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Sample records for hydraulic fluids welding

  1. Handbook of hydraulic fluid technology

    CERN Document Server

    Totten, George E

    2011-01-01

    ""The Handbook of Hydraulic Fluid Technology"" serves as the foremost resource for designing hydraulic systems and for selecting hydraulic fluids used in engineering applications. Featuring new illustrations, data tables, as well as practical examples, this second edition is updated with essential information on the latest hydraulic fluids and testing methods. The detailed text facilitates unparalleled understanding of the total hydraulic system, including important hardware, fluid properties, and hydraulic lubricants. Written by worldwide experts, the book also offers a rigorous overview of h

  2. Complex Fluids and Hydraulic Fracturing.

    Science.gov (United States)

    Barbati, Alexander C; Desroches, Jean; Robisson, Agathe; McKinley, Gareth H

    2016-06-07

    Nearly 70 years old, hydraulic fracturing is a core technique for stimulating hydrocarbon production in a majority of oil and gas reservoirs. Complex fluids are implemented in nearly every step of the fracturing process, most significantly to generate and sustain fractures and transport and distribute proppant particles during and following fluid injection. An extremely wide range of complex fluids are used: naturally occurring polysaccharide and synthetic polymer solutions, aqueous physical and chemical gels, organic gels, micellar surfactant solutions, emulsions, and foams. These fluids are loaded over a wide range of concentrations with particles of varying sizes and aspect ratios and are subjected to extreme mechanical and environmental conditions. We describe the settings of hydraulic fracturing (framed by geology), fracturing mechanics and physics, and the critical role that non-Newtonian fluid dynamics and complex fluids play in the hydraulic fracturing process.

  3. CRITICALITY CURVES FOR PLUTONIUM HYDRAULIC FLUID MIXTURES

    Energy Technology Data Exchange (ETDEWEB)

    WITTEKIND WD

    2007-10-03

    This Calculation Note performs and documents MCNP criticality calculations for plutonium (100% {sup 239}Pu) hydraulic fluid mixtures. Spherical geometry was used for these generalized criticality safety calculations and three geometries of neutron reflection are: {sm_bullet}bare, {sm_bullet}1 inch of hydraulic fluid, or {sm_bullet}12 inches of hydraulic fluid. This document shows the critical volume and critical mass for various concentrations of plutonium in hydraulic fluid. Between 1 and 2 gallons of hydraulic fluid were discovered in the bottom of HA-23S. This HA-23S hydraulic fluid was reported by engineering to be Fyrquel 220. The hydraulic fluid in GLovebox HA-23S is Fyrquel 220 which contains phosphorus. Critical spherical geometry in air is calculated with 0 in., 1 in., or 12 inches hydraulic fluid reflection.

  4. Bio-based Hydraulic Fluids

    Science.gov (United States)

    2008-04-17

    currently formulated with vegetable oils (i.e., rapeseed , sun flower, corn, soybean, canola, coconut, etc.) and synthetic ester, such as polyol ester...2008 Vegetable Oil • Excellent lubrication • Nontoxic • Biodegradable • Derived from renewable resources such as rapeseed , sunflower, corn...Mineral Oil 100 SAE 15W-40 G Rapeseed 32 Commercial HF H Polyol ester 22 MIL-PRF-32073 Grade 2 I Canola - Cooking Oil *Hydraulic fluid 3717 April

  5. Hydraulic fracturing chemicals and fluids technology

    CERN Document Server

    Fink, Johannes

    2013-01-01

    When classifying fracturing fluids and their additives, it is important that production, operation, and completion engineers understand which chemical should be utilized in different well environments. A user's guide to the many chemicals and chemical additives used in hydraulic fracturing operations, Hydraulic Fracturing Chemicals and Fluids Technology provides an easy-to-use manual to create fluid formulations that will meet project-specific needs while protecting the environment and the life of the well. Fink creates a concise and comprehensive reference that enables the engineer to logically select and use the appropriate chemicals on any hydraulic fracturing job. The first book devoted entirely to hydraulic fracturing chemicals, Fink eliminates the guesswork so the engineer can select the best chemicals needed on the job while providing the best protection for the well, workers and environment. Pinpoints the specific compounds used in any given fracturing operation Provides a systematic approach to class...

  6. 7 CFR 2902.10 - Mobile equipment hydraulic fluids.

    Science.gov (United States)

    2010-01-01

    ... Comprehensive Procurement Guideline, 40 CFR 247.11. ... 7 Agriculture 15 2010-01-01 2010-01-01 false Mobile equipment hydraulic fluids. 2902.10 Section... PROCUREMENT Designated Items § 2902.10 Mobile equipment hydraulic fluids. (a) Definition. Hydraulic...

  7. Welding immiscible polymers with a supercritical fluid.

    Science.gov (United States)

    Wang, Xiaochu; Sanchez, Isaac C

    2007-11-20

    Polymer adhesion between two immiscible polymers is usually poor because there is little interpenetration of one polymer into the other at the interface. Increasing the width of the interfacial zone can enhance adhesion and mechanical properties. In principle, this can be accomplished by exposing heterogeneous polymer materials to a high-pressure fluid. The fluid can act as a common solvent and promote interpenetration. It also increases chain mobility at the interface, which helps to promote "welding" of the two polymers. A combination of the gradient theory of inhomogeneous systems and the Sanchez-Lacombe equation of state was used to investigate this phenomenon, especially the effect of the high compressibility of supercritical (SC) fluid on the compatibilization of two incompatible polymers. We calculate the interfacial density profile, interfacial thickness, and interfacial tension between the two polymers with and without the SC fluid. We find that the interfacial tension is decreased and the interfacial thickness is increased with high-pressure SC fluid for the ternary systems we have investigated. As the critical point is approached and the SC compressibility becomes large, no enhancement or deleterious effects on compatibilization were observed.

  8. 46 CFR 58.30-10 - Hydraulic fluid.

    Science.gov (United States)

    2010-10-01

    ... manufacturers and ANSI B93.5 (incorporated by reference; see 46 CFR 58.03-1) shall be considered in the... 46 Shipping 2 2010-10-01 2010-10-01 false Hydraulic fluid. 58.30-10 Section 58.30-10 Shipping... AND RELATED SYSTEMS Fluid Power and Control Systems § 58.30-10 Hydraulic fluid. (a) The...

  9. Maintaining Optimum Pump Performance with Specially- Formulated Hydraulic Fluids

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    This paper describes a battery of tests, and related results, that were performed under normal and severe conditions designed to demonstrate that hydraulic fluids formulated with Lubrizol' s high quality anti - wear hydraulic fluid technology can stand up to today's increasing demands for longer life and provide excellent performance under higher operating temperatures and pressures.

  10. Disclosure of hydraulic fracturing fluid chemical additives: analysis of regulations.

    Science.gov (United States)

    Maule, Alexis L; Makey, Colleen M; Benson, Eugene B; Burrows, Isaac J; Scammell, Madeleine K

    2013-01-01

    Hydraulic fracturing is used to extract natural gas from shale formations. The process involves injecting into the ground fracturing fluids that contain thousands of gallons of chemical additives. Companies are not mandated by federal regulations to disclose the identities or quantities of chemicals used during hydraulic fracturing operations on private or public lands. States have begun to regulate hydraulic fracturing fluids by mandating chemical disclosure. These laws have shortcomings including nondisclosure of proprietary or "trade secret" mixtures, insufficient penalties for reporting inaccurate or incomplete information, and timelines that allow for after-the-fact reporting. These limitations leave lawmakers, regulators, public safety officers, and the public uninformed and ill-prepared to anticipate and respond to possible environmental and human health hazards associated with hydraulic fracturing fluids. We explore hydraulic fracturing exemptions from federal regulations, as well as current and future efforts to mandate chemical disclosure at the federal and state level.

  11. Quantifying the Efficiency Advantages of High Viscosity Index Hydraulic Fluids

    Institute of Scientific and Technical Information of China (English)

    Christian D. Neveu; Michael D. Zink; Alex Tsay

    2006-01-01

    By providing higher in- use viscosity at elevated operating temperatures, hydraulic fluids with high viscosity index improve the efficiency of the hydraulic system. For mobile hydraulic equipment this efficiency can be quantified as an increase in fuel economy. This paper reviews the research that demonstrates these efficiency advantages in gear, vane and piston pumps and presents a method for predicting the overall fuel economy for a fleet of hydraulic equipment in opquipment operator to easily improve the performance of the system and reduce fuel consumption.

  12. Method to Estimate the Dissolved Air Content in Hydraulic Fluid

    Science.gov (United States)

    Hauser, Daniel M.

    2011-01-01

    In order to verify the air content in hydraulic fluid, an instrument was needed to measure the dissolved air content before the fluid was loaded into the system. The instrument also needed to measure the dissolved air content in situ and in real time during the de-aeration process. The current methods used to measure the dissolved air content require the fluid to be drawn from the hydraulic system, and additional offline laboratory processing time is involved. During laboratory processing, there is a potential for contamination to occur, especially when subsaturated fluid is to be analyzed. A new method measures the amount of dissolved air in hydraulic fluid through the use of a dissolved oxygen meter. The device measures the dissolved air content through an in situ, real-time process that requires no additional offline laboratory processing time. The method utilizes an instrument that measures the partial pressure of oxygen in the hydraulic fluid. By using a standardized calculation procedure that relates the oxygen partial pressure to the volume of dissolved air in solution, the dissolved air content is estimated. The technique employs luminescent quenching technology to determine the partial pressure of oxygen in the hydraulic fluid. An estimated Henry s law coefficient for oxygen and nitrogen in hydraulic fluid is calculated using a standard method to estimate the solubility of gases in lubricants. The amount of dissolved oxygen in the hydraulic fluid is estimated using the Henry s solubility coefficient and the measured partial pressure of oxygen in solution. The amount of dissolved nitrogen that is in solution is estimated by assuming that the ratio of dissolved nitrogen to dissolved oxygen is equal to the ratio of the gas solubility of nitrogen to oxygen at atmospheric pressure and temperature. The technique was performed at atmospheric pressure and room temperature. The technique could be theoretically carried out at higher pressures and elevated

  13. Application study of magnetic fluid seal in hydraulic turbine

    Science.gov (United States)

    Yu, Z. Y.; Zhang, W.

    2012-11-01

    The waterpower resources of our country are abundant, and the hydroelectric power is developed, but at present the main shaft sealing device of hydraulic turbine is easy to wear and tear and the leakage is great. The magnetic fluid seal has the advantages of no contact, no wear, self-healing, long life and so on. In this paper, the magnetic fluid seal would be used in the main shaft of hydraulic turbine, the sealing structure was built the model, meshed the geometry, applied loads and solved by using MULTIPHYSICS in ANSYS software, the influence of the various sealing structural parameters such as tooth width, height, slot width, sealing gap on the sealing property were analyzed, the magnetic fluid sealing device suitable for large-diameter shaft and sealing water was designed, the sealing problem of the hydraulic turbine main shaft was solved effectively which will bring huge economic benefits.

  14. Flammability Tests on Hot Surface for Several Hydraulic Fluids

    Directory of Open Access Journals (Sweden)

    L. Deleanu

    2011-09-01

    Full Text Available Industrial equipment using hydraulic fluids are design to accept higher load and speed, implicitly higher temperatures, including for fluids. Leakages from enclosures like gear boxes or hydraulic systems could increase the risk of fluid reaching hot surfaces, thus producing fires hard to be controlled and isolated. The designer have to evaluate the flammability of fluids and they should select several solutions for a particular application in order to estimate the costs of different solutions and to mitigate the risk of having accidental fires due to a specific fluid grade. The tests were done with the help of an original equipment allowing a dedicated soft assistance in order to protect the operator and to sustain reproducibility, according to the standard SR EN ISO 20823:2004 Petroleum and related products. The determination of the flammability characteristics of fluids in contact with hot surfaces - Manifold ignition test, There were tested the following grades of hydraulic oil HLP 68 X-Oil, HFC Prista, MHE 40 Prista (100% oil, a rapeseed oil (obtained after a dewaxing process and an emulsion oil-in-water (5% vol. MHE 40 Prista. There were identified distinct behaviours of these fluids under the test conditions

  15. Theoretical aspects concerning working fluids in hydraulic systems

    Directory of Open Access Journals (Sweden)

    Tița Irina

    2017-01-01

    Full Text Available Among the properties of working fluid, viscosity is the most important as it regards especially to pumps. In order to study the behavior of hydrostatic transmission it is important to create a reliable research instrument for dynamic simulation. Our research expertise being in SimHydraulics consequently this instrument is the suitable block diagram. The purpose of this paper is to present the possible ways to customize the properties of the working fluid in the block diagram.

  16. 煤矿液压支架焊接技术探讨%Discussion on the Welding Technology of Coal Mine Hydraulic Support

    Institute of Scientific and Technical Information of China (English)

    杨磊

    2015-01-01

    分析了煤矿液压支架焊接技术要求和技术分类,阐述了煤矿液压支架焊接技术和煤矿液压支架焊接机器人的应用。%This paper analyzed welding technical requirements and technical classification of coal mine hydraulic support, and expounded the application of the coal hydraulic support welding technology and coal hydraulic support welding robot.

  17. Process fluids of aero-hydraulic systems and their properties

    Directory of Open Access Journals (Sweden)

    I. S. Shumilov

    2014-01-01

    Full Text Available The article considers process fluids, which are presently applied to aviation hydraulic systems in domestic and world practice. Aviation practice deals with rather wide list of fluids. Based on the technical specification a designer makes the choice of specific fluid for the specific aircraft. Process fluids have to possess the specified properties presented in the article, namely: lubricating properties; stability of physical and chemical characteristics at operation and storage; lowtemperature properties; acceptable congelation temperature; compatibility with materials of units and components of hydraulic systems; heat conductivity; high rigidity; minimum low coefficient of volume expansion; fire-explosion safety; low density. They should also have good dielectric properties, be good to resist to destruction of molecules, have good anticorrosion and antierosion properties, as well as not create conditions for emerging electro-kinetic erosion of spooltype and other precision devices, and a number of other properties.The article presents materials on the oil-based process fluids with + (200-320 °C boiling temperature, gelled by a polymer of vinyl butyl ether, with aging inhibitor and dye for hydraulic systems of the subsonic and transonic aircraft which are combustible, with a temperature interval of use from — 60oС до +125oС. It also describes materials on process fluids, which are based on the mix of polydialkylsiloxane oligomers with organic diester aging inhibitors, and wear-resistant additive to be applied to the hydraulic systems of supersonic aircrafts using a fluid within the temperature interval from - 6О oС to +175oС for a long duration. The fire-explosion safety process fluids representing a mix of phosphoric esters with additives to improve viscous, anti-oxidizing, anticorrosive and anti-erosive properties are considered as well. They are used within the temperature range from - 60оС to +125оС with overheats up to +150

  18. A New Type of Hydraulic Actuator Using Electrorheological Fluids

    Science.gov (United States)

    Wendt, Eckhard; Büsing, Klaus W.

    Electrorheological Fluids (ERF) are usually used in semi active damping elements, e.g. shock absorbers or engine mounts because of their continuously controllable shear stress. A totally new field of application may be achieved, if an ERF is used as a hydraulic fluid and not only as a control medium. In this case a fundamental need is the capability to produce a volume flow by using normal hydraulic pumps, e.g. gear pumps. The ERF and the hydraulic components both must have a long lifetime without unusual wear. Bayer AG has developed an ERF based on soft crosslinked PU-particles dispersed in silicone oil. These ERF are characterised by a low basic viscosity, a high ER-effect and a moderate conductivity. Compared with previous ERF where hard inorganic particles were used, the new fluid is not abrasive. It is foremostly this characteristic which gives the possibility of using the ERF in hydraulic systems with high shear rates and high shear stresses. The usage of ERF as hydraulic fluid allows the construction of proportional valves without mechanically driven parts. The control of the pressure drop over the valves is realised directly by an electrical signal. It is possible to realise actuators with very fast response times since the reaction time of ERF is within milliseconds. For demonstration purpose Bayer AG has built an actuator which is controlled by an electrorheological valve-block. The calculation of the dimension of this actuator and the valves will be shown and the realised response time will be demonstrated.

  19. Modeling of plasma and thermo-fluid transport in hybrid welding

    Science.gov (United States)

    Ribic, Brandon D.

    Hybrid welding combines a laser beam and electrical arc in order to join metals within a single pass at welding speeds on the order of 1 m min -1. Neither autonomous laser nor arc welding can achieve the weld geometry obtained from hybrid welding for the same process parameters. Depending upon the process parameters, hybrid weld depth and width can each be on the order of 5 mm. The ability to produce a wide weld bead increases gap tolerance for square joints which can reduce machining costs and joint fitting difficulty. The weld geometry and fast welding speed of hybrid welding make it a good choice for application in ship, pipeline, and aerospace welding. Heat transfer and fluid flow influence weld metal mixing, cooling rates, and weld bead geometry. Cooling rate affects weld microstructure and subsequent weld mechanical properties. Fluid flow and heat transfer in the liquid weld pool are affected by laser and arc energy absorption. The laser and arc generate plasmas which can influence arc and laser energy absorption. Metal vapors introduced from the keyhole, a vapor filled cavity formed near the laser focal point, influence arc plasma light emission and energy absorption. However, hybrid welding plasma properties near the opening of the keyhole are not known nor is the influence of arc power and heat source separation understood. A sound understanding of these processes is important to consistently achieving sound weldments. By varying process parameters during welding, it is possible to better understand their influence on temperature profiles, weld metal mixing, cooling rates, and plasma properties. The current literature has shown that important process parameters for hybrid welding include: arc power, laser power, and heat source separation distance. However, their influence on weld temperatures, fluid flow, cooling rates, and plasma properties are not well understood. Modeling has shown to be a successful means of better understanding the influence of

  20. Aerobic biodegradation of organic compounds in hydraulic fracturing fluids.

    Science.gov (United States)

    Kekacs, Daniel; Drollette, Brian D; Brooker, Michael; Plata, Desiree L; Mouser, Paula J

    2015-07-01

    Little is known of the attenuation of chemical mixtures created for hydraulic fracturing within the natural environment. A synthetic hydraulic fracturing fluid was developed from disclosed industry formulas and produced for laboratory experiments using commercial additives in use by Marcellus shale field crews. The experiments employed an internationally accepted standard method (OECD 301A) to evaluate aerobic biodegradation potential of the fluid mixture by monitoring the removal of dissolved organic carbon (DOC) from an aqueous solution by activated sludge and lake water microbial consortia for two substrate concentrations and four salinities. Microbial degradation removed from 57 % to more than 90 % of added DOC within 6.5 days, with higher removal efficiency at more dilute concentrations and little difference in overall removal extent between sludge and lake microbe treatments. The alcohols isopropanol and octanol were degraded to levels below detection limits while the solvent acetone accumulated in biological treatments through time. Salinity concentrations of 40 g/L or more completely inhibited degradation during the first 6.5 days of incubation with the synthetic hydraulic fracturing fluid even though communities were pre-acclimated to salt. Initially diverse microbial communities became dominated by 16S rRNA sequences affiliated with Pseudomonas and other Pseudomonadaceae after incubation with the synthetic fracturing fluid, taxa which may be involved in acetone production. These data expand our understanding of constraints on the biodegradation potential of organic compounds in hydraulic fracturing fluids under aerobic conditions in the event that they are accidentally released to surface waters and shallow soils.

  1. Chemical Contamination Sensor for Phosphate Ester Hydraulic Fluids

    Directory of Open Access Journals (Sweden)

    Sumit Paul

    2010-01-01

    Full Text Available The paper deals with chemical contamination monitoring in phosphate-ester-based hydraulic fluids using nondispersive infrared (NDIR optical absorption. Our results show that NDIR monitoring allows detecting the take-up of water into such fluids and their hydrolytic disintegration as these become additionally stressed by Joule heating. Observations on the O–H stretching vibration band (3200–3800 cm−1 are used for determining the free water content (0–1.5% and the Total Acid Number (0–1 mgKOH/g. Both quantities can be assessed by monitoring the strength and the asymmetry of the O–H vibration band with regard to the free water absorption band centred around 3500 cm−1. As such optical parameters can be assessed without taking fluid samples from a pressurised hydraulic system, fluid degradation trends can be established based on regular measurements, before irreversible damage to the fluid has occurred. Therefore maintenance actions can be planned accordingly, which is very important for the airline, as unscheduled maintenance disturbs the flights organisation and often generates money loss.

  2. Deformation Characterization of Friction-Stir-Welded Tubes by Hydraulic Bulge Testing

    Science.gov (United States)

    Pang, Q.; Hu, Z. L.; Pan, X.; Zuo, X. Q.

    2014-10-01

    In this article, the large-diameter thin-walled aluminum alloy tubes were produced using a hybrid process combining friction-stir welding (FSW) and spinning. For this novel process, rolled aluminum alloy sheets with a thickness about 2-3 times the wall thickness of target tube, were FSW to form cylinders, and then the cylinders were subjected to spinning to get thin-walled aluminum alloy tubes. Both experimental and simulation study were conducted to investigate the deformation characterization of the FSW tube during hydraulic bulge testing, and the stress and strain states and thickness distribution of the FSW tube were investigated. It was found that the common defects of FSW tube can be significantly improved by specific welding devices. The ductility of the tube is considerably improved with nearly two times higher bulge ratio than as-spun tube after annealing treatment at 300°C. But the annealed tube still shows a high nonuniform wall thickness distribution due to the inhomogeneous deformation characteristics. With increasing deformation of the tube, the gap between the hoop and axial stress for the weld and base metal (BM) decreases. However, the hoop and axial stress of the weld are always greater than those of the BM at the same pressure.

  3. Anaerobic Biodegradation of Ethylene Glycol within Hydraulic Fracturing Fluid

    Science.gov (United States)

    Heyob, K. M.; Mouser, P. J.

    2014-12-01

    Ethylene glycol (EG) is a commonly used organic additive in hydraulic fracturing fluids used for shale gas recovery. Under aerobic conditions, this compound readily biodegrades to acetate and CO2 or is oxidized through the glycerate pathway. In the absence of oxygen, organisms within genera Desulfovibrio, Acetobacterium, and others can transform EG to acetaldehyde, a flammable and suspected carcinogenic compound. Acetaldehyde can then be enzymatically degraded to ethanol or acetate and CO2. However, little is known on how EG degrades in the presence of other organic additives, particularly under anaerobic conditions representative of deep groundwater aquifers. To better understand the fate and attenuation of glycols within hydraulic fracturing fluids we are assessing their biodegradation potential and pathways in batch anaerobic microcosm treatments. Crushed Berea sandstone was inoculated with groundwater and incubated with either EG or a synthetic fracturing fluid (SFF) containing EG formulations. We tracked changes in dissolved organic carbon (DOC), EG, and its transformation products over several months. Approximately 41% of bulk DOC in SFF is degraded within 21 days, with 58% DOC still remaining after 63 days. By comparison, this same SFF degrades by 70% within 25 days when inoculated with sediment-groundwater microbial communities, suggesting that bulk DOC degradation occurs at a slower rate and to a lesser extent with bedrock. Aerobic biodegradation of EG occurs rapidly (3-7 days); however anaerobic degradation of EG is much slower, requiring several weeks for substantial DOC loss to be observed. Ongoing experiments are tracking the degradation pathways of EG alone and in the presence of SFF, with preliminary data showing incomplete glycol transformation within the complex hydraulic fracturing fluid mixture. This research will help to elucidate rates, processes, and pathways for EG biodegradation and identify key microbial taxa involved in its degradation.

  4. Organic compounds in hydraulic fracturing fluids and wastewaters: A review.

    Science.gov (United States)

    Luek, Jenna L; Gonsior, Michael

    2017-10-15

    High volume hydraulic fracturing (HVHF) of shale to stimulate the release of natural gas produces a large quantity of wastewater in the form of flowback fluids and produced water. These wastewaters are highly variable in their composition and contain a mixture of fracturing fluid additives, geogenic inorganic and organic substances, and transformation products. The qualitative and quantitative analyses of organic compounds identified in HVHF fluids, flowback fluids, and produced waters are reviewed here to communicate knowledge gaps that exist in the composition of HVHF wastewaters. In general, analyses of organic compounds have focused on those amenable to gas chromatography, focusing on volatile and semi-volatile oil and gas compounds. Studies of more polar and non-volatile organic compounds have been limited by a lack of knowledge of what compounds may be present as well as quantitative methods and standards available for analyzing these complex mixtures. Liquid chromatography paired with high-resolution mass spectrometry has been used to investigate a number of additives and will be a key tool to further research on transformation products that are increasingly solubilized through physical, chemical, and biological processes in situ and during environmental contamination events. Diverse treatments have been tested and applied to HVHF wastewaters but limited information has been published on the quantitative removal of individual organic compounds. This review focuses on recently published information on organic compounds identified in flowback fluids and produced waters from HVHF. Copyright © 2017 Elsevier Ltd. All rights reserved.

  5. Field Demonstration of Military Bio-based Hydraulic Fluids Using Construction Equipment at Fort Leonard Wood

    Science.gov (United States)

    2009-05-01

    Committed to Excellence 4-7 May 2009 1 Field Demonstration of Military Bio -based Hydraulic Fluids Using Construction Equipment at Fort Leonard Wood...AND SUBTITLE Field Demonstration of Military Bio -based Hydraulic Fluids Using Construction Equipment at Fort Leonard Wood 5a. CONTRACT NUMBER 5b...4-7 May 2009 2 Outline  Background  Military Bio -based Hydraulic Fluid Specification  Field Demonstration and Results  Conclusions 4-7 May

  6. Heat transfer and fluid flow during laser spot welding of 304 stainless steel

    CERN Document Server

    He, X; Debroy, T

    2003-01-01

    The evolution of temperature and velocity fields during laser spot welding of 304 stainless steel was studied using a transient, heat transfer and fluid flow model based on the solution of the equations of conservation of mass, momentum and energy in the weld pool. The weld pool geometry, weld thermal cycles and various solidification parameters were calculated. The fusion zone geometry, calculated from the transient heat transfer and fluid flow model, was in good agreement with the corresponding experimentally measured values for various welding conditions. Dimensional analysis was used to understand the importance of heat transfer by conduction and convection and the roles of various driving forces for convection in the weld pool. During solidification, the mushy zone grew at a rapid rate and the maximum size of the mushy zone was reached when the pure liquid region vanished. The solidification rate of the mushy zone/liquid interface was shown to increase while the temperature gradient in the liquid zone at...

  7. Overview of Chronic Oral Toxicity Values for Chemicals Present in Hydraulic Fracturing Fluids, Flowback and Produced Waters

    Science.gov (United States)

    as part of EPA's Hydraulic Fracturing Drinking Water Assessment, EPA is summarizing existing toxicity data for chemicals reported to be used in hydraulic fracturing fluids and/or found in flowback or produced waters from hydraulically fractured wells

  8. Schaum’s outline of fluid mechanics and hydraulics

    CERN Document Server

    Giles, Ranald V; Liu, Cheng

    2014-01-01

    Tough Test Questions? Missed Lectures? Not Enough Time? Fortunately, there's Schaum's. More than 40 million students have trusted Schaum's to help them succeed in the classroom and on exams. Schaum's is the key to faster learning and higher grades in every subject. Each Outline presents all the essential course information in an easy-to-follow, topic-by-topic format. You also get hundreds of examples, solved problems, and practice exercises to test your skills. This Schaum's Outline gives you: 622 fully solved problems; extra practice on topics such as buoyancy and flotation, complex pipeline systems, fluid machinery, flow in open channels, and more; and support for all the major textbooks for fluidmechanics and hydraulics courses. Fully compatible with your classroom text, Schaum's highlights all the important facts you need to know. Use Schaum's to shorten your study time - and get your best test scores! Schaum's Outlines - Problem Solved.

  9. Characteristics of a hydraulic jump in Bingham fluid

    CERN Document Server

    Shu, Jian-Jun

    2014-01-01

    In this paper, we seek an adequate macroscopic model for a hydraulic jump in Bingham fluid. The formulas for conjugate depths, sequent bottom shear stress and critical depth are established. Since no exact analytical solution in closed form is available for conjugate depths, an approximate formula is developed. This formula can provide good results with an error less than 4%. The analytical results have revealed that the critical depth and the ratio of conjugate depths increase until bottom shear stress exceeds a certain value and then decrease afterwards. The bottom shear stress downstream of the jump is smaller than that upstream. The results are verified by experimental data and observations available in the literature.

  10. Contamination Control and Monitoring of Tap Water as Fluid in Industrial Tap Water Hydraulic Systems

    DEFF Research Database (Denmark)

    Conrad, Finn; Adelstorp, Anders

    1998-01-01

    Presentation of results and methods addressed to contamination control and monitoring of tap water as fluid in tap water hydraulic systems.......Presentation of results and methods addressed to contamination control and monitoring of tap water as fluid in tap water hydraulic systems....

  11. Contamination Control and Monitoring of Tap Water as Fluid in Industrial Tap Water Hydraulic Systems

    DEFF Research Database (Denmark)

    Conrad, Finn; Adelstorp, Anders

    1998-01-01

    Presentation of results and methods addressed to contamination control and monitoring of tap water as fluid in tap water hydraulic systems.......Presentation of results and methods addressed to contamination control and monitoring of tap water as fluid in tap water hydraulic systems....

  12. Indirect Prediction of Welding Fume Diffusion inside a Room Using Computational Fluid Dynamics

    Directory of Open Access Journals (Sweden)

    Sujit Dahal

    2016-05-01

    Full Text Available Welding is an important and widely used process in the manufacturing and maintenance of various works involving metals and alloys. While welding has broad applications, the welding fume generated during the process has impacts on workers’ health, which needs to be addressed. One of the major steps that can be undertaken to take care of this issue is the use of ventilation, which requires knowledge of characteristics and dispersion of the welding fume in the workers’ breathing zone. It is difficult to assess welding fume dispersion from manual measurement due to numerous welding processes and sufficient data requirement. Numerical prediction of welding fume is dubious due to several errors. This paper considers the use of numerically predicted CO2 concentrations to indirectly predict welding fume distribution in workshops. This is based on the assumption that if the particles are sufficiently small size, they follow the diffusion pattern of gases. Experiments are carried out in a room with an opening and a welding fume generation system for measurement of CO2 and fume diffusion. The results show high possibility of predicting welding fume concentration based on Computational Fluid Dynamics (CFD simulated CO2 concentration with a correlation coefficient of 0.74.

  13. Fluid-structure-interaction analysis for welded pipes with flow-accelerated corrosion wall thinning

    Energy Technology Data Exchange (ETDEWEB)

    Sun, L.; Ding, Y., E-mail: lan.sun@cnl.ca [Canadian Nuclear Laboratories, Chalk River, Ontario (Canada)

    2016-06-15

    The flow-accelerated corrosion (FAC) entrance effect results in enhanced wall thinning immediately downstream of a weld if the weld connects an upstream FAC-resistant material with a downstream less resistant material. The weld regions, especially those with local repairs, are susceptible to cracking due to the high residual stresses induced by fabrication. The combined effects of the FAC entrance effect and high stresses at a weld might compromise the structural integrity of the piping and lead to a failure. Weld degradation by FAC entrance effect has been observed at nuclear and fossil power plants. This paper describes an application using fluid-structure-interaction (FSI) modelling to study the combined effects of FAC wall thinning, weld residual stresses, and in-service loads on welded structures. Simplified cases analyzed were based on CANDU outlet feeder conditions. The analysis includes the flow and mass transfer modelling of the FAC entrance effect using computational fluid dynamics (CFD) and nonlinear structural analyses of the welded structures with wall thinning and an assumed weld residual stress and strain distribution. The FSI analyses were performed using ANSYS Workbench, an integrated platform that enables the coupling of CFD and structural analysis solutions. The obtained results show that the combination of FAC, weld residual stresses, in-service loads (including the internal pressure) and (or) extreme loads could cause high stresses and affect the integrity of the welded pipes. The present work demonstrated that the FSI modelling can be used as an effective approach to assess the integrity of welded structures. (author)

  14. Fluid-dynamic design optimization of hydraulic proportional directional valves

    Science.gov (United States)

    Amirante, Riccardo; Catalano, Luciano Andrea; Poloni, Carlo; Tamburrano, Paolo

    2014-10-01

    This article proposes an effective methodology for the fluid-dynamic design optimization of the sliding spool of a hydraulic proportional directional valve: the goal is the minimization of the flow force at a prescribed flow rate, so as to reduce the required opening force while keeping the operation features unchanged. A full three-dimensional model of the flow field within the valve is employed to accurately predict the flow force acting on the spool. A theoretical analysis, based on both the axial momentum equation and flow simulations, is conducted to define the design parameters, which need to be properly selected in order to reduce the flow force without significantly affecting the flow rate. A genetic algorithm, coupled with a computational fluid dynamics flow solver, is employed to minimize the flow force acting on the valve spool at the maximum opening. A comparison with a typical single-objective optimization algorithm is performed to evaluate performance and effectiveness of the employed genetic algorithm. The optimized spool develops a maximum flow force which is smaller than that produced by the commercially available valve, mainly due to some major modifications occurring in the discharge section. Reducing the flow force and thus the electromagnetic force exerted by the solenoid actuators allows the operational range of direct (single-stage) driven valves to be enlarged.

  15. 30 CFR 35.4 - Types of hydraulic fluid for which certificates of approval may be granted.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Types of hydraulic fluid for which certificates..., DEPARTMENT OF LABOR TESTING, EVALUATION, AND APPROVAL OF MINING PRODUCTS FIRE-RESISTANT HYDRAULIC FLUIDS General Provisions § 35.4 Types of hydraulic fluid for which certificates of approval may be...

  16. 30 CFR 75.1107-1 - Fire-resistant hydraulic fluids and fire suppression devices on underground equipment.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Fire-resistant hydraulic fluids and fire...-UNDERGROUND COAL MINES Fire Protection Fire Suppression Devices and Fire-Resistant Hydraulic Fluids on Underground Equipment § 75.1107-1 Fire-resistant hydraulic fluids and fire suppression devices on...

  17. Interstitial hydraulic conductivity and interstitial fluid pressure for avascular or poorly vascularized tumors.

    Science.gov (United States)

    Liu, L J; Schlesinger, M

    2015-09-07

    A correct description of the hydraulic conductivity is essential for determining the actual tumor interstitial fluid pressure (TIFP) distribution. Traditionally, it has been assumed that the hydraulic conductivities both in a tumor and normal tissue are constant, and that a tumor has a much larger interstitial hydraulic conductivity than normal tissue. The abrupt transition of the hydraulic conductivity at the tumor surface leads to non-physical results (the hydraulic conductivity and the slope of the TIFP are not continuous at tumor surface). For the sake of simplicity and the need to represent reality, we focus our analysis on avascular or poorly vascularized tumors, which have a necrosis that is mostly in the center and vascularization that is mostly on the periphery. We suggest that there is an intermediary region between the tumor surface and normal tissue. Through this region, the interstitium (including the structure and composition of solid components and interstitial fluid) transitions from tumor to normal tissue. This process also causes the hydraulic conductivity to do the same. We introduce a continuous variation of the hydraulic conductivity, and show that the interstitial hydraulic conductivity in the intermediary region should be monotonically increasing up to the value of hydraulic conductivity in the normal tissue in order for the model to correspond to the actual TIFP distribution. The value of the hydraulic conductivity at the tumor surface should be the lowest in value.

  18. Fluid-solid interaction model for hydraulic reciprocating O-ring seals

    Science.gov (United States)

    Liao, Chuanjun; Huang, Weifeng; Wang, Yuming; Suo, Shuangfu; Liu, Ying

    2013-01-01

    Elastohydrodynamic lubrication characteristics of hydraulic reciprocating seals have significant effects on sealing and tribology performances of hydraulic actuators, especially in high parameter hydraulic systems. Only elastic deformations of hydraulic reciprocating seals were discussed, and hydrodynamic effects were neglected in many studies. The physical process of the fluid-solid interaction effect did not be clearly presented in the existing fluid-solid interaction models for hydraulic reciprocating O-ring seals, and few of these models had been simultaneously validated through experiments. By exploring the physical process of the fluid-solid interaction effect of the hydraulic reciprocating O-ring seal, a numerical fluid-solid interaction model consisting of fluid lubrication, contact mechanics, asperity contact and elastic deformation analyses is constructed with an iterative procedure. With the SRV friction and wear tester, the experiments are performed to investigate the elastohydrodynamic lubrication characteristics of the O-ring seal. The regularity of the friction coefficient varying with the speed of reciprocating motion is obtained in the mixed lubrication condition. The experimental result is used to validate the fluid-solid interaction model. Based on the model, The elastohydrodynamic lubrication characteristics of the hydraulic reciprocating O-ring seal are presented respectively in the dry friction, mixed lubrication and full film lubrication conditions, including of the contact pressure, film thickness, friction coefficient, liquid film pressure and viscous shear stress in the sealing zone. The proposed numerical fluid-solid interaction model can be effectively used to analyze the operation characteristics of the hydraulic reciprocating O-ring seal, and can also be widely used to study other hydraulic reciprocating seals.

  19. Hydraulics.

    Science.gov (United States)

    Decker, Robert L.; Kirby, Klane

    This curriculum guide contains a course in hydraulics to train entry-level workers for automotive mechanics and other fields that utilize hydraulics. The module contains 14 instructional units that cover the following topics: (1) introduction to hydraulics; (2) fundamentals of hydraulics; (3) reservoirs; (4) lines, fittings, and couplers; (5)…

  20. 7 CFR 2902.28 - Stationary equipment hydraulic fluids.

    Science.gov (United States)

    2010-01-01

    ... formulated for use in stationary hydraulic equipment systems that have various mechanical parts, such as cylinders, pumps, valves, pistons, and gears, that are used for the transmission of power (and also...

  1. Optimization of Hydraulic Fracturing Fluid System in a Sand Oil Reservoir in Southwest of Iran

    Directory of Open Access Journals (Sweden)

    Reza Masoomi

    2015-10-01

    Full Text Available Fracturing fluid is one of the most important components of a hydraulic fracturing operation. Currently a lot of fluids are available for hydraulic fracturing. In order to selecting the most appropriate fracturing fluid for oil and gas wells with special characteristics, should be well understood fluid properties and should be informed about how changes in fluid properties to achieve the desired results. The aim of this study is optimization of viscosity and gel concentration in water base and foam base fluids which are used in hydraulic fracturing process in a sand oil reservoir in southwest of Iran. For this purpose various scenarios have been designed for various kinds of water base fluids and foam base fluids. Then the cumulative oil production has been estimated versus time and fracture half length. In addition the final required fracturing fluid and proppant have been determined for hydraulic fracturing in studied reservoir. Also in this study increasing the cumulative oil recovery in fractured and Non-fractured wells in a sand oil reservoir in southwest of Iran have been investigated.

  2. Mechanical testing of hydraulic fluids II; Mechanische Pruefung von Hydraulikfluessigkeiten II

    Energy Technology Data Exchange (ETDEWEB)

    Kessler, M.; Feldmann, D.G.; Laukart, V.

    2001-09-01

    Since May 1996 the Institute for Mechanical Engineering Design 1 of Technical University of Hamburg-Harburg is working on the topic of ''Mechanical Testing of Hydraulic fluids''. The first project lasting 2 1/2 years was completed in 1999, the results are published as the DGMK report 514. Within these project a testing principle for the ''mechanical testing'' of hydraulic fluids has been derived, a prototype of a test rig was designed and set in operation at the authors' institute. This DGMK-report 514-1 describes the results of the second project, which investigates the operating behaviour of the test-rig more in detail. Several test-runs with a total number of 11 different hydraulic fluids show the dependence of the different lubricating behaviour of the tested fluids and their friction and wear behaviour during the tests in a reproducible way. The aim of the project was to derive a testing principle including the design of a suitable test-rig for the mechanical testing of hydraulic fluids. Based on the described results it can be stated that with the developed test it is possible to test the lubricity of hydraulic fluids reproducible and in correlation to field experiences within a relatively short time, so the target was reached. (orig.)

  3. Application of computational fluid dynamics methods to improve thermal hydraulic code analysis

    Science.gov (United States)

    Sentell, Dennis Shannon, Jr.

    A computational fluid dynamics code is used to model the primary natural circulation loop of a proposed small modular reactor for comparison to experimental data and best-estimate thermal-hydraulic code results. Recent advances in computational fluid dynamics code modeling capabilities make them attractive alternatives to the current conservative approach of coupled best-estimate thermal hydraulic codes and uncertainty evaluations. The results from a computational fluid dynamics analysis are benchmarked against the experimental test results of a 1:3 length, 1:254 volume, full pressure and full temperature scale small modular reactor during steady-state power operations and during a depressurization transient. A comparative evaluation of the experimental data, the thermal hydraulic code results and the computational fluid dynamics code results provides an opportunity to validate the best-estimate thermal hydraulic code's treatment of a natural circulation loop and provide insights into expanded use of the computational fluid dynamics code in future designs and operations. Additionally, a sensitivity analysis is conducted to determine those physical phenomena most impactful on operations of the proposed reactor's natural circulation loop. The combination of the comparative evaluation and sensitivity analysis provides the resources for increased confidence in model developments for natural circulation loops and provides for reliability improvements of the thermal hydraulic code.

  4. SIMULATION OF FLUID FLOW IN CHANNEL OF A NOVEL HYDRAULIC SHOCK GENERATOR

    Institute of Scientific and Technical Information of China (English)

    Fu Xin; Yang Huayong

    2000-01-01

    In order to improve the engineering performance of a novel hydraulic shock generator,the fluid flow inside its complex passages is numerically investigated.The effects of the inlet flow velocity upon the turbulence intensity of the jet flow are analyzed.The calculated pressure loss is experimentally verified with the consideration of temperature determined viscosity shifting.The results are used as the reference in the further development of the hydraulic shock generator

  5. Hydraulic fracturing fluid migration in the subsurface: A review and expanded modeling results

    Science.gov (United States)

    Birdsell, Daniel T.; Rajaram, Harihar; Dempsey, David; Viswanathan, Hari S.

    2015-09-01

    Understanding the transport of hydraulic fracturing (HF) fluid that is injected into the deep subsurface for shale gas extraction is important to ensure that shallow drinking water aquifers are not contaminated. Topographically driven flow, overpressured shale reservoirs, permeable pathways such as faults or leaky wellbores, the increased formation pressure due to HF fluid injection, and the density contrast of the HF fluid to the surrounding brine can encourage upward HF fluid migration. In contrast, the very low shale permeability and capillary imbibition of water into partially saturated shale may sequester much of the HF fluid, and well production will remove HF fluid from the subsurface. We review the literature on important aspects of HF fluid migration. Single-phase flow and transport simulations are performed to quantify how much HF fluid is removed via the wellbore with flowback and produced water, how much reaches overlying aquifers, and how much is permanently sequestered by capillary imbibition, which is treated as a sink term based on a semianalytical, one-dimensional solution for two-phase flow. These simulations include all of the important aspects of HF fluid migration identified in the literature review and are performed in five stages to faithfully represent the typical operation of a hydraulically fractured well. No fracturing fluid reaches the aquifer without a permeable pathway. In the presence of a permeable pathway, 10 times more fracturing fluid reaches the aquifer if well production and capillary imbibition are not included in the model.

  6. Dynamic characteristics of Semi-active Hydraulic Engine Mount Based on Fluid-Structure Interaction FEA

    OpenAIRE

    Tian Jiande; Jiang Xue; Liu Guozheng; Shi Wenku; Liu Baoquan; Ma Meiqin

    2015-01-01

    A kind of semi-active hydraulic engine mount is studied in this paper. After careful analysis of its structure and working principle, the FEA simulation of it was divided into two cases. One is the solenoid valve is open, so the air chamber connects to the atmosphere, and Fluid-Structure Interaction was used. Another is the solenoid valve is closed, and the air chamber has pressure, so Fluid-Structure-Gas Interaction was used. The test of this semi-active hydraulic engine mount was carried ou...

  7. The study of crosslinked fluid leakoff in hydraulic fracturing physical simulations

    Energy Technology Data Exchange (ETDEWEB)

    Grothe, Vinicius Perrud; Ribeiro, Paulo Roberto [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia Mecanica. Dept. de Engenharia de Petroleo; Sousa, Jose Luiz Antunes de Oliveira e [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia. Dept. de Estruturas; Fernandes, Paulo Dore [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

    2000-07-01

    The fluid loss plays an important role in the design and execution of hydraulic fracturing treatments. The main objectives of this work were: the study of the fluid loss associated with the propagation of hydraulic fractures generated at laboratory; and the comparison of two distinct methods for estimating leakoff coefficients - Nolte analysis and the filtrate volume vs. square root of time plot. Synthetic rock samples were used as well as crosslinked hydroxypropyl guar (HPG) fluids in different polymer concentrations. The physical simulations comprised the confinement of (0.1 x 0.1 x 0.1) m{sup 3} rock samples in a load cell for the application of an in situ stress field. Different flow rates were employed in order to investigate shear effects on the overall leakoff coefficient. Horizontal radial fractures were hydraulically induced with approximate diameters, what was accomplished by controlling the injection time. Leakoff coefficients determined by means of the pressure decline analysis were compared to coefficients obtained from static filtration tests, considering similar experimental conditions. The research results indicated that the physical simulation of hydraulic fracturing may be regarded as an useful tool for evaluating the effectiveness of fracturing fluids and that it can supply reliable estimates of fluid loss coefficients. (author)

  8. Understanding, Classifying, and Selecting Environmentally Acceptable Hydraulic Fluids

    Science.gov (United States)

    2016-08-01

    from renewable resources CRITERIA FOR ENVIRONMENTALLY ACCEPTABLE FLUIDS: The environmental factors for EA fluids are defined by the American...States Coast Guard (USCG), the United States Environmental Protection Agency (EPA), and the International Maritime Organization (IMO) provide specific...viscosity index • Lubricity • Pour point (point of oil solidification) • Wear protection (pump wear test, gear loading) • Foam • Air release • R

  9. POSSIBILITY OF HYDRAULIC FLUIDS WITH A LOW ENVIRONMENTAL IMPACT APPLICATION IN AGRICULTURE AND TRANSPORT MACHINERY

    Directory of Open Access Journals (Sweden)

    Marian Kučera

    2013-12-01

    Full Text Available Agricultural and transport equipment is ideally suited to use hydraulic oils. After engine oils, hydraulic fluids are the second most important group of lubricants. More than 85 % of these materials are currently mineral oil-based. In view of their high ecotoxicity and low biodegradability, mineral oil-based lubricants constitute a considerable threat to the environment. In contrast, most hydraulic fluids based on plant oils have a low environmental impact and are completely biodegradable. Moreover, lubricants based on plant oils display excellent tribological properties and generally have very high viscosity indices and flash points. For this reason, therefore, particularly soybean, sunflower and rapeseed seem to possess the relevant properties as a potential hydraulic fluid. There are several tribotechnical methods how to assess the current technical state of used lubricants (viscosity, water content, flash point, acidity. One of the modern methods how to detect wear particles is LaserNet Fines, which is a suitable technique for machine condition monitoring. The ageing of test oils is analysed by the Fourier transform infrared spectroscopy (FT-IR; for determining anti-wear properties of hydraulic oils, the standard STN EN ISO 20623:2004 indicates 1 hour under an applied load of 150 N. The objective of the paper is to show the description and examples of modern tribotechnical methods used for determination of the technical state of used biolubricants utilized in agriculture and transport machinery.

  10. A nonlocal model for fluid-structure interaction with applications in hydraulic fracturing

    CERN Document Server

    Turner, Daniel Z

    2012-01-01

    Modeling important engineering problems related to flow-induced damage (in the context of hydraulic fracturing among others) depends critically on characterizing the interaction of porous media and interstitial fluid flow. This work presents a new formulation for incorporating the effects of pore pressure in a nonlocal representation of solid mechanics. The result is a framework for modeling fluid-structure interaction problems with the discontinuity capturing advantages of an integral based formulation. A number of numerical examples are used to show that the proposed formulation can be applied to measure the effect of leak-off during hydraulic fracturing as well as modeling consolidation of fluid saturated rock and surface subsidence caused by fluid extraction from a geologic reservoir. The formulation incorporates the effect of pore pressure in the constitutive description of the porous material in a way that is appropriate for nonlinear materials, easily implemented in existing codes, straightforward in i...

  11. Application of computational fluid dynamic to model the hydraulic performance of subsurface flow wetlands

    Institute of Scientific and Technical Information of China (English)

    FAN Liwei; Hai Reti; WANG Wenxing; LU Zexiang; YANG Zhiming

    2008-01-01

    A subsurface flow wetland (SSFW) was simulated using a commercial computational fluid dynamic (CFD) code. The constructed media was simulated using porous media and the liquid resident time distribution (RTD) in the SSFW was obtained using the particle trajectory model. The effect of wetland configuration and operating conditions on the hydraulic performance of the SSFW were investigated. The results indicated that the hydraulic performance of the SSFW was predominantly affected by the wetland configuration. The hydraulic efficiency of the SSFW with an inlet at the middle edge of the upper media was 0.584 and the best among the SSFWs with an inlet at the top, the middle, and the bottom edge of the upper media. The constructed media affected the hydraulic performance by the ratio (K) of the upper and lower media resistance. The selection of appropriate media resistance in the protection layer can improve the hydraulic efficiency. When the viscous resistance coefficient of the media in the protection layer changed from 2.315×105 to 1.200×108, the hydraulic efficiency of the SSFW increased from 0.301 to 0.751. However, the effect of operating conditions on the hydraulic efficiency of the SSFW was slight.

  12. Influence of Concentration and Salinity on the Biodegradability of Organic Additives in Hydraulic Fracturing Fluid

    Science.gov (United States)

    Mouser, P. J.; Kekacs, D.

    2014-12-01

    One of the risks associated with the use of hydraulic fracturing technologies for energy development is the potential release of hydraulic fracturing-related fluids into surface waters or shallow aquifers. Many of the organic additives used in hydraulic fracturing fluids are individually biodegradable, but little is know on how they will attenuate within a complex organic fluid in the natural environment. We developed a synthetic hydraulic fracturing fluid based on disclosed recipes used by Marcellus shale operators to evaluate the biodegradation potential of organic additives across a concentration (25 to 200 mg/L DOC) and salinity gradient (0 to 60 g/L) similar to Marcellus shale injected fluids. In aerobic aqueous solutions, microorganisms removed 91% of bulk DOC from low SFF solutions and 57% DOC in solutions having field-used SFF concentrations within 7 days. Under high SFF concentrations, salinity in excess of 20 g/L inhibited organic compound biodegradation for several weeks, after which time the majority (57% to 75%) of DOC remained in solution. After SFF amendment, the initially biodiverse lake or sludge microbial communities were quickly dominated (>79%) by Pseudomonas spp. Approximately 20% of added carbon was converted to biomass while the remainder was respired to CO2 or other metabolites. Two alcohols, isopropanol and octanol, together accounted for 2-4% of the initial DOC, with both compounds decreasing to below detection limits within 7 days. Alcohol degradation was associated with an increase in acetone at mg/L concentrations. These data help to constrain the biodegradation potential of organic additives in hydraulic fracturing fluids and guide our understanding of the microbial communities that may contribute to attenuation in surface waters.

  13. Development of a Test Apparatus for Measurement of Hydraulic Fluid Efficiency

    Institute of Scientific and Technical Information of China (English)

    Matt Jackson; Brian Koehler

    2011-01-01

    With increasing demand for nonrenewable resources,energy conservation is critical.Efficiency gains allow more work to be performed while maintaining or even decreasing the energy expended in the process.Reducing the energy consumed by a system results in favorable economic and environmental impact.An apparatus has been developed to measure hydraulic fluid efficiency in a stationary application.The system can be used to develop more efficient fluids,leading to increased work output or decreased energy consumption.

  14. Computational Fluid Dynamics Modelling of Hydraulics and Sedimentation in Process Reactors During Aeration Tank Settling

    DEFF Research Database (Denmark)

    Dam Jensen, Mette; Ingildsen, Pernille; Rasmussen, Michael R.;

    2005-01-01

    shown to be more effective than others. To improve the design of less effective plants Computational Fluid Dynamics (CFD) modelling of hydraulics and sedimentation has been applied. The paper discusses the results at one particular plant experiencing problems with partly short-circuiting of the inlet...... been suggested and tested by means of computational fluid dynamics modelling. The most promissing design change have been found and reported....

  15. Dynamic characteristics of Semi-active Hydraulic Engine Mount Based on Fluid-Structure Interaction FEA

    Directory of Open Access Journals (Sweden)

    Tian Jiande

    2015-01-01

    Full Text Available A kind of semi-active hydraulic engine mount is studied in this paper. After careful analysis of its structure and working principle, the FEA simulation of it was divided into two cases. One is the solenoid valve is open, so the air chamber connects to the atmosphere, and Fluid-Structure Interaction was used. Another is the solenoid valve is closed, and the air chamber has pressure, so Fluid-Structure-Gas Interaction was used. The test of this semi-active hydraulic engine mount was carried out to compare with the simulation results, and verify the accuracy of the model. Then the dynamic characteristics-dynamic stiffness and damping angle were analysed by simulation and test. This paper provides theoretical support for the development and optimization of the semi-active hydraulic engine mount.

  16. Particle-based simulation of hydraulic fracture and fluid/heat flow in geothermal reservoirs

    Science.gov (United States)

    Mora, Peter; Wang, Yucang; Alonso-Marroquin, Fernando

    2013-06-01

    Realizing the potential of geothermal energy as a cheap, green, sustainable resource to provide for the planet's future energy demands that a key geophysical problem be solved first: how to develop and maintain a network of multiple fluid flow pathways for the time required to deplete the heat within a given region. We present the key components for micro-scale particle-based numerical modeling of hydraulic fracture, and fluid and heat flow in geothermal reservoirs. They are based on the latest developments of ESyS-Particle - the coupling of the Lattice Solid Model (LSM) to simulate the nonlinear dynamics of complex solids with the Lattice Boltzmann Method (LBM) applied to the nonlinear dynamics of coupled fluid and heat flow in the complex solid-fluid system. The coupled LSM/LBM can be used to simulate development of fracture systems in discontinuous media, elastic stress release, fluid injection and the consequent slip at joint surfaces, and hydraulic fracturing; heat exchange between hot rocks and water within flow pathways created through hydraulic fracturing; and fluid flow through complex, narrow, compact and gouge-or powder-filled fracture and joint systems. We demonstrate the coupled LSM/LBM to simulate the fundamental processes listed above, which are all components for the generation and sustainability of the hot-fractured rock geothermal energy fracture systems required to exploit this new green-energy resource.

  17. Effect of rock rheology on fluid leak- off during hydraulic fracturing

    Science.gov (United States)

    Yarushina, V. M.; Bercovici, D.; Oristaglio, M. L.

    2012-04-01

    In this communication, we evaluate the effect of rock rheology on fluid leak­off during hydraulic fracturing of reservoirs. Fluid leak-off in hydraulic fracturing is often nonlinear. The simple linear model developed by Carter (1957) for flow of fracturing fluid into a reservoir has three different regions in the fractured zone: a filter cake on the fracture face, formed by solid additives from the fracturing fluid; a filtrate zone affected by invasion of the fracturing fluid; and a reservoir zone with the original formation fluid. The width of each zone, as well as its permeability and pressure drop, is assumed to remain constant. Physical intuition suggests some straightforward corrections to this classical theory to take into account the pressure dependence of permeability, the compressibility or non-Newtonian rheology of fracturing fluid, and the radial (versus linear) geometry of fluid leak­off from the borehole. All of these refinements, however, still assume that the reservoir rock adjacent to the fracture face is non­deformable. Although the effect of poroelastic stress changes on leak-off is usually thought to be negligible, at the very high fluid pressures used in hydraulic fracturing, where the stresses exceed the rock strength, elastic rheology may not be the best choice. For example, calculations show that perfectly elastic rock formations do not undergo the degree of compaction typically seen in sedimentary basins. Therefore, pseudo-elastic or elastoplastic models are used to fit observed porosity profiles with depth. Starting from balance equations for mass and momentum for fluid and rock, we derive a hydraulic flow equation coupled with a porosity equation describing rock compaction. The result resembles a pressure diffusion equation with the total compressibility being a sum of fluid, rock and pore-space compressibilities. With linear elastic rheology, the bulk formation compressibility is dominated by fluid compressibility. But the possibility

  18. Evaluation of Biobased Hydraulic Fluids in Military Construction Equipment

    Science.gov (United States)

    2007-10-31

    instead of the petroleum sources. Their biodegradability is comparable to vegetable oils and the lubrication properties are very similar to mineral ...Ni, Mg, Cu, and Zn) were analyzed. Unlike the petroleum based fluids, the BHFs evaluated did not contain organo - metal additives. However, field

  19. Hydraulic study of drilling fluid flow in circular and annular tubes

    Energy Technology Data Exchange (ETDEWEB)

    Scheid, C.M.; Calcada, L.A.; Braga, E.R.; Paraiso, E.C.H. [Universidade Federal Rural do Rio de Janeiro (PPGEQ/UFRRJ), Seropedica, RJ (Brazil). Programa de Pos-Graduacao em Engenharia Quimica. Dept. de Engenharia Qumica], E-mail: calcada@ufrrj.br; Martins, A. L. [Petroleo Brasileiro S.A. (CENPES/PETROBRAS), Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

    2011-10-15

    This study investigates the drilling fluid flow behavior of two water-based drilling fluids in circular and annular tubes. The study has four main objectives: 1) to evaluate correlations between the Power Law and the Casson rheological models, 2) to characterize the flow behavior, 3) to evaluate five hydraulic-diameter equations, and 4) to evaluate the correlations of five turbulent flow-friction factors. The experimental fluid flow loop consisted of one positive displacement pump of 25 HP connected to a 500-liter tank agitated by a 3-HP mixer. The fluids passed through six meters long tubes, arranged in three horizontal rows with independent inlets and outlets. The circular tubes had a 1 inch diameter and were configured as two concentric annular tubes. Annular Tube I had an outer diameter of 1 1/4 inch and an inner diameter of 1/2 inch. Annular Tube II had an outer diameter of 2 inches and an inner diameter of 3/4 inch. The results show that, for the fluids in exam, correlations proposed in the literature were inaccurate as far as predicting hydraulic diameter, estimating pressure drop, and defining the flow regime. In general, the performance of those correlations depended on the fluid properties and on the system's geometry. Finally, literature parameters for some of the correlations were estimated for the two drilling fluids studied. These estimations improved the predictive capacity of calculating the friction factor for real drilling fluids applications for both circular and annular tubes. (author)

  20. Fluid Compressibility Effects during Hydraulic Fracture: an Opportunity for Gas Fracture Revival

    Science.gov (United States)

    Mighani, S.; Boulenouar, A.; Moradian, Z.; Evans, J. B.; Bernabe, Y.

