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Sample records for included aisi type

  1. Hardness of AISI type 410 martensitic steels after high temperature irradiation via nanoindentation

    Science.gov (United States)

    Waseem, Owais Ahmed; Jeong, Jong-Ryul; Park, Byong-Guk; Maeng, Cheol-Soo; Lee, Myoung-Goo; Ryu, Ho Jin

    2017-11-01

    The hardness of irradiated AISI type 410 martensitic steel, which is utilized in structural and magnetic components of nuclear power plants, is investigated in this study. Proton irradiation of AISI type 410 martensitic steel samples was carried out by exposing the samples to 3 MeV protons up to a 1.0 × 1017 p/cm2 fluence level at a representative nuclear reactor coolant temperature of 350 °C. The assessment of deleterious effects of irradiation on the micro-structure and mechanical behavior of the AISI type 410 martensitic steel samples via transmission electron microscopy-energy dispersive spectroscopy and cross-sectional nano-indentation showed no significant variation in the microscopic or mechanical characteristics. These results ensure the integrity of the structural and magnetic components of nuclear reactors made of AISI type 410 martensitic steel under high-temperature irradiation damage levels up to approximately 5.2 × 10-3 dpa.

  2. Static strain aging type AISI-304 austenitic stainless steel

    International Nuclear Information System (INIS)

    Trindade, M.B.

    1981-03-01

    Static strain aging of type AISI-304 austenitic stainless steel was studied from room temperature up to 623K by conducting tests in which the load was held approximately constant, continuously relaxing and unloaded. The aging times varied between 10s and 100h, using a plastic pre deformation of 9% in most of the cases. The static strain aging of 304 steel furnished an activation energy of 23,800 cal/mol. This implies that vacancies play an important role on the aging process. The curve of the variation of the discontinuous yielding with aging time presented different stages, to which specific mathematical expressions were developed. These facts permited the conclusion that Snoek type mechanisms are responsible for the aging in such conditions. (Author) [pt

  3. Marine Shaft Steels (AISI 4140 and AISI 5120 Predicted Fracture Toughness by FE Simulation

    Directory of Open Access Journals (Sweden)

    Goran VUKELIC

    2017-02-01

    Full Text Available Optimal selection of material can be considered as one of the most critical steps in engineering design process. That is especially emphasized when dealing with constructions that operate in marine environment; high stresses and harsh operating conditions assert the importance of proper material characterization before its selection. This paper presents comparison of two types of steel usually used in marine shaft manufacturing, chromium-molybdenum steel AISI 4140 and chromium low-alloy steel AISI 5120. Comparison was made using numerically determined J-integral, an important fracture mechanics parameter. J-integral values are determined numerically using finite element (FE stress analysis results of compact tensile (CT and single-edge notched bend (SENB type specimens usually used in standardized J-integral experimental procedures. Obtained J values are plotted versus specimen crack growth values (Δa for different specimen geometries (a/W. Higher resulting values of J-integral for AISI 5120 than AISI 4140 can be noticed. Also, higher a/W ratios correspond to lower J-integral values of materials and vice versa. In addition to that, J-integral values obtained by using FE model of CT specimen give somewhat conservative results when compared with ones obtained by FE model of SENB specimen. Although this procedure differs from experimental analysis, results can be used a suitable fracture parameter value in fracture toughness assessment.DOI: http://dx.doi.org/10.5755/j01.ms.23.1.13823

  4. Cyclic oxidation of stainless steel ferritic AISI 409, AISI 439 and AISI 441; Oxidacao ciclica dos acos inoxidaveis ferriticos AISI 409, AISI 439 e AISI 441

    Energy Technology Data Exchange (ETDEWEB)

    Salgado, Maria de Fatima; Santos, Diego Machado dos; Oliveira, Givanilson Brito de, E-mail: fatima.salgado@pq.cnpq.br [Universidade Estadual do Maranhao (CESC/UEMA), Caxias, MA (Brazil). Centro de Estudos Superiores; Rodrigues, Samara Clotildes Saraiva; Brandim, Ayrton de Sa [Instituto Federal do Piaui (PPGEM/IFPI), PI (Brazil); Lins, Vanessa de Freitas Cunha [Universidade Federal de Minas Gerais (IFMG), MG (Brazil)

    2014-07-01

    Stainless steels have many industrial applications. The cyclic oxidation of ferritic stainless steels technical and scientific importance presents, because they are less susceptible to peeling the austenitic alloys. For the purpose of investigating the behavior of these steels under thermal cycling, cyclic oxidation of AISI 409, AISI 441 and AISI 439 was carried out in a tubular furnace under two different conditions: oxidation by dipping the steel in the synthetic condensate for 10h and without oxidation immersion in the condensate, for up to 1500h at 300° C temperature. Using techniques: SEM, EDS and XRD revealed a microstructure with increased oxidation in the samples were immersed in the condensate. The oxide film remained intact during oxidation for steels 439 and 441 409 The Steel immersed in the condensate was rupture of the film after the 20th cycle of oxidation. The chemical characterization of the films allowed the identification of elements: Chromium, Iron, Aluminium and Silicon To a great extent, Cr{sub 2}O{sub 3}. (author)

  5. Comparative study of high temperature oxidation behaviour in AISI 304 and AISI 439 stainless steels

    Directory of Open Access Journals (Sweden)

    Antônio Claret Soares Sabioni

    2003-06-01

    Full Text Available This work deals with a comparison of high temperature oxidation behaviour in AISI 304 austenitic and AISI 439 ferritic stainless steels. The oxidation experiments were performed between 850 and 950 °C, in oxygen and Ar (100 vpm H2. In most cases, it was formed a Cr2O3 protective scale, whose growth kinetics follows a parabolic law. The exception was for the the AISI 304 steel, at 950 °C, in oxygen atmosphere, which forms an iron oxide external layer. The oxidation resistance of the AISI 439 does not depend on the atmosphere. The AISI 304 has the same oxidation resistance in both atmospheres, at 850 °C, but at higher temperatures, its oxidation rate strongly increases in oxygen atmosphere. Concerning the performance of these steels under oxidation, our results show that the AISI 439 steel has higher oxidation resistance in oxidizing atmosphere, above 850 °C, while, in low pO2 atmosphere, the AISI 304 steel has higher oxidation resistance than the AISI 439, in all the temperature range investigated.

  6. The influence of plasma nitriding on the fatigue behavior of austenitic stainless steel types AISI 316 and AISI 304

    International Nuclear Information System (INIS)

    Varavallo, Rogerio; Manfrinato, Marcos Dorigao; Rossino, Luciana Sgarbi; Spinelli, Dirceu; Riofano, Rosamel Melita Munoz

    2010-01-01

    The plasma nitriding process has been used as an efficient method to optimize the surface properties of steel and alloy in order to increase their wear, fatigue and corrosion resistance. This paper reports on a study of the composition and influence of the nitrided layer on the high-cycle fatigue properties of the AISI 316 and 304 type austenitic stainless steels. Test specimens of AISI 316 and 304 steel were nitrided at 400 deg C for 6 hours under a pressure of 4.5 mbar, using a gas mixture of 80% volume of H 2 and 20% volume of N 2 . The rotary fatigue limit of both nitrided and non-nitrided steels was determined, and the effect of the treatment on the fatigue limit of the two steels was evaluated. The mechanical properties of the materials were evaluated based on tensile tests, and the nitrided layer was characterized by microhardness tests, scanning electron microscopy and X-ray diffraction. The resulting nitride layer showed high hardness and mechanical strength, increasing the fatigue limit of the nitrided material in comparison with the non-nitrided one. The fatigue limit of the 316 steel increased from 400 MPa to 510 MPa in response to nitriding, while that of the 304 steel increased from 380 MPa to 560 MPa. One of the contributing factors of this increase was the introduction of residual compressive stresses during the surface hardening process, which reduce the onset of crack formation underneath the nitride layer. (author)

  7. Cyclic oxidation of stainless steel ferritic AISI 409, AISI 439 and AISI 441

    International Nuclear Information System (INIS)

    Salgado, Maria de Fatima; Santos, Diego Machado dos; Oliveira, Givanilson Brito de; Lins, Vanessa de Freitas Cunha

    2014-01-01

    Stainless steels have many industrial applications. The cyclic oxidation of ferritic stainless steels technical and scientific importance presents, because they are less susceptible to peeling the austenitic alloys. For the purpose of investigating the behavior of these steels under thermal cycling, cyclic oxidation of AISI 409, AISI 441 and AISI 439 was carried out in a tubular furnace under two different conditions: oxidation by dipping the steel in the synthetic condensate for 10h and without oxidation immersion in the condensate, for up to 1500h at 300° C temperature. Using techniques: SEM, EDS and XRD revealed a microstructure with increased oxidation in the samples were immersed in the condensate. The oxide film remained intact during oxidation for steels 439 and 441 409 The Steel immersed in the condensate was rupture of the film after the 20th cycle of oxidation. The chemical characterization of the films allowed the identification of elements: Chromium, Iron, Aluminium and Silicon To a great extent, Cr_2O_3. (author)

  8. Topological characterization of static strain aging of type AISI 304 austenitic stainless steel

    International Nuclear Information System (INIS)

    Monteiro, S.N.; Miranda, P.E.V. de

    1981-01-01

    Static strain aging of type AISI 304 austenitic stainless steel was studied from room temperature up to 623K by conducting tests in which the load was held approximately constant. The aging times varied between 10s and 100h, using a plastic pre-deformation of 9%. The static strain aging of 304 steel furnished an activation energy of 23.800 cal/mol. This implies that vacancies play an important role on the aging process. The curve of the variation of the discontinuous yielding with aging time presented different stages, to which specific mathematical expressions were developed. These facts permited the conclusion that Snock type mechanisms are responsible for the aging in such conditions. (Author) [pt

  9. Effect of temperature on the level of corrosion caused by heavy petroleum on AISI 304 and AISI 444 stainless steel

    Directory of Open Access Journals (Sweden)

    João Paulo Sampaio Eufrásio Machado

    2006-06-01

    Full Text Available This work presents a study on the influence of national heavy petroleum in the corrosion of the AISI 444 and AISI 304 stainless steels in simulated refining operation conditions. The petroleum was first characterized through physicochemical analysis (density, fluidity point, viscosity, sulfur concentration. In an attempt to understand the corrosion effect of temperature and of the type of heating the referred types of steel thermal treatments were carried out at three levels of temperature (200, 300 and 400 °C. The procedure was done in conditions close to those in the distillation column. Heat was gradually increased from room temperature, and directly heated to working temperature. Each treatment took 4 hours to be completed. Scanning electronic microscopy (SEM and the analysis of X rays dispersive energy (EDX were used after the trials to characterize the samples. The results show that treatment temperature, as well as the type of heating, has distinct influences on each type of steel.

  10. Surface effects induced by cathodic hydrogenation in type AISI 304 stainless steel

    International Nuclear Information System (INIS)

    Silva, T.C.V.

    1984-08-01

    Cathodic hydrogen charging of type AISI 304 stainless steel modified its austenitic structure, giving rise to the formation of two new martensitic phases and the appearance of cracks, in most cases delayed. As electrolyte a 1 N H 2 S O 4 solution containing As 2 O 3 was employed. The cathodic hydrogenation was carries out at room temperature. The transformed phases were identified with black and white and coloured metallographic techniques, as well as by X-ray diffraction. The effect of cathodic hydrogenation in samples uniaxially tensile tested with constant nominal strain rate was investigated. It was concluded that the number of cracks per unit surface area changes with hydrogenation conditions and that hydrogen should be present for the embrittlement to occur. (author)

  11. Determination of type, magnitude and direction of residual stresses generated in the welding of AISI H-13 steel with the hole drilling method

    International Nuclear Information System (INIS)

    Mejia; I; Maldonado, C; Bedolla, A; Velez, M; Medina, A; Bejar, L

    2006-01-01

    AISI H-13 steel is considered to be a highly ultra resistant steel because its resistance to stress surpasses 1380 MPa. This steel is widely used in tools that heavily used, especially under high temperatures, such as: awls, molds for pressing, extrusion dies, extrusion tools from heat impact, tools for producing screws, bolts, rivets and taps, molds for centrifugal smelting, tools for presses with shaped pieces, knives for hot cutting, among others. The weldability of AISI H-13 steel is generally poor, but it is possible if the proper precautions are taken. Cracking is perhaps the factor that most limits the weldability of AISI H-13 steel. The tendency to crack during welding for this type of steel occurs in the base metal and the zone close to the supporting material (cold cracking). The interlayer covering technique is used in the repair, welding and recovery of pieces of high alloy steels in order to avoid cracking and to lower the residual stresses generated by obstructed contraction and martensitic transformation. This work defined the type, magnitude and direction of residual stresses at different distances starting from the center of the welded union on the 25.4 mm thick AISI H-13 steel sheet. The welding was carried out in a test piece with Y-Groove geometry following JIS Z 3158 standard, using the SMAW process and an AISI 312 stainless steel interlayer between the base metal and the supporting metal. The hole-drilling method was used to measure the type, magnitude and direction of residual stresses using extensometric gauge rosette CEA-06-062UM-120 and CEA-06-062RE-120 following the guidelines established by ASTM E 837 standard. Based on the relaxed deformations that were measured, the type, magnitude and direction of residual stresses were determined with the H-DRILL residual stress program for biaxial condition. The results indicate that under these welding conditions the residual strains at different distances from the welded union are from stress and

  12. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel

    OpenAIRE

    Pinedo,Carlos Eduardo; Tschiptschin,André Paulo

    2013-01-01

    In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% c...

  13. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel

    OpenAIRE

    Pinedo, Carlos Eduardo; Tschiptschin, André Paulo

    2013-01-01

    In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% carbon super...

  14. Microstructure and mechanical properties of friction welded AISI 1040/AISI 304L steels before and after electrochemical corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Sarsilmaz, Furkan [Firat Univ., Elazig (Turkey). Dept. of Mechatronics Engineering; Kirik, Ihsan [Batman Univ. (Turkey); Ozdemir, Niyazi [Firat Univ., Elazig (Turkey)

    2018-03-01

    The aim of the present study is to investigate the effect of welding parameters both on the electrochemical corrosion behavior and tensile strength of pre- and post-electrochemical corrosion of friction welded dissimilar steels. The microstructural changes of AISI 1040/AISI 304L friction welded couples and also parent materials were analyzed by using scanning electron microscopy. The electrochemical behaviors of AISI1040/AISI304L joints were comparatively investigated by potentiodynamic polarization curve test and by electrochemical impedance spectra. Moreover, tensile strength experiments were carried out determining the behavior of friction welded joints of pre- and post-electrochemical corrosion and results indicated that the maximum tensile test value of the dissimilar welded pre-electrochemical corrosion was higher than those of post-electrochemical corrosion and was also very close to AISI 1040 parent material value.

  15. Susceptibility to stress corrosion in stainless steels type AISI 321 and 12X18H10T used in PWR type reactors (WWER)

    International Nuclear Information System (INIS)

    Matadamas C, N.

    1995-01-01

    Titanium stabilized stainless steels have been utilized in sovietic pressurized water reactors (VVER) for avoid the susceptibility to Intergranular Corrosion (IGC) present in other austenitic stainless steels. However the Intergranular Corrosion resistance of this kind of materials has been questioned because of Intergranular Stress Corrosion Cracking failures (IGSCC) have been reported. This paper study the electrochemical behavior of the AISI 321 stainless steel in a H 3 BO 3 Solution contaminated with chlorides and its susceptibility to Intergranular Corrosion.Electrochemical prediction diagrams of the stainless steels AISI 321 and 12X18H10T (sovietic) sensitized (600 Centigrade, 3 h.) were compared. Cylindrical and conical samples were used in Slow Strain Rate Tests (SSRT), to determine the susceptibility to Stress Corrosion Cracking (SCC) in AISI 321 and 12X18H10T stainless steels. The results obtained showed that the temperature of the solution is a very important factor to detect this susceptibility. Fractography studies on the fracture surfaces of the samples obtained in the SSRT at high temperature were realized. Corrosion velocities of both AISI 321 and 12X18H10T stainless steels were determined using conical samples in the CERT system at high temperature. E.D.A.X. analysis was employed in both AISI 321 and 12X18H10T stainless steels in order to explain the degree of sensitization. (Author)

  16. Crack Arrest Toughness of Two High Strength Steels (AISI 4140 and AISI 4340)

    Science.gov (United States)

    Ripling, E. J.; Mulherin, J. H.; Crosley, P. B.

    1982-04-01

    The crack initiation toughness ( K c ) and crack arrest toughness ( K a ) of AISI 4140 and AISI 4340 steel were measured over a range of yield strengths from 965 to 1240 MPa, and a range of test temperatures from -53 to +74°C. Emphasis was placed on K a testing since these values are thought to represent the minimum toughness of the steel as a function of loading rate. At the same yield strengths and test temperatures, K a for the AISI 4340 was about twice as high as it was for the AISI 4140. In addition, the K a values showed a more pronounced transition temperature than the K c values, when the data were plotted as a function of test temperature. The transition appeared to be associated with a change in fracture mechanism from cleavage to dimpled rupture as the test temperature was increased. The occurrence of a “pop-in” behavior at supertransition temperatures has not been found in lower strength steels, and its evaluation in these high strength steels was possible only because they are not especially tough at their supertransition temperatures. There is an upper toughness limit at which pop-in will not occur, and this was found for the AISI 4340 steel when it was tempered to its lowest yield strength (965 MPa). All the crack arrest data were identified as plane strain values, while only about one-half of the initiation values could be classified this way.

  17. Service experience with AISI type 316 steel components in CEGB Midlands Region power plant

    International Nuclear Information System (INIS)

    Plastow, B.; Bagnall, B.I.; Yeldham, D.E.

    1979-01-01

    The service performance of AISI Type 316 steel components in sections up to 100 mm thick in Power Plant of the Midlands Region of the C.E.G.B. is reviewed. A comparison is drawn between the satisfactory performance of components whose dimensional stability is not critical and the difficulties experienced when rapid rates of change of temperature cause distortion in thick section components. Weldment manufacture and performance are reviewed and both are considered to be satisfactory. In general the material has performed well and the difficulties due to distortion have been overcome by imposing operating regimes which limit rates of temperature change. (author)

  18. Study of residual stresses generated in machining of AISI 4340 steel; Estudo das tensoes residuais geradas na usinagem de aco AISI 4340

    Energy Technology Data Exchange (ETDEWEB)

    Reis, W.P. dos; Fonseca, M.P. Cindra; Serrao, L.F.; Chuvas, T.C.; Oliveira, L.C., E-mail: mcindra@vm.uff.b [Universidade Federal Fluminense (PGMEC/UFF), Niteroi, RJ (Brazil). Dept. de Engenharia Mecanica

    2010-07-01

    Among the mechanical construction steels, AISI 4340 has good harden ability, while combining high strength with toughness and good fatigue strength, making it excellent for application in the metalworking industry, where it can work at different levels and types of requests. Residual stresses are generated in almost all processes of mechanical manufacturing. In this study, the residual stresses generated in different machining processes and heat treatment hardening of AISI 4340 were analyzed by X-ray diffraction, by the sen{sup 2} {psi} method, using Cr{kappa}{beta} radiation and compared. All samples, except for turned and cut by EDM, presented compressive residual stresses in the surface with various magnitudes. (author)

  19. Acoustic emission during tensile deformation and fracture of nuclear grade AISI type 304 stainless steel specimens with notches

    International Nuclear Information System (INIS)

    Mukhopadhyay, C.K.; Jayakumar, T.; Baldev Raj

    1996-01-01

    Acoustic emission generated during tensile deformation and fracture of nuclear grade AISI type 304 stainless steel specimens with notches has been studied. The extent of acoustic activity generated depends on notch tip severity, notch tip blunting and tearing of the notches. The equation N=AK m applied to the acoustic emission data of the notched specimens has shown good correlation. Acoustic emission technique can be used to estimate the size of an unknown notch. (author)

  20. Physical characterization of austenitic stainless steels AISI 304 and AISI 348 L*

    International Nuclear Information System (INIS)

    Teodoro, Celso Antonio; Silva, Jose Eduardo Rosa da

    2009-01-01

    The study of radiation damages in metals and metallic alloys used as structural materials in nuclear reactors has a strategic meaning to the nuclear technology because it treats of performance of these materials in conditions that simulate the conditions of work in power reactors. Then it becomes necessary to know the essential physical properties of these materials, properties that are sensitive to the microstructural changes that occurred during the irradiation. The purpose of this work is to characterize, initially, some pre-irradiation properties of the stainless steels AISI 304 and AISI 348 L * , such as mechanical (stress-strain and microhardness) and electrical (resistivity). The AISI 348 L * has been studied for use as fuel cladding material. Both materials will be tested after irradiation in the IEA-R1 core and their properties will be compared with those in the pre-irradiated condition. The morphology of the fractured zones after tensile tests was observed using SEM (scanning electron microscopy). (author)

  1. Squeeze Casting Method Of AI-Si Alloy For Piston Material

    International Nuclear Information System (INIS)

    Wagiyo, H.; Dani, Muhammad; Sulistioso, G.S.; Pardede, Elman; Handayani, Ari; Teguh, Yulius S.P.P.

    2001-01-01

    The AI-Si alloy is an alloy used as piston material. This alloys could be as AI-Si hypereutectic alloy (Si content more than 12.5 % wt.), as AI-Si eutectic alloy (Si cuntent 12.5 % wt, and as AI-Si hypoeutectic alloy (Si content less than 12.5 % wt.). The synthesize of AI-Si alloy piston generally using the technique of gravity casting in a dies. This method is causing high porousity. By using the squeeze technique, amount ofporousity in AI-Si alloy is possibly reduced and the density of this alloy should be higher. The other factors such as alloying elements of AI-Si alloy (Mg. Cu, Zn) would increase the mechanical properties especially the hardness. The focuses of this research are the microstructure and the maximum hardness during the heat treatment of AI-Si alloy which was added by alloying elments. The result of hardness at test shows the maximum hardness at 94.7 kg/mm 2 obtained at aging temperature of 210 o C for hours with homogenous dendritic microstructure

  2. The study on the properties of AISI 4140 and AISI 1040 steel rods welded by friction welding

    Directory of Open Access Journals (Sweden)

    Thanee Toomprasen

    2014-06-01

    Full Text Available This paper is aimed to investigate the properties of joint between AISI 4140 and AISI 1040 welded by friction welding. The specimens were prepared in round shape of 13 mm diameter and 100 mm long. They were welded by friction welding method under the following conditions; friction pressure of 183 MPa, friction time of 12 sec, upset pressure of 428 MPa, upset time of 7 sec. and rotational speed of 1400 rpm. The strength and hardness were tested on the welded area. The result showed finer grains. in the welded area. This is the result of friction pressure and upset pressure in the welding process. In addition, the observation result indicated some changes of Ferrite and Pearlite in welded zone. This phase change resulted in the increment of hardness in AISI 4140 at the contact area and adjacent. In part of AISI 1040, the portion of Pearlite and Ferrite are not significantly changed, therefore the value of hardness is almost constant.

  3. Internal state variable plasticity-damage modeling of AISI 4140 steel including microstructure-property relations: temperature and strain rate effects

    Science.gov (United States)

    Nacif el Alaoui, Reda

    Mechanical structure-property relations have been quantified for AISI 4140 steel. under different strain rates and temperatures. The structure-property relations were used. to calibrate a microstructure-based internal state variable plasticity-damage model for. monotonic tension, compression and torsion plasticity, as well as damage evolution. Strong stress state and temperature dependences were observed for the AISI 4140 steel. Tension tests on three different notched Bridgman specimens were undertaken to study. the damage-triaxiality dependence for model validation purposes. Fracture surface. analysis was performed using Scanning Electron Microscopy (SEM) to quantify the void. nucleation and void sizes in the different specimens. The stress-strain behavior exhibited. a fairly large applied stress state (tension, compression dependence, and torsion), a. moderate temperature dependence, and a relatively small strain rate dependence.

  4. Corrosion studies on type AISI 316L stainless steel and other materials in lithium-salt solutions

    International Nuclear Information System (INIS)

    Zheng, J.H.; Bogaerts, W.F.; Agema, K.; Phlippo, K.; Bruggeman, A.; Lorenzetto, P.; Embrechts, M.J.

    1991-01-01

    A possible concept for the blanket for next generation fusion devices is the lithium salt blanket, where lithium salt is dissolved in an aqueous coolant in order to provide for tritium. Type AISI 316L stainless steel has been considered as a structural material for such a blanket for NET (Next European Torus), and a systematic study of the corrosion behaviour of 316L stainless steel has been carried out in a number of lithium salt solutions. The experiments include cyclic potentiodynamic polarization measurement, crevice corrosion fatigue and stress corrosion cracking (SCC) tests. This paper presents a part of novel corrosion results concerning the compatibility of 316L steel and a series of other materials relevant to a fusion blanket environment. No major uniform corrosion problem has been observed, but localized corrosion, particularly corrosion fatigue and SCC, of 316L stainless steel have been found so far in a lithium hydroxide solution under some specific potential conditions. The critical electrochemical potential zones for SCC have been identified in the present study. (orig.)

  5. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel Cementação sob plasma à baixa temperatura do aço inoxidável austenítico AISI 316L e do aço inoxidável duplex AISI F51

    OpenAIRE

    Carlos Eduardo Pinedo; André Paulo Tschiptschin

    2013-01-01

    In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% c...

  6. Study of residual stresses generated in machining of AISI 4340 steel

    International Nuclear Information System (INIS)

    Reis, W.P. dos; Fonseca, M.P. Cindra; Serrao, L.F.; Chuvas, T.C.; Oliveira, L.C.

    2010-01-01

    Among the mechanical construction steels, AISI 4340 has good harden ability, while combining high strength with toughness and good fatigue strength, making it excellent for application in the metalworking industry, where it can work at different levels and types of requests. Residual stresses are generated in almost all processes of mechanical manufacturing. In this study, the residual stresses generated in different machining processes and heat treatment hardening of AISI 4340 were analyzed by X-ray diffraction, by the sen 2 ψ method, using Crκβ radiation and compared. All samples, except for turned and cut by EDM, presented compressive residual stresses in the surface with various magnitudes. (author)

  7. Designing of CK45 carbon steel and AISI 304 stainless steel dissimilar welds

    OpenAIRE

    Pouraliakbar,Hesam; Hamedi,Mohsen; Kokabi,Amir Hossein; Nazari,Ali

    2014-01-01

    Gas tungsten arc welding of CK45 and AISI304 stainless steel was performed through preparation of different types of samples using ER308L and ERNi-1 wires. Welded samples were studied by different techniques including optical metallography, scanning electron microscopy equipped with energy dispersive X-ray spectroscopy (SEM-EDS), X-ray diffraction, hardness measurements and impact test. It was observed that in the buttered specimen, the structure of the weld metal was completely austenitic wh...

  8. Surface modifications induced by hydrogen in AISI 304 stainless steel

    International Nuclear Information System (INIS)

    Evangelista, G.E.; Miranda, P.E.V. de

    1983-01-01

    Hydrogen induced surface modifications of type AISI 304 SS were studied by charging the samples in a 1N a 1N H 2 SO 4 electrolyte at room temperature. Current densities were varied from 500 to 4000 A/m 2 and charging times from 2 to 50 hours. Charged specimens were analysed using optical and electron scanning microscopy. Vickers microhardness tests with small load was also performed. Metallographic etching metodologies were developed (in black and white and colored photographies) which permited identification of all phases present. It was shown that delayed cracks appear somewhat curved on austenite and perfectly strainght on martensite, following the intersections of a phase platlets. These are the regions where α' martensite is located. The habit plane of these cracks might belong to (100) sub(γ) or (221) sub(γ) plane families. A new phenomenon termed hydrogen induced softening was observed on type AISI 304 SS at elevated current densities and/or charging times. (Author) [pt

  9. Investigation on AISI 304 austenitic stainless steel to AISI 4140 low alloy steel dissimilar joints by gas tungsten arc, electron beam and friction welding

    International Nuclear Information System (INIS)

    Arivazhagan, N.; Singh, Surendra; Prakash, Satya; Reddy, G.M.

    2011-01-01

    Research highlights: → Beneficial effects of FRW, GTAW and EBW joints of dissimilar AISI 304 and AISI 4140 materials. → Comparative study of FRW, GTAW and EBW joints on mechanical properties. → SEM/EDAX, XRD analysis on dissimilar AISI 304 and AISI 4140 materials. -- Abstract: This paper presents the investigations carried out to study the microstructure and mechanical properties of AISI 304 stainless steel and AISI 4140 low alloy steel joints by Gas Tungsten Arc Welding (GTAW), Electron Beam Welding (EBW) and Friction Welding (FRW). For each of the weldments, detailed analysis was conducted on the phase composition, microstructure characteristics and mechanical properties. The results of the analysis shows that the joint made by EBW has the highest tensile strength (681 MPa) than the joint made by GTAW (635 Mpa) and FRW (494 Mpa). From the fractographs, it could be observed that the ductility of the EBW and GTA weldment were higher with an elongation of 32% and 25% respectively when compared with friction weldment (19%). Moreover, the impact strength of weldment made by GTAW is higher compared to EBW and FRW.

  10. The influence of the martensitic transformation on the fatigue of an AISI type 316 metastable stainless steel

    International Nuclear Information System (INIS)

    Pacheco, D.J; Sousa e Silva, A.S. de; Monteiro, S.N.

    The influence of the martensitic transformation on the process of pulse tension fatigue of a AISI type 316 metastable stainless steel was studied at 25 0 and 196 0 c. The fatigue tests were performed on annealed and cold worked specimens in order to separate the effects of static transformation, dynamic transformation and work hardening. The fatigue limits obtained from the corresponding Wohler curves were compared for the different test conditions. The results showed that the fatigue is not affected by the dynamically induced martensite. On the other hand the static martensite, previously induced, appears to decrease the resistance to fatigue. The reasons for these effects are discussed. (Author) [pt

  11. Electrochemical Study of Welded AISI 304 and 904L Stainless Steel in Seawater in View of Corrosion

    Directory of Open Access Journals (Sweden)

    Richárd Székely

    2010-10-01

    Full Text Available This is a comparative study of the corrosion behaviour of welds in AISI 304 and AISI 904L stainless steels carried out in seawater model solution in the temperature range 5-35°C and the standard of corrosion testing of welds was followed. The corrosion rate and corrosion attack characteristics were determined for welds of the examined steels with several type of treatment. The aim of this work was to compare the steels based on their resistance against the corrosion in terms of pitting potential (Epit and repassivation potential (Erepass. Seawater is an electrochemically aggressive medium, which can initiate localised corrosion in welded stainless steels. Different electrochemical and testing methods were used, including cyclic voltammetry, chronopotentiometry, electrochemical impedance spectroscopy (EIS, pH measuring and penetration tests.

  12. Susceptibility to stress corrosion in stainless steels type AISI 321 and 12X18H10T used in PWR type reactors (WWER); Susceptibilidad a la corrosion bajo esfuerzo de barras de acero inoxidable AISI 321 y 12X18H10T en ambientes utilizados en reactores VVER

    Energy Technology Data Exchange (ETDEWEB)

    Matadamas C, N

    1996-12-31

    Titanium stabilized stainless steels have been utilized in sovietic pressurized water reactors (VVER) for avoid the susceptibility to Intergranular Corrosion (IGC) present in other austenitic stainless steels. However the Intergranular Corrosion resistance of this kind of materials has been questioned because of Intergranular Stress Corrosion Cracking failures (IGSCC) have been reported. This paper study the electrochemical behavior of the AISI 321 stainless steel in a H{sub 3}BO{sub 3} Solution contaminated with chlorides and its susceptibility to Intergranular Corrosion.Electrochemical prediction diagrams of the stainless steels AISI 321 and 12X18H10T (sovietic) sensitized (600 Centigrade, 3 h.) were compared. Cylindrical and conical samples were used in Slow Strain Rate Tests (SSRT), to determine the susceptibility to Stress Corrosion Cracking (SCC) in AISI 321 and 12X18H10T stainless steels. The results obtained showed that the temperature of the solution is a very important factor to detect this susceptibility. Fractography studies on the fracture surfaces of the samples obtained in the SSRT at high temperature were realized. Corrosion velocities of both AISI 321 and 12X18H10T stainless steels were determined using conical samples in the CERT system at high temperature. E.D.A.X. analysis was employed in both AISI 321 and 12X18H10T stainless steels in order to explain the degree of sensitization. (Author).

  13. Resistência à corrosão de junta dissimilar soldada pelo processo TIG composta pelos aços inoxidáveis AISI 316L e AISI 444

    Directory of Open Access Journals (Sweden)

    Luis Henrique Guilherme

    2014-03-01

    Full Text Available O aço inoxidável AISI 444 tornou-se uma opção para substituir a liga AISI 316L devido ao seu menor custo e satisfatória resistência à corrosão. Entretanto, o uso da liga AISI 444 no feixe tubular de trocadores de calor acarreta na soldagem de uma junta dissimilar. O presente estudo teve por objetivo avaliar a resistência à corrosão da junta tubo-espelho soldada pelo processo TIG composta pelas ligas AISI 316L e AISI 444. A manufatura das amostras consistiu em replicar o projeto da junta tubo-espelho de trocadores de calor. Realizou-se em juntas soldadas ensaios de sensitização, perda de massa por imersão desde a temperatura ambiente até 90 ºC, e ensaios eletroquímicos de polarização potenciodinâmica nos eletrólitos 0,5 mol/L de HCl e 0,5 mol/L de H2SO4. Os resultados mostraram que a junta dissimilar sofreu corrosão galvânica com maior degradação na zona afetada pelo calor (ZAC do tubo AISI 444. Porém, os mecanismos de corrosão localizada (pite e intergranular demonstraram ser mais ativos para a liga AISI 316L. Conclui-se que a junta dissimilar apresentou melhor resistência à corrosão do que a junta soldada composta unicamente pela liga AISI 316L em temperaturas de até 70 ºC, conforme as condições observadas neste trabalho.

  14. Hydrogen Cracking in Gas Tungsten Arc Welding of an AISI Type 321 Stainless Steel

    Science.gov (United States)

    Rozenak, P.; Unigovski, Ya.; Shneck, R.

    The effects of in situ cathodic charging on the tensile properties and susceptibility to cracking of an AISI type 321 stainless steel, welded by the gas tungsten arc welding (GTAW) process, was studied by various treatments. Appearance of delta-ferrite phase in the as-welded steels in our tested conditions was observed with discontinuous grain boundaries (M23C6) and a dense distribution of metal carbides MC ((Ti, Nb)C), which precipitated in the matrix. Shielding gas rates changes the mechanical properties of the welds. Ultimate tensile strength and ductility are increases with the resistance to the environments related the increase of the supplied shielding inert gas rates. Charged specimens, caused mainly in decreases in the ductility of welded specimens. However, more severe decrease in ductility was obtained after post weld heat treatment (PWHT). The fracture of sensitized specimens was predominantly intergranular, whereas the as-welded specimens exhibited massive transgranular regions. Both types of specimen demonstrated narrow brittle zones at the sides of the fracture surface and ductile micro-void coalescences in the middle. Ferrite δ was form after welding with high density of dislocation structures and stacking faults formation and the thin stacking fault plates with e-martensite phase were typically found in the austenitic matrix after the cathodical charging process.

  15. Influence of prior deformation on the sensitization of AISI Type 316LN stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Parvathavarthini, N. (Metallurgy Div., Indira Gandhi Centre for Atomic Research, Tamilnadu (India)); Dayal, R.K. (Metallurgy Div., Indira Gandhi Centre for Atomic Research, Tamilnadu (India)); Gnanamoorthy, J.B. (Metallurgy Div., Indira Gandhi Centre for Atomic Research, Tamilnadu (India))

    1994-02-01

    The sensitization behaviour of a nuclear grade AISI 316LN stainless steel (SS) was studied for various cold-work levels ranging from 0% (mill-annealed) to 25% reduction in thickness. ASTM standard A262 Practices A and E were adopted to detect the susceptibility to intergranular corrosion. The results obtained in these tests were used to construct time-temperature-sensitization (TTS) diagrams. Using these data, the critical linear cooling rate was calculated, above which there is no risk of sensitization. In order to predict the sensitization behaviour during practical cooling conditions, Continuous-cooling-sensitization (CCS) diagrams were established utilising the TTS diagrams by a mathematical method. The influences of prior deformation and nitrogen in the alloy on the sensitization kinetics are discussed. It was found that nitrogen addition retards the sensitization kinetics and that t[sub min] (minimum time required for sensitization at nose temperature) increases by two orders of magnitude in Type 316LN SS compared to that of Type 316 SS at the different prior deformation levels. Cold-working up to 15% accelerates the onset of carbide precipitation and on further cold working there is not much difference in the kinetics. Desensitization is faster in highly cold-worked material, especially at high temperatures. (orig.)

  16. The structural characterization of some biomaterials, type AISI 310, used in medicine

    Science.gov (United States)

    Minciuna, M. G.; Vizureanu, P.; Hanganu, C.; Achitei, D. C.; Popescu, D. C.; Focsaneanu, S. C.

    2016-06-01

    Orthopedics biomaterials are intended for implantation in the human body and substituted or help to repair of bones, cartilage or organ transplant, and tendons. At the end of the 20th century, the availability of materials for the manufacture implants used in medicine has been the same as for other industrial applications. The most used metals for manufacturing the orthopedics implants are: stainless steels, cobalt-chrome-molybdenum alloys, titanium and his alloys. The structural researches which are made in this paper, offer a complete analysis of AISI310 stainless steels, using: optical spectrometry, X-ray diffraction and scanning electronic microscopy.

  17. Microhardness measurement in AISI 321 stainless steel with niobium additions before and after fast neutron irradiation

    International Nuclear Information System (INIS)

    Galli, V.L.; Lucki, G.

    1980-01-01

    Data about influence of neutron irradiation on the microhardness of stainless steel of type AISI 321 with 0.05 and 0.1wt.% Nb additions are presented. The microhardness measurements were made in the range of 300 to 650 0 C, before and after fast neutron irradiation with fluences about 10 17 n/cm 2 . Our results indicate that radiation damage peaks occur around 480 0 C for the stainless steel of type AISI 321 without Nb addition, around 500 0 C for the composition with 0.05 wt.% Nb addition and around 570 0 C for the composition with 0.1 wt.% Nb addition. Microhardness data are in agreement with those obtained by means of electrical resistivity measurements, performed at the same conditions. (Author) [pt

  18. Swelling behavior of titanium-modified AISI 316 alloys

    International Nuclear Information System (INIS)

    Garner, F.A.; Brager, H.R.; Puigh, R.J.

    1984-01-01

    It appears that titanium additions to stainless steels covering a wide compositional range around the specifications of AISI 316 result only in an increased delay period before neutron-induced void swelling proceeds. Once swelling is initiated the post transient behavior of both annealed and cold-worked titanium-modified steels is quite consistent with that of AISI 316, approaching a relatively temperature-independent swelling rate of approx. 1% per dpa

  19. The surface fatigue life of contour induction hardened AISI 1552 gears

    Science.gov (United States)

    Townsend, Dennis P.; Turza, Alan; Chaplin, Mike

    1995-07-01

    Two groups of spur gears manufactured from two different materials and heat treatments were endurance tested for surface fatigue life. One group was manufactured from AISI 1552 and was finished ground to a 0.4 micron (16 micro-in.) rms surface finish and then dual frequency contour induction hardened. The second group was manufactured from CEVM AISI 9310 and was carburized, hardened, and ground to a 0.4 micron (16 micro-in.) rms surface finish. The gear pitch diameter was 8.89 cm (3.5 in.). Test conditions were a maximum Hertz stress of 1.71 GPa (248 ksi), a bulk gear temperature of approximately 350 K (170 F) and a speed of 10,000 rpm. The lubricant used for the tests was a synthetic paraffinic oil with an additive package. The test results showed that the 10 percent surface fatigue (pitting) life of the contour hardened AISI 1552 test gears was 1.7 times that of the carburized and hardened AISI 9310 test gears. Also there were two early failures of the AISI 1552 gears by bending fatigue.

  20. Swelling behavior of manganese-bearing AISI 216 steel

    International Nuclear Information System (INIS)

    Gelles, D.S.; Garner, F.A.

    1984-01-01

    The inclusion of 8.5 wt % manganese in AISI 216 does not appear to alter the swelling behavior from that found to be typical of austenitic alloys with comparable levels of other austentite-stabilizing elements. The swelling in AISI 216 in EBR-II is quite insensitive to irradiation temperature in the range 400-650 0 C. Microscopy reveals that this may arise from the low level of precipitation that occurs in the alloy

  1. Evaluation of AISI Type 304 stainless steel as a suitable surface material for evaluating the efficacy of peracetic acid-based disinfectants against Clostridium difficile spores.

    Directory of Open Access Journals (Sweden)

    Elaine Black

    Full Text Available Disinfectants play an important role in controlling microbial contamination on hard surfaces in hospitals. The effectiveness of disinfectants in real life can be predicted by laboratory tests that measure killing of microbes on carriers. The modified Quantitative Disk Carrier Test (QCT-2 is a standard laboratory method that employs American Iron and Steel Institute (AISI Type 430 stainless steel carriers to measure hospital disinfectant efficacy against Clostridium difficile spores. The formation of a rust-colored precipitate was observed on Type 430 carriers when testing a peracetic acid (PAA-based disinfectant with the QCT-2 method. It was hypothesized that the precipitate was indicative of corrosion of the Type 430 carrier, and that corrosion could impact efficacy results. The objective of this study was to compare the suitability of AISI Type 430 to Type 304 stainless steel carriers for evaluating PAA-based disinfectants using the QCT-2 method. Type 304 is more corrosion-resistant than Type 430, is ubiquitous in healthcare environments, and is used in other standard methods. Suitability of the carriers was evaluated by comparing their impacts on efficacy results and PAA degradation rates. In efficacy tests with 1376 ppm PAA, reductions of C. difficile spores after 5, 7 and 10 minutes on Type 430 carriers were at least about 1.5 log10 lower than reductions on Type 304 carriers. In conditions simulating a QCT-2 test, PAA concentration with Type 430 carriers was reduced by approximately 80% in 10 minutes, whereas PAA concentration in the presence of Type 304 carriers remained stable. Elemental analyses of residues on each carrier type after efficacy testing were indicative of corrosion on the Type 430 carrier. Use of Type 430 stainless steel carriers for measuring the efficacy of PAA-based disinfectants should be avoided as it can lead to an underestimation of real life sporicidal efficacy. Type 304 stainless steel carriers are recommended as a

  2. Evaluation of AISI Type 304 stainless steel as a suitable surface material for evaluating the efficacy of peracetic acid-based disinfectants against Clostridium difficile spores.

    Science.gov (United States)

    Black, Elaine; Owens, Krista; Staub, Richard; Li, Junzhong; Mills, Kristen; Valenstein, Justin; Hilgren, John

    2017-01-01

    Disinfectants play an important role in controlling microbial contamination on hard surfaces in hospitals. The effectiveness of disinfectants in real life can be predicted by laboratory tests that measure killing of microbes on carriers. The modified Quantitative Disk Carrier Test (QCT-2) is a standard laboratory method that employs American Iron and Steel Institute (AISI) Type 430 stainless steel carriers to measure hospital disinfectant efficacy against Clostridium difficile spores. The formation of a rust-colored precipitate was observed on Type 430 carriers when testing a peracetic acid (PAA)-based disinfectant with the QCT-2 method. It was hypothesized that the precipitate was indicative of corrosion of the Type 430 carrier, and that corrosion could impact efficacy results. The objective of this study was to compare the suitability of AISI Type 430 to Type 304 stainless steel carriers for evaluating PAA-based disinfectants using the QCT-2 method. Type 304 is more corrosion-resistant than Type 430, is ubiquitous in healthcare environments, and is used in other standard methods. Suitability of the carriers was evaluated by comparing their impacts on efficacy results and PAA degradation rates. In efficacy tests with 1376 ppm PAA, reductions of C. difficile spores after 5, 7 and 10 minutes on Type 430 carriers were at least about 1.5 log10 lower than reductions on Type 304 carriers. In conditions simulating a QCT-2 test, PAA concentration with Type 430 carriers was reduced by approximately 80% in 10 minutes, whereas PAA concentration in the presence of Type 304 carriers remained stable. Elemental analyses of residues on each carrier type after efficacy testing were indicative of corrosion on the Type 430 carrier. Use of Type 430 stainless steel carriers for measuring the efficacy of PAA-based disinfectants should be avoided as it can lead to an underestimation of real life sporicidal efficacy. Type 304 stainless steel carriers are recommended as a suitable

  3. Evaluation of AISI Type 304 stainless steel as a suitable surface material for evaluating the efficacy of peracetic acid-based disinfectants against Clostridium difficile spores

    Science.gov (United States)

    Owens, Krista; Staub, Richard; Li, Junzhong; Mills, Kristen; Valenstein, Justin; Hilgren, John

    2017-01-01

    Disinfectants play an important role in controlling microbial contamination on hard surfaces in hospitals. The effectiveness of disinfectants in real life can be predicted by laboratory tests that measure killing of microbes on carriers. The modified Quantitative Disk Carrier Test (QCT-2) is a standard laboratory method that employs American Iron and Steel Institute (AISI) Type 430 stainless steel carriers to measure hospital disinfectant efficacy against Clostridium difficile spores. The formation of a rust-colored precipitate was observed on Type 430 carriers when testing a peracetic acid (PAA)-based disinfectant with the QCT-2 method. It was hypothesized that the precipitate was indicative of corrosion of the Type 430 carrier, and that corrosion could impact efficacy results. The objective of this study was to compare the suitability of AISI Type 430 to Type 304 stainless steel carriers for evaluating PAA-based disinfectants using the QCT-2 method. Type 304 is more corrosion-resistant than Type 430, is ubiquitous in healthcare environments, and is used in other standard methods. Suitability of the carriers was evaluated by comparing their impacts on efficacy results and PAA degradation rates. In efficacy tests with 1376 ppm PAA, reductions of C. difficile spores after 5, 7 and 10 minutes on Type 430 carriers were at least about 1.5 log10 lower than reductions on Type 304 carriers. In conditions simulating a QCT-2 test, PAA concentration with Type 430 carriers was reduced by approximately 80% in 10 minutes, whereas PAA concentration in the presence of Type 304 carriers remained stable. Elemental analyses of residues on each carrier type after efficacy testing were indicative of corrosion on the Type 430 carrier. Use of Type 430 stainless steel carriers for measuring the efficacy of PAA-based disinfectants should be avoided as it can lead to an underestimation of real life sporicidal efficacy. Type 304 stainless steel carriers are recommended as a suitable

  4. Corrosion behaviour of AISI 204Cu and AISI 304 stainless steels in simulated pore solution

    Energy Technology Data Exchange (ETDEWEB)

    Kocijan, Aleksandra [Institute of Metals and Technology, Ljubljana (Slovenia)

    2013-10-15

    The evolution of the passive films on AISI 204Cu and AISI 304 stainless steels in simulated pore solution for steel reinforcements in concrete, and with and without the addition of chloride, was studied using cyclic voltammetry and potentiodynamic measurements. The passive layers were studied at open-circuit potential by means of X-ray photoelectron spectroscopy. The passive films on both materials predominantly contained Cr-oxides, whereas the Fe-species were markedly depleted. Mn-enrichment was also observed. The addition of chloride ions did not have a significant influence on the composition of the passive layers. The surface morphology of the products formed on the surface of both investigated materials at open-circuit potential and at high over-potentials in the presence of chloride was studied using scanning electron microscopy. (orig.)

  5. Wear resistance of Fe-Nb-Cr-W, Nb, AISI 1020 and AISI 420 coatings produced by thermal spray wire arc; Resistencia al desgaste de recubrimientos Fe-Nb-Cr-W, Nb, AISI 1020 y AISI 420 producidos por proyeccion termica por arco electrico

    Energy Technology Data Exchange (ETDEWEB)

    Lopez-Covaleda, E. A.; Mercado-Veladia, J. L.; Olaya-Florez, J. J.

    2013-07-01

    The commercial materials 140MXC (with iron, tungsten, chrome, niobium), 530AS (AISI 1015 steel) and 560AS (AISI 420 steel) on AISI 4340 steel were deposited using thermal spray with arc. The aim of work was to evaluate the best strategy abrasive wear resistance of the system coating-substrate using the following combinations: (1) homogeneous coatings and (2) coatings depositing simultaneously 140MXC + 530AS and 140MXC + 560AS. The coatings microstructure was characterized using Optical microscopy, Scanning electron microscopy and Laser con focal microscopy. The wear resistance was evaluated through dry sand rubber wheel test (DSRW). We found that the wear resistance depends on the quantity of defects and the mechanical properties like hardness. For example, the softer coatings have the biggest wear rates and the failure mode was characterized by plastic deformation caused by particles indentation, and the other hand the failure mode at the harder materials was grooving. The details and wear mechanism of the coatings produced are described in this investigation. (Author)

  6. Resistance spot welding of AISI 430 ferritic stainless steel: Phase transformations and mechanical properties

    International Nuclear Information System (INIS)

    Alizadeh-Sh, M.; Marashi, S.P.H.; Pouranvari, M.

    2014-01-01

    Highlights: • Phase transformations during RSW of AISI430 are detailed. • Grain growth, martensite formation and carbide precipitation are dominant phase transformations. • Failure mode of AISI430 resistance spot welded joints are analyzed. • Larger FZ size provided improved load bearing capacity and energy absorption capability. - Abstract: The paper aims at investigating the process–microstructure–performance relationship in resistance spot welding of AISI 430 ferritic stainless steel. The phase transformations which occur during weld thermal cycle were analyzed in details, based on the physical metallurgy of welding of the ferritic stainless steels. It was found that the microstructure of the fusion zone and the heat affected zone is influenced by different phenomena including grain growth, martensite formation and carbide precipitation. The effects of welding cycle on the mechanical properties of the spot welds in terms of peak load, energy absorption and failure mode are discussed

  7. Characterization of AISI 4140 borided steels

    International Nuclear Information System (INIS)

    Campos-Silva, I.; Ortiz-Dominguez, M.; Lopez-Perrusquia, N.; Meneses-Amador, A.; Escobar-Galindo, R.; Martinez-Trinidad, J.

    2010-01-01

    The present study characterizes the surface of AISI 4140 steels exposed to the paste-boriding process. The formation of Fe 2 B hard coatings was obtained in the temperature range 1123-1273 K with different exposure times, using a 4 mm thick layer of boron carbide paste over the material surface. First, the growth kinetics of boride layers at the surface of AISI 4140 steels was evaluated. Second, the presence and distribution of alloying elements on the Fe 2 B phase was measured using the Glow Discharge Optical Emission Spectrometry (GDOES) technique. Further, thermal residual stresses produced on the borided phase were evaluated by X-ray diffraction (XRD) analysis. The fracture toughness of the iron boride layer of the AISI 4140 borided steels was estimated using a Vickers microindentation induced-fracture testing at a constant distance of 25 μm from the surface. The force criterion of fracture toughness was determined from the extent of brittle cracks, both parallel and perpendicular to the surface, originating at the tips of an indenter impression. The fracture toughness values obtained by the Palmqvist crack model are expressed in the form K C (π/2) > K C > K C (0) for the different applied loads and experimental parameters of the boriding process.

  8. Characterization of AISI 4140 borided steels

    Science.gov (United States)

    Campos-Silva, I.; Ortiz-Domínguez, M.; López-Perrusquia, N.; Meneses-Amador, A.; Escobar-Galindo, R.; Martínez-Trinidad, J.

    2010-02-01

    The present study characterizes the surface of AISI 4140 steels exposed to the paste-boriding process. The formation of Fe 2B hard coatings was obtained in the temperature range 1123-1273 K with different exposure times, using a 4 mm thick layer of boron carbide paste over the material surface. First, the growth kinetics of boride layers at the surface of AISI 4140 steels was evaluated. Second, the presence and distribution of alloying elements on the Fe 2B phase was measured using the Glow Discharge Optical Emission Spectrometry (GDOES) technique. Further, thermal residual stresses produced on the borided phase were evaluated by X-ray diffraction (XRD) analysis. The fracture toughness of the iron boride layer of the AISI 4140 borided steels was estimated using a Vickers microindentation induced-fracture testing at a constant distance of 25 μm from the surface. The force criterion of fracture toughness was determined from the extent of brittle cracks, both parallel and perpendicular to the surface, originating at the tips of an indenter impression. The fracture toughness values obtained by the Palmqvist crack model are expressed in the form KC( π/2) > KC > KC(0) for the different applied loads and experimental parameters of the boriding process.

  9. Characterization of AISI 4140 borided steels

    Energy Technology Data Exchange (ETDEWEB)

    Campos-Silva, I., E-mail: icampos@ipn.mx [Instituto Politecnico Nacional, Grupo Ingenieria de Superficies, SEPI-ESIME U.P. Adolfo Lopez Mateos, Zacatenco, Mexico D.F., 07738 (Mexico); Ortiz-Dominguez, M.; Lopez-Perrusquia, N.; Meneses-Amador, A. [Instituto Politecnico Nacional, Grupo Ingenieria de Superficies, SEPI-ESIME U.P. Adolfo Lopez Mateos, Zacatenco, Mexico D.F., 07738 (Mexico); Escobar-Galindo, R. [Instituto de Ciencia de Materiales de Madrid (CSIC), E-28049 Cantoblanco, Madrid (Spain); Martinez-Trinidad, J. [Instituto Politecnico Nacional, Grupo Ingenieria de Superficies, SEPI-ESIME U.P. Adolfo Lopez Mateos, Zacatenco, Mexico D.F., 07738 (Mexico)

    2010-02-01

    The present study characterizes the surface of AISI 4140 steels exposed to the paste-boriding process. The formation of Fe{sub 2}B hard coatings was obtained in the temperature range 1123-1273 K with different exposure times, using a 4 mm thick layer of boron carbide paste over the material surface. First, the growth kinetics of boride layers at the surface of AISI 4140 steels was evaluated. Second, the presence and distribution of alloying elements on the Fe{sub 2}B phase was measured using the Glow Discharge Optical Emission Spectrometry (GDOES) technique. Further, thermal residual stresses produced on the borided phase were evaluated by X-ray diffraction (XRD) analysis. The fracture toughness of the iron boride layer of the AISI 4140 borided steels was estimated using a Vickers microindentation induced-fracture testing at a constant distance of 25 {mu}m from the surface. The force criterion of fracture toughness was determined from the extent of brittle cracks, both parallel and perpendicular to the surface, originating at the tips of an indenter impression. The fracture toughness values obtained by the Palmqvist crack model are expressed in the form K{sub C}({pi}/2) > K{sub C} > K{sub C}(0) for the different applied loads and experimental parameters of the boriding process.

  10. Mechanical properties of martensitic alloy AISI 422

    International Nuclear Information System (INIS)

    Huang, F.H.; Hu, W.L.; Hamilton, M.L.

    1992-09-01

    HT9 is a martensitic stainless steel that has been considered for structural applications in liquid metal reactors (LMRs) as well as in fusion reactors. AISI 422 is a commercially available martensitic stainless steel that closely resembles HT9, and was studied briefly under the auspices of the US LMR program. Previously unpublished tensile, fracture toughness and charpy impact data on AISI 422 were reexamined for potential insights into the consequences of the compositional differences between the two alloys, particularly with respect to current questions concerning the origin of the radiation-induced embrittlement observed in HT9. 8 refs, 8 figs

  11. Novel water-air circulation quenching process for AISI 4140 steel

    Science.gov (United States)

    Zheng, Liyun; Zheng, Dawei; Zhao, Lixin; Wang, Lihui; Zhang, Kai

    2013-11-01

    AISI 4140 steel is usually used after quenching and tempering. During the heat treatment process in industry production, there are some problems, such as quenching cracks, related to water-cooling and low hardness due to oil quenching. A water-air circulation quenching process can solve the problems of quenching cracks with water and the high cost quenching with oil, which is flammable, unsafe and not enough to obtain the required hardness. The control of the water-cooling and air-cooling time is a key factor in the process. This paper focuses on the quenching temperature, water-air cycle time and cycle index to prevent cracking for AISI 4140 steel. The optimum heat treatment parameters to achieve a good match of the strength and toughness of AISI 4140 steel were obtained by repeated adjustment of the water-air circulation quenching process parameters. The tensile strength, Charpy impact energy at -10 °C and hardness of the heat treated AISI 4140 steel after quenching and tempering were approximately 1098 MPa, 67.5 J and 316 HB, respectively.

  12. Wear and friction behaviour of duplex-treated AISI 4140 steel

    Energy Technology Data Exchange (ETDEWEB)

    Podgornik, B.; Vizintin, J. [Ljubljana Univ. (Slovenia). Centre of Tribology and Technical Diagnostics; Waenstrand, O.; Larsson, M.; Hogmark, S. [The Aangstroem Laboratory, Uppsala University, Box 534, SE-75121, Uppsala (Sweden)

    1999-11-01

    In this study samples of AISI 4140 steel were pretreated by plasma nitriding and coated with two different physical vapour deposited coatings (TiN and TiAlN). A hardened AISI 4140 sample and a coated sample were also included in the investigation. To examine the influence of the nitrided zone on the performance of the coating-substrate composite, two different nitriding conditions - a conventional 25% N{sub 2} and an N{sub 2}-poor gas mixture - were used. The specimens were investigated with respect to their microhardness, surface roughness, scratch adhesion and dry sliding wear resistance. Wear tests in which the duplex-treated pins were mated to hardened ball bearing steel discs were performed in a pin-on-disc machine under dry sliding conditions. Metallography, scanning electron microscopy and profilometry were used to analyse the worn surfaces in order to determine the dominant friction and wear characteristics of the samples investigated. The results show improved wear properties of the plasma-nitrided hard-coated specimens compared with uncoated and pre-hardened ones. Although previous investigations showed a negative effect of the compound layer, it was found that a precisely controlled plasma nitriding process can lead to a dense, uniform and highly adherent compound layer with a positive effect on the wear properties of pre-nitrided and hard-coated AISI 4140 steel. (orig.)

  13. Corrosion under stress of AISI 304 steel in thiocyanate solutions

    International Nuclear Information System (INIS)

    Perillo, P.M.; Duffo, G.S.

    1989-01-01

    Corrosion susceptibility under stress of AISI 304 steel sensitized in a sodium thiocyanate solution has been studied and results were compared with those obtained with solutions of thiosulfate and tetrathionate. Sensitized steel type 304 is highly susceptible to corrosion when under intergranular stress (IGSCC) in thiocyanate solutions but the aggressiveness of this anion is less than that of the other sulphur anions studied (thiosulfate and tetrathionate). This work has been partly carried out in the Chemistry Department. (Author) [es

  14. Aspects of plasma arc cutting process in the AISI 321 type stainless steel

    International Nuclear Information System (INIS)

    Souza Barros, I. de.

    1985-01-01

    Some aspects of plasma arc cutting process in the AISI321 stainless steel, used in nuclear industry, are analysed. The maximum values of the velocity of cutting and, the minimum quantity of energy per unit of length necesary for the plasma were determined. The localization of irregularities in the cut surface in function of the velocity of cutting was investigated. The cut surfaces were evaluated by surface roughness, using as measurement parameter, the distance between the sharpest salience and the deepest reentrance of the sample profile. The width of layer from thermal action of the plasma was influenced by the velocity of cutting. (Author) [pt

  15. Effect of cerium and lanthanum on the microstructure and mechanical properties of AISI D2 tool steel

    International Nuclear Information System (INIS)

    Hamidzadeh, Mohammad Ali; Meratian, Mahmood; Saatchi, Ahmad

    2013-01-01

    AISI D2 tool steel has excellent wear resistance with high dimensional stability. This type of steel is suitable for making molds. This paper describes investigations into the effect of adding Ce/La on microstructure of AISI D2 type cold work tool steels obtained by means of optical microscopy, scanning electron microscopy, X-ray diffraction, energy dispersive X-ray spectrometry (EDS) and image analyzer. The results showed that after modification with Ce/La, the morphology, size and distribution of M 7 C 3 carbides change greatly. The carbide network tends to break, and all carbides are refined and distributed homogeneously in the matrix, and also reduce the size of chromium carbides and increase the dissolution of carbides during heat treatment. The results of mechanical tests show that the toughness of the alloy increased about 75% without reducing the hardness of the alloy

  16. Analysis of AISI 304 Tensile Strength as an Anchor Chain of Mooring System

    Science.gov (United States)

    Hamidah, I.; Wati, R.; Hamdani, R. A.

    2018-05-01

    The background of this research is the use of mild steel (i.e., St37) as anchor chain that works on the corrosive environment of seawater which is possible to decrease its tensile strength. The longer soaked in seawater, the more significant the lowering of its tensile strength. Anchor chain needs to be designed by considering its tensile strength and corrosion resistance, so it’s able to support mooring system well. The primary purpose of this research is obtaining the decreasing of stainless steel 304 (AISI 304) tensile strength which is corroded by seawater as anchor chain of the mooring system. It is also essential to obtain the lifetime of AISI304 and St37 as anchor chain with the same load, the corrosion rate of AISI 304, and St 37 in seawater. The method which was employed in this research is an experiment with four pieces of stainless steel AISI 304, and of St 37 corrosion testing samples, six pieces of stainless steel 304, and six pieces of St 37 for tensile testing samples. The result of this research shows that seawater caused stainless steel AISI 304 as anchor chain has decreased of tensile strength about 1.68 % during four weeks. Also, it indicates that AISI 304 as anchor chain has a lifetime about 130 times longer than St 37. Further, we found that the corrosion rate of stainless steel 304 in seawater is 0.2042 mpy in outstanding category, while the St 37 samples reached up to 27.0247 mpy ranked as fair category. This result recommends that AISI 304 more excellence than St 37 as anchor chain of the mooring system.

  17. Reassessment of the swelling behavior of AISI 304 stainless steel

    International Nuclear Information System (INIS)

    Garner, F.A.; Porter, D.L.

    1982-03-01

    Published swelling data derived from EBR-II irradiations of AISI 304 and 304L have been reanalyzed in light of insights gained from irradiation of AISI 316 and Fe-15Cr-25Ni. The primary influence of temperature, displacement rate and compositional variations in the 300 series stainless steels lies in the duration of the transient regime of swelling and not in the steady-state or constant swelling rate regime

  18. Corrosion and microstructural analysis data for AISI 316L and AISI 347H stainless steels after exposure to a supercritical water environment

    Directory of Open Access Journals (Sweden)

    A. Ruiz

    2016-06-01

    Full Text Available This article presents corrosion data and microstructural analysis data of austenitic stainless steels AISI 316L and AISI 347H exposed to supercritical water (25 MPa, 550 °C with 2000 ppb of dissolved oxygen. The corrosion tests lasted a total of 1200 h but were interrupted at 600 h to allow measurements to be made. The microstructural data have been collected in the grain interior and at grain boundaries of the bulk of the materials and at the superficial oxide layer developed during the corrosion exposure.

  19. Statistical study by digitalized image analysis of pitting corrosion of an AISI 304 type stainless steel in chloride environment

    International Nuclear Information System (INIS)

    Lacome, Isabelle

    1994-01-01

    This research thesis addresses the pitting corrosion of an AISI 304-type stainless steel in chloride environment, a phenomenon which is generally considered as comprising two main steps: pit initiation with local degradation of the passive film, and pit growth. By using a technique of analysis of digitalized images, the process is observed in situ and both steps are monitored. A statistical study of the initiation of all the noticed pits is performed. After a bibliographical survey on the pitting corrosion process, its mechanisms and the influence of different parameters, the author presents the studied material and the experimental methods, reports the investigation of the pitting corrosion process in potentiostatic mode over a wide range of potentials in order to study all the types of pits, discusses the influence of potential on pit initiation and growth, reports the study of the influence of hydrodynamic conditions and of ageing in solution on the different parameters, reports the analysis of passive films by photoelectron spectroscopy, and the study of the influence of an inhibitor (molybdate ions) on both steps of pitting corrosion [fr

  20. Effect of cerium and lanthanum on the microstructure and mechanical properties of AISI D2 tool steel

    Energy Technology Data Exchange (ETDEWEB)

    Hamidzadeh, Mohammad Ali, E-mail: mahamidzadeh@yahoo.com [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Meratian, Mahmood; Saatchi, Ahmad [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of)

    2013-06-01

    AISI D2 tool steel has excellent wear resistance with high dimensional stability. This type of steel is suitable for making molds. This paper describes investigations into the effect of adding Ce/La on microstructure of AISI D2 type cold work tool steels obtained by means of optical microscopy, scanning electron microscopy, X-ray diffraction, energy dispersive X-ray spectrometry (EDS) and image analyzer. The results showed that after modification with Ce/La, the morphology, size and distribution of M{sub 7}C{sub 3} carbides change greatly. The carbide network tends to break, and all carbides are refined and distributed homogeneously in the matrix, and also reduce the size of chromium carbides and increase the dissolution of carbides during heat treatment. The results of mechanical tests show that the toughness of the alloy increased about 75% without reducing the hardness of the alloy.

  1. Effect of flowing sodium on corrosion and tensile properties of AISI type 316LN stainless steel at 823 K

    Science.gov (United States)

    Sivai Bharasi, N.; Thyagarajan, K.; Shaikh, H.; Balamurugan, A. K.; Bera, Santanu; Kalavathy, S.; Gurumurthy, K.; Tyagi, A. K.; Dayal, R. K.; Rajan, K. K.; Khatak, H. S.

    2008-07-01

    AISI type 316LN stainless steel was exposed to flowing sodium in mass transfer loop (MTL) at 823 K for 16 000 h and then examined for changes in the tensile properties due to the mass transfer and corrosion effects. Comparisons in microstructural and mechanical properties were made between annealed, thermally aged and sodium exposed materials. Microstructural examination of thermally aged and sodium exposed materials revealed precipitation of carbides at the grain boundaries. The sodium exposed samples contained a degraded layer at the surface up to a depth of around 10 μm and a surface carburized layer of about 30 μm. There was about 15% increase in yield strength and a decrease of about 20% in ductility for the sodium exposed material vis-a-vis thermally aged material and this was attributed to carburization effects and microstructural changes.

  2. Effect of flowing sodium on corrosion and tensile properties of AISI type 316LN stainless steel at 823 K

    International Nuclear Information System (INIS)

    Sivai Bharasi, N.; Thyagarajan, K.; Shaikh, H.; Balamurugan, A.K.; Bera, Santanu; Kalavathy, S.; Gurumurthy, K.; Tyagi, A.K.; Dayal, R.K.; Rajan, K.K.; Khatak, H.S.

    2008-01-01

    AISI type 316LN stainless steel was exposed to flowing sodium in mass transfer loop (MTL) at 823 K for 16 000 h and then examined for changes in the tensile properties due to the mass transfer and corrosion effects. Comparisons in microstructural and mechanical properties were made between annealed, thermally aged and sodium exposed materials. Microstructural examination of thermally aged and sodium exposed materials revealed precipitation of carbides at the grain boundaries. The sodium exposed samples contained a degraded layer at the surface up to a depth of around 10 μm and a surface carburized layer of about 30 μm. There was about 15% increase in yield strength and a decrease of about 20% in ductility for the sodium exposed material vis-a-vis thermally aged material and this was attributed to carburization effects and microstructural changes

  3. Cavitation erosion resistance of AISI 316L stainless steel laser surface-modified with NiTi

    International Nuclear Information System (INIS)

    Chiu, K.Y.; Cheng, F.T.; Man, H.C.

    2005-01-01

    The present study is part of a project on the surface modification of AISI 316 stainless steel using various forms of NiTi for enhancing cavitation erosion resistance. In this study, NiTi powder was preplaced on the AISI 316L substrate and melted with a high-power CW Nd:YAG laser. With appropriate laser processing parameters, an alloyed layer of a few hundred micrometers thick was formed and fusion bonded to the substrate without the formation of a brittle interface. EDS analysis showed that the layer contained Fe as the major constituent element while the XRD patterns of the surface showed an austenitic structure, similar to that of 316 stainless steel. The cavitation erosion resistance of the modified layer (316-NiTi-Laser) could reach about 29 times that of AISI 316L stainless steel. The improvement could be attributed to a much higher surface hardness and elasticity as revealed by instrumented nanoindentation tests. Among various types of samples, the cavitation erosion resistance was ranked in descending order as: NiTi plate > 316-NiTi-Laser > 316-NiTi-TIG > AISI 316L, where 316-NiTi-TIG stands for samples surfaced with the tungsten inert gas (TIG) process using NiTi wire. Though the laser-surfaced samples and the TIG-surfaced samples had similar indentation properties, the former exhibited a higher erosion resistance mainly because of a more homogeneous alloyed layer with much less defects. In both the laser-surfaced and TIG-surfaced samples, the superelastic behavior typical of austenitic NiTi was only partially retained and the superior cavitation erosion resistance was thus still not fully attained

  4. A comprehensive review on cold work of AISI D2 tool steel

    Science.gov (United States)

    Abdul Rahim, Mohd Aidil Shah bin; Minhat, Mohamad bin; Hussein, Nur Izan Syahriah Binti; Salleh, Mohd Shukor bin

    2017-11-01

    As a common material in mould and die application, AISI D2 cold work tool steel has proven to be a promising chosen material in the industries. However, challenges remain in using AISI D2 through a modified version with a considerable progress having been made in recent years. This paper provides a critical review of the original as-cast AISI D2 cold work tool steel up to the modified version. The main purpose is to develop an understanding of current modified tool steel trend; the machinability of AISI D2 (drilling, milling, turning, grinding and EDM/WEDM; and the microstructure evolution and mechanical properties of these cold work tool steels due to the presence of alloy materials in the steel matrix. The doping of rare earth alloy element, new steel fabrication processes, significant process parameter in machinability and surface treatment shows that there have been few empirical investigations into these cold work tool steel alloys. This study has discovered that cold work tool steel will remain to be explored in order to survive in the steel industries.

  5. Wear Evaluation of AISI 4140 Alloy Steel with WC/C Lamellar Coatings Sliding Against EN 8 Using Taguchi Method

    Science.gov (United States)

    Kadam, Nikhil Rajendra; Karthikeyan, Ganesarethinam

    2016-10-01

    The purpose of the experiments in this paper is to use the Taguchi methods to investigate the wear of WC/C coated nitrided AISI 4140 alloy steel. A study of lamellar WC/C coating which were deposited by a physical vapor deposition on nitrided AISI 4140 alloy steel. The investigation includes wear evaluation using Pin-on-disk configuration. When WC/C coated AISI 4140 alloy steel slides against EN 8 steel, it was found that carbon-rich coatings show much lower wear of the countersurface than nitrogen-rich coatings. The results were correlated with the properties determined from tribological and mechanical characterization, therefore by probably selecting the proper processing parameters the deposition of WC/C coating results in decreasing the wear rate of the substrate which shows a potential for tribological application.

