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Sample records for hot-dip galvanized coatings

  1. The adhesion of epoxy cataphoretic coating on phosphatized hot-dip galvanized steel

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    Bajat Jelena B.

    2006-01-01

    Full Text Available The influence of hot-dip galvanized steel surface pretreatment on the adhesion of epoxy cataphoretic coating was investigated. Phosphate coatings were deposited on hot-dip galvanized steel and the influence of fluoride ions in the phosphating plating bath, as well as the deposition temperature of the plating bath, were investigated. The dry and wet adhesion of epoxy coating were measured by a standard pull-off method. The surface roughness of phosphatized galvanized steel was determined, as well as the wettability of the metal surface by emulsion of the epoxy resin in water. The adhesion of epoxy coatings on phosphatized hot-dip galvanized steel was investigated in 3wt.%NaCI.

  2. Relation between microstructure and adhesion of hot dip galvanized zinc coatings on dual phase steel

    NARCIS (Netherlands)

    Song, G. M.; Vystavel, T.; De Hosson, J. Th M.; Sloof, W. G.; van der Pers, N.M.

    The microstructure of hot dip galvanized zinc coatings on dual phase steel was investigated by electron microscopy and the coating adhesion characterized by tensile testing. The zinc coating consists of a zinc layer and columnar zeta-FeZn13 particles on top of a thin inhibition layer adjacent to the

  3. COMPARATIVE STUDY OF THE CORROSION BEHAVIOR OF HOT DIP GALVANIZED, GALVANNEAL AND GALVALUME COATED STEELS

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    Álvaro Pritzel dos Santos

    2013-10-01

    Full Text Available Corrosion attack of Hot Dip Zn coatings on steels is comparatively studied. For this, the electrochemical behavior of the coatings hot dip galvanized (GI, galvanneal (GA and galvalume (Zn55Al are analyzed in chloride solutions by cyclic voltammetry and by Scanning Vibrating Electrode Technique, with and without the incidence of white light. Coatings were characterized by Scanning Electronic Microscopy and Energy Dispersive X-Ray Spectrometry. The results show that the incidence of white UV-VIS light has a minor influence on the corrosive process, although the coatings contain intermetallic phases with semiconductor nature. The tests show that among the three coatings, GA has the slowest dissolution rate, when in contact with the steel for high exposed areas of steel.

  4. Morphology and antimony segregation of spangles on batch hot-dip galvanized coatings

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    Peng Shu, E-mail: shu.peng@mail.scut.edu.cn [School of Materials Science and Engineering, South China University of Technology, No. 371 Wushan Road, Tianhe District, Guangzhou 510640 (China); Lu Jintang; Che Chunshan; Kong Gang; Xu Qiaoyu [School of Materials Science and Engineering, South China University of Technology, No. 371 Wushan Road, Tianhe District, Guangzhou 510640 (China)

    2010-06-01

    Spangles produced by batch hot-dip galvanizing process have a rougher surface and a greater surface segregation of alloying element compared with those in continuous hot-dip galvanizing line (CGL), owing to the cooling rate of the former is much smaller than that of the later. Therefore, typical spangles on a batch hot-dipped Zn-0.05Al-0.2Sb alloy coating were investigated. The chemical, morphological characterization and identification of the phases on the spangles were examined by scanning electron microscopy (SEM), backscattered electron imaging (BSE), atomic force microscopy (AFM), energy dispersive spectroscopy (EDS) and X-ray diffraction analysis (XRD). The results showed that the coating surface usually exhibited three kinds of spangles: shiny, feathery and dull spangle, of which extensively antimony surface segregation was detected. The nature of precipitate on the coating surface was identified as {beta}-Sb{sub 3}Zn{sub 4}, The precipitated {beta}-Sb{sub 3}Zn{sub 4} particles distributed randomly on the shiny spangle surface, both {beta}-Sb{sub 3}Zn{sub 4} particles and dentritic segregation of antimony dispersed in the dendritic secondary arm spacings of the feathery spangle and on the whole dull spangle surface. The dentritic segregation of antimony and precipitation of Sb{sub 3}Zn{sub 4} compound are discussed by a proposed model.

  5. Morphology and antimony segregation of spangles on batch hot-dip galvanized coatings

    Science.gov (United States)

    Peng, Shu; Lu, Jintang; Che, Chunshan; Kong, Gang; Xu, Qiaoyu

    2010-06-01

    Spangles produced by batch hot-dip galvanizing process have a rougher surface and a greater surface segregation of alloying element compared with those in continuous hot-dip galvanizing line (CGL), owing to the cooling rate of the former is much smaller than that of the later. Therefore, typical spangles on a batch hot-dipped Zn-0.05Al-0.2Sb alloy coating were investigated. The chemical, morphological characterization and identification of the phases on the spangles were examined by scanning electron microscopy (SEM), backscattered electron imaging (BSE), atomic force microscopy (AFM), energy dispersive spectroscopy (EDS) and X-ray diffraction analysis (XRD). The results showed that the coating surface usually exhibited three kinds of spangles: shiny, feathery and dull spangle, of which extensively antimony surface segregation was detected. The nature of precipitate on the coating surface was identified as β-Sb 3Zn 4, The precipitated β-Sb 3Zn 4 particles distributed randomly on the shiny spangle surface, both β-Sb 3Zn 4 particles and dentritic segregation of antimony dispersed in the dendritic secondary arm spacings of the feathery spangle and on the whole dull spangle surface. The dentritic segregation of antimony and precipitation of Sb 3Zn 4 compound are discussed by a proposed model.

  6. Coating Weight Model for the Continuous Hot-Dip Galvanizing Process

    Science.gov (United States)

    Elsaadawy, E. A.; Hanumanth, G. S.; Balthazaar, A. K. S.; McDermid, J. R.; Hrymak, A. N.; Forbes, J. F.

    2007-06-01

    A coating weight model was developed to describe the pressure and wall shear stress distributions as functions of slot gap ( d) and impingement distance ( Z), for the air knife wiping of the liquid zinc coatings in continuous hot dip galvanizing at ratios of Z/ d ≤ 8. This model was then used in validation studies in order to predict the coating weight as a function of the process parameters. The model was based on improved correlations for pressure and shear stress developed by a combination of experimental and computation techniques, which has resulted in more accurate predictions of coating weight validated using industrial coil average coating weight data, particularly for coating weights of up to 75 g/m2. For this region, the maximum deviation between the predicted and measured coating weights was 8 pct. The coating weight model was further developed by incorporating a lumped heat-transfer analysis to predict the solidification “dry line” of the coating. For a typical continuous galvanizing process, the model predicts an 80 pct coating solid fraction for a coating weight of 130 g/m2 to occur at 15 m from the air knives, which agrees qualitatively with visual observations in continuous galvanizing lines.

  7. Numerical Analysis of Edge Over Coating and Baffle Effect on Hot-Dip Galvanizing

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    Bao, Chengren; Kang, Yonglin; Li, Yan

    2017-06-01

    In hot-dip galvanizing process, air jet wiping control is so crucial to determine the coating thickness and uniformity of the zinc layer on the steel strip. A numerical simulation of gas-jet wiping in hot-dip galvanizing was conducted to minimize the occurrence of edge over coating (EOC). The causes of EOC were identified by contrasting and analyzing the airflow fields on the strip edge with and without a baffle. The factors influencing the airflow field on the strip edge during the change in the gap between the baffle and the strip edge were also analyzed. The effect of the distance between the air knife and the strip was evaluated. Technological parameters with on-site guidance role were obtained by combining them with the actual production to elucidate the role of the baffle in restraining the occurrence of EOC. The uniform distribution of pressure and coating thickness on the strip is achieved when the distance of the baffle from the strip edge is about 0.3 times of the jetting distance.

  8. Description of structure of Fe-Zn intermetalic compounds present in hot-dip galvanized coatings on steel

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    P. Pokorny

    2015-10-01

    Full Text Available The article is describing formation, composition, morphology and crystallographic characteristics of intermetalic compounds Fe - Zn present in the coating formed during the process of low-temperature hot-dip galvanizing of carbon steels. In mutual confrontation we introduce older bibliography and results of latest modern researches based on combination of most precise analytical methods.

  9. Effect of the Surface Layer of Iron Casting on the Growth of Protective Coating During Hot-Dip Galvanizing

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    Kopyciński D.

    2016-03-01

    Full Text Available The paper presents the results of investigations of the growth of protective coating on the surface of ductile iron casting during the hot-dip galvanizing treatment. Ductile iron of the EN-GJS-600-3 grade was melted and two moulds made by different technologies were poured to obtain castings with different surface roughness parameters. After the determination of surface roughness, the hot-dip galvanizing treatment was carried out. Based on the results of investigations, the effect of casting surface roughness on the kinetics of the zinc coating growth was evaluated. It was found that surface roughness exerts an important effect on the thickness of produced zinc coating.

  10. Influence of dipping time on cracking during bending of hot dip galvanized coatings with Sn and Ti contents

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    L. Zortea

    2010-10-01

    Full Text Available In the last years, the attention to environmental topics led a new approach solution in classical protection techniques, introducing innovative way oriented to optimize different coating properties. Hot-dip galvanizing is a classical process aimed to generate coatings on iron-based surfaces, used unchanged since 200 years: some chemical elements are added in the bath with different aims (e.g., Pb is really important for its fluidizing properties, sometimes replaced by Sn but sometimes these elements are dangerous for human health (e.g. … Pb!.In this work, the influence of dipping time and coatings chemical compositions on damaging micromechanisms was investigated considering different Sn and Ti contents. Main damaging micromechanisms in hot dip zinc coated ipersandelin steel specimens were investigated by means of bending tests. Longitudinal sections of bended specimens were observed by means of a LOM (Light Optical Microscope: main damage micromechanisms were identified as longitudinal and radial cracks.

  11. Effect of Mg on the Microstructure and Corrosion Resistance of the Continuously Hot-Dip Galvanizing Zn-Mg Coating

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    Anping Dong

    2017-08-01

    Full Text Available The microstructure of continuously hot-dip galvanizing Zn-Mg coating was investigated in order to obtain the mechanism of the effects of Mg on the corrosion resistance. In this paper, the vertical section of the Zn-0.20 wt % Al-Mg ternary phase diagram near the Al-low corner was calculated. The results indicates that the phase composition of the Zn-0.20 wt % Al-Mg ternary phase diagram near the Al-low corner is the same as Zn-Mg binary phase diagram, suggesting Al in the Zn-Mg (ZM coatings mainly concentrates on the interfacial layer between the coating and steel substrate. The microstructure of continuously hot-dip galvanizing ZM coatings with 0.20 wt % Al containing 1.0–3.0 wt % Mg was investigated using tunneling electron microscopy (TEM. The morphology of Zn in the coating changes from bulk to strip and finally to mesh-like, and the MgZn2 changes from rod-like to mesh-like with the Mg content increasing. Al in the ZM coatings mainly segregates at the Fe2Al5 inhibition layer and the Mg added to the Zn bath makes this inhibition layer thinner and uneven. Compared to GI coating, the time of the first red rust appears increases by more than two-fold and expansion rate of red rust reduces by more than four-fold in terms of salt spray experiment. The ZM coating containing 2.0 wt % Mg has the best corrosion resistance. The enhanced corrosion resistance of ZM coatings mainly depends on different corrosion products.

  12. A suggestion of a new method for the calculation of the coating thickness in continuous hot-dip galvanizing

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    Jo, C. M.; Kwon, Y. D.; Kwon, S. B. [Kyungpook National University, Daegu (Korea, Republic of); Kim, G. Y. [POSCO Technical Research laboratories, Gumgo-dong (Korea, Republic of)

    2011-11-15

    It is known that the distributions of the impinging pressure gradient and the shear stress at the strip surface play a decisive key role in the decision of the coating thickness in hot-dip galvanizing. So, to predict the exact coating thickness, it is essential that the distributions of the impinging wall jet pressure and the shear stress acting between the liquid film and jet stream are measured (or calculated) exactly for each specific coating condition. So far, to obtain the impinging wall jet pressure, it was assumed that the jet issuing from an air-knife is similar to the Hiemenz plane stagnation flow, and the wall shear stress could be predicted by an equation using the assumption of a non-negative Gaussian profile in impinging wall jet pressure in general, so that it cannot be reliable for some impinging wall jet regions and nozzle systems intrinsically. Nevertheless, one cannot find a suitable method to cope with the difficulties in measuring/calculating of the shear stress and the impinging wall jet pressure. Such a difficulty which will cause an inaccuracy in the coating thickness prediction. With these connections, in the present study, we suggest a new method named as a two-step calculation method to calculate the final coating thickness, which consists of the air jet analysis and coating thickness calculation. And, from the comparison of the results one may confirm the validation of the new suggested method.

  13. A study of the influence of air-knife tilting on coating thickness in hot-dip galvanizing

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    Cho, Tae-Seok; Kwon, Young-Doo; Kwon, Soon-Bum

    2009-09-01

    Gas wiping is a decisive operation in hot-dip galvanizing process. In special, it has a crucial influence on the thickness and uniformity in coating film, but may be subsequently responsible for the problem of splashing. The progress of industry demands continuously the reduction of production costs which may relate directly with the increase of coating speed, and the speed up of coating results in the increase of stagnation pressure in gas wiping system in final. It is known that the increase of stagnation pressure may accompany a harmful problem of splashing in general. Together with these, also, from the view point of energy consumption, it is necessary to design a nozzle optimally. And there is known that the downward tilting of nozzle using in air knife system is effective to prevent in somewhat the harmful problem of splashing. In these connections, first, we design a nozzle with constant expansion rate. Next, for the case of actual coating conditions in field, the effects of tilting of the constant expansion rate nozzle are investigated by numerical analysis. Under the present numerical conditions, it was turned out that the nozzle of constant expansion rate of p = having a downward jet angle of 5° is the most effective to diminish the onset of splashing, while the influence of small tilting of the nozzle on impinging wall pressure itself is not so large.

  14. The effect of zinc bath temperature on the morphology, texture and corrosion behaviour of industrially produced hot-dip galvanized coatings

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    A. Bakhtiari

    2014-03-01

    Full Text Available The purpose of this work is to identify the influence of zinc bath temperature on the morphology, texture and corrosion behavior of hot-dip galvanized coatings. Hot-dip galvanized samples were prepared at temperature in the range of 450-480 °C in steps of 10 °C, which is the conventional galvanizing temperature range in the galvanizing industries. The morphology of coatings was examined with optical microscopy and scanning electron microscopy (SEM. The composition of the coating layers was determined using energy dispersive spectroscopy (EDS analysis. The texture of the coatings was evaluated using X-ray diffraction. Corrosion behavior was performed using salt spray cabinet test and Tafel extrapolation test. From the experimental results, it was found that increasing the zinc bath temperature affects the morphology of the galvanized coatings provoking the appearance of cracks in the coating structure. These cracks prevent formation of a compact structure. In addition, it was concluded that (00.2 basal plane texture component was weakened by increasing the zinc bath temperature and, conversely, appearance of (10.1 prism component, (20.1 high angle pyramidal component and low angle component prevailed. Besides, coatings with strong (00.2 texture component and weaker (20.1 components have better corrosion resistance than the coatings with weak (00.2 and strong (20.1 texture components. Furthermore, corrosion resistance of the galvanized coatings was decreased by increasing the zinc bath temperature.

  15. Surface chemistry and reactivity of skin-passed hot dip galvanized coating

    OpenAIRE

    Mataigne, Jean-Michel; Vaché, Véronique; Repoux, Monique

    2009-01-01

    La publication originale est disponible sur le site http://www.revue-metallurgie.org; International audience; GI coatings are covered by a very thin aluminum layer that precipitates after wiping. Anisotropic growing of zinc crystals during solidification induces a strong basal texture in GI coatings. Skin-pass induced changes in GI coating surface chemistry, crystallography and reactivity have been assessed. Local coating analyses have been performed (XPS, TOF-SIMS) in order to describe local...

  16. Effect of Process Variables on the Grain Size and Crystallographic Texture of Hot-Dip Galvanized Coatings

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    Kaboli, Shirin; McDermid, Joseph R.

    2014-08-01

    A galvanizing simulator was used to determine the effect of galvanizing bath antimony (Sb) content, substrate surface roughness, and cooling rate on the microstructural development of metallic zinc coatings. Substrate surface roughness was varied through the use of relatively rough hot-rolled and relatively smooth bright-rolled steels, cooling rates were varied from 0.1 to 10 K/s, and bulk bath Sb levels were varied from 0 to 0.1 wt pct. In general, it was found that increasing bath Sb content resulted in coatings with a larger grain size and strongly promoted the development of coatings with the close-packed {0002} basal plane parallel to the substrate surface. Increasing substrate surface roughness tended to decrease the coating grain size and promoted a more random coating crystallographic texture, except in the case of the highest Sb content bath (0.1 wt pct Sb), where substrate roughness had no significant effect on grain size except at higher cooling rates (10 K/s). Increased cooling rates tended to decrease the coating grain size and promote the {0002} basal orientation. Calculations showed that increasing the bath Sb content from 0 to 0.1 wt pct Sb increased the dendrite tip growth velocity from 0.06 to 0.11 cm/s by decreasing the solid-liquid interface surface energy from 0.77 to 0.45 J/m2. Increased dendrite tip velocity only partially explains the formation of larger zinc grains at higher Sb levels. It was also found that the classic nucleation theory cannot completely explain the present experimental observations, particularly the effect of increasing the bath Sb, where the classical theory predicts increased nucleation and a finer grain size. In this case, the "poisoning" theory of nucleation sites by segregated Sb may provide a partial explanation. However, any analysis is greatly hampered by the lack of fundamental thermodynamic information such as partition coefficients and surface energies and by a lack of fundamental structural studies. Overall

  17. Adhesion of Zinc Hot-dip Coatings

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    Michal Černý

    2014-01-01

    Full Text Available The work is focused on verification of quality adhesion of zinc coating. It describes elements which affect quality and adhesive solidity within the coating. For assessment itself it will be neccessary to get know the basic elements which can affect adhesion of hot-dip coating which will be essential for choosing suitable samples for verification itself. These elements characterise acoustic responses during delamination coating. They affect elements influencing progress of signal. In research there is also a summary of existing methods for testing adhesion of coatings. As a result a new proposal of a new method comes out for purpose of quality testing of adhesion zinc hot-dip coating. The results of verification of this method are put to scientific analysis and findings lead to assessment of proposed method and its application in technical practise.The goal of this contribution is also include to proposed methodology testing adhesion zinc coating by nondestructive diagnostic method of acoustic emission (AE, which would monitor characterise progress of coating delamination of hot-dip zinc from basic material in way to adhesion tests would be practicable in situ. It can be enabled by analysis and assessment of results acquired by method AE and its application within verification of new method of adhesion anti-corrosive zinc coating.

  18. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

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    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  19. Diversification of Intermetallic Zn Phases Growth on Steel During Hot-Dip Galvanizing

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    Węgrzynkiewicz S.

    2016-06-01

    Full Text Available The steel substrate formed as the result of oxy-acetylene cutting (OAB was treated differently - using: softening annealing, grinding and electro-polishing. Investigations were focused on the influence of additional processing on the structure and corrosion resistance of the deposited zinc coating. The hot - dip Zn galvanizing process was conducted in industrial conditions. Parameters were fixed: temperature 457 °C, dipping time 150 s. The coating thickness diversification dependent on the sub-surface steel structure was analysed and compared to the previous results. The correlation between conducted treatment and coatings morphology was determined.

  20. Effect of hot dip galvanization on the fatigue strength of steel bolted connections

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    S.M.J. Razavi

    2017-07-01

    Full Text Available Hot dip galvanized steel bolted joints has been tested under fatigue loading to evaluate the effect of galvanizing coating on the fatigue strength of S355 structural steel. The experimental results showed that the decrease of the fatigue life of coated specimens in comparison with that of uncoated joints is very limited and the results are in good agreement with Eurocode detail category, without substantial reductions. The procedure for coating and preparation of the bolted joints is described in detail in this paper providing a useful tool for engineers involved in similar practical applications. The experimental results are compared with the previously published data on central hole notched galvanized and not treated specimens characterized by the same geometry.

  1. Local strain energy density for the fatigue assessment of hot dip galvanized welded joints: some recent outcomes

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    M. Peron

    2017-10-01

    Full Text Available Since in literature only data about the effect of the hot-dip galvanizing coating on fatigue behavior of unnotched specimens are available, whereas very few for notched components and none for welded joints, the aim of this paper is to partially fill this lack of knowledge comparing fatigue strength of uncoated and hot-dip galvanized fillet welded cruciform joints made of structural steel S355 welded joints, subjected to a load cycle R = 0. 34. The results are shown in terms of stress range ?s and of the averaged strain energy density range DW in a control volume of radius R0 = 0.28 mm

  2. Nanoscale surface analysis on second generation advanced high strength steel after hot dip galvanizing.

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    Arndt, M; Duchoslav, J; Preis, K; Samek, L; Stifter, D

    2013-09-01

    Second generation advanced high strength steel is one promising material of choice for modern automotive structural parts because of its outstanding maximal elongation and tensile strength. Nonetheless there is still a lack of corrosion protection for this material due to the fact that cost efficient hot dip galvanizing cannot be applied. The reason for the insufficient coatability with zinc is found in the segregation of manganese to the surface during annealing and the formation of manganese oxides prior coating. This work analyses the structure and chemical composition of the surface oxides on so called nano-TWIP (twinning induced plasticity) steel on the nanoscopic scale after hot dip galvanizing in a simulator with employed analytical methods comprising scanning Auger electron spectroscopy (SAES), energy dispersive X-ray spectroscopy (EDX), and focused ion beam (FIB) for cross section preparation. By the combination of these methods, it was possible to obtain detailed chemical images serving a better understanding which processes exactly occur on the surface of this novel kind of steel and how to promote in the future for this material system galvanic protection.

  3. Effect of hot-dip galvanizing processes on the microstructure and mechanical properties of 600-MPa hot-dip galvanized dual-phase steel

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    Kuang, Chun-fu; Zheng, Zhi-wang; Wang, Min-li; Xu, Quan; Zhang, Shen-gen

    2017-12-01

    A C-Mn dual-phase steel was soaked at 800°C for 90 s and then either rapidly cooled to 450°C and held for 30 s (process A) or rapidly cooled to 350°C and then reheated to 450°C (process B) to simulate the hot-dip galvanizing process. The influence of the hot-dip galvanizing process on the microstructure and mechanical properties of 600-MPa hot-dip galvanized dual-phase steel (DP600) was investigated using optical microscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), and tensile tests. The results showed that, in the case of process A, the microstructure of DP600 was composed of ferrite, martensite, and a small amount of bainite. The granular bainite was formed in the hot-dip galvanizing stage, and martensite islands were formed in the final cooling stage after hot-dip galvanizing. By contrast, in the case of process B, the microstructure of the DP600 was composed of ferrite, martensite, bainite, and cementite. In addition, compared with the yield strength (YS) of the DP600 annealed by process A, that for the DP600 annealed by process B increased by approximately 50 MPa because of the tempering of the martensite formed during rapid cooling. The work-hardening coefficient ( n value) of the DP600 steel annealed by process B clearly decreased because the increase of the YS affected the computation result for the n value. However, the ultimate tensile strength (UTS) and elongation ( A 80) of the DP600 annealed by process B exhibited less variation compared with those of the DP600 annealed by process A. Therefore, DP600 with excellent comprehensive mechanical properties (YS = 362 MPa, UTS = 638 MPa, A 80 = 24.3%, n = 0.17) was obtained via process A.

  4. Electrochemical Corrosion Behavior of Carbon Steel and Hot Dip Galvanized Steel in Simulated Concrete Solution with Different pH Values

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    Wanchen XIE

    2017-08-01

    Full Text Available Hot dip galvanizing technology is now widely used as a method of protection for steel rebars. The corrosion behaviors of Q235 carbon steel and hot galvanized steel in a Ca(OH2 solution with a pH from 10 to 13 was investigated by electrode potential and polarization curves testing. The results indicated that carbon steel and hot galvanized steel were all passivated in a strong alkaline solution. The electrode potential of hot dip galvanized steel was lower than that of carbon steel; thus, hot dip galvanized steel can provide very good anodic protection for carbon steel. However, when the pH value reached 12.5, a polarity reversal occurred under the condition of a certain potential. Hot dip galvanized coating became a cathode, and the corrosion of carbon steel accelerated. The electrochemical behaviors and passivation abilities of hot dip galvanized steel and carbon steel were affected by pH. The higher the pH value was, the more easily they were passivated.DOI: http://dx.doi.org/10.5755/j01.ms.23.3.16675

  5. Dissolution-Induced Nanowire Synthesis on Hot-Dip Galvanized Surface in Supercritical Carbon Dioxide

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    Aaretti Kaleva

    2017-07-01

    Full Text Available In this study, we demonstrate a rapid treatment method for producing a needle-like nanowire structure on a hot-dip galvanized sheet at a temperature of 50 °C. The processing method involved only supercritical carbon dioxide and water to induce a reaction on the zinc surface, which resulted in growth of zinc hydroxycarbonate nanowires into flower-like shapes. This artificial patina nanostructure predicts high surface area and offers interesting opportunities for its use in industrial high-end applications. The nanowires can significantly improve paint adhesion and promote electrochemical stability for organic coatings, or be converted to ZnO nanostructures by calcining to be used in various semiconductor applications.

  6. Hybrid Coatings Enriched with Tetraethoxysilane for Corrosion Mitigation of Hot-Dip Galvanized Steel in Chloride Contaminated Simulated Concrete Pore Solutions

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    Rita B. Figueira

    2017-03-01

    Full Text Available Hybrid sol-gel coatings, named U(X:TEOS, based on ureasilicate matrices (U(X enriched with tetraethoxysilane (TEOS, were synthesized. The influence of TEOS addition was studied on both the structure of the hybrid sol-gel films as well as on the electrochemical properties. The effect of TEOS on the structure of the hybrid sol-gel films was investigated by solid state Nuclear Magnetic Resonance. The dielectric properties of the different materials were investigated by electrochemical impedance spectroscopy. The corrosion behavior of the hybrid coatings on HDGS was studied in chloride-contaminated simulated concrete pore solutions (SCPS by polarization resistance measurements. The roughness of the HDGS coated with hybrids was also characterized by atomic force microscopy. The structural characterization of the hybrid materials proved the effective reaction between Jeffamine® and 3-isocyanate propyltriethoxysilane (ICPTES and indicated that the addition of TEOS does not seem to affect the organic structure or to increase the degree of condensation of the hybrid materials. Despite the apparent lack of influence on the hybrids architecture, the polarization resistance measurements confirmed that TEOS addition improves the corrosion resistance of the hybrid coatings (U(X:TEOS in chloride-contaminated SCPS when compared to samples prepared without any TEOS (U(X. This behavior could be related to the decrease in roughness of the hybrid coatings (due TEOS addition and to the different metal coating interaction resulting from the increase of the inorganic component in the hybrid matrix.

  7. Effect of Dynamic Flow on the Structure of Inhibition Layer in Hot-dip Galvanizing

    Energy Technology Data Exchange (ETDEWEB)

    Jin, Young Sool; Kim, Myung Soo; Kim, Su Young [POSCO Technical Research Labs., Gwangyang (Korea, Republic of); Paik, Doo Jin [POSCO Kwangyang Steel Works, Gwangyang (Korea, Republic of)

    2011-02-15

    The effect of dynamic flow or forced convection were investigated and compared on the formation of inhibition layer, galvanizing and galvannealing reactions through the hot-dip galvanizing simulator with the oscillation of specimen in zinc bath, continuous galvanizing pilot plant with zinc pumping system through the snout and continuous galvanizing operation with Dynamic Galvanizing{sup TR} system. The interfacial Al pick-up was not consistent between the results of simulator, pilot plant and line operation, but the morphology of inhibition layer became compact and refined by the forced convection. The growth of Fe-Zn intermetallics at the interface was inhibited by the forced convection, whereas the galvannealing rate would be a little promoted.

  8. An evaluation of airborne nickel, zinc, and lead exposure at hot dip galvanizing plants.

    Science.gov (United States)

    Verma, D K; Shaw, D S

    1991-12-01

    Industrial hygiene surveys were conducted at three hot dip galvanizing plants to determine occupational exposure to nickel, zinc, and lead. All three plants employed the "dry process" and used 2% nickel, by weight, in their zinc baths. A total of 32 personal and area air samples were taken. The air samples were analyzed for nickel, zinc, and lead. Some samples were also analyzed for various species of nickel (i.e., metallic, soluble, and oxidic). The airborne concentrations observed for nickel and its three species, zinc, and lead at the three plants were all well below the current and proposed threshold limit values recommended by the American Conference of Governmental Industrial Hygienists (ACGIH).

  9. Application of thermodynamics and Wagner model on two problems in continuous hot-dip galvanizing

    Science.gov (United States)

    Liu, Huachu; He, Yanlin; Li, Lin

    2009-12-01

    Firstly in this paper, the influence of H 2 and water vapor content on selective oxidation occurred in continuous hot-dip galvanizing has been studied by thermodynamics and Wagner model, then, the Gibbs energy of each possible aluminothermic reducing reaction in zinc bath was calculated in order to judge the possibility of these reactions. It was found that oxides' amounts and oxidation type were greatly related to the H 2 and water content in the annealing atmosphere. And from the view of thermodynamics, surface oxides (MnO, Cr 2O 3, SiO 2 etc.) can be reduced by the effective Al in Zn bath.

  10. Application of thermodynamics and Wagner model on two problems in continuous hot-dip galvanizing

    Energy Technology Data Exchange (ETDEWEB)

    Liu Huachu; He Yanlin [School of Material Science and Engineering, Shanghai University, No.149 Yanchang Road Shanghai 200072 (China); Li Lin, E-mail: liling@shu.edu.cn [School of Material Science and Engineering, Shanghai University, No.149 Yanchang Road Shanghai 200072 (China)

    2009-12-15

    Firstly in this paper, the influence of H{sub 2} and water vapor content on selective oxidation occurred in continuous hot-dip galvanizing has been studied by thermodynamics and Wagner model, then, the Gibbs energy of each possible aluminothermic reducing reaction in zinc bath was calculated in order to judge the possibility of these reactions. It was found that oxides' amounts and oxidation type were greatly related to the H{sub 2} and water content in the annealing atmosphere. And from the view of thermodynamics, surface oxides (MnO, Cr{sub 2}O{sub 3}, SiO{sub 2} etc.) can be reduced by the effective Al in Zn bath.

  11. Thermodynamic Study of the Nickel Addition in Zinc Hot-Dip Galvanizing Baths

    Science.gov (United States)

    Pistofidis, N.; Vourlias, G.

    2010-01-01

    A usual practice during zinc hot-dip galvanizing is the addition of nickel in the liquid zinc which is used to inhibit the Sandelin effect. Its action is due to the fact that the ζ (zeta) phase of the Fe-Zn system is replaced by the Τ (tau) phase of the Fe-Zn-Ni system. In the present work an attempt is made to explain the formation of the Τ phase with thermodynamics. For this reason the Gibbs free energy changes for Τ and ζ phases were calculated. The excess free energy for the system was calculated with the Redlich-Kister polyonyme. From this calculation it was deduced that the Gibbs energy change for the tau phase is negative. As a result its formation is spontaneous.