    2015-12-01

    Hydraulic fracturing results when internal pore pressure is increased above a critical value. As the fracture extends, the fluid flows to the crack tip. The fracturing process depends strongly on the physical properties of both the porous solid and the fluid (e.g. porosity and elastic moduli for the solid, viscosity and compressibility for the fluid). It is also affected by the in-situ stress and pore pressure conditions. Here, we focus on the effect of fluid properties on hydraulic fracturing under conventional triaxial loading. Cylinders of Solnhofen limestone (a fine-grained, low permeability rock) were prepared with a central borehole through which different pressurized fluids such as oil, water or argon, were introduced. Preliminary experiments were performed using a confining pressure of 5 MPa and axial stress of 7 MPa. Our goal was to monitor fracture extension using strain gauges, acoustic emissions (AE) recording and ultrasonic velocity measurements. We also tried to compare the data with analytical models of fracture propagation. Initial tests showed that simple bi-wing fractures form when the fracturing fluid is relatively incompressible. With argon as pore fluid, a complex fracture network was formed. We also observed that the breakdown pressure was higher with argon than with less compressible fluids. After fracturing occurred, we cycled fluid pressure for several times. During the first cycles, re-opening of the fracture was associated with additional propagation. In general, it took 4 cycles to inhibit further propagation. Analytical models suggest that initial fractures occurring with compressible fluids tend to stabilize. Hence, formation and extension of additional fractures may occur, leading to a more complex morphology. Conversely, fractures formed by incompressible fluids remain critically stressed as they extend, thus producing a simple bi-wing fracture. Using compressible fracturing fluids could be a suitable candidate for an efficient

  1. NUMERICAL MODELING OF HEAT TRANSFER AND FLUID FLOW IN KEYHOLE PLASMA ARC WELDING OF DISSIMILAR STEEL JOINTS

    Directory of Open Access Journals (Sweden)

    M. A. Daha

    2012-02-01

    Full Text Available The evolution of temperature profiles and weld pool geometry during dissimilar welding between 2205 duplex stainless steel and A36 low carbon steel using keyhole plasma arc welding has been simulated using a three dimensional numerical heat transfer and fluid flow model. An adaptive heat source is proposed as a heat source model for performing a non-linear transient thermal analysis, based on the configuration feature of keyhole plasma arc welds. Temperature profiles and solidified weld pool geometry are presented for three different welding heat input. The reversed bugle shape parameters (width of fusion zone at both top and bottom surfaces of the weld pool geometry features for a dissimilar 2205–A36 weld joint are summarized to successfully explain the observations. The model was also applied to keyhole plasma welding of 6.8 mm thick similar 2205 duplex stainless steel joint for validation. The simulation results were compared with independently obtained experimental data and good agreements have been obtained.

  2. Welding.

    Science.gov (United States)

    Cowan, Earl; And Others

    The curriculum guide for welding instruction contains 16 units presented in six sections. Each unit is divided into the following areas, each of which is color coded: terminal objectives, specific objectives, suggested activities, and instructional materials; information sheet; transparency masters; assignment sheet; test; and test answers. The…

  3. Stimuli Responsive/Rheoreversible Hydraulic Fracturing Fluids for Enhanced Geothermal Energy Production (Part II)

    Energy Technology Data Exchange (ETDEWEB)

    Bonneville, Alain; Jung, Hun Bok; Shao, Hongbo; Kabilan, Senthil; Um, Wooyong; Carroll, Kenneth C.; Varga, Tamas; Suresh, Niraj; Stephens, Sean A.; Fernandez, Carlos A.

    2014-12-14

    We have used an environmentally friendly and recyclable hydraulic fracturing fluid - diluted aqueous solutions of polyallylamine or PAA – for reservoir stimulation in Enhanced Geothermal System (EGS). This fluid undergoes a controlled and large volume expansion with a simultaneous increase in viscosity triggered by CO2 at EGS temperatures. We are presenting here the results of laboratory-scale hydraulic fracturing experiment using the fluid on small cylindrical rock cores (1.59 cm in diameter and 5.08 cm in length) from the Coso geothermal field in California. Rock samples consisted of Mesozoic diorite metamorphosed to greenschist facies. The experiments were conducted on 5 samples for realistic ranges of pressures (up to 275 bar) and temperatures (up to 210 °C) for both the rock samples and the injected fluid. After fracturing, cores were subjected to a CO2 leakage test, injection of KI solution, and X-ray microtomography (XMT) scanning to examine the formation and distribution of fractures. The design and conduct of these experiments will be presented and discussed in details. Based on the obtained XMT images, Computational Fluid Dynamics (CFD) simulations were then performed to visualize hydraulic fractures and compute the bulk permeability. OpenFOAM (OpenCFD Ltd., Reading, UK), was used to solve the steady state simulation. The flow predictions, based upon the laminar, 3-D, incompressible Navier-Stokes equations for fluid mass and momentum, show the remarkable stimulation of the permeability in the core samples and demonstrate the efficiency of such a CO2 triggered fluid in EGS.

  4. A Geochemical Framework for Evaluating Shale-Hydraulic Fracture Fluid Interactions

    Science.gov (United States)

    Harrison, A. L.; Jew, A. D.; Dustin, M. K.; Joe-Wong, C. M.; Thomas, D.; Maher, K.; Brown, G. E.; Bargar, J.; Bill, M.; Conrad, M. E.

    2015-12-01

    The development of shale oil and gas reservoirs has increased dramatically due to the application of hydraulic fracturing techniques. Fracture fluids contain dissolved oxygen and numerous chemical additives [1] that are out of equilibrium with the reducing conditions in shale reservoirs and could react extensively with shale minerals and alter porosity. Yet, the complex dissolution-precipitation reactions in shales along with the poorly constrained characteristics of many fracture fluid additives hinder predictive modeling based on established reaction kinetics and thermodynamic constants [2]. Here, we are developing a reaction framework to better predict reaction progress and porosity evolution upon exposure of shales to hydraulic fracturing fluids. To this end, the reactive transport model CrunchFlow [3] was applied to the results of batch reactor experiments containing shales of different mineralogical and organic compositions exposed to simulated fracturing fluid. Despite relatively good agreement between modeled and experimental data for pH and aqueous Ca concentrations, which are strongly governed by carbonate dissolution, the model is presently unable to reproduce observed trends in aqueous Fe concentration. This is largely attributable to the dearth of thermodynamic data for certain fracture fluid components and the complex interactions between multiple Fe-bearing mineral phases. Experimental results revealed that the presence of organic fracture fluid components strongly influenced the precipitation of Fe-bearing phases, which are speculated to coat fracture fluid polymers that formed in the reactors. The incorporation of these effects in our reactive transport model will permit improved prediction of reservoir permeability evolution and metal release during hydraulic fracturing operations. [1] Stringfellow et al. (2014) J. Hazard. Mater. [2] Carroll et al. (2013) Environ. Sci. Technol. [3] Steefel and Maher (2009) Rev. Mineral. Geochem.

  5. Vegetable oils as hydraulic fluids for agricultural applications

    Energy Technology Data Exchange (ETDEWEB)

    Mendoza, G.; Igartua, A.; Fernandez-Diaz, B.; Urquiola, F.; Vivanco, S.; Arguizoniz, R.

    2011-07-01

    The formulation of environmentally friendly lubricants following the criterion of the European EcoLabel is expensive owing to the lack of technological development in this area. The present work deals with the development of lubricant formulations from vegetable oils, in particular using high oleic sunflower oil as base fluid. These new biolubricants have to perform as good as the reference lubricants used in the real application (an agricultural tractor) but with the additional condition and value of their biodegradability without toxicity. Formulation development has been performed by Verkol Lubricantes, involving the selection of the base oil and the design of the additive package. The investigation performed by Tekniker in the laboratory has covered different aspects, characterizing the most important physicochemical properties of the lubricants, including their behavior at low temperatures and their resistance to oxidation. The ribological properties of the new biolubricants have also been studied, analyzing their ability to protect the interacting surface from wear, as well as the level of friction generated during sliding. Moreover, the compatibility of the new formulated oil with all the seals present in the real application has been taken into consideration. The selected lubricant is now being tested in agricultural machinery from AGRIA. (Author).

  6. Hydraulic fluids and jet engine oil: pyrolysis and aircraft air quality.

    Science.gov (United States)

    van Netten, C; Leung, V

    2001-01-01

    Incidents of smoke in aircraft cabins often result from jet engine oil and/or hydraulic fluid that leaks into ventilation air, which can be subjected to temperatures that exceed 500 degrees C. Exposed flight-crew members have reported symptoms, including dizziness, nausea, disorientation, blurred vision, and tingling in the legs and arms. In this study, the authors investigated pyrolysis products of one jet engine oil and two hydraulic fluids at 525 degrees C. Engine oil was an important source of carbon monoxide. Volatile agents and organophosphate constituents were released from all the agents tested; however, the neurotoxin trimethyl propane phosphate was not found. The authors hypothesized that localized condensation of pyrolysis products in ventilation ducts, followed by mobilization when cabin heat demand was high, accounted for mid-flight incidents. The authors recommended that carbon monoxide data be logged continuously to capture levels during future incidents.

  7. Extensive use of computational fluid dynamics in the upgrading of hydraulic turbines

    Energy Technology Data Exchange (ETDEWEB)

    Sabourin, M.; Eremeef, R.; De Henau, V.

    1995-12-31

    Computational fluid dynamics codes, based on turbulent Navier-Stokes equations, allow evaluation of the hydraulic losses of each turbine component with precision. Using those codes with the new generation of computers enables a wide variety of component geometries to be modelled and compared to the original designs under flow conditions obtained from testing, at a reasonable cost and in a relatively short time. This paper reviews the actual method used in the design of a solution to a turbine rehabilitation project involving runner replacement, redesign of upstream components (stay vanes and wicket gates), and downstream components (draft tubes and runner outlets). The paper shows how computational fluid dynamics can help hydraulic engineers to obtain valuable information not only on performance enhancement but also on the phenomena that produce the enhancement, and to reduce the variety of modifications to be tested.

  8. Static Analysis of High-Performance Fixed Fluid Power Drive with a Single Positive-Displacement Hydraulic Motor

    Directory of Open Access Journals (Sweden)

    O. F. Nikitin

    2015-01-01

    Full Text Available The article deals with the static calculations in designing a high-performance fixed fluid power drive with a single positive-displacement hydraulic motor. Designing is aimed at using a drive that is under development and yet unavailable to find and record the minimum of calculations and maximum of existing hydraulic units that enable clear and unambiguous performance, taking into consideration an available assortment of hydraulic units of hydraulic drives, to have the best efficiency.The specified power (power, moment and kinematics (linear velocity or angular velocity of rotation parameters of the output element of hydraulic motor determine the main output parameters of the hydraulic drive and the useful power of the hydraulic drive under development. The value of the overall efficiency of the hydraulic drive enables us to judge the efficiency of high-performance fixed fluid power drive.The energy analysis of a diagram of the high-performance fixed fluid power drive shows that its high efficiency is achieved when the flow rate of fluid flowing into each cylinder and the magnitude of the feed pump unit (pump are as nearly as possible.The paper considers the ways of determining the geometric parameters of working hydromotors (effective working area or working volume, which allow a selection of the pumping unit parameters. It discusses the ways to improve hydraulic drive efficiency. Using the principle of holding constant conductivity allows us to specify the values of the pressure losses in the hydraulic units used in noncatalog modes. In case of no exact matching between the parameters of existing hydraulic power modes and a proposed characteristics of the pump unit, the nearest to the expected characteristics is taken as a working version.All of the steps allow us to create the high-performance fixed fluid power drive capable of operating at the required power and kinematic parameters with high efficiency.

  9. Potential Impacts of Spilled Hydraulic Fracturing Fluid Chemicals on Water Resources: Types, volumes, and physical-chemical properties of chemicals

    Science.gov (United States)

    Hydraulic fracturing (HF) fluid chemicals spilled on-site may impact drinking water resources. While chemicals generally make up <2% of the total injected fluid composition by mass, spills may have undiluted concentrations. HF fluids typically consist of a mixture of base flui...

  10. Microbial Community Changes in Hydraulic Fracturing Fluids and Produced Water from Shale Gas Extraction

    Energy Technology Data Exchange (ETDEWEB)

    Mohan, Arvind Murali; Hartsock, Angela; Bibby, Kyle J; Hammack, Richard W; Vidic, Radisav D; Gregory, Kelvin B

    2013-11-19

    Microbial communities associated with produced water from hydraulic fracturing are not well understood, and their deleterious activity can lead to significant increases in production costs and adverse environmental impacts. In this study, we compared the microbial ecology in prefracturing fluids (fracturing source water and fracturing fluid) and produced water at multiple time points from a natural gas well in southwestern Pennsylvania using 16S rRNA gene-based clone libraries, pyrosequencing, and quantitative PCR. The majority of the bacterial community in prefracturing fluids constituted aerobic species affiliated with the class Alphaproteobacteria. However, their relative abundance decreased in produced water with an increase in halotolerant, anaerobic/facultative anaerobic species affiliated with the classes Clostridia, Bacilli, Gammaproteobacteria, Epsilonproteobacteria, Bacteroidia, and Fusobacteria. Produced water collected at the last time point (day 187) consisted almost entirely of sequences similar to Clostridia and showed a decrease in bacterial abundance by 3 orders of magnitude compared to the prefracturing fluids and produced water samplesfrom earlier time points. Geochemical analysis showed that produced water contained higher concentrations of salts and total radioactivity compared to prefracturing fluids. This study provides evidence of long-term subsurface selection of the microbial community introduced through hydraulic fracturing, which may include significant implications for disinfection as well as reuse of produced water in future fracturing operations.

  11. Bench-mark solution for a penny-shaped hydraulic fracture driven by a thinning fluid

    CERN Document Server

    Linkov, Aleksandr

    2015-01-01

    The paper presents a solution for axisymmetric propagation of a penny-shaped crack driven by a thinning fluid. The solution to the accuracy of four significant digits, at least, is obtained on the basis of the modified formulation of hydraulic fracture problem by employing the particle velocity, rather than conventionally used flux. This serves to properly organize iterations in the opening after reducing the problem to the self-similar form. Numerical results obtained show relatively small dependence of self-similar quantities (fracture radius, propagation speed, opening, particle velocity, pressure, flux) on the behavior index of a thinning fluid. The results provide bench marks for the accuracy control of truly 3D simulators and they serve for assigning an apparent viscosity when simulating the action of a thinning fluid by replacing it with an equivalent Newtonian fluid.

  12. Vegetable oils as hydraulic fluids for agricultural applications

    Directory of Open Access Journals (Sweden)

    Mendoza, G.

    2011-03-01

    Full Text Available The formulation of environmentally friendly lubricants following the criterion of the European EcoLabel is expensive owing to the lack of technological development in this area. The present work deals with the development of lubricant formulations from vegetable oils, in particular using high oleic sunflower oil as base fluid. These new biolubricants have to perform as good as the reference lubricants used in the real application (an agricultural tractor but with the additional condition and value of their biodegradability without toxicity. Formulation development has been performed by Verkol Lubricantes, involving the selection of the base oil and the design of the additive package. The investigation performed by Tekniker in the laboratory has covered different aspects, characterizing the most important physicochemical properties of the lubricants, including their behavior at low temperatures and their resistance to oxidation. The tribological properties of the new biolubricants have also been studied, analyzing their ability to protect the interacting surface from wear, as well as the level of friction generated during sliding. Moreover, the compatibility of the new formulated oil with all the seals present in the real application has been taken into consideration. The selected lubricant is now being tested in agricultural machinery from AGRIA.

    La formulación de lubricantes amigables con el medioambiente siguiendo los criterios Europeos de la EcoLabel resulta cara debido a la falta de desarrollo tecnológico en esta área. En el presente trabajo se han desarrollado formulaciones de lubricantes a partir de aceites de origen vegetal, en particular empleando como aceite base el GAO (Girasol de Alto Oleico. Estos nuevos lubricantes deben presentar un comportamiento tan bueno como el de los lubricantes de referencia empleados en la aplicación real (un tractor agrícola, pero con la condición y valor añadido de ser biodegradables y no t

  13. An Alternative Frictional Boundary Condition for Computational Fluid Dynamics Simulation of Friction Stir Welding

    Science.gov (United States)

    Chen, Gaoqiang; Feng, Zhili; Zhu, Yucan; Shi, Qingyu

    2016-09-01

    For better application of numerical simulation in optimization and design of friction stir welding (FSW), this paper presents a new frictional boundary condition at the tool/workpiece interface for computational fluid dynamics (CFD) modeling of FSW. The proposed boundary condition is based on an implementation of the Coulomb friction model. Using the new boundary condition, the CFD simulation yields non-uniform distribution of contact state over the tool/workpiece interface, as validated by the experimental weld macrostructure. It is found that interfacial sticking state is present over large area at the tool-workpiece interface, while significant interfacial sliding occurs at the shoulder periphery, the lower part of pin side, and the periphery of pin bottom. Due to the interfacial sticking, a rotating flow zone is found under the shoulder, in which fast circular motion occurs. The diameter of the rotating flow zone is smaller than the shoulder diameter, which is attributed to the presence of the interfacial sliding at the shoulder periphery. For the simulated welding condition, the heat generation due to friction and plastic deformation makes up 54.4 and 45.6% of the total heat generation rate, respectively. The simulated temperature field is validated by the good agreement to the experimental measurements.

  14. Biocides in hydraulic fracturing fluids: a critical review of their usage, mobility, degradation, and toxicity.

    Science.gov (United States)

    Kahrilas, Genevieve A; Blotevogel, Jens; Stewart, Philip S; Borch, Thomas

    2015-01-06

    Biocides are critical components of hydraulic fracturing ("fracking") fluids used for unconventional shale gas development. Bacteria may cause bioclogging and inhibit gas extraction, produce toxic hydrogen sulfide, and induce corrosion leading to downhole equipment failure. The use of biocides such as glutaraldehyde and quaternary ammonium compounds has spurred a public concern and debate among regulators regarding the impact of inadvertent releases into the environment on ecosystem and human health. This work provides a critical review of the potential fate and toxicity of biocides used in hydraulic fracturing operations. We identified the following physicochemical and toxicological aspects as well as knowledge gaps that should be considered when selecting biocides: (1) uncharged species will dominate in the aqueous phase and be subject to degradation and transport whereas charged species will sorb to soils and be less bioavailable; (2) many biocides are short-lived or degradable through abiotic and biotic processes, but some may transform into more toxic or persistent compounds; (3) understanding of biocides' fate under downhole conditions (high pressure, temperature, and salt and organic matter concentrations) is limited; (4) several biocidal alternatives exist, but high cost, high energy demands, and/or formation of disinfection byproducts limits their use. This review may serve as a guide for environmental risk assessment and identification of microbial control strategies to help develop a sustainable path for managing hydraulic fracturing fluids.

  15. Replacement of petroleum based hydraulic fluids with a soybean-based alternative

    Energy Technology Data Exchange (ETDEWEB)

    Rose, B.; Rivera, P.

    1998-05-01

    Despite the best preventative measures, ruptured hoses, spills and leaks occur with use of all hydraulic equipment. Although these releases do not usually produce a RCRA regulated waste, they are often a reportable occurrence. Clean-up and subsequent administrative procedure involves additional costs, labor and work delays. Concerns over these releases, especially related to Sandia National Laboratories (SNL) vehicles hauling waste on public roads prompted Fleet Services (FS) to seek an alternative to the standard petroleum based hydraulic fluid. Since 1996 SNL has participated in a pilot program with the University of Iowa (UNI) and selected vehicle manufacturers, notably John Deere, to field test hydraulic fluid produced from soybean oil in twenty of its vehicles. The vehicles included loaders, graders, sweepers, forklifts and garbage trucks. Research was conducted for several years at UNI to modify and market soybean oils for industrial uses. Soybean oil ranks first in worldwide production of vegetable oils (29%), and represents a tremendous renewable resource. Initial tests with soybean oil showed excellent lubrication and wear protection properties. Lack of oxidative stability and polymerization of the oil were concerns. These concerns were being addressed through genetic alteration, chemical modification and use of various additives, and the improved lubricant is in the field testing stage.

  16. Experimental Validation of Modelled Fluid Forces in Fast Switching Hydraulic On/Off Valves

    DEFF Research Database (Denmark)

    Nørgård, Christian; Bech, Michael Møller; Roemer, Daniel Beck;

    2015-01-01

    A prototype of a fast switching valve for a digital hydraulic machine has been designed and manufactured. The valve is composed of an annular seat plunger connected with a moving coil actuator as the force producing element. The valve prototype is designed for flow rates of 600 l/min with less than...... 0.5 bar pressure drop, and the models predicts a switching time in the region of a millisecond with a travel length of 3.5 mm using an average power of 250 W. The total machine efficiency when neglecting losses not related to the valves is above 98 %. The objective of this paper is to experimentally...... validate a transient computational fluid dynamics (CFD) model of the fluid forces that oppose the valve plunger when moving rapidly through the surrounding oil during switching. Due to the fast switching of the valve, the fluid forces which oppose plunger movement increases drastically as the plunger...

  17. Influences of Hydraulic Fracturing on Fluid Flow and Mineralization at the Vein-Type Tungsten Deposits in Southern China

    Directory of Open Access Journals (Sweden)

    Xiangchong Liu

    2017-01-01

    Full Text Available Wolframite is the main ore mineral at the vein-type tungsten deposits in the Nanling Range, which is a world-class tungsten province. It is disputed how wolframite is precipitated at these deposits and no one has yet studied the links of the mechanical processes to fluid flow and mineralization. Finite element-based numerical experiments are used to investigate the influences of a hydraulic fracturing process on fluid flow and solubility of CO2 and quartz. The fluids are aqueous NaCl solutions and fluid pressure is the only variable controlling solubility of CO2 and quartz in the numerical experiments. Significant fluctuations of fluid pressure and high-velocity hydrothermal pulse are found once rock is fractured by high-pressure fluids. The fluid pressure drop induced by hydraulic fracturing could cause a 9% decrease of quartz solubility. This amount of quartz deposition may not cause a significant decrease in rock permeability. The fluid pressure decrease after hydraulic fracturing also reduces solubility of CO2 by 36% and increases pH. Because an increase in pH would cause a major decrease in solubility of tungsten, the fluid pressure drop accompanying a hydraulic fracturing process facilitates wolframite precipitation. Our numerical experiments provide insight into the mechanisms precipitating wolframite at the tungsten deposits in the Nanling Range as well as other metals whose solubility is strongly dependent on pH.

  18. Hydraulic Pressure during Fluid Flow Regulates Purinergic Signaling and Cytoskeleton Organization of Osteoblasts.

    Science.gov (United States)

    Gardinier, Joseph D; Gangadharan, Vimal; Wang, Liyun; Duncan, Randall L

    2014-06-01

    During physiological activities, osteoblasts experience a variety of mechanical forces that stimulate anabolic responses at the cellular level necessary for the formation of new bone. Previous studies have primarily investigated the osteoblastic response to individual forms of mechanical stimuli. However in this study, we evaluated the response of osteoblasts to two simultaneous, but independently controlled stimuli; fluid flow-induced shear stress (FSS) and static or cyclic hydrostatic pressure (SHP or CHP, respectively). MC3T3-E1 osteoblasts-like cells were subjected to 12dyn/cm(2) FSS along with SHP or CHP of varying magnitudes to determine if pressure enhances the anabolic response of osteoblasts during FSS. For both SHP and CHP, the magnitude of hydraulic pressure that induced the greatest release of ATP during FSS was 15 mmHg. Increasing the hydraulic pressure to 50 mmHg or 100 mmHg during FSS attenuated the ATP release compared to 15 mmHg during FSS. Decreasing the magnitude of pressure during FSS to atmospheric pressure reduced ATP release to that of basal ATP release from static cells and inhibited actin reorganization into stress fibers that normally occurred during FSS with 15 mmHg of pressure. In contrast, translocation of nuclear factor kappa B (NFκB) to the nucleus was independent of the magnitude of hydraulic pressure and was found to be mediated through the activation of phospholipase-C (PLC), but not src kinase. In conclusion, hydraulic pressure during FSS was found to regulate purinergic signaling and actin cytoskeleton reorganization in the osteoblasts in a biphasic manner, while FSS alone appeared to stimulate NFκB translocation. Understanding the effects of hydraulic pressure on the anabolic responses of osteoblasts during FSS may provide much needed insights into the physiologic effects of coupled mechanical stimuli on osteogenesis.

  19. Determination of hydraulic fracture parameters using a non-stationary fluid injection

    Science.gov (United States)

    Valov, A. V.; Golovin, S. V.

    2016-06-01

    In this paper, one provides a theoretical justification of the possibility of hydraulic fracture parameters determination by using a non-stationary fluid injection. It is assumed that the fluid is pumped into the fractured well with the time-periodic flow rate. It is shown that there is a phase shift between waves of fluid pressure and velocity. For the modelling purposes, the length and width of the fracture are assumed to be fixed. In the case of infinite fracture, one constructs an exact solution that ensures analytical determination of the phase shift in terms of the physical parameters of the problem. In the numerical calculation, the phase shift between pressure and velocity waves is found for a finite fracture. It is shown that the value of the phase shift depends on the physical parameters and on the fracture geometry. This makes it possible to determine parameters of hydraulic fracture, in particular its length, by the experimental measurement of the time shift and comparison with the numerical solution.

  20. Design of a Magnetostrictive-Hydraulic Actuator Considering Nonlinear System Dynamics and Fluid-Structure Coupling

    Science.gov (United States)

    Larson, John Philip

    Smart material electro-hydraulic actuators (EHAs) utilize fluid rectification via one-way check valves to amplify the small, high-frequency vibrations of certain smart materials into large motions of a hydraulic cylinder. Although the concept has been demonstrated in previously, the operating frequency of smart material EHA systems has been limited to a small fraction of the available bandwidth of the driver materials. The focus of this work is to characterize and model the mechanical performance of a magnetostrictive EHA considering key system components: rectification valves, smart material driver, and fluid-system components, leading to an improved actuator design relative to prior work. The one-way valves were modeled using 3-D finite element analysis, and their behavior was characterized experimentally by static and dynamic experimental measurement. Taking into account the effect of the fluid and mechanical conditions applied to the valves within the pump, the dynamic response of the valve was quantified and applied to determine rectification bandwidth of different valve configurations. A novel miniature reed valve, designed for a frequency response above 10~kHz, was fabricated and tested within a magnetostrictive EHA. The nonlinear response of the magnetostrictive driver, including saturation and hysteresis effects, was modeled using the Jiles-Atherton approach to calculate the magnetization and the resulting magnetostriction based on the applied field calculated within the rod from Maxwell's equations. The dynamic pressure response of the fluid system components (pumping chamber, hydraulic cylinder, and connecting passages) was measured over a range of input frequencies. For the magnetostrictive EHA tested, the peak performance frequency was found to be limited by the fluid resonances within the system. A lumped-parameter modeling approach was applied to model the overall behavior of a magnetostrictive EHA, incorporating models for the reed valve response

  1. Vorticity and turbulence effects in fluid structure interaction an application to hydraulic structure design

    CERN Document Server

    Brocchini, M

    2006-01-01

    This book contains a collection of 11 research and review papers devoted to the topic of fluid-structure interaction.The subject matter is divided into chapters covering a wide spectrum of recognized areas of research, such as: wall bounded turbulence; quasi 2-D turbulence; canopy turbulence; large eddy simulation; lake hydrodynamics; hydraulic hysteresis; liquid impacts; flow induced vibrations; sloshing flows; transient pipe flow and air entrainment in dropshaft.The purpose of each chapter is to summarize the main results obtained by the individual research unit through a year-long activity

  2. Little pump that could : hydraulic submersible pump tackles low pressure, low fluid volume gas wells

    Energy Technology Data Exchange (ETDEWEB)

    Ross, E.

    2008-03-15

    A new pump designed by Global Energy Services was described. The pump was designed to address problems associated with downhole pumps in coalbed methane (CBM) wells. The hydraulic submersible pump (HSP) was designed to address issues related to artificial lift gas lock and solids. The pump has been installed at 35 CBM wells in western Canada as well as at natural gas wells with low pressures and low rates of water. The HSP technology was designed for use with wells between 0.01 cubic metres and 24 cubic metres per day of water. A single joystick in the surface unit is used to determine the amount of hydraulic oil delivered to the bottomhole pump when then determines the amounts of fluid produced. A 10-slot self-flushing sand screen is used to filter out particles of sand, coal, and cement. The pump also includes a hydraulic flow control valve to control water volumes. The HSP's positive displacement design makes it suitable for use in horizontal and deviated wells. The pump technology is currently being re-designed to handle larger volumes at deeper depths. 2 figs.

  3. Methodology for comparison of hydraulic and thermal performance of alternative heat transfer fluids in complex systems

    Energy Technology Data Exchange (ETDEWEB)

    Ghajar, A.J.; Tang, W.C. [Oklahoma State Univ., Stillwater, OK (United States). School of Mechanical and Aerospace Engineering; Beam, J.E. [Power Technology Branch, Wright Patterson AFB, OH (United States). Thermal Technology Section

    1995-01-01

    A general method for the comparison of hydraulic and thermal performance of different liquid coolants in complex systems is offered. As a case study, the performance of polyalphaolefin (PAO) and a silicate ester-based fluid (Coolanol 25R) used as liquid coolants in avionic systems is presented. Thermophysical property expressions for the variation of density, specific heat, thermal conductivity, and kinematic viscosity with temperature for PAO and Coolanol 25R were developed. The range of temperature for this study was from {minus}54 to 135 C. Based on the results, the hydraulic performance of Coolanol 25R is much better than that of PAO at low temperatures (below 0 C) and in the laminar flow regime. In the turbulent region, PAO outperforms Coolanol 25R hydraulically over the entire temperature range. The thermal performance of PAO at temperatures below 61 C and in the laminar flow region is slightly better than that of Coolanol 25R. In the low-temperature turbulent region, Coolanol 25R outperforms PAO thermally. At other temperatures, the performance of the two liquid coolants is reasonably close and fairly independent of the flow regime.

  4. Structure Analysis for a New Type of Vane Hydraulic Damper Using Magneto-rheological Fluid

    Institute of Scientific and Technical Information of China (English)

    ZHANG Jin-qiu; FENG Zhan-zong; WANG Hong-tao

    2008-01-01

    Over recent years the progress in actuator and microelectronics technology has made intelligent suspension systems feasible. Based on conventional vane hydraulic damper, a new vane magneto-rheological fluid (MRF) damper with fail-safe capability is designed. Firstly, the mathematical model of damping moment is deduced based on the parallel-plate model and Bingham model of MR fluids. Secondly, some influence factors of damping adjustable multiple are analyzed to provide some ways for augmenting the damping adjustable multiple under the condition of keeping initial damping moment invariable. Finally, the magnetic circuit is designed, and magnetic field distribution is simulated with the magnetic finite element analysis software-AN,SOFT. The theory and simulation results confirm that the damping adjustable range of vane MRF damper can meet the requirement of heavy vehiele semi-active suspension system.

  5. Blade-shaped (PKN) Hydraulic Fracture Driven By A Turbulent Fluid In An Impermeable Rock

    CERN Document Server

    Zolfaghari, Navid; Bunger, Andrew P

    2016-01-01

    High flow rate, water-driven hydraulic fractures are more common now than ever in the oil and gas industry. Although the fractures are small, the high injection rate and low viscosity of the water, lead to high Reynolds numbers and potentially turbulence in the fracture. Here we present a semi-analytical solution for a blade-shaped (PKN) geometry hydraulic fracture driven by a turbulent fluid in the limit of zero fluid leak-off to the formation. We model the turbulence in the PKN fracture using the Gaukler-Manning-Strickler parametrization, which relates the the flow rate of the water to the pressure gradient along the fracture. The key parameter in this relation is the Darcy-Weisbach friction factor for the roughness of the crack wall. Coupling this turbulence parametrization with conservation of mass allows us to write a nonlinear pde for the crack width as a function of space and time. By way of a similarity ansatz, we obtain a semi-analytical solution using an orthogonal polynomial series. Embedding the a...

  6. Assessment of the Acute and Chronic Health Hazards of Hydraulic Fracturing Fluids.

    Science.gov (United States)

    Wattenberg, Elizabeth V; Bielicki, Jeffrey M; Suchomel, Ashley E; Sweet, Jessica T; Vold, Elizabeth M; Ramachandran, Gurumurthy

    2015-01-01

    There is growing concern about how hydraulic fracturing affects public health because this activity involves handling large volumes of fluids that contain toxic and carcinogenic constituents, which are injected under high pressure through wells into the subsurface to release oil and gas from tight shale formations. The constituents of hydraulic fracturing fluids (HFFs) present occupational health risks because workers may be directly exposed to them, and general public health risks because of potential air and water contamination. Hazard identification, which focuses on the types of toxicity that substances may cause, is an important step in the complex health risk assessment of hydraulic fracturing. This article presents a practical and adaptable tool for the hazard identification of HFF constituents, and its use in the analysis of HFF constituents reported to be used in 2,850 wells in North Dakota between December 2009 and November 2013. Of the 569 reported constituents, 347 could be identified by a Chemical Abstract Service Registration Number (CASRN) and matching constituent name. The remainder could not be identified either because of trade secret labeling (210) or because of an invalid CASRN (12). Eleven public databases were searched for health hazard information on thirteen health hazard endpoints for 168 identifiable constituents that had at least 25 reports of use. Health hazard counts were generated for chronic and acute endpoints, including those associated with oral, inhalation, ocular, and dermal exposure. Eleven of the constituents listed in the top 30 by total health hazard count were also listed in the top 30 by reports of use. This includes naphthalene, which along with benzyl chloride, has the highest health hazard count. The top 25 constituents reportedly used in North Dakota largely overlap with those reported for Texas and Pennsylvania, despite different geologic formations, target resources (oil vs. gas), and disclosure requirements

  7. Environmentally Friendly, Rheoreversible, Hydraulic-fracturing Fluids for Enhanced Geothermal Systems

    Energy Technology Data Exchange (ETDEWEB)

    Shao, Hongbo; Kabilan, Senthil; Stephens, Sean A.; Suresh, Niraj; Beck, Anthon NR; Varga, Tamas; Martin, Paul F.; Kuprat, Andrew P.; Jung, Hun Bok; Um, Wooyong; Bonneville, Alain; Heldebrant, David J.; Carroll, KC; Moore, Joseph; Fernandez, Carlos A.

    2015-07-01

    Cost-effective creation of high-permeability reservoirs inside deep crystalline bedrock is the primary challenge for the feasibility of enhanced geothermal systems (EGS). Current reservoir stimulation entails adverse environmental impacts and substantial economic costs due to the utilization of large volumes of water “doped” with chemicals including rheology modifiers, scale and corrosion inhibitors, biocides, friction reducers among others where, typically, little or no information of composition and toxicity is disclosed. An environmentally benign, CO2-activated, rheoreversible fracturing fluid has recently been developed that significantly enhances rock permeability at effective stress significantly lower than current technology. We evaluate the potential of this novel fracturing fluid for application on geothermal sites under different chemical and geomechanical conditions, by performing laboratory-scale fracturing experiments with different rock sources under different confining pressures, temperatures, and pH environments. The results demonstrate that CO2-reactive aqueous solutions of environmentally amenable Polyallylamine (PAA) represent a highly versatile fracturing fluid technology. This fracturing fluid creates/propagates fracture networks through highly impermeable crystalline rock at significantly lower effective stress as compared to control experiments where no PAA was present, and permeability enhancement was significantly increased for PAA compared to conventional hydraulic fracturing controls. This was evident in all experiments, including variable rock source/type, operation pressure and temperature (over the entire range for EGS applications), as well as over a wide range of formation-water pH values. This versatile novel fracturing fluid technology represents a great alternative to industrially available fracturing fluids for cost-effective and competitive geothermal energy production.

  8. Effects of hydraulic frac fluids and formation waters on groundwater microbial communities

    Science.gov (United States)

    Krueger, Martin; Jimenez, Nuria

    2017-04-01

    Shale gas is being considered as a complementary energy resource to other fossil fuels. Its exploitation requires using advanced drilling techniques and hydraulic stimulation (fracking). During fracking operations, large amounts of fluids (fresh water, proppants and chemicals) are injected at high pressures into the formations, to create fractures and fissures, and thus to release gas from the source rock into the wellbore. The injected fluid partly remains in the formation, while up to 40% flows back to the surface, together with reservoir waters, sometimes containing dissolved hydrocarbons, high salt concentrations, etc. The aim of our study was to investigate the potential impacts of frac or geogenic chemicals, frac fluid, formation water or flowback on groudnwater microbial communities. Laboratory experiments under in situ conditions (i.e. at in situ temperature, high pressure) were conducted using groundwater samples from three different locations. Series of microcosms containing R2 broth medium or groundwater spiked with either single frac chemicals (including biocides), frac fluids, artificial reservoir water, NaCl, or different mixtures of reservoir water and frac fluid (to simulate flowback) were incubated in the dark. Controls included non-amended and non-inoculated microcosms. Classical microbiological methods and molecular analyses were used to assess changes in the microbial abundance, community structure and function in response to the different treatments. Microbial communities were quite halotolerant and their growth benefited from low concentrations of reservoir waters or salt, but they were negatively affected by higher concentrations of formation waters, salt, biocides or frac fluids. Changes on the microbial community structure could be detected by T-RFLP. Single frac components like guar gum or choline chloride were used as substrates, while others like triethanolamine or light oil distillate hydrogenated prevented microbial growth in

  9. Effects of hydraulic frac fluids and formation waters on groundwater microbial communities

    Science.gov (United States)

    Jiménez, Núria; Krüger, Martin

    2015-04-01

    Shale gas is being considered as a complementary energy resource to other fossil fuels. Its exploitation requires using advanced drilling techniques and hydraulic stimulation (fracking). During fracking operations, large amounts of fluids (fresh water, proppants and chemicals) are injected at high pressures into the formations, to create fractures and fissures, and thus to release gas from the source rock into the wellbore. The injected fluid partly remains in the formation, while up to 40% flows back to the surface, together with reservoir waters, sometimes containing dissolved hydrocarbons, high salt concentrations, etc. The aim of our study was to investigate the potential impacts of frac or geogenic chemicals, frac fluid, formation water or flowback on groudnwater microbial communities. Laboratory experiments under in situ conditions (i.e. at in situ temperatures, with high pressure, etc.) were conducted using groundwater samples from three different locations. Series of microcosms (3 of each kind) containing R2 broth medium or groundwater spiked with either single frac chemicals (including biocides), frac fluids, artificial reservoir water, NaCl, or different mixtures of reservoir water and frac fluid (to simulate flowback) were incubated in the dark. Controls included non-amended and non-inoculated microcosms. Classical microbiological methods and molecular analyses were used to assess changes in the microbial abundance, community structure and function in response to the different treatments. Microbial communities were quite halotolerant and their growth benefited from low concentrations of reservoir waters or salt, but they were negatively affected by higher concentrations of formation waters, salt, biocides, frac fluids or flowback. Changes on the microbial community structure could be detected by T-RFLP. Single frac components like guar gum or choline chloride could be used as substrates, while the effects of others like triethanolamine or light oil

  10. Characterization of the Oriskany and Berea Sandstones: Evaluating Biogeochemical Reactions of Potential Sandstone–Hydraulic Fracturing Fluid Interaction

    Energy Technology Data Exchange (ETDEWEB)

    Verba, Circe [National Energy Technology Lab. (NETL), Albany, OR (United States); Harris, Aubrey [National Energy Technology Lab. (NETL), Albany, OR (United States)

    2016-07-07

    The Marcellus shale, located in the mid-Atlantic Appalachian Basin, has been identified as a source for natural gas and targeted for hydraulic fracturing recovery methods. Hydraulic fracturing is a technique used by the oil and gas industry to access petroleum reserves in geologic formations that cannot be accessed with conventional drilling techniques (Capo et al., 2014). This unconventional technique fractures rock formations that have low permeability by pumping pressurized hydraulic fracturing fluids into the subsurface. Although the major components of hydraulic fracturing fluid are water and sand, chemicals, such as recalcitrant biocides and polyacrylamide, are also used (Frac Focus, 2015). There is domestic concern that the chemicals could reach groundwater or surface water during transport, storage, or the fracturing process (Chapman et al., 2012). In the event of a surface spill, understanding the natural attenuation of the chemicals in hydraulic fracturing fluid, as well as the physical and chemical properties of the aquifers surrounding the spill site, will help mitigate potential dangers to drinking water. However, reports on the degradation pathways of these chemicals are limited in existing literature. The Appalachian Basin Marcellus shale and its surrounding sandstones host diverse mineralogical suites. During the hydraulic fracturing process, the hydraulic fracturing fluids come into contact with variable mineral compositions. The reactions between the fracturing fluid chemicals and the minerals are very diverse. This report: 1) describes common minerals (e.g. quartz, clay, pyrite, and carbonates) present in the Marcellus shale, as well as the Oriskany and Berea sandstones, which are located stratigraphically below and above the Marcellus shale; 2) summarizes the existing literature of the degradation pathways for common hydraulic fracturing fluid chemicals [polyacrylamide, ethylene glycol, poly(diallyldimethylammonium chloride), glutaraldehyde

  11. A review of using computational fluid dynamic in simulating of friction stir welding and parametric studies

    OpenAIRE

    Hamza, Esam

    2016-01-01

    Friction Stir Welding (FSW) is still gradually evolving where it is newer than most thermomechanical processes and due to its ability to avoid many of the common defects in other welding techniques it has become largely used, particularly for those materials that are soft.[1]\\ud Since the invention of friction stir welding by The Welding Institute (TWI), Cambridge, UK, there have been many attempts to comprehend the physical phenomena that take place during this process. These phenomena can b...

  12. 基于FluidSIM-Hydraulic的注塑机液压回路控制分析%Control Analysis for Hydraulic Loop of Plastic Injection Molding Machine Based on FluidSIM-Hydraulic

    Institute of Scientific and Technical Information of China (English)

    叶金玲; 周钦河; 黄诚

    2015-01-01

    Hydraulic control system of plastic injection molding machine was designed using FluidSIM⁃Hydraulic software. The structure and working principle of the plastic injection molding machine were introduced, its hydraulic loop and electric loop were de⁃signed and optimized. The plastic injection molding machine has gained good affection in actual production.%基于FluidSIM⁃Hydraulic软件对注塑机液压回路控制系统进行分析。介绍了注塑机的结构原理,并优化设计了液压回路及电气控制系统,通过二者有效的结合成功地将模拟仿真后的模型应用到了实际生产中,取得了良好的效果。

  13. Genome-Centric Analysis of Microbial Populations Enriched by Hydraulic Fracture Fluid Additives in a Coal Bed Methane Production Well.

    Science.gov (United States)

    Robbins, Steven J; Evans, Paul N; Parks, Donovan H; Golding, Suzanne D; Tyson, Gene W

    2016-01-01

    Coal bed methane (CBM) is generated primarily through the microbial degradation of coal. Despite a limited understanding of the microorganisms responsible for this process, there is significant interest in developing methods to stimulate additional methane production from CBM wells. Physical techniques including hydraulic fracture stimulation are commonly applied to CBM wells, however the effects of specific additives contained in hydraulic fracture fluids on native CBM microbial communities are poorly understood. Here, metagenomic sequencing was applied to the formation waters of a hydraulically fractured and several non-fractured CBM production wells to determine the effect of this stimulation technique on the in-situ microbial community. The hydraulically fractured well was dominated by two microbial populations belonging to the class Phycisphaerae (within phylum Planctomycetes) and candidate phylum Aminicenantes. Populations from these phyla were absent or present at extremely low abundance in non-fractured CBM wells. Detailed metabolic reconstruction of near-complete genomes from these populations showed that their high relative abundance in the hydraulically fractured CBM well could be explained by the introduction of additional carbon sources, electron acceptors, and biocides contained in the hydraulic fracture fluid.

  14. Tribological properties of hydraulic fluids modified by peat-based additives

    Science.gov (United States)

    Ionov, V. V.; Larionov, S. A.; Sarkisov, Ju S.; Kopanica, N. O.; Gorchkova, A. V.; Gorlenko, N. P.; Tzevtkov, N. A.; Ikonnikova, K. V.

    2017-02-01

    The paper presents physicochemical investigations of the structure and properties of a nano-modifier synthesized from peat, the local raw material subjected to pyrolysis in air-free conditions. This nano-modifying additive is a combination of various forms of nanocarbon and polar and non-polar adsorbing materials such as silica (SiO2), calcium carbonate (CaCO3) and carbon (C). Different nanocarbon forms (nanotubes, fullerenes, nanodiamonds, nanofiber, nanodispersed carbon) used in different proportions with micro and macro peat components give multifunctional properties to the synthesized nano-modifier and the ability to positively change tribological properties of hydraulic fluids and oil lubricants. Test results of type TMT-600 show that its different percentage is required to modify tribological properties of the steel tribocouple under different loading conditions. At 0.5 wt.% content of this nano-modifier, stabilization of the friction ratio and an increase of seizure load are observed.

  15. The coupled effect of fiber volume fraction and void fraction on hydraulic fluid absorption of quartz/BMI laminates

    Science.gov (United States)

    Hurdelbrink, Keith R.; Anderson, Jacob P.; Siddique, Zahed; Altan, M. Cengiz

    2016-03-01

    Bismaleimide (BMI) resin with quartz (AQ581) fiber reinforcement is a composite material frequently used in aerospace applications, such as engine cowlings and radomes. Various composite components used in aircrafts are exposed to different types of hydraulic fluids, which may lead to anomalous absorption behavior over the service life of the composite. Accurate predictive models for absorption of liquid penetrants are particularly important as the composite components are often exposed to long-term degradation due to absorbed moisture, hydraulic fluids, or similar liquid penetrants. Microstructural features such as fiber volume fraction and void fraction can have a significant effect on the absorption behavior of fiber-reinforced composites. In this paper, hydraulic fluid absorption characteristics of quartz/BMI laminates fabricated from prepregs preconditioned at different relative humidity and subsequently cured at different pressures are presented. The composite samples are immersed into hydraulic fluid at room temperature, and were not subjected to any prior degradation. To generate process-induced microvoids, prepregs were conditioned in an environmental chamber at 2% or 99% relative humidity at room temperature for a period of 24 hours prior to laminate fabrication. To alter the fiber volume fraction, the laminates were fabricated at cure pressures of 68.9 kPa (10 psi) or 482.6 kPa (70 psi) via a hot-press. The laminates are shown to have different levels of microvoids and fiber volume fractions, which were observed to affect the absorption dynamics considerably and exhibited clear non-Fickian behavior. A one-dimensional hindered diffusion model (HDM) was shown to be successful in predicting the hydraulic fluid absorption. Model prediction indicates that as the fabrication pressure increased from 68.9 kPa to 482.6 kPa, the maximum fluid content (M∞) decreased from 8.0% wt. to 1.0% wt. The degree of non-Fickian behavior, measured by hindrance coefficient (

  16. Development and implementation of a fluid flow code to evaluate block hydraulic behaviors of the fractured rock masses

    Science.gov (United States)

    Um, Jeong-Gi; Han, Jisu; Lee, Dahye; Cho, Taechin

    2017-04-01

    A computer program code was developed to estimate the hydraulic head distribution through the 2-D DFN(discrete fracture network) blocks considering hydraulic aperture of the individual fractures, and to determine flow quantity, directional block hydraulic conductivity and principal hydraulic conductivity tensor according to fracture geometry such as orientation, frequency and size of the fracture network systems. The generated stochastic DFN system is assumed to have a network structure in which the equivalent flow pipe composed linear fractures is complexly connected. DFN systems often include individual or group of sub-network that are isolated from a network that can act as fluid flow passages from one flow boundary to another, and the fluid flow is completely blocked due to lack of connectivity. Fractures that are completely or partially isolated in the DFN system do not contribute to the overall fluid flow through the DFN system and add to the burden of numerical computation. This sometimes leads to numerical instability and failure to provide a solution. In this study, geometric and mathematical routines were designed and implemented to classify and eliminate such sub-networks. The developed program code can calculate the total head at each node connected to the flow path with various aperture as well as hydraulic conductivity of the individual flow pipe using the SOR method. Numerical experiments have been carried out to explore the applicability of the developed program code. A total of 108 stochastic 2-D DFN blocks of 20 m×20 m with various hydraulic aperture were prepared using two joint sets with fixed input parameters of fracture orientation, frequency and size distribution. The hydraulic anisotropy and the chance for equivalent continuum behavior of the DFN system were found to depend on the variability of fracture aperture.

  17. Fluid driven fracture mechanics in highly anisotropic shale: a laboratory study with application to hydraulic fracturing

    Science.gov (United States)

    Gehne, Stephan; Benson, Philip; Koor, Nick; Enfield, Mark

    2017-04-01

    The finding of considerable volumes of hydrocarbon resources within tight sedimentary rock formations in the UK led to focused attention on the fundamental fracture properties of low permeability rock types and hydraulic fracturing. Despite much research in these fields, there remains a scarcity of available experimental data concerning the fracture mechanics of fluid driven fracturing and the fracture properties of anisotropic, low permeability rock types. In this study, hydraulic fracturing is simulated in a controlled laboratory environment to track fracture nucleation (location) and propagation (velocity) in space and time and assess how environmental factors and rock properties influence the fracture process and the developing fracture network. Here we report data on employing fluid overpressure to generate a permeable network of micro tensile fractures in a highly anisotropic shale ( 50% P-wave velocity anisotropy). Experiments are carried out in a triaxial deformation apparatus using cylindrical samples. The bedding planes are orientated either parallel or normal to the major principal stress direction (σ1). A newly developed technique, using a steel guide arrangement to direct pressurised fluid into a sealed section of an axially drilled conduit, allows the pore fluid to contact the rock directly and to initiate tensile fractures from the pre-defined zone inside the sample. Acoustic Emission location is used to record and map the nucleation and development of the micro-fracture network. Indirect tensile strength measurements at atmospheric pressure show a high tensile strength anisotropy ( 60%) of the shale. Depending on the relative bedding orientation within the stress field, we find that fluid induced fractures in the sample propagate in two of the three principal fracture orientations: Divider and Short-Transverse. The fracture progresses parallel to the bedding plane (Short-Transverse orientation) if the bedding plane is aligned (parallel) with the

  18. Effects of Hydraulic Frac Fluids on Subsurface Microbial Communities in Gas Shales

    Science.gov (United States)

    Jiménez, Núria; Krüger, Martin

    2014-05-01

    Shale gas is being considered as a complementary energy resource to coal or other fossil fuels. The exploitation of unconventional gas reservoirs requires the use of advanced drilling techniques and hydraulic stimulation (fracking). During fracking operations, large amounts of fluids (fresh water, proppants and chemical additives) are injected at high pressures into the formations, to produce fractures and fissures, and thus to release gas from the source rock into the wellbore. The injected fluids partly remain in the formation, while about 20 to 40% of the originally injected fluid flows back to the surface, together with formation waters, sometimes containing dissolved hydrocarbons, high salt concentrations, etc. The overall production operation will likely affect and be affected by subsurface microbial communities associated to the shale formations. On the one hand microbial activity (like growth, biofilm formation) can cause unwanted processes like corrosion, clogging, etc. On the other hand, the introduction of frac fluids could either enhance microbial growth or cause toxicity to the shale-associated microbial communities. To investigate the potential impacts of changing environmental reservoir conditions, like temperature, salinity, oxgen content and pH, as well as the introduction of frac or geogenic chemicals on subsurface microbial communities, laboratory experiments under in situ conditions (i.e. high temperatures and pressures) are being conducted. Enrichment cultures with samples from several subsurface environments (e.g. shale and coal deposits, gas reservoirs, geothermal fluids) have been set up using a variety of carbon sources, including hydrocarbons and typical frac chemicals. Classical microbiological and molecular analysis are used to determine changes in the microbial abundance, community structure and function after the exposure to different single frac chemicals, "artificial" frac fluids or production waters. On the other hand, potential

  19. Geochemical simulation of fluid rock interactions to predict flowback water compostions during hydraulic fracturing

    Science.gov (United States)

    Kühn, Michael; Vieth-Hillebrand, Andrea; Wilke, Franziska D. H.

    2017-04-01

    Black shales are a heterogeneous mixture of minerals, organic matter and formation water and little is actually known about the fluid-rock interactions during hydraulic fracturing and their effects on composition of flowback and produced water. Geochemical simulations have been performed based on the analyses of "real" flowback water samples and artificial stimulation fluids from lab experiments with the aim to set up a chemical process model for shale gas reservoirs. Prediction of flowback water compositions for potential or already chosen sites requires validated and parameterized geochemical models. For the software "Geochemist's Workbench" (GWB) data bases are adapted and amended based on a literature review. Evaluation of the system has been performed in comparison with the results from laboratory experiments. Parameterization was done in regard to field data provided. Finally, reaction path models are applied for quantitative information about the mobility of compounds in specific settings. Our work leads to quantitative estimates of reservoir compounds in the flowback based on calibrations by laboratory experiments. Such information is crucial for the assessment of environmental impacts as well as to estimate human- and ecotoxicological effects of the flowback waters from a variety of natural gas shales. With a comprehensive knowledge about potential composition and mobility of flowback water, selection of water treatment techniques will become easier.

  20. Computational fluid dynamics simulation and geometric design of hydraulic turbine draft tube

    Directory of Open Access Journals (Sweden)

    JB Sosa

    2015-10-01

    Full Text Available Any hydraulic reaction turbine is installed with a draft tube that impacts widely the entire turbine performance, on which its functions are as follows: drive the flux in appropriate manner after it releases its energy to the runner; recover the suction head by a suction effect; and improve the dynamic energy in the runner outlet. All these functions are strongly linked to the geometric definition of the draft tube. This article proposes a geometric parametrization and analysis of a Francis turbine draft tube. Based on the parametric definition, geometric changes in the draft tube are proposed and the turbine performance is modeled by computational fluid dynamics; the boundary conditions are set by measurements performed in a hydroelectric power plant. This modeling allows us to see the influence of the draft tube shape on the entire turbine performance. The numerical analysis is based on the steady-state solution of the turbine component flows for different guide vanes opening and multiple modified draft tubes. The computational fluid dynamics predictions are validated using hydroelectric plant measurements. The prediction of the turbine performance is successful and it is linked to the draft tube geometric features; therefore, it is possible to obtain a draft tube parameter value that results in a desired turbine performance.

  1. Numerical Model of Hydraulic Fracturing Fluid Transport in the Subsurface with Pressure Transient, Density Effects, and Imbibition

    Science.gov (United States)

    Birdsell, D.; Rajaram, H.; Dempsey, D.; Viswanathan, H.

    2014-12-01

    Understanding the transport of hydraulic fracturing (HF) fluid that is injected into the deep subsurface for shale gas extraction is important to ensure that shallow drinking water aquifers are not contaminated from an environmental and public health perspective and to understand formation damage from an oil and gas production perspective. Upward pressure gradients, permeable pathways such as faults or improperly abandoned wellbores, and the density contrast of the HF fluid to the surrounding brine encourages upward HF fluid migration. In contrast, the very low shale permeability and the imbibition of water into partially-saturated shale may sequester much of the HF fluid. Using the Finite Element Heat and Mass Transfer Code (FEHM), single-phase flow and transport simulations are performed to quantify how much HF fluid is removed via the wellbore as flowback and produced water and how much reaches overlying aquifers; imbibition is calculated with a semi-analytical one-dimensional solution and treated as a sink term. The travel time for HF fluid to reach the shallow aquifers is highly dependent on the amount of water imbibed and the suction applied to the well. If imbibition rates and suction are small, the pressure transient due to injection and the density contrast allows rapid upward plume migration at early times. The density contrast diminishes considerably within tens to hundreds of years as mixing occurs. We present estimates of HF fluid migration to shallow aquifers during the first 1,000 years after hydraulic fracturing begins for ranges of subsurface properties.

  2. Numerical Investigation of Influence of In-Situ Stress Ratio, Injection Rate and Fluid Viscosity on Hydraulic Fracture Propagation Using a Distinct Element Approach

    Directory of Open Access Journals (Sweden)

    Bo Zhang

    2016-02-01

    Full Text Available Numerical simulation is very useful for understanding the hydraulic fracturing mechanism. In this paper, we simulate the hydraulic fracturing using the distinct element approach, to investigate the effect of some critical parameters on hydraulic fracturing characteristics. The breakdown pressure obtained by the distinct element approach is consistent with the analytical solution. This indicates that the distinct element approach is feasible on modeling the hydraulic fracturing. We independently examine the influence of in-situ stress ratio, injection rate and fluid viscosity on hydraulic fracturing. We further emphasize the relationship between these three factors and their contributions to the hydraulic fracturing. With the increase of stress ratio, the fracture aperture increases almost linearly; with the increase of injection rate and fluid viscosity, the fracture aperture and breakdown pressure increase obviously. A low value of product of injection rate and fluid viscosity (i.e., Qμ will lead to narrow fracture aperture, low breakdown pressure, and complex or dispersional hydraulic fractures. A high value of Qμ would lead wide fracture aperture, high breakdown pressure, and simple hydraulic fractures (e.g., straight or wing shape. With low viscosity fluid, the hydraulic fracture geometry is not sensitive to stress ratio, and thus becomes a complex fracture network.

  3. Thermal Hydraulic Computational Fluid Dynamics Simulations and Experimental Investigation of Deformed Fuel Assemblies

    Energy Technology Data Exchange (ETDEWEB)

    Mays, Brian [AREVA Federal Services, Lynchburg, VA (United States); Jackson, R. Brian [TerraPower, Bellevue, WA (United States)

    2017-03-08

    The project, Toward a Longer Life Core: Thermal Hydraulic CFD Simulations and Experimental Investigation of Deformed Fuel Assemblies, DOE Project code DE-NE0008321, was a verification and validation project for flow and heat transfer through wire wrapped simulated liquid metal fuel assemblies that included both experiments and computational fluid dynamics simulations of those experiments. This project was a two year collaboration between AREVA, TerraPower, Argonne National Laboratory and Texas A&M University. Experiments were performed by AREVA and Texas A&M University. Numerical simulations of these experiments were performed by TerraPower and Argonne National Lab. Project management was performed by AREVA Federal Services. The first of a kind project resulted in the production of both local point temperature measurements and local flow mixing experiment data paired with numerical simulation benchmarking of the experiments. The project experiments included the largest wire-wrapped pin assembly Mass Index of Refraction (MIR) experiment in the world, the first known wire-wrapped assembly experiment with deformed duct geometries and the largest numerical simulations ever produced for wire-wrapped bundles.

