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Sample records for hybrid pipe welding

  1. Study of Mechanical Properties and Characterization of Pipe Steel welded by Hybrid (Friction Stir Weld + Root Arc Weld) Approach

    Energy Technology Data Exchange (ETDEWEB)

    Lim, Yong Chae [ORNL; Sanderson, Samuel [MegaStir Technologies LLC; Mahoney, Murray [Consultant; Wasson, Andrew J [ExxonMobil, Upstream Research Company (URC); Fairchild, Doug P [ExxonMobil, Upstream Research Company (URC); Wang, Yanli [ORNL; Feng, Zhili [ORNL

    2015-01-01

    Friction stir welding (FSW) has recently attracted attention as an alternative construction process for gas/oil transportation applications due to advantages compared to fusion welding techniques. A significant advantage is the ability of FSW to weld the entire or nearly the entire wall thickness in a single pass, while fusion welding requires multiple passes. However, when FSW is applied to a pipe or tube geometry, an internal back support anvil is required to resist the plunging forces exerted during FSW. Unfortunately, it may not be convenient or economical to use internal backing support due to limited access for some applications. To overcome this issue, ExxonMobil recently developed a new concept, combining root arc welding and FSW. That is, a root arc weld is made prior to FSW that supports the normal loads associated with FSW. In the present work, mechanical properties of a FSW + root arc welded pipe steel are reported including microstructure and microhardness.

  2. Explosive welding of pipes

    Energy Technology Data Exchange (ETDEWEB)

    Drennov, O.; Burtseva, O.; Kitin, A. [Russian Federal Nuclear Center, Sarov (Russian Federation)

    2006-08-15

    Arrangement of pipelines for the transportation of oil and gas is a complicated problem. In this paper it is suggested to use the explosive welding method to weld pipes together. This method is rather new. This method can be advantageous (saving material and physical resources) comparing to its static analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. We suggest to perform explosive welding according to the following scheme: the ends of the 2 pipes are connected, the external surfaces are kept at a similar level. A cylindrical steel layer of diameter larger than the pipe diameter is set around the pipe joint and an explosive charge is placed on its external surface. The basic problem is the elimination of strains and reduction of pipe diameter in the area of the dynamic effect. The suggestion is to use water as filler: the volume of pipes in the area adjacent to the zone of explosive welding is totally filled with water. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gas dynamic and elastic-plastic calculations we determined non-deformed mass of water. Model experiments with pipes having radii R = 57 mm confirmed results of the calculations and the possibility in principle to weld pipes by explosion with use of water as filler.

  3. Explosive Welding of Pipes

    Science.gov (United States)

    Drennov, Oleg; Drennov, Andrey; Burtseva, Olga

    2013-06-01

    For connection by welding it is suggested to use the explosive welding method. This method is rather new. Nevertheless, it has become commonly used among the technological developments. This method can be advantageous (saving material and physical resources) comparing to its statical analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. Explosive welding of cylindrical surfaces is performed by launching of welded layer along longitudinal axis of construction. During this procedure, it is required to provide reliable resistance against radial convergent strains. The traditional method is application of fillers of pipe cavity, which are dense cylindrical objects having special designs. However, when connecting pipes consecutively in pipelines by explosive welding, removal of the fillers becomes difficult and sometimes impossible. The suggestion is to use water as filler. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gasdynamic and elastic-plastic calculations we determined non-deformed mass of water (perturbations, which are moving in the axial direction with sound velocity, should not reach the layer end boundaries for 5-7 circulations of shock waves in the radial direction). Linear dimension of the water layer from the zone of pipe coupling along axis in each direction is >= 2R, where R is the internal radius of pipe.

  4. 46 CFR 154.660 - Pipe welding.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Pipe welding. 154.660 Section 154.660 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SAFETY STANDARDS FOR... § 154.660 Pipe welding. (a) Pipe welding must meet Part 57 of this chapter. (b) Longitudinal butt...

  5. Investigation of high-frequency pipe welding

    Science.gov (United States)

    Konovalov, Nikolai A.; Lakhno, Nikolay I.; Gushchin, A. G.; Putryk, N. D.; Kovalenko, Vladimir I.; Galkina, V. A.; Veselovsky, Vladimir B.; Furmanov, Valeri B.; Kovika, Nikolai D.; Novikov, Leonid V.; Shcherbina, V. N.

    1993-01-01

    For investigation of a pipe welding process at high-frequency heating aimed at increasing of pipe quality and decreasing of spoilage, the use of high-speed recording and TV-technique is considered to be effective. The authors have created a visual inspection system for pipe welding process studies at a tube mill of the Novomoskovsk Pipe Plant.

  6. Assessment of the integrity of welded pipes

    OpenAIRE

    Šarkoćević, Živče; Arsić, Miodrag; Sedmak, Aleksandar; MEĐO, Bojan; Mišić, Milan; id_orcid 0000-0003-0550-1851

    2014-01-01

    The subject of the paper is analysis of the integrity of welded pipes made of API J55 steel by high frequency contact welding (HF). Experimental research on the mechanical properties of the base material was conducted on pipes withdrawn from exploatation after 70 000 hours at service. Defect influence of the surface crack on the integrity of pipes was tested using hydrostatic pressure of pipes with axial surface crack in the base material. Fracture behaviour was tested using modified compact ...

  7. Hybrid laser-arc welding

    DEFF Research Database (Denmark)

    Hybrid laser-arc welding (HLAW) is a combination of laser welding with arc welding that overcomes many of the shortfalls of both processes. This important book gives a comprehensive account of hybrid laser-arc welding technology and applications. The first part of the book reviews...... the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

  8. Hybrid laser-arc welding

    DEFF Research Database (Denmark)

    the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

  9. Development of bore tools for pipe welding and cutting

    Energy Technology Data Exchange (ETDEWEB)

    Oka, Kiyoshi; Ito, Akira; Takiguchi, Yuji [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    1998-04-01

    In the International Thermonuclear Experimental Reactor (ITER), in-vessel components replacement and maintenance requires that connected cooling pipes be cut and removed beforehand and that new components be installed to which cooling pipes must be rewelded. All welding must be inspected for soundness after completion. These tasks require a new task concept for ensuring shielded areas and access from narrow ports. Thus, it became necessary to develop autonomous locomotion welding and cutting tools for branch and main pipes to weld pipes by in-pipe access; a system was proposed that cut and welded branch and main pipes after passing inside pipe curves, and elemental technologies developed. This paper introduces current development in tools for welding and cutting branch pipes and other tools for welding and cutting the main pipe. (author)

  10. Explosive Forming of Butt Welded Pipe Reducers.

    Science.gov (United States)

    1979-04-01

    NOSL MT OS2 _ Eli _ _El [LII] DliB I I —~~~~~~~~~~ I 4 1 V S -. RB’ORT NO. M1052 AP~t 1919v-fl o~toswE FORMING (j~~c BUTI WELDED PIPE RE~~~ A PQWECT

  11. Study of fatigue behavior of longitudinal welded pipes

    Science.gov (United States)

    Simion, P.; Dia, V.; Istrate, B.; Hrituleac, G.; Hrituleac, I.; Munteanu, C.

    2016-08-01

    During transport and storage of the various fluids, welded pipes are subjected to cyclic loading due to pressure fluctuations that often exceed the prescribed values for normal operation. These cyclic loading can significantly reduce the life of the pipes; as a result the design should be based on the fatigue strength not only on static resistance. In general the fatigue strength of pipes is dependent by strength, pipe geometry and surface quality. In case of the electric longitudinal welded pipes, the fatigue strength is significantly limited by concentration of residual stress and the size of existing defects in the weld seam. This paper presents the fatigue behaviour of the electric welded pipes by high frequency, under conditions that simulate real operating conditions pipes. Fatigue testing was performed on welded pipes made of micro alloyed carbon steels. Some of these pipes were previously subjected to a heat treatment of normalization, in order to also determine the influence of heat treatment on the fatigue strength of welded pipes. To determine and correlate the different factors affecting the fatigue strength, welded pipes were also subjected to various tests: tensile tests, impact tests, measurement of micro hardness, microstructural analysis by optical microscopy and scanning electron microscopy.

  12. Fatal carbon monoxide intoxication after acetylene gas welding of pipes.

    Science.gov (United States)

    Antonsson, Ann-Beth; Christensson, Bengt; Berge, Johan; Sjögren, Bengt

    2013-06-01

    Acetylene gas welding of district heating pipes can result in exposure to high concentrations of carbon monoxide. A fatal case due to intoxication is described. Measurements of carbon monoxide revealed high levels when gas welding a pipe with closed ends. This fatality and these measurements highlight a new hazard, which must be promptly prevented.

  13. FFTF report: FFTF piping installation and welding techniques

    Energy Technology Data Exchange (ETDEWEB)

    Gilles, J.

    1975-03-14

    The main sodium piping with a diameter of 16'' or 28 '' is being installed at the FFTF construction site starting in December 1974. The supplier and authority demarcations are: Combustion Engineering supplies the reactor vessel, guard vessel and adjoining pipes and uses the machine welding equipment ''Dimetrics''; for the piping system of the primary and secondary loops the pipes manufactured by Rollmet at HUICO, Pasco, were delivered and prefabricated there, as far as compatible with the installation. ''Astroarc'' welding machines are used by Bechtel for the piping prefabrication in the weld laboratory as well as on site at the construction site. Technical welding problems occurring during the course of the installation at the construction site and several during this time are described. At present 6 weld seams in the reactor and 14 weld seams in the secondary loop are accepted. The requirement exists to carry out as many welds as possible automatically, in order to produce sodium pipe welds of high technical quality and which are reproducible. The welding equipment is described.

  14. Surface Hardness of Friction Stir Welded AA6063 Pipe

    OpenAIRE

    Ismail Azman; Awang Mokhtar

    2014-01-01

    The external surface hardness of friction stir welded aluminum alloy 6063 pipe joint was investigated in this paper. The 89mm of outside diameter pipe with 5mm of wall thickness was used as test pipe piece for this experiment on closed butt joint configuration by utilising Bridgeport 2216 CNC milling machine and orbital clamping unit specially designed to cater for this task and function. Several welded samples were produced on varying process parameters which were successfully joined by usin...

  15. Review of laser hybrid welding

    DEFF Research Database (Denmark)

    Bagger, Claus

    2004-01-01

    In this artucle an overview og the hybrid welding process is given. After a short historic overview, a review of the fundamental phenomenon taking place when a laser (CO2 or Nd:YAG) interacts in the same molten pool as a more conventional source of energy, e.g. tungsten in-active gas, plasma...

  16. Review of laser hybrid welding

    DEFF Research Database (Denmark)

    Bagger, Claus

    2004-01-01

    In this artucle an overview og the hybrid welding process is given. After a short historic overview, a review of the fundamental phenomenon taking place when a laser (CO2 or Nd:YAG) interacts in the same molten pool as a more conventional source of energy, e.g. tungsten in-active gas, plasma...

  17. The algorithm of verification of welding process for plastic pipes

    Science.gov (United States)

    Rzasinski, R.

    2017-08-01

    The study analyzes the process of butt welding of PE pipes in terms of proper selection of connector parameters. The process was oriented to the elements performed as a series of types of pipes. Polymeric materials commonly referred to as polymers or plastics, synthetic materials are produced from oil products in the polyreaction compounds of low molecular weight, called monomers. During the polyreactions monomers combine to build a macromolecule material monomer named with the prefix poly polypropylene, polyethylene or polyurethane, creating particles in solid state on the order of 0,2 to 0,4 mm. Finished products from polymers of virtually any shape and size are obtained by compression molding, injection molding, extrusion, laminating, centrifugal casting, etc. Weld can only be a thermoplastic that softens at an elevated temperature, and thus can be connected via a clamp. Depending on the source and method of supplying heat include the following welding processes: welding contact, radiant welding, friction welding, dielectric welding, ultrasonic welding. The analysis will be welding contact. In connection with the development of new generation of polyethylene, and the production of pipes with increasing dimensions (diameter, wall thickness) is important to select the correct process.

  18. Simulation of Welding of Thin-Walled Pipe

    Directory of Open Access Journals (Sweden)

    Marek GEBAUER

    2013-12-01

    Full Text Available The presented paper deals with the residual stress after a welding operation performed by using the TIG method. It was necessary to determine whether or not tension plays a major role in the distortion of the geometry of a thin-walled pipe, or in other words, whether the drawing dimension of the ovality exceeds the specified tolerance. The result of this simulation will help to determine whether or not designers will have to find another technological solution to complete parts. The assembly consists of three parts: the weld bead, thin-walled pipe, and hoop, which are connected by welds as a final product.

  19. 46 CFR 154.524 - Piping joints: Welded and screwed couplings.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Piping joints: Welded and screwed couplings. 154.524... Equipment Cargo and Process Piping Systems § 154.524 Piping joints: Welded and screwed couplings. Pipe... warmer. (d) Screwed couplings are allowed for instrumentation and control piping that meets §...

  20. Study on design pressure of in-service welding pipes

    Institute of Scientific and Technical Information of China (English)

    XUE Xiaolong; ZHU Jiagui; SANG Zhifu

    2006-01-01

    A method of predicting design pressure and burn-through of in-service welding pipes was established. Temperature distributions of in-service welding under variable parameters were simulated by FEM. The effect of flowing of internal media was regarded as forced convection. Based on the numerical results, design pressure of the pipe can be obtained and burn-through can be predicted. It can be concluded that the design pressure decreases with the increasing of heat input. RSF and design pressure of the pipe increase with the increasing of flow rate. There is a range in which the increase changes greatly. For in-service welding, the range should be considered adequately to determine operating condition optimally. RSF increases with the increasing of pipe wall thickness. While the thickness increases to an extent, RSF shows little increase. According to the curves of design pressure versus different parameters, safe working pressure can be achieved.

  1. Evolution of a Laser Hybrid Welding Map

    Science.gov (United States)

    Kaplan, Alexander F. H.; Frostevarg, Jan; Ilar, Torbjörn; Bang, Hee-Seon; Bang, Han-Sur

    Laser arc hybrid welding combines the advantages but also the complex physical mechanisms of gas metal arc welding and laser keyhole welding. From manifold mainly experimental but also theoretical research results a map with versatile functions was initiated for the first time. The purpose is to survey the overall context and to facilitate navigation to the various phenomena that are shown through case studies accompanied by theoretical explanations and guidelines for optimization. Though not complete, the map enables systematic and graphical navigation to relevant publications. Based on a fundamental structure of the map, which was decided early, it is inherently extendable in the future by adding existing and new knowledge, also from other research groups, enabling evolution. The fundament of the map structure comprises gouge thickness, joint type and metal grade, in coherence with product and weld designers' starting points. The next hierarchy level of the map offers options in the joint type as well as in hybrid welding techniques. The latter contains techniques like double-sided welding, pulse shaping management of the arc or laser, CMT arcs, tandem arcs, or remelting of undercuts. In addition to laser-arc hybrid welding, other hybrid laser techniques like multilayer hot-wire laser welding of narrow gaps or hybrid laser friction stir welding can be taken into account. At the other end of the hierarchy, the map offers via a database-like archive electronic navigation to research results like weld macrographs, high speed imaging or numerical simulation results of the welding process.

  2. Hybrid Modeling of Elastic Wave Scattering in a Welded Cylinder

    Science.gov (United States)

    Mahmoud, A.; Shah, A. H.; Popplewell, N.

    2003-03-01

    In the present study, a 3D hybrid method, which couples the finite element region with guided elastic wave modes, is formulated to investigate the scattering by a non-axisymmetric crack in a welded steel pipe. The algorithm is implemented on a parallel computing platform. Implementation is facilitated by the dynamic memory allocation capabilities of Fortran 90™ and the parallel processing directives of OpenMp™. The algorithm is validated against available numerical results. The agreement with a previous 2D hybrid model is excellent. Novel results are presented for the scattering of the first longitudinal mode from different non-axisymmetric cracks. The trend of the new results is consistent with the previous findings for the axisymmetric case. The developed model has potential application in ultrasonic nondestructive evaluation of welded steel pipes.

  3. 78 FR 60897 - Certain Welded Large Diameter Line Pipe From Japan

    Science.gov (United States)

    2013-10-02

    ... COMMISSION Certain Welded Large Diameter Line Pipe From Japan Determination On the basis of the record \\1... the antidumping duty order on certain welded large diameter line pipe from Japan would likely to lead... Certain Welded Large Diameter Line Pipe from Japan: Investigation No. 731-TA-919 (Second Review). By order...

  4. Thermo-Mechanical Analysis of a Single-Pass Weld Overlay and Girth Welding in Lined Pipe

    Science.gov (United States)

    Obeid, Obeid; Alfano, Giulio; Bahai, Hamid

    2017-08-01

    The paper presents a nonlinear heat-transfer and mechanical finite-element (FE) analyses of a two-pass welding process of two segments of lined pipe made of a SUS304 stainless steel liner and a C-Mn steel pipe. The two passes consist of the single-pass overlay welding (inner lap weld) of the liner with the C-Mn steel pipe for each segment and the single-pass girth welding (outer butt weld) of the two segments. A distributed power density of the moving welding torch and a nonlinear heat-transfer coefficient accounting for both radiation and convection have been used in the analysis and implemented in user subroutines for the FE code ABAQUS. The modeling procedure has been validated against previously published experimental results for stainless steel and carbon steel welding separately. The model has been then used to determine the isotherms induced by the weld overlay and the girth welding and to clarify their influence on the transient temperature field and residual stress in the lined pipe. Furthermore, the influence of the cooling time between weld overlay and girth welding and of the welding speed have been examined thermally and mechanically as they are key factors that can affect the quality of lined pipe welding.

  5. Thermo-Mechanical Analysis of a Single-Pass Weld Overlay and Girth Welding in Lined Pipe

    Science.gov (United States)

    Obeid, Obeid; Alfano, Giulio; Bahai, Hamid

    2017-07-01

    The paper presents a nonlinear heat-transfer and mechanical finite-element (FE) analyses of a two-pass welding process of two segments of lined pipe made of a SUS304 stainless steel liner and a C-Mn steel pipe. The two passes consist of the single-pass overlay welding (inner lap weld) of the liner with the C-Mn steel pipe for each segment and the single-pass girth welding (outer butt weld) of the two segments. A distributed power density of the moving welding torch and a nonlinear heat-transfer coefficient accounting for both radiation and convection have been used in the analysis and implemented in user subroutines for the FE code ABAQUS. The modeling procedure has been validated against previously published experimental results for stainless steel and carbon steel welding separately. The model has been then used to determine the isotherms induced by the weld overlay and the girth welding and to clarify their influence on the transient temperature field and residual stress in the lined pipe. Furthermore, the influence of the cooling time between weld overlay and girth welding and of the welding speed have been examined thermally and mechanically as they are key factors that can affect the quality of lined pipe welding.

  6. Predictions for fatigue crack growth life of cracked pipes and pipe welds using RMS SIF approach and experimental validation

    Energy Technology Data Exchange (ETDEWEB)

    Arora, Punit, E-mail: punit@barc.gov.in [Bhabha Atomic Research Centre, Department of Atomic Energy, Maharashtra, Mumbai 400 085 (India); Singh, P.K.; Bhasin, Vivek; Vaze, K.K.; Ghosh, A.K. [Bhabha Atomic Research Centre, Department of Atomic Energy, Maharashtra, Mumbai 400 085 (India); Pukazhendhi, D.M.; Gandhi, P.; Raghava, G. [Structural Engineering Research Centre, Chennai 600 113 (India)

    2011-10-15

    The objective of the present study is to understand the fatigue crack growth behavior in austenitic stainless steel pipes and pipe welds by carrying out analysis/predictions and experiments. The Paris law has been used for the prediction of fatigue crack growth life. To carry out the analysis, Paris constants have been determined for pipe (base) and pipe weld materials by using Compact Tension (CT) specimens machined from the actual pipe/pipe weld. Analyses have been carried out to predict the fatigue crack growth life of the austenitic stainless steel pipes/pipes welds having part through cracks on the outer surface. In the analyses, Stress Intensity Factors (K) have been evaluated through two different schemes. The first scheme considers the 'K' evaluations at two points of the crack front i.e. maximum crack depth and crack tip at the outer surface. The second scheme accounts for the area averaged root mean square stress intensity factor (K{sub RMS}) at deepest and surface points. Crack growth and the crack shape with loading cycles have been evaluated. In order to validate the analytical procedure/results, experiments have been carried out on full scale pipe and pipe welds with part through circumferential crack. Fatigue crack growth life evaluated using both schemes have been compared with experimental results. Use of stress intensity factor (K{sub RMS}) evaluated using second scheme gives better fatigue crack growth life prediction compared to that of first scheme. Fatigue crack growth in pipe weld (Gas Tungsten Arc Welding) can be predicted well using Paris constants of base material but prediction is non-conservative for pipe weld (Shielded Metal Arc Welding). Further, predictions using fatigue crack growth rate curve of ASME produces conservative results for pipe and GTAW pipe welds and comparable results for SMAW pipe welds. - Highlights: > Predicting fatigue crack growth of Austenitic Stainless Steel pipes and pipe welds. > Use of RMS-SIF and

  7. 78 FR 45271 - Welded Stainless Steel Pressure Pipe From Malaysia, Thailand, and Vietnam

    Science.gov (United States)

    2013-07-26

    ... COMMISSION Welded Stainless Steel Pressure Pipe From Malaysia, Thailand, and Vietnam Determination On the... injured by reason of imports from Malaysia, Thailand, and Vietnam of welded stainless steel pressure pipe... pipe from Malaysia, Thailand, and Vietnam. Accordingly, effective May 16, 2013, the...

  8. Comparison between hybrid laser-MIG welding and MIG welding for the invar36 alloy

    Science.gov (United States)

    Zhan, Xiaohong; Li, Yubo; Ou, Wenmin; Yu, Fengyi; Chen, Jie; Wei, Yanhong

    2016-11-01

    The invar36 alloy is suitable to produce mold of composite materials structure because it has similar thermal expansion coefficient with composite materials. In the present paper, the MIG welding and laser-MIG hybrid welding methods are compared to get the more appropriate method to overcome the poor weldability of invar36 alloy. According to the analysis of the experimental and simulated results, it has been proved that the Gauss and cone combined heat source model can characterize the laser-MIG hybrid welding heat source well. The total welding time of MIG welding is 8 times that of hybrid laser-MIG welding. The welding material consumption of MIG welding is about 4 times that of hybrid laser-MIG welding. The stress and deformation simulation indicate that the peak value of deformation during MIG welding is 3 times larger than that of hybrid laser-MIG welding.

  9. The Electrochemical Investigation of the Corrosion Rates of Welded Pipe ASTM A106 Grade B

    Directory of Open Access Journals (Sweden)

    Trinet Yingsamphancharoen

    2016-08-01

    Full Text Available The aim of this work was to investigate the corrosion rate of welded carbon steel pipe (ASTM (American Society for Testing and Materials A106 Grade B by GTAW under the currents of 60, 70, and 80 A. All welded pipes satisfied weld procedure specifications and were verified by a procedure qualification record. The property of used materials was in agreement with the ASME standard: section IX. The welded pipe was used for schematic model corrosion measurements applied in 3.5 wt % NaCl at various flow rates and analyzed by using the electrochemical technique with Tafel’s equation. The results showed the correlation between the flow rate and the corrosion rate of the pipe; the greater the flow rate, the higher corrosion rate. Moreover, the welded pipe from the welding current of 70 A exhibited higher tensile strength and corrosion resistance than those from currents of 60 and 80 A. It indicated that the welding current of 70 A produced optimum heat for the welding of A106 pipe grade B. In addition, the microstructure of the welded pipe was observed by SEM. The phase transformation and crystallite size were analyzed by XRD and Sherrer’s equation. The results suggested that the welding current could change the microstructure and phase of the welded pipe causing change in the corrosion rate.

  10. Key results for the NRC`s Short Cracks in Piping and Piping Welds Research Program

    Energy Technology Data Exchange (ETDEWEB)

    Wilkowski, G.; Krishnaswamy, P.; Brust, F. [Battelle, Columbus, OH (United States)] [and others

    1995-04-01

    The overall objective of the Short Cracks in Piping and Piping Welds Program is to verify and improve engineering analyses to predict the fracture behavior of circumferentially cracked pipe under quasi-static loading with particular attention to crack lengths typically used in LBB or flaw evaluation criteria. The USNCRC program at Battelle was initiated in March 1990 and is scheduled to be completed in December 1994. This paper discusses key results from the overall program with particular emphasis on the efforts since the last WRSIM meeting. The program consists of eight technical tasks as listed below: task 1 short through-wall-cracked (TWC) pipe evaluations; task 2 short surface-cracked (SC) pipe evaluations; task 3 bi-metallic weld crack evaluations; task 4 dynamic strain aging and crack instabilities; task 5 fracture evaluations of anisotropic pipe; task 6 crack-opening-area evaluations; task 7 NRCPIPE code improvements; task 8 additional efforts. Task 8 is a collection of new efforts initiated during the coarse of the program. A list of the full-scale pipe experiments in this program is given in Table 1. All of the experiments have been completed. The most recent accomplishments in each of the tasks listed above are discussed below. The details of all the results in the eight tasks are published in the semiannual reports as well as topical reports from the program.

  11. Heat sink welding of austenitic stainless steel pipes to control distortion and residual stress

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, H.; Albert, S.K.; Bhaduri, A.K. [Materials Technology Div., Indira Gandhi Centre for Atomic Research, Kalpakkam (India)

    2007-07-01

    Construction of India's Prototype Fast Breeder Reactor (PFBR) involves extensive welding of austenitic stainless steels pipes of different dimensions. Due to high thermal expansion coefficient and poor thermal conductivity of this class of steels, welding can result in significant distortion of these pipes. Attempts to arrest this distortion can lead to high levels of residual stresses in the welded parts. Heat sink welding is one of the techniques often employed to minimize distortion and residual stress in austenitic stainless steel pipe welding. This technique has also been employed to repair welding of the piping of the Boiling Water Reactors (BWRs) subjected to radiation induced intergranular stress corrosion cracking (IGSCC). In the present study, a comparison of the distortion in two pipe welds, one made with heat sink welding and another a normal welds. Pipes of dimensions 350{phi} x 250(L) x 8(t) mm was fabricated from 316LN plates of dimensions 1100 x 250 x 8 mm by bending and long seam (L-seam) welding by SMAW process. Two fit ups with a root gap of 2 mm, land height of 1mm and a groove angle of 70 were prepared using these pipes for circumferential seam (C-seam) welding. Dimensions at predetermined points in the fit up were made before and after welding to check the variation in radius, circumference and and ovality of the pipes. Root pass for both the pipe fit up were carried out using conventional GTAW process with 1.6 mm AWS ER 16-8-2 as consumables. Welding of one of the pipe fit ups were completed using conventions GTAW process while the other was completed using heat sink welding. For second and subsequent layers of welding using this process, water was sprayed at the root side of the joint while welding was in progress. Flow rate of the water was {proportional_to}6 1/minute. Welding parameters employed were same as those used for the other pipe weld. Results of the dimensional measurements showed that there is no circumferential shrinkage in

  12. Three-dimensional finite element analysis for estimation of the weld residual stress in the dissimilar butt weld piping

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kyoung Soo; Kim, Man Won; Lee, Sung Ho [KHNP Central Research Institute, Daejeon (Korea, Republic of)

    2013-01-15

    Numerous dissimilar metal welds are used to connect carbon steel and stainless steel in nuclear power plants. Recently, some cracks have occurred in the dissimilar metal welds, and welding residual stress is considered as a contributing factor to the cracks. In this study, welding residual stresses in dissimilar butt weld piping were evaluated by the 3-dimensional (3-D) finite element method. Welding residual stresses along the circumference of heat affected zones as well as weld regions were obtained through the analysis, which could not be obtainable with 2-dimensional (2-D) analysis. The differences between 2-D analysis and 3-D analysis are presented in this paper.

  13. 78 FR 21105 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Preliminary Results of Antidumping...

    Science.gov (United States)

    2013-04-09

    ... Carbon Steel Pipes and Tubes from Thailand: 2011- 2012 Administrative Review,'' dated concurrently with... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Thailand: Preliminary Results of Antidumping Duty Administrative Review; 2011- 2012 AGENCY: Import Administration,...

  14. MODEL OF LASER-TIG HYBRID WELDING HEAT SOURCE

    Institute of Scientific and Technical Information of China (English)

    Chen Yanbin; Li Liqun; Feng Xiaosong; Fang Junfei

    2004-01-01

    The welding mechanism of laser-TIG hybrid welding process is analyzed. With the variation of arc current, the welding process is divided into two patterns: deep-penetration welding and heat conductive welding. The heat flow model of hybrid welding is presented. As to deep-penetration welding, the heat source includes a surface heat flux and a volume heat flux. The heat source of heat conductive welding is composed of two Gaussian distribute surface heat sources. With this heat source model, a temperature field is calculated. The finite element code MARC is employed for this purpose. The calculation results show a good agreement with the experimental data.

  15. Welding characteristics in different laser-TIG hybrid manners

    Institute of Scientific and Technical Information of China (English)

    陈彦宾; 雷正龙; 李俐群; 吴林

    2004-01-01

    An experiment for determining the laser-TIG hybrid welding characteristics was carried out in three kinds of hybrid methods: CO2 laser-TIG coaxial hybrid, CO2 laser-TIG paraxial hybrid and Nd: YAG laser-TIG paraxial hybrid. The experimental results indicate that hybrid welding has two welding mechanisms in CO2 laser-TIG hybrid welding: deep penetration welding and heat conduction welding. As the effect of the laser-induced keyhole, the arc root is condensed, the current density and penetration depth increase significantly, the welding characteristic is apt to deep penetration welding. When current increases to some degree, the keyhole induced by laser disappears, which produces a shallow penetration and wide bead. The weld exhibits heat conduction welding characteristics. Furthermore, the arc images and weld bead cross-sections of three kinds of hybrid manners were also compared and analyzed at different welding currents, which established the foundation for understanding the welding characteristics of laser-TIG hybrid welding comprehensively.

  16. Studies on CO2-laser Hybrid-Welding of Copper

    DEFF Research Database (Denmark)

    Nielsen, Jakob Skov; Olsen, Flemming Ove; Bagger, Claus

    2005-01-01

    CO2-laser welding of copper is known to be difficult due to the high heat conductivity of the material and the high reflectivity of copper at the wavelength of the CO2-laser light. THis paper presents a study of laser welding of copper, applying laser hybrid welding. Welding was performed...... as a hybrid CO2-laser and GTAW welding process in 2 mm pure copper sheets. The purpose was to identify maximum welding speeds for the three independent welding processes, i.e. GTAW alone, laser alone and combined processes. After welding, representative welds were quality assesed according to inernational...... norms. The paper describes the results obtained, showing significant productivity improvements and good weld qualities applying laser hybrid welding....

  17. Studies on CO2-laser Hybrid-Welding of Copper

    DEFF Research Database (Denmark)

    Nielsen, Jakob Skov; Olsen, Flemming Ove; Bagger, Claus

    2005-01-01

    CO2-laser welding of copper is known to be difficult due to the high heat conductivity of the material and the high reflectivity of copper at the wavelength of the CO2-laser light. THis paper presents a study of laser welding of copper, applying laser hybrid welding. Welding was performed...... as a hybrid CO2-laser and GTAW welding process in 2 mm pure copper sheets. The purpose was to identify maximum welding speeds for the three independent welding processes, i.e. GTAW alone, laser alone and combined processes. After welding, representative welds were quality assesed according to inernational...... norms. The paper describes the results obtained, showing significant productivity improvements and good weld qualities applying laser hybrid welding....

  18. Phased array ultrasonic technology contribution to engineering critical assessment (ECA) of economizer piping welds

    Energy Technology Data Exchange (ETDEWEB)

    Ciorau, P.; Gray, D.; Daks, W. [Ontario Power Generation, Pickering, Ontario (Canada)]. E-mail: peter.ciorau@opg.com

    2006-09-15

    This paper describes the application of phased array ultrasonic technology for engineering critical assessment of economizer piping welds. The objective is to detect and size fatigue cracks in the counter bore area of carbon steel boiler feedwater piping welds of a thermal station. A size accuracy of {+-} 1 mm for the outer ligament was required.

  19. 75 FR 76025 - Stainless Steel Butt-Weld Pipe Fittings From Japan, Korea, and Taiwan

    Science.gov (United States)

    2010-12-07

    ... party responded to the sunset review notice of initiation by the applicable deadline * * *'' (75 FR... COMMISSION Stainless Steel Butt-Weld Pipe Fittings From Japan, Korea, and Taiwan AGENCY: United States... stainless steel butt-weld pipe fittings from Japan, Korea, and Taiwan would be likely to lead...

  20. 75 FR 53714 - Stainless Steel Butt-Weld Pipe Fittings From Japan, Korea, and Taiwan

    Science.gov (United States)

    2010-09-01

    ... imports of stainless steel butt-weld pipe fittings from Japan (53 FR 9787). On February 23, 1993, Commerce... on imports of stainless steel butt-weld pipe fittings from Japan, Korea, and Taiwan (65 FR 11766... Japan, Korea, and Taiwan (70 FR 61119). The Commission is now conducting third reviews to...

  1. 76 FR 31940 - Circular Welded Non-Alloy Steel Pipe From Taiwan: Notice of Rescission of Antidumping Duty...

    Science.gov (United States)

    2011-06-02

    ... International Trade Administration Circular Welded Non-Alloy Steel Pipe From Taiwan: Notice of Rescission of... welded non-alloy steel pipe from Taiwan. The period of review is November 1, 2009, through October 31... circular welded non-alloy steel pipe from Taiwan. See Antidumping or Countervailing Duty Order, Finding,...

  2. 76 FR 49437 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Preliminary Results of Antidumping Duty...

    Science.gov (United States)

    2011-08-10

    ... International Trade Administration Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Preliminary Results... circular welded non-alloy steel pipe from Mexico. This administrative review covers mandatory respondents... Circumstances Review: Certain Circular Welded Non-Alloy Steel Pipe From Mexico, 75 FR 82374 (December 30,...

  3. 75 FR 77838 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Preliminary Results of the...

    Science.gov (United States)

    2010-12-14

    ... International Trade Administration Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Preliminary... on circular welded non-alloy steel pipe (``CWP'') from the Republic of Korea (``Korea''). The period... Antidumping Duty Orders: Certain Circular Welded Non-Alloy Steel Pipe from Brazil, the Republic of...

  4. 75 FR 78216 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Preliminary Results of Antidumping Duty...

    Science.gov (United States)

    2010-12-15

    ... International Trade Administration Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Preliminary Results... circular welded non-alloy steel pipe from Mexico. This administrative review covers mandatory respondents... Antidumping Duty Changed Circumstances Review: Certain Circular Welded Non-Alloy Steel Pipe and Tube...

  5. 76 FR 36089 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Final Results of the Antidumping...

    Science.gov (United States)

    2011-06-21

    ... International Trade Administration Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Final... circular welded non-alloy steel pipe (``CWP'') from the Republic of Korea (``Korea''), covering the period.... SUPPLEMENTARY INFORMATION: Background Following publication of Circular Welded Non-Alloy Steel Pipe From...

  6. 77 FR 73015 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Preliminary Results of...

    Science.gov (United States)

    2012-12-07

    ... International Trade Administration Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Preliminary... conducting an administrative review of the antidumping duty order on circular welded non-alloy steel pipe... merchandise subject to the order is circular welded non-alloy steel pipe and tube. The product is...

  7. 77 FR 34344 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Final Results of the Antidumping...

    Science.gov (United States)

    2012-06-11

    ... International Trade Administration Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Final... circular welded non-alloy steel pipe (``CWP'') from the Republic of Korea (``Korea''). The review covers...: Background Following Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Preliminary Results...

  8. 78 FR 35248 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Final Results of Antidumping...

    Science.gov (United States)

    2013-06-12

    ... International Trade Administration Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Final... order on circular welded non-alloy steel pipe (CWP) from the Republic of Korea (Korea) for the period... has been sold at less than normal value. \\1\\ See Circular Welded Non-Alloy Steel Pipe From...

  9. 78 FR 34342 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Final Results and Partial Rescission of...

    Science.gov (United States)

    2013-06-07

    ... International Trade Administration Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Final Results and... duty order on certain circular welded non- alloy steel pipe from Mexico.\\1\\ This administrative review.... \\1\\ See Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Preliminary Results and...

  10. 76 FR 78614 - Welded ASTM A-312 Stainless Steel Pipe From South Korea and Taiwan: Continuation of Antidumping...

    Science.gov (United States)

    2011-12-19

    ... International Trade Administration Welded ASTM A-312 Stainless Steel Pipe From South Korea and Taiwan... welded ASTM A-312 stainless steel pipe from South Korea (Korea) and Taiwan would likely lead to... published the antidumping duty orders on welded ASTM A-312 stainless steel pipe from Korea and Taiwan.\\1\\...

  11. 76 FR 66899 - Certain Circular Welded Non-Alloy Steel Pipe From Brazil, Mexico, the Republic of Korea, and...

    Science.gov (United States)

    2011-10-28

    ... pipe from Brazil, Mexico, the Republic of Korea, and Taiwan; and certain circular welded carbon steel... Steel Pipe from Brazil, Mexico, the Republic of Korea, and Taiwan; and Certain Circular Welded Carbon... International Trade Administration Certain Circular Welded Non-Alloy Steel Pipe From Brazil, Mexico,...

  12. Comparison of Welding Residual Stresses of Hybrid Laser-Arc Welding and Submerged Arc Welding in Offshore Steel Structures

    DEFF Research Database (Denmark)

    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen

    2016-01-01

    induced residual stresses. It is also investigated whether the assumption of residual stresses up to yield strength magnitude are present in welded structures as stated in the design guidelines. The fatigue strength for welded joints is based on this assumption. The two welding methods investigated...... are hybrid laser-arc welding (HLAW) and submerged arc welding (SAW). Both welding methods are applied for a full penetration butt-weld of 10 mm thick plates made of thermomechanically hot-rolled, low-carbon, fine-grain S355ML grade steel used in offshore steel structures. The welding residual stress state...

  13. Research on pipe welding information management system basedon RFID

    Directory of Open Access Journals (Sweden)

    Liu Xun

    2016-01-01

    Full Text Available This paper introduces the construction background, construction target and construction principle of the pipe welding management system based on RFID. Then, describes the specific requirements of the system. The basic principle and key technology of the system are introduced. The structure of the system (including the system design, the selections of handheld devices and high frequency passive RFID tags is described .Then the system management software designs (including software structure, the main functions of the management center system and the main functions of the handheld detection system are described in detail. Finally, the management system is implemented, and it is deployed to several Gas Co, which has chieved good results.

  14. Stress Distribution in the Dissimilar Metal Butt Weld of Nuclear Reactor Piping due to the Simulation Technique for the Repair Welding

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Hweeseung; Huh, Namsu [Seoul Nat' l Univ. of Science and Technology, Seoul (Korea, Republic of); Kim, Jinsu; Lee, Jinho [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)

    2013-05-15

    During welding, the dissimilar metal butt welds of nuclear piping are typically subjected to repair welding in order to eliminate defects that are found during post-weld inspection. It has been found that the repair weld can significantly increase the tensile residual stress in the weldment, and therefore, accurate estimation of the weld residual stress due to repair weld, especially for dissimilar metal welds using Ni-based alloy 82/182 in nuclear components, is of great importance in order to assess susceptibility to primary water stress corrosion cracking. In the present study, the stress distributions of dissimilar metal butt welds in nuclear reactor piping subjected to repair weld were investigated based on detailed nonlinear finite element analyses. Particular emphasis was placed on the variation of the stress distribution in the dissimilar metal butt weld according to the finite element welding analysis sequence for the repair welding process.

  15. Finite element thermal analysis of the fusion welding of a P92 steel pipe

    Directory of Open Access Journals (Sweden)

    A. H. Yaghi

    2012-05-01

    Full Text Available Fusion welding is common in steel pipeline construction in fossil-fuel power generation plants. Steel pipes in service carry steam at high temperature and pressure, undergoing creep during years of service; their integrity is critical for the safe operation of a plant. The high-grade martensitic P92 steel is suitable for plant pipes for its enhanced creep strength. P92 steel pipes are usually joined together with a similar weld metal. Martensitic pipes are sometimes joined to austenitic steel pipes using nickel based weld consumables. Welding involves severe thermal cycles, inducing residual stresses in the welded structure, which, without post weld heat treatment (PWHT, can be detrimental to the integrity of the pipes. Welding residual stresses can be numerically simulated by applying the finite element (FE method in Abaqus. The simulation consists of a thermal analysis, determining the temperature history of the FE model, followed by a sequentially-coupled structural analysis, predicting residual stresses from the temperature history.

    In this paper, the FE thermal analysis of the arc welding of a typical P92 pipe is presented. The two parts of the P92 steel pipe are joined together using a dissimilar material, made of Inconel weld consumables, producing a multi-pass butt weld from 36 circumferential weld beads. Following the generation of the FE model, the FE mesh is controlled using Model Change in Abaqus to activate the weld elements for each bead at a time corresponding to weld deposition. The thermal analysis is simulated by applying a distributed heat flux to the model, the accuracy of which is judged by considering the fusion zones in both the parent pipe as well as the deposited weld metal. For realistic fusion zones, the heat flux must be prescribed in the deposited weld pass and also the adjacent pipe elements. The FE thermal results are validated by comparing experimental temperatures measured by five thermocouples on the

  16. Effect of width of repair welding on stress distribution of dissimilar metal butt weld of nuclear piping

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Won Shik; Lee, Hwee Seung; Huh, Nam Su [Seoul National Univ. of Science and Technology, Seoul (Korea, Republic of)

    2013-10-15

    In the present work, the welding residual stress due to repair welding and the stress redistribution behavior due to primary pressure are investigated via 2-dimensional non-linear finite element analyses. In particular, the effect of repair welding width on stress distribution is emphasized. Although, large tensile residual stresses are produced at the PWSCC sensitive region due to repair welding, these stresses are highly reduced due to stress redistribution caused by primary load. Based on the present finite element results, it has been revealed that the effect of width of repair welding on stress distribution is not significant. In the past few years, many numerical and experimental works have been made to assess a structural integrity of cracked components subjected to primary water stress corrosion cracking in dissimilar metal weld (DMW) using Alloys 82/182 in nuclear industries worldwide. These works include a prediction of weld residual stresses in dissimilar metal weld by either numerical or experimental works since an accurate estimation of residual stress distribution in dissimilar metal weld is the most important element for integrity assessment of components subjected to primary water stress corrosion cracking. During an actual welding process, in general, a repair welding is often performed when a defect indication is detected during post-welding inspection. It has been revealed that such a repair welding could lead to higher tensile residual stress in dissimilar metal weld, which is detrimental to the crack growth due to primary water stress corrosion cracking. Thus, the prediction of residual stress considering a repair welding is needed, and then many efforts were made on this issue. In the present work, the effect of width of repair welding on stress distribution of dissimilar metal butt weld of nuclear piping is evaluated based on the detailed 2-dimensional non-linear finite element analyses. For this purpose, the welding residual stress due to

  17. Root causes for failures in flattening test in high frequency induction welded steel pipe mill

    Energy Technology Data Exchange (ETDEWEB)

    Babakri, Khalid Ali [Saudi Steel Pipe Company, Dammam, (Saudi Arabia)

    2010-07-01

    The flattening test is used to test weld integrity in high frequency induction welded (HFIW) steel pipe mills. The flattening test failures happen mostly with the formation of oxides in the weld area during HFIZ process. This study investigated the root causes for failure in flattening test due to improper process control in the HFIW steel pipe mill. Several flattening tests have been carried out on API 5L X60 steel pipes with various chemical compositions and various procedures (height of the ductility test). A microstructure analysis was also established (EDAX analysis). Based on the experimental data, it is found that the mills can improve flattening test performance by applying various policies. It is proposed that the acceptance criteria in the international specifications related to the test of weld ductility be modified. The reasonable height for measuring weld ductility is usually at two thirds of the specified outside diameter of the pipe.

  18. Investigations on bending condition for welded carbon steel pipe by high frequency induction heating

    Energy Technology Data Exchange (ETDEWEB)

    Matsumoto, Toshimi; Matsumoto, Teruo; Tamai, Yasumasa

    1987-08-01

    The induction heating bent pipes of carbon steel welded pipes are used for the piping in nuclear power plants, in place of elbows. This application is useful to suppress the radiation exposure at in-service inspection. The quality of the bent pipes are controlled on the technical standards of welding for electrical equipments. However, the influence of the bending condition has not been yet sufficiently understood on the mechanical properties of the bent pipes. The purpose of this investigation is to establish the appropriate bending condition for the carbon steel weld pipe which corresponds to the carbon steel pipe STPT 42 in JIS G 3456, in relation to the transformation of the structures of the base metal and the weld metal during bending. The results are summarized as follows: (1) The maximum heating temperature should be set in the range from 900 deg C to 1000 deg C, in order to assure the high Charpy impact properties. (2) The maximum heating temperature which is lower than 900 deg C causes the imperfect transformation of the base metal and the weld metal, then is likely to spoil the Charpy impact properties. (3) Higher heating rate causes the increase of A/sub c1/ point, remarkably for the base metal which has higher carbon content than weld metal. (4) Higher cooling rate causes hardening of the base metal and weld metal, however, the transformation temperature does not change remarkably, except for the Ar/sub 1/ point of base metal.

  19. Standard practice for ultrasonic testing of the Weld Zone of welded pipe and tubing

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 This practice describes general ultrasonic testing procedures for the detection of discontinuities in the weld and adjacent heat affected zones of welded pipe and tubing by scanning with relative motion between the search unit and pipe or tube. When contact or unfocused immersion search units are employed, this practice is intended for tubular products having specified outside diameters ≥2 in. (≥50 mm) and specified wall thicknesses of 1/8to 11/16 in. (3 to 27 mm). When properly focused immersion search units are employed, this practice may also be applied to material of smaller diameter and thinner wall. Note 1—When contact or unfocused immersion search units are used, precautions should be exercised when examining pipes or tubes near the lower specified limits. Certain combinations of search unit size, frequency, thin–wall thicknesses, and small diameters could cause generation of unwanted sound waves that may produce erroneous examination results. 1.2 All surfaces of material to be examined in ...

  20. Finite element synthesized analysis of the forming process of spiral welded pipe

    Institute of Scientific and Technical Information of China (English)

    Yu Jianrong; Wu Bo; Zhao Zenghui; Ling Xingzhong; Xiao Yunfeng; Chen Haiyang

    2006-01-01

    Numerical simulation concerning the forming and welding process of spiral welded pipe was conducted, which included three steps: the first step was the stress analysis when the spiral was formed, and then the stress was regarded as initial condition of melding during the temperature field analysis in the process of welding, the last step was the thermal stress analysis of the weld seam after the welding was over. Moreover, when the steel strip was pushed, the stress was also calculated by non-linearity contact technology using Abaqus Software. By finite element modeling and calculating of the forming and welding process of the spiral welded pipe, the key points of the multi-fields synthetic simulating were studied and discussed.

  1. Investigations into the microstructure-toughness relation in high frequency induction welded pipes

    Energy Technology Data Exchange (ETDEWEB)

    Gungor, O. E.; Thibaux, P.; Liebeherr, M. [ArcelorMittal Global RnD Ghent, Zelzate, (Belgium); Yan, P.; Bhadeshia, H. K. D. H. [Material Science and Mettalurgy, University of Cambridge, (United Kingdom); Quidord, D. [ArcelorMittal Commercial FCE, Fos-sur-Mer, (France)

    2010-07-01

    High frequency induction is frequently used in the production of longitudinally welded pipes for gas transmission but there is some concern about the lower toughness of the weld metal. The HFI welds require in-line post-weld heat treatment (PWHT) to ensure better weld properties. This study investigated the effect of the high frequency induction (HFI) welding process and in-line post-weld heat treatment on weld properties. Tests were performed on HFI welded X65 pipes with a diameter of 24''. Mechanical properties of the pipes were evaluated using Charpy impact (V-notch) and tensile tests before and after PWHT. The EBSD technique was used to study the microtexture and grain structure of the welds. The results showed that the toughness of the bond line after PWHT was sufficiently high, but it is still lower than that of the base material. The coarse crystallographic grain size at the junction of the welds was found to be one of the main reasons for the low toughness.

  2. 76 FR 52636 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Partial Rescission of...

    Science.gov (United States)

    2011-08-23

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Partial... the antidumping duty order on certain circular welded non-alloy steel pipe (``circular welded...

  3. 77 FR 8808 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Extension of the Final Results...

    Science.gov (United States)

    2012-02-15

    ... International Trade Administration Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Extension of... antidumping duty administrative review of circular welded non-alloy steel pipe from the Republic of Korea, covering the period November 1, 2009, through October 31, 2010. See Circular Welded Non-Alloy Steel...

  4. 76 FR 15941 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Extension of the Final Results...

    Science.gov (United States)

    2011-03-22

    ... International Trade Administration Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Extension of... antidumping duty administrative review of circular welded non-alloy steel pipe from the Republic of Korea, covering the period November 1, 2008, through October 31, 2009. See Circular Welded Non-Alloy Steel...

  5. 76 FR 67673 - Welded ASTM A-312 Stainless Steel Pipe From South Korea and Taiwan: Final Results of Expedited...

    Science.gov (United States)

    2011-11-02

    ... International Trade Administration Welded ASTM A-312 Stainless Steel Pipe From South Korea and Taiwan: Final... (the Department) initiated sunset reviews of the antidumping duty orders on welded ASTM A-312 stainless... the antidumping duty orders on welded ASTM A-312 stainless steel pipe from South Korea and...

  6. Laser-GMA Hybrid Pipe Welding System

    Science.gov (United States)

    2007-11-01

    Select top people at the shipyard to participate at all levels. They should possess a high degree of motivation, self-confidence, and strong working... people for their contributions and support: • Mr. Kevin Carpentier from the Center for Naval Shipbuilding Technology, • Dr. Richard Martukanitz, Dr...Shawn Kelly, Mr. Steve Brown, Mr. Ed Good, Mr. James McDermott, Mr. Amish Shah, and Mr. Bill Bixby from the Applied Research Laboratory at Penn

  7. Influence of shielding gas pressure on welding characteristics in CO2 laser-MIG hybrid welding process

    Institute of Scientific and Technical Information of China (English)

    Yanbin Chen; Zhenglong Lei; Liqun Li; Lin Wu

    2006-01-01

    The droplet transfer behavior and weld characteristics have been investigated under different pressures of shielding gas in CO2 laser and metal inert/active gas (laser-MIG) hybrid welding process. The experimental results indicate that the inherent droplet transfer frequency and stable welding range of conventional MIG arc are changed due to the interaction between CO2 laser beam and MIG arc in laser-MIG hybrid welding process, and the shielding gas pressure has a crucial effect on welding characteristics. When the pressure of shielding gas is low in comparison with MIG welding, the frequency of droplet transfer decreases, and thedroplet transfer becomes unstable in laser-MIG hybrid welding. So the penetration depth decreases, which shows the characteristic of unstable hybrid welding. However, when the pressure of shielding gas increases to a critical value, the hybrid welding characteristic is changed from unstable hybrid welding to stablehybrid welding, and the frequency of droplet transfer and the penetration depth increase significantly.

  8. Residual stress distributions in a P91 steel-pipe girth weld before and after post weld heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Paddea, S., E-mail: s.paddea@open.ac.uk [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Francis, J.A. [School of Mechanical, Aerospace and Civil Engineering, University of Manchester, Manchester M13 9PL (United Kingdom); Paradowska, A.M. [ISIS Facility, Rutherford-Appleton Laboratory, Didcot OX11 0QX, Oxon (United Kingdom); Bouchard, P.J. [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Shibli, I.A. [European Technology Development Ltd., Leatherhead KT22 7RD, Surrey (United Kingdom)

    2012-02-01

    Highlights: Black-Right-Pointing-Pointer Residual stresses in a pipe girth weld in P91 steel have been measured in both the as-welded and PWHT conditions. Black-Right-Pointing-Pointer The highest tensile residual stresses coincided with the HAZ boundary and the microstructural region that is prone to type IV cracking. Black-Right-Pointing-Pointer Compressive residual stresses were measured in the weld metal, in a location corresponding to the final weld pass. Black-Right-Pointing-Pointer The location of the peak compressive stresses can be explained by the effect of solid-state phase transformation. - Abstract: In this study the residual stresses in a pipe girth weld in a ferritic-martensitic power plant steel were measured by neutron diffraction and compared with the corresponding metallurgical zones in the weld region. It was found that, in both the as-welded and post-weld heat treated condition, the highest tensile stresses resided near the outer boundary of the heat-affected zone (HAZ), and towards the weld root region. Substantial tensile direct and hydrostatic stresses existed across the HAZ, including the fine-grained and intercritically annealed regions, where premature type IV creep failures manifest in 9-12 Cr steel welds. Compressive stresses were found in the weld metal coinciding with the last weld bead to be deposited. Constrained cooling tests on test coupons illustrated that these compressive stresses can be explained in terms of the influence that solid-state phase transformations have on the accumulation of stress in welds.

  9. Corrosion resistance of ERW (Electric Resistance Welded) seam welds as compared to metal base in API 5L steel pipes

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez Velasquez, Jorge L.; Godinez Salcedo, Jesus G.; Lopez Fajardo, Pedro [Instituto Politecnico Nacional (IPN), Mexico D.F. (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas (ESIQIE). Dept. de Ingenieria Metalurgica

    2009-07-01

    The corrosion resistance of ERW seam welds and the base metal in API 5L X70 steel pipes was evaluated by Tafel tests. The procedure was according to ASTM G3 standard. The study was completed with metallographic and chemical characterization of the tested zones, that is, the welded zone and the base metal away of the weld. All tests were made on the internal surface of the pipe in order to assess the internal corrosion of an in-service pipeline made of the API 5L X70 steel. The test solution was acid brine prepared according to NACE Publications 1D182 and 1D196. The results showed that the ERW seam weld corrodes as much as three times faster than the base material. This behavior is attributed to a more heterogeneous microstructure with higher internal energy in the ERW seam weld zone, as compared to the base metal, which is basically a ferrite pearlite microstructure in a normalized condition. This result also indicates that pipeline segments made of ERW steel pipe where the seam weld is located near or at the bottom of the pipe are prone to a highly localized attack that may form channels of metal loss if there is water accumulation at the bottom of the pipeline. (author)

  10. Fatigue life prediction of casing welded pipes by using the extended finite element method

    National Research Council Canada - National Science Library

    Ljubica Lazi; Aleksandar Raji; Aleksandar Grbovi; Aleksandar Sedmak; e Sarko

    2016-01-01

      The extended finite element (XFEM) method has been used to simulate fatigue crack growth in casing pipe, made of API J55 steel by high-frequency welding, in order estimate its structural integrity and life...

  11. Development of pipe welding, cutting and inspection tools for the ITER blanket

    Energy Technology Data Exchange (ETDEWEB)

    Oka, Kiyoshi; Ito, Akira; Taguchi, Kou; Takiguchi, Yuji; Takahashi, Hiroyuki; Tada, Eisuke [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    1999-07-01

    In D-T burning reactors such as International Thermonuclear Experimental Reactor (ITER), an internal access welding/cutting of blanket cooling pipe with bend sections is inevitably required because of spatial constraint due to nuclear shield and available port opening space. For this purpose, internal access pipe welding/cutting/inspection tools for manifolds and branch pipes are being developed according to the agreement of the ITER R and D task (T329). A design concept of welding/cutting processing head with a flexible optical fiber has been developed and the basic feasibility studies on welding, cutting and rewelding are performed using stainless steel plate (SS316L). In the same way, a design concept of inspection head with a non-destructive inspection probe (including a leak-testing probe) has been developed and the basic characteristic tests are performed using welded stainless steel pipes. In this report, the details of welding/cutting/inspection heads for manifolds and branch pipes are described, together with the basic experiment results relating to the welding/cutting and inspection. In addition, details of a composite type optical fiber, which can transmit both the high-power YAG laser and visible rays, is described. (author)

  12. Effect of defects on the burst failure of butt fusion welded polyethylene pipes

    Energy Technology Data Exchange (ETDEWEB)

    Lai, Huan Sheng; Tun, Nwe Ni; Yoon, Kee Bong [Chung-Ang University, Seoul (Korea, Republic of); Kil, Seong Hee [Korea Gas Safety Corporation, Eumseong (Korea, Republic of)

    2016-05-15

    With the increasing demand of Medium density polyethylene (MDPE) pipes for gas transmission, the safety concern related with welding defects is becoming a serious matter. In this paper, experimental burst tests and finite element analyses were employed to study butt fusion welded MDPE pipe joints with spherical and planar defects of various sizes. These defects were used to simulate lack of bonding during the welding. Test results showed that in all pipe test cases, the failure location originated from pipe substrates, even though the defect size was increased to 45% of the pipe's wall thickness. The burst pressure could be estimated by the expression employed in the ASME BPVC, and in the burst pressure, the hoop stress was 20.28 MPa. Simulation results showed that the failure position was not only affected by the defect size, but also by the welding bead. It can be argued that a single welding defect whose maximum size is smaller than 15% of the thickness can be used without failure during short-term usage, even when there is no welding bead in the welded joint.

  13. Temperature field simulation of laser-TIG hybrid welding

    Institute of Scientific and Technical Information of China (English)

    陈彦宾; 李俐群; 方俊飞; 封小松; 吴林

    2003-01-01

    The three-dimensional transient temperature distribution of laser-TIG hybrid welding was analyzed and simulated numerically. Calculations were based on a finite element model, in which the physical process of hybrid welding was studied and the coupling effect of the laser and arc in the hybrid process was fully considered. The temperature fields and weld cross-sections of the typical welding parameters are obtained using present model. The calculation results show that the model can indicate the relationship of energy match between laser and arc to joints cross-sections objectively, and the simulation results are well agreed with the experimental results.

  14. 78 FR 31574 - Welded Stainless Steel Pressure Pipe From Malaysia, Thailand, and Vietnam; Institution of...

    Science.gov (United States)

    2013-05-24

    ... the Commission's Handbook on Filing Procedures, 76 FR 62092 (Oct. 6, 2011), available on the... COMMISSION Welded Stainless Steel Pressure Pipe From Malaysia, Thailand, and Vietnam; Institution of... materially retarded, by reason of imports from Malaysia, Thailand, and Vietnam of welded stainless...

  15. 77 FR 39735 - Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines

    Science.gov (United States)

    2012-07-05

    ...)] Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines Determination On the basis..., Malaysia, and the Philippines would be likely to lead to continuation or recurrence of material injury to... Pipe Fittings from Italy, Malaysia, and the Philippines: Inv. Nos. 731-TA-865-867 (Second...

  16. MECHANICAL PROPERTIES OF LONGITUDINAL SUBMERGED ARC WELDED STEEL PIPES USED FOR GAS PIPELINE OF OFFSHORE OIL

    Institute of Scientific and Technical Information of China (English)

    Z.Z. Yang; W. Tian; Q.R. Ma; Y.L. Li; J.K. Li; J.Z. Gao; H.B. Zhang; Y.H. Yang

    2008-01-01

    Since the development of offshore oil and gas, increased submarine oil and gas pipelines were installed. All the early steel pipes of submarine pipelines depended on importing because of the strict requirements of comprehensive properties, such as,anti-corrosion, resistance to pressure and so on. To research and develop domestic steel pipes used for the submarine pipeline, the Longitudinal-seam Submerged Arc Welded (LSAW) pipes were made of steel plates cut from leveled hot rolled coils by both the JCOE and UOE (the forming process in which the plate like the letter "J", "C", "O" or "U" shape, then expansion) forming processes. Furthermore, the mechanical properties of the pipe base metal and weld metal were tested, and the results were in accordance with the corresponding pipe specification API SPEC 5L or DNV-OS-F101, which showed that domestic LSAW pipes could be used for submarine oil and gas pipelines.

  17. FEM Analysis and Measurement of Residual Stress by Neutron Diffraction on the Dissimilar Overlay Weld Pipe

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kang Soo; Lee, Ho Jin; Woo, Wan Chuck; Seong, Baek Seok [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Byeon, Jin Gwi; Park, Kwang Soo; Jung, In Chul [Doosan Heavy Industries and Construction Co., Changwon (Korea, Republic of)

    2010-10-15

    Much research has been done to estimate the residual stress on a dissimilar metal weld. There are many methods to estimate the weld residual stress and FEM (Finite Element Method) is generally used due to the advantage of the parametric study. And the X-ray method and a Hole Drilling technique for an experimental method are also usually used. The aim of this paper is to develop the appropriate FEM model to estimate the residual stresses of the dissimilar overlay weld pipe. For this, firstly, the specimen of the dissimilar overlay weld pipe was manufactured. The SA 508 Gr3 nozzle, the SA 182 safe end and SA376 pipe were welded by the Alloy 182. And the overlay weld by the Alloy 52M was performed. The residual stress of this specimen was measured by using the Neutron Diffraction device in the HANARO (High-flux Advanced Neutron Application ReactOr) research reactor, KAERI (Korea Atomic Energy Research Institute). Secondly, FEM Model on the dissimilar overlay weld pipe was made and analyzed by the ABAQUS Code (ABAQUS, 2004). Thermal analysis and stress analysis were performed, and the residual stress was calculated. Thirdly, the results of the FEM analysis were compared with those of the experimental methods

  18. Mechanism of selective corrosion in electrical resistance seam welded carbon steel pipe

    Energy Technology Data Exchange (ETDEWEB)

    Lopez Fajardo, Pedro; Godinez Salcedo, Jesus; Gonzalez Velasquez, Jorge L. [Instituto Politecnico Nacional, Mexico D.F., (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas. Dept. de Ingenieria Metalurgica

    2009-07-01

    In this investigation the studies of the mechanism of selective corrosion in electrical resistance welded (ERW) carbon steel pipe was started. Metallographic characterizations and evaluations for inclusions were performed. The susceptibility of ERW pipe to selective corrosion in sea water (NACE 1D182, with O{sub 2} or CO{sub 2} + H{sub 2}S) was studied by the stepped potential Potentiostatic electrochemical test method in samples of 1 cm{sup 3} (ASTM G5) internal surface of the pipe (metal base-weld). The tests were looking for means for predicting the susceptibility of ERW pipe to selective corrosion, prior to placing the pipeline in service. Manganese sulfide inclusions are observed deformed by the welding process and they are close to the weld centerline. A slight decarburization at the weld line is observed, and a distinct out bent fiber pattern remains despite the post-weld seam annealing. The microstructure of the weld region consists of primarily polygonal ferrite grains mixed with small islands of pearlite. It is possible to observe the differences of sizes of grain of the present phases in the different zones. Finally, scanning electron microscopic observation revealed that the corrosion initiates with the dissolution of MnS inclusions and with small crack between the base metal and ZAC. (author)

  19. Effect of strength matching on the reliability of welded pipe with circumferential surface crack

    Institute of Scientific and Technical Information of China (English)

    何柏林; 于影霞; 霍立兴; 张玉凤

    2004-01-01

    For different strength matching, the reliability index and failure probability of welded pressure pipe with circumferential surface crack were calculated using three dimensional stochastic finite element method. This method has overcome the shortcomings of conservative results in safety assessment with deterministic fracture mechanics method. The effects of external moment and the depth of the circumferential surface crack (a) on the reliability of pressure pipe were also calculated and discussed. The calculation results indicate that the strength matching has certain effect on the reliability of the welded pressure pipe with circumferential surface crack. The failure probability of welded pressure pipe with high strength matching is lower than that with low strength matching at the same conditions. The effects of strength matching on the failure probability and reliability index increased by adding external moment (M) and the depth of the circumferential surface crack (a).

  20. Closing the weld gap with laser/mig hybrid welding process

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove; Wiwe, Bjarne David

    2003-01-01

    In this article, laboratory tests are demonstrated that systematically accesses the critical gap distance when welding CMn 2.13 mm steel with a 2.6 kW CO2 laser, combined with a MIG energy source. In the work, the welding speed is varied at gap distances from 0 to 0.8 mm such that the limits...... for obtaining sound welds are identified. The welds are quality assessed according to ISO 13.919-1 and EN25817, transversal hardness measurements are made and the heat input to the workpiece is calculated. The results show that the critical gap is 0.1 mm for a laser weld alone. With hybrid welding, this can...... be increased to 0.6 mm, even at a welding speed of 3.5 m/min. The maximum welding speed with the hybrid process is comparable to laser welding alone, 4.5 m/min. The measured hardness is comparable to MIG welding, and this corresponds to a 33 percent reduction compared to laser welding alone. The heat input...