  12. Effect of Immersion Time and Cooling Mode on the Electrochemical Behavior of Hot-Dip Galvanized Steel in Sulfuric Acid Medium

    Science.gov (United States)

    Lekbir, Choukri; Dahoun, Nessrine; Guetitech, Asma; Hacid, Abdenour; Ziouche, Aicha; Ouaad, Kamel; Djadoun, Amar

    2017-04-01

    In this work, we investigated the influence of galvanizing immersion time and cooling modes environments on the electrochemical corrosion behavior of hot-dip galvanized steel, in 1 M sulfuric acid electrolyte at room temperature using potentiodynamic polarization technique. In addition, the evolution of thickness, structure and microstructure of zinc coatings for different immersion times and two cooling modes (air and water) is characterized, respectively, by using of Elcometer scan probe, x-ray diffraction and metallography analysis. The analysis of the behavior of steel and galvanized steel, vis-a-vis corrosion, by means of corrosion characteristic parameters as anodic (β a) and cathodic (β c) Tafel slopes, corrosion potential (E corr), corrosion current density (i corr), corrosion rate (CR) and polarization resistance (R p), reveals that the galvanized steel has anticorrosion properties much better than that of steel. More the immersion time increases, more the zinc coatings thickness increases, and more these properties become better. The comparison between the two cooling modes shows that the coatings of zinc produced by hot-dip galvanization and air-cooled provides a much better protection to steel against corrosion than those cooled by quenching in water which exhibit a brittle corrosive behavior due to the presence of cracks.

  13. Performance of Flow and Heat Transfer in a Hot-Dip Round Coreless Galvanizing Bath

    Science.gov (United States)

    Yue, Qiang; Zhang, Chengbo; Xu, Yong; Zhou, Li; Kong, Hui; Wang, Jia

    2017-04-01

    Flow field in a coreless hot-dip galvanizing pot was investigated through a water modeling experiment. The corresponding velocity vector was measured using an acoustic Doppler velocimeter. The flow field of molten zinc in the bath was also analyzed. Steel strip velocities from 1.7 to 2.7 m/s were adopted to determine the effect of steel strip velocity on the molten zinc flow in the bath. A large vortex filled the space at the right side of the sink roll, under linear speed from 1.0 to 2.7 m/s and width from 1.0 to 1.3 m of the steel strip, because of the effects of wall and shear stress. The results of the water modeling experiment were compared with those of numerical simulations. In the simulation, Maxwell equations were solved using finite element method to obtain magnetic flux density, electromagnetic force, and Joule heating. The Joule heating rate reached the maximum and minimum values near the side wall and at the core of the bath, respectively, because of the effect of skin and proximity. In an industrial-sized model, the molten zinc flow and temperature fields driven by electromagnetic force and Joule heating in the inductor of a coreless galvanizing bath were numerically simulated. The results indicated that the direction of electromagnetic force concentrated at the center of the galvanizing pot horizontal planes and exerted a pinch effect on molten zinc. Consequently, molten zinc in the pot was stirred by electromagnetic force. Under molten zinc flow and electromagnetic force stirring, the temperature of the molten zinc became homogeneous throughout the bath. This study provides a basis for optimizing electromagnetic fields in coreless induction pot and fine-tuning the design of steel strip parameters.

  14. Effects of Niobium Microalloying on Microstructure and Properties of Hot-Dip Galvanized Sheet

    Energy Technology Data Exchange (ETDEWEB)

    Mohrbacher, Hardy [NiobelCon bvba, Brussels (Belgium)

    2010-04-15

    Niobium microalloying is effective in hot-rolled and cold-rolled steels by providing a fine-grained microstructure resulting in increased strength. To optimize the strengthening effect, alloy design and hot-rolling conditions have to be adapted. As a key issue the dissolution and precipitation characteristics of Nb are discussed in particular with regard to the run-out table conditions. It is then considered how the hot-rolled microstructure and the solute state of Nb interact with the hot-dip galvanizing cycle. The adjusted conditions allow controlling the morphology and distribution of phases in the cold-rolled annealed material. Additional precipitation hardening can be achieved as well. The derived options can be readily applied to produce conventional HSLA and IF high strength steels as well as to modem multiphase steels. It will be explained how important application properties such as strength, elongation, bendability, weldability and delayed cracking resistance can be influenced in a controlled and favorable way. Examples of practical relevance and experience are given.

  15. Stabilization/solidification of hot dip galvanizing ash using different binders.

    Science.gov (United States)

    Vinter, S; Montanes, M T; Bednarik, V; Hrivnova, P

    2016-12-15

    This study focuses on solidification of hot dip-galvanizing ash with a high content of zinc and soluble substances. The main purpose of this paper is to immobilize these pollutants into a matrix and allow a safer way for landfill disposal of that waste. Three different binders (Portland cement, fly ash and coal fluidized-bed combustion ash) were used for the waste solidification. Effectiveness of the process was evaluated using leaching test according to EN 12457-4 and by using the variance analysis and the categorical multifactorial test. In the leaching test, four parameters were observed: pH, zinc concentration in leachate, and concentration of chlorides and dissolved substances in leachate. The acquired data was then processed using statistical software to find an optimal solidifying ratio of the addition of binder, water, and waste to the mixture, with the aim to fulfil the requirement for landfill disposal set by the Council Decision 2003/33/EC. The influence on the main observed parameters (relative amount of water and a binder) on the effectiveness of the used method and their influence of measured parameters was also studied. Copyright © 2016 Elsevier B.V. All rights reserved.

  16. Reaction kinetics of the formation of intermetallic Fe – Zn during hot - dip galvanizing of steel

    Directory of Open Access Journals (Sweden)

    P. Pokorny

    2016-01-01

    Full Text Available This review article mainly describes the composition of intermetallic Fe - Zn, i.e. zeta (ζ, delta (δ1k + δ1p, gamma1 (Γ1 and gamma (Γ on galvanized steel during low temperature galvanization (t ~ 450 °C. It gives detailed the formation, growth of individual phases during galvanization and their interaction. In terms of the kinetics, the formation of the coating is defined by a parabolic kinetic equation of the growth of different intermetallic phases under ideal conditions. From the available literature the rate constants of the formation of individual intermetallic phases and also for the total coating are cited. The composition of the intermetallic phases, iron content, crystal structure, and group symmetry in which the surface of galvanized steel forms.

  17. Experimental analysis and theoretical predictions of the limit strains of a hot-dip galvanized interstitial-free steel sheet

    Directory of Open Access Journals (Sweden)

    Maria Carolina dos Santos Freitas

    2013-04-01

    Full Text Available In this work, the formability of a hot-dip galvanized interstitial-free (IF steel sheet was evaluated by means of uniaxial tensile and Forming Limit Curve (FLC tests. The FLC was defined using the flat-bottomed Marciniak's punch technique, where the strain analysis was made using a digital image correlation software. A plastic localization model was also proposed wherein the governing equations are solved with the help of the Newton's method. The investigated hot-dip galvanized IF steel sheet presented a very good formability level in the deep-drawing range consistent with the measured Lankford values. The predicted limit strains were found to be in good agreement with the experimental data of the hot-dip galvanized IF steel sheet owing to the definition of the localization model geometrical imperfection as a function of the experimental surface roughness evolution and, in particular, to the yield surface flattening near to the plane-strain stress state authorized by the adopted yield criterion.

  18. Corrosion behaviour of hot dip zinc and zinc–aluminium coatings on ...

    Indian Academy of Sciences (India)

    A comparative investigation of hot dip Zn–25Al alloy, Zn–55Al–Si and Zn coatings on steel was performed with attention to their corrosion performance in seawater. The results of 2-year exposure testing of these at Zhoushan test site are reported here. In tidal and immersion environments, Zn–25Al alloy coating is several ...

  19. Analysis Of Effect Of Mechanical Properties Of Aluminum Alloy Addition Of Zinc Corrosion Resistance Of Carbon Steel A325 Bolts Process Of Hot Dip Galvanizing

    Directory of Open Access Journals (Sweden)

    Ery Diniardi

    2015-08-01

    Full Text Available The world oil industry are common in offshore areas that are included in a corrosive environment so that the low-carbon steel bolts A325 will gradually corroded. Therefore an alternative that can be done to reduce the corrosion rate that is by coating with a Hot dip galvanizing method. The purpose of this study to improve the quality of products from low carbon steel bolts A325 with the addition of Zinc Aluminium alloy on the results of the Hot Dip Galvanizing. Results of testing the hardness of the lowest obtained in quenching time of 30 seconds is 162 037 HVN and the highest hardness obtained on quenching time of 60 seconds is 203 688 HVN. To microstructure shows that the phase Eta which is soft on the surface of the outermost started a little not as much time quenching 30 seconds so that the nature of its decline and violence increased the phase Zeta that are hard are widely spread meet the layer of phase resulting in hardness of the coating while quenching 45 seconds exceed the hardness of quenching time of 30 seconds. Results of analysis of the rate of corrosion that galvanized coating on each test is different and the structure of ferrite and pearlite it looks clear. For quenching time of 30 seconds obvious difference in galvanized layer thicker than quenching time of 45 and 60 seconds. This happens because of the influence of factors zinc layer that coats the base material so that decreased levels of corrosion is comparable to the time Salt Spray Test SST performed.

  20. Comparative life cycle cost assessment of painted and hot-dip galvanized bridges.

    Science.gov (United States)

    Rossi, B; Marquart, S; Rossi, G

    2017-07-15

    The study addresses the life cycle cost assessment (LCCA) of steel bridges, focusing on the maintenance activities and the maintenance scenario. Firstly, the unit costs of maintenance activities and their durability (i.e. the time between two activities) are evaluated. Pragmatic data are provided for the environment category C4 and for three activities: Patch Up, Overcoating and Remove & Replace. A comparative LCCA for a typical hypothetic steel girder bridge is carried out, either painted or hot-dip galvanized (HDG), in the environmental class C4. The LCC versus the cumulated life is provided for both options. The initial cost of the steel unpainted option is only 50.3% of the HDG option. It is shown that after 'Overcoating' occurring at 18.5 years, the total Net Present Value (NPV) of the painted option surpasses that of the HDG option. A sensitivity analysis of the NPV to the cost and service life parameters, the escalation and discount rates is then performed. The discount and escalation rates, considerably influences the total LCC, following a non-linear trend. The total LCC decreases with the discount rate increasing and, conversely, increases with the escalation rate increasing. Secondly, the influence of the maintenance scenario on the total LCC is assessed based on a probabilistic approach. A permutation of the three independent maintenance activities assumed to occur six times over the life of the bridge is considered and a probability of occurrence is associated to each unique scenario. The most probable scenarios are then classified according to their NPV or achieved service life. This approach leads to the definition of a cost-effective maintenance scenario i.e. the scenario, within all the considered permutations, that has the minimum LCC in a range of lifespan. Besides, the probabilistic analysis also shows that, whatever the scenario, the return on investment period ranges between 18.5 years and 24.2 years. After that period, the HDG option becomes

  1. Simple Heat Treatment for Production of Hot-Dip Galvanized Dual Phase Steel Using Si-Al Steels

    Science.gov (United States)

    Equihua-Guillén, F.; García-Lara, A. M.; Muñíz-Valdes, C. R.; Ortíz-Cuellar, J. C.; Camporredondo-Saucedo, J. E.

    2014-01-01

    This work presents relevant metallurgical considerations to produce galvanized dual phase steels from low cost aluminum-silicon steels which are produced by continuous strip processing. Two steels with different contents of Si and Al were austenized in the two-phase field ferrite + austenite (α + γ) in a fast manner to obtain dual phase steels, suitable for hot-dip galvanizing process, under typical parameters of continuous annealing processing line. Tensile dual phase properties were obtained from specimens cooled from temperature below Ar3, held during 3 min, intermediate cooling at temperature above Ar1 and quenching in Zn bath at 465 °C. The results have shown typical microstructure and tensile properties of galvanized dual phase steels. Finally, the synergistic effect of aluminum, silicon, and residual chromium on martensite start temperature ( M s), critical cooling rate ( C R), volume fraction of martensite, and tensile properties has been studied.

  2. Theoretical Investigation of the Interfacial Reactions during Hot-Dip Galvanizing of Steel

    Science.gov (United States)

    Mandal, G. K.; Balasubramaniam, R.; Mehrotra, S. P.

    2009-03-01

    In the modern galvanizing line, as soon as the steel strip enters the aluminum-containing zinc bath, two reactions occur at the strip and the liquid-zinc alloy interface: (1) iron rapidly dissolves from the strip surface, raising the iron concentration in the liquid phase at the strip-liquid interface; and (2) aluminum forms a stable aluminum-iron intermetallic compound layer at the strip-coating interface due to its greater affinity toward iron. The main objective of this study is to develop a simple and realistic mathematical model for better understanding of the kinetics of galvanizing reactions at the strip and the liquid-zinc alloy interface. In the present study, a model is proposed to simulate the effect of various process parameters on iron dissolution in the bath, as well as, aluminum-rich inhibition layer formation at the substrate-coating interface. The transient-temperature profile of the immersed strip is predicted based on conductive and convective heat-transfer mechanisms. The inhibition-layer thickness at the substrate-coating interface is predicted by assuming the cooling path of the immersed strip consists of a series of isothermal holds of infinitesimal time-step. The influence of galvanizing reaction is assessed by considering nucleation and growth mechanisms at each hold time, which is used to estimate the total effect of the immersion time on the formation mechanism of the inhibition layer. The iron- dissolution model is developed based on well established principles of diffusion taking into consideration the area fraction covered by the intermetallic on the strip surface during formation of the inhibition layer. The model can be effectively used to monitor the dross formation in the bath by optimizing the process parameters. Theoretical predictions are compared with the findings of other researchers. Simulated results are in good agreement with the theoretical and experimental observation carried out by other investigators.

  3. Effect of Annealed Oxides on the Formation of Inhibition Layer During Hot-Dip Galvanizing of 590Mpa Trip Steel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seong Hwan; Huh, Joo Youl [Korea University, Seoul (Korea, Republic of); Lee, Suk Kyu; Park, Rho Bum; Kim, Jong Sang [POSCO Technical Research Laboratories, Gwangyang (Korea, Republic of)

    2011-02-15

    The selective surface oxidation of a transformation-induced-plasticity (TRIP) steel containing 1.6 wt.% Mn and 1.5 wt.% Si during annealing at 800 .deg. C was investigated for its influence on the formation of an inhibition layer during hot-dip galvanizing. The selective oxidation of the alloying elements and the oxide morphology were significantly influenced by the annealing atmosphere. The pure N{sub 2} atmosphere with a dew point -40 .deg. C promoted the selective oxidation of Mn as a crystalline Mn{sub 2}SiO{sub 4} phase, whereas the N{sub 2} + 10% H{sub 2} atmosphere with the same dew point -40 .deg. C promoted the selective oxidation of Si as an amorphous Si-rich oxide phase. During hot-dip galvanizing, the Mn{sub 2}SiO{sub 4} phase was reduced more readily by Al in the Zn bath than the Si-rich oxide phase. Consequently, the pure N{sub 2} atmosphere resulted in a higher formation rate of Fe{sub 2}Al{sub 5} particles at the Zn/steel interface and better galvanizability than the N{sub 2} + 10% H{sub 2} atmosphere.

  4. Application of Bayesian Networks to Diagnostics of Hot Dip Galvanized Coasts

    Directory of Open Access Journals (Sweden)

    A. Adrian

    2007-07-01

    Full Text Available This study presents an output of the application of a probabilistic method of inference based on Bayes' rule in the diagnosis of defects formed during hot-dip galvanising process of casting products. Bayesian cause-effect network for given group of surface defects and its causes was build. Many factors causing defects was taken into consideration like: technological parameters, technological nodes and character of cause. The advantages and drawbacks of a probabilistic method of representation of the incomplete and uncertain empirical knowledge were highlighted.

  5. Characterization of solid wastes from two different hot-dip galvanizing processes; Caracterizacion de residuos solidos procedentes de dos procesos distintos de galvanizado en caliente por inmersion

    Energy Technology Data Exchange (ETDEWEB)

    Delvasto, P.; Casal-Ramos, J. a.; Gonzalez-Jordan, O.; Duran-Rodriguez, N. C.; Dominguez, J. R.; Moncada, P.

    2012-11-01

    Zinc dust and zinc ash from hot-dip galvanizing industries located in Venezuela were characterized using atomic spectroscopy, scanning electron microscopy, X-Ray diffraction and infrared spectroscopy. Dust was formed during the high-pressure drying process of the galvanized pieces, in a plant that uses a steel kettle to hold the molten zinc. Ash identified as A came from the same plant as the dust, while ash identified as B came from a hot-dip galvanizing plant which use a ceramic lined galvanizing furnace. Dust contained 98 wt % Zn, in metallic form. Both ash samples contained: Zn and ZnO, while Zn{sub 5}(OH){sub 8}Cl{sub 2}×H{sub 2}O and ZnCl{sub 2} were only found in ash B. Globally, ash “A” and ash “B” contain 71 and 75 wt % Zn, respectively. (Author)

  6. Effect of strip temperature on the formation of an Fe{sub 2}Al{sub 5} inhibition layer during hot-dip galvanizing

    Energy Technology Data Exchange (ETDEWEB)

    Dutta, Monojit [R and D Division, Tata Steel Ltd., Jamshedpur 831001 (India)], E-mail: monoron@yahoo.com; Singh, Shiv Brat [Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur 721302 (India)

    2009-04-15

    The theory of nucleation has been employed to derive expressions for the formation of an Fe{sub 2}Al{sub 5} layer during commercial strip galvanizing. This is then used to show the effect of the strip entry temperature on the nucleation of the Fe{sub 2}Al{sub 5} layer. An attempt was also made to verify this effect through controlled experiments in a hot-dip galvanizing simulator and electron microscopic characterization of a few samples.

  7. Formation of Outburst Structure in Hot Dip Galvannealed Coatings on IF Steels

    Directory of Open Access Journals (Sweden)

    Kollárová, M.

    2007-01-01

    Full Text Available Outburst structure in two industrially produced hot dip galvanized interstitial free steel sheets for automotive industry after additional annealing has been examined. Ti IF steel was found to form weak outburst structure in the early stage of annealing, followed by frontal growth of Fe-Zn phases during further heating. The high reactivity of this steel was confirmed by rapid G-phase formation. Under the same conditions, Ti-Nb-P IF steel exhibited frontal growth of Fe-Zn compounds without G-phase formation due to relatively high phosphorous content, which is known as inhibitor of Fe-Zn reaction, but simultaneously significant occurrence of undesired outburst structures was recorded. It was assumed that the phosphorous content was insufficient and/or ferrite grain was very fine.

  8. The Effect of Ductile Cast Iron Matrix on Zinc Coating During Hot Dip Galvanising of Castings

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2012-12-01

    Full Text Available The growth kinetics of the zinc coating formed on the surface of casting made from ductile iron grade EN-GJS-500-3 was investigated. To produce homogenous metal matrix in test samples, the normalising and ferritising annealing was carried out. Studies showeda heterogeneous structure of cast iron with varying content of the phases formed. This was followed by hot dip galvanising treatment at450°C to capture the growth kinetics of the zinc coating (the time of the treatment ranged from 60 to 600 seconds. Nonlinear estimation of the determined growth kinetics of the alloyed layer of a zinc coating was made and an equation of the zinc coating growth was derived.Based on the results of the investigations it was concluded that thickness of the zinc coating formed on the surface of casting with a 100% pearlitic matrix makes 55% of the thickness of coating formed on the surface in 100% ferritic.

  9. The Effect of Ductile Cast Iron Matrix on Zinc Coating During Hot Dip Galvanising of Castings

    Directory of Open Access Journals (Sweden)

    Kopyciński D.

    2012-12-01

    Full Text Available The growth kinetics of the zinc coating formed on the surface of casting made from ductile iron grade EN-GJS-500-3 was investigated. To produce homogenous metal matrix in test samples, the normalising and ferritising annealing was carried out. Studies showed a heterogeneous structure of cast iron with varying content of the phases formed. This was followed by hot dip galvanising treatment at 450°C to capture the growth kinetics of the zinc coating (the time of the treatment ranged from 60 to 600 seconds. Nonlinear estimation of the determined growth kinetics of the alloyed layer of a zinc coating was made and an equation of the zinc coating growth was derived. Based on the results of the investigations it was concluded that thickness of the zinc coating formed on the surface of casting with a 100% pearlitic matrix makes 55% of the thickness of coating formed on the surface in 100% ferritic.

  10. The effects of RE and Si on the microstructure and corrosion resistance of Zn–6Al–3Mg hot dip coating

    Energy Technology Data Exchange (ETDEWEB)

    Li, Shiwei [State Key Laboratory of Complex Nonferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093 (China); School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China); Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Gao, Bo, E-mail: surfgao@aliyun.com [School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China); Yin, Shaohua [State Key Laboratory of Complex Nonferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093 (China); School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China); Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Tu, Ganfeng; Zhu, Guanglin; Sun, Shuchen; Zhu, Xiaoping [School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China)

    2015-12-01

    Highlights: • ZAM coating has been prepared by using an experimental hot-dip galvanizing simulator. • The corrosion resistance of ZAM coating can be improved by additions of Si and RE. • Zn–6Al–3Mg–Si–RE coating forms a dense and stabilized corrosion product layer. • Zn–6Al–3Mg–Si–RE coating shows uniform corrosion. - Abstract: The effects of Si and RE on the microstructure and corrosion resistance of Zn–6Al–3Mg coating (ZAM) have been investigated. Surface morphology observations of the coating and corrosion products reveal that the additions of Si and rare earth metals (RES) improve the microstructural homogeneity of ZAMSR coating and stability of corrosion products formed on ZAMSR coating. Moreover, only uniform corrosion occurs in ZAMSR coating during the corrosion test, while intergranular corrosion and pitting occur in ZAM. As a result, the corrosion resistance of ZAM coating is improved by the additions of Si and RES.

  11. Effect of Annealing Temperature on Microstructure and Mechanical Properties of Hot-Dip Galvanizing DP600 Steel

    Science.gov (United States)

    Hai-yan, Sun; Zhi-li, Liu; Yang, Xu; Jian-qiang, Shi; Lian-xuan, Wang

    Hot-dip galvanizing dual phase steel DP600 steel grade with low Si was produced by steel plant and experiments by simulating galvanizing thermal history. The microstructure was observed and analyzed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The effect of different annealing temperatures on the microstructure and mechanical properties of dual-phase steel was also discussed. The experimental results show that the dual-phase steel possesses excellent strength and elongation that match EN10346 600MPa standards. The microstructure is ferrite and martensite. TEM micrograph shows that white ferrite with black martensite islands inlay with a diameter of around 1um and the content of 14 18%. The volume will expand and phase changing take the form of shear transformation when ferrite converted to martensite. So there are high density dislocations in ferrite crystalline grain near martensite. The martensite content growing will be obvious along with annealing temperature going up. But the tendency will be weak when temperature high.

  12. A novel method of utilization of hot dip galvanizing slag using the heat waste from itself for protection from radiation.

    Science.gov (United States)

    Dong, Mengge; Xue, Xiangxin; Kumar, Ashok; Yang, He; Sayyed, M I; Liu, Shan; Bu, Erjun

    2018-02-15

    A novel, unconventional, low cost, eco-friendly and effective shielding materials have been made utilizing the hot dip galvanizing slag using the heat waste from itself, thereby saving the natural resources and preventing the environmental pollution. SEM-EDS of shielding materials indicates that the other elements are distributed in Zn element. The mass attenuation properties of shielding materials were measured using a narrow beam geometrical setup at 0.662MeV, 1.17MeV and 1.33MeV. The half value thickness layer, effective atomic number, and electron density were used to analyze the shielding performance of the materials. The EBFs and EABFs for the prepared shielding materials were also studied with incident photon energy for penetration depths upto 40mfp. The shielding effectiveness has been compared with lead, iron, zinc, some standard shielding concretes, different glasses and some alloys. The shielding effectiveness of the prepared samples is almost found comparable to iron, zinc, selected alloys and glasses while better than some standard shielding concretes. In addition, it is also found that the bending strength of all shielding materials is more than 110MPa. Copyright © 2017 Elsevier B.V. All rights reserved.

  13. Morphology and Kinetics of Interfacial Layer Formation during Continuous Hot-Dip Galvanizing and Galvannealing

    Science.gov (United States)

    Chen, L.; Fourmentin, R.; Mc Dermid, J. R.

    2008-09-01

    A galvanizing simulator with rapid spot cooling was used to obtain a well-characterized reaction times as short as 2 seconds in order to study the short-time microstructural development and kinetics of the galvanizing and galvannealing interfacial reaction layer. It was determined that the incubation and nucleation events of the interfacial layer formation were completed by the 2-second reaction time in all cases. For a 0.20 wt pct dissolved Al bath, FeAl3 nucleates and grows during the initial stages of interfacial layer formation followed by Fe2Al5Zn X formation by diffusion-controlled transformation and growth. The final microstructure of the interfacial layer consisted of Fe2Al5Zn X in a two-layer arrangement comprising a fine-grained, compact lower layer with a coarser, noncompact upper layer. The Al content of the interfacial layer increased with reaction time and reaction temperature. Both of the Fe-Al phases formed exhibited a strong preferential crystallographic orientation with respect to the substrate surface. The evolution of the interfacial layer formed in a 0.13 wt pct dissolved Al bath was the result of competing processes. Fe-Al phases formed and grew during the reaction times explored, per the preceding mechanism. However, Fe-Zn phases also nucleated and grew during the reaction times explored via the process of inhibition breakdown, with these phases dominating the interfacial layer microstructures at longer reaction times. In this case, the Al content of the interfacial layer increased for all reaction times explored, but decreased with increasing reaction temperature, due to the more rapid initiation of inhibition breakdown. A model to describe the interfacial layer growth kinetics as a function of reaction time, bath temperature, and inhibition layer microstructure for the case of the 0.20 wt pct dissolved Al bath was proposed. It indicated that the development of microstructure of the interfacial layer had significant influence on the

  14. Sn and Ti influences on intermetallic phases damage in hot dip galvanizing

    Directory of Open Access Journals (Sweden)

    V. Di Cocco

    2012-10-01

    Full Text Available Protection against metallic materials corrosion is one of the most important means to reduce both maintenance costs and environmental impact. In the last years new studies on chemical baths compositions and fluxes have been performed in order to improve processes, corrosion resistance and mechanical behavior of Zn based coatings. Chemical bath composition is often improved by the Sn addition which increases the fluidity of the melt. Ti addition makes the coatings to change color under appropriate heat treatment. In this work a comparative microstructural analysis, in Zn-Sn and Zn-Ti coatings, is performed to evaluate intermetallic phases formation kinetics and the influence of intermetallic microstructure on coating damage under constant bending deformation.

  15. Examination of the Mg-Zn phase formation in hot-dip galvanized steel sheet; Untersuchung der Mg-Zn-Phasenbildung in feuerverzinktem Stahlblech

    Energy Technology Data Exchange (ETDEWEB)

    Zywitzki, Olaf; Modes, Thomas; Scheffel, Bert; Metzner, Christoph [Fraunhofer-Institut fuer Elektronenstrahl- und Plasmatechnik, Dresden (Germany)

    2012-07-01

    Zinc-magnesium layers have been produced by a combination of conventional hot-dip galvanizing and PVD magnesium coating. A subsequent short heat treatment causes the diffusion of magnesium into the zinc layer. The influence of the maximum temperature of the heat treatment on the diffusion of magnesium and on the type and distribution of the formed intermetallic Mg-Zn phases has been examined in detail in a temperature range from 300 to 400 C by means of X-ray phase analyses and metallographic cross sections. With increasing temperature a sequential intermetallic Mg-Zn phase formation has been detected. At 300 C, an initial magnesium rich, intermetallic MgZn{sub 2} surface layer is formed, which, at higher temperatures from 335 to 379 C, is progressively transformed into a zinc rich Mg{sub 2}Zn{sub 11} layer by interdiffusion. In this context, the nucleation of the Mg{sub 2}Zn{sub 11} phase takes place on the interface between the MgZn{sub 2} and the Zn phase. Above the peritectic temperature of 381 C, the microstructure is composed of a zinc matrix in which precipitated MgZn{sub 2} is dispersed. (orig.)

  16. Influence of Gas Atmosphere Dew Point on the Selective Oxidation and the Reactive Wetting During Hot Dip Galvanizing of CMnSi TRIP Steel

    Science.gov (United States)

    Cho, Lawrence; Lee, Seok Jae; Kim, Myung Soo; Kim, Young Ha; De Cooman, Bruno C.

    2013-01-01

    The selective oxidation and reactive wetting of intercritically annealed Si-bearing CMnSi transformation-induced plasticity steels were investigated by high-resolution transmission electron microscopy. In a N2 + 10 pct H2 gas atmosphere with a dew point (DP) ranging from 213 K to 278 K (-60 °C to 5 °C), a continuous layer of selective oxides was formed on the surface. Annealing in a higher DP gas atmosphere resulted in a thinner layer of external oxidation and a greater depth of internal oxidation. The hot dipping was carried out in a Zn bath containing 0.22 mass pct Al, and the bath temperature was 733 K (460 °C). Coarse and discontinuous Fe2Al5- x Zn x grains and Fe-Zn intermetallics (ζ and δ) were observed at the steel/coating interface after the hot dip galvanizing (HDG) of panels were annealed in a low DP atmosphere 213 K (-60 °C). The Fe-Zn intermetallics were formed both in areas where the Fe2Al5- x Zn x inhibition layer had not been formed and on top of non-stoichiometric Fe-Al-Zn crystals. Poor wetting was observed on panels annealed in a low DP atmosphere because of the formation of thick film-type oxides on the surface. After annealing in higher DP gas atmospheres, i.e., 263 K and 278 K (-10 °C and 5 °C), a continuous and fine-grained Fe2Al5- x Zn x layer was formed. No Fe-Zn intermetallics were formed. The small grain size of the inhibition layer was attributed to the nucleation of the Fe2Al5- x Zn x grains on small ferrite sub-surface grains and the presence of granular surface oxides. A high DP atmosphere can therefore significantly contribute to the decrease of Zn-coating defects on CMnSi TRIP steels processed in HDG lines.

  17. Simulation to coating weight control for galvanizing

    Science.gov (United States)

    Wang, Junsheng; Yan, Zhang; Wu, Kunkui; Song, Lei

    2013-05-01

    Zinc coating weight control is one of the most critical issues for continuous galvanizing line. The process has the characteristic of variable-time large time delay, nonlinear, multivariable. It can result in seriously coating weight error and non-uniform coating. We develop a control system, which can automatically control the air knives pressure and its position to give a constant and uniform zinc coating, in accordance with customer-order specification through an auto-adaptive empirical model-based feed forward adaptive controller, and two model-free adaptive feedback controllers . The proposed models with controller were applied to continuous galvanizing line (CGL) at Angang Steel Works. By the production results, the precise and stability of the control model reduces over-coating weight and improves coating uniform. The product for this hot dip galvanizing line does not only satisfy the customers' quality requirement but also save the zinc consumption.