  4. Exposure of aircraft maintenance technicians to organophosphates from hydraulic fluids and turbine oils: a pilot study.

    Science.gov (United States)

    Schindler, Birgit Karin; Koslitz, Stephan; Weiss, Tobias; Broding, Horst Christoph; Brüning, Thomas; Bünger, Jürgen

    2014-01-01

    Hydraulic fluids and turbine oils contain organophosphates like tricresyl phosphate isomers, triphenyl phosphate and tributyl phosphate from very small up to high percentages. The aim of this pilot study was to determine if aircraft maintenance technicians are exposed to relevant amounts of organophosphates. Dialkyl and diaryl phosphate metabolites of seven organophosphates were quantified in pre- and post-shift spot urine samples of technicians (N=5) by GC-MS/MS after solid phase extraction and derivatization. Pre- and post shift values of tributyl phosphate metabolites (dibutyl phosphate (DBP): median pre-shift: 12.5 μg/L, post-shift: 23.5 μg/L) and triphenyl phosphate metabolites (diphenyl phosphate (DPP): median pre-shift: 2.9 μg/L, post-shift: 3.5 μg/L) were statistically higher than in a control group from the general population (median DBP: aircraft maintenance technicians were occupationally exposed to tributyl and triphenyl phosphate but not to tricresyl phosphate, tri-(2-chloroethyl)- and tri-(2-chloropropyl)-phosphate. Further studies are necessary to collect information on sources, routes of uptake and varying exposures during different work tasks, evaluate possible health effects and to set up appropriate protective measures. Copyright © 2013 Elsevier GmbH. All rights reserved.

  5. Electrochemical determination of water in environmental hydraulic fluids using the karl Fischer reaction.

    Science.gov (United States)

    Cedergren, A; Lundström, M

    1997-10-01

    Different procedures based on the Karl Fischer reaction were investigated with respect to their applicability for water determinations in environmental hydraulic fluids:  (i) continuous coulometry using a recently described diaphragm-free cell; (ii) on-line stripping of water at elevated temperature using either continuous coulometry or direct potentiometry for detection of the liberated water. Except for one of the oils, Statoil PA, which is a poly(α-olefin) with certain polymers added, no significant difference was found among coulometry using an optimized imidazole-buffered methanolic reagent containing 75% (v/v) chloroform, the two different stripping techniques (working in the temperature interval 100-110 °C), and the commercially available Hydranal Coulomat AG-H. The high stability and sensitivity of the coulometric technique described made it possible to work with sample amounts in the low milligram-range, and this is shown to increase the reliability of the coulometric method as compared to normally used procedures.

  6. 4D synchrotron X-ray imaging to understand porosity development in shales during exposure to hydraulic fracturing fluid

    Science.gov (United States)

    Kiss, A. M.; Bargar, J.; Kohli, A. H.; Harrison, A. L.; Jew, A. D.; Lim, J. H.; Liu, Y.; Maher, K.; Zoback, M. D.; Brown, G. E.

    2016-12-01

    Unconventional (shale) reservoirs have emerged as the most important source of petroleum resources in the United States and represent a two-fold decrease in greenhouse gas emissions compared to coal. Despite recent progress, hydraulic fracturing operations present substantial technical, economic, and environmental challenges, including inefficient recovery, wastewater production and disposal, contaminant and greenhouse gas pollution, and induced seismicity. A relatively unexplored facet of hydraulic fracturing operations is the fluid-rock interface, where hydraulic fracturing fluid (HFF) contacts shale along faults and fractures. Widely used, water-based fracturing fluids contain oxidants and acid, which react strongly with shale minerals. Consequently, fluid injection and soaking induces a host of fluid-rock interactions, most notably the dissolution of carbonates and sulfides, producing enhanced or "secondary" porosity networks, as well as mineral precipitation. The competition between these mechanisms determines how HFF affects reactive surface area and permeability of the shale matrix. The resultant microstructural and chemical changes may also create capillary barriers that can trap hydrocarbons and water. A mechanistic understanding of the microstructure and chemistry of the shale-HFF interface is needed to design new methodologies and fracturing fluids. Shales were imaged using synchrotron micro-X-ray computed tomography before, during, and after exposure to HFF to characterize changes to the initial 3D structure. CT reconstructions reveal how the secondary porosity networks advance into the shale matrix. Shale samples span a range of lithologies from siliceous to calcareous to organic-rich. By testing shales of different lithologies, we have obtained insights into the mineralogic controls on secondary pore network development and the morphologies at the shale-HFF interface and the ultimate composition of produced water from different facies. These results

  7. Numerical analysis of the heat transfer and fluid flow in the butt-fusion welding process

    Science.gov (United States)

    Yoo, Jae Hyun; Choi, Sunwoong; Nam, Jaewook; Ahn, Kyung Hyun; Oh, Ju Seok

    2017-02-01

    Butt-fusion welding is an effective process for welding polymeric pipes. The process can be simplified into two stages. In heat soak stage, the pipe is heated using a hot plate contacted with one end of the pipe. In jointing stage, a pair of heated pipes is compressed against one another so that the melt regions become welded. In previous works, the jointing stage that is highly related to the welding quality was neglected. However, in this study, a finite element simulation is conducted including the jointing stage. The heat and momentum transfer are considered altogether. A new numerical scheme to describe the melt flow and pipe deformation for the butt-fusion welding process is introduced. High density polyethylene (HDPE) is used for the material. Flow via thermal expansion of the heat soak stage, and squeezing and fountain flow of the jointing stage are well reproduced. It is also observed that curling beads are formed and encounter the pipe body. The unique contribution of this study is its capability of directly observing the flow behaviors that occur during the jointing stage and relating them to welding quality.

  8. Multi-elemental analysis of jet engine lubricating oils and hydraulic fluids and their implication in aircraft air quality incidents.

    Science.gov (United States)

    van Netten, C

    1999-05-07

    The flight crews of aircraft often report symptoms including dizziness, nausea, disorientation, blurred vision and tingling in legs and arms. Many of these incidents have been traced to contamination of cabin air with lubricating oil, as well as hydraulic fluid, constituents. Considering that these air contaminants are often subjected to temperatures in excess of 500 degrees C, a large number of different exposures can be expected. Although the reported symptoms are most consistent with exposures to volatile organic compounds, carbon monoxide, and the organophosphate constituents in these oils and fluids, the involvement of these agents has not been clearly demonstrated. Possible exposure to toxic elements, such as lead, mercury, thallium and others, have not been ruled out. In order to assess the potential of exposure to toxic elements a multi-elemental analysis was done on two hydraulic fluids and three lubricating oils which have been implicated in a number of air quality incidents. A secondary objective was to establish if the multi-elemental concentrations of the fluids tested are different enough to allow such an analysis to be used as a possible method of identifying the source of exposure that might have been present during aircraft air quality incidents. No significant concentrations of toxic elements were identified in any of the oils or hydraulic fluids. The elemental compositions of the samples were different enough to be used for identification purposes and the measurement of only three elements was able to achieve this. Whether these findings have an application, in aircraft air quality incident investigations, needs to be established with further studies.

  9. Comparative Studies of the Short-Term Toxicity of the Hydraulic Fluids MIL-H-19457C, MIL-H-19457B, and MIL-H-22072B.

    Science.gov (United States)

    1986-07-09

    17 COSATI COOGS I. SUOIECT TERMS IConAo Wan @U n I af ecnwy OWd Idenafy by 611"k numberp WIGL GROUP Sue. on. MIL-H-19457C Hydraulic Fluids Neurotoxi ci...GOPSUU.Gp. MIL-H-19457C Hydraulic Fluids Neurotoxi city MIL-H-19457B 21-Day Inhalation Acute Toxicity MIL-H-22072B Ethylene Glycol 1. ?I (CONMu. on ,VVV

  10. Modelling of a hydraulic engine mount with fluid-structure interaction finite element analysis

    Science.gov (United States)

    Shangguan, Wen-Bin; Lu, Zhen-Hua

    2004-08-01

    Hydraulic engine mount (HEM) is now widely used as a highly effective vibration isolator in automotive powertrain. A lumped parameter (LP) model is a traditional model for modelling the dynamic characteristics of HEM, in which the system parameters are usually obtained by experiments. In this paper, a fluid-structure interaction (FSI) finite element analysis (FEA) method and a non-linear FEA technology are used to determine the system parameters, and a fully coupled FSI model is developed for modelling the static and lower-frequency performance of an HEM. A FSI FEA technique is used to estimate the parameters of volumetric compliances, equivalent piston area, inertia and resistance of the fluid in the inertia track and the decoupler of an HEM. A non-linear FEA method is applied to determine the dynamic stiffness of rubber spring of the HEM. The system parameters predicated by FEA are compared favorably with experimental data and/or analytical solutions. A numerical simulation for an HEM with an inertia track and a free decoupler is performed based on the FSI model and the LP model along with the estimated system parameters, and again the simulation results are compared with experimental data. The calculated time histories of some variables in the model, such as the pressure in the upper chamber, the displacement of the free decoupler and the volume flow through the inertia track and the decoupler, under different excitations, elucidate the working mechanism of the HEM. The pressure distribution calculated with the FSI model in the chambers of the HEM validates the assumption that the pressure distribution in the upper and lower chamber is uniform in the LP model. The work conducted in the paper demonstrates that the methods for estimating the system parameters in the LP model and the FSI model for modelling HEM are effective, with which the dynamic characteristic analysis and design optimization of an HEM can be performed before its prototype development, and this

  11. Damping Force Modeling and Suppression of Self-Excited Vibration due to Magnetic Fluids Applied in the Torque Motor of a Hydraulic Servovalve

    Directory of Open Access Journals (Sweden)

    Wei Zhang

    2017-05-01

    Full Text Available As a key component of hydraulic control systems, hydraulic servovalves influence their performance significantly. Unpredictable self-excited noise inside hydraulic servovalves may cause instability and even failure. Being functional, with higher saturation magnetization and increased viscosity when exposed to a magnetic field, magnetic fluids (MFs have been widely used in dampers, sealing, and biomedical treatment. In this paper, magnetic fluids are applied in the torque motor of a hydraulic servovalve to exert damping and resistance for vibration and noise suppression. Construction of the torque motor armature with magnetic fluids is introduced and the forces due to magnetic fluids on the torque motor armature are studied. Based on a bi-viscosity-constituted relationship, a mathematical model of the damping force from magnetic fluids is built when magnetic fluids are filled in the working gaps of the torque motor. Measurements of the properties of an Fe3O4 composite magnetic fluid are carried out to calculate the parameters of this mathematical model and to investigate the influence of magnetic fluids on the vibration characteristics of the armature assembly. The simulated and tested harmonic responses of the armature with and without magnetic fluids show the good suppression effects of magnetic fluids on the self-excited noise inside the servovalve.

  12. A systematic evaluation of chemicals in hydraulic-fracturing fluids and wastewater for reproductive and developmental toxicity.

    Science.gov (United States)

    Elliott, Elise G; Ettinger, Adrienne S; Leaderer, Brian P; Bracken, Michael B; Deziel, Nicole C

    2017-01-01

    Hydraulic-fracturing fluids and wastewater from unconventional oil and natural gas development contain hundreds of substances with the potential to contaminate drinking water. Challenges to conducting well-designed human exposure and health studies include limited information about likely etiologic agents. We systematically evaluated 1021 chemicals identified in hydraulic-fracturing fluids (n=925), wastewater (n=132), or both (n=36) for potential reproductive and developmental toxicity to triage those with potential for human health impact. We searched the REPROTOX database using Chemical Abstract Service registry numbers for chemicals with available data and evaluated the evidence for adverse reproductive and developmental effects. Next, we determined which chemicals linked to reproductive or developmental toxicity had water quality standards or guidelines. Toxicity information was lacking for 781 (76%) chemicals. Of the remaining 240 substances, evidence suggested reproductive toxicity for 103 (43%), developmental toxicity for 95 (40%), and both for 41 (17%). Of these 157 chemicals, 67 had or were proposed for a federal water quality standard or guideline. Our systematic screening approach identified a list of 67 hydraulic fracturing-related candidate analytes based on known or suspected toxicity. Incorporation of data on potency, physicochemical properties, and environmental concentrations could further prioritize these substances for future drinking water exposure assessments or reproductive and developmental health studies.

  13. A reactive transport modelling approach to assess the leaching potential of hydraulic fracturing fluids associated with coal seam gas extraction

    Science.gov (United States)

    Mallants, Dirk; Simunek, Jirka; Gerke, Kirill

    2015-04-01

    Coal Seam Gas production generates large volumes of "produced" water that may contain compounds originating from the use of hydraulic fracturing fluids. Such produced water also contains elevated concentrations of naturally occurring inorganic and organic compounds, and usually has a high salinity. Leaching of produced water from storage ponds may occur as a result of flooding or containment failure. Some produced water is used for irrigation of specific crops tolerant to elevated salt levels. These chemicals may potentially contaminate soil, shallow groundwater, and groundwater, as well as receiving surface waters. This paper presents an application of scenario modelling using the reactive transport model for variably-saturated media HP1 (coupled HYDRUS-1D and PHREEQC). We evaluate the fate of hydraulic fracturing chemicals and naturally occurring chemicals in soil as a result of unintentional release from storage ponds or when produced water from Coal Seam Gas operations is used in irrigation practices. We present a review of exposure pathways and relevant hydro-bio-geo-chemical processes, a collation of physico-chemical properties of organic/inorganic contaminants as input to a set of generic simulations of transport and attenuation in variably saturated soil profiles. We demonstrate the ability to model the coupled processes of flow and transport in soil of contaminants associated with hydraulic fracturing fluids and naturally occurring contaminants.

  14. Essentials of fluid dynamics with applications to hydraulics, aeronautics, meteorology and other subjets

    CERN Document Server

    Prandtl, Ludwig

    1953-01-01

    Equilibrium of liquids and gases ; kinematics : dynamics of frictionless fluids ; motion of viscous fluids : turbulence : fluid resistance : practical applications ; flow with appreciable volume changes (dynamics of gases) ; miscellaneous topics.

  15. Using the Casson model in a rheological and hydraulic evaluation of wash fluids

    Energy Technology Data Exchange (ETDEWEB)

    Dorman, J.

    1984-01-01

    The Ostwald de Waale or Robertson Stiff rheological models or their variants with corrections for temperature are convenient for determining the hydraulic drilling parameters. A series of examples is cited.

  16. Numerical simulation of heat transfer and fluid flow during double-sided laser beam welding of T-joints for aluminum aircraft fuselage panels

    Science.gov (United States)

    Yang, Zhibin; Tao, Wang; Li, Liqun; Chen, Yanbin; Shi, Chunyuan

    2017-06-01

    In comparison with conventional laser beam welding, double-sided laser beam welding has two laser heat sources simultaneously and symmetrically loaded from both sides makes it to be a more complicated coupled heat transport and fluid flow process. In this work, in order to understand the heat transfer and fluid flow, a three-dimensional model was developed and validated with the experimental results. The temperature field, fluid flow field, and keyhole characteristic were calculated using the developed model by FLUENT software. Calculated results indicated that the temperature and fluid flow fields were bilateral symmetry along the stringer center, and the molten pool maximum length was located near the keyhole intersection position. The skin side had higher temperature and faster cooling speed. Several characteristic flow patterns in the weld pool cross section, including the vortexes flows near the keyhole opening position, the convection flows above the keyhole intersection location, the regularity downward flows at the molten pool bottom. And in the lengthwise section, a distinct vortex flow below the keyhole, and the liquid metal behind the keyhole first flowed to near the molten pool maximum length location and then to the molten pool surface. Perpendicular to and along welding direction the keyhole liquid metal flowed to the weld molten pool surface and around the keyhole, respectively. The special temperature fields and fluid flow patterns were closely related to the effects of the double sides' laser energy coupling and enhancement. The calculated weld pool geometry basically in good agreement with the experimental results indicated that the developed model was validity and reasonable.

  17. CO2气体保护焊在水工钢结构制造中的工艺应用%The application of the CO2 gas shielded arc welding in hydraulic steel structures

    Institute of Scientific and Technical Information of China (English)

    方仕庆; 曹振锋

    2012-01-01

    CO2气体保护焊技术已大量的应用于水工钢结构施工工艺中,其具有焊接速度快、效率高、成型好和变形小的突出特点。本篇主要介绍的是CO2气体保护焊在水工钢结构施工中焊材的选用、焊接工艺、实际操作等应用方面的问题。%CO2 gas shielded arc welding technology have been widely used in hydraulic steel structure construction,which has special advantages of the welding speed fast,high efficiency,easy forming and small deformation.This paper describes the selection,welding process,and practical application aspects of CO2 gas shielded welding in the construction of hydraulic steel structures.

  18. A decision analysis framework for estimating the potential hazards for drinking water resources of chemicals used in hydraulic fracturing fluids.

    Science.gov (United States)

    Yost, Erin E; Stanek, John; Burgoon, Lyle D

    2017-01-01

    Despite growing concerns over the potential for hydraulic fracturing to impact drinking water resources, there are limited data available to identify chemicals used in hydraulic fracturing fluids that may pose public health concerns. In an effort to explore these potential hazards, a multi-criteria decision analysis (MCDA) framework was employed to analyze and rank selected subsets of these chemicals by integrating data on toxicity, frequency of use, and physicochemical properties that describe transport in water. Data used in this analysis were obtained from publicly available databases compiled by the United States Environmental Protection Agency (EPA) as part of a larger study on the potential impacts of hydraulic fracturing on drinking water. Starting with nationwide hydraulic fracturing chemical usage data from EPA's analysis of the FracFocus Chemical Disclosure Registry 1.0, MCDAs were performed on chemicals that had either noncancer toxicity values (n=37) or cancer-specific toxicity values (n=10). The noncancer MCDA was then repeated for subsets of chemicals reported in three representative states (Texas, n=31; Pennsylvania, n=18; and North Dakota, n=20). Within each MCDA, chemicals received scores based on relative toxicity, relative frequency of use, and physicochemical properties (mobility in water, volatility, persistence). Results show a relative ranking of these chemicals based on hazard potential, and provide preliminary insight into chemicals that may be more likely than others to impact drinking water resources. Comparison of nationwide versus state-specific analyses indicates regional differences in the chemicals that may be of more concern to drinking water resources, although many chemicals were commonly used and received similar overall hazard rankings. Several chemicals highlighted by these MCDAs have been reported in groundwater near areas of hydraulic fracturing activity. This approach is intended as a preliminary analysis, and represents one

  19. Synthesis and evaluation of C-ether formulations for use as high temperature lubricants and hydraulic fluids

    Science.gov (United States)

    Clark, F. S.; Green, R. L.; Miller, D. R.

    1974-01-01

    The formulation and evaluation of C-ether fluids for use in the hydraulic and lubrication systems of the space shuttle and advanced air breathing engines were studied to lower the pour point of a reference C-ether from -29 C to -40 C without changing its evaporation loss. Use of disiloxanes mixed with C-ethers gave a -40 C pour point fluid with little change in the desired evaporation loss or in oxidative stability. A second -40 C pour point fluid containing only C-ethers was also developed. A screening program tested lubrication additives for C-ethers and the new fluids. Six additive packages were chosen for evaluation in 316 C bearing tests, two for evaluation in 260 C pump tests. The goal of the bearing test was a 100 hour run. The rig was a specially designed 80-mm axially loaded ball bearing. The C-ether base fluid ran only one hour at 316 C before cage wear failure occurred. The best additive blends ran 47, 94 and 100 hours. The 96 hour test gave excessive deposits. The 100 hour test had no wear failures; an unexplained loss of cage silver occurred from areas of direct fluid impingement on the cage.

  20. Fluid-loss control for high-permeability rocks in hydraulic fracturing under realistic shear conditions

    Energy Technology Data Exchange (ETDEWEB)

    Navarrete, R.C.; Mitchell, J.P.

    1995-12-31

    A study is presented on the effectiveness of different combinations of fluid and fluid-loss additives to control fluid loss in high-permeability formations under high shear rates. The impact on matrix damage and proppant-pack damage is also studied. Borate-crosslinked guars, hydroxyethylcellulose (HEC) and a surfactant water-base gravel packing fluid were investigated. The fluid-loss additive considered was silica flour. All fluid-loss tests were run in dynamic fluid-loss cells. To properly test high-permeability cores, new long core dynamic fluid-loss cells were used. The matrix damage caused by the invasion of the fluid was determined using pressure taps along the core. Conductivity tests were also run to determine the damage to the proppant pack. Results show that the effectiveness of particulate fluid-loss additives under dynamic conditions is strongly dependent on the initial leakoff rate, which depends on the pressure gradient across the core, permeability of the core and viscosity of the invading fluid. The use of silica flour helps matrix flowback, and it has a minimal effect on proppant-pack conductivity in clean fluids (e.g., surfactant water-base gravel packing fluid). With the exception of the borate-crosslinked guar with no fluid-loss additive, the variety of fluids used in these tests (with and without silica flour) have a negligible effect on postproduction.

  1. Numerical Modeling of a Thermal-Hydraulic Loop and Test Section Design for Heat Transfer Studies in Supercritical Fluids

    Science.gov (United States)

    McGuire, Daniel

    A numerical tool for the simulation of the thermal dynamics of pipe networks with heat transfer has been developed with the novel capability of modeling supercritical fluids. The tool was developed to support the design and deployment of two thermal-hydraulic loops at Carleton University for the purpose of heat transfer studies in supercritical and near-critical fluids. First, the system was characterized based on its defining features; the characteristic length of the flow path is orders of magnitude larger than the other characteristic lengths that define the system's geometry; the behaviour of the working fluid in the supercritical thermodynamic state. An analysis of the transient thermal behaviour of the model's domains is then performed to determine the accuracy and range of validity of the modeling approach for simulating the transient thermal behaviour of a thermal-hydraulic loop. Preliminary designs of three test section geometries, for the purpose of heat transfer studies, are presented in support of the overall design of the Carleton supercritical thermal-hydraulic loops. A 7-rod-bundle, annular and tubular geometries are developed with support from the new numerical tool. Materials capable of meeting the experimental requirements while operating in supercritical water are determined. The necessary geometries to satisfy the experimental goals are then developed based on the material characteristics and predicted heat transfer behaviour from previous simulation results. An initial safety analysis is performed on the test section designs, where they are evaluated against the ASME Boiler, Pressure Vessel, and Pressure Piping Code standard, required for safe operation and certification.

  2. Estimation of changes in dynamic hydraulic force in a magnetically suspended centrifugal blood pump with transient computational fluid dynamics analysis.

    Science.gov (United States)

    Masuzawa, Toru; Ohta, Akiko; Tanaka, Nobuatu; Qian, Yi; Tsukiya, Tomonori

    2009-01-01

    The effect of the hydraulic force on magnetically levitated (maglev) pumps should be studied carefully to improve the suspension performance and the reliability of the pumps. A maglev centrifugal pump, developed at Ibaraki University, was modeled with 926 376 hexahedral elements for computational fluid dynamics (CFD) analyses. The pump has a fully open six-vane impeller with a diameter of 72.5 mm. A self-bearing motor suspends the impeller in the radial direction. The maximum pressure head and flow rate were 250 mmHg and 14 l/min, respectively. First, a steady-state analysis was performed using commercial code STAR-CD to confirm the model's suitability by comparing the results with the real pump performance. Second, transient analysis was performed to estimate the hydraulic force on the levitated impeller. The impeller was rotated in steps of 1 degrees using a sliding mesh. The force around the impeller was integrated at every step. The transient analysis revealed that the direction of the radial force changed dynamically as the vane's position changed relative to the outlet port during one circulation, and the magnitude of this force was about 1 N. The current maglev pump has sufficient performance to counteract this hydraulic force. Transient CFD analysis is not only useful for observing dynamic flow conditions in a centrifugal pump but is also effective for obtaining information about the levitation dynamics of a maglev pump.

  3. Fracture Propagation, Fluid Flow, and Geomechanics of Water-Based Hydraulic Fracturing in Shale Gas Systems and Electromagnetic Geophysical Monitoring of Fluid Migration

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jihoon; Um, Evan; Moridis, George

    2014-12-01

    We investigate fracture propagation induced by hydraulic fracturing with water injection, using numerical simulation. For rigorous, full 3D modeling, we employ a numerical method that can model failure resulting from tensile and shear stresses, dynamic nonlinear permeability, leak-off in all directions, and thermo-poro-mechanical effects with the double porosity approach. Our numerical results indicate that fracture propagation is not the same as propagation of the water front, because fracturing is governed by geomechanics, whereas water saturation is determined by fluid flow. At early times, the water saturation front is almost identical to the fracture tip, suggesting that the fracture is mostly filled with injected water. However, at late times, advance of the water front is retarded compared to fracture propagation, yielding a significant gap between the water front and the fracture top, which is filled with reservoir gas. We also find considerable leak-off of water to the reservoir. The inconsistency between the fracture volume and the volume of injected water cannot properly calculate the fracture length, when it is estimated based on the simple assumption that the fracture is fully saturated with injected water. As an example of flow-geomechanical responses, we identify pressure fluctuation under constant water injection, because hydraulic fracturing is itself a set of many failure processes, in which pressure consistently drops when failure occurs, but fluctuation decreases as the fracture length grows. We also study application of electromagnetic (EM) geophysical methods, because these methods are highly sensitive to changes in porosity and pore-fluid properties due to water injection into gas reservoirs. Employing a 3D finite-element EM geophysical simulator, we evaluate the sensitivity of the crosswell EM method for monitoring fluid movements in shaly reservoirs. For this sensitivity evaluation, reservoir models are generated through the coupled flow

  4. 液压机大型焊接件振动时效处理的可行性%Feasibility of vibratory stress relief processing for large welded parts in hydraulic press

    Institute of Scientific and Technical Information of China (English)

    谢广玉; 陈春明

    2013-01-01

    对大型焊接件消除残余应力采用振动时效方法的可行性进行分析,强调了振动时效时应注意的两个要点,通过对几种液压机典型零件的振动时效,证明了液压机大型焊接件用振动时效处理的可行性.%The feasibility of vibratory stress relief processing to eliminate residual stress for large welded parts in hydraulic press has been analyzed in the text. The two key points during vibratory stress relief processing have been emphasized. Through the vibratory stress relief processing of some kinds of classic parts in hydraulic press, the feasibility of vibratory stress relief processing for large parts in hydraulic press has been verified.

  5. Chloride concentration gradients in tank-stored hydraulic fracturing fluids following flowback

    Science.gov (United States)

    Pamela J. Edwards; Linda L. Tracy; William K. Wilson

    2011-01-01

    A natural gas well in West Virginia was hydraulically fractured and the flowback was recovered and stored in an 18-foot-deep tank. Both in situ field test kit and laboratory measurements of electrical conductivity and chloride concentrations increased substantially with depth, although the laboratory measurements showed a greater increase. The field test kit also...

  6. Analytical Thermal Field Theory Applicable to Oil Hydraulic Fluid Film Lubrication

    DEFF Research Database (Denmark)

    Johansen, Per; Roemer, Daniel Beck; Pedersen, Henrik C.

    2014-01-01

    An analytical thermal field theory is derived by a perturbation series expansion solution to the energy conservation equation. The theory is valid for small values of the Brinkman number and the modified Peclet number. This condition is sufficiently satisfied for hydraulic oils, whereby the analy...

  7. Computational fluid dynamics-based hydraulic and hemolytic analyses of a novel left ventricular assist blood pump.

    Science.gov (United States)

    Yang, Xiao-Chen; Zhang, Yan; Gui, Xing-Min; Hu, Sheng-Shou

    2011-10-01

    The advent of various technologies has allowed mechanical blood pumps to become more reliable and versatile in recent decades. In our study group, a novel structure of axial flow blood pump was developed for assisting the left ventricle. The design point of the left ventricular assist blood pump 25 (LAP-25) was chosen at 4 Lpm with 100 mm Hg according to our clinical practice. Computational fluid dynamics was used to design and analyze the performance of the LAP-25. In order to obtain a required hydraulic performance and a satisfactory hemolytic property in the LAP-25 of a smaller size, a novel structure was developed including an integrated shroud impeller, a streamlined impeller hub, and main impeller blades with splitter blades; furthermore, tandem cascades were introduced in designing the diffuser. The results of numerical simulation show the LAP-25 can generate flow rates of 3-5 Lpm at rotational speeds of 8500-10,500 rpm, producing pressure rises of 27.5-148.3 mm Hg with hydraulic efficiency points ranging from 13.4 to 27.5%. Moreover, the fluid field and the hemolytic property of the LAP-25 were estimated, and the mean hemolysis index of the pump was 0.0895% with Heuser's estimated model. In conclusion, the design of the LAP-25 shows an acceptable result.

  8. Degradation of Phosphate Ester Hydraulic Fluid in Power Station Turbines Investigated by a Three-Magnet Unilateral Magnet Array

    Directory of Open Access Journals (Sweden)

    Pan Guo

    2014-04-01

    Full Text Available A three-magnet array unilateral NMR sensor with a homogeneous sensitive spot was employed for assessing aging of the turbine oils used in two different power stations. The Carr-Purcell-Meiboom-Gill (CPMG sequence and Inversion Recovery-prepared CPMG were employed for measuring the 1H-NMR transverse and longitudinal relaxation times of turbine oils with different service status. Two signal components with different lifetimes were obtained by processing the transverse relaxation curves with a numeric program based on the Inverse Laplace Transformation. The long lifetime components of the transverse relaxation time T2eff and longitudinal relaxation time T1 were chosen to monitor the hydraulic fluid aging. The results demonstrate that an increase of the service time of the turbine oils clearly results in a decrease of T2eff,long and T1,long. This indicates that the T2eff,long and T1,long relaxation times, obtained from the unilateral magnetic resonance measurements, can be applied as indices for degradation of the hydraulic fluid in power station turbines.

  9. Heat transfer and fluid flow during keyhole mode laser welding of tantalum, Ti 6Al 4V, 304L stainless steel and vanadium

    Science.gov (United States)

    Rai, R.; Elmer, J. W.; Palmer, T. A.; Roy, T. Deb

    2007-09-01

    Because of the complexity of several simultaneous physical processes, most heat transfer models of keyhole mode laser welding require some simplifications to make the calculations tractable. The simplifications often limit the applicability of each model to the specific materials systems for which the model is developed. In this work, a rigorous, yet computationally efficient, keyhole model is developed and tested on tantalum, Ti-6Al-4V, 304L stainless steel and vanadium. Unlike previous models, this one combines an existing model to calculate keyhole shape and size with numerical fluid flow and heat transfer calculations in the weld pool. The calculations of the keyhole profile involved a point-by-point heat balance at the keyhole walls considering multiple reflections of the laser beam in the vapour cavity. The equations of conservation of mass, momentum and energy are then solved in three dimensions assuming that the temperatures at the keyhole wall reach the boiling point of the different metals or alloys. A turbulence model based on Prandtl's mixing length hypothesis was used to estimate the effective viscosity and thermal conductivity in the liquid region. The calculated weld cross-sections agreed well with the experimental results for each metal and alloy system examined here. In each case, the weld pool geometry was affected by the thermal diffusivity, absorption coefficient, and the melting and boiling points, among the various physical properties of the alloy. The model was also used to better understand solidification phenomena and calculate the solidification parameters at the trailing edge of the weld pool. These calculations indicate that the solidification structure became less dendritic and coarser with decreasing weld velocities over the range of speeds investigated in this study. Overall, the keyhole weld model provides satisfactory simulations of the weld geometries and solidification sub-structures for diverse engineering metals and alloys.

  10. 大型轴流式水轮机座环装配焊接工艺%Assembly and Welding Procedure for Seating Ring of Large-Size Axial Flow Hydraulic Turbine

    Institute of Scientific and Technical Information of China (English)

    甘洪丰

    2014-01-01

    座环是水轮机的重要部件,它既承载着机组的重量,又控制着水的流量与速度。轴流式水轮机座环通常为双环板,固定导叶采用中空结构,各瓣体经通用模具成型后组焊成一体。其成型和焊接面临很大的技术难题,文章着重讨论单环板焊接式座环的装配焊接工艺。%The seating ring was an important part of hydraulic turbine, which not only bore the weight of the whole unit but also controlled the water flow and speed. Double-ring plate were the conventional structure of axi-al flow hydraulic turbine seating ring. Usually, the fixed vane was of hollow construction while the steel plates were welded and integrated into a whole unit after shaping. But the welding and shaping encountered many technology problems, thus, the assembly and welding procedure of the single seating ring were discussed emphatically.

  11. Basic hydraulics

    CERN Document Server

    Smith, P D

    1982-01-01

    BASIC Hydraulics aims to help students both to become proficient in the BASIC programming language by actually using the language in an important field of engineering and to use computing as a means of mastering the subject of hydraulics. The book begins with a summary of the technique of computing in BASIC together with comments and listing of the main commands and statements. Subsequent chapters introduce the fundamental concepts and appropriate governing equations. Topics covered include principles of fluid mechanics; flow in pipes, pipe networks and open channels; hydraulic machinery;

  12. Comparison of hydraulic and hemolytic properties of different impeller designs of an implantable rotary blood pump by computational fluid dynamics.

    Science.gov (United States)

    Arvand, Arash; Hahn, Nicole; Hormes, Marcus; Akdis, Mustafa; Martin, Michael; Reul, Helmut

    2004-10-01

    A mixed-flow blood pump for long-term applications has been developed at the Helmholtz-Institute in Aachen, Germany. Central features of this implantable pump are a centrally integrated motor, a blood-immersed mechanical bearing, magnetic coupling of the impeller, and a shrouded impeller, which allows a relatively wide clearance. The aim of the study was a numerical analysis of hydraulic and hemolytic properties of different impeller design configurations. In vitro testing and numerical simulation techniques (computational fluid dynamics [CFD]) were applied to achieve a comprehensive overview. Pressure-flow charts were experimentally measured in a mock loop in order to validate the CFD data. In vitro hemolysis tests were performed at the main operating point of each impeller design. General flow patterns, pressure-flow charts, secondary flow rates, torque, and axial forces on the impeller were calculated by means of CFD. Furthermore, based on streak line techniques, shear stress (stress loading), exposure times, and volume percentage with critical stress loading have been determined. Comparison of CFD data with pressure head measurements showed excel-lent agreement. Also, impressive trend conformity was observed between in-vitro hemolysis results and numerical data. Comparison of design variations yielded clear trends and results. Design C revealed the best hydraulic and hemolytic properties and was chosen as the final design for the mixed-flow rotary blood pump.

  13. Wear forms of heterogeneous electro-rheological fluids working in a hydraulic clutch system

    Science.gov (United States)

    Ziabska, E.; Duchowski, J.; Olszak, A.; Osowski, K.; Kesy, A.; Kesy, Z.; Choi, S. B.

    2017-09-01

    The paper presents experimental results concerning the wear of heterogeneous electro-rheological (ER) fluids operating as working fluids in a complex clutch system consisting of a hydrodynamic clutch and a cylinder viscous clutch. The change of electric field intensity in the clutches results in change of sheer stress values in working fluids what causes the change of transmitted torque. This work shows that the most important factors affecting the wear of the ER fluid are the electric field of high intensity, the accompanying electrical breakdown, and the high temperature of the silicone oil. In addition, the water from the humid air absorbed mainly by hygroscopic particles influences a significant impact on the wear of the working fluid. Various forms of wear particles of the fluid depending on the prevailing conditions such as working mode are observed from the microscopic aspects. It is observed that the particles are flattened, rolled out or smashed into smaller fragments, partially melted, wrinkled and glued or caked. In addition, it is identified that the partial destruction of silicone oil is occurred due to the damage of the hydrocarbon chains, as evidenced by the decrease in its viscosity and the presence of the particle matter newly containing silicon.

  14. Estimation of the fluid excess pressure of hydraulic fractures in paleo geothermal reservoirs; Abschaetzung des Fluidueberdrucks von hydraulischen Bruechen in palaeogeothermischen Reservoiren

    Energy Technology Data Exchange (ETDEWEB)

    Philipp, Sonja L. [Goettingen Univ. (Germany). Geowissenschaftliches Zentrum

    2011-10-24

    In many geothermal reservoirs to low natural permeabilities have to be enhanced by opening or shearing the existing fractures or by generating artificial hydraulic fractures (reservoir stimulation). Such hydraulic fractures can also occur naturally and will remain in paleo geothermal reservoirs. Using the example of calcite passages in a Jurassic limestone-marl alternations in southwest England the author of the contribution under consideration shows that the fault zones (mainly normal faults) were used as fluid transport pathways for calcium carbonate containing water which was injected as hydraulic fractures in the host rock. Overall, in consensus with isotopic studies it was shown that geothermal waters with relatively local origin were within the sedimentary basin and did not come from great depths. The pore fluid pressure within the limestone beds is not sufficient as a reason for the formation of calcite passages.

  15. Extensive use of computational fluid dynamics in the upgrading of hydraulic turbines

    Energy Technology Data Exchange (ETDEWEB)

    Sabourin, M.; De Henau, V. [GEC Alsthom Electromechanical Inc., Tracy, PQ (Canada); Eremeef, R. [GEC Alsthom Neyrpic, Grenoble (France)

    1995-12-31

    The use of computational fluid flow dynamics (CFD) and the Navier Stokes equations by GEC Alsthom for turbine rehabilitation were discussed. The process of runner rehabilitation was discussed from a fluid flow perspective, which accounts for the spiral case-distributor set and draft tube. The Kootenay turbine rehabilitation was described with regard to it spiral case and stay vane. The numerical analysis used to model upstream components was explained. The influence of draft tube effects was emphasized as an important efficiency factor. The differences between draft tubes at Sir Adam Beck 2 and La Grande 2 were discussed. Computational fluid flow modelling was claimed to have produced global performance enhancements in a reasonably short time, and at a reasonable cost. 6 refs., 6 figs., 4 tabs.

  16. Computational Fluid Dynamics Modelling of Hydraulics and Sedimentation in Process Reactors during Aeration Tank Settling

    DEFF Research Database (Denmark)

    Jensen, M.D.; Ingildsen, P.; Rasmussen, Michael R.;

    2006-01-01

    Aeration tank settling is a control method allowing settling in the process tank during highhydraulic load. The control method is patented. Aeration tank settling has been applied in several wastewater treatment plants using the present design of the process tanks. Some process tank designs...... haveshown to be more effective than others. To improve the design of less effective plants, computational fluiddynamics (CFD) modelling of hydraulics and sedimentation has been applied. This paper discusses theresults at one particular plant experiencing problems with partly short-circuiting of the inlet...... and outletcausing a disruption of the sludge blanket at the outlet and thereby reducing the retention of sludge in theprocess tank. The model has allowed us to establish a clear picture of the problems arising at the plantduring aeration tank settling. Secondly, several process tank design changes have been...

  17. Experimental and modeling hydraulic studies of foam drilling fluid flowing through vertical smooth pipes

    Directory of Open Access Journals (Sweden)

    Amit Saxena

    2017-06-01

    Full Text Available Foam has emerged as an efficient drilling fluid for the drilling of low pressure, fractured and matured reservoirs because of its the ability to reduce formation damage, fluid loss, differential sticking etc. However the compressible nature along with its complicated rheology has made its implementation a multifaceted task. Knowledge of the hydrodynamic behavior of drilling fluid within the borehole is the key behind successful implementation of drilling job. However, little effort has been made to develop the hydrodynamic models for the foam flowing with cuttings through pipes of variable diameter. In the present study, hydrodynamics of the foam fluid was investigated through the vertical smooth pipes of different pipe diameters, with variable foam properties in a flow loop system. Effect of cutting loading on pressure drop was also studied. Thus, the present investigation estimates the differential pressure loss across the pipe. The flow loop permits foam flow through 25.4 mm, 38.1 mm and 50.8 mm diameter pipes. The smaller diameter pipes are used to replicate the annular spaces between the drill string and wellbore. The developed model determines the pressure loss along the pipe and the results are compared with a number of existing models. The developed model is able to predict the experimental results more accurately.

  18. Integrated Experimental and Computational Study of Hydraulic Fracturing and the Use of Alternative Fracking Fluids

    Science.gov (United States)

    Viswanathan, H.; Carey, J. W.; Karra, S.; Porter, M. L.; Rougier, E.; Zhang, D.; Makedonska, N.; Middleton, R. S.; Currier, R.; Gupta, R.; Lei, Z.; Kang, Q.; O'Malley, D.; Hyman, J.

    2014-12-01

    Shale gas is an unconventional fossil energy resource that is already having a profound impact on US energy independence and is projected to last for at least 100 years. Production of methane and other hydrocarbons from low permeability shale involves hydrofracturing of rock, establishing fracture connectivity, and multiphase fluid-flow and reaction processes all of which are poorly understood. The result is inefficient extraction with many environmental concerns. A science-based capability is required to quantify the governing mesoscale fluid-solid interactions, including microstructural control of fracture patterns and the interaction of engineered fluids with hydrocarbon flow. These interactions depend on coupled thermo-hydro-mechanical-chemical (THMC) processes over scales from microns to tens of meters. Determining the key mechanisms in subsurface THMC systems has been impeded due to the lack of sophisticated experimental methods to measure fracture aperture and connectivity, multiphase permeability, and chemical exchange capacities at the high temperature, pressure, and stresses present in the subsurface. This project uses innovative high-pressure microfluidic and triaxial core flood experiments on shale to explore fracture-permeability relations and the extraction of hydrocarbon. These data are integrated with simulations including lattice Boltzmann modeling of pore-scale processes, finite-element/discrete element models of fracture development in the near-well environment, discrete-fracture modeling of the reservoir, and system-scale models to assess the economics of alternative fracturing fluids. The ultimate goal is to make the necessary measurements to develop models that can be used to determine the reservoir operating conditions necessary to gain a degree of control over fracture generation, fluid flow, and interfacial processes over a range of subsurface conditions.

  19. Transputers in Fluid Power - Design and Applications. Chapter 5 in Advances in Hydraulic Control Systems

    DEFF Research Database (Denmark)

    Conrad, Finn

    Deals with results and trends on mechatronics in fluid power and intelligent control of machines and robots. New results are presented concerning transputer-basen distributed control of machines and robots. Experimental results with the DTU mechatronic test facility are presented and discussed. S....... Several adaptive control algoritms are investigated and evaluated. Promissing results are obtained with Computed Valve-Input Control (CIC), Adaptive Model-based Actuator Control (AMAC) and Linear Pertubation Adaptive Control (LPAC).......Deals with results and trends on mechatronics in fluid power and intelligent control of machines and robots. New results are presented concerning transputer-basen distributed control of machines and robots. Experimental results with the DTU mechatronic test facility are presented and discussed...

  20. Identifying chemicals of concern in hydraulic fracturing fluids used for oil production.

    Science.gov (United States)

    Stringfellow, William T; Camarillo, Mary Kay; Domen, Jeremy K; Sandelin, Whitney L; Varadharajan, Charuleka; Jordan, Preston D; Reagan, Matthew T; Cooley, Heather; Heberger, Matthew G; Birkholzer, Jens T

    2017-01-01

    Chemical additives used for hydraulic fracturing and matrix acidizing of oil reservoirs were reviewed and priority chemicals of concern needing further environmental risk assessment, treatment demonstration, or evaluation of occupational hazards were identified. We evaluated chemical additives used for well stimulation in California, the third largest oil producing state in the USA, by the mass and frequency of use, as well as toxicity. The most frequently used chemical additives in oil development were gelling agents, cross-linkers, breakers, clay control agents, iron and scale control agents, corrosion inhibitors, biocides, and various impurities and product stabilizers used as part of commercial mixtures. Hydrochloric and hydrofluoric acids, used for matrix acidizing and other purposes, were reported infrequently. A large number and mass of solvents and surface active agents were used, including quaternary ammonia compounds (QACs) and nonionic surfactants. Acute toxicity was evaluated and many chemicals with low hazard to mammals were identified as potentially hazardous to aquatic environments. Based on an analysis of quantities used, toxicity, and lack of adequate hazard evaluation, QACs, biocides, and corrosion inhibitors were identified as priority chemicals of concern that deserve further investigation.

  1. Some effects of stress, friction and fluid flow on hydraulic fracturing

    Energy Technology Data Exchange (ETDEWEB)

    Hanson, M.E.; Anderson, G.D.; Shaffer, R.J.; Thorson, L.D.

    1981-03-01

    We are conducting a DOE funded research program which is aimed at understanding the hydraulic fracturing process, especially those phenomena and parameters which strongly affect or control the fracture geometry. Our theoretical and experimental studies consistently confirm the well known fact that in-situ stress has a primary effect on fracture geometry and that fractures propagate perpendicular to the least principal stress. In addition, we find that frictional interfaces in reservoirs can affect fracturing. We have also quantified some of the effects on fracture geometry due to frictional slippage along interfaces. We found that variation of friction along an interface can result in abrupt steps in the fracture path. These effects have been seen in the mine back of emplaced fractures and are demonstrated both theoretically and in the laboratory. Further experiments and calculations are starting to indicate the possible control of the fracture height by the vertical change in the cables to X-608A wells should be replaced, and develop v across categories of persons affected. Respondents were selected according to a purposive sampling strategy, wn are also included. The management plan for the operation of the plant is discussed. (DMC)

  2. Design and verification of additional filtration for the application of ecological transmission and hydraulic fluids in tractorc

    Directory of Open Access Journals (Sweden)

    Pavel Máchal

    2013-01-01

    Full Text Available This contribution presents the design and function verification of additional filtration. It is intended for the common transmission and hydraulic oil filling of tractors. The main role of this filtration concept is to ensure a high level of oil cleanness as a condition for the application of ecologic fluids in tractors. The next one is to decrease the wear of lubricated tractor components, the degradation of oil and eventually to extend the interval of oil change. The designed additional filtering is characterized by ease installation through the use of quick couplings and hoses to the external hydraulic circuit. Therefore, the filtration is suitable for various tractor types. Filter element has been designed with the filter ability 1micron and the ability to separate to 0.5 dm3 of water from oil. Function of additional filtration was verified during the 150 engine hours of tractor operation. During this time period the oil contamination was evaluated on the basis of chemical elements content such as Fe, Cu, Si, Al, Ni, Mo and Cr. The additive concentration was evaluated on the basis of chemical elements content such as Ca, P and Zn. During the test operation of tractor the concentration decrease of chemical elements reached the values 25.53 % (Fe, 23.53 % (Si, 25 % (Al and 5.5 % (Cu. The decrease of additive concentration reached only medium level (6.6 %. Therefore, the designed additional filtration doesn’t remove additives from oil. Based on the evaluation of the content of chemical elements (that representing contamination and additives, we can say that the designed filtering method is suitable for use in agricultural tractors.

  3. GENERAL EQUATION OF THE HYDRAULIC FRICTION LAW FOR HINDERED FALLING OF AN INDIVIDUAL BALL AND FLUID MOTION IN GRANULAR LAYERS

    Directory of Open Access Journals (Sweden)

    M. V. Krautsov

    2015-01-01

    Full Text Available The article presents the results of a research into various hydromechanical processes such as hindered falling of an individual ball in a liquid; suspension of a homogeneous monodispersed granular layer with ascending fluid flow; homogeneous liquid filtration in a porous granular layer. The authors generalize the results of theoretical and experimental studies, employ the theory of similarity, and establish that the laws of hydraulic friction for the mentioned hydromechanical processes share the common ground described by one general equation that provides basis for obtaining the individual formulae computing the studied hydromechanical processes. The formulae appear in dimensionless similitude parameters that reflect correlation of the essential action forces.The presented scientific results contribute to the theory development of the applied hydromechanical phenomena and the new obtained formulae enable enhancement of the calculation procedures for structures and installations that realize the studied hydraumechanical processes. Thus, the research results for the hindered falling of an individual ball in a liquid can apply in viscosimetry techniques and in handling the problems related to calculations of various movement types and separate units in technologies realizing the hydraulic processes of hindered falling of individual balls in liquids.Fluidization processes (pseudo-liquefaction of the granular layers enjoy wide application in various segments of industry for instance in chemical engineering at adsorption, desorption, dissolution, dealkalization, ablution. A new general calculating formula incipiency provides a possibility for technological computations realization under any operational mode. The filtration process is used in industry as well as occurs in nature, for example, in movement of the ground water. At present, the basis for calculating techniques is the monomial Darcy formula defining the filtering rate as function of the

  4. Literature survey of heat transfer and hydraulic resistance of water, carbon dioxide, helium and other fluids at supercritical and near-critical pressures

    Energy Technology Data Exchange (ETDEWEB)

    Pioro, I.L.; Duffey, R.B

    2003-04-01

    This survey consists of 430 references, including 269 Russian publications and 161 Western publications devoted to the problems of heat transfer and hydraulic resistance of a fluid at near-critical and supercritical pressures. The objective of the literature survey is to compile and summarize findings in the area of heat transfer and hydraulic resistance at supercritical pressures for various fluids for the last fifty years published in the open Russian and Western literature. The analysis of the publications showed that the majority of the papers were devoted to the heat transfer of fluids at near-critical and supercritical pressures flowing inside a circular tube. Three major working fluids are involved: water, carbon dioxide, and helium. The main objective of these studies was the development and design of supercritical steam generators for power stations (utilizing water as a working fluid) in the 1950s, 1960s, and 1970s. Carbon dioxide was usually used as the modeling fluid due to lower values of the critical parameters. Helium, and sometimes carbon dioxide, were considered as possible working fluids in some special designs of nuclear reactors. (author)

  5. Improving the Hydraulic Efficiency of Centrifugal Pumps through Computational Fluid Dynamics Based Design optimization

    Directory of Open Access Journals (Sweden)

    Abdellah Ait moussa

    2014-08-01

    Full Text Available The design and optimization of turbo machine impellers such as those in pumps and turbines is a highly complicated task due to the complex three-dimensional shape of the impeller blades and surrounding devices. Small differences in geometry can lead to significant changes in the performance of these machines. We report here an efficient numerical technique that automatically optimizes the geometry of these blades for maximum performance. The technique combines, mathematical modeling of the impeller blades using non-uniform rational B-spline (NURBS, Computational fluid dynamics (CFD with Geometry Parameterizations in turbulent flow simulation and the Globalized and bounded Nelder-Mead (GBNM algorithm in geometry optimization.

  6. Properties Research of Water-polyols Fire Resistant Hydraulic Fluid%水-多元醇型难燃液压液的性能研究

    Institute of Scientific and Technical Information of China (English)

    宋开财; 沈国钦; 王建华; 李春生; 宋敏

    2012-01-01

    The major physical and chemical properties of fire resistant hydraulic fluids with different composition have been analyzed, such as fire-resistant, viscosity-temperature and evaporation characteristics. The influences of different water content, different types of polyols and tackifier on the main properties of water based fire resistant hydraulic fluid have been studied. Hie results show that the higher water content of water based fire resistant hydraulic fluid, the better the flame resistance is, and the higher the evaporation rate. The rule of change at evaporation rate along with time was first increased and then decreased. The low temperature performance of water-glycol-based hydraulic fluid was better, but the air releasing property and the susceptibility on thickening agent of water-glycerol-based hydraulic fluid were better. The thickening ability of water-soluble polyether is far superior to polyethylene glycol, with no crystallization phenomena at low temperature. The study results are of certain reference significance to the research and application of water-based fire resistant hydraulic fluid.%分析了不同组成难燃液压液的难燃性、黏温特性和蒸发特性等主要理化性能,研究了不同含水量、不同类型多元醇和增黏剂对水基难燃液压液主要性能的影响.结果表明:水基难燃液压液的水含量越高,难燃性越好,蒸发率越高,且蒸发率随时间的变化规律是先增大后减少.水-乙二醇型液压液的低温性能较好,水-甘油型液压液的空气释放性和对稠化剂的感受性较好.水溶性聚醚的稠化能力远远优于聚乙二醇,低温时无结晶现象.研究结果对于水基难燃液压液的配方研究和使用具有参考意义.

  7. Life Cycle Assessment of age-related environmental impact of biogenic hydraulic fluids; Life Cycle Assessment der alterungsbedingten Umweltvertraeglichkeit biogener Hydraulik-Schmierstoffe

    Energy Technology Data Exchange (ETDEWEB)

    Bressling, Jana

    2012-07-01

    Biogenic hydraulic fluids, based on synthetic esters (category: HEES), have an excellent environmental profile in the unused state, so that they are typically classified into water hazard class 1 or as ''not hazardous to water''. During storage at room temperature and tribological application, occurring chemical and toxicological changes take no account in the classification of lubricants until now. However, the ageing and oxidation stability gets increasing importance, since it determines the service life of lubricants in tribological systems in addition to the storage time. Since it always comes to direct and uncontrolled entries into the environment in case of accidents or hydraulic leaks, it is essential to assess whether there is an environmental hazard by waste oils. With an increased use of biogenic hydraulic fluids in environmentally sensitive areas, thus the need for an appropriate monitoring and assessment approach as part of a Life Cycle Assessment (LCA). The aquatic and miniaturised test procedures applied in this work with the Water Soluble Fraction (WSF) concept, allows a simple and quick screening of age-related ecotoxic potential of lubricants by oxidative processes and tribological application. For detection of genotoxic potential the umu-test is a suitable indicator test to detect geno- and cytotoxic effects by oxidative reactions. The determination of biodegradability is essential for the assessment of the environmental impact of hydraulic fluids. The optimised biodegradability test system ''O2/CO2-Headspace Test'' has proved itself as a suitable procedure for the investigation of biogenic lubricants within the scope of a LCA and shows therefore a comparable method of the required test procedures for the assignment of ecolabels. In addition, the combination of biological test procedures and chemical analysis allows a comprehensive investigation of effects and causes of age-related changes of hydraulic

  8. Constant-Pressure Hydraulic Pump

    Science.gov (United States)

    Galloway, C. W.

    1982-01-01

    Constant output pressure in gas-driven hydraulic pump would be assured in new design for gas-to-hydraulic power converter. With a force-multiplying ring attached to gas piston, expanding gas would apply constant force on hydraulic piston even though gas pressure drops. As a result, pressure of hydraulic fluid remains steady, and power output of the pump does not vary.

  9. Flowing fluid electrical conductivity logging of a deep borehole during and following drilling: estimation of transmissivity, water salinity and hydraulic head of conductive zones

    Science.gov (United States)

    Doughty, Christine; Tsang, Chin-Fu; Rosberg, Jan-Erik; Juhlin, Christopher; Dobson, Patrick F.; Birkholzer, Jens T.

    2016-11-01

    Flowing fluid electrical conductivity (FFEC) logging is a hydrogeologic testing method that is usually conducted in an existing borehole. However, for the 2,500-m deep COSC-1 borehole, drilled at Åre, central Sweden, it was done within the drilling period during a scheduled 1-day break, thus having a negligible impact on the drilling schedule, yet providing important information on depths of hydraulically conductive zones and their transmissivities and salinities. This paper presents a reanalysis of this set of data together with a new FFEC logging data set obtained soon after drilling was completed, also over a period of 1 day, but with a different pumping rate and water-level drawdown. Their joint analysis not only results in better estimates of transmissivity and salinity in the conducting fractures intercepted by the borehole, but also yields the hydraulic head values of these fractures, an important piece of information for the understanding of hydraulic structure of the subsurface. Two additional FFEC logging tests were done about 1 year later, and are used to confirm and refine this analysis. Results show that from 250 to 2,000 m depths, there are seven distinct hydraulically conductive zones with different hydraulic heads and low transmissivity values. For the final test, conducted with a much smaller water-level drawdown, inflow ceased from some of the conductive zones, confirming that their hydraulic heads are below the hydraulic head measured in the wellbore under non-pumped conditions. The challenges accompanying 1-day FFEC logging are summarized, along with lessons learned in addressing them.

  10. Flowing fluid electrical conductivity logging of a deep borehole during and following drilling: estimation of transmissivity, water salinity and hydraulic head of conductive zones

    Science.gov (United States)

    Doughty, Christine; Tsang, Chin-Fu; Rosberg, Jan-Erik; Juhlin, Christopher; Dobson, Patrick F.; Birkholzer, Jens T.

    2017-03-01

    Flowing fluid electrical conductivity (FFEC) logging is a hydrogeologic testing method that is usually conducted in an existing borehole. However, for the 2,500-m deep COSC-1 borehole, drilled at Åre, central Sweden, it was done within the drilling period during a scheduled 1-day break, thus having a negligible impact on the drilling schedule, yet providing important information on depths of hydraulically conductive zones and their transmissivities and salinities. This paper presents a reanalysis of this set of data together with a new FFEC logging data set obtained soon after drilling was completed, also over a period of 1 day, but with a different pumping rate and water-level drawdown. Their joint analysis not only results in better estimates of transmissivity and salinity in the conducting fractures intercepted by the borehole, but also yields the hydraulic head values of these fractures, an important piece of information for the understanding of hydraulic structure of the subsurface. Two additional FFEC logging tests were done about 1 year later, and are used to confirm and refine this analysis. Results show that from 250 to 2,000 m depths, there are seven distinct hydraulically conductive zones with different hydraulic heads and low transmissivity values. For the final test, conducted with a much smaller water-level drawdown, inflow ceased from some of the conductive zones, confirming that their hydraulic heads are below the hydraulic head measured in the wellbore under non-pumped conditions. The challenges accompanying 1-day FFEC logging are summarized, along with lessons learned in addressing them.

  11. Hydraulic Calculation Method for the Fluid Delivery System of Centrifugal Pump%离心泵流体输送系统水力计算方法

    Institute of Scientific and Technical Information of China (English)

    徐宏斌

    2001-01-01

    简述离心泵和管路的特性,介绍离心泵流体输送管路系统的水力计算方法,以及如何确定泵的安装高度。%The characteristics of centrifugal pump and pipeline are brieflyelaborated. The hydraulic calculation method for fluid delivery pipeline system of centrifugal pump and the method of determining the pump installation height are introduced.

  12. An approximate solution for a penny-shaped hydraulic fracture that accounts for fracture toughness, fluid viscosity and leak-off

    Science.gov (United States)

    Dontsov, E. V.

