. [College of Electromechanical Engineering, Qingdao University, Qingdao 266071 (China)

2011-08-15

Highlights: {yields} A heat pump dryer (HPD) is effectively proposed to dry hawthorn cake-likely materials. {yields} Low drying temperature and high COP of heat pump are obtained in drying beginning. {yields} HPD is more effective, economic than a traditional hot air dryer. {yields} Feasibility of the HPD is also validated by the operation economy estimation. - Abstract: A heat pump dryer (HPD) would be an economic, environmentally friendly, hygienic drying machine used to dry some food, such as hawthorn cakes. Based on the production process of the hawthorn cake, a HPD is proposed and its basic principle is introduced. The experimental drying curves of the hawthorn cake using the heat pump drying method and the traditional hot air drying method are compared and analyzed. The drying process of hawthorn cakes is similar to that of the other drying materials. The higher drying temperature causes a faster drying process. But in the initial stage of the heat pump drying process, the water content of the hawthorn cake is not sensitive to the drying temperature, so a lower drying air temperature can be available in order to get a higher coefficient of performance (COP) of the heat pump (HP). The experimental results and the economic analysis indicate that the HPD is feasibly used to dry hawthorn cakes.

Design and Construction of a Batch Oven for Investigation of Industrial Continuous

DEFF Research Database (Denmark)

Stenby, Mette; Nielsen, Brian; Risum, Jørgen

2011-01-01

A new batch oven has been designed and build to model baking processes as seen in large scale tunnel ovens. In order to simulate the conditions found in tunnel ovens a number of critical parameters are controllable: The temperature, the humidity and the air velocity. The band movement is simulated...... by moving the two air ducts above and below the products; in this way it is possible to keep the baking tray steady for continuous measurements of the product weight. During baking the shape and colour of the product can be monitored visually through a window. The simultaneous measuring of mass and visual...... aspects is a unique feature of this batch oven. Initial experiments of reproducing tunnel oven baking in the batch oven have shown good results, based on comparisons of weight loss, dry matter content and surface colour. The measured quality parameters did not differ significantly. Even though a few...

Design, manufacture and modeling of a mixed mode dryer for pistachio in Kerman

Energy Technology Data Exchange (ETDEWEB)

Ameri, Mehran; Zangiabadi, Bijan; Mahmoudabadi, Mehdi [Department of Mechanical Engineering, Shahid Bahonar University, Kerman (Iran, Islamic Republic of)

2006-01-15

Production of high quality nuts that have toxics less than 2-2.5 ppm requires a great attention during growing and post harvest processing. Gravitational or Wagon driver using fossil fuel has been traditionally performed to dry pistachio nuts. However, using of fossil fuel is subject to the noxious effects on nuts such as burning, discoloured and various toxic fumes as well as the biological pollution. In Kerman province in south of Iran, where 60% of pistachio nuts export to all over the world, due to long period of sunshine during harvesting season, solar drying are know to be an excellence alternative to the fossil fuel. A specimen mixed-mode solar-dryer is manufactured to study the feasibility of test and to investigate optimization of the drying process in several conditions. Furthermore this designed dryer for pistachio nuts can be simply used for drying of the various agriculture products like fruits and vegetables. With this proposed multi application solar dryer, one can easily reach to acceptable moisture (7%) in a short period of time. For this system a mathematical model of dryer is also suggested here. the proposed solar dryer includes three main parts as collector, chamber and photocell. Chamber has a glassy cover that permits nut expose beam radiation directly. Collector has ability to circulate air by buoyancy forces or convey air by suction fans due to different operation conditions. Photocells prepare electromotive force for fans.National capacity of the dryer is 50Kg. The maximum temperature inside collector at the end of harvest season is 60 degree centigrade during 8-16 local time. In the mathematical modeling after fitting the drawing curves with the remaining moisture amount in the nuts and temperature per drying time, it was found that the major drop in the moisture content of the nuts occurs during the first 9 hours and then decreases gradually. The final moisture amount of the nuts was about 6% in 42 hours. The accuracy of proposed method

Design, manufacture and modeling of a mixed mode dryer for pistachio in Kerman

International Nuclear Information System (INIS)

Ameri, Mehran; Zangiabadi, Bijan; Mahmoudabadi, Mehdi

2006-01-01

Production of high quality nuts that have toxics less than 2-2.5 ppm requires a great attention during growing and post harvest processing. Gravitational or Wagon driver using fossil fuel has been traditionally performed to dry pistachio nuts. However, using of fossil fuel is subject to the noxious effects on nuts such as burning, discoloured and various toxic fumes as well as the biological pollution. In Kerman province in south of Iran, where 60% of pistachio nuts export to all over the world, due to long period of sunshine during harvesting season, solar drying are know to be an excellence alternative to the fossil fuel. A specimen mixed-mode solar-dryer is manufactured to study the feasibility of test and to investigate optimization of the drying process in several conditions. Furthermore this designed dryer for pistachio nuts can be simply used for drying of the various agriculture products like fruits and vegetables. With this proposed multi application solar dryer, one can easily reach to acceptable moisture (7%) in a short period of time. For this system a mathematical model of dryer is also suggested here. the proposed solar dryer includes three main parts as collector, chamber and photocell. Chamber has a glassy cover that permits nut expose beam radiation directly. Collector has ability to circulate air by buoyancy forces or convey air by suction fans due to different operation conditions. Photocells prepare electromotive force for fans.National capacity of the dryer is 50Kg. The maximum temperature inside collector at the end of harvest season is 60 degree centigrade during 8-16 local time. In the mathematical modeling after fitting the drawing curves with the remaining moisture amount in the nuts and temperature per drying time, it was found that the major drop in the moisture content of the nuts occurs during the first 9 hours and then decreases gradually. The final moisture amount of the nuts was about 6% in 42 hours. The accuracy of proposed method

A study of the drying effect on lemon slices using a closed-type solar dryer

Energy Technology Data Exchange (ETDEWEB)

Ho-Hsien Chen; Hernandez, C.E.; Tzou-Chi Huang [National Pingtung University of Science and Technology (China). Dept. of Food Science

2005-01-01

An experimental closed-type dryer associated with a photovoltaic system (PV) was developed. The transparent drying cabinet was designed with high transmittance glass to decrease the reflection of direct sunlight and to offer extra direct solar heating on the raw material during drying. Parallel wiring with a local electrical grid was necessary for switching purposes if there is insufficient battery backup during peak operation. Lemon slices were dried using the closed-type solar dryer and results were compared with hot air drying at 60{sup o}C. The results indicate that the dried lemon slices using a closed-type solar dryer has better general levels of quality in terms of sensory parameters. (author)

Sustainable implementation of solar tunnel dryers, water heaters and cookers in Nepal

Energy Technology Data Exchange (ETDEWEB)

Kovacs, Peter [Danish Energy Management, DEM for Renewable Energy Project, REP, Dhobighat, Lalitpur (Nepal); Shrestha, Niraj; Shakya, Prajwal Raj [Renewable Energy Project, REP, Dhobighat, Lalitpur (Nepal); Pokharel, Govind [Alternative Energy Promotion Centre (AEPC), Lalitpur (Nepal)

2008-07-01

The Renewable Energy Project (REP) is a joint effort of the European Union and the Government of Nepal. Main objectives of the project are to create renewable energy infrastructure and services for the benefit of rural people in remote districts of Nepal. The REP will provide solar energy systems for public services in remote districts, as well as for income generating activities e.g. agro business and tourism. The REP focuses on the installation of institutional PV systems with a total capacity of 0.850 MWp. Concurrently, a number of solar thermal systems are being provided to community organizations (COs) in rural areas of Nepal. The priority applications for the solar thermal part are solar tunnel dryers for small industries drying vegetables. fruits and herbs, solar water heaters for community centers in trekking areas and large scale solar cookers in schools. The paper describes the Renewable Energy Project's implementation program for solar thermal technology and in particular the implications on design and usefulness of the solar tunnel dryer from on-site feasibility studies carried out by the project team. REP provides a framework for a sustainable implementation of these systems by carrying out the whole process from dissemination of information to demand collection, feasibility studies, design, procurement, commissioning and user training. Hand over of ownership will take place once the equipment is installed and successfully commissioned. Monitoring during the first year of operation should conclude the project. REP is co-funded by the European Union and the Government of Nepal. (orig.)

Fuzzy batch controller for granular materials

Directory of Open Access Journals (Sweden)

Zamyatin Nikolaj

2018-01-01

Full Text Available The paper focuses on batch control of granular materials in production of building materials from fluorine anhydrite. Batching equipment is intended for smooth operation and timely feeding of supply hoppers at a required level. Level sensors and a controller of an asynchronous screw drive motor are used to control filling of the hopper with industrial anhydrite binders. The controller generates a required frequency and ensures required productivity of a feed conveyor. Mamdani-type fuzzy inference is proposed for controlling the speed of the screw that feeds mixture components. As related to production of building materials based on fluoride anhydrite, this method is used for the first time. A fuzzy controller is proven to be effective in controlling the filling level of the supply hopper. In addition, the authors determined optimal parameters of the batching process to ensure smooth operation and production of fluorine anhydrite materials of specified properties that can compete with gypsum-based products.

Performance Evaluation of a Pebble Bed Solar Crop Dryer ...

African Journals Online (AJOL)

Nigerian Journal of Technology ... The solar crop dryer consists of an imbedded pebble bed solar heat storage unit/solar collector ... The crop-drying chamber is made of drying trays of wire gauze while the roof is made of transparent glazing.

Technical and environmental analysis of biofuel dryers; Teknisk och miljoemaessig analys av biobraensletorkar

Energy Technology Data Exchange (ETDEWEB)

Muenter, M; Hagman, U; Harnevie, H; Johansen, H; Kristensson, I; Westermark, M; Viberg, T [Vattenfall Energimarknad, Stockholm (Sweden)

1999-03-01

A study regarding technology and environmental impact of the drying process of biofuels has been conducted. In the study two different types of dryers are analyzed. The result from the study shows that emissions of primarily hydrocarbons is high from the direct technic. The emission can be decreased considerably by improving the burner of the dryer. For the indirect technic the evaporated water give rise to problems in the sewage treatment plant. Studies show that biological treatment will result in an acceptable condensate.

Mushroom dehydration in a hybrid-solar dryer

International Nuclear Information System (INIS)

Reyes, Alejandro; Mahn, Andrea; Cubillos, Francisco; Huenulaf, Pedro

2013-01-01

Highlights: ► Mushrooms (Paris variety) were dehydrated in a hybrid solar dryer. ► Effective diffusivity was estimated by the Constant Diffusivity Model. ► Drying kinetics were adjusted by a semi-theoretical and the empirical Page model. ► Temperature, thickness and air recycle significantly affected critical moisture. ► The input of solar energy resulted in 3.5–12.5% electrical energy saving. - Abstract: Mushrooms (Paris variety) were dehydrated in a hybrid solar dryer (HSD) provided with a 3 m 2 solar panel and electric resistances. Mushrooms were cut in 8 mm or 4 mm thickness slices. At the outlet of the tray dryer 80–90% air was recycled and the air temperature was adjusted to the pre-defined levels (50 or 60 °C). At the outlet of the solar panel the air temperature raised between 2 and 20 °C above the ambient temperature, depending mainly of solar radiation level. Temperature, slices thickness and air recycle level had statistically significant effects on critical moisture content (X c ), as well as on the time necessary to reach a moisture content of 0.1 (wb). The color parameters of dehydrated mushroom indicate a notorious darkening, in all runs. Rehydration assays at 35 °C showed that in less than 30 min rehydrated mushrooms reached a moisture content of 0.8 (wb). Effective diffusivity (D eff ) was estimated by the Simplified Constant Diffusivity Model (SCDM), and it ranged between 6E−10 and 40E−10 m 2 /s, with R 2 higher than 0.98, agreeing with literature. The adjustment of experimental drying kinetics with the empirical Page’s model resulted in R 2 higher than 0.997. Finally, the input of solar energy resulted in 3.5–12.5% energy saving. These values could even be improved by increasing the agro-product load in the HSD

Development of a multi-purpose dryer | Kadurumba | Nigeria ...

African Journals Online (AJOL)

The novel design uses heat sources from electric burners and it is located beneath the product spreading chamber. This prevented the problem of discoloration due to direct heat from the burners. A thermostat was used for its temperature control and light indicators were introduced to monitor the operation of the dryer with a ...

Fed-batch CHO cell culture for lab-scale antibody production

DEFF Research Database (Denmark)

Fan, Yuzhou; Ley, Daniel; Andersen, Mikael Rørdam

2017-01-01

Fed-batch culture is the most commonly used upstream process in industry today for recombinant monoclonal antibody production using Chinese hamster ovary cells. Developing and optimizing this process in the lab is crucial for establishing process knowledge, which enable rapid and predictable tech......-transfer to manufacturing scale. In this chapter, we will describe stepwise how to carry out fed-batch CHO cell culture for lab-scale antibody production....

On-line NIR analysis of fat, water and protein in industrial scale ground meat batches.

Science.gov (United States)

Tøgersen, G; Isaksson, T; Nilsen, B N; Bakker, E A; Hildrum, K I

1999-01-01

Fat, water and protein contents in industrial scale meat batches were determined on-line by near infrared (NIR) reflectance spectroscopy. The NIR instrument was mounted at the outlet of a large meat grinder, and the measurements were performed in an industrial environment. Beef and pork samples, with chemical compositions of 7-26% fat, 58-75% water and 15-21% protein, were processed with hole diameters of 13mm in the grinder plate. Calibrations were made both for a combined set of beef and pork samples, and for separate sets of beef and pork samples. Validations were either done by full cross validation of the calibration set, or by bias corrected prediction of a test set. Prediction errors for the two sample sets, expressed as root mean square errors of cross validation or standard error of prediction, were in the ranges 0.82-1.49% fat, 0.94-1.33% water and 0.35-0.70% protein, depending of sample set and species of animal. The presented application is an improvement to the existing manual meat standardisation procedure, and has been implemented for regular use in a Norwegian meat manufacturing plant.

Kinetics of sugars consumption and ethanol inhibition in carob pulp fermentation by Saccharomyces cerevisiae in batch and fed-batch cultures.

Science.gov (United States)

Lima-Costa, Maria Emília; Tavares, Catarina; Raposo, Sara; Rodrigues, Brígida; Peinado, José M

2012-05-01

The waste materials from the carob processing industry are a potential resource for second-generation bioethanol production. These by-products are small carob kibbles with a high content of soluble sugars (45-50%). Batch and fed-batch Saccharomyces cerevisiae fermentations of high density sugar from carob pods were analyzed in terms of the kinetics of sugars consumption and ethanol inhibition. In all the batch runs, 90-95% of the total sugar was consumed and transformed into ethanol with a yield close to the theoretical maximum (0.47-0.50 g/g), and a final ethanol concentration of 100-110 g/l. In fed-batch runs, fresh carob extract was added when glucose had been consumed. This addition and the subsequent decrease of ethanol concentrations by dilution increased the final ethanol production up to 130 g/l. It seems that invertase activity and yeast tolerance to ethanol are the main factors to be controlled in carob fermentations. The efficiency of highly concentrated carob fermentation makes it a very promising process for use in a second-generation ethanol biorefinery.

A large-scale solar greenhouse dryer using polycarbonate cover: Modeling and testing in a tropical environment of Lao People's Democratic Republic

Energy Technology Data Exchange (ETDEWEB)

Janjai, Serm; Intawee, Poolsak; Kaewkiew, Jinda; Sritus, Chanoke [Solar Energy Research Laboratory, Department of Physics, Faculty of Science, Silpakorn University, Nakhon Pathom 73000 (Thailand); Khamvongsa, Vathsana [Department of Physics, Faculty of Natural Science, National University of Laos, P O Box 7322, Vientiane (Lao People' s Democratic Republic)

2011-03-15

A large-scale solar greenhouse dryer with a loading capacity of 1000 kg of fruits or vegetables has been developed and tested at field levels. The dryer has a parabolic shape and the dryer is covered with polycarbonate sheets. The base of the dryer is a black concrete floor with an area of 7.5 x 20.0 m{sup 2}. Nine DC fans powered by three 50-W solar cell modules are used to ventilate the dryer. The dryer was installed at Champasak (15.13 N, 105.79 E) in Lao People's Democratic Republic (Lao PDR). It is routinely used to dry chilli, banana and coffee. To assess the experimental performances of the dryer, air temperature, air relative humidity and product moisture contents were measured. One thousand kilograms of banana with the initial moisture content of 68% (wb) was dried within 5 days, compared to 7 days required for natural sun drying with the same weather conditions. Also three hundred kilograms of chilli with the initial moisture content of 75% (wb) was dried within 3 days while the natural sun drying needed 5 days. Two hundred kilograms of coffee with the initial moisture content of 52% (wb) was dried within 2 days as compared to 4 days required for natural sun drying. The chilli, coffee and banana dried in this dryer were completely protected from insects, animals and rain. Furthermore, good quality of dried products was obtained. The payback period of the dryer is estimated to be 2.5 years. A system of partial differential equations describing heat and moisture transfer during drying of chilli, coffee and banana in the greenhouse dryer was developed. These equations were solved by using the finite different method. The simulated results agree well with the experimental data. This model can be used to provide the design data for this type of dryer in other locations. (author)

Pro Spring Batch

CERN Document Server

Minella, Michael T

2011-01-01

Since its release, Spring Framework has transformed virtually every aspect of Java development including web applications, security, aspect-oriented programming, persistence, and messaging. Spring Batch, one of its newer additions, now brings the same familiar Spring idioms to batch processing. Spring Batch addresses the needs of any batch process, from the complex calculations performed in the biggest financial institutions to simple data migrations that occur with many software development projects. Pro Spring Batch is intended to answer three questions: *What? What is batch processing? What

Thermal decomposition study of uranyl nitrate and cerium hydroxide in a spray dryer

International Nuclear Information System (INIS)

Silva Wildhagen, G.R. da.

1993-05-01

A study, in a spray dryer system based on drying and thermal decomposition of uranyl nitrate solutions aiming the production of uranium trioxide adequate for the use in posterior steps of reduction and hydro fluorination in nuclear fuel cycle; and cerium hydroxide suspensions for the production of cerium oxide with high surface area is presented. Thus, the project and construction of a countercurrent spray dryer was elaborated for capacity of 10 Kg U O 3 /h and 3,5 k Ce O 2 /h. The methodology used in these experiments consisted in the analysis of several parameters (concentration and flow rate of the feed, atomization pressure and inlet temperature of the dryer) over the physical and chemical properties of the products. Using the obtained results, with the help of a mathematical model, it was developed the project of a continuous pilot unity for the production of uranium trioxide or cerium oxide, with capacity of 20 Kg U O 3 /h or 10 Kg Ce O 2 /h, respectively. (author)

Construction of a flexible pilot dryer for products such as biofuels and iron ore pellets; Uppbyggnad av flexibel pilottork foer produkter som biobraenslen och jaernmalmspellets

Energy Technology Data Exchange (ETDEWEB)

Karlsson, Erik; Truedsson, Ida; Stenstroem, Stig

2009-02-15

Drying of different products is an operation that requires large amounts of energy in Sweden, a compilation from 2006 indicates a total use of over 32 TWh of thermal energy. A more energy efficient drying process can thus result in significant savings of energy for this process. The interest to use biofuels for heating purposes increases with increasing energy prices and thus also the interest to dewater and dry these products. Often an excess of low-value heat (flue gases, warm water etc.) is available and it would be desirable to use these streams for drying of different products. The goal in this project has been to carry out two subtasks: A Rebuild and modernise the old pilot dryer at the department so that it can be used for studies of drying kinetics for different products in a bed or as separate particles. B Perform a number of drying experiments with two representative bio-fuels which can be used for evaluation of different proposals for drying of these products. The results will mainly be of interest for companies handling biofuels in the forestry sector, for LKAB producing iron ore pellets and for manufacturers of industrial dryers. The constructed pilot dryer can be used for studies of drying kinetics of different types of products such as bark, wood chips, materials in the form of pellets such as iron ore pellets or wood pellets and foods. If the drying cell is designed so that fine particulate materials are not entrained with the gas flow, products such as municipal or industrial sludges can also be handled in the dryer. The results indicate specific energy use figures of between 2500 and 3000 kJ/kg evaporated water, both for different fractions of bark and independently if the origin of the bark was Vaeroe or Iggesund. The drying time to reach a dry matter content of 60 % for a bed with a thickness of 20 cm and an air velocity of 1 m/s is about 5000 seconds at an air temperature of 50 deg C. It increases to 15000 seconds to reach a dry matter content

Batch Adsorption Study of Methylene Blue in Aqueous Solution ...

African Journals Online (AJOL)

PROF HORSFALL

of methylene blue (azo dye) from the synthetic industrial wastewater was investigated in a batch system. Rice husk and coconut shell were ... the textiles, rubber, paper, plastics, cosmetic, and .... wastewater by. Fenton's oxidation: Kinetic study.

Development of Simple Drying Model for Performance Prediction of Solar Dryer: Theoretical Analysis

DEFF Research Database (Denmark)

Singh, Shobhana; Kumar, Subodh

2012-01-01

An analytical moisture diffusion model which considers the influence of external resistance to mass transfer is developed to predict thermal performance of dryer system. The moisture diffusion coefficient, Deff that is necessary to evaluate the prediction model has been determined in terms...... of experimental drying parameters. A laboratory model of mixed-mode solar dryer system is tested with cylindrical potato samples of thickness 5 and 18 mm under simulated indoor conditions. The potato samples were dried at a constant absorbed thermal energy of 750 W/m2 and air mass flow rate of 0.011 kg...

SEQUENCING BATCH REACTOR: A PROMISING TECHNOLOGY IN WASTEWATER TREATMENT

Directory of Open Access Journals (Sweden)

A. H. Mahvi

2008-04-01

Full Text Available Discharge of domestic and industrial wastewater to surface or groundwater is very dangerous to the environment. Therefore treatment of any kind of wastewater to produce effluent with good quality is necessary. In this regard choosing an effective treatment system is important. Sequencing batch reactor is a modification of activated sludge process which has been successfully used to treat municipal and industrial wastewater. The process could be applied for nutrients removal, high biochemical oxygen demand containing industrial wastewater, wastewater containing toxic materials such as cyanide, copper, chromium, lead and nickel, food industries effluents, landfill leachates and tannery wastewater. Of the process advantages are single-tank configuration, small foot print, easily expandable, simple operation and low capital costs. Many researches have been conducted on this treatment technology. The authors had been conducted some investigations on a modification of sequencing batch reactor. Their studies resulted in very high percentage removal of biochemical oxygen demand, chemical oxygen demand, total kjeldahl nitrogen, total nitrogen, total phosphorus and total suspended solids respectively. This paper reviews some of the published works in addition to experiences of the authors.

A PAT-based qualification of pharmaceutical excipients produced by batch or continuous processing.

Science.gov (United States)

Hertrampf, A; Müller, H; Menezes, J C; Herdling, T

2015-10-10

Pharmaceutical excipients have an influence on the main requirements for medicinal products (viz., quality, safety and efficacy) but also on their manufacturability. During product lifecycle it may become necessary to introduce minor changes (e.g., to continuously improve it) or major changes in the validated process (e.g., moving it to a new production site, replacing process version or even disruptively changing processing type). Those changes can influence the critical to quality attributes of the product. Therefore, it is important to enhance process understanding to avoid the risk of any significant quality changes. Process analytical technology can support better decision making and risk-management as required in quality by design - viz., by many pharmaceutical regulatory authorities. This study compares the quality of the pharmaceutical excipient sodium carbonate (anhydrous) produced either in a batch or a continuous process. For continuous processing two different production lines were available that differed on the dryer and crystallizer types used. Therefore their influence on critical to quality attributes of sodium carbonate was investigated for each of the three processing alternatives. The overall goal was to identify which of the continuous processes ensures a similar product quality to batch processing. Namely, changes on chemical and physical attributes of the product were investigated with Raman spectroscopy, laser diffraction and X-ray powder diffraction. Principal component analysis, a very common multivariate analysis technique, was applied to extract relevant information from small differences at multiple spectral regions from samples from each process type and from each analytical technique used. Changing processing from batch to continuous improved consistency of certain attributes (e.g., particle size distribution) but affected others. However, the increased process/product knowledge gained can lead to an enhanced control strategy and

Performance analysis of greenhouse dryer by using insulated north-wall under natural convection mode

Directory of Open Access Journals (Sweden)

Prashant Singh Chauhan

2016-11-01

Full Text Available A prototype north wall insulated greenhouse dryer has been fabricated and tested in no-load conditions under natural convection mode. Experimentation has been conducted in two different cases. Case-I is when solar collector placed inside the dryer and Case-II is North wall insulated greenhouse dryer without solar collector. Coefficient of performance, heat utilisation factor, convective heat transfer coefficient and coefficient of diffusivity have been evaluated in thermal performance analysis. The difference of the highest convective heat transfer coefficient of both cases is 29.094W/m2°C which is showing the effectiveness of insulated north wall and solar collector. The maximum coefficient of diffusivity (0.0827 was achieved during the third day of experiment in Case-II. The inside room temperature of wall insulated greenhouse dryer for Case-I is 4.11%, 5.08 % and 11.61 % higher than the Case-II during the day 1, day 2 and day 3 respectively. This result is also showing the effectiveness of solar collector and insulated north wall. The highest heat utilisation factor (0.616 is obtained during the second day for Case-I while for Case-II it is 0.769 during the third day of experimentation. Maximum coefficient of performance achieved is 0.892 during the third day of the experiment for Case-I whereas 0.953 is obtained on the first day of experimentation for Case-II.

Drying of Rosella (Hibiscus sabdariffa) Flower Petals using Solar Dryer with Double Glass Cover Collector

OpenAIRE

Tjukup Marnoto

2014-01-01

Chemical ingredients in rosella petals are very beneficial for health. Rosella petals needed to be drained for storage and packing purpose. The traditional drying takes 5 days and less healthy. Solar dryer technology can speed up the drying process and protect materials from dust contamination. Solar dryer with double glass covered collector has been designed and made for drying of agricultural products such as rosella flowers. Rosella petals as much as 2300 grams with initial moisture conten...

Estudo de viabilidade da secagem da biomassa da banana verde em spray dryer rotativo

Directory of Open Access Journals (Sweden)

Ricardo Kenji Oi

2010-01-01

Full Text Available This paper presents a technical feasibility study for drying the biomass of green bananas at a pilot plant spray dryer with rotary atomizer. The biomass of the green banana is a component that can be used industrially in a wide variety of foods, with functional properties, especially the presence of resistant starch. The variables selected in the experimental procedure were the biomass concentration of green banana, feed flow rate and rotation of the atomizer. Responses were obtained as the mass and relative humidity of the dried product. Three levels were used in selected variables, which corresponded to the completion of 27 experiments. In experiments in which they obtained the lowest values of relative humidity, the amounts of mass were also the lowest, while in experiments where they met the higher amounts of the levels of relative humidity ranged from the highest. Considering the industrial application, whose purpose is the low humidity and increased production of the product, test 22 was the most appropriate, and found 11% moisture and 4.33 g in mass.

Steam generator with integral downdraft dryer. Final project report

Energy Technology Data Exchange (ETDEWEB)

Hochmuth, F.W.

1992-02-01

On June 30, 1989, a financial assistance award was granted by the United State Department of Energy, the purpose of which was to study and evaluate the technical aspect, the economic viability, and commercial possibilities of a new furnace design for burning high moisture cellulose type fuels. The new design is an invention by F.W. Hochmuth, P.Eng. and has received United States Patents Nos. 4,480, 557 and 4,502,397. It was conceived as a method to improve the general operation and efficiency of waste wood burning boilers, to avoid the use of stabilizing fuels such as oil or gas, and to reduce objectionable stack emissions. A further objective was to obtain such benefits at relatively low cost by integrating all new material requirements within the furnace itself thereby avoiding the need for costly external equipment. The proposed integral down-draft dryer avoids the use of external dryer systems that are very expensive, have high power consumption, and require a large amount of maintenance. This document provides the details of this invention.

Drying wood waste with a pulse combustion dryer

Energy Technology Data Exchange (ETDEWEB)

Buchkowski, A.G. [Spectrum Engineering Corp., Ltd., Peterborough, Ontario (Canada); Kitchen, J.A. [John A. Kitchen, Ltd., Hastings, Ontario (Canada)

1993-12-31

There is a vast amount of wood waste available to be used as an alternate fuel if its moisture could be reduced efficiently. Tests have been conducted to assess an industrial dryer using pulse combustion as a heating source for drying wood waste; specifically sawdust and pulverized wet hog fuel. Pulse combustion offers the advantage of high heat transfer, efficient combustion, and low NO{sub x} emissions. The material is injected into the exhaust gases in the tailpipe of the combustor which uses natural gas or propane as a fuel. The turbulence created by the pulsations enhance the drying process by reducing the boundary layer thicknesses. The materials is further dried in a rotary drum. The material has been dried without scorching or burning in tests where the inlet moisture content has been as high as 60% on a wet basis. The outlet moisture contents achieved have typically been 10%. Analysis of the test data and cost estimates of the equipment indicate that the pulse combustion drying system is at least comparable to existing systems in terms of operating costs, and offers very significant savings in capital costs. Testing with various other materials such as wood pulp, sludges and peat is continuing to further assess the equipment`s performance.

Operational stability of naringinase PVA lens-shaped microparticles in batch stirred reactors and mini packed bed reactors-one step closer to industry.

Science.gov (United States)

Nunes, Mário A P; Rosa, M Emilia; Fernandes, Pedro C B; Ribeiro, Maria H L

2014-07-01

The immobilization of naringinase in PVA lens-shaped particles, a cheap and biocompatible hydrogel was shown to provide an effective biocatalyst for naringin hydrolysis, an appealing reaction in the food and pharmaceutical industries. The present work addresses the operational stability and scale-up of the bioconversion system, in various types of reactors, namely shaken microtiter plates (volume ⩽ 2 mL), batch stirred tank reactors (volume reactor (PBR, 6.8 mL). Consecutive batch runs were performed with the shaken/stirred vessels, with reproducible and encouraging results, related to operational stability. The PBR was used to establish the feasibility for continuous operation, running continuously for 54 days at 45°C. The biocatalyst activity remained constant for 40 days of continuous operation. The averaged specific productivity was 9.07 mmol h(-1) g enzyme(-1) and the half-life of 48 days. Copyright © 2014 Elsevier Ltd. All rights reserved.

Performance of a convective, infrared and combined infrared- convective heated conveyor-belt dryer.

Science.gov (United States)

El-Mesery, Hany S; Mwithiga, Gikuru

2015-05-01

A conveyor-belt dryer was developed using a combined infrared and hot air heating system that can be used in the drying of fruits and vegetables. The drying system having two chambers was fitted with infrared radiation heaters and through-flow hot air was provided from a convective heating system. The system was designed to operate under either infrared radiation and cold air (IR-CA) settings of 2000 W/m(2) with forced ambient air at 30 °C and air flow of 0.6 m/s or combined infrared and hot air convection (IR-HA) dryer setting with infrared intensity set at 2000 W/m(2) and hot at 60 °C being blown through the dryer at a velocity of 0.6 m/s or hot air convection (HA) at an air temperature of 60 °C and air flow velocity 0.6 m/s but without infrared heating. Apple slices dried under the different dryer settings were evaluated for quality and energy requirements. It was found that drying of apple (Golden Delicious) slices took place in the falling rate drying period and no constant rate period of drying was observed under any of the test conditions. The IR-HA setting was 57.5 and 39.1 % faster than IR-CA and HA setting, respectively. Specific energy consumption was lower and thermal efficiency was higher for the IR-HA setting when compared to both IR-CA and HA settings. The rehydration ratio, shrinkage and colour properties of apples dried under IR-HA conditions were better than for either IR-CA or HA.

Characterization and drying of caja bagasse (Spondias mombin L. in a tray dryer using a factorial planning

Directory of Open Access Journals (Sweden)

Andréia Souto da Silva

2012-03-01

Full Text Available The caja (Spondias mombin L. is used in the manufacture of ice-cream, jams, pulps, beverages being also consumed in natura. One of the most important procedures in food conservation is drying, considering that most fresh fruits contain approximately 80% of water. Food drying is used to obtain two basic aspects: (1 the economic factor; in the shipping and handling of the product; (2 at the manipulation; once dried and grinded, the material is rehydrated, at desirable levels, to formulate a new product as in ice cream, jams, yoghurts and drinks and may also be added to pasta, biscuits and other industrialized products. The aim of this study was to investigate the kinetics of caja bagasse drying in a fixed-bed tray dryer, using central composite factorial planning. The following factors were evaluated: temperature (55, 65 and 75 ºC, dryer inlet air velocity (3.2, 4.6 and 6.0 m.s-1 and cake thickness (0.8, 1.2 and 1.6 cm where the response of the considered variable was caja bagasse moisture content (b.s. and the results showed that the main effects and their interactions were significant at a 95% confidence level being the best condition obtained at temperature of 75 ºC, velocity of 6.0 m.s-1 and cake thickness of 0.8 cm.

Semi-industrial scale (30 m3) fed-batch fermentation for the production of D-lactate by Escherichia coli strain HBUT-D15.

Science.gov (United States)

Fu, Xiangmin; Wang, Yongze; Wang, Jinhua; Garza, Erin; Manow, Ryan; Zhou, Shengde

2017-02-01

D(-)-lactic acid is needed for manufacturing of stereo-complex poly-lactic acid polymer. Large scale D-lactic acid fermentation, however, has yet to be demonstrated. A genetically engineered Escherichia coli strain, HBUT-D, was adaptively evolved in a 15% calcium lactate medium for improved lactate tolerance. The resulting strain, HBUT-D15, was tested at a lab scale (7 L) by fed-batch fermentation with up to 200 g L -1 of glucose, producing 184-191 g L -1 of D-lactic acid, with a volumetric productivity of 4.38 g L -1  h -1 , a yield of 92%, and an optical purity of 99.9%. The HBUT-D15 was then evaluated at a semi-industrial scale (30 m 3 ) via fed-batch fermentation with up to 160 g L -1 of glucose, producing 146-150 g L -1 of D-lactic acid, with a volumetric productivity of 3.95-4.29 g L -1  h -1 , a yield of 91-94%, and an optical purity of 99.8%. These results are comparable to that of current industrial scale L(+)-lactic acid fermentation.

Improving adsorption dryer energy efficiency by simultaneous optimization and heat integration

NARCIS (Netherlands)

Atuonwu, J.C.; Straten, G. van; Deventer, H.C. van; Boxtel, A.J.B. van

2011-01-01

Conventionally, energy-saving techniques in drying technology are sequential in nature. First, the dryer is optimized without heat recovery and then, based on the obtained process conditions, heat recovery possibilities are explored. This work presents a methodology for energy-efficient adsorption

Design and Testing of a Natural Convection Solar Tunnel Dryer for Mango

Directory of Open Access Journals (Sweden)

Isaac Nyambe Simate

2017-01-01

Full Text Available A natural convection solar tunnel dryer comprising three major units, a solar collector unit, a drying unit, and a vertical bare flat-plate chimney, was constructed. No-load tests with a horizontal configuration of air entry into the collector resulted in a bidirectional air flow in the dryer. To correct this undesirable situation, an air guide at the collector was incorporated to ensure that air entered in a vertical direction. To investigate its performance, drying experiments with mango were carried out at the University of Zambia, Department of Agricultural Engineering. Uncertainties in the parameters measured in the experiment were analysed and quantified. The results showed that, under solar radiation between 568.4 and 999.5 W/m2, air temperature of up to 65.8°C was attained at the collector unit. The average relative humidity values were 30.8%, 6.4%, and 8.4% for the ambient, collector, and drying unit, respectively. Under these conditions, mango with an initial moisture content of 85.5% (wet basis was dried to 13.0% (wet basis in 9.5 hours. The collector, drying, and pick-up efficiencies were found to be 24.7%, 12.8%, and 35.0%, respectively. The average temperature difference between the chimney air and ambient air was 12.1°C, and this was sufficient in driving the flow of air through the dryer.

The effect of fan speed control system on the inlet air temperature uniformity in a solar dryer

Directory of Open Access Journals (Sweden)

S. F Mousavi

2015-09-01

Full Text Available Introduction: Drying process of agricultural products, fruits and vegetables are highly energy demanding and hence are the most expensive postharvest operation. Nowadays, the application of control systems in different area of science and engineering plays a key role and is considered as the important and inseparable parts of any industrial process. The review of literature indicates that enormous efforts have been donefor the intelligent control of solar driers and in this regard some simulation models are used through computer programming. However, because of the effect of air velocity on the inlet air temperature in dryers, efforts have been made to control the fan speed based ont he temperature of the absorber plate in this study, and the behavior of this system was compared with an ordinary dryer without such a control system. Materials and methods: In this study, acabinet type solar dryer with forced convection and 5kg capacity of fresh herbs was used. The dryer was equipped with a fan in the outlet chamber (the chimney for creating air flow through the dryer. For the purpose of research methods and automatic control of fan speed and for adjusting the temperature of the drying inlet air, a control system consisting of a series of temperature and humidity sensors and a microcontroller was designed. To evaluatethe effect of the system with fan speed control on the uniformity of air temperature in the drying chamber and hence the trend of drying process in the solar dryer, the dryer has been used with two different modes: with and without the control of fan speed, each in twodays (to minimize the errors of almost the same ambient temperature. The ambient air temperature during the four days of experiments was obtained from the regional Meteorological Office. Some fresh mint plants (Mentha longifolia directly harvested from the farm in the morning of the experiment days were used as the drying materials. Each experimental run continued for 9

Thermal decomposition of uranylnitrate by the Spray-Dryer process

International Nuclear Information System (INIS)

Wildhagen, G.R.S.; Silva, G.C. da

1988-01-01

The proposal of this work consist in the thermal decomposition of uranyl nitrate solutions by the Spray-Dryer process aiming the production of highly reactive fluidized UO 3 , adequate for the use in posterior of reduction to UO 2 and hydrofluorination to UF 4 , in a fluidized bed for the obtention of UF 6 in the cicle of nuclear fuels. (author) [pt

Novel temperature control technique for a medicinal herb dryer system powered by a photovoltaic array

International Nuclear Information System (INIS)

Abd El-Shafy A Nafeh; Hanaa M Fargali; Faten H Fahmy; Mohamed A Hassan

2006-01-01

Each plant has its own optimal drying temperature, especially for the medicinal herbs, because they are sensitive to heat. If the drying temperature becomes more than the optimal value, some chemical reactions will occur and influence the quality of the dried herb, such as color, taste, and aroma. While if the drying temperature becomes lower than the optimal value, the drying process will slow down; and consequently an expected degradation in the quality of the herb may occur, due to insects and fungi infestation which increase in moist conditions. This paper presents a new temperature control technique for a medicinal herb dryer system. The technique fixes the drying temperature of the medicinal herbs at 40 degree C, even in cases of rapidly changing atmospheric conditions. The control of the dryer temperature is achieved through using the proportional integral (PI) controller. The designed dryer contains two systems, which are the thermal and the electrical systems. The thermal system is designed to heat the drying air by using the solar energy and bio-gas fuel. Whereas, the electrical system, which contains a photovoltaic (PV) modules and a battery, is designed to supply the different electrical loads of the dryer system. The control technique is investigated through simulation work by using MATLAB-SIMULINK. The simulation results indicate the high capability of the proposed technique in controlling the drying temperature, even in cases of rapidly changing atmospheric conditions

Fluid bed dryer and Aeropep solidification system. Amendment 1 to topical report

International Nuclear Information System (INIS)

1975-01-01

Information is presented on interfaces between the aerojet fluid bed dryer and the liquid radwaste system, plant ventilation system, and radioactive solid waste handling system for BWR and PWR type reactors. (U.S.)