  6. The effect of plasma arc process parameters on the properties of dissimilar AISI 1040/AISI 304 steel plate welds

    Energy Technology Data Exchange (ETDEWEB)

    Kilic, Musa; Kirik, Ihsan; Orhan, Nuri [Firat Univ., Elazig (Turkey); Celik, Ferkan [Science Industry and Technology Ministry of Turkey (Turkey)

    2012-11-01

    In this study, 10 mm thick AISI 1040 and AISI 304 steel plates were welded in the butt position without pretreatment by plasma transferred arc (PTA) welding technique. Therefore, mechanical behaviour, microstructure, penetration depth and length were investigated. After welding, microstructural changes in the interface regions of the welded specimens were examined by scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). Micro-hardness as well as V-notch Charpy tests were performed to determine the mechanical properties of the welds. The influence of the welding parameters on the dimension and shape of the joints has been found out. From the results, it was derived that with the parameters used, a partly keyhole weld bead formed with a penetration depth of 10 mm and a width of 11 mm in butt position. (orig.)

  7. In pile AISI 316L. Low cycle fatigue. Final report

    International Nuclear Information System (INIS)

    Van Nieuwenhove, R.; Moons, F.

    1994-12-01

    In pile testing of the effect of neutron irradiation on the fatigue life of the reference material AISI 316L was performed in the framework of the European fusion technology program. The overall programme, carried out at SCK CEN (Mol,Belgium), exists of two instrumented rigs for low cycle fatigue testing, which were consecutively loaded in the BR-2 reactor during periods Jan (94) June (94) and Aug (94)-Dec(94). In each experiment, two identical samples were loaded by means of a pneumatically driven system. The samples were instrumented with thermocouples, strain gages, linear variable displacement transducers, and activation monitors. The experimental conditions are given. Type of fatigue test: load controlled, symmetric, uniaxial, triangular wave shape; stress range: about 580 MPa; sample shape: hourglass, diameter 3.2 mm, radius 12.5 mm; environment: NaK (peritectic); temperature: 250 C; maximum dpa value up to fracture: 1.7. Two of four samples were broken (one in each experiment) after having experienced 17 419 respectively 11 870 stress cycles. These new data points confirm earlier results from pile fatigue tests: irradiation causes no degradation of fatigue life of AISI 316L steel, at least for the parameters corresponding to these experiments

  8. Tensile properties of irradiated and fatigue exposed stainless steel DIN X 6 CrNi 1811 (similar to AISI type 304) plate and welded joints

    International Nuclear Information System (INIS)

    Vries, M.I. de; Schaaf, B. van der; Elen, J.D.

    1979-10-01

    Test specimens of plate metal and welded joints of stainless steel DIN 1.4948, which is similar to AISI type 304, have been irradiated at 723 K and 823 K up to fluences of 1.10 23 n.m -2 and 5.10 24 n.m -2 (E > 0.1 MeV). These are representative conditions for the SNR-300 reactor vessel and inner components after 16 years of operation. High-rate (depsilon/dt = 1 s -1 ) tensile tests were performed after fatigue exposure up to various fractions of fatigue life (D) ranging from 5% to 95% at the same temperatures as the nominal temperatures of the irradiation series

  9. Microstructure, Mechanical and Corrosion Properties of Friction Stir-Processed AISI D2 Tool Steel

    Science.gov (United States)

    Yasavol, Noushin; Jafari, Hassan

    2015-05-01

    In this study, AISI D2 tool steel underwent friction stir processing (FSP). The microstructure, mechanical properties, and corrosion resistance of the FSPed materials were then evaluated. A flat WC-Co tool was used; the rotation rate of the tool varied from 400 to 800 rpm, and the travel speed was maintained constant at 385 mm/s during the process. FSP improved mechanical properties and produced ultrafine-grained surface layers in the tool steel. Mechanical properties improvement is attributed to the homogenous distribution of two types of fine (0.2-0.3 μm) and coarse (1.6 μm) carbides in duplex ferrite-martensite matrix. In addition to the refinement of the carbides, the homogenous dispersion of the particles was found to be more effective in enhancing mechanical properties at 500 rpm tool rotation rate. The improved corrosion resistance was observed and is attributed to the volume fraction of low-angle grain boundaries produced after friction stir process of the AISI D2 steel.

  10. Aluminum coating by fluidized bed chemical vapor deposition on austenitic stainless steels AISI 304 and AISI 316

    Directory of Open Access Journals (Sweden)

    Jose Luddey Marulanda-Arevalo

    2015-01-01

    Full Text Available Los revestimientos de aluminio f ueron depositados sobre aceros inoxidables AISI 304 y AISI 316 en el rango de temperatura de 5 60 a 600 °C por deposición química de vapor en lecho fluidizado(CVD – FBR. Se utilizó un lecho que consistía en 10 % de aluminio en polvo y 90 % de lecho inerte (alúmina, el cual fue fluidizado con Ar y como ga ses activadores se utilizó una mezcla de ácido clorhídrico con hidrógeno (HCl/H 2 . En el recubrimiento si n tratamiento térmico están las siguiente s especies: Al 13 Fe 4 , Fe 2 Al 5 , FeAl 2 y Al 5 FeNi, las cuales están presentes para ambos aceros. Además, el tratamiento térmico provoca la difusa de alu minio hacia el sustrato y la difusa de hierro del sustrato haci a la superficie del recubrimiento, haciendo la trans formación de los compuestos ant eriores a FeAl, Fe 2 Al 5 , FeAl 2 , Al 0.99 Fe 0.99 Ni 0.02 , AlNi y el Fe 2 AlCr. Se realizó la simulación termodinámica con el s oftware Thermo Calc para obt ener información de la posible composición y la cantidad de mat erial depositado, para condiciones seleccionadas. Las muestras recubi ertas y sin recubrir, se expus ieron a 750 ºC en una atmósfera d onde el vapor agua se transporta a las muestras usando un flujo de N 2 de 40 ml/min, más 100 % vapor de agua (H 2 O. Los dos sustratos sin revestir se comportaron de manera diferente, ya que el acero AISI 304 soportó bien el a taque y ganó poco peso (0.49 mg/cm 2 , en comparación con el acero AISI 316 que perdió mucho peso (25.4 mg/cm 2 . Los aceros recubiertos ganaron poco de peso durante las mil horas de exposición (0.26 mg/cm 2 y soportaron muy bien el ataque corrosivo en c omparación con sustratos sin r ecubrimiento.

  11. Wear behavior of niobium carbide coated AISI 52100 steel

    International Nuclear Information System (INIS)

    Fernandes, Frederico Augusto Pires; Casteletti, Luiz Carlos; Oliveira, Carlos Kleber Nascimento de; Lombardi Neto, Amadeu; Totten, George Edward

    2010-01-01

    Bearing steels must have high hardness, good wear resistance and dimensional stability. The aim of this work was to study the effect of NbC coating, produced using the thermo-reactive deposition (TRD) process, on the wear resistance of the AISI 52100 steel. Untreated AISI 52100 samples were ground up to 600 mesh emery paper. The bath was composed of 5wt.% ferroniobium (65 wt.% Nb), 3wt.% aluminum and (Na2B4O7) to 100%. Samples were treated at 1000 deg C for 4h and quenched in oil directly from the bath. The resulting layer was characterized by X-ray diffraction, scanning electron microscopy and a micro-abrasive wear testing. The thermo-reactive deposition process in molten borax produced a hard and homogeneous layer composed by NbC, which was confirmed by X-ray diffraction. The NbC coating produced a great increase in the wear resistance of the AISI 52100 steel, decreasing the wear rate by an order of magnitude in relation to the substrate. For coated and uncoated samples the worn volume and wear rate increases with the load. (author)

  12. Tribological Response of Heat Treated AISI 52100 Steels Against Steel and Ceramic Counterparts

    Directory of Open Access Journals (Sweden)

    Türedi E.

    2017-09-01

    Full Text Available AISI 52100 bearing steels are commonly used in applications requiring high hardness and abrasion resistance. The bearing steels are working under dynamic loads in service conditions and their toughness properties become important. In order to provide the desired mechanical properties, various heat treatments (austenizing, quenching and tempering are usually applied. In this study, AISI 52100 bearing steel samples were austenized at 900°C for ½ h and water quenched to room temperature. Then tempering was carried out at 795°C, 400°C and 200°C for ½ h. In order to investigate the effect of heat treatment conditions on wear behavior, dry friction tests were performed according to ASTM G99-05 Standard with a ‘ball-on-disk’ type tribometer. The samples were tested against steel and ceramic counterparts using the parameters of 100 m distance and 30 N load and 0.063 m/s rotational speed. After wear test, the surface characterization was carried out using microscopy. Wear loss values were calculated using a novel optical method on both flat and counterpart specimens.

  13. Experimental study on joining of AA6063 and AISI 1040 steel

    Science.gov (United States)

    Hynes, N. Rajesh Jesudoss; Raja, S.

    2018-05-01

    Feasibility of joining of dissimilar metals with different physical, chemical and thermal properties such as AA6063 alloy and AISI 1040 steel is worthwhile study, since it has tremendous applications in all most of all engineering domains. The mechanism of bonding is studied using scanning electron microscopy. Impact strength of AA2024/AISI joints, axial shortening distance, micro hardness distribution and joint strength are determined. Micro hardness profile shows increased hardness value at the joint interface, due to grain refinement.

  14. Dynamic strain ageing of deformed nitrogen-alloyed AISI 316 stainless steels

    International Nuclear Information System (INIS)

    Ehrnsten, U.; Toivonen, A.; Ivanchenko, M.; Nevdacha, V.; Yagozinskyy, Y.; Haenninen, H.

    2004-01-01

    Intergranular stress corrosion cracking has occurred in BWR environment in non-sensitized, deformed austenitic stainless steel materials. The affecting parameters are so far not fully known, but deformation mechanisms may be decisive. The effect of deformation and nitrogen content on the behaviour of austenitic stainless steels was investigated. The materials were austenitic stainless steels of AISI 316L type with different amounts of nitrogen (0.03 - 0.18%) and they were mechanically deformed 0, 5 and 20%. The investigations are focused on the dynamic strain ageing (DSA) behaviour. A few crack growth rate measurements are performed on nuclear grade AISI 316NG material with different degrees of deformation (0, 5 and 20%). The effects of DSA on mechanical properties of these materials are evaluated based on peaks in ultimate tensile strength and strain hardening coefficient and minimum in ductility in the DSA temperature range. Additionally, internal friction measurements have been performed in the temperature range of -100 to 600 deg. C for determining nitrogen interactions with other alloying elements and dislocations (cold-worked samples). The results show an effect of nitrogen on the stainless steel behaviour, e.g. clear indications of dynamic strain ageing and changes in the internal friction peaks as a function of nitrogen content and amount of deformation. (authors)

  15. Effect of noble metals on the corrosion of AISI 316L stainless steel in nitric acid

    International Nuclear Information System (INIS)

    Robin, R.; Andreoletti, G.; Fauvet, P.; Terlain, A.

    2004-01-01

    In the spent fuel treatment, the solutions of fission products contain dissolution fines, in particular platinoids. These solutions are stored into AISI 316L stainless steel tanks, and the contact of noble metallic particles such as platinoids with austenitic stainless steels may induce a shift of the steel corrosion potential towards the trans-passive domain by galvanic coupling. In that case, the steel may be polarized up to a potential value above the range of passive domain, that induces an increase of the corrosion current. The galvanic corrosion of AISI 316L stainless steel in contact with different platinoids has been investigated by electrochemical and gravimetric techniques. Two types of tests were conducted in 1 mol/L nitric acid media at 80 deg C: (1) polarization curves and (2) immersion tests with either platinoid powders (Ru, Rh, Pd) or true insoluble dissolution fines (radioactive laboratory test). The results of the study have shown that even if galvanic coupling enhances the corrosion rate by about a factor 10 in these conditions, the corrosion behavior of AISI 316L remains low (a corrosion rate below 6 μm/year, few small intergranular indentations). No specific effect of irradiation and of elements contained in radioactive fines (other than Ru, Rh and Pd) was observed on corrosion behavior. A platinoids-ranking has also been established according to their coupling potential: Ru > Pd > Rh. (authors)

  16. Study of carbonitriding thermochemical treatment by plasma screen in active with pressures main austenitic stainless steels AISI 409 and AISI 316L; Estudo do tratamento termoquimico de carbonitretacao por plasma em tela ativa com pressoes variaveis nos acos inoxidaveis austenitico AISI 316L e ferririco AISI 409

    Energy Technology Data Exchange (ETDEWEB)

    Melo, M.S.; Oliveira, A.M.; Leal, V.S.; Sousa, R.R.M. de; Alves Junior, C. [Centro Federal de Educacao Tecnologica do Maranhao (CEFET/MA), Sao Luis, MA (Brazil); Centro Federal de Educacao Tecnologica do Piaui (CEFET/PI), Teresina, PI (Brazil); Universidade Federal do Rio Grande do Norte (DF/UFRN), Natal, RN (Brazil). Dept. de Fisica. Labplasma

    2010-07-01

    The technique called Active Screen Plasma Nitriding (ASPN) is being used as an alternative once it offers several advantages with respect to conventional DC plasma. In this method, the plasma does not form directly in the sample's surface but on a screen, in such a way that undesired effects such as the edge effect is minimized. Stainless steels present not very satisfactory wearing characteristics. However, plasma carbonitriding has been used as to improve its resistance to wearing due to the formation of a fine surface layer with good properties. In this work, samples of stainless steel AISI 316L and AISI 409 were treated at pressures of 2.5 and 5 mbar. After the treatments they were characterized by microhardness, microscopy and Xray diffraction. Microscopy and hardness analysis showed satisfactory layers and toughness in those steels. (author)

  17. Fatigue of welded joint in a stainless steel AISI 304 L

    International Nuclear Information System (INIS)

    Kuromoto, N.K.; Guimaraes, A.S.; Miranda, P.E.V. de

    1986-01-01

    The flexion fatigue behavior for the base metal and welded joint of an AISI 304 L stainless steel type, used in the Angra-1 reactor, was determined. An automatic welding process was used with improved procedures in order to assure better welding metallurgy. Fatigue tests samples reinforcements were done to allow the evaluation of metallurgical variables, specially the role played by delta ferrite. The resulting welded joint showed better fatigue life than the base metal. Delta ferrite was found to play an important role on the initiation and propagation processes of the fatigue cracks. (Author) [pt

  18. Evaluation of AISI 316L stainless steel welded plates in heavy petroleum environment

    International Nuclear Information System (INIS)

    Carvalho Silva, Cleiton; Pereira Farias, Jesualdo; Batista de Sant'Ana, Hosiberto

    2009-01-01

    This work presents the study done on the effect of welding heating cycle on AISI 316L austenitic stainless steel corrosion resistance in a medium containing Brazilian heavy petroleum. AISI 316L stainless steel plates were welded using three levels of welding heat input. Thermal treatments were carried out at two levels of temperatures (200 and 300 deg. C). The period of treatment in all the trials was 30 h. Scanning electronic microscopy (SEM) and analysis of X-rays dispersive energy (EDX) were used to characterize the samples. Weight loss was evaluated to determine the corrosion rate. The results show that welding heating cycle is sufficient to cause susceptibility to corrosion caused by heavy petroleum to the heat affected zone (HAZ) of the AISI 316L austenitic stainless steel

  19. Cold deformation effect on the microstructures and mechanical properties of AISI 301LN and 316L stainless steels

    International Nuclear Information System (INIS)

    Silva, Paulo Maria de O.; Abreu, Hamilton Ferreira G. de; Albuquerque, Victor Hugo C. de; Neto, Pedro de Lima; Tavares, Joao Manuel R.S.

    2011-01-01

    As austenitic stainless steels have an adequate combination of mechanical resistance, conformability and resistance to corrosion they are used in a wide variety of industries, such as the food, transport, nuclear and petrochemical industries. Among these austenitic steels, the AISI 301LN and 316L steels have attracted prominent attention due to their excellent mechanical resistance. In this paper a microstructural characterization of AISI 301LN and 316L steels was made using various techniques such as metallography, optical microscopy, scanning electronic microscopy and atomic force microscopy, in order to analyze the cold deformation effect. Also, the microstructural changes were correlated with the alterations of mechanical properties of the materials under study. One of the numerous uses of AISI 301LN and 316L steels is in the structure of wagons for metropolitan surface trains. For this type of application it is imperative to know their microstructural behavior when subjected to cold deformation and correlate it with their mechanical properties and resistance to corrosion. Microstructural analysis showed that cold deformation causes significant microstructural modifications in these steels, mainly hardening. This modification increases the mechanical resistance of the materials appropriately for their foreseen application. Nonetheless, the materials become susceptible to pitting corrosion.

  20. PERFORMANCE STUDY ON AISI316 AND AISI410 USING DIFFERENT LAYERED COATED CUTTING TOOLS IN CNC TURNING

    Directory of Open Access Journals (Sweden)

    K. RAJA

    2015-01-01

    Full Text Available Stainless steel (SS is used for many commercial and industrial applications owing to its high resistance to corrosion. It is too hard to machine due to its high strength and high work hardening property. A surface property such as surface roughness (SR is critical to the function-ability of machined components. SS is generally regarded as more difficult to machine material and poor SR is obtained during machining. In this paper an attempt has been made to investigate the SR produced by CNC turning on austenitic stainless steel (AISI316 and martensitic stainless steel (AISI410 by different cases of coated cutting tool used at dry conditions. Multilayered coated with TiCN/Al2O3, multilayered coated with Ti(C, N, B and single layered coated with TiAlN coated cutting tools are used. Experiments were carried out by using Taguchi’s L27 orthogonal array. The effect of cutting parameters on SR is evaluated and optimum cutting conditions for minimizing the SR are determined. Analysis of variance (ANOVA is used for identifying the significant parameters affecting the responses. Confirmation experiments are conducted to validate the results obtained from optimization.

  1. Effect of Friction Coefficient on the Small Punch Creep Behavior of AISI 316L Stainless Steel

    International Nuclear Information System (INIS)

    Kim, Bum-Joon; Cho, Nam-Hyuck; Kim, Moon-K; Lim, Byeong-Soo

    2011-01-01

    Small punch creep testing has received attention due to the convenience of using smaller specimens than those of conventional uniaxial creep tests, which enables creep testing on developing or currently operational components. However, precedent studies have shown that it is necessary to consider friction between the punch and specimen when computing uniaxial equivalent stress from a finite element model. In this study, small punch creep behaviors of AISI 316L stainless steel, which is widely used in high temperature-high pressure machineries, have been compared for the two different ceramic balls such as Si 3 N 4 and Al 2 O 3 . The optimal range of the friction coefficient is 0.4⁓0.5 at 650°C for the best fit between experimental and simulation data of AISI 316 L stainless steel. The higher the friction coefficient, the longer the creep rupture time is. Therefore, the type of ceramic ball used must be specified for standardization of small punch creep testing.

  2. Improving by postoxidation of corrosion resistance of plasma nitrocarburized AISI 316 stainless steels

    Science.gov (United States)

    Yenilmez, A.; Karakan, M.; Çelik, İ.

    2017-01-01

    Austenitic stainless steels are widely used in several industries such as chemistry, food, health and space due to their perfect corrosion resistance. However, in addition to corrosion resistance, the mechanic and tribological features such as wear resistance and friction are required to be good in the production and engineering of this type of machines, equipment and mechanic parts. In this study, ferritic (FNC) and austenitic (ANC) nitrocarburizing were applied on AISI 316 stainless steel specimens with perfect corrosion resistance in the plasma environment at the definite time (4 h) and constant gas mixture atmosphere. In order to recover corrosion resistance which was deteriorated after nitrocarburizing again, plasma postoxidation process (45 min) was applied. After the duplex treatment, the specimens' structural analyses with XRD and SEM methods, corrosion analysis with polarization method and surface hardness with microhardness method were examined. At the end of the studies, AISI 316 surface hardness of stainless steel increased with nitrocarburizing process, but the corrosion resistance was deteriorated with FNC (570 °C) and ANC (670 °C) nitrocarburizing. With the following of the postoxidation treatment, it was detected that the corrosion resistance became better and it approached its value before the process.

  3. Electrochemical study of the AISI 409 ferritic stainless steel: passive film stability and pitting nucleation and growth

    International Nuclear Information System (INIS)

    Souza, Juliana Sarango de; Oliveira, Leandro Antônio de; Antunes, Renato Altobelli; Sayeg, Isaac Jamil

    2017-01-01

    The aim of the present work was to study the passive film stability and pitting corrosion behavior of the AISI 409 stainless steel. The electrochemical tests were carried out in 0.1 M NaCl solution at room temperature. The general electrochemical behavior was assessed using electrochemical impedance spectroscopy (EIS) measurements whereas the semiconducting properties of the passive film were evaluated by the Mott-Schottky approach. Pitting corrosion was investigated using potentiodynamic and potentiostatic polarization tests. Surface morphology was examined using confocal laser scanning microscopy and scanning electron microscopy (SEM). Energy dispersive X-ray spectroscopy (EDS) analyses were carried out to identify the composition of precipitates that could act as preferential sites for the onset of pitting corrosion. The results showed that the passive film presents n-type semiconductive behavior. Grain boundaries played an important role as pitting initiation sites for the AISI 409 stainless steel. (author)

  4. Electrochemical study of the AISI 409 ferritic stainless steel: passive film stability and pitting nucleation and growth

    Energy Technology Data Exchange (ETDEWEB)

    Souza, Juliana Sarango de [Universidade Federal de São Paulo (UNIFESP), Diadema, SP (Brazil). Departamento de Ciências Exatas e da Terra; Oliveira, Leandro Antônio de; Antunes, Renato Altobelli, E-mail: renato.antunes@ufabc.edu.br [Universidade Federal do ABC (CECS/UFABC), Santo André, SP (Brazil). Centro de Engenharia, Modelagem e Ciências Sociais Aplicadas; Sayeg, Isaac Jamil [Universidade de São Paulo (USP), SP (Brazil). Instituto de Geociências

    2017-11-15

    The aim of the present work was to study the passive film stability and pitting corrosion behavior of the AISI 409 stainless steel. The electrochemical tests were carried out in 0.1 M NaCl solution at room temperature. The general electrochemical behavior was assessed using electrochemical impedance spectroscopy (EIS) measurements whereas the semiconducting properties of the passive film were evaluated by the Mott-Schottky approach. Pitting corrosion was investigated using potentiodynamic and potentiostatic polarization tests. Surface morphology was examined using confocal laser scanning microscopy and scanning electron microscopy (SEM). Energy dispersive X-ray spectroscopy (EDS) analyses were carried out to identify the composition of precipitates that could act as preferential sites for the onset of pitting corrosion. The results showed that the passive film presents n-type semiconductive behavior. Grain boundaries played an important role as pitting initiation sites for the AISI 409 stainless steel. (author)

  5. Standard test method for electrochemical reactivation (EPR) for detecting sensitization of AISI type 304 and 304L stainless steels

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    1994-01-01

    1.1 This test method covers a laboratory procedure for conducting an electrochemical reactivation (EPR) test on AISI Type 304 and 304L (UNS No. S30400 and S30403, respectively) stainless steels. This test method can provide a nondestructive means of quantifying the degree of sensitization in these steels (1, 2, 3). This test method has found wide acceptance in studies of the effects of sensitization on intergranular corrosion and intergranular stress corrosion cracking behavior (see Terminology G15). The EPR technique has been successfully used to evaluate other stainless steels and nickel base alloys (4), but the test conditions and evaluation criteria used were modified in each case from those cited in this test method. 1.2 The values stated in SI units are to be regarded as the standard. The inch-pound units given in parentheses are for information only. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this...

  6. Evaluation of performance of AISI 444 steel for application in distillation towers; Avaliacao do desempenho do aco AISI 444 para aplicacao como 'lining' em torres de destilacao

    Energy Technology Data Exchange (ETDEWEB)

    Guimaraes, R.F.; Miranda, H.C. de; Farias, J.P. [Universidade Federal do Ceara (DEMM/UFC), Fortaleza, CE (Brazil). Dept. de Engenharia Metalurgica e de Materiais. Lab. de Caracterizacao de Materiais], e-mail: rf.guimaraes@yahoo.com.br

    2008-07-01

    In this work, the behavior of the AISI 444 ferritic stainless steel submitted to thermal fatigue test and their corrosion resistance in heavy crude oil was evaluated. The AWS E309MoL-16 and E316L-17 weld metal was employed as filler metal. Plates of the AISI 444 were welded on ASTM A-516 Gr. 60 plates and submitted to fatigue thermal cycle. Samples were extracted from plates welded and heat treated immersed in heavy crude oil at 300 deg C. Optical microscopy (OM), scanning electron microscopy (SEM) and energy dispersive of X-ray analysis (EDX) were used to characterize the microstructure and the corroded surface. The results show that the AISI 444 stainless steels did not present cracks after the thermal fatigue cycle and the heat treated immerse in heavy crude oil. The electrode AWS E309MoL-16 show better corrosion resistance than the AWS E316L-17. (author)

  7. Effect of mechanical activation on jell boronizing treatment of the AISI 4140

    Science.gov (United States)

    Yılmaz, S. O.; Karataş, S.

    2013-06-01

    The article presents the effect of mechanical activation on the growth kinetics of boride layer of boronized AISI 4140 steel. The samples were boronized by ferroboron + (SiO2-Na2O) powders for 873-1173 K temperature and 2, 4, 6 and 8 h times, respectively. The morphology and types of borides formed on the surface of AISI 4140 steel substrate were analyzed. Layer growth kinetics were analyzed by measuring the extent of penetration of FeB and Fe2B sublayers as function of treatment time and temperature in the range of 873-1173 K. High diffusivity was obtained by creating a large number of defects through mechanical activation in the form of nanometer sized crystalline particles through the repeated fracturing and cold-welding of the powder particles, and a depth of 100 μm was found in the specimen borided by the 2 h MA powders, for 4 h and 1073 K, where 2000-2350 HV were measured. Consequently, the application conditions of boronizing were improved by usage of mechanical activation. The preferred Fe2B boride without FeB could be formed in the boride layer under 973 K boronizing temperature by mechanically activated by ferroboron + sodium silicate powder mixture due to the decrease of the activation energy.

  8. Study of carbonitriding thermochemical treatment by plasma screen in active with pressures main austenitic stainless steels AISI 409 and AISI 316L

    International Nuclear Information System (INIS)

    Melo, M.S.; Oliveira, A.M.; Leal, V.S.; Sousa, R.R.M. de; Alves Junior, C.; Centro Federal de Educacao Tecnologica do Piaui; Universidade Federal do Rio Grande do Norte

    2010-01-01

    The technique called Active Screen Plasma Nitriding (ASPN) is being used as an alternative once it offers several advantages with respect to conventional DC plasma. In this method, the plasma does not form directly in the sample's surface but on a screen, in such a way that undesired effects such as the edge effect is minimized. Stainless steels present not very satisfactory wearing characteristics. However, plasma carbonitriding has been used as to improve its resistance to wearing due to the formation of a fine surface layer with good properties. In this work, samples of stainless steel AISI 316L and AISI 409 were treated at pressures of 2.5 and 5 mbar. After the treatments they were characterized by microhardness, microscopy and Xray diffraction. Microscopy and hardness analysis showed satisfactory layers and toughness in those steels. (author)

  9. Factors Affecting Optimal Surface Roughness of AISI 4140 Steel in Turning Operation Using Taguchi Experiment

    Science.gov (United States)

    Novareza, O.; Sulistiyarini, D. H.; Wiradmoko, R.

    2018-02-01

    This paper presents the result of using Taguchi method in turning process of medium carbon steel of AISI 4140. The primary concern is to find the optimal surface roughness after turning process. The taguchi method is used to get a combination of factors and factor levels in order to get the optimum surface roughness level. Four important factors with three levels were used in experiment based on Taguchi method. A number of 27 experiments were carried out during the research and analysed using analysis of variance (ANOVA) method. The result of surface finish was determined in Ra type surface roughness. The depth of cut was found to be the most important factors for reducing the surface roughness of AISI 4140 steel. On the contrary, the other important factors i.e. spindle speed and rake side angle of the tool were proven to be less factors that affecting the surface finish. It is interesting to see the effect of coolant composition that gained the second important factors to reduce the roughness. It may need further research to explain this result.

  10. Tribological behavior of an austenitic stainless steel AISI 316L nitrurated by DC-pulsed plasma

    International Nuclear Information System (INIS)

    De Las Heras, E; Walther, F; Corengia, P.A; Quinteiro, M.O; Cabo, A; Bruhl, S; Sommadossi, S

    2004-01-01

    Austenitic stainless steels are widely used in different applications because they withstands corrosion. Ionic nitruration has proven to be an adequate technique for modifying this type of steel, in order to improve its resistance to wear without diminishing its resistance to corrosion. While many publications have reported improvements in the tribological properties of the nitrurated AISI 316, systematic studies that evaluate this behavior using industrial equipment for its thermochemical treatment are of interest. This work studied the tribological behavior of an AISI 316L steel nitrurated by DC pulsed plasma in an industrial machine in an atmosphere of 25% N 2 and 75% H 2 for 20 h at 400 o C by means of abrasion tests under different conditions in an A 135 Amsler-disk machine. In order to characterize the abraded samples microhardness, optic and scanning electron microscopy profiles to determine the abrasion mechanisms were performed. The results showed substantial improvement in the abrasion resistance of the nitrurated samples compared to the non nitrurated ones and the different abrasion mechanisms are discussed to explain the test results (CW)

  11. Mechanical and Microstructural Properties of Friction Welded AISI 304 Stainless Steel to AISI 1060 Steel AISI 1060

    Directory of Open Access Journals (Sweden)

    Ates H.

    2014-10-01

    Full Text Available Rotary Friction welding is one of the most popular methods of joining similar and dissimilar materials. It is widely used with metals and thermoplastics in a wide variety of aviation, transport and aerospace industrial component designs. This study investigates the influence of friction and upsetting pressures on the hardness, tensile properties and microstructure of the welds. The experimental results showed that as the friction and upsetting pressures increased, the hardness and tensile strength values increased, as well. The tensile fracture of welded joint occurred in the AISI 1060 side. The friction processed joints were evaluated for their integrity and quality aspects by optical and scanning electron microscopy. For the perfect interfacial bonding, sufficient upsetting and friction pressures are necessary to reach the optimal temperature and severe plastic deformation to bring these materials within the attraction range.

  12. Estimation of Fatigue Life of Laser Welded AISI304 Stainless Steel T-Joint Based on Experiments and Recommendations in Design Codes

    DEFF Research Database (Denmark)

    Lambertsen, Søren Heide; Damkilde, Lars; Kristensen, Anders Schmidt

    2013-01-01

    In this paper the fatigue behavior of laser welded T-joints of stainless steel AISI304 is investigated experimentally. In the fatigue experiments 36 specimens with a sheet thickness of 1 mm are exposed to one-dimensional cyclic loading. Three different types of specimens are adopted. Three groups...

  13. Study on tempering behaviour of AISI 410 stainless steel

    International Nuclear Information System (INIS)

    Chakraborty, Gopa; Das, C.R.; Albert, S.K.; Bhaduri, A.K.; Thomas Paul, V.; Panneerselvam, G.; Dasgupta, Arup

    2015-01-01

    Martensitic stainless steels find extensive applications due to their optimum combination of strength, hardness and wear-resistance in tempered condition. However, this class of steels is susceptible to embrittlement during tempering if it is carried out in a specific temperature range resulting in significant reduction in toughness. Embrittlement of as-normalised AISI 410 martensitic stainless steel, subjected to tempering treatment in the temperature range of 673–923 K was studied using Charpy impact tests followed by metallurgical investigations using field emission scanning electron and transmission electron microscopes. Carbides precipitated during tempering were extracted by electrochemical dissolution of the matrix and identified by X-ray diffraction. Studies indicated that temper embrittlement is highest when the steel is tempered at 823 K. Mostly iron rich carbides are present in the steel subjected to tempering at low temperatures of around 723 K, whereas chromium rich carbides (M 23 C 6 ) dominate precipitation at high temperature tempering. The range 773–823 K is the transition temperature range for the precipitates, with both Fe 2 C and M 23 C 6 types of carbides coexisting in the material. The nucleation of Fe 2 C within the martensite lath, during low temperature tempering, has a definite role in the embrittlement of this steel. Embrittlement is not observed at high temperature tempering because of precipitation of M 23 C 6 carbides, instead of Fe 2 C, preferentially along the lath and prior austenite boundaries. Segregation of S and P, which is widely reported as one of the causes for temper embrittlement, could not be detected in the material even through Auger electron spectroscopy studies. - Highlights: • Tempering behaviour of AISI 410 steel is studied within 673–923 K temperature range. • Temperature regime of maximum embrittlement is identified as 773–848 K. • Results show that type of carbide precipitation varies with

  14. Microestrutura de uma Solda Dissimilar entre o Aço Inoxidável Ferrítico AISI 410S e o Aço Inoxidável Austenítico AISI 304L Soldado pelo Processo FSW

    Directory of Open Access Journals (Sweden)

    Tathiane Caminha Andrade

    2015-12-01

    Full Text Available Resumo O presente trabalho visa investigar a microestrutura formada na soldagem dissimilar entre chapas de aços inoxidáveis ferríticos AISI 410S e aços inoxidáveis austeníticos AISI 304L pelo processo friction stir welding. A soldagem foi realizada com o ajuste dos seguintes parâmetros: rotação 450 rpm; velocidade de soldagem de 1,0 mm/s; e força axial 40 kN. O aço AISI 410S foi posicionado no lado de avanço enquanto que o aço AISI 304L foi posicionado no lado de retrocesso. A análise consistiu de preparação metalográfica e caracterização microestrutural por microscopia ótica e microscopia eletrônica de varredura. Para o aço AISI 410S foi observada a formação de martensita associada com ferrita na zona de mistura (ZM, zona termomecanicamente afetada (ZTMA e na zona afetada pelo calor (ZAC. As características do processo de soldagem FSW resultaram num refino de grão para o aço inoxidável ferrítico, posicionado no lado de avanço, tanto na ZM quanto nas ZTMA e ZAC. O mesmo comportamento não foi observado para o lado austenítico.

  15. Resistencia al desgaste de recubrimientos Fe-Nb-Cr-W, Nb, AISI 1020 y AISI 420 producidos por proyección térmica por arco eléctrico

    Directory of Open Access Journals (Sweden)

    López-Covaleda, E. A.

    2013-10-01

    Full Text Available The commercial materials 140MXC (with iron, tungsten, chrome, niobium, 530AS (AISI 1015 steel and 560AS (AISI 420 steel on AISI 4340 steel were deposited using thermal spray with arc. The aim of work was to evaluate the best strategy abrasive wear resistance of the system coating-substrate using the following combinations: (1 homogeneous coatings and (2 coatings depositing simultaneously 140MXC + 530AS and 140MXC + 560AS. The coatings microstructure was characterized using Optical microscopy, Scanning electron microscopy and Laser confocal microscopy. The wear resistance was evaluated through dry sand rubber wheel test (DSRW. We found that the wear resistance depends on the quantity of defects and the mechanical properties like hardness. For example, the softer coatings have the biggest wear rates and the failure mode was characterized by plastic deformation caused by particles indentation, and the other hand the failure mode at the harder materials was grooving. The details and wear mechanism of the coatings produced are described in this investigation.Mediante proyección térmica de arco eléctrico fueron depositados tres materiales comercialmente conocidos como: 140MXC (a base de hierro, wolframio, cromo y niobio, 530AS (acero AISI 1020 y 560AS (acero AISI 420, sobre acero AISI 4340. Con el objetivo de evaluar la mejor estrategia para incrementar la resistencia al desgaste abrasivo, los recubrimientos fueron depositados de dos formas: (1 monocapas homogéneas de cada material y (2 recubrimientos depositando con alambres disimiles de 140MXC + 530AS y 140MXC + 560AS. Los recubrimientos fueron caracterizados microestructuralmente mediante Difracción de rayos X, Microscopía óptica, Microscopía láser confocal y Microscopía electrónica de barrido. La evaluación de la resistencia al desgaste abrasivo se realizó mediante ensayo con arena seca y rueda de caucho (DSRW. Se encontró que la resistencia al desgaste depende entre otras de las

  16. Análisis experimental del torneado de alta velocidad del acero AISI 1045 // Experimental analysis of high speed turning of AISI 1045 steel gears

    Directory of Open Access Journals (Sweden)

    Luís Wilfredo Hernández‐González

    2012-01-01

    Full Text Available El objetivo de este trabajo es el estudio experimental de la evolución del desgaste del flanco de dosinsertos de carburo recubiertos y un cermet, durante el torneado en seco del acero AISI 1045 con 500 y600 m/min de velocidad de corte. Los resultados fueron comparados utilizando el análisis de varianza y deregresión. La investigación mostró un efecto significativo de la velocidad de corte y del tiempo demaquinado en el desgaste del flanco. El mejor desempeño fue para el carburo recubierto con tres capas,mientras que a elevada velocidad de corte el carburo con dos capas sufrió el mayor desgaste, lo cual sedebe a que cuando pierde sus recubrimientos el substrato del inserto queda desprotegido y el desgastecrece rápidamente por la extremas condiciones del mecanizado por alta velocidad. Además, se planteanrecomendaciones del tiempo de maquinado de los insertos dadas las condiciones de elaboración por altavelocidad.Palabras claves: torneado de alta velocidad, desgaste del flanco, acero AISI 1045, estudio experimental.__________________________________________________________________________AbstractThis work deals with the experimental study of the flank wear evolution of two coating carbide inserts and acermet insert during the dry turning of AISI 1045 steel with 500 and 600 m/min cutting speed. The resultswere compared using the variance and regression analysis. The investigation showed a significant effectof cutting speed and machining time on the flank wear in high speed machining. The three coating layersinsert showed the best performance while the two layers insert had the worst behaviour of the cutting toolwear at high cutting speed, this is because once the coating film is peeled off, the substrate of the insertbecomes uncovered and the wear grows rapidly due to the extreme machining conditions for high speed.Besides, the machining time recommendations of inserts for the cutting conditions at high speed areexposed.Key words: high

  17. The effect of surface nanocrystallization on plasma nitriding behaviour of AISI 4140 steel

    International Nuclear Information System (INIS)

    Li Yang; Wang Liang; Zhang Dandan; Shen Lie

    2010-01-01

    A plastic deformation surface layer with nanocrystalline grains was produced on AISI 4140 steel by means of surface mechanical attrition treatment (SMAT). Plasma nitriding of SMAT and un-SMAT AISI 4140 steel was carried out by a low-frequency pulse excited plasma unit. A series of nitriding experiments has been conducted at temperatures ranging from 380 to 500 deg. C for 8 h in an NH 3 gas. The samples were characterized using X-ray diffraction, scanning electron microscopy, optical microscopy and Vickers microhardness tester. The results showed that a much thicker compound layer with higher hardness was obtained for the SMAT samples when compared with un-SMAT samples after nitriding at the low temperature. In particular, plasma nitriding SMAT AISI 4140 steel at 380 deg. C for 8 h can produced a compound layer of 2.5 μm thickness with very high hardness on the surface, which is similar to un-SMAT samples were plasma nitrided at approximately 430 deg. C within the same time.

  18. The effect of surface nanocrystallization on plasma nitriding behaviour of AISI 4140 steel

    Science.gov (United States)

    Li, Yang; Wang, Liang; Zhang, Dandan; Shen, Lie

    2010-11-01

    A plastic deformation surface layer with nanocrystalline grains was produced on AISI 4140 steel by means of surface mechanical attrition treatment (SMAT). Plasma nitriding of SMAT and un-SMAT AISI 4140 steel was carried out by a low-frequency pulse excited plasma unit. A series of nitriding experiments has been conducted at temperatures ranging from 380 to 500 °C for 8 h in an NH 3 gas. The samples were characterized using X-ray diffraction, scanning electron microscopy, optical microscopy and Vickers microhardness tester. The results showed that a much thicker compound layer with higher hardness was obtained for the SMAT samples when compared with un-SMAT samples after nitriding at the low temperature. In particular, plasma nitriding SMAT AISI 4140 steel at 380 °C for 8 h can produced a compound layer of 2.5 μm thickness with very high hardness on the surface, which is similar to un-SMAT samples were plasma nitrided at approximately 430 °C within the same time.

  19. Comparative evaluation of laser-assisted micro-milling for AISI 316, AISI 422, TI-6AL-4V and Inconel 718 in a side-cutting configuration

    International Nuclear Information System (INIS)

    Shelton, Jonathan A; Shin, Yung C

    2010-01-01

    This paper is focused on numerical modeling and experimental evaluation of laser-assisted micro-milling (LAMM). An experimental setup consisting of a 25 W CO 2 laser, three-axis CNC linear stages and a high-speed spindle was used to implement the LAMM process. Micro-endmills between 100 and 300 µm in diameter were used to perform side-cutting operations with and without laser preheat on four materials: AISI 316, AISI 422, Ti-6Al-4V and Inconel 718. A three-dimensional transient finite-volume-based thermal model was used to analytically predict appropriate process parameters on the basis of material-removal temperatures. The effects of LAMM on the machined surface finish, edge burrs, tool wear and workpiece microstructure were evaluated experimentally.

  20. Texture evolution in thin-sheets on AISI 301 metastable stainless steel under dynamic loading

    Energy Technology Data Exchange (ETDEWEB)

    Kim, K.Y. [Posco Steels, Pohan, South Korea (Korea, Republic of); Kozaczek, K. [Oak Ridge National Lab., TN (United States); Kulkarni, S.M. [TRW Vehicle Safety Systems, Mesa, AZ (United States); Bastias, P.C.; Hahn, G.T. [Vanderbilt Univ., Nashville, TN (United States)

    1995-05-08

    The evolution of texture in thin sheets of metastable austenitic stainless steel AISI 301 is affected by external conditions such as loading rate and temperature, by inhomogeneous deformation phenomena such as twinning and shear band formation, and by the concurent strain induced phase transformation of the retained austenitc ({gamma}) into martensite ({alpha}). The present paper describes texture measurements on different gauges of AISI 301 prior and after uniaxial stretching under different conditions.

  1. Modeling and Investigation of the Wear Resistance of Salt Bath Nitrided Aisi 4140 via ANN

    Science.gov (United States)

    Ekinci, Şerafettin; Akdemir, Ahmet; Kahramanli, Humar

    2013-05-01

    Nitriding is usually used to improve the surface properties of steel materials. In this way, the wear resistance of steels is improved. We conducted a series of studies in order to investigate the microstructural, mechanical and tribological properties of salt bath nitrided AISI 4140 steel. The present study has two parts. For the first phase, the tribological behavior of the AISI 4140 steel which was nitrided in sulfinuz salt bath (SBN) was compared to the behavior of the same steel which was untreated. After surface characterization using metallography, microhardness and sliding wear tests were performed on a block-on-cylinder machine in which carbonized AISI 52100 steel discs were used as the counter face. For the examined AISI 4140 steel samples with and without surface treatment, the evolution of both the friction coefficient and of the wear behavior were determined under various loads, at different sliding velocities and a total sliding distance of 1000 m. The test results showed that wear resistance increased with the nitriding process, friction coefficient decreased due to the sulfur in salt bath and friction coefficient depended systematically on surface hardness. For the second part of this study, four artificial neural network (ANN) models were designed to predict the weight loss and friction coefficient of the nitrided and unnitrided AISI 4140 steel. Load, velocity and sliding distance were used as input. Back-propagation algorithm was chosen for training the ANN. Statistical measurements of R2, MAE and RMSE were employed to evaluate the success of the systems. The results showed that all the systems produced successful results.

  2. Magnetic Barkhausen emission in lightly deformed AISI 1070 steel

    Energy Technology Data Exchange (ETDEWEB)

    Capo Sanchez, J., E-mail: jcapo@cnt.uo.edu.cu [Departamento de Fisica, Facultad de Ciencias Naturales, Universidad de Oriente, Av. Patricio Lumumba s/n, 90500 Santiago de Cuba (Cuba); Campos, M.F. de [EEIMVR-Universidade Federal Fluminense, Av. dos Trabalhadores 420, Vila Santa Cecilia, 27255-125 Volta Redonda, RJ (Brazil); Padovese, L.R. [Departamento de Engenharia Mecanica, Escola Politecnica, Universidade de Sao Paulo, Av. Prof. Mello Moraes, 2231, 05508-900 Sao Paulo (Brazil)

    2012-01-15

    The Magnetic Barkhausen Noise (MBN) technique can evaluate both micro- and macro-residual stresses, and provides indication about the relevance of contribution of these different stress components. MBN measurements were performed in AISI 1070 steel sheet samples, where different strains were applied. The Barkhausen emission is also analyzed when two different sheets, deformed and non-deformed, are evaluated together. This study is useful to understand the effect of a deformed region near the surface on MBN. The low permeability of the deformed region affects MBN, and if the deformed region is below the surface the magnetic Barkhausen signal increases. - Highlights: > Evaluated residual stresses by the magnetic Barkhausen technique. > Indication about the relevance of micro-and macro-stress components. > Magnetic Barkhausen measurements were carried out in AISI 1070 steel sheet samples. > Two different sheets, deformed and non-deformed, are evaluated together. > Magnetic Barkhausen signal increases when deformed region is below the surface.

  3. Weldability of AISI 304 to copper by friction welding

    Energy Technology Data Exchange (ETDEWEB)

    Kirik, Ihsan [Batman Univ. (Turkey); Balalan, Zulkuf [Firat Univ., Elazig (Turkey)

    2013-06-01

    Friction welding is a solid-state welding method, which can join different materials smoothly and is excessively used in manufacturing industry. Friction welding method is commonly used in welding applications of especially cylindrical components, pipes and materials with different properties, for which other welding methods remain incapable. AISI 304 stainless steel and a copper alloy of 99.6 % purity were used in this study. This couple was welded in the friction welding machine. After the welding process, samples were analyzed macroscopically and microscopically, and their microhardness was measured. Tensile test was used to determine the bond strength of materials that were joined using the friction welding method. At the end of the study, it was observed that AISI 304 stainless steel and copper could be welded smoothly using the friction welding method and the bond strength is close to the tensile strength of copper. (orig.)

  4. Effect of mechanical activation on jell boronizing treatment of the AISI 4140

    International Nuclear Information System (INIS)

    Yılmaz, S.O.; Karataş, S.

    2013-01-01

    The article presents the effect of mechanical activation on the growth kinetics of boride layer of boronized AISI 4140 steel. The samples were boronized by ferroboron + (SiO 2 –Na 2 O) powders for 873–1173 K temperature and 2, 4, 6 and 8 h times, respectively. The morphology and types of borides formed on the surface of AISI 4140 steel substrate were analyzed. Layer growth kinetics were analyzed by measuring the extent of penetration of FeB and Fe 2 B sublayers as function of treatment time and temperature in the range of 873–1173 K. High diffusivity was obtained by creating a large number of defects through mechanical activation in the form of nanometer sized crystalline particles through the repeated fracturing and cold-welding of the powder particles, and a depth of 100 μm was found in the specimen borided by the 2 h MA powders, for 4 h and 1073 K, where 2000–2350 HV were measured. Consequently, the application conditions of boronizing were improved by usage of mechanical activation. The preferred Fe 2 B boride without FeB could be formed in the boride layer under 973 K boronizing temperature by mechanically activated by ferroboron + sodium silicate powder mixture due to the decrease of the activation energy.

  5. Effect of mechanical activation on jell boronizing treatment of the AISI 4140

    Energy Technology Data Exchange (ETDEWEB)

    Yılmaz, S.O., E-mail: osyilmaz@firat.edu.tr [F.U. Engineering Faculty, Metallurgical and Material Science, 23119 Elazığ (Turkey); Karataş, S. [F.U. Engineering Faculty, Metallurgical and Material Science, 23119 Elazığ (Turkey)

    2013-06-15

    The article presents the effect of mechanical activation on the growth kinetics of boride layer of boronized AISI 4140 steel. The samples were boronized by ferroboron + (SiO{sub 2}–Na{sub 2}O) powders for 873–1173 K temperature and 2, 4, 6 and 8 h times, respectively. The morphology and types of borides formed on the surface of AISI 4140 steel substrate were analyzed. Layer growth kinetics were analyzed by measuring the extent of penetration of FeB and Fe{sub 2}B sublayers as function of treatment time and temperature in the range of 873–1173 K. High diffusivity was obtained by creating a large number of defects through mechanical activation in the form of nanometer sized crystalline particles through the repeated fracturing and cold-welding of the powder particles, and a depth of 100 μm was found in the specimen borided by the 2 h MA powders, for 4 h and 1073 K, where 2000–2350 HV were measured. Consequently, the application conditions of boronizing were improved by usage of mechanical activation. The preferred Fe{sub 2}B boride without FeB could be formed in the boride layer under 973 K boronizing temperature by mechanically activated by ferroboron + sodium silicate powder mixture due to the decrease of the activation energy.

  6. Microstructural Evolutions During Reversion Annealing of Cold-Rolled AISI 316 Austenitic Stainless Steel

    Science.gov (United States)

    Naghizadeh, Meysam; Mirzadeh, Hamed

    2018-06-01

    Microstructural evolutions during reversion annealing of a plastically deformed AISI 316 stainless steel were investigated and three distinct stages were identified: the reversion of strain-induced martensite to austenite, the primary recrystallization of the retained austenite, and the grain growth process. It was found that the slow kinetics of recrystallization at lower annealing temperatures inhibit the formation of an equiaxed microstructure and might effectively impair the usefulness of this thermomechanical treatment for the objective of grain refinement. By comparing the behavior of AISI 316 and 304 alloys, it was found that the mentioned slow kinetics is related to the retardation effect of solute Mo in the former alloy. At high reversion annealing temperature, however, an equiaxed austenitic microstructure was achieved quickly in AISI 316 stainless steel due to the temperature dependency of retardation effect of molybdenum, which allowed the process of recrystallization to happen easily. Conclusively, this work can shed some light on the issues of this efficient grain refining approach for microstructural control of austenitic stainless steels.

  7. The effect of surface nanocrystallization on plasma nitriding behaviour of AISI 4140 steel

    Energy Technology Data Exchange (ETDEWEB)

    Li Yang [Department of Materials Science and Engineering, Dalian Maritime University, Institute of Metals and Technology, 1 Linghai Street, Dalian 116026 (China); Wang Liang, E-mail: wlimt@yahoo.com [Department of Materials Science and Engineering, Dalian Maritime University, Institute of Metals and Technology, 1 Linghai Street, Dalian 116026 (China); Zhang Dandan; Shen Lie [Department of Materials Science and Engineering, Dalian Maritime University, Institute of Metals and Technology, 1 Linghai Street, Dalian 116026 (China)

    2010-11-15

    A plastic deformation surface layer with nanocrystalline grains was produced on AISI 4140 steel by means of surface mechanical attrition treatment (SMAT). Plasma nitriding of SMAT and un-SMAT AISI 4140 steel was carried out by a low-frequency pulse excited plasma unit. A series of nitriding experiments has been conducted at temperatures ranging from 380 to 500 deg. C for 8 h in an NH{sub 3} gas. The samples were characterized using X-ray diffraction, scanning electron microscopy, optical microscopy and Vickers microhardness tester. The results showed that a much thicker compound layer with higher hardness was obtained for the SMAT samples when compared with un-SMAT samples after nitriding at the low temperature. In particular, plasma nitriding SMAT AISI 4140 steel at 380 deg. C for 8 h can produced a compound layer of 2.5 {mu}m thickness with very high hardness on the surface, which is similar to un-SMAT samples were plasma nitrided at approximately 430 deg. C within the same time.

  8. Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

    Science.gov (United States)

    Hartwig, A.; Decker, M.; Klein, O.; Karl, H.

    2015-12-01

    The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO2 implanted AISI 304 - examined for different implantation and annealing parameters - is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 1016 cm-2 (Ti+) and 1 × 1017 cm-2 (O+) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 1015 cm-2 (Ti+) and 1 × 1016 cm-2 (O+). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO2 inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

  9. Evaluation of structural behaviour and corrosion resistant of austenitic AISI 304 and duplex AISI 2304 stainless steel reinforcements embedded in ordinary Portland cement mortars; Evaluacion del comportamiento estructural y de resistencia a la corrosion de armaduras de acero inoxidable austenitico AISI 304 y duplex AISI 2304 embebidas en morteros de cemento Portland

    Energy Technology Data Exchange (ETDEWEB)

    Medina, E.; Cobo, A.; Bastidas, D. M.

    2012-07-01

    The mechanical and structural behaviour of two stainless steels reinforcements, with grades austenitic EN 1.4301 (AISI 304) and duplex EN 1.4362 (AISI 2304) have been studied, and compared with the conventional carbon steel B500SD rebar. The study was conducted at three levels: at rebar level, at section level and at structural element level. The different mechanical properties of stainless steel directly influence the behaviour at section level and structural element level. The study of the corrosion behaviour of the two stainless steels has been performed by electrochemical measurements, monitoring the corrosion potential and the lineal polarization resistance (LPR), of reinforcements embedded in ordinary Portland cement (OPC) mortar specimens contaminated with different amount of chloride over one year time exposure. Both stainless steels specimens embedded in OPC mortar remain in the passive state for all the chloride concentration range studied after one year exposure. (Author) 26 refs.

  10. The Effects of Shallow Cryogenic Process On The Mechanical Properties of AISI 4140 Steel

    Directory of Open Access Journals (Sweden)

    Eşref KIZILKAYA

    2018-03-01

    Full Text Available In this study, shallow cryogenic treatments were carried out for various holding time to AISI 4140 steel and the effects of heat treatment parameters on wear behavior, impact strength and tensile strength were investigated. Three different holding times were used for cryogenic heat treatments. After the cryogenic process, single tempering was applied. In addition, the abrasion tests were carried out at three different forces (5N, 10N and 15N at a constant slip speed (3.16 m / s and at three different slip distances (95 m, 190 m, 285 m. It has been determined that the shallow cryogenic process parameters significantly influence the mechanical properties of the AISI 4140 steel as a result of experimental studies., Low heat treatment times in cryogenic heat treatment have been found to have a positive effect on many mechanical properties, especially wear. The mechanical properties of the AISI 4140 steel can be optimized by controlling the shallow cryogenic heat treatment parameters.

  11. Effect of the purging gas on properties of Ti stabilized AISI 321 stainless steel TIG welds

    Energy Technology Data Exchange (ETDEWEB)

    Taban, Emel; Kaluc, Erdinc; Aykan, T. Serkan [Kocaeli Univ. (Turkey). Dept. of Mechanical Engineering

    2014-07-01

    Gas purging is necessary to provide a high quality of stainless steel pipe welding in order to prevent oxidation of the weld zone inside the pipe. AISI 321 stabilized austenitic stainless steel pipes commonly preferred in refinery applications have been welded by the TIG welding process both with and without the use of purging gas. As purging gases, Ar, N{sub 2}, Ar + N{sub 2} and N{sub 2} + 10% H{sub 2} were used, respectively. The aim of this investigation is to detect the effect of purging gas on the weld joint properties such as microstructure, corrosion, strength and impact toughness. Macro sections and microstructures of the welds were investigated. Chemical composition analysis to obtain the nitrogen, oxygen and hydrogen content of the weld root was done by Leco analysis. Ferrite content of the beads including root and cap passes were measured by a ferritscope. Vickers hardness (HV10) values were obtained. Intergranular and pitting corrosion tests were applied to determine the corrosion resistance of all welds. Type of the purging gas affected pitting corrosion properties as well as the ferrite content and nitrogen, oxygen and hydrogen contents at the roots of the welds. Any hot cracking problems are not predicted as the weld still solidifies with ferrite in the primary phase as confirmed by microstructural and ferrite content analysis. Mechanical testing showed no significant change according to the purge gas. AISI 321 steel and 347 consumable compositions would permit use of nitrogen rich gases for root shielding without a risk of hot cracking.

  12. Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding

    Science.gov (United States)

    2013-05-01

    H.K.D.H. Bhadeshia, A Model for the Microstruc- ture of Some Advanced Bainitic Steels , Mater. Trans., 1991, 32, p 689–696 19. G.J. Davies and J.G. Garland...REPORT Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding 14. ABSTRACT 16. SECURITY...Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding Report Title ABSTRACT A fully coupled (two-way

  13. Effects of a laser surface processing induced heat-affected zone on the fatigue behavior of AISI 4340 steel

    International Nuclear Information System (INIS)

    McDaniels, R.L.; White, S.A.; Liaw, K.; Chen, L.; McCay, M.H.; Liaw, P.K.

    2008-01-01

    The effects of the heat-affected zone (HAZ) in AISI 4340 steel created by laser-surface alloying (LSA) on high-cycle fatigue behavior have been investigated. This research was performed by producing several lots of laser-processed AISI 4340 steel using different laser processing parameters, and then subjecting the samples to high-cycle fatigue and Knoop microindentation hardness studies. Samples of tested material from each lot were examined using scanning-electron microscopy (SEM) in order to establish the effects of laser processing on the microstructure of the fatigue-tested AISI 4340 steel. When these three techniques, microindentation hardness testing, high-cycle fatigue testing, and SEM, are combined, a mechanistic understanding of the effect of the HAZ on the fatigue behavior of this alloy might be gained. It was found that the HAZ did not appear to have an adverse effect on the high-cycle fatigue behavior of LSA-processed AISI 4340 steel

  14. Study of Surface Wear and Damage Induced by Dry Sliding of Tempered AISI 4140 Steel against Hardened AISI 1055 Steel

    Directory of Open Access Journals (Sweden)

    A. Elhadi

    2016-12-01

    Full Text Available In industry, the sliding mechanical systems are subject to friction and wear phenomena. These phenomena can be the origin of a reduction of the efficiency of the mechanical system even to be responsible for its incapacity. Generally, the materials of the parts which are moving relative (tribological couple of these systems are low alloy steels and carbon steels, thanks to their good mechanical and tribological properties. The present work aimed to study, the surface wear and damage induced by dry sliding of hard carbon steel AISI 1055 (disc against tempered low alloy steel AISI 4140 (pin with different hardness and applied loads was investigated. The results revealed that the interaction between the applied load and pin hardness result in complex thermo-mechanical behaviour of the worn surfaces. When a lower hardness pin is used, the main wear mechanisms observed on the discs were abrasion, adhesion, and oxidation. When a higher hardness pin is used, the wear of the discs is governed by delamination, oxidation, and plastic deformation. In particular, third-body wear occurs at high applied load resulting in higher wear rate of high hardness pins compared to low hardness pins.

  15. Evaluation of structural behaviour and corrosion resistant of austenitic AISI 304 and duplex AISI 2304 stainless steel reinforcements embedded in ordinary Portland cement mortars

    International Nuclear Information System (INIS)

    Medina, E.; Cobo, A.; Bastidas, D. M.

    2012-01-01

    The mechanical and structural behaviour of two stainless steels reinforcements, with grades austenitic EN 1.4301 (AISI 304) and duplex EN 1.4362 (AISI 2304) have been studied, and compared with the conventional carbon steel B500SD rebar. The study was conducted at three levels: at rebar level, at section level and at structural element level. The different mechanical properties of stainless steel directly influence the behaviour at section level and structural element level. The study of the corrosion behaviour of the two stainless steels has been performed by electrochemical measurements, monitoring the corrosion potential and the lineal polarization resistance (LPR), of reinforcements embedded in ordinary Portland cement (OPC) mortar specimens contaminated with different amount of chloride over one year time exposure. Both stainless steels specimens embedded in OPC mortar remain in the passive state for all the chloride concentration range studied after one year exposure. (Author) 26 refs.

  16. Sub-surface Fatigue Crack Growth at Alumina Inclusions in AISI 52100 Roller Bearings

    DEFF Research Database (Denmark)

    Cerullo, Michele

    2014-01-01

    Sub-surface fatigue crack growth at non metallic inclusions is studied in AISI 52100 bearing steel under typical rolling contact loads. A first 2D plane strain finite element analysis is carried out to compute the stress history in the innner race at a characteristic depth, where the Dang Van...... damage factor is highest. Subsequently the stress history is imposed as boundary conditions in a periodic unit cell model, where an alumina inclusion is embedded in a AISI 52100 matrix. Cracks are assumed to grow radially from the inclusion under cyclic loading. The growth is predicted by means...

  17. Comparing creep in two stainless steels AISI 316

    International Nuclear Information System (INIS)

    Silveira, T.L. da; Monteiro, S.N.

    1976-07-01

    Two AISI 316 stainless steels, one of Brazilian fabrication (Villares), the other of foreign fabrication (Uddeholm) were submitted to creep tests with temperature ranging from 600 to 800 0 C. Some important differences in the mechanical behaviour of the two steels are pointed out. These differences are due to the particular thermomechanical history of the materials under consideration. (Author) [pt

  18. Study on tempering behaviour of AISI 410 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Chakraborty, Gopa, E-mail: gopa_mjs@igcar.gov.in [Metallurgy & Materials Group, Indira Gandhi Center for Atomic Research, Kalpakkam 603102 (India); Das, C.R.; Albert, S.K.; Bhaduri, A.K.; Thomas Paul, V. [Metallurgy & Materials Group, Indira Gandhi Center for Atomic Research, Kalpakkam 603102 (India); Panneerselvam, G. [Chemistry Group, Indira Gandhi Center for Atomic Research, Kalpakkam 603102 (India); Dasgupta, Arup [Metallurgy & Materials Group, Indira Gandhi Center for Atomic Research, Kalpakkam 603102 (India)

    2015-02-15

    Martensitic stainless steels find extensive applications due to their optimum combination of strength, hardness and wear-resistance in tempered condition. However, this class of steels is susceptible to embrittlement during tempering if it is carried out in a specific temperature range resulting in significant reduction in toughness. Embrittlement of as-normalised AISI 410 martensitic stainless steel, subjected to tempering treatment in the temperature range of 673–923 K was studied using Charpy impact tests followed by metallurgical investigations using field emission scanning electron and transmission electron microscopes. Carbides precipitated during tempering were extracted by electrochemical dissolution of the matrix and identified by X-ray diffraction. Studies indicated that temper embrittlement is highest when the steel is tempered at 823 K. Mostly iron rich carbides are present in the steel subjected to tempering at low temperatures of around 723 K, whereas chromium rich carbides (M{sub 23}C{sub 6}) dominate precipitation at high temperature tempering. The range 773–823 K is the transition temperature range for the precipitates, with both Fe{sub 2}C and M{sub 23}C{sub 6} types of carbides coexisting in the material. The nucleation of Fe{sub 2}C within the martensite lath, during low temperature tempering, has a definite role in the embrittlement of this steel. Embrittlement is not observed at high temperature tempering because of precipitation of M{sub 23}C{sub 6} carbides, instead of Fe{sub 2}C, preferentially along the lath and prior austenite boundaries. Segregation of S and P, which is widely reported as one of the causes for temper embrittlement, could not be detected in the material even through Auger electron spectroscopy studies. - Highlights: • Tempering behaviour of AISI 410 steel is studied within 673–923 K temperature range. • Temperature regime of maximum embrittlement is identified as 773–848 K. • Results show that type of

  19. Determinación de tensiones por rayos x del acero AISI 1045 deformado por rodillo // Determination of stress for x‐ray of the steel AISI 1045 deformed for roller

    Directory of Open Access Journals (Sweden)

    Tomás Fernández‐Columbié

    2012-01-01

    Full Text Available El objetivo del trabajo es realizar el análisis de las tensiones a muestras de acero AISI 1045 endurecidasen frío por rodillo. Con empleo del método de Willianson–Hall se determinó las macro ymicrodeformaciones; la deformación reticular del parámetro de red; el tamaño de las cristalitas; losesfuerzos en la red cristalina y la reducción del tamaño promedio de los granos, lo que permitió establecerlos mecanismos de endurecimiento del acero AISI 1045, deformado por rodadura. Fueron medidos yanalizados diferentes puntos teniendo en cuenta los índices de Miller para la fase ferrítica del acero. Losmodelos lineales obtenidos, son estadísticamente significativos, que muestran una tendencia creciente delas propiedades mecánicas y metalúrgicas, según se incrementan las variables independientes delproceso de experimentación.Palabras claves: rodillo, rodadura, deformación plástica.__________________________________________________________________AbstractThe objective of the paper is to carry out the analysis from the tensions to steel samples AISI 1045hardened cold for roller. With employment of the method of Willianson-Hall was determined the macro andmicro deformations; the reticular deformation of the net parameter; the size of the crystallites; the efforts inthe crystalline net and the reduction of the size average of the grains, what allowed to establish themechanisms of hardening of the steel AISI 1045, deformed by rolling. They were measured and analyzeddifferent points keeping in mind the indexes of Miller for the phase ferrite of the steel. The obtained linealmodels, they are statistically significant that they show a growing tendency of the mechanical estates andmetallurgical, as the independent variables of the experimentation process are increased.Key words: roller, rolling, plastic deformation.

  20. Modifications on the behaviour of AISI 304 stainless steel submitted to creep caused by intermediate treatment of annealing

    International Nuclear Information System (INIS)

    Barreto, L.F.P.; Monteiro, S.N.

    1982-01-01

    Type AISI 304 austenitic stainless steel samples which have been previously creep deformed at 750 0 C, were annealed at 1100 0 C. The effects of this heat treatment in the mechanical behavior of this material when retested in creep were investigated. The results were analysed by taking into account the structural modifications observed and the controlling mechanisms which operate during the deformation and fracture occurring in the creep process. (Author) [pt

  1. Ultrasonic evaluation of friction stud welded AA 6063/AISI 1030 steel joints

    International Nuclear Information System (INIS)

    Hynes, N. Rajesh Jesudoss; Nagaraj, P.; Sujana, J. Angela Jennifa

    2014-01-01

    Highlights: • Friction stud welding of AA 6063 and AISI 1030 was done successfully. • Ultrasonic evaluation of interfacial properties. • EDX analysis confirms intermetallic compound (FeAl) in the interfacial region. - Abstract: Friction stud welding is a promising technique in many applications related to oil and gas industries. It is used to attach grating to offshore oil platforms in areas where arc welding is not permitted because of the risk of causing a fire or explosion. Attachment of anodes inside seawater discharge pipelines in a gas processing plant is performed by this process. This solid state joining process permits metal combinations such as welding of aluminum studs to steel which would be problematic with arc welding because of the formation of thick and brittle inter-metallic compounds. In the present work, AA 6063 is joined to AISI 1030 steel using friction stud welding machine. Properties that are of interest to manufacturing applications such as Young’s modulus, longitudinal velocity, bulk modulus and shear modulus are evaluated by means of an ultrasonic flaw detector. At the interface of the joint, there is an increase of 4.4%, 1.8%, 1.15% and 4.42% is observed for the properties Young’s modulus, longitudinal velocity, bulk modulus and shear modulus respectively. This is due to the formation of intermetallic compound and increase in hardness at the interfacial region. Energy Dispersive X-ray analysis confirms the presence of FeAl as the intermetallic compound. Scanning Electron Microscope evaluation shows the presence of an unbound zone at the center of the inner region which is due to the minimum rotational speed and low axial load experienced at that point. In the unbound zone, there is an incomplete bond between dissimilar metals and it is detrimental to joint strength. Optimum value of friction time and usage of pure aluminum interlayer during the friction stud welding process hinders the formation of unbound zone and enhances the

  2. The effects of induction hardening on wear properties of AISI 4140 steel in dry sliding conditions

    International Nuclear Information System (INIS)

    Totik, Y.; Sadeler, R.; Altun, H.; Gavgali, M.

    2002-01-01

    Wear behaviour of induction hardened AISI 4140 steel was evaluated under dry sliding conditions. Specimens were induction hardened at 1000 Hz for 6, 10, 14, 18, 27 s, respectively, in the inductor which was a three-turn coil with a coupling distance of 2.8 mm. Normalised and induction hardened specimens were fully characterised before and after the wear testing using hardness, profilometer, scanning electron microscopy and X-ray diffraction. The wear tests using a pin-on-disc machine showed that the induction hardening treatments improved the wear behaviour of AISI 4140 steel specimens compared to normalised AISI 4140 steel as a result of residual stresses and hardened surfaces. The wear coefficients in normalised specimens are greater than that in the induction hardened samples. The lowest coefficient of the friction was obtained in specimens induction-hardened at 875 deg. C for 27 s

  3. The effects of induction hardening on wear properties of AISI 4140 steel in dry sliding conditions

    Energy Technology Data Exchange (ETDEWEB)

    Totik, Y.; Sadeler, R.; Altun, H.; Gavgali, M

    2002-02-15

    Wear behaviour of induction hardened AISI 4140 steel was evaluated under dry sliding conditions. Specimens were induction hardened at 1000 Hz for 6, 10, 14, 18, 27 s, respectively, in the inductor which was a three-turn coil with a coupling distance of 2.8 mm. Normalised and induction hardened specimens were fully characterised before and after the wear testing using hardness, profilometer, scanning electron microscopy and X-ray diffraction. The wear tests using a pin-on-disc machine showed that the induction hardening treatments improved the wear behaviour of AISI 4140 steel specimens compared to normalised AISI 4140 steel as a result of residual stresses and hardened surfaces. The wear coefficients in normalised specimens are greater than that in the induction hardened samples. The lowest coefficient of the friction was obtained in specimens induction-hardened at 875 deg. C for 27 s.

  4. Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

    International Nuclear Information System (INIS)

    Hartwig, A.; Decker, M.; Klein, O.; Karl, H.

    2015-01-01

    The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO 2 implanted AISI 304 – examined for different implantation and annealing parameters – is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 10 16 cm −2 (Ti + ) and 1 × 10 17 cm −2 (O + ) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 10 15 cm −2 (Ti + ) and 1 × 10 16 cm −2 (O + ). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO 2 inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

  5. Metallographic observations of AISI 304 - copper dissimular joints

    International Nuclear Information System (INIS)

    Medeiros, R.C. de; Carvalho Perdigao, S. de

    1982-01-01

    The current work informs on the SMAW dissimilar joints embrittled by molten Copper. Bead on plate of that metal were deposited on four different base metals to evaluate the phenomena. Conventional and non conventional welding methods were employed to obtain dissimilar joints of AISI 304-Cu. The latter were observed metallographically. These results are to be complemented by mechanical testing actually being performed. (Author) [pt

  6. Estimating the Contact Endurance of the AISI 321 Stainless Steel Under Contact Gigacycle Fatigue Tests

    Science.gov (United States)

    Savrai, R. A.; Makarov, A. V.; Osintseva, A. L.; Malygina, I. Yu.

    2018-02-01

    Mechanical testing of the AISI 321 corrosion resistant austenitic steel for contact gigacycle fatigue has been conducted with the application of a new method of contact fatigue testing with ultrasonic frequency of loading according to a pulsing impact "plane-to-plane" contact scheme. It has been found that the contact endurance (the ability to resist the fatigue spalling) of the AISI 321 steel under contact gigacycle fatigue loading is determined by its plasticity margin and the possibility of additional hardening under contact loading. It is demonstrated that the appearance of localized deep and long areas of spalling on a material surface can serve as a qualitative characteristic for the loss of the fatigue strength of the AISI 321 steel under impact contact fatigue loading. The value of surface microhardness measured within contact spots and the maximum depth of contact damages in the peripheral zone of contact spots can serve as quantitative criteria for that purpose.