    2016-12-01

    This paper develops a closed-form approximate solution for a penny-shaped hydraulic fracture whose behaviour is determined by an interplay of three competing physical processes that are associated with fluid viscosity, fracture toughness and fluid leak-off. The primary assumption that permits one to construct the solution is that the fracture behaviour is mainly determined by the three-process multiscale tip asymptotics and the global fluid volume balance. First, the developed approximation is compared with the existing solutions for all limiting regimes of propagation. Then, a solution map, which indicates applicability regions of the limiting solutions, is constructed. It is also shown that the constructed approximation accurately captures the scaling that is associated with the transition from any one limiting solution to another. The developed approximation is tested against a reference numerical solution, showing that accuracy of the fracture width and radius predictions lie within a fraction of a per cent for a wide range of parameters. As a result, the constructed approximation provides a rapid solution for a penny-shaped hydraulic fracture, which can be used for quick fracture design calculations or as a reference solution to evaluate accuracy of various hydraulic fracture simulators.

  13. Data regarding hydraulic fracturing distributions and treatment fluids, additives, proppants, and water volumes applied to wells drilled in the United States from 1947 through 2010

    Science.gov (United States)

    Gallegos, Tanya J.; Varela, Brian A.

    2015-01-01

    Comprehensive, published, and publicly available data regarding the extent, location, and character of hydraulic fracturing in the United States are scarce. The objective of this data series is to publish data related to hydraulic fracturing in the public domain. The spreadsheets released with this data series contain derivative datasets aggregated temporally and spatially from the commercial and proprietary IHS database of U.S. oil and gas production and well data (IHS Energy, 2011). These datasets, served in 21 spreadsheets in Microsoft Excel (.xlsx) format, outline the geographical distributions of hydraulic fracturing treatments and associated wells (including well drill-hole directions) as well as water volumes, proppants, treatment fluids, and additives used in hydraulic fracturing treatments in the United States from 1947 through 2010. This report also describes the data—extraction/aggregation processing steps, field names and descriptions, field types and sources. An associated scientific investigation report (Gallegos and Varela, 2014) provides a detailed analysis of the data presented in this data series and comparisons of the data and trends to the literature.

  14. Development of Design Technology on Thermal-Hydraulic Performance in Tight-Lattice Rod Bundles: III - Numerical Evaluation of Fluid Mixing Phenomena using Advanced Interface-Tracking Method -

    Science.gov (United States)

    Yoshida, Hiroyuki; Nagayoshi, Takuji; Takase, Kazuyuki; Akimoto, Hajime

    Thermal-hydraulic design of the current boiling water reactor (BWR) is performed by correlations with empirical results of actual-size tests. However, for the Innovative Water Reactor for Flexible Fuel Cycle (FLWR) core, an actual size test of an embodiment of its design is required to confirm or modify such correlations. Development of a method that enables the thermal-hydraulic design of nuclear reactors without these actual size tests is desired, because these tests take a long time and entail great cost. For this reason we developed an advanced thermal-hydraulic design method for FLWRs using innovative two-phase flow simulation technology. In this study, detailed Two-Phase Flow simulation code using advanced Interface Tracking method: TPFIT is developed to calculate the detailed information of the two-phase flow. We tried to verify the TPFIT code by comparing it with the 2-channel air-water and steam-water mixing experimental results. The predicted result agrees well the observed results and bubble dynamics through the gap and cross flow behavior could be effectively predicted by the TPFIT code, and pressure difference between fluid channels is responsible for the fluid mixing.

  15. The potential for spills and leaks of hydraulic fracturing related fluids on well sites and from road incidents.

    Science.gov (United States)

    Clancy, Sarah; Worrall, Fred; Davies, Richard; Gluyas, Jon

    2017-04-01

    recovered. The most common cause of leakage each year is equipment failure; these results highlight the need for good regulation and maintenance onsite. The UK's Institute of Directors suggests several shale gas production scenarios for the UK and how this would influence truck movement. One of their scenarios suggests the development of well pads with 10-wells and 40 laterals (one well pad with 10 well each with 4 laterals). This type of well pad would be projected to use 544,000 m3 of water, which would generate between 11155-31288 truck movements over 20 years, or 6.1-17.1 per day if averaged over 5 years. Dairy farmers in the UK produce 11 million m3 of milk a year, which if the tanker has a capacity of 30 m3, equates to approximately 366667 milk tanker journeys a year. This study assesses the number of road incidents and milk tanker spills and predicts the likelihood of such events for fluids involved in hydraulic fracturing.

  16. FLUXES FOR MECHANIZED ELECTRIC WELDING,

    Science.gov (United States)

    WELDING FLUXES, WELDING ), (* WELDING , WELDING FLUXES), ARC WELDING , WELDS, STABILITY, POROSITY, WELDING RODS, STEEL, CERAMIC MATERIALS, FLUXES(FUSION), TITANIUM ALLOYS, ALUMINUM ALLOYS, COPPER ALLOYS, ELECTRODEPOSITION

  17. An Experimental Study of the Corrosion Behavior of Nickel Tungsten Carbide in Some Water-Glycol Hydraulic Fluids for Subsea Applications

    Science.gov (United States)

    Zheng, Lei; Neville, Anne; Gledhill, Andrew; Johnston, David

    2010-02-01

    Corrosion failures of components in electro-hydraulic control systems can have serious consequences for the operation of an entire subsea oil recovery system, especially in water depths more than 150 m (Fleming, Meas. Control, 2000, 33(7), p 207-213). An acceptable reason for this is that seawater ingress can have a great effect on stainless steel 316L, the most commonly used material for the failed components of the direction control valves, since chloride irons destabilize the passive film [Malik et al., Corros. Sci., 1992, 33(11), p 1809-1827; Desalination, 1994, 97(1-3), p 189-197; Al-Malahy and Hodgkiess, Desalination, 2003, 158(1-3), p 35-42]. Other materials, claimed to be seawater tolerant, are starting to be used in this system. However, problems can still exist due to the complex factors relating to the corrosion process and how the environmental parameters affect the corrosion mechanisms. In this work, the corrosion behavior of a nickel tungsten carbide cermet, one of the proposed materials, is compared with stainless steel 316L, in four different water-glycol hydraulic fluids and 50% hydraulic fluid/50% seawater solutions using an electrochemical test methodology. Systematic fluid analysis, which includes GC-MS for organic components and ICP-MS analysis for ionic content, and surface analysis of the material are carried out to assess the corrosion mechanisms. Detailed conclusions are then made to summarize the advantages and disadvantages of nickel tungsten carbide being used in this system. The effects of each factor on the corrosion rates and mechanisms are discussed.

  18. Analysis of 6-year fluid electric conductivity logs to evaluate the hydraulic structure of the deep drill hole at Outokumpu, Finland

    Science.gov (United States)

    Sharma, Prabhakar; Tsang, Chin-Fu; Kukkonen, Ilmo T.; Niemi, Auli

    2016-07-01

    Over the last two decades, the flowing fluid electric conductivity (FFEC) logging method has been applied in boreholes in the well-testing mode to evaluate the transmissivity, hydraulic head, and formation water electrical conductivity as a function of depth with a resolution of about 10-20 cm. FFEC profiles along the borehole are obtained under both shut-in and pumping conditions in a logging procedure that lasts only 3 or 4 days. A method for analyzing these FFEC logs has been developed and successfully employed to obtain formation parameters in a number of field studies. The present paper concerns the analysis of a unique set of FFEC logs that were taken from a deep borehole reaching down to 2.5 km at Outokumpu, Finland, over a 6-year time period. The borehole intersects paleoproterozoic metasedimentary, granitoid, and ophiolite-derived rocks. After the well was drilled, completed, and cleaned up, FFEC logs were obtained after 7, 433, 597, 948, and 2036 days. In analyzing these five profiles, we discovered the need to account for salinity diffusion from water in the formation to the borehole. Analysis results include the identification of 15 hydraulically conducting zones along the borehole, the calculation of flow rates associated with these 15 zones, as well as the estimation of the variation of formation water electrical conductivity as a function of depth. The calculated flow rates were used to obtain the tentative hydraulic conductivity values at these 15 depth levels.

  19. YAG laser welding with surface activating flux

    Institute of Scientific and Technical Information of China (English)

    樊丁; 张瑞华; 田中学; 中田一博; 牛尾诚夫

    2003-01-01

    YAG laser welding with surface activating flux has been investigated, and the influencing factors and mechanism are discussed. The results show that both surface activating flux and surface active element S have fantastic effects on the YAG laser weld shape, that is to obviously increase the weld penetration and D/W ratio in various welding conditions. The mechanism is thought to be the change of weld pool surface tension temperature coefficient, thus, the change of fluid flow pattern in weld pool due to the flux.

  20. Welding Curriculum.

    Science.gov (United States)

    Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

    This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

  1. Thermally Actuated Hydraulic Pumps

    Science.gov (United States)

    Jones, Jack; Ross, Ronald; Chao, Yi

    2008-01-01

    Thermally actuated hydraulic pumps have been proposed for diverse applications in which direct electrical or mechanical actuation is undesirable and the relative slowness of thermal actuation can be tolerated. The proposed pumps would not contain any sliding (wearing) parts in their compressors and, hence, could have long operational lifetimes. The basic principle of a pump according to the proposal is to utilize the thermal expansion and contraction of a wax or other phase-change material in contact with a hydraulic fluid in a rigid chamber. Heating the chamber and its contents from below to above the melting temperature of the phase-change material would cause the material to expand significantly, thus causing a substantial increase in hydraulic pressure and/or a substantial displacement of hydraulic fluid out of the chamber. Similarly, cooling the chamber and its contents from above to below the melting temperature of the phase-change material would cause the material to contract significantly, thus causing a substantial decrease in hydraulic pressure and/or a substantial displacement of hydraulic fluid into the chamber. The displacement of the hydraulic fluid could be used to drive a piston. The figure illustrates a simple example of a hydraulic jack driven by a thermally actuated hydraulic pump. The pump chamber would be a cylinder containing encapsulated wax pellets and containing radial fins to facilitate transfer of heat to and from the wax. The plastic encapsulation would serve as an oil/wax barrier and the remaining interior space could be filled with hydraulic oil. A filter would retain the encapsulated wax particles in the pump chamber while allowing the hydraulic oil to flow into and out of the chamber. In one important class of potential applications, thermally actuated hydraulic pumps, exploiting vertical ocean temperature gradients for heating and cooling as needed, would be used to vary hydraulic pressures to control buoyancy in undersea research

  2. Thermal effects on fluid flow and hydraulic fracturing from wellbores and cavities in low-permeability formations

    Energy Technology Data Exchange (ETDEWEB)

    Yarlong Wang [Petro-Geotech Inc., Calgary, AB (Canada); Papamichos, Euripides [IKU Petroleum Research, Trondheim (Norway)

    1999-07-01

    The coupled heat-fluid-stress problem of circular wellbore or spherical cavity subjected to a constant temperature change and a constant fluid flow rate is considered. Transient analytical solutions for temperature, pore pressure and stress are developed by coupling conductive heat transfer with Darcy fluid flow in a poroelastic medium. They are applicable to lower permeability porous media suitable for liquid-waste disposal and also simulating reservoir for enhanced oil recovery, where conduction dominates the heat transfer process. A full range of solutions is presented showing separately the effects of temperature and fluid flow on pore pressure and stress development. It is shown that injection of warm fluid can be used to restrict fracture development around wellbores and cavities and generally to optimise a fluid injection operation. Both the limitations of the solutions and the convective flow effect are addressed. (Author)

  3. Advanced Welding Concepts

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

  4. Trends in hydraulic fracturing distributions and treatment fluids, additives, proppants, and water volumes applied to wells drilled in the United States from 1947 through 2010: data analysis and comparison to the literature

    Science.gov (United States)

    Gallegos, Tanya J.; Varela, Brian A.

    2015-01-01

    Hydraulic fracturing is presently the primary stimulation technique for oil and gas production in low-permeability, unconventional reservoirs. Comprehensive, published, and publicly available information regarding the extent, location, and character of hydraulic fracturing in the United States is scarce. This national spatial and temporal analysis of data on nearly 1 million hydraulically fractured wells and 1.8 million fracturing treatment records from 1947 through 2010 (aggregated in Data Series 868) is used to identify hydraulic fracturing trends in drilling methods and use of proppants, treatment fluids, additives, and water in the United States. These trends are compared to the literature in an effort to establish a common understanding of the differences in drilling methods, treatment fluids, and chemical additives and of how the newer technology has affected the water use volumes and areal distribution of hydraulic fracturing. Historically, Texas has had the highest number of records of hydraulic fracturing treatments and associated wells in the United States documented in the datasets described herein. Water-intensive horizontal/directional drilling has also increased from 6 percent of new hydraulically fractured wells drilled in the United States in 2000 to 42 percent of new wells drilled in 2010. Increases in horizontal drilling also coincided with the emergence of water-based “slick water” fracturing fluids. As such, the most current hydraulic fracturing materials and methods are notably different from those used in previous decades and have contributed to the development of previously inaccessible unconventional oil and gas production target areas, namely in shale and tight-sand reservoirs. Publicly available derivative datasets and locations developed from these analyses are described.

  5. Monitoring the interaction of hydraulic fracturing fluid with Marcellus Shale using Sr isotopes: a comparison of laboratory experiments with field scale observations (Invited)

    Science.gov (United States)

    Wall, A. J.; Hakala, A.; Marcon, V.; Joseph, C.

    2013-12-01

    Strontium isotopes have the potential to be an effective tool for differentiating Marcellus Shale derived-fluids from other sources in surface and ground waters (Chapman et al. 2012, doi: 10.1021/es204005g). Water that is co-produced during gas extraction is likely influenced by fluid/rock interactions during hydraulic fracturing (HF) and monitoring changes in Sr isotope ratios can provide insight into reactions occurring within the shale formation. However, questions persist as to what controls the Sr isotopic composition of Marcellus Shale fluids, especially during HF. Here we compare laboratory experiments, simulating the dissolution of the Marcellus Shale during HF, with a time-series of water samples taken from a Marcellus Shale gas wells after HF has occurred. For the laboratory experiments, a core sample of Marcellus Shale from Greene County, PA was crushed and placed into a high P and T reaction vessel. Solutions were added in two different experiments: one with synthetic brine, and another using brine+HF fluid. The HF fluid was made up of components listed on fracfocus.org. Experiments were run for ~16 days at 27.5 MPa and 130oC. Aqueous samples were periodically removed for analysis and Sr isotope ratios were measured by MC-ICP-MS. Using just brine, the pH of the solution decreased from 7.6 to 5.3 after 24 hrs, then reached a steady state at ~6.1. Sr/Ca molar ratios in the fluid started at 2.3 after 24 hours and decreased to 1.8 over ~16 days. During this time only 6% of the total inorganic carbon (TIC) dissolved from the shale. The ɛSr values started at +43.2 and decreased to +42.4. In the experiment using brine+HF fluid, the pH started at 1.8 and rose slowly to a steady value of 5.6 by day 6. The Sr and Ca concentrations were higher than the brine experiment, but the Sr/Ca ratios remained lower at ~0.3 through the experiment. The increased Ca release, as well as the dissolution of over 60% of the TIC, suggests the dissolution of a carbonate mineral

  6. Magnetohydrodynamic behaviors in a resistance spot weld nugget under different welding currents

    Institute of Scientific and Technical Information of China (English)

    S.; Jack; HU

    2008-01-01

    Magnetohydrodynamic behaviors in a resistance spot weld nugget under different welding currents are investigated based on a multiphysics coupled numerical model, which incorporates phase change and variable electrical contact resis-tances at faying surface and electrode-workpiece contact surface. The patterns of the flow field and thermal field at the end of the welding phase under different welding currents are obtained. The evolutions of fluid flow and heat transfer during the whole welding process are also revealed systematically. The analysis results are also compared with a traditional electrothermal coupled model to obtain the quantitative effects of the magnetohydrodynamic behaviors on the resistance spot weld nugget formation.

  7. Magnetohydrodynamic behaviors in a resistance spot weld nugget Under different welding currents

    Institute of Scientific and Technical Information of China (English)

    LI YongBing; LIN ZhongQin; S. Jack HU; CHEN GuanLong

    2008-01-01

    Magnetohydrodynamic behaviors in a resistance spot weld nugget under different welding currents are investigated based on a multiphysics coupled numerical model, which incorporates phase change and variable electrical contact resis- tances at faying surface and electrode-workpiece contact surface. The patterns of the flow field and thermal field at the end of the welding phase under different welding currents are obtained. The evolutions of fluid flow and heat transfer during the whole welding process are also revealed systematically. The analysis results are also compared with a traditional electrothermal coupled model to obtain the quantitative effects of the magnetohydrodynamic behaviors on the resistance spot weld nugget formation.

  8. Employing numerical fluid mechanics in the development of hydraulic turbo-engines; Einsatz der numerischen Stroemungsmechanik in der Entwicklung hydraulischer Stroemungsmaschinen

    Energy Technology Data Exchange (ETDEWEB)

    Ruprecht, A.; Bauer, C.; Chihab, W.; Gentner, C.; Ginter, F.; Maihoefer, M.; Welzel, B.

    1994-12-31

    Numerical fluid mechanics as a method for the dimensioning and optimization of components of hydraulic turbo-engines is coming into prominence. In hydraulic systems, flows are almost exclusively turbulent with very high Reynolds` numbers. This is why Reynolds`-averaged Navier-Stokes equations are solved. Direct numerical solutions or coarse structure simulations are not possible as yet. In order to describe the turbulence, a turbulence model needs to be used. An optimum compromise between accuracy, general validity and computation effort for complex three-dimensional flows exists in the form of the k-{epsilon} model. To be sure, this model has some weak points (for instance, in the case of a strong streamline curvature), but on the whole it does provide satisfactory results. (orig./AKF) [Deutsch] Der Einsatz der numerischen Stroemungsmechanik zur Auslegung und Optimierung von Bauteilen hydraulischer Stroemungsmaschinen gewinnt stark an Bedeutung. In hydraulischen Anlagen liegen fast ausschliesslich turbulente Stroemungen bei sehr hohen Reynoldszahlen vor. Deshalb werden die Reynolds-gemittelte Navier-Stokesbleichungen geloest. Direkte numerische Loesungen oder Grobstruktursimulationen sind heute noch nicht moeglich. Zur Beschreibung der Turbulenz muss ein Turbulenzmodell verwendet werden. Einen optimalen Kompromiss zwischen Genauigkeit, Allgemeingueltigkeit und Rechenaufwand bei komplexen dreidimensionalen Stroemungen stellt das k-{epsilon} Modell dar. Zwar besitzt dieses Modell einige Schwachpunkte (z.B. bei starker Stromlinienkruemmung) es liefert aber i.a. doch befriedigende Ergebnisse. (orig./AKF)

  9. FSW of Aluminum Tailor Welded Blanks across Machine Platforms

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Upadhyay, Piyush; Carlson, Blair; Szymanski, Robert; Luzanski, Tom; Marshall, Dustin

    2015-02-16

    Development and characterization of friction stir welded aluminum tailor welded blanks was successfully carried out on three separate machine platforms. Each was a commercially available, gantry style, multi-axis machine designed specifically for friction stir welding. Weld parameters were developed to support high volume production of dissimilar thickness aluminum tailor welded blanks at speeds of 3 m/min and greater. Parameters originally developed on an ultra-high stiffness servo driven machine where first transferred to a high stiffness servo-hydraulic friction stir welding machine, and subsequently transferred to a purpose built machine designed to accommodate thin sheet aluminum welding. The inherent beam stiffness, bearing compliance, and control system for each machine were distinctly unique, which posed specific challenges in transferring welding parameters across machine platforms. This work documents the challenges imposed by successfully transferring weld parameters from machine to machine, produced from different manufacturers and with unique control systems and interfaces.

  10. Adsorption of hydraulic fracturing fluid components 2-butoxyethanol and furfural onto granular activated carbon and shale rock.

    Science.gov (United States)

    Manz, Katherine E; Haerr, Gregory; Lucchesi, Jessica; Carter, Kimberly E

    2016-12-01

    The objective of this study was to understand the adsorption ability of a surfactant and a non-surfactant chemical additive used in hydraulic fracturing onto shale and GAC. Experiments were performed at varying temperatures and sodium chloride concentrations to establish these impacts on the adsorption of the furfural (a non-surfactant) and 2-Butoxyethanol (2-BE) (a surfactant). Experiments were carried out in continuously mixed batch experiments with Langmuir and Freundlich isotherm modeling. The results of the experiments showed that adsorption of these compounds onto shale does not occur, which may allow these compounds to return to the surface in flowback and produced waters. The adsorption potential for these chemicals onto GAC follows the assumptions of the Langmuir model more strongly than those of the Freundlich model. The results show uptake of furfural and 2-BE occurs within 23 h in the presence of DI water, 0.1 mol L(-1) sodium chloride, and in lab synthesized hydraulic fracturing brine. Based on the data, 83% of the furfural and 62% of the 2-BE was adsorbed using GAC.

  11. Stimuli-Responsive/Rheoreversible Hydraulic Fracturing Fluids as a Greener Alternative to Support Geothermal and Fossil Energy Production

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Hun Bok; Carroll, KC; Kabilan, Senthil; Heldebrant, David J.; Hoyt, David W.; Zhong, Lirong; Varga, Tamas; Stephens, Sean A.; Adams, Lexor; Bonneville, Alain; Kuprat, Andrew P.; Fernandez, Carlos A.

    2015-01-01

    Cost-effective yet safe creation of high-permeability reservoirs within deep bedrock is the primary challenge for the viability of enhanced geothermal systems (EGS) and unconventional oil/gas recovery. Although fracturing fluids are commonly used for oil/gas, standard fracturing methods are not developed or proven for EGS temperatures and pressures. Furthermore, the environmental impacts of currently used fracturing methods are only recently being determined. Widespread concerns about the environmental contamination have resulted in a number of regulations for fracturing fluids advocating for greener fracturing processes. To enable EGS feasibility and lessen environmental impact of reservoir stimulation, an environmentally benign, CO2-activated, rheoreversible fracturing fluid that enhances permeability through fracturing (at significantly lower effective stress than standard fracturing fluids) due to in situ volume expansion and gel formation is investigated herein. The chemical mechanism, stability, phase-change behavior, and rheology for a novel polyallylamine (PAA)-CO2 fracturing fluid was characterized at EGS temperatures and pressures. Hydrogel is formed upon reaction with CO2 and this process is reversible (via CO2 depressurization or solubilizing with a mild acid) allowing removal from the formation and recycling, decreasing environmental impact. Rock obtained from the Coso geothermal field was fractured in laboratory experiments under various EGS temperatures and pressures with comparison to standard fracturing fluids, and the fractures were characterized with imaging, permeability measurement, and flow modeling. This novel fracturing fluid and process may vastly reduce water usage and the environmental impact of fracturing practices and effectively make EGS production and unconventional oil/gas exploitation cost-effective and cleaner.

  12. Vertical hydraulic conductivity of a clayey-silt aquitard: accelerated fluid flow in a centrifuge permeameter compared with in situ conditions

    Directory of Open Access Journals (Sweden)

    W. A. Timms

    2014-03-01

    Full Text Available Evaluating the possibility of leakage through low permeability geological strata is critically important for sustainable water supplies, extraction of fuels from strata such as coal beds, and confinement of waste within the earth. Characterizing low or negligible flow rates and transport of solutes can require impractically long periods of field or laboratory testing, but is necessary for evaluations over regional areas and over multi-decadal timescales. The current work reports a custom designed centrifuge permeameter (CP system, which can provide relatively rapid and reliable hydraulic conductivity (K measurement compared to column permeameter tests at standard gravity (1g. Linear fluid velocity through a low K porous sample is linearly related to g-level during a CP flight unless consolidation or geochemical reactions occur. The CP module is designed to fit within a standard 2 m diameter, geotechnical centrifuge with a capacity for sample dimensions of 30 to 100 mm diameter and 30 to 200 mm in length. At maximum RPM the resultant centrifugal force is equivalent to 550g at base of sample or a total stress of ~2 MPa. K is calculated by measuring influent and effluent volumes. A custom designed mounting system allows minimal disturbance of drill core samples and a centrifugal force that represents realistic in situ stress conditions is applied. Formation fluids were used as influent to limit any shrink-swell phenomena which may alter the resultant K value. Vertical hydraulic conductivity (Kv results from CP testing of core from the sites in the same clayey silt formation varied (10−7 to 10−9 m s−1, n = 14 but higher than 1g column permeameter tests of adjacent core using deionized water (10−9 to 10−11 m s−1, n = 7. Results at one site were similar to in situ Kv values (3 × 10−9 m s−1 from pore pressure responses within a 30 m clayey sequence in a homogenous area of the formation. Kv sensitivity to sample heterogeneity was

  13. Welding Technician

    Science.gov (United States)

    Smith, Ken

    2009-01-01

    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

  14. A Stereo Vision Visualization Method in Welding

    Science.gov (United States)

    Zhao, Chuangxin; Richardson, Ian M.; Kleijn, Chris; Kenjeres, Sasa; Saldi, Zaki

    2008-09-01

    The oscillation of weld pool surface, vaporization and spatters make the measurement in welding difficult; two dimensional results can not reflect enough information in welding. However, there are few direct three dimensional methods to understand the fluid flow during welding. In this paper, we described a three dimensional reconstruction method to measure velocity in welding based on a single high speed camera. A stereo adapter was added in front of the high speed camera lens to obtain two images in the same frame from different view points at the same time; according to the machine vision theory, three dimensional parameters could be reconstructed based on these two images

  15. Australasian Conference on Hydraulics and Fluid Mechanics, 7th, Brisbane, Australia, August 18-22, 1980, Preprints of Papers

    Science.gov (United States)

    A review is provided of research and developments in hydraulics in Australasia during the past decade, and aspects of prospecting for wind energy are explored. Power generation from the East Australian current by use of arrays of submerged Darrieus vertical axis turbines is considered along with normal stress measurements for viscoelastic liquids using real time holographic interferometry of the Weissenberg effect, admissibility requirements and the least squares finite element solution for potential flow, two-dimensional solid blockage in a slotted wall wind tunnel, and the dynamic behavior of propeller anemometers. Attention is given to the potential flow signature of a turbulent spot, topographic forcing in nonlinear and linear barotropic models, flow control by secondary injection, friction factors of aqueous electrolyte solutions in pipe flow, the vortex shedding process behind a circular cylinder, and the use of the method of lines for choking flow in a nozzle.

  16. Seismic monitoring of hydraulic fracturing: techniques for determining fluid flow paths and state of stress away from a wellbore

    Energy Technology Data Exchange (ETDEWEB)

    Fehler, M.; House, L.; Kaieda, H.

    1986-01-01

    Hydraulic fracturing has gained in popularity in recent years as a way to determine the orientations and magnitudes of tectonic stresses. By augmenting conventional hydraulic fracturing measurements with detection and mapping of the microearthquakes induced by fracturing, we can supplement and idependently confirm information obtained from conventional analysis. Important information obtained from seismic monitoring includes: the state of stress of the rock, orientation and spacing of the major joint sets, and measurements of rock elastic parameters at locations distant from the wellbore. While conventional well logging operations can provide information about several of these parameters, the zone of interrogation is usually limited to the immediate proximity of the borehole. The seismic waveforms of the microearthquakes contain a wealth of information about the rock in regions that are otherwise inaccessible for study. By reliably locating the hypocenters of many microearthquakes, we have inferred the joint patterns in the rock. We observed that microearthquake locations do not define a simple, thin, planar distribution, that the fault plane solutions are consistent with shear slippage, and that spectral analysis indicates that the source dimensions and slip along the faults are small. Hence we believe that the microearthquakes result from slip along preexisting joints, and not from tensile extension at the tip of the fracture. Orientations of the principal stresses can be estimated by using fault plane solutions of the larger microearthquakes. By using a joint earthquake location scheme, and/or calibrations with downhole detonators, rock velocities and heterogeneities thereof can be investigated in rock volumes that are far enough from the borehole to be representative of intrincis rock properties.

  17. Numerical simulation of hydraulic fracturing using a three-dimensional fracture model coupled with an adaptive mesh fluid model

    NARCIS (Netherlands)

    Xiang, G.L.; Vire, A.; Pavlidis, D.; Pain, C.

    2015-01-01

    A three-dimensional fracture model developed in the context of the combined finite-discrete element method is incorporated into a two-way fluid-solid coupling model. The fracture model is capable of simulating the whole fracturing process. It includes pre-peak hardening deformation, post-peak strain

  18. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

    2003-01-01

    Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...... this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling...

  19. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

    2003-01-01

    this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling......Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...

  20. Thermal insulation of wet shielded metal arc welds

    Science.gov (United States)

    Keenan, Patrick J.

    1993-06-01

    Computational and experimental studies were performed to determine the effect of static thermal insulation on the quality of wet shielded metal arc welds (SMAW). A commercially available heat flow and fluid dynamics spectral-element computer program was used to model a wet SMAW and to determine the potential effect on the weld cooling rate of placing thermal insulation adjacent to the weld line. Experimental manual welds were made on a low carbon equivalent (0.285) mild steel and on a higher carbon equivalent (0.410) high tensile strength steel, using woven fabrics of alumina-boria-silica fibers to insulate the surface of the plate being welded. The effect of the insulation on weld quality was evaluated through the use of post-weld Rockwell Scale hardness measurements on the surface of the weld heat affected zones (HAZ's) and by visual inspection of sectioned welds at 10 X magnification. The computational simulation demonstrated a 150% increase in surface HAZ peak temperature and a significant decrease in weld cooling rate with respect to uninsulated welds, for welds in which ideal insulation had been placed on the base plate surface adjacent to the weld line. Experimental mild steel welds showed a reduction in surface HAZ hardness attributable to insulation at a 77% significance level. A visual comparison of the cross-sections of two welds made in 0.410 carbon equivalent steel-with approximately equivalent heat input-revealed underbead cracking in the uninsulated weld but not in the insulated weld.

  1. Soldadura (Welding). Spanish Translations for Welding.

    Science.gov (United States)

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  2. Residual stress simulation of circumferential welded joints

    Directory of Open Access Journals (Sweden)

    Melicher R.

    2007-11-01

    Full Text Available Residual stresses are an important consideration in the component integrity and life assessment of welded structure. The welding process is very complex time dependent physical phenomenon with material nonlinearity. The welding is a thermal process with convection between fluid flow and welding body, between welding bodyand environment. Next type of boundary conditions is radiation and thermo-mechanical contact on the outer surface of gas pipe in the near of weld. The temperature variation so obtained is utilised to find the distribution of the stress field.In this paper, a brief review of weld simulation and residual stress modelling using the finite element method (FEM by commercial software ANSYS is presented. Thermo-elastic-plastic formulations using a von Mises yield criterion with nonlinear kinematics hardening has been employed. Residual axial and hoop stresses obtained from the analysis have been shown. The commercial FEM code ANSYS was used for coupled thermalmechanical analysis.

  3. WELDING TORCH

    Science.gov (United States)

    Correy, T.B.

    1961-10-01

    A welding torch into which water and inert gas are piped separately for cooling and for providing a suitable gaseous atmosphere is described. A welding electrode is clamped in the torch by a removable collet sleeve and a removable collet head. Replacement of the sleeve and head with larger or smaller sleeve and head permits a larger or smaller welding electrode to be substituted on the torch. (AEC)

  4. Water Hydraulic Systems

    DEFF Research Database (Denmark)

    Conrad, Finn

    2005-01-01

    The paper presents research results using IT-Tools for CAD and dynamic modelling, simulation, analysis, and design of water hydraulic actuators for motion control of machines, lifts, cranes and robots. Matlab/Simulink and CATIA are used as IT-Tools. The contributions include results from on......-going research projects on fluid power and mechatronics based on tap water hydraulic servovalves and linear servo actuators and rotary vane actuators for motion control and power transmission. Development and design a novel water hydraulic rotary vane actuator for robot manipulators. Proposed mathematical...... modelling, control and simulation of a water hydraulic rotary vane actuator applied to power and control a two-links manipulator and evaluate performance. The results include engineering design and test of the proposed simulation models compared with IHA Tampere University’s presentation of research...

  5. The Effect of Welding Energy on the Microstructural and Mechanical Properties of Ultrasonic-Welded Copper Joints

    Directory of Open Access Journals (Sweden)

    Jingwei Yang

    2017-02-01

    Full Text Available The effects of welding energy on the mechanical and microstructural characteristics of ultrasonic-welded pure copper plates were investigated. Complex dynamic recrystallization and grain growth occurred inside the weld zone during ultrasonic welding. At a low welding energy, a thin band of straight weld interfaces was observed and had an ultra-fine grain structure. With an increase in welding energy, the weld interface progressively changed from flat to sinusoidal, and eventually turned into a convoluted wavy pattern, bearing similarities to shear instabilities, as observed in fluid dynamics. The lap shear load of the joints initially increased and then remained stable as the welding energy increased. The tensile characteristics of the joints significantly depended on the development of plastic deformation at the interface. The influence of the microstructure on the hardness was also discussed.

  6. Hydraulic structures

    CERN Document Server

    Chen, Sheng-Hong

    2015-01-01

    This book discusses in detail the planning, design, construction and management of hydraulic structures, covering dams, spillways, tunnels, cut slopes, sluices, water intake and measuring works, ship locks and lifts, as well as fish ways. Particular attention is paid to considerations concerning the environment, hydrology, geology and materials etc. in the planning and design of hydraulic projects. It also considers the type selection, profile configuration, stress/stability calibration and engineering countermeasures, flood releasing arrangements and scouring protection, operation and maintenance etc. for a variety of specific hydraulic structures. The book is primarily intended for engineers, undergraduate and graduate students in the field of civil and hydraulic engineering who are faced with the challenges of extending our understanding of hydraulic structures ranging from traditional to groundbreaking, as well as designing, constructing and managing safe, durable hydraulic structures that are economical ...

  7. 脉冲激光焊接Hastelloy C-276合金的熔池流动传热特性分析%Analysis of fluid flow and heat transfer in weld pool during pulsed laser welding Hastelloy C-276 alloy

    Institute of Scientific and Technical Information of China (English)

    吴东江; 王占宏; 马广义; 杨义彬; 郭玉泉; 郭东明

    2012-01-01

    基于流体动力学方程和传热方程建立了三维瞬态模型,用于研究脉冲激光焊接0.5 mm厚Hastelloy薄板时熔池的流动行为及传热特性.应用Fluent软件,采用有限容积法(FVM)求解控制方程,用SIMPLE算法处理速度与压力的耦合.引入Pe来衡量焊接熔池中对流传热与传导传热的相对强弱,并以此分析焊接熔池的传热特性.结果表明:沿焊接方向,焊接熔池的流动速度随着离熔池中心距离的增加先增加后减小;在给定试验条件下,熔池流动速度在离熔池中心0.2 mm左右时出现最大值,且沿焊接方向前方稍大于后方,而后迅速减小为零;焊接熔池中对流的存在使得焊接熔池熔深较小而熔宽较大;最终的焊接形貌由对流传热与传导传热相互作用而成.对焊缝形貌的数值模拟结果与实验结果进行了比较,计算结果与实验结果吻合较好.此模型可为脉冲激光焊接Hastelloy C-276薄板时熔池流体流动行为的分析提供理论依据.%A 3D transient model was established based on the theories of fluid dynamics and heat transfer to analyze the fluid flow and the heat transfer characteristics in the liquid pool when a pulse laser was used to weld the Hastelloy C-276 alloy. On the basis of software Fluent, the Finite Volume Method (FVM) was employed to solve the control equations and the algorithm of SIMPLE was adopted to deal with the coupling of velocity and pressure. The Pe number was induced to evaluate the relative importance of convection and conduction then to analyze the heat transfer characteristics of welding pool. The research indicates that fluid flow velocities along the welding direction in the liquid pool increase with the increasing of the distance from the melting pool center, and then decrease. Under the given conditions, the maximum flow velocity is firstly found at the 0. 2 mm from the melting pool center, then it reduces to zero rapidly and velocities in front of the

  8. HYDRAULIC SERVO

    Science.gov (United States)

    Wiegand, D.E.

    1962-05-01

    A hydraulic servo is designed in which a small pressure difference produced at two orifices by an electrically operated flapper arm in a constantly flowing hydraulic loop is hydraulically amplified by two constant flow pumps, two additional orifices, and three unconnected ball pistons. Two of the pistons are of one size and operate against the additional orifices, and the third piston is of a different size and operates between and against the first two pistons. (AEC)

  9. Popeye Project: Hydraulic umbilical

    Energy Technology Data Exchange (ETDEWEB)

    Jordan, K.G.; Williams, V.T.

    1996-12-31

    For the Popeye Project, the longest super-duplex hydraulic umbilical in the world was installed in the Gulf of Mexico. This paper reports on its selection and project implementation. Material selection addresses corrosion in seawater, water-based hydraulic fluid, and methanol. Five alternatives were considered: (1) carbon-steel with traditional coating and anodes, (2) carbon-steel coated with thermally sprayed aluminum, (3) carbon-steel sheathed in aluminum, (4) super-duplex, and (5) titanium. The merits and risks associated with each alternative are discussed. The manufacture and installation of the selected umbilical are also reported.

  10. Hydraulic fracturing with distinct element method

    NARCIS (Netherlands)

    Pruiksma, J.P.; Bezuijen, A.

    2002-01-01

    In this report, hydraulic fracturing is investigated using the distinct element code PFC2D from Itasca. Special routines were written to be able to model hydraulic fracturing. These include adding fluid flow to PFC2D and updating the fluid flow domains when fractures appear. A brief description of t

  11. Thermal-Hydraulic Analyses of Heat Transfer Fluid Requirements and Characteristics for Coupling A Hydrogen Production Plant to a High-Temperature Nuclear Reactor

    Energy Technology Data Exchange (ETDEWEB)

    C. B. Davis; C. H. Oh; R. B. Barner; D. F. Wilson

    2005-06-01

    The Department of Energy is investigating the use of high-temperature nuclear reactors to produce hydrogen using either thermochemical cycles or high-temperature electrolysis. Although the hydrogen production processes are in an early stage of development, coupling either of these processes to the hightemperature reactor requires both efficient heat transfer and adequate separation of the facilities to assure that off-normal events in the production facility do not impact the nuclear power plant. An intermediate heat transport loop will be required to separate the operations and safety functions of the nuclear and hydrogen plants. A next generation high-temperature reactor could be envisioned as a single-purpose facility that produces hydrogen or a dual-purpose facility that produces hydrogen and electricity. Early plants, such as the proposed Next Generation Nuclear Plant, may be dual-purpose facilities that demonstrate both hydrogen and efficient electrical generation. Later plants could be single-purpose facilities. At this stage of development, both single- and dual-purpose facilities need to be understood. Seven possible configurations for a system that transfers heat between the nuclear reactor and the hydrogen and/or electrical generation plants were identified. These configurations included both direct and indirect cycles for the production of electricity. Both helium and liquid salts were considered as the working fluid in the intermediate heat transport loop. Methods were developed to perform thermalhydraulic and cycle-efficiency evaluations of the different configurations and coolants. The thermalhydraulic evaluations estimated the sizes of various components in the intermediate heat transport loop for the different configurations. The relative sizes of components provide a relative indication of the capital cost associated with the various configurations. Estimates of the overall cycle efficiency of the various configurations were also determined. The

  12. Integrated hydraulic cooler and return rail in camless cylinder head

    Energy Technology Data Exchange (ETDEWEB)

    Marriott, Craig D [Clawson, MI; Neal, Timothy L [Ortonville, MI; Swain, Jeff L [Flushing, MI; Raimao, Miguel A [Colorado Springs, CO

    2011-12-13

    An engine assembly may include a cylinder head defining an engine coolant reservoir, a pressurized fluid supply, a valve actuation assembly, and a hydraulic fluid reservoir. The valve actuation assembly may be in fluid communication with the pressurized fluid supply and may include a valve member displaceable by a force applied by the pressurized fluid supply. The hydraulic fluid reservoir may be in fluid communication with the valve actuation assembly and in a heat exchange relation to the engine coolant reservoir.

  13. ELECTRIC WELDING EQUIPMENT AND AUTOMATION OF WELDING IN CONSTRUCTION,

    Science.gov (United States)

    WELDING , *ARC WELDING , AUTOMATION, CONSTRUCTION, INDUSTRIES, POWER EQUIPMENT, GENERATORS, POWER TRANSFORMERS, RESISTANCE WELDING , SPOT WELDING , MACHINES, AUTOMATIC, STRUCTURES, WIRING DIAGRAMS, USSR.

  14. Syllabus in Trade Welding.

    Science.gov (United States)

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

  15. Development of Full Automatic Flash Butt Welding with Digital Control

    Institute of Scientific and Technical Information of China (English)

    WANG Rui; SUN Hexu; WANG Hongwen

    2006-01-01

    The hardware and software design of two digital control systems based on 80C196KB MCU for flash butt welder is introduced in this paper. The welding power supply is made of six-phase half-wave rectifier. The welding outer characteristic of welding machine is realized by digital PI algorithm with the voltage close-loop feedback. The flashing curve is finished by electric-hydraulic servo valve .The process control system transfers datum with power supply system by a serial communication interface. The parameters of the control systems are collected by photoelectrical seclusion to avoid the disturbing of the electromagnetism in welding process.

  16. Based on PLC and FluidSIM Software of Hydraulic and Pneumatic Transmission Teaching Design%基于PLC和Flui dSIM软件的液压传动控制的设计

    Institute of Scientific and Technical Information of China (English)

    李生山

    2014-01-01

    FluidSIM software intuitive user interface .A similar drawing graphical operation interface ,drag the icon design ,object-oriented set parameters ,easy to learn ,users can quickly learn to draw electrical-hydraulic (pneumatic) circuit diagram ,and carries on the simulation .CX-Programmer is a very easy to create of Omron PLC ,to monitor the software and online editor ,in the hydrau-lic pressure drive control system with PLC for the hydraulic cylinder to achieve freedom and movement ,in order to realize feed movement of power sliding table .%FluidSIM 软件可把图库中的元件直接拖到制图区生成该元件的原理图,并对接口间回路链接,即可生成所需的回路界面,通过改变对象参数,对其进行仿真,便于查错和绘制电液压(气压)回路图。CX-Programmer是一款很容易对Omron PLC进行创建、监控和在线编辑程序的软件,在液压传动控制系统中通过PLC让液压缸实现进退动作,以便实现滑台的进给和回退运动。

  17. Bubble visualization in a simulated hydraulic jump

    CERN Document Server

    Witt, Adam; Shen, Lian

    2013-01-01

    This is a fluid dynamics video of two- and three-dimensional computational fluid dynamics simulations carried out at St. Anthony Falls Laboratory. A transient hydraulic jump is simulated using OpenFOAM, an open source numerical solver. A Volume of Fluid numerical method is employed with a realizable k-epsilon turbulence model. The goal of this research is to model the void fraction and bubble size in a transient hydraulic jump. This fluid dynamics video depicts the air entrainment characteristics and bubble behavior within a hydraulic jump of Froude number 4.82.

  18. Welded Kimberlite?

    Science.gov (United States)

    van Straaten, B. I.; Kopylova, M. G.; Russell, J. K.; Scott Smith, B. H.

    2009-05-01

    Welding of pyroclastic deposits generally involves the sintering of hot glassy vesicular particles and requires the presence of a load and/or high temperatures. Welding can occur on various scales as observed in large welded pyroclastic flows, in small-volume agglutinated spatter rims, or as in coalesced clastogenic lava flows. In all these examples welding occurs mainly by reduction or elimination of porosity within the vesicular clasts and/or inter-clast pore space. The end result of welding in pyroclastic deposits is to produce dense, massive, coherent deposits. Here, we present a possible new end-member of the welding process: welding of non- vesicular pyroclasts in intra-crater kimberlite deposits. Kimberlite melt is a low-viscosity liquid carrying abundant crystals. Because of this, kimberlite eruptions generally produce non-vesicular pyroclasts. During welding, these pyroclast cannot deform by volume reduction to form typical fiamme. As a result, welding and compaction in kimberlites proceeds via the reduction of inter-clast pore space alone. The lack of porous pyroclasts limits the maximum amount of volumetric strain within pyroclastic kimberlite deposits to about 30%. This value is substantially lower than the limiting values for welding of more common felsic pyroclastic flows. The lower limit for volumetric strain in welded kimberlite deposits severely restricts the development of a fabric. In addition, pyroclastic kimberlite deposits commonly feature equant-shaped pyroclasts, and equant-shaped crystals. This, in turn, limits the visibility of the results of compaction and pore space reduction, as there are few deformable markers and elongate rigid markers that are able to record the strain during compaction. These features, together with the low viscosity of kimberlite magma and the stratigraphic position of these kimberlite deposits within the upper reaches of the volcanic conduit, call for careful interpretation of coherent-looking rocks in these

  19. Hydraulic wind energy conversion system

    Energy Technology Data Exchange (ETDEWEB)

    1981-07-01

    The purpose of this research was to design, build and test a hydraulic wind energy system. This design used a three bladed turbine, which drove a hydraulic pump. The energy is transmitted from the pump through a long hose and into a hydraulic motor, where the energy is used. This wind system was built and tested during the winter of 1980-1981. The power train included a five meter, three bladed wind turbine, a 9.8:1 ratio gearbox, a 1.44 cubic inch displacement pump with a small supercharge gear pump attached. The hydraulic fluid was pumped through a 70', 3/4'' I-D-high pressure flexhose, then through a volume control valve and into a 1.44 cubic inch displacement motor. The fluid was returned through a 70', 1'' I-D-flexhose.

  20. Spinning hydraulic jump

    Science.gov (United States)

    Abderrahmane, Hamid; Kasimov, Aslan

    2013-11-01

    We report an experimental observation of a new symmetry breaking of circular hydraulic jump into a self-organized structure that consists of a spinning polygonal jump and logarithmic-spiral waves of fluid elevation downstream. The waves are strikingly similar to spiral density waves in galaxies. The fluid flow exhibits counterparts of salient morphological features of galactic flows, in particular the outflow from the center, jets, circum-nuclear rings, gas inflows toward the galactic center, and vortices. The hydrodynamic instability revealed here may have a counterpart that plays a role in the formation and sustainability of spiral arms in galaxies.

  1. Hydraulically Driven Grips For Hot Tensile Specimens

    Science.gov (United States)

    Bird, R. Keith; Johnson, George W.

    1994-01-01

    Pair of grips for tensile and compressive test specimens operate at temperatures up to 1,500 degrees F. Grips include wedges holding specimen inside furnace, where heated to uniform temperature. Hydraulic pistons drive wedges, causing them to exert clamping force. Hydraulic pistons and hydraulic fluid remain outside furnace, at room temperature. Cooling water flows through parts of grips to reduce heat transferred to external components. Advantages over older devices for gripping specimens in high-temperature tests; no need to drill holes in specimens, maintains constant gripping force on specimens, and heated to same temperature as that of specimen without risk of heating hydraulic fluid and acuator components.

  2. Hydraulic Structures

    Data.gov (United States)

    Department of Homeland Security — This table is required whenever hydraulic structures are shown in the flood profile. It is also required if levees are shown on the FIRM, channels containing the...

  3. Design of hydraulic output Stirling engine

    Science.gov (United States)

    Toscano, W. M.; Harvey, A. C.; Lee, K.

    1983-01-01

    A hydraulic output system for the RE-1000 free piston stirling engine (FPSE) was designed. The hydraulic output system can be readily integrated with the existing hot section of RE-1000 FPSE. The system has two simply supported diaphragms which separate the engine gas from the hydraulic fluid, a dynamic balance mechanism, and a novel, null center band hydraulic pump. The diaphragms are designed to endure more than 10 billion cycles, and to withstand the differential pressure load as high as 14 MPa. The projected thermodynamic performance of the hydraulic output version of RE-1000 FPSE is 1.87 kW at 29/7 percent brake efficiency.

  4. Numerical Analysis of Two-Way Interaction between Weld-Pool and Arc for GTA Welding Process

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A mathematical model to describe the heat transfer and fluid flow in the mutually coupled weld pool and arc by an interactive free surface of the pool for a stationary gas tungsten arc welding (GTAW) is developed. The two sets of governing equations and auxiliary formulas, controlling the weld pool and plasma arc systems respectively, were solved by a finite difference method. A boundary-fitted coordinate system was adopted because the free surface has a curved and unknown shape during welding. The results of this work provide a fundamental basis for predicting the behavior of an integrated weld pool and arc system from first principles.

  5. Development of a comprehensive weld process model

    Energy Technology Data Exchange (ETDEWEB)

    Radhakrishnan, B.; Zacharia, T.; Paul, A.

    1997-05-01

    This cooperative research and development agreement (CRADA) between Concurrent Technologies Corporation (CTC) and Lockheed Martin Energy Systems (LMES) combines CTC`s expertise in the welding area and that of LMES to develop computer models and simulation software for welding processes. This development is of significant impact to the industry, including materials producers and fabricators. The main thrust of the research effort was to develop a comprehensive welding simulation methodology. A substantial amount of work has been done by several researchers to numerically model several welding processes. The primary drawback of most of the existing models is the lack of sound linkages between the mechanistic aspects (e.g., heat transfer, fluid flow, and residual stress) and the metallurgical aspects (e.g., microstructure development and control). A comprehensive numerical model which can be used to elucidate the effect of welding parameters/conditions on the temperature distribution, weld pool shape and size, solidification behavior, and microstructure development, as well as stresses and distortion, does not exist. It was therefore imperative to develop a comprehensive model which would predict all of the above phenomena during welding. The CRADA built upon an already existing three-dimensional (3-D) welding simulation model which was developed by LMES which is capable of predicting weld pool shape and the temperature history in 3-d single-pass welds. However, the model does not account for multipass welds, microstructural evolution, distortion and residual stresses. Additionally, the model requires large resources of computing time, which limits its use for practical applications. To overcome this, CTC and LMES have developed through this CRADA the comprehensive welding simulation model described above.

  6. Welding Curtains

    Science.gov (United States)

    1984-01-01

    Concept of transparent welding curtains made of heavy duty vinyl originated with David F. Wilson, President of Wilson Sales Company. In 1968, Wilson's curtains reduced glare of welding arc and blocked ultraviolet radiation. When later research uncovered blue light hazards, Wilson sought improvement of his products. He contracted Dr. Charles G. Miller and James B. Stephens, both of Jet Propulsion Laboratory (JPL), and they agreed to undertake development of a curtain capable of filtering out harmful irradiance, including ultraviolet and blue light and provide protection over a broad range of welding operation. Working on their own time, the JPL pair spent 3 years developing a patented formula that includes light filtering dyes and small particles of zinc oxide. The result was the Wilson Spectra Curtain.

  7. Virtual Welded-Joint Design Integrating Advanced Materials and Processing Technologies

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Z.; Dong, P.; Liu, S.; Babu, S.; Olson, G.; DebRoy, T.

    2005-04-15

    The primary goal of this project is to increase the fatigue life of a welded-joint by 10 times and to reduce energy use by 25% through product performance and productivity improvements using an integrated modeling approach. The fatigue strength of a welded-joint is currently the bottleneck to design high performance and lightweight welded structures using advanced materials such as high strength steels. In order to achieve high fatigue strength in a welded-joint it is necessary to manage the weld bead shape for lower stress concentration, produce preferable residual stress distribution, and obtain the desired microstructure for improved material toughness and strength. This is a systems challenge that requires the optimization of the welding process, the welding consumable, the base material, as well as the structure design. The concept of virtual welded-joint design has been proposed and established in this project. The goal of virtual welded-joint design is to develop a thorough procedure to predict the relationship of welding process, microstructure, property, residual stress, and the ultimate weld fatigue strength by a systematic modeling approach. The systematic approach combines five sub-models: weld thermal-fluid model, weld microstructure model, weld material property model, weld residual stress model, and weld fatigue model. The systematic approach is thus based on interdisciplinary applied sciences including heat transfer, computational fluid dynamics, materials science, engineering mechanics, and material fracture mechanics. The sub-models are based on existing models with further development. The results from modeling have been validated with critical experiments. The systematic modeling approach has been used to design high fatigue resistant welds considering the combined effects of weld bead geometry, residual stress, microstructure, and material property. In particular, a special welding wire has been developed in this project to introduce

  8. 液压管路流固耦合振动机理及控制研究现状与发展%Research Status and Trends on Fluid-structure Interaction Vibration Mechanism and Control of Hydraulic Pipeline

    Institute of Scientific and Technical Information of China (English)

    权凌霄; 孔祥东; 俞滨; 白欢欢

    2015-01-01

    液压管路系统由于存在多物理场、多尺度及流固耦合非线性等特性,因此其振动特性复杂,且危害很大。又由于工业生产的需求,液压系统正逐步向高压高速和高功重比方向发展,又使得液压管路振动的产生和传播机理变得更为复杂。因此有必要对液压管路的振动机理和控制方法及其研究现状进行总结和分析。阐述液压管路振动的危害性和复杂性,并结合近十年来国内外专家学者对于液压管路振动模型的研究内容,在对考虑多场、多尺度及流固耦合因素影响的液压管路振动机理进行总结的基础上,对液压管路流固耦合线性化动力学模型和非线性振动模型的研究成果进行分析,并对液压管路被动、主动及半主动振动控制的研究进展及研究成果进行评述,在此基础上提出今后液压管路系统流固耦合振动机理及振动控制研究的发展趋势。%Because of the effects of multi-physics, multi-scale and fluid-structure interaction(FSI), the vibration characteristics of the hydraulic pipeline system is not only complex, but also harmful. Due to the demand of the industrial production, the hydraulic system is gradually to develop in the direction of high pressure, high speed and high power ratio, which makes the production and propagation mechanism of hydraulic pipeline vibration become more complex. So it is necessary to summary and analyze the research status of the vibration mechanism and control method of hydraulic pipeline. Harmfulness and complexity of hydraulic pipeline vibration are expounded. Combined with the research on hydraulic pipeline vibration and dynamic model which the domestic and abroad experts are committed to in last ten years, hydraulic piping vibration mechanism, in which effects of multi-physics, multi-scale and FSI is taken into account, is summarized. On this basis, some research such as hydraulic pipeline of FSI linear

  9. ARc Welding (Industrial Processing Series).

    Science.gov (United States)

    ARC WELDING , *BIBLIOGRAPHIES), (*ARC WELDS, BIBLIOGRAPHIES), ALUMINUM ALLOYS, TITANIUM ALLOYS, CHROMIUM ALLOYS, METAL PLATES, SPOT WELDING , STEEL...INERT GAS WELDING , MARAGING STEELS, MICROSTRUCTURE, HEAT RESISTANT ALLOYS, HEAT RESISTANT METALS, WELDABILITY, MECHANICAL PROPERTIES, MOLYBDENUM ALLOYS, NICKEL ALLOYS, RESISTANCE WELDING

  10. Hydraulic fracture monitoring in hard rock at 410 m depth with an advanced fluid-injection protocol and extensive sensor array

    Science.gov (United States)

    Zang, Arno; Stephansson, Ove; Stenberg, Leif; Plenkers, Katrin; Specht, Sebastian; Milkereit, Claus; Schill, Eva; Kwiatek, Grzegorz; Dresen, Georg; Zimmermann, Günter; Dahm, Torsten; Weber, Michael

    2017-02-01

    In this paper, an underground experiment at the Äspö Hard Rock Laboratory (HRL) is described. Main goal is optimizing geothermal heat exchange in crystalline rock mass at depth by multistage hydraulic fracturing with minimal impact on the environment, that is, seismic events. For this, three arrays with acoustic emission, microseismicity and electromagnetic sensors are installed mapping hydraulic fracture initiation and growth. Fractures are driven by three different water injection schemes (continuous, progressive and pulse pressurization). After a brief review of hydraulic fracture operations in crystalline rock mass at mine scale, the site geology and the stress conditions at Äspö HRL are described. Then, the continuous, single-flow rate and alternative, multiple-flow rate fracture breakdown tests in a horizontal borehole at depth level 410 m are described together with the monitoring networks and sensitivity. Monitoring results include the primary catalogue of acoustic emission hypocentres obtained from four hydraulic fractures with the in situ trigger and localizing network. The continuous versus alternative water injection schemes are discussed in terms of the fracture breakdown pressure, the fracture pattern from impression packer result and the monitoring at the arrays. An example of multistage hydraulic fracturing with several phases of opening and closing of fracture walls is evaluated using data from acoustic emissions, seismic broad-band recordings and electromagnetic signal response. Based on our limited amount of in situ tests (six) and evaluation of three tests in Ävrö granodiorite, in the multiple-flow rate test with progressively increasing target pressure, the acoustic emission activity starts at a later stage in the fracturing process compared to the conventional fracturing case with continuous water injection. In tendency, also the total number and magnitude of acoustic events are found to be smaller in the progressive treatment with

  11. Hydraulic fracture monitoring in hard rock at 410 m depth with an advanced fluid-injection protocol and extensive sensor array

    Science.gov (United States)

    Zang, A.; Stephansson, O.; Stenberg, L.; Plenkers, K.; Specht, S.; Milkereit, C.; Schill, E.; Kwiatek, G.; Dresen, G.; Zimmermann, G.; Dahm, T.; Weber, M.

    2016-11-01

    In this article, an underground experiment at the Äspö Hard Rock Laboratory (HRL) is described. Main goal is optimizing geothermal heat exchange in crystalline rock mass at depth by multi-stage hydraulic fracturing with minimal impact on the environment, i.e. seismic events. For this, three arrays with acoustic emission, microseismicity and electromagnetic sensors are installed mapping hydraulic fracture initiation and growth. Fractures are driven by three different water injection schemes (continuous, progressive, pulse pressurization). After a brief review of hydraulic fracture operations in crystalline rock mass at mine scale, the site geology and the stress conditions at Äspö HRL are described. Then, the continuous, single-flow rate and alternative, multiple-flow rate fracture breakdown tests in a horizontal borehole at depth level 410 m are described together with the monitoring networks and sensitivity. Monitoring results include the primary catalogue of acoustic emission hypocenters obtained from four hydraulic fractures with the in situ trigger and localizing network. The continuous versus alternative water injection schemes are discussed in terms of the fracture breakdown pressure, the fracture pattern from impression packer result and the monitoring at the arrays. An example of multi-stage hydraulic fracturing with several phases of opening and closing of fracture walls is evaluated using data from acoustic emissions, seismic broadband recordings and electromagnetic signal response. Based on our limited amount of in situ tests (six) and evaluation of three tests in Ävrö granodiorite, in the multiple-flow rate test with progressively increasing target pressure, the acoustic emission activity starts at a later stage in the fracturing process compared to the conventional fracturing case with continuous water injection. In tendency, also the total number and magnitude of acoustic events is found to be smaller in the progressive treatment with frequent

  12. Modeling of fundamental phenomena in welds

    Energy Technology Data Exchange (ETDEWEB)

    Zacharia, T.; Vitek, J.M. [Oak Ridge National Lab., TN (United States); Goldak, J.A. [Carleton Univ., Ottawa, Ontario (Canada); DebRoy, T.A. [Pennsylvania State Univ., University Park, PA (United States); Rappaz, M. [Ecole Polytechnique Federale de Lausanne (Switzerland); Bhadeshia, H.K.D.H. [Cambridge Univ. (United Kingdom)

    1993-12-31

    Recent advances in the mathematical modeling of fundamental phenomena in welds are summarized. State-of-the-art mathematical models, advances in computational techniques, emerging high-performance computers, and experimental validation techniques have provided significant insight into the fundamental factors that control the development of the weldment. The current status and scientific issues in the areas of heat and fluid flow in welds, heat source metal interaction, solidification microstructure, and phase transformations are assessed. Future research areas of major importance for understanding the fundamental phenomena in weld behavior are identified.