  1. Closing the weld gap with laser/mig hybrid welding process

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove; Wiwe, Bjarne David;

    2003-01-01

    In this article, laboratory tests are demonstrated that systematically accesses the critical gap distance when welding CMn 2.13 mm steel with a 2.6 kW CO2 laser, combined with a MIG energy source. In the work, the welding speed is varied at gap distances from 0 to 0.8 mm such that the limits...... for obtaining sound welds are identified. The welds are quality assessed according to ISO 13.919-1 and EN25817, transversal hardness measurements are made and the heat input to the workpiece is calculated. The results show that the critical gap is 0.1 mm for a laser weld alone. With hybrid welding, this can...... be increased to 0.6 mm, even at a welding speed of 3.5 m/min. The maximum welding speed with the hybrid process is comparable to laser welding alone, 4.5 m/min. The measured hardness is comparable to MIG welding, and this corresponds to a 33 percent reduction compared to laser welding alone. The heat input...

  2. Comparison on welding mode characteristics of arc heat source for heat input control in hybrid welding of aluminum alloy

    Science.gov (United States)

    Song, Moo-Keun; Kim, Jong-Do; Oh, Jae-Hwan

    2015-03-01

    Presently in shipbuilding, transportation and aerospace industries, the potential to apply welding using laser and laser-arc hybrid heat sources is widely under research. This study has the purpose of comparing the weldability depending on the arc mode by varying the welding modes of arc heat sources in applying laser-arc hybrid welding to aluminum alloy and of implementing efficient hybrid welding while controlling heat input. In the experimental study, we found that hybrid welding using CMT mode produced deeper penetration and sounder bead surface than those characteristics produced during only laser welding, with less heat input compared to that required in pulsed arc mode.

  3. Wave path calculation for phased array imaging to evaluate weld zone of elbow pipes (Conference Presentation)

    Science.gov (United States)

    Park, Choon-Su; Park, Jin Kyu; Choi, Wonjae; Cho, Seunghyun; Kim, Dong-Yeol; Han, Ki Hyung

    2017-04-01

    It has long been non-destructively evaluated on weld joints of various pipes which are indispensable to most of industrial structures. Ultrasound evaluation has been used to detect flaws in welding joints, but some technical deficiencies still remain. Especially, ultrasound imaging on weld of elbow pipes has many challenging issues due to varying surface along circumferential direction. Conventional ultrasound imaging has particularly focused on ultrasonic wave propagation based on ray theory. This confines the incident angle and the position of an array transducer as well. Total focusing method (TFM), however, can provide not only high resolution images but also flexibility that enables to use ultrasonic waves to every direction that they can reach. This leads us to develop a method to get images of weld zone from an elbow part that curves. It is inevitable of each ultrasonic wave from the array transducer to transmit through different media and to be reflected from the boundary with angles along the curved surface. To form a correct PA image, careful calculation is made to ensure that time delay of receive-after-transmit is correctly shifted and summed even under non-planar boundary condition. Here, a method to calculate wave paths for the zone of interest at weld joint of an elbow pipe is presented. Numerical simulations of wave propagation on an elbow pipe are made to verify the proposed method. It is also experimentally demonstrated that the proposed method is well applied to various actual pipes that contains artificial flaws with a flexible wedge.

  4. 75 FR 44763 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico; Extension of Time Limit for Preliminary...

    Science.gov (United States)

    2010-07-29

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Certain Circular Welded Non-Alloy Steel Pipe From Mexico; Extension of Time... welded non- alloy steel pipe from Mexico. We also received review requests on November 30, 2009,...

  5. 77 FR 42697 - Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines: Continuation...

    Science.gov (United States)

    2012-07-20

    ... Orders: Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines, 66 FR 11257 (February 23, 2001). \\2\\ See Initiation of Five-Year (``Sunset'') Review, 76 FR 67412 (November 1, 2011... Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines, 77 FR 39735 (July 5, 2012),...

  6. 77 FR 2318 - Certain Circular Welded Pipe and Tube From Brazil, India, Korea, Mexico, Taiwan, Thailand, and...

    Science.gov (United States)

    2012-01-17

    ...)] Certain Circular Welded Pipe and Tube From Brazil, India, Korea, Mexico, Taiwan, Thailand, and Turkey... welded nonalloy steel pipe from Brazil, Korea, Mexico, and Taiwan, and the antidumping duty order on... by contacting the Commission's TDD terminal on (202) 205-1810. Persons with mobility impairments...

  7. 77 FR 73617 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Preliminary Results and Partial...

    Science.gov (United States)

    2012-12-11

    ... Value: Circular Welded Non-Alloy Steel Pipe From Mexico, 57 FR 42953 (September 17, 1992). Notification... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Preliminary...

  8. 76 FR 78313 - Circular Welded Carbon-Quality Steel Pipe From India, Oman, the United Arab Emirates, and Vietnam

    Science.gov (United States)

    2011-12-16

    ... COMMISSION Circular Welded Carbon-Quality Steel Pipe From India, Oman, the United Arab Emirates, and Vietnam... United Arab Emirates, and Vietnam of circular welded carbon- quality steel pipe, provided for in... of India, Oman, the United Arab Emirates, and Vietnam.\\2\\ \\1\\ The record is defined in sec....

  9. 75 FR 13729 - Circular Welded Non-Alloy Steel Pipe from the Republic of Korea: Extension of Time Limit for the...

    Science.gov (United States)

    2010-03-23

    ... International Trade Administration Circular Welded Non-Alloy Steel Pipe from the Republic of Korea: Extension of... circular welded non-alloy steel pipe from the Republic of Korea, covering the period November 1, 2007 through October 31, 2008. See Circular Welded Non-Alloy Steel Pipe from the Republic of Korea:...

  10. Fluid-structure-interaction analysis for welded pipes with flow-accelerated corrosion wall thinning

    Energy Technology Data Exchange (ETDEWEB)

    Sun, L.; Ding, Y., E-mail: lan.sun@cnl.ca [Canadian Nuclear Laboratories, Chalk River, Ontario (Canada)

    2016-06-15

    The flow-accelerated corrosion (FAC) entrance effect results in enhanced wall thinning immediately downstream of a weld if the weld connects an upstream FAC-resistant material with a downstream less resistant material. The weld regions, especially those with local repairs, are susceptible to cracking due to the high residual stresses induced by fabrication. The combined effects of the FAC entrance effect and high stresses at a weld might compromise the structural integrity of the piping and lead to a failure. Weld degradation by FAC entrance effect has been observed at nuclear and fossil power plants. This paper describes an application using fluid-structure-interaction (FSI) modelling to study the combined effects of FAC wall thinning, weld residual stresses, and in-service loads on welded structures. Simplified cases analyzed were based on CANDU outlet feeder conditions. The analysis includes the flow and mass transfer modelling of the FAC entrance effect using computational fluid dynamics (CFD) and nonlinear structural analyses of the welded structures with wall thinning and an assumed weld residual stress and strain distribution. The FSI analyses were performed using ANSYS Workbench, an integrated platform that enables the coupling of CFD and structural analysis solutions. The obtained results show that the combination of FAC, weld residual stresses, in-service loads (including the internal pressure) and (or) extreme loads could cause high stresses and affect the integrity of the welded pipes. The present work demonstrated that the FSI modelling can be used as an effective approach to assess the integrity of welded structures. (author)

  11. Three thermal analysis models for laser, GMAW-P and Iaser+GMAW-P hybrid welding

    Institute of Scientific and Technical Information of China (English)

    XU Guoxiang; WU Chuansong; QIN Guoliang; WANG Xuyou; LIN Shangyang

    2009-01-01

    The temperature fields and the weld pool geometries for laser + GMA W-P hybrid welding, laser welding and pulsed gas metal arc welding (GMAW-P) are numerically simulated in quasi-steady state by using the developed heat source models, respectively. The calculated weld cross-sections of the three types of welding processes agree well with their respective measured results. Through comparison, it is found that the temperature distribution of laser+ GMAW-P hybrid welding possesses the advantages of those in both laser and GMA W-P welding processes so that the improvement of welding productivity and weld quality are ensured.

  12. Characterization of duplex stainless steel weld metals obtained by hybrid plasma-gas metal arc welding

    Directory of Open Access Journals (Sweden)

    Koray Yurtisik

    2013-09-01

    Full Text Available Despite its high efficiency, autogenous keyhole welding is not well-accepted for duplex stainless steels because it causes excessive ferrite in as-welded duplex microstructure, which leads to a degradation in toughness and corrosion properties of the material. Combining the deep penetration characteristics of plasma arc welding in keyhole mode and metal deposition capability of gas metal arc welding, hybrid plasma - gas metal arc welding process has considered for providing a proper duplex microstructure without compromising the welding efficiency. 11.1 mm-thick standard duplex stainless steel plates were joined in a single-pass using this novel technique. Same plates were also subjected to conventional gas metal arc and plasma arc welding processes, providing benchmarks for the investigation of the weldability of the material. In the first place, the hybrid welding process enabled us to achieve less heat input compared to gas metal arc welding. Consequently, the precipitation of secondary phases, which are known to be detrimental to the toughness and corrosion resistance of duplex stainless steels, was significantly suppressed in both fusion and heat affected zones. Secondly, contrary to other keyhole techniques, proper cooling time and weld metal chemistry were achieved during the process, facilitating sufficient reconstructive transformation of austenite in the ferrite phase.

  13. Prediction of Welding Residual Stress in 2. 25Cr-1Mo Steel Pipe

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    A numerical analysis method was proposed to predict the welding residual stress in 2.25Cr-1Mo steel pipe considering solid-state phase transformations. A thermal elastic plastic finite element (FE) model considering effects of martensite transformation was developed based on commercial ABAQUS software. Continuous cooling transformation (CCT) diagrams were employed to simulate the fraction of martensite in fusion zone, coarsegrained heat affected zone and fine-grained heat affected zone. The Koistinen-Marburger relationship was used to trace the formation of martensite. The effects of both volume change and yield strength change due to phase transformation on welding residual stress were considered using the proposed FE model. The result shows that the phase transformation has significant effects on the welding residual stress in multi-pass butt weld of pipe. The predicted simulation results by the proposed numerical method are generally in good agreement with experimental results.

  14. Study on fracture characteristic of welded high-density polyethylene pipe

    Institute of Scientific and Technical Information of China (English)

    齐芳娟; 霍立兴; 张玉凤; 荆洪阳; 杨新岐

    2002-01-01

    Crack opening displacement(COD) was applied to characterize the fracture initiation of the tough high density polyethylene. Normal single side notched three-point bend specimens and silica rubber replica techniques were used to study the characteristic COD of high-density polyethylene pipe and its butt-fusion joints including the weld fusion zone and heat affected zone at different temperature from -78℃ to 20℃ . Testing results show that the characteristic COD appears to depend on the structural features that are determined by welding process and the testing temperature. As the temperature is lowered, the characteristic COD of all zones studied decreases. Because the welding process significantly changes some structural feature of the material, characteristic COD of the weld fusion zone is the smallest one among those of the three zones. The results can be used for the engineering design and failure analysis of HDPE pipe.

  15. Hardware and Software Complexes for Automatic Position Pipe Welding at Nuclear Power Plants

    Directory of Open Access Journals (Sweden)

    N.M. Makhlin

    2013-11-01

    Full Text Available Achievements of the E.O. Paton Electric Welding Institute in development of domestic samples of equipment with elements of adaptive control for automatic position pipe welding during assembly and repair of power units of nuclear and heat power electric stations, in shipbuilding and chemical engineering, at enterprises of oil-and-gas complex and in other branches of industry are presented.

  16. Study of issues in difficult-to-weld thick materials by hybrid laser arc welding

    Science.gov (United States)

    Mazar Atabaki, Mehdi

    There is a high interest for the high strength-to-weight ratio with good ductility for the welds of advanced alloys. The concern about the welding of thick materials (Advanced high strength steels (AHSS) and 5xxx and 6xxx series of aluminum alloys) has stimulated the development of manufacturing processes to overcome the associated issues. The need to weld the dissimilar materials (AHSS and aluminum alloys) is also required for some specific applications in different industries. Hence, the requirement in the development of a state-of-the-art welding procedure can be helpful to fulfill the constraints. Among the welding methods hybrid laser/arc welding (HLAW) has shown to be an effective method to join thick and difficult-to-weld materials. This process benefits from both advantages of the gas metal arc welding (GMAW) and laser welding processes. The interaction of the arc and laser can help to have enough penetration of weld in thick plates. However, as the welding of dissimilar aluminum alloys and steels is very difficult because of the formation of brittle intermetallics the present work proposed a procedure to effectively join the alloys. The reports showed that the explosively welded aluminum alloys to steels have the highest toughness, and that could be used as an "insert" (TRICLAD) for welding the thick plates of AHSS to aluminum alloys. Therefore, the HLAW of the TRICLAD-Flange side (Aluminum alloy (AA 5456)) to the Web side (Aluminum alloys (AA 6061 and AA 5456)) and the TRICLAD-Flange side (ASTM A516) to the Web side (AHSS) was studied in the present work. However, there are many issues related to HLAW of the dissimilar steels as well as dissimilar aluminum alloys that have to be resolved in order to obtain sound welds. To address the challenges, the most recent welding methods for joining aluminum alloys to steels were studied and the microstructural development, mechanical properties, and on-line monitoring of the welding processes were discussed as well

  17. Through-Thickness Measurements of Residual Stresses in an Overlay Dissimilar Weld Pipe using Neutron Diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Woo, Wan Chuck; EM, Vyacheslav; Lee, Ho Jin; Kim, Kang Soo; Kang, Mi Hyun; Joo, Jong Dae; Seong, Baek Seok [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Byeon, Jin Gwi; Park, Kwang Soo [Doosan Heavy Industries and Construction Co., Changwon (Korea, Republic of)

    2010-10-15

    The distribution of residual stresses in dissimilar material joints has been extensively studied because of the wide applications of the dissimilar welds in many inevitable complex design structures. Especially the cracking of dissimilar welding has been a long standing issue of importance in many components of the power generation industries such as nuclear power plant, boiling pressure system, and steam generators. In particular, several failure analysis and direct observations have shown that critical fractures have frequently occurred in one side of the dissimilar welded parts. For example, the heat-affected zone on the ferrite steel side is known to critical in many dissimilar welding pipes when ferrite (low carbon steel) and austenite (stainless) steels are joined. The main cause of the residual stresses can be attributed to the mismatch in the coefficient of thermal expansion between the dissimilar metals (ferrite and austenite). Additional cladding over circumferential welds is known to reinforce the mechanical property due to the beneficial compressive residual stress imposed on the weld and heat-affected zone. However, science-based quantitative measurement of the through thickness residual stress distribution is very limited in literature. The deep penetration capability of neutrons into most metallic materials makes neutron diffraction a powerful tool to investigate and map the residual stresses of materials throughout the thickness and across the weld. Furthermore, the unique volume averaged bulk characteristic of materials and mapping capability in three dimensions are suitable for the engineering purpose. Thus, the neutron-diffraction measurement method has been selected as the most useful method for the study of the residual stresses in various dissimilar metal welded structures. The purpose of this study is to measure the distribution of the residual stresses in a complex dissimilar joining with overlay in the weld pipe. Specifically, we measured

  18. Cold welding sealing of copper-water micro heat pipe ends

    Institute of Scientific and Technical Information of China (English)

    TANG Yong; LU Long-sheng; DENG Da-xiang; YUAN Dong

    2009-01-01

    The quality of micro heat pipe(MHP) is strongly affected by sealing technology. Based on the analysis of requirements of sealing technology, a cold welding technology was presented to seal MHP. In the cold welding process, compression force was used to flatten micro groove copper(MGC) tube. Then the bonding of MGC tube was reached because of intensively plastic deformation of MGC tube under pressure. It is found that the plastic deformation area of the cold welding of MGC tube can be divided into three sections. The deformation of micro grooves in each section was investigated; the influence of the dimensions of cylindrical heads on the weld joint shape and strength was studied; and a comparison between smooth copper tube and MGC tube was done. The results show that a groove compression stage exists in the cold welding of MGC tube besides a flattened stage and a melting stage.

  19. 77 FR 61738 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Final Results of Antidumping Duty...

    Science.gov (United States)

    2012-10-11

    ... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Thailand: Final Results of..., Department of Commerce. SUMMARY: On April 6, 2012, the Department of Commerce (the Department) published the... pipes and tubes from Thailand.\\1\\ This review covers the respondents Pacific Pipe Public Company...

  20. Prediction of Weld Quality of A Tungsten Inertr Gas Welded Mild Steel Pipe Joint Using Response Surface Methodology (Rsm

    Directory of Open Access Journals (Sweden)

    I.U. Abhulimen

    2014-08-01

    Full Text Available The weld quality of tungsten inert gas (TIG welded joint has been investigated to identify the most economical weld parameters that will bring about optimum properties. Response surface methodology has been used in the optimization of the tungsten inert gas weld of mild steel pipes. Response surface methodology, based on the central composite face centered design was generated for the purpose of optimization of the weld quality.All the process parameters have desirability of 1. Tensile strength response for this solution have a desirability of 0.910595 and the yield strength of 0.59. Result showed that minimizing current and voltage an average tensile strength of 535.452MPa and yield strength of up to 408.74MPa can be achieved, while keeping gas flow rate and electrode diameter within the range of test. It was also deduced that tensile elongation of the TIG weld is not influenced by the process parameters selected for the purpose of this study.

  1. 78 FR 62583 - Welded Stainless Pressure Pipe From Malaysia, Thailand, and the Socialist Republic of Vietnam...

    Science.gov (United States)

    2013-10-22

    ... of Antidumping Duty Investigations, 78 FR 35253 (June 12, 2013). On September 19, 2013, more than 25... International Trade Administration Welded Stainless Pressure Pipe From Malaysia, Thailand, and the Socialist..., 2013. FOR FURTHER INFORMATION CONTACT: Charles Riggle (Malaysia), Brandon ] Farlander (Thailand),...

  2. Finite Element Analysis of the Polyethylene Pipe Heating during Welding with a Heating Plate

    Directory of Open Access Journals (Sweden)

    Adelin Tută

    2008-10-01

    Full Text Available In this paper we present the results of a study based on the finite element method applied to end-to-end polyethylene pipe welding. In the experiment we used the ANSYS 6.1 finite element program that succeeds to accurately capture many common physical phenomena.

  3. Novel hybrid method: pulse CO2 laser-TIG hybrid welding by coordinated control

    Institute of Scientific and Technical Information of China (English)

    Chen Yanbin; Lei Zhenglong; Li Liqun; Wu Lin; Xie Cheng

    2006-01-01

    In continuous wave CO2 laser-TIG hybrid welding process, the laser energy is not fully utilized because of the absorption and defocusing by plasma in the arc space. Therefore, the optimal welding result can only be achieved in a limited energy range. In order to improve the welding performance further, a novel hybrid welding method-pulse CO2 laser-TIG arc hybrid welding by coordinated control is proposed and investigated. The experimental results indicate that, compared with continuous wave CO2 laser-TIG hybrid welding, the absorption and defocusing of laser energy by plasma are decreased further, and at the same time, the availability ratio of laser and arc energy can be increased when a coordinated frequency is controlled. As a result, the weld appearance is also improved as well as the weld depth is deepened. Furthermore, the effect of frequency and phase of pulse laser and TIG arc on the arc images and welding characteristics is also studied. However, the novel hybrid method has great potentials in the application of industrials from views of techniques and economy.

  4. The resistance of high frequency inductive welded pipe to grooving corrosion in salt water

    Energy Technology Data Exchange (ETDEWEB)

    Duran, C.; Triess, E.; Herbsleb, G.

    1986-09-01

    When exposed to neutral, salt-containing waters, electric resistant welded pipe in carbon and low alloy steels with increased sulfur contents may suffer preferential corrosion attack in the weld area. Because of its appearance, this type of corrosion is called grooving corrosion. The susceptibility to grooving corrosion may be determined and quantitatively described by means of an accelerated potentiostatic exposure test. The importance of type, concentration, and temperature of the electrolytic solution; potential; test duration; and the sulfur content of the steel in the accelerated corrosion test and the susceptibility of steels to grooving corrosion are described. Line pipe in high frequency inductive (HFI) welded carbon and low alloy steels are resistant to grooving corrosion particularly because of their low sulfur content.

  5. Investigation and Analysis of Weld Induced Residual Stresses in Two Dissimilar Pipes by Finite Element Modeling

    Science.gov (United States)

    Nadimi, S.; Khoushehmehr, R. J.; Rohani, B.; Mostafapour, A.

    In the present study, Manual Metal Arc Welding (MMAW) of austenitic stainless steel to carbon steel were studied. The Schaeffler diagram were used in determining suitable filler metal for this process and then the finite element analysis of residual stresses in butt welding of two dissimilar pipes is performed with the commercial software ANSYS, which includes moving heat source, material deposit, temperature dependant material properties, metal plasticity and elasticity, transient heat transfer and mechanical analysis. The residual stresses distribution and magnitude in the hoop and axial directions in the inner and outer surfaces of two dissimilar pipes were obtained. Welding simulation considered as a sequentially coupled thermo-mechanical analysis and the element birth and death technique was employed for simulation of filler metal deposition.

  6. Hybrid manufacturing processes for fusion welding and friction stir welding of aerospace grade aluminum alloys

    Science.gov (United States)

    Gegesky, Megan Alexandra

    Friction stir welding and processing can provide for joints in aerospace grade aluminum alloys that have preferable material properties as compared to fusion welding techniques. Aerospace grade aluminum alloys such as AA2024-T3 and AA7075-T6 are considered non-weldable by traditional fusion welding techniques. Improved mechanical properties over previously used techniques are usually preferable for aerospace applications. Therefore, by combining traditional fusion welding and friction stir processing techniques, it could be plausible to create more difficult geometries in manufactured parts instead of using traditional techniques. While this combination of fusion welding and friction stir processing is not a new technology, its introduction to aerospace grade aluminum alloys as well as non-weldable alloys, is new. This is brought about by a lowered required clamping force required by adding a fusion weld before a friction stir processing technique. The changes in properties associated with joining techniques include: microstructural changes, changes in hardness, tensile strength, and corrosion resistance. This thesis illustrates these changes for the non-weldable AA2024-T351 and AA7075-T651 as well as the weldable alloy AA5052-H32. The microhardness, tensile strength and corrosion resistance of the four processing states: base material, fusion welded material, friction stir welded material, and friction stir processed fusion welded material is studied. The plausibility of this hybrid process for the three different materials is characterized, as well as plausible applications for this joining technique.

  7. Experimental and Simulation Studies on Cold Welding Sealing Process of Heat Pipes

    Science.gov (United States)

    Li, Yong; Chen, Shengle; Huang, Jinlong; Yan, Yuying; Zeng, Zhixin

    2017-03-01

    Sealing quality strongly affects heat pipe performance, but few studies focus on the process of heat pipe sealing. Cold welding sealing technology based on a stamping process is applied for heat pipe sealing. The bonding mechanism of the cold welding sealing process (CWSP) is investigated and compared with the experimental results obtained from the bonding interface analysis. An orthogonal experiment is conducted to observe the effects of various parameters, including the sealing gap, sealing length, sealing diameter, and sealing velocity on bonding strength. A method with the utilization of saturated vapor pressure inside a copper tube is proposed to evaluate bonding strength. A corresponding finite element model is developed to investigate the effects of sealing gap and sealing velocity on plastic deformation during the cold welding process. Effects of various parameters on the bonding strength are determined and it is found that the sealing gap is the most critical factor and that the sealing velocity contributes the least effect. The best parameter combination (A 1 B 3 C 1 D 3, with a 0.5 mm sealing gap, 6 mm sealing length, 3.8 mm sealing diameter, and 50 mm/s sealing velocity) is derived within the experimental parameters. Plastic deformation results derived from the finite element model are consistent with those from the experiment. The instruction for the CWSP of heat pipes and the design of sealing dies of heat pipes are provided.

  8. Application of new GMAW welding methods used in prefabrication of P92 (X10CrWMoVNb9-2) pipe butt welds

    Energy Technology Data Exchange (ETDEWEB)

    Urzynicok, Michal [Boiler Elements Factory ' ZELKOT' , Koszecin (Poland); Kwiecinski, Krzysztof; Slania, Jacek [Instytut Spawalnictwa, Gliwice (Poland); Szubryt, Marian [TUEV Nord, Katowice (Poland)

    2010-07-01

    Welding of collector pipes, flat heads, dished ends and connector pipes performed with high temperature and creep-resistant steels most often has been performed using TIG process combined with MMA processes. Progress in MAG process and availability of high quality filler materials (solid wires) enables welding of the above connections also using this method. In order to prove its efficiency, this article presents the results of related tests. The range of tests was similar to that applied during the qualification of welding technology. The investigation also involved microscopic and fractographic examinations. The results reveal that welding with new methods such as GMAW is by no means inferior to a currently applied MMA method yet the time of the process is shorter by 50%. The article present the world's first known positive results in welding of P92 grade steel using GMAW welding method. (orig.)

  9. The pipes for gas and oil pipelines mains one-sided high-speed welding

    Directory of Open Access Journals (Sweden)

    Сергій Вікторович Щетинін

    2016-11-01

    Full Text Available Electromagnetic theory of the undercuts formation under the arc magnetic field action according to which as welding speed increases cooling intensifies and arc diameter reduces, induction and magnetic pressure increase, pinch-effect amplifies, has been proved. The arc concentrates, heat input and the pool side edges electrical resistance reduce with the result that current through the side walls and a downward electromagnetic force, under the action of which the liquid metal flows from the pool edges, increase and the undercuts form. In high-speed welding a composite electrode as compared with the wire electrode the heat input into the side edges and their electrical resistance increase; current and induction at the pool side edges and the electromagnetic force decrease that providing the seams qualitative formation and confirming the electromagnetic theory of the undercuts. With welding speed increasing the weld pool molten metal crystallization rate increases in proportion to it, microstructure gets reduced and welding stresses decrease, that providing the welds joints toughness rise. By increasing welding speed due to deflection rearward the arc pressure decreases, the molten metal movement rate into the back part of the pool grows, that resulting in the molten metal hydrodynamic pressure reduction. Due to simultaneous reduction of the arc pressure, of the downward electromagnetic force and of the molten metal hydrodynamic pressure, the crystallization rate increase and the pool molten state time reduction the backing bead formation on the melt backing improves greatly at the high-speed welding. The energy-saving process of one-sided high-speed welding of the pipes for gas and oil pipelines on the melt backing with the use of glass flux by means of a composite electrode, which provides quality and the welded joints toughness increase, has been developed

  10. Evaluation of weld defects in stainless steel 316L pipe using guided wave

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Joon Hyun [School of Mechanical Engineering, Pusan National University, Busan (Korea, Republic of); Lee, Jin Kyung [Dept. of Mechanical Engineering, Dongeui University, Busan (Korea, Republic of)

    2015-02-15

    Stainless steel is a popular structural materials for liquid-hydrogen storage containers and piping components for transporting high-temperature fluids because of its superior material properties such as high strength and high corrosion resistance at elevated temperatures. In general, tungsten inert gas (TIG) arc welding is used for bonding stainless steel. However, it is often reported that the thermal fatigue cracks or initial defects in stainless steel after welding decreases the reliability of the material. The objective of this paper is to clarify the characteristics of ultrasonic guided wave propagation in relation to a change in the initial crack length in the welding zone of stainless steel. For this purpose, three specimens with different artificial defects of 5 mm, 10 mm, and 20 mm in stainless steel welds were prepared. By considering the thickness of s stainless steel pipe, special attention was given to both the L(0,1) mode and L(0,2) mode in this study. It was clearly found that the L(0,2) mode was more sensitive to defects than the L(0,1) mode. Based on the results of the L(0,1) and L(0,2) mode analyses, the magnitude ratio of the two modes was more effective than studying each mode when evaluating defects near the welded zone of stainless steel because of its linear relationship with the length of the artificial defect.

  11. Investigation of Residual Stresses and Distortion in Welded Pipe-Flange Joint of Different Classes

    Directory of Open Access Journals (Sweden)

    Muhammad Abid

    2012-10-01

    Full Text Available ABSTRACT: Pipe and flange joints are commonly used in petrochemical, nuclear and process industries. Commonly, welding is used to make these joints which produces residual stresses and distortions. These stresses have detrimental effects on the structural integrity and service performance of the welded pipe joints. The objective of this study is to investigate the residual stresses and distortions during Gas Metal Arc Welding of pipe of schedule 40, nominal diameter 200 mm with different ANSI flanges of class numbers 150, 300, 600, 900, 1500, and 2500. Welding parameters including: voltage, current and heat as inputs were selected based on the literature available. The behaviour of the flanges of different classes is also discussed. In addition, the finite element methodology presented, in this paper, can be helpful for developing welding procedures for a range of pipe flange welded joint sizes in order to control the residual stresses and deformations. This will lead to optimised performance during bolt up and operating conditions.ABSTRAK: Paip dan sambungan flan biasanya digunakan dalam industri petrokimia, nuklear dan proses. Kimpalan menghasilkan tegasan sisa dan herotan, yang memberikan kesan yang merbahaya ke atas integriti struktur dan prestasi servis sambungan kimpalan paip. Objektif kajian ini adalah untuk mengkaji tegasan sisa dan herotan ketika kimpalan arka logam gas paip berjadual 40, diameter nominal 200mm dengan flan ANSI yang berbeza kelas # 150, 300, 600, 900, 1500, dan 2500. Parameter kimpalan termasuklah; voltan, arus dan haba input yang dipilih berdasarkan literatur sediada. Kelakuan flan yang berbeza kelas telah dibincangkan. Kaedah elemen finit yang dibentangkan adalah berguna dalam membangunkan prosedur kimpalan bagi julat saiz kimpalan flan paip unutk mengawal tegasan sisa dan canggaan i.e. bagi mengoptimakan prestasi ketika bolt up dan sedang beroperasi.                                 

  12. Fatigue life prediction of casing welded pipes by using the extended finite element method

    OpenAIRE

    2016-01-01

    The extended finite element (XFEM) method has been used to simulate fatigue crack growth in casing pipe, made of API J55 steel by high-frequency welding, in order estimate its structural integrity and life. Based on the critical value of stress intensity factor KIc, measured in different regions of welded joint, the crack was located in the base metal as the region with the lowest resistance to crack initiation and propagation. The XFEM was first applied to the 3 point bending specimens to...

  13. Finite Element Analysis of Modeling Residual Stress Distribution in All-position Duplex Stainless Steel Welded Pipe

    Institute of Scientific and Technical Information of China (English)

    Xiaojun JIN; Lixing HUO; Yufeng ZHANG; Bingren BAI; Xiaowei LI; Jun CAO

    2004-01-01

    On the basis of the thermal-elastic-plastic theory, a three-dimensional finite element numerical simulation is performed on the girth welded residual stresses of the duplex stainless steel pipe with ANSYS nonlinear finite element program for the first time. Three-dimensional FEM using mobile heat source for analysis transient temperature field and welding stress field in circumferential joint of pipes is founded. Distributions of axial and hoop residual stresses of the joint are investigated. The axial and the hoop residual stresses at the weld and weld vicinity on inner surface of pipes are tensile, and they are gradually transferred into compressive with the increase of the departure from the weld. The axial residual stresses at the weld and weld vicinity on outer surface of pipes is compressive while the hoop one is tensile. The distributions of residual stresses compared positive-circle with negative-circle show distinct symmetry. These results provide theoretical knowledge for the optimization of process and the control of welding residual stresses.

  14. 77 FR 37711 - Circular Welded Carbon-Quality Steel Pipe From India, Oman, the United Arab Emirates, and Vietnam...

    Science.gov (United States)

    2012-06-22

    ... detailed scope language, see 77 FR 19635, April 2, 2012. For further information concerning the conduct of... COMMISSION Circular Welded Carbon-Quality Steel Pipe From India, Oman, the United Arab Emirates, and Vietnam...-fair-value imports from India, Oman, the United Arab Emirates, and Vietnam of circular welded...

  15. Predicting welding residual stresses in a dissimilar metal girth welded pipe using 3D finite element model with a simplified heat source

    Energy Technology Data Exchange (ETDEWEB)

    Deng, Dean, E-mail: deandeng@cqu.edu.c [College of Materials Science and Engineering, Chongqing University, Shazheng Street 174, Shapingba, Chongqing 400044 (China); Kiyoshima, Shoichi [Research Center of Computational Mechanics, Inc., Togoshi NI-Bldg., 1-7-1 Togoshi, Shinagawa-ku, Tokyo 142-0041 (Japan); Ogawa, Kazuo [Japan Nuclear Energy Safety Organization, TOKYU REIT Toranomon Bldg, 3-17-1, Toranomon, Minato-ku, Tokyo 105-0001 (Japan); Yanagida, Nobuyoshi [Hitachi Ltd. 1-1, Saiwa-cho 3-chome, Hitachi-shi, Ibaraki-ken 317-8511 (Japan); Saito, Koichi [Hitachi-GE Nuclear Energy, Ltd. 2-2, Omika-cho, 5-chome, Hitachi-shi, Ibaraki-ken 319-1221 (Japan)

    2011-01-15

    Research highlights: Welding residual stresses have asymmetrical distributions in the dissimilar metal pipe. Variable length heat source model can largely save computing time. Besides welding, other thermal processes also affect residual stresses. - Abstract: Dissimilar metal welds are commonly used in nuclear power plants to connect low alloy steel components and austenitic stainless steel piping systems. The integrity assessment and life estimation for such welded structures require consideration of residual stresses induced by manufacturing processes. Because the fabrication process of dissimilar metal weld joints is considerably complex, it is very difficult to accurately predict residual stresses. In this study, both numerical simulation technology and experimental method were used to investigate welding residual stress distribution in a dissimilar metal pipe joint with a medium diameter, which were performed by a multi-pass welding process. Firstly, an experimental mock-up was fabricated to measure the residual stress distributions on the inside and the outside surfaces. Then, a time-effective 3-D finite element model was developed to simulate welding residual stresses through using a simplified moving heat source. The simplified heat source method could complete the thermo-mechanical analysis in an acceptable time, and the simulation results generally matched the measured data near the weld zone. Through comparing the simulation results and the experimental measurements, we can infer that besides the multi-pass welding process other key manufacturing processes such as cladding, buttering and heat treatment should also be taken into account to accurately predict residual stresses in the whole range of the dissimilar metal pipe.

  16. Fatigue life prediction of casing welded pipes by using the extended finite element method

    Directory of Open Access Journals (Sweden)

    Ljubica Lazić Vulićević

    2016-03-01

    Full Text Available The extended finite element (XFEM method has been used to simulate fatigue crack growth in casing pipe, made of API J55 steel by high-frequency welding, in order estimate its structural integrity and life. Based on the critical value of stress intensity factor KIc, measured in different regions of welded joint, the crack was located in the base metal as the region with the lowest resistance to crack initiation and propagation. The XFEM was first applied to the 3 point bending specimens to verify numerical results with the experimental ones. After successful verification, the XFEM was used to simulate fatigue crack growth, position axially in the pipe, and estimate its remaining life.

  17. 75 FR 39917 - Circular Welded Non-Alloy Steel Pipe from the Republic of Korea: Extension of Time Limit for...

    Science.gov (United States)

    2010-07-13

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration (A-580-809) Circular Welded Non-Alloy Steel Pipe from the Republic of Korea... non-alloy steel pipe from the Republic of Korea, covering the period November 1, 2008 through...

  18. Technical Letter Report Assessment of Ultrasonic Phased Array Testing for Cast Austenitic Stainless Steel Pressurizer Surge Line Piping Welds and Thick Section Primary System Cast Piping Welds JCN N6398, Task 2A

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Denslow, Kayte M.; Cinson, Anthony D.; Morra, Marino; Crawford, Susan L.; Prowant, Matthew S.; Cumblidge, Stephen E.; Anderson, Michael T.

    2008-07-21

    Research is being conducted for the NRC at PNNL to assess the effectiveness and reliability of advanced NDE methods for the inspection of LWR components. The scope of this research encompasses primary system pressure boundary materials including cast austenitic stainless steels (CASS), dissimilar metal welds (DMWs), piping with corrosion-resistant cladding, weld overlays, and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in coarse-grained steel components. This interim technical letter report (TLR) provides a synopsis of recent investigations at PNNL aimed at evaluating the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of CASS welds in nuclear reactor piping. A description of progress, recent developments and interim results are provided.

  19. Laser/TIG Hybrid Welding of Pot for Induction Heater

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove; Sondrup, Lars de Caldas

    2004-01-01

    In this paper, systematic work is presented that shows the steps for realizing a hybrid welded tailored blank that is formed to a pot for induction heating. The bottom is made of ferritic stainless steel and the sides of austenitic stainless steel. Only the bottom will then interact directly...

  20. Laser/TIG Hybrid Welding of Pot for Induction Heater

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove; Sondrup, Lars de Caldas

    2004-01-01

    In this paper, systematic work is presented that shows the steps for realizing a hybrid welded tailored blank that is formed to a pot for induction heating. The bottom is made of ferritic stainless steel and the sides of austenitic stainless steel. Only the bottom will then interact directly...

  1. Fabrication Flaw Density and Distribution In Repairs to Reactor Pressure Vessel and Piping Welds

    Energy Technology Data Exchange (ETDEWEB)

    GJ Schuster, FA Simonen, SR Doctor

    2008-04-01

    The Pacific Northwest National Laboratory is developing a generalized fabrication flaw distribution for the population of nuclear reactor pressure vessels and for piping welds in U.S. operating reactors. The purpose of the generalized flaw distribution is to predict component-specific flaw densities. The estimates of fabrication flaws are intended for use in fracture mechanics structural integrity assessments. Structural integrity assessments, such as estimating the frequency of loss-of-coolant accidents, are performed by computer codes that require, as input, accurate estimates of flaw densities. Welds from four different reactor pressure vessels and a collection of archived pipes have been studied to develop empirical estimates of fabrication flaw densities. This report describes the fabrication flaw distribution and characterization in the repair weld metal of vessels and piping. This work indicates that large flaws occur in these repairs. These results show that repair flaws are complex in composition and sometimes include cracks on the ends of the repair cavities. Parametric analysis using an exponential fit is performed on the data. The relevance of construction records is established for describing fabrication processes and product forms. An analysis of these records shows there was a significant change in repair frequency over the years when these components were fabricated. A description of repair flaw morphology is provided with a discussion of fracture mechanics significance. Fabrication flaws in repairs are characterized using optimized-access, high-sensitivity nondestructive ultrasonic testing. Flaw characterizations are then validated by other nondestructive evaluation techniques and complemented by destructive testing.

  2. Residual stress determination in a dissimilar weld overlay pipe by neutron diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Woo, Wanchuck, E-mail: chuckwoo@kaeri.re.kr [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Em, Vyacheslav [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Hubbard, Camden R. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Lee, Ho-Jin [Nuclear Materials Research Center, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Park, Kwang Soo [Corporate R and D Institute, Doosan Heavy Industries and Construction, Changwon 641-792 (Korea, Republic of)

    2011-10-15

    Highlights: {yields} Determined residual stress distribution in a dissimilar weld overlay pipe. {yields} Consists of a ferritic (SA508), austenitic (F316L) steels, Alloy 182 consumable. {yields} Measured significant compression (-600 MPa) near the inner wall of overlay. {yields} Validate integrity of the inner wall for the pressurized nozzle nuclear structure. - Abstract: Residual stresses were determined through the thickness of a dissimilar weld overlay pipe using neutron diffraction. The specimen has a complex joining structure consisting of a ferritic steel (SA508), austenitic steel (F316L), Ni-based consumable (Alloy 182), and overlay of Ni-base superalloy (Alloy 52M). It simulates pressurized nozzle components, which have been a critical issue under the severe crack condition of nuclear power reactors. Two neutron diffractometers with different spatial resolutions have been utilized on the identical specimen for comparison. The macroscopic 'stress-free' lattice spacing (d{sub o}) was also obtained from both using a 2-mm width comb-like coupon. The results show significant changes in residual stresses from tension (300-400 MPa) to compression (-600 MPa) through the thickness of the dissimilar weld overlay pipe specimen.

  3. Studies on corrosion protection of laser hybrid welded AISI 316 by laser remelting

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove; Ambat, Rajan; Rasmussen, A.J.

    2005-01-01

    Unlike in autogenous laser welding, hybrid laser welding of stainless steel could introduce grain boundary carbides due to low cooling rates. Formation of grain boundary carbides leads to reduced corrosion properties. Studies have initially been carried out on hybrid laser welding and subsequent ...... regain the corrosion resistance by desensitization....

  4. Modeling of plasma and thermo-fluid transport in hybrid welding

    Science.gov (United States)

    Ribic, Brandon D.

    Hybrid welding combines a laser beam and electrical arc in order to join metals within a single pass at welding speeds on the order of 1 m min -1. Neither autonomous laser nor arc welding can achieve the weld geometry obtained from hybrid welding for the same process parameters. Depending upon the process parameters, hybrid weld depth and width can each be on the order of 5 mm. The ability to produce a wide weld bead increases gap tolerance for square joints which can reduce machining costs and joint fitting difficulty. The weld geometry and fast welding speed of hybrid welding make it a good choice for application in ship, pipeline, and aerospace welding. Heat transfer and fluid flow influence weld metal mixing, cooling rates, and weld bead geometry. Cooling rate affects weld microstructure and subsequent weld mechanical properties. Fluid flow and heat transfer in the liquid weld pool are affected by laser and arc energy absorption. The laser and arc generate plasmas which can influence arc and laser energy absorption. Metal vapors introduced from the keyhole, a vapor filled cavity formed near the laser focal point, influence arc plasma light emission and energy absorption. However, hybrid welding plasma properties near the opening of the keyhole are not known nor is the influence of arc power and heat source separation understood. A sound understanding of these processes is important to consistently achieving sound weldments. By varying process parameters during welding, it is possible to better understand their influence on temperature profiles, weld metal mixing, cooling rates, and plasma properties. The current literature has shown that important process parameters for hybrid welding include: arc power, laser power, and heat source separation distance. However, their influence on weld temperatures, fluid flow, cooling rates, and plasma properties are not well understood. Modeling has shown to be a successful means of better understanding the influence of

  5. Utilization of the equipment and program cine- and telerecording complex for the high-frequency steel pipe welding investigation

    Science.gov (United States)

    Konovalov, Nikolai A.; Veselovsky, Vladimir B.; Furmanov, Valeri B.; Kovalenko, Vladimir I.; Lakhno, Nikolay I.; Kovika, Nikolai D.; Novikov, Leonid V.; Scherbina, Vadim N.; Zlydennaya, Lyubov M.

    1995-08-01

    With the aim of technological process automatization and control for high-frequency welding of different diameter pipes, the machine-program complex (APC) was designed. APC gives the opportunity to create the cine- and telerecording of process in production conditions at the mill '159-529' of the Novomoskovsky Tube Rolling Mill, Ukraine). With the help of APC in real functioning mill conditions, the character of flashing zone length changing and the angle of convergence depending on pipe welding speed was investigated. Also the zone of jumpers is defined. The comparison of theoretical and experimental data gave an opportunity to define a welding rate which is optimal for the most qualitative values of welded joints in the range of pipe products of mill '159-529'.

  6. Thermal Characteristics of Grooved Heat pipe with Hybrid Nanofluids

    Directory of Open Access Journals (Sweden)

    W S Han

    2011-01-01

    Full Text Available In the present study, the specially designed grooved heat pipe charged with nanofluids was investigated in terms of various parameters such as heat transfer rate(50∼300W with 50 W interval, volume concentration(0.005%, 0.05%, 0.1%, and hybrid combinations, inclination(5°, 45°, 90°, cooling water temperature (1℃, 10℃, and 20℃, surface state, transient state and so on. Hybrid nanofluids with different volume concentration ratios with Ag-H2O and Al2O3-H2O were used as working fluids on a grooved heat pipe(GHP. Comparing with the pure water system, nanofluidic and hybrid nanofluidic system shows greater overall thermal resistance with increasing nano-particle concentration. Also hybrid nanofluids make the system deteriorate in terms of thermal resistance. The post nanofluid experimental data regarding GHP show that the heat transfer performance is similar to the results of nanofluid system. The thermal performance of a grooved heat pipe with nanofluids and hybrid nanofluids were varied with driving parameters but they led to worse system performance.

  7. Research on deformation characteristics of JCOE forming in large diameter welding pipe

    Institute of Scientific and Technical Information of China (English)

    Li-Feng Fan; Jia-Xin Yan; Ying Gao; Jian-Bin Yun

    2016-01-01

    In the present work,the JCOE forming is investigated using the finite element (FE) method.A twodimensional FE model is established for the plane strain condition by FE code ABAQUS,and the FE model is validated by experiments.The aim of this research is to investigate forming quality states in the JCOE forming process;in particular,the effects of technological parameters on forming quality are evaluated.Taking the JCOE forming process of X80 steel Φ1 219 mm × 22 mm× 12 000 mmwelding pipe for instance,the deformation characteristics of JCOE forming are analyzed,in which the geometry of the formed pipe,residual stress distributions and effects of process parameters on JCOE forming quality can be obtained.Thus,the presented results of this research provide an effective approach to improve welding pipe forming quality.

  8. Crack growth analysis due to PWSCC in dissimilar metal butt weld for reactor piping considering hydrostatic and normal operating conditions

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Hwee Sueng; Huh, Nam Su [Seoul Nat' l Univ., Seoul (Korea, Republic of); Lee, Seung Gun; Park, Heung Bae [KEPCO Engineering and Construction Company, Gyeonggi (Korea, Republic of); Lee, Sung Ho [KHNP Central Research Institute, Daejeon (Korea, Republic of)

    2013-01-15

    This study investigates the crack growth behavior due to primary water stress corrosion cracking (PWSCC) in the dissimilar metal butt weld of a reactor piping using Alloy 82/182. First, detailed finite element stress analyses were performed to predict the stress distribution of the dissimilar metal butt weld in which the hydrostatic and the normal operating loads as well as the weld residual stresses were considered to evaluate the stress redistribution due to mechanical loadings. Based on the stress distributions along the wall thickness of the dissimilar metal butt weld, the crack growth behavior of the postulated axial and circumferential cracks were predicted, from which the crack growth diagram due to PWSCC was proposed. The present results can be applied to predict the crack growth rate in the dissimilar metal butt weld of reactor piping due to PWSCC.

  9. Laser-Hybrid welding, an innovative technology to join automotive body parts

    Science.gov (United States)

    Sieben, Manuel; Brunnecker, Frank

    The design of Tail lamps has been changed dramatically since cars built. At modern lamps, the lenses are absolutely transparent and allow a direct view onto the weld seam. Conventional welding technologies, such as vibration and hot plate welding cannot compete with this demand. Focused on this targeted application, LPKF Laser & Electronics AG has developed in cooperation with the Bavarian Laser Centre a unique Laser welding technology called hybrid welding.

  10. X60螺旋焊钢管焊接工艺分析%Welding process analysis of X60 spiral welded pipe

    Institute of Scientific and Technical Information of China (English)

    赵艺

    2014-01-01

    The X60 (L415M) steel grade for 323.9mm×7.1mm spiral submerged arc welded steel pipe, welding, argon arc welding and semi-finished product process parameters are designed and discussed.%对X60(L415M)钢级芰323.9 mm×7.1 mm螺旋缝埋弧焊接钢管内、外焊焊接、半成品氩弧焊,补焊工艺进行设计和探讨。

  11. Welding Squeezing Roller Adjustment for HFW Pipe%高频焊管焊接挤压辊的调整

    Institute of Scientific and Technical Information of China (English)

    朱斌燕; 于宾; 路广平; 任国庆; 翁文

    2011-01-01

    Aiming at welding squeezing roller pass characteristics of high frequency longitudinal seam welded pipe, the method of adjusting welding squeezing roller according to the different specifications were introduced to produce the welded pipe. Combined with the forming process characteristics of high frequency longitudinal seam welded pipe, a method of observing metal flown line of welding zone in fracture section to determine V-apex condition of strip edges end during welding was put forward, and specific methods of adjusting squeezing roller in different V-apex condition were given%针对高频焊管焊接挤压辊的孔型特点,介绍了生产不同规格焊管时焊接挤压辊的调整方法.结合高频焊管的成型工艺特点,提出了通过观察断面焊接区的金属流线方法,判定带钢边部端面焊接过程中合缝状态,并给出了不同合缝状态下调整挤压辊的具体办法.

  12. Round robin analysis on stress intensity factor of inner surface cracks in welded stainless steel pipes

    Energy Technology Data Exchange (ETDEWEB)

    Han, Chang Gi; Chang, Yoon Suk [Dept. of Nuclear Engineering, College of Engineering, Kyung Hee University, Yongin (Korea, Republic of); Kim, Jong Sung [Dept. of Mechanical Engineering, Sunchon National University, Sunchon (Korea, Republic of); Kim, Maan Won [Central Research Institute, Korea Hydro and Nuclear Power Company, Daejeon (Korea, Republic of)

    2016-12-15

    Austenitic stainless steels (ASSs) are widely used for nuclear pipes as they exhibit a good combination of mechanical properties and corrosion resistance. However, high tensile residual stresses may occur in ASS welds because postweld heat treatment is not generally conducted in order to avoid sensitization, which causes a stress corrosion crack. In this study, round robin analyses on stress intensity factors (SIFs) were carried out to examine the appropriateness of structural integrity assessment methods for ASS pipe welds with two types of circumferential cracks. Typical stress profiles were generated from finite element analyses by considering residual stresses and normal operating conditions. Then, SIFs of cracked ASS pipes were determined by analytical equations represented in fitness-for-service assessment codes as well as reference finite element analyses. The discrepancies of estimated SIFs among round robin participants were confirmed due to different assessment procedures and relevant considerations, as well as the mistakes of participants. The effects of uncertainty factors on SIFs were deducted from sensitivity analyses and, based on the similarity and conservatism compared with detailed finite element analysis results, the R6 code, taking into account the applied internal pressure and combination of stress components, was recommended as the optimum procedure for SIF estimation.

  13. Round Robin Analyses on Stress Intensity Factors of Inner Surface Cracks in Welded Stainless Steel Pipes

    Directory of Open Access Journals (Sweden)

    Chang-Gi Han

    2016-12-01

    Full Text Available Austenitic stainless steels (ASSs are widely used for nuclear pipes as they exhibit a good combination of mechanical properties and corrosion resistance. However, high tensile residual stresses may occur in ASS welds because postweld heat treatment is not generally conducted in order to avoid sensitization, which causes a stress corrosion crack. In this study, round robin analyses on stress intensity factors (SIFs were carried out to examine the appropriateness of structural integrity assessment methods for ASS pipe welds with two types of circumferential cracks. Typical stress profiles were generated from finite element analyses by considering residual stresses and normal operating conditions. Then, SIFs of cracked ASS pipes were determined by analytical equations represented in fitness-for-service assessment codes as well as reference finite element analyses. The discrepancies of estimated SIFs among round robin participants were confirmed due to different assessment procedures and relevant considerations, as well as the mistakes of participants. The effects of uncertainty factors on SIFs were deducted from sensitivity analyses and, based on the similarity and conservatism compared with detailed finite element analysis results, the R6 code, taking into account the applied internal pressure and combination of stress components, was recommended as the optimum procedure for SIF estimation.

  14. Studies on corrosion protection of laser hybrid welded AISI 316 by laser remelting

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove; Ambat, Rajan; Rasmussen, A.J.

    2005-01-01

    Unlike in autogenous laser welding, hybrid laser welding of stainless steel could introduce grain boundary carbides due to low cooling rates. Formation of grain boundary carbides leads to reduced corrosion properties. Studies have initially been carried out on hybrid laser welding and subsequent...... laser surface melting on microstructure and corrosion behaviour of AISI 316L welds. Welding and laser treatment parameters were varied. General corrosion behaviour of the weld and laser treated surface was characterised using a gel visualization test. The local electrochemistry of the weld and laser...... treated surface was investigated using a novel micro electrochemical technique with a tip resolution of ~1 mm. Results show that hybrid laser welding of 316L has increased corrosion susceptibility probably as a result of grain boundary carbide formation. However a suitable post laser treatment could...

  15. Studies on corrosion protection of laser hybrid welded AISI 316 by laser remelting

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove; Ambat, Rajan; Rasmussen, A.J.

    2005-01-01

    Unlike in autogenous laser welding, hybrid laser welding of stainless steel could introduce grain boundary carbides due to low cooling rates. Formation of grain boundary carbides leads to reduced corrosion properties. Studies have initially been carried out on hybrid laser welding and subsequent...... laser surface melting on microstructure and corrosion behaviour of AISI 316L welds. Welding and laser treatment parameters were varied. General corrosion behaviour of the weld and laser treated surface was characterised using a gel visualization test. The local electrochemistry of the weld and laser...... treated surface was investigated using a novel micro electrochemical technique with a tip resolution of ~1 mm. Results show that hybrid laser welding of 316L has increased corrosion susceptibility probably as a result of grain boundary carbide formation. However a suitable post laser treatment could...

  16. Effects of weld residual stresses on crack-opening area analysis of pipes for LBB applications

    Energy Technology Data Exchange (ETDEWEB)

    Dong, P.; Rahman, S.; Wilkowski, G. [and others

    1997-04-01

    This paper summarizes four different studies undertaken to evaluate the effects of weld residual stresses on the crack-opening behavior of a circumferential through-wall crack in the center of a girth weld. The effect of weld residual stress on the crack-opening-area and leak-rate analyses of a pipe is not well understood. There are no simple analyses to account for these effects, and, therefore, they are frequently neglected. The four studies involved the following efforts: (1) Full-field thermoplastic finite element residual stress analyses of a crack in the center of a girth weld, (2) A comparison of the crack-opening displacements from a full-field thermoplastic residual stress analysis with a crack-face pressure elastic stress analysis to determine the residual stress effects on the crack-opening displacement, (3) The effects of hydrostatic testing on the residual stresses and the resulting crack-opening displacement, and (4) The effect of residual stresses on crack-opening displacement with different normal operating stresses.

  17. The First Assembly Line of Large-longitudinally-welded Steel Pipe in China Went into Operation

    Institute of Scientific and Technical Information of China (English)

    Li Bing

    2002-01-01

    @@ On July 27, the first assembly line to produce JCOE large diameter Longitudinally-submerged-arc-welded steel pipe in China, Which is the key homemade equipment project of "West-East Gas Transmission"project, was put into production. Chen Gen, vice general manager of CNPC; Xie Zhiqiang and Liu Haisheng, assistant chief manager of CNPC; Shi Xingquan, vice president of PetroChina; and the president of Itochu-Marubeni Steel & iron Co., Ltd.of Japan; attended the opening ceremony and cut the ribbon.

  18. Feasibility study of the cut and weld operations by RH on the cooling pipes of ITER NB components

    Energy Technology Data Exchange (ETDEWEB)

    Pineiro, Oscar; Fernandez, Carlos [TECNATOM Avda. Montes de Oca 28700 S Sebastian de los Reyes, Madrid (Spain); Medrano, Mercedes [EURATOM-CIEMAT Association for Fusion. Avda. Complutense, 22. 28040 Madrid (Spain)], E-mail: mercedes.medrano@ciemat.es; Liniers, Macarena; Botija, Jose; Alonso, Javier; Sarasola, Xabier [EURATOM-CIEMAT Association for Fusion. Avda. Complutense, 22. 28040 Madrid (Spain); Damiani, Carlo [EFDA-Josep Pla 2, Torres Diagonal Litoral B3, 08019 Barcelona (Spain)

    2009-06-15

    The maintenance operations of ITER NB components inside the vessel - Beam Line Components (BLC's) involve the removal of the faulty component, its transport to the hot cell as well as the reverse operations of transport of the repaired/new component and its reinstallation inside the vessel. Prior to the removal of the BLC's the cooling pipes must be detached from the component following a procedure that applies to the cutting of the pipes and subsequent welding when the component is re-installed. The purpose of this study, conducted in the framework of EFDA, is to demonstrate the feasibility of the cut and weld operations on the water pipes of the BLC's using fully remote handling techniques. Viable technologies for the cut and weld operations have been identified within the study; in particular the following aspects will be presented in the paper: - Different strategies can be pursued in the detachment of the components depending on the number of cut and weld operations to be performed on the pipes. The selected strategy will impact on the procedure to be followed likewise on important aspects as the requirements of the flexible joints assembled on the pipes. - The existing cutting techniques have been examined in the light of the remotely performed pipe cutting at the NB cell. Modifications of commercial tools have been proposed in order to adapt them to the BLC's pipes requirements. The debris produced during the cutting process must be controlled and collected, therefore a cleaning system has been integrated in the adapted cutting tool referred above. - The existing welding techniques have been also examined and compared based on different criteria such as complexity, reliability, alignment tolerances, etc. TIG welding is the preferred technique as it stands out for its superior performance. The commercial tools identified need to be adapted to the NB environment. - The alignment of the pipes is a critical issue concerning the remote welding

  19. Elements loss analysis based on spectral diagnosis in laser-arc hybrid welding of aluminum alloy

    Science.gov (United States)

    Chen, Yong; Chen, Hui; Zhu, Minhao; Yang, Tao; Shen, Lin

    2017-07-01

    Aluminum alloy has been widely used in automobiles, high-speed trains, aerospace and many other fields. The loss of elements during welding process causes welding defects and affects the microstructure and properties of the joints. This paper discusses the correlation between welding process, spectral intensity and loss of elements in laser-arc hybrid welding of Al alloys. The results show that laser power and arc current have a significant impact on the spectral intensity and loss of elements. Compared with the base metal, the contents of alloying elements in the weld area are lower. The burning losses of alloy elements increase with the welding heat input.

  20. Hybrid/Tandem Laser-Arc Welding of Thick Low Carbon Martensitic Stainless Steel Plates =

    Science.gov (United States)

    Mirakhorli, Fatemeh

    High efficiency and long-term life of hydraulic turbines and their assemblies are of utmost importance for the hydropower industry. Usually, hydroelectric turbine components are made of thick-walled low carbon martensitic stainless steels. The assembly of large hydroelectric turbine components has been a great challenge. The use of conventional welding processes involves typical large groove design and multi-pass welding to fill the groove which exposes the weld to a high heat input creating relatively large fusion zone and heat affected zone. The newly-developed hybrid/tandem laser-arc welding technique is believed to offer a highly competitive solution to improve the overall hydro-turbine performance by combining the high energy density and fast welding speed of the laser welding technology with the good gap bridging and feeding ability of the gas metal arc welding process to increase the productivity and reduce the consumable material. The main objective of this research work is to understand different challenges appearing during hybrid laser-arc welding (HLAW) of thick gauge assemblies of low carbon 13%Cr- 4%Ni martensitic stainless steel and find a practical solution by adapting and optimizing this relatively new welding process in order to reduce the number of welding passes necessary to fill the groove gap. The joint integrity was evaluated in terms of microstructure, defects and mechanical properties in both as-welded and post-welded conditions. A special focus was given to the hybrid and tandem laser-arc welding technique for the root pass. Based on the thickness of the low carbon martensitic stainless steel plates, this work is mainly focused on the following two tasks: • Single pass hybrid laser-arc welding of 10-mm thick low carbon martensitic stainless steel. • Multi-pass hybrid/tandem laser-arc welding of 25-mm thick martensitic stainless steel.

  1. Residual Stress and Fatigue Strength of Hybrid Laser-MIG-Welded A7N01P-T4

    Science.gov (United States)

    Wang, Qiuying; Chen, Hui; Qiu, Peixian; Zhu, Zongtao

    2017-02-01

    A7N01P-T4 aluminum alloy is widely used in some important welded components of high-speed trains. The hybrid laser-metal inert gas (MIG) welding process was studied to solve problems associated with the MIG welding process, such as low welding efficiency, high residual stress and deformation, and serious loss of strength. A high-speed camera, a voltage and current collection system, and NI DAQ were used to acquire arc profiles, welding voltage, and welding current simultaneously. Thermal cycle tests were carried out. Residual stresses induced by the welding process and fatigue strength of the joint were investigated. Large-size fatigue specimens were used in fatigue tests. The results show that the energy of the hybrid welding process is focused, and the power density of hybrid welding process is intense. The heat input per unit of the hybrid welding process is only half of that of the MIG welding process. Compared with the MIG welded joint, the overall residual stress level of the hybrid-welded joint is lower. The peak longitudinal stress of the hybrid-welded joint is reduced by 20 pct. The fatigue strength of hybrid joints is 14 pct higher than that of MIG-welded joints. Narrow weld and HAZ, weak softening behavior, and low residual stress level are the causes of the improvement of fatigue strength.

  2. Residual Stress and Fatigue Strength of Hybrid Laser-MIG-Welded A7N01P-T4

    Science.gov (United States)

    Wang, Qiuying; Chen, Hui; Qiu, Peixian; Zhu, Zongtao

    2016-09-01

    A7N01P-T4 aluminum alloy is widely used in some important welded components of high-speed trains. The hybrid laser-metal inert gas (MIG) welding process was studied to solve problems associated with the MIG welding process, such as low welding efficiency, high residual stress and deformation, and serious loss of strength. A high-speed camera, a voltage and current collection system, and NI DAQ were used to acquire arc profiles, welding voltage, and welding current simultaneously. Thermal cycle tests were carried out. Residual stresses induced by the welding process and fatigue strength of the joint were investigated. Large-size fatigue specimens were used in fatigue tests. The results show that the energy of the hybrid welding process is focused, and the power density of hybrid welding process is intense. The heat input per unit of the hybrid welding process is only half of that of the MIG welding process. Compared with the MIG welded joint, the overall residual stress level of the hybrid-welded joint is lower. The peak longitudinal stress of the hybrid-welded joint is reduced by 20 pct. The fatigue strength of hybrid joints is 14 pct higher than that of MIG-welded joints. Narrow weld and HAZ, weak softening behavior, and low residual stress level are the causes of the improvement of fatigue strength.

  3. Multi-objective optimization of crimping of large-diameter welding pipe

    Institute of Scientific and Technical Information of China (English)

    范利锋; 高颖; 云建斌; 李志鹏

    2015-01-01

    Crimping is widely adopted in the production of large-diameter submerged-arc welding pipes. Traditionally, designers obtain the technical parameters for crimping from experience or by trial and error through experiments and the finite element (FE) method. However, it is difficult to achieve ideal crimping quality by these approaches. To resolve this issue, crimping parameter design was investigated by multi-objective optimization. Crimping was simulated using the FE code ABAQUS and the FE model was validated experimentally. A welding pipe made of X80 high-strength pipeline steel was considered as a target object and the optimization problem for its crimping was formulated as a mathematical model and crimping was optimized. A response surface method based on the radial basis function was used to construct a surrogate model; the genetic algorithm NSGA-II was adopted to search for Pareto solutions; grey relational analysis was used to determine the most satisfactory solution from the Pareto solutions. The obtained optimal design of parameters shows good agreement with the initial design and remarkably improves the crimping quality. Thus, the results provide an effective approach for improving crimping quality and reducing design times.

  4. The New Development of Welded Steel Pipe Technology%焊接钢管技术的新进展

    Institute of Scientific and Technical Information of China (English)

    王晓香

    2011-01-01

    This paper introduced the new development of the international line pipe technology during the recent decadc from several aspects, such as onshore natural gas line pipe, offshore natural gas line pipe, large deformation pipe and ultra-high strength line pipe;the construction and development of the modem information system in welded pipe corporation,and the advancement in production technology and equipment of the high-frequency longitudinal welded pipe, SAWH pipe and SAWL pipe. It suggested that China welded pipe corporations should accelerate the renovation and upgrading the equipment to meet the requirements of the line pipe with high properties, high grade, heavy wall thickness and high precision; updating the NDT equipment thoroughly to ensure it works reliable; to realize aatomatization from the foundation to whole-line through the information renovation, and then enhance competitive strength of China welded pipe corporations.%介绍了近十几年国际管线钢管技术的新进展,包括陆地天然气管道用管、海底天然气管道用管以及大应变钢管和超高强度管线钢管的开发;焊管企业的现代化信息系统的建设及发展;我国高频直缝焊管、螺旋埋弧焊管和直缝埋弧焊管生产技术和装备的技术进步.建议我国焊管企业应加快设备改造和升级,以适应管线管向高性能、高钢级、大壁厚和高尺寸精度发展的要求;对无损探伤设备进行彻底更新,保证其可靠工作;通过信息化改造,实现从基础自动化到全线自动化、信息化的飞跃,进一步增强我国焊管企业的竞争力.