  18. Research on the Microstructures and Mechanical Properties of Ti Micro-Alloyed Cold Rolled Hot-Dip Galvanizing DP980 Steel

    Science.gov (United States)

    Han, Yun; Kuang, Shuang; Qi, Xiumei; Xie, Chunqian; Liu, Guanghui

    Effects of galvanizing simulation parameters on microstructures and mechanical properties of Ti-microalloyed cold rolled hot-dip galvanizing DP980 steel were investigated in this study by optical microscopy (OM), transmission electron microscopy (TEM), energy dispersive spectroscopy (EDS) and tensile test. Moreover, the precipitation behavior of Ti in the experimental steel was also studied. The results show that, as the heating temperature increases, the tensile strength of experimental galvanizing DP980 steel decreases while the yield ratio and elongation of the steel are enhanced. The microstructures of experimental steels exhibit typical dual phase steel character and the volume fractions of MA islands are almost 30%. In addition, lots of nano-sized TiC precipitates can be found in the ferrite grains.

  19. Microstructure development and mechanical properties of quenching and partitioning (Q and P) steel and an incorporation of hot-dipping galvanization during Q and P process

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Jing; Yu, Hao, E-mail: yhzhmr@126.com

    2013-12-01

    The “quenching and partitioning” (Q and P) process has recently been substantiated to be a unique technological route for the production of high strength steels with significant amounts of retained austenite, and thus to provide better combination of strength and ductility. In this work, intercritically annealed specimens followed by Q and P treatment have been applied to low-carbon steel with chemical composition typical for conventional TRIP-assisted steels. Microstructure of the steel treated by the Q and P process was characterized by means of optical microscope, SEM, TEM and XRD. The study suggests that microstructure is mainly composed of ferrite, lath martensite, martensite–austenite islands, retained austenite and a small amount of bainite formed during partitioning. The fraction of bainite formed during partitioning is proportional to quenching temperature. The mechanical property of specimen treated by the Q and P process exhibits an improved combination of strength and ductility than that of the Q and T process. Two schemes of hot-dipping galvanization processes were designed. The results indicate that both hot-dip galvanizing schemes present a limited reduction in tensile strength and a slight enhancement of ductility. The scheme of galvanizing and partitioning after the quenching progress shows a better combination of strength and ductility.

  20. Orientation Dependence of Cracking in Hot-Dip Zn-Al-Mg Alloy Coatings on a Sheet Steel

    Science.gov (United States)

    Park, Y. B.; Kim, I. G.; Kim, S. G.; Kim, W. T.; Kim, T. C.; Oh, M. S.; Kim, J. S.

    2017-03-01

    The present study was aimed at investigating a basic cause of cracking in hot-dip Zn-Al-Mg alloy coatings on an extra deep drawing quality sheet steel. The electron backscattering diffraction technique was employed to examine the crystallographic planes of the cracks generated before and after bending deformation of the coated steel sheets. It was clarified that the occurrence of cracking in the Zn-Al-Mg alloy coatings absolutely depends on the orientation of the primary Zn and eutectic Zn alloy phases. Finally, a cracking mechanism was proposed on the basis of the anisotropy of thermal expansion and the Young's modulus in the phases constituting the coatings.

  1. Effect of Mg content on microstructure and corrosion behavior of hot dipped Zn–Al–Mg coatings

    Energy Technology Data Exchange (ETDEWEB)

    Yao, Caizhen; Lv, Haibing [Research Centre of Laser Fusion, CAEP, P.O.Box 919-988-5, Mianyang, Sichuan 621900 (China); Zhu, Tianping [Department of Chemical and Materials Engineering, The University of Auckland, PB 92019, Auckland 1142 (New Zealand); Zheng, Wanguo [Research Centre of Laser Fusion, CAEP, P.O.Box 919-988-5, Mianyang, Sichuan 621900 (China); Yuan, Xiaodong, E-mail: xdyuan@caep.cn [Research Centre of Laser Fusion, CAEP, P.O.Box 919-988-5, Mianyang, Sichuan 621900 (China); Gao, Wei, E-mail: w.gao@auckland.ac.nz [Department of Chemical and Materials Engineering, The University of Auckland, PB 92019, Auckland 1142 (New Zealand)

    2016-06-15

    In this article, Zn–Al–Mg coatings were prepared by hot dipping method. The surface morphology, cross–section microstructure, microhardness, composition, corrosion behaviour of ZAM coatings were investigated by using X–ray diffraction (XRD), Optical microscope, Environmental scanning electron microscopy equipped with EDS (FESEM–EDS), Microhardness tester and Electrochemical analysis respectively. Corrosion test was also performed in a standard salt fog spray chamber. Microstructure studies indicates that Zn grain size was refined and eutectic areas at Zn grain boundary areas increased with increasing Mg content. ZA5M1.5 and ZA5M2 coatings have two distinct layers. Mg tends to exist in the outer layer while Al is in the inner layer. The inner layer is composed of Al{sub 5}Fe{sub 2}Zn{sub 0.4} intermetallic, which may to contribute to the microhardness. The outer layer is Zn grains surrounded by Zn–Mg etutectics, which may improve the corrosion resistance. The microhardness is more than 700 HV{sub 50g} for Al-rich layer and around 151 HV{sub 25g} for Mg-rich layer. The improved corrosion resistance of Zn–5%Al-1.5%Mg coating comes from the corrosion product of flocculent type simonkolleite, which prolongs the micro-path and impedes the movement of O{sub 2} and H{sub 2}O, ultimately retards the overall corrosion process. - Highlights: • Two-layer structured Zn–Al–Mg coatings were prepared by hot dipping method. • Mg exists in the outer layer while Al exists in the inner layer of Zn–Al–Mg coating. • Zn–Al–Mg coating has better protective ability than Zn and Zn–Al coatings. • The Mg-modified simonkolleite is the reason of the enhanced corrosion resistance.

  2. Thickness measurement of Sn-Ag hot dip coatings on Large Hadron Collider Superconducting strands by coulometry

    CERN Document Server

    Arnau-Izquierdo, G; Oberli, L R; Scheuerlein, C; Taborelli, M; 10.1149/1.1715094

    2004-01-01

    Amperostatic coulometry is applied for the thickness measurement of Sn-Ag hot dip coatings, which comprise an extended Sn-Cu interdiffusion layer. Complementary measurements, notably weight loss, X-ray photoelectron spectroscopy (XPS), energy dispersive X-ray spectroscopy (EDS), X-ray fluorescence (XRF) and dynamic secondary ion mass spectroscopy (DSIMS) have been performed in order to obtain a better interpretation of the coulometry results. Based on the experimental results presented in this article the three potential changes that are observed during coulometry measurements are ascribed to (1) the entire dissolution of pure Sn, (2) the formation of a CuCl salt layer and (3) the surface passivation. The measurement of the pure Sn mass is well reproducible despite of strong coating thickness variations that are detected by XRF. Several experimental problems, in particular a coating undercutting, hamper the determination of the Sn mass in the intermetallic Sn-Cu layer.

  3. Problems with reliability and safety of hot dip galvanized steel structures Problemas com a confiabilidade e segurança de estruturas de aço galvanizadas a quente

    Directory of Open Access Journals (Sweden)

    L. Mraz

    2009-06-01

    Full Text Available Hot dip galvanizing is very effective means of protection against corrosion. Some recommendation concerning the steel quality are generally known and accepted. The process consists of cleaning (pickling or sand blasting and dipping the structures or pieces into liquid zinc bath. The case study of hot dip galvanized steels is presented. Some recent failures of hot dip galvanized welded structures and hot dip galvanized high strength steel screws are presented. Structures were made of S355 grade steel and MIG/MAG process was applied for welding. Large cracks were observed in the vicinity of welds after hot dip galvanizing process. The presence of both hydrogen and liquid metal embrittlement was identified and associated mainly with higher hardness of HAZ or the quenched and tempered steels. Possible cracking mechanisms are discussed. The influence of chemical composition and production process (welding, heat treatment was analyzed according to data published in literature. The solutions and recommendations for avoiding the failure in hot dip galvanized structures are proposed.Galvanização a quente é um meio muito efetivo de proteção contra a corrosão. Recomendações relativas a qualidade do aço são geralmente conhecidas e aceitas. O processo consiste de limpar (decapagem ou jateamento e mergulhar as estruturas ou partes destas em um banho de zinco líquido. O presente trabalho apresenta casos de falhas recentes em estruturas soldadas e em parafusos de aços de alta resistência galvanizados a quente. As estruturas foram fabricadas com aço do grau S355 e o processo MIG/MAG foi usado para a soldagem. Os parafusos foram fabricados com aço de alto carbono. Grandes trincas foram observadas nas proximidades das soldas após o processo de galvanização a quente. A ocorrência de fragilização tanto por hidrogênio como por metal líquido foi identificada e associada com a dureza elevada tanto da ZTA como dos aços temperados e revenidos. Os

  4. Overall model of the dynamic behaviour of the steel strip in an annealing heating furnace on a hot-dip galvanizing line

    Energy Technology Data Exchange (ETDEWEB)

    Martinez-de-Pison, F.J.; Pernia, A.; Jimenez-Macias, E.; Fernandez, R.

    2010-07-01

    Predicting the temperature of the steel strip in the annealing process in a hot-dip galvanizing line (HDGL) is important to ensure the physical properties of the processed material. The development of an accurate model that is capable of predicting the temperature the strip will reach according to the furnaces variations in temperature and speed, its dimensions and the steels chemical properties, is a requirement that is being increasingly called for by industrial plants of this nature. This paper presents a comparative study made between several types of algorithms of Data Mining and Artificial Intelligence for the design of an efficient and overall prediction model that will allow determining the strips variation in temperature according to the physico-chemical specifications of the coils to be processed, and fluctuations in temperature and speed that are recorded within the annealing process. The ultimate goal is to find a model that is effectively applicable to coils of new types of steel or sizes that are being processed for the first time. This model renders it possible to fine-tune the control model in order to standardise the treatment in areas of the strip in which there is a transition between coils of different sizes or types of steel. (Author).

  5. Corrosion behaviour of hot dip zinc and zinc–aluminium coatings on ...

    Indian Academy of Sciences (India)

    Institute of Oceanology, Chinese Academy of Sciences, Qingdao, 266071, China. MS received 2 March 2001; revised 1 June 2001 ... ing severe marine environment in China, to evaluate the corrosion resistance of the three types of ... products and reweighed to determine loss of coating due to corrosion. To facilitate direct ...

  6. Effect of chemical composition of steel on the structure of hot – dip galvanized coating

    Directory of Open Access Journals (Sweden)

    P. Pokorny

    2016-01-01

    Full Text Available This article describes the effect of the content of conventional steel impurity elements on the thickness and composition of the zinc layer. This article is focused primarily on low-temperature, batch hot-dip galvanizing; however, the continuous coating process is also mentioned. The main discussion covers galvanizing from pure zinc melt, and only touches on galvanizing from melts with the usual amounts of aluminium (0,2 wt. %. Silicon, phosphorus, aluminium and sulfur may have an especially negative effect on the mechanical properties of the coating and its final appearance. The content of ballast carbon and manganese has a rather limited effect on composition and coating thickness.

  7. Influence of Minor Alloying Elements on Selective Oxidation and Reactive Wetting of CMnSi TRIP Steel during Hot Dip Galvanizing

    Science.gov (United States)

    Cho, Lawrence; Kim, Myung Soo; Kim, Young Ha; De Cooman, Bruno C.

    2014-09-01

    The influence of the addition of minor alloying elements on the selective oxidation and the reactive wetting of CMnSi transformation-induced plasticity (TRIP) steels was studied by means of galvanizing simulator tests. Five TRIP steels containing small alloying additions of Cr, Ni, Ti, Cu, and Sn were investigated. After intercritical annealing (IA) at 1093 K (820 °C) in a N2 + 5 pct H2 gas atmosphere with a dew point of 213 K (-60 °C), two types of oxides were formed on the strip surface: Mn-rich xMnO·SiO2 ( x > 1.5) and Si-rich xMnO·SiO2 ( x galvanizing. The addition of a small amount of Sn is shown to significantly decrease the density of Zn-coating defects on CMnSi TRIP steels.

  8. Overall model of the dynamic behaviour of the steel strip in an annealing heating furnace on a hot-dip galvanizing line

    Directory of Open Access Journals (Sweden)

    Fernández, R.

    2010-10-01

    Full Text Available Predicting the temperature of the steel strip in the annealing process in a hot-dip galvanizing line (HDGL is important to ensure the physical properties of the processed material. The development of an accurate model that is capable of predicting the temperature the strip will reach according to the furnace’s variations in temperature and speed, its dimensions and the steel’s chemical properties, is a requirement that is being increasingly called for by industrial plants of this nature. This paper presents a comparative study made between several types of algorithms of Data Mining and Artificial Intelligence for the design of an efficient and overall prediction model that will allow determining the strip’s variation in temperature according to the physico-chemical specifications of the coils to be processed, and fluctuations in temperature and speed that are recorded within the annealing process. The ultimate goal is to find a model that is effectively applicable to coils of new types of steel or sizes that are being processed for the first time. This model renders it possible to fine-tune the control model in order to standardise the treatment in areas of the strip in which there is a transition between coils of different sizes or types of steel.La predicción de la temperatura de la banda de acero dentro del proceso de recocido de una planta de galvanizado continuo en caliente es importante para garantizar las propiedades físicas del material procesado. El desarrollo de un modelo preciso que sea capaz de predecir la temperatura que va a alcanzar la banda según las variaciones de temperaturas y velocidades del horno, y sus dimensiones y propiedades químicas del acero, es una necesidad cada vez más demandada por este tipo de plantas industriales. En el presente estudio se muestra una comparativa realizada entre diversos tipos de algoritmos deMinería de Datos e Inteligencia Artificial para el desarrollo de un modelo de predicci

  9. Characterization of Coatings on Grey Cast Iron Fabricated by Hot-dipping in Pure Al, AlSi11 and AlTi5 Alloys

    Directory of Open Access Journals (Sweden)

    Mola R.

    2014-03-01

    Full Text Available Flake graphite cast iron was hot-dip coated with pure aluminium or aluminium alloys (AlSi11 and AlTi5. The study aimed at determining the influence of bath composition on the thickness, microstructure and phase composition of the coatings. The analysis was conducted by means of an optical microscope and a scanning electron microscope with an EDS spectrometer. It was found that the overall thickness of a coating was greatly dependent on the chemical composition of a bath. The coatings consisted of an outer layer and an inner intermetallic layer, the latter with two zones and dispersed graphite. In all the cases considered, the zone in the inner intermetallic layer adjacent to the cast iron substrate contained the Al5Fe2 phase with small amount of silicon; the interface between this phase and the cast iron substrate differed substantially, depending on the bath composition. In the coatings produced by hot-dipping in pure aluminium the zone adjacent to the outer layer had a composition similar to that produced from an AlTi5 bath, the Al3Fe phase was identified in this zone. The Al3Fe also contained silicon but its amount was lower than that in the Al5Fe2. In the coatings produced by hot-dipping in AlSi11, the zone adjacent to the outer layer contained the Al3FeSi phase. The analysis results showed that when AlSi11 alloy was applied, the growth mode of the inner layer changed from inwards to outwards. The interface between the Al5Fe2 phase and the cast iron substrate was flat and the zone of this phase was very thin. Locally, there were deep penetrations of the Al5FeSi phase into the outer layer, and the interface between this phase and the outer layer was irregular. Immersion in an AlTi5 bath caused that the inner intermetallic layer was thicker than when pure aluminium or AlSi11 alloy baths were used; also, some porosity was observed in this layer; and finally, the interface between the inner layer and the cast iron substrate was the most

  10. Role of Al in Zn bath on the formation of the inhibition layer during hot-dip galvanizing for a 1.2Si-1.5Mn transformation-induced plasticity steel

    Science.gov (United States)

    Wang, Kuang-Kuo; Hsu, Chiung-Wen; Chang, Liuwen; Gan, Dershin; Yang, Kuo-Cheng

    2013-11-01

    This study investigated the interaction between the Al in the Zn bath and the surface oxides formed by selective oxidation on a 1.2Si-1.5Mn TRIP steel during hot-dip galvanizing. XPS and TEM were employed for characterization. The results indicated that the amorphous xMnO·SiO2 oxide could react with Al to form a Si-Mn-Al-containing oxide. The crystalline MnSiO3 and Mn2SiO4 oxides could be largely reduced by Al to form holes in the oxide film. Consequently, the steel covered by a layer of mixed xMnO·SiO2 and MnSiO3 could form a continuous Fe2Al5 inhibition layer and showed the highest galvanizability among the three samples examined.

  11. Selective Oxidation and Reactive Wetting During Hot-Dip Galvanizing of a 1.0 pct Al-0.5 pct Si TRIP-Assisted Steel

    Science.gov (United States)

    Bellhouse, E. M.; McDermid, J. R.

    2012-07-01

    Selective oxidation and reactive wetting during continuous galvanizing were studied for a low-alloy transformation induced plasticity (TRIP)-assisted steel with 0.2 pct C, 1.5 pct Mn, 1.0 pct Al and 0.5 pct Si. Three process atmospheres were tested during annealing prior to galvanizing: 220 K (-53 °C) dew point (dp) N2-20 pct H2, 243 K (-30 °C) dp N2-5 pct H2 and 278 K (+5 °C) dp N2-5 pct H2. The process atmosphere oxygen partial pressure affected the oxide chemistry, morphology and thickness. For the 220 K (-53 °C) dp and 243 K (-30 °C) dp process atmospheres, film and nodule-type manganese, silicon and aluminum containing oxides were observed at the surface. For the 278 K (+5 °C) dp atmosphere, MnO was observed at the grain boundaries and as thicker localized surface films. Oxide morphology, thickness and chemistry affected reactive wetting, with complete wetting being observed for the 220 K (-53 °C) dp and 243 K (-30 °C) dp process atmospheres and incomplete reactive wetting being observed for the 278 K (+5 °C) dp atmosphere. Complete reactive wetting for the 220 K (-53 °C) dp and 243 K (-30 °C) dp process atmospheres was attributed to a combination of zinc bridging of oxides, aluminothermic reduction of surface oxides and wetting of the oxides. Incomplete wetting for the 278 K (+5 °C) dp atmosphere was attributed to localized thick MnO films.

  12. Heteroepitaxial growth of Fe{sub 2}Al{sub 5} inhibition layer in hot-dip galvanizing of an interstitial-free steel

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Kuang-Kuo [Department of Materials and Optoelectronic Science, Center for Nanoscience and Nanotechnology, National Sun Yat-Sen University, Kaohsiung 80424, Taiwan (China); Chang, Liuwen, E-mail: lwchang@mail.nsysu.edu.t [Department of Materials and Optoelectronic Science, Center for Nanoscience and Nanotechnology, National Sun Yat-Sen University, Kaohsiung 80424, Taiwan (China); Gan, Dershin; Wang, Hung-Ping [Department of Materials and Optoelectronic Science, Center for Nanoscience and Nanotechnology, National Sun Yat-Sen University, Kaohsiung 80424, Taiwan (China)

    2010-02-01

    This work presents characterization results on inhibition layers formed on a TiNb-stabilized interstitial-free steel after short time galvanizing. The Fe-Al and steel interface was free from oxide, so that the Fe-Al intermetallic compound could directly nucleate on ferrite grains. Electron diffraction performed in a transmission electron microscope showed that only Fe{sub 2}Al{sub 5} was formed and it had a well-defined orientation relationship of [110]{sub Fe(sub/2)Al(sub/5)}// [111]{sub Fe}, (001){sub Fe(sub/2)Al(sub/5)}//(011){sub Fe} and (110){sub Fe(sub/2)Al(sub/5)}//(211){sub Fe} with Fe substrate. The structure of the interfaces between Fe{sub 2}Al{sub 5} and Fe is discussed. The epitaxially nucleated Fe{sub 2}Al{sub 5} grains on Fe substrate had very small grain size, 20 nm or less, and several variants were intimately mixed. The grains grew rapidly to hundreds of nanometers toward the Zn side.

  13. Dynamic nanomechanical properties of novel Si-rich intermetallic coatings growth on a medical 316 LVM steel by hot dipping in a hypereutectic Al-25Si alloy.

    Science.gov (United States)

    Frutos, E; González-Carrasco, J L

    2015-06-01

    This aim of this study is to determine the elastoplastic properties of Ni-free Al3FeSi2 intermetallic coatings grown on medical stainless steel under different experimental conditions. Elastoplastic properties are defined by the plasticity index (PI), which correlates the hardness and the Young's modulus. Special emphasis is devoted to correlate the PI with the wear resistance under sliding contact, determined by scratch testing, and fracture toughness, determined by using a novel method based on successive impacts with small loads. With regard to the substrate, the developed coatings are harder and exhibit a lower Young's reduced modulus, irrespective of the experimental conditions. It has been shown that preheating of the samples prior to hot dipping and immersion influences the type and volume fraction of precipitates, which in turn also affect the nanomechanical properties. The higher the preheating temperature is, the greater the Young's reduced modulus is. For a given preheating condition, an increase of the immersion time yields a decrease in hardness. Although apparent friction coefficients of coated specimens are smaller than those obtained on AISI 316 LVM, they increase when using preheating or higher immersion times during processing, which correlates with the PI. The presence of precipitates produces an increase in fracture toughness, with values greater than those presented by samples processed on melted AlSi alloys with lower Si content (12 wt%). Therefore, these intermetallic coatings could be considered "hard but tough", suitable to enhance the wear resistance, especially when using short periods of immersion. Copyright © 2015 Elsevier Ltd. All rights reserved.

  14. Development of Zn-Al-Cu coatings by hot dip coated technology: preparation and characterization; Obtencion y caracterizacion de recubrimientos Zn-Al-Cu por inmersion en caliente sobre aceros de bajo carbono

    Energy Technology Data Exchange (ETDEWEB)

    Cervantes, J.; Barba, A.; Hernandez, M. A.; Salas, J.; Espinoza, J. L.; Denova, C.; Torres-Villasenor, G.; Conde, A.; Covelo, A.; Valdez, R.

    2013-07-01

    In the present study, research concerning Zn-Al-Cu coatings on low carbon steels has been conducted in order to characterize different properties obtained by a hot-dip coated process. The results include preparation procedure as well as the processing parameters of the coatings. The obtained coatings were subjected to a cold rolling process followed by an anneal heat treatment at different temperatures and under different time conditions. The structural characteristics of coatings have been investigated by optical and electron microscopy. The mechanical properties were obtained by using micro-hardness testing, deep drawing and wear tests whereas chemical analyses were carried out using the SEM/EDAX microprobe. The corrosion properties were achieved by using a salt spray fog chamber and potentiodynamic tests in a saline solution. The coatings are resistant to corrosion and wear in the presence of sodium chloride, therefore, the coatings could be an attractive alternative for application in coastal areas, and adequate wear adhesive resistance. (Author)

  15. Effect of Initial Iron Content in a Zinc Bath on the Dissolution Rate of Iron During a Hot Dip Galvanizing Process

    Science.gov (United States)

    Lee, Sang Myung; Lee, Suk Kyu; Paik, Doo-Jin; Park, Joo Hyun

    2017-04-01

    The mechanism of iron dissolution and the effect of initial Fe content in a Zn bath on the dissolution rate of iron were investigated using a finger rotating method (FRM). When the initial iron content, [Fe]°, in the zinc bath was less than the solubility limit, the iron content in the zinc bath showed a rapid increase, whereas a moderate increase was observed when [Fe]° was close to the solubility limit. Based on Eisenberg's kinetic model, the mass transfer coefficient of iron in the present experimental condition was calculated to be k M = 1.2 × 10-5 m/s, which was similar to the results derived by Giorgi et al. under industrial practice conditions. A dissolution of iron occurred even when the initial iron content in the zinc bath was greater than the solubility limit, which was explained by the interfacial thermodynamics in conjunction with the morphology of the surface coating layer. By analyzing the diffraction patterns using TEM, the outermost dendritic-structured coating layer was confirmed as FeZn13 ( ζ). In order to satisfy the local equilibrium based on the Gibbs-Thomson equation, iron in the dendrite-structured phase spontaneously dissolved into the zinc bath, resulting in the enrichment of iron in front of the dendrite tip. Through the diffusion boundary layer in front of the dendritic-structured layer, dissolved Fe atoms diffused out and reacted with Zn and small amounts of Al, resulting in the formation of dross particles such as FeZn10Al x ( δ). It was experimentally confirmed that the smaller the difference between the initial iron content in the zinc bath and the iron solubility limit at a given temperature, the lower the number of formed dross particles.

  16. Influence of stripping and cooling atmospheres on surface properties and corrosion of zinc galvanizing coatings

    Science.gov (United States)

    Yasakau, K. A.; Giner, I.; Vree, C.; Ozcan, O.; Grothe, R.; Oliveira, A.; Grundmeier, G.; Ferreira, M. G. S.; Zheludkevich, M. L.

    2016-12-01

    In this work the influence of stripping/cooling atmospheres used after withdrawal of steel sheet from Zn or Zn-alloy melt on surface properties of Zn (Z) and Zn-Al-Mg (ZM) hot-dip galvanizing coatings has been studied. The aim was to understand how the atmosphere (composed by nitrogen (N2) or air) affects adhesion strength to model adhesive and corrosive behaviour of the galvanized substrates. It was shown that the surface chemical composition and Volta potential of the galvanizing coatings prepared under the air or nitrogen atmosphere are strongly influenced by the atmosphere. The surface chemistry Z and ZM surfaces prepared under N2 contained a higher content of metal atoms and a richer hydroxide density than the specimens prepared under air atmosphere as assessed by X-ray photoelectron spectroscopy (XPS). The induced differences on the microstructure of the galvanized coatings played a key role on the local corrosion induced defects as observed by means of in situ Atomic force microscopy (AFM). Peel force tests performed on the substrates coated by model adhesive films indicate a higher adhesive strength to the surfaces prepared under nitrogen atmosphere. The obtained results have been discussed in terms of the microstructure and surface chemical composition of the galvanizing coatings.

  17. Influence of stripping and cooling atmospheres on surface properties and corrosion of zinc galvanizing coatings

    Energy Technology Data Exchange (ETDEWEB)

    Yasakau, K.A., E-mail: kyasakau@ua.pt [Department of Materials and Ceramic Engineering, CICECO—Aveiro Institute of Materials, University of Aveiro, 3810-193 Aveiro (Portugal); Giner, I. [Universität Paderborn, Fakultät NW—Department Chemie, Technische und Makromolekulare Chemie, Warburger Strasse 100, D-33098 Paderborn (Germany); Vree, C. [Salzgitter Mannesmann Forschung, GmbH Division Surface Technology, Eisenhüttenstrasse 99, 38239 Salzgitter (Germany); Ozcan, O.; Grothe, R. [Universität Paderborn, Fakultät NW—Department Chemie, Technische und Makromolekulare Chemie, Warburger Strasse 100, D-33098 Paderborn (Germany); Oliveira, A. [Department of Materials and Ceramic Engineering, CICECO—Aveiro Institute of Materials, University of Aveiro, 3810-193 Aveiro (Portugal); Grundmeier, G. [Universität Paderborn, Fakultät NW—Department Chemie, Technische und Makromolekulare Chemie, Warburger Strasse 100, D-33098 Paderborn (Germany); Ferreira, M.G.S. [Department of Materials and Ceramic Engineering, CICECO—Aveiro Institute of Materials, University of Aveiro, 3810-193 Aveiro (Portugal); Zheludkevich, M.L. [Department of Materials and Ceramic Engineering, CICECO—Aveiro Institute of Materials, University of Aveiro, 3810-193 Aveiro (Portugal); Department of Corrosion and Surface Technology, Institute of Materials Research Helmholtz-Zentrum Geesthacht, Max-Planck Str. 1, 21502 Geesthacht (Germany)

    2016-12-15

    Highlights: • Stripping/cooling atmosphere affects surfaces chemical composition of Zn and Zn-Al-Mg galvanized coatings. • Higher peel forces of model adhesive films were obtained on zinc alloys samples prepared under nitrogen atmosphere. • Localized corrosion attack originates at grain boundaries on Zn galvanized coating. • Visible dissolution of MgZn{sub 2} phase was observed by in situ AFM only at binary eutectics and not at ternary ones. - Abstract: In this work the influence of stripping/cooling atmospheres used after withdrawal of steel sheet from Zn or Zn-alloy melt on surface properties of Zn (Z) and Zn-Al-Mg (ZM) hot-dip galvanizing coatings has been studied. The aim was to understand how the atmosphere (composed by nitrogen (N{sub 2}) or air) affects adhesion strength to model adhesive and corrosive behaviour of the galvanized substrates. It was shown that the surface chemical composition and Volta potential of the galvanizing coatings prepared under the air or nitrogen atmosphere are strongly influenced by the atmosphere. The surface chemistry Z and ZM surfaces prepared under N{sub 2} contained a higher content of metal atoms and a richer hydroxide density than the specimens prepared under air atmosphere as assessed by X-ray photoelectron spectroscopy (XPS). The induced differences on the microstructure of the galvanized coatings played a key role on the local corrosion induced defects as observed by means of in situ Atomic force microscopy (AFM). Peel force tests performed on the substrates coated by model adhesive films indicate a higher adhesive strength to the surfaces prepared under nitrogen atmosphere. The obtained results have been discussed in terms of the microstructure and surface chemical composition of the galvanizing coatings.

  18. Failure Mechanism of Hot Dip Aluminized Ductile Iron

    Directory of Open Access Journals (Sweden)

    YONG Wei

    2016-08-01

    Full Text Available Using laser scanning confocal microscope, failure process of aluminized ductile iron samples were in-situ observed during three-point bending test, while crack initiation and propagation mechanism were analyzed in the area of coating and matrix. The results show that for hot-dipped samples in Al, cracks mainly initiate in the Fe-Al alloy coating under tensile stress, then induce the tearing of ferrite and the peeling of graphite in the adjacent matrix. Thereby cracks spread to the inner matrix in shortest route between graphite and ferrite, in the direction nearly vertical to tensile stress. In case of compression stress, aluminized alloy layer is crushed and aluminum layer is peeled off,which having little influence on the failure of matrix. For hot-dipped samples in Al-3.7Si-1.0RE, failure mechanism under tensile stress is similar to that of hot-dipped samples in Al; under compression stress, aluminum and Fe-Al alloy coatings are disengaged from matrix, exhibits failure occurring in the ferrite matrix.

  19. Corrosion behaviour and biocompatibility of a novel Ni-free intermetallic coating growth on austenitic steel by hot dipping in an Al-12.6%Si alloy.

    Science.gov (United States)

    Arenas, M A; Frutos, E; Saldaña, L; Conde, A; Labajos-Broncano, L; González-Martín, M L; González-Carrasco, J L; Vilaboa, N

    2011-04-01

    Commercial 316 LVM austenitic stainless steel samples have been coated by immersion in a bath of molten Al-12.6%Si alloy for 120 s. The coating consists of the Al(12)(Fe,Cr)(3)Si(2) intermetallic. In vitro corrosion behaviour has been evaluated in the Ringer's solution by means of potentiodynamic curves and electrochemical impedance spectroscopy. The results reveal that the coated specimens exhibit lower susceptibility to localised corrosion with respect to the substrate. XPS analysis suggests that the ennoblement of the pitting potential is due to the formation of a chromium oxyhydroxide containing passive layer. The intermetallic coating shows a good biocompatibility, as demonstrated by culturing human mesenchymal stem cells isolated from bone marrow which attached, grew and differentiated to the osteoblastic lineage to a similar extent on coated and bare steels. In summary, this study proposes a method that generates Ni-free coatings of the stainless steel with useful properties for biomedical applications.