Determination of stresses caused by fluctuation of acoustic load in the steam dryers of a BWR

International Nuclear Information System (INIS)

Centeno P, J.; Quezada G, S.; Prieto G, A.; Vazquez R, A.; Espinosa P, G.; Nunez C, A.

2014-10-01

The extended power up-rate (EPU) in a nuclear power plant cause various problems in BWR components also in the steam system. This due to increased steam flow generated in the reactor and is conveyed to the turbine by the four main steam lines (MSL). One of the most serious problems is the generation of acoustic pressure loads in the metal structure of the steam dryer which eventually leads to fatigue failure and even the appearance of cracks, and in turn it causes loose parts that are entrained by the steam and transported in the MSL. This problem is due to the fluctuation of load acoustics caused by the union of the safety or relief valves (SRV) with the MSL, spreading through these to reach the reactor pressure vessel (RPV) where the effect of resonance of the acoustic wave is amplified and impacts directly in the supporting structure of the steam dryer, skirt and the panels where the mixture liquid-steam is dried, by centrifugation effect and runoff of liquid water. Efforts in the steam dryer operating conditions of EPU for two cases will be analyzed in this work, the first is before the installation of Acoustic Side Branch (ASB), and in the second case we consider the installation of said ASB in the standpipes of SRV. The analysis was performed with numerical experiments on a platform for computational fluid dynamics with virtual geometries previously designed based on the actual components of the reactor and steam system. The model to study is delimited by the top of the RPV, the steam dryer and a section of each of the four MSL with ten standpipes of SRV. With the obtained data and considering the mechanical-structural properties of the steam dryer material, we can evaluate the mechanical resistance to impacts by acoustic pressure load and its possible deformation or cracking. (Author)

Shell of Planet Earth – Global Batch Bioreactor.

Czech Academy of Sciences Publication Activity Database

Hanika, Jiří; Šolcová, Olga; Kaštánek, P.

2017-01-01

Roč. 40, č. 11 (2017), s. 1959-1965 ISSN 0930-7516 R&D Projects: GA TA ČR TE01020080 Institutional support: RVO:67985858 Keywords : critical raw materials * global batch bioreactor * planet earth Subject RIV: CI - Industrial Chemistry, Chemical Engineering OBOR OECD: Chemical process engineering Impact factor: 2.051, year: 2016

Energy efficiency of batch and semi-batch (CCRO) reverse osmosis desalination.

Science.gov (United States)

Warsinger, David M; Tow, Emily W; Nayar, Kishor G; Maswadeh, Laith A; Lienhard V, John H

2016-12-01

As reverse osmosis (RO) desalination capacity increases worldwide, the need to reduce its specific energy consumption becomes more urgent. In addition to the incremental changes attainable with improved components such as membranes and pumps, more significant reduction of energy consumption can be achieved through time-varying RO processes including semi-batch processes such as closed-circuit reverse osmosis (CCRO) and fully-batch processes that have not yet been commercialized or modelled in detail. In this study, numerical models of the energy consumption of batch RO (BRO), CCRO, and the standard continuous RO process are detailed. Two new energy-efficient configurations of batch RO are analyzed. Batch systems use significantly less energy than continuous RO over a wide range of recovery ratios and source water salinities. Relative to continuous RO, models predict that CCRO and batch RO demonstrate up to 37% and 64% energy savings, respectively, for brackish water desalination at high water recovery. For batch RO and CCRO, the primary reductions in energy use stem from atmospheric pressure brine discharge and reduced streamwise variation in driving pressure. Fully-batch systems further reduce energy consumption by not mixing streams of different concentrations, which CCRO does. These results demonstrate that time-varying processes can significantly raise RO energy efficiency. Copyright © 2016 Elsevier Ltd. All rights reserved.

Economic Optimization of Spray Dryer Operation using Nonlinear Model Predictive Control

DEFF Research Database (Denmark)

Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

2014-01-01

In this paper we investigate an economically optimizing Nonlinear Model Predictive Control (E-NMPC) for a spray drying process. By simulation we evaluate the economic potential of this E-NMPC compared to a conventional PID based control strategy. Spray drying is the preferred process to reduce...... the water content for many liquid foodstuffs and produces a free flowing powder. The main challenge in controlling the spray drying process is to meet the residual moisture specifications and avoid that the powder sticks to the chamber walls of the spray dryer. We present a model for a spray dryer that has...... been validated on experimental data from a pilot plant. We use this model for simulation as well as for prediction in the E-NMPC. The E-NMPC is designed with hard input constraints and soft output constraints. The open-loop optimal control problem in the E-NMPC is solved using the single...

performance evaluation of a pebble bed solar crop dryer abstract

African Journals Online (AJOL)

Dr Obe

The open-air sun drying is prevalent and very common in the rural areas. Farmers spread their agricultural produce such as maize, cassava, pepper, tomatoes etc. ... drying system. The abundance of solar radiation in. Nigeria could make crop drying with solar dryers very easy and simple. Economic appraisal of solar drying ...

Controlling in situ crystallization of pharmaceutical particles within the spray dryer.

Science.gov (United States)

Woo, Meng Wai; Lee, May Ginn; Shakiba, Soroush; Mansouri, Shahnaz

2017-11-01

Simultaneous solidification and in situ crystallization (or partial crystallization) of droplets within the drying chamber are commonly encountered in the spray drying of pharmaceuticals. The crystallinity developed will determine the functionality of the powder and its stability during storage. This review discusses strategies that can be used to control the in situ crystallization process. Areas covered: The premise of the strategies discussed focuses on the manipulation of the droplet drying rate relative to the timescale of crystallization. This can be undertaken by the control of the spray drying operation, by the use of volatile materials and by the inclusion of additives. Several predictive approaches for in situ crystallization control and new spray dryer configuration strategies are further discussed. Expert opinion: Most reports, hitherto, have focused on the crystallinity of the spray dried material or the development of crystallinity during storage. More mechanistic understanding of the in situ crystallization process during spray drying is required to guide product formulation trials. The key challenge will be in adapting the mechanistic approach to the myriad possible formulations in the pharmaceutical industry.

Stormwater Pollution Prevention Plan - TA-60 Asphalt Batch Plant

Energy Technology Data Exchange (ETDEWEB)

Sandoval, Leonard Frank [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2018-01-31

This Storm Water Pollution Prevention Plan (SWPPP) was developed in accordance with the provisions of the Clean Water Act (33 U.S.C. §§1251 et seq., as amended), and the Multi-Sector General Permit for Storm Water Discharges Associated with Industrial Activity (U.S. EPA, June 2015) issued by the U.S. Environmental Protection Agency (EPA) for the National Pollutant Discharge Elimination System (NPDES) and using the industry specific permit requirements for Sector P-Land Transportation and Warehousing as a guide. This SWPPP applies to discharges of stormwater from the operational areas of the TA-60-01 Asphalt Batch Plant at Los Alamos National Laboratory. Los Alamos National Laboratory (also referred to as LANL or the “Laboratory”) is owned by the Department of Energy (DOE), and is operated by Los Alamos National Security, LLC (LANS). Throughout this document, the term “facility” refers to the TA-60 Asphalt Batch Plant and associated areas. The current permit expires at midnight on June 4, 2020.

Performance Evaluation of an Active Solar Dryer Equipped with an Auxilliary Electrical Heater and Heat Recovery System

International Nuclear Information System (INIS)

Pourghasemi Ranjbar, M.; Alavi Naeini, N.; Mortezapour, H.

2016-01-01

Drying is a very sophisticated process which consumes a large amount of energy. Solar energy can be used as an alternative or supplementary energy source to fossil fuels. Solar dryers are common ways for saving fossil fuel consumption during agricultural products drying. In this study, the performance of an active solar dryer equipped with an energy recovery system was investigated at three levels of drying air temperature. The results showed that the energy recovery system was able to increase inlet air temperature by 16.8, 18.5 and 18.9 ° C at drying temperatures of 55, 65 and 75 ℃, respectively. Meanwhile 47.8, 42.9 and 40.9 percents of the dryer exhaust air energy were recovered respectively at these conditions which subsequently led to a reduction of 30.7, 19.2 and 14.7 percents in electrical heater energy consumption.

Flash chemistry: flow chemistry that cannot be done in batch.

Science.gov (United States)

Yoshida, Jun-ichi; Takahashi, Yusuke; Nagaki, Aiichiro

2013-11-04

Flash chemistry based on high-resolution reaction time control using flow microreactors enables chemical reactions that cannot be done in batch and serves as a powerful tool for laboratory synthesis of organic compounds and for production in chemical and pharmaceutical industries.

Uneven batch data alignment with application to the control of batch end-product quality.

Science.gov (United States)

Wan, Jian; Marjanovic, Ognjen; Lennox, Barry

2014-03-01

Batch processes are commonly characterized by uneven trajectories due to the existence of batch-to-batch variations. The batch end-product quality is usually measured at the end of these uneven trajectories. It is necessary to align the time differences for both the measured trajectories and the batch end-product quality in order to implement statistical process monitoring and control schemes. Apart from synchronizing trajectories with variable lengths using an indicator variable or dynamic time warping, this paper proposes a novel approach to align uneven batch data by identifying short-window PCA&PLS models at first and then applying these identified models to extend shorter trajectories and predict future batch end-product quality. Furthermore, uneven batch data can also be aligned to be a specified batch length using moving window estimation. The proposed approach and its application to the control of batch end-product quality are demonstrated with a simulated example of fed-batch fermentation for penicillin production. Copyright © 2013 ISA. Published by Elsevier Ltd. All rights reserved.

Development of an active solar crop dryer: design analysis and ...

African Journals Online (AJOL)

The design analysis and performance evaluation of an active solar crop dryer was undertaken by drying marched cassava. The drying rate, system drying, collector and pick-up efficiencies were 1.6kg/day (14%/day), 9%, 46% and 29% respectively. Comparatively, the drying rate for sun drying was 0.9kg/day. The collector ...

Vibration Analysis for Steam Dryer of APR1400 Steam Generator

Energy Technology Data Exchange (ETDEWEB)

Han, Sung-heum; Ko, Doyoung [KHNP CRI, Daejeon (Korea, Republic of); Cho, Minki [Doosan Heavy Industry, Changwon (Korea, Republic of)

2016-10-15

This paper is related to comprehensive vibration assessment program for APR1400 steam generator internals. According to U.S. Nuclear Regulatory Commission, Regulatory Guide 1.20 (Rev.3, March 2007), we conducted vibration analysis for a steam dryer as the second steam separator of steam generator internals. The vibration analysis was performed at the 100 % power operating condition as the normal operation condition. The random hydraulic loads were calculated by the computational fluid dynamics and the structural responses were predicted by power spectral density analysis for the probabilistic method. In order to meet the recently revised U.S. NRC RG 1.20 Rev.3, the CVAP against the potential adverse flow effects in APR1400 SG internals should be performed. This study conducted the vibration response analysis for the SG steam dryer as the second moisture separator at the 100% power condition, and evaluated the structural integrity. The predicted alternating stress intensities were evaluated to have more than 17.78 times fatigue margin compared to the endurance limit.

Drying of carrot slices in a triple pass solar dryer

Directory of Open Access Journals (Sweden)

Seshachalam Kesavan

2017-01-01

Full Text Available An indirect triple pass forced convection solar dryer was developed and its performance was evaluated for drying of carrot slices. The drying experiments were carried out under the meteorological conditions of Coimbatore city in India during the year 2016. The experimental set-up consists of a blower, triple pass packed bed air collector (using sand with wire mesh absorber plate, and a drying chamber. The air mass flow rate was optimized to 0.062 kg/s. The initial moisture content of the carrot slices was reduced from 87.5% (on wet basis to the final moisture content of 10% (wet basis in 6 h duration. The thin layer drying characteristics were analyzed using twelve mathematical models available in open literature. The results showed that the pick-up efficiency of the dryer was varied in the range between 14 and 43% with an average air collector thermal efficiency of 44% during the experimentation. The drying characteristics of carrot slices was predicted with good degree of accuracy using Wang and Singh drying model.

Dynamic job assignment heuristics for multi-server batch operations - A cost-based approach

NARCIS (Netherlands)

Zee, D.J. van der; Harten, A. van; Schuur, P.C.

1997-01-01

In many industries production facilities are used which process products in a batch-wise manner. Guided by research in the aircraft industry, where the process of hardening synthetic aircraft parts was studied, we propose a new control strategy for these types of systems. Given the availability of

Dynamic Job Assignment Heuristics For Multi-server Batch Operations : A Cost-based Approach

NARCIS (Netherlands)

van der Zee, D.J.; van Harten, A.; Schuur, P.C.

1996-01-01

In many industries production facilities are used which process products in a batch-wise manner. Guided by research in aircraft industry, where the process of hardening synthetic aircraft parts was studied, we evaluate a new control strategy for these type of systems. Given the availability of

Development of Production Control in Small Batch Production

Directory of Open Access Journals (Sweden)

Németh Péter

2016-01-01

Full Text Available Our aim with this paper is to develop a new performance measurement and control system for small batch production in the automotive industry. For this reason, we present our previous research results for warehouse performance measurement and adopt its methodology to production control. The proposed method is based on artificial intelligence (neural networks.

An industrial batch dryer simulation tool based on the concept of the characteristic drying curve

DEFF Research Database (Denmark)

Kærn, Martin Ryhl; Elmegaard, Brian; Schneider, P.

2013-01-01

content in the material to be invariant in the airflow direction. In the falling-rate period, the concept of the Characteristic Drying Curve (CDC) is used as proposed by Langrish et al. (1991), but modified to account for a possible end-drying rate. Using the CDC both hygroscopic and non....... However, the tool may be used to analyze overall effects of inlet temperature, volume flow rate, geometry, infiltration etc. on the performance in terms of drying time, heat consumption and blower power....

Life cycle energy metrics and CO 2 credit analysis of a hybrid photovoltaic/thermal greenhouse dryer

OpenAIRE

P. Barnwal; G. N. Tiwari

2008-01-01

In this paper, life cycle energy metrics, such as energy payback time (EPBT), energy production factor (EPF) and life cycle conversion efficiency (LCCE), and mitigation of CO 2 emissions for a hybrid photovoltaic/thermal (PV/T) greenhouse dryer have been analyzed. The hybrid PV/T greenhouse (roof type even span) dryer, designed and constructed at Solar Energy Park, Indian Institute of Technology, New Delhi (28°35′N, 77°12′E, 216 m above MSL), India, has a 2.50 m × 2.60 m floor area, 1.80 m ce...

Analyzing the Mixing Dynamics of an Industrial Batch Bin Blender via Discrete Element Modeling Method

Directory of Open Access Journals (Sweden)

Maitraye Sen

2017-04-01

Full Text Available A discrete element model (DEM has been developed for an industrial batch bin blender in which three different types of materials are mixed. The mixing dynamics have been evaluated from a model-based study with respect to the blend critical quality attributes (CQAs which are relative standard deviation (RSD and segregation intensity. In the actual industrial setup, a sensor mounted on the blender lid is used to determine the blend composition in this region. A model-based analysis has been used to understand the mixing efficiency in the other zones inside the blender and to determine if the data obtained near the blender-lid region are able to provide a good representation of the overall blend quality. Sub-optimal mixing zones have been identified and other potential sampling locations have been investigated in order to obtain a good approximation of the blend variability. The model has been used to study how the mixing efficiency can be improved by varying the key processing parameters, i.e., blender RPM/speed, fill level/volume and loading order. Both segregation intensity and RSD reduce at a lower fill level and higher blender RPM and are a function of the mixing time. This work demonstrates the use of a model-based approach to improve process knowledge regarding a pharmaceutical mixing process. The model can be used to acquire qualitative information about the influence of different critical process parameters and equipment geometry on the mixing dynamics.

Waste heat recovery at the glass industry with the intervention of batch and cullet preheating

Directory of Open Access Journals (Sweden)

Dolianitis Ioannis

2016-01-01

Full Text Available A promising option to reduce the specific energy consumption and CO2 emissions at a conventional natural gas fired container glass furnace deals with the advanced utilization of the exhaust gases downstream the air regenerators by means of batch and cullet preheating. A 3-dimensional computational model that simulates this process using mass and heat transfer equations inside a preheater has been developed. A case study for an efficient small-sized container glass furnace is presented dealing with the investigation of the impact of different operating and design configurations on specific energy consumption, CO2 emissions, flue gas energy recovery, batch temperature and preheater efficiency. In specific, the effect of various parameters is studied, including the preheater’s dimensions, flue gas temperature, batch moisture content, glass pull, combustion air excess and cullet fraction. Expected energy savings margin is estimated to 12-15%.

Drying of Rhinacanthus nasutus (Linn. Kurz. using a solar dryer incorporated with a backup thermal energy storage from wood combustion

Directory of Open Access Journals (Sweden)

Perapong Tekasakul

2006-05-01

Full Text Available An indirect, natural convection, solar cabinet dryer incorporated with a backup thermal energy storage from wood combustion was designed and tested with the Thai herb, Rhinacanthus nasutus (Linn. Kurz. Most of Thai herbs are widely used as traditional medicine and drying is an initial step in the production process. Solar dryer with a biomass backup heating system is the most feasible solution to drying in Thailand. In this work, a 4 m x 5 m solar collector was used to absorb solar radiation for heating the incoming air during the daytime, while a biomass burner was used to supply heat when solar energy was not possible. Heat from fuelwood combustion was accumulated in the thermal storage system made of bricks, and was used to heat up the incoming air. Results showed that the herb was dried uniformly and the temperature inside the drying cabinet could be maintained above 50ºC for more than 10 hours. Thermal efficiency when using solar energy was 10.5%, but the value was less than 1% when using the heat from biomass burning. This resulted from the low moisture content of the products after being dried by the solar energy. The dryer is beneficial to the operators, particularly in southern Thailand, where continuous drying is required. This dryer is by no means limited to drying of the herb. Currently, four dryers of the same model have been used by farmer groups in southern Thailand for drying bananas, several types of herbs, fish, and other products. In economic consideration, its payback period is 5.5 years when compared with the LPG-equipped dryer. When the total cost and production capacity are considered, its payback period is about 6 years.

Optimization of Biological Treatment of an Industrial Wastewater in an Intermittent Aeration Sequencing Batch Reactor

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Azar Asadi

2015-11-01

Full Text Available In this paper, the simultaneous removal of carbon and nutrients (nitrogen and phosphorus from Faraman’s industrial wastewater (FIW in a time-based sequencing batch reactor (SBR was investigated. The experiments were conducted based on a central composite design (CCD and analyzed using the response surface methodology (RSM. Reaction and aeration times were selected for the purposes of analyzing, modeling, and optimizing the process. Nine dependent parameters were monitored as process responses. The region of exploration for the process was taken as the area enclosed by the boundaries of reaction time (12-36 h and aeration time (40-60 min/h. Reaction time was found to be the most effective variable and showed a decreasing impact on the total chemical oxygen demand (TCOD, slowly-biodegradable chemical oxygen demand (sbCOD, total nitrogen (TN, and total phosphorus (TP removal efficiencies. The optimum operating conditions were determined in the range of 12 to 16 h for the reaction time and 40 to 60 min/h for the aeration time.

Sanitary condition of electrical hand dryers in toilets of shopping centres in Kraków

Directory of Open Access Journals (Sweden)

Anna Lenart-Boroń

2015-06-01

Full Text Available Introduction. Shopping habits have changed over the past several years and consumers choose shopping centres, where they can spend time and visit restaurants. People usually wash hands before meals, but toilets in shopping centres are visited by hundreds of users every day which makes their cleanliness questionable. Therefore, the aim of this study was to assess the sanitary condition of electrical hand dryers in toilets of the selected shopping centres in Kraków. Material and methods. Air was sampled at the outlet of electrical hand dryers and surface swabs of hand dryers were taken in toilets of five shopping centres. Air sampling was conducted using the MAS-100 impactor. The number of mesophilic bacteria, fungi, actinomycetes, staphylococci and Escherichia coli was determined. The results of air analyses were compared with the limits provided by the Polish Standards on air quality. Results. The number of microorganisms varied between the studied centres. In terms of mesophilic bacteria and fungi the air was unpolluted. The concentration of actinomycetes however significantly exceeded the limits set by the Polish Standards. Numerous Escherichia coli were found both in the air and in swabs in one of the centres. However the number of E. coli and staphylococci did not exceed the minimum infective dose. Conclusions. The studies showed high concentrations of airborne actinomycetes and staphylococci. Also the presence of E. coli in the air and swabs allows the conclusion that legal regulations for concentrations of airborne microorganisms are necessary to make people aware of this problem. However, it was found that using electrical hand dryers does not have impact on human health.

Production of nattokinase by batch and fed-batch culture of Bacillus subtilis.

Science.gov (United States)

Cho, Young-Han; Song, Jae Yong; Kim, Kyung Mi; Kim, Mi Kyoung; Lee, In Young; Kim, Sang Bum; Kim, Hyeon Shup; Han, Nam Soo; Lee, Bong Hee; Kim, Beom Soo

2010-09-30

Nattokinase was produced by batch and fed-batch culture of Bacillus subtilis in flask and fermentor. Effect of supplementing complex media (peptone, yeast extract, or tryptone) was investigated on the production of nattokinase. In flask culture, the highest cell growth and nattokinase activity were obtained with 50 g/L of peptone supplementation. In this condition, nattokinase activity was 630 unit/ml at 12 h. In batch culture of B. subtilis in fermentor, the highest nattokinase activity of 3400 unit/ml was obtained at 10h with 50 g/L of peptone supplementation. From the batch kinetics data, it was shown that nattokinase production was growth-associated and culture should be harvested before stationary phase for maximum nattokinase production. In fed-batch culture of B. subtilis using pH-stat feeding strategy, cell growth (optical density monitored at 600 nm) increased to ca. 100 at 22 h, which was 2.5 times higher than that in batch culture. The highest nattokinase activity was 7100 unit/ml at 19 h, which was also 2.1 times higher than that in batch culture. Copyright 2010 Elsevier B.V. All rights reserved.

The determination of carbon dioxide concentration using atmospheric pressure ionization mass spectrometry/isotopic dilution and errors in concentration measurements caused by dryers.

Science.gov (United States)

DeLacy, Brendan G; Bandy, Alan R

2008-01-01

An atmospheric pressure ionization mass spectrometry/isotopically labeled standard (APIMS/ILS) method has been developed for the determination of carbon dioxide (CO(2)) concentration. Descriptions of the instrumental components, the ionization chemistry, and the statistics associated with the analytical method are provided. This method represents an alternative to the nondispersive infrared (NDIR) technique, which is currently used in the atmospheric community to determine atmospheric CO(2) concentrations. The APIMS/ILS and NDIR methods exhibit a decreased sensitivity for CO(2) in the presence of water vapor. Therefore, dryers such as a nafion dryer are used to remove water before detection. The APIMS/ILS method measures mixing ratios and demonstrates linearity and range in the presence or absence of a dryer. The NDIR technique, on the other hand, measures molar concentrations. The second half of this paper describes errors in molar concentration measurements that are caused by drying. An equation describing the errors was derived from the ideal gas law, the conservation of mass, and Dalton's Law. The purpose of this derivation was to quantify errors in the NDIR technique that are caused by drying. Laboratory experiments were conducted to verify the errors created solely by the dryer in CO(2) concentration measurements post-dryer. The laboratory experiments verified the theoretically predicted errors in the derived equations. There are numerous references in the literature that describe the use of a dryer in conjunction with the NDIR technique. However, these references do not address the errors that are caused by drying.

Evaluating the parameters of a mobile maize dryer in practice

Directory of Open Access Journals (Sweden)

Josef Los

2013-01-01

Full Text Available The method of drying maize for grain has been recently employed on a large scale in the Czech Republic not only thanks to new maize hybrids but also thanks to the existence of new models of drying plants. One of the new post-harvest lines is a plant in Lipoltice (mobile dryer installed in 2010, storage base in 2012 where basic operational measurements were made of the energy intensiveness of drying and operating parameters of the maize dryer were evaluated. The process of maize drying had two stages, i.e. pre-drying from the initial average grain humidity of 28.55% to 19.6% in the first stage, and the additional drying from 16.7% to a final storage grain humidity of 13.7%. Mean volumes of natural gas consumed per 1 t% for drying in the first and second stage amounted to 1.275 m3 and 1.56 m3, respectively. The total mean consumption of electric energy per 1 t% was calculated to be 1.372 kWh for the given configuration of the post-harvest line.

Process analysis of biofuelled heat and power plants integrated with a flue gas dryer; Processtudie av biobraensleeldade kraftvaermeverk integrerade med roekgastork

Energy Technology Data Exchange (ETDEWEB)

Johansson, Kent; Steinwall, Pontus [Sycon Energikonsult AB, Malmoe (Sweden)

2000-01-01

In this report three different processes for combined heat and power production from biomass have been evaluated and compared. Both economical and technical questions have been investigated. The examined processes are: 1. CFB fuelled with wet biomass; 2. A boiler fuelled with pulverised biomass integrated with a traditional flue gas dryer; and 3. A boiler fuelled with pulverized biomass integrated with a flue gas dryer with a closed loop. All the processes have a district heat output of 80 MW. Calculations have been made at three different loads: 100, 70 and 40 % respectively. The performance characteristics in form of electric efficiency and fuel utilisation are very similar for the processes. To evaluate the thermodynamic differences between the processes, calculations have been made with extreme temperatures in the district heating net, 65 deg C/100 deg C. The process with a closed loop drier has a saturation temperature in the flue gas of 95 deg C. Therefore this process has a high fuel utilization even if the incoming water has a high temperature. The fuel utilization for alternatives 1 and 2 decreases almost down to the efficiency of the furnace. This shows that the temperature of the water is too high to recapture the latent heat in the flue gases. The investment costs for the processes have been estimated. Also these are very similar for the three alternatives. The cost for the process with the CFB is 412 million SEK. The boiler in alternative 2 and 3 is approximately 20 million SEK cheaper than the CFB. The decreased cost for the boiler is compensated by the cost for the dryers. The investment cost for the traditional dryer has been estimated to 20 million SEK and 30 million SEK for the closed loop dryer. The total cost for alternative 2 is then 417 million SEK and 414 million SEK for alternative 3. Operation and maintenance costs for the processes with dryer are supposed to be 1 respectively 1.5 million SEK higher than for alternative 1. The dryers may

A novel rate of the reaction between NaOH with CO2 at low temperature in spray dryer

Directory of Open Access Journals (Sweden)

Yadollah Tavan

2017-03-01

Full Text Available Carbon dioxide (CO2 is an influential greenhouse gas that has a significant impact on global warming partly. Nowadays, many techniques are available to control and remove CO2 in different chemical processes. Since the spray dryer has high removal efficiency rate, a laboratory-scale spray dryer is used to absorb carbon dioxide from air in aqueous solution of NaOH. In the present study, the impact of NaOH concentration, operating temperature and nozzle diameter on removal efficiency of CO2 is explored through experimental study. Moreover, the reaction kinetic of NaOH with CO2 is studied over the temperature range of 50–100 °C in a laboratory-scale spray dryer absorber. In the present contribution, a simple reaction rate equation is proposed that shows the lowest deviation from the experimental data with error less than 2%.

Pollution prevention applications in batch manufacturing operations

Science.gov (United States)

Sykes, Derek W.; O'Shaughnessy, James

2004-02-01

Older, "low-tech" batch manufacturing operations are often fertile grounds for gains resulting from pollution prevention techniques. This paper presents a pollution prevention technique utilized for wastewater discharge permit compliance purposes at a batch manufacturer of detergents, deodorants, and floor-care products. This manufacturer generated industrial wastewater as a result of equipment rinses required after each product batch changeover. After investing a significant amount of capital on end of pip-line wastewater treatment technology designed to address existing discharge limits, this manufacturer chose to investigate alternate, low-cost approaches to address anticipated new permit limits. Mass balances using spreadsheets and readily available formulation and production data were conducted on over 300 products to determine how each individual product contributed to the total wastewater pollutant load. These mass balances indicated that 22 products accounted for over 55% of the wastewater pollutant. Laboratory tests were conducted to determine whether these same products could accept their individual changeover rinse water as make-up water in formulations without sacrificing product quality. This changeover reuse technique was then implement at the plant scale for selected products. Significant reductions in wastewater volume (25%) and wastewater pollutant loading (85+%) were realized as a direct result of this approach.

Experimental study of regenerative desiccant integrated solar dryer with and without reflective mirror

Energy Technology Data Exchange (ETDEWEB)

Shanmugam, V. [Department of Mechanical Engineering, Sathyabama University, Chennai, 600 119 (India); Natarajan, E. [Institute for Energy Studies, College of Engineering, Anna University, Chennai, 600 025 (India)

2007-06-15

An indirect forced convection with desiccant integrated solar dryer has been built and tested. The main parts are: a flat plate solar air collector, a drying chamber, desiccant bed and a centrifugal blower. The system is operated in two modes, sunshine hours and off sunshine hours. During sun shine hours the hot air from the flat plate collector is forced to the drying chamber for drying the product and simultaneously the desiccant bed receives solar radiation directly and through the reflected mirror. In the off sunshine hours, the dryer is operated by circulating the air inside the drying chamber through the desiccant bed by a reversible fan. The dryer is used to dry 20 kg of green peas and pineapple slices. Drying experiments were conducted with and without the integration of desiccant unit. The effect of reflective mirror on the drying potential of desiccant unit was also investigated. With the inclusion of reflective mirror, the drying potential of the desiccant material is increased by 20% and the drying time is reduced. The drying efficiency of the system varies between 43% and 55% and the pick-up efficiency varies between 20% and 60%, respectively. Approximately in all the drying experiments 60% of moisture is removed by air heated using solar energy and the remainder by the desiccant. The inclusion of reflective mirror on the desiccant bed makes faster regeneration of the desiccant material. (author)

PADDY DRYING IN MIXED ADSORPTION DRYER WITH ZEOLITE: DRYING RATE AND TIME ESTIMATION

Directory of Open Access Journals (Sweden)

Mochammad Djaeni

2013-11-01

Full Text Available Recently, the main problem of the rice stock and distribution in Indonesia is the quality degradation as indicated in unpleasant odor (smelly, stained, yellowness, and high percentage of broken rice. This is due to the low of paddy quality dried by from either direct sunlight or conventional fluidized bed dryer. As a result, the paddy cracks and breaks easily during milling in which causes the storage life being shorter as the enzymatic degradation by germ or fungi occurs. Air dehumidified with zeolite at drying medium temperature is potential to improve the quality of paddy. Zeolite is a material having high affinity to water vapor. In this case, the paddy and zeolite was mixed and fluidized with the air. The air will evaporate water from paddy, and at same time, the zeolite will adsorb water from air. Hence, the humidity of dryer can be kept low in which improves the driving force for drying. This work discusses the effect of presence of zeolite in the dryer, operational drying temperature, air velocity and relative humidity on drying rate of paddy. The results showed that increasing of zeolite as well as operational temperature increased the drying rate. In addition, using the model, the air dehumidification with zeolite and increase of air velocity can speed up drying time significantly at operational temperature below 80oC. This condition is very suitable for paddy drying since the quality degradation can be avoided.

Fed-batch and perfusion culture processes: economic, environmental, and operational feasibility under uncertainty.

Science.gov (United States)

Pollock, James; Ho, Sa V; Farid, Suzanne S

2013-01-01

This article evaluates the current and future potential of batch and continuous cell culture technologies via a case study based on the commercial manufacture of monoclonal antibodies. The case study compares fed-batch culture to two perfusion technologies: spin-filter perfusion and an emerging perfusion technology utilizing alternating tangential flow (ATF) perfusion. The operational, economic, and environmental feasibility of whole bioprocesses based on these systems was evaluated using a prototype dynamic decision-support tool built at UCL encompassing process economics, discrete-event simulation and uncertainty analysis, and combined with a multi-attribute decision-making technique so as to enable a holistic assessment. The strategies were compared across a range of scales and titres so as to visualize how their ranking changes in different industry scenarios. The deterministic analysis indicated that the ATF perfusion strategy has the potential to offer cost of goods savings of 20% when compared to conventional fed-batch manufacturing processes when a fivefold increase in maximum viable cell densities was assumed. Savings were also seen when the ATF cell density dropped to a threefold increase over the fed-batch strategy for most combinations of titres and production scales. In contrast, the fed-batch strategy performed better in terms of environmental sustainability with a lower water and consumable usage profile. The impact of uncertainty and failure rates on the feasibility of the strategies was explored using Monte Carlo simulation. The risk analysis results demonstrated the enhanced robustness of the fed-batch process but also highlighted that the ATF process was still the most cost-effective option even under uncertainty. The multi-attribute decision-making analysis provided insight into the limited use of spin-filter perfusion strategies in industry. The resulting sensitivity spider plots enabled identification of the critical ratio of weightings of

Saving energy. [Metal Coating With Infrared Dryers

Energy Technology Data Exchange (ETDEWEB)

Schmid, K

1981-01-01

One way of saving energy in metal coating is by using electrically heated infrared dryers with medium-wave radiation (2 to 3 ..mu..m). The absorbing capacity of varnishes and plastic coatings is >90% in this range so that the radiation energy is almost completely transformed into heat. Medium-wave radiation sources have a much higher service life than short-wave sources (30.000 hours of operation) and do not require cooling; compared with long-wave sources, they have a higher heat transfer and thus much shorter drying times. The main fields of application, a cost example, and practical examples among the customers of Messrs. Eisenmann are presented.

Design and Performance Evaluation of a Solar Assisted Heat Pump Dryer Integrated with Biomass Furnace for Red Chilli

Directory of Open Access Journals (Sweden)

M. Yahya

2016-01-01

Full Text Available The performance of a solar assisted heat pump dryer integrated with biomass furnace has been designed and evaluated for drying red chillies, and drying kinetics of red chillies were evaluated. The red chillies were dried from 22 kg with moisture content of 4.26 db to moisture content of 0.08 db which needed 11 hours, with the average drying chamber temperature, drying chamber relative humidity, and an air mass flow rate of 70.5°C, 10.1%, and 0.124 kg/s, respectively, while the open sun drying needed 62 hours. Compared to open sun drying, this dryer yielded 82% saving in drying time. The drying rate, the specific moisture extraction rate, and thermal efficiency of the dryer were estimated in average to be about 1.57 kg/h, 0.14 kg/kWh, and 9.03%, respectively. Three mathematical models, the Newton, Henderson-Pabis, and Page models, were fitted to the experimental data on red chillies dried by solar assisted heat pump dryer integrated with biomass furnace and open sun drying. The performance of these models was evaluated by comparing the coefficient of determination (R2, mean bias error (MBE, and root mean-square error (RMSE. The Page model gave the best results for representing drying kinetics of red chillies.

Modelling of hot air chamber designs of a continuous flow grain dryer

DEFF Research Database (Denmark)

Kjær, Lotte Strange; Poulsen, Mathias; Sørensen, Kim

2018-01-01

The pressure loss, flow distribution and temperature distribution of a number of designs of the hot air chamber in a continuous flow grain dryer, were investigated using CFD. The flow in the dryer was considered as steady state, compressible and turbulent. It is essential that the grain...... is uniformly dried as uneven drying can result in damage to the end-product during storage. The original commercial design was modified with new guide vanes at the inlets to reduce the pressure loss and to ensure a uniform flow to the line burner in the hot air chamber. The new guide vane design resulted...... in a 10% reduction in pressure loss and a γ-value of 0.804. Various design changes of the hot air chamber were analysed in terms of pressure loss and temperature distribution with the aim of a temperature variation of 5 K at the outlet ducts. An obstruction design was analysed, which improved mixing...

Design aspects of integrated compact thermal storage system for solar dryer applications

International Nuclear Information System (INIS)

Rajaraman, R.; Velraj, R.; Renganarayanan, S.

2000-01-01

Solar energy is an excellent source for drying of crops, fruits, vegetables and other agricultural and forest products. Though the availability of solar energy is plenty, it is time dependent in nature. The energy need for some applications is also time dependent, but in a different pattern and phase from the solar energy supply. This implies that the solar dryer should be integrated with an efficient thermal storage system to match the time-dependent supply and end-use requirements. Based on the studies carried out on Latent Heat Thermal Storage (LHTS) Systems, it is observed that when air is used as the heat transfer fluid in LHTS system, nearly uniform surface heat flux can be achieved. Hence the LHTS systems are most suitable for air based solar drying applications. In the present work some major conclusions arrived from the investigations on LHTS systems and the design considerations for the integrated latent heat thermal storage for the solar dryer are reported. (Author)

Change in hyphal morphology of Aspergillus Oryzae during fed-batch cultivation

DEFF Research Database (Denmark)

Haack, Martin Brian; Olsson, Lisbeth; Hansen, K

2006-01-01

the batch phase from 2.8-2.9 up to 4.0-4.4 mu m. The diameter of the hyphal elements remained constant, around 4 mu m, after the feed was started. However, the diameter of the immediate hyphal tip, where the enzyme secretion is thought to take place, increased dramatically with up to a factor 2.5 during......Industrial enzymes are often produced by filamentous fungi in fed-batch cultivations. During cultivation, the different morphological forms displayed by the fungi have an impact on the overall production. The morphology of a recombinant lipase producing Aspergillus oryzae strain was investigated...

Optimization of the Production of Polygalacturonase from Aspergillus kawachii Cloned in Saccharomyces cerevisiae in Batch and Fed-Batch Cultures

Directory of Open Access Journals (Sweden)

Diego Jorge Baruque

2011-01-01

Full Text Available Polygalacturonases (PG; EC 3.2.1.15 catalyze the hydrolysis of pectin and/or pectic acid and are useful for industrial applications such as juice clarification and pectin extraction. Growth and heterologous expression of recombinant Saccharomyces cerevisiae which expresses an acidic PG from Aspergillus kawachii has been studied in batch and fed-batch cultures. Kinetics and stoichiometric parameters of the recombinant yeast were determined in batch cultures in a synthetic medium. In these cultures, the total biomass concentration, protein concentration, and enzyme activity achieved were 2.2 g/L, 10 mg/L, and 3 U/mL, respectively, to give a productivity of 0.06 U/(mL·h. In fed-batch cultures, various strategies for galactose feeding were used: (i after a glucose growth phase, the addition of a single pulse of galactose which gave a productivity of 0.19 U/(mL·h; (ii after a glucose growth phase, a double pulse of galactose at the same final concentration was added, resulting in a productivity of 0.21 U/(mL·h; (iii a simultaneous feeding of glucose and galactose, yielding a productivity of 1.32 U/(mL·h. Based on these results, the simultaneous feeding of glucose and galactose was by far the most suitable strategy for the production of this enzyme. Moreover, some biochemical characteristics of the recombinant enzyme such as a molecular mass of ~60 kDa, an isoelectric point of 3.7 and its ability to hydrolyze polygalacturonic acid at pH=2.5 were determined.

