Single phase and two phase erosion corrosion in broilers of gas-cooled reactors

Energy Technology Data Exchange (ETDEWEB)

Harrison, G S; Fountain, M J [Operational Engineering Division (Northern Area), Central Electricity Generating Board, Manchester (United Kingdom)

1988-07-01

Erosion-corrosion is a phenomenon causing metal wastage in a variety of locations in water and water-steam circuits throughout the power generation industry. Erosion-corrosion can occur in a number of regions of the once-through boiler designs used in the later Magnox and AGR type of gas cooled nuclear reactor. This paper will consider two cases of erosion-corrosion damage (single and two phase) in once through boilers of gas cooled reactors and will describe the solutions that have been developed. The single phase problem is associated with erosion-corrosion damage of mild steel downstream of a boiler inlet flow control orifice. With metal loss rates of up to 1 mm/year at 150 deg. C and pH in the range 9.0-9.4 it was found that 5 {mu}g/kg oxygen was sufficient to reduce erosion-corrosion rates to less than 0.02 mm/year. A combined oxygen-ammonia-hydrazine feedwater regime was developed and validated to eliminate oxygen carryover and hence give protection from stress corrosion in the austenitic section of the AGR once through boiler whilst still providing erosion-corrosion control. Two phase erosion-corrosion tube failures have occurred in the evaporator of the mild steel once through boilers of the later Magnox reactors operating at pressures in the range 35-40 bar. Rig studies have shown that amines dosed in the feedwater can provide a significant reduction in metal loss rates and a tube lifetime assessment technique has been developed to predict potential tube failure profiles in a fully operational boiler. The solutions identified for both problems have been successfully implemented and the experience obtained following implementation including any problems or other benefits arising from the introduction of the new regimes will be presented. Methods for monitoring and evaluating the efficiency of the solutions have been developed and the results from these exercises will also be discussed. Consideration will also be given to the similarities in the metal loss

Corrosion and erosion properties of silicate and phosphate coatings on magnesium

International Nuclear Information System (INIS)

Ma, Y.; Nie, X.; Northwood, D.O.; Hu, H.

2004-01-01

Electrolytic plasma processing (EPP) is an emerging, environmentally friendly, surface engineering technique. In this study, we have utilized the EPP technique to deposit silicate and phosphate coatings on magnesium for both corrosion and erosion protection. Potentiodynamic polarization measurements were used to investigate the corrosion properties of the coated samples. A stirring device was also used for corrosion and erosion testing. Coated and uncoated samples were immersed in a 3.5 wt.% NaCl solution with SiO 2 sand in suspension and rotated at a given speed. Scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) analysis were used to study surface morphology and chemical composition of the coatings before and after corrosion-erosion testing

Erosion-corrosion resistance properties of 316L austenitic stainless steels after low-temperature liquid nitriding

Science.gov (United States)

Zhang, Xiangfeng; Wang, Jun; Fan, Hongyuan; Pan, Dong

2018-05-01

The low-temperature liquid nitriding of stainless steels can result in the formation of a surface zone of so-called expanded austenite (S-phase) by the dissolution of large amounts of nitrogen in the solid solution and formation of a precipitate-free layer supersaturated with high hardness. Erosion-corrosion measurements were performed on low-temperature nitrided and non-nitrided 316L stainless steels. The total erosion-corrosion, erosion-only, and corrosion-only wastages were measured directly. As expected, it was shown that low-temperature nitriding dramatically reduces the degree of erosion-corrosion in stainless steels, caused by the impingement of particles in a corrosive medium. The nitrided 316L stainless steels exhibited an improvement of almost 84% in the erosion-corrosion resistance compared to their non-nitrided counterparts. The erosion-only rates and synergistic levels showed a general decline after low-temperature nitriding. Low-temperature liquid nitriding can not only reduce the weight loss due to erosion but also significantly reduce the weight loss rate of interactions, so that the total loss of material decreased evidently. Therefore, 316L stainless steels displayed excellent erosion-corrosion behaviors as a consequence of their highly favorable corrosion resistances and superior wear properties.

Erosion--corrosion

International Nuclear Information System (INIS)

Vyas, B.

1978-01-01

The deterioration of materials by corrosion or erosion by itself presents a formidable problem and for this reason investigators have studied these two phenomena independently. In fact, there are very few systematic studies on E-C and the majority of references mention it only in passing. In most real systems, however, the two destructive processes take place simultaneously, hence the purpose of this review is to present the various interactions between the chemical and mechanical agents leading to accelerated degradation of the material. The papers cited in the review are those that lead to a better understanding of the process involved in the accelerated rate of material loss under E-C conditions

Study on the characteristics of the impingement erosion-corrosion for Cu-Ni Alloy sprayed coating(I)

International Nuclear Information System (INIS)

Lee, Sang Yeol; Lim, Uh Joh; Yun, Byoung Du

1998-01-01

Impingement erosion-corrosion test and electrochemical corrosion test in tap water(5000Ω-cm) and seawater(25Ω-cm). Thermal spraying coated Cu-Ni alloy on the carbon steel was carried out. The impingement erosion-corrosion behavior and electrochemical corrosion characteristics of the substrate(SS41) and Cu-Ni thermal spray coating were investigated. The erosion-corrosion control efficiency of Cu-Ni coating to substrate was also estimated quantitatively. Main results obtained are as follows : 1) Under the flow velocity of 13m/s, impingement erosion-corrosion of Cu-Ni coating is under the control of electrochemical corrosion factor rather than that of mechanical erosion. 2) The corrosion potential of Cu-Ni coating becomes more noble than that of substrate, and the current density of Cu-Ni coating under the corrosion potential is drained lowly than that of substrate. 3) The erosion-corrosion control efficiency of Cu-Ni coating to substrate is excellent in the tap water of high specific resistance solution, but it becomes dull in the seawater of low specific resistance. 4) The corrosion control efficiency of Cu-Ni coating to substrate in the seawater appears to be higher than that in the tap water

Erosion Corrosion and Protection of Recycle System with Seawater

Directory of Open Access Journals (Sweden)

Xue Jin

2016-01-01

Full Text Available In order to investigate the corrosion of recycle system with seawater in rights of power plant, the erosion behavior and mechanism of erosion corrosion in this system constructed with several corrosionresistance alloys have been studied and tested in the condition of high speed fluid with a sand particles. Both special protection technologies and results, one designed by high temperature epoxy resin powder coating and another of the associating method of anode protection together with such same coating, have been discussed as well in this case.

Overview of Corrosion, Erosion, and Synergistic Effects of Erosion and Corrosion in the WTP Pre-treatment Facility

Energy Technology Data Exchange (ETDEWEB)

Imrich, K. J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-03-27

Corrosion is an extremely complex process that is affected by numerous factors. Addition of a flowing multi-phase solution further complicates the analysis. The synergistic effects of the multiple corrosive species as well as the flow-induced synergistic effects from erosion and corrosion must be thoroughly evaluated in order to predict material degradation responses. Public domain data can help guide the analysis, but cannot reliably provide the design basis especially when the process is one-of-a-kind, designed for 40 plus years of service, and has no viable means for repair or replacement. Testing in representative simulants and environmental conditions with prototypic components will provide a stronger technical basis for design. This philosophy was exemplified by the Defense Waste Processing Facility (DWPF) at the Savannah River Site and only after 15 plus years of successful operation has it been validated. There have been “hiccups”, some identified during the cold commissioning phase and some during radioactive operations, but they were minor and overcome. In addition, the system is robust enough to tolerate most flowsheet changes and the DWPF design allows minor modifications and replacements – approaches not available with the Hanford Waste Treatment Plant (WTP) “Black Cell” design methodology. Based on the available data, the synergistic effect between erosion and corrosion is a credible – virtually certain – degradation mechanism and must be considered for the design of the WTP process systems. Testing is recommended due to the number of variables (e.g., material properties, process parameters, and component design) that can affect synergy between erosion and corrosion and because the available literature is of limited applicability for the complex process chemistries anticipated in the WTP. Applicable testing will provide a reasonable and defensible path forward for design of the WTP Black Cell and Hard-to-Reach process equipment. These

Exceptionally high cavitation erosion and corrosion resistance of a high entropy alloy.

Science.gov (United States)

Nair, R B; Arora, H S; Mukherjee, Sundeep; Singh, S; Singh, H; Grewal, H S

2018-03-01

Cavitation erosion and corrosion of structural materials are serious concerns for marine and offshore industries. Durability and performance of marine components are severely impaired due to degradation from erosion and corrosion. Utilization of advanced structural materials can play a vital role in limiting such degradation. High entropy alloys (HEAs) are a relatively new class of advanced structural materials with exceptional properties. In the present work, we report on the cavitation erosion behavior of Al 0.1 CoCrFeNi HEA in two different media: distilled water with and without 3.5wt% NaCl. For comparison, conventionally used stainless steel SS316L was also evaluated in identical test conditions. Despite lower hardness and yield strength, the HEA showed significantly longer incubation period and lower erosion-corrosion rate (nearly 1/4th) compared to SS316L steel. Enhanced erosion resistance of HEA was attributed to its high work-hardening behavior and stable passivation film on the surface. The Al 0.1 CoCrFeNi HEA showed lower corrosion current density, high pitting resistance and protection potential compared to SS316L steel. Further, HEA showed no evidence of intergranular corrosion likely due to the absence of secondary precipitates. Although, the degradation mechanisms (formation of pits and fatigue cracks) were similar for both the materials, the damage severity was found to be much higher for SS316L steel compared to HEA. Copyright © 2017 Elsevier B.V. All rights reserved.

Finite element evaluation of erosion/corrosion affected reducing elbow

International Nuclear Information System (INIS)

Basavaraju, C.

1996-01-01

Erosion/corrosion is a primary source for wall thinning or degradation of carbon steel piping systems in service. A number of piping failures in the power industry have been attributed to erosion/corrosion. Piping elbow is one of such susceptible components for erosion/corrosion because of increased flow turbulence due to its geometry. In this paper, the acceptability of a 12 in. x 8 in. reducing elbow in RHR service water pump discharge piping, which experienced significant degradation due to wall thinning in localized areas, was evaluated using finite element analysis methodology. Since the simplified methods showed very small margin and recommended replacement of the elbow, a detailed 3-D finite element model was built using shell elements and analyzed for internal pressure and moment loadings. The finite element analysis incorporated the U.T. measured wall thickness data at various spots that experienced wall thinning. The results showed that the elbow is acceptable as-is until the next fuel cycle. FEA, though cumbersome, and time consuming is a valuable analytical tool in making critical decisions with regard to component replacement of border line situation cases, eliminating some conservatism while not compromising the safety

Effect of corrosion protective coatings on compressor blades affected by different erosive exposures

International Nuclear Information System (INIS)

Happle, T.W.

1989-01-01

It was the task of this dissertation to examine and to classify the inorganically bonded aluminum coatings with regard to their suitability as a coating for compressor blades for stationary gas turbines and aerojet engines. Industrial aluminum coatings bonded inorganically were used for the tests. Comparative examinations were done with diffusion-deposited aluminum layers as well as with aluminum layers precipitated electrolytically, and with modified inorganically bonded aluminum coatings (with additional TiN protective coating). The examination program was subdivided into two main tasks: Suitability tests and examination of corrosion fatigue. The suitability tests covered corrosion examinations (with salt spray and intermittent immersion tests), electrochemically controlled corrosion assessments (pitting corrosion behavior) and erosion assessments (erosive and abrasive wear tests). Experimental material was mainly the commercial compressor blade steel X20Cr13, and sample tests were carried out with the higher-strength steel X10CrNiMoV12 2 2. For the practical examination of the erosion resistance of the aluminum coatings, it was required to develop an erosion testing method. It was designed as an erosive and abrasive wear testing method with solid-face fluidized bed. The testing method makes it possible to pre-set all relevant quantities which influence the erosive and abrasive wear. (orig./MM) [de

Radiographic evaluation of corrosion/erosion failures in pressure vessels and pipings in fertilizer industry

International Nuclear Information System (INIS)

Sinha, G.S.; Sahay, K.N.; Sundaram, K.V.; Banerji, K.C.

1977-01-01

The uses of radiography in combating the corrosion/erosion failures of pressure equipments used in the fertilizer industry are highlighted. Premature failures in fertilizer plants have proved to be very costly. One of the principal agencies responsible for such failures in process industry is corrosion/erosion. Radiography, when supplemented with other NDT-techniques, has been found to be ideal and highly useful method for on-stream inspection and evaluation of corrosion/erosion failures of pressure vessels and pipings. Three case-histories have been presented to illustrate the importance of radiography. (author)

Erosion-corrosion of structural materials of wet steam turbines

International Nuclear Information System (INIS)

Tomarov, G.V.

1989-01-01

A model of erosion-corrosion wear of elements of a wet steam zone and a condensate-feeding path of turbines is considered. It is shown that diffusion of impurities and corrosion products in pores of an oxide layer is the control mechanism under conditions of laminar flow of a media. Processes of mass transfer are controlling factors in turbulent flow

Electrochemical noise of the erosion-corrosion of copper in relation with its hydrodynamic parameters; Ruido electroquimico de la erosion-corrosion en cobre: su relacion con los parametros hidrodinamicos

Energy Technology Data Exchange (ETDEWEB)

Castaneda, I.; Romero, M.; Malo, J.M.; Uruchurtu, J.

2010-07-01

This work presents the electrochemical noise results obtained of the surface degradation on copper, due to erosion corrosion phenomena, which were a function of the hydrodynamic parameters of the system (fluid movement). A modified rotating cylinder (RC) comprising three ring electrodes under two rotating speeds (880 and 1750 rpm with a Reynolds numbers 1486 Re and 2972 Re, respectively) were used. Characteristic electrochemical noise spectra as a function of the hydrodynamic parameters were found, as well as surface attack intensities the noise signal. An increase and a more uniform attack due to particle impact was related to larger particle size and lesser erosion corrosion intensity, in the form of more localized attack over the surface, was obtained for smaller ones. Erosion corrosion attack presents characteristic electrochemical current and potential noise signals, according to the laminar or transitional turbulent regime and particle size added. (Author).

The Effect of pH on Slurry Erosion-Corrosion of Tungsten Carbide Overlays Alloyed with Ru

Science.gov (United States)

Nelwalani, Ndivhuwo B.; van der Merwe, Josias W.

2018-02-01

The aim of the study was to determine the effect of Ru additions to WC-Fe overlays when exposed to low pH slurry erosion conditions. These overlays were applied through Plasma Transferred Arc, and the original bulk Ru powder concentrations varied from 0.5 to 5 wt.%. A slurry jet impingement erosion-corrosion test rig was used to evaluate wear, and electrochemical measurements were performed to characterize the corrosion properties. The slurry mixtures contained silica sand and synthetic mine water. The pH was varied between 3 and 6.5 for the slurry erosion tests and lowered further for the corrosion characterization. Samples were examined optically and with a scanning electron microscope using energy-dispersive x-ray spectroscopy. X-ray diffraction analysis was used to determine the phases present. For the slurry erosion-corrosion results at the pH of 6.5, addition of Ru did not show a decrease in erosion-corrosion rates. However, when the pH was decreased to 3, by the addition of HCl, Ru improved the resistance. From the electrochemistry, it was also clear that Ru additions improved the corrosion resistance, but more than 1 wt.% Ru was required. At very low pH levels, the presence of Ru was not able to prevent corrosion.

Lithium-system corrosion/erosion studies for the FMIT project

Energy Technology Data Exchange (ETDEWEB)

Bazinet, G D [comp.

1983-04-01

The corrosion behavior of selected materials in a liquid lithium environment has been studied in support of system and component designs for the Fusion Materials Irradiation Test (FMIT) Facility. The liquid lithium test resources and the capabilities of several laboratories were used to study specific concerns associated with the overall objective. Testing conditions ranged from approx. 3700 hours to approx. 6500 hours of exposure to flowing lithium at temperatures from 230/sup 0/C to 270/sup 0/C and static lithium at temperatures from 200/sup 0/C to 500/sup 0/C. Principal areas of investigation included lithium corrosion/erosion effects of FMIT lithium system materials (largely Type 304 and Type 304L austenitic stainless steels) and candidate materials for major system components.

Lithium-system corrosion/erosion studies for the FMIT project

International Nuclear Information System (INIS)

Bazinet, G.D.

1983-04-01

The corrosion behavior of selected materials in a liquid lithium environment has been studied in support of system and component designs for the Fusion Materials Irradiation Test (FMIT) Facility. The liquid lithium test resources and the capabilities of several laboratories were used to study specific concerns associated with the overall objective. Testing conditions ranged from approx. 3700 hours to approx. 6500 hours of exposure to flowing lithium at temperatures from 230 0 C to 270 0 C and static lithium at temperatures from 200 0 C to 500 0 C. Principal areas of investigation included lithium corrosion/erosion effects of FMIT lithium system materials (largely Type 304 and Type 304L austenitic stainless steels) and candidate materials for major system components

Erosion corrosion in power plant piping systems - Calculation code for predicting wall thinning

International Nuclear Information System (INIS)

Kastner, W.; Erve, M.; Henzel, N.; Stellwag, B.

1990-01-01

Extensive experimental and theoretical investigations have been performed to develop a calculation code for wall thinning due to erosion corrosion in power plant piping systems. The so-called WATHEC code can be applied to single-phase water flow as well as to two-phase water/steam flow. Only input data which are available to the operator of the plant are taken into consideration. Together with a continuously updated erosion corrosion data base the calculation code forms one element of a weak point analysis for power plant piping systems which can be applied to minimize material loss due to erosion corrosion, reduce non-destructive testing and curtail monitoring programs for piping systems, recommend life-extending measures. (author). 12 refs, 17 figs

Flow accelerated corrosion and erosion-corrosion of RAFM steel in liquid breeders

International Nuclear Information System (INIS)

Kondo, Masatoshi; Muroga, Takeo; Sagara, Akio

2010-11-01

Corrosion experiments for RAFM, JLF-1 steel (Fe-9Cr-2w-0.1C) in 3types of flowing liquid breeders (i.e. Li, Pb-17Li and Flinak) were performed at the same conditions, and the compatibility was compared with each other. The weight loss of the specimens in the fluids was evaluated by the corrosion model based on mass transfer. The model can be applied to different test systems with different quantity of liquid breeders and different surface area of the systems. The flow enhanced the dissolution of element of the steel in the fluids. The mechanism of an erosion-corrosion in the liquid breeders was the peeling off of the corroded steel surface by the flow. (author)

Test installation for studying erosion-corrosion of metals for coal washing plants

Energy Technology Data Exchange (ETDEWEB)

Hoey, G. R.; Dingley, W.; Wiles, C. T.

1979-02-15

A test installation was constructed for investigating erosion-corrosion of metals by coal-water slurries. Erosion-corrosion tests of mild steel panels were conducted using slurries of alundum, quartz, washed coal and coal refuse. Wear rates were found to depend on type of abrasive, particle size and water conductivity and were reduced by cathodic protection and inhibitors. Cathodic protection of mild steel in coal slurries containing sulphate ion reduced wear by 90% and 86% for stationary and rotating panels, respectively. This study has demonstrated that the successful application of corrosion control techniques would reduce metal wastage in coal washing plants. The test installation is considered suitable for developing the techniques.

Workshop on Copper Corrosion and Buffer Erosion. Stockholm 15-17 September 2010

International Nuclear Information System (INIS)

Robinson, Peter; Bath, Adrian

2011-02-01

the buffer erosion and related corrosion scenario. Because of its potential significance and recent prominence and with the insights already provided by the BRITE group's review of the scientific case and experimental evidence, the hypothesis that copper is subject to corrosion reaction with pure water under anoxic conditions was included in the scope of the workshop. The workshop identified a broad number of potential issues and the information required to address the issues, considered their relative significance to EBS performance and to a safety case, and also examined where there might be specific couplings and interdependence between processes that also need to be addressed

Workshop on Copper Corrosion and Buffer Erosion. Stockholm 15-17 September 2010

Energy Technology Data Exchange (ETDEWEB)

Robinson, Peter (Quintessa (United Kingdom)); Bath, Adrian (Intellisci Ltd (United Kingdom))

2011-02-15

consideration of the buffer erosion and related corrosion scenario. Because of its potential significance and recent prominence and with the insights already provided by the BRITE group's review of the scientific case and experimental evidence, the hypothesis that copper is subject to corrosion reaction with pure water under anoxic conditions was included in the scope of the workshop. The workshop identified a broad number of potential issues and the information required to address the issues, considered their relative significance to EBS performance and to a safety case, and also examined where there might be specific couplings and interdependence between processes that also need to be addressed

Nanoscale coatings for erosion and corrosion protection of copper microchannel coolers for high powered laser diodes

Science.gov (United States)

Flannery, Matthew; Fan, Angie; Desai, Tapan G.

2014-03-01

High powered laser diodes are used in a wide variety of applications ranging from telecommunications to industrial applications. Copper microchannel coolers (MCCs) utilizing high velocity, de-ionized water coolant are used to maintain diode temperatures in the recommended range to produce stable optical power output and control output wavelength. However, aggressive erosion and corrosion attack from the coolant limits the lifetime of the cooler to only 6 months of operation. Currently, gold plating is the industry standard for corrosion and erosion protection in MCCs. However, this technique cannot perform a pin-hole free coating and furthermore cannot uniformly cover the complex geometries of current MCCs involving small diameter primary and secondary channels. Advanced Cooling Technologies, Inc., presents a corrosion and erosion resistant coating (ANCERTM) applied by a vapor phase deposition process for enhanced protection of MCCs. To optimize the coating formation and thickness, coated copper samples were tested in 0.125% NaCl solution and high purity de-ionized (DIW) flow loop. The effects of DIW flow rates and qualities on erosion and corrosion of the ANCERTM coated samples were evaluated in long-term erosion and corrosion testing. The robustness of the coating was also evaluated in thermal cycles between 30°C - 75°C. After 1000 hours flow testing and 30 thermal cycles, the ANCERTM coated copper MCCs showed a corrosion rate 100 times lower than the gold plated ones and furthermore were barely affected by flow rates or temperatures thus demonstrating superior corrosion and erosion protection and long term reliability.

Cavitation erosion - corrosion behaviour of ASTM A27 runner steel in natural river water

International Nuclear Information System (INIS)

Tôn-Thât, L

2014-01-01

Cavitation erosion is still one of the most important degradation modes in hydraulic turbine runners. Part of researches in this field focuses on finding new materials, coatings and surface treatments to improve the resistance properties of runners to this phenomenon. However, only few studies are focused on the deleterious effect of the environment. Actually, in some cases a synergistic effect between cavitation erosion mechanisms and corrosion kinetics can establish and increase erosion rate. In the present study, the cavitation erosion-corrosion behaviour of ASTM A27 steel in natural river water is investigated. This paper state the approach which has been used to enlighten the synergy between both phenomena. For this, a 20 kHz vibratory test according ASTM G32 standard is coupled to an electrochemical cell to be able to follow the different corrosion parameters during the tests to get evidence of the damaging mechanism. Moreover, mass losses have been followed during the exposure time. The classical degradation parameters (cumulative weight loss and erosion rate) are determined. Furthermore, a particular effort has been implemented to determine the evolution of surface damages in terms of pitting, surface cracking, material removal and surface corrosion. For this, scanning electron microscopy has been used to link the microstructure to the material removal mechanisms

Implementing new code requirements for erosion-corrosion

International Nuclear Information System (INIS)

Deardorff, A.F.

1992-01-01

In late 1986, severe erosion-corrosion wall thinning led to complete severance of a condensate line at the Surry nuclear plant in the United States. This prompted the acceleration of a number of industry programmes to understand the cause of the faster-than-expected wall thinning, and to provide guidelines for identification, inspection and evaluation of potentially affected piping systems. (author)

Performance of HVOF carbide coatings under erosion/corrosion

International Nuclear Information System (INIS)

Simard, S.; Arsenault, B.; Legoux, J.G.; Hawthorne, H.M.

1999-01-01

Cermet based materials are known to have an excellent performance under several wear conditions. High velocity oxy-fuel (HVOF) technology allows the deposition of such hard materials in the form of protective coatings onto different surfaces. Under slurry erosion, the performance of the coatings is influenced by the occurrence of corrosion reactions on the metallic matrix. Indeed, wet conditions promote the dissolution of metallic binder resulting in a potential synergic effect between the corrosion and wear mechanisms. The composition of the metallic matrix plays a key role on the stability of the coatings and their degradation rate. In this work, four coatings based on tungsten carbide embedded in different metallic binders were evaluated with regard to corrosion and wear. (author)

Solving erosion corrosion problems in HP-preheaters at Loviisa NPS

International Nuclear Information System (INIS)

Lindberg, E.

1984-01-01

Several tubes have failed because of tube inlet erosion at Loviisa. Mild steel used as tube material will very easily be attacked by erosion corrosion because of unfavorable conditions in the heaters. One reason to the failures is the unsufficient design of the heaters. As a remedy we have replaced the thinned tube-ends with a ferritic-austenitic stainless steel NU 44LN. (author)

Plasma nitriding of a precipitation hardening stainless steel to improve erosion and corrosion resistance

International Nuclear Information System (INIS)

Cabo, Amado; Bruhl, Sonia P.; Vaca, Laura S.; Charadia, Raul Charadia

2010-01-01

Precipitation hardening stainless steels are used as structural materials in the aircraft and the chemical industry because of their good combination of mechanical and corrosion properties. The aim of this work is to analyze the structural changes produced by plasma nitriding in the near surface of Thyroplast PH X Supra®, a PH stainless steel from ThyssenKrupp, and to study the effect of nitriding parameters in wear and corrosion resistance. Samples were first aged and then nitriding was carried out in an industrial facility at two temperatures, with two different nitrogen partial pressures in the gas mixture. After nitriding, samples were cut, polished, mounted in resin and etched with Vilella reagent to reveal the nitrided case. Nitrided structure was also analyzed with XRD. Erosion/Corrosion was tested against sea water and sand flux, and corrosion in a salt spray fog (ASTM B117). All nitrided samples presented high hardness. Samples nitrided at 390 deg C with different nitrogen partial pressure showed similar erosion resistance against water and sand flux. The erosion resistance of the nitrided samples at 500 deg C was the highest and XRD revealed nitrides. Corrosion resistance, on the contrary, was diminished; the samples suffered of general corrosion during the salt spray fog test. (author)

Effects of chemistry on corrosion-erosion of steels in water and wet steam

International Nuclear Information System (INIS)

Berge, P.; Ducreux, J.; Saint-Paul, P.

1981-01-01

In steam production plants, numerous cases of degradation of steels occur when in contact with water or wet steam circulating at high velocity: in feed or discharge pumps, water reheaters, etc. When the phenomenon occurs without any mechanical wear of the metal or the oxide from the impact of solid particles (abrasion) or droplets (erosion), it is called corrosion-erosion. The phenomenon usually occurs between 100 and 250 0 C, as has been confirmed by an empirical study of the thermal and hydraulic factors which govern it. Corrosion rates can reach 1 to 2 mm/year, for a carbon steel pipe where water treated with ammonia circulates at about pH 9, at 200 0 C, and at a velocity of 5 to 10 m/s. This study evaluates the part played by the factors solely connected to the chemistry of water, with respect to the kinetics of the corrosion-erosion phenomenon. (author)

Effects of laser shock processing on electrochemical corrosion resistance of ANSI 304 stainless steel weldments after cavitation erosion

International Nuclear Information System (INIS)

Zhang, L.; Zhang, Y.K.; Lu, J.Z.; Dai, F.Z.; Feng, A.X.; Luo, K.Y.; Zhong, J.S.; Wang, Q.W.; Luo, M.; Qi, H.

2013-01-01

Highlights: ► Weldments were done with laser shock processing impacts after cavitation erosion. ► Laser shock processing enhanced the erosion and corrosion resistance of weldments. ► Tensile residual stress and surface roughness decreased by laser shock processing. ► Microstructure was observed to explain the improvement by laser shock processing. ► Obvious passivation areas occurred with laser shock processing impacts. - Abstract: Effects of laser shock processing (LSP) on electrochemical corrosion resistance of weldments after cavitation erosion were investigated by X-ray diffraction (XRD) technology, scanning electron microscope (SEM), roughness tester and optical microscope (OM). Some main factors to influence erosion and corrosion of weldments, residual stresses, surface roughness, grain refinements and slip, were discussed in detail. Results show that LSP impacts can induce compressive residual stresses, decrease surface roughness, refine grains and generate the slip. Thus, the erosion and corrosion resistance with LSP impacts is improved.

Erosion-corrosion problems encountered during the operation of conventional plants

International Nuclear Information System (INIS)

Garaud, J.

1984-01-01

Are reported three experiments carried out in order to fight erosion-corrosion by a pH analysis on the heat exchangers of the plant Saint-Laurent-des-Eaux A, on the low pressure reheaters of conventional flame plants and on the reheater-separator vessels of pressurized water reactors (PWR). The utilization of certain amines, other than ammonia (morpholine and cyclohexylamine) may lead only to some limited improvements due to the thermal decomposition of the reagents and due to the subsequent effects they may have on the chemical characteristics of the water and on the condensate treatments. The solutions related to the chemistry modifications of the water in order to fight erosion-corrosion phenomena are in fact a palliative to conceptional errors which can be useful whenever it is impossible to do otherwise [fr

Experience in the application of erosion-corrosion prediction programs

International Nuclear Information System (INIS)

Castiella Villacampa, E.; Cacho Cordero, L.; Pascual Velazquez, A.; Casar Asuar, M.

1994-01-01

Recently the results of the Nuclear Regulatory Commission's follow-on programme relating to the application of erosion-corrosion supervision and control programs were published. The main problems encountered in their practical application are highlighted, namely those associated with prediction, calculation of minimum thickness acceptable by code, results analyses of the thicknesses measured using ultrasound technology, cases of incorrect substitution, etc. A number of power plants in Spain are currently using a computerised prediction and monitoring program for the erosion-corrosion phenomenon. The experience gained in the application of this program has been such that it has led to a number or benefits: an improvement in the application of the program, proof of its suitability to real situation, the establishment of a series of criteria relative to the inclusion or exclusion of consideration during data input, the monitoring of the phenomenon, selection of elements for inspection, etc. The report describes these areas, using typical examples as illustrations. (Author)

Erosion and corrosion resistance of laser cladded AISI 420 stainless steel reinforced with VC

Energy Technology Data Exchange (ETDEWEB)

Zhang, Zhe [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States); Yu, Ting [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States); School of Mechanical and Electrical Engineering, Nanchang University, Nanchang, Jiangxi 330031 (China); Kovacevic, Radovan, E-mail: kovacevi@smu.edu [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States)

2017-07-15

Highlights: • The coatings of 420 stainless steel reinforced with VC were fabricated by high power direct diode laser. • The erosion resistance of the cladded layer was increased with the increase in the VC fraction. • No obvious improvement of erosion resistance was observed when the VC fraction was above 30 wt.%. • The corrosion resistance of the cladded layer was decreased with the increase in the VC fraction. - Abstract: Metal Matrix Composites (MMC) fabricated by the laser cladding process have been widely applied as protective coatings in industries to improve the wear, erosion, and corrosion resistance of components and prolong their service life. In this study, the AISI 420/VC metal matrix composites with different weight percentage (0 wt.%–40 wt.%) of Vanadium Carbide (VC) were fabricated on a mild steel A36 by a high power direct diode laser. An induction heater was used to preheat the substrate in order to avoid cracks during the cladding process. The effect of carbide content on the microstructure, elements distribution, phases, and microhardness was investigated in detail. The erosion resistance of the coatings was tested by using the abrasive waterjet (AWJ) cutting machine. The corrosion resistance of the coatings was studied utilizing potentiodynamic polarization. The results showed that the surface roughness and crack susceptibility of the laser cladded layer were increased with the increase in VC fraction. The volume fraction of the precipitated carbides was increased with the increase in the VC content. The phases of the coating without VC consisted of martensite and austenite. New phases such as precipitated VC, V{sub 8}C{sub 7}, M{sub 7}C{sub 3}, and M{sub 23}C{sub 6} were formed when the primary VC was added. The microhardness of the clads was increased with the increase in VC. The erosion resistance of the cladded layer was improved after the introduction of VC. The erosion resistance was increased with the increase in the VC content

Observation and measurement of erosion-corrosion in nuclear plants influence of chemical conditioning

International Nuclear Information System (INIS)

Bodmer, M.; Svoboda, R.; Ziffermayer, G.

1984-01-01

The erosion-corrosion caused by wet steam leads to considerable damage of certain components of the thermal cycle and, the metallic oxides which are formed are carried by the circulating fluid and form deposits particularly on heat exchangers. This paper describes the measurements and the observations techniques that were used. The experimental data permits to quantify the material resistance as well as the transportation of oxydes during the successive periodes during which a modification of both the conception and the material were introduced. The analysis of trace quantities of Fe, Cr, Ni, CO... permit to determine the attack of various materials as well as the transportation of the respective oxides. The analysis of the circulating fluid and the measurements of the respective quantities of deposits allows to evaluate the calculations of transport, deposit and oxides removal. The erosion-corrosion phenomenon is dependent upon the environment. A modification of the conditioning (higher pH in PWR, use of oxidizing agents in BWR) permits only a limited reduction of erosion-corrosion and may even present some disadvantages [fr

Flow velocity effect on the corrosion/erosion in water injection systems; Efecto de la velocidad de flujo en la corrosion/erosion en sistemas de inyeccion de agua

Energy Technology Data Exchange (ETDEWEB)

Jimenez, C.; Mendez, J. [PDVSA Exploracion y reduccion, Departamento de Ingenieria de Instalaciones, Torres Petroleras EX-MRV, Torre Lama, Piso No. 6, Zulia, Apartado 4013, Venezuela (Venezuela)

1998-12-31

The main causes of fails at water injection lines on the secondary petroleum recovery systems are related with corrosion/erosion problems which are influenced by the flow velocity, the presence of dissolved oxygen, solids in the medium and the microorganisms proliferation. So too, this corrosion process promotes the suspended solids generation which affects the water quality injected, causing wells tamponage and loss of injectivity, with the consequent decrease in the crude production. This situation has been impacted in meaning order at the production processes of an exploration enterprise which utilizes the Maracaibo lake as water resource for their injection by pattern projects. Stating that, it was developed a study for determining in experimental order the effect of flow velocity on the corrosion/erosion process joined to the presence of dissolved oxygen which allows to determine the optimum range of the said working velocity for the water injection systems. This range is defined by critical velocities of bio layers deposition and erosion. They were realized simulation pilot tests of the corrosion standard variables, concentration of dissolved oxygen and fluid velocity in the injection systems with filtered and non filtered water. For the development of these tests it was constructed a device which allows to install and expose cylindrical manometers of carbon steel according to predetermined conditions which was obtained the necessary information to make correlations the results of these variables. Additionally, they were determined the mathematical models that adjusts to dynamical behavior of the corrosion/erosion process, finding the optimum range of the flow velocity for the control of this process, being necessary to utilize the following techniques: Scanning Electron Microscopy (SEM), X-ray dispersion analysis (EDX) for encourage the surface studies. They were effected morphological analysis of the surfaces studies and the values were determined of

Predicting Effects of Corrosion Erosion of High Strength Steel Pipelines Elbow on CO2-Acetic Acid (HAc) Solution

International Nuclear Information System (INIS)

Asmara, Y. P.; Ismail, M. F.; Chui, L. Giok; Halimi, Jamiludin

2016-01-01

Simultaneously effect of erosion combined with corrosion becomes the most concern in oil and gas industries. It is due to the fast deterioration of metal as effects of solid particles mixed with corrosive environment. There are many corrosion software to investigate possible degradation mechanisms developed by researchers. They are using many combination factors of chemical reactions and physical process. However effects of CO 2 and acid on pipelines orientations are still remain uncovered in their simulation. This research will investigate combination effects of CO 2 and HAc on corrosion and erosion artificial environmental containing sands particles in 45°, 90° and 180° elbow pipelines. The research used theoretical calculations combined with experiments for verification. The main concerns are to investigate the maximum erosion corrosion rate and maximum shear stress at the surface. Methodology used to calculate corrosion rate are Linear Polarization Resistance (LPR) and weight loss. The results showed that at 45°, erosion rate is the more significant effects in contributing degradation of the metal. The effects of CO 2 and HAc gave significant effects when flow rate of the solution are high which reflect synergism effects of solid particles and those chemical compositions. (paper)

Ultrasonic Measurement of Erosion/corrosion Rates in Industrial Piping Systems

Science.gov (United States)

Sinclair, A. N.; Safavi, V.; Honarvar, F.

2011-06-01

Industrial piping systems that carry aggressive corrosion or erosion agents may suffer from a gradual wall thickness reduction that eventually threatens pipe integrity. Thinning rates could be estimated from the very small change in wall thickness values measured by conventional ultrasound over a time span of at least a few months. However, measurements performed over shorter time spans would yield no useful information—minor signal distortions originating from grain noise and ultrasonic equipment imperfections prevent a meaningful estimate of the minuscule reduction in echo travel time. Using a Model-Based Estimation (MBE) technique, a signal processing scheme has been developed that enables the echo signals from the pipe wall to be separated from the noise. This was implemented in a laboratory experimental program, featuring accelerated erosion/corrosion on the inner wall of a test pipe. The result was a reduction in the uncertainty in the wall thinning rate by a factor of four. This improvement enables a more rapid response by system operators to a change in plant conditions that could pose a pipe integrity problem. It also enables a rapid evaluation of the effectiveness of new corrosion inhibiting agents under plant operating conditions.

Effects of Rare Earth Metal addition on the cavitation erosion-corrosion resistance of super duplex stainless steels

Science.gov (United States)

Shim, Sung-Ik; Park, Yong-Soo; Kim, Soon-Tae; Song, Chi-Bok

2002-05-01

Austenitic stainless steels such as AISI 316L have been used in equipment in which fluid flows at high speeds which can induce cavitation erosion on metallic surfaces due to the collapse of cavities, where the collapse is caused by the sudden change of local pressure within the liquid. Usually AISI 316L is susceptible to cavitation erosion. This research focuses on developing a better material to replace the AISI 316L used in equipment with high speed fluid flow, such as impellers. The effects of Rare Earth Metal (REM) additions on the cavitation erosion-corrosion resistance of duplex stainless steels were studied using metallographic examination, the potentiodynamic anodic polarization test, the tensile test, the X-ray diffraction test and the ultrasonic cavitation erosion test. The experimental alloys were found to have superior mechanical properties due to interstitial solid solution strengthening, by adding high nitrogen (0.4%), as well as by the refinement of phases and grains induced by fine REM oxides and oxy-sulfides. Corrosion resistance decreases in a gentle gradient as the REM content increases. However, REM containing alloys show superior corrosion resistance compared with that of other commercial alloys (SAF 2507, AISI 316L). Owing to their excellent mechanical properties and corrosion resistance, the alloys containing REM have high cavitation erosion-corrosion resistance.

MANTIS helps collection of piping erosion/corrosion data

International Nuclear Information System (INIS)

Fairbrother, D.B.

1988-01-01

One of the challenges posed by erosion/corrosion inspection of piping in nuclear power plants is handling the large amounts of data generated. Babcock and Wilcox's MANTIS (Modular Automated Non-destructive Thickness Inspection System) uses a small battery-powered, waterproof, dustproof computer to log thickness readings. The readings are obtained from a flaw detector with an analog output signal that is proportional in thickness. (author)

Erosion and corrosion resistance of laser cladded AISI 420 stainless steel reinforced with VC

Science.gov (United States)

Zhang, Zhe; Yu, Ting; Kovacevic, Radovan

2017-07-01

Metal Matrix Composites (MMC) fabricated by the laser cladding process have been widely applied as protective coatings in industries to improve the wear, erosion, and corrosion resistance of components and prolong their service life. In this study, the AISI 420/VC metal matrix composites with different weight percentage (0 wt.%-40 wt.%) of Vanadium Carbide (VC) were fabricated on a mild steel A36 by a high power direct diode laser. An induction heater was used to preheat the substrate in order to avoid cracks during the cladding process. The effect of carbide content on the microstructure, elements distribution, phases, and microhardness was investigated in detail. The erosion resistance of the coatings was tested by using the abrasive waterjet (AWJ) cutting machine. The corrosion resistance of the coatings was studied utilizing potentiodynamic polarization. The results showed that the surface roughness and crack susceptibility of the laser cladded layer were increased with the increase in VC fraction. The volume fraction of the precipitated carbides was increased with the increase in the VC content. The phases of the coating without VC consisted of martensite and austenite. New phases such as precipitated VC, V8C7, M7C3, and M23C6 were formed when the primary VC was added. The microhardness of the clads was increased with the increase in VC. The erosion resistance of the cladded layer was improved after the introduction of VC. The erosion resistance was increased with the increase in the VC content. No obvious improvement of erosion resistance was observed when the VC fraction was above 30 wt.%. The corrosion resistance of the clads was decreased with the increase in the VC content, demonstrating the negative effect of VC on the corrosion resistance of AISI 420 stainless steel

Erosion/corrosion concerns in feed preparation systems at the Defense Waste Processing Facility

International Nuclear Information System (INIS)

Gee, J.T.; Chandler, C.T.; Daugherty, W.L.; Imrich, K.J.; Jenkins, C.F.

1997-01-01

The Savannah River Site (SRS) has been operating a nuclear fuel cycle since the 1950's to produce nuclear materials in support of the national defense effort. The Department of Energy authorized the construction of the Defense Waste Processing Facility (DWPF) to immobilize the high level radioactive waste resulting from these processes as a durable borosilicate glass. The DWPF, after having undergone extensive testing, has been approved for operations and is currently immobilizing radioactive waste. To ensure reliability of the DWPF remote canyon processing equipment, a materials evaluation program was performed prior to radioactive operations to determine to what extent erosion/corrosion would impact design life of equipment. The program consisted of performing pre-service baseline inspections on critical equipment and follow-up inspections after completion of DWPF cold chemical demonstration runs. Non-destructive examination (NDE) techniques were used to assess erosion/corrosion as well as evaluation of corrosion coupon racks. These results were used to arrive at predicted equipment life for selected feed preparation equipment. It was concluded with the exception of the coil and agitator for the slurry mix evaporator (SME), which are exposed to erosive glass frit particles, all of the equipment should meet its design life

The erosion/corrosion of small superalloy turbine rotors operating in the effluent of a PFB coal combustor

Science.gov (United States)

Zellars, G. R.; Benford, S. M.; Rowe, A. P.; Lowell, C. E.

1979-01-01

The operation of a turbine in the effluent of a pressurized fluidized bed (PFB) coal combustor presents serious materials problems. Synergistic erosion/corrosion and deposition/corrosion interactions may favor the growth of erosion-resistant oxides on blade surfaces, but brittle cracking of these oxides may be an important source of damage along heavy particle paths. Integrally cast alloy 713LC and IN792 + Hf superalloy turbine rotors in a single-stage turbine with 6% partial admittance have been operated in the effluent of a PFB coal combustor for up to 164 hr. The rotor erosion pattern exhibits heavy particle separation with severe erosion at the leading edge, pressure side center, and suction side trailing edge at the tip. The erosion distribution pattern gives a spectrum of erosion/oxidation/deposition as a function of blade position. The data suggest that preferential degradation paths may exist even under the targeted lower loadings (less than 20 ppm).

Formation of the self-assembled structures by the ultrasonic cavitation erosion-corrosion effect on carbon steel

Directory of Open Access Journals (Sweden)

Dayun Yan

2015-11-01

Full Text Available The cavitation erosion-corrosion effect on the metal surface always forms irregular oxide structures. In this study, we reported the formation of regular self-assembled structures of amorphous nanoparticles around the cavitation erosion pits on carbon steel upon the ultrasonic cavitation in methylene blue solution. Each self-assembled structure was composed of linearly aligned nanoparticles of about 100 nm. The formation of self-assembled structures might be due to the combined effect of corrosion, specific sonochemical reaction in methylene blue solution, and the magnetic domain structures on the carbon steel.

Analysis of Barrier Performance: Modelling of Copper corrosion scenarios with and without buffer erosion

International Nuclear Information System (INIS)

Benbow, Steven J.; Robinson, Peter C.; Watson, Sarah P.

2011-02-01

SKB have identified buffer erosion as a process that could potentially lead to increased corrosion of the copper canister. Buffer erosion can be caused by: the formation of bentonite (i.e., montmorillonite) colloids and their transport away from deposition holes in intersecting fractures containing dilute groundwaters (such as subglacial meltwaters); steep hydraulic gradients during buffer resaturation; or shearing of solid bentonite particles by rapidly flowing groundwater. Only colloidal removal of bentonite (the first of the processes listed) is considered in this study. The erosion of the bentonite leads to a reduction in density and swelling potential, and hence a lowering of transport resistances in the buffer that can make it easier for corrosive agents to transported to be the canister surface, resulting in increased levels of corrosion of the canister surface compared with those predicted in 'normal evolution' conditions. The reduction in bentonite density that follows as a consequence of erosion also leads to the possibility of breaching other safety functions of the buffer, for example prevention of canister sinking and resistance to shear deformation. These are not considered in this study. This report describes the modelling of copper corrosion processes in the SKB KBS-3 design concept. The modelling includes an initial representation of all relevant physical processes, but with some processes represented in more detail than others. This allows investigation of the impacts of the processes that are modelled on canister corrosion, allowing identification of the processes that impact most on the key performance measures for the EBS, which will help to focus modelling developments in future work. This work could be taken as the starting point in a longer-term modelling study in which the interactions between processes that affect canister corrosion are further investigated. Two high-level scenarios are considered in this work: a base case scenario in

Analysis of Barrier Performance: Modelling of Copper corrosion scenarios with and without buffer erosion

Energy Technology Data Exchange (ETDEWEB)

Benbow, Steven J.; Robinson, Peter C.; Watson, Sarah P. (Quintessa Limited, Henley-on-Thames (United Kingdom))

2011-02-15

SKB have identified buffer erosion as a process that could potentially lead to increased corrosion of the copper canister. Buffer erosion can be caused by: the formation of bentonite (i.e., montmorillonite) colloids and their transport away from deposition holes in intersecting fractures containing dilute groundwaters (such as subglacial meltwaters); steep hydraulic gradients during buffer resaturation; or shearing of solid bentonite particles by rapidly flowing groundwater. Only colloidal removal of bentonite (the first of the processes listed) is considered in this study. The erosion of the bentonite leads to a reduction in density and swelling potential, and hence a lowering of transport resistances in the buffer that can make it easier for corrosive agents to transported to be the canister surface, resulting in increased levels of corrosion of the canister surface compared with those predicted in 'normal evolution' conditions. The reduction in bentonite density that follows as a consequence of erosion also leads to the possibility of breaching other safety functions of the buffer, for example prevention of canister sinking and resistance to shear deformation. These are not considered in this study. This report describes the modelling of copper corrosion processes in the SKB KBS-3 design concept. The modelling includes an initial representation of all relevant physical processes, but with some processes represented in more detail than others. This allows investigation of the impacts of the processes that are modelled on canister corrosion, allowing identification of the processes that impact most on the key performance measures for the EBS, which will help to focus modelling developments in future work. This work could be taken as the starting point in a longer-term modelling study in which the interactions between processes that affect canister corrosion are further investigated. Two high-level scenarios are considered in this work: a base case

Investigation of the Degradation Mechanisms of Particulate Reinforced Epoxy Coatings and Zinc-Rich Coatings Under an Erosion and Corrosion Environment for Oil and Gas Industry Applications

Science.gov (United States)

Wang, Dailin

During oil and gas production and transportation, the presence of an oil-sand slurry, together with the presence of CO2, H2S, oxygen, and seawater, create an erosive/abrasive and corrosive environment for the interior surfaces of undersea pipelines transporting oil and gas from offshore platforms. Erosion/wear and corrosion are often synergic processes leading to a much greater material loss of pipeline cross-section than that caused by each individual process alone. Both organic coatings and metallic sacrificial coatings have been widely employed to provide protection to the pipeline steels against corrosion through barrier protection and cathodic protection, and these protection mechanisms have been well studied. However, coating performance under the synergic processes of erosion/wear and corrosion have been much less researched and coating degradation mechanisms when erosion/wear and corrosion are both going on has not been well elucidated. In the work presented in this dissertation, steel panels coated with filler reinforced epoxy coatings and carbon nanotubes (CNTs) reinforced zinc-rich coatings have been evaluated under erosion/wear followed by an exposure to a corrosive environment. Electrochemical tests and material characterization methods have been applied to study the degradation mechanisms of the coatings during the tests and coating degradation mechanisms have been proposed. While organic coatings with a lower amount of filler particles provided better protection in a corrosive environment alone and in solid particle impingement erosion testing alone, organic coatings with a higher amount of filler particles showed better performance during wear testing alone. A higher amount of filler particles was also beneficial in providing protection against wear and corrosion environment, and erosion and corrosion environment. Coating thickness played a significant role in the barrier properties of the coatings under both erosion and corrosion tests. When the

Evaluation of erosion-corrosion resistance in Fe-Mn-Al austenitic steels

Directory of Open Access Journals (Sweden)

William Arnulfo Aperador

2013-04-01

Full Text Available In this paper, the effects of Mn and Al against corrosion/errosion resistance of three samples of the Fe-Mn-Al austenitic alloys are evaluated. The samples have composition Fe-(4,9 ~ 11,0 wt. (% Al-(17,49 ~ 34,3 wt. (% Mn-(0,43 ~ 1,25 wt. (%C, those were prepared in an induction furnace from high purity materials. The alloys were evaluated in a composed solution of NaCl 0,5 M and Silica in a special chamber and AISI 316 stainless steel as reference material. The electrochemical characterization was performed by Tafel curve polarizations technique. This microstructural characterization was by Scanning Electron Microscopy (SEM. It was observed the significant decrease in the corrosion rate for steels Fermanal with a lower percentage of aluminum and manganese under conditions of dynamic corrosion and erosion-corrosion. SEM allows assessment of the dominant damage mechanisms and corroborated the results obtained by electrochemical measurements.

State of the art in protection of erosion-corrosion on vertical axis tidal current turbine

Science.gov (United States)

Musabikha, Siti; Utama, I. Ketut Aria Pria; Mukhtasor

2018-05-01

Vertical axis tidal current turbine is main part of ocean energy devices which converts the tidal current energy into electricity. Its development is arising too due to increased interest research topic concerning climate change mitigation. Due to its rotating movement, it will be induced mechanical forces, such as shear stress and/or particle impact. Because of its natural operations, vertical axis turbine is also being exposed to harsh and corroding marine environment itself. In order to secure the vertical tidal turbine devices from mechanical wear and corrosion effects which is lead to a material loss, an appropriate erosion-corrosion protection needs to be defined. Its protection actionscan be derived such as design factors, material selections, inhibitors usage, cathodic protections, and coatings. This paper aims to analyze protection method which is necessary to control erosion-corrosion phenomenon that appears to the vertical axis tidal current turbine.

Part of corrosion factor in metal cavitation-erosion failure in fresh waters

International Nuclear Information System (INIS)

Ehdel', Yu.U.; Khaldeev, G.V.; Kichigin, V.I.; Pylaev, N.I.; Kuznetsov, V.V.

1979-01-01

Presented are the results of the study of the variation of the structure and of the electrochemical characteristics of the surface layer of a silicon-bearing iron and of 1Kh18N9T steel, immersed in fresh water, as a function of the intensity of a cavitation-erosion treatment. This treatment increases the rate of corrosion of the metal in fresh water, a growth in the mineralization of water enhancing the effect. Metallographic studies have shown that the most characteristic type of disintegration is the formation of pits on the metallic surface the distribution and the structure of which are governed by the microplastic deformation occurring in the cavitation work-hardening. A quantitative evaluation indicates that the ratio of the corrosion and the mechanical factors in the cavitation-erosion process depends not only on the intensity of the cavitation action, but also on the nature of the metal and its tendency to passivate

Calculation code for erosion-corrosion induced wall thinning in piping systems

International Nuclear Information System (INIS)

Henzel, N.; Kastner, W.; Stellwag, B.; Erve, M.