  5. Temperature Histories of Structural Steel Laser and Hybrid Laser-GMA Welds Calculated Using Multiple Constraints

    Science.gov (United States)

    2015-12-10

    Naval Research Laboratory Washington, DC 20375-5320 NRL/MR/6390--15-9665 Temperature Histories of Structural Steel Laser and Hybrid Laser-GMA Welds...NUMBER OF PAGES 17. LIMITATION OF ABSTRACT Temperature Histories of Structural Steel Laser and Hybrid Laser-GMA Welds Calculated Using Multiple...202) 767-2601 Inverse thermal analyses of structural steel deep-penetration welds are presented. These analyses employ a methodology that is in terms of

  6. 77 FR 10773 - Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines; Scheduling of...

    Science.gov (United States)

    2012-02-23

    ... to its notice of institution (76 FR 67473, November 1, 2011) of the subject five-year reviews was.... See 76 FR 61937 (Oct. 6, 2011) and the newly revised Commission's Handbook on E-Filing, available on... COMMISSION Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines; Scheduling...

  7. 77 FR 18266 - Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines; Revised...

    Science.gov (United States)

    2012-03-27

    ... the conduct of the expedited subject five- year reviews (77 FR 10773, February 23, 2012). The... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines;...

  8. 76 FR 67473 - Stainless Steel Butt-Weld Pipe Fittings from Italy, Malaysia, and The Philippines; Institution of...

    Science.gov (United States)

    2011-11-01

    ...-weld pipe fittings from Italy, Malaysia, and the Philippines (71 FR 71530). The Commission is now...), and part 207, subparts A, D, E, and F (19 CFR part 207), as most recently amended at 74 FR 2847... Philippines (66 FR 11257). Following five-year reviews by Commerce and the Commission, effective December...

  9. 75 FR 27987 - Certain Welded Stainless Steel Pipes From the Republic of Korea: Final Results of Antidumping...

    Science.gov (United States)

    2010-05-19

    ... USA, Inc., and Outokumpu Stainless Pipe, Inc. Scope of the Order The merchandise subject to the... set forth by the American Society for Testing and Materials (ASTM) for the welded form of chromium... consumption on or after the publication date of the final results of this ] administrative review, as provided...

  10. 75 FR 16071 - Circular Welded Carbon Quality Steel Line Pipe from the People's Republic of China: Notice of...

    Science.gov (United States)

    2010-03-31

    ....) invoice price on all shipments of subject merchandise from the Huludao Companies entered or withdrawn from... 36.53 percent of the f.o.b. invoice price on all shipments of subject merchandise from companies... International Trade Administration Circular Welded Carbon Quality Steel Line Pipe from the People's Republic...

  11. 76 FR 19788 - Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand

    Science.gov (United States)

    2011-04-08

    ... determined on January 4, 2011 that it would conduct expedited reviews (76 FR 5205). The Commission... COMMISSION Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand... fittings from Brazil, China, Japan, Taiwan, and Thailand would be likely to lead to continuation...

  12. 75 FR 60814 - Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand

    Science.gov (United States)

    2010-10-01

    ..., Deputy Agency Ethics Official, at 202-205-3088. Limited disclosure of business proprietary information... including antidumping duties). If you are a trade/business association, provide the information, on an... antidumping duty orders on carbon steel butt-weld pipe fittings from Brazil, China, Japan, Taiwan, and...

  13. 77 FR 73674 - Circular Welded Carbon-Quality Steel Pipe From India, Oman, The United Arab Emirates, and Vietnam

    Science.gov (United States)

    2012-12-11

    ..., 2012 (77 FR 37711). The hearing was held in Washington, DC, on October 17, 2012, and all persons who... countervailing duty determination with respect to circular welded carbon-quality steel pipe from Vietnam (77 FR 64471, October 22, 2012), the Commission terminated investigation No. 701-TA-485 (77 FR 65712,...

  14. 78 FR 3916 - Certain Welded Large Diameter Line Pipe From Japan; Notice of Commission Determination To Conduct...

    Science.gov (United States)

    2013-01-17

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Certain Welded Large Diameter Line Pipe From Japan; Notice of Commission Determination To Conduct... will be established and announced at a later date. For further information concerning the conduct of...

  15. 75 FR 73033 - Circular Welded Carbon Steel Pipes and Tubes from Thailand: Amended Final Results of Antidumping...

    Science.gov (United States)

    2010-11-29

    ... Accountant to Neal M. Halper, Director, Office of Accounting ``Cost of Production and Constructed Value... percent, the all-others rate established in the less than fair value investigation. See Circular Welded Carbon Steel Pipes and Tubes From Thailand: Final Determination of Sales at Less Than Fair Value, 51 FR...

  16. Numerical Analysis of Hot Cracking in Laser-Hybrid Welded Tubes

    Directory of Open Access Journals (Sweden)

    Moritz Oliver Gebhardt

    2013-01-01

    Full Text Available In welding experiments conducted on heavy wall pipes, the penetration mode (full or partial penetration occurred to be a significant factor influencing appearance of solidification cracks. To explain the observed phenomena and support further optimization of manufacturing processes, a computational model was developed, which used a sophisticated strategy to model the material. High stresses emerged in the models in regions which showed cracking during experiments. In partial penetration welding, they were caused by the prevention of weld shrinkage due to the cold and strong material below the joint. Another identified factor having an influence on high stress localization is bulging of the weld.

  17. Heat Transfer Modeling of an Annular On-Line Spray Water Cooling Process for Electric-Resistance-Welded Steel Pipe.

    Science.gov (United States)

    Chen, Zejun; Han, Huiquan; Ren, Wei; Huang, Guangjie

    2015-01-01

    On-line spray water cooling (OSWC) of electric-resistance-welded (ERW) steel pipes can replace the conventional off-line heat treatment process and become an important and critical procedure. The OSWC process improves production efficiency, decreases costs, and enhances the mechanical properties of ERW steel pipe, especially the impact properties of the weld joint. In this paper, an annular OSWC process is investigated based on an experimental simulation platform that can obtain precise real-time measurements of the temperature of the pipe, the water pressure and flux, etc. The effects of the modes of annular spray water cooling and related cooling parameters on the mechanical properties of the pipe are investigated. The temperature evolutions of the inner and outer walls of the pipe are measured during the spray water cooling process, and the uniformity of mechanical properties along the circumferential and longitudinal directions is investigated. A heat transfer coefficient model of spray water cooling is developed based on measured temperature data in conjunction with simulation using the finite element method. Industrial tests prove the validity of the heat transfer model of a steel pipe undergoing spray water cooling. The research results can provide a basis for the industrial application of the OSWC process in the production of ERW steel pipes.

  18. Heat Transfer Modeling of an Annular On-Line Spray Water Cooling Process for Electric-Resistance-Welded Steel Pipe

    Science.gov (United States)

    Chen, Zejun; Han, Huiquan; Ren, Wei; Huang, Guangjie

    2015-01-01

    On-line spray water cooling (OSWC) of electric-resistance-welded (ERW) steel pipes can replace the conventional off-line heat treatment process and become an important and critical procedure. The OSWC process improves production efficiency, decreases costs, and enhances the mechanical properties of ERW steel pipe, especially the impact properties of the weld joint. In this paper, an annular OSWC process is investigated based on an experimental simulation platform that can obtain precise real-time measurements of the temperature of the pipe, the water pressure and flux, etc. The effects of the modes of annular spray water cooling and related cooling parameters on the mechanical properties of the pipe are investigated. The temperature evolutions of the inner and outer walls of the pipe are measured during the spray water cooling process, and the uniformity of mechanical properties along the circumferential and longitudinal directions is investigated. A heat transfer coefficient model of spray water cooling is developed based on measured temperature data in conjunction with simulation using the finite element method. Industrial tests prove the validity of the heat transfer model of a steel pipe undergoing spray water cooling. The research results can provide a basis for the industrial application of the OSWC process in the production of ERW steel pipes. PMID:26201073

  19. Numerical study on forming complex fitting body on end of integrated stainless steel pipe without welds

    Institute of Scientific and Technical Information of China (English)

    张大伟; 赵升吨

    2016-01-01

    It is necessary to use the integrated stainless steel pipe having two fitting bodies without welds while train travelling at high speed. In order to form this type of integrated stainless steel pipe, the method of preforming combined finish forming process is developed. The preforming process is characterized by flaring combined upsetting for left fitting body which is like a flange, and is characterized by tube axial compressive process under die constraint for right fitting body which is like a double-wall pipe. The finite element simulations of the processes are carried out by software package DEFORM, and the results indicate that: 1) left or right fitting body can be formed by a two-step forming process without folding and under-filling defects; 2) by using two-step forming, strain and stress in left fitting body are larger than those in right fitting body, and deformation in right fitting body is more homogenous than the deformation in left fitting body; 3) two or more preforming steps may be needed for left fitting body considering the distributions of strain and stress.

  20. Welding Quality Forecast for Longitudinal Welded Pipe High Frequency Induction Welding Based on Neural Network%基于神经网络的直缝焊管高频感应焊接质量预测

    Institute of Scientific and Technical Information of China (English)

    于恩林; 许学文; 韩毅

    2014-01-01

    Based on in-depth study on longitudinal welded pipe high frequency induction welding mechanism, it determined 3 welding process parameters affecting welding quality greatly, such as max. opening angle, current frequency and the distance from coil to welding V point. Meanwhile, it extracted two forecasts, including temperature difference along steel pipe wall thickness in weld, which characterize welding quality, and the maximum equivalent residual stress in HAZ. Then using genetic algorithm to optimize the BP neural network to establish the nonlinear mapping model between process parameters and forecast target. Test results showed that the prediction accuracy is within ±5%, the BP neural network generalization ability is good, which can be applied to the actual forecast for longitudinal welded pipe high-frequency induction welding quality.%通过对直缝焊管高频感应焊接过程机理的深入研究,确定了影响焊接质量最大的开口角度、电流频率和线圈到焊接V点距离这3个工艺参数,同时提取表征焊接质量的焊缝处沿钢管壁厚的温度差和焊接热影响区最大等效残余应力这两个预测目标,然后利用遗传算法优化的BP神经网络建立了上述工艺参数和预测目标之间的非线性映射模型。测试结果表明,预测精度在±5%以内, BP神经网络的泛化能力良好,可以应用于直缝焊管高频感应焊接质量的实际预测。

  1. 基于ANSYS的一种螺旋焊管机座的强度分析%ANSYS-based Strength Analysis of Spiral Welded Pipe Bender Seat

    Institute of Scientific and Technical Information of China (English)

    虞兵; 陈靖芯; 马祥; 秦永法; 竺志大

    2013-01-01

    This paper simply introduces the components of the spiral welded pipe bender ,puts forward a way of structural strength analysis for spiral welded pipe bender seat ,and uses this method to analyse the strength of one spiral welded pipe bender seat .%  简单介绍了螺旋焊管机的组成,提出了一种螺旋焊管机座结构强度分析的计算方法,并且采用该方法对某款螺旋焊管机座进行了结构强度分析。

  2. CO2 laser-micro plasma arc hybrid welding for galvanized steel sheets

    Institute of Scientific and Technical Information of China (English)

    C. H. KIM; Y. N. AHN; J. H. KIM

    2011-01-01

    A laser lap welding process for zinc-coated steel has a well-known unsolved problem-porosity formation. The boiling temperature of coated zinc is lower than the melting temperature of the base metal. which is steel. In the autogenous laser welding,the zinc vapor generates from the lapped surfaces expels the molten pool and the expulsion causes numerous weld defects, such as spatters and blow holes on the weld surface and porosity inside the welds. The laser-arc hybrid welding was suggested as an alternative method for the laser lap welding because the arc can preheat or post-heat the weldment according to the arrangement of the laser beam and the arc. CO2 laser-micro plasma hybrid welding was applied to the lap welding of zinc-coated steel with zero-gap.The relationships among the weld quality and process parameters of the laser-arc arrangement, and the laser-arc interspacing distance and arc current were investigated using a full-factorial experimental design. The effect of laser-arc arrangement is dominant because the leading plasma arc partially melts the upper steel sheets and vaporizes or oxidizes the coated zinc on the lapped surfaces.Compared with the result from the laser-TIG hybrid welding, the heat input from arc can be reduced by 40%.

  3. Influence of residual stress on the HIC resistance of high frequency induction welded pipes with regard to process-specific influencing factors

    Energy Technology Data Exchange (ETDEWEB)

    Krageloh, Joachim; Brauer, Holger; Bosch, Christoph [Salzgitter Mannesmann Line Pipe GmbH, (Germany)

    2010-07-01

    The industry needs to meet growing demand for pipes with high resistance to sour service conditions. Salzgitter Mannesmann Line Pipe is developing new product ranges of high frequency induction (HFI) welded pipes. This study investigated the influence of residual stress on the resistance of HFI welded pipes to HIC with focus on process-specific influencing factors. Four materials with different strengths were tested. Three of them were not manufactured for sour service and so were sure to show significant HIC damage during the tests. The specimens were studied using the cross-sectioning method for longitudinal and circumferential residual stress. A four-point-bend test in line with ADTM G 39 was also done to determine the HIC resistance of the pipe specimens. The results provide a characteristic HIC value and crack area ratio, CAR. This study showed that residual stress induced by HFI welding of pipes has no negative impact on resistance to HIC.

  4. Mechanical properties of a dissimilar aluminum alloy joint welded by hybrid laser-MIG welding

    Science.gov (United States)

    Wang, Qiuying; Chen, Hui; Zhu, Zongtao; Cui, Yunlong

    2017-07-01

    Two dissimilar Al alloys, 5083-H111 and 6005A-T6, were joined by hybrid laser-MIG welding method. Mechanical properties of the welded joint were investigated and compared. The results show that the tensile strength of the dissimilar joint is 219.8 MPa, 11.7% higher than that of 6005A-T5 joint. After statistical analysis of the fatigue data, the P-S-N curves of the dissimilar joint were obtained. The mean fatigue strength at Nf = 107 of the dissimilar joint is 112.5 MPa. The fatigue strength at Nf = 107 of the dissimilar joint for a given 10% probability of failure, at a confidence level of 95%, is 101.4 MPa. The fatigue strength at Nf = 107 of the dissimilar joint is almost same as that of the 6005A-T6 joint. In welded structure designing, different P-S-N curves should be chosen according to the different service conditions and reliability requirements.

  5. Experimental Development of Dual Phase Steel Laser-arc Hybrid Welding and its Comparison to Laser and Gas Metal Arc Welding

    Directory of Open Access Journals (Sweden)

    Wagner Duarte Antunes

    Full Text Available Abstract Dual phase DP600 steels have been used in many automobile structures and laser welding has been the standard method for the joining of different sections. This work proposed a comparison between laser welding with arc welding (GMAW and with hybrid laser-arc welding in order to access the microstructures and the mechanical behavior. The laser and hybrid welds are competitive in terms of microstructure and mechanical behavior, presenting both acceptable and tough welds. The maximum ductility of the laser and hybrid welds are very similar, around 14%, and near to the values observed in the base material. The GMAW presents low ductility due to the softening caused by tampering of the martensite, and thus is unacceptable as the welding procedure.

  6. Studies on corrosion protection of laser hybrid welded AISI 316 by laser remelting

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove; Ambat, Rajan; Rasmussen, A.J.

    2005-01-01

    laser surface melting on microstructure and corrosion behaviour of AISI 316L welds. Welding and laser treatment parameters were varied. General corrosion behaviour of the weld and laser treated surface was characterised using a gel visualization test. The local electrochemistry of the weld and laser...... treated surface was investigated using a novel micro electrochemical technique with a tip resolution of ~1 mm. Results show that hybrid laser welding of 316L has increased corrosion susceptibility probably as a result of grain boundary carbide formation. However a suitable post laser treatment could...

  7. Improvement of resistance to hydrogen induced cracking in electric resistance welded pipes fabricated with slit coils

    Science.gov (United States)

    Hong, Hyun Uk; Lee, Jong Bong; Choi, Ho Jin

    2009-02-01

    The optimization of electric resistance welding (ERW) conditions was studied to improve the resistance to hydrogen induced cracking (HIC) at the bondline in small diameter API X60 ERW pipes fabricated with slit coils. The results show that HIC is initiated preferentially at the elongated Si, Mn and Al-rich oxide inclusions, normally known as a penetrator on the bondline. However, no evidence was found of any centerline segregation effect. The HIC ratio increases with the fraction of penetrators at the bondline, regardless of the degrees of center segregation. Furthermore, for a satisfactory level of HIC resistance, the fraction of penetrators must be less than 0.03 % and most of the penetrators should be circular-shaped. The design of experimental (DOE) method was used to determine the optimum ERW condition for minimization of the penetrator ratio. Finally, guideline is suggested for the optimum ERW condition for achieving excellent HIC resistance.

  8. Effects of thermal aging on fracture toughness and Charpy-impact strength of stainless steel pipe welds

    Energy Technology Data Exchange (ETDEWEB)

    Gavenda, D.J.; Michaud, W.F.; Galvin, T.M.; Burke, W.F.; Chopra, O.K. [Argonne National Lab., IL (United States)

    1996-05-01

    Degradation of fracture toughness, tensile, and Charpy-impact properties of Type 304 and 304/308 SS pipe welds due to thermal aging was studied at room temperature and 290 C. Thermal aging of SS welds results in moderate decreases in charpy-impact strength and fracture toughness. Upper-shelf energy decreased by 50-80 J/cm{sup 2}. Decrease in fracture toughness J-R curve or J{sub IC} is relatively small. Thermal aging had no or little effect on tensile strength of the welds. Fracture properties of SS welds are controlled by the distribution and morphology of second-phase particles. Failure occurs by formation and growth of microvoids near hard inclusions; such processes are relatively insensitive to thermal aging. The ferrite phase has little or no effect on fracture properties of the welds. Differences in fracture resistance of the welds arise from differences in the density and size of inclusions. Mechanical-property data from the present study are consistent with results from other investigations. The existing data have been used to establish minimum expected fracture properties for SS welds.

  9. Characterization of microstructure of HAZs in as-welded and service condition of P91 pipe weldments

    Science.gov (United States)

    Pandey, C.; Giri, A.; Mahapatra, M. M.; Kumar, P.

    2017-01-01

    Steels 9-12% Cr, having the high creep rupture strength are advocated for the modern low polluting thermal power plants. In the present investigation, the P91 pipe weldments have been characterized for microstructural responses in as-welded, post-weld heat treatment (PWHT) and ageing conditions. The PWHT of welded samples were carried out at 760 °C for time of 2 h and ageing at 760 °C for 720 h and 1440 h, respectively. The effect of time has been studied on precipitates size, distribution of precipitates and grain sizes present in various zones of P91 steel weldments. The impact toughness and hardness variation of heat affected zone (HAZ) have also been studied in as-welded condition as well as at different heat treatment condition. A significant change was observed in grain size and precipitates size after each heat treatment condition. The maximum impact toughness of HAZ was obtained after PWHT at 760 °C for 2 h. The main phase observed in weld fusion zone in as-welded, PWHT and ageing conditions were M23C6, MX, M7C3, Fe-rich M3C and M2C. The unwanted Z-phase (NbCrN) was also noticed in weld fusion zone after ageing of 1440 h.

  10. Design and Fabrication of a Novel Hybrid-Structure Heat Pipe for a Concentrator Photovoltaic

    Directory of Open Access Journals (Sweden)

    Heiu-Jou Shaw

    2012-10-01

    Full Text Available This study presents a design method to fabricate a novel hybrid-structure flat plate heat pipe (NHSP heat pipe for a concentrator photovoltaic. The NHSP heat pipe is composed of a flattened copper pipe and a sintered wick structure, and a coronary-stent-like rhombic copper mesh supports the structure. The coronary-stent-like supporting structure enhances the mechanical strength and shortens the reflux path of the working fluid. Experiments demonstrate that the sintered capillary heat pipe reduces the thermal resistance by approximately 72%, compared to a traditional copper mesh-screen heat pipe. Furthermore, it can reduce thermal resistance by 65% after a supporting structure is added to the heat pipe. The results show that the NHSP heat pipe provided the best performance for the concentrator photovoltaic, which can increase photoelectric conversion efficiency by approximately 3.1%, compared to an aluminum substrate.

  11. Inspection of thin-walled pipe welds using mechanized ultrasonic techniques

    Energy Technology Data Exchange (ETDEWEB)

    Lozev, M.; Spencer, R. [Edison Welding Inst., Columbus, OH (United States); Hodgkinson, D. [TransCanada PipeLines Ltd., Calgary, AB (Canada)

    2004-07-01

    This paper investigated applications of high-frequency single/multiprobe techniques and phased-array (PA) technology for the inspection of thin-walled pipes welds. Ultrasonic testing (UT), modeling and simulation was used as an effective way of determining that the desired calibration reflectors and flaws in thin-walled pipes can be accurately sized. A laboratory experiment was conducted in which simple or complex flaws were virtually split on several segments. Beam profile monitoring and automated ultrasonic testing was performed for non-focused 5, 10 and 15 MHz single elements, a variety of focused MHz elements, and a 10 MHz 32 element linear PA probe. A Mephisto model was used to examine the various echo-formation mechanisms. Beam interactions and connected planar flaws were examined. Two calibration targets were used: (1) a 1.5 mm diameter side-drilled hole; and (2) a 4 per cent deep notch. A thin-walled pipe sample was designed for the validation of modeling results. A commercially available PA system and computer software program was used to create focal laws, as well as to steer the beam, collect data, and perform the analysis. Results of the notch tilt models showed that inspection angles of approximately 58 to 68 degrees were the least sensitive to tilt. Signal amplitude losses of less than 10 decibels were observed when compared with the reference notch. The PA model for complex flaws showed that signal loss arising from tilt and skew stabilized at approximately 10 degrees due to a loss of amplitude. Larger sound beams resulted in a greater echo-dynamic that increased masking effects. It was concluded that the most accurate UT simulations were achieved using a 10 MHz, 32-element linear PA technology. 4 refs., 2 tabs., 8 figs.

  12. Improvement of reliability of welding by in-process sensing and control (development of smart welding machines for girth welding of pipes). Final report

    Energy Technology Data Exchange (ETDEWEB)

    Hardt, D.E.; Masubuchi, K.; Paynter, H.M.; Unkel, W.C.

    1983-04-01

    Closed-loop control of the welding variables represents a promising, cost-effective approach to improving weld quality and therefore reducing the total cost of producing welded structures. The ultimate goal is to place all significant weld variables under direct closed-loop control; this contrasts with preprogrammed machines which place the welding equipment under control. As the first step, an overall strategy has been formulated and an investigation of weld pool geometry control for gas tungsten arc process has been completed. The research activities were divided into the areas of arc phenomena, weld pool phenomena, sensing techniques and control activities.

  13. Numerical Analysis of Energy Effect in Laser-TIG Hybrid Welding

    Institute of Scientific and Technical Information of China (English)

    Yanbin CHEN; Liqun LI; Junfei FANG; Xiaosong FENG

    2003-01-01

    The hybrid source that combined CO2 laser with TIG arc to proceed welding was analyzed. Based on an energymodel, the temperature field and weld shape were calculated numerically. The heat transfer characteristic of thehybrid heat source to workpiece and i

  14. Achieving High Strength Joint of Pure Copper Via Laser-Cold Metal Transfer Arc Hybrid Welding

    Science.gov (United States)

    Chen, Yulong; Chen, Cong; Gao, Ming; Zeng, Xiaoyan

    2016-06-01

    Fiber laser-cold metal transfer arc hybrid welding of pure copper was studied. Weld porosity was tested by X-ray nondestructive testing. Microstructure and fracture features were observed by scanning electron microscopy. Mechanical properties were evaluated by cross weld tensile test. Full penetrated and continuous welds were obtained by hybrid welding once the laser power reached 2 kW, while they could not be obtained by laser welding alone, even though the laser power reached 5 kW. The ultimate tensile strength (UTS), the yield strength (YS), and the elongation of the best hybrid weld material were up to 227, 201 MPa, and 21.5 pct, respectively. The joint efficiencies in UTS and YS of hybrid weld were up to 84 and 80 pct of the BM, respectively. The fracture location changes from the fusion zone to the heat-affected zone with the increase of laser power. Besides, the mechanisms of process stability and porosity suppression were clarified by laser-arc interaction and pool behavior. The strengthening mechanism was discussed by microstructure characteristics.

  15. Test research on cold bend of {phi}1219 mm x 22 mm X80 longitudinally submerged-arc welded line pipes

    Energy Technology Data Exchange (ETDEWEB)

    Qiang, Chi; Lingkang, Ji; Yinglai, Liu; Peng, Wang [China National Petroleum Corporation (CNPC), Xi' an (China). Tubular Goods Research Center

    2009-07-01

    The tests of cold bend of {phi}1219 mm x 22 mm X80 longitudinally submerged-arc welded line pipes were done to research the effects of cold bend processes on the configuration and property of X80 steel pipe in this paper. In the filed bend tests, the six kinds radius of curvature consist of 18D, 20D, 24D, 28D, 35D and 47D (D is the diameter of steel pipe) were adopted. The results of welding seam non-destructive and macrograph examination show that the effect of bending process on the quality of welding seam is not obvious. The appearance inspections show that the serious distortions occur on the bend pipes of 18D and 20D radius of curvature. The mechanical property tests results indicate that the change of the transverse tensile property, toughness and hardness of cold bend pipes manufactured by various radius of curvature compare with the mother pipe are smaller. The change of longitudinal tensile property is bigger. Compared with the mother pipe, the yield strength and yield ratio in inner arc of bend pipe decrease, but those in outer arc of bend pipe increase. The longitudinal tensile curves in different sampling locations of bend pipe exhibit a rather large difference. (author)

  16. On-line welding quality inspection system for steel pipe based on machine vision

    Science.gov (United States)

    Yang, Yang

    2017-05-01

    In recent years, high frequency welding has been widely used in production because of its advantages of simplicity, reliability and high quality. In the production process, how to effectively control the weld penetration welding, ensure full penetration, weld uniform, so as to ensure the welding quality is to solve the problem of the present stage, it is an important research field in the field of welding technology. In this paper, based on the study of some methods of welding inspection, a set of on-line welding quality inspection system based on machine vision is designed.

  17. Hybrid Laser-arc Welding of 17-4 PH Martensitic Stainless Steel

    Science.gov (United States)

    Liu, Wei; Ma, Junjie; Atabaki, Mehdi Mazar; Pillai, Raju; Kumar, Biju; Vasudevan, Unnikrishnan; Sreshta, Harold; Kovacevic, Radovan

    2015-06-01

    17-4 PH stainless steel has wide applications in severe working conditions due to its combination of good corrosion resistance and high strength. The weldability of 17-4 PH stainless steel is challenging. In this work, hybrid laser-arc welding was developed to weld 17-4 PH stainless steel. This method was chosen based on its advantages, such as deep weld penetration, less filler materials, and high welding speed. The 17-4 PH stainless steel plates with a thickness of 19 mm were successfully welded in a single pass. During the hybrid welding, the 17-4 PH stainless steel was immensely susceptible to porosity and solidification cracking. The porosity was avoided by using nitrogen as the shielding gas. The nitrogen stabilized the keyhole and inhibited the formation of bubbles during welding. Solidification cracking easily occurred along the weld centerline at the root of the hybrid laser-arc welds. The microstructural evolution and the cracking susceptibility of 17-4 PH stainless steel were investigated to remove these centerline cracks. The results showed that the solidification mode of the material changed due to high cooling rate at the root of the weld. The rapid cooling rate caused the transformation from ferrite to austenite during the solidification stage. The solidification cracking was likely formed as a result of this cracking-susceptible microstructure and a high depth/width ratio that led to a high tensile stress concentration. Furthermore, the solidification cracking was prevented by preheating the base metal. It was found that the preheating slowed the cooling rate at the root of the weld, and the ferrite-to-austenite transformation during the solidification stage was suppressed. Delta ferrite formation was observed in the weld bead as well no solidification cracking occurred by optimizing the preheating temperature.

  18. Towards Real Time Diagnostics of Hybrid Welding Laser/GMAW

    Energy Technology Data Exchange (ETDEWEB)

    Timothy Mcjunkin; Dennis C. Kunerth; Corrie Nichol; Evgueni Todorov; Steve Levesque; Feng Yu; Robert Danna Couch

    2013-07-01

    Methods are currently being developed towards a more robust system real time feedback in the high throughput process combining laser welding with gas metal arc welding. A combination of ultrasonic, eddy current, electronic monitoring, and visual techniques are being applied to the welding process. Initial simulation and bench top evaluation of proposed real time techniques on weld samples are presented along with the concepts to apply the techniques concurrently to the weld process. Consideration for the eventual code acceptance of the methods and system are also being researched as a component of this project. The goal is to detect defects or precursors to defects and correct when possible during the weld process.

  19. Towards real time diagnostics of Hybrid Welding Laser/GMAW

    Energy Technology Data Exchange (ETDEWEB)

    McJunkin, T. R.; Kunerth, D. C.; Nichol, C. I. [Idaho National Laboratory, Idaho Falls, ID 83415-3570 (United States); Todorov, E.; Levesque, S. [Edison Welding Institute, Columbus, OH (United States)

    2014-02-18

    Methods are currently being developed towards a more robust system real time feedback in the high throughput process combining laser welding with gas metal arc welding. A combination of ultrasonic, eddy current, electronic monitoring, and visual techniques are being applied to the welding process. Initial simulation and bench top evaluation of proposed real time techniques on weld samples are presented along with the concepts to apply the techniques concurrently to the weld process. Consideration for the eventual code acceptance of the methods and system are also being researched as a component of this project. The goal is to detect defects or precursors to defects and correct when possible during the weld process.

  20. Hybrid Friction Stir Welding of High-carbon Steel

    Institute of Scientific and Technical Information of China (English)

    Don-Hyun Choi; Seung-Boo Jung; Chang-Yong Lee; Byung-Wook Ahn; Jung-Hyun Choi; Yun-Mo Yeon; Keun Song; Seung-Gab Hong; Won-Bae Lee; Ki-Bong Kang

    2011-01-01

    A high-carbon steel joint, SK5 (0.84 wt% C), was successfully welded by friction stir welding (FSW), both without and with a gas torch, in order to control the cooling rate during welding. After welding, the weld zone comprised gray and black regions, corresponding to microstructural variation: a martensite structure and a duplex structure of ferrite and cementite, respectively. The volume fraction of the martensite structure and the Vickers hardness in the welds were decreased with the using of the gas torch, which was related with the lower cooling rate.

  1. THE INFLUENCE OF WELDING DEFORMATION TYPES OF HYBRID NODE ON ASSEMBLY SUITABILITY

    Directory of Open Access Journals (Sweden)

    Tomasz Urbański

    2012-12-01

    Full Text Available The article presents welding deformation types identified in a hybrid node. The hybrid node is a new structure element. Its implementation requires solving many problems, especially those related to the technology. The most important problems in this field are welding deformations arising at the prefabrication stage of a node fabrication. Welding deformations influence the quality of prefabricated section and cause an increase of manufacturing costs. Therefore, a definition of influence of each deformation type on assembly suitability is a significant problem. The expert method presented in the article makes it possible to define this influence.

  2. Optimization of hybrid laser - TIG welding of 316LN steel using response surface methodology (RSM)

    Science.gov (United States)

    Ragavendran, M.; Chandrasekhar, N.; Ravikumar, R.; Saxena, Rajesh; Vasudevan, M.; Bhaduri, A. K.

    2017-07-01

    In the present study, the hybrid laser - TIG welding parameters for welding of 316LN austenitic stainless steel have been investigated by combining a pulsed laser beam with a TIG welding heat source at the weld pool. Laser power, pulse frequency, pulse duration, TIG current were presumed as the welding process parameters whereas weld bead width, weld cross-sectional area and depth of penetration (DOP) were considered as the process responses. Central composite design was used to complete the design matrix and welding experiments were conducted based on the design matrix. Weld bead measurements were then carried out to generate the dataset. Multiple regression models correlating the process parameters with the responses have been developed. The accuracy of the models were found to be good. Then, the desirability approach optimization technique was employed for determining the optimum process parameters to obtain the desired weld bead profile. Validation experiments were then carried out from the determined optimum process parameters. There was good agreement between the predicted and measured values.

  3. 埋弧焊管高速焊接工艺设计及生产应用%Design and Application of High Speed Welding Procedure for Submerged Arc Welded(SAW) Pipes

    Institute of Scientific and Technical Information of China (English)

    曹红平; 唐子金; 彭新星; 杨雄英

    2014-01-01

    Aim at the need of SAW pipe production, under the premise of ensuring the weld quality and production efficiency, the mathematical model of function relation among welding wire deposition, welding penetration, welding current, arc voltage and welding speed was set. The welding parameter of SAW pipe was designed under different welding speed, and was applied in production. Through comparison of weld performance and production efficiency of SAWH pipe with the same specification under different welding speed, the result showed that the design method and the determined parameters of high-speed welding process are reasonable. The pipe quality is stable after increasing speed, and the output can be increased by 20%.%针对埋弧焊管生产需要,在兼顾焊缝质量要求和生产效率的前提下,研究构建了焊丝熔敷量、焊接熔透量与焊接电流、电弧电压和焊接速度的函数关系数学模型,对埋弧焊管在不同焊接速度下的焊接工艺参数进行设计,并在实际生产中进行应用。通过同规格螺旋埋弧焊管在不同焊接速度下的焊缝性能及生产效率对比,表明研究的高速焊接工艺设计方法和所确定的参数是合理的,提速后焊管质量稳定,并可增产20%。

  4. [Plasma temperature calculation and coupling mechanism analysis of laser-double wire hybrid welding].

    Science.gov (United States)

    Zheng, Kai; Li, Huan; Yang, Li-Jun; Gu, Xiao-Yan; Gao, Ying

    2013-04-01

    The plasma radiation of laser-double wire hybrid welding was collected by using fiber spectrometer, the coupling mechanism of arc with laser was studied through high-speed photography during welding process, and the temperature of hybrid plasma was calculated by using the method of Boltzmann plot. The results indicated that with laser hybrid, luminance was enhanced; radiation intensity became stronger; arc was attracted to the laser point; cross section contracted and arc was more stable. The laser power, welding current and arc-arc distance are important factors that have great influence on electron temperature. Increase in the laser power, amplification of welding current and reduction of arc-arc distance can all result in the rise of temperature.

  5. Numerical Analysis of Welding Residual Stress and Distortion in Laser+GMAW Hybrid Welding of Aluminum Alloy T-Joint

    Institute of Scientific and Technical Information of China (English)

    Guoxiang XU; Chuansong WU; Xuezhou MA; Xuyou WANG

    2013-01-01

    A 3-D finite element model is developed to predict the temperature field and thermally induced residual stress and distortion in laser+GMAW hybrid welding of 6061-T6 aluminum alloy T-joint.And the characteristics of residual stress distribution and deformation are numerically investigated.In the simulation,the heat source model takes into account the effect of joint geometric shape and welding torch slant on the heat flux distribution and a sequentially coupled thermo-mechanical method is used.The calculated results show that higher residual stress is distributed in and surround the weld zone.Its peak value is very close to the yield strength of base metal.Besides,a large deformation appears in the middle and rear part of the weldment.

  6. Modelling grain-scattered ultrasound in austenitic stainless-steel welds: A hybrid model

    Science.gov (United States)

    Nowers, O.; Duxbury, D. J.; Velichko, A.; Drinkwater, B. W.

    2015-03-01

    The ultrasonic inspection of austenitic stainless steel welds can be challenging due to their coarse grain structure, charaterised by preferentially oriented, elongated grains. The anisotropy of the weld is manifested as both a `steering' of the beam and the back-scatter of energy due to the macroscopic granular structure of the weld. However, the influence of weld properties, such as mean grain size and orientation distribution, on the magnitude of scattered ultrasound is not well understood. A hybrid model has been developed to allow the study of grain-scatter effects in austenitic welds. An efficient 2D Finite Element (FE) method is used to calculate the complete scattering response from a single elliptical austenitic grain of arbitrary length and width as a function of the specific inspection frequency. A grain allocation model of the weld is presented to approximate the characteristic structures observed in austenitic welds and the complete scattering behaviour of each grain calculated. This model is incorporated into a semi-analytical framework for a single-element inspection of a typical weld in immersion. Experimental validation evidence is demonstrated indicating excellent qualitative agreement of SNR as a function of frequency and a minimum SNR difference of 2 dB at a centre frequency of 2.25 MHz. Additionally, an example Monte-Carlo study is presented detailing the variation of SNR as a function of the anisotropy distribution of the weld, and the application of confidence analysis to inform inspection development.

  7. Experimental design method to the weld bead geometry optimization for hybrid laser-MAG welding in a narrow chamfer configuration

    Science.gov (United States)

    Bidi, Lyes; Le Masson, Philippe; Cicala, Eugen; Primault, Christophe

    2017-03-01

    The work presented in this paper relates to the optimization of operating parameters of the welding by the experimental design approach. The welding process used is the hybrid laser-MAG welding, which consists in combining a laser beam with an MAG torch, to increase the productivity and reliability of the chamfer filling operation in several passes over the entire height of the chamfer. Each pass, providing 2 mm deposited metal and must provide sufficient lateral penetration of about 0.2 mm. The experimental design method has been used in order to estimate the operating parameters effects and their interactions on the lateral penetration on one hand, and to provide a mathematical model that relates the welding parameters of welding to the objective function lateral penetration on the other hand. Furthermore, in this study, we sought to the identification of the set of optimum parameters sufficient to comply with a constraint on the quality of weld bead. This constraint is to simultaneously obtain a total lateral penetration greater than 0.4 mm and an H/L ratio less than 0.6. In order to obtain this condition, the multi-objective optimization (for both response functions) of a weld bead by the implementation of the plans method using two categories of Experiments Plans, on two levels has been used: the first is a complete experimental design (CED) with 32 tests and the second a fractional experimental design (FED) with 8 tests. A comparative analysis of the implementation of both types of experiments plans identified the advantages and disadvantages for each type of plan.

  8. Welded pipes for petrochemical industry; Tubos com costura para a industria petroquimica

    Energy Technology Data Exchange (ETDEWEB)

    Kojima, Sergio Seijo [Tenaris Confab, Pindamonhangaba, SP (Brazil)]. E-mail: cfbssk@confab.com.br; Morais, Willy Ank de [Companhia Siderurgica Paulista (COSIPA), Cubatao, SP (Brazil); Universidade Santa Cecilia, Santos, SP (Brazil)]. E-mails: willymorais@cosipa.com.br; willyank@unisanta.br

    2005-10-15

    The development of petroleum and gas exploration in the last years led to sophistication on the methods of pipe production. This consequently led to specifications more and more stringent on the characteristics of the pipes. The main restrictions are on pipe geometry, mechanical properties, as well as chemistry. To cope with this trend the pipe mills had to make new developments and investments, and the pipe production cost has increased. (author)

  9. Microstructure and Mechanical Properties of Narrow Gap Laser-Arc Hybrid Welded 40 mm Thick Mild Steel

    Science.gov (United States)

    Zhang, Chen; Li, Geng; Gao, Ming; Zeng, XiaoYan

    2017-01-01

    Both laser-arc hybrid welding and narrow gap welding have potential for the fabrication of thick sections, but their combination has been seldom studied. In this research, 40 mm thick mild steel was welded by narrow gap laser-arc hybrid welding. A weld with smooth layer transition, free of visible defects, was obtained by nine passes at a 6 mm width narrow gap. The lower part of the weld has the lowest mechanical properties because of the lowest amount of acicular ferrite, but its ultimate tensile strength and impact absorbing energy is still 49% and 60% higher than those of base metal, respectively. The microhardness deviation of all filler layers along weld thickness direction is no more than 15 HV0.2, indicating that no temper softening appeared during multiple heat cycles. The results provide an alternative technique for improving the efficiency and quality of welding thick sections. PMID:28772469

  10. Microstructure and Mechanical Properties of Narrow Gap Laser-Arc Hybrid Welded 40 mm Thick Mild Steel

    Directory of Open Access Journals (Sweden)

    Chen Zhang

    2017-01-01

    Full Text Available Both laser-arc hybrid welding and narrow gap welding have potential for the fabrication of thick sections, but their combination has been seldom studied. In this research, 40 mm thick mild steel was welded by narrow gap laser-arc hybrid welding. A weld with smooth layer transition, free of visible defects, was obtained by nine passes at a 6 mm width narrow gap. The lower part of the weld has the lowest mechanical properties because of the lowest amount of acicular ferrite, but its ultimate tensile strength and impact absorbing energy is still 49% and 60% higher than those of base metal, respectively. The microhardness deviation of all filler layers along weld thickness direction is no more than 15 HV0.2, indicating that no temper softening appeared during multiple heat cycles. The results provide an alternative technique for improving the efficiency and quality of welding thick sections.

  11. Autogeneous Laser and Hybrid Laser Arc Welding of T-joint Low Alloy Steel with Fiber Laser Systems

    Science.gov (United States)

    Unt, A.; Lappalainen, E.; Salminen, A.

    This paper is focused on the welding of low alloy steels S355 and AH36 in thicknesses 6, 8 and 10 mm in T-joint configuration using either autogeneous laser welding or laser-arc hybrid welding (HLAW) with high power fiber lasers. The aim was to obtain understanding of the factors influencing the size of the fillet and weld geometry through methodologically studying effects of laser power, welding speed, beam alignment relative to surface, air gap, focal point position and order of processes (in case of HLAW) and to get a B quality class welds in all thicknesses after parameter optimization.

  12. GMA-laser Hybrid Welding of High-strength Fine-grain Structural Steel with an Inductive Preheating

    Science.gov (United States)

    Lahdo, Rabi; Seffer, Oliver; Springer, André; Kaierle, Stefan; Overmeyer, Ludger

    The industrial useof GMA-laser hybrid welding has increased in the last 10 years, due to the brilliant quality of the laser beam radiation, and higher laser output powers. GMA-laser hybrid welding processes operate in a common molten pool. The combination of the laser beam and the arc results in improved welding speed, penetration depth, heat affected zone and gap bridgeability. Single-layer, GMA-laser hybrid welding processes have been developed for high-strength fine-grain structural steels with a grade of S690QL and a thickness of 15 mm and 20 mm. In addition, the welding process is assisted by an integrated, inductive preheating process to improve the mechanical properties of the welding seam. By using the determined parameters regarding the energy per unit length, and the preheating temperature, welding seams with high quality can be achieved.

  13. Hybrid 2D-3D modelling of GTA welding with filler wire addition

    KAUST Repository

    Traidia, Abderrazak

    2012-07-01

    A hybrid 2D-3D model for the numerical simulation of Gas Tungsten Arc welding is proposed in this paper. It offers the possibility to predict the temperature field as well as the shape of the solidified weld joint for different operating parameters, with relatively good accuracy and reasonable computational cost. Also, an original approach to simulate the effect of immersing a cold filler wire in the weld pool is presented. The simulation results reveal two important observations. First, the weld pool depth is locally decreased in the presence of filler metal, which is due to the energy absorption by the cold feeding wire from the hot molten pool. In addition, the weld shape, maximum temperature and thermal cycles in the workpiece are relatively well predicted even when a 2D model for the arc plasma region is used. © 2012 Elsevier Ltd. All rights reserved.

  14. 高频焊钢管焊缝冲击试验问题探讨%Discussion on Weld Impact Test of High Frequency Welded Pipe

    Institute of Scientific and Technical Information of China (English)

    梁才萌; 张永

    2016-01-01

    In order to improve the HFW pipe product quality, ensure the measurement results accuracy of the welded pipe impact test is very important. In the process of the actual detection, due to the high frequency weld is a thin line with width less than 0.3 mm after heat treatment, so make sure the exact impact test result has certain difficulty. Some problems affecting impact test result were discussed, including the preparation of impact test sample, weld corrosion, small size test sample, testing machine and so on. And give the relevant solutions, thus the accuracy of impact test result can be ensured.%为提升高频焊钢管产品质量,保证焊管冲击试验测量结果的准确性非常重要.在实际检测过程中,因高频焊缝经热处理后是一条宽度不到0.3 mm的细线,因此要保证得到准确的冲击试验结果存在一定困难.通过对高频焊钢管焊缝冲击试验中试样的准备、 焊缝腐蚀、 小尺寸试样以及试验机等多方面影响冲击试验结果问题探讨,找到了相应的解决方案,从而保证了冲击试验结果准确性.

  15. On the Microstructural and Mechanical Characterization of Hybrid Laser-Welded Al-Zn-Mg-Cu Alloys

    Science.gov (United States)

    Wu, S. C.; Hu, Y. N.; Song, X. P.; Xue, Y. L.; Peng, J. F.

    2015-04-01

    Butt-welded 2-mm-thick high-strength aluminum alloys have been welded using a hybrid fiber laser and pulsed arc heat source system with the ER5356 filler. The microstructure, size of precipitates, texture, grain size and shape, change of strengthening elements, mechanical properties, and surface-based fatigue fracture characteristics of hybrid-welded joints were investigated in detail. The results indicate that the hybrid welds and the unaffected base materials have the lowest and largest hardness values, respectively, compared with the heat-affected zone. It is resonably believed that the elemental loss, coarse grains, and changed precipitates synthetically produce the low hardness and tensile strengths of hybrid welds. Meanwhile, the weaker grain boundary inside welds appears to initiate a microcrack. Besides, there exists an interaction of fatigue cracks and gas pores and microstructures.

  16. Manufacturing of 25 mm heavy-wall linepipe using the high frequency induction (HFI) welding technique, a challenge for a pipe manufacturer

    Energy Technology Data Exchange (ETDEWEB)

    Tazedakis, Athanasios S.; Voudouris, Nikolaos G. [Corinth Pipeworks Thisvi Plant, Viotia, (Greece); Musslewhite, Mike [CPW America, Houston, TX, (United States)

    2010-07-01

    High frequency inductive welding is widely used in the pipeline industry to process longitudinally welded pipes from hot-rolled strip. Increased demand has caused CPW-Thisvi to expand HFI process limits from 20.6 mm to 25 mm for high grade applications. This paper reports on the development of this process and presents the technical specifications. The technology used to make possible the use of HFI up to X60 are described in detail. The theoretical analysis was performed using a finite element model. It was used to determine the new forming and welding parameters required to optimize production. The CPW also designed specifically heavy wall weld seam ultrasonic inspection for HFI pipes. Results showed properties which were homogenous and satisfied API 5L requirements. This study also showed the interesting potential of micro-alloyed steels.

  17. 提升焊管企业核心竞争力的有效途径%Effective Way to Promoting Core Competitiveness of Welded Pipe Enterprise

    Institute of Scientific and Technical Information of China (English)

    白功利

    2012-01-01

    针对目前国内外焊管产品市场供大于求的局面,以及我国焊管产品出口面临的严峻形势,分析了我国焊管生产技术、机组装备水平及高端焊管产品的研发状况,探讨了提升我国焊管企业核心竞争力的几种有效途径,包括企业集团战略的实施、生产技术和装备水平的不断改进、企业科技创新和产品结构的调整以及品牌战略和人才战略的实施.最后对焊管企业的管理和发展提出了建议.%Aimaing at oversupply situation of welded pipe products in domestic and overseas market, and the severe situation for China welded pipe products export, it analyzed welded pipe production technology, unit equipment level and development status of high-end welded pipe products in China domestic, disscussed several effective ways to promoting core competitiveness of welded pipe enterprise, including implementating corporate group strategy, updating technology and equipment level, technological innovation, adjusting product structure, and carrying out brand strategy and talent strategy. In the end, it put forward proposals to management and development for welded pipe enterprise.

  18. Demands on and testing of resistance welding for HDPE pipes. Status and prospects of codes, frequent errors; Anforderungen und Pruefung von Heizwendelschweissverbindungen fuer Rohre aus PE-HD. Stand und Aussicht der Richtlinien, haeufige Fehler

    Energy Technology Data Exchange (ETDEWEB)

    Langlouis, Winfried; Baudrit, Benjamin; Behr, Heinz; Bastian, Martin [SKZ, Wuerzburg (Germany)

    2009-01-15

    Resistance welding (RW) of pipes and pipeline elements has been an established process, permitting construction of reliable and durable piping systems, for many decades. Up to now, however, there have been no standardized requirements for performance in shear and peeling tests. This gap has now been closed, and a comprehensive DVS code covering resistance welding from the training stage, via welding parameters, up to and including inspection, is now available. (orig.)

  19. TIG Auto-Welding Technology on Heavy Wall Thickness Large Diameter and Narrow Gap Welded Pipe%厚壁大直径管窄间隙TIG自动焊技术

    Institute of Scientific and Technical Information of China (English)

    张相福

    2011-01-01

    Aiming at the disadvantages of the TIG-SMAW for heavy wall thickness and large diameter welded pipe, the narrow gap impulse TIG auto-welding technology was developed; it solved some design difficulties in TIG welding, such as penetration in weld sidewall, bevel design and etc. Through research on penetration technology in weld sidewall for narrow gap heavy wall thickness welding, the bevel combination for TIG welding was developed. It designed specified range welding parameters for heavy wall thickness welded pipe with the said bevel, and its process was validated in welding practice; it successfully solved process difficulties of narrow gap TIG auto-welding with heavy wall thickness and large diameter, and obtained excellent effect%针对厚壁大径管氩电联合焊的缺点,开发了窄间隙脉冲TIG自动焊工艺,解决了厚壁大直径管窄间隙TIG焊中焊缝侧壁熔透、坡口设计等难点,通过研究厚壁管窄间隙焊接焊缝侧壁熔透技术,开发厚壁大直径管窄间隙TIG焊组合坡口,设计焊接该种坡口厚壁管的特定范围的焊接工艺参数,并在焊接实例中进一步验证了该工艺技术的可靠性,成功解决了厚壁大直径管窄间隙TIG自动焊的工艺难点,并取得了良好的生产效果.

  20. Optimization of hybrid laser arc welding of 42CrMo steel to suppress pore formation

    Science.gov (United States)

    Zhang, Yan; Chen, Genyu; Mao, Shuai; Zhou, Cong; Chen, Fei

    2017-06-01

    The hybrid laser arc welding (HLAW) of 42CrMo quenched and tempered steel was conducted. The effect of the processing parameters, such as the relative positions of the laser and the arc, the shielding gas flow rate, the defocusing distance, the laser power, the wire feed rate and the welding speed, on the pore formation was analyzed, the morphological characteristics of the pores were analyzed using scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The results showed that the majority of the pores were invasive. The pores formed at the leading a laser (LA) welding process were fewer than those at the leading a arc (AL) welding process. Increasing the shielding gas flow rate could also facilitate the reduction of pores. The laser power and the welding speed were two key process parameters to reduce the pores. The flow of the molten pool, the weld cooling rate and the pore escaping rate as a result of different parameters could all affect pore formation. An ideal pore-free weld was obtained for the optimal welding process parameters.

  1. Effect of Preheating in Hybrid Friction Stir Welding of Aluminum Alloy

    Science.gov (United States)

    Yaduwanshi, D. K.; Bag, S.; Pal, S.

    2014-10-01

    The controlled energy input into the system by introducing an extra heat source to enhance the material flow along with reduction of the plunging force remains a potential area of considerate for the development of hybrid friction stir welding (FSW) process. Hence, the effect of preheating on the weld joint properties is evaluated using plasma-assisted friction stir welding (P-FSW) process for joining aluminum alloy. A comparative study of mechanical and macro-microstructural characterizations of weld joint by FSW and P-FSW has been performed. Transverse tensile strength of weld joint is approximately 95% of base metal produced by P-FSW and is 8% more than conventional FSW welds. The effect of preheating enhances material flow and dissolution of fine oxide particles by plasma arc results in increase of strength and marginal modification of deformation behavior. The preheating brings uniformly distributed hardness in weld zone and the magnitude is higher in the advancing side with overall increase in average hardness value. Grain sizes are much finer due to the pinning effect of Al2O3 particles that retarded grain growth following recrystallization during P-FSW and thus led to more pronounced reduction in grain size and relatively brittle fracture during tensile loading of welded joint. Overall, the influence of preheating acts quite homogeneously throughout the structure as compared to conventional FSW. However, the results reveal that the development of P-FSW is still in initial stage and needs to improve in various aspects.

  2. Microstructure and mechanical properties of laser-arc hybrid welding joint of GH909 alloy

    Science.gov (United States)

    Liu, Ting; Yan, Fei; Liu, Sang; Li, Ruoyang; Wang, Chunming; Hu, Xiyuan

    2016-06-01

    In this paper, laser-arc hybrid welding of 10 mm thick low-thermal-expansion superalloy GH909 components was carried out to obtain a joint with good performance. This investigation was conducted using an optical microscope, scanning electron microscope, energy diffraction spectrum and other methodologies. The results showed that weld joints with a desirable wineglass-shaped weld profile can be obtained employing appropriate process parameters. The different grains in between the upper central seam and the bottom seam were associated with the temperature gradient, the pool's flow and the welding thermal cycle. MC-type carbides and eutectic phases (γ+Laves) were produced at grain boundaries due to the component segregation during the welding process. In addition, γ‧ strengthening phase presented in the interior of grains, which kept a coherent relationship with the matrix. The lowest hardness value occurred in the weld center, which indicated that it was the weakest section in the whole joint. The average tensile strength of the joints reached to 632.90 MPa, nearly 76.84% of the base metal. The fracture analysis revealed that the fracture mode of the joint was ductile fracture and the main reason for joint failure was as a result of the occurrence of porosities produced in the weld during the welding process.

  3. Assessment of Crack Detection in Heavy-Walled Cast Stainless Steel Piping Welds Using Advanced Low-Frequency Ultrasonic Methods

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Michael T.; Crawford, Susan L.; Cumblidge, Stephen E.; Denslow, Kayte M.; Diaz, Aaron A.; Doctor, Steven R.

    2007-03-01

    Studies conducted at the Pacific Northwest National Laboratory in Richland, Washington, have focused on assessing the effectiveness and reliability of novel approaches to nondestructive examination (NDE) for inspecting coarse-grained, cast stainless steel reactor components. The primary objective of this work is to provide information to the U.S. Nuclear Regulatory Commission on the effectiveness and reliability of advanced NDE methods as related to the inservice inspection of safety-related components in pressurized water reactors (PWRs). This report provides progress, recent developments, and results from an assessment of low frequency ultrasonic testing (UT) for detection of inside surface-breaking cracks in cast stainless steel reactor piping weldments as applied from the outside surface of the components. Vintage centrifugally cast stainless steel piping segments were examined to assess the capability of low-frequency UT to adequately penetrate challenging microstructures and determine acoustic propagation limitations or conditions that may interfere with reliable flaw detection. In addition, welded specimens containing mechanical and thermal fatigue cracks were examined. The specimens were fabricated using vintage centrifugally cast and statically cast stainless steel materials, which are typical of configurations installed in PWR primary coolant circuits. Ultrasonic studies on the vintage centrifugally cast stainless steel piping segments were conducted with a 400-kHz synthetic aperture focusing technique and phased array technology applied at 500 kHz, 750 kHz, and 1.0 MHz. Flaw detection and characterization on the welded specimens was performed with the phased array method operating at the frequencies stated above. This report documents the methodologies used and provides results from laboratory studies to assess baseline material noise, crack detection, and length-sizing capability for low-frequency UT in cast stainless steel piping.

  4. The Development of High Frequency Welded Pipe with Large Radius-thickness Ratio%大径厚比高频焊管的开发

    Institute of Scientific and Technical Information of China (English)

    李烨; 陈浮; 冷洪刚; 张毅; 孙广东

    2015-01-01

    根据大径厚比圆管的特点 ,选用高效、低成本的高频焊接生产方式 ,采用线性排辊成型工艺 ,并通过对大径厚比高频焊管的铣边、成型、焊接、定径等工艺的研究 ,成功地开发出径厚比≥100的高频焊接圆管 Φ508 × 5 ,该焊管成功地应用于太阳能光伏发电装置.%Based on the characteristics of high frequency welded pipes with large radius-thickness ratio , a highly efficient welding production mode with low cost was applied in this project .Adopting linear cage roll forming process ,and through research of milling ,molding ,welding ,sizing process of making the large diameter-thick ratio of high frequency welded pipe ,the researchers successfully developed the high frequency welded pipe 508 x 5 with a diameter thickness ratio of 100 or more 5 ,the welded tube was suc-cessfully applied to solar energy photovoltaic devices.

  5. The influence of distance between heat sources in hybrid welded plate on fusion zone geometry

    Directory of Open Access Journals (Sweden)

    W. Piekarska

    2011-04-01

    Full Text Available Results of numerical analysis into temperature field in hybrid laser-arc welding process with motion of liquid material taken intoaccount are presented in this study. On the basis of obtained results the influence of the distance between the arc foot point and the laserbeam focal point on the shape and size of fusion zone in hybrid butt welded plate. Temperature field was calculated on the basis ofsolution of transient heat transfer equation. The solution of Navier-Stokes equation allowed for simulation of fluid flow in the fusion zone.Fuzzy solidification front was assumed in calculations with linear approximation of solid fraction in solid-liquid region where liquidmaterial flow through porous medium is taken into consideration. Numerical solution algorithms were developed for three-dimensionalproblem. Established numerical model of hybrid welding process takes into account different electric arc and laser beam heat sourcespower distributions.

  6. Hybrid Heat Pipes for Lunar and Martian Surface and High Heat Flux Space Applications

    Science.gov (United States)

    Ababneh, Mohammed T.; Tarau, Calin; Anderson, William G.; Farmer, Jeffery T.; Alvarez-Hernandez, Angel R.

    2016-01-01

    Novel hybrid wick heat pipes are developed to operate against gravity on planetary surfaces, operate in space carrying power over long distances and act as thermosyphons on the planetary surface for Lunar and Martian landers and rovers. These hybrid heat pipes will be capable of operating at the higher heat flux requirements expected in NASA's future spacecraft and on the next generation of polar rovers and equatorial landers. In addition, the sintered evaporator wicks mitigate the start-up problems in vertical gravity aided heat pipes because of large number of nucleation sites in wicks which will allow easy boiling initiation. ACT, NASA Marshall Space Flight Center, and NASA Johnson Space Center, are working together on the Advanced Passive Thermal experiment (APTx) to test and validate the operation of a hybrid wick VCHP with warm reservoir and HiK"TM" plates in microgravity environment on the ISS.

  7. Creep performance of welded pipe material made of 7CrMoVTiB10-10 (T/P24) steel

    Energy Technology Data Exchange (ETDEWEB)

    Rantala, Juhani; Auerkari, Pertti; Salonen, Jorma; Holmstroem, Stefan; Nevasmaa, Pekka [VTT Technical Research Centre of Finland, Espoo (Finland); Haekkilae, Juha [Foster Wheeler Energia, Varkaus (Finland)

    2010-07-01

    The creep strength of welded low-alloy ferritic steels is typically somewhat lower than that for parent metal, but this is generally due to an inherent weakness of the heat affected zone and accounted for in the common design codes. However, the parent material strength is much higher in certain modern low alloy steels such as 7CrMoVTiB10-10 (P24), and then it can be a significant challenge to develop weld metals (welding consumables) to match this strength. Acceptable weld performance has been previously demonstrated for thin-wall tubes where sufficient mixing with the base material can occur. The objective of this work was to achieve satisfactory properties for a thick-wall welded pipe by using an Nb-modified consumable to avoid weld metal weakening due to arc losses of Ti of a consumable composition approximately matching the base material. A considerable improvement was indeed noted in comparison with earlier experience using matching electrode composition. All short term test results for weld qualification showed acceptable properties, the cross-weld creep strength remain very close to the -20% band from the parent metal creep strength. However, creep testing at lowest stress levels approaching those expected in service resulted in weld metal failure. Although a clear improvement is evident from the previous generation of weld metals, there appears to be some further scope of development of the welding consumables, to improve the long term creep ductility of the welded joints particularly when applying production-like welding parameters. (orig.)

  8. Post-weld Tempered Microstructure and Mechanical Properties of Hybrid Laser-Arc Welded Cast Martensitic Stainless Steel CA6NM

    Science.gov (United States)

    Mirakhorli, Fatemeh; Cao, Xinjin; Pham, Xuan-Tan; Wanjara, Priti; Fihey, Jean-Luc

    2016-12-01

    Manufacturing of hydroelectric turbine components involves the assembly of thick-walled stainless steels using conventional multi-pass arc welding processes. By contrast, hybrid laser-arc welding may be an attractive process for assembly of such materials to realize deeper penetration depths, higher production rates, narrower fusion, and heat-affected zones, and lower distortion. In the present work, single-pass hybrid laser-arc welding of 10-mm thick CA6NM, a low carbon martensitic stainless steel, was carried out in the butt joint configuration using a continuous wave fiber laser at its maximum power of 5.2 kW over welding speeds ranging from 0.75 to 1.2 m/minute. The microstructures across the weldment were characterized after post-weld tempering at 873 K (600 °C) for 1 hour. From microscopic examinations, the fusion zone was observed to mainly consist of tempered lath martensite and some residual delta-ferrite. The mechanical properties were evaluated in the post-weld tempered condition and correlated to the microstructures and defects. The ultimate tensile strength and Charpy impact energy values of the fully penetrated welds in the tempered condition were acceptable according to ASTM, ASME, and industrial specifications, which bodes well for the introduction of hybrid laser-arc welding technology for the manufacturing of next generation hydroelectric turbine components.

  9. Improvement of in-line process in high frequency welded steel pipe mill using advance tube tracking system

    Energy Technology Data Exchange (ETDEWEB)

    Babakri, Khalid Ali [Saudi Steel Pipe Company, Dammam, (Saudi Arabia)

    2010-07-01

    The Saudi Steel Pipe Company has designed and implemented a new automated tube tracking system. This paper reported, based on practical experience, the improvement of the in-line process control in high frequency induction (HFI) welded steel pipe mill using this new advance in automated the tube tracking system (TTS). The TTS provides helps in quality control inspection stations (in-process inspection, flattening test, offline ultrasonic, final inspection). For example, the QC inspector at the in-process station is able to choose any tube from the running coil and carry out visual and dimensional inspections. The results will be automatically updated in the TTS. This new system is also integrated with the continuous electronic process control (CEPC) system where the welding and annealing parameters are recorded and linked to each produced coil. It is found that the implementation of the advanced TTS has improved in-line process control on the shop floor. The results showed an increase in productivity and a reduction of operation cost.

  10. The Effect of Welding Residual Stress for Making Artificial Stress Corrosion Crack in the STS 304 Pipe

    Directory of Open Access Journals (Sweden)

    Jae-Seong Kim

    2015-01-01

    Full Text Available The stress corrosion crack is one of the fracture phenomena for the major structure components in nuclear power plant. During the operation of a power plant, stress corrosion cracks are initiated and grown especially in dissimilar weldment of primary loop components. In particular, stress corrosion crack usually occurs when the following three factors exist at the same time: susceptible material, corrosive environment, and tensile stress (residual stress included. Thus, residual stress becomes a critical factor for stress corrosion crack when it is difficult to improve the material corrosivity of the components and their environment under operating conditions. In this study, stress corrosion cracks were artificially produced on STS 304 pipe itself by control of welding residual stress. We used the instrumented indentation technique and 3D FEM analysis (using ANSYS 12 to evaluate the residual stress values in the GTAW area. We used the custom-made device for fabricating the stress corrosion crack in the inner STS 304 pipe wall. As the result of both FEM analysis and experiment, the stress corrosion crack was quickly generated and could be reproduced, and it could be controlled by welding residual stress.

  11. Hybrid Laser-Arc Welding of 10-mm-Thick Cast Martensitic Stainless Steel CA6NM: As-Welded Microstructure and Mechanical Properties

    Science.gov (United States)

    Mirakhorli, Fatemeh; Cao, Xinjin; Pham, Xuan-Tan; Wanjara, Priti; Fihey, Jean-Luc

    2016-07-01

    Cast CA6NM martensitic stainless steel plates, 10 mm in thickness, were welded using hybrid laser-arc welding. The effect of different welding speeds on the as-welded joint integrity was characterized in terms of the weld bead geometry, defects, microstructure, hardness, ultimate tensile strength, and impact energy. Significant defects such as porosity, root humping, underfill, and excessive penetration were observed at a low welding speed (0.5 m/min). However, the underfill depth and excessive penetration in the joints manufactured at welding speeds above 0.75 m/min met the specifications of ISO 12932. Characterization of the as-welded microstructure revealed untempered martensite and residual delta ferrite dispersed at prior-austenite grain boundaries in the fusion zone. In addition, four different heat-affected zones in the weldments were differentiated through hardness mapping and inference from the Fe-Cr-Ni ternary phase diagram. The tensile fracture occurred in the base metal for all the samples and fractographic analysis showed that the crack path is within the martensite matrix, along primary delta ferrite-martensite interfaces and within the primary delta ferrite. Additionally, Charpy impact testing demonstrated slightly higher fracture energy values and deeper dimples on the fracture surface of the welds manufactured at higher welding speeds due to grain refinement and/or lower porosity.