Drying of Rosella (Hibiscus sabdariffa Flower Petals using Solar Dryer with Double Glass Cover Collector

Directory of Open Access Journals (Sweden)

Tjukup Marnoto

2014-10-01

Full Text Available Chemical ingredients in rosella petals are very beneficial for health. Rosella petals needed to be drained for storage and packing purpose. The traditional drying takes 5 days and less healthy. Solar dryer technology can speed up the drying process and protect materials from dust contamination. Solar dryer with double glass covered collector has been designed and made for drying of agricultural products such as rosella flowers. Rosella petals as much as 2300 grams with initial moisture content of 90.84 % be dried with this dryer until the moisture content of 7.67 % takes only 2 days, although the weather was less sunny . The temperature in the drying chamber was not more than 50° C, so it was good for drying groceries, not damaging chemical ingredients. The relative humidity in the space dryeris was about 40 % and it was still relative low. Drying rate and drying performance was expressed by the efficiency and Specific Moisture Evaporation Rate ( SMER were influenced by water content of the dried material and weather. Daily efficiency at the first and the second day: 14.931 % and 5.78%, while the daily SMER on the first and the second day: 0.222 and 0.0256 ( kg / kWh .

Efficient industrial burner control of a flexible burner management system; Effiziente industrielle Brennertechnik durch Einsatz flexibler Feuerungsautomaten

Energy Technology Data Exchange (ETDEWEB)

Hofmann, Ulrich; Saenger, Peter [Siemens AG, Rastatt (Germany)

2012-02-15

Compactness and flexibility of a burner control system is a very important issue. With a few types a wide range in different industrial applications should be covered. This paper presents different applications of a new burner control system: heating of cooling lines in glass industry, steam generation and air heating for a pistachio roastery and in grain dryers. (orig.)

76 FR 22453 - Energy Conservation Program: Energy Conservation Standards for Residential Clothes Dryers and...

Science.gov (United States)

2011-04-21

... Mode and Off Mode b. Automatic Cycle Termination c. Ventless Clothes Dryers d. Consumer Usage Habits e... as cooling capacity in British thermal units (Btu) per hour (h) divided by electrical input power in...

Combined age and segregated kinetic model for industrial-scale penicillin fed-batch cultivation

NARCIS (Netherlands)

Wang, Z.F.; Lauwerijssen, M.J.C.; Yuan, J.Q.

2005-01-01

This paper proposes a cell age model forPenicillium chrysogenum fed-batch cultivation to supply a qualitative insight into morphology-associated dynamics. The average ages of the segregated cell populations, such as growing cells, non-growing cells and intact productive cells, were estimated by this

SPS batch spacing optimisation

CERN Document Server

Velotti, F M; Carlier, E; Goddard, B; Kain, V; Kotzian, G

2017-01-01

Until 2015, the LHC filling schemes used the batch spac-ing as specified in the LHC design report. The maximumnumber of bunches injectable in the LHC directly dependson the batch spacing at injection in the SPS and hence onthe MKP rise time.As part of the LHC Injectors Upgrade project for LHCheavy ions, a reduction of the batch spacing is needed. In thisdirection, studies to approach the MKP design rise time of150ns(2-98%) have been carried out. These measurementsgave clear indications that such optimisation, and beyond,could be done also for higher injection momentum beams,where the additional slower MKP (MKP-L) is needed.After the successful results from 2015 SPS batch spacingoptimisation for the Pb-Pb run [1], the same concept wasthought to be used also for proton beams. In fact, thanksto the SPS transverse feed back, it was already observedthat lower batch spacing than the design one (225ns) couldbe achieved. For the 2016 p-Pb run, a batch spacing of200nsfor the proton beam with100nsbunch spacing wasreque...

Numerical calculations of heat engineering parameters of a solar greenhouse dryer

International Nuclear Information System (INIS)

Akhatov, Zh.S.; Khalimov, A.S.

2015-01-01

The results of numerical simulation to determine the optimum volume of a thermal storage water heater in a solar greenhouse dryer are presented. A CAD (computer-aided design) model is created for the given installation by simulating the heat transfer processes with the aid of the Solid Works Flow Simulation software. The given CAD model consists of a concrete foundation and a steel frame in which translucent coatings made from two-layer polycarbonate sheets 6 mm in thickness with an air gap between the two layers are attached. The north wall is made of bricks with size and thickness of 2 x 4 m"2 and 0.4 m, respectively. The front surface has an angle of inclination 39.53 degree with respect to the horizontal surface for the maximum incidence of solar radiation to its surface. All the geometrical dimensions of the solar greenhouse dryer were selected on the basis of the allocated platform for the solar drying installation 3 x 4 m"2 in size. It is shown that the optimum volume of the heat storage tank for the present installation is 500 L. (authors)

Optimizing the energy efficiency of conventional multi-cylinder dryers in the paper industry

NARCIS (Netherlands)

Laurijssen, J.; Gram, F.J. de; Worrell, E.; Faaij, A.P.C.

2010-01-01

The paper industry is, with about 6% of the total worldwide industrial energy use, an energy-intensive industry. The drying section is with approximately 50% the largest energy consumer in a paper mill, energy use in this section is mainly heat use. Several options to decrease heat use in

Analysis and Testing of a Natural Convection Solar Dryer for the Tropics

Directory of Open Access Journals (Sweden)

A. O. Adelaja

2013-01-01

Full Text Available Solar dryers are imperative for the tropical and sub-Saharan African countries, which are faced with the duo challenges of inadequate electrical energy supply, which has severely limited the application of conventional refrigeration as a means of preservation of agricultural produce, and the need to make produce competitive in the international market. In this study, a cost-effective natural convection solar dryer was developed; the thermal and drying analyses were done and tested to obtain some performance evaluation parameters for the system in order to examine its efficiency and effectiveness by drying some plantain fillets. The collector and system efficiencies are found to be 46.4% and 78.73%, respectively, while a percentage moisture removal of 77.5% was achieved at the 20th hour in order to give final moisture contents of 15.75% in the product, which still maintained its integrity. With a cost of about $195.00, it has been affordable for the small- and medium-scale enterprises as well as for private use in domestic applications.

Which standards’ characteristics increase system flexibility? Comparing ICT and Batch Processing Infrastructures

NARCIS (Netherlands)

Egyedi, T.M.; Verwater-Lukszo, Z.

2005-01-01

Most large Information and Communication Technology (ICT) systems develop in a piece-meal fashion. Their complexity and evolution is difficult to manage. They lack flexibility. This contrasts sharply with system design in the batch-wise processing industry, where flexibility has always had a high

THE EFFECT OF THE ADDITION OF INVERT SUGAR ON THE PRODUCTION OF CEPHALOSPORIN C IN A FED-BATCH BIOREACTOR

Directory of Open Access Journals (Sweden)

A.S. Silva

1998-12-01

Full Text Available Cephalosporin C, a b -lactam antibiotic, is the starting molecule for industrial production of semi-synthetic cephalosporins. The bioprocess for its production is carried out in batch stirred and aerated tank reactors utilizing strains of the filamentous fungus Cephalosporium acremonium. In this work a comparison was made between the processes of production of cephalosporin C in a conventional batch bioreactor, with synthetic medium containing glucose and sucrose, and in a fed-batch reactor at several flowrates of supplementary medium containing invert sucrose. In general, the fed-batch process was shown to be more efficient than the conventional batch one, and the process in which the lowest supplementation flowrate was used presented an antibiotic production significantly higher than those obtained under the other conditions.

Modelling of Batch Process Operations

DEFF Research Database (Denmark)

Abdul Samad, Noor Asma Fazli; Cameron, Ian; Gani, Rafiqul

2011-01-01

Here a batch cooling crystalliser is modelled and simulated as is a batch distillation system. In the batch crystalliser four operational modes of the crystalliser are considered, namely: initial cooling, nucleation, crystal growth and product removal. A model generation procedure is shown that s...

Correlations of Mean Process Parameters for Agricultural Products Drying in Thin Bed in Solar Direct Dryers

Directory of Open Access Journals (Sweden)

MSc. Ciro César Bergues-Ricardo

2015-11-01

Full Text Available A group of correlations is given between mean parameters of drying process drying velocity, energy losses, useful energy, and thermal efficiency. Those are suitable for conditions of thin bed drying, in direct solar dryers, and may help for developing of an integral approach of solar drying in those conditions. Correlations are reliable for drying processes of diverse crop products specified, suchas roots, seeds, vegetables, fruits, wood, etc, with natural or forced convection. Correlations were validated in Cuba for usual ranges of efficiency and products in solar dryers of cover, cabinet and house types, in tropical conditions. These correlations are useful for design and exploitation ofdryers and for theoretical and practical comprehension of solar drying like a system.

Spring batch essentials

CERN Document Server

Rao, P Raja Malleswara

2015-01-01

If you are a Java developer with basic knowledge of Spring and some experience in the development of enterprise applications, and want to learn about batch application development in detail, then this book is ideal for you. This book will be perfect as your next step towards building simple yet powerful batch applications on a Java-based platform.

Continuous flow technology vs. the batch-by-batch approach to produce pharmaceutical compounds.

Science.gov (United States)

Cole, Kevin P; Johnson, Martin D

2018-01-01

For the manufacture of small molecule drugs, many pharmaceutical innovator companies have recently invested in continuous processing, which can offer significant technical and economic advantages over traditional batch methodology. This Expert Review will describe the reasons for this interest as well as many considerations and challenges that exist today concerning continuous manufacturing. Areas covered: Continuous processing is defined and many reasons for its adoption are described. The current state of continuous drug substance manufacturing within the pharmaceutical industry is summarized. Current key challenges to implementation of continuous manufacturing are highlighted, and an outlook provided regarding the prospects for continuous within the industry. Expert commentary: Continuous processing at Lilly has been a journey that started with the need for increased safety and capability. Over twelve years the original small, dedicated group has grown to more than 100 Lilly employees in discovery, development, quality, manufacturing, and regulatory designing in continuous drug substance processing. Recently we have focused on linked continuous unit operations for the purpose of all-at-once pharmaceutical manufacturing, but the technical and business drivers that existed in the very beginning for stand-alone continuous unit operations in hybrid processes have persisted, which merits investment in both approaches.

Experimental investigation of a solar dryer with natural convective heat flow

Energy Technology Data Exchange (ETDEWEB)

Gbaha, P.; Yobouet Andoh, H.; Kouassi Saraka, J. [Laboratoire d' Energies d' Energies Nouvelles et Renouvelables, Institut National Polytechnique Felix Houphoeuet-Boigny, B.P. 1526 Yamoussoukro (Ivory Coast); Kamenan Koua, B.; Toure, S. [Laboratoire d' Energie Solaire, Universite de Cocody, 22 B.P.: 582, Abidjan 22 (Ivory Coast)

2007-09-15

A direct type natural convection solar dryer is designed. It is constructed in local materials (wood, blades of glass, metals) then tested experimentally in foodstuffs drying (cassava, bananas, mango). It is about an experimental approach which consists in analyzing the behavior of the dryer. The study relates mainly kinetics and establishment of drying heat balances. The influence of significant parameters governing heat and mass transfers, such as solar incident radiation, drying air mass flow and effectiveness, is analyzed in order to evaluate its thermal performances. Experimental data can be represented by empirical correlations of the form M(t)=M{sub i}exp(-kt) for representation of drying process. The resolution of these drying equations makes-possible to predict total drying time of each product. Moreover, this drying process allows to reduce the moisture content of cassava and sweet banana approximately to 80% in 19 and 22 h, respectively to reach the safety threshold value of 13%. This value permits the conservation of these products about one year without deterioration. The determination of parameters, like ambient temperature, drying chamber temperature, drying air mass flow and incident heat fluxes, allow to predict the drying effectiveness for modeling and refining the dimensioning of the elaborate prototype. (author)

Effect of separation and drainage of condensate on dehumidification in a refrigerated dryer; Reito joshitsuki ni okeru gyoshukusui bunri/haishutsu noryoku no joshitsu seino ni oyobosu eikyo

Energy Technology Data Exchange (ETDEWEB)

Goto, H.; Ichinose, T. [SMC Corp., Tokyo (Japan); Tanzawa, Y.; Hashizume, T. [Waseda Univ., Tokyo (Japan). Science and Engineering Research Lab.

1995-11-15

The representative refrigerated dryer as the compressed air dryers is one in which air was cooled at rather low temperature by working medium of refrigerators, and the dew point was decreased with increase of pressure, and air with low relative humility called as the dried air was obtained again by heating. In this paper, for clarifying effect of separation and drainage of condensate on dehumidification in a refrigerated dryer in relation to shape of a main cooler and a precool-reheater and air temperature of each part, calculation and experimental investigation were conducted. In a refrigerated dryer, condensate happened in the precool part of a precool-reheater and a main cooler, and this would give rise to reduce of separation and drainage of condensate and increase of thermal loads of each heat exchange, and would made dehumidification low. For a fact that decrease of separation and drainage of condensate in a main cooler would bring out heat conduction with phase change in the reheating part of a precool-reheater, it has a profitable side, but it is not desirable for ability of dryers. 6 refs., 9 figs., 1 tab.

Monte Carlo simulation on kinetics of batch and semi-batch free radical polymerization

KAUST Repository

Shao, Jing; Tang, Wei; Xia, Ru; Feng, Xiaoshuang; Chen, Peng; Qian, Jiasheng; Song, Changjiang

2015-01-01

experimental and simulation studies, we showed the capability of our Monte Carlo scheme on representing polymerization kinetics in batch and semi-batch processes. Various kinetics information, such as instant monomer conversion, molecular weight

78 FR 20842 - Energy Conservation Program: Energy Conservation Standards for Residential Clothes Dryers and...

Science.gov (United States)

2013-04-08

... DeLonghi); energy and environmental advocates (American Council for an Energy Efficient Economy (ACEEE... DEPARTMENT OF ENERGY 10 CFR Part 430 [Docket Number EERE-2013-BT-STD-0020] RIN 1904-AC98 Energy Conservation Program: Energy Conservation Standards for Residential Clothes Dryers and Room Air Conditioners...

Preservation of fruits and vegetables using solar dryers. A comparative study for solar and natural drying of grapes, figs, tomatoes and onions. IV. temperature measurements, calculating the generated energy and dryer efficiency during drying

International Nuclear Information System (INIS)

Sehery, A.A.; Gallali, Y.M.; Shoshan, H.

2000-01-01

This study has taken four axis, first, design and construction of the dryer, secondly, microbial load determination, thirdly, chemical and sensory evaluation data. The results of these three parts were published earlier at the International Congress on Application of Solar and Renewable Energy, Food Science and Technology and World Renewable Energy Congress V, Cairo, Egypt, 1992, 1996 and Florence, Italy, 1998, respectively. The whole study was oriented towards comparing the solar (three modes, direct, indirect, and mixed) and natural drying. The fourth part of the study is dealing with some parameters affecting drying as temperature measurement, calculating the generated energy and the dryer efficiency during drying periods. Drying temperature is considered the most important factor in the drying operation, since the accuracy of temperature measurement gives the correct results and right indication for the approval of these scientific methods in the drying operation and the design of solar dryers. In this project, we depended on temperature measurements at different points by means of thermocouples fixed in the heat collector and the drying chamber. The average temperature outside the dryer ranged from 21-41 degree C. That of the heat collector were 40-75 degree C and those of the drying chamber were in the range of 40-73 degree C. The radiation measurements calculated depending on the results recorded by the solar center instruments from 5/8/95 - 16/10/95. The thermal energy existing from the heat collector to the drying chamber during the drying period was measured using the equation of Holland. From the investigation results, we can conclude that in all trials, solar drying was a more efficient method for drying all samples of fruits and vegetables, especially for grapes, figs and onion. Grapes dried using mixed mode from 83 % to 30 % moisture in 4 days at an average temperature of 55 degree C while natural drying reduced the moisture to 57% for the same period

Modelling and simulation of processes by smart sensing : a solar dryer for plant material

Energy Technology Data Exchange (ETDEWEB)

Correa, E.C.; Diezma, B.; Ruiz-Altisent, M. [LPF-TAGRALIA Univ. Politecnica, CENIM-CSIC, Madrid (Spain)

2010-07-01

This paper reported on a study in which as small wood dryer was modelled. Studies have shown that properly designed solar dryers may prove to be energy saving devices for drying processes. The drying rate expressed as -dX/dt=f/X (where X is DB wood moisture content), allows to identify 2 different kinetics, notably for high X values or fibre saturation point (FSP) and for X values under FSP, in which diffusion is the mechanism that governs a decreasing drying rate at this stage. The complex drying rate model developed in this study made it possible the determine the wood and convective mass transfer at the wood-air interface. Validation and application to fruit and plant drying cycles is currently underway. Three different proposed models are used in the software for a smart sensor system, which is based on Sensirion sensors for temperature and relative humidity in the air, and thermocouples for timber temperature.

Monte Carlo simulation on kinetics of batch and semi-batch free radical polymerization

KAUST Repository

Shao, Jing

2015-10-27

Based on Monte Carlo simulation technology, we proposed a hybrid routine which combines reaction mechanism together with coarse-grained molecular simulation to study the kinetics of free radical polymerization. By comparing with previous experimental and simulation studies, we showed the capability of our Monte Carlo scheme on representing polymerization kinetics in batch and semi-batch processes. Various kinetics information, such as instant monomer conversion, molecular weight, and polydispersity etc. are readily calculated from Monte Carlo simulation. The kinetic constants such as polymerization rate k p is determined in the simulation without of “steady-state” hypothesis. We explored the mechanism for the variation of polymerization kinetics those observed in previous studies, as well as polymerization-induced phase separation. Our Monte Carlo simulation scheme is versatile on studying polymerization kinetics in batch and semi-batch processes.

Alterations in fruit and vegetable beta-carotene and vitamin C content caused by open-sun drying, visqueen-covered and polyethylene-covered solar-dryers.

Science.gov (United States)

Ndawula, J; Kabasa, J D; Byaruhanga, Y B

2004-08-01

This study investigated the effects of three drying methods (open sun drying, visqueen-covered solar dryer and polyethylene-covered solar dryer) on b-carotene and vitamin C content of edible portions of mango fruit (Mangifera indica) and cowpea leaves (Vigna unguiculata). Commercial samples were analysed for vitamin C by titrimetry and b-carotene by spectrophotometry at 450 nm. Differences in vitamin retention and loss associated with the three drying methods were assessed by analysis of variance and least significant difference (LSD) at (pdrying. Open sun drying method caused the greatest b-carotene and vitamin C loss (58% and 84% respectively), while the visqueen-covered solar dryer caused the least loss (34.5% and 71% respectively). Blanching cowpea leaves improved b-carotene and vitamin C retention by 15% and 7.5% respectively. The b-carotene and vitamin C content of fresh ripe mango fruit was 5.9 and 164.3 mg/100g DM respectively. Similar to effects on cowpea leaves, the mango micronutrient content decreased (pdrying. The open sun drying method caused the greatest b-carotene (94.2%) and vitamin C (84.5%) loss, while the visqueen-covered solar dryer caused the least (73 and 53% respectively). These results show that the three solar drying methods cause significant loss of pro-vitamin A and vitamin C in dried fruits and vegetables. However, open sun drying causes the most loss and the visqueen-covered solar dryer the least, making the later a probable better drying technology for fruit and vegetable preservation. The drying technologies should be improved to enhance vitamin retention.

Start-up optimization of a batch anaerobic digestor for the treatment of solid cow manure

OpenAIRE

Riggio, Silvio; Torrijos, Michel; Debord, Romain; van Hullebusch, Eric D.; Comas, Joaquim; Steyer, Jean-Philippe; Escudié, Renaud

2015-01-01

In dry anaerobic digestors operated in batch mode where a liquid phase is sprinkled on a static solid phase, the choice of a liquid or a solid recycle form a previous batch into a new one is a key factor for a better industrial management when looking for a balance between energy production, substrate biodegradability and the initial investment. This work aims at studying the influence of this recycling on the kinetics and the performances of three systems filled-up with only solid cow man...

Amino acid and glucose metabolism in fed-batch CHO cell culture affects antibody production and glycosylation

DEFF Research Database (Denmark)

Fan, Yuzhou; Jimenez Del Val, Ioscani; Müller, Christian

2015-01-01

optimization, especially media optimization. Gaining knowledge on their interrelations could provide insight for obtaining higher immunoglobulin G (IgG) titer and better controlling glycosylationrelated product quality. In this work, different fed-batch processes with two chemically defined proprietary media......Fed-batch Chinese hamster ovary (CHO) cell culture is the most commonly used process for IgG production in the biopharmaceutical industry. Amino acid and glucose consumption, cell growth, metabolism, antibody titer, and N-glycosylation patterns are always the major concerns during upstream process...... and glutamine concentrations and uptake rates were positively correlated with intracellular UDP-Gal availability. All these findings are important for optimization of fed-batch culture for improving IgG production and directing glycosylation quality....

Survey on solar dryers for drying of food and wood in Ghana

Energy Technology Data Exchange (ETDEWEB)

Oestergaard Jensen, S.; Correll Frank, F. [Danish Technological Inst., Taastrup (Denmark); Floejgaard Kristensen, E. [Danish Inst. of Agricultural Sciences, Tjele (Denmark)

1999-11-01

The survey was conducted as a part of the project 'Test and Research Project into the Drying of Food and Wood Products with Solar Heat'. The aim of the survey was to investigate the need for drying of food and wood in Ghana and the already existing experience on solar drying in order to form a basis for the initial decisions within the project concerning the location of three demonstration solar dryers for crops, fish and wood, which species to dry and the type of solar dryers. The project deals with transfer of knowledge in the field of drying of crops and wood and solar air heating systems from Denmark to Ghana. The aim of the survey was, therefore, also to give the Danish experts an impression of the conditions in Ghana in order to facilitate an appropriate design of the solar dryers. Three of the four Danish partners participated in the survey. The fourth Danish partner - the manufacturer of solar heating systems Aidt Miljoe - are already familiar with the conditions in Ghana due to an earlier project in Ghana. The survey was planed by the Energy Commission of Ghana, the Ghanaian partner and consultants: DENG, University of Science and Technology, Kumasi and Econkoad. The time schedules for the survey - one for crops/fish and one for wood - are found in Annex A. The schedules were very well prepared and the sites to visit were well chosen. The visits gave the Danish experts a good overview of the situation in Ghana in the field of post harvesting of crops, handling of fish, drying and manufacturing of wood and existing experience on solar drying. The schedules included a large variety of different information and impressions e.g. ranging from large sawmill to small carpenters and workshops. Despite tight schedules the consultants managed to stick very close to the time schedules shown in Annex A. (au)

Modeling and parameters identification of 2-keto-L-gulonic acid fed-batch fermentation.

Science.gov (United States)

Wang, Tao; Sun, Jibin; Yuan, Jingqi

2015-04-01

This article presents a modeling approach for industrial 2-keto-L-gulonic acid (2-KGA) fed-batch fermentation by the mixed culture of Ketogulonicigenium vulgare (K. vulgare) and Bacillus megaterium (B. megaterium). A macrokinetic model of K. vulgare is constructed based on the simplified metabolic pathways. The reaction rates obtained from the macrokinetic model are then coupled into a bioreactor model such that the relationship between substrate feeding rates and the main state variables, e.g., the concentrations of the biomass, substrate and product, is constructed. A differential evolution algorithm using the Lozi map as the random number generator is utilized to perform the model parameters identification, with the industrial data of 2-KGA fed-batch fermentation. Validation results demonstrate that the model simulations of substrate and product concentrations are well in coincidence with the measurements. Furthermore, the model simulations of biomass concentrations reflect principally the growth kinetics of the two microbes in the mixed culture.

Data-driven batch schuduling

Energy Technology Data Exchange (ETDEWEB)

Bent, John [Los Alamos National Laboratory; Denehy, Tim [GOOGLE; Arpaci - Dusseau, Remzi [UNIV OF WISCONSIN; Livny, Miron [UNIV OF WISCONSIN; Arpaci - Dusseau, Andrea C [NON LANL

2009-01-01

In this paper, we develop data-driven strategies for batch computing schedulers. Current CPU-centric batch schedulers ignore the data needs within workloads and execute them by linking them transparently and directly to their needed data. When scheduled on remote computational resources, this elegant solution of direct data access can incur an order of magnitude performance penalty for data-intensive workloads. Adding data-awareness to batch schedulers allows a careful coordination of data and CPU allocation thereby reducing the cost of remote execution. We offer here new techniques by which batch schedulers can become data-driven. Such systems can use our analytical predictive models to select one of the four data-driven scheduling policies that we have created. Through simulation, we demonstrate the accuracy of our predictive models and show how they can reduce time to completion for some workloads by as much as 80%.

Automated handling for SAF batch furnace and chemistry analysis operations

International Nuclear Information System (INIS)

Bowen, W.W.; Sherrell, D.L.; Wiemers, M.J.

1981-01-01

The Secure Automated Fabrication Program is developing a remotely operated breeder reactor fuel pin fabrication line. The equipment will be installed in the Fuels and Materials Examination Facility being constructed at Hanford, Washington. Production is scheduled to start in mid-1986. The application of small pneumatically operated industrial robots for loading and unloading product into and out of batch furnaces and for distribution and handling of chemistry samples is described

Simultaneously bio treatment of textiles and food industries effluent at difference ratios with the aid of e-beam radiation

Science.gov (United States)

Bakar, Khomsaton Abu; Selambakkannu, Sarala; Ting, Teo Ming; Shariff, Jamaliah

2012-09-01

The combination of irradiation and biological technique was used to study COD, BOD5 and colour removal of textiles effluent in the presence of food industry wastewater at two different ratios. Two biological treatment system, the first consisting a mix of unirradiated textile and food industry wastewater and the second a mix of irradiated textile wastewater and food industry wastewater were operated in parallel. The experiment was conducted by batch. For the first batch the ratio was use for textile wastewater and food industry wastewater in biological treatment was 1:1. Meanwhile, for the second batch the ratio used for textile wastewater and food industry wastewater in biological treatment was 1:2. The results obtained for the first and second batch varies from each other. After irradiation, COD reduce in textile wastewater for the both batches are roughly 29% - 33% from the unirradiated wastewater. But after undergoing the biological treatment the percentage of COD reduction for first batch and second batch was 62.1% and 80.7% respectively. After irradiation the BOD5 of textile wastewater reduced by 22.2% for the first batch and 55.1% for the second batch. But after biological treatment, the BOD5 value for the first batch was same as its initial, 36mg/l and 40.4mg/l for the second batch. Colour had decreased from 899.5 ADMI to 379.3 ADMI after irradiation and decrease to 109.3 after undergoes biological treatment for the first batch. Meantime for the batch two, colour had decreased from 1000.44 ADMI to 363.40 ADMI after irradiation and dropped to 79.20 ADMI after biological treatment. The experiment show that 1:2 ratio show better reduction on COD, BOD5 and colour, compared to the ratio of 1:1.

Analysis of Energy Consumption of "Compression Heat" Pressure Heat Dryer%“压缩热”干燥机能耗分析

Institute of Scientific and Technical Information of China (English)

李申

2015-01-01

作为典型的热质交换设备，吸附干燥器再生能量是被吸水量锁定的。总耗能受到吸附剂本身物理性质的制约，可用“质量守恒”与“能量守恒”两大定律来解释其能耗过程。各类吸附干燥器能耗量都要通过“能量衡算”来确定。“压缩热”干燥器与其他一切加热干燥器一样采取了“长周期”工作循环制，解吸环节无效热损很大。无热再生干燥器则采用了“短周期”工作制，为实际耗气量减少留有了较大的空间。%As the typical heat and mass transfer equipment, the energy of regenerative desiccant dryers is limited by water absorption. The total energy consumption is restricted by the physical properties of the adsorbent, which can be explained through two laws of conservation of mass and energy conservation. The energy consumption in each absorption dryers should be determined by“energy balance”.“Compression heat”dryer adopts“long-period”working cycle system as other heating dryers, in which invalid heat losses are great in desorption process. However, regenerated dryer without heat adopts“short-period”working cycle system, which provides greater space for actual gas consumption reduction.

Estimating animal abundance in ground beef batches assayed with molecular markers.

Directory of Open Access Journals (Sweden)

Xin-Sheng Hu

Full Text Available Estimating animal abundance in industrial scale batches of ground meat is important for mapping meat products through the manufacturing process and for effectively tracing the finished product during a food safety recall. The processing of ground beef involves a potentially large number of animals from diverse sources in a single product batch, which produces a high heterogeneity in capture probability. In order to estimate animal abundance through DNA profiling of ground beef constituents, two parameter-based statistical models were developed for incidence data. Simulations were applied to evaluate the maximum likelihood estimate (MLE of a joint likelihood function from multiple surveys, showing superiority in the presence of high capture heterogeneity with small sample sizes, or comparable estimation in the presence of low capture heterogeneity with a large sample size when compared to other existing models. Our model employs the full information on the pattern of the capture-recapture frequencies from multiple samples. We applied the proposed models to estimate animal abundance in six manufacturing beef batches, genotyped using 30 single nucleotide polymorphism (SNP markers, from a large scale beef grinding facility. Results show that between 411∼1367 animals were present in six manufacturing beef batches. These estimates are informative as a reference for improving recall processes and tracing finished meat products back to source.

An Integer Batch Scheduling Model for a Single Machine with Simultaneous Learning and Deterioration Effects to Minimize Total Actual Flow Time

Science.gov (United States)

Yusriski, R.; Sukoyo; Samadhi, T. M. A. A.; Halim, A. H.

2016-02-01

In the manufacturing industry, several identical parts can be processed in batches, and setup time is needed between two consecutive batches. Since the processing times of batches are not always fixed during a scheduling period due to learning and deterioration effects, this research deals with batch scheduling problems with simultaneous learning and deterioration effects. The objective is to minimize total actual flow time, defined as a time interval between the arrival of all parts at the shop and their common due date. The decision variables are the number of batches, integer batch sizes, and the sequence of the resulting batches. This research proposes a heuristic algorithm based on the Lagrange Relaxation. The effectiveness of the proposed algorithm is determined by comparing the resulting solutions of the algorithm to the respective optimal solution obtained from the enumeration method. Numerical experience results show that the average of difference among the solutions is 0.05%.

An Integer Batch Scheduling Model for a Single Machine with Simultaneous Learning and Deterioration Effects to Minimize Total Actual Flow Time

International Nuclear Information System (INIS)

Yusriski, R; Sukoyo; Samadhi, T M A A; Halim, A H

2016-01-01

In the manufacturing industry, several identical parts can be processed in batches, and setup time is needed between two consecutive batches. Since the processing times of batches are not always fixed during a scheduling period due to learning and deterioration effects, this research deals with batch scheduling problems with simultaneous learning and deterioration effects. The objective is to minimize total actual flow time, defined as a time interval between the arrival of all parts at the shop and their common due date. The decision variables are the number of batches, integer batch sizes, and the sequence of the resulting batches. This research proposes a heuristic algorithm based on the Lagrange Relaxation. The effectiveness of the proposed algorithm is determined by comparing the resulting solutions of the algorithm to the respective optimal solution obtained from the enumeration method. Numerical experience results show that the average of difference among the solutions is 0.05%. (paper)

Modelling the drying kinetics of green peas in a solar dryer and under open sun

Energy Technology Data Exchange (ETDEWEB)

Sunil [Department of Mechanical Engineering, BRCM CET Bahal, Haryana–127028 (India); Varun [Department of Mechanical Engineering, NIT Hamirpur, (H.P.)–177005 (India); Sharma, Naveen [Department of Mechanical and Industrial Engineering, IITR, (U.K.)–247667 (India)

2013-07-01

The drying kinetics of green peas was investigated in an indirect solar dryer and under open sun. The entire drying process took place exclusively in falling rate period. The constant rate period was absent from the drying curves. The rehydration capacity was also determined for peas dried in solar dryer and under open sun. The rehydration capacity of solar dried peas was found higher than open sun dried peas. The drying data obtained from experiments were fitted to eight different mathematical models. The performance of these models was examined by comparing the coefficient of correlation (R2), sum of squares error (SSE), mean squared error (MSE) and root mean square error (RMSE) between observed and predicted values of moisture ratios. Among these models, the thin layer drying model developed by Page showed good agreement with the data obtained from experiments for bottom tray. The Midilli et al. model has shown better fit to the experimental data for top tray and open sun than other models.

Analysis of heat recovery from a spray dryer by recirculation of exhaust air

International Nuclear Information System (INIS)

Golman, Boris; Julklang, Wittaya

2014-01-01

Highlights: • We study a spray dryer with heat recovery by partial recirculation of exhaust air. • We examine effects of process parameters on energy efficiency and energy savings. • Decreasing drying air temperature and flow rate will increase energy efficiency. • Increasing recirculation ratio and slurry feed rate will increase energy efficiency. - Abstract: Model simulations were employed to investigate the influences of process parameters on the energy recovery in spray drying process that partially recycle the exhaust drying gas. The energy efficiency and energy saving were studied for various values of recirculation ratios with respect to the temperature and flow rate of the drying air, slurry feed rate and concentration of slurry in spray drying of advanced ceramic materials. As a result, significant gains in energy efficiency and energy saving were obtained for a spray drying system with high recirculation ratio of exhaust air. The high slurry feed rate and the low slurry concentration, inlet drying air temperature and drying air flow rate enhanced the energy efficiency of spray drying system. However, the high energy saving was obtained in spray dryers operating at low slurry feed rate and high slurry concentration

Kinetic study of batch and fed-batch enzymatic saccharification of pretreated substrate and subsequent fermentation to ethanol

Directory of Open Access Journals (Sweden)

Gupta Rishi

2012-03-01

Full Text Available Abstract Background Enzymatic hydrolysis, the rate limiting step in the process development for biofuel, is always hampered by its low sugar concentration. High solid enzymatic saccharification could solve this problem but has several other drawbacks such as low rate of reaction. In the present study we have attempted to enhance the concentration of sugars in enzymatic hydrolysate of delignified Prosopis juliflora, using a fed-batch enzymatic hydrolysis approach. Results The enzymatic hydrolysis was carried out at elevated solid loading up to 20% (w/v and a comparison kinetics of batch and fed-batch enzymatic hydrolysis was carried out using kinetic regimes. Under batch mode, the actual sugar concentration values at 20% initial substrate consistency were found deviated from the predicted values and the maximum sugar concentration obtained was 80.78 g/L. Fed-batch strategy was implemented to enhance the final sugar concentration to 127 g/L. The batch and fed-batch enzymatic hydrolysates were fermented with Saccharomyces cerevisiae and ethanol production of 34.78 g/L and 52.83 g/L, respectively, were achieved. Furthermore, model simulations showed that higher insoluble solids in the feed resulted in both smaller reactor volume and shorter residence time. Conclusion Fed-batch enzymatic hydrolysis is an efficient procedure for enhancing the sugar concentration in the hydrolysate. Restricting the process to suitable kinetic regimes could result in higher conversion rates.

Kinetic study of batch and fed-batch enzymatic saccharification of pretreated substrate and subsequent fermentation to ethanol

Science.gov (United States)

2012-01-01

Background Enzymatic hydrolysis, the rate limiting step in the process development for biofuel, is always hampered by its low sugar concentration. High solid enzymatic saccharification could solve this problem but has several other drawbacks such as low rate of reaction. In the present study we have attempted to enhance the concentration of sugars in enzymatic hydrolysate of delignified Prosopis juliflora, using a fed-batch enzymatic hydrolysis approach. Results The enzymatic hydrolysis was carried out at elevated solid loading up to 20% (w/v) and a comparison kinetics of batch and fed-batch enzymatic hydrolysis was carried out using kinetic regimes. Under batch mode, the actual sugar concentration values at 20% initial substrate consistency were found deviated from the predicted values and the maximum sugar concentration obtained was 80.78 g/L. Fed-batch strategy was implemented to enhance the final sugar concentration to 127 g/L. The batch and fed-batch enzymatic hydrolysates were fermented with Saccharomyces cerevisiae and ethanol production of 34.78 g/L and 52.83 g/L, respectively, were achieved. Furthermore, model simulations showed that higher insoluble solids in the feed resulted in both smaller reactor volume and shorter residence time. Conclusion Fed-batch enzymatic hydrolysis is an efficient procedure for enhancing the sugar concentration in the hydrolysate. Restricting the process to suitable kinetic regimes could result in higher conversion rates. PMID:22433563

BATCH-GE: Batch analysis of Next-Generation Sequencing data for genome editing assessment

Science.gov (United States)

Boel, Annekatrien; Steyaert, Woutert; De Rocker, Nina; Menten, Björn; Callewaert, Bert; De Paepe, Anne; Coucke, Paul; Willaert, Andy

2016-01-01

Targeted mutagenesis by the CRISPR/Cas9 system is currently revolutionizing genetics. The ease of this technique has enabled genome engineering in-vitro and in a range of model organisms and has pushed experimental dimensions to unprecedented proportions. Due to its tremendous progress in terms of speed, read length, throughput and cost, Next-Generation Sequencing (NGS) has been increasingly used for the analysis of CRISPR/Cas9 genome editing experiments. However, the current tools for genome editing assessment lack flexibility and fall short in the analysis of large amounts of NGS data. Therefore, we designed BATCH-GE, an easy-to-use bioinformatics tool for batch analysis of NGS-generated genome editing data, available from https://github.com/WouterSteyaert/BATCH-GE.git. BATCH-GE detects and reports indel mutations and other precise genome editing events and calculates the corresponding mutagenesis efficiencies for a large number of samples in parallel. Furthermore, this new tool provides flexibility by allowing the user to adapt a number of input variables. The performance of BATCH-GE was evaluated in two genome editing experiments, aiming to generate knock-out and knock-in zebrafish mutants. This tool will not only contribute to the evaluation of CRISPR/Cas9-based experiments, but will be of use in any genome editing experiment and has the ability to analyze data from every organism with a sequenced genome. PMID:27461955

The progress of test and study for steam dryer in vertical steam generator

International Nuclear Information System (INIS)

Ding Xunshen

1993-01-01

Constructions, tests and test results are reviewed for three types of steam generator dryer that are concentric vertical corrugated separator, centrifugal conic separator and chevron separator. The last type is considered as the best one in comparison, which has been applied to Qinshan 300 MW steam generator. A number of pertinent remarks to draining scheme, hydraulic loss reduction, and conduct of test are given based on experiences

Temperature and energy consumption for clothing dryer; Temperatura e consumo de energia em secadora de vestuario

Energy Technology Data Exchange (ETDEWEB)

Ribeiro, Jefferson Almeida; Magalhaes Filho, Paulo [UNESP, Guaratingueta, SP (Brazil). Faculdade de Engenharia. Dept. de Energia]. E-mail: pfilho@feg.unesp.br

2000-07-01

The cloth dehumidification is done by hot air circulation through it in dryers. The air circulation is done by a fan, run by an electrical motor, and the air temperature raise, which goes through the cloths aiming their moisture dragging, is gotten by the heat dissipation from electrical resistance. This work shows the results of an experimental modeling, examining the behavior of several kinds of cloth in a vertical suspense-type dryer, such as: polyester, cotton-spandex, flannel, blue-jeans and viscose rayon. It was analyzed the behavior of the moisture content in these cloths related to controlled-temperature-air flows, determining the needed heat to reach the required drying standards. The drying device fans were tested for the determination of their flow rate and energy consumption, establishing a flow rate versus consumption relationship. Comparative results among the various kinds of cloths are presented. (author)

Removal of SO2 and NO/sub x/ from flue gas by means of a spray dryer/electron beam combination: a feasibility study

International Nuclear Information System (INIS)

Helfritch, D.J.; Feldman, P.L.; Ray, A.B.; Morgan, J.R.; Hildreth, G.A.