1988-01-01

There was great material erosion mainly in consequence of an extremely unfavourable geometry at the damaged place in Surry-2. The pipeline sections affected in Trojan were in the area of action of great sources of turbulence, i.e.: less than 10 pipe diameters from junctions, elbows etc. Because of the many parameters which determine the amount of material removal by erosion-corrosion, the analysis of such damage is only possible using a computer program. The main purpose of such a PC code called WATHEC developed by Siemens/KWU is not the subsequent confirmation of damage which has occurred, but its application for preventive diagnosis in pipeline systems. (orig./DG) [de

Influence of powder and spray parameters on erosion and corrosion properties of HVOF sprayed WC-Co-Cr coatings

Energy Technology Data Exchange (ETDEWEB)

Berget, John

1998-07-01

Thermal spraying is a generic term including various processes used to deposit coatings on surfaces. The coating material is in the form of powder or a wire and is melted or softened by means of a heat source. A gas stream accelerates the material towards a prepared surface and deposits it there to form the coating. Examples of components being maintained by application of thermal spray coatings are gate valves and ball valves for the offshore industry and turbine blades in power generations installations. Recent investigation has shown that the commonly used coating material WC-Co is not corrosion resistant. But it can be improved by the addition of Cr. The main objective of this thesis is to study the influence of spray process control variables and powder characteristics on the erosion and erosion-corrosion properties of the coatings. Spray process variables investigated include energy input, powder feed rate and spray distance. Powder characteristics studied are average size of the WC particles, relative proportions of Co and Cr in the metal phase and powder grain size distribution.

Evaluation of new technology for detection of erosion-corrosion

International Nuclear Information System (INIS)

Walker, S.M.; Martinez, E.

1994-01-01

Faster and more accurate methods of wall thickness measurement have received considerable attention by utilities. Examination without removing insulation has been of particularly high interest because insulation removal is the largest component of the inspection cost. Several inspection systems have been developed which are touted as applicable to erosion corrosion detection through insulation. The Electric Power Research Institute (EPRI) Nondestructive Evaluation (NDE) Center has recently evaluated two of these systems. During the evaluation, accuracy and repeatability measurements were made on insulated pipe of known thickness

Development of improved lacv-30 propeller blade coatings for protection against sand and rain erosion and marine environment corrosion. Final report 4 Jan 1982-4 Mar 1983

Energy Technology Data Exchange (ETDEWEB)

Malone, G.A.

1983-05-10

An investigation was conducted of candidate systems offering potential erosion and corrosion protection when applied as coatings to Aluminum 7075 alloy propeller blades used to propel air cushioned vehicles operating in severe environments. This work focused on (1) special hard anodized and (2) hard nickel electroplated coatings as candidate protective systems with sand/rain erosion testing to evaluate their merits. Attributes of the coating systems developed and studied included: For (1) Ways and means to produce and control deposit hardness for optimum erosion resistance, methods of bonding to blades for high integrity adhesion, and inclusion of sacrificial corrosion protection electroplates in the coating systems (zinc and zinc-nickel alloy). For (2) Incorporation of dry film lubricant systems on sealed hardcoats of various anodic coating thicknesses to enhance erosion performance. Study results indicated that anodized coatings did not provide suitable erosion protection to Aluminum 7075 in sand/rain environments, even with dry film lubricant supplemental films. Electroplated hard nickel coatings, Vickers hardnesses in the range of 380 to 440, appeared better for combined sand/rain erosion resistance based on comparisons with prior work. Dilute phosphoric anodizing the aluminum substrates led to excellent bonds and improved corrosion resistance when subsequently plated with ductile nickel from a low pH bath, followed by hard nickel electroplate.

Aluminum alloy for cladding excellent in sacrificial anode property and erosion-corrosion resistance

International Nuclear Information System (INIS)

Imaizumi, S.; Mikami, K.; Yamada, K.

1980-01-01

An aluminum alloy for cladding excellent in sacrificial anode property and erosion-corrosion resistance, which consists essentially of, in weight percentage: zinc - 0.3 to 3.0%, magnesium - 0.2 to 4.0%, manganese - 0.3 to 2.0%, and, the balance aluminum and incidental impurities; said alloy including an aluminum alloy also containing at least one element selected from the group consisting of, in weight percentage: indium - 0.005 to 0.2%, tin - 0.01 to 0.3%, and, bismuth - 0.01 to 0.3%; provided that the total content of indium, tin and bismuth being up to 0.3%

The Effect of Impingement Velocity and Angle Variation on the Erosion Corrosion Performance of API 5L-X65 Carbon Steel in a Flow Loop

Directory of Open Access Journals (Sweden)

Ihsan UlHaq Toor

2018-05-01

Full Text Available Erosion corrosion performance of API 5L-X65 carbon steel was investigated at three different impingement velocities (3, 6 & 12 m/s, five different angles (15, 30, 45, 60, & 90°, and with/without solid particles (average particle size of 314 µm. The experiments were conducted in 0.2 M NaCl solution at room temperature for a duration of 24 h and the results showed that the maximum erosion corrosion rate was observed at 45° irrespective of the velocity. The highest erosion corrosion rate at 45° was due to the balance between the shear and normal impact stress at this angle. Ploughing, deep craters, and micro-forging/plastic deformation were found to be the main erosion corrosion mechanisms. The maximum wear scar depth measured using optical profilometery was found to be 51 µm (average at an impingement angle of 45°.

Ash formation, deposition, corrosion, and erosion in conventional boilers

Energy Technology Data Exchange (ETDEWEB)

Benson, S.A.; Jones, M.L. [Univ. of North Dakota, Grand Forks, ND (United States)

1995-12-01

The inorganic components (ash-forming species) associated with coals significantly affect boiler design, efficiency of operation, and lifetimes of boiler parts. During combustion in conventional pulverized fuel boilers, the inorganic components are transformed into inorganic gases, liquids, and solids. This partitioning depends upon the association of the inorganic components in the coal and combustion conditions. The inorganic components are associated as mineral grains and as organically associated elements, and these associations of inorganic components in the fuel directly influence their fate upon combustion. Combustion conditions, such as temperature and atmosphere, influence the volatility and the interaction of inorganic components during combustion and gas cooling, which influences the state and size composition distribution of the particulate and condensed ash species. The intermediate species are transported with the bulk gas flow through the combustion systems, during which time the gases and entrained ash are cooled. Deposition, corrosion, and erosion occur when the ash intermediate species are transported to the heat-transfer surface, react with the surface, accumulate, sinter, and develop strength. Research over the past decade has significantly advanced understanding of ash formation, deposition, corrosion, and erosion mechanisms. Many of the advances in understanding and predicting ash-related issues can be attributed to advanced analytical methods to determine the inorganic composition of fuels and the resulting ash materials. These new analytical techniques have been the key to elucidation of the mechanisms of ash formation and deposition. This information has been used to develop algorithms and computer models to predict the effects of ash on combustion system performance.

Recommendations for erosion-corrosion allowance for Multi-Function Waste Tank Facility tanks

International Nuclear Information System (INIS)

Carlos, W.C.; Brehm, W.F.; Larrick, A.P.; Divine, J.R.

1994-10-01

The Multi-Function Waste Tank Facility carbon steel tanks will contain mixer pumps that circulate the waste. On the basis of flow characteristics of the system and data from the literature, an erosion allowance of 0.075 mm/y (3 mil/year) was recommended for the tank bottoms, in addition to the 0.025 mm/y (1 mil/year) general corrosion allowance

Study on Co-free amorphous material cladding using a laser beam to improve the resistance of primary system parts in NPPs to wear/erosion-corrosion

International Nuclear Information System (INIS)

Kim, J. S.; Woo, S. S.; Seo, J. H.

2001-01-01

A study on Co-free amorphous material, ARMACOR M, cladding using a laser beam has been performed to improve resistance of the primary system main parts on nuclear power plants to wear/erosion-corrosion. The wear/erosion-corrosion properties of ARMACRO M cladded speciemens were characterized in air at room temperature and 300 .deg. C and in air at room temperature, and compared to those of other hardfacing materials, such as Stellite 6, NOREM 02, Deloro 50, TIG-welde or laer cladded. According to the results, ARMACOR M laser-cladded specimen showed to have the highest resistance to wear/erosion-corrosion

Control of two-phase erosion corrosion with the amine 5-aminopentanol: rig and plant trials

International Nuclear Information System (INIS)

Lewis, G.G.; Greene, J.C.; Tyldesley, J.D.; Wetton, E.A.M.; Fountain, M.J.

1994-01-01

Control of two-phase erosion corrosion in the once through mild steel boilers of the gas cooled nuclear power station at Wylfa was achieved by using the amine 2-amino, 2 methylpropan-1-ol (AMP). In a search to find a more cost effective amine, 5-aminopentanol (5-AP) emerged, from a laboratory based programme to determine basicity and volatility, as the most promising candidate. The effectiveness of 5-AP in controlling erosion corrosion was demonstrated in a rig test, carried out on a full scale replica of a Wylfa boiler tube. Following on from the rig test, a plant trial at Wylfa PS demonstrated 5-AP's superior thermal stability (compared to AMP). It also provided confirmation that the laboratory generated data on basicity and volatility was applicable to plant and hence also the accuracy of the figures for predicted amine usage. (orig.)

Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

Energy Technology Data Exchange (ETDEWEB)

DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

1996-08-01

Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

CHECWORKS integrated software for corrosion control

International Nuclear Information System (INIS)

Schefski, C.; Pietralik; Hazelton, T.

1997-01-01

CHECWORKS, a comprehensive software package for managing Flow-Accelerated Corrosion (FAC, also called erosion-corrosion and flow-assisted corrosion) concerns, is expanding to include other systems and other aspects of corrosion control in CANDU reactors. This paper will outline CHECWORKS applications at various CANDU stations and further plans for CHECWORKS to become a code for comprehensive corrosion control management. (author)

The effect of the PWR secondary circuit water chemistry on erosion corrosion

International Nuclear Information System (INIS)

Kaplan, J.

1993-07-01

The secondary circuit of WWER-440 and WWER-1000 reactors is described. The causes of erosion corrosion are outlined, and the effects of the physical properties and chemical composition of water are discussed with emphasis on specific conductivity and concentrations of oxygen, ammonia, iron, sodium, silicon and organics. Described are corrective actions to eliminate the deviations from the normal state during reactor power reduction or reactor shutdown. (J.B.)

Proposed Guidelines for Selection of Methods for Erosion-corrosion Testing in Flowing Liquids

International Nuclear Information System (INIS)

Matsumura, Masanobu

2007-01-01

The corrosion of metals and alloys in flowing liquids can be classified into uniform corrosion and localized corrosion which may be categorized as follows. (1) Localized corrosion of the erosion-corrosion type: the protective oxide layer is assumed to be removed from the metal surface by shear stress or turbulence of the fluid flow. A macro-cell may be defined as a situation in which the bare surface is the macro-anode and the other surface covered with the oxide layer is the macro-cathode. (2) Localized corrosion of the differential flow-velocity corrosion type: at a location of lower fluid velocity, a thin and coarse oxide layer with poor protective qualities may be produced because of an insufficient supply of oxygen. A macro-cell may be defined as a situation in which this surface is the macro-anode and the other surface covered witha dense and stable oxide layer is the macro-cathode. (3) Localized corrosion of the active/passive-cell type: on a metal surface a macro-cell may be defined as a situation in which a part of it is in a passivation state and another in an active dissolution state. This situation may arise from differences in temperature as well as in the supply of the dissolved oxygen. Compared to uniform corrosion, localized corrosion tends to involve a higher wall thinning rate (corrosion rate) due to the macro-cell current as well as to the ratio of the surface area of the macro-anode to that of the macro-cathode, which may be rationalized using potential vs. current density diagrams. The three types of localized corrosion described above can be reproduced in a Jet-in-slit test by changing the flow direction of the test liquid and arranging environmental conditions in an appropriate manner

Dictionary corrosion and corrosion control

International Nuclear Information System (INIS)

1985-01-01

This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods. (orig./HP) [de

A study on the corrosion and erosion behavior of electroless nickel and TiAlN/ZrN duplex coatings on ductile iron

Energy Technology Data Exchange (ETDEWEB)

Lin, Chung-Kwei [School of Dental Technology, Taipei Medical University, Taipei 110, Taiwan (China); Hsu, Cheng-Hsun, E-mail: chhsu@ttu.edu.tw [Department of Materials Engineering, Tatung University, Taipei 104, Taiwan (China); College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan (China); Cheng, Yin-Hwa [Department of Materials Engineering, Tatung University, Taipei 104, Taiwan (China); Ou, Keng-Liang [College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan (China); Department of Mechanical Engineering, National Central University, Taoyuan 320, Taiwan (China); Lee, Sheng-Long [Research Center for Biomedical Devices and Prototyping Production, Taipei Medical University, Taipei 110, Taiwan (China)

2015-01-01

Highlights: • Electroless nickel was used as an interlayer for TiAlZrN-coated ductile iron. • The duplex coatings evidently improved corrosion resistance of ductile iron. • The duplex coated ductile iron showed a good erosion resistance. - Abstract: This study utilized electroless nickel (EN) and cathodic arc evaporation (CAE) technologies to deposit protective coatings onto ductile iron. Polarization corrosion tests were performed in 3.5 wt.% sodium chloride, and also erosion tests were carried out by using Al{sub 2}O{sub 3} particles (∼177 μm in size and Mohr 7 scale) of about 5 g. Surface morphologies of the corroded and eroded specimens were observed separately. To further understand the coating effects on both the corrosive and erosive behavior of ductile iron, coating structure, morphology, and adhesion were analyzed using X-ray diffractormeter, scanning electron microscopy, and Rockwell-C indenter, respectively. The results showed that the EN exhibited an amorphous structure while the CAE-TiAlN/ZrN coating was a multilayered nanocrystalline. When the TiAlN/ZrN coated specimen with EN interlayer could effectively increase the adhesion strength between the CAE coating and substrate. Consequently, the combination of TiAlN/ZrN and EN delivered a better performance than did the monolithic EN or TiAlN/ZrN for both corrosion and erosion protection.

A study on the corrosion and erosion behavior of electroless nickel and TiAlN/ZrN duplex coatings on ductile iron

International Nuclear Information System (INIS)

Lin, Chung-Kwei; Hsu, Cheng-Hsun; Cheng, Yin-Hwa; Ou, Keng-Liang; Lee, Sheng-Long

2015-01-01

Highlights: • Electroless nickel was used as an interlayer for TiAlZrN-coated ductile iron. • The duplex coatings evidently improved corrosion resistance of ductile iron. • The duplex coated ductile iron showed a good erosion resistance. - Abstract: This study utilized electroless nickel (EN) and cathodic arc evaporation (CAE) technologies to deposit protective coatings onto ductile iron. Polarization corrosion tests were performed in 3.5 wt.% sodium chloride, and also erosion tests were carried out by using Al 2 O 3 particles (∼177 μm in size and Mohr 7 scale) of about 5 g. Surface morphologies of the corroded and eroded specimens were observed separately. To further understand the coating effects on both the corrosive and erosive behavior of ductile iron, coating structure, morphology, and adhesion were analyzed using X-ray diffractormeter, scanning electron microscopy, and Rockwell-C indenter, respectively. The results showed that the EN exhibited an amorphous structure while the CAE-TiAlN/ZrN coating was a multilayered nanocrystalline. When the TiAlN/ZrN coated specimen with EN interlayer could effectively increase the adhesion strength between the CAE coating and substrate. Consequently, the combination of TiAlN/ZrN and EN delivered a better performance than did the monolithic EN or TiAlN/ZrN for both corrosion and erosion protection

Corrosion of PWR steam generators

International Nuclear Information System (INIS)

Garnsey, R.

1979-01-01

Some designs of pressurized water reactor (PWR) steam generators have experienced a variety of corrosion problems which include stress corrosion cracking, tube thinning, pitting, fatigue, erosion-corrosion and support plate corrosion resulting in 'denting'. Large international research programmes have been mounted to investigate the phenomena. The operational experience is reviewed and mechanisms which have been proposed to explain the corrosion damage are presented. The implications for design development and for boiler and feedwater control are discussed. (author)

Nature in corrosion-erosion surface for [TiN/TiAlN]n nanometric multilayers growth on AISI 1045 steel

Energy Technology Data Exchange (ETDEWEB)

Caicedo, J.C., E-mail: jcaicedoangulo@gmail.com [Thin Films Group Universidad del Valle, Ciudad Universitaria Melendez, A.A. 25360, Cali (Colombia); Advanced Materials for Micro and NanoTechnology Research Group Universidad Autonoma de Occidente (Colombia); Cabrera, G. [Thin Films Group Universidad del Valle, Ciudad Universitaria Melendez, A.A. 25360, Cali (Colombia); Caicedo, H.H. [Department of Bioengineering, University of Illinois at Chicago, IL 60612 (United States); Department of Anatomy and Cell Biology, University of Illinois at Chicago, IL 60612 (United States); Amaya, C. [Thin Films Group Universidad del Valle, Ciudad Universitaria Melendez, A.A. 25360, Cali (Colombia); Hard Coating Laboratory CDT-ASTIN SENA, Cali (Colombia); Aperador, W. [Ingenieria Mecatronica, Universidad Militar Nueva Granada, Bogota (Colombia)

2012-04-30

The aim of this work is to characterize the electrochemical behavior of [TiN/TiAlN]n multilayer coatings under corrosion-erosion condition. The multilayers with bilayer numbers (n) of 2, 6, 12, and 24 and/or bilayer period ({Lambda}) of 1500 nm, 500 nm, 250 nm, 150 nm and 125 nm were deposited by magnetron sputtering technique on Si (100) and AISI 1045 steel substrates. Both, the TiN and the TiAlN structures for multilayer coatings were evaluated via X-ray diffraction analysis. Mechanical and tribological properties were evaluated via nanoindentation measurements and scratch test respectively. Silica particles were used as abrasive material on corrosion-erosion test in 0.5 M of H{sub 2}SO{sub 4} solution at impact angles of 30 Degree-Sign and 90 Degree-Sign over surface. The electrochemical characterization was carried out using polarization resistance technique (Tafel), in order to observe changes in corrosion rate as a function of the bilayer number (n) or the bilayer period ({Lambda}) and the impact angle. Corrosion rate values of 9115 {mu}m y for uncoated steel substrate and 2615 {mu}m y for substrate coated with n = 24 ({Lambda} = 125 nm) under an impact angle of 30 Degree-Sign were found. On the other hand, for an impact angle of 90 Degree-Sign the corrosion rate exhibited 16401 {mu}m y for uncoated steel substrate and 5331 {mu}m y for substrate coated with n = 24 ({Lambda} = 125 nm). This behavior was correlated with the curves of mass loss for both coated samples and the surface damage was analyzed via scanning electron microscopy images for the two different impact angles. These results indicate that TiN/TiAlN multilayer coatings deposited on AISI 1045 steel represent a practical solution for applications in corrosive-erosive environments. - Highlights: Black-Right-Pointing-Pointer Determination of superficial phenomenon that occurs in surface of multilayer films. Black-Right-Pointing-Pointer Innovative multilayer system [TiN/TiAlN]n electrochemical

Measurement and analysis of polarization curves of mild steel in sodium carbonate/bicarbonate solution under erosion-corrosion conditions

Energy Technology Data Exchange (ETDEWEB)

Yuan, Q. [Taiyuan University of Technology, Taiyuan (China). Research Institute of Surface Engineering

2002-06-01

The polarization curves of mild steel in de-aerated 0.5 and mol NaHCO{sub 3} + 0.5 mol Na{sub 2}CO{sub 3} solution with and without erodent particles of 300 g/L of 100 {mu}m alumina have been measured using a rotating cylinder electrode (RCE) apparatus over the range of rotation speeds fro 0 to 4,000 r/min. The results show that the mild steel in the de-aerated slurry exhibits classical active/passive polarization behavior. The speed of cylinder rotation has a great effect in the presence of particles on the active dissolution current density. The erosion-corrosion process is severely erosion-dominated for the mild steel. However, the poor corrosion resistance of the mild steel in such turbulent slurries is also significant, especially at lower than 4 m/s. 19 refs., 5 figs.

Erosion-corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the boiler

Energy Technology Data Exchange (ETDEWEB)

Sidhu, T.S.; Prakash, S.; Agrawal, R.D.; Bhagat, R. [Shaheed Bhagat Singh College of Engineering & Technology, Ferozepur (India)

2009-04-15

The super-heater and re-heater tubes of the boilers used in thermal power plants are subjected to unacceptable levels of surface degradation by the combined effect of erosion-corrosion mechanism, resulting in the tube wall thinning and premature failure. The nickel-based superalloys can be used as boiler tube materials to increase the service life of the boilers, especially for the new generation ultra-supercritical boilers. The aim of the present investigation is to evaluate the erosion-corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the coal-fired boiler of a thermal power plant. The cyclic experimental study was performed for 1000 h in the platen superheater zone of the coal-fired boiler where the temperature was around 900{sup o}C. The corrosion products have been characterized with respect to surface morphology, phase composition and element concentration using the combined techniques of X-ray diffractometry (XRD), scanning electron microscopy/energy-dispersive analysis (SEM/EDAX) and electron probe micro analyser (EPMA). The Superni-75 performed well in the coal-fired boiler environment, which has been attributed mainly to the formation of a thick band of chromium in scale due to selective oxidation of the chromium.

On researching erosion-corrosion wear in pipelines: the rate and residual lifetime estimation

International Nuclear Information System (INIS)

Baranenko, V.I.; Yanchenko, Yu.A.; Gulina, O.M.; Dokukin, D.A.

2010-01-01

To base the normative document on calculation of pipelines erosive-corrosive wear (ECW) rate and residual lifetime this research of ECW regularities for pearlitic steel NPP pipelines was performed. The estimates of control data treatment statistical procedures efficiency were presented. The influence of the scheme of piping control on the ECW rate and residual lifetime estimation results was demonstrated. The simplified scheme is valid only in case of complete information. It's usage under data uncertainties leads to essential residual lifetime overstating [ru

Accessibility evaluation of the IFMIF liquid lithium loop considering activated erosion/corrosion materials deposition

International Nuclear Information System (INIS)

Nakamura, H.; Takemura, M.; Yamauchi, M.; Fischer, U.; Ida, M.; Mori, S.; Nishitani, T.; Simakov, S.; Sugimoto, M.

2005-01-01

This paper presents an evaluation of accessibility of the Li loop piping considering activated corrosion product. International Fusion Materials Irradiation Facility (IFMIF) is a deuteron-lithium (Li) stripping reaction neutron source for fusion materials testing. Target assembly and back wall are designed as fully remote maintenance component. Accessibility around the Li loop piping will depend on activation level of the deposition materials due to the back wall erosion/corrosion process under liquid Li flow. Activation level of the corrosion products coming from the AISI 316LN back wall is calculated by the ACT-4 of the THIDA-2 code system. The total activities after 1 day, 1 week, 1 month and 1 year cooling are 3.1 x 10 14 , 2.8 x 10 14 , 2.3 x 10 14 and 7.5 x 10 13 Bq/kg, respectively. Radiation dose rate around the Li loop pipe is calculated by QAD-CGGP2R code. Activated area of the back wall is 100 cm 2 . Corrosion rate is assumed 1 μm/year. When 10% of the corrosion material is supposed to be deposited on the inner surface of the pipe, the dose rate is calculated to be less than a permissible level of 10 μSv/h for hands-on maintenance, therefore, the maintenance work is assessed to be possible

Corrosion evaluation technology

International Nuclear Information System (INIS)

Kim, Uh Chul; Han, Jeong Ho; Nho, Kye Ho; Lee, Eun Hee; Kim, Hong Pyo; Hwang, Seong Sik; Lee, Deok Hyun; Hur, Do Haeng; Kim, Kyung Mo.

1997-09-01

A multifrequency ACPD system was assembled which can measure very small crack. Stress corrosion cracking test system with SSRT operating high temperature was installed. Stress corrosion cracking test of newly developed alloy 600 and existing alloy 600 was carried out in steam atmosphere of 400 deg C. No crack was observed in both materials within a test period of 2,000 hrs. Corrosion fatigue test system operating at high temperature was installed in which fatigue crack was measured by CDPD. Lead enhanced the SCC of the Alloy 600 in high temperature water, had a tendency to modify a cracking morphology from intergranular to transgranular. Pit initiation preferentially occurred at Ti-rich carbide. Resistance to pit initiation decreased with increasing temperature up to 300 deg C. Test loop for erosion corrosion was designed and fabricated. Thin layer activation technique was very effective in measuring erosion corrosion. Erosion corrosion of a part of secondary side pipe was evaluated by the Check Family Codes of EPRI. Calculated values of pipe thickness by Check Family Codes coincided with the pipe thickness measured by UT with an error of ± 20%. Literature review on turbine failure showed that failure usually occurred in low pressure turbine rotor disc and causes of failure are stress corrosion cracking and corrosion fatigue. (author). 12 refs., 20 tabs., 77 figs

Cause Analysis of Flow Accelerated Corrosion and Erosion-Corrosion Cases in Korea Nuclear Power Plants

Energy Technology Data Exchange (ETDEWEB)

Lee, Y. S.; Lee, S. H. [Korea Hydro and Nuclear Power Co., Ltd., Gyeongju (Korea, Republic of); Hwang, K. M. [KEPCO Engineering and Construction Company, Gimcheon (Korea, Republic of)

2016-08-15

Significant piping wall thinning caused by Flow-Accelerated Corrosion (FAC) and Erosion-Corrosion (EC) continues to occur, even after the Mihama Power Station unit 3 secondary pipe rupture in 2004, in which workers were seriously injured or died. Nuclear power plants in many countries have experienced FAC and EC-related cases in steam cycle piping systems. Korea has also experienced piping wall thinning cases including thinning in the downstream straight pipe of a check valve in a feedwater pump line, the downstream elbow of a control valve in a feedwater flow control line, and failure of the straight pipe downstream of an orifice in an auxiliary steam return line. Cause analyses were performed by reviewing thickness data using Ultrasonic Techniques (UT) and, Scanning Electron Microscope (SEM) images for the failed pipe, and numerical simulation results for FAC and EC cases in Korea Nuclear Power Plants. It was concluded that the main cause of wall thinning for the downstream pipe of a check valve is FAC caused by water vortex flow due to the internal flow shape of a check valve, the main cause of wall thinning for the downstream elbow of a control valve is FAC caused by a thickness difference with the upstream pipe, and the main cause of wall thinning for the downstream pipe of an orifice is FAC and EC caused by liquid droplets and vortex flow. In order to investigate more cases, additional analyses were performed with the review of a lot of thickness data for inspected pipes. The results showed that pipe wall thinning was also affected by the operating condition of upstream equipment. Management of FAC and EC based on these cases will focus on the downstream piping of abnormal or unusual operated equipment.

Elevated temperature erosion studies on some materials for high temperature applications

International Nuclear Information System (INIS)

Zhou Jianren.

1991-01-01

The surface degradation of materials due to high temperature erosion or combined erosion corrosion is a serious problem in many industrial and aeronautical applications. As such, it has become an important design consideration in many situations. The materials investigated in the present studies are stainless steels, Ti-6Al-4V, alumina ceramics, with and without silicate glassy phase, and zirconia. These are some of the potential materials for use in the high temperature erosive-corrosive environments. The erosion or erosion-corrosion experiments were performed in a high temperature sand-blast type of test rig. The variables studied included the temperature, material composition, heat treatment condition, impingement velocity and angle, erodent concentration, etc. The morphological features of the eroded or eroded-corroded surfaces, substrate deformation, and oxide characteristics were studied by optical and scanning electron microscopy, X-ray diffraction, energy dispersive X-ray spectroscopy, thermogravimetric analysis. The scratch test, single ball impact, and indentation tests were used to understand the behavior of oxide film in particle impacts. Based on these studies, the understanding of the mechanisms involved in the mechanical or combined mechanical and chemical actions in erosion was developed

Erosion corrision in water steam circuits - reasons and countermeasures

International Nuclear Information System (INIS)

Heitmann, H.G.; Kastner, W.

An increased material erosion on tubes in steam generators, preheaters and condensers but also on turbine casings and connecting pipes of unalloyed and low-alloy steels occurs, to an essential extent, due to erosion-corrosion processes in the fluid-swept plant sections. On the one hand, they cause thinning of the material and sometimes leaks, on the other hand the erosion material leads to contamination of the water-steam cycle with its harmful consequences. The cause of erosion-corrosion is a dissolving corrosion due to the convective effect of pure fluid turbulences. The occurrence of erosion-corrosion is limited to such metallic materials, which are in need of oxide protection layers for their constancy. The cover layers are destroyed by erosive influence and the formation of new protection layers is prevented. At KWU, experimental studies of plates were carried out in the Benson test section to obtain information about the most important parameters of influence. These are in particular the flow velocity, the medium temperature and the water quality (pH value and oxygen content). Moreover, the resistivity of different materials has been compared and the resistance of magnetite protection layers to erosion-corrosion was examined. The results of these studies deliver fundamentals to avoid erosion-corrosion also in power plant engineering to the greatest possible extent. The following variants reveal to be important: 1. Use of chrome alloy materials. 2. Decrease of the flow velocity. 3. Increase of the pH value or the oxygen content. The importance of the test results for power plant engineering is briefly described. (orig.) [de

U.S. industry response to surry corrosion event

International Nuclear Information System (INIS)

Chexal, V.K.; Dietrich, E.B.; Torok, R.C.; Randall, G.A.; Shevde, V.C.; Horowitz, J.S.

1990-01-01

On December 9, 1986, a 460 mm (18 inch) diameter carbon steel elbow in the condensate system at Surry Unit-2 failed. The failure occurred as a consequence of thinning of the elbow by erosion-corrosion. Inspections revealed significant thinning of carbon steel sections at numerous locations in the condensate and feedwater piping of both Surry units. The subsequent discovery of thinning at other plants established erosion-corrosion as a generic issue for nuclear and fossil plants. To quickly resolve industry and regulatory concerns associated with single-phase erosion-corrosion, EPRI sought to: (1) find ways to determine where single phase erosion-corrosion is most likely to occur; (2) define accurate and low-cost inspection methods; and (3) identify techniques for preventing further pipe degradation. Erosion-corrosion programs have been conducted in a number of laboratories world-wide. The associated phenomena are complex and depend on the interrelationship of water temperature, water chemistry, component material, flow velocity and the geometry of the flow path (straight, bend, tee, etc.). EPRI supplemented existing data and developed technical products tailored for utility use on the erosion-corrosion issue. This paper describes the U.S. industry response to the Surry event and the related EPRI activities in the corrosion area

Preliminary review of mass transfer and flow visualization studies and techniques relevant to the study of erosion-corrosion of reactor piping systems

Energy Technology Data Exchange (ETDEWEB)

Kuzay, T.M.; Halle, H.J.; Kasza, K.E.

1988-06-01

This report provides some background information on the failed piping at the Surry-2 reactor; a summary of pertinent literature on mass transfer in related geometries; and a description of methodologies for visualization and erosion rate measurements in laboratory model studies that can provide greater insight into the role of flow geometry in erosion-corrosion. 18 refs., 9 figs., 1 tab.

Preliminary review of mass transfer and flow visualization studies and techniques relevant to the study of erosion-corrosion of reactor piping systems

International Nuclear Information System (INIS)

Kuzay, T.M.; Halle, H.J.; Kasza, K.E.

1988-06-01

This report provides some background information on the failed piping at the Surry-2 reactor; a summary of pertinent literature on mass transfer in related geometries; and a description of methodologies for visualization and erosion rate measurements in laboratory model studies that can provide greater insight into the role of flow geometry in erosion-corrosion. 18 refs., 9 figs., 1 tab

Recognition and Analysis of Corrosion Failure Mechanisms

Directory of Open Access Journals (Sweden)

Steven Suess

2006-02-01

Full Text Available Corrosion has a vast impact on the global and domestic economy, and currently incurs losses of nearly $300 billion annually to the U.S. economy alone. Because of the huge impact of corrosion, it is imperative to have a systematic approach to recognizing and mitigating corrosion problems as soon as possible after they become apparent. A proper failure analysis includes collection of pertinent background data and service history, followed by visual inspection, photographic documentation, material evaluation, data review and conclusion procurement. In analyzing corrosion failures, one must recognize the wide range of common corrosion mechanisms. The features of any corrosion failure give strong clues as to the most likely cause of the corrosion. This article details a proven approach to properly determining the root cause of a failure, and includes pictographic illustrations of the most common corrosion mechanisms, including general corrosion, pitting, galvanic corrosion, dealloying, crevice corrosion, microbiologically-influenced corrosion (MIC, corrosion fatigue, stress corrosion cracking (SCC, intergranular corrosion, fretting, erosion corrosion and hydrogen damage.

Synthesis of Ceramic Protective Coatings for Chemical Plant Parts Operated in Hi-temperature and Corrosive/Erosive Environment

International Nuclear Information System (INIS)

Son, M. C.; Park, J. R.; Hong, K. T.; Seok, H. K.

2005-01-01

Some feasibility studies are conducted to produce an advanced ceramic coating, which reveals superior chemical and mechanical strength, on metal base structure used in chemical plant. This advanced coating on metallic frame can replace ceramic delivery pipe and reaction chamber used in chemical plant, which are operated in hi-temperature and corrosive/erosive environment. An dual spraying is adopted to reduce the residual stress in order to increase the coating thickness and the residual stress is estimated by in-situ manner. Then new methodology is tried to form special coating of yttrium aluminum garnet(YAG), which reveals hi-strength and low-creep rates at hi-temperature, superior anti-corrosion property, hi-stability against Alkali-Vapor corrosion, and so on, on iron base structure. To verify the formation of YAG during thermal spraying, XRD(X ray diffraction) technique was used

A mathematical model for erosion-corrosion downstream of an orifice

International Nuclear Information System (INIS)

Thomas, R.M.

1989-08-01

In certain types of nuclear plant, the internal surfaces of the steel high-pressure boiler tubes become covered with magnetite. This normal growth of protective magnetite may, in unfavourable circumstances, be replaced by rapid attack on the tube wall. Particularly at risk are the regions downstream of the orifice plates commonly fitted near the boiler inlet. An attempt is made to construct a mathematical model for this erosion-corrosion which is considerably more complete than those available hitherto. A systematic synthesis is developed of the various aspects of the phenomenon, namely the mechanism of the topotactic oxidation at the interface between magnetite and metal, the kinetics of the electrode reactions at the magnetite/solution interface, the thermodynamics of magnetite solubility and the calculation of mass transfer in solution. With one choice of parameters and some simplification, the treatment reduces to the original theory of Bignold. (author)

Corrosion/95 conference papers

International Nuclear Information System (INIS)

Anon.

1995-01-01

The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge

Corrosion problems and solutions in oil refining and petrochemical industry

CERN Document Server

Groysman, Alec

2017-01-01

This book addresses corrosion problems and their solutions at facilities in the oil refining and petrochemical industry, including cooling water and boiler feed water units. Further, it describes and analyzes corrosion control actions, corrosion monitoring, and corrosion management. Corrosion problems are a perennial issue in the oil refining and petrochemical industry, as they lead to a deterioration of the functional properties of metallic equipment and harm the environment – both of which need to be protected for the sake of current and future generations. Accordingly, this book examines and analyzes typical and atypical corrosion failure cases and their prevention at refineries and petrochemical facilities, including problems with: pipelines, tanks, furnaces, distillation columns, absorbers, heat exchangers, and pumps. In addition, it describes naphthenic acid corrosion, stress corrosion cracking, hydrogen damages, sulfidic corrosion, microbiologically induced corrosion, erosion-corrosion, and corrosion...

77 FR 41457 - Aging Management Associated With Wall Thinning Due to Erosion Mechanisms

Science.gov (United States)

2012-07-13

... Corrosion,'' based on the staff's review of several license renewal applications' flow-accelerated corrosion... address emergent issues not covered in license renewal guidance documents, such as the GALL Report and SRP... erosion mechanisms; (b) revise the definition of ``flow-accelerated corrosion'' and ``erosion'' to align...

Evaluation of the Synergistic Effect of Erosion-Corrosion on AISI 4330 Steel in Saline-Sand Multiphase Flow by Electrochemical and Gravimetric Techniques

Directory of Open Access Journals (Sweden)

Dario Yesid Peña Ballesteros

2016-01-01

Full Text Available The synergistic effects of fluid flow, sand particles, and solution pH on erosion-corrosion of AISI 4330 steel alloy in saline-sand medium were studied through a rotating cylinder electrode (RCE system by weight-loss and electrochemical measurements. The worn surface was analyzed by X-ray diffraction (XRD and scanning electron microscopy (SEM. Results show that, under all the test conditions assessed, the passivity of the steel alloy could not be maintained; as a result, an activation mechanism dominates the corrosion process of steel alloy. Furthermore, the potentiodynamic curves show that, with the increasing of the electrode flow rate and particle size, the anodic current density increased, which is due to deterioration of the electrode by the impacting slurry. Although the increase of particle size affects the anodic current density, the effect of particle size does not cause a significant change in the polarization behavior of the steel electrode. The electrochemical impedance and potentiodynamic curves suggest that erosion-corrosion phenomenon of the ASISI 4330 steel is under mixed control of mass transport and charge transfer. The inductive loops formed in the impedance plots are representative of an increase in roughness of the electrode caused by the particles impacting at the surface. The change in the passivity of the steel alloy as the pH is altered plays an important role in the corrosion rate.

Flow-induced corrosion behavior of absorbable magnesium-based stents.

Science.gov (United States)

Wang, Juan; Giridharan, Venkataraman; Shanov, Vesselin; Xu, Zhigang; Collins, Boyce; White, Leon; Jang, Yongseok; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2014-12-01

The aim of this work was to study corrosion behavior of magnesium (Mg) alloys (MgZnCa plates and AZ31 stents) under varied fluid flow conditions representative of the vascular environment. Experiments revealed that fluid hydrodynamics, fluid flow velocity and shear stress play essential roles in the corrosion behavior of absorbable magnesium-based stent devices. Flow-induced shear stress (FISS) accelerates the overall corrosion (including localized, uniform, pitting and erosion corrosions) due to the increased mass transfer and mechanical force. FISS increased the average uniform corrosion rate, the localized corrosion coverage ratios and depths and the removal rate of corrosion products inside the corrosion pits. For MgZnCa plates, an increase of FISS results in an increased pitting factor but saturates at an FISS of ∼0.15Pa. For AZ31 stents, the volume loss ratio (31%) at 0.056Pa was nearly twice that (17%) at 0Pa before and after corrosion. Flow direction has a significant impact on corrosion behavior as more severe pitting and erosion corrosion was observed on the back ends of the MgZnCa plates, and the corrosion product layer facing the flow direction peeled off from the AZ31 stent struts. This study demonstrates that flow-induced corrosion needs be understood so that Mg-based stents in vascular environments can be effectively designed. Copyright © 2014 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Steam side corrosion-erosion monitoring and control improvements performed at the Kalinin NPP in the frame of the CEC Tacis'92 program

International Nuclear Information System (INIS)

1994-01-01

The TACIS program (Technical Assistance to the Community of Independent States), funded by the CEC, is aimed at improving the reliability and safety of the VVER NPPs operation. The program consists of the following two phases: upgrading the on-line water chemistry monitoring and laboratory analytical equipment; implementation of generic studies to assess the corrosion risks in the steam side sensitive areas and to set-up the most appropriate strategy to monitor and to control the corrosion-erosion phenomena in the secondary side. 3 figs., 2 tabs

Probabilistic methods for evaluation of erosion-corrosion wall thinning in french pressurized water reactors

International Nuclear Information System (INIS)

Ardillon, E.; Bouchacourt, M.

1994-04-01

This paper describes the application of the probabilistic approach to a selected study section having known characteristics. The method is based on the physico-chemical model of erosion-corrosion, the variables of which are probabilized. The three main aspects of the model, namely the thermohydraulic flow conditions, the chemistry of the fluid, and the geometry of the installation, are described. The study ultimately makes it possible determine: - the evolution of wall thinning distribution, using the power station's measurements; - the main parameters of influence on the kinetics of wall thinning; - the evolution of the fracture probabilistic of the pipe in question. (authors). 10 figs., 7 refs

Influence of the nitrogen gas addition in the Ar shielding gas on the erosion-corrosion of tube-to-tube sheet welds of hyper duplex stainless steel

International Nuclear Information System (INIS)

Kim, Hye-Jin; Jeon, Soon-Hyeok; Kim, Soon-Tae; Lee, In-Sung; Park, Yong-Soo

2014-01-01

Duplex stainless steels with nearly equal fraction of the ferrite(α) phase and austenite(γ) phase have been increasingly used for various applications such as power plants, desalination facilities due to their high resistance to corrosion, good weldability, and excellent mechanical properties. Hyper duplex stainless steel (HDSS) is defined as the future duplex stainless steel with a pitting resistance equivalent (PRE= wt.%Cr+3.3(wt.%Mo+0.5wt.%W)+30wt.%N) of above 50. However, when HDSS is welded with gas tungsten arc (GTA), incorporation of nitrogen in the Ar shielding gas are very important because the volume fraction of α-phase and γ-phase is changed and harmful secondary phases can be formed in the welded zone. In other words, the balance of corrosion resistance between two phases and reduction of Cr 2 N are the key points of this study. The primary results of this study are as follows. The addition of N 2 to the Ar shielding gas provides phase balance under weld-cooling conditions and increases the transformation temperature of the α-phase to γ-phase, increasing the fraction of γ-phase as well as decreasing the precipitation of Cr2N. In the anodic polarization test, the addition of nitrogen gas in the Ar shielding gas improved values of the electrochemical parameters, compared to the Pure Ar. Also, in the erosion-corrosion test, the HDSS welded with shielding gas containing N 2 decreased the weight loss, compared to HDSS welded with the Ar pure gas. This result showed the resistance of erosion-corrosion was increased due to increasing the fraction of γ-phase and the stability of passive film according to the addition N 2 gas to the Ar shielding gas. As a result, the addition of nitrogen gas to the shielding gas improved the resistance of erosion-corrosion

Influence of the nitrogen gas addition in the Ar shielding gas on the erosion-corrosion of tube-to-tube sheet welds of hyper duplex stainless steel

Energy Technology Data Exchange (ETDEWEB)

Kim, Hye-Jin; Jeon, Soon-Hyeok; Kim, Soon-Tae; Lee, In-Sung; Park, Yong-Soo [Yonsei University, Seoul (Korea, Republic of)

2014-03-15

Duplex stainless steels with nearly equal fraction of the ferrite(α) phase and austenite(γ) phase have been increasingly used for various applications such as power plants, desalination facilities due to their high resistance to corrosion, good weldability, and excellent mechanical properties. Hyper duplex stainless steel (HDSS) is defined as the future duplex stainless steel with a pitting resistance equivalent (PRE= wt.%Cr+3.3(wt.%Mo+0.5wt.%W)+30wt.%N) of above 50. However, when HDSS is welded with gas tungsten arc (GTA), incorporation of nitrogen in the Ar shielding gas are very important because the volume fraction of α-phase and γ-phase is changed and harmful secondary phases can be formed in the welded zone. In other words, the balance of corrosion resistance between two phases and reduction of Cr{sub 2}N are the key points of this study. The primary results of this study are as follows. The addition of N{sub 2} to the Ar shielding gas provides phase balance under weld-cooling conditions and increases the transformation temperature of the α-phase to γ-phase, increasing the fraction of γ-phase as well as decreasing the precipitation of Cr2N. In the anodic polarization test, the addition of nitrogen gas in the Ar shielding gas improved values of the electrochemical parameters, compared to the Pure Ar. Also, in the erosion-corrosion test, the HDSS welded with shielding gas containing N{sub 2} decreased the weight loss, compared to HDSS welded with the Ar pure gas. This result showed the resistance of erosion-corrosion was increased due to increasing the fraction of γ-phase and the stability of passive film according to the addition N{sub 2} gas to the Ar shielding gas. As a result, the addition of nitrogen gas to the shielding gas improved the resistance of erosion-corrosion.

Dictionary corrosion and corrosion control. English-German/German-English. Fachwoerterbuch Korrosion und Korrosionsschutz. Englisch-Deutsch/Deutsch-Englisch

Energy Technology Data Exchange (ETDEWEB)

1985-01-01

This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods.

Corrosion/erosion detection of boiler tubes utilizing pulsed infrared imaging

Science.gov (United States)

Bales, Maurice J.; Bishop, Chip C.

1995-05-01

This paper discusses a new technique for locating and detecting wall thickness reduction in boiler tubes caused by erosion/corrosion. Traditional means for this type of defect detection utilizes ultrasonics (UT) to perform a point by point measurement at given intervals of the tube length, which requires extensive and costly shutdown or `outage' time to complete the inspection, and has led to thin areas going undetected simply because they were located in between the sampling points. Pulsed infrared imaging (PII) can provide nearly 100% inspection of the tubes in a fraction of the time needed for UT. The IR system and heat source used in this study do not require any special access or fixed scaffolding, and can be remotely operated from a distance of up to 100 feet. This technique has been tried experimentally in a laboratory environment and verified in an actual field application. Since PII is a non-contact technique, considerable time and cost savings should be realized as well as the ability to predict failures rather than repairing them once they have occurred.

Protecting solar collector systems from corrosion

Energy Technology Data Exchange (ETDEWEB)

1978-01-01

The main cause of the reduced life of a solar heating system is corrosion of the exterior parts and the internal components. This report outlines ways of reducing the cost of solar heating by reducing the corrosion in solar heating systems, and hence increasing the system's service life. Mechanisms for corrosion are discussed: these include galvanic corrosion and crevice corrosion. Means of minimizing corrosion at the design stage are then described. Such methods, when designing the solar collector, involve ensuring proper drainage of exterior water; eliminating situations where moisture, dirt and pollutants may collect; preventing condensation inside the collector; using proper gaskets and sealants at appropriate places; and selecting optimum materials and coatings. Interior corrosion can be minimized at the design stage by choosing a good heat transfer fluid and corrosion inhibitor, in the case of systems where liquids are used; ensuring a low enough flow rate to avoid erosion; designing the system to avoid crevices; and avoiding situations where galvanic corrosion could occur. Other procedures are given for minimizing corrosion in the construction and operation of solar heating systems. 7 figs., 7 tabs.

Method and device for the determination of material loss due to corrosion and/or erosion

International Nuclear Information System (INIS)

Dugstad, A.; Videm, K.

1990-01-01

The invention relates to a method and an apparatus for gauging material loss due to corrosion and/or erosion during a certain period of time from a given piece of material which previously has been made radioactive. The material loss is determined by measuring the intensity of the radiactive radiation from the material by means of a radiation intensity meter disposed at a measuring site a fixed distance from said piece of material for the measurement of the radioactive radiation from the piece both at the beginning and at the end of said period of time. Each of the measurements is calibrated by means of an additional radiation source disposed for controllably adopting either a most radiation screened position or alternatively a least screened position with respect to a radiation screen, and thereby providing a known radiation intensity at the measuring site in both positions. The least radiation screened position provides full unscreened radiation intensity at the measuring site, whereas the most screened position provides negligible radiation intensity at said site. The measurement results in the two positions are subsequently compared in order to deduce the contribution of said piece of material to the combined radiation intensity in proporsion to the known contribution of the radiation source. The additional radiation source is preferable made from a calibration body composed of the same material as the piece of material exposed to corrosion and/or erosion, the calibration body body being activated at the same time and by the same activation process as said piece. The calibration body is preferably dimensioned to provide at all time the same radiation intensity at the measuring site as a predetermined material loss from the piece of material, e.g. a prefixed thickness reduction of the same. 4 figs

Corrosion of metallic materials. Dry corrosion, aqueous corrosion and corrosion by liquid metal, methods of protection

International Nuclear Information System (INIS)

Helie, Max

2015-01-01

This book is based on a course on materials given in an engineering school. The author first gives an overview of metallurgy issues: metallic materials (pure metals, metallic alloys), defects of crystal lattices (point defects, linear defects or dislocations), equilibrium diagrams, steels and cast, thermal processing of steels, stainless steels, aluminium and its alloys, copper and its alloys. The second part addresses the properties and characterization of surfaces and interfaces: singularity of a metal surface, surface energy of a metal, energy of grain boundaries, adsorption at a material surface, metal-electrolyte interface, surface oxide-electrolyte interface, techniques of surface analysis. The third chapter addresses the electrochemical aspects of corrosion: description of the corrosion phenomenon, free enthalpy of a compound and free enthalpy of a reaction, case of dry corrosion (thermodynamic aspect, Ellingham diagram, oxidation mechanisms, experimental study, macroscopic modelling), case of aqueous corrosion (electrochemical thermodynamics and kinetics, experimental determination of corrosion rate). The fourth part addresses the different forms of aqueous corrosion: generalized corrosion (atmospheric corrosion, mechanisms and tests), localized corrosion (galvanic, pitting, cracking, intergranular, erosion and cavitation), particular cases of stress cracking (stress corrosion, fatigue-corrosion, embrittlement by hydrogen), and bi-corrosion (of non alloyed steels, of stainless steels, and of aluminium and copper alloys). The sixth chapter addresses the struggle and the protection against aqueous corrosion: methods of prevention, scope of use of main alloys, geometry-based protection of pieces, use of corrosion inhibitors, use of organic or metallic coatings, electrochemical protection. The last chapter proposes an overview of corrosion types in industrial practices: in the automotive industry, in the oil industry, in the aircraft industry, and in the

An experimental study on the erosion behavior of pseudoelastic TiNi alloy in dry sand and in aggressive media

Energy Technology Data Exchange (ETDEWEB)

Zhang, T.; Li, D.Y. [Alberta Univ., Edmonton, AB (Canada). Dept. of Chemical Engineering

2000-11-30

The corrosive erosion behavior of Ti-51at.%Ni alloy under different erosion conditions was studied and compared to that of 304 stainless steel. Erosion tests were performed in a slurry-pot tester with dry sand, 3.5% NaCl slurry and 0.1 moll{sup -1} H{sub 2}SO{sub 4} slurry containing 30% silica sand, respectively. Synergistic effects of corrosion and erosion were studied in steady corrosion, polarization, dry sand erosion and micro-wear experiments. An electrochemical-scratching test characterized the failure and recovery of the passive film formed on TiNi alloy in 3.5% NaCl and 0.1 mol l{sup -1} H{sub 2}SO{sub 4} solutions, respectively. In both dry sand and the corrosive media, the TiNi alloy exhibited considerably greater erosion resistance than 304 stainless steel. (orig.)

Corrosion monitoring using FSM technology

International Nuclear Information System (INIS)

Strommen, R.; Horn, H.; Gartland, P.O.; Wold, K.; Haroun, M.

1995-01-01

FSM is a non-intrusive monitoring technique based on a patented principle, developed for the purpose of detection and monitoring of both general and localized corrosion, erosion, and cracking in steel and metal structures, piping systems, and vessels. Since 1991, FSM has been used for a wide range of applications, including for buried and open pipelines, process piping offshore, subsea pipelines and flowlines, applications in the nuclear power industry, and in materials, research in general. This paper describes typical applications of the FSM technology, and presents operational experience from some of the land-based and subsea installations. The paper also describes recent enhancements in the FSM technology and in the analysis of FSM readings, allowing for monitoring and detailed quantification of pitting and mesa corrosion, and of corrosion in welds

A study on the behaviour of corrosion-erosion at the Bearing metals by cavitation(1) (for the influence of pH)

International Nuclear Information System (INIS)

Lim, Uh Hoh; Lee, Jin Yeol

1991-01-01

Recently, due to increased occurrence of cavitation-erosion at slide bearing metals with the tendency of high speed and large output at internal combustion engine, there is a need to study the role of corrosive environments on cavitation-erosion. Therefore, this paper were investigate on the behaviour of cavitation-erosion under the change of pH environments at slide bearing metals with using piezoelectric vibratory apparatus. The main results obtained were as follows: 1. The weight loss and its rate showed to be increased according to the order of pH 2 > pH 12 > pH 7 > pH 4 environments, and also retarded extremely at pH 4 environment 2. The resistance of material on cavitation-erosion was excellent at pH 4 environment, and also was improved considerably its resistance with increasing of the space between specimen and horn tip. 3. It was showed that the incubation periods shortened with the tendency of pH 2 > pH 12 > pH 4 > pH 7 environment, and enlarged greatly at pH 7 environment. 4. The pitted holes of damaged surface under pH 4 environment showed dense aspects by comparison with pH 7 environment

The effect of Ti(CN/TiNb(CN coating on erosion–corrosion resistance

Directory of Open Access Journals (Sweden)

William Aperador Chaparro

2012-05-01

Full Text Available The goal of this work was to study electrochemical behaviour in corrosion-erosion conditions for Ti(CN/TiNb(CN multilayer coatings having 1, 50, 100, 150 and 200 bilayer periods on AISI 4140 steel substrates by using a multi-target magnetron reactive sputtering device, with an r.f. source (13.56 MHz, two cylindrical magnetron cathodes and two stoichiometric TiC and Nb targets. The multi-layers were evaluated by comparing them to corrosion, erosion and erosion corrosion for a 30º impact angle in a solution of 0.5 M NaCl and silica, analysing the effect of impact angle and the number of bilayers on these coatings’ corrosion resistance. The electrochemical characterisation was performed using electrochemical impedance spectroscopy for analysing corrosion surface; surface morphology was characterised by using a high-resolution scanning electron microscope (SEM. The results showed a de-creased corrosion rate for multilayer systems tested at 30°.

Identified corrosion and erosion mechanisms in SCO2 Brayton Cycles.