  13. The variable polarity plasma arc welding process: Characteristics and performance

    Science.gov (United States)

    Hung, R. J.; Zhu, G. J.

    1991-01-01

    Significant advantages of the Variable Polarity Plasma Arc (VPPA) Welding Process include faster welding, fewer repairs, less joint preparation, reduced weldment distortion, and absence of porosity. The power distribution was analyzed for an argon plasma gas flow constituting the fluid in the VPPA Welding Process. The major heat loss at the torch nozzle is convective heat transfer; in the space between the outlet of the nozzle and the workpiece; radiative heat transfer; and in the keyhole in the workpiece, convective heat transfer. The power absorbed at the workpiece produces the molten puddle that solidifies into the weld bead. Crown and root widths, and crown and root heights of the weld bead are predicted. The basis is provided for an algorithm for automatic control of VPPA welding machine parameters to obtain desired weld bead dimensions.

  14. Microstructure modeling in weld metal

    Energy Technology Data Exchange (ETDEWEB)

    David, S.A.; Babu, S.S.

    1995-12-31

    Since microstructure development in the weld metal region is controlled by various physical processes, there is a need for integrated predictive models based on fundamental principles to describe and predict the effect of these physical processes. These integrated models should be based on various tools available for modeling microstructure development in a wide variety of alloy systems and welding processes. In this paper, the principles, methodology, and future directions of modeling thermochemical reactions in liquid, solidification, and solid state transformations are discussed with some examples for low-alloy steel, stainless steel, and Ni-base superalloy. Thermochemical deoxidation reactions in liquid low-alloy steel lead to oxide inclusion formation. This inclusion formation has been modeled by combining principles of ladle metallurgy and overall transformation kinetics. The model`s comparison with the experimental data and the ongoing work on coupling this inclusion model with the numerical models of heat transfer and fluid flow are discussed. Also, recent advances in theoretical and physical modeling of the solidification process are reviewed with regard to predicting the solidification modes, grain structure development, segregation effects, and nonequilibrium solidification in welds. The effects of solid state phase transformations on microstructure development and various methods of modeling these transformations are reviewed. Successful models, based on diffusion-controlled growth and plate growth theories, on microstructure development in low-alloy steel and stainless steel weld metals are outlined. This paper also addresses the importance of advanced analytical techniques to understand the solid state transformation mechanisms in welds.

  15. Influence of the Geometry of Beveled Edges on the Stress-Strain State of Hydraulic Cylinders

    Science.gov (United States)

    Buyalich, G. B.; Anuchin, A. V.; Serikov, K. P.

    2016-04-01

    The studies were carried out to determine the influence of forms obtained when preparing edges for welding a cylinder for hydraulic legs; the maximum stresses were defined at the location of weld roots, depending on variable parameters. The stress-strain states were calculated using finite element method.

  16. Design of Pumps for Water Hydraulic Systems

    DEFF Research Database (Denmark)

    Klit, Peder; Olsen, Stefan; Bech, Thomas Nørgaard

    1999-01-01

    This paper considers the development of two pumps for water hydraulic applications. The pumps are based on two different working principles: The Vane-type pump and the Gear-type pump. Emphasis is put on the considerations that should be made to account for water as the hydraulic fluid.......KEYWORDS: water, pump, design, vane, gear....

  17. Welding processes handbook

    CERN Document Server

    Weman, Klas

    2011-01-01

    Offers an introduction to the range of available welding technologies. This title includes chapters on individual techniques that cover principles, equipment, consumables and key quality issues. It includes material on such topics as the basics of electricity in welding, arc physics, and distortion, and the weldability of particular metals.$bThe first edition of Welding processes handbook established itself as a standard introduction and guide to the main welding technologies and their applications. This new edition has been substantially revised and extended to reflect the latest developments. After an initial introduction, the book first reviews gas welding before discussing the fundamentals of arc welding, including arc physics and power sources. It then discusses the range of arc welding techniques including TIG, plasma, MIG/MAG, MMA and submerged arc welding. Further chapters cover a range of other important welding technologies such as resistance and laser welding, as well as the use of welding techniqu...

  18. Friction Stir Welding

    Science.gov (United States)

    Nunes, Arthur C., Jr.

    2008-01-01

    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

  19. Development of a Comprehensive Weld Process Model

    Energy Technology Data Exchange (ETDEWEB)

    Radhakrishnan, B.; Zacharia, T.

    1997-05-01

    This cooperative research and development agreement (CRADA) between Concurrent Technologies Corporation (CTC) and Lockheed Martin Energy Systems (LMES) combines CTC's expertise in the welding area and that of LMES to develop computer models and simulation software for welding processes. This development is of significant impact to the industry, including materials producers and fabricators. The main thrust of the research effort was to develop a comprehensive welding simulation methodology. A substantial amount of work has been done by several researchers to numerically model several welding processes. The primary drawback of most of the existing models is the lack of sound linkages between the mechanistic aspects (e.g., heat transfer, fluid flow, and residual stress) and the metallurgical aspects (e.g., microstructure development and control). A comprehensive numerical model which can be used to elucidate the effect of welding parameters/conditions on the temperature distribution, weld pool shape and size, solidification behavior, and microstructure development, as well as stresses and distortion, does not exist. It was therefore imperative to develop a comprehensive model which would predict all of the above phenomena during welding. The CRADA built upon an already existing three- dimensional (3-D) welding simulation model which was developed by LMES which is capable of predicting weld pool shape and the temperature history in 3-d single-pass welds. However, the model does not account for multipass welds, microstructural evolution, distortion and residual stresses. Additionally, the model requires large resources of computing time, which limits its use for practical applications. To overcome this, CTC and LMES have developed through this CRADA the comprehensive welding simulation model described above. The following technical tasks have been accomplished as part of the CRADA. 1. The LMES welding code has been ported to the Intel Paragon parallel computer at

  20. Hydraulic fracturing system and method

    Energy Technology Data Exchange (ETDEWEB)

    Ciezobka, Jordan; Salehi, Iraj

    2017-02-28

    A hydraulic fracturing system and method for enhancing effective permeability of earth formations to increase hydrocarbon production, enhance operation efficiency by reducing fluid entry friction due to tortuosity and perforation, and to open perforations that are either unopened or not effective using traditional techniques, by varying a pump rate and/or a flow rate to a wellbore.

  1. Tree Hydraulics: How Sap Rises

    Science.gov (United States)

    Denny, Mark

    2012-01-01

    Trees transport water from roots to crown--a height that can exceed 100 m. The physics of tree hydraulics can be conveyed with simple fluid dynamics based upon the Hagen-Poiseuille equation and Murray's law. Here the conduit structure is modelled as conical pipes and as branching pipes. The force required to lift sap is generated mostly by…

  2. Tree Hydraulics: How Sap Rises

    Science.gov (United States)

    Denny, Mark

    2012-01-01

    Trees transport water from roots to crown--a height that can exceed 100 m. The physics of tree hydraulics can be conveyed with simple fluid dynamics based upon the Hagen-Poiseuille equation and Murray's law. Here the conduit structure is modelled as conical pipes and as branching pipes. The force required to lift sap is generated mostly by…

  3. The seismogenic Gole Larghe Fault Zone (Italian Southern Alps): quantitative 3D characterization of the fault/fracture network, mapping of evidences of fluid-rock interaction, and modelling of the hydraulic structure through the seismic cycle

    Science.gov (United States)

    Bistacchi, A.; Mittempergher, S.; Di Toro, G.; Smith, S. A. F.; Garofalo, P. S.

    2016-12-01

    The Gole Larghe Fault Zone (GLFZ) was exhumed from 8 km depth, where it was characterized by seismic activity (pseudotachylytes) and hydrous fluid flow (alteration halos and precipitation of hydrothermal minerals in veins and cataclasites). Thanks to glacier-polished outcrops exposing the 400 m-thick fault zone over a continuous area > 1.5 km2, the fault zone architecture has been quantitatively described with an unprecedented detail, providing a rich dataset to generate 3D Discrete Fracture Network (DFN) models and simulate the fault zone hydraulic properties. The fault and fracture network has been characterized combining > 2 km of scanlines and semi-automatic mapping of faults and fractures on several photogrammetric 3D Digital Outcrop Models (3D DOMs). This allowed obtaining robust probability density functions for parameters of fault and fracture sets: orientation, fracture intensity and density, spacing, persistency, length, thickness/aperture, termination. The spatial distribution of fractures (random, clustered, anticlustered…) has been characterized with geostatistics. Evidences of fluid/rock interaction (alteration halos, hydrothermal veins, etc.) have been mapped on the same outcrops, revealing sectors of the fault zone strongly impacted, vs. completely unaffected, by fluid/rock interaction, separated by convolute infiltration fronts. Field and microstructural evidence revealed that higher permeability was obtained in the syn- to early post-seismic period, when fractures were (re)opened by off-fault deformation. We have developed a parametric hydraulic model of the GLFZ and calibrated it, varying the fraction of faults/fractures that were open in the post-seismic, with the goal of obtaining realistic fluid flow and permeability values, and a flow pattern consistent with the observed alteration/mineralization pattern. The fraction of open fractures is very close to the percolation threshold of the DFN, and the permeability tensor is strongly anisotropic

  4. Distortion Control during Welding

    NARCIS (Netherlands)

    Akbari Pazooki, A.M.

    2014-01-01

    The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ met

  5. Introduction to Welding.

    Science.gov (United States)

    Fortney, Clarence; Gregory, Mike

    This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

  6. Evaluation of weld porosity in laser beam seam welds: optimizing continuous wave and square wave modulated processes.

    Energy Technology Data Exchange (ETDEWEB)

    Ellison, Chad M. (Honeywell FM& T, Kansas City, MO); Perricone, Matthew; Faraone, Kevin M. (Honeywell FM& T, Kansas City, MO); Roach, Robert Allen; Norris, Jerome T.

    2007-02-01

    Nd:YAG laser joining is a high energy density (HED) process that can produce high-speed, low-heat input welds with a high depth-to-width aspect ratio. This is optimized by formation of a ''keyhole'' in the weld pool resulting from high vapor pressures associated with laser interaction with the metallic substrate. It is generally accepted that pores form in HED welds due to the instability and frequent collapse of the keyhole. In order to maintain an open keyhole, weld pool forces must be balanced such that vapor pressure and weld pool inertia forces are in equilibrium. Travel speed and laser beam power largely control the way these forces are balanced, as well as welding mode (Continuous Wave or Square Wave) and shielding gas type. A study into the phenomenon of weld pool porosity in 304L stainless steel was conducted to better understand and predict how welding parameters impact the weld pool dynamics that lead to pore formation. This work is intended to aid in development and verification of a finite element computer model of weld pool fluid flow dynamics being developed in parallel efforts and assist in weld development activities for the W76 and future RRW programs.

  7. Laser welding in space

    Science.gov (United States)

    Kaukler, W. F.; Workman, G. L.

    1991-01-01

    Autogenous welds in 304 stainless steel were performed by Nd-YAG laser heating in a simulated space environment. Simulation consists of welding on the NASA KC-135 aircraft to produce the microgravity and by containing the specimen in a vacuum chamber. Experimental results show that the microgravity welds are stronger, harder in the fusion zone, have deeper penetration and have a rougher surface rippling of the weld pool than one-g welds. To perform laser welding in space, a solar-pumped laser concept that significantly increases the laser conversion efficiency and makes welding viable despite the limited power availability of spacecraft is proposed.

  8. Advanced Welding Applications

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

  9. On the Versatility of Rheoreversible, Stimuli-responsive Hydraulic-Fracturing Fluids for Enhanced Geothermal Systems: Effect of Reservoir pH

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez, Carlos A.; Shao, Hongbo; Bonneville, Alain; Varga, Tamas; Zhong, Lirong

    2016-04-25

    Abstract The primary challenge for the feasibility of enhanced geothermal systems (EGS) is to cost-effectively create high-permeability reservoirs inside deep crystalline bedrock. Although fracturing fluids are commonly used for oil/gas, standard fracturing methods are not developed or proven for EGS temperatures and pressures. Furthermore, the environmental impacts of currently used fracturing methods are only recently being determined. These authors recently reported an environmentally benign, CO2-activated, rheoreversible fracturing fluid that enhances permeability through fracturing due to in situ volume expansion and gel formation. The potential of this novel fracturing fluid is evaluated in this work towards its application at geothermal sites under different pH conditions. Laboratory-scale fracturing experiments using Coso Geothermal rock cores under different pH environments were performed followed by X-ray microtomography characterization. The results demonstrate that CO2-reactive aqueous solutions of environmentally amenable polyallylamine (PAA) consistently and reproducibly creates/propagates fracture networks through highly impermeable crystalline rock from Coso EGS sites at considerably lower effective stress as compared to conventional fracturing fluids. In addition, permeability was significantly enhanced in a wide range of formation-water pH values. This effective, and environmentally-friendly fracturing fluid technology represents a potential alternative to conventional fracturing fluids.

  10. Microstructural refinement of weld fusion zones in {alpha}-{beta} titanium alloys using pulsed current welding

    Energy Technology Data Exchange (ETDEWEB)

    Sundaresan, S.; Janaki Ram, G.D. [Indian Inst. of Technol., Chennai (India). Dept. of Metallurgical Engineering; Madhusudhan Reddy, G. [Defence Metallurgical Research Lab., Hyderabad (India)

    1999-04-01

    Pulsing of the welding current is one approach for refining the fusion zone grain structure in {alpha}-{beta} titanium alloy welds. This paper reports work in which gas tungsten-arc welds were produced in two {alpha}-{beta} titanium alloys under a variety of conditions including direct current (d.c.) pulsing and alternating current (a.c.) pulsing. The results show that, while d.c. pulsing did also refine the weld metal {beta} grain structure, the effect of a.c. pulsing was much greater. Current pulsing enhances fluid flow, reduces temperature gradients and causes a continual change in the weld pool size and shape. These effects, which are believed to be responsible for refining the solidification structure, are much stronger in a.c. pulsing than in d.c. pulsing. The observed grain refinement was shown to result in an appreciable increase in fusion zone tensile ductility. Post-weld heat treatment improved ductility both in pulsed and unpulsed welds, but pulsed welds showed greater tensile elongation even in the heat treated condition. (orig.) 27 refs.

  11. Hydraulics national laboratory; Laboratoire national d`hydraulique

    Energy Technology Data Exchange (ETDEWEB)

    Chabard, J.P.

    1995-12-31

    The hydraulics national laboratory is a department of the service of applications of electric power and environment from the direction of studies and researches of Electricite de France. It has to solve the EDF problems concerning the fluids mechanics and hydraulics. Problems in PWR type reactors, fossil fuel power plants, circulating fluidized bed power plants, hydroelectric power plants relative to fluid mechanics and hydraulics studied and solved in 1995 are explained in this report. (N.C.)

  12. Vision detection of weld pool shape parameters and numerical simulation

    Science.gov (United States)

    Yuan, Youzhi; Liu, Nansheng; Wang, Yanfeng; Luo, Wei; Liu, Xiaorui

    2008-12-01

    An active vision sensing system which established by low power laser and common CCD is used to shoot GTAW welding pool images. Based on choose the appropriate LASER and filters, projected angle of laser and shoot angle of CCD, we avoid the disturbance of arc effectively and obtain clear images of the welding pool. The shape parameters of welding pool can obtain by demarcated and calculated. And then a three-dimentional numerical model of GTAW welding pool is established based on the theories of fluid dynamics and heat transfer. It considered the convection heat transfer of liquid metal and heat conduction of solid metal. And FLUENT software is used for simulate the GTAW welding pool. Extract the weld pool shape parameters and done comparative study with the vision detection of pool. This will be beneficial to avoid repeat experiments and improve work efficiency.

  13. Welded solar cell interconnection

    Science.gov (United States)

    Stofel, E. J.; Browne, E. R.; Meese, R. A.; Vendura, G. J.

    1982-01-01

    The efficiency of the welding of solar-cell interconnects is compared with the efficiency of soldering such interconnects, and the cases in which welding may be superior are examined. Emphasis is placed on ultrasonic welding; attention is given to the solar-cell welding machine, the application of the welding process to different solar-cell configurations, producibility, and long-life performance of welded interconnects. Much of the present work has been directed toward providing increased confidence in the reliability of welding using conditions approximating those that would occur with large-scale array production. It is concluded that there is as yet insufficient data to determine which of three methods (soldering, parallel gap welding, and ultrasonic welding) provides the longest-duration solar panel life.

  14. Handbook of Plastic Welding

    DEFF Research Database (Denmark)

    Islam, Aminul

    The purpose of this document is to summarize the information about the laser welding of plastic. Laser welding is a matured process nevertheless laser welding of micro dimensional plastic parts is still a big challenge. This report collects the latest information about the laser welding of plasti...... as a knowledge handbook for laser welding of plastic components. This document should provide the information for all aspects of plastic laser welding and help the design engineers to take all critical issues into consideration from the very beginning of the design phase....

  15. A stereo vision method for tracking particle flow on the weld pool surface

    NARCIS (Netherlands)

    Zhao, C.X.; Richardson, I.M.; Kenjeres, S.; Kleijn, C.R.; Saldi, Z.

    2009-01-01

    The oscillation of a weld pool surface makes the fluid flow motion quite complex. Two-dimensional results cannot reflect enough information to quantitatively describe the fluid flow in the weld pool; however, there are few direct three-dimensional results available. In this paper, we describe a

  16. Failure analysis of fire resistant fluid (FRF piping used in hydraulic control system at oil-fired thermal power generation plant

    Directory of Open Access Journals (Sweden)

    Muhammad Akram

    2017-04-01

    Full Text Available This is a case study regarding frequent forced outages in an oil-fired power generating station due to failure of fire resistant fluid (FRF piping of material ASTM A-304. This analysis was done to find out the most probable cause of failure and to rectify the problem. Methods for finding and analyzing the cracks include nondestructive testing techniques such as visual testing (VT and dye penetrant testing (PT along with that periodic monitoring after rectification of problem. The study revealed that pitting and pit to crack transitions were formed in stainless steel piping containing high pressure (system pressure 115 bars fire resistant fluid. However, after replacement of piping the pitting and cracking reoccurred. It was observed that due to possible exposure to chlorinated moisture in surrounding environment pitting was formed which then transformed into cracks. The research work discussed in this paper illustrates the procedure used in detection of the problem and measures taken to solve the problem.

  17. A density-adaptive SPH method with kernel gradient correction for modeling explosive welding

    Science.gov (United States)

    Liu, M. B.; Zhang, Z. L.; Feng, D. L.

    2017-05-01

    Explosive welding involves processes like the detonation of explosive, impact of metal structures and strong fluid-structure interaction, while the whole process of explosive welding has not been well modeled before. In this paper, a novel smoothed particle hydrodynamics (SPH) model is developed to simulate explosive welding. In the SPH model, a kernel gradient correction algorithm is used to achieve better computational accuracy. A density adapting technique which can effectively treat large density ratio is also proposed. The developed SPH model is firstly validated by simulating a benchmark problem of one-dimensional TNT detonation and an impact welding problem. The SPH model is then successfully applied to simulate the whole process of explosive welding. It is demonstrated that the presented SPH method can capture typical physics in explosive welding including explosion wave, welding surface morphology, jet flow and acceleration of the flyer plate. The welding angle obtained from the SPH simulation agrees well with that from a kinematic analysis.

  18. Design of a laboratory hydraulic device for testing of hydraulic pumps

    Directory of Open Access Journals (Sweden)

    Pavel Máchal

    2013-01-01

    Full Text Available The present contribution deals with solves problem of research of testing device to monitor of hydrostatic pumps durability about dynamic loading under laboratory conditions. When carrying out the design of testing device are based on load characteristics of tractor hydraulic circuit, the individual characteristics of hydraulic components and performed calculations. Load characteristics on the tractors CASE IH Magnum 310, JOHN DEERE 8100, ZETOR FORTERRA 114 41 and Fendt 926 Vario were measured. Design of a hydraulic laboratory device is based on the need for testing new types of hydraulic pumps or various types of hydraulic fluids. When creating of hydraulic device we focused on testing hydraulic pumps used in agricultural and forestry tractors. Proportional pressure control valve is an active member of the hydraulic device, which provides change of a continuous control signal into relative pressure of operating fluid. The advantage of a designed hydraulic system is possibility of simulation of dynamic operating loading, which is obtained by measurement under real conditions, and thereby creates laboratory conditions as close to real conditions as possible. The laboratory device is constructed at the Department of Transport and Handling, Faculty of Engineering, Slovak University of Agriculture in Nitra.

  19. Comparing Laser Welding Technologies with Friction Stir Welding for Production of Aluminum Tailor-Welded Blanks

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Carsley, John; Carlson, Blair; Hartfield-Wunsch, Susan; Pilli, Siva Prasad

    2014-01-15

    A comparison of welding techniques was performed to determine the most effective method for producing aluminum tailor-welded blanks for high volume automotive applications. Aluminum sheet was joined with an emphasis on post weld formability, surface quality and weld speed. Comparative results from several laser based welding techniques along with friction stir welding are presented. The results of this study demonstrate a quantitative comparison of weld methodologies in preparing tailor-welded aluminum stampings for high volume production in the automotive industry. Evaluation of nearly a dozen welding variations ultimately led to down selecting a single process based on post-weld quality and performance.

  20. Coil Welding Aid

    Science.gov (United States)

    Wiesenbach, W. T.; Clark, M. C.

    1983-01-01

    Positioner holds coil inside cylinder during tack welding. Welding aid spaces turns of coil inside cylinder and applies contact pressure while coil is tack-welded to cylinder. Device facilitates fabrication of heat exchangers and other structures by eliminating hand-positioning and clamping of individual coil turns.

  1. Variable polarity arc welding

    Science.gov (United States)

    Bayless, E. O., Jr.

    1991-01-01

    Technological advances generate within themselves dissatisfactions that lead to further advances in a process. A series of advances in welding technology which culminated in the Variable Polarity Plasma Arc (VPPA) Welding Process and an advance instituted to overcome the latest dissatisfactions with the process: automated VPPA welding are described briefly.

  2. Welding Course Curriculum.

    Science.gov (United States)

    Genits, Joseph C.

    This guide is intended for use in helping students gain a fundamental background on the major aspects of the welding trade. The course emphasis is on mastery of the manipulative skills necessary to develop successful welding techniques and on acquisition of an understanding of the specialized tools and equipment used in welding. The first part…

  3. Instructional Guidelines. Welding.

    Science.gov (United States)

    Fordyce, H. L.; Doshier, Dale

    Using the standards of the American Welding Society and the American Society of Mechanical Engineers, this welding instructional guidelines manual presents a course of study in accordance with the current practices in industry. Intended for use in welding programs now practiced within the Federal Prison System, the phases of the program are…

  4. Optimization of Heat-Sink Cooling Structure in EAST with Hydraulic Expansion Technique%Optimization of Heat-Sink Cooling Structure in EAST with Hydraulic Expansion Technique

    Institute of Scientific and Technical Information of China (English)

    许铁军; 黄生洪; 谢韩; 宋云涛; 张平; 戢翔; 高大明

    2011-01-01

    Considering utilization of the original chromium-bronze material, two processing techniques including hydraulic expansion and high temperature vacuum welding were proposed for the optimization of heat-sink structure in EAST. The heat transfer performance of heat-sink with or without cooling tube was calculated and different types of connection between tube and heat-sink were compared by conducting a special test. It is shown from numerical analysis that the diameter of heat-sink channel can be reduced from 12 mm to 10 mm. Compared with the original sample, the thermal contact resistance between tube and heat-sink for welding sample can reduce the heat transfer performance by 10%, while by 20% for the hydraulic expansion sample. However, the welding technique is more complicated and expensive than hydraulic expansion technique. Both the processing technique and the heat transfer performance of heat-sink prototype should be further considered for the optimization of heat-sink structure in EAST.

  5. Hybrid/Tandem Laser-Arc Welding of Thick Low Carbon Martensitic Stainless Steel Plates =

    Science.gov (United States)

    Mirakhorli, Fatemeh

    High efficiency and long-term life of hydraulic turbines and their assemblies are of utmost importance for the hydropower industry. Usually, hydroelectric turbine components are made of thick-walled low carbon martensitic stainless steels. The assembly of large hydroelectric turbine components has been a great challenge. The use of conventional welding processes involves typical large groove design and multi-pass welding to fill the groove which exposes the weld to a high heat input creating relatively large fusion zone and heat affected zone. The newly-developed hybrid/tandem laser-arc welding technique is believed to offer a highly competitive solution to improve the overall hydro-turbine performance by combining the high energy density and fast welding speed of the laser welding technology with the good gap bridging and feeding ability of the gas metal arc welding process to increase the productivity and reduce the consumable material. The main objective of this research work is to understand different challenges appearing during hybrid laser-arc welding (HLAW) of thick gauge assemblies of low carbon 13%Cr- 4%Ni martensitic stainless steel and find a practical solution by adapting and optimizing this relatively new welding process in order to reduce the number of welding passes necessary to fill the groove gap. The joint integrity was evaluated in terms of microstructure, defects and mechanical properties in both as-welded and post-welded conditions. A special focus was given to the hybrid and tandem laser-arc welding technique for the root pass. Based on the thickness of the low carbon martensitic stainless steel plates, this work is mainly focused on the following two tasks: • Single pass hybrid laser-arc welding of 10-mm thick low carbon martensitic stainless steel. • Multi-pass hybrid/tandem laser-arc welding of 25-mm thick martensitic stainless steel.

  6. The Kinetics of Phase Transformation in Welds

    Energy Technology Data Exchange (ETDEWEB)

    Elmer, J W; Wong, J; Palmer, T

    2002-02-06

    that existed in the HAZ during welding. The TRXRD technique uses an x-ray beam positioned at one location, where XRD patterns are collected as a stationary ''spot'' weld rapidly heats and cools the base metal. Data can be collected from either the HAZ to observe solid-state phase transformations or from the FZ to observe solidification and subsequent solid-state phase transformations. Higher heating and cooling rates are produced in the spot welds than in the moving welds, requiring time resolution in the milli-second regime for TRXRD to record the rapid microstructural changes that occur. Numerical weld modeling is being performed to: (1) extract the important phase transformation kinetic information from the experimental data, (2) investigate mechanisms of phase transformations under non-isothermal welding conditions, and (3) develop models for predicting weld microstructural evolution. The core of our numerical weld modeling program is a 3-dimensional coupled heat and fluid flow code developed by the Penn State University. Additional modeling is being performed at Oak Ridge National Laboratory where Thermocalc is being used to understand phase equilibria in complex alloy systems, and where a diffusion-based model considering paraequilibrium is being developed to predict phase transformations in steels.

  7. DESIGN AND CONSTRUCTION OF A HYDRAULIC PISTON

    OpenAIRE

    Santos De La Cruz, Eulogio; Universidad Nacional Mayor de San Marcos; Rojas Lazo, Oswaldo; Universidad Nacional Mayor de San Marcos; Yenque Dedios, Julio; Universidad Nacional Mayor de San Marcos; Lavado Soto, Aurelio; Universidad Nacional Mayor de San Marcos

    2014-01-01

    A hydraulic system project includes the design, materials selection and construction of the hydraulic piston, hydraulic circuit and the joint with the pump and its accesories. This equiment will be driven by the force of moving fluid, whose application is in the devices of machines, tools, printing, perforation, packing and others. El proyecto de un sistema hidráulico, comprende el diseño, selección de materiales y construcción del pistón hidráulico, circuito hidráulico y el ensamble con l...

  8. Effect of welding parameters of Gas Metal Arc welding on weld bead geometry: A Review

    Directory of Open Access Journals (Sweden)

    Pushp Kumar Baghel

    2012-07-01

    Full Text Available Weld quality comprises bead geometry and its microstructure, which influence the mechanical properties of the weld. This brief review illustrates the effect of pulse parameters on weld quality. The responsefactors, namely bead penetration, weld width, reinforcement height, weld penetration shape factor and weld reinforcement form factor as affected by arc voltage, wire feed rate, welding speed, gas flow rate and nozzle-toplate distance has also been analysed

  9. Hydraulic engine valve actuation system including independent feedback control

    Science.gov (United States)

    Marriott, Craig D

    2013-06-04

    A hydraulic valve actuation assembly may include a housing, a piston, a supply control valve, a closing control valve, and an opening control valve. The housing may define a first fluid chamber, a second fluid chamber, and a third fluid chamber. The piston may be axially secured to an engine valve and located within the first, second and third fluid chambers. The supply control valve may control a hydraulic fluid supply to the piston. The closing control valve may be located between the supply control valve and the second fluid chamber and may control fluid flow from the second fluid chamber to the supply control valve. The opening control valve may be located between the supply control valve and the second fluid chamber and may control fluid flow from the supply control valve to the second fluid chamber.

  10. Enhancing the safety and efficiency of the driving gear of coal mining machinery by using water as a hydraulic fluid and enhancing the reliability of scraper-chain conveyors; Erhoehung der Sicherheit und Leistungsfaehigkeit der Antriebstechnik von Arbeitsmaschinen durch Verwendung von Wasserhydraulik sowie Erhoehung der Zuverlaessigkeit der Kettenkratzerfoerderer

    Energy Technology Data Exchange (ETDEWEB)

    Reichel, J.; Boeing, R.; Graetz, A.; Loehning, H.D.; Plum, D.

    1997-12-31

    The objective pursued is to increasingly use water or high water-content fluids as a substitute for other hydraulic fluids in driving gear of mining machinery. The state of the art of the technology is represented only by individual solutions achieved for given purposes which are not suitable for other applications, let alone for coal mining machinery. The research project was to identify hydraulic components that will permit the use of water or watery substances as a hydraulic fluid in mining applications. The components have been found and further developed, and finally systems with linear and rotatory drives have been tested at various test facilities in order to derive information on the system behaviour of pressurized fluids and machinery components and their suitability for coal mining applications. (orig./CB) [Deutsch] In der untertaegigen Antriebstechnik sollen vermehrt Wasser und wasserhaltige Fluessigkeiten eingesetzt werden. Der Stand der Technik fuehrt bei der Anwendung von Wasserhydraulik immer wieder nur Einzelloesungen auf, die nicht allgemein und insbesondere im Steinkohlenbergbau angewendet werden koennen. Im Rahmen dieses Forschungsvorhabens wurden fuer die Wasserhydraulik geeignete Komponenten untersucht, weiterentwickelt und schliesslich Systeme mit linearen und rotatorischen Antrieben auf verschiedenen Pruefstaenden erprobt, um Aussagen ueber das Systemverhalten von Druckfluessigkeit und Bauelementen fuer Bergbauanwendungen zu bekommen. (orig./MSK)

  11. A Computational Model of Hydraulic Volume Displacement Drive

    Directory of Open Access Journals (Sweden)

    V. N. Pil'gunov

    2014-01-01

    Full Text Available The paper offers a computational model of industrial-purpose hydraulic drive with two hydraulic volume adjustable working chamber machines (pump and motor. Adjustable pump equipped with the pressure control unit can be run together with several adjustable hydraulic motors on the principle of three-phase hydraulic socket-outlet with high-pressure lines, drain, and drainage system. The paper considers the pressure-controlled hydrostatic transmission with hydraulic motor as an output link. It shows a possibility to create a saving hydraulic drive using a functional tie between the adjusting parameters of the pump and hydraulic motor through the pressure difference, torque, and angular rate of the hydraulic motor shaft rotation. The programmable logic controller can implement such tie. The Coulomb and viscous frictions are taken into consideration when developing a computational model of the hydraulic volume displacement drive. Discharge balance considers external and internal leakages in equivalent clearances of hydraulic machines, as well as compression loss volume caused by hydraulic fluid compressibility and deformation of pipe walls. To correct dynamic properties of hydraulic drive, the paper offers that in discharge balance are included the additional regulated external leakages in the open circuit of hydraulic drive and regulated internal leakages in the closed-loop circuit. Generalized differential equations having functional multipliers and multilinked nature have been obtained to describe the operation of hydraulic positioning and speed drive with two hydraulic volume adjustable working chamber machines. It is shown that a proposed computational model of hydraulic drive can be taken into consideration in development of LS («Load-Sensing» drives, in which the pumping pressure is tuned to the value required for the most loaded slave motor to overcome the load. Results attained can be used both in designing the industrial-purpose heavy

  12. Optically controlled welding system

    Science.gov (United States)

    Gordon, Stephen S. (Inventor)

    1989-01-01

    An optically controlled welding system (10) wherein a welding torch (12) having through-the-torch viewing capabilities is provided with an optical beam splitter (56) to create a transmitted view and a reflective view of a welding operation. These views are converted to digital signals which are then processed and utilized by a computerized robotic welder (15) to make the welding torch responsive thereto. Other features includes an actively cooled electrode holder (26) which minimizes a blocked portion of the view by virtue of being constructed of a single spoke or arm (28) and a weld pool contour detector (14) comprising a laser beam directed onto the weld pool with the position of specular radiation reflected therefrom being characteristic of a penetrated or unpenetrated condition of the weld pool.

  13. Transport efficiency and dynamics of hydraulic fracture networks

    Science.gov (United States)

    Sachau, Till; Bons, Paul; Gomez-Rivas, Enrique

    2015-08-01

    Intermittent fluid pulses in the Earth's crust can explain a variety of geological phenomena, for instance the occurrence of hydraulic breccia. Fluid transport in the crust is usually modeled as continuous darcian flow, ignoring that sufficient fluid overpressure can cause hydraulic fractures as fluid pathways with very dynamic behavior. Resulting hydraulic fracture networks are largely self-organized: opening and healing of hydraulic fractures depends on local fluid pressure, which is, in turn, largely controlled by the fracture network. We develop a crustal-scale 2D computer model designed to simulate this process. To focus on the dynamics of the process we chose a setup as simple as possible. Control factors are constant overpressure at a basal fluid source and a constant 'viscous' parameter controlling fracture-healing. Our results indicate that at large healing rates hydraulic fractures are mobile, transporting fluid in intermittent pulses to the surface and displaying a 1/fα behavior. Low healing rates result in stable networks and constant flow. The efficiency of the fluid transport is independent from the closure dynamics of veins or fractures. More important than preexisting fracture networks is the distribution of fluid pressure. A key requirement for dynamic fracture networks is the presence of a fluid pressure gradient.

  14. Transport efficiency and dynamics of hydraulic fracture networks

    Directory of Open Access Journals (Sweden)

    Till eSachau

    2015-08-01

    Full Text Available Intermittent fluid pulses in the Earth's crust can explain a variety of geological phenomena, for instance the occurrence of hydraulic breccia. Fluid transport in the crust is usually modeled as continuous darcian flow, ignoring that sufficient fluid overpressure can cause hydraulic fractures as fluid pathways with very dynamic behavior. Resulting hydraulic fracture networks are largely self-organized: opening and healing of hydraulic fractures depends on local fluid pressure, which is, in turn, largely controlled by the fracture network. We develop a crustal-scale 2D computer model designed to simulate this process. To focus on the dynamics of the process we chose a setup as simple as possible. Control factors are constant overpressure at a basal fluid source and a constant 'viscous' parameter controlling fracture-healing. Our results indicate that at large healing rates hydraulic fractures are mobile, transporting fluid in intermittent pulses to the surface and displaying a 1/fα behavior. Low healing rates result in stable networks and constant flow. The efficiency of the fluid transport is independent from the closure dynamics of veins or fractures. More important than preexisting fracture networks is the distribution of fluid pressure. A key requirement for dynamic fracture networks is the presence of a fluid pressure gradient.

  15. Welding arc plasma physics

    Science.gov (United States)

    Cain, Bruce L.

    1990-01-01

    The problems of weld quality control and weld process dependability continue to be relevant issues in modern metal welding technology. These become especially important for NASA missions which may require the assembly or repair of larger orbiting platforms using automatic welding techniques. To extend present welding technologies for such applications, NASA/MSFC's Materials and Processes Lab is developing physical models of the arc welding process with the goal of providing both a basis for improved design of weld control systems, and a better understanding of how arc welding variables influence final weld properties. The physics of the plasma arc discharge is reasonably well established in terms of transport processes occurring in the arc column itself, although recourse to sophisticated numerical treatments is normally required to obtain quantitative results. Unfortunately the rigor of these numerical computations often obscures the physics of the underlying model due to its inherent complexity. In contrast, this work has focused on a relatively simple physical model of the arc discharge to describe the gross features observed in welding arcs. Emphasis was placed of deriving analytic expressions for the voltage along the arc axis as a function of known or measurable arc parameters. The model retains the essential physics for a straight polarity, diffusion dominated free burning arc in argon, with major simplifications of collisionless sheaths and simple energy balances at the electrodes.

  16. VPPA weld model evaluation

    Science.gov (United States)

    McCutcheon, Kimble D.; Gordon, Stephen S.; Thompson, Paul A.

    1992-07-01

    NASA uses the Variable Polarity Plasma Arc Welding (VPPAW) process extensively for fabrication of Space Shuttle External Tanks. This welding process has been in use at NASA since the late 1970's but the physics of the process have never been satisfactorily modeled and understood. In an attempt to advance the level of understanding of VPPAW, Dr. Arthur C. Nunes, Jr., (NASA) has developed a mathematical model of the process. The work described in this report evaluated and used two versions (level-0 and level-1) of Dr. Nunes' model, and a model derived by the University of Alabama at Huntsville (UAH) from Dr. Nunes' level-1 model. Two series of VPPAW experiments were done, using over 400 different combinations of welding parameters. Observations were made of VPPAW process behavior as a function of specific welding parameter changes. Data from these weld experiments was used to evaluate and suggest improvements to Dr. Nunes' model. Experimental data and correlations with the model were used to develop a multi-variable control algorithm for use with a future VPPAW controller. This algorithm is designed to control weld widths (both on the crown and root of the weld) based upon the weld parameters, base metal properties, and real-time observation of the crown width. The algorithm exhibited accuracy comparable to that of the weld width measurements for both aluminum and mild steel welds.

  17. Final Report: A Transport Phenomena Based Approach to Probe Evolution of Weld Macro and Microstructures and A Smart Bi-directional Model of Fusion Welding

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Tarasankar DebRoy

    2009-12-11

    In recent years, applications of numerical heat transfer and fluid flow models of fusion welding have resulted in improved understanding of both the welding processes and welded materials. They have been used to accurately calculate thermal cycles and fusion zone geometry in many cases. Here we report the following three major advancements from this project. First, we show how microstructures, grain size distribution and topology of welds of several important engineering alloys can be computed starting from better understanding of the fusion welding process through numerical heat transfer and fluid flow calculations. Second, we provide a conclusive proof that the reliability of numerical heat transfer and fluid flow calculations can be significantly improved by optimizing several uncertain model parameters. Third, we demonstrate how the numerical heat transfer and fluid flow models can be combined with a suitable global optimization program such as a genetic algorithm for the tailoring of weld attributes such as attaining a specified weld geometry or a weld thermal cycle. The results of the project have been published in many papers and a listing of these are included together with a list of the graduate thesis that resulted from this project. The work supported by the DOE award has resulted in several important national and international awards. A listing of these awards and the status of the graduate students are also presented in this report.

  18. 流体属性可变的水压轴向柱塞泵压力流量模型%Pressure and flow characteristic modeling of water hydraulic axial piston pump based on variable fluid properties

    Institute of Scientific and Technical Information of China (English)

    翟江; 周华

    2013-01-01

    Considering cavitation due to the high saturation vapor pressure of water and main fluid properties variation-with pressure, a mathematical model of the dynamic pressure and flow characteristics of a water hydraulic axial piston pump was built. The model was programmed in a MATLAB/Simulink platform and a prototype of water hydraulic pump was simulated as an example. The pressure,flow and cavitation characteristics of the prototype were analyzed based on simulation results. The investigation shows that the average discharge flow of the pump will decrease, obvious cavitation will occur in the cylinder chambers that are in suction process,flow and pressure ripple will be severe when the inlet pressure is low. As the inlet pressure increases, the cavitation in the cylinder chambers will reduce and only occur in transition regions between discharge and suction. The internal leakage of the pump is mainly due to the gap flow of the slipper/swash plate combination and the cylinder block/valve plate combination, and the effects of the piston/cylinder-block can be ignored.%考虑了由于水的高饱和蒸汽压引起的空化及水的主要流体属性随压力变化的特性,建立了水压轴向柱塞泵的压力流量特性模型.以研制的水压轴向柱塞泵样机为例在MATLAB/Simulink环境下编程仿真,分析了泵的压力、流量和空化等特性.研究结果表明:泵入口压力较低时会引起排水流量的下降,在吸水区的缸体柱塞腔内出现明显的空化,泵出口的流量脉动和压力脉动大幅增加;提高泵的入口压力能够减小缸体柱塞腔内的空化程度,此时空化主要发生在由排水向吸水变换的瞬间;泵的内泄漏主要以滑靴副和配流副的泄露为主,柱塞副的泄露可以忽略.

  19. COHESIVE ZONE FINITE ELEMENT-BASED MODELING OF HYDRAULIC FRACTURES

    Institute of Scientific and Technical Information of China (English)

    Zuorong Chen; A.P. Bunger; Xi Zhang; Robert G. Jeffrey

    2009-01-01

    Hydraulic fracturing is a powerful technology used to stimulate fluid production from reservoirs. The fully 3-D numerical simulation of the hydraulic fracturing process is of great importance to the efficient application of this technology, but is also a great challenge because of the strong nonlinear coupling between the viscous flow of fluid and fracture propagation. By taking advantage of a cohesive zone method to simulate the fracture process, a finite element model based on the existing pore pressure cohesive finite elements has been established to investigate the propagation of a penny-shaped hydraulic fracture in an infinite elastic medium. The effect of cohesive material parameters and fluid viscosity on the hydraulic fracture behaviour has been investigated. Excellent agreement between the finite element results and analytical solutions for the limiting case where the fracture process is dominated by rock fracture toughness demonstrates the ability of the cohesive zone finite element model in simulating the hydraulic fracture growth for this case.

  20. Dual wire welding torch and method

    Science.gov (United States)

    Diez, Fernando Martinez; Stump, Kevin S.; Ludewig, Howard W.; Kilty, Alan L.; Robinson, Matthew M.; Egland, Keith M.

    2009-04-28

    A welding torch includes a nozzle with a first welding wire guide configured to orient a first welding wire in a first welding wire orientation, and a second welding wire guide configured to orient a second welding wire in a second welding wire orientation that is non-coplanar and divergent with respect to the first welding wire orientation. A method of welding includes moving a welding torch with respect to a workpiece joint to be welded. During moving the welding torch, a first welding wire is fed through a first welding wire guide defining a first welding wire orientation and a second welding wire is fed through a second welding wire guide defining a second welding wire orientation that is divergent and non-coplanar with respect to the first welding wire orientation.

  1. Thermal Performance Evaluation of Friction Stir Welded and Bolted Cold Plates with Al/Cu Interface

    Science.gov (United States)

    Lakshminarayanan, A. K.; Suresh, M.; Sibi Varshan, M.

    2015-05-01

    An attempt is made to design and fabricate a cold plate with aluminum-copper dissimilar interface joined by friction stir welding. Optimum welding conditions for obtaining sound-quality corner and T joints with an aluminum-copper interface were established. Welded cross sections of the friction stir welded cold plate were analyzed to understand the bonding characteristics. Computational fluid dynamics (CFD) was used to evaluate the fluid-flow characteristics and thermal resistance of friction stir welded cold plate and the resulted are compared with the conventional bolted cold plate configuration. For CFD modeling of a cold plate with a dissimilar interface, a new methodology is proposed. From the CFD analysis and experimental results, it is observed that friction stir welded cold plate offered better thermal performance compared to the bolted cold plate and it is due to the metallurgical bonding at the aluminum-copper interface with the dispersion of copper particles.

  2. Measurement and Analysis of the Diffusible Hydrogen in Underwater Wet Welding Joint

    Directory of Open Access Journals (Sweden)

    Kong Xiangfeng

    2016-01-01

    Full Text Available The diffusible hydrogen in steel weldments is one of the main reasons that led to hydrogen assisted cracking. In this paper, the results of literatures survey and preliminary tests of the diffusible hydrogen in underwater wet welding joint were presented. A fluid-discharge method of for measuring the diffusible hydrogen in weldment was introduced in detail. Two kinds of underwater welding electrode diffusible hydrogen are 26.5 mL/100g and 35.5 mL/100g by fluid-discharge method, which are high levels. The diffusible hydrogen of underwater welding is higher than atmospheric welding, and the result is closely related to welding material. The best way to control the diffusible hydrogen is adjusting welding material and improving fluidity of slag.

  3. Development of 30Cr06A, a high strength cast steel and its welding ability

    Institute of Scientific and Technical Information of China (English)

    GAO You-jin

    2008-01-01

    High performance hydraulic supports have a high requirement in strength, toughness and welding ability of socket ma- terial. Targeting this problem, we analyzed the properties of the high strength socket material 30Cr06, used in high performance hydraulic supports both at home and abroad and developed a new kind of high strength cast steel 30Cr06A, by making use of an orthogonal experiment, which provided the design conditions for its optimal composition. The result shows that the strength and toughness of the newly developed high strength cast steel 30Cr06A is much better than that of 30Cr06. Theoretical calculations, mechanical property tests and hardness distribution tests of welded joints were carried out for a study of the welding ability of the new material, which is proved to be very good. Therefore, this 30Cr06A material has been successfully used in the socket of high performance hydraulic support.

  4. Challenges to Resistance Welding

    DEFF Research Database (Denmark)

    Song, Quanfeng

    This report originates from the compulsory defense during my Ph.D. study at the Technical University of Denmark. Resistance welding is an old and well-proven technology. Yet the emergence of more and more new materials, new designs, invention off new joining techniques, and more stringent...... requirement in quality have imposed challenges to the resistance welding. More some research and development have to be done to adapt the old technology to the manufacturing industry of the 21st century. In the 1st part of the report, the challenging factors to the resistance welding are reviewed. Numerical...... simulation of resistance welding has been under development for many years. Yet it is no easy to make simulation results reliable and accurate because of the complexity of resistance welding process. In the 2nd part of the report numerical modeling of resistance welding is reviewed, some critical factors...

  5. Ultrasonic Stir Welding

    Science.gov (United States)

    Nabors, Sammy

    2015-01-01

    NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.

  6. Challenges to Resistance Welding

    DEFF Research Database (Denmark)

    Song, Quanfeng

    This report originates from the compulsory defense during my Ph.D. study at the Technical University of Denmark. Resistance welding is an old and well-proven technology. Yet the emergence of more and more new materials, new designs, invention off new joining techniques, and more stringent...... requirement in quality have imposed challenges to the resistance welding. More some research and development have to be done to adapt the old technology to the manufacturing industry of the 21st century. In the 1st part of the report, the challenging factors to the resistance welding are reviewed. Numerical...... simulation of resistance welding has been under development for many years. Yet it is no easy to make simulation results reliable and accurate because of the complexity of resistance welding process. In the 2nd part of the report numerical modeling of resistance welding is reviewed, some critical factors...

  7. Characterisation of fume from hyperbaric welding operations

    Energy Technology Data Exchange (ETDEWEB)

    Ross, John A S; Semple, Sean [Environmental and Occupational Medicine, University of Aberdeen (United Kingdom); Duffin, Rodger [ELEGI Colt Laboratory, University of Edinburgh (United Kingdom); Kelly, Frank [Lung Biology Group, Kings College, University of London (United Kingdom); Seldmann, Joerg; Raab, Andrea, E-mail: j.a.ross@abdn.ac.u [Trace Element Speciation Laboratory, University of Aberdeen (United Kingdom)

    2009-02-01

    We report preliminary work characterising dust from hyperbaric welding trials carried out at increased pressure in a helium and oxygen atmosphere. Particle size and concentration were measured during welding. Samples for quartz and metal analysis and toxicity assessment were taken from a filter in the local fume extraction system. The residue of dust after metal extraction by nitric acid in hydrogen peroxide predominantly a non-metallic white powder assumed to be dust from welding rod coatings and thermal insulation material. Metallic analysis showed predominantly calcium, from the welding rod coating, and period 4 transition metals such as iron, manganese, magnesium and titanium (inductively coupled mass spectrometry, Agilent 7500c). The presence of zirconium indicated a contribution from grinding. The fume was nanoparticulate in nature with a mean particle diameter of 20-30 nm (MSI Inc WPS 1000XP). It showed an intermediate level of oxidative potential regarding the low-molecular weight respiratory tract lining fluid antioxidants ascorbate and glutathione and caused release of the inflammatory marker IL-8 in a human lung A 549 epithelial cell culture with no indication of cytotoxicity. The study findings have strong implications for the measurement techniques needed to assess fume exposure in hyperbaric welding and the provision of respiratory protection.

  8. Manganese Content Control in Weld Metal During MAG Welding

    Science.gov (United States)

    Chinakhov, D. A.; Chinakhova, E. D.; Sapozhkov, A. S.

    2016-08-01

    The influence of the welding current and method of gas shielding in MAG welding on the content of manganese is considered in the paper. Results of study of the welded specimens of steels 45 when applying welding wire of different formulas and different types of gas shielding (traditional shielding and double-jet shielding) are given. It is found that in MAG welding the value of the welding current and the speed of the gas flow from the welding nozzle have a considerable impact on the chemical composition of the weld metal. The consumable electrode welding under double-jet gas shielding provides the directed gas-dynamics in the welding area and enables controlling the electrode metal transfer and the chemical composition of a weld.

  9. Studies of welded joints

    Directory of Open Access Journals (Sweden)

    J. M. Krupa

    2010-07-01

    Full Text Available Studies of a welded joint were described. The joint was made as a result of the reconstruction of a truss and one of the possible means to make a repair. The studies were of a simulation character and were targeted at the detection of welding defects and imperfections thatshould be eliminated in a real structure. A model was designed and on this model the tests and examinations were carried out. The modelwas made under the same conditions as the conditions adopted for repair. It corresponded to the real object in shape and dimensions, and in the proposed technique of welding and welding parameters. The model was composed of five plates joined together with twelve beads.The destructive and non-destructive tests were carried out; the whole structure and the respective welds were also examined visually. Thedefects and imperfections in welds were detected by surface methods of inspection, penetration tests and magnetic particle flaw detection.The model of the welded joint was prepared by destructive methods, a technique that would never be permitted in the case of a realstructure. For the investigations it was necessary to cut out the specimens from the welded joint in direction transverse to the weld run. The specimens were subjected to metallographic examinations and hardness measurements. Additionally, the joint cross-section was examined by destructive testing methods to enable precise determination of the internal defects and imperfections. The surface methods were applied again, this time to determine the severity of welding defects. The analysis has proved that, fabricated under proper conditions and with parameters of the welding process duly observed, the welded joint has good properties and repairs of this type are possible in practice.

  10. HYDRAULICS, LOUISA COUNTY, USA

    Data.gov (United States)

    Federal Emergency Management Agency, Department of Homeland Security — Hydraulic data include spatial datasets and data tables necessary for documenting the hydraulic analysis for estimating flood stages for a flood insurance study. It...

  11. Hydraulic Hybrid Vehicles

    Science.gov (United States)

    EPA and the United Parcel Service (UPS) have developed a hydraulic hybrid delivery vehicle to explore and demonstrate the environmental benefits of the hydraulic hybrid for urban pick-up and delivery fleets.

  12. THE THEORETICAL MODEL FOR PREDICTING CIRCULATION VELOCITY OF HYDRAULIC BRAKE

    Institute of Scientific and Technical Information of China (English)

    刘英林; 侯春生

    1997-01-01

    By rational hypothesis of fluid flow pattern, applied the law of conservation of energy and integrated the laboratory test results, finished the prediction by the theoretical model of circulation velocity of hydraulic brake which is important parameter. Thus provide the theoritical basis for hydraulic brake of belt conveyor whose research has just been started.

  13. Explosive Welding of Pipes

    Science.gov (United States)

    Drennov, Oleg; Drennov, Andrey; Burtseva, Olga

    2013-06-01

    For connection by welding it is suggested to use the explosive welding method. This method is rather new. Nevertheless, it has become commonly used among the technological developments. This method can be advantageous (saving material and physical resources) comparing to its statical analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. Explosive welding of cylindrical surfaces is performed by launching of welded layer along longitudinal axis of construction. During this procedure, it is required to provide reliable resistance against radial convergent strains. The traditional method is application of fillers of pipe cavity, which are dense cylindrical objects having special designs. However, when connecting pipes consecutively in pipelines by explosive welding, removal of the fillers becomes difficult and sometimes impossible. The suggestion is to use water as filler. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gasdynamic and elastic-plastic calculations we determined non-deformed mass of water (perturbations, which are moving in the axial direction with sound velocity, should not reach the layer end boundaries for 5-7 circulations of shock waves in the radial direction). Linear dimension of the water layer from the zone of pipe coupling along axis in each direction is >= 2R, where R is the internal radius of pipe.

  14. Explosive welding of pipes

    Energy Technology Data Exchange (ETDEWEB)

    Drennov, O.; Burtseva, O.; Kitin, A. [Russian Federal Nuclear Center, Sarov (Russian Federation)

    2006-08-15

    Arrangement of pipelines for the transportation of oil and gas is a complicated problem. In this paper it is suggested to use the explosive welding method to weld pipes together. This method is rather new. This method can be advantageous (saving material and physical resources) comparing to its static analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. We suggest to perform explosive welding according to the following scheme: the ends of the 2 pipes are connected, the external surfaces are kept at a similar level. A cylindrical steel layer of diameter larger than the pipe diameter is set around the pipe joint and an explosive charge is placed on its external surface. The basic problem is the elimination of strains and reduction of pipe diameter in the area of the dynamic effect. The suggestion is to use water as filler: the volume of pipes in the area adjacent to the zone of explosive welding is totally filled with water. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gas dynamic and elastic-plastic calculations we determined non-deformed mass of water. Model experiments with pipes having radii R = 57 mm confirmed results of the calculations and the possibility in principle to weld pipes by explosion with use of water as filler.

  15. Improved diffusion welding and roll welding of titanium alloys

    Science.gov (United States)

    Holko, K. H.

    1973-01-01

    Auto-vacuum cleaning technique was applied to titanium parts prior to welding. This provides oxide-free welding surfaces. Diffusion welding can be accomplished in as little as five minutes of hot pressing. Roll welding can be accomplished with only ten percent deformation.

  16. SITMILARITY LAW FOR HYDRAULIC DISTORTED MODEL

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    Newton's general similarity criterion was applied to the distorted model. The results for the similarities of gravity force, drag force and pressure force are identical with those derived from relevant differential equations of fluid flow. And the selected limits of the distorted ratio were studied and the simulation of roughness coefficient of distorted model was conducted by means of hydraulic test.

  17. Separation and pattern formation in hydraulic jumps

    DEFF Research Database (Denmark)

    Bohr, Tomas; Ellegaard, C.; Hansen, A. Espe;

    1998-01-01

    We present theory and experiments on the circular hydraulic jump in the stationary regime. The theory can handle the situation in which the fluid flows over an edge far away from the jump. In the experiments the external height is controlled, and a series of transitions in the flow structure appe...

  18. Dentin permeability: determinants of hydraulic conductance.

    Science.gov (United States)

    Reeder, O W; Walton, R E; Livingston, M J; Pashley, D H

    1978-02-01

    A technique is described which permits measurements of the ease with which fluid permeates dentin. This value, the hydraulic conductance of dentin, increased as surface area increases and/or as dentin thickness decreases. It increased 32-fold when dentin was acid etched due to removal of surface debris occluding the tubules.

  19. A Review: Welding Of Dissimilar Metal Alloys by Laser Beam Welding & Friction Stir Welding Techniques

    Directory of Open Access Journals (Sweden)

    Ms. Deepika Harwani

    2014-12-01

    Full Text Available Welding of dissimilar metals has attracted attention of the researchers worldwide, owing to its many advantages and challenges. There is no denial in the fact that dissimilar welded joints offer more flexibility in the design and production of the commercial and industrial components. Many welding techniques have been analyzed to join dissimilar metal combinations. The objective of this paper is to review two such techniques – Laser welding and Friction stir welding. Laser beam welding, a high power density and low energy-input process, employs a laser beam to produce welds of dissimilar materials. Friction stir welding, a solid-state joining process, is also successfully used in dissimilar welding applications like aerospace and ship building industries. This paper summarizes the trends and advances of these two welding processes in the field of dissimilar welding. Future aspects of the study are also discussed.

  20. Soldagem em operação: parte 1 - efeito do arrefecimento causado pelo fluido em tubulação de espessura 11 mm In-service welding: part 1: effect of freezing caused by fluid in 11 mm thick pipe

    Directory of Open Access Journals (Sweden)

    Paulo Faria

    2012-12-01

    Full Text Available Este trabalho avalia, na soldagem em operação, a influência do arrefecimento causado por um líquido fluindo em contato com a parede interna de uma tubulação sendo soldada por TIG (GTAW e eletrodo revestido (SMAW. A soldagem foi realizada na ligação de conexões de aço ASTM A105 a um tubo API 5L Gr X60 com espessura de 11 mm e de 6 mm. A circulação do fluido foi feita com água potável em duas faixas de temperatura, de 6 a 10ºC e 26 a 36ºC. Foram simuladas quatro juntas soldadas, avaliadas por meio de ensaios não destrutivos (inspeção visual, líquido penetrante, partículas magnéticas e ultrasom. Esta parte do trabalho apresenta os resultados dos ensaios destrutivos (tração, dobramento, impacto, fratura e dureza e análise macrográfica e micrográfica para o tubo de 11 mm de espessura. As juntas soldadas não apresentaram os problemas típicos da soldagem em operação, como trincas a frio e risco de perfuração. Os procedimentos de soldagem puderam ser qualificados, atendendo os critérios de aceitação das normas pertinentes. Foi possível concluir que o resfriamento acelerado causado pelo fluido em circulação, elevou consideravelmente a taxa de resfriamento na superfície interna do tubo. O efeito do arrefecimento causado pelo fluido no interior do tubo foi mais significativo que a temperatura deste fluido, tendo provocado o aumento na dureza da zona fundida e zona termicamente afetada e reduzido o alongamento no ensaio de tração, porém ainda em valores adequados para o tubo de 11 mm de espessura.This work evaluates for in-service welding, the influence of cooling caused by a liquid flowing in contact with the inner wall of a pipe being welded by TIG (GTAW and stick electrode (SMAW. The welding was done to join connections of an ASTM A105 to an 11mm and 6 mm thick API 5L Gr X60 steel pipe. The fluid circulation was made with potable water within two temperature ranges, of 6 to 10ºC and 26 to 36ºC. Four welded

  1. Fine welding with lasers.

    Science.gov (United States)

    MacLellan, D

    2008-01-01

    The need for micro joining metallic alloys for surgical instruments, implants and advanced medical devices is driving a rapid increase in the implementation of laser welding technology in research, development and volume production. This article discusses the advantages of this welding method and the types of lasers used in the process.