  12. Microstructure and Mechanical Properties of Hybrid Welded Joints with Laser and CO2-Shielded Arc

    Science.gov (United States)

    Wahba, M.; Mizutani, M.; Katayama, S.

    2016-07-01

    With the objective of reducing the operating costs, argon-rich shielding gas was replaced by 100% CO2 gas in hybrid laser-arc welding of shipbuilding steel. The welding parameters were optimized to obtain buried-arc transfer in order to mitigate spatter formation. Sound butt joints could be successfully produced for plates of 14 and 17 mm thickness in one welding pass. Subsequently, the welded joints were subjected to different tests to evaluate the influence of CO2 shielding gas on the mechanical properties of the welded joints. All tensile-tested specimens failed in the base material, indicating the higher strength of the welded joints. The impact toughness of the welded joints, measured at -20 °C, reached approximately 76% of that of the base material, which was well above the limit set by the relevant standard. The microstructure of the fusion zone consisted of grain boundary ferrite and acicular ferrite uniformly over the plate thickness except for the joint root where the microstructure was chiefly ferrite with an aligned second phase. This resulted in higher hardness in the root region compared with the top and middle parts of the fusion zone.

  13. Robotic system for orbital welding of pipes; Sistema robotizado para soldagem orbital de dutos

    Energy Technology Data Exchange (ETDEWEB)

    Bracarense, Alexandre Queiroz; Lima II, Eduardo Jose; Torres, Guilherme Fortunato; Ramalho, Frederico [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil); Felizardo, Ivanilza; Zanon, Gislaine Pires [ROTECH Tecnologia Robotica Ltda., Belo Horizonte, MG (Brazil)

    2004-07-01

    This work presents the robotic system projected for orbital welding of pipelines of oil and gas. The system consists of a controller (microcomputer), that allows the execution of all the referring tasks to the welding in an autonomous way, and two manipulates, to what are coupled the welding torches that are connected to a welding power source with double wire feeders. With this system, GMA W process is used to execute the root pass, while FCA W process, besides the GMA W, is used for the filling and finishing passes. The system has four degrees of freedom, allowing the control of stick out, travel speed, torch angle and positioning. Besides these, the arc voltage and and welding current are also controlled during the process. Knowing that for each welding position (plane, vertical up and down and over head) a great group of parameters must be used, several tests were accomplished. With these values a controlled variation could be accomplished in an uninterrupted way when welding position changes, getting the increase of the productivity and also the quality of the weld performed by a robotic system. (author)

  14. Hybrid Visual Servoing Control for Robotic Arc Welding Based on Structured Light Vision

    Institute of Scientific and Technical Information of China (English)

    XUDe; WANGLin-Kun; TUZhi-Guo; TANMin

    2005-01-01

    A novel hybrid visual servoing control method based on structured light vision is proposed for robotic arc welding with a general six degrees of freedom robot. It consists of a position control inner-loop in Cartesian space and two outer-loops. One is position-based visual control inCartesian space for moving in the direction of weld seam, i.e., weld seam tracking, another is imagebased visual control in image space for adjustment to eliminate the errors in the process of tracking.A new Jacobian matrix from image space of the feature point on structured light stripe to Cartesian space is provided for differential movement of the end-effector. The control system model is simplified and its stability is discussed. An experiment of arc welding protected by gas CO2 for verifying is well conducted.

  15. Control of surface defects on plasma-MIG hybrid welds in cryogenic aluminum alloys

    Directory of Open Access Journals (Sweden)

    Lee Hee-Keun

    2015-07-01

    Full Text Available Lately, high production rate welding processes for Al alloys, which are used as LNG FPSO cargo containment system material, have been developed to overcome the limit of installation and high rework rates. In particular, plasma-metal inert gas (MIG hybrid (PMH welding can be used to obtain a higher deposition rate and lower porosity, while facilitating a cleaning effect by preheating and post heating the wire and the base metal. However, an asymmetric undercut and a black-colored deposit are created on the surface of PMH weld in Al alloys. For controlling the surface defect formation, the wire feeding speed and nozzle diameter in the PMH weld was investigated through arc phenomena with high-speed imaging and metallurgical analysis.

  16. Fatigue cracking of hybrid plasma gas metal arc welded 2205 duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Yurtisik, Koray; Tirkes, Suha [Middle East Technical Univ., Ankara (Turkey). Welding Technology and Nondestructive Testing Research/Application Center

    2014-10-01

    Contrary to other keyhole welding applications on duplex stainless steels, a proper cooling time and a dilution were achieved during hybrid plasma gas metal arc welding that provided sufficient reconstructive transformation of austenite without sacrificing its high efficiency and productivity. Simultaneous utilization of keyhole and metal deposition in the hybrid welding procedure enabled us to get an as-welded 11 mm-thick standard duplex stainless steel plate in a single pass. Metallographic examination on hybrid plasma-gas metal arc weldments revealed only primary austenite in ferrite matrix, whereas in addition to reconstructive transformation of primary austenite during solidification, secondary austenite was also transformed in a displacive manner due to successive thermal cycles during multi-pass gas metal arc welding. On the one hand, secondary austenite provided barriers and retarded the crack propagation during the tests in laboratory air. On the other hand, chromium and molybdenum depletion in the neighborhood of secondary austenite precipitates yielded relatively high crack propagation rates in multi-pass weldments under chloride attack.

  17. 低中压锅炉用电阻焊钢管的研制%The Development of the Welded Steel Pipe for Low and Medium Pressure Boiler

    Institute of Scientific and Technical Information of China (English)

    史旭峰

    2001-01-01

    Along with the hot-rolled strip quality and the level of ERW pipe manufacture improve in domestic,the factors manufacturing welded pipe for low and medium pressure boiler have possessed.It is introduced that the technology manufacturing welded pipe for low and medium pressure boiler with ERW pipe and then to be normalizing heat-treated by medium frequency induction heating.Developed welded pipe for boiler has well mechanical properties and cold-forming technology performance,the weld quality is better than the base and the size are accurate,the pipe quality fully accord with the require for the pipe of low and medium pressure boiler.%随着我国热轧卷板质量及ERW制管水平的提高,生产低中压锅炉用电阻焊钢管的条件已经成熟。介绍了采用ERW钢管再经中频感应全管体热处理生产低中压锅炉用电阻焊钢管的工艺,研制的焊接锅炉钢管具有良好的机械性能、冷作工艺性能,焊缝质量优于钢管母材,几何尺寸精度高,实物质量指标完全符合低中压锅炉用钢管的要求。

  18. Electron beam welding in the fabrication of thick-walled large-size pipes of C-Mn steels. Final report; Elektronenstrahlschweissen bei der Fertigung von dickwandigen Grossrohren aus C-Mn-Staehlen. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Woeste, K.

    2001-11-01

    This research project investigates electron beam welding as a method of fabrication of large-size pipes with longitudinal welds. The effects of the welding speed on the mechanical and technological properties of the weld are investigated. From the economic view, electron beam welding is much more favourable than submerged-arc welding. [German] Dieses Forschungsprojekt soll dazu beitragen, das Elektronenstrahlschweissen als Fertigungsverfahren fuer laengsnahtgeschweisste Grossrohre zu qualifizieren. Dabei wird der Einfluss der Schweissgeschwindigkeit auf die mechanisch-technologischen Eigenschaften der Schweissung untersucht. Im Wirtschaftlichkeitsvergleich schneidet Elektronenstrahlschweissverfahren gegenueber dem Unterpulverschweissverfahren eindeutig besser ab.

  19. Preliminary Test of a small heat pipe for hybrid control rod in-core passive decay heat removal system

    Energy Technology Data Exchange (ETDEWEB)

    Kim, In Guk; Ban, In Cheol [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

    2014-05-15

    This paper introduces 'Hybrid control rod' combining its original function and heat removal ability. The high temperature operation and high resistance of radiation should be considered to adopt the hybrid heat pipe at the in-core condition. Other design consideration is to make extra inlet parts because it has a high risk of inlet boundary failure. It means that the introduction of heat pipe system is difficult to present nuclear power plants. The other concepts are presented to out-core cooling design but it has low performance compared with in-core heat removal system. Hybrid heat pipe for in-core heat removal system suggests the solution of these problems. Ultimate objective of this research is to develop the passive emergency decay heat removal system using hybrid heat pipes targeting design bases accidents such as station black-out (SBO) and small break loss of coolant accident (SBLOCA). The purpose of this work is to confirm the performance and heat transfer behavior of hybrid heat pipe. The hybrid heat pipe has special condition for operation. Therefore, it is hard to analyze their behavior in core. Table I shows the characteristics of hybrid heat pipe and consideration for manufacturing the heat pipe.

  20. Numerical modelling of liquid material flow in the fusion zone of hybrid welded joint

    Directory of Open Access Journals (Sweden)

    M. Kubiak

    2011-04-01

    Full Text Available This paper concerns modelling of liquid metal motion in the fusion zone of laser-arc hybrid butt-welded plate. Velocity field in the fusion zone and temperature field in welded plate were obtained on the basis of the solution of mass, momentum and energy conservationsequations. Differential equations were solved using Chorin’s projection method and finite volume method. Melting and solidificationprocesses were taken into account in calculations assuming fuzzy solidification front where fluid flow is treated as a flow through porous medium. Double-ellipsoidal heat source model was used to describe electric arc and laser beam heat sources. On the basis of developed solution algorithms simulation of hybrid welding process was performed and the influence of liquid metal motion in the fusion zone on the results of calculations was analyzed.

  1. Welding control parameters simulation of high-frequency electric resistance welded pipe based on ANSYS%基于ANSYS的高频直缝焊管主要控制参数模拟

    Institute of Scientific and Technical Information of China (English)

    何世权; 刘飞; 樊丁; 徐德怀; 田禾

    2011-01-01

    基于高频直缝焊管的焊接温度是影响高频直缝焊管焊缝质量的首要因素,为提高高频直缝焊管的质量,重点研究了在高频感应加热中,高频焊接的主要控制参数焊接速度、焊接电流和焊管厚度对高频直缝焊管焊缝温度场的影响.依据高频焊接过程中的热源方程,利用ANSYS有限元热分析模块,建立适当的线热源模型,编写APDL程序.通过对3个主要控制参数的调节,得到在不同参数条件下的高频焊管焊缝温度场的分布云图,发现沿着高频焊管运动方向焊缝处温度是均匀递减的.在其中一组参数一定的状态下,对金洲集团Φ219 mm高频焊接机组的焊缝温度场进行测温,结果发现模拟温度场与实际温度场基本一致.%Welding temperature is the key factor for the quality of straight-line welded seam of high-frequency electric resistance welded pipe. To improve weld quality of high-frequency electric resistance weld ( HFW) pipe,the effects of the main control parameters of welding speed,welding current and pipe thickness on weld quality were discussed for the high-frequency induction heating process. According to the heat equation of high-frequency induction heating process, the proper model of line heat source was established to obtain APDL program based on the thermal analysis module of ANSYS finite element. By adjusting three main control parameters, the welding temperature contour plot was achieved for various parameters. The temperature at welded seam is decreased uniformly at HFW motion direction. With a set of parameters for Φ219 mm high-frequency welding machine of Jinzhou Company, the temperature of temperature field on welding seam was mearured. The results show that the simulation temperature field is consistent with actual temperature field .

  2. Microstructure and mechanical properties of wrought magnesium alloy AZ31B welded by laser-TIG hybrid

    Institute of Scientific and Technical Information of China (English)

    刘黎明; 宋刚; 王继锋; 梁国俐

    2004-01-01

    The laser-TIG hybrid welding was mainly used to weld the wrought magnesium alloy AZ31B. The technical characteristics of laser-TIG hybrid welding process was investigated and the interactional mechanism between laser and arc was discussed, at the same time the microstructure and mechanical properties of the wrought magnesium alloy AZ31B using laser-TIG hybrid welding were analyzed by optical microscope, EPMA, SEM, tensile machine, hardness machine. The experimental results show that the presence of laser beam boosts up the stability of the arc during high speed welding and augments the penetration of weld; the crystal grains of magnesium alloy weld are fine without porosity and cracks in the best welding criterion and the microstructure of HAZ does not become coarse obviously. The elements profile analysis reveals that Mg content in the weld is lower than that of the base metal, but Al content is higher slightly. Under this experimental condition, the wrought magnesium alloy AZ31B joint can be achieved using laser-TIG hybrid process and the tensile strength of the joint is equivalent to that of the base metal.

  3. Comparison of critical circumferential through-wall-crack-lengths in welds between pieces of straight pipes to welds between straigth pipes and bends with and without internal pressure at force- and displacement-controlled bending load; Vergleich kritischer Umfangsdurchrisslaengen in Schweissnaehten zwischen Geradrohrstuecken mit Schweissnaehten an Rohrbogen-Geradrohrverbindungen mit und ohne Innendruck bei kraft- und wegkontrollierter Biegebelastung

    Energy Technology Data Exchange (ETDEWEB)

    Steinbuch, R. [Fachhochschule fuer Technik und Wirtschaft Reutlingen (Germany). Fachbereich Maschinenbau

    1998-11-01

    Methods for calculation of critical, circumferential through-wall crack lengths in pipes have been developed and verified by several research projects. In applications during the last few years it has been found that the force or displacement-controlled loads have to be considered separately, and this approach was integrated into the recent methods. Methods so far assumed cracks to be located in welds joining straight pipes. But this approach starts from an incomplete picture of reality, as with today`s technology, circumferential welds are less frequent in straight pipes and much more frequent in pipework of other geometry, as for instance in welds joining straight pipes and bends, or bends with longer legs, nozzles, or T-pieces. The non-linear FEM parameter study presented in the paper, covering cases with internal pressure of pipes and one-dimensional bending loads, is based on current geometries of pipework in the primary and secondary loops of industrial plants and compares the conditions induced by circumferential through-wall cracks in welds joining only straight pipes and in those joining bended and straight pipes. At the relevant, displacement-controlled bending loads due to hampered thermal expansion of the pipe system, the critical through-wall cracks lengths occurring in pipe-to-bend welds are of about the same size and importance as those in pipe-to-pipe welds. As for the case of force-controlled loads, the technical codes calculate more serious effects and require lower bending load limits. Within the range of admissible loads given in the codes, the critical through-wall crack lengths occurring in pipe-to-bend welds are similar in size to those in straight pipe welds. It is therefore a conservative or realistic approach to apply the values determined for critical through-wall crack lengths in pipe-to-pipe joints also to pipe-to-bend welds. (orig./CB) [Deutsch] Verfahren zur Berechnung kritischer Umfangdurchrisslaengen in Rohrleitungen wurden in

  4. Hybrid laser-arc welding of galvanized high-strength steels in a gap-free lap-joint configuration

    Science.gov (United States)

    Yang, Shanglu

    In order to meet the industry demands for increased fuel efficiency and enhanced mechanical and structural performance of vehicles as well as provided excellent corrosion resistance, more and more galvanized advanced high-strength steels (AHSS) have been used to fabricate automobile parts such as panels, bumpers, and front rails. The automotive industry has shown tremendous interest in using laser welding to join galvanized dual phase steels because of lower heat input and higher welding speed. However, the laser welding process tends to become dramatically unstable in the presence of highly pressurized zinc vapor because of the low boiling point of zinc, around 906°C, compared to higher melting point of steel, over 1500°C. A large number of spatters are produced by expelling the liquid metal from the molten pool by the pressurized zinc vapor. Different weld defects such as blowholes and porosities appear in the welds. So far, limited information has been reported on welding of galvanized high strength dual-phase steels in a gap-free lap joint configuration. There is no open literature on the successful attainment of defect-free welds from the laser or hybrid welding of galvanized high-strength steels. To address the significant industry demand, in this study, different welding techniques and monitoring methods are used to study the features of the welding process of galvanized DP steels in a gap-free lap joint configuration. The current research covers: (i) a feasibility study on the welding of galvanized DP 980 steels in a lap joint configuration using gas tungsten arc welding (GTAW), laser welding, hybrid laser/arc welding with the common molten pool, laser welding with the assistance of GTAW preheating source and hybrid laser-variable polarity gas tungsten arc welding (Laser-VPGTAW) techniques (Chapter 2-4); (ii) a welding process monitoring of the welding techniques including the use of machine vision and acoustic emission technique (Chapter 5); (iii

  5. 77 FR 32539 - Circular Welded Carbon-Quality Steel Pipe From the United Arab Emirates: Preliminary...

    Science.gov (United States)

    2012-06-01

    .... \\14\\ See SeAH Vina comments dated December 5, 2011; see also Certain Circular Welded Non-Alloy Steel..., 1340 (Fed. Cir. 2009). \\36\\ See Narrow Woven Ribbons With Woven Selvedge From the People's Republic...

  6. 螺旋埋弧焊管焊接过程的三维数值模拟%Three-dimensional Numerical Simulation of Spiral Welded Pipe Submerged-arc Welding

    Institute of Scientific and Technical Information of China (English)

    晁利宁; 毕宗岳; 鲜林云; 余晗; 张晓峰; 张国超; 李鸿斌; 汪海涛; 马璇

    2014-01-01

    By using large-scale general finite element analysis software ABAQUS, the finite element calculation model of spiral welded pipe two-wire submerged arc welding temperature field was built. The inside and outside welding process of spiral welded pipe two-wire submerged arc welding was simulated based on welding subroutine DFLUX which was compiled by FORTRAN language, combined with the element of birth and death technology in three-dimensional finite element method. It also realized finite element calculation under moving heat source load, and obtained temperature fields distribution in welding process, after cooling down, and in the full pipe body. The results indicated that during welding process, the temperature gradient near weld is large;it is tend to smooth transition far away from the weld. With welding heat source moving, the temperature center also move, the highest temperature can reach the melting point of base metal. Through the experiment, it is consistent with simulation results.%利用大型通用有限元分析软件ABAQUS,建立了螺旋焊管双丝埋弧焊温度场的有限元计算模型。通过ABAQUS软件的FORTRAN语言编写焊接子程序DFLUX,结合“生死”单元技术,模拟了螺旋焊管双丝埋弧焊的内外焊接过程,实现在移动热源载荷下的有限元计算,获得了焊接过程和冷却后的温度场分布,以及在整个管体上的分布情况。结果表明,在焊接过程中焊缝附近温度梯度很大,在远离焊缝的地方温度梯度渐渐趋于平缓;随着热源的移动,温度中心也随之移动,最高温度可达母材的熔点。通过试验验证,与仿真结果比较吻合。

  7. Simulation of three-dimensional stress field in welding process of high-frequency welded pipe%高频焊管在焊接过程中三维应力场的模拟

    Institute of Scientific and Technical Information of China (English)

    何世权; 刘飞; 徐德怀; 钟辉

    2011-01-01

    In the production process of high-frequency welded pipe, the elimination of the high-frequency welding residual stresses caused by high-frequency welding is an important working operation. A knowledge of the residual stress of the welded pipe in advance of welding is significant for the residual stress elimination. Making use of APDL language embedded in ANSYS, a finite element model of high-frequency welded pipe was established. Then the linear thermal source model was used to conduct the computation.Meantime, the thermal boundary conditions and the physical structure of the constraints of this finite element model were also taken into account, so that the three-dimensional stress field and displacement field could be obtained for the high-frequency pipe welding process. From the analysis of result of the finite element simulation, the stress field and displacement field of the welded pipe could be theoretically obtained in advance of the stress relief process.%在高频焊管生产过程中,消除因高频焊接造成的焊管残余应力是一项重要的工序,预先得出焊管残余应力场对于消除焊管残余应力具有指导意义.利用ANSYS参数化语言APDL,建立高频焊管的有限元模型,采用高频焊接线热源模型进行计算,同时考虑高频焊管有限元模型的热边界条件及物理结构约束,从而获得高频焊管在焊接过程中三维应力场及位移场.通过对有限元模拟结果的分析,可以从理论上得出焊管在进行消除残余应力工序前的应力和位移分布.

  8. Hybrid Control and Verification of a Pulsed Welding Process

    DEFF Research Database (Denmark)

    Wisniewski, Rafal; Larsen, Jesper Abildgaard; Izadi-Zamanabadi, Roozbeh

    Currently systems, which are desired to control, are becoming more and more complex and classical control theory objectives, such as stability or sensitivity, are often not sufficient to cover the control objectives of the systems. In this paper it is shown how the dynamics of a pulsed welding...

  9. Mitigation of stress corrosion cracking in pressurized water reactor (PWR) piping systems using the mechanical stress improvement process (MSIP{sup R)} or underwater laser beam welding

    Energy Technology Data Exchange (ETDEWEB)

    Rick, Grendys; Marc, Piccolino; Cunthia, Pezze [Westinghouse Electric Company, LLC, New York (United States); Badlani, Manu [Nu Vision Engineering, New York (United States)

    2009-04-15

    A current issue facing pressurized water reactors (PWRs) is primary water stress corrosion cracking (PWSCC) of bi metallic welds. PWSCC in a PWR requires the presence of a susceptible material, an aggressive environment and a tensile stress of significant magnitude. Reducing the potential for SCC can be accomplished by eliminating any of these three elements. In the U.S., mitigation of susceptible material in the pressurizer nozzle locations has largely been completed via the structural weld overlay (SWOL) process or NuVision Engineering's Mechanical Stress Improvement Process (MSIP{sup R)}, depending on inspectability. The next most susceptible locations in Westinghouse designed power plants are the Reactor Vessel (RV) hot leg nozzle welds. However, a full SWOL Process for RV nozzles is time consuming and has a high likelihood of in process weld repairs. Therefore, Westinghouse provides two distinctive methods to mitigate susceptible material for the RV nozzle locations depending on nozzle access and utility preference. These methods are the MSIP and the Underwater Laser Beam Welding (ULBW) process. MSIP applies a load to the outside diameter of the pipe adjacent to the weld, imposing plastic strains during compression that are not reversed after unloading, thus eliminating the tensile stress component of SCC. Recently, Westinghouse and NuVision successfully applied MSIP on all eight RV nozzles at the Salem Unit 1 power plant. Another option to mitigate SCC in RV nozzles is to place a barrier between the susceptible material and the aggressive environment. The ULBW process applies a weld inlay onto the inside pipe diameter. The deposited weld metal (Alloy 52M) is resistant to PWSCC and acts as a barrier to prevent primary water from contacting the susceptible material. This paper provides information on the approval and acceptance bases for MSIP, its recent application on RV nozzles and an update on ULBW development.

  10. CHARACTERISTICS OF DROPLET TRANSFER IN CO2 LASER-MIG HYBRID WELDING WITH SHORT-CIRCUITING MODE

    Institute of Scientific and Technical Information of China (English)

    LEI Zhenglong; CHEN Yanbin; LI Liqun; WU Lin

    2006-01-01

    LF6 aluminum alloy plates with 4.5 mm thickness are welded in this experiment. Welding is carried out by using the CO2 laser-MIG paraxial hybrid welding in flat position. The experimental results indicate that the inherent droplet transfer cycle time of conventional MIG arc is changed due to the interaction between CO2 laser beam and MIG arc in the short-circuiting mode of laser-MIG hybrid welding. Because of the preheating action of CO2 laser to electrode and base material, the droplet transfer frequency of MIG arc is increased in the hybrid welding process. When laser power is increased to a certain degree, the droplet transfer frequency is decreased due to the effect of laser-induced keyhole. Furthermore, through analyzing the MIG welding current and arc voltage waveforms and the characteristics of droplet transfer in the hybrid welding process, the effect of laser energy and the action point between laser beam and arc on the frequency of droplet transfer and weld appearance is investigated in details.

  11. Experimental comparison of the MIG, friction stir welding, cold metal transfer and hybrid laser-MIG processes for AA 6005-T6 aluminium alloy

    Science.gov (United States)

    Caruso, Serafino; Sgambitterra, Emanuele; Rinaldi, Sergio; Gallone, Antonello; Viscido, Lucio; Filice, Luigino; Umbrello, Domenico

    2016-10-01

    In this study, the mechanical properties of welded joints of AA 6005-T6 aluminum alloy obtained with hybrid laser-MIG and cold metal transfer (CMT) welding were analyzed. The performance of hybrid laser-MIG and CMT welded joints were identified using tensile, bending, shear and fatigue life tests. Taking into account the process conditions and requirements, hybrid laser-MIG and CMT welding processes were compared with friction stir welding (FSW) and conventional metal inert gas (MIG) welding processes, shown in a previous work, to understand the advantages and disadvantages of the processes for welding applications of studied Al alloy. Better tensile, bending and shear strength and fatigue life behavior were obtained with hybrid laser-MIG and FSW welded joints compared with conventional MIG processes.

  12. Hybrid joints manufactured by ultrasound enhanced friction stir welding (USE-FSW) - corrosion properties

    Science.gov (United States)

    Benfer, S.; Fürbeth, W.; Thomä, M.; Wagner, G.; Straß, B.; Wolter, B.

    2017-03-01

    To realize lightweight structures of material combinations like aluminum/magnesium and aluminum/steel an Ultrasound Enhanced Friction Stir Welding (USE-FSW) process was used. This process has a beneficial influence on the resulting microstructure (elimination of the brittle intermetallic phase Al3Mg2 as coherent layer) and the mechanical properties (increased tensile strength) of Al/Mg-joints and was now also applied for Al/steel-hybrid joints. Besides the mechanical properties the corrosion properties of the hybrid joints may play a significant role concerning the later use of the hybrid materials. Therefore, the corrosion properties of various hybrid joints have been investigated by different methods. With the Scanning Kelvin Probe (SKP) Volta potential differences between the base alloys and the welded area were investigated in air. The two-dimensional color-plots illustrate not only the Volta potential differences between the different phases but also their oxidation properties in air during the measurement time. Electrochemical measurements (open circuit potential and potentiodynamic polarization) have been carried out for the investigation of the corrosion properties of the FSW and USE-FSW hybrid joints in 0.5 molar NaCl solution. A three electrode setup within a mini-cell was used to enable measurements on different areas of the joints. This allows to observe the corrosion activity of the base alloys and the nugget phase separately. Differences between Al/steel-hybrid joints processed with and without ultrasound enhancement are discussed and compared with Al/Mg-hybrids.

  13. Creep properties and microstructure evaluation of weld joint of the pipe made of P92 steel

    Energy Technology Data Exchange (ETDEWEB)

    Kasl, Josef; Jandova, Dagmar; Chvostova, Eva [SKODA VYZKUM s.r.o., Plzen (Czech Republic); Folkova, Eva [SKODA POWER a.s., Plzen (Czech Republic)

    2010-07-01

    One-side weld joint of W type was prepared from P92 type steel using GTAW and SMAW method. Creep test to the rupture of smooth cross-weld samples has been carried out at temperatures ranging from 575 to 650 C and at stresses from 70 to 240 MPa. Fractographic analysis, hardness measurement and detailed study of submicrostructure have been performed using light, scanning and transmission electron microscopy. Changes of microstructure were correlated with the creep strength. Increase in size of secondary phases and cavities formation were evident after creep tests at temperatures above 575 C. Voids were concentrated in the fine prior austenite grain heat affected zones, where fracture occurred. In addition, a sporadic occurrence of individual cavities was found out in the base material and the weld metal after tests at 625 and 650 C. During creep exposures at temperatures above 600 C Laves phase precipitated. (orig.)

  14. Using Phased Array Ultrasonic Testing in Lieu of Radiography for Acceptance of Carbon Steel Piping Welds

    Energy Technology Data Exchange (ETDEWEB)

    Moran, Traci L.; Anderson, Michael T.; Cinson, Anthony D.; Crawford, Susan L.; Nove, Carol A.

    2014-08-01

    The Pacific Northwest National Laboratory (PNNL) is conducting studies for the U.S. Nuclear Regulatory Commission (NRC) to assess the capability, effectiveness, and reliability of ultrasonic testing (UT) as a replacement method for radiographic testing (RT) for volumetric examination of nuclear power plant (NPP) components. This particular study focused on evaluating the use of UT on carbon steel plate welds. Welding fabrication flaws included a combination of planar and volumetric types, e.g., incomplete fusion, lack of penetration, cracks, porosity, and slag inclusions. The examinations were conducted using phased-array (PA) UT techniques applied primarily for detection and flaw type characterization. This paper will discuss the results of using UT in lieu of RT for detection and classification of fabrication flaws in carbon steel plate welds.

  15. Numerical estimation of structure composition in laser-arc hybrid welded joints

    Directory of Open Access Journals (Sweden)

    W. Piekarska

    2010-10-01

    Full Text Available This work presents results of numerical estimation of the structure composition in laser-arc hybrid welded joints. Temperature field wasobtained by the solution of the heat transfer equation with activity of inner heat sources. Convective motion of liquid metal in the welding pool, latent heat of fusion and latent heat of phase transformation were taken into account in the algorithms for numerical analysis of the temperature field. The volumetric fractions of arising phases were determined on the basis of Johnson - Mehl - Avrami (JMA model for diffusive transformations and Koistinen - Marburger (KM model for martensitic transformation. On the basis of calculated temperature distribution the structure composition in welded joint was numerically estimated, taking into account CHT and CCT diagrams for S355 steel.

  16. Numerical simulation of droplet shapes in laser-MIG hybrid welding

    Science.gov (United States)

    Lei, Zhenglong; Ni, Longchang; Li, Bingwei; Zhang, Kezhao

    2017-02-01

    A three-dimensional finite element model based on minimum energy principle is developed to simulate the droplet transfer process in laser-MIG hybrid welding. The energy manifestations of all forces that determine droplet shapes are considered in this model, and the model has been used to predict droplet shapes. Offset of droplet centroid and critical additional axial acceleration are adopted to characterize the stability of droplet transfer. The calculated droplet shapes and offset of droplet centroid agree well with experimental results. It is found that increasing laser power or decreasing welding current would destabilize droplet transfer. Additional mechanical forces contribute to stable droplet transfer, and the positive effects of increased shielding gas flow rate on the stability of welding processes are subsequently verified.

  17. T-joints of Ti alloys with hybrid laser-MIG welding: macro-graphic and micro-hardness analyses

    Science.gov (United States)

    Spina, R.; Sorgente, D.; Palumbo, G.; Scintilla, L. D.; Brandizzi, M.; Satriano, A. A.; Tricarico, L.

    2012-03-01

    Titanium alloys are characterized by high mechanical properties and elevated corrosion resistance. The combination of laser welding with MIG/GMAW has proven to improve beneficial effects of both processes (keyhole, gap-bridging ability) while limiting their drawbacks (high thermal gradient, low mechanical resistance) In this paper, the hybrid Laser-GMAW welding of Ti-6Al-4V 3-mm thick sheets is investigated using a specific designed trailing shield. The joint geometry was the double fillet welded T-joint. Bead morphologies, microstructures and mechanical properties (micro-hardness) of welds were evaluated and compared to those achieved for the base metals.

  18. Cooling Performance Evaluation of the Hybrid Heat Pipe for Spent Nuclear Fuel Dry Storage Cask

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Yeong Shin; Bang, In Cheol [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    To evaluate the concept of the cooling device, 2-step CFD analysis was conducted for the cooling performance of hybrid heat pipe, which consists of single fuel assembly model and full scope dry cask model. As a passive cooling device of the metal cask for dry storage of spent nuclear fuel, hybrid heat pipe was applied to DPC developed in Korea. Hybrid heat pipe is the heat pipe containing neutron absorber can be used as a passive cooling in nuclear application with both decay heat removal and control the reactivity. In this study, 2-step CFD analysis was performed to find to evaluate the heat pipe-based passive cooling system for the application to the dry cask. Only spent fuel pool cannot satisfy the demands for high burnup fuel and large amount of spent fuel. Therefore, it is necessary to prepare supplement of the storage facilities. As one of the candidate of another type of storage, dry storage method have been preferred due to its good expansibility of storage capacity and easy long-term management. Dry storage uses the gas or air as coolant with passive cooling and neutron shielding materials was used instead of water in wet storage system. It is relatively safe and emits little radioactive waste for the storage. As short term actions for the limited storage capacity of spent fuel pool, it is considered to use dry interim/long term storage method to increase the capacity of spent nuclear fuel storage facilities. For 10-year cooled down spent fuel in the pool storage, fuel rod temperature inside metal cask is expected over 250 .deg. C in simulation. Although it satisfied the criteria that cladding temperature of the spent fuel should keep under 400 .deg. C during storage period, high temperature inside cask can accelerate the thermal degradation of the structural materials consisting metal cask and fuel assembly as well as limitation of the storage capacity of metal cask. In this paper, heat pipe-based cooling device for the dry storage cask was suggested for

  19. Microstructure and Tensile Behavior of Laser Arc Hybrid Welded Dissimilar Al and Ti Alloys

    Directory of Open Access Journals (Sweden)

    Ming Gao

    2014-02-01

    Full Text Available Fiber laser-cold metal transfer arc hybrid welding was developed to welding-braze dissimilar Al and Ti alloys in butt configuration. Microstructure, interface properties, tensile behavior, and their relationships were investigated in detail. The results show the cross-weld tensile strength of the joints is up to 213 MPa, 95.5% of same Al weld. The optimal range of heat input for accepted joints was obtained as 83–98 J·mm−1. Within this range, the joint is stronger than 200 MPa and fractures in weld metal, or else, it becomes weaker and fractures at the intermetallic compounds (IMCs layer. The IMCs layer of an accepted joint is usually thin and continuous, which is about 1μm-thick and only consists of TiAl2 due to fast solidification rate. However, the IMCs layer at the top corner of fusion zone/Ti substrate is easily thickened with increasing heat input. This thickened IMCs layer consists of a wide TiAl3 layer close to FZ and a thin TiAl2 layer close to Ti substrate. Furthermore, both bead shape formation and interface growth were discussed by laser-arc interaction and melt flow. Tensile behavior was summarized by interface properties.

  20. Thermal Performance of a Heat Pipe for Hybrid Control Rod in Advanced In-core Decay Heat Removal System

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kyung Mo; Jeong, Yeong Shin; Bang, In Cheol [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

    2014-05-15

    In this research, an innovative hybrid heat pipe system is designed for advanced in-core decay heat removal concept. Heat pipe is a device that transfer heat from pipe's hotter end to the colder end by phase change and convection of working fluid. The concept of the hybrid heat pipe system is that the control rod can have not only the original function of neutron absorber but also the function of the heat removal. If the function of heat pipe is applied to the control rods, the limited heat removal capacity can be extended because control rods are inserted to the reactor at initial state of accident using gravitational force. The neutron absorber-based heat pipe is designed to apply them to nuclear systems. However, thermosyphon and heat pipe are competitive as passive decay heat removal device in large scale. Thus, stainless steel 316L thermosyphon and heat pipe having sheath outer diameter of 3/4 inch (17.4 mm inner diameter), and the length of 1000 mm were tested. Effects on whether there is a wick structure on the heat pipe or not on the heat removal capacity were studied. To confirm the heat removal capacity of heat pipe, and heat transfer coefficient were measured for each specimen.

  1. Parameters optimization of hybrid fiber laser-arc butt welding on 316L stainless steel using Kriging model and GA

    Science.gov (United States)

    Gao, Zhongmei; Shao, Xinyu; Jiang, Ping; Cao, Longchao; Zhou, Qi; Yue, Chen; Liu, Yang; Wang, Chunming

    2016-09-01

    It is of great significance to select appropriate welding process parameters for obtaining optimal weld geometry in hybrid laser-arc welding. An integrated optimization approach by combining Kriging model and GA is proposed to optimize process parameters. A four-factor, five-level experiment using Taguchi L25 is conducted considering laser power (P), welding current (A), distance between laser and arc (D) and traveling speed (V). Kriging model is adopted to approximate the relationship between process parameters and weld geometry, namely depth of penetration (DP), bead width (BW) and bead reinforcement (BR). The constructed Kriging model was used for parameters optimization by GA to maximize DP, minimize BW and ensure BR at a desired value. The effects of process parameters on weld geometry are analyzed. Microstructure and micro-hardness are also discussed. Verification experiments demonstrate that the obtained optimum values are in good agreement with experimental results.

  2. Development of high strength pipes grade API 5L X70 PSL2 offshore by the HFIW Process (High Frequency Induction Welding)

    Energy Technology Data Exchange (ETDEWEB)

    Cordeiro, Wilson R.; Melo, Luis C.R.; Gomes, Igor O.; Boni, Luiz P.; Sanctis, Marco A.M. di [Apolo Tubulars, Lorena, SP (Brazil)

    2009-07-01

    High strength pipes can be manufactured with excellency in dimensional tolerances, rapidity and efficiency through HFIW process (High Frequency Induction Welding). API 5L 6 5/8 x 0,374 in pipes were made of thin, hot rolled and coiled plates with dimensional 9,300 x 1.040,0 x 140.000 mm. Mechanical tests, chemical and microstructural analysis were performed. For the microstructural analysis, ferrite and perlitic structure were detected. All the results obtained are according to API 5L, 44{sup th} edition, 2008 for the grade API 5L X70 PSL2 Offshore. (author)

  3. Explosive charge for the explosive welding of large diameter pipes, and a method for its manufacture

    Energy Technology Data Exchange (ETDEWEB)

    Schmid, H.; Sjoeberg, P.; Leif, Svensson

    1989-06-13

    This invention relates to an explosive charge intended for the explosive jointing of primarily large-diameter pipes, such as pipeline pipes. The charge according to the invention is intended to be delivered as a unit ready to be applied immediately on site in the pipe. The only item not intended to be included is the detonator, which is mounted in place immediately prior to blowing the charge. The charge includes, apart from explosive, a polymer binder of a more closely defined type and gas blisters preferably in the form of microspheres of glass or plastic and metal or metal oxide powder. The scope of the invention embraces the general configuration of the charge and all components included therein.

  4. Simulation of Hybrid Photovoltaic Solar Assisted Loop Heat Pipe/Heat Pump System

    Directory of Open Access Journals (Sweden)

    Nannan Dai

    2017-02-01

    Full Text Available A hybrid photovoltaic solar assisted loop heat pipe/heat pump (PV-SALHP/HP water heater system has been developed and numerically studied. The system is the combination of loop heat pipe (LHP mode and heat pump (HP mode, and the two modes can be run separately or compositely according to the weather conditions. The performances of independent heat pump (HP mode and hybrid loop heat pipe/heat pump (LHP/HP mode were simulated and compared. Simulation results showed that on typical sunny days in spring or autumn, using LHP/HP mode could save 40.6% power consumption than HP mode. In addition, the optimal switchover from LHP mode to HP mode was analyzed in different weather conditions for energy saving and the all-year round operating performances of the system were also simulated. The simulation results showed that hybrid LHP/HP mode should be utilized to save electricity on sunny days from March to November and the system can rely on LHP mode alone without any power consumption in July and August. When solar radiation and ambient temperature are low in winter, HP mode should be used

  5. 薄壁高频电阻焊管焊缝的爬波检测%Creeping Wave Testing for Weld of Thin-walled High-frequency Electric Resistance Welded Pipe

    Institute of Scientific and Technical Information of China (English)

    甘正红; 方晓东; 余国民; 余洋; 苏继权

    2014-01-01

    电阻焊管焊缝中易出现的缺陷有未熔合(冷焊)、裂纹、夹杂等,该类缺陷主要为沿焊缝延伸的面积型缺陷,采用超声检测。根据薄壁高频电阻焊管焊缝的缺陷特征,选用了超声爬波检测。阐述了超声爬波检测的原理、特点和工艺方法,设计了爬波检测专用探头和对比试块。实际检测结果表明,爬波检测是一种新型高效的检测方法,证明了爬波检测技术在薄壁电阻焊管焊缝检测中的可行性。%Some defects easily appear in weld of HFW pipe, such as incomplete fusion (cold welding), crack, inclusion etc. The above defects are mainly area type defects along weld extension. These defects can be detected by creeping wave testing according to defects characteristics of thin-walled high-frequency electric resistance welded pipe. In this article, it expatiated the detection principle, features and process method of the creeping wave testing method, designed the creeping wave testing special probe and the reference blocks. The practical detection results showed that the creeping wave testing is a new type of high efficient detection method, and the creeping wave detection technology feasibility in thin-walled high-frequency electric resistance welded pipe was proved.

  6. 浅谈蒸汽锅炉管道的焊接%A Brief Talk On The Welding Of Steam Boiler Pipe

    Institute of Scientific and Technical Information of China (English)

    桂旭德; 杨溢

    2011-01-01

    The author introduces the main technique problems and safety precautions in the process of steam boiler pipe welding.%作者较详细的介绍了蒸汽锅炉管道焊接的全部过程和在焊接过程中经常遇到(或出现)的主要技术问题及安全注意事项。

  7. 75 FR 18788 - Circular Welded Carbon Steel Pipes and Tubes from Thailand: Preliminary Results and Rescission...

    Science.gov (United States)

    2010-04-13

    ... Pacific Pipe at the cash deposit rate required at the time of entry. Interested parties are invited to... by section 751(a)(1) of the Act: (1) for Saha Thai, the cash deposit rate will be the rate... listed above, the cash deposit rate will be the company-specific rate established for the most...

  8. Properties and Microstructure of Laser Welded VM12-SHC Steel Pipes Joints

    Directory of Open Access Journals (Sweden)

    Skrzypczyk A.

    2016-06-01

    Full Text Available Paper presents results of microstructure and tests of welded joints of new generation VM12-SHC martensitic steel using high power CO2 laser (LBW method with bifocal welding head. VM12-SHC is dedicated to energetic installation material, designed to replace currently used. High content of chromium and others alloying elements improve its resistance and strength characteristic. Use of VM12-SHC steel for production of the superheaters, heating chambers and walls in steam boilers resulted in various weldability researches. In article are presented results of destructive and non-destructive tests. For destructive: static bending and Vickers hardness tests, and for non-destructive: VT, RT, UT, micro and macroscopic tests were performed.

  9. 高频焊接钢管焊缝的超声波自动检测工艺%Automated Ultrasonic Inspection Technology for Weld Seam of High Frequency Welding Pipes

    Institute of Scientific and Technical Information of China (English)

    张志刚

    2011-01-01

    在高频焊接钢管焊缝自动超声波检测的实际工作中,精确的焊缝跟踪较难实现,易影响检测的可靠性.通过对超声波检测技术进行分析,利用6 dB声束全壁厚覆盖区进行检测,提出了一套超声波检测新工艺.实践证明:该工艺可以在焊缝跟踪不精确的情况下实现可靠的超声波检测,为高频焊接钢管焊缝自动超声波检测提供了一套有效的检测方法.%During the automated ultrasonic inspection of weld seam of high frequency welding(HFW) pipes,it is very difficult to track the weld seam accurately, which will affect the reliability of inspection easily. Through the analysis of ultrasonic inspection techniques, and inspecting with 6 dB sound beam full wall thickness overlap area, a new set of ultrasonic inspection technology was put forward. Practice showed that, in the event of inexact seam track, the technology can assure the reliable inspection result, and provided a effective method for the automated ultrasonic inspection of weld seams of HFW pipes.

  10. Technical Letter Report, An Evaluation of Ultrasonic Phased Array Testing for Reactor Piping System Components Containing Dissimilar Metal Welds, JCN N6398, Task 2A

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Cinson, Anthony D.; Crawford, Susan L.; Anderson, Michael T.

    2009-11-30

    Research is being conducted for the U.S. Nuclear Regulatory Commission at the Pacific Northwest National Laboratory to assess the effectiveness and reliability of advanced nondestructive examination (NDE) methods for the inspection of light-water reactor components. The scope of this research encom¬passes primary system pressure boundary materials including dissimilar metal welds (DMWs), cast austenitic stainless steels (CASS), piping with corrosion-resistant cladding, weld overlays, inlays and onlays, and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in steel components that challenge standard and/or conventional inspection methodologies. This interim technical letter report provides a summary of a technical evaluation aimed at assessing the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of small-bore DMW components that exist in the reactor coolant systems (RCS) of pressurized water reactors (PWRs). Operating experience and events such as the circumferential cracking in the reactor vessel nozzle-to-RCS hot leg pipe at V.C. Summer nuclear power station, identified in 2000, show that in PWRs where primary coolant water (or steam) are present under normal operation, Alloy 82/182 materials are susceptible to pressurized water stress corrosion cracking. The extent and number of occurrences of DMW cracking in nuclear power plants (domestically and internationally) indicate the necessity for reliable and effective inspection techniques. The work described herein was performed to provide insights for evaluating the utility of advanced NDE approaches for the inspection of DMW components such as a pressurizer surge nozzle DMW, a shutdown cooling pipe DMW, and a ferritic (low-alloy carbon steel)-to-CASS pipe DMW configuration.

  11. Application of the results of pipe stress analyses into fracture mechanics defect analyses for welds of nuclear piping components; Uebernahme der Ergebnisse von Rohrsystemanalysen (Spannungsanalysen) fuer bruchmechanische Fehlerbewertungen fuer Schweissnaehte an Rohrleitungsbauteilen in kerntechnischen Anlagen

    Energy Technology Data Exchange (ETDEWEB)

    Dittmar, S.; Neubrech, G.E.; Wernicke, R. [TUeV Nord SysTec GmbH und Co.KG (Germany); Rieck, D. [IGN Ingenieurgesellschaft Nord mbH und Co.KG (Germany)

    2008-07-01

    For the fracture mechanical assessment of postulated or detected crack-like defects in welds of piping systems it is necessary to know the stresses in the un-cracked component normal to the crack plane. Results of piping stress analyses may be used if these are evaluated for the locations of the welds in the piping system. Using stress enhancing factors (stress indices, stress factors) the needed stress components are calculated from the component specific sectional loads (forces and moments). For this procedure the tabulated stress enhancing factors, given in the standards (ASME Code, German KTA regulations) for determination and limitation of the effective stresses, are not always and immediately adequate for the calculation of the stress component normal to the crack plane. The contribution shows fundamental possibilities and validity limits for adoption of the results of piping system analyses for the fracture mechanical evaluation of axial and circumferential defects in welded joints, with special emphasis on typical piping system components (straight pipe, elbow, pipe fitting, T-joint). The lecture is supposed to contribute to the standardization of a code compliant and task-related use of the piping system analysis results for fracture mechanical failure assessment. [German] Fuer die bruchmechanische Bewertung von postulierten oder bei der wiederkehrenden zerstoerungsfreien Pruefung detektierten rissartigen Fehlern in Schweissnaehten von Rohrsystemen werden die Spannungen in der ungerissenen Bauteilwand senkrecht zur Rissebene benoetigt. Hierfuer koennen die Ergebnisse von Rohrsystemanalysen (Spannungsanalysen) genutzt werden, wenn sie fuer die Orte der Schweissnaehte im Rohrsystem ausgewertet werden. Mit Hilfe von Spannungserhoehungsfaktoren (Spannungsindizes, Spannungsbeiwerten) werden aus den komponentenweise berechneten Schnittlasten (Kraefte und Momente) die benoetigten Spannungskomponenten berechnet. Dabei sind jedoch die in den Regelwerken (ASME

  12. Optimization of Process Parameters of Hybrid Laser-Arc Welding onto 316L Using Ensemble of Metamodels

    Science.gov (United States)

    Zhou, Qi; Jiang, Ping; Shao, Xinyu; Gao, Zhongmei; Cao, Longchao; Yue, Chen; Li, Xiongbin

    2016-08-01

    Hybrid laser-arc welding (LAW) provides an effective way to overcome problems commonly encountered during either laser or arc welding such as brittle phase formation, cracking, and porosity. The process parameters of LAW have significant effects on the bead profile and hence the quality of joint. This paper proposes an optimization methodology by combining non-dominated sorting genetic algorithm (NSGA-II) and ensemble of metamodels (EMs) to address multi-objective process parameter optimization in LAW onto 316L. Firstly, Taguchi experimental design is adopted to generate the experimental samples. Secondly, the relationships between process parameters ( i.e., laser power ( P), welding current ( A), distance between laser and arc ( D), and welding speed ( V)) and the bead geometries are fitted using EMs. The comparative results show that the EMs can take advantage of the prediction ability of each stand-alone metamodel and thus decrease the risk of adopting inappropriate metamodels. Then, the NSGA-II is used to facilitate design space exploration. Besides, the main effects and contribution rates of process parameters on bead profile are analyzed. Eventually, the verification experiments of the obtained optima are carried out and compared with the un-optimized weld seam for bead geometries, weld appearances, and welding defects. Results illustrate that the proposed hybrid approach exhibits great capability of improving welding quality in LAW.

  13. Experimental and numerical investigations of hybrid laser arc welding of aluminum alloys in the thick T-joint configuration

    Science.gov (United States)

    Mazar Atabaki, M.; Nikodinovski, M.; Chenier, P.; Ma, J.; Liu, W.; Kovacevic, R.

    2014-07-01

    In the present investigation, a numerical finite element model was developed to simulate the hybrid laser arc welding of different aluminum alloys, namely 5××× to 6××× series. The numerical simulation has been considered two double-ellipsoidal heat sources for the gas metal arc welding and laser welding. The offset distance of the metal arc welding and laser showed a significant effect on the molten pool geometry, the heat distribution and penetration depth during the welding process. It was confirmed that when the offset distance is within the critical distance the laser and arc share the molten pool and specific amount of penetration and dilution can be achieved. The models and experiments show that the off-distance between the two heat sources and shoulder width have considerable influence on the penetration depth and appearance of the weld beads. The experiments also indicate that the laser power, arc voltage and type of the filler metal can effectively determine the final properties of the bonds, specifically the bead appearance and microhardness of the joints. The experiments verified the numerical simulation as the thermocouples assist to comprehend the amount of heat distribution on the T-joint coupons. The role of the welding parameters on the mechanism of the hybrid laser welding of the aluminum alloys was also discussed.

  14. WELDING TORCH

    Science.gov (United States)

    Correy, T.B.

    1961-10-01

    A welding torch into which water and inert gas are piped separately for cooling and for providing a suitable gaseous atmosphere is described. A welding electrode is clamped in the torch by a removable collet sleeve and a removable collet head. Replacement of the sleeve and head with larger or smaller sleeve and head permits a larger or smaller welding electrode to be substituted on the torch. (AEC)

  15. Welding.

    Science.gov (United States)

    Cowan, Earl; And Others

    The curriculum guide for welding instruction contains 16 units presented in six sections. Each unit is divided into the following areas, each of which is color coded: terminal objectives, specific objectives, suggested activities, and instructional materials; information sheet; transparency masters; assignment sheet; test; and test answers. The…

  16. Structural considerations in friction welding of hybrid Al2O3-reinforced aluminum composites

    Institute of Scientific and Technical Information of China (English)

    In-Duck PARK; Choon-Tae LEE; Hyur-Soo KIM; Woo-Jin CHOI; Myung-Chang KANG

    2011-01-01

    Comparative studies on the relationship between the welding parameters and joining efficiency in the friction welding of hybrid Al2O3-reinforced aluminum composites were conducted. Metal matrix composites (MMCs) with 37% (volume fraction)aluminum particle were joined by friction welding. The results show that the effects of the rotation speed on the reduction rate of particle size are greater than those of the upset pressure, and the area of the MMC weld zone decreases as the joining efficiency increases, while it is considered that the joining efficiency does not increase as the reduction rate of particle size decreases. During the macro-examination of the bonding interface. a gray discolored region was observed on the bonding interface, and the center of the region was dark gray. After the micro-examination of the bonding interface, base metal made some second particulate formed by condensed alumina particulate but discoloration part distributed minute alumina particulate without second particulate. Consequently,it was also observed that rotational speed of 3 000 r/min and upset pressure of 63.6 MPa showed a very good joint.

  17. CFD Analysis of a Hybrid Heat Pipe for In-Core Passive Decay Heat Removal System

    Energy Technology Data Exchange (ETDEWEB)

    Jeong Yeong Shin; Kim, Kyung Mo; Bang, In Cheol [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

    2014-05-15

    Station blackout (SBO) accident is the event that all AC power is totally lost from the failure of offsite and onsite power sources. Although electricity was provided from installed batteries for active system after shutdown, they were failed due to flooding after tsunami. The vulnerability of the current operating power plant's cooling ability during extended station blackout events is demonstrated and the importance of passive system becomes emphasized. Numerous researches about passive system have been studied for proper cooling residual heat after Fukushima nuclear power plant accident. Heat pipe is the effective passive heat transfer device that latent heat of vaporization is used to transport heat over long distance with even small temperature difference. Since liquid flows due to capillary force from wick structure and steam flows up due to buoyancy force, power is not necessary. Heat pipe is widely used in removal of local hot spot heat fluxes in CPU and thermal management in space crafts and satellites. Hybrid control rod, which consists of heat pipe with B{sub 4}C for wick structure material can be used for removing residual heat after. It can be applied to both for shutdown and cooling of decay heat in reactor. This concept is independent of external reactor situation like operator's mistake or malfunction of active cooling system. Heat pipe cooling system can be applied to Emergency Core Cooling System, In-Vessel Retention, containment and spent fuel cooling, contributing to decrease Core Damage Frequency.

  18. Performance Evaluation of the Concept of Hybrid Heat Pipe as Passive In-core Cooling Systems for Advanced Nuclear Power Plant

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Yeong Shin; Kim, Kyung Mo; Kim, In Guk; Bang, In Cheol [UNIST, Ulsan (Korea, Republic of)

    2015-05-15

    As an arising issue for inherent safety of nuclear power plant, the concept of hybrid heat pipe as passive in-core cooling systems was introduced. Hybrid heat pipe has unique features that it is inserted in core directly to remove decay heat from nuclear fuel without any changes of structures of existing facilities of nuclear power plant, substituting conventional control rod. Hybrid heat pipe consists of metal cladding, working fluid, wick structure, and neutron absorber. Same with working principle of the heat pipe, heat is transported by phase change of working fluid inside metal cask. Figure 1 shows the systematic design of the hybrid heat pipe cooling system. In this study, the concept of a hybrid heat pipe was introduced as a Passive IN-core Cooling Systems (PINCs) and demonstrated for internal design features of heat pipe containing neutron absorber. Using a commercial CFD code, single hybrid heat pipe model was analyzed to evaluate thermal performance in designated operating condition. Also, 1-dimensional reactor transient analysis was done by calculating temperature change of the coolant inside reactor pressure vessel using MATLAB. As a passive decay heat removal device, hybrid heat pipe was suggested with a concept of combination of heat pipe and control rod. Hybrid heat pipe has distinct feature that it can be a unique solution to cool the reactor when depressurization process is impossible so that refueling water cannot be injected into RPV by conventional ECCS. It contains neutron absorber material inside heat pipe, so it can stop the reactor and at the same time, remove decay heat in core. For evaluating the concept of hybrid heat pipe, its thermal performance was analyzed using CFD and one-dimensional transient analysis. From single hybrid heat pipe simulation, the hybrid heat pipe can transport heat from the core inside to outside about 18.20 kW, and total thermal resistance of hybrid heat pipe is 0.015 .deg. C/W. Due to unique features of long heat

  19. Microstructure-dependent fracture toughness (JIC) variations in dissimilar pipe welds for pressure vessel system of nuclear plants

    Science.gov (United States)

    Rathod, Dinesh W.; Pandey, Sunil; Singh, P. K.; Kumar, Suranjit

    2017-09-01

    In present study, dissimilar metal weld (DMW) joints between SA508Gr.3cl.1 ferritic steel and SS304LN pipes were prepared using Inconel 82/182, and Inconel 52/152 consumables. Metallurgical properties and their influence on fracture toughness of weldment regions and interfacial regions could play a significant role in integrity assessment of these joints. Ni-based consumables exhibit complex metallurgical properties at interfacial regions. The metallurgical characterization and fracture toughness studies of Inconel 82/182 and Inconel 52/152 joints have been carried out for determining the optimum consumable for DMW joint requirements and the effect of microstructure on fracture toughness in weldment regions. The present codes and procedures for integrity assessment of DMW joints have not given due considerations of metallurgical properties. The requirements for metallurgical properties by considering their effect on fracture toughness properties in integrity assessment have been discussed for reliable analysis. Inconel 82/182 is preferred over Inconel 52/152 joints owing to favorable metallurgical and fracture toughness properties across the interfacial and weldment regions.

  20. An investigation on capability of hybrid Nd:YAG laser-TIG welding technology for AA2198 Al-Li alloy

    Science.gov (United States)

    Faraji, Amir Hosein; Moradi, Mahmoud; Goodarzi, Massoud; Colucci, Pietro; Maletta, Carmine

    2017-09-01

    This paper surveys the capability of the hybrid laser-arc welding in comparison with lone laser welding for AA2198 aluminum alloy experimentally. In the present research, a continuous Nd:YAG laser with a maximum power of 2000 W and a 350 A electric arc were used as two combined welding heat sources. In addition to the lone laser welding experiments, two strategies were examined for hybrid welding; the first one was low laser power (100 W) accompanied by high arc energy, and the second one was high laser power (2000 W) with low arc energy. Welding speed and arc current varied in the experiments. The influence of heat input on weld pool geometry was surveyed. The macrosection, microhardness profile and microstructure of the welded joints were studied and compared. The results indicated that in lone laser welding, conduction mode occurred and keyhole was not formed even in low welding speeds and thus the penetration depth was so low. It was also found that the second approach (high laser power accompanied with low arc energy) is superior to the first one (low laser power accompanied with high arc energy) in hybrid laser-arc welding of Al2198, since lower heat input was needed for full penetration weld and as a result a smaller HAZ was created.

  1. Discussion on the Finish Welding Method in Tack and Finish Welding Process of SAWH Pipe%螺旋埋弧焊管预精焊工艺精焊方式探讨

    Institute of Scientific and Technical Information of China (English)

    杨玮玮; 王强; 赵波

    2013-01-01

    In this article, it introduced the development history and characteristics of SAWH pipe tack and finish welding process, and compared its advancement with the traditional one-step manufacturing process. It emphasized 3 kinds of different finish welding stations, such as frame construction method, spiral driving method and welding cart method. It respectively summarized the advantage and disadvantage of the above three methods and its application condition, and pointed out the main difference lies in the different transfer system, which will greatly affect manufacturing costs and running accuracy. Finally, it put forward the opinions and suggestions of popularizing of the tack and finish welding process of SAWH pipe by adopting different methods in finish welding station.%介绍了螺旋埋弧焊管预精焊生产工艺的发展过程和特点,以及与传统的一步法制造工艺相比具有的先进性.重点介绍了门式框架结构方式、螺旋传动方式以及焊接车方式这3种不同的精焊工作站形式,并对其各自的优缺点和当前的应用状况进行了论述.指出3种方式主要区别在于钢管的传送系统不同,这对其制造成本和运行精度有较大的影响.最后,提出了利用精焊工作站不同方式推广螺旋埋弧焊管预精焊生产工艺的看法和建议.

  2. Inverse Thermal Analysis of Alloy 690 Laser and Hybrid Laser-GMA Welds Using Solidification-Boundary Constraints

    Science.gov (United States)

    Lambrakos, S. G.

    2017-08-01

    An inverse thermal analysis of Alloy 690 laser and hybrid laser-GMA welds is presented that uses numerical-analytical basis functions and boundary constraints based on measured solidification cross sections. In particular, the inverse analysis procedure uses three-dimensional constraint conditions such that two-dimensional projections of calculated solidification boundaries are constrained to map within experimentally measured solidification cross sections. Temperature histories calculated by this analysis are input data for computational procedures that predict solid-state phase transformations and mechanical response. These temperature histories can be used for inverse thermal analysis of welds corresponding to other welding processes whose process conditions are within similar regimes.

  3. Micro Structural Comparison of Friction Stir Weldment and Shielded Metal Arc Welding in API-X65 Pipe Line

    Directory of Open Access Journals (Sweden)

    Amin Shahinfar

    2015-04-01

    Full Text Available The study was conducted to investigate the microstructure and microhardness properties of the friction stir welded zones and shielded metal arc welded. Microstructural analysis of the weld was carried out using optical microscopy. Under FSW process base metal microstructure fully changed. Different heat inputs were obtained using a fix travel (welding speed in combination with several spindle speeds. Heat input during welding process had a significant influence on the microstructure and mechanical proprieties in the various weld regions.it can be concluded that with decrease in heat input the bainitic structure in the hard zone becomes finer and so hard zone hardness increase.

  4. 粗丝CO2气体保护焊在螺旋焊管预焊中的应用%Application in Helical Submerged-arc Welded (SAWH) Pipe Tack-welding of Thick Wire CO2 Gas Shielded Welding

    Institute of Scientific and Technical Information of China (English)

    李伟; 李忠响

    2013-01-01

    介绍了螺旋埋弧焊管预精焊机组中的预焊设备与工艺,分析了进口DC 1500数字化焊接电源的优点.针对目前国内比较成熟的螺旋焊管预焊工艺大都采用Ar+CO2二元保护气体或者Ar+CO2+O2三元保护气体的情况,重点介绍了采用CO2气体保护的预焊工艺的优缺点,对电弧形态和焊接工艺参数进行了分析,提出了CO2气体保护预焊飞溅物和焊缝成形的控制措施.论述了预焊电弧形态和熔滴过渡特点,以及相关工艺参数对焊接过程的影响.%Abstr act:In this paper,it introduced the tack-welding process and equipment of SAWH pipe units,and analyzed the advantages of the imported DC 1500 digital welding power.At present,the Ar+ CO2 binary shielded gas or Ar+ CO2+O2 ternary shielded gas was mostly adopted in SAWH pipe tack-welding process in China domestic,it emphasized on the advantages and disadvantages of CO2 gas shielded welding,analyzed the arc shape and the welding process parameters,and put forward control measures to splash and weld formation of CO2 gas shielded welding tack-welding.In the end,it discussed the arc shape and the characteristics of droplet transfer,and the influence of related process parameters to welding procedure.

  5. A hybrid surface modification method on copper wire braids for enhancing thermal performance of ultra-thin heat pipes

    Science.gov (United States)

    Sheng, W. K.; Lin, H. T.; Wu, C. H.; Kuo, L. S.; Chen, P. H.

    2017-02-01

    Copper is the most widely used material in heat pipe manufacturing. Since the capability of wick structures inside a heat pipe will dominate its thermal performance, in this study, we introduce a hybrid surface modification method on the copper wire braids being inserted as wick structure into an ultra-thin heat pipe. The hybrid method is the combination of a chemical-oxidation-based method and a sol-gel method with nanoparticles being dip-coated onto the braid. The experimental data show that braids under hybrid treatment perform higher water rising speed than the oxidized braids while owning higher water net weight than those braids being only dip-coated with nanoparticle.

  6. 直缝焊管自动超声探伤系统设计%Design of Automatic Ultrasonic Inspection System of Longitudinal Welded Pipe

    Institute of Scientific and Technical Information of China (English)

    周平

    2016-01-01

    针对直缝焊管生产中传统应用手工探伤效率低、故障率高等问题,利用超声无损探伤精度高、速度快的优点,构建以可编程控制器(PLC)为核心的直缝焊管自动超声探伤系统。提出该系统的工艺参数和系统机械构成,设计系统的 PLC 控制硬件、PLC 程序流程及 PLC 控制程序。系统的操作监控硬件选用台达触摸屏,给出基于 Windows 系统触摸屏编程软件设计的人机操作监控画面。运行结果显示:该系统结构稳定、可靠。%Aiming at the problem of low manual detection efficiency and high failure rate in traditional longitudinal wel-ded pipe production,using the advantages of high accuracy,high speed of ultrasonic nondestructive testing,taking the programmable controller (PLC)as the core,a set of automatic ultrasonic inspection system of the longitudinal welded pipe is designed.The paper summarizes the longitudinal-seam welded pipe automatic ultrasonic inspection system.The process parameters and the mechanical structure of the system are put forward,and the PLC control hardware,program flow and control procedures of the system are designed accordingly.A touch screen is chosen for system operation monito-ring,and the man-machine operation monitoring picture based on the touch screen programming software design of the Windows system is given.

  7. ANALYSIS OF ASSEMBLY SUITABILITY OF THE HYBRID NODE BASED ON WELD DISTORTION PREDICTION MODELS

    Directory of Open Access Journals (Sweden)

    Tomasz Urbański

    2015-08-01

    Full Text Available The article presents an analysis of assembly suitability of the innovative hybrid node. Weld distortions are a factor that affects significantly the quality of a structure during its pre-fabrication stage, thus increasing manufacturing costs . For the purposes of this analysis, such distortion forms were chosen that are the highest-ranking ones in the technological hierarchy. The analysis was performed taking advantage of significant parameters in order to demonstrate the possibilities of using mathematical models determined on the basis of a designed experiment to modify the construction technology as early as during the stage of the hybrid node’s manufacture. It was shown that using the above-mentioned theoretical models a technological assessment of the structural component can be performed by selecting such system of parameters that will produce distortions at a level acceptable from the point of view of further assembly suitability.