  20. Failure Mechanism of Hot Dip Aluminized Ductile Iron

    OpenAIRE

    Yong, Wei; HUANG Xing-min; ZHANG Lei; Cheng, Qian; DAI Guang-ze

    2016-01-01

    Using laser scanning confocal microscope, failure process of aluminized ductile iron samples were in-situ observed during three-point bending test, while crack initiation and propagation mechanism were analyzed in the area of coating and matrix. The results show that for hot-dipped samples in Al, cracks mainly initiate in the Fe-Al alloy coating under tensile stress, then induce the tearing of ferrite and the peeling of graphite in the adjacent matrix. Thereby cracks spread to the inner matri...

  1. Tropical Weather Resistant Galvanized Steel Coated and Uncoated

    Directory of Open Access Journals (Sweden)

    Suárez-Corrales Xenia Isbel

    2014-01-01

    Full Text Available The corrosion behavior of coated and uncoated galvanized steel products is determined by exposing them to accelerated and natural climatic test. Accelerated tests were carried out in climatic chambers and natural atmospheric test in a marine-coastal station (Cojimar. The influence of tropical humid climate on these products is determined. Adhesion is an important property for a good performance, from the decorative point of view or as an additional protection. The evaluation indicates that 95% of the galvanized steel products show a good corrosion resistance; although 71% of coated galvanized products and 100% of painted galvanized products do not cover the requirements with respect to the mechanical and corrosion protection aspects. For a good efficiency and economic performance of metal mechanical industry, a correct surface treatment and coating application is required. A key point is to increase the quality by improving a better corrosion protective performance respecting uncoated galvanized steel.

  2. Shaping optimal zinc coating on the surface of high-quality ductile iron casting. Part I – Moulding technologies vs. zinc coating

    Directory of Open Access Journals (Sweden)

    Szczęsny A.

    2017-03-01

    Full Text Available Studies have demonstrated that in the process of hot dip galvanizing the decisive influence on the mechanism of zinc coating formation and properties has the quality of the mechanically untreated (raw surface layer of the galvanized product. The terms “casting surface layer” denote various parameters of the microstructure, including the type of metal matrix, the number of grains and the size of graphite nodules, possible presence of hard spots (the precipitates of eutectic cementite and parameters of the surface condition. The completed research has allowed linking the manufacturing technology of ductile iron castings with the process of hot dip galvanizing.

  3. Cross Coating Weight Control by Electromagnetic Strip Stabilization at the Continuous Galvanizing Line of ArcelorMittal Florange

    Science.gov (United States)

    Guelton, Nicolas; Lopès, Catherine; Sordini, Henri

    2016-08-01

    In hot dip galvanizing lines, strip bending around the sink roll generates a flatness defect called crossbow. This defect affects the cross coating weight distribution by changing the knife-to-strip distance along the strip width and requires a significant increase in coating target to prevent any risk of undercoating. The already-existing coating weight control system succeeds in eliminating both average and skew coating errors but cannot do anything against crossbow coating errors. It has therefore been upgraded with a flatness correction function which takes advantage of the possibility of controlling the electromagnetic stabilizer. The basic principle is to split, for every gage scan, the coating weight cross profile of the top and bottom sides into two, respectively, linear and non-linear components. The linear component is used to correct the skew error by realigning the knives with the strip, while the non-linear component is used to distort the strip in the stabilizer in such a way that the strip is kept flat between the knives. Industrial evaluation is currently in progress but the first results have already shown that the strip can be significantly flattened between the knives and the production tolerances subsequently tightened without compromising quality.

  4. Development of Continuous Galvanization-compatible Martensitic Steel

    Energy Technology Data Exchange (ETDEWEB)

    Gong, Y. F.; Song, T. J.; Kim, Han S.; De Cooman [Pohang Univ. of Science and Technology, Pohang (Korea, Republic of); Kwak, J. H. [POSCO Gwangyang Works, Gwangyang (Korea, Republic of)

    2012-01-15

    The development of martensitic grades which can be processed in continuous galvanizing lines requires the reduction of the oxides formed on the steel during the hot dip process. This reduction mechanism was investigated in detail by means of High Resolution Transmission Electron Microscopy (HR-TEM) of cross-sectional samples. Annealing of a martensitic steel in a 10% H{sub 2} + N{sub 2} atmosphere with the dew point of -35 .deg. C resulted in the formation of a thin c-xMno.SiO{sub 2} (x>1) oxide film and amorphous a-xMnO.SiO{sub 2} oxide particles on the surface. During the hot dip galvanizing in Zn-0.13%Al, the thin c-xMnO.SiO{sub 2} (x>1) oxide films was reduced by the Al. The a-xMnO.SiO{sub 2} (x<0.9) and a-SiO{sub 2} (x>1) oxide film was also reduced and the amorphous a-xMnO.SiO{sub 2} and a-SiO{sub 2} particles were embedded in the Fe{sub 2}Al{sub 5-x}Zn{sub x} inhibition layer formed at the steel/coating interface during hot dipping. The results clearly show that Al in the liquid Zn bath can reduce the crystalline c-xMn.SiO{sub 2} (x>1) oxides but not the amorphous a-xMnO.SiO{sub 2} (x<0.9) and a-SiO{sub 2} oxides. These oxides remain embedded in the Zn layer or in the inhibition layer, making it possible to apply a Zn or Zn-alloy coating on martensitic steel by hot dipping. The hot dipping process was also found to deteriorate the mechanical properties, independently of the Zn bath composition.

  5. A Cellular Automaton / Finite Element model for predicting grain texture development in galvanized coatings

    Science.gov (United States)

    Guillemot, G.; Avettand-Fènoël, M.-N.; Iosta, A.; Foct, J.

    2011-01-01

    Hot-dipping galvanizing process is a widely used and efficient way to protect steel from corrosion. We propose to master the microstructure of zinc grains by investigating the relevant process parameters. In order to improve the texture of this coating, we model grain nucleation and growth processes and simulate the zinc solid phase development. A coupling scheme model has been applied with this aim. This model improves a previous two-dimensional model of the solidification process. It couples a cellular automaton (CA) approach and a finite element (FE) method. CA grid and FE mesh are superimposed on the same domain. The grain development is simulated at the micro-scale based on the CA grid. A nucleation law is defined using a Gaussian probability and a random set of nucleating cells. A crystallographic orientation is defined for each one with a choice of Euler's angle (Ψ,θ,φ). A small growing shape is then associated to each cell in the mushy domain and a dendrite tip kinetics is defined using the model of Kurz [2]. The six directions of basal plane and the two perpendicular directions develop in each mushy cell. During each time step, cell temperature and solid fraction are then determined at micro-scale using the enthalpy conservation relation and variations are reassigned at macro-scale. This coupling scheme model enables to simulate the three-dimensional growing kinetics of the zinc grain in a two-dimensional approach. Grain structure evolutions for various cooling times have been simulated. Final grain structure has been compared to EBSD measurements. We show that the preferentially growth of dendrite arms in the basal plane of zinc grains is correctly predicted. The described coupling scheme model could be applied for simulated other product or manufacturing processes. It constitutes an approach gathering both micro and macro scale models.

  6. Material development of molten metal bath hardware for continuous hot-dip processes

    Science.gov (United States)

    McElroy, Sherman A.

    Development of corrosion resistant materials to molten zinc attack for applications in galvanizing pots has long been desired, because better corrosion resistance could lead to a longer production campaign. The research objectives of this project were to develop new bulk materials and surface treatments/coatings for life improvement of molten metal bath hardware (bearings, sink roll, stabilizing rolls, corrector rolls, and also support roll arms and snout tip) in continuous hot-dip process used for coated steel strip. The ultimate goal of the project is to increase the molten Zn bath components life by an order of magnitude which results in large energy saving (estimated at 2 trillion BTU/year). Estimated cost saving would be approximately $46 million/year for the 57 lines operating in the United States of America. Extensive experimental studies were conducted on over 60 different samples of various materials (monolithic alloys with and without treatment, weld overlays, and ceramics) in molten Zn-0.16Al at 465°C. Test durations were 1h to over 9000h in the static condition, over 50h in the dynamic condition, and up to 24h in the wear condition. Data were recorded as weight change per unit area as a function of time and temperature. The reaction products were analyzed for phase composition and their distribution using SEM, EDS, XRD, and optical microscope. Corrosion rates for each selected alloys were calculated. The SS Type 316L results were used as a baseline. Comparisons between the corrosion behaviors of the stainless steel type 316L and the selected materials were made. Based on our static, dynamic, and wear immersion experimental data a mechanism for alloy corrosion in molten zinc was proposed. Alloys containing Fe, Cr, and Al as its major components results in the formation of (Fe, Cr, Al)XZnY intermetallic phases and oxides at the alloy/zinc interface when exposed to molten zinc in air. Most of the alloys studied in present investigation, corrosion

  7. Metallurgical and process variables affecting the resistance spot weldability of galvanized sheet steels

    Energy Technology Data Exchange (ETDEWEB)

    Geden, S.A.; Schrock, D.; LaPointe, J.; Eagar, T.W.

    1984-01-01

    Zinc coating integrity, composition, thickness, roughness, and the presence of Fe-Zn intermetallics are being investigated with regard to the mechanism of weld nugget formation. This information is being used in conjunction with the optimization of the weld process parameters; such as upsloping, downsloping, preheating, postheating, and double pulsing, to provide the widest range of acceptable welding conditions. Dynamic inspection monitoring of the welding current, voltage, force, and nugget displacement is being used to follow the progression of nugget formation and to assist in the evaluation of optimum process and material characteristics. It has been found that hot-dipped galvanized materials with coatings which have a very thin Fe-Zn alloy layer, have a wider range of acceptable welding conditions than the commercial galvannealed products, which have a fully alloyed Fe-Zn coating. Small variations in the thickness and roughness of the G90 hot-dipped coatings studied seem to have no significant effect on the welding current range. Upsloping and downsloping of the weld current increases the welding range of hot-dipped products when using truncated cone electrodes, whereas sloped current has no advantage for galvannealed or uncoated materials. Radiused electrodes can increase the lobe width of hot-dipped products but are not beneficial when using sloped current or when welding galvannealed or uncoated materials.

  8. Resistance spot welding of galvanized steel: Part I. Material variations and process modifications

    Science.gov (United States)

    Gedeon, S. A.; Eagar, T. W.

    1986-12-01

    Material variations and process modifications have been studied to determine their effects on the acceptable range of resistance spot welding conditions for galvanized steel sheet. The material variations studied include zinc coating integrity, structure, composition, thickness, roughness, oil, and the amount and type of Fe-Zn intermetallics. Process modifications studied include upsloping and downsloping of the weld current, preheat current, postheat current, electrode tip geometry, and applied force. It was found that hot-dipped galvanized materials with coatings which have a very thin Fe-Zn alloy layer have a wider range of acceptable welding conditions than the commercial galvannealed products, which have a fully alloyed Fe-Zn coating. The decreased lobe width of the galvannealed material is due to the discontinuous Fe-Zn coating structure and morphology. Small variations in the thickness of the coatings studied have no significant effect on the welding current range. Surface roughness of the coating has no effect on lobe width. Upsloping and downsloping of the weld current increase the welding range of hot-dipped products when using truncated cone electrodes, whereas sloped current has no advantage for galvannealed or uncoated materials. Radiused electrodes can increase the lobe width of hot-dipped products but are not beneficial when using sloped current or when welding galvannealed or uncoated materials.

  9. Hot-Dipped Metal Films as Epitaxial Substrates

    Science.gov (United States)

    Shlichta, P. J.

    1985-01-01

    Multistep process forms semiconductor devices on macrocrystalline films of cadmium or zinc. Solar-cell fabrication processes use hot-dipped macrocrystalline films on low-cost sheet-metal base as substrates for epitaxy. Epitaxial layers formed by variety of methods of alternative sequence paths. Solar cells made economically by forming desired surface substance directly on metal film by chemical reactions.

  10. Benchmarking of Zinc Coatings for Corrosion Protection: A Detailed Characterization of Corrosion and Electrochemical Properties of Zinc Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Wijesinghe, Sudesh L; Zixi, Tan [Singapore Institute of Manufacturing Technology, Nanyang Drive (Singapore)

    2017-02-15

    Due to various types of Zn coatings for many decades for various applications, it is imperative to study and compare their corrosion resistance properties of some of these. Here, we introduce a systematic methodology for evaluation and validation of corrosion protection properties of metallic coatings. According to this methodology, samples are were exposed in an advanced cyclic corrosion test chamber according to ISO 14993, and removed at the end of each withdrawal for respective corrosion and electrochemical characterization to evaluate both barrier and galvanic protection properties. Corrosion protection properties of coatings were evaluated by visual examination according to ISO 10289, mass loss and subsequent corrosion rate measurements, electrochemical properties, and advanced electrochemical scanning techniques. In this study, corrosion protection properties of a commercial zinc rich coating (ZRC) on AISI 1020 mild steel substrates were evaluated and benchmarked against hot dip galvanized (HDG). Results were correlated, and corrosion protection capabilities of the two coatings were compared. The zinc rich coating performed better than hot dip galvanized coating in terms of overall corrosion protection properties, according to the exposure and experimental conditions used in this study. It proved to be a suitable candidate to replace hot dip galvanized coatings for desired applications.

  11. A Multiple-Action Self-Healing Coating

    OpenAIRE

    Alexander eLutz; Alexander eLutz; Otto evan den Berg; Jan eWielant; Iris eDe Graeve; Herman eTerryn

    2016-01-01

    This paper describes a self-healing coating for corrosion protection of metals which combines two different types of self-healing mechanisms in one coating with multiple-healing functionality. 2-Mercaptobenzothiazole (MBT) was loaded into layered double hydroxide (LDH) carriers which were mixed into an acrylated polycaprolactone polyurethane based shape recovery coating and applied on Hot Dip Galvanized steel (HDG). The effect of triggered release of MBT on the protection of HDG became visibl...

  12. A Multiple-Action Self-Healing Coating

    OpenAIRE

    Lutz, Alexander; van den Berg, Otto; Wielant, Jan; De Graeve, Iris; Terryn, Herman

    2016-01-01

    This article describes a self-healing coating for corrosion protection of metals, which combines two different types of self-healing mechanisms in one coating with multiple-healing functionality. 2-Mercaptobenzothiazole (MBT) was loaded into layered double hydroxide (LDH) carriers that were mixed into an acrylated polycaprolactone polyurethane-based shape-recovery coating and applied on hot-dip galvanized steel (HDG). The effect of triggered release of MBT on the protection of HDG became visi...

  13. Corrosion Degradation of Coated Aluminum Alloy Systems through Galvanic Interactions

    Science.gov (United States)

    2017-07-19

    Corrosion  Degradation  of  Coated  Aluminum  Alloy  Systems  through  Galvanic...their  low  density  and  relatively  high  strength.   While  exhibiting  significant  general   corrosion  resistance,  these...alloys  are  susceptible  to  various  forms  of   localized   corrosion ,  such  as  pitting,  intergranular   corrosion

  14. Chromate conversion coatings and their current application

    Directory of Open Access Journals (Sweden)

    P. Pokorny

    2016-04-01

    Full Text Available This paper describes formation, composition and possible production technologies of application chromate coatings. Summation of common examples of applications of these coatings in corrosion protection of metals and alloys is provided. Individual chromate coatings are divided by their dominant anions either with CrVI or CrIII. Restrictions of chromate coatings with dominantly CrVI and related toxicity of hexavalent chromium is discussed in detail. In conclusion, examples of both chromium and other, alternative coatings are summed up. Application of these coatings as a protection for concrete hot-dip galvanized reinforcement is also reviewed.

  15. Corrosion Mechanism and Bond-Strength Study on Galvanized Steel in Concrete Environment

    Energy Technology Data Exchange (ETDEWEB)

    Kouril, M.; Pokorny, P.; Stoulil, J. [University of Chemistry and Technology, Prague (Czech Republic)

    2017-04-15

    Zinc coating on carbon steels give the higher corrosion resistance in chloride containing environments and in carbonated concrete. However, hydrogen evolution accompanies the corrosion of zinc in the initial activity in fresh concrete, which can lead to the formation of a porous structure at the reinforcement -concrete interface, which can potentially reduce the bond-strength of the reinforcement with concrete. The present study examines the mechanism of the corrosion of hot-dip galvanized steel in detail, as in the model pore solutions and real concrete. Calcium ion plays an important role in the corrosion mechanism, as it prevents the formation of passive layers on zinc at an elevated alkalinity. The corrosion rate of galvanized steel decreases in accordance with the exposure time; however, the reason for this is not the zinc transition into passivity, but the consumption of the less corrosion-resistant phases of hot-dip galvanizing in the concrete environment. The results on the electrochemical tests have been confirmed by the bond-strength test for the reinforcement of concrete and by evaluating the porosity of the cement adjacent to the reinforcement.

  16. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires.

    Science.gov (United States)

    Gelfi, Marcello; Solazzi, Luigi; Poli, Sandro

    2017-03-06

    This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process. Careful visual inspections showed that the cracks are already present in the coating before the torsion test. In order to explain the origin of these cracks, systematic metallographic investigations were performed by means of optical and scanning electron microscope on both the wires and the rods that have been cold drawn to produce the wire. The chemical composition of the galvanized coatings was evaluated by means of energy dispersive spectroscopy. Micro bidimensional X-ray diffraction experiments were also performed to measure the residual stresses in the galvanized coating. The results showed that the failure is related to two main factors: the relatively high content of silicon in the steel and the unsuitable cooling rate of the rods at the exit from the galvanizing bath. The mechanism proposed to explain the origin of the defects was supported by Finite Elements Methods simulations and verified with in-plant tests. The proper countermeasures were then applied and the problem successfully solved.

  17. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires

    Directory of Open Access Journals (Sweden)

    Marcello Gelfi

    2017-03-01

    Full Text Available This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process. Careful visual inspections showed that the cracks are already present in the coating before the torsion test. In order to explain the origin of these cracks, systematic metallographic investigations were performed by means of optical and scanning electron microscope on both the wires and the rods that have been cold drawn to produce the wire. The chemical composition of the galvanized coatings was evaluated by means of energy dispersive spectroscopy. Micro bidimensional X-ray diffraction experiments were also performed to measure the residual stresses in the galvanized coating. The results showed that the failure is related to two main factors: the relatively high content of silicon in the steel and the unsuitable cooling rate of the rods at the exit from the galvanizing bath. The mechanism proposed to explain the origin of the defects was supported by Finite Elements Methods simulations and verified with in-plant tests. The proper countermeasures were then applied and the problem successfully solved.

  18. Anticorrosive Performance of Zinc Phosphate Coatings on Mild Steel Developed Using Galvanic Coupling

    Directory of Open Access Journals (Sweden)

    M. Arthanareeswari

    2013-01-01

    Full Text Available The anticorrosive performance of zinc phosphate coatings developed by galvanic coupling technique on mild steel substrates using the cathode materials such as titanium (Ti, copper (Cu, brass (BR, nickel (Ni, and stainless steel (SS is elucidated in this study. Thermal and chemical stability tests, immersion test in 3.5% NaCl, ARE salt droplet test, and salt spray test were carried out. The study reveals that the mild steel substrates phosphated under galvanically coupled condition showed better corrosion resistance than the one coated without coupling. The open circuit potential (OCP of phosphated mild steel panels in 3.5% NaCl was found to be a function of phosphate coating weight and porosity of the coating.

  19. Galvanizing and Galvannealing Behavior of CMnSiCr Dual-Phase Steels

    Science.gov (United States)

    Lin, Ko-Chun; Chu, Peng-Wei; Lin, Chao-Sung; Chen, Hon-Bor

    2013-06-01

    Alloying elements, such as Mn, Mo, Si, and Cr, are commonly used to enhance the strength of advanced high-strength steels. Those elements also play an important role in the hot-dip galvanizing (GI) and galvannealing (GA) process. In this study, two kinds of CMnSiCr dual-phase steels were galvanized and galvannealed using a hot-dip simulator to investigate the effect of the alloying elements on the microstructure of the GI and GA coatings. The results showed that the dual-phase steels had good galvanizability because no bare spots were observed and the Fe-Zn phases were readily formed at the interface. However, the alloying reaction during the GA process was significantly hindered. XPS analysis showed that external oxidation occurred under an extremely low dew point [213 K to 203 K (-60 °C to -70 °C)] atmosphere during the annealing prior to hot dipping. However, most of the oxides were reduced during the GI process. After the GI process, the Al was present as solid solutes in the Fe-Zn phase, suggesting that the Fe-Zn phase was formed from the transformation of the Fe-Al inhibition alloy. Meanwhile, the solubility of Si in the ζ phase was extremely low. With continued GA reaction, the ζ phase transformed into the δ phase, which contained approximately 1.0 at.pct Si. The Si also diffused into the Zn layer during the GA reaction. Hence, the ζ phase did not homogeneously nucleate at the steel substrate/Zn coating interface, but was found at the area away from the interface. Therefore, the Fe-Zn phases on the CMnSiCr dual-phase steels were relatively non-uniform compared to those on interstitial-free steel.

  20. On the Processing of Martensitic Steels in Continuous Galvanizing Lines: Part 1

    Science.gov (United States)

    Song, Taejin; Kwak, Jaihyun; de Cooman, B. C.

    2012-01-01

    Whereas low-carbon (galvanizing lines make it difficult to produce hot-dip Zn or Zn-alloy coated high-strength martensitic grades. This is because of the tempering processes occurring during dipping of the strip in the liquid Zn bath and, in the case of galvannealed sheet steel, the short thermal treatment required to achieve the alloying between the Zn and the steel. These short additional thermal treatments last less than 30 seconds but severely degrade the mechanical properties. Using a combination of internal friction, X-ray diffraction, and transmission electron microscopy, it is shown that the ultrafine-grained lath microstructure allows for a rapid dislocation recovery and carbide formation during the galvanizing processes. In addition, the effective dislocation pinning occurring during the galvannealing process results in strain localization and the suppression of strain hardening.

  1. Identification of Intermetallic Compounds and Its Formation Mechanism in Boron Steel Hot-Dipped in Al-7 wt.% Mn Alloy

    Directory of Open Access Journals (Sweden)

    Sung-Yun Kwak

    2017-12-01

    Full Text Available In laser welding and hot stamping Al-Si-coated boron steel, there is a problem that the strength of the joint is lowered due to ferrite formation in the fusion zone. The purpose of this study is to develop an Al-7 wt.% Mn hot-dip coating in which Mn, an austenite stabilizing element, replaces the ferrite stabilizing element Si. The nucleation and formation mechanism of the reaction layer was studied in detail by varying the dipping time between 0 and 120 s at 773 °C. The microstructure and phase constitution of the reaction layer were investigated by various observational methods. Phase formation is discussed using a phase diagram calculated by Thermo-CalcTM. Under a 30 s hot-dipping process, no reaction occurred due to the formation of a Fe3O4 layer on the steel surface. The Fe3O4 layer decomposed by a reduction reaction with Al-Mn molten alloy, constituent elements of steel dissolved into a liquid, and the reaction-layer nucleus was formed toward the liquid phase. A coated layer consists of a solidified layer of Al and Al6Mn and a reactive layer formed beneath it. The reaction layer is formed mainly by inter-diffusion of Al and Fe in the solid state, which is arranged on the steel in the order of Al11Mn4 → FeAl3 (θ → Fe2Al5 (η phases, and the Fe3AlC (κ in several nm bands formed at the interface between the η-phase and steel.

  2. Galvanic deposition and characterization of brushite/hydroxyapatite coatings on 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Blanda, Giuseppe [Laboratorio di Chimica Fisica Applicata, Dipartimento di Ingegneria Chimica Gestionale Informatica Meccanica, Università di Palermo, Viale delle Scienze, 90128 Palermo (Italy); Brucato, Valerio; Pavia, Francesco Carfì; Greco, Silvia [Dipartimento di Ingegneria Civile, Ambientale, Aerospaziale, dei Materiali, Università di Palermo, Viale delle Scienze, 90128 Palermo (Italy); Piazza, Salvatore; Sunseri, Carmelo [Laboratorio di Chimica Fisica Applicata, Dipartimento di Ingegneria Chimica Gestionale Informatica Meccanica, Università di Palermo, Viale delle Scienze, 90128 Palermo (Italy); Inguanta, Rosalinda, E-mail: rosalinda.inguanta@unipa.it [Laboratorio di Chimica Fisica Applicata, Dipartimento di Ingegneria Chimica Gestionale Informatica Meccanica, Università di Palermo, Viale delle Scienze, 90128 Palermo (Italy)

    2016-07-01

    In this work, brushite and brushite/hydroxyapatite (BS, CaHPO{sub 4}·H{sub 2}O; HA, Ca{sub 10}(PO{sub 4}){sub 6}(OH){sub 2}) coatings were deposited on 316L stainless steel (316LSS) from a solution containing Ca(NO{sub 3}){sub 2}·4H{sub 2}O and NH{sub 4}H{sub 2}PO{sub 4} by a displacement reaction based on a galvanic contact, where zinc acts as sacrificial anode. Driving force for the cementation reaction arises from the difference in the electrochemical standard potentials of two different metallic materials (316LSS and Zn) immersed in an electrolyte, so forming a galvanic contact leading to the deposition of BS/HA on nobler metal. We found that temperature and deposition time affect coating features (morphology, structure, and composition). Deposits were characterized by means of several techniques. The morphology was investigated by scanning electron microscopy, the elemental composition was obtained by X-ray energy dispersive spectroscopy, whilst the structure was identified by Raman spectroscopy and X-ray diffraction. BS was deposited at all investigated temperatures covering the 316LSS surface. At low and moderate temperature, BS coatings were compact, uniform and with good crystalline degree. On BS layers, HA crystals were obtained at 50 °C for all deposition times, while at 25 °C, its presence was revealed only after long deposition time. Electrochemical studies show remarkable improvement in corrosion resistance. - Highlights: • Brushite/hydroxyapatite coatings were obtained by a galvanic deposition method. • Galvanic deposition is simple and cheap and does not require external power supply. • Temperature is a key parameter to control composition and morphology of coatings. • Ca/P ratio changes with deposition time, from about 1 up to an optimum value of 1.7. • Compact and adherent layer covering substrate surface were obtained on 316LSS.

  3. Efeito do tipo de revestimento na soldagem a ponto de aços galvanizados Effect of coating type on spot welding of galvanized steel

    Directory of Open Access Journals (Sweden)

    Tarcélio Anício da Silva

    2010-09-01

    -Cu (brass. Spot welding tests were carried out in IF steels coated in an industrial hot-dip galvanizing line with pure zinc (GI and a Zn-Fe alloy (GA. Three welding joints were evaluated: GA/GA, GI/GI and GA/GI. Dynamic weldability diagrams and electrode life were determined for each kind of joint. The results indicated that welding current increased more quickly with the number of welds for the GI/ GI joints. This result was associated with the fastest contamination of the electrode by zinc. For the GA/GI joints, welding current levels for adequate welding increased faster than for GA/GA joints but slower than for GI/GI joints. In general, the spot welding tests with GA/GI joints presented results closer to that of the GA/GA joints than to the spot welding tests with GI/GI joints. Such results showed the positive influence of the GA coating, even for joints including both coatings to improve the spot weldability of zinc coated steels.

  4. Galvanic deposition and characterization of brushite/hydroxyapatite coatings on 316L stainless steel.

    Science.gov (United States)

    Blanda, Giuseppe; Brucato, Valerio; Pavia, Francesco Carfì; Greco, Silvia; Piazza, Salvatore; Sunseri, Carmelo; Inguanta, Rosalinda

    2016-07-01

    In this work, brushite and brushite/hydroxyapatite (BS, CaHPO4·H2O; HA, Ca10(PO4)6(OH)2) coatings were deposited on 316L stainless steel (316LSS) from a solution containing Ca(NO3)2·4H2O and NH4H2PO4 by a displacement reaction based on a galvanic contact, where zinc acts as sacrificial anode. Driving force for the cementation reaction arises from the difference in the electrochemical standard potentials of two different metallic materials (316LSS and Zn) immersed in an electrolyte, so forming a galvanic contact leading to the deposition of BS/HA on nobler metal. We found that temperature and deposition time affect coating features (morphology, structure, and composition). Deposits were characterized by means of several techniques. The morphology was investigated by scanning electron microscopy, the elemental composition was obtained by X-ray energy dispersive spectroscopy, whilst the structure was identified by Raman spectroscopy and X-ray diffraction. BS was deposited at all investigated temperatures covering the 316LSS surface. At low and moderate temperature, BS coatings were compact, uniform and with good crystalline degree. On BS layers, HA crystals were obtained at 50°C for all deposition times, while at 25°C, its presence was revealed only after long deposition time. Electrochemical studies show remarkable improvement in corrosion resistance. Copyright © 2016 Elsevier B.V. All rights reserved.

  5. Fine structures in Fe3Al alloy layer of a new hot dip aluminized steel

    Indian Academy of Sciences (India)

    The fine structure in the Fe–Al alloy layer of a new hot dip aluminized steel (HDA) was examined by means of X-ray diffractometry (XRD), electron diffraction technique, etc. The test results indicated that the Fe–Al alloy layer of the new aluminized steel mainly composed of Fe3Al, FeAl and -Fe (Al) solid solution. There was ...

  6. Diamondlike carbon coating as a galvanic corrosion barrier between dental implant abutments and nickel-chromium superstructures.

    Science.gov (United States)

    Ozkomur, Ahmet; Erbil, Mehmet; Akova, Tolga

    2013-01-01

    The objectives of this study were to evaluate the galvanic corrosion behavior between titanium and nickel-chromium (Ni-Cr) alloy, to investigate the effect of diamondlike carbon (DLC) coating over titanium on galvanic corrosion behavior between titanium and Ni-Cr alloy, and to evaluate the effect of DLC coating over titanium abutments on the fit and integrity of prosthetic assemblies by scanning electron microcopy (SEM). Five Ni-Cr and 10 titanium disks with a diameter of 5 mm and thickness of 3 mm were prepared. DLC coating was applied to five titanium disks. Electrode samples were prepared, and open circuit potential measurements, galvanic current measurements over platinum electrodes, and potentiodynamic polarization tests were carried out. For the SEM evaluation, 20 Ni-Cr alloy and 10 gold alloy superstructures were cast and prepared over 30 abutments. DLC coating was applied to 10 of the abutments. Following the fixation of prosthetic assemblies, the samples were embedded in acrylic resin and cross sectioned longitudinally. Internal fit evaluations were carried out through examination of the SEM images. Titanium showed more noble and electrochemically stable properties than Ni-Cr alloy. DLC coating over the cathode electrode served as an insulating film layer over the surface and prevented galvanic coupling. Results of the SEM evaluations indicated that the DLC-coated and titanium abutments showed no statistically significant difference in fit. Hence, no adverse effects on the adaptation of prosthetic components were found with the application of DLC coating over abutment surfaces. DLC coating might serve as a galvanic corrosion barrier between titanium abutments and Ni-Cr superstructures.