  7. Effect of temperature and pressure on wear properties of ion nitrided AISI 316 and 409 stainless steels

    International Nuclear Information System (INIS)

    Fernandes, Frederico Augusto Pires; Heck, Stenio Cristaldo; Pereira, Ricardo Gomes; Casteletti, Luiz Carlos; Nascente, Pedro Augusto de Paula

    2010-01-01

    Stainless steels are widely used in chemical and other industries due to their corrosion resistance property. However, because of their low hardness and wear properties, their applications are limited. Many attempts have been made to increase the surface hardness of these materials by using plasma techniques. Plasma nitriding is distinguished by its effectiveness, and for presenting a relatively low cost and being a clean process, producing hard surface layers on stainless steels. Aiming to verify the influence of the temperature and pressure on the modified resultant layers, samples of AISI 316 and 409 stainless steels were plasma nitrided in two different temperatures (450 and 500°C) and pressures of 400, 500, and 600Pa for 5h. After the nitriding treatment, the layers were analyzed by means of optical microscopy and wear tests. Wear tests were conducted in a fixed-ball micro-wear machine without lubrication. After the plasma nitriding treatment on AISI 316 and 409 samples, homogeneous and continuous layers were produced and their thicknesses increased as the temperature increased, and as the pressure decreased. The nitriding treatment on the AISI 316 steel sample resulted on the formation of expanded austenite layers at 450°C, and chromium nitrides (CrN and Cr_2N) phases at 500°C. The nitriding treatment on AISI 409 sample yielded the formation of similar layers for both treatment temperatures; these layers constituted mainly by chromium (Cr_2N) and iron (Fe_2N, Fe3_N, and Fe_4N) nitrides. After the nitriding treatment, the AISI 316 steel sample presented higher wear resistance for lower temperature and pressure values. The increase on layer fragility, for higher temperature and pressure values can be responsible for this inverse tendency. The wear resistance of the nitrided AISI 409 sample followed a logic tendency: the harder the layer the better the performance, i.e. the performance was improved with the increase in both the temperature and pressure

  8. Microstructure and mechanical properties of Ti/TiN film coated on AISI 304 stainless steel

    International Nuclear Information System (INIS)

    Park, Ji Yoon; Kim, Kwan Hyu; Choe, Han Cheol

    1999-01-01

    The microstructure and mechanical properties of Ti/TiN film coated on AISI 304 stainless steels have been studied. AISI 304 stainless steels containing 0.1∼1.0 wt% Ti were fabricated by using vacuum furnace and followed by solutionization treatment at 1050 .deg. C for 1hr. The specimens were coated by Ti and TiN with 1 μm and 2 μm thickness by electron-beam PVD method. The microstructure and phase analysis were carried out by using XRD, WDS and SEM. Mechanical properties such as hardness (micro-Vickers) and wear resistance were examined. Coated films showed fine columnar structure and some defects. Surface roughness increased in all specimens after TiN coating. XRD patterns showed that the TiN(111) peak was major in TiN single-layer and the other peaks were very weak, but TiN(220) and TiN(200) peaks were developed in Ti/TiN double-layer. The hardness of the coating film was higher in Ti/TiN double-layer than in TiN single-layer and not affected by the Ti content of substrate. Ti/TiN double-layer showed better wear resistance than TiN single-layer. The observed wear traces were sheared type in all coated specimens

  9. Magnetic Barkhausen emission for characterizing AISI 1045 steel plastically deformed

    Directory of Open Access Journals (Sweden)

    Gelaysi Moreno-Vega

    2018-04-01

    Full Text Available The aim of this work was to correlate parameters of the metallurgical structure such as size and reorganizing the grains, as well as the hardening capacity and the samples distortion of AISI 1045 steel plastically deformed by roll and then fractioned, with average values root means square RMS of a Barkhausen Emission. The analyzed samples were deformed by using forces of 500, 1500 and 2500 N, angular speed of 27, 54, and 110 r.p.m and tool advance of 0,075; 0,125 and 0,25 mm / rev. Then, they underwent a traction process using a CRITM DNS 200 machine, with a load of 200 kN. It was observed that the EMB signal presented an increasing performance in correspondence with the deformation decline and the increasing in tension and the hardness degree. The study of commercial steel AISI 1045 plastically deformed with roller and then pulled with EMB technique, allowed corroborating the potential of this technique as a non-destructive testing.

  10. Sintering, microstructure and properties of WC-AISI304 powder composites

    International Nuclear Information System (INIS)

    Marques, B.J.; Fernandes, C.M.; Senos, A.M.R.

    2013-01-01

    Highlights: ► Total replacement of Co binder by stainless steel AISI 304 in WC based composites. ► Processing conditions for WC–stainless steel composites. ► Mechanical behavior and oxidation resistance of WC–stainless steel composites. -- Abstract: Tungsten carbide–stainless steel (AISI 304) based composites were successfully prepared by powder metallurgy routes using vacuum sintering at a maximum temperature of 1500 °C. The effects of the binder amount (between 6 and 15 wt.%) on the phase composition, microstructure and mechanical properties, namely hardness and fracture toughness, were investigated. Appreciable amount of (M,W) 6 C up to 12 wt.% was detected, especially for the higher SS contents. However, a good compromise between toughness and hardness was observed. Besides that, improved oxidation resistance was noticed in WC–SS based composites compared with WC–Co composites. The results are discussed having in mind the correlation between chemical composition, phase composition, microstructure and mechanical behavior

  11. Low-temperature dependence of yielding in AISI 316 stainless steels

    International Nuclear Information System (INIS)

    Tobler, R.L.; Reed, R.P.

    1981-01-01

    Tensile tests at temperatures between 323 and 4 K were performed on one heat of AISI 316 austenitic stainless steel having the composition Fe-17.34Cr-12.17Ni-1.55Mn-2.16Mo-0.051C. The temperature dependences of the yield and flow strengths at plastic strain increments from 0.2 to 3.65% are analyzed. At the yield strain (0.2%), no body-centered cubic (bcc) martensite phase transformation is detected. At higher strains (approx.3.2 +- 0.6%), bcc martensite forms from the parent austenite phase at test temperatures below 190 K, but there are no discontinuities in the temperature dependence of flow strength. A review of data available for three heats of AISI 316 at temperatures between 973 and 4 K reveals that deviations from thermally activated plastic flow theory occur at temperatures below 175 K, apparently depending on heat-to-heat compositional variations. Grain size and magnetic transition effects on the yield strength are discussed

  12. Aspects of plasma cutting in AISI 321 stainless steel

    International Nuclear Information System (INIS)

    Souza Barros, I. de; Cardoso, P.E.

    1985-10-01

    The utilization of plasma cutting process in AISI 321 stainless steel heavy plates for fabricating nozzles for nuclear reactors was evaluated. The effect of current, electric potential and cutting speed are studied. The superficial irregularity and the microstructure of the zone affected by the cut were analyzed by measurements of roughness, optical metallography and microhardness. (E.G.) [pt

  13. Pitting Corrosion Susceptibility of AISI 301 Stainless Steel in ...

    African Journals Online (AJOL)

    The susceptibility of austenitic (AISI 301) stainless steel to pitting corrosion was evaluated in sodium chloride (NaCl) solutions - 0.1M, 0.2M, 0.3M, 0.5M and 0.7M and 1.0M. Tensile tests and microscopic examinations were performed on samples prepared from the steel after exposure in the various environments.

  14. Effect of temperature changes on swelling and creep of AISI 316

    International Nuclear Information System (INIS)

    Garner, F.A.; Gilbert, E.R.; Gelles, D.S.; Foster, J.P.

    1980-04-01

    A number of previous publications have shown that the swelling of cold-worked AISI 316 is quite sensitive to changes in temperature which occur during irradiation. In this report those data are expanded and reanalyzed to show that the concurrent irradiation creep is also quite sensitive to changes in irradiation temperature. An explanation is advanced to explain this behavior in terms of the sensitivity to temperture history of the radiation-induced microchemical evolution of this steel. In particular, the sensitivity to temperature history of the radiation-stabilized gamma prime phase is invoked to explain the enhanced creep and swelling behavior of AISI 316 components which experienced either gradual or abrupt decreases in temperature. The phase development observed in this steel in response to temperature changes during irradiation is also compared to the similar behavior found in aged specimens subjected to isothermal irradiation

  15. Preparation of high-performance ultrafine-grained AISI 304L stainless steel under high temperature and pressure

    Directory of Open Access Journals (Sweden)

    Peng Wang

    2016-08-01

    Full Text Available Bulk ultra-fine grained (UFG AISI 304L stainless steel with excellent mechanical properties was prepared by a high-temperature and high-pressure (HTHP method using nanocrystalline AISI 304L stainless steel powders obtained from ball milling. Samples were sintered in high-pressure conditions using the highest martensite content of AISI 304L stainless steel powders milled for 25 h. Analyses of phase composition and grain size were accomplished by X-ray diffraction and Rietveld refinement. By comparing the reverse martensite transformation under vacuum and HTHP treat, we consider that pressure can effectively promote the change in the process of transformation. Compared with the solid-solution-treated 304L, the hardness and yield strength of the samples sintered under HTHP are considerably higher. This method of preparation of UFG bulk stainless steel may be widely popularised and used to obtain UFG metallic materials with good comprehensive performance.

  16. Estimation of embrittlement during aging of AISI 316 stainless steel ...

    Indian Academy of Sciences (India)

    Unknown

    rical relation connecting the aging temperature, aging time and nitrogen ... strength, high tensile strength, are easy to fabricate and ... However, the ferrite is a metastable phase which ... 2. Experimental. 2.1 Materials. Nuclear grade AISI 316 stainless steel plates ( .... fore, it is desirable to develop empirical relations con-.

  17. Study of discordancy mobility in the AISI 304 steel

    International Nuclear Information System (INIS)

    Lima, L.F.C.P. de; Miranda, P.E.V. de; Monteiro, S.N.

    1987-01-01

    Internal Friction (IF), measurements were carried out in a type AISI 304 austenitic stainless steels at approximately 1HZ of frequency in the temperature interval from 120 to 573K. The IF spectra and the vibration frequency were obtained in samples were submitted to specific heat treatments. The results showed IF spectra with a well defined peak at 260K. The intensity dependes on the amount of plastic deformation previously introduced in the sample. Another broad peak was detected between 300 and 400K. Both peaks could only be detected after plastic deformation in uniaxial tension or torsion. In torsionably deformed samples at liquid nitrogen temperature, 77 K, the IF spectrum is observed only after linear annealing at 400K. This apparently results from a high damping due to a possible phase transformation which occurs around room temperature. The broad peak at higher temperature is sensitive to recovery induced by linear annealings. (Author) [pt

  18. Swelling of AISI 304L in response to simultaneous variations in stress and displacement rate

    International Nuclear Information System (INIS)

    Porter, D.L.; Garner, F.A.

    1984-01-01

    The duration of the transient regime of neutron-induced swelling in annealed AISI 304L at 400 0 C is sensitive to both stress and displacement rate variations. The simultaneous application of both variables exerts a synergistic effect on the transient regime. The duration of this regime cannot be reduced below a required intrinsic exposure of approx. 10 dpa, however, which has been found to be characteristic of all Fe-Ni-Cr austenitic alloys. This is four times larger than that currently assumed in the stress-affected swelling equation for 20% cold-worked AISI 316

  19. Microstructural characterization of an AISI-SAE 4140 steel without nitridation and nitrided; Caracterizacion microestructural de un acero AISI-SAE 4140 sin nitrurar y nitrurado

    Energy Technology Data Exchange (ETDEWEB)

    Medina F, A.; Naquid G, C. [Gerencia de Ciencia de Materiales, Depto. de Sintesis y Caracterizacion de Materiales, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

    2000-07-01

    It was micro structurally characterized an AISI-SAE 4140 steel before and after of nitridation through the nitridation process by plasma post-unloading microwaves through Optical microscopy (OM), Scanning electron microscopy (SEM) by means of secondary electrons and retrodispersed, X-ray diffraction (XRD), Energy dispersion spectra (EDS) and mapping of elements. (Author)

  20. Endurance and failure characteristics of modified Vasco X-2, CBS 600 and AISI 9310 spur gears. [aircraft construction materials

    Science.gov (United States)

    Townsend, D. P.; Zaretsky, E. V.

    1980-01-01

    Gear endurance tests and rolling-element fatigue tests were conducted to compare the performance of spur gears made from AISI 9310, CBS 600 and modified Vasco X-2 and to compare the pitting fatigue lives of these three materials. Gears manufactured from CBS 600 exhibited lives longer than those manufactured from AISI 9310. However, rolling-element fatigue tests resulted in statistically equivalent lives. Modified Vasco X-2 exhibited statistically equivalent lives to AISI 9310. CBS 600 and modified Vasco X-2 gears exhibited the potential of tooth fracture occurring at a tooth surface fatigue pit. Case carburization of all gear surfaces for the modified Vasco X-2 gears results in fracture at the tips of the gears.

  1. Stoichiometric titanium dioxide ion implantation in AISI 304 stainless steel for corrosion protection

    Energy Technology Data Exchange (ETDEWEB)

    Hartwig, A.; Decker, M.; Klein, O.; Karl, H., E-mail: helmut.karl@physik.uni-augsburg.de

    2015-12-15

    The aim of this study is to evaluate the applicability of highly chemically inert titanium dioxide synthesized by ion beam implantation for corrosion protection of AISI 304 stainless steel in sodium chloride solution. More specifically, the prevention of galvanic corrosion between carbon-fiber reinforced plastic (CFRP) and AISI 304 was investigated. Corrosion performance of TiO{sub 2} implanted AISI 304 – examined for different implantation and annealing parameters – is strongly influenced by implantation fluence. Experimental results show that a fluence of 5 × 10{sup 16} cm{sup −2} (Ti{sup +}) and 1 × 10{sup 17} cm{sup −2} (O{sup +}) is sufficient to prevent pitting corrosion significantly, while galvanic corrosion with CFRP can already be noticeably reduced by an implantation fluence of 5 × 10{sup 15} cm{sup −2} (Ti{sup +}) and 1 × 10{sup 16} cm{sup −2} (O{sup +}). Surface roughness, implantation energy and annealing at 200 °C and 400 °C show only little influence on the corrosion behavior. TEM analysis indicates the existence of stoichiometric TiO{sub 2} inside the steel matrix for medium fluences and the formation of a separated metal oxide layer for high fluences.

  2. Influence of ferritic phase on the localized corrosion in the AISI 304 type austenitic stainless steel

    International Nuclear Information System (INIS)

    Lombardi, C.C.M.; Ramanathan, L.V.

    1994-01-01

    The influence of adding up to 4.7 wt% Si to AISI 304 on the pitting corrosion resistance and intergranular corrosion resistance has been studied. The alloys were prepared by melting in a vacuum induction furnace and annealed at 1200 0 C for 1 hour followed by quenching. Prolonged immersion tests in Fe C L 3 and anodic polarization measurements in 3.5% NaCl revealed that with increasing Si the tendency of the alloy to pit decreased and the pitting potential increased. The susceptibility to intergranular corrosion as determined through Huey tests also decreased with Si content. The overall influence of Si in the alloy on the corrosion behaviour is considered to be due to incorporation of Si in the surface film and consequent improvement in adhesion as well as reduction in detects within the film. (author). 7 refs, 4 figs, 6 tabs

  3. Corrosion resistance of the welded AISI 316L after various surface treatments

    Directory of Open Access Journals (Sweden)

    Tatiana Liptáková

    2014-01-01

    Full Text Available The main aim of this work is to monitor the surface treatment impact on the corrosion resistance of the welded stainless steel AISI 316L to local corrosion forms. The excellent corrosion resistance of austenitic stainless steel is caused by the existence of stable, thin and well adhering passive layer which quality is strongly influenced by welding. Therefore surface treatment of stainless steel is very important with regard to its local corrosion susceptibility Surfaces of welded stainless steel were treated by various mechanical methods (grinding, garnet blasting. Surface properties were studied by SEM, corrosion resistance was evaluated after exposition tests in chlorides environment using weight and metalographic analysis. The experimental outcomes confirmed that the mechanical finishing has a significant effect on the corrosion behavior of welded stainless steel AISI 316L.

  4. Radiation-induced evolution of austenite matrix in silicon-modified AISI 316 alloys

    International Nuclear Information System (INIS)

    Garner, F.A.; Brager, H.R.

    1980-01-01

    The microstructures of a series of silicon-modified AISI 316 alloys irradiated to fast neutron fluences of about 2-3 and 10 x 10 22 n/cm 2 (E > 0.1 MeV at temperatures ranging from 400 0 C to 600 0 C have been examined. The irradiation of AISI 316 leads to an extensive repartition of several elements, particularly nickel and silicon, between the matrix and various precipitate phases. The segregation of nickel at void and grain boundary surfaces at the expense of other faster-diffusing elements is a clear indication that one of the mechanisms driving the microchemical evolution is the Inverse Kirkendall effect. There is evidence that at one sink this mechanism is in competition with the solute drag process associated with interstitial gradients

  5. Some mechanical properties of borided AISI H13 and 304 steels

    International Nuclear Information System (INIS)

    Taktak, Sukru

    2007-01-01

    In the present study, mechanical properties of borides formed on AISI H13 hot work tool and AISI 304 stainless steels have been investigated. Both steels have high chromium content and have a widespread use in the engineering application. Boriding treatment was carried out in slurry salt bath consisting of borax, boric acid, and ferrosilicon at temperature range of 800-950 deg. C for 3, 5, and 7 h. X-ray diffraction analysis of boride layers on the surface of steels revealed various peaks of FeB, Fe 2 B, CrB, and Ni 3 B. Metallographic studies showed that the boride layer has a flat and smooth morphology in the 304 steel while H13 steel was a ragged morphology. The characterization of the boride layer is also carried out by means of the micro-hardness, surface roughness, adhesion, and fracture toughness studies

  6. Partial substitution of vanadium by niobium in AISI H13 steel

    International Nuclear Information System (INIS)

    Itman Filho, A.; Balancin, O.

    1987-01-01

    The aim of this work was to study the tempering resistence in conditions of use of the AISI H13 steel, after partial substitution of vanadium by niobium. Four alloys of this steel were elaborated and in three of them the niobim was added in the contents of 0,2; 0,5 and 1,0%. Metallographic techniques were performed to compare qualitatively the niobium effect in several processing and thermal analisys of the steels. Grain size measurements were made after austenitization of the steels, hardness measurements in prepared samples were made after quenching and tempering, tensile testing at elevated temperature was investigated and yield strength, reduction of area after steel breaking and elongation were calculated. After these studies it was possible to certify that the partial substitution of vanadium by niobium did not alter significantly the basic mechanical properties of the AISI H13. (Author) [pt

  7. Evaluación del comportamiento a fatiga de una unión soldada a tope de acero AISI 1015//Evaluation of the fatigue behaviour of a butt welded joint of AISI 1015 steel

    Directory of Open Access Journals (Sweden)

    Pavel Michel Almaguer‐Zaldivar

    2015-01-01

    Full Text Available Las uniones soldadas son un componente importante de una estructura, por lo que siempre es necesario conocer la respuesta de las mismas sometidas a cargas cíclicas. El objetivo de este trabajo es obtener la curva S-N de una unión soldada a tope de acero AISI 1015 y electrodo E6013 como material de aporte. Los ensayos a fatiga se realizaron de acuerdo a la norma ASTM en una máquina universal MTS810. Se utilizaron probetas de sección rectangular. El ciclo de carga fueasimétrico a tracción, con un coeficiente de asimetría de 0,1. Se obtuvo que la unión estudiada tiene un límite de resistencia a la fatiga de 178 MPa, a un punto de corte de 2 039 093 ciclos.Palabras claves: unión soldada, fatiga, curva S-N, AISI 1015, electrodo E6013._______________________________________________________________________________AbstractWelded joints are an important component in structures, by this reason is necessary to know the behaviour of these elements under cyclic loads. The objective of this work is to obtain the S-N curve of the butt welded joint of AISI 1015 steel and electrode E6013 as the contribution material. Fatiguetest was realized within the ASTM standard in the MTS810 testing machine. Rectangular cross section specimens was used. Cyclic loads was asymmetric tensile and the asymmetry ratio used was 0,1. In this study was obtained the fatigue limit equal to 178 MPa, at the cut point of 2 039 093 cycles.Key words: welded joint, fatigue, S-N curve, AISI 1015 steel, electrode E6013.

  8. Investigation of the influential parameters of machining of AISI 304 ...

    Indian Academy of Sciences (India)

    application of cutting fluid results in longer tool life and better surface finish. ... parameters for turning of AISI 304 stainless steel by considering the process ... In the design of experiments (DOE) the full factorial method was used in .... Esme U 2009 Application of Taguchi method for the optimization of resistance spot welding.

  9. Effect of cold working on nitriding process of AISI 304 and 316 austenitic stainless steel

    International Nuclear Information System (INIS)

    Pereira, Silvio Andre de Lima

    2012-01-01

    The nitriding behavior of AISI 304 and 316 austenitic stainless steel was studied by different cold work degree before nitriding processes. The microstructure, thickness, microhardness and chemical micro-composition were evaluated through optical microscopy, microhardness, scanner electronic microscopy and x ray diffraction techniques. Through them, it was observed that previous plastic deformations do not have influence on layer thickness. However, a nitrided layer thicker can be noticed in the AISI 304 steel. In addition, two different layers can be identified as resulted of the nitriding, composed for austenitic matrix expanded by nitrogen atoms and another thinner immediately below expanded by Carbon atoms. (author)

  10. TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and microstructure

    Directory of Open Access Journals (Sweden)

    Sánchez, A.

    2010-12-01

    Full Text Available This report analyses the influence of the use of an inert gas welding chamber with a totally inert atmosphere on the microstructure and mechanical properties of austenitic AISI 316L stainless steel TIG welds, using AISI ER316L, AISI 308L and Inconel 625 as filler metals. When compared with the typical TIG process, the use of the inert gas chamber induced changes in the microstructure, mainly an increase in the presence of vermicular ferrite and ferrite stringers, what resulted in higher yield strengths and lower values of hardness. Its effect on other characteristics of the joins, such as tensile strength, depended on the filler metal. The best combination of mechanical characteristics was obtained when welding in the inert gas chamber using Inconel 625 as filler metal.

    En este estudio se analiza la influencia que el uso de una cámara de soldadura de gas inerte tiene sobre la microestructura y las propiedades mecánicas de las soldaduras TIG en el acero inoxidable austenítico AISI-316L cuando se emplean AISI ER316L, AISI 308L e Inconel 625 como materiales de aporte. Cuando se compara con el típico proceso de TIG, el uso de una cámara de gas inerte induce cambios en la microestructura, incrementando la presencia de ferrita vermicular y de laminillas de ferrita, resultando en un aumento del límite elástico y una pérdida de dureza. Su influencia sobre otras características de las soldaduras como la carga de rotura depende de la composición del material de aporte. La mejor combinación de propiedades mecánicas se obtuvo usando el Inconel 625 como material de aporte y soldando en la cámara de gas inerte.

  11. Study of corrosion resistance of AISI 444 ferritic stainless steel for application as a biomaterial; Estudo da resistencia a corrosao do aco inoxidavel ferritico AISI 444 para aplicacao como biomaterial

    Energy Technology Data Exchange (ETDEWEB)

    Marques, Rogerio Albuquerque

    2014-09-01

    Ferritic stainless steels are ferromagnetic materials. This property does not allow their use in orthopedic prosthesis. Nevertheless, in some specific applications, this characteristic is very useful, such as, for fixing dental and facial prostheses by using magnetic attachments. In this study, the corrosion resistance and cytotoxicity of the AISI 444 ferritic stainless steel, with low nickel content, extra-low interstitial levels (C and N) and Ti and Nb stabilizers, were investigated for magnetic dental attachments application. The ISO 5832-1 (ASTM F-139) austenitic stainless steel and a commercial universal keeper for dental attachment (Neo-magnet System) were evaluated for comparison reasons. The first stainless steel is the most used metallic material for prostheses, and the second one, is a ferromagnetic keeper for dental prostheses (NeoM). In vitro cytotoxicity analysis was performed by the red neutral incorporation method. The results showed that the AISI 444 stainless steel is non cytotoxic. The corrosion resistance was studied by anodic polarization methods and electrochemical impedance spectroscopy (EIS), in a saline phosphate buffered solution (PBS) at 37 °C. The electronic properties of the passive film formed on AISI 444 SS were evaluated by the Mott-Schottky approach. All tested materials showed passivity in the PBS medium and the passive oxide film presented a duplex nature. The highest susceptibility to pitting corrosion was associated to the NeoM SS. This steel was also associated to the highest dopant concentration. The comparatively low levels of chromium (nearly 12.5%) and molybdenum (0.3%) of NeoM relatively to the other studied stainless steels are the probable cause of its lower corrosion resistance. The NeoM chemical composition does not match that of the SUS444 standards. The AISI 444 SS pitting resistance was equivalent to the ISO 5832-1 pointing out that it is a potential candidate for replacement of commercial ferromagnetic alloys used

  12. Investigation of residual stress in laser welding between carbon steel AISI 1010 and stainless AISI 304

    International Nuclear Information System (INIS)

    Mirim, Denilson de Camargo

    2011-01-01

    The dissimilar materials union has the residual stress formation as one of the most critical problems, which occurs mainly because these materials have both different thermal expansion coefficients and thermal conductivities. In this study, it was investigated the laser welding technique between steels, AISI 1010 and AISI 304. The materials were joined by butt autogenous welding with a continuous Nd:YAG laser. The main objective was to identify the welding parameters influence by the residual stresses analysis in the heat affected zone (HAZ). It was executed a factorial design with three-factor at two levels with a replica, which were varied power, welding speed and focal position of the laser beam. Residual stress measurements by the diffraction of X-rays were performed on the sample surface, to study their variation as a function of the parameters investigated. The blind hole method was also used to evaluate the residual stress along the samples depth, up to depth of 1mm. Besides residual stress measurement, weld seams were evaluated by optical and scanned electron microscopy, which were aimed to determine the weld geometry and changes in the microstructure. It was also made Vickers hardness measurements to evaluate the extent of HAZ. To evaluate the mechanical properties of the union were performed tensile and fatigue test. The MINITAB 15 software was used to analyze the residual stresses obtained by the blind hole method at different depths of the HAZ. It was also used statistical regression based on both the influences different and the combination of this input factors, in the residual stress of union. The results indicate that the models can satisfactorily predict the responses and provide users a guide to better define the welding parameters. (author)

  13. Effect of Adenine Concentration on the Corrosion Inhibition of Aisi ...

    African Journals Online (AJOL)

    This gave a surface coverage of 0.8956 and corrosion penetration rate of 0.022132mm/yr. Hence, the best adenine concentration for the corrosion inhibition of alloys 304L in 1.0M sulphuric acid solution to obtain optimum inhibition efficiency is 0.011M. Keywords: Corrosion, AISI 304L Steel, Inhibition efficiency, Degree of ...

  14. Effects of gaseous nitriding AISI4140 alloy steel on corrosion and hardness properties

    Science.gov (United States)

    Tamil Moli, L.; Wahab, N.; Gopinathan, M.; Karmegam, K.; Maniyarasi, M.

    2016-10-01

    Corrosion is one of the major problems in the industry especially on machinery since it weakens the structure of the machinery part and causes the mechanical failure. This will stop the production and increase the maintenance cost. In this study, the corrosion behaviour of gas nitriding on a screw press machine shaft made from AISI 4140 steel was investigated. Pitting corrosion was identified as a major cause of the shaft failure and this study was conducted to improve the corrosion resistance on the AISI 4140 alloy steel shaft by gas nitriding as a surface hardening treatment. Gas nitriding was performed with composition of 15% ammonia and 85% nitrogen at temperatures of 525 °C, 550 °C and 575 °C and with the soaking time of 30, 45 and 60 minutes, respectively. The samples were prepared as rectangular sized of 30mm x 12mm x 3mm for immersion testing. The results showed that corrosion rate of untreated samples was 77% higher compared to the nitrided samples. It was also found that hardness of the nitrided samples was higher than untreated sample. All in all, it can be concluded that gaseous nitriding can significantly improve the surface hardness and the corrosion resistance of the shaft made of AISI 4140 alloy steel, hence reduces the pitting that is the root cause of failure.

  15. AFM surface imaging of AISI D2 tool steel machined by the EDM process

    International Nuclear Information System (INIS)

    Guu, Y.H.

    2005-01-01

    The surface morphology, surface roughness and micro-crack of AISI D2 tool steel machined by the electrical discharge machining (EDM) process were analyzed by means of the atomic force microscopy (AFM) technique. Experimental results indicate that the surface texture after EDM is determined by the discharge energy during processing. An excellent machined finish can be obtained by setting the machine parameters at a low pulse energy. The surface roughness and the depth of the micro-cracks were proportional to the power input. Furthermore, the AFM application yielded information about the depth of the micro-cracks is particularly important in the post treatment of AISI D2 tool steel machined by EDM

  16. AFM surface imaging of AISI D2 tool steel machined by the EDM process

    Science.gov (United States)

    Guu, Y. H.

    2005-04-01

    The surface morphology, surface roughness and micro-crack of AISI D2 tool steel machined by the electrical discharge machining (EDM) process were analyzed by means of the atomic force microscopy (AFM) technique. Experimental results indicate that the surface texture after EDM is determined by the discharge energy during processing. An excellent machined finish can be obtained by setting the machine parameters at a low pulse energy. The surface roughness and the depth of the micro-cracks were proportional to the power input. Furthermore, the AFM application yielded information about the depth of the micro-cracks is particularly important in the post treatment of AISI D2 tool steel machined by EDM.

  17. Creep tests of AISI 316 stainless steel irradiated by alpha particles of 28 MeV

    International Nuclear Information System (INIS)

    Segura, E.; Lucki, G.

    1986-01-01

    He-embrittlement effect in AISI 316 SS type throught creep tests performed with annealed and cold worked thin specimens is analized. Measurements were carried out at 700 and 750 0 C, stress of 100 MPa in vacuum better than 10 -5 torr. The He-implantations were made with the cyclotron CV-28 IPEN-CNEN/SP. Using an alpha-particle beam of 28 MeV, with concentration of 26 appm. From the valves of rupture deformation, epsilon sub(R), and rupture time, t sub(R), it was verified that he had a great effect on the operational life and ductility of this material. (Author) [pt

  18. Pre- and postirradiation properties of brazed joints of AISI 316L stainless steel

    International Nuclear Information System (INIS)

    Brossa, M.; Franconi, E.; Guerreschi, U.; Pierazzi, L.; Poggi, P.; Rustia, V.

    1994-01-01

    An extensive test campaign has been performed to verify the reliability and the endurance of brazed joints between AISI 316L parts for structural applications in the nuclear field. The tests, conducted for comparison with three different high melting temperature alloys, included tensile tests (normal and shear), fatigue tests (fatigue crack propagation, low cycle fatigue, 4-point bending fatigue) and impact tests; besides, tensile tests have been performed with both unirradiated and irradiated specimens. Generally, the tests demonstrated satisfactory mechanical properties of the joints and revealed occasionally strong differences in the behaviour of the different brazing alloys, thus providing important design indications. ((orig.))

  19. Welding with coated electrodes E 6010 and E 7018 in AISI 1025 steel

    Directory of Open Access Journals (Sweden)

    Dennis Reyes-Carcasés

    2018-01-01

    Full Text Available The welding of steel of low carbon content is a common practice in the nickel industry, where components with steels of these characteristics are manufactured. The objective of the paper was to establish the microstructural behavior of the AISI 1025 steel when it was welded with two types of electrodes (E 6010 and E 7018, the first one deposited as a mattress, and the second one to guarantee mechanical resistance; they were made in a 240 x 240 x 10 mm plate with simple bevel preparation. The microstructures obtained with the electrode E 6010 are of the ferrite type Widmanstátten, columnar ferrite and intergranular pearlite, with a hardness of 345 HV, while with the electrode E 7018 the microstructures are ferrite Widmanstátten, austenite and martensite, with hardness of 332 HV . The decrease in hardness in the latter case is associated with the thermal treatment of multipass annealing.

  20. Microstructural Characterization Of Laser Heat Treated AISI 4140 Steel With Improved Fatigue Behavior

    Directory of Open Access Journals (Sweden)

    Oh M.C.

    2015-06-01

    Full Text Available The influence of surface heat treatment using laser radiation on the fatigue strength and corresponding microstructural evolution of AISI 4140 alloy steel was investigated in this research. The AISI 4140 alloy steel was radiated by a diode laser to give surface temperatures in the range between 600 and 800°C, and subsequently underwent vibration peening. The fatigue behavior of surface-treated specimens was examined using a giga-cycle ultrasonic fatigue test, and it was compared with that of non-treated and only-peened specimens. Fatigue fractured surfaces and microstructural evolution with respect to the laser treatment temperatures were investigated using an optical microscope. Hardness distribution was measured using Vickers micro-hardness. Higher laser temperature resulted in higher fatigue strength, attributed to the phase transformation.

  1. A Kantorovich Type of Szasz Operators Including Brenke-Type Polynomials

    Directory of Open Access Journals (Sweden)

    Fatma Taşdelen

    2012-01-01

    convergence properties of these operators by using Korovkin's theorem. We also present the order of convergence with the help of a classical approach, the second modulus of continuity, and Peetre's -functional. Furthermore, an example of Kantorovich type of the operators including Gould-Hopper polynomials is presented and Voronovskaya-type result is given for these operators including Gould-Hopper polynomials.

  2. Statistical and Graphical Assessment of Circumferential and Radial Hardness Variation of AISI 4140, AISI 1020 and AA 6082 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Hamad Al-Khalid

    2011-12-01

    Full Text Available Hardness homogeneity of the commonly used structural ferrous and nonferrous engineering materials is of vital importance in the design stage, therefore, reliable information regarding material properties homogeneity should be validated and any deviation should be addressed. In the current study the hardness variation, over wide spectrum radial locations of some ferrous and nonferrous structural engineering materials, was investigated. Measurements were performed over both faces (cross-section of each stock bar according to a pre-specified stratified design, ensuring the coverage of the entire area both in radial and circumferential directions. Additionally the credibility of the apparatus and measuring procedures were examined through a statistically based calibration process of the hardness reference block. Statistical and response surface graphical analysis are used to examine the nature, adequacy and significance of the measured hardness values. Calibration of the apparatus reference block proved the reliability of the measuring system, where no strong evidence was found against the stochastic nature of hardness measures over the various stratified locations. Also, outlier elimination procedures were proved to be beneficial only at fewer measured points. Hardness measurements showed a dispersion domain that is within the acceptable confidence interval. For AISI 4140 and AISI 1020 steels, hardness is found to have a slight decrease trend as the diameter is reduced, while an opposite behavior is observed for AA 6082 aluminum alloy. However, no definite significant behavior was noticed regarding the effect of the sector sequence (circumferential direction.

  3. Revisiting Formability and Failure of AISI304 Sheets in SPIF: Experimental Approach and Numerical Validation

    Directory of Open Access Journals (Sweden)

    Gabriel Centeno

    2017-11-01

    Full Text Available Single Point Incremental Forming (SPIF is a flexible and economic manufacturing process with a strong potential for manufacturing small and medium batches of highly customized parts. Formability and failure in SPIF have been intensively discussed in recent years, especially because this process allows stable plastic deformation well above the conventional forming limits, as this enhanced formability is only achievable within a certain range of process parameters depending on the material type. This paper analyzes formability and failure of AISI304-H111 sheets deformed by SPIF compared to conventional testing conditions (including Nakazima and stretch-bending tests. With this purpose, experimental tests in SPIF and stretch-bending were carried out and a numerical model of SPIF is performed. The results allow the authors to establish the following contributions regarding SPIF: (i the setting of the limits of the formability enhancement when small tool diameters are used, (ii the evolution of the crack when failure is attained and (iii the determination of the conditions upon which necking is suppressed, leading directly to ductile fracture in SPIF.

  4. Experimental estimation and optimization of process parameters under minimum quantity lubrication and dry turning of AISI-4340 with different carbide inserts

    Energy Technology Data Exchange (ETDEWEB)

    Saini, Akash; Setia, Sunil [Lovely Professional University, Phagwara (India); Dhiman, Suresh; Sharma, Rajesh [National Institute of Technology, Hamirpur (India)

    2014-06-15

    An experimental study has been performed on AISI 4340 steel in this paper. The influence of approach angle, feed rate, cutting speed and depth of cut has been on cutting forces and tool tip temperature has been experimentally investigated. Before conducting experiments on the AISI 4340 steel work-piece, the chemical composition test, microstructure test were performed and hardness of the work-piece was improved by heat treatment. A total of 64 experiments each by two different coated carbide inserts (PVD and CVD-coated) were conducted on AISI-4340 steel under different environmental conditions (dry and MQL machining). During the experiments, approach angle, cutting speed, feed rate are varied to four levels and the depth of cut is kept constant to investigate the effect of the same on the three cutting forces component and the temperature variations on the tool-tip. It is observed that the main cutting force was largest among the three cutting force components in case of AISI 4340 steel turning and MQL machining show beneficial effects compared to dry machining.

  5. Experimental estimation and optimization of process parameters under minimum quantity lubrication and dry turning of AISI-4340 with different carbide inserts

    International Nuclear Information System (INIS)

    Saini, Akash; Setia, Sunil; Dhiman, Suresh; Sharma, Rajesh

    2014-01-01

    An experimental study has been performed on AISI 4340 steel in this paper. The influence of approach angle, feed rate, cutting speed and depth of cut has been on cutting forces and tool tip temperature has been experimentally investigated. Before conducting experiments on the AISI 4340 steel work-piece, the chemical composition test, microstructure test were performed and hardness of the work-piece was improved by heat treatment. A total of 64 experiments each by two different coated carbide inserts (PVD and CVD-coated) were conducted on AISI-4340 steel under different environmental conditions (dry and MQL machining). During the experiments, approach angle, cutting speed, feed rate are varied to four levels and the depth of cut is kept constant to investigate the effect of the same on the three cutting forces component and the temperature variations on the tool-tip. It is observed that the main cutting force was largest among the three cutting force components in case of AISI 4340 steel turning and MQL machining show beneficial effects compared to dry machining.

  6. Erosion of heat-treated AISI 4140 steel

    Energy Technology Data Exchange (ETDEWEB)

    Goretta, K.C. (Materials and Components Tech. Div., Argonne National Lab., IL (United States)); Thompson, A.C. (Materials and Components Tech. Div., Argonne National Lab., IL (United States)); Routbort, J.L. (Materials Science Div., Argonne National Lab., IL (United States))

    1993-03-15

    Solid-particle erosion was studied on AISI 4140 steel heat treated to have a Vickers hardness (Hv) of 288-650 kg mm[sup -2]. The experiments were conducted in vacuum with 143 [mu]m Al[sub 2]O[sub 3] abrasive impacting at 50-100 m s[sup -1] at an angle of 30 or 90 . Erosion rates were nearly independent of hardness for Hv[<=]365 kg mm[sup -2], but increased with hardness for Hv>365 kg mm[sup -2]. The improved erosion resistances of the softer alloys were attributed to increased ductilities. (orig.). Letter-to-the-editor

  7. High-temperature strength of AISI 316 steel

    International Nuclear Information System (INIS)

    Antunes, A.E.B.; Monteiro, S.N.

    1975-01-01

    The mechanical properties, especially elastic limit and strain hardening of AISI-316 austenitic stainless steel were investigated within the temperature range 150-800 0 C for two strain rates. The results showed anomalous behaviour between 200 and 650 0 C, over which range there was an increase in maximum strenght and hardening, with a tendency to show peaks. These apparentley three in number, may be connected with the effects of interaction between point defects and dislocations leading to dinamic aging phenomena. The mechanisms responsible for this anomalous behaviour produce a negative dependence on strain rate [pt

  8. Monitoring early biofilm formation in cooling water systems using electrochemical probes made of AISI Type 316 stainless steel

    International Nuclear Information System (INIS)

    George, R.P.; Muraleedharan, P.; Dayal, R.K.; Khatak, H.S.

    2010-01-01

    Microorganisms in natural waters often adhere onto material surfaces in cooling water systems; they secrete slime, trap nutrients and reproduce, resulting in a complex biofilm that hampers the property of the condenser material. Biofilm formation on titanium material (commercial y pure, CP), used as condenser material, reduces heat-transfer efficiency. Experience worldwide has shown that routine water treatment programmes cannot remain effective under varying environmental, design and operation factors. Thus, the need of the hour is a means to continuously monitor the effectiveness of the control programmes and facilities to modify it as per need. In our laboratory we are involved in developing a probe based on electrochemical techniques to monitor early biofilm formation. Our earlier experience has shown that changes in some electrochemical parameters like open circuit potential (OCP) ennoblement, increase in passive current density and active repassivation potential would indicate crevice-stabilization tendencies of a heterogeneous biofilm on stainless steel materials. Literature further explains that there is a distinct time lag between crevice initiation and crevice propagation. Hence, it was hypothesized that if we can provide necessary conditions of crevice initiations artificially by intermittent polarization, electrochemical signals generated during crevice initiation can diagnose the causative agent of the crevice, that is, biofilm. However, care should be taken to avoid crevice propagation. Thus, attempts were made to distinguish the response of current to temporary application of a potential difference between two similar stainless steels (AISI Type 304, 316) and titanium electrodes in the biofilm forming environment. (author)

  9. Atomic diffusion in laser surface modified AISI H13 steel

    Science.gov (United States)

    Aqida, S. N.; Brabazon, D.; Naher, S.

    2013-07-01

    This paper presents a laser surface modification process of AISI H13 steel using 0.09 and 0.4 mm of laser spot sizes with an aim to increase surface hardness and investigate elements diffusion in laser modified surface. A Rofin DC-015 diffusion-cooled CO2 slab laser was used to process AISI H13 steel samples. Samples of 10 mm diameter were sectioned to 100 mm length in order to process a predefined circumferential area. The parameters selected for examination were laser peak power, pulse repetition frequency (PRF), and overlap percentage. The hardness properties were tested at 981 mN force. Metallographic study and energy dispersive X-ray spectroscopy (EDXS) were performed to observe presence of elements and their distribution in the sample surface. Maximum hardness achieved in the modified surface was 1017 HV0.1. Change of elements composition in the modified layer region was detected in the laser modified samples. Diffusion possibly occurred for C, Cr, Cu, Ni, and S elements. The potential found for increase in surface hardness represents an important method to sustain tooling life. The EDXS findings signify understanding of processing parameters effect on the modified surface composition.

  10. TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Pascual, M.; Salas, F.; Carcel, F.J.; Perales, M.; Sanchez, A.

    2010-07-01

    This report analyses the influence of the use of an inert gas welding chamber with a totally inert atmosphere on the microstructure and mechanical properties of austenitic AISI 316L stainless steel TIG welds, using AISI ER316L, AISI 308L and Inconel 625 as filler metals. When compared with the typical TIG process, the use of the inert gas chamber induced changes in the microstructure, mainly an increase in the presence of vermicular ferrite and ferrite stringers, what resulted in higher yield strengths and lower values of hardness. Its effect on other characteristics of the joins, such as tensile strength, depended on the filler metal. The best combination of mechanical characteristics was obtained when welding in the inert gas chamber using Inconel 625 as filler metal. (Author). 12 refs.

  11. Relationship between phase development and swelling of AISI 316 during temperature changes

    International Nuclear Information System (INIS)

    Yang, W.J.S.; Garner, F.A.

    1982-04-01

    The effect of temperature changes on radiation-induced swelling and phase development of AISI 316 has been examined for specimens irradiated in two different experiments. The formation of radiation-stable phases at low temperature appears to precede swelling but these phases tend to dissolve when subsequently subjected to higher temperature. Phases which develop at high temperature persist when the temperature is subsequently lowered. Once nucleated at low temperatures, voids tend to persist without reduction in density at higher temperatures. However, a new round of void nucleation occurs when the temperature is decreased during irradiation. If the swelling has entered the steady-state swelling regime prior to the temperature change, there is no effect on the subsequent swelling rate. For temperature changes that occur before the end of the transient swelling regime, substantial changes can occur in the swelling behavior, particularly if the changes occur in the range around 500 0 . The isothermal swelling behavior of AISI 316 is much less sensitive to irradiation temperature than previously envisioned

  12. Treatment of nitridation by microwave post discharge plasma in an AISI 4140 steel; Tratamiento de nitruracion por plasma post-descarga micro-ondas en un acero AISI 4140

    Energy Technology Data Exchange (ETDEWEB)

    Medina F, A. [Instituto Tecnologico de Morelia, Morelia e Instituto Nacional de Investigaciones Nucleares, A.P. 18-1027, 11801 Mexico D.F. (Mexico); Rodriguez L, V.; Zamora R, L. [ININ, Mexico D.F. (Mexico); Oseguera P, J

    1998-07-01

    The objective of this work is to determine through X-ray diffraction, microhardness measurement and scanning electron microscopy those main operation parameters of the microwave post discharge treatment (temperature of treatment, gas mixture and permanence time) nitriding an AISI 4140 steel and to characterize the compact layer of nitrides formed during the treatment. (Author)

  13. Zr/ZrC modified layer formed on AISI 440B stainless steel by plasma Zr-alloying

    Energy Technology Data Exchange (ETDEWEB)

    Shen, H.H.; Liu, L.; Liu, X.Z.; Guo, Q.; Meng, T.X.; Wang, Z.X.; Yang, H.J.; Liu, X.P., E-mail: liuxiaoping@tyut.edu.cn

    2016-12-01

    Highlights: • A Zr/ZrC modified layer was formed on AISI 440B stainless steel using plasma surface Zr-alloying. • The thickness of the modified layer increases with alloying temperature and time. • Formation mechanism of the modified layer is dependent on the mutual diffusion of Zr and substrate elements. • The modified surface shows an improved wear resistance. - Abstract: The surface Zr/ZrC gradient alloying layer was prepared by double glow plasma surface alloying technique to increase the surface hardness and wear resistance of AISI 440B stainless steel. The microstructure of the Zr/ZrC alloying layer formed at different alloying temperatures and times as well as its formation mechanism were discussed by using scanning electron microscopy, glow discharge optical emission spectrum, X-ray diffraction and X-ray photoelectron spectroscopy. The adhesive strength, hardness and tribological property of the Zr/ZrC alloying layer were also evaluated in the paper. The alloying surface consists of the Zr-top layer and ZrC-subsurface layer which adheres strongly to the AISI 440B steel substrate. The thickness of the Zr/ZrC alloying layer increases gradually from 16 μm to 23 μm with alloying temperature elevated from 900 °C to 1000 °C. With alloying time from 0.5 h to 4 h, the alloyed depth increases from 3 μm to 30 μm, and the ZrC-rich alloyed thickness vs time is basically parabola at temperature of 1000 °C. Both the hardness and wear resistance of the Zr/ZrC alloying layer obviously increase compared with untreated AISI 440B steel.

  14. A three-dimensional thermal finite element analysis of AISI 304 stainless steel and copper dissimilar weldment

    Science.gov (United States)

    Singh, Gurdeep; Saxena, Ravindra K.; Pandey, Sunil

    2018-04-01

    The aim of this study to developed a 3-D thermal finite element model for dissimilar material welding of AISI-304 stainless steel and copper. Welding of similar material is widely studied using experimental and numerical methods but the problem becomes trivial for the welding of dissimilar materials especially in ferrous and nonferrous materials. Finite element analysis of dissimilar material welding is a cost-effective method for the understanding and analysis of the process. The finite element analysis has been performed to predict the heat affected zone and temperature distribution in AISI-304 stainless steel and copper dissimilar weldment using MSC Marc 2017®. Due to the difference in physical properties of these materials the behavior of heat affected zone and temperature distribution are perceived to be different. To verify the accuracy of the thermal finite element model, the welding process was simulated with butt-welded joints having same dimensions and parameters from Attarha and Far [1]. It is found from the study that the heat affected zone is larger in copper weld pads than in AISI 304 stainless steel due to large difference in thermal conductivity of these two weld pads.

  15. Effect of the Ultrasonic Nanocrystalline Surface Modification (UNSM on Bulk and 3D-Printed AISI H13 Tool Steels

    Directory of Open Access Journals (Sweden)

    In-Sik Cho

    2017-11-01

    Full Text Available A comparative study of the microstructure, hardness, and tribological properties of two different AISI H13 tool steels—classified as the bulk with no heat treatment steel or the 3D-printed steel—was undertaken. Both samples were subjected to ultrasonic nanocrystalline surface modification (UNSM to further enhance their mechanical properties and improve their tribological behavior. The objective of this study was to compare the mechanical properties and tribological behavior of these tool steels since steel can exhibit a wide variety of mechanical properties depending on different manufacturing processes. The surface hardness of the samples was measured using a micro-Vickers hardness tester. The hardness of the 3D-printed AISI H13 tool steel was found to be much higher than that of the bulk one. The surface morphology of the samples was characterized by electron backscattered diffraction (EBSD in order to analyze the grain size and number of fractions with respect to the misorientation angle. The results revealed that the grain size of the 3D-printed AISI H13 tool steel was less than 0.5 μm, whereas that of the bulk tool steel was greater than 4 μm. The number of fractions of the bulk tool steel was about 0.5 μm at a low misorientation angle, and it decreased gradually with increasing misorientation angle. The low-angle grain boundary (LAGB and high-angle grain boundary (HAGB of the bulk sample were about 21% and 79%, respectively, and those of the 3D-printed sample were about 8% and 92%, respectively. Moreover, the friction and wear behavior of the UNSM-treated AISI H13 tool steel specimen was better than those of the untreated one. This study demonstrated the capability of 3D-printed AISI H13 tool steel to exhibit excellent mechanical and tribological properties for industrial applications.

  16. Residual stress stability and alternating bending strength of AISI 4140 after shot peening and successive annealing

    Energy Technology Data Exchange (ETDEWEB)

    Menig, R.; Schulze, V.; Voehringer, O. [Inst. fuer Werkstoffkunde I, Univ. of Karlsruhe (TH), Karlsruhe (Germany)

    2002-07-01

    Increases of residual stress stability and alternating bending strength of shot peened AISI 4140 are obtained by successive annealing treatments. This is caused by static strain aging effects, which lead to pinning of dislocations by carbon atoms and finest carbides. It will be shown that by short-time annealing of a quenched and tempered AISI 4140 it is possible to maximize the positive effect of static strain aging, while minimizing the detrimental effect of thermal residual stress relaxation, which was measured by X-ray diffraction method. Static strain aging effects were also found to be responsible for an increase of the quasi static and cyclic surface yield strengths. (orig.)

  17. On electrical resistivity of AISI D2 steel during various stages of cryogenic treatment

    Science.gov (United States)

    Lomte, Sachin Vijay; Gogte, Chandrashekhar Laxman; Peshwe, Dilip

    2012-06-01

    The effect of dislocation densities and residual stresses is well known in tool steels. Measurement of electrical resistivity in order to monitor dislocation densities or residual stresses has seldom been used in investigating the effect of cryogenic treatment on tool steels. Monitoring residual stresses during cryogenic treatment becomes important as it is directly related to changes due to cryogenic treatment of tool steels. For high carbon high chromium (HCHC- AISI D2) steels, not only wear resistance but dimensional stability is an important issue as the steels are extensively used in dies, precision measuring instruments. This work comprises of study of measurement of electrical resistivity of AISI D2 steel at various stages of cryogenic treatment. Use of these measurements in order to assess the dimensional stability of these steels is discussed in this paper.

  18. Finite Element Simulation and Experimental Verification of Internal Stress of Quenched AISI 4140 Cylinders

    Science.gov (United States)

    Liu, Yu; Qin, Shengwei; Hao, Qingguo; Chen, Nailu; Zuo, Xunwei; Rong, Yonghua

    2017-03-01

    The study of internal stress in quenched AISI 4140 medium carbon steel is of importance in engineering. In this work, the finite element simulation (FES) was employed to predict the distribution of internal stress in quenched AISI 4140 cylinders with two sizes of diameter based on exponent-modified (Ex-Modified) normalized function. The results indicate that the FES based on Ex-Modified normalized function proposed is better consistent with X-ray diffraction measurements of the stress distribution than FES based on normalized function proposed by Abrassart, Desalos and Leblond, respectively, which is attributed that Ex-Modified normalized function better describes transformation plasticity. Effect of temperature distribution on the phase formation, the origin of residual stress distribution and effect of transformation plasticity function on the residual stress distribution were further discussed.

  19. Analisa pertumbuhan keausan pahat karbida coated dan uncoated pada alloy steel AISI 4340

    Directory of Open Access Journals (Sweden)

    Sobron Lubis

    2017-03-01

    Full Text Available Abstrak: Keausan pahat merupakan data yang sangat penting dalam perencanaan pemesinan. Penelitian ini menjelaskan tentangpercobaan pertumbuhan keausan pahat pada karbida coated dan uncoated dalam pembubutan bahan alloy steel AISI 4340.Penelitian dilakukan dengan memperhatikan pertumbuhan keausan pada menit 12, 24, 36, 48, 60 sampai didapat VB sebesar0.3 mm untuk kedua mata pahat, sedangkan kondisi pemotongan lain seperti gerak makan, kedalaman potong, kecepatanpotong konstan. Tujuan penelitian ini adalah untuk mengkaji secara ilmiah pertumbuhan keausan yang terjadi pada mata pahatkarbida coated dan uncoated pada proses pemotongan alloy steel AISI 4340. Metode grafik digunakan untuk analisispercobaan, untuk melihat perbandingan pertumbuhan keausan mata pahat karbida coated dan uncoated serta mekanismekeausan yang terjadi, serta korelasi pertumbuhan keausan dengan kekasaran permukaan benda kerja. Hasil penelitianmendapatkan keausan pahat karbida coated pada menit 60 dengan VB sebesar 0.366 mm, sedangkan pada karbida uncoatedpada menit 36 sebesar 0.45 mm. Mekanisme keausan yang terjadi adalah keausan adhesi.Kata Kunci: Pahat potong karbida, baja paduan, keausan pahat, keausan tepi. Abstract: A tool life is an important data in planning a machining process. In this research, an experiment describe about growth of toolwear on carbide coated and uncoated cutting tools used in turning process of an alloy steel of AISI 4340. The experiment wasconducted by observing the growth of tool wear on minutes 12, 24, 36, 48, 60 until get VB 0.3 mm for both of cutting tools, whilethe other cutting conditions such a feed rate, depth of cut, cutting speed constant. The purpose of this experiment is to examinescientifically the growth of tool wear on carbide coated and uncoated in turning process of and alloy steel of AISI 4340. Graphicalmethod used for analisis of the experiment, to compare the growth of tool wear on cutting tool carbide coated and uncoated, andthe

  20. Wear resistance of AISI 304 stainless steel submitted to low temperature plasma carburizing

    Directory of Open Access Journals (Sweden)

    Marcos Antônio Barcelos

    Full Text Available Abstract Despite the AISI 304 stainless steel has high corrosion/oxidation resistance, its tribological properties are poor, being one of the barriers for use in severe wear applications. Thus, there is a wide field for studying technologies that aim to increase the surface hardness and wear resistance of this material. In this work, hardness and wear resistance for AISI 304 stainless steel submitted to the thermochemical treatment by low temperature plasma carburizing (LTPC in a fixed gas mixture composition of 93% H2 and 7% CH4 are presented. Through the evaluation of the carburizing layers, it was possible to observe a substantial improvement in tribological properties after all temperature and time of treatment. This improvement is directly related to the increase of the process variables; among them temperature has a stronger influence on the wear resistance obtained using LTPC process.

  1. Wear resistance of DLC coating deposited on pretreated AISI 4140 steel

    Energy Technology Data Exchange (ETDEWEB)

    Podgornik, B.; Vizintin, J. [Ljubljana Univ. (Slovenia). Centre of Tribology and Technical Diagnostics; Ronkainen, H.; Holmberg, K. [VTT Manufacturing Technology (Finland). Operational Reliability

    2000-07-01

    In the last few years, the application of nitrided steels as substrates for hard coatings has been increasingly reported. Diamond-like carbon (DLC) coatings, in particular, have attracted significant attention owing to their desirable tribological properties. The aim of the present study was to investigate the possibilities of using hard DLC coatings on softer substrates, such as AISI 4140 steel. (orig.)

  2. Microstructure and Mechanical Properties of Laser Clad and Post-cladding Tempered AISI H13 Tool Steel

    Science.gov (United States)

    Telasang, Gururaj; Dutta Majumdar, Jyotsna; Wasekar, Nitin; Padmanabham, G.; Manna, Indranil

    2015-05-01

    This study reports a detailed investigation of the microstructure and mechanical properties (wear resistance and tensile strength) of hardened and tempered AISI H13 tool steel substrate following laser cladding with AISI H13 tool steel powder in as-clad and after post-cladding conventional bulk isothermal tempering [at 823 K (550 °C) for 2 hours] heat treatment. Laser cladding was carried out on AISI H13 tool steel substrate using a 6 kW continuous wave diode laser coupled with fiber delivering an energy density of 133 J/mm2 and equipped with a co-axial powder feeding nozzle capable of feeding powder at the rate of 13.3 × 10-3 g/mm2. Laser clad zone comprises martensite, retained austenite, and carbides, and measures an average hardness of 600 to 650 VHN. Subsequent isothermal tempering converted the microstructure into one with tempered martensite and uniform dispersion of carbides with a hardness of 550 to 650 VHN. Interestingly, laser cladding introduced residual compressive stress of 670 ± 15 MPa, which reduces to 580 ± 20 MPa following isothermal tempering. Micro-tensile testing with specimens machined from the clad zone across or transverse to cladding direction showed high strength but failure in brittle mode. On the other hand, similar testing with samples sectioned from the clad zone parallel or longitudinal to the direction of laser cladding prior to and after post-cladding tempering recorded lower strength but ductile failure with 4.7 and 8 pct elongation, respectively. Wear resistance of the laser surface clad and post-cladding tempered samples (evaluated by fretting wear testing) registered superior performance as compared to that of conventional hardened and tempered AISI H13 tool steel.

  3. Microstructural characterization of an AISI-SAE 4140 steel without nitridation and nitrided

    International Nuclear Information System (INIS)

    Medina F, A.; Naquid G, C.

    2000-01-01

    It was micro structurally characterized an AISI-SAE 4140 steel before and after of nitridation through the nitridation process by plasma post-unloading microwaves through Optical microscopy (OM), Scanning electron microscopy (SEM) by means of secondary electrons and retrodispersed, X-ray diffraction (XRD), Energy dispersion spectra (EDS) and mapping of elements. (Author)

  4. High temperature oxidation behavior of austenitic stainless steel AISI 304 in steam of nanofluids contain nanoparticle ZrO2

    International Nuclear Information System (INIS)

    Prajitno, Djoko Hadi; Syarif, Dani Gustaman

    2014-01-01

    The objective of this study is to evaluate high temperature oxidation behavior of austenitic stainless steel SS 304 in steam of nanofluids contain nanoparticle ZrO 2 . The oxidation was performed at high temperatures ranging from 600 to 800°C. The oxidation time was 60 minutes. After oxidation the surface of the samples was analyzed by different methods including, optical microscope, scanning electron microscope (SEM) and X-ray diffraction (XRD). X-ray diffraction examination show that the oxide scale formed during oxidation of stainless steel AISI 304 alloys is dominated by iron oxide, Fe 2 O 3 . Minor element such as Cr 2 O 3 is also appeared in the diffraction pattern. Characterization by optical microscope showed that cross section microstructure of stainless steel changed after oxidized with the oxide scale on the surface stainless steels. SEM and x-ray diffraction examination show that the oxide of ZrO 2 appeared on the surface of stainless steel. Kinetic rate of oxidation of austenite stainless steel AISI 304 showed that increasing oxidation temperature and time will increase oxidation rate

  5. Deformation induced martensite in AISI 316 stainless steel

    International Nuclear Information System (INIS)

    Solomon, N.; Solomon, I.

    2010-01-01

    The forming process leads to a considerable differentiation of the strain field within the billet, and finally causes the non-uniform distribution of the total strain, microstructure and properties of the material over the product cross-section. This paper focus on the influence of stress states on the deformation-induced a martensitic transformation in AISI Type 316 austenitic stainless steel. The formation of deformation-induced martensite is related to the austenite (g) instability at temperatures close or below room temperature. The structural transformation susceptibility is correlated to the stacking fault energy (SFE), which is a function not only of the chemical composition, but also of the testing temperature. Austenitic stainless steels possess high plasticity and can be easily cold formed. However, during cold processing the hardening phenomena always occurs. Nevertheless, the deformation-induced martensite transformation may enhance the rate of work-hardening and it may or may not be in favour of further material processing. Due to their high corrosion resistance and versatile mechanical properties the austenitic stainless steels are used in pressing of heat exchanger plates. However, this corrosion resistance is influenced by the amount of martensite formed during processing. In order to establish the links between total plastic strain, and martensitic transformation, the experimental tests were followed by numerical simulation. (Author) 21 refs.

  6. The Effects of The Industrial Cryogenic Process on The Wear Behaviours of AISI D2 Cold Work Tool Steels

    OpenAIRE

    Ersöz, Enes; Ovalı, İsmail

    2018-01-01

    In this study, industrial cryogenic process afterconventional heat treatment process for various holding time was applied toAISI D2 (DIN 1.2379) cold work tool steel. The effects of the industrialcryogenic process on the wear behavior was investigated. In the wear test 5,10and 15 N forces were carried out to all group specimens at a constant shearrate (3,16 m/s) and three different wear distances. Experimental results showthat cryogenic processing of AISI D2 cold work tool steels have a signi...

  7. Effects of Nitrogen on the DOS and the Passive Film Breakdown Potential of AISI 304 Stainless Steel

    International Nuclear Information System (INIS)

    Choe, Han Cheol; Kim, Kwan Hyu; Kim, Myung Soo; Lee, Ho Jong

    1992-01-01

    Effects of nitrogen on the degree of sensitization (DOS) and the passive film breakdown potential (Eb) of AISI 304 stainless steel were studied by potentiostat. AISI 304 stainless steel samples containing 0.02 ∼ 0.10wt% nitrogen were sensitized by heat treatment at 650 .deg. C. The DOS was measured using the double-loop reactivation method of the electrochemical potentiodynamic reactivation (EPR) test with the potential scan rate of 150 mV/min in the electrolyte of 0.5 M H 2 SO 4 + 0.01 M KSCN solution at 25 .deg. C. The passive film breakdown potential (Eb) and repassivation potential (Er) were detected by using the cyclic potentiodynamic polarization test (CPPT) in 0.5M HCI solution at 25 .deg. C. In addition, corrosion morphologies were observed by SEM and optical microscope. It was found that nitrogen additions up to 0.1wt% decreased DOS and increased Eb and Er of AISI 304 stainless steel, whereas the increasing sensitization time increased the DOS and decreased Eb and Er. The corrosion morphologies showed severe pits and intergranular attacks in the samples of low nitrogen content and high DOS

  8. Influence of the ion nitriding temperature in the wear resistance of AISI H13 tool steel

    International Nuclear Information System (INIS)

    Heck, Stenio Cristaldo; Fernandes, Frederico Augusto Pires; Pereira, Ricardo Gomes; Casteletti, Luiz Carlos; Totten, George Edward

    2010-01-01

    The AISI H13 tool steel for hot work is the most used in its category. This steel was developed for injection molds and extrusion of hot metals as well as for conformation in hot presses and hammers. Plasma nitriding can improve significantly the surface properties of these steels, but the treatments conditions, such as temperature, must be optimized. In this work the influence of nitriding treatment temperature on the wear behavior of this steel is investigated. Samples of AISI H13 steel were quenched and tempered and then ion nitrided in the temperatures of 450, 550 and 650 deg C, at 4mbar pressure, during 5 hours. Samples of the treated material were characterized by optical microscopy, Vickers microhardness, x-ray analysis and wear tests. Plasma nitriding formed hard diffusion zones in all the treated samples. White layers were formed in samples treated at 550 deg C and 650 deg C. The treatment temperature of 450 deg C produced the highest hardness. Treatment temperature showed great influence in the diffusion layer thickness. X-ray analysis indicated the formation of the Fe_3N, Fe_4N and CrN phases for all temperatures, but with different concentrations. Nitriding increased significantly the AISI H13 wear resistance. (author)

  9. Zr/ZrC modified layer formed on AISI 440B stainless steel by plasma Zr-alloying

    Science.gov (United States)

    Shen, H. H.; Liu, L.; Liu, X. Z.; Guo, Q.; Meng, T. X.; Wang, Z. X.; Yang, H. J.; Liu, X. P.

    2016-12-01

    The surface Zr/ZrC gradient alloying layer was prepared by double glow plasma surface alloying technique to increase the surface hardness and wear resistance of AISI 440B stainless steel. The microstructure of the Zr/ZrC alloying layer formed at different alloying temperatures and times as well as its formation mechanism were discussed by using scanning electron microscopy, glow discharge optical emission spectrum, X-ray diffraction and X-ray photoelectron spectroscopy. The adhesive strength, hardness and tribological property of the Zr/ZrC alloying layer were also evaluated in the paper. The alloying surface consists of the Zr-top layer and ZrC-subsurface layer which adheres strongly to the AISI 440B steel substrate. The thickness of the Zr/ZrC alloying layer increases gradually from 16 μm to 23 μm with alloying temperature elevated from 900 °C to 1000 °C. With alloying time from 0.5 h to 4 h, the alloyed depth increases from 3 μm to 30 μm, and the ZrC-rich alloyed thickness vs time is basically parabola at temperature of 1000 °C. Both the hardness and wear resistance of the Zr/ZrC alloying layer obviously increase compared with untreated AISI 440B steel.

  10. Effect of acetic acid on corrosion behavior of AISI 201, 304 and 430 stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Vashishtha, Himanshu; Taiwade, Ravindra V.; Sharma, Sumitra [Visvesvaraya National Institute of Technology (VNIT), Nagpur (India). Dept. of Metallurgical and Materials Engineering

    2017-05-15

    Austenitic stainless steels are often used to handle organic acids such as acetic acid (CH{sub 3}COOH), which are extensively used in food contact applications and chemical industries for manufacturing medicines, nutrition and various chemical amalgams. In the present investigation an attempt has been made to compare the corrosion behavior of Cr-Ni (AISI type 304), Cr-Mn-Ni (type 201) and Cr (type 430) stainless steel for economical replacement of higher cost Cr-Ni grade. Immersion testing was performed at room temperature and boiling temperature in acetic acid. Atomic absorption spectroscopy was carried out to evaluate metal ion concentration in the immersion solution. The surface morphology of pit formation was characterized using scanning electron microscopy coupled with energy dispersive X-ray spectroscopy. The effect of elemental leaching on electrical conductivity of the immersion solution was evaluated and correlated with pH measurements. A new mechanism has been proposed for the pit formation due to manganese sulfide inclusions. The replacement compatibility was further confirmed with anodic polarization testing and a successful replacement was established for room temperature applications.

  11. Improvement of Tribological Performance of AISI H13 Steel by Means of a Self-Lubricated Oxide-Containing Tribo-layer

    Science.gov (United States)

    Cui, Xianghong; Jin, Yunxue; Chen, Wei; Zhang, Qiuyang; Wang, Shuqi

    2018-03-01

    A self-lubricated oxide-containing tribo-layer was induced to form by continuously adding particles of MoS2, Fe2O3 or their mixtures onto sliding interfaces of AISI H13 and 52100 steels. The artificial tribo-layer was always noticed to form continuously and cover the worn surface (termed as cover-type), whereas the original tribo-layer spontaneously formed with no additive was usually discontinuous and inserted into the substrate (termed as insert-type). Clearly, the cover-type and insert-type tribo-layers exactly corresponded to low and high wear rates, respectively. For the mixed additives of Fe2O3 + MoS2, the protective tribo-layers presented a load-carrying capability and lubricative function, which are attributed to the existence of Fe2O3 and MoS2. Hence, the wear rates and friction coefficients of H13 steel were markedly reduced.

  12. Determination of Proper Austenitization Temperatures for Hot Stamping of AISI 4140 Steel

    Science.gov (United States)

    Samadian, Pedram; Parsa, Mohammad Habibi; Shakeri, Amid

    2014-04-01

    High strength steels are desirable materials for use in automobile bodies in order to reduce vehicle weight and increase the safety of car passengers, but steel grades with high strength commonly show poor formability. Recently, steels with controlled microstructures and compositions are used to gain adequate strength after hot stamping while maintaining good formability during processing. In this study, microstructure evolutions and changes in mechanical properties of AISI 4140 steel sheets resulting from the hot stamping process at different austenitization temperatures were investigated. To determine the proper austenitization temperatures, the results were compared with those of the cold-worked and cold-worked plus quench-tempered specimens. Comparisons showed that the austenitization temperatures of 1000 and 1100 °C are proper for hot stamping of 3-mm-thick AISI 4140 steel sheets due to the resultant martensitic microstructure which led to the yield and ultimate tensile strength of 1.3 and 2.1 GPa, respectively. Such conditions resulted in more favorable simultaneous strength and elongation than those of hot-stamped conventional boron steels.

  13. Study of corrosion resistance of AISI 444 ferritic stainless steel for application as a biomaterial

    International Nuclear Information System (INIS)

    Marques, Rogerio Albuquerque

    2014-01-01

    Ferritic stainless steels are ferromagnetic materials. This property does not allow their use in orthopedic prosthesis. Nevertheless, in some specific applications, this characteristic is very useful, such as, for fixing dental and facial prostheses by using magnetic attachments. In this study, the corrosion resistance and cytotoxicity of the AISI 444 ferritic stainless steel, with low nickel content, extra-low interstitial levels (C and N) and Ti and Nb stabilizers, were investigated for magnetic dental attachments application. The ISO 5832-1 (ASTM F-139) austenitic stainless steel and a commercial universal keeper for dental attachment (Neo-magnet System) were evaluated for comparison reasons. The first stainless steel is the most used metallic material for prostheses, and the second one, is a ferromagnetic keeper for dental prostheses (NeoM). In vitro cytotoxicity analysis was performed by the red neutral incorporation method. The results showed that the AISI 444 stainless steel is non cytotoxic. The corrosion resistance was studied by anodic polarization methods and electrochemical impedance spectroscopy (EIS), in a saline phosphate buffered solution (PBS) at 37 °C. The electronic properties of the passive film formed on AISI 444 SS were evaluated by the Mott-Schottky approach. All tested materials showed passivity in the PBS medium and the passive oxide film presented a duplex nature. The highest susceptibility to pitting corrosion was associated to the NeoM SS. This steel was also associated to the highest dopant concentration. The comparatively low levels of chromium (nearly 12.5%) and molybdenum (0.3%) of NeoM relatively to the other studied stainless steels are the probable cause of its lower corrosion resistance. The NeoM chemical composition does not match that of the SUS444 standards. The AISI 444 SS pitting resistance was equivalent to the ISO 5832-1 pointing out that it is a potential candidate for replacement of commercial ferromagnetic alloys used

  14. Mechanical behaviour of AISI 304/307 weldments creep tested at 7000C

    International Nuclear Information System (INIS)

    Pope, A.M.; Monteiro, S.N.; Silveira, T.L.

    Preliminary observations on the mechanical behavior of AISI 304/347 weldments creep tested at 700 0 C are presented. The results are compared with those of similar welded joints isothermally treated at the same temperature for different times. The peculiar aspects in the mechanical behavior are discussed based on precipitation reactions which occur in the joint materials [pt

  15. Characterization Of Oxide Layers Produced On The AISI 321 Stainless Steel After Annealing

    Directory of Open Access Journals (Sweden)

    Bochnowski W.