1982-04-01

This study examines the feasibility of adding an electron beam between the spray dryer and the fabric filter of dry scrubber flue gas desulfurization (FGD) systems. The beam promises effective removal of nitrogen oxides (NO/sub x/) and sulfur dioxide (SO 2 ), even at higher coal-sulfur levels than usually economic for dry scrubbers. The beam excites gas molecules, promoting reactions that convert SO 2 and NO/sub x/ to acids that then react with calcium compounds and are removed by the filter. Concerns examined here are feasibility and waste disposal. The cost findings are promising for both manufacture and operation. The system uses commercially available components. The relatively low temperatures and high humidity downstream of the spray dryer favor economic beam operation. The beam removes SO 2 , so the dryer can be run for economy, not high removal. The beam's incidental heating effect reduces reheat cost. Safe landfilling of the nitrate-rich waste appears practical, with leachate carrying no more nitrate than natural rain and dustfall. We expect natural pozzolanic reactions between alumina-silica compounds in the fly ash and lime compounds from the spray dryer to form an impermeable concrete-like material within 10 days after landfilling. Dry scrubber with electron beam appears competitive with commercial FGD systems, and we recommend a pilot scale operation

Medication waste reduction in pediatric pharmacy batch processes.

Science.gov (United States)

Toerper, Matthew F; Veltri, Michael A; Hamrock, Eric; Mollenkopf, Nicole L; Holt, Kristen; Levin, Scott

2014-04-01

To inform pediatric cart-fill batch scheduling for reductions in pharmaceutical waste using a case study and simulation analysis. A pre and post intervention and simulation analysis was conducted during 3 months at a 205-bed children's center. An algorithm was developed to detect wasted medication based on time-stamped computerized provider order entry information. The algorithm was used to quantify pharmaceutical waste and associated costs for both preintervention (1 batch per day) and postintervention (3 batches per day) schedules. Further, simulation was used to systematically test 108 batch schedules outlining general characteristics that have an impact on the likelihood for waste. Switching from a 1-batch-per-day to a 3-batch-per-day schedule resulted in a 31.3% decrease in pharmaceutical waste (28.7% to 19.7%) and annual cost savings of $183,380. Simulation results demonstrate how increasing batch frequency facilitates a more just-in-time process that reduces waste. The most substantial gains are realized by shifting from a schedule of 1 batch per day to at least 2 batches per day. The simulation exhibits how waste reduction is also achievable by avoiding batch preparation during daily time periods where medication administration or medication discontinuations are frequent. Last, the simulation was used to show how reducing batch preparation time per batch provides some, albeit minimal, opportunity to decrease waste. The case study and simulation analysis demonstrate characteristics of batch scheduling that may support pediatric pharmacy managers in redesign toward minimizing pharmaceutical waste.

Nanoparticles by spray drying using innovative new technology: the Büchi nano spray dryer B-90.

Science.gov (United States)

Li, Xiang; Anton, Nicolas; Arpagaus, Cordin; Belleteix, Fabrice; Vandamme, Thierry F

2010-10-15

Spray drying technology is widely known and used to transform liquids (solutions, emulsions, suspension, slurries, pastes or even melts) into solid powders. Its main applications are found in the food, chemical and materials industries to enhance ingredient conservation, particle properties, powder handling and storage etc. However, spray drying can also be used for specific applications in the formulation of pharmaceuticals for drug delivery (e.g. particles for pulmonary delivery). Büchi is a reference in the development of spray drying technology, notably for laboratory scale devices. This study presents the Nano Spray Dryer B-90, a revolutionary new sprayer developed by Büchi, use of which can lower the size of the produced dried particles by an order of magnitude attaining submicron sizes. In this paper, results are presented with a panel of five representative polymeric wall materials (arabic gum, whey protein, polyvinyl alcohol, modified starch, and maltodextrin) and the potentials to encapsulate nano-emulsions, or to formulate nano-crystals (e.g. from furosemide) are also shown. Copyright © 2010 Elsevier B.V. All rights reserved.

Experimental investigation on energy and exergy analysis of coriander (Coriadrum sativum L.) leaves drying in natural convection solar dryer

International Nuclear Information System (INIS)

Panwar, N.L.

2014-01-01

This study deals with thin layer drying characteristics of Coriandrum sativum L. leaves in a natural convection solar dryer. The Coriandrum sativum L. leaves were dried from a moisture content of 88% (w.b.) to 4.5% (w.b.) in 7.5 hours. The obtained drying data were fitted to eight different drying kinetics models. Of these, the model suggested by Midilli et al. [20] had the best fit with the drying behavior of Coriandrum sativum L. leaves. In addition, the thermodynamic behaviour of a solar dryer was evaluated. The energy efficiency during the study varied from 7.81 to 37.93%. The exergy efficiency of the drying process ranged between 55.35 and 79.39%. (author)

Cadmium removal using Cladophora in batch, semi-batch and flow reactors.

Science.gov (United States)

Sternberg, Steven P K; Dorn, Ryan W

2002-02-01

This study presents the results of using viable algae to remove cadmium from a synthetic wastewater. In batch and semi-batch tests, a local strain of Cladophora algae removed 80-94% of the cadmium introduced. The flow experiments that followed were conducted using non-local Cladophora parriaudii. Results showed that the alga removed only 12.7(+/-6.4)% of the cadmium introduced into the reactor. Limited removal was the result of insufficient algal quantities and poor contact between the algae and cadmium solution.

Heat transfer to immersed horizontal tubes in gas fluidized bed dryers

Energy Technology Data Exchange (ETDEWEB)

Jonassen, Ola

1999-10-01

The main objective of this study was to construct heat pump fluidized bed dryers of the FHT type with improved dewatering capacity for a given size of the dryer. The use of heat exchangers immersed in the fluidized bed drying chambers is an important part of the FHT (Fluidized Bed High Temperature Heat Pump Dryer) concept. A pilot plant FHT dryer was built and successfully tested on fish meal raw material and seaweed. The plant included two fluidized bed drying chambers with immersed heat exchangers. The gain in water vapor of the drying air through the chambers was increased up to four times that of adiabatic drying. The energy saving concept was retained as a SMER ratio of 3.5 to 4.7 was measured in the same tests. Therefore optimization of the immersed heat exchangers was considered the most important single objective for this work. The optimization study of the heat exchangers was confined to the actual operating conditions for the dryers using: (1) Bubbling gas fluidized beds were used, (2) air as the only type of fluidising gas, (3) beds at atmospheric pressure, (4) bed temperatures below 100 {sup o}C, (5) fluidized particles of Geldart classes B and D, (6) horizontal tube banks for the immersed heat exchanger, and the influence of radiation heat transfer was ignored. The heat transfer study was confined to the fluidized bed side of the heat exchanger surface. It was concluded early in this work that the bubbles play a major role in generating the particle circulation inside the bed and hence also in heat transfer. Publications describing the most important bubble induced mechanisms contributing to high rates of heat transfer were found to be limited. Therefore the first part of this study was aimed at establishing a method for locating and measuring the size and rise velocity of bubbles inside the bed. The method established through this work using differential pressure measurements from two static pressure probes was used later in the study of heat transfer

Kubernetes as a batch scheduler

OpenAIRE

Souza, Clenimar; Brito Da Rocha, Ricardo

2017-01-01

This project aims at executing a CERN batch use case using Kubernetes, in order to figure out what are the advantages and disadvantages, as well as the functionality that can be replicated or is missing. The reference for the batch system is the CERN Batch System, which uses HTCondor. Another goal of this project is to evaluate the current status of federated resources in Kubernetes, in comparison to the single-cluster API resources. Finally, the last goal of this project is to implement buil...

Operational Augmentation of Forced Circulation Type Solar Dryer System Using CFD Analysis

OpenAIRE

Atul Patel; Gaurav Patel

2014-01-01

Solar drying is basically heat and mass transfer process in which the liquid water from the surface and the vapour removed by draft. The efficiency of a solar drying system is affected by the properties of drying materials.e.g. size, shape and geometry as well as ambient conditions. In this research article, the authors have done the CFD analysis of a Forced Circulation type Solar Dryer used conventionally for dehydrating vegetables and fruits. Using CFD analysis, the limiting...

BatchJS: Implementing Batches in JavaScript

NARCIS (Netherlands)

D. Kasemier

2014-01-01

htmlabstractNone of our popular programming languages know how to handle distribution well. Yet our programs interact more and more with each other and our data resorts in databases and web services. Batches are a new addition to languages that can finally bring native support for distribution to

Dielectric heating. Industrial applications; Chauffage dielectrique. Applications industrielles

Energy Technology Data Exchange (ETDEWEB)

Roussy, G. [Nancy-1 Univ. Henri Poincare, Dir. de Recherche 54 (France); Rochas, J.F. [Societe Sairem, 75 - Paris (France); Oberlin, C. [Electricite de France (EDF), Div. de Recherche, 75 - Paris (France)

2003-11-01

The heating of insulating or badly power conducting products using high frequency (HF) electromagnetic waves and microwaves (MW) is used in several industrial applications. This article presents some examples of conventional or recent applications of dielectric heating in the industry: 1 - selection criteria between HF and MW heating systems; 2 - HF applications: traditional applications (wood forming and sticking, welding of thermoplastic materials, drying of textile materials, correction of the humidity profile in the paper industry, end-baking of biscuits in the food industry), recent applications (over-moulding of automotive glazing materials, gluing and moulding of plastic parts in the automotive industry, drying of the coating of textile ropes), innovative applications; 3 - microwave applications: traditional applications (moderating of frozen meat by 915 MHz microwaves, drying of coatings on polystyrene or sand core models for foundry, pre-vulcanization of rubber sections, 2450 MHz pasteurization of pumpable products with morsels), examples of recent applications (continuous dehydration in vacuum, MW assisted granulator-dryers in the pharmaceutical industry, decontamination of hospital wastes), examples of innovative applications in the chemical sector, applications in progress; 4 - conclusion. (J.S.)

Batch-to-batch uniformity of bacterial community succession and flavor formation in the fermentation of Zhenjiang aromatic vinegar.

Science.gov (United States)

Wang, Zong-Min; Lu, Zhen-Ming; Yu, Yong-Jian; Li, Guo-Quan; Shi, Jin-Song; Xu, Zheng-Hong

2015-09-01

Solid-state fermentation of traditional Chinese vinegar is a mixed-culture refreshment process that proceeds for many centuries without spoilage. Here, we investigated bacterial community succession and flavor formation in three batches of Zhenjiang aromatic vinegar using pyrosequencing and metabolomics approaches. Temporal patterns of bacterial succession in the Pei (solid-state vinegar culture) showed no significant difference (P > 0.05) among three batches of fermentation. In all the batches investigated, the average number of community operational taxonomic units (OTUs) decreased dramatically from 119 ± 11 on day 1 to 48 ± 16 on day 3, and then maintained in the range of 61 ± 9 from day 5 to the end of fermentation. We confirmed that, within a batch of fermentation process, the patterns of bacterial diversity between the starter (took from the last batch of vinegar culture on day 7) and the Pei on day 7 were similar (90%). The relative abundance dynamics of two dominant members, Lactobacillus and Acetobacter, showed high correlation (coefficient as 0.90 and 0.98 respectively) among different batches. Furthermore, statistical analysis revealed dynamics of 16 main flavor metabolites were stable among different batches. The findings validate the batch-to-batch uniformity of bacterial community succession and flavor formation accounts for the quality of Zhenjiang aromatic vinegar. Based on our understanding, this is the first study helps to explain the rationality of age-old artistry from a scientific perspective. Copyright © 2015 Elsevier Ltd. All rights reserved.

Production of ethanol in batch and fed-batch fermentation of soluble sugar

International Nuclear Information System (INIS)

Chaudhary, M.Y.; Shah, M.A.; Shah, F.H.

1991-01-01

Keeping in view of the demand and need for alternate energy source, especially liquid fuels and the availability of raw materials in Pakistan, we have carried out biochemical and technological studies for ethanol through fermentation of renewable substrates. Molasses and sugar cane have been used as substrate for yeast fermentation. Selected yeast were used in both batch and semi continuous fermentation of molasses. Clarified dilute molasses were fermented with different strains of Saccharomyces cerevisiae. Ethanol concentration after 64 hours batch fermentation reached 9.4% with 90% yield based on sugar content. During feed batch system similar results were obtained after a fermentation cycle of 48 hours resulting in higher productivity. Similarly carbohydrates in fruit juices and hydro lysates of biomass can be economically fermented to ethanol to be used as feed stock for other chemicals. (author)

Batch-batch stable microbial community in the traditional fermentation process of huyumei broad bean pastes.

Science.gov (United States)

Zhu, Linjiang; Fan, Zihao; Kuai, Hui; Li, Qi

2017-09-01

During natural fermentation processes, a characteristic microbial community structure (MCS) is naturally formed, and it is interesting to know about its batch-batch stability. This issue was explored in a traditional semi-solid-state fermentation process of huyumei, a Chinese broad bean paste product. The results showed that this MCS mainly contained four aerobic Bacillus species (8 log CFU per g), including B. subtilis, B. amyloliquefaciens, B. methylotrophicus, and B. tequilensis, and the facultative anaerobe B. cereus with a low concentration (4 log CFU per g), besides a very small amount of the yeast Zygosaccharomyces rouxii (2 log CFU per g). The dynamic change of the MCS in the brine fermentation process showed that the abundance of dominant species varied within a small range, and in the beginning of process the growth of lactic acid bacteria was inhibited and Staphylococcus spp. lost its viability. Also, the MCS and its dynamic change were proved to be highly reproducible among seven batches of fermentation. Therefore, the MCS naturally and stably forms between different batches of the traditional semi-solid-state fermentation of huyumei. Revealing microbial community structure and its batch-batch stability is helpful for understanding the mechanisms of community formation and flavour production in a traditional fermentation. This issue in a traditional semi-solid-state fermentation of huyumei broad bean paste was firstly explored. This fermentation process was revealed to be dominated by a high concentration of four aerobic species of Bacillus, a low concentration of B. cereus and a small amount of Zygosaccharomyces rouxii. Lactic acid bacteria and Staphylococcus spp. lost its viability at the beginning of fermentation. Such the community structure was proved to be highly reproducible among seven batches. © 2017 The Society for Applied Microbiology.

Behavior of a portable solar dryer for pineapple fiber Comportamento de um secador solar para fibras de abacaxi

Directory of Open Access Journals (Sweden)

Róger Moya

2012-12-01

Full Text Available In Costa Rica, there has been a growing interest to use pineapple fiber from plant, for which current processes need to be improved or new processes need to be developed, with emphasis on drying methods. This work presents the design and evaluation of the behavior of a prototype portable solar dryer in four sites of Costa Rica. The design describes the main parts of the dryer, as well as how they were constructed. The behavior was evaluated according to temperature and relative humidity inside e outside the chamber, and the influence of direct and indirect solar radiation. In order to achieve improved dryer efficiency, a dehumidifier was used to control relative humidity, and a heating system was implemented during the hours of low temperature, low solar radiation and high relative humidity. Based on drying time, final moisture content of fibers of pineapple leaves from plant, and the varying hours when fibers were put to dry, the evaluation of the dryer revealed that the best fiber-drying interval is from 6h00 to 14h00, and after that, it is convenient to inject hot air and use a dehumidifier in the dryer in order to increase its efficiency.Na Costa Rica, o interesse pelo uso da fibra proveniente da folha de abacaxizeiro. Tem almentado e essa atividade precisa de melhoramento ou implementação de novos processos para alcançar maior eficiência, principalmente na secagem da fibra. O presente trabalho apresenta o design e comportamento de uma protótipo portátil de secadora solar em 4 sites geográficos da Costa Rica. Estão descritas as principais partes do secador, bem como a metodologia de construção. O comportamento foi avaliado de acordo com a temperatura e umidade relativa interna e externa da câmara e a influencia da radiação direta e indireta. Com a finalidade de melhorar a eficiência da secadora, foi usado um desumidificador para controlar a umidade relativa e ainda um sistema de aquecimento durante as horas de baixa temperatura

Aging and service wear of air compressors and dryers in nuclear power plants

International Nuclear Information System (INIS)

Moyers, J.C.

1989-01-01

Compressed air systems and their associated compressors and dryers as incorporated in LWR power plants usually are not classified as safety related systems and components because their continued operation is not required to bring the plant to a safe shutdown condition. However, control air is a vital requirement for maintaining stable plant operation and its loss often results in a reactor trip and, on occasion, the actuation of engineered safety feature systems. Concerns caused by repeated instances of failures in air systems resulted in the high-priority ranking of Generic Issue No. 43, ''Reliability of Air Systems'' by the NRC. In support of the Nuclear Plant Aging Research (NPAR) Program, the Oak Ridge National Laboratory is carrying out a Phase I aging assessment of air compressors and dryers used in LWR power plants. The objectives of this study include: (1) determination of the types and ratings of equipment utilized in typical plants; (2) identification of aging and service wear stressors imposed on the machines; (3) evaluation of operating experience with the machines; (4) comparison of user and manufacturer-recommended inspection, surveillance, and monitoring (ISM) methods; and (5) the identification of any improved ISM methods that might lead to longer, more reliable, service. 2 refs

A fast approach to determine a fed batch feeding profile for recombinant Pichia pastoris strains

Directory of Open Access Journals (Sweden)

Herwig Christoph

2011-10-01

Full Text Available Abstract Background The microorganism Pichia pastoris is a commonly used microbial host for the expression of recombinant proteins in biotechnology and biopharmaceutical industry. To speed up process development, a fast methodology to determine strain characteristic parameters, which are needed to subsequently set up fed batch feeding profiles, is required. Results Here, we show the general applicability of a novel approach to quantify a certain minimal set of bioprocess-relevant parameters, i.e. the adaptation time of the culture to methanol, the specific substrate uptake rate during the adaptation phase and the maximum specific substrate uptake rate, based on fast and easy-to-do batch cultivations with repeated methanol pulses in a batch culture. A detailed analysis of the adaptation of different P. pastoris strains to methanol was conducted and revealed that each strain showed very different characteristics during adaptation, illustrating the need of individual screenings for an optimal parameter definition during this phase. Based on the results obtained in batch cultivations, dynamic feeding profiles based on the specific substrate uptake rate were employed for different P. pastoris strains. In these experiments the maximum specific substrate uptake rate, which had been defined in batch experiments, also represented the upper limit of methanol uptake, underlining the validity of the determined process-relevant parameters and the overall experimental strategy. Conclusion In this study, we show that a fast approach to determine a minimal set of strain characteristic parameters based on easy-to-do batch cultivations with methanol pulses is generally applicable for different P. pastoris strains and that dynamic fed batch strategies can be designed on the specific substrate uptake rate without running the risk of methanol accumulation.

Multi-objective optimization of glycopeptide antibiotic production in batch and fed batch processes

DEFF Research Database (Denmark)

Maiti, Soumen K.; Eliasson Lantz, Anna; Bhushan, Mani

2011-01-01

batch operations using process model for Amycolatopsis balhimycina, a glycopeptide antibiotic producer. This resulted in a set of several pareto optimal solutions with the two objectives ranging from (0.75gl−1, 3.97g$-1) to (0.44gl−1, 5.19g$-1) for batch and from (1.5gl−1, 5.46g$-1) to (1.1gl−1, 6.34g...

Simulation of Feedforward-Feedback Control of Dissolved Oxygen of Microbial Repeated Fed-batch Culture

Directory of Open Access Journals (Sweden)

Ling Gao

2016-09-01

Full Text Available Fed-batch culture is often used in industry, and dissolved oxygen (DO concentration control is important in fermentation process control. DO control is often applied by using feedback (FB control strategy. But, feedforward-feedback (FF-FB control has the advantage in dealing with the time-varying characteristics resulted from the cell growth during the fermentation process. Mathematical modeling and computer simulation is a useful tool in analysis of the control system.  In this research, the FF-FB DO control and FB substrate control of repeated fed-batch culture process is modeled and simulated. The results showed the feasibility of the control strategy. These results are useful for control system development and process analyses and optimization.

Effect of inoculum-substrate ratio on acclimatization of pharmaceutical effluent in an anaerobic batch reactor.

Science.gov (United States)

Muruganandam, B; Saravanane, R; Lavanya, M; Sivacoumar, R

2008-07-01

Anaerobic treatment has gained tremendous success over the past two decades for treatment of industrial effluents. Over the past 30 years, the popularity of anaerobic wastewater treatment has increased as public utilities and industries have utilized its considerable benefits. Low biomass production, row nutrient requirements and the energy production in terms of methane yield are the significant advantages over aerobic treatment process. Due to the disadvantages reported in the earlier investigations, during the past decade, anaerobic biotechnology now seems to become a stable process technology in respect of generating a high quality effluent. The objective of the present experimental study was to compare the biodegradability of recalcitrant effluent (pharmaceutical effluent) for various inoculum-substrate ratios. The batch experiments were conducted over 6 months to get effect of ratio of inoculum-substrate on the acclimatization of pharmaceutical effluent. The tests were carried out in batch reactors, serum bottles, of volume 2000 mL and plastic canes of 10000 mL. Each inoculum was filled with a cow dung, sewage and phosphate buffer. The batch was made-up of diluted cow dung at various proportions of water and cow dung, i.e., 1:1 and 1:2 (one part of cow dung and one part of water by weight for 1:1). The bottles were incubated at ambient temperature (32 degrees C-35 degrees C). The bottles were closed tightly so that the anaerobic condition is maintained. The samples were collected and biodegradability was measured once in four days. The bottles were carefully stirred before gas measurement. The substrate was added to a mixture of inoculum and phosphate nutrients. The variations in pH, conductivity, alkalinity, COD, TS, TVS, VSS, and VFA were measured for batch process. The biogas productivity was calculated for various batches of inoculum-substrate addition and conclusions were drawn for expressing the biodegradability of pharmaceutical effluent on

Design of two-column batch-to-batch recirculation to enhance performance in ion-exchange chromatography.

Science.gov (United States)

Persson, Oliver; Andersson, Niklas; Nilsson, Bernt

2018-01-05

Preparative liquid chromatography is a separation technique widely used in the manufacturing of fine chemicals and pharmaceuticals. A major drawback of traditional single-column batch chromatography step is the trade-off between product purity and process performance. Recirculation of impure product can be utilized to make the trade-off more favorable. The aim of the present study was to investigate the usage of a two-column batch-to-batch recirculation process step to increase the performance compared to single-column batch chromatography at a high purity requirement. The separation of a ternary protein mixture on ion-exchange chromatography columns was used to evaluate the proposed process. The investigation used modelling and simulation of the process step, experimental validation and optimization of the simulated process. In the presented case the yield increases from 45.4% to 93.6% and the productivity increases 3.4 times compared to the performance of a batch run for a nominal case. A rapid concentration build-up product can be seen during the first cycles, before the process reaches a cyclic steady-state with reoccurring concentration profiles. The optimization of the simulation model predicts that the recirculated salt can be used as a flying start of the elution, which would enhance the process performance. The proposed process is more complex than a batch process, but may improve the separation performance, especially while operating at cyclic steady-state. The recirculation of impure fractions reduces the product losses and ensures separation of product to a high degree of purity. Copyright © 2017 Elsevier B.V. All rights reserved.

Fast Batch Production of High-Quality Graphene Films in a Sealed Thermal Molecular Movement System.

Science.gov (United States)

Xu, Jianbao; Hu, Junxiong; Li, Qi; Wang, Rubing; Li, Weiwei; Guo, Yufen; Zhu, Yongbo; Liu, Fengkui; Ullah, Zaka; Dong, Guocai; Zeng, Zhongming; Liu, Liwei

2017-07-01

Chemical vapor deposition (CVD) growth of high-quality graphene has emerged as the most promising technique in terms of its integrated manufacturing. However, there lacks a controllable growth method for producing high-quality and a large-quantity graphene films, simultaneously, at a fast growth rate, regardless of roll-to-roll (R2R) or batch-to-batch (B2B) methods. Here, a stationary-atmospheric-pressure CVD (SAPCVD) system based on thermal molecular movement, which enables fast B2B growth of continuous and uniform graphene films on tens of stacked Cu(111) foils, with a growth rate of 1.5 µm s -1 , is demonstrated. The monolayer graphene of batch production is found to nucleate from arrays of well-aligned domains, and the films possess few defects and exhibit high carrier mobility up to 6944 cm 2 V -1 s -1 at room temperature. The results indicate that the SAPCVD system combined with single-domain Cu(111) substrates makes it possible to realize fast batch-growth of high-quality graphene films, which opens up enormous opportunities to use this unique 2D material for industrial device applications. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

High cell density fed-batch fermentations for lipase production: feeding strategies and oxygen transfer.

Science.gov (United States)

Salehmin, M N I; Annuar, M S M; Chisti, Y

2013-11-01

This review is focused on the production of microbial lipases by high cell density fermentation. Lipases are among the most widely used of the enzyme catalysts. Although lipases are produced by animals and plants, industrial lipases are sourced almost exclusively from microorganisms. Many of the commercial lipases are produced using recombinant species. Microbial lipases are mostly produced by batch and fed-batch fermentation. Lipases are generally secreted by the cell into the extracellular environment. Thus, a crude preparation of lipases can be obtained by removing the microbial cells from the fermentation broth. This crude cell-free broth may be further concentrated and used as is, or lipases may be purified from it to various levels. For many large volume applications, lipases must be produced at extremely low cost. High cell density fermentation is a promising method for low-cost production: it allows a high concentration of the biomass and the enzyme to be attained rapidly and this eases the downstream recovery of the enzyme. High density fermentation enhances enzyme productivity compared with the traditional submerged culture batch fermentation. In production of enzymes, a high cell density is generally achieved through fed-batch operation, not through perfusion culture which is cumbersome. The feeding strategies used in fed-batch fermentations for producing lipases and the implications of these strategies are discussed. Most lipase-producing microbial fermentations require oxygen. Oxygen transfer in such fermentations is discussed.

7 CFR 58.728 - Cooking the batch.

Science.gov (United States)

2010-01-01

... 7 Agriculture 3 2010-01-01 2010-01-01 false Cooking the batch. 58.728 Section 58.728 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards... Procedures § 58.728 Cooking the batch. Each batch of cheese within the cooker, including the optional...

NGBAuth - Next Generation Batch Authentication for long running batch jobs.

CERN Document Server

Juto, Zakarias

2015-01-01

This document describes the prototyping of a new solution for the CERN batch authentication of long running jobs. While the job submission requires valid user credentials, these have to be renewed due to long queuing and execution times. Described within is a new system which will guarantee a similar level of security as the old LSFAuth while simplifying the implementation and the overall architecture. The new system is being built on solid, streamlined and tested components (notably OpenSSL) and a priority has been to make it more generic in order to facilitate the evolution of the current system such as for the expected migration from LSF to Condor as backend batch system.

Ultrasound Assisted Particle Size Control by Continuous Seed Generation and Batch Growth

OpenAIRE

Jordens, Jeroen; Canini, Enio; Gielen, Bjorn; Van Gerven, Tom; Braeken, Leen

2017-01-01

Controlling particle size is essential for crystal quality in the chemical and pharmaceutical industry. Several articles illustrate the potential of ultrasound to tune this particle size during the crystallization process. This paper investigates how ultrasound can control the particle size distribution (PSD) of acetaminophen crystals by continuous seed generation in a tubular crystallizer followed by batch growth. It is demonstrated that the supersaturation ratio at which ultrasound starts s...

Performance of A Horizontal Cylinder Type Rotary Dryer for Drying Process ofOrganic Compost from Solid Waste Cocoa Pod

Directory of Open Access Journals (Sweden)

Sukrisno Widyotomo

2008-07-01

Full Text Available Cocoa pod husk is the bigest component of cocoa pod, about 70% of total ht of mature pod, and to potentially used as organic compost source. Poten tial solid waste of cocoa pod husk from a cocoa processing centre is about 15— 22 m3/ha/year. A cocoa plantation needs about 20—30 ton/ha/year of organic matters. One of important steps in compos processing technology of cocoa pod solid waste is drying process. Organic compost with 20% moisture content is more easy in handling, application, storage and distribution. Indonesian Coffee and Cocoa Research Institute has designed and tested a horizontal cylinder type rotary dryer for drying process of organic compos from solid waste cocoa pod with kerosene burner as energy sources. The objective of this research is to study performance of a horizontal cylinder type rotary dryer using kerosene burner as energy source for drying process of organic compost from solid waste cocoa pod. The material used was solid waste cocoa pod with 70—75% moisture content (wet basis, 70% size particle larger than 4.76 mm, and 30% size particle less than 4.76 mm, 690—695 kg/m3 bulk density. Drying process temperatures treatment were 60OC, 80OC, and 100OC, and cylinder rotary speed treatments were 7 rpm, 10 rpm, dan 16 rpm. The results showed that dryer had capacity about 102—150 kg/h depend on drying temperature and cylinder rotary speed. Optimum operation condition at 100OC drying temperature, and 10 rpm cylinder rotary speed with drying time to reach final moisture content of 20% was 1,6 h, capacity 136,14 kg/ h, bulk density 410 kg/m3, porocity 45,15%, kerosene consumption as energy source was 2,57 l/h, and drying efficiency 68,34%. Key words : cocoa, drying, rotary dryer, compost, waste

Temperature Control System for Mushroom Dryer

Science.gov (United States)

Wibowo, I. A.; Indah, Nur; Sebayang, D.; Adam, N. H.

2018-03-01

The main problem in mushroom cultivation is the handling after the harvest. Drying is one technique to preserve the mushrooms. Traditionally, mushrooms are dried by sunshine which depends on the weather. This affects the quality of the dried mushrooms. Therefore, this paper proposes a system to provide an artificial drying for mushrooms in order to maintain their quality. The objective of the system is to control the mushroom drying process to be faster compared to the natural drying at an accurate and right temperature. A model of the mushroom dryer has been designed, built, and tested. The system comprises a chamber, heater, blower, temperature sensor and electronic control circuit. A microcontroller is used as the controller which is programmed to implement a bang-bang control that regulates the temperature of the chamber. A desired temperature is inputted as a set point of the control system. Temperature of 45 °C is chosen as the operational drying temperature. Several tests have been carried out to examine the performance of the system including drying speed, the effects of ambient conditions, and the effects of mushroom size. The results show that the system can satisfy the objective.

75 FR 37593 - Energy Conservation Program for Consumer Products: Test Procedures for Clothes Dryers and Room...

Science.gov (United States)

2010-06-29

... docket number EERE-2008-BT-TP-0010 and/or RIN 1904-AC02 in the subject line of the message. 3. Mail: Ms... DOE clothes washer test procedure), which is assumed to proportionally impact dryer load sizes. DOE... noted that IEC Standard 62087 specifies methods of measuring the power consumption of TV receivers...

Radiation Treatment for Recycling of Industrial Wastewater for Industrial Usage - Biological and Irradiation Treatment of Mix Industrial Wastewater in Flood Mitigation Pond at Prai Industrial Zones

Energy Technology Data Exchange (ETDEWEB)

Bakar, Khomsaton Abu; Sharif, Jamaliah; Selambakkanu, Sarala; Ming, Ting Teo; Isnin, Natsha; Osman, Hasnul Nizam; Azmi, Khasmidatul Akma M.K; Dahlan, Khairul Zaman Hj Mohd; Yahya, Nasehir khan Em [Malaysian Nuclear Agency (Nuclear Malaysia), Bangi, 43000 Kajang, Selangor (Malaysia)

2012-07-01

In this research, activated sludge system and E-Beam was used to treat mixed industrial waste water from mitigation pond A. The objectives are to study the effect of hydraulic retention time (HRT) in activated sludge and effect of absorbed dose, current and energy to the characteristic of mix industrial wastewater and Di(2-ethylhexyl) phthalate(DEHP) added in the wastewater. DEPH is a type of plasticizer and quantified by GC-MS. Microbe identification in activated sludge was also carried out in this study. At 48hrs HRT, percentage reduction for COD, color, suspended solid were 62.3%, 36.7% and 67.1% respectively. While at 24hrs HRT, COD, color and suspended solid were reduce by 26.0%, 14.9% and 61.3% respectively. Microbial analysis showed six bacteria present in the activated sludge based on 16SrRNA gene sequences. Mixed industrial wastewater was irradiated using electron beam at 1Mev, 5mA and 10mA in a batch system with 3, 6, 8,10 and 12kGy doses. COD, color and suspended solid reduced with the increasing of absorbed dose. Mixed industrial wastewater added with DEPH in the second batch was irradiated with dose up to 300kGy. Concentration of DEHP also reduced with increasing of dose and more effectively decreased in acidic and aerated condition. (author)

Radiation Treatment for Recycling of Industrial Wastewater for Industrial Usage - Biological and Irradiation Treatment of Mix Industrial Wastewater in Flood Mitigation Pond at Prai Industrial Zones

International Nuclear Information System (INIS)

Bakar, Khomsaton Abu; Sharif, Jamaliah; Selambakkanu, Sarala; Ming, Ting Teo; Isnin, Natsha; Osman, Hasnul Nizam; Azmi, Khasmidatul Akma M.K; Dahlan, Khairul Zaman Hj Mohd; Yahya, Nasehir khan Em

2012-01-01

In this research, activated sludge system and E-Beam was used to treat mixed industrial waste water from mitigation pond A. The objectives are to study the effect of hydraulic retention time (HRT) in activated sludge and effect of absorbed dose, current and energy to the characteristic of mix industrial wastewater and Di(2-ethylhexyl) phthalate(DEHP) added in the wastewater. DEPH is a type of plasticizer and quantified by GC-MS. Microbe identification in activated sludge was also carried out in this study. At 48hrs HRT, percentage reduction for COD, color, suspended solid were 62.3%, 36.7% and 67.1% respectively. While at 24hrs HRT, COD, color and suspended solid were reduce by 26.0%, 14.9% and 61.3% respectively. Microbial analysis showed six bacteria present in the activated sludge based on 16SrRNA gene sequences. Mixed industrial wastewater was irradiated using electron beam at 1Mev, 5mA and 10mA in a batch system with 3, 6, 8,10 and 12kGy doses. COD, color and suspended solid reduced with the increasing of absorbed dose. Mixed industrial wastewater added with DEPH in the second batch was irradiated with dose up to 300kGy. Concentration of DEHP also reduced with increasing of dose and more effectively decreased in acidic and aerated condition. (author)

Scale-up bioprocess development for production of the antibiotic valinomycin in Escherichia coli based on consistent fed-batch cultivations.

Science.gov (United States)

Li, Jian; Jaitzig, Jennifer; Lu, Ping; Süssmuth, Roderich D; Neubauer, Peter

2015-06-12

Heterologous production of natural products in Escherichia coli has emerged as an attractive strategy to obtain molecules of interest. Although technically feasible most of them are still constrained to laboratory scale production. Therefore, it is necessary to develop reasonable scale-up strategies for bioprocesses aiming at the overproduction of targeted natural products under industrial scale conditions. To this end, we used the production of the antibiotic valinomycin in E. coli as a model system for scalable bioprocess development based on consistent fed-batch cultivations. In this work, the glucose limited fed-batch strategy based on pure mineral salt medium was used throughout all scales for valinomycin production. The optimal glucose feed rate was initially detected by the use of a biocatalytically controlled glucose release (EnBase® technology) in parallel cultivations in 24-well plates with continuous monitoring of pH and dissolved oxygen. These results were confirmed in shake flasks, where the accumulation of valinomycin was highest when the specific growth rate decreased below 0.1 h(-1). This correlation was also observed for high cell density fed-batch cultivations in a lab-scale bioreactor. The bioreactor fermentation produced valinomycin with titers of more than 2 mg L(-1) based on the feeding of a concentrated glucose solution. Valinomycin production was not affected by oscillating conditions (i.e. glucose and oxygen) in a scale-down two-compartment reactor, which could mimic similar situations in industrial bioreactors, suggesting that the process is very robust and a scaling of the process to a larger industrial scale appears a realistic scenario. Valinomycin production was scaled up from mL volumes to 10 L with consistent use of the fed-batch technology. This work presents a robust and reliable approach for scalable bioprocess development and represents an example for the consistent development of a process for a heterologously expressed natural

Heat transfer to immersed horizontal tubes in gas fluidized bed dryers

Energy Technology Data Exchange (ETDEWEB)

Jonassen, Ola

1999-07-01

The main objective of this study was to construct heat pump fluidized bed dryers of the FHT type with improved dewatering capacity for a given size of the dryer. The use of heat exchangers immersed in the fluidized bed drying chambers is an important part of the FHT (Fluidized Bed High Temperature Heat Pump Dryer) concept. A pilot plant FHT dryer was built and successfully tested on fish meal raw material and seaweed. The plant included two fluidized bed drying chambers with immersed heat exchangers. The gain in water vapor of the drying air through the chambers was increased up to four times that of adiabatic drying. The energy saving concept was retained as a SMER ratio of 3.5 to 4.7 was measured in the same tests. Therefore optimization of the immersed heat exchangers was considered the most important single objective for this work. The optimization study of the heat exchangers was confined to the actual operating conditions for the dryers using: (1) Bubbling gas fluidized beds were used, (2) air as the only type of fluidizing gas,(3) beds at atmospheric pressure, (4) bed temperatures below 100 {sup o}C, (5) fluidized particles of Geldart classes B and D, (6) horizontal tube banks for the immersed heat exchanger and the influence of radiation heat transfer was ignored. The heat transfer study was confined to the fluidized bed side of the heat exchanger surface. It was concluded early in this work that the bubbles play a major role in generating the particle circulation inside the bed and hence also in heat transfer. Publications describing the most important bubble induced mechanisms contributing to high rates of heat transfer were found to be limited. Therefore the first part of this study was aimed at establishing a method for locating and measuring the size and rise velocity of bubbles inside the bed. The method established through this work using differential pressure measurements from two static pressure probes was used later in the study of heat transfer

ENHANCED PRODUCTION OF POLYHYDROXYBUTYRATE (PHB FROM AGRO-INDUSTRIAL WASTES; FED-BATCH CULTIVATION AND STATISTICAL MEDIA OPTIMIZATION

Directory of Open Access Journals (Sweden)

Mahmoud M. Berekaa

2016-06-01

Full Text Available Bacillus megaterium SW1-2 showed enhanced growth and polyhydroxybutyrate (PHB production during cultivation on date palm syrup (DEPS or sugar cane molasses. FT-IR and NMR spectroscopic analyses of the polymer accumulated during growth on DEPS revealed specific absorption peaks characteristic for PHB. 1.65 g/L of PHB (56.9% CDW was produced during growth on medium supplemented with 2 g/L of DEPS. Approximately, 36.1% CDW of PHB were recorded during growth on sugar cane molasses. Six runs of different fed-batch cultivation strategies were tested, the optimal run showed approximately 6.87-fold increase. Modified E2 medium was prefered recording 10.11 and 11.34 g/L of total PHB produced for runs 1 and 2, at the end of 96 h incubation period, respectively. Decrease in PHB was recorded during growth on complex medium (run 3 and run 4. In another independent optimization strategy, ten variables were concurrently examined for their significance on PHB production by Plackett-Burman statistical design for the first time. Among variables, DEPS-II and inoculum concentration followed by KH2PO4 and (NH42SO4 were found to be the most significant variables encourage PHB production. Indeed, DEPS-II or Fresh syrup is more significant than commercial syrup DEPS-I (p-value= 0.05. RPM, incubation period have highly negative effect on PHB production. Role of ago-industrial wastes, especially DEPS, in enhancement of PHB production was closely discussed.