  8. Comparison of Plasma, Metal Inactive Gas (MIG) and Tungsten Inactive Gas (TIG) Processes for Laser Hybrid Welding (302)

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove

    2003-01-01

    source, ignition and running torch stability, weld phase transformation and change in ductility and overall weld quality are described. The results show that all three processes can successfully be integrated with a CO2 laser beam for hybrid welding. Due to the pilot arc in plasma welding, this process......, the MIG process is more difficult to control than laser/plasma and laser/TIG processes. All three types of secondary heat sources enable an increased ductility of the weld as compared to pure laser welding when welding 1.8 mm GA 260 with a TIG torch and 2.13 mm CMn steel with a plasma arc or MIG......In this paper, TIG, plasma, and MIG processes have been individually combined with a 2.6 kW CO2 laser. In a number of systematic laboratory tests, the general benefits and drawbacks of each process have been individually assessed and compared. Aspects such as ease of integration with a CO2 laser...

  9. Comparison of Plasma, Metal Inactive Gas (MIG) and Tungsten Inactive Gas (TIG) Processes for Laser Hybrid Welding (302)

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove

    2003-01-01

    In this paper, TIG, plasma, and MIG processes have been individually combined with a 2.6 kW CO2 laser. In a number of systematic laboratory tests, the general benefits and drawbacks of each process have been individually assessed and compared. Aspects such as ease of integration with a CO2 laser...... source, ignition and running torch stability, weld phase transformation and change in ductility and overall weld quality are described. The results show that all three processes can successfully be integrated with a CO2 laser beam for hybrid welding. Due to the pilot arc in plasma welding, this process......, the MIG process is more difficult to control than laser/plasma and laser/TIG processes. All three types of secondary heat sources enable an increased ductility of the weld as compared to pure laser welding when welding 1.8 mm GA 260 with a TIG torch and 2.13 mm CMn steel with a plasma arc or MIG...

  10. On the Welding of Old Pipe of Synthesis Ammonia Primary Reformer%合成氨一段炉旧管焊接

    Institute of Scientific and Technical Information of China (English)

    郝易骞

    2012-01-01

    This paper introduces the process of analyzing and dealing with the problems in the course of the welding of old ascension pipe of synthesis ammonia primary reformer, and then summarizes the matters needing attention in the wielding process.%介绍合成氨一段炉安装旧上升管焊接过程中分析问题以及处理问题的经过,对焊接过程中应该注意事项做了总结。

  11. H2S Stress Corrosion Test Research of the Spiral Welded Pipe%螺旋焊管H2S应力腐蚀的试验研究

    Institute of Scientific and Technical Information of China (English)

    王树人

    2001-01-01

    Through the spiral welded pipe H2S stress corrosion testresearch, the article gives out H2S stress corrosion resistance methods of the spiral welded pipe, and proposes some suggestion on the development of China H2S stress corrosion.%通过对螺旋焊管H2S应力腐蚀试验研究,提出了螺旋焊管抗H2S应力腐蚀的几种途径,并对我国H2S应力腐蚀的发展提出了一些建议。

  12. 焊管残余应力研究进展及展望%Research Progress and Prospect of Residual Stress in Welded Pipe

    Institute of Scientific and Technical Information of China (English)

    李霄; 熊庆人; 石凯; 刘彦明; 李健; 胥聪敏; 张燕娜

    2009-01-01

    During the manufacturing procedure,the pipe body was formed,welded,pressurized,bended and coated successively,and residual stress was induced into the pipe body which is closely related with the service life,and many researches are about it.In this paper the main residual stress studing methodes and main research results are reviewed.It has a very strong relationship between residual stess and forming process.The residual stress of general LSAW(Longitudinal Submerged Arc Welded) pipe is lower and more uniform than HSAW(Helical Submerged Arc Welded) pipe.Hydrotest and expanding process can effectively reduce residual stress,but the relationship among hydrotest pressure,expanding parameter and residual stress need to be defined through a lot of research.Meanwhile the application of ring-slit method and magnetic method,the model of HSAW pipe forming,the distribution along thickness of residual stress need to be studied deeply.%在焊管制造过程中需进行弯曲成型、焊接、水压、弯管、防腐等工艺过程,这些工艺过程造成的残余应力关系到焊管的服役寿命.介绍了焊管残余应力的研究方法、研究成果.指出,焊管的残余应力与其成型工艺关系重大,一般直缝焊管的残余应力水平低、分布均匀,螺旋焊管的残余应力水平高,且分布均匀性差.水压试验和扩径可以有效降低残余应力,但水压和扩径参数与残余应力的具体关系仍需要进行大量研究才能确定.最后指出,对切环法与磁测法的应用、螺旋焊管成型的精确模型、残余应力沿厚度方向的分布等问题仍需要进行深入研究.

  13. Narrow gap HST welding process and its application to candidate pipe material for 700 C USC boiler component

    Energy Technology Data Exchange (ETDEWEB)

    Bao, Gang; Sato, Takashi; Fukuda, Yuji [Babcock-Hitachi K.K., Hiroshima (Japan). Kure Research Lab.; Mitsuhata, Koichi [Babcock-Hitachi K.K., Hiroshima (Japan). Kure Div.

    2008-07-01

    Increasing steam temperature and pressure conditions of 700 C USC (Ultra Super Critical) power plants under consideration require the adoption of Ni-based alloys. One of the most crucial issues for the application of 700 C USC power plants is the establishment of welding technology for the thick-walled components. This paper reports the research results on the practicability of candidate material for the thickwalled components. The weld test was conducted on Ni-based Alloy617 (52Ni-22Cr- 13Co-9Mo-Ti-Al) by using the narrow gap HST (Hot wire Switching TIG) welding process developed by Babcock-Hitachi K.K with the matching filler wire of Alloy617. The weldability and strength properties of weld joint were examined. The sound weld joint was achieved. The advantages of narrow gap HST welding process for the thick-walled components of Ni-based alloy were discussed from the viewpoints of weld metal chemical composition and creep rupture strength. Due to the good shielding effect, the melting loss of alloy elements in the weld consumable during the narrow gap HST welding procedure was suppressed successfully. The narrow gap HST weld joint showed comparable strength with the parent metal. (orig.)

  14. On The Physico-Mechanics, Thermal and Microstructure Properties of Hybrid Composite Epoxy-Geopolymer for Geothermal Pipe Application

    Directory of Open Access Journals (Sweden)

    Firawati Ira

    2017-01-01

    Full Text Available The objective of this study is to determine the effect of epoxy resin on the physico-mechanics, thermal and microstructure properties of geopolymers hybrid composites for geothermal pipe application. Hybrid composite epoxy-geopolymers pipes were produced through alkali activation method of class-C fly ash and epoxy resin. The mass of epoxy-resin was varied relative to the mass of fly ash namely 0% (SPG01, 5% (SPG02, 10% (SPG03, 15% (SPG04, and 20% (SPG05. The resulting materials were stored in open air for 28 days before conducting any measurements. The densities of the product composites were measured before and after the samples immersed in boiling water for 3 hours. The mechanical strength of the resulting geothermal pipes was measured by using splitting tensile measurement. The thermal properties of the pipes were measured by means of thermal conductivity measurement, differential scanning calorimetry (DSC and fire resistance measurements. The chemical resistance was measured by immersing the samples into 1M H2SO4 solution for 4 days. The microstructure properties of the resulting materials were examined by using x-ray diffraction (XRD and Scanning Electron Microscopy-Energy Dispersive Spectroscopy (SEM-EDS. The results of this study showed that hybrid composite epoxy-geopolymers SPG02 and SPG03 are suitable to be applied as geothermal pipes.

  15. Microsegregation and Precipitates in Inconel 625 Arc Weld Overlay Coatings on Boiler Pipes / Mikrosegregacja I Wydzielenia W Powłokach Ze Stopu Inconel 625 Napawanych Łukowo Na Rury Kotłowe

    Directory of Open Access Journals (Sweden)

    Rozmus-Górnikowska M.

    2015-12-01

    Full Text Available The aim of this work was to investigate the microsegregation and precipitates formed due to segregation in Inconel 625 arc weld overlay coatings on boiler pipes. Examination of microsegregation and precipitates were carried out by means of a scanning electron microscope (SEM equipped with an EDS detector as well as a transmission electron microscope (TEM equipped with a HAADF (STEM and an EDS detectors. The presence of precipitations in the weld overlay was also confirmed with X-ray diffraction analysis (XRD of residue in the form of powder that remained after the electrolytic dissolution of weld overlay matrix.

  16. Assessment of Weld Overlays for Mitigating Primary Water Stress Corrosion Cracking at Nickel Alloy Butt Welds in Piping Systems Approved for Leak-Before-Break

    Energy Technology Data Exchange (ETDEWEB)

    Sullivan, Edward J.; Anderson, Michael T.

    2012-08-01

    This TLR provides an assessment of weld overlays as a mitigation strategy for PWSCC, and includes an assessment of the WOL-related inspection requirements of Code Case N-770-1, as conditioned in §50.55a.

  17. Microstructure and Mechanical Properties of Hybrid Laser-Friction Stir Welding between AA6061-T6 Al Alloy and AZ31 Mg Alloy

    Institute of Scientific and Technical Information of China (English)

    Woong-Seong Chang; S.R.Rajesh; Chang-Keun Chun; Heung-Ju Kim

    2011-01-01

    For the purpose of improving the strength of this dissimilar joint, the present study was carried out to investigate the improvement in intermetallic layer by using a third material foil between the faying edges of the friction stir welded and hybrid welded Al6061-T6/AZ31 alloy plates. The difference in microstructural and mechanical characteristics of friction stir welded and hybrid welded Al6061-T6/AZ31 joint was compared. Hybrid buttwelding of aluminum alloy plate to a magnesium alloy plate was successfully achieved with Ni foil as filler material, while defect-free laser-friction stir welding (FSW) hybrid welding was achieved by using a laser power of 2 kW. Transverse tensile strength of the joint reached about 66% of the Mg base metal tensile strength in the case of hybrid welding with Ni foil and showed higher value than that of the friction stir welded joint with and without the third material foil. This may be due to the presence of less brittle Ni-based intermetallic phases instead of Al12Mg17.

  18. Multi-objective optimization of weld geometry in hybrid fiber laser-arc butt welding using Kriging model and NSGA-II

    Science.gov (United States)

    Gao, Zhongmei; Shao, Xinyu; Jiang, Ping; Wang, Chunming; Zhou, Qi; Cao, Longchao; Wang, Yilin

    2016-06-01

    An integrated multi-objective optimization approach combining Kriging model and non-dominated sorting genetic algorithm-II (NSGA-II) is proposed to predict and optimize weld geometry in hybrid fiber laser-arc welding on 316L stainless steel in this paper. A four-factor, five-level experiment using Taguchi L25 orthogonal array is conducted considering laser power ( P), welding current ( I), distance between laser and arc ( D) and traveling speed ( V). Kriging models are adopted to approximate the relationship between process parameters and weld geometry, namely depth of penetration (DP), bead width (BW) and bead reinforcement (BR). NSGA-II is used for multi-objective optimization taking the constructed Kriging models as objective functions and generates a set of optimal solutions with pareto-optimal front for outputs. Meanwhile, the main effects and the first-order interactions between process parameters are analyzed. Microstructure is also discussed. Verification experiments demonstrate that the optimum values obtained by the proposed integrated Kriging model and NSGA-II approach are in good agreement with experimental results.

  19. Welding method, and welding device for use therein, and method of analysis for evaluating welds

    NARCIS (Netherlands)

    Aendenroomer, A.J.; Den Ouden, G.; Xiao, Y.H.; Brabander, W.A.J.

    1995-01-01

    Described is a method of automatically welding pipes, comprising welding with a pulsation welding current and monitoring, by means of a sensor, the variations occurring in the arc voltage caused by weld pool oscillations. The occurrence of voltage variations with only frequency components below 100

  20. Effect of Weld Characteristic on Mechanical Strength of Laser-Arc Hybrid-Welded Al-Mg-Si-Mn Aluminum Alloy

    Science.gov (United States)

    Zhang, Chen; Gao, Ming; Jiang, Ming; Zeng, Xiaoyan

    2016-11-01

    Laser-arc hybrid welding (LAHW) was employed to improve the tensile properties of the joints of 8-mm-thick Al-Mg-Si-Mn alloy (AA6082) using Al-5Mg filler wire. The weld microstructures were examined by scanning electron microscope, electron backscattered diffraction, and transmission electron microscopy in detail. The LAHW joints with pore-free and high-tensile performances were obtained. The strength enhancement of the fusion zone and heat-affected zone in the LAHW joint was mainly attributed to the grain refinement strengthening and the precipitation strengthening, respectively. The microstructure characteristics were related to the effects of laser-arc interaction on the energy transfer within the molten pool. The arc caused the majority of laser energy to dissipate out of the keyhole, and then it reduced the heat input. The lower heat input refined the grain size, weakened the overaging effect, and thus improved the tensile strength.

  1. 高频直缝焊管内毛刺清除装置设计改进%Improvement of HF Longitudinal Welded Pipe Inside Burr Removing Device

    Institute of Scientific and Technical Information of China (English)

    韩子元; 杜广来; 祁云祥; 祖建江; 轧乃姜

    2011-01-01

    介绍了高频直缝焊管内毛刺清除的主要方式,对天津双街钢管有限公司φ325 mm机组原有机械刮削式内毛刺清除装置的结构形式及优缺点进行了分析.研究设计了新型液压升降刮削式内毛刺清除装置,对其周向调整结构、无油润滑轴承、刀具冷却方式和内毛刺余高检测方法等创新点进行了详细的阐述.经过实际生产应用,这种新型液压升降式内毛刺清除装置刮削质量更稳定,轴承套和刀具的使用成本更低,操作方便,经济实用,在高频直缝焊管生产行业中有很好的推广价值.%The main removing insdie burr methods on high frequency longitudinal welded pipe were introduced; the structure, advantages and disadvantages of original mechanical scraping inside burr removing device of 325 units in Tianjin Shuangjie Steel Pipe Co., Ltd. were analyzed. A new kind of hydraulic lifting and scraping inside burr removing device was designed and studied, and several innovative points were expatiated, covering the circumferential adjusting structure, bearing without oil lubrication, cutter cooling mode, detecting method of inside burr reinforcement and so on.The practical application proved that this new device possesses stable quality, lower cost for bearing and cutter,operation convenience, so it is applicable to widely promote in high frequency longitudinal welded pipe industry.

  2. Control of Microstructures and the Practical Properties of API X80 Grade Heavy-Wall High-Frequency Electric Resistance-Welded Pipe with Excellent Low-Temperature Toughness

    Science.gov (United States)

    Goto, Sota; Nakata, Hiroshi; Toyoda, Shunsuke; Okabe, Takatoshi; Inoue, Tomohiro

    2017-10-01

    This paper describes development of heavy-walled API X80 grade high-frequency electric resistance-welded (HFW) line pipes and conductor-casing pipes with wall thicknesses up to 20.6 mm. A fine bainitic-ferrite microstructure, which is preferable for low-temperature toughness, was obtained by optimizing the carbon content and applying the thermomechanical controlled hot-rolling process. As a result, the Charpy ductile-brittle transition temperature (DBTT) was well below 227 K (-46 °C) in the base metal of the HFW line pipe. When the controlled hot-rolling ratio (CR) was increased from 23 to 48 pct, the area average grain size decreased from 15 to 8 μm. The dependence of CTOD properties on CR was caused by the largest grain which is represented by the area average grain size. No texture development due to the increase of CR from 23 to 48 pct was observed. In addition, because controlled in-line heat treatment of the longitudinal weld seam also produced the fine bainitic-ferrite microstructure at the weld seam, DBTT was lower than 227 K (-46 °C) at the weld portion. The developed pipes showed good girth weldability without preheat treatment, and fracture in the tensile test initiated from the base metal in all cases.

  3. Effect of Heat Treatment on Microstructure and Hot Impact Toughness of Various Zones of P91 Welded Pipes

    Science.gov (United States)

    Pandey, C.; Mahapatra, M. M.

    2016-06-01

    The new generation super critical thermal power plants are required to operate at enhanced thermal efficiency of over 50% to reduce the fuel consumption and environmental pollution. Creep strength-enhanced ferritic steels, commonly known as Cr-Mo alloys such as P91 (X10CrMoVNb 9-1) are such material of choice for the next generation power plants. The operating requirement of these next generation power plants is that steam temperature of around 650 °C is maintained. For such high-temperature application, creep strength of material is the primary consideration together with adequate weld heat-affected zone (HAZ) toughness. Present work deals with the effect of high service temperature on impact toughness of P91 (X10CrMoVNb 9-1) base material, weld fusion zone, and HAZ. The impact toughness of HAZ for conventional weld groove design and narrow weld groove design has been evaluated experimentally in as-welded and at different post-weld heat treatment conditions. Fractography of the impact toughness specimens of base metal, weld fusion zone, and HAZ was carried out using scanning electron microscope. The effects of heat treatment schemes on the percentage of element present at the fracture surface were also studied.

  4. X80螺旋埋弧焊管内焊缺陷研究%Study on Inside Welding Defects of X80 SAWH Pipe

    Institute of Scientific and Technical Information of China (English)

    刘振伟; 田鹏; 王志太; 孙宏; 王慧; 王洋

    2014-01-01

    针对X80螺旋埋弧焊管焊接过程中产生的结晶裂纹,通过金相及剥离试验的方法,研究了缺陷内部不同位置的形貌特征以及裂纹的形成机理。从裂纹形成的冶金因素和成型工艺因素角度,提出了解决问题的具体工艺措施,即:调整焊垫辊至合适位置;切除卷板严重翘曲区域;减小内焊熔池金属与邻近母材区域的应力集中;采用合理的焊丝、焊剂匹配,减少焊丝、焊剂中的C, S和P含量,降低产生结晶裂纹的可能性。%According to crystalline cracks appeared in X80 SAWH pipe welding process, it studied different position morphology features inside defects and crack formation mechanism through metallographic test and peeling test. It put forward specific processing measures for solving problems, that can adjust the welding pad roller to the appropriate location;cut off serious warping area of rolled strip;reduce stress concentration in molten pool metal and near base metal area;adopt reasonable welding wire and welding flux matching, reduce the content of C, S and P to lower the possibility of generating crystal crack.

  5. Study on 3D finite element simulation of high frequency welded pipe welding residual stress%高频直缝焊管焊接残余应力的三维有限元模拟研究

    Institute of Scientific and Technical Information of China (English)

    于恩林; 韩毅; 谷绪地; 张洪亮

    2012-01-01

    基于高频直缝焊管焊接热源的计算结果,综合考虑材料的物理属性随温度的高度非线性变化,以及高频加热的焊缝热影响区特有的温度分布规律,利用ANSYS有限元软件建立了高频直缝焊管焊接残余应力的三维有限元模型.获得了高频焊管温度场和残余应力场的分布规律,并对结果进行了分析.通过后处理模块,给出了焊缝部位残余应力的分布趋势,并分析了高频感应焊接残余应力的主要形成原因.发现焊缝附近的轴向残余应力较大,其中有些数值接近材料的屈服强度,而周向残余应力仅为材料屈服应力的1/3左右,径向残余应力数值较小,工程上可以忽略.%Based on the high-frequency longitudinal welding heat calculations, ANSYS finite element software is used to establish the three-dimensional finite element model of welding residual stress. Physical properties of materials with highly non-linear changes in temperature and high-frequency heating of the weld heat affected zone-specific temperature distribution are considered. High-frequency welded pipe temperature field and residual stress field distribution are obtained, and the results are analyzed. Trends of the main causes of the high frequency induction welding residual stress are analyzed through the post-processing module. The axial residual stress of near the weld seam are larger, and some of the values are close to the material yield strength. Residual stress in the circumferential direction is one-third of the material yield stress, and radial residual stress value is smaller that in projects can be ignored.

  6. Monitoring and Control of the Hybrid Laser-Gas Metal-Arc Welding Process

    Energy Technology Data Exchange (ETDEWEB)

    Kunerth, D. C.; McJunkin, T. R.; Nichol, C. I.; Clark, D.; Todorov, E.; Couch, R. D.; Yu, F.

    2013-07-01

    Methods are currently being developed towards a more robust system real time feedback in the high throughput process combining laser welding with gas metal arc welding. A combination of ultrasonic, eddy current, electronic monitoring, and visual techniques are being applied to the welding process. Initial simulation and bench top evaluation of proposed real time techniques on weld samples are presented along with the concepts to apply the techniques concurrently to the weld process. Consideration for the eventual code acceptance of the methods and system are also being researched as a component of this project. The goal is to detect defects or precursors to defects and correct when possible during the weld process.

  7. 77 FR 41967 - Certain Circular Welded Carbon Steel Pipes and Tubes From India, Thailand, and Turkey; Certain...

    Science.gov (United States)

    2012-07-17

    ... and Border Protection will continue to collect cash deposits at the rates in effect at the time of... finished conduit. Standard pipe that is dual or triple certified/ stenciled that enters the U.S. as line... hollows for redraws, finished scaffolding, and finished conduit. Standard pipe that is dual or triple...

  8. 高频焊管锁相电路设计%Phase Lock Circuit Design for High-frequency Welded(HFW) Pipe

    Institute of Scientific and Technical Information of China (English)

    付立功; 轩宗志; 葛永国; 轩宗震

    2014-01-01

    对锁相电路、高频焊管电路以及锁相环的基本原理做了详细的论述,并对高频焊管生产线上的锁相电路的设计及其在高频焊管机组中的使用、调整以及维护进行了详细分析。实践证明,锁相环具有频率自动跟踪和相位自动控制的功能,对于频率1MHz以下,用CD4046锁相环作为高频焊管锁相电路非常实用,电路简单,抗干扰,运行可靠,足以保证高频焊管电源可靠工作。%In this article, it expatiated the phase lock circuit, HFW pipe circuit and the basic principle of phase-locked loop, and detailedly analyzed design, application, adjustment and maintenance of phase lock in HFW pipe production line. Practice proved that the phase-locked loop possesses functions of frequency automatic tracking and phase automatic control. For frequencies below 1 MHz, using phase-locked loop CD4046 as phase locked circuit for HFW pipe is very practical, the circuit is simple, anti-interference, reliable operation, and it is enough to guarantee the high frequency welded pipe reliable work.

  9. Acoustoelastic evaluation of an OCTG pipe welded casing type API 5CT N80Q; Avaliacao acustoelastica de tubo OCTG do tipo casing API 5CT N80Q com solda

    Energy Technology Data Exchange (ETDEWEB)

    Fonseca, Manoel A.C.; Bittencourt, Marcelo S.Q. [nstituto de Engenharia Nuclear (IEN/CNEN-RJ), Rio de Janeiro, RJ (Brazil); Payao Filho, Joao C. [Coordenacao dos Programas de Pos-Graduacao de Engenharia (COPPE/UFRJ), RJ (Brazil)

    2012-07-01

    This paper presents an acoustoelastic evaluation of an OCTG API 5CT N80Q casing pipe welded by the ERW/HFIW process, which is used in oil and gas exploration and exploitation. The ultrasonic technique of acoustic birefringence was employed to evaluate the acoustoelastic behavior of the T-380 CSN steel plate used to manufacture the pipe under study, and the acoustoelastic behavior of the pipe itself before subjected to the heat treatment of quench tempering and after subjected to hot straightening. It was observed a reduction in the level of anisotropy after these two manufacturing steps, what shows the efficacy of the heat treatment of quench tempering and hot straightening. After the hot straightening step, a test specimen was extracted from the pipe containing at its center the circumferential area of inspection under evaluation, which was subjected to a milling cutting operation along the weld. The opening of specimen after cutting indicated that the residual circumferential stress in the pipe was tensile. A comparison between the acoustoelastic states of the pipe after the hot straightening and the cutting operations indicated a 63% reduction in the level of anisotropy after the latter operation. (author)

  10. Development of Temper Bead Welding Process for Weld Overlay of Dissimilar Welds

    Energy Technology Data Exchange (ETDEWEB)

    Byeon, J. G.; Park, K. S.; Kim, Y. J. [Doosan Heavy Industries and Construction Co., Ltd., Seoul (Korea, Republic of)

    2008-10-15

    In recent years, the dissimilar weld metal used to connect stainless steel piping and low alloy steel or carbon steel components have experienced cracking in nuclear reactor piping systems. The cracking has been observed in several Pressurized Water Reactors in overseas. In Several cases, the cracking was repaired using structural weld overlays, a repair technique that has been in use in the U.S. in Boiling Water Reactors for over twenty years. Although weld overlays have been used primarily as a repair for flawed piping, they can also be applied at locations that have not yet exhibited any cracking, but are considered susceptible to cracking. The purpose of this research is to develop the temper bead weld process for the weld overlay of the dissimilar weld pipe. We developed equipment for the overlay system, applied Procedure Qualification(PQ) for the temper bead welding process.

  11. 77 FR 32508 - Circular Welded Carbon Steel Pipes and Tubes From Turkey: Notice of Preliminary Results of...

    Science.gov (United States)

    2012-06-01

    ... this order, except for line pipe, oil country tubular goods, boiler tubing, cold- drawn or cold-rolled... examined stages in the marketing process and selling functions along the chain of distribution between the...

  12. THE EXTENDED FINITE ELEMENT METHOD IN FATIGUE LIFE PREDICTIONS OF OIL WELL WELDED PIPES MADE OF API J55 STEEL

    National Research Council Canada - National Science Library

    Ljubica Lazic Vulicevic; Aleksandar Grbovic; Aleksandar Sedmak; Aleksandar Rajic

    2015-01-01

      This paper presents an application of the extended finite element method (XFEM) in the modeling and analysis of simultaneous cracks propagations in a seam casing pipe made of API J55 steel by high-frequency...

  13. Temperature monitored control system for high-frequency welded pipe and analysis of its influencing factors%高频焊管温度监控系统及其影响因素分析

    Institute of Scientific and Technical Information of China (English)

    何世权; 徐德怀; 樊丁; 徐德茹; 田禾

    2011-01-01

    针对高频焊管生产测量环境恶劣以及依靠经验观察来控制焊接温度的特点,提出高频焊管温度监控系统.该系统利用抗干扰强、测量精度高的比色测温仪采集焊接温度,通过LabVIEW控制高频电源的输出功率,实现温度调整,通过PID控制实现闭环控制.实验证明,监控系统能够准确检测高频焊管的焊接温度,并有效地提高温度的稳定性.最后提出影响高频焊管温度监控系统的因素.%Aimed at the poor measurement and production environment and dependence on empirical observation and control of welding temperature in the production of high-frequency welded pipe, a high-frequency welded pipe temperature monitored control system was proposed. In this system, a colorimetric pyrometer with strong anti-jamming and high measurement precision was used. By using software IabVIEW, the high-frequency power output was controlled to achieve temperature adjustment and closed-loop control. It was verified by test that the system could accurately detect the high-frequency welded pipe temperature, and effectively improve the temperature stability. Finally, the factors that influence the monitore control system of temperature of high-frequency welded pipe were suggested.

  14. Controlling the Heat Affected Zone(HAZ) in HF Pipe and Tube Welding%高频焊管焊接热影响区(HAZ)的控制

    Institute of Scientific and Technical Information of China (English)

    汪翰云; 李超; 罗刚

    2012-01-01

    In this article.it found that the HAZ performance of high frequency longitudinal welded pipe is an important factor affecting welding quality.There are many influence factors,how to accurately adjust these factors, according to welded pipe products,to obtain perfect HAZ performance is an important research topic for a long time.lt introduced a kind of open-loop control HAZ technology, which combines experiential knowledge with theoretical calculation, make high frequency welded pipe units operate canonicaUy.let operator know units running state well,and complete setting parameters to ensure welded pipe units run successfully.%研究发现,高频直缝焊接钢管的焊接热影响区(HAZ)性能是影响焊接质量的重要因素.影响HAZ的因素有很多,如何根据所生产的焊管产品来准确调整这些影响参数,从而获得良好的HAZ性能是人们长期以来研究的重要课题.介绍了一种开环控制的焊接HAZ控制技术,将经验知识与理论计算相结合,规范了高频焊管机组运行,使操作者能够更准确地了解机组的运行状态,用较短的时间完成焊管机组成功运行的参数设置.

  15. Status report on a NDT round robin on austenitic circumferential pipe welds; Statusbericht zu einem ZfP-Ringversuch an austenitischen Rohrleitungs-Rundschweissnaehten

    Energy Technology Data Exchange (ETDEWEB)

    Hesselmann, W. [PreussenElektra AG, Hannover (Germany); Maier, H.J.; Knoch, P.; Mletzko, U. [MPA, Stuttgart (Germany)

    1996-12-31

    Since fall 1993, a study is performed at MPA Stuttgart in cooperation with the Czech Association of large power plant operators, on non-destructive evaluation of austenitic circumferential pipe welds. The status report presents the project concept and the current progress. The project tasks until now cover NDE of 15 welds. Results are given of ultrasonic tests carried out by 9 institutions, X-ray film evaluations by 23 individuals, and further examinations analysed in comparison to the destructive verification tests (metallography). (orig./MM) [Deutsch] Seit Herbst 1993 wird an der MPA Stuttgart in Zusammenarbeit mit der Technischen Vereinigung der Grosskraftwerksbetreiber e.V. (VGB) eine Untersuchung ueber die zerstoerungsfreie Pruefung (ZfP) von austenitischen Rohrleitungs-Rundschweissnaehten durchgefuehrt. Dieser Statusbericht zeigt die Konzeption und den gegenwaertigen Stand des Programms. Das Vorhaben umfasst bis jetzt zerstoerungsfreie Pruefungen an 15 Naehten. Berichtet wird ueber Ultraschall-Pruefungen durch 9 Institutionen, ueber Roentgenfilm-Auswertungen durch 23 Personen sowie ueber weitere Untersuchungen im Vergleich mit der vollstaendigen zerstoerenden Verifizierung (Metallografie). (orig./MM)

  16. Determination of acoustoelastic constant in API-5L-X70 welded pipes; Determinacao da constante acustoelastica de tubos API-5L-X70 com solda

    Energy Technology Data Exchange (ETDEWEB)

    Bittencourt, Marcelo de Siqueira Queiroz; Fonseca, Manoel Antonio da Costa [Instituto de Engenharia Nuclear (IEN/CNEN-RJ), Rio de Janeiro, RJ (Brazil); Oliveira, Carlos Henrique Francisco de [PETROBRAS S.A., Rio de de Janeiro, RJ (Brazil)

    2008-07-01

    To preserve the environment and avoid financial losses resulting from leaks in the transport of natural oil and gas the industry is particularly concerned to ensure the structural integrity of their pipelines. Grounded pipes may be exposed to damages due to unstable soil movement, and in extreme cases, to failure. Then, techniques to assess stress in pipelines are of central importance. The ultrasonic birefringence technique is an efficient method to measure residual stress. It is based on the changing velocity of the shear wave when it crosses a material under stress; this phenomenon is known as acoustoelasticity. The knowledge of the parameter called acoustoelastic constant is necessary to measure stress using this technique. By the mechanical conformation in the manufacture of welded tubes, from rolled plates, different anisotropy degrees are showed around the cross section of these tubes. In this paper it was studied the acoustoelastic constant for the API-5L-X70 steel pipes, with different thicknesses, diameters and manufacturing processes so as to be able to use this technique to stress measurement in pipelines. (author)

  17. Soudage hybride Laser-MAG d'un acier Hardox® Hybrid Laser Arc Welding of a Hardox® steel

    Directory of Open Access Journals (Sweden)

    Chaussé Fabrice

    2013-11-01

    Full Text Available Le soudage hybride laser-MAG est un procédé fortement compétitif par rapport aux procédés conventionnels notamment pour le soudage de fortes épaisseurs et les grandes longueurs de soudure. Il connait de ce fait un développement important dans l'industrie. La présente étude s'est portée sur la soudabilité de l'acier Hardox® par ce procédé. Un large panel de techniques de caractérisation a été employé (mesures thermiques, radiographie X, duretés Vickers, macrographie…. L'objectif étant de déterminer l'influence des paramètres du procédé sur la qualité de la soudure et d'étendre notre compréhension des phénomènes se déroulant lors de ce type de soudage. Hybrid Laser Arc Welding (HLAW technology is a highly competitive metal joining process especially when high productivity is needed and for the welding of thick plates. It is a really new technology but its implementation in industry accelerates thanks to recent improvements of high power laser equipment and development of integrated hybrid welding heads. This study focuses on weldability of Hardox® 450 steel by HLAW. Welding tests were conducted by making critical process parameters vary. Then a large panel of characterization techniques (X-Ray radiography, macroscopic examination and hardness mapping was used to determine process parameters influence on weldability of Hardox 450® Steel.

  18. 46 CFR 154.528 - Piping joints: Flange type.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Piping joints: Flange type. 154.528 Section 154.528... and Process Piping Systems § 154.528 Piping joints: Flange type. (a) A flange must be one of the following types: (1) Welding neck. (2) Slip-on. (3) Socket weld. (b) If the piping is designed for...

  19. 基于PLC的管道内焊机控制系统%Control system of pipe internal welding machine based on PLC

    Institute of Scientific and Technical Information of China (English)

    皮亚东; 孙筠竹; 董青; 张华; 梁天军; 于金柱

    2011-01-01

    为解决管道内焊机控制系统的可靠性和经济性等问题,将现代控制技术应用到管道工程建设中,深入分析了国外的研究水平及研究动态,结合我国的施工环境,经过多次改进设计,系统采用可编程控制器PLC为核心,电机的控制电路和驱动电路作为外围电路,实现了内焊机行走距离的精确控制.PLC软件修改方便,易于实现各种动作的互锁,减少了外围线路的复杂性.该控制系统被成功地应用于西二线,长期实验结果表明该系统可靠性高、能够适应各种环境工况,达到了预期目标.%In order to solve the reliability and economy problems of the pipe internal welding machine's control system, the research and development of foreign construction technology were reviewed seriously, the construction environment of our country was taken into account,then the modern control technology was applied to pipe engineering construction. Being improved for many times and using programmable logic controller(PLC) as controlling core of the system and control circuit of electric motor as peripheral circuit, the precision control of the movement of pipe internal welding machine was realized successfully. Because it is convenient to modify the program and is easy to realize interlock of various actions for PLC, the complexity of peripheral circuit was reduced. The control system was successfully utilized in the Second West-East Gas Transmission Pipeline Project. Engineering practice indicates that the control system has a high reliability and is suitable for various complicated environment, the design target was reached.

  20. Static and Dynamic Performance Improvement of Conventional Computer Numerical Control Machine Tool Bed with Hybrid Welded Steel

    Directory of Open Access Journals (Sweden)

    S. S. Abuthakeer

    2011-01-01

    Full Text Available Problem statement: The advancements in machine tools to maximize the production by increasing spindle speeds have caused vibration in machine tools. The two functional requirements of machine tool bed for machine tools are high structural stiffness and high damping, which cannot be satisfied simultaneously if conventional metallic materials such as cast iron are employed. Hence there is a need to replace cast iron with alternate materials. Approach: The objective of this study is to improve the stiffness, natural frequency and damping capability of machine tool bed using a composite material containing welded steel and polymer concrete. Welded steel material has high stiffness but low damping and polymer concrete has high damping but low stiffness. So in this study, a machine tool bed made of sandwich structures of welded steel and polymer concrete is designed and manufactured. Modal and static analyses were conducted numerically and experimentally to determine the modal frequencies, damping ratio, deformation and strain. Results: The results at first mode showed that the natural frequency improved by 24.7% and damping ratio was 2.7 times higher than cast iron. The comparison of strain and deformation also showed significant improvement. Conclusion: This study proposed a hybrid welded steel bed as a replacement for cast iron as a machine tool bed material and the results showed that the static and dynamic characteristics were superior to cast iron.

  1. Progress report on a NDT round robin on austenitic circumferential pipe welds; Fortschrittsbericht ueber einen ZfP-Ringversuch an austenitischen Rohrleitungs-Rundschweissnaehten

    Energy Technology Data Exchange (ETDEWEB)

    Brast, G. [Preussische Elektrizitaets-AG (Preussenelektra), Hannover (Germany); Maier, H.J.; Knoch, P.; Mletzko, U. [Stuttgart Univ. (Germany). Staatliche Materialpruefungsanstalt

    1998-11-01

    The objective of the project is establish on the basis of Round Robin tests the current state of efficiency of various, defined testing methods, so that required or achievable optimizations can be defined and made. The project work up to date encompasses mon-destructive examinations of 15 austenitic welds with nominal widths DN 150/200/250 and wall thicknesses from 8 to 18 mm. Except for one test piece, (elbow/elbow), the joining welds are straight pipe to elbow welds. The results of the Round Robin tests show that the NDE detection limits for the fault examined (intercrystalline stress corrosion cracking) are in the range assumed so far, i.e. from about 20 to 25% of the wall thickness to be examined. The defect detection rates of the ultrasonic test methods applied are approx. 70% and thus are about equal in achievement with comparable international Round Robin tests (PISC; ASME/PDI, ENIQ, etc.). Clearly better are the fault detection rates of radiography. Evaluation of the individual results indicates the detection limits can be improved, by 1. reducing the misalignment of edges, 2. grinding of welds, 3. avoiding sharp notches at the root, 4. producing coaxial surfaces. (orig./CB) [Deutsch] Ein Ziel des Vorhabens ist es, mit Ringversuchen den derzeitigen Stand der Leistungsfaehigkeit einzelner Pruefverfahren und -techniken zu erkennen, um moeglicherweise notwendige Optimierungen vornehmen zu koennen. Das Vorhaben umfasst bis jetzt zerstoerungsfreie Pruefungen an 15 austenitischen Naehten mit Nennweiten DN 150/200/250 und Wandstaerken zwischen 8 und 18 mm. Mit einer Ausnahme (Bogen/Bogen) handelt es sich um Verbindungen Geradrohr/Bogen. Die Ergebnisse des Ringversuches weisen darauf hin, dass die Nachweisgrenzen der ZfP fuer den vorliegenden Fehlertyp (Interkristalline Spannungsrisskorrosion) in der bisher schon angenommenen Groessenordnung von ca. 20-25% der geprueften Wanddicke liegen. Die Fehlerauffind-Raten der US-Pruefung liegen mit ca. 70% im Rahmen

  2. Heating coil welding technique for connection of large-diameter PE pipes using universally applicable, flexible taped joints; Heizwendelschweissverfahren fuer die Verbindung von PE-Grossrohren mittels universal anwendbarer, flexibler Wickelmuffen

    Energy Technology Data Exchange (ETDEWEB)

    Baudrit, Benjamin; Kraus, Eduard; Heidemeyer, Peter; Bastian, Martin [Sueddeutsche Kunststoff-Zentrum, Wuerzburg (Germany); Kern, Juergen; Neufeld, Wjatscheslaw [Frank und Krah Wickelrohr GmbH, Woelfersheim (Germany)

    2011-07-01

    This research project (Heating coil welding technique for connection of large-diameter PE pipes using universally applicable, flexible taped joints) was carried out by SKZ (Sueddeutsches Kunststoff-Zentrum) in close coopearation with Messrs. Frank and Krah Wickelrohr GmbH with the intention to develop a high-quality, economically efficient joining process for large-diameter pipes. The technique is based on the new technology of heating coil joints which permits the use of any desired joint geometries at acceptable cost. The new technique was validated for joints up to a diameter of 1,000 mm. With the welding parameters calculated in the project, even larger diameter joints are possible in theory.

  3. 76 FR 36086 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Final Results of Antidumping Duty...

    Science.gov (United States)

    2011-06-21

    ... pipes and tubes and are intended for the low pressure conveyance of water, steam, natural gas, and other liquids and gases in plumbing and heating systems, air conditioning units, automatic sprinkler systems... States. For the home market, Mueller identified two channels of distribution: Direct shipments (channel...

  4. 76 FR 77770 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Final Results of Antidumping Duty...

    Science.gov (United States)

    2011-12-14

    ... dual or triple certified/stenciled that enters the U.S. as line pipe of a kind used for oil or gas... reminder to importers of their responsibility under 19 CFR 351.402(f)(2) to file a certificate regarding...

  5. 75 FR 20342 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Final Results of Antidumping Duty...

    Science.gov (United States)

    2010-04-19

    ... triple certified/stenciled that enters the U.S. as line pipe of a kind used for oil or gas pipelines is... responsibility under 19 CFR 351.402(f)(2) to file a certificate regarding the reimbursement of antidumping duties...

  6. 76 FR 76944 - Circular Welded Carbon Quality Steel Pipe From the People's Republic of China: Rescission of the...

    Science.gov (United States)

    2011-12-09

    ... Zhongyou Tipo Steel (``Shanghai Zhongyou Tipo''), Shanghai Zhongyou TIPO Steel Pipe Co., Ltd. (``Shanghai Zhongyou TIPO''), Sichuan YNJ Industries Co., Ltd. (``Sichuan YNJ''), SteelFORCE Far East Ltd. (``Steel..., Shanghai Zhongyou Tipo, Shanghai Zhongyou TIPO, Sichuan YNJ, SteelFORCE, Tianjin Baolai, Tianjin...

  7. Laser-MIG Arc Hybrid Brazing-Fusion Welding of Al Alloy to Galvanized Steel with Different Filler Metals

    Institute of Scientific and Technical Information of China (English)

    Shujun WANG; Guoliang QIN; Yuhu SU

    2013-01-01

    Aluminum alloy plates were joined to galvanized steel sheets with lap joint by laser-MIG arc hybrid brazingfusion welding with AlSi5,AlSi12,AlMg5 filler wires,respectively.The influences of Si and Mg on the microstructure and mechanical properties of the brazed-fusion welded joint were studied.The increase of Si element in the fusion weld can make the grain refined,and increase the microhardness of the fusion weld.Therefore,the microhardness in fusion weld made from AlSi12 and AlSi5 filler wires can be up to 98.4 HV0.01and 96.8 HV0.01,which is higher than that from AlMg5 filler wire of 70.4 HV0.01.The highest tensile strength can reach 178.9 MPa made with AlMg5 filler wire.The tensile strength is 172.43 MPa made with AlSi5 filler wire.However,the lowest tensile strength is 144 MPa made with AlSi12 filler wire.The average thicknesses of the intermetallic compounds (IMCs) layer with AlSi5,AlSi12,AlMg5 filler wires are 1.49-2.64 μm.The lMCs layer made from AlSi5,AlSi12 filler wires are identified as FeAl2,Fe2Als,Fe4Al13 and Al0.5Fe3Si0.5,that from AlMg5 filler wire are identified as FeAl2,Fe2Al5 and Fe4Al13.

  8. Inspection technology for high pressure pipes

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jae H.; Lee, Jae C.; Eum, Heung S.; Choi, Yu R.; Moon, Soon S.; Jang, Jong H

    2000-02-01

    Various kinds of defects are likely to be occurred in the welds of high pressure pipes in nuclear power plants. Considering the recent accident of Zuruga nuclear power plant in Japan, reasonable policy is strongly requested for the high pressure pipe integrity. In this study, we developed the technologies to inspect pipe welds automatically. After development of scanning robot prototype in the first research year, we developed and implemented the algorithm of automatic tracking of the scanning robot along the weld line of the pipes. We use laser slit beam on weld area and capture the image using digital camera. Through processing of the captures image, we finally determine the weld line automatically. In addition, we investigated a new technology on micro systems for developing micro scanning robotic inspection of the pipe welds. The technology developed in this study is being transferred to the industry. (author)

  9. Hybrid Heat Pipes for High Heat Flux Spacecraft Thermal Control Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Grooved aluminum/ammonia Constant Conductance Heat Pipes (CCHPs) are the standard for thermal control in zero-gravity. Unfortunately, they are limited in terms of...

  10. Avaliação das tensões residuais em tubos de pequeno diâmetro soldados pelo processo TIG orbital Residual stress evaluation in small diameter pipes welded using orbital TIG process

    Directory of Open Access Journals (Sweden)

    George Luiz Gomes de Oliveira

    2009-06-01

    Full Text Available O objetivo desse trabalho é avaliar o efeito da soldagem TIG orbital sobre o nível de tensões residuais da junta, sobre a microestrutura resultante e sobre o aspecto superficial do cordão de solda, considerando os efeitos da energia de soldagem, do número de passes e do tipo de pulsação (corrente e rotação em tubos de pequeno diâmetro e contribuir para a análise de decisões de se aplicar ou não testes hidrostáticos ou TTPS. Os corpos de prova soldados com diferentes níveis de energia, pulsação e número de passes foram submetidos à medição de tensões residuais em um difratômetro de Raios-X. As amostras também foram submetidas a análises metalográficas. Conclui-se que as tensões residuais na superfície externa dos tubos são de caráter compressivo. O nível de tensões residuais nos tubos cai com o aumento da energia de soldagem e é menor para tubos soldados utilizando pulsação do que com os soldados sem pulsação e, para esse trabalho, não foi influenciado substancialmente pelo número de passes. As amostras analisadas apresentaram microestruturas convencionais para o aço empregado.This work aims in evaluate the effect of orbital TIG welding on the joint's residual stress level, the final microstructure and the superficial aspect of the weld filet, observing the welding energy, number of passes and the type of pulsation effects in small diameter pipes. The test specimens were welded with different energy, pulsation and number of passes levels and after that it were submitted to residual stress measurement in a X-Ray diffractometer, samples were extracted from the test specimens and it were submitted to metallographic analysis. The ending of this work is that: residual stress in the pipes outer surface are compressive, residual stress level in pipes goes down with increasing welding energy, it is smaller for pipes welded with pulsation and in this work it were not effectively influenced by number of passes

  11. Economic Comparison of Laser-arc Hybrid Welding and MAG Welding of Steel Sheet%薄板激光-电弧复合焊接与电弧焊接的经济性对比分析

    Institute of Scientific and Technical Information of China (English)

    张欣

    2014-01-01

    laser-arc hybrid welding is combined with two different heat sources of laser and arc,described by the phys-ical processes of energy transport and by the obtained energy flow,which means that laser beam and arc simultaneous-ly act on the welding zone and that they affect and support each other. The research results show that the welding time laser-arc hybrid wielding of steel sheet is 25% of that of MAG welding, and filler wire cost is 23% of that of MAG welding.%激光-电弧复合焊接技术是将激光与电弧两种不同性质的热源复合在一起,同时作用于工件表面的新型焊接技术。研究结果表明,与电弧焊接技术相比,激光-电弧复合焊接具有焊接工时少、焊丝消耗低、经济效益大等特点,在薄板焊接上具有较大的优势。

  12. ABSTRACTS WELDEL PIPE AND TUBE

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    ABSTRACTS WELDEL PIPE AND TUBE Vol.24 No.3 May.2001 Huang Jingan(1) Strengthen, Intercourse, Coordination and Promote the Development Together Liang Aiyu(11) The Production and the Development of the Water supply pipe for City Construction From the aspects of the quality, appearance, environment protection, economic analysis etc., This article evaluates the galvanized pipe, plastic steel complex pipe, plastic aluminum pipe, stainless pipe for city water supply. In accordance with the requirements of the city construction programming and development, it is considered that the plastic aluminum pipe and plastic steel pipe instead of galvanization pipe is the trend of the development. The author also gives some constructive proposals for reference. Subject Terms:galvanized pipe complex pipe stainless pipe city water supply evaluation Zhao Rongbin,Li Guangjun(14) The TIG welding of Protected Tantalum-pipe for sheathed thermocouples used in corrosive environment The protected Tantalum-pipe welding of sheathed therocouples was investigated by TIG. The welding process and its key parameters were introduced. Welding quality influenced by processing was discussed. Subject Terms:welding protected Tantalum-pipe corrosion He Defu et al(18) Design and Research for An Automatic MIG Welding Machine of Catalyst Converter of Automobile Two different schemes for automatic MIG welding of catalyst converter of automobile have been compared and analysed. A design of automatic MIG welding machine used for catalyst converter of automobile has been suggested in this paper. Subject Terms:environmental protection automobile tri-catalyst converter MIG welding automatic welding PLC Fang Chucai(24) Cold Crack Analysis of Low Alloy High Strength Steel Weld Seam Heat Affected Area During the welding of low alloy high strength (X65 and above), the fine crack occurs in the weld (especially inner weld) and the low plastic hard brickle structure occurs in the Heat Affected Area (HAZ) sometime. This

  13. Welding technologies for martensitic 9% Cr steels (P91, P92) with a view to cyclic strength of welds in high-pressure pipes carrying 600 degC steam. Experience with the welding of P91 in a current project; Schweisstechnische Verarbeitungshinweise fuer martensitische 9% Cr-Staehle (P91, P92) mit Blick auf die Zeitstandfestigkeit von Schweissnaehten in Hochdruckleitungen mit 600graedigem Dampf. Erfahrungen mit der Verarbeitung von P91 aus einem laufenden Projekt

    Energy Technology Data Exchange (ETDEWEB)

    Wachter, Otto [E.ON, Hannover (Germany); Bader, Mirko [E.ON Engineering GmbH, Gelsenkirchen (Germany)

    2010-07-01

    During the manufacturing of a HP-pipeline with the steel P91 severe deviations occurred on the site of a CCGT-plant in the heat treatment of the welds. By means of scientific performed investigations on P92, steel similar to P91, it is shown the detrimental outcome on the creep strength. The remedial actions were described. The significance of a reliable, completely documented heat treatment in connection with the proof of the uniformity of the tempering by hardness measurements supported by an adequate, independent inspection is underlined. Practical indications for the heat treatment concerning complex piping design and mobile hardness measurements for small piping systems complete the presentation.

  14. X70M大壁厚螺旋埋弧焊管丁字焊缝工艺性能研究%Investigation on the Technological Properties of X70M Thick Wall SAWH Pipe T-shape Weld

    Institute of Scientific and Technical Information of China (English)

    蒋永峰; 王伟; 冯宗泽; 陆建刚; 任超

    2016-01-01

    X70M大壁厚螺旋埋弧焊管丁字焊缝焊接接头强度过高,经过成型器反变形易产生层状撕裂,焊缝热影响区温度过高易使焊缝组织产生脆化现象,为了确保X70M大壁厚螺旋埋弧焊管丁字焊缝焊接接头的各项性能指标,采用H08D焊丝与SJ101G焊剂匹配进行工艺试验,焊接过程中严格控制层间温度、减小焊接热输入及焊后热处理形式,通过试验得出了合理的焊接工艺。试验结果表明,按该工艺所焊试件的各项性能指标均达到API SPEC 5L PSL2标准及客户技术条件,采用此工艺已成功地生产了数万吨尼日利亚输油管线用管,效果良好。%If the welded joint strength of X70M thick wall SAWH pipe is too high, it is easy to generate backward deformation and lamellar tearing when pass through the forming machine, embrittlement phenomenon easily happen caused by too high HAZ temperature. In order to ensure the performance index of X70M thick wall SAWH pipe T-shape weld welded joints, using H08D welding wire matching with SJ101G flux to carry out process test, during the welding process strictly controlled interpass temperature, reduced the welding heat input and the form of heat treatment after welding, the reasonable welding process was obtained through experiments. The test result showed that all performance indexes of specimen by adopting the above process reach the standard API SPEC 5L PSL2 and customer technical conditions, it successfully produced tens of thousands of oil pipeline in Nigeria by adopting this technology, and the effect is good.

  15. Study on Control Methods of Welding Porosity in Laser-arc Hybrid Welding for High Nitrogen Steels%高氮钢激光-电弧复合焊接气孔控制方法研究

    Institute of Scientific and Technical Information of China (English)

    王力锋; 刘凤德; 刘薇娜; 田淼磊

    2016-01-01

    In order to master the control methods of welding porosity on laser-arc hybrid welding for high nitrogen steel, the effect of weld porosity on arc energy and laser energy and the vibration frequency are studied. Causes of welding porosity are analyzed in terms of porosity rate, and its effect is investigated on stability of welding processes through waveforms of current and voltage and droplet transfer. There is certain relevance between fluid flow in the melt pool and formation of welding porosity, and the influence on welding porosity is analyzed in terms of fluid flow in the melt pool. The keyhole is generated when laser power reaches up to a certain extent and condition of keyhole will affect porosity rate. Influence of porosity rate on condition of keyhole is analyzed according to keyhole's stress situation. The results shows that porosity rate of welding seam increased first and then decreased with the increasing of arc energy or laser energy, and porosity rate of welding seam is reduced to the lowest for just 0.49% while arc energy is 4 800 J (I=200 A,U=24 V) and the porosity rate of welding seam is only 0.14% when laser power is 2.8 kW, but porosity rate of welding seam is reduced greatly after work pieces are vibrated during hybrid welding. Porosity rate of welding seam decreased first and then increased with the increasing of vibration frequency. The number of welding porosity is inhibited efficiently by suitable arc energy or laser power, and inhibitory effect of welding porosity is best while vibration frequency amount to 35 Hz.%为了掌握高氮钢复合焊接气孔控制的有效方法,研究电弧能量、激光能量和振动频率对焊缝气孔的影响。从气孔率方面分析焊缝气孔的产生原因,并从电流和电压波形及熔滴过渡方面分析其对焊接过程稳定性的影响。熔池流动与焊缝气孔具有一定的关联性,并从熔池流动状态方面分析其对气孔的影响。激光匙孔的形成需要一

  16. Welded Kimberlite?

    Science.gov (United States)

    van Straaten, B. I.; Kopylova, M. G.; Russell, J. K.; Scott Smith, B. H.

    2009-05-01

    settings. In this contribution we explore the possible welded origin for dark and competent kimberlite facies from the Victor Northwest pipe (Northern Ontario, Canada). This volumetrically extensive facies superficially resembles a coherent rock. The following observations on the dark and competent facies are suggestive of a pyroclastic, rather than intrusive or extrusive coherent origin: The facies is completely enveloped by pyroclastic facies; has gradational contacts with adjacent pyroclastic facies above and below; contains faint outlines of primary pyroclasts; shows diffuse grain size variations and rare bedding; shows systematic changes in components from the underlying pyroclastic facies to the dark and competent facies to the overlying pyroclastic facies implying a lack of a depositional break in this succession; and shows a faint, generally subhorizontal fabric despite the presence of an equant grain shape population. In addition, we present evidence that the original inter-clast porosity has been reduced or eliminated by syn-depositional welding rather than by precipitation of secondary minerals in the inter-clast pore spaces. We feel that the latter process (i.e., alteration) is highly unlikely because: The kimberlite package contains intervals with well crystallized groundmass similar to coherent kimberlite, this texture simply cannot be produced by alteration; the kimberlite is in fact the freshest rock within the pipe, containing mostly fresh olivines; and the dark and competent kimberlite does not show a patchy or vein-related heterogeneity typical of alteration. In summary, these deposits likely represent a variably welded succession of proximal spatter/fire fountaining kimberlite deposits.

  17. 气化炉轴套管法兰螺纹孔的补焊%Repair Welding Procedure for Flange Screwed Holes of Pipe Spreaders of Fluidized Gas Producer

    Institute of Scientific and Technical Information of China (English)

    张亚奇; 徐兵; 马鸣

    2014-01-01

    In order to repair the flange screwed holes of pipe spreader of fluidized gas producer,proper welding procedure and operation method were confirmed,and there were not any slag or lack of fusion in those repaired seams.After ISR with welding stress released,because of a number of screwed holes and welding stress,the inner diameter of pipe spreaders become smaller 0.5 ~0.6 mm than before,but the di-mension of redrilling screwed holes is agreement to design drawing.%为了修补气化炉轴套管法兰的螺纹孔,制定了合理的焊接工艺,采用了特殊的操作手法,补焊焊缝经探伤无夹渣、未熔合,并经中间热处理,释放焊接应力后再重新钻孔。由于补焊的螺纹孔数量较多、焊接应力较大,补焊后轴套管内径缩小0.5~0.6 mm,经检测螺纹孔尺寸仍能满足图样要求。

  18. Hardness and microstructural characterization of API 5L X70 steel pipes welded by HF/ERW process; Caracterizacao microestrutural e de dureza em tubos de aco API 5L X70 soldados pelo processo HF/ERW

    Energy Technology Data Exchange (ETDEWEB)

    Calcada, Mauricio Vieira; Voorwald, Herman Jacobus Cornelis; Nascimento, Marcelino Pereira do [UNESP, Guaratingueta, SP (Brazil). Faculdade de Engenharia

    2010-07-01

    The materials that stand in the manufacture of steel pipes are called API, that should have, high mechanical resistance, high corrosion resistance, high fatigue resistance, good weldability, and other properties. Thus, the purpose of this project was to evaluate the microstructure and hardness of welded joints by the HF/ERW process of API 5L X70 steel pipes. The microstructural analysis was performed using a surface finish with grit sizes from 220 to 25 {mu}m e polishing with diamond paste from 9 {mu}m to 0.05 {mu}m; the revelation was made with 3% Nital attack. The Vickers hardness was performed across the welded joint by 33 points to indentation. The results were: 80.5 {+-} 3.4% of ferrite and 19.5 {+-} 3.4% of perlite for microanalysis. As for hardness, the values were: 215.69 HV10 for weld line, 218.65 HV10 for ZTA and 218.95 HV10 for base metal. (author)

  19. 316L-20G双金属复合管焊缝组织元素扩散分析%Analysis on weld metal and element migration of 316L-20G clad pipe

    Institute of Scientific and Technical Information of China (English)

    范兆廷; 张胜涛; 殷林亮; 刘佳; 戴志向

    2012-01-01

    The proliferation of weld and major alloying elements are studied and analyzed by scanning the EDS element of 316L/20G clad pipe weld joint,316L substrate and 20G steel,and by scanning the electron microscopy and the energy spectrum analysis of 316L-weld zone and 20G steel-weld zone.The results show that the alloying elements in the weld transition layer are diluted by carbon steel,and the carbon atoms spread to the 316L and weld,while alloying elements in the 316L and wire,such as Cr,Ni,penetrate to the carbon steel,but the transition layer plays a good role in isolation,resulting in 316L stainless steel alloy element content is not significantly reduced,maintaining the 316L base metal resistant to corrosion.%通过对20G钢内衬316L金属复合管的焊缝区、316L基体以及20G钢进行EDS元素扫描,再采用扫描电镜对316L焊缝区、20G钢焊缝区进行线扫描分析,对焊缝组织主要合金元素的扩散进行了研究。结果表明:焊缝过渡层中合金元素被碳钢稀释,碳原子向316L和焊缝扩散,同时316L和焊丝中的合金元素Cr、Ni也向碳钢中渗透,但过渡层起到了良好的隔离作用,致使316L不锈钢金属中合金元素含量没有明显降低,保持了316L母材耐腐蚀性能。

  20. Residual stress analysis of an overlay weld on a dissimilar metal weld

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kang Soo; Lee, Ho Jin; Lee, Bong Sang (Korea Atomic Energy Research Institute, Daejeon (Korea)); Jung, I.C.; Byeon, J.G.; Park, K.S. (Doosan Heavy Industries and Construction Co., Changwon (Korea)), e-mail: kskim5@kaeri.re.kr

    2009-07-01

    In recent years, a dissimilar metal, Alloy 82/182 welds used to connect stainless steel piping and low alloy steel or carbon steel components in nuclear reactor piping system have experienced a cracking due to a primary water stress corrosion (PWSCC). It is well known that one reason for the cracking is the residual stress by the weld. But, it is difficult to estimate the weld residual stress exactly due to many parameters of a welding. In this paper, the analysis of 3 FEM models is performed to estimate the weld residual stress on a dissimilar metal weld exactly

  1. 管节点焊缝超声波检测模拟试块的设计与制作%Design and Manufacture of Simulation Test Block for Weld Pipe Node in Ultrasonic Inspection

    Institute of Scientific and Technical Information of China (English)

    黄扬雄; 林东文; 郭志贤

    2015-01-01

    To accelerate the application of phased array ultrasonic technology in weld pipe joint in lieu of conventional ultrasonic technology, inspection procedure should be demonstrated on a simulation test block to perform acceptability. The Phased array technology standards or the Weld pipe node test case speciifcation cannot guide us how to manufacture the simulation test block in detail. In order to solve the problem mentioned above, simulation test block was designed and manufactured as combined with engineering reality. It showed that with the help of simulation test block, the phased array ultrasonic technology is feasible for the weld pipe node joints.%为推动超声相控阵检测技术在管节点焊缝上的应用,替代传统的超声检测技术,需要在管节点焊缝模拟试块上进行演示,验证工艺的可行性。而关于相控阵技术标准或管节点焊缝检测的案例规范中并无关于模拟试块的制作要求。为了解决该问题,结合工程实际,设计并制作了典型的Y型管节点焊缝模拟试块,并在试块上验证了超声相控阵检测技术的可行性。

  2. 超声衍射时差法检测汽水管道环焊缝根部腐蚀减薄%Time-of-Flight-Diffraction Testing of Steam and Water Piping Circumferential Weld Roots Local Wall-thinning

    Institute of Scientific and Technical Information of China (English)

    钟志民; 张维; 汪明辉

    2016-01-01

    The field feedbacks show that the industry should pay more attention to secondary loop steam and water piping circumferential weld root flow-accelerated corrosion(FAC)in Nuclear Power Plants from field feedbacks. Without effective inspection and supervision, it will lead to serious consequences such as high energy pipe leakage or rupture. The weld root Ultrasonic Time of Flight Diffraction(TOFD) inspection principle and testing results were discussed in detail. It was shown that TOFD can be applied to inspect local wall-thinning ,caused by flow-accelerated corrosion, at circumferential weld roots of secondary loop steam & water piping in nuclear power plants.%工程经验反馈表明,过往关注较少的核电站二回路汽水管道环焊缝根部由流动加速腐蚀引起的局部减薄现象应引起业界重视,如不进行有效的检测和监督,也会导致高能管道泄漏或破裂.本文重点探讨了核电站二回路汽水管道环焊缝根部局部减薄超声衍射时差法的检测原理、试验情况.结果表明,超声衍射时差法可用于检测流动加速腐蚀引起的汽水管道环焊缝根部局部减薄.

  3. 主管道环焊缝横向拉伸试验要求和验收准则的标准对比%Standard Comparison of Tensile Test Requirements and Acceptance Criteria on Ring Welds of Main Pipe

    Institute of Scientific and Technical Information of China (English)

    焦殿辉; 杜爱玲

    2011-01-01

    Main Pipe is the aortic of nuclear power plant reactor coolant system.In a factory,tensile test results of ring welds of main pipe during the simulated weld do not meet RCC-M.Tensile test requirements and acceptance criteria about ring welds of main pipe are compared under different standards.The strict requirements of the regulatory principles were drawn.Then the establishment of standards of nuclear power is the key to the localization of nuclear power,and is the basis for standardization,series and regulation of nuclear power development.Construction of nuclear power needs to establish a set of the national, uniform and complete standards system for pressurized water reactor nuclear power plants in China.%主管道是核电厂反应堆冷却剂系统的主动脉。某制造厂在主管道预制资质取证模拟件制作过程中出现环焊缝横向拉伸试验结果不满足RCC-M标准规范要求,通过对比不同标准规范下的管道环焊缝横向拉伸试验要求和验收准则,得出从严要求的监管原则。从而得出核电标准与规范的编制是核电国产化的关键,是核电发展实现系列化、标准化和规范化的基础,我国核电建设亟需建立一套适应国情的、统一完整的压水堆核电厂标准体系。

  4. Hybrid Search for Faster Production and Safer Process Conditions in Friction Stir Welding

    DEFF Research Database (Denmark)

    Tutum, Cem Celal; Deb, Kalyanmoy; Hattel, Jesper Henri

    2011-01-01

    The objective of this paper is to investigate optimum process parameters and tool geometries in Friction Stir Welding (FSW) to minimize temperature difference between the leading edge of the tool probe and the work piece material in front of the tool shoulder, and simultaneously maximize traverse...... choices have been offered based on several process specific performance and cost related criteria....