    2015-09-01

    Full Text Available In this study, the structure, chemical composition and topography of oxide layers produced on the surface of the AISI 321 austenitic steel in the annealing process were analyzed. Heat treatment was done at 980°C temperature for 1 hour time in different conditions. The annealing was done in a ceramic furnace in oxidation atmosphere and in vacuum furnaces with cylindrical molybdenum and graphite chambers. The analysis was carried out using the following methods: a scanning electron microscope (SEM equipped with an energy-dispersive X-ray spectrometer (EDX, a transmission electron microscope (TEM equipped with an energy-dispersive X-ray spectrometer (EDX, an X-ray diffractometer (XRD, a secondary ion mass spectrometer with time-of-flight mass analyzer (TOF SIMS and an atomic force microscope (AFM. The oxide layer formed during annealing of the AISI 321 steel at 980°C consisted of sub-layers, diversified in the chemical composition. The thickness of the oxidized layer is depended on the annealing conditions. In a ceramic furnace in oxidation atmosphere, the thickness of the oxide layer was of 300-500 nm, in a vacuum furnace with molybdenum and graphite heating chambers, it ranged from 40 to 300 nm and from a few to 50 nm, respectively. TOF SIMS method allows to get average (for the surface of 100 μm × 100 μm depth profiles of concentration of particular elements and elements combined with oxygen. In oxide layers formed in vacuum furnaces there are no iron oxides. Titanium, apart from being bounded with carbon in carbides, is a component of the oxide layer formed on the surface of the AISI 321 steel.

  16. Corrosion of stainless steel grades in molten NaOH/KOH eutectic at 250 C: AISI304 austenitic and 2205 duplex

    Energy Technology Data Exchange (ETDEWEB)

    Bozzini, B.; Bogani, F.; Scarselli, G. [Dipartimento di Ingegneria dell' Innovazione, Universita del Salento, Via per Monteroni, 73100 Lecce (Italy); Barella, S.; Boniardi, M. [Dipartimento di Meccanica, Politecnico di Milano, via La Masa 34, 20156 Milano (Italy); Giovannelli, G.; Natali, S. [Dipartimento DICMA, Universita di Roma ' ' La Sapienza' ' , via Eudossiana 18, 00184 Roma (Italy)

    2012-11-15

    The present paper focuses on the corrosion of an austenitic (AISI304) and a duplex (2205) stainless steel grade in molten KOH/NaOH 50 w/o eutectic at 250 C. Experimental activities have been performed consisting in electrochemical measurements (linear sweep voltammetry and electrochemical impedance spectrometry) complemented by metallographic (in-plane and cross-sectional SEM micrography), structural (X-ray diffractometry) and compositional (EDX line-profiles) characterisation of the materials attacked under electrochemically controlled conditions. Electrochemical measurements have shown that AISI304 exhibits a passivating behaviour, characterised by two passivation peaks and a transpassive threshold, while duplex, does not yield a clear indication of passivation. AISI304 was found to fail by intergranular corrosion and to be covered in both passive and transpassive conditions, by an incoherent scale, containing electrolyte species. Duplex samples, instead tends to fail by homogeneous attack and exhibit a range of scale structures, depending on the applied potential. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  17. Experimental Investigation of the Effect of Burnishing Force on Service Properties of AISI 1010 Steel Plates

    Science.gov (United States)

    Gharbi, F.; Sghaier, S.; Morel, F.; Benameur, T.

    2015-02-01

    This paper presents the results obtained with a new ball burnishing tool developed for the mechanical treatment of large flat surfaces. Several parameters can affect the mechanical behavior and fatigue of workpiece. Our study focused on the effect of the burnishing force on the surface quality and on the service properties (mechanical behavior, fatigue) of AISI 1010 steel hot-rolled plates. Experimental results assert that burnishing force not exceeding 300 N causes an increase in the ductility. In addition, results indicated that the effect of the burnishing force on the residual surface stress was greater in the direction of advance than in the cross-feed direction. Furthermore, the flat burnishing surfaces did not improve the fatigue strength of AISI 1010 steel flat specimens.

  18. Evaluación del comportamiento estructural y de resistencia a la corrosión de armaduras de acero inoxidable austenítico AISI 304 y dúplex AISI 2304 embebidas en morteros de cemento Pórtland

    Directory of Open Access Journals (Sweden)

    Medina, E.

    2012-12-01

    Full Text Available The mechanical and structural behaviour of two stainless steels reinforcements, with grades austenitic EN 1.4301 (AISI 304 and duplex EN 1.4362 (AISI 2304 have been studied, and compared with the conventional carbon steel B500SD rebar. The study was conducted at three levels: at rebar level, at section level and at structural element level. The different mechanical properties of stainless steel directly influence the behaviour at section level and structural element level. The study of the corrosion behaviour of the two stainless steels has been performed by electrochemical measurements, monitoring the corrosion potential and the lineal polarization resistance (LPR, of reinforcements embedded in ordinary Portland cement (OPC mortar specimens contaminated with different amount of chloride over one year time exposure. Both stainless steels specimens embedded in OPC mortar remain in the passive state for all the chloride concentration range studied after one year exposure.

    Se ha evaluado el comportamiento mecánico y estructural de dos aceros inoxidables corrugados, el austenítico EN 1.4301 (AISI 304 y el dúplex EN 1.4362 (AISI 2304, y se han comparado con el tradicional acero al carbono B500SD. El estudio se ha realizado en tres niveles: a nivel de barra, de sección y de pieza. Las diferentes características mecánicas de los aceros inoxidables condicionan el comportamiento a nivel de sección y de pieza estructural. El estudio del comportamiento frente a la corrosión de los dos aceros inoxidables se ha realizado mediante mediciones electroquímicas monitorizando el potencial de corrosión y la resistencia de polarización de armaduras embebidas en probetas de mortero contaminado con diferentes concentraciones de cloruros durante un tiempo de exposición de un año. Ambos aceros inoxidables permanecen en estado pasivo en las probetas para todos los contenidos de cloruros.

  19. Stress corrosion crack growth studies on nitrogen added AISI type 316 stainless steel and its weld metal in boiling acidified sodium chloride solution using the fracture mechanics approach

    Energy Technology Data Exchange (ETDEWEB)

    Shaikh, H.; George, G.; Khatak, H.S. [Indira Gandhi Centre for Atomic Research, Kalpakkam (India). Div. of Metallurgy; Schneider, F.; Mummert, K. [Institut fuer Festkoerper- und Werkstofforschung Dresden e.V. (Germany). Inst. fuer Metallische Werkstoffe

    2000-10-01

    Compact tension specimens of nitrogen-added AISI type 316 austenitic stainless steel and its weld metal were subject to stress corrosion cracking (SCC) testing in a boiling solution containing 5 M sodium chloride + 0.15 M sodium sulphate + 2.5 ml/l hydrochloric acid solution using the constant extension rate testing (CERT) technique. The extension rate of testing was 10 microns per hour. The threshold values of stress intensify factor (K{sub ISCC}) and J-integral (J{sub ISCC}) were taken as those values of K{sub I} and J{sub I} at which about 25 microns of SCC crack growth was observed. These threshold values were about four times higher and plateau crack growth rates (PCGR) were nearly one order of magnitude lower for the base metal vis-a-vis the weld metal. Fractographic observations indicated failure by transgranular SCC (TGSCC) of austenite in both the base and weld metal. No stress-assisted dissolution of delta-ferrite or its interface with austenite, was observed. (orig.) [German] CT-Proben von Grund- und Schweissnahtwerkstoff des stickstoffhaltigen Stahles AISI 316 LN wurden Spannungsrisskorrosionstests in siedender chloridhaltiger Loesung (5 M Natriumchlorid/0,15 M Natriumsulfat/0,03 M Salzsaeure) unterzogen. Die Tests erfolgten bei konstanter Dehnrate (CERT-Test) von 10 {mu}m/h. Als Schwellwerte der Initiierung von Spannungsrisskorrosion K{sub ISCC} und I{sub ISCC} wurden die Werte des Spannungsintensitaetsfaktors K{sub I} und des J-Integrals J{sub I} ermittelt, bei denen ein Risswachstum von 25 {mu}m auftrat. Dabei wies der Grundwerkstoff 4-fach hoehere Schwellwerte K{sub ISCC} und J{sub ISCC} auf als der Schweissnahtwerkstoff. Auch die Risswachstumsraten im Plateaubereich der Risswachstumsrate-Spannungsintensitaetskruven waren am Grundwerkstoff um eine Groessenordnung geringer als am Schweissnahtwerkstoff. Die fraktorgrahischen Untersuchungen zeigten an beiden Materialien Schaedigung durch transkristalline Spannungsrisskorrosion. Eine

  20. A Kantorovich-Stancu Type Generalization of Szasz Operators including Brenke Type Polynomials

    Directory of Open Access Journals (Sweden)

    Rabia Aktaş

    2013-01-01

    Full Text Available We introduce a Kantorovich-Stancu type modification of a generalization of Szasz operators defined by means of the Brenke type polynomials and obtain approximation properties of these operators. Also, we give a Voronovskaya type theorem for Kantorovich-Stancu type operators including Gould-Hopper polynomials.

  1. Effect of caffeine inhibitor in corrosion rate and microstructure of KS01 carbon steel and AISI 1045 at media sea water

    International Nuclear Information System (INIS)

    Sulistioso Giat S; Setyo Purwanto; Deswita; Ari Handayani; Berta Vidyananda

    2013-01-01

    Many synthetic materials are good inhibitors for the prevention of corrosion . Many inhibitors are toxic, because of the influence of these toxic properties, recently use organic materials as corrosion inhibitors, that are not hazardous and environmentally friendly. In this study caffeine compounds used as corrosion inhibitors. This compound could be used as corrosion inhibitor because of the existence of their chemical groups that containing free electron pair, that is nitrogen. Corrosion rate testing conducted in sea water medium taken from the Northern region of Indramayu with variations of the concentration of caffeine 0, 50, 100, 150, and 200 ppm to determine the optimum concentration of caffeine in corrosion rate of carbon steel AISI 1045 and KS01 that a widely used on the cooling system in the industry. Corrosion rate of KS-01 steel before used in inhibitor media is 25,07 mpy that less than corrosion rate of carbon steel AISI 1045, is 45,82 mpy . The results of this study indicate that caffeine is able to inhibit the corrosion rate of both of samples with optimum efficiency KS01 for 64.38%, and AISI 1045 of 66.63%. The optimum concentration of caffeine to inhibited AISI 1045 is 150 ppm and for KS01 is 100 ppm,. Beside that analysis of microstructure for both samples have done, for media before and after inhibitor addition. (author)

  2. The influence of Reynolds number on the galvanic corrosion of the copper/AISI 304 pair in aqueous LiBr solutions

    International Nuclear Information System (INIS)

    Montanes, M.T.; Sanchez-Tovar, R.; Garcia-Anton, J.; Perez-Herranz, V.

    2009-01-01

    The influence of Reynolds number on the galvanic corrosion of the copper/AISI 304 stainless steel pair in a concentrated lithium bromide solution was investigated according to the mixed potential theory. A hydraulic circuit was designed to study dynamic corrosion processes in situ. A potential relation between corrosion current density (i corr ) and Reynolds number (Re) was found for copper, showing a mixed control of a chemical step and mass transport through the corrosion products film with the predominance of the former. No dependence of i corr on Re could be established for AISI 304, showing a chemical step control. Moreover, under stagnant conditions, partial passivation may occur in AISI 304; however, under flowing conditions passivation is not possible. Copper is the anodic element of the pair under all flowing conditions analysed. The galvanic phenomenon is more important as Re increases, but the results show compatibility of both materials at all Re values analysed. Similarly, a potential relation between galvanic current density (i G ) and Re was found, showing a mixed control of a chemical step and mass transport with the predominance of the latter. Copper corrosion resistance decreases more rapidly as Re increases due to the AISI 304 galvanic effect: there is a synergy between the galvanic effect and the hydrodynamic conditions. Under stagnant conditions, the galvanic behaviour of the materials is close to the compatibility limit and an inversion of the anodic element of the galvanic pair takes place.

  3. Toolpath strategy for cutter life improvement in plunge milling of AISI H13 tool steel

    Science.gov (United States)

    Adesta, E. Y. T.; Avicenna; hilmy, I.; Daud, M. R. H. C.

    2018-01-01

    Machinability of AISI H13 tool steel is a prominent issue since the material has the characteristics of high hardenability, excellent wear resistance, and hot toughness. A method of improving cutter life of AISI H13 tool steel plunge milling by alternating the toolpath and cutting conditions is proposed. Taguchi orthogonal array with L9 (3^4) resolution will be employed with one categorical factor of toolpath strategy (TS) and three numeric factors of cutting speed (Vc), radial depth of cut (ae ), and chip load (fz ). It is expected that there are significant differences for each application of toolpath strategy and each cutting condition factor toward the cutting force and tool wear mechanism of the machining process, and medial axis transform toolpath could provide a better tool life improvement by a reduction of cutting force during machining.

  4. Hot ductility and flow stress of AISI 4130 and 52100-type steels

    Energy Technology Data Exchange (ETDEWEB)

    Barbier, Damien [Vallourec Research Center France, F-59620 Aulnoye-Aymeries (France); Guérin, Jean-Dominique, E-mail: jean-dominique.guerin@univ-valenciennes.fr [UVHC, LAMIH UMR CNRS 8201, F-59313 Valenciennes (France); Univ Lille Nord de France, F-59000 Lille (France); Dubar, Mirentxu [UVHC, LAMIH UMR CNRS 8201, F-59313 Valenciennes (France); Univ Lille Nord de France, F-59000 Lille (France); Bénard, Thierry; Bonneau, Sébastien [Vallourec Research Center France, F-59620 Aulnoye-Aymeries (France); Cabrera, Eli Saùl Puchi [School of Metallurgical Engineering and Materials Science, Universidad Central de Venezuela (Venezuela, Bolivarian Republic of)

    2017-04-06

    The present communication reports the main findings of an investigation that has been conducted in order to examine the ductility of both the AISI 4130 and 52100 steel grades, in a wide range of temperatures, spanning from room temperature up to 1250 °C, deformed in tension at strain rates of approximately 0.005 s{sup −1}. The ductility of the investigated alloys has been determined employing two different methodologies. The first one is based on the classical definition of this property, as determined from the reduction in the cross sectional area of the tensile specimen after fracture. The second method, which is proposed in this work, is based on the measurement of the energy under the engineering stress-strain curve and the decomposition of the total deformation energy into the uniform plastic and non-uniform or fracture energy components. Complementary axisymmetric compression tests have also been carried out in the temperature range of 600 °Cto 900 °C, in order to determine the strain related to the onset of dynamic recrystallization (DRX) at temperatures above 800 °C, as well as the strain corresponding to the occurrence of necking at these temperatures. The ductility values determined from both methods are observed to increase from approximately 10–80% when the testing temperature increases from room temperature to 1200 °C. Both measurements are also observed to agree up to temperatures of about 600 °C. Also, it has been determined that above this temperature, the ductility values derived from the energy criterion are somewhat higher than those computed from the reduction in the cross section area of the specimens. It has been shown that the onset of DRX gives rise to an improvement in the ductility of both steels, which is also related to a significant increase in the strain for the beginning of necking. The advantage of the energy criterion, in comparison with that based on the area reduction after fracture, is discussed.

  5. Carbides crystalline structure of AISI M2 high-speed steel

    International Nuclear Information System (INIS)

    Serna, M.M.; Galego, E.; Rossi, J.L.

    2005-01-01

    The aim of this study was to identify the crystallographic structure of the extracted carbides of AISI M2 steel spray formed The structure determination of these carbides. The structure determination of these carbides is a very hard work. Since these structures were formed by atom migration it is not possible to reproduce them by a controlled process with a determined chemical composition. The solution of this problem is to obtain the carbide by chemical extraction from the steel. (Author)

  6. Effects of heat treatment conditions on microstructure and mechanical properties of AISI 420 steel

    Energy Technology Data Exchange (ETDEWEB)

    Scheuer, C.J.; Fraga, R.A.; Cardoso, R.P.; Brunatto, S.F. [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil). Departamento de Engenharia Mecanica. Grupo de Tecnologia de Fabricacao Assistida por Plasma e Metalurgia do Po

    2014-07-01

    The cycle control of heat treatments, on the quenching and tempering operation of AISI 420 stainless steel, is essential for improved material performance. The adequate choice of heat treatment parameters, can lead an optimization on its mechanical properties and corrosion resistance. Thus, this paper aims to investigate the effects of quenchants medium, and austenitizing and tempering temperatures, on the microstructure and mechanical properties of AISI 420 steel. Different heat treatments cycles were studied: 1) samples were austenitized at 1050°C and water, oil and air quenched; 2) samples were austenitized at range temperatures of 950-1050°C and oil quenched; and 3) as-quenched samples were tempering at range temperatures of 400-500°C. Treated samples were characterized by optical microscopy, X-ray diffractometry and hardness measurements. The samples hardness increases with increasing cooling rate (water > oil > air quenched). Water quenched samples presented crack after cooling to room temperature. Samples hardness also increases with austenitizing temperature increasing, and decreases with increasing tempering temperature. (author)

  7. High temperature oxidation behavior of austenitic stainless steel AISI 304 in steam of nanofluids contain nanoparticle ZrO2

    Energy Technology Data Exchange (ETDEWEB)

    Prajitno, Djoko Hadi, E-mail: djokohp@batan.go.id; Syarif, Dani Gustaman, E-mail: djokohp@batan.go.id [Research Center for Nuclear Materials and Radiometry, Jl. Tamansari 71, Bandung 40132 (Indonesia)

    2014-03-24

    The objective of this study is to evaluate high temperature oxidation behavior of austenitic stainless steel SS 304 in steam of nanofluids contain nanoparticle ZrO{sub 2}. The oxidation was performed at high temperatures ranging from 600 to 800°C. The oxidation time was 60 minutes. After oxidation the surface of the samples was analyzed by different methods including, optical microscope, scanning electron microscope (SEM) and X-ray diffraction (XRD). X-ray diffraction examination show that the oxide scale formed during oxidation of stainless steel AISI 304 alloys is dominated by iron oxide, Fe{sub 2}O{sub 3}. Minor element such as Cr{sub 2}O{sub 3} is also appeared in the diffraction pattern. Characterization by optical microscope showed that cross section microstructure of stainless steel changed after oxidized with the oxide scale on the surface stainless steels. SEM and x-ray diffraction examination show that the oxide of ZrO{sub 2} appeared on the surface of stainless steel. Kinetic rate of oxidation of austenite stainless steel AISI 304 showed that increasing oxidation temperature and time will increase oxidation rate.

  8. Surface nanocrystallization by surface mechanical attrition treatment and its effect on structure and properties of plasma nitrided AISI 321 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Lin Yimin [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, 18 Middle Tianshui Road, Lanzhou 730000 (China) and Graduate School of the Chinese Academy of Sciences, Beijing 100039 (China)]. E-mail: linyimin_2001@yahoo.com.cn; Lu Jian [LASMIS, University of Technology of Troyes, 10000 Troyes (France); Wang Liping [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, 18 Middle Tianshui Road, Lanzhou 730000 (China); Graduate School of the Chinese Academy of Sciences, Beijing 100039 (China); Xu Tao [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, 18 Middle Tianshui Road, Lanzhou 730000 (China); Xue Qunji [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, 18 Middle Tianshui Road, Lanzhou 730000 (China)]. E-mail: qjxue@ns.lzb.ac.cn

    2006-12-15

    A plastic deformation surface layer with nanocrystalline grains was produced on AISI 321 austenitic stainless steel by means of surface mechanical attrition treatment (SMAT). Low-temperature nitriding of SMAT and un-SMAT AISI 321 stainless steel was carried out in pulsed-DC glow discharge. The effect of SMAT pretreatment on the microstructure and properties of the stainless steel were investigated using X-ray diffraction, scanning electron microscopy, transmission electron microscopy, Vickers hardness tester and UMT-2MT tribometer. The results show that the plasma nitriding of AISI 321 steel can be enhanced considerably by means of SMAT process before nitriding, and a much thicker nitrogen diffusion layer with higher hardness was obtained for the SMAT samples when compared with un-SMAT samples. In addition, the wear resistance and load capacity of the nitrided layers on the SMAT samples was much higher than that of the un-SMAT samples due to the thicker S phase case and the gradient nitrogen diffusion layer.

  9. Treatment of nitridation by microwave post discharge plasma in an AISI 4140 steel

    International Nuclear Information System (INIS)

    Medina F, A.; Rodriguez L, V.; Zamora R, L.; Oseguera P, J.

    1998-01-01

    The objective of this work is to determine through X-ray diffraction, microhardness measurement and scanning electron microscopy those main operation parameters of the microwave post discharge treatment (temperature of treatment, gas mixture and permanence time) nitriding an AISI 4140 steel and to characterize the compact layer of nitrides formed during the treatment. (Author)

  10. Structure and properties of the Stainless steel AISI 316 nitrided with microwave plasma; Estructura y propiedades del acero inoxidable AISI 316 nitrurado con plasmas de microondas

    Energy Technology Data Exchange (ETDEWEB)

    Becerril R, F

    1999-07-01

    In this work were presented the results obtained by nitridation on stainless steel AISI 316 using a plasma generated through a microwave discharge with an external magnetic field using several moistures hydrogen / nitrogen to form a plasma. The purpose of nitridation was to increase the surface hardness of stainless steel through a phase formation knew as {gamma}N which has been reported that produces such effect without affect the corrosion resistance proper of this material. (Author)

  11. Evaluation of the TIG welding mechanical behavior in AISI 316 tubes for fuel rods

    International Nuclear Information System (INIS)

    Bittencourt, M.S.Q.; Carvalho Perdigao, S. de

    1985-10-01

    The effect of service temperature, the mechanical resistance and the creep behaviour of a steel which is intendend to be used as fuel rods in Nuclear Reactors was investigated. The tests were performed in seamless tubes of austenitic stainless steel, AISI 316, 20% cold worked, TIG welded. (Author) [pt

  12. Surface characterization and wear behaviour of laser surface melted AISI 316L stainless steel

    CSIR Research Space (South Africa)

    Kumar, A

    2010-01-01

    Full Text Available The present study concerns an in depth investigation of the influence of laser surface melting of AISI 316L stainless steel using Ar and N2 as shrouding atmosphere. Laser surface melting has been carried out using a 5 kW continuous wave (CW) fibre...

  13. Plasma nitriding process by direct current glow discharge at low temperature increasing the thermal diffusivity of AISI 304 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Prandel, L. V.; Somer, A.; Assmann, A.; Camelotti, F.; Costa, G.; Bonardi, C.; Jurelo, A. R.; Rodrigues, J. B.; Cruz, G. K. [Universidade Estadual de Ponta Grossa, Grupo de Espectroscopia Optica e Fotoacustica de Materiais, Departamento de Fisica, Av. Carlos Cavalcanti, 4748, CEP 84030-900, Ponta Grossa, PR (Brazil)

    2013-02-14

    This work reports for the first time on the use of the open photoacoustic cell technique operating at very low frequencies and at room temperature to experimentally determine the thermal diffusivity parameter of commercial AISI304 stainless steel and AISI304 stainless steel nitrided samples. Complementary measurements of X-ray diffraction and scanning electron microscopy were also performed. The results show that in standard AISI 304 stainless steel samples the thermal diffusivity is (4.0 {+-} 0.3) Multiplication-Sign 10{sup -6} m{sup 2}/s. After the nitriding process, the thermal diffusivity increases to the value (7.1 {+-} 0.5) Multiplication-Sign 10{sup -6} m{sup 2}/s. The results are being associated to the diffusion process of nitrogen into the surface of the sample. Carrying out subsequent thermal treatment at 500 Degree-Sign C, the thermal diffusivity increases up to (12.0 {+-} 2) Multiplication-Sign 10{sup -6} m{sup 2}/s. Now the observed growing in the thermal diffusivity must be related to the change in the phases contained in the nitrided layer.

  14. Microstructural changes of AISI 316L due to structural sensitization and its influence on the fatigue properties

    Directory of Open Access Journals (Sweden)

    Sylvia Dundeková

    2014-11-01

    Full Text Available Mechanical and fatigue properties of material are dependent on its microstructure. The microstructure of AISI 316L stainless steel commonly used for the production of medical tools, equipment and implants can be easily influenced by its heat treatment. Microstructural changes and fatigue properties of AISI 316L stainless steel due to the heat treatment consisted of annealing at the temperature of 815°C with the dwell time of 500 hours were analyzed in the present paper. Precipitation of intermetallic phases and carbides was observed as a response of the material to the applied heat treatment. Small negative influence was observed in the case of fatigue region bellow 105 cycles; however the fatigue limit remains unchanged due to the structural sensitization.

  15. Corrosion behavior of plasma sprayed hydroxyapatite and hydroxyapatite-silicon oxide coatings on AISI 304 for biomedical application

    International Nuclear Information System (INIS)

    Singh, Gurpreet; Singh, Hazoor; Sidhu, Buta Singh

    2013-01-01

    The objective of this study is to evaluate corrosion resistance of plasma sprayed hydroxyapatite (HA) and HA-silicon oxide (SiO 2 ) coated AISI 304 substrates. In HA-SiO 2 coatings, 10 wt% SiO 2 and 20 wt% SiO 2 was mixed with HA. The feedstock and coatings were characterized by X-ray diffraction and scanning electron microscopy/energy dispersive X-ray spectroscopy. The corrosion resistance was determined for the uncoated and coated samples. The corrosion resistance of the AISI 304 was found more after the deposition of the HA-SiO 2 coatings rather than HA coating and uncoated. All the coatings were crack free after 24 h dipping in Ringer's solution for electrochemical corrosion testing.

  16. Influence of the surface finishing on electrochemical corrosion characteristics of AISI 316L stainless steel

    Czech Academy of Sciences Publication Activity Database

    Dundeková, S.; Hadzima, B.; Fintová, Stanislava

    2015-01-01

    Roč. 22, č. 2 (2015), s. 77-84 ISSN 1335-0803 Institutional support: RVO:68081723 Keywords : AISI 316L stainless steel * EIS * Corrosion Subject RIV: JK - Corrosion ; Surface Treatment of Materials http://ojs.mateng.sk/index.php/Mateng/article/view/167/278

  17. Effects of static strain aging on residual stress stability and alternating bending strength of shot peened AISI 4140

    Energy Technology Data Exchange (ETDEWEB)

    Menig, R.; Schulze, V.; Voehringer, O. [Inst. fuer Werkstoffkunde 1, Univ. Karlsruhe (TH), Karlsruhe (Germany)

    2002-07-01

    Increases of residual stress stability and alternating bending strength of shot peened AISI 4140 are obtained by successive annealing treatments. This is caused by static strain aging effects, which lead to pinning of dislocations by carbon atoms and very small carbides. It will be shown that by well directed annealing of a quenched and tempered AISI 4140 it is possible to maximize the positive effects of static strain aging, without causing extended thermal residual stress relaxation. The amount of yield stress increases caused by static strain aging is quantified using tensile tests. Static strain aging is also found to be responsible for an increase of the quasi static and cyclic surface yield strength present after shot peening. (orig.)

  18. Electromagnetic nondestructive evaluation of tempering process in AISI D2 tool steel

    Science.gov (United States)

    Kahrobaee, Saeed; Kashefi, Mehrdad

    2015-05-01

    The present paper investigates the potential of using eddy current technique as a reliable nondestructive tool to detect microstructural changes during the different stages of tempering treatment in AISI D2 tool steel. Five stages occur in tempering of the steel: precipitation of ɛ carbides, formation of cementite, retained austenite decomposition, secondary hardening effect and spheroidization of carbides. These stages were characterized by destructive methods, including dilatometry, differential scanning calorimetry, X-ray diffraction, scanning electron microscopic observations, and hardness measurements. The microstructural changes alter the electrical resistivity/magnetic saturation, which, in turn, influence the eddy current signals. Two EC parameters, induced voltage sensed by pickup coil and impedance point detected by excitation coil, were evaluated as a function of tempering temperature to characterize the microstructural features, nondestructively. The study revealed that a good correlation exists between the EC parameters and the microstructural changes.

  19. Crack propagation in stainless steel AISI 304L in Hydrogen Chemistry conditions (HWC); Propagacion de Grietas en Acero Inoxidable AISI 304L en Condiciones de Quimica de Hidrogeno (HWC)

    Energy Technology Data Exchange (ETDEWEB)

    Diaz S, A.; Fuentes C, P.; Merino C, F. [ININ, Carretera Mexico -Toluca s/n, La Marquesa, Ocoyoacac, Mexico (Mexico); Castano M, V. [Instituto de Fisica Aplicada, UNAM, Km 15.5 Carretera Queretaro-San Luis Potosi, Juriquilla, Queretaro (Mexico)]. e-mail: ads@nuclear.inin.mx

    2006-07-01

    Velocities of crack growth in samples type CT pre cracking of stainless steel AISI 304l solder and sensitized thermally its were obtained by the Rising Displacement method or of growing displacement. It was used a recirculation circuit that simulates the operation conditions of a BWR type reactor (temperature of 280 C and a pressure of 8 MPa) with the chemistry modified by the addition of hydrogen with and without the addition of impurities of a powerful oxidizer like the Cu{sup +} ion. In each essay stayed a displacement velocity was constant of 1x10{sup -9} m/s, making a continuous pursuit of the advance of the crack by the electric potential drop technique. Contrary to the idea of mitigation of the crack propagation velocity by effect of the addition of the hydrogen in the system, the values of the growth velocities obtained by this methodology went similar to the opposing ones under normal operation conditions. To the finish of the rehearsal one carries out the fractographic analysis of the propagation surfaces, which showed cracks growth in trans and intergranular way, evidencing the complexity of the regulator mechanisms of the IGSCC like in mitigation conditions as the alternative Hydrogen Chemistry. (Author)

  20. Comparative tribological studies of duplex surface treated AISI 1045 steels fabricated by combinations of plasma nitriding and aluminizing

    International Nuclear Information System (INIS)

    Haftlang, Farahnaz; Habibolahzadeh, Ali; Sohi, Mahmoud Heydarzadeh

    2014-01-01

    Highlights: • AlN coating was applied on AISI 1045 steel via plasma nitriding and aluminizing. • Aluminizing of pre-nitrided specimen provides the highest surface hardness. • The lowest wear rate was obtained via aluminizing of pre-nitrided specimen. • Wear mechanism of the modified layer consists of oxidative and spallung wear. - Abstract: Duplex surface treatments via aluminizing and plasma nitriding were carried out on AISI 1045 steel. A number of work pieces were aluminized and subsequently plasma nitrided (Al–PN) and other work pieces were plasma nitrided and then aluminized (PN–Al). Aluminizing was carried out via pack process at 1123 K for 5 h and plasma nitriding was performed at 823 K for 5 h. The fabricated steels were characterized using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD) and microhardness testing. Tribological behaviors of the duplex treated AISI 1045 steels were examined against tungsten carbide pin using a pin-on-disc apparatus at room temperature. The PN–Al specimen showed higher surface hardness, lower wear rate and coefficient of friction than the Al–PN one. It was noticed from the worn surfaces that tribo-oxidation plays an important role in wear behavior of both specimens

  1. A preliminary study of laser cladding of AISI 316 stainless steel using preplaced NiTi wire

    International Nuclear Information System (INIS)

    Cheng, F.T.; Lo, K.H.; Man, H.C.

    2004-01-01

    NiTi wire of diameter 1 mm was preplaced on AISI 316 stainless steel samples by using a binder. Melting of the NiTi wire to form a clad track on the steel substrate was achieved by means of a high-power CW Nd:YAG laser using different processing parameters. The geometry and microstructure of the clad deposit were studied by optical microscopy and scanning electron microscopy (SEM), respectively. The hardness and compositional profiles along the depth of the deposit were acquired by microhardness testing and energy-dispersive spectroscopy (EDS), respectively. The elastic behavior of the deposit was analyzed using nanoindentation, and compared with that of the NiTi wire. The dilution of the NiTi clad by the substrate material beneath was substantial in single clad tracks, but could be successively reduced in multiple clad layers. A strong fusion bonding with tough interface could be obtained as evidenced by the integrity of Vickers indentations in the interfacial region. In comparison with the NiTi cladding on AISI 316 using the tungsten inert gas (TIG) process, the laser process was capable of producing a much less defective cladding with a more homogeneous microstructure, which is an essential cladding quality with respect to cavitation erosion and corrosion resistance. Thus, the present preliminary study shows that laser cladding using preplaced wire is a feasible method to obtain a thick and homogeneous NiTi-based alloy layer on AISI 316 stainless steel substrate

  2. Tool life and surface roughness of ceramic cutting tool when turning AISI D2 tool steel

    International Nuclear Information System (INIS)

    Wan Emri Wan Abdul Rahaman

    2007-01-01

    The tool life of physical vapor deposition (PVD) titanium nitride (TiN) coated ceramic when turning AISI D2 tool steel of hardness 54-55 HRC was investigated. The experiments were conducted at various cutting speed and feed rate combinations with constant depth of cut and under dry cutting condition. The tool life of the cutting tool for all cutting conditions was obtained. The tool failure mode and wear mechanism were also investigated. The wear mechanism that is responsible for the wear form is abrasion and diffusion. Flank wear and crater wear are the main wear form found when turning AISI D2 grade hardened steel with 54-55 HRC using KY 4400 ceramic cutting tool. Additionally catastrophic failure is observed at cutting speed of 183 m/min and feed rate of 0.16 mm/ rev. (author)

  3. LaCrO3 composite coatings for AISI 444 stainless steel solid oxide fuel cell interconnects

    Directory of Open Access Journals (Sweden)

    Wilson Acchar

    2012-12-01

    Full Text Available Doped lanthanum chromite-based ceramics are the most widely used interconnector material in solid fuel cells (SOFC since they exhibit significant electrical and thermal conductivity, substantial corrosion resistance and adequate mechanical strength at ambient and high temperatures. The disadvantage of this material is its high cost and poor ductility. The aim of this study is to determine the mechanical and oxidation behavior of a stainless steel (AISI 444 with a LaCrO3 deposition on its surface obtained through spray pyrolisis. Coated and pure AISI 444 materials were characterized by mechanical properties, oxidation behavior, X-ray diffraction and scanning electronic microscopy. Results indicated that the coated material displays better oxidation behavior in comparison to pure stainless steel, but no improvement in mechanical strength. Both materials indicate that deformation behavior depends on testing temperatures.

  4. Microstructural changes of AISI 316L due to structural sensitization and its influence on the fatigue properties

    Czech Academy of Sciences Publication Activity Database

    Dundeková, S.; Nový, F.; Fintová, Stanislava

    2014-01-01

    Roč. 21, č. 4 (2014), s. 172-177 ISSN 1335-0803 Institutional support: RVO:68081723 Keywords : AISI 316L * Structural sensitization * Rotating bending fatigue test Subject RIV: JL - Materials Fatigue, Friction Mechanics

  5. Study of the Sensitization on the Grain Boundary in Austenitic Stainless Steel Aisi 316

    Directory of Open Access Journals (Sweden)

    Kocsisová Edina

    2014-12-01

    Full Text Available Intergranular corrosion (IGC is one of the major problems in austenitic stainless steels. This type of corrosion is caused by precipitation of secondary phases on grain boundaries (GB. Precipitation of the secondary phases can lead to formation of chromium depleted zones in the vicinity of grain boundaries. Mount of the sensitization of material is characterized by the degree of sensitization (DOS. Austenitic stainless steel AISI 316 as experimental material had been chosen. The samples for the study of sensitization were solution annealed on 1100 °C for 60 min followed by water quenching and then sensitization by isothermal annealing on 700 °C and 650 °C with holding time from 15 to 600 min. Transmission electron microscopy (TEM was used for identification of secondary phases. Electron backscattered diffraction (EBSD was applied for characterization of grain boundary structure as one of the factors which influences on DOS.

  6. Continuous cooling and low temperature sensitization of AISI types 316 SS and 304 SS with different degrees of cold work

    Energy Technology Data Exchange (ETDEWEB)

    Parvathavarthini, N.; Dayal, R.K.; Gnanamoorthy, J.B. (Indira Gandhi Centre for Atomic Research, Kalpakkam (India). Metallurgy and Materials Programme); Seshadri, S.K. (Indian Inst. of Tech., Madras (India). Dept. of Metallurgical Engineering)

    This paper presents the results of investigations carried out to study the sensitization behaviour of AISI Types 316 SS and 304 SS with various degrees of cold work ranging from 0 to 25%. Initially Time-Temperature-Sensitization (TTS) diagrams were established using ASTM standard A262 Practice A and E tests. From these diagrams it was found that the rate of sensitization and overall susceptibility to intergranular corrosion increases up to 15% cold work and above that starts decreasing. Desensitization was observed to be faster for higher levels of cold work, especially in the higher sensitization temperature range. From the TTS diagrams, the critical linear cooling rate below which sensitization occurs was calculated. From these data, Continuous Cooling Sensitization (CCS) diagrams were established. The results show that as the degree of cold work increases up to 15%, time needed for sensitization decreases and hence faster cooling rates must be used in order to avoid sensitization. At temperatures sufficiently below the nose temperature of the TTS diagram, log t versus 1/T plots follow a linear relationship where t is the time needed for the onset of sensitization at temperature T. From the slope, the apparent activation energy for sensitization was estimated. The validity of extrapolating these linear plots to lower temperatures (725 to 775 K) (which lie in the operating temperature regime of fast reactors) has been verified by experiment. The effect of heat treatment and microstructure on the Low Temperature Sensitization (LTS) behaviour was investigated. The results indicate that carbides of optimum size and distribution are the essential pre-requisites for LTS and cold work enhances susceptibility of stainless steels to LTS. (orig.).

  7. Physical and Tribological Properties of Nitrided AISI 316 Stainless Steel Balls

    Directory of Open Access Journals (Sweden)

    Yang Shicai

    2016-01-01

    Full Text Available AISI 316 austenitic stainless steel balls (diameters 5.0 and 12.0 mm, typical hardness 250 HV0.3 and flat samples (20×20×2.0 mm were nitrided by a pulsed glow discharge Ar/N2 plasma. Hardness of the ball surfaces was analysed using Vickers indentation. Thermal stability of the nitrided balls (diameter 12.0 mm was studied using a furnace to heat them in air for 8 hours at temperatures up to 700.0°C and then, after cooling to room temperature, the surface hardness of the heated balls was re-measured. Scanning electron microscopy and X-ray diffraction were used to study the microstructures, composition and phase formation of the nitrided sublayers. Unlubricated pin-on-disc wear testing was used to evaluate the wear resistance of nitrided stainless steel balls (5.0 mm diameter and the results were compared with similar testing on hardened Cr-Steel balls (5 mm diameter with hardness of about 650 HV0.3. All the test results indicated that the nitrided AISI 316 austenitic stainless steel balls have advantages over the hardened Cr-Steel balls in terms of retaining high hardness after heat treatment and high resistance to sliding wear at room temperature under higher counterpart stress. These properties are expected to be beneficial for wide range of bearing applications.

  8. In-situ investigation of martensite formation in AISI 52100 bearing steel at sub-zero Celsius temperature

    DEFF Research Database (Denmark)

    Villa, Matteo; Hansen, Mikkel Fougt; Pantleon, Karen

    2013-01-01

    Martensite formation in AISI 52100 bearing steel at sub-zero Celsius temperature was investigated with Vibrating Sample Magnetometry. The investigation reports the stabilization of retained austenite in quenched samples during storage at room temperature and reveals the thermally activated nature...

  9. Effect of the oxygen partial pressure on ferritic stainless steel AISI 441 at high temperatures

    International Nuclear Information System (INIS)

    Salgado, M.F.; Carvalho, I.S.; Santos, R.S.; Correa, O.V.; Ramanathan, L.V.

    2014-01-01

    Stainless steels can be exposed to aggressive gases at high temperatures. To understand the behavior of oxidation of the steel AISI 441 was made oxidation at temperatures between 850 ° C and 950 ° C, at two different atmospheres: synthetic air, using tubular furnace and Argon, containing 1ppm O_2, in thermobalance. The kinetics of oxidation of the films was established by measuring the mass gain per unit of area as a function of the oxidation time. The microstructure and chemical composition of the oxides were analyzed by SEM, EDS and XRD. Chemical analysis showed that films formed on steel AISI 441 had mostly chromium oxide and the following elements: Cr, Mn, Fe, Ti and Si. Regarding the kinetics of oxidation, it was observed that in synthetic air, the steel oxidation increased gradually with the temperature, but in argon, it showed the highest oxidation at 900 ° C and the lowest oxidation at 950 ° C. (author)

  10. Relating high-temperature flow stress of AISI 316 stainless steel to strain and strain rate

    International Nuclear Information System (INIS)

    Matteazzi, S.; Paitti, G.; Boerman, D.

    1982-01-01

    The authors have performed an experimental determination of tensile stress-strain curves for different strain rates (4.67 x 10 - 5 , 4.67 x 10 - 2 s - 1 ) and for a variety of temperature conditions (773-1073 K) of AISI 316H stainless steel (annealed conditions) and also a computer analysis of the experimental curves using a fitting program which takes into consideration different constitutive relations describing the plastic flow behaviour of the metals. The results show that the materials tested are clearly affected by strain rate only at the highest temperature investigated (1073 K) and that the plastic strain is the more significant variable. Of the constitutive equations considered, Voce's relation gives the best fit for the true stress-time-strain curves. However, the Ludwik and Ludwigson equations also provide a description of the experimental data, whereas Hollomon's equation does not suitably characterize AISI 316H stainless steel and can be applied with some accuracy only at 1073 K. (author)

  11. Thermal creep effects on 20% cold worked AISI 316 mechanical properties

    International Nuclear Information System (INIS)

    Duncan, D.R.

    1980-09-01

    The effects of thermal creep on subsequent mechanical properties of 20% cold worked AISI 316 pressurized tubes were investigated. Specimens were subjected to temperatures of 811 to 977 0 K and stresses of 86 MPa to 276 MPa. This resulted in strains up to 1.3%. Subsequent mechanical property tests included load change stress rupture tests (original test pressure increased or decreased), uniaxial tensile tests, and temperature ramp burst tests. Load change stress rupture tests were consistent with predictions from isobaric tests, and thus, consistent with the linear life fraction rule. Tests with large stress increases and tests at 866 0 K displayed a tendency for earlier than predicted failure. Tensile and temperature ramp burst tests had only slight effects on material properties (property changes were attributed to thermal recovery). The test results showed that, under the conditions of investigation, dislocation structure recovery was the most significant effect of creep. 9 figures, 5 tables

  12. Impact of structure and morphology of nanostructured ceria coating on AISI 304 oxidation kinetics

    International Nuclear Information System (INIS)

    Aadhavan, R.; Suresh Babu, K.

    2017-01-01

    Highlights: • Ceria coating reduced the oxidation kinetics of AISI304 by 3–4 orders. • Lower deposition rate (0.1 Å/s) resulted in dense and uniform coating. • Substrate temperature of 100 °C provided coating with smaller crystallite size. • Surface morphology of the coating has strong influence in oxidation protection. - Abstract: Nanostructured ceria-based coatings are shown to be protective against high-temperature oxidation of AISI 304 due to the dynamics of oxidation state and associated defects. However, the processing parameters of deposition have a strong influence in determining the structural and morphological aspects of ceria. The present work focuses on the effect of variation in substrate temperature (50–300 °C) and deposition rate (0.1–50 Å/s) of ceria in electron beam physical vapour evaporation method and correlates the changes in structure and morphology to high-temperature oxidation protection. Unlike deposition rate, substrate temperature exhibited a profound influence on crystallite size (7–18 nm) and oxygen vacancy concentration. Upon isothermal oxidation at 1243 K for 24 h, bare AISI 304 exhibited a linear mass gain with a rate constant of 3.0 ± 0.03 × 10"−"3 kg"2 m"−"4 s"−"1 while ceria coating lowered the kinetics by 3–4 orders. Though the thickness of the coating was kept constant at 2 μm, higher deposition rate offered one order lower protection due to the porous nature of the coating. Variation in the substrate temperature modulated the porosity as well as oxygen vacancy concentration and displayed the best protection for coatings deposited at moderate substrate temperature. The present work demonstrates the significance of selecting appropriate processing parameters to obtain the required morphology for efficient high-temperature oxidation protection.

  13. Impact of structure and morphology of nanostructured ceria coating on AISI 304 oxidation kinetics

    Energy Technology Data Exchange (ETDEWEB)

    Aadhavan, R.; Suresh Babu, K., E-mail: sureshbabu.nst@pondiuni.edu.in

    2017-07-31

    Highlights: • Ceria coating reduced the oxidation kinetics of AISI304 by 3–4 orders. • Lower deposition rate (0.1 Å/s) resulted in dense and uniform coating. • Substrate temperature of 100 °C provided coating with smaller crystallite size. • Surface morphology of the coating has strong influence in oxidation protection. - Abstract: Nanostructured ceria-based coatings are shown to be protective against high-temperature oxidation of AISI 304 due to the dynamics of oxidation state and associated defects. However, the processing parameters of deposition have a strong influence in determining the structural and morphological aspects of ceria. The present work focuses on the effect of variation in substrate temperature (50–300 °C) and deposition rate (0.1–50 Å/s) of ceria in electron beam physical vapour evaporation method and correlates the changes in structure and morphology to high-temperature oxidation protection. Unlike deposition rate, substrate temperature exhibited a profound influence on crystallite size (7–18 nm) and oxygen vacancy concentration. Upon isothermal oxidation at 1243 K for 24 h, bare AISI 304 exhibited a linear mass gain with a rate constant of 3.0 ± 0.03 × 10{sup −3} kg{sup 2} m{sup −4} s{sup −1} while ceria coating lowered the kinetics by 3–4 orders. Though the thickness of the coating was kept constant at 2 μm, higher deposition rate offered one order lower protection due to the porous nature of the coating. Variation in the substrate temperature modulated the porosity as well as oxygen vacancy concentration and displayed the best protection for coatings deposited at moderate substrate temperature. The present work demonstrates the significance of selecting appropriate processing parameters to obtain the required morphology for efficient high-temperature oxidation protection.

  14. Dynamic Recrystallization Behavior of AISI 422 Stainless Steel During Hot Deformation Processes

    Science.gov (United States)

    Ahmadabadi, R. Mohammadi; Naderi, M.; Mohandesi, J. Aghazadeh; Cabrera, Jose Maria

    2018-02-01

    In this work, hot compression tests were performed to investigate the dynamic recrystallization (DRX) process of a martensitic stainless steel (AISI 422) at temperatures of 950, 1000, 1050, 1100 and 1150 °C and strain rates of 0.01, 0.1 and 1 s-1. The dependency of strain-hardening rate on flow stress was used to estimate the critical stress for the onset of DRX. Accordingly, the critical stress to peak stress ratio was calculated as 0.84. Moreover, the effect of true strain was examined by fitting stress values to an Arrhenius type constitutive equation, and then considering material constants as a function of strain by using a third-order polynomial equation. Finally, two constitutive models were used to investigate the competency of the strain-dependent constitutive equations to predict the flow stress curves of the studied steel. It was concluded that one model offers better precision on the flow stress values after the peak stress, while the other model gives more accurate results before the peak stress.

  15. The electrochemical behaviour of stainless steel AISI 304 in alkaline solutions with different pH in the presence of chlorides

    International Nuclear Information System (INIS)

    Freire, L.; Carmezim, M.J.; Ferreira, M.G.S.; Montemor, M.F.

    2011-01-01

    Highlights: → The passivation and passivation breakdown of AISI 304 in alkaline solutions with different pH was studied. → The electrochemical behaviour and the corrosion resistance in chloride environments were evaluated using d.c. potentiodynamic polarization and electrochemical impedance spectroscopy. → The results were modelled using a hierarchically distributed circuit and revealed a more susceptible surface at pH 9. → The passive film characterization was carried out by SEM and EDS analysis, revealing the existence of MnS inclusions and the increase of Cr/Fe ratio in the attacked areas, preferably the vicinity of those inclusions. - Abstract: Nowadays, stainless steel reinforcements appear as an effective solution to increase the durability of reinforced concrete structures exposed to very aggressive environments. AISI 304 is widely used for this purpose. Although the improved durability of reinforcing AISI 304, when compared to carbon steel, there is a high probability of pitting susceptibility in the presence of chlorides. Thus, the present work aims at studying the passivation and passivation breakdown of AISI 304 in alkaline solutions of different pH (pH from 13 to 9), simulating the interstitial concrete electrolyte. These solutions were contaminated with different concentrations of chloride ions (3% and 10%, as NaCl). The electrochemical behaviour was evaluated by d.c. potentiodynamic polarization and by electrochemical impedance spectroscopy (EIS). The morphological features and the changes observed in the surface composition were evaluated by Scanning Electron Microscopy (SEM) together with EDS chemical analysis. The results evidence that pH plays an important role in the evolution of the film resistance and charge transfer processes. Moreover, the effect is highly dependent upon the chloride content and immersion time.

  16. Application of the EPR technique in welded couplings in 08X18H10T (AISI 321) stainless steel

    International Nuclear Information System (INIS)

    Fuentes, D.A.; Menendez, C.M.; Dominguez, H.; Sendoya, F.

    1993-01-01

    Stainless steel samples, one AISI 304 and the other 08X18H10T of Soviet origin (equivalent to AISI 320) were welded for the TIG method, submitted to a thermal treatment in order to its sensitization against the intergranular corrosion, then the samples were submitted to the EPR technique in order to establish the sensitization degree which is an indicative of susceptibility to intergranular corrosion. The result were corroborated by two different methodologies, the ASTM A262 standard and the soviet standard GOST 6032-89. The state of the tested surface was analyzed using optical microscopy in order to quantify the number of pricking since its presence disturbs the normalized charge, Pa. (Author)

  17. Processing of plane strain compression test results for investigation of AISI-304 stainless steel constitutive behavior

    International Nuclear Information System (INIS)

    Aksenov, Sergey A.; Puzino, Yuriy A.; Bober, Stanislav A.; Kliber, Jiri

    2015-01-01

    The paper is oriented toward the determination of constitutive equation constants by the inverse analysis of plane strain compression test results. The interpretation of such results is complicated by the inhomogeneity of strain rate distribution in the specimen caused by rigid ends, the lateral spreading of a specimen friction and the variation of temperature during the test. The results of plane strain compression tests of AISI-304 stainless steel are presented and significant deviations of temperature are observed at higher strain rates. Finite element simulation was performed to estimate the inhomogeneity of strain rate within the specimen and evaluate the effect of friction on the test results. Constitutive equations of the material were obtained by inverse analysis minimizing the deviations between the measured load values and the ones predicted by numerical simulation. Keywords: PSCT, AISI-304, Gleeble, constitutive equations, hot forming, FEM, inverse analysis.

  18. Microstructural interpretation of the fluence and temperature dependence of the mechanical properties of irradiated AISI 316

    International Nuclear Information System (INIS)

    Johnson, G.D.; Garner, F.A.; Brager, H.R.; Fish, R.L.

    1980-01-01

    The effects of neutron irradiation on the mechanical properties of annealed and 20% cold-worked AISI 316 irradiated in EBR-II were determined for the temperature regime of 370 to 760 0 C for fluences up to 8.4 x 10 22 n/cm 2 (E > 0.1 MeV). At irradiation temperatures below about 500 0 C, both annealed and cold-worked material exhibit a substantial increase in the flow stress with increasing fluence. Furthermore, both materials eventually exhibit the same flow stress, which is independent of fluence. At temperatures in the range of 538 to 650 0 C, the cold-worked material exhibits a softening with increasing fluence. Annealed AISI 316 in this temperature regime exhibits hardening and at a fluence of 2 to 3 x 10 22 n/cm 2 (E > 0.1 MeV) reaches the same value of flow stress as the cold-worked material

  19. Vacancy clustering behavior in hydrogen-charged martensitic steel AISI 410 under tensile deformation

    International Nuclear Information System (INIS)

    Sugita, K; Mutou, Y; Shirai, Y

    2016-01-01

    The formation and accumulation of defects under tensile deformation of hydrogen- charged AISI 410 martensitic steels were investigated by using positron lifetime spectroscopy. During the deformation process, dislocations and vacancy-clusters were introduced and increased with increasing strains. Between hydrogen-charged and uncharged samples with the same tensile strains there was no significant difference in the dislocation density and monovacancy equivalent vacancy density. (paper)

  20. Cladding of Ni superalloy powders on AISI 4140 steel with concentrated solar energy

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez, B.J.; Lopez, V.; Vazquez, A.J. [Centro Nacional de Investigaciones Metalurgicas, CENIM-CSIC, Madrid (Spain); Martinez, D. [Plataforma Solar de Almeria, Tabernas Almeria (Spain)

    1998-05-12

    The present work deals with Ni alloy cladding on AISI 4140 steel samples made with high power density concentrated solar beams. The quality of the cladding is high concerning the adherence, low dilution and high hardness of the coating. Some considerations are presented concerning the future of high power density beams related to SUrface Modification of Metallic mAterials with SOLar Energy (SUMMA cum SOLE)

  1. Kajian Aus Pahat pada pembubutan Baja Aisi 4340 Menggunakan Pahat Karbida PVD Berlapis

    OpenAIRE

    Carnegie, Dale

    2017-01-01

    120401084 Pada industri pemotongan logam, cairan pendingin banyak digunakan untuk memperoleh umur pahat yang lebih lama, tetapi cairan pendingin yang digunakan pada proses pemotongan logam mempunyai beberapa dampak negatif bagi kesehatan dan lingkungan. Oleh karena itu dilakukan permesinan kering pada penelitian ini untuk membuat proses pemotongan logam yang bersih dan aman terhadap lingkungan. Proses pembubutan dilakukan juga dengan permesinan keras untuk membubut material baja AISI 4340 ...

  2. X-Ray diffraction application in studying the nitrogen fixing and aging in stainless steel AISI 304

    International Nuclear Information System (INIS)

    Ramos, L.F.V.

    1973-01-01

    Solid solutions of N in AISI-304 stainless steels were aged to different degrees. The aging was monitored through X-Ray difraction measurement of the lattice parameter 'a'. The increases in 'a', due to the increase of N in solid solution were determined experimentally

  3. Crack propagation in stainless steel AISI 304L in Hydrogen Chemistry conditions (HWC)

    International Nuclear Information System (INIS)

    Diaz S, A.; Fuentes C, P.; Merino C, F.; Castano M, V.

    2006-01-01

    Velocities of crack growth in samples type CT pre cracking of stainless steel AISI 304l solder and sensitized thermally its were obtained by the Rising Displacement method or of growing displacement. It was used a recirculation circuit that simulates the operation conditions of a BWR type reactor (temperature of 280 C and a pressure of 8 MPa) with the chemistry modified by the addition of hydrogen with and without the addition of impurities of a powerful oxidizer like the Cu + ion. In each essay stayed a displacement velocity was constant of 1x10 -9 m/s, making a continuous pursuit of the advance of the crack by the electric potential drop technique. Contrary to the idea of mitigation of the crack propagation velocity by effect of the addition of the hydrogen in the system, the values of the growth velocities obtained by this methodology went similar to the opposing ones under normal operation conditions. To the finish of the rehearsal one carries out the fractographic analysis of the propagation surfaces, which showed cracks growth in trans and intergranular way, evidencing the complexity of the regulator mechanisms of the IGSCC like in mitigation conditions as the alternative Hydrogen Chemistry. (Author)

  4. The effect of single and double quenching and tempering heat treatments on the microstructure and mechanical properties of AISI 4140 steel

    International Nuclear Information System (INIS)

    Khani Sanij, M.H.; Ghasemi Banadkouki, S.S.; Mashreghi, A.R.; Moshrefifar, M.

    2012-01-01

    Highlights: ► DQT heat treatment consists of two stages of quenching and tempering. ► The DQT considerably improves ductility and toughness of AISI 4140 steel. ► The improvement of toughness in the DQT is due to finer austenite grains. ► The DQT decreases impurities concentration at the prior austenite grain boundaries. ► The increase of toughness is also associated with uniform distribution of impurity. -- Abstract: This investigation is concerned to evaluate the effect of double quenching and tempering (DQT) with conventional quenching and tempering (CQT) heat treatment processes on microstructure and mechanical behavior of a commercially developed hot rolled AISI 4140 type steel. Comparison of microstructure and mechanical properties of DQT and CQT heat treated specimens have been established in details. Optical and scanning electron microscopies have been used to follow impurity concentration and microstructural changes, and their relation to the associated mechanical properties. The results indicate that the improvement of mechanical properties particularly impact toughness of DQT heat treated specimens is much higher than that of the CQT condition, and this observation is rationalized in terms of finer austenite grain size developed in the DQT condition providing much finer martensitic packets within the grains and a lower level of impurity concentration of sulfur (S) and phosphorus (P) near the prior austenite grain boundaries as well.

  5. Action of an aerobic hydrogenotroph bacteria isolated from ultrapure water systems on AISI 304 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Gales, Gregoire [DTN/SMTM/LMTE, CEA Cadarache, F-13108 Saint-Paul-lez-Durance (France)]|[DSV/DEVM/LEMIR, UMR 6191 CNRS-CEA-Universite Aix-Marseille II, CEA Cadarache, F- 13108 Saint-Paul-lez-Durance (France); Roy, Marc; Feron, Damien [DEN/DPC/SCCME/LECA, Bat 458, CEA Saclay F- 91191 Gif sur Yvette (France); Libert, Marie-Francoise; Sellier, Regine [DTN/SMTM/LMTE, CEA Cadarache, F-13108 Saint-Paul-lez-Durance (France); Cournac, Laurent [DSV/DEVM/LEP, UMR 6191 CNRS-CEA-Universite Aix-Marseille II, CEA Cadarache, F- 13108 Saint-Paul-lez-Durance (France); Heulin, Thierry [DSV/DEVM/LEMIR, UMR 6191 CNRS-CEA-Universite Aix-Marseille II, CEA Cadarache, F- 13108 Saint-Paul-lez-Durance (France)

    2004-07-01

    Several microbial studies have been recently performed in nuclear power stations. These studies concerned essentially the formation of bio-films on submerged metal coupons. Heterotrophic micro-organisms have been found in bulk water of nuclear fuel storage basins but the in situ nutrient sources for bacterial development in such highly oligo-trophic water was unknown. In nuclear environments, radiations lead to the production of molecular hydrogen, hydrogen peroxide and some radicals (OH, O{sub 2}{sup -}) by radiolysis of water or embedding matrices. Bacterial oxidation of molecular H{sub 2} commonly occurs in nature, as molecular hydrogen represents a high-energy reductant. We investigated the microbiology of a ultra-pure water basin containing irradiating waste. The initial aim of this study was to determine if autotrophic bacterial growth was possible in this basin. A major bacteria was isolated (Ralstonia sp. GGLH002) which was able to grow autotrophically with hydrogen as the electron donor and oxygen as the electron acceptor, and heterotrophically with organic nutrients. Its hydrogenase activity has been characterized. We focused then our study on the effects of this strain on 304L AISI stainless steel depending on the nutrient source used for bacterial development, e.g hydrogen or organics. In conclusion, the mechanism of passivation enhanced by Ralstonia sp. GGLH002 on AISI 304L SS still remains unknown. Several techniques could give substantial information, including XPS and polarization curves. It seems for the moment that the major bacteria inhabiting an oxic environment containing hydrogen due to radiolysis is not aggressive to stainless steel in conditions near from its environment. Further investigations are needed to test this hypothesis, including a study of the molecular diversity of the bacteria using culture-independent techniques, as cultivatable bacterial populations represent in general only a fraction of the total bacteria. (authors)

  6. Action of an aerobic hydrogenotroph bacteria isolated from ultrapure water systems on AISI 304 stainless steel

    International Nuclear Information System (INIS)

    Gales, Gregoire; Roy, Marc; Feron, Damien; Libert, Marie-Francoise; Sellier, Regine; Cournac, Laurent; Heulin, Thierry

    2004-01-01

    Several microbial studies have been recently performed in nuclear power stations. These studies concerned essentially the formation of bio-films on submerged metal coupons. Heterotrophic micro-organisms have been found in bulk water of nuclear fuel storage basins but the in situ nutrient sources for bacterial development in such highly oligo-trophic water was unknown. In nuclear environments, radiations lead to the production of molecular hydrogen, hydrogen peroxide and some radicals (OH, O 2 - ) by radiolysis of water or embedding matrices. Bacterial oxidation of molecular H 2 commonly occurs in nature, as molecular hydrogen represents a high-energy reductant. We investigated the microbiology of a ultra-pure water basin containing irradiating waste. The initial aim of this study was to determine if autotrophic bacterial growth was possible in this basin. A major bacteria was isolated (Ralstonia sp. GGLH002) which was able to grow autotrophically with hydrogen as the electron donor and oxygen as the electron acceptor, and heterotrophically with organic nutrients. Its hydrogenase activity has been characterized. We focused then our study on the effects of this strain on 304L AISI stainless steel depending on the nutrient source used for bacterial development, e.g hydrogen or organics. In conclusion, the mechanism of passivation enhanced by Ralstonia sp. GGLH002 on AISI 304L SS still remains unknown. Several techniques could give substantial information, including XPS and polarization curves. It seems for the moment that the major bacteria inhabiting an oxic environment containing hydrogen due to radiolysis is not aggressive to stainless steel in conditions near from its environment. Further investigations are needed to test this hypothesis, including a study of the molecular diversity of the bacteria using culture-independent techniques, as cultivatable bacterial populations represent in general only a fraction of the total bacteria. (authors)

  7. The effect of internal hydrogen on surface slip localisation on polycrystalline AISI 316L stainless steel

    International Nuclear Information System (INIS)

    Aubert, Isabelle; Olive, Jean-Marc; Saintier, Nicolas

    2010-01-01

    A statistical analysis of the effect of internal hydrogen on the surface slip morphology of relatively high nickel content AISI 316L type austenitic stainless steel was carried out on high resolution data obtained by atomic force microscopy. Surface plastic strain localisation was studied for different hydrogen contents, two grain sizes, and two plastic strain levels. The height and spacing of approximately 8000 slip bands, observed on 12 specimens, are shown to follow log-normal distributions. Hydrogen increased the mean slip-band height and the mean slip-band spacing for the two macroscopic plastic strain levels considered, and for the two hydrogen concentrations in coarse-grained specimens. The hydrogen effect was also observed for fine-grained specimens, but only for the highest hydrogen concentration. In addition, the emerging dislocation velocity increased by a factor 3 for high hydrogen content.

  8. Microstructural evolution and precipitation behavior in heat affected zone of Inconel 625 and AISI 904L dissimilar welds

    Science.gov (United States)

    Senthur Prabu, S.; Devendranath Ramkumar, K.; Arivazhagan, N.

    2017-11-01

    In the present investigation an attempt has been made to join the dissimilar combination of Inconel 625 super alloy and super austenitic stainless steel (AISI 904L) using manual multi-pass continuous current gas tungsten arc (CCGTA) welding processes. Two different filler wires such as ERNiCrMo-4 and ERNiCrCoMo-1 have been used to compare the metallurgical properties of these welded joints. Both optical microscopy and scanning electron microscopy techniques were adopted to disseminate the microstructure traits of these weldments. Formation of secondary phases at the HAZ and weld interface of AISI 904L was witnessed while using the ERNiCrCoMo-1 filler, along with Solidification Grain Boundary (SGB) and Migrated Grain Boundary (MGB) were also observed at the weld zone.

  9. OPTIMIZATION OF SURFACE ROUGHNESS OF AISI 304 AUSTENITIC STAINLESS STEEL IN DRY TURNING OPERATION USING TAGUCHI DESIGN METHOD

    Directory of Open Access Journals (Sweden)

    D. PHILIP SELVARAJ

    2010-09-01

    Full Text Available The present work is concentrated with the dry turning of AISI 304 Austenitic Stainless Steel (ASS. This paper presents the influence of cutting parameters like cutting speed, feed rate and depth of cut on the surface roughness of austenitic stainless steel during dry turning. A plan of experiments based on Taguchi’s technique has been used to acquire the data. An orthogonal array, the signal to noise (S/N ratio and the analysis of variance (ANOVA are employed to investigate the cutting characteristics of AISI 304 austenitic stainless steel bars using TiC and TiCN coated tungsten carbide cutting tool. Finally the confirmation tests that have been carried out to compare the predicted values with the experimental values confirm its effectiveness in the analysis of surface roughness.

  10. Effect of Low-Temperature Sensitization on the Corrosion Behavior of AISI Type 304L SS Weld Metal in Simulated Groundwater

    Science.gov (United States)

    Suresh, Girija; Nandakumar, T.; Viswanath, A.

    2018-05-01

    The manuscript presents the investigations carried out on the effect of low-temperature sensitization (LTS) of 304L SS weld metal on its corrosion behavior in simulated groundwater, for its application as a canister material for long-term storage of nuclear vitrified high-level waste in geological repositories. AISI type 304L SS weld pad was fabricated by multipass gas tungsten arc welding process using 308L SS filler wire. The as-welded specimens were subsequently subjected to carbide nucleation and further to LTS at 500 °C for 11 days to simulate a temperature of 300 °C for 100-year life of the canister in geological repositories. Delta ferrite ( δ-ferrite) content of the 304L SS weld metal substantially decreased on carbide nucleation treatment and further only a marginal decrease occurred on LTS treatment. The microstructure of the as-welded consisted of δ-ferrite as a minor phase distributed in austenite matrix. The δ-ferrite appeared fragmented in the carbide-nucleated and LTS-treated weld metal. The degree of sensitization measured by double-loop electrochemical potentokinetic reactivation method indicated an increase in carbide nucleation treatment when compared to the as-welded specimens, and further increase occurred on LTS treatment. Potentiodynamic anodic polarization investigations in simulated groundwater indicated a substantial decrease in the localized corrosion resistance of the carbide-nucleated and LTS 304L SS weld metals, when compared to the as-welded specimens. Post-experimental micrographs indicated pitting as the primary mode of attack in the as-welded, while pitting and intergranular corrosion (IGC) occurred in the carbide-nucleated weld metal. LTS-treated weld metal predominantly underwent IGC attack. The decrease in the localized corrosion resistance of the weld metal after LTS treatment was found to have a direct correlation with the degree of sensitization and the weld microstructure. The results are detailed in the manuscript.

  11. Effect of Low-Temperature Sensitization on the Corrosion Behavior of AISI Type 304L SS Weld Metal in Simulated Groundwater

    Science.gov (United States)

    Suresh, Girija; Nandakumar, T.; Viswanath, A.

    2018-04-01

    The manuscript presents the investigations carried out on the effect of low-temperature sensitization (LTS) of 304L SS weld metal on its corrosion behavior in simulated groundwater, for its application as a canister material for long-term storage of nuclear vitrified high-level waste in geological repositories. AISI type 304L SS weld pad was fabricated by multipass gas tungsten arc welding process using 308L SS filler wire. The as-welded specimens were subsequently subjected to carbide nucleation and further to LTS at 500 °C for 11 days to simulate a temperature of 300 °C for 100-year life of the canister in geological repositories. Delta ferrite (δ-ferrite) content of the 304L SS weld metal substantially decreased on carbide nucleation treatment and further only a marginal decrease occurred on LTS treatment. The microstructure of the as-welded consisted of δ-ferrite as a minor phase distributed in austenite matrix. The δ-ferrite appeared fragmented in the carbide-nucleated and LTS-treated weld metal. The degree of sensitization measured by double-loop electrochemical potentokinetic reactivation method indicated an increase in carbide nucleation treatment when compared to the as-welded specimens, and further increase occurred on LTS treatment. Potentiodynamic anodic polarization investigations in simulated groundwater indicated a substantial decrease in the localized corrosion resistance of the carbide-nucleated and LTS 304L SS weld metals, when compared to the as-welded specimens. Post-experimental micrographs indicated pitting as the primary mode of attack in the as-welded, while pitting and intergranular corrosion (IGC) occurred in the carbide-nucleated weld metal. LTS-treated weld metal predominantly underwent IGC attack. The decrease in the localized corrosion resistance of the weld metal after LTS treatment was found to have a direct correlation with the degree of sensitization and the weld microstructure. The results are detailed in the manuscript.

  12. Differences in the cyclic deformation behaviour of quenched and tempered steel 42 CrMo 4 (AISI 4140) due to stress- and strain-control

    International Nuclear Information System (INIS)

    Schulze, V.; Lang, K.-H.; Voehringer, O.; Macherauch, E.

    1998-01-01

    Cyclic stress-strain-curves and Manson-Coffin-plots of quenched and tempered steel 42 CrMo 4 (AISI 4140) strongly depend on whether they are determined under stress- or total-strain-control. At total-strain-controlled experiments, this is caused on the one hand by comparatively high initial stress-amplitudes which lead to distinctive cyclic work softening. On the other hand, the occuring differences in the evolution of inhomogeneous deformation patterns at both types of loading, which can be recorded by means of photoelasticity and microscopy, lead to differently distributed plastic deformations and to different integral values of plastic strain. (orig.)

  13. Behaviour under fatigue of AISI 304-L stainless steel welded joints

    International Nuclear Information System (INIS)

    Scal, M.W.; Joia, C.J.B.M.; Sousa e Silva, A.S. de

    1979-01-01

    The fatigue behaviour at room temperature of AISI-304-L stainless steel welded joints obtained by two distinct welding methods was studied. The results obtained were compared to those characteristic of the base metal. The welded joint fatigue samples were rectified in order to eliminate the effect of the welded seam geometry. It was concluded that the mechanisms of fatigue crack start in this case is commanded by the austenitic matrix, there being no influence of the delta ferrite rate and distribution present at the melted zone. (Author) [pt

  14. On the tempered martensite embrittlement in AISI 4140 low alloy steel

    Energy Technology Data Exchange (ETDEWEB)

    Darwish, F.A. (Dept. of Materials Science and Metallurgy, Catholic Univ., Rio de Janeiro, RJ (Brazil)); Pereira, L.C.; Gatts, C. (Dept. of Metallurgy and Materials Engineering, Federal Univ., Rio de Janeiro, RJ (Brazil)); Graca, M.L. (Materials Div., Technical Aerospace Center, Sao Jose dos Campos, SP (Brazil))

    1991-02-01

    In the present investigation the Auger electron spectroscopy (AES) technique was used to determine local carbon and phosphorus concentrations on the fracture surfaces of as-quenched and quenched-and-tempered (at 350deg C) AISI 4140 steel specimens austenitized at low and high temperatures. The AES results were rationalized to conclude that, although carbide growth as well as phosphorus segregation are expected to contribute to tempered martensite embrittlement, carbide precipitation on prior austenite grain boundaries during tempering is seen to be the microstructural change directly responsible for the occurrence of the referred embrittlement phenomenon. (orig.).