  7. Improvement of the galvanized coating quality of high strength dual phase steels by pre-electroplating nickel layer

    Energy Technology Data Exchange (ETDEWEB)

    Zhong, N. [Institute of Marine Materials Science and Engineering, Shanghai Maritime University, Shanghai 200135 (China); Zhang, K. [Institute of Concrete Pumps Machinery R and D, Sany Heavy Industry Co., Ltd. 410100 (China); Li, J. [Baoshan Iron and Steel Co., Ltd, Shanghai 201900 (China); Hu, W.B. [State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240 (China)

    2011-03-15

    Galvanized dual phase steel sheets are used extensively in the industrial applications because of their excellent mechanical properties and superior corrosion resistance, but the segregation of alloying elements and the formation of oxides on the steel surface often have a deleterious effect on coating adhesion during the galvanizing process. In order to improve the coating quality, a nickel layer was pre-electroplated on the steel substrate before galvanizing and it's found that there is an improvement in the coating quality. The coating microstructures were investigated by scanning electron microscopy together with energy dispersive X-ray spectroscope, glow discharge optical emission spectroscope and X-ray diffractions. The experimental results show that the compact Ni{sub 3}Zn{sub 22} intermetallic layer formed at the zinc/nickel interface during the galvanizing process, prohibiting the nucleation and the growth of the {zeta}-Zn phase layer and resulting in the improvement of the zinc coating adhesion. (Copyright copyright 2011 Wiley-VCH Verlag GmbH and Co. KGaA, Weinheim)

  8. Study on the wiping gas jet in continuous galvanizing line

    Science.gov (United States)

    Kweon, Yong-Hun; Kim, Heuy-Dong

    2011-09-01

    In the continuous hot-dip galvanizing process, the gas-jet wiping is used to control the coating thickness of moving steel strip. The high speed gas-jet discharged from the nozzle slot impinges on the strip, and at this moment, wipes the liquid coating layer dragged by a moving strip. The coating thickness is generally influenced on the flow characteristics of wiping gas-jet such as the impinging pressure distribution, pressure gradient and shear stress distribution on the surface of strip. The flow characteristics of wiping gas-jet mentioned above depends upon considerably both the process operating conditions such as the nozzle pressure, nozzle-to-strip distance and line speed, and the geometry of gas-jet wiping apparatus such as the height of nozzle slot. In the present study, the effect of the geometry of nozzle on the coating thickness is investigated with the help of a computational fluid dynamics method. The height of nozzle slot is varied in the range of 0.6mm to 1.7mm. A finite volume method (FVM) is employed to solve two-dimensional, steady, compressible Navier-Stokes equations. Based upon the results obtained, the effect of the height of nozzle slot in the gas-jet wiping process is discussed in detail. The computational results show that for a given standoff distance between the nozzle to the strip, the effective height of nozzle slot exists in achieving thinner coating thickness.

  9. Life Improvement of Pot Hardware in Continuous Hot Dipping Processes Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Xingbo Liu

    2006-01-18

    The process of continuous galvanizing of rolled sheet steel includes immersion into a bath of molten zinc/aluminum alloy. The steel strip is dipped in the molten bath through a series of driving motors and rollers which control the speed and tension of the strip, with the ability to modify both the amount of coating applied to the steel as well as the thickness and width of the sheet being galvanized. There are three rolls used to guide the steel strip through the molten metal bath. The rolls that operate in the molten Zn/Al are subject to a severely corrosive environment and require frequent changing. The performance of this equipment, the metallic hardware submerged in the molten Zn/Al bath, is the focus of this research. The primary objective of this research is to extend the performance life of the metallic hardware components of molten Zn/Al pot hardware by an order of magnitude. Typical galvanizing operations experience downtimes on the order of every two weeks to change the metallic hardware submerged in the molten metal bath. This is an expensive process for industry which takes upwards of 3 days for a complete turn around to resume normal operation. Each roll bridle consists of a sink, stabilizer, and corrector roll with accompanying bearing components. The cost of the bridle rig with all components is as much as $25,000 dollars just for materials. These inefficiencies are of concern to the steel coating companies and serve as a potential market for many materials suppliers. This research effort served as a bridge between the market potential and industry need to provide an objective analytical and mechanistic approach to the problem of wear and corrosion of molten metal bath hardware in a continuous sheet galvanizing line. The approach of the investigators was to provide a means of testing and analysis that was both expeditious and cost effective. The consortium of researchers from West Virginia University and Oak Ridge National Laboratory developed

  10. Microscopic analysis and simulation of check-mark stain on the galvanized steel strip

    Science.gov (United States)

    So, Hongyun; Yoon, Hyun Gi; Chung, Myung Kyoon

    2010-11-01

    When galvanized steel strip is produced through a continuous hot-dip galvanizing process, the thickness of adhered zinc film is controlled by plane impinging air gas jet referred to as "air-knife system". In such a gas-jet wiping process, stain of check-mark or sag line shape frequently appears. The check-mark defect is caused by non-uniform zinc coating and the oblique patterns such as "W", "V" or "X" on the coated surface. The present paper presents a cause and analysis of the check-mark formation and a numerical simulation of sag lines by using the numerical data produced by Large Eddy Simulation (LES) of the three-dimensional compressible turbulent flow field around the air-knife system. It was found that there is alternating plane-wise vortices near the impinging stagnation region and such alternating vortices move almost periodically to the right and to the left sides on the stagnation line due to the jet flow instability. Meanwhile, in order to simulate the check-mark formation, a novel perturbation model has been developed to predict the variation of coating thickness along the transverse direction. Finally, the three-dimensional zinc coating surface was obtained by the present perturbation model. It was found that the sag line formation is determined by the combination of the instantaneous coating thickness distribution along the transverse direction near the stagnation line and the feed speed of the steel strip.

  11. Galvanic Liquid Applied Coating System For Protection of Embedded Steel Surfaces from Corrosion

    Science.gov (United States)

    Curran, Joseph; Curran, Jerome; Voska, N. (Technical Monitor)

    2002-01-01

    Corrosion of reinforcing steel in concrete is an insidious problem facing Kennedy Space Center (KSC), other Government Agencies, and the general public. These problems include KSC launch support structures, highway bridge infrastructure, and building structures such as condominium balconies. Due to these problems, the development of a Galvanic Liquid Applied Coating System would be a breakthrough technology having great commercial value for the following industries: Transportation, Infrastructure, Marine Infrastructure, Civil Engineering, and the Construction Industry. This sacrificial coating system consists of a paint matrix that may include metallic components, conducting agents, and moisture attractors. Similar systems have been used in the past with varying degrees of success. These systems have no proven history of effectiveness over the long term. In addition, these types of systems have had limited success overcoming the initial resistance between the concrete/coating interface. The coating developed at KSC incorporates methods proven to overcome the barriers that previous systems could not achieve. Successful development and continued optimization of this breakthrough system would produce great interest in NASA/KSC for corrosion engineering technology and problem solutions. Commercial patents on this technology would enhance KSC's ability to attract industry partners for similar corrosion control applications.

  12. Effect of zinc crystals size on galvanized steel deformation and electrochemical behavior

    Directory of Open Access Journals (Sweden)

    José Daniel Culcasi

    2009-09-01

    Full Text Available Hot-dip galvanized steel sheets with different spangle sizes were deformed by means of rolling and tension. The change of preferential crystallographic orientation and of superficial characteristics due to the deformation was analyzed by means of both X-rays diffraction and optical and scanning electronic microscopy. A correlation between such changes and the involving deformation modes was intended to be done and the spangle size influence on these modes was studied. Coating reactivity change due to the deformation was investigated by means of quasi-steady DC electrochemical tests. The results allow to infer that, in great spangle samples, the main deformation mechanism is twinning whereas in small spangle ones, pyramidal slip systems happen as well. The increase of the reactivity with the deformation is greater in tension than in rolling and it is more important in small than in great spangle samples.

  13. Shaping optimal zinc coating on the surface of high-quality ductile iron casting. Part II – Technological formula and value of diffusion coefficient

    Directory of Open Access Journals (Sweden)

    Kopyciński D.

    2017-03-01

    Full Text Available The completed research presented in the first part of the article has allowed linking the manufacturing technology of ductile iron castings with the process of hot dip galvanizing. On the basis of these data simulations were carried out to examine the behaviour of zinc diffusion coefficient D in the galvanized coating. The adopted model of zinc coating growth helped to explain the cases of excessive growth of the intermetallic phases in this type of coating. The paper analyzes covered the relationship between the roughness and phase composition of the top layer of product and the thickness and kinetics of zinc coating growth referred to individual sub-layers of the intermetallic phases.Roughness and phase composition in the surface layer of product were next related to the diffusion coefficient D examined in respective sublayers of the intermetallic phases.

  14. Stainless and Galvanized Steel, Hydrophobic Admixture and Flexible Polymer-Cement Coating Compared in Increasing Durability of Reinforced Concrete Structures

    Science.gov (United States)

    Tittarelli, Francesca; Giosuè, Chiara; Mobili, Alessandra

    2017-08-01

    The use of stainless or galvanized steel reinforcements, a hydrophobic admixture or a flexible polymer-cement coating were compared as methods to improve the corrosion resistance of sound or cracked reinforced concrete specimens exposed to chloride rich solutions. The results show that in full immersion condition, negligible corrosion rates were detected in all cracked specimens, except those treated with the flexible polymer-cement mortar as preventive method against corrosion and the hydrophobic concrete specimens. High corrosion rates were measured in all cracked specimens exposed to wet-dry cycles, except for those reinforced with stainless steel, those treated with the flexible polymer-cement coating as restorative method against reinforcement corrosion and for hydrophobic concrete specimens reinforced with galvanized steel reinforcements.

  15. Evaluation of Corrosion Behavior of Galvanized Steel Treated with Conventional Conversion Coatings and a Chromate-Free Organic Inhibitor

    Directory of Open Access Journals (Sweden)

    Laura A. Hernandez-Alvarado

    2012-01-01

    Full Text Available Conventional weight loss tests and both DC and AC electrochemical techniques were used to study if an organic inhibitor containing an alkanolamine salt of a polycarboxylic acid can substitute toxic coatings as chromating and certain phosphating procedures in the protection of galvanized steel. The electrolyte used was a 0.5 M aerated NaCl solution. All tests gave concordant results, indicating that the chromate-free organic inhibitor does protect galvanized steel in this environment, even though the provided protection was less than that of the chromate conversion coating. It was observed that, after a moderate initial attack, the corrosion rate diminishes due to the appearance and growth of passivating corrosion products layers, mainly constituted by zinc hydroxychloride (Zn5(OH8CI2⋅H2O and two varieties of zinc hydroxide, among other crystalline compounds.

  16. Study on the Formation of Reaction Phase to Si Addition in Boron Steel Hot-Dipped in Al–7Ni Alloy

    Directory of Open Access Journals (Sweden)

    Jung-Gil Yun

    2017-11-01

    Full Text Available In order to reduce the intermetallic compounds formed during the application of an Al–7Ni wt % hot-dip multifunctional coating on boron steel, developed for Tailor Welded Blanks (TWB and hot stamping, 2–6 wt % Si was added to the coating to change the reaction layer. The coating was run at 690 °C for 120 s. Al9FeNi phases were formed on the steel interface, Fe2Al5 was formed on the steel, FeAl3 was generated between the existing layers, and flake-type Al2Fe3Si3 was formed in the Fe2Al5 phase, depending on the Si content. In addition, as Si was added to the coating, the thickness of the Fe2Al5 phase decreased and the thickness of the Al9FeNi phase and Al2Fe3Si3 increased. The decrease in the thickness of the Fe2Al5 phase was mainly due to the effect of the Si solid solution and the Al2Fe3Si3 formation in the Fe2Al5 phase. The reason for the growth of Al9FeNi is that the higher the Si content in the coating, the more the erosion of the interface of the steel material due to the coating solution. Therefore, the outflow of Fe into the coating liquid increased.

  17. HYBRID FILM -PRETREATED GALVANIZED STEEL OBTAINED BY DIP-COATING PROCESS: INFLUENCE OF THE REMOVAL RATE OF THE SOL

    OpenAIRE

    Sandra Kunst; José Matos; Leonardo Antonini; Gustavo Ludwig; Luciane Fuhr; Célia Malfatti

    2013-01-01

    In this study, galvanized steel was coated with a silane obtained from a sol consisting of silanes precursors 3 - (trimetoxisililpropil) methacrylate (Tmspma) and tetraethoxysilane (TEOS) with addition of cerium nitrate [0.01 M]. Different sol removal rate were employed (10, 20 and 30 cm.min-1). Characterization of the films was performed by Scanning Electron Microscopy (SEM), perfilometry, wetting angle, open circuit potential and potentiodynamic polarization and electrochemical impedance sp...

  18. Finishes for Metals. Paintability of Galvanized Steel, Corrosion Resistance of Metallized Coatings.

    Science.gov (United States)

    Building Research Inst., Inc., Washington, DC.

    Two papers are presented. The first, "Report of the AISI Research Project on the Paintability of Galvanized Steel," was a project aimed at determining optimum procedures for painting bright-spangled galvanized sheet steel products using three classes of trade sales paints--metallic zinc-dust, portland cement-in-oil, and water base emulsion paints.…

  19. Corrosion Resistance of Zinc Coatings With Aluminium Additive

    Directory of Open Access Journals (Sweden)

    Votava Jiří

    2014-08-01

    Full Text Available This paper is focused on evaluation of anticorrosion protection of inorganic metal coatings such as hot-dipped zinc and zinc-galvanized coatings. The thickness and weight of coatings were tested. Further, the evaluation of ductile characteristics in compliance with the norm ČSN EN ISO 20482 was processed. Based on the scratch tests, there was evaluated undercorrosion in the area of artificially made cut. Corrosion resistance was evaluated in compliance with the norm ČSN EN ISO 9227 (salt-spray test. Based on the results of the anticorrosion test, there can be stated corrosion resistance of each individual protective coating. Tests were processed under laboratory conditions and may vary from tests processed under conditions of normal atmosphere.

  20. Influence of the cooling method on the structure of 55AlZn coatings

    Energy Technology Data Exchange (ETDEWEB)

    Mendala, J, E-mail: jacek.mendala@polsl.pl [Department of Materials Technology, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice (Poland)

    2011-05-15

    In metallization processes, metals or metal alloys are used which have a low melting point and good anticorrosion properties. Moreover, they must form durable intermetallic compounds with iron or its alloys. The most common hot-dip metallization technology involves galvanizing, however, molten multi-component metal alloys are used as well. An addition of aluminium to the zinc bath causes an increase in corrosion resistance of the obtained coatings. The article presents results of tests of obtaining coatings by the batch hot-dip method in an 55AlZn bath. Kinetics of the coating growth in the tested alloys were determined in the changeable conditions of bath temperature, dip time and type of cooling. The structure of coatings and their phase composition were revealed. As a result of the tests performed, it has been found that an increase in total thickness of the coatings as a function of the dipping time at a constant temperature is almost of a parabolic nature, whereas an increase in the transient layer is of a linear nature. The structure was identified by the XRD analysis and the morphology of the coatings was tested by means of SEM. It has been found that the cooling process with the use of higher rates of cooling causes a size reduction of the structure in the outer layer and a reduction of thickness of both the intermediate diffusion layer and the whole coating by ca. 25 %.

  1. Studies into the Factors that Affects the Service Integrity of Galvanizing Kettle

    OpenAIRE

    Muhammed Olawale Hakeem AMUDA; Ayisat Adebukunola LAWAL; Olakunle Wasiu SUBAIR; Ganiyu Ishola LAWAL

    2008-01-01

    The finding of studies into the factors that affects optimal performance of galvanizing kettle is presented in this paper. The production schedule and history of a failed galvanizing kettle for 3-consecutively years in a hot-dip galvanizing industry was collated and analyzed. The analysis of the collated data revealed that average galvanizing temperatures for the 3-year under review were 483.9°C (2003), 482.25°C (2004) and 482°C (2005) respectively. The amount of flux, and dross produced in t...

  2. A shape-recovery polymer coating for the corrosion protection of metallic surfaces.

    Science.gov (United States)

    Lutz, Alexander; van den Berg, Otto; Van Damme, Jonas; Verheyen, Karen; Bauters, Erwin; De Graeve, Iris; Du Prez, Filip E; Terryn, Herman

    2015-01-14

    Self-healing polymer coatings are a type of smart material aimed for advanced corrosion protection of metals. This paper presents the synthesis and characterization of two new UV-cure self-healing coatings based on acrylated polycaprolactone polyurethanes. On a macroscopic scale, the cured films all show outstanding mechanical properties, combining relatively high Young's modulus of up to 270 MPa with a strain at break above 350%. After thermal activation the strained films recover up to 97% of their original length. Optical and electron microscopy reveals the self-healing properties of these coatings on hot dip galvanized steel with scratches and microindentations. The temperature-induced closing of such defects restores the corrosion protection and barrier properties of the coating as shown by electrochemical impedance spectroscopy and scanning vibrating electrode technique. Therefore, such coatings are a complementary option for encapsulation-based autonomous corrosion protection systems.

  3. Review of Thermal Spray Coating Applications in the Steel Industry: Part 2—Zinc Pot Hardware in the Continuous Galvanizing Line

    Science.gov (United States)

    Matthews, S.; James, B.

    2010-12-01

    This two-part article series reviews the application of thermal spray coating technology in the production of steel and steel sheet products. Part 2 of this article series is dedicated to coating solutions in the continuous galvanizing line. The corrosion mechanisms of Fe- and Co-based bulk materials are briefly reviewed as a basis for the development of thermal spray coating solutions. WC-Co thermal spray coatings are commonly applied to low Al-content galvanizing hardware due to their superior corrosion resistance compared to Fe and Co alloys. The effect of phase degradation, carbon content, and WC grain size are discussed. At high Al concentrations, the properties of WC-Co coatings degrade significantly, leading to the application of oxide-based coatings and corrosion-resistant boride containing coatings. The latest results of testing are summarized, highlighting the critical coating parameters.

  4. High temperature corrosion of hot-dip aluminized steel in Ar/1%SO2 gas

    Science.gov (United States)

    Abro, Muhammad Ali; Lee, Dong Bok

    2017-01-01

    Carbon steels were hot-dip aluminized in Al or Al-1at%Si baths, and corroded in Ar/1%SO2 gas at 700-800 °C for up to 50 h. The aluminized layers consisted of not only an outer Al(Fe) topcoat that had interdispersed needle-like Al3Fe particles but also an inner Al-Fe alloy layer that consisted of an outer Al3Fe layer and an inner Al5Fe2 layer. The Si addition in the bath made the Al(Fe) topcoat thin and nonuniform, smoothened the tongue-like interface between the Al-Fe alloy layer and the substrate, and increased the microhardness of the aluminized layer. The aluminized steels exhibited good corrosion resistance by forming thin α-Al2O3 scales, along with a minor amount of iron oxides on the surface. The interdiffusion that occurred during heating made the aluminized layer thick and diffuse, resulting in the formation of Al5Fe2, AlFe and AlFe3 layers. It also smoothened the tongue-like interface, and decreased the microhardness of the aluminized layer. The non-aluminized steel formed thick, nonadherent, nonprotective (Fe3O4, FeS)-mixed scales.

  5. Hot-Dip Aluminizing of Low Carbon Steel Using Al-7Si-2Cu Alloy Baths

    Directory of Open Access Journals (Sweden)

    Prashanth Huilgol

    2013-01-01

    Full Text Available Hot-dip aluminizing of low carbon steel was done in molten Al-7Si-2Cu bath at 690°C for dipping time ranging from 300 to 2400 seconds. Characterization of the intermetallics layer was done by using scanning electron microscope with energy dispersive spectroscopy. Four intermetallic phases, τ5-Al7Fe2Si, θ-FeAl3, η-Fe2Al5, and τ1-Al2Fe3Si3, were identified in the reaction layer. τ5- Al7Fe2Si phase was observed adjacent to aluminum-silicon topcoat, θ-FeAl3 between τ5 and η-Fe2Al5, η-Fe2Al5 adjacent to base material, and τ1-Al2Fe3Si3 precipitates within Fe2Al5 layer. The average thickness of Fe2Al5 layer increased linearly with square root of dipping time, while for the rest of the layers such relationship was not observed. The tongue-like morphology of Fe2Al5 layer was more pronounced at higher dipping time. Overall intermetallic layer thickness was following parabolic relationship with dipping time.

  6. Assessment of Automotive Coatings Used on Different Metallic Substrates

    Directory of Open Access Journals (Sweden)

    W. Bensalah

    2014-01-01

    Full Text Available Four epoxy primers commonly used in the automotive industry were applied by gravity pneumatic spray gun over metallic substrates, specifically, steel, electrogalvanized steel, hot-dip galvanized steel, and aluminum. A two-component polyurethane resin was used as topcoat. To evaluate the performance of the different coating systems, the treated panels were submitted to mechanical testing using Persoz hardness, impact resistance, cupping, lattice method, and bending. Tribological properties of different coating systems were conducted using pin on disc machine. Immersion tests were carried out in 5% NaCl and immersion tests in 3% NaOH solutions. Results showed which of the coating systems is more suitable for each substrate in terms of mechanical, tribological, and anticorrosive performance.

  7. Effect of Process Parameters on the Structure and Properties of Galvanized Sheets

    Science.gov (United States)

    Shukla, S. K.; Saha, B. B.; Triathi, B. D.; Avtar, Ram

    2010-07-01

    The effect of galvanizing parameters on the structure (spangle size and coating microstructure) and properties (formability and corrosion resistance) of galvanized sheets was studied in a hot dip process simulator (HDPS) in a conventional Pb bearing (0.08-0.10%) zinc bath by varying zinc bath Al level (0.10-0.28%), bath temperature (718-743 K), dipping time (1.5-3.5 s), wiping gas flow rate (200-450 lpm), nozzle distance (15-17 mm) and wiping delay time (0.1-2.1 s). Al level in the range of 0.18-0.24% in combination with dipping time of 1.5-2.5 s and bath temperature of 718-733 K results in superior formability ( E cv: ~9.3 mm) of the composite (thickness: 0.8 mm). High post-dip cooling rates (~25 K/s) suppress spangle growth (spangle size: ~2 mm). The spangle size of the GI sheet strongly influences the corrosion rate which increases from 5.8 to 9.2 mpy with a decrease in spangle size from 17.5 to 3 mm. By controlling the Al level (0.20%) in zinc bath and bath temperature (733 K), the corrosion rate of mini-spangle GI sheet can be controlled to a level of 5.5 mpy.

  8. On the Processing of Martensitic Steels in Continuous Galvanizing Lines: Part II

    Science.gov (United States)

    Song, Taejin; Kwak, Jaihyun; de Cooman, B. C.

    2012-01-01

    The conventional continuous hot-dip galvanizing (GI) and galvannealing (GA) processes can be applied to untransformed austenite to produce Zn and Zn-alloy coated low-carbon ultra-high-strength martensitic steel provided specific alloying additions are made. The most suitable austenite decomposition behavior results from the combined addition of boron, Cr, and Mo, which results in a pronounced transformation bay during isothermal transformation. The occurrence of this transformation bay implies a considerable retardation of the austenite decomposition in the temperature range below the bay, which is close to the stages in the continuous galvanizing line (CGL) thermal cycle related to the GI and GA processes. After the GI and GA processes, a small amount of granular bainite, which consists of bainitic ferrite and discrete islands of martensite/austenite (M/A) constituents embedded in martensite matrix, is present in the microstructure. The ultimate tensile strength (UTS) of the steel after the GI and GA cycle was over 1300 MPa, and the stress-strain curve was continuous without any yielding phenomena.

  9. Investigation of the cut-edge corrosion of organically-coated galvanized steel after accelerated atmospheric corrosion test

    Directory of Open Access Journals (Sweden)

    Reşit Yıldız

    2015-11-01

    Full Text Available The cut edge corrosion of organically coated (epoxy, polyurethane and polyester galvanized steel was investigated using electrochemical impedance spectroscopy (EIS. Measurements were performed on specimens that had been tested in an accelerated atmospheric corrosion test. The samples were subjected to 10 s fogging and 1 h awaiting cycles in an exposure cabinet (120 and 180 days with artificial acid rain solution. According to the investigation, the coatings were damaged from the cut edge into the sheet, this distance was about 0.8 cm. These defects were more pronounced at after 180 days in proportion to after 120 days.

  10. Application of artificial neural network and adaptive neuro-fuzzy inference system to investigate corrosion rate of zirconium-based nano-ceramic layer on galvanized steel in 3.5% NaCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Mousavifard, S.M. [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Attar, M.M., E-mail: attar@aut.ac.ir [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Ghanbari, A. [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Dadgar, M. [Textile Engineering Department, Neyshabur University, Neyshabur (Iran, Islamic Republic of)

    2015-08-05

    Highlights: • Film formation of Zr-based conversion coating under different conditions was investigated. • We study the effect of some parameters on anticorrosion performance of conversion coating. • Optimization of processing conditions for surface treatment of galvanized steel was obtained. • Modeling and predicting corrosion current density of treated surfaces was performed using ANN and ANFIS. - Abstract: A nano-ceramic Zr-based conversion solution was prepared and optimization of Zr concentration, pH, temperature and immersion time for the treatment of hot-dip galvanized steel (HDG) was performed. SEM microscopy was utilized to investigate the microstructure and film formation of the layer and the anticorrosion performance of conversion coating was studied using polarization test. Artificial intelligence systems (ANN and ANFIS) were applied on the data obtained from polarization test and the models for predicting corrosion current density values were attained. The outcome of these models showed proper predictability of the methods. The influence of input parameters was discussed and the optimized conditions for Zr-based conversion layer formation on the galvanized steel were obtained as follows: pH 3.8–4.5, Zr concentration of about 100 ppm, ambient temperature and immersion time of about 90 s.

  11. Improved Corrosion and Abrasion Resistance of Organic-Inorganic Composite Coated Electro-galvanized Steels for Digital TV Panels

    Energy Technology Data Exchange (ETDEWEB)

    Jo, Du-Hwan; Noh, Sang-Geol; Park, Jong-Tae; Kang, Choon-Ho [POSCO Technical Research Laboratories, Pohang (Korea, Republic of)

    2015-10-15

    Recently, household electronic industries require environmentally-friendly and highly functional steels in order to enhance the quality of human life. Customers especially require both excellent corrosion and abrasion resistant anti-fingerprint steels for digital TV panels. Thus POSCO has developed new functional electro-galvanized steels, which have double coated layers with organic-inorganic composites on the zinc surface of the steel for usage as the bottom chassis panel of TVs. The inorganic solution for the bottom layer consists of inorganic phosphate, magnesium, and zirconium compounds with a small amount of epoxy binder, and affords both improved adhesion properties by chemical conversion reactions and corrosion resistance due to a self-healing effect. The composite solution for the top layer was prepared by fine dispersion of organic-inorganic ingredients that consist of a urethane modified polyacrylate polymer, hardener, silica sol and a titanium complex inhibitor in aqueous media. Both composite solutions were coated on the steel surface by using a roll coater and then cured through an induction furnace in the electro-galvanizing line. New anti-fingerprint steel was evaluated for quality performance through such procedures as the salt spray test for corrosion resistance, tribological test for abrasion resistance, and conductivity test for surface electric conductance regarding to both types of polymer resin and coating weight of composite solution. New composite coated anti-fingerprint steels afford both better corrosion resistance and abrasion properties compared to conventional anti-fingerprint steel that mainly consists of acrylate polymers. Detailed discussions of both composite solutions and experimental results suggest that urethane modifications of acrylate polymers of composite solutions play a key role in enhanced quality performances.

  12. Growth Law For Peritectic Phases Formation In The Zinc Coating

    Directory of Open Access Journals (Sweden)

    Guzik E.

    2015-09-01

    Full Text Available Some experiments dealing with the isothermal hot dip galvanizing were carried out. The (Zn – coating settled on the Armco-iron substrate were examined after arresting the solidification for different periods of time. The measurement of the thickness of each sub-layer in the coating were performed due to the SEM – analysis. The zinc segregation on the cross-section of the studied sub-layers were also determined by the EDS technique. The growth laws are formulated mathematically for each of the observed sub-layer. The mechanism of the sub-layer formation is also analysed due to the observation of the birth/nucleation of the phases in the sub-layers and the effect of flux onto the sub-layers morphology formation. The appearance of each phase is referred to the Fe-Zn diagram for stable equilibrium according to which these phases are the products of the adequate peritectic transformation.

  13. Study on growth factors of intermetallic layer within hot-dipped

    Indian Academy of Sciences (India)

    Al-Zn-Si coating with regard to general seawater corrosion protection. This study deals with the interfacial intermetallic layer's growth, which affects considerably the corrosion resistance and mechanical properties of 25%Al-Zn alloy coatings, ...

  14. Effect of Al Hot-Dipping on High-Temperature Corrosion of Carbon Steel in N2/0.1% H2S Gas

    Directory of Open Access Journals (Sweden)

    Muhammad Ali Abro

    2016-02-01

    Full Text Available High-temperature corrosion of carbon steel in N2/0.1% H2S mixed gas at 600–800 °C for 50–100 h was studied after hot-dipping in the aluminum molten bath. Hot-dipping resulted in the formation of the Al topcoat and the Al-Fe alloy layer firmly adhered on the substrate. The Al-Fe alloy layer consisted primarily of a wide, tongue-like Al5Fe2 layer and narrow Al3Fe layer. When corroded at 800 °C for 100 h, the Al topcoat partially oxidized to the protective but non-adherent α-Al2O3 layer, and the interdiffusion converted the Al-Fe alloy layer to an (Al13Fe4, AlFe3-mixed layer. The interdiffusion also lowered the microhardness of the hot-dipped steel. The α-Al2O3 layer formed on the hot-dipped steel protected the carbon steel against corrosion. Without the Al hot-dipping, the carbon steel failed by forming a thick, fragile, and non-protective FeS scale.

  15. EFFECT OF DEW POINT OF ATMOSPHERE OF CGL’S ANNEALING FURNACES ON THE QUALITY OF GA COATING ON BAKE HARDENABLE STEEL

    Directory of Open Access Journals (Sweden)

    Juliana Porto Guimarães

    2013-10-01

    Full Text Available The strip steel surface condition after continuous annealing of strip is extremely important to the quality of galvannealed coating (GA. The presence of oxides or precipitated can affect the reactions at the coating/substrate interface and decrease the zinc wettability on the steel surface, leading to various defects in the final product. To avoid oxidation of the material during continuous annealing, a protective atmosphere is used in the furnaces. Despite this atmosphere, it is possible the selective oxidation or precipitation of second phase particles, being the dew point of atmosphere one of the leading factors to reduce this occurrence. This study aims to evaluate the effect of the dew point on the quality of GA coatings applied to a bake hardenable steel. The continuous annealing under dew points of –60°C, 30°C and 0°C, as well as hot dip galvanizing, were performed in a Hot Dip Process Simulator. It is found that the dew point has a decisive influence on the amount, distribution and type of oxides formed, and the condition of –30°C provided the coating with less failures and better adhesion.