NDA BATCH 2002-02

Energy Technology Data Exchange (ETDEWEB)

Lawrence Livermore National Laboratory

2009-12-09

QC sample results (daily background checks, 20-gram and 100-gram SGS drum checks) were within acceptable criteria established by WIPP's Quality Assurance Objectives for TRU Waste Characterization. Replicate runs were performed on 5 drums with IDs LL85101099TRU, LL85801147TRU, LL85801109TRU, LL85300999TRU and LL85500979TRU. All replicate measurement results are identical at the 95% confidence level as established by WIPP criteria. Note that the batch covered 5 weeks of SGS measurements from 23-Jan-2002 through 22-Feb-2002. Data packet for SGS Batch 2002-02 generated using gamma spectroscopy with the Pu Facility SGS unit is technically reasonable. All QC samples are in compliance with established control limits. The batch data packet has been reviewed for correctness, completeness, consistency and compliance with WIPP's Quality Assurance Objectives and determined to be acceptable. An Expert Review was performed on the data packet between 28-Feb-02 and 09-Jul-02 to check for potential U-235, Np-237 and Am-241 interferences and address drum cases where specific scan segments showed Se gamma ray transmissions for the 136-keV gamma to be below 0.1 %. Two drums in the batch showed Pu-238 at a relative mass ratio more than 2% of all the Pu isotopes.

Multivariate statistical process control (MSPC) using Raman spectroscopy for in-line culture cell monitoring considering time-varying batches synchronized with correlation optimized warping (COW).

Science.gov (United States)

Liu, Ya-Juan; André, Silvère; Saint Cristau, Lydia; Lagresle, Sylvain; Hannas, Zahia; Calvosa, Éric; Devos, Olivier; Duponchel, Ludovic

2017-02-01

Multivariate statistical process control (MSPC) is increasingly popular as the challenge provided by large multivariate datasets from analytical instruments such as Raman spectroscopy for the monitoring of complex cell cultures in the biopharmaceutical industry. However, Raman spectroscopy for in-line monitoring often produces unsynchronized data sets, resulting in time-varying batches. Moreover, unsynchronized data sets are common for cell culture monitoring because spectroscopic measurements are generally recorded in an alternate way, with more than one optical probe parallelly connecting to the same spectrometer. Synchronized batches are prerequisite for the application of multivariate analysis such as multi-way principal component analysis (MPCA) for the MSPC monitoring. Correlation optimized warping (COW) is a popular method for data alignment with satisfactory performance; however, it has never been applied to synchronize acquisition time of spectroscopic datasets in MSPC application before. In this paper we propose, for the first time, to use the method of COW to synchronize batches with varying durations analyzed with Raman spectroscopy. In a second step, we developed MPCA models at different time intervals based on the normal operation condition (NOC) batches synchronized by COW. New batches are finally projected considering the corresponding MPCA model. We monitored the evolution of the batches using two multivariate control charts based on Hotelling's T 2 and Q. As illustrated with results, the MSPC model was able to identify abnormal operation condition including contaminated batches which is of prime importance in cell culture monitoring We proved that Raman-based MSPC monitoring can be used to diagnose batches deviating from the normal condition, with higher efficacy than traditional diagnosis, which would save time and money in the biopharmaceutical industry. Copyright © 2016 Elsevier B.V. All rights reserved.

Fed-batch culture for the direct conversion of cellulosic substrates to acetic acid/ethanol by Fusarium oxysporum

Energy Technology Data Exchange (ETDEWEB)

Kumar, P.K.R.; Singh, A.; Schuegerl, K. (Hannover Univ. (Germany). Inst. fuer Technische Chemie)

1991-01-01

The production of acetic acid/ethanol and hydrolytic enzymes from potato waste (cellulosic waste from potato starch industries) by Fusarium oxysporum 841 was improved considerably by using fed-batch culture. In this, two types of feed policies were adopted consisting of different substrate concentrations and feeding times. In fed-batch culture, the enzymes tested, namely avicelase, CMCase, cellobiase and xylanase, showed significant improvements over batch fermentations with regard to enzyme titres and productivities. The maximum concentration, yield and productivity of acetic acid were 22.5 g litre{sup -1}, 0.38 g (g {sub strate}){sup -1} and 0.09 g litre{sup -1} h{sup -1}, respectively, and these values for ethanol were 5.7 g litre{sup -1}, 0.1 g (g substrate){sup -1} and 0.03 g litre{sup -1}h{sup -1}, respectively. (author).

Energy aAnalysis and Kinetics of Mint Leaves Dehydration Using Vibro-Fluidized Bed Heat Pump Dryer

Directory of Open Access Journals (Sweden)

S. M Ataei Ardestani

2015-03-01

Full Text Available Fluidized bed dryers have not yet been used for drying products such as mint leaves. This could be due to high porosity and low mechanical resistance resulting in poor quality of fluidization. Applying vibration has been recommended to overcome problems such as channeling and defluidization, and hence improving the fluidization quality. In this research, a laboratory scale vibro-fluidized bed heat pump dryer was designed and constructed for drying mint leaves. The experiments were conducted at vibration frequency of 80 Hz and amplitude of 3 mm. The velocity and temperature of the inlet air was controlled by an automatic control system. Experiments were carried out at 40, 50 and 60 °C, and two methods: heat pump drying (HPD and non-heat pump drying (NHPD. The results revealed that drying process primarily occurred in the falling rate period. Effective moisture diffusivity of the samples increased with increase in drying air temperature and varied from 4.26656×10-11 to 2.95872×10-10 m2 s-1 for the HPD method, and 3.71918×10-11 to 1.29196×10-10 m2 s-1 for the NHPD method and was within the reported range of 10-9 to 10-11 m2 s-1 for drying of food materials. The activation energy was determined to be 84 kJ mol-1 for the HPD and 54.34 kJ mol-1 for the NHPD, both have very good agreement with the results of other investigators. The coefficient of performance and specific moisture evaporation rate showed the acceptable performance of the heat pump system. Moreover, the energy consumption of the dryer for the NHPD method was more than the HPD method.

Fructose Production by Inulinase Covalently Immobilized on Sepabeads in Batch and Fluidized Bed Bioreactor

Directory of Open Access Journals (Sweden)

Gabriele Iorio

2010-03-01

Full Text Available The present work is an experimental study of the performance of a recently designed immobilized enzyme: inulinase from Aspergillus sp. covalently immobilized on Sepabeads. The aim of the work is to test the new biocatalyst in conditions of industrial interest and to assess the feasibility of the process in a fluidized bed bioreactor (FBBR. The catalyst was first tested in a batch reactor at standard conditions and in various sets of conditions of interest for the process. Once the response of the catalyst to different operating conditions was tested and the operational stability assessed, one of the sets of conditions tested in batch was chosen for tests in FBBR. Prior to reaction tests, preliminary fluidization tests were realized in order to define an operating range of admissible flow rates. As a result, the FBR was run at different feed flow rates in a closed cycle configuration and its performance was compared to that of the batch system. The FBBR proved to be performing and suitable for scale up to large fructose production.

Steam atmosphere drying concepts using steam exhaust recompression

Energy Technology Data Exchange (ETDEWEB)

DiBella, F.A. (TECOGEN, Inc., Waltham, MA (United States))

1992-08-01

In the US industrial drying accounts for approximately 1.5 quads of energy use per year. Annual industrial dryer expenditures are estimated to be in the $500 million range. Industrial drying is a significant energy and monetary expense. For the thermal drying processes in which water is removed via evaporation from the feedstock, attempts have been made to reduce the consumption of energy using exhaust waste heat recovery techniques, improved dryer designs, or even the deployment of advanced mechanical dewatering techniques. Despite these efforts, it is obvious that a large amount of thermal energy is often still lost if the latent heat of evaporation from the evaporated water cannot be recovered and/or in some way be utilized as direct heat input into the dryer. Tecogen Inc. is conducting research and development on an industrial drying concept. That utilizes a directly or indirectly superheated steam cycle atmosphere with exhaust steam recompression to recover the latent heat in the exhaust that would otherwise be lost. This approach has the potential to save 55 percent of the energy required by a conventional air dryer. Other advantages to the industrial dryer user include: A 35-percent reduction in the yearly cost per kg[sub evap] to dry wet feedstock, Reduced airborne emissions, Reduced dry dust fire/explosion risks, Hot product not exposed to oxygen thus, the product quality is enhanced, Constant rate drying in steam atmosphere, Reduced dryer size and cost, Reduced dryer heat losses due to lower dryer inlet temperatures. Tecogen has projected that the steam atmosphere drying system is most suitable as a replacement technology for state-of-the-art spray, flash, and fluidized bed drying systems. Such systems are utilized in the food and kindred products; rubber products; chemical and allied products; stone, clay, and glass; textiles; and pulp and paper industrial sectors.

Steam atmosphere drying concepts using steam exhaust recompression

Energy Technology Data Exchange (ETDEWEB)

DiBella, F.A. [TECOGEN, Inc., Waltham, MA (United States)

1992-08-01

In the US industrial drying accounts for approximately 1.5 quads of energy use per year. Annual industrial dryer expenditures are estimated to be in the $500 million range. Industrial drying is a significant energy and monetary expense. For the thermal drying processes in which water is removed via evaporation from the feedstock, attempts have been made to reduce the consumption of energy using exhaust waste heat recovery techniques, improved dryer designs, or even the deployment of advanced mechanical dewatering techniques. Despite these efforts, it is obvious that a large amount of thermal energy is often still lost if the latent heat of evaporation from the evaporated water cannot be recovered and/or in some way be utilized as direct heat input into the dryer. Tecogen Inc. is conducting research and development on an industrial drying concept. That utilizes a directly or indirectly superheated steam cycle atmosphere with exhaust steam recompression to recover the latent heat in the exhaust that would otherwise be lost. This approach has the potential to save 55 percent of the energy required by a conventional air dryer. Other advantages to the industrial dryer user include: A 35-percent reduction in the yearly cost per kg{sub evap} to dry wet feedstock, Reduced airborne emissions, Reduced dry dust fire/explosion risks, Hot product not exposed to oxygen thus, the product quality is enhanced, Constant rate drying in steam atmosphere, Reduced dryer size and cost, Reduced dryer heat losses due to lower dryer inlet temperatures. Tecogen has projected that the steam atmosphere drying system is most suitable as a replacement technology for state-of-the-art spray, flash, and fluidized bed drying systems. Such systems are utilized in the food and kindred products; rubber products; chemical and allied products; stone, clay, and glass; textiles; and pulp and paper industrial sectors.

Bioprocess iterative batch-to-batch optimization based on hybrid parametric/nonparametric models.

Science.gov (United States)

Teixeira, Ana P; Clemente, João J; Cunha, António E; Carrondo, Manuel J T; Oliveira, Rui

2006-01-01

This paper presents a novel method for iterative batch-to-batch dynamic optimization of bioprocesses. The relationship between process performance and control inputs is established by means of hybrid grey-box models combining parametric and nonparametric structures. The bioreactor dynamics are defined by material balance equations, whereas the cell population subsystem is represented by an adjustable mixture of nonparametric and parametric models. Thus optimizations are possible without detailed mechanistic knowledge concerning the biological system. A clustering technique is used to supervise the reliability of the nonparametric subsystem during the optimization. Whenever the nonparametric outputs are unreliable, the objective function is penalized. The technique was evaluated with three simulation case studies. The overall results suggest that the convergence to the optimal process performance may be achieved after a small number of batches. The model unreliability risk constraint along with sampling scheduling are crucial to minimize the experimental effort required to attain a given process performance. In general terms, it may be concluded that the proposed method broadens the application of the hybrid parametric/nonparametric modeling technique to "newer" processes with higher potential for optimization.

Drying of mint leaves in a solar dryer and under open sun: Modelling, performance analyses

International Nuclear Information System (INIS)

Akpinar, E. Kavak

2010-01-01

In this study was investigated the thin-layer drying characteristics in solar dryer with forced convection and under open sun with natural convection of mint leaves, and, performed energy analysis and exergy analysis of solar drying process of mint leaves. An indirect forced convection solar dryer consisting of a solar air collector and drying cabinet was used in the experiments. The drying data were fitted to ten the different mathematical models. Among the models, Wang and Singh model for the forced solar drying and the natural sun drying were found to best explain thin-layer drying behaviour of mint leaves. Using the first law of thermodynamics, the energy analysis throughout solar drying process was estimated. However, exergy analysis during solar drying process was determined by applying the second law of thermodynamics. Energy utilization ratio (EUR) values of drying cabinet varied in the ranges between 7.826% and 46.285%. The values of exergetic efficiency were found to be in the range of 34.760-87.717%. The values of improvement potential varied between 0 and 0.017 kJ s -1 . Energy utilization ratio and improvement potential decreased with increasing drying time and ambient temperature while exergetic efficiency increased.

STUDENTS’ COMMUNICATION SKILLS ASSESSMENT BY EXTERNAL LECTURERS AND INDUSTRY REPRESENTATIVES

Directory of Open Access Journals (Sweden)

NOORFAZILA KAMAL

2016-11-01

Full Text Available Soft skills, especially communication skills, are important skills which each graduate must possess. Accordingly, several courses and approaches have been carried out in universities to train students in communication skills. The skills are normally evaluated by course lecturers. However, assessments by a third party from outside the university are valuable so that the students’ ahievements may be weighed against external evaluators’ point of views. In the Department of Electrical, Electronic and Systems Engineering (DEESE, Universiti Kebangsaan Malaysia (UKM, communication skills assessment by external lecturers and industry representatives are performed on Hari Poster JKEES, where students present their final year project poster. There are two categories of evaluation, namely project and communication skills. The project evaluation covers content, result and impact, while communication skills evaluation covers poster layout and design, and delivery. This study only analyse the students’ communication skills achievement. The participants of this study consists of 109 final year students from two batches, of which 51 students are from year 2014 and the other 58 students from year 2015. The results show that for the year 2014 students, the mean mark given by external lecturers in layout and design category is 6.7, while the mean mark from industry evaluators is 6.5. For the 2015 batch, the mean mark in the layout and design category is 6.3 from external lecturers and 5.9 from industry evaluators. In the delivery category, the mean marks for the 2014 batch are 7.1 and 6.6 from external lecturers and industry evaluators, espectively. Meanwhile, for the 2015 batch, the mean marks by external lecturers and industry evaluators are 6.3 and 5.8, respectively. The results show that both external lecturers and industry representatives judged DEESE students’ communication skills to be good.

An approach to optimize the batch mixing process for improving the quality consistency of the products made from traditional Chinese medicines*

Science.gov (United States)

Yan, Bin-jun; Qu, Hai-bin

2013-01-01

The efficacy of traditional Chinese medicine (TCM) is based on the combined effects of its constituents. Variation in chemical composition between batches of TCM has always been the deterring factor in achieving consistency in efficacy. The batch mixing process can significantly reduce the batch-to-batch quality variation in TCM extracts by mixing them in a well-designed proportion. However, reducing the quality variation without sacrificing too much of the production efficiency is one of the challenges. Accordingly, an innovative and practical batch mixing method aimed at providing acceptable efficiency for industrial production of TCM products is proposed in this work, which uses a minimum number of batches of extracts to meet the content limits. The important factors affecting the utilization ratio of the extracts (URE) were studied by simulations. The results have shown that URE was affected by the correlation between the contents of constituents, and URE decreased with the increase in the number of targets and the relative standard deviations of the contents. URE could be increased by increasing the number of storage tanks. The results have provided a reference for designing the batch mixing process. The proposed method has possible application value in reducing the quality variation in TCM and providing acceptable production efficiency simultaneously. PMID:24190450

An approach to optimize the batch mixing process for improving the quality consistency of the products made from traditional Chinese medicines.

Science.gov (United States)

Yan, Bin-jun; Qu, Hai-bin

2013-11-01

The efficacy of traditional Chinese medicine (TCM) is based on the combined effects of its constituents. Variation in chemical composition between batches of TCM has always been the deterring factor in achieving consistency in efficacy. The batch mixing process can significantly reduce the batch-to-batch quality variation in TCM extracts by mixing them in a well-designed proportion. However, reducing the quality variation without sacrificing too much of the production efficiency is one of the challenges. Accordingly, an innovative and practical batch mixing method aimed at providing acceptable efficiency for industrial production of TCM products is proposed in this work, which uses a minimum number of batches of extracts to meet the content limits. The important factors affecting the utilization ratio of the extracts (URE) were studied by simulations. The results have shown that URE was affected by the correlation between the contents of constituents, and URE decreased with the increase in the number of targets and the relative standard deviations of the contents. URE could be increased by increasing the number of storage tanks. The results have provided a reference for designing the batch mixing process. The proposed method has possible application value in reducing the quality variation in TCM and providing acceptable production efficiency simultaneously.

Systematic observability and detectablity analysis of industrial batch crystallizers

NARCIS (Netherlands)

Porru, M.; Ozkan, L.

Motivated by the lack of hardware analysers for particle size distribution (PSD) and solute concentration measurements in industrial crystallizers, this work investigates the feasibility of designing alternative monitoring tools based on state observers. The observability and detectability

CONVERSION OF PINEAPPLE JUICE WASTE INTO LACTIC ACID IN BATCH AND FED – BATCH FERMENTATION SYSTEMS

Directory of Open Access Journals (Sweden)

Abdullah Mochamad Busairi

2012-01-01

Full Text Available Pineapple juice waste contains valuable components, which are mainly sucrose, glucose, and fructose. Recently, lactic acid has been considered to be an important raw material for the production of biodegradable lactide polymer. The fermentation experiments were carried out in a 3 litres fermentor (Biostat B Model under anaerobic condition with stirring speed of 50 rpm, temperature at 40oC, and pH of 6.00. Effect of feed concentration on lactic acid production, bacterial growth, substrate utilisation and productivity was studied. The results obtained from fed- batch culture fermentation showed that the maximum lactic acid productivity was 0.44 g/L.h for feed concentration of 90 g/L at 48 hours. Whereas the lactic acid productivity obtained from fed-batch culture was twice and half fold higher than that of batch culture productivity.  Buangan jus nanas mengandung komponen yang berharga terutama sukrosa, glukosa, dan fruktosa. Asam laktat adalah bahan baku yang terbaru dan penting untuk dibuat sebagai polimer laktat yang dapat terdegradasi oleh lingkungan. Percobaan dilakukan pada fermentor 3 liter (Model Biostat B di bawah kondisi anaerob dengan kecepatan pengadukan 50 rpm, temperatur 40oC, dan pH 6,00. Pengaruh konsentrasi umpan terhadap produksi asam laktat, pertumbuhan mikroba, pengggunaan substrat dan produktivitas telah dipelajari. Hasil yang didapatkan pada fermentasi dengan menggunakan sistem fed-batch menunjukkan bahwa produktivitas asam laktat maksimum adalah 0.44 g/L,jam dengan konsentrasi umpan, 90 g/L pada waktu 48 jam. Bahkan produktivitas asam laktat yang didapat pada kultur fed-batch lebih tinggi 2,5 kali dari pada proses menggunakan sistem batch

Passing in Command Line Arguments and Parallel Cluster/Multicore Batching in R with batch.

Science.gov (United States)

Hoffmann, Thomas J

2011-03-01

It is often useful to rerun a command line R script with some slight change in the parameters used to run it - a new set of parameters for a simulation, a different dataset to process, etc. The R package batch provides a means to pass in multiple command line options, including vectors of values in the usual R format, easily into R. The same script can be setup to run things in parallel via different command line arguments. The R package batch also provides a means to simplify this parallel batching by allowing one to use R and an R-like syntax for arguments to spread a script across a cluster or local multicore/multiprocessor computer, with automated syntax for several popular cluster types. Finally it provides a means to aggregate the results together of multiple processes run on a cluster.

Continuous citric acid production in repeated-fed batch fermentation by Aspergillus niger immobilized on a new porous foam.

Science.gov (United States)

Yu, Bin; Zhang, Xin; Sun, Wenjun; Xi, Xun; Zhao, Nan; Huang, Zichun; Ying, Zhuojun; Liu, Li; Liu, Dong; Niu, Huanqing; Wu, Jinglan; Zhuang, Wei; Zhu, Chenjie; Chen, Yong; Ying, Hanjie

2018-03-24

The efficiency of current methods for industrial production of citric acid is limited. To achieve continuous citric acid production with enhanced yield and reduced cost, immobilized fermentation was employed in an Aspergillus niger 831 repeated fed-batch fermentation system. We developed a new type of material (PAF201), which was used as a carrier for the novel adsorption immobilization system. Hydrophobicity, pore size and concentration of carriers were researched in A. niger immobilization. The efficiency of the A. niger immobilization process was analyzed by scanning electron microscopy. Then eight-cycle repeated fed-batch cultures for citric acid production were carried out over 600 h, which showed stable production with maximum citric acid concentrations and productivity levels of 162.7 g/L and 2.26 g L -1  h -1 , respectively. Compared with some other literatures about citric acid yield, PAF201 immobilization system is 11.3% higher than previous results. These results indicated that use of the new adsorption immobilization system could greatly improve citric acid productivity in repeated fed-batch fermentation. Moreover, these results could provide a guideline for A.niger or other filamentous fungi immobilization in industry. Copyright © 2018 Elsevier B.V. All rights reserved.

Modeling 3D conjugate heat and mass transfer for turbulent air drying of Chilean papaya in a direct contact dryer

Science.gov (United States)

Lemus-Mondaca, Roberto A.; Vega-Gálvez, Antonio; Zambra, Carlos E.; Moraga, Nelson O.

2017-01-01

A 3D model considering heat and mass transfer for food dehydration inside a direct contact dryer is studied. The k- ɛ model is used to describe turbulent air flow. The samples thermophysical properties as density, specific heat, and thermal conductivity are assumed to vary non-linearly with temperature. FVM, SIMPLE algorithm based on a FORTRAN code are used. Results unsteady velocity, temperature, moisture, kinetic energy and dissipation rate for the air flow are presented, whilst temperature and moisture values for the food also are presented. The validation procedure includes a comparison with experimental and numerical temperature and moisture content results obtained from experimental data, reaching a deviation 7-10 %. In addition, this turbulent k- ɛ model provided a better understanding of the transport phenomenon inside the dryer and sample.

Waste heat recovery at the glass industry with the intervention of batch and cullet preheating

OpenAIRE

Dolianitis Ioannis; Giannakopoulos Dionysios; Hatzilau Christina-Stavrula; Karellas Sotirios; Kakaras Emmanuil; Nikolova Evelina; Skarpetis Georgios; Christodoulou Nikolaos; Giannoulas Nikolaos; Zitounis Theodoros

2016-01-01

A promising option to reduce the specific energy consumption and CO2 emissions at a conventional natural gas fired container glass furnace deals with the advanced utilization of the exhaust gases downstream the air regenerators by means of batch and cullet preheating. A 3-dimensional computational model that simulates this process using mass and heat transfer equations inside a preheater has been developed. A case study for an efficient small-sized containe...

[Batch release of immunoglobulin and monoclonal antibody products].

Science.gov (United States)

Gross, S

2014-10-01

The Paul-Ehrlich Institute (PEI) is an independent institution of the Federal Republic of Germany responsible for performing official experimental batch testing of sera. The institute decides about the release of each batch and performs experimental research in the field. The experimental quality control ensures the potency of the product and also the absence of harmful impurities. For release of an immunoglobulin batch the marketing authorization holder has to submit the documentation of the manufacture and the results of quality control measures together with samples of the batch to the PEI. Experimental testing is performed according to the approved specifications regarding the efficacy and safety. Since implementation of the 15th German drug law amendment, the source of antibody is not defined anymore. According to § 32 German drug law, all batches of sera need to be released by an official control laboratory. Sera are medicinal products, which contain antibodies, antibody fragments or fusion proteins with a functional antibody portion. Therefore, all batches of monoclonal antibodies and derivatives must also be released by the PEI and the marketing authorization holder has to submit a batch release application. Under certain circumstances a waiver for certain products can be issued with regard to batch release. The conditions for such a waiver apply to the majority of monoclonal antibodies.

LSF usage for batch at CERN

CERN Multimedia

Schwickerath, Ulrich

2007-01-01

Contributed poster to the CHEP07. Original abstract: LSF 7, the latest version of Platform's batch workload management system, addresses many issues which limited the ability of LSF 6.1 to support large scale batch farms, such as the lxbatch service at CERN. In this paper we will present the status of the evaluation and deployment of LSF 7 at CERN, including issues concerning the integration of LSF 7 with the gLite grid middleware suite and, in particular, the steps taken to endure an efficient reporting of the local batch system status and usage to the Grid Information System

Examples of industrial achievements. [Energy economies

Energy Technology Data Exchange (ETDEWEB)

1982-07-01

Several examples are presented of industrial units concerned by energy economies. The problem, the solution, the energy savings and the financial balance are given for each following case: recuperation of smoke from two glass furnaces with continuous heat and power production; a new type of heating furnace for non-ferrous ingots; heating furnace with smoke recuperation; high-power boiler for very wet barks; smokes to supply heat to buildings and for a dryer; heat pump drying of plaster squares; air-conditioning of a workshop by recuperation on a furnace; dehydration of fodder and beetroot pulp with a straw generator; microprocessor-controlled hot water recuperation in cheese-making; electronic speed regulation for electronic motors.

Design, Construction and Testing of Simple Solar Maize Dryer

Directory of Open Access Journals (Sweden)

Joshua FOLARANMI

2008-12-01

Full Text Available This project reports the design, construction and testing of a simple solar maize dryer. It is design in such a way that solar radiation is not incident directly on the maize, but preheated air warmed during its flow through a low pressure thermosphonic solar energy air heater or collector made up of an insulating material (polystyrene of size 100mmx50mmx25.4mm, absorber plate (aluminium sheet painted black of size 100mmx50mm and a cover glass (5mm thickness measuring 100mmx50mm all arranged in this order contributed to the heating. The test results gave temperature above 45OC in the drying chamber, and the moisture content of 50kg of maize reduced to about 12.5% in three days of 9hours each day of drying.

Performance of the Subsurface Flow Wetland in Batch Flow for Municipal Wastewater Treatment

Directory of Open Access Journals (Sweden)

Abolfazle Rahmani sani

2009-06-01

Full Text Available Subsurface flow wetlands are one of the natural treatment methods used for municipal and industrial wastewater treatment that are economical in terms of energy consumption and cost-effectiveness. Much research has been conducted on wetland operation with continuous flow but not enough information is available on batch flow. This study investigates wetland efficiency in batch flow. For the purposes of this research, two pretreatment units of the anaerobic pond type with digestion pits and two subsurface flow wetlands with a 2-day detention time were built on the pilot scale. The cells were charged with sand of 5 mm effective size, uniformity coefficient of 1.5, and a porosity of 35%. One wetland cell and one pretreatment unit were used as control. The municipal wastewater selected to be monitored for the one-year study period had a flow rate of 26 m3/day and average BOD5 of 250mg/l, TSS of 320mg/l, TKN of 35mg/l, TP of 12mg/l and TC of 2×108 MPN/100ml from Sabzevar Wastewater Treatment Plant. The average removal efficiencies of BOD5,TSS,TKN,TP, and TC in the continuous flow for the combined control pretreatment and wetland cell were 77.2%, 92%, 91%, 89%, 96.5% while the same values for the batch flow for the combined experimental pretreatment and wetland cell were 92%, 97%, 97.5%, 97%, and 99.75%, respectively. The removal efficiency in the subsurface flow wetlands in the batch flow was higher than that of the continuous flow. Thus, for wastewaters with a high pollution level, the batch flow can be used in cell operation in cases where there is not enough land for spreading the wetland cell.

Drying characteristics of garlic ( Allium sativum L) slices in a convective hot air dryer

Science.gov (United States)

Demiray, Engin; Tulek, Yahya

2014-06-01

The effects of drying temperatures on the drying kinetics of garlic slices were investigated using a cabinet-type dryer. The experimental drying data were fitted best to the Page and Modified Page models apart from other theoretical models to predict the drying kinetics. The effective moisture diffusivities varied from 4.214 × 10-10 to 2.221 × 10-10 m2 s-1 over the temperature range studied, and activation energy was 30.582 kJ mol-1.

Energy and exergy analysis of industrial fluidized bed drying of paddy

International Nuclear Information System (INIS)

Sarker, Md. Sazzat Hossain; Ibrahim, Mohd Nordin; Abdul Aziz, Norashikin; Punan, Mohd Salleh

2015-01-01

This paper presents energy and exergy analysis of industrial fluidized bed paddy drying. The maximum design capacity of the dryer was 22 t/h. Existing energy and exergy models developed applying the First and Second law of Thermodynamics are employed to estimate the amounts of energy used, the ratios of energy utilization, magnitude of exergy losses and exergy efficiencies during the drying process. The analysis shows that energy usage and (EUR) energy utilization ratios vary between 38.91 kJ/s to 132.00 kJ/s and 5.24–13.92 %, respectively while exergy efficiency vary from 46.99 to 58.14%. A simple exergy balance reveals that only 31.18–37.01 % exergy are utilized for drying of paddy and the remaining large amount of exergy are wasted. Exergy can be increased through providing sufficient insulation on dryer body and recycling the exhaust air which need to be studied further for investigating the economic feasibility. - Highlights: • Energy and exergy analysis of industrial fluidized bed paddy drying are presented. • Energy usage varies from 38.91 kJ/s to 132.00 kJ/s. • Energy usage ratio is found to vary between 5.24 and 13.38%. • Exergy efficiency varies from 41.30 to 58.14%. • Only 31.18–37.01 % exergy are utilized in the paddy drying system

Investigation of influence of drying agent movement on the drying process effectiveness in the gravitational shelf dryer

Directory of Open Access Journals (Sweden)

N. O. Artyukhova

2017-12-01

Full Text Available The article stands for a research of the drying process efficiency of various approaches of reciprocal movement organization of drying agent and disperse material. It focuses on the results of shelf dryer investigation. The test condition was as follows: backflow of the drying agent and disperse material movement; backflow of the drying agent and disperse material movement with the drying agent recirculation; backflow of the drying agent and disperse material movement with the bypassing of drying agent and it’s putting on separate stage of gravitational shelf dryer. The influence of the drying agent movement organization on the characteristics of disperse material and drying agent, energy costs for this process and its efficiency is shown. The recommendations of usage of represented approaches of flows movement organization depending on the desired final moisture of the material as well as its physical and chemical properties are given. The proposed ways of reciprocal flows movement organization allow to reduce the costs of drying agent heating or to increase the efficiency of moisture removal at constant energy consumption.

KAJIAN TEKNIS-EKONOMIS ALAT PENGERING PATI SAGU MODEL CROSS FLOW VIBRO FLUIDIZED BED (Study on Technical-Economic of Sago Starch Dryer Model of Cross Flow Vibro Fluidized Bed

Directory of Open Access Journals (Sweden)

Abadi Jading

2015-02-01

Full Text Available The purpose of this research was to evaluate performance of vibro cross flow fluidized bed dryer using biomass fuel for drying sago starch. The phase of research were evaluation of dryer heated by a biomass stove using coconut shell as a fuel and observation of the drying temperature, moisture content, drying time, energy analysis, and drying effiviency, as well as calculation of its economic analysis. The dryer has dimension of 200x50x1500 cm for length, width, hight, respectively, and working capacity of 35kg/process. The results showed that biomass fuel consumption for drying sago starch for 7 hours was 12740,00 MJ (70 kg/process and electricity consumption for blower and vibrator was 37,80 MJ. Furthermore, the dryer reduced moisture content of sago starch from 42% (wb to 12% (wb with temperature in the vibrator chamber of 40-60 oC and relative humidity of 50%, as well as ambient temperature of 30 3C and drying efficiency of 46,02%. Economic analysis showed that the dryer had NPV of Rp. 16.002.858, BCR of 1,53, IRR of 35%, and PBP of 3,51 years. Keywords: Cross flow, vibro fluidized bed dryer, biomass stoves, sago starch, financial analysis   ABSTRAK Tujuan penelitian ini adalah melakukan pengujian terhadap alat pengering pati berbasis sagu model cross flow vibrofluidized bed bertenaga biomassa. Tahapan penelitian meliputi pengujian alat pengering menggunakan tungku biomassa berbahan bakar tempurung kelapa dengan melakukan pengamatan suhu selama pengeringan, penurunan kadar air, waktu pengeringan, kebutuhan energi, efisiensi pengering, dan analisis finansial. Konstruksi alat pengering pati sagu model vibro fluidized bed bertenaga biomassa berukuran panjang, lebar dan tinggi masing-masing (200x50x1500 cm, serta memiliki daya tampung atau kapasitas maksimum pati sagu basah 35 kg/proses. Hasil pengujian menunjukkan bahwa alat pengering ini mampu mengeringkan pati sagu selama 7 jam, dengan konsumsi bahan bakar tempurung kelapa sebanyak 70 kg

Batching System for Superior Service

Science.gov (United States)

2001-01-01

Veridian's Portable Batch System (PBS) was the recipient of the 1997 NASA Space Act Award for outstanding software. A batch system is a set of processes for managing queues and jobs. Without a batch system, it is difficult to manage the workload of a computer system. By bundling the enterprise's computing resources, the PBS technology offers users a single coherent interface, resulting in efficient management of the batch services. Users choose which information to package into "containers" for system-wide use. PBS also provides detailed system usage data, a procedure not easily executed without this software. PBS operates on networked, multi-platform UNIX environments. Veridian's new version, PBS Pro,TM has additional features and enhancements, including support for additional operating systems. Veridian distributes the original version of PBS as Open Source software via the PBS website. Customers can register and download the software at no cost. PBS Pro is also available via the web and offers additional features such as increased stability, reliability, and fault tolerance.A company using PBS can expect a significant increase in the effective management of its computing resources. Tangible benefits include increased utilization of costly resources and enhanced understanding of computational requirements and user needs.

USE OF EXCEL WORKSHEETS WITH USER-FRIENDLY INTERFACE IN BATCH PROCESS (PSBP TO MINIMIZE THE MAKESPAN

Directory of Open Access Journals (Sweden)

Rony Peterson da Rocha

2014-01-01

Full Text Available In the chemical industry, the necessity for scheduling is becoming more pronounced, especially in batch production mode. Nowadays, planning industrial activities is a necessity for survival. Intense competition requires diversified products and delivery in accordance with the requirements of consumers. These activities require quick decision making and the lowest possible cost, through an efficient Production Scheduling. So, this work addresses the Permutation Flow Shop scheduling problem, characterized as Production Scheduling in Batch Process (PSBP, with the objective of minimizing the total time to complete the schedule (Makespan. A method to approach the problem of production scheduling is to turn it into Mixed Integer Linear Programming- MILP, and to solve it using commercial mathematical programming packages. In this study an electronic spreadsheet with user-friendly interface (ESUFI was developed in Microsoft Excel. The ease of manipulation of the ESUFI is quite evident, as with the use of VBA language a user-friendly interface could be created between the user and the spreadsheet itself. The results showed that it is possible to use the ESUFI for small problems.

A comparative study of direct and indirect solar drying of mango ...

African Journals Online (AJOL)

A comparative study of direct and indirect solar drying of mango. ... Thus, indirect solar dryer was found to be suitable for industrial or semi industrial mango drying, whereas direct solar dryer was appropriate to a family ... HOW TO USE AJOL.

A parametric study ot protease production in batch and fed-batch cultures of Bacillus firmus.

Science.gov (United States)

Moon, S H; Parulekar, S J

1991-03-05

Proteolytic enzymes produced by Bacillus species find a wide variety of applications in brewing, detergent, food, and leather industries. Owing to significant differences normally observed in culture conditions promoting cell growth and those promoting production of metabolites such as enzymes, for increased efficacy of bioreactor operations it is essential to identify these sets of conditions (including medium formulation). This study is focused on formulation of a semidefined medium that substantially enhances synthesis and secretion of an alkaline protease in batch cultures of Bacillus firmus NRS 783, a known superior producer of this enzyme. The series of experiments conducted to identify culture conditions that lead to improved protease production also enables investigation of the regulatory effects of important culture parameters including pH, dissolved oxygen, and concentrations of nitrogen and phosphorous sources and yeast extract in the medium on cell growth, synthesis and secretion of protease, and production of two major nonbiomass products, viz., acetic acid and ethanol. Cell growth and formation of the three nonbiomass products are hampered significantly under nitrogen, phosphorous, or oxygen limitation, with the cells being unable to grow in an oxygen-free environment. Improvement in protease production is achieved with respect to each culture parameter, leading in the process to 80% enhancement in protease activity over that attained using media reported in the literature. Results of a few fed-batch experiments with constant feed rate, conducted to examine possible enhancement in protease production and to further investigate repression of protease synthesis by excess of the principal carbon and nitrogen sources, are also discussed. The detailed investigation of stimulatory and repressory effects of simple and complex nutrients on protease production and metabolism of Bacillus firmus conducted in this study will provide useful guidelines for design

Experimental investigation of a novel indirect solar dryer implementing PCM as energy storage medium

Energy Technology Data Exchange (ETDEWEB)

Shalaby, S.M., E-mail: saleh_shalaby@yahoo.com; Bek, M. A.