  2. Simulation of welding

    Institute of Scientific and Technical Information of China (English)

    Chuan-Song WU; Michael RETHMEIER; Christopher SCHWENK

    2011-01-01

    @@ Welding has become the most important materials processing technology in manufacturing, and has critical effects on the quality, reliability and life of products as well as production cost, efficiency and response speed to market.As various kinds of high performance metallic materials are widely used in engineering, there are more demands in manufacturing industry for advanced welding technology.

  3. Bulging Behavior of Thin-walled Welded Low Carbon Steel Tubes

    Directory of Open Access Journals (Sweden)

    XIE Wen-cai

    2017-01-01

    Full Text Available In order to investigate the deformation behaviour of welded tubes during hydraulic bulging process,the hydraulic bulging tests of thin-walled welded low carbon steel tubes (STKM11A were conducted on the tube hydroformability testing unit.The thickness distribution,profiles of bulging area and the strain distribution were all obtained.Results show that the thickness reduction of weld zone is just 2.4%-5.5% while its effective strain is just 0.05-0.10,which is very small and negligible compared with the parent material and means that just the geometric position of weld zone is changed with the continuous bulging.The thinnest points are located on the both sides of weld seam symmetrically and the angle between the thinnest point and weld seam is about 30°,at which the necking has been occurred.When the length of bulging area increases,the fracture pressure,the thickness reduction and the ultimate expansion ratio all decrease,and the profile of the bulging area gradually steps away from the elliptical model which is powerless for the ratio of length to diameter up to 2.0.Moreover,the strain state of the tube is transformed from biaxial tension to plane strain state with the increasing length of bulging area,on the basis of this the forming limit diagram of welded STKM11A steel tubes can be established.

  4. Vacuum Gas Tungsten Arc Welding

    Science.gov (United States)

    Weeks, J. L.; Todd, D. T.; Wooten, J. R.

    1997-01-01

    A two-year program investigated vacuum gas tungsten arc welding (VGTAW) as a method to modify or improve the weldability of normally difficult-to-weld materials. After a vacuum chamber and GTAW power supply were modified, several difficult-to-weld materials were studied and key parameters developed. Finally, Incoloy 903 weld overlays were produced without microfissures.

  5. Alternating-Polarity Arc Welding

    Science.gov (United States)

    Schwinghamer, R. J.

    1987-01-01

    Brief reversing polarity of welding current greatly improves quality of welds. NASA technical memorandum recounts progress in art of variable-polarity plasma-arc (VPPA) welding, with emphasis on welding of aluminum-alloy tanks. VPPA welders offer important advantages over conventional single-polarity gas/tungsten arc welders.

  6. An evaluation of calculation procedures affecting the constituent factors of equivalent circulating density for drilling hydraulics

    Energy Technology Data Exchange (ETDEWEB)

    Bailey, William J.

    1996-12-31

    This Dr. ing. thesis covers a study of drilling hydraulics offshore. The purpose of drilling hydraulics is to provide information about downhole pressure, suitable surface pump rates, the quality of hole cleaning and optimum tripping speeds during drilling operations. Main fields covered are drilling hydraulics, fluid characterisation, pressure losses, and equivalent circulating density. 197 refs., 23 figs., 22 tabs.

  7. The effect of welding fixtures on welding distortions

    OpenAIRE

    2007-01-01

    Purpose: of this paper is to examine the effect of welding fixture used to prevent the distortions duringcooling process utilizing a robot controlled gas metal arc welding method on cooling rate and distortions ofwelded structures.Design/methodology/approach: Using a specially designed welding fixture for a welded steel structure, sixdifferent types of AISI 1020 steel specimens are tested in three different welding speeds and two differentcooling conditions either at fixture or without using ...

  8. Multispot fiber laser welding

    DEFF Research Database (Denmark)

    Schutt Hansen, Klaus

    This dissertation presents work and results achieved in the field of multi beam fiber laser welding. The project has had a practical approach, in which simulations and modelling have been kept at a minimum. Different methods to produce spot patterns with high power single mode fiber lasers have...... been possible to control the welding width in incremental steps by adding more beams in a row. The laser power was used to independently control the keyhole and consequently the depth of fusion. An example of inline repair of a laser weld in butt joint configuration was examined. Zinc powder was placed...... in the weld causing expulsion of the melt pool. Trailing beams were applied to melt additional material and ensure a melt pool. The method showed good results for increasing tolerances to impurities and reduction of scrapped parts from blowouts during laser welding....

  9. Rheomorphism of welded tuffs

    Science.gov (United States)

    Wolff, J. A.; Wright, J. V.

    1981-05-01

    Peralkaline welded tuffs from the islands of Gran Canaria, Canary Islands, and Pantelleria, Italy, show abundant evidence for post-depositional flow. It is demonstrated that rheomorphism, or secondary mass flowage, can occur in welded tuffs of ignimbrite and air-fall origin. The presence of a linear fabric is taken as the diagnostic criterion for the recognition of the process. Deposition on a slope is an essential condition for the development of rheomorphism after compaction and welding. Internal structures produced during rheomorphic flow can be studied by the methods of structural geology and show similar dispositions to comparable features in sedimentary slump sheets. It is shown that secondary flowage can occur in welded tuffs emplaced on gentle slopes, provided that the apparent viscosity of the magma is sufficiently low. Compositional factors favor the development of rheomorphism in densely welded tuffs of peralkaline type.

  10. Fluid and particle mechanics

    CERN Document Server

    Michell, S J

    2013-01-01

    Fluid and Particle Mechanics provides information pertinent to hydraulics or fluid mechanics. This book discusses the properties and behavior of liquids and gases in motion and at rest. Organized into nine chapters, this book begins with an overview of the science of fluid mechanics that is subdivided accordingly into two main branches, namely, fluid statics and fluid dynamics. This text then examines the flowmeter devices used for the measurement of flow of liquids and gases. Other chapters consider the principle of resistance in open channel flow, which is based on improper application of th

  11. The effect of welding heat input on the weldpool behavior in MIG welding

    Institute of Scientific and Technical Information of China (English)

    孙俊生; 武传松

    2002-01-01

    For metal-inert gas welding (MIG), the welding heat input includes the arc heat flux on the surface of workpiece and the volumetric distribution of droplets' heat content within the weldpool. Based on the general principle of arc physics and the physical nature of the action of droplets and weldpool, a distribution mode of current density on the deformed weldpool surface and the heat content of filler metal droplets inside the weldpool is established in this paper. 7Numerical analysis is used to study the distribution of current density in MIG welding, the distribution mode of the heat content of filler metal droplets, weldpool geometry, the fluid flow and temperature profiles. Experiments are performed to prove the reliability of the calculated mode.

  12. Hydraulic fluid used for power transmission

    Energy Technology Data Exchange (ETDEWEB)

    Heikkilae, M.; Pikulinsky, K.; Leisio, C.

    1996-11-01

    In early October another 50-kilowatt wind turbine was provided with new power transmission technology at the Kopparnaes Energy Park in Inkoo, Finland, west of Helsinki. The new technology is thought to make this wind turbine located on the south coast of Finland more efficient, lighter, and cheaper. Certain aspects of this new technology can be applied to older wind turbines. (orig.)

  13. Basic fluid mechanics and hydraulic machines

    CERN Document Server

    Husain, Zoeb; Alimuddin, Zainal

    2008-01-01

    While managerial economics is the application of economics in decision making, financial analysis judges financial performance of a firm. Several methods of analysis have been examined in the book, the two main tools being ratio analysis and analysis of balance sheet and profit and loss account of the firms. The book examines several steps involved in financial analysis : Establishing the objectives of the analysis. Studying the various operations of the industry. Collection of information relevant for preparing financial statements and their evaluation.

  14. Hydraulic fluid used for power transmission

    Energy Technology Data Exchange (ETDEWEB)

    Heikkilae, M.; Pikulinsky, K.; Leisio, C.

    1996-11-01

    In early October another 50-kilowatt wind turbine was provided with new power transmission technology at the Kopparnaes Energy Park in Inkoo, Finland, west of Helsinki. The new technology is thought to make this wind turbine located on the south coast of Finland more efficient, lighter, and cheaper. Certain aspects of this new technology can be applied to older wind turbines. (orig.)

  15. Welding method, and welding device for use therein, and method of analysis for evaluating welds

    NARCIS (Netherlands)

    Aendenroomer, A.J.; Den Ouden, G.; Xiao, Y.H.; Brabander, W.A.J.

    1995-01-01

    Described is a method of automatically welding pipes, comprising welding with a pulsation welding current and monitoring, by means of a sensor, the variations occurring in the arc voltage caused by weld pool oscillations. The occurrence of voltage variations with only frequency components below 100

  16. Thermoplastic welding apparatus and method

    Energy Technology Data Exchange (ETDEWEB)

    Matsen, Marc R.; Negley, Mark A.; Geren, William Preston; Miller, Robert James

    2017-03-07

    A thermoplastic welding apparatus includes a thermoplastic welding tool, at least one tooling surface in the thermoplastic welding tool, a magnetic induction coil in the thermoplastic welding tool and generally encircling the at least one tooling surface and at least one smart susceptor in the thermoplastic welding tool at the at least one tooling surface. The magnetic induction coil is adapted to generate a magnetic flux field oriented generally parallel to a plane of the at least one smart susceptor.

  17. Laser forming and welding processes

    CERN Document Server

    Yilbas, Bekir Sami; Shuja, Shahzada Zaman

    2013-01-01

    This book introduces model studies and experimental results associated with laser forming and welding such as laser induced bending, welding of sheet metals, and related practical applications. The book provides insight into the physical processes involved with laser forming and welding. The analytical study covers the formulation of laser induced bending while the model study demonstrates the simulation of bending and welding processes using the finite element method. Analytical and numerical solutions for laser forming and welding problems are provided.

  18. Guidelines for Friction Stir Welding

    Science.gov (United States)

    2011-03-29

    in a large void at the termination point of the weld, the effects the exit hole will have on structural integrity must be considered. The...3.6 Cavity. A void -type discontinuity within a solid-state weld. See Figure 3.4. 3.7 Complex weld joint. A continuous weld...except as affected by corner radii. 3.61 Underfill . A depression resulting when the weld face is below the adjacent parent material surface. See

  19. Elucidation of laser welding phenomena and factors affecting weld penetration and welding defects

    Science.gov (United States)

    Katayama, Seiji; Kawahito, Yousuke; Mizutani, Masami

    The behavior and effect of a plasma plume on the weld penetration are greatly different between CO2 laser welding and YAG, disk or fiber laser welding. The effects of the power and the power density on the weld penetration are elucidated. Spattering leading to the formation of underfilled weld beads is controlled by inclining the laser beam. Porosity is formed from bubbles generated from the tip of the keyhole at low welding speed or from the middle part of the keyhole at high laser power density. Cracking easily occurs in pulsed spot welding of aluminum alloys.

  20. Study of fatigue behavior of longitudinal welded pipes

    Science.gov (United States)

    Simion, P.; Dia, V.; Istrate, B.; Hrituleac, G.; Hrituleac, I.; Munteanu, C.

    2016-08-01

    During transport and storage of the various fluids, welded pipes are subjected to cyclic loading due to pressure fluctuations that often exceed the prescribed values for normal operation. These cyclic loading can significantly reduce the life of the pipes; as a result the design should be based on the fatigue strength not only on static resistance. In general the fatigue strength of pipes is dependent by strength, pipe geometry and surface quality. In case of the electric longitudinal welded pipes, the fatigue strength is significantly limited by concentration of residual stress and the size of existing defects in the weld seam. This paper presents the fatigue behaviour of the electric welded pipes by high frequency, under conditions that simulate real operating conditions pipes. Fatigue testing was performed on welded pipes made of micro alloyed carbon steels. Some of these pipes were previously subjected to a heat treatment of normalization, in order to also determine the influence of heat treatment on the fatigue strength of welded pipes. To determine and correlate the different factors affecting the fatigue strength, welded pipes were also subjected to various tests: tensile tests, impact tests, measurement of micro hardness, microstructural analysis by optical microscopy and scanning electron microscopy.

  1. Model of Layered Weld Formation Under Narrow Gap Pulse Welding

    Science.gov (United States)

    Krampit, A. G.

    2016-04-01

    The model parameters of narrow gap pulse welding can be divided into input, internal and output ones. The breadth of gap, that is, clearance breadth between upright edges is one of key parameters securing high quality of a weld joint. The paper presents theoretical outcomes for the model of layered weld formation under narrow gap pulse welding. Based on these studies is developed model of processes, which occur in the weld pool under pulse grove welding. It comprises the scheme of liquid metal motion in the weld pool, scheme of fusion with the side edge and in the bottom part, and the scheme of welding current impulse effect on the structure of a weld joint.

  2. Welding processes handbook

    CERN Document Server

    Weman, Klas

    2003-01-01

    Deals with the main commercially significant and commonly used welding processes. This title takes the student or novice welder through the individual steps involved in each process in an easily understood way. It covers many of the requirements referred to in European Standards including EN719, EN 729, EN 729 and EN 287.$bWelding processes handbook is a concise, explanatory guide to the main commercially significant and commonly-used welding processes. It takes the novice welder or student through the individual steps involved in each process in a clear and easily understood way. It is intended to provide an up-to-date reference to the major applications of welding as they are used in industry. The contents have been arranged so that it can be used as a textbook for European welding courses in accordance with guidelines from the European Welding Federation. Welding processes and equipment necessary for each process are described so that they can be applied to all instruction levels required by the EWF and th...

  3. Application of explosive welding to heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Arthur, G.

    1983-10-01

    The subject is discussed under the headings: advantages of explosive welding; principle of explosive welding; explosive welding of tubes; metallurgy of explosive welds (micrographs; microhardness); tubular heat exchangers; plugging; sleeving; retubing; construction of new heat exchangers; thermal sleeves.

  4. Large-eddy simulation in hydraulics

    CERN Document Server

    Rodi, Wolfgang

    2013-01-01

    Complex turbulence phenomena are of great practical importance in hydraulics, including environmental flows, and require advanced methods for their successful computation. The Large Eddy Simulation (LES), in which the larger-scale turbulent motion is directly resolved and only the small-scale motion is modelled, is particularly suited for complex situations with dominant large-scale structures and unsteadiness. Due to the increasing computer power, LES is generally used more and more in Computational Fluid Dynamics. Also in hydraulics, it offers great potential, especially for near-field probl

  5. Thermal stir welding apparatus

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2011-01-01

    A welding method and apparatus are provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  6. Thermal stir welding process

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2012-01-01

    A welding method is provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  7. Fusion Welding Research.

    Science.gov (United States)

    2014-09-26

    RD-AlSO 253 FUSION WELDING RESEARCH(U) MASSACHUSETTS INST OF TECH L/I CAMBRIDGE DEPT OF MATERIALS SCIENCE AND ENGINEERING T W EAGAR ET AL. 30 RPR 85...NUMBER 12. GOV’ ACCESSION NO. 3. RECICIE-S CATALOG NUMBER 4. T TL V nd Subtitle) S. P OFRPR PERIOD COVERED 5t h A~nnual Technical Report Fusion Welding ...research S on welding processes. Studies include metal vapors in the arc, development of a high speed infrared temperature monitor, digital signal

  8. Review of Welding Terminology

    Directory of Open Access Journals (Sweden)

    Angelika Petrėtienė

    2011-04-01

    Full Text Available The paper discusses welding terms in accordance with the Lithuanian standard LST EN 1792 „Welding. The multilingual list of welding terms and similar processes”, „The Russian–Lithuanian dictionary of the terms of mechanical engineering technology and welding“ and the examples from postgraduates‘ final works. It analyses the infringement of lexical, word-building and morphological rules. First-year students should already be familiar with the standardized terms of their speciality. More active propagation of the terms should help to avoid terminology mistakes in various scientific spheres.

  9. Numerical simulation of friction stir spot welding process for aluminum alloys

    Science.gov (United States)

    Kim, Dongun; Badarinarayan, Harsha; Ryu, Ill; Kim, Ji Hoon; Kim, Chongmin; Okamoto, Kazutaka; Wagoner, R. H.; Chung, Kwansoo

    2010-04-01

    Thermo-mechanical simulations of the Friction Stir Spot Welding (FSSW) processes were performed for AA5083-H18 and AA6022-T4, utilizing commercial Finite Element Method (FEM) and Finite Volume Method (FVM) codes, which are based on Lagrangian and Eulerian formulations, respectively. The Lagrangian explicit dynamic FEM code, PAM-CRASH, and the Eulerian Computational Fluid Dynamics (CFD) FVM code, STAR-CD, were utilized to understand the effect of pin geometry on weld strength and material flow under the unsteady state condition. Using FVM code, material flow patterns near the tool boundary were analyzed to explain weld strength difference between welds by a cylindrical pin and welds by a triangular pin, whereas the frictional energy concept using the FEM code had a limited capacity to explain the weld strength difference.

  10. Hybrid laser-arc welding

    DEFF Research Database (Denmark)

    Hybrid laser-arc welding (HLAW) is a combination of laser welding with arc welding that overcomes many of the shortfalls of both processes. This important book gives a comprehensive account of hybrid laser-arc welding technology and applications. The first part of the book reviews...... the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

  11. OPTIMAL HYDRAULIC DESIGN AND CAD APPLICATIONS OF AXIAL FLOW HYDRAULIC TURBINE'S RUNNER

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    A method of the optimal hydraulic design and CAD application of runner blades of axial-flow hydraulic turbines are discussed on the basis of optimization principle and CAD technique in this paper. Based on the theory of fluid dynamics, the blade′s main geometrical parameter, working parameters and performances index of the blades and the relationship between them are analysed, and the mathematical model of optimal hydraulic design of axial-flow runners has been established. Through nonlinear programming, the problems can be solved. By making use of the calculation geometry and computer graphics, the distribution method of the singular points, and an CAD applied software, an optimal hydraulic design are presented.

  12. Friction stir welding tool

    Science.gov (United States)

    Tolle; Charles R. , Clark; Denis E. , Barnes; Timothy A.

    2008-04-15

    A friction stir welding tool is described and which includes a shank portion; a shoulder portion which is releasably engageable with the shank portion; and a pin which is releasably engageable with the shoulder portion.

  13. Magnetic Pulse Welding Technology

    Directory of Open Access Journals (Sweden)

    Ahmad K. Jassim

    2011-12-01

    Full Text Available In this paper, the benefits of using Magnetic Pulse machine which is belong to Non-conventional machine instead of conventional machine. Magnetic Pulse Technology is used for joining dissimilar metals, and for forming and cutting metals. It is a non contact technique. Magnetic field is used to generate impact magnetic pressure for welding and forming the work piece by converted the electrical energy to mechanical energy. It is enable us to design previously not possible by welding dissimilar materials and allowing to welds light and stronger materials together. It can be used to weld metallic with non metallic materials to created mechanical lock on ceramics, polymers, rubbers and composites. It is green process; there is no heat, no radiation, no gas, no smoke and sparks, therefore the emissions are negligible.

  14. Gravity-Driven Hydraulic Fractures

    Science.gov (United States)

    Germanovich, L. N.; Garagash, D.; Murdoch, L. C.; Robinowitz, M.

    2014-12-01

    This study is motived by a new method for disposing of nuclear waste by injecting it as a dense slurry into a hydraulic fracture that grows downward to great enough depth to permanently isolate the waste. Disposing of nuclear waste using gravity-driven hydraulic fractures is mechanically similar to the upward growth of dikes filled with low density magma. A fundamental question in both applications is how the injected fluid controls the propagation dynamics and fracture geometry (depth and breadth) in three dimensions. Analog experiments in gelatin [e.g., Heimpel and Olson, 1994; Taisne and Tait, 2009] show that fracture breadth (the short horizontal dimension) remains nearly stationary when the process in the fracture "head" (where breadth is controlled) is dominated by solid toughness, whereas viscous fluid dissipation is dominant in the fracture tail. We model propagation of the resulting gravity-driven (buoyant or sinking), finger-like fracture of stationary breadth with slowly varying opening along the crack length. The elastic response to fluid loading in a horizontal cross-section is local and can be treated similar to the classical Perkins-Kern-Nordgren (PKN) model of hydraulic fracturing. The propagation condition for a finger-like crack is based on balancing the global energy release rate due to a unit crack extension with the rock fracture toughness. It allows us to relate the net fluid pressure at the tip to the fracture breadth and rock toughness. Unlike the PKN fracture, where breadth is known a priori, the final breadth of a finger-like fracture is a result of processes in the fracture head. Because the head is much more open than the tail, viscous pressure drop in the head can be neglected leading to a 3D analog of Weertman's hydrostatic pulse. This requires relaxing the local elasticity assumption of the PKN model in the fracture head. As a result, we resolve the breadth, and then match the viscosity-dominated tail with the 3-D, toughness

  15. A stereo vision method for tracking particle flow on the weld pool surface

    OpenAIRE

    C. X. Zhao; Richardson, I. M.; Kenjeres, S.; Kleijn, C.R.; Saldi, Z.

    2009-01-01

    The oscillation of a weld pool surface makes the fluid flow motion quite complex. Two-dimensional results cannot reflect enough information to quantitatively describe the fluid flow in the weld pool; however, there are few direct three-dimensional results available. In this paper, we describe a three-dimensional reconstruction method to measure weld pool surface features based on a single high-speed camera. A stereo adapter was added in front of the high-speed camera lens to obtain two images...

  16. Explosive Welding with Nitroguanidine.

    Science.gov (United States)

    Sadwin, L D

    1964-03-13

    By using the explosive nitroguanidine, continuous welds can be made between similar and dissimilar metals. Since low detonation pressures are attainable, pressure transfer media are not required between the explosive and the metal surface. The need for either a space or an angle between the metals is eliminated, and very low atmospheric pressures are not required. Successful welds have been made between tantalum and 4140 steel, 3003H14 aluminum and 4140 steel, and 304 stainless steel and 3003H14 aluminum.

  17. Laser Impact Welding

    OpenAIRE

    Daehn, Glenn S.; Lippold, John; Liu, Deijan; Taber, Geoff; Wang, Huimin

    2012-01-01

    Laser impact welding is a solid-state, collision-based welding process. In this process, laser-generated optical energy is converted to kinetic energy through the ablation at the surface and confinement of the gas generated between a flyer and backing plate. The launch of the flyer can be affected by many factors, for example, backing material, ablative layer, and flyer thickness. In this paper, the effect of three backing materials: glass, polycarbonate and cellophane tape, we...

  18. Welding of solid wood

    OpenAIRE

    Ivica Župčić; Goran Mihulja; Andrija Bogner; Ivica Grbac; Ivica @up~i}, Goran Mihulja, Andrija Bogner, Ivica Grbac,; Božidar Hrovat

    2008-01-01

    This paper presents the up-to-date knowledge and results of the application of wood welding techniques at the Faculty of Forestry University of Zagreb. Wood welding technologies have been developed as a new way of bonding timber by using high temperature generatedby friction and pressure. Timber is assembled without any adhesives. During the process the surface layer of timber (lignin), which is in direct contact with its counterpart, melts due to high pressure and temperature, which is usual...

  19. Non-linear imaging condition to image fractures as non-welded interfaces

    NARCIS (Netherlands)

    Minato, S.; Ghose, R.

    2014-01-01

    Hydraulic properties of a fractured reservoir are often controlled by large fractures. In order to seismically detect and characterize them, a high-resolution imaging method is necessary. We apply a non-linear imaging condition to image fractures, considered as non-welded interfaces. We derive the i

  20. Universal asymptotic umbrella for hydraulic fracture modeling

    CERN Document Server

    Linkov, Aleksandr M

    2014-01-01

    The paper presents universal asymptotic solution needed for efficient modeling of hydraulic fractures. We show that when neglecting the lag, there is universal asymptotic equation for the near-front opening. It appears that apart from the mechanical properties of fluid and rock, the asymptotic opening depends merely on the local speed of fracture propagation. This implies that, on one hand, the global problem is ill-posed, when trying to solve it as a boundary value problem under a fixed position of the front. On the other hand, when properly used, the universal asymptotics drastically facilitates solving hydraulic fracture problems (both analytically and numerically). We derive simple universal asymptotics and comment on their employment for efficient numerical simulation of hydraulic fractures, in particular, by well-established Level Set and Fast Marching Methods.

  1. Experimental research on sealing of boreholes, shafts and ramps in welded tuff

    Energy Technology Data Exchange (ETDEWEB)

    Fuenkajorn, K. [Rock Engineering International, Tucson, AZ (United States)

    1996-04-01

    Laboratory and in-situ experiments have been conducted to determine the mechanical and hydraulic performance of cement borehole seals in densely welded Apache Leap tuff. Test results indicate that under saturated conditions, commercial expansive cement can provide good bond strength and adequate hydraulic performance for borehole seal under changing stress conditions. The cement seal should be installed at the intact portion of the opening, and should have a length-to-diameter ratio greater than four. Drying increases borehole plug permeability and decreases mechanical and hydraulic bonds at the plug-rock interface. In-situ testing indicates that installation procedure may significantly affect the cement plug performance.

  2. Vibration of hydraulic machinery

    CERN Document Server

    Wu, Yulin; Liu, Shuhong; Dou, Hua-Shu; Qian, Zhongdong

    2013-01-01

    Vibration of Hydraulic Machinery deals with the vibration problem which has significant influence on the safety and reliable operation of hydraulic machinery. It provides new achievements and the latest developments in these areas, even in the basic areas of this subject. The present book covers the fundamentals of mechanical vibration and rotordynamics as well as their main numerical models and analysis methods for the vibration prediction. The mechanical and hydraulic excitations to the vibration are analyzed, and the pressure fluctuations induced by the unsteady turbulent flow is predicted in order to obtain the unsteady loads. This book also discusses the loads, constraint conditions and the elastic and damping characters of the mechanical system, the structure dynamic analysis, the rotor dynamic analysis and the system instability of hydraulic machines, including the illustration of monitoring system for the instability and the vibration in hydraulic units. All the problems are necessary for vibration pr...

  3. Lateral hydraulic forces calculation on PWR fuel assemblies with computational fluid dynamics codes; Calculo de fuerzas laterales hidraulicas en elementos combustibles tipo PWR con codigos de dinamica de fluidos coputacional

    Energy Technology Data Exchange (ETDEWEB)

    Corpa Masa, R.; Jimenez Varas, G.; Moreno Garcia, B.

    2016-08-01

    To be able to simulate the behavior of nuclear fuel under operating conditions, it is required to include all the representative loads, including the lateral hydraulic forces which were not included traditionally because of the difficulty of calculating them in a reliable way. Thanks to the advance in CFD codes, now it is possible to assess them. This study calculates the local lateral hydraulic forces, caused by the contraction and expansion of the flow due to the bow of the surrounding fuel assemblies, on of fuel assembly under typical operating conditions from a three loop Westinghouse PWR reactor. (Author)

  4. Certification of a weld produced by friction stir welding

    Science.gov (United States)

    Obaditch, Chris; Grant, Glenn J

    2013-10-01

    Methods, devices, and systems for providing certification of friction stir welds are disclosed. A sensor is used to collect information related to a friction stir weld. Data from the sensor is compared to threshold values provided by an extrinsic standard setting organizations using a certification engine. The certification engine subsequently produces a report on the certification status of the weld.

  5. Self-Reacting Friction Stir Welding for Aluminum Alloy Circumferential Weld Applications

    Science.gov (United States)

    Bjorkman, Gerry; Cantrell, Mark; Carter, Robert

    2003-01-01

    Friction stir welding is an innovative weld process that continues to grow in use, in the commercial, defense, and space sectors. It produces high quality and high strength welds in aluminum alloys. The process consists of a rotating weld pin tool that plasticizes material through friction. The plasticized material is welded by applying a high weld forge force through the weld pin tool against the material during pin tool rotation. The high weld forge force is reacted against an anvil and a stout tool structure. A variation of friction stir welding currently being evaluated is self-reacting friction stir welding. Self-reacting friction stir welding incorporates two opposing shoulders on the crown and root sides of the weld joint. In self-reacting friction stir welding, the weld forge force is reacted against the crown shoulder portion of the weld pin tool by the root shoulder. This eliminates the need for a stout tooling structure to react the high weld forge force required in the typical friction stir weld process. Therefore, the self-reacting feature reduces tooling requirements and, therefore, process implementation costs. This makes the process attractive for aluminum alloy circumferential weld applications. To evaluate the application of self-reacting friction stir welding for aluminum alloy circumferential welding, a feasibility study was performed. The study consisted of performing a fourteen-foot diameter aluminum alloy circumferential demonstration weld using typical fusion weld tooling. To accomplish the demonstration weld, weld and tack weld development were performed and fourteen-foot diameter rings were fabricated. Weld development consisted of weld pin tool selection and the generation of a process map and envelope. Tack weld development evaluated gas tungsten arc welding and friction stir welding for tack welding rings together for circumferential welding. As a result of the study, a successful circumferential demonstration weld was produced leading

  6. Effects of distance from the pulp and thickness on the hydraulic conductance of human radicular dentin.

    Science.gov (United States)

    Fogel, H M; Marshall, F J; Pashley, D H

    1988-11-01

    The purposes of this study were: (1) to measure the effect of distance from the pulp on the hydraulic conductance of human radicular dentin; (2) to determine the influence of dentin thickness on the rates of fluid flow; and (3) to attempt to correlate dentinal tubule densities and diameters with root dentin hydraulic conductance. Dentin slabs prepared from extracted, unerupted, human third molar teeth were placed in a split-chamber device to permit quantitation of fluid filtration rate (hydraulic conductance). In the SEM portion of the study, dentinal tubule numbers and diameters were recorded. The results indicated that radicular dentin hydraulic conductance decreased with distance from the pulp and with increasing dentin thickness. Tubule density and diameter correlated well with the measured hydraulic conductances. The relatively low hydraulic conductance of outer root dentin makes it a significant barrier to fluid movement across root structure.

  7. Welding defects at friction stir welding

    Directory of Open Access Journals (Sweden)

    P. Podržaj

    2015-04-01

    Full Text Available The paper presents an overview of different types of defects at friction stir welding. In order to explain the reasons for their occurrence a short theoretical background of the process is given first. The main emphasis is on the parameters that influence the process. An energy supply based division of defects into three disjoint groups was used. The occurring defects are demonstrated on various materials.

  8. Effect of Natural Fractures on Hydraulic Fracturing

    Science.gov (United States)

    Ben, Y.; Wang, Y.; Shi, G.

    2012-12-01

    Hydraulic Fracturing has been used successfully in the oil and gas industry to enhance oil and gas production in the past few decades. Recent years have seen the great development of tight gas, coal bed methane and shale gas. Natural fractures are believed to play an important role in the hydraulic fracturing of such formations. Whether natural fractures can benefit the fracture propagation and enhance final production needs to be studied. Various methods have been used to study the effect of natural fractures on hydraulic fracturing. Discontinuous Deformation Analysis (DDA) is a numerical method which belongs to the family of discrete element methods. In this paper, DDA is coupled with a fluid pipe network model to simulate the pressure response in the formation during hydraulic fracturing. The focus is to study the effect of natural fractures on hydraulic fracturing. In particular, the effect of rock joint properties, joint orientations and rock properties on fracture initiation and propagation will be analyzed. The result shows that DDA is a promising tool to study such complex behavior of rocks. Finally, the advantages of disadvantages of our current model and future research directions will be discussed.

  9. Welding. Performance Objectives. Intermediate Course.

    Science.gov (United States)

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of nine terminal objectives for an intermediate welding course. The materials were developed for a 36-week (3 hours daily) course designed to prepare the student for employment in the field of welding. Electric welding and specialized (TIG & MIG)…

  10. Welding. Performance Objectives. Basic Course.

    Science.gov (United States)

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of eight terminal objectives for a basic welding course. The materials were developed for a 36-week (2 hours daily) course developed to teach the fundamentals of welding shop work, to become familiar with the operation of the welding shop…

  11. FluidSIM软件在高职《液压与气动技术》课程教改革中的应用%Application of the FluidSIM software in higher vocational“Hydraulic and Pneumatic Technology” for teaching reform

    Institute of Scientific and Technical Information of China (English)

    刘百顺

    2014-01-01

    本文首先对Fulidsim软件进行了简单的介绍,通过元器件照片、结构原理图、动作仿真动画等技术手段使理论教学更加生动、易懂。同时,文章提出教学改革的课程设计流程图,经过《液压与气动技术》课程的教学改革、教学实践,发现这种课程设计能够很好地调动学生的课堂积极性,发挥学生的主观能动性和创造性,利于高职高专学生对本课程的理论知识的掌握,并总结出软件在教学改革中的纽带作用。为同类课程的教学改革提供参考。%The writer introduced FluidSIM software in the first,using the Components of photos,structure diagram、The animated simulation and other Technical means making the theory teaching more vivid and easy to understand.At the same time,proposed the curriculum design flow of teaching reform,through teaching reform and teaching practice in"Hydraulic and pneumatic technology",we Found that the curriculum design is very good for the classroom,and aroused the students enthusiasm,exert students'subjective initiative and creativity,benefited the students on studying theory knowledge,then summarizes the linking role of software in teaching reform.Provided a reference for similar courses in teaching reform.

  12. Generalized CAPP and synthetic evaluation strategy for production line of accuracy welding

    Institute of Scientific and Technical Information of China (English)

    Kong Liang; Wu Yixiong

    2007-01-01

    This paper presents generalized CAPP(G-CAPP) method which deals with macro process planning for multi-objective in the planning stage of production line of accuracy welding (PLAW) based on the features of accuracy welding production (AWP). G-CAPP offers foundations for prototype design and general equipment sorting, production capacity predication and production analysis by means of simulation and optimization. A synthetic hierarchy evaluation (SHE) model for G-CAPP established according to the planning objective is utilized to estimate the alternate processing plans by using membership function and analytic hierarchy process (AHP) of operational theory. The assembly welding line of hydraulic torque converter (HTC) is as an example of typical AWP to explicate G-CAPP and synthetic evaluating strategy of PLAW. The feasible and rational process configuration strategies of HTC assembly welding line are pointed out under different planning objective.

  13. ON INTELLIGENTIZED TECHNOLOGIES FOR MODERN WELDING MANUFACTURING

    Institute of Scientific and Technical Information of China (English)

    Chen Shanben; Qiu Tao; Lin Tao; Wu Yixiong

    2003-01-01

    A short survey on researching and developing status of intelligent technologies in modem welding manufacturing is given. According to the developing trend of advanced manufacturing technology, a concept on intelligentized welding manufacturing engineering (IWME), is presented for systematization of researching and developing domains on welding automation, intelligentized welding,robotic and flexible welding and advanced welding manufacturing technologies. And key technologies of welding intelligent manufacturing and its developing trend in the future are investigated.

  14. HYDRAULIC CHARACTERISTICS OF VERTICAL VORTEX AT HYDRAULIC INTAKES

    Institute of Scientific and Technical Information of China (English)

    CHEN Yun-liang; WU Chao; YE Mao; JU Xiao-ming

    2007-01-01

    The trace of vertical vortex flow at hydraulic intakes is of the shape of spiral lines, which was observed in the presented experiments with the tracer technique. It represents the fluid particles flow spirally from the water surface to the underwater and rotate around the vortex-axis multi-cycle. This process is similar to the movement of screw. To describe the multi-circle spiral characteristics under the axisymmetric condition, the vertical vortex would change not only in the radial direction but also in the axial direction. The improved formulae for three velocity components for the vertical vortex flow were deduced by using the method of separation of variables in this article. In the improved formulae, the velocity components are the functions of the radial and axial coordinates, so the multi-circle spiral flow of vertical vortex could be simulated. The calculated and measured results for the vertical vortex flow were compared and the causes of errors were analyzed.

  15. Friction stir welding tool and process for welding dissimilar materials

    Science.gov (United States)

    Hovanski, Yuri; Grant, Glenn J; Jana, Saumyadeep; Mattlin, Karl F

    2013-05-07

    A friction stir welding tool and process for lap welding dissimilar materials are detailed. The invention includes a cutter scribe that penetrates and extrudes a first material of a lap weld stack to a preselected depth and further cuts a second material to provide a beneficial geometry defined by a plurality of mechanically interlocking features. The tool backfills the interlocking features generating a lap weld across the length of the interface between the dissimilar materials that enhances the shear strength of the lap weld.

  16. Modeling and design of energy concentrating laser weld joints

    Energy Technology Data Exchange (ETDEWEB)

    Milewski, J.O. [Los Alamos National Lab., NM (United States); Sklar, E. [OptiCad Corp., Santa Fe, NM (United States)

    1997-04-01

    The application of lasers for welding and joining has increased steadily over the past decade with the advent of high powered industrial laser systems. Attributes such as high energy density and precise focusing allow high speed processing of precision assemblies. Other characteristics of the process such as poor coupling of energy due to highly reflective materials and instabilities associated with deep penetration keyhole mode welding remain as process limitations and challenges to be overcome. Reflective loss of laser energy impinging on metal surfaces can in some cases exceed ninety five percent, thus making the process extremely inefficient. Enhanced coupling of the laser beam can occur when high energy densities approach the vaporization point of the materials and form a keyhole feature which can trap laser energy and enhance melting and process efficiency. The extreme temperature, pressure and fluid flow dynamics of the keyhole make control of the process difficult in this melting regime. The authors design and model weld joints which through reflective propagation and concentration of the laser beam energy significantly enhance the melting process and weld morphology. A three dimensional computer based geometric optical model is used to describe the key laser parameters and joint geometry. Ray tracing is used to compute the location and intensity of energy absorption within the weld joint. Comparison with experimentation shows good correlation of energy concentration within the model to actual weld profiles. The effect of energy concentration within various joint geometry is described. This method for extending the design of the laser system to include the weld joint allows the evaluation and selection of laser parameters such as lens and focal position for process optimization. The design of narrow gap joints which function as energy concentrators is described. The enhanced laser welding of aluminum without keyhole formation has been demonstrated.

  17. Microfluidic parallel circuit for measurement of hydraulic resistance.

    Science.gov (United States)

    Choi, Sungyoung; Lee, Myung Gwon; Park, Je-Kyun

    2010-08-31

    We present a microfluidic parallel circuit that directly compares the test channel of an unknown hydraulic resistance with the reference channel with a known resistance, thereby measuring the unknown resistance without any measurement setup, such as standard pressure gauges. Many of microfluidic applications require the precise transport of fluid along a channel network with complex patterns. Therefore, it is important to accurately characterize and measure the hydraulic resistance of each channel segment, and determines whether the device principle works well. However, there is no fluidic device that includes features, such as the ability to diagnose microfluidic problems by measuring the hydraulic resistance of a microfluidic component in microscales. To address the above need, we demonstrate a simple strategy to measure an unknown hydraulic resistance, by characterizing the hydraulic resistance of microchannels with different widths and defining an equivalent linear channel of a microchannel with repeated patterns of a sudden contraction and expansion.

  18. Investigation of Valve Plate in Water Hydraulic Axial Piston Motor

    Institute of Scientific and Technical Information of China (English)

    聂松林; 李壮云; 等

    2002-01-01

    This paper has introduced the developments of water hydraulic axial piston equipments.According to the effects of physicochemical properties of water on water hydraulic components,a novel valve plate for water hydraulic axial motor has been put forward,whose moment exerted by the fluid field between valve plate and bearing plate is balanced entirely.The material screening experiment of valve plate is done on the test rig.Through numerical simulation the effects of some geometry parameters on the performance of water hydraulic motor have been studied.The silencing grooves on the valve plate in water hydraulic motor can reduce the pressure shock and the occurrence of cavitation effectively.It is evident that the appropriate structure should change the wear status between matching paris and reduces the wear and specific pressure of the matching pairs.The specimen with the new type valve plate is used in a tool system.

  19. A Monte Carlo model for 3D grain evolution during welding

    Science.gov (United States)

    Rodgers, Theron M.; Mitchell, John A.; Tikare, Veena

    2017-09-01

    Welding is one of the most wide-spread processes used in metal joining. However, there are currently no open-source software implementations for the simulation of microstructural evolution during a weld pass. Here we describe a Potts Monte Carlo based model implemented in the SPPARKS kinetic Monte Carlo computational framework. The model simulates melting, solidification and solid-state microstructural evolution of material in the fusion and heat-affected zones of a weld. The model does not simulate thermal behavior, but rather utilizes user input parameters to specify weld pool and heat-affect zone properties. Weld pool shapes are specified by Bézier curves, which allow for the specification of a wide range of pool shapes. Pool shapes can range from narrow and deep to wide and shallow representing different fluid flow conditions within the pool. Surrounding temperature gradients are calculated with the aide of a closest point projection algorithm. The model also allows simulation of pulsed power welding through time-dependent variation of the weld pool size. Example simulation results and comparisons with laboratory weld observations demonstrate microstructural variation with weld speed, pool shape, and pulsed-power.

  20. Weld Nugget Temperature Control in Thermal Stir Welding

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2014-01-01

    A control system for a thermal stir welding system is provided. The control system includes a sensor and a controller. The sensor is coupled to the welding system's containment plate assembly and generates signals indicative of temperature of a region adjacent and parallel to the welding system's stir rod. The controller is coupled to the sensor and generates at least one control signal using the sensor signals indicative of temperature. The controller is also coupled to the welding system such that at least one of rotational speed of the stir rod, heat supplied by the welding system's induction heater, and feed speed of the welding system's weld material feeder are controlled based on the control signal(s).

  1. Weld pool image sensor for pulsed MIG welding

    Institute of Scientific and Technical Information of China (English)

    Liu Pengfei; Sun Zhenguo; Huang Cao; Chen Qiang

    2008-01-01

    Visual image sensor is developed to detect the weld pool images in pulsed MIG welding. An exposure controller, which is composed of the modules of the voltage transforming, the exposure parameters presetting, the complex programmable logic device (CPLD) based logic controlling, exposure signal processing, the arc state detecting, the mechanical iris driving and so on, is designed at first. Then, a visual image sensor consists of an ordinary CCD camera, optical system and exposure controller is established. The exposure synchronic control logic is described with very-high-speed integrated circuit hardware description language (VHDL) and programmed with CPLD, to detect weld pool images at the stage of base current in pulsed MIG welding. Finally, both bead on plate welding and V groove filled welding are carried out, clear and consistent weld pool images are acquired.

  2. Suspended Decoupler: A New Design of Hydraulic Engine Mount

    OpenAIRE

    J. Christopherson; Mahinfalah, M.; Jazar, Reza N.

    2012-01-01

    Because of the density mismatch between the decoupler and surrounding fluid, the decoupler of all hydraulic engine mounts (HEM) might float, sink, or stick to the cage bounds, assuming static conditions. The problem appears in the transient response of a bottomed-up floating decoupler hydraulic engine mount. To overcome the bottomed-up problem, a suspended decoupler design for improved decoupler control is introduced. The new design does not noticeably affect the mechanism's steady-state beha...

  3. Helical coil thermal hydraulic model

    Science.gov (United States)

    Caramello, M.; Bertani, C.; De Salve, M.; Panella, B.

    2014-11-01

    A model has been developed in Matlab environment for the thermal hydraulic analysis of helical coil and shell steam generators. The model considers the internal flow inside one helix and its associated control volume of water on the external side, both characterized by their inlet thermodynamic conditions and the characteristic geometry data. The model evaluates the behaviour of the thermal-hydraulic parameters of the two fluids, such as temperature, pressure, heat transfer coefficients, flow quality, void fraction and heat flux. The evaluation of the heat transfer coefficients as well as the pressure drops has been performed by means of the most validated literature correlations. The model has been applied to one of the steam generators of the IRIS modular reactor and a comparison has been performed with the RELAP5/Mod.3.3 code applied to an inclined straight pipe that has the same length and the same elevation change between inlet and outlet of the real helix. The predictions of the developed model and RELAP5/Mod.3.3 code are in fairly good agreement before the dryout region, while the dryout front inside the helical pipes is predicted at a lower distance from inlet by the model.

  4. FEMA DFIRM Hydraulic Structures

    Data.gov (United States)

    Minnesota Department of Natural Resources — This layer and accompanying attribute table is required whenever hydraulic structures are shown in the flood profile. It is also required if levees are shown on the...

  5. DLC coatings for hydraulic applications

    Institute of Scientific and Technical Information of China (English)

    Luca NOBILI; Luca MAGAGNIN

    2009-01-01

    Replacement of lubricating oils with water or low-viscosity fluids is highly desirable in many industrial fields, on account of the environmental and economical advantages. Low lubricity of water might be insufficient for proper operation of hydraulic components, and diamond-like carbon(DLC) coatings are very attractive as solid lubricant films. A remote-plasma PACVD process was utilized to deposit hydrogenated DLC coatings (a-C:H) on different substrates. Microindentation measurements show that the coating hardness is around 35 GPa. Tribological behavior was evaluated by block-on-ring tests performed in water and water with alumina. The wear rate was calculated after measuring the wear volume by a laser profilemeter. Morphological and compositional analysis of the wear tracks reveal that coating failure may occur by abrasive wear or delamination, depending on the substrate properties. Hard and smooth substrates give the best results and dispersed alumina particles increase the wear rate.

  6. Spot Welding of Honeycomb Structures

    Science.gov (United States)

    Cohal, V.

    2017-08-01

    Honeycomb structures are used to prepare meals water jet cutting machines for textile. These honeycomb structures are made of stainless steel sheet thickness of 0.1-0.2 mm. Corrugated sheet metal strips are between two gears with special tooth profile. Hexagonal cells for obtaining these strips are welded points between them. Spot welding device is three electrodes in the upper part, which carries three welding points across the width of the strip of corrugated sheet metal. Spot welding device filled with press and advance mechanisms. The paper presents the values of the regime for spot welding.

  7. Fundamental Laser Welding Process Investigations

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove

    1998-01-01

    In a number of systematic laboratory investigations the fundamental behavior of the laser welding process was analyzed by the use of normal video (30 Hz), high speed video (100 and 400 Hz) and photo diodes. Sensors were positioned to monitor the welding process from both the top side and the rear...... side of the specimen.Special attention has been given to the dynamic nature of the laser welding process, especially during unstable welding conditions. In one series of experiments, the stability of the process has been varied by changing the gap distance in lap welding. In another series...

  8. Hybrid laser-arc welding

    DEFF Research Database (Denmark)

    the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

  9. Numerical simulation of welding

    DEFF Research Database (Denmark)

    Hansen, Jan Langkjær; Thorborg, Jesper

    Aim of project:To analyse and model the transient thermal field from arc welding (SMAW, V-shaped buttweld in 15mm plate) and to some extend the mechanical response due to the thermal field. - To implement this model in a general purpose finite element program such as ABAQUS.The simulation...... stress is also taken into account.Work carried out:With few means it is possible to define a thermal model which describes the thermal field from the welding process in reasonable agreement with reality. Identical results are found with ABAQUS and Rosenthal’s analytical solution of the governing heat...... transfer equation under same conditions. It is relative easy tointroduce boundary conditions such as convection and radiation where not surprisingly the radiation has the greatest influence especially from the high temperature regions in the weld pool and the heat affected zone.Due to the large temperature...

  10. Milestones in welding technology

    Science.gov (United States)

    Dolby, Richard E.

    2013-09-01

    Sir Alan's PhD thesis describes his research into cracking during arc welding of armour steels. Throughout his career, he had a strong interest in defects of all types, how they formed in metallic structures and how the larger ones could be detected and sized by non-destructive techniques. He was also vitally concerned with how defects impacted on the engineering integrity of welded structures, particularly the risk of fracture in nuclear plant. This study presents a view of some of the major milestones in global welding technology that took place over the 60 or more years of Sir Alan's career and highlights those where he had a personal and direct involvement.

  11. Hydraulic Conductivity of Compacted Laterite Treated with Iron Ore Tailings

    Directory of Open Access Journals (Sweden)

    Umar Sa’eed Yusuf

    2016-01-01

    Full Text Available The objective of this study was to investigate the effect of iron ore tailings (IOT on hydraulic conductivity of compacted laterite. The IOT conforms to ASTM C 618-15 Type F designations. In the present study, soil was admixed with 0–20% IOT and compacted at moulding water content ranging from 10 to 25% using four types of compactive efforts. Hydraulic conductivities of the compacted soil-IOT mixtures were determined using deionized water and municipal solid waste leachate as the permeant fluids, respectively. Deionized water was the reference permeant fluid. Results of this study showed that hydraulic conductivity decreased with increase in IOT content as a result of improvement in mechanical properties of the soil. Permeation of the soil-IOT mixtures with leachate caused the hydraulic conductivity to drop to less than 1 × 10−9 m/s especially at higher compactive efforts. Also, bioclogging of the soil pores due to accumulation of biomass from bacteria and yeast present in the leachate tends to significantly reduce the hydraulic conductivity. From an economic point of view, it has been found from the results of this study that soil specimens treated with up to 20% IOT and compacted at the British Standard Light (BSL compactive effort met the maximum regulatory hydraulic conductivity of less than or equal to 1 × 10−9 m/s for hydraulic barrier system.

  12. Recent Corrosion Research Trends in Weld Joints

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hwan Tae; Kil, Sang Cheol [Korea Institute of Science and Technology Information, Seoul (Korea, Republic of); Hwang, Woon Suk [Inha University, Incheon (Korea, Republic of)

    2007-04-15

    The increasing interest in the corrosion properties of weld joints in the corrosive environment is placing stringent demands on the manufacturing techniques and performance requirements, and the manufacture employs the high quality and efficiency welding process to produce welds. Welding plays an important role in the fabrication of chemical plants, nuclear power plant, ship construction, and this has led to an increasing attention to the corrosion resistant weld joints. This paper covers recent technical trends of welding technologies for corrosion resistance properties including the COMPENDEX DB analysis of welding materials, welding process, and welding fabrications

  13. Effects of welding wire composition and welding process on the weld metal toughness of submerged arc welded pipeline steel

    Institute of Scientific and Technical Information of China (English)

    De-liang Ren; Fu-ren Xiao; Peng Tian; Xu Wang; Bo Liao

    2009-01-01

    The effects of alloying elements in welding wires and submerged arc welding process on the microstructures and low-temperature impact toughness of weld metals have been investigated.The results indicate that the optimal contents of alloying elements in welding wires can improve the low-temperature impact toughness of weld metals because the proentectoid ferrite and bainite formations can be suppressed,and the fraction of acicular ferrite increases.However,the contents of alloying elements need to vary along with the welding heat input.With the increase in welding heat input,the contents of alloying elements in welding wires need to be increased accordingly.The microstructures mainly consisting of acicular ferrite can be obtained in weld metals after four-wire submerged arc welding using the wires with a low carbon content and appropriate contents of Mn,Mo,Ti-B,Cu,Ni,and RE,resulting in the high low-temperature impact toughness of weld metals.

  14. Weld penetration and defect control

    Energy Technology Data Exchange (ETDEWEB)

    Chin, B.A.

    1992-05-15

    Highly engineered designs increasingly require the use of improved materials and sophisticated manufacturing techniques. To obtain optimal performance from these engineered products, improved weld properties and joint reliability are a necessarily. This requirement for improved weld performance and reliability has led to the development of high-performance welding systems in which pre-programmed parameters are specified before any welding takes place. These automated systems however lack the ability to compensate for perturbations which arise during the welding process. Hence the need for systems which monitor and control the in-process status of the welding process. This report discusses work carried out on weld penetration indicators and the feasibility of using these indicators for on-line penetration control.

  15. Integrated sensors for robotic laser welding

    NARCIS (Netherlands)

    Iakovou, D.; Aarts, Ronald G.K.M.; Meijer, J.; Beyer, E.; Dausinger, F; Ostendorf, A; Otto, A.

    2005-01-01

    A welding head is under development with integrated sensory systems for robotic laser welding applications. Robotic laser welding requires sensory systems that are capable to accurately guide the welding head over a seam in three-dimensional space and provide information about the welding process as

  16. Infrared-Controlled Welding of Solar Cells

    Science.gov (United States)

    Paulson, R.; Finnell, S. E.; Decker, H. J.; Hodor, J. R.

    1982-01-01

    Proposed apparatus for welding large arrays of solar cells to flexible circuit substrates would sense infrared emission from welding spot. Emission would provide feedback for control of welding heat. Welding platform containing optical fibers moves upward through slots in movable holding fixture to contact solar cells. Fibers pick up infrared radiation from weld area.

  17. Sensor integration for robotic laser welding processes

    NARCIS (Netherlands)

    Iakovou, Dimitrios; Aarts, Ronald; Meijer, Johan

    2005-01-01

    The use of robotic laser welding is increasing among industrial applications, because of its ability to weld objects in three dimensions. Robotic laser welding involves three sub-processes: seam detection and tracking, welding process control, and weld seam inspection. Usually, for each sub-process,

  18. Repair welding process of friction stir welding groove defect

    Institute of Scientific and Technical Information of China (English)

    LIU Hui-jie; ZHANG Hui-jie

    2009-01-01

    The groove defect formed in the friction stir welding dramatically deteriorates weld appearances and mechanical properties of the joints owing to its larger size and penetration. Therefore, the friction stir repair welding was utilized to remove such a groove defect, and the focus was placed on the mechanical properties and microstructural characteristics of the repair joints so as to obtain an optimum repair welding process. The experimental results indicate that the groove defect can be removed by friction stir repair welding, and the offset repair welding process is superior to the symmetrical repair welding process. In the symmetrical repair welding process, a large number of fine cavity defects and an obvious aggregation of hard-brittle phase Al2Cu occur, accordingly the mechanical properties of the repair joint are weakened, and the fracture feature of repair joint is partially brittle and partially plastic. A good-quality repair joint can be obtained by the offset repair welding process, and the repair joint is fractured near the interface between the weld nugget zone and thermal-mechanically affected zone.

  19. Improving energy efficiency in robot limbs through hydraulic dangle

    Science.gov (United States)

    Whitman, Julian S.; Meller, Mike; Garcia, Ephrahim

    2015-03-01

    Animals often allow their limbs to swing passively under their own inertia. For example, about 40% of a human walking gait consists of the primarily passive swing phase. Current hydraulic robots employ traditional actuation methods in which fluid power is expended for all limb movements, even when passive dynamics could be utilized. "Dangle" is the ability to allow a hydraulic actuator to freely sway in response to external loads, in which both sides of the actuator are disconnected from pressure and connected to the tank. Dangle offers the opportunity for efficiency gains by enabling the use of momentum, gravity, and external loads to move a limb without expending fluid power. To demonstrate these efficiency gains, this paper presents an experiment that compares the fluid power consumed to actuate a two degree of freedom hydraulic leg following a human walking gait cycle trajectory in both a traditional manner and utilizing dangle. It was shown that the use of dangle can decrease fluid power consumption by 20% by utilizing pendular dynamics during the swing phase. At speeds higher than the free dangling rate, more power must be used to maintain the desired trajectory due to damping inherent in the configuration. The use of dangle as a power saving method when driving hydraulic limbs could increase operation time for untethered hydraulic walking robots.

  20. Deconvoluting the Friction Stir Weld Process for Optimizing Welds

    Science.gov (United States)

    Schneider, Judy; Nunes, Arthur C.

    2008-01-01

    In the friction stir welding process, the rotating surfaces of the pin and shoulder contact the weld metal and force a rotational flow within the weld metal. Heat, generated by the metal deformation as well as frictional slippage with the contact surface, softens the metal and makes it easier to deform. As in any thermo-mechanical processing of metal, the flow conditions are critical to the quality of the weld. For example, extrusion of metal from under the shoulder of an excessively hot weld may relax local pressure and result in wormhole defects. The trace of the weld joint in the wake of the weld may vary geometrically depending upon the flow streamlines around the tool with some geometry more vulnerable to loss of strength from joint contamination than others. The material flow path around the tool cannot be seen in real time during the weld. By using analytical "tools" based upon the principles of mathematics and physics, a weld model can be created to compute features that can be observed. By comparing the computed observations with actual data, the weld model can be validated or adjusted to get better agreement. Inputs to the model to predict weld structures and properties include: hot working properties ofthe metal, pin tool geometry, travel rate, rotation and plunge force. Since metals record their prior hot working history, the hot working conditions imparted during FSW can be quantified by interpreting the final microstructure. Variations in texture and grain size result from variations in the strain accommodated at a given strain rate and temperature. Microstructural data from a variety of FSWs has been correlated with prior marker studies to contribute to our understanding of the FSW process. Once this stage is reached, the weld modeling process can save significant development costs by reducing costly trial-and-error approaches to obtaining quality welds.

  1. Experimental study on hollow structural component by explosive welding

    Energy Technology Data Exchange (ETDEWEB)

    Duan, Mianjun, E-mail: dmjwl@163.com [PLA University of Science and Technology, Nanjing 210007 (China); Wei, Ling, E-mail: 386006087@qq.com [Tongda College, Nanjing University of Posts and Telecommunication, Nanjing 210007 (China); Hong, Jin [PLA University of Science and Technology, Nanjing 210007 (China); Ran, Hong [Southwestern Institute of Physics, Chengdu 610041 (China); Ma, Rui; Wang, Yaohua [PLA University of Science and Technology, Nanjing 210007 (China)

    2014-12-15

    Highlights: • This paper relates to a study on a thin double-layers hollow structural component by using an explosive welding technology. • This thin double-layer hollow structural component is an indispensable component required for certain core equipment of thermonuclear experimental reactor. • An adjusted explosive welding technology for manufacturing an inconel625 hollow structural component was developed which cannot be made by common technology. • The result shows that a metallurgical bonding was realized by the ribs and slabs of the hollow sheet. • The shearing strength of bonding interface exceeds that of the parent metal. - Abstract: A large thin-walled hollow structural component with sealed channels is required for the vacuum chamber of a thermonuclear experimental reactor, with inconel625 as its fabrication material. This hollow structural component is rarely manufactured by normal machining method, and its manufacture is also problematic in the field of explosive welding. With this in mind, we developed an adjusted explosive welding technology which involves a two-step design, setting and annealing technology. The joints were evaluated using optical microscope and scanning electron microscope, and a mechanical experiment was conducted, involving micro-hardness test, cold helium leak test and hydraulic pressure test. The results showed that a metallurgical bonding was realized by the ribs and slabs, and the shearing strength of the bonding interface exceeded that of the parent metal. Hence, the hollow structural component has a good comprehensive mechanical performance and sealing property.