Energy Technology Data Exchange (ETDEWEB)

Fleming, Darryn D.; Kruizenga, Alan Michael

2014-06-01

Supercritical Carbon Dioxide (S-CO2) is an efficient and flexible working fluid for power production. Research to interface S-CO2 systems with nuclear, thermal solar, and fossil energy sources is currently underway. To proceed, we must address concerns regarding compatibility of materials, at high temperature, and compatibility between significantly different heat transfer fluids. Dry, pure S-CO2 is thought to be relatively inert [1], while the addition of ppm levels of water and oxygen result in formation of a protective chromia layer and iron oxide [2]. Thin oxides are favorable as diffusion barriers, and for their minimal impact on heat transfer. While S-CO2 is typically understood to be the secondary fluid, many varieties of primary fluids exist for nuclear applications. Molten salts, for use in the Molten Salt Reactor concept, are given as an example to contrast the materials requirements of primary and secondary fluids. Thin chromia layers are soluble in molten salt systems (nitrate, chloride, and fluoride based salts) [3-8], making materials selection for heat exchangers a precarious balancing act between high temperature oxidation (S-CO2) and metal dissolution (salt side of heat exchanger). Because concerns have been raised regarding component lifetimes, S-CO2 work has begun to characterize starting materials and to establish a baseline by analysis of 1) as-received stainless steel piping, and 2) piping exposed to S-CO2 under typical operating conditions with Sandia National Laboratories Brayton systems. A second issue discovered by SNL involves substantial erosion in the turbine blade and inlet nozzle. It is believed that this is caused by small particulates that originate from different materials around the loop that are entrained by the S-CO2 to the nozzle, where they impact the inlet nozzle vanes, causing erosion. We believe that, in some way, this is linked to the purity of the S-CO2, the corrosion contaminants, and the metal particulates that

Cavitation erosion of copper and aluminium in water at elevated-temperature

CSIR Research Space (South Africa)

Auret, JG

1993-12-01

Full Text Available anomaly was investigated by employing specially developed cells for corrosion rate and temperature measurements on a cavitating aluminium sample. It was found that an increase in corrosion rate was mainly responsible for the high cavitation erosion rate...

THE USE OF COATINGS FOR HOT CORROSION AND EROSION PROTECTION IN TURBINE HOT SECTION COMPONENTS

Directory of Open Access Journals (Sweden)

Hayrettin AHLATCI

1999-01-01

Full Text Available High pressure turbine components are subjected to a wide variety of thermal and mechanical loading during service. In addition, the components are exposed to a highly oxidizing atmosphere which may contain contaminants such as sulphates, chlorides and sulphuorous gases along with erosive media. So the variety of surface coatings and deposition processes available for the protection of blade and vane components in gas turbines are summarised in this study. Coating types range from simple diffusion aluminides to modified aluminides and a CoCrAlY overlayer. The recommendations for corrosion-resistant coatings (for low temperature and high temperature hot corrosion environments are as follows: silicon aluminide and platinumchromium aluminide for different gas turbine section superalloys substrates. Platinum metal additions are used to improve the properties of coatings on turbine components. Inorganic coatings based on ceramic films which contain aluminium or aluminium and silicon are very effective in engines and gas turbines. Diffusion, overlayer and thermal barrier coatings which are deposited on superalloys gas turbine components by pack cementation, plasma spraying processes and a number of chemical vapour deposition, physical vapour deposition processes (such as electron beam, sputtering, ion plating are described. The principles underlying the development of protective coatings serve as a useful guide in the choice of coatings for other high temperature applications.

High temperature degradation by erosion-corrosion in bubbling fluidized bed combustors

Directory of Open Access Journals (Sweden)

Hou Peggy

2004-01-01

Full Text Available Heat-exchanger tubes in fluidized bed combustors (FBCs often suffer material loss due to combined corrosion and erosion. Most severe damage is believed to be caused by the impact of dense packets of bed material on the lower parts of the tubes. In order to understand this phenomenon, a unique laboratory test rig at Berkeley was designed to simulate the particle hammering interactions between in-bed particles and tubes in bubbling fluidized bed combustors. In this design, a rod shaped specimen is actuated a short distance within a partially fluidized bed. The downward specimen motion is controlled to produce similar frequencies, velocities and impact forces as those experienced by the impacting particle aggregates in practical systems. Room temperature studies have shown that the degradation mechanism is a three-body abrasion process. This paper describes the characteristics of this test rig, reviews results at elevated temperatures and compares them to field experience. At higher temperatures, deposits of the bed material on tube surfaces can act as a protective layer. The deposition depended strongly on the type of bed material, the degree of tube surface oxidation and the tube and bed temperatures. With HCl present in the bed, wastage was increased due to enhanced oxidation and reduced oxide scale adherence.

Degradation of aged plants by corrosion: 'Long cell action' in unresolved corrosion issues

International Nuclear Information System (INIS)

Saji, Genn

2009-01-01

In a series of previously published papers the author has identified that 'long cell action' corrosion plays a pivotal role in practically all unresolved corrosion issues for all types of nuclear power plants (e.g. PWR/VVER, BWR/RBMK and CANDU). Some of these unresolved issues are IGSCC, PWSCC, AOA and FAC (erosion-corrosion). In conventional corrosion science it is well established that 'long cell action' can seriously accelerate or suppress the local cell corrosion activities. Although long cell action is another fundamental mechanism of corrosion, especially in a 'soil corrosion' arena, potential involvement of this corrosion process has never been studied in nuclear and fossil power plants as far as the author has been able to establish. The author believes that the omission of this basic corrosion mechanism is the root cause of practically all un-resolved corrosion issues. In this paper, the author further elaborated on his assessment to other key corrosion issues, e.g. steam generator and turbine corrosion issues, while briefly summarizing previous discussions for completeness purposes, as well as introducing additional experimental and theoretical evidence of this basic corrosion mechanism. Due to the importance of this potential mechanism the author is calling for institutional review activities and further verification experiments in the form of a joint international project.

Erosion-corrosion and surface protection of A356 Al/ZrO2 composites produced by vortex and squeeze casting

International Nuclear Information System (INIS)

El-Khair, M.T. Abou; Aal, A. Abdel

2007-01-01

Erosive-corrosive wear behavior of Al-Si-Mg (A356 Al) alloy and its composite reinforced by ZrO 2 and produced by vortex and squeeze techniques has been studied in water containing 40% sand slurry. The worn surfaces of investigated alloys have been studied and the mechanism of material removal from the specimen surface was examined to be associated with number of subsequent and repetitive stages. The possibility of Ni coating for Al composites by electrochemical deposition is investigated. The surface layer was characterized by microhardness measurements, optical microscope, scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDX) analysis. The electrochemical results obtained from polarization studies for Ni-coated, A356 Al alloy and composites in 3.5% sodium chloride solution indicated higher protection exhibited by Ni coatings due to the nickel properties. The squeezed cast composite is characterized by high corrosion and wear resistance comparing the composite produced by vortex process. This study revealed that the Ni-coated materials provide higher abrasive resistance and therefore a longer service life compared to A356 Al-ZrO 2

Cavitation erosion mechanism of titanium alloy radiation rods in aluminum melt.

Science.gov (United States)

Dong, Fang; Li, Xiaoqian; Zhang, Lihua; Ma, Liyong; Li, Ruiqing

2016-07-01

Ultrasound radiation rods play a key role in introducing ultrasonic to the grain refinement of large-size cast aluminum ingots (with diameter over 800 mm), but the severe cavitation corrosion of radiation rods limit the wide application of ultrasonic in the metallurgy field. In this paper, the cavitation erosion of Ti alloy radiation rod (TARR) in the semi-continuous direct-chill casting of 7050 Al alloy was investigated using a 20 kHz ultrasonic vibrator. The macro/micro characterization of Ti alloy was performed using an optical digital microscopy and a scanning electron microscopy, respectively. The results indicated that the cavitation erosion and the chemical reaction play different roles throughout different corrosion periods. Meanwhile, the relationship between mass-loss and time during cavitation erosion was measured and analyzed. According to the rate of mass-loss to time, the whole cavitation erosion process was divided into four individual periods and the mechanism in each period was studied accordingly. Copyright © 2015 Elsevier B.V. All rights reserved.

Slurry Erosion Behavior of Destabilized and Deep Cryogenically Treated Cr-Mn-Cu White Cast Irons

Directory of Open Access Journals (Sweden)

S. Gupta

2016-12-01

Full Text Available The effects of destabilization treatment and destabilization followed by cryogenic treatment have been evaluated on the microstructural evolution and sand-water slurry erosion behavior of Cr-Mn-Cu white cast irons. The phase transformations after the destabilization and cryotreatment have been characterized by bulk hardness measurement, optical and scanning electron microscopy, x-ray diffraction analysis. The static corrosion rate has been measured in tap water (with pH=7 and the erosion-corrosion behavior has been studied by slurry pot tester using sand-water slurry. The test results indicate that the cryogenic treatment has a significant effect in minimizing the as-cast retained austenite content and transforming into martensitic and bainitic matrix embedded with ultra-fine M7C3 alloy carbides. In contrast, by conventional destabilization treatment retained austenite in the matrix are not fully eliminated. The slurry erosive wear resistance has been compared with reference to destabilized and cryotreated high chromium iron samples which are commonly employed for such applications. The cryotreated Cr-Mn-Cu irons have exhibited a comparable erosive wear performance to those of high chromium irons. Higher hardness combined with improved corrosion resistance result in better slurry erosion resistance.

Final Report For The Erosion And Corrosion Analysis Of Waste Transfer Primary Pipeline Sections From 241-SY Tank Farm

International Nuclear Information System (INIS)

Page, J. S.; Wyrwas, R. B.; Cooke, G. A.

2012-01-01

Three sections of primary transfer pipeline removed from the 241-SY Tank Farm in Hanford's 200 West area, labeled as SN-285, SN-286, and SN-278, were analyzed for the presence and amount of corrosion and erosion on the inside surface of the transfer pipe. All three sections of pipe, ranging in length between 6 and 8 in., were received at the 222-S Laboratory still in the pipe-in-pipe assembly. The annular spaces were filled with urethane foam injected into the pipes for as low as reasonably achievable (ALARA) purposes. The 3-in. primary transfer pipes were first separated from the outer encasement, 6-in. pipes. The pipes were cut into small sections, or coupons, based upon the results of a non-destructive pipe wall thickness measurement which used an ultrasonic transducer. Following removal of the foam, the coupons were subjected to a series of analytical methods utilizing both optical microscopy and scanning electron microscopy to obtain erosion and corrosion information. The ultrasonic transducer analysis of the SN-285 primary pipe did not show any thinned locations in the pipe wall which were outside the expected range for the 3-in. schedule 40 pipe of 216 mils. A coupon was cut from the thinnest area on the pipe, and analysis of the inside surface, which was in contact with the tank waste, revealed a continuous layer of corrosion ∼ 100 11m (4 mils) thick under a semi-continuous layer of tank waste residue ∼ 20 11m (1 mil) thick. This residue layer was composed of an amorphous phase rich in chromium, magnesium, calcium, and chlorine. Small pits were detected throughout the inside pipe surface with depths up to ∼ 50 11m (2 mils). Similarly, the SN-286 primary pipe did not show, by the ultrasonic transducer measurements, any thinned locations in the pipe wall which were outside the expected range for this pipe. Analysis of the coupon cut from the pipe section showed the presence of a tank waste layer containing sodium aluminate and phases rich in iron

Understanding the corrosion phenomena to organize the nondestructive evaluation programs in the nuclear power plants; Connaitre les phenomenes de corrosion pour organiser les programmes d'end dans les centrales nucleaires

Energy Technology Data Exchange (ETDEWEB)

Berge, J.Ph. [Federation Europeenne de Corrosion, 75 - Paris (France); Samman, J. [Electricite de France (EDF), Div. du Production Nucleaire, 75 - Paris (France)

2001-07-01

The french nuclear power plants used PWR which components revealed many corrosion defects of different shapes as stress corrosion cracks or pits. Understanding the corrosion processes will help the inspection of in service power plants. The following examples describe some corrosion cases and present the corresponding developed control methods: corrosion on condenser, secondary circuit pipes and corrosion-erosion, steam generator pipes, vessels head penetration. (A.L.B.)

Concrete Cracking Prediction Including the Filling Proportion of Strand Corrosion Products

Science.gov (United States)

Wang, Lei; Dai, Lizhao; Zhang, Xuhui; Zhang, Jianren

2016-01-01

The filling of strand corrosion products during concrete crack propagation is investigated experimentally in the present paper. The effects of stirrups on the filling of corrosion products and concrete cracking are clarified. A prediction model of crack width is developed incorporating the filling proportion of corrosion products and the twisting shape of the strand. Experimental data on cracking angle, crack width, and corrosion loss obtained from accelerated corrosion tests of concrete beams are presented. The proposed model is verified by experimental data. Results show that the filling extent of corrosion products varies with crack propagation. The rust filling extent increases with the propagating crack until a critical width. Beyond the critical width, the rust-filling extent remains stable. Using stirrups can decrease the critical crack width. Stirrups can restrict crack propagation and reduce the rust filling. The tangent of the cracking angle increases with increasing corrosion loss. The prediction of corrosion-induced crack is sensitive to the rust-filling extent. PMID:28772367

A review on pipeline corrosion, in-line inspection (ILI), and corrosion growth rate models

International Nuclear Information System (INIS)

Vanaei, H.R.; Eslami, A.; Egbewande, A.

2017-01-01

Pipelines are the very important energy transmission systems. Over time, pipelines can corrode. While corrosion could be detected by in-line inspection (ILI) tools, corrosion growth rate prediction in pipelines is usually done through corrosion rate models. For pipeline integrity management and planning selecting the proper corrosion ILI tool and also corrosion growth rate model is important and can lead to significant savings and safer pipe operation. In this paper common forms of pipeline corrosion, state of the art ILI tools, and also corrosion growth rate models are reviewed. The common forms of pipeline corrosion introduced in this paper are Uniform/General Corrosion, Pitting Corrosion, Cavitation and Erosion Corrosion, Stray Current Corrosion, Micro-Bacterial Influenced Corrosion (MIC). The ILI corrosion detection tools assessed in this study are Magnetic Flux Leakage (MFL), Circumferential MFL, Tri-axial MFL, and Ultrasonic Wall Measurement (UT). The corrosion growth rate models considered in this study are single-value corrosion rate model, linear corrosion growth rate model, non-linear corrosion growth rate model, Monte-Carlo method, Markov model, TD-GEVD, TI-GEVD model, Gamma Process, and BMWD model. Strengths and limitations of ILI detection tools, and also corrosion predictive models with some practical examples are discussed. This paper could be useful for those whom are supporting pipeline integrity management and planning. - Highlights: • Different forms of pipeline corrosion are explained. • Common In-Line Inspection (ILI) tools and corrosion growth rate models are introduced. • Strength and limitations of corrosion growth rate models/ILI tools are discussed. • For pipeline integrity management programs using more than one corrosion growth rate model/ILI tool is suggested.

Corrosion behaviour of materials selected for FMIT lithium system

Energy Technology Data Exchange (ETDEWEB)

Bazinet, G.D.; Brehm, W.F.

1983-09-01

The corrosion behavior of selected materials in a liquid lithium environment was studied in support of system and component designs for the Fusion Materials Irradiation Test (FMIT) Facility. Testing conditions ranged from about 3700 to about6500 hours of exposure to flowing lithium at temperatures from 230/sup 0/ to 270/sup 0/C and static lithium at temperatures from 200/sup 0/ to 500/sup 0/C. Principal areas of investigation included lithium corrosion/erosion effects on FMIT lithium system baseline and candidate materials. Material coupons and full-size prototypic components were evaluated to determine corrosion rates, fatigue crack growth rates, structural compatibility, and component acceptability for the lithium system. Based on the results of these studies, concerns regarding system materials and component designs were satisfactorily resolved to support a 20-year design life requirement for the FMIT lithium system.

Corrosion behaviour of materials selected for FMIT lithium system

International Nuclear Information System (INIS)

Bazinet, G.D.; Brehm, W.F.

1983-01-01

The corrosion behavior of selected materials in a liquid lithium environment was studied in support of system and component designs for the Fusion Materials Irradiation Test (FMIT) Facility. Testing conditions ranged from about 3700 to about6500 hours of exposure to flowing lithium at temperatures from 230 0 to 270 0 C and static lithium at temperatures from 200 0 to 500 0 C. Principal areas of investigation included lithium corrosion/erosion effects on FMIT lithium system baseline and candidate materials. Material coupons and full-size prototypic components were evaluated to determine corrosion rates, fatigue crack growth rates, structural compatibility, and component acceptability for the lithium system. Based on the results of these studies, concerns regarding system materials and component designs were satisfactorily resolved to support a 20-year design life requirement for the FMIT lithium system

The effect of flow and chemical corrosion in reverse osmosis over desalinated water

Energy Technology Data Exchange (ETDEWEB)

Kim, Young Jae [Chunnam National Univ., Gwangju (Korea, Republic of); Pak, Byung Gu [Doosan Heavy Industry Co., Tongyoung (Korea, Republic of)

2015-12-15

Desalinated water produced by a reverse osmosis (RO) filtering method forms about 22% of total production of desalinated water in the world. However, the RO environment is very corrosive due to the presence of various chemicals for water treatment and the flow of sand particles leading to corrosion. Recently, there has been much effort to substitute cheaper and more corrosion resistant stainless steels for copper based alloys as a valve material in RO. Nevertheless, the effects of chemicals and particles on the corrosion of stainless steels have rarely been studied. Erosion phenomenon was detected under the condition with the flow rate of more than 8ms{sup -1} in spite of the absence of sand particles. In seawater containing sand particles, the erosion in stainless steels was accelerated further.

A compilation of experiences of corrosion in Nordic nuclear power plants

International Nuclear Information System (INIS)

Norring, K.; Rosborg, B.

1985-01-01

14 reactors in commercial operation in the Nordic countries exhibit a great variety of corrosion induced damages. The largest number of such damages have affected turbine plants and seawater cooling systems. More severe cases of corrosion which have been experienced are intergranular stress corrosion cracking of steam generator tubing, stainless steel piping, and high strenght bolts and screws, together with erosion corrosion of structural steel in turbine plants. In all units in operation some form of corrosion damage has occurred. In a worldwide perspective the corrosion problems in the Nordic nuclear power plants have been of manageable extent

Study of corrosion-erosion behaviour of stainless alloys in industrial phosphoric acid medium

Energy Technology Data Exchange (ETDEWEB)

Guenbour, Abdellah [Laboratory of Electrochemistry-Corrosion, Av. Ibn Batouta, BP1014-Faculty of Science, Rabat (Morocco)]. E-mail: guenbour@fsr.ac.ma; Hajji, Mohamed-Adil [Group Corrosion and Protection of Materials, ENIM, Rabat (Morocco); Jallouli, El Miloudi [Group Corrosion and Protection of Materials, ENIM, Rabat (Morocco); Bachir, Ali Ben [Laboratory of Electrochemistry-Corrosion, Av. Ibn Batouta, BP1014-Faculty of Science, Rabat (Morocco)

2006-12-30

The corrosion and corrosion-abrasion resistance of some stainless steels in industrial phosphoric acid 30% P{sub 2}O{sub 5} has been studied using electrochemical techniques. The corrosion rate of materials increases with the increase of temperature. Alloys which contain chromium, molybdenum and nitrogen in sufficient quantities present the best behaviour. In the abrasion-corrosion conditions, the experimental device set up allowed to follow continually samples electrochemical behaviour. Under dynamic conditions and without solid particles, the increase of acid projection speed has no effect on the alloys corrosion behaviour. The adding of abrasive leads to a general increase of corrosion rate and to a decrease of material resistance. Under these conditions, materials attack is controlled by synergistic effect between the abrasion and the impurities. The cast 30% Cr shows good resistance according to his high chromium content.

Study of corrosion-erosion behaviour of stainless alloys in industrial phosphoric acid medium

International Nuclear Information System (INIS)

Guenbour, Abdellah; Hajji, Mohamed-Adil; Jallouli, El Miloudi; Bachir, Ali Ben

2006-01-01

The corrosion and corrosion-abrasion resistance of some stainless steels in industrial phosphoric acid 30% P 2 O 5 has been studied using electrochemical techniques. The corrosion rate of materials increases with the increase of temperature. Alloys which contain chromium, molybdenum and nitrogen in sufficient quantities present the best behaviour. In the abrasion-corrosion conditions, the experimental device set up allowed to follow continually samples electrochemical behaviour. Under dynamic conditions and without solid particles, the increase of acid projection speed has no effect on the alloys corrosion behaviour. The adding of abrasive leads to a general increase of corrosion rate and to a decrease of material resistance. Under these conditions, materials attack is controlled by synergistic effect between the abrasion and the impurities. The cast 30% Cr shows good resistance according to his high chromium content

Predicting local distributions of erosion-corrosion wear sites for the piping in the nuclear power plant using CFD models

International Nuclear Information System (INIS)

Ferng, Y.M.

2008-01-01

The erosion-corrosion (E/C) wear is an essential degradation mechanism for the piping in the nuclear power plant, which results in the oxide mass loss from the inside of piping, the wall thinning, and even the pipe break. The pipe break induced by the E/C wear may cause costly plant repairs and personal injures. The measurement of pipe wall thickness is a useful tool for the power plant to prevent this incident. In this paper, CFD models are proposed to predict the local distributions of E/C wear sites, which include both the two-phase hydrodynamic model and the E/C models. The impacts of centrifugal and gravitational forces on the liquid droplet behaviors within the piping can be reasonably captured by the two-phase model. Coupled with these calculated flow characteristics, the E/C models can predicted the wear site distributions that show satisfactory agreement with the plant measurements. Therefore, the models proposed herein can assist in the pipe wall monitoring program for the nuclear power plant by way of concentrating the measuring point on the possible sites of severe E/C wear for the piping and reducing the measurement labor works

Erosion-corrosion entrainment of iron-containing compounds as a source of deposits in steam generators used at nuclear power plants equipped with VVER reactors

Science.gov (United States)

Tomarov, G. V.; Shipkov, A. A.

2011-03-01

The main stages and processes through which deposits are generated, migrate, and precipitate in the metal-secondary coolant system of power units at nuclear power plants are analyzed and determined. It is shown that substances produced by the mechanism of general erosion-corrosion are the main source of the ionic-colloid form of iron, which is the main component of deposits in a steam generator. Ways for controlling the formation of deposits in a nuclear power plant's steam generator are proposed together with methods for estimating their efficiency.

Heat transfer, erosion and acid condensation characteristics for novel H-type finned oval tube

International Nuclear Information System (INIS)

Wang, Y; Zhao, X; Tang, G

2015-01-01

Low efficiency of heat transfer, acid corrosion and erosion of economizers affect the economy and security in coal-fired power plants significantly. The H-type finned oval tube is proposed to alleviate these problems. Based on the H-type finned oval tube, we investigated three novel types of fins, including bleeding dimples, longitudinal vortex generators (LVGs), and compound dimple-LVG. We considered the three aspects together, and obtained the heat transfer, acid condensation rate and erosion loss. The results show that the tube bank with the new structured fins can improve the performance on the three aspects, and the compound dimple-LVG performs the highest comprehensive effect. (paper)

Application of Moessbauer spectroscopy on corrosion products of NPP

Energy Technology Data Exchange (ETDEWEB)

Dekan, J., E-mail: julius.dekan@stuba.sk; Lipka, J.; Slugen, V. [Institute of Nuclear and Physical Engineering, Faculty of Electrical Engineering and Information Technology, SUT (Slovakia)

2013-04-15

Steam generator (SG) is generally one of the most important components at all nuclear power plants (NPP) with close impact to safe and long-term operation. Material degradation and corrosion/erosion processes are serious risks for long-term reliable operation. Steam generators of four VVER-440 units at nuclear power plants V-1 and V-2 in Jaslovske Bohunice (Slovakia) were gradually changed by new original 'Bohunice' design in period 1994-1998, in order to improve corrosion resistance of SGs. Corrosion processes before and after these design and material changes in Bohunice secondary circuit were studied using Moessbauer spectroscopy during last 25 years. Innovations in the feed water pipeline design as well as material composition improvements were evaluated positively. Moessbauer spectroscopy studies of phase composition of corrosion products were performed on real specimens scrapped from water pipelines or in form of filters deposits. Newest results in our long-term corrosion study confirm good operational experiences and suitable chemical regimes (reduction environment) which results mostly in creation of magnetite (on the level 70 % or higher) and small portions of hematite, goethite or hydrooxides. Regular observation of corrosion/erosion processes is essential for keeping NPP operation on high safety level. The output from performed material analyses influences the optimisation of operating chemical regimes and it can be used in optimisation of regimes at decontamination and passivation of pipelines or secondary circuit components. It can be concluded that a longer passivation time leads more to magnetite fraction in the corrosion products composition.

Corrosion, inspection and other problems associated with Heat exchangers in the heavy water industry

International Nuclear Information System (INIS)

Twigg, R.J.

1980-01-01

Corrosion, fabrication and inspection problems encountered in the heavy water industry Heat exchangers are discussed. Among the problems examined are erosion/corrosion of two pass exchangers, rolling of tubes, pitting, fretting and protection for long term storage. (auth)

State of the art review of degradation processes in LMFBR materials. Volume II. Corrosion behavior

International Nuclear Information System (INIS)

Dillon, R.D.

1975-01-01

Degradation of materials exposed to Na in LMFBR service is reviewed. The degradation processes are discussed in sections on corrosion and mass transfer, erosion, wear and self welding, sodium--water reactions, and external corrosion. (JRD)

Corrosion of titanium: Part 1: aggressive environments and main forms of degradation.

Science.gov (United States)

Prando, Davide; Brenna, Andrea; Diamanti, Maria Vittoria; Beretta, Silvia; Bolzoni, Fabio; Ormellese, Marco; Pedeferri, MariaPia

2017-11-11

Titanium has outstanding corrosion resistance due to the external natural oxide protective layer formed when it is exposed to an aerated environment. Despite this, titanium may suffer different forms of corrosion in severe environments: uniform corrosion, pitting and crevice corrosion, hydrogen embrittlement, stress-corrosion cracking, fretting corrosion and erosion. In this first review, forms of corrosion affecting titanium are analyzed based on a wide literature review. For each form of corrosion, the mechanism and most severe environment are reported according to the current understanding.In the second part, this review will address the possible surface treatments that can increase corrosion resistance on commercially pure titanium: Electrochemical anodizing, thermal oxidation, chemical oxidation and bulk treatments such as alloying will be considered, highlighting the advantages of each technique.

3D flow simulation of liquid lead in the erosion test facility for ADS materials

International Nuclear Information System (INIS)

Muscher, Heinrich; Kieser, Martin; Weisenburger, Alfons; Mueller, Georg

2009-01-01

Future nuclear reactor concepts, such as GEN IV or ADS use liquid lead for neutron multiplication and coolant purposes. The design concepts assumes that the structural material is in contact with the liquid metal at temperatures up to 600 C and a flow rate of 20 m/s. Therefore a significant effect of liquid metal corrosion/erosion is expected. The paper describes the fluid dynamical simulation of the ADS erosion test facility. Earlier studies on the laminar flow modeling were completed by introduction of transient behavior and extended to 3D-models. The results for liquid lead should be transferable to LBE (lead bismuth eutectic). Further work has to include a mass transport model for modeling of the global isothermal erosion rate of the structural material dependent on time (for liquid lead and LBE).

Water Chemistry and Clad Corrosion/Deposition Including Fuel Failures. Proceedings of a Technical Meeting

International Nuclear Information System (INIS)

2013-03-01

Corrosion is a principal life limiting degradation mechanism in nuclear steam supply systems, particularly taking into account the trends in increasing fuel burnup, thermal ratings and cycle length. Further, many plants have been operating with varying water chemistry regimes for many years, and issues of crud (deposition of corrosion products on other surfaces in the primary coolant circuit) are of significant concern for operators. At the meeting of the Technical Working Group on Fuel Performance and Technology (TWGFPT) in 2007, it was recommended that a technical meeting be held on the subject of water chemistry and clad corrosion and deposition, including the potential consequences for fuel failures. This proposal was supported by both the Technical Working Group on Advanced Technologies for Light Water Reactors (TWG-LWR) and the Technical Working Group on Advanced Technologies for Heavy Water Reactors (TWG-HWR), with a recommendation to hold the meeting at the National Nuclear Energy Generating Company ENERGOATOM, Ukraine. This technical meeting was part of the IAEA activities on water chemistry, which have included a series of coordinated research projects, the most recent of which, Optimisation of Water Chemistry to Ensure Reliable Water Reactor Fuel Performance at High Burnup and in Ageing Plant (FUWAC) (IAEATECDOC-1666), concluded in 2010. Previous technical meetings were held in Cadarache, France (1985), Portland, Oregon, USA (1989), Rez, Czech Republic (1993), and Hluboka nad Vltavou, Czech Republic (1998). This meeting focused on issues associated with the corrosion of fuel cladding and the deposition of corrosion products from the primary circuit onto the fuel assembly, which can cause overheating and cladding failure or lead to unplanned power shifts due to boron deposition in the clad deposits. Crud deposition on other surfaces increases radiation fields and operator dose and the meeting considered ways to minimize the generation of crud to avoid

Analytical model for erosion behaviour of impacted fly-ash particles ...

Indian Academy of Sciences (India)

Mathematical model; erosion rate; boiler components; fly ash ... sion, together with the processes of blocking, fouling and corrosion, shortens the service-life of boiler ..... Jun Y D, Tabakoff W 1994 Numerical simulation of a dilute particulate flow ...

Comparison of Inconel 625 and Inconel 600 in resistance to cavitation erosion and jet impingement erosion

International Nuclear Information System (INIS)

Hu, H.X.; Zheng, Y.G.; Qin, C.P.

2010-01-01

Liquid droplet erosion (LDE), which often occurs in bellows made of nickel-based alloys, threatens the security operation of the nuclear power plant. As the candidate materials of the bellows, Inconel 600 and Inconel 625 were both tested for resistance to cavitation erosion (CE) and jet impingement erosion (JIE) through vibratory cavitation equipment and a jet apparatus for erosion-corrosion. Cumulative mass loss vs. exposure time was used to evaluate the erosion rate of the two alloys. The surface and cross-sectional morphologies before and after the erosion tests were observed by scanning electron microscopy (SEM), the inclusions were analyzed by an energy dispersive spectroscopy (EDS), and the surface roughness was also measured by surface roughness tester to illustrate the evolution of erosion process. The results show that the cumulative mass loss of CE of Inconel 625 is about 1/6 that of Inconel 600 and the CE incubation period of the Inconel 625 is 4 times as long as that of the Inconel 600. The micro-morphology evolution of CE process illustrates that the twinning and hardness of the Inconel 625 plays a significant role in CE. In addition, the cumulative mass loss of JIE of Inconel 625 is about 2/3 that of Inconel 600 at impacting angle of 90 o , and almost equal to that of the Inconel 600 at impacting angle of 30 o . Overall, the resistance to CE and JIE of Inconel 625 is much superior to that of Inconel 600.

Copper corrosion and its relationship to solar collectors:a compendium.

Energy Technology Data Exchange (ETDEWEB)

Menicucci, David F.; Mahoney, Alan Roderick

2007-07-01

Copper has many fine qualities that make it a useful material. It is highly conductive of both heat and electricity, is ductile and workable, and reasonably resistant to corrosion. Because of these advantages, the solar water heating industry has been using it since the mid-1970s as the material of choice for collectors, the fundamental component of a solar water heating system. In most cases copper has performed flawlessly, but in some situations it has been known to fail. Pitting corrosion is the usual failure mode, but erosion can also occur. In 2000 Sandia National Laboratories and the Copper Development Association were asked to analyze the appearance of pin-hole leaks in solar collector units installed in a housing development in Arizona, and in 2002 Sandia analyzed a pitting corrosion event that destroyed a collector system at Camp Pendleton. This report includes copies of the reports and accounts of these corrosion failures, and provides a bibliography with references to many papers and articles that might be of benefit to the solar community. It consolidates in a single source information that has been accumulated at Sandia relative to copper corrosion, especially as it relates to solar water heaters.

Experimental and numerical investigation on cladding of corrosion-erosion resistant materials by a high power direct diode laser

Science.gov (United States)

Farahmand, Parisa

In oil and gas industry, soil particles, crude oil, natural gas, particle-laden liquids, and seawater can carry various highly aggressive elements, which accelerate the material degradation of component surfaces by combination of slurry erosion, corrosion, and wear mechanisms. This material degradation results into the loss of mechanical properties such as strength, ductility, and impact strength; leading to detachment, delamination, cracking, and ultimately premature failure of components. Since the failure of high valued equipment needs considerable cost and time to be repaired or replaced, minimizing the tribological failure of equipment under aggressive environment has been gaining increased interest. It is widely recognized that effective management of degradation mechanisms will contribute towards the optimization of maintenance, monitoring, and inspection costs. The hardfacing techniques have been widely used to enhance the resistance of surfaces against degradation mechanisms. Applying a surface coating improves wear and corrosion resistance and ensures reliability and long-term performance of coated parts. A protective layer or barrier on the components avoids the direct mechanical and chemical contacts of tool surfaces with process media and will reduce the material loss and ultimately its failure. Laser cladding as an advanced hardfacing technique has been widely used for industrial applications in order to develop a protective coating with desired material properties. During the laser cladding, coating material is fused into the base material by means of a laser beam in order to rebuild a damaged part's surface or to enhance its surface function. In the hardfacing techniques such as atmospheric plasma spraying (APS), high velocity oxygen-fuel (HVOF), and laser cladding, mixing of coating materials with underneath surface has to be minimized in order to utilize the properties of the coating material most effectively. In this regard, laser cladding offers

Simultaneous acid exposure and erosive particle wear of thermoset coatings

DEFF Research Database (Denmark)

Møller, Victor Buhl; Dam-Johansen, Kim; Frankær, Sarah Maria

2018-01-01

, similar to the erosion/corrosion-type phenomena found in metals. A vinyl ester-based coating was the most resistant to the simultaneous erosive/acidic exposure, with a maximum polishing rate of 3.24±0.61 μm/week, while novolac epoxy and polyurethane coatings showed high polishing rates of 11.7±1.50 and 13.4±0......Handling acidic chemicals is a challenge in the chemical industry, requiring a careful choice of contact material. Certain thermoset organic coatings are applicable in low pH environments, but when particulate erosion is also present the performance demand is increased. This is the case in, e...

Investigation and evaluation of erosion-corrosion status of the secondary side steam-water system at Paks Nuclear Power Plant

Energy Technology Data Exchange (ETDEWEB)

Schunk, J.; Patek, G.; Pinter, T.; Baracska Varju, I.; Doma, A.; Kovacs, A.; Nemeth, P.; Tilky, P. [Paks Nuclear Power Plant Ltd (Hungary); Osz, J. [Budapest Univ. of Science and Economy (Hungary)

2009-07-01

There were four identical VVER-440 type units installed at Paks Nuclear Power Plant with 440 MW electrical capacity of each, between 1982 and 1987. Based on inherent reserve capacity of these units, the operational and maintenance experiences and examples of power upgrading abroad it was decided to increase the power of our units in a stepwise way. Presently, this upgrading project is close to finalization resulting in 500 MW electrical capacity of each unit. To realize the planned electrical power increase it was necessary to increase the primary and secondary heat power, which requested the increase of mass flow, temperature and pressure of secondary coolant flowing through the steam generators. According to the preliminary expert evaluations these increased parameters would not cause such an increase in humidity of steam leaving the turbine houses that could adversely impair our long term power upgrading plans. The steam humidity was determined on our units and the values did not even exceed the original design values. In spite of these preliminary investigations, significant accumulation of erosion-corrosion products at different places of secondary circuit was found and erosion damages of some secondary side equipment were discovered as a probable consequence of power upgrading. An extensive evaluation programme has been started involving experts and institutes of material testing, chemistry and hydrodynamics. Results and details of that work are given in our presentation. (authors)

Scoping erosion flow loop test results in support of Hanford WTP

International Nuclear Information System (INIS)

Duignan, M.; Imrich, K.; Fowley, M.; Restivo, M.; Reigel, M.

2015-01-01

The Waste Treatment and Immobilization Plant (WTP) will process Hanford Site tank waste by converting the waste into a stable glass form. Before the tank waste can be vitrified, the baseline plan is to process the waste through the Pretreatment (PT) Facility where it will be mixed in various process vessels using Pulse Jet Mixers (PJM) and transferred to the High Level Waste (HLW) or Low Activity Waste (LAW) vitrification facilities. The Department of Energy (DOE) and Defense Nuclear Facility Safety Board (DNFSB), as well as independent review groups, have raised concerns regarding the design basis for piping erosion in the PT Facility. Due to the complex nature of slurry erosion/corrosion wear and the unique conditions that exist within the PT Facility, additional testing has been recommended by these entities. Pipe loop testing is necessary to analyze the potential for localized wear at elbows and bends, close the outstanding PT and HLW erosion/corrosion technical issues, and underpin BNI's design basis for a 40-year operational life for black cell piping and vessels. SRNL is consulting with the DOE Office of River Protection (ORP) to resolve technical concerns related to piping erosion/corrosion (wear) design basis for PT. SRNL was tasked by ORP to start designing, building, and testing a flow loop to obtain long-term total-wear rate data using bounding simulant chemistry, operating conditions, and prototypical materials. The initial test involved a scoping paint loop to locate experimentally the potential high-wear locations. This information will provide a basis for the placement of the many sensitive wear measurement instruments in the appropriate locations so that the principal flow-loop test has the best chance to estimate long-term erosion and corrosion. It is important to note that the scoping paint loop test only utilized a bounding erosion simulant for this test. A full chemical simulant needs to be added for the complete test flow loop. The

A mechanistic model for predicting flow-assisted and general corrosion of carbon steel in reactor primary coolants

Energy Technology Data Exchange (ETDEWEB)

Lister, D. [University of New Brunswick, Fredericton, NB (Canada). Dept. of Chemical Engineering; Lang, L.C. [Atomic Energy of Canada Ltd., Chalk River Lab., ON (Canada)

2002-07-01

Flow-assisted corrosion (FAC) of carbon steel in high-temperature lithiated water can be described with a model that invokes dissolution of the protective oxide film and erosion of oxide particles that are loosened as a result. General corrosion under coolant conditions where oxide is not dissolved is described as well. In the model, the electrochemistry of magnetite dissolution and precipitation and the effect of particle size on solubility move the dependence on film thickness of the diffusion processes (and therefore the corrosion rate) away from reciprocal. Particle erosion under dissolving conditions is treated stochastically and depends upon the fluid shear stress at the surface. The corrosion rate dependence on coolant flow under FAC conditions then becomes somewhat less than that arising purely from fluid shear (proportional to the velocity squared). Under non-dissolving conditions, particle erosion occurs infrequently and general corrosion is almost unaffected by flow For application to a CANDU primary circuit and its feeders, the model was bench-marked against the outlet feeder S08 removed from the Point Lepreau reactor, which furnished one value of film thickness and one of corrosion rate for a computed average coolant velocity. Several constants and parameters in the model had to be assumed or were optimised, since values for them were not available. These uncertainties are no doubt responsible for the rather high values of potential that evolved as steps in the computation. The model predicts film thickness development and corrosion rate for the whole range of coolant velocities in outlet feeders very well. In particular, the detailed modelling of FAC in the complex geometry of one outlet feeder (F11) is in good agreement with measurements. When the particle erosion computations are inserted in the balance equations for the circuit, realistic values of crud level are obtained. The model also predicts low corrosion rates and thick oxide films for inlet

A mechanistic model for predicting flow-assisted and general corrosion of carbon steel in reactor primary coolants

International Nuclear Information System (INIS)

Lister, D.

2002-01-01

Flow-assisted corrosion (FAC) of carbon steel in high-temperature lithiated water can be described with a model that invokes dissolution of the protective oxide film and erosion of oxide particles that are loosened as a result. General corrosion under coolant conditions where oxide is not dissolved is described as well. In the model, the electrochemistry of magnetite dissolution and precipitation and the effect of particle size on solubility move the dependence on film thickness of the diffusion processes (and therefore the corrosion rate) away from reciprocal. Particle erosion under dissolving conditions is treated stochastically and depends upon the fluid shear stress at the surface. The corrosion rate dependence on coolant flow under FAC conditions then becomes somewhat less than that arising purely from fluid shear (proportional to the velocity squared). Under non-dissolving conditions, particle erosion occurs infrequently and general corrosion is almost unaffected by flow For application to a CANDU primary circuit and its feeders, the model was bench-marked against the outlet feeder S08 removed from the Point Lepreau reactor, which furnished one value of film thickness and one of corrosion rate for a computed average coolant velocity. Several constants and parameters in the model had to be assumed or were optimised, since values for them were not available. These uncertainties are no doubt responsible for the rather high values of potential that evolved as steps in the computation. The model predicts film thickness development and corrosion rate for the whole range of coolant velocities in outlet feeders very well. In particular, the detailed modelling of FAC in the complex geometry of one outlet feeder (F11) is in good agreement with measurements. When the particle erosion computations are inserted in the balance equations for the circuit, realistic values of crud level are obtained. The model also predicts low corrosion rates and thick oxide films for inlet

New corrosion issues in gas sweetening plants

Energy Technology Data Exchange (ETDEWEB)

Asperger, R.G. (CLI International and Asperger Technologies, Houston, TX (United States))

Gas treating plants are experiencing corrosion problems which impact on efficiency and safety. While general corrosion is not particularly hazardous in the gas processing industry, local corrosion is very dangerous since it has several different mechanisms, all of which have dangerously high rates, and it occurs at locations which are hard to find and hard to predict. A newly discovered, velocity-dependent type of corrosion is reported. It is related to yet-undefined species which cause excessively high corrosion in areas of turbulence. This accelerated corrosion is not due to erosion or cavitation, but to a diffusion-limited reaction accelerated by turbulence. A full-flow test loop was built to evaluate the corrosiveness of gas plant solutions at their normal temperature and flow rates. Test runs were conducted with Co[sub 2]-loaded amine solutions for periods of 12 days. Carbon steel specimens mounted in the test loop were examined and corrosion rates calculated. Chromium alloys were shown to be attacked by corrodents in the low-velocity part of the loop and very aggressively attacked in the high-velocity part. The tests demonstrate the need for rigorous monitoring of corrosion in areas of higher velocity such as piping elbows and other points of turbulence. 5 refs., 2 figs., 3 tabs.

Comparison of Inconel 625 and Inconel 600 in resistance to cavitation erosion and jet impingement erosion

Energy Technology Data Exchange (ETDEWEB)

Hu, H.X. [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Science, 62 Wencui Road, Shenyang 110016 (China); Zheng, Y.G., E-mail: ygzheng@imr.ac.c [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Science, 62 Wencui Road, Shenyang 110016 (China); Qin, C.P. [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Science, 62 Wencui Road, Shenyang 110016 (China)

2010-10-15

Liquid droplet erosion (LDE), which often occurs in bellows made of nickel-based alloys, threatens the security operation of the nuclear power plant. As the candidate materials of the bellows, Inconel 600 and Inconel 625 were both tested for resistance to cavitation erosion (CE) and jet impingement erosion (JIE) through vibratory cavitation equipment and a jet apparatus for erosion-corrosion. Cumulative mass loss vs. exposure time was used to evaluate the erosion rate of the two alloys. The surface and cross-sectional morphologies before and after the erosion tests were observed by scanning electron microscopy (SEM), the inclusions were analyzed by an energy dispersive spectroscopy (EDS), and the surface roughness was also measured by surface roughness tester to illustrate the evolution of erosion process. The results show that the cumulative mass loss of CE of Inconel 625 is about 1/6 that of Inconel 600 and the CE incubation period of the Inconel 625 is 4 times as long as that of the Inconel 600. The micro-morphology evolution of CE process illustrates that the twinning and hardness of the Inconel 625 plays a significant role in CE. In addition, the cumulative mass loss of JIE of Inconel 625 is about 2/3 that of Inconel 600 at impacting angle of 90{sup o}, and almost equal to that of the Inconel 600 at impacting angle of 30{sup o}. Overall, the resistance to CE and JIE of Inconel 625 is much superior to that of Inconel 600.

Corrosion Assessment of Candidate Materials for the SHINE Subcritical Assembly Vessel and Components FY14 Report

Energy Technology Data Exchange (ETDEWEB)

Pawel, Steven J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2014-10-01

Laboratory corrosion testing of candidate alloys—including Zr-4 and Zr-2.5Nb representing the target solution vessel, and 316L, 2304, 304L, and 17-4 PH stainless steels representing process piping and balance-of-plant components—was performed in support of the proposed SHINE process to produce 99Mo from low-enriched uranium. The test solutions used depleted uranyl sulfate in various concentrations and incorporated a range of temperatures, excess sulfuric acid concentrations, nitric acid additions (to simulate radiolysis product generation), and iodine additions. Testing involved static immersion of coupons in solution and in the vapor above the solution, and was extended to include planned-interval tests to examine details associated with stainless steel corrosion in environments containing iodine species. A large number of galvanic tests featuring couples between a stainless steel and a zirconium-based alloy were performed, and limited vibratory horn testing was incorporated to explore potential erosion/corrosion features of compatibility. In all cases, corrosion of the zirconium alloys was observed to be minimal, with corrosion rates based on weight loss calculated to be less than 0.1 mil/year with no change in surface roughness. The resulting passive film appeared to be ZrO2 with variations in thickness that influence apparent coloration (toward light brown for thicker films). Galvanic coupling with various stainless steels in selected exposures had no discernable effect on appearance, surface roughness, or corrosion rate. Erosion/corrosion behavior was the same for zirconium alloys in uranyl sulfate solutions and in sodium sulfate solutions adjusted to a similar pH, suggesting there was no negative effect of uranium resulting from fluid dynamic conditions aggressive to the passive film. Corrosion of the candidate stainless steels was similarly modest across the entire range of exposures. However, some sensitivity to corrosion of the stainless steels was

Acoustic emission reviling and danger level evaluation of stress corrosion cracking in stainless steel pipes

International Nuclear Information System (INIS)

Muravin, Gregory; Muravin, Boris; Lezvinsky, Luidmila

2000-01-01

Breakdowns and catastrophic damage occurring during the operation of nuclear power stations pipelines cause substantial economic and social loss annually throughout the world. Stress corrosion, vibration, fatigue, erosion, water shock, dynamic load, construction defects/errors are the main causes of pipes failures. For these reasons and in view of the age of nuclear power station pipes, there is an increased interest in finding means to prevent potential pipe failures. Nevertheless, statistical data of pipe failures continues to show significant numbers of accidents mainly due to stress corrosion cracking (about 65-80% of total number). To this end, a complex of investigations was carried out for the reliable AE diagnosis of pipes undergone stress corrosion cracking. These include: finding AE indications (fingerprints) of flaws developing in the metal in original condition as well as in metal subjected to stress corrosion; preparing AE criteria for evaluating the danger level of defects. (author)

Corrosion issues in the BWR and their mitigation for plant life extension

International Nuclear Information System (INIS)

Gordon, B.M.

1988-01-01

Corrosion is a major service life limiting mechanism for both pressurized water reactors (PWRs) and boiling water reactors (BWRs). For the BWR, stress corrosion cracking of piping has been the major source of concern where extensive research has led to a number of qualified remedies and currently > 90% of susceptible welds have been mitigated or replaced. Stress corrosion cracking of reactor internals due to the interaction of irradiation, as discussed elsewhere in this conference, is also a possible life limiting phenomenon. This paper focusses on two corrosion phenomena in the BWR which have only recently been identified as impacting the universal goal of BWR life extension: the general corrosion of containment structures and the erosion-corrosion of carbon steel piping

Effect of Wall Shear Stress on Corrosion Inhibitor Film Performance

Science.gov (United States)

Canto Maya, Christian M.

films. Different scenarios were evaluated in this section of the work, such as the loss of corrosion inhibitor due to the formation of foam, and the effect of different substrates on the adsorption of corrosion inhibitor. Erosion/corrosion effects due to solids carried by a multiphase flow were investigated both on a small and large scale. Small scale experiments were performed in order to determine whether the corrosion inhibitor concentration was diminished because of adsorption onto the large surface area of entrained solid particles. The large scale experiments were done to evaluate the effect of mechanical erosion corrosion on inhibitor film performance, and vice versa. The analysis of the results obtained by electrochemical characterization shows that the adsorption mechanism having a corrosion inhibitor competing with water molecules for a place on the steel surface is an accurate approach to describe this phenomenon. From the experimental results obtained in the multiphase part of this research project, it can be concluded that the performance of corrosion inhibitor films is not significantly impacted by mechanical forces alone; even under the worst case scenarios tested here (standing slug and erosion/corrosion). Reduction of inhibitor performance was found to be primarily due to the loss of inhibitor due to consumption by adsorption particularly when a gas phase was present, leading to foam formation.

Flow Accelerated Erosion-Corrosion (FAC) considerations for secondary side piping in the AP1000{sup R} nuclear power plant design

Energy Technology Data Exchange (ETDEWEB)

Vanderhoff, J. F.; Rao, G. V. [Westinghouse Electric Company LLC, 1000 Westinghouse Drive, Cranberry Township, PA 16066 (United States); Stein, A. [Shaw Power Nuclear, 1000 Technology Center Drive, Stoughton, MA 02072 (United States)

2012-07-01

The issue of Flow Accelerated Erosion-Corrosion (FAC) in power plant piping is a known phenomenon that has resulted in material replacements and plant accidents in operating power plants. Therefore, it is important for FAC resistance to be considered in the design of new nuclear power plants. This paper describes the design considerations related to FAC that were used to develop a safe and robust AP1000{sup R} plant secondary side piping design. The primary FAC influencing factors include: - Fluid Temperature - Pipe Geometry/layout - Fluid Chemistry - Fluid Velocity - Pipe Material Composition - Moisture Content (in steam lines) Due to the unknowns related to the relative impact of the influencing factors and the complexities of the interactions between these factors, it is difficult to accurately predict the expected wear rate in a given piping segment in a new plant. This paper provides: - a description of FAC and the factors that influence the FAC degradation rate, - an assessment of the level of FAC resistance of AP1000{sup R} secondary side system piping, - an explanation of options to increase FAC resistance and associated benefits/cost, - discussion of development of a tool for predicting FAC degradation rate in new nuclear power plants. (authors)

Biocorrosion vs. erosion: the 21st century and a time to change.

Science.gov (United States)

Grippo, John O

2012-02-01

The author's objective is to precisely define the term "erosion" as a physical mechanism and to establish the mechanism of biocorrosion in the lexicon of dental terms. Using the prefix "bio" before corrosion differentiates it from corrosion, because it designates the chemical, biochemical, and electrochemical actions on enamel and dentin. Biocorrosion encompasses endogenous and exogenous acidic and proteolytic chemical degradation of enamel and dentin, as well as the piezoelectric electrochemical action on the collagen in dentin.

RESISTENCIA AL DESGASTE EROSIVO-CORROSIVO DE ACEROS AUSTENÍTICOS FERMANAL RESISTÊNCIA AO DESGASTE EROSIVO-CORROSIVO DE AÇOS AUSTENÍTICOS FERMANAL EROSIVE-CORROSIVE WEAR RESISTANCE OF FERMANAL AUSTENITIC STEELS

Directory of Open Access Journals (Sweden)

Willian Aperador

2012-12-01

the range (4.9~11.0 wt% Al - (17.49~34.3 wt% Mn - (0, 43~1.25 wt% C, which were melted in an induction furnace from high purity materials. The alloys were evaluated with respect to corrosion, wet erosion and corrosion-erosion at an impact angle of 90°. For the evaluation of corrosion a solution composed of 0.5 M NaCl and silica particles with size between 210 to 300 microns was used in order to analyze the effect of aluminum and manganese content in the resistance to erosion and corrosion-erosion of these alloys. To characterize the corrosion, response technique was used by potentiodynamic polarization curves and using the same technique as Tafel extrapolation, the microstructural characterization by scanning electron microscopy (SEM, and the composition of corrosion products were analyzed using diffraction of X-rays (XRD.

Corrosion of materials for heat exchangers and the countermeasures

International Nuclear Information System (INIS)

Kawamoto, Teruaki

1978-01-01

When the materials for heat exchangers are selected, the heat transfer performance, mechanical strength, workability, cost, corrosion resistance and so on are taken in consideration. Most of the failure of heat exchangers is due to corrosion, and the corrosion failure on cooling water side occurs frequently, to which attention is not paid much usually. The rate of occurrence of corrosion failure is overwhelmingly high in heating tubes, and the failure owing to cooling water exceeds that owing to process fluid. The material of heating tubes is mostly aluminum brass, and local failure such as pitting corrosion or stress corrosion cracking holds a majority. The cause of corrosion failure due to cooling water is mostly the poor water quality. The mechanism of corrosion of metals can be explained by the electrochemical reaction between the metals and solutions. As for the factors affecting corrosion, dissolved oxygen, pH, Cl - ions, temperature, flow velocity, and foreign matters are enumerated. Copper alloys are sensitive to the effect of polluted sea water. Erosion corrosion is caused by eddies and bubbles owing to high flow velocity, and impingement attack is caused by scratching foreign matters. The quality of fresh water affects corrosion more than sea water in case of copper alloys. The preliminary examination of water quality is essential. (Kako, I.)