  5. Longitudinal Strain Capacity of GMAW Welded High Niobium (HTP) Grade X80 Steel Pipes%GMAW焊接的HTP高铌X80管线钢管的纵向应变容量

    Institute of Scientific and Technical Information of China (English)

    马小芳

    2013-01-01

    对低C高Nb微合金化的HTP工艺X80管线钢管GMAW焊接纵向环焊缝力学性能和断裂性能做了定量分析,试验使用X80级1219 mm×22 mm UOE直缝埋弧焊管,在弯曲宽板试样的焊接中心线和HAZ表面开缺口试验,对母材和焊缝的拉伸性能、屈服强度过匹配、 V形缺口夏比冲击韧性、 CTOD韧性、宽板拉伸试验结果进行了分析。结果表明,-20℃下,高Nb HTP管线钢管可以达到很大的纵向后屈服应变,同时证明了8%的过匹配是比较合理的要求。%This paper presents the results of an experimental study aimed at quantifying the mechanical and fracture properties of GMAW girth welds in an HTP low carbon high Nb micro-alloyed,1 219 mm by 22 mm wall longitudinal welded Grade X80 steel pipes. The weld centerline and HAZ surface notched curved wide plate tensile tests have demonstrated that overmatched girth welds in high Nb HTP steel pipes can accommodate significant longitudinal post yield strains at -20 ℃. It was also demonstrated that a minimum yield strength overmatch of 8%can be used as a rational requirement.

  6. Pressure distribution inside oscillating heat pipe charged with aqueous Al2O3 nanoparticles, MWCNTs and their hybrid

    Institute of Scientific and Technical Information of China (English)

    Md Riyad Tanshen; Sinil Lee; Junhyo Kim; Donghoon Kang; Jungpil Noh; HanShik Chung; HyoMin Jeong; Sunchul Huh

    2014-01-01

    Effective thermal performance of oscillating heat pipe (OHP) is driven by inside pressure distribution. Heat transfer phenomena were reported in terms of pressure and frequency of pressure fluctuation in multi loop OHP charged with aqueous Al2O3 and MWCNTs/Al2O3 nanoparticles. The influences on thermal resistance of aqueous Al2O3, MWCNTs as well as the hybrid of them in OHP having 3 mm in inner diameter were investigated at 60% filling ratio. Experimental results show that thermal characteristics are significantly inter-related with pressure distribution and strongly depend upon the number of pressure fluctuations with time. Frequency of pressure depends upon the power input in evaporative section. A little inclusion of MWCNTs into aqueous Al2O3 at 60% filling ratio achieves the highest fluctuation frequency and the lowest thermal resistance at any evaporator power input though different nanofluids cause different thermal performances of OHPs.

  7. Mechanical Behaviour of Lined Pipe

    NARCIS (Netherlands)

    Hilberink, A.

    2011-01-01

    Installing lined pipe by means of the reeling installation method seems to be an attractive combination, because it provides the opportunity of eliminating the demanding welds from the critical time offshore and instead preparing them onshore. However, reeling of lined pipe is not yet proven

  8. Mechanical properties of API X80 steel pipe joints welded by Flux Core Arc Weld Process; Propriedades mecanicas de juntas de tubos de aco API X80 soldadas com arame tubulares

    Energy Technology Data Exchange (ETDEWEB)

    Ordonez, Robert E. Cooper; Silva, Jose Hilton F.; Trevisan, Roseana E. [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia Mecanica. Dept. de Engenharia de Fabricacao

    2003-07-01

    Flux Core Arc Welding processes (FCAW) are beginning to be applied in pipeline welds, however, very limited experimental data regarding mechanical properties of pipeline weld joints with these processes are available in the literature. In this paper, the effects of preheat temperature and type of FCAW on mechanical properties (microhardness and tensile strength) of API X80 weld joint steel are presented. FCAW processes with gas protection and self-shielded were used. Multipasses welding were applied in 30'' diameter and 0,625'' thickness tubes. Influence factors were: FCAW type and preheat temperature. Acceptance criteria of welded joints were evaluated by API 1104 standard for tensile strength test and ASTM E384-99 for microhardness test. The results obtained showed that FCAW type and preheat temperature have no influence on mechanical properties of API X80 joint steel. (author)

  9. 46 CFR 56.10-5 - Pipe.

    Science.gov (United States)

    2010-10-01

    ...) Ferrous pipe. ASTM Specification A 53 (incorporated by reference, see § 56.01-2) furnace welded pipe shall... found from Table 56.60-1(a). (3) Copper-nickel alloys may be used for water and steam service within the... specifically permitted by this part. (6) Aluminum-alloy pipe or tube along with similar junction equipment may...

  10. X60钢级HFW焊管焊缝冲击韧性异常原因分析%Cause Analysis on Abnormal Impact Toughness of X60 Steel HFW Pipe Weld

    Institute of Scientific and Technical Information of China (English)

    赵金兰; 雷俊杰; 王高峰; 聂向晖

    2014-01-01

    通过对某X60钢级HFW焊管进行拉伸试验、压扁试验及-20℃低温冲击试验,发现该焊管焊缝的冲击韧性异常低。采用金相显微分析、扫描电镜分析及能谱分析法对焊缝冲击韧性异常的原因进行了分析。结果表明,焊缝源区存在大量的灰斑,是造成焊缝冲击韧性较低的主要原因,母材组织中存在一定的带状组织也会降低焊缝的冲击韧性,另外,如果焊后热处理工艺不当,就不能起到改善焊缝冲击韧性的作用。%The tensile test, flattening test and -20 ℃ low temperature Charpy impact test on one X60 HFW pipe weld were carried out. It found that the impact toughness abnormal low. The cause of the low impact toughness was analyzed by the metallographic analysis, SEM and energy spectrum analysis. The results showed that, the existence of a large number of gray spot in weld source area is the main cause of low impact toughness, and the banded structure of base metal also can reduce the impact toughness of weld. In addition, improper heat treatment after welding will not improve weld impact toughness.

  11. SAFT and TOFD evaluation for ultrasonic testing of longitudinal welds in large-diameter pipes; SAFT- und TOFD-Auswertung fuer die Ultraschall-Schweissnahtpruefung von laengsnahtgeschweissten Grossrohren

    Energy Technology Data Exchange (ETDEWEB)

    Rieder, Hans; Dillhoefer, Alexander; Spies, Martin [Fraunhofer-Institut fuer Techno- und Wirtschaftsmathematik ITWM, Kaiserslautern (Germany); Graff, Alfred; Orth, Thomas [Salzgitter Mannesmann Forschung GmbH, Duisburg (Germany); Kersting, Thomas [Europipe GmbH, Muelheim an der Ruhr (Germany). Werk Muelheim

    2010-07-01

    The authors present a mobile multichannel system for testing of longitudinal welds in large-diameter tubes. The prototype was designed for in situ inspection of longitudinal welds using transversal and longitudinal waves impacting at an angle from both sides in combined SE and IE operation. The reconstruction and imaging software enables SAFT calculations for all surface curves and superposition of the SAFT reconstructions from both sides into a general image of the weld. This includes superposition of the TOFD test data with a suitable evaluation and assessment concept. Details are presented, as are test results on test pieces for validation and on longitudinal welds in large-diameter tubes. (orig.)

  12. 深圳市天然气高压输配系统工程焊接工艺优化的研究%The Study on Pipe Welding Process Optimization in Shenzhen Natural Gas high Pressure Transmission and Distribution Systems Engineering

    Institute of Scientific and Technical Information of China (English)

    林一飞

    2012-01-01

    文章主要介绍了对焊接工艺技术优化的研究,根据环境气候、地理区域的不同,在高压输配系统工程中,适当调整管道焊接工艺参数,即提高焊道预热温度、提高焊道过程中的层间温度、改变焊道坡口尺寸,可以提高焊接质量和焊接效率。%The paper introduced the climate,according to different geographical area,and adjust the pipe welding process parameters,namely,increasing the welds temperature,temperature,between layers change welds groove size could improve the quality of welding and welding efficiency.

  13. Grooving corrosion of seam welded oil pipelines

    OpenAIRE

    2014-01-01

    24” pipeline carrying oil was failed in the form of longitudinal crack at the 6 O’clock position resulting in oil spill. The failed pipe was investigated to reveal the main cause of its failure. The procedure of investigation was built on studying the intact pipe, rupture area, parent material, and intact weld. Results of chemical analysis, mechanical properties, and microstructure of the pipe material were confirmed with the specified standard. Cracks were originated from weld defected sites...

  14. 平板DR数字成像技术在焊管行业中的应用%Application of Flat Panel Digital Radiography Imaging Technology in Welded Pipe Industry

    Institute of Scientific and Technical Information of China (English)

    王长安; 余国民; 魏雅博

    2014-01-01

    In this article, it introduced the working principle of digital radiography(DR) imaging technology and its application in welded pipe industry. Compared with the detection effect of traditional X-ray industrial TV from sensitivity detection, image resolution, residual magnetization, radiation dose etc. The result showed that the flat panel DR imaging technology is with some advantages, such as high sensitivity of detection, high efficiency, low labour tension, little doses of radiation and so on. It ensures the weld quality, greatly reduces the accident rate of pipeline, and can replace X-ray industrial TV detecting technology. At present, this technology is widely applied in welded pipe industry.%介绍了DR数字成像技术的工作原理及其在焊管行业检测中的应用。在灵敏度检测、图像分辨率、剩磁影响和辐射剂量等方面与传统的X射线工业电视的检测效果进行了比较分析。结果表明, DR数字成像技术具有检测灵敏度和检测效率较高、劳动强度小、辐射剂量小等优点,保证了焊缝质量,大大降低了管线的事故发生率,可以替代传统X射线工业电视检测技术在焊管行业的应用。

  15. X-ray tomographic in-service inspection of girth welds - The European project TomoWELD

    Science.gov (United States)

    Ewert, Uwe; Redmer, Bernhard; Walter, David; Thiessenhusen, Kai-Uwe; Bellon, Carsten; Nicholson, P. Ian; Clarke, Alan L.; Finke-Härkönen, Klaus-Peter

    2015-03-01

    The new standard 'ISO 17636-2:2013: Non-destructive testing of welds - Radiographic testing - Part 2: X- and gamma-ray techniques with digital detectors', defines the practice for radiographic inspection of welded pipes for manufacturing and in-service inspection. It is applied in Europe for inspections of pipe welds in nuclear power plants as well as in chemical plants and allows a faster inspection with digital detector arrays (DDA) than with film. Nevertheless, it does not allow the evaluation of the depth and shape of volumetric and planar indications. In 2001 a planar tomography scanner, TomoCAR, was introduced for mechanized radiographic testing (RT) inspection and non-destructive measurement of cross sections. The project TomoWELD is based on a new concept of the scan geometry, an enhanced GPU based reconstruction, and the application of a new generation of photon counting DDAs based on CdTe crystal CMOS hybrids. The new detector permits the selection of energy thresholds to obtain an optimum energy range and reduction of the influence of scattered radiation. The concept and first measurements are presented. Flaw depth and shape of volumetric and planar irregularities can be determined.

  16. X-ray tomographic in-service inspection of girth welds - The European project TomoWELD

    Energy Technology Data Exchange (ETDEWEB)

    Ewert, Uwe, E-mail: uwe.ewert@bam.de; Redmer, Bernhard, E-mail: uwe.ewert@bam.de; Walter, David, E-mail: uwe.ewert@bam.de; Thiessenhusen, Kai-Uwe, E-mail: uwe.ewert@bam.de; Bellon, Carsten, E-mail: uwe.ewert@bam.de [BAM Bundesanstalt für Materialforschung, Berlin (Germany); Nicholson, P. Ian, E-mail: ian.nicholson@twi.co.uk [TWI Technology Centre Wales, Port Talbot (United Kingdom); Clarke, Alan L. [TWI Technology Centre Wales, Port Talbot (United Kingdom); Finke-Härkönen, Klaus-Peter, E-mail: klaus.harkonen@ajat.fi [Oy AJAT Ltd., Helsinki (Finland)

    2015-03-31

    The new standard 'ISO 17636-2:2013: Non-destructive testing of welds - Radiographic testing - Part 2: X- and gamma-ray techniques with digital detectors', defines the practice for radiographic inspection of welded pipes for manufacturing and in-service inspection. It is applied in Europe for inspections of pipe welds in nuclear power plants as well as in chemical plants and allows a faster inspection with digital detector arrays (DDA) than with film. Nevertheless, it does not allow the evaluation of the depth and shape of volumetric and planar indications. In 2001 a planar tomography scanner, TomoCAR, was introduced for mechanized radiographic testing (RT) inspection and non-destructive measurement of cross sections. The project TomoWELD is based on a new concept of the scan geometry, an enhanced GPU based reconstruction, and the application of a new generation of photon counting DDAs based on CdTe crystal CMOS hybrids. The new detector permits the selection of energy thresholds to obtain an optimum energy range and reduction of the influence of scattered radiation. The concept and first measurements are presented. Flaw depth and shape of volumetric and planar irregularities can be determined.

  17. Standard Specification for Electric Fusion-Welded Ni-Cr-Co-Mo Alloy (UNS N06617), Ni-Fe-Cr-Si Alloys (UNS N08330 and UNS N08332), Ni-Cr-Fe-Al Alloy (UNS N06603), Ni-Cr-Fe Alloy (UNS N06025), and Ni-Cr-Fe-Si Alloy (UNS N06045) Pipe

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2014-01-01

    Standard Specification for Electric Fusion-Welded Ni-Cr-Co-Mo Alloy (UNS N06617), Ni-Fe-Cr-Si Alloys (UNS N08330 and UNS N08332), Ni-Cr-Fe-Al Alloy (UNS N06603), Ni-Cr-Fe Alloy (UNS N06025), and Ni-Cr-Fe-Si Alloy (UNS N06045) Pipe

  18. Development of bore tools for pipe inspection

    Energy Technology Data Exchange (ETDEWEB)

    Oka, Kiyoshi; Nakahira, Masataka; Taguchi, Kou; Ito, Akira [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    1998-04-01

    In the International Thermonuclear Reactor (ITER), replacement and maintenance on in-vessel components requires that all cooling pipes connected be cut and removed, that a new component be installed, and that all cooling pipes be rewelded. After welding is completed, welded area must be inspected for soundness. These tasks require a new work concept for securing shielded area and access from narrow ports. Tools had to be developed for nondestructive inspection and leak testing to evaluate pipe welding soundness by accessing areas from inside pipes using autonomous locomotion welding and cutting tools. A system was proposed for nondestructive inspection of branch pipes and the main pipe after passing through pipe curves, the same as for welding and cutting tool development. Nondestructive inspection and leak testing sensors were developed and the basic parameters were obtained. In addition, the inspection systems which can move inside pipes and conduct the nondestructive inspection and the leak testing were developed. In this paper, an introduction will be given to the current situation concerning the development of nondestructive inspection and leak testing machines for the branch pipes. (author)

  19. 热张力减径对焊接套管组织与性能的影响%Effect of hot stretch reducing on microstructure and properties of welding casing pipe

    Institute of Scientific and Technical Information of China (English)

    王军; 王宝宝; 赵建龙; 田永宏

    2015-01-01

    研究了热张力减径对石油高频焊接套管显微组织、力学性能及抗沟槽腐蚀性能的影响。结果表明,焊接套管经热张力减径处理,焊缝和母材的组织趋于一致。当减径量为27.9%时,母材屈服强度降低了21.5%,母材和焊缝抗拉强度降低了2.5%左右,伸长率提高了20%,母材和焊缝的冲击吸收能量分别提高了25%和65%,焊缝区平均沟槽腐蚀系数α减小了19.6%;当减径量为41.1%时,母材屈服强度降低了17.6%,母材和焊缝抗拉强度降低了2%左右,伸长率提高了15%,母材和焊缝的冲击吸收能量分别提高了40%和90%,焊缝区平均沟槽腐蚀系数α减小了24.5%。因此,当减径量为41.1%时,高频焊接套管的综合性能最佳。%Effect of hot stretch reducing on the microstructure, mechanical properties and grooving corrosion resistance of high frequency welding pipe was studied. The results show that the microstructure between welded zone and base metal becomes uniform by means of hot stretch reducing. When the diameter reduction is 27. 9%,the yield strength of base metal reduces by 21. 5%,the tensile strength of base metal and welded zone reduces by about 2. 5%,the elongation increases by 20%,the impact absorbed energy of welded zone and base metal increases by 25% and 65%, respectively, the average groove corrosion coefficient of welded zone reduces by 19. 6%. In contrast, the diameter reduction is 41. 1%,the yield strength of base metal reduces by 17. 6%,the tensile strength of base metal and welded zone reduces by about 2. 0%,the elongation increases by 20%,the impact absorbed energy of welded zone and base metal increases by 40% and 90%, respectively,the average groove corrosion coefficient of welded zone reduces by 24. 5%. Therefore,when the diameter reduction is 41. 1%, the comprehensive performance of HFW pipe is the best.

  20. Study of hybrid laser / MAG welding process: characterization of the geometry and the hydrodynamics of the melt pool and development of a 3D thermal model; Etude du procede de soudage hybride laser/MAG: Caracterisation de la geometrie et de l'hydrodynamique du bain de fusion et developpement d'un modele 3D thermique

    Energy Technology Data Exchange (ETDEWEB)

    Le Guen, E.

    2010-11-15

    Hybrid laser/MIG-MAG welding shows high advantages compared to laser welding or GMAW arc welding used separately. Thanks to this process, higher productivity can be gained through higher welding speed, higher squeeze tolerance moreover possible improvement of the metallurgical properties of the weld seam can be obtained. However, many operating parameters have to be set up in order to achieve optimal process. The complex physical phenomena, which govern welding process, have to be understood in order to use efficiently this technique in mass production. Understanding of these phenomena is also necessary to program numerical simulations which fit to this process. In the first step, experimental studies have been carried out with GMAW, laser and hybrid welding on samples of S355 steel. Influence of operating parameters has been analyzed through films performed with speed camera and macro-graphies of weld seam cross section. Surface deformations of the melt pool, induced by the arc pressure, weld pool length, droplet detachment and welding speed, have been analyzed precisely from images of the surface melt pool. In a second step, a numerical model was developed using the COMSOL Multiphysics software for MAG, laser and hybrid laser/MAG welding processes. A 3D quasi-stationary model has been calculated from the temperature field within the metal. The originality of the MAG and hybrid model lies in the prediction of the melt pool surface profile used to determine the 3D geometry, by taking into account the material input. The influence of different parameters such as arc power and speed welding on the efficiency as well as the distribution radius of the arc power and the arc pressure are analyzed through validations with different experimental results and different calculation configurations. (author)

  1. Research on PLC controlling system for high strength plastics-steel composite pipe based on DC resistance welding%基于直流电阻焊的高强度钢塑管道PLC控制系统

    Institute of Scientific and Technical Information of China (English)

    廖继明; 熊健; 杨继文; 姜正

    2011-01-01

    This paper designed and realized high strength plastics-steel composite PLC controlling system with the precision of 0.001 s, utilizing the principle of mid-frequency inverter resistance welding,in accordance with the problems that composite pipe produced by AC resistance welding can't meet the application in high-quality project in face of the increasingly stringent technological and environmental indexes.The strength of welding point enhanced about 20 kg and the capability of anti-extrusion improved approximately 3.0 Mpa in contrast with AC welding.The experimental results indicated that the system in the abominable electromagnetic environment is reliable,strongly universal,accurate control and convenient operation.%针对日益严格的技术、环境指标和交流焊接生产的管道无法应用于高品质工程的问题,利用中频逆变直流电阻焊原理,设计并实现了控制精度为0.001 s的高强度钢塑复合管道PLC控制系统.经过系统组态、焊接电路的设计和改进,与交流电阻焊相比较,直流焊焊点强度提高约20 kg,抗挤压能力提高约3.0 MPa.试验结果表明,通过采取抗干扰措施,系统运行稳定可靠、通用性强、控制精确、操作方便.

  2. Review the Development Strategy of China Welded Pipe Industry from Low Carbon Competition Concept%从“低碳”竞争理念审视中国焊管业在新形势下的发展战略

    Institute of Scientific and Technical Information of China (English)

    彭在美

    2012-01-01

    因全球气候变暖而提出的减少温室气体排放和“低碳”经济等新概念,使世界进入了“低碳”时代.从HFW焊管的成型方式、焊接方式、高频电源的形式、高中频机的频率选择、焊管原材料的成型方式、节约钢材以及单体设备的选型等方面详细阐述了节能环保的具体措施和焊管行业的“低碳”潜力.并提出我国焊管行业应该转变观念,调整产业结构,进入“低碳”的发展模式,从而增加焊管的“低碳”竞争力.%Because of the global weather warming, some new concepts were put forward, such as decreasing discharge greenhouse gas and low carbon economy, and the world entered into low carbon era. In this article, from several aspects, such as HFW pipe forming mode, welding method, the form of high frequency power source, frequency selection, forming mode of welded pipe raw material, reducing steel consumption, unit equipment selection and etc., it expatiated the detailed measures of energy conservation and environmental protection, and low carbon potentiality of welded pipe industry. China welded pipe industry should change idea, adjust industrial structure, enter into the low carbon development pattern, thus to increase low carbon competitive power of welded pipe.

  3. A Lossless hybrid wavelet-fractal compression for welding radiographic images.

    Science.gov (United States)

    Mekhalfa, Faiza; Avanaki, Mohammad R N; Berkani, Daoud

    2016-01-01

    In this work a lossless wavelet-fractal image coder is proposed. The process starts by compressing and decompressing the original image using wavelet transformation and fractal coding algorithm. The decompressed image is removed from the original one to obtain a residual image which is coded by using Huffman algorithm. Simulation results show that with the proposed scheme, we achieve an infinite peak signal to noise ratio (PSNR) with higher compression ratio compared to typical lossless method. Moreover, the use of wavelet transform speeds up the fractal compression algorithm by reducing the size of the domain pool. The compression results of several welding radiographic images using the proposed scheme are evaluated quantitatively and compared with the results of Huffman coding algorithm.

  4. Treatment of welding electrode manufacturing plant wastewater using coagulation/flocculation-nanofiltration as a hybrid process

    Directory of Open Access Journals (Sweden)

    H. A. Golestani

    2011-03-01

    Full Text Available High water consumption and water scarcity make industrial wastewater reuse necessary, especially in those industries characterized by polluted effluents such as welding electrode manufacturing industries. The present paper investigates the coupling of coagulation-flocculation with nanofiltration (NF to recycle water and reuse it in the process. First, the effect of different concentrations of a mixture of alum (Al2(SO43.18H2O and ferric chloride (FeCl3 on the pretreatment process was closely studied. Then the NF process was applied for complementary treatment. The NF results show that, by increasing both flow rate and transmembrane pressure (TMP, permeate flux is increased. The NF results also show that the COD value decreases below 2 mg/l, TDS rejection approaches 82%, turbidity decreases below 1 NTU and the hardness is lower than the factory constraint (100 mg/l as CaCO3, allowing the reuse of the treated wastewater in the process.

  5. Numerical study of the enhancement of heat transfer for hybrid CuO-Cu Nanofluids flowing in a circular pipe.

    Science.gov (United States)

    Balla, Hyder H; Abdullah, Shahrir; Mohdfaizal, Wan; Zulkifli, Rozli; Sopian, Kamaruzaman

    2013-01-01

    A numerical simulation model for laminar flow of nanofluids in a pipe with constant heat flux on the wall was built to study the effect of the Reynolds number on convective heat transfer and pressure loss. The investigation was performed for hybrid nanofluids consisting of CuO-Cu nanoparticles and compared with CuO and Cu in which the nanoparticles have a spherical shape with size 50, 50, 50nm respectively. The nanofluids were prepared, following which the thermal conductivity and dynamic viscosity were measured for a range of temperatures (10 -60°C). The numerical results obtained were compared with the existing well-established correlation. The prediction of the Nusselt number for nanofluids agrees well with the Shah correlation. The comparison of heat transfer coefficients for CuO, Cu and CuO-Cu presented an increase in thermal conductivity of the nanofluid as the convective heat transfer coefficient increased. It was found that the pressure loss increases with an increase in the Reynolds number, nanoparticle density and particle volume fraction. However, the flow demonstrates enhancement in heat transfer which becomes greater with an increase in the Reynolds number for the nanofluid flow.

  6. Effect of preemptive weld overlay sequence on residual stress distribution for dissimilar metal weld of Kori nuclear power plant pressurizer

    Energy Technology Data Exchange (ETDEWEB)

    Bae, Hong Yeol; Song, Tae Kwang; Chun, Yun Bae; Oh, Chang Young; Kim, Yun Jae [Korea Univ., Seoul (Korea, Republic of); Lee, Kyoung Soo; Park, Chi Yong [Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

    2008-07-01

    Weld overlay is one of the residual stress mitigation method which arrest crack. An overlay weld sued in this manner is termed a Preemptive Weld OverLay(PWOL). PWOL was good for distribution of residual stress of Dissimilar Metal Weld(DMW) by previous research. Because range of overlay welding is wide relatively, residual stress distribution on PWR is affected by welding sequence. In order to examine the effect of welding sequence, PWOL was applied to a specific DMW of KORI nuclear power plant by finite element analysis method. As a result, the welding direction that from nozzle to pipe is better good for residual stress distribution on PWR.

  7. Research on H2S Corrosion Resistance Performance of X60 Helical Submerged Arc Welded(SAWH)Pipe%X60螺旋埋弧焊管抗H2S腐蚀性能研究

    Institute of Scientific and Technical Information of China (English)

    梁根选

    2011-01-01

    Regarding to great demand for steel pipe with resistance to corrosion in the oil and gas pipeline construction in China, this article introduced the research work to pipeline steel and steel pipe under the anti-H2S condition, through physical and chemical performance, hydrogen-inductive crack (HIC), sulfide stress cracking (SSC) and other tests, it carried out resistance to corrosion study to X60 pipeline steel and SAWH pipe, and achieved the following results. Through research and analysis on the resistance to H?5 corrosion welded pipe from the abroad, it put forward resistance to H2S corrosion technical requirements of X60 HRC and X60 SAWH pipe. It pointed out that metallurgy process, especially control the content of S and P, which is the critical factor to determine the material performance to resistance to H2S corrosion; In addition, the amounts, shape, distribution and non-metallic inclusions in steel, as well as, the type, configuration of microstructure also affected resistance to H2S corrosion. It conducted the tests of HIC and SSC under low and high stress conditions to X60 HRC and X60 SAWH pipe produced by optimized welding procedure. The test results showed that the mechanical performance of SAWH pipe and resistance to H2S performance indexes can meet the requirements of technical specification.The developed X60 resistance to H2S corrosion SAWH pipe is widely used in the domestic oil and gas pipelines, these pipelines are under good service.%针对我国油气输送管线建设中需要大量耐腐蚀钢管的需求,进行了耐H2S环境腐蚀下的管线钢及输送钢管的研究工作,通过理化性能、氢致开裂、硫化物应力开裂等试验对X60管线钢和螺旋埋弧焊管进行了耐蚀性研究,取得了以下结果:通过对国外抗H2S腐蚀焊管的技术条件分析研究,提出我国X60抗H2S卷板技术要求和X60螺旋埋弧焊管抗H2S腐蚀性能的要求,指出冶金工艺,尤其是S,P含量的控制是决定材料抗硫化

  8. X65级高频焊接钢管爆裂原因分析%Cause Analysis on Bursting of X65 High Frequency Welded Steel Pipe

    Institute of Scientific and Technical Information of China (English)

    张良; 罗金恒; 冯耀荣; 张华; 张广利

    2011-01-01

    Bursting reasons for the φ457 mm× 7.1 mm X65 grade high frequency welded (HFW) pipeline was analyzed by means of chemical compositions analysis, mechanical properties test, metallographic examination and scanning electron microscope analysis.The results show that existing cold welding defects in the welding line and disqualification of impact ductility of the welding line were main reasons for the bursting.The effective bearing area reduced because of the cold welding defects and the original cracks initiated and expanded in the welding line.At the same time the ability of resistance the crack spreading was worsened because of low impact ductility of the welding line.So the X65 grade pipeline burst at the welding line under the force of hydraulic pressure test.%通过化学成分分析、力学性能测试、金相检验以及扫描电镜分析等方法对某规格为φ457 mm×7.1 mm的X65级高频焊(HFW)钢管水压试验时发生爆裂的原因进行了分析.结果表明:钢管爆裂失效是由于其直焊缝上存在冷焊缺陷以及焊缝冲击韧度不合格所致;焊缝中存在冷焊缺陷使其有效承载面积减小,原始裂纹在冷焊缺陷处萌生并扩展,加之焊缝冲击韧度低,抗裂纹扩展能力差,在水压试验压力作用下最终导致该钢管于焊缝处失稳爆裂.

  9. A Hybrid IC Lead Circumcolumnar Welding Technology%一种混合厚膜电路引线绕焊技术

    Institute of Scientific and Technical Information of China (English)

    周峻霖; 夏俊生; 侯育增; 肖勇兵

    2012-01-01

    混合厚膜电路工艺加工中,微电子引线焊接既是制造中的关键工艺技术,又是研究最为薄弱之处。混合厚膜功率电路工作温度较高,组件安装温度可达300℃左右,如使用含铅普通低温焊料,整件组装时会导致焊料熔融、引线移位、电路失效,影响焊接可靠性。文章详细介绍了一种引线绕焊技术,通过工艺实验说明了研究过程,结合高低温焊料使用获得较实用的绕焊工艺实施方法和要求,保证了镀银铜线的高温焊接强度,提高了功率及航天电路外引线焊接可靠性。%Microelectronic lead welding is both key processing technology and the weakest point of Hybrid IC research. Hybrid Power circuits maintains high working temperature, the module assembly temperature could reach 300~C; while applied with common solder paste in Lead welding, the high temperature raised during device assembly would cause the internal solder paste to melt, then the leads would move off from their original locations, leading to circuits failure & lowering-down of comprehensive welding reliability. This paper introduced an Lead Circumcolumnar Welding technology, and also described the research course and experiments. Moreover, through many examples and test data, it verified a practical processing method and criterion of Lead Circumcolumnar Welding using varied solder pastes, obtained the welding Specification. Through research, the silver-plated copper wire welding strength has been assured, and the oower & soace aoolication circuits lead weldin~ reliability bein~ ~reatlv imoroved.

  10. 管线钢大电流双面高速埋弧焊接用焊丝研制%Development of Wire for Large Current Double Side Submerged Arc Welding of Pipe Steel

    Institute of Scientific and Technical Information of China (English)

    彭云; 陈武柱; 许祖泽

    2001-01-01

    介绍了石油、天然气输送管线用埋弧焊丝的特征及高韧性焊丝成分设计原则。分别采用92kg高频感应炉实验室冶炼,500kg中频感应炉半工业性冶炼和300t顶吹氧气转炉工业化大生产冶炼,进行焊丝研制。对所研制的焊丝配合烧结焊剂SJ101,进行了无坡口双面埋弧焊试验,测试了焊缝成分、冲击韧度、金相组织、硬度和接头抗拉强度。用扫描电镜分析了冲击断口形貌及夹杂物组成,透射电镜分析了焊缝金属的微观结构,俄歇试验分析了B、Ti、N在焊缝中的分布。结果表明,B在原奥氏体晶界偏聚,可抑制先共析铁素体在晶界析出,弥散分布的细小夹杂物有助于针状铁素体的生成,配合降低S、P、气体元素和杂质含量,可使焊缝金属具有高的韧性。焊缝硬度在HV185~HV214之间,与母材平均硬度HV190为同一水平。焊缝金属横向抗拉强度高于母材。%In this paper,the characteristics of wire for submerged arc welding of oil and gas pipe line and the principles for the design of chemical compositions of high toughness welding wire are discussed.Steels of wire are smelted in high frequency induction furnace,medium frequency induction furnace,and top oxygen blown converter respectively.Matching the agglomerated flux SJ101,these wires are used for double side submerged arc welding.The chemical compositions,impact toughness,microstructure of weld metal and hardness and tensile strength of welded joint are investigated.The fractured surfaces of impact specimens are analyzed by scanning electron microscope,the microstructures of weld metal are analyzed by transmission electron microscope,and the distributions of B,Ti,N are examined by Auger spectrum analysis.It is indicated that B segregates in the boundary of original austenite grains,that is beneficial for the restriction proeutectoid ferrite.Uniformly distributed particles are helpful for the

  11. Fatigue experiments on hybrid welded connections made of very high strength steels

    NARCIS (Netherlands)

    Pijpers, R.J.M.; Kolstein, M.H.; Romeijn, A.; Bijlaard, F.S.K.

    2009-01-01

    In a fatigue loaded structure made of Very High Strength Steels (VHSS) absolute and relative stress variations will be higher compared to those in structures made of lower grade steels. Stress concentrations in joints reduce the advantage of VHSS under cyclic loading. A hybrid connection, consisting

  12. A study of processes for welding pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Weston, J. (ed.)

    1991-07-01

    A review was made of exisiting and potential processes for welding pipelines: fusion welding (arc, electron beam, laser, thermit) and forge welding (friction, flash, magnetically impelled arc butt, upset butt, explosive, shielded active gas, gas pressure). Consideration of J-lay operations gave indications that were reflections of the status of the processes in terms of normal land and offshore S-lay operation: forge welding processes, although having promise require considerable development; fusion welding processes offer several possibilities (mechanized GMA welding likely to be used in 1991-2); laser welding requires development in all pipeline areas: a production machine for electron beam welding will involve high costs. Nondestructive testing techniques are also reviewed. Demand for faster quality assessment is being addressed by speeding radiographic film processing and through the development of real time radiography and automatic ultrasonic testing. Conclusions on most likely future process developments are: SMAW with cellulosic electrodes is best for tie-ins, short pip runs; SMAW continues to be important for small-diameter lines, although mechanized GMA could be used, along with mechanical joining, MIAB, radial fraction, and flash butt; mechanized GMA welding is likely to predominate for large diameter lines and probably will be used for the first J-lay line (other techniques could be used too); and welding of piping for station facilities involves both shop welding of sub-assemblies and on-site welding of pipe and sub-assemblies to each other (site welding uses both SMAW and GMAW). Figs, tabs.

  13. Advantages of MAG-STT Welding Process for Root Pass Welding in the Oil and Gas Industry

    Directory of Open Access Journals (Sweden)

    Pandzic Adi

    2016-02-01

    Full Text Available This paper describesthe basics of modern MAG-STT welding process and its advantages for root pass welding of construction steels in oil and gas industry. MAG-STT welding process was compared with competitive arc welding processes (SMAW and TIG, which are also used for root pass welding on pipes and plates. After experimental tests, the obtained results are analyzed and presented in this paper

  14. Building P-S-N Curves of Weld Metal of Spiral Submerge-Arc Welded X70 Steel Pipe%螺旋埋弧焊接X70钢管焊缝金属P-S-N 曲线的建立

    Institute of Scientific and Technical Information of China (English)

    郑新侠; 雒设计

    2016-01-01

    通过对螺旋埋弧焊接X70钢管焊缝金属进行疲劳试验,得到了不同应力幅和应力比下的疲劳寿命数据,对疲劳寿命的概率分布进行了分析;依据当量疲劳寿命公式,获得疲劳抗力系数和当量疲劳极限,并对其概率分布进行分析,进而建立了焊缝金属的P-S-N 曲线,给出了指定存活率下的疲劳寿命曲线。结果表明:焊缝金属的疲劳寿命服从对数正态分布,疲劳抗力系数服从对数正态分布,以当量应力表示的疲劳极限服从正态分布。%Fatigue tests were conducted on weld metal specimens cut from spiral submerge-arc welded X70 steel pipe.Fatigue life data at different stress amplitudes and stress rations were obtained.The probability distribution of these data was analyzed.Based on the equivalent fatigue life formula,values of fatigue resistant coefficient and equivalent fatigue limit were obtained and their probability distribution were also analyzed.The P-S-N curves of weld metal were built up.Fatigue life curves at given survivability were given.The results show that fatigue life of weld metal follows 1ogarithmic normal distribution,fatigue resistant coefficient follows logarithmic distribution and equivalent fatigue limit follows normal distribution.

  15. Wear Behavior of Aluminum Matrix Hybrid Composites Fabricated through Friction Stir Welding Process

    Institute of Scientific and Technical Information of China (English)

    Halil Ibrahim KURT; Murat ODUNCUOGLU; Ramazan ASMATULU

    2016-01-01

    Effects of friction stir processing (FSP)parameters and reinforcements on the wear behavior of 6061-T6 based hybrid composites were investigated.A mathematical formulation was derived to calculate the wear volume loss of the composites.The experimental results were contrasted with the results of the proposed model.The influ-ences of sliding distance,tool traverse and rotational speeds,as well as graphite (Gr)and titanium carbide (TiC) volume fractions on the wear volume loss of the composites were also investigated using the prepared formulation. The results demonstrated that the wear volume loss of the composites significantly increased with increasing sliding distance,tool traverse speed,and rotational speed;while the wear volume loss decreased with increasing volume fraction of the reinforcements.A minimum wear volume loss for the hybrid composites with complex reinforcements was specified at the inclusion ratio of 50% TiC+50% Al2 O3 because of improved lubricant ability,as well as resist-ance to brittleness and wear.New possibilities to develop wear-resistant aluminum-based composites for different in-dustrial applications were proposed.

  16. Laboratory work for preparation of scraping tests of high-frequency welded pipes using electrodynamic, ultrasonic transducers. Laboruntersuchungen zur Schabungspruefung hochfrequenzgeschweisster Rohre mittels elektrodynamischer US-Wandler

    Energy Technology Data Exchange (ETDEWEB)

    Koch, R.; Maurer, A. (Nuklear-Chemie und -Metallurgie GmbH (NUKEM), Alzenau (Germany, F.R.))

    1990-01-01

    High-resolution examinations for which coupling agents cannot be used are done with dry-coupled, electrodynamic ultrasonic transducers. A specific electrodynamic transducer supported by an air cushion has been used for measuring the wall thickness curve directly behind a high-frequency weld seam. The paper presents wall thickness profiles in unwelded zones and in scraped zones. (DG).

  17. Combined Laser Beam Welding and Brazing Process for Aluminium Titanium Hybrid Structures

    Science.gov (United States)

    Möller, F.; Grden, M.; Thomy, C.; Vollertsen, F.

    The current state of the art in light-weight construction is - for the case of aircraft structures - the use of either aluminium or titanium. Whereas aluminium is light-weight and less expensive, titanium offers superior corrosion properties at higher cost. In order to combine the advantages of both materials, a hybrid Ti-Al structure is proposed for e.g. seat-track application. In this paper, an overview of the results from this research work and the accompanying thermo-mechanical simulations will be reported and discussed. On the basis of the development of an appropriate system technology, the process development will be described, focusing on the main influencing parameters of the process on joint properties.

  18. Weldability of AISI 304 to copper by friction welding

    Energy Technology Data Exchange (ETDEWEB)

    Kirik, Ihsan [Batman Univ. (Turkey); Balalan, Zulkuf [Firat Univ., Elazig (Turkey)

    2013-06-01

    Friction welding is a solid-state welding method, which can join different materials smoothly and is excessively used in manufacturing industry. Friction welding method is commonly used in welding applications of especially cylindrical components, pipes and materials with different properties, for which other welding methods remain incapable. AISI 304 stainless steel and a copper alloy of 99.6 % purity were used in this study. This couple was welded in the friction welding machine. After the welding process, samples were analyzed macroscopically and microscopically, and their microhardness was measured. Tensile test was used to determine the bond strength of materials that were joined using the friction welding method. At the end of the study, it was observed that AISI 304 stainless steel and copper could be welded smoothly using the friction welding method and the bond strength is close to the tensile strength of copper. (orig.)

  19. Influence of weld structure on cross-weld creep behavior in P23 steel

    Energy Technology Data Exchange (ETDEWEB)

    Allen, D.J.; Degnan, C.C. [E.ON Engineering (United Kingdom); Brett, S.J. [RWE npower (United Kingdom); Buchanan, L.W. [Doosan Babcock (United Kingdom)

    2010-07-01

    A thick section pipe weld in low alloy steel P23 has been characterised by cross-weld creep rupture testing at a range of stresses, together with all-weld-metal and parent material testing, under the auspices of the UK High Temperature Power Plant Forum. The results generally show that the weld metal can be weak when tested in the transverse (cross-weld) orientation, and can fail with limited overall ductility by cracking in the zone of refined weld metal beneath the fusion boundary of the superposed weld bead. However, one specimen showed a much superior performance, which could be understood in terms of its locally more creep resistant weld macrostructure. The implications for P23 performance and weld manufacture are discussed. (orig.)

  20. Hybrid Al/steel-joints manufactured by ultrasound enhanced friction stir welding (USE-FSW): Process comparison, nondestructive testing and microscopic analysis

    Science.gov (United States)

    Thomä, M.; Wagner, G.; Straß, B.; Wolter, B.; Benfer, S.; Fürbeth, W.

    2017-03-01

    The process of friction stir welding (FSW) is an innovative joining technique, which proved its potential in joining dissimilar metals that are poorly fusion weldable. This ability opens a wide range for applications in industrial fields, where weight reduction by partial substitution of conventional materials through lightweight materials is a current central aim. As a consequence of this, the realization of aluminum / steel-joints is of great interest. For this material compound, several friction stir welds were carried out by different researchers for varying Al/steel-joints, whereas the definition of optimal process parameters as well as the increase of mechanical properties was in the focus of the studies. To achieve further improved properties for this dissimilar joint a newly developed hybrid process named “ultrasound enhanced friction stir welding (USE-FSW)” was applied. In this paper the resulting properties of Al/steel-joints using FSW and USE-FSW will be presented and compared. Furthermore, first results by using the nondestructive testing method “computer laminography” to analyze the developed joining area will be shown supplemented by detailed light-microscopic investigations, scanning electron microscopic analysis, and EDX.

  1. Microstructure characteristics and mechanical properties of laser-TIG hybrid welded dissimilar joints of Ti-22Al-27Nb and TA15

    Science.gov (United States)

    Zhang, Kezhao; Lei, Zhenglong; Chen, Yanbin; Liu, Ming; Liu, Yang

    2015-10-01

    Laser-TIG-hybrid-welding (TIG - tungsten inert gas) process was successfully applied to investigate the microstructure and tensile properties of Ti-22Al-27Nb/TA15 dissimilar joints. The HAZ of the arc zone in Ti-22Al-27Nb was characterized by three different regions: single B2, B2+α2 and B2+α2+O, while the single B2 phase region was absent in the HAZ of the laser zone. As for the HAZ in TA15 alloy, the microstructure mainly contained acicular α‧ martensites near the fusion line and partially remained the lamellar structure near the base metal. The fusion zone consisted of B2 phase due to the relatively high content of β phase stabilizing elements and fast cooling rate during the welding process. The tensile strength of the welds was higher than that of TA15 alloy because of the fully B2 microstructure in the fusion zone, and the fracture preferentially occurred on the base metal of TA15 alloy during the tensile tests at room temperature and 650 °C.

  2. 连续管管-管对接自动焊电弧偏吹现象的探讨%Discussion on Partial Arc Blow Phenomenon During Continuous Pipe-pipe Butt Welding

    Institute of Scientific and Technical Information of China (English)

    王维亮; 石凯; 刘彦明; 张伟妮

    2011-01-01

    In all-position automatic TIG butt welding for coiled tubing, arc blowing phenomenon often occurs. The analysis show that the main reasons for partial arc blow are small line energy, wire unstable, ground connection uncorrection, poor weld shape, edge preparationing unstandard, convection and other inappropriate welding parameters.The measures for avoiding or reducing the arc blowing partial are put forward.%在连续管全位置自动TIG对接焊中,经常会出现电弧偏吹现象.分析表明,引起电弧偏吹的主要原因有小线能量、送丝不稳定、地线连接不正确、焊道成型差、坡口加工不规范、热对流、焊接工艺参数不合适等.根据分析,提出了避免或减小电弧偏吹的措施.

  3. 49 CFR 192.287 - Plastic pipe: Inspection of joints.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Plastic pipe: Inspection of joints. 192.287... Than by Welding § 192.287 Plastic pipe: Inspection of joints. No person may carry out the inspection of joints in plastic pipes required by §§ 192.273(c) and 192.285(b) unless that person has been qualified...

  4. 49 CFR 192.283 - Plastic pipe: Qualifying joining procedures.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Plastic pipe: Qualifying joining procedures. 192... Materials Other Than by Welding § 192.283 Plastic pipe: Qualifying joining procedures. (a) Heat fusion... for making plastic pipe joints by a heat fusion, solvent cement, or adhesive method, the...

  5. A System for Complex Robotic Welding

    DEFF Research Database (Denmark)

    Madsen, Ole; Sørensen, Carsten Bro; Olsen, Birger

    2002-01-01

    This paper presents the architecture of a system for robotic welding of complex tasks. The system integrates off-line programming, control of redundant robots, collision-free motion planning and sensor-based control. An implementation for pipe structure welding made at Odense Steel Shipyard Ltd......., Denmark, demonstrates the system can be used for automatic welding of complex products in one-of-a-kind production....

  6. Four-point bending JCOC process:A new technology for forming longitudinally submerged arc welding pipe%大型直缝焊管四点弯曲JCOC成形新工艺

    Institute of Scientific and Technical Information of China (English)

    赵军; 孙红磊; 宋晓抗; 马瑞

    2012-01-01

    在分析大型直缝焊管四点弯曲JCO成形力学原理的基础上,对缩径矫圆的理论和实验进行研究,提出了四点弯曲JCOC成形新工艺.该工艺具有成形道次少、生产效率高、无需预弯边、残余应力小、柔性程度高、成形质量好和防止缺陷扩大等成形特点和优势.按照相似性原理,采用JCOC成形新工艺,以X80钢级φ1219mm×22mm钢管为原型,同比例缩小模具和管件尺寸,制成缩径矫圆后φ260.4mm× 4.7mm管坯.该批管坯的椭圆度最大值≤0.5%,满足生产技术要求.JCOC成形新工艺具有良好的市场推广和工程应用价值.%Based on the analysis of the mechanical principles of the "four-point bending JCO (J-Forming C-Forming O-Forming)" process for LSAW (longitudinal submerged ard welding) pipe as well as theoretical and experimental researches on "compression to make round", this paper presented a new technology called the "four-point bending JCOC (J-Forming C-Forming O-Forming and Compression to make round) process". The advantages of the new technology included fewer steps of formation, higher pro-ductivity, the dispensing with crimping process, less residual stress, higher flexibility, better forming quality and preventing the expansion of flaws. Scaling down the mold and pipe dimensions in accordance with the principle of similarity, this experiment used the new technology to make φ260. 4mm× 4. 7mm pipe samples from φ1219mm× 22mm of X80 steel pipe. The samples made by the new process met production requirements with the ovality up to 0. 5%. This indicated that the new technology had good marketing and engineering applications.

  7. 基于结构光的机器人弧焊混合视觉伺服控制%Hybrid Visual Servoing Control for Robotic Arc Welding Based on Structured Light Vision

    Institute of Scientific and Technical Information of China (English)

    徐德; 王麟琨; 涂志国; 谭民

    2005-01-01

    A novel hybrid visual servoing control method based on structured light vision is proposed for robotic arc welding with a general six degrees of freedom robot. It consists of a position control inner-loop in Cartesian space and two outer-loops. One is position-based visual control in Cartesian space for moving in the direction of weld seam, i.e., weld seam tracking, another is imagebased visual control in image space for adjustment to eliminate the errors in the process of tracking.A new Jacobian matrix from image space of the feature point on structured light stripe to Cartesian space is provided for differential movement of the end-effector. The control system model is simplified and its stability is discussed. An experiment of arc welding protected by gas CO2 for verifying is well conducted.

  8. Composite drill pipe

    Science.gov (United States)

    Leslie, James C [Fountain Valley, CA; Leslie, II, James C.; Heard, James [Huntington Beach, CA; Truong, Liem , Josephson; Marvin, Neubert [Huntington Beach, CA; Hans, [Anaheim, CA

    2008-12-02

    A composite pipe segment is formed to include tapered in wall thickness ends that are each defined by opposed frustoconical surfaces conformed for self centering receipt and intimate bonding contact within an annular space between corresponding surfaces of a coaxially nested set of metal end pieces. The distal peripheries of the nested end pieces are then welded to each other and the sandwiched and bonded portions are radially pinned. The composite segment may include imbedded conductive leads and the axial end portions of the end pieces are shaped to form a threaded joint with the next pipe assembly that includes a contact ring in one pipe assembly pierced by a pointed contact in the other to connect the corresponding leads across the joint.

  9. FLUXES FOR MECHANIZED ELECTRIC WELDING,

    Science.gov (United States)

    WELDING FLUXES, WELDING ), (* WELDING , WELDING FLUXES), ARC WELDING , WELDS, STABILITY, POROSITY, WELDING RODS, STEEL, CERAMIC MATERIALS, FLUXES(FUSION), TITANIUM ALLOYS, ALUMINUM ALLOYS, COPPER ALLOYS, ELECTRODEPOSITION

  10. 保护气体对激光-电弧复合焊接的影响%Effects of Shielding Gas in Laser-Arc Hybrid Welding

    Institute of Scientific and Technical Information of China (English)

    曾晓雁; 高明; 严军

    2011-01-01

    Laser-arc hybrid welding has absorbed wide interesting in the past years due to its potential industrial applications, in which shielding gas plays an important role to achieve the effective laser-arc synergy effect and stable process. The effects of the shielding gas on the bead quality for laser-arc hybrid welding are reviewed. The mechanisms about the parameters of the shielding gas on process characteristics, bead shape and joint mechanical properties are discussed.%激光-电弧复合焊接是焊接领域的研究热点,工业应用前景广阔.保护气体是实现激光一电弧有效复合、获得最大效能的关键参数.结合国内外研究及作者的研究工作,综述了保护气体成分、配比、流量等参数对激光一电弧复合焊接工艺特性,焊缝形貌特征和接头力学性能的影响及研究现状.

  11. Development of Weld Overlay Technology for Dissimilar Welds in Pressurizer Nozzles

    Energy Technology Data Exchange (ETDEWEB)

    Park, K. S.; Byeon, J. G.; Lee, J. B. [Doosan Heavy Industries and Construction Co., Daejeon (Korea, Republic of)

    2009-10-15

    As a result of Primary Water Stress Corrosion Cracking (PWSCC) in alloy 600, leaks in dissimilar metal welds of pressurizer nozzles were discovered recently in several US plants. The involved companies developed advanced repair techniques to prevent or repair PWSCC applying weld overlay procedures to dissimilar metal welds such as those between pipes and nozzles. Within 2 or 3 years, more than half of the nuclear power plants in Korea will have been in operation for more than 20 years. From this background, a weld overlay procedure has been developed in Korea for the dissimilar metal welds of pressurizer nozzles.

  12. Software Design and Application of Ultrasonic Automatic Flaw Detection System of Welded Steel Pipes%焊接钢管超声波自动探伤系统中的软件设计与应用

    Institute of Scientific and Technical Information of China (English)

    常少文

    2011-01-01

    The software design of pipe ultrasonic automatic flaw detection system, and its application on welded steel pipes production were introduced. It combined traditional ultrasonic inspection technology with some advanced technologies, such as industrial control computer, virtual instrument, intelligent flaw detection, etc. With the careful programming flaw detection operation, it could evaluate correctly and select strictly for complex flaw echo, its error in alarm could be effectively avoided. The review of flaw echo waveform overcame insufficiency of flaw category identification in ultrasonic automatic inspection, and achieved misinformation rate being smaller than 2%, and fail to report rate being zero.%分析了焊接钢管超声波自动探伤系统的软件设计以及在焊接钢管检测中的应用状况.把传统的超声波检测技术和先进的工业控制计算机、虚拟仪器和智能化探伤等技术相结合,配合精心编制的探伤操作程序,可做到对复杂缺陷回波的准确评价和严格筛选,有效地避免了系统的误报警.缺陷波形回放功能克服了超声波自动探伤中的缺陷种类难以识别的不足,并做到误报率<2%,漏报率为0.

  13. Evidence of cracks in austenitic pipe weldings with a radiometric inspection system; Nachweis von Rissen in austenitischen Rohrleitungsnaehten mit einem radiometrischen Pruefsystem

    Energy Technology Data Exchange (ETDEWEB)

    Maier, H.J.; Wuensch, W. [Stuttgart Univ. (Germany). Staatliche Materialpruefungsanstalt

    1999-08-01

    The paper reports the development of a radiometric prototype device and its application to inspection of austenitic weldings with intercrystalline crack defects. The device initially was intended to be used for supplemental inspection for clarification of contradictory or unclear testing results, but the results obtained justify to consider the possibility of using it as an independent, full-scope testing instrument. (orig./CB) [Deutsch] Berichtet wird ueber die Entwicklung eines Prototypes eines Radiometrie-Geraetes zur Pruefung von austenitischen Schweissnaehten mit interkristalliner Rissbildung, zunaechst als Entscheidungshilfe bei unklaren bzw. sich widersprechenden Pruefresultaten. Zwischenzeitlich wird auch daran gedacht, ein solches Geraet fuer eine vollstaendige Pruefung weiter zu entwickeln. (orig./DGE)

  14. Evidence of cracks in austenitic pipe weldings with a radiometric inspection system; Nachweis von Rissen in austenitischen Rohrleitungsnaehten mit einem radiometrischen Pruefsystem

    Energy Technology Data Exchange (ETDEWEB)

    Maier, H.J.; Wuensch, W. [Stuttgart Univ. (Germany). Staatliche Materialpruefungsanstalt

    1999-08-01

    The paper reports the development of a radiometric prototype device and its application to inspection of austenitic weldings with intercrystalline crack defects. The device initially was intended to be used for supplemental inspection for clarification of contradictory or unclear testing results, but the results obtained justify to consider the possibility of using it as an independent, full-scope testing instrument. (orig./CB) [Deutsch] Berichtet wird ueber die Entwicklung eines Prototypes eines Radiometrie-Geraetes zur Pruefung von austenitischen Schweissnaehten mit interkristalliner Rissbildung, zunaechst als Entscheidungshilfe bei unklaren bzw. sich widersprechenden Pruefresultaten. Zwischenzeitlich wird auch daran gedacht, ein solches Geraet fuer eine vollstaendige Pruefung weiter zu entwickeln. (orig./DGE)

  15. A thermal study of pipes with outer transverse fins

    Directory of Open Access Journals (Sweden)

    S. Gil

    2016-10-01

    Full Text Available This paper provides results of thermal investigations on pipes with outer transverse fins produced by placing a strip, being a form of helical spring which functions as a radiator, on the basis pipe. The investigations were carried out at the facility that enables measurements with respect to both natural and forced convection. Performance of the investigated pipes was assessed in relation to a non-finned pipe and a pipe welded with the use of Metal Active Gas (MAG technology. The experiments have shown that the finned pipe welding technology does not markedly affect their thermal efficiency, which has been confirmed by performed model calculations, while the welding technology has a crucial impact on their operating performance.

  16. Residual stress simulation of circumferential welded joints

    Directory of Open Access Journals (Sweden)

    Melicher R.

    2007-11-01

    Full Text Available Residual stresses are an important consideration in the component integrity and life assessment of welded structure. The welding process is very complex time dependent physical phenomenon with material nonlinearity. The welding is a thermal process with convection between fluid flow and welding body, between welding bodyand environment. Next type of boundary conditions is radiation and thermo-mechanical contact on the outer surface of gas pipe in the near of weld. The temperature variation so obtained is utilised to find the distribution of the stress field.In this paper, a brief review of weld simulation and residual stress modelling using the finite element method (FEM by commercial software ANSYS is presented. Thermo-elastic-plastic formulations using a von Mises yield criterion with nonlinear kinematics hardening has been employed. Residual axial and hoop stresses obtained from the analysis have been shown. The commercial FEM code ANSYS was used for coupled thermalmechanical analysis.

  17. Mechanized radiation testing of austenitic pipe welds. Testing of media filled pipes and determination of the flaw depth by tomosynthesis; Mechanisierte Durchstrahlungspruefung von Rundschweissnaehten. Pruefung mediengefuellter Rohrleitungen und Tiefenlagenbestimmung durch Tomosynthese

    Energy Technology Data Exchange (ETDEWEB)

    Ewert, U.; Redmer, B. [Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin (Germany); Mueller, J. [COMPRA GmbH, Frechen (Germany); Trobitz, M. [Kernkraftwerke Gundremmingen Betriebsgesellschaft mbH, Gundremmingen (Germany); Baranov, V.A. [Institute for Introscopy, Tomsk (Russian Federation)

    1999-08-01

    A compact detection system was built for multi-angle inspection of pipes, consisting of a high-sensitivity radiometric line scanner and an ultrasonic manipulator. Improved flaw imaging quality is achieved with this system as compared to film radiography. Measurements have been carried out on site in a nuclear power plant and in a laboratory. Better flaw imaging quality was also achieved in the testing of water-filled pipes. Non-linear tomosynthesis was applied for processing and interpretation of measured data. The system delivers considerably better images of planary materials inhomogeneitites, (such as cracks and lack-of-bond defects). (orig./CB) [Deutsch] Eine hoch empfindliche radiometrische Zeilenkamera wurde mit einem Ultraschall-Manipulator zu einem Gesamtsystem aufgebaut und fuer Mehrwinkel-Inspektionen von Rohrleitungen angewandt. Bei der Inspektion von Rundschweissnaehten an Rohren mit ca. 8... 20 mm Wanddicke wurde eine Verbesserung der Bildqualitaet im Vergleich zur Filmradiographie erreicht. Diese Messungen wurden in einem Kernkraftwerk unter Vor-Ort-Bedingungen sowie im Labor ausgefuehrt. Ein signifikantes Ansteigen der Bildqualitaet wurde auch bei der Pruefung von wassergefuellten Rohren erzielt. Methoden der nicht-linearen Tomosynthese wurden fuer die Verarbeitung und Interpretation der gemessenen Projektionsdaten genutzt. Das entwickelte System gestattet eine erhebliche Verbesserung der Anzeige von planaren Materialinhomogenitaeten (z.B. Risse und Bindefehler). (orig./DGE)

  18. Mechanized radiation testing of austenitic pipe welds. Testing of media filled pipes and determination of the flaw depth by tomosynthesis; Mechanisierte Durchstrahlungspruefung von Rundschweissnaehten. Pruefung mediengefuellter Rohrleitungen und Tiefenlagenbestimmung durch Tomosynthese

    Energy Technology Data Exchange (ETDEWEB)

    Ewert, U.; Redmer, B. [Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin (Germany); Mueller, J. [COMPRA GmbH, Frechen (Germany); Trobitz, M. [Kernkraftwerke Gundremmingen Betriebsgesellschaft mbH, Gundremmingen (Germany); Baranov, V.A. [Institute for Introscopy, Tomsk (Russian Federation)

    1999-08-01

    A compact detection system was built for multi-angle inspection of pipes, consisting of a high-sensitivity radiometric line scanner and an ultrasonic manipulator. Improved flaw imaging quality is achieved with this system as compared to film radiography. Measurements have been carried out on site in a nuclear power plant and in a laboratory. Better flaw imaging quality was also achieved in the testing of water-filled pipes. Non-linear tomosynthesis was applied for processing and interpretation of measured data. The system delivers considerably better images of planary materials inhomogeneitites, (such as cracks and lack-of-bond defects). (orig./CB) [Deutsch] Eine hoch empfindliche radiometrische Zeilenkamera wurde mit einem Ultraschall-Manipulator zu einem Gesamtsystem aufgebaut und fuer Mehrwinkel-Inspektionen von Rohrleitungen angewandt. Bei der Inspektion von Rundschweissnaehten an Rohren mit ca. 8... 20 mm Wanddicke wurde eine Verbesserung der Bildqualitaet im Vergleich zur Filmradiographie erreicht. Diese Messungen wurden in einem Kernkraftwerk unter Vor-Ort-Bedingungen sowie im Labor ausgefuehrt. Ein signifikantes Ansteigen der Bildqualitaet wurde auch bei der Pruefung von wassergefuellten Rohren erzielt. Methoden der nicht-linearen Tomosynthese wurden fuer die Verarbeitung und Interpretation der gemessenen Projektionsdaten genutzt. Das entwickelte System gestattet eine erhebliche Verbesserung der Anzeige von planaren Materialinhomogenitaeten (z.B. Risse und Bindefehler). (orig./DGE)

  19. Grooving corrosion of seam welded oil pipelines

    Directory of Open Access Journals (Sweden)

    Mohamed Hanafy El-Sayed

    2014-10-01

    Full Text Available 24” pipeline carrying oil was failed in the form of longitudinal crack at the 6 O’clock position resulting in oil spill. The failed pipe was investigated to reveal the main cause of its failure. The procedure of investigation was built on studying the intact pipe, rupture area, parent material, and intact weld. Results of chemical analysis, mechanical properties, and microstructure of the pipe material were confirmed with the specified standard. Cracks were originated from weld defected sites, initiated by grooving corrosion, propagated by inertia at the normal designed pressure condition, and stopped when stress relief is attained. It is recommended to use high quality ERW pipe, with its seam weld line positioned around the 12 O’clock during installation, to minimize and decelerate grooving corrosion. It is also important to perform regular or routine inspection, on suitable intervals, determined by past experience.

  20. Welding Curriculum.

    Science.gov (United States)

    Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

    This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

  1. Intermediate layer, microstructure and mechanical properties of aluminum alloy/stainless steel butt joint using laser-MIG hybrid welding-brazing method

    Science.gov (United States)

    Zhu, Zongtao; Wan, Zhandong; Li, Yuanxing; Xue, Junyu; Hui, Chen

    2017-07-01

    Butt joining of AA6061 aluminum (Al) alloy and 304 stainless steel of 2-mm thickness was conducted using laser-MIG hybrid welding-brazing method with ER4043 filler metal. To promote the mechanical properties of the welding-brazing joints, two kinds of intermediate layers (Al-Si-Mg alloy and Ag-based alloy) are used to adjust the microstructures of the joints. The brazing interface and the tensile strength of the joints were characterized. The results showed that the brazing interface between Al alloy and stainless steel consisted of double layers of Fe2Al5 (near stainless steel) and Fe4Al13 intermetallic compounds (IMCs) with a total thickness of 3.7 μm, when using Al-Si-Mg alloy as the intermediate layer. The brazing interface of the joints using Ag-based alloy as intermediate layer also consists of double IMC layers, but the first layer near stainless steel was FeAl2 and the total thickness of these two IMC layers decreased to 3.1 μm. The tensile strength of the joints using Al-Si-Mg alloy as the intermediate layer was promoted to 149 MPa, which was 63 MPa higher than that of the joints using Al-Si-Mg alloy as the intermediate layer. The fractures occurred in the brazing interface between Al alloy and stainless steel.

  2. Failure analysis on transportation fatigue of high frequency resistance welding pipe%高频电阻焊管运输疲劳失效分析

    Institute of Scientific and Technical Information of China (English)

    刘迎来; 王鹏; 池强

    2011-01-01

    利用化学成分分析、力学性能检测、压扁试验、宏观及微观分析等方法对输送管道施工现场发现的其中两根323.9 mm×6.4 mm HFW API 5L L360/X52高频电阻焊管纵向开裂的原因进行了分析。结果表明,高频电阻焊管管体上纵向裂纹属于运输疲劳裂纹,管体表面折叠、塑性损伤及运输过程中附加的周期应力等是高频电阻焊管产生疲劳失效的主要原因。%The crack reasons of two 323.9 mm×6.4 mm HFW API 5L L360/X52 pipes found on pipeline construction field,were analyzed by using chemical composition analysis,mechanical property test,flattening test,macro and micro analysis.The results show that longitudinal cracks on the body of HFW pipe are transport fatigue cracks.The surface folding,plastic damage and the additional cyclic stress in the transport are the main reasons for fatigue failure.

  3. The impact analysis of the connecting pipe length and diameter on the operation of a piston hybrid power machine of positive displacement with gas suction capacity

    Science.gov (United States)

    Shcherba, V. E.; Grigoriev, A. V.; Averyanov, G. S.; Surikov, V. I.; Vedruchenko, V. P.; Galdin, N. S.; Trukhanova, D. A.

    2017-08-01

    The article analyzes the impact of the connecting liquid pipe length and diameter on consumables and power characteristics of the piston hybrid power machine with gas suction capacity. The following operating characteristics of the machine were constructed and analyzed: the average height of the liquid column in the jacket space; instantaneous velocity and height of the liquid column in the jacket space; the relative height of the liquid column in the jacket space; volumetric efficiency; indicator isothermal efficiency; flowrate in the pump section; relative pressure losses during suction; relative flowrate. The dependence of the instantaneous pressure in the work space and the suction space of the compressor section on the rotation angle of the crankshaft is determined for different values of the length and diameter of the connecting pipeline.