2014-07-01

Highlights: • The performance of a novel indirect solar dryer is investigated experimentally. • PCM, paraffin wax, is used as energy storage medium. • The novel ISD is suitable for drying medical plants. • Ocimum and Thevetia are dried at their prescribed drying temperatures. • The novel design maintains the desired temperature for 7 consecutive h/day. - Abstract: A novel indirect solar dryer (ISD) design using phase change material (PCM) as energy storage medium was experimentally investigated. The system consists of two identical solar air heaters, drying compartment, PCM storage units and a blower. The ISD was tested under no load with and without PCM at a wide range of mass flow rates (0.0664–0.2182 kg/s). It is found that after using the PCM, the temperature of the drying air is higher than ambient temperature by 2.5–7.5 °C after sunset for five hours at least. In addition, the mass flow rates of 0.1204 and 0.0894 kg/s give the peak values of the drying temperature when the ISD is operated with and without PCM, respectively. The novel design successfully maintains the desired temperature for seven consecutive hours every day. This helps reaching the final moisture content of Ocimum Basilicum and Thevetia Neriifolia after 12 and 18 h, respectively.

Drying kinetics of whole and sliced turmeric rhizomes (Curcuma longa L. in a solar conduction dryer

Directory of Open Access Journals (Sweden)

A. Borah

2015-09-01

Full Text Available Drying of turmeric was carried out in a solar conduction dryer (SCD. Drying air temperature was achieved around 39–51 °C for an ambient temperature in the range of 25–28 °C. Moisture content from 78.65% (wb, was reduced to 6.36% (wb and 5.50% (wb for solid and sliced samples respectively in 12 h effective drying time. Drying curve of sliced samples showed more uniform falling in comparison to that of whole samples. The average effective moisture diffusivity was found to be 1.852 × 10−10 m2 s−1 for slab samples and 1.456 × 10−10 m2 s−1 for solid samples. Out of four models tried for simulation, Page model was found as best fitted thin layer drying model when simulation was done for all the drying data. The overall thermal efficiency of the dryer was found to be 55%. Drying of sliced rhizomes showed better drying kinetics and effective drying time could be reduced by slicing instead of drying in whole form.

Benefits of supplementing an industrial waste anaerobic digester with energy crops for increased biogas production

International Nuclear Information System (INIS)

Nges, Ivo Achu; Escobar, Federico; Fu Xinmei; Björnsson, Lovisa

2012-01-01

Highlights: ► This study demonstrates the feasibility of co-digestion food industrial waste with energy crops. ► Laboratory batch co-digestion led to improved methane yield and carbon to nitrogen ratio as compared to mono-digestion of industrial waste. ► Co-digestion was also seen as a means of degrading energy crops with nutrients addition as crops are poor in nutrients. ► Batch co-digestion methane yields were used to predict co-digestion methane yield in full scale operation. ► It was concluded that co-digestion led an over all economically viable process and ensured a constant supply of feedstock. - Abstract: Currently, there is increasing competition for waste as feedstock for the growing number of biogas plants. This has led to fluctuation in feedstock supply and biogas plants being operated below maximum capacity. The feasibility of supplementing a protein/lipid-rich industrial waste (pig manure, slaughterhouse waste, food processing and poultry waste) mesophilic anaerobic digester with carbohydrate-rich energy crops (hemp, maize and triticale) was therefore studied in laboratory scale batch and continuous stirred tank reactors (CSTR) with a view to scale-up to a commercial biogas process. Co-digesting industrial waste and crops led to significant improvement in methane yield per ton of feedstock and carbon-to-nitrogen ratio as compared to digestion of the industrial waste alone. Biogas production from crops in combination with industrial waste also avoids the need for micronutrients normally required in crop digestion. The batch co-digestion methane yields were used to predict co-digestion methane yield in full scale operation. This was done based on the ratio of methane yields observed for laboratory batch and CSTR experiments compared to full scale CSTR digestion of industrial waste. The economy of crop-based biogas production is limited under Swedish conditions; therefore, adding crops to existing industrial waste digestion could be a viable

Simulation of Solar Heat Pump Dryer Directly Driven by Photovoltaic Panels

Science.gov (United States)

Houhou, H.; Yuan, W.; Wang, G.

2017-05-01

This paper investigates a new type of solar heat pump dryer directly driven by photovoltaic panels. In order to design this system, a mathematical model has been established describing the whole drying process, including models of key components and phenomena of heat and mass transfer at the product layer and the air. The results of simulation at different drying air temperatures and velocities have been calculated and it indicate that the temperature of drying air is crucial external parameter compared to the velocity, with the increase of drying temperature from 45°C to 55°C, the product moisture content (Kg water/Kg dry product) decreased from 0.75 Kg/Kg to 0.3 Kg/Kg.

Lipid production in batch and fed-batch cultures of Rhodosporidium toruloides from 5 and 6 carbon carbohydrates

Directory of Open Access Journals (Sweden)

Wiebe Marilyn G

2012-05-01

Full Text Available Abstract Background Microbial lipids are a potential source of bio- or renewable diesel and the red yeast Rhodosporidium toruloides is interesting not only because it can accumulate over 50% of its dry biomass as lipid, but also because it utilises both five and six carbon carbohydrates, which are present in plant biomass hydrolysates. Methods R. toruloides was grown in batch and fed-batch cultures in 0.5 L bioreactors at pH 4 in chemically defined, nitrogen restricted (C/N 40 to 100 media containing glucose, xylose, arabinose, or all three carbohydrates as carbon source. Lipid was extracted from the biomass using chloroform-methanol, measured gravimetrically and analysed by GC. Results Lipid production was most efficient with glucose (up to 25 g lipid L−1, 48 to 75% lipid in the biomass, at up to 0.21 g lipid L−1 h−1 as the sole carbon source, but high lipid concentrations were also produced from xylose (36 to 45% lipid in biomass. Lipid production was low (15–19% lipid in biomass with arabinose as sole carbon source and was lower than expected (30% lipid in biomass when glucose, xylose and arabinose were provided simultaneously. The presence of arabinose and/or xylose in the medium increased the proportion of palmitic and linoleic acid and reduced the proportion of oleic acid in the fatty acids, compared to glucose-grown cells. High cell densities were obtained in both batch (37 g L−1, with 49% lipid in the biomass and fed-batch (35 to 47 g L−1, with 50 to 75% lipid in the biomass cultures. The highest proportion of lipid in the biomass was observed in cultures given nitrogen during the batch phase but none with the feed. However, carbohydrate consumption was incomplete when the feed did not contain nitrogen and the highest total lipid and best substrate consumption were observed in cultures which received a constant low nitrogen supply. Conclusions Lipid production in R. toruloides was lower from arabinose and mixed

Evaluation of vitrification factors from DWPF's macro-batch 1

International Nuclear Information System (INIS)

Edwards, T.B.

2000-01-01

The Defense Waste Processing Facility (DWPF) is evaluating new sampling and analytical methods that may be used to support future Slurry Mix Evaporator (SME) batch acceptability decisions. This report uses data acquired during DWPF's processing of macro-batch 1 to determine a set of vitrification factors covering several SME and Melter Feed Tank (MFT) batches. Such values are needed for converting the cation measurements derived from the new methods to a ''glass'' basis. The available data from macro-batch 1 were used to examine the stability of these vitrification factors, to estimate their uncertainty over the course of a macro-batch, and to provide a recommendation on the use of a single factor for an entire macro-batch. The report is in response to Technical Task Request HLW/DWPF/TTR-980015

Sojourn time distributions in a Markovian G-queue with batch arrival and batch removal

Directory of Open Access Journals (Sweden)

Yang Woo Shin

1999-01-01

Full Text Available We consider a single server Markovian queue with two types of customers; positive and negative, where positive customers arrive in batches and arrivals of negative customers remove positive customers in batches. Only positive customers form a queue and negative customers just reduce the system congestion by removing positive ones upon their arrivals. We derive the LSTs of sojourn time distributions for a single server Markovian queue with positive customers and negative customers by using the first passage time arguments for Markov chains.

Queue Length and Server Content Distribution in an Infinite-Buffer Batch-Service Queue with Batch-Size-Dependent Service

Directory of Open Access Journals (Sweden)

U. C. Gupta

2015-01-01

Full Text Available We analyze an infinite-buffer batch-size-dependent batch-service queue with Poisson arrival and arbitrarily distributed service time. Using supplementary variable technique, we derive a bivariate probability generating function from which the joint distribution of queue and server content at departure epoch of a batch is extracted and presented in terms of roots of the characteristic equation. We also obtain the joint distribution of queue and server content at arbitrary epoch. Finally, the utility of analytical results is demonstrated by the inclusion of some numerical examples which also includes the investigation of multiple zeros.

Polynomial Batch Codes for Efficient IT-PIR

Directory of Open Access Journals (Sweden)

Henry Ryan

2016-10-01

Full Text Available Private information retrieval (PIR is a way for clients to query a remote database without the database holder learning the clients’ query terms or the responses they generate. Compelling applications for PIR are abound in the cryptographic and privacy research literature, yet existing PIR techniques are notoriously inefficient. Consequently, no such PIRbased application to date has seen real-world at-scale deployment. This paper proposes new “batch coding” techniques to help address PIR’s efficiency problem. The new techniques exploit the connection between ramp secret sharing schemes and efficient information-theoretically secure PIR (IT-PIR protocols. This connection was previously observed by Henry, Huang, and Goldberg (NDSS 2013, who used ramp schemes to construct efficient “batch queries” with which clients can fetch several database records for the same cost as fetching a single record using a standard, non-batch query. The new techniques in this paper generalize and extend those of Henry et al. to construct “batch codes” with which clients can fetch several records for only a fraction the cost of fetching a single record using a standard non-batch query over an unencoded database. The batch codes are highly tuneable, providing a means to trade off (i lower server-side computation cost, (ii lower server-side storage cost, and/or (iii lower uni- or bi-directional communication cost, in exchange for a comparatively modest decrease in resilience to Byzantine database servers.

Citric acid production from hydrolysate of pretreated straw cellulose by Yarrowia lipolytica SWJ-1b using batch and fed-batch cultivation.

Science.gov (United States)

Liu, Xiaoyan; Lv, Jinshun; Zhang, Tong; Deng, Yuanfang

2015-01-01

In this study, crude cellulase produced by Trichoderma reesei Rut-30 was used to hydrolyze pretreated straw. After the compositions of the hydrolysate of pretreated straw were optimized, the study showed that natural components of pretreated straw without addition of any other components such as (NH4)2SO4, KH2PO4, or Mg(2+) were suitable for citric acid production by Yarrowia lipolytica SWJ-1b, and the optimal ventilatory capacity was 10.0 L/min/L medium. Batch and fed-batch production of citric acid from the hydrolysate of pretreated straw by Yarrowia lipolytica SWJ-1b has been investigated. In the batch cultivation, 25.4 g/L and 26.7 g/L citric acid were yields from glucose and hydrolysate of straw cellulose, respectively, while the cultivation time was 120 hr. In the three-cycle fed-batch cultivation, citric acid (CA) production was increased to 42.4 g/L and the cultivation time was extended to 240 hr. However, iso-citric acid (ICA) yield in fed-batch cultivation (4.0 g/L) was similar to that during the batch cultivation (3.9 g/L), and only 1.6 g/L of reducing sugar was left in the medium at the end of fed-batch cultivation, suggesting that most of the added carbon was used in the cultivation.

Batch and multi-step fed-batch enzymatic saccharification of Formiline-pretreated sugarcane bagasse at high solid loadings for high sugar and ethanol titers.

Science.gov (United States)

Zhao, Xuebing; Dong, Lei; Chen, Liang; Liu, Dehua

2013-05-01

Formiline pretreatment pertains to a biomass fractionation process. In the present work, Formiline-pretreated sugarcane bagasse was hydrolyzed with cellulases by batch and multi-step fed-batch processes at 20% solid loading. For wet pulp, after 144 h incubation with cellulase loading of 10 FPU/g dry solid, fed-batch process obtained ~150 g/L glucose and ~80% glucan conversion, while batch process obtained ~130 g/L glucose with corresponding ~70% glucan conversion. Solid loading could be further increased to 30% for the acetone-dried pulp. By fed-batch hydrolysis of the dried pulp in pH 4.8 buffer solution, glucose concentration could be 247.3±1.6 g/L with corresponding 86.1±0.6% glucan conversion. The enzymatic hydrolyzates could be well converted to ethanol by a subsequent fermentation using Saccharomices cerevisiae with ethanol titer of 60-70 g/L. Batch and fed-batch SSF indicated that Formiline-pretreated substrate showed excellent fermentability. The final ethanol concentration was 80 g/L with corresponding 82.7% of theoretical yield. Copyright © 2012 Elsevier Ltd. All rights reserved.

EFFECTIVE FACTORS AND MODEL SYSTEMS IN THE INDUSTRIAL PRODUCTION OF NISIN

Directory of Open Access Journals (Sweden)

Ömer ŞİMŞEK

2007-01-01

Full Text Available Nisin is the first bacteriocin identified in Lactococcus lactis and belongs to type 1 lanthibiotic group. High nisin production in cultured media is related with the composition of fermentation medium, pH, produced nisin concentration and most importantly growth amount of cell. For industrial purpose, batch, fed-batch and continue fermentation systems were developed by regarding these factors. Maintaining efficient production of nisin having important potential at preservation of foods is important for both industrial production and using as starter culture. In this review the fermentation factors at nisin production were outlined and constructed model systems were compared.

Modification of Indirect Solar Dryer for Simplicia Production

Science.gov (United States)

Purnomo, C. W.; Indarti, S.

2018-03-01

Simplicia is natural ingredient for herbal medicine that has been subjected to drying only. This study aims to develop an appropriate drying equipment to produce dried leaves of sambung nyawa (Gynura procumbens (Lour.) Merr.) or also called “longevity spinach”. Typical indirect solar drier was modified to be able to process more fresh leaves in order to speed up the production. The modification was done using double solar collector and wind powered ventilation. The double solar collector was applied in order to collect more solar energy for larger dimension of drying chamber, while the wind-ventilator was installed to provide forced convection of hot air flow inside the dryer. The drying kinetic including the drying constants were investigated using three common thin layer drying equations to model the drying behavior of the leaves. The moisture ratio (MR) depletion with respect to the drying time (t) of the leaves can be well represented by equation of MR=1.1732exp(-0.0993.t)-0.1732exp(-17.3871.t).

Batch Computed Tomography Analysis of Projectiles

Science.gov (United States)

2016-05-01

ARL-TR-7681 ● MAY 2016 US Army Research Laboratory Batch Computed Tomography Analysis of Projectiles by Michael C Golt, Chris M...Laboratory Batch Computed Tomography Analysis of Projectiles by Michael C Golt and Matthew S Bratcher Weapons and Materials Research...values to account for projectile variability in the ballistic evaluation of armor. 15. SUBJECT TERMS computed tomography , CT, BS41, projectiles

Development and demonstration of calculation tool for industrial drying processes ''DryPack''; Udvikling og demonstration af beregningsvaerktoej til industrielle toerreprocesser ''DryPack''

Energy Technology Data Exchange (ETDEWEB)

Schneider, P.; Weinkauff Kristoffersen, J.; Blazniak Andreasen, M. [Teknologisk Institut, Aarhus (Denmark); Elmegaard, B.; Kaern, M. [Danmarks Tekniske Univ.. DTU Mekanik, Kgs. Lyngby (Denmark); Monrad Andersen, C. [Lokal Energi, Viby J. (Denmark); Grony, K. [SE Big Blue, Kolding (Denmark); Stihoej, A. [Enervision, Kolding (Denmark)

2013-03-15

In this project we have developed a calculation tool for calculating energy consumption in different drying processes - primarily drying processes with air. The program can be used to determine the energy consumption of a current drying process, after which it can be calculated how much energy can be saved by various measures. There is also developed a tool for the simulation of a batch drier, which calculates the drying of a batch depending on the time. The programs have demonstrated their usefulness in connection with three cases that are reviewed in the report. In the project measurements on four different dryers have been carried out, and energy consumption is calculated using ''DryPack''. With ''DryPack'' it is possible to find potential savings by optimizing the drying processes. The program package includes utilities for the calculation of moist air: 1) Calculation of the thermodynamic properties of moist air; 2) Device operation with moist air (mixing, heating, cooling and humidification); 3) Calculation of the relative change of the drying time by changing the process parameters; 4) IX-diagram at a temperature above 100 deg. C. (LN)

Using a medium of free amino acids to produce penicillin g acylase in fed-batch cultivations of Bacillus megaterium ATCC 14945

Directory of Open Access Journals (Sweden)

R. G. Silva

2006-03-01

Full Text Available The production of penicillin G acylase (PGA, an important industrial enzyme from a wild strain of Bacillus megaterium using a pool of free amino acids as substrate was studied in a bench-scale bioreactor. Experiments carried out in shakers showed that the substitution of casein for free amino acids in the presence of cheese whey was the culture medium that provided the highest productivity. Several cultivations were carried out in a bioreactor operated in either batch or fed-batch mode. Batch runs showed that enzyme production is associated with microorganism growth. The following set of amino acids was preferentially consumed: Ala, Arg, Asp, Gly, Lys, Ser, Thr and Trp. On the other hand, the rates of consumption of His, Ile, Leu, Met, Phe, Pro, Tyr and Val were lower.

Evaluation and mitigation of tritium memory in detritiation dryers

International Nuclear Information System (INIS)

Malara, C.; Ricapito, I.; Edwards, R.A.H.; Toci, F.

1999-01-01

In atmospheric detritiation, and other tritium processes, tritium is adsorbed on zeolites (molecular sieves) in the form of tritiated water. Regeneration removes almost all the physically adsorbed water, but a proportion remains permanently in the zeolite and binder structure as chemically bound water or hydroxyl groups. Exchange between adsorbed water and bound water means that tritiated water is retained in the structure after regeneration. At the end of its life, the zeolite therefore constitutes a tritiated waste. Furthermore, if an atmosphere detritiation dryer (ADD) gets highly contaminated from a tritium spill, retained tritium contaminates both the small amount of vapour leaving the bed during the next drying cycle, and the water produced in the subsequent regeneration. This report first describes experiments to measure the tritiated water retained in a 5A zeolite bed after standard regeneration treatments, and then investigates strategies to mitigate the effect: more thorough regeneration and isotope swamping or elution. The effect of zeolite ageing after thermal cycling is also seen. (orig.)

A canned food scheduling problem with batch due date

Science.gov (United States)

Chung, Tsui-Ping; Liao, Ching-Jong; Smith, Milton

2014-09-01

This article considers a canned food scheduling problem where jobs are grouped into several batches. Jobs can be sent to the next operation only when all the jobs in the same batch have finished their processing, i.e. jobs in a batch, have a common due date. This batch due date problem is quite common in canned food factories, but there is no efficient heuristic to solve the problem. The problem can be formulated as an identical parallel machine problem with batch due date to minimize the total tardiness. Since the problem is NP hard, two heuristics are proposed to find the near-optimal solution. Computational results comparing the effectiveness and efficiency of the two proposed heuristics with an existing heuristic are reported and discussed.

Prunus dulcis, Batch

African Journals Online (AJOL)

STORAGESEVER

2010-06-07

Jun 7, 2010 ... almond (Prunus dulcis, Batch) genotypes as revealed by PCR analysis. Yavar Sharafi1*, Jafar Hajilou1, Seyed AbolGhasem Mohammadi2, Mohammad Reza Dadpour1 and Sadollah Eskandari3. 1Department of Horticulture, Faculty of Agriculture, University of Tabriz, Tabriz, 5166614766, Iran.

Drying process optimization for an API solvate using heat transfer model of an agitated filter dryer.

Science.gov (United States)

Nere, Nandkishor K; Allen, Kimberley C; Marek, James C; Bordawekar, Shailendra V

2012-10-01

Drying an early stage active pharmaceutical ingredient candidate required excessively long cycle times in a pilot plant agitated filter dryer. The key to faster drying is to ensure sufficient heat transfer and minimize mass transfer limitations. Designing the right mixing protocol is of utmost importance to achieve efficient heat transfer. To this order, a composite model was developed for the removal of bound solvent that incorporates models for heat transfer and desolvation kinetics. The proposed heat transfer model differs from previously reported models in two respects: it accounts for the effects of a gas gap between the vessel wall and solids on the overall heat transfer coefficient, and headspace pressure on the mean free path length of the inert gas and thereby on the heat transfer between the vessel wall and the first layer of solids. A computational methodology was developed incorporating the effects of mixing and headspace pressure to simulate the drying profile using a modified model framework within the Dynochem software. A dryer operational protocol was designed based on the desolvation kinetics, thermal stability studies of wet and dry cake, and the understanding gained through model simulations, resulting in a multifold reduction in drying time. Copyright © 2012 Wiley-Liss, Inc.

Analytical solution of Luedeking-Piret equation for a batch fermentation obeying Monod growth kinetics.

Science.gov (United States)

Garnier, Alain; Gaillet, Bruno

2015-12-01

Not so many fermentation mathematical models allow analytical solutions of batch process dynamics. The most widely used is the combination of the logistic microbial growth kinetics with Luedeking-Piret bioproduct synthesis relation. However, the logistic equation is principally based on formalistic similarities and only fits a limited range of fermentation types. In this article, we have developed an analytical solution for the combination of Monod growth kinetics with Luedeking-Piret relation, which can be identified by linear regression and used to simulate batch fermentation evolution. Two classical examples are used to show the quality of fit and the simplicity of the method proposed. A solution for the combination of Haldane substrate-limited growth model combined with Luedeking-Piret relation is also provided. These models could prove useful for the analysis of fermentation data in industry as well as academia. © 2015 Wiley Periodicals, Inc.

40 CFR 63.1408 - Aggregate batch vent stream provisions.

Science.gov (United States)

2010-07-01

... 40 Protection of Environment 11 2010-07-01 2010-07-01 true Aggregate batch vent stream provisions... § 63.1408 Aggregate batch vent stream provisions. (a) Emission standards. Owners or operators of aggregate batch vent streams at a new or existing affected source shall comply with either paragraph (a)(1...

The use of secondary energy for the drying of forest industry sludges - instead of destroying sludges to produce net energy; Jaetelaempoejen kaeyttoe metsaeteollisuuslietteiden kuivauksessa - lietteiden haevittaemisestae nettoenergian tuottamiseen - KLY 01

Energy Technology Data Exchange (ETDEWEB)

Pirkonen, P [VTT Energy, Jyvaeskylae (Finland)

1999-12-31

The amount of waste water sludges in chemical forest industry was in 1995/1996 about 400 000 t dry solid matter and 70 % of these substances were incinerated mainly in the bark boilers. The rest were landfilled. Bio-, primary- and DlP-sludges and concentrate from debarking plant were dried with two laboratory scale layer dryers and pilot scale drum dryer. Bark, saw dust and peat were used as reference materials. Saw dust dried fastest and primary sludge slowest but the differences in the drying time between the dried materials were not large. The final moisture content could be 50 % and for example flue gases could be used as drying medium. Typical surface area of layer dryer needed to dry 40 000 t sludge from the moisture of 75 % to the moisture of 50 % could be 150 m{sup 2} and the value of investment could be 3-4 million FIM. Next step could be drying of sludges in pilot scale using some factories as references to get an idea of the real drying costs. (orig.)

The use of secondary energy for the drying of forest industry sludges - instead of destroying sludges to produce net energy; Jaetelaempoejen kaeyttoe metsaeteollisuuslietteiden kuivauksessa - lietteiden haevittaemisestae nettoenergian tuottamiseen - KLY 01

Energy Technology Data Exchange (ETDEWEB)

Pirkonen, P. [VTT Energy, Jyvaeskylae (Finland)

1998-12-31

The amount of waste water sludges in chemical forest industry was in 1995/1996 about 400 000 t dry solid matter and 70 % of these substances were incinerated mainly in the bark boilers. The rest were landfilled. Bio-, primary- and DlP-sludges and concentrate from debarking plant were dried with two laboratory scale layer dryers and pilot scale drum dryer. Bark, saw dust and peat were used as reference materials. Saw dust dried fastest and primary sludge slowest but the differences in the drying time between the dried materials were not large. The final moisture content could be 50 % and for example flue gases could be used as drying medium. Typical surface area of layer dryer needed to dry 40 000 t sludge from the moisture of 75 % to the moisture of 50 % could be 150 m{sup 2} and the value of investment could be 3-4 million FIM. Next step could be drying of sludges in pilot scale using some factories as references to get an idea of the real drying costs. (orig.)

Design and measured performance of a solar chimney for natural-circulation solar-energy dryers

International Nuclear Information System (INIS)

Ekechukwu, O.V.; Norton, B.

1995-10-01

The design and construction of a solar chimney which was undertaken as part of a study on natural-circulation solar-energy dryers is reported. The experimental solar chimney consists of a 5.3m high and 1.64m diameter cylindrical polyethylene-clad vertical chamber, supported structurally by steel framework and draped internally with a selectively-absorbing surface. The performance of the chimney which was monitored extensively with and without the selective surface in place (to study the effectiveness of this design option) is also reported. (author). 14 refs, 7 figs

Effect of distributor on performance of a continuous fluidized bed dryer

Science.gov (United States)

Yogendrasasidhar, D.; Srinivas, G.; Pydi Setty, Y.

2018-03-01

Proper gas distribution is very important in fluidized bed drying in industrial practice. Improper distribution of gas may lead to non-idealities like channeling, short circuiting and accumulation which gives rise to non-uniform quality of dried product. Gas distribution depends on the distributor plate used. Gas distribution mainly depends on orifice diameter, number of orifices and opening area of the distributor plate. Small orifice diameter leads to clogging, and a large orifice diameter gives uneven distribution of gas. The present work involves experimental studies using different distributor plates and simulation studies using ASPEN PLUS steady state simulator. The effect of various parameters such as orifice diameter, number of orifices and the opening area of the distributor plate on the performance of fluidized bed dryer have been studied through simulation and experimentation. Simulations were carried out (i) with increasing air inlet temperature to study the characteristics of solid temperature and moisture in outlet (ii) with increasing orifice diameter and (iii) with increase in number orifices to study the solid outlet temperature profiles. It can be observed from the simulation that, an increase in orifice diameter and number orifices increases solid outlet temperature upto certain condition and then after there is no effect with further increase. Experiments were carried out with increasing opening area (3.4 to 42%) in the form of increasing orifice diameter keeping the number of orifices constant and increasing number of orifices of the distributor plate keeping the orifice diameter constant. It can be seen that the drying rate and solid outlet temperature increase upto certain condition and then after with further increase in the orifice diameter and number of orifices, the change in the drying rate and solid outlet temperature observed is little. The optimum values of orifice diameter and number of orifices from experimentation are found to be 5

Monitoring and robust adaptive control of fed-batch cultures of microorganisms exhibiting overflow metabolism [abstract

Directory of Open Access Journals (Sweden)

Vande Wouwer, A.

2010-01-01

Full Text Available Overflow metabolism characterizes cells strains that are likely to produce inhibiting by-products resulting from an excess of substrate feeding and a saturated respiratory capacity. The critical substrate level separating the two different metabolic pathways is generally not well defined. Monitoring of this kind of cultures, going from model identification to state estimation, is first discussed. Then, a review of control techniques which all aim at maximizing the cell productivity of fed-batch fermentations is presented. Two main adaptive control strategies, one using an estimation of the critical substrate level as set-point and another regulating the by-product concentration, are proposed. Finally, experimental investigations of an adaptive RST control scheme using the observer polynomial for the regulation of the ethanol concentration in Saccharomyces cerevisiae fed-batch cultures ranging from laboratory to industrial scales, are also presented.

Mushrooms dehydration in a hybrid-solar dryer, using a phase change material

International Nuclear Information System (INIS)

Reyes, Alejandro; Mahn, Andrea; Vásquez, Francisco

2014-01-01

Highlights: • Mushroom slices were dehydrated in a hybrid solar dryer. • Drying and dehydrated kinetics were adjusted with models. • Effective diffusivity, were estimated considering or not shrinkage. • Paraffin wax as a phase change material was used in an accumulator of solar energy. - Abstract: Mushrooms were dehydrated in a hybrid solar dryer provided with a solar panel of a total exposed surface of 10 m 2 , electric resistances and paraffin wax as a phase change material. Mushrooms were cut in 8 mm or 12 mm slices. At the outlet of the drying chamber the air was recycled (70% or 80%) and the air temperature was adjusted to 60 °C. At the outlet of the solar panel the air temperature rose up to 30 °C above the ambient temperature, depending on solar radiation level. The effective diffusivity, estimated by the Simplified Constant Diffusivity Model, considering or not shrinkage, fluctuated between 2.5 · 10 −10 m 2 /s and 8.4 · 10 −10 m 2 /s with R 2 higher than 0.99, agreeing with values reported in literature. The empirical Page’s model resulted in a better adjustment, with R 2 above 0.998. In all runs the dehydrated mushrooms showed a notorious darkening and shrinkage. Rehydration assays at 30 °C showed that in less than 30 min rehydrated mushrooms reached a moisture content of 1.91 (dry basis). Rehydrated mushrooms had a higher hardness compared with fresh mushrooms. The Simplified Constant Diffusivity Model and the Peleg’s model adjusted to the rehydration data with RMSE values below 0.080. Thermal efficiency fluctuated between 22% and 62%, while the efficiency of the accumulator panel varied between 10% and 21%. The accumulator allowed reducing the electric energy input

Gas turbine applications in the drying industry

Energy Technology Data Exchange (ETDEWEB)

Tapper, R.C.

2000-07-01

The purpose of this report is to determine if it is feasible to utilize the hot exhaust gas discharged from gas turbines in direct applications. This report illustrates the technical feasibility and economic viability of using gas turbines in drying applications. The size of turbines in this investigation ranges from 2 MW to 10 MW. In addition, an implementation strategy has been developed to employ this new system. The method used to structure the scope of this undertaking is as follows: Step 1. Collecting information by contacting dryer manufacturer and companies drying different products. Information was also gathered by literature studies and the internet. Thomas register is a great tool when it comes to company and market searches. Step 2. Looking into if it is technically possible to use the exhaust gas directly into dryers. The parameters needed for these calculations were gathered in step 1, and some of the more important are temperature, mass flow, heat demand, and information about how the dryer works. The computer program Gatecycle is a great help when it comes to finding the right turbine for a dryer. Step 3. When it was obvious that it would work for some drying applications, the profitability was tested with the help of some spreadsheets. Step 4. The market was also evaluated as a last step. Market analysis was performed with the help of Porter's (Porter is one of the most famous strategy gurus) different models. The point of this is to find ways to be unique so that competitors will have a harder time copying the new system. It is shown in the report that for the right kind of projects, this new application for turbines is profitable. It is important to realize that this new system is not profitable for every drying plant. This is a general study with general input parameters. Every plant has its' own in-parameters and has to be evaluated individually. The most important factors determining if it is profitable or not are: Local electricity

Two-dimensional mathematical model for simulation of the drying process of thick layers of natural materials in a conveyor-belt dryer

Directory of Open Access Journals (Sweden)

Salemović Duško R.

2017-01-01

Full Text Available This paper presents the mathematical model and numerical analysis of the convective drying process of thick slices of colloidal capillary-porous materials slowly moving through conveyor-belt dryer. A flow of hot moist air was used as drying agent. The drying process has been analyzed in the form of a 2-D mathematical model, in two directions: along the conveyor and perpendicular on it. The mathematical model consists of two non-linear differential equations and one equation with a transcendent character and it is based on the mathematical model developed for drying process in a form of a 1-D thin layer. The appropriate boundary conditions were introduced. The presented model is suitable for the automated control of conveyor-belt dryers. The obtained results with analysis could be useful in predicting the drying kinetics of potato slices and similar natural products.

Exponential fed-batch strategy for enhancing biosurfactant production by Bacillus subtilis.

Science.gov (United States)

Amin, G A

2014-01-01

Surfactin produced by Bacillus subtilis BDCC-TUSA-3 from Maldex-15 was used as a growth-associated product in a conventional batch process. Maldex-15 is a cheap industrial by-product recovered during manufacturing of high fructose syrup from corn starch. Surfactin production was greatly improved in exponential fed-batch fermentation. Maldex-15 and other nutrients were exponentially fed into the culture based on the specific growth rate of the bacterium. In order to maximize surfactin yield and productivity, conversion of different quantities of Maldex-15 into surfactin was investigated in five different fermentation runs. In all runs, most of the Maldex-15 was consumed and converted into surfactin and cell biomass with appreciable efficiencies. The best results were obtained with the fermentation run supplied with 204 g Maldex-15. Up to 36.1 g l(-1) of surfactin and cell biomass of 31.8 g l(-1) were achieved in 12 h. Also, a marked substrate yield of 0.272 g g(-1) and volumetric reactor productivity of 2.58 g 1(-1) h(-1) were obtained, confirming the establishment of a cost-effective commercial surfactin production.

Effect of glass-batch makeup on the melting process

International Nuclear Information System (INIS)

Hrma, Pavel R.; Schweiger, Michael J.; Humrickhouse, Carissa J.; Moody, J. Adam; Tate, Rachel M.; Rainsdon, Timothy T.; Tegrotenhuis, Nathan E.; Arrigoni, Benjamin M.; Marcial, Jose; Rodriguez, Carmen P.; Tincher, Benjamin

2010-01-01

The response of a glass batch to heating is determined by the batch makeup and in turn determines the rate of melting. Batches formulated for a high-alumina nuclear waste to be vitrified in an all-electric melter were heated at a constant temperature-increase rate to determine changes in melting behavior in response to the selection of batch chemicals and silica grain-size as well as the addition of heat-generating reactants. The type of batch materials and the size of silica grains determine how much, if any, primary foam occurs during melting. Small quartz grains, 5 (micro)m in size, caused extensive foaming because their major portion dissolved at temperatures 800 C when batch gases no longer evolved. The exothermal reaction of nitrates with sucrose was ignited at a temperature as low as 160 C and caused a temporary jump in temperature of several hundred degrees. Secondary foam, the source of which is oxygen from redox reactions, occurred in all batches of a limited composition variation involving five oxides, B 2 O 3 , CaO, Li 2 O, MgO, and Na 2 O. The foam volume at the maximum volume-increase rate was a weak function of temperature and melt basicity. Neither the batch makeup nor the change in glass composition had a significant impact on the dissolution of silica grains. The impacts of primary foam generation on glass homogeneity and the rate of melting in large-scale continuous furnaces have yet to be established via mathematical modeling and melter experiments.

Effect Of Glass-Batch Makeup On The Melting Process

International Nuclear Information System (INIS)

Kruger, A.A.; Hrma, P.

2010-01-01

The response of a glass batch to heating is determined by the batch makeup and in turn determines the rate of melting. Batches formulated for a high-alumina nuclear waste to be vitrified in an all-electric melter were heated at a constant temperature-increase rate to determine changes in melting behavior in response to the selection of batch chemicals and silica grain-size as well as the addition of heat-generating reactants. The type of batch materials and the size of silica grains determine how much, if any, primary foam occurs during melting. Small quartz grains, 5 (micro)m in size, caused extensive foaming because their major portion dissolved at temperatures 800 C when batch gases no longer evolved. The exothermal reaction of nitrates with sucrose was ignited at a temperature as low as 160 C and caused a temporary jump in temperature of several hundred degrees. Secondary foam, the source of which is oxygen from redox reactions, occurred in all batches of a limited composition variation involving five oxides, B 2 O 3 , CaO, Li 2 O, MgO, and Na 2 O. The foam volume at the maximum volume-increase rate was a weak function of temperature and melt basicity. Neither the batch makeup nor the change in glass composition had a significant impact on the dissolution of silica grains. The impacts of primary foam generation on glass homogeneity and the rate of melting in large-scale continuous furnaces have yet to be established via mathematical modeling and melter experiments.

A Novel Methylotrophic Bacterial Consortium for Treatment of Industrial Effluents.

Science.gov (United States)

Hingurao, Krushi; Nerurkar, Anuradha

2018-01-01

Considering the importance of methylotrophs in industrial wastewater treatment, focus of the present study was on utilization of a methylotrophic bacterial consortium as a microbial seed for biotreatment of a variety of industrial effluents. For this purpose, a mixed bacterial methylotrophic AC (Ankleshwar CETP) consortium comprising of Bordetella petrii AC1, Bacillus licheniformis AC4, Salmonella subterranea AC5, and Pseudomonas stutzeri AC8 was used. The AC consortium showed efficient biotreatment of four industrial effluents procured from fertilizer, chemical and pesticide industries, and common effluent treatment plant by lowering their chemical oxygen demand (COD) of 950-2000 mg/l to below detection limit in 60-96 h in 6-l batch reactor and 9-15 days in 6-l continuous reactor. The operating variables of wastewater treatment, viz. COD, BOD, pH, MLSS, MLVSS, SVI, and F/M ratio of these effluents, were also maintained in the permissible range in both batch and continuous reactors. Therefore, formation of the AC consortium has led to the development of an efficient microbial seed capable of treating a variety of industrial effluents containing pollutants generated from their respective industries.

Assessment of the environmental microbiological cross contamination following hand drying with paper hand towels or an air blade dryer.

Science.gov (United States)

Margas, E; Maguire, E; Berland, C R; Welander, F; Holah, J T

2013-08-01

This study compared the potential for cross contamination of the surrounding environment resulting from two different hand-drying methods: paper towels and the use of an air blade dryer. One hundred volunteers for each method washed their hands and dried them using one of the two methods. Bacterial contamination of the surrounding environment was measured using settle plates placed on the floor in a grid pattern, air sampling and surface swabs. Both drying methods produced ballistic droplets in the immediate vicinity of the hand-drying process. The air blade dryer produced a larger number of droplets which were dispersed over a larger area. Settle plates showed increased microbial contamination in the grid squares which were affected by ballistic droplets. Using the settle plates counts, it was estimated that approx. 1.7 × 10(5) cfu more micro-organisms were left on the laboratory floor (total area approx. 17.15 m(2)) after 100 volunteers used an air blade dryer compared to when paper towels were used. The two drying methods led to different patterns of ballistic droplets and levels of microbial contamination under heavy use conditions. Whilst the increase in microbial levels in the environment is not significant if only nonpathogenic micro-organisms are spread, it may increase the risk of pathogen contamination of the environment when pathogens are occasionally present on people's hands. The study suggests that the risk of cross contamination from the washroom users to the environment and subsequent users should be considered when choosing a hand-drying method. The data could potentially give guidance following the selection of drying methods on implementing measures to minimise the risk of cross contamination. © 2013 The Society for Applied Microbiology.

Actual distribution of Cronobacter spp. in industrial batches of powdered infant formula and consequences for performance of sampling strategies

NARCIS (Netherlands)

Jongenburger, I.; Reij, M.W.; Boer, E.P.J.; Gorris, L.G.M.; Zwietering, M.H.