PITTING CORROSION IN EROSIVE CONDITION OF AGED 550°C CU10NI-3AL-1,3FE ALLOY IN 0,01 M NA2 SO4

Directory of Open Access Journals (Sweden)

Rodrigo Nascimento Liberto

2012-09-01

Full Text Available This study evaluates the effect of aging at 550°C on pitting corrosion of Cu10Ni-3Al-1.3Fe alloy, after potentiodynamic polarization test in 0.01 M Na2 SO4 in erosive condition. Cold rolled sheet specimens were solution treated at 900°C for 1 hour, and aged at 550°C until 1,032 hours. The investigation was carried out by potentiodynamic polarization in electrolyte consisted of 0.01 M Na2 SO4 with 10 wt. (% of Al2 O3 abrasive particles. After the polarization tests, specimens were analyzed by optical microscopy and scanning electron microscopy techniques to examine the morphology of the corroded regions. Result show that all samples present a passivity break potential (Eq that characterizes the initiation of pitting corrosion. However, it is not observed any significant change in the value of passivity break potential as a function of aging time. The mechanism of pitting corrosion in the studied alloys can be the passivity breakdown by the action of sulfate ion, followed by growth of pit by galvanic action or dissolution of the copper in cupric and cuprous ions and membrane formation of cuprous oxide over the pit

Microbiologically influenced corrosion of stainless steel in a nuclear waste facility

International Nuclear Information System (INIS)

Jenkins, C.F.; Doman, D.L.

1992-01-01

Corrosion in stainless steel cooling water piping in a nuclear waste processing facility occurred during an extended system lay-up. The failure characteristics indicated microbiologically influenced corrosion (MIC). The corrosion occurred at welds as pinhole penetrations in the surfaces, which opened into large subsurface void formations. Corrosive attack started in the heat-affected zones of the assembly welds, usually adjacent to fusion lines. Stepwise grinding, polishing, and etching in the affected areas revealed that voids generally grew in the wrought material as uniform, general corrosion. Tunneling (wormholing) erosion was also present. Selective attack occurred within the two-phase weld filler zone. The result was a void wall that was rough and porous-appearing, a consequence of preferential attack on the austenite. The three-dimensional spongy surface was studied optically and with the scanning electron microscope

Corrosion

Science.gov (United States)

Slabaugh, W. H.

1974-01-01

Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

Corrosion products in the primary circuits of PWRs

International Nuclear Information System (INIS)

Darras, R.

1983-01-01

The characteristics of PWR primary circuits are recalled, particularly the chemical specifications of the medium and the various materials used (austenitic steel, nickel alloys, cobalt-based alloys and zirconium alloys). The behaviour of these materials as regards general corrosion in nominal and transient conditions is then outlined briefly, special emphasis being laid on the effect of the determining parameters on the quantity of corrosion products formed. The release of the latter into the primary coolant is caused by two main processes: solubilization and erosion. Particular attention was given therefore to the laws governing the solubility of the oxides involved, especially as a function of temperature and pH. Erosion, or release in the form of solid particles, is relatively severe during transient events. As these corrosion products are then carried through all circuits, they cause deposits to form in favourable places on the walls as a result either of precipitation of soluble species or of sedimentation followed by consolidation of suspended particles. The presence of corrosion products in the primary circuits creates a particular impact since they become radioactive as they pass through the core and especially when they remain in it in the form of deposits; as a result, the products are capable of contaminating the entire system. Finally, although long-term reliability is obviously an essential condition for materials developed, attention must also be given to problems associated with a build-up of corrosion products in the cooling circuits and efforts made to minimize them. To that end, a number of precautions are recommended, and various remedies can be applied: selecting materials which are not readily activated, keeping structures clean, purifying fluids properly, restricting solubilization and precipitation, and perhaps, periodic decontamination. (author)

Steam generator corrosion 2007; Dampferzeugerkorrosion 2007

Energy Technology Data Exchange (ETDEWEB)

Born, M. (ed.)

2007-07-01

Eiteneuer); (o) Thermodynamical calculations according to the optimization of spray alloys (Manfred Born, Juergen Korb, Ruediger W. Schuelen); (p) Thermal spraying between claim of erosion and claim of corrosion (Reinhard Polak, Franz Kremsner); (q) Flue gas-lateral cleaning of heating surfaces at operation and standstill of incineration boilers for waste, substitute fuels and biomass (Joerg Krueger); (r) Avoidance of superheater corrosion by external overheating (Reinhard Schu).

Comportamiento de corrosión-erosión en recubrimientos de NbN depositados mediante sputtering magnetrón Erosion-corrosion behavior of magnetron sputtered NbN films

Directory of Open Access Journals (Sweden)

A Cáceres

2012-08-01

Full Text Available En la nueva generación de recubrimientos de uso industrial se incluye el nitruro de niobio (NbN debido a sus propiedades fisicoquímicas tales como: alta conductividad eléctrica, buenas propiedades mecánicas, alto punto de fusión e inercia química y además por ser un superconductor con temperatura crítica de 16 K. En este trabajo se reporta el efecto del sinergismo corrosión y erosión sobre recubrimientos de NbN depositados sobre acero inoxidable 304 y silicio usando los sistemas de sputtering con magnetrón balanceado y desbalanceado. Los experimentos de erosión-corrosión se estudiaron en un sistema que varió la velocidad y el ángulo de impacto de las partículas de erosión. Para ello se utilizó un lodo de partículas de SiO2 en una solución de 0,5M de H2SO4 + 3,5% NaCl y una concentración de 30% en peso de partículas de SiO2. La microestructura, morfología y composición química de las películas fueron analizadas con difracción de rayos X (DRX, microscopía electrónica de barrido (MEB y espectroscopia de fotoelectrones generados por rayos X (EFRX, respectivamente. Los resultados muestran que la resistencia a la erosión-corrosión de los recubiertos de NbN fue superior al sustrato y los mecanismos de desgaste sobre el recubrimiento dependen del ángulo de impacto y la velocidad de las partículas de erosión. Posibles razones de este comportamiento son discutidas en este trabajo.New generation PVD coatings for industrial applications include the niobium nitride (NbN due to its excellent properties such as high chemical inertness, excellent mechanical properties, high electrical conductivity, high melting point, and a superconducting transition temperature around 16 K. In this work we reported the results the study of corrosion and erosion effect on niobium nitride coatings deposited on AISI304 stainless steel using unbalanced and balanced magnetron sputtering and then it were compared to the uncoated tool steel substrate

Corrosion in waste incineration facilities; Korrosion i avfallsfoerbraenningsanlaeggningar

Energy Technology Data Exchange (ETDEWEB)

Staalenheim, Annika; Henderson, Pamela

2004-11-01

Waste is a heterogeneous fuel, often with high levels of chlorine, alkali and heavy metals. This leads to much more severe corrosion problems than combustion of fossil fuels. The corrosion rates of the materials used can be extremely high. Materials used for heat transferring parts are usually carbon steel or low alloyed steel. These are significantly cheaper than other steels. Austenitic stainless steel is also used, but is often avoided due to its sensitivity to stress corrosion cracking. More advanced materials, such as nickel base alloys, can be used in extremely aggressive environments. Since these materials are expensive and do not always have sufficient mechanical properties, they are often used as coatings on carbon steel tubes or as composite tubes. A new method, which shows good results at the first tests in plants, is electroplating with nickel. Plastic materials can be used in low temperature parts if the temperature does not exceed 150 deg C. A glass fibre inforced material is probably the best choice. The parts of the furnace that are most prone to corrosion are waterwalls where the refractory coating is lost, has not been applied to a sufficient height in the boiler or is not used at all. Failures of superheaters often occur in areas near soot blowers or on the tubes exposed to the highest flue gas temperatures. Few cases of low temperature corrosion are reported in the literature, possibly because these problems are unusual or because low temperature corrosion rarely causes costly and dramatic failures. Waterwall tubes should be made of carbon steel, because of the price and to minimise the risk for stress corrosion cracking. Usually the tubes must be covered with a more corrosion resistant material to withstand the environment in the boiler. Metal coatings can be used in less demanding environments. Refractory is probably the best protection for waterwalls from severe erosion. Surfaces in extremely corrosive areas, e.g. the fuel feed area, should

Diagnostic of corrosion–erosion evolution for [Hf-Nitrides/V-Nitrides]n structures

Energy Technology Data Exchange (ETDEWEB)

Escobar, C.; Villarreal, M. [Thin Film Group, Universidad del Valle, A.A. 25360, Cali (Colombia); Caicedo, J.C., E-mail: jcaicedoangulo1@gmail.com [Powder Metallurgy and Processing of Solid Recycled Research Group, Universidad del Valle, Cali (Colombia); Aperador, W. [Ingeniería Mecatrónica, Universidad Militar Nueva Granada, Bogotá (Colombia); Caicedo, H.H. [Department of Bioengineering, University of Illinois at Chicago, IL 60612 (United States); Department of Anatomy and Cell Biology, University of Illinois at Chicago, IL 60612 (United States); Prieto, P. [Thin Film Group, Universidad del Valle, A.A. 25360, Cali (Colombia); Center of Excellence for Novel Materials, CENM, Cali (Colombia)

2013-10-31

HfN/VN multilayered systems were grown on 4140 steel substrates with the aim to improve their electrochemical behavior. The multilayered coatings were grown via reactive r.f. magnetron sputtering technique by systematically varying the bilayer period (Λ) and the bilayer number (n) while maintaining constant the total coating thickness (∼ 1.2 μm). The coatings were characterized by X-ray diffraction (XRD), and electron microscopy. The electrochemical properties were studied by Electrochemical Impedance Spectroscopy and Tafel curves. XRD results showed preferential growth in the face-centered cubic (111) crystal structure for [HfN/VN]{sub n} multilayered coatings. The maximum corrosion resistance was obtained for coatings with (Λ) equal to 15 nm, corresponding to bilayer n = 80. Polarization resistance and corrosion rate was around 112.19 kΩ cm{sup 2} and 0.094*10{sup −3} mmy respectively; moreover, these multilayered system showed a decrease of 80% on mass loss due to the corrosive–erosive process, in relation to multilayered systems with n = 1 and Λ = 1200. HfN/VN multilayers have been designed and deposited on Si (100) and AISI 4140 steel substrates with bilayer periods (Λ) in a broad range, from nanometers to hundreds of nanometers to study the microstructural evolution and electrochemical progress with decreasing bilayer thickness. - Highlights: • Enhancements on surface electrochemical properties and response to surface corrosion attack. • Superficial phenomenon that occurs in corrosion surface of [Hf-Nitrides/V-Nitrides]n • Corrosion–erosion evolution for [Hf-Nitrides/V-Nitrides]n structures.

Diagnostic of corrosion–erosion evolution for [Hf-Nitrides/V-Nitrides]n structures

International Nuclear Information System (INIS)

Escobar, C.; Villarreal, M.; Caicedo, J.C.; Aperador, W.; Caicedo, H.H.; Prieto, P.

2013-01-01

HfN/VN multilayered systems were grown on 4140 steel substrates with the aim to improve their electrochemical behavior. The multilayered coatings were grown via reactive r.f. magnetron sputtering technique by systematically varying the bilayer period (Λ) and the bilayer number (n) while maintaining constant the total coating thickness (∼ 1.2 μm). The coatings were characterized by X-ray diffraction (XRD), and electron microscopy. The electrochemical properties were studied by Electrochemical Impedance Spectroscopy and Tafel curves. XRD results showed preferential growth in the face-centered cubic (111) crystal structure for [HfN/VN] n multilayered coatings. The maximum corrosion resistance was obtained for coatings with (Λ) equal to 15 nm, corresponding to bilayer n = 80. Polarization resistance and corrosion rate was around 112.19 kΩ cm 2 and 0.094*10 −3 mmy respectively; moreover, these multilayered system showed a decrease of 80% on mass loss due to the corrosive–erosive process, in relation to multilayered systems with n = 1 and Λ = 1200. HfN/VN multilayers have been designed and deposited on Si (100) and AISI 4140 steel substrates with bilayer periods (Λ) in a broad range, from nanometers to hundreds of nanometers to study the microstructural evolution and electrochemical progress with decreasing bilayer thickness. - Highlights: • Enhancements on surface electrochemical properties and response to surface corrosion attack. • Superficial phenomenon that occurs in corrosion surface of [Hf-Nitrides/V-Nitrides]n • Corrosion–erosion evolution for [Hf-Nitrides/V-Nitrides]n structures

Corrosion cracking

International Nuclear Information System (INIS)

Goel, V.S.

1985-01-01

This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600

Fighting corrosion in India

Energy Technology Data Exchange (ETDEWEB)

Rajagopalan, K S; Rangaswamy, N S

1979-03-01

A survey covers the cost of corrosion in India; methods of preventing corrosion in industrial plants; some case histories, including the prevention of corrosion in pipes through which fuels are pumped to storage and the stress-corrosion cracking of evaporators in fertilizer plants; estimates of the increase in demand in 1979-89 for anticorrosion products and processes developed by the Central Electrochemical Research Institute (CECRI) at Karaikudi, India; industries that may face corrosion problems requiring assistance from CECRI, including the light and heavy engineering structural, and transport industries and the chemical industry; and some areas identified for major efforts, including the establishment of a Corrosion Advisory Board with regional centers and the expansion of the Tropical Corrosion Testing Station at Mandapam Camp, Tamil Nadu.

Underground pipeline corrosion

CERN Document Server

Orazem, Mark

2014-01-01

Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, n

Organo-Aluminate Polymeric Materials as Advanced Erosion/Corrosion Resistant Thin Film Coatings

National Research Council Canada - National Science Library

Cook, Ronald

1997-01-01

...) and hazardous air pollutants (HAPs). The coating system is based on the development of carboxylato- alumoxane precursors for fabrication of corrosion resistant oxide barrier layers and alumoxane-epoxy based primer coats...

Corrosion Behavior of Ceramic Cup of Blast Furnace Hearth by Liquid Iron and Slag

Science.gov (United States)

Li, Yanglong; Cheng, Shusen; Wang, Zhifeng

2016-10-01

Three kinds of sample bricks of ceramic cups for blast furnace hearth were studied by dynamic corrosion tests based on different corrosion systems, i.e., liquid iron system, liquid slag system and liquid iron-slag system. Considering the influence of temperature and sample rotational speed, the corrosion profiles and mass loss of the samples were analyzed. In addition, the microstructure of the corroded samples was observed by optical microscope (OM) and scanning electron microscope (SEM). It was found that the corrosion profiles could be divided into iron corrosion region, slag corrosion region and iron-slag corrosion region via corrosion degree after iron-slag corrosion experiment. The most serious corrosion occurred in iron-slag corrosion region. This is due to Marangoni effect, which promotes a slag film formed between liquid iron and ceramic cup and results in local corrosion. The corrosion of the samples deepened with increasing temperature of liquid iron and slag from 1,623 K to 1,823 K. The variation of slag composition had greater influence on the erosion degree than that of rotational speed in this experiment. Taking these results into account the ceramic cup composition should be close to slag composition to decrease the chemical reaction. A microporous and strong material should be applied for ceramic cup.

Monitoring internal corrosion in natural gas pipelines; Monitoracao da corrosao interna em gasodutos

Energy Technology Data Exchange (ETDEWEB)

Nobrega, Ana C.V.; Silva, Djalma R.; Pimenta, Gutemberg S. [Universidade Federal do Rio Grande do Norte, Natal, RN (Brazil); Barbosa, Andrea F.F. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

2003-07-01

For susceptibilities to the corrosion of the pipelines and equipment made in carbon steel and used by the natural gas, it makes be necessary to identify the acting corrosive agents and monitoring them along time, controlling failures for internal corrosion. Also, of that process it origins the black powder (solid particles) that can not commit the structural integrity of the equipment, but it can also bring the company other implications very serious, like quality of the sold product, as well as stops due to blockages and wastes for erosion of the equipment. The monitoring methodology and control of the corrosion in field consisted of the use of corrosion test equipment, chemical characterization of samples of black powder and liquids and analysis of the operational data of processes and plants. Like this, it was identified for the gas pipeline in analysis the most responsible parameters for the corrosive action of the fluid, establishing a controlling methodology and operational actions to maintain the corrosion rates at safe levels and structural warranty of the same. (author)

Multi-walled carbon nanotubes/graphene oxide hybrid and nanohydroxyapatite composite: A novel coating to prevent dentin erosion.

Science.gov (United States)

Nahorny, Sídnei; Zanin, Hudson; Christino, Vinie Abreu; Marciano, Fernanda Roberta; Lobo, Anderson Oliveira; Soares, Luís Eduardo Silva

2017-10-01

To date is emergent the development of novel coatings to protect erosion, especially to preventive dentistry and restorative dentistry. Here, for the first time we report the effectiveness of multi-walled carbon nanotube/graphene oxide hybrid carbon-base material (MWCNTO-GO) combined with nanohydroxyapatite (nHAp) as a protective coating for dentin erosion. Fourier transform Raman spectroscopy (FT-Raman), scanning electron (SEM), and transmission electron (TEM) microscopy were used to investigated the coatings and the effect of acidulated phosphate fluoride gel (APF) treatment on bovine teeth root dentin before and after erosion. The electrochemical corrosion performance of the coating was evaluated. Raman spectra identified that: (i) the phosphate (ν 1 PO 4 3- ) content of dentin was not significantly affected by the treatments and (ii) the carbonate (ν 1 CO 3 2- ) content in dentin increased when nHAp was used. However, the nHAp/MWCNTO-GO composite exposited lower levels of organic matrix (CH bonds) after erosion compared to other treatments. Interesting, SEM micrographs identified that the nHAp/MWCNTO-GO formed layers after erosive cycling when associate with APF treatment, indicating a possible chemical bond among them. Treatments of root dentin with nHAp, MWCNTO-GO, APF_MWCNTO-GO, and APF_nHAp/MWCNTO-GO increased the carbonate content, carbonate/phosphate ratio, and organic matrix band area after erosion. The potentiodynamic polarization curves and Nyquist plot showed that nHAp, MWCNT-GO and nHAp/MWCNT-GO composites acted as protective agents against corrosion process. Clearly, the nHAp/MWCNTO-GO composite was stable after erosive cycling and a thin and acid-resistant film was formed when associated to APF treatment. Copyright © 2017 Elsevier B.V. All rights reserved.

Thin layer activation: measuring wear and corrosion

International Nuclear Information System (INIS)

Delvigne, T.; Leyman, D.; Oxorn, K.

1995-01-01

The technique known as thin layer activation (TLA) is explained and assessed in this article. Widely used, in for example the automotive industry, TLA allows on-line monitoring of the loss of matter from a critical surface, by wear erosion and corrosion. The technique offers extremely high sensitivity thus leading to reduced test times. On-line wear phenomena can be assessed during operation of a mechanical process, even through thick engine walls. (UK)

Humid-air and aqueous corrosion models for corrosion-allowance barrier material

International Nuclear Information System (INIS)

Lee, J.H.; Atkins, J.E.; Andrews, R.W.

1995-01-01

Humid-air and aqueous general and pitting corrosion models (including their uncertainties) for the carbon steel outer containment barrier were developed using the corrosion data from literature for a suite of cast irons and carbon steels which have similar corrosion behaviors to the outer barrier material. The corrosion data include the potential effects of various chemical species present in the testing environments. The atmospheric corrosion data also embed any effects of cyclic wetting and drying and salts that may form on the corroding specimen surface. The humid-air and aqueous general corrosion models are consistent in that the predicted humid-air general corrosion rates at relative humidities between 85 and 100% RH are close to the predicted aqueous general corrosion rates. Using the expected values of the model parameters, the model predicts that aqueous pitting corrosion is the most likely failure mode for the carbon steel outer barrier, and an earliest failure (or initial pit penetration) of the 100-mm thick barrier may occur as early as about 500 years if it is exposed continuously to an aqueous condition at between 60 and 70 degrees C

The FSM technology -- Operational experience and improvements in local corrosion analysis

International Nuclear Information System (INIS)

Stroemmen, R.; Horn, H.; Gartland, P.O.; Wold, K.

1996-01-01

FSM (Field Signature Method) is a non-intrusive monitoring technique based on a patented principle, developed for the purpose of detection and monitoring of both general and localized corrosion, erosion and cracking in steel and metal structures, piping systems and vessels. Since 1991 FSM has been used for a wide range of applications e.g. for buried and open pipelines, process piping offshore, subsea pipelines and flowlines, applications in the nuclear power industry and in materials research in general. This paper describes typical applications of the FSM technology, and presents operational experience from some of the landbased and subsea installations. The paper also describes recent enhancements in the FSM technology and in the analysis of FSM readings, allowing for monitoring and detailed quantification of pitting and mesa corrosion, and of corrosion in welds

Corrosion behaviour of non-ferrous metals in sea water

Energy Technology Data Exchange (ETDEWEB)

Birn, Jerzy; Skalski, Igor [Ship Design and Research Centre, Al. Rzeczypospolitej 8, 80-369 Gdansk (Poland)

2004-07-01

The most typical kinds of corrosion of brasses are selective corrosion (dezincification) and stress corrosion. Prevention against these kinds of corrosion lies in application of arsenic alloy addition and appropriate heat treatment removing internal stresses as well as in maintaining the arsenic and phosphorus contents on a proper level. The most typical corrosion of cupronickels is the local corrosion. Selective corrosion occurs less often and corrosion cracking caused by stress corrosion in sea water does not usually occur. Crevice corrosion is found especially in places of an heterogeneous oxidation of the surface under inorganic deposits or under bio-film. Common corrosive phenomena for brasses and cupronickels are the effects caused by sea water flow and most often the impingement attack. Alloy additions improve resistance to the action of intensive sea water flow but situation in this field requires further improvement, especially if the cheaper kinds of alloys are concerned. Contaminants of sea water such as ammonia and hydrogen sulphide are also the cause of common corrosion processes for all copper alloys. Corrosion of copper alloys may be caused also by sulphate reducing bacteria (SRB). Galvanic corrosion caused by a contact with titanium alloys e.g. in plate heat exchangers may cause corrosion of both kinds copper alloys. Bronzes belong to copper alloys of the highest corrosion resistance. Failures that sometimes occur are caused most often by the cavitation erosion, by an incorrect chemical composition of alloys or at last by their inadequate structure. The main problems of aluminium alloys service in sea water are following phenomena: local corrosion (pitting and crevice corrosion), galvanic corrosion, exfoliation and corrosion in the presence of OH- ions. The cause of local corrosion are caused by presence of passive film on the alloy's surface and presence of chlorides in sea water which are able to damage the passive film. Galvanic corrosion is

Managing dental erosion.

Science.gov (United States)

Curtis, Donald A; Jayanetti, Jay; Chu, Raymond; Staninec, Michal

2012-01-01

The clinical signs of dental erosion are initially subtle, yet often progress because the patient remains asymptomatic, unaware and uninformed. Erosion typically works synergistically with abrasion and attrition to cause loss of tooth structure, making diagnosis and management complex. The purpose of this article is to outline clinical examples of patients with dental erosion that highlight the strategy of early identification, patient education and conservative restorative management. Dental erosion is defined as the pathologic chronic loss of dental hard tissues as a result of the chemical influence of exogenous or endogenous acids without bacterial involvement. Like caries or periodontal disease, erosion has a multifactorial etiology and requires a thorough history and examination for diagnosis. It also requires patient understanding and compliance for improved outcomes. Erosion can affect the loss of tooth structure in isolation of other cofactors, but most often works in synergy with abrasion and attrition in the loss of tooth structure (Table 1). Although erosion is thought to be an underlying etiology of dentin sensitivity, erosion and loss of tooth structure often occurs with few symptoms. The purpose of this article is threefold: first, to outline existing barriers that may limit early management of dental erosion. Second, to review the clinical assessment required to establish a diagnosis of erosion. And third, to outline clinical examples that review options to restore lost tooth structure. The authors have included illustrations they hope will be used to improve patient understanding and motivation in the early management of dental erosion.

Study on corrosion of thermal power plant condenser tubes

Energy Technology Data Exchange (ETDEWEB)

Mohammadi, Abdolreza Rashidi; Zhaam, Ali Akbar [Niroo Research Institute, end of Poonak Bakhtari blvd., Shahrak Ghods, Tehran (Iran)

2004-07-01

The aim of this investigation is to study kinds of corrosion mechanisms in thermal power plant condenser tubes. Condenser is a shell and tube heat exchanger in which cooling water flows through its tubes. While the steam from low pressure turbine passes within condenser tubes, it is condensed by cooling water. The exhausted steam from low pressure turbine is condensed on external surface of condenser tubes and heat is transferred to cooling water which flow into tubes. Tubes composition is usually copper-based alloys, stainless steel or titanium. Annual damages due to corrosion cause much cost for replacement and repairing metallic equipment and installations in electric power industry. Because of existence of different contaminants in water and steam cycle, condenser tubes surfaces are exposed to corrosion. Contaminants like oxygen, carbon dioxide, chloride ion and ammonia in water and steam cycle originate several damages such as pitting and crevice corrosion, erosion, galvanic attack, SCC, condensed corrosion, de-alloying in thermal power plant condenser. The paper first states how corrosion damage takes place in condensers and then introduces types of usual alloys used in condensers and also their corrosion behavior. In continuation, a brief explanation is presented about kinds of condenser failures due to corrosion. Then, causes and locations of different mechanisms of corrosion events on condenser tubes and effects of different parameters such as composition, temperature, chloride and sulfide ion concentration, pH, water velocity and biological precipitation are examined and finally protection methods are indicated. Also some photos of tubes specimens related to power plants are studied and described in each case of mentioned mechanisms. (authors)

An experimental estimation of the resistance against a high-temperature gas corrosion of C/C composite materials with protective plasma coating

International Nuclear Information System (INIS)

Babin, S.V.; Khripakov, E.V.

2007-01-01

Materials with well-defined structure has been proposed as corrosion- and erosion-resistant coating from the carbon-carbon composite. Experiments on heat and erosion resistance of plasma coatings at carbon-carbon composite materials demonstrate availability of multilayer with upper erosion resistant layer on the basis of aluminium oxide, intermediate layer on the basis of boron-containing components with aluminium additions and damping layer of silicon carbide. Multilayer protective coats offer demand service characteristics of details [ru

Corrosion of aluminum alloys in ocean thermal energy conversion seawaters

International Nuclear Information System (INIS)

Larsen-Basse, J.

1984-01-01

Aluminum alloys 5052, 3004, and Alclad 3003 and 3004 were exposed to flowing seawater at 2.44 m/s (8 fps) at the Seacoast Test Facility on Hawaii. One year data for warm surface water and three mouth data for cold water from 600 m depth are reported for free fouling, chlorinated and sponge ball cleaned conditions. All alloys pit in deep seawater, but show no pitting in warm surface water. Uniform corrosion in the warm water is initially rapid, but after 25 to 30 days the rate becomes slower and extrapolated 30 year material losses are in the 125 to 215 μm range. Chlorination at a level of 0.05 ppm for one hour per day has only a minor effect on corrosion rates, while sponge ball cleaning leads to erosion-corrosion of the Alclad surfaces and has no effect on alloy 5052. The need for additional testing in tropical seawater is discussed, as is the need for an improved understanding of the formation of inorganic scale films, their properties, and their effect on corrosion rates and heat transfer

Effects of surface treatment on the cavitation erosion of high-chrome steel, zirconium, titanium and their alloys

International Nuclear Information System (INIS)

Marinin, V.G.

1994-01-01

The erosion resistance of some structural materials used for equipment components of the first and second circuits of NPPs is studied under cavitation created by an ultrasonic vibrator. It appears that after various thermomechanical treatments (programmed loading, low-temperature rolling) and coating deposition (titanium, zirconium and titanium nitride), the erosion resistance of the materials under consideration increases and the plasticity value is not notably modified. The titanium coatings deposited onto the steel increase the corrosion-fatigue resistance in a sodium chloride environment, in several cases

Simulation study on insoluble granular corrosion products deposited in PWR core

International Nuclear Information System (INIS)

Yang Xu; Zhou Tao; Ru Xiaolong; Lin Daping; Fang Xiaolu

2014-01-01

In the operation of reactor, such as fuel rods, reactor vessel internals etc. will be affected by corrosion erosion of high pressure coolant. It will produce many insoluble corrosion products. The FLUENT software is adopted to simulate insoluble granular corrosion products deposit distribution in the reactor core. The fluid phase uses the standard model to predict the flow field in the channel and forecast turbulence variation in the near-wall region. The insoluble granular corrosion products use DPM (Discrete Phase Model) to track the trajectory of the particles. The discrete phase model in FLUENT follows the Euler-Lagrange approach. The fluid phase is treated as a continuum by solving the Navier-Stokes equations, while the dispersed phase is solved by tracking a large number of particles through the calculated flow field. Through the study found, Corrosion products particles form high concentration area near the symmetry, and the entrance section of the corrosion products particles concentration is higher than export section. Corrosion products particles deposition attached on large area for the entrance of the cladding, this will change the core neutron flux distribution and the thermal conductivity of cladding material, and cause core axial offset anomaly (AOA). Corrosion products particles dot deposit in the outlet of cladding, which can lead to pitting phenomenon in a sheath. Pitting area will cause deterioration of heat transfer, destroy the cladding integrity. In view of the law of corrosion products deposition and corrosion characteristics of components in the reactor core. this paper proposes regular targeted local cleanup and other mitigation measures. (authors)

Study on pipe wastage mechanism by liquid droplet impingement erosion

International Nuclear Information System (INIS)

Higashi, Yuma; Narabayashi, Tadashi; Shimazu, Yoichiro; Tsuji, Masashi; Ohmori, Shuichi; Mori, Michitsugu; Tezuka, Kenichi

2009-01-01

Evaluation of wastage speed for nuclear power plant maintains plant reliability and power up rating is important. There are two main cause of wastage flow accelerated corrosion (FAC) and mechanical erosion. This study is to develop evaluating the wastage speed by liquid droplet impingement erosion (LDIE). LDIE often occurs at downstream of corner of pipe or orifice. In this study, the liquid drop impinging tests were conducted with the test pieces mounted on a high speed rotating disk that cross thin water down jet and produced LDIE phenomena. The amount of the wastage by LDIE was evaluated by changing the rotational speed, the impingement frequency, and test piece materials. In addition, the generation mechanism of erosion was investigated by observing the surface of the test piece with a microscope. There is a method of evaluating by the mass difference before and after experiments. But this method is not correct because error becomes larger for mass measurement in the experiment, for the lost mass by LDIE is very little amount. Therefore, the method was developed to measure the volume in the erosion part. In this method, depth of LDIE was measured by the accuracy of ±0.01μm; therefore accurate measurement of the wastage can be improved. (author)

Study of alternative materials to minimize erosion in heat exchanger tubes used in thermoelectric generators

Energy Technology Data Exchange (ETDEWEB)

Arnt, A.B.C.; Paula, M.M. da S. Paula; Rocha, M.R. da; Angioletto, E.; Zanini, L.C.; Miranda, R.; Zanelatto, C.C. [Universidade do Extremo Sul Catarinense (UNESC), Criciuma, SC (Brazil)], e-mails: anb@unesc.net, mms@unesc.net, marcio2r@terra.com.br, an@unesc.net, elucaslcz@yahoo.com.br, frdgmiranda@hotmail.com, gcrisrincao20@yahoo.com.br; Felippe, L. [Universidade do Extremo Sul Catarinense (UNESC), Capivari de Baixo, SC (Brazil)], e-mail: hlfelippe@tractebelenergia.com.br

2007-07-01

The machinery used in coal thermo electrical plants usually is submitted to erosive wear. The erosive wear occurs mainly in the metallic pipe set of heat exchangers due the flow of hot gases carrying erosive particles. Jaguar Ludicrous thermo electrical complex at Capivari de Baixo city holds seven power units, where two units use approximately 20 000 ASTM A178 heat pipes. The set is submitted to a semester maintenance schedule (preventive and corrective) where the damaged pipes are changed. So, in this work a set of erosive wear accelerated tests according ASTM G76 were performed in order to develop and specify materials and methods to diminish the erosive action caused by the combustion gases over the heat pipes. Specimens were coated with WC12Co and Cr{sub 3}C{sub 2}-25NiCr alloys using the HVOF technique and the coated specimens were tested at 450 deg C, the heat pipes working temperature. Silica was used as abrasive material at 30 deg and 45 deg impact angles, simulating a harder erosive condition than the real condition. The best performance coating at laboratory scale was later used in field condition. The results showed the coated specimen performance is better than the ASTM A178 alloy. The erosion resistance of the Cr{sub 3}C{sub 2}-25NiCr and WC12Co coatings is eight times higher than the uncoated alloy, and the coatings also presented a better corrosion resistance. This feature is important, because despite the erosive action the circulating gases also present a large amount of sulfur in their composition. Sulfur at lower temperatures forms H{sub 2}SO{sub 4}, causing intense corrosion of the pipes located at the heat exchangers colder parts. Based on the results and considering the coating costs the Cr{sub 3}C{sub 2}-25NiCr alloy was selected to coat a set of pipes mounted at the region of the heat exchanger with the most intense erosive wear. At the moment these coated tubes are in field operation and under observation regarding their performance in

Scratch, wear and corrosion resistant organic inorganic hybrid materials for metals protection and barrier

International Nuclear Information System (INIS)

Barletta, M.; Gisario, A.; Puopolo, M.; Vesco, S.

2015-01-01

Highlights: • Polysiloxane coatings as protective barriers to delay erosion/corrosion of Fe 430 B metal substrates. • Methyl groups feature a very small steric hindrance and confer ductility to the Si–O–Si backbone. • Phenyl groups feature a larger steric hindrance, but they ensure stability and high chemical inertness. • Remarkable adhesion to the substrate, good scratch resistance and high wear endurance. • Innovative ways to design of long lasting protective barriers against corrosion and aggressive chemicals. - Abstract: Polysiloxanes are widely used as protective barriers to delay erosion/corrosion and increase chemical inertness of metal substrates. In the present work, a high molecular weight methyl phenyl polysiloxane resin was designed to manufacture a protective coating for Fe 430 B structural steel. Methyl groups feature very small steric hindrance and confer ductility to the Si–O–Si backbone of the organic inorganic hybrid resin, thus allowing the achievement of high thickness. Phenyl groups feature larger steric hindrance, but they ensure stability and high chemical inertness. Visual appearance and morphology of the coatings were studied by field emission scanning electron microscopy and contact gauge surface profilometry. Micro-mechanical response of the coatings was analyzed by instrumented progressive load scratch, while wear resistance by dry sliding linear reciprocating tribological tests. Lastly, chemical inertness and corrosion endurance of the coatings were evaluated by linear sweep voltammetry and chronoamperometry in aggressive acid environment. The resulting resins yielded protective materials, which feature remarkable adhesion to the substrate, good scratch resistance and high wear endurance, thus laying the foundations to manufacture long lasting protective barriers against corrosion and, more in general, against aggressive chemicals

Development of protocols for corrosion and deposits evaluation in pipes by radiography

International Nuclear Information System (INIS)

2005-04-01

The International Atomic Energy Agency is promoting industrial applications of non-destructive testing (NDT) technology, which includes radiography testing (RT) and related methods, to assure safety and reliability of operation of nuclear, petrochemical and other industrial facilities. In many industries such as petroleum, power stations, refineries, petrochemical and chemical plants, desalination pipelines and urban gas installations, the reliability and safety of equipment can be substantially influenced by degradation processes such as corrosion, erosion, deposits and blocking of pipes, which can seriously affect the security and consistency. One of the most important parameters in a piping or pipeline to be monitored and measured is the wall thickness. Among NDT methods, radiography has the advantage in that in the process of an inspection it eliminates the need for the costly removal of the pipe insulation and also the added benefit that it can be carried out in high temperature environments. The Coordinated Research Project (CRP) on Validation of Protocols for Corrosion and Deposits Determination in Small Diameter Pipes by Radiography (CORDEP) was implemented from 1997 to 2000 with the participation of 11 NDT laboratories from Algeria, China, Costa Rica, France, India, Republic of Korea, Malaysia, Sri Lanka, Syrian Arab Republic, Tunisia and Turkey. The CRP tested and validated radiographic measurement of corrosion and deposits in straight and bent pipes made of carbon or stainless steels corroded/eroded on the outer or inner surfaces with or without insulation. Each participating laboratory produced three test specimens of straight and bent pipes containing natural as well as simulated corrosion defects. Typical diameters of these pipes were up to 168 mm. Radiography using X ray machines and radioisotopes of Iridium-192 and Cobalt-60 in conjunction with radiographic film using single and double wall penetrations for total inspection was performed. Selected

DPC materials and corrosion environments.

Energy Technology Data Exchange (ETDEWEB)

Ilgen, Anastasia Gennadyevna; Bryan, Charles R.; Teich-McGoldrick, Stephanie; Hardin, Ernest

2014-10-01

After an exposition of the materials used in DPCs and the factors controlling material corrosion in disposal environments, a survey is given of the corrosion rates, mechanisms, and products for commonly used stainless steels. Research needs are then identified for predicting stability of DPC materials in disposal environments. Stainless steel corrosion rates may be low enough to sustain DPC basket structural integrity for performance periods of as long as 10,000 years, especially in reducing conditions. Uncertainties include basket component design, disposal environment conditions, and the in-package chemical environment including any localized effects from radiolysis. Prospective disposal overpack materials exist for most disposal environments, including both corrosion allowance and corrosion resistant materials. Whereas the behavior of corrosion allowance materials is understood for a wide range of corrosion environments, demonstrating corrosion resistance could be more technically challenging and require environment-specific testing. A preliminary screening of the existing inventory of DPCs and other types of canisters is described, according to the type of closure, whether they can be readily transported, and what types of materials are used in basket construction.

HVOF Thermal Spray TiC/TiB₂ Coatings for AUSC Boiler/Turbine Components for Enhanced Corrosion Protection

Energy Technology Data Exchange (ETDEWEB)

Mondal, Kanchan [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Mechanical Engineering and Energy Processes; Koc, Rasit [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Mechanical Engineering and Energy Processes; Fan, Chinbay [Gas Technology Inst., Des Plaines, IL (United States)

2016-12-07

The high temperatures of operations still pose significant risk of degradation and fatigue from oxidizing, corroding and eroding environment. In addition to unused O₂, water from combustion and SO_x from the coal sulfur oxidation that result in highly corrosive environment, acid gases such as HCl and other sulfur compounds may also be present. These adverse effects are further accelerated due to the elevated temperatures. In addition, ash particulates and unburnt carbon and pyritic sulfur can cause erosion of the surface and thus loss of material. Unburnt carbon and pyritic sulfur may also cause localized reduction sites. Thus, fireside corrosion protection and steam oxidation protection alternatives to currently used Ni-Cr overlays need to be identified and evaluated. Titanium carbide (TiC) is a suitable alternative on account of the material features such as the high hardness, the high melting point, the high strength and the low density for the substitution or to be used in conjunction with NiCr for enhancing the fireside corrosion and erosion of the materials. Another alternative is the use of titanium boride as a coating for chemical stability required for long-term service and high erosion resistance over the state-of-the-art, high fracture toughness (K_1C ~12 MPam^1/2) and excellent corrosion resistance (kp~1.9X10^-11 g²/cm⁴/s at 800°C in air). The overarching aim of the research endeavor was to synthesize oxidation, corrosion and wear resistant TiC and TiB₂ coating powders, apply thermal spray coating on existing boiler materials and characterize the coated substrates for corrosion resistance for applications at high temperatures (500 -750 °C) and high pressures (~350 bars) using the HVOF process and to demonstrate the feasibility of these coating to be used in AUSC boilers and turbines.

Corrosion and erosion monitoring in plates and pipes using constant group velocity Lamb wave inspection.

Science.gov (United States)

Nagy, Peter B; Simonetti, Francesco; Instanes, Geir

2014-09-01

Recent improvements in tomographic reconstruction techniques generated a renewed interest in short-range ultrasonic guided wave inspection for real-time monitoring of internal corrosion and erosion in pipes and other plate-like structures. Emerging evidence suggests that in most cases the fundamental asymmetric A0 mode holds a distinct advantage over the earlier market leader fundamental symmetric S0 mode. Most existing A0 mode inspections operate at relatively low inspection frequencies where the mode is highly dispersive therefore very sensitive to variations in wall thickness. This paper examines the potential advantages of increasing the inspection frequency to the so-called constant group velocity (CGV) point where the group velocity remains essentially constant over a wide range of wall thickness variation, but the phase velocity is still dispersive enough to allow accurate wall thickness assessment from phase angle measurements. This paper shows that in the CGV region the crucial issue of temperature correction becomes especially simple, which is particularly beneficial when higher-order helical modes are also exploited for tomography. One disadvantage of working at such relatively high inspection frequency is that, as the slower A0 mode becomes faster and less dispersive, the competing faster S0 mode becomes slower and more dispersive. At higher inspection frequencies these modes cannot be separated any longer based on their vibration polarization only, which is mostly tangential for the S0 mode while mostly normal for the A0 at low frequencies, as the two modes become more similar as the frequency increases. Therefore, we propose a novel method for suppressing the unwanted S0 mode based on the Poisson effect of the material by optimizing the angle of inclination of the equivalent transduction force of the Electromagnetic Acoustic Transducers (EMATs) used for generation and detection purposes. Copyright © 2014 Elsevier B.V. All rights reserved.

Corrosion monitoring in insulated pipes using x-ray radiography

International Nuclear Information System (INIS)

Azali Muhammad; Abd Razak Hamzah; Abd Aziz Mohamed; Abd Nasir Ibrahim; Suffian Saad; Shaharuddin Sayuti; Shukri Ahmad

2000-01-01

In engineering plants, detection of corrosion and evaluation of deposit in insulated pipes using radiography method are considered as very challenging tasks. In general, this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is the wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method was studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Besides the thickness, types of corrosion can also be identified easily. Result of this study is presented and discussed in this paper. (Author)

Effect of Heat treatment on Hardness and Corrosion Resistance of Super Cast Iron

Energy Technology Data Exchange (ETDEWEB)

Lee, Roun; Kim, Young Sik [Andong National University, Andong (Korea, Republic of)

2014-07-15

In fossil-fuel-fired power plants, a variety of pollutants are produced from the combustion of conventional fuels such as coal, oil and gas. Major component of such pollution are ash and corrosive chemicals, which also destroy pumps and piping; by causing erosion/corrosion, pitting, and wear. In order to over come such damage, materials with high hardness and high corrosion resistance are needed. In this work, we melted super-cast-iron with excellent corrosion resistance and high hardness. To elucidate the effect of heat treatment, microstructural analysis, hardness measurement, and corrosion tests were performed. Test results revealed that the super-cast-iron had several tens better corrosion resistance than 316 L stainless steel, and it also had a high surface hardness (> HRC45). High hardness, in spite of its low carbon content (0.74%C), could resulted from a hardening heat treatment to precipitate sufficient Cr{sub 7}C{sub 3} and Cr{sub 2}3C{sub 6}. Also, it was concluded that the excellent corrosion resistance of the super-cast-iron was due to the increase of the relative chromium content by minimizing the carbon content, and by the enhancement of passive film by the addition of Cr, Mo, Cu, and W.

Corrosion-resistant metal surfaces

Science.gov (United States)

Sugama, Toshifumi [Wading River, NY

2009-03-24

The present invention relates to metal surfaces having thereon an ultrathin (e.g., less than ten nanometer thickness) corrosion-resistant film, thereby rendering the metal surfaces corrosion-resistant. The corrosion-resistant film includes an at least partially crosslinked amido-functionalized silanol component in combination with rare-earth metal oxide nanoparticles. The invention also relates to methods for producing such corrosion-resistant films.

High Temperature Corrosion Problem of Boiler Components in presence of Sulfur and Alkali based Fuels

Science.gov (United States)

Ghosh, Debashis; Mitra, Swapan Kumar

2011-04-01

Material degradation and ageing is of particular concern for fossil fuel fired power plant components. New techniques/approaches have been explored in recent years for Residual Life assessment of aged components and material degradation due to different damage mechanism like creep, fatigue, corrosion and erosion etc. Apart from the creep, the high temperature corrosion problem in a fossil fuel fired boiler is a matter of great concern if the fuel contains sulfur, chlorine sodium, potassium and vanadium etc. This paper discusses the material degradation due to high temperature corrosion in different critical components of boiler like water wall, superheater and reheater tubes and also remedial measures to avoid the premature failure. This paper also high lights the Residual Life Assessment (RLA) methodology of the components based on high temperature fireside corrosion. of different critical components of boiler.

Runoff erosion

OpenAIRE

Evelpidou, Niki (Ed.); Cordier, Stephane (Ed.); Merino, Agustin (Ed.); Figueiredo, Tomás de (Ed.); Centeri, Csaba (Ed.)

2013-01-01

Table of Contents PART I – THEORY OF RUNOFF EROSION CHAPTER 1 - RUNOFF EROSION – THE MECHANISMS CHAPTER 2 - LARGE SCALE APPROACHES OF RUNOFF EROSION CHAPTER 3 - MEASURING PRESENT RUNOFF EROSION CHAPTER 4 - MODELLING RUNOFF EROSION CHAPTER 5 - RUNOFF EROSION AND HUMAN SOCIETIES: THE INFLUENCE OF LAND USE AND MANAGEMENT PRACTICES ON SOIL EROSION PART II - CASE STUDIES CASE STUDIES – INTRODUCTION: RUNOFF EROSION IN MEDITERRANEAN AREA CASE STUDY 1: Soil Erosion Risk...

Corrosion of welded steel piping in domestic hot water: A case history. Corrosion de una instalacion de tubos soldados de acero galvanizado para agua caliente

Energy Technology Data Exchange (ETDEWEB)

Herrera, E J; Soria, L; Gallardo, J M

1993-01-01

Many leaks had occurred after seven years of service in the hot sanitary water system of building. The results of the failure analysis have led to the conclusion that the reduced life of the piping system was primarily promoted by the use of a dissimilar metal (galvanized steel-copper) installation and by an excessive service temperature. Through precuations were taking to electrically insulate both types of tubing by employing dielectric fittings and water flow followed the ''rule of flow'' (zinc[yields] copper), an indirect galvanic attach on galvanized steel took place. Localized corrosion was originated by microcells formed by plating out of soluble copper. Corrosive attack was most severe at weld seams. The microstructure of the weld zone was very different from that of the surrounding pipe. In addition, some pipes presented signs of incomplete fusion (welding without filling metal) and others had protruding weld seams which produced crevice attack and erosion-corrosion, respectively. Author (10 refs.)

Corrosion protection and control using nanomaterials

CERN Document Server

Cook, R

2012-01-01

This book covers the use of nanomaterials to prevent corrosion. The first section deals with the fundamentals of corrosion prevention using nanomaterials. Part two includes a series of case studies and applications of nanomaterials for corrosion control.$bCorrosion is an expensive and potentially dangerous problem in many industries. The potential application of different nanostructured materials in corrosion protection, prevention and control is a subject of increasing interest. Corrosion protection and control using nanomaterials explores the potential use of nanotechnology in corrosion control. The book is divided into two parts. Part one looks at the fundamentals of corrosion behaviour and the manufacture of nanocrystalline materials. Chapters discuss the impact of nanotechnology in reducing corrosion cost, and investigate the influence of various factors including thermodynamics, kinetics and grain size on the corrosion behaviour of nanocrystalline materials. There are also chapters on electrodeposition ...

Corrosion and corrosion protection of support structures for offshore wind energy devices (OWEA)

Energy Technology Data Exchange (ETDEWEB)

Momber, A. [Muehlhan AG, Schlinckstrasse 3, D-21107 Hamburg (Germany)

2011-05-15

The paper provides a review about the corrosion and corrosion protection of offshore wind energy devices (OWEA). Firstly, special features resulting from location and operation of OWEA are being discussed. Secondly, types of corrosion and corrosion phenomena are summarized in a systematic way. Finally, practical solutions to the corrosion protection of OWEA, including steel allowances, cathodic protection and coatings and linings, are discussed. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Laser surface modification of stainless steels for cavitation erosion resistance

Science.gov (United States)

Kwok, Chi Tat

1999-12-01

Austenitic stainless steel UNS S31603 (Fe -17.6Cr -11.2Ni -2.5Mo -1.4Mn -0.4Si -0.03C) has higher pitting corrosion resistance but lower cavitation erosion resistance than that of UNS S30400. This is because of its lower tendency for strain induced martensitic transformation and higher stacking fault energy as compared with those of UNS S30400. In order to improve its cavitation erosion resistance, surface modification of S31603 was performed by laser surface melting and laser surface alloying using a 2-kW CW Nd-YAG laser and a 3-kW CW CO2 laser. For laser surface melting, austenitic stainless steel UNS S30400, super duplex stainless steel UNS S32760 and martensitic stainless steel UNS S42000 were also investigated for comparison purpose. For laser surface alloying, alloying materials including various elements (Co, Cr, Ni, Mo, Mn, Si & C), alloys (AlSiFe & NiCrSiB), ceramics (Si3N 4, SiC, Cr3C2, TiC, CrB & Cr2O 3) and alloys-ceramics (Co-WC, Ni-WC, Ni-Al2O3, Ni-Cr2C3) were used to modify the surface of S31603. The alloyed surface was achieved first by flame spraying or pre-placing of the alloy powder on the S31603 surface and then followed by laser surface remelting. The cavitation erosion characteristics of laser surface modified specimens in 3.5% NaCl solution at 23°C were studied by means of a 20-kHz ultrasonic vibrator at a peak-to-peak amplitude of 30 mum. In addition, their pitting corrosion behaviour was evaluated by electrochemical techniques. The microstructures, compositions, phase changes and damage mechanisms under cavitation erosion were investigated by optical microscopy, SEM, EDAX and X-ray diffractometry. Mechanical properties such as microhardness profile were also examined. The cavitation erosion resistance Re (reciprocal of the mean depth of penetration rate) of laser surface melted S31603 was found to be improved by 22% and was attributed to the existence of tensile residual stress. Improvement on the Re of S42000 was found to be 8.5 times

Application of thin layer activation technique for monitoring corrosion of carbon steel in hydrocarbon processing environment.

Science.gov (United States)

Saxena, R C; Biswal, Jayashree; Pant, H J; Samantray, J S; Sharma, S C; Gupta, A K; Ray, S S

2018-05-01

Acidic crude oil transportation and processing in petroleum refining and petrochemical operations cause corrosion in the pipelines and associated components. Corrosion monitoring is invariably required to test and prove operational reliability. Thin Layer Activation (TLA) technique is a nuclear technique used for measurement of corrosion and erosion of materials. The technique involves irradiation of material with high energy ion beam from an accelerator and measurement of loss of radioactivity after the material is subjected to corrosive environment. In the present study, TLA technique has been used to monitor corrosion of carbon steel (CS) in crude oil environment at high temperature. Different CS coupons were irradiated with a 13 MeV proton beam to produce Cobalt-56 radioisotope on the surface of the coupons. The corrosion studies were carried out by subjecting the irradiated coupons to a corrosive environment, i.e, uninhibited straight run gas oil (SRGO) containing known amount of naphthenic acid (NA) at high temperature. The effects of different parameters, such as, concentration of NA, temperature and fluid velocity (rpm) on corrosion behaviour of CS were studied. Copyright © 2018 Elsevier Ltd. All rights reserved.

Study on erosion behaviour of hybrid aluminium composite

Science.gov (United States)

Vishwas, D. K.; Chandrappa, C. N.; Venkatesh, Shreyas

2018-04-01

The origin of the light metals, as compared to other metals in this century, is noticeable and an exciting area of expansion for innovation. Light metals, are need of the day in engineering, among them application of aluminium and its alloys is enormous. we observe that these metals tend to have a progressive loss of metal from having contact surface with other metals. Erosion is one such wear process, where damage occurs by the repeated application of high localised stresses. Erosion due to impact of solid particle, is a significant problem. In the present work, the erosion behaviour of hybrid aluminium composite is studied. AL 6061 is used as the base alloy. AL 6061 alloy has excellent corrosion resistance but poor wear resistance. So, in order to have improved properties, it is reinforced with Tungsten Chromium Nickel powder in varied proportions by the method of stir casting. The results are compared with the as-cast Al-alloy to determine the improvement in mechanical properties. The tests were conducted in ASTM G76 setup, to determine solid particle erosion behaviour and the results of the hybrid composite were compared with that of as-cast AL 6061 alloy. It was evident that mass loss was maximum at 300 inclinations, which is a characteristic of ductile materials. It was observed that upon increasing the percentages of reinforcement (wt.%), the wear resistance of the hybrid composite increased significantly. It was also observed that the inclusion of tungsten-chromium-nickel powder increased the hardness of the hybrid composite significantly.