  2. Effect of weld microstructure on weld properties in A-TIG welding of titanium alloy

    Institute of Scientific and Technical Information of China (English)

    刘凤尧; 杨春利; 林三宝; 吴林; 苏生

    2003-01-01

    Conventional TIG welding is known as its low productivity and limited weld depth in a single pass. Activating TIG welding (A-TIG) can greatly improve the penetration when compared with the conventional TIG welding. The effects of five kinds of activating fluxes with single component (NaF, CaF2, AlF3, NaCl or CaCl2) on penetration, microstructure and weld mechanical properties during the TIG welding of titanium alloy Ti-6Al-4V were studied. Compared with the conventional TIG welding, the experimental results show that the fluxes can greatly improve the penetration at the same welding specifications. This is because of the constriction of anode spots and the change of surface tension grads. Among them the effect of flux NaF is the best in the weld tensile strength, and the effect of flux CaF2 on the weld bend intension is the best. The appearance of inferior crystal grains and the structure of trident crystal grains are the main reasons that the performance of weld with fluoride is improved. These experimental results can be used as an aid for selecting suitable activating flux for titanium alloy.

  3. An XFEM Model for Hydraulic Fracturing in Partially Saturated Rocks

    Directory of Open Access Journals (Sweden)

    Salimzadeh Saeed

    2016-01-01

    Full Text Available Hydraulic fracturing is a complex multi-physics phenomenon. Numerous analytical and numerical models of hydraulic fracturing processes have been proposed. Analytical solutions commonly are able to model the growth of a single hydraulic fracture into an initially intact, homogeneous rock mass. Numerical models are able to analyse complex problems such as multiple hydraulic fractures and fracturing in heterogeneous media. However, majority of available models are restricted to single-phase flow through fracture and permeable porous rock. This is not compatible with actual field conditions where the injected fluid does not have similar properties as the host fluid. In this study we present a fully coupled hydro-poroelastic model which incorporates two fluids i.e. fracturing fluid and host fluid. Flow through fracture is defined based on lubrication assumption, while flow through matrix is defined as Darcy flow. The fracture discontinuity in the mechanical model is captured using eXtended Finite Element Method (XFEM while the fracture propagation criterion is defined through cohesive fracture model. The discontinuous matrix fluid velocity across fracture is modelled using leak-off loading which couples fracture flow and matrix flow. The proposed model has been discretised using standard Galerkin method, implemented in Matlab and verified against several published solutions. Multiple hydraulic fracturing simulations are performed to show the model robustness and to illustrate how problem parameters such as injection rate and rock permeability affect the hydraulic fracturing variables i.e. injection pressure, fracture aperture and fracture length. The results show the impact of partial saturation on leak-off and the fact that single-phase models may underestimate the leak-off.

  4. Development of Temper Bead Welding Process for Weld Overlay of Dissimilar Welds

    Energy Technology Data Exchange (ETDEWEB)

    Byeon, J. G.; Park, K. S.; Kim, Y. J. [Doosan Heavy Industries and Construction Co., Ltd., Seoul (Korea, Republic of)

    2008-10-15

    In recent years, the dissimilar weld metal used to connect stainless steel piping and low alloy steel or carbon steel components have experienced cracking in nuclear reactor piping systems. The cracking has been observed in several Pressurized Water Reactors in overseas. In Several cases, the cracking was repaired using structural weld overlays, a repair technique that has been in use in the U.S. in Boiling Water Reactors for over twenty years. Although weld overlays have been used primarily as a repair for flawed piping, they can also be applied at locations that have not yet exhibited any cracking, but are considered susceptible to cracking. The purpose of this research is to develop the temper bead weld process for the weld overlay of the dissimilar weld pipe. We developed equipment for the overlay system, applied Procedure Qualification(PQ) for the temper bead welding process.

  5. Method for use of hydraulically or electrically controlled solenoids under failed on conditions

    Science.gov (United States)

    Bolenbaugh, Jonathan M.; Naqi, Syed

    2014-07-08

    A method to operate a clutch device in an electro-mechanical transmission mechanically-operatively coupled to an internal combustion engine and at least one electric machine includes, in response to a failure condition detected within a flow control device configured to facilitate flow of hydraulic fluid for operating the clutch device, selectively preventing the flow of hydraulic fluid from entering the flow control device and feeding the clutch device. Synchronization of the clutch device is initiated when the clutch device is intended for activation, and only if the clutch device is synchronized, the flow of hydraulic fluid is selectively permitted to enter the flow control device to activate the clutch device.

  6. Fusion Welding Research.

    Science.gov (United States)

    1983-04-30

    of deep surface depresion due to vortex formation is being studied through a mathematical model. I Welding direction (a)e S (b) Figure 27: Schematic...each weldment. Specimens were cleaned in acetone and alcohol to remove grease and * dirt. They were finally cleaned ultrasonically in a detergent

  7. Thermal Stresses in Welding

    DEFF Research Database (Denmark)

    Hansen, Jan Langkjær

    1998-01-01

    Studies of the transient temperature fields and the hereby induced deformations and stressses in a butt-welded mild steel plate modelledrespectively in 2D plane stress state (as well as plane strain state) and in full 3D have been done. The model has been implemented in the generalpurpose FE...

  8. Welding. Student Learning Guide.

    Science.gov (United States)

    Palm Beach County Board of Public Instruction, West Palm Beach, FL.

    This student learning guide contains 30 modules for completing a course in welding. It is designed especially for use in secondary schools in Palm Beach County, Florida. Each module covers one task, and consists of a purpose, performance objective, enabling objectives, learning activities keyed to resources, information sheets, student self-check…

  9. Modelling the grain orientation of austenitic stainless steel multipass welds to improve ultrasonic assessment of structural integrity

    Energy Technology Data Exchange (ETDEWEB)

    Moysan, J.; Apfel, A.; Corneloup, G.; Chassignole, B

    2003-02-01

    Knowledge of the grain orientation quantifies the material anisotropy which helps to ensure the good ultrasonic testing of welded assemblies and the assessment of their mechanical integrity. The model described here concerns the weld solidification of 316L stainless steel. The solidification of multipass welds made with a shielded electrode raises many unsolved modelling questions as it involves heat and fluid flow modelling in addition to solute redistribution models. To overcome these difficulties we have developed the MINA model to predict the resulting grain orientations without using a complete solidification model. This model relies upon a phenomenological description of grain orientations from macrograph analysis. One important advance of this model is to include data reporting in the welding notebook that ensures the generality of the model. This model allows us to accurately simulate the ultrasonic testing of welded components and to propose a new tool to associate welding design with the ultrasonic assessment of structural integrity.

  10. NUMERICAL SIMULATION OF FLOW FIELD INSIDE HYDRAULIC SPOOL VALVE

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The finite element method of computational fluid dynamics was applied to simulate the internal flow field in hydraulic spool valve which is one of the most important components in hydraulic technique. The formation of the vortexes with time was investigated under two different flow conditions. Two kinds of flow descriptions including streamline patterns and velocity vector plots were given to show the flow field inside the spool valve clearly, which is of theoretical significance and of practical values to analyze energy loss and fluid noise in the valve and to optimize the intermal flow structure of the valve.

  11. Particles migration behavior during laser keyhole welding of ZL101/TiB2 composites

    Institute of Scientific and Technical Information of China (English)

    Haichao CUI; Fenggui LU; Xinhua TANG; Shun YAO

    2012-01-01

    Particle redistribution occurred with the flow of pool fluid in laser welding aluminum composites.In order to investigate particle migration behavior,a numerical model was established on laser welding of ZL101-TiB2 composite.TiB2 migration coupling with fluid was realized.The volume-of-fluid (VOF) method was employed to track free fluid surfaces.The travel heat source was realized utilizing the workpiece motion in place of heat source motion,which made the heat load stable.Melting and evaporation enthalpy,recoil force,surface tension and buoyancy were considered in this model.Through the calculation it showed that the simulated weld cross section shaoe and particle distribution were in good agreement with experimental results.

  12. SHADOW: a new welding technique

    Science.gov (United States)

    Kramer, Thorsten; Olowinsky, Alexander M.; Durand, Friedrich

    2002-06-01

    The new welding technique 'SHADOW ' is introduced. SHADOW means the use of a single pulse to generate a quasi continuous weld of several millimeters in length. HET processing time is defined by the pulse duration of the pulsed laser. At present, a state-of-the-art laser is capable of a maximum pulse duration of 20 ms. The variation of the laser power depend on time is a vital capability of the pulsed laser to adapt the energy deposition into the workpiece. Laser beam welds of several watch components were successfully performed. Similar metals like crowns and axes made out of stainless steel have been welded using pulsed laser radiation. Applying a series of about 130 single pulses for the crown-axis combination the total energy accumulates to 19.5 J. The use of the SHADOW welding technique reduces the energy to 2.5 J. While welding dissimilar metals like stainless steel and bras, the SHADOW welding reduces drastically the contamination as well as the distortion. Laser beam welding of copper has a low process reliability due to the high reflection and the high thermal conductivity. SHADOW welds of 3.6 mm length were performed on 250 micrometers thick copper plates with very high reproducibility. As a result, a pilot plant for laser beam welding of copper plates has been set up. The work to be presented has partly been funded by the European Commission in a project under the contract BRPR-CT-0634.

  13. Welding, Bonding and Fastening, 1984

    Science.gov (United States)

    Buckley, J. D. (Editor); Stein, B. A. (Editor)

    1985-01-01

    A compilation of papers presented in a joint NASA, American Society for Metals, The George Washington University, American Welding Soceity, and Society of Manufacturing Engineers conference on Welding, Bonding, and Fastening at Langley Research Center, Hampton, VA, on October 23 to 25, 1984 is given. Papers were presented on technology developed in current research programs relevant to welding, bonding, and fastening of structural materials required in fabricating structures and mechanical systems used in the aerospace, hydrospace, and automotive industries. Topics covered in the conference included equipment, hardware and materials used when welding, brazing, and soldering, mechanical fastening, explosive welding, use of unique selected joining techniques, adhesives bonding, and nondestructive evaluation. A concept of the factory of the future was presented, followed by advanced welding techniques, automated equipment for welding, welding in a cryogenic atmosphere, blind fastening, stress corrosion resistant fasteners, fastening equipment, explosive welding of different configurations and materials, solid-state bonding, electron beam welding, new adhesives, effects of cryogenics on adhesives, and new techniques and equipment for adhesive bonding.

  14. A 6-DOF vibration isolation system for hydraulic hybrid vehicles

    Science.gov (United States)

    Nguyen, The; Elahinia, Mohammad; Olson, Walter W.; Fontaine, Paul

    2006-03-01

    This paper presents the results of vibration isolation analysis for the pump/motor component of hydraulic hybrid vehicles (HHVs). The HHVs are designed to combine gasoline/diesel engine and hydraulic power in order to improve the fuel efficiency and reduce the pollution. Electric hybrid technology is being applied to passenger cars with small and medium engines to improve the fuel economy. However, for heavy duty vehicles such as large SUVs, trucks, and buses, which require more power, the hydraulic hybridization is a more efficient choice. In function, the hydraulic hybrid subsystem improves the fuel efficiency of the vehicle by recovering some of the energy that is otherwise wasted in friction brakes. Since the operation of the main component of HHVs involves with rotating parts and moving fluid, noise and vibration are an issue that affects both passengers (ride comfort) as well as surrounding people (drive-by noise). This study looks into the possibility of reducing the transmitted noise and vibration from the hydraulic subsystem to the vehicle's chassis by using magnetorheological (MR) fluid mounts. To this end, the hydraulic subsystem is modeled as a six degree of freedom (6-DOF) rigid body. A 6-DOF isolation system, consisting of five mounts connected to the pump/motor at five different locations, is modeled and simulated. The mounts are designed by combining regular elastomer components with MR fluids. In the simulation, the real loading and working conditions of the hydraulic subsystem are considered and the effects of both shock and vibration are analyzed. The transmissibility of the isolation system is monitored in a wide range of frequencies. The geometry of the isolation system is considered in order to sustain the weight of the hydraulic system without affecting the design of the chassis and the effectiveness of the vibration isolating ability. The simulation results shows reduction in the transmitted vibration force for different working cycles of

  15. Trend of hydraulic units

    Energy Technology Data Exchange (ETDEWEB)

    Deshimaru, Jun' ichi

    1988-11-01

    The gear, vane and piston pumps occupy a more then 90% share in the hydraulic pumps. Comparatively large pumps are mainly variable delivery piston pumps. The piston pumps are comparatively high in output density (output per unit weight), indicating the hydraulic pump in performance, and tend to become higher and higher in it. Though they are mainly 210 to 350kgf/cm/sup 2/ in rated pressure, some of them come to surpass 400kgf/cm/sup 3/ in it. While the progress in computation also requires the high speed operation, high accuracy and other severe conditions for the hydraulic units, which accordingly and increasingly intensify the requirement for hydraulic oil in abrasion resistibility, oxidation stability and response characteristics. While cavitation comes to easily occur, which considerably and disadvantageously influences hydraulic oil in life through degradation, noise level and respondingness. From now on, the development of high performance oil and study of mechanical structure are important. 19 references, 9 figures, 2 tables.

  16. Small-scale explosive welding of aluminum

    Science.gov (United States)

    Bement, L. J.

    1972-01-01

    Welding technique uses very small quantities of explosive ribbon to accomplish small-scale lap-welding of aluminum plates. Technique can perform small controlled welding with no length limitations and requires minimal protective shielding.

  17. New procedures for cavitation recovering in hydraulic turbines; Novos procedimentos em recuperacao de cavitacao em turbinas hidraulicas

    Energy Technology Data Exchange (ETDEWEB)

    Albertazzi, A.; Dutra, J.; Guenther, R.; Martin, C.; Pereira, M.; Raposo, E.; Simas, H.; Stemmer, M. [Santa Catarina Univ., Florianopolis, SC (Brazil); Kapp, W.; Manzolli, A.; Sousa, N.; Procopiak, L. [Instituto de Tecnologia para o Desenvolvimento (LACTEC), Curitiba, PR (Brazil)

    2002-07-01

    This paper describes the Roboturb Project jointly performed by the USFC and LACTEC, financed by the FINEP/PADCT and COPEL/ANEEL. This project aims the development of new procedures on small size hydraulic turbines recovering, by using welding, robotic and optical measurements advanced techniques. The main objective is the system hardware, with only the basic operation software and modules integration.

  18. Comparison of Welding Residual Stresses of Hybrid Laser-Arc Welding and Submerged Arc Welding in Offshore Steel Structures

    DEFF Research Database (Denmark)

    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen

    2016-01-01

    induced residual stresses. It is also investigated whether the assumption of residual stresses up to yield strength magnitude are present in welded structures as stated in the design guidelines. The fatigue strength for welded joints is based on this assumption. The two welding methods investigated...... are hybrid laser-arc welding (HLAW) and submerged arc welding (SAW). Both welding methods are applied for a full penetration butt-weld of 10 mm thick plates made of thermomechanically hot-rolled, low-carbon, fine-grain S355ML grade steel used in offshore steel structures. The welding residual stress state...

  19. FRACTURING FLUID CHARACTERIZATION FACILITY

    Energy Technology Data Exchange (ETDEWEB)

    Subhash Shah

    2000-08-01

    Hydraulic fracturing technology has been successfully applied for well stimulation of low and high permeability reservoirs for numerous years. Treatment optimization and improved economics have always been the key to the success and it is more so when the reservoirs under consideration are marginal. Fluids are widely used for the stimulation of wells. The Fracturing Fluid Characterization Facility (FFCF) has been established to provide the accurate prediction of the behavior of complex fracturing fluids under downhole conditions. The primary focus of the facility is to provide valuable insight into the various mechanisms that govern the flow of fracturing fluids and slurries through hydraulically created fractures. During the time between September 30, 1992, and March 31, 2000, the research efforts were devoted to the areas of fluid rheology, proppant transport, proppant flowback, dynamic fluid loss, perforation pressure losses, and frictional pressure losses. In this regard, a unique above-the-ground fracture simulator was designed and constructed at the FFCF, labeled ''The High Pressure Simulator'' (HPS). The FFCF is now available to industry for characterizing and understanding the behavior of complex fluid systems. To better reflect and encompass the broad spectrum of the petroleum industry, the FFCF now operates under a new name of ''The Well Construction Technology Center'' (WCTC). This report documents the summary of the activities performed during 1992-2000 at the FFCF.

  20. Smart magnetic markers use in hydraulic fracturing.

    Science.gov (United States)

    Zawadzki, Jarosław; Bogacki, Jan

    2016-11-01

    One of the main challenges and unknowns during shale gas exploration is to assess the range and efficiency of hydraulic fracturing. It is also essential to assess the distribution of proppant, which keeps the fracture pathways open. Solving these problems may considerably increase the efficiency of the shale gas extraction. Because of that, the idea of smart magnetic marker, which can be detected when added to fracturing fluid, has been considered for a long time. This study provides overview of the possibilities of magnetic marker application for shale gas extraction. The imaging methods using electromagnetic markers, are considered or developed in two directions. The first possibility is the markers' electromagnetic activity throughout the whole volume of the fracturing fluid. Thus, it can be assumed that the whole fracturing fluid is the marker. Among these type of hydraulic fracturing solutions, ferrofluid could be considered. The second possibility is marker, which is just one of many components of the fracturing fluid. In this case feedstock magnetic materials, ferrites and nanomaterials could be considered. Magnetic properties of magnetite could be too low and ferrofluids' or nanomaterials' price is unacceptably high. Because of that, ferrites, especially ZnMn ferrites seems to be the best material for magnetic marker. Because of the numerous applications in electronics, it is cheap and easily available, although the price is higher, then that of magnetite. The disadvantage of using ferrite, could be too small mechanical strength. It creates an essential need for combining magnetic marker with proppant into magnetic-ceramic composite.

  1. Cavitation in Hydraulic Machinery

    Energy Technology Data Exchange (ETDEWEB)

    Kjeldsen, M.

    1996-11-01

    The main purpose of this doctoral thesis on cavitation in hydraulic machinery is to change focus towards the coupling of non-stationary flow phenomena and cavitation. It is argued that, in addition to turbulence, superimposed sound pressure fluctuations can have a major impact on cavitation and lead to particularly severe erosion. For the design of hydraulic devices this finding may indicate how to further limit the cavitation problems. Chapter 1 reviews cavitation in general in the context of hydraulic machinery, emphasizing the initial cavitation event and the role of the water quality. Chapter 2 discusses the existence of pressure fluctuations for situations common in such machinery. Chapter 3 on cavitation dynamics presents an algorithm for calculating the nucleation of a cavity cluster. Chapter 4 describes the equipment used in this work. 53 refs., 55 figs.,10 tabs.

  2. Hydraulic Fracturing and the Environment

    Science.gov (United States)

    Ayatollahy Tafti, T.; Aminzadeh, F.; Jafarpour, B.; de Barros, F.

    2013-12-01

    In this presentation, we highlight two key environmental concerns of hydraulic fracturing (HF), namely induced seismicity and groundwater contamination (GC). We examine the induced seismicity (IS) associated with different subsurface fluid injection and production (SFIP) operations and the key operational parameters of SFIP impacting it. In addition we review the key potential sources for possible water contamination. Both in the case of IS and GC we propose modeling and data analysis methods to quantify the risk factors to be used for monitoring and risk reduction. SFIP include presents a risk in hydraulic fracturing, waste water injection, enhanced oil recovery as well as geothermal energy operations. Although a recent report (NRC 2012) documents that HF is not responsible for most of the induced seismicities, we primarily focus on HF here. We look into vaious operational parameters such as volume and rate of water injection, the direction of the well versus the natural fracture network, the depth of the target and the local stress field and fault system, as well as other geological features. The latter would determine the potential for triggering tectonic related events by small induced seismicity events. We provide the building blocks for IS risk assessment and monitoring. The system we propose will involve adequate layers of complexity based on mapped seismic attributes as well as results from ANN and probabilistic predictive modeling workflows. This leads to a set of guidelines which further defines 'safe operating conditions' and 'safe operating zones' which will be a valuable reference for future SFIP operations. We also illustrate how HF can lead to groundwater aquifer contamination. The source of aquifer contamination can be the hydrocarbon gas or the chemicals used in the injected liquid in the formation. We explore possible pathways of contamination within and discuss the likelihood of contamination from each source. Many of the chemical compounds used

  3. 激光辅助活性焊接法%Laser aided activating TIG welding

    Institute of Scientific and Technical Information of China (English)

    张瑞华; 尹燕; 水谷正海; 片山聖二

    2009-01-01

    On the bases of the study for the mechanism of the increasing of A-TIG welding penetration, a new method of activating TIG welding, the laser aided activating TIG welding was proposed. At first, the surface of weld was melt by the mini power laser protected by oxygen. As a result, the oxygen content increases in the weld pool surface. Then the conventional TIG welding was used to cover the weld. The oxygen could change the direction of fluid flow in molten pool, which leads to the weld beads with narrower width and deeper penetration. Without the activating flux, the penetration can be increased by 2 times. There is no slag in the surface of weld and the appearance is good. The oxygen can change the temperature dependence of surface tension gradient from a negative value to a positive value; and cause the significant changes in the weld penetration. Fluid flow could be inward along the surface of the weld pool toward the center and then down. This fluid flow pattem transfers heat to the weld root and produces a relatively deep and narrow weld efficiently. This change is the main cause to increase the penetration.%提出了激光辅助活性焊接的方法,研究了焊接参数对激光熔化处理后TIG焊接熔深、熔宽的影响.首先,使用极小功率激光在氧气保护下熔化焊件表面,使焊缝表面的氧含量增加.然后使用普通的TIG焊接,覆盖激光焊缝,达到增加熔深的目的.利用此方法,不使用活性剂就可以使TIG焊焊接熔深增加约2倍,与A-TIG焊相比没有表面熔渣,表面成形较好.小功率激光处理后焊缝中O元素含量增加,熔池表面张力温度系数由负变正,导致激光辅助活性焊熔深增加.

  4. Dynamics of space welding impact and corresponding safety welding study.

    Science.gov (United States)

    Fragomeni, James M; Nunes, Arthur C

    2004-03-01

    This study was undertaken in order to be sure that no hazard would exist from impingement of hot molten metal particle detachments upon an astronauts space suit during any future electron beam welding exercises or experiments. The conditions under which molten metal detachments might occur in a space welding environment were analyzed. The safety issue is important during welding with regards to potential molten metal detachments from the weld pool and cold filler wire during electron beam welding in space. Theoretical models were developed to predict the possibility and size of the molten metal detachment hazards during the electron beam welding exercises at low earth orbit. Some possible ways of obtaining molten metal drop detachments would include an impulse force, or bump, to the weld sample, cut surface, or filler wire. Theoretical models were determined for these detachment concerns from principles of impact and kinetic energies, surface tension, drop geometry, surface energies, and particle dynamics. A weld pool detachment parameter for specifying the conditions for metal weld pool detachment by impact was derived and correlated to the experimental results. The experimental results were for the most part consistent with the theoretical analysis and predictions.

  5. Microstructure evaluation in low alloy steel weld metal from convective heat transfer calculations in three dimensions

    Energy Technology Data Exchange (ETDEWEB)

    Mundra, K.; DebRoy, T.; Babu, S.S. [Pennsylvania State Univ., University Park, PA (United States). Dept. of Materials Science and Engineering; David, S.A. [Oak Ridge National Lab., TN (United States)

    1995-12-31

    Heat transfer and fluid flow during manual metal arc welding of low alloy steels were investigated by solving the equations of conservation of mass, momentum, and energy in three dimensions. Cooling rates were calculated at various locations in the weldment. Calculated cooling rates were coupled with an existing phase transformation model to predict percentages of acicular, allotriomorphic, and Widmanstaetten ferrites in various low alloy steel welds containing different concentration of V and Mn. Computed microstructures were in good agreement with experiment, indicating promise for predicting weld metal microstructure from the fundamentals of transport phenomena.

  6. Hydraulics and pneumatics

    CERN Document Server

    Parr, Andrew

    2006-01-01

    Nearly all industrial processes require objects to be moved, manipulated or subjected to some sort of force. This is frequently accomplished by means of electrical equipment (such as motors or solenoids), or via devices driven by air (pneumatics) or liquids (hydraulics).This book has been written by a process control engineer as a guide to the operation of hydraulic and pneumatic systems for all engineers and technicians who wish to have an insight into the components and operation of such a system.This second edition has been fully updated to include all recent developments su

  7. Residual stresses analysis of friction stir welding using one-way FSI simulation

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Sung Wook; Jang, Beom Seon [Seoul National University, Seoul (Korea, Republic of); Song, Ha Cheol [Mokpo National University, Muan (Korea, Republic of)

    2015-03-15

    When certain mechanisms, such as plastic deformations and temperature gradients, occur and are released in a structure, stresses remain because of the shape of the structure and external constraints. These stresses are referred to as residual stresses. The base material locally expands during heating in the welding process. When the welding is completed and cooled to room temperature, the residual stresses are left at nearly the yield strength level. In the case of friction stir welding, the maximum temperature is 80% to 90% of the melting point of the materials. Thus, the residual stresses in the welding process are smaller than those in other fusion welding processes; these stresses have not been considered previously. However, friction stir welding residual stresses are sometimes measured at approximately 70% or above. These residual stresses significantly affect fatigue behavior and lifetime. The present study investigates the residual stress distributions in various welding conditions and shapes of friction stir welding. In addition, the asymmetric feature is considered in temperature and residual stress distribution. Heat transfer analysis is conducted using the commercial computational fluid dynamics program Fluent, and results are used in the finite element structural analysis with the ANSYS Multiphysics software. The calculated residual stresses are compared with experimental values using the X-ray diffraction method.

  8. Industrial laser welding evaluation study

    Science.gov (United States)

    Hella, R.; Locke, E.; Ream, S.

    1974-01-01

    High power laser welding was evaluated for fabricating space vehicle boosters. This evaluation was made for 1/4 in. and 1/2 in. aluminum (2219) and 1/4 in. and 1/2 in. D6AC steel. The Avco HPL 10 kW industrial laser was used to perform the evaluation. The objective has been achieved through the completion of the following technical tasks: (1) parameter study to optimize welding and material parameters; (2) preparation of welded panels for MSFC evaluation; and (3) demonstration of the repeatability of laser welding equipment. In addition, the design concept for a laser welding system capable of welding large space vehicle boosters has been developed.

  9. Hydraulic Arm Modeling via Matlab SimHydraulics

    OpenAIRE

    Věchet, Stanislav; Krejsa, Jiří

    2009-01-01

    System modeling is a vital tool for cost reduction and design process speed up in most engineering fields. The paper is focused on modeling of hydraulic arm as a part of intelligent prosthesis project, in the form of 2DOF open kinematic chain. The arm model combines mechanical, hydraulic and electric subsystems and uses Matlab as modeling tool. SimMechanics Matlab extension is used for mechanical part modeling, SimHydraulics toolbox is used for modeling of hydraulic circuit used for actuating...

  10. Spot Welding Parameter Optimization to Improve Weld Characteristics for Dissimilar Metals

    OpenAIRE

    Aravinthan Arumugam; MohdAmizi Nor

    2015-01-01

    Abstract Resistance spot welding is a process which is widely used in the automotive industry to join steel parts of various thicknesses and types. The current practice in the automotive industry in determining the welding schedule which will be used in the welding process is based on welding table or experiences. This however may not be the optimum welding schedule that will give the best spot weld quality. This work concentrates on the parameter optimization when spot welding steels with di...

  11. Pulsed ultrasonic stir welding system

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2013-01-01

    An ultrasonic stir welding system includes a welding head assembly having a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. During a welding operation, ultrasonic pulses are applied to the rod as it rotates about its longitudinal axis. The ultrasonic pulses are applied in such a way that they propagate parallel to the longitudinal axis of the rod.

  12. Viewing Welds By Computer Tomography

    Science.gov (United States)

    Pascua, Antonio G.; Roy, Jagatjit

    1990-01-01

    Computer tomography system used to inspect welds for root penetration. Source illuminates rotating welded part with fan-shaped beam of x rays or gamma rays. Detectors in circular array on opposite side of part intercept beam and convert it into electrical signals. Computer processes signals into image of cross section of weld. Image displayed on video monitor. System offers only nondestructive way to check penetration from outside when inner surfaces inaccessible.

  13. Jointed Holder For Welding Electrodes

    Science.gov (United States)

    Gilbert, Jeffrey L.

    1991-01-01

    Adjustable-angle holder enables use of standard straight electrode with custom-fabricated bent gas cup for welding in difficult-to-reach places. Electrode replaced easily, without removing cup, with aid of tool loosening miniature collet nut on holder. Consumes fewer electrodes for given amount of welding. Angle of holder continuously adjustable to fit angle of gas cup or geometry of part welded. Holder made double-jointed to accommodate gas cup having compound angles.

  14. Hydraulic Fracturing: Paving the Way for a Sustainable Future?

    Directory of Open Access Journals (Sweden)

    Jiangang Chen

    2014-01-01

    Full Text Available With the introduction of hydraulic fracturing technology, the United States has become the largest natural gas producer in the world with a substantial portion of the production coming from shale plays. In this review, we examined current hydraulic fracturing literature including associated wastewater management on quantity and quality of groundwater. We conclude that proper documentation/reporting systems for wastewater discharge and spills need to be enforced at the federal, state, and industrial level. Furthermore, Underground Injection Control (UIC requirements under SDWA should be extended to hydraulic fracturing operations regardless if diesel fuel is used as a fracturing fluid or not. One of the biggest barriers that hinder the advancement of our knowledge on the hydraulic fracturing process is the lack of transparency of chemicals used in the practice. Federal laws mandating hydraulic companies to disclose fracturing fluid composition and concentration not only to federal and state regulatory agencies but also to health care professionals would encourage this practice. The full disclosure of fracturing chemicals will allow future research to fill knowledge gaps for a better understanding of the impacts of hydraulic fracturing on human health and the environment.

  15. Hydraulic fracturing: paving the way for a sustainable future?

    Science.gov (United States)

    Chen, Jiangang; Al-Wadei, Mohammed H; Kennedy, Rebekah C M; Terry, Paul D

    2014-01-01

    With the introduction of hydraulic fracturing technology, the United States has become the largest natural gas producer in the world with a substantial portion of the production coming from shale plays. In this review, we examined current hydraulic fracturing literature including associated wastewater management on quantity and quality of groundwater. We conclude that proper documentation/reporting systems for wastewater discharge and spills need to be enforced at the federal, state, and industrial level. Furthermore, Underground Injection Control (UIC) requirements under SDWA should be extended to hydraulic fracturing operations regardless if diesel fuel is used as a fracturing fluid or not. One of the biggest barriers that hinder the advancement of our knowledge on the hydraulic fracturing process is the lack of transparency of chemicals used in the practice. Federal laws mandating hydraulic companies to disclose fracturing fluid composition and concentration not only to federal and state regulatory agencies but also to health care professionals would encourage this practice. The full disclosure of fracturing chemicals will allow future research to fill knowledge gaps for a better understanding of the impacts of hydraulic fracturing on human health and the environment.

  16. Reconditioning medical prostheses by welding

    Science.gov (United States)

    Rontescu, C.; Cicic, D. T.; Vasile, I. M.; Bogatu, A. M.; Amza, C. G.

    2017-08-01

    After the technological process of making, some of the medical prostheses may contain imperfections, which can lead to framing the product in the spoilage category. This paper treats the possibility of reconditioning by welding of the prosthesis made of titanium alloys. The paper presents the obtained results after the reconditioning by welding, using the GTAW process, of a intramedullary rod type prosthesis in which was found a crack after the non-destructive examination. The obtained result analysis, after the micrographic examination of the welded joint areas, highlighted that the process of reconditioning by welding can be applied successfully in such situations.

  17. Pulsed ultrasonic stir welding method

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2013-01-01

    A method of performing ultrasonic stir welding uses a welding head assembly to include a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. In the method, the rod is rotated about its longitudinal axis during a welding operation. During the welding operation, a series of on-off ultrasonic pulses are applied to the rod such that they propagate parallel to the rod's longitudinal axis. At least a pulse rate associated with the on-off ultrasonic pulses is controlled.

  18. HYDRAULICS, TUSCARAWAS COUNTY, OHIO, USA

    Data.gov (United States)

    Federal Emergency Management Agency, Department of Homeland Security — Hydraulic data include spatial datasets and data tables necessary for documenting the hydraulic procedures for estimating flood discharges for a flood insurance...

  19. Characterization of Hydraulic Fracture with Inflated Dislocation Moving Within a Semi-infinite Medium

    Institute of Scientific and Technical Information of China (English)

    OUYANG Zhi-hua; ELSWORTH Derek; LI Qiang

    2007-01-01

    Hydraulic fracturing is accompanied by a change in pore fluid pressure. As a result, this may be conveniently represented as inflated dislocation moving within a semi-infinite medium. Theory is developed to describe the pore pressures that build up around an inflated volumetric dislocation migrating within a saturated porous-elastic semi-infinite medium as analog to hydraulic fracturing emplacement. The solution is capable of evaluating the system behavior of both constant fluid pressure and zero flux surface conditions through application of a superposition. Characterization of horizontal moving dislocation processes is conducted as an application of these techniques. Where the mechanical and hydraulic parameters are defined, a priori, type curve matching of responses may be used to evaluate emplacement location uniquely. Pore pressure response elicited at a dilation, subject to pressure control is of interest in representing hydraulic fracturing where leak-off is an important component. The effect of hydraulic fracturing on fracture fluid pressure is evaluated in a poroelastic hydraulic fracture model utilizing dislocation theory. A minimum set of dimensionless parameters are defined that describe the system. Pore fluid pressures recorded during hydraulic fracturing of a well in the San Joaquin Valley of Central California is examined using the proposed model. The estimated geometry of the hydraulic fracture is matched with reasonable fidelity with the measured data.

  20. Trends in Design of Water Hydraulics

    DEFF Research Database (Denmark)

    Conrad, Finn

    2005-01-01

    The paper presents and discusses a R&D-view on trends in development and best practise in design of both low-pressure and high-pressure tap water hydraulic components and systems for motion control as well as open-ended solutions various industrial applications. The focus is on the advantages using...... ordinary tap water and the range of application areas are illustrated with examples, in particular within the food processing industry, humidification operations, water mist systems for fire fighting, high water pressure cleaners, water moisturising systems for wood processing, lumber drying process...... operate with pure water from the tap without additives of any kind. Hence water hydraulics takes the benefit of pure water as fluid being environmentally friendly, easy to clean sanitary design, non-toxic, non-flammable, inexpensive, readily available and easily disposable. The low-pressure tap water...

  1. Hydraulic hoist-press

    Energy Technology Data Exchange (ETDEWEB)

    Babayev, Z.B.; Abashev, Z.V.

    1982-01-01

    The efficiency expert of the Angrenskiy production-technological administration of the production association Sredazugol A. V. Bubnov has suggested a hydraulic hoist-press for repairing road equipment which is a device consisting of lifting mechanism, press and test stand for verifying the high pressure hoses and pumps.

  2. Modelling of Hydraulic Robot

    DEFF Research Database (Denmark)

    Madsen, Henrik; Zhou, Jianjun; Hansen, Lars Henrik

    1997-01-01

    This paper describes a case study of identifying the physical model (or the grey box model) of a hydraulic test robot. The obtained model is intended to provide a basis for model-based control of the robot. The physical model is formulated in continuous time and is derived by application...

  3. Water Treatment Technology - Hydraulics.

    Science.gov (United States)

    Ross-Harrington, Melinda; Kincaid, G. David

    One of twelve water treatment technology units, this student manual on hydraulics provides instructional materials for three competencies. (The twelve units are designed for a continuing education training course for public water supply operators.) The competencies focus on the following areas: head loss in pipes in series, function loss in…

  4. Water Hydraulic Systems

    DEFF Research Database (Denmark)

    Conrad, Finn

    2005-01-01

    The paper presents research results using IT-Tools for CAD and dynamic modelling, simulation, analysis, and design of water hydraulic actuators for motion control of machines, lifts, cranes and robots. Matlab/Simulink and CATIA are used as IT-Tools. The contributions include results from on-going...

  5. Fatigue properties and fracture mechanism of load carrying type fillet joints with one-sided welding

    Directory of Open Access Journals (Sweden)

    Takamasa Abe

    2016-02-01

    Full Text Available The structures of the hydraulic excavator and the crane have numerous one-sided welded joints. However, attachments with box like structures are difficult to weld at both sides. Therefore, high accurate evaluation method is needed. In this study, the fatigue properties and the fracture mechanism of the load carrying type fillet joints with one-sided welding were investigated experimentally to evaluate its fatigue damage with high accuracy based on the experimental results. As the results, fatigue cracks in the test piece initiated from the tip of the unwelded portion and propagated into the welding materials. Multiple welding defects were observed in the unwelded portion, but did not appear to be crack origins. Although these welding defects affected the direction of crack propagation they exerted minimal influence. The three-dimensional observations revealed that fatigue cracks initiate at an early stage of the fatigue development. We infer that the fatigue lifetime is chiefly governed by the crack propagation lifetime. Cracks were initiated at multiple sites in the test piece. As the number of cycles increased, these cracks propagated and combined. So considering the combination of cracks from multiple crack origins is important for a precise evaluation of fatigue damage.

  6. Fatigue properties and fracture mechanism of load carrying type fillet joints with one-sided welding

    Directory of Open Access Journals (Sweden)

    Takamasa Abe

    2016-01-01

    Full Text Available The structures of the hydraulic excavator and the crane have numerous one-sided welded joints. However, attachments with box like structures are difficult to weld at both sides. Therefore, high accurate evaluation method is needed. In this study, the fatigue properties and the fracture mechanism of the load carrying type fillet joints with one-sided welding were investigated experimentally to evaluate its fatigue damage with high accuracy based on the experimental results. As the results, fatigue cracks in the test piece initiated from the tip of the unwelded portion and propagated into the welding materials. Multiple welding defects were observed in the unwelded portion, but did not appear to be crack origins. Although these welding defects affected the direction of crack propagation they exerted minimal influence. The three-dimensional observations revealed that fatigue cracks initiate at an early stage of the fatigue development. We infer that the fatigue lifetime is chiefly governed by the crack propagation lifetime. Cracks were initiated at multiple sites in the test piece. As the number of cycles increased, these cracks propagated and combined. So considering the combination of cracks from multiple crack origins is important for a precise evaluation of fatigue damage.

  7. Explosive welding underwater

    Energy Technology Data Exchange (ETDEWEB)

    Sim, T.; Allen, K.; Lowes, J.M.

    1980-06-11

    Explosive welding underwater is described. First and second underwater tubular members are assembled together so that the outer surface of the first tubular member and the inner surface of the second tubular member are spaced apart to form an annular cavity. The cavity is closed by seals accommodated in portions of the second tubular member, and is then cleaned and dried and filled with a gas at a pressure greater than the surrounding water pressure. The pressure in the cavity is reduced prior to detonating an explosive charge within the first tubular member to weld the members together. The second tubular member may include portions for receiving further seals so as to subdivide the cavity into a number of zones. The pressures in the zones then can be separately adjusted so as to be able to control the pressure difference a cross each seal. 9 claims.

  8. Numerical simulation of welding

    DEFF Research Database (Denmark)

    Hansen, Jan Langkjær; Thorborg, Jesper

    Aim of project:To analyse and model the transient thermal field from arc welding (SMAW, V-shaped buttweld in 15mm plate) and to some extend the mechanical response due to the thermal field. - To implement this model in a general purpose finite element program such as ABAQUS.The simulation...... is limited to 2D and as regards the thermal model we assume plain cross section when comparing with experiments and analytical solutions.Stresses and deformations based on the thermal model is mainly described qualitatively in relation to the mechanical model in ABAQUS. As regards the mechanical model, plain...... stress is also taken into account.Work carried out:With few means it is possible to define a thermal model which describes the thermal field from the welding process in reasonable agreement with reality. Identical results are found with ABAQUS and Rosenthal’s analytical solution of the governing heat...

  9. NEW EXPLOSIVE WELDING TECHNIQUES

    OpenAIRE

    Lotous, V.; Dragobetskii, V.

    2015-01-01

    Purpose - analysis of the variety of factors of the physical phenomena accompanying the process of the power explosive effect for development of new processes of metal treatment: explosive film coating of hardening and updating of a superficial layer of an item. Industrial approbation of cladding techniques by explosion of item surfaces of complex configuration and determination of parameters of the process of the explosive welding of high-strength pig-iron (graphite of the spherical form) wi...

  10. Experimental determination of the critical welding speed in high speed MAG welding

    Institute of Scientific and Technical Information of China (English)

    Hu Zhikun; Wu Chuansong

    2008-01-01

    In high speed MAG welding process, some weld formation defects may be encountered. To get good weld quality, the critical welding speed beyond which humping or undercutting weld bead can occur must be known for different conditions. In this research, high speed MAG welding tests were carried out to check out the effects of different factors on the critical welding speed. Through observing the weld bead profiles and the macrographs of the transverse sections of MAG welds, the occurrence tendency of humping weld was analyzed, and the values of critical welding speed were determined under different levels of welding current or voltage, and the effect of shielding gas compositions on the critical welding speed was also investigated.

  11. Gas Metal Arc Welding. Welding Module 5. Instructor's Guide.

    Science.gov (United States)

    Missouri Univ., Columbia. Instructional Materials Lab.

    This guide is intended to assist vocational educators in teaching an eight-unit module in gas metal arc welding. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The following topics are covered in the module: safety and testing, gas metal arc…

  12. Laser Welding Test Results with Gas Atmospheres in Welding Chamber

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Chang-Young; Hong, Jin-Tae; Ahn, Sung-Ho; Heo, Sung-Ho; Jang, Seo-Yun; Yang, Tae-Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    The weld beads of specimens welded under identical conditions in the helium and argon gas were cleaner, more regular, and steadier than those in a vacuum. The penetration depth of the FZ in the vacuum was much deeper than those in the helium and argon gas. To measure the irradiation properties of nuclear fuel in a test reactor, a nuclear fuel test rod instrumented with various sensors must be fabricated with assembly processes. A laser welding system to assemble the nuclear fuel test rod was designed and fabricated to develop various welding technologies of the fuel test rods to joint between a cladding tube and end-caps. It is an air-cooling optical fiber type and its emission modes are a continuous (CW) mode of which the laser generates continuous emission, and pulse (QCW) mode in which the laser internally generates sequences of pulses. We considered the system welding a sample in a chamber that can weld a specimen in a vacuum and inert gas atmosphere, and the chamber was installed on the working plate of the laser welding system. In the chamber, the laser welding process should be conducted to have no defects on the sealing area between a cladding tube and an end-cap.

  13. Shielded Metal Arc Welding. Welding Module 4. Instructor's Guide.

    Science.gov (United States)

    Missouri Univ., Columbia. Instructional Materials Lab.

    This guide is intended to assist vocational educators in teaching an eight-unit module in shielded metal arc welding. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The following topics are covered in the module: safety; theory, power sources, and…

  14. Gas Tungsten Arc Welding. Welding Module 6. Instructor's Guide.

    Science.gov (United States)

    Missouri Univ., Columbia. Instructional Materials Lab.

    This guide is intended to assist vocational educators in teaching a three-unit module in gas tungsten arc welding. The module has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The basic principles involved in gas tungsten arc welding, supplies, and applications are covered. The materials included…

  15. Effects of Fusion Tack Welds on Self-Reacting Friction Stir Welds

    Science.gov (United States)

    Nunes, A. C., Jr.; Pendleton, M. L.; Brooke, S. A.; Russell, C. K.

    2012-01-01

    In order to know whether fusion tack welds would affect the strength of self-reacting friction stir seam welds in 2195-T87 aluminum alloy, the fracture stresses of 144 tensile test coupons cut from 24 welded panels containing segments of friction stir welds were measured. Each of the panels was welded under unique processing conditions. A measure of the effect of the tack welds for each panel was devised. An analysis of the measures of the tack weld effect supported the hypothesis that fusion tack welds do not affect the strength of self-reacting friction stir welds to a 5% level of confidence.

  16. Vision-based detection of MAG weld pool

    Institute of Scientific and Technical Information of China (English)

    Gao Jinqiang; Wu Chuansong; Zhang Min; Zhao Yanhua

    2007-01-01

    Weld pool contains significant information about the welding process. The weld pool images of MAG welding are detected by LaserStrobe system. An algorithm for extracting weld pool edge is proposed according to the characteristics of MAG weld pool images. The maximum weld pool length and width are calculated. The measurement data can be used to verify the results of welding process simulation and to provide a good foundation for automatic control of MAG welding process.

  17. Modeling Stress-Strain State in Butt-Welded Joints after TIG Welding

    Directory of Open Access Journals (Sweden)

    V. Atroshenko

    2015-09-01

    Full Text Available In this paper mathematical model was developed for definition of thermal-welding cycle influence on welding deformations distribution in flat samples of austenitic steels after TIG welding and developed recommendations to reduce the welding deformation on o the machinery for welding with a copper backing.

  18. [New welding processes and health effects of welding].

    Science.gov (United States)

    La Vecchia, G Marina; Maestrelli, Piero

    2011-01-01

    This paper describes some of the recent developments in the control technology to enhance capability of Pulse Gas Metal Arc Welding. Friction Stir Welding (FSW) processing has been also considered. FSW is a new solid-state joining technique. Heat generated by friction at the rotating tool softens the material being welded. FSW can be considered a green and energy-efficient technique without deleterious fumes, gas, radiation, and noise. Application of new welding processes is limited and studies on health effects in exposed workers are lacking. Acute and chronic health effects of conventional welding have been described. Metal fume fever and cross-shift decline of lung function are the main acute respiratory effects. Skin and eyes may be affected by heat, electricity and UV radiations. Chronic effects on respiratory system include chronic bronchitis, a benign pneumoconiosis (siderosis), asthma, and a possible increase in the incidence of lung cancer. Pulmonary infections are increased in terms of severity, duration, and frequency among welders.

  19. Dry and hydraulic extensile fracturing of porous impermeable materials

    NARCIS (Netherlands)

    Visser, J.H.M.; Van Mier, J.C.M.

    1996-01-01

    Extensile hydraulic fracturing of mortar is investigated and compared to extensile dry fracturing of sandstone. The extensile fracture experiments have been performed in a Hookean cell in deformation control. The cell allows for axial loading and radial fluid pressure loading of cylindrical specimen

  20. Review and prospect of research on hydraulic pulsation attenuator

    Science.gov (United States)

    Shan, Chang-ji; Zhao, Qi-jun; Dai, Ting-ting; Bian, Yi-duo; Cai, Yan

    2017-09-01

    The pressure pulsation attenuator is able to decrease the fluid fluctuation of the hydraulic pump effectively, so it is widely used in construction machinery. This paper reviews the history and progresses of the research on the pressure pulsation attenuator in China and overseas, summarizes its two types: H-type rigid structure and built-in flexible material, meanwhile, discusses its future research area.

  1. Low-power microfluidic electro-hydraulic pump (EHP).

    Science.gov (United States)

    Lui, Clarissa; Stelick, Scott; Cady, Nathaniel; Batt, Carl

    2010-01-07

    Low-power electrolysis-based microfluidic pumps utilizing the principle of hydraulics, integrated with microfluidic channels in polydimethylsiloxane (PDMS) substrates, are presented. The electro-hydraulic pumps (EHPs), consisting of electrolytic, hydraulic and fluidic chambers, were investigated using two types of electrodes: stainless steel for larger volumes and annealed gold electrodes for smaller-scale devices. Using a hydraulic fluid chamber and a thin flexible PDMS membrane, this novel prototype successfully separates the reagent fluid from the electrolytic fluid, which is particularly important for biological and chemical applications. The hydraulic advantage of the EHP device arises from the precise control of flow rate by changing the electrolytic pressure generated, independent of the volume of the reagent chamber, mimicking the function of a hydraulic press. Since the reservoirs are pre-filled with reagents and sealed prior to testing, external fluid coupling is minimized. The stainless steel electrode EHPs were manufactured with varying chamber volume ratios (1 : 1 to 1 : 3) as a proof-of-concept, and exhibited flow rates of 1.25 to 30 microl/min with electrolysis-based actuation at 2.5 to 10 V(DC). The miniaturized gold electrode EHPs were manufactured with 3 mm diameters and 1 : 1 chamber volume ratios, and produced flow rates of 1.24 to 7.00 microl/min at 2.5 to 10 V(AC), with a higher maximum sustained pressure of 343 KPa, suggesting greater device robustness using methods compatible with microfabrication. The proposed technology is low-cost, low-power and disposable, with a high level of reproducibility, allowing for ease of fabrication and integration into existing microfluidic lab-on-a-chip and analysis systems.

  2. New explosive seam welding concepts

    Science.gov (United States)

    Bement, L. J.

    1973-01-01

    Recently developed techniques provide totally-confined linear explosive seam welding and produce scarf joint with linear explosive seam welding. Linear ribbon explosives are utilized in making narrow, continuous, airtight joints in variety of aluminum alloys, titanium, copper, brass, and stainless steel.

  3. Shedding Light on Laser Welding

    NARCIS (Netherlands)

    Aalderink, B.J.; Aalderink, Benno; Aarts, Ronald G.K.M.; Jonker, Jan B.; Meijer, J.

    2005-01-01

    Nd:YAG laser welding is often used in industry to obtain high quality joints. This however does not mean that monitoring or control of this process is common practice. A few commercial products are available but none of these systems can be used for monitoring the laser welding process of aluminium.

  4. Plasticity Theory of Fillet Welds

    DEFF Research Database (Denmark)

    Hansen, Thomas

    2005-01-01

    This paper deals with simple methods for calculation of fillet welds based on the theory of plasticity. In developing the solutions the lower-bound theorem is used. The welding material and parts of the base material are subdivided into triangular regions with homogeneous stress fields; thereby...

  5. 49 CFR 179.300-9 - Welding.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.300-9 Section 179.300-9... Specifications for Multi-Unit Tank Car Tanks (Classes DOT-106A and 110AW) § 179.300-9 Welding. (a) Longitudinal... fusion welded on class DOT-110A tanks. Welding procedures, welders and fabricators must be approved...

  6. METHOD AND SYSTEM FOR LASER WELDING

    DEFF Research Database (Denmark)

    2008-01-01

    The invention relates to laser welding of at least two adjacent, abutting or overlapping work pieces in a welding direction using multiple laser beams guided to a welding region, wherein at least two of the multiple laser beams are coupled into the welding region so as to form a melt and at least...

  7. Image Control In Automatic Welding Vision System

    Science.gov (United States)

    Richardson, Richard W.

    1988-01-01

    Orientation and brightness varied to suit welding conditions. Commands from vision-system computer drive servomotors on iris and Dove prism, providing proper light level and image orientation. Optical-fiber bundle carries view of weld area as viewed along axis of welding electrode. Image processing described in companion article, "Processing Welding Images for Robot Control" (MFS-26036).

  8. Friction Stir Welding of Aluminum Alloys

    Institute of Scientific and Technical Information of China (English)

    FU Zhi-hong; HE Di-qiu; WANG Hong

    2004-01-01

    Friction stir welding(FSW), a new solid-state welding technology invited in the early 1990s,enables us weld aluminum alloys and titanium alloys etc. The processing of FSW, the microstructure in FSW alloysand the factors influencing weld quality are introduced. The complex factors affecting the properties are researched.

  9. Image Control In Automatic Welding Vision System

    Science.gov (United States)

    Richardson, Richard W.

    1988-01-01

    Orientation and brightness varied to suit welding conditions. Commands from vision-system computer drive servomotors on iris and Dove prism, providing proper light level and image orientation. Optical-fiber bundle carries view of weld area as viewed along axis of welding electrode. Image processing described in companion article, "Processing Welding Images for Robot Control" (MFS-26036).

  10. Hydraulic manipulator research at ORNL

    Energy Technology Data Exchange (ETDEWEB)

    Kress, R.L.; Jansen, J.F. [Oak Ridge National Lab., TN (United States); Love, L.J. [Oak Ridge Inst. for Science and Education, TN (United States)

    1997-03-01

    Recently, task requirements have dictated that manipulator payload capacity increase to accommodate greater payloads, greater manipulator length, and larger environmental interaction forces. General tasks such as waste storage tank cleanup and facility dismantlement and decommissioning require manipulator life capacities in the range of hundreds of pounds rather than tens of pounds. To meet the increased payload capacities demanded by present-day tasks, manipulator designers have turned once again to hydraulics as a means of actuation. In order to successfully design, build, and deploy a new hydraulic manipulator (or subsystem), sophisticated modeling, analysis, and control experiments are usually needed. Oak Ridge National Laboratory (ORNL) has a history of projects that incorporate hydraulics technology, including mobile robots, teleoperated manipulators, and full-scale construction equipment. In addition, to support the development and deployment of new hydraulic manipulators, ORNL has outfitted a significant experimental laboratory and has developed the software capability for research into hydraulic manipulators, hydraulic actuators, hydraulic systems, modeling of hydraulic systems, and hydraulic controls. The purpose of this article is to describe the past hydraulic manipulator developments and current hydraulic manipulator research capabilities at ORNL. Included are example experimental results from ORNL`s flexible/prismatic test stand.

  11. Explosive welding finds uses offshore

    Energy Technology Data Exchange (ETDEWEB)

    1984-02-01

    This article discusses an explosive welding procedure for pipeline repair. Unlike fusion welding, explosive welding does not leave a brittle area behind and will stop axial or longitudinal cracking of a pipeline. The metals are joined by cold impact pressure, which actually liquifies the metal at the point of impact. In explosive welding, the force of the circular explosion drives the two metals together with such an impact that a bonded wave pattern is set up. All surface defects and oxides are pushed ahead of the collision front, resulting in a metal-to-metal seal. Two techniques are reviewed: the Exploweld method and the Norabel method. Both methods do not reduce or expand the internal diameter of the welded surface.

  12. Analyses of hydraulic performance of velocity caps

    DEFF Research Database (Denmark)

    Christensen, Erik Damgaard; Degn Eskesen, Mark Chr.; Buhrkall, Jeppe

    2014-01-01

    The hydraulic performance of a velocity cap has been investigated. Velocity caps are often used in connection with offshore intakes. CFD (computational fluid dynamics) examined the flow through the cap openings and further down into the intake pipes. This was combined with dimension analyses...... in order to analyse the effect of different layouts on the flow characteristics. In particular, flow configurations going all the way through the structure were revealed. A couple of suggestions to minimize the risk for flow through have been tested....

  13. Micromechanical Aspects of Hydraulic Fracturing Processes

    Science.gov (United States)

    Galindo-torres, S. A.; Behraftar, S.; Scheuermann, A.; Li, L.; Williams, D.

    2014-12-01

    A micromechanical model is developed to simulate the hydraulic fracturing process. The model comprises two key components. Firstly, the solid matrix, assumed as a rock mass with pre-fabricated cracks, is represented by an array of bonded particles simulated by the Discrete Element Model (DEM)[1]. The interaction is ruled by the spheropolyhedra method, which was introduced by the authors previously and has been shown to realistically represent many of the features found in fracturing and communition processes. The second component is the fluid, which is modelled by the Lattice Boltzmann Method (LBM). It was recently coupled with the spheropolyhedra by the authors and validated. An advantage of this coupled LBM-DEM model is the control of many of the parameters of the fracturing fluid, such as its viscosity and the injection rate. To the best of the authors' knowledge this is the first application of such a coupled scheme for studying hydraulic fracturing[2]. In this first implementation, results are presented for a two-dimensional situation. Fig. 1 shows one snapshot of the LBM-DEM coupled simulation for the hydraulic fracturing where the elements with broken bonds can be identified and the fracture geometry quantified. The simulation involves a variation of the underground stress, particularly the difference between the two principal components of the stress tensor, to explore the effect on the fracture path. A second study focuses on the fluid viscosity to examine the effect of the time scales of different injection plans on the fracture geometry. The developed tool and the presented results have important implications for future studies of the hydraulic fracturing process and technology. references 1. Galindo-Torres, S.A., et al., Breaking processes in three-dimensional bonded granular materials with general shapes. Computer Physics Communications, 2012. 183(2): p. 266-277. 2. Galindo-Torres, S.A., A coupled Discrete Element Lattice Boltzmann Method for the

  14. Reduction of Biomechanical and Welding Fume Exposures in Stud Welding.

    Science.gov (United States)

    Fethke, Nathan B; Peters, Thomas M; Leonard, Stephanie; Metwali, Mahmoud; Mudunkotuwa, Imali A

    2016-04-01

    The welding of shear stud connectors to structural steel in construction requires a prolonged stooped posture that exposes ironworkers to biomechanical and welding fume hazards. In this study, biomechanical and welding fume exposures during stud welding using conventional methods were compared to exposures associated with use of a prototype system that allowed participants to weld from an upright position. The effect of base material (i.e. bare structural beam versus galvanized decking) on welding fume concentration (particle number and mass), particle size distribution, and particle composition was also explored. Thirty participants completed a series of stud welding simulations in a local apprenticeship training facility. Use of the upright system was associated with substantial reductions in trunk inclination and the activity levels of several muscle groups. Inhalable mass concentrations of welding fume (averaged over ~18 min) when using conventional methods were high (18.2 mg m(-3) for bare beam; 65.7 mg m(-3) for through deck), with estimated mass concentrations of iron (7.8 mg m(-3) for bare beam; 15.8 mg m(-3) for through deck), zinc (0.2 mg m(-3) for bare beam; 15.8 mg m(-3) for through deck), and manganese (0.9 mg m(-3) for bare beam; 1.5 mg m(-3) for through deck) often exceeding the American Conference of Governmental Industrial Hygienists Threshold Limit Values (TLVs). Number and mass concentrations were substantially reduced when using the upright system, although the total inhalable mass concentration remained above the TLV when welding through decking. The average diameters of the welding fume particles for both bare beam (31±17 nm) through deck conditions (34±34 nm) and the chemical composition of the particles indicated the presence of metallic nanoparticles. Stud welding exposes ironworkers to potentially high levels of biomechanical loading (primarily to the low back) and welding fume. The upright system used in this study improved exposure

  15. Modelo de regresión de Cox de la pérdida auditiva en trabajadores expuestos a ruido y fluidos de mecanizado o humos metálicos Cox regression model of hearing loss in workers exposed to noise and metalworking fluids or welding fumes

    Directory of Open Access Journals (Sweden)

    J.C. Conte

    2010-04-01

    the aim of determining their joint influence on labour-related hearing loss. Methods. A sample of 558 workers was analysed using Cox regression with an explicative aim. The character of the cause-effect relations existing between the variables considered is defined with respect to three situations: healthy/altered; recoverable/non-recoverable; with falls in conversational abilities/without falls in conversational abilities. Results. The analysis reflects the fact that metalworking fluids, in the presence of noise, delay the acquisition of different degrees of auditory alteration; an effect contrary to that produced by welding fumes, which accelerate such states. The habit of smoking is recognised as having an influence on the acquisition of an initial acoustic trauma; exposure to noise outside the workplace influences the acquisition of an advanced acoustic trauma; and, on the other hand, the auditory protective equipment provides protection against noise but mot of the ototoxicity of welding fumes. Conclusion. The antagonistic effect of metalworking fluids and the synergic effect of welding fumes in the face of noise are made evident in relation to these environments, explaining the temporal variation in the evolution of auditory alteration; the influence of tobacco and noise outside the workplace in the acquisition of acoustic trauma are confirmed.