2011-01-01

The actual spatial distribution of microorganisms within a batch of food influences the results of sampling for microbiological testing when this distribution is non-homogeneous. In the case of pathogens being non-homogeneously distributed, it markedly influences public health risk. This study

Performance Analysis of Solar Assisted Fluidized Bed Dryer Integrated Biomass Furnace with and without Heat Pump for Drying of Paddy

Directory of Open Access Journals (Sweden)

M. Yahya

2016-01-01

Full Text Available The performances of a solar assisted fluidized bed dryer integrated biomass furnace (SA-FBDIBF and a solar assisted heat pump fluidized bed dryer integrated biomass furnace (SAHP-FBDIBF for drying of paddy have been evaluated, and also drying kinetics of paddy were determined. The SA-FBDIBF and the SAHP-FBDIBF were used to dry paddy from 11 kg with moisture content of 32.85% db to moisture content of 16.29% db (14% wb under an air mass flow rate of 0.1037 kg/s within 29.73 minutes and 22.95 minutes, with average temperatures and relative humidities of 80.3°C and 80.9°C and 12.28% and 8.14%, respectively. The average drying rate, specific energy consumption, and specific moisture extraction rate were 0.043 kg/minute and 0.050 kg/minute, 5.454 kWh/kg and 4.763 kWh/kg, and 0.204 kg/kWh and 0.241 kg/kWh for SA-FBDIBF and SAHP-FBDIBF, respectively. In SA-FBDIBF and SAHP-FBDIBF, the dryer thermal efficiencies were average values of 12.28% and 15.44%; in addition, the pickup efficiencies were 33.55% and 43.84% on average, whereas the average solar and biomass fractions were 10.9% and 10.6% and 36.6% and 30.4% for SA-FBDIBF and SAHP-FBDIBF, respectively. The drying of paddy occurred in the falling rate period. The experimental dimensionless moisture content data were fitted to three mathematical models. Page’s model was found best to describe the drying behaviour of paddy.

Spatial and interannual variability in Baltic sprat batch fecundity

DEFF Research Database (Denmark)

Haslob, H.; Tomkiewicz, Jonna; Hinrichsen, H.H.

2011-01-01

in the central Baltic Sea, namely the Bornholm Basin, Gdansk Deep and Southern Gotland Basin. Environmental parameters such as hydrography, fish condition and stock density were tested in order to investigate the observed variability in sprat fecundity. Absolute batch fecundity was found to be positively related...... to fish length and weight. Significant differences in absolute and relative batch fecundity of Baltic sprat among areas and years were detected, and could partly be explained by hydrographic features of the investigated areas. A non-linear multiple regression model taking into account fish length...... and ambient temperature explained 70% of variability in absolute batch fecundity. Oxygen content and fish condition were not related to sprat batch fecundity. Additionally, a negative effect of stock size on sprat batch fecundity in the Bornholm Basin was revealed. The obtained data and results are important...

Energy and exergy analyses of native cassava starch drying in a tray dryer

International Nuclear Information System (INIS)

Aviara, Ndubisi A.; Onuoha, Lovelyn N.; Falola, Oluwakemi E.; Igbeka, Joseph C.

2014-01-01

Energy and exergy analyses of native cassava starch drying in a tray dryer were carried out to assess the performance of the system in terms of energy utilization, energy utilization ratio, energy efficiency, exergy inflow and outflow, exergy loss and exegetic efficiency. The results indicated that for the starch with ash content of 0.76%, 0.85% crude protein, 0.16% crude fat, negligible amount of fiber, average granule size of 14.1 μm, pH of 5.88, amylose content of 23.45% and degree of crystallinity of 22.34%, energy utilization and energy utilization ratio increased from 1.93 to 5.51 J/s and 0.65 to 0.6 as the drying temperature increased from 40 to 60 °C. Energy efficiency increased from 16.036 to 30.645%, while exergy inflow, outflow and losses increased from 0.399 to 2.686, 0.055 to 0.555 and 0.344 to 2.131 J/s respectively in the above temperature range. Exergetic efficiency increased with increase in both drying air temperature and energy utilization and was lower than energy efficiency. Exergetic improvement potential also increased with increase in drying air temperature. Model equations that could be used to express the energy and exergy parameters as a function of drying temperature were established. - Highlights: • Energy and exergy analyses of cassava starch drying in a tray dryer were carried out. • Energy utilization increased with drying temperature. • Energy efficiency was higher than exergy efficiency. • Energy and exergy efficiencies increased with increase in temperature. • Improvement potential increased with increase in temperature

Research on AO/FO batch management technology in aircraft production

Directory of Open Access Journals (Sweden)

Yin Haijun

2018-01-01

Full Text Available Based on the analysis of the characteristics and significance of AO/FO in the process of aircraft production, this paper analyzes the format rules of AO/FO batch management from the perspective of technology realization, and details the AO/FO The change of the query and the change status tracking, introduces the AO/FO single-stand status display in the batch management, increases the structure definition of the attribute table in the batch management, and designs the relevant algorithm to store and calculate the batch information. Finally, based on the above theory support AO/FO batch management system successfully used in the production of a machine.

Indomethacin nanocrystals prepared by different laboratory scale methods: effect on crystalline form and dissolution behavior

Energy Technology Data Exchange (ETDEWEB)

Martena, Valentina; Censi, Roberta [University of Camerino, School of Pharmacy (Italy); Hoti, Ela; Malaj, Ledjan [University of Tirana, Department of Pharmacy (Albania); Di Martino, Piera, E-mail: piera.dimartino@unicam.it [University of Camerino, School of Pharmacy (Italy)

2012-12-15

The objective of this study is to select very simple and well-known laboratory scale methods able to reduce particle size of indomethacin until the nanometric scale. The effect on the crystalline form and the dissolution behavior of the different samples was deliberately evaluated in absence of any surfactants as stabilizers. Nanocrystals of indomethacin (native crystals are in the {gamma} form) (IDM) were obtained by three laboratory scale methods: A (Batch A: crystallization by solvent evaporation in a nano-spray dryer), B (Batch B-15 and B-30: wet milling and lyophilization), and C (Batch C-20-N and C-40-N: Cryo-milling in the presence of liquid nitrogen). Nanocrystals obtained by the method A (Batch A) crystallized into a mixture of {alpha} and {gamma} polymorphic forms. IDM obtained by the two other methods remained in the {gamma} form and a different attitude to the crystallinity decrease were observed, with a more considerable decrease in crystalline degree for IDM milled for 40 min in the presence of liquid nitrogen. The intrinsic dissolution rate (IDR) revealed a higher dissolution rate for Batches A and C-40-N, due to the higher IDR of {alpha} form than {gamma} form for the Batch A, and the lower crystallinity degree for both the Batches A and C-40-N. These factors, as well as the decrease in particle size, influenced the IDM dissolution rate from the particle samples. Modifications in the solid physical state that may occur using different particle size reduction treatments have to be taken into consideration during the scale up and industrial development of new solid dosage forms.

Mathematical modeling of lipase and protease production by Penicillium restrictum in a batch fermenter.

Science.gov (United States)

Freire, D M; Sant'Anna, G L; Alves, T L

1999-01-01

This work presents a mathematical model that describes time course variations of extracellular lipase and protease activities for the batch fermentation of the fungus Penicillium restrictum, a new and promising strain isolated from soil and wastes of a Brazilian babassu coconut oil industry. The fermentation process was modeled by an unstructured model, which considered the following dependent variables: cells, fat acid, dissolved oxygen concentrations, lipase and protease activities, and cell lysate concentration. The last variable represents the amount of cells that has been lysed by the shear stress and natural cell death. Proteases released to the medium, as consequence of this process, enhance lipase inactivation. The model is able to predict the effects of some operation variables such as air flow rate and agitation speed. The mathematical model was validated against batch-fermentation data obtained under several operating conditions. Because substrate concentration has antagonistic effects on lipase activity, a typical optimization scheme should be developed in order to minimize these deleterious effects while maximizing lipase activity.

Improved productivity of poly (3-hydroxybutyrate) (PHB) in thermophilic Chelatococcus daeguensis TAD1 using glycerol as the growth substrate in a fed-batch culture.

Science.gov (United States)

Cui, Bin; Huang, Shaobin; Xu, Fuqian; Zhang, Ruijian; Zhang, Yongqing

2015-07-01

A particularly successful polyhydroxyalkanoate (PHA) in industrial applications is poly (3-hydroxybutyrate) (PHB). However, one of the major obstacles for wider application of PHB is the cost of its production and purification. Therefore, it is desirable to discover a method for producing PHB in large quantities at a competitive price. Glycerol is a cheap and widely used carbon source that can be applied in PHB production process. There are numerous advantages to operating fermentation at elevated temperatures; only several thermophilic bacteria are able to accumulate PHB when glycerol is the growth substrate. Here, we report on the possibility of increasing PHB production at low cost using thermophilic Chelatococcus daeguensis TAD1 when glycerol is the growth substrate in a fed-batch culture. We found that (1) excess glycerol inhibited PHB accumulation and (2) organic nitrogen sources, such as tryptone and yeast extract, promoted the growth of C. daeguensis TAD1. In the batch fermentation experiments, we found that using glycerol at low concentrations as the sole carbon source, along with the addition of mixed nitrate (NH4Cl, tryptone, and yeast extract), stimulated PHB accumulation in C. daeguensis TAD1. The results showed that the PHB productivity decreased in the following order: two-stage fed-batch fermentation > fed-batch fermentation > batch fermentation. In optimized culture conditions, a PHB amount of 17.4 g l(-1) was obtained using a two-stage feeding regimen, leading to a productivity rate of 0.434 g l(-1) h(-1), which is the highest productivity rate reported for PHB to date. This high PHB biosynthetic productivity could decrease the total production cost, allowing for further development of industrial applications of PHB.

Experimental investigation of an indirect solar dryer integrated with phase change material for drying valeriana jatamansi (medicinal herb

Directory of Open Access Journals (Sweden)

A.K. Bhardwaj

2017-09-01

Full Text Available In this study, an experimental investigation of an indirect solar dryer integrated with phase change material has been carried out for drying Valeriana Jatamansi. The experimentation has been performed under the climatic conditions of Himalayan region, Solan (latitude − 30.91°N, longitude − 77.09°E, Himachal Pradesh (India in the month of October-November 2016. Paraffin RT-42 has been used as a phase change material in the dryer. Using this system, the moisture content of rhizomes reduced from 89% to 9% in 5 days as compared to heat pump drying and shade drying, which took 8 days and 14 days, respectively. Results of present study infer that the drying time using phase change material in this setup has reduced by 37.50% and 64.29% when compared to heat pump drying and shade drying, respectively. The dried rhizomes obtained are of superior quality in terms of colour, texture, aroma and bio-medical constituents. Analyses show that by using present setup, total valepotriates obtained were 3.47% as compared to traditional shade drying which yield 3.31%.

Investigations of a type 316L steam dryer plate material suffering from IGSCC after few years in BWRs

International Nuclear Information System (INIS)

Autio, J.M.; Ehrnsten, U.; Pakarinen, J.; Mouginot, R.; Cocco, M.

2015-01-01

A steam dryer plate material suffered from intergranular stress corrosion cracking after only one and two years of operation in two BWR plants. Numerous indications were observed on the inner roof plates of the steam dryers adjacent to the support beam welds. The material was Type 316L austenitic stainless steel with carbon content below 0.02%. The material was subjected to detailed investigations using optical microscopy, EBSD/SEM, TEM, hardness and nano-indentation. The material showed macro-segregation through the plate thickness. These bands coincided with the location of delta-ferrite islands indicating non-optimal solution heat treatment. α'-martensite was observed deep in the plate indicating cold deformation after solution annealing. A nonhomogeneous distribution of grain orientation was also observed through the plate thickness. Further, surface deformation, although not extending very deep, was observed using EBSD and surface hardness values above 300 HV when measured using small loads. Although the material fulfills the set requirements, the material characteristics have obviously increased the susceptibility of the material to IGSCC. The paper will discuss the possible role of changes in manufacturing over the years and the challenges in quality definitions in material specifications. (authors)

Variance bias analysis for the Gelbard's batch method

Energy Technology Data Exchange (ETDEWEB)

Seo, Jae Uk; Shim, Hyung Jin [Seoul National Univ., Seoul (Korea, Republic of)

2014-05-15

In this paper, variances and the bias will be derived analytically when the Gelbard's batch method is applied. And then, the real variance estimated from this bias will be compared with the real variance calculated from replicas. Variance and the bias were derived analytically when the batch method was applied. If the batch method was applied to calculate the sample variance, covariance terms between tallies which exist in the batch were eliminated from the bias. With the 2 by 2 fission matrix problem, we could calculate real variance regardless of whether or not the batch method was applied. However as batch size got larger, standard deviation of real variance was increased. When we perform a Monte Carlo estimation, we could get a sample variance as the statistical uncertainty of it. However, this value is smaller than the real variance of it because a sample variance is biased. To reduce this bias, Gelbard devised the method which is called the Gelbard's batch method. It has been certificated that a sample variance get closer to the real variance when the batch method is applied. In other words, the bias get reduced. This fact is well known to everyone in the MC field. However, so far, no one has given the analytical interpretation on it.

Biotransformation of sweet lime pulp waste into high-quality nanocellulose with an excellent productivity using Komagataeibacter europaeus SGP37 under static intermittent fed-batch cultivation.

Science.gov (United States)

Dubey, Swati; Singh, Jyoti; Singh, R P

2018-01-01

Herein, sweet lime pulp waste (SLPW) was utilized as a low- or no-cost feedstock for the production of bacterial nanocellulose (BNC) alone and in amalgamation with other nutritional supplements by the isolate K. europaeus SGP37 under static batch and static intermittent fed-batch cultivation. The highest yield (26.2±1.50gL -1 ) was obtained in the hot water extract of SLPW supplemented with the components of HS medium, which got further boosted to 38±0.85gL -1 as the cultivation strategy was shifted from static batch to static intermittent fed-batch. BNC obtained from various SLPW medium was similar or even superior to that obtained with standard HS medium in terms of its physicochemical properties. The production yields of BNC thus obtained are significantly higher and fit well in terms of industrial scale production. Copyright © 2017 Elsevier Ltd. All rights reserved.

CFD Analysis to Calculate the Optimal Air Velocity in Drying Green Tea Process Using Fluidized Bed Dryer

Science.gov (United States)

Yohana, Eflita; Nugraha, Afif Prasetya; Diana, Ade Eva; Mahawan, Ilham; Nugroho, Sri

2018-02-01

Tea processing is basically distinguished into three types which black tea, green tea, and oolong tea. Green tea is processed by heating and drying the leaves. Green tea factories in Indonesia are generally using the process of drying by panning the leaves. It is more recommended to use the fluidization process to speed up the drying process as the quality of the tea can be maintained. Bubbling fluidization is expected to occur in this research. It is a process of bubbles are formed in the fluidization. The effectiveness of the drying process in a fluidized bed dryer machine needs to be improved by using a CFD simulation method to proof that umf < u < ut, where the average velocity value is limited by the minimum and the maximum velocity of the calculation the experimental data. The minimum and the maximum velocity value of the fluidization is 0.96 m/s and 8.2 m/s. The result of the simulation obtained that the average velocity of the upper bed part is 1.81 m/s. From the results obtained, it can be concluded that the calculation and the simulation data is in accordance with the condition of bubbling fluidization in fluidized bed dryer.

Building solar dryer of tropical woods; Construccion de un secador solar de maderas tropicales

Energy Technology Data Exchange (ETDEWEB)

Hernandez R, J; Flores M, F. E; Cuevas D, O [Universidad de Quintana Roo, Chetumal, Quintana Roo (Mexico); Tolentino E, G [LABINTHAP-SEPI-ESIME-IPN, Mexico, D.F. (Mexico)

2000-07-01

In Quintana Roo, Mexico, several species of wood are used for handicrafts. The most commonly method used in the communities nearby Chetumal is natural drying, with the disadvantage of low quality in their products because the moisture contains in the wood. In this project studied the design of solar dryer for tropical woods in Quintana Roo. [Spanish] En este trabajo, se parte del analisis de las condiciones climatologicas existentes en el estado de Quintana Roo, Mexico, asi como de las necesidades de madera seca de una comunidad, como parametros basicos para el diseno y construccion de un secador solar de maderas tropicales.

Design and performance of a Nafion dryer for continuous operation at CO2 and CH4 air monitoring sites

Directory of Open Access Journals (Sweden)

L. R. Welp

2013-05-01

Full Text Available In preparation for routine deployment in a network of greenhouse gas monitoring stations, we have designed and tested a simple method for drying ambient air to near or below 0.2% (2000 ppm mole fraction H2O using a Nafion dryer. The inlet system was designed for use with cavity ring-down spectrometer (CRDS analyzers such as the Picarro model G2301 that measure H2O in addition to their principal analytes, in this case CO2 and CH4. These analyzers report dry-gas mixing ratios without drying the sample by measuring H2O mixing ratio at the same frequency as the main analytes, and then correcting for the dilution and peak broadening effects of H2O on the mixing ratios of the other analytes measured in moist air. However, it is difficult to accurately validate the water vapor correction in the field. By substantially lowering the amount of H2O in the sample, uncertainties in the applied water vapor corrections can be reduced by an order of magnitude or more, thus eliminating the need to determine instrument-specific water vapor correction coefficients and to verify the stability over time. Our Nafion drying inlet system takes advantage of the extra capacity of the analyzer pump to redirect 30% of the dry gas exiting the Nafion to the outer shell side of the dryer and has no consumables. We tested the Nafion dryer against a cryotrap (−97 °C method for removing H2O and found that in wet-air tests, the Nafion reduces the CO2 dry-gas mixing ratios of the sample gas by as much as 0.1 ± 0.01 ppm due to leakage across the membrane. The effect on CH4 was smaller and varied within ± 0.2 ppb, with an approximate uncertainty of 0.1 ppb. The Nafion-induced CO2 bias is partially offset by sending the dry reference gases through the Nafion dryer as well. The residual bias due to the impact of moisture differences between sample and reference gas on the permeation through the Nafion was approximately −0.05 ppm for CO2 and varied within ± 0.2 ppb for CH4. The

40 CFR 63.1322 - Batch process vents-reference control technology.

Science.gov (United States)

2010-07-01

... 40 Protection of Environment 11 2010-07-01 2010-07-01 true Batch process vents-reference control technology. 63.1322 Section 63.1322 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... Batch process vents—reference control technology. (a) Batch process vents. The owner or operator of a...

Capacity planning for batch and perfusion bioprocesses across multiple biopharmaceutical facilities.

Science.gov (United States)

Siganporia, Cyrus C; Ghosh, Soumitra; Daszkowski, Thomas; Papageorgiou, Lazaros G; Farid, Suzanne S

2014-01-01

Production planning for biopharmaceutical portfolios becomes more complex when products switch between fed-batch and continuous perfusion culture processes. This article describes the development of a discrete-time mixed integer linear programming (MILP) model to optimize capacity plans for multiple biopharmaceutical products, with either batch or perfusion bioprocesses, across multiple facilities to meet quarterly demands. The model comprised specific features to account for products with fed-batch or perfusion culture processes such as sequence-dependent changeover times, continuous culture constraints, and decoupled upstream and downstream operations that permit independent scheduling of each. Strategic inventory levels were accounted for by applying cost penalties when they were not met. A rolling time horizon methodology was utilized in conjunction with the MILP model and was shown to obtain solutions with greater optimality in less computational time than the full-scale model. The model was applied to an industrial case study to illustrate how the framework aids decisions regarding outsourcing capacity to third party manufacturers or building new facilities. The impact of variations on key parameters such as demand or titres on the optimal production plans and costs was captured. The analysis identified the critical ratio of in-house to contract manufacturing organization (CMO) manufacturing costs that led the optimization results to favor building a future facility over using a CMO. The tool predicted that if titres were higher than expected then the optimal solution would allocate more production to in-house facilities, where manufacturing costs were lower. Utilization graphs indicated when capacity expansion should be considered. © 2014 The Authors Biotechnology Progress published by Wiley Periodicals, Inc. on behalf of American Institute of Chemical Engineers.

Benefits of supplementing an industrial waste anaerobic digester with energy crops for increased biogas production.

Science.gov (United States)

Nges, Ivo Achu; Escobar, Federico; Fu, Xinmei; Björnsson, Lovisa

2012-01-01

Currently, there is increasing competition for waste as feedstock for the growing number of biogas plants. This has led to fluctuation in feedstock supply and biogas plants being operated below maximum capacity. The feasibility of supplementing a protein/lipid-rich industrial waste (pig manure, slaughterhouse waste, food processing and poultry waste) mesophilic anaerobic digester with carbohydrate-rich energy crops (hemp, maize and triticale) was therefore studied in laboratory scale batch and continuous stirred tank reactors (CSTR) with a view to scale-up to a commercial biogas process. Co-digesting industrial waste and crops led to significant improvement in methane yield per ton of feedstock and carbon-to-nitrogen ratio as compared to digestion of the industrial waste alone. Biogas production from crops in combination with industrial waste also avoids the need for micronutrients normally required in crop digestion. The batch co-digestion methane yields were used to predict co-digestion methane yield in full scale operation. This was done based on the ratio of methane yields observed for laboratory batch and CSTR experiments compared to full scale CSTR digestion of industrial waste. The economy of crop-based biogas production is limited under Swedish conditions; therefore, adding crops to existing industrial waste digestion could be a viable alternative to ensure a constant/reliable supply of feedstock to the anaerobic digester. Copyright © 2011 Elsevier Ltd. All rights reserved.

Procedures for Efficient and Economic Recovery of Heat for Reuse in Batch Processes for Cleaning

DEFF Research Database (Denmark)

Qvale, Einar Bjørn

2005-01-01

The expenditure of primary energy can be reduced and the economics of process plants in the food industry can be improved by intelligent application of Process Integration (PI). Since a greater part of the products in the food industry is processed in batches, the use of Thermal- Energy Storage...... are often encountered in the food industry. However, the extent to which PI is utilized is much smaller than the number of potential applications. The present paper will address this topic, give some reasons for the underuse of PI, and indicate some principles, methods, and directions that, when applied......, could increase the use and usefulness of PI by incorporating TES, thus fulfilling PI’s promises of improved operation, reduced energy consumption, reduced environmental impact, and improved economics. The application of these procedures is illustrated through the description of two cases. Keywords: Heat...

Batch-to-Batch Quality Consistency Evaluation of Botanical Drug Products Using Multivariate Statistical Analysis of the Chromatographic Fingerprint

OpenAIRE

Xiong, Haoshu; Yu, Lawrence X.; Qu, Haibin

2013-01-01

Botanical drug products have batch-to-batch quality variability due to botanical raw materials and the current manufacturing process. The rational evaluation and control of product quality consistency are essential to ensure the efficacy and safety. Chromatographic fingerprinting is an important and widely used tool to characterize the chemical composition of botanical drug products. Multivariate statistical analysis has showed its efficacy and applicability in the quality evaluation of many ...

Province/Ministry-Coordinated Industry-University-Institute Cooperation and University Development: Based on the Experiences of Guangdong Province

Science.gov (United States)

Yang, Liu

2016-01-01

The industry S&T missioners, industry-university-institute innovation alliances, industry-university-institute regional model bases, and other provincial-level industry-university-institute cooperation mechanisms that Guangdong Province has formed through its practical efforts play an important role in training a large batch of practical…

Breakage and drying behaviour of granules in a continuous fluid bed dryer: Influence of process parameters and wet granule transfer.

Science.gov (United States)

De Leersnyder, F; Vanhoorne, V; Bekaert, H; Vercruysse, J; Ghijs, M; Bostijn, N; Verstraeten, M; Cappuyns, P; Van Assche, I; Vander Heyden, Y; Ziemons, E; Remon, J P; Nopens, I; Vervaet, C; De Beer, T

2018-03-30

Although twin screw granulation has already been widely studied in recent years, only few studies addressed the subsequent continuous drying which is required after wet granulation and still suffers from a lack of detailed understanding. The latter is important for optimisation and control and, hence, a cost-effective practical implementation. Therefore, the aim of the current study is to increase understanding of the drying kinetics and the breakage and attrition phenomena during fluid bed drying after continuous twin screw granulation. Experiments were performed on a continuous manufacturing line consisting of a twin-screw granulator, a six-segmented fluid bed dryer, a mill, a lubricant blender and a tablet press. Granulation parameters were fixed in order to only examine the effect of drying parameters (filling time, drying time, air flow, drying air temperature) on the size distribution and moisture content of granules (both of the entire granulate and of size fractions). The wet granules were transferred either gravimetrically or pneumatically from the granulator exit to the fluid bed dryer. After a certain drying time, the moisture content reached an equilibrium. This drying time was found to depend on the applied airflow, drying air temperature and filling time. The moisture content of the granules decreased with an increasing drying time, airflow and drying temperature. Although smaller granules dried faster, the multimodal particle size distribution of the granules did not compromise uniform drying of the granules when the target moisture content was achieved. Extensive breakage of granules was observed during drying. Especially wet granules were prone to breakage and attrition during pneumatic transport, either in the wet transfer line or in the dry transfer line. Breakage and attrition of granules during transport and drying should be anticipated early on during process and formulation development by performing integrated experiments on the granulator

Secagem de café em combinação A combined system for coffee drying

Directory of Open Access Journals (Sweden)

Adilio F. de Lacerda Filho

2006-09-01

Full Text Available Objetivou-se avaliar um sistema de secagem de café, com meia-seca em leito fixo e complementação da secagem em secador de lotes, intermitente, de fluxos concorrentes, em um experimento instalado na Área de Pré-processamento e Armazenamento de Produtos Vegetais, DEA-UFV. Utilizou-se delineamento inteiramente casualizado. Fez-se a colheita pelo método de derriça sobre o chão. Os frutos foram pré-processados por via seca, secando-se os frutos verdes, cerejas e passas. Na meia-seca, a umidade inicial dos frutos variou entre 68,9 e 71,3% b.u. e a final entre 44,0 e 47,5% b.u. Na complementação da secagem a umidade final variou entre 12,2 e 13,8% b.u. A temperatura do ar, no secador de leito fixo, variou entre 50,4 e 76 °C, e no de fluxos concorrentes, entre 87,2 e 110 °C. A entalpia específica no secador de leito fixo variou entre 8,4 e 9,1 MJ kg-1 e no de fluxos concorrentes, entre 7,1 e 16,9 MJ kg-1. Relativamente às testemunhas, a qualidade final do produto apresentou melhores características comerciais. Concluiu-se que a meia-seca em leito fixo e a secagem em secador de fluxos concorrentes, além de reduzir o tempo de operação, poderá contribuir para melhor preservar as qualidades que o produto adquire no campo.The general objective of this study was the evaluation of a system for coffee drying, using partial drying in fixed bed dryer and complementary drying in an intermittent concurrent flow batch dryer. The experiment was carried out in the Vegetable Products Processing Area, DEA-UFV. The drying tests were accomplished in completely randomized design. The coffee was harvested on the ground by manual striping process. The fruits were pre-processed by drying of ripe, overripe and greenish cherries. For the preliminary drying, the initial coffee moisture content varied from 68.9 to 71.3% w.b. with the drying being interrupted with moisture content between 44.0 and 47.5% w.b. In the complementary drying phase the final moisture

An experimentally validated simulation model for a four-stage spray dryer

DEFF Research Database (Denmark)

Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

2017-01-01

mathematical model is an index-1 differential algebraic equation (DAE) model with 12 states, 9 inputs, 8 disturbances, and 30 parameters. The parameters in the model are identified from well-excited experimental data obtained from the industrialtype spray dryer. The simulated outputs ofthe model are validated...... is divided into four consecutive stages: a primary spray drying stage, two heated fluid bed stages, and a cooling fluid bed stage. Each of these stages in the model is assumed ideally mixed and the dynamics are described by mass- and energy balances. These balance equations are coupled with constitutive...... equations such as a thermodynamic model, the water evaporation rate, the heat transfer rates, and an equation for the stickiness of the powder (glass transition temperature). Laboratory data is used to model the equilibrium moisture content and the glass transition temperature of the powder. The resulting...

History based batch method preserving tally means

International Nuclear Information System (INIS)

Shim, Hyung Jin; Choi, Sung Hoon

2012-01-01

In the Monte Carlo (MC) eigenvalue calculations, the sample variance of a tally mean calculated from its cycle-wise estimates is biased because of the inter-cycle correlations of the fission source distribution (FSD). Recently, we proposed a new real variance estimation method named the history-based batch method in which a MC run is treated as multiple runs with small number of histories per cycle to generate independent tally estimates. In this paper, the history-based batch method based on the weight correction is presented to preserve the tally mean from the original MC run. The effectiveness of the new method is examined for the weakly coupled fissile array problem as a function of the dominance ratio and the batch size, in comparison with other schemes available

Green synthesis of isopropyl myristate in novel single phase medium Part I: Batch optimization studies

Directory of Open Access Journals (Sweden)

Rajeshkumar N. Vadgama

2015-12-01

Full Text Available Isopropyl myristate finds many applications in food, cosmetic and pharmaceutical industries as an emollient, thickening agent, or lubricant. Using a homogeneous reaction phase, non-specific lipase derived from Candida antartica, marketed as Novozym 435, was determined to be most suitable for the enzymatic synthesis of isopropyl myristate. The high molar ratio of alcohol to acid creates novel single phase medium which overcomes mass transfer effects and facilitates downstream processing. The effect of various reaction parameters was optimized to obtain a high yield of isopropyl myristate. Effect of temperature, agitation speed, organic solvent, biocatalyst loading and batch operational stability of the enzyme was systematically studied. The conversion of 87.65% was obtained when the molar ratio of isopropyl alcohol to myristic acid (15:1 was used with 4% (w/w catalyst loading and agitation speed of 150 rpm at 60 °C. The enzyme has also shown good batch operational stability under optimized conditions.

Green synthesis of isopropyl myristate in novel single phase medium Part I: Batch optimization studies.

Science.gov (United States)

Vadgama, Rajeshkumar N; Odaneth, Annamma A; Lali, Arvind M

2015-12-01

Isopropyl myristate finds many applications in food, cosmetic and pharmaceutical industries as an emollient, thickening agent, or lubricant. Using a homogeneous reaction phase, non-specific lipase derived from Candida antartica, marketed as Novozym 435, was determined to be most suitable for the enzymatic synthesis of isopropyl myristate. The high molar ratio of alcohol to acid creates novel single phase medium which overcomes mass transfer effects and facilitates downstream processing. The effect of various reaction parameters was optimized to obtain a high yield of isopropyl myristate. Effect of temperature, agitation speed, organic solvent, biocatalyst loading and batch operational stability of the enzyme was systematically studied. The conversion of 87.65% was obtained when the molar ratio of isopropyl alcohol to myristic acid (15:1) was used with 4% (w/w) catalyst loading and agitation speed of 150 rpm at 60 °C. The enzyme has also shown good batch operational stability under optimized conditions.

Batch calculations in CalcHEP

International Nuclear Information System (INIS)

Pukhov, A.

2003-01-01

CalcHEP is a clone of the CompHEP project which is developed by the author outside of the CompHEP group. CompHEP/CalcHEP are packages for automatic calculations of elementary particle decay and collision properties in the lowest order of perturbation theory. The main idea prescribed into the packages is to make available passing on from the Lagrangian to the final distributions effectively with a high level of automation. According to this, the packages were created as a menu driven user friendly programs for calculations in the interactive mode. From the other side, long-time calculations should be done in the non-interactive regime. Thus, from the beginning CompHEP has a problem of batch calculations. In CompHEP 33.23 the batch session was realized by mean of interactive menu which allows to the user to formulate the task for batch. After that the not-interactive session was launched. This way is too restricted, not flexible, and leads to doubling in programming. In this article I discuss another approach how one can force an interactive program to work in non-interactive mode. This approach was realized in CalcHEP 2.1 disposed on http://theory.sinp.msu.ru/~pukhov/calchep.html

Analytical control of an esterification batch reaction between glycerine and fatty acids by near-infrared spectroscopy

International Nuclear Information System (INIS)

Blanco, Marcelo; Beneyto, Rafael; Castillo, Miguel; Porcel, Marta

2004-01-01

Near-infrared spectroscopy was used to control an esterification reaction between glycerine and middle- or long-chain fatty acids performed in a laboratory-scale reactor. The process involves the initial formation of monoglycerides, which is followed by that of di- and triglycerides as well as transesterification. Establishing the end point of the process is critical with a view to ensuring that the end product will have the composition required for its intended use. PLS calibration was applied to industrial and laboratory-scale batch samples, and laboratory samples were additionally used to extend calibration ranges and avoid correlation between the concentration of the batch samples. In this way, PLS calibration models for glycerine, fatty acids, water, and mono-, di- and triglycerides, were constructed. The proposed method allows the reaction to be monitored in real time, thereby avoiding long analysis times, excessive reagent consumption and the obtainment of out-of-specification products

Numerical modeling of batch formation in waste incineration plants

Directory of Open Access Journals (Sweden)

Obroučka Karel

2015-03-01

Full Text Available The aim of this paper is a mathematical description of algorithm for controlled assembly of incinerated batch of waste. The basis for formation of batch is selected parameters of incinerated waste as its calorific value or content of pollutants or the combination of both. The numerical model will allow, based on selected criteria, to compile batch of wastes which continuously follows the previous batch, which is a prerequisite for optimized operation of incinerator. The model was prepared as for waste storage in containers, as well as for waste storage in continuously refilled boxes. The mathematical model was developed into the computer program and its functionality was verified either by practical measurements or by numerical simulations. The proposed model can be used in incinerators for hazardous and municipal waste.

Capacity Planning for Batch and Perfusion Bioprocesses Across Multiple Biopharmaceutical Facilities

Science.gov (United States)

Siganporia, Cyrus C; Ghosh, Soumitra; Daszkowski, Thomas; Papageorgiou, Lazaros G; Farid, Suzanne S

2014-01-01

Production planning for biopharmaceutical portfolios becomes more complex when products switch between fed-batch and continuous perfusion culture processes. This article describes the development of a discrete-time mixed integer linear programming (MILP) model to optimize capacity plans for multiple biopharmaceutical products, with either batch or perfusion bioprocesses, across multiple facilities to meet quarterly demands. The model comprised specific features to account for products with fed-batch or perfusion culture processes such as sequence-dependent changeover times, continuous culture constraints, and decoupled upstream and downstream operations that permit independent scheduling of each. Strategic inventory levels were accounted for by applying cost penalties when they were not met. A rolling time horizon methodology was utilized in conjunction with the MILP model and was shown to obtain solutions with greater optimality in less computational time than the full-scale model. The model was applied to an industrial case study to illustrate how the framework aids decisions regarding outsourcing capacity to third party manufacturers or building new facilities. The impact of variations on key parameters such as demand or titres on the optimal production plans and costs was captured. The analysis identified the critical ratio of in-house to contract manufacturing organization (CMO) manufacturing costs that led the optimization results to favor building a future facility over using a CMO. The tool predicted that if titres were higher than expected then the optimal solution would allocate more production to in-house facilities, where manufacturing costs were lower. Utilization graphs indicated when capacity expansion should be considered. © 2013 The Authors Biotechnology Progress published by Wiley Periodicals, Inc. on behalf of American Institute of Chemical Engineers Biotechnol. Prog., 30:594–606, 2014 PMID:24376262

Potential Applications of Immobilized β-Galactosidase in Food Processing Industries

Directory of Open Access Journals (Sweden)

Parmjit S. Panesar

2010-01-01

Full Text Available The enzyme β-galactosidase can be obtained from a wide variety of sources such as microorganisms, plants, and animals. The use of β-galactosidase for the hydrolysis of lactose in milk and whey is one of the promising enzymatic applications in food and dairy processing industries. The enzyme can be used in either soluble or immobilized forms but the soluble enzyme can be used only for batch processes and the immobilized form has the advantage of being used in batch wise as well as in continuous operation. Immobilization has been found to be convenient method to make enzyme thermostable and to prevent the loss of enzyme activity. This review has been focused on the different types of techniques used for the immobilization of β-galactosidase and its potential applications in food industry.

Determination of stresses caused by fluctuation of acoustic load in the steam dryers of a BWR; Determinacion de esfuerzos originados por fluctuacion de carga acustica en los secadores de vapor de un reactor BWR

Energy Technology Data Exchange (ETDEWEB)

Centeno P, J.; Quezada G, S.; Prieto G, A.; Vazquez R, A.; Espinosa P, G. [Universidad Autonoma Metropolitana, Unidad Iztapalapa, Av. San Rafael Atlixco No. 186, Col. Vicentina, 09340 Mexico D. F. (Mexico); Nunez C, A., E-mail: javcuami26@hotmail.com [Comision Nacional de Seguridad Nuclear y Salvaguardias, Dr. Jose Ma. Barragan No. 779, Col. Narvarte, 03020 Mexico D. F. (Mexico)

2014-10-15

The extended power up-rate (EPU) in a nuclear power plant cause various problems in BWR components also in the steam system. This due to increased steam flow generated in the reactor and is conveyed to the turbine by the four main steam lines (MSL). One of the most serious problems is the generation of acoustic pressure loads in the metal structure of the steam dryer which eventually leads to fatigue failure and even the appearance of cracks, and in turn it causes loose parts that are entrained by the steam and transported in the MSL. This problem is due to the fluctuation of load acoustics caused by the union of the safety or relief valves (SRV) with the MSL, spreading through these to reach the reactor pressure vessel (RPV) where the effect of resonance of the acoustic wave is amplified and impacts directly in the supporting structure of the steam dryer, skirt and the panels where the mixture liquid-steam is dried, by centrifugation effect and runoff of liquid water. Efforts in the steam dryer operating conditions of EPU for two cases will be analyzed in this work, the first is before the installation of Acoustic Side Branch (ASB), and in the second case we consider the installation of said ASB in the standpipes of SRV. The analysis was performed with numerical experiments on a platform for computational fluid dynamics with virtual geometries previously designed based on the actual components of the reactor and steam system. The model to study is delimited by the top of the RPV, the steam dryer and a section of each of the four MSL with ten standpipes of SRV. With the obtained data and considering the mechanical-structural properties of the steam dryer material, we can evaluate the mechanical resistance to impacts by acoustic pressure load and its possible deformation or cracking. (Author)

Thermodynamic analysis of an industrial dryer in a ceramic production: an application

Energy Technology Data Exchange (ETDEWEB)

Utlu, Zafer [Mechanical Engineering Department, Faculty of Engineering and Architecture, Istanbul Aydin University (Turkey)], E-mail: zaferutlu@aydin.edu.tr, email: zafer_utlu@yahoo.com; Hepbasli, Arif [Department of Mechanical Engineering, College of Engineering, King Saud University (Saudi Arabia)], email: ahepbasli.c@ksu.edu.sa, email: arifhepbasli@gmail.com

2011-07-01

The drying industry always aims to reduce the amount of moisture from production and to reach this goal using the minimum amount of energy and at minimum cost. The purpose of this paper is to give the energy and exergy analysis of a ceramic plant and to determine the energy and exergy utilization efficiencies of this plant's drying process. Exergy analysis has been widely used for various thermal systems and drying is a significant element of these systems and is an energy intensive operation. In this study, the exergy analysis method was applied to a drying system on a ceramic production line. This process was divided into three stages with the aim of calculating the values for exergy destruction and efficiency of the system in reference (dead state) temperature. Mass, elemental, and heat losses were also studied by means of the actual plant operational data and conclusions were drawn from this that are listed in this paper.