  16. Surface investigation and tribological mechanism of a sulfate-based lubricant deposited on zinc-coated steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Timma, Christian, E-mail: christian.timma@thyssenkrupp.com [ThyssenKrupp Steel Europe AG, Technology & Innovation, Kaiser-Wilhelm Str. 100, 47166 Duisburg (Germany); University of Duisburg-Essen, Faculty of Chemistry, CENIDE, Universitätsstraße 7, 45141 Essen (Germany); Lostak, Thomas; Janssen, Stella; Flock, Jörg [ThyssenKrupp Steel Europe AG, Technology & Innovation, Kaiser-Wilhelm Str. 100, 47166 Duisburg (Germany); Mayer, Christian [University of Duisburg-Essen, Faculty of Chemistry, CENIDE, Universitätsstraße 7, 45141 Essen (Germany)

    2016-12-30

    Highlights: • Skin-passed hot-dip galvanized (HDG-) steel sheets were coated with (NH{sub 4}){sub 2}SO{sub 4} in a common roll-coating method. • A formation of (NH{sub 4}){sub 2}Zn(SO{sub 4}) * xH{sub 2}O was observed and the reaction mainly occurred in the skin-passed areas of the surface. • Sulfate coated samples reveal a superior friction behaviour in oil-like conditions compared non-sulfated specimen. - Abstract: Phosphatation is a well-known technique to improve friction and wear behaviour of zinc coated steel, but has a variety of economic and ecologic limitations. In this study an alternative coating based on ammonium sulfate ((NH{sub 4}){sub 2}SO{sub 4}) is applied on skin-passed hot-dip galvanized steel sheets in order to investigate its surface chemical and tribological behaviour in a Pin-on-Disk Tribometer. Raman- and X-ray photoelectron spectroscopic results revealed a formation of ammonium zinc sulfate ((NH{sub 4}){sub 2}Zn(SO{sub 4}){sub 2} * xH{sub 2}O) on the surface, which is primarily located in the skin-passed areas of the steel material. Sulfate coated samples exhibited a superior friction behaviour in Pin-on-Disk Tests using squalane as a model substance for oil-like lubricated conditions and a formation of a thin lubrication film is obtained in the wear track. Squalane acts as a carrier substance for ammonium zinc sulfate, leading to an effective lubrication film in the wear track.

  17. Surface Oxidation of the High-Strength Steels Electrodeposited with Cu or Fe and the Resultant Defect Formation in Their Coating during the Following Galvanizing and Galvannealing Processes

    Science.gov (United States)

    Choi, Yun-Il; Beom, Won-Jin; Park, Chan-Jin; Paik, Doojin; Hong, Moon-Hi

    2010-12-01

    This study examined the surface oxidation of high-strength steels electrodeposited with Cu or Fe and the resultant defect formation in their coating during the following galvanizing and galvannealing processes. The high-strength steels were coated with an Cu or Fe layer by the electroplating method. Then, the coated steels were annealed in a reducing atmosphere, dipped in a molten zinc, and finally transformed into galvannealed steels through the galvannealing process. The formation of Si and Mn oxides on the surface of the high-strength steel was effectively suppressed, and the density of surface defects on the galvanized steel was significantly reduced by the pre-electrodeposition of Cu and Fe. This effect was more prominent for the steels electrodeposited at higher cathodic current densities. The finer electrodeposit layer formed at higher cathodic current density on the steels enabled the suppression of partial surface oxidation by Mn or Si and better wetting of Zn on the surface of the steels in the following galvanizing process. Furthermore, the pre-electrodeposited steels exhibited a smoother surface without surface cracks after the galvannealing process compared with the untreated steel. The diffusion of Fe and Zn in the Zn coating layer in the pre-electrodeposited steels appears to occur more uniformly during the galvannealing process due to the low density of surface defects induced by oxides.

  18. Antibacterial Ag/a-C nanocomposite coatings: The influence of nano-galvanic a-C and Ag couples on Ag ionization rates

    Energy Technology Data Exchange (ETDEWEB)

    Manninen, N.K., E-mail: nora.sousa@dem.uc.pt [SEG-CEMUC, Mechanical Engineering Department, University of Coimbra, 3030-788 Coimbra (Portugal); GRF-CFUM, Physics Department, University of Minho, Campus of Azurém, 4800-058 Guimarães (Portugal); Calderon, S. [SEG-CEMUC, Mechanical Engineering Department, University of Coimbra, 3030-788 Coimbra (Portugal); GRF-CFUM, Physics Department, University of Minho, Campus of Azurém, 4800-058 Guimarães (Portugal); Carvalho, I. [GRF-CFUM, Physics Department, University of Minho, Campus of Azurém, 4800-058 Guimarães (Portugal); CEB—Centre of Biological Engineering, LIBRO-Laboratório de Investigação em Biofilmes Rosário Oliveira, University of Minho, 4710-057 Braga (Portugal); Henriques, M. [CEB—Centre of Biological Engineering, LIBRO-Laboratório de Investigação em Biofilmes Rosário Oliveira, University of Minho, 4710-057 Braga (Portugal); Cavaleiro, A. [SEG-CEMUC, Mechanical Engineering Department, University of Coimbra, 3030-788 Coimbra (Portugal); Carvalho, S. [SEG-CEMUC, Mechanical Engineering Department, University of Coimbra, 3030-788 Coimbra (Portugal); GRF-CFUM, Physics Department, University of Minho, Campus of Azurém, 4800-058 Guimarães (Portugal)

    2016-07-30

    Highlights: • Amorphous carbon (a-C), Ag/a-C and Ag coatings were deposited by magnetron sputtering. • a-C/Ag coating shows antibacterial activity against S. epidermidis. • The formation of nano-galvanic couples in a-C/Ag enhances the Ag{sup +} ionization rate. • The Ag{sup +} ionization occurs along with Ag nanoparticles agglomeration in 0.9% NaCl. - Abstract: Biofilm formation has been pointed as a major concern in different industrial applications, namely on biomedical implants and surgical instruments, which has prompted the development of new strategies for production of efficient antimicrobial surfaces. In this work, nano-galvanic couples were created to enhance the antibacterial properties of silver, by embedding it into amorphous carbon (a-C) matrix. The developed Ag/a-C nanocomposite coatings, deposited by magnetron sputtering, revealed an outstanding antibacterial activity against Staphylococcus epidermidis, promoting a total reduction in biofilm formation with no bacteria counts in all dilution. The open circuit potential (OCP) tests in 0.9% NaCl confirmed that a-C shows a positive OCP value, in contrast to Ag coating, thus enhancing the ionization of biocidal Ag{sup +} due to the nano-galvanic couple activation. This result was confirmed by the inductively coupled plasma-optical emission spectroscopy (ICP-OES), which revealed a higher Ag ionization rate in the nanocomposite coating in comparison with the Ag coating. The surface of Ag/a-C and Ag coatings immersed in 0.9% NaCl were monitored by scanning electron microscopy (SEM) over a period of 24 h, being found that the Ag ionization determined by ICP-OES was accompanied by an Ag nanoparticles coalescence and agglomeration in Ag/a-C coating.

  19. Highly nonlinear varistors from oxygen-deficient zinc oxide thin films by hot-dipping in Bi2O3: Influence of temperature

    Science.gov (United States)

    Wang, Yang; Peng, Zhijian; Wang, Qi; Fu, Xiuli

    2016-12-01

    Highly nonlinear varistors were fabricated by hot-dipping oxygen-deficient zinc oxide (ZnO1-x, x < 1) thin films in Bi2O3. The ZnO1-x films were deposited on conducting silicon chips by radio frequency magnetron sputtering of a sintered zinc oxide ceramic target. Then the films were hot-dipped at a temperature from 200 to 600 °C in Bi2O3. With the increase in hot-dipping temperature, the nonlinear coefficient (α) of the film varistors increases first and then decreases, and the leakage current (IL) correspondingly decreases initially and then increases, owing mainly to the formation and destroying of complete ZnO1-x/Bi2O3 grain boundaries and the roundness change of the ZnO1-x grains; and the varistor voltage (E1mA) decreases from 0.0268 to 0.0137 V/nm, due to the decreased number of effective grain boundaries in the materials. The film varistors prepared by hot-dipping at 400 °C exhibit the optimum nonlinear properties with the highest α = 15.1, lowest IL = 0.0223 mA/cm2, and E1mA = 0.0176 V/nm. Such nanoscaled film varistors will be very promising in electrical/electronic devices working in low-voltage.

  20. A Multiple-Action Self-Healing Coating

    Directory of Open Access Journals (Sweden)

    Alexander eLutz

    2016-01-01

    Full Text Available This paper describes a self-healing coating for corrosion protection of metals which combines two different types of self-healing mechanisms in one coating with multiple-healing functionality. 2-Mercaptobenzothiazole (MBT was loaded into layered double hydroxide (LDH carriers which were mixed into an acrylated polycaprolactone polyurethane based shape recovery coating and applied on Hot Dip Galvanized steel (HDG. The effect of triggered release of MBT on the protection of HDG became visible when samples with manually applied defects in the coating were immersed in 0.05 M NaCl solution (first, autonomous healing mechanism. The shape recovery (second, non-autonomous healing mechanism was triggered by heating the samples for 2 minutes to 60°C. SEM-EDX and Raman Spectroscopy proved the presence of MBT in the LDH, in the MBT-loaded LDH in the coating and the released MBT on the HDG surface in the damaged area after being in contact with a solution containing corrosive ions. Electrochemical impedance spectroscopy (EIS and scanning vibrating electrode technique (SVET demonstrate the corrosion protection effect of MBT in the coating with a defect and the restoration of the barrier properties of the coating after defect closure. This way, the independent mechanisms of this multi-action self-healing coating could be demonstrated.

  1. A Multiple-Action Self-Healing Coating

    Science.gov (United States)

    Lutz, Alexander; van den Berg, Otto; Wielant, Jan; De Graeve, Iris; Terryn, Herman

    2015-12-01

    This paper describes a self-healing coating for corrosion protection of metals which combines two different types of self-healing mechanisms in one coating with multiple-healing functionality. 2-Mercaptobenzothiazole (MBT) was loaded into layered double hydroxide (LDH) carriers which were mixed into an acrylated polycaprolactone polyurethane based shape recovery coating and applied on Hot Dip Galvanized steel (HDG). The effect of triggered release of MBT on the protection of HDG became visible when samples with manually applied defects in the coating were immersed in 0.05 M NaCl solution (first, autonomous healing mechanism). The shape recovery (second, non-autonomous healing mechanism) was triggered by heating the samples for 2 minutes to 60°C. SEM-EDX and Raman Spectroscopy proved the presence of MBT in the LDH, in the MBT-loaded LDH in the coating and the released MBT on the HDG surface in the damaged area after being in contact with a solution containing corrosive ions. Electrochemical impedance spectroscopy (EIS) and scanning vibrating electrode technique (SVET) demonstrate the corrosion protection effect of MBT in the coating with a defect and the restoration of the barrier properties of the coating after defect closure. This way, the independent mechanisms of this multi-action self-healing coating could be demonstrated.

  2. Highly nonlinear varistors from oxygen-deficient zinc oxide thin films by hot-dipping in Bi{sub 2}O{sub 3}: Influence of temperature

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yang [School of Engineering and Technology, China University of Geosciences, Beijing 100083 (China); School of Science, Beijing University of Posts and Telecommunications, Beijing 100876 (China); Peng, Zhijian, E-mail: pengzhijian@cugb.edu.cn [School of Engineering and Technology, China University of Geosciences, Beijing 100083 (China); Wang, Qi [School of Engineering and Technology, China University of Geosciences, Beijing 100083 (China); School of Science, Beijing University of Posts and Telecommunications, Beijing 100876 (China); Fu, Xiuli, E-mail: xiulifu@bupt.edu.cn [School of Science, Beijing University of Posts and Telecommunications, Beijing 100876 (China)

    2016-12-30

    Highlights: • A new method to prepare highly nonlinear zinc oxide film varistors was proposed. • Dependence of hot-dipping temperature on varistor performance was established. • Optimum varistors were obtained. • Electrical conducting and mechanism of the film varistors were clarified. - Abstract: Highly nonlinear varistors were fabricated by hot-dipping oxygen-deficient zinc oxide (ZnO{sub 1−x}, x < 1) thin films in Bi{sub 2}O{sub 3}. The ZnO{sub 1−x} films were deposited on conducting silicon chips by radio frequency magnetron sputtering of a sintered zinc oxide ceramic target. Then the films were hot-dipped at a temperature from 200 to 600 °C in Bi{sub 2}O{sub 3}. With the increase in hot-dipping temperature, the nonlinear coefficient (α) of the film varistors increases first and then decreases, and the leakage current (I{sub L}) correspondingly decreases initially and then increases, owing mainly to the formation and destroying of complete ZnO{sub 1−x}/Bi{sub 2}O{sub 3} grain boundaries and the roundness change of the ZnO{sub 1−x} grains; and the varistor voltage (E{sub 1mA}) decreases from 0.0268 to 0.0137 V/nm, due to the decreased number of effective grain boundaries in the materials. The film varistors prepared by hot-dipping at 400 °C exhibit the optimum nonlinear properties with the highest α = 15.1, lowest I{sub L} = 0.0223 mA/cm{sup 2}, and E{sub 1mA} = 0.0176 V/nm. Such nanoscaled film varistors will be very promising in electrical/electronic devices working in low-voltage.

  3. Composition, Morphology, and Topography of Galvanic Coatings Fe-Co-W and Fe-Co-Mo.

    Science.gov (United States)

    Yermolenko, Iryna Yu; Ved, Maryna V; Sakhnenko, Nykolay D; Sachanova, Yulya I

    2017-12-01

    Ternary coatings Fe-Co-W with an iron content of 40-55 at.%, cobalt 39-44 at.%, and tungsten 4-12 at.% and Fe-Co-Mo with an iron content of 40-55 at.%, cobalt 39-44 at.%, and tungsten 4-12 at.% were obtained by galvanostatic and pulse electrolysis on the mild steel substrate from iron(III) citrate-based electrolyte. The influence of electrolysis mode and parameters on composition of deposited alloys was studied. The competing reduction of iron and tungsten in Fe-Co-W coatings as well as the competitive deposition of iron and cobalt in Fe-Co-Mo coatings at various current densities were defined. Simultaneously, the alloy enrichment with molybdenum is more marked at a pulse mode. Atomic force microscope analysis of the Fe-Co-W alloy coating morphology and surface topography indicates their globular structure with spherical grains in the range of 2.5-3.5 μm. The surface of Fe-Co-Mo is characterized by parts of a globular structure with an average conglomerate size of 0.3-0.5 μm and singly located cone-shaped hills with a base diameter of 3 μm. Sites with a developed surface were detected within the same scan area which topography is identical to the crystal lattice of cobalt with the crystalline conglomerate sizes in the range of 0.2-1.75 μm.

  4. Nucleation and Growth of Intermetallic Compounds Formed in Boron Steel Hot-Dipped in Al–Ni alloy

    Directory of Open Access Journals (Sweden)

    Jae-Hyeong Lee

    2017-11-01

    Full Text Available The formation mechanism of intermetallic compounds formed in boron steel hot-dipped in Al–7Ni (wt % at 690 °С for 10–120 s was studied by identifying the intermetallic phases and investigating the growth process. Initially, a Fe3O4 oxide layer formed on the steel. The oxide layer separated into multiple layers sporadically; following this, the Al–Ni molten alloy permeated into the region of the oxide layer breakdown and formed the Al9FeNi (T, monoclinic, space group: P21/c phase on the steel surfaces. The Al9FeNi (T phase formed from the reaction between the Al–Ni molten alloy and Fe eluted from the steel; this phase not only acts as an Al interdiffusion channel, but also as a barrier for Fe; and facilitates only grain growth without a significant change in thickness. Inside the steel, the Fe2Al5 (η, orthorhombic, space group: Cmcm phase grows along the c-axis in the [001] direction; and has a long columnar structure. The Fe3AlC (κ, Cubic, space group: Pm3m phase is formed owing to a reduction in the Al concentration and the simultaneous diffusion and discharge of C toward the steel interface, as C cannot dissolve in the Fe2Al5 (η phase.

  5. Diffusion Coefficient in the Zinc Coating Shaped on the Surface of Cast Iron and Steel Alloys

    Directory of Open Access Journals (Sweden)

    Kopyciński D.

    2015-06-01

    Full Text Available The article presents the method to assess the diffusion coefficient D in the sub-layer of intermetallic phases formed during hot-dip galvanizing “Armco” iron and ductile cast iron EN-GJS-500-7. Hot-dip galvanizing is one of the most popular forms of long-term protection of Fe-C alloys against corrosion. The process for producing a protective layer of sufficient quality is closely related to diffusion of atoms of zinc and iron. The simulation consist in performed a hot-dip galvanizing in laboratory condition above Fe-C alloys, in the Department of Engineering of Cast Alloys and Composites. Galvanizing time ranged from 15 to 300 seconds. Then metallographic specimens were prepared, intermetallic layers were measured and diffusion coefficient (D were calculated. It was found that the diffusion coefficient obtained during hot-dip galvanizing “Armco” iron and zinc is about two orders of magnitude less than the coefficient obtained on ductile cast iron EN-GJS-500-7.

  6. Studies into the Factors that Affects the Service Integrity of Galvanizing Kettle

    Directory of Open Access Journals (Sweden)

    Muhammed Olawale Hakeem AMUDA

    2008-12-01

    Full Text Available The finding of studies into the factors that affects optimal performance of galvanizing kettle is presented in this paper. The production schedule and history of a failed galvanizing kettle for 3-consecutively years in a hot-dip galvanizing industry was collated and analyzed. The analysis of the collated data revealed that average galvanizing temperatures for the 3-year under review were 483.9°C (2003, 482.25°C (2004 and 482°C (2005 respectively. The amount of flux, and dross produced in the corresponding years were 169.15kg and 31.6 tons, 56.31kg and 10.5 tons and 101.14 and 18.91 tonnes for 2003, 2004 and 2005 respectively. During these years, zinc consumed averaged 647, 334 and 446 tonnes respectively.Stochiometry evaluation of flux, and dross in a hot-dip galvanizing process determined flux required as 60 kg/year and dross produced as 90 slabs / month.The study revealed that the lifespan of galvanizing kettle is greatly reduced by temperature fluctuation, dross formation, excess flux additions and combinations of these factors.It is recommended that improved service integrity of galvanizing kettle is assured at galvanizing temperature of 460°C, flux consumption of 0.15 –0.20kg daily and constant removal of dross at 3-5 slabs per day. This reduces the formation of skim lines, which leads to pits on the walls of the kettle.

  7. The influence of Si and P in steels on the galvanizing behavior; Zum Einfluss von Si und P auf das Verzinkungsverhalten von Baustaehlen

    Energy Technology Data Exchange (ETDEWEB)

    Katzung, W. [Inst. fuer Stahlbau, Leipzig (Germany); Rittig, R.

    1997-12-01

    The galvanizing behavior of 40 structural steels in current use was investigated in relation to the complex influence of the Si/P content under conditions that are usual in the hot dip galvanizing industry (440/450/460 C, 5/10/15 min immersion time). The effect of P on the increase of coating thickness on steels with 0.01 to 0.40% Si begins to be perceptible at > 0.020% P. The influence of P increases with decreasing Si content of the steels and decreasing temperature of the melt. In steels with {<=} 0.12% Si, an increased P content causes a shift of the thickness maxima in the temperature range from 440 to 450 C, such as is otherwise typical of steels of 0.12% to 0.28% Si with < 0.020% P. Zinc coatings on steels with the critical P/Si content (0 to 0.20% Si/> 0.020% P) as a rule are more unstable. With increased immersion time at the temperature stated above, floating away of the {zeta} phase into the zinc melt may occur. This could also be observed with Sandelin steels in the most critical Si range (0.07 to 0.10%) with < 0.020% P, with an immersion time of 15 min. It is possible to reduce the thickness of zinc coatings by adding small amounts of Al to the zinc melt (< 0.03%). This effect of Al at a concentration that is below what is required for the known inhibitory action by the formation of an thin Fe{sub 2}Al{sub 5}- or Al-containing {delta}{sub 1} film on the steel surface is attributed to the instability of the {zeta} phase, a proportion of which floats away into the zinc melt. (orig.)

  8. Cast iron zinc galvanizing improved by high temperature oxidation process

    OpenAIRE

    D. Jędrzejczyk; M. Hajduga

    2010-01-01

    Purpose: To evaluate influence of the high-temperature oxidation, as the preliminary stage previous to coating with zinc on the change of surface layer structure as well as subsurface layer of cast iron with flake, vermicular and nodular graphite.Design/methodology/approach: The experiment was led in the temperature range: 850-1050ºC in ambient air. Samples have been taken out from the furnace separately after: 2-12 hours. After scale layer removal the hot dip zinc coating in industrial condi...

  9. Grey–Taguchi method to optimize the percent zinc coating balances edge joints for galvanized steel sheets using metal inert gas pulse brazing process

    Directory of Open Access Journals (Sweden)

    Khasempong Songsorn

    2016-06-01

    Full Text Available The objective of this work was to optimize the percent zinc coating balances edge joints of galvanized steel sheets using the metal inert gas pulse brazing process. The Taguchi method and grey relational analysis were used to determine the relationship between the metal inert gas pulse brazing process parameters and percent zinc coating balances edge joints. The metal inert gas pulse brazing process parameters used in this study included wire feed speeds, arc voltages, travel speed, peak currents, and pulse frequency. The characteristics of metal inert gas pulse brazing process that were considered to find response were percent zinc coating balances edge joints on the upper edge joint (PZBEJ1, the lower edge joint (PZBEJ2, and the back sides of the edge joint (PZBEJ3. Analysis of variance was performed to determine the impact of an individual process parameter on the quality parameters. The results showed that the optimal parameters in which grey relational grade increases at the highest level were wire feed speeds at 3.25 m/min, arc voltages at 16 V, travel speeds at 0.9 m/min, peak currents at 425 A, and pulse frequency at 35 Hz. These parameters gave a 74.90% higher response value than those of the initial parameters of metal inert gas pulse brazing process.

  10. Improvement of Zinc Coating Weight Control for Transition of Target Change

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Chien Ming; Lin, Jeong Hwa; Hsu, Tse Wei; Lin, Rui Rong [China Steel Corporation, Kaohsiung (China)

    2010-06-15

    The product specification of the Continuous Hot Dip Galvanizing Line (CGL) changes and varies constantly with different customers' requirements, especially in the zinc coating weight which is from 30 to 150 g/m{sup 2} on each side. Since the coating weight of zinc changes often, it is very important to reduce time spent in the transfer of target values changed for low production cost and yield loss. The No.2 CGL in China Steel Corporation (CSC) has improved the control of the air knife which is designed by Siemens VAI. CSC proposed an experiment design which is an L{sub 9}(3{sup 4}) orthogonal array to find the relations between zinc coating weight and the process parameters, such as the line speed, air pressure, gap of air knife and air knife position. A non-linear regression formula was derived from the experimental results and applied in the mathematical model. A new air knife feedforward control system, which is coupled with the regression formula, the air knife control system and the process computer, is implemented into the line. The practical plant operation results have been presented to show the transfer time is obviously shortened while zinc coating weight target changing and the product rejected ratio caused by zinc coating weight out of specification is significantly reduced from 0.5% to 0.15%.

  11. High-performance varistors simply by hot-dipping zinc oxide thin films in Pr6O11: Influence of temperature.

    Science.gov (United States)

    Wang, Yang; Peng, Zhijian; Wang, Qi; Wang, Chengbiao; Fu, Xiuli

    2017-02-03

    High-performance ZnO-Pr6O11 thin-film varistors were fabricated simply by hot-dipping oxygen-deficient zinc oxide thin films in Pr6O11 powder. The films had a composition of ZnO0.81 and a thickness of about 200 nm, which were deposited by radio frequency magnetron sputtering a sintered zinc oxide ceramic target. Special attention was paid on the temperature dependence of the varistors. In 50 min with hot-dipping temperature increased from 300-700 °C, the nonlinear coefficient (α) of the varistors increased, but with higher temperature it decreased again. Correspondingly, the leakage current (IL) decreased first and then increased, owing mainly to the formation and destroying of complete zinc oxide/Pr6O11 grain boundaries. The breakdown field (E1mA) decreased monotonously from 0.02217 to 0.01623 V/nm with increasing temperature (300-800 °C), due to the decreased number of effective grain boundaries in the varistors. The varistors prepared at 700 °C exhibited the optimum nonlinear properties with the highest α = 39.29, lowest IL = 0.02736 mA/cm(2), and E1mA = 0.01757 V/nm. And after charge-discharge at room temperature for 1000 times, heating at 100 or 250 °C for up to 100 h, or applying at up to 250 °C, the varistors still performed well. Such nanoscaled thin-film varistors will be very promising in electrical/electronic devices working at low voltage.

  12. LongerLife products increase the sustainability. Is corrosion protection ecologically useful for steel components?; LongerLife-Produkte erhoehen die Nachhaltigkeit. Ist Korrosionsschutz von Stahlbauteilen oekologisch sinnvoll?

    Energy Technology Data Exchange (ETDEWEB)

    Rogall, Armin Dietmar [Fachhochschule Dortmund (Germany). Fachbereich Architektur

    2011-07-01

    The installation of hot-dip galvanized construction units means sustainable acting. Since corrosion protection by hot-dip galvanizing can be particularly named sustainable due to its longevity, its environmental careful production, its recycling ability and life extension of steel components. Particularly the reduction of the maintenance cycles and utilization costs accompanying with a slightly higher initial investment makes the hot-dip galvanizing a sustainable system. Steel components which are treated with galvanization and colour coating, have a maintenance-free life span of more than 80 years.

  13. Surface investigation and tribological mechanism of a sulfate-based lubricant deposited on zinc-coated steel sheets

    Science.gov (United States)

    Timma, Christian; Lostak, Thomas; Janssen, Stella; Flock, Jörg; Mayer, Christian

    2016-12-01

    Phosphatation is a well-known technique to improve friction and wear behaviour of zinc coated steel, but has a variety of economic and ecologic limitations. In this study an alternative coating based on ammonium sulfate ((NH4)2SO4) is applied on skin-passed hot-dip galvanized steel sheets in order to investigate its surface chemical and tribological behaviour in a Pin-on-Disk Tribometer. Raman- and X-ray photoelectron spectroscopic results revealed a formation of ammonium zinc sulfate ((NH4)2Zn(SO4)2 * xH2O) on the surface, which is primarily located in the skin-passed areas of the steel material. Sulfate coated samples exhibited a superior friction behaviour in Pin-on-Disk Tests using squalane as a model substance for oil-like lubricated conditions and a formation of a thin lubrication film is obtained in the wear track. Squalane acts as a carrier substance for ammonium zinc sulfate, leading to an effective lubrication film in the wear track.

  14. 40 CFR 465.20 - Applicability; description of the galvanized basis material subcategory.

    Science.gov (United States)

    2010-07-01

    ... galvanized basis material subcategory. 465.20 Section 465.20 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS COIL COATING POINT SOURCE CATEGORY Galvanized Basis Material Subcategory § 465.20 Applicability; description of the galvanized basis material...

  15. THE INFLUENCE OF THE TEMPERATURE PARAMETER AND ITS DURATION ON THE THICKNESS OF ZINC COATING, ITS STRUCTURE WHILE THERMAL DIFFUSION GALVANIZING IN POWDER-BASED ENVIRONMENTS ZINC-CONTAINING WASTE – GARTTSINKA

    Directory of Open Access Journals (Sweden)

    N. I. Urbanowich

    2013-01-01

    Full Text Available It is showed that an increase of temperature and duration of holding time at termodiffuznom galvanizing in powder medium garttsink–Al2O3 leads to the layer thickness and the size of the samples growth. Coating thickness increases due to δ1k-compact phase having a fine crystalline structure, is in the range of 400–500 °C, with the most intensive growth of layer inside the sample due to the increase of δ1k-compact phase after 3 h-exposure.

  16. 76 FR 68400 - Certain Steel Threaded Rod From the People's Republic of China: Final Results and Final Partial...

    Science.gov (United States)

    2011-11-04

    ... rust protectant, zinc coating (i.e., galvanized, whether by electroplating or hot-dipping), paint, and... Financial Ratios for Nasco Steels Private Limited Comment 8: Surrogate Value for Hydrochloric Acid Comment 9...

  17. Development of low-temperature galvanizing and its application for corrosion protection of high-strength steels; Entwicklung einer niedrigschmelzenden Legierung und deren Applikation zum Korrosionsschutz hochfester Staehle

    Energy Technology Data Exchange (ETDEWEB)

    Wielage, B.; Lampke, T.; Steinhaeuser, S. [Technische Universitaet Chemnitz (Germany). Institut fuer Werkstoffwissenschaft und Werkstofftechnik; Strobel, C. [Fachhochschule Ingolstadt (Germany); Merklinger, V.

    2008-12-15

    Apart from reliability and quality, vehicle safety and cost efficiency are the decisive criteria for automobile manufacturers. Corrosion protection plays a decisive role because it increases the service life. The ultra-high-strength steels are materials which exhibit high lightweight potential as well as a very good energy absorption capacity because of their mechanical properties. In connection with the possibility of hot forming, they are predestined for the fabrication of complicated, load-compatible shapes in the crash-relevant frame and body construction. The application of these steel qualities has been carried out in structural parts which are protected from corrosion by a hot-dip coat of FeAl7 - the so-called Usibor. However, at the moment there is no ready-for-production solution for later corrosion protection of already hot-formed parts. Therefore, a corrosion protection system on the basis of conventional low-temperature galvanizing processes has been developed and utilized. First, the softening behavior of the highly-resistant 22MnB5 substrate was analyzed. Afterwards, a galvanizing system was developed and applied. The corrosion protection coatings were characterized with regard to their structure and corrosion protection potential. As a result, a significant improvement of the corrosion behaviour has occurred. (Abstract Copyright [2008], Wiley Periodicals, Inc.) [German] Neben Zuverlaessigkeit und Qualitaet sind vor allem Fahrzeugsicherheit und Wirtschaftlichkeit entscheidende Kriterien fuer den Automobilhersteller. Der Korrosionsschutz spielt dabei eine herausragende Rolle, da hierdurch die Lebens- und Gebrauchsdauer erhoeht wird. Mit der Bereitstellung hoechstfester Stahlqualitaeten stehen Werkstoffe zur Verfuegung, die auf Grund ihrer mechanischen Eigenschaften ein hohes Leichtbaupotenzial sowie ein sehr gutes Energieabsorptionsvermoegen aufweisen. In Verbindung mit der Moeglichkeit der Warmformgebung sind sie damit praedestiniert fuer die

  18. Analysis of the Inhibition Layer of Galvanized Dual-Phase Steels

    Energy Technology Data Exchange (ETDEWEB)

    Wang, K. K.; Wang, H. P.; Chang, L.; Gan, D. [National Sun Yat-Sen Univ., Kaohsiung (China); Chen, T. R.; Chen, H. B. [Steel and Aluminum R and D Development, Kaohsiung (China)

    2012-01-15

    The formation of the Fe-Al inhibition layer in hot-dip galvanizing is a confusing issue for a long time. This study presents a characterization result on the inhibition layer formed on C-Mn-Cr and C-Mn-Si dual-phase steels after a short time galvanizing. The samples were annealed at 800 .deg. C for 60 s in N{sub 2}-10% H{sub 2} atmosphere with a dew point of -30 .deg. C, and were then galvanized in a bath containing 0.2%Al. X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM) was employed for characterization. The TEM electron diffraction shows that only Fe{sub 2}Al{sub 5} intermetallic phase was formed. No orientation relationship between the Fe{sub 2}Al{sub 5} phase and the steel substrate could be identified. Two peaks of Al 2p photoelectrons, one from metallic aluminum and the other from Al{sup 3+} ions, were detected in the inhibition layer, indicating that the layer is in fact a mixture of Fe{sub 2}Al{sub 5} and Al{sub 2}O{sub 3}. TEM/EDS analysis verifies the existence of Al{sub 2}O{sub 3} in the boundaries of Fe{sub 2}Al{sub 5} grains. The nucleation of Fe{sub 2}Al{sub 5} and the reduction of the surface oxide probably proceeded concurrently on galvanizing, and the residual oxides prohibited the heteroepitaxial growth of Fe{sub 2}Al{sub 5}.