  15. Modeling of the flow stress for AISI H13 Tool Steel during Hard Machining Processes

    Science.gov (United States)

    Umbrello, Domenico; Rizzuti, Stefania; Outeiro, José C.; Shivpuri, Rajiv

    2007-04-01

    In general, the flow stress models used in computer simulation of machining processes are a function of effective strain, effective strain rate and temperature developed during the cutting process. However, these models do not adequately describe the material behavior in hard machining, where a range of material hardness between 45 and 60 HRC are used. Thus, depending on the specific material hardness different material models must be used in modeling the cutting process. This paper describes the development of a hardness-based flow stress and fracture models for the AISI H13 tool steel, which can be applied for range of material hardness mentioned above. These models were implemented in a non-isothermal viscoplastic numerical model to simulate the machining process for AISI H13 with various hardness values and applying different cutting regime parameters. Predicted results are validated by comparing them with experimental results found in the literature. They are found to predict reasonably well the cutting forces as well as the change in chip morphology from continuous to segmented chip as the material hardness change.

  16. Modeling of the flow stress for AISI H13 Tool Steel during Hard Machining Processes

    International Nuclear Information System (INIS)

    Umbrello, Domenico; Rizzuti, Stefania; Outeiro, Jose C.; Shivpuri, Rajiv

    2007-01-01

    In general, the flow stress models used in computer simulation of machining processes are a function of effective strain, effective strain rate and temperature developed during the cutting process. However, these models do not adequately describe the material behavior in hard machining, where a range of material hardness between 45 and 60 HRC are used. Thus, depending on the specific material hardness different material models must be used in modeling the cutting process. This paper describes the development of a hardness-based flow stress and fracture models for the AISI H13 tool steel, which can be applied for range of material hardness mentioned above. These models were implemented in a non-isothermal viscoplastic numerical model to simulate the machining process for AISI H13 with various hardness values and applying different cutting regime parameters. Predicted results are validated by comparing them with experimental results found in the literature. They are found to predict reasonably well the cutting forces as well as the change in chip morphology from continuous to segmented chip as the material hardness change

  17. Strain hardening behavior and microstructural evolution during plastic deformation of dual phase, non-grain oriented electrical and AISI 304 steels

    Energy Technology Data Exchange (ETDEWEB)

    Soares, Guilherme Corrêa; Gonzalez, Berenice Mendonça; Arruda Santos, Leandro de, E-mail: leandro.arruda@demet.ufmg.br

    2017-01-27

    Strain hardening behavior and microstructural evolution of non-grain oriented electrical, dual phase, and AISI 304 steels, subjected to uniaxial tensile tests, were investigated in this study. Tensile tests were performed at room temperature and the strain hardening behavior of the steels was characterized by three different parameters: modified Crussard–Jaoul stages, strain hardening rate and instantaneous strain hardening exponent. Optical microscopic analysis, X-ray diffraction measurements, phase quantification by Rietveld refinement and hardness tests were also carried out in order to correlate the microstructural and mechanical responses to plastic deformation. Distinct strain hardening stages were observed in the steels in terms of the instantaneous strain hardening exponent and the strain hardening rate. The dual phase and non-grain oriented steels exhibited a two-stage strain hardening behavior while the AISI 304 steel displayed multiple stages, resulting in a more complex strain hardening behavior. The dual phase steels showed a high work hardening capacity in stage 1, which was gradually reduced in stage 2. On the other hand, the AISI 304 steel showed high strain hardening capacity, which continued to increase up to the tensile strength. This is a consequence of its additional strain hardening mechanism, based on a strain-induced martensitic transformation, as shown by the X-ray diffraction and optical microscopic analyses.

  18. Biaxial fatigue tests and crack paths for AISI 304L stainless steel

    Directory of Open Access Journals (Sweden)

    V. Chaves

    2014-10-01

    Full Text Available AISI 304L stainless steel specimens have been tested in fatigue. The tests were axial, torsional and in-phase biaxial, all of them under load control and R=-1. The S-N curves were built following the ASTM E739 standard and the method of maximum likelihood proposed by Bettinelli. The fatigue limits of the biaxial tests were represented in axes σ-τ. The elliptical quadrant, appropriate for ductile materials, and the elliptical arc, appropriate for fragile materials, were included in the graph. The experimental values were better fitted with an elliptical quadrant, despite the ratio between the pure torsion and tension fatigue limits, τFL/σFL, is 0.91, close to 1, which is a typical value for fragile materials. The crack direction along the surface has been analyzed by using a microscope, with especial attention to the crack initiation zones. The crack direction during the Stage I has been compared with theoretical models.

  19. Analysis of white layers formed in hard turning of AISI 52100 steel

    International Nuclear Information System (INIS)

    Ramesh, A.; Melkote, S.N.; Allard, L.F.; Riester, L.; Watkins, T.R.

    2005-01-01

    The formation mechanisms and properties of white layers produced in machining of hardened steels are not clearly understood to date. In particular, detailed analysis of their structure and mechanical properties is lacking. This paper investigates the differences in structure and properties of white layers formed during machining of hardened AISI 52100 steel (62 HRC) at different cutting speeds. A combination of experimental techniques including transmission electron microscopy (TEM), X-ray diffraction (XRD), and nano-indentation are used to analyze the white layers formed. TEM results suggest that white layers produced at low-to-moderate cutting speeds are in large part due to grain refinement induced by severe plastic deformation, whereas white layer formation at high cutting speeds is mainly due to thermally-driven phase transformation. The white layers at all speeds are found to be comprised of very fine (nano-scale) grains compared to the bulk material. XRD-based residual stress and retained austenite measurements, and hardness data support these findings

  20. Interactions Between Fibroblast Cells and Laser Beam Welded AISI 2205 Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Ceyhun KÖSE

    2018-05-01

    Full Text Available Because of their high mechanical strength, excellent corrosion resistance and good weldability, duplex stainless steels are mostly used in industries such as oil, chemistry, petrochemistry, food and occasionally used in medical industry. These properties have enabled us to use duplex stainless steels in biomedical applications recently. Accordingly, duplex stainless steel material can be highly important to examine the toxic effect on the cells. In this study, the effect of the AISI 2205 duplex stainless steels which are joined by CO2 laser beam welding on viability of L929 fibroblast cells has been studied in vitro for the first time. For this aim, the cells were kept in DMEM/F-12 (Thermofisher Scientific 31331-028 medium for 7 days. The viability study was experimentally studied using the MTT (Thiazolyl Blue Tetrazolium Bromide method for 7 days. The cell viability of the laser beam welded sample has been detected to be higher than that of the base metal and the control based on 7th day data. According to the obtained results, it was revealed that laser beam welded and base metal AISI 2205 duplex stainless steel has been found suitable to study for biomedical applications. DOI: http://dx.doi.org/10.5755/j01.ms.24.2.18006

  1. The influence of delta ferrite in the AISI 416 stainless steel hot workability

    International Nuclear Information System (INIS)

    Cardoso, P.H.S.; Kwietniewski, C.; Porto, J.P.; Reguly, A.; Strohaecker, T.R.

    2003-01-01

    Delta ferrite in martensitic stainless steels may have an adverse effect on the mechanical properties of these materials at high temperature. The occurrence of such phase is determined by the material chemical composition (mainly Cr and C), as-received microstructure condition and hot working temperature. The aim of this investigation is to assess the influence of delta ferrite on the hot workability of the martensitic AISI 416 stainless steel. Hence, different heats of this material (differing in chemical composition and as-received microstructure) were submitted to heating tests in order to observe the microstructural transformations that take place at high temperature and then examine the influence of these transformations on the mechanical behaviour. Phase characterisation and quantification were carried out using scanning electron microscopy/energy-dispersive X-ray microanalysis and image analysis. The heating tests were performed in the temperature range of 1100-1350 deg. C and hot workability in two heats with different delta ferrite content was assessed by hot torsion tests in the temperature range of 1000-1250 deg. C. The results have indicated that chemical composition and as-received microstructure strongly affect delta ferrite formation, which in turn deteriorates hot workability of the martensitic AISI 416 stainless steel

  2. Transport and calorimetric properties of AISI 321 by pulse thermal diffusivity and calorimetric techniques

    International Nuclear Information System (INIS)

    Perovic, N.L.; Maglic, K.D.; Stanimirovic, A.M.; Vukovic, G.S.

    1995-01-01

    The study of the thermophysical properties of AISI 321 stainless steel was the last part of work within the IAEA-coordinated Research Programme for the Establishment of a Database of Thermophysical Properties of LW and HW Reactor Materials (IAEA CRP) effected at the Institute of Nuclear Sciences Vinca (NIV). The AISI 321 stainless steel belongs to the group of construction materials whose thermophysical and calorimetric properties have significance for the IAEA CRP. Because there have been few investigations of the thermal properties of this material, the CRP foresaw the need for new measurements, which are reported in this paper. Experimental research performed at NIV consisted of the investigation of thermal diffusivity, electric resistivity, and specific heat capacity of this austenitic stainless steel. The thermal diffusivity was measured by the laser pulse technique, and the elastic resistivity and specific heat capacity were determined by use of millisecond-resolution pulse calorimetry. All measurements were performed from ambient temperature to above 1000 o C, within which temperature range the material maintains its structure and stable thermophysical properties. Values for the thermal conductivity were computed from data on the thermal diffusivity, specific heat capacity, and the room-temperature density. (author)

  3. Wear and Adhesive Failure of Al2O3 Powder Coating Sprayed onto AISI H13 Tool Steel Substrate

    Science.gov (United States)

    Amanov, Auezhan; Pyun, Young-Sik

    2016-07-01

    In this study, an alumina (Al2O3) ceramic powder was sprayed onto an AISI H13 hot-work tool steel substrate that was subjected to sanding and ultrasonic nanocrystalline surface modification (UNSM) treatment processes. The significance of the UNSM technique on the adhesive failure of the Al2O3 coating and on the hardness of the substrate was investigated. The adhesive failure of the coating sprayed onto sanded and UNSM-treated substrates was investigated by a micro-scratch tester at an incremental load. It was found, based on the obtained results, that the coating sprayed onto the UNSM-treated substrate exhibited a better resistance to adhesive failure in comparison with that of the coating sprayed onto the sanded substrate. Dry friction and wear property of the coatings sprayed onto the sanded and UNSM-treated substrates were assessed by means of a ball-on-disk tribometer against an AISI 52100 steel ball. It was demonstrated that the UNSM technique controllably improved the adhesive failure of the Al2O3 coating, where the critical load was improved by about 31%. Thus, it is expected that the application of the UNSM technique to an AISI H13 tool steel substrate prior to coating may delay the adhesive failure and improve the sticking between the coating and the substrate thanks to the modified and hardened surface.

  4. Influence of the density of the microwave plasma in the nitridation of the AISI 4140 steel; Influencia de la densidad del plasma de microondas en la nitruracion de acero AISI 4140

    Energy Technology Data Exchange (ETDEWEB)

    Chirino O, S.; Camps C, E.; Escobar A, L.; Mejia H, J.A. [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico)

    2004-07-01

    A source of microwaves plasma type ECR was used to modify those mechanical properties of the surface of steel pieces AISI 4140. The experiments were carried out in a range of pressure among 4 X 10{sup -4} and 7 X 10{sup -4} Torr using one mixture of gases 60/40 hydrogen / nitrogen and an incident power of the microwaves of 400 W. Previous to the treatment of the samples, the plasma was studied using one Langmuir probe to determine the temperature of the electrons and the density of the plasma, the species excited in the plasma were determined by means of Optical emission spectroscopy. All the samples were treated during 50 min in a regime of low temperature (- 250 C), and the surface hardness it was increased up of 100% of their initial value, with a depth of penetration of the nitrogen of 4.5 {mu} m. The biggest hardness and depth of penetration of the nitrogen were obtained when the biggest density in the plasma was used to carry out the experiments. (Author)

  5. Influence of the surface finishing on the corrosion behaviour of AISI 316L stainless steel

    Czech Academy of Sciences Publication Activity Database

    Dundeková, S.; Zatkalíková, V.; Fintová, Stanislava; Hadzima, B.; Škorík, Viktor

    2015-01-01

    Roč. 22, č. 1 (2015), s. 48-53 ISSN 1335-0803 R&D Projects: GA MŠk(CZ) EE2.3.30.0063 Institutional support: RVO:68081723 Keywords : AISI 316L stainless steel * Corrosion * Immersion test * Corrosion rate Subject RIV: JK - Corrosion ; Surface Treatment of Materials http://ojs.mateng.sk/index.php/Mateng/article/view/166/251

  6. Preliminary microstructural examination of high and low ductility type 316 creep rupture specimens

    International Nuclear Information System (INIS)

    Bolton, C.J.; Cordwell, J.E.; Hooper, A.J.; Marshall, P.; Steeds, J.; Wickens, A.

    1977-09-01

    A preliminary report is presented dealing with the examination of creep specimens from five casts of AISI Type 316 stainless steel which ruptured with variable ductility. Specimen microstructures and attempts to identify factors responsible for high or low creep ductility are discussed. (author)

  7. Corrosion behaviour of AISI 304 stainless steel subjected to massive laser shock peening impacts with different pulse energies

    International Nuclear Information System (INIS)

    Lu, J.Z.; Qi, H.; Luo, K.Y.; Luo, M.; Cheng, X.N.

    2014-01-01

    Highlights: •Laser shock peening caused an obvious increase of corrosion resistance of 304 steel. •Corrosion resistance of stainless steel increased with increasing pulse energy. •Mechanism of laser shock peening on corrosion behaviour was also entirely determined. -- Abstract: Effects of massive laser shock peening (LSP) impacts with different pulse energies on ultimate tensile strength (UTS), stress corrosion cracking (SCC) susceptibility, fracture appearance and electrochemical corrosion resistance of AISI 304 stainless steel were investigated by slow strain rate test, potentiodynamic polarisation test and scanning electron microscope observation. The influence mechanism of massive LSP impacts with different pulse energies on corrosion behaviour was also determined. Results showed that massive LSP impacts effectively caused a significant improvement on UTS, SCC resistance, and electrochemical corrosion resistance of AISI 304 stainless steel. Increased pulse energy can also gradually improve its corrosion resistance

  8. Tensile Fracture Behavior and Failure Mechanism of Additively-Manufactured AISI 4140 Low Alloy Steel by Laser Engineered Net Shaping

    Directory of Open Access Journals (Sweden)

    Hoyeol Kim

    2017-11-01

    Full Text Available AISI 4140 powder was directly deposited on AISI 4140 wrought substrate using laser engineered net shaping (LENS to investigate the compatibility of a LENS-deposited part with the substrate. Tensile testing at room temperature was performed to evaluate the interface bond performance and fracture behavior of the test specimens. All the samples failed within the as-deposited zone, indicating that the interfacial bond is stronger than the interlayer bond inside the deposit. The fracture surfaces were analyzed using scanning electron microscopy (SEM and energy disperse X-ray spectrometry (EDS. Results show that the tensile fracture failure of the as-deposited part is primarily affected by lack-of-fusion defects, carbide precipitation, and oxide particles inclusions, which causes premature failure of the deposit by deteriorating the mechanical properties and structural integrity.

  9. Small angle neutron scattering study of the damage induced by creep deformation in AISI 304 stainless steel

    International Nuclear Information System (INIS)

    Boeuf, A.; Coppola, R.; Matera, R.; Rustichelli, F.; Zambonardi, F.; Puliti, P.; Melone, S.

    1982-01-01

    In the austenitic stainless steels, a class of materials largely used in the nuclear power plants, creep induces essentially two new microstructural effects: the nucleation and growth of grain boundary cavities and the precipitation of carbides. Carbides precipitate as a consequence of pure thermal treatment, whereas for the occurrence of voids the presence of stress is necessary. It should be noted however, that the kinetics of precipitation and even the precipitate crystal structure are changed by the introduction of dislocations due to straining during creep. The aim of the present study is a quantitative characterization of the creep damage occurring in a stainless steel of the type X 6 CrNi 8 11 (AISI 304). The experimental techniques used are optical and electron microscopy, microprobe analysis and small angle neutron scattering. This latter technique is described in more detail

  10. EFFECTS OF CARBURIZING AND NITRIDING PROCESSES ON THE COST AND QUALITY OF GEARS PRODUCED WITH AISI 4140 AND 8620 STEELS

    Directory of Open Access Journals (Sweden)

    Claudio José Leitão

    2012-09-01

    Full Text Available This study compares the effects of nitriding and carburizing processes applied to gears subjected to contact stresses below 1300 MPa. The manufacturing cost, as well the depth of hardened layer and the distortion produced by two processes are analyzed. AISI 4140 gears quenched, tempered, liquid and gas nitriding and AISI 8620 gears after liquid carburizing, quenching and tempering are analyzed. The dimensional control of the gears was carried out before and after heat and thermochemical treatments. It is concluded that liquid or gas nitriding processes are about 30% more economical than liquid carburizing an also they reduce the dimensional changes. By the other hand liquid carburizing achieves greater case depth. Liquid nitriding process presents the lowest cost, dimensional changes and case depth.

  11. Tribological properties of plasma and pulse plasma nitrided AISI 4140 steel

    Energy Technology Data Exchange (ETDEWEB)

    Podgornik, B.; Vizintin, J. [Ljubljana Univ. (Slovenia). Center of Tribology and Tech. Diagnostics; Leskovsek, V. [Inst. of Metals and Technologies, Ljubljana (Slovenia)

    1998-10-10

    Plasma nitriding is usually used for ferrous materials to improve their surface properties. Knowledge of the properties of thin surface layers is essential for designing engineering components with optimal wear performance. In our study, we investigated the microstructural, mechanical and tribological properties of plasma- and pulse plasma-nitrided AISI 4140 steel in comparison to hardened steel. The influence of nitriding case depth as well as the presence of a compound layer on its tribological behaviour was also examined. Plasma and pulse plasma nitriding were carried out using commercial nitriding processes. Nitrided samples were fully characterised, using metallographic, SEM microscopic, microhardness and profilometric techniques, before and after wear testing. Wear tests were performed on a pin-on-disc wear testing machine in which nitrided pins were mated to hardened ball bearing steel discs. The wear tests were carried out under dry conditions where hardened samples were used as a reference. The resulting wear loss as well as the coefficient of friction was monitored as a function of load and test time. Several microscopic techniques were used to analyse the worn surfaces and wear debris in order to determine the dominant friction and wear characteristics. Results showed improved tribological properties of AISI 4140 steel after plasma and pulse plasma nitriding compared to hardening. However, the compound layer should be removed from the surface by mechanical means or by decreasing the amount of nitrogen in the nitriding atmosphere, to avoid impairment of the tribological properties by fracture of the hard and brittle compound layer followed by the formation of hard abrasive particles. (orig.) 10 refs.

  12. The LCF behaviour of SS AISI 304 in the temperature range between 450 deg. C and 850 deg. C in connection with life time predictions

    International Nuclear Information System (INIS)

    Bocek, M.; Petersen, C.; Schmitt, R.

    The lifetime in high amplitude strain cycling with tensional hold periods is analysed presuming that creep failure damage is life determining. The life fraction rule (LFR) is used to calculate the lifetime consumpted during the dwell period in strain controlled tests as well as during tensional hold time stress cycles. It follows from the present investigation that stress relaxation occurring during the strain hold periods has a dominant influence upon the lifetime. The damage in stress relaxation is calculated by means of the LFR and the results are compared to experiments conducted on Zircaloy-4 (T=600 deg. C) and the austenitic stainless steel Type AISI 304 (T=650 deg. C). From the very good agreement between both it is concluded that under the loading conditions considered, creep failure damage is the main life determining damage contribution. To investigate the contributions of creep and fatigue to failure damage stress controlled experiments were conducted on AISI 304 at 550 deg. C and 850 deg. C. Whereas at the lower temperature (T 0.6 Tsub(s)) the lifetime increased with decreasing R. Therefrom it is concluded that in the case considered for T>0.6 Tsub(s) fatigue damage is not lifetime determining. (author)

  13. Effect of process time on structural and tribological properties of ferritic plasma nitrocarburized AISI 4140 steel

    Energy Technology Data Exchange (ETDEWEB)

    Karakan, Mehmet; Alsaran, Akguen; Celik, Ayhan

    2004-06-15

    AISI 4140 steel was plasma nitrocarburized at a gas mixture of 49%N{sub 2} + 49%H{sub 2} + 2%CO{sub 2}, for different process times (1, 2, 4, 8 and 12 h), at a temperature of 570 deg. C. The structural, mechanical and tribological properties of nitrocarburized steel were analyzed using a X-ray diffraction, microhardness tester, scanning electron microscopy, optical microscopy and pin-on-disk tribotester. The results have shown that the compound layer was composed of the {epsilon} and {gamma} iron carbonitrides. In addition, the compound layer included pores having a columnar structure. These pores are open to the surface. The nitrocarburizing process increases surface hardness, roughness and friction coefficient. The wear rate improves after plasma nitrocarburizing, and decreases with increasing surface hardness.

  14. Effect of process time on structural and tribological properties of ferritic plasma nitrocarburized AISI 4140 steel

    International Nuclear Information System (INIS)

    Karakan, Mehmet; Alsaran, Akguen; Celik, Ayhan

    2004-01-01

    AISI 4140 steel was plasma nitrocarburized at a gas mixture of 49%N 2 + 49%H 2 + 2%CO 2 , for different process times (1, 2, 4, 8 and 12 h), at a temperature of 570 deg. C. The structural, mechanical and tribological properties of nitrocarburized steel were analyzed using a X-ray diffraction, microhardness tester, scanning electron microscopy, optical microscopy and pin-on-disk tribotester. The results have shown that the compound layer was composed of the ε and γ iron carbonitrides. In addition, the compound layer included pores having a columnar structure. These pores are open to the surface. The nitrocarburizing process increases surface hardness, roughness and friction coefficient. The wear rate improves after plasma nitrocarburizing, and decreases with increasing surface hardness

  15. Structure and properties of the Stainless steel AISI 316 nitrided with microwave plasma

    International Nuclear Information System (INIS)

    Becerril R, F.

    1999-01-01

    In this work were presented the results obtained by nitridation on stainless steel AISI 316 using a plasma generated through a microwave discharge with an external magnetic field using several moistures hydrogen / nitrogen to form a plasma. The purpose of nitridation was to increase the surface hardness of stainless steel through a phase formation knew as γN which has been reported that produces such effect without affect the corrosion resistance proper of this material. (Author)

  16. Use of Direct Current Resistivity Measurements to Assess AISI 304 Austenitic Stainless Steel Sensitization

    OpenAIRE

    Mesquita, Ramaiany Carneiro; Mecury, José Manoel Rivas; Tanaka, Auro Atsumi; Sousa, Regina Célia de

    2015-01-01

    This paper describes the feasibility of using direct current electrical resistivity measurements to evaluate AISI 304 austenitic stainless steel sensitization. ASTM A262 – Practice A and double loop electrochemical potentiodynamic reactivation (DL-EPR) tests were performed to assess the degree of sensitization (DoS) qualitatively and quantitatively, and electrical resistivity (ER) was measured by the four-point direct-current potential drop method. The results indicate that the DoS incr...

  17. Characterization of metallurgical and mechanical properties on the multi-pass welding of Inconel 625 and AISI 316L

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, K. Gokul; Ramkumar, K. Devendranath; Arivazhagan, N. [VIT University, Vellore (India)

    2015-03-15

    This article investigated the weldability, metallurgical and mechanical properties of Inconel 625 and AISI 316L stainless steel weldments obtained by continuous current (CC) and pulsed current (PC) gas tungsten arc welding (GTAW) processes employing ERNiCr-3 and ER2209 fillers. Microstructure studies showed the migrated grain boundaries at the weld zone of ERNiCr-3 weldments and multidirectional grain growth for ER2209 weldments. It was inferred from the tension tests that the fracture occurred at the parent metal of AISI 316L in all the cases. Charpy V-notch impact tests accentuated that the CCGTA weldments employing ERNiCr-3 filler offered better impact toughness of 77 J at room temperature. Further a detailed study has been carried out to analyze the structure - property relationships of these weldments using the combined techniques of scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) analysis.

  18. Evaluation of corrosion products formed by sulfidation as inhibitors of the naphthenic corrosion of AISI-316 steel

    Science.gov (United States)

    Sanabria-Cala, J. A.; Montañez, N. D.; Laverde Cataño, D.; Y Peña Ballesteros, D.; Mejía, C. A.

    2017-12-01

    Naphthenic acids present in oil from most regions worldwide currently stand as the main responsible for the naphthenic corrosion problems, affecting the oil-refining industry. The phenomenon of sulfidation, accompanying corrosion processes brought about by naphthenic acids in high-temperature refining plant applications, takes place when the combination of sulfidic acid (H2S) with Fe forms layers of iron sulphide (FeS) on the material surface, layers with the potential to protect the material from attack by other corrosive species like naphthenic acids. This work assessed corrosion products formed by sulfidation as inhibitors of naphthenic corrosion rate in AISI-316 steel exposed to processing conditions of simulated crude oil in a dynamic autoclave. Calculation of the sulfidation and naphthenic corrosion rates were determined by gravimetry. The surfaces of the AISI-316 gravimetric coupons exposed to acid systems; were characterized morphologically by X-Ray Diffraction (XRD) and X-ray Fluorescence by Energy Dispersive Spectroscopy (EDS) combined with Scanning Electron Microscopy (SEM). One of the results obtained was the determination of an inhibiting effect of corrosion products at 250 and 300°C, where lower corrosion rate levels were detected. For the temperature of 350°C, naphthenic corrosion rates increased due to deposition of naphthenic acids on the areas where corrosion products formed by sulfidation have lower homogeneity and stability on the surface, thus accelerating the destruction of AISI-316 steel. The above provides an initial contribution to oil industry in search of new alternatives to corrosion control by the attack of naphthenic acids, from the formation of FeS layers on exposed materials in the processing of heavy crude oils with high sulphur content.

  19. Comparative study on structure, corrosion and hardness of Zn-Ni alloy deposition on AISI 347 steel aircraft material

    Energy Technology Data Exchange (ETDEWEB)

    Gnanamuthu, RM. [Department of Chemical Engineering, College of Engineering, Kyung Hee University, 1732 Deogyeong-daero, Gihung, Yongin, Gyeonggi 446-701 (Korea, Republic of); Mohan, S., E-mail: sanjnamohan@yahoo.com [Central Electrochemical Research Institute, (CSIR), Karaikudi 630 006, Tamilnadu (India); Saravanan, G. [Central Electrochemical Research Institute, (CSIR), Karaikudi 630 006, Tamilnadu (India); Lee, Chang Woo, E-mail: cwlee@khu.ac.kr [Department of Chemical Engineering, College of Engineering, Kyung Hee University, 1732 Deogyeong-daero, Gihung, Yongin, Gyeonggi 446-701 (Korea, Republic of)

    2012-02-05

    Highlights: Black-Right-Pointing-Pointer Electrodeposition of Zn-Ni alloy on AISI 347 steel as an aircraft material has been carried out from various baths. Black-Right-Pointing-Pointer The effect of pulse duty cycle on thickness, current efficiency and hardness reached maximum values at 40% duty cycle and for 50 Hz frequencies average current density of 4 A dm{sup -2}. Black-Right-Pointing-Pointer The XRF characterizations of 88:12% Zn-Ni alloy provided excellent corrosion resistance. Black-Right-Pointing-Pointer It is found that Zn-Ni alloy on AISI 347 aircraft material has better structure and corrosion resistance by pulse electrodeposits from electrolyte-4. - Abstract: Zn-Ni alloys were electrodeposited on AISI 347 steel aircraft materials from various electrolytes under direct current (DCD) and pulsed electrodepositing (PED) techniques. The effects of pulse duty cycle on thickness, current efficiency and hardness of electrodeposits were studied. Alloy phases of the Zn-Ni were indexed by X-ray diffraction (XRD) techniques. Microstructural morphology, topography and elemental compositions were characterized using scanning electron microscopy (SEM), atomic force microscopy (AFM) and X-ray fluorescence spectroscopy (XRF). The corrosion resistance properties of electrodeposited Zn-Ni alloy in 3.5% NaCl aqueous solution obtained by DCD and PED were compared using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) technique. Elemental analysis showed that 88% of Zn and 12% of Ni obtained from electrolyte-4 by PED technique at 40% duty cycle for 50 Hz frequencies having better corrosion resistance than that of deposits obtained from other electrolytes.

  20. Improvement in cavitation erosion resistance of AISI 316L stainless steel by friction stir processing

    Energy Technology Data Exchange (ETDEWEB)

    Hajian, M. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Abdollah-zadeh, A., E-mail: zadeh@modares.ac.ir [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Rezaei-Nejad, S.S.; Assadi, H. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Hadavi, S.M.M. [Department of Materials Science and Engineering, MA University of Technology, Tehran (Iran, Islamic Republic of); Chung, K. [Department of Materials Science and Engineering, Research Institute of Advanced Materials, Engineering Research Institute, Seoul National University, Seoul (Korea, Republic of); Shokouhimehr, M. [Department of Chemical Engineering, College of Engineering, Seoul National University, Seoul 151-742 (Korea, Republic of)

    2014-07-01

    Commercial AISI 316L plates with the initial grain size of 14.8 μm were friction stir processed (FSP) with different processing parameters, resulting in two fine-grained microstructures with the grain sizes of 4.6 and 1.7 μm. The cavitation erosion behavior, before and after FSP, was evaluated in terms of incubation time, cumulative mass loss and mean depth of erosion. A separate cavitation erosion test was performed on the transverse cross section of a FSP sample to reveal the effect of grain structure. It was observed that FSP samples, depending on their grain size, are at least 3–6 times more resistant than the base material against cavitation erosion. The improvement in cavitation erosion resistance is attributed to smaller grain structure, lower fraction of twin boundaries, and favorable crystallographic orientation of grains in FSP samples. The finer the grain size, the more cavitation erosion resistance was achieved. Moreover, the microstructures of eroded surfaces were studied using a scanning electron microscope equipped with EBSD, and an atomic force microscope. The mechanisms controlling the cavitation erosion damage in friction stir processed AISI 316L are also discussed.

  1. Formation of abrasion-resistant coatings of the AlSiFexMny intermetallic compound type on the AISI 304L alloy

    Directory of Open Access Journals (Sweden)

    Martínez-Perales, Laura G.

    2016-03-01

    Full Text Available The α-Al9FeMnSi and β-Al9FeMn2Si intermetallics formed by reactive sintering of Al, Si, Mn, Fe, Cr and Ni powders have been used in AISI 304L steels to enhance microhardness. Processing variables of the reactive sintering treatment were temperature (600, 650, 700, 750 and 800 °C, pressure (5, 10 y 20 MPa and holding time (3600, 5400 y 7200 seconds. Experimental results show that temperature is the most important variable affecting the substrate/coating formation, while pressure does not appear to have a significant effect. The results show the optimum conditions of the reactive sintering that favor the substrate/coating formation are 800 °C, 20 MPa and 7200 seconds. Under these conditions, the reaction zone between the substrate and coating is more compacted and well-adhered, with a microhardness of 1300 Vickers. The results of SEM and X-Ray diffraction confirmed the formation of α-Al9FeMnSi and β-Al9FeMn2Si intermetallics in the substrate/coating interface as well as the presence of Cr and Ni, indicating diffusion of these two elements from the substrate to the interface.Los intermetálicos α-Al9FeMnSi y β-Al9FeMn2Si formados por sinterización reactiva de polvos Al, Si, Mn, Fe, Cr, Ni se han utilizado en aceros AISI 304L para mejorar la microdureza. Las variables de procesamiento de sinterización reactiva fueron temperatura (600, 650, 700, 750, y 800 °C, presión (5, 10 y 20 MPa y el tiempo de retención (3600, 5400 7200 segundos. Los resultados experimentales muestran que la temperatura es la variable más importante que afecta a la formación del sustrato/recubrimiento, mientras que la presión no parece tener un efecto significativo una influencia significativa. Los resultados muestran las condiciones óptimas de la sinterización reactiva que favorecen la formación del sustrato/recubrimiento a 800 °C, 20 MPa y 7200 segundos. En estas condiciones, la zona de reacción entre el sustrato y el recubrimiento es más compacta y bien

  2. Thermodynamic modeling and kinetics simulation of precipitate phases in AISI 316 stainless steels

    International Nuclear Information System (INIS)

    Yang, Y.; Busby, J.T.

    2014-01-01

    This work aims at utilizing modern computational microstructural modeling tools to accelerate the understanding of phase stability in austenitic steels under extended thermal aging. Using the CALPHAD approach, a thermodynamic database OCTANT (ORNL Computational Thermodynamics for Applied Nuclear Technology), including elements of Fe, C, Cr, Ni, Mn, Mo, Si, and Ti, has been developed with a focus on reliable thermodynamic modeling of precipitate phases in AISI 316 austenitic stainless steels. The thermodynamic database was validated by comparing the calculated results with experimental data from commercial 316 austenitic steels. The developed computational thermodynamics was then coupled with precipitation kinetics simulation to understand the temporal evolution of precipitates in austenitic steels under long-term thermal aging (up to 600,000 h) at a temperature regime from 300 to 900 °C. This study discusses the effect of dislocation density and difusion coefficients on the precipitation kinetics at low temperatures, which shed a light on investigating the phase stability and transformation in austenitic steels used in light water reactors

  3. Experimental investigation of various surface integrity aspects in hard turning of AISI 4340 alloy steel with coated and uncoated cermet

    Science.gov (United States)

    Das, Anshuman; Patel, S. K.; Sateesh Kumar, Ch.; Biswal, B. B.

    2018-03-01

    The newer technological developments are exerting immense pressure on domain of production. These fabrication industries are busy finding solutions to reduce the costs of cutting materials, enhance the machined parts quality and testing different materials, which can be made versatile for cutting materials, which are difficult for machining. High-speed machining has been the domain of paramount importance for mechanical engineering. In this study, the variation of surface integrity parameters of hardened AISI 4340 alloy steel was analyzed. The surface integrity parameters like surface roughness, micro hardness, machined surface morphology and white layer of hardened AISI 4340 alloy steel were compared using coated and uncoated cermet inserts under dry cutting condition. From the results, it was deduced that coated insert outperformed uncoated one in terms of different surface integrity characteristics.

  4. Micro friction stir lap welding of AISI 430 ferritic stainless steel: a study on the mechanical properties, microstructure, texture and magnetic properties

    Science.gov (United States)

    Mostaan, Hossein; Safari, Mehdi; Bakhtiari, Arash

    2018-04-01

    In this study, the effect of friction stir welding of AISI 430 (X6Cr17, material number 1.4016) ferritic stainless steel is examined. Two thin sheets with dimensions of 0.4 × 50 × 200 mm3 are joined in lap configuration. Optical microscopy and field emission electron microscopy were used in order to microstructural evaluations and fracture analysis, respectively. Tensile test and microhardness measurements are employed in order to study the mechanical behaviors of welds. Also, vibrational sample magnetometry (VSM) is employed for characterizing magnetic properties of welded samples. Texture analysis is carried out in order to clarify the change mechanism of magnetic properties in the welded area. The results show that AISI 430 sheets are successfully joined considering both, the appearance of the welding bead and the strength of the welded joint. It is found that by friction stir welding of AISI 430 sheets, texture components with easy axes magnetization have been replaced by texture components with harder magnetization axes. VSM analysis showed that friction stir welding leads to increase in residual induction (Br) and coercivity (Hc). This increase is attributed to the grain refining due the friction stir welding and formation of texture components with harder axes of magnetizations.

  5. Thermogalvanic corrosion and galvanic effects of copper and AISI 316L stainless steel pairs in heavy LiBr brines under hydrodynamic conditions

    International Nuclear Information System (INIS)

    Sánchez-Tovar, R.; Montañés, M.T.; García-Antón, J.

    2012-01-01

    Highlights: ► Thermogalvanic corrosion results in an increase of the current densities. ► Thermogalvanic effect increases as temperature difference between tubes is higher. ► Potentials fit linearly with increase in temperature. ► ZRA shows hot cathodes for AISI 316L while cold ones for copper and galvanic pairs. ► Weight loss tests show a combined effect between thermogalvanic and galvanic effects. - Abstract: Thermogalvanic corrosion of the copper/copper and AISI 316L/AISI 316L stainless steel pairs was studied in heavy lithium bromide brines under hydrodynamic conditions. The galvanic coupling effect between copper and stainless steel was also analysed. The cold electrode (25 °C) was the stainless steel for the galvanic pair, whereas copper temperature varied (25, 50 and 75 °C). A hydrodynamic circuit was designed to study thermogalvanic corrosion by means of the zero resistance ammeter technique. Hot cathodes take place in stainless steel pairs while cold cathodes are present in copper/copper and stainless steel/copper pairs; this agrees with the thermal temperature coefficient of the potential sign. Thermogalvanic corrosion increases corrosion rates, especially working with copper. Weight loss measurements show that there is a combined effect due to the thermogalvanic and the galvanic effects.

  6. Effect of friction time on the microstructure and mechanic properties of friction welded AISI 1040/Duplex stainless steel

    Directory of Open Access Journals (Sweden)

    İhsan Kırık

    2000-06-01

    Full Text Available In this study, the effect on the characteristic microstructure and mechanic properties of friction time on the couple steels AISI 1040/AISI 2205 stainless steel joining with friction welding method was experimentally investigated. Friction welding experiment were carried out in privately prepared PLC controlled continuous friction welding machine by us. Joints were carried out under 1700 rpm rotation speed, with 30MPa process friction pressure, 60MPa forging pressure, 4 second forging pressure and under 3, 5, 7, 9 and 11 second friction time, respectively. After friction welding, the bonding interface microstructures of the specimens were examined by SEM microscopy and EDS analysis. After weld microhardness and tensile strength of specimens were carried out. The result of applied tests and observations pointed out that the properties of microstructure were changed with friction time increased. The excellent tensile strength of joint observed on 1700 rpm rotation speed and 3 second friction time sample.

  7. Carburization behavior of AISI 316LN austenitic stainless steel - Experimental studies and modeling

    Energy Technology Data Exchange (ETDEWEB)

    Sudha, C. [Physical Metallurgy Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Sivai Bharasi, N. [Corrosion Science and Technology Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Anand, R. [Physical Metallurgy Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Shaikh, H., E-mail: hasan@igcar.gov.i [Corrosion Science and Technology Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Dayal, R.K. [Corrosion Science and Technology Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Vijayalakshmi, M. [Physical Metallurgy Division, Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India)

    2010-07-31

    AISI type 316LN austenitic stainless steel was exposed to flowing sodium at 798 K for 16,000 h in the bi-metallic (BIM) sodium loop. A modified surface layer of 10 {mu}m width having a ferrite structure was detected from X-ray diffraction and electron micro probe based analysis. Beneath the modified surface layer a carburized zone of 60 {mu}m width was identified which was found to consist of M{sub 23}C{sub 6} carbides. A mathematical model based on finite difference technique was developed to predict the carburization profiles in sodium exposed austenitic stainless steel. In the computation, effect of only chromium on carbon diffusion was considered. Amount of carbon remaining in solution was determined from the solubility parameter. The predicted profile showed a reasonably good match with the experimental profile. Calculations were extended to simulate the thickness of the carburized layer after exposure to sodium for a period of 40 years. Attempt was also made to predict the carburization profiles based on equilibrium calculations using Dictra and Thermocalc which contain both thermodynamic and kinetic databases for the system under consideration.

  8. Deformation induced martensite in AISI 316 stainless steel

    Directory of Open Access Journals (Sweden)

    Solomon, N.

    2010-04-01

    Full Text Available The forming process leads to a considerable differentiation of the strain field within the billet, and finally causes the non-uniform distribution of the total strain, microstrusture and properties of the material over the product cross-section. This paper focus on the influence of stress states on the deformation-induced a’ martensitic transformation in AISI Type 316 austenitic stainless steel. The formation of deformation-induced martensite is related to the austenite (g instability at temperatures close or below room temperature. The structural transformation susceptibility is correlated to the stacking fault energy (SFE, which is a function not only of the chemical composition, but also of the testing temperature. Austenitic stainless steels possess high plasticity and can be easily cold formed. However, during cold processing the hardening phenomena always occurs. Nevertheless, the deformation-induced martensite transformation may enhance the rate of work-hardening and it may or may not be in favour of further material processing. Due to their high corrosion resistance and versatile mechanical properties the austenitic stainless steels are used in pressing of heat exchanger plates. However, this corrosion resistance is influenced by the amount of martensite formed during processing. In order to establish the links between total plastic strain, and martensitic transformation, the experimental tests were followed by numerical simulation.

    El proceso de conformación da a lugar a una considerable diferenciación del campo de tensiones dentro de una barra de extrusión y, finalmente, causa una distribución no uniforme de la tensión total, la microestructura y propiedades del material sobre el corte transversal. En este trabajo se estudia la influencia de los estados de tensión sobre la transformación martensítica inducida por deformación en un acero inoxidable austenítico tipo AISI 316. La formación de martensita inducida por

  9. Corrosion Behavior of Heat Affected Zone of AISI 321 stainless steel

    International Nuclear Information System (INIS)

    Ahn, Yong Sik; Park, Hwa Soon; Kim, Yeong Hwan; Won, Tae Yeon; Lee, Sang Lae

    1994-01-01

    Intergranular corrosion behavior of heat affected zone(HAZ) has been investigated for Ti-stabilized austenitic stainless steel AISI 321. It was observed that grain boundaries at HAZ of the steel with Ti/C ratio of 6.2 were corroded significantly after sensitization heat treatment. The increase of the Ti/C ratio up to 9.6 results in the evident decrease of intergranular corrosion. Weld simulation and intergranular corrosion test in 65% HNO 3 was performed. Influence of various thermal cycles on the intergranular corrosion was investigated. These results are discussed in terms of the behavior of TiC and Cr 23 C 6 precipitates

  10. The pitting resistance of AISI 316 stainless steel passivated in diluted nitric acid

    International Nuclear Information System (INIS)

    Barbosa, M.A.

    1983-01-01

    The pitting resistance of AISI 316 stainless steel after passivation in diluted nitric acid was studied in comparison with that of non-passivated specimens. The passivation treatment increased the pitting potential but decreased the resistance to crevice corrosion under open circuit conditions in aerated sea water. Immersion in the nitric acid solution was found to remove the sulphide inclusions from the metal surface, thus eliminating the most susceptible sites for attack. In the absence of sulphide particles pitting nucleated at aluminium-rich oxides. (author)

  11. Casting AISI 316 steel by gel cast

    International Nuclear Information System (INIS)

    Ozols, A; Thern, G; Rozenberg, S; Barreiro, M; Marajofsky, A

    2004-01-01

    The feasibility of producing AISI 316 steel components from their powders and avoiding their compaction is analyzed. A casting technique is tested that is similar to gel casting, used for ceramic materials. In the initial stage, the process consists of the formulation of a concentrated barbotine of powdered metal in a solution of water soluble organic monomers, which is cast in a mold and polymerized in situ to form a raw piece in the shape of the cavity. The process can be performed under controlled conditions using barbotines with a high monomer content from the acrylimide family. Then, the molded piece is slowly heated until the polymer is eliminated, and it is sintered at temperatures of 1160 o C to 1300 o C under a dry hydrogen atmosphere, until the desired densities are attained. The density and micro structure of the materials obtained are compared with those for the materials compacted and synthesized by the conventional processes. The preliminary results show the feasibility of the process for the production of certain kinds of structural components (CW)

  12. Qualification criteria verification for aisi-4340 steel suspension lug

    International Nuclear Information System (INIS)

    Riaz, M.A.; Alam, M.

    2005-01-01

    All external loads carried underneath an aircraft are mounted onto it through mechanism generally known as suspension system. The externally mounted attachments like bombs, missiles and fuel tanks etc. experience enormous aerodynamic and inertial forces in the flights. These forces are transferred to the interface point of suspension system, known as 'Suspension Lug'. Thus lugs are considered critical component and have extremely stringent qualification criteria standards used in the aviation industry in USA, Europe, Russia, etc. Different standards prevail in different parts of the world about qualification and testing of these lugs. As Pakistan is entering into aviation industry, therefore there is a need to fulfill the requirements of these standards, to suit Pakistani environment. The suspension lug under study is 2000 Ibs. load class made from AISI-4340 Steel having good mechanical properties as per required standard. The manufacturing processes included forging, machining and vacuum heat treatment. The prototypes of suspension lugs were manufactured in the local industry and subjected to the required mechanical tests such as tensile testing at 5 to 35 degree angles. Impact testing at cryogenic temperatures of -50 to -70 degree C, and breaking load testing were performed. The acceptable results were obtained and mechanical testing for qualification of lugs was finalized and standardized. The options were compared with practical viability, utilization of product and cost effectiveness. (author)

  13. Joining of Dissimilar alloy Sheets (Al 6063&AISI 304 during Resistance Spot Welding Process: A Feasibility Study for Automotive industry

    Directory of Open Access Journals (Sweden)

    Reddy Sreenivasulu

    2014-12-01

    Full Text Available Present design trends in automotive manufacture have shifted emphasis to alternative lightweight materials in order to achieve higher fuel efficiency and to bring down vehicle emission. Although some other joining techniques are more and more being used, spot welding still remains the primary joining method in automobile manufacturing so far. Spot welds for automotive applications should have a sufficiently large diameter, so that nugget pullout mode is the dominant failure mode. Interfacial mode is unacceptable due to its low load carrying and energy absorption capability. Strength tests with different static loading were performed in, to reveal the failure mechanisms for the lap-shear geometry and the cross-tension geometry. Based on the literature survey performed, venture into this work was amply motivated by the fact that a little research work has been conducted to joining of dissimilar materials like non ferrous to ferrous. Most of the research works concentrated on joining of different materials like steel to steel or aluminium alloy to aluminium alloy by resistance spot welding. In this work, an experimental study on the resistance spot weldability of aluminium alloy (Al 6063 and austenitic stainless steel (AISI304 sheets, which are lap joined by using a pedestal type resistance spot welding machine. Welding was conducted using a 45-deg truncated cone copper electrode with 10-mm face diameter. The weld nugget diameter, force estimation under lap shear test and T – peel test were investigated using digital type tensometer attached with capacitive displacement transducer (Mikrotech, Bangalore, Model: METM2000ER1. The results shows that joining of Al 6063 and AISI 304 thin sheets by RSW method are feasible for automotive structural joints where the loads are below 1000N act on them, it is observed that by increasing the spots per unit length, then the joint with standing strength to oppose failure is also increased linearly incase of

  14. Cathodic cage nitriding of AISI 409 ferritic stainless steel with the addition of CH4

    Directory of Open Access Journals (Sweden)

    Rômulo Ribeiro Magalhães de Sousa

    2012-04-01

    Full Text Available AISI 409 ferritic stainless steel samples were nitrided using the cathodic cage plasma nitriding technique (CCPN, with the addition of methane to reduce chromium precipitation, increase hardness and wear resistance and reduce the presence of nitrides when compared to plasma carbonitriding. Microhardness profiles and X-Ray analysis confirm the formation of a very hard layer containing mainly ε-Fe3N and expanded ferrite phases.

  15. Martensitic Transformation in Ultrafine-Grained Stainless Steel AISI 304L Under Monotonic and Cyclic Loading

    Directory of Open Access Journals (Sweden)

    Heinz Werner Höppel

    2012-02-01

    Full Text Available The monotonic and cyclic deformation behavior of ultrafine-grained metastable austenitic steel AISI 304L, produced by severe plastic deformation, was investigated. Under monotonic loading, the martensitic phase transformation in the ultrafine-grained state is strongly favored. Under cyclic loading, the martensitic transformation behavior is similar to the coarse-grained condition, but the cyclic stress response is three times larger for the ultrafine-grained condition.

  16. Fabricación aditiva mediante sinterizado láser de polvos de acero inoxidable martensítico AISI 420

    OpenAIRE

    Vega Nava, Sergio

    2014-01-01

    Busqueda de los parámetros de fabricación adecuados y los tratamientos térmicos a realizar, con el fin de alcanzar durezas de 50 HRC y una adecuada porosidad, en el acero inoxidable AISI 420 obtenido mediante sinterizado láser.

  17. Laser surface cladding of Ti-6Al-4V on AISI 316L stainless steel for bio-implant application

    CSIR Research Space (South Africa)

    Kumar, A

    2014-01-01

    Full Text Available The present study concerns an in-depth investigation of the influence of laser surface cladding of Ti-6Al-4V on the microstructure (both the top surface, cross-section and interface), wear resistance, corrosion resistance and bio-activity of AISI...

  18. In-reactor creep rupture of 20% cold-worked AISI 316 stainless steel

    International Nuclear Information System (INIS)

    Lovell, A.J.; Chin, B.A.; Gilbert, E.R.

    1981-01-01

    Results of an experiment designed to measure in-reactor stress-to-rupture properties of 20% cold-worked AISI 316 stainless steel are reported. The in-reactor rupture data are compared with postirradiation and unirradiated test results. In-reactor rupture lives were found to exceed rupture predictions of postirradiation tests. This longer in-reactor rupture life is attributed to dynamic point defect generation which is absent during postirradiation testing. The in-reactor stress-to-rupture properties are shown to be equal to or greater than the unirradiated material stress-to-rupture properties for times up to 7000 h. (author)

  19. Behaviour of AISI-SAE 8615 steel in ferritic nitrocarburizing using urea-metanol

    International Nuclear Information System (INIS)

    Barrena, M.I.; Castro, A.

    1998-01-01

    The present work shows the behaviour of low carbon alloyed steels as AISI-SAE 8615, after a ferritic nitrocarburizing process. Nitrocarburizing takes place at 570 degree centigree for 3 h in an atmosphere by combustion of methanol and urea under different flow rates. Metallographic studies were performed by optical microscopy. Harness profiles were measured and carbon percentages were also analyzed by emission spectrometry in order to determine the extension of the nitrocarburizing process. Optimal flow conditions have been found. The influence of the flow rate on the nitrocarburizing layer thickness has been also studied. (Author) 12 refs

  20. Relaciones cuantitativas entre los contenidos de azufre y de sulfuros en los aceros inoxidables tipo AISI 303: influencia de la composición química de los sulfuros

    OpenAIRE

    Botella, J.; Merino, C.; Heredia, M. A.; Almagro, J.

    1999-01-01

    The work has been done with ten AISI 303 stainless steel rods which have similar chemical compositions, except for sulphur which varies between 0.25 and 0.36%. These steels are studied by Scanning Electron Microscopy (SEM) and Energy Dispersive X-Ray Spectrometry (EDX). The sulphides are chemically microanalysed and the occupied volume determined by automatic image analysis. It can be inferred that the chemical composition of sulphides in AISI 303 steels is variable to some extent even though...

  1. Effects of fresh gas flow, tidal volume, and charcoal filters on the washout of sevoflurane from the Datex Ohmeda (GE) Aisys, Aestiva/5, and Excel 210 SE Anesthesia Workstations.

    Science.gov (United States)

    Sabouri, A Sassan; Lerman, Jerrold; Heard, Christopher

    2014-10-01

    We investigated the effects of tidal volume (VT), fresh gas flow (FGF), and a charcoal filter in the inspiratory limb on the washout of sevoflurane from the following Datex Ohmeda (GE) Anesthesia Workstations (AWSs): Aisys, Aestiva/5, and Excel 210SE. After equilibrating the AWSs with 2% sevoflurane, the anesthetic was discontinued, and the absorbent anesthesia breathing circuit (ABC), reservoir bag, and test lung were changed. The lung was ventilated with 350 or 200 mL·breath(-1), 15 breaths·min(-1), and a FGF of 10 L·min(-1) while the washout of sevoflurane was performed in triplicate using a calibrated Datex Ohmeda Capnomac Ultima™ and a calibrated MIRAN SapphIRe XL ambient air analyzer until the concentration was ≤ 10 parts per million (ppm). The effects of decreasing the FGF to 5 and 2 L·min(-1) after the initial washout and of a charcoal filter in the ABC were recorded separately. The median washout times with the Aisys AWS (14 min, P Excel 210SE (32 min). The mean (95% confidence interval) washout time with the Aisys increased to 23.5 (21.5 to 25.5) min with VT 200 mL·breath(-1) (P < 0.01). Decreasing the FGF from 10 to 5 and 2 L·min(-1) with the Aisys caused a rebound in sevoflurane concentration to ≥ 50 ppm. Placement of a charcoal filter in the inspiratory limb reduced the sevoflurane concentration to < 2 ppm in the Aisys and Aestiva/5 AWSs within two minutes. The GE AWSs should be purged with large FGFs and VTs ~350 mL·breath(-1) for ~25 min to achieve 10 ppm sevoflurane. The FGF should be maintained to avoid a rebound in anesthetic concentration. Charcoal filters rapidly decrease the anesthetic concentration to < 2 ppm.

  2. Dependence of corrosion properties of AISI 304L stainless steel on the austenite grain size

    Energy Technology Data Exchange (ETDEWEB)

    Sabooni, Soheil; Rashtchi, Hamed; Eslami, Abdoulmajid; Karimzadeh, Fathallah; Enayati, Mohammad Hossein; Raeissi, Keyvan; Imani, Reihane Faghih [Isfahan Univ. of Technology, Isfahan (Iran, Islamic Republic of). Dept. of Materials Engineering; Ngan, Alfonso Hing Wan [The Univ. of Hong Kong (China). Dept. of Mechanical Engineering

    2017-07-15

    The corrosion resistance of austenitic stainless steels is known to be hampered by the loss of chromium available for passive surface layer formation as a result of chromium carbide precipitation at austenite grain boundaries during annealing treatments. Although high-temperature annealing can promote carbide dissolution leading to better corrosion resistance, grain coarsening also results, which would lead to poorer mechanical properties. Processing methods to achieve both good corrosion resistance and mechanical properties are thus highly desirable for austenitic stainless steels. In the present study, we show that the corrosion resistance of AISI 304L stainless steel can be improved by grain refinement into the ultrafine-grained regime. Specifically, samples with different austenite grain sizes in the range of 0.65-12 μm were studied by potentiodynamic polarization and electrochemical impedance spectroscopy tests in a 3.5 wt.% NaCl solution. All samples showed a typical passive behavior with similar corrosion potential, but the corrosion current density decreased significantly with decreasing grain size. The results show that the sample with the finest grain size had the best corrosion resistance due to a higher resistance of the passive layer to pitting attacks. This study indicates that grain refinement which improves mechanical properties can also significantly improve the corrosion resistance of AISI 304L stainless steel.

  3. Effects of processing on the transverse fatigue properties of low-sulfur AISI 4140 steel

    Science.gov (United States)

    Collins, Sunniva R.; Michal, Gary M.

    1993-12-01

    The effects of inclusions due to steelmaking processes on the fatigue life of AISI 4140 have been investigated. The test matrix consisted of three commercially produced heats of AISI 4140 of comparable cleanliness: one was conventionally cast (CC), and two were inert gas-shielded/ bottom-poured (IGS). One of the IGS heats was calcium-treated to explore the effects of inclusion shape control (IGS/SC). All heats were hot-rolled and reduced over 95 pct to produce bar stock of 127 to 152 mm (5 to 6 in.) in diameter. Transverse axial specimens conforming to ASTM E466 were machined, quenched, and tempered to approximately 40 HRC, and they were fatigue tested in tension-tension cycling ( R = 0.1). Test results and statistical analyses of the stress-life data show that the IGS grade has several times the fatigue strength of the CC grade at 107 cycles. Lower-limit fatigue strengths calculated at a 99.9 pct probability were 518.5 MPa (75.2 ksi) for IGS vs 55.6 MPa (8.1 ksi) for the CC grade. The IGS/SC grade had the best performance at all stress and life levels. The results obtained indicate that fatigue performance can be improved by choosing a processing method that reduces the incidence of exogenous oxides and by controlling the shape of the sulfides.

  4. Corrosion of AISI 304 stainless steel in polluted seawater

    International Nuclear Information System (INIS)

    Brankevich, G.; Guiamet, P.; Videla, H.A.

    1987-01-01

    The sequence of microbiofouling settlement on AISI 304 stain steel samples exposed to polluted harbor sea water of a power cooling water intake is studied. The firts sates of bacterial colonization are followed by means of scanning electron microscopy during two weeks of exposure. The relation between microbiofouling and corrosion is also followed by scanning electron microscopy and evaluated through electrochemical polarization experiments. The results obtained show that microbial colonization and extracellular polimeric substances forming the biofilms have a marked influence on the electrochemical behaviour of stainless steel in sea water. Laboratory experiments using inorganic chloride solutions or artificial sea water show a considerably lesser attack of the metal than those performed 'in situ' with natural sea water. Passivity breadown is highly facilitated when complex biological and inorganic deposits (fouling) have settled on the metal surface. (Author) [pt

  5. Determination of the fracture thoughness curve within the ductile brittle transition region in ferritic steel AISI4140

    International Nuclear Information System (INIS)

    Hernandez, R.; Orozco, E.

    1996-01-01

    The aim of this work is to show the validity in the employment of small test tubes (1/2 T) in order to determine the fracture thoughness in ferritic steels that experience the beginning of cracking by cleavage, to elastic instability, and/or elasto-plastic. It was calculated the change of fracture thoughness in the ductile brittle transition region like function of the temperature employing statistic methods for steel to the annealed carbon of the type AISI4140. The testings were carried out within an interval of temperatures, where the cracking by cleavage and/or pop-in occurs. The thoughness curve of the cracking in the transition region was determined, in small test tubes 1/2 T, and in standard test tubes, 1T. It was calculated the beginning of instability of the integral J, J IC , and was converted to its equivalent in K JC units based in the ASTM Standard rev. 6-12-95 (ref. 6). (Author)

  6. Microstructure and Mechanical Properties of Thixowelded AISI D2 Tool Steel

    Directory of Open Access Journals (Sweden)

    M. N. Mohammed

    2018-05-01

    Full Text Available Rigid perpetual joining of materials is one of the main demands in most of the manufacturing and assembling industries. AISI D2 cold work tool steels is commonly known as non-weldable metal that a high quality joint of this kind of material can be hardly achieved and almost impossible by conventional welding. In this study, a novel thixowelding technology was proposed for joining of AISI D2 tool steel. The effect of joining temperature, holding time and post-weld heat treatment on microstructural features and mechanical properties were also investigated. Acceptable joints without defect were achieved through the welding temperature of 1300 °C, while the welding at lower temperature resulted in a series of cracks across the entire joint that led to spontaneous fracture after joining. Tensile test results showed that maximum joint tensile strength of 271 MPa was achieved at 1300 °C and 10 min holding time, which was 35% of that of D2 base metal. Meanwhile, tensile strength of the joined parts after heat treatment showed a significant improvement over the non-heat treated condition with 560 MPa, i.e., about 70% of that of the strength value of the D2 base metal. This improvement in the tensile strength attributed to the dissolution of some amounts of eutectic chromium carbides and changes in the microstructure of the matrix. The joints are fractured at the diffusion zone, and the fracture exhibits a typical brittle characteristic. The present study successfully confirmed that by avoiding dendritic microstructure, as often resulted from the fusion welding, high joining quality components obtained in the semi-solid state. These results can be obtained without complex or additional apparatuses that are used in traditional joining process.

  7. Cyclic deformation behaviour of quenched and tempered AISI 4140 at two-step tensile-compressive-loading

    Energy Technology Data Exchange (ETDEWEB)

    Schulze, V.; Lang, K.-H.; Voehringer, O.; Macherauch, E. [Karlsruhe Univ. (T.H.) (Germany). Inst. fuer Werkstoffkunde 1

    1997-08-30

    The cyclic deformation behaviour in stress-controlled two-step experiments with one or more changes between two blocks of certain lengths and amplitudes was investigated at the technically important steel AISI 4140 (German grade 42 CrMo 4). In all two-step experiments cyclic worksoftening behaviour is found. The degree of work softening is discussed in comparison to single-step experiments. In several cases effects of static strain-ageing can be found. (orig.) 10 refs.

  8. Effects of nitrogen and pulsed mean welding current in AISI 316 austenitic stainless steel solidification cracks; Efecto del nitrogeno y la corriente media pulsada de soldadura en la formacion de grietas de solidificacion en aceros inoxidables AISI 316L

    Energy Technology Data Exchange (ETDEWEB)

    Trevisan, R. E.; Braga, E.; Fals, H. C.

    2002-07-01

    An analysis of the influence of nitrogen concentration in the weld zone and the pulsed mean welding current in the solidification crack formation is presented in this paper. The AISI 316L austenitic stainless steel was employed as the metal base. The welding was done using CC+ pulsed flux cored are welding process and AWS E316L wire type. The tests were conducted using CO{sub 2} shielding gas with four different nitrogen levels (0,5; 10 and 15%) in order to induce different nitrogen weld metal concentrations. The pulsed mean welding current was varied in three levels and the. Transvarestraint tangential strain test was fixed of 5%. The results showed that the solidification cracking decreased as the pulsed mean welding current increase. It was also verified that an increase of the weld zone nitrogen level was associated with a decrease in both the total length of solidification crack and the amount of {delta} ferrite. (AUthor) 20 refs.

  9. Study of surface integrity AISI 4140 as result of hard, dry and high speed machining using CBN

    Science.gov (United States)

    Ginting, B.; Sembiring, R. W.; Manurung, N.

    2017-09-01

    The concept of hard, dry and high speed machining can be combined, to produce high productivity, with lower production costs in manufacturing industry. Hard lathe process can be a solution to reduce production time. In lathe hard alloy steels reported problems relating to the integrity of such surface roughness, residual stress, the white layer and the surface integrity. AISI 4140 material is used for high reliable hydraulic system components. This material includes in cold work tool steel. Consideration election is because this material is able to be hardened up to 55 HRC. In this research, the experimental design using CCD model fit with three factors, each factor is composed of two levels, and six central point, experiments were conducted with 1 replications. The experimental design research using CCD model fit.

  10. Studies on the determination of surface deuterium in AISI 1062, 4037, and 4140 steels by secondary ion mass spectrometry

    Science.gov (United States)

    Sastri, V. S.; Donepudi, V. S.; McIntyre, N. S.; Johnston, D.; Revie, R. W.

    1988-12-01

    The concentration of deuterium at the surface of cathodically charged high strength steels AISI 1062, 4037, and 4140 has been determined by secondary ion mass spectrometry (SIMS). The beneficial effects of pickling in NAP (a mixture of nitric, acetic, and phosphoric acids) to remove surfacebound deuterium have been observed.

  11. Joining of hybrid AA6063-6SiCp-3Grp composite and AISI 1030 steel by friction welding

    Directory of Open Access Journals (Sweden)

    N. Rajesh Jesudoss Hynes

    2017-10-01

    Full Text Available Joining of metals and aluminium hybrid metal matrix composites has significant applications in aviation, ship building and automotive industries. In the present work, investigation is carried out on Friction Welding of AISI 1030 steel and hybrid AA6063-6SiCp-3Grpcomposite, that are difficult to weld by fusion welding technique. Silicon carbide and graphite particle reinforced AA6063 matrix hybrid composite was developed successfully using stir casting method and the joining feasibility of AISI1030 steel with AA6063-6SiCp-3Grp hybrid composite was tried out by friction stud welding technique. During friction stage of welding process, the particulates (SiC & Graphite used for reinforcement, tend to increase the viscosity and lead to improper mixing of matrix and reinforcement. This eventually results in lower strength in dissimilar joints. To overcome this difficulty AA1100 interlayer is used while joining hybrid composite to AISI 1030 steel. Experimentation was carried out using Taguchi based design of experiments (DOE technique. Multiple regression methods were applied to understand the relationship between process parameters of the friction stud welding process. Micro structural examination reveals three separate zones namely fully plasticized zone, partially deformed zone and unaffected base material zone. Ultra fine dynamically recrystallized grains of about 341 nm were observed at the fully plasticized zone. EDX analysis confirms the presence of intermetallic compound Fe2Al5 at the joint interface. According to the experimental analysis using DOE, rotational speed and interlayer sheet thickness contribute about 39% and 36% respectively in determining the impact strength of the welded joints. It is found that joining with 0.5 mm interlayer sheet provides efficient joints. Developed regression model could be used to predict the axial shortening distance and impact strength of the welded joint with reasonable accuracy.

  12. Simulation of Thermo-viscoplastic Behaviors for AISI 4140 Steel

    Science.gov (United States)

    Li, Hong-Bin; Feng, Yun-Li

    2016-04-01

    The thermo-viscoplastic behaviors of AISI 4140 steel are investigated over wide ranges of strain rate and deformation temperature by isothermal compression tests. Based on the experimental results, a unified viscoplastic constitutive model is proposed to describe the hot compressive deformation behaviors of the studied steel. In order to reasonably evaluate the work hardening behaviors, a strain hardening material constant (h0) is expressed as a function of deformation temperature and strain rate in the proposed constitutive model. Also, the sensitivity of initial value of internal variable s to the deformation temperature is discussed. Furthermore, it is found that the initial value of internal variable s can be expressed as a linear function of deformation temperature. Comparisons between the measured and predicted results confirm that the proposed constitutive model can give an accurate and precise estimate of the inelastic stress-strain relationships for the studied high-strength steel.

  13. Welding of AA1050 aluminum with AISI 304 stainless steel by rotary friction welding process

    OpenAIRE

    Alves, Eder Paduan; Piorino Neto, Francisco; An, Chen Ying

    2010-01-01

    Abstract: The purpose of this work was to assess the development of solid state joints of dissimilar material AA1050 aluminum and AISI 304 stainless steel, which can be used in pipes of tanks of liquid propellants and other components of the Satellite Launch Vehicle. The joints were obtained by rotary friction welding process (RFW), which combines the heat generated from friction between two surfaces and plastic deformation. Tests were conducted with different welding process parameters. The ...

  14. Corrosion Resistance Evaluation of Welded AISI 316 Stainless Steel by Electrochemical Method

    International Nuclear Information System (INIS)

    Baik, Shin Young; Kim, Kwan Hyu

    1990-01-01

    Electrochemical potentiokinetic polarization technique is known as quantitative, non-destructive and a rapid method for detecting sensitization and is essentially suitable for use in industrial fields and as laboratory research tools. In this study, electrochemical method was tested as a convenient means of the corrosion resistance evaluation for AISI 316L and 316 stainless steel(SS) and their welded sections. The sections were welded by TIG, MIG, CO 2 and ARC in 0.5N HCl as well as 1N H 2 SO 4 electrolyte with or without 0.01N KSCN. The results confirmed that electrochemical method could be used conveniently for corrosion resistance evaluation except reactivation aspect

  15. Wear behavior of the surface alloyed AISI 1020 steel with Fe-Nb-B by TIG welding technique

    Science.gov (United States)

    Kilinc, B.; Durmaz, M.; Abakay, E.; Sen, U.; Sen, S.

    2015-03-01

    Weld overlay coatings also known as hardfacing is a method which involves melting of the alloys and solidification for applied coatings. Recently hardfacing by welding has become a commonly used technique for improvement of material performance in extreme (high temperature, impact/abrasion, erosion, etc.) conditions.In the present study, the coatings were produced from a mixture of ferrous niobium, ferrous boron and iron powders in the ranges of -45µm particle size with different ratio. Fe12Nb5B3 and Fe2NbBalloys were coated on the AISI 1020 steel surface by TIG welding. The phases formed in the coated layer are Fe2B, NbB2, NbFeB and Fe0,2 Nb0,8 phases. The hardness of the presence phases are changing between 1689±85 HV0.01, and 181±7 HV0.1. Microstructural examinations were realized by optical and scanning electron microscopy. The wear and friction behaviors of Fe12Nb5B3 and Fe2NbB realized on the AISI 1020 steel were investigated by the technique of TIG welding by using ball-on-disk arrangement against alumina ball.

  16. Irradiation creep and swelling of AISI 316 to exposures of 130 dpa at 385?400$deg;C

    Science.gov (United States)

    Garner, F. A.; Porter, D. L.

    1988-07-01

    The creep and swelling of AISI 316 stainless steel have been studied at 385 to 400°C in EBR-II to doses of 130 dpa. Most creep capsules were operated at constant stress and temperature but mid-life changes in these variables were also made. This paper concentrates on the behavior of the 20% cold-worked condition but five other conditions were also studied. Swelling at ⩽ 400° C was found to lose the sensitivity to stress exhibited at higher temperatures while the creep rate was found to retain linear dependencies on both stress and swelling rate. The creep coefficients extracted at 400°C agree with those found in other experiments conducted at higher temperatures. In the temperature range of ⩽ 400° C, swelling is in the recombinationdominated regime and the swelling rate falls strongly away from the ~1%/dpa rate observed at higher temperatures. These lower rates of creep and swelling, coupled with the attainment of high damage levels without failure, encourage the use of AISI 316 in the construction of water-cooled fusion first walls operating at temperatures below 400°C.

  17. Influence of sintering atmosphere on the mechanical properties of steel P / M AISI 430L; Influencia de la atmosfera de sinterizacion en las propiedades mecanicas de los aceros P/M AISI 430L

    Energy Technology Data Exchange (ETDEWEB)

    Iglesias, F. J.; Martinez, C.; Costes, M. T.; Ruiz, J. M.; Garcia, L. E.; Corpas, F.

    2014-04-01

    It has studied the stainless steel powder metallurgy AISI 430L. It has compared the sintering in two different atmospheres; in vacuum, and in an atmosphere containing nitrogen. It has developed a heat treatment with the aim of improving the mechanical properties. This has been done through microstructural modification of complex nitrides of iron and chromium precipitates during the phase of sintering. Physical properties have been evaluated and are been performing a microstructural analysis for microstructure related to the increase in mechanical properties. (Author)

  18. Regression Modeling of EDM Process for AISI D2 Tool Steel with RSM

    Directory of Open Access Journals (Sweden)

    Shakir M. Mousa

    2018-01-01

    Full Text Available In this paper, Response Surface Method (RSM is utilized to carry out an investigation of the impact of input parameters: electrode type (E.T. [Gr, Cu and CuW], pulse duration of current (Ip, pulse duration on time (Ton, and pulse duration off time (Toff on the surface finish in EDM operation. To approximate and concentrate the suggested second- order regression model is generally accepted for Surface Roughness Ra, a Central Composite Design (CCD is utilized for evaluating the model constant coefficients of the input parameters on Surface Roughness (Ra. Examinations were performed on AISI D2 tool steel. The important coefficients are gotten by achieving successfully an Analysis of Variance (ANOVA at the 5 % confidence interval. The outcomes discover that Surface Roughness (Ra is much more impacted by E.T., Ton, Toff, Ip and little of their interactions action or influence. To predict the average Surface Roughness (Ra, a mathematical regression model was developed. Furthermore, for saving in time, the created model could be utilized for the choice of the high levels in the EDM procedure. The model adequacy was extremely agreeable as the constant Coefficient of Determination (R2 is observed to be 99.72% and adjusted R2-measurement (R2adj 99.60%.

  19. Tratamiento térmico del acero inoxidable ferrítico AISI 430L sinterizado en atmósfera de N2-H2

    Directory of Open Access Journals (Sweden)

    Ruiz-Prieto, J. M.