  4. Analysis of arc pressure and its weld quality in hybrid ultra-high frequency pulse VP-GTAW process%HPVP-GTAW电弧力及焊接质量分析

    Institute of Scientific and Technical Information of China (English)

    从保强; 齐铂金; 杨明轩; 李伟; 王乐笑; 杨舟; 李玉龙

    2013-01-01

    分别以3种不同材质铝合金平板材料为试验对象,研究分析了复合超高频脉冲方波变极性钨极氩弧焊接(HPVP-GTAW)过程中电弧力的变化及其对焊缝成形特征和接头力学性能的影响.结果表明,与常规变极性氩弧焊工艺相比,脉冲方波电流的加入使得HPVP-GTAW电弧力显著增加,同时焊缝熔透率大幅提高,接头力学性能得到明显改善和提高;保持脉冲电流幅值和占空比基本不变,在10~80 kHz范围内,脉冲电流频率对焊接过程产生了重要影响,频率为40 kHz时,HPVP-GTAW电弧力和焊缝熔透率均达到最大,分别约为常规变极性焊接电弧的1.9倍和1.7倍.%The variations of arc pressure and weld characteristics in the welding of 2219, 2A14 and 5A06 aluminum alloys were investigated based on the hybrid ultrahigh frequency pulse current variable polarity gas tungsten arc welding ( HPVP-GTAW) process. The experimental results show that compared with the conventional VP-GTAW ( variable polarity gas tungsten arc welding) process, arc pressure and weld penetration expressed by the ratio of weld depth to width are enhanced predominantly with the effect of high frequency pulse current. Mechanical properties of welded joints are improved obviously. At the given pulse current amplitude and pulse duty cycle, the welding process is influenced significantly by the pulse current frequency in the range of 10 kHz to 80 kHz. At the given pulse frequency of 40 kHz, arc pressure and weld penetration of welded joints increased by about 90% and 70% , respectively, compared with that of welded joints with no effect of pulse current.

  5. Material properties of a dissimilar metal weld Inconel 600/ Inconel 82 weld filler/ Carbon Steel (Gr.106 B)

    Energy Technology Data Exchange (ETDEWEB)

    Knapp, S. [Univ. of Ottawa, Ottawa, Ontario (Canada); Duan, X. [CANDU Energy Inc., Mississauga, Ontario (Canada); Weck, A., E-mail: aweck@uottawa.ca [Univ. of Ottawa, Ottawa, Ontario (Canada)

    2012-07-01

    Inconel 600 pipes welded to Carbon-Steel are used in CANDU nuclear reactors. Fracture of these welded pipes has important consequences in term of safety, and therefore their mechanical properties need to be better understood. In this study, the weld region was analyzed at various length-scales using optical microscopy, micro hardness testing, small and large scale tensile testing, and Digital Image Correlation (DIC). Micro-hardness profiles showed variations across the weld and through thickness and were justified in terms of residual stresses. Local stress-strain curves were built using DIC and showed good agreement with stress-strain curves obtained from miniature tensile samples. (author)

  6. Effect of keyhole characteristics on porosity formation during pulsed laser-GTA hybrid welding of AZ31B magnesium alloy

    Science.gov (United States)

    Chen, Minghua; Xu, Jiannan; Xin, Lijun; Zhao, Zuofu; Wu, Fufa; Ma, Shengnan; Zhang, Yue

    2017-06-01

    This paper experimentally investigates the relationship between laser keyhole characteristics on the porosity formation during pulsed laser-GTA welding of magnesium alloy. Based on direct observations during welding process, the influences of laser keyhole state on the porosity formation were studied. Results show that the porosities in the joint are always at the bottom of fusion zone of the joint, which is closely related to the keyhole behavior. A large depth to wide ratio always leads to the increase of porosity generation chance. Keeping the keyhole outlet open for a longer time benefits the porosity restriction. Overlap of adjacent laser keyhole can effectively decrease the porosity generation, due to the cutting effect between adjacent laser keyholes. There are threshold overlap rate values for laser keyholes in different state.

  7. Advanced Welding Concepts

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

  8. Explosive welding of undersea pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Stalker, A.W.

    1978-02-01

    The phenomenon of explosive welding has been known informally for many years. A number of investigations reported the occurerence of solid phase bonds as an incidental effect when using high explosives in association with adjacent metal surfaces and probably the earliest formal record was the observation by Carl in 1944 of a bond between two copper discs in contact with a detonator. In 1957 Philipchuk reported what is now recognized as an explosive weld between aluminium channel sections and a steel die when carrying out explosive forming trials. Since then a great deal of development work has resulted in explosive welding becoming a well established manufacturing technique, particularly in the fields of cladding and the joining of tube/tubeplates. In more recent years the process has been extended to the welding of large diameter line pipe materials.

  9. Explosive welding could speed work on offshore pipelines

    Energy Technology Data Exchange (ETDEWEB)

    1974-06-01

    Explosive welding could speed the construction of offshore pipelines but must await the development of suitable standards. At the recent international conference on welding in offshore constructions (held in Newcastle upon Tyne, England, by the Welding Institute), the technique was shown to be capable of joining pipe of up to 32-in. (813 mm) diam and 0.1-in. (2.7 mm) wall thickness. One presentation, by T.J. Corbishley of Vickers Ltd.'s Underwater Engineering Unit, examined the potential of explosive welding and the expected performance of present in-service operations. The report indicates that the properties of the welded joints more than match those of the pipe, the explosives are comparatively insensitive to depth and can be remotely activated, and the welding speed is extremely high. These advantages will allow remote triggering of the charges from submersibles, reduced jointing and repair costs, and a means of taking energy to the sea in package form. The explosive technique: (1) does not require as accurate alignment and as close positioning of the pipe ends as the fusion welding process; (2) produces a weld in milliseconds; and (3) can produce a lap joint stronger than the pipe itself - providing a high-integrity weld joint. The technique is particularly valuable for saving time and money in end-capping operations as well as end-capping, jointing, and repair on the seabed with minimum support equipment both on the surface and on the seabed.

  10. Soldagem em operação: parte 1 - efeito do arrefecimento causado pelo fluido em tubulação de espessura 11 mm In-service welding: part 1: effect of freezing caused by fluid in 11 mm thick pipe

    Directory of Open Access Journals (Sweden)

    Paulo Faria

    2012-12-01

    Full Text Available Este trabalho avalia, na soldagem em operação, a influência do arrefecimento causado por um líquido fluindo em contato com a parede interna de uma tubulação sendo soldada por TIG (GTAW e eletrodo revestido (SMAW. A soldagem foi realizada na ligação de conexões de aço ASTM A105 a um tubo API 5L Gr X60 com espessura de 11 mm e de 6 mm. A circulação do fluido foi feita com água potável em duas faixas de temperatura, de 6 a 10ºC e 26 a 36ºC. Foram simuladas quatro juntas soldadas, avaliadas por meio de ensaios não destrutivos (inspeção visual, líquido penetrante, partículas magnéticas e ultrasom. Esta parte do trabalho apresenta os resultados dos ensaios destrutivos (tração, dobramento, impacto, fratura e dureza e análise macrográfica e micrográfica para o tubo de 11 mm de espessura. As juntas soldadas não apresentaram os problemas típicos da soldagem em operação, como trincas a frio e risco de perfuração. Os procedimentos de soldagem puderam ser qualificados, atendendo os critérios de aceitação das normas pertinentes. Foi possível concluir que o resfriamento acelerado causado pelo fluido em circulação, elevou consideravelmente a taxa de resfriamento na superfície interna do tubo. O efeito do arrefecimento causado pelo fluido no interior do tubo foi mais significativo que a temperatura deste fluido, tendo provocado o aumento na dureza da zona fundida e zona termicamente afetada e reduzido o alongamento no ensaio de tração, porém ainda em valores adequados para o tubo de 11 mm de espessura.This work evaluates for in-service welding, the influence of cooling caused by a liquid flowing in contact with the inner wall of a pipe being welded by TIG (GTAW and stick electrode (SMAW. The welding was done to join connections of an ASTM A105 to an 11mm and 6 mm thick API 5L Gr X60 steel pipe. The fluid circulation was made with potable water within two temperature ranges, of 6 to 10ºC and 26 to 36ºC. Four welded

  11. Aeronautical tubes and pipes

    Science.gov (United States)

    Beauclair, N.

    1984-12-01

    The main and subcomponent French suppliers of aircraft tubes and pipes are discussed, and the state of the industry is analyzed. Quality control is essential for tubes with regard to their i.d. and metallurgical compositions. French regulations do not allow welded seam tubes in hydraulic circuits unless no other form is available, and then rustproofed steel must be installed. The actual low level of orders for any run of tubes dictates that the product is only one of several among the manufacturers' line. Automation, both in NDT and quality control, assures that the tubes meet specifications. A total of 10 French companies participate in the industry, serving both civil and military needs, with some companies specializing only in titanium, steel, or aluminum materials. Concerns wishing to enter the market must upgrade their equipment to meet the higher aeronautical specifications and be prepared to furnish tubes and pipes that serve both functional and structural purposes simultaneously. Additionally, pipe-bending machines must also perform to tight specifications. Pipes can range from 0.2 mm exterior diameter to 40 mm, with wall thicknesses from 0.02 mm to 3 mm. A chart containing a list of manufacturers and their respective specifications and characteristics is presented, and a downtrend in production with reduction of personnel is noted.

  12. Alberta original the first to produce 40-foot pipe lengths : slurry pipeline production enters age of robotics

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    1999-07-01

    The Resources Letter conducted an interview with an Alberta original, Doug Golosky, regarding his latest innovation, a computerized welding machine that can weld 40-foot pipe length. The welder started his own company, Clearwater Welding, in 1984 and has since worked extensively for both Syncrude and Suncor. Since 1998 Clearwater Welding has collaborated with Matrix Wear Technologies Inc. to respond to the need for an improved pipeline product, particularly in the maintenance of chromium carbide overlaid piping which is commonly used for oil sand pipelines. Golosky, together with a mechanical engineer, designed a robotic, computerized machine that can weld 40 foot length chromium carbide pipes. Only one other company can produce 40-foot length pipes, and they are in the United States. The welder has been so successful that they are looking into the prospect of welding 80-foot pipe lengths. Because the system is computerized, it has proven to be very cost efficient. 1 fig.

  13. 9Cr2Mo钢高频焊管轧辊开裂原因分析%Analysis on Cracking Reason of 9Cr2Mo Steel High Frequency Welded Pipe Roller

    Institute of Scientific and Technical Information of China (English)

    何水平; 于安永; 石磊; 李雪峰

    2012-01-01

    The cracking phenomenon was found in 9Cr2Mo steel high frequency welded pipe roller when cleaning after heat treatment. Through analysis by fracture appearance, metallographic structure, mechanical properties and etc, it found some round cracking original exist in the center of fracture surface close to inside surface, the content of Ni and H is high in roller material, much more inclusion, serious dendritic segregation, and low impact value of roller. The inspection results showed that the H content of 9Cr2Mo steel roller is high, which caused hydrogen induced crack, and then induced brittle fracture under the action of stress.%针对9Cr2Mo钢高频焊管轧辊在热处理后清洗时发生开裂的现象,通过断口形貌、金相组织、化学成分、力学性能等方法进行分析,发现断面中心靠近内表面的部位有圆形裂纹源,轧辊材料中Ni和H含量偏高,夹杂物数量较多,枝晶偏析严重,轧辊的冲击值较低.检测结果表明:9Cr2Mo钢轧辊的H含量较高,导致轧辊内部产生氢致裂纹,进而在应力的作用下发生了脆性断裂.

  14. Software Design and Application of Automatic Ultrasonic Inspection System for Welded Pipe%焊接钢管超声波自动探伤检测系统的软件设计与应用

    Institute of Scientific and Technical Information of China (English)

    常少文

    2011-01-01

    In this article, the software design and application current status of automatic ultrasonic inspection system for welded pipe were analyzed. Combined traditional ultrasonic non-destructive inspection technology with some advanced technologies, such as industrial control computer, virtual instrument, intelligent flaw detection and so on, through flaw detection operational procedure, the complex flaw echo can be evaluated accurately and selected strictly. This will effectively avoid error alarm; the flaw waveform playback can overcome insufficiency of identifying flaw type. The field service proved that the false alarm rate is lower 2%, and the missing report rate is 0.%分析了焊接钢管超声波自动探伤检测系统的软件设计以及在焊接钢管检测中的应用状况.该系统把传统的超声波无损检测技术和先进的工业控制计算机、虚拟仪器、智能化探伤等技术相结合,通过探伤操作程序,可实现对复杂缺陷回波的准确评价和严格筛选,有效地避免了系统的误报警,而且其缺陷波形回放克服了超声波自动探伤检测中的缺陷种类难以识别的不足.现场使用证明该系统误报率小于2%,漏报率为0.

  15. Lightweight Heat Pipes Made from Magnesium

    Science.gov (United States)

    Rosenfeld, John N.; Zarembo, Sergei N.; Eastman, G. Yale

    2010-01-01

    Magnesium has shown promise as a lighter-weight alternative to the aluminum alloys now used to make the main structural components of axially grooved heat pipes that contain ammonia as the working fluid. Magnesium heat-pipe structures can be fabricated by conventional processes that include extrusion, machining, welding, and bending. The thermal performances of magnesium heat pipes are the same as those of equal-sized aluminum heat pipes. However, by virtue of the lower mass density of magnesium, the magnesium heat pipes weigh 35 percent less. Conceived for use aboard spacecraft, magnesium heat pipes could also be attractive as heat-transfer devices in terrestrial applications in which minimization of weight is sought: examples include radio-communication equipment and laptop computers.

  16. Removal of metal from acid mine drainage using a hybrid system including a pipes inserted microalgae reactor.

    Science.gov (United States)

    Park, Young-Tae; Lee, Hongkyun; Yun, Hyun-Shik; Song, Kyung-Guen; Yeom, Sung-Ho; Choi, Jaeyoung

    2013-12-01

    In this study, the microalgae culture system to combined active treatment system and pipe inserted microalgae reactor (PIMR) was investigated. After pretreated AMD in active treatment system, the effluent load to PIMR in order to Nephroselmis sp. KGE 8 culture. In experiment, effect of iron on growth and lipid accumulation in microalgae were inspected. The 2nd pretreatment effluent was economic feasibility of microalgae culture and lipid accumulation. The growth kinetics of the microalgae are modeled using logistic growth model and the model is primarily parameterized from data obtained through an experimental study where PIMR were dosed with BBM, BBM added 10 mg L(-1) iron and 2nd pretreatment effluent. Moreover, the continuous of microalgae culture in PIMR can be available. Overall, this study indicated that the use of pretreated AMD is a viable method for culture microalgae and lipid accumulation. Copyright © 2013 Elsevier Ltd. All rights reserved.

  17. Welding Technician

    Science.gov (United States)

    Smith, Ken

    2009-01-01

    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

  18. Synthesis and application of hybrid polymer composites based on silver nanoparticles as corrosion protection for line pipe steel.

    Science.gov (United States)

    Atta, Ayman M; El-Mahdy, Gamal A; Al-Lohedan, Hamad A; Ezzat, Abdurrahman O

    2014-05-16

    A facile method was developed to synthesize in high yield dispersed silver nanoparticles (AgNPs) with small particle sizes of less than 10 nm. Silver nitrate was reduced to silver nanoparticles by p-chloroaniline in the presence of polyoxyethylene maleate 4-nonyl-2-propylene-phenol (NMA) as a stabilizer. The produced AgNPs were used to prepare hybrid polymer based on N-isopropylacrylamide (NIPAm), 2-acrylamido-2-methylpropane sulfonic acid (AMPS), N,N-methylenebisacrylamide (MBA) and potassium persulfate (KPS) using a semi-batch solution polymerization method. The prepared AgNPs and hybrid polymer were characterized by Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD) patterns and transmission electron microscopy (TEM). The corrosion inhibition activity of the AgNPs and hybrid polymer towards steel corrosion in the presence of hydrochloric acid has been investigated by polarization and electrochemical impedance spectroscopy (EIS) methods. Polarization measurements indicate that the AgNPs and hybrid polymer acts as a mixed type-inhibitor and the inhibition efficiency increases with inhibitor concentration. The results of potentiodynamic polarization and EIS measurements clearly showed that the inhibition mechanism involves blocking of the steel surface by inhibitor molecules via adsorption.

  19. Plasma-MIG hybrid arc welding with PID increment constant current or voltage control algorithm%增量型PID恒流恒压控制的Plasma-MIG复合电弧焊接

    Institute of Scientific and Technical Information of China (English)

    杨涛; 张生虎; 高洪明; 吴林; 许可望; 刘永贞

    2013-01-01

    Plasma-MIG复合电弧焊接对电源的外特性输出及焊接过程控制有着很高的要求,以VC++软件开发工具为平台,推导了适合于Plasma-MIG复合电弧焊接的增量型PID控制算法,实现了对复合电弧焊接过程控制及电源外特性的要求.结果表明,增量型PID恒流恒压控制能够满足Plasma-MIG对电源外特性的输出要求.Plasma电弧和MIG电弧并不是相互独立的,两者以共享的电磁空间、导电气氛和焊丝为媒介建立起耦合关系.Plasma-MIG复合电弧焊接过程中,增量型PID控制下的Plasma电弧能够自发的调节自身电参数,来稳定电弧空间的电流密度,使得焊接过程中无飞溅.采用控制后,Plasma-MIG复合电弧焊焊接过程焊缝铺展好,焊接过程稳定,焊缝成形好.%Output characteristics of the power supply and welding process control are important factors for plasma-MIG hybrid arc welding. PID increment control algorithm suitable for Plasma-MIG hybrid arc welding was developed based on VC + + language in this paper, which optimized the output characteristics of the power supply and welding process control. The results show that the plasma arc and MIG arc were coupled with each other by sharing the electro-magnetic space, gas and filler metal. Plasma are controlled by PID increment control algorithm was capable of stabilizing the current density through the arc due to its self-adjusting function, without sputtering in the welding process. High stability, molten metal with excellent liquidity and weld with smooth surface were realized by plasma-MIG hybrid arc welding with PID increment control algorithm.

  20. Behavior of a crack within a Dissimilar Metal Weld Part by using an Overlay Weld

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kang Soo; Lee, Ho Jin; Lee, Bong Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2009-05-15

    In recent years, the dissimilar metal welds, Alloy 82/182 welds, used to connect the stainless steel piping and low alloy steel or carbon steel components in a nuclear reactor piping system have experienced a cracking due to a primary water stress corrosion (PWSCC).It is well known that one reason for the cracking is the residual stress by the weld. But, it is difficult to estimate the weld residual stress exactly due to the many parameters for the welding process. In this paper, a Butt model weld specimen was manufactured and the residual stresses of the weld specimen were measured by the X-Ray method and a Hole Drilling Technique. These results were compared with the results of the Butt FEM Model to confirm the confidence of the FEM input. Also, an analysis of the Crack FEM models made by the ABAQUS Code was performed to estimate the behavior of a crack within a Dissimilar Metal Weld Part (DMWP) when an overlay weld on the DMWP was done.

  1. 46 CFR 119.430 - Engine exhaust pipe installation.

    Science.gov (United States)

    2010-10-01

    ... exhaust systems must ensure minimum risk of injury to personnel. Protection must be provided in compliance... in bulkhead penetration glands for dry exhaust systems. A wet exhaust pipe may be welded to a steel... 46 Shipping 4 2010-10-01 2010-10-01 false Engine exhaust pipe installation. 119.430 Section...

  2. 46 CFR 182.430 - Engine exhaust pipe installation.

    Science.gov (United States)

    2010-10-01

    ... installation. (a) The design of all exhaust systems must ensure minimum risk of injury to personnel. Protection... be used in bulkhead penetration glands for dry exhaust systems. A wet exhaust pipe may be welded to a... 46 Shipping 7 2010-10-01 2010-10-01 false Engine exhaust pipe installation. 182.430 Section...

  3. 49 CFR 192.155 - Welded branch connections.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Welded branch connections. 192.155 Section 192.155... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION (CONTINUED) PIPELINE SAFETY TRANSPORTATION OF NATURAL AND OTHER GAS... connections. Each welded branch connection made to pipe in the form of a single connection, or in a header...

  4. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

    2003-01-01

    Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...... this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling...

  5. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

    2003-01-01

    this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling......Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...

  6. Research & Development of Grade X70 LSAW Steel Pipes for West-East Gas Pipeline

    Institute of Scientific and Technical Information of China (English)

    WangXiaoxiang; SunQi

    2004-01-01

    In this article the research and development of X70 large diameter longitudinal seam submerged arc welded (LSAW) steel pipes for West-East Gas Transportation Pipeline project (WEGTP) in China are introduced, including the key technique, fabrication of pipe production line, mass production and the latest progress of LSAW steel pipe technique.

  7. 49 CFR 192.285 - Plastic pipe: Qualifying persons to make joints.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Plastic pipe: Qualifying persons to make joints... Materials Other Than by Welding § 192.285 Plastic pipe: Qualifying persons to make joints. (a) No person may make a plastic pipe joint unless that person has been qualified under the applicable joining...

  8. 76 FR 38691 - Certain Pipe and Tube From Brazil, India, Korea, Mexico, Taiwan, Thailand, and Turkey

    Science.gov (United States)

    2011-07-01

    ...)] Certain Pipe and Tube From Brazil, India, Korea, Mexico, Taiwan, Thailand, and Turkey Institution of five-year review concerning the countervailing duty order on welded carbon steel pipe and tube from Turkey and the antidumping duty orders on certain pipe and tube from Brazil, India, Korea, Mexico,...

  9. Welding overlay analysis of dissimilar metal weld cracking of feedwater nozzle

    Energy Technology Data Exchange (ETDEWEB)

    Tsai, Y.L., E-mail: YLTsai@itri.org.t [National Chiao Tung University, Mechanical Engineering Department, 1001 TaHsueh Road, HsinChu, Taiwan 30010 (China); Industrial Technology Research Institute (ITRI), 195 Chung Hsing Rd., Sec.4 Chu Tung, HsinChu, Taiwan 310 (China); Wang, Li. H. [Industrial Technology Research Institute (ITRI), 195 Chung Hsing Rd., Sec.4 Chu Tung, HsinChu, Taiwan 310 (China); Fan, T.W. [Industrial Technology Research Institute (ITRI), 195 Chung Hsing Rd., Sec.4 Chu Tung, HsinChu, Taiwan 310 (China); Chung Hua University, Department of Civil Engineering and Engineering Informatics, 707, Sec.2, WuFu Rd., HsinChu, Taiwan 300 (China); Ranganath, Sam [Industrial Technology Research Institute (ITRI), 195 Chung Hsing Rd., Sec.4 Chu Tung, HsinChu, Taiwan 310 (China); Wang, C.K. [Taiwan Power Company (TPC), No.242, Sec. 3, Roosevelt Rd., Zhongzheng District, Taipei City 100, Taiwan (China); Chou, C.P. [National Chiao Tung University, Mechanical Engineering Department, 1001 TaHsueh Road, HsinChu, Taiwan 30010 (China)

    2010-01-15

    Inspection of the weld between the feedwater nozzle and the safe end at one Taiwan BWR showed axial indications in the Alloy 182 weld. The indication was sufficiently deep that continued operation could not be justified considering the crack growth for one cycle. A weld overlay was decided to implement for restoring the structural margin. This study reviews the cracking cases of feedwater nozzle welds in other nuclear plants, and reports the lesson learned in the engineering project of this weld overlay repair. The overlay design, the FCG calculation and the stress analysis by FEM are presented to confirm that the Code Case structural margins are met. The evaluations of the effect of weld shrinkage on the attached feedwater piping are also included. A number of challenges encountered in the engineering and analysis period are proposed for future study.

  10. Development of residual stress prediction model in pipe weldment

    Energy Technology Data Exchange (ETDEWEB)

    Eom, Yun Yong; Lim, Se Young; Choi, Kang Hyeuk; Cho, Young Sam; Lim, Jae Hyuk [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

    2002-03-15

    When Leak Before Break(LBB) concepts is applied to high energy piping of nuclear power plants, residual weld stresses is a important variable. The main purpose of his research is to develop the numerical model which can predict residual weld stresses. Firstly, basic theories were described which need to numerical analysis of welding parts. Before the analysis of pipe, welding of a flat plate was analyzed and compared. Appling the data of used pipes, thermal/mechanical analysis were accomplished and computed temperature gradient and residual stress distribution. For thermal analysis, proper heat flux was regarded as the heat source and convection/radiation heat transfer were considered at surfaces. The residual stresses were counted from the computed temperature gradient and they were compared and verified with a result of another research.

  11. Design of the Welded Pipe Forming Machine Based on SIEMENS S7-400 PLC and MM440 Inverter%基于西门子S7-400与MM440的焊管成型机设计

    Institute of Scientific and Technical Information of China (English)

    葛晓忠

    2013-01-01

    A welded pipe forming machine was designed based on SIEMENS S7-400 PLC and MM440 Inverter. According to the production process and the mechanical structure characteristics,the functions of positioning and calibration were realized by using SIE-MENS MM440 and absolute encoder. The structured programming and HMI screen optimization were also accomplished. The test result show that NA-type forming machine can be used to produce all kinds of different diameter welded pipes without changing rollers. The machine has many advantages,such as advanced forming process,low residual stress,high reliability and production efficiency.%开发一种基于西门子 S7-400与 MM440的焊管成型机,根据生产工艺流程及其机械结构特点,利用西门子MM440和绝对值编码器实现定位、标定功能,进行结构化编程和HMI画面优化。测试结果表明:NA型成型机能够实现在不更换轧辊的情况下生产各种不同口径的焊管,具有成型工艺先进、残余应力小、可靠性和生产效率高等优点。

  12. Soldadura (Welding). Spanish Translations for Welding.

    Science.gov (United States)

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  13. GMAW (Gas Metal Arc Welding) process development for girth welding of high strength pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Rajan, Vaidyanath; Daniel, Joe; Quintana, Marie [The Lincoln Electric Company, Cleveland, OH (United States); Chen, Yaoshan [Center for Reliable Energy Systems (CRES), Dublin, OH (United States); Souza, Antonio [Lincoln Electric do Brasil, Guarulhos, SP (Brazil)

    2009-07-01

    This paper highlights some of the results and findings from the first phase of a consolidated program co-funded by US Department of Transportation Pipeline and Hazardous Materials Safety Administration (PHMSA) and Pipeline Research Council Inc (PRCI) to develop pipe weld assessment and qualification methods and optimize X 100 pipe welding technologies. One objective of the program is to establish the range of viable welding options for X 100 line pipe, and define the essential variables to provide welding process control for reliable and consistent mechanical performance of the weldments. In this first phase, a series of narrow gap girth welds were made with pulsed gas metal arc welding (GMAW), instrumented with thermocouples in the heat affected zone (HAZ) and weld metal to obtain the associated thermal profiles, and instrumented to measure true energy input as opposed to conventional heat input. Results reveal that true heat input is 16%-22% higher than conventional heat input. The thermal profile measurements correlate very well with thermal model predictions using true energy input data, which indicates the viability of treating the latter as an essential variable. Ongoing microstructural and mechanical testing work will enable validation of an integrated thermal-microstructural model being developed for these applications. Outputs from this model will be used to correlate essential welding process variables with weld microstructure and hardness. This will ultimately enable development of a list of essential variables and the ranges needed to ensure mechanical properties are achieved in practice, recommendations for controlling and monitoring these essential variables and test methods suitable for classification of welding consumables. (author)

  14. Research on the Fatigue Property of HFW Pipe Welded Seam and Fatigue Life Forecast Method%HFW钢管焊缝疲劳特性与疲劳寿命预测方法研究

    Institute of Scientific and Technical Information of China (English)

    韩军; 高惠临; 韩新利

    2011-01-01

    受停输启用和供需变动的影响,油气管道的输送压力会发生周期性的变化,疲劳失效问题异常突出.特别是对于含有裂纹缺陷的管道,在疲劳载荷的作用下,若管道的应力强度因子幅超过疲劳裂纹扩展门槛值,裂纹就会发生疲劳扩展.当裂纹扩展到一定程度,超过管道运行压力下所能承受的临界缺陷极限尺寸,管道就会发生疲劳失效,从而影响到管道的使用寿命.采用高频疲劳试验机测试了X80钢级HFW焊管焊缝的疲劳裂纹扩展门槛值与疲劳裂纹扩展速率,结合API 579《适用性评价规范》中推荐的失效评估图技术(FAD)和Miner线性疲劳损伤积累理论,考虑了多种应力比对管道疲劳寿命的影响,建立了双参数HFW管道的疲劳寿命预测方法.%The transportation pressure of oil and gas pipeline can change periodically because of restart and supply change, so the fatigue failure problems stand out exceptionally. Especially for pipeline with crack defect, when the value of stress intensity factor exceeds fatigue crack expansion threshold value under fatigue load, the crack will expand; when crack expansion exceed critical defect extreme dimension under pipeline operation pressure, the fatigue failure of pipeline will happen, this will affect useful life of pipeline. In this article, the fatigue crack expansion threshold value of X80 HFW pipe welded seam and fatigue crack propagation rate were tested by using high-frequency fatigue testing machine, combined with the failure assessment diagram (FAD) recommended in API 579 Fitness-for-service Specification and the Miner's linear cumulative damage theory, considering the effect of combined stress ratio on pipeline fatigue life, the fatigue life forecast method for two-parameter HFW pipeline was established.

  15. Investigations on intergranular crack formation in circumferential welded joints of stainless steel piping in boiling water reactors; Untersuchungen zur interkristallinen Rissbildung in Rundschweissnaehten von Rohrleitungen aus austenitischen Staehlen in Siedewasserreaktoren

    Energy Technology Data Exchange (ETDEWEB)

    Blind, D.; Schick, M. [Univ. Stuttgart (Germany). Staatliche Materialpruefungsanstalt; Weber, G. [LuK Fahrzeug-Hydraulik, Bad Homburg (Germany); Wachter, O. [E.ON Kernkraft GmbH, Hannover (Germany); Widera, M. [RWE Energie AG, Essen (Germany); Kuester, K. [Hamburgische Electricitaetswerke AG, Hamburg (Germany)

    2001-07-01

    The heat-affected zone in the basis of multilayer welds of three different autenitic steels (Ni-stabilised, Ti-stabilised, unstabilised) was investigated in hot tensile tests and welding simulations. [German] Das WEZ-Verhalten in den Wurzeln von Mehrlagenschweissnaehten von drei unterschiedlichen austenitischen Staehlen, zum einen niob- oder titanstabilisiert, zum anderen unstabilisiert, wurde durch Heisszug- und Schweisssimulationsversuche ermittelt. (orig.)

  16. 热张减工艺对高频焊管API圆螺纹抗粘扣性能的影响%Effect of Hot Stretch-reducing Process on Gluing Resistance Property of High Frequency Welded Pipe API Round Thread

    Institute of Scientific and Technical Information of China (English)

    田晓龙

    2016-01-01

    如何提高高频焊管API圆螺纹的抗粘扣性能一直是油套管生产厂家的重点研究课题,通过对采用热张减工艺生产的高频焊管作为管坯生产的油套管的API圆螺纹抗粘扣性能进行分析,从热张减工艺对焊管性能的影响、API圆螺纹粘扣失效机理、 螺纹参数选配、 接箍镀层选用、 现场实际作业要求等方面进行了归纳分析,总结了热张减工艺对高频焊管API圆螺纹抗粘扣性能的影响,提出了一些在油套管生产中应注意的问题,具有一定的借鉴意义.%How to improve the gluing resistance property of HFW pipe API round thread is always the key point of the oil casing pipe manufacturers' research subject. In this paper it analyzed API round thread gluing resistance of HFW oil casing tube, the billet pipe was produced by hot stretch-reducing process. From the influence of hot stretch-reducing process on welded pipe performance, API round thread gluing failure mechanism, parameters matching, coupling coating selection, the actual requirements and so on carried out the inductive analysis. It also summarized the influence of hot stretch-reducing process on HFW pipe API round thread gluing resistance, proposed some problems that should be paid attention to in the production of tubing and casing, has certain reference significance.

  17. High frequency welded (ERW) casing

    Energy Technology Data Exchange (ETDEWEB)

    Duisberg, J. (Hoesch Roehrenwerke A.G., Hamm (Germany, F.R.))

    1980-09-01

    Due to the up-to-date standard in welding and testing techniques, the significance of ERW-casing is growing rapidly. The basic items of ERW-pipe are explained in detail. The forming mechanism, the high frequency welding by induction and contact welding processes is explained in detail as well as destructive and non-destructive testing methods. Finishing the ends as threading, thread control (gauging), power tight connection, pressure test and final quality control are rounding up the picture of the production of ERW-casing. Last but not least the test results from the joint strength- and collapse tests which are of outstanding interest for casings, are compared with API requirements in order to demonstrate compliance with API requirements.

  18. 1Cr5Mo珠光体耐热钢管的三种不同工艺研究%Research in three different welding technology of 1Cr5Mo pearlitic heat-resistant steel pipe

    Institute of Scientific and Technical Information of China (English)

    赵亮; 李宪臣; 刘海河

    2011-01-01

    Describes the three different welding technologies of applied to the steel currently by analyzing the weldability of Cr5Mo steel.It can be proposed that welding with the same materials as much as possible in order to avoid joints early failure in the operation and reduce welding cost when it has the availability of post weld heat treatment conditions and case of large-scale welding by comparing the performance differences of welded joints obtained and the implementation features with the three welding technology.If in the absence of heat treatment conditions or less maintenance in the field.it is also can be welded with different materials. However,we recommend using the new low-Cr high manganese AR617 weld rod to weld Cr5Mo so as to ensure that it will not low ductile fracture in the joints, the weld rod has excellent welding technology .Through joints sampling observation in the production practices and 44 000 hours service,performance is stable,fully meet the production requirements,the welding technology conditions is relatively simple.%通过分析1Cr5Mo钢的焊接性,介绍了当前应用于该钢种的三种不同的焊接工艺方法.通过比较三种焊接工艺方法所获得焊接接头性能差异和特点,提出在具备焊后热处理条件和大规模施焊情况下应尽可能采用同质材料进行焊接,以避免接头在运行中出现早期失效,降低焊接成本.在不具备热处理条件或现场维修量少的情况下,也可采用异质材料进行焊接.但是,为保证接头在长期高温运行下不出现低韧性脆性断裂,建议采用新型低铬高锰型AR617焊条焊接1Cr5Mo,该焊条焊接工艺性能优良,通过生产实践和对服役44000 h的接头取样观察,使用性能稳定,完全满足生产要求,其焊接工艺条件相对简单.

  19. Analysis of Residual Stress for Narrow Gap Welding Using Finite Element Method

    Science.gov (United States)

    Lee, Choon Yeol; Hwang, Jae Keun; Bae, Joon Woo

    Reactor coolant loop (RCL) pipes circulating the heat generated in a nuclear power plant consist of so large diameter pipes that the installation of these pipes is one of the major construction processes. Conventionally, a shield metal arc welding (SMAW) process has been mainly used in RCL piping installations, which sometimes caused severe deformations, dislocation of main equipments and various other complications due to excessive heat input in welding processes. Hence, automation of the work of welding is required and narrow-gap welding (NGW) process is being reviewed for new nuclear power plants as an alternative method of welding. In this study, transient heat transfer and thermo-elastic-plastic analyses have been performed for the residual stress distribution on the narrow gap weldment of RCL by finite element method under various conditions including surface heat flux and temperature dependent thermo-physical properties.

  20. Film videorecording and image processing systems: structural element welding

    Science.gov (United States)

    Konovalov, Nikolai A.; Veselovsky, Vladimir B.; Kovalenko, Vladimir I.; Lakhno, Nikolay I.; Skorik, Alexander D.; Furmanov, Valeri B.; Polyakov, Gennadiy A.

    1999-06-01

    With the aim of technological process automatization and control for high-frequency welding of different diameters pipes the machine-program complex (APC) was designed. APC gives the opportunity to create the cine- and telerecording of process in production conditions at the mill '159 - 529' of Novomoskovsky Tube Rolling Mill, Ukraine). With the help of APC in real functioning mill conditions the character of flashing zone length changing and the angle of convergence depending on pipe welding speed was investigated, also the zone of jumpers is defined. The comparison of theoretical and experimental data gave an opportunity to define a welding rate which is optimal for the most qualitative values of welded joints in the range of pipe products of mill '159 - 529.'

  1. Welding of AA1050 aluminum with AISI 304 stainless steel by rotary friction welding process

    OpenAIRE

    Chen Ying An; Francisco Piorino Neto; Eder Paduan Alves

    2010-01-01

    The purpose of this work was to assess the development of solid state joints of dissimilar material AA1050 aluminum and AISI 304 stainless steel, which can be used in pipes of tanks of liquid propellants and other components of the Satellite Launch Vehicle. The joints were obtained by rotary friction welding process (RFW), which combines the heat generated from friction between two surfaces and plastic deformation. Tests were conducted with different welding process parameters. The results we...

  2. 阀门进汽接管窄间隙热丝TIG焊接接头组织与性能相关性研究%Correlations Between Properties and Microstructure of Valve Inlet Pipe Joint Welded by NG-TIG with Hot Wire

    Institute of Scientific and Technical Information of China (English)

    杨仁杰; 沈学峰; 刘霞; 芦凤桂

    2012-01-01

    Narrow-gap tungsten inert gas (NG-TIG) with hot wire method was taken to weld X10CrMoVNb9-l valve inlet pipe in all positions. The correlations between properties and microstructure of weld joint were researched . There are different size of grains in weld seam such as coarse grains, fine grains etc. And with tempered martensite microstructure, which can cause some fluctuations on the properties of weld seam. The hardness test results show the hardness fluctuations in weld seam caused by different structures and size grains in weld seam. The hardness decreases after stress-rupture test comparison with the hardness as welded for all the regions including weld seam, heat affected zone and base metal. Lots of gathering carbides are found at welded joint especially for the grain boundaries, which can explain the decrease of hardness after stress-rupture test. The study results can provide references for the control of weld process parameters and the failure behavior during the service process at high temperature was discussed.%研究发现,焊缝是由粗晶、细晶等不同尺寸的晶粒组成,组织形貌为回火马氏体,这将会导致焊缝的性能发生波动,其硬度试验表明焊缝中存在不同程度的由于焊缝组织结构引起的波动.高温持久试验后再次进行硬度分析,发现经过高温持久试验后焊缝区硬度比试验前硬度略低,同时热影响区、母材等硬度也存在降低的现象.经分析发现,这与母材及焊缝中析出的碳化物相关,特别是晶界处碳化物的大量析出、聚集导致了接头性能的降低.本文的研究结果可为窄间隙热丝TIG焊过程参数控制及探讨高温服役过程中的失效行为提供依据.利用窄间隙热丝TIG焊对X10CrMoVNb9-1钢汽轮机阀门进汽接管进行多层全位置焊接,对焊接接头各微区组织与性能的相关性展开研究.

  3. Automatization of welding for nuclear power equipments and facilities

    Energy Technology Data Exchange (ETDEWEB)

    Tamai, Y.; Matsumoto, T.; Koyama, T. (Hitachi Ltd., Ibaraki (Japan). Hitachi Works)

    1980-09-01

    For the requirement of high reliability in the construction of nuclear power plants and the reduction of radiation exposure in the modefying works of existing plants, the automation and remote operation of welding have increased their necessity. In this paper, the present state of the automation of welding for making machines, equipments and pipings for nuclear power plants in Hitachi Ltd. is described, and the aim of developing the automation, the features of the equipments and the state of application to actual plants are introduced, centering around the automation of welding for large structures such as reactor containment vessels and the remote type automatic welding system for pipings. By these automations, the large outcomes were obtained in the improvement of welding quality required for the machines and equipments for atomic energy. Moreover, the conspicuous results were also obtained in case of the peculiar works to nuclear power plants, in which the reduction of the radiation exposure related to human bodies and the welding of high quality are demanded. The present state of the automation of welding for nuclear installations in Hitachi Ltd., the development of automatic welding equipments and the present state of application to actual plants, and the development and application of the automatic pipe working machine for reducing radiation exposure are explained.

  4. Welding technique studies on the "West-East" pipeline project

    Institute of Scientific and Technical Information of China (English)

    Sui Yongli; Du Zeyu; Huang Fuxiang; Qi Lichun

    2006-01-01

    This paper described the work of welding process design for the "West-East" pipeline project, which is high pressure, large diameter and heavy wall thickness. According to the different geographical situation, climate, culture and the flexibility of the welding methods, this work recommended the semi-automatic process at the east and middle sections and automatic process at the west section of the pipeline project. The manual process is recommended on the tie-in joints and repairs. The double joint pipe and the 3 joint pipe are recommended at the water net place and some in-ditch welding place to reduce the welding volume. Also the special redesigned bevels are recommended for the automatic process and the semiautomatic process. Through all destructive tests, the results shows the welds are meet the requirements of related standards,specifications and design documents.

  5. Piping Flexibility

    Science.gov (United States)

    1978-01-01

    A NASA computer program aids Hudson Engineering Corporation, Houston, Texas, in the design and construction of huge petrochemical processing plants like the one shown, which is located at Ju'aymah, Saudi Arabia. The pipes handling the flow of chemicals are subject to a variety of stresses, such as weight and variations in pressure and temperature. Hudson Engineering uses a COSMIC piping flexibility analysis computer program to analyze stresses and unsure the necessary strength and flexibility of the pipes. This program helps the company realize substantial savings in reduced engineering time.

  6. Piping Analysis

    Science.gov (United States)

    1980-01-01

    Burns & McDonnell provide architectural and engineering services in planning, design and construction of a wide range of projects all over the world. In design analysis, company regularly uses COSMIC computer programs. In computer testing piping design of a power plant, company uses Pipe Flexibility Analysis Program (MEL-21) to analyze stresses due to weight, temperature, and pressure found in proposed piping systems. Individual flow rates are put into the computer, then computer calculates the pressure drop existing across each component; if needed, design corrections or adjustments can be made and rechecked.

  7. Heat pipes

    CERN Document Server

    Dunn, Peter D

    1994-01-01

    It is approximately 10 years since the Third Edition of Heat Pipes was published and the text is now established as the standard work on the subject. This new edition has been extensively updated, with revisions to most chapters. The introduction of new working fluids and extended life test data have been taken into account in chapter 3. A number of new types of heat pipes have become popular, and others have proved less effective. This is reflected in the contents of chapter 5. Heat pipes are employed in a wide range of applications, including electronics cooling, diecasting and injection mo

  8. Characteristics of iron corrosion scales and water quality variations in drinking water distribution systems of different pipe materials.

    Science.gov (United States)

    Li, Manjie; Liu, Zhaowei; Chen, Yongcan; Hai, Yang

    2016-12-01

    Interaction between old, corroded iron pipe surfaces and bulk water is crucial to the water quality protection in drinking water distribution systems (WDS). Iron released from corrosion products will deteriorate water quality and lead to red water. This study attempted to understand the effects of pipe materials on corrosion scale characteristics and water quality variations in WDS. A more than 20-year-old hybrid pipe section assembled of unlined cast iron pipe (UCIP) and galvanized iron pipe (GIP) was selected to investigate physico-chemical characteristics of corrosion scales and their effects on water quality variations. Scanning Electron Microscope (SEM), Energy Dispersive X-ray Spectroscopy (EDS), Inductively Coupled Plasma (ICP) and X-ray Diffraction (XRD) were used to analyze micromorphology and chemical composition of corrosion scales. In bench testing, water quality parameters, such as pH, dissolved oxygen (DO), oxidation reduction potential (ORP), alkalinity, conductivity, turbidity, color, Fe(2+), Fe(3+) and Zn(2+), were determined. Scale analysis and bench-scale testing results demonstrated a significant effect of pipe materials on scale characteristics and thereby water quality variations in WDS. Characteristics of corrosion scales sampled from different pipe segments show obvious differences, both in physical and chemical aspects. Corrosion scales were found highly amorphous. Thanks to the protection of zinc coatings, GIP system was identified as the best water quality stability, in spite of high zinc release potential. It is deduced that the complicated composition of corrosion scales and structural break by the weld result in the diminished water quality stability in HP system. Measurement results showed that iron is released mainly in ferric particulate form. Copyright © 2016 Elsevier Ltd. All rights reserved.

  9. Estudo da soldagem de tubos de aço inoxidável duplex e superduplex na posição 5G Study of the welding of duplex and superduplex stainless steel pipes in the 5G position

    Directory of Open Access Journals (Sweden)

    Pedro Ivo Guimarães de Vasconcellos

    2010-09-01

    Full Text Available Os aços inoxidáveis duplex e superduplex possuem uma microestrutura austeno-ferrítica com fração média de cada fase de cerca 50%. A microestrutura duplex é responsável pelas excelentes propriedades mecânicas, especialmente o limite de escoamento e a tenacidade, e pela elevada resistência a corrosão por pites e sob tensão em meios contendo cloretos. A soldagem destes aços é frequentemente uma operação crítica. Neste trabalho, um tubo de superduplex SAF 2207 foi soldado pelo processo TIG (GTAW no passe de raiz e eletrodo revestido (SMAW nos passes de enchimento, e um tubo de duplex SAF 2205 foi todo soldado pelo processo GTAW. A microestrutura do metal base, zona afetada termicamente (ZTA e metal de solda foi caracterizada e quantificada. As propriedades de tenacidade, resistência a corrosão e composição química foram avaliadas e correlacionadas. Os valores de tenacidade ao impacto Charpy-V foram considerados adequados. Não foi observada a precipitação de intermetálicos, carbonetos e nitretos. O melhor resultado no teste de corrosão da junta soldada de aço inox superduplex, comparado ao duplex, foi atribuído ao baixo teor de ferrita delta na solda e ZTA, e composição química da solda enriquecida em Cr, Mo, W e N.The duplex and superduplex stainless steels have an austenitic-ferritic microstructure with an average fraction of each phase of approximately 50%. This duplex microstructure is responsible for the excellent mechanical properties, specially the yield strength and toughness, and for the improved pitting and stress corrosion cracking resistance in chloride environments. Welding of these steels is often a critical operation. In this work, a superduplex stainless steel SAF 2507 pipe was welded by the GTAW process in the root pass and by SMAW process on filler passes, and one pipe of duplex SAF 2205 was entirely welded by the GTAW process. The microstructure of the base metal, heat affected zone (HAZ and weld

  10. Fracture mechanics models developed for piping reliability assessment in light water reactors: piping reliability project

    Energy Technology Data Exchange (ETDEWEB)

    Harris, D.O.; Lim, E.Y.; Dedhia, D.D.; Woo, H.H.; Chou, C.K.

    1982-06-01

    The efforts concentrated on modifications of the stratified Monte Carlo code called PRAISE (Piping Reliability Analysis Including Seismic Events) to make it more widely applicable to probabilistic fracture mechanics analysis of nuclear reactor piping. Pipe failures are considered to occur as the result of crack-like defects introduced during fabrication, that escape detection during inspections. The code modifications allow the following factors in addition to those considered in earlier work to be treated: other materials, failure criteria and subcritical crack growth characteristic; welding residual and vibratory stresses; and longitudinal welds (the original version considered only circumferential welds). The fracture mechanics background for the code modifications is included, and details of the modifications themselves provided. Additionally, an updated version of the PRAISE user's manual is included. The revised code, known as PRAISE-B was then applied to a variety of piping problems, including various size lines subject to stress corrosion cracking and vibratory stresses. Analyses including residual stresses and longitudinal welds were also performed.

  11. Shielding gas effect on weld characteristics in arc-augmented laser welding process of super austenitic stainless steel

    Science.gov (United States)

    Sathiya, P.; Kumar Mishra, Mahendra; Soundararajan, R.; Shanmugarajan, B.

    2013-02-01

    A series of hybrid welding (gas metal arc welding-CO2 laser beam welding) experiments were conducted on AISI 904L super austenitic stainless steel sheet of 5 mm thickness. A detailed study of CO2 Laser-GMAW hybrid welding experiments with different shielding gas mixtures (100% He, 50% He+50% Ar, 50%He+45% Ar+5% O2, and 45% He+45% Ar+10% N2) were carried out and the results are presented. The resultant welds were subjected to detailed mechanical and microstructural characterization. Hardness testing revealed that the hardness values in the fusion zone were higher than the base material irrespective of the parameters. Transverse tensile testing showed that the joint efficiency is 100% with all the shielding gas experimented. Impact energy values of the welds were also found to be higher than the base material and the fractrograph taken in scanning electron microscope (SEM) has shown that the welds exhibited dimple fracture similar to the base material.

  12. ELECTRIC WELDING EQUIPMENT AND AUTOMATION OF WELDING IN CONSTRUCTION,

    Science.gov (United States)

    WELDING , *ARC WELDING , AUTOMATION, CONSTRUCTION, INDUSTRIES, POWER EQUIPMENT, GENERATORS, POWER TRANSFORMERS, RESISTANCE WELDING , SPOT WELDING , MACHINES, AUTOMATIC, STRUCTURES, WIRING DIAGRAMS, USSR.

  13. Syllabus in Trade Welding.

    Science.gov (United States)

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

  14. Fracture properties evaluation of stainless steel piping for LBB applications

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Y.J.; Seok, C.S.; Chang, Y.S. [Sung Kyun Kwan Univ., Suwon (Korea, Republic of)

    1997-04-01

    The objective of this paper is to evaluate the material properties of SA312 TP316 and SA312 TP304 stainless steels and their associated welds manufactured for shutdown cooling line and safety injection line of nuclear generating stations. A total of 82 tensile tests and 58 fracture toughness tests on specimens taken from actual pipes were performed and the effect of various parameters such as the pipe size, the specimen orientation, the test temperature and the welding procedure on the material properties are discussed. Test results show that the effect of the test temperature on the fracture toughness was significant while the effects of the pipe size and the specimen orientation on the fracture toughness were negligible. The material properties of the GTAW weld metal was in general higher than those of the base metal.

  15. Effects of shielding gas on weld shape and arc characteristic in laser+twin-electrode MAG hybrid welding%保护气体对激光+双丝MAG复合焊焊缝形貌和电弧特性的影响

    Institute of Scientific and Technical Information of China (English)

    李明利

    2012-01-01

    在激光+单电弧复合焊工艺的基础上,通过再添加一个电孤的方式,形成激光+双丝脉冲MAG复合焊工艺.研究了保护气体为φ(Ar)80%+φ(CO2)20%(情况A)和φ(Ar)40%+φ(CO2)10%+φ(He)50%(情况B)时对激光+双丝MAG复合焊焊缝表面成形和电弧特性的影响.利用LabVIEW信号采集系统和高速摄像系统同步采集焊接电流、电孤电压波形和电弧形态.结果表明,在焊缝表面和焊道两侧边缘处,肉眼可见斑点状、不连续的氧化物,情况A与情况B相比,情况A氧化物含量高,熔宽小;而情况B焊道平整,鱼鳞纹清晰.情况A中由于CO2含量较高,使其对电弧的冷却作用增强,减弱了激光对电弧的稳定作用,断弧次数比情况B多.%Based on laser+single are welding,the laser-rtwin-electiode MAG hybrid welding is developed by adding the other arc.With the shielding gas of y (Ar)80%+φ(CO2)20%(condition A) and φ(Ar)40%+φ(He)50%+φ(CO2)10%(condition B),the effects of the varying ratio of C02 on weld shape and arc characteristic are studied in laser+twin-electrode MAG hybrid welding.The LabVIEW signal acquisition system and high-speed photography system are used to monitor welding current,arc voltage and arc behavior.The results show that spotted and discontinuous oxides are visible on the surface and both sides of the weld.Compared condition A with condition B,the oxides content under condition A is high and the weld width is small.Then under condition B,the weld is smooth and scaly figure is distinct.Due to the high CO; ratio in condition A.the effect of cooling arcs is enhanced and the effect of stabilizing arcs is weakened.The arc interruption times under condition A is more than under condition B.

  16. Innovative Tools Advance Revolutionary Weld Technique

    Science.gov (United States)

    2009-01-01

    (no toxic smoke or shielding gas, liquid metal splatter, arcing, dangerous voltage, or radiation), and environmentally sound (no consumables, fumes, or noise) than fusion welding. Under computer control, an automated FSW machine can create welds with high reproducibility, improving efficiency and overall quality of manufactured materials. The process also allows for welding dissimilar metals as well as those metals considered to be "unweldable" such as the 7xxx series aluminum alloys. Its effectiveness and versatility makes FSW useful for aerospace, rail, automotive, marine, and military applications. A downside to FSW, however, is the keyhole opening left in the weld when the FSW pin tool exits the weld joint. This is a significant problem when using the FSW process to join circumferential structures such as pipes and storage containers. Furthermore, weld joints that taper in material thickness also present problems when using the conventional FSW pin tool, because the threaded pin rotating within the weld joint material is a fixed length. There must be capability for the rotating pin to both increase and decrease in length in real time while welding the tapered material. (Both circumferential and tapered thickness weldments are found in the space shuttle external tank.) Marshall engineers addressed both the keyhole and tapered material thickness problems by developing the auto-adjustable pin tool. This unique piece of equipment automatically withdraws the pin into the tool s shoulder for keyhole closeout. In addition, the auto-adjustable pin tool retracts, or shortens, the rotating pin while welding a weld joint that tapers from one thickness to a thinner thickness. This year, the impact of the Marshall innovation was recognized with an "Excellence in Technology Transfer Award" from the Federal Laboratory Consortium.

  17. 气体保护对304不锈钢激光-CMT电弧复合热源焊接接头冲击韧性的影响%Effect of gas shielding on impact toughness of 304 stainless steel laser-CMT hybrid welded joint

    Institute of Scientific and Technical Information of China (English)

    王小朋; 黄瑞生; 张毅梅; 王旭友

    2012-01-01

    20 mm thick 304 stainless steel was welded by the laser-CMT hybrid welding with argon gas as the shielding gas. The effects of different gas shielding effect on the impact toughness of welded joint were analyzed. The experimental results were compared with that of TIG welding with filler wire. The results indicated that different gas shield effect had different effects on the impact toughness of 20 mm thick 304 stainless steel joint under argon atmosphere. The impact toughness of hybrid welded joint is high with the effective protection,which can be the same high as the impact toughness of TIG welded joint with filler wire.%以20mm厚304不锈钢为研究对象,在纯Ar气保护条件下,研究了气体保护效果对激光-CMT电弧复合热源焊接接头冲击韧性的影响,并将试验结果与TIG填丝焊进行对比.结果表明,气体保护效果对冲击韧性产生重要影响,当保护效果较好时,焊接接头的冲击韧性较高,基本达到TIG填丝焊的水平.

  18. TomoWELD. Precise detection of weld defects; TomoWELD. Defekte in Schweissnaehten praezise erkennen

    Energy Technology Data Exchange (ETDEWEB)

    Walter, David [Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin (Germany)

    2016-06-15

    Nuclear power plants are complex and technically elaborate systems whose aim is to produce electricity. They must meet the highest safety requirements. Within the reactors, nuclear reactions and radioactive transformations release energy which is used to evaporate water. The steam generated drives turbines that in turn are coupled with generators which convert the kinetic energy provided by the turbines into electrical energy. The process is easy to illustrate but difficult to control and requires technical equipment such as kilometre-long pipe systems. Austenitic steel is frequently used for this purpose because of its high strength and corrosion resistance. The individual pipe components are joined by welding. However, welds may contain hidden defects. Cracks, lack of fusion or pore nests that can remain undetected may have catastrophic consequences. Therefore, all welds in a nuclear power plant, without exception, must be checked. Approved non-destructive methods use ultrasound and X-ray. The technology developed at BAM is called TomoWELD. [German] Kernkraftwerke sind komplexe und technisch aufwendige Anlagen zur Gewinnung von Elektrizitaet. Sie muessen allerhoechsten Sicherheitsanspruechen genuegen. Die bei Kernreaktionen und radioaktiven Umwandlungen freiwerdende Energie wird genutzt, um Wasser zu verdampfen. Der Dampf treibt Turbinen an und die wiederum sind mit Generatoren gekoppelt, welche die durch die Turbinen bereitgestellte kinetische Energie in elektrische Energie umwandeln. Der Prozess laesst sich einfach darstellen, ihn zu steuern ist allerdings kompliziert und erfordert weitere technische Komponenten, wie beispielsweise kilometerlange Rohrleitungssysteme. Wegen seiner hohen Festigkeit sowie Korrosionsbestaendigkeit wird oft austenitischer Stahl dafuer verwendet. Gefuegt werden die einzelnen Rohrteile durch Schweissen. Doch Schweissnaehte koennen viele verborgene Defekte enthalten. Bleiben Risse, Bindefehler oder Porennester unentdeckt, kann das

  19. Investigation of compression and flexural performance of 2D braided hybrid composite pipe%2D编织混杂复合材料圆管压缩和弯曲性能研究

    Institute of Scientific and Technical Information of China (English)

    马小菲; 张国利; 朱有欣; 陈光伟

    2014-01-01

    Quasi-static axial compression and three point bending tests are performed to study the compression and flexural performance of glass/kevlar hybrid composite pipe. The effect of braiding angle and fiber hybrid ratio on the compression and flexural performance of composite pipe are investigated and the fracture features are also analyzed. It is found that when the braiding angle is 30°, 45°and 60°respectively, the compression strength of composite pipe with glass/kevlar hybrid ratio 1∶1 is the lowest. The compression strength of 2G/2K-60 is 58.4 MPa, it decreases about 31.7%compared with pure glass fiber pipe G-60. In addition, with the same braiding angle, the bending strength of the tube is the highest with glass/kevlar hybrid ratio 1∶3. The tube G/3K-30 has the best bending performance. When glass/kevlar hybrid ratio is 3∶1, 1∶1 and 1∶3 respectively, the smaller braiding angle is, the bigger compression strength and bending strength will be. It is found that the fiber hybrid ratio and braiding parameters have an important influence on the compression and flexural failure mechanism of composite pipe.%通过玻璃/芳纶混杂纤维复合材料圆管的轴向静态压缩和三点弯曲实验,分析了复合材料圆管的压缩及弯曲性能,探讨了编织角和纤维混杂比对复合材料圆管压缩及弯曲性能的影响,并对其破坏形式进行了分析.结果表明:当编织角分别为30°、45°和60°时,玻璃/芳纶混杂比为1∶1时圆管的压缩强度最低,圆管2G/2K-60的压缩强度最低为58.4 MPa,比纯玻璃纤维圆管G-60降低了约31.7%;另外,在相同编织角下,玻璃/芳纶混杂比为1∶3时圆管的弯曲强度最高,复合材料圆管G/3K-30具有最好的弯曲性能;当玻璃/芳纶混杂比分别为3∶1、1∶1和1∶3时,编织角越小,圆管的压缩强度和弯曲强度越大.可见,复合材料圆管的压缩和弯曲破坏机理与纤维混杂比及编织工艺参数有关.

  20. 热处理对含缺陷X60高频电阻焊钢管组织及焊缝冲击性能的影响%Influence of heat treatment on microstructure and impact property of X60 high frequency resistance welded pipe with defects

    Institute of Scientific and Technical Information of China (English)

    赵金兰; 刘迎来; 王长安; 聂向晖; 王高峰; 杨凤兰

    2016-01-01

    Microstructure and impact property of X60 high frequency resistance welded pipe with gray spot before and after heat treatment were observed and analyzed by microscopic analysis, scanning electron microscopy and energy dispersive spectrum analysis. The results show that after heating at 920℃ for 30 min and then cooling in air, large size inclusions in the gray spot differentiate or decompose gradually, and disperse in the matrix, which makes gray spot and banded structure reduce. Meanwhile, the impact fracture morphology is changed from cleavage to dimples, and the impact property of weld seam improve greatly.%采用显微分析、扫描电镜分析及能谱分析研究了含灰斑高频电阻焊X60钢管热处理前后的组织及焊缝冲击性能。结果表明:经920℃加热保温30 min空冷后,灰斑中大块夹杂物分化或分解逐渐脱溶析出,弥散分布于基体中,灰斑和带状组织得以减轻;同时冲击断口形貌由解理转为韧窝形貌,焊缝冲击性能明显提高。

  1. Comparison of Laser, Laser Filling and Laser-arc Hybrid Welding of Mg Alloy%镁合金激光、激光填丝及激光——电弧复合焊接接头对比分析

    Institute of Scientific and Technical Information of China (English)

    高明; 张林; 林天晓; 曾晓雁

    2011-01-01

    The weld microstructure and mechanical properties of laser filling and laser-arc hybrid welded joints of AZ31B alloy were compared. The results show that obvious undercut and notch defects are observed in laser welds, while laser filling and hybrid welds show accepted appearance without above defects. As the laser power and welding speed are constant, the laser filling weld has the finest solidification structure and narrowest partial melted zone, while the hybrid weld has the coarsest solidification structure and widest partial melted zone. Both the tensile strength and elongation of laser filling welds are best. The tensile strength of laser filling welds is even higher than that of base metal, while the maximum tensile strength of both laser and hybrid welds are about 95% of base metal. The fracture surface of all the joint is characterized by ductile-brittle mixed fracture.%系统对比了镁合金单纯激光、激光填丝和激光-电弧复合焊接接头的微观组织及力学性能.试验结果表明,激光焊缝表面有明显的咬边及凹坑缺陷出现;激光填丝及复合焊缝成形良好、均匀规整.在激光功率和焊接速度相同的情况下,激光填丝焊接头的凝固组织最细小,半熔化区最窄;激光-电弧复合焊接头的凝固组织最粗大,半熔化区最宽.拉伸性能测试表明,激光填丝焊接头抗拉强度和伸长率最高,且抗拉强度优于母材;复合焊和单纯激光焊接头的抗拉强度为母材的95%左右.此外,所有接头均表现为韧-脆混合断裂模式.

  2. Effects of Normalizing Temperature on Microstructure and Mechanical Properties of High Frequency Electric Resistance of Welded Pipe X52 Steel%正火温度对高频电阻焊管X52钢组织性能的影响

    Institute of Scientific and Technical Information of China (English)

    孙庭秀; 周晋仕; 马晓琴

    2012-01-01

    The influences of normalizing temperature on the microstructure and mechanical properties of high frequency electric resistance welded pipe X52 were studied by Gleeble-3500 thermo mechanical simulator. The results show that the strength of X52 steel deceases with the increase of normalizing temperature in the normalizing temperature range from 850 to 1000 ℃, when the normalizing temperature is 900 ℃, the lowest strength is obtained. With further increasing the normalizing temperature, the strength increases. However, with the increase of the normalizing temperature in range from 900 to 1000 ℃, the microstructure of the weld zone is refined, and the strength increases. Under the same heat treatment conditions, the microstructure and mechanical properties of the weld zone are similar to that of steel plate.%采用Gleeble-3500型热模拟试验机、金相显微镜研究了正火温度对高频电阻焊管X52钢组织和性能的影响规律.结果表明:在850~1000℃的正火加热温度范围内,其强度随加热温度的升高而降低,在900℃时,强度达到最低值;随加热温度进一步升高,强度增加.而焊缝区在900~1000℃的正火加热温度范围内,随加热温度升高,组织细化,强度增加.在相同的工艺条件下,焊缝和钢板的组织和性能相差不大.