Stress corrosion and corrosion fatigue crack growth monitoring in metals

International Nuclear Information System (INIS)

Senadheera, T.; Shipilov, S.A.

2003-01-01

Environmentally assisted cracking (including stress corrosion cracking and corrosion fatigue) is one of the major causes for materials failure in a wide variety of industries. It is extremely important to understand the mechanism(s) of environmentally assisted crack propagation in structural materials so as to choose correctly from among the various possibilities-alloying elements, heat treatment of steels, parameters of cathodic protection, and inhibitors-to prevent in-service failures due to stress corrosion cracking and corrosion fatigue. An important step towards understanding the mechanism of environmentally assisted crack propagation is designing a testing machine for crack growth monitoring and that simultaneously provides measurement of electrochemical parameters. In the present paper, a direct current (DC) potential drop method for monitoring crack propagation in metals and a testing machine that uses this method and allows for measuring electrochemical parameters during stress corrosion and corrosion fatigue crack growth are described. (author)

Development of metallic system multi-composite materials for compound environment and corrosion monitoring technology

International Nuclear Information System (INIS)

Kiuchi, Kiyoshi

1996-01-01

For the structural materials used for the pressure boundary of nuclear power plants and others, the long term durability over several decades under the compound environment, in which the action of radiation and the corrosion and erosion in the environment of use are superposed, is demanded. To its controlling factors, the secular change of materials due to irradiation ageing and the chemical and physical properties of extreme compound environment are related complicatedly. In the first period of this research, the development of the corrosion-resistant alloys with the most excellent adaptability to environments was carried out by the combination of new alloy design and alloy manufacturing technology. In the second period, in order to heighten the adaptability as the pressure boundary materials between different compound environments, the creation of metallic system multi-composite materials has been advanced. Also corrosion monitoring technique is being developed. The stainless steel for water-cooled reactors, the wear and corrosion-resistant superalloy for reactor core, the corrosion-resistant alloy and the metallic refractory material for reprocessing nitric acid reaction vessels are reported. (K.I.)

Erosion-oxidation behavior of thermal sprayed Ni20Cr alloy and WC and Cr3C2 cermet coatings

Directory of Open Access Journals (Sweden)

Clarice Terui Kunioshi

2005-06-01

Full Text Available An apparatus to conduct high temperature erosion-oxidation studies up to 850 °C and with particle impact velocities up to 15 m.s-1 was designed and constructed in the Corrosion Laboratories of IPEN. The erosion-oxidation behavior of high velocity oxy fuel (HVOF sprayed alloy and cermet coatings of Ni20Cr, WC 20Cr7Ni and Cr3C2 Ni20Cr on a steel substrate has been studied. Details of this apparatus and the erosion-oxidation behavior of these coatings are presented and discussed. The erosion-oxidation behavior of HVOF coated Cr3C2 25(Ni20Cr was better than that of WC 20Cr7Ni, and the erosion-oxidation regimes have been identified for these coatings at particle impact velocity of 3.5 m.s-1, impact angle of 90° and temperatures in the range 500 to 850 °C.

Experiencies of corrosion and corrosion protection in seawater-cooling systems in the Nordic countries

International Nuclear Information System (INIS)

Henriksson, S.

1984-10-01

This report summarizes the experience of the corrosion resistance of pumps, heat exchangers, valves, and pipings in different seawater-cooling system. For pumps and heat exchangers the experience has been so extensive that a clear picture of todays status can be given. Owing to more scanty data concerning valves and pipes the survey of the corrosion in these components is less well substantiated. The most common pumps in the cooling systems of power stations are vertically extended shaft pumps. To counteract corrosion on column and casing with organic surface coating and on stainless steel shafts and impellers under shutdown conditions, these should be provided with internal and external cathodic protection. The experience of tin and aluminium bronzes in impellers and shafts in such pumps has been so poor - erosion and cavitaion damage - that a change has usually been made to preferentially ferritic-austenitic Mo-alloyd stainless steels. The combination of stainless steel/Ni-Resist 2 D has been found unsatisfactory owing to the occurrence of galvanic corrosion on the latter material. For heat exchangers, titanium has proved to be far and away the best choice. In the optimal blanket solution for a titanium heat exchangers the tubes are seal-welded to tube sheets of explosion-bonded titanium clad steel. For retubing of old condensers a similar procedure with tubes of high-alloy stainless steel in tube sheets of stainless clad steel is of economic interest. The effect of chlorination of the cooling water, however, remains to be clarified before such a procedure can be unreservedly recommended. Pipings of rubber-lined carbon steel or with thick coatings of solvent-free opoxy resin have shown very good corrosion resistance. Tar-epoxy-resin-coated pipes, however, should usually be provided with internal cathodic protection. Cement-lined carbon steel pipes are used with varying results in the offshore industry. Recently, however, pipes of the high slloy stainless steel

Monitoring and modeling stress corrosion and corrosion fatigue damage in nuclear reactors

International Nuclear Information System (INIS)

Andresen, P.L.; Ford, F.P.; Solomon, H.D.; Taylor, D.F.

1990-01-01

Stress corrosion and corrosion fatigue are significant problems in many industries, causing economic penalties from decreased plant availability and component repair or replacement. In nuclear power reactors, environmental cracking occurs in a wide variety of components, including reactor piping and steam generator tubing, bolting materials and pressure vessels. Life assessment for these components is complicated by the belief that cracking is quite irreproducible. Indeed, for conditions which were once viewed as nominally similar, orders of magnitude variability in crack growth rates are observed for stress corrosion and corrosion fatigue of stainless steels and low-alloy steels in 288 degrees C water. This paper shows that design and life prediction approaches are destined to be overly conservative or to risk environmental failure if life is predicted by quantifying only the effects of mechanical parameters and/or simply ignoring or aggregating environmental and material variabilities. Examples include the Nuclear Regulatory Commission (NRC) disposition line for stress-corrosion cracking of stainless steel in boiling water reactor (BWR) water and the American Society of Mechanical Engineers' Section XI lines for corrosion fatigue

Numerical Investigation on Stress Concentration of Tension Steel Bars with One or Two Corrosion Pits

Directory of Open Access Journals (Sweden)

Jian Hou

2015-01-01

Full Text Available Pitting corrosion has been observed in steel bars of existing reinforced concrete (RC structures in different erosion environments and has been identified as a potential origin for fatigue crack nucleation. In the present study, under uniaxial tension loading, stress distribution in the steel bars with one or two semiellipsoidal corrosion pits has systematically been investigated by conducting a series of three-dimensional semiellipsoidal pitted models. Based on the finite element analyses, it is shown that stress concentration factor (SCF increases linearly with increasing pit aspect ratio (a/b and increases nonlinearly with increasing pit relative depth (a/R for single corrosion pit problem. For double corrosion pits problem, the SCF decreases nonlinearly with increasing angle of two transverse pits (θ. The interaction of two longitudinal pits can be ignored in the calculation of SCF even if the distance of two pits (d is very small.

Corrosion/96 conference papers

International Nuclear Information System (INIS)

Anon.

1996-01-01

Topics covered by this conference include: cathodic protection in natural waters; cleaning and repassivation of building HVAC systems; worldwide opportunities in flue gas desulfurization; advancements in materials technology for use in oil and gas service; fossil fuel combustion and conversion; technology of corrosion inhibitors; computers in corrosion control--modeling and information processing; recent experiences and advances of austenitic alloys; managing corrosion with plastics; corrosion measurement technology; corrosion inhibitors for concrete; refining industry; advances in corrosion control for rail and tank trailer equipment; CO 2 corrosion--mechanisms and control; microbiologically influenced corrosion; corrosion in nuclear systems; role of corrosion in boiler failures; effects of water reuse on monitoring and control technology in cooling water applications; methods and mechanisms of scale and deposit control; corrosion detection in petroleum production lines; underground corrosion control; environmental cracking--relating laboratory results and field behavior; corrosion control in reinforced concrete structures; corrosion and its control in aerospace and military hardware; injection and process addition facilities; progress reports on the results of reinspection of deaerators inspected or repaired per RP0590 criteria; near 100% volume solids coating technology and application methods; materials performance in high temperature environments containing halides; impact of toxicity studies on use of corrosion/scale inhibitors; mineral scale deposit control in oilfield related operations; corrosion in gas treating; marine corrosion; cold climate corrosion; corrosion in the pulp and paper industry; gaseous chlorine alternatives in cooling water systems; practical applications of ozone in recirculating cooling water systems; and water reuse in industry. Over 400 papers from this conference have been processed separately for inclusion on the data base

Présentation des phénomènes de corrosion et des différents moyens de lutte disponibles. Description of Corrosion Phenomena and Different Ways of Combating Them.

Directory of Open Access Journals (Sweden)

Crolet J. L.

2006-11-01

Full Text Available Cet article donne une présentation générale des phénomènes de corrosion des matériaux métalliques. II s'attache à montrer comment les moyens de lutte contre la corrosion découlent très naturellement de la bonne compréhension de ces phénomènes.Les aspects électrochimiques, indispensables pour cette compréhension, sont présentés de manière aussi directe et brève que possible. Les divers modes de résistance à la corrosion sont décrits, qu'il s'agisse de modes a naturels » comme l'inertie chimique, la passivité, la pseudo-passivité ou les couches de patine, ou bien encore de modes a provoqués » comme le contrôle du milieu corrosif, l'inhibition, la protection cathodique ou la protection par revêtement.Enfin, les principales interactions entre effets mécaniques et corrosion sont abordées, et en particulier l'érosion-corrosion et la fragilisation par H.S. Des conjugaisons de phénomènes comme la corrosion galvanique, la corrosion inter-granulaire, la corrosion bactérienne sont également présentées. This article gives a general description of corrosion phenomena affecting metallic materials. It attempts ta show how corrosion control and prevention methods quite naturally require a good understanding of these phenomena.The electrochemical aspects indispensable for this understanding are described as directly and briefly as possible.Various types of corrosion resistance are described, whether concerning a natural » types such as chemical inertia, passivity, pseudo-passivity or patina loyers, or else c induced types » such as contrat of the corrosive medium, inhibition, cathodic protec-tion or protection by coating.The principal` interactions between mechanical effects and corrosion are taken up, and especially erosion corrosion and H2S embrittlement. Combinations of pheno-mena are also described, such as galvanic corrosion, intergranular corrosion and bacterial corrosion.

Hybrid organic-inorganic coatings including nanocontainers for corrosion protection of magnesium alloy ZK30

Science.gov (United States)

Kartsonakis, I. A.; Koumoulos, E. P.; Charitidis, C. A.; Kordas, G.

2013-08-01

This study is focused on the fabrication, characterization, and application of corrosion protective coatings to magnesium alloy ZK30. Hybrid organic-inorganic coatings were synthesized using organic-modified silicates together with resins based on bisphenol A diglycidyl ether. Cerium molybdate nanocontainers (ncs) with diameter 100 ± 20 nm were loaded with corrosion inhibitor 2-mercaptobenzothiazole and incorporated into the coatings in order to improve their anticorrosion properties. The coatings were investigated for their anticorrosion and nanomechanical properties. The morphology of the coatings was examined by scanning electron microscopy. The composition was estimated by energy-dispersive X-ray analysis. The mechanical integrity of the coatings was studied through nanoindentation and nanoscratch techniques. Scanning probe microscope imaging of the coatings revealed that the addition of ncs creates surface incongruity; however, the hardness to modulus ratio revealed significant strengthening of the coating with increase of ncs. Studies on their corrosion behavior in 0.5 M sodium chloride solutions at room temperature were made using electrochemical impedance spectroscopy. Artificial defects were formatted on the surface of the films in order for possible self-healing effects to be evaluated. The results showed that the coated magnesium alloys exhibited only capacitive response after exposure to corrosive environment for 16 months. This behavior denotes that the coatings have enhanced barrier properties and act as an insulator. Finally, the scratched coatings revealed a partial recovery due to the increase of charge-transfer resistance as the immersion time elapsed.

Corrosion and corrosion control

International Nuclear Information System (INIS)

Khanna, A.S.; Totlani, M.K.

1995-01-01

Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

Corrosion Assessment of Candidate Materials for the SHINE Subcritical Assembly Vessel and Components FY15 Report

Energy Technology Data Exchange (ETDEWEB)

Pawel, Steven J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2016-01-01

In the previous report of this series, a literature review was performed to assess the potential for substantial corrosion issues associated with the proposed SHINE process conditions to produce ⁹⁹Mo. Following the initial review, substantial laboratory corrosion testing was performed emphasizing immersion and vapor-phase exposure of candidate alloys in a wide variety of solution chemistries and temperatures representative of potential exposure conditions. Stress corrosion cracking was not identified in any of the exposures up to 10 days at 80°C and 10 additional days at 93°C. Mechanical properties and specimen fracture face features resulting from slow-strain rate tests further supported a lack of sensitivity of these alloys to stress corrosion cracking. Fluid velocity was found not to be an important variable (0 to ~3 m/s) in the corrosion of candidate alloys at room temperature and 50°C. Uranium in solution was not found to adversely influence potential erosion-corrosion. Potentially intense radiolysis conditions slightly accelerated the general corrosion of candidate alloys, but no materials were observed to exhibit an annualized rate above 10 μm/y.

Corrosion-Activated Micro-Containers for Environmentally Friendly Corrosion Protective Coatings

Science.gov (United States)

Li, Wenyan; Buhrow, J. W.; Zhang, X.; Johnsey, M. N.; Pearman, B. P.; Jolley, S. T.; Calle, L. M.

2016-01-01

This work concerns the development of environmentally friendly encapsulation technology, specifically designed to incorporate corrosion indicators, inhibitors, and self-healing agents into a coating, in such a way that the delivery of the indicators and inhibitors is triggered by the corrosion process, and the delivery of self-healing agents is triggered by mechanical damage to the coating. Encapsulation of the active corrosion control ingredients allows the incorporation of desired autonomous corrosion control functions such as: early corrosion detection, hidden corrosion detection, corrosion inhibition, and self-healing of mechanical damage into a coating. The technology offers the versatility needed to include one or several corrosion control functions into the same coating.The development of the encapsulation technology has progressed from the initial proof-of-concept work, in which a corrosion indicator was encapsulated into an oil-core (hydrophobic) microcapsule and shown to be delivered autonomously, under simulated corrosion conditions, to a sophisticated portfolio of micro carriers (organic, inorganic, and hybrid) that can be used to deliver a wide range of active corrosion ingredients at a rate that can be adjusted to offer immediate as well as long-term corrosion control. The micro carriers have been incorporated into different coating formulas to test and optimize the autonomous corrosion detection, inhibition, and self-healing functions of the coatings. This paper provides an overview of progress made to date and highlights recent technical developments, such as improved corrosion detection sensitivity, inhibitor test results in various types of coatings, and highly effective self-healing coatings based on green chemistry. The NASA Kennedy Space Centers Corrosion Technology Lab at the Kennedy Space Center in Florida, U.S.A. has been developing multifunctional smart coatings based on the microencapsulation of environmentally friendly corrosion

Predicting the future from the past in corrosion science and engineering

Energy Technology Data Exchange (ETDEWEB)

Macdonald, Digby D. [Center for Electrochemical Science and Technology, Department of Materials Science and Engineering, Pennsylvania State University, 201 Steidle Building, University Park, PA 16802 (United States); Engelhardt, George [OLI Systems Inc., 108 American Road, Morris Plains, NJ 07950 (United States)

2004-07-01

The accumulation of damage due to localized corrosion (pitting, stress corrosion cracking (SCC), corrosion fatigue (CF), crevice corrosion (CC), and erosion-corrosion (EC)) in complex industrial systems, such as power plants, refineries, desalination systems, etc., poses a threat to continued safe and economic operation, primarily because of the sudden, catastrophic nature of the resulting failures. Of particular interest in managing these forms of damage is the development of robust algorithms that can be used to predict the integrated damage as a function of time and as a function of the operating conditions of the system. Because complex systems of the same design rapidly become unique, due to differences in operating histories, and because failures are rare events, there is generally insufficient data on any given system to derive reliable empirical models that capture the impact of all (or even some) of the important independent variables. Accordingly, empirical models have generally failed to provide a robust basis for predicting the accumulation of corrosion damage in complex systems under realistic operating conditions. The alternative prediction philosophy is determinism, in which the development of damage is described in terms of valid, physico-electrochemical mechanisms with the output being constrained by the natural laws. The differential damage is then integrated along the corrosion evolutionary path for the system (i.e., over the future operating history) to yield the desired integrated damage, which is the quantity that is most useful to an operator. In this paper, we review the theory of predicting corrosion damage within the framework of Damage Function Analysis (DFA), with particular emphasis on the pitting of aluminum in chloride solutions and on the accumulation of damage from SCC in Type 304 SS components in the primary coolant circuits of Boiling Water (Nuclear) Reactors (BWRs). These cases have been selected to illustrate the various phases

Predicting the future from the past in corrosion science and engineering

International Nuclear Information System (INIS)

Macdonald, Digby D.; Engelhardt, George

2004-01-01

The accumulation of damage due to localized corrosion (pitting, stress corrosion cracking (SCC), corrosion fatigue (CF), crevice corrosion (CC), and erosion-corrosion (EC)) in complex industrial systems, such as power plants, refineries, desalination systems, etc., poses a threat to continued safe and economic operation, primarily because of the sudden, catastrophic nature of the resulting failures. Of particular interest in managing these forms of damage is the development of robust algorithms that can be used to predict the integrated damage as a function of time and as a function of the operating conditions of the system. Because complex systems of the same design rapidly become unique, due to differences in operating histories, and because failures are rare events, there is generally insufficient data on any given system to derive reliable empirical models that capture the impact of all (or even some) of the important independent variables. Accordingly, empirical models have generally failed to provide a robust basis for predicting the accumulation of corrosion damage in complex systems under realistic operating conditions. The alternative prediction philosophy is determinism, in which the development of damage is described in terms of valid, physico-electrochemical mechanisms with the output being constrained by the natural laws. The differential damage is then integrated along the corrosion evolutionary path for the system (i.e., over the future operating history) to yield the desired integrated damage, which is the quantity that is most useful to an operator. In this paper, we review the theory of predicting corrosion damage within the framework of Damage Function Analysis (DFA), with particular emphasis on the pitting of aluminum in chloride solutions and on the accumulation of damage from SCC in Type 304 SS components in the primary coolant circuits of Boiling Water (Nuclear) Reactors (BWRs). These cases have been selected to illustrate the various phases

Stainless steel corrosion in French LMFBR - Feedback and prevention against risks

International Nuclear Information System (INIS)

Grabon, V.; Brissonneau, L.; Billey, C.

2015-01-01

This paper deals with the mechanisms and the conditions leading to the most threatening corrosion risks specific to the use of sodium at high temperature as coolant in FBR (Fast Breeder Reactors) - apart from wastage (rapid erosion-corrosion of the steam generator tubes by sodium hydroxide due to steam-water leaks in sodium): Stress Corrosion Cracking (SCC) induced in sodium polluted by sodium hydroxide (following sodium-water reaction or incomplete cleaning of component), SCC induced by caustic solution during maintenance operations (cleaning of component or repair on drained sodium circuit inducing moist air ingress), and Intergranular Attack (IGA) induced on sensitized stainless steels by acid solutions used during maintenance operations (decontamination of component, chemical cleaning). These risks are illustrated by some examples of corrosion encountered through Phenix experience or in CEA sodium loops. The paper also describes the solutions and the preventive measures that have been put in place against these corrosion risks, in the form of design rules and operating procedures. Generally the plant operator cannot control the material parameters (metal composition, aging, stress) during the lifetime of the facility. Thus most of the time preventive measures consist in excluding at least one of the two other factors related to the chemical environment and/or to the operating conditions. Moreover corrosion of the primary components during cleaning and decontamination operations before repairing should be carefully examined to authorize their reuse in the reactor

Penetration of corrosion products and corrosion-induced cracking in reinforced cementitious materials

DEFF Research Database (Denmark)

Michel, Alexander; Pease, Brad J.; Peterova, Adela

2014-01-01

This paper describes experimental investigations on corrosion-induced deterioration in reinforced cementitious materials and the subsequent development and implementation of a novel conceptual model. Rejnforced mortar specimens of varying water-to-cement ratios were subjected to current-induced c......This paper describes experimental investigations on corrosion-induced deterioration in reinforced cementitious materials and the subsequent development and implementation of a novel conceptual model. Rejnforced mortar specimens of varying water-to-cement ratios were subjected to current......-dependent concentrations of corrosion products averaged through the specimen thickness. Digital image correlation (DIC) was used to measure corrosion-induced deformations including deformations between steel and cementitious matrix as well as formation and propagation of corrosion-induced cracks. Based on experimental...... observations, a conceptual model was developed to describe the penetration of solid corrosion products into capillary pores of the cementitious matrix. Only capillary pores within a corrosion accommodating region (CAR), i.e. in close proximity of the steel reinforcement, were considered accessible...

Corrosion monitoring during a chemical cleaning

International Nuclear Information System (INIS)

Delepine, J.; Feron, D.; Roy, M.

1994-01-01

In order to estimate the possible corrosion induced by the chemical cleaning, a corrosion monitoring has been realized during the cleaning of the secondary circuit (including the model boiler) of ORION loop. It included coupons and electrodes and has required a preliminary setting in laboratory. The electrochemical device which was used during the chemical cleaning included two reference electrodes (Ag/AgCl) and eight metallic electrodes (carbon steel, stainless steel, Alloy 600 and Alloy 690) for free corrosion potential monitoring, three other carbon steel electrodes for instantaneous corrosion rate measurements by polarization resistance and three coupling devices with different surface ratios between carbon steel and Alloy 600. The results showed a good agreement between corrosion rates measured by weight losses on coupons or by electrochemistry (polarization resistance), and an increase of the carbon steel corrosion rate when it was coupled with Alloy 600. (authors). 5 figs., 2 tabs., 3 refs

Center of Competence in High Temperature Corrosion, HTC. Report of activities during stage 3, 2000-10-01--2003-12-31

Energy Technology Data Exchange (ETDEWEB)

Johansson, Lars-Gunnar [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Inorganic Chemistry

2004-09-01

HTC, the Swedish High Temperature Corrosion Centre, is a Swedish national competence centre jointly financed by the Swedish National Energy Agency, Chalmers Univ. of Technology and twelve member companies. HTC research has the following objectives: Improved materials performance resulting in increased service life of installations leading to lower maintenance and repair costs. Improved process performance resulting in improved energy efficiency and decreased emissions to the environment To achieve this, HTC aims to establish new and fundamental knowledge on High-Temperature Corrosion. The following research themes are pursued: High temperature corrosion in combustion gases and under deposits; Interaction of corrosion and mechanical factors such as erosion and fatigue. Main achievements during stage 3: HTC is at the cutting edge of science in certain areas of high temperature corrosion research. e.g., on the effect of water vapor on the corrosion of FeCr alloys, on the oxidation of platinum aluminide coatings and on the kinetics of the reactions at the oxide-gas interface.

A diagnosis of piping corrosion using image processor

International Nuclear Information System (INIS)

Yotsusuji, Mitoshi

1999-01-01

There are many piping installed to transfer various type of fluid in the petro-refinal, petrochemical plant and so on. These piping are used in corrosion and erosion environment by internal fluids and will get the localized wastage with various form such as a pitting corrosion and a grooving. Therefore, the maintenance inspection to detect shch wastage at the early stage should be necessary not only for effective operation but for safety control too. By introducing FCR system equipped with imaging plate (IP) which have high sensitivity and high resolution using the special fluorescent substance instead of the usual industry X-ray film, it is possible to measure the relative penetrated radiation intensity of interesting areas with the correct value of digital counts. Engaging to this technique, we developed the method to judge the wastage depth of plane area on large diameter piping, as well as evaluate the cross section of the pipe to compare the relative penetrated radiation intensity of wastage parts with sound area. (author)

Using REE tracers to measure sheet erosion changing to rill erosion

International Nuclear Information System (INIS)

Liu Puling; Xue Yazhou; Song Wei; Wang Mingyi; Ju Tongjun

2004-01-01

Rare Earth Elements (REE) tracer method was used to study sheet erosion changing to rill erosion on slope land. By placing different rare earth elements of different soil depth across a slope in an indoor plot, two simulated rainfalls were applied to study the change of erosion type and the rill erosion process. The results indicate that the main erosion type is sheet erosion at the beginning of the rainfalls, and serious erosion happens after rill erosion appears. Accumulated sheet and rill erosion amounts increase with the rainfalls time. The percentage of sheet erosion amount decreases and rill erosion percentage increases with time. At the end of the rainfalls, the total rill erosion amounts are 4-5 times more than sheet erosion. In this paper, a new REE tracer method was used to quantitatively distinguish sheet and rill erosion amounts. The new REE tracer method should be useful to future studying of erosion processes on slope lands. (authors)

Reduction of surface erosion in fusion reactors

International Nuclear Information System (INIS)

Rossing, T.D.; Das, S.K.; Kaminsky, M.

1976-01-01

Some of the major processes leading to surface erosion in fusion reactors are reviewed briefly, including blistering by implanted gas, sputtering by ions, atoms, and neutrons, and vaporization by local heating. Surface erosion affects the structural integrity and limits the lifetime of reactor components exposed to plasma radiation. In addition, some of the processes leading to surface erosion also cause the release of plasma contaminants. Methods proposed to reduce surface erosion have included control of surface temperature, selection of materials with a favorable microstructure, chemical and mechanical treatment of surfaces, and employment of protective surface coatings, wall liners, and divertors. The advantages and disadvantages of some of these methods are discussed

Medication-related dental erosion: a review.

Science.gov (United States)

Thomas, Manuel S; Vivekananda Pai, A R; Yadav, Amit

2015-10-01

Dental erosion has become a major problem that affects the long-term health of the dentition. Among the various potential causes for erosive tooth wear, the different drugs prescribed for patients may be overlooked. Several therapeutic medications can directly or indirectly be associated with dental erosion. It is the responsibility of oral health providers to make both patients and colleagues aware of drugs that may contribute to this condition. Therefore, the purpose of this discussion is to provide an overview of the various therapeutic medications that can be related to tooth erosion. The authors also include precautionary measures-summarized as The 9 Rs-to avoid or at least reduce medication-induced erosion.

Corrosion of beryllium

International Nuclear Information System (INIS)

Mueller, J.J.; Adolphson, D.R.

1987-01-01

The corrosion behavior of beryllium in aqueous and elevated-temperature oxidizing environments has been extensively studied for early-intended use of beryllium in nuclear reactors and in jet and rocket propulsion systems. Since that time, beryllium has been used as a structural material in les corrosive environments. Its primary applications include gyro systems, mirror and reentry vehicle structures, and aircraft brakes. Only a small amount of information has been published that is directly related to the evaluation of beryllium for service in the less severe or normal atmospheric environments associated with these applications. Despite the lack of published data on the corrosion of beryllium in atmospheric environments, much can be deduced about its corrosion behavior from studies of aqueous corrosion and the experiences of fabricators and users in applying, handling, processing, storing, and shipping beryllium components. The methods of corrosion protection implemented to resist water and high-temperature gaseous environments provide useful information on methods that can be applied to protect beryllium for service in future long-term structural applications

Observations of crud deposits, corrosion and erosion of BWR and PWR fuel

International Nuclear Information System (INIS)

Bairiot, H.

1983-01-01

The BWR experience is limited to one reactor but the PWR experience covers a wide range of successive generations of power plants (7 in total). The systems are described and their water chemistry briefly commented. Some R and D performed on the effects of the operating regimes (steady state and transients) are summarized. Observations made by pool-side inspections and postirradiation examinations of fuel are outlined concerning water chemistry effects (crud deposits and corrosion) and ''mechanical'' coolant-cladding interaction (chip deposits and baffle jetting). (author)

Rainfall erosivity in Europe.

Science.gov (United States)

Panagos, Panos; Ballabio, Cristiano; Borrelli, Pasquale; Meusburger, Katrin; Klik, Andreas; Rousseva, Svetla; Tadić, Melita Perčec; Michaelides, Silas; Hrabalíková, Michaela; Olsen, Preben; Aalto, Juha; Lakatos, Mónika; Rymszewicz, Anna; Dumitrescu, Alexandru; Beguería, Santiago; Alewell, Christine

2015-04-01

Rainfall is one the main drivers of soil erosion. The erosive force of rainfall is expressed as rainfall erosivity. Rainfall erosivity considers the rainfall amount and intensity, and is most commonly expressed as the R-factor in the USLE model and its revised version, RUSLE. At national and continental levels, the scarce availability of data obliges soil erosion modellers to estimate this factor based on rainfall data with only low temporal resolution (daily, monthly, annual averages). The purpose of this study is to assess rainfall erosivity in Europe in the form of the RUSLE R-factor, based on the best available datasets. Data have been collected from 1541 precipitation stations in all European Union (EU) Member States and Switzerland, with temporal resolutions of 5 to 60 min. The R-factor values calculated from precipitation data of different temporal resolutions were normalised to R-factor values with temporal resolutions of 30 min using linear regression functions. Precipitation time series ranged from a minimum of 5 years to a maximum of 40 years. The average time series per precipitation station is around 17.1 years, the most datasets including the first decade of the 21st century. Gaussian Process Regression (GPR) has been used to interpolate the R-factor station values to a European rainfall erosivity map at 1 km resolution. The covariates used for the R-factor interpolation were climatic data (total precipitation, seasonal precipitation, precipitation of driest/wettest months, average temperature), elevation and latitude/longitude. The mean R-factor for the EU plus Switzerland is 722 MJ mm ha(-1) h(-1) yr(-1), with the highest values (>1000 MJ mm ha(-1) h(-1) yr(-1)) in the Mediterranean and alpine regions and the lowest (<500 MJ mm ha(-1) h(-1) yr(-1)) in the Nordic countries. The erosivity density (erosivity normalised to annual precipitation amounts) was also the highest in Mediterranean regions which implies high risk for erosive events and floods

Stochastic theory of fatigue corrosion

Science.gov (United States)

Hu, Haiyun

1999-10-01

A stochastic theory of corrosion has been constructed. The stochastic equations are described giving the transportation corrosion rate and fluctuation corrosion coefficient. In addition the pit diameter distribution function, the average pit diameter and the most probable pit diameter including other related empirical formula have been derived. In order to clarify the effect of stress range on the initiation and growth behaviour of pitting corrosion, round smooth specimen were tested under cyclic loading in 3.5% NaCl solution.

Evaluation and mitigation of the degradation by corrosion in the components of the service water system of a nuclear power plant; Evaluacion y mitigacion de la degradacion por corrosion en los componentes del sistema de agua de servicio de una planta nuclear

Energy Technology Data Exchange (ETDEWEB)

Salaices A, E.; Salaices, M.; Ovando, R. [IIE, Av. Reforma 113 Col. Palmira, 62490 Cuernavaca, Morelos (Mexico)]. e-mail: sal@iie.org.mx

2005-07-01

One of the main problems that face the nuclear power stations is the degradation by corrosion in the service water systems. The corrosion causes lost substantial in energy generation and a high cost in maintenance and repairs. In this work, the results of a study of the degradation by the MIC mechanisms (microorganisms influenced corrosion), incrustations in heat exchangers and erosion for solid particles in the components of a typical service water system of a nuclear plant are presented. Diverse mitigation options are analyzed for these mechanisms. In the analysis, it was used the CHECWORKS-CWA code to carry out the evaluation of the degradation so much as well as the mitigation of the caused damage. The results are presented in susceptibility indexes and degradation rates component-by-component. A significant decrement could be observed in the susceptibility to MIC when changing the operation conditions of stagnated flow to continuous flow. With respect to the erosion by solid particles, it was found a significant reduction of the damage it when adding filters to the system. Finally, in the case of the heat exchangers, it is shown that one of the more viable options to diminish incrustations and existent calcium deposits it is the reduction of the pH of the service water. (Author)

Screening of soil corrosivity by field testing: Results and design of an electrochemical soil corrosion probe

DEFF Research Database (Denmark)

Nielsen, Lars vendelbo; Bruun, Niels Kåre

1996-01-01

The corrosivity of different types of soil have been assessed by exposing carbon-steel plates at 50 different locations in Denmark for an extended period of time. The investigations included weight loss measurements and analysis of the chemical compositions of the corrosion products formed...... on the plates during exposure. An electrochemical soil corrosion probe has been designed and manufactured allowing for simultaneous measurements of several qauntities to predict corrosion. The probe consists of individual sections capable of measuring redox-potential, corrosion potential, soil resistivity...

Erosion characteristics and horizontal variability for small erosion depths in the Sacramento-San Joaquin River Delta, California, USA

Science.gov (United States)

Schoellhamer, David H.; Manning, Andrew J.; Work, Paul A.

2017-01-01

Erodibility of cohesive sediment in the Sacramento-San Joaquin River Delta (Delta) was investigated with an erosion microcosm. Erosion depths in the Delta and in the microcosm were estimated to be about one floc diameter over a range of shear stresses and times comparable to half of a typical tidal cycle. Using the conventional assumption of horizontally homogeneous bed sediment, data from 27 of 34 microcosm experiments indicate that the erosion rate coefficient increased as eroded mass increased, contrary to theory. We believe that small erosion depths, erosion rate coefficient deviation from theory, and visual observation of horizontally varying biota and texture at the sediment surface indicate that erosion cannot solely be a function of depth but must also vary horizontally. We test this hypothesis by developing a simple numerical model that includes horizontal heterogeneity, use it to develop an artificial time series of suspended-sediment concentration (SSC) in an erosion microcosm, then analyze that time series assuming horizontal homogeneity. A shear vane was used to estimate that the horizontal standard deviation of critical shear stress was about 30% of the mean value at a site in the Delta. The numerical model of the erosion microcosm included a normal distribution of initial critical shear stress, a linear increase in critical shear stress with eroded mass, an exponential decrease of erosion rate coefficient with eroded mass, and a stepped increase in applied shear stress. The maximum SSC for each step increased gradually, thus confounding identification of a single well-defined critical shear stress as encountered with the empirical data. Analysis of the artificial SSC time series with the assumption of a homogeneous bed reproduced the original profile of critical shear stress, but the erosion rate coefficient increased with eroded mass, similar to the empirical data. Thus, the numerical experiment confirms the small-depth erosion hypothesis. A linear

Elevated temperature erosive wear of metallic materials

International Nuclear Information System (INIS)

Roy, Manish

2006-01-01

Solid particle erosion of metals and alloys at elevated temperature is governed by the nature of the interaction between erosion and oxidation, which, in turn, is determined by the thickness, pliability, morphology, adhesion characteristics and toughness of the oxide scale. The main objective of this paper is to critically review the present state of understanding of the elevated temperature erosion behaviour of metals and alloys. First of all, the erosion testing at elevated temperature is reviewed. This is followed by discussion of the essential features of elevated temperature erosion with special emphasis on microscopic observation, giving details of the erosion-oxidation (E-O) interaction mechanisms. The E-O interaction has been elaborated in the subsequent section. The E-O interaction includes E-O maps, analysis of transition criteria from one erosion mechanism to another mechanism and quantification of enhanced oxidation kinetics during erosion. Finally, the relevant areas for future studies are indicated. (topical review)

Nature in corrosion–erosion surface for [TiN/TiAlN]n nanometric multilayers growth on AISI 1045 steel

International Nuclear Information System (INIS)

Caicedo, J.C.; Cabrera, G.; Caicedo, H.H.; Amaya, C.; Aperador, W.

2012-01-01

The aim of this work is to characterize the electrochemical behavior of [TiN/TiAlN]n multilayer coatings under corrosion–erosion condition. The multilayers with bilayer numbers (n) of 2, 6, 12, and 24 and/or bilayer period (Λ) of 1500 nm, 500 nm, 250 nm, 150 nm and 125 nm were deposited by magnetron sputtering technique on Si (100) and AISI 1045 steel substrates. Both, the TiN and the TiAlN structures for multilayer coatings were evaluated via X-ray diffraction analysis. Mechanical and tribological properties were evaluated via nanoindentation measurements and scratch test respectively. Silica particles were used as abrasive material on corrosion–erosion test in 0.5 M of H 2 SO 4 solution at impact angles of 30° and 90° over surface. The electrochemical characterization was carried out using polarization resistance technique (Tafel), in order to observe changes in corrosion rate as a function of the bilayer number (n) or the bilayer period (Λ) and the impact angle. Corrosion rate values of 9115 μm y for uncoated steel substrate and 2615 μm y for substrate coated with n = 24 (Λ = 125 nm) under an impact angle of 30° were found. On the other hand, for an impact angle of 90° the corrosion rate exhibited 16401 μm y for uncoated steel substrate and 5331 μm y for substrate coated with n = 24 (Λ = 125 nm). This behavior was correlated with the curves of mass loss for both coated samples and the surface damage was analyzed via scanning electron microscopy images for the two different impact angles. These results indicate that TiN/TiAlN multilayer coatings deposited on AISI 1045 steel represent a practical solution for applications in corrosive–erosive environments. - Highlights: ► Determination of superficial phenomenon that occurs in surface of multilayer films. ► Innovative multilayer system [TiN/TiAlN]n electrochemical response. ► Improvement of surface mechanical properties and response to surface corrosion attack. ► Nature of [Ti

X-ray diagnosis of erosive gastritis

International Nuclear Information System (INIS)

Taskov, A.; Krastin, A.

1993-01-01

A series of 602 patients are studied according to a standard protocol including double contrast examination, taking films with dosed compression and complete filling (accordingly 3+3+1 radiographs). A barium suspension at concentration 200.0 BaSO 4 in 100 ml water is used as a positive contrast medium, and effervescent powder or pills - as a negative contrast. Erosive gastritis is diagnosed in 48 patients (7.9%) of which 38 present complete erosions (79.2%), 6 (12.6%) - incomplete, and 4 (8.3%) - mixed erosions. In 35 cases (72.9%) erosions are differentiated in double-contrast films, while in 21 (43.8%) - in those with compression. The advantage of the double contrast technique consists in visualization of erosions of the body of the stomach and discovering of incomplete erosions. In 483 patients a comparative assessment is done of the X-ray and endoscopic findings. There are recorded 5 false-positive and 25 false-negative radiological results. The sensitivity of the X-ray study in terms of erosive gastritis amounts to 59.7%. 15 refs., 4 figs. (orig.)

Dynamics of soil organic carbon and microbial biomass carbon in relation to water erosion and tillage erosion.

Science.gov (United States)

Xiaojun, Nie; Jianhui, Zhang; Zhengan, Su

2013-01-01

Dynamics of soil organic carbon (SOC) are associated with soil erosion, yet there is a shortage of research concerning the relationship between soil erosion, SOC, and especially microbial biomass carbon (MBC). In this paper, we selected two typical slope landscapes including gentle and steep slopes from the Sichuan Basin, China, and used the (137)Cs technique to determine the effects of water erosion and tillage erosion on the dynamics of SOC and MBC. Soil samples for the determination of (137)Cs, SOC, MBC and soil particle-size fractions were collected on two types of contrasting hillslopes. (137)Cs data revealed that soil loss occurred at upper slope positions of the two landscapes and soil accumulation at the lower slope positions. Soil erosion rates as well as distribution patterns of the erosion is the major process of soil redistribution in the gentle slope landscape, while tillage erosion acts as the dominant process of soil redistribution in the steep slope landscape. In gentle slope landscapes, both SOC and MBC contents increased downslope and these distribution patterns were closely linked to soil redistribution rates. In steep slope landscapes, only SOC contents increased downslope, dependent on soil redistribution. It is noticeable that MBC/SOC ratios were significantly lower in gentle slope landscapes than in steep slope landscapes, implying that water erosion has a negative effect on the microbial biomass compared with tillage erosion. It is suggested that MBC dynamics are closely associated with soil redistribution by water erosion but independent of that by tillage erosion, while SOC dynamics are influenced by soil redistribution by both water erosion and tillage erosion.

A terminological matter: paragenesis, antigravitative erosion or antigravitational erosion ?

Directory of Open Access Journals (Sweden)

Pasini G.

2009-07-01

Full Text Available In the speleological literature three terms are utilized to designate the “ascending erosion”: paragenesis (= paragénésis, coined in1968, antigravitative erosion (= erosione antigravitativa, coined in 1966 and antigravitational erosion (wrong English translation ofthe Italian term erosione antigravitativa, utilized later on. The term paragenesis should be abandoned because of the priority of theterm erosione antigravitativa - on the ground of the “law of priority” – and because of its ambiguous etimology. On the other hand,the term antigravitational erosion should be forsaken in favour of the term antigravitative erosion, given the meaning that the termsgravitation and gravity have in Physics. Therefore, to designate the phenomenon of the “ascending erosion” there would be nothingleft but the term antigravitative erosion.The antigravitative erosion process and its recognizability are illustrated.Examples of caves with evident antigravitative erosion phenomena, developed in different karstifiable rocks and in several partsof the world, are given.It is recalled that the antigravitative erosion is a phenomenon well-known since 1942 and widely proven and supported, and that it isrelatively easy – in many cases - to recognize the antigravitative origin of karstic passages.It is stressed that the antigravitative erosion is an important phenomenon, exclusive of the karstic caves and unique in nature.

Corrosion monitoring of insulated pipe using radiographic technique

International Nuclear Information System (INIS)

Azali Muhammad; Abd Aziz Mohamed; Abd Razak Hamzah; Mohd Pauzi Ismail; Abd Nassir Ibrahim; Shaharudin Sayuti; Shukri Ahmad

2001-01-01

In petrochemical and power plants, detection of corrosion and evaluation of deposit in insulated pipes using radiographic technique are considered as very challenging tasks. In general this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is he wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most common technique is that based on the A-Scan, using either a normal flaw detector or some form of dedicated equipment. However, with recent development of ultrasonic technology, more advance method, namely B-Scan and C-scan techniques are also available. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method was studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Result of this study is presented and discussed in this paper. (Author)

Modeling the fluid/soil interface erosion in the Hole Erosion Test

Directory of Open Access Journals (Sweden)

Kissi B.

2012-07-01

Full Text Available Soil erosion is a complex phenomenon which yields at its final stage to insidious fluid leakages under the hydraulic infrastructures known as piping and which are the main cause of their rupture. The Hole Erosion Test is commonly used to quantify the rate of piping erosion. In this work, The Hole Erosion Test is modelled by using Fluent software package. The aim is to predict the erosion rate of soil during the hole erosion test. The renormalization group theory – based k–ε turbulence model equations are used. This modelling makes it possible describing the effect of the clay concentration in flowing water on erosion. Unlike the usual one dimensional models, the proposed modelling shows that erosion is not uniform erosion along the hole length. In particular, the concentration of clay is found to increase noticeably the erosion rate.

Corrosion control. 2. ed.

International Nuclear Information System (INIS)

Bradford, S.A.

2001-01-01

The purpose of this text is to train engineers and technologists not just to understand corrosion but to control it. Materials selection, coatings, chemical inhibitors, cathodic and anodic protection, and equipment design are covered in separate chapters. High-temperature oxidation is discussed in the final two chapters ne on oxidation theory and one on controlling oxidation by alloying and with coatings. This book treats corrosion and high-temperature oxidation separately. Corrosion is divided into three groups: (1) chemical dissolution including uniform attack, (2) electrochemical corrosion from either metallurgical or environmental cells, and (3) stress-assisted corrosion. Corrosion is logically grouped according to mechanisms rather than arbitrarily separated into different types of corrosion as if they were unrelated. For those university students and industry personnel who approach corrosion theory very hesitantly, this text will present the electrochemical reactions responsible for corrosion summed up in only five simple half-cell reactions. When these are combined on a polarization diagram, which is also explained in detail, the electrochemical processes become obvious. For those who want a text stripped bare of electrochemical theory, several noted sections can be omitted without loss of continuity. However, the author has presented the material in such a manner that these sections are not beyond the abilities of any high school graduate who is interested in technology

Intuitional experiment and numerical analysis of flow characteristics affected by flow accelerated corrosion in elbow pipe system

Energy Technology Data Exchange (ETDEWEB)

Kim, Hyung Joon [School of Mechanical and Aerospace Engineering, Seoul National University, Gwanak-gu, Seoul 151-744 (Korea, Republic of); Kim, Kyung Hoon, E-mail: kimkh@khu.ac.kr [Department of Mechanical Engineering, Kyung Hee University, Seochun 1, Yongin, Gyeonggi 446-701 (Korea, Republic of)

2016-05-15

Highlights: • Wall-thinning erosion of pipelines in plants leads to fatal accidents unexpectedly. • Flow Acceleration Corrosion (FAC) is a main reason of wall-thinning. • For industrial safety, it is necessary to verify the tendency of FAC. • We focused on local wall thinning by FAC with intuitional visualization experiment and numerical analysis in elbow pipe.

Long-term predictive capability of erosion models

Science.gov (United States)

Veerabhadra, P.; Buckley, D. H.

1983-01-01

A brief overview of long-term cavitation and liquid impingement erosion and modeling methods proposed by different investigators, including the curve-fit approach is presented. A table was prepared to highlight the number of variables necessary for each model in order to compute the erosion-versus-time curves. A power law relation based on the average erosion rate is suggested which may solve several modeling problems.

General Corrosion and Localized Corrosion of the Drip Shield

Energy Technology Data Exchange (ETDEWEB)

F. Hua

2004-09-16

The repository design includes a drip shield (BSC 2004 [DIRS 168489]) that provides protection for the waste package both as a barrier to seepage water contact and a physical barrier to potential rockfall. The purpose of the process-level models developed in this report is to model dry oxidation, general corrosion, and localized corrosion of the drip shield plate material, which is made of Ti Grade 7. This document is prepared according to ''Technical Work Plan For: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The models developed in this report are used by the waste package degradation analyses for TSPA-LA and serve as a basis to determine the performance of the drip shield. The drip shield may suffer from other forms of failure such as the hydrogen induced cracking (HIC) or stress corrosion cracking (SCC), or both. Stress corrosion cracking of the drip shield material is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]). Hydrogen induced cracking of the drip shield material is discussed in ''Hydrogen Induced Cracking of Drip Shield'' (BSC 2004 [DIRS 169847]).

General Corrosion and Localized Corrosion of the Drip Shield

International Nuclear Information System (INIS)

F. Hua

2004-01-01

The repository design includes a drip shield (BSC 2004 [DIRS 168489]) that provides protection for the waste package both as a barrier to seepage water contact and a physical barrier to potential rockfall. The purpose of the process-level models developed in this report is to model dry oxidation, general corrosion, and localized corrosion of the drip shield plate material, which is made of Ti Grade 7. This document is prepared according to ''Technical Work Plan For: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The models developed in this report are used by the waste package degradation analyses for TSPA-LA and serve as a basis to determine the performance of the drip shield. The drip shield may suffer from other forms of failure such as the hydrogen induced cracking (HIC) or stress corrosion cracking (SCC), or both. Stress corrosion cracking of the drip shield material is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]). Hydrogen induced cracking of the drip shield material is discussed in ''Hydrogen Induced Cracking of Drip Shield'' (BSC 2004 [DIRS 169847])

The resistance of titanium to pitting, microbially induced corrosion and corrosion in unsaturated conditions

International Nuclear Information System (INIS)

Shoesmith, D.W.; Ikeda, B.M.

1997-04-01

Titanium and its alloys (Grades-2, -12, -16) are candidate materials for Canadian nuclear waste containers on the basis of their apparent immunity to many localized corrosion processes. This simplifies markedly the effort needed to justify the use of these materials and to develop models to predict the lifetimes of containers. Here we review the pitting, microbially influenced corrosion (MIC), and corrosion under unsaturated conditions, of titanium. For all these processes, the properties of the passive oxide film are paramount in determining the metal's resistance to corrosion. A review of these oxide properties is included and the conditions to which the metal must be exposed if localized corrosion is to occur are defined. Since these conditions cannot be achieved under Canadian waste vault conditions, it can be concluded that pitting and MIC will not occur and that corrosion under unsaturated conditions is extremely unlikely. (author)

Dental erosion in groups of Yemeni children and adolescents and the modification of an erosion partial recording system

OpenAIRE

Al-Ashtal, Amin Mohsen Saleh; Johansson, Anders; Ridwaan, Omar; Johansson, Ann-Katrin

2016-01-01

Background: Dental erosion is a multifactorial oral health problem with an increasing prevalence among children and adolescents in many countries. Awareness of the condition among lay people is generally lacking, and methods for its clinical grading also need further improvements. Aim: The aims of this thesis was to investigate various aspects of dental erosion including prevalence and risk indicators, to evaluate the recording system used, and to assess the awareness of dental erosion in ...

Numerical modelling of concentrated leak erosion during Hole Erosion Tests

OpenAIRE

Mercier, F.; Bonelli, S.; Golay, F.; Anselmet, F.; Philippe, P.; Borghi, R.

2015-01-01

This study focuses on the numerical modelling of concentrated leak erosion of a cohesive soil by a turbulent flow in axisymmetrical geometry, with application to the Hole Erosion Test (HET). The numerical model is based on adaptive remeshing of the water/soil interface to ensure accurate description of the mechanical phenomena occurring near the soil/water interface. The erosion law governing the interface motion is based on two erosion parameters: the critical shear stress and the erosion co...

The development of U. S. soil erosion prediction and modeling

Directory of Open Access Journals (Sweden)

John M. Laflen

2013-09-01

Full Text Available Soil erosion prediction technology began over 70 years ago when Austin Zingg published a relationship between soil erosion (by water and land slope and length, followed shortly by a relationship by Dwight Smith that expanded this equation to include conservation practices. But, it was nearly 20 years before this work's expansion resulted in the Universal Soil Loss Equation (USLE, perhaps the foremost achievement in soil erosion prediction in the last century. The USLE has increased in application and complexity, and its usefulness and limitations have led to the development of additional technologies and new science in soil erosion research and prediction. Main among these new technologies is the Water Erosion Prediction Project (WEPP model, which has helped to overcome many of the shortcomings of the USLE, and increased the scale over which erosion by water can be predicted. Areas of application of erosion prediction include almost all land types: urban, rural, cropland, forests, rangeland, and construction sites. Specialty applications of WEPP include prediction of radioactive material movement with soils at a superfund cleanup site, and near real-time daily estimation of soil erosion for the entire state of Iowa.

Corrosion in power industry

International Nuclear Information System (INIS)

Ventakeshwarlu, K.S.

1979-01-01

A brief account of the problem areas encountered as a result of corrosion in the electrical power industry including nuclear power industry is given and some of the measures contemplated and/or implemented to control corrosion are outlined. The corrosion problems in the steam generators and cladding tubes of the nuclear power plant have an added dimension of radioactivation which leads to contamination and radiation field. Importance of monitoring water quality and controlling water chemistry by addition of chemicals is emphasised. (M.G.B.)

Corrosion Monitors for Embedded Evaluation

Energy Technology Data Exchange (ETDEWEB)

Robinson, Alex L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Pfeifer, Kent B. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Casias, Adrian L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Howell, Stephen W. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Sorensen, Neil R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Missert, Nancy A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2017-05-01

We have developed and characterized novel in-situ corrosion sensors to monitor and quantify the corrosive potential and history of localized environments. Embedded corrosion sensors can provide information to aid health assessments of internal electrical components including connectors, microelectronics, wires, and other susceptible parts. When combined with other data (e.g. temperature and humidity), theory, and computational simulation, the reliability of monitored systems can be predicted with higher fidelity.

Corrosion chemistry closing comments: opportunities in corrosion science facilitated by operando experimental characterization combined with multi-scale computational modelling.

Science.gov (United States)

Scully, John R

2015-01-01

Recent advances in characterization tools, computational capabilities, and theories have created opportunities for advancement in understanding of solid-fluid interfaces at the nanoscale in corroding metallic systems. The Faraday Discussion on Corrosion Chemistry in 2015 highlighted some of the current needs, gaps and opportunities in corrosion science. Themes were organized into several hierarchical categories that provide an organizational framework for corrosion. Opportunities to develop fundamental physical and chemical data which will enable further progress in thermodynamic and kinetic modelling of corrosion were discussed. These will enable new and better understanding of unit processes that govern corrosion at the nanoscale. Additional topics discussed included scales, films and oxides, fluid-surface and molecular-surface interactions, selected topics in corrosion science and engineering as well as corrosion control. Corrosion science and engineering topics included complex alloy dissolution, local corrosion, and modelling of specific corrosion processes that are made up of collections of temporally and spatially varying unit processes such as oxidation, ion transport, and competitive adsorption. Corrosion control and mitigation topics covered some new insights on coatings and inhibitors. Further advances in operando or in situ experimental characterization strategies at the nanoscale combined with computational modelling will enhance progress in the field, especially if coupling across length and time scales can be achieved incorporating the various phenomena encountered in corrosion. Readers are encouraged to not only to use this ad hoc organizational scheme to guide their immersion into the current opportunities in corrosion chemistry, but also to find value in the information presented in their own ways.