    2005-12-01

    Full Text Available In this Work the influence of sintering AISI 430L stainless steel in N2-H2 atmosphere on its properties and microstructure have been studied. The presence of nitrogen in the sintering atmosphere leads to complex nitrides formation the AISI 430L sintered steel microstructure. A subsequent heat treatment was applied to modify this microstructure in order to improve the mechanical properties and corrosion resistance of these ferritic stainless steels.Los aceros inoxidables ferríticos, son aceros que contienen esencialmente cromo (12-30 % junto con níquel y molibdeno en cantidades que, en general, no sobrepasan el 1 % y, en ocasiones, se les adicionan otros elementos como son el aluminio, silicio, titanio o niobio. En el presente trabajo de investigación se ha evaluado la influencia del nitrógeno presente en la atmósfera de sinterización sobre la microestructura y propiedades del acero inoxidable ferrítico AISI 430L. Además, se ha realizado un tratamiento térmico posterior de hipertemple y maduración con el objeto de incrementar las propiedades mecánicas y a corrosión de este acero inoxidable, mediante la modificación microestructural de los nitruros complejos de hierro y cromo precipitados durante la etapa de sinterización.

  20. Modification and characterization of the AISI 410 martensitic stainless steels surface; Modificacao e caracterizacao da superficie do aco inoxidavel martensitico AISI 410

    Energy Technology Data Exchange (ETDEWEB)

    Bincoleto, A.V.L. [Universidade Federal de Sao Carlos (PPG-CEM/UFSCar), SP (Brazil). Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais; Nascente, P.A.P. [Universidade Federal de Sao Carlos (DEMa/UFSCar), SP (Brazil). Dept. de Engenharia de Materiais

    2010-07-01

    Steam turbines are used in the generation of more than half the electric energy produced in the world nowadays. It is important the study which aims to improve the efficiency by means of the optimization of leaks and of the aerodynamic profiles, as well as to maintain the integrity of the components. The martensitic stainless steels are widely employed due to the combination of their good mechanical properties with higher corrosion resistance. However, their lower wear resistance and their poor tribological behavior limit their use, since they decrease the component life time. In order to evaluate the improvement in the performance of the AISI 410 stainless steel, several process of surface modification were employed. Five samples were produced: the first one was not treated, the second one received liquid nitriding, the third, gas nitriding, the forth, thermal aspersion of tungsten carbide, and the fifth, boronizing. The samples were characterized by optical microscopy, surface microhardness, and X-ray diffractometry. (author)

  1. Influence of the density of the microwave plasma in the nitridation of the AISI 4140 steel

    International Nuclear Information System (INIS)

    Chirino O, S.; Camps C, E.; Escobar A, L.; Mejia H, J.A.

    2004-01-01

    A source of microwaves plasma type ECR was used to modify those mechanical properties of the surface of steel pieces AISI 4140. The experiments were carried out in a range of pressure among 4 X 10 -4 and 7 X 10 -4 Torr using one mixture of gases 60/40 hydrogen / nitrogen and an incident power of the microwaves of 400 W. Previous to the treatment of the samples, the plasma was studied using one Langmuir probe to determine the temperature of the electrons and the density of the plasma, the species excited in the plasma were determined by means of Optical emission spectroscopy. All the samples were treated during 50 min in a regime of low temperature (- 250 C), and the surface hardness it was increased up of 100% of their initial value, with a depth of penetration of the nitrogen of 4.5 μ m. The biggest hardness and depth of penetration of the nitrogen were obtained when the biggest density in the plasma was used to carry out the experiments. (Author)

  2. An Electrochemical Processing Strategy for Improving Tribological Performance of Aisi 316 Stainless Steel Under Grease Lubrication

    Science.gov (United States)

    Zou, Jiaojuan; Li, Maolin; Lin, Naiming; Zhang, Xiangyu; Qin, Lin; Tang, Bin

    2014-12-01

    In order to improve the tribological performance of AISI 316 stainless steel (316 SS) under grease lubrication, electrochemical processing was conducted on it to obtain a rough (surface texturing-like) surface by making use of the high sensitivity of austenitic stainless steel to pitting corrosion in Cl--rich environment. Numerous corrosion pits or micro-ditches acted as micro-reservoirs on the obtained surface. While the grease could offer consistent lubrication, and then improve the tribological performance of 316 SS. Tribological behaviors of raw 316 SS and the treated sample were measured using a reciprocating type tribometer sliding against GCr15 steel counterpart under dry and grease lubrication conditions. The results showed that the mass losses of the two samples were in the same order of magnitude, and the raw sample exhibited lower friction coefficient in dry sliding. When the tests were conducted under grease lubrication condition, the friction coefficients and mass losses of the treated sample were far lower than those of the raw 316 SS. The tribological performance of 316 SS under grease lubrication was drastically improved after electrochemical processing.

  3. Tribological properties of CrN coatings deposited by nitro-chromizing treatment on AISI D2 steel

    Energy Technology Data Exchange (ETDEWEB)

    Durmaz, M., E-mail: mdurmaz@sakarya.edu.tr; Abakay, E.; Sen, U.; Sen, S. [Department of Metallurgical and Materials Engineering, Engineering Faculty, Sakarya University, Esentepe Campus, 54187 Sakarya (Turkey); Kilinc, B. [Department of Metallurgical and Materials Engineering, Institute of Arts and Sciences, Sakarya University, Esentepe Campus, 54187 Sakarya (Turkey)

    2015-03-30

    In this work, the wear test of uncoated and chromium nitride coated AISI D2 cold work tool steel against alumina ball realized at 0.1 m/s sliding speeds and under the loads of 2.5N, 5N and 10N. Steel samples were nitrided at 575°C for 8 h in the first step of the coating process, and then chromium nitride coating was performed thermo-reactive deposition technique (TRD) in a powder mixture consisting of ferro-chromium, ammonium chloride and alumina at 1000°C for 2 h. Nitro-chromized samples were characterized by X-Ray diffraction analysis (XRD), scanning electron microscopy (SEM), micro-hardness and ball on disk wear tests. The coating layer formed on the AISI D2 steel was compact and homogeneous. X-ray studies showed that the phase formed in the coated layer is Cr{sub 2}N. The depth of the layer was 8.15 µm. The average hardness of the layer was 2160±15 HV{sub 0.025}. For uncoated and chromium nitride materials, wear rate increased with increasing load. The results of friction coefficient and wear rate of the tested materials showed that the CrN coating presents the lowest results.

  4. Tribological properties of CrN coatings deposited by nitro-chromizing treatment on AISI D2 steel

    International Nuclear Information System (INIS)

    Durmaz, M.; Abakay, E.; Sen, U.; Sen, S.; Kilinc, B.

    2015-01-01

    In this work, the wear test of uncoated and chromium nitride coated AISI D2 cold work tool steel against alumina ball realized at 0.1 m/s sliding speeds and under the loads of 2.5N, 5N and 10N. Steel samples were nitrided at 575°C for 8 h in the first step of the coating process, and then chromium nitride coating was performed thermo-reactive deposition technique (TRD) in a powder mixture consisting of ferro-chromium, ammonium chloride and alumina at 1000°C for 2 h. Nitro-chromized samples were characterized by X-Ray diffraction analysis (XRD), scanning electron microscopy (SEM), micro-hardness and ball on disk wear tests. The coating layer formed on the AISI D2 steel was compact and homogeneous. X-ray studies showed that the phase formed in the coated layer is Cr 2 N. The depth of the layer was 8.15 µm. The average hardness of the layer was 2160±15 HV 0.025 . For uncoated and chromium nitride materials, wear rate increased with increasing load. The results of friction coefficient and wear rate of the tested materials showed that the CrN coating presents the lowest results

  5. Tribological properties of CrN coatings deposited by nitro-chromizing treatment on AISI D2 steel

    Science.gov (United States)

    Durmaz, M.; Kilinc, B.; Abakay, E.; Sen, U.; Sen, S.

    2015-03-01

    In this work, the wear test of uncoated and chromium nitride coated AISI D2 cold work tool steel against alumina ball realized at 0.1 m/s sliding speeds and under the loads of 2.5N, 5N and 10N. Steel samples were nitrided at 575°C for 8 h in the first step of the coating process, and then chromium nitride coating was performed thermo-reactive deposition technique (TRD) in a powder mixture consisting of ferro-chromium, ammonium chloride and alumina at 1000°C for 2 h. Nitro-chromized samples were characterized by X-Ray diffraction analysis (XRD), scanning electron microscopy (SEM), micro-hardness and ball on disk wear tests. The coating layer formed on the AISI D2 steel was compact and homogeneous. X-ray studies showed that the phase formed in the coated layer is Cr2N. The depth of the layer was 8.15 µm. The average hardness of the layer was 2160±15 HV0.025. For uncoated and chromium nitride materials, wear rate increased with increasing load. The results of friction coefficient and wear rate of the tested materials showed that the CrN coating presents the lowest results.

  6. New Observations on High-Speed Machining of Hardened AISI 4340 Steel Using Alumina-Based Ceramic Tools

    Directory of Open Access Journals (Sweden)

    Mohamed Shalaby

    2018-05-01

    Full Text Available High-speed machining (HSM is used in industry to improve the productivity and quality of the cutting operations. In this investigation, pure alumina ceramics with the addition of ZrO2, and mixed alumina (Al2O3 + TiC tools were used in the dry hard turning of AISI 4340 (52 HRC at different high cutting speeds of 150, 250, 700 and 1000 m/min. It was observed that at cutting speeds of 150 and 250 m/min, pure alumina ceramic tools had better wear resistance than mixed alumina ones. However, upon increasing the cutting speed from 700 to 1000 m/min, mixed alumina ceramic tools outperformed pure ceramic ones. Scanning electron microscopy (SEM and X-ray photoelectron spectroscopy (XPS were used to investigate the worn cutting edges and analyze the obtained results. It was found that the tribo-films formed at the cutting zone during machining affected the wear resistances of the tools and influenced the coefficient of friction at the tool-chip interface. These observations were confirmed by the chip compression ratio results at different cutting conditions. Raising cutting speed to 1000 m/min corresponded to a remarkable decrease in cutting force components in the dry hard turning of AISI 4340 steel.

  7. Characterizing AISI 1045 steel surface duplex-treated by alternating current field enhanced pack aluminizing and nitriding

    Science.gov (United States)

    Xie, Fei; Zhang, Ge; Pan, Jianwei

    2018-02-01

    Thin cases and long treating time are shortcomings of conventional duplex treatment of aluminizing followed by nitriding (DTAN). Alternating current field (ACF) enhanced DTAN was carried out on AISI 1045 steel by applying an ACF to treated samples and treating agents with a pair of electrodes for overcoming those shortcomings. By investigating cases' structures, phases, composition and hardness distributions of differently treated samples, preliminary studies were made on characterizations of the ACF enhanced duplex treatment to AISI 1045 steel. The results show that, with the help of the ACF, the surface Al-rich phase Al5Fe2 formed in conventional pack aluminizing can be easily avoided and the aluminizing process is dramatically promoted. The aluminizing case can be nitrided either with conventional pack nitriding or ACF enhanced pack nitriding. By applying ACF to pack nitriding, the diffusion of nitrogen into the aluminizing case is promoted. AlN, Fe2∼3N and solid solution of N in iron are efficiently formed as a result of reactions of N with the aluminizing case. A duplex treated case with an effective thickness of more than 170 μm can be obtained by the alternating current field enhanced 4 h pack aluminizing plus 4 h pack nitriding.

  8. Impact of structure and morphology of nanostructured ceria coating on AISI 304 oxidation kinetics

    Science.gov (United States)

    Aadhavan, R.; Suresh Babu, K.

    2017-07-01

    Nanostructured ceria-based coatings are shown to be protective against high-temperature oxidation of AISI 304 due to the dynamics of oxidation state and associated defects. However, the processing parameters of deposition have a strong influence in determining the structural and morphological aspects of ceria. The present work focuses on the effect of variation in substrate temperature (50-300 °C) and deposition rate (0.1-50 Å/s) of ceria in electron beam physical vapour evaporation method and correlates the changes in structure and morphology to high-temperature oxidation protection. Unlike deposition rate, substrate temperature exhibited a profound influence on crystallite size (7-18 nm) and oxygen vacancy concentration. Upon isothermal oxidation at 1243 K for 24 h, bare AISI 304 exhibited a linear mass gain with a rate constant of 3.0 ± 0.03 × 10-3 kg2 m-4 s-1 while ceria coating lowered the kinetics by 3-4 orders. Though the thickness of the coating was kept constant at 2 μm, higher deposition rate offered one order lower protection due to the porous nature of the coating. Variation in the substrate temperature modulated the porosity as well as oxygen vacancy concentration and displayed the best protection for coatings deposited at moderate substrate temperature. The present work demonstrates the significance of selecting appropriate processing parameters to obtain the required morphology for efficient high-temperature oxidation protection.

  9. Micro-Abrasion Wear Resistance of Borided 316L Stainless Steel and AISI 1018 Steel

    Science.gov (United States)

    Reséndiz-Calderon, C. D.; Rodríguez-Castro, G. A.; Meneses-Amador, A.; Campos-Silva, I. E.; Andraca-Adame, J.; Palomar-Pardavé, M. E.; Gallardo-Hernández, E. A.

    2017-11-01

    The 316L stainless steel has high corrosion resistance but low tribological performance. In different industrial sectors (biomedical, chemical, petrochemical, and nuclear engineering), improvement upon wear resistance of 316L stainless steel components using accessible and inexpensive methods is critical. The AISI 1018 steel is widely used in industry, but its tribological performance is not the best among steels. Therefore, in this study the behavior of the borided 316L stainless steel and 1018 steel is evaluated under micro-abrasion wear. The boriding was carried out at 1223 K over 6 h of exposure time, resulting in a biphase layer composed of FeB/Fe2B phases. In order to evaluate Fe2B phase with no influence from FeB phase, AISI 1018 steel samples were borided at 1273 K for over 20 min and then diffusion annealed at 1273 K over 2 h to obtain a Fe2B mono-phase layer. Micro-abrasion wear resistance was evaluated by a commercial micro-abrasion testing rig using a mix of F-1200 SiC particles with deionized water as abrasive slurry. The obtained wear rates for FeB and Fe2B phases and for the 316L stainless steel were compared. Wear resistance of 316L stainless steel increases after boriding. The wear mechanisms for both phases and for the stainless steel were identified. Also, transient conditions for rolling and grooving abrasion were determined for the FeB and Fe2B phases.

  10. Propagation of crevices in stainless steel AISI304L in conditions of hydrogen chemistry (HWC); Propagacion de grietas en acero inoxidable AISI304L en condiciones de quimica de hidrogeno (HWC)

    Energy Technology Data Exchange (ETDEWEB)

    Diaz S, A.; Fuentes C, P.; Merino C, F. [ININ, 52750 Ocoyoacac, Estado de Mexico (Mexico); Castano M, V. [IFA-UNAM, Juriquilla, Queretaro (Mexico)]. e-mail: ads@nuclear.inin.mx

    2006-07-01

    Crevice growth velocities in samples of AISI 304L stainless steel thermally welded and sensitized were obtained by the Rising displacement method or of growing displacement. It was used a recirculation circuit in where the operation conditions of a BWR type reactor were simulated (temperature of 288 C and a pressure of 8 MPa) with the chemistry modified by the addition of hydrogen with and without the addition of impurities of a powerful oxidizer like the Cu{sup ++} ion. CT pre cracked specimens were used and each rehearsal stayed to one constant displacement velocity of 1 x 10{sup -9} m/s (3.6 {mu}m/hr), making a continuous pursuit of the advance of the crack by the electric potential drop technique. To the end of the rehearsal it was carried out the fractographic analysis of the propagation surfaces. The values of the growth velocities obtained by this methodology went similar to the opposing ones under normal conditions of operation; while the fractographic analysis show the cracks propagation in trans and intergranular ways, evidencing the complexity of the regulator mechanisms of the one IGSCC even under controlled ambient conditions or with mitigation methodologies like the alternative hydrogen chemistry. (Author)

  11. Microstructure and corrosion behaviour of pulsed plasma-nitrided AISI H13 tool steel

    International Nuclear Information System (INIS)

    Basso, Rodrigo L.O.; Pastore, Heloise O.; Schmidt, Vanessa; Baumvol, Israel J.R.; Abarca, Silvia A.C.; Souza, Fernando S. de; Spinelli, Almir; Figueroa, Carlos A.; Giacomelli, Cristiano

    2010-01-01

    The effect of pulsed plasma nitriding temperature and time on the pitting corrosion behaviour of AISI H13 tool steel in 0.9% NaCl solutions was investigated by cyclic polarization. The pitting potential (E pit ) was found to be dependent on the composition, microstructure and morphology of the surface layers, whose properties were determined by X-ray diffraction and scanning electron microscopy techniques. The best corrosion protection was observed for samples nitrided at 480 o C and 520 o C. Under such experimental conditions the E pit -values shifted up to 1.25 V in the positive direction.

  12. pH effect on pit potential and protection potential of stainless steels AISI-304, 310 and 316 in NaCl solution

    International Nuclear Information System (INIS)

    Cabral, U.Q.; Sathler, L.; Mariano Neto, F.

    1973-06-01

    For three austenitic stainless steels, AISI 304, 310 and 316, the pH influence on the rupture, protection and corrosion potentials was studied in a 0,5N NACl solution. The pit potentials determined by the chronogalvonometric method, are pH independent within the acid range. They showed a rough linear variation within the basic range having a maximum corresponding to the pH value of 8.8. The electrochemical hysteresis method, employed for determining the protection potential, presented a total pH independence for the AISI 316. The other steels showed a small dependence within the basic range but with a tendency for the protection potential to become slightly more active with increasing pH, within the acid range. It was also noted for the three steels studied that the corrosion potental became more active with increasing pH, within the basic range [pt

  13. Micromechanical of fracture initiation for an AISI 4140 loaded in the I mode at low temperature

    International Nuclear Information System (INIS)

    Darwish, F.A.I.

    1984-01-01

    The variation of fracture morphology with the notch sharpness for an AISI 4140 steel tested at liquid nitrogen temperature in different micro-structural states is presented. The appearance in some cases of a shear lip along the root of rounded notches is presented and discussed in terms of the sequence of local events leading to microcrack formation. The dependence of the steel toughness on the fracture morphology is also presented and discussed. (Author) [pt

  14. Electrochemical study of AISI 304 stainless steel during the exposure at the disinfectant solutions with fungal suspensions

    Energy Technology Data Exchange (ETDEWEB)

    Stoica, M.; Bruma, M. [Department of Biochemistry and Technologies, Faculty of Food Science and Engineering, ' ' Dunarea de Jos' ' University of Galati, 111 Domneasca Street, 800201 Galati (Romania); Carac, G. [Department of Chemistry, Faculty of Sciences, ' ' Dunarea de Jos' ' University of Galati, 47 Domneasca Street, 800008 Galati (Romania)

    2010-12-15

    The effect of fungal suspensions on the disinfectant solution (Actisept with sodium dichloroisocyanurate as active substance, which releases 140 ppm active chlorine) and the corrosion behavior of type AISI 304 stainless steel (SS) were evaluated through linear polarization. The work presents a study of biocide Actisept solution as reference solution and the mixed solutions: reference biocide Actisept solution with three fungal suspensions (10 vol%), Aspergillus niger, Candida mycoderma, and Saccharomyces cerevisiae. The fungal suspension has an important influence on the synergistic effect of the SS corrosion in the following order: Saccharomyces cerevisiae > Candida mycoderma > Aspergillus niger. The E{sub corr} values from the mixed solutions decreased with immersion time of the samples. In the case of Aspergillus niger, the corrosion rate was lower than that of any other type of fungal suspension tested, because the arrangement in solutions, the size and composition of Aspergillus niger spores were more favorable to protect the spores of the chemical and the electrical stressing. The results showed that there is a synergistic effect between the active substances from the disinfectant, fungal suspensions and applied potential, thus this effect can be taken into consideration for the hygienic and safety food industry. (Copyright copyright 2010 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  15. Comparison of high temperature wear behaviour of plasma sprayed WC–Co coated and hard chromium plated AISI 304 austenitic stainless steel

    International Nuclear Information System (INIS)

    Balamurugan, G.M.; Duraiselvam, Muthukannan; Anandakrishnan, V.

    2012-01-01

    Highlights: ► WC–12wt.%Co powders were deposited to a thickness of 300 μm on to steel substrates. ► The micro hardness of the above coatings was lower than that of chromium plating. ► Wear resistance of chromium coating was increased up to five times of AISI 304 austenitic stainless steel. ► Wear resistance of chromium coat higher than plasma coat at different temperatures. -- Abstract: The wear behaviour of plasma sprayed coating and hard chrome plating on AISI 304 austenitic stainless steel substrate is experimentally investigated in unlubricated conditions. Experiments were conducted at different temperatures (room temp, 100 °C, 200 °C and 300 °C) with 50 N load and 1 m/s sliding velocity. Wear tests were carried out by dry sliding contact of EN-24 medium carbon steel pin as counterpart on a pin-on-disc wear testing machine. In both coatings, specimens were characterised by hardness, microstructure, coating density and sliding wear resistance. Wear studies showed that the hard chromium coating exhibited improved tribological performance than that of the plasma sprayed WC–Co coating. X-ray diffraction analysis (XRD) of the coatings showed that the better wear resistance at high temperature has been attributed to the formation of a protective oxide layer at the surface during sliding. The wear mechanisms were investigated through scanning electron microscopy (SEM) and XRD. It was observed that the chromium coating provided higher hardness, good adhesion with the substrate and nearly five times the wear resistance than that obtained by uncoated AISI 304 austenitic stainless steel.

  16. Study of the M23C6 precipitation in AISI 304 stainless steel by small angle neutron scattering

    International Nuclear Information System (INIS)

    Boeuf, A.; Caciuffo, R.G.M.; Institut Max von Laue - Paul Langevin, 38 - Grenoble; Ancona Univ.; Melone, S.; Puliti, P.; Rustichelli, F.; Institut Max von Laue - Paul Langevin, 38 - Grenoble; Ancona Univ.; Coppola, R.

    1985-01-01

    The results of some small-angle neutron scattering (SANS) experiments on M 23 C 6 (M=Fe, Cr) carbide precipitation in AISI 304 stainless steel, aged at different temperatures during different times, are presented. The total volume fraction, the total surface of precipitates per unit sample volume and the size distribution functions of the M 23 C 6 carbides were determined. (orig.)

  17. The evolution of primary and secondary niobium carbonitrides in AISI 347 stainless steel during manufacturing and long-term ageing

    Energy Technology Data Exchange (ETDEWEB)

    Erneman, J. [Department of Applied Physics, Chalmers University of Technology, SE-41296 Goeteborg (Sweden); Schwind, M. [Outokumpu Stainless AB, PB 74, SE-774 22 Avesta (Sweden); Andren, H.-O. [Department of Applied Physics, Chalmers University of Technology, SE-41296 Goeteborg (Sweden); Nilsson, J.-O. [AB Sandvik Materials Technology, R and D Centre, SE-81181 Sandviken (Sweden)]. E-mail: jan-olof.nilsson@sandvik.com; Wilson, A. [AB Sandvik Materials Technology, R and D Centre, SE-81181 Sandviken (Sweden); Agren, J. [Department of Materials Science and Engineering, Royal Institute of Technology, SE-10044 Stockholm (Sweden)

    2006-01-15

    Nb(C,N) precipitates were studied in a niobium-stabilised stainless steel (AISI 347) statically aged at 700 {sup o}C. Scanning electron microscopy and energy filtered transmission electron microscopy were used to determine the volume fraction and precipitate size of primary and secondary Nb(C,N) after ageing times between 0 and 70,000 h. The experimental data were correlated with simulations of Nb(C,N) formation based on the assumption that the process is controlled by diffusion. These simulations provide a rationale for the existence of two sets of niobium carbonitrides in commercial tubes of AISI 347. Growth of primary Nb(C,N) occurred essentially during manufacturing, with no significant growth at 700 {sup o}C. Rapid dissolution and re-precipitation of secondary Nb(C,N) occurred during manufacturing. Coarsening at 700 {sup o}C of secondary particles was modelled using the Lifshitz-Slyozov-Wagner theory, which overestimated the coarsening rate. These problems were overcome with a model developed by the authors. This model takes both growth and coarsening into account.

  18. The evolution of primary and secondary niobium carbonitrides in AISI 347 stainless steel during manufacturing and long-term ageing

    International Nuclear Information System (INIS)

    Erneman, J.; Schwind, M.; Andren, H.-O.; Nilsson, J.-O.; Wilson, A.; Agren, J.

    2006-01-01

    Nb(C,N) precipitates were studied in a niobium-stabilised stainless steel (AISI 347) statically aged at 700 o C. Scanning electron microscopy and energy filtered transmission electron microscopy were used to determine the volume fraction and precipitate size of primary and secondary Nb(C,N) after ageing times between 0 and 70,000 h. The experimental data were correlated with simulations of Nb(C,N) formation based on the assumption that the process is controlled by diffusion. These simulations provide a rationale for the existence of two sets of niobium carbonitrides in commercial tubes of AISI 347. Growth of primary Nb(C,N) occurred essentially during manufacturing, with no significant growth at 700 o C. Rapid dissolution and re-precipitation of secondary Nb(C,N) occurred during manufacturing. Coarsening at 700 o C of secondary particles was modelled using the Lifshitz-Slyozov-Wagner theory, which overestimated the coarsening rate. These problems were overcome with a model developed by the authors. This model takes both growth and coarsening into account

  19. Development of Ultra-Fine-Grained Structure in AISI 321 Austenitic Stainless Steel

    Science.gov (United States)

    Tiamiyu, A. A.; Szpunar, J. A.; Odeshi, A. G.; Oguocha, I.; Eskandari, M.

    2017-12-01

    Ultra-fine-grained (UFG) structure was developed in AISI 321 austenitic stainless steel (ASS) using cryogenic rolling followed by annealing treatments at 923 K, 973 K, 1023 K, and 1073 K (650 °C, 700 °C, 750 °C, and 800 °C) for different lengths of time. The α'-martensite to γ-austenite reversion behavior and the associated texture development were analyzed in the cryo-rolled specimens after annealing. The activation energy, Q, required for the reversion of α'-martensite to γ-austenite in the steel was estimated to be 80 kJ mol-1. TiC precipitates and unreversed triple junction α'-martensite played major roles in the development of UFG structure through the Zener pinning of grain boundaries. The optimum annealing temperature and time for the development of UFG structure in the cryo-rolled AISI 321 steel are (a) 923 K (650 °C) for approximately 28800 seconds and (b) 1023 K (750 °C) for 600 seconds, with average grain sizes of 0.22 and 0.31 µm, respectively. Annealing at 1023 K (750 °C) is considered a better alternative since the volume fraction of precipitated carbides in specimens annealed at 1023 K (750 °C) are less than those annealed at 923 K (650 °C). More so, the energy consumption during prolonged annealing time to achieve an UFG structure at 923 K (650 °C) is higher due to low phase reversion rate. The hardness of the UFG specimens is 195 pct greater than that of the as-received steel. The higher volume fraction of TiC precipitates in the UFG structure may be an additional source of hardening. Micro and macrotexture analysis indicated {110}〈uvw〉 as the major texture component of the austenite grains in the UFG structure. Its intensity is stronger in the specimen annealed at low temperatures.

  20. Propagation of crevices in stainless steel AISI304L in conditions of hydrogen chemistry (HWC)

    International Nuclear Information System (INIS)

    Diaz S, A.; Fuentes C, P.; Merino C, F.; Castano M, V.

    2006-01-01

    Crevice growth velocities in samples of AISI 304L stainless steel thermally welded and sensitized were obtained by the Rising displacement method or of growing displacement. It was used a recirculation circuit in where the operation conditions of a BWR type reactor were simulated (temperature of 288 C and a pressure of 8 MPa) with the chemistry modified by the addition of hydrogen with and without the addition of impurities of a powerful oxidizer like the Cu ++ ion. CT pre cracked specimens were used and each rehearsal stayed to one constant displacement velocity of 1 x 10 -9 m/s (3.6 μm/hr), making a continuous pursuit of the advance of the crack by the electric potential drop technique. To the end of the rehearsal it was carried out the fractographic analysis of the propagation surfaces. The values of the growth velocities obtained by this methodology went similar to the opposing ones under normal conditions of operation; while the fractographic analysis show the cracks propagation in trans and intergranular ways, evidencing the complexity of the regulator mechanisms of the one IGSCC even under controlled ambient conditions or with mitigation methodologies like the alternative hydrogen chemistry. (Author)

  1. Adhesion of composite carbon/hydroxyapatite coatings on AISI 316L medical steel

    Directory of Open Access Journals (Sweden)

    J. Gawroński

    2009-07-01

    Full Text Available In this paper are contains the results of studies concerning the problems associated with increased of hydroxyapatite (HAp adhesion, manufactured by using Pulse Laser Deposition (PLD method, to the austenitic steel (AISI 316L through the coating of carbon interlayer on it. Carbon coating was deposited by Radio Frequency Plasma Assisted Chemical Vapour Deposition (RF PACVD method.Test results unequivocally showed that the intermediate carbon layer in a determined manner increase the adhesion of hydroxyapatite to the metallic substrate. Obtained results give rise to deal with issues of manufacturing composite bilayer – carbon film/HAp – on ready implants, casted from austenitic cast steel by lost-wax process method as well as in gypsum forms.

  2. Corrosion behaviour of electropolished AISI 316L austenitic biomaterial in physiological solution

    Science.gov (United States)

    Zatkalíková, V.; Markovičová, L.; Škorvanová, M.

    2017-11-01

    Due to suitable mechanical properties, satisfactory corrosion resistance and relatively low cost, austenitic stainless steels are important biomaterials for manufacture of implants and various medical instruments and devices. Their corrosion properties and biocompatibility are significantly affected by protective passive surface film quality, which depends on used mechanical and chemical surface treatment. This article deals with corrosion resistance of AISI 316L stainless steel, which is the most widely used Cr-Ni-Mo austenitic biomaterial. Corrosion behaviour of five various surfaces (original, electropolished, three surfaces with combined treatment finished by electropolishing) is evaluated on the bases of cyclic potentiodynamic polarization tests performed in physiological solution at the temperature of 37± 0.5 °C.

  3. Study on Surface Integrity of AISI 1045 Carbon Steel when machined by Carbide Cutting Tool under wet conditions

    Directory of Open Access Journals (Sweden)

    Tamin N. Fauzi

    2017-01-01

    Full Text Available This paper presents the evaluation of surface roughness and roughness profiles when machining carbon steel under wet conditions with low and high cutting speeds. The workpiece materials and cutting tools selected in this research were AISI 1045 carbon steel and canela carbide inserts graded PM25, respectively. The cutting tools undergo machining tests by CNC turning operations and their performances were evaluated by their surface roughness value and observation of the surface roughness profile. The machining tests were held at varied cutting speeds of 35 to 53 m/min, feed rate of 0.15 to 0.50 mm/rev and a constant depth of cut of 1 mm. From the analysis, it was found that surface roughness increased as the feed rate increased. Varian of surface roughness was suspected due to interaction between cutting speeds and feed rates as well as nose radius conditions; whether from tool wear or the formation of a built-up edge. This study helps us understand the effect of cutting speed and feed rate on surface integrity, when machining AISI 1045 carbon steel using carbide cutting tools, under wet cutting conditions.

  4. The effects of strain induced martensite on stress corrosion cracking in AISI 304 stainless steel

    International Nuclear Information System (INIS)

    Lee, W. S.; Kwon, S. I.

    1989-01-01

    The effects of strain induced martensite on stress corrosion cracking behavior in AISI 304 stainless steel in boiling 42 wt% MgCl 2 solution were investigated using monotonic SSRT and cyclic SSRT with R=0.1 stress ratio. As the amount of pre-strain increased, the failure time of the specimens in monotonic SSRT test decreased independent of the existence of strain induced martensite. The strain induced martensite seems to promote the crack initiation but to retard the crack propagation during stress corrosion cracking

  5. The role of martensitic transformation on bimodal grain structure in ultrafine grained AISI 304L stainless steel

    International Nuclear Information System (INIS)

    Sabooni, S.; Karimzadeh, F.; Enayati, M.H.; Ngan, A.H.W.

    2015-01-01

    In the present study, metastable AISI 304L austenitic stainless steel samples were subjected to different cold rolling reductions from 70% to 93%, followed by annealing at 700 °C for 300 min to form ultrafine grained (UFG) austenite with different grain structures. Transmission electron microscopy (TEM) and nanoindentation were used to characterize the martensitic transformation, in order to relate it to the bimodal distribution of the austenite grain size after subsequent annealing. The results showed that the martensite morphology changed from lath type in the 60% rolled sample to a mixture of lath and dislocation-cell types in the higher rolling reductions. Calculation of the Gibbs free energy change during the reversion treatment showed that the reversion mechanism is shear controlled at the annealing temperature and so the morphology of the reverted austenite is completely dependent on the morphology of the deformation induced martensite. It was found that the austenite had a bimodal grain size distribution in the 80% rolled and annealed state and this is related to the existence of different types of martensite. Increasing the rolling reduction to 93% followed by annealing caused changing of the grain structure to a monomodal like structure, which was mostly covered with small grains of around 300 nm. The existence of bimodal austenite grain size in the 80% rolled and annealed 304L stainless steel led to the improvement of ductility while maintaining a high tensile strength in comparison with the 93% rolled and annealed sample

  6. Wear behavior of the surface alloyed AISI 1020 steel with Fe-Nb-B by TIG welding technique

    Energy Technology Data Exchange (ETDEWEB)

    Kilinc, B., E-mail: bkilinc@sakarya.edu.tr; Durmaz, M.; Abakay, E. [Department of Metallurgical and Materials Engineering, Institute of Arts and Sciences, SakaryaUniversity, Esentepe Campus, 54187Sakarya (Turkey); Sen, U.; Sen, S. [Department of Metallurgical and Materials Engineering, Engineering Faculty, Sakarya University, Esentepe Campus, 54187 Sakarya (Turkey)

    2015-03-30

    Weld overlay coatings also known as hardfacing is a method which involves melting of the alloys and solidification for applied coatings. Recently hardfacing by welding has become a commonly used technique for improvement of material performance in extreme (high temperature, impact/abrasion, erosion, etc.) conditions.In the present study, the coatings were produced from a mixture of ferrous niobium, ferrous boron and iron powders in the ranges of -45µm particle size with different ratio. Fe{sub 12}Nb{sub 5}B{sub 3} and Fe{sub 2}NbBalloys were coated on the AISI 1020 steel surface by TIG welding. The phases formed in the coated layer are Fe{sub 2}B, NbB{sub 2}, NbFeB and Fe0,2 Nb{sub 0,8} phases. The hardness of the presence phases are changing between 1689±85 HV{sub 0.01}, and 181±7 HV{sub 0.1}. Microstructural examinations were realized by optical and scanning electron microscopy. The wear and friction behaviors of Fe{sub 12}Nb{sub 5}B{sub 3} and Fe2NbB realized on the AISI 1020 steel were investigated by the technique of TIG welding by using ball-on-disk arrangement against alumina ball.

  7. Laser transformation hardening effect on hardening zone features and surface hardness of tool steel AISI D2

    Directory of Open Access Journals (Sweden)

    D. Lesyk

    2017-06-01

    Full Text Available The relationship of technological input regimes of the laser transformation hardening on change the hardening depth, hardening width, and hardening angle, as well as surface hardness of the tool steel AISI D2 using multifactor experiment with elements of the analysis of variance and regression equations was determined. The laser transformation hardening process implemented by controlling the heating temperature using Nd:YAG fiber laser with scanner, pyrometer and proportional-integral-differential controller. The linear and quadratic regression models are developed, as well as response surface to determine the effect of the heating temperature and feed rate of the treated surface on the energy density of the laser beam, hardening depths, hardening width, hardening angle, and surface hardness are designed. The main effect on the energy density of the laser beam has a velocity laser treatment, on the other hand, the main effect on the geometrical parameters of the laser hardened zone and surface hardness has temperature heating are shown. The optimum magnitudes of the heating temperature (1270 °C and feed rate of the treated surface (90 mm/min for laser transformation hardening of the tool steel AISI D2 using fiber laser with scanner were defined.

  8. The influence of low oxygen and contaminated sodium environments on the fatigue behavior of solution treated AISI 316 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Marshall, P [CEGB, BNL, Berkeley (United Kingdom)

    1977-07-01

    The influence of air and sodium environments on the fatigue properties of solution treated AISI 316 steel was studied by predictive methods and by conducting tests in air, in high temperature sodium, or following pre-exposure to sodium. The sodium environments studied included contaminated sodium or the products of sodium/water flames possibly typical of fast reactor fault conditions, and low oxygen sodium more appropriate to normal plant operation. Generally, fatigue properties were reduced by contaminated sodium or the products of sodium/water flames and improved by low oxygen sodium when compared with similar tests conducted in air. However, complex effects were observed with respect to crack initiation. The experimental results are discussed and generally follow trends predicted by physically based fatigue models. (author)

  9. Facile fabrication of superhydrophobic surfaces from austenitic stainless steel (AISI 304) by chemical etching

    Science.gov (United States)

    Kim, Jae-Hun; Mirzaei, Ali; Kim, Hyoun Woo; Kim, Sang Sub

    2018-05-01

    Stainless steels are among the most common engineering materials and are used extensively in humid areas. Therefore, it is important that these materials must be robust to humidity and corrosion. This paper reports the fabrication of superhydrophobic surfaces from austenitic stainless steel (type AISI 304) using a facile two-step chemical etching method. In the first step, the stainless steel plates were etched in a HF solution, followed by a fluorination process, where they showed a water contact angle (WCA) of 166° and a sliding angle of 5° under the optimal conditions. To further enhance the superhydrophobicity, in the second step, they were dipped in a 0.1 wt.% NaCl solution at 100 °C, where the WCA was increased to 168° and the sliding angle was decreased to ∼2°. The long-term durability of the fabricated superhydrophobic samples for 1 month storage in air and water was investigated. The potential applicability of the fabricated samples was demonstrated by the excellent superhydrophobicity after 1 month. In addition, the self-cleaning properties of the fabricated superhydrophobic surface were also demonstrated. This paper outlines a facile, low-cost and scalable chemical etching method that can be adopted easily for large-scale purposes.

  10. Comparación del desgaste por abrasión y el desgaste por deslizamiento de los aceros aisi/sae 1020, 1045 y 4140

    Directory of Open Access Journals (Sweden)

    Gustavo Jiménez-Torrado

    2012-01-01

    Full Text Available Two ways of evaluating the resistance to the wear, these are analyzed from the quantitative and qualitative point of view. Wear tests were realized by graze and wear by slide according to the procedure ASTM G65 and G99, in the steels AISI/SAE 1020, 1045 and 4140. The factors of study are the load, the speed of slide and the slid distance; all the factors were combined to determine the behavior of every wear. The loss of material is compared by the model Archard. The results of the tests show that the behavior of the desgate of the steels they are proportional to the factors of load and slid distance. The spoiled surfaces show typical characteristics of both types of wear, showing a relation with the experimental factors.

  11. Modelling of Tool Wear and Residual Stress during Machining of AISI H13 Tool Steel

    Science.gov (United States)

    Outeiro, José C.; Umbrello, Domenico; Pina, José C.; Rizzuti, Stefania

    2007-05-01

    Residual stresses can enhance or impair the ability of a component to withstand loading conditions in service (fatigue, creep, stress corrosion cracking, etc.), depending on their nature: compressive or tensile, respectively. This poses enormous problems in structural assembly as this affects the structural integrity of the whole part. In addition, tool wear issues are of critical importance in manufacturing since these affect component quality, tool life and machining cost. Therefore, prediction and control of both tool wear and the residual stresses in machining are absolutely necessary. In this work, a two-dimensional Finite Element model using an implicit Lagrangian formulation with an automatic remeshing was applied to simulate the orthogonal cutting process of AISI H13 tool steel. To validate such model the predicted and experimentally measured chip geometry, cutting forces, temperatures, tool wear and residual stresses on the machined affected layers were compared. The proposed FE model allowed us to investigate the influence of tool geometry, cutting regime parameters and tool wear on residual stress distribution in the machined surface and subsurface of AISI H13 tool steel. The obtained results permit to conclude that in order to reduce the magnitude of surface residual stresses, the cutting speed should be increased, the uncut chip thickness (or feed) should be reduced and machining with honed tools having large cutting edge radii produce better results than chamfered tools. Moreover, increasing tool wear increases the magnitude of surface residual stresses.

  12. Experiment research on grind-hardening of AISI5140 steel based on thermal copensation

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Xiang Ming; Ren, Ying Hui; Zheng, Bo; Zhou, Zhixiong [College of Mechanical and Vehicle Engineering, Hunan University, Changsha, Hunan (China); Deng, Zhao Hui [Key Laboratory for High Efficiency and Precision Machining of Difficult-to-Cut Material of Hunan Province, Hunan (China)

    2016-08-15

    The grind-hardening process utilizes the heat generated to induce martensitic phase transformation. However, the maximum achievable harden layer depth is limited due to high grinding forces, and the tensile residual stress appears on the ground surface in the grind-hardening process. This paper proposes a new grind-hardening technology using thermal compensation. The workpiece of AISI5140 steel is preheated by electric resistance heating, and ground under the condition of the workpiece temperature 25°C, 120°C, 180°C and 240°C. The grinding force, harden layer depth and surface quality including residual stress on ground surface, surface roughness and micro-hardness are investigated. The experimental results show that a deep harden layer with a fine grain martensite can be obtained with the thermal compensation. The ground workpiece surface produces a certain compressive residual stress, and the residual compressive stress value increases with preheating temperature. As the preheating temperature increases, grinding force slightly decreases, while there is slightly increment of surface roughness. Compared with the conventional grind-hardening process, both the harden layer depth and residual stress distribution are significantly improved.

  13. Experimental Determination of Temperature During Rotary Friction Welding of AA1050 Aluminum with AISI 304 Stainless Steel

    OpenAIRE

    Alves, Eder Paduan; Piorino Neto, Francisco; An, Chen Ying; Silva, Euclides Castorino da

    2012-01-01

    Abstract: The purpose of this study was the temperature monitoring at bonding interface during the rotary friction welding process of dissimilar materiais: AA1050 aluminum with AISI 304 stainless steel. As it is directly related to the mechanical strenght of the junction, its experimental determination in real time is of fundamental importance for understanding and characterizing the main process steps, and the definition and optimization of parameters. The temperature gradients were obtained...

  14. Study of Carbide Evolution During Thermo-Mechanical Processing of AISI D2 Tool Steel

    Science.gov (United States)

    Bombac, D.; Fazarinc, M.; Podder, A. Saha; Kugler, G.

    2013-03-01

    The microstructure of a cold-worked tool steel (AISI D2) with various thermo-mechanical treatments was examined in the current study to identify the effects of these treatments on phases. X-ray diffraction was used to identify phases. Microstructural changes such as spheroidization and coarsening of carbides were studied. Thermodynamic calculations were used to verify the results of the differential thermal analysis. It was found that soaking temperature and time have a large influence on dissolution, precipitation, spheroidization, and coalescence of carbides present in the steel. This consequently influences the hot workability and final properties.

  15. Microstructural origins of yield-strength changes in AISI 316 during fission or fusion irradiation

    International Nuclear Information System (INIS)

    Garner, F.A.; Hamilton, M.L.; Panayotou, N.F.; Johnson, G.D.

    1981-08-01

    The changes in yield strength of AISI 316 irradiated in breeder reactors have been successfully modeled in terms of concurrent changes in microstructural components. Two new insights involving the strength contributions of voids and Frank loops have been incorporated into the hardening models. Both the radiation-induced microstructure and the yield strength exhibit transients which are then followed by saturation at a level dependent on the irradiation temperature. Extrapolation to anticipated fusion behavior based on microstructural comparisons leads to the conclusion that the primary influence of transmutational differences is only to alter the transient behavior and not the saturation level of yield strength

  16. Effect of cold working and annealing on stress corrosion cracking of AISI 304 stainless steel

    International Nuclear Information System (INIS)

    Yeon, Y.M.; Kwun, S.I.

    1983-01-01

    A study was made of the effects of cold working and annealing on the stress corrosion cracking of AISI 304 stainless steel in boiling 42% MgCl 2 solution. When the 60% or 76% of yield stress was applied, the resistance to SCC showed maximum at 30% of cold work. However, when the same load was applied to the annealed specimens after cold working, the resistance to SCC decreased abruptly at 675degC annealing. The fracture mode changed mode change mixed → intergranular → transgranular as the amount of cold work increased. (Author)

  17. Electromagnetic nondestructive evaluation of tempering process in AISI D2 tool steel

    International Nuclear Information System (INIS)

    Kahrobaee, Saeed; Kashefi, Mehrdad

    2015-01-01

    The present paper investigates the potential of using eddy current technique as a reliable nondestructive tool to detect microstructural changes during the different stages of tempering treatment in AISI D2 tool steel. Five stages occur in tempering of the steel: precipitation of ε carbides, formation of cementite, retained austenite decomposition, secondary hardening effect and spheroidization of carbides. These stages were characterized by destructive methods, including dilatometry, differential scanning calorimetry, X-ray diffraction, scanning electron microscopic observations, and hardness measurements. The microstructural changes alter the electrical resistivity/magnetic saturation, which, in turn, influence the eddy current signals. Two EC parameters, induced voltage sensed by pickup coil and impedance point detected by excitation coil, were evaluated as a function of tempering temperature to characterize the microstructural features, nondestructively. The study revealed that a good correlation exists between the EC parameters and the microstructural changes. - Highlights: • D2 steel parts were tempered at 200-650 °C to produce various microstructures. • Precipitation of ε and Fe 3 C carbides and spheroidization of carbides were detected. • Retained austenite decomposition and secondary hardening effect were determined. • Variations of electrical resistivity (ρ) and magnetic saturation (Bs) were studied. • Combined effects of ρ and Bs on the EC outputs were evaluated

  18. Electromagnetic nondestructive evaluation of tempering process in AISI D2 tool steel

    Energy Technology Data Exchange (ETDEWEB)

    Kahrobaee, Saeed, E-mail: saeed.kahrobaee@yahoo.com; Kashefi, Mehrdad, E-mail: m-kashefi@um.ac.ir

    2015-05-15

    The present paper investigates the potential of using eddy current technique as a reliable nondestructive tool to detect microstructural changes during the different stages of tempering treatment in AISI D2 tool steel. Five stages occur in tempering of the steel: precipitation of ε carbides, formation of cementite, retained austenite decomposition, secondary hardening effect and spheroidization of carbides. These stages were characterized by destructive methods, including dilatometry, differential scanning calorimetry, X-ray diffraction, scanning electron microscopic observations, and hardness measurements. The microstructural changes alter the electrical resistivity/magnetic saturation, which, in turn, influence the eddy current signals. Two EC parameters, induced voltage sensed by pickup coil and impedance point detected by excitation coil, were evaluated as a function of tempering temperature to characterize the microstructural features, nondestructively. The study revealed that a good correlation exists between the EC parameters and the microstructural changes. - Highlights: • D2 steel parts were tempered at 200-650 °C to produce various microstructures. • Precipitation of ε and Fe{sub 3}C carbides and spheroidization of carbides were detected. • Retained austenite decomposition and secondary hardening effect were determined. • Variations of electrical resistivity (ρ) and magnetic saturation (Bs) were studied. • Combined effects of ρ and Bs on the EC outputs were evaluated.

  19. Applications of the essay at slow deformation velocity in pipes of stainless steel AISI-304; Aplicaciones del ensayo a velocidad de deformacion lenta en tuberias de acero inoxidable AISI-304

    Energy Technology Data Exchange (ETDEWEB)

    Zamora R, L.; Mora R, T. De la [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico)

    2004-07-01

    Nowadays is carried out research related with the degradation mechanisms of structures, systems and/or components in the nuclear power plants, since many of the involved processes are those responsible for the dependability of these, of the integrity of the components and of the aspects of safety. The purpose of this work, was to determine the grade of susceptibility to the corrosion of a pipe of Austenitic stainless steel AISI 304, in a solution of Na CI (3.5%) to the temperatures of 60 and 90 C, in two different thermal treatments - 1. - Sensitive 650 C by 4 hours and cooled in water. 2. Solubilized to 1050 C by 1 hour and cooled in water.

  20. Active flux tungsten inert gas welding of austenitic stainless steel AISI 304

    Directory of Open Access Journals (Sweden)

    D. Klobčar

    2016-10-01

    Full Text Available The paper presents the effects of flux assisted tungsten inert gas (A-TIG welding of 4 (10 mm thick austenitic stainless steel EN X5CrNi1810 (AISI 304 in the butt joint. The sample dimensions were 300 ´ 50 mm, and commercially available active flux QuickTIG was used for testing. In the planned study the influence of welding position and weld groove shape was analysed based on the penetration depth. A comparison of microstructure formation, grain size and ferrit number between TIG welding and A-TIG welding was done. The A-TIG welds were subjected to bending test. A comparative study of TIG and A-TIG welding shows that A-TIG welding increases the weld penetration depth.

  1. Comparative study of the microbiological corrosion among an AISI 304L and an API X65; Estudio comparativo de la corrosion microbiologica entre un AISI 304L y un API X65

    Energy Technology Data Exchange (ETDEWEB)

    Diaz S, A.; Arganis J, C.; Luna C, P.; Carapia M, L. [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico); Gonzalez F, E. [ITT, Toluca, Estado de Mexico (Mexico)

    2004-07-01

    Metallic samples of AISI 304L sensitized and API X65, were subjected to the action of an inoculated media with reductive sulphate microorganisms (SBR), carrying out electrochemical evaluations by means of the techniques of Polarization Resistance (RP), Tafel extrapolation (ET) and Electrochemical Noise (RE). The generated information was complemented with the analysis and diagnostic of the present damage in the surfaces exposed in both metals. The used electrochemical techniques allow to determine the corrosion velocities associated to each system, establishing that the uniform corrosion is not affected by the effect of the microorganisms; however, electrochemical noise, evidenced the formation of stings associated to the presence of bacteria. (Author)

  2. Evaluation of the corrosion resistance of AISI 316 stainless steel filters

    Directory of Open Access Journals (Sweden)

    Luzinete Pereira Barbosa

    2005-06-01

    Full Text Available In this investigation, the corrosion resistance of AISI 316 SS filters prepared with powders in the size ranges 74-44 µm and 210-105 µm and compacted with pressures of 300 MPa and 400 MPa has been evaluated in naturally aerated 0.5 M H2SO4 solution at 25 °C. Weight loss of filters manufactured with compacting pressure of 400 MPa were significantly higher than that of filters compacted at 300 MPa. The filter compacted at 400 MPa had higher carbon and nitrogen contents compared to those compacted at 300 MPa. The former also had chromium rich precipitates and oxides in the grain boundaries. The pores in filters compacted at 400 MPa were smaller than in filters compacted at 300 MPa. Smaller pores favor the formation of concentration cells and consequently, increased crevice corrosion.

  3. Helium and its effects on the creep-fatigue behaviour of electron beam welds in the steel AISI-316-L

    International Nuclear Information System (INIS)

    Paulus, M.

    1992-12-01

    Within the scope of R and D work for materials development for the NET fusion experiment (Next European Torus) and the International Thermonuclear Experimental Reactor (ITER), the task reported was to examine electron beam welds in the austenitic stainless steel AISI 316 L (NET reference material) for their fatigue behaviour under creep load, and the effects of helium implantation on there mechanical properties. (orig.) [de

  4. Comparative study of AISI M3:2 high speed steel produced through different techniques of manufacturing; Estudo comparativo de acos rapidos AISI M3:2 produzidos por diferentes processos de fabricacao

    Energy Technology Data Exchange (ETDEWEB)

    Araujo Filho, Oscar Olimpio de

    2006-07-01

    In this work AISI M3:2 high speed steels obtained through different techniques of manufacturing, submitted to the same heat treatment procedure were evaluated by measuring their mechanical properties of transverse rupture strength and hardness. Sinter 23 obtained by hot isostatic pressing (HIP), VWM3C obtained by the conventional route and a M3:2 high speed steel obtained by cold compaction of water atomized powders and vacuum sintered with and without the addition of a small quantity of carbon were evaluated after the same heat treatment procedure. The vacuum sintered M3:2 high speed steel can be an alternative to the more expensive high speed steel produced by hot isostatic pressing and with similar properties presented by the conventional one. The characterization of the vacuum sintered M3:2 high speed steel was performed by measuring the densities of the green compacts and after the sintering cycle. The sintering produced an acceptable microstructure and densities near to the theoretical. The transverse rupture strength was evaluated by means of three point bending tests and the hardness by means of Rockwell C and Vickers tests. The technique of scanning electronic microscopy (SEM) was used to evaluate the microstructure and to establish a relation with the property of transverse rupture strength. The structure was determined by means of X-ray diffraction (XRD) patterns and the retained austenite was detected to all the conditions of heat treatment. The main contribution of this work is to establish a relation between the microstructure and the mechanical property of transverse rupture strength and to evaluate the AISI M3:2 vacuum sintered high speed steel as an alternative to the similar commercial high speed steels. (author)

  5. termodinámico en placas de acero AISI 4140 y pistas de rodamiento utilizando adhesivos anaeróbicos

    Directory of Open Access Journals (Sweden)

    Germán García

    2006-01-01

    Full Text Available Se evaluó el trabajo de adhesión termodinámico de placas planas de acero (AISI 4140 y AISI 52100 en contacto con dos adhesivos anaeróbicos de uso comercial, mediante la medición de los ángulos de contacto termodinámico de avance y retroceso obtenidos por el método de inmersión y emersión. Se utilizó el método de van Oss para calcular las componentes polares y no polares de adhesión para cada par metal-adhesivo. Se analizó también el efecto de la aplicación de un activador de superficie sobre el trabajo de adhesión en húmedo y se relacionaron los resultados con las características químicas y físicas de las placas. Los resultados indicaron que la aplicación del activador tuvo un efecto importante sobre la mojabilidad de los adhesivos, pero pequeña influencia en el trabajo de adhesión medido. Por otro lado, se encontraron diferencias importantes en la respuesta de los dos adhesivos estudiados, fundamentalmente en virtud de su composición química y propiedades reológicas.

  6. HIBAL Program. Preliminary Warhead-Design. Volume II. Appendices.

    Science.gov (United States)

    1980-09-15

    Mild Steel (iAi i018). ............. 11-2 B. SAE 4130 .. .. .. .... ...... ....... 11-3 C. SAE 4140 ......... .... .... ......... 11-3 D, SAE 4340...11-7 - Test Data for SAE 4140 Steel Frag- ments ...... ................ 11-14 Figure II-7A - 4142 ... .............. 11-15 Figure 11-8 - Test Data...included the following types of steel: SAE 1018, 4130, 4140 and 4340; 5-317 and 5-876 Carpenter tool steel; Anico HY-80 and SSS-100 steel; AISI-S7

  7. The Forming of AISI 409 sheets for fan blade manufacturing

    International Nuclear Information System (INIS)

    Foroni, F. D.; Menezes, M. A.; Moreira Filho, L. A.

    2007-01-01

    The necessity of adapting the standardized fan models to conditions of higher temperature has emerged due to the growth of concern referring to the consequences of the gas expelling after the Mont Blanc tunnel accident in Italy and France, where even though, with 100 fans in operation, 41 people died. The objective of this work is to present an alternative to the market standard fans considering a new technology in constructing blades. This new technology introduces the use of the stainless steel AISI 409 due to its good to temperatures of gas exhaust from tunnels in fire situation. The innovation is centered in the process of a deep drawing of metallic sheets in order to keep the ideal aerodynamic superficies for the fan ideal performance. Through the impression of circles on the sheet plane it is shown, experimentally, that, during the pressing process, the more deformed regions on the sheet plane of the blade can not reach the deformation limits of the utilized sheet material

  8. Influence of cryogenic treatment on microstructure and mechanical properties of high strength AISI D2 tool steel =

    Science.gov (United States)

    Ghasemi Nanesa, Hadi

    Cryogenic treatment, known as treating materials at sub-zero temperatures, has been added to conventional heat treatment cycle of high alloyed steels where martensitic transformation is incomplete after quenching to room temperature. Incomplete martensitic transformation occurs due to the effect of high content of alloying elements on pushing down martensite start and finish temperatures to very low values, specifically, on tool steels. In spite of obtaining significant improvements in mechanical and wear properties after cryogenic treatment, there is no cohesive picture about what exactly modifies the microstructure of tool steels during cryogenic treatment and therefore divergent opinions on the influence of process parameters are still reported. For example, the suggested time length for cryogenic treatment starts from few seconds to several days indicating the lack of understanding about micromechanisms responsible for microstructural evolution while holding at cryogenic temperatures. In this regard, the main objective of this project is to develop a better understanding on the fundamental micromechanisms operating during cryogenic treatment. To attain this objective, the following milestones are pursued. - To study the conventional cryogenic treatment and finding challenges. - To identify and characterize the optimum starting microstructure before cryogenic treatment. - To determine the important processing parameters those control the evolution of microstructure and hardness. - To investigate the interaction between carbide precipitation and martensitic transformation in the AISI D2 steel. - To propose an optimal cryogenic treatment for AISI D2 steel.

  9. Taguchi Optimization of Cutting Parameters in Turning AISI 1020 MS with M2 HSS Tool

    Science.gov (United States)

    Sonowal, Dharindom; Sarma, Dhrupad; Bakul Barua, Parimal; Nath, Thuleswar

    2017-08-01

    In this paper the effect of three cutting parameters viz. Spindle speed, Feed and Depth of Cut on surface roughness of AISI 1020 mild steel bar in turning was investigated and optimized to obtain minimum surface roughness. All the experiments are conducted on HMT LB25 lathe machine using M2 HSS cutting tool. Ranges of parameters of interest have been decided through some preliminary experimentation (One Factor At a Time experiments). Finally a combined experiment has been carried out using Taguchi’s L27 Orthogonal Array (OA) to study the main effect and interaction effect of the all three parameters. The experimental results were analyzed with raw data ANOVA (Analysis of Variance) and S/N data (Signal to Noise ratio) ANOVA. Results show that Spindle speed, Feed and Depth of Cut have significant effects on both mean and variation of surface roughness in turning AISI 1020 mild steel. Mild two factors interactions are observed among the aforesaid factors with significant effects only on the mean of the output variable. From the Taguchi parameter optimization the optimum factor combination is found to be 630 rpm spindle speed, 0.05 mm/rev feed and 1.25 mm depth of cut with estimated surface roughness 2.358 ± 0.970 µm. A confirmatory experiment was conducted with the optimum factor combination to verify the results. In the confirmatory experiment the average value of surface roughness is found to be 2.408 µm which is well within the range (0.418 µm to 4.299 µm) predicted for confirmatory experiment.

  10. Low temperature tensile deformation and acoustic emission signal characteristics of AISI 304LN stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Barat, K.; Bar, H.N. [Material Science and Technology Division, CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India); Mandal, D. [Material Processing and Technology Division, CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India); Roy, H., E-mail: himadri9504@gmail.com [NDT and Metallurgy Group, CSIR-Central Mechanical Engineering Research Institute, Durgapur 713209 (India); Sivaprasad, S.; Tarafder, S. [Material Science and Technology Division, CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India)

    2014-03-01

    This investigation examines low temperature tensile deformation behavior of AISI 304LN stainless steel along with synergistic analysis of acoustic emission signals. The tensile tests are done at a range of temperatures starting from 283 K till 223 K. The fracture surfaces of the broken specimens are investigated using scanning electron microscope. The amount of deformation induced martensite is measured using a feritscope. The obtained results reveal that with decrease in test temperature, both strength and ductility increase. The increase in strength and ductility with decreasing temperature is explained in terms of void morphologies and formation of deformation induced martensite. The rapid increment in strength and ductility at 223 K is associated with the burst of martensitic transformation at that temperature; which has been clarified from acoustic emission signals. An additional initiative has been taken to model the evolution of martensite formation from the observed cumulative emission counts using a non linear logarithmic functional form. The fitted curves from the recorded acoustic emission cumulative count data are found to be better correlated compared to earlier obtained results. However, at 223 K normal non-linear logarithmic fit is not found suitable due to presence of burst type signals at intervals, therefore; piecewise logarithmic function to model acoustic emission bursts is proposed.

  11. Reversed Microstructures and Tensile Properties after Various Cold Rolling Reductions in AISI 301LN Steel

    Directory of Open Access Journals (Sweden)

    Antti Järvenpää

    2018-02-01

    Full Text Available Heavy cold rolling is generally required for efficient grain size refinement in the martensitic reversion process, which is, however, not desirable in practical processing. In the present work, the influence of cold rolling reductions of 32%, 45% and 63% on the microstructure evolution and mechanical properties of a metastable austenitic AISI 301LN type steel were investigated in detail adopting scanning electron microscopy with the electron backscatter diffraction method and mechanical testing. A completely austenitic microstructure and a partially reversed counterpart were created. It was found that the fraction of grains with a size of 3 µm or larger, called medium-sized grains, increased with decreasing the prior cold rolling reduction. These grains are formed mainly from the shear-reversed austenite, transformed from slightly-deformed martensite, by gradual evolution of subgrains to grains. However, in spite of significant amounts of medium-sized grains, the tensile properties after the 32% or 45% cold rolling reductions were practically equal to those after the 63% reduction. The austenite stability against the formation of deformation-induced martensite in subsequent straining was reduced by lowering the cold rolling reduction, due to the larger grain size of medium-sized grains and the shift of their orientation towards {211} .

  12. Microstructure and tribology of ion-mixed Fe/Ti/C multilayers on AISI 304 stainless steel

    International Nuclear Information System (INIS)

    Nastasi, M.; Hirvonen, J.P.; Zocco, T.G.; Jervis, T.R.

    1991-01-01

    A multilayered Fe/Ti/C structure consisting of eleven alternating sublayers, four Fe, four Ti and three C, was ion mixed on an AISI 304 stainless steel substrate with 400 keV Xe 2+ . Complete mixing was observed after an irradiation of 1x10 17 Xe/cm 2 at 550degC. Electron diffraction revealed the formation of the compounds TiC and Fe 3 C and a small amount of an amorphous phase. Some samples were given a second irradiation with 5x10 15 Xe/cm 2 at 0degC. The phases present following the second irradiation were TiC, α-Fe and an amorphous phase. Tribological and nanoindentation measurements revealed that both types of samples possessed similar hardness and friction properties. The ion mixed samples possessed an increased hardness and a decreased friction coefficient relative to untreated polished stainless-steel substrate. However, the wear life of the hot ion mixed sample was consistently longer than the wear life of the sample processed at both 550 and 0degC. These results are explained by differences in adhesive wear which result from differences in the chemical reactivity of the phases formed during ion beam processing. (orig.)

  13. Formation of abrasion-resistant coatings of the AlSiFe{sub x}Mny intermetallic compound type on the AISI 304L alloy

    Energy Technology Data Exchange (ETDEWEB)

    Martinez-Peralez, L. G.; Flores-Valdes, A.; Salinas-Rodriguez, A.; Ochoa-Palacios, R. M.; Toscano-giles, J. A.; Torres-Torres, J.

    2016-05-01

    The α-Al{sub 9}FeMnSi and α-Al{sub 9}FeMn{sub 2}Si intermetallics formed by reactive sintering of Al, Si, Mn, Fe, Cr and Ni powders have been used in AISI 304L steels to enhance microhardness. Processing variables of the reactive sintering treatment were temperature (600, 650, 700, 750 and 800 degree centigrade), pressure (5, 10 y 20 MPa) and holding time (3600, 5400 y 7200 seconds). Experimental results show that temperature is the most important variable affecting the substrate/coating formation, while pressure does not appear to have a significant effect. The results show the optimum conditions of the reactive sintering that favor the substrate/coating formation are 800 degree centigrade, 20 MPa and 7200 seconds. Under these conditions, the reaction zone between the substrate and coating is more compacted and well-adhered, with a microhardness of 1300 Vickers. The results of SEM and X-Ray diffraction confirmed the formation of β-Al{sub 9}FeMnSi and β-Al{sub 9}FeMn{sub 2}Si intermetallics in the substrate/coating interface as well as the presence of Cr and Ni, indicating diffusion of these two elements from the substrate to the interface. (Author)

  14. Optimization of Minimum Quantity Lubricant Conditions and Cutting Parameters in Hard Milling of AISI H13 Steel

    OpenAIRE

    The-Vinh Do; Quang-Cherng Hsu

    2016-01-01

    As a successful solution applied to hard machining, the minimum quantity lubricant (MQL) has already been established as an alternative to flood coolant processing. The optimization of MQL parameters and cutting parameters under MQL condition are essential and pressing. The study was divided into two parts. In the first part of this study, the Taguchi method was applied to find the optimal values of MQL condition in the hard milling of AISI H13 with consideration of reduced surface roughness....

  15. The effect of some heat treatment parameters on the dimensional stability of AISI D2

    Science.gov (United States)

    Surberg, Cord Henrik; Stratton, Paul; Lingenhöle, Klaus

    2008-01-01

    The tool steel AISI D2 is usually processed by vacuum hardening followed by multiple tempering cycles. It has been suggested that a deep cold treatment in between the hardening and tempering processes could reduce processing time and improve the final properties and dimensional stability. Hardened blocks were then subjected to various combinations of single and multiple tempering steps (520 and 540 °C) and deep cold treatments (-90, -120 and -150 °C). The greatest dimensional stability was achieved by deep cold treatments at the lowest temperature used and was independent of the deep cold treatment time.

  16. Study of radiation damages in AISI 316 and 347 steels

    International Nuclear Information System (INIS)

    Santos, G.R. dos.

    1993-03-01

    The CV-28 cyclotron at IEN (Nuclear Engineering Institute) has been used to simulated, in a short time scale, uniform He concentrations produced during neutron irradiation of metals by (n, α) reactions. Helium was implanted at concentrations of 1 to 300 ppm in 100 μm thick sheet samples of AISI 316 and 347 S S by degrading a 28 MeV alpha particle beam with a rotating energy degrader. The effects of He on the mechanical properties of the steels were studied by both non-destructive (positron annihilation) and destructive tests (tensile, creep, TEM and SEM). The positron lifetime measurements of irradiated and annealed samples were used as the base to discuss the He diffusion mechanism. Activation energies of 0.34±0.04 eV for 316 S S and 0.57±0.06 eV for 347 S S, characterized a dissociative process above 650 0 C. TEM analyses have suggested the Ostwald ripening process for bubble growth over the full range of He concentrations studied. It was shown, in agreement with theoretical calculations that, by themselves the displacements produced during the helium implantation, at rate of 1.8 x 10 -3 d pa/ppm, were not sufficient to cause significant changes in ductility. However, a strong ductility loss with increasing He concentration was observed for both types of steel for tensile tests at 25 0 C, as well as in creep at 750 0 C over the range of strain (100 to 200 MPa). Finally, it was shown that charged particle simulation associated with positron annihilation techniques provides a fast, relatively low cost, and useful method to study different kinds of neutron damage in materials. (author)

  17. Anodic behaviour of the stainless steel AISI 430 in aqueous solutions of chloride and sulphate ions

    International Nuclear Information System (INIS)

    Sebrao, M.Z.

    1982-01-01

    The kinetics of the dissolution of stainless steel AISI 430 in the presence of chloride and sulphate ions has been studied in terms of the ion concentration, the pH variation, and the velocity of the working electrode. The experimental method utilized was the potentiostatic anodic polarization, and the reactants used were NaCl and Na 2 SO 4 at room temperature. Atomic Absorption spectrophotometry and Auger Electrons spectroscopy (AES) analyses were made in order to support the interpretation of results obtained by means of the potentiostatic polarization method. (author)

  18. Effect of Spreading Time on Contact Angle of Nanofluid on the Surface of Stainless Steel AISI 316 and Zircalloy 4

    Science.gov (United States)

    Prajitno, D. H.; Trisnawan, V.; Syarif, D. G.

    2017-05-01

    The solid surface tension plays an important role in the heat and mass transfer system for heat exchanger equipment. In the nuclear power plant industry, the stainless steel AISI 316 and Zircalloy 4 have been used for long time as structure materials. The purpose of the experimental is to study solid state surface tension behavior by measure contact angle Nano fluid contain nano particle alumina on metal surface of stainless steel AISI 316 and Zircalloy 4 by sessile drop method. The experiment is to measure the static contact angle and drop nano fluid contains nano particle alumina on stainless steel 316 and zircalloy 4 with different spreading time from 1 to 30 minute. It was observed that stainless steel 316 and zircalloy 4 lose their hydrophobic properties with increasing elapsed time during drop of nano fluid on the surface of alloy. As a result the contact angle of nano fluid on surface of metal is decrease with increasing elapsed time. While the magnitude diameter of drop nano fluid and wetting surface is increase with increasing elapsed time on the surface of the stainless steel SS 316 and Zircalloy 4.

  19. Simultaneous enhancement of strength and ductility in cryogenically treated AISI D2 tool steel

    Energy Technology Data Exchange (ETDEWEB)

    Ghasemi-Nanesa, Hadi; Jahazi, Mohammad, E-mail: mohammad.jahazi@etsmtl.ca

    2014-03-01

    In this research, the effect of cryogenic treatment on microstructural evolution and mechanical properties enhancement of AISI D2 tool steel was investigated. Cryogenic treatment down to liquid nitrogen temperature (77 K) was added to the conventional heat treatment between hardening and tempering steps. Electron microscopy investigation showed higher volume fraction of fine carbides with average diameter below 1 μm indicating effective retardation in carbide coarsening process as a results of cryogenic treatment. A modification in types of carbides was also observed after cryogenic treatment. X-ray diffraction diagrams revealed transformation of retained austenite to martensite at cryogenic temperature. Weakening or removal of carbides peak in the X-ray diagram was considered as evidence of carbides different behavior at cryogenic temperature. Mechanical testing results indicated higher ultimate tensile strength, better ductility, and higher elastic modulus after cryogenic treatment. Analysis of stress–strain diagrams revealed different strain hardening behavior for cryogenically treated alloy when compared to the conventionally heat treated one. Fractography results confirmed strain hardening behavior and showed cleavage fracture for conventionally treated alloy but mixed cleavage–ductile fracture mode for cryogenically treated alloy. The improved mechanical properties after cryogenic treatment are interpreted in terms of the influence of higher volume fraction and uniform distribution of fine carbides in reducing the average active dislocations length and enhancement of the flow stress at any given plastic strain.

  20. Simultaneous enhancement of strength and ductility in cryogenically treated AISI D2 tool steel

    International Nuclear Information System (INIS)

    Ghasemi-Nanesa, Hadi; Jahazi, Mohammad

    2014-01-01

    In this research, the effect of cryogenic treatment on microstructural evolution and mechanical properties enhancement of AISI D2 tool steel was investigated. Cryogenic treatment down to liquid nitrogen temperature (77 K) was added to the conventional heat treatment between hardening and tempering steps. Electron microscopy investigation showed higher volume fraction of fine carbides with average diameter below 1 μm indicating effective retardation in carbide coarsening process as a results of cryogenic treatment. A modification in types of carbides was also observed after cryogenic treatment. X-ray diffraction diagrams revealed transformation of retained austenite to martensite at cryogenic temperature. Weakening or removal of carbides peak in the X-ray diagram was considered as evidence of carbides different behavior at cryogenic temperature. Mechanical testing results indicated higher ultimate tensile strength, better ductility, and higher elastic modulus after cryogenic treatment. Analysis of stress–strain diagrams revealed different strain hardening behavior for cryogenically treated alloy when compared to the conventionally heat treated one. Fractography results confirmed strain hardening behavior and showed cleavage fracture for conventionally treated alloy but mixed cleavage–ductile fracture mode for cryogenically treated alloy. The improved mechanical properties after cryogenic treatment are interpreted in terms of the influence of higher volume fraction and uniform distribution of fine carbides in reducing the average active dislocations length and enhancement of the flow stress at any given plastic strain

  1. Carburizing plasma in a low temperature austenitic stainless steel AISI 304

    International Nuclear Information System (INIS)

    Mota, W.T.; Ramos, F.D.; Rocha, R.C.; Barcelos, M.V.; Barcelos, M.A.