Use of Solar Energy Hybrid Dryer with Techno-Ergonomic Application to Increase Productivity of Dodol Wokers in Buleleng, Bali

Science.gov (United States)

Santosa, I. G.; Sutarna, I. N.

2018-01-01

Penglatan Village is one of dodol industrial centres in Buleleng Regency, Bali. Dodol is a balinese traditional snack that usually used for religion ceremonies offering or “sesajen”. Dodol’s making processes had several layer of stages, from making dough, stirring dough, packaging and drying dodol. Because the drying process is done with traditional work tools, this process cause several ergonomic problems. Based on preliminary research, the complaints that felt by dodol workers are pain in the neck, shoulders, back, waist, head, and hands. Therefore, productivity of workers are decreasing. This problem solved by designing a hybrid solar drying tools with the application of techno-ergonomic, appropriate technology concept (TTG) and from ergonomic science with the application of SHIP concept (systemic, holistic, interdisciplinary, participatory). This research use 20 people as sample. The sample performance is observed while working traditionally and using techno-ergonomic hybrid solar dryer tools. The measurements conducted three times which are First Period (PI), Second Period (PII), and Third Period (PIII) with interspersed time for rest. WOP (washing out period) is intended to eliminate residual effects. The data were analyzed with SPSS program with significance level of 0.05. Hopefully, with this solution will improve worker productivity.

Solving a chemical batch scheduling problem by local search

NARCIS (Netherlands)

Brucker, P.; Hurink, Johann L.

1999-01-01

A chemical batch scheduling problem is modelled in two different ways as a discrete optimization problem. Both models are used to solve the batch scheduling problem in a two-phase tabu search procedure. The method is tested on real-world data.

Acceptance Test Data for Candidate AGR-5/6/7 TRISO Particle Batches BWXT Coater Batches 93165 93172 Defective IPyC Fraction and Pyrocarbon Anisotropy

Energy Technology Data Exchange (ETDEWEB)

Helmreich, Grant W. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hunn, John D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Skitt, Darren J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Dyer, John A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Schumacher, Austin T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-03-01

Coated particle fuel batches J52O-16-93165, 93166, 93168, 93169, 93170, and 93172 were produced by Babcock and Wilcox Technologies (BWXT) for possible selection as fuel for the Advanced Gas Reactor Fuel Development and Qualification (AGR) Program’s AGR-5/6/7 irradiation test in the Idaho National Laboratory (INL) Advanced Test Reactor (ATR). Some of these batches may alternately be used as demonstration coated particle fuel for other experiments. Each batch was coated in a 150-mm-diameter production-scale fluidized-bed chemical vapor deposition (CVD) furnace. Tristructural isotropic (TRISO) coatings were deposited on 425-μm-nominal-diameter spherical kernels from BWXT lot J52R-16-69317 containing a mixture of 15.5%-enriched uranium carbide and uranium oxide (UCO). The TRISO coatings consisted of four consecutive CVD layers: a ~50% dense carbon buffer layer with 100-μm-nominal thickness, a dense inner pyrolytic carbon (IPyC) layer with 40-μm-nominal thickness, a silicon carbide (SiC) layer with 35-μm-nominal thickness, and a dense outer pyrolytic carbon (OPyC) layer with 40-μmnominal thickness. The TRISO-coated particle batches were sieved to upgrade the particles by removing over-sized and under-sized material, and the upgraded batches were designated by appending the letter A to the end of the batch number (e.g., 93165A).

Industrial burner and process efficiency program

Science.gov (United States)

Huebner, S. R.; Prakash, S. N.; Hersh, D. B.

1982-10-01

There is an acute need for a burner that does not use excess air to provide the required thermal turndown and internal recirculation of furnace gases in direct fired batch type furnaces. Such a burner would improve fuel efficiency and product temperature uniformity. A high velocity burner has been developed which is capable of multi-fuel, preheated air, staged combustion. This burner is operated by a microprocessor to fire in a discrete pulse mode using Frequency Modulation (FM) for furnace temperature control by regulating the pulse duration. A flame safety system has been designed to monitor the pulse firing burners using Factory Mutual approved components. The FM combustion system has been applied to an industrial batch hardening furnace (1800 F maximum temperature, 2500 lbs load capacity).

PROOF on a Batch System

International Nuclear Information System (INIS)

Behrenhoff, W; Ehrenfeld, W; Samson, J; Stadie, H

2011-01-01

The 'parallel ROOT facility' (PROOF) from the ROOT framework provides a mechanism to distribute the load of interactive and non-interactive ROOT sessions on a set of worker nodes optimising the overall execution time. While PROOF is designed to work on a dedicated PROOF cluster, the benefits of PROOF can also be used on top of another batch scheduling system with the help of temporary per user PROOF clusters. We will present a lightweight tool which starts a temporary PROOF cluster on a SGE based batch cluster or, via a plugin mechanism, e.g. on a set of bare desktops via ssh. Further, we will present the result of benchmarks which compare the data throughput for different data storage back ends available at the German National Analysis Facility (NAF) at DESY.

Socio-technical barriers to the use of energy-efficient timber drying technology in New Zealand

International Nuclear Information System (INIS)

Bell, Martha; Carrington, Gerry; Lawson, Rob; Stephenson, Janet

2014-01-01

This study of industrial energy behaviours identifies barriers to the use of energy-efficient drying technology in the New Zealand timber industry, and explores these barriers through the “energy cultures” lens. Vented kiln dryers were preferred by larger firms and heat pump kiln dryers were used by smaller firms. Although few firms could specify all their costs, we found no significant differences in the average operating costs, drying costs or commercial success of the larger and smaller firms. We found that socio-technical barriers create “energy cultures” at the level of both the firm and the sector, supporting the dominance of vented kiln dryers. The prevailing technologies, practices and norms at the sector level strongly support vented kilns, the status quo being embedded in the socio-technical context, hindering technological learning, improved energy efficiency and innovation. Influential stakeholders in the industry were thus part of, and locked into, the industry-wide energy culture, and were not in a position to effect change. We conclude that actors external to the prevailing industry energy culture need to leverage change in the industry norms, practices and/or technologies in order to reap the advantages of energy-efficient drying technology, assist its continued evolution and avoid the risks of path-dependency. - Highlights: • Firms processing timber in New Zealand use two main drying technologies. • Relatively inefficient vented dryers dominate over energy-efficient heat pumps. • Operating costs are similar but the socio-technical regime supports vented dryers. • Stasis is created by fixed energy cultures both within firms and across the sector. • Stasis hampers technical development in heat pump drying and business innovation

Comparative study of trapping parameters of LiF(TLD-100) from different production batches

Energy Technology Data Exchange (ETDEWEB)

Bos, A.J.J.; Piters, T.M.; Vries, W. de; Hoogenboom, J.E. (Delft Univ. of Technology (Netherlands). Interfaculty Reactor Institute)

1990-01-01

Computerised glow curve analysis has been used to determine the trapping parameters of the main peaks of the thermoluminescent (TL) material LiF(TLD-100). The TL material (solid state chips) originated from six different production batches with at least 19 chips per batch. The maxima of glow peaks 2 to 5 are found at the same temperature within very small limits. The activation energy and frequency factor of the main glow peak (peak 5) of TLD-100 originating from two batches differ significantly from those of the other four investigated batches. Nevertheless, the sensitivity of glow peak 5 is more or less the same for all batches. The trapping parameters of glow peaks 2 to 4 of TLD-100 vary little from batch to batch. The measured half-life of peak 2 differed strongly from batch to batch. For all investigated peaks no correlation has been found between glow peak sensitivity and trapping parameters. The results of this study suggest that both defect concentration and nature of the trapping centres vary from batch to batch. It would appear that as a consequence of selection by the manufacturer, the differences between the batches in terms of total light output are small. (author).

Sliding mode control of dissolved oxygen in an integrated nitrogen removal process in a sequencing batch reactor (SBR).

Science.gov (United States)

Muñoz, C; Young, H; Antileo, C; Bornhardt, C

2009-01-01

This paper presents a sliding mode controller (SMC) for dissolved oxygen (DO) in an integrated nitrogen removal process carried out in a suspended biomass sequencing batch reactor (SBR). The SMC performance was compared against an auto-tuning PI controller with parameters adjusted at the beginning of the batch cycle. A method for cancelling the slow DO sensor dynamics was implemented by using a first order model of the sensor. Tests in a lab-scale reactor showed that the SMC offers a better disturbance rejection capability than the auto-tuning PI controller, furthermore providing reasonable performance in a wide range of operation. Thus, SMC becomes an effective robust nonlinear tool to the DO control in this process, being also simple from a computational point of view, allowing its implementation in devices such as industrial programmable logic controllers (PLCs).

From Fed-batch to Continuous Enzymatic Biodiesel Production

DEFF Research Database (Denmark)

Price, Jason Anthony; Nordblad, Mathias; Woodley, John M.

2015-01-01

In this this paper, we use mechanistic modelling to guide the development of acontinuous enzymatic process that is performed as a fed-batch operation. In this workwe use the enzymatic biodiesel process as a case study. A mechanistic model developedin our previous work was used to determine...... measured components (triglycerides, diglycerides, monoglycerides, free fatty acid and fatty acid methyl esters(biodiesel)) much better than using fed-batch data alone given the smaller residuals. We also observe a reduction in the correlation between the parameters.The model was then used to predict that 5...... reactors are required (with a combined residence time of 30 hours) to reach a final biodiesel concentration within 2 % of the95.6 mass % achieved in a fed-batch operation, for 24 hours....

Determinación del coeficiente global de transferencia de calor en secaderos rotativos de cáscara de limón Determination of global heat transfer coefficient in lemon peel rotary dryers

Directory of Open Access Journals (Sweden)

Marcos A. Golato

2005-12-01

Full Text Available En la bibliografía consultada no se encontraron trabajos de secado de cáscara de limón en secaderos rotativos. Se realizaron ensayos de medición en secaderos rotativos de cáscara de limón en una instalación agroindustrial del noroeste argentino. Se desarrolló un modelo matemático semiempírico mediante la resolución de los balances de materia y energía. Se obtuvo una correlación estadística para la predicción de los coeficientes globales volumétricos de transferencia de calor aparentes para secaderos rotativos de cáscara de limón.No papers on lemon peel drying in rotary dryers were actually found in the sources consulted. Measurement tests were carried out in the assessment of rotary dryer systems used to dehydrate lemon peel in an agroindustrial plant of Northwestern Argentina. A semiempirical mathematic model was developed solving mass and energy balances. A statistical correlation for predicting global heat transfer coefficient in rotary dryer lemon peel dehydration was obtained.

Inorganic fouling mitigation by salinity cycling in batch reverse osmosis

OpenAIRE

Maswadeh, Laith A.; Warsinger, David Elan Martin; Tow, Emily W.; Connors, Grace B.; Swaminathan, Jaichander; Lienhard, John H

2018-01-01

Enhanced fouling resistance has been observed in recent variants of reverse osmosis (RO) desalination which use time-varying batch or semi-batch processes, such as closed-circuit RO (CCRO) and pulse flow RO (PFRO). However, the mechanisms of batch processes' fouling resistance are not well-understood, and models have not been developed for prediction of their fouling performance. Here, a framework for predicting reverse osmosis fouling is developed by comparing the fluid residence time in bat...

Design of batch audio/video conversion platform based on JavaEE

Science.gov (United States)

Cui, Yansong; Jiang, Lianpin

2018-03-01

With the rapid development of digital publishing industry, the direction of audio / video publishing shows the diversity of coding standards for audio and video files, massive data and other significant features. Faced with massive and diverse data, how to quickly and efficiently convert to a unified code format has brought great difficulties to the digital publishing organization. In view of this demand and present situation in this paper, basing on the development architecture of Sptring+SpringMVC+Mybatis, and combined with the open source FFMPEG format conversion tool, a distributed online audio and video format conversion platform with a B/S structure is proposed. Based on the Java language, the key technologies and strategies designed in the design of platform architecture are analyzed emphatically in this paper, designing and developing a efficient audio and video format conversion system, which is composed of “Front display system”, "core scheduling server " and " conversion server ". The test results show that, compared with the ordinary audio and video conversion scheme, the use of batch audio and video format conversion platform can effectively improve the conversion efficiency of audio and video files, and reduce the complexity of the work. Practice has proved that the key technology discussed in this paper can be applied in the field of large batch file processing, and has certain practical application value.

Risk Management in the Pharmaceutical Industry in Slovenian Companies

Directory of Open Access Journals (Sweden)

Bucalo Nina

2017-05-01

Full Text Available The pharmaceutical industry is one of the most competitive businesses in the world. Supply chain in this industry has been directed towards the production of large batches to avoid lack of supplies, and the achievement of regulatory requirements, at the cost of high level of inventory, higher costs and inventory write-off due to expiration or other reasons. In recent years this industry is facing major changes and challenges such as intense globalization processes, increased competition and innovations in technologies, which has broadened and deepened risks in supply chain.

Some performance measures for vacation models with a batch Markovian arrival process

Directory of Open Access Journals (Sweden)

Sadrac K. Matendo

1994-01-01

Full Text Available We consider a single server infinite capacity queueing system, where the arrival process is a batch Markovian arrival process (BMAP. Particular BMAPs are the batch Poisson arrival process, the Markovian arrival process (MAP, many batch arrival processes with correlated interarrival times and batch sizes, and superpositions of these processes. We note that the MAP includes phase-type (PH renewal processes and non-renewal processes such as the Markov modulated Poisson process (MMPP.

21 CFR 80.37 - Treatment of batch pending certification.

Science.gov (United States)

2010-04-01

... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Treatment of batch pending certification. 80.37 Section 80.37 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES GENERAL COLOR ADDITIVE CERTIFICATION Certification Procedures § 80.37 Treatment of batch pending certification...

Industrial glucoamylase fed‐batch benefits from oxygen limitation and high osmolarity

DEFF Research Database (Denmark)

Pedersen, Lasse; Hansen, Kim; Nielsen, Jens

2012-01-01

. In this study we have carried out a thorough characterization of a process as close as possible to the industrial reality. The results show that the oxygen‐limited phases of the process have the highest glucoamylase yields on carbon and that the byproducts are efficiently reused in late phases of the process...

Influence of coal batch preparation on the quality of metallurgical соkе

Directory of Open Access Journals (Sweden)

Катерина Олегівна Шмельцер

2015-10-01

Full Text Available To study the influence of coal batch properties on coke strength we have considered the quality of the coke produced at the plant in Krivoy Rog from 2008 till 2012. Such factors as the large number of coal suppliers, imprecise selection of the optimal degree of batch crushing result in the decline in coke quality, the batch density and contents of the lean class (<0,5 mm are not optimum; poor blending of the batch after crushing; increased moisture and ash content of the coking batch; and extreme fluctuation in the coal and batch characteristics. It was found that high humidity of coal batch and its large fluctuations has most profound effect on the mechanical properties of coke. Under deteriorating resource base the quality of the coking batch preparation is important, To have batch of proper quality the following key aspects must be taken into account: the batch must be crushed to an optimum degree that will result in leaning components decrease and increased contents of vitrivite in it which improves the sinterability and coking, and hence the quality of coke; the degree of mixing of the coking batch in all indices must be up to 98-99%, for uneven distribution in the coal chamber worsens the quality of coke

Beyond Batch Processing: Towards Real-Time and Streaming Big Data

OpenAIRE

Shahrivari, Saeed; Jalili, Saeed

2014-01-01

Today, big data is generated from many sources and there is a huge demand for storing, managing, processing, and querying on big data. The MapReduce model and its counterpart open source implementation Hadoop, has proven itself as the de facto solution to big data processing. Hadoop is inherently designed for batch and high throughput processing jobs. Although Hadoop is very suitable for batch jobs but there is an increasing demand for non-batch processes on big data like: interactive jobs, r...

Performance of a Big Scale Green House Type Dryer for Coffee Drying Process

Directory of Open Access Journals (Sweden)

Sukrisno Widyotomo

2014-12-01

Full Text Available Dying is one of important steps in coffee processing to produce good quality. Greenhouse is one of artificial drying alternatives that potential for coffee drying method cause of cleans environmental friendly, renewable energy sources and chippers. Indonesian Coffee and Cocoa Research Institute has developed and testing a big scale greenhouse type dryer for fresh coffee cherries and wet parchment coffee drying process. Greenhouse has 24 m length, 18 m width, also 3 m high of the front side and 2 m high of the rear side. The maximum capacity of greenhouse is 40 tons fresh coffee cherries. Fiber Reinforced Plastic (FRP used as greenhouse roof that combined with I and C profile of steel. Fresh coffee cherries and wet parchment coffee from Robusta variety use as main materials in this research. The treatment of this research was 30 kg/m2, 60 kg/m2 and 90 kg/m2 for coffee density. String process has done by manual, two times a day in the morning and in the afternoon. As control, fresh coffee cherries and wet parchment coffee has dried by fully sun drying method. The result showed that a big scale greenhouse has heat drying efficiency between 29.9-58.2% depend on type and density of coffee treatments. On the full sunny day, greenhouse has produced maximum drying air temperature up to 52oC. In radiation cumulative level 4-5 kW-jam/m2 per day, 12.9-38.8 tons fresh coffee cherries or wet parchment coffee with 58-64% moisture content can be dried to 12% moisture content for 6 up to 14 days drying process. Slowly drying mechanism can be avoided negative effect to degradation of quality precursor compound. Capacity of the dryer can be raise and fungi can be reduce with application of controllable mechanical stirring in the greenhouse. Keywords: greenhouse, coffee, drying, quality

Synthetic olive mill wastewater treatment by Fenton's process in batch and continuous reactors operation.

Science.gov (United States)

Esteves, Bruno M; Rodrigues, Carmen S D; Madeira, Luís M

2017-11-04

Degradation of total phenol (TPh) and organic matter, (expressed as total organic carbon TOC), of a simulated olive mill wastewater was evaluated by the Fenton oxidation process under batch and continuous mode conditions. A mixture of six phenolic acids usually found in these agro-industrial wastewaters was used for this purpose. The study focused on the optimization of key operational parameters of the Fenton process in a batch reactor, namely Fe 2+ dosage, hydrogen peroxide concentration, pH, and reaction temperature. On the assessment of the process efficiency, > 99% of TPh and > 56% of TOC removal were attained when [Fe 2+ ] = 100 ppm, [H 2 O 2 ] = 2.0 g/L, T = 30 °C, and initial pH = 5.0, after 300 min of reaction. Under those operational conditions, experiments on a continuous stirred-tank reactor (CSTR) were performed for different space-time values (τ). TOC and TPh removals of 47.5 and 96.9%, respectively, were reached at steady-state (for τ = 120 min). High removal of COD (> 75%) and BOD 5 (> 70%) was achieved for both batch and CSTR optimum conditions; analysis of the BOD 5 /COD ratio also revealed an increase in the effluent's biodegradability. Despite the high removal of lumped parameters, the treated effluent did not met the Portuguese legal limits for direct discharge of wastewaters into water bodies, which indicates that coupled chemical-biological process may be the best solution for real olive mill wastewater treatment.

Evaluation and comparing of natural and forced solar dryer for mint drying in Khuzestan province

Directory of Open Access Journals (Sweden)

J Habibi Asl

2017-05-01

Research Center during the years 2011-2013. Materials and Methods In this research an indirect cabinet solar dryer with three trays and grooved collector was constructed. To improve air convection, a chimney was mounted above the dryer. The dryer performance was evaluated by drying mint leaves in three levels of mass density of 2, 3, and 4 kg m-2 at two drying manners of natural and forced convection and compared with drying mint leaves in shade as the traditional method. Results and Discussion The results showed that total drying time required in different solar drier treatments was 3.5 to 15 h, while it was about 5 days in traditional method. Drying time in upper trays was more as the air flow decreased due to increase in mass density. Mean required drying time in forced convection was 29.7% less than that of natural convection. Maximum essences with 0.80% and 0.76% were belonged to "natural convection and 3kg m-2 mass density" and "forced convection and 4 kg m-2 mass density" treatments respectively, while minimum one with 0.30% was for "forced convection and 2 kg m-2 mass density" treatment. Also, the highest and lowest chlorophyll content with 8.51 and 4.18 mg ml-1 were measured in "natural convection and 3 kg m-2 mass density" and "forced convection and 4 kg m-2 mass density" treatments respectively. According to obtained results, 3 and 4 kg m-2 mass density can be suggested for natural and forced convection solar drying of mint leaves in Khuzestan condition respectively. Conclusions In order to reduce vegetable losses and increase Khuzestan vegetable producers income, indirect cabinet solar dryer for drying mint leaves in winter season, could be an appropriate option. For natural and forced convection drying methods, mass density of 3 and 4 kg m-2 is recommended respectively.

Following an Optimal Batch Bioreactor Operations Model

DEFF Research Database (Denmark)

Ibarra-Junquera, V.; Jørgensen, Sten Bay; Virgen-Ortíz, J.J.

2012-01-01

The problem of following an optimal batch operation model for a bioreactor in the presence of uncertainties is studied. The optimal batch bioreactor operation model (OBBOM) refers to the bioreactor trajectory for nominal cultivation to be optimal. A multiple-variable dynamic optimization of fed...... as the master system which includes the optimal cultivation trajectory for the feed flow rate and the substrate concentration. The “real” bioreactor, the one with unknown dynamics and perturbations, is considered as the slave system. Finally, the controller is designed such that the real bioreactor...

Limiting factors in Escherichia colifed-batch production of recombinant proteins

DEFF Research Database (Denmark)

Sanden, A.M.; Prytz, I.; Tubelekas, I.

2003-01-01

recombinant protein production, fed-batch, specific growth rate, feed profile, induction, mRNA, transcription, translation, acetic acid formation......recombinant protein production, fed-batch, specific growth rate, feed profile, induction, mRNA, transcription, translation, acetic acid formation...

Modelling and Simulation of the Batch Hydrolysis of Acetic ...

African Journals Online (AJOL)

The kinetic modelling of the batch synthesis of acetic acid from acetic anhydride was investigated. The kinetic data of the reaction was obtained by conducting the hydrolysis reaction in a batch reactor. A dynamic model was formulated for this process and simulation was carried out using gPROMS® an advanced process ...

40 CFR 63.1326 - Batch process vents-recordkeeping provisions.

Science.gov (United States)

2010-07-01

....1325(e) for aggregate batch vent streams; (ii) For a boiler or process heater, a description of the location at which the vent stream is introduced into the boiler or process heater; (iii) For a boiler or... process vents or halogenated aggregate batch vent streams, the percent reduction of total hydrogen halides...

Simulation of kefiran production of Lactobacillus kefiranofaciens JCM6985 in fed-batch reactor

Directory of Open Access Journals (Sweden)

Benjamas Cheirsilp

2006-09-01

Full Text Available Kinetics of kefiran production by Lactobacillus kefiranofaciens JCM6985 has been investigated. A mathematical model taking into account the mechanism of exopolysaccharides production has been developed. Experiments were carried out in batch mode in order to obtain kinetic model parameters that were further applied to simulate fed-batch processes. A simplification of parameter fitting was also introduced for complicated model. The fed-batch mode allows more flexibility in the control of the substrate concentration as well as product concentration in the culture medium. Based on the batch mathematical model, a fed-batch model was developed and simulations were done. Simulation study in fed-batch reactor resulted that substrate concentration should be controlled at 20 g L-1 to soften the product inhibition and also to stimulate utilization of substrate and its hydrolysate. From simulation results of different feeding techniques, it was found that constant feeding at 0.01 L h-1 was most practically effective feeding profile for exopolysaccharides production in fed-batch mode.

40 CFR 63.487 - Batch front-end process vents-reference control technology.

Science.gov (United States)

2010-07-01

... § 63.487 Batch front-end process vents—reference control technology. (a) Batch front-end process vents... 40 Protection of Environment 9 2010-07-01 2010-07-01 false Batch front-end process vents-reference control technology. 63.487 Section 63.487 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY...

Meeting report: batch-to-batch variability in estrogenic activity in commercial animal diets--importance and approaches for laboratory animal research.

Science.gov (United States)

Heindel, Jerrold J; vom Saal, Frederick S

2008-03-01

We report information from two workshops sponsored by the National Institutes of Health that were held to a) assess whether dietary estrogens could significantly impact end points in experimental animals, and b) involve program participants and feed manufacturers to address the problems associated with measuring and eliminating batch-to-batch variability in rodent diets that may lead to conflicting findings in animal experiments within and between laboratories. Data were presented at the workshops showing that there is significant batch-to-batch variability in estrogenic content of commercial animal diets, and that this variability results in differences in experimental outcomes. A combination of methods were proposed to determine levels of total estrogenic activity and levels of specific estrogenic constituents in soy-containing, casein-containing, and other soy-free rodent diets. Workshop participants recommended that researchers pay greater attention to the type of diet being used in animal studies and choose a diet whose estrogenic activity (or lack thereof) is appropriate for the experimental model and end points of interest. Information about levels of specific phytoestrogens, as well as estrogenic activity caused by other contaminants and measured by bioassay, should be disclosed in scientific publications. This will require laboratory animal diet manufacturers to provide investigators with information regarding the phytoestrogen content and other estrogenic compounds in commercial diets used in animal research.

Batch, design optimization, and DNA sequencing study for continuous 1,3-propanediol production from waste glycerol by a soil-based inoculum.

Science.gov (United States)

Kanjilal, Baishali; Noshadi, Iman; Bautista, Eddy J; Srivastava, Ranjan; Parnas, Richard S

2015-03-01

1,3-propanediol (1,3-PD) was produced with a robust fermentation process using waste glycerol feedstock from biodiesel production and a soil-based bacterial inoculum. An iterative inoculation method was developed to achieve independence from soil and selectively breed bacterial populations capable of glycerol metabolism to 1,3-PD. The inoculum showed high resistance to impurities in the feedstock. 1,3-PD selectivity and yield in batch fermentations was optimized by appropriate nutrient compositions and pH control. The batch yield of 1,3-PD was maximized to ~0.7 mol/mol for industrial glycerol which was higher than that for pure glycerin. 16S rDNA sequencing results show a systematic selective enrichment of 1,3-PD producing bacteria with iterative inoculation and subsequent process control. A statistical design of experiments was carried out on industrial glycerol batches to optimize conditions, which were used to run two continuous flow stirred-tank reactor (CSTR) experiments over a period of >500 h each. A detailed analysis of steady states at three dilution rates is presented. Enhanced specific 1,3-PD productivity was observed with faster dilution rates due to lower levels of solvent degeneration. 1,3-PD productivity, specific productivity, and yield of 1.1 g/l hr, 1.5 g/g hr, and 0.6 mol/mol of glycerol were obtained at a dilution rate of 0.1 h(-1)which is bettered only by pure strains in pure glycerin feeds.

Dynamic Extensions of Batch Systems with Cloud Resources

International Nuclear Information System (INIS)

Hauth, T; Quast, G; Büge, V; Scheurer, A; Kunze, M; Baun, C

2011-01-01

Compute clusters use Portable Batch Systems (PBS) to distribute workload among individual cluster machines. To extend standard batch systems to Cloud infrastructures, a new service monitors the number of queued jobs and keeps track of the price of available resources. This meta-scheduler dynamically adapts the number of Cloud worker nodes according to the requirement profile. Two different worker node topologies are presented and tested on the Amazon EC2 Cloud service.

Tier 3 batch system data locality via managed caches

Science.gov (United States)

Fischer, Max; Giffels, Manuel; Jung, Christopher; Kühn, Eileen; Quast, Günter

2015-05-01

Modern data processing increasingly relies on data locality for performance and scalability, whereas the common HEP approaches aim for uniform resource pools with minimal locality, recently even across site boundaries. To combine advantages of both, the High- Performance Data Analysis (HPDA) Tier 3 concept opportunistically establishes data locality via coordinated caches. In accordance with HEP Tier 3 activities, the design incorporates two major assumptions: First, only a fraction of data is accessed regularly and thus the deciding factor for overall throughput. Second, data access may fallback to non-local, making permanent local data availability an inefficient resource usage strategy. Based on this, the HPDA design generically extends available storage hierarchies into the batch system. Using the batch system itself for scheduling file locality, an array of independent caches on the worker nodes is dynamically populated with high-profile data. Cache state information is exposed to the batch system both for managing caches and scheduling jobs. As a result, users directly work with a regular, adequately sized storage system. However, their automated batch processes are presented with local replications of data whenever possible.

An order batching algorithm for wave picking in a parallel-aisle warehouse

NARCIS (Netherlands)

Gademann, A.J.R.M.; Berg, van den J.P.; Hoff, van der H.H.

2001-01-01

In this paper we address the problem of batching orders in a parallel-aisle warehouse, with the objective to minimize the maximum lead time of any of the batches. This is a typical objective for a wave picking operation. Many heuristics have been suggested to solve order batching problems. We

ON-LINE MONITORING OF BIOMASS CONCENTRATION BASED ON A CAPACITANCE SENSOR: ASSESSING THE METHODOLOGY FOR DIFFERENT BACTERIA AND YEAST HIGH CELL DENSITY FED-BATCH CULTURES

Directory of Open Access Journals (Sweden)

A. C. L. Horta

2015-12-01

Full Text Available Abstract The performance of an in-situ capacitance sensor for on-line monitoring of biomass concentration was evaluated for some of the most important microorganisms in the biotechnology industry: Escherichia coli, Saccharomyces cerevisiae, Pichia pastoris and Bacillus megaterium. A total of 33 batch and fed-batch cultures were carried out in a bench-scale bioreactor and biomass formation trends were followed by dielectric measurements during the growth phase as well as the induction phase, for 5 recombinant E. coli strains. Permittivity measurements and viable cellular concentrations presented a linear correlation for all the studied conditions. In addition, the permittivity signal was further used for inference of the cellular growth rate. The estimated specific growth rates mirrored the main trends of the metabolic states of the different cells and they can be further used for setting-up control strategies in fed-batch cultures.

Fed-batch coculture of Lactobacillus kefiranofaciens with Saccharomyces cerevisiae for effective production of kefiran.

Science.gov (United States)

Tada, Shiori; Katakura, Yoshio; Ninomiya, Kazuaki; Shioya, Suteaki

2007-06-01

In a batch coculture of kefiran-producing lactic acid bacteria Lactobacillus kefiranofaciens and lactate-assimilating yeast Saccharomyces cerevisiae, lactate accumulation in the medium was observed, which inhibited kefiran production. To enhance kefiran productivity by preventing lactate accumulation, we conducted lactose-feeding batch operation with feedforward/feedback control during the coculture, so that the lactate production rate of L. kefiranofaciens was balanced with the lactate consumption rate of S. cerevisiae. The lactate concentration was maintained at less than 6 g l(-1) throughout the fed-batch coculture using a 5 l jar fermentor, although the concentration reached 33 g l(-1) in the batch coculture. Kefiran production was increased to 6.3 g in 102 h in the fed-batch coculture, whereas 4.5 g kefiran was produced in 97 h in the batch coculture. The kefiran yield on lactose basis was increased up to 0.033 g g(-1) in the fed-batch coculture, whereas that in the batch coculture was 0.027 g g(-1).

Systematic optimization of fed-batch simultaneous saccharification and fermentation at high-solid loading based on enzymatic hydrolysis and dynamic metabolic modeling of Saccharomyces cerevisiae.

Science.gov (United States)

Unrean, Pornkamol; Khajeeram, Sutamat; Laoteng, Kobkul

2016-03-01

An integrative simultaneous saccharification and fermentation (SSF) modeling is a useful guiding tool for rapid process optimization to meet the techno-economic requirement of industrial-scale lignocellulosic ethanol production. In this work, we have developed the SSF model composing of a metabolic network of a Saccharomyces cerevisiae cell associated with fermentation kinetics and enzyme hydrolysis model to quantitatively capture dynamic responses of yeast cell growth and fermentation during SSF. By using model-based design of feeding profiles for substrate and yeast cell in the fed-batch SSF process, an efficient ethanol production with high titer of up to 65 g/L and high yield of 85 % of theoretical yield was accomplished. The ethanol titer and productivity was increased by 47 and 41 %, correspondingly, in optimized fed-batch SSF as compared to batch process. The developed integrative SSF model is, therefore, considered as a promising approach for systematic design of economical and sustainable SSF bioprocessing of lignocellulose.

Optimization of Removal Efficiency and Minimum Contact Time for Cadmium and Zinc Removal onto Iron-modified Zeolite in a Two-stage Batch Sorption Reactor

Directory of Open Access Journals (Sweden)

M. Ugrina

2018-01-01

Full Text Available In highly congested industrial sites where significant volumes of effluents have to be treated in the minimum contact time, the application of a multi-stage batch reactor is suggested. To achieve better balance between capacity utilization and cost efficiency in design optimization, a two-stage batch reactor is usually the optimal solution. Thus, in this paper, a two-stage batch sorption design approach was applied to the experimental data of cadmium and zinc uptake onto iron-modified zeolite. The optimization approach involves the application of the Vermeulen’s approximation model and mass balance equation to kinetic data. A design analysis method was developed to optimize the removal efficiency and minimum total contact time by combining the time required in the two-stages, in order to achieve the maximum percentage of cadmium and zinc removal using a fixed mass of zeolite. The benefits and limitations of the two-stage design approach have been investigated and discussed

Exploring the Transition From Batch to Online

DEFF Research Database (Denmark)

Jørgensen, Anker Helms

2010-01-01

of the truly interactive use of computers known today. The transition invoked changes in a number of areas: technological, such as hybrid forms between batch and online; organisational such as decentralization; and personal as users and developers alike had to adopt new technology, shape new organizational...... structures, and acquire new skills. This work-in-progress paper extends an earlier study of the transition from batch to online, based on oral history interviews with (ex)-employees in two large Danish Service Bureaus. The paper takes the next step by ana-lyzing a particular genre: the commercial computer...

Arsenic removal from industrial effluent through electrocoagulation

Energy Technology Data Exchange (ETDEWEB)

Balasubramanian, N. [Central Electrochemical Research Inst., Karaikudi (India). Dept. of Pollution Control; Madhavan, K. [Coimbatore Inst. of Technology, Coimbatore (India). Dept. of Chemistry

2001-05-01

In the present investigation, it is attempted to remove arsenic from smelter industrial wastewater through electro-coagulation. Experiments covering a wide range of operating conditions for removal of the arsenic present in the smelter wastewater are carried out in a batch electrochemical reactor. It has been observed from the present work that arsenic can be removed effectively through electrocoagulation. (orig.)

Comparison of the release of constituents from granular materials under batch and column testing.

Science.gov (United States)

Lopez Meza, Sarynna; Garrabrants, Andrew C; van der Sloot, Hans; Kosson, David S

2008-01-01

Column leaching testing can be considered a better basis for assessing field impact data than any other available batch test method and thus provides a fundamental basis from which to estimate constituent release under a variety of field conditions. However, column testing is time-intensive compared to the more simplified batch testing, and may not always be a viable option when making decisions for material reuse. Batch tests are used most frequently as a simple tool for compliance or quality control reasons. Therefore, it is important to compare the release that occurs under batch and column testing, and establish conservative interpretation protocols for extrapolation from batch data when column data are not available. Five different materials (concrete, construction debris, aluminum recycling residue, coal fly ash and bottom ash) were evaluated via batch and column testing, including different column flow regimes (continuously saturated and intermittent unsaturated flow). Constituent release data from batch and column tests were compared. Results showed no significant difference between the column flow regimes when constituent release data from batch and column tests were compared. In most cases batch and column testing agreed when presented in the form of cumulative release. For arsenic in carbonated materials, however, batch testing underestimates the column constituent release for most LS ratios and also on a cumulative basis. For cases when As is a constituent of concern, column testing may be required.

Alcoholic fermentation with flocculant Saccharomyces cerevisiae in fed-batch process.

Science.gov (United States)

Guidini, Carla Zanella; Marquez, Líbia Diniz Santos; de Almeida Silva, Helisângela; de Resende, Miriam Maria; Cardoso, Vicelma Luiz; Ribeiro, Eloízio Júlio

2014-02-01

Studies have been conducted on selecting yeast strains for use in fermentation for ethanol production to improve the performance of industrial plants and decrease production costs. In this paper, we study alcoholic fermentation in a fed-batch process using a Saccharomyces cerevisiae yeast strain with flocculant characteristics. Central composite design (CCD) was used to determine the optimal combination of the variables involved, with the sucrose concentration of 170 g/L, a cellular concentration in the inoculum of 40% (v/v), and a filling time of 6 h, which resulted in a 92.20% yield relative to the theoretical maximum yield, a productivity of 6.01 g/L h and a residual sucrose concentration of 44.33 g/L. With some changes in the process such as recirculation of medium during the fermentation process and increase in cellular concentration in the inoculum after use of the CCD was possible to reduce the residual sucrose concentration to 2.8 g/L in 9 h of fermentation and increase yield and productivity for 92.75% and 9.26 g/L h, respectively. A model was developed to describe the inhibition of alcoholic fermentation kinetics by the substrate and the product. The maximum specific growth rate was 0.103 h(-1), with K(I) and K(s) values of 109.86 and 30.24 g/L, respectively. The experimental results from the fed-batch reactor show a good fit with the proposed model, resulting in a maximum growth rate of 0.080 h(-1).

A Model of Batch Scheduling for a Single Batch Processor with Additional Setups to Minimize Total Inventory Holding Cost of Parts of a Single Item Requested at Multi-due-date

Science.gov (United States)

Hakim Halim, Abdul; Ernawati; Hidayat, Nita P. A.

2018-03-01

This paper deals with a model of batch scheduling for a single batch processor on which a number of parts of a single items are to be processed. The process needs two kinds of setups, i. e., main setups required before processing any batches, and additional setups required repeatedly after the batch processor completes a certain number of batches. The parts to be processed arrive at the shop floor at the times coinciding with their respective starting times of processing, and the completed parts are to be delivered at multiple due dates. The objective adopted for the model is that of minimizing total inventory holding cost consisting of holding cost per unit time for a part in completed batches, and that in in-process batches. The formulation of total inventory holding cost is derived from the so-called actual flow time defined as the interval between arrival times of parts at the production line and delivery times of the completed parts. The actual flow time satisfies not only minimum inventory but also arrival and delivery just in times. An algorithm to solve the model is proposed and a numerical example is shown.