Thermomechanical Erosion Modelling of Baydaratskaya Bay, Russia with COSMOS

NARCIS (Netherlands)

Pearson, S.G.; Lubbad, R; Le, T.M.H.; Nairn, Rob

2016-01-01

Rapid coastal erosion threatens Arctic coastal infrastructure, including communities and industrial installations. Erosion of permafrost depends on numerous processes, including thermal and mechanical behaviour of frozen and unfrozen soil, nearshore hydrodynamics, atmospheric forcing, and the

Evaluation and mitigation of the degradation by corrosion in the components of the service water system of a nuclear power plant

International Nuclear Information System (INIS)

Salaices A, E.; Salaices, M.; Ovando, R.

2005-01-01

One of the main problems that face the nuclear power stations is the degradation by corrosion in the service water systems. The corrosion causes lost substantial in energy generation and a high cost in maintenance and repairs. In this work, the results of a study of the degradation by the MIC mechanisms (microorganisms influenced corrosion), incrustations in heat exchangers and erosion for solid particles in the components of a typical service water system of a nuclear plant are presented. Diverse mitigation options are analyzed for these mechanisms. In the analysis, it was used the CHECWORKS-CWA code to carry out the evaluation of the degradation so much as well as the mitigation of the caused damage. The results are presented in susceptibility indexes and degradation rates component-by-component. A significant decrement could be observed in the susceptibility to MIC when changing the operation conditions of stagnated flow to continuous flow. With respect to the erosion by solid particles, it was found a significant reduction of the damage it when adding filters to the system. Finally, in the case of the heat exchangers, it is shown that one of the more viable options to diminish incrustations and existent calcium deposits it is the reduction of the pH of the service water. (Author)

The resistance of titanium to pitting, microbially induced corrosion and corrosion in unsaturated conditions

Energy Technology Data Exchange (ETDEWEB)

Shoesmith, D W; Ikeda, B M

1997-04-01

Titanium and its alloys (Grades-2, -12, -16) are candidate materials for Canadian nuclear waste containers on the basis of their apparent immunity to many localized corrosion processes. This simplifies markedly the effort needed to justify the use of these materials and to develop models to predict the lifetimes of containers. Here we review the pitting, microbially influenced corrosion (MIC), and corrosion under unsaturated conditions, of titanium. For all these processes, the properties of the passive oxide film are paramount in determining the metal`s resistance to corrosion. A review of these oxide properties is included and the conditions to which the metal must be exposed if localized corrosion is to occur are defined. Since these conditions cannot be achieved under Canadian waste vault conditions, it can be concluded that pitting and MIC will not occur and that corrosion under unsaturated conditions is extremely unlikely. (author) 114 refs., 1 tab., 18 figs.

Hybrid Composite Material and Solid Particle Erosion Studies

Science.gov (United States)

Chellaganesh, D.; Khan, M. Adam; Ashif, A. Mohamed; Ragul Selvan, T.; Nachiappan, S.; Winowlin Jappes, J. T.

2018-04-01

Composite is one of the predominant material for most challenging engineering components. Most of the components are in the place of automobile structure, aircraft structures, and wind turbine blade and so on. At the same all the components are indulged to mechanical loading. Recent research on composite material are machinability, wear, tear and corrosion studies. One of the major issue on recent research was solid particle air jet erosion. In this paper hybrid composite material with and without filler. The fibre are in the combination of hemp – kevlar (60:40 wt.%) as reinforcement using epoxy as a matrix. The natural material palm and coconut shell are used as filler materials in the form of crushed powder. The process parameter involved are air jet velocity, volume of erodent and angle of impingement. Experiment performed are in eight different combinations followed from 2k (k = 3) factorial design. From the investigation surface morphology was studied using electron microscope. Mass change with respect to time are used to calculate wear rate and the influence of the process parameters. While solid particle erosion the hard particle impregnates in soft matrix material. Influence of filler material has reduced the wear and compared to plain natural composite material.

Corrosion behavior of corrosion resistant alloys in stimulation acids

Energy Technology Data Exchange (ETDEWEB)

Cheldi, Tiziana [ENI E and P Division, 20097 San Donato Milanese Milano (Italy); Piccolo, Eugenio Lo; Scoppio, Lucrezia [Centro Sviluppo Materiali, via Castel Romano 100, 00128 Rome (Italy)

2004-07-01

In the oil and gas industry, selection of CRAs for downhole tubulars is generally based on resistance to corrosive species in the production environment containing CO{sub 2}, H{sub 2}S, chloride and in some case elemental sulphur. However, there are non-production environments to which these materials must also be resistant for either short term or prolonged duration; these environments include stimulation acids, brine and completion fluids. This paper reports the main results of a laboratory study performed to evaluate the corrosion and stress corrosion behaviour to the acidizing treatments of the most used CRAs for production tubing and casing. Laboratory tests were performed to simulate both 'active' and 'spent' acids operative phases, selecting various environmental conditions. The selected steel pipes were a low alloyed steel, martensitic, super-martensitic, duplex 22 Cr, superduplex 25 Cr and super-austenitic stainless steels (25 Cr 35 Ni). Results obtained in the 'active' acid environments over the temperature range of 100-140 deg. C, showed that the blend acids with HCl at high concentration and HCl + HF represented too much severe conditions, where preventing high general corrosion and heavy localised corrosion by inhibition package becomes very difficult, especially for duplex steel pipe, where, in some case, the specimens were completely dissolved into the solution. On the contrary, all steels pipes were successfully protected by inhibitor when organic acid solution (HCOOH + CH{sub 3}COOH) were used. Furthermore, different effectiveness on corrosion protection was showed by the tested inhibitors packages: e.g. in the 90% HCl at 12% + 10 CH{sub 3}COOH acid blend. In 'spent' acid environments, all steel pipes showed to be less susceptible to the localised and general corrosion attack. Moreover, no Sulphide Stress Corrosion Cracking (SSC) was observed. Only one super-austenitic stainless steel U-bend specimen showed

Simulations of corrosion product transfer with the OSCAR V1.2 code

International Nuclear Information System (INIS)

Dacquait, F.; Francescatto, J.; Broutin, F.; Genin, J.B.; Benier, G.; Girard, M.; You, D.; Ranchoux, G.; Bonnefon, J.; Bachet, M.; Riot, G.

2012-09-01

Activated Corrosion Products (ACPs) generate a radiation field in PWRs, which is the major contributor to the dose absorbed by nuclear power plant staff working during shutdown operations and maintenance. Therefore, a thorough understanding of the mechanisms that control the corrosion product transfer is of the highest importance. Since the 1970's, the R and D strategy in France has been based on experiments in test loops representative of PWR conditions, on in-situ gamma spectrometry measurements of the PWR primary system contamination and on simulation code development. The simulation of corrosion product transfers in PWR primary circuits is a major challenge since it involves many physical and chemical phenomena including: corrosion, dissolution, precipitation, erosion, deposition, convection, activation... In addition to the intrinsic difficulty of multi-physics modelling, the primary systems present severe operating conditions (300 deg. C, 150 bar, neutron flux, fluid velocity up to 15 m.s -1 and very low corrosion product concentrations). The purpose of the OSCAR code, developed by the CEA in cooperation with EDF and AREVA NP, is to predict the PWR primary system contamination by corrosion and fission products. The OSCAR code is considered to be not only a tool for numerical simulations and predictions (operational practices improvements and new-built PWRs design) but also one that might combine and organise all new knowledge useful to progress on contamination. The OSCAR code for Products of Corrosion, OSCAR PC, allows researchers to analyse the corrosion product behaviour and to calculate the ACP volume and surface activities of the primary and auxiliary systems. In the new version, OSCAR PC V1.2, the corrosion product transfer in the particulate form is enhanced and a new feature is the possibility to simulate cold shutdowns. In order to validate this version, the contamination transfer has been simulated in 5 French PWRs with different operating and

Monthly Rainfall Erosivity Assessment for Switzerland

Science.gov (United States)

Schmidt, Simon; Meusburger, Katrin; Alewell, Christine

2016-04-01

Water erosion is crucially controlled by rainfall erosivity, which is quantified out of the kinetic energy of raindrop impact and associated surface runoff. Rainfall erosivity is often expressed as the R-factor in soil erosion risk models like the Universal Soil Loss Equation (USLE) and its revised version (RUSLE). Just like precipitation, the rainfall erosivity of Switzerland has a characteristic seasonal dynamic throughout the year. This inter-annual variability is to be assessed by a monthly and seasonal modelling approach. We used a network of 86 precipitation gauging stations with a 10-minute temporal resolution to calculate long-term average monthly R-factors. Stepwise regression and Monte Carlo Cross Validation (MCCV) was used to select spatial covariates to explain the spatial pattern of R-factor for each month across Switzerland. The regionalized monthly R-factor is mapped by its individual regression equation and the ordinary kriging interpolation of its residuals (Regression-Kriging). As covariates, a variety of precipitation indicator data has been included like snow height, a combination of hourly gauging measurements and radar observations (CombiPrecip), mean monthly alpine precipitation (EURO4M-APGD) and monthly precipitation sums (Rhires). Topographic parameters were also significant explanatory variables for single months. The comparison of all 12 monthly rainfall erosivity maps showed seasonality with highest rainfall erosivity in summer (June, July, and August) and lowest rainfall erosivity in winter months. Besides the inter-annual temporal regime, a seasonal spatial variability was detectable. Spatial maps of monthly rainfall erosivity are presented for the first time for Switzerland. The assessment of the spatial and temporal dynamic behaviour of the R-factor is valuable for the identification of more susceptible seasons and regions as well as for the application of selective erosion control measures. A combination with monthly vegetation

Corrosion calculations report for the safety assessment SR-Site

International Nuclear Information System (INIS)

2010-12-01

. The corrosion depths from the different processes could not simply be summed up as their combination requires a far more detailed chemical analysis (as well as statistical analysis regarding the flow and sulphide distributions), but, even if they are cautiously added, the sum is still less than 5 mm. For the case of a partially eroded buffer, the probabilistic calculations show that corrosion could lead to penetration of the copper shell for on average less than one canister. Such corrosion extent only comes about for canisters experiencing the most unfavourable combinations of sulphide concentration and flow rates. The calculations give a span of number of failed canisters from zero to less than two penetrated canisters which covers uncertainties regarding the buffer erosion process, the variability in the hydrogeological DFN models and uncertainties in the assumed sulphide concentration distribution, as well as uncertainties in the conceptual model of corrosion geometry (the part of the copper surface that is corroded by the sulphide transported to the canister)

Corrosion calculations report for the safety assessment SR-Site

Energy Technology Data Exchange (ETDEWEB)

2010-12-15

millimetres. The corrosion depths from the different processes could not simply be summed up as their combination requires a far more detailed chemical analysis (as well as statistical analysis regarding the flow and sulphide distributions), but, even if they are cautiously added, the sum is still less than 5 mm. For the case of a partially eroded buffer, the probabilistic calculations show that corrosion could lead to penetration of the copper shell for on average less than one canister. Such corrosion extent only comes about for canisters experiencing the most unfavourable combinations of sulphide concentration and flow rates. The calculations give a span of number of failed canisters from zero to less than two penetrated canisters which covers uncertainties regarding the buffer erosion process, the variability in the hydrogeological DFN models and uncertainties in the assumed sulphide concentration distribution, as well as uncertainties in the conceptual model of corrosion geometry (the part of the copper surface that is corroded by the sulphide transported to the canister)

Mobile evaporator corrosion test results

International Nuclear Information System (INIS)

Rozeveld, A.; Chamberlain, D.B.

1997-05-01

Laboratory corrosion tests were conducted on eight candidates to select a durable and cost-effective alloy for use in mobile evaporators to process radioactive waste solutions. Based on an extensive literature survey of corrosion data, three stainless steel alloys (304L, 316L, AL-6XN), four nickel-based alloys (825, 625, 690, G-30), and titanium were selected for testing. The corrosion tests included vapor phase, liquid junction (interface), liquid immersion, and crevice corrosion tests on plain and welded samples of candidate materials. Tests were conducted at 80 degrees C for 45 days in two different test solutions: a nitric acid solution. to simulate evaporator conditions during the processing of the cesium ion-exchange eluant and a highly alkaline sodium hydroxide solution to simulate the composition of Tank 241-AW-101 during evaporation. All of the alloys exhibited excellent corrosion resistance in the alkaline test solution. Corrosion rates were very low and localized corrosion was not observed. Results from the nitric acid tests showed that only 316L stainless steel did not meet our performance criteria. The 316L welded interface and crevice specimens had rates of 22.2 mpy and 21.8 mpy, respectively, which exceeds the maximum corrosion rate of 20 mpy. The other welded samples had about the same corrosion resistance as the plain samples. None of the welded samples showed preferential weld or heat-affected zone (HAZ) attack. Vapor corrosion was negligible for all alloys. All of the alloys except 316L exhibited either open-quotes satisfactoryclose quotes (2-20 mpy) or open-quotes excellentclose quotes (<2 mpy) corrosion resistance as defined by National Association of Corrosion Engineers. However, many of the alloys experienced intergranular corrosion in the nitric acid test solution, which could indicate a susceptibility to stress corrosion cracking (SCC) in this environment

Corrosion and Wear Analysis in Marine Transport Constructions

OpenAIRE

Urbahs, A; Savkovs, K; Rijkuris, G; Andrejeva, D

2018-01-01

Corrosion is one of the most common naturally occurring processes studied by thermodynamics, which includes oxidation process, metal disruption, and its chemical and electrochemical effects under environmental influence. Corrosion of metal and equipment accounts for a considerable proportion of total corrosion losses, thus providing the impetus for further investigation and developments related to corrosion protection in order to provide transport systems and industry with corrosion preventiv...

Helicobacter pylori infection, glandular atrophy and intestinal metaplasia in superficial gastritis, gastric erosion, erosive gastritis, gastric ulcer and early gastric cancer

OpenAIRE

Zhang, Chuan; Yamada, Nobutaka; Wu, Yun-Lin; Wen, Min; Matsuhisa, Takeshi; Matsukura, Norio

2005-01-01

AIM: To evaluate the histological features of gastric mucosa, including Helicobacter pylori infection in patients with early gastric cancer and endoscopically found superficial gastritis, gastric erosion, erosive gastritis, gastric ulcer.

Erosion control works and the intensity of soil erosion in the upper part of the river Toplica drainage basin

International Nuclear Information System (INIS)

Kostadinov, S; Dragovic, N; Zlatic, M; Todosijevic, M

2008-01-01

Aiming at the protection of the future storage 'Selova' against erosion and sediment, and also to protect the settlements and roads in the drainage basin against torrential floods, erosion control works in the upper part of the river Toplica basin, upstream of the storage 'Selova', started in 1947. The works included building-technical works (check dams) and biological works (afforestation and grassing of bare lands and other erosion risk areas). Within the period 1947-2006, the following erosion control works were executed: afforestation of bare lands on the slopes 2,257.00 ha, grassing of bare lands 1,520.00 ha, and altogether 54 dams were constructed in the river Toplica tributaries. This caused the decrease of sediment transport in the main flow of the river Toplica. This paper, based on the field research conducted in two time periods: 1988 and in the period 2004-2007, presents the state of erosion in the basin before erosion control works; type and scope of erosion control works and their effect on the intensity of erosion in the river Toplica basin upstream of the future storage 'Selova'.

Development of an Integrated Water and Wind Erosion Model

Science.gov (United States)

Flanagan, D. C.; Ascough, J. C.; Wagner, L. E.; Geter, W. F.

2006-12-01

Prediction technologies for soil erosion by the forces of wind or water have largely been developed independently from one another, especially within the United States. Much of this has been due to the initial creation of equations and models which were empirical in nature (i.e., Universal Soil Loss Equation, Wind Erosion Equation) and based upon separate water erosion or wind erosion plot and field measurements. Additionally, institutional organizations in place typically divided research efforts and funding to unique wind or water erosion research and modeling projects. However, during the past 20 years computer technologies and erosion modeling have progressed to the point where it is now possible to merge physical process-based computer simulation models into an integrated water and wind erosion prediction system. In a physically- based model, many of the processes which must be simulated for wind and water erosion computations are the same, e.g., climate, water balance, runoff, plant growth, etc. Model components which specifically deal with the wind or water detachment, transport and deposition processes are those that must differ, as well as any necessary parameterization of input variables (e.g., adjusted soil erodibilities, critical shear stresses, etc.) for those components. This presentation describes current efforts towards development of a combined wind and water erosion model, based in part upon technologies present in the Water Erosion Prediction Project (WEPP) and the Wind Erosion Prediction System (WEPS) models. Initial efforts during the past two years have resulted in modular modeling components that allow for prediction of infiltration, surface runoff, and water erosion at a hillslope scale within an Object Modeling System. Additional components currently in development include wind detachment at a single field point, continuous water balance, and unified plant growth. Challenges in this project are many, and include adequate field

The Monitoring Erosion of Agricultural Land and spatial database of erosion events

Science.gov (United States)

Kapicka, Jiri; Zizala, Daniel

2013-04-01

on the base of needs analysis inputs to mathematical models. Mathematical models are used for detailed analysis of chosen erosion events which include soil analysis. Till the end 2012 has had the database 135 events. The content of database still accrues and gives rise to the extensive source of data that is usable for testing mathematical models.

Fuel corrosion processes under waste disposal conditions

International Nuclear Information System (INIS)

Shoesmith, D.W.

2000-01-01

The release of the majority of radionuclides from spent nuclear fuel under permanent disposal conditions will be controlled by the rate of dissolution of the UO 2 fuel matrix. In this manuscript the mechanism of the coupled anodic (fuel dissolution) and cathodic (oxidant reduction) reactions which constitute the overall fuel corrosion process is reviewed, and the many published observations on fuel corrosion under disposal conditions discussed. The primary emphasis is on summarizing the overall mechanistic behaviour and establishing the primary factors likely to control fuel corrosion. Included are discussions on the influence of various oxidants including radiolytic ones, pH, temperature, groundwater composition, and the formation of corrosion product deposits. The relevance of the data recorded on unirradiated UO 2 to the interpretation of spent fuel behaviour is included. Based on the review, the data used to develop fuel corrosion models under the conditions anticipated in Yucca Mountain (NV, USA) are evaluated

Ferritic stainless steels: corrosion resistance + economy

International Nuclear Information System (INIS)

Remus, A.L.

1976-01-01

Ferritic stainless steels provide corrosion resistance at lower cost. They include Type 409, Type 439, 18SR, 20-Mo (1.6 Mo), 18-2 (2 Mo), 26-1S, E-Brite 26-1, 29 Cr-4 Mo, and 29 Cr-4 Mo-2 Ni. Their corrosion and mechanical properties are examined. Resistance to stress-corrosion cracking is an advantage compared to austenitic types

FY 1980 Report on results of Sunshine Project. Development of coal liquefaction techniques (Development of materials for the coal liquefaction plant); 1980 nendo sekitan ekika gijutsu no kaihatsu seika hokokusho. Sekitan ekika plant zairyo no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1981-03-01

A 1 T/D solvent-extraction type coal liquefaction test plant was constructed and operated to obtain the technical data for the design of, and establish the techniques for, an efficient coal liquefaction plant. The FY 1980 program includes surveys on the materials for coal liquefaction plants, covering those already developed and under development, to clarify the problematical points; drafting the test schedules; and conceptual designs of the material testing facilities. The major problems involved in the materials for coal liquefaction plants include erosion by fluidizing coal slurry, hydrogen embrittlement of the reactor materials, and corrosion by the liquefaction products (e.g., stress-corrosion cracking of austenitic steel, and corrosion by organic acids). The surveys on materials research trends suggest that USA seems to concentrate their research efforts on the reactor materials. The corrosion tests are mostly of in-plant tests, but the stress corrosion and slurry erosion tests are conducted on a laboratory scale. The conceptual designs are drawn for some testing units, e.g., the loop type material testing unit and basic testing unit for jet-spray type slurry erosion. (NEDO)

Comparison of erosion and erosion control works in Macedonia, Serbia and Bulgaria

Directory of Open Access Journals (Sweden)

Ivan Blinkov

2013-12-01

Natural conditions in the Balkan countries contribute to the appearance of various erosion forms and the intensity of the erosion processes. Over the history of these countries, people who settled this region used the available natural resources to fill their needs (tree cutting, incorrect plugging, overgrazing, which contributed to soil erosion. Organized erosion control works in the Balkans started in the beginning of the 20th century (1905 in Bulgaria. The highest intensity of erosion control works were carried out during the period 1945 – 1990. Various erosion control works were launched. Bulgaria had a large anti-erosion afforestation, almost 1 million ha. Bulgaria's ecological river restoration approach has been in use for almost 50 years. Serbia contributed significant erosion and torrent control works on hilly agricultural areas. Specific screen barrages and afforestation on extremely dry areas are characteristic in Macedonia. A common characteristic for all countries is a high decrease in erosion control works in the last 20 years.

Development of a thin film vitreous bond based composite ceramic coating for corrosion and abrasion services

International Nuclear Information System (INIS)

Franke, B.

2003-01-01

IPC has been involved with the Alberta Research Council in developing a vitreous bond (VB) - based composite ceramic fluoropolymer coating technology. Compared to the present state of the art which is based on a hard discontinuous phase (ceramic particles) suspended in a soft continuous matrix (fluoropolymer mix) the novelty of our approach consists of designing a composite system in which both the ceramic and the fluoropolymer phases are continuous. The ceramic matrix will provide the strength and the erosion resistance for the fluoropolymer matrix even at high temperatures. The ceramic formulation employed is not affected by temperatures up to 500 o F while the fluoropolymer matrix provides a corrosion protection seal for the ceramic matrix. The inherent flexibility of the polymer matrix will protect against brittle fractures that may develop by handling or impact. Therefore the composite coating is able to withstand the deformation of the substrate without chipping or disbanding. The fluoropolymer matrix also provides dry lubrication properties further enhancing the erosion resistance of the ceramic phase. The thickness of the coating is very thin, in the 25 to 100 micron range. In summary, the coating technology is able to provide the following features: Corrosion protection levels similar to those of fluoropolymer coatings; Erosion resistance similar to that of ceramic coatings; Price comparable to that of polymer coatings; Exceptional wear resistance properties; and Capability for coating complicated shapes internally or externally or both. This paper will discuss the theory and development of this new technology and the resultant coating and potential properties. (author)

Corrosion Resistance Properties of Aluminum Coating Applied by Arc Thermal Metal Spray in SAE J2334 Solution with Exposure Periods

Directory of Open Access Journals (Sweden)

Han-Seung Lee

2016-03-01

Full Text Available Arc thermal metal spray coating provides excellent corrosion, erosion and wear resistance to steel substrates. This paper incorporates some results of aluminum coating applied by this method on plain carbon steel. Thereafter, coated panels were exposed to an environment known to form stable corrosion products with aluminum. The coated panels were immersed in Society of Automotive Engineers (SAE J2334 for different periods of time. This solution consists of an aqueous solution of NaCl, CaCl2 and NaHCO3. Various electrochemical techniques, i.e., corrosion potential-time, electrochemical impedance spectroscopy (EIS and the potentiodynamic were used to determine the performance of stimulants in improving the properties of the coating. EIS studies revealed the kinetics and mechanism of corrosion and potentiodynamic attributed the formation of a passive film, which stifles the penetration of aggressive ions towards the substrate. The corrosion products that formed on the coating surface, identified using Raman spectroscopy, were Dawsonite (NaAlCO3(OH2 and Al(OH3. These compounds of aluminum are very sparingly soluble in aqueous solution and protect the substrate from pitting and uniform corrosion. The morphology and composition of corrosion products determined by scanning electron microscopy and energy dispersive X-ray analyses indicated that the environment plays a decisive role in improving the corrosion resistance of aluminum coating.

Health evaluation of drinking water regarding to scaling and corrosion potential using corrosion indexes in Noorabad city, Iran

Directory of Open Access Journals (Sweden)

ghodratolah Shams Khorramabadi

2016-05-01

Conclusion: Result obtained from studied indexes showed that the drinking water in Noorabad is corrosive and so the water quality in water supply system should be monitored continuously. The best applicable practices for decreasing water corrosion in water supply system are including continuous control of pH, chlorination mechanism and the use of corrosion resistant pipelines and facilities.

Corrosion inhibitors. Manufacture and technology

International Nuclear Information System (INIS)

Ranney, M.W.

1976-01-01

Detailed information is presented relating to corrosion inhibitors. Areas covered include: cooling water, boilers and water supply plants; oil well and refinery operations; fuel and lubricant additives for automotive use; hydraulic fluids and machine tool lubes; grease compositions; metal surface treatments and coatings; and general processes for corrosion inhibitors

Acquired pellicle as a modulator for dental erosion.

Science.gov (United States)

Vukosavljevic, Dusa; Custodio, William; Buzalaf, Marilia A R; Hara, Anderson T; Siqueira, Walter L

2014-06-01

Dental erosion is a multifactorial condition that can result in the loss of tooth structure and function, potentially increasing tooth sensitivity. The exposure of enamel to acids from non-bacterial sources is responsible for the progression of erosion. These erosive challenges are counteracted by the anti-erosive properties of the acquired pellicle (AP), an integument formed in vivo as a result of selective adsorption of salivary proteins on the tooth surface, containing also lipids and glycoproteins. This review provides an in-depth discussion regarding how the physical structure of the AP, along with its composition, contributes to AP anti-erosive properties. The physical properties that contribute to AP protective nature include pellicle thickness, maturation time, and site of development. The pellicle contains salivary proteins embedded within its structure that demonstrate anti-erosive properties; however, rather than individual proteins, protein-protein interactions play a fundamental role in the protective nature of the AP. In addition, dietary and synthetic proteins can modify the pellicle, enhancing its protective efficiency against dental erosion. The salivary composition of the AP and its corresponding protein-profile may be employed as a diagnostic tool, since it likely contains salivary biomarkers for oral diseases that initiate at the enamel surface, including dental erosion. Finally, by modifying the composition and structure of the AP, this protein integument has the potential to be used as a target-specific treatment option for oral diseases related to tooth demineralization. Copyright © 2014 The Authors. Published by Elsevier Ltd.. All rights reserved.

Corrosion evaluation in insulated pipes by non destructive testing method

International Nuclear Information System (INIS)

Abd Razak Hamzah; Azali Muhammad; Mohammad Pauzi Ismail; Abd Nassir Ibrahim; Abd Aziz Mohamed; Sufian Saad; Saharuddin Sayuti; Shukri Ahmad

2002-01-01

In engineering plants, detection of corrosion and evaluation of deposit in insulated pipes using radiography method are considered as a very challenging tasks. In General this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is the wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most common technique is that based on the A-Scan, using either a normal flaw detector or some form of dedicated equipment. However, with recent development of ultrasonic technology, more advance method, namely B-Scan and C-scan techniques are also available. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method were studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Result of this study is presented and discussed in this paper. (Author)

Corrosion in airframes

OpenAIRE

PETROVIC ZORAN C.

2016-01-01

The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

Corrosion engineering

Energy Technology Data Exchange (ETDEWEB)

Fontana, M.G.

1986-01-01

This book emphasizes the engineering approach to handling corrosion. It presents corrosion data by corrosives or environments rather than by materials. It discusses the corrosion engineering of noble metals, ''exotic'' metals, non-metallics, coatings, mechanical properties, and corrosion testing, as well as modern concepts. New sections have been added on fracture mechanics, laser alloying, nuclear waste isolation, solar energy, geothermal energy, and the Statue of Liberty. Special isocorrosion charts, developed by the author, are introduced as a quick way to look at candidates for a particular corrosive.

Stress corrosion cracking mitigation by ultrasound induced cavitation technique

Energy Technology Data Exchange (ETDEWEB)

Fong, C.; Lee, Y.C. [Industrial Technology Research Inst., Taiwan (China); Yeh, T.K. [National Tsing Hua Univ., Taiwan (China)

2014-07-01

Cavitation is usually considered as a damaging mechanism under erosion corrosion condition. However, if used appropriately, cavitation can be applied as a peening technique for surface stress modification process. The aim of surface stress modification is to alter the stress state of processed surface through direct or indirect thermo-mechanical treatments to reduce cracking problems initiated from surface. Ultrasonic devices are used to generate cavitation bubbles which when collapse will produce high intensity shock waves and high velocity micro-jet streams. The cavitation impact when properly controlled will create plastically deformed compressive layers in nearby surfaces and minimize cracking susceptibility in corrosive environments. This study is to investigate the effectiveness of Ultrasound Induced Cavitation (UIC) technique in surface stress improvement. Ultrasonic cavitation treatment of SS304 stainless steel under pure water is carried out with different controlling parameters. The cavitation impact on SS304 surface is measured in terms of surface roughness, surface strain, hardness, and microstructural characteristics. The in-depth residual stress distribution and crack mitigation effect are also evaluated. Test result indicates ultrasound induced cavitation treatment only has minor effect on surface physical characteristics. The extent of compressive stress produced on top surface exceeds the yield strength and can reach a depth above 150 μm. The maximum surface strain measured is generally below 20%, which is not considered detrimental to accelerate crack initiation. Stress corrosion verification tests show UIC treatment is capable in preventing environmental assisted cracking of stainless steels in severely corrosive conditions. In view of the test results, UIC technique has demonstrated to be a low cost, low contaminating, and effective surface stress improvement technology. (author)

Stress corrosion cracking mitigation by ultrasound induced cavitation technique

International Nuclear Information System (INIS)

Fong, C.; Lee, Y.C.; Yeh, T.K.

2014-01-01

Cavitation is usually considered as a damaging mechanism under erosion corrosion condition. However, if used appropriately, cavitation can be applied as a peening technique for surface stress modification process. The aim of surface stress modification is to alter the stress state of processed surface through direct or indirect thermo-mechanical treatments to reduce cracking problems initiated from surface. Ultrasonic devices are used to generate cavitation bubbles which when collapse will produce high intensity shock waves and high velocity micro-jet streams. The cavitation impact when properly controlled will create plastically deformed compressive layers in nearby surfaces and minimize cracking susceptibility in corrosive environments. This study is to investigate the effectiveness of Ultrasound Induced Cavitation (UIC) technique in surface stress improvement. Ultrasonic cavitation treatment of SS304 stainless steel under pure water is carried out with different controlling parameters. The cavitation impact on SS304 surface is measured in terms of surface roughness, surface strain, hardness, and microstructural characteristics. The in-depth residual stress distribution and crack mitigation effect are also evaluated. Test result indicates ultrasound induced cavitation treatment only has minor effect on surface physical characteristics. The extent of compressive stress produced on top surface exceeds the yield strength and can reach a depth above 150 μm. The maximum surface strain measured is generally below 20%, which is not considered detrimental to accelerate crack initiation. Stress corrosion verification tests show UIC treatment is capable in preventing environmental assisted cracking of stainless steels in severely corrosive conditions. In view of the test results, UIC technique has demonstrated to be a low cost, low contaminating, and effective surface stress improvement technology. (author)

Achievments of corrosion science and corrosion protection technology

International Nuclear Information System (INIS)

Fontana, M.; Stehjl, R.

1985-01-01

Problems of corrosion-mechanical strength of metals, effect of corrosive media on creep characteristics are presented. New concepts of the mechanism of corrosion cracking and its relation to hydrogen embrittlement are described. Kinetics and mechanism of hydrogen embrittlement effect on the process of corrosion cracking of different steels and alloys are considered. The dependence of such types of failure on various structural factors is shown. Data on corrosion cracking of high-strength aluminium and titanium alloys, mechanism of the processes and protective methods are given

Influence of surface condition on the corrosion resistance of copper alloy condenser tubes in sea water

Energy Technology Data Exchange (ETDEWEB)

Sato, S; Nagata, K; Yamauchi, S

1979-07-01

Investigation was made on the influence of various surface conditions of aluminum brass tube. The corrosion behavior of aluminum brass tube, with nine kinds of surface conditions, was studied in stagnant 0.1N NaHCo/sub 3/ solution and flowing sea water (natural, Fe/sup + +/ containing and S/sup - -/ containing water). Surface treatments investigated contained bright annealing, special annealing to form carbon film, hot oxidizing and pickling. Anodic polarization measurements in 0.1N NaHCO/sub 3/ solution showed that the oxidized surface was superior and that the pickled surface was inferior. However, relation between these characteristics and corrosion resistance in sea water has not been established. Electrochemical characteristics in flowing sea water were dependent on the surface conditions in the very beginning of immersion time; nobler corrosion potential for the surface with carbon film, higher polarization resistance for the bright annealed and the oxidized surface, and faster decrease of polarization resistance in S/sup - -/ containing sea water for the pickled surface. However, these differences disappeared in the immersion time of only 2 to 7 days. It was revealed, by the statistical analysis on the corrosion depth in corrosion test in flowing sea water and in jet impingement test, that the corrosion behavior was not influenced by surface conditions, but was significantly influenced by quality of sea water and sponge ball cleaning. Sulfide ion of 0.05 ppm caused severe pitting corrosion, and sponge ball cleaning of 5 chances a week caused erosion corrosion. From above results, it was concluded that surface conditions of aluminum brass were not important to sea water corrosion, and that quality of sea water and operating condition such as sponge ball cleaning were more significant.

Corrosion management in nuclear industry

International Nuclear Information System (INIS)

Kamachi Mudali, U.

2012-01-01

Corrosion is a major degradation mechanism of metals and alloys which significantly affects the global economy with an average loss of 3.5% of GDP of several countries in many important industrial sectors including chemical, petrochemical, power, oil, refinery, fertilizer etc. The demand for higher efficiency and achieving name plate capacity, in addition to ever increasing temperatures, pressures and complexities in equipment geometry of industrial processes, necessitate utmost care in adopting appropriate corrosion management strategies in selecting, designing, fabricating and utilising various materials and coatings for engineering applications in industries. Corrosion control and prevention is an important focus area as the savings achieved from practicing corrosion control and prevention would bring significant benefits to the industry. Towards this, advanced corrosion management strategies starting from design, manufacturing, operation, maintenance, in-service inspection and online monitoring are essential. At the Indira Gandhi Centre for Atomic Research (IGCAR) strategic corrosion management efforts have been pursued in order to provide solutions to practical problems emerging in the plants, in addition to innovative efforts to provide insight into mechanism and understanding of corrosion of various engineering materials and coatings. In this presentation the author highlights how the nuclear industry benefited from the practical approach to successful corrosion management, particularly with respect to fast breeder reactor programme involving both reactor and associated reprocessing plants. (author)

Erosion–corrosion and corrosion properties of DLC coated low temperature Erosion–corrosion and corrosion properties of DLC coated low temperature

DEFF Research Database (Denmark)

Jellesen, Morten Stendahl; Christiansen, Thomas; Hilbert, Lisbeth Rischel

2009-01-01

of AISI 316 as substrate for DLC coatings are investigated. Corrosion and erosion–corrosion measurements were carried out on low temperature nitrided stainless steel AISI 316 and on low temperature nitrided stainless steel AISI 316 with a top layer of DLC. The combination of DLC and low temperature...... nitriding dramatically reduces the amount of erosion–corrosion of stainless steel under impingement of particles in a corrosive medium....

Bentonite erosion. Final report

Energy Technology Data Exchange (ETDEWEB)

Birgersson, Martin; Boergesson, Lennart; Hedstroem, Magnus; Karnland, Ola; Nilsson, Ulf (Clay Technology AB, Lund (Sweden))

2009-12-15

Low saline water may reach KBS-3 repository depth, e.g. during periods of glaciation. Under such aqueous conditions, the montmorillonite part of the bentonite buffer might transform into a sol and thereby be transported away with flowing water in fractures. The primary aim with this report is to improve the understanding of the basic principles for this possible montmorillonite particle release. The report includes experimental and theoretical work performed at Clay Technology. Natural bentonite and ion-exchanged purified montmorillonite from three different geographical origins, Wyoming (U.S.), Milos (Greece) and Kutch (India) have been studied. Experimental and/or theoretical investigations have been performed with respect to: - Free swelling ability; - Rheological properties; - Rate of bentonite loss into fractures; - Filtering; - Ion exchange; - Sol formation ability; - Ion diffusion; - Mass loss due to erosion. The performed erosion experiments show that erosion does not occur in a mixed calcium/sodium montmorillonite with at least 20% calcium in exchange positions, when the external solution contains above 4 mM charge equivalents. This result is in agreement with the presented conceptual view of sol formation and measured equilibrium properties in mixed calcium/sodium montmorillonite. The findings imply that the buffer will be stable for non-glacial conditions. However, erosion due to sol formation cannot be ruled out for glacial conditions.

Bentonite erosion. Final report

International Nuclear Information System (INIS)

Birgersson, Martin; Boergesson, Lennart; Hedstroem, Magnus; Karnland, Ola; Nilsson, Ulf

2009-12-01

Low saline water may reach KBS-3 repository depth, e.g. during periods of glaciation. Under such aqueous conditions, the montmorillonite part of the bentonite buffer might transform into a sol and thereby be transported away with flowing water in fractures. The primary aim with this report is to improve the understanding of the basic principles for this possible montmorillonite particle release. The report includes experimental and theoretical work performed at Clay Technology. Natural bentonite and ion-exchanged purified montmorillonite from three different geographical origins, Wyoming (U.S.), Milos (Greece) and Kutch (India) have been studied. Experimental and/or theoretical investigations have been performed with respect to: - Free swelling ability; - Rheological properties; - Rate of bentonite loss into fractures; - Filtering; - Ion exchange; - Sol formation ability; - Ion diffusion; - Mass loss due to erosion. The performed erosion experiments show that erosion does not occur in a mixed calcium/sodium montmorillonite with at least 20% calcium in exchange positions, when the external solution contains above 4 mM charge equivalents. This result is in agreement with the presented conceptual view of sol formation and measured equilibrium properties in mixed calcium/sodium montmorillonite. The findings imply that the buffer will be stable for non-glacial conditions. However, erosion due to sol formation cannot be ruled out for glacial conditions.

Downhole corrosion mechanisms and mitigation strategies

Energy Technology Data Exchange (ETDEWEB)

McDougall, D. [Baker Hughes Canada, Calgary, AB (Canada)

2010-07-01

Pipeline corrosion refers to its deterioration because of a reaction with its environment. Although the physical condition of the metal at the anode initiates the corrosion process, it is the chemistry and composition of the electrolyte that controls the rate of the corrosion reaction and the severity of the corrosion. This presentation described the role of corrosion rate accelerators, with particular reference to dissolved gases such as oxygen, hydrogen sulfides and carbon dioxide, as well as pH levels, salinity, flow rate, temperature and presence of solids such as iron sulfides and sulfur. The effects of these accelerators were shown to be additive. Mitigation strategies include using materials such as resistant metal alloys or fiberglass, and applying coatings and chemical inhibitors. The importance of corrosion monitoring was also emphasized, with particular reference to the value of examining the number of corrosion related failures that have occurred over a fixed period of time. It was concluded that the ability to analyze samples of failed materials results in a better understanding of the cause of the failure, and is an integral part of designing any successful corrosion control program. tabs., figs.

Development of Flow Accelerated Corrosion Reduction Technology

Energy Technology Data Exchange (ETDEWEB)

Heo, Min Bum; Choi, Won Yeol; Lee, Jong Chan; Lim, Dong Seok; Kwon, Byung Il; Ku, Hee Kwon; Kim, Jong Uk [FNC Tech, Yongin (Korea, Republic of)

2015-10-15

Development of flow accelerated corrosion reduction technology is necessary for prevent this kind of accidents. This study deals with development of flow accelerated corrosion reduction technology through platinum injection and developed of flow accelerated corrosion reduction technology by imitating water chemical condition in PWR secondary system in practice. In addition, in order to get reliability of water chemical simulator in PWR secondary system, analyzed and compared with test result through CFD analysis. This study composed test device that can simulate water chemical environment in PWR secondary system, in order to develop flow accelerated corrosion reduction , and evaluated the ratio of corrosion in water chemical environment in PWR secondary system. In conclusion, corrosion ratio of low alloy steel material that includes more Cr and Mo was lower. And the results were confirmed to be the maximum corrosion rate in the case that replicate the 90 elbow. Additionally, inserted Pt nano particle for developing flow accelerated corrosion rate reduction technology, the test results, it was confirmed for about 80% of the flow accelerated corrosion rate reduction than before input.

Advanced experimental and numerical techniques for cavitation erosion prediction

CERN Document Server

Chahine, Georges; Franc, Jean-Pierre; Karimi, Ayat

2014-01-01

This book provides a comprehensive treatment of the cavitation erosion phenomenon and state-of-the-art research in the field. It is divided into two parts. Part 1 consists of seven chapters, offering a wide range of computational and experimental approaches to cavitation erosion. It includes a general introduction to cavitation and cavitation erosion, a detailed description of facilities and measurement techniques commonly used in cavitation erosion studies, an extensive presentation of various stages of cavitation damage (including incubation and mass loss), and insights into the contribution of computational methods to the analysis of both fluid and material behavior. The proposed approach is based on a detailed description of impact loads generated by collapsing cavitation bubbles and a physical analysis of the material response to these loads. Part 2 is devoted to a selection of nine papers presented at the International Workshop on Advanced Experimental and Numerical Techniques for Cavitation Erosion (Gr...

Corrosion Evaluation and Corrosion Control of Steam Generators

International Nuclear Information System (INIS)

Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

2008-06-01

Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

The Frequencies of Gastroesophageal and Extragastroesophageal Symptoms in Patients with Mild Erosive Esophagitis, Severe Erosive Esophagitis, and Barrett’s Esophagus in Taiwan

Directory of Open Access Journals (Sweden)

Sung-Shuo Kao

2013-01-01

Full Text Available Background. Gastroesophageal reflux disease (GERD may present with gastroesophageal and extraesophageal symptoms. Currently, the frequencies of gastroesophageal and extragastroesophageal symptoms in Asian patients with different categories of GERD remain unclear. Aim. To investigate the frequencies of gastroesophageal and extragastroesophageal symptoms in patients with mild erosive esophagitis, severe erosive esophagitis, and Barrett’s esophagus of GERD. Methods. The symptoms of symptomatic subjects with (1 Los Angeles grade A/B erosive esophagitis, (2 Los Angeles grade C/D erosive esophagitis, and (3 Barrett’s esophagus proven by endoscopy were prospectively assessed by a standard questionnaire for gastroesophageal and extragastroesophageal symptoms. The frequencies of the symptoms were compared by Chi-square test. Result. Six hundred and twenty-five patients (LA grade A/B: 534 patients; LA grade C/D: 37 patients; Barrett’s esophagus: 54 patients were assessed for gastroesophageal and extragastroesophageal symptoms. Patients with Los Angeles grade A/B erosive esophagitis had higher frequencies of symptoms including epigastric pain, epigastric fullness, dysphagia, and throat cleaning than patients with Los Angeles grade C/D erosive esophagitis. Patients with Los Angeles grade A/B erosive esophagitis also had higher frequencies of symptoms including acid regurgitation, epigastric acidity, regurgitation of food, nausea, vomiting, epigastric fullness, dysphagia, foreign body sensation of throat, throat cleaning, and cough than patients with Barrett’s esophagus. Conclusion. The frequencies of some esophageal and extraesophageal symptoms in patients with Los Angeles grade A/B erosive esophagitis were higher than those in patients with Los Angeles grade C/D erosive esophagitis and Barrett’s esophagus. The causes of different symptom profiles in different categories of GERD patients merit further investigations.

Computer-Aided Corrosion Program Management

Science.gov (United States)

MacDowell, Louis

2010-01-01

This viewgraph presentation reviews Computer-Aided Corrosion Program Management at John F. Kennedy Space Center. The contents include: 1) Corrosion at the Kennedy Space Center (KSC); 2) Requirements and Objectives; 3) Program Description, Background and History; 4) Approach and Implementation; 5) Challenges; 6) Lessons Learned; 7) Successes and Benefits; and 8) Summary and Conclusions.

Improvements in zirconium alloy corrosion resistance

International Nuclear Information System (INIS)

Kilp, G.R.; Thornburg, D.R.; Comstock, R.J.

1990-01-01

The corrosion rates of a series of Zircaloy 4 and Zr-Nb alloys were evaluated in long-term (exceeding 500 days in some cases) autoclave tests. The testing was done at various conditions including 633 K (680 F) water, 633 K (650 F) water, 633 k (680 F) lithiated water (70 PPM/0.01 molal lithium), and 673 K (750 F) steam. Materials evaluated are from the following three groups: (1) standard Zircaloy 4; (2) Zircaloy 4 with tightened controls on chemistry limits and heat-treatment history; and (3) Zr-Nb alloys. To optimize the corrosion resistance of the Zircaloy 4 material, the effects of specific chemistry controls (tighter limits on nitrogen, oxygen, silicon, carbon and tin) were evaluated. Also the effects of the thermal history, as measured by integrated annealing of ''A'' time were determined. The ''A'' times ranged from 0.1x10 -18 (h) to 46x10 -18 (h). A material referred to as ''Improved Zircaloy 4'', having optimized chemistry and ''A'' time levels for reduced corrosion, has been developed and tested. This material has a reduced and more uniform corrosion rate compared to the prior Zircaloy 4 material. Alternative alloys were also evaluated for potential improvement in cladding corrosion resistance. ZIRLO TM material was chosen for development and has been included in the long-term corrosion testing. Demonstration fuel assemblies using ZIRLO cladding are now operating in a commercial reactor. The results for the various test conditions and compositions are reported and the relative corrosion characteristics summarized. Based on the BR-3 data, there is a ranking correspondence between in-reactor corrosion and autoclave testing in lithiated water. In particular, the ZIRLO material has significantly improved relative corrosion resistance in the lithiated water tests. Reduced Zircaloy-4 corrosion rates are also obtained from the tighter controls on the chemistry (specifically lower tin, nitrogen, and carbon; higher silicon; and reduced oxygen variability) and ''A

Review on stress corrosion and corrosion fatigue failure of centrifugal compressor impeller

Science.gov (United States)

Sun, Jiao; Chen, Songying; Qu, Yanpeng; Li, Jianfeng

2015-03-01

Corrosion failure, especially stress corrosion cracking and corrosion fatigue, is the main cause of centrifugal compressor impeller failure. And it is concealed and destructive. This paper summarizes the main theories of stress corrosion cracking and corrosion fatigue and its latest developments, and it also points out that existing stress corrosion cracking theories can be reduced to the anodic dissolution (AD), the hydrogen-induced cracking (HIC), and the combined AD and HIC mechanisms. The corrosion behavior and the mechanism of corrosion fatigue in the crack propagation stage are similar to stress corrosion cracking. The effects of stress ratio, loading frequency, and corrosive medium on the corrosion fatigue crack propagation rate are analyzed and summarized. The corrosion behavior and the mechanism of stress corrosion cracking and corrosion fatigue in corrosive environments, which contain sulfide, chlorides, and carbonate, are analyzed. The working environments of the centrifugal compressor impeller show the behavior and the mechanism of stress corrosion cracking and corrosion fatigue in different corrosive environments. The current research methods for centrifugal compressor impeller corrosion failure are analyzed. Physical analysis, numerical simulation, and the fluid-structure interaction method play an increasingly important role in the research on impeller deformation and stress distribution caused by the joint action of aerodynamic load and centrifugal load.

Regionalization of monthly rainfall erosivity patternsin Switzerland

Science.gov (United States)

Schmidt, Simon; Alewell, Christine; Panagos, Panos; Meusburger, Katrin

2016-10-01

One major controlling factor of water erosion is rainfall erosivity, which is quantified as the product of total storm energy and a maximum 30 min intensity (I30). Rainfall erosivity is often expressed as R-factor in soil erosion risk models like the Universal Soil Loss Equation (USLE) and its revised version (RUSLE). As rainfall erosivity is closely correlated with rainfall amount and intensity, the rainfall erosivity of Switzerland can be expected to have a regional characteristic and seasonal dynamic throughout the year. This intra-annual variability was mapped by a monthly modeling approach to assess simultaneously spatial and monthly patterns of rainfall erosivity. So far only national seasonal means and regional annual means exist for Switzerland. We used a network of 87 precipitation gauging stations with a 10 min temporal resolution to calculate long-term monthly mean R-factors. Stepwise generalized linear regression (GLM) and leave-one-out cross-validation (LOOCV) were used to select spatial covariates which explain the spatial and temporal patterns of the R-factor for each month across Switzerland. The monthly R-factor is mapped by summarizing the predicted R-factor of the regression equation and the corresponding residues of the regression, which are interpolated by ordinary kriging (regression-kriging). As spatial covariates, a variety of precipitation indicator data has been included such as snow depths, a combination product of hourly precipitation measurements and radar observations (CombiPrecip), daily Alpine precipitation (EURO4M-APGD), and monthly precipitation sums (RhiresM). Topographic parameters (elevation, slope) were also significant explanatory variables for single months. The comparison of the 12 monthly rainfall erosivity maps showed a distinct seasonality with the highest rainfall erosivity in summer (June, July, and August) influenced by intense rainfall events. Winter months have the lowest rainfall erosivity. A proportion of 62 % of

A clinical index for evaluating and monitoring dental erosion

DEFF Research Database (Denmark)

Larsen, I B; Westergaard, J; Stoltze, K

2000-01-01

This study describes a new fine-scaled system for classifying initial and advanced dental erosions. The system includes the use of study casts of the teeth in an epoxy resin with an accurate surface reproduction. The severity of erosion on each tooth surface is scored according to six grades...... of severity. In addition, the presence of a Class V restoration and dental erosion on the same surface increases the erosion score, as it is assumed that the need for restorative treatment can be caused by the erosion. A high inter-examiner agreement was found when the present scoring system was used by two...... of the oral cavity and are furthermore suitable for data analysis. The system is thereby well-suited for determining etiologic factors and monitoring the progression of erosion over time....

Modeling erosion of unsaturated compacted bentonite by groundwater flow; pinhole erosion test case

International Nuclear Information System (INIS)

Laurila, T.; Sane, P.; Olin, M.; Koskinen, K.

2012-01-01

Document available in extended abstract form only. Erosion of compacted clay material by water flow is a critical factor affecting the performance of radioactive waste confinement. Our emphasis in this work is the buffer of KBS-3V concept, proposed to be compacted MX-80 bentonite. Unsaturated erosion occurs during the saturation phase of the EBS, and the main quantity of interest is the total buffer mass carried away by a groundwater flow that induces erosion by forming piping channels near the buffer/rock interface. The purpose of this work is to provide modeling tools to support erosion experiments. Role of modeling is first to interpret experimental observations in terms of processes, and to estimate robustness of experimental results. Secondly, we seek to scale up results from the laboratory scale, particularly to time scales longer than those experimentally accessible. We have performed modeling and data analysis pertaining to tests of unsaturated clay erosion. Pinhole experiments were used to study this erosion case. The main differences to well-understood pinhole erosion tests are that the material is strongly swelling and that the water flow is not determined by the pressure head but by the total flux. Groundwater flow in the buffer is determined by the flux because pressure losses occur overwhelmingly in the surrounding rock, not in the piping channel. We formulate a simple model that links an effective solid diffusivity -based swelling model to erosion by flow on the solid/liquid interface. The swelling model is similar in concept to that developed at KTH, but simpler. Erosion in the model is caused by laminar flow in the pinhole, and happens in a narrow region at the solid/liquid interface where velocity and solid volume fraction overlap. The erosion model can be mapped to erosion by wall shear, and can thus be considered as extension of that classic erosion model. The main quantity defining the behavior of clay erosion in the model is the ratio of

Passive Corrosion Behavior of Alloy 22

International Nuclear Information System (INIS)

R.B. Rebak; J.H. Payer

2006-01-01

Alloy 22 (NO6022) was designed to stand the most aggressive industrial applications, including both reducing and oxidizing acids. Even in the most aggressive environments, if the temperature is lower than 150 F (66 C) Alloy 22 would remain in the passive state having particularly low corrosion rates. In multi-ionic solutions that may simulate the behavior of concentrated ground water, even at near boiling temperatures, the corrosion rate of Alloy 22 is only a few nano-meters per year because the alloy is in the complete passive state. The corrosion rate of passive Alloy 22 decreases as the time increases. Immersion corrosion testing also show that the newer generation of Ni-Cr-Mo alloys may offer a better corrosion resistance than Alloy 22 only in some highly aggressive conditions such as in hot acids

Soil Erosion and Agricultural Sustainability

Science.gov (United States)

Montgomery, D. R.