    2014-01-01

    The industrial use of thermochemical treatment assisted by the cold plasma has been widely employed in recent years, mainly oriented to the excellent results obtained in the surface modification of engineering materials, when compared to more traditional methods. In this work, we studied the plasma carburizing low temperature steel AISI 304 mechanical parts used in construction. The thermochemical treatment was performed at a fixed gas atmosphere 7% CH 4 (g) and 93 % H 2 (g), 350 ° C and times of 1, 3 and 5 hours. Samples being tested for Vickers hardness, abrasive microwear, microstructure evaluation by optical microscopy and SEM and X-ray diffraction. The results show significant improvement in surface hardness, wear resistance and good formation of expanded austenite layer and no identifiers peaks of carbides. The results achieved are due to diffusion/adsorption of carbon present in the gaseous atmosphere to the evaluated samples. (author)

  2. Spinodal decomposition in AISI 316L stainless steel via high-speed laser remelting

    Energy Technology Data Exchange (ETDEWEB)

    Chikarakara, Evans, E-mail: evans.chikarakara2@mail.dcu.ie [Advanced Processing Technology Research Centre, Dublin City University, Dublin (Ireland); Naher, Sumsun, E-mail: sumsun.naher@city.ac.uk [School of Engineering and Mathematical Sciences, City University London (United Kingdom); Brabazon, Dermot, E-mail: dermot.brabazon@dcu.ie [Advanced Processing Technology Research Centre, Dublin City University, Dublin (Ireland)

    2014-05-01

    A 1.5 kW CO{sub 2} pulsed laser was used to melt the surface of AISI 316L stainless steel with a view to enhancing the surface properties for engineering applications. A 90 μm laser beam spot size focused onto the surface was used to provide high irradiances (up to 23.56 MW/cm{sup 2}) with low residence times (as low as 50 μs) in order to induce rapid surface melting and solidification. Variations in microstructure at different points within the laser treated region were investigated. From this processing refined lamellar and nodular microstructures were produced. These sets of unique microstructures were produced within the remelted region when the highest energy densities were selected in conjunction with the lowest residence times. The transformation from the typical austenitic structure to much finer unique lamellar and nodular structures was attributed to the high thermal gradients achieved using these selected laser processing parameters. These structures resulted in unique characteristics including elimination of cracks and a reduction of inclusions within the treated region. Grain structure reorientation between the bulk alloy and laser-treated region occurred due to the induced thermal gradients. This present article reports on microstructure forms resulting from the high-speed laser surface remelting and corresponding underlying kinetics.

  3. Effect of coatings obtanied by sputtering of chromium catode on the corrosion resistance of AISI H13 steel

    International Nuclear Information System (INIS)

    Sandoval, A; Peña, D; Piratoba, U

    2013-01-01

    Corrosion resistance of coatings obtained by sputtering a chromium target were evaluated. The films were deposited on substrates of disk-shaped AISI H13 steel. By means of potentiodynamic polarization curves were able to determine the current density vs. potential for the coated and uncoated substrate and the difference in the corrosion potential Ecorr. All samples with coating showed an increase in Ecorr respect to substrate. The electrochemical tests were conducted in an electrolytic solution of 3% NaCl

  4. Experimental study of the chip morphology in turning hardened AISI D2 steel

    Energy Technology Data Exchange (ETDEWEB)

    Mhamdi, Mohamed Baccar; Bayraktar, Emin [Supmeca, Paris (France); Salem, Sahbi Ben; Boujelbene, Mohamed [National Engineering School of Tunis, Tunis (Turkey)

    2013-11-15

    The study of local mechanisms of material removal is essential in all problems of shaping by machining. Indeed, the mastery of surfaces generated by cutting requires an understanding of cutting mechanisms. The turning of steels with high mechanical properties using the cutting tool, often called 'hard turning,' is a new technique for the mechanical industry, and hence the need to understand the cutting mechanisms. The steel type EN X160CrMoV12 treated to 62 HRC (cold work tool steel: AISI D2 with a martensite matrix and distribution of primary and secondary carbides) is the subject of this study. Hard turning tests were carried out for this steel at different cutting conditions, with the aim to understand the mechanism of chip formation in order to be able to obtain the optimal cutting conditions. The chips obtained were examined under a microscope. The observation showed that the chip formation is influenced by cutting conditions. The chips contained a white layer, and this layer was examined under scanning electronic microscope (SEM) to study its variation depending on cutting parameters. The study shown, that cutting forces decrease with the increase of cutting speed. However, ANOVA method was used to establish the effect of the cutting conditions on experimental obtained results. Analysis of plastic deformation of the chip and the shear angle was made according to cutting conditions. Finally, a microhardness test was carried out to relate the mechanical properties and the microstructures of white layers.

  5. Quantitative Evaluation of Aged AISI 316L Stainless Steel Sensitization to Intergranular Corrosion: Comparison Between Microstructural Electrochemical and Analytical Methods

    Science.gov (United States)

    Sidhom, H.; Amadou, T.; Sahlaoui, H.; Braham, C.

    2007-06-01

    The evaluation of the degree of sensitization (DOS) to intergranular corrosion (IGC) of a commercial AISI 316L austenitic stainless steel aged at temperatures ranging from 550 °C to 800 °C during 100 to 80,000 hours was carried out using three different assessment methods. (1) The microstructural method coupled with the Strauss standard test (ASTM A262). This method establishes the kinetics of the precipitation phenomenon under different aging conditions, by transmission electronic microscope (TEM) examination of thin foils and electron diffraction. The subsequent chromium-depleted zones are characterized by X-ray microanalysis using scanning transmission electronic microscope (STEM). The superimposition of microstructural time-temperature-precipitation (TTP) and ASTM A262 time-temperature-sensitization (TTS) diagrams provides the relationship between aged microstructure and IGC. Moreover, by considering the chromium-depleted zone characteristics, sensitization and desensitization criteria could be established. (2) The electrochemical method involving the double loop-electrochemical potentiokinetic reactivation (DL-EPR) test. The operating conditions of this test were initially optimized using the experimental design method on the bases of the reliability, the selectivity, and the reproducibility of test responses for both annealed and sensitized steels. The TTS diagram of the AISI 316L stainless steel was established using this method. This diagram offers a quantitative assessment of the DOS and a possibility to appreciate the time-temperature equivalence of the IGC sensitization and desensitization. (3) The analytical method based on the chromium diffusion models. Using the IGC sensitization and desensitization criteria established by the microstructural method, numerical solving of the chromium diffusion equations leads to a calculated AISI 316L TTS diagram. Comparison of these three methods gives a clear advantage to the nondestructive DL-EPR test when it is

  6. Corrosion protection of AISI 1018 steel using Co-doped TiO_2/polypyrrole nanocomposites in 3.5% NaCl solution

    International Nuclear Information System (INIS)

    Ladan, Magaji; Basirun, Wan Jeffrey; Kazi, Salim Newaz; Rahman, Fariza Abdul

    2017-01-01

    A polypyrrole nanocomposites (PPy NTCs) have been effectively synthesized in the presence of TiO_2 and Co-doped TiO_2 nanoparticles (NPs) by an in situ chemical oxidative polymerization. Field Emission Scanning Electron Microscopy and Transmission Electron Microscopy revealed a tube shape structure of the PPy. The TEM results confirmed that the nanocomposite size of Co-doped TiO_2/PPy NTCs was smaller than TiO_2/PPy NTCs thereby increasing the interaction between the PPy nanotube and the AISI steel surface. The corrosion performance of the coatings was evaluated by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements in 3.5% NaCl solution. The EIS results show that the log |Z| of AISI 1018 coated with Co-doped TiO_2/PPy NTCs and TiO_2/PPy NTCs reached about 8.2 and 6.0 respectively after 30 days of exposure in 3.5% NaCl solution. This is likely due to the increased surface area of the PPy synthesized in the presence of Co-doped TiO_2 NPs. The EIS results are confirmed by the potentiodynamic polarization and open circuit potential values of the Co-doped TiO_2/PPy which indicated little changes between 1 and 30 days of exposure which confirms the protection ability of this coating. . It is evident that the presence of Co-doped TiO_2 NPs can enhance the resistance against corrosion at the steel/electrolyte interface. - Highlights: • Polymerization of pyrrole monomer in the presence of Co-doped TiO_2 decreases the size of the polypyrrole nanotube (PPy NT). • The corrosion protection increases with the increase in PPy NT dispersion. • The corrosion resistance of steel coated with Co-doped TiO_2/PPy NTCs is considerably higher. • TiO_2/PPy with Co doping reduces the charge transfer across the electrolyte/AISI 1018 steel interface.

  7. Effects of microplasma arc AISI 316L welds on the corrosion behaviour of pipelines in LiBr cooling systems

    International Nuclear Information System (INIS)

    Sánchez-Tovar, R.; Montañés, M.T.; García-Antón, J.

    2013-01-01

    Highlights: •SECM tests reveal differences in electrochemical activity of base and welded alloys. •The highest electrochemical activity is obtained for the welded alloy. •Microplasma arc welding process hinders passivation in lithium bromide. •Microplasma arc welding increases corrosion rate and susceptibility to pitting. •The galvanic pair between base and welded alloys in LiBr is weak. -- Abstract: The effect of microplasma arc welding (MPAW) on the electrochemical and corrosion behaviour of AISI 316L stainless steel tubes has been studied. Scanning electrochemical measurements were performed in sodium chloride to evaluate the difference in the electrochemical activity of base (non-welded) and welded samples. Oxygen reduction rates increase in AISI 316L due to the heat treatment effect induced by welding, indicating a higher electrochemical activity in the welded samples. Additionally, the use of MPA weldments in lithium bromide (LiBr) absorption machines was also analysed at typical operating temperatures and Reynolds numbers. The welding process increases corrosion rates, hinders passivation and increases the susceptibility to pitting attack in LiBr. However, zero-resistance ammeter and localization index measurements show that the galvanic pair generated between the base and welded alloys is weak, both electrodes being in their passive state. Temperature greatly affects the corrosion process

  8. Sliding properties of coevaporated and nitrogen-implanted Pt50Ti50 films on AISI 304 stainless steel

    International Nuclear Information System (INIS)

    Zheng, L.R.; Hung, L.S.; Mayer, J.W.

    1988-01-01

    Thin Pt 50 Ti 50 films were deposited on a AISI 304 stainless steel substrate by co-evaporation. Dry sliding tests and wear track measurements revealed some improvement in sliding properties compared with the bare substrate. Implantation of the coated substrate with xenon ions did not produce any further improvement in friction and wear but a dramatic improvement resulted from nitrogen ion implantation. This was accompanied by a change in microstructure arising from an amorphous to crystalline phase transformation in the alloy film. (U.K.)

  9. Effect of filler metals on the mechanical properties of Inconel 625 and AISI 904L dissimilar weldments using gas tungsten arc welding

    Science.gov (United States)

    Senthur Prabu, S.; Devendranath Ramkumar, K.; Arivazhagan, N.

    2017-11-01

    In the present research work, dissimilar welding between Inconel 625 super alloy and AISI 904L super austenitic stainless steel using manual multi-pass continuous current gas tungsten arc (CCGTA) welding process employed with ERNiCrMo-4 and ERNiCrCoMo-1 fillers were performed to determine the mechanical properties and weldability. Tensile test results corroborated that the fracture had occurred at the parent metal of AISI 904L irrespective of filler used for all the trials. The presence of the macro and micro void coalescence in the fibrous matrix characterised for ductile mode of fracture. The hardness values at the weld interface of Inconel 625 side were observed to be higher for ERNiCrMo-4 filler due to the presence of strengthening elements such as W, Mo, Ni and Cr. The impact test accentuated that the weldments using ERNiCrMo-4 filler offered better impact toughness (41J) at room temperature. Bend test results showed that the weldments using these fillers exhibited good ductility without cracks.

  10. Effect of Deep Cryogenic Treatment on Hardness and Wear Behavior of 5120 AISI Steel

    Directory of Open Access Journals (Sweden)

    S. Torkian

    2016-12-01

    Full Text Available In this paper the effect of deep cryogenic treatment time on microstructure and tribological behavior of AISI 5120 case hardennig steel is studied. The disk shape samples were carburized at 920 ◦C for 6 hours and air cooled; after austenitizing, the samples were quenched in oil.Then immediately after quenching and sanding, the sample were kept in liquid nitrogen for 1, 24, 30 and 48 h and then tempered at 200 ◦C for 2 hours. The wear test was done by ball on disk method using of WC ball at 80 and 110 N load. For characterization of carbides, the etchant solution of CuCl2 (5 gr+HCl (100 mL + ethanol (100 mL was used. The hardness of samples before and after of tempering was measured by vicers method at 300 N load.. The amount of retained austenite was measured by X Ray Diffraction method. For 1DCT and 24DCT samples it was about 8% and 4%; in the other samples, the retained austenite peal was so decreased that it was not visible. The result showed that the hardness increases by deep cryogenic treatment in all speciments. While wear resistance increases in 1DCT and 24DCT samples, it decreases for 30DCT and 48DCT samples in compare with Conventional heat treatment (CHT sample in both applied loads, such that , 48DCT sample has the least wear resistance. The cause of increament of hardness is due to reduction in amount of retained austenite as a result of deep cryogenic treatment and decreasing in wear resistance after 24 hour, is due to carbide growth and nonhemogenuse distribution in microstructure and then weakening of matrix. So the 24 hour deep cryogenic treatment was the best optimal for AISI 5120 steel.

  11. Erosion and corrosion resistance of laser cladded AISI 420 stainless steel reinforced with VC

    Science.gov (United States)

    Zhang, Zhe; Yu, Ting; Kovacevic, Radovan

    2017-07-01

    Metal Matrix Composites (MMC) fabricated by the laser cladding process have been widely applied as protective coatings in industries to improve the wear, erosion, and corrosion resistance of components and prolong their service life. In this study, the AISI 420/VC metal matrix composites with different weight percentage (0 wt.%-40 wt.%) of Vanadium Carbide (VC) were fabricated on a mild steel A36 by a high power direct diode laser. An induction heater was used to preheat the substrate in order to avoid cracks during the cladding process. The effect of carbide content on the microstructure, elements distribution, phases, and microhardness was investigated in detail. The erosion resistance of the coatings was tested by using the abrasive waterjet (AWJ) cutting machine. The corrosion resistance of the coatings was studied utilizing potentiodynamic polarization. The results showed that the surface roughness and crack susceptibility of the laser cladded layer were increased with the increase in VC fraction. The volume fraction of the precipitated carbides was increased with the increase in the VC content. The phases of the coating without VC consisted of martensite and austenite. New phases such as precipitated VC, V8C7, M7C3, and M23C6 were formed when the primary VC was added. The microhardness of the clads was increased with the increase in VC. The erosion resistance of the cladded layer was improved after the introduction of VC. The erosion resistance was increased with the increase in the VC content. No obvious improvement of erosion resistance was observed when the VC fraction was above 30 wt.%. The corrosion resistance of the clads was decreased with the increase in the VC content, demonstrating the negative effect of VC on the corrosion resistance of AISI 420 stainless steel

  12. Study of the AISI 347 austenitic stainless steel sensitization through the potentiokinetic reactivation method

    International Nuclear Information System (INIS)

    Teodoro, Celso Antonio; Wolynec, Stephan

    1996-01-01

    The sensitization kinetics of AISI 347 austenitic stainless steel samples, removed from a forged bar, was investigated with an electrochemical potentiokinetic reactivation method. After the solution anneal at 1140 deg C, the steel was submitted to sensitization treatments at 550 deg C, 670 deg C, 790 deg C and 910 deg C during times that varied from 1 h to 62 h. It was found that samples treated at 550 deg C, 670 deg C and 790 deg C become sensitized. The activation energy was found to be 124 kJ/mol. The observed behaviour was discussed in terms of both carbon retention in solution after the solution anneal and kinetics of carbon combination with chromium and niobium. (author)

  13. Improvement of the fatigue strength of AISI 4140 steel by an ion nitriding process

    Energy Technology Data Exchange (ETDEWEB)

    Celik, A. [Atatuerk Univ., Erzurum (Turkey). Dept. of Mech. Eng.; Karadeniz, S. [Dokuz Eyluel Univ., Izmir (Turkey). Dept. of Mech. Eng.

    1995-06-01

    The influence of plasma nitriding on the fatigue behaviour of AISI 4140 low-alloy steel was investigated under varying process conditions of temperature (500-600 C), time (1-12 h), heat treatment before ion nitriding (quenched and tempered, normalized) and gas mixture (50% H{sub 2}-50% N{sub 2}). A rotating bending fatigue machine was used to determine the fatigue strength. It was found that the plasma nitriding improves the fatigue strength and increases the fatigue limit depending on the surface hardness of the case depth. The microstructure of surface and diffusion layers was examined by optical microscopy. The fracture surface of specimens and the origin of fatigue cracks were observed by scanning electron microscopy.

  14. Austenite Grain Growth Behavior of AISI 4140 Alloy Steel

    Directory of Open Access Journals (Sweden)

    Lin Wang

    2013-01-01

    Full Text Available AISI 4140 alloy steel is widely applied in the manufacture of various parts such as gears, rams, and spindles due to its good performance of strength, toughness, and wear resistance. The former researches most focused on its deformation and recrystallization behaviors under high temperature. However, the evolution laws of austenite grain growth were rarely studied. This behavior also plays an important role in the mechanical properties of parts made of this steel. In this study, samples are heated to a certain temperature of 1073 K, 1173 K, 1273 K, and 1373 K at a heating rate of 5 K per second and hold for different times of 0 s, 120 s, 240 s, 360 s, and 480 s before being quenched with water. The experimental results suggest that the austenite grains enlarge with increasing temperature and holding time. A mathematical model and an application developed in Matlab environment are established on the basis of previous works and experimental results to predict austenite grains size in hot deformation processes. The predicted results are in good agreement with experimental results which indicates that the model and the application are reliable.

  15. Long-range effect in nitrogen ion-implanted AISI 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Budzynski, P., E-mail: p.budzynski@pollub.pl

    2015-01-01

    The effect of nitrogen ion implantation on AISI 316L stainless steel was investigated. The microstructure and composition of an N implanted layer were studied by RBS, GIXRD, SEM, and EDX measurements. Friction and wear tests were also performed. The discrepancy between the measured and calculated stopped ion maximum range does not exceed 0.03 μm. After nitrogen implantation with a fluence of 5 × 10{sup 17} ion/cm{sup 2}, additional phases of expanded austenite were detected. At a 5-fold larger depth than the maximum ion range, improvement in the coefficient of friction and wear was detected. We have shown, for the first time, the long-range effect in tribological investigations. The long-range effect is caused by movement of not only defects along the depth of the sample, as assumed so far, but also nitrogen atoms.

  16. Characterization of friction welding for IN713LC and AISI 4140 steel

    International Nuclear Information System (INIS)

    Yeom, J.T.; Park, N.K.; Park, J.H.; Lee, J.W.

    2004-01-01

    Friction welding of dissimilar materials, Ni-base superalloy IN713LC and oil-quench plus tempered AISI 4140 steel, was investigated. Friction welding was carried out with various process variables such as friction pressure and time. The quality of welded joints was tested by applying bending stresses in an appropriate jig. Microstructures of the heat-affected zone (HAZ) were investigated along with micro-hardness tests over the friction weld joints. DEFORM-2D FE code was used to simulate the effect of welding variables in friction welding process on the distributions of the state variables such as strain, strain rate and temperature. The formation of the metal burr during the friction welding process was successfully simulated, and the temperature distribution in the heat-affected zone indicated a good agreement with the variation of the microstructures in the HAZ. (orig.)

  17. Characterization of friction welding for IN713LC and AISI 4140 steel

    Energy Technology Data Exchange (ETDEWEB)

    Yeom, J.T.; Park, N.K. [Dept. of Materials Processing, Korea Inst. of Machinery and Materials, Kyungnam (Korea); Park, J.H.; Lee, J.W. [ENPACO Co., Changwon (Korea)

    2004-07-01

    Friction welding of dissimilar materials, Ni-base superalloy IN713LC and oil-quench plus tempered AISI 4140 steel, was investigated. Friction welding was carried out with various process variables such as friction pressure and time. The quality of welded joints was tested by applying bending stresses in an appropriate jig. Microstructures of the heat-affected zone (HAZ) were investigated along with micro-hardness tests over the friction weld joints. DEFORM-2D FE code was used to simulate the effect of welding variables in friction welding process on the distributions of the state variables such as strain, strain rate and temperature. The formation of the metal burr during the friction welding process was successfully simulated, and the temperature distribution in the heat-affected zone indicated a good agreement with the variation of the microstructures in the HAZ. (orig.)

  18. Nitriding of AISI 4140 steel by a low energy broad ion source

    International Nuclear Information System (INIS)

    Ochoa, E. A.; Figueroa, C. A.; Alvarez, F.

    2006-01-01

    A comprehensive study of the thermochemical nitriding process of steel AISI 4140 by low energy ion implantation (Kaufmann cell) is reported. Different times of implantation were employed and the studied samples were characterized by x-ray diffraction, in situ photoemission electron spectroscopy, scanning electron microscopy, and hardness (nanoindentation) measurements. The linear relationship between nitrogen content and hardness was verified. The structure of the nitrided layer was characterized yielding that the compound layer is formed by coarse precipitates, around small grains, constituted principally by ε-Fe 2-3 N and γ-Fe 4 N phases and the diffusion zone is formed by fine precipitates, around big grains of the original martensitic phase, constituted principally by γ-Fe 4 N phase. Finally, a diffusion model for multiphase systems was applied to determine effective diffusion coefficients of nitrogen in the different phases

  19. Long-range effect in nitrogen ion-implanted AISI 316L stainless steel

    Science.gov (United States)

    Budzynski, P.

    2015-01-01

    The effect of nitrogen ion implantation on AISI 316L stainless steel was investigated. The microstructure and composition of an N implanted layer were studied by RBS, GIXRD, SEM, and EDX measurements. Friction and wear tests were also performed. The discrepancy between the measured and calculated stopped ion maximum range does not exceed 0.03 μm. After nitrogen implantation with a fluence of 5 × 1017 ion/cm2, additional phases of expanded austenite were detected. At a 5-fold larger depth than the maximum ion range, improvement in the coefficient of friction and wear was detected. We have shown, for the first time, the long-range effect in tribological investigations. The long-range effect is caused by movement of not only defects along the depth of the sample, as assumed so far, but also nitrogen atoms.

  20. Optimization of process parameters of ECM by RSM on AISI 202 steel

    Directory of Open Access Journals (Sweden)

    P. Alex John Britto

    2015-12-01

    Full Text Available The machining of complex shaped designs was difficult earlier, but with the advent of the newer machining processes incorporating in it electrical, chemical & mechanical processes, manufacturing has redefined itself. Especially, the Electrochemical Machining (ECM process is used to machine the hard to cut materials without producing heat and friction. Hence, in this work, the ECM process has been chosen to machine SS AISI 202 steel. This study establishes the effect of process parameters such as voltage, current and concentration of electrolyte on the responses on material removal rate (MRR. In this work, second-order quadratic models were developed for MRR, considering the electrolyte concentration, voltage and current as the machining parameters, using central composite design. The developed models were used for Response Surface Methodology (RSM optimization by desirability function approach to determine the optimum machining parameters.

  1. Investigating early stages of biocorrosion with XPS: AISI 304 stainless steel exposed to Burkholderia species

    Science.gov (United States)

    Johansson, Leena-Sisko; Saastamoinen, Tuomas

    1999-04-01

    We have investigated the interactions of an exopolymer-producing bacteria, Burkholderia sp. with polished AISI 304 stainless steel substrates using X-ray photoelectron spectroscopy (XPS). Steel coupons were exposed to the pure bacteria culture in a specially designed flowcell for 6 h during which the experiment was monitored in situ with an optical microscope. XPS results verified the formation of biofilm containing extracellular polymer on all the samples exposed to bacteria. Sputter results indicated that some ions needed for metabolic processes were trapped within the biofilm. Changes in the relative Fe concentration and Fe 2p peak shape indicated that also iron had accumulated into the biofilm.

  2. Comportamiento de las aleaciones termorresistentes AISI HH y HK-40 ante los procesos de carburización y nitruración

    Directory of Open Access Journals (Sweden)

    Eleno Alfonso-Brindis

    2001-03-01

    Full Text Available Se evalúa el comportamiento de los aceros austeníticos fundidos AISI HH y HK- 40 (de producción nacional ante los procesos de carburización y nitruración en los rangos de temperaturas desde 750 hasta 1 000 °C. Se estudia la cinética y la termodinámica de las posibles reacciones y los productos de las mismas se caracterizan mediante técnicas de Microscopía Óptica, Microscopía Electrónica de Barrido y Microanálisis (MEB-EDAX. En el análisis microscópico se observó la formación de carburos de cromo después de la carburización, mientras que la nitruración dio lugar a la formación de nitruros de cromo. Se concluye que la aleación AISI HK-40 posee una elevada resistencia intrínseca a la carburización y a la nitruración, que hace factible su empleo en componentes de hornos de soleras múltiples para la reducción de minerales lateríticos

  3. Effective Duration of Gas Nitriding Process on AISI 316L for the Formation of a Desired Thickness of Surface Nitrided Layer

    Directory of Open Access Journals (Sweden)

    Mahmoud Hassan R. S.

    2014-07-01

    Full Text Available High temperature gas nitriding performed on AISI 316L at the temperature of 1200°C. The microstructure of treated AISI 316L samples were observed to identify the formation of the microstructure of nitrided surface layer. The grain size of austenite tends to be enlarged when the nitriding time increases, but the austenite single phase structure is maintained even after the long-time solution nitriding. Using microhardness testing, the hardness values drop to the center of the samples. The increase in surface hardness is due to the high nitrogen concentration at or near the surface. At 245HV, the graph of the effective duration of nitriding process was plotted to achieve the maximum depth of nitrogen diffuse under the surface. Using Sigma Plot software best fit lines of the experimental result found and plotted to find out effective duration of nitriding equation as Y=1.9491(1-0.7947x, where Y is the thickness of nitrided layer below the surface and X is duration of nitriding process. Based on this equation, the duration of gas nitriding process can be estimated to produce desired thickness of nitrided layer.

  4. Characterisation of Pristine and Recoated electron beam evaporation plasma-assisted physical vapour deposition Cr-N coatings on AISI M2 steel and WC-Co substrates

    International Nuclear Information System (INIS)

    Avelar-Batista, J.C.; Spain, E.; Housden, J.; Fuentes, G.G.; Rebole, R.; Rodriguez, R.; Montala, F.; Carreras, L.J.; Tate, T.J.

    2005-01-01

    This paper is focussed on the characterisation of electron beam evaporation plasma-assisted physical vapour deposition Cr-N coatings deposited on AISI M2 steel and hardmetal (K10) substrates in two different conditions: Pristine (i.e., coated) and Recoated (i.e., stripped and recoated). Analytical methods, including X-ray diffraction (XRD), scanning electron microscopy, scratch adhesion and pin-on-disc tests were used to evaluate several coating properties. XRD analyses indicated that both Pristine and Recoated coatings consisted of a mixture of hexagonal Cr 2 N and cubic CrN, regardless of substrate type. For the M2 steel substrate, only small differences were found in terms of coating phases, microstructure, adhesion, friction and wear coefficients between Pristine and Recoated. Recoated on WC-Co (K10) exhibited a less dense microstructure and significant inferior adhesion compared to Pristine on WC-Co (K10). The wear coefficient of Recoated on WC-Co was 100 times higher than those exhibited by all other specimens. The results obtained confirm that the stripping process did not adversely affect the Cr-N properties when this coating was deposited onto M2 steel substrates, but it is clear from the unsatisfactory tribological performance of Recoated on WC-Co that the stripping process is unsuitable for hardmetal substrates

  5. Hot compression deformation behavior of AISI 321 austenitic stainless steel

    Science.gov (United States)

    Haj, Mehdi; Mansouri, Hojjatollah; Vafaei, Reza; Ebrahimi, Golam Reza; Kanani, Ali

    2013-06-01

    The hot compression behavior of AISI 321 austenitic stainless steel was studied at the temperatures of 950-1100°C and the strain rates of 0.01-1 s-1 using a Baehr DIL-805 deformation dilatometer. The hot deformation equations and the relationship between hot deformation parameters were obtained. It is found that strain rate and deformation temperature significantly influence the flow stress behavior of the steel. The work hardening rate and the peak value of flow stress increase with the decrease of deformation temperature and the increase of strain rate. In addition, the activation energy of deformation ( Q) is calculated as 433.343 kJ/mol. The microstructural evolution during deformation indicates that, at the temperature of 950°C and the strain rate of 0.01 s-1, small circle-like precipitates form along grain boundaries; but at the temperatures above 950°C, the dissolution of such precipitates occurs. Energy-dispersive X-ray analyses indicate that the precipitates are complex carbides of Cr, Fe, Mn, Ni, and Ti.

  6. Modification and characterization of the AISI 410 martensitic stainless steels surface

    International Nuclear Information System (INIS)

    Bincoleto, A.V.L.; Nascente, P.A.P.

    2010-01-01

    Steam turbines are used in the generation of more than half the electric energy produced in the world nowadays. It is important the study which aims to improve the efficiency by means of the optimization of leaks and of the aerodynamic profiles, as well as to maintain the integrity of the components. The martensitic stainless steels are widely employed due to the combination of their good mechanical properties with higher corrosion resistance. However, their lower wear resistance and their poor tribological behavior limit their use, since they decrease the component life time. In order to evaluate the improvement in the performance of the AISI 410 stainless steel, several process of surface modification were employed. Five samples were produced: the first one was not treated, the second one received liquid nitriding, the third, gas nitriding, the forth, thermal aspersion of tungsten carbide, and the fifth, boronizing. The samples were characterized by optical microscopy, surface microhardness, and X-ray diffractometry. (author)

  7. Microstructure analysis of AISI 304 stainless steel produced by twin-roll thin strip casting process

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The microstructure of AISI 304 austenite stainless steel fabricated by the thin strip casting process were investigated using optical microscope, scanning electron microscope (SEM), transmission electron microscope (TEM), and X-ray diffraction (XRD).The microstructures of the casting strips show a duplex structure consisting of delta ferrite and austenite. The volume fraction of the delta ferrite is about 9.74vol% at the center and 6.77vol% at the surface of the casting thin strip, in vermicular and band shapes. On account of rapid cooling and solidification in the continuous casting process, many kinds of inclusions and precipitates have been found. Most of the inclusions and precipitates are spherical complex compounds consisting of oxides, such as, SiO2, MnO, Al2O3,Cr2O3,and FeO or their multiplicity oxides of MnO·Al2O3,2FeO·SiO2, and 2MnO·SiO2. Many defects including dislocations and stacking faults have also formed during the rapid cooling and solidification process, which is helpful to improve the mechanical properties of the casting strips.

  8. Engineering Design Handbook. Discontinuous Fiberglass Reinforced Thermoplastics

    Science.gov (United States)

    1981-04-01

    excellent results. Small shots in large equipment result in excessive residence times, causing molding difficulties. Chrome-plated 4140 material is...of cases, it is possi- ble to work with three basic types of mold steel, namely, AISI P20, AISI H13, and AISI 01. As with unreinforced

  9. Tribological Properties of Nanometric Atomic Layer Depositions Applied on AISI 420 Stainless Steel

    Directory of Open Access Journals (Sweden)

    E. Marin

    2013-09-01

    Full Text Available Atomic Layer Deposition ( ALD is a modern technique that Allows to deposit nanometric, conformal coatings on almost any kind of substrates, from plastics to ceramic, metals or even composites. ALD coatings are not dependent on the morphology of the substrate and are only regulated by the composition of the precursors, the chamber temperature and the number of cycles. In this work, mono- and bi -layer nanometric, protective low-temperature ALD Coatings, based on Al2O3 and TiO2 were applied on AISI 420 Stainless Steel in orderto enhance its relatively low corrosion resistance in chloride containing environments. Tribological testing were also performed on the ALD coated AISI 420 in order to evaluate the wear and scratch resistance of these nanometric layers and thus evaluate their durability. Scratch tests were performed using a standard Rockwell C indenter, under a variable load condition, in order to evaluate the critical loading condition for each coating. Wear testing were performed using a stainless steel counterpart, in ball-on-discconfiguration, in order to measure the friction coefficient and wear to confront the resistance. All scratch tests scars and wear tracks were then observed by means of Scanning Electron Microscopy (SEM in order to understand the wear mechanisms that occurred on the sample surfaces. Corrosion testing, performed under immersion in 0.2 M NaCl solutions, clearly showed that the ALD coatings have a strong effect in protecting the Stainless Steel Substrate against corrosion, reducing the corrosion current density by two orders of magnitude.Tribological The preliminary results showed that ALD depositions obtained at low Temperatures have a brittle behavior caused by the amorphous nature of their structure, and thus undergo delamination phenomena during Scratch Testing at relatively low applied loads. During ball-on-disc testing, the coatings were removed from the substrate, in particular for monolayer ALD configurations

  10. Oxidación cíclica de un acero refractario AISI 310 a alta temperatura en atmósferas con contenidos de oxígeno variables

    Directory of Open Access Journals (Sweden)

    Higuera-Hidalgo, V.

    2005-06-01

    Full Text Available High temperature oxidation tests of an AISI 310 stainless steel was performed in two different environments: in an standard atmosphere (21 % oxygen at 704, 800, 884 and 1,000 °C and in the typical environment of a gas turbine and vapor generator of a combined-cycle electric generation unit (10 % oxygen at 800 and 1,000 °C. The oxidation kinetics was determined by means of the measurement of the weight gain per unit surface of the specimen and also determining the thickness of the oxide layer. Comparable results have been obtained using both methodologies and the effect of the oxygen content along with the other experimental differences were determined observing the oxidation kinetics in both environments. The cyclic oxidation of AISI 310 deteriorates at temperatures higher than 1,000 °C.

    Se ha llevado a cabo un estudio experimental sobre la oxidación a altas temperaturas de un acero inoxidable refractario AISI 310, en dos ambientes diferentes: en una atmósfera convencional (21 % de O2, a 704, 800, 884 y 1.000 °C y en un ambiente simulativo de una turbina de gas y del generador de vapor de uña central eléctrica de ciclo combinado (10-11 % de O2, a 800 y 1.000 °C. La cinética de la oxidación del material se ha determinado a partir, tanto de la ganancia de peso por unidad de superficie experimentada por las probetas objeto de ensayo como por la determinación de los espesores de las capas de óxido formados. Se han obtenido resultados comparables con ambas metodologías y se ha puesto de manifiesto el efecto del contenido de oxígeno y de las demás diferencias experimentales a partir de la comparación de las cinéticas de oxidación del acero en los dos medios oxidantes analizados. La oxidación del acero AISI 310 en situaciones térmicas cíclicas empieza ya a ser importante a partir de una temperatura de 1.000 °C.

  11. Construction of cryogenic testing system and tensile deformation behavior of AISI 300 series stainless steels at cryogenic temperatures

    International Nuclear Information System (INIS)

    Lee, H.M.; Nahm, S.H.; Huh, Y.H.; Lee, J.J.; Bahng, G.W.

    1990-01-01

    For practical application of cryogenic engineering, development and characterization of structural materials for use at low temperatures are essential. For these purposes, a system for mechanical testing at liquid helium temperatures was developed and it was shown that the precision and accuracy of the system met the requirements of standards for materials testing machines. Using this system, tensile deformation behavior of AISI 304,316 and 310S austenitic stainless steels at cryogenic temperatures was investigated. Tests were conducted on round, tensile specimens having a 6.25mm diameter at 4,77, and 295 K and loading rate was 0.5mm/min. Serrations were observed in all alloys at 4 K. The stress-displacement curves at 77 and 4 K showed different tendency from those at 298 K. As the testing temperature decreased, ultimate strengths of 304 and 316 were largely increased compared to the increase of yield strengths, but the increase of ultimate strength of 310S was almost the same to that of yield strength. Type 310S had the highest yield strength and the lowest tensile strength at all temperatutes. These tensile characteristics were considered to be strongly affected by austenite stability.(Author)

  12. Corrosion protection of AISI 1018 steel using Co-doped TiO{sub 2}/polypyrrole nanocomposites in 3.5% NaCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Ladan, Magaji, E-mail: ladanmagaji@yahoo.com [Department of Chemistry, Faculty of Science, University of Malaya, Kuala Lumpur, 50603 (Malaysia); Department of Pure and Industrial Chemistry, Bayero University Kano (Nigeria); Basirun, Wan Jeffrey, E-mail: jeff@um.edu.my [Department of Chemistry, Faculty of Science, University of Malaya, Kuala Lumpur, 50603 (Malaysia); Institute of Nanotechnology and Catalysis (NanoCat), University of Malaya, Kuala Lumpur, 50603 (Malaysia); Kazi, Salim Newaz; Rahman, Fariza Abdul [Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, Kuala Lumpur, 50603 (Malaysia)

    2017-05-01

    A polypyrrole nanocomposites (PPy NTCs) have been effectively synthesized in the presence of TiO{sub 2} and Co-doped TiO{sub 2} nanoparticles (NPs) by an in situ chemical oxidative polymerization. Field Emission Scanning Electron Microscopy and Transmission Electron Microscopy revealed a tube shape structure of the PPy. The TEM results confirmed that the nanocomposite size of Co-doped TiO{sub 2}/PPy NTCs was smaller than TiO{sub 2}/PPy NTCs thereby increasing the interaction between the PPy nanotube and the AISI steel surface. The corrosion performance of the coatings was evaluated by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements in 3.5% NaCl solution. The EIS results show that the log |Z| of AISI 1018 coated with Co-doped TiO{sub 2}/PPy NTCs and TiO{sub 2}/PPy NTCs reached about 8.2 and 6.0 respectively after 30 days of exposure in 3.5% NaCl solution. This is likely due to the increased surface area of the PPy synthesized in the presence of Co-doped TiO{sub 2} NPs. The EIS results are confirmed by the potentiodynamic polarization and open circuit potential values of the Co-doped TiO{sub 2}/PPy which indicated little changes between 1 and 30 days of exposure which confirms the protection ability of this coating. . It is evident that the presence of Co-doped TiO{sub 2} NPs can enhance the resistance against corrosion at the steel/electrolyte interface. - Highlights: • Polymerization of pyrrole monomer in the presence of Co-doped TiO{sub 2} decreases the size of the polypyrrole nanotube (PPy NT). • The corrosion protection increases with the increase in PPy NT dispersion. • The corrosion resistance of steel coated with Co-doped TiO{sub 2}/PPy NTCs is considerably higher. • TiO{sub 2}/PPy with Co doping reduces the charge transfer across the electrolyte/AISI 1018 steel interface.

  13. Correlation of yield strength with irradiation-induced microstructure in AISI 316 stainless steel

    International Nuclear Information System (INIS)

    Simons, R.L.; Hulbert, L.A.

    1985-10-01

    Improvements in the correlation of radiation-induced change in yield strength in AISI 316 stainless steel with microstructure were made by re-examining the role of short-range obstacles. Effects due to the size of the obstacles relative to their spacing and shape of the obstacles were applied. The concept of shearing the precipitates instead of bowing around them was used to explain the effects of precipitate hardening. It is concluded that large changes in yield strength may be produced in high swelling materials. Voids will dominate the hardening at high dpa. The increase in hardening will depend on the diameter of the voids even though the swelling in the material is the same. Precipitate hardening at high fluence (>15 dpa) make a significant contribution for irradiation temperatures above 500 0 C

  14. Studies on corrosion protection of laser hybrid welded AISI 316 by laser remelting

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove; Ambat, Rajan; Rasmussen, A.J.

    2005-01-01

    laser surface melting on microstructure and corrosion behaviour of AISI 316L welds. Welding and laser treatment parameters were varied. General corrosion behaviour of the weld and laser treated surface was characterised using a gel visualization test. The local electrochemistry of the weld and laser......Unlike in autogenous laser welding, hybrid laser welding of stainless steel could introduce grain boundary carbides due to low cooling rates. Formation of grain boundary carbides leads to reduced corrosion properties. Studies have initially been carried out on hybrid laser welding and subsequent...... treated surface was investigated using a novel micro electrochemical technique with a tip resolution of ~1 mm. Results show that hybrid laser welding of 316L has increased corrosion susceptibility probably as a result of grain boundary carbide formation. However a suitable post laser treatment could...

  15. Effects of Deep Cryogenic Treatment on the Wear Resistance and Mechanical Properties of AISI H13 Hot-Work Tool Steel

    Science.gov (United States)

    Çiçek, Adem; Kara, Fuat; Kıvak, Turgay; Ekici, Ergün; Uygur, İlyas

    2015-11-01

    In this study, a number of wear and tensile tests were performed to elucidate the effects of deep cryogenic treatment on the wear behavior and mechanical properties (hardness and tensile strength) of AISI H13 tool steel. In accordance with this purpose, three different heat treatments (conventional heat treatment (CHT), deep cryogenic treatment (DCT), and deep cryogenic treatment and tempering (DCTT)) were applied to tool steel samples. DCT and DCTT samples were held in nitrogen gas at -145 °C for 24 h. Wear tests were conducted on a dry pin-on-disk device using two loads of 60 and 80 N, two sliding velocities of 0.8 and 1 m/s, and a wear distance of 1000 m. All test results showed that DCT improved the adhesive wear resistance and mechanical properties of AISI H13 steel. The formation of small-sized and uniformly distributed carbide particles and the transformation of retained austenite to martensite played an important role in the improvements in the wear resistance and mechanical properties. After cleavage fracture, the surfaces of all samples were characterized by the cracking of primary carbides, while the DCT and DCTT samples displayed microvoid formation by decohesion of the fine carbides precipitated during the cryo-tempering process.

  16. Dry Sliding Wear Behavior of Super Duplex Stainless Steel AISI 2507: a Statistical Approach

    Directory of Open Access Journals (Sweden)

    Davanageri M.

    2016-12-01

    Full Text Available The dry sliding wear behavior of heat-treated super duplex stainless steel AISI 2507 was examined by taking pin-on-disc type of wear-test rig. Independent parameters, namely applied load, sliding distance, and sliding speed, influence mainly the wear rate of super duplex stainless steel. The said material was heat treated to a temperature of 850°C for 1 hour followed by water quenching. The heat treatment was carried out to precipitate the secondary sigma phase formation. Experiments were conducted to study the influence of independent parameters set at three factor levels using the L27 orthogonal array of the Taguchi experimental design on the wear rate. Statistical significance of both individual and combined factor effects was determined for specific wear rate. Surface plots were drawn to explain the behavior of independent variables on the measured wear rate. Statistically, the models were validated using the analysis of variance test. Multiple non-linear regression equations were derived for wear rate expressed as non-linear functions of independent variables. Further, the prediction accuracy of the developed regression equation was tested with the actual experiments. The independent parameters responsible for the desired minimum wear rate were determined by using the desirability function approach. The worn-out surface characteristics obtained for the minimum wear rate was examined using the scanning electron microscope. The desired smooth surface was obtained for the determined optimal condition by desirability function approach.

  17. On Some Extensions of Szasz Operators Including Boas-Buck-Type Polynomials

    Directory of Open Access Journals (Sweden)

    Sezgin Sucu

    2012-01-01

    Full Text Available This paper is concerned with a new sequence of linear positive operators which generalize Szasz operators including Boas-Buck-type polynomials. We establish a convergence theorem for these operators and give the quantitative estimation of the approximation process by using a classical approach and the second modulus of continuity. Some explicit examples of our operators involving Laguerre polynomials, Charlier polynomials, and Gould-Hopper polynomials are given. Moreover, a Voronovskaya-type result is obtained for the operators containing Gould-Hopper polynomials.

  18. Assessment of Retained Austenite in AISI D2 Tool Steel Using Magnetic Hysteresis and Barkhausen Noise Parameters

    Science.gov (United States)

    Kahrobaee, Saeed; Kashefi, Mehrdad

    2015-03-01

    Inaccurate heat treatment process could result in excessive amount of retained austenite, which degrades the mechanical properties, like strength, wear resistance, and hardness of cold work tool steel parts. Thus, to control the mechanical properties, quantitative measurement of the retained austenite is a critical step in optimizing the heat-treating parameters. X-ray diffraction method is the most frequently used technique for this purpose. This technique is, however, destructive and time consuming. Furthermore, it is not applicable to 100% quality inspection of industrial parts. In the present paper, the influence of austenitizing temperature on the retained austenite content and hardness of AISI D2 tool steel has been studied. Additionally, nondestructive magnetic hysteresis parameters of the samples including coercivity, magnetic saturation, and maximum differential permeability as well as their magnetic Barkhausen noise features (RMS peak voltage and peak position) have been investigated. The results revealed direct relations between magnetic saturation, differential permeability, and MBN peak amplitude with increasing austenitizing temperature due to the retained austenite formation. Besides, both parameters of coercivity and peak position had an inverse correlation with the retained austenite fraction.

  19. Separation of surface, subsurface and volume fatigue damage effects in AISI 348 steel for power plant applications

    Energy Technology Data Exchange (ETDEWEB)

    Klein, Martin; Nowak, David; Walther, Frank [Technical Univ. Dortmund (Germany). Dept. of Materials Test Engineering (WPT); Starke, Peter [Saarland Univ., Saarbruecken (Germany). Chair of Non-Destructive Testing and Quality Assurance; Boller, Christian [Saarland Univ., Saarbruecken (Germany). Chair of Non-Destructive Testing and Quality Assurance; Fraunhofer IZFP, Saarbruecken (Germany)

    2016-08-01

    A wide range of industries including energy, chemistry, pharmacy, textiles, food and drink, pulp and paper, etc. is using stainless steels. Metastable austenitic steels such as used in power plants and chemical industry are subjected to cyclic mechanical and thermal loading in air as well as under the influence of corrosive media. This paper provides an overview on different nondestructive and electrochemical measurement techniques, which allow differentiating fatigue damage effects in total strain controlled multiple and constant amplitude tests with respect to damage appearance on surface, in subsurface area as well as in volume of specimens or components microstructure. In addition to conventional mechanical stress-strain hysteresis curves, electrical resistance, magnetic and open circuit potential measurements have been applied to characterize the cyclic deformation behavior of the metastable austenitic steel AISI 348 (X10CrNiNb18-9) in laboratory air and in distilled water. Based on these results obtained, the paper provides an outlook on the possibility for an efficient (remaining) fatigue life evaluation approach, which is adapted to the needs of the application areas.

  20. Processing of fine grained AISI 304L austenitic stainless steel by cold rolling and high-temperature short-term annealing

    Science.gov (United States)

    Naghizadeh, Meysam; Mirzadeh, Hamed

    2018-05-01

    An advanced thermomechanical process based on the formation and reversion of deformation-induced martensite was used to refine the grain size and enhance the hardness of an AISI 304L austenitic stainless steel. Both low and high reversion annealing temperatures and also the repetition of the whole thermomechanical cycle were considered. While a microstructure with average austenite grain size of a few micrometers was achieved based on cold rolling and high-temperature short-term annealing, an extreme grain refinement up to submicrometer regime was obtained by cold rolling followed by low-temperature long-term annealing. However, the required annealing time was found to be much longer, which negates its appropriateness for industrial production. While a magnificent grain refinement was achieved by one pass of the high-temperature thermomechanical process, the reduction in grain size was negligible by the repetition of the whole cycle. It was found that the hardness of the thermomechanically processed material is much higher than that of the as-received material. The results of the present work were shown to be compatible with the general trend of grain size dependence of hardness for AISI 304L stainless steel based on the Hall-Petch relationship. The results were also discussed based on the X-ray evaluation of dislocation density by modified Williamson-Hall plots.

  1. A New Continuous Cooling Transformation Diagram for AISI M4 High-Speed Tool Steel

    Science.gov (United States)

    Briki, Jalel; Ben Slima, Souad

    2008-12-01

    The increasing evolution of dilatometric techniques now allows for the identification of structural transformations with very low signal. The use of dilatometric techniques coupled with more common techniques, such as metallographic, hardness testing, and x-ray diffraction allows to plot a new CCT diagram for AISI M4 high-speed tool steel. This diagram is useful for a better selection of alternate solutions, hardening, and tempering heat treatments. More accurate determination of the various fields of transformation of austenite during its cooling was made. The precipitation of carbides highlighted at high temperature is at the origin of the martrensitic transformation into two stages (splitting phenomena). For slow cooling rates, it was possible to highlight the ferritic, pearlitic, and bainitic transformation.

  2. Quantifying Cutting and Wearing Behaviors of TiN- and CrNCoated AISI 1070 Steel

    Directory of Open Access Journals (Sweden)

    Ahmet Cakan

    2008-11-01

    Full Text Available Hard coatings such as titanium nitride (TiN and chromium nitride (CrN are widely used in cutting and forming tools against wear and corrosion. In the present study, hard coating films were deposited onto AISI 1070 steels by a cathodic arc evaporation plating (CAVP technique. These samples were subjected to wear in a conventional lathe for investigating the tribological behaviour of coating structure, and prenitrided subsurface composition was characterized using scanning electron microscopy (SEM, line scan analyses and X-ray diffraction (XRD. The wear properties of TiN- and CrNcoated samples were determined using an on-line monitoring system. The results show that TiN-coated samples demonstrate higher wear resistance than CrN-coated samples.

  3. Investigations on the creep-rupture behaviour of the austenitic stainless steel AISI 316 NET

    International Nuclear Information System (INIS)

    Schirra, M.; Ritter, B.

    1988-12-01

    The report describes the creep-rupture tests carried out with a 17/13/2 CrNiMo-steel in the frame of the German-Spanish collaboration (KfK-CIEMAT). The material studied is the austenitic steel AISI 316(L) selected as potential first-wall material for NET (Next European Torus). The test programme on base material with a NET specified batch encompasses until now in the temperature range 500-750 0 C the rupture-time-range till 20 000 h. The results permit statements to the creep- and creep-rupture behaviour and ductility. Metallography examinations give information about fracture behaviour and demonstrate the complex precipitation happening. The results are compared with the literature and own test results from two batches of the Fast-Breeder-Program. (orig.) [de

  4. Effect of Nitridation Time on the Surface Hardness of Medium Carbon Steels (AISI 1045)

    International Nuclear Information System (INIS)

    Setyo Atmojo; Tjipto Sujitno; Sukidi

    2003-01-01

    It has been investigated the effect of nitridation time on the surface hardness of medium carbon steels (AISI 1045). Parameters determining to the results were flow rate of the nitrogen gas, temperature and time. In this experiments, sample having diameter of 15 mm, thick 2 mm placed in tube of glass with diameter 35 mm heated 550 o C, flow rate and temperature were kept constants, 100 cc/minutes and 550 o C respectively, while the time were varied from 5, 10, 20 and 30 hours. It was found, that for the nitridation time of 5, 10, 20, and 30 hours, the surface hardness increased from 145 VHN to, 23.7, 296.8, 382.4 and 426.1 VHN, respectively. (author)

  5. Processing of an AISI D2 tool steel by high-energy milling

    International Nuclear Information System (INIS)

    Spagnol, N.J.R.; Araujo, G.F.; Vurobi Junior, S.; Cintho, O.M.

    2009-01-01

    Full text: Chips of machining of AISI D2 steel were processed in Spex high-energy mill. The powder obtained was analyzed by x-ray diffraction, and then compressed in the form of discs of 8mm in diameter. The samples were treated at 1200 deg C for 1 hour under vacuum atmosphere for sintering. Then specimens were subjected to annealing, quenching and tempering at 400°C and 525 deg C. Along with each disc, a sample of as-received steel was subjected to the same heat treatment to evaluate the final microstructures. After metallographic preparation, samples were etched with Berah's reagent, characterized by optical microscopy, Vickers hardness, quantitative metallography and scanning electron microscopy with micro analysis and mapping by EDS. Specimens from high energy milling had reduction in prior austenitic grain size and more refined carbides and better distributed in the microstructure of steel. (author)

  6. Dimensional characteristics of welds performed on AISI 1045 steel by means of the application of high power diode laser; Caracteristicas dimensionales de soldadura formadas sobre el acero AISI 1045 mediante la aplicacion del laser diodo de alta potencia

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez-Castillo, A.; Pou, J.; Lusquinos, F.; Quintero, F.; Soto, R.; Boutinguiza, M.; Saavedra, M.; Perez-Amor, M.

    2004-07-01

    The named High Power diode Laser (HPDL), emits a beam of optical energy generated by diode stimulation and offers the capability of supplying levels of power up to 6 kW. The objective of this research work was to study the main welding variables and their effects on dimensional characteristics of the beads performed by means of application of this novel laser. The results obtained, show that HPDL, is an energy source able to perform welds on AISI 1045 steel plates under conduction mode, without any kind of mechanized preparation, preheating or post-weld treatment and, without filler metal application. (Author) 16 refs.

  7. Formation of Biofilms and Biocorrosion on AISI-1020 Carbon Steel Exposed to Aqueous Systems Containing Different Concentrations of a Diesel/Biodiesel Mixture

    Directory of Open Access Journals (Sweden)

    Ivanilda Ramos de Melo

    2011-01-01

    Full Text Available Environmental and economic concerns accelerated biofuels research and industrial production. Many countries have been using diesel and biodiesel blends as fuels justifying research on biofilms formation and metals corrosion. Cylinders made of AISI-1020 carbon steel with an exposed area of 1587 mm2, water, and water associated with B3 fuel (diesel/biodiesel blend at 97 : 3 v/v were used.The formation of biofilms was detected, and biocorrosion was detected on AISI-1020. The results showed a variation in sessile microflora during the experiments. In the biofilms, a significant concentration of aerobic, anaerobic, IOB, Pseudomonas aeruginosa, and sulfate-reducing bacteria was observed. The corrosion rates varied between 0.45±0.01 and 0.12±0.01 mm/year, depending on the experimental conditions. The main corrosion products identified were various forms of FeOOH, magnetite, and all forms of FexSy. In systems where there were high levels of sulfate reducing bacteria, corrosion pits were observed. In addition, the aliphatic hydrocarbons present in the fluid containing 10% B3 were totally degraded.

  8. A Study on the Effects of the Use of Gas or Water Atomized AISI 316L Steel Powder on the Corrosion Resistance of Laser Deposited Material

    Science.gov (United States)

    Tobar, M. J.; Amado, J. M.; Montero, J.; Yáñez, A.

    Water atomized and gas atomized powders are commonly used in 3D laser manufacturing. Both types of AISI 316L stainless steel powders are available which differ in their manganese content. This is due to specific procedures related to the two different atomization process. The amount of manganese in the laser processed part might have important implications in its corrosion resistance. It could lead to the formation of manganese sulfides (MnS) which are known to be initiation sites for pitting corrosion. In this work, corrosion performance of laser deposited 316L steel using gas and atomized powders is compared by means of potentiodynamic polarization tests in 0.35%wt. NaCL solution. Worse performance of the gas atomized samples is observed as with respect to the water atomized ones in terms of polarization resistance, corrosion rate and pitting susceptibility.

  9. Estudio de la influencia microbiológica en la corrosión de latones (UNS C68700, UNS C443 y acero inoxidable AISI 316;

    Directory of Open Access Journals (Sweden)

    Ohanian, Mauricio

    2014-06-01

    Full Text Available Microorganisms may play an important role in the corrosion process and generate conditions which affect the rate and/or the mechanism of deterioration. They become visible by the formation of biofilms: clusters of microorganisms and extracellular polymers. These biofilms affect not only the durability of the material, but also reduce the heat transfer. The present work studied the growth of aerobic and anaerobic heterotrophic microorganisms and sulfate reducing bacteria on aluminum brass (UNS C68700, admiralty brass (UNS C443 and stainless steel AISI 316 in exposure experiments held in the Bay of Montevideo (Uruguay. The influence of the biofilm growth on the corrosion behavior was studied by electrochemical techniques: polarization curves and Electrochemical Impedance Spectroscopy (EIS. The selection of the most suitable material for the exposure conditions is discussed and hypotheses of the corrosion mechanism are presented. Although stainless steel AISI 316 presented the lowest corrosion rate it showed localized deterioration.Los microorganismos influyen de manera significativa en el proceso corrosivo y generan condiciones que afectan la velocidad y/o el mecanismo de deterioro. Su presencia se manifiesta por la formación de bio-películas: conglomerados de bacterias y polímeros extracelulares. Dichas bio-películas afectan la durabilidad del material, la velocidad de flujo y la transferencia de calor. En el presente trabajo se evalúa el crecimiento de microorganismos heterótrofos aerobios, heterótrofos anaerobios y bacterias sulfato-reductoras sobre latón aluminio (UNS C68700, latón almirantazgo (UNS C443 y acero inoxidable AISI 316. Asimismo, se estudia la influencia del crecimiento de la bio-película sobre el comportamiento corrosivo mediante técnicas electroquímicas: curvas de polarización y espectroscopia de impedancia electroquímica. Las exposiciones se realizan en la Bahía de Montevideo, estuario del Río de la Plata

  10. Applications of the essay at slow deformation velocity in pipes of stainless steel AISI-304

    International Nuclear Information System (INIS)

    Zamora R, L.; Mora R, T. De la

    2004-01-01

    Nowadays is carried out research related with the degradation mechanisms of structures, systems and/or components in the nuclear power plants, since many of the involved processes are those responsible for the dependability of these, of the integrity of the components and of the aspects of safety. The purpose of this work, was to determine the grade of susceptibility to the corrosion of a pipe of Austenitic stainless steel AISI 304, in a solution of Na CI (3.5%) to the temperatures of 60 and 90 C, in two different thermal treatments - 1. - Sensitive 650 C by 4 hours and cooled in water. 2. Solubilized to 1050 C by 1 hour and cooled in water

  11. Rainbow fringes around crevice corrosion formed on stainless steel AISI 316 after ennoblement in seawater

    Energy Technology Data Exchange (ETDEWEB)

    Wang, W.; Zhang, X. [College of Chemistry and Chemical Engineering, Ocean University of China, Qingdao (China); Wang, J. [College of Chemistry and Chemical Engineering, Ocean University of China, Qingdao (China); State Key Laboratory for Corrosion and Protection, Shenyang (China)

    2009-10-15

    The crevice corrosion occurrence probability of stainless steel (SS) AISI 316 was increased under ennoblement condition due to chemically added H{sub 2}O{sub 2} into seawater. The H{sub 2}O{sub 2} was used to simulate the important factor causing ennoblement in natural marine biofilm. Morphology of the crevice corrosion was observed using an incident-light source microscopy. Some interesting ''rainbow'' fringes were observed around micro-crevices. The mechanism was discussed from the ions diffusion and potential distribution during the crevice formation. This result shows that under ennoblement condition the colored fringe is a distinct characteristic of the morphology of localized corrosion for stainless steel. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  12. Investigating Tribological Characteristics of HVOF Sprayed AISI 316 Stainless Steel Coating by Pulsed Plasma Nitriding

    Science.gov (United States)

    Mindivan, H.

    2018-01-01

    In this study, surface modification of aluminum alloy using High-Velocity Oxygen Fuel (HVOF) thermal spray and pulsed plasma nitriding processes was investigated. AISI 316 stainless steel coating on 1050 aluminum alloy substrate by HVOF process was pulsed plasma nitrided at 793 K under 0.00025 MPa pressure for 43200 s in a gas mixture of 75 % N2 and 25 % H2. The results showed that the pulse plasma nitriding process produced a surface layer with CrN, iron nitrides (Fe3N, Fe4N) and expanded austenite (γN). The pulsed plasma nitrided HVOF-sprayed coating showed higher surface hardness, lower wear rate and coefficient of friction than the untreated HVOF-sprayed one.

  13. COMPORTAMIENTO DE CORROSIÓN-EROSIÓN EN RECUBRIMIENTOS DE TiN/ZrN DEPOSITADOS SOBRE ACERO AISI 4140

    OpenAIRE

    Aperador, Willian; Mejía, Aura S; Caicedo, Julio

    2014-01-01

    Se depositaron películas delgadas de nitruro de titanio/nitruro de zirconio sobre acero AISI 4140 mediante un sistema multi-blanco magnetrón pulverización (sputtering) con radiofrecuencia. El proceso se desarrolló bajo el sistema de rotación del sustrato que permitió situar el sustrato de frente a los blancos de titanio y zirconio, generando la super-red con periodos de 1, 50, 100 y 200 bicapas. Las multicapas fueron evaluadas frente a la sinergia corrosión-erosión en una solución compuesta p...

  14. Comparative study of the microbiological corrosion among an AISI 304L and an API X65

    International Nuclear Information System (INIS)

    Diaz S, A.; Arganis J, C.; Luna C, P.; Carapia M, L.; Gonzalez F, E.

    2004-01-01

    Metallic samples of AISI 304L sensitized and API X65, were subjected to the action of an inoculated media with reductive sulphate microorganisms (SBR), carrying out electrochemical evaluations by means of the techniques of Polarization Resistance (RP), Tafel extrapolation (ET) and Electrochemical Noise (RE). The generated information was complemented with the analysis and diagnostic of the present damage in the surfaces exposed in both metals. The used electrochemical techniques allow to determine the corrosion velocities associated to each system, establishing that the uniform corrosion is not affected by the effect of the microorganisms; however, electrochemical noise, evidenced the formation of stings associated to the presence of bacteria. (Author)

  15. Micro-structure of Joints made of Dissimilar Metals using Explosion Welding

    Directory of Open Access Journals (Sweden)

    Juan Ramón Castillo-Matos

    2017-04-01

    Full Text Available The objective of this investigation is to establish the behaviour of the micro-structure of dissimilar joints made of titanium with AISI 1020, 1066 and 1008 steels through explosion welding. A detonation velocity of 2 800 m/s, a charge radius of 0,345 kg and a collision velocity of 1196, 16 m/s with an explosive volume of 600 cm3 and a density of 1,15 g/cm3 were considered. The microstructures obtained were composed of equiaxed ferrite grains, very fine grains of troostitic type and coarse grains with ferrite grid. Fine and aligned grains of ferrite type are observed in the casted area of both base materials. The metal hardness experienced an increase in samples from 120 HV AISI 1008 steel up to 250 HV for AISI 1066 steel. The AISI 1020 steel joint with titanium has an line shaped interface unlike the AISI 1008 steels with 4063 forms waves with uniform width, which provides a higher mechanical resistance associated with the ductility of the AISI 1008 steel.

  16. Development of AISI 316L stainless steel coronary stent

    Science.gov (United States)

    García-López, Erika; Siller, Héctor R.; Rodríguez, Ciro A.

    2018-02-01

    Coronary stents are manufactured through a sequence of processes and each step demands the process control to assure surface quality. This study is focused on the influence of laser cutting parameters and electropolishing on average surface roughness and back wall dross percentage for fiber laser cutting of AISI 316L coronary struts. A preliminary test and a design of experiments (DOE) were implemented to determine the limiting cutting conditions and the effect of these parameters on quality indicators. Preliminary results identify four cutting zones from a non-cut zone to a burned zone, in a frequency range between 1000 and 1500 Hz and a peak power between 160 to 180 W for clean cuts. From the DOE results, several interactions between factors were observed; however, a laser frequency of 1000 to 1500 Hz and a cutting speed of 250 mm/min minimize the backwall dross percentage and the surface roughness to values less than 2% and 0.9 μm, respectively. After the laser conditions selection, coronary stents were manufactured and electropolished to reduce the surface roughness on the strut edge. Electropolishing results indicate a surface roughness reduction from 0.9 μm to 0.3 μm after 300 s of electropolishing time.

  17. Diffusional Growth Kinetics Analisys of Fe2B Layers Applied During the Coating Powder-Pack Boriding Process on an AISI 1026 Steel

    Directory of Open Access Journals (Sweden)

    M. Elias-Espinosa

    2015-01-01

    Full Text Available La exigencia de emplear materiales con propiedades avanzadas incluyen la necesidad de aplicar recubrimientos de alta resistencia que alarguen la vida de útil de aceros comerciales, de esta forma, el tratamiento termoquímico de borurización tiene el potencial para cumplir estos requerimientos. En este trabajo de investigación se formula un modelo matemático para analizar la cinética de crecimiento de las capas de 2 Fe B formadas sobre la superficie de un acero AISI 1026. El modelo matemático propuesto se desarrolló en base a la solución de la ecuación de balance de masa de la interface de crecimiento 2 Fe B/Fe para evaluar el coeficiente de difusión del boro a través de las capas de Fe2B en un rango de temperaturas de 1123 a1273 K. En el modelo desarrollado se incluyó el tiempo de incubación del boruro para formar la fase Fe2B. El modelo matemático fue validado con datos experimentales realizados a una temperatura de 1253 K y tiempo de siete horas. Las capas de boruro fueron caracterizadas y analizadas por microscopia óptica y de barrido (se obtuvo un EDS, así como por Difracción de Rayos – X (XRD. Se utilizó la técnica de indentación Daimler-Benz Rockwell-C para evaluar cualitativamente la adherencia de la capa de Fe2B sobre el sustrato (acero AISI 1026. Para usos prácticos y para un espesor determinado, se propuso un diagrama a espesor constante (215 μm el cual es controlado con la variación de la temperatura y tiempo de exposición al recubrimiento. De los resultados obtenidos, se encontró que la energía de activación para el boro en el acero AISI 1026 es igual a 178 kJ mol-1.

  18. Differences in the cyclic deformation behaviour of quenched and tempered steel 42 CrMo 4 (AISI 4140) due to stress- and strain-control; Versuchsfuehrungsbedingte Unterschiede im zyklischen Verformungsverhalten von verguetetem 42 CrMo 4 bei Spannungs- und Totaldehnungskontrolle

    Energy Technology Data Exchange (ETDEWEB)

    Schulze, V.; Lang, K.-H.; Voehringer, O.; Macherauch, E. [Karlsruhe Univ. (T.H.) (Germany). Inst. fuer Werkstoffkunde 1

    1998-04-01

    Cyclic stress-strain-curves and Manson-Coffin-plots of quenched and tempered steel 42 CrMo 4 (AISI 4140) strongly depend on whether they are determined under stress- or total-strain-control. At total-strain-controlled experiments, this is caused on the one hand by comparatively high initial stress-amplitudes which lead to distinctive cyclic work softening. On the other hand, the occuring differences in the evolution of inhomogeneous deformation patterns at both types of loading, which can be recorded by means of photoelasticity and microscopy, lead to differently distributed plastic deformations and to different integral values of plastic strain. (orig.) 11 refs.

  19. Effects of Loading Frequency on Fatigue Behavior, Residual Stress, and Microstructure of Deep-Rolled Stainless Steel AISI 304 at Elevated Temperatures

    Science.gov (United States)

    Nikitin, I.; Juijerm, P.

    2018-02-01

    The effects of loading frequency on the fatigue behavior of non-deep-rolled (NDR) and deep-rolled (DR) austenitic stainless steel AISI 304 were systematically clarified at elevated temperatures, especially at temperatures exhibiting the dynamic strain aging (DSA) phenomena. Tension-compression fatigue tests were performed isothermally at temperatures of 573 K and 773 K (300 °C and 500 °C) with different loading frequencies of 5, 0.5, 0.05, and 0.005 Hz. For the DR condition, the residual stresses and work-hardening states will be presented. It was found that DSA would be detected at appropriate temperatures and deformation rates. The cyclic deformation curves and the fatigue lives of the investigated austenitic stainless steel AISI 304 are considerably affected by the DSA, especially on the DR condition having high dislocation densities at the surface and in near-surface regions. In the temperature range of the DSA, residual stresses and work-hardening states of the DR condition seem to be stabilized. The microstructural alterations were investigated by transmission electron microscopy (TEM). At an appropriate temperature with low loading frequency, the plastic deformation mechanism shifted from a wavy slip manner to a planar slip manner in the DSA regimes, whereas the dislocation movements were obstructed.

  20. Fatigue assessment by energy approach during tensile tests on AISI 304 steel

    Directory of Open Access Journals (Sweden)

    A. Risitano

    2017-01-01

    Full Text Available Estimation of the fatigue limit for steel ductile materials using non-destructive methods is a topic of great interest to researchers today. In recent years, the method adopted has implemented infrared sensors to detect the surface temperature and correlate it with the fatigue limit. In previous paper, a new energy approach was proposed to investigate the fatigue limit during tensile test. The numerical procedure proposed by Chrysochoos is adopted to clean infrared images and applied to analyse the surface heat sources during tensile test. AISI 304 specimens with rectangular cross-sections are tested. Moreover fatigue tests at increasing loads were carried out on steel by a stepwise succession, applied to the same specimen, for applying the thermographic method. The predictions of the fatigue limit, obtained by the analysis of the energy evolution during the static tests, were compared with the predictions obtained applying the thermographic method during fatigue tests.

  1. Understanding type 2 diabetes: including the family member's perspective.

    LENUS (Irish Health Repository)

    White, Patricia

    2012-02-01

    PURPOSE: The purpose of this study was to examine the relationship between psychological and social factors and diabetes outcomes in people with type 2 diabetes and their family members. METHODS: A total of 153 patients with type 2 diabetes were assessed at a diabetes outpatient clinic and postal questionnaires were sent to nominated family members. The measures examined were diabetes knowledge, social support, well-being, and illness perceptions. RESULTS: When compared with those with diabetes, family members reported lower positive well-being and lower levels of satisfaction with support. They also perceived diabetes as a more cyclical illness, which was controlled more by treatment than by the individual. Family members also reported that the person with diabetes was more emotionally distressed and knew more about diabetes than the patient had actually reported himself or herself. There were no differences between the family members of those in good or poor glycaemic control. CONCLUSIONS: This study reinforces the importance of understanding social context and illness beliefs in diabetes management. It also highlights the potential for including family members in discussions and education about diabetes management.

  2. Evaluation of AISI 4140 Steel Repair Without Post-Weld Heat Treatment

    Science.gov (United States)

    Silva, Cleiton C.; de Albuquerque, Victor H. C.; Moura, Cícero R. O.; Aguiar, Willys M.; Farias, Jesualdo P.

    2009-04-01

    The present work evaluates the two-layer technique on the heat affected zone (HAZ) of AISI 4140 steel welded with different heat input levels between the first and second layer. The weld heat input levels selected by the Higuchi test were 5/5, 5/10, and 15/5 kJ/cm. The evaluation of the refining and/or tempering of the coarsened grain HAZ of the first layer was carried out using metallographic tests, microhardness measurements, and the Charpy-V impact test. The tempering of the first layer was only reached when the weld heat input ratio was 5/5 kJ/cm. The results of the Charpy-V impact test showed that the two-layer technique was efficient, from the point of view of toughness, since the toughness values reached were greater than the base metal for all weld heat input ratios applied. The results obtained indicate that the best performance of the two-layer deposition technique was for the weld heat input ratio 5/5 kJ/cm employing low heat input.