  19. The Effect of Dispersion Phases of SiC and Al2O3 on the Properties of Galvanic Nickel Coatings

    Directory of Open Access Journals (Sweden)

    Kozik A.

    2016-03-01

    Full Text Available In this study, Ni, Ni-SiC and Ni-Al2O3 coatings were electroplated on the 2xxx series aluminium alloy. The following parameters of the electroplating process were applied: current density - 4A/dm2, time - 60 minutes, and temperature - 60°C. Hard particles of submicrometric size were used. The results of the research showing the effect of the addition of hard particles (introduced into the nickel bath as a dispersed phase on the properties of coatings, including the effect of the type (SiC or Al2O3 and content (0, 25, 50 g / l of these particles, were discussed. Based on extensive investigations, it was found that the type of ceramic particles significantly affects the structure of produced coatings. The dispersed particles incorporated into the nickel coatings improve their abrasion resistance. Improving of the corrosion properties were observed only in the case of coatings containing silicon carbide particles.

  20. Cross-Beam Laser Joining of AA 6111 to Galvanized Steel in a Coach Peel Configuration

    Science.gov (United States)

    Yang, Guang; Mohammadpour, Masoud; Yazdian, Nima; Ma, Junjie; Carlson, Blair; Wang, Hui-Ping; Kovacevic, Radovan

    2017-06-01

    Cross-beam laser joining of aluminum alloy 6111 to hot-dip galvanized steel in the coach-peel configuration was investigated with the addition of AA 4047 filler wire. The filler material was not only brazed onto the galvanized steel but also partially fusion-welded with the aluminum panel. Through adjusting the laser power to 3.4 kW, a desirable wetting and spreading of filler wire on both panel surfaces could be achieved, and the thickness of intermetallic layer in the middle section of the interface between the weld bead and steel was less than 2 μm. To better understand the solid/liquid interfacial reaction at the brazing interface, two rotary Gaussian heat source models were introduced to simulate the temperature distribution in the molten pool by using the finite element method. Joint properties were examined in terms of microstructure and mechanical properties. During the tensile test, the fracture of coupons took place at the aluminum side rather than along the interface between the intermetallic layer and steel panel. No failure occurred during the three-point bending test.

  1. Selective Oxidation and Reactive Wetting during Galvanizing of a CMnAl TRIP-Assisted Steel

    Science.gov (United States)

    Bellhouse, E. M.; McDermid, J. R.

    2011-09-01

    A transformation induced plasticity (TRIP)-assisted steel with 0.2 pct C, 1.5 pct Mn, and 1.5 pct Al was successfully galvanized using a thermal cycle previously shown to produce an excellent combination of strength and ductility. The steel surface chemistry and oxide morphology were determined as a function of process atmosphere oxygen partial pressure. For the 220 K (-53 °C) dew point (dp) + 20 pct H2 atmosphere, the oxide morphology was a mixture of films and nodules. For the 243 K (-30 °C) dp + 5 pct H2 atmosphere, nodules of MnO were found primarily at grain boundaries. For the 278 K (+5 °C) dp + 5 pct H2 atmosphere, nodules of metallic Fe were found on the surface as a result of alloy element internal oxidation. The steel surface chemistry and oxide morphology were then related to the reactive wetting behavior during continuous hot dip galvanizing. Good wetting was obtained using the two lower oxygen partial pressure process atmospheres [220 K dp and 243 K dp (-53 °C dp and -30 °C dp)]. An increase in the number of bare spots was observed when using the higher oxygen partial pressure process atmosphere (+5 °C dp) due to the increased thickness of localized oxide films.

  2. Influence of MAO Treatment on the Galvanic Corrosion Between Aluminum Alloy and 316L Steel

    Science.gov (United States)

    Yang, Yuanhang; Gu, Yanhong; Zhang, Lei; Jiao, Xiangdong; Che, Juntie

    2017-11-01

    To slow down the galvanic corrosion of aluminum alloy and 316L stainless steel in subsea water, a micro-arc oxidation (MAO) coating was prepared on the surface of the Al alloy, and no treatment was performed on the surface of the 316L. The surface morphology of MAO-coated Al alloy was evaluated using a scanning electron microscope (SEM) before and after corrosion. A micro-hardness tester was used to measure the micro-hardness. Corrosion behaviors were evaluated by open-circuit potential (OCP), potentiodynamic polarization (PDP) and electrode impedance spectroscopy (EIS) tests in a 3.5 g/L NaCl solution. The results of PDP testing show that the corrosion potential of the MAO-coated galvanic pair was more positive than that of the uncoated galvanic pair and that the corrosion current density was smaller than that of the uncoated galvanic pair. EIS results show that the impedance of the galvanic pair increased after MAO coating. SEM images show that the corrosion damage of the uncoated Al alloy was more severe than that of the MAO-coated one, and the post-corrosion images of the surface of the 316L connected with MAO-coated Al alloy were more compact than those of the 316L connected with uncoated Al alloy. A physical model was developed to discuss the influence of MAO treatment on the galvanic corrosion process and corrosion mechanism.

  3. Study on the Corrosion Mechanism of Zn-5Al-0.5Mg-0.08Si Coating

    Directory of Open Access Journals (Sweden)

    Shiwei Li

    2011-01-01

    Full Text Available A new type of hot-dip Zn-5Al-0.5Mg-0.08Si and Zn-5Al alloy coatings was performed on the cold rolled common steel. The hot-dip process was executed by self-made hot-dip galvanising simulator. SEM and EDS test results demonstrated that Mg was mainly distributed in crystal boundaries. XRD test results showed that the corrosion product of Zn-5Al-0.5Mg-0.08Si alloy coating was almost Zn5(OH8C12⋅H2O. The features of Zn5(OH8C12⋅H2O are low electric conductivity, insolubility and good adhesion.The corrosion resistance of alloy-coated steels was detected by neutral salt spray test. The microstructural characterization of the coating surface after neutral salt spray test and removing the corrosion products revealed that the corrosion process of Zn-5Al-0.5Mg-0.08Si coating was uniform and the coating surface was almost flat. As a result, the corrosion resistance of Zn-5Al-0.5Mg-0.08Si coating has a remarkable improvement with a factor of 9.2 compared with that of Zn-5Al coating.

  4. Imposed currents in galvanic cells

    NARCIS (Netherlands)

    Biesheuvel, P.M.; Soestbergen, M.; Bazant, M.Z.

    2009-01-01

    We analyze the steady-state behavior of a general mathematical model for reversible galvanic cells, such as redox flow cells, reversible solid oxide fuel cells, and rechargeable batteries. We consider not only operation in the galvanic discharging mode, spontaneously generating a positive current

  5. Vapour galvanizing (Sherardizing) of copper with zinc

    Energy Technology Data Exchange (ETDEWEB)

    Wortelen, Dietbert; Bracht, Hartmut [Westfaelische Wilhelms-Universitaet Muenster (Germany); Natrup, Frank; Graf, Wolfram [Bodycote Waermebehandlung GmbH, Sprockhoevel (Germany)

    2010-07-01

    Using a vapour galvanizing technique called Sherardizing we investigated the growth kinetics and coefficients of zinc copper phases. For this purpose polished (OFHC)-copper plates and zinc powder have been sealed in quartz ampoules under inert gas atmospheres and annealed at a temperature range between 300 and 410 C. In order to study the coating thickness and the phase composition, cross sections were prepared, which have been analyzed by means of optical microscopy and scanning electron microscopy. We were able to demonstrate that the coating thickness is a function of the parabolic time law and that the formed coatings are composed of two layers referring to the ordered {beta}-CuZn and {gamma}-Cu{sub 5}Zn{sub 8}-phases. To enhance the coating quality, small amounts of ZnCl{sub 2} were added to the zinc powder. It was observed that the coating thickness decreased with increasing ZnCl{sub 2}. Experiments with variable Ar-pressure demonstrated a reduced coating growth with increasing pressures. Further measurements with ZnCl{sub 2} were performed to check whether an electrochemical mechanism is involved in the coating process.

  6. Zinc Electrodes and the Thermodynamics of a Galvanic Cell

    Science.gov (United States)

    Probst, Donald A.; Henderson, Giles

    1996-10-01

    Although zinc is commonly employed as an electrode in laboratory studies of galvanic cells, we find that under ambient conditions, this electrode may be poisoned by a surface coating on zinc hydroxide. The formation of a strongly adhering, non conducting surface film impedes current flow and causes measured cell potentials to ramp downward with time. Thermodynamic calculations and laboratory experiments confirm that this difficulty can be completely eliminated by buffering the anode electrolyte at pH = 4.0.

  7. Issues in recycling galvanized scrap

    Energy Technology Data Exchange (ETDEWEB)

    Koros, P.J. [LTV Steel Co., Inc., Cleveland, OH (United States); Hellickson, D.A. [General Motors Corp., Detroit, MI (United States); Dudek, F.J. [Argonne National Lab., IL (United States)

    1995-02-10

    The quality of the steel used for most galvanizing (and tinplate) applications makes scrap derived from their production and use a premier solid charge material for steelmaking. In 1989 the AISI created a Task Force to define the issues and to recommend technologically and economically sound approaches to assure continued, unhindered recyclability of the growing volume of galvanized scrap. The AISI program addressed the treatment of full-sized industrial bales of scrap. The current, on-going MRI (US)--Argonne National Laboratory program is focused on ``loose`` scrap from industrial and post-consumer sources. Results from these programs, issues of scrap management from source to steel melting, the choices for handling zinc in iron and steelmaking and the benefits/costs for removal of zinc (and lead) from scrap prior to melting in BOF and foundry operations are reviewed in this paper.

  8. Phase analysis of fume during arc weld brazing of steel sheets with protective coatings

    Directory of Open Access Journals (Sweden)

    J. Matusiak

    2016-04-01

    Full Text Available The article presents the results of research of the phase identification and of the quantitative phase analysis of fume generated during Cold Metal Transfer (CMT, ColdArc and Metal Inert Gas / Metal Active Gas (MIG / MAG weld brazing. Investigations were conducted for hot - dip coated steel sheets with zinc (Zn and zinc-iron (Zn - Fe alloy coatings. Arc shielding gases applied during the research-related tests were Ar + O2, Ar + CO2, Ar + H2 and Ar + CO2 + H2 gas mixtures. The analysis of the results covers the influence of the chemical composition of shielding gas on the chemical composition of welding fume.

  9. Substrate decomposition in galvanic displacement reaction: Contrast between gold and silver nanoparticle formation

    Energy Technology Data Exchange (ETDEWEB)

    Ghosh, Tapas; Satpati, Biswarup, E-mail: biswarup.satpati@saha.ac.in [Saha Institute of Nuclear Physics, 1/AF Bidhannagar, Kolkata-700 064 (India); Kabiraj, D. [Inter-University Accelerator Centre, Aruna Asaf Ali Marg, New Delhi-110067 (India)

    2015-06-24

    We have investigated substrate decomposition during formation of silver and gold nanoparticles in galvanic displacement reaction on germanium surfaces. Silver and gold nanoparticles were synthesized by electroless deposition on sputter coated germanium thin film (∼ 200 nm) grown initially on silicon substrate. The nanoparticles formation and the substrate corrosion were studied using scanning transmission electron microscopy (STEM) and the energy dispersive X-ray (EDX) spectroscopy.

  10. Press Hardening Steel (PHS): a new coating and process technology

    Energy Technology Data Exchange (ETDEWEB)

    Faderl, J. [voestalpine Stahl Linz GmbH (Austria); Vehof, R. [Polynorm N.V., Bundschoten (Netherlands)

    2005-07-01

    Press hardening technology has been known for many years. Increased requirements with respect to safety and light weight construction of the steel body for cars and trucks force the automotive industry to use high strength steels more and more. Strength levels up to 1000 MPa can be provided with AHSS grades. Above 1000 MPa, these steel grades are coming to their limit with respect to strength vs. formability balance. PHS is a very attractive alternative concept. Hardenable 22MnB5 has been supplied - uncoated - for a long time. To avoid decarburization during heat treatment and to improve corrosion behaviour hot dip aluminized 22MnB5 was introduced to the market. Both materials, uncoated and hot dip aluminized, do not provide cathodic corrosion protection without postcoating (sheradizing..). In the last two years an improved press hardening technology and a zinc based coating providing cathodic protection was developed by voestalpine. Some results about strength homogeneity, formability, corrosion behaviour of this voestalpine-PHS technology will be presented in the paper. (orig.)

  11. Alternativas para o tratamento de efluentes da indústria galvânica Alternatives for the galvanic wastewater treatment

    Directory of Open Access Journals (Sweden)

    Artur Pereira Neto

    2008-09-01

    Full Text Available Os métodos de precipitação química, cristalização e extração líquido-líquido foram aplicados visando propor alternativas para o tratamento de efluentes líquidos gerados pela indústria de galvanoplastia. Efluentes de diversas empresas do setor, localizadas no estado de Minas Gerais (Brasil, foram coletados e caracterizados. O efluente estudado, proveniente de empresa de galvanização de zinco a quente, continha cerca de 90 g/L de ferro total, 35 g/L de zinco e menores quantidades de Al, Ni e Cu, em meio ácido clorídrico (pH = 0,6. A separação seletiva entre ferro e zinco não se mostrou eficiente por precipitação, sendo a técnica adequada somente no tratamento do efluente, ao contrário da cristalização e extração líquido-líquido utilizando-se TBP como agente extratante. A integração destas técnicas ainda requer estudos mais detalhados visando à otimização de custos e das condições operacionais.Separation methods such as chemical precipitation, crystallization and liquid-liquid extraction have been investigated aiming to treat effluents generated by the galvanic industry. Effluent samples generated by several companies located in the state of Minas Gerais (Brazil were collected and chemically characterized. For this work, a typical zinc hot-dip galvanizing effluent containing about 90 g/L of total iron, 35 g/L of zinc and minor amounts of Al, Ni, Cu, in HCl medium (pH = 0.6 was treated. A selective separation between metals zinc and iron was not achieved by chemical precipitation, which was found adequate to threat water only. On contrary, zinc and iron was separated very efficiently by crystallization and liquid-liquid extraction using TBP as extractant agent. The integration of these methods to recover zinc and iron from effluent still requires more detailed studies.

  12. Epitaxial growth by monolayer restricted galvanic displacement

    Directory of Open Access Journals (Sweden)

    Vasilić Rastko

    2012-01-01

    Full Text Available The development of a new method for epitaxial growth of metals in solution by galvanic displacement of layers pre-deposited by underpotential deposition (UPD was discussed and experimentally illustrated throughout the lecture. Cyclic voltammetry (CV and scanning tunneling microscopy (STM are employed to carry out and monitor a “quasi-perfect”, two-dimensional growth of Ag on Au(111, Cu on Ag(111, and Cu on Au(111 by repetitive galvanic displacement of underpotentially deposited monolayers. A comparative study emphasizes the displacement stoichiometry as an efficient tool for thickness control during the deposition process and as a key parameter that affects the deposit morphology. The excellent quality of layers deposited by monolayer-restricted galvanic displacement is manifested by a steady UPD voltammetry and ascertained by a flat and uniform surface morphology maintained during the entire growth process.

  13. Zinc toxicity among galvanization workers in the iron and steel industry.

    Science.gov (United States)

    El Safty, Amal; El Mahgoub, Khalid; Helal, Sawsan; Abdel Maksoud, Neveen

    2008-10-01

    Galvanization is the process of coating steel or cast iron pieces with zinc, allowing complete protection against corrosion. The ultimate goal of this work was to assess the effect of occupational exposure to zinc in the galvanization process on different metals in the human body and to detect the association between zinc exposure and its effect on the respiratory system. This study was conducted in 111 subjects in one of the major companies in the iron and steel industry. There were 61 subjects (workers) who were involved in the galvanization process. Fifty adult men were chosen as a matched reference group from other departments of the company. All workers were interviewed using a special questionnaire on occupational history and chest diseases. Ventilatory functions and chest X rays were assessed in all examined workers. Also, complete blood counts were performed, and serum zinc, iron, copper, calcium, and magnesium levels were tested. This study illustrated the relation between zinc exposure in the galvanization process and high zinc levels among exposed workers, which was associated with a high prevalence rate of metal fume fever (MFF) and low blood copper and calcium levels. There was no statistically significant difference between the exposed and control groups with regards to the magnesium level. No long-term effect of metals exposure was detected on ventilatory functions or chest X rays among the exposed workers.

  14. Effect of the Type of Surface Treatment and Cement on the Chloride Induced Corrosion of Galvanized Reinforcements

    Science.gov (United States)

    Tittarelli, Francesca; Mobili, Alessandra; Vicerè, Anna Maria; Roventi, Gabriella; Bellezze, Tiziano

    2017-10-01

    The effect of a new passivation treatment, obtained by immersion of the galvanized reinforcements in a trivalent chromium salts based solution, on the chlorides induced corrosion has been investigated. To investigate also the effect of cement alkalinity on corrosion behaviour of reinforcements, concretes manufactured with three different European cements were compared. The obtained results show that the alternative treatment based on hexavalent chromium-free baths forms effective protection layers on the galvanized rebar surfaces. The higher corrosion rates of zinc coating in concrete manufactured with Portland cement compared to those recorded for bars in concrete manufactured with pozzolanic cement depends strongly on the higher chloride content at the steel concrete interface.

  15. 77 FR 28404 - Galvanized Steel Wire From China and Mexico

    Science.gov (United States)

    2012-05-14

    ... COMMISSION Galvanized Steel Wire From China and Mexico Determinations On the basis of the record \\1... retarded, by reason of imports from China of galvanized steel wire, provided for in subheadings 7217.20.30... retarded, by reason of imports from Mexico of galvanized steel wire, provided for in subheadings 7217.20.30...

  16. 76 FR 29266 - Galvanized Steel Wire From China and Mexico

    Science.gov (United States)

    2011-05-20

    ... COMMISSION Galvanized Steel Wire From China and Mexico Determinations On the basis of the record \\1... injured by reason of imports from China and Mexico of galvanized steel wire, provided for in subheading... subsidized imports of galvanized steel wire from China and Mexico. Accordingly, effective March 31, 2011, the...

  17. Galvanic Cells: Anodes, Cathodes, Signs and Charges

    Science.gov (United States)

    Goodwin, Alan

    2011-01-01

    Electrochemistry is a difficult subject for students at school and beyond and even for their teachers. This article explores the difficult "truth" that, when a current flows from a galvanic cell, positive ions within the cell electrolyte move towards the electrode labelled positive. This seems to contravene the basic rule that like charges repel…

  18. Study On Protective Coatings To Steel Rebars | Mohammed ...

    African Journals Online (AJOL)

    Chemical resistance test and Impressed voltage test conducted on coated specimens revealed that, Inhibited cement slurry coating and Cement polymer composite coating possesses the necessary corrosion resistance properties as per IS and ASTM. Although Galvanization offers excellent sacrificial protection to steel ...

  19. Dynamic loading of galvanized parts

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2010-01-01

    Full Text Available This work is divided into two parts: the theoretical part includes actual knowledge and points of view about degradation processes in construction materials, anticorrosion protection, zinc coat composition and high frequency fatigue. The laboratory part follow-up existing regulations contents Czech standards and formulate specifications for acquisition of objective information from acceleration la­bo­ra­to­ry tests in condensation chests, mechanical high frequency fatigue tests on pulsator machine and possibilities of evaluation of fatigue tests. Laboratory findings declare to fundamental types of damage of constructions with anticorrosion protection in real loading conditions with dynamic high frequency character. Laboratory tests were made in sulphide and chloride environments.

  20. Reduce of adherence problems in galvanised processes through data mining techniques; Reducciond e problemas de adherencia en procesos de galvanizado mediante tecnicas de mineria de datos

    Energy Technology Data Exchange (ETDEWEB)

    Martinez de Pison, F. J.; Ordieres, J.; Pernia, A.; Alba, F.; Torre, V.

    2007-07-01

    This paper presents an example of the application of data mining techniques to obtain hidden knowledge from the historical data of a hot dip galvanizing process and to establish rules to improve quality in the final product and to reduce errors in the process. For this purpose, the tuning records of a hot dip galvanizing line where coils with adherence problems in the zinc coating had been identified were used as starting point. From the database of the process, the classical data mining approach was applied to obtain and analyze a number of decision trees hat classified two types of coils, i.e. those with the right adherence and those with irregular adherence. The variables and values that might have influenced the quality of the coating were extracted from these tress. Several rules that may be applied to reduce the number of faulty coils with adherence problems were also established. (Author) 24 refs.

  1. Effect of Continuous Galvanizing Heat Treatments on the Microstructure and Mechanical Properties of High Al-Low Si Transformation Induced Plasticity Steels

    Science.gov (United States)

    Bellhouse, E. M.; McDermid, J. R.

    2010-02-01

    Heat treatments were performed using an isothermal bainitic transformation (IBT) temperature compatible with continuous hot-dip galvanizing on two high Al-low Si transformation induced plasticity (TRIP)-assisted steels. Both steels had 0.2 wt pct C and 1.5 wt pct Mn; one had 1.5 wt pct Al and the other had 1 wt pct Al and 0.5 wt pct Si. Two different intercritical annealing (IA) temperatures were used, resulting in intercritical microstructures of 50 pct ferrite (α)-50 pct austenite (γ) and 65 pct α-35 pct γ. Using the IBT temperature of 465 °C, five IBT times were tested: 4, 30, 60, 90, and 120 seconds. Increasing the IBT time resulted in a decrease in the ultimate tensile strength (UTS) and an increase in the uniform elongation, yield strength, and yield point elongation. The uniform elongation was higher when using the 50 pct α-50 pct γ IA temperature when compared to the 65 pct α-35 pct γ IA temperature. The best combinations of strength and ductility and their corresponding heat treatments were as follows: a tensile strength of 895 MPa and uniform elongation of 0.26 for the 1.5 pct Al TRIP steel at the 50 pct γ IA temperature and 90-second IBT time; a tensile strength of 880 MPa and uniform elongation of 0.27 for the 1.5 pct Al TRIP steel at the 50 pct γ IA temperature and 120-second IBT time; and a tensile strength of 1009 MPa and uniform elongation of 0.22 for the 1 pct Al-0.5 pct Si TRIP steel at the 50 pct γ IA temperature and 120-second IBT time.

  2. Oxygen analyzers: failure rates and life spans of galvanic cells.

    Science.gov (United States)

    Meyer, R M

    1990-07-01

    Competing technologies exist for measuring oxygen concentrations in breathing circuits. Over a 4-year period, two types of oxygen analyzers were studied prospectively in routine clinical use to determine the incidence and nature of malfunctions. Newer AC-powered galvanic analyzers (North American Dräger O2med) were compared with older, battery-powered polarographic analyzers (Ohmeda 201) by recording all failures and necessary repairs. The AC-powered galvanic analyzer had a significantly lower incidence of failures (0.12 +/- 0.04 failures per machine-month) than the battery-powered polarographic analyzer (4.0 +/- 0.3 failures per machine-month). Disposable capsules containing the active galvanic cells lasted 12 +/- 7 months. Although the galvanic analyzers tended to remain out of service longer, awaiting the arrival of costly parts, the polarographic analyzers were more expensive to keep operating when calculations included the cost of time spent on repairs. Stocking galvanic capsules would have decreased the amount of time the galvanic analyzers were out of service, while increasing costs. In conclusion, galvanic oxygen analyzers appear capable of delivering more reliable service at a lower overall cost. By keeping the galvanic capsules exposed to room air during periods of storage, it should be possible to prolong their life span, further decreasing the cost of using them. In addition, recognizing the aberrations in their performance that warn of the exhaustion of the galvanic cells should permit timely recording and minimize downtime.

  3. Relationships between environmental pollution and the corrosion of zinc and galvanized steel

    Energy Technology Data Exchange (ETDEWEB)

    Dreulle, N.; Dreulle, P.

    1973-03-01

    The corrosion spelter and galvanized steel plates used as roofing materials by air pollutants in general, and sulfur dioxide in particular was studied, and measures to be taken to abate corrosion are proposed. In atmosphere containing SO2, zinc is corroded on its surface only through the formation first of insoluble zinc sulfite and then of water-soluble zinc sulfate. A relationship between the site of exposure, the atmospheric SO2 concentration, and the rate of corrosion of zinc was established, and an increase in the rate of corrosion with relative humidity and in precipitation was determined. The rate of corrosion of spelter amounts to about 10 microns per year which corresponds to a life expectancy of about 30 years in industrial polluted air. In urban air, the life expectancy amounts to about 100 years, well over one century in rural areas. The life of galvanized steel plates increases practically linearly with the thickness of the zinc coating. Painting was found highly efficient in abating the corrosion of spelter and galvanized steel. (Air Pollut. Abstr.)

  4. Characterization of Sludge from the Process of Steel Tubes Chemical Treatment for Hot Galvanizing

    Directory of Open Access Journals (Sweden)

    Sofilić, U.

    2009-10-01

    Full Text Available Inadequate industrial waste management in Croatia is reflected in the non-sanitary waste disposal, low recycling levels, negligible share of waste processing technologies, insufficient control of its flows, etc.Generated industrial wastes are most frequently disposed of at producers’ own, mostly illegal landfills. There are many such landfills on the Croatian territory, and the disposed types of waste often include those that can be hazardous and represent a considerable source of environmental pollution.Past waste management in all industrial branches can be characterized in this way, which at the same time may result in the harmful impact on human health and the environment. It also represents economic loss due to low utilisation of material and energy potential of some industrial wastes. The metallurgical industry collects its production waste separately. Only a part of the generated waste is returned to the production process and some waste is occasionally used by other industries as secondary raw materials, but the largest part of it ends at producers' own landfills on site. Hazardous wastes (dust containing heavy metals, waste oils etc. are mostly disposed of in a controlled and lawful manner. Past handling of metallurgical waste was unacceptable both from the environmental and economic point of view. Therefore a systematic resolving of this important issue was initiated at the beginning of this decade. Sisak Steelworks galvanized steel pipes in the hot-dip galvanizing procedure by immersing in molten zinc. Between 1970 and 2000 Sisak Steelworks produced approximately 900 000 tonnes of galvanized pipes this way and generated around 70 000 m3 of neutralisation sludge, which was subsequently disposed of in the landfill on site. The paper presents the results of examination of physical-chemical properties of neutralisation sludge generated as waste material in the process of neutralisation of waste sulphate acid bath used in Sisak

  5. Graphene Coatings

    DEFF Research Database (Denmark)

    Stoot, Adam Carsten; Camilli, Luca; Bøggild, Peter

    2014-01-01

    Owing to its remarkable electrical and mechanical properties, graphene has been attracting tremendous interest in materials science. In particular, its chemical stability and impermeability make it a promising protective membrane. However, recent investigations reveal that single layer graphene...... cannot be used as a barrier in the long run, due to galvanic corrosion phenomena arising when oxygen or water penetrate through graphene cracks or domain boundaries. Here, we overcome this issue by using a multilayered (ML) graphene coating. Our lab- as well as industrial-scale tests demonstrate that ML...... graphene can effectively protect Ni in harsh environments, even after long term exposure. This is made possible by the presence of a high number of graphene layers, which can efficiently mask the cracks and domain boundaries defects found in individual layers of graphene. Our findings thus show...

  6. Anodic-modified anticorrosive coatings

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2011-01-01

    Full Text Available Steel machine parts are exposed to electrochemical corrosion. This applies to many environments including atmosphere, soil, water, and even various fertilizers. High-carbon steel and low-alloyed steel are not stable (in terms of thermo-dynamics, do not feature effective passivation, and even the corrosion products do not form a stable protection layer. As a result, special anti-corrosion protection is critical. In heavy-corrosion environment, paint systems containing Zn have proven to be very effective. Presented text describes verification of paint systems with high Zn content and compares them to galvanic Zn coatings. Steel samples with protective coatings have been tested in condensation chamber with neutral salt-spray. This way, corrosion resistance of Zn-rich paint systems and galvanic Zn coatings has been evaluated and compared. Galvanic Zn-coatings have shown complete decomposition during the chamber exposition. Thus, further testing was adopted for paint systems only with a special attention being paid to gradual degradation of anti-corrosion layer. Final part of the text lists reasons of coating degradation process and outlines possible solutions of the issue.

  7. 76 FR 19382 - Galvanized Steel Wire From China and Mexico

    Science.gov (United States)

    2011-04-07

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Galvanized Steel Wire From China and Mexico AGENCY: United States International Trade Commission... Mexico of galvanized steel wire, provided for in subheading 7217.20.30 and 7217.20.45 of the Harmonized...

  8. Galvanic vestibular stimulation speeds visual memory recall.

    Science.gov (United States)

    Wilkinson, David; Nicholls, Sophie; Pattenden, Charlotte; Kilduff, Patrick; Milberg, William

    2008-08-01

    The experiments of Alessandro Volta were amongst the first to indicate that visuo-spatial function can be altered by stimulating the vestibular nerves with galvanic current. Until recently, the beneficial effects of the procedure were masked by the high levels of electrical current applied, which induced nystagmus-related gaze deviation and spatial disorientation. However, several neuropsychological studies have shown that much weaker, imperceptible currents that do not elicit unpleasant side-effects can help overcome visual loss after stroke. Here, we show that visual processing in neurologically healthy individuals can also benefit from galvanic vestibular stimulation. Participants first learnt the names of eight unfamiliar faces and then after a short delay, answered questions from memory about how pairs of these faces differed. Mean correct reaction times were significantly shorter when sub-sensory, noise-enhanced anodal stimulation was administered to the left mastoid, compared to when no stimulation was administered at all. This advantage occurred with no loss in response accuracy, and raises the possibility that the procedure may constitute a more general form of cognitive enhancement.

  9. Numerical analysis of weld pool for galvanized steel with lap joint in GTAW

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Hunchul; Park, Kyungbae; Kim, Yougjun; Cho, Jungho [Chungbuk National University, Cheongju (Korea, Republic of); Kim, Dong-Yoon; Kang, Moon-Jin [Korea Institute of Industrial Technology, Incheon (Korea, Republic of)

    2017-06-15

    Galvanized steel is widely used and its demand is growing in automotive industry due to high quality requirement for corrosion resistance. Although there are a lot of demands on using galvanized steel as automotive parts especially for outer body, it has a grave flaw in its welding process. The difficulty is low weldability due to various defects such as porosities and blow holes in weldment, which occurred during welding. A solution to prevent these defects is using hybrid welding process, with two more welding processes. One of the hybrid solutions is using Gas tungsten arc welding (GTAW) as leading position in order to remove the zinc (Zn) coating on the surface before the followed practical fusion welding process. In this research, a numerical analysis model which can predict the eliminated Zn coated layers and the area of Fusion zone (FZ). Developed numerical analysis model was validated through comparing experiment to simulation. Basically, arc heat flux, arc pressure, electromagnetic force and Marangoni flow were employed as the boundary conditions and body force terms. Governing equations such as the continuity, momentum, Volume of fluid (VOF) and energy equations were adopted as usual. In addition to previous model, concentrated arc heat flux and contact thermal conductance models are newly suggested and showed successful result. They are adopted to realize edge concentrated arc and interfacial thermal conductance in lap joint fillet arc welding. Developed numerical analysis model successfully simulated the weld pool and temperature profile therefore the predicted Zn removed area considerably coincided with experimental result.