2009-04-01

Data drawn from a global compilation of studies support the long articulated contention that erosion rates from conventionally plowed agricultural fields greatly exceed rates of soil production, erosion under native vegetation, and long-term geological erosion. Whereas data compiled from around the world show that soil erosion under conventional agriculture exceeds both rates of soil production and geological erosion rates by up to several orders of magnitude, similar global distributions of soil production and geological erosion rates suggest an approximate balance. Net soil erosion rates in conventionally plowed fields on the order of 1 mm/yr can erode typical hillslope soil profiles over centuries to millennia, time-scales comparable to the longevity of major civilizations. Well-documented episodes of soil loss associated with agricultural activities date back to the introduction of erosive agricultural methods in regions around the world, and stratigraphic records of accelerated anthropogenic soil erosion have been recovered from lake, fluvial, and colluvial stratigraphy, as well as truncation of soil stratigraphy (such as truncated A horizons). A broad convergence in the results from studies based on various approaches employed to study ancient soil loss and rates of downstream sedimentation implies that widespread soil loss has accompanied human agricultural intensification in examples drawn from around the world. While a broad range of factors, including climate variability and society-specific social and economic contexts — such as wars or colonial relationships — all naturally influence the longevity of human societies, the ongoing loss of topsoil inferred from studies of soil erosion rates in conventional agricultural systems has obvious long-term implications for agricultural sustainability. Consequently, modern agriculture — and therefore global society — faces a fundamental question over the upcoming centuries. Can an agricultural system

Corrosion Evaluation and Corrosion Control of Steam Generators

Energy Technology Data Exchange (ETDEWEB)

Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

2008-06-15

Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

Rainfall Erosivity in Europe

DEFF Research Database (Denmark)

Panagos, Panos; Ballabio, Cristiano; Borrelli, Pasquale

2015-01-01

Rainfall is one the main drivers of soil erosion. The erosive force of rainfall is expressed as rainfall erosivity. Rainfall erosivity considers the rainfall amount and intensity, and is most commonly expressed as the Rfactor in the USLE model and its revised version, RUSLE. At national...... and continental levels, the scarce availability of data obliges soil erosion modellers to estimate this factor based on rainfall data with only low temporal resolution (daily, monthly, annual averages). The purpose of this study is to assess rainfall erosivity in Europe in the form of the RUSLE R-factor, based...

Influences of spray parameters on the structure and corrosion resistance of stainless steel layers coated on carbon steel by plasma spray treatment

International Nuclear Information System (INIS)

Yeom, Kyong An; Lee, Sang Dong; Kwon, Hyuk Sang; Shur, Dong Soo; Kim, Joung Soo

1996-01-01

Stainless steel powders were sprayed on the grit-blasted SM45C carbon steel substrates using a plasma spray method. The influences of the spray parameters on the structure and corrosion resistance of the layers coated on the carbon steel were investigated. Corrosion behavior of the layers were analyzed by the anodic polarization tests in deaerated 0.1 M NaCl + 0.01 M NaOH solution at 80 deg C. The surface roughness and porosity were observed to decrease with decreasing the particle size. The surface hardness of the coating was always higher than that of the matrix, SM45C, implying that the higher resistance of the coating to erosion-corrosion than that of matrix, and increased as the spray power and the spray distance increase. Stainless steel coats showed more corrosion resistance than the carbon steel did, due to their passivity. The corrosion resistance of the coats, however, were inferior to that of the bulk stainless steels due to the inherent defects formed in the coats. The defects such as rough surface and pores provided the occluded sites favorable for the initiation of localized corrosion, resulting in the conclusion that finer the powder is, higher the corrosion resistance is. And the Cr oxides formation resulting in Cr depletion around the oxides reduced the corrosion resistance of the coats. (author)

Predicting concrete corrosion of sewers using artificial neural network.

Science.gov (United States)

Jiang, Guangming; Keller, Jurg; Bond, Philip L; Yuan, Zhiguo

2016-04-01

Corrosion is often a major failure mechanism for concrete sewers and under such circumstances the sewer service life is largely determined by the progression of microbially induced concrete corrosion. The modelling of sewer processes has become possible due to the improved understanding of in-sewer transformation. Recent systematic studies about the correlation between the corrosion processes and sewer environment factors should be utilized to improve the prediction capability of service life by sewer models. This paper presents an artificial neural network (ANN)-based approach for modelling the concrete corrosion processes in sewers. The approach included predicting the time for the corrosion to initiate and then predicting the corrosion rate after the initiation period. The ANN model was trained and validated with long-term (4.5 years) corrosion data obtained in laboratory corrosion chambers, and further verified with field measurements in real sewers across Australia. The trained model estimated the corrosion initiation time and corrosion rates very close to those measured in Australian sewers. The ANN model performed better than a multiple regression model also developed on the same dataset. Additionally, the ANN model can serve as a prediction framework for sewer service life, which can be progressively improved and expanded by including corrosion rates measured in different sewer conditions. Furthermore, the proposed methodology holds promise to facilitate the construction of analytical models associated with corrosion processes of concrete sewers. Copyright © 2016 Elsevier Ltd. All rights reserved.

Estimating surface soil erosion losses and mapping erosion risk for Yusufeli micro-catchment (Artvin

Directory of Open Access Journals (Sweden)

Mustafa Tüfekçioğlu

2016-10-01

Full Text Available Sheet erosion, one of the most important types of water erosion, takes place on the top soil as tiny soil layer movement that affects lake and stream ecosystem. This type of erosion is very important because the productive soil layer on the top soil can be lost in a very short period of time. The goal of this study was to quantify the amount of surface (sheet and rill soil erosion, and to identify areas under high erosion risk within the study area at Yusufeli province in Artvin by using RUSLE erosion methodology. As a result of the study it was found that the average annual potential soil loss by surface erosion was 3.6 ton ha-1yr-1. Additionally, the maps produced and conclusions reached by the study revealed that the areas of high erosion risk were identified spatially and measures to control erosion on some of these high risk areas can be possible with appropriate erosion control techniques.

Pipeline corrosion prevention by pH stabilization or corrosion inhibitors

Energy Technology Data Exchange (ETDEWEB)

Nyborg, Rolf [Institute for Energy Technology, Oslo (Norway)

2009-07-01

In many offshore oil and gas projects the pipeline costs are a considerable part of the investment and can become prohibitively high if the corrosivity of the fluid necessitates the use of corrosion resistant alloys instead of carbon steel. Development of more robust and reliable methods for internal corrosion control can increase the application range of carbon steel and therefore have a large economic impact. Corrosion control of carbon steel pipelines has traditionally often been managed by the use of corrosion inhibitors. The pH stabilization technique has been successfully used for corrosion control of several large wet gas pipelines in the last years. This method has advantages over film forming corrosion inhibitors when no or little formation water is produced. The use of corrosion inhibitors in multiphase pipelines implies several challenges which are not fully accounted for in traditional corrosion inhibitor testing procedures. Specialized test procedures have been developed to take account for the presence of emulsions dispersions and sand and clay particles in corrosion inhibitor testing. (author)

Corrosion Fatigue in District Heating Water Tanks

DEFF Research Database (Denmark)

Maahn, Ernst Emanuel

1996-01-01

Three candidate materials for construction of buffer tanks for district heating water have been tested for corrosion fatigue properties in a district heating water environment. The investigation included Slow Strain Rate Testing of plain tensile specimens, crack initiation testing by corrosion...... fatigue of plain tensile specimens and crack growth rate determination for Compact Tensile Specimens under corrosion fatigue conditions. The three materials are equal with respect to stress corrosion sensibility and crack initiation. Crack growth rate is increased with a factor of 4-6 relative to an inert...

Recent Corrosion Research Trends in Weld Joints

International Nuclear Information System (INIS)

Kim, Hwan Tae; Kil, Sang Cheol; Hwang, Woon Suk

2007-01-01

The increasing interest in the corrosion properties of weld joints in the corrosive environment is placing stringent demands on the manufacturing techniques and performance requirements, and the manufacture employs the high quality and efficiency welding process to produce welds. Welding plays an important role in the fabrication of chemical plants, nuclear power plant, ship construction, and this has led to an increasing attention to the corrosion resistant weld joints. This paper covers recent technical trends of welding technologies for corrosion resistance properties including the COMPENDEX DB analysis of welding materials, welding process, and welding fabrications

Erosion of soil organic carbon: implications for carbon sequestration

Science.gov (United States)

Van Oost, Kristof; Van Hemelryck, Hendrik; Harden, Jennifer W.; McPherson, B.J.; Sundquist, E.T.

2009-01-01

Agricultural activities have substantially increased rates of soil erosion and deposition, and these processes have a significant impact on carbon (C) mineralization and burial. Here, we present a synthesis of erosion effects on carbon dynamics and discuss the implications of soil erosion for carbon sequestration strategies. We demonstrate that for a range of data-based parameters from the literature, soil erosion results in increased C storage onto land, an effect that is heterogeneous on the landscape and is variable on various timescales. We argue that the magnitude of the erosion term and soil carbon residence time, both strongly influenced by soil management, largely control the strength of the erosion-induced sink. In order to evaluate fully the effects of soil management strategies that promote carbon sequestration, a full carbon account must be made that considers the impact of erosion-enhanced disequilibrium between carbon inputs and decomposition, including effects on net primary productivity and decomposition rates.

The comparison of various approach to evaluation erosion risks and design control erosion measures

Science.gov (United States)

Kapicka, Jiri

2015-04-01

In the present is in the Czech Republic one methodology how to compute and compare erosion risks. This methodology contain also method to design erosion control measures. The base of this methodology is Universal Soil Loss Equation (USLE) and their result long-term average annual rate of erosion (G). This methodology is used for landscape planners. Data and statistics from database of erosion events in the Czech Republic shows that many troubles and damages are from local episodes of erosion events. An extent of these events and theirs impact are conditional to local precipitation events, current plant phase and soil conditions. These erosion events can do troubles and damages on agriculture land, municipally property and hydro components and even in a location is from point of view long-term average annual rate of erosion in good conditions. Other way how to compute and compare erosion risks is episodes approach. In this paper is presented the compare of various approach to compute erosion risks. The comparison was computed to locality from database of erosion events on agricultural land in the Czech Republic where have been records two erosion events. The study area is a simple agriculture land without any barriers that can have high influence to water flow and soil sediment transport. The computation of erosion risks (for all methodology) was based on laboratory analysis of soil samples which was sampled on study area. Results of the methodology USLE, MUSLE and results from mathematical model Erosion 3D have been compared. Variances of the results in space distribution of the places with highest soil erosion where compared and discussed. Other part presents variances of design control erosion measures where their design was done on based different methodology. The results shows variance of computed erosion risks which was done by different methodology. These variances can start discussion about different approach how compute and evaluate erosion risks in areas

Corrosion and Corrosion-Fatigue Behavior of 7075 Aluminum Alloys Studied by In Situ X-Ray Tomography

Science.gov (United States)

Stannard, Tyler

7XXX Aluminum alloys have high strength to weight ratio and low cost. They are used in many critical structural applications including automotive and aerospace components. These applications frequently subject the alloys to static and cyclic loading in service. Additionally, the alloys are often subjected to aggressive corrosive environments such as saltwater spray. These chemical and mechanical exposures have been known to cause premature failure in critical applications. Hence, the microstructural behavior of the alloys under combined chemical attack and mechanical loading must be characterized further. Most studies to date have analyzed the microstructure of the 7XXX alloys using two dimensional (2D) techniques. While 2D studies yield valuable insights about the properties of the alloys, they do not provide sufficiently accurate results because the microstructure is three dimensional and hence its response to external stimuli is also three dimensional (3D). Relevant features of the alloys include the grains, subgrains, intermetallic inclusion particles, and intermetallic precipitate particles. The effects of microstructural features on corrosion pitting and corrosion fatigue of aluminum alloys has primarily been studied using 2D techniques such as scanning electron microscopy (SEM) surface analysis along with post-mortem SEM fracture surface analysis to estimate the corrosion pit size and fatigue crack initiation site. These studies often limited the corrosion-fatigue testing to samples in air or specialized solutions, because samples tested in NaCl solution typically have fracture surfaces covered in corrosion product. Recent technological advancements allow observation of the microstructure, corrosion and crack behavior of aluminum alloys in solution in three dimensions over time (4D). In situ synchrotron X-Ray microtomography was used to analyze the corrosion and cracking behavior of the alloy in four dimensions to elucidate crack initiation at corrosion pits

Corrosion evaluation and control of cooling systems of nuclear power plants

International Nuclear Information System (INIS)

Kim, U. C.; Sung, K. W.; Na, J. W.

2002-04-01

We supplemented a database for evaluation of problems in high temperature corrosion degradation at domestic NPPs, and investigated corrosion mitigation methodologies for modification of water chemistry guidelines and operating conditions for life extension as follows: 1) crevice chemistry evaluation by using CAP code, hide-out return tests in a Crevice Test Apparatus, analysis of water chemistry guideline revision history; 2) analysis on main steam generator tube damages, H 2 -dependent crack propagation rate tests of Alloy 600 CRDM material, SCC test of Ni-based alloy in mid-ranged pH by electrochemical polarization and of reduced sulfur influence by corrosion potential measurement, Pb-and CuO-SCC behavior tests, TiO 2 inhibitor penetration test, SCC evaluation, electrochemical observation; 3) loop tests on erosion-corrosion resistance of piping material with ICr-1/2Mo and 21/4 Cr-1Mo, evaluation of current pH-controlling agents based on thermodynamic analysis of amines; 4) SCC susceptibility and H 2 -embrittlement tests of turbine material(3.5NiCrMoV); 5) analyses of Zn-compound for radioactivity reduction and of hydrolysis equilibrium with adsorption test against resins, CERT tests on PWSCC susceptibility of Alloy 600, evaluation of operation mode-dependent radiation level by using CRUSIM code; 6) solubility calculation of radiolysis products of NH 3 , the pH-controlling agent of small-and medium-sized reactors, temperature estimation for obtaining lowest N 2 solubility and of NH 3 content required for optimum pH control, fatigue crack growth test of SG materials(ASTM Grade 2 Ti)

Corrosion-resistant multilayer structures with improved reflectivity

Science.gov (United States)

Soufli, Regina; Fernandez-Perea, Monica; Robinson, Jeff C.

2013-04-09

In one general embodiment, a thin film structure includes a substrate; a first corrosion barrier layer above the substrate; a reflective layer above the first corrosion barrier layer, wherein the reflective layer comprises at least one repeating set of sub-layers, wherein one of the sub-layers of each set of sub-layers being of a corrodible material; and a second corrosion barrier layer above the reflective layer. In another general embodiment, a system includes an optical element having a thin film structure as recited above; and an image capture or spectrometer device. In a further general embodiment, a laser according to one embodiment includes a light source and the thin film structure as recited above.

Monitoring corrosion rates and localised corrosion in low conductivity water

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel

2006-01-01

Monitoring of low corrosion rates and localised corrosion in a media with low conductivity is a challenge. In municipal district heating, quality control may be improved by implementing on-line corrosion monitoring if a suitable technique can be identified to measure both uniform and localised...... corrosion. Electrochemical techniques (LPR, EIS, crevice corrosion current) as well as direct measurement techniques (high-sensitive electrical resistance, weight loss) have been applied in operating plants. Changes in the corrosion processes are best monitored in non-aggressive, low conductivity media...

Waterside corrosion of zirconium alloys in nuclear power plants

International Nuclear Information System (INIS)

1998-01-01

Technically the study of corrosion of zirconium alloys in nuclear power reactors is a very active field and both experimental work and understanding of the mechanisms involved are going through rapid changes. As a result, the lifetime of any publication in this area is short. Because of this it has been decided to revise IAEA-TECDOC-684 - Corrosion of Zirconium Alloys in Nuclear Power Plants - published in 1993. This updated, revised and enlarged version includes major changes to incorporate some of the comments received about the first version. Since this review deals exclusively with the corrosion of zirconium and zirconium based alloys in water, and another separate publication is planned to deal with the fuel-side corrosion of zirconium based fuel cladding alloys, i.e. stress corrosion cracking, it was decided to change the original title to Waterside Corrosion of Zirconium Alloys in Nuclear Power Plants. The rapid changes in the field have again necessitated a cut-off date for incorporating new data. This edition incorporates data up to the end of 1995; including results presented at the 11 International Symposium on Zirconium in the Nuclear Industry held in Garmisch-Partenkirchen, Germany, in September 1995. The revised format of the review now includes: Introductory chapters on basic zirconium metallurgy and oxidation theory; A revised chapter discussing the present extent of our knowledge of the corrosion mechanism based on laboratory experiments; a separate and revised chapter discussing hydrogen uptake; a completely reorganized chapter summarizing the phenomenological observations of zirconium alloy corrosion in reactors; a new chapter on modelling in-reactor corrosion; a revised chapter devoted exclusively to the manner in which irradiation might influence the corrosion process; finally, a summary of our present understanding of the corrosion mechanisms operating in reactor

15 CFR 923.25 - Shoreline erosion/mitigation planning.

Science.gov (United States)

2010-01-01

... 15 Commerce and Foreign Trade 3 2010-01-01 2010-01-01 false Shoreline erosion/mitigation planning... erosion/mitigation planning. (a) The management program must include a planning process for assessing the... planning process may be within the broader context of coastal hazard mitigation planning. (b) The basic...

On-line corrosion monitoring in district heating systems

DEFF Research Database (Denmark)

Richter, Sonja; Thorarinsdottir, R.I.; Hilbert, Lisbeth Rischel

2004-01-01

), Electrochemical Noise (EN) and Zero Resistance Ammetry (ZRA). Electrochemical Resistance (ER) has also been used to measure corrosion. The method traditionally only measures corrosion off-line but with newly developed high-sensitive ER technique developed by MetriCorr in Denmark, on-line monitoring is possible...... complicates the chemistry of the environment. Hydrogen sulphide is present in geothermal systems and can be formed as a by-product of sulphate-reducing-bacteria (SRB). The application of electrochemical methods makes on-line monitoring possible. These methods include: Linear Polarization Resistance (LPR....... In order to assess both general corrosion and localized corrosion, it is necessary to apply more than one monitoring technique simultaneously, ZRA or EN for measuring localized corrosion and LPR or ER for measuring general corrosion rate. The advantage of monitoring localized corrosion is indisputable...

Tank wall thinning -- Process and programs

International Nuclear Information System (INIS)

Greer, S.D.; McBrine, W.J.

1994-01-01

In-service thinning of tank walls has occurred in the power industry and can pose a significant risk to plant safety and dependability. Appropriate respect for the energy stored in a high-pressure drain tank warrants a careful consideration of this possibility and appropriate action in order to assure the adequate safety margins against leakage or rupture. Although it has not proven to be a widespread problem, several cases of wall thinning and at least one recent tank rupture has highlighted this issue in recent years, particularly in nuclear power plants. However, the problem is not new or unique to the nuclear power industry. Severe wall thinning in deaerator tanks has been frequently identified at fossil-fueled power plants. There are many mechanisms which can contribute to tank wall thinning. Considerations for a specific tank are dictated by the system operating conditions, tank geometry, and construction material. Thinning mechanisms which have been identified include: Erosion/Corrosion Impingement Erosion Cavitation Erosion General Corrosion Galvanic Corrosion Microbial-induced Corrosion of course there are many other possible types of material degradation, many of which are characterized by pitting and cracking. This paper specifically addresses wall thinning induced by Erosion/Corrosion (also called Flow-Accelerated Corrosion) and Impingement Erosion of tanks in a power plant steam cycle. Many of the considerations presented are applicable to other types of vessels, such as moisture separators and heat exchangers

Future and benefits of corrosion research

International Nuclear Information System (INIS)

Staehle, Roger W.

2002-01-01

The subject of corrosion is a design science. The subject of stress analysis is a design science as is the subject of heat transfer. When the subject of corrosion is considered in the framework design a clear framework of the priorities and objectives becomes apparent. Further, corrosion becomes a more explicit and important subject in the overall design, manufacturing, and operation phases of equipment: in this framework, the funding and support of corrosion work is necessary to the designers and users of equipment. The subject of corrosion is usually less important in the early stages of operation of equipment: in these early stages, the subjects. Corrosion becomes important to the longer term reliability and safety of equipment. Corrosion is often a principal determiner of design life. Corrosion is often more important after the manufacturing warranty is expired: therefore the subject is often more important to the user than to the manufacturer. In order that the subject of corrosion is considered and incorporated in the design as well as in user specifications, there must be a language and means of easily understood communication between the design-operation community and the corrosion community. For example, the designers do not understand the language of 'pitting potential': rather, they understand design life and permissible stress. Thus, corrosion must be put into terms that can be understood and utilized by designers and operators. Two methodologies have been developed for communicating effectively between the corrosion and the design communities: these are the 'Corrosion Based Design Approach' and the 'Location for Analysis Matrix.' These provide simple check off lists to designers for asking questions and assuring that credible answers have been obtained on issues that affect reliable and economic performance. Both of these subject are discussed in this presentation. The future of corrosion research is its effective linkage with design and operation of

Summary of erosion-corrosion observations made in power stations on damp-steam circuits

International Nuclear Information System (INIS)

Lacaille, L.

1981-01-01

The development of the light-water system has profoundly modified the operating conditions of the turbines, in which expansion now takes place from the first saturated-steam stages. In addition to the traditional phenomena of mechanical erosion there are now problems of a chemical nature, linked to the temperatures of the liquid phase, which cause destruction in the HP stages of the turbines, the drier-feed heaters, and the linking piping. Systematic observations have been made in the PWR stations at Chooz, Doel, Tihange, Fessenheim, and Le Bugey, followed by trials of materials, improvements in the flow, chemical treatment of the secondary circuit, and reduction of the liquid phase in the steam emerging from the HP turbine [fr

Review of hot corrosion of thermal barrier coatings of gas turbine

Directory of Open Access Journals (Sweden)

LIU Yongbao

2017-03-01

Full Text Available The review was done in order to make clear the problem of the hot corrosion of the Thermal Barrier Coatings(TBCsduring gas turbine serving. This paper summarizes the factors resulting from the hot corrosion of TBCs during turbine service and classifies methods for enhancing the corrosive resistance of TBCs. A prospective methodology for improving corrosion resistance is also formulated. The main types of corrosion coating include phase reaction, oxidizing of the bond coating, salt-fog corrosion, CMAS corrosion and fuel impurity corrosion. So far, methods for improving the corrosion resistance of TBCs include developing new coating materials, anticorrosive treatment on the surface of TBCs, modifying the stacking configuration and improving the cleansing functions of the gas turbines. In the future, developing new materials with excellent performance will still be the main direction for boosting the improvement of the hot corrosion resistance of TBCs. Simultaneously, improving the tacking configuration and nanotechnology of TBC coatings are potential approaches for improving corrosion resistance. With the development of a Ceramic Matrix Composite (CMC, the focus of the hot corrosion of TBCs may turn to that of Environmental Barrier Coatings (EBCs.

Review of corrosion causes and corrosion control in a technical facility

International Nuclear Information System (INIS)

Charng, T.; Lansing, F.

1982-06-01

Causes of corrosion of metals and their alloys are reviewed. The corrosion mechanism is explained by electrochemical reaction theory. The causes and methods of controlling of both physiochemical corrosion and biological corrosion are presented. Factors which influence the rate of corrosion are also discussed

THE USE OF COATINGS FOR HOT CORROSION AND EROSION PROTECTION IN TURBINE HOT SECTION COMPONENTS

OpenAIRE

Hayrettin AHLATCI

1999-01-01

High pressure turbine components are subjected to a wide variety of thermal and mechanical loading during service. In addition, the components are exposed to a highly oxidizing atmosphere which may contain contaminants such as sulphates, chlorides and sulphuorous gases along with erosive media. So the variety of surface coatings and deposition processes available for the protection of blade and vane components in gas turbines are summarised in this study. Coating types range from simple diff...

A computer code PACTOLE to predict activation and transport of corrosion products in a PWR

International Nuclear Information System (INIS)

Beslu, P.; Frejaville, G.; Lalet, A.

1978-01-01

Theoretical studies on activation and transport of corrosion products in a PWR primary circuit have been concentrated, at CEA on the development of a computer code : PACTOLE. This code takes into account the major phenomena which govern corrosion products transport: 1. Ion solubility is obtained by usual thermodynamics laws in function of water chemistry: pH at operating temperature is calculated by the code. 2. Release rates of base metals, dissolution rates of deposits, precipitation rates of soluble products are derived from solubility variations. 3. Deposition of solid particles is treated by a model taking into account particle size, brownian and turbulent diffusion and inertial effect. Erosion of deposits is accounted for by a semi-empirical model. After a review of calculational models, an application of PACTOLE is presented in view of analyzing the distribution of in core. (author)

Predicting of soil erosion with regarding to rainfall erosivity and soil erodibility

Science.gov (United States)

Suif, Zuliziana; Razak, Mohd Amirun Anis Ab; Ahmad, Nordila

2018-02-01

The soil along the hill and slope are wearing away due to erosion and it can take place due to occurrence of weak and heavy rainfall. The aim of this study is to predict the soil erosion degree in Universiti Pertahanan Nasional Malaysia (UPNM) area focused on two major factor which is soil erodibility and rainfall erosivity. Soil erodibility is the possibilities of soil to detach and carried away during rainfall and runoff. The "ROM" scale was used in this study to determine the degree of soil erodibility, namely low, moderate, high, and very high. As for rainfall erosivity, the erosive power caused by rainfall that cause soil loss. A daily rainfall data collected from January to April was analyzed by using ROSE index classification to identify the potential risk of soil erosion. The result shows that the soil erodibilty are moderate at MTD`s hill, high at behind of block Lestari and Landslide MTD hill, and critical at behind the mess cadet. While, the highest rainfall erosivity was recorded in March and April. Overall, this study would benefit the organization greatly in saving cost in landslide protection as relevant authorities can take early measures repairing the most affected area of soil erosion.

Long Term Corrosion/Degradation Test Six Year Results

Energy Technology Data Exchange (ETDEWEB)

M. K. Adler Flitton; C. W. Bishop; M. E. Delwiche; T. S. Yoder

2004-09-01

The Subsurface Disposal Area (SDA) of the Radioactive Waste Management Complex (RWMC) located at the Idaho National Engineering and Environmental Laboratory (INEEL) contains neutron-activated metals from non-fuel, nuclear reactor core components. The Long-Term Corrosion/Degradation (LTCD) Test is designed to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements to the environment. The test is using two proven, industry-standard methods—direct corrosion testing using metal coupons, and monitored corrosion testing using electrical/resistance probes—to determine corrosion rates for various metal alloys generally representing the metals of interest buried at the SDA, including Type 304L stainless steel, Type 316L stainless steel, Inconel 718, Beryllium S200F, Aluminum 6061, Zircaloy-4, low-carbon steel, and Ferralium 255. In the direct testing, metal coupons are retrieved for corrosion evaluation after having been buried in SDA backfill soil and exposed to natural SDA environmental conditions for times ranging from one year to as many as 32 years, depending on research needs and funding availability. In the monitored testing, electrical/resistance probes buried in SDA backfill soil will provide corrosion data for the duration of the test or until the probes fail. This report provides an update describing the current status of the test and documents results to date. Data from the one-year and three-year results are also included, for comparison and evaluation of trends. In the six-year results, most metals being tested showed extremely low measurable rates of general corrosion. For Type 304L stainless steel, Type 316L stainless steel, Inconel 718, and Ferralium 255, corrosion rates fell in the range of “no reportable” to 0.0002 mils per year (MPY). Corrosion rates for Zircaloy-4 ranged from no measurable corrosion to 0.0001 MPY. These rates are two orders of magnitude lower than those specified in

Mesh erosion after abdominal sacrocolpopexy.

Science.gov (United States)

Kohli, N; Walsh, P M; Roat, T W; Karram, M M

1998-12-01

To report our experience with erosion of permanent suture or mesh material after abdominal sacrocolpopexy. A retrospective chart review was performed to identify patients who underwent sacrocolpopexy by the same surgeon over 8 years. Demographic data, operative notes, hospital records, and office charts were reviewed after sacrocolpopexy. Patients with erosion of either suture or mesh were treated initially with conservative therapy followed by surgical intervention as required. Fifty-seven patients underwent sacrocolpopexy using synthetic mesh during the study period. The mean (range) postoperative follow-up was 19.9 (1.3-50) months. Seven patients (12%) had erosions after abdominal sacrocolpopexy with two suture erosions and five mesh erosions. Patients with suture erosion were asymptomatic compared with patients with mesh erosion, who presented with vaginal bleeding or discharge. The mean (+/-standard deviation) time to erosion was 14.0+/-7.7 (range 4-24) months. Both patients with suture erosion were treated conservatively with estrogen cream. All five patients with mesh erosion required transvaginal removal of the mesh. Mesh erosion can follow abdominal sacrocolpopexy over a long time, and usually presents as vaginal bleeding or discharge. Although patients with suture erosion can be managed successfully with conservative treatment, patients with mesh erosion require surgical intervention. Transvaginal removal of the mesh with vaginal advancement appears to be an effective treatment in patients failing conservative management.

Astrakhan-Mangyshlak water main (pipeline): corrosion state of the inner surface, and methods for its corrosion protection. Part III. The effects of KW2353 inhibitor. Part IV. Microbiological corrosion

International Nuclear Information System (INIS)

Reformatskaya, I.I.; Ashcheulova, I.I.; Barinova, M.A.; Kostin, D.V.; Prutchenko, S.G.; Ivleva, G.A.; Taubaldiev, T.S.; Murinov, K.S.; Tastanov, K.Kh.

2003-01-01

The effect of the KW2353 corrosion inhibitor, applied on the Astrakhan-Mangyshlak water main (pipeline) since 1997, on the corrosion processes, occurring on the 17G1S steel surface, is considered. The properties of the surface sediments are also considered. The role of the microbiological processes in the corrosion behavior of the water main (pipeline) inner surface is studied. It is shown, that application of the polyphosphate-type inhibitors, including the KW2353 one, for the anticorrosive protection of the inner surface of the extended water main (pipelines) is inadmissible: at the temperature of ∼20 deg C this corrosion inhibitor facilitates the development of the local corrosion processes on the water main (pipeline) inner surface. At the temperature of ∼8 deg C the above inhibitor discontinues to effect the corrosive stability of the 17G1S steel. The optimal way of the anticorrosive protection of the steel equipment, contacting with the water media, is the increase in the oxygen content therein [ru

Susceptibility of bovine dental enamel with initial erosion lesion to new erosive challenges.

Science.gov (United States)

Oliveira, Gabriela Cristina de; Tereza, Guida Paola Genovez; Boteon, Ana Paula; Ferrairo, Brunna Mota; Gonçalves, Priscilla Santana Pinto; Silva, Thiago Cruvinel da; Honório, Heitor Marques; Rios, Daniela

2017-01-01

This in vitro study evaluated the impact of initial erosion on the susceptibility of enamel to further erosive challenge. Thirty bovine enamel blocks were selected by surface hardness and randomized into two groups (n = 15): GC- group composed by enamel blocks without erosion lesion and GT- group composed by enamel blocks with initial erosion lesion. The baseline profile of each block was determined using the profilometer. The initial erosion was produced by immersing the blocks into HCl 0.01 M, pH 2.3 for 30 seconds, under stirring. The erosive cycling consisted of blocks immersion in hydrochloric acid (0.01 M, pH 2.3) for 2 minutes, followed by immersion in artificial saliva for 120 minutes. This procedure was repeated 4 times a day for 5 days, and the blocks were kept in artificial saliva overnight. After erosive cycling, final profile measurement was performed. Profilometry measured the enamel loss by the superposition of initial and final profiles. Data were analyzed by t-test (perosion on bovine dental enamel does not enhance its susceptibility to new erosive challenges.

Self-induced vomiting and dental erosion--a clinical study.

Science.gov (United States)

Uhlen, Marte-Mari; Tveit, Anne Bjørg; Stenhagen, Kjersti Refsholt; Mulic, Aida

2014-07-29

In individuals suffering from eating disorders (ED) characterized by vomiting (e.g. bulimia nervosa), the gastric juice regularly reaches the oral cavity, causing a possible risk of dental erosion. This study aimed to assess the occurrence, distribution and severity of dental erosions in a group of Norwegian patients experiencing self-induced vomiting (SIV). The individuals included in the study were all undergoing treatment at clinics for eating disorders and were referred to a university dental clinic for examinations. One calibrated clinician registered erosions using the Visual Erosion Dental Examination (VEDE) system. Of 72 referred patients, 66 (63 females and three males, mean age 27.7 years) were or had been experiencing SIV (mean duration 10.6 years; range: 3 - 32 years), and were therefore included in the study. Dental erosions were found in 46 individuals (69.7%), 19 had enamel lesions only, while 27 had both enamel and dentine lesions. Ten or more teeth were affected in 26.1% of those with erosions, and 9% had ≥10 teeth with dentine lesions. Of the erosions, 41.6% were found on palatal/lingual surfaces, 36.6% on occlusal surfaces and 21.8% on buccal surfaces. Dentine lesions were most often found on lower first molars, while upper central incisors showed enamel lesions most frequently. The majority of the erosive lesions (48.6%) were found in those with the longest illness period, and 71.7% of the lesions extending into dentine were also found in this group. However, despite suffering from SIV for up to 32 years, 30.3% of the individuals showed no lesions. Dental erosion commonly affects individuals with ED experiencing SIV, and is more often found on the palatal/lingual surfaces than on the buccal in these individuals, confirming a common clinical assumption.

EUROCORR 2007 - The European corrosion congress - Progress by corrosion control. Book of Abstracts

International Nuclear Information System (INIS)

2007-01-01

This book of abstracts contains lectures, workshops and posters which were held on the European Corrosion Congress 2007 in Freiburg (Germany). The main topics of the sessions and posters are: 1. Corrosion and scale inhibition; 2. Corrosion by hot gases and combustion products; 3. Nuclear corrosion; 4. Environment sensitive fracture; 5. Surface Science; 6. Physico-chemical methods of corrosion testing; 7. Marine corrosion; 8. Microbial corrosion; 9. Corrosion of steel in concrete; 10. Corrosion in oil and gas production; 11. Coatings; 12. Corrosion in the refinery industry; 13. Cathodic protection; 14. Automotive Corrosion; 15. Corrosion of polymer materials. The main topics of the workshops are: 1. High temperature corrosion in the chemical, refinery and petrochemical industries; 2. Bio-Tribocorrosion; 3. Stress corrosion cracking in nuclear power plants; 4. Corrosion monitoring in nuclear systems; 5. Cathodic protection for marine and offshore environments; 6. Self-healing properties of new surface treatments; 7. Bio-Tribocorrosion - Cost 533/Eureka-ENIWEP-Meeting; 8. Drinking water systems; 9. Heat exchangers for seawater cooling

Susceptibility of bovine dental enamel with initial erosion lesion to new erosive challenges.

Directory of Open Access Journals (Sweden)

Gabriela Cristina de Oliveira

Full Text Available This in vitro study evaluated the impact of initial erosion on the susceptibility of enamel to further erosive challenge. Thirty bovine enamel blocks were selected by surface hardness and randomized into two groups (n = 15: GC- group composed by enamel blocks without erosion lesion and GT- group composed by enamel blocks with initial erosion lesion. The baseline profile of each block was determined using the profilometer. The initial erosion was produced by immersing the blocks into HCl 0.01 M, pH 2.3 for 30 seconds, under stirring. The erosive cycling consisted of blocks immersion in hydrochloric acid (0.01 M, pH 2.3 for 2 minutes, followed by immersion in artificial saliva for 120 minutes. This procedure was repeated 4 times a day for 5 days, and the blocks were kept in artificial saliva overnight. After erosive cycling, final profile measurement was performed. Profilometry measured the enamel loss by the superposition of initial and final profiles. Data were analyzed by t-test (p<0.05. The result showed no statistically significant difference between groups (GS = 14.60±2.86 and GE = .14.69±2.21 μm. The presence of initial erosion on bovine dental enamel does not enhance its susceptibility to new erosive challenges.

Experimental application of design principles in corrosion research

International Nuclear Information System (INIS)

Smyrl, W.H.; Pohlman, S.L.

1977-01-01

Experimental design criteria for corrosion investigations are based on established principles for systems that have uniform, or nearly uniform, corrosive attack. Scale-up or scale-down may be accomplished by proper use of dimensionless groups that measure the relative importance of interfacial kinetics, solution conductivity, and mass transfer. These principles have been applied to different fields of corrosion which include materials selection testing and protection; and to a specific corrosion problem involving attack of a substrate through holes in a protective overplate

Recent Natural Corrosion Inhibitors for Mild Steel: An Overview

Directory of Open Access Journals (Sweden)

Marko Chigondo

2016-01-01

Full Text Available Traditionally, reduction of corrosion has been managed by various methods including cathodic protection, process control, reduction of the metal impurity content, and application of surface treatment techniques, as well as incorporation of suitable alloys. However, the use of corrosion inhibitors has proven to be the easiest and cheapest method for corrosion protection and prevention in acidic media. These inhibitors slow down the corrosion rate and thus prevent monetary losses due to metallic corrosion on industrial vessels, equipment, or surfaces. Inorganic and organic inhibitors are toxic and costly and thus recent focus has been turned to develop environmentally benign methods for corrosion retardation. Many researchers have recently focused on corrosion prevention methods using green inhibitors for mild steel in acidic solutions to mimic industrial processes. This paper provides an overview of types of corrosion, corrosion process, and mainly recent work done on the application of natural plant extracts as corrosion inhibitors for mild steel.

Comprehensive study of the abrasive wear and slurry erosion behavior of an expanded system of high chromium cast iron and microstructural modification for enhanced wear resistance

Science.gov (United States)

Chung, Reinaldo Javier

High chromium cast irons (HCCIs) have been demonstrated to be an effective material for a wide range of applications in aggressive environments, where resistances to abrasion, erosion and erosion-corrosion are required. For instance, machinery and facilities used in mining and extraction in Alberta's oil sands suffer from erosion and erosion-corrosion caused by silica-containing slurries, which create challenges for the reliability and maintenance of slurry pumping systems as well as other processing and handling equipment. Considerable efforts have been made to determine and understand the relationship between microstructural features of the HCCIs and their wear performance, in order to guide the material selection and development for specific service conditions with optimal performance. The focus was previously put on a narrow group of compositions dictated by ASTM A532. However, with recent advances in casting technology, the HCCI compositional range can be significantly expanded, which potentially brings new alloys that can be superior to those which are currently employed. This work consists of three main aspects of study. The first one is the investigation of an expanded system of white irons with their composition ranging from 1 to 6 wt.% C and 5 to 45 wt.% Cr, covering 53 alloys. This work has generated wear and corrosion maps and established correlation between the performance and microstructural features for the alloys. The work was conducted in collaboration with the Materials Development Center of Weir Minerals in Australia, and the results have been collected in a database that is used by the company to guide materials selection for slurry pump components in Alberta oil sands and in other mining operations throughout the world. The second part consists of three case studies on effects of high chromium and high carbon, respectively, on the performance of the HCCIs. The third aspect is the development of an approach to enhance the wear resistance of

Corrosion and stress corrosion cracking in supercritical water

Science.gov (United States)

Was, G. S.; Ampornrat, P.; Gupta, G.; Teysseyre, S.; West, E. A.; Allen, T. R.; Sridharan, K.; Tan, L.; Chen, Y.; Ren, X.; Pister, C.

2007-09-01

Supercritical water (SCW) has attracted increasing attention since SCW boiler power plants were implemented to increase the efficiency of fossil-based power plants. The SCW reactor (SCWR) design has been selected as one of the Generation IV reactor concepts because of its higher thermal efficiency and plant simplification as compared to current light water reactors (LWRs). Reactor operating conditions call for a core coolant temperature between 280 °C and 620 °C at a pressure of 25 MPa and maximum expected neutron damage levels to any replaceable or permanent core component of 15 dpa (thermal reactor design) and 100 dpa (fast reactor design). Irradiation-induced changes in microstructure (swelling, radiation-induced segregation (RIS), hardening, phase stability) and mechanical properties (strength, thermal and irradiation-induced creep, fatigue) are also major concerns. Throughout the core, corrosion, stress corrosion cracking, and the effect of irradiation on these degradation modes are critical issues. This paper reviews the current understanding of the response of candidate materials for SCWR systems, focusing on the corrosion and stress corrosion cracking response, and highlights the design trade-offs associated with certain alloy systems. Ferritic-martensitic steels generally have the best resistance to stress corrosion cracking, but suffer from the worst oxidation. Austenitic stainless steels and Ni-base alloys have better oxidation resistance but are more susceptible to stress corrosion cracking. The promise of grain boundary engineering and surface modification in addressing corrosion and stress corrosion cracking performance is discussed.

Recognition and Analysis of Corrosion Failure Mechanisms

OpenAIRE

Steven Suess

2006-01-01

Corrosion has a vast impact on the global and domestic economy, and currently incurs losses of nearly $300 billion annually to the U.S. economy alone. Because of the huge impact of corrosion, it is imperative to have a systematic approach to recognizing and mitigating corrosion problems as soon as possible after they become apparent. A proper failure analysis includes collection of pertinent background data and service history, followed by visual inspection, photographic documentation, materi...

Exfoliation Corrosion and Pitting Corrosion and Their Role in Fatigue Predictive Modeling: State-of-the-Art Review

Directory of Open Access Journals (Sweden)

David W. Hoeppner

2012-01-01

Full Text Available Intergranular attack (IG and exfoliation corrosion (EC have a detrimental impact on the structural integrity of aircraft structures of all types. Understanding the mechanisms and methods for dealing with these processes and with corrosion in general has been and is critical to the safety of critical components of aircraft. Discussion of cases where IG attack and exfoliation caused issues in structural integrity in aircraft in operational fleets is presented herein along with a much more detailed presentation of the issues involved in dealing with corrosion of aircraft. Issues of corrosion and fatigue related to the structural integrity of aging aircraft are introduced herein. Mechanisms of pitting nucleation are discussed which include adsorption-induced, ion migration-penetration, and chemicomechanical film breakdown theories. In addition, pitting corrosion (PC fatigue models are presented as well as a critical assessment of their application to aircraft structures and materials. Finally environmental effects on short crack behavior of materials are discussed, and a compilation of definitions related to corrosion and fatigue are presented.

Anthropogenic Increase Of Soil Erosion In The Gangetic Plain Revealed By Geochemical Budget Of Erosion

Science.gov (United States)

Galy, V.; France-Lanord, C.; Galy, A.; Gaillardet, J.

2007-12-01

Tectonic and climatic factors are the key natural variables controlling the erosion through complex interactions. Nonetheless, over the last few hundred years, human activity also exerts a dominant control in response to extensive land use. The geochemical budget of erosion allows the balance between the different erosion processes to be quantified. The chemical composition of river sediment results from the chemical composition of the source rock modified by (1) weathering reactions occurring during erosion and (2) physical segregation during transport. If erosion is at steady state, the difference between the chemical composition of source rocks and that of river sediments must therefore be counterbalanced by the dissolved flux. However, climatic variations or anthropic impact can induce changes in the erosion distribution in a given basin resulting in non steady state erosion. Using a mass balance approach, the comparison of detailed geochemical data on river sediments with the current flux of dissolved elements allows the steady state hypothesis to be tested. In this study, we present a geochemical budget of weathering for the Ganga basin, one of the most densely populated basin in the world, based on detailed sampling of Himalayan rivers and of the Ganga in the delta. Sampling includes depth profile in the river, to assess the variability generated by transport processes. Himalayan river sediments are described by the dilution of an aluminous component (micas + clays + feldspars) by quartz. Ganga sediments on the other hand correspond to the mixing of bedload, similar to coarse Himalayan sediments, with an aluminous component highly depleted in alkaline elements. Compared with the dissolved flux, the depletion of alkaline elements in Ganga sediments shows that the alkaline weathering budget is imbalanced. This imbalance results from an overabundance of fine soil material in the Ganga sediment relative to other less weathered material directly derived from

Experiences of corrosion and corrosion protection in seawater systems in the Nordic countries

International Nuclear Information System (INIS)

Henrikson, S.

1985-01-01

A summary is given of the experience of the corrosion resistance of pumps, heat exchangers, valves and pipings in different seawater cooling systems in Scandinavia, including power reactor cooling systems in Finland and Sweden. For pumps and heat exchangers the experience has been so extensive that a clear picture of today's standing can be given. Owing to scanty data concerning valves and pipes, the survey of the corrosion in these components is less well supported. Vertically extended centrifugal pumps are the pumps in general use in power plant cooling systems. To counteract corrosion on pump riser and pump casing having an organic surface coating, and on stainless steel shafts and impellers, these components should be provided with internal and external cathodic protection. For tube and plate type heat exchangers, titanium has proved to be the best material choice. Rubber-enclosed carbon steel pipings, or pipings having a thick coating of epoxy plastic, have shown very strong corrosion resistance in power plant seawater cooling systems. Valves in seawater systems have primarily been affected by corrosion due to poorly executed or damaged organic coating on cast iron. Different seawater-resistant bronzes (red bronze, tin bronze and aluminium bronze) are therefore preferable as valve materials

Investigation of Iron Aluminide Weld Overlays

Energy Technology Data Exchange (ETDEWEB)

Banovic, S.W.; DuPont, J.B.; Levin, B.F.; Marder, A.R.

1999-08-02

Conventional fossil fired boilers have been retrofitted with low NO(sub)x burners in order for the power plants to comply with new clean air regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion typically has been enhanced resulting in premature tube failure. To protect the existing panels from accelerated attack, weld overlay coatings are typically being applied. By depositing an alloy that offers better corrosion resistance than the underlying tube material, the wastage rates can be reduced. While Ni-based and stainless steel compositions are presently providing protection, they are expensive and susceptible to failure via corrosion-fatigue due to microsegregation upon solidification. Another material system presently under consideration for use as a coating in the oxidation/sulfidation environments is iron-aluminum. These alloys are relatively inexpensive, exhibit little microsegregation, and show excellent corrosion resistance. However, their use is limited due to weldability issues and their lack of corrosion characterization in simulated low NO(sub)x gas compositions. Therefore a program was initiated in 1996 to evaluate the use of iron-aluminum weld overlay coatings for erosion/corrosion protection of boiler tubes in fossil fired boilers with low NO(sub)x burners. Investigated properties included weldability, corrosion behavior, erosion resistance, and erosion-corrosion performance.

Corrosion/94 conference papers

International Nuclear Information System (INIS)

Anon.

1994-01-01

The approximately 500 papers from this conference are divided into the following sections: Rail transit systems--stray current corrosion problems and control; Total quality in the coatings industry; Deterioration mechanisms of alloys at high temperatures--prevention and remediation; Research needs and new developments in oxygen scavengers; Computers in corrosion control--knowledge based system; Corrosion and corrosivity sensors; Corrosion and corrosion control of steel reinforced concrete structures; Microbiologically influenced corrosion; Practical applications in mitigating CO 2 corrosion; Mineral scale deposit control in oilfield-related operations; Corrosion of materials in nuclear systems; Testing nonmetallics for life prediction; Refinery industry corrosion; Underground corrosion control; Mechanisms and applications of deposit and scale control additives; Corrosion in power transmission and distribution systems; Corrosion inhibitor testing and field application in oil and gas systems; Decontamination technology; Ozone in cooling water applications, testing, and mechanisms; Corrosion of water and sewage treatment, collection, and distribution systems; Environmental cracking of materials; Metallurgy of oil and gas field equipment; Corrosion measurement technology; Duplex stainless steels in the chemical process industries; Corrosion in the pulp and paper industry; Advances in cooling water treatment; Marine corrosion; Performance of materials in environments applicable to fossil energy systems; Environmental degradation of and methods of protection for military and aerospace materials; Rail equipment corrosion; Cathodic protection in natural waters; Characterization of air pollution control system environments; and Deposit-related problems in industrial boilers. Papers have been processed separately for inclusion on the data base

Protection from erosion following wildfire

Science.gov (United States)

Peter R. Robichaud; William J. Elliot

2006-01-01

Erosion in the first year after a wildfire can be up to three orders of magnitude greater than the erosion from undisturbed forests. To mitigate potential postfire erosion, various erosion control treatments are applied on highly erodible areas with downstream resources in need of protection. Because postfire erosion rates generally decline by an order of magnitude for...

A Course in Electrochemical and Corrosion Engineering.

Science.gov (United States)

Van Zee, John

1985-01-01

Describes a course designed to show similarities between electrochemistry and corrosion engineering and to show graduate students that electrochemical and corrosion engineering can be accomplished by extending their knowledge of chemical engineering models. Includes course outline, textbooks selected, and teaching methods used. (JN)

Corrosion and deposit evaluation in industrial plants by non destructive testing method

International Nuclear Information System (INIS)

Azali Muhammad; Abd Razak Hamzah; Abd Aziz Mohamed; Mohd Pauzi Ismail; S Saad; S Sayuti; S Ahmad

2000-01-01

In petrochemical plants, the detection of corrosion and evaluation of deposit in insulated pipes using a radiography method are very challenging tasks. This main degradation problem experienced by pipelines is due to water condensation. It will cause deposit and scale inside the pipe, as well as between the insulation and pipe for the cold temperature pipes. On the other hand, for the hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the case of corrosion study one of the most important parameters in a piping or pipeline to be monitored and measured is that the wall thickness. In general, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is done by using an ultrasonic method. The most common technique for corrosion is that based on the A-Scan, using either a normal flow detector or some form of dedicated equipment. However, with recent development of ultrasonic technology, more advance method, namely B-Scan and C-scan techniques are also available. The most notable disadvantage of using this current method is that the insulation covered the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason other alternative NDT method, namely radiographic testing method has been studied. The testing technique used in this studied are tangential technique and double wall radiographic technique which involve studying the changing in density of radiographic film. The result found using tangential technique is consistent with real thickness of the pipe. However for the later technique the result is only achieved with a reasonable accuracy when the changing in wall thickness is very small. The result of the studies is discussed in this paper

Propagation of steel corrosion in concrete: Experimental and numerical investigations

DEFF Research Database (Denmark)

Michel, Alexander; Otieno, M.; Stang, Henrik

2016-01-01

This paper focuses on experimental and numerical investigations of the propagation phase of reinforcement corrosion to determine anodic and cathodic Tafel constants and exchange current densities, from corrosion current density and corrosion potential measurements. The experimental program includ...

Standard guide for corrosion-related failure analysis

CERN Document Server

American Society for Testing and Materials. Philadelphia

2000-01-01

1.1 This guide covers key issues to be considered when examining metallic failures when corrosion is suspected as either a major or minor causative factor. 1.2 Corrosion-related failures could include one or more of the following: change in surface appearance (for example, tarnish, rust, color change), pin hole leak, catastrophic structural failure (for example, collapse, explosive rupture, implosive rupture, cracking), weld failure, loss of electrical continuity, and loss of functionality (for example, seizure, galling, spalling, swelling). 1.3 Issues covered include overall failure site conditions, operating conditions at the time of failure, history of equipment and its operation, corrosion product sampling, environmental sampling, metallurgical and electrochemical factors, morphology (mode) or failure, and by considering the preceding, deducing the cause(s) of corrosion failure. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibili...

Drywell corrosion stopped at Oyster Creek

International Nuclear Information System (INIS)

Lipford, B.L.; Flynn, J.C.

1993-01-01

This article describes the detection of corrosion on the drywell containment vessel of Oyster Creek Nuclear Plant and the application of a protective coating to repair the drywell. The topics of the article include drywell design features, identification of the problem, initial action, drywell corrosion, failure of cathodic protection, long-term repair, and repair results

Erosivity, surface runoff, and soil erosion estimation using GIS-coupled runoff-erosion model in the Mamuaba catchment, Brazil.

Science.gov (United States)

Marques da Silva, Richarde; Guimarães Santos, Celso Augusto; Carneiro de Lima Silva, Valeriano; Pereira e Silva, Leonardo

2013-11-01

This study evaluates erosivity, surface runoff generation, and soil erosion rates for Mamuaba catchment, sub-catchment of Gramame River basin (Brazil) by using the ArcView Soil and Water Assessment Tool (AvSWAT) model. Calibration and validation of the model was performed on monthly basis, and it could simulate surface runoff and soil erosion to a good level of accuracy. Daily rainfall data between 1969 and 1989 from six rain gauges were used, and the monthly rainfall erosivity of each station was computed for all the studied years. In order to evaluate the calibration and validation of the model, monthly runoff data between January 1978 and April 1982 from one runoff gauge were used as well. The estimated soil loss rates were also realistic when compared to what can be observed in the field and to results from previous studies around of catchment. The long-term average soil loss was estimated at 9.4 t ha(-1) year(-1); most of the area of the catchment (60%) was predicted to suffer from a low- to moderate-erosion risk (soil erosion was estimated to exceed > 12 t ha(-1) year(-1). Expectedly, estimated soil loss was significantly correlated with measured rainfall and simulated surface runoff. Based on the estimated soil loss rates, the catchment was divided into four priority categories (low, moderate, high and very high) for conservation intervention. The study demonstrates that the AvSWAT model provides a useful tool for soil erosion assessment from catchments and facilitates the planning for a sustainable land management in northeastern Brazil.