  3. Surface characteristics analysis of dry EDMed AISI D2 steel using modified tool design

    Energy Technology Data Exchange (ETDEWEB)

    Pragadish, N.; Kumar, M. Pradeep [Anna University, Chennai (China)

    2015-04-15

    A modified tool design is proposed which helps in drilling holes without any central core, and also enables the effective removal of the debris particles. Experiments were conducted on AISI D2 Steel using copper electrode as tool in both conventional EDM and dry EDM processes and the performance of both processes is compared. Experiments were designed using Taguchi's L27 orthogonal array. Discharge current (I), gap voltage (V), pulse on time (T{sub ON}), gas pressure (P) and tool rotational speed (N) were chosen as the various input parameters, and their effect on the material removal rate (MRR), surface roughness (SR), surface morphology, microstructure and elemental composition of the machined surface is analyzed. The experimental results show better surface characteristics in the surface machined under dry EDM process.

  4. Surface characteristics analysis of dry EDMed AISI D2 steel using modified tool design

    International Nuclear Information System (INIS)

    Pragadish, N.; Kumar, M. Pradeep

    2015-01-01

    A modified tool design is proposed which helps in drilling holes without any central core, and also enables the effective removal of the debris particles. Experiments were conducted on AISI D2 Steel using copper electrode as tool in both conventional EDM and dry EDM processes and the performance of both processes is compared. Experiments were designed using Taguchi's L27 orthogonal array. Discharge current (I), gap voltage (V), pulse on time (T ON ), gas pressure (P) and tool rotational speed (N) were chosen as the various input parameters, and their effect on the material removal rate (MRR), surface roughness (SR), surface morphology, microstructure and elemental composition of the machined surface is analyzed. The experimental results show better surface characteristics in the surface machined under dry EDM process.

  5. Cultures and co-cultures of human blood mononuclear cells and endothelial cells for the biocompatibility assessment of surface modified AISI 316L austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Stio, Maria; Martinesi, Maria; Treves, Cristina [Dipartimento di Scienze Biomediche, Sperimentali e Cliniche ‘Mario Serio’, Sezione di Scienze Biochimiche, Università di Firenze, viale Morgagni 50, 50134 Firenze (Italy); Borgioli, Francesca, E-mail: francesca.borgioli@unifi.it [Dipartimento di Ingegneria Industriale (DIEF), Università di Firenze, via S. Marta 3, 50139 Firenze (Italy)

    2016-12-01

    Samples of AISI 316L austenitic stainless steel were subjected either to grinding and polishing procedure, or to grinding and then low temperature glow-discharge nitriding treatment, or to grinding, nitriding and subsequently coating with collagen-I. Nitrided samples, even if only ground, show a higher corrosion resistance in PBS solution, in comparison with ground and polished AISI 316L. Biocompatibility was evaluated in vitro by incubating the samples with either peripheral blood mononuclear cells (PBMC) or human umbilical vein endothelial cells (HUVEC), tested separately or in co-culture. HUVEC-PBMC co-culture and co-incubation of HUVEC with PBMC culture medium, after the previous incubation of PBMC with metallic samples, allowed to determine whether the incubation of PBMC with the different samples might affect HUVEC behaviour. Many biological parameters were considered: cell proliferation, release of cytokines, matrix metalloproteinases (MMPs) and sICAM-1, gelatinolytic activity of MMPs, and ICAM-1 protein expression. Nitriding treatment, with or without collagen coating of the samples, is able to ameliorate some of the biological parameters taken into account. The obtained results point out that biocompatibility may be successfully tested in vitro, using cultures of normal human cells, as blood and endothelial cells, but more than one cell line should be used, separately or in co-culture, and different parameters should be determined, in particular those correlated with inflammatory phenomena. - Highlights: • Nitriding improves corrosion resistance and biocompatibility of ground AISI 316L. • The metallic samples differently affect different human cell cultures. • PBMC and HUVEC are a suitable model to test in vitro biocompatibility. • Co-cultures show that HUVEC are affected by pre-incubation of PBMC with the samples. • Inflammation parameters must be taken into account for assessing biocompatibility.

  6. Cultures and co-cultures of human blood mononuclear cells and endothelial cells for the biocompatibility assessment of surface modified AISI 316L austenitic stainless steel

    International Nuclear Information System (INIS)

    Stio, Maria; Martinesi, Maria; Treves, Cristina; Borgioli, Francesca

    2016-01-01

    Samples of AISI 316L austenitic stainless steel were subjected either to grinding and polishing procedure, or to grinding and then low temperature glow-discharge nitriding treatment, or to grinding, nitriding and subsequently coating with collagen-I. Nitrided samples, even if only ground, show a higher corrosion resistance in PBS solution, in comparison with ground and polished AISI 316L. Biocompatibility was evaluated in vitro by incubating the samples with either peripheral blood mononuclear cells (PBMC) or human umbilical vein endothelial cells (HUVEC), tested separately or in co-culture. HUVEC-PBMC co-culture and co-incubation of HUVEC with PBMC culture medium, after the previous incubation of PBMC with metallic samples, allowed to determine whether the incubation of PBMC with the different samples might affect HUVEC behaviour. Many biological parameters were considered: cell proliferation, release of cytokines, matrix metalloproteinases (MMPs) and sICAM-1, gelatinolytic activity of MMPs, and ICAM-1 protein expression. Nitriding treatment, with or without collagen coating of the samples, is able to ameliorate some of the biological parameters taken into account. The obtained results point out that biocompatibility may be successfully tested in vitro, using cultures of normal human cells, as blood and endothelial cells, but more than one cell line should be used, separately or in co-culture, and different parameters should be determined, in particular those correlated with inflammatory phenomena. - Highlights: • Nitriding improves corrosion resistance and biocompatibility of ground AISI 316L. • The metallic samples differently affect different human cell cultures. • PBMC and HUVEC are a suitable model to test in vitro biocompatibility. • Co-cultures show that HUVEC are affected by pre-incubation of PBMC with the samples. • Inflammation parameters must be taken into account for assessing biocompatibility.

  7. Effects of Cr2N Precipitation on the Antibacterial Properties of AISI 430 Stainless Steel

    Directory of Open Access Journals (Sweden)

    Je-Kang Du

    2016-03-01

    Full Text Available Based on their mechanical properties and good corrosion resistance, some commercial Ni-Cr stainless steels have been widely applied as biomaterials, including the austenitic 304 stainless steel, the austenitic 316 stainless steel, the duplex 2205 stainless steel, and the ferritic 430 stainless steel. In order to reduce the occurrence of infections resulting from biomaterial implants, instruments, and medical devices, Cu2+ and Ag2+ ions have been added onto biomaterials for increasing the antibacterial properties, but they are known to damage biofilm. The occurrence of nanoparticles can also improve the antibacterial properties of biomaterials through various methods. In this study, we used Escherichia coli and analyzed the microstructures of American Iron and Steel Institute (AISI 430 stainless steel with a 0.18 mass % N alloy element. During a lower temperature aging, the microstructure of the as-quenched specimen is essentially a ferrite and martensite duplex matrix with some Cr2N precipitates formed. Additionally, the antibacterial properties of the alloy for E. coli ranged from 3% to 60%, consistent with the presence of Cr2N precipitates. When aged at a lower temperature, which resulted in nano-Cr2N precipitation, the specimen possessed the highest antibacterial activity.

  8. Comparative study of AISI M3:2 high speed steel produced through different techniques of manufacturing

    International Nuclear Information System (INIS)

    Araujo Filho, Oscar Olimpio de

    2006-01-01

    In this work AISI M3:2 high speed steels obtained through different techniques of manufacturing, submitted to the same heat treatment procedure were evaluated by measuring their mechanical properties of transverse rupture strength and hardness. Sinter 23 obtained by hot isostatic pressing (HIP), VWM3C obtained by the conventional route and a M3:2 high speed steel obtained by cold compaction of water atomized powders and vacuum sintered with and without the addition of a small quantity of carbon were evaluated after the same heat treatment procedure. The vacuum sintered M3:2 high speed steel can be an alternative to the more expensive high speed steel produced by hot isostatic pressing and with similar properties presented by the conventional one. The characterization of the vacuum sintered M3:2 high speed steel was performed by measuring the densities of the green compacts and after the sintering cycle. The sintering produced an acceptable microstructure and densities near to the theoretical. The transverse rupture strength was evaluated by means of three point bending tests and the hardness by means of Rockwell C and Vickers tests. The technique of scanning electronic microscopy (SEM) was used to evaluate the microstructure and to establish a relation with the property of transverse rupture strength. The structure was determined by means of X-ray diffraction (XRD) patterns and the retained austenite was detected to all the conditions of heat treatment. The main contribution of this work is to establish a relation between the microstructure and the mechanical property of transverse rupture strength and to evaluate the AISI M3:2 vacuum sintered high speed steel as an alternative to the similar commercial high speed steels. (author)

  9. Growth kinetics of boride coatings formed at the surface AISI M2 during dehydrated paste pack boriding

    Energy Technology Data Exchange (ETDEWEB)

    Doñu Ruiz, M.A., E-mail: mdonur0800@alumno.ipn.mx [Universidad Politécnica del Valle de México UPVM, Grupo Ciencia e Ingeniería de Materiales, Av. Mexiquense S/N Esquina Av. Universidad Politécnica, Col Villa Esmeralda, 54910 Tultitlan (Mexico); López Perrusquia, N.; Sánchez Huerta, D. [Universidad Politécnica del Valle de México UPVM, Grupo Ciencia e Ingeniería de Materiales, Av. Mexiquense S/N Esquina Av. Universidad Politécnica, Col Villa Esmeralda, 54910 Tultitlan (Mexico); Torres San Miguel, C.R.; Urriolagoitia Calderón, G.M. [Instituto Politécnico Nacional, SEPI-ESIME, Unidad Profesional Adolfo López Mateos Zacatenco, Edificio 5, 2do. Piso, Col. Lindavista, CP 07738 México, D.F. (Mexico); Cerillo Moreno, E.A. [Universidad Politécnica del Valle de México UPVM, Grupo Ciencia e Ingeniería de Materiales, Av. Mexiquense S/N Esquina Av. Universidad Politécnica, Col Villa Esmeralda, 54910 Tultitlan (Mexico); Cortes Suarez, J.V. [Univerisdad Autónoma Metropolitana Unidad Azcapotzalco, Av. San Pablo 180 Azcapotzalco 02200, Área de Ciencia de los Materiales, México, D.F. (Mexico)

    2015-12-01

    The growth kinetics of the boride coatings (FeB and Fe{sub 2}B) at the surface of AISI M2 high speed steels were studied in this work. Boriding thermochemical treatment was carried out by dehydrated paste pack at three different temperatures 1173, 1223, and 1273 K and four exposure times 1, 3, 5, and 7 h, respectively. The presence of FeB and Fe{sub 2}B phases was identified by scanning electron microscopy with energy dispersive spectroscopy (SEM-EDS) and X-ray diffraction method. In order to obtain the boron diffusion coefficients at the FeB/Fe{sub 2}B boride coatings, a mathematical model based on the mass balance at the growing interfaces was proposed under certain assumptions. Likewise the parabolic growth constants and the boride incubation time were established as a function of the parameters η (T) and ε (T). The activation energy values estimated for the FeB and Fe{sub 2}B layers were 233.42 and 211.89 kJ mol{sup −1} respectively. A good agreement was obtained between the simulated values of boride layer thicknesses and the experimental results. Finally, empirical relationships of boride coating thickness as a function of boriding temperature and time are presented. - Highlights: • Formed boride coatings at the surface of AISI M2 high speed steels by new process dehydrated paste pack boriding. • The model was based on the mass balance equation at the FeB/Fe{sub 2}B and Fe{sub 2}B/Fe interfaces by considering the boride incubation time. • A good agreement was obtained between the simulated values of boride layers coatings and the experimental results.

  10. Contact stress by the method of finite elements of the steel AISI 1045 hardened by roller; Tensiones de contacto por el metodo de elementos finitos del acero AISI 1045 endurecido por rodillo

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez-columbie, T.; Rodriguez-Gonzalez, I.; Alcantara-Borges, D.; Fernandez-Guilarte, E.

    2012-11-01

    In this paper, the tense-deformational behavior is analyzed by means of simulation using the finite element method for AISI 1045 cold rolled deformed steel. ANYSYS V.10 software was used in this study. Revolution number, compressive strength and tool feed rate were the variables considered in the deformation process. They allowed determining the contact stress of the deformed material. The material used was 30 mm diameter and 100 mm length. Samples of 30 mm diameter and 3 mm thickness were prepared for the optical microscopic observation, which were compared to the results obtained from the simulation. The tensile status of the deformed samples was evaluated as from the reduction of the average size of the grains as per the strength applied. This study intends to show that the cold hardening method is a surface hardening option. (Author)

  11. Microstructure and Hardness of High Temperature Gas Nitrided AISI 420 Martensitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Ibrahim Nor Nurulhuda Md.

    2014-07-01

    Full Text Available This study examined the microstructure and hardness of as-received and nitrided AISI 420 martensitic stainless steels. High temperature gas nitriding was employed to treat the steels at 1200°C for one hour and four hours using nitrogen gas, followed by furnace cooled. Chromium nitride and iron nitride were formed and concentrated at the outmost surface area of the steels since this region contained the highest concentration of nitrogen. The grain size enlarged at the interior region of the nitrided steels due to nitriding at temperature above the recrystallization temperature of the steel and followed by slow cooling. The nitrided steels produced higher surface hardness compared to as-received steel due to the presence of nitrogen and the precipitation of nitrides. Harder steel was produced when nitriding at four hours compared to one hour since more nitrogen permeated into the steel.

  12. Effect of geometry on the surface characteristics of steel components AISI 4140 nitrited by DC-pulsed plasma

    International Nuclear Information System (INIS)

    Calahonra, C; De Las Heras, E; De La Serena, F; Corengia, P; Ybarra, G; Svoboda, H

    2004-01-01

    Steel AISI 4140 pieces containing cylindrical pinholes with different diameters and depths were nitrited by plasma, in an atmosphere of 25% N 2 + 75% H 2 under a DC-pulsed glow discharge for 15 h. The samples were nitrited to study the influence of the sizes of the pinholes on the uniformity of the compound layer, on the depth of the zone of diffusion and on the surface and subsurface micro-hardness. The results showed that nitriding pieces with pinholes introduces variations in the electric parameters and modifies the uniformity of the coat of compounds formed, altering the mechanical properties of the surface and subsurface (CW)

  13. Oxidación en vapor de agua del acero inoxidable aisi 317 a 700 y 750ºc

    OpenAIRE

    MARULANDA AREVALO, JOSE LUDDEY; REMOLINA MILLAN, ADULJAY; BARON, JAIRO ALBERO

    2013-01-01

    Se realizó la oxidación del acero inoxidable austenítico AISI SAE 317, a temperaturas de 700 y 750ºC, en un ambiente con 100% vapor de agua, para evaluar su comportamiento a la corrosión. Se realizaron curvas de ganancia de masa y las películas de óxidos se analizaron por medio de Microscopia Electrónica de Barrido (SEM) y difracción de rayos X (DRX), para observar cómo se forman las capas de óxidos y discutir el posible mecanismo de oxidación en vapor de agua. Se encontró que el mecanismo de...

  14. OXIDACIÓN EN VAPOR DE AGUA DEL ACERO INOXIDABLE AISI 317 A 700 Y 750ºC

    OpenAIRE

    José Luddey Marulanda Arevalo; Aduljay Remolina Millan; Jairo Alberto Barón

    2013-01-01

    Se realizó la oxidación del acero inoxidable austenítico AISI SAE 317, a temperaturas de 700 y 750ºC, en un ambiente con 100% vapor de agua, para evaluar su comportamiento a la corrosión. Se realizaron curvas de ganancia de masa y las películas de óxidos se analizaron por medio de Microscopia Electrónica de Barrido (SEM) y difracción de rayos X (DRX), para observar cómo se forman las capas de óxidos y discutir el posible mecanismo de oxidación en vapor de agua. Se encontró que el mecanismo de...

  15. Influencia de la atmósfera de sinterización en las propiedades mecánicas de los aceros P/M AISI 430L

    Directory of Open Access Journals (Sweden)

    Iglesias, F. Javier

    2014-03-01

    Full Text Available It has studied the stainless steel powder metallurgy AISI 430L. It has compared the sintering in two different atmospheres; in vacuum, and in an atmosphere containing nitrogen. It has developed a heat treatment with the aim of improving the mechanical properties. This has been done through microstructural modification of complex nitrides of iron and chromium precipitates during the phase of sintering. Physical properties have been evaluated and are been performing a microstructural analysis for microstructure related to the increase in mechanical properties.Se ha estudiado el acero inoxidable pulvimetalúrgico AISI 430L, comparando la sinterización en dos atmósferas diferentes; en vacío, y en una atmósfera que contiene nitrógeno. Se ha desarrollado un tratamiento térmico con objeto de incrementar las propiedades mecánicas, mediante la modificación microestructural de los nitruros complejos de hierro y cromo precipitados durante la etapa de sinterización. Se han evaluado las propiedades físicas y a la vez se ha realizado un análisis microestructural con el fin de relacionar la microestructura con el incremento en las propiedades mecánicas.

  16. Effect of Built-Up Edge Formation during Stable State of Wear in AISI 304 Stainless Steel on Machining Performance and Surface Integrity of the Machined Part.

    Science.gov (United States)

    Ahmed, Yassmin Seid; Fox-Rabinovich, German; Paiva, Jose Mario; Wagg, Terry; Veldhuis, Stephen Clarence

    2017-10-25

    During machining of stainless steels at low cutting -speeds, workpiece material tends to adhere to the cutting tool at the tool-chip interface, forming built-up edge (BUE). BUE has a great importance in machining processes; it can significantly modify the phenomenon in the cutting zone, directly affecting the workpiece surface integrity, cutting tool forces, and chip formation. The American Iron and Steel Institute (AISI) 304 stainless steel has a high tendency to form an unstable BUE, leading to deterioration of the surface quality. Therefore, it is necessary to understand the nature of the surface integrity induced during machining operations. Although many reports have been published on the effect of tool wear during machining of AISI 304 stainless steel on surface integrity, studies on the influence of the BUE phenomenon in the stable state of wear have not been investigated so far. The main goal of the present work is to investigate the close link between the BUE formation, surface integrity and cutting forces in the stable sate of wear for uncoated cutting tool during the cutting tests of AISI 304 stainless steel. The cutting parameters were chosen to induce BUE formation during machining. X-ray diffraction (XRD) method was used for measuring superficial residual stresses of the machined surface through the stable state of wear in the cutting and feed directions. In addition, surface roughness of the machined surface was investigated using the Alicona microscope and Scanning Electron Microscopy (SEM) was used to reveal the surface distortions created during the cutting process, combined with chip undersurface analyses. The investigated BUE formation during the stable state of wear showed that the BUE can cause a significant improvement in the surface integrity and cutting forces. Moreover, it can be used to compensate for tool wear through changing the tool geometry, leading to the protection of the cutting tool from wear.

  17. Corrosion fatigue behaviour of ion nitrided AISI 4140 steel

    Energy Technology Data Exchange (ETDEWEB)

    Genel, K. [Sakarya Univ., Adapazari (Turkey). Mech. Eng. Dept.; Demirkol, M.; Guelmez, T. [Faculty of Mechanical Engineering, Istanbul Technical University, Guemuessuyu, 80191, Istanbul (Turkey)

    2000-08-31

    Machine components suffer from corrosion degradation of fatigue characteristics and improvement can be attained by the application of a nitriding treatment, particularly to low alloy steels. In the present study, the effect of ion nitriding on corrosion fatigue performance of AISI 4140 steel has been investigated by conducting a series of rotary bending corrosion fatigue tests at 95 Hz, in 3% NaCl aqueous solution. Hourglass shaped, 4 mm diameter fatigue specimens were ion nitrided at 748 K for 1, 3, 8 and 16 h prior to the tests. It was observed that distinct fatigue limit behaviour of ion nitrided steel in air completely disappeared in corrosive environment besides severe degradation in fatigue characteristics. An improvement reaching to 60% in corrosion fatigue strength can be attained by successive ion nitriding practice based on a fatigue life of 10{sup 7} cycles. An attempt was made to establish an empirical relationship between corrosion fatigue strength and relative case depth, which considers the size of the ion nitrided specimen. It was also determined that a power relationship holds between corrosion fatigue strength and fatigue life of ion nitrided steel. The presence of white layer has resulted in additional improvement in corrosion fatigue resistance, and it was observed that corrosion fatigue cracks were initiated dominantly under the white layer by pit formation mechanism. (orig.)

  18. Corrosion fatigue behaviour of ion nitrided AISI 4140 steel

    International Nuclear Information System (INIS)

    Genel, K.

    2000-01-01

    Machine components suffer from corrosion degradation of fatigue characteristics and improvement can be attained by the application of a nitriding treatment, particularly to low alloy steels. In the present study, the effect of ion nitriding on corrosion fatigue performance of AISI 4140 steel has been investigated by conducting a series of rotary bending corrosion fatigue tests at 95 Hz, in 3% NaCl aqueous solution. Hourglass shaped, 4 mm diameter fatigue specimens were ion nitrided at 748 K for 1, 3, 8 and 16 h prior to the tests. It was observed that distinct fatigue limit behaviour of ion nitrided steel in air completely disappeared in corrosive environment besides severe degradation in fatigue characteristics. An improvement reaching to 60% in corrosion fatigue strength can be attained by successive ion nitriding practice based on a fatigue life of 10 7 cycles. An attempt was made to establish an empirical relationship between corrosion fatigue strength and relative case depth, which considers the size of the ion nitrided specimen. It was also determined that a power relationship holds between corrosion fatigue strength and fatigue life of ion nitrided steel. The presence of white layer has resulted in additional improvement in corrosion fatigue resistance, and it was observed that corrosion fatigue cracks were initiated dominantly under the white layer by pit formation mechanism. (orig.)

  19. The Role of Diffusion Media in Nitriding Process on Surface Layers Characteristics of AISI 4140 with and without Hard Chrome Coatings

    Directory of Open Access Journals (Sweden)

    K.A. Widi

    2016-09-01

    Full Text Available The surface layer characteristics of the AISI 4140 tool steel treated by nitriding gas before and after hard chrome plating utilizing pure nitrogen diffusion media (fluidized bed reactor and the without gas (muffle reactor has been studied experimentally. The result shows that nitriding substrate with hard chrome layers has nitrogen atoms concentration almost twice greater than that without hard chrome layers. After being given a hard chrome plating, nitriding on AISI 4140 steel generally has a nitrogen concentration of up to 4 times more than the substrate without hard chrome coating. Almost the entire specimen showed the highest concentration of N atoms in the area below the surface (hardening depth of 200 to 450 µm. N atoms diffusion depth profile has a correlation with hardening depth profile, especially on the specimens layered with hard chromium. The substrate without hard chrome plating tends to have higher surface hardness than the sub-surface. The results show that the effectiveness and efficiency of the gas nitriding diffusion process can be produced without the use of gas in the muffle reactor but the specimens must be hard chromium coated first. This phenomenon can be explained by the role of the passive layer formation that works as a barrier to keeps the spreading of N atoms concentrated in sub-surface areas.

  20. Feed rate affecting surface roughness and tool wear in dry hard turning of AISI 4140 steel automotive parts using TiN+AlCrN coated inserts

    Science.gov (United States)

    Paengchit, Phacharadit; Saikaew, Charnnarong

    2018-02-01

    This work aims to investigate the effects of feed rate on surface roughness (Ra) and tool wear (VB) and to obtain the optimal operating condition of the feed rate in dry hard turning of AISI 4140 chromium molybdenum steel for automotive industry applications using TiN+AlCrN coated inserts. AISI 4140 steel bars were employed in order to carry out the dry hard turning experiments by varying the feed rates of 0.06, 0.08 and 0.1 mm/rev based on experimental design technique that can be analyzed by analysis of variance (ANOVA). In addition, the cutting tool inserts were examined after machining experiments by SEM to evaluate the effect of turning operations on tool wear. The results showed that averages Ra and VB were significantly affected by the feed rate at the level of significance of 0.05. Averages Ra and VB values at the feed rate of 0.06 mm/rev were lowest compared to average values at the feed rates of 0.08 and 0.1 mm/rev, based on the main effect plot.

  1. Electrochemical behaviour of iron and AISI 304 stainless steel in simulated acid rain solution

    Energy Technology Data Exchange (ETDEWEB)

    Pilic, Zora; Martinovic, Ivana [Mostar Univ. (Bosnia and Herzegovina). Dept. of Chemistry

    2016-10-15

    The growth mechanism and properties of the oxide films on iron and AISI 304 stainless steel were studied in simulated acid rain (pH 4.5) by means of electrochemical techniques and atomic absorption spectrometry. The layer-pore resistance model was applied to explain a potentiodynamic formation of surface oxides. It was found that the growth of the oxide film on iron takes place by the low-field migration mechanism, while that on the stainless steel takes place by the high-field mechanism. Kinetic parameters were determined. Impedance measurements revealed that Fe surface film has no protective properties at the open circuit potential, while the resistance of stainless steel oxide film is very high. The concentration of the metallic ions released into solution and measured by atomic absorption spectroscopy was in accordance with the results obtained from the electrochemical techniques.

  2. Studies on the influence of metallurgical variables on the stress corrosion behavior of AISI 304 stainless steel in sodium chloride solution using the fracture mechanics approach

    International Nuclear Information System (INIS)

    Khatak, H.S.; Gnanamoorthy, J.B.; Rodriguez, P.

    1996-01-01

    Stress corrosion data on a nuclear grade AISI type 304 stainless steel in a boiling solution of 5M NaCl + 0.15M Na 2 SO 4 + 3 mL/L HCl (bp 381 K) for various metallurgical conditions of the steel are presented in this article. The metallurgical conditions used are solution annealing, sensitization, 10 pct cold work, 20 pct cold work, solution annealing + sensitization, 10 pct cold work + sensitization, and 20 pct cold work + sensitization. The fracture mechanics approach has been used to obtain quantitative data on the stress corrosion crack growth rates. The stress intensity factor, K I , and J integral, J I , have been used as evaluation parameters. The crack growth rates have been measured using compact tension type samples under both increasing and decreasing stress intensity factors. A crack growth rate of 5 x 10 -11 m/s was chosen for the determination of threshold parameters. Results of the optical microscopic and fractographic examinations are presented. Acoustic signals were recorded during crack growth. Data generated from acoustic emissions, activation energy measurements, and fractographic features indicate hydrogen embrittlement as the possible mechanism of cracking

  3. Microstructure evolution and texture development in a friction stir-processed AISI D2 tool steel

    Science.gov (United States)

    Yasavol, N.; Abdollah-zadeh, A.; Vieira, M. T.; Jafarian, H. R.

    2014-02-01

    Crystallographic texture developments during friction stir processing (FSP) of AISI D2 tool were studied with respect to grain sizes in different tool rotation rates. Comparison of the grain sizes in various rotation rates confirmed that grain refinement occurred progressively in higher rotation rates by severe plastic deformation. It was found that the predominant mechanism during FSP should be dynamic recovery (DRV) happened concurrently with continuous dynamic recrystallization (CDRX) caused by particle-stimulated nucleation (PSN). The developed shear texture relates to the ideal shear textures of D1 and D2 in bcc metals. The prevalence of highly dense arrangement of close-packed planes of bcc and the lowest Taylor factor showed the lowest compressive residual stress which is responsible for better mechanical properties compared with the grain-precipitate refinement.

  4. ANALYSIS OF CUTTING FORCE AND CHIP MORPHOLOGY DURING HARD TURNING OF AISI D2 STEEL

    Directory of Open Access Journals (Sweden)

    X. M. ANTHONY

    2015-03-01

    Full Text Available In this research work AISI D2 tool steel at a hardness of 55 HRC is being used for experimental investigation. Cutting speed, feed rate and depth of cut are the cutting parameters considered for the experimentation along with tool geometry namely, nose radius, clearance angle and rake angle. Three different cutting tool materials are used for experimentation namely multicoated carbide, cermet and ceramic inserts. The cutting force generated during the machining process is being measured using Kistler dynamometer and recorded for further evaluation. The chips produced during the machining process for every experimental trail is also collected for understanding the chip morphology. Based on the experimental data collected Analysis of Variance (ANOVA was conducted to understand the influence of all cutting parameters and tool geometry on cutting force.

  5. Tribo-electrochemical characterization of hafnium multilayer systems deposited on nitride/vanadium nitride AISI 4140 steel

    Science.gov (United States)

    Mora, M.; Vera, E.; Aperador, W.

    2016-02-01

    In this work is presented the synergistic behaviour among corrosion/wear (tribocorrosion) of the multilayer coatings hafnium nitride/vanadium nitride [HfN/VN]n. The multilayers were deposited on AISI 4140 steel using the technique of physical vapor deposition PVD magnetron sputtering, the tests were performed using a pin-on-disk tribometer, which has an adapted potentiostat galvanostat with three-electrode electrochemical cell. Tribocorrosive parameters such as: Friction coefficient between the coating and the counter body (100 Cr6 steel ball); Polarization resistance by means of electrochemical impedance spectroscopy technique and corrosion rate by polarization curves were determined. It was observed an increase in the polarization resistance, a decrease in the corrosion rate and a low coefficient of friction in comparison with the substrate, due to an increase on the number of bilayers.

  6. Tribo-electrochemical characterization of hafnium multilayer systems deposited on nitride/vanadium nitride AISI 4140 steel

    International Nuclear Information System (INIS)

    Mora, M; Vera, E; Aperador, W

    2016-01-01

    In this work is presented the synergistic behaviour among corrosion/wear (tribocorrosion) of the multilayer coatings hafnium nitride/vanadium nitride [HfN/VN]n. The multilayers were deposited on AISI 4140 steel using the technique of physical vapor deposition PVD magnetron sputtering, the tests were performed using a pin-on-disk tribometer, which has an adapted potentiostat galvanostat with three-electrode electrochemical cell. Tribocorrosive parameters such as: Friction coefficient between the coating and the counter body (100 Cr6 steel ball); Polarization resistance by means of electrochemical impedance spectroscopy technique and corrosion rate by polarization curves were determined. It was observed an increase in the polarization resistance, a decrease in the corrosion rate and a low coefficient of friction in comparison with the substrate, due to an increase on the number of bilayers. (paper)

  7. Characteristics of Laser Beam and Friction Stir Welded AISI 409M Ferritic Stainless Steel Joints

    Science.gov (United States)

    Lakshminarayanan, A. K.; Balasubramanian, V.

    2012-04-01

    This article presents the comparative evaluation of microstructural features and mechanical properties of friction stir welded (solid-state) and laser beam welded (high energy density fusion welding) AISI 409M grade ferritic stainless steel joints. Optical microscopy, microhardness testing, transverse tensile, and impact tests were performed. The coarse ferrite grains in the base material were changed to fine grains consisting duplex structure of ferrite and martensite due to the rapid cooling rate and high strain induced by severe plastic deformation caused by frictional stirring. On the other hand, columnar dendritic grain structure was observed in fusion zone of laser beam welded joints. Tensile testing indicates overmatching of the weld metal relative to the base metal irrespective of the welding processes used. The LBW joint exhibited superior impact toughness compared to the FSW joint.

  8. EBSD characterization of the effect of welding parameters on HAZ of AISI409

    Directory of Open Access Journals (Sweden)

    Ranjbarnodeha E.

    2012-01-01

    Full Text Available One of the main problems during the welding of ferritic stainless steels is severe grain growth in the heat affected zone (HAZ. In the present study, microstructural characteristics of tungsten inert gas (TIG welded AISI409 ferritic stainless steel were investigated. The effect of the welding parameters on grain size٫ local misorientation and low angle grain boundaries was studied. It was found that the base metal was partly in recrystallization state. Complete recrystallization followed by severe grain growth occurs after joining process due to welding heating cycle. A decrease in the number of low angle grain boundaries in HAZ was observed. Nevertheless, the welding plastic strain increases the density of local misorientation and low angle grain boundaries. This investigation shows that the final state of strain is the result of the competition between welding plastic strains and stress relieving from recrystallization but the decisive factor in determining the grain size in HAZ is heat input.

  9. Laser cladding of Colmonoy 6 powder on AISI316L austenitic stainless steel

    International Nuclear Information System (INIS)

    Zhang, H.; Shi, Y.; Kutsuna, M.; Xu, G.J.

    2010-01-01

    Stainless steels are widely used in nuclear power plant due to their good corrosion resistance, but their wear resistance is relatively low. Therefore, it is very important to improve this property by surface treatment. This paper investigates cladding Colmonoy 6 powder on AISI316L austenitic stainless steel by CO 2 laser. It is found that preheating is necessary for preventing cracking in the laser cladding procedure and 450 o C is the proper preheating temperature. The effects of laser power, traveling speed, defocusing distance, powder feed rate on the bead height, bead width, penetration depth and dilution are investigated. The friction and wear test results show that the friction coefficient of specimens with laser cladding is lower than that of specimens without laser cladding, and the wear resistance of specimens has been increased 53 times after laser cladding, which reveals that laser cladding layer plays roles on wear resistance. The microstructures of laser cladding layer are composed of Ni-rich austenitic, boride and carbide.

  10. 3DII implantation effect on corrosion properties of the AISI/SAE 1020 steel

    Energy Technology Data Exchange (ETDEWEB)

    Dulce M., H.J.; Rueda V., Alejandro [Universidad Francisco de Paula Santander, A.A. 1055, Cucuta (Colombia); Dougar-Jabon, Valeri [Universidad Industrial de Santander, A.A. 678, Bucaramanga (Colombia)

    2005-08-01

    The three dimensional ion implantation technology (3DII) is one of the methods of improving the tribological characteristics and resistance to hydrogen embrittlement processes in metals. In this report, some results concerning the resistance effect of nitrogen ion implantation to oxidation of the sample, made of AISI/SAE 1020 steel, are given. The nitrogen ions were implanted in the discharge chamber of the JUPITER reactor. Both the treated and untreated samples were tested through potential-static measurements, which permitted to determine the corrosion current, the slopes that characterise the braking level of anode and cathode reactions. The polarization resistance near the corrosion potential is calculated. The results of the study encourage to consider the nitrogen ion implantation in high voltage and low pressure discharges as one of the methods of anticorrosive protection which do not change the geometric configuration of the treated steel pieces. (copyright 2005 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  11. History dependence and consequences of the microchemical evolution of AISI 316

    International Nuclear Information System (INIS)

    Garner, F.A.; Porter, D.L.

    1982-04-01

    The onset of void swelling in AISI 316 can be correlated with the removal of the elements nickel and silicon into precipitate phases. This conclusion was reached earlier based on measurement of microscopic volumes and has now been confirmed by the use of bulk extraction and elemental analysis of precipitates formed during irradiation. It appears that the average level of nickel remaining in the alloy matrix can be used as an index to assess the degree of completion of the microchemical evolution. The dependence of nickel removal on neutron flux and fluence, irradiation temperature, applied stress and preirradiation thermal-mechanical treatment is consistent with the behavior of swelling in response to these variables. It appears that at 400 0 C the microchemical evolution is very sluggish and still in progress at 14 x 10 22 n/cm 2 (E > 0.1 MeV). This suggests that the swelling rate at low temperatures will continue to increase with fluence and will approach that measured at higher temperatures. This higher swelling rate can be realized for some temperature histories which accelerate the kinetics of phase evolution

  12. Q-switch Nd:YAG laser welding of AISI 304 stainless steel foils

    Energy Technology Data Exchange (ETDEWEB)

    P' ng, Danny [Laboratory for Lasers, MEMS and Nanotechnology, Department of Mechanical Engineering, Iowa State University, Ames, IA 50011-2161 (United States); Molian, Pal [Laboratory for Lasers, MEMS and Nanotechnology, Department of Mechanical Engineering, Iowa State University, Ames, IA 50011-2161 (United States)], E-mail: molian@iastate.edu

    2008-07-15

    Conventional fusion welding of stainless steel foils (<100 {mu}m thickness) used in computer disk, precision machinery and medical device applications suffer from excessive distortion, formation of discontinuities (pore, void and hot crack), uncontrolled melting (melt-drop through) and poor aesthetics. In this work, a 15 ns pulsed, 400 mJ Nd:YAG laser beam was utilized to overcome these barriers in seam welding of 60 {mu}m thin foil of AISI 304 stainless steel. Transmission electron microscopy was used to characterize the microstructures while hardness and tensile-shear tests were used to evaluate the strengths. Surface roughness was measured using a DekTak profilometer while porosity content was estimated using the light microscope. Results were compared against the data obtained from resistance seam welding. Laser welding, compared to resistance seam welding, required nearly three times less heat input and produced welds having 50% narrower seam, 15% less porosity, 25% stronger and improved surface aesthetics. In addition, there was no evidence of {delta}-ferrite in laser welds, supporting the absence of hot cracking unlike resistance welding.

  13. Changes of surface layer of nitrogen-implanted AISI316L stainless steel

    International Nuclear Information System (INIS)

    Budzynski, P.; Polanski, K.; Kobzev, A.P.

    2007-01-01

    The effects of nitrogen ion implantation into AISI316L stainless steel on friction, wear, and microhardness have been investigated at an energy level of 125 keV at a fluence of 1·10 17 - 1·10 18 N/cm 2 . The composition of the surface layer was investigated by RBS, XRD (GXRD), SEM and EDX. The friction coefficient and abrasive wear rate of the stainless steel were measured in the atmospheres of air, oxygen, argon, and in vacuum. As follows from the investigations, there is an increase in resistance to frictional wear in the studied samples after implantation; however, these changes are of different characters in various atmospheres. The largest decrease in wear was observed during tests in the air, and the largest reduction in the value of the friction coefficient for all implanted samples was obtained during tests in the argon atmosphere. Tribological tests revealed larger contents of nitrogen, carbon, and oxygen in the products of surface layer wear than in the surface layer itself of the sample directly after implantation

  14. Semiconducting properties of oxide and passive films formed on AISI 304 stainless steel and Alloy 600

    Directory of Open Access Journals (Sweden)

    Ferreira M. G. S.

    2002-01-01

    Full Text Available The semiconducting properties of passive films formed on AISI 304 stainless steel and Alloy 600 in borate buffer solution were studied by capacitance (Mott-Schottky approach and photocurrent measurements. Oxide films formed on 304 stainless steel in air at 350 ºC have also been studied. The results obtained show that, in all cases the electronic structure of the films is comparable to that of a p-n heterojunction in which the space charges developed at the metal-film and film-electrolyte interfaces have also to be considered. This is in accordance with analytical results showing that the oxide films are in all cases composed of an inner region rich in chromium oxide and an outer region rich in iron oxide.

  15. Dimensional characteristics of welds performed on AISI 1045 steel by means of the application of high power diode laser

    International Nuclear Information System (INIS)

    Sanchez-Castillo, A.; Pou, J.; Lusquinos, F.; Quintero, F.; Soto, R.; Boutinguiza, M.; Saavedra, M.; Perez-Amor, M.

    2004-01-01

    The named High Power diode Laser (HPDL), emits a beam of optical energy generated by diode stimulation and offers the capability of supplying levels of power up to 6 kW. The objective of this research work was to study the main welding variables and their effects on dimensional characteristics of the beads performed by means of application of this novel laser. The results obtained, show that HPDL, is an energy source able to perform welds on AISI 1045 steel plates under conduction mode, without any kind of mechanized preparation, preheating or post-weld treatment and, without filler metal application. (Author) 16 refs

  16. Ion Beam Analysis, structure and corrosion studies of nc-TiN/a-Si{sub 3}N{sub 4} nanocomposite coatings deposited by sputtering on AISI 316L

    Energy Technology Data Exchange (ETDEWEB)

    García, J. [Departamento de Ingeniería de Proyectos, CUCEI, Universidad de Guadalajara, J. Guadalupe Zuno 48, Los Belenes, Zapopan, Jal. 45101 (Mexico); Canto, C.E. [Instituto de Física, UNAM, Avenida de la Investigación S/N, Coyoacán, México, D.F. 04510 (Mexico); Flores, M. [Departamento de Ingeniería de Proyectos, CUCEI, Universidad de Guadalajara, J. Guadalupe Zuno 48, Los Belenes, Zapopan, Jal. 45101 (Mexico); Andrade, E., E-mail: andrade@fisica.unam.mx [Instituto de Física, UNAM, Avenida de la Investigación S/N, Coyoacán, México, D.F. 04510 (Mexico); Rodríguez, E.; Jiménez, O. [Departamento de Ingeniería de Proyectos, CUCEI, Universidad de Guadalajara, J. Guadalupe Zuno 48, Los Belenes, Zapopan, Jal. 45101 (Mexico); Solis, C.; Lucio, O.G. de [Instituto de Física, UNAM, Avenida de la Investigación S/N, Coyoacán, México, D.F. 04510 (Mexico); Rocha, M.F. [ESIME-Z, Instituto Politécnico Nacional, ALM Zacatenco, México, D.F. 07738 (Mexico)

    2014-07-15

    In this work, nanocomposite coatings of nc-TiN/a-Si{sub 3}N{sub 4}, were deposited on AISI 316L stainless steel substrate by a DC and RF reactive magnetron co-sputtering technique using an Ar–N{sub 2} plasma. The structure of the coatings was characterized by means of XRD (X-ray Diffraction). The substrate and coating corrosion resistance were evaluated by potentiodynamic polarization using a Ringer solution as electrolyte. Corrosion tests were conducted with the purpose to evaluate the potential of this coating to be used on biomedical alloys. IBA (Ion Beam Analysis) techniques were applied to measure the elemental composition profiles of the films and, XPS (X-ray Photoelectron Spectroscopy) were used as a complementary technique to obtain information about the compounds present in the films. The nanocomposite coatings of nc-TiN/a-Si{sub 3}N{sub 4} show crystalline (TiN) and amorphous (Si{sub 3}N{sub 4}) phases which confer a better protection against the corrosion effects compared with that of the AISI 316L.

  17. Evaluación del coeficiente de endurecimiento del acero AISI 1045 deformado por rodillo

    Directory of Open Access Journals (Sweden)

    D. Alcántara

    2011-12-01

    Full Text Available El objetivo del trabajo es determinar el comportamiento del coeficiente de endurecimiento n por la ecuación de Hollomon en muestras cilíndricas de acero AISI 1045, las cuales, después de ser deformadas, se sometieron a ensayos de tracción. Se utiliza un diseño de experimento donde se tienen en cuenta las variables número de revolución (n con 27, 54 y 110 rev/min, fuerza de compresión (P de 500, 1 500 y   2 500 N y avance (S de 0,075; 0,125 y 0,25 mm/rev. Finalmente, aplicando el método de regresión se obtuvo un coeficiente de endurecimiento, el cual se aproxima a la linealidad cuando restringimos el cálculo a rangos de deformación elevados. Este coeficiente de endurecimiento se aplica en la ecuación de Hollomon para determinar el nuevo valor de tensión de fluencia y aplicarlo para el cálculo del trabajo mínimo a realizar en un proceso de deformación en frío empleando rodillo simple.   Palabras clave: Deformación Plástica; tensión; deformación; endurecimiento.The objective of the work is to determine the behavior of the hardening coefficient n by the equation of Hollomon, in cylindrical samples of steel AISI 1045, those which, after the deformed, were subjected to traction rehearsals. He used an experiment design where are kept in mind the revolution number (n with 27, 54 and 110 rev/min, it compression forces (P of 500, 1 500 and 2 500 N and feed (S of 0.075; 0.125 and 0.25 mm/rev. Finally, applying the regression method a hardening coefficient was obtained, which approaches to the linearity when restrict the calculation to high ranges of deformation. This hardening coefficient is applied in the equation of Hollomon for determine the new value of flow tension and to apply in the calculation of the minimum work to carry out in a cold process of deformation using simple roller.   Keywords: Plastic deformation; stress; deformation; hardening.

  18. Erosion and corrosion resistance of laser cladded AISI 420 stainless steel reinforced with VC

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Zhe [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States); Yu, Ting [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States); School of Mechanical and Electrical Engineering, Nanchang University, Nanchang, Jiangxi 330031 (China); Kovacevic, Radovan, E-mail: kovacevi@smu.edu [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States)

    2017-07-15

    Highlights: • The coatings of 420 stainless steel reinforced with VC were fabricated by high power direct diode laser. • The erosion resistance of the cladded layer was increased with the increase in the VC fraction. • No obvious improvement of erosion resistance was observed when the VC fraction was above 30 wt.%. • The corrosion resistance of the cladded layer was decreased with the increase in the VC fraction. - Abstract: Metal Matrix Composites (MMC) fabricated by the laser cladding process have been widely applied as protective coatings in industries to improve the wear, erosion, and corrosion resistance of components and prolong their service life. In this study, the AISI 420/VC metal matrix composites with different weight percentage (0 wt.%–40 wt.%) of Vanadium Carbide (VC) were fabricated on a mild steel A36 by a high power direct diode laser. An induction heater was used to preheat the substrate in order to avoid cracks during the cladding process. The effect of carbide content on the microstructure, elements distribution, phases, and microhardness was investigated in detail. The erosion resistance of the coatings was tested by using the abrasive waterjet (AWJ) cutting machine. The corrosion resistance of the coatings was studied utilizing potentiodynamic polarization. The results showed that the surface roughness and crack susceptibility of the laser cladded layer were increased with the increase in VC fraction. The volume fraction of the precipitated carbides was increased with the increase in the VC content. The phases of the coating without VC consisted of martensite and austenite. New phases such as precipitated VC, V{sub 8}C{sub 7}, M{sub 7}C{sub 3}, and M{sub 23}C{sub 6} were formed when the primary VC was added. The microhardness of the clads was increased with the increase in VC. The erosion resistance of the cladded layer was improved after the introduction of VC. The erosion resistance was increased with the increase in the VC content

  19. The influence of cutting speed and feed rate in surface integrity of aisi 1045//Influencia de la velocidad de corte y la velocidad de avance en la integridad superficial del acero aisi 1045

    Directory of Open Access Journals (Sweden)

    Mario Jacas-Cabrera

    2015-09-01

    Full Text Available El objetivo de esta investigación es el estudio de la influencia de la velocidad de corte y la velocidad de avance en la integridad superficial del acero AISI-1045, sometido a un proceso de torneado. Las probetas se sometieron a un tratamiento térmico de recocidos (81 HRB. En el trabajo se empleó un diseño experimental 32, con dos variables a tres niveles experimentales, para un total de nueve experimentos, los que fueron replicados. La integridad superficial fue evaluada con la medición de la rugosidad superficial, las tensiones residuales superficiales, la medición de dureza por nano–indentación y por el análisis de la de formación terciaria. Los resultados determinaron la gran influencia de la velocidad de avance en la rugosidad superficial. La medición de las tensiones residuales mostró la influencia de las variables de corte. Del análisis microestructural se observó la existencia de dos zonas de deformación determinándose que el espesor de la zona endurecida llegó a 50 µm. Palabras claves: integridad superficial, rugosidad superficial, nano-indentación; superficie deformada____________________________________________________________________________AbstractThe aim of this research is to study the influence of cutting speed and feed rate on surface integrity of AISI-1045 subjected to a turning process. The specimens were in annealed condition (81 HRB. A 32 factorial experiment design was employed using low, medium and high levels of the two variables in study, performing 9 experiments with a replica. The surfaces were evaluated through the measurements of surface roughness, surface residual stresses, nano-indentation hardness and analyzing the deformed layer. Results corroborated the great influence of feed rate on surface roughness. The results of the residual stresses have shown the influence of cutting speed as well as feed rate in the behavior of circumferential and axial stress respectively. From the analysis of the

  20. High-performance circular sawing of AISI 1045 steel with cermet and tungsten carbide inserts

    International Nuclear Information System (INIS)

    Abrao, A. M.; Rubio, J. C. Campos; Moreira, C.; Faria, P. E.

    2014-01-01

    This work investigated the influence of cutting speed and feed rate on cutting forces, surface roughness, and slot width circular sawing of AISI 1045 steel. The effects of tool material (cermet and tungsten carbide) and geometry (chip breaker flute and pre-cutting/postcutting teeth) were also investigated. Thrust and radial forces generally tended to decrease as the cutting speed increased and tended to increase with the feed rate. The lowest values of thrust and radial forces were obtained using a tungsten carbide saw ground with precutting and post-cutting teeth. With regard to the quality of the machined wall, the lowest surface roughness was obtained by applying the highest cutting speed and lowest feed rate and employing a cermet brazed saw. Under this condition, roughness values comparable to face turning and parting off operations were obtained. The cermet brazed saw was responsible for producing the narrowest slot widths.

  1. Behavior to the fracture of an AISI 304 stainless steel sensitized in BWR reactor conditions (288 degrees Centigrade and 80 Kg/cm{sup 2}); Comportamiento a la fractura de un acero inoxidable AISI 304 sensibilizado en condiciones de reactor BWR (288 grados Centigrados y 80 Kg/cm{sup 2})

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez C, R.; Diaz S, A.; Garcia R, R.; Aguilar T, A.; Gachuz M, M.; Arganis J, C.; Merino C, J. [Instituto Nacional de Investigaciones Nucleares, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

    1999-07-01

    It is a knew fact that ductility of a lot of structural alloys can be deteriorated by the environment effect which are exposed, and that their consequent embrittlement can put in doubt the safety of their functioning; such is the case of austenitic stainless steels used in internal components of the BWR type reactors which not only is subjected to the effect combined of the aggressive environment which surround it (pressure, temperature, corrosion potential, conductivity medium, local state of efforts, etc.), but also to the action of present neutron radiation, manifesting microstructural changes which are reflected in the augmentation of its susceptibility to the intergranular cracking, phenomena generally known as IASCC ''Irradiation Assisted Stress Corrosion Cracking''. Once appeared the cracking in the material, the useful life of a component is limited by the rapidity to growth of these cracking, making necessary evaluations which can to predict its behavior, therefore the present work shows the preliminary results for determining the behavior to the fracture of an AISI 304 stainless steel sensitized, in a dynamic recirculation circuit which allows to simulate the operation conditions of a BWR reactor (288 Centigrade and 80 kg/cm{sup 2}). (Author)

  2. Characteristics and Modification of Non-metallic Inclusions in Titanium-Stabilized AISI 409 Ferritic Stainless Steel

    Science.gov (United States)

    Kruger, Dirk; Garbers-Craig, Andrie

    2017-06-01

    This study describes an investigation into the improvement of castability, final surface quality and formability of titanium-stabilized AISI 409 ferritic stainless steel on an industrial scale. Non-metallic inclusions found in this industrially produced stainless steel were first characterized using SEM-EDS analyses through the INCA-Steel software platform. Inclusions were found to consist of a MgO·Al2O3 spinel core, which acted as heterogeneous nucleation site for titanium solubility products. Plant-scale experiments were conducted to either prevent the formation of spinel, or to modify it by calcium treatment. Modification to spherical dual-phase spinel-liquid matrix inclusions was achieved with calcium addition, which eliminated submerged entry nozzle clogging for this grade. Complete modification to homogeneous liquid calcium aluminates was achieved at high levels of dissolved aluminum. A mechanism was suggested to explain the extent of modification achieved.

  3. Effect of plasma nitriding time on surface properties of hard chromium electroplated AISI 1010 steel

    Energy Technology Data Exchange (ETDEWEB)

    Kocabas, Mustafa [Yildiz Technical Univ., Istanbul (Turkey). Metallurgical and Materials Engineering Dept.; Danisman, Murat [Gedik Univ., Istanbul (Turkey). Electrical and Electronic Engineering Dept.; Cansever, Nurhan [Yildiz Technical Univ., Istanbul (Turkey); Uelker, Suekrue [Afyon Kocatepe Univ. (Turkey). Dept. of Mechanical Engineering

    2015-06-01

    Properties of steel can be enhanced by surface treatments such as coating. In some cases, further treatments such as nitriding can also be used in order to get even better results. In order to investigate the properties of nitride layer on hard Cr coated AISI 1010 steel, substrates were electroplated to form hard Cr coatings. Then hard Cr coatings were plasma nitrided at 700 C for 3 h, 5 h and 7 h and nitride phases on the coatings were investigated by X-ray diffraction analysis. The layer thickness and surface properties of nitride films were investigated by scanning electron microscopy. The hardness and adhesion properties of Cr-N phases were examined using nano indentation and Daimler-Benz Rockwell C adhesion tests. The highest measured hardness was 24.1 GPa and all the three samples exhibited poor adhesion.

  4. Effect of plasma nitriding time on surface properties of hard chromium electroplated AISI 1010 steel

    International Nuclear Information System (INIS)

    Kocabas, Mustafa; Uelker, Suekrue

    2015-01-01

    Properties of steel can be enhanced by surface treatments such as coating. In some cases, further treatments such as nitriding can also be used in order to get even better results. In order to investigate the properties of nitride layer on hard Cr coated AISI 1010 steel, substrates were electroplated to form hard Cr coatings. Then hard Cr coatings were plasma nitrided at 700 C for 3 h, 5 h and 7 h and nitride phases on the coatings were investigated by X-ray diffraction analysis. The layer thickness and surface properties of nitride films were investigated by scanning electron microscopy. The hardness and adhesion properties of Cr-N phases were examined using nano indentation and Daimler-Benz Rockwell C adhesion tests. The highest measured hardness was 24.1 GPa and all the three samples exhibited poor adhesion.

  5. Flank wear study of coating carbides and cermet inserts during the dry high speed turning of AISI 1045 steel; Estudio del desgaste del flanco de carburos recubiertos y cermet durante el torneado de alta velocidad en seco del acero AISI 1045

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez-Gonzalez, L. W.; Perez-Rodriguez, R.; Zambrano-Robledo, P.; Guerrero-Mata, M.; Dumitrescu, L.

    2011-07-01

    This work deals with the experimental study of the flank wear evolution of two coating carbide inserts and a cermet insert during the dry finishing turning of AISI 1045 steel with 400, 500 and 600 m/min cutting speeds. The results were analyzed using the variance analysis and lineal regression analysis in order to describe the relationship between the flank wear and machining time, obtaining the adjusted model equation. The investigation demonstrated a significant effect of cutting speed and machining time on the flank wear at high speed machining. The three coating layers insert showed the best performance while the two layers insert had the worst behaviour of the cutting tool wear at high cutting speeds. (Author) 19 refs.

  6. Tensile Deformation Temperature Impact on Microstructure and Mechanical Properties of AISI 316LN Austenitic Stainless Steel

    Science.gov (United States)

    Xiong, Yi; He, Tiantian; Lu, Yan; Ren, Fengzhang; Volinsky, Alex A.; Cao, Wei

    2018-03-01

    Uniaxial tensile tests were conducted on AISI 316LN austenitic stainless steel from - 40 to 300 °C at a rate of 0.5 mm/min. Microstructure and mechanical properties of the deformed steel were investigated by optical, scanning and transmission electron microscopies, x-ray diffraction, and microhardness testing. The yield strength, ultimate tensile strength, elongation, and microhardness increase with the decrease in the test temperature. The tensile fracture morphology has the dimple rupture feature after low-temperature deformations and turns to a mixture of transgranular fracture and dimple fracture after high-temperature ones. The dominating deformation microstructure evolves from dislocation tangle/slip bands to large deformation twins/slip bands with temperature decrease. The deformation-induced martensite transformation can only be realized at low temperature, and its quantity increases with the decrease in the temperature.

  7. Crack propagation behaviour in stainless steel AISI 316L at elevated temperatures under static and cyclic loading

    International Nuclear Information System (INIS)

    Lange, H.

    1991-01-01

    Experimental investigations of crack growth under creep and creep-fatigue conditions are presented. The experiments were performed with the austenitic steel AISI 316L, that will be used in fast breeder reactors. A comparison of crack propagation behaviour at temperatures of T = 550deg C and T = 700deg C in common through-thickness cracked specimens and in plates containing surface cracks is carried out by application of several fracture mechanics parameters. The quantitative description of crack initiation times and crack velocities is persued particularly. The propagation rate of one-dimensional cracks under cyclic loading conditions at T = 550deg C is also treated with fracture mechanical methods. The influence of the hold periods on crack speed is discussed. (orig.) [de

  8. Machinability baja AISI 1040 pada proses bubut dengan variasi cutting speed dan feed rate

    Directory of Open Access Journals (Sweden)

    AAIA Sri Komaladewi

    2012-11-01

    Full Text Available In order to obtain desired results of machining process (turning, parameter of process and material characteristic to be machined should be well known. This is due to different machining conditions and material yield different material machinability as well. It is needed to investigate of material machinability (AISI 1040 such as force, power and shear angle under different cutting speed (80, 160 and 240 m/min and feed rate (0.1, 0.2, and 0.3 mm/rev. The results of investigation show that; at the same cutting speed the higher feed rate the higher cutting force needed; the higher cutting speed and feed rate, the higher power needed; at feed rate 0.1 mm./rev and 0.3 mm/rev, the higher cutting speed the shear angles has a trend to incline; at feed rate 0.2 mm/rev, cutting speed from 80 to 160 m/min yield increasing of shear angle, however, from 160 to 240 m/min shear angle declines.

  9. Influence of Cryogenic Treatments on the Wear Behavior of AISI 420 Martensitic Stainless Steel

    Science.gov (United States)

    Prieto, G.; Tuckart, W. R.

    2017-11-01

    The objective of the present work is to characterize the wear behavior of a cryogenically treated low-carbon AISI 420 martensitic stainless steel, by means of ball-on-disk tribological tests. Wear tests were performed under a range of applied normal loads and in two different environments, namely a petrolatum bath and an argon atmosphere. Wear tracks were analyzed by both optical and scanning electron microscopy and Raman spectroscopy to evaluate wear volume, track geometry, surface features and the tribolayers generated after testing. This paper is an extension of the work originally reported in the VIII Iberian Conference of Tribology (Prieto and Tuckart, in: Ballest Jiménez, Rodríguez Espinosa, Serrano Saurín, Pardilla Arias, Olivares Bermúdez (eds) VIII Iberian conference of tribology, Cartagena, 2015). In this study, it has been experimentally demonstrated that cryogenically treated specimens showed a wear resistance improvement ranging from 35 to 90% compared to conventionally treated ones.

  10. Refining the microstructure of an AISI M2 tool steel by high-energy milling

    International Nuclear Information System (INIS)

    Postiglioni, R.V.; Alamino, A.E; Vurobi Junior, S.

    2009-01-01

    Samples of AISI M2 steel were produced by high-energy milling from chips of machining in Spex high energy mill, compaction and sintering of the powder obtained. The powder was analyzed by X-ray diffraction, and then compressed in discs of 8mm in diameter. The specimens have sintering at 1200 deg C for 1 hour under vacuum atmosphere, followed by annealing, quenching and tempering for 1 hour at 315 deg C and 540°C. Along with each disc, a sample of as-received steel was subjected to the same heat treatments to compare the final microstructure. After standard metallographic preparation, samples were etched with Beraha's reagent, characterized by optical microscopy, quantitative metallography, scanning electron microscopy with micro analysis and mapping by EDS, besides Vickers hardness. The steel produced by high-energy milling presented more refined carbide and better distribution in the microstructure. There was also reduction in the size of prior austenitic grains. (author)

  11. Effect of plasma arc welding variables on fusion zone grain size and hardness of AISI 321 austenitic stainless steel

    Science.gov (United States)

    Kondapalli, S. P.

    2017-12-01

    In the present work, pulsed current microplasma arc welding is carried out on AISI 321 austenitic stainless steel of 0.3 mm thickness. Peak current, Base current, Pulse rate and Pulse width are chosen as the input variables, whereas grain size and hardness are considered as output responses. Response surface method is adopted by using Box-Behnken Design, and in total 27 experiments are performed. Empirical relation between input and output response is developed using statistical software and analysis of variance (ANOVA) at 95% confidence level to check the adequacy. The main effect and interaction effect of input variables on output response are also studied.

  12. Cryogenic treatments on AISI 420 stainless steel: Microstructure and mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Prieto, G., E-mail: german.prieto@uns.edu.ar [Tribology Group, Universidad Nacional del Sur/CONICET, Av. Alem 1253, 8000 Bahía Blanca (Argentina); Ipiña, J.E. Perez [GMF UNComa/CONICET, Buenos Aires 1400, 8300 Neuquén (Argentina); Tuckart, W.R. [Tribology Group, Universidad Nacional del Sur/CONICET, Av. Alem 1253, 8000 Bahía Blanca (Argentina)

    2014-05-01

    Cryogenic treatments have been employed over the last three decades in both tool and high-alloy steels to improve wear resistance, mainly through the transformation of retained austenite and the precipitation of fine carbides. The application of these treatments to low-alloy steels and even to non-ferrous materials is becoming the subject of several investigations, due to their potentiality to reduce wear. This study was aimed at analyzing the microstructural changes and the effect of cryogenic treatments on hardness and impact toughness in martensitic AISI 420 stainless steel. X-ray diffraction (XRD) was employed for phase analysis and characterization, while carbide volume fraction, size and composition evaluation was measured by using scanning electron microscopy (SEM-EDX) and Energy Dispersive Spectrometry (EDS). Hardness was assessed with Vickers technique and the impact toughness was measured by means of Charpy's V-notch tests. Fracture surfaces were analyzed by scanning electron microscopy to evaluate the fracture micromechanisms. In this study, it has been experimentally demonstrated that cryogenic treatments favors the precipitation of small carbides, which also present a more homogeneous size distribution. It was observed that this microstructural feature is responsible for the improvement in the mechanical properties of the material.

  13. Cryogenic treatments on AISI 420 stainless steel: Microstructure and mechanical properties

    International Nuclear Information System (INIS)

    Prieto, G.; Ipiña, J.E. Perez; Tuckart, W.R.

    2014-01-01

    Cryogenic treatments have been employed over the last three decades in both tool and high-alloy steels to improve wear resistance, mainly through the transformation of retained austenite and the precipitation of fine carbides. The application of these treatments to low-alloy steels and even to non-ferrous materials is becoming the subject of several investigations, due to their potentiality to reduce wear. This study was aimed at analyzing the microstructural changes and the effect of cryogenic treatments on hardness and impact toughness in martensitic AISI 420 stainless steel. X-ray diffraction (XRD) was employed for phase analysis and characterization, while carbide volume fraction, size and composition evaluation was measured by using scanning electron microscopy (SEM-EDX) and Energy Dispersive Spectrometry (EDS). Hardness was assessed with Vickers technique and the impact toughness was measured by means of Charpy's V-notch tests. Fracture surfaces were analyzed by scanning electron microscopy to evaluate the fracture micromechanisms. In this study, it has been experimentally demonstrated that cryogenic treatments favors the precipitation of small carbides, which also present a more homogeneous size distribution. It was observed that this microstructural feature is responsible for the improvement in the mechanical properties of the material

  14. Influence of delta ferrite on corrosion susceptibility of AISI 304 austenitic stainless steel

    Directory of Open Access Journals (Sweden)

    Lawrence O. Osoba

    2016-12-01

    Full Text Available In the current study, the influence of delta (δ ferrite on the corrosion susceptibility of AISI 304 austenitic stainless steel was evaluated in 1Molar concentration of sulphuric acid (H2SO4 and 1Molar concentration of sodium chloride (NaCl. The study was performed at ambient temperature using electrochemical technique—Tafel plots to evaluate the corrosive tendencies of the austenitic stainless steel sample. The as-received (stainless steel specimen and 60% cold-worked (stainless steel specimens were isothermally annealed at 1,100°C for 2 h and 1 h, respectively, and quenched in water. The results obtained show that the heat-treated specimen and the 60% cold-worked plus heat-treated specimen exhibited higher corrosion susceptibility than the as-received specimen, which invariably contained the highest fraction of δ ferrite particles. The finding shows that the presence of δ ferrite, in which chromium (Cr, the main corrosion inhibitor segregates, does not degrade and or reduces the resistance to aqueous corrosion of the austenitic stainless steel material.

  15. Microstructural characterization of the HAZ of the AISI 439 with different heat input

    International Nuclear Information System (INIS)

    Silva, Lorena de Azevedo; Lima, Luciana Iglesias Lourenco; Campos, Wagner Reis da Costa

    2007-01-01

    Ferritic stainless steels have certain useful corrosion properties, such as resistance to chloride, corrosion in oxidizing aqueous media, oxidation at high temperatures, etc. It is suitable for the aqueous chloride environments, heat transfer applications, condenser tubing for fresh water power plants, industrial buildings, and recently, the ferritic stainless steels have also received attention owing to its superior performance under irradiation. Sometimes in these applications the use of welding processes is necessary. The object of the present work was to research the relationship between microstructure and microhardness in the heat affect zone (HAZ) of the AISI 439, for two different heat input. The base metal shows a random distribution of the precipitates. The HAZ size, grain size, and the amount of precipitates had increased to the bigger heat input weld. The precipitation occurred in bigger amount in the sample with greater heat input, had increased the microhardness. It was observed that the grain size is related with heat input, and that the microhardness is more strong related with other feature, as carbides and nitrites precipitation. (author)

  16. Rapid Tempering of Martensitic Stainless Steel AISI420: Microstructure, Mechanical and Corrosion Properties

    Science.gov (United States)

    Abbasi-Khazaei, Bijan; Mollaahmadi, Akbar

    2017-04-01

    In this research, the effect of rapid tempering on the microstructure, mechanical properties and corrosion resistance of AISI 420 martensitic stainless steel has been investigated. At first, all test specimens were austenitized at 1050 °C for 1 h and tempered at 200 °C for 1 h. Then, the samples were rapidly reheated by a salt bath furnace in a temperature range from 300 to 1050 °C for 2 min and cooled in air. The tensile tests, impact, hardness and electrochemical corrosion were carried out on the reheated samples. Scanning electron microscopy was used to study the microstructure and fracture surface. To investigate carbides, transmission electron microscopy and also scanning electron microscopy were used. X-ray diffraction was used for determination of the retained austenite. The results showed that the minimum properties such as the tensile strength, impact energy, hardness and corrosion resistance were obtained at reheating temperature of 700 °C. Semi-continuous carbides in the grain boundaries were seen in this temperature. Secondary hardening phenomenon was occurred at reheating temperature of 500 °C.

  17. CRYOGENIC AND STRESS RELIEF THERMAL TREATMENTS IN AN AISI D2 STEEL

    Directory of Open Access Journals (Sweden)

    Paula Fernanda da Silva Farina

    2012-06-01

    Full Text Available The effects of cryogenic treatments on an AISI D2 cold work tool steel using X-ray diffraction from syncronton radiation are studied. The aim of this work is to verify the effects of: i time at cryogenic temperatures (3, 10 and 30 hours; ii cryogenic temperatures (–80°C and –196°C; iii stress relief heat treatment (130°C before cryogenic treatments; iv effect of double tempering at 520°C for 2 hours each time, after cryogenic treatment at –196°C for 30 hours, with and without previous stress relief. X-ray diffraction experiments were conducted at the line D10B-XPD of the Laboratório Nacional de Luz Síncrotron and the experimental results were treated using Rietveld refining, with TOPAS Academic in conjunction with cards from the ICCD-PDF 2006 database for austenite, martensite and carbides M7C3and M2C. Tempered samples were characterized using SEM and SEM-FEG. Volume fraction of retained austenite and carbides, as well as changes in the crystal lattices of martensite and austenite are obtained from the X-ray experiments.

  18. Cutting Temperature Investigation of AISI H13 in High Speed End Milling

    Directory of Open Access Journals (Sweden)

    Muhammad Riza

    2016-10-01

    Full Text Available Heat produced at the tool-chip interface during high speed milling operations have been known as a significant factor that affect to tool life and workpiece geometry or properties. This paper aims to investigate cutting temperature behaviours of AISI H13 (48 HRC under high speed machining circumstances during pocketing. The experiments were conducted on CNC vertical machining centre by using PVD coated carbide insert. Milling processes were done at cutting speeds 150, 200 and 250 m/min and feed rate were 0.05, 0.1 and 0.15 mm/tooth. Depths of cut applied were 0.1, 0.15 and 0.2 mm. Tool path method applied in this experiment was contour in. Results presented in this paper indicate that by increasing cutting speed the cutting temperature is lower than low cutting speed. However, by decreasing feed rate leads to cutting temperature low. Cutting temperature phenomena at the corner of pocket milling were also investigated. The phenomena showed that cutting temperature tends to decrease a moment when cutter comes to the corner of pocket and turning point of tool path and increase extremely a moment before leaving the corner and turning point.

  19. Formation of microstructural features in hot-dip aluminized AISI 321 stainless steel

    Science.gov (United States)

    Huilgol, Prashant; Rajendra Udupa, K.; Udaya Bhat, K.

    2018-02-01

    Hot-dip aluminizing (HDA) is a proven surface coating technique for improving the oxidation and corrosion resistance of ferrous substrates. Although extensive studies on the HDA of plain carbon steels have been reported, studies on the HDA of stainless steels are limited. Because of the technological importance of stainless steels in high-temperature applications, studies of their microstructural development during HDA are needed. In the present investigation, the HDA of AISI 321 stainless steel was carried out in a pure Al bath. The microstructural features of the coating were studied using scanning electron microscopy and transmission electron microscopy. These studies revealed that the coating consists of two regions: an Al top coat and an aluminide layer at the interface between the steel and Al. The Al top coat was found to consist of intermetallic phases such as Al7Cr and Al3Fe dispersed in an Al matrix. Twinning was observed in both the Al7Cr and the Al3Fe phases. Furthermore, the aluminide layer comprised a mixture of nanocrystalline Fe2Al5, Al7Cr, and Al. Details of the microstructural features are presented, and their formation mechanisms are discussed.

  20. COMPARATIVE PERFORMANCE OF COATED AND UNCOATED INSERTS DURING INTERMITTENT CUT MILLING OF AISI 4340 STEEL

    Directory of Open Access Journals (Sweden)

    SARAVANAN L.

    2015-05-01

    Full Text Available Machining behaviour of TiN coated and uncoated cemented carbide tools were studied during intermittent milling operation of AISI 4340 steel. Series of orthogonal intermittent milling tests were performed subsequently to investigate the role of the selected tools and cutting parameters. Three cutting parameters namely cutting speed, feed and depth of cut with three different levels and two types of cutting tools (coated and uncoated were considered for conducting the experimental trials. Intermittent face milling was employed to study the wear behaviour of the tools and the resulting surface roughness. The cyclic load induced during the entry and exit of the tool, leads to unstable temperature at cutting zone. This unstable temperature affects the tool life badly during intermittent milling. Tool wear increases considerably with an increase in frequency of the interruption. The experimental results indicated that the coated tool out performed uncoated tool in terms of tool life and surface finish. The other interesting observation was the uncoated tool performed better than coated tool at moderate cutting parameters. Results also indicated that the fracture and chipping were the dominant tool failure modes in uncoated tool. The chipping of uncoated tool causes the surface quality to deteriorate. TiN coating ensures the toughness of the cutting tool, which leads to good surface quality during the machining process. A detailed analysis of tool wear and surface roughness was done and the results are employed to create a linear regression model. This model established the relation between the cutting parameters and the response variables. ANOVA was used to identify the influential parameters which affect the tool wear and surface roughness.