  3. Research on the Characteristics of Double-Sided Hybrid Laser-GMAW Synchronous Horizontal Welding of High-strength Thick Steel Plates%高强钢厚板激光-GMAW复合双面同步横焊特性研究

    Institute of Scientific and Technical Information of China (English)

    陈彦宾; 冯杰才; 李俐群

    2016-01-01

    针对30 mm厚船用高强钢10Ni5CrMoV对接接头横焊应用需求,开展激光-熔化极气体保护电弧(Gas metal arc welding, GMAW)复合双面同步横焊特性研究。研究结果表明,针对横焊位姿因重力、非对称坡口对熔滴、电弧的影响,利用激光对电弧的吸引和收缩作用,通过减小光-丝间距,有效地抑制了电弧侧壁燃弧,熔滴在电磁力和等离子流力的作用下,稳定过渡到熔池中,实现了熔滴过渡稳定性控制,解决了激光-GMAW复合横焊位姿电弧偏离和熔滴下落等过程控制难题与侧壁未熔合问题;厚板激光-GMAW复合双面同步横焊包括打底层和填充层焊接,其中打底层焊接是保证接头焊接质量的关键;采用激光-GMAW复合双面同步横焊新方法,4道焊接完成了30 mm厚船用高强钢10Ni5CrMoV横焊位姿的高强、高效连接。焊缝表面成形良好,无裂纹、未焊透和侧壁未熔合等缺陷。接头的抗拉强度高于母材,且其–50℃冲击吸收能量为57.3 J。%A double-sided hybrid laser-gas metal arc welding(GMAW) synchronous welding technology is systematic studied against the application of 30 mm thick, shipbuilding high-strength steel 10Ni5CrMoV butt joint in horizontal welding. The results show that against the effect of the gravity in horizontal position and the unsymmetrical groove on the behavior of droplet and arc, the problems such as deviation of arc, landing location of droplet and lack of sidewall fusion in the hybrid laser-GMAW horizontal welding process are solved by using the influence of laser on the arc shape. The deviation of the arc can be effectively suppressed by decreasing the distance between the laser and the wire because the arc could be effectively attracted and compressed when the distance is shorter. Therefore, the electromagnetic force and the plasma drag force promote the droplet transferred to the weld pool. The double-sided hybrid laser

  4. Practical significance of weld strength matching

    Energy Technology Data Exchange (ETDEWEB)

    Sloterdijk, W. [N.V. Nederlandse Gasunie, Groningen (Netherlands); Schipaanboord, W.N. [N.V. Nederlandse Gasunie, Groningen (Netherlands)

    1996-10-01

    Defect tolerance in welds in pipelines constructed in modern high strength material depends on the balance in strength between weld material and pipe material. The Guidelines on the assessment of girth weld defects published by the European Pipeline Research Group (EPRG) define in Tier 2 defect limits assuming that the (actual) weld metal yield strength is equal or greater than the yield strength of the parent material. The defect limits according to Tier 2 exceed the defect limits in `workmanship standards` (l>25 mm). Nevertheless, the draft European welding standard EN 288 does not yet require a test to measure and verify the weld metal yield strength. Gasunie has performed a test program with the aim to look at the practical significance of weld strength matching in a strain controlled situation and to verify the relevance of limits given in the European welding and line pipe codes, in combination with the EPRG Guidelines. It is concluded that the results of the tests confirm the defect acceptance limits according to Tier 2 of the EPRG Guidelines. (orig.) [Deutsch] Die Zulaessigkeit von Fehlern in Rundschweissnaehten in Rohrleitungen aus modernen hochfesten Baustaehlen haengt von dem Verhaeltnis der Werkstofffestigkeit des Schweissgutes zu der des Grundwerkstoffs ab. Die von der European Pipeline Research Group (EPRG) veroeffentlichte Richtlinie zur Bewertung von Schweissnahtfehlern gibt in der zweiten Bewertungsstufe (Tier 2) Werte fuer zulaessige Schweissnahtfehlergroessen unter der Bedingung an, dass die Dehngrenze des Schweissgutes groesser oder gleich der Dehngrenze des Grundwerkstoffs ist. Die nach Tier 2 zulaessigen Fehler sind groesser als die in `Good-workmanship`-Regelwerken angegebenen Fehlerlaenge (l>25 mm). Demgegenueber fehlt im Entwurf der europaeischen Schweissnorm EN 288 bislang ein solcher Dehngrenzennachweis. Gasunie hat ein Versuchsprogramm durchgefuehrt, um die Bedeutung der Schweissgutfestigkeit bei dehnungskontrollierter Belastung sowie

  5. Automatic inspection of oil and gas pipe welded joints by radiographic images analyses; Analise automatica de imagens radiologicas aplicada a inspecao de juntas soldadas em tubulacoes de oleo e gas

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, Guilherme A.; Felisberto, Marcelo K.; Pilkel, Lucas V.; Centeno, Tania M.; Arruda, Lucia V.R. [Centro Federal de Educacao Tecnologica do Parana (CEFET-PR), Curitiba, PR (Brazil). Curso de Pos-graduacao em Engenharia Eletrica e Informatica (CPGEI). Lab. de Automacao e Sistemas de Controle Avancado

    2004-07-01

    The reliability and integrity evaluation of structures and equipment on the petroleum and gas industry is an absolute necessary care due to economic reasons and safety. As a consequence, new supporting technologies for well known nondestructive test and evaluation methods have been developed in order to automate these inspection processes, improving their robustness, accuracy and quickness. On this way, the present work introduces solutions to overcome some obstacles to the automation of the radiographic image analysis task for the pipeline weld joint inspection, on radiographic non-destructive tests and evaluations. The main contributions are related to the improvements to techniques for the automatic weld bean segmentation and the development of an effective algorithm for the weld bean defect detection and extraction of relevant defect descriptors. (author)

  6. Piping Connector

    Science.gov (United States)

    1994-01-01

    In Stennis Space Center's Component Test Facility, piping lines carry rocket propellants and high pressure cryogenic fuels. When the lines are chilled to a pretest temperature of 400 degrees below zero, ordinary piping connectors can leak. Under contract to Stennis, Reflange, Inc. developed the T-Con connector, which included a secondary seal that tolerates severe temperature change. Because of the limited need for the large and expensive T-Con product, Reflange also developed the less costly E-Con, a smaller more compact design with the same technical advantages as the T-Con.

  7. Evaluation of LBB margin of nuclear piping systems

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Il Soon; Kim, Ji Hyeon; Oh, Yeong Jin; Lim, Jun [Seoul Nationl Univ., Seoul (Korea, Republic of); Kim, In Seob; Kim, Yong Seon; Lee, Joo Seok [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

    1999-04-15

    Most of previous elastic-plastic fracture studies for LBB assessment of low alloy steel piping have been focused on base metals and weld metals. In contract, the heat affected zone of welded pipe has not been studied in detail primarily because the size of heat affected zone in welded pipe os too small to make specimens for mechanical properties measurement. When structural members are joined by welding, the base metal is heated to its melting point and then cooled rapidly. As a result of this very severe thermal cycle, mechanical properties in the heat affected zone can be degraded by grain coarsening, the precipitation and the segregation of trace impurities. In this study, a thermal and microstructural analysis is performed, and mechanical properties are measured for the weld heat affected zone of SA106Gr.C low allowed piping steel. In addition, inter critical annealing treatment. in two-phase (alpha+gamma) region was performed to investigate the possibilities of improving the toughness and reducing dynamic strain aging (DSA) susceptibility for giving allowable LBB safety margins. From the results, intercritical annealing is shown to give a smaller ductility loss due to DSA than the case of as-received material. Furthermore, the intercritical annealing was able to increase the impact toughness by a factor of 1.5 compared to the as-received material.

  8. Welding repair of a dissimilar weld and respective consequences for other German plants

    Energy Technology Data Exchange (ETDEWEB)

    Brummer, G. [High Energy Weapons (United States); Dauwel, W.; Wesseling, U. [Framatome ANP GmbH-NBTT, Erlangen (Germany); Ilg, U. [EnBW, Milano (Italy); Lauer, P.; Widera, M. [E.ON Kernkraft (Germany); Wachter, O. [RWE Power (Germany)

    2002-07-01

    During a regular refueling outage in a German nuclear power plant in year 2000, additional non-destructive examinations have been performed on request of the Authority, to fulfill some recommendations of the independent experts with regard to the retrospective application of the Basic Safety Concept for the ferritic main coolant piping of this plant. During these inspections, indications were found in a dissimilar weld between one of the fifteen MCL (main coolant lines) nozzles and the ECC (emergency core cooling) system piping. By means of on-site metallography and laboratory investigations on three boat samples taken from this weld, it could be shown that the indications were due to hot cracking in the surface layer of the weld. In the course of these investigations, at three locations at the circumference of the weld, dis-bonding defects were found between the ferritic base metal of the nozzle and the austenitic weld butter, which has been applied to join the nozzle to the austenitic safe-end. According to the results of the extensive investigations, the dis-bonding occurred during the manufacturing process after stress-relief heat-treatment of the buttering during the welding of the austenitic safe-end to the butter material. There was no evidence for any crack growth during operation of the plant. Due to the large size of the boat-samples, a weld repair was mandatory. This repair has been performed using the so-called temper-bead technique as specified in the ASME Code, without subsequent stress relief heat treatment, using an advanced automatic orbital TIG welding process. The welding has been successfully performed without the need of further repair work. For those dissimilar welds, all other plants, except one, had used Inconel welding material for buttering the ferritic nozzle instead of stainless steel welding metal. For metallurgical reasons, dis-bonding along the fusion line for Inconel buttered dissimilar welds is unlikely to occur. Nevertheless all

  9. Automatic welding technologies for long-distance pipelines by use of all-position self-shielded flux cored wires

    Directory of Open Access Journals (Sweden)

    Zeng Huilin

    2014-10-01

    Full Text Available In order to realize the automatic welding of pipes in a complex operation environment, an automatic welding system has been developed by use of all-position self-shielded flux cored wires due to their advantages, such as all-position weldability, good detachability, arc's stability, low incomplete fusion, no need for welding protective gas or protection against wind when the wind speed is < 8 m/s. This system consists of a welding carrier, a guide rail, an auto-control system, a welding source, a wire feeder, and so on. Welding experiments with this system were performed on the X-80 pipeline steel to determine proper welding parameters. The welding technique comprises root welding, filling welding and cover welding and their welding parameters were obtained from experimental analysis. On this basis, the mechanical properties tests were carried out on welded joints in this case. Results show that this system can help improve the continuity and stability of the whole welding process and the welded joints' inherent quality, appearance shape, and mechanical performance can all meet the welding criteria for X-80 pipeline steel; with no need for windbreak fences, the overall welding cost will be sharply reduced. Meanwhile, more positive proposals were presented herein for the further research and development of this self-shielded flux core wires.

  10. Research of Technological Properties of Steel X6CRNITI18-10 Welded Joints Exploited in Nitric Acid Medium

    Directory of Open Access Journals (Sweden)

    Gediminas Mikalauskas

    2016-04-01

    Full Text Available The repair of chemical industry equipments often requires to replace long time operated pipes or welded inserts with the simi-lar chemical composition. During the study the joints from corro-sion resistant steel X6CrNiTi18-10 were welded by manual metal arc welding with covered electrodes (MMA process 111 and tungsten inert gas welding (TIG process 141 at different welding parameters. The visual, radiographic, penetrant control and ferrite content analysis were carried out. The transverse tensile and bending samples were produced from welded samples; also the macroscopic and microscopic analyse were carried out.

  11. FINITE ELEMENT ANALYSIS OF TEMPERATURE FIELD IN LASER+GMAW HYBRID WELDING FOR T-JOINT OF ALUMINUM ALLOY%铝合金T型接头激光+GMAW复合热源焊温度场的有限元分析

    Institute of Scientific and Technical Information of China (English)

    胥国祥; 武传松; 秦国梁; 王旭友

    2012-01-01

    从宏观传热学出发,综合考虑焊缝横断面形状特点及接头形式对焊接热流的影响,建立了适用的T型接头激光+GMAW复合热源焊的组合式热源模型.利用双椭球体热源模型描述电弧热流和熔滴热焓,采用热流峰值指数递增-锥体热源模型表征激光热输入,并通过坐标系转换的方法旋转热源模型,以考虑焊枪倾斜对焊接热流分布的影响,推导出适用于T型接头复合焊的热源模型表达公式,从而简化了T型接头焊接数值模拟中的模型加载过程.将所建立的模型用于不同焊接条件下铝合金T型接头激光+GMAW单侧双面焊接焊缝形状和尺寸的模拟计算,计算结果与实验结果吻合较好,从而证明了模型的准确性和适用性;利用该模型计算了铝合金T型接头复合焊近缝区不同位置的热循环曲线,分析了铝合金T型接头复合焊热循环特征,为其组织和性能的预测奠定了基础.%T-welded structures of aluminum alloy are increasingly used in automotive, railway vehicles, aerospace and bridges. However, compared with the simple joint, the T-joint of aluminum alloy is more difficultly welded due to its complex temperature distribution and fluid flow mode in the weld pool. Whether using laser welding or the conventional arc welding process, aluminum alloy T-wleded joint is more prone to welding defects such as crack, pore, undercutting, joint softening, and so on. As a promising joining technology, laser+gas metal arc welding (laser+GMAW) hybrid welding not only combines the advantages of laser welding with those of GMAW, but also overcomes their shortcomings, thus having great potential to achieve high efficiency and high quality welding of aluminum alloy T-joint. So far, however, there is a lack of fundamental investigations involving mathematical modelling and understanding of the hybrid welding process of aluminum alloy T-joint. As key factors determining the weld quality, thermal field has

  12. In-Orbit Construction with a Helical Seam Pipe Mill

    Science.gov (United States)

    Gilhooley, N.

    The challenges of building large structures in space, and in particular a torus habitat, require novel processes. One potential method is to manufacture helical seam (also called spiral) pipe in orbit using a pipe mill. These machines turn rolls of steel or alloy into fully formed, welded and inspected pipe, pressure vessels and silos of various diameters. Pipe mills are highly automated and efficient in a factory environment and are increasingly being used for in-situ repair. By constructing in-orbit (on-orbit assembly) the launch vehicle can supply full payloads of compact, robust rolls of material; and the installation design is less restricted by fairing constraints and modular limitations. The use of a pipe mill is discussed as a possible construction method, for comparison an example design envelope is shown and further pipe mill products are considered.

  13. Leak in spiral weld in a 16 inches gas pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Fazzini, Pablo G.; Bona, Jeremias de [GIE S.A., Mar del Plata (Argentina); Otegui, Jose L. [University of Mar del Plata (Argentina)

    2009-07-01

    This paper discusses a failure analysis after a leak in the spiral weld of a 16 inches natural gas pipeline, in service since 1974. The leak was the result of the coalescence of two different defects, on each surface of the pipe wall, located in the center of the inner cord of the helical DSAW weld. Fractographic and metallographic studies revealed that the leak was a combination of three conditions. During fabrication of the pipe, segregation in grain boundary grouped in mid weld. During service, these segregations underwent a process of selective galvanic corrosion. One of these volumetric defects coincided with a tubular pore in the outer weld. Pigging of the pipeline in 2005 for cleaning likely contributed to the increase of the leak flow, when eliminating corrosion product plugs. Although these defects are likely to repeat, fracture mechanics shows that a defect of this type is unlikely to cause a blowout. (author)

  14. Modélisation du procédé de soudage hybride Arc / Laser par une approche level set application aux toles d'aciers de fortes épaisseurs A level-set approach for the modelling of hybrid arc/laser welding process application for high thickness steel sheets joining

    Directory of Open Access Journals (Sweden)

    Desmaison Olivier

    2013-11-01

    Full Text Available Le procédé de soudage hybride Arc/Laser est une solution aux assemblages difficiles de tôles de fortes épaisseurs. Ce procédé innovant associe deux sources de chaleur : un arc électrique produit par une torche MIG et une source laser placée en amont. Ce couplage améliore le rendement du procédé, la qualité du cordon et les déformations finales. La modélisation de ce procédé par une approche Level Set permet une prédiction du développement du cordon et du champ de température associé. La simulation du soudage multi-passes d'une nuance d'acier 18MnNiMo5 est présentée ici et les résultats sont comparés aux observations expérimentales. The hybrid arc/laser welding process has been developed in order to overcome the difficulties encountered for joining high thickness steel sheets. This innovative process gathers two heat sources: an arc source developed by a MIG torch and a pre-located laser source. This coupling improves the efficiency of the process, the weld bead quality and the final deformations. The Level-Set approach for the modelling of this process enables the prediction of the weld bead development and the temperature field evolution. The simulation of the multi-passes welding of a 18MnNiMo5 steel grade is detailed and the results are compared to the experimental observations.

  15. Caracterização e avaliação da resistência à corrosão na soldagem de tubulação de aço inoxidável duplex UNS S31803 pelo processo a arco submerso Characterization and evaluation of corrosion resistance of welded joint of duplex stainless steel pipe UNS S31803 by submerged arc process

    Directory of Open Access Journals (Sweden)

    Juan Manuel Pardal

    2011-12-01

    Full Text Available O presente trabalho apresenta os resultados da caracterização e avaliação da resistência à corrosão de uma junta soldada correspondente a uma tubulação de aço inoxidável duplex (AID UNS S31803 de 35 mm de espessura de parede soldada pelos processos de soldagem TIG (GTAW na raiz e arco submerso (SAW no enchimento e acabamento. Foram empregados como consumíveis de soldagem metais de adição de liga 25Cr-9Ni-4Mo (% em peso. Os resultados da caracterização das propriedades mecânicas, composição química e resistência à corrosão em diversas regiões da junta soldada foram comparados com os obtidos para o metal de base da tubulação, assim como com os valores mínimos exigidos pelas normas de projeto. Os resultados obtidos demonstram claramente a possibilidade da implementação do processo SAW na pré fabricação de tubulações de paredes espessas de AID, tendo em vista os resultados das propriedades analisadas e a grande demanda na construção e montagem de tubulações desta família de aço inoxidáveis na indústria offshore.This work presents the mechanical properties, microstructural and corrosion resistance evaluation of a welded joint of duplex stainless steel (DSS pipe with 35 mm wall thickness. The joint was welded by gas tungsten arc welding (GTAW process in the root passes and submerged arc welding (SAW in the filling and cap passes using filler metals with composition 25Cr-9Ni-4Mo (%wt.. The results of mechanical properties, chemical composition and corrosion resistance characterization in different regions of the welded joint were compared to the base metal and to the specifications required by the standards applied in the project. The main focus of this work was to show the successful utilization of SAW process in the welding of thick wall pipes of DSS. The application of high productivity process such as SAW has a crescent demand in offshore industry.

  16. Numerical analysis of the heat transfer and fluid flow in the butt-fusion welding process

    Science.gov (United States)

    Yoo, Jae Hyun; Choi, Sunwoong; Nam, Jaewook; Ahn, Kyung Hyun; Oh, Ju Seok

    2017-02-01

    Butt-fusion welding is an effective process for welding polymeric pipes. The process can be simplified into two stages. In heat soak stage, the pipe is heated using a hot plate contacted with one end of the pipe. In jointing stage, a pair of heated pipes is compressed against one another so that the melt regions become welded. In previous works, the jointing stage that is highly related to the welding quality was neglected. However, in this study, a finite element simulation is conducted including the jointing stage. The heat and momentum transfer are considered altogether. A new numerical scheme to describe the melt flow and pipe deformation for the butt-fusion welding process is introduced. High density polyethylene (HDPE) is used for the material. Flow via thermal expansion of the heat soak stage, and squeezing and fountain flow of the jointing stage are well reproduced. It is also observed that curling beads are formed and encounter the pipe body. The unique contribution of this study is its capability of directly observing the flow behaviors that occur during the jointing stage and relating them to welding quality.

  17. Welding Curtains

    Science.gov (United States)

    1984-01-01

    Concept of transparent welding curtains made of heavy duty vinyl originated with David F. Wilson, President of Wilson Sales Company. In 1968, Wilson's curtains reduced glare of welding arc and blocked ultraviolet radiation. When later research uncovered blue light hazards, Wilson sought improvement of his products. He contracted Dr. Charles G. Miller and James B. Stephens, both of Jet Propulsion Laboratory (JPL), and they agreed to undertake development of a curtain capable of filtering out harmful irradiance, including ultraviolet and blue light and provide protection over a broad range of welding operation. Working on their own time, the JPL pair spent 3 years developing a patented formula that includes light filtering dyes and small particles of zinc oxide. The result was the Wilson Spectra Curtain.

  18. MINERVA, qualification of dissimilar welds for HTR-application

    Energy Technology Data Exchange (ETDEWEB)

    Baumann, B.; Gnirss, G.; Neureuther, H.; Schneider, K.

    1989-03-01

    The component test ''MINERVA'' is part of an overall concept to qualify dissimilar welds in pipings of advanced gas-cooled high temperature reactors. ''MINERVA'' is designed for a testing time of 20000 h. The experiment started in January 1987. The paper describes the concept, the manufacuring parameters including the basis of selection of materials and welding procedures. The experiment MINERVA and the operating conditions are described.

  19. Research of Mechanical Properties of Piping Yards in the Assessment of their Safe Operation

    Directory of Open Access Journals (Sweden)

    Trebuňa, F.

    2007-01-01

    Full Text Available Working life of piping yards of compressor stations is mainly influenced by material parameters of particular structural members. In the paper are given the results of static and dynamic tests of basic as well as welded joint material of pipe of compressor station for which were determined conditions for safe operation.

  20. 49 CFR Appendix C to Part 192 - Qualification of Welders for Low Stress Level Pipe

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Qualification of Welders for Low Stress Level Pipe.... C Appendix C to Part 192—Qualification of Welders for Low Stress Level Pipe I. Basic test. The test... position welding. The beveling, root opening, and other details must conform to the specifications of...

  1. Corrosion performance of martensitic stainless steel seamless pipe for linepipe application

    Energy Technology Data Exchange (ETDEWEB)

    Kimura, Mitsuo; Miyata, Yukio; Toyooka, Takaaki; Murase, Fumio [Kawasaki Steel Corp., Handa, Aichi (Japan)

    1999-11-01

    The corrosion performance of two types of weldable martensitic stainless steel seamless pipe for pipeline application is investigated. 11Cr steel pipe developed for sweet environment gives better resistance to CO{sub 2} corrosion than the 13Cr martensitic stainless steel for OCTG. 12Cr steel pipe developed for light sour environment shows good SSC resistance in a mild sour environment and superior CO{sub 2} corrosion resistance at high temperature and high CO{sub 2} partial pressure condition. The suitable condition for the 11Cr steel pipe and the 12Cr steel pipe in sweet environment, and the critical pH and H{sub 2}S partial pressure for the 12Cr steel pipe welded joint in sour environment are clarified. Both welded joints have superior resistance to hydrogen embrittlement under the cathodic protection condition in sea water.

  2. Verification test results of a cutting technique for the ITER blanket cooling pipes

    Energy Technology Data Exchange (ETDEWEB)

    Shigematsu, Soichiro, E-mail: shigematsu.soichiro@jaea.go.jp [Japan Atomic Energy Agency, 801-1 Mukoyama, Naka, Ibaraki (Japan); Tanigawa, Hisashi; Aburadani, Atsushi; Takeda, Nobukazu; Kakudate, Satoshi [Japan Atomic Energy Agency, 801-1 Mukoyama, Naka, Ibaraki (Japan); Mori, Seiji; Nakahira, Masataka; Raffray, Rene; Merola, Mario [ITER Organization, Route de Vinon sur Verdon, 13115 St Paul-lez-Durance (France)

    2012-08-15

    For replacement of the first wall (FW) of the international thermonuclear experimental reactor (ITER), cutting and welding tools for the cooling pipes must be able to access a pipe from the surface side of the FW and cut/weld the pipe from the inside the cooling pipe (inner diameter: 42.72 mm, thickness: 2.77 mm). The cutting tool for the pipe end is required to cut a flat plate circularly from the surface side of the FW (cutting diameter: approximately 44 mm, plate thickness: 5 mm). To determine the specifications for both the tools and the blanket hydraulic connections, the ITER Organization (IO) and the Japan Domestic Agency (JADA) conducted research and development activities regarding the FW replacement. This paper describes the current status of the development of cutting tools for the cooling pipe connection.

  3. The Impact of Weld Metal Creep Strength on the Overall Creep Strength of 9% Cr Steel Weldments

    OpenAIRE

    Mayr, Peter; Mitsche, Stefan; Cerjak, Horst; Allen, Samuel Miller

    2010-01-01

    In this work, three joints of a X11CrMoWVNb9-1-1 (P911) pipe were welded with three filler metals by conventional arc welding. The filler metals varied in creep strength level, so that one overmatched, one undermatched, and one matched the creep strength of the P911 grade pipe base material. The long-term objective of this work was to study the influence of weld metal creep strength on the overall creep behavior of the welded joints and their failure mechanism. Uniaxial creep tests at 600°C a...

  4. Mechanical property variation within Inconel 82/182 dissimilar metal weld between low alloy steel and 316 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Changheui [Department of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, 373-1, Guseong-dong, Yuseong-gu, Daejeon 305-701 (Korea, Republic of)], E-mail: chjang@kaist.ac.kr; Lee, Jounghoon [Department of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, 373-1, Guseong-dong, Yuseong-gu, Daejeon 305-701 (Korea, Republic of); Sung Kim, Jong; Eun Jin, Tae [Korea Power Engineering Company, 360-9 Mabuk-ri, Guseong-eup, Yongin-si, Gyeonggi-do 449-713 (Korea, Republic of)

    2008-09-15

    In several locations of pressurized water reactors, dissimilar metal welds using Inconel welding wires are used to join the low alloy steel components to stainless-steel pipes. Because of the existence of different materials and chemistry variation within welds, mechanical properties, such as tensile and fracture properties, are expected to show spatial variation. For design and integrity assessment of the dissimilar welds, these variations should be evaluated. In this study, dissimilar metal welds composed of low alloy steel, Inconel 82/182 weld, and stainless steel were prepared by gas tungsten arc welding and shielded metal arc welding techniques. Microstructures were observed using optical and electron microscopes. Typical dendrite structures were observed in Inconel 82/182 welds. Tensile tests using standard and mini-sized specimens and micro-hardness tests were conducted to measure the variation in strength along the thickness of the weld as well as across the weld. In addition, fracture toughness specimens were taken at the bottom, middle, and top of the welds and tested to evaluate the spatial variation along the thickness. It was found that while the strength is about 50-70 MPa greater at the bottom of the weld than at the top of the weld, fracture toughness values at the top of the weld are about 70% greater than those at the bottom of the weld.

  5. ARc Welding (Industrial Processing Series).

    Science.gov (United States)

    ARC WELDING , *BIBLIOGRAPHIES), (*ARC WELDS, BIBLIOGRAPHIES), ALUMINUM ALLOYS, TITANIUM ALLOYS, CHROMIUM ALLOYS, METAL PLATES, SPOT WELDING , STEEL...INERT GAS WELDING , MARAGING STEELS, MICROSTRUCTURE, HEAT RESISTANT ALLOYS, HEAT RESISTANT METALS, WELDABILITY, MECHANICAL PROPERTIES, MOLYBDENUM ALLOYS, NICKEL ALLOYS, RESISTANCE WELDING

  6. Effect of heat input on microstructure and properties of hybrid fiber laser-arc weld joints of the 800 MPa hot-rolled Nb-Ti-Mo microalloyed steels

    Science.gov (United States)

    Wang, X.-N.; Zhang, S.-H.; Zhou, J.; Zhang, M.; Chen, C.-J.; Misra, R. D. K.

    2017-04-01

    Hybrid fiber laser-arc welding (HLAW) process was applied to a novel hot-rolled Nb-Ti-Mo microalloyed steels of 8 mm thickness. The steel is primarily used to manufacture automotive and construction machinery components, etc. To elucidate the effect of heat input on geometry, microstructure and mechanical properties, different heat inputs (3.90, 5.20 and 7.75 kJ/cm) were used by changing the welding speeds. With increased heat input, the depth/width of penetration was decreased, and the geometry of fusion zone (FZ) changed to "wine cup-like" shape. In regard to the microstructural constituents, the martensite content was decreased, but granular bainite (GB) content was increased. The main microstructural difference was in the FZ cross-section at 7.75 kJ/cm because of the effect of thermal source on the top and bottom. The microstructure of the top part consisted of GB, grain boundary ferrite, and acicular ferrite, while the bottom part was primarily lath martensite. The hardness distribution was similar for different heat inputs. Hardness in FZ, coarse-grained HAZ and mixed-grained HAZ was higher than the base metal (BM), but for the fine-grained HAZ was similar or marginally less than the base metal (BM). Tensile strain was concentrated in the BM such that the fracture occurred in this region. In summary, the geometry, microstructure, and mechanical properties of weld joints were superior at heat input of 5.20 kJ/cm.

  7. Retractable Pin Tools for the Friction Stir Welding Process

    Science.gov (United States)

    1998-01-01

    Two companies have successfully commercialized a specialized welding tool developed at the Marshall Space Flight Center (MSFC). Friction stir welding uses the high rotational speed of a tool and the resulting frictional heat created from contact to crush, 'stir' together, and forge a bond between two metal alloys. It has had a major drawback, reliance on a single-piece pin tool. The pin is slowly plunged into the joint between two materials to be welded and rotated as high speed. At the end of the weld, the single-piece pin tool is retracted and leaves a 'keyhole,' something which is unacceptable when welding cylindrical objects such as drums, pipes and storage tanks. Another drawback is the requirement for different-length pin tools when welding materials of varying thickness. An engineer at the MSFC helped design an automatic retractable pin tool that uses a computer-controlled motor to automatically retract the pin into the shoulder of the tool at the end of the weld, preventing keyholes. This design allows the pin angle and length to be adjusted for changes in material thickness and results in a smooth hole closure at the end of the weld. Benefits of friction stir welding, using the MSFC retractable pin tool technology, include the following: The ability to weld a wide range of alloys, including previously unweldable and composite materials; provision of twice the fatigue resistance of fusion welds and no keyholes; minimization of material distortion; no creation of hazards such as welding fumes, radiation, high voltage, liquid metals, or arcing; automatic retraction of the pin at the end of the weld; and maintaining full penetration of the pin.

  8. Galvanic Corrosion Behavior of Microwave Welded and Post-weld Heat-Treated Inconel-718 Joints

    Science.gov (United States)

    Bansal, Amit; Sharma, Apurbba Kumar; Kumar, Pradeep

    2017-05-01

    In the present study, corrosion behavior of microwave welded Inconel-718 at various conditions was investigated. Welding of Inconel-718 in 980 °C solution-treated condition was performed using microwave hybrid heating technique. The microwave welds were subjected to post-heat treatment for improving its microstructure and mechanical properties by solubilizing the Nb-enriched Laves phase. The microstructural features of the fabricated welds at various conditions were investigated through scanning electron microscopy. The electrochemical testing results revealed that Inconel-718 welds were galvanic corroded when they were anodically polarized in 3.5 wt.% NaCl solution at 28 °C. The difference in the corrosion potentials between the base metal (BM) and fusion zone (FZ) in an Inconel-718 weld was the main factor for galvanic corrosion. The highest corrosion was occurred in the as-welded/aged weldments, followed by 980 °C solution-treated and aged weldments, as-welded specimen, and 1080 °C solution-treated and aged (1080STA) weldments. The least galvanic corrosion was occurred in the 1080STA specimens due to almost uniform microstructure developed in the weldment after the treatment. Thus, it was possible to minimize the galvanic corrosion in the microwave welded Inconel-718 by 1080STA treatment which resulted in reducing the difference in corrosion potentials between the BM and the FZ.

  9. Avaliação de processos MIG/MAG curto-circuito convencional e controlado para a soldagem de dutos de aço carbono em passe único Assessment of conventional and controlled short-circuit MIG/MAG processes for steel-pipe welding in single pass

    Directory of Open Access Journals (Sweden)

    Thonson Ferreira Costa

    2012-12-01

    Full Text Available O desenvolvimento de fontes de soldagem com processos derivativos MIG/MAG com transferência por curto-circuito, também conhecidos como curto-circuito controlado, tem-se tornado uma tendência na busca de soldas de qualidade e produtividade, principalmente na união de dutos, pois acredita-se que, o controle da corrente permite melhorar a transferência metálica, proporcionando estabilidade ao processo de soldagem e a poça de fusão. Neste contexto, o objetivo deste trabalho é determinar envelope operacional e estabelecer vantagens e limitações operacionais dos processos MIG/MAG com transferência por curto-circuito convencional e derivativos (STT - SurfaceTensionTransfer, RMD - Regulated Metal Deposition e CMT - Cold Metal Transfer, para a união de dutos de aço carbono com diâmetro nominal de 2 ½"e parede fina com passe único, nas progressões ascendente e descendente. Para tal, optou-se por variar os parâmetros de regulagem de cada processo e a velocidade de alimentação do arame, além das técnicas de soldagem, procurando manter a mesma quantidade de material depositado por comprimento de solda. Os resultados encontrados mostraram que o curto-circuito convencional apresentou um envelope operacional constante para a progressão ascendente e para a descendente quanto ao número de ensaios. Ao passo que, o STT e o RMD apresentaram um maior envelope operacional na progressão descendente. Por outro lado, o CMT, com envelope operacional maior na ascendente, trabalha com valores de tensão de soldagem muito mais baixos, o que justifica o baixo aporte térmico do processo.The development of power sources towards the MIG/MAG derivative processes with short-circuit metal transfer (also known as controlled short-circuit has become a trend in the search for high productivity and high quality weldments, especially in pipe welding. It is believed that the control of current achieved in such processes improves the metal transfer, reaching

  10. STRUCTURE DESIGN OF THE BEIJING SPECTROMETER Ⅲ BEAM PIPE

    Institute of Scientific and Technical Information of China (English)

    ZHENG Lifang; JI Quan; WANG Li; LI Xunfeng; XU Shaowang; DONG Sujun; ZHAO Libin; LIU Jianping

    2008-01-01

    The Beijing spectrometer Ⅲ (BESⅢ) beam pipe is in the center of the BESⅢ, which is the detector of the upgrade project of Beijing electron and positron collider (BEPCⅡ). Electrons and positrons collide in the BESⅢ beam pipe. According to the demands of the BEPCⅡ, a key program of Chinese Academy of Sciences, the BESⅢ beam pipe is designed based on the finite elements analysis. The BESⅢ beam pipe is installed in the inner cylinder of the BESⅢ drift chamber. As a vacuum tube, the BESⅢ beam pipe is designed as 1 000 mm in length, 63 mm in inner diameter and 114 mm in outer diameter, respectively. The BESⅢ beam pipe consists of a central beryllium pipe cooled by EDM-1, the oil No.1 for electric discharge machining, and two extended copper pipes cooled by deionized water (DW). The three parts are jointed by vacuum welding. Factors taken into account in the design are as follows. ① The wall thickness of the central beryllium pipe should be designed as small as possible to reduce the multi-scattering and improve the particle momentum resolution. And the wall thickness of the extended copper pipe should be designed as large as possible to protect the detectors from the backgrounds. ② The BESⅢ beam pipe must be sufficiently cooled to avoid the damage and prevents its influence to the BESⅢ drift chamber (DC) operation. The inner surface temperature of the DC inner cylinder must be maintained at 293±2 K. ③ The magnetic permeability of the materials used in the BESⅢ beam pipe must be less than 1.05 H/m to avoid large magnetic field distortions. ④ The static pressure of the vacuum chamber of the BESⅢ beam pipe must be less than 800 (Pa. The simulating results show that the designed structure of the BESⅢ beam pipe satisfies the requirements mentioned above. The structure design scheme is evaluated and adopted by the headquarters of BEPCⅡ.

  11. Heat pipes

    CERN Document Server

    Dunn, Peter D

    1982-01-01

    A comprehensive, up-to-date coverage of the theory, design and manufacture of heat pipes and their applications. This latest edition has been thoroughly revised, up-dated and expanded to give an in-depth coverage of the new developments in the field. Significant new material has been added to all the chapters and the applications section has been totally rewritten to ensure that topical and important applications are appropriately emphasised. The bibliography has been considerably enlarged to incorporate much valuable new information. Thus readers of the previous edition, which has established

  12. Modeling of residual stress mitigation in austenitic stainless steel pipe girth weldment

    Energy Technology Data Exchange (ETDEWEB)

    Li, M.; Atteridge, D.G.; Anderson, W.E. [Oregon Graduate Inst., Portland, OR (United States); West, S.L. [Westinghouse Savannah River Co., Aiken, SC (United States)

    1994-03-01

    This study provides numerical procedures to model 40-cm-diameter, schedule 40, Type 304L stainless steel pipe girth welding and a newly proposed post-weld treatment. The treatment can be used to accomplish the goal of imparting compressive residual stresses at the inner surface of a pipe girth weldment to prevent/retard the intergranular stress corrosion cracking (IGSCC) of the piping system in nuclear reactors. This new post-weld treatment for mitigating residual stresses is cooling stress improvement (CSI). The concept of CSI is to establish and maintain a certain temperature gradient across the pipe wall thickness to change the final stress state. Thus, this process involves sub-zero low temperature cooling of the inner pipe surface of a completed girth weldment, while simultaneously keeping the outer pipe surface at a slightly elevated temperature with the help of a certain heating method. Analyses to obtain quantitative results on pipe girth welding and CSI by using a thermo-elastic-plastic finite element model are described in this paper. Results demonstrate the potential effectiveness of CSI for introducing compressive residual stresses to prevent/retard IGSCC. Because of the symmetric nature of CSI, it shows great potential for industrial application.

  13. Uncertainty analysis for probabilistic pipe fracture evaluations in LBB applications

    Energy Technology Data Exchange (ETDEWEB)

    Rahman, S.; Ghadiali, N.; Wilkowski, G.

    1997-04-01

    During the NRC`s Short Cracks in Piping and Piping Welds Program at Battelle, a probabilistic methodology was developed to conduct fracture evaluations of circumferentially cracked pipes for application to leak-rate detection. Later, in the IPIRG-2 program, several parameters that may affect leak-before-break and other pipe flaw evaluations were identified. This paper presents new results from several uncertainty analyses to evaluate the effects of normal operating stresses, normal plus safe-shutdown earthquake stresses, off-centered cracks, restraint of pressure-induced bending, and dynamic and cyclic loading rates on the conditional failure probability of pipes. systems in BWR and PWR. For each parameter, the sensitivity to conditional probability of failure and hence, its importance on probabilistic leak-before-break evaluations were determined.

  14. Application of bounding spectra to seismic design of piping based on the performance of above ground piping in power plants subjected to strong motion earthquakes

    Energy Technology Data Exchange (ETDEWEB)

    Stevenson, J.D. [Stevenson and Associates, Cleveland, OH (United States)

    1995-02-01

    This report extends the potential application of Bounding Spectra evaluation procedures, developed as part of the A-46 Unresolved Safety Issue applicable to seismic verification of in-situ electrical and mechanical equipment, to in-situ safety related piping in nuclear power plants. The report presents a summary of earthquake experience data which define the behavior of typical U.S. power plant piping subject to strong motion earthquakes. The report defines those piping system caveats which would assure the seismic adequacy of the piping systems which meet those caveats and whose seismic demand are within the bounding spectra input. Based on the observed behavior of piping in strong motion earthquakes, the report describes the capabilities of the piping system to carry seismic loads as a function of the type of connection (i.e. threaded versus welded). This report also discusses in some detail the basic causes and mechanisms for earthquake damages and failures to power plant piping systems.

  15. Inspection of thick welded joints using laser-ultrasonic SAFT.

    Science.gov (United States)

    Lévesque, D; Asaumi, Y; Lord, M; Bescond, C; Hatanaka, H; Tagami, M; Monchalin, J-P

    2016-07-01

    The detection of defects in thick butt joints in the early phase of multi-pass arc welding would be very valuable to reduce cost and time in the necessity of reworking. As a non-contact method, the laser-ultrasonic technique (LUT) has the potential for the automated inspection of welds, ultimately online during manufacturing. In this study, testing has been carried out using LUT combined with the synthetic aperture focusing technique (SAFT) on 25 and 50mm thick butt welded joints of steel both completed and partially welded. EDM slits of 2 or 3mm height were inserted at different depths in the multi-pass welding process to simulate a lack of fusion. Line scans transverse to the weld are performed with the generation and detection laser spots superimposed directly on the surface of the weld bead. A CCD line camera is used to simultaneously acquire the surface profile for correction in the SAFT processing. All artificial defects but also real defects are visualized in the investigated thick butt weld specimens, either completed or partially welded after a given number of passes. The results obtained clearly show the potential of using the LUT with SAFT for the automated inspection of arc welds or hybrid laser-arc welds during manufacturing.

  16. Crack stability analysis of low alloy steel primary coolant pipe

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, T.; Kameyama, M. [Kansai Electric Power Company, Osaka (Japan); Urabe, Y. [Mitsubishi Heavy Industries, Ltd., Takasago (Japan)] [and others

    1997-04-01

    At present, cast duplex stainless steel has been used for the primary coolant piping of PWRs in Japan and joints of dissimilar material have been applied for welding to reactor vessels and steam generators. For the primary coolant piping of the next APWR plants, application of low alloy steel that results in designing main loops with the same material is being studied. It means that there is no need to weld low alloy steel with stainless steel and that makes it possible to reduce the welding length. Attenuation of Ultra Sonic Wave Intensity is lower for low alloy steel than for stainless steel and they have advantageous inspection characteristics. In addition to that, the thermal expansion rate is smaller for low alloy steel than for stainless steel. In consideration of the above features of low alloy steel, the overall reliability of primary coolant piping is expected to be improved. Therefore, for the evaluation of crack stability of low alloy steel piping to be applied for primary loops, elastic-plastic future mechanics analysis was performed by means of a three-dimensioned FEM. The evaluation results for the low alloy steel pipings show that cracks will not grow into unstable fractures under maximum design load conditions, even when such a circumferential crack is assumed to be 6 times the size of the wall thickness.

  17. Welding processes handbook

    CERN Document Server

    Weman, Klas

    2011-01-01

    Offers an introduction to the range of available welding technologies. This title includes chapters on individual techniques that cover principles, equipment, consumables and key quality issues. It includes material on such topics as the basics of electricity in welding, arc physics, and distortion, and the weldability of particular metals.$bThe first edition of Welding processes handbook established itself as a standard introduction and guide to the main welding technologies and their applications. This new edition has been substantially revised and extended to reflect the latest developments. After an initial introduction, the book first reviews gas welding before discussing the fundamentals of arc welding, including arc physics and power sources. It then discusses the range of arc welding techniques including TIG, plasma, MIG/MAG, MMA and submerged arc welding. Further chapters cover a range of other important welding technologies such as resistance and laser welding, as well as the use of welding techniqu...

  18. Friction Stir Welding

    Science.gov (United States)

    Nunes, Arthur C., Jr.

    2008-01-01

    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

  19. Numerical simulation of stress and deformation of in-service welding onto gas pipeline

    Institute of Scientific and Technical Information of China (English)

    Chen Yuhua; Wang Yong; Han Bin; Wang Zhengfang

    2006-01-01

    SYSWELD was used to simulate in-service welding process of gas pipeline of X70 pipeline steel. Welding thermal cycle, stress and deformation of in-service welded joint were studied. The results show that peak temperature of coarse grain heat-affected zone (CGHAZ) of in-service welding onto gas pipeline is the same with routine welding, but t8/5 ,t8/3 and t8/1 decrease at certain degree. For the zone near welded seam, axial stress and hoop stress in the inner pipe wall are compressive stress when welding source passes through the cross-section that is studied, but residual axial stress and residual hoop stress after welded are all tensile stress. Transient deformation and residual deformation are all convex deformation compared with the original pipe diameter size. Deformation achieves maximum when welding thermal source passes through the cross-section that is studied and then decreases during the cooling process after welding.

  20. Development of high strength line pipe for Arctic applications

    Energy Technology Data Exchange (ETDEWEB)

    Collins, L.E.; Klein, R.; Bai, D. [Evraz Inc., Regina, SK (Canada). Frontier Pipe Research Unit

    2009-07-15

    The pipelines that will carry large volumes of natural gas from the Mackenzie Delta and the Alaska North Slope to Alberta will have to meet stringent new requirements on material performance. High strength steels with thick pipe walls will be needed to accommodate the high operating pressure that will be needed to transmit gas over long distances. In addition, low operating temperatures and strain-based designs will be needed to meet Arctic operating conditions in areas of continuous or discontinuous permafrost. The Mackenzie Gas Project (MGP) has specified 762 mm OD x 16.2 mm WT Grade 550 (APIx80). Although the pipe has a high degree of ductility, material performance is of concern in terms of girth welds and associated heat affected zones. Studies have shown that the weld strength must overmatch the longitudinal strength of the pipe by at least 5 per cent in order to deflect any failure from a crack on the weld fusion line. The weld itself and the HAZ must also demonstrate a high degree of toughness. While proponents of the Alaska gas pipeline wish to use Grade 690 (APIx100) line pipe, full stress capacity tests have yet to be completed for Grade 690 material in the preferred gauge of 19 to 25 mm. Therefore, this paper examined 3 key issues pertaining to the performance of high strength line pipe in strain-based designs. These included girth weld HAZ toughness; work hardening characteristics; and achievement of very high strength levels. It was concluded that much more effort is needed to fully optimize these steels and to translate preliminary laboratory solutions to workable processing technologies. 15 refs., 2 tabs., 8 figs.

  1. Analysis of droplet behavior in Nd:YAG laser-pulsed MAG hybrid welding%Nd:YAG激光-脉冲MAG复合热源焊熔滴过渡分析

    Institute of Scientific and Technical Information of China (English)

    吴艳明; 王威; 林尚扬; 王旭友

    2011-01-01

    采用高速摄像技术拍摄熔滴形成、长大及脱落的过程,观测并分析激光加入对电弧焊熔滴过渡的影响.结果表明,发现激光改变了熔滴的空间飞行轨迹、过渡稳定性、熔滴过渡模式.并从熔滴受力角度建立了脉冲MAG焊接熔滴力学模型,分析了激光加入后熔滴受力状态的改变情况.分析发现复合激光后,脉冲MAG熔滴还受到额外两个力的作用,即激光小孔产生的高速向上喷发的金属蒸气对熔滴过渡的反推力和激光及光致蒸气等离子体对熔滴的热辐射而使被辐射面的液态熔滴金属高速蒸发而产生的反推力,这些反推力在光丝间距小于2 mm,会阻碍熔滴过渡;并且电磁%This paper studies the metal transfer phenomenon of Nd: YAG laser-pulsed MAG hybrid welding.High-speed video camera has been used to record droplet formation,growth and shedding process,observation and analysis for the effect of laser on the droplet transfer of arc welding can be conducted.The results show that the laser changes the droplet flight path,the transition stability and metal transfer mode.A mechanical model established to analysis how laser join influence the force on the droplet in pulsed MAG welding.Analysis showed that when hybrid with laser,the pulse MAG droplet is also subject to additional role of two forces,one is an anti-thrust force produced by the high-speed metal vapor eruption from keyhole acted on the droplet,the other is an anti-thrust force produced by the radiation of laser and laser-induced plasma let the surface of the droplet high-speed evaporation and reverse thrust.When the distance between laser and arc less than 2 mm,these two forces will hinder the droplet,and the electromagnetic force bias direction to laser keyhole.The metal transfer stability Nd: YAG laser-pulsed MAG hybrid welding affected by such as light DLA,laser power and defocus.

  2. Development of Dissimilar Metal Weld Performance Demonstration System

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yong Sik; Yoon, Byung Sik; Yang, Seung Han; Guon, Kee Il [KEPCO Research Institute, Daejeon (Korea, Republic of)

    2010-10-15

    In the early 1980s, many leaks in the piping systems of boiling water reactors in the USA were discovered in piping weld area which had been examined ultrasonically and found to be defect free. To enhance the reliability of ultrasonic testing system, ASME B and PV code section XI adopted the performance demonstration requirements (Appendix VIII) for the ultrasonic examination of nuclear power plant piping weld in the 1989 winter addenda for the first time. MOST Bulletin 2004-13 was published at 2004.6. Following the MEST Bulletin 2009-37 which was published at 2009.9(formerly MOST Bulletin 2004-13), all nuclear power plants in Korea shall implement performance demonstration of dissimilar metal weld. The object of this study is to develop the performance demonstration system for dissimilar metal weld ultrasonic testing of nuclear power plant in order to meet ASME Sec. XI Appendix VIII requirements and MEST Bulletin 2009-37. This paper describes the status of the development of dissimilar metal weld performance demonstration system in Korea

  3. Distortion Control during Welding

    NARCIS (Netherlands)

    Akbari Pazooki, A.M.

    2014-01-01

    The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ met

  4. Introduction to Welding.

    Science.gov (United States)

    Fortney, Clarence; Gregory, Mike

    This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

  5. Development of remote pipe cutting tool for divertor cassettes in JT-60SA

    Energy Technology Data Exchange (ETDEWEB)

    Hayashi, Takao, E-mail: hayashi.takao@jaea.go.jp; Sakurai, Shinji; Shibanuma, Kiyoshi; Sakasai, Akira

    2014-10-15

    Remote pipe cutting tool accessing from inside pipe has been newly developed for JT-60SA. The tool head equips a disk-shaped cutter blade and four rollers which are subjected to the reaction force. The tool pushes out the cutter blade by decreasing the distance between two cams. The tool cuts a cooling pipe by both pushing out the cutter blade and rotating the tool head itself. The roller holder is not pushed out anymore after touching the inner wall of the pipe. In other words, only cutter blade is pushed out after bringing the tool axis into the pipe axis. Outer diameter of the cutting tool head is 44 mm. The cutting tool is able to push out the cutter blade up to 32.5 mm in radius, i.e. 65 mm in diameter, which is enough to cut the pipe having an outer diameter of 59.8 mm. The thickness and material of the cooling pipe are 2.8 mm and SUS316L, respectively. The length of the cutting tool head is about 1 m. The tool is able to cut a pipe locates about 480 mm in depth from the mounting surface on the divertor cassette. The pipe cutting system equips two cutting heads and they are able to cut two pipes at the same time in order to remove the inner target plate. Reproducibility of the cross-sectional shape of the cut pipe is required for re-welding. The degree of reproducibility is inside 0.1 mm except for burr at outside of the pipe, which is enough to re-weld the cut pipe. Some swarf is generated during cutting the double-layered pipe assuming a plug located on the top of the pipe. The swarf is deposited on the bottom of the plug and collected by pulling out the plug in the actual equipment.

  6. Development of Plasma Cutting Tracking Device for Spiral Welded Pipe%伺服控制跟踪在螺旋焊管生产线上的应用

    Institute of Scientific and Technical Information of China (English)

    王昌龙; 陈靖芯; 秦永法; 竺志大

    2013-01-01

    薄壁螺旋焊管定长切割多数采用机械刀轮跟踪,往往存在切口不齐的问题。设计了一套用于螺旋焊管机的等离子切割跟踪装置,该系统由两路测速传感器、直流伺服电机、齿轮减速器、双丝杠螺母驱动的带有等离子切割喷枪的小车组成,通过调节伺服控制脉冲频率与所需送板速度之间的比例关系、送板速度与小车前进速度之间的比例关系,使切割小车与钢管伸长同步。测试结果表明,伺服跟踪误差小于1 cm ,远小于机械刀轮跟踪1 cm~3 cm的误差。%A knife flywheel is generally used in steel pipe cutting ,an uprightness incision is not available .A set of plasma cutting tracking device for spiral pipe is developed .This system is composed of two speed sensors ,DC servo motor ,gear retarder ,a vehicle with plasma gun drove by double screw and nut .Using this system regulates the velocity ratio of vehicle to plate (vvehicle/vplate ) ,to make the vehicle moving at the same speed of pipe extension .Experiment results show the error of servo tracking is less than the mechanical tracking ,the former is below 1 cm and the latter is 1 cm~3 cm .

  7. Laser welding in space

    Science.gov (United States)

    Kaukler, W. F.; Workman, G. L.

    1991-01-01

    Autogenous welds in 304 stainless steel were performed by Nd-YAG laser heating in a simulated space environment. Simulation consists of welding on the NASA KC-135 aircraft to produce the microgravity and by containing the specimen in a vacuum chamber. Experimental results show that the microgravity welds are stronger, harder in the fusion zone, have deeper penetration and have a rougher surface rippling of the weld pool than one-g welds. To perform laser welding in space, a solar-pumped laser concept that significantly increases the laser conversion efficiency and makes welding viable despite the limited power availability of spacecraft is proposed.

  8. Mathematical model and simulation of pipe-annulus welding assemble surface and opening%管-环相贯焊接装配面及开孔数学模型与仿真

    Institute of Scientific and Technical Information of China (English)

    王强; 徐雷; 彭少峰

    2015-01-01

    针对复杂管-环桁架节点相贯线参数方程求解困难的问题,提出一种基于 Newton 迭代法的求解方式。以圆管和环管的参数方程建立 Newton 迭代函数,利用相贯体之间的几何约束关系,选择合适的迭代初始值,逐次逼近,求解相贯线参数方程的解;推导了管-环相贯焊接装配面实际切割角计算公式;将 Newton 迭代法对骑坐式和插入式两种带钝边坡口的开孔方式进行推广。Newton 迭代法编程简单、收敛速度快,适于复杂相贯体相贯线的求解。对比 Newton 迭代法和实体布尔运算所生成的相贯线,结果表明:Newton 迭代求解法偏差极小,准确性和可靠性好。%Since the parametric equation of complex pipe-annulus truss could not be solved easily,a solution based on Newton iteration was presented.Newton iterative function was established based on the parametric equations of pipe and annulus,by utilizing the geometric constraints between intersecting bodies and successive approximation with an appro-priate initial iteration value,the parametric equation was solved.The actual cutting angle of pipe-annulus intersecting on its mating surface was deduced;two types of pipe-annulus intersecting mating surface with a blunt edge,the riding type and the inserting type,were extended.Newton iteration is suitable for solving parametric equation of complex intersec-ting bodies′intersecting line for its advantage of simple programming and fast convergence.Contrasted the intersecting line between iterative algorithm and entity Boolean operations,the results demonstrated that the deviation of Newton it-erative is small,and its accuracy and reliability was considerable.

  9. Fundamentals of piping design

    CERN Document Server

    Smith, Peter

    2013-01-01

    Written for the piping engineer and designer in the field, this two-part series helps to fill a void in piping literature,since the Rip Weaver books of the '90s were taken out of print at the advent of the Computer Aid Design(CAD) era. Technology may have changed, however the fundamentals of piping rules still apply in the digitalrepresentation of process piping systems. The Fundamentals of Piping Design is an introduction to the designof piping systems, various processes and the layout of pipe work connecting the major items of equipment forthe new hire, the engineering student and the vetera

  10. Improved design bases of welded joints in seawater

    DEFF Research Database (Denmark)

    Ólafsson, Ólafur Magnús

    The presented work aims to investigate and establish a precise, thorough and detailed database from series of experimental testing of submerged arc welded, SAW, specimens of various thicknesses typically applied in offshore structures and foundations. Additionally, the testing was performed in two...... welded joints were thereafter compared directly to the traditional SAW specimens in order to investigate the two different welding techniques. The laser hybrid welding technique offers great potential in lowering the cost of energy associated with offshore structures....... therefore received much attention from universities, research institutions along with industry as it is of significant practical importance for all fatigue loaded structures, such as e.g. marine structures. As-welded SAW specimens of three different thicknesses, manufactured by Lindoe Welding Technology A...

  11. Advanced Welding Applications

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

  12. Structural integrity analyses for preemptive weld overlay on the dissimilar metal weld of a pressurizer nozzle

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Chin-Cheng, E-mail: cchuang@iner.gov.tw [Institute of Nuclear Energy Research, Taiwan (China); Liu, Ru-Feng [Institute of Nuclear Energy Research, Taiwan (China)

    2012-02-15

    This paper presents structural integrity analyses for preemptive weld overlay on the dissimilar metal weld (DMW) of a pressurizer nozzle in a pressurized water reactor (PWR). Based on MRP-169 and ASME Code Case N-504-2, weld overlay sizing calculation, residual stress improvement, shrinkage evaluation, fatigue crack growth and fatigue usage analysis are performed. The weld overlay procedure has to be confirmed to improve the residual stresses around the inside surface of DMW. The residual compressive stress distribution is thus addressed to be resistant to subsequent primary water stress corrosion cracking (PWSCC) initiation and further crack growth. To ensure the structural integrity of the original attached piping system, the measured displacement is transformed to temperature gradient to simulate the shrinkage after overlay and is used to determine the post weld distortion and stress situation. Further, the conservative postulated surface cracks are assumed in the DMW for fatigue crack growth analysis with system design cycles. The stress limits and cumulative fatigue usages of the pressurizer nozzle with overlay are also evaluated to meet ASME Code, Section III. Based on the present results, the structural integrity of the pressurizer nozzle with preemptive weld overlay is shown.

  13. 77 FR 5240 - Light-Walled Welded Rectangular Carbon Steel Tubing From Taiwan: Continuation of Antidumping Duty...

    Science.gov (United States)

    2012-02-02

    ... should the order be revoked. See Light-Walled Welded Rectangular Carbon Steel Tubing From Taiwan: Final... within a reasonably foreseeable time. See Light-Walled Rectangular Pipe and Tube From Taiwan, 77 FR 3497... International Trade Administration Light-Walled Welded Rectangular Carbon Steel Tubing From Taiwan:...

  14. Morbidity profile of steel pipe production workers

    Directory of Open Access Journals (Sweden)

    Pandit Kirti

    2008-01-01

    Full Text Available Objective: To study the different morbid conditions among steel pipe producing workers. Methods: The present cross-sectional study has been carried out among the workers of one of the steel pipes and tubes manufacturing factory of Gujarat. Hundred workers from the four major departments of the steel pipe production plant, namely welding, pressing machine, X-ray welding and loading/transportation department were covered. The information regarding demographic, occupational, clinical characteristics and diagnosis were recorded on a pre-designed proforma. Statistical analysis included calculation of percentages and proportions and was carried out using the statistical software Epi Info Version 3.3.2. Results: The mean age of the study subjects was found to be 38.7±7.1 years. The mean duration of exposure was found to be 9.0±3.4 years. Forty-four percent of the subjects had an upper respiratory tract infection, as evidenced by symptoms like dry cough, cough with rhinitis and cough with fever. Symptoms suggestive of allergic bronchitis were observed in 12% of the subjects while symptoms suggestive of heat stress such as prickly heat, dehydration, perspiration and pyrexia were observed in 13% of the subjects.

  15. A simplified LBB evaluation procedure for austenitic and ferritic steel piping

    Energy Technology Data Exchange (ETDEWEB)

    Gamble, R.M.; Wichman, K.R.

    1997-04-01

    The NRC previously has approved application of LBB analysis as a means to demonstrate that the probability of pipe rupture was extremely low so that dynamic loads associated with postulated pipe break could be excluded from the design basis (1). The purpose of this work was to: (1) define simplified procedures that can be used by the NRC to compute allowable lengths for circumferential throughwall cracks and assess margin against pipe fracture, and (2) verify the accuracy of the simplified procedures by comparison with available experimental data for piping having circumferential throughwall flaws. The development of the procedures was performed using techniques similar to those employed to develop ASME Code flaw evaluation procedures. The procedures described in this report are applicable to pipe and pipe fittings with: (1) wrought austenitic steel (Ni-Cr-Fe alloy) having a specified minimum yield strength less than 45 ksi, and gas metal-arc, submerged arc and shielded metal-arc austentic welds, and (2) seamless or welded wrought carbon steel having a minimum yield strength not greater than 40 ksi, and associated weld materials. The procedures can be used for cast austenitic steel when adequate information is available to place the cast material toughness into one of the categories identified later in this report for austenitic wrought and weld materials.

  16. Field application of phased array ultrasonic testing for structural weld overlay on dissimilar welds of pressurizer nozzles

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Hoi; Kim, Yong Sik [Korea Hydro and Nuclear Power Company Ltd., Central Research Institute, Daejeon (Korea, Republic of)

    2015-08-15

    Weld overlay was first used in power plants in the US in the early 1980s as an interim method of repairing the welds of flawed piping joints. Weld overlaid piping joints in nuclear power plants must be examined periodically using ultrasonic examination technology. Portable phased array ultrasonic technology has recently become available. Currently, the application of preemptive weld overlays as a mitigation technique and/as a method to improve the examination surface condition for more complex configurations is becoming more common. These complex geometries may require several focused conventional transducers for adequate inspection of the overlay, the original weld, and the base material. Alternatively, Phased array ultrasonic probes can be used to generate several inspection angles simultaneously at various focal depths to provide better and faster coverage than that possible by conventional methods. Thus, this technology can increase the speed of examinations, save costs, and reduce radiation exposure. In this paper, we explain the general sequence of the inspection of weld overlay and the results of signal analysis for some PAUT (phased array ultrasonic testing) signals detected in on-site inspections.

  17. Material property evaluations of bimetallic welds, stainless steel saw fusion lines, and materials affected by dynamic strain aging

    Energy Technology Data Exchange (ETDEWEB)

    Rudland, D.; Scott, P.; Marschall, C.; Wilkowski, G. [Battelle Memorial Institute, Columbus, OH (United States)

    1997-04-01

    Pipe fracture analyses can often reasonably predict the behavior of flawed piping. However, there are material applications with uncertainties in fracture behavior. This paper summarizes work on three such cases. First, the fracture behavior of bimetallic welds are discussed. The purpose of the study was to determine if current fracture analyses can predict the response of pipe with flaws in bimetallic welds. The weld joined sections of A516 Grade 70 carbon steel to F316 stainless steel. The crack was along the carbon steel base metal to Inconel 182 weld metal fusion line. Material properties from tensile and C(T) specimens were used to predict large pipe response. The major conclusion from the work is that fracture behavior of the weld could be evaluated with reasonable accuracy using properties of the carbon steel pipe and conventional J-estimation analyses. However, results may not be generally true for all bimetallic welds. Second, the toughness of austenitic steel submerged-arc weld (SAW) fusion lines is discussed. During large-scale pipe tests with flaws in the center of the SAW, the crack tended to grow into the fusion line. The fracture toughness of the base metal, the SAW, and the fusion line were determined and compared. The major conclusion reached is that although the fusion line had a higher initiation toughness than the weld metal, the fusion-line J-R curve reached a steady-state value while the SAW J-R curve increased. Last, carbon steel fracture experiments containing circumferential flaws with periods of unstable crack jumps during steady ductile tearing are discussed. These instabilities are believed to be due to dynamic strain aging (DSA). The paper discusses DSA, a screening criteria developed to predict DSA, and the ability of the current J-based methodologies to assess the effect of these crack instabilities. The effect of loading rate on the strength and toughness of several different carbon steel pipes at LWR temperatures is also discussed.

  18. Welded solar cell interconnection

    Science.gov (United States)

    Stofel, E. J.; Browne, E. R.; Meese, R. A.; Vendura, G. J.

    1982-01-01

    The efficiency of the welding of solar-cell interconnects is compared with the efficiency of soldering such interconnects, and the cases in which welding may be superior are examined. Emphasis is placed on ultrasonic welding; attention is given to the solar-cell welding machine, the application of the welding process to different solar-cell configurations, producibility, and long-life performance of welded interconnects. Much of the present work has been directed toward providing increased confidence in the reliability of welding using conditions approximating those that would occur with large-scale array production. It is concluded that there is as yet insufficient data to determine which of three methods (soldering, parallel gap welding, and ultrasonic welding) provides the longest-duration solar panel life.

  19. Experimental investigations on the state of the friction-welded joint zone in steel hybrid components after process-relevant thermo-mechanical loadings

    Science.gov (United States)

    Behrens, B.-A.; Bouguecha, A.; Vucetic, M.; Peshekhodov, I.; Matthias, T.; Kolbasnikov, N.; Sokolov, S.; Ganin, S.

    2016-10-01

    As a part of the newly established Collaborative Research Center 1153 (SFB 1153) "Process chain for the manufacturing of hybrid high-performance components by tailored forming" at the Leibniz Universität Hannover, the Institute of Forming Technology and Machines (IFUM) examines the influence of thermo-mechanical stresses on the reduced Young's modulus as well as the hardness of hybrid (steel-steel compound) joined semi-finished products. Currently the expertise in the production of bulk metal formed parts is limited to mono-materials. For manufacturing parts of hybrid materials and also for the methods of the new process routes, practical experience has to be gained. The subproject C1 within the collaborative research center 1153 with the short title "Failure Prediction" deals with the question, if the hybrid semi-finished products fulfill the thermo-mechanical demands or if they fail at the joining zone (JZ) during forging. For this purpose, stresses similar to those in the process were imposed on hybrid semi-finished products by torsion tests by using the thermo-mechanical test system Gleeble 3800. Afterwards, the specimens were examined metallographically and by nanoindentations with the help of a TriboIndenter TI950. Thus, first knowledge on the behaviour of thermo-mechanical stresses on the reduced Young's modulus and the hardness of hybrid joined semi-finished parts was gained.

  20. Hydrogen Regional Infrastructure Program In Pennsylvania Potential Applications of Friction Stir Welding to the Hydrogen Economy

    Energy Technology Data Exchange (ETDEWEB)

    Brendlinger, Jennifer [Concurrent Technologies Corporation, Johnstown, PA (United States)

    2009-07-17

    Friction Stir Welding (FSW) is a solid-state welding technique developed by The Welding Institute (TWI) of Cambridge, UK in the early 1990’s. The process uses a non-consumable rotating tool to develop frictional heat and plastically deform workpieces to be joined, resulting in a solid-state weld on the trailing side of the advancing tool. Since the materials to be joined are not melted, FSW results in a finer grain structure and therefore enhanced properties, relative to fusion welds. And unlike fusion welding, a relatively small number of key process parameters exist for FSW: tool rotational speed, linear weld velocity and force perpendicular to the joining surface. FSW is more energy efficient than fusion welding and can be accomplished in one or two passes, versus many more passes required of fusion welding thicker workpieces. Reduced post-weld workpiece distortion is another factor that helps to reduce the cost of FSW relative to fusion welding. Two primary areas have been identified for potential impact on the hydrogen economy: FSW of metallic pipes for hydrogen transmission and FSW of aluminum pressure vessels for hydrogen storage. Both areas have been under active development and are explored in this paper.