  16. Spot Welding Parameter Optimization to Improve Weld Characteristics for Dissimilar Metals

    Directory of Open Access Journals (Sweden)

    Aravinthan Arumugam

    2015-01-01

    Full Text Available Abstract Resistance spot welding is a process which is widely used in the automotive industry to join steel parts of various thicknesses and types. The current practice in the automotive industry in determining the welding schedule which will be used in the welding process is based on welding table or experiences. This however may not be the optimum welding schedule that will give the best spot weld quality. This work concentrates on the parameter optimization when spot welding steels with dissimilar thickness and type using Grey Based Taguchi Method. The experimentation in this work used a L9 orthogonal array with three factors with each factor having three levels. The three factors used are welding current weld time and electrode force. The three weld characteristics that were optimized are weld strength weld nugget diameter and weld indentation. The analysis of variance ANOVA that was carried out showed that welding current gave the most significant contribution in the optimum welding schedule. The comparison test that was carried out to compare the current welding schedule and the optimum welding schedule showed distinct improvement in the increase of weld diameter and weld strengthas well as decrease in electrode indentation.

  17. Friction stir welding of copper alloys

    Institute of Scientific and Technical Information of China (English)

    Liu Shuhua; Liu Meng; Wang Deqing; Xu Zhenyue

    2007-01-01

    Copper plates,brass plates and copper/brass plates were friction stir welded with various parameters. Experimental results show that the microstructure of the weld is characterized by its much finer grains as contrasted with the coarse grains of parent materials and the heat-affected zones are very narrow. The microhardness of the copper weld is a little higher than that of parent plate. The microhardness of brass weld is about 25% higher than that of parent material. The tensile strength of copper joints increases with increasing welding speed in the test range. The range of parameters to obtain good welds for copper is much wider than that for brass. When different materials were welded, the position of copper plate before welding affected the quality of FSW joints. If the copper plate was put on the advancing side of weld, the good quality of weld could be got under proper parameters.

  18. Remotely Adjustable Hydraulic Pump

    Science.gov (United States)

    Kouns, H. H.; Gardner, L. D.

    1987-01-01

    Outlet pressure adjusted to match varying loads. Electrohydraulic servo has positioned sleeve in leftmost position, adjusting outlet pressure to maximum value. Sleeve in equilibrium position, with control land covering control port. For lowest pressure setting, sleeve shifted toward right by increased pressure on sleeve shoulder from servovalve. Pump used in aircraft and robots, where hydraulic actuators repeatedly turned on and off, changing pump load frequently and over wide range.

  19. Undular Hydraulic Jump

    Directory of Open Access Journals (Sweden)

    Oscar Castro-Orgaz

    2015-04-01

    Full Text Available The transition from subcritical to supercritical flow when the inflow Froude number Fo is close to unity appears in the form of steady state waves called undular hydraulic jump. The characterization of the undular hydraulic jump is complex due to the existence of a non-hydrostatic pressure distribution that invalidates the gradually-varied flow theory, and supercritical shock waves. The objective of this work is to present a mathematical model for the undular hydraulic jump obtained from an approximate integration of the Reynolds equations for turbulent flow assuming that the Reynolds number R is high. Simple analytical solutions are presented to reveal the physics of the theory, and a numerical model is used to integrate the complete equations. The limit of application of the theory is discussed using a wave breaking condition for the inception of a surface roller. The validity of the mathematical predictions is critically assessed using physical data, thereby revealing aspects on which more research is needed

  20. DETECTION AND ANALYSIS OF WELD POOL SHAPE FOR CO2 SHORT CIRCUITING ARC WELDING

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A general industrial CCD(ICCD) camera is redesigned to detect the weld pool without arc at the period of short circuiting,so that the interference of arc and spatter during CO2 short circuiting arc welding is eliminated. Through the analysis of weld pool image, both size parameters (such as weld pool area A, weld pool length L1, L2 and weld pool breadth b) and contour parameters (bi which describe the curves of weld pool boundany) ,which could indicate the shape features of weld pool, had been defined to express weld pool information quantitatively. The investigation of the relationships between weld pool shape parameters and welding process parameters may be beneficial to the quality control of CO2 welding.

  1. Weld Metal Cooling Rate Indicator System.

    Science.gov (United States)

    rate of change of weld temperature at the predetermined weld temperature. A range of...provided so that the rate of change of weld temperatures at the predetermined weld temperature can be compared with this range. A device is then provided...which is responsive to the comparing information for indicating whether the rate of change of weld temperature is within, above, or below the range

  2. Corrosion Properties of Laser Welded Stainless Steel

    DEFF Research Database (Denmark)

    Weldingh, Jakob; Olsen, Flemmming Ove

    1997-01-01

    In this paper the corrosion properties of laser welded AISI 316L stainless steel are examined. A number of different welds has been performed to test the influence of the weld parameters of the resulting corrosion properties. It has been chosen to use the potential independent critical pitting...... temperature (CPT) test as corrosion test. The following welding parameters are varied: Welding speed, lsser power, focus point position and laser operation mode (CW or pulsed)....

  3. Thermal hydraulics development for CASL

    Energy Technology Data Exchange (ETDEWEB)

    Lowrie, Robert B [Los Alamos National Laboratory

    2010-12-07

    This talk will describe the technical direction of the Thermal-Hydraulics (T-H) Project within the Consortium for Advanced Simulation of Light Water Reactors (CASL) Department of Energy Innovation Hub. CASL is focused on developing a 'virtual reactor', that will simulate the physical processes that occur within a light-water reactor. These simulations will address several challenge problems, defined by laboratory, university, and industrial partners that make up CASL. CASL's T-H efforts are encompassed in two sub-projects: (1) Computational Fluid Dynamics (CFD), (2) Interface Treatment Methods (ITM). The CFD subproject will develop non-proprietary, scalable, verified and validated macroscale CFD simulation tools. These tools typically require closures for their turbulence and boiling models, which will be provided by the ITM sub-project, via experiments and microscale (such as DNS) simulation results. The near-term milestones and longer term plans of these two sub-projects will be discussed.

  4. Versatile Friction Stir Welding/Friction Plug Welding System

    Science.gov (United States)

    Carter, Robert

    2006-01-01

    A proposed system of tooling, machinery, and control equipment would be capable of performing any of several friction stir welding (FSW) and friction plug welding (FPW) operations. These operations would include the following: Basic FSW; FSW with automated manipulation of the length of the pin tool in real time [the so-called auto-adjustable pin-tool (APT) capability]; Self-reacting FSW (SRFSW); SR-FSW with APT capability and/or real-time adjustment of the distance between the front and back shoulders; and Friction plug welding (FPW) [more specifically, friction push plug welding] or friction pull plug welding (FPPW) to close out the keyhole of, or to repair, an FSW or SR-FSW weld. Prior FSW and FPW systems have been capable of performing one or two of these operations, but none has thus far been capable of performing all of them. The proposed system would include a common tool that would have APT capability for both basic FSW and SR-FSW. Such a tool was described in Tool for Two Types of Friction Stir Welding (MFS- 31647-1), NASA Tech Briefs, Vol. 30, No. 10 (October 2006), page 70. Going beyond what was reported in the cited previous article, the common tool could be used in conjunction with a plug welding head to perform FPW or FPPW. Alternatively, the plug welding head could be integrated, along with the common tool, into a FSW head that would be capable of all of the aforementioned FSW and FPW operations. Any FSW or FPW operation could be performed under any combination of position and/or force control.

  5. Simulation of Hydraulic Fracture in Unsaturated Soils with High Degree of Saturation

    Directory of Open Access Journals (Sweden)

    Tielin Chen

    2014-01-01

    Full Text Available A numerical simulation approach of hydraulic fracture process, considering the couplings of the stress distribution, the fluid flow of the water-air mixture, the compression and dissolution of air, and the element damage evolution, has been developed to investigate the mechanisms of crack initiation and propagation in porous media during hydraulic fracturing. The concept of homogenized pore fluid has been adopted to represent the water air mixture. A large number of numerical analysis on hydraulic fracturing in clay with incipient injection slot have been carried out to study the mechanism of hydraulic fracturing in unsaturated soil with the characteristic of critical model I type of crack loading using stress intensity factor KIc. The results provide a numerical picture depicting the mechanisms of crack initiation and propagation during hydraulic fracturing. The numerical results are in good agreement with the experimental results, which confirms the adequacy and the power of the numerical approach.

  6. Rheology of welding: Field constraints

    Science.gov (United States)

    Russell, K.; Quane, S.

    2003-04-01

    Pyroclastic deposits emplaced at high temperature and having sufficient thickness become welded via sintering, compaction and flattening of hot glassy particles. The welding process is attended by pronounced changes in the physical properties of the deposit and welding intensity can be tracked by measuring the density, porosity, fabric or strength of samples. Ultimately, the intensity of welding reflects the aggregate effects of load and residence time at temperatures above the glass transition temperature (Tg). This results in welding intensity varying with stratigraphic depth; vertical sections through welded ignimbrite deposits commonly show maximum (e.g., density) or minimum (porosity) values in physical properties in the lower half (30--40% above the base) of the unit. Here we explore the extent to which these data, serving as proxies for strain, can be used constrain the rheological properties of the pyroclastic deposit during the welding process. Our data include measurements of density, porosity, fabric and rock strength as a function of stratigraphic position for 4 sections through the Bandelier tuff, New Mexico. These profiles record changes in physical properties and, thus, map the cumulative strain associated with welding as a function of depth (load). We have used simple conductive heat transfer models to estimate cooling curves for each sample. Essentially, these curves provide the residence time within the "welding window" for each sample. The curves are dependent on sample position, thickness of ignimbrite, emplacement temperature and the glass transition temperature of the material. The unknowns in the problem are a number of physical constants in a generalized power-law relationship between strain-rate (ɛ') and stress (σ) for steady-state creep at constant load: ɛ' = A σ^n e[-Q/R T]. Specifically, we adopt an inverse-model approach whereby the observations on the natural material are used to constrain the pre-exponential constant (A), stress

  7. Study of Gasdynamic Effect Upon the Weld Geometry When Concumable Electrode Welding

    Science.gov (United States)

    Chinakhov, D. A.; Grigorieva, E. G.; Mayorova, E. I.

    2016-04-01

    The paper considers the ways of weld geometry controlling when consumable electrode welding under single-jet and double-jet gas shielding. The authors provide comparative results of experimental studies on the effects of shielding gas supply upon the weld geometry in weld joints produced from construction carbon steel 45. It has been established that gas-dynamic effect of the shielding gas has a significant impact upon shaping and weld geometry when consumable electrode welding under double-jet gas shielding.

  8. TIG Dressing Effects on Weld Pores and Pore Cracking of Titanium Weldments

    Directory of Open Access Journals (Sweden)

    Hui-Jun Yi

    2016-10-01

    Full Text Available Weld pores redistribution, the effectiveness of using tungsten inert gas (TIG dressing to remove weld pores, and changes in the mechanical properties due to the TIG dressing of Ti-3Al-2.5V weldments were studied. Moreover, weld cracks due to pores were investigated. The results show that weld pores less than 300 μm in size are redistributed or removed via remelting due to TIG dressing. Regardless of the temperature condition, TIG dressing welding showed ductility, and there was a loss of 7% tensile strength of the weldments. Additionally, it was considered that porosity redistribution by TIG dressing was due to fluid flow during the remelting of the weld pool. Weld cracks in titanium weldment create branch cracks around pores that propagate via the intragranular fracture, and oxygen is dispersed around the pores. It is suggested that the pore locations around the LBZ (local brittle zone and stress concentration due to the pores have significant effects on crack initiation and propagation.

  9. Numerical simulation of full-penetration laser beam welding of thick aluminium plates with inductive support

    Science.gov (United States)

    Bachmann, Marcel; Avilov, Vjaceslav; Gumenyuk, Andrey; Rethmeier, Michael

    2012-01-01

    A three-dimensional laminar steady-state numerical model was developed to investigate the influence of an alternating current (ac) magnetic field during high-power full-penetration laser welding on the weld pool dynamics and weld cross section of a 20 mm thick aluminium plate in flat position. Three-dimensional heat transfer, fluid dynamics including phase transition and electromagnetic field partial differential equations were solved iteratively with the commercial finite element software COMSOL Multiphysics using temperature-dependent material properties up to evaporation temperature. Thermocapillary convection at the weld pool surfaces, natural convection and latent heat of solid-liquid phase transition were taken into account in this model. Solidification was modelled by the Carman-Kozeny equation for porous media morphology. The ac magnet was mounted on the root side of the weld specimen. The magnetic field was aligned perpendicular to the welding direction. The flow pattern in the melt and thus also the temperature distribution were significantly changed by the application of oscillating magnetic fields. It was shown that the application of an ac magnetic field to laser beam welding allows for a prevention of the gravity drop-out. The simulation results are in good qualitative agreement with the experimental observations.

  10. Hydraulic and acoustic investigation of sintered glass beads

    Science.gov (United States)

    Gueven, Ibrahim; Luding, Stefan; Steeb, Holger

    2013-06-01

    In the present contribution, we are focussing on the hydraulical and acoustical charcterization of sintered glass beads. For the experiments sintered mono-and weakly polydisperse glass bead samples were applied. Depending on the particle size, degree of particle dispersion and sample treatment during the sintering process, the produced cylindircal samples exhibit different hydraulic and acoustic properties. The more general focus of our research lies on the physical behaviour of oil-water emulsions in porous media by means of combined electromagnetic and acoustic wave propagation. For this purpose, a hydraulic multi-task measuring cell was developed. This cell allows carrying out simple hydraulic permeability and challenging ultrasound experiments in porous materials saturated with Pickering emulsions. In the first phase of our experiments, hydraulical and acoustical measurements of cylindrical sintered glass bead samples were performed in order to determine their intrinsic permeabilities and effective ultrasound velocities. The intrinsic permeability ks, a coupling parameter between the solid matrix and the pore fluid, has a huge influence on wave propagation in fluid-saturated porous media. For the assessment of permeabilities, particle size distributions and porosities of the investigated glass beads were determined.

  11. Hydraulic System Design of Hydraulic Actuators for Large Butterfly Valves

    OpenAIRE

    HUANG, Ye; Liu, Changsheng; Shiongur Bamed

    2014-01-01

    Hydraulic control systems of butterfly valves are presently valve-controlled and pump-controlled. Valve-controlled hydraulic systems have serious power loss and generate much heat during throttling. Pump-controlled hydraulic systems have no overflow or throttling losses but are limited in the speed adjustment of the variable-displacement pump, generate much noise, pollute the environment, and have motor power that does not match load requirements, resulting in low efficiency under...

  12. A study of weld quality in ultrasonic spot welding of similar and dissimilar metals

    Science.gov (United States)

    Al-Sarraf, Z.; Lucas, M.

    2012-08-01

    Several difficulties are faced in joining thinner sheets of similar and dissimilar materials from fusion welding processes such as resistance welding and laser welding. Ultrasonic metal welding overcomes many of these difficulties by using high frequency vibration and applied pressure to create a solid-state weld. Ultrasonic metal welding is an effective technique in joining small components, such as in wire bonding, but is also capable of joining thicker sheet, depending on the control of welding conditions. This study presents the design, characterisation and test of a lateral-drive ultrasonic metal welding device. The ultrasonic welding horn is modelled using finite element analysis and its vibration behaviour is characterised experimentally to ensure ultrasonic energy is delivered to the weld coupon. The welding stack and fixtures are then designed and mounted on a test machine to allow a series of experiments to be conducted for various welding and ultrasonic parameters. Weld strength is subsequently analysed using tensile-shear tests. Control of the vibration amplitude profile through the weld cycle is used to enhance weld strength and quality, providing an opportunity to reduce part marking. Optical microscopic examination and scanning electron microscopy (SEM) were employed to investigate the weld quality. The results show how the weld quality is particularly sensitive to the combination of clamping force and vibration amplitude of the welding tip.

  13. A method of initial welding position guiding for arc welding robot based on visual servo control

    Institute of Scientific and Technical Information of China (English)

    郭振民; 陈善本; 邱涛; 吴林

    2003-01-01

    In order to solve the visual guiding task of initial welding position for arc welding robot, this paper presents a practice-prone image-based visual servo control strategy without calibration, and we perform validating experiments on a nine-DOF arc welding robot system. Experimental results illustrate presented method has the function to fulfill the task of welding robot initial positioning with certain anti-jamming ability. This method provides a basis for guiding welding gun to initial welding pose with real typical seam's image properties to replace flag block properties, and is a significant exploit to realize visual guiding of initial welding position and seam tracing in robot welding system.

  14. Hydraulic System Design of Hydraulic Actuators for Large Butterfly Valves

    Directory of Open Access Journals (Sweden)

    Ye HUANG

    2014-09-01

    Full Text Available Hydraulic control systems of butterfly valves are presently valve-controlled and pump-controlled. Valve-controlled hydraulic systems have serious power loss and generate much heat during throttling. Pump-controlled hydraulic systems have no overflow or throttling losses but are limited in the speed adjustment of the variable-displacement pump, generate much noise, pollute the environment, and have motor power that does not match load requirements, resulting in low efficiency under light loads and wearing of the variable-displacement pump. To overcome these shortcomings, this article designs a closed hydraulic control system in which an AC servo motor drives a quantitative pump that controls a spiral swinging hydraulic cylinder, and analyzes and calculates the structure and parameters of a spiral swinging hydraulic cylinder. The hydraulic system adjusts the servo motor’s speed according to the requirements of the control system, and the motor power matches the power provided to components, thus eliminating the throttling loss of hydraulic circuits. The system is compact, produces a large output force, provides stable transmission, has a quick response, and is suitable as a hydraulic control system of a large butterfly valve.

  15. Laser welding of fused quartz

    Science.gov (United States)

    Piltch, Martin S.; Carpenter, Robert W.; Archer, III, McIlwaine

    2003-06-10

    Refractory materials, such as fused quartz plates and rods are welded using a heat source, such as a high power continuous wave carbon dioxide laser. The radiation is optimized through a process of varying the power, the focus, and the feed rates of the laser such that full penetration welds may be accomplished. The process of optimization varies the characteristic wavelengths of the laser until the radiation is almost completely absorbed by the refractory material, thereby leading to a very rapid heating of the material to the melting point. This optimization naturally occurs when a carbon dioxide laser is used to weld quartz. As such this method of quartz welding creates a minimum sized heat-affected zone. Furthermore, the welding apparatus and process requires a ventilation system to carry away the silicon oxides that are produced during the welding process to avoid the deposition of the silicon oxides on the surface of the quartz plates or the contamination of the welds with the silicon oxides.

  16. 10,170 flawless welds

    CERN Multimedia

    Antonella Del Rosso

    2014-01-01

    The welding of tubes containing the principal current-carrying busbars in the LHC magnets was one of the main activities of the SMACC project. After a year of preparation and another of intense activity in the tunnel, the last weld was completed on Wednesday 14 May. Over 10,170 welds have been inspected and not a single fault has been found.    The welder (above) creates the weld using an orbital welding machine (below) specifically designed for CERN. Each of the eight sectors of the LHC contains around 210 interconnects between the superconducting magnets. Consolidating these interconnections was the SMACC project’s primary objective. One of the last jobs before closing the interconnects is the welding of the M lines: each has a 104 mm diameter and a radial clearance of just 45 mm. In total: 10,170 welds carried out in a single year of activities. A true challenge, which was carried out by a team of 30 highly specialised welders, working under the supervision o...

  17. Nonlinear, Adaptive and Fault-tolerant Control for Electro-hydraulic Servo Systems

    DEFF Research Database (Denmark)

    Choux, Martin

    Fluid power systems have been in use since 1795 with the rst hydraulic press patented by Joseph Bramah and today form the basis of many industries. Electro hydraulic servo systems are uid power systems controlled in closed-loop. They transform reference input signals into a set of movements...... in hydraulic actuators (cylinders or motors) by the means of hydraulic uid under pressure. With the development of computing power and control techniques during the last few decades, they are used increasingly in many industrial elds which require high actuation forces within limited space. However, despite...... numerous attractive properties, hydraulic systems are always subject to potential leakages in their components, friction variation in their hydraulic actuators and deciency in their sensors. These violations of normal behaviour reduce the system performances and can lead to system failure...

  18. Safety estimation of high-pressure hydraulic cylinder using FSI method

    Institute of Scientific and Technical Information of China (English)

    KIM J.H.; HAN S.M.; KIM Y.J.

    2016-01-01

    Hydraulic cylinder is a primary component of the hydraulic valve systems.The numerical study of hydraulic cylinder to evaluate the stress analysis,the life assessment and the performance of operation characteristics in hydraulic cylinder were described.The calculation of safety factor,fatigue life,piston chamber pressure,rod chamber pressure and the change of velocity of piston with flow time after the beginning of hydraulic cylinder were incorporated.Numerical analysis was performed using the commercial CFD code,ANSYS with unsteady,dynamic mesh model,two-way FSI (fluid-struc-ture interaction)method and k-εturbulent model.The internal pressure in hydraulic cylinder through stress analysis show higher than those of the yield strength.

  19. Pulse shaping effects on weld porosity in laser beam spot welds : contrast of long- & short- pulse welds.

    Energy Technology Data Exchange (ETDEWEB)

    Ellison, Chad M. (Honeywell FM& T, Kansas City, MO); Perricone, Matthew J. (R.J. Lee Group, Inc., Monroeville, PA); Faraone, Kevin M. (BWX Technologies, Inc., Lynchburg, VA); Norris, Jerome T.

    2007-10-01

    Weld porosity is being investigated for long-pulse spot welds produced by high power continuous output lasers. Short-pulse spot welds (made with a pulsed laser system) are also being studied but to a much small extent. Given that weld area of a spot weld is commensurate with weld strength, the loss of weld area due to an undefined or unexpected pore results in undefined or unexpected loss in strength. For this reason, a better understanding of spot weld porosity is sought. Long-pulse spot welds are defined and limited by the slow shutter speed of most high output power continuous lasers. Continuous lasers typically ramp up to a simmer power before reaching the high power needed to produce the desired weld. A post-pulse ramp down time is usually present as well. The result is a pulse length tenths of a second long as oppose to the typical millisecond regime of the short-pulse pulsed laser. This study will employ a Lumonics JK802 Nd:YAG laser with Super Modulation pulse shaping capability and a Lasag SLS C16 40 W pulsed Nd:YAG laser. Pulse shaping will include square wave modulation of various peak powers for long-pulse welds and square (or top hat) and constant ramp down pulses for short-pulse welds. Characterization of weld porosity will be performed for both pulse welding methods.

  20. Residual stresses in welded plates

    Science.gov (United States)

    Bernstein, Edward L.

    1994-01-01

    The purpose of this project was to develop a simple model which could be used to study residual stress. The mechanism that results in residual stresses in the welding process starts with the deposition of molten weld metal which heats the immediately adjacent material. After solidification of weld material, normal thermal shrinkage is resisted by the adjacent, cooler material. When the thermal strain exceeds the elastic strain corresponding to the yield point stress, the stress level is limited by this value, which decreases with increasing temperature. Cooling then causes elastic unloading which is restrained by the adjoining material. Permanent plastic strain occurs, and tension is caused in the region immediately adjacent to the weld material. Compression arises in the metal farther from the weld in order to maintain overall static equilibrium. Subsequent repair welds may add to the level of residual stresses. The level of residual stress is related to the onset of fracture during welding. Thus, it is of great importance to be able to predict the level of residual stresses remaining after a weld procedure, and to determine the factors, such as weld speed, temperature, direction, and number of passes, which may affect the magnitude of remaining residual stress. It was hoped to use traditional analytical modeling techniques so that it would be easier to comprehend the effect of these variables on the resulting stress. This approach was chosen in place of finite element methods so as to facilitate the understanding of the physical processes. The accuracy of the results was checked with some existing experimental studies giving residual stress levels found from x-ray diffraction measurements.

  1. Laser welding and post weld treatment of modified 9Cr-1MoVNb steel.

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Z. (Nuclear Engineering Division)

    2012-04-03

    Laser welding and post weld laser treatment of modified 9Cr-1MoVNb steels (Grade P91) were performed in this preliminary study to investigate the feasibility of using laser welding process as a potential alternative to arc welding methods for solving the Type IV cracking problem in P91 steel welds. The mechanical and metallurgical testing of the pulsed Nd:YAG laser-welded samples shows the following conclusions: (1) both bead-on-plate and circumferential butt welds made by a pulsed Nd:YAG laser show good welds that are free of microcracks and porosity. The narrow heat affected zone has a homogeneous grain structure without conventional soft hardness zone where the Type IV cracking occurs in conventional arc welds. (2) The laser weld tests also show that the same laser welder has the potential to be used as a multi-function tool for weld surface remelting, glazing or post weld tempering to reduce the weld surface defects and to increase the cracking resistance and toughness of the welds. (3) The Vicker hardness of laser welds in the weld and heat affected zone was 420-500 HV with peak hardness in the HAZ compared to 240 HV of base metal. Post weld laser treatment was able to slightly reduce the peak hardness and smooth the hardness profile, but failed to bring the hardness down to below 300 HV due to insufficient time at temperature and too fast cooling rate after the time. Though optimal hardness of weld made by laser is to be determined for best weld strength, methods to achieve the post weld laser treatment temperature, time at the temperature and slow cooling rate need to be developed. (4) Mechanical testing of the laser weld and post weld laser treated samples need to be performed to evaluate the effects of laser post treatments such as surface remelting, glazing, re-hardening, or tempering on the strength of the welds.

  2. International Space Station power module thermal control system hydraulic performance

    Energy Technology Data Exchange (ETDEWEB)

    Goldberg, V. [Boeing North American, Inc., Canoga Park, CA (United States). Rocketdyne Div.

    1997-12-31

    The International Space Station (ISS) uses four photovoltaic power modules (PVMs) to provide electric power for the US On-Orbit Segment. The PVMs consist of photovoltaic arrays (PVAs), orbit replaceable units (ORUs), photovoltaic radiators (PVRs), and a thermal control system (TCS). The PVM TCS function is to maintain selected PVM components within their specified operating ranges. The TCS consists of the pump flow control subassembly (PFCS), piping system, including serpentine tubing for individual component heat exchangers, headers/manifolds, fluid disconnect couplings (FQDCs), and radiator (PVR). This paper describes the major design requirements for the TCS and the results of the system hydraulic performance predictions in regard to these requirements and system component sizing. The system performance assessments were conducted using the PVM TCS fluid network hydraulic model developed for predicting system/component pressure losses and flow distribution. Hardy-Cross method of iteration was used to model the fluid network configuration. Assessments of the system hydraulic performance were conducted based on an evaluation of uncertainties associated with the manufacturing and design tolerances. Based on results of the analysis, it was concluded that all design requirements regarding system performance could be met. The hydraulic performance range, enveloping possible system operating parameter variations was determined.

  3. Novel Process Revolutionizes Welding Industry

    Science.gov (United States)

    2008-01-01

    Glenn Research Center, Delphi Corporation, and the Michigan Research Institute entered into a research project to study the use of Deformation Resistance Welding (DRW) in the construction and repair of stationary structures with multiple geometries and dissimilar materials, such as those NASA might use on the Moon or Mars. Traditional welding technologies are burdened by significant business and engineering challenges, including high costs of equipment and labor, heat-affected zones, limited automation, and inconsistent quality. DRW addresses each of those issues, while drastically reducing welding, manufacturing, and maintenance costs.

  4. Induced electromagnetic stirring behavior in a resistance spot weld nugget

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    A multi-physics hybrid numerical model,which couples electric,magnetic,thermal and flow fields,was used to investigate electromagnetic stirring behavior in a resistance spot weld nugget.The differences of two kinds of different excitation inputs,i.e.,a sinusoidal current and its root-mean-square(RMS) value,were studied to examine if they could produce equivalent electromagnetic stirring effects in the weld nugget.Research showed that the two types of current inputs could produce almost identical fluid flow and heat transfer patterns and consistent evolution of flow and thermal fields in the nugget.At the end of the welding cycles,the maximum flow velocity and temperature between the two inputs differed by 11.6% and 0.3%,respectively.Therefore,the RMS current can be assumed to produce an approximately equivalent electromagnetic stirring effect with the sinusoidal current,and can be used in the future research to greatly improve the solution efficiency of the electromagnetic stirring behavior in the resistance spot weld nugget.

  5. PKN problem for non-Newtonian fluid

    OpenAIRE

    Linkov, Alexander

    2012-01-01

    The paper presents analytical solution for hydraulic fracture driven by a non-Newtonian fluid and propagating under plane strain conditions in cross sections parallel to the fracture front. Conclusions are drawn on the influence of the fluid properties on the fracture propagation.

  6. Development of Welding Procedures for NPP Dissimilar Metal Weld

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jang Wook; Cho, Hong Seok; Lee, Dong Min; Park, Yu Deog; Choi, Sang Hoon [Korea Plant Service and Engineering Co., Seongnam (Korea, Republic of)

    2008-05-15

    Nuclear primary system consists of various materials according to the function. Recently, concern about the integrity on Dissimilar Metal Weld (DMW) which was made of inconel material such as alloy 600/82/182 has arisen from industry. Leak from hot leg nozzle weld at V.C Summer and axial cracks in hot leg nozzle welds at Ringhals 3 and 4 were took placed at the DMW zone, which is major degradation mechanism known as Primary Water Stress Corrosion Cracking (PWSCC). In order to ensure operational ability of nuclear power plants, it is necessary to obtain measures against unexpected risks. KPS has developed the DMW technology, Narrow Groove Welding (NGW) system and field implementation procedures for alloy 600 since March 2005.

  7. Modelling of Hydraulic Robot

    DEFF Research Database (Denmark)

    Madsen, Henrik; Zhou, Jianjun; Hansen, Lars Henrik

    1997-01-01

    This paper describes a case study of identifying the physical model (or the grey box model) of a hydraulic test robot. The obtained model is intended to provide a basis for model-based control of the robot. The physical model is formulated in continuous time and is derived by application...... of the laws of physics on the system. The unknown (or uncertain) parameters are estimated with Maximum Likelihood (ML) parameter estimation. The identified model has been evaluated by comparing the measurements with simulation of the model. The identified model was much more capable of describing the dynamics...... of the system than the deterministic model....

  8. Hydraulic mining method

    Science.gov (United States)

    Huffman, Lester H.; Knoke, Gerald S.

    1985-08-20

    A method of hydraulically mining an underground pitched mineral vein comprising drilling a vertical borehole through the earth's lithosphere into the vein and drilling a slant borehole along the footwall of the vein to intersect the vertical borehole. Material is removed from the mineral vein by directing a high pressure water jet thereagainst. The resulting slurry of mineral fragments and water flows along the slant borehole into the lower end of the vertical borehole from where it is pumped upwardly through the vertical borehole to the surface.

  9. Materials participation in welded joints manufacturing

    Science.gov (United States)

    Ghenghea, L. D.

    2016-08-01

    Management of materials dilution to form a joint with higher features asked by complex metallic structures is a problem that took attention and efforts of welding processes researchers and this communication will give a little contribution presenting some scientific and experimental results of dilution processes studied by Welding Research Group from Iasi, Romania, TCM Department. Liquid state welding processes have a strong dependence related to dilution of base and filler materials, the most important are for automatic joining using welding. The paper presents a review of some scientific works already published and their contributions, results of dilution coefficient evaluation using weighing, graphics and software applied for shielded metal arc welding process. Paper results could be used for welders’ qualification, welding procedure specification and other welding processes researchers’ activities. The results of Welding Research Group from Iasi, Romania, TCM Department, show dilution coefficient values between 20-30 % of base material and 70-80 % of filler material for studied welding process.

  10. Controlled Source Electromagnetic Monitoring of Hydraulic Fracturing

    Science.gov (United States)

    Couchman, M. J.; Everett, M. E.

    2016-12-01

    Controlled Source Electromagnetics (CSEM) have been used as a direct hydrocarbon indicator since the 1960s, with a resurgence in marine conventional settings in the new millennium, with many studies revolving around detecting a thin resistive layer such as a reservoir at 1m-3km depth. The presence of the resistive layer is characterized by a jump in electric field amplitude recorded at the boundary between the layer and the host sediments. Here the lessons learned from these studies are applied to terrestrial unconventional settings. However, unlike in marine settings where resistive hydrocarbon-charged fluids comprise a conventional reservoir, on land we are interested in electrically conductive injected fluids. The work shown here is a means to develop further methods to enable more reliable terrestrial CSEM monitoring of the flow of injected fluids associated with hydraulic fracturing of unconventional reservoirs and to detect subsurface fluids based on their CSEM signature and in turn, to infer the subsurface flow of electrically conductive injected fluids. Overall this project attempts to create more efficient fracturing, by determining fluid pathways, hence making projects more cost effective by reducing the cost of extraction. The predictive model developed focuses on the mapping of fluid flow in from a horizontal pipe in a uniform halfspace using a long in-line Horizontal Electric Dipole (HED) with electric field amplitude recorded by an array of electric field sensors. The code provided has been edited to include a long-dipole source in addition to the half dipole source originally in place in order to align with current CSEM field practices. The well casing has also been included due to its large effect on CSEM response.

  11. Geological evidence for fluid overpressure, hydraulic fracturing and strong heating during maturation and migration of hydrocarbons in Mesozoic rocks of the northern Neuquén Basin, Mendoza Province, Argentina

    Science.gov (United States)

    Zanella, Alain; Cobbold, Peter R.; Ruffet, Gilles; Leanza, Hector A.

    2015-10-01

    In the northern Neuquén Basin of Argentina (especially in Mendoza Province), there is strong geological evidence for fluid overpressure in the past. The evidence takes the form of bitumen veins and bedding-parallel veins of fibrous calcite ('beef'). Such veins are widespread in the fold-and-thrust belt of the Malargűe area, where bitumen mining has been active for a century or so. So as to collect information on the development of fluid overpressure in this part of the Neuquén Basin, several old mines were visited and studied in the Malargűe area. Here the bitumen veins have intruded mainly the Late Jurassic to Early Cretaceous Mendoza Group, but also the Late Cretaceous Neuquén Group. The veins have the forms of bedding-parallel sills or dykes and they are especially thick within anticlines, forming saddle-reefs in several places. Beef veins are also numerous in the Malargűe area. They contain bitumen and therefore seem to have formed at the same time as the bitumen veins. Near many outcrops of bitumen and beef, we have found fine-grained volcanic intrusive bodies. The best examples are from the La Valenciana syncline. According to 39Ar-40Ar dating, these bodies are mainly of Mid-Miocene age. More generally, volcanism, deformation and maturation of source rocks seem to have reached a climax in Miocene times, when the subducting Pacific slab became relatively flat.

  12. Effect of Welding Parameters on Dilution and Weld Bead Geometry in Cladding

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The effect of pulsed gas metal arc welding (GMAW) variables on the dilution and weld bead geometry in cladding X65 pipeline steel with 316L stainless steel was studied. Using a full factorial method, a series of experiments were carried out to know the effect of wire feed rate, welding speed, distance between gas nozzle and plate, and the vertical angle of welding on dilution and weld bead geometry. The findings indicate that the dilution of weld metal and its dimension i.e. width, height and depth increase with the feed rate, but the contact angle of the bead decreases first and then increases. Meantime, welding speed has an opposite effect except for dilution. There is an interaction effect between welding parameters at the contact angle. The results also show forehand welding or decreasing electrode extension decrease the angle of contact. Finally,a mathematical model is contrived to highlight the relationship between welding variables with dilution and weld bead geometry.

  13. Comparison between hybrid laser-MIG welding and MIG welding for the invar36 alloy

    Science.gov (United States)

    Zhan, Xiaohong; Li, Yubo; Ou, Wenmin; Yu, Fengyi; Chen, Jie; Wei, Yanhong

    2016-11-01

    The invar36 alloy is suitable to produce mold of composite materials structure because it has similar thermal expansion coefficient with composite materials. In the present paper, the MIG welding and laser-MIG hybrid welding methods are compared to get the more appropriate method to overcome the poor weldability of invar36 alloy. According to the analysis of the experimental and simulated results, it has been proved that the Gauss and cone combined heat source model can characterize the laser-MIG hybrid welding heat source well. The total welding time of MIG welding is 8 times that of hybrid laser-MIG welding. The welding material consumption of MIG welding is about 4 times that of hybrid laser-MIG welding. The stress and deformation simulation indicate that the peak value of deformation during MIG welding is 3 times larger than that of hybrid laser-MIG welding.

  14. 46 CFR 28.880 - Hydraulic equipment.

    Science.gov (United States)

    2010-10-01

    ... hydraulic equipment and the adjacent work area. Protection shall be afforded to the operator of hydraulic... 46 Shipping 1 2010-10-01 2010-10-01 false Hydraulic equipment. 28.880 Section 28.880 Shipping... INDUSTRY VESSELS Aleutian Trade Act Vessels § 28.880 Hydraulic equipment. (a) Each hydraulic system must...

  15. Friction Stir Welding Technology: Adapting NASA's Retractable Pin Tool

    OpenAIRE

    ECT Team, Purdue

    2007-01-01

    In late 1991, The Welding Institute (TWI), a British research and technology organization, invented and patented a welding process named Friction Stir Welding (FSW). Friction Stir Welding is a highly significant advancement in aluminum welding technology that can produce stronger, lighter, and more efficient welds than any previous process.

  16. Research on image segmentation of weld seam of oil derrick welded by arc welding robot

    Institute of Scientific and Technical Information of China (English)

    Cai Guangyu; Cui Shilin; Wu Changlin

    2009-01-01

    This paper puts forward a new method of PCNN (pulse-coupled neural networks) image segmentation, in which the binary matrix of the ignition frequency matrix is employed, for the first time, to act as the final result of image segmentation. It gives the principles of PCNN parameter selection under the guidance of this process. The new method reduces the dependence of PCNN on parameters, improves the effect of image segmentation, and produces good results after being applied to image recognition of weld seam of oil derrick welded by arc welding robot.

  17. Explosive welding of undersea pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Stalker, A.W.

    1978-02-01

    The phenomenon of explosive welding has been known informally for many years. A number of investigations reported the occurerence of solid phase bonds as an incidental effect when using high explosives in association with adjacent metal surfaces and probably the earliest formal record was the observation by Carl in 1944 of a bond between two copper discs in contact with a detonator. In 1957 Philipchuk reported what is now recognized as an explosive weld between aluminium channel sections and a steel die when carrying out explosive forming trials. Since then a great deal of development work has resulted in explosive welding becoming a well established manufacturing technique, particularly in the fields of cladding and the joining of tube/tubeplates. In more recent years the process has been extended to the welding of large diameter line pipe materials.

  18. Welding Development W87 Baseline

    Energy Technology Data Exchange (ETDEWEB)

    A. Newman; G. Gibbs; G. K. Hicken

    1998-11-01

    This report covers the development activities used to qualify the Gas Tungsten Arc (FTA) girth weld and the resistance stem attachments on the W87 Base Line (W87BL). Design of experiments was used throughout the development activities.

  19. Thermomechanical Modelling of Resistance Welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi

    2007-01-01

    The present paper describes a generic programme for analysis, optimization and development of resistance spot and projection welding. The programme includes an electrical model determining electric current and voltage distribution as well as heat generation, a thermal model calculating heat...

  20. Welding and Production Metallurgy Facility

    Data.gov (United States)

    Federal Laboratory Consortium — This 6000 square foot facility represents the only welding laboratory of its kind within DA. It is capable of conducting investigations associated with solid state...

  1. Weld bonding of stainless steel

    DEFF Research Database (Denmark)

    Santos, I. O.; Zhang, Wenqi; Goncalves, V.M.

    2004-01-01

    This paper presents a comprehensive theoretical and experimental investigation of the weld bonding process with the purpose of evaluating its relative performance in case of joining stainless steel parts, against alternative solutions based on structural adhesives or conventional spot...

  2. Applied hydraulic transients

    CERN Document Server

    Chaudhry, M Hanif

    2014-01-01

    This book covers hydraulic transients in a comprehensive and systematic manner from introduction to advanced level and presents various methods of analysis for computer solution. The field of application of the book is very broad and diverse and covers areas such as hydroelectric projects, pumped storage schemes, water-supply systems, cooling-water systems, oil pipelines and industrial piping systems. Strong emphasis is given to practical applications, including several case studies, problems of applied nature, and design criteria. This will help design engineers and introduce students to real-life projects. This book also: ·         Presents modern methods of analysis suitable for computer analysis, such as the method of characteristics, explicit and implicit finite-difference methods and matrix methods ·         Includes case studies of actual projects ·         Provides extensive and complete treatment of governed hydraulic turbines ·         Presents design charts, desi...

  3. Forming of aluminium alloy friction stir welds

    Science.gov (United States)

    Bruni, Carlo

    2016-10-01

    The present paper aims at investigating, through analytical models, numerical models and experiments, the effect of the warm deformation phase, realised with an in temperature upsetting, on the weld previously performed by friction stir lap welding on aluminium alloy blanks. The investigation allows to show the deformation zones after upsetting that determine the homogenisation of the weld section. The analytical model allows to relate the friction factor with the upsetting load. The presence on the weld of not elevated friction factor values determines the deformation and localisation levels very useful for the weld. Such methodology allows to improve the weld itself with the forming phase.

  4. Experimental study on activating welding for aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    Huang Yong; Fan Ding

    2005-01-01

    TIG welding and EB welding for aluminum alloy 3003 were carried out to study the effects of activating flux on weld penetration of activating welding for aluminum alloys. SiO2 was used as the activating flux. It is found that, SiO2 can increase the weld penetration and decrease the weld width of FBTIG when the flux gap is small. For A-TIG welding and EB welding with focused mode, the weld penetrations and the weld widths increase simultaneously. SiO2 has little effect on the weld penetration and weld width of EB welding with defocused mode. It is believed that, change of surface tension temperature gradient is not the main mechanism of SiO2 improving weld penetration of activating welding for aluminum alloys.

  5. Laser based spot weld characterization

    Science.gov (United States)

    Jonietz, Florian; Myrach, Philipp; Rethmeier, Michael; Suwala, Hubert; Ziegler, Mathias

    2016-02-01

    Spot welding is one of the most important joining technologies, especially in the automotive industry. Hitherto, the quality of spot welded joints is tested mainly by random destructive tests. A nondestructive testing technique offers the benefit of cost reduction of the testing procedure and optimization of the fabrication process, because every joint could be examined. This would lead to a reduced number of spot welded joints, as redundancies could be avoided. In the procedure described here, the spot welded joint between two zinc-coated steel sheets (HX340LAD+Z100MB or HC340LA+ZE 50/50) is heated optically on one side. Laser radiation and flash light are used as heat sources. The melted zone, the so called "weld nugget" provides the mechanical stability of the connection, but also constitutes a thermal bridge between the sheets. Due to the better thermal contact, the spot welded joint reveals a thermal behavior different from the surrounding material, where the heat transfer between the two sheets is much lower. The difference in the transient thermal behavior is measured with time resolved thermography. Hence, the size of the thermal contact between the two sheets is determined, which is directly correlated to the size of the weld nugget, indicating the quality of the spot weld. The method performs well in transmission with laser radiation and flash light. With laser radiation, it works even in reflection geometry, thus offering the possibility of testing with just one-sided accessibility. By using heating with collimated laser radiation, not only contact-free, but also remote testing is feasible. A further convenience compared to similar thermographic approaches is the applicability on bare steel sheets without any optical coating for emissivity correction. For this purpose, a proper way of emissivity correction was established.

  6. Laser Welding in Electronic Packaging

    Science.gov (United States)

    2000-01-01

    The laser has proven its worth in numerous high reliability electronic packaging applications ranging from medical to missile electronics. In particular, the pulsed YAG laser is an extremely flexible and versatile too] capable of hermetically sealing microelectronics packages containing sensitive components without damaging them. This paper presents an overview of details that must be considered for successful use of laser welding when addressing electronic package sealing. These include; metallurgical considerations such as alloy and plating selection, weld joint configuration, design of optics, use of protective gases and control of thermal distortions. The primary limitations on use of laser welding electronic for packaging applications are economic ones. The laser itself is a relatively costly device when compared to competing welding equipment. Further, the cost of consumables and repairs can be significant. These facts have relegated laser welding to use only where it presents a distinct quality or reliability advantages over other techniques of electronic package sealing. Because of the unique noncontact and low heat inputs characteristics of laser welding, it is an ideal candidate for sealing electronic packages containing MEMS devices (microelectromechanical systems). This paper addresses how the unique advantages of the pulsed YAG laser can be used to simplify MEMS packaging and deliver a product of improved quality.

  7. Totally confined explosive welding

    Science.gov (United States)

    Bement, L. J. (Inventor)

    1978-01-01

    The undesirable by-products of explosive welding are confined and the association noise is reduced by the use of a simple enclosure into which the explosive is placed and in which the explosion occurs. An infrangible enclosure is removably attached to one of the members to be bonded at the point directly opposite the bond area. An explosive is completely confined within the enclosure at a point in close proximity to the member to be bonded and a detonating means is attached to the explosive. The balance of the enclosure, not occupied by explosive, is filled with a shaped material which directs the explosive pressure toward the bond area. A detonator adaptor controls the expansion of the enclosure by the explosive force so that the enclosure at no point experiences a discontinuity in expansion which causes rupture. The use of the technique is practical in the restricted area of a space station.

  8. Welding of Prosthetic Alloys

    Directory of Open Access Journals (Sweden)

    Wojciechowska M.

    2015-04-01

    Full Text Available This paper presents the techniques of joining metal denture elements, used in prosthetic dentistry: the traditional soldering technique with a gas burner and a new technique of welding with a laser beam; the aim of the study was to make a comparative assessment of the quality of the joints in view of the possibility of applying them in prosthetic structures. Fractographic examinations were conducted along with tensile strength and impact strength tests, and the quality of the joints was assessed compared to the solid metal. The experiments have shown that the metal elements used to make dentures, joined by the technique which employs a laser beam, have better strength properties than those achieved with a gas burner.

  9. Ship construction and welding

    CERN Document Server

    Mandal, Nisith R

    2017-01-01

    This book addresses various aspects of ship construction, from ship types and construction materials, to welding technologies and accuracy control. The contents of the book are logically organized and divided into twenty-one chapters. The book covers structural arrangement with longitudinal and transverse framing systems based on the service load, and explains basic structural elements like hatch side girders, hatch end beams, stringers, etc. along with structural subassemblies like floors, bulkheads, inner bottom, decks and shells. It presents in detail double bottom construction, wing tanks & duct keels, fore & aft end structures, etc., together with necessary illustrations. The midship sections of various ship types are introduced, together with structural continuity and alignment in ship structures. With regard to construction materials, the book discusses steel, aluminum alloys and fiber reinforced composites. Various methods of steel material preparation are discussed, and plate cutting and form...

  10. NASA welding assessment program

    Science.gov (United States)

    Stofel, E. J.

    1984-01-01

    A long duration test was conducted for comparing various methods of attaching electrical interconnects to solar cells for near Earth orbit spacecraft. Representative solar array modules were thermally cycled for 36,000 cycles between -80 and +80 C. The environmental stress of more than 6 years on a near Earth spacecraft as it cycles in and out of the earth's shadow was simulated. Evaluations of the integrity of these modules were made by visual and by electrical examinations before starting the cycling and then at periodic intervals during the cycling tests. Modules included examples of parallel gap and of ultrasonic welding, as well as soldering. The materials and fabrication processes are state of the art, suitable for forming large solar arrays of spacecraft quality. The modules survived this extensive cycling without detectable degradation in their ability to generate power under sunlight illumination.

  11. Effects of Microneedle Design Parameters on Hydraulic Resistance

    Science.gov (United States)

    Hood, R. Lyle; Kosoglu, Mehmet A.; Parker, Matthew; Rylander, Christopher G.

    2011-01-01

    Microneedles have been an expanding medical technology in recent years due to their ability to penetrate tissue and deliver therapy with minimal invasiveness and patient discomfort. Variations in design have allowed for enhanced fluid delivery, biopsy collection, and the measurement of electric potentials. Our novel microneedle design attempts to combine many of these functions into a single length of silica tubing capable of both light and fluid delivery terminating in a sharp tip of less than 100 microns in diameter. This manuscript focuses on the fluid flow aspects of the design, characterizing the contributions to hydraulic resistance from the geometric parameters of the microneedles. Experiments consisted of measuring the volumetric flow rate of de-ionized water at set pressures (ranging from 69-621 kPa) through a relevant range of tubing lengths, needle lengths, and needle tip diameters. Data analysis showed that the silica tubing (~150 micron bore diameter) adhered to within ±5% of the theoretical prediction by Poiseuille’s Law describing laminar internal pipe flow at Reynolds numbers less than 700. High hydraulic resistance within the microneedles correlated with decreasing tip diameter. The hydraulic resistance offered by the silica tubing preceding the microneedle taper was approximately 1-2 orders of magnitude less per unit length, but remained the dominating resistance in most experiments as the tubing length was >30 mm. These findings will be incorporated into future design permutations to produce a microneedle capable of both efficient fluid transfer and light delivery. PMID:22211159

  12. Unsteady flow analysis of a two-phase hydraulic coupling

    Science.gov (United States)

    Hur, N.; Kwak, M.; Lee, W. J.; Moshfeghi, M.; Chang, C.-S.; Kang, N.-W.

    2016-06-01

    Hydraulic couplings are being widely used for torque transmitting between separate shafts. A mechanism for controlling the transmitted torque of a hydraulic system is to change the amount of working fluid inside the system. This paper numerically investigates three-dimensional turbulent flow in a real hydraulic coupling with different ratios of charged working fluid. Working fluid is assumed to be water and the Realizable k-ɛ turbulence model together with the VOF method are used to investigate two-phase flow inside the wheels. Unsteady simulations are conducted using the sliding mesh technique. The primary wheel is rotating at a fixed speed of 1780 rpm and the secondary wheel rotates at different speeds for simulating different speed ratios. Results are investigated for different blade angles, speed ratios and also different water volume fractions, and are presented in the form of flow patterns, fluid average velocity and also torques values. According to the results, blade angle severely affects the velocity vector and the transmitted torque. Also in the partially-filled cases, air is accumulated in the center of the wheel forming a toroidal shape wrapped by water and the transmitted torque sensitively depends on the water volume fraction. In addition, in the fully-filled case the transmitted torque decreases as the speed ration increases and the average velocity associated with lower speed ratios are higher.

  13. Modeling of Propagation of Interacting Cracks Under Hydraulic Pressure Gradient

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Hai [Idaho National Laboratory; Mattson, Earl Douglas [Idaho National Laboratory; Podgorney, Robert Karl [Idaho National Laboratory

    2015-04-01

    A robust and reliable numerical model for fracture initiation and propagation, which includes the interactions among propagating fractures and the coupling between deformation, fracturing and fluid flow in fracture apertures and in the permeable rock matrix, would be an important tool for developing a better understanding of fracturing behaviors of crystalline brittle rocks driven by thermal and (or) hydraulic pressure gradients. In this paper, we present a physics-based hydraulic fracturing simulator based on coupling a quasi-static discrete element model (DEM) for deformation and fracturing with conjugate lattice network flow model for fluid flow in both fractures and porous matrix. Fracturing is represented explicitly by removing broken bonds from the network to represent microcracks. Initiation of new microfractures and growth and coalescence of the microcracks leads to the formation of macroscopic fractures when external and/or internal loads are applied. The coupled DEM-network flow model reproduces realistic growth pattern of hydraulic fractures. In particular, simulation results of perforated horizontal wellbore clearly demonstrate that elastic interactions among multiple propagating fractures, fluid viscosity, strong coupling between fluid pressure fluctuations within fractures and fracturing, and lower length scale heterogeneities, collectively lead to complicated fracturing patterns.

  14. Hydraulic rams; a comparative investigation

    NARCIS (Netherlands)

    Tacke, J.H.P.M.

    1988-01-01

    A mathematical model describing the essential features of hydraulic ram operation is developed in order to clarify the possibilities and limitations of the ram relative to its site and its adjustments. The model distinguishes three different periods in the pumping cycle of the hydraulic ram: acceler

  15. Hydraulics. FOS: Fundamentals of Service.

    Science.gov (United States)

    John Deere Co., Moline, IL.

    This manual on hydraulics is one of a series of power mechanics texts and visual aids for training in the servicing of agricultural and industrial machinery. Focus is on oil hydraulics. Materials provide basic information and illustrations for use by vocational students and teachers as well as shop servicemen and laymen. The twelve chapters focus…

  16. A study of processes for welding pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Weston, J. (ed.)

    1991-07-01

    A review was made of exisiting and potential processes for welding pipelines: fusion welding (arc, electron beam, laser, thermit) and forge welding (friction, flash, magnetically impelled arc butt, upset butt, explosive, shielded active gas, gas pressure). Consideration of J-lay operations gave indications that were reflections of the status of the processes in terms of normal land and offshore S-lay operation: forge welding processes, although having promise require considerable development; fusion welding processes offer several possibilities (mechanized GMA welding likely to be used in 1991-2); laser welding requires development in all pipeline areas: a production machine for electron beam welding will involve high costs. Nondestructive testing techniques are also reviewed. Demand for faster quality assessment is being addressed by speeding radiographic film processing and through the development of real time radiography and automatic ultrasonic testing. Conclusions on most likely future process developments are: SMAW with cellulosic electrodes is best for tie-ins, short pip runs; SMAW continues to be important for small-diameter lines, although mechanized GMA could be used, along with mechanical joining, MIAB, radial fraction, and flash butt; mechanized GMA welding is likely to predominate for large diameter lines and probably will be used for the first J-lay line (other techniques could be used too); and welding of piping for station facilities involves both shop welding of sub-assemblies and on-site welding of pipe and sub-assemblies to each other (site welding uses both SMAW and GMAW). Figs, tabs.

  17. Effect of Welding Methods on the Structure and Mechanical Properties of Welded Joints of Screw Piles

    Science.gov (United States)

    Golikov, N. I.; Sidorov, M. M.; Stepanova, K. V.

    2016-11-01

    Mechanical properties and characteristics of the structure of welded joints of screw piles are studied. It is shown that cast tips from steel 25L do not meet the performance specifications for operation in the Northern climatic zone. Quality welded joints of screw piles can be obtained by semiautomatic welding in an environment of CO2 with Sv-08G2S welding wire.

  18. Development of technique for laser welding of biological tissues using laser welding device and nanocomposite solder.

    Science.gov (United States)

    Gerasimenko, A; Ichcitidze, L; Podgaetsky, V; Ryabkin, D; Pyankov, E; Saveliev, M; Selishchev, S

    2015-08-01

    The laser device for welding of biological tissues has been developed involving quality control and temperature stabilization of weld seam. Laser nanocomposite solder applied onto a wound to be weld has been used. Physicochemical properties of the nanocomposite solder have been elucidated. The nature of the tissue-organizing nanoscaffold has been analyzed at the site of biotissue welding.

  19. ALGORITHM AND IMPLEMENTATION OF AUTO-SEARCHING WELD LINE FOR WELDING MOBILE ROBOT

    Institute of Scientific and Technical Information of China (English)

    ZHANG Ke; L(U) Xueqin; WU Yixiong; LOU Songnian

    2006-01-01

    An algorithm of auto-searching weld line for welding mobile robot is presented.Auto-searching weld line is that the robot can automatically recognize a weld groove according to the characteristics of the weld groove before welding, and then adjust itself posture to the desired status preparing for welding, namely, it is a process that the robot autonomously aligns itself to the center of welding seam. Firstly, the configuration of welding mobile robot with the function of auto-searching weld line is introduced, then the algorithm and implementation of auto-searching weld line are presented on the basis of kinematics model of the robot, at last trajectory planning among auto-searching weld line is investigated in detail. The experiment result shows that the developed welding mobile robot can successfully implement the task of auto-searching weld line before welding, tracking error precision can be controlled to approximate ± 1.5 mm, and satisfy the requirement of practical welding project.

  20. EMAT weld inspection and weld machine diagnostic system for continuous coil processing lines

    Science.gov (United States)

    Latham, Wayne M.; MacLauchlan, Daniel T.; Geier, Dan P.; Lang, Dennis D.

    1996-11-01

    Weld breaks of steel coil during cold rolling and continuous pickling operations are a significant source of lost productivity and product yield. Babcock and Wilcox Innerspec Technologies has developed a weld process control system which monitors the key variables of the welding process and determines the quality of the welds generated by flash butt welding equipment. This system is known as the Temate 2000 Automated Flash Butt Weld Inspection and Weld Machine Diagnostic System. The Temate 2000 system utilizes electro- magnetic acoustic transducer (EMAT) technology as the basis for performing on-line, real-time, nondestructive weld quality evaluation. This technique accurately detects voids, laps, misalignment and over/under trim conditions in the weld. Results of the EMAT weld inspection are immediately presented to the weld machine operator for disposition. Welding process variables such as voltage, current, platen movements and upset pressures are monitored and collected with the high speed data acquisition system. This data is processed and presented in real-time display to indicate useful welding process information such as platen crabbing, upset force, peak upset current, and many others. Alarming for each variable is provided and allows detailed maintenance reports and summary information to be generated. All weld quality and process parameter data are stored, traceable to each unique weld, and available for post process evaluation. Installation of the Temate 2000 system in a major flat rolled steel mill has contributed to near elimination of weld breakage and increased productivity at this facility.