Corrosion technology. V. 1

International Nuclear Information System (INIS)

Khan, I.H.

1989-01-01

This book has been produced for dissemination of information on corrosion technology, corrosion hazards and its control. Chapter one of this book presents an overall view of the subject and chapter 2-5 deals with electrochemical basics, types of corrosion, pourbaix diagrams and form of corrosion. The author explains polarization/kinetics of corrosion, passivity, aqueous corrosion and corrosion testing and monitoring in 6-11 chapters. The author hopes it will provide incentive to all those interested in the corrosion technology. (A.B.)

Seasonal variation and climate change impact in Rainfall Erosivity across Europe

Science.gov (United States)

Panagos, Panos; Borrelli, Pasquale; Meusburger, Katrin; Alewell, Christine; Ballabio, Cristiano

2017-04-01

Rainfall erosivity quantifies the climatic effect on water erosion and is of high importance for soil scientists, land use planners, agronomists, hydrologists and environmental scientists in general. The rainfall erosivity combines the influence of rainfall duration, magnitude, frequency and intensity. Rainfall erosivity is calculated from a series of single storm events by multiplying the total storm kinetic energy with the measured maximum 30-minute rainfall intensity. This estimation requests high temporal resolution (e.g. 30 minutes) rainfall data for sufficiently long time periods (i.e. 20 years). The European Commission's Joint Research Centr(JRC) in collaboration with national/regional meteorological services and Environmental Institutions made an extensive data collection of high resolution rainfall data in the 28 Member States of the European Union plus Switzerland to estimate rainfall erosivity in Europe. This resulted in the Rainfall Erosivity Database on the European Scale (REDES) which included 1,675 stations. The interpolation of those point erosivity values with a Gaussian Process Regression (GPR) model has resulted in the first Rainfall Erosivity map of Europe (Science of the Total Environment, 511: 801-815). In 2016, REDES extended with a monthly component, which allowed developing monthly and seasonal erosivity maps and assessing rainfall erosivity both spatially and temporally for European Union and Switzerland. The monthly erosivity maps have been used to develop composite indicators that map both intra-annual variability and concentration of erosive events (Science of the Total Environment, 579: 1298-1315). Consequently, spatio-temporal mapping of rainfall erosivity permits to identify the months and the areas with highest risk of soil loss where conservation measures should be applied in different seasons of the year. Finally, the identification of the most erosive month allows recommending certain agricultural management practices (crop

Environmentally Friendly Coating Technology for Autonomous Corrosion Control

Science.gov (United States)

Calle, Luz M.; Li, Wenyan; Buhrow, Jerry W.; Johnsey, Marissa N.; Jolley, Scott T.; Pearman, Benjamin P.; Zhang, Xuejun; Fitzpatrick, Lilliana; Gillis, Mathew; Blanton, Michael;

Corrosion and deposit evaluation in large diameter pipes using radiography

International Nuclear Information System (INIS)

Boateng, A.

2012-01-01

The reliability and safety of industrial equipment in the factories and processing industries are substantially influenced by degradation processes such as corrosion, erosion, deposits and blocking of pipes. These might lead to low production, unpredictable and costly shutdowns due to repair and replacement and sometimes combined environmental pollution and risk of personnel injuries. Only periodic inspection for the integrity of pipes and equipment can reduce the risk in connection with other maintenance activities. The research explored two methods of radiographic inspection techniques, the double wall technique and the tangential radiographic technique using Ir-192 for evaluating deposits and corrosion attacks across the inner and outer walls of steel pipes with diameter greater than 150 mm with or without insulation. The application of both techniques was conducted depending on pipe diameter, wall thickness, radiation source (Ir-92) and film combination. The iridium source was positioned perpendicular with respect to the pipe axis projecting the double wall of the pipe on the plated radiographic film. With the tangential radiographic technique, the source was placed tangential to the pipe wall and because of its large diameter, the source was collimated to prevent backscatter and also to focus the beam at the target area of interest. All measurements were performed on special designed test pieces to simulate corrosion attack and deposits on industrial pipes. Pitting corrosion measurements based on Tangential Radiographic Technique were more sophisticated, and therefore magnification factor and correction were used to establish the estimated pit depth on the film. The insulating material used to conserve the thermodynamic properties of the transported media had relatively negligible attenuation coefficient compared to the concrete deposit. The two explored techniques were successful in evaluating corrosion attack and deposit on the walls of the pipe and the risk

Metallurgical aspects of corrosion resistance of aluminium alloys

Energy Technology Data Exchange (ETDEWEB)

Reboul, M.C. [Pechiney Voreppe Research Centre France (France); CNRS-INP Grenoble, SIMAP-INP Grenoble, Universite France, Saint Martin d' Heres Cedex (France); Baroux, B. [SIMAP-INP, Grenoble University, 1130 rue de la piscine, Saint Martin d' Heres Cedex (France)

2011-03-15

Aluminium is the second most often used metal after steel. In this paper, the most current uses of aluminium alloys are first summarised. Then, their different corrosion modes, i.e. pitting, crevice, filiform, galvanic and structural corrosion (including inter-granular, exfoliation and stress corrosion cracking) are reviewed, with particular attention paid to metallurgical factors controlling the corrosion process. For each mode, some instances of possible in-service failure are given, followed by the discussion of the involved mechanisms and the presentation of appropriate solutions to prevent corrosion. Last, passivity and polarisation behaviour are discussed with reference to stainless steels. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

A history of wind erosion prediction models in the United States Department of Agriculture prior to the Wind Erosion Prediction System

Science.gov (United States)

Tatarko, John; Sporcic, Michael A.; Skidmore, Edward L.

2013-09-01

The Great Plains experienced an influx of settlers in the late 1850s-1900. Periodic drought was hard on both settlers and the soil and caused severe wind erosion. The period known as the Dirty Thirties, 1931-1939, produced many severe windstorms, and the resulting dusty sky over Washington, DC helped Hugh Hammond Bennett gain political support for the Soil Conservation Act of 1937 that started the USDA Soil Conservation Service (SCS). Austin W. Zingg and William S. Chepil began wind erosion studies at a USDA laboratory at Kansas State University in 1947. Neil P. Woodruff and Francis H. Siddoway published the first widely used model for wind erosion in 1965, called the Wind Erosion Equation (WEQ). The WEQ was solved using a series of charts and lookup tables. Subsequent improvements to WEQ included monthly magnitudes of the total wind, a computer version of WEQ programmed in FORTRAN, small-grain equivalents for range grasses, tillage systems, effects of residue management, crop row direction, cloddiness, monthly climate factors, and the weather. The SCS and the Natural Resources Conservation Service (NRCS) produced several computer versions of WEQ with the goal of standardizing and simplifying it for field personnel including a standalone version of WEQ was developed in the late 1990s using Microsoft Excel. Although WEQ was a great advancement to the science of prediction and control of wind erosion on cropland, it had many limitations that prevented its use on many lands throughout the United States and the world. In response to these limitations, the USDA developed a process-based model know as the Wind Erosion Prediction System (WEPS). The USDA Agricultural Research Service has taken the lead in developing science and technology for wind erosion prediction.

Mapping erosion from space

NARCIS (Netherlands)

Vrieling, A.

2007-01-01

Soil erosion by water is the most important land degradation problem worldwide. Spatial information on erosion is required for defining effective soil and water conservation strategies. Satellite remote sensing can provide relevant input to regional erosion assessment. This thesis comprises a review

Corrosion of carbon steel under waste disposal conditions

International Nuclear Information System (INIS)

Marsh, G.

1990-01-01

The corrosion of carbon steel has been studied in the United Kingdom under granitic groundwater conditions, with pH between 5 and 10 and possibly substantial amounts of Cl - , SO 4 2- and HCO 3 - /CO 3 2- . Corrosion modes considered include uniform corrosion under both aerobic and anaerobic conditions; passive corrosion; localized attack in the form of pitting or crevice corrosion; and environmentally assisted cracking - hydrogen embrittlement or stress corrosion cracking. Studies of these processes are being carried out in order to predict the metal thicknesses required to give container lifetimes of 500 to 1000 years. A simple uniform corrosion model predicts a corrosion rate of around 13.4 μm/a at 20C, rising to 69 μm/a at 50C and 208 μm/a at 90C. A radiation dose of 10 5 rad/h and a G-value of 2.8 for the production of oxidizing species would account for an increase in corrosion rate of 7 μm/a. This model overestimates slightly the results actually achieved for experimental samples exposed for two years, the difference being due to a protective film formed on the samples. These corrosion rates predict that the container must be 227 mm thick to withstand uniform corrosion; however, they predict very high levels of hydrogen production. Conditions will be favourable for localized or pitting corrosion for about 125 years, leading to a maximum penetration of 160 mm. Since the exposure environment cannot be predicted precisely, one cannot state that stress corrosion cracking is impossible. Thus the container must be stress relieved. Other corrosion mechanisms such as microbial corrosion and hydrogen embrittlement are not considered significant

Ageing Management Review of the reactor pressure vessels in Laguna Verde NPP

International Nuclear Information System (INIS)

Gris Cruz, Magdalena; Arganis, Carlos R.J.; Medina Almazan, A. Liliana

2012-01-01

In the present paper, for both units of Laguna Verde Nuclear Power Plant (LVNPP), the Ageing Management Review of the reactor pressure Vessel was carried out, including the identification of the intended functions, the materials and the environments. The evaluation of the ageing effect/mechanism and the Aging management programs currently implemented were prepared. The most important aging effects/ mechanisms are: loss of fracture toughness due to neutron irradiation embrittlement, fatigue, stress corrosion cracking (SCC), general corrosion and erosion-corrosion. The neutron irradiation embrittlement is managed by the reactor vessel materials surveillance program. The fatigue is a Time Limited Aging Analysis (TLAA), for which is necessary to calculate some fatigue usage factors. SCC is managed by, the In service inspections (ISI) program, but also by the Water Chemistry program, including, currently, On Line Noble Chem. The water chemistry program also manages General Corrosion and erosion-corrosion. The results were compared with the GALL report. (author)

Evaluating the new soil erosion map of Hungary

Science.gov (United States)

Waltner, István; Centeri, Csaba; Takács, Katalin; Pirkó, Béla; Koós, Sándor; László, Péter; Pásztor, László

2017-04-01

With growing concerns on the effects of climate change and land use practices on our soil resources, soil erosion by water is becoming a significant issue internationally. Since the 1964 publication of the first soil erosion map of Hungary, there have been several attempts to provide a countrywide assessment of erosion susceptibility. However, there has been no up-to-date map produced in the last decade. In 2016, a new, 1:100 000 scale soil erosion map was published, based on available soil, elevation, land use and meteorological data for the extremely wet year of 2010. The map utilized combined outputs for two spatially explicit methods: the widely used empirical Universal Soil Loss Equation (USLE) and the process-based Pan-European Soil Erosion Risk Assessment (PESERA) models. The present study aims to provide a detailed analysis of the model results. In lieu of available national monitoring data, information from other sources were used. The Soil Degradation Subsystem (TDR) of the National Environmental Information System (OKIR) is a digital database based on a soil survey and farm dairy data collected from representative farms in Hungary. During the survey all kind of degradation forms - including soil erosion - were considered. Agricultural and demographic data was obtained from the Hungarian Central Statistical Office (KSH). Data from an interview-based survey was also used in an attempt to assess public awareness of soil erosion risks. Point-based evaluation of the model results was complemented with cross-regional assessment of soil erosion estimates. This, combined with available demographic information provides us with an opportunity to address soil erosion on a community level, with the identification of regions with the highest risk of being affected by soil erosion.

Corrosion-under-insulation (CUI) guidelines

CERN Document Server

Staff, European Federation of Corrosion; Winnik, S

2014-01-01

Corrosion under insulation (CUI) refers to the external corrosion of piping and vessels that occurs underneath externally clad/jacketed insulation as a result of the penetration of water. By its very nature CUI tends to remain undetected until the insulation and cladding/jacketing is removed to allow inspection or when leaks occur. CUI is a common problem shared by the refining, petrochemical, power, industrial, onshore and offshore industries. The European Federation of Corrosion (EFC) Working Parties WP13 and WP15 have worked to provide guidelines on managing CUI together with a number of major European refining, petrochemical and offshore companies including BP, Chevron-Texaco, Conoco-Phillips, ENI, Exxon-Mobil, IFP, MOL, Scanraff, Statoil, Shell, Total and Borealis. The guidelines within this document are intended for use on all plants and installations that contain insulated vessels, piping and equipment. The guidelines cover a risk-based inspection methodology for CUI, inspection techniques (including n...

Factors affecting soil erosion in Beijing mountain forestlands | Zhang ...

African Journals Online (AJOL)

The role of regions, vegetation types and forest stand density in controlling soil erosion were investigated in Beijing mountain forest, China. The main objective was to develop some models to estimate soil erosion under different forest conditions including regions, vegetation type, and stand density as influenced by artificial ...

Corrosion control in electric power plants

International Nuclear Information System (INIS)

Syrett, B.C.

1992-01-01

This paper reports that corrosion of components in power plants costs the US electric power utility industry billions of dollars each year. Through the Electric Power Research Institute's (EPRI) research and development, several approaches have been developed to reduce these huge costs. They include improved materials selection procedures, coatings, cathodic protection, inhibitors, removal of aggressive species from the environment, and on-line corrosion monitoring. In addition, as part of an on-going technology transfer effort, EPRI is developing databases and expert systems that will help utilities obtain corrosion information and guide them in materials selection and failure analysis

Analysis of C-MOD molybdenum divertor erosion and code/data comparison

Energy Technology Data Exchange (ETDEWEB)

Brooks, J.N., E-mail: brooksjn@purdue.edu [Purdue University, West Lafayette, IN (United States); Allain, J.P. [Purdue University, West Lafayette, IN (United States); Whyte, D.G.; Ochoukov, R.; Lipschultz, B. [Massachusetts Institute of Technology, Cambridge, MA (United States)

2011-08-01

We analyze an important 15 year old Alcator C-MOD study of campaign-integrated molybdenum divertor erosion in which the measured net erosion was significantly higher ({approx}X3) than originally predicted by a simple model . We perform full process sputtering erosion/redeposition computational analysis including the effect of a possible RF induced sheath. The simulations show that most sputtered Mo atoms are ionized close to the surface and strongly redeposited, via Lorentz force motion and collisional friction with the high density incoming plasma. The predicted gross erosion profile is a reasonable match to MoI influx data, however, the critically important net erosion comparison with post-exposure Mo tile analysis is poor, with {approx}X10 higher peak erosion measured than computed. An RF sheath increases predicted erosion by {approx}45%, thus being significant but not fundamental. We plan future analysis.

Accelerated Corrosion Testing

Science.gov (United States)

1982-12-01

Treaty Organization, Brussels, 1971), p. 449. 14. D. 0. Sprowls, T. J. Summerson, G. M. Ugianski, S. G. Epstein, and H. L. Craig , Jr., in Stress...National Association of Corrosion Engineers Houston, TX, 1972). 22. H. L. Craig , Jr. (ed.), Stress Corrosion-New Approaches, ASTM-STP- 610 (American...62. M. Hishida and H. Nakada, Corrosion 33 (11) 403 (1977). b3. D. C. Deegan and B. E. Wilde, Corrosion 34 (6), 19 (1978). 64. S. Orman, Corrosion Sci

Corrosion detector apparatus for universal assessment of pollution in data centers

Science.gov (United States)

Hamann, Hendrik F.; Klein, Levente I.

2015-08-18

A compact corrosion measurement apparatus and system includes an air fan, a corrosion sensor, a temperature sensor, a humidity sensor, a heater element, and an air flow sensor all under control to monitor and maintain constant air parameters in an environment and minimize environmental fluctuations around the corrosion sensor to overcome the variation commonly encountered in corrosion rate measurement. The corrosion measurement apparatus includes a structure providing an enclosure within which are located the sensors. Constant air flow and temperature is maintained within the enclosure where the corrosion sensor is located by integrating a variable speed air fan and a heater with the corresponding feedback loop control. Temperature and air flow control loops ensure that corrosivity is measured under similar conditions in different facilities offering a general reference point that allow a one to one comparison between facilities with similar or different pollution levels.

Corrosion of Ferritic-Martensitic steels in high temperature water: A literature Review

International Nuclear Information System (INIS)

Fernandez, P.; Lapena, J.; Blazquez, F.

2001-01-01

Available literature concerning corrosion of high-chromium ferritic/martensitic steel in high temperature water as reviewed. The subjects considered are general corrosion, effect of irradiation on corrosion, environmentally assisted cracking (EAC) including stress corrosion cracking (SCC), corrosion fatigue and irradiation-assisted stress corrosion cracking (IASCC). In addition some investigations about radiation induced segregation (RIS). Are shown in order to know the compositional changes at grain boundaries of these alloys and their influence on corrosion properties. (Author)

How does slope form affect erosion in CATFLOW-SED?

Science.gov (United States)

Gabelmann, Petra; Wienhöfer, Jan; Zehe, Erwin

2016-04-01

Erosion is a severe environmental problem in agro-ecosystems with highly erodible loess soils. It is controlled by various factors, e.g. rainfall intensity, initial wetness conditions, soil type, land use and tillage practice. Furthermore slope form and gradient have been shown to influence erosion amounts to a large extent. Within the last fifty years, various erosion models have been developed to describe the erosion process, estimate erosion amounts and identify erosion-prone areas. These models differ in terms of complexity, the processes which are considered, and the data required for model calibration and they can be categorised into empirical or statistical, conceptual, and physically-based models. CATFLOW-SED is a process-based hydrology and erosion model that can operate on catchment and hillslope scales. Soil water dynamics are described by the Richards equation including effective approaches for preferential flow. Evapotranspiration is simulated using an approach based on the Penman-Monteith equation. The model simulates overland flow using the diffusion wave equation. Soil detachment is related to the attacking forces of rainfall and overland flow, and the erosion resistance of soil. Sediment transport capacity and sediment deposition are related to overland flow velocity using the equation of Engelund and Hansen and the sinking velocity of grain sizes respectively. We performed a study to analyse the erosion process on different virtual hillslopes, with varying slope gradient and slope form, using the CATFLOW-SED model. We explored the role of landform on erosion and sedimentation, particularly we look for forms that either maximise or minimise erosion. Results indicate the importance to performing the process implementation within physically meaningful limits and choose appropriate model parameters respectively.

Aqueous Corrosion Rates for Waste Package Materials

Energy Technology Data Exchange (ETDEWEB)

S. Arthur

2004-10-08

The purpose of this analysis, as directed by ''Technical Work Plan for: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]), is to compile applicable corrosion data from the literature (journal articles, engineering documents, materials handbooks, or standards, and national laboratory reports), evaluate the quality of these data, and use these to perform statistical analyses and distributions for aqueous corrosion rates of waste package materials. The purpose of this report is not to describe the performance of engineered barriers for the TSPA-LA. Instead, the analysis provides simple statistics on aqueous corrosion rates of steels and alloys. These rates are limited by various aqueous parameters such as temperature (up to 100 C), water type (i.e., fresh versus saline), and pH. Corrosion data of materials at pH extremes (below 4 and above 9) are not included in this analysis, as materials commonly display different corrosion behaviors under these conditions. The exception is highly corrosion-resistant materials (Inconel Alloys) for which rate data from corrosion tests at a pH of approximately 3 were included. The waste package materials investigated are those from the long and short 5-DHLW waste packages, 2-MCO/2-DHLW waste package, and the 21-PWR commercial waste package. This analysis also contains rate data for some of the materials present inside the fuel canisters for the following fuel types: U-Mo (Fermi U-10%Mo), MOX (FFTF), Thorium Carbide and Th/U Carbide (Fort Saint Vrain [FSVR]), Th/U Oxide (Shippingport LWBR), U-metal (N Reactor), Intact U-Oxide (Shippingport PWR, Commercial), aluminum-based, and U-Zr-H (TRIGA). Analysis of corrosion rates for Alloy 22, spent nuclear fuel, defense high level waste (DHLW) glass, and Titanium Grade 7 can be found in other analysis or model reports.

Aqueous Corrosion Rates for Waste Package Materials

International Nuclear Information System (INIS)

Arthur, S.

2004-01-01

The purpose of this analysis, as directed by ''Technical Work Plan for: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]), is to compile applicable corrosion data from the literature (journal articles, engineering documents, materials handbooks, or standards, and national laboratory reports), evaluate the quality of these data, and use these to perform statistical analyses and distributions for aqueous corrosion rates of waste package materials. The purpose of this report is not to describe the performance of engineered barriers for the TSPA-LA. Instead, the analysis provides simple statistics on aqueous corrosion rates of steels and alloys. These rates are limited by various aqueous parameters such as temperature (up to 100 C), water type (i.e., fresh versus saline), and pH. Corrosion data of materials at pH extremes (below 4 and above 9) are not included in this analysis, as materials commonly display different corrosion behaviors under these conditions. The exception is highly corrosion-resistant materials (Inconel Alloys) for which rate data from corrosion tests at a pH of approximately 3 were included. The waste package materials investigated are those from the long and short 5-DHLW waste packages, 2-MCO/2-DHLW waste package, and the 21-PWR commercial waste package. This analysis also contains rate data for some of the materials present inside the fuel canisters for the following fuel types: U-Mo (Fermi U-10%Mo), MOX (FFTF), Thorium Carbide and Th/U Carbide (Fort Saint Vrain [FSVR]), Th/U Oxide (Shippingport LWBR), U-metal (N Reactor), Intact U-Oxide (Shippingport PWR, Commercial), aluminum-based, and U-Zr-H (TRIGA). Analysis of corrosion rates for Alloy 22, spent nuclear fuel, defense high level waste (DHLW) glass, and Titanium Grade 7 can be found in other analysis or model reports

Sand transport, erosion and granular electrification

DEFF Research Database (Denmark)

Merrison, J.P.

2012-01-01

is expanding our current understanding and outline the areas of advancement needed in the future. Presentation is made of current models for wind driven detachment/entrainment and the transport rates of sand and dust, including the effects of contact induced grain electrification. This ubiquitous phenomenon...... can affect grain transport through the generation of intense electric fields and processes of electrostatic assembly. Importantly the transport of sand is characterized by saltation, which is known to be an active process for erosion and therefore a source for dust and sand formation. Using novel...... erosion simulation techniques the link between grain transport rates and erosion rates has been quantified. Furthermore this can be linked to production rates for dust and has been associated with chemical and mineral alteration through a process of mechanical activation of fractured surfaces. This work...

Corrosion studies on retrievable spent fuel containers: a progress report

International Nuclear Information System (INIS)

Ludemann, W.D.; Abrego, L.; McCright, R.D.

1978-12-01

Spent fuel canisters stored in halite (NaCl) deposits (salt beds) are subject to a severely corrosive environment when the hot brine inclusions, rich in calcium and magnesium chlorides, migrate to the canister. Since no data base exists on corrosion in halite brines, a survey was made of the corrosion resistance of potential canister materials in other concentrated brine environments. Corrosion-resistant metals include Ta, Ti Code 12, TiPd Alloy, Inconel 625, Hastelloy C-276, and Fe-base 29-4 Alloy. Although carbon steels have cost and availability advantages, they suffer from excessive corrosion rates in brines. Corrosion-resistant nonmetals include carbon, Teflon-type fluorocarbons, epoxide coatings, and polymer cements. While these materials are not suitable for constructing the canister, they could be used as a protective coating on a carbon steel canister. On the basis of this survey, we recommend a coated carbon steel canister, used with cathodic protection. It is important to start a test program to gather a data base on the corrosion of materials in halite brines and to verify the suitability of canister materials

Concrete cover cracking with reinforcement corrosion of RC beam during chloride-induced corrosion process

International Nuclear Information System (INIS)

Zhang Ruijin; Castel, Arnaud; Francois, Raoul

2010-01-01

This paper deals with the evolution of the corrosion pattern based on two beams corroded by 14 years (beam B1CL1) and 23 years (beam B2CL1) of conservation in a chloride environment. The experimental results indicate that, at the cracking initiation stage and the first stage of cracking propagation, localized corrosion due to chloride ingress is the predominant corrosion pattern and pitting corrosion is the main factor that influences the cracking process. As corrosion cracking increases, general corrosion develops rapidly and gradually becomes predominant in the second stage of cracking propagation. A comparison between existing models and experimental results illustrates that, although Vidal et al.'s model can better predict the reinforcement corrosion of beam B1CL1 under localized corrosion, it cannot predict the corrosion of beam B2CL1 under general corrosion. Also, Rodriguez's model, derived from the general corrosion due to electrically accelerated corrosion experiments, cannot match natural chloride corrosion irrespective of whether corrosion is localized or general. Thus, for natural general corrosion in the second stage of cracking propagation, a new model based on the parameter of average steel cross-section loss is put forward to predict steel corrosion from corrosion cracking.

A Dental Hygienist's and Therapist's Guide to the Management of Tooth Erosion.

Science.gov (United States)

Ariyanayagam, Yana

2016-08-01

Dental care professionals can support patients to prevent and manage tooth erosion. The role of the dentist is to restore the structure and function of teeth damaged by acid erosion, while the role of the dental hygienist therapist is to work alongside the dentist to help manage and reduce the risk of tooth erosion. This article will highlight how the dental hygienist or therapist can identify tooth erosion. It will describe the features of tooth erosion and outline the causes. This article will discuss preventative care options for patients who are at risk of tooth erosion, including specific oral hygiene instructions, fluoride advice and use of other dental products.

Erosive gastritis

International Nuclear Information System (INIS)

Mohammed, S.H.; Conrad, C.; Kjoergaad, J.

1982-01-01

Erosive gastritis is a well-defined radiologic and endoscopic entity. It is one of the common causes of upper gastrointestinal bleeding, yet it is seldom diagnosed and often confused with a number of other diseases. This communication re-emphasizes the characteristic endoscopic and radiologic features of erosive gastritis and its differential diagnosis. Two representative cases are reported. (orig.)

Erosive gastritis

Energy Technology Data Exchange (ETDEWEB)

Mohammed, S.H.; Conrad, C.; Kjoergaad, J.

1982-08-01

Erosive gastritis is a well-defined radiologic and endoscopic entity. It is one of the common causes of upper gastrointestinal bleeding, yet it is seldom diagnosed and often confused with a number of other diseases. This communication re-emphasizes the characteristic endoscopic and radiologic features of erosive gastritis and its differential diagnosis. Two representative cases are reported.

Corrosion behaviour of martensitic and austenitic steels in flowing lead-bismuth eutectic

International Nuclear Information System (INIS)

Martin-Munoz, F.J.; Soler-Crespo, L.; Gomez-Briceno, D.

2011-01-01

The LINCE loop is a forced convection loop designed for long-term corrosion tests in lead-bismuth eutectic (LBE) at CIEMAT. The LBE volume of in the loop is 250 l and the maximum flow velocity in the region of specimens is approximately 1 m s -1 . An oxygen control system has been implemented in the loop. The corrosion behaviour of AISI 316L and T91 steels was investigated in flowing LBE at temperatures of 575 and 725 K for exposure times of 2000, 5000 and 10,000 h. At 575 K, the results showed a good response, with no weight loss detected in any of the materials after exposure to the flowing LBE up to 10,000 h. A similar behaviour was observed for the specimens tested at 725 K during 2000 and 10,000 h. Specimens extracted at intermediate time (5000 h) showed an anomalous behaviour with important weight loss. These specimens were placed at the bottom of the hot test section, and this position probably made them to suffer an accused process of cavitation-erosion.

Erosion and the limits to planetesimal growth

Science.gov (United States)

Krijt, S.; Ormel, C. W.; Dominik, C.; Tielens, A. G. G. M.

2015-02-01

Context. The coagulation of microscopic dust into planetesimals is the first step towards the formation of planets. The composition, size, and shape of the growing aggregates determine the efficiency of this early growth. In particular, it has been proposed that fluffy ice aggregates can grow very efficiently in protoplanetary disks, suffering less from the bouncing and radial drift barriers. Aims: While the collision velocity between icy aggregates of similar size is thought to stay below the fragmentation threshold, they may nonetheless lose mass from collisions with much smaller projectiles. As a result, erosive collisions have the potential to terminate the growth of pre-planetesimal bodies. We investigate the effect of these erosive collisions on the ability of porous ice aggregates to cross the radial drift barrier. Methods: We develop a Monte Carlo code that calculates the evolution of the masses and porosities of growing aggregates, while resolving the entire mass distribution at all times. The aggregate's porosity is treated independently of its mass, and is determined by collisional compaction, gas compaction, and eventually self-gravity compaction. We include erosive collisions and study the effect of the erosion threshold velocity on aggregate growth. Results: For erosion threshold velocities of 20-40 m s-1, high-velocity collisions with small projectiles prevent the largest aggregates from growing when they start to drift. In these cases, our local simulations result in a steady-state distribution, with most of the dust mass in particles with Stokes numbers close to unity. Only for the highest erosion threshold considered (60 m s-1) do porous aggregates manage to cross the radial drift barrier in the inner 10 AU of MMSN-like disks. Conclusions: Erosive collisions are more effective in limiting the growth than fragmentary collisions between similar-size particles. Conceivably, erosion limits the growth before the radial drift barrier, although the

Assessing storm erosion hazards

NARCIS (Netherlands)

Ranasinghe, Ranasinghe W M R J B; Callaghan, D.; Ciavola, Paolo; Coco, Giovanni

2017-01-01

The storm erosion hazard on coasts is usually expressed as an erosion volume and/or associated episodic coastline retreat. The accurate assessment of present-day and future storm erosion volumes is a key task for coastal zone managers, planners and engineers. There are four main approaches that can

Measurement of erosion: Is it possible?

NARCIS (Netherlands)

Stroosnijder, L.

2005-01-01

Reasons for erosion measurements are: (1) to determine the environmental impact of erosion and conservation practices, (2) scientific erosion research; (3) development and evaluation of erosion control technology; (4) development of erosion prediction technology and (5) allocation of conservation

Mapping Soil Erosion Factors and Potential Erosion Risk for the National Park "Central Balkan"

Science.gov (United States)

Ilieva, Diliana; Malinov, Ilia

2014-05-01

Soil erosion is widely recognised environmental problem. The report aims at presenting the main results from assessment and mapping of the factors of sheet water erosion and the potential erosion risk on the territory of National Park "Central Balkan". For this purpose, the Universal Soil Loss Equation (USLE) was used for predicting soil loss from erosion. The influence of topography (LS-factor) and soil erodibility (K-factor) was assessed using small-scale topographic and soil maps. Rainfall erosivity (R-factor) was calculated from data of rainfalls with amounts exceeding 9.5 mm from 14 hydro-meteorological stations. The values of the erosion factors (R, K and LS) were presented for the areas of forest, sub-alpine and alpine zones. Using the methods of GIS, maps were plotted presenting the area distribution among the classes of the soil erosion factors and the potential risk in the respective zones. The results can be used for making accurate decisions for soil conservation and sustainable land management in the park.

A mathematical model of crevice and pitting corrosion

International Nuclear Information System (INIS)

Sharland, S.M.; Tasker, P.W.

1985-09-01

A predictive and self-consistent mathematical model incorporating the electrochemical, chemical and ionic migration processes characterising crevice and pitting corrosion is described. The model predicts full details of the steady-state solution chemistry and electrode kinetics (and hence metal penetration rates) within the corrosion cavities as functions of the many parameters on which these depend such as external electrode potential and crevice dimensions. The crevice is modelled as a parallel-sided slot filled with a dilute sodium chloride solution. Corrosion in both one and two directions is considered. The model includes a solid hydroxide precipitation reaction and assesses the effect on the corrosion rates of consequent changes in the chemical and physical environment within the crevice. A time stepping method is developed for the study of the progression of the corrosion with a precipitation reaction included and is applied to a restricted range of parameters. The applicability of this method is justified in relation to the physical and mathematical approximations made during the construction of the model. (author)

A comparison of methods in estimating soil water erosion

Directory of Open Access Journals (Sweden)

Marisela Pando Moreno

2012-02-01

Full Text Available A comparison between direct field measurements and predictions of soil water erosion using two variant; (FAO and R/2 index of the Revised Universal Soil Loss Equation (RUSLE was carried out in a microcatchment o 22.32 km2 in Northeastern Mexico. Direct field measurements were based on a geomorphologic classification of the area; while environmental units were defined for applying the equation. Environmental units were later grouped withir geomorphologic units to compare results. For the basin as a whole, erosion rates from FAO index were statistical!; equal to those measured on the field, while values obtained from the R/2 index were statistically different from the res and overestimated erosion. However, when comparing among geomorphologic units, erosion appeared overestimate! in steep units and underestimated in more flat areas. The most remarkable differences on erosion rates, between th( direct and FAO methods, were for those units where gullies have developed, fn these cases, erosion was underestimated by FAO index. Hence, it is suggested that a weighted factor for presence of gullies should be developed and included in RUSLE equation.

The influence of rill density on soil erosion against USLE-soil erosion methode

OpenAIRE

Rizalihadi, A.M.; Faimah, B.E.; Nazia, C.L.

2013-01-01

Land and water is one of the major natural resource which has an important role for human life. Exploitation of land in catchment areas that not correspond to its carrying capacity will cause damage. One of the effect is increassing the soil erosion. Continuous erosion will also lead to increased sediment transport in rivers that disrupt the ship navigation on estuary due sediment accumulation. At present, soil erosion is estimated using USLE method, which is only limited to the erosion in th...

Quantitative measures of corrosion and prevention: application to corrosion in agriculture

NARCIS (Netherlands)

Schouten, J.C.; Gellings, P.J.

1987-01-01

The corrosion protection factor (c.p.f.) and the corrosion condition (c.c.) are simple instruments for the study and evaluation of the contribution and efficiency of several methods of corrosion prevention and control. The application of c.p.f. and c.c. to corrosion and prevention in agriculture in

Evaluation of corrosive behavior of SAE 5155 by corrosion environment

International Nuclear Information System (INIS)

An, Jae Pil; Park, Keyung Dong

2005-01-01

In this study, the influence of shot peening and corrosive condition for corrosion property was investigated on immersed in 3.5% NaCl, 10% HNO 3 + 3% HF, 6% FeCl 3 . The immersion test was performed on two kinds of specimen. The immersion periods was performed 30days. Corrosion potential, weight loss were investigated from experimental results. From test results, the effect of shot peening on the corrosion was evaluated

Methods and apparatus for managing corrosion in buildings

Science.gov (United States)

Chey, S Jay; Hamann, Hendrik F; Klein, Levente Ioan; Schappert, Michael Alan; Stepanchuk, Andriy

2015-02-03

Principles of the invention provide methods and apparatus for providing corrosion management in buildings. In one aspect, an exemplary method includes the step of receiving first data relating corrosion rate to a plurality of environmental conditions. This first data is subsequently utilized to determine a quantitative relationship between corrosion rate and the plurality of environmental conditions. In another step, second data indicative of one or more environmental conditions within a building is received. A corrosion rate in the building is then determined at least in part by applying the determined quantitative relationship to this second data.

New water guidelines developed to battle nuclear corrosion

International Nuclear Information System (INIS)

Strauss, S.D.

1983-01-01

Discusses methods of preventing degradation of nuclear steam generators due to a combination of impurities and corrosion products in the secondary system. Explains that tube and support-plate corrosion has been the main concern, manifesting itself primarily in the recirculating units used in PWR systems. Points out that the battle against corrosion is closely linked to control of ionic impurities, alkalinity, oxidants, and sludge-copper and iron corrosion products, primarily-in condensate and feedwater systems. Examines a set of secondary-water-chemistry guidelines developed by the Steam Generator Owners Group (SGOG). Presents diagram showing changes at Salem 1 to arrest corrosion, including condenser retubing, addition of condensate polisher and recirculation loop. Table indicates how preventive measures at Salem 1, affected secondary-water chemistry

Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

Science.gov (United States)

Huang, B. S.; Yin, W. F.; Sang, D. H.; Jiang, Z. Y.

2012-10-01

The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 °C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr5S8 phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

Saliva and dental erosion.

Science.gov (United States)

Buzalaf, Marília Afonso Rabelo; Hannas, Angélicas Reis; Kato, Melissa Thiemi

2012-01-01

Dental erosion is a multifactorial condition. The consideration of chemical, biological and behavioral factors is fundamental for its prevention and therapy. Among the biological factors, saliva is one of the most important parameters in the protection against erosive wear. This review discusses the role of salivary factors on the development of dental erosion. A search was undertaken on MeDLINe website for papers from 1969 to 2010. The keywords used in the research were "saliva", "acquired pellicle", "salivary flow", "salivary buffering capacity" and "dental erosion". Inclusion of studies, data extraction and quality assessment were undertaken independently and in duplicate by two members of the review team. Disagreements were solved by discussion and consensus or by a third party. Several characteristics and properties of saliva play an important role in dental erosion. Salivary clearance gradually eliminates the acids through swallowing and saliva presents buffering capacity causing neutralization and buffering of dietary acids. Salivary flow allows dilution of the acids. In addition, saliva is supersaturated with respect to tooth mineral, providing calcium, phosphate and fluoride necessary for remineralization after an erosive challenge. Furthermore, many proteins present in saliva and acquired pellicle play an important role in dental erosion. Saliva is the most important biological factor affecting the progression of dental erosion. Knowledge of its components and properties involved in this protective role can drive the development of preventive measures targeting to enhance its known beneficial effects.

Saliva and dental erosion

Directory of Open Access Journals (Sweden)

Marília Afonso Rabelo Buzalaf

2012-10-01

Full Text Available Dental erosion is a multifactorial condition. The consideration of chemical, biological and behavioral factors is fundamental for its prevention and therapy. Among the biological factors, saliva is one of the most important parameters in the protection against erosive wear. Objective: This review discusses the role of salivary factors on the development of dental erosion. Material and Methods: A search was undertaken on MeDLINe website for papers from 1969 to 2010. The keywords used in the research were "saliva", "acquired pellicle", "salivary flow", "salivary buffering capacity" and "dental erosion". Inclusion of studies, data extraction and quality assessment were undertaken independently and in duplicate by two members of the review team. Disagreements were solved by discussion and consensus or by a third party. Results: Several characteristics and properties of saliva play an important role in dental erosion. Salivary clearance gradually eliminates the acids through swallowing and saliva presents buffering capacity causing neutralization and buffering of dietary acids. Salivary flow allows dilution of the acids. In addition, saliva is supersaturated with respect to tooth mineral, providing calcium, phosphate and fluoride necessary for remineralization after an erosive challenge. Furthermore, many proteins present in saliva and acquired pellicle play an important role in dental erosion. Conclusions: Saliva is the most important biological factor affecting the progression of dental erosion. Knowledge of its components and properties involved in this protective role can drive the development of preventive measures targeting to enhance its known beneficial effects.

Auto consolidated cohesive sediments erosion; Erosion des sediments cohesifs en autoconsolidation

Energy Technology Data Exchange (ETDEWEB)

Ternat, F

2007-02-15

Pollutants and suspended matters of a river can accumulate into the sedimentary column. Once deposited, they are submitted to self-weight consolidation processes, ageing and burying, leading to an increase of their erosion resistance. Pollutant fluxes can be related to sedimentary fluxes, determined by threshold laws. In this work, an erosion threshold model is suggested by introducing a cohesion force into the usual force balance. A model of cohesion is developed on the basis of interactions between argillaceous cohesive particles (clays), particularly the Van der Waals force, whose parameterization is ensured by means of granulometry and porosity. Artificial erosion experiments were performed in a recirculating erosion flume with natural cored sediments where critical shear stress measurements were performed. Other analyses provided granulometry and porosity. The results obtained constitute a good database for the literature. The model is then applied to the experimental conditions and gives good agreement with measurements. An example of the accounting for self-weight consolidation processes is finally suggested, before finishing on a Mohr like diagram dedicated to soft cohesive sediment erosion. (author)

Corrosion Testing Facility

Data.gov (United States)

Federal Laboratory Consortium — The Corrosion Testing Facility is part of the Army Corrosion Office (ACO). It is a fully functional atmospheric exposure site, called the Corrosion Instrumented Test...

Corrosive environment tester for filter media

International Nuclear Information System (INIS)

Petit, G.S.; Weber, C.W.; Keinberger, C.A.; Rivers, R.D.

1977-02-01

Two continuous dynamic systems have been designed and fabricated for testing filter media in humid, corrosive environments--one for fluorine or fluoride exposures, and the other for nitrogen dioxide exposures. The tester using fluorine or fluoride atmospheres was constructed of nickel and the one using nitrogen dioxide was fabricated of stainless steel. Other corrosive gases could be used with the appropriate choice of system. For example, chlorine or hydrogen chloride could be used in the system fabricated of nickel, and sulfur dioxides or ammonia could be used in the stainless steel testing apparatus. Each tester is comprised of four equivalent dynamic systems designed for diluting a corrosive reagent with dry air, then with humidified air to provide a humid-corrosive environment for filter media testing. Auxiliary equipment includes a water injection system, corrosive reagent supply systems, and an automatic pressure differential (ΔP) monitoring and recording system. The testers are relatively maintenance-free and have operated continuously for periods as long as 96 h without requiring any attention, during total exposures of materials exceeding 600 h

Immunohistochemical Study of p53 Expression in Patients with Erosive and Non-Erosive Oral Lichen Planus

Science.gov (United States)

Shiva, Atena; Zamanian, Ali; Arab, Shahin; Boloki, Mahsa

2018-01-01

Statement of the Problem: Oral lichen planus is a common mucocutaneous lesion with a chronic inflammatory process mediated by immune factors while a few cases of the disease become malignant. Purpose: This study aimed to determine the frequency of p53 marker as a tumor suppressor in patients with erosive and non-erosive oral lichen planus (OLP) by using immunohistochemical methods. Materials and Method: This descriptive cross-sectional study investigated the p53 expression in 16 erosive OLP, 16 non-erosive OLP samples, and 8 samples of normal oral mucosa through immunohistochemistry. The percentage of stained cells in basal and suprabasal layers, and inflammatory infiltrate were graded according to the degree of staining; if 0%, 50% of the cells were stained, they were considered as (-), (+), (++), (+++) and (++++), respectively. The obtained data was statistically analyzed and compared by using Chi square and Fisher’s exact test. Results: The mean percentage of p53 positive cells in erosive OLP (34.5±14.2) was considerably higher than that in non-erosive OLP (23.8±10.4) and normal mucosa (17.5±17). There was a significant difference among the three groups of erosive, non-erosive and control in terms of staining intensity. No significant difference existed between the patients’ age and sex in the two OLP groups. Conclusion: The increased incidence of p53 from normal mucosa to erosive OLP indicated the difference between biological behavior of erosive and non-erosive OLP. It can be claimed that the erosive OLP has great premalignant potential compared with the non-erosive one.

Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

Energy Technology Data Exchange (ETDEWEB)

Huang, B.S., E-mail: yinwenfeng2010@163.com [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Yin, W.F. [College of Mechatronic Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Sang, D.H. [Sheng Li Construction Group International Engineering Department, Shandong, Dongying, 257000 (China); Jiang, Z.Y. [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China)

2012-10-15

Highlights: Black-Right-Pointing-Pointer The corrosion of a carbon-manganese steel and a stainless steel in sulfur and/or naphthenic acid media was investigated. Black-Right-Pointing-Pointer The corrosion rate of the carbon-manganese steel increased with the increase of the acid value and sulfur content. Black-Right-Pointing-Pointer The critical values of the concentration of sulfur and acid for corrosion rate of the stainless steel were ascertained respectively. Black-Right-Pointing-Pointer The stainless steel is superior to the carbon-manganese steel in corrosion resistance because of the presence of stable Cr{sub 5}S{sub 8} phases. - Abstract: The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 Degree-Sign C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr{sub 5}S{sub 8} phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

Soil erosion and its control in Chile - An overview

International Nuclear Information System (INIS)

Ellies, A.

2000-01-01

Accelerate erosion in Chile is a consequence from land use that degrade soil such as compaction, loss of organic matter and soil structure. The erosion is favored by the very hilly landscape of the country that increases erosivity index and the high erodibility given by an elevated annual rate of rainfall with irregular distribution. Several experiences have demonstrated that adequate crop management and crop rotations can minimize erosion. The most effective control is achieved conserving and improving soil structure with management systems that include regular use of soil-improving crops, return of crop residues and tillage practices, thus avoiding unnecessary breakdown soil or compacted soil structure. Conservation tillage increased organic matter levels improving stabile soil structure, aeration and infiltration. (author) [es

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

International Nuclear Information System (INIS)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

2016-01-01

Highlights: • Corrosion behaviors of a PEO coating was investigated after the salt spray test. • Corrosion products have significant effects on corrosion behaviors of the coating. • An electrochemical corrosion model is proposed. - Abstract: The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

Energy Technology Data Exchange (ETDEWEB)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Guo, Changhong; Jiang, Guirong [College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004 (China); Shen, Dejiu, E-mail: DejiuShen@163.com [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China)

2016-08-15

Highlights: • Corrosion behaviors of a PEO coating was investigated after the salt spray test. • Corrosion products have significant effects on corrosion behaviors of the coating. • An electrochemical corrosion model is proposed. - Abstract: The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

Localized corrosion and stress corrosion cracking of candidate materials for high-level radioactive waste disposal containers in U.S

International Nuclear Information System (INIS)

Farmer, J.C.; McCright, R.D.

1989-01-01

Three ion-based to nickel-based austenitic alloys and three copper-based alloys are being considered in the United States as candidate materials for the fabrication of high-level radioactive waste containers. The austenitic alloys are Types 304L and 316L stainless steels as well as the high-nickel material Alloy 825. The copper-based alloys are CDA 102 (oxygen-free copper) CDA 613 (Cu7Al), and CDA 715 (Cu-30Ni). Waste in the forms of spent fuel assemblies from reactors and borosilicate glass will be sent to a proposed repository at Yucca Mountain, Nevada. The decay of radionuclides will result in the generation of substantial heat and in gamma radiation. Container materials may undergo any of several modes of degradation in this environment, including: undesirable phase transformations due to a lack of phase stability; atmospheric oxidation; general aqueous corrosion; pitting; crevice corrosion; intergranular stress corrosion cracking (IGSCC); and transgranular stress corrosion cracking (TGSCC). This paper is an analysis of data from the literature relevant to the pitting, crevice corrosion, and stress corrosion cracking (SCC) of these alloys

Irradiation-accelerated corrosion of reactor core materials

International Nuclear Information System (INIS)

Bartels, David; Was, Gary; Jiao, Zhijie

2012-09-01

irradiation will include all three effects: water radiolysis, electronic excitation, and displacement damage. Electron irradiation will omit the displacement damage, while the corrosion potential can be manipulated separately by chemical additives. Extensive ex-situ diagnostics will be applied to examine the structure and morphology of corrosion films grown under the three different conditions. In situ diagnostics will include Raman spectroscopy and electrochemical impedance measurements as irradiation proceeds. The experimental challenge for proton irradiation with 3.4 MeV protons, is the very high stopping power of the steel, which necessitates samples at the vacuum-high pressure water interface of only 35 microns thickness. The high stopping power of protons also guarantees a very high dose rate to the water (and also the oxide film) within microns of the surface. To mimic this high dose rate and its corresponding local corrosion potential, very high electron beam currents are required. The presentation will review previous work in this area, and highlight the gaps in available knowledge of radiation-enhanced corrosion. The new experiments will be described in detail, and the most recent results will be presented. (authors)

Corrosion Characteristics of the SMART Materials

Energy Technology Data Exchange (ETDEWEB)

Baek, Jong Hyuk; Jeong, Y. H.; Choi, B. K.; Soh, J. R.; Lee, D. J.; Choi, B. S

2000-05-01

This report summarized the corrosion characteristics of the candidate steam generator tubes (PT-7M, ASTM Gr.2, Inconel-600), which are considering as the core materials in SMART. Also, this evaluated the waterchemstry conditions of commercial power plant including the PWR, BWR, WWER, PHWR, RBMK plants in comparison with that of SMART. And this report described that the microstructures of as-received PT-7M, ASTM Gr.2, and Inconel-600 as the candidate materials of fuel cladding and steam generator tubes and characterized the corrosion properties of the materials, which were tested systematically in the conditions of standard, ammonia solution and ammonia nodular to evaluate the corrosion resistance.

Corrosion Characteristics of the SMART Materials

International Nuclear Information System (INIS)

Baek, Jong Hyuk; Jeong, Y. H.; Choi, B. K.; Soh, J. R.; Lee, D. J.; Choi, B. S.

2000-05-01

This report summarized the corrosion characteristics of the candidate steam generator tubes (PT-7M, ASTM Gr.2, Inconel-600), which are considering as the core materials in SMART. Also, this evaluated the waterchemstry conditions of commercial power plant including the PWR, BWR, WWER, PHWR, RBMK plants in comparison with that of SMART. And this report described that the microstructures of as-received PT-7M, ASTM Gr.2, and Inconel-600 as the candidate materials of fuel cladding and steam generator tubes and characterized the corrosion properties of the materials, which were tested systematically in the conditions of standard, ammonia solution and ammonia nodular to evaluate the corrosion resistance

Ecological site-based assessments of wind and water erosion: informing accelerated soil erosion management in rangelands

Science.gov (United States)

Webb, Nicholas P.; Herrick, Jeffrey E.; Duniway, Michael C.

2014-01-01

Accelerated soil erosion occurs when anthropogenic processes modify soil, vegetation or climatic conditions causing erosion rates at a location to exceed their natural variability. Identifying where and when accelerated erosion occurs is a critical first step toward its effective management. Here we explore how erosion assessments structured in the context of ecological sites (a land classification based on soils, landscape setting and ecological potential) and their vegetation states (plant assemblages that may change due to management) can inform systems for reducing accelerated soil erosion in rangelands. We evaluated aeolian horizontal sediment flux and fluvial sediment erosion rates for five ecological sites in southern New Mexico, USA, using monitoring data and rangeland-specific wind and water erosion models. Across the ecological sites, plots in shrub-encroached and shrub-dominated vegetation states were consistently susceptible to aeolian sediment flux and fluvial sediment erosion. Both processes were found to be highly variable for grassland and grass-succulent states across the ecological sites at the plot scale (0.25 Ha). We identify vegetation thresholds that define cover levels below which rapid (exponential) increases in aeolian sediment flux and fluvial sediment erosion occur across the ecological sites and vegetation states. Aeolian sediment flux and fluvial erosion in the study area can be effectively controlled when bare ground cover is 100 cm in length is less than ~35%. Land use and management activities that alter cover levels such that they cross thresholds, and/or drive vegetation state changes, may increase the susceptibility of areas to erosion. Land use impacts that are constrained within the range of natural variability should not result in accelerated soil erosion. Evaluating land condition against the erosion thresholds identified here will enable identification of areas susceptible to accelerated soil erosion and the development of

Ecological site‐based assessments of wind and water erosion: informing accelerated soil erosion management in rangelands.

Science.gov (United States)

Webb, Nicholas P; Herrick, Jeffrey E; Duniway, Michael C

Accelerated soil erosion occurs when anthropogenic processes modify soil, vegetation, or climatic conditions causing erosion rates at a location to exceed their natural variability. Identifying where and when accelerated erosion occurs is a critical first step toward its effective management. Here we explored how erosion assessments structured in the context of ecological sites (a land classification based on soils, landscape setting, and ecological potential) and their vegetation states (plant assemblages that may change due to management) can inform systems for reducing accelerated soil erosion in rangelands. We evaluated aeolian horizontal sediment flux and fluvial sediment erosion rates for five ecological sites in southern New Mexico, USA, using monitoring data and rangeland-specific wind and water erosion models. Across the ecological sites, plots in shrub-encroached and shrub-dominated vegetation states were consistently susceptible to aeolian sediment flux and fluvial sediment erosion. Both processes were found to be highly variable for grassland and grass–succulent states across the ecological sites at the plot scale (0.25 ha). We identified vegetation thresholds that define cover levels below which rapid (exponential) increases in aeolian sediment flux and fluvial sediment erosion occur across the ecological sites and vegetation states. Aeolian sediment flux and fluvial erosion in the study area could be effectively controlled when bare ground cover was 100 cm in length was less than ∼35%. Land use and management activities that alter cover levels such that they cross thresholds, and/or drive vegetation state changes, may increase the susceptibility of areas to erosion. Land use impacts that are constrained within the range of natural variability should not result in accelerated soil erosion. Evaluating land condition against the erosion thresholds identified here will enable identification of areas susceptible to accelerated soil erosion and the

Data book of anti-corrosion method