  10. Surface cracking in resistance seam welding of coated steels

    Energy Technology Data Exchange (ETDEWEB)

    Adonyi, Y.; Kimchi, M.

    1994-12-31

    In this experimental work, the focus was on the understanding the electrode-wheel/coated steel surface phenomena by building operational lobes and by correlating the weld quality with static-and dynamic-contact-resistance variation during welding. Conventional AC, DC, and electrode-wire resistance-seam weldability of printed zinc-coated and hot-dipped tin-coated steel was performed in this work, as compared with traditional lead-tin (terne) coating used as reference material. Variables included steel substrate type, welding equipment type, electrode-wheel cleaning practice, and electrode-wire geometry. Optic and electron microscopy were used for the evaluation of specimens extracted from longitudinal cross-sections of representative welds. The size and morphology of surface cracks was characterized and correlated with variations in the above-mentioned parameters. It was found that the tin-coated (unpainted) steel sheet had a superior all-together performance to the zinc-coated steel and terne-coated steel, both in terms of wider weldability lobes and lesser surface cracking. The extent of surface cracking was greatly reduced by using the electrode-wire seam welding process using a longitudinally grooved wire profile, which also widened the corresponding weldability lobes. It was also found that the extent of cracking depended on the electrode knurl geometry, substrate type, and the presence of conductive paint applied on top of the metallic coating. An attempt was made to characterize the specific mechanisms governing the LME phenomenon for the lead-, zinc and tin-based coating systems and to assess the potential for crack propagation in the welds. The dynamic contact resistance was found to be a good measure of the welding process stability and an indicator of defect formation. It was found that the ratio between the static and dynamic contact resistances of the tin-coated sheet was considerably lower than similar ratios for bare and zinc-coated sheet.

  11. Personal reflections on a galvanizing trail.

    Science.gov (United States)

    O'Dell, B L

    1998-01-01

    This article encompasses my perception of, and experience in, an exciting segment of the trace element era in nutrition research: the role of zinc in the nutrition of animals and humans. Zinc has been a major player on the stage of trace element research, and it has left a trail that galvanized the attention of many researchers, including myself. It is ubiquitous in biological systems, and it plays a multitude of physiologic and biochemical functions. A brief historical overview is followed by a discussion of the contributions the work done in my laboratory has made toward understanding the physiological and biochemical functions of zinc. The effort of 40 years has led to the belief that one of zinc's major roles, and perhaps its first limiting role, is to preserve plasma-membrane function as regards ion channels and signal transduction. Although substantial knowledge has been gained relating to the importance of zinc in nutrition, much remains to be discovered.

  12. 76 FR 21914 - Galvanized Steel Wire From China and Mexico

    Science.gov (United States)

    2011-04-19

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Galvanized Steel Wire From China and Mexico AGENCY: United States International Trade Commission. ACTION: Revised schedule for the subject antidumping and countervailing duty investigations. DATES...

  13. Failure analysis of edge discoloration of galvanized fuel tank

    Directory of Open Access Journals (Sweden)

    Jitendra Mathur

    2015-10-01

    Full Text Available A peculiar type of edge discoloration defect on the surface of some galvanized fuel tank was observed, causing significant appearance problems. In the present study, the surface defect was characterized by visual inspection, optical microscopy, scanning electron microscopy and energy dispersive spectroscopic analysis to understand the source and mechanism of the defect. In the visual inspection, these peculiar surface appearances were observed in fuel tank at three distinct locations. The SEM examination exhibited two distinct regions on the surface apart from the normal galvanized surface: (1 galvannealed, (2 mixture of galvanized and galvannealed texture. The energy dispersive spectroscopic analysis of galvannealed region indicated enrichment of Zn and Al whereas in the region of galvanized majorly Zn was observed. Surface texture of galvannealed region showed majorly zeta crystals along with skin pass marks; whereas no such zeta crystals were observed in case of galvanized regions. Based on the preliminary results, the following hypothesis was made: Coil processed during galvanizing to galvannealing transition. Thickness and width changed to wider and thicker section, which resulted into lower line speed. Due to the lower Al content, lower speed and thicker section combination resulted in formation of partial GA in the coil owing to the internal heat content of the coil. This paper presents the results of the investigation.

  14. 75 FR 32905 - Wire Decking from the People's Republic of China: Final Determination of Sales at Less Than Fair...

    Science.gov (United States)

    2010-06-10

    ... from DHMP to its unaffiliated hot-dip galvanizing toller and its affiliated galvanizing electroplating... were galvanized under either of these operations, as opposed to the distance from DHMP to the port for... Eastfound's unreported galvanizing tolling FOPs using the galvanizing cost from Galrebars (8,000 Rupees per...

  15. Structure and corrosion properties of PVD Cr-N coatings

    CERN Document Server

    Liu, C; Ziegele, H; Leyland, A; Matthews, A

    2002-01-01

    PVD Cr-N coatings produced by physical vapor deposition (PVD) are increasingly used for mechanical and tribological applications in various industrial sectors. These coatings are particularly attractive for their excellent corrosion resistance, which further enhances the lifetime and service quality of coated components. PVD Cr-N coated steels in an aqueous solution are usually corroded by galvanic attack via through-coating 'permeable' defects (e.g., pores). Therefore, the corrosion performance of Cr-N coated steel is determined by a number of variables of the coating properties and corrosive environment. These variables include: (i) surface continuity and uniformity; (ii) through-coating porosity; (iii) film density and chemical stability; (iv) growth stresses; (v) interfacial and intermediate layers; (vi) coating thickness; (vii) coating composition; and (viii) substrate properties. In this article, PVD Cr-N coatings were prepared, by electron-beam PVD and sputter deposition, with different compositions, t...

  16. Facile synthesis of hollow Sn–Co@PMMA nanospheres as high performance anodes for lithium-ion batteries via galvanic replacement reaction and in situ polymerization

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Xiaohui; Jiang, Anni; Yang, Hongyan; Meng, Haowen; Dou, Peng; Ma, Daqian [School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Xu, Xinhua, E-mail: xhxutju@gmail.com [School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Tianjin Key Laboratory of Composite and Functional Materials, Tianjin 300072 (China)

    2015-08-30

    Highlights: • Hollow Sn–Co nanospheres were synthesized via a facile galvanic replacement method. • PMMA layers were uniform coated on the surface of Sn–Co composites via in situ emulsion polymerization. • The coating layers are beneficial to suppress the aggregation and stabilize the SEI formation on the surface. • Excellent cycling stability and rate capability were obtained by coating PMMA protective layers on the surface of hollow Sn–Co nanospheres. - Abstract: Polymethyl methacrylate (PMMA)-coated hollow Sn–Co nanospheres (Sn–Co@PMMA) with superior electrochemical performance had been synthesized via a facile galvanic replacement method followed by an in situ emulsion polymerization route. The properties were investigated in detail and results show that the hollow Sn–Co nanospheres were evenly coated with PMMA. Benefiting from the protection of the PMMA layers, the hollow Sn–Co@PMMA nanocomposite is capable of retaining a high capacity of 590 mAh g{sup −1} after 100 cycles with a coulomb efficiency above 98%, revealing better electrochemical properties compared with hollow Sn–Co anodes. The PMMA coating could help accommodate the mechanical strain caused by volume expansion and stabilize the solid electrolyte interphase (SEI) film formed on the electrode. Such a facile process could be further extended to other anode materials for lithium-ion batteries.

  17. Performance of Inductors Attached to a Galvanizing Bath

    Science.gov (United States)

    Zhou, Xinping; Yuan, Shuo; Liu, Chi; Yang, Peng; Qian, Chaoqun; Song, Bao

    2013-12-01

    By taking a galvanizing bath with inductors from an Iron and Steel Co., Ltd as an example, the distributions of Lorentz force and generated heat in the inductor are simulated. As a result, the zinc flow and the temperature distribution driven by the Lorentz force and the generated heat in the inductor of a galvanizing bath are simulated numerically, and their characteristics are analyzed. The relationship of the surface-weighted average velocity at the outlet and the temperature difference between the inlet and the outlet and the effective power for the inductor is studied. Results show that with an increase in effective power for the inductor, the surface-weighted average velocity at the outlet and the temperature difference between the inlet and the outlet increase gradually. We envisage this work to lay a foundation for the study of the performance of the galvanizing bath in future.

  18. 7 CFR 1755.370 - RUS specification for seven wire galvanized steel strand.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 11 2010-01-01 2010-01-01 false RUS specification for seven wire galvanized steel..., ACCEPTABLE MATERIALS, AND STANDARD CONTRACT FORMS § 1755.370 RUS specification for seven wire galvanized... Steel Wire Strand, issued May 1978. All seven wire galvanized steel strand purchased after April 1, 1990...

  19. 76 FR 33242 - Galvanized Steel Wire From the People's Republic of China: Postponement of Preliminary...

    Science.gov (United States)

    2011-06-08

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Galvanized Steel Wire From the People's Republic of China: Postponement of... of galvanized steel wire from the People's Republic of China. See Galvanized Steel Wire From the...

  20. 76 FR 73589 - Galvanized Steel Wire From the People's Republic of China: Amended Preliminary Determination of...

    Science.gov (United States)

    2011-11-29

    ... International Trade Administration Galvanized Steel Wire From the People's Republic of China: Amended... than fair value in the antidumping investigation of galvanized steel wire from the People's Republic of... Determination: Galvanized Steel Wire from the People's Republic of China, 76 FR 68407 (November 4, 2011...

  1. Standard guide for development and use of a galvanic series for predicting galvanic corrosion performance

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    1998-01-01

    1.1 This guide covers the development of a galvanic series and its subsequent use as a method of predicting the effect that one metal can have upon another metal can when they are in electrical contact while immersed in an electrolyte. Suggestions for avoiding known pitfalls are included. 1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Section 5.

  2. Evaluating the potential efficacy of three antifungal sealants of duct liner and galvanized steel as used in HVAC systems.

    Science.gov (United States)

    Foarde, Karin K; Menetrez, M Y

    2002-07-01

    Current recommendations for remediation of fiberglass duct materials contaminated with fungi specify complete removal, which can be extremely expensive, but in-place duct cleaning may not provide adequate protection from regrowth of fungal contamination. Therefore, a common practice in the duct-cleaning industry is the postcleaning use of antifungal surface coatings with the implication that they may contain or limit regrowth. However, even the proper use of these products has generally been discouraged because little research has been conducted on the effectiveness of most products as used in heating, ventilating, and air-conditioning (HVAC) systems. Three different coatings were evaluated on fiberglass duct liner (FGDL). Two of the three coatings were able to limit growth in the 3-month study; the third did not. One of the coatings that was able to limit growth was further evaluated in a comparison of FGDL or galvanized steel (GS) under conditions that mimicked their use in HVAC systems. The results showed that both moderately soiled and heavily soiled uncoated FGDL and GS duct material can support fungal growth, but that GS duct material was more readily cleaned. The use of an antifungal coating helped limit, but did not fully contain, regrowth on FGDL. No regrowth was detected on the coated GS.

  3. Common Student Misconceptions in Electrochemistry: Galvanic, Electrolytic, and Concentration Cells.

    Science.gov (United States)

    Sanger, Michael J.; Greenbowe, Thomas J.

    1997-01-01

    Investigates student (N=16) misconceptions concerning electrochemistry related to galvanic, electrolytic, and concentration cells. Findings indicate that most students demonstrating misconceptions were still able to calculate cell potentials correctly. Discusses common misconceptions and possible sources of these. Contains 33 references.…

  4. An Easy-to-Assemble Three-Part Galvanic Cell

    Science.gov (United States)

    Eggen, Per-Odd; Skaugrud, Brit

    2015-01-01

    The galvanic cell presented in this article is made of only three parts, is easy to assemble, and can light a red light emitting diode (LED). The three cell components consist of a piece of paper with copper sulfate, a piece of paper with sodium sulfate, and a piece of magnesium ribbon. Within less than 1 h, students have time to discuss the…

  5. Galvanic Cells and the Determination of Equilibrium Constants

    Science.gov (United States)

    Brosmer, Jonathan L.; Peters, Dennis G.

    2012-01-01

    Readily assembled mini-galvanic cells can be employed to compare their observed voltages with those predicted from the Nernst equation and to determine solubility products for silver halides and overall formation constants for metal-ammonia complexes. Results obtained by students in both an honors-level first-year course in general chemistry and…

  6. Evaluation of Galvanic Vestibular Stimulation System

    Science.gov (United States)

    Kofman, I. S.; Warren, E.; DeSoto, R.; Moroney, G.; Chastain, J.; De Dios, Y. E.; Gadd, N.; Taylor, L.; Peters, B. T.; Allen, E.; hide

    2017-01-01

    Microgravity exposure results in an adaptive central reinterpretation of information from multiple sensory sources to produce a sensorimotor state appropriate for motor actions in this unique environment, but this new adaptive state is no longer appropriate for the 1-g gravitational environment on Earth. During these gravitational transitions, astronauts experience deficits in both perceptual and motor functions including impaired postural control, disruption in spatial orientation, impaired control of locomotion that include alterations in muscle activation variability, modified lower limb kinematics, alterations in head-trunk coordination as well as reduced dynamic visual acuity. Post-flight changes in postural and locomotor control might have adverse consequences if a rapid egress was required following a long-duration mission, where support personnel may not be available to aid crewmembers. The act of emergency egress includes, but is not limited to standing, walking, climbing a ladder, jumping down, monitoring displays, actuating discrete controls, operating auxiliary equipment, and communicating with Mission Control and recovery teams while maintaining spatial orientation, mobility and postural stability in order to escape safely. The average time to recover impaired postural control and functional mobility to preflight levels of performance has been shown to be approximately two weeks after long-duration spaceflight. The postflight alterations are due in part to central reinterpretation of vestibular information caused by exposure to microgravity. In this study we will use a commonly used technique of transcutaneous electrical stimulation applied across the vestibular end organs (galvanic vestibular stimulation, GVS) to disrupt vestibular function as a simulation of post-flight disturbances. The goal of this project is an engineering human-in-the-loop evaluation of a device that can degrade performance of functional tasks (e.g. to maintain upright balance

  7. Development of Electrochemical Processes for Aluminium-Based Coatings for Fusion Applications

    Energy Technology Data Exchange (ETDEWEB)

    Konys, J. [Karlsruhe Institute of Technology, Karlsruhe (Germany)

    2016-12-15

    Reduced activation ferritic-martensitic steels (RAFM) are envisaged in future fusion technology as structural material which will be in direct contact with a flowing liquid lead-lithium melt, serving as breeder material. Aluminium-based coatings had proven their ability to protect the structural material from corrosion attack in flowing Pb-15.7Li and to reduce tritium permeation into the coolant, significantly. Coming from scales produced by hot dipping aluminization (HDA), the development of electrochemical-based processes to produce well-defined aluminium-based coatings on RAFM steels gained increased attention in research during the last years. Two different electrochemical processes are described in this paper: The first one, referred to as ECA, is based on the electrodeposition of aluminium from volatile, metal-organic electrolytes. The other process called ECX is based on ionic liquids. All three processes exhibit specific characteristics, for example in the field of processability, control of coating thicknesses (low activation criteria) and heat treatment behavior. The aim of this article is to compare these different coating processes critically, whereby the focus is on the comparison of ECA and ECX processes. New results for ECX will be presented and occurring development needs for the future will be discussed.

  8. Cr-Free Metallic-Ceramic Coatings

    Science.gov (United States)

    2014-11-01

    Coatings For Industry (CFI) • Al-Chromate/ Phosphate (Std.) Sermatech (now Praxair/PST) Nov. 2014 ASETSDefense 2014, Fort Myer, VA 7 Aluminum -Silicate...Comparable to Aluminum -Chromate/ Phosphate Humidity Resistance Galvanic Corrosion Resistance Nov. 2014 ASETSDefense 2014, Fort Myer, VA...Al-silicate on 1010 carbon steel, ᝺ ohms resistance as burnished) Aluminum -Silicate Comparable to Aluminum -Chromate/ Phosphate  Humidity

  9. Corrosion resistance of zinc-based systems in NaCl environment

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2013-01-01

    Full Text Available Metal components in engineering, industry and agriculture are subjects of degradation process influenced by corrosion which result in changes of mechanical characteristics. The current trend of anticorrosion protection is aimed at inorganic metal zinc-based coatings, such as zinc dipping which can be improved by duplex protection. This paper deals with two types of corrosion protection of steel components by zinc coating, first of which is produced by hot dip galvanizing, the other by Zn-Al spray. Hot dip galvanizing was processed in working conditions; the Zn-Al coating was sprayed following the instructions of producer. It is a special aerosol with particles of Zn and Al sized approximately 5 µm. There have been processed the following tests: analysis of element structure, test of corrosion resistance in aggressive environment of salt spray according to ČSN ISO 9227, further measurement weight of applied coatings according to ČSN EN ISO 3892 and measurement of thickness of passivating coating. There was also made an analysis of coating tenacity on bending pin according to ČSN EN ISO 8401. Quality of applied coatings was evaluated following the metallographic scratch pattern.

  10. Whisker Formation On Galvanic Tin Surface Layer

    Directory of Open Access Journals (Sweden)

    Radanyi A.L.

    2015-06-01

    Full Text Available The present work reports the effect of substrate composition, thickness of the tin electroplate and its morphology on pressure-induced tin whisker formation. Pure tin deposits of different thickness were obtained on a copper and brass substrates using methane sulfonic industrial bath. The deposits were compressed by a steel bearing ball forming imprint on the surface. The microstructure of tin whiskers obtained at the boundary of each imprint, their length and number were studied using both light and scanning electron microscopy. It was shown that the most intensive formation and growth of whiskers was observed in the first two hours. In general, brass substrate was shown to be more prone to whisker formation than copper independently of the tin coating thickness. The results have been compared with industrial bright tin finish on control unit socket leads and proposals have been made as to modification of the production process in order to minimize the risk of whiskering.

  11. Corrosion protection pays off for coal-fired power plants

    Energy Technology Data Exchange (ETDEWEB)

    Hansen, T.

    2006-11-15

    Zinc has long been used to hot-dip galvanise steel to deliver protection in harsh environments. Powder River Basin or eastern coal-fired plants benefit from using galvanized steel for conveyors, vibratory feeders, coal hoppers, chutes, etc. because maintenance costs are essentially eliminated. When life cycle costs for this process are compared to an alternative three-coal paint system for corrosion protection, the latter costs 5-10 times more than hot-dip galvanizing. An AEP Power Plant in San Juan, Puerto Rico and the McDuffie Coal Terminal in Mobile, AL, USA have both used hot-dip galvanized steel. 1 fig., 1 tab.

  12. Polyfibroblast: A Self-Healing and Galvanic Protection Additive

    Science.gov (United States)

    2013-09-25

    REDD -2013-363 POLYFIBROBLAST: A SELF-HEALING AND GALVANIC PROTECTION ADDITIVE Progress Report #4 Prepared for: Frank Furman Logistics S&T Thrust...Hopkins University Applied Physics Laboratory 11100 Johns Hopkins Rd, Laurel, MD 20723 REDD -2013-363 TABLE OF CONTENTS 1 SUMMARY 2 PROTECT...Polyfibroblast Progress Report -2- 9/25/13 The Johns Hopkins University Applied Physics Laboratory 11100 Johns Hopkins Rd, Laurel, MD 20723 REDD

  13. Physical Layer Design for Wireless Galvanic Coupled Body Sensors

    OpenAIRE

    Pujol Roig, Joan Sebastià

    2014-01-01

    [ANGLÈS] Rapid advances in miniaturization and automated health control point to the widespread use of implanted micro-scale sensors in the near future, which will measure physiological conditions and report back data without repeated invasive medical procedures. We make use of galvanic coupling that uses weak electrical signals to enable implant communication, which leverages the electrical properties of the body channel. This work presents the development of a 3D multi-layered human forearm...

  14. A Galvanic Coupling Method for Assessing Hydration Rates

    Directory of Open Access Journals (Sweden)

    Clement Ogugua Asogwa

    2016-07-01

    Full Text Available Recent advances in biomedical sensors, data acquisition techniques, microelectronics and wireless communication systems opened up the use of wearable technology for ehealth monitoring. We introduce a galvanic coupled intrabody communication for monitoring human body hydration. Studies in hydration provide the information necessary for understanding the desired fluid levels for optimal performance of the body’s physiological and metabolic processes during exercise and activities of daily living. Current measurement techniques are mostly suitable for laboratory purposes due to their complexity and technical requirements. Less technical methods such as urine color observation and skin turgor testing are subjective and cannot be integrated into a wearable device. Bioelectrical impedance methods are popular but mostly used for estimating total body water with limited accuracy and sensitive to 800 mL–1000 mL change in body fluid levels. We introduce a non-intrusive and simple method of tracking hydration rates that can detect up to 1.30 dB reduction in attenuation when as little as 100 mL of water is consumed. Our results show that galvanic coupled intrabody signal propagation can provide qualitative hydration and dehydration rates in line with changes in an individual’s urine specific gravity and body mass. The real-time changes in galvanic coupled intrabody signal attenuation can be integrated into wearable electronic devices to evaluate body fluid levels on a particular area of interest and can aid diagnosis and treatment of fluid disorders such as lymphoedema.

  15. Formal concept analysis applied to the prediction of additives for galvanizing process

    Directory of Open Access Journals (Sweden)

    J. Klimeš

    2010-04-01

    Full Text Available Formal concept analysis is a new mathematical approach to data analysis, data mining and to discavering patterns in data. The result of the application of the formal concept analysis method to the behavior of the galvanizing of rimmed steel is presented. Effects of additives in the galvanizing process have been correlated to the chemical element properties of the additives. This model may also help to design new alloys as additives in the galvanizing process.

  16. Formal concept analysis applied to the prediction of additives for galvanizing process

    OpenAIRE

    J. Klimeš

    2010-01-01

    Formal concept analysis is a new mathematical approach to data analysis, data mining and to discavering patterns in data. The result of the application of the formal concept analysis method to the behavior of the galvanizing of rimmed steel is presented. Effects of additives in the galvanizing process have been correlated to the chemical element properties of the additives. This model may also help to design new alloys as additives in the galvanizing process.

  17. Alexander von Humboldt: galvanism, animal electricity, and self-experimentation part 1: formative years, naturphilosophie, and galvanism.

    Science.gov (United States)

    Finger, Stanley; Piccolino, Marco; Stahnisch, Frank W

    2013-01-01

    During the 1790s, Alexander von Humboldt (1769-1859), who showed an early interest in many facets of natural philosophy and natural history, delved into the controversial subject of galvanism and animal electricity, hoping to shed light on the basic nature of the nerve force. He was motivated by his broad worldview, the experiments of Luigi Galvani, who favored animal electricity in more than a few specialized fishes, and the thinking of Alessandro Volta, who accepted specialized fish electricity but was not willing to generalize to other animals, thinking Galvani's frog experiments flawed by his use of metals. Differing from many German Naturphilosophen, who shunned "violent" experiments, the newest instruments, and detailed measurement, Humboldt conducted thousands of galvanic experiments on animals and animal parts, as well as many on his own body, some of which caused him great pain. He interpreted his results as supporting some but not all of the claims made by both Galvani and Volta. Notably, because of certain negative findings and phenomenological differences, he remained skeptical about the intrinsic animal force being qualitatively identical to true electricity. Hence, he referred to a "galvanic force," not animal electricity, in his letters and publications, a theoretical position he would abandon with Volta's help early in the new century.

  18. Experimental and computer thermodynamics evaluations of an Al-Si-Coating on a quenchable steel

    Energy Technology Data Exchange (ETDEWEB)

    Trindade, Vicente Braz, E-mail: vicentebraz@yahoo.com.b [Universidade Federal de Ouro Preto (UFOP), Ouro Preto, MG (Brazil). Escola de Minas. Departamento de Engenharia Metalurgica e de Materiais; Christ, Hans-Juergen, E-mail: christ@ifwt.mb.uni-siegen.de [University of Siegen (Germany)

    2017-01-15

    High-strength steels are commonly used in the automobile industry in order to reduce the weight of the vehicles. However, a technical difficulty appears due to the need of hot stamping of the components, which leads to oxidation. Therefore, the application of a coating on the substrate to avoid high-temperature oxidation is used. In this work, experimental analysis and computer thermodynamic calculation were used to describe the phase transformations within an Al-Si coating on a quenchable high strength steel. The Al-Si coating was deposited by hot dipping and its characterization was done using SEM and XRD techniques. Computer thermodynamics calculations were done using the commercial software FactSage using the Calphad methodology. It demonstrated a good relationship between the experimental results and the computer calculations of phase stabilities for the as-deposited condition and after diffusion experiment at 920 deg C for 7 minutes, which simulates the thermal cycle of hot stamping of the quenchable steel used. (author)

  19. Research on Forming Mechanisms and Controlling Measurements for Surface Light Spot Defects of Galvanizing Steel Coils for Automobile Use

    Science.gov (United States)

    Guangmin, Wei; Haiyan, Sun; Jianqiang, Shi; Lianxuan, Wang; Haihong, Wu

    When producing high surface quality galvanizing steel coils for automobile use, there are always many light spots on the surface since Hansteel CGL No.1 has been put into operation. The defect samples were analyzed by SEM and EDS. The result shows that cause for light spot is not only one. There are more Mn and P in high strength auto sheet, which can result in difficulty to be cleaned off the oxide on the hot rolled coils, so the defects coming. This is why the defects come with high strength auto sheet. When coils galvanized, the defects can't be covered up. To the contrary, the defects will be more obvious when zinc growing on the surface. And sometimes zinc or residue can adhere to work rolls when strips passing through SPM. The deposits then press normal coating. So the light spots come more. When the defect comes from pressing, there is no defect on steel base. The causation is found and measures were taken including high pressure cleaning equipments adopted. Result shows that the defects disappeared.

  20. Facile synthesis of hollow Sn-Co@PMMA nanospheres as high performance anodes for lithium-ion batteries via galvanic replacement reaction and in situ polymerization

    Science.gov (United States)

    Yu, Xiaohui; Jiang, Anni; Yang, Hongyan; Meng, Haowen; Dou, Peng; Ma, Daqian; Xu, Xinhua

    2015-08-01

    Polymethyl methacrylate (PMMA)-coated hollow Sn-Co nanospheres (Sn-Co@PMMA) with superior electrochemical performance had been synthesized via a facile galvanic replacement method followed by an in situ emulsion polymerization route. The properties were investigated in detail and results show that the hollow Sn-Co nanospheres were evenly coated with PMMA. Benefiting from the protection of the PMMA layers, the hollow Sn-Co@PMMA nanocomposite is capable of retaining a high capacity of 590 mAh g-1 after 100 cycles with a coulomb efficiency above 98%, revealing better electrochemical properties compared with hollow Sn-Co anodes. The PMMA coating could help accommodate the mechanical strain caused by volume expansion and stabilize the solid electrolyte interphase (SEI) film formed on the electrode. Such a facile process could be further extended to other anode materials for lithium-ion batteries.

  1. Structure and properties of galvanized zinc coatings. According to DIN EN ISO 1461 on untreated structural steels and structural steels with different Si concentrations, with special consideration of the Sandelin and Sebisty effects; Struktur und Eigenschaften von Feuerzinkueberzuegen. Nach DIN EN ISO 1461 auf unberuhigten und verschieden Si-haltigen Baustaehlen unter besonderer Bercksichtigung des Sandelin- und des Sebisty-Effektes

    Energy Technology Data Exchange (ETDEWEB)

    Schubert, P.; Schulz, W.D. [Institut fuer Korrosionsschutz Dresden (Germany); Katzung, W.; Rittig, R. [Institut fuer Stahlbau Leipzig (Germany)

    1999-05-01

    The authors investigated the interdependence between the Si content of structural steels and their galvanisation characteristics. Special interest was taken in galvanisation reactivity, the structure of coatings in consideration of the Sandelin effect (>0.035..0.12% of Si) and the Sebisty effect (>0.12.. 0.28% Si) at medium Si concentrations, and the changes in microhardness as a function of phase structure. [Deutsch] Das Ziel unserer Untersuchungen war es, genaue Zusammenhaenge zwischen dem Si-Gehalt von Baustaehlen und deren Verzinkungsverhalten aufzuzeigen. Insbesondere sollte deren Verzinkungsreaktivitaet ermittelt werden, der Aufbau der Ueberzuege unter Beruecksichtigung des Sandelineffektes (>0,035... 0,12% Si) und des Sebisty-Effektes (>0,12... 0,28% Si) bei mittlerem Si-Gehalt sowie der Verlauf der Mikrohaerte in Abhaengigkeit vom Phasenaufbau. (orig.)

  2. 77 FR 17418 - Galvanized Steel Wire From the People's Republic of China: Final Affirmative Countervailing Duty...

    Science.gov (United States)

    2012-03-26

    ... scope issues, on November 2, 2011, Qingdao Ant Hardware Manufacturing Co., Ltd. (AHM) placed on the... corresponding antidumping duty (AD) investigations of galvanized wire from the PRC and Mexico \\3\\ in which scope... Determination, 76 FR 68407 (November 4, 2011); see also Galvanized Steel Wire From Mexico: Preliminary...

  3. Fast etching of sacrificial galvanic coupled metals for nanochannel fabrication: experiments and theory

    NARCIS (Netherlands)

    Sparreboom, Wouter; Eijkel, Jan C.T.; van den Berg, Albert; Viovy, J.L.; Tabeling, P; Descroix, S.; Malaquin, L.

    2007-01-01

    We demonstrate a 10-fold enhancement of the etch rate of sacrificial metals for nanochannel fabrication by galvanic coupling. This results in an etch time for the here examined nanochannels of 10 hours instead of 9 days without galvanic coupling. An additional feature of our device is that we

  4. 76 FR 16379 - Certain Steel Nails From the People's Republic of China: Final Results of the First Antidumping...

    Science.gov (United States)

    2011-03-23

    ... vinyl, zinc (galvanized, whether by electroplating or hot-dipping one or more times), phosphate cement... adhesive or polyester film tape backed with a heat seal adhesive. Also excluded from the scope of this...

  5. 76 FR 47150 - Galvanized Steel Wire From the People's Republic of China and Mexico: Postponement of Preliminary...

    Science.gov (United States)

    2011-08-04

    ... International Trade Administration Galvanized Steel Wire From the People's Republic of China and Mexico... duty investigations of galvanized steel wire from the People's Republic of China (PRC) and Mexico. The... the POI for the Mexico investigation is January 1, 2010, through December 31, 2010. See Galvanized...

  6. 76 FR 72721 - Galvanized Steel Wire From China and Mexico; Scheduling of the Final Phase of Countervailing Duty...

    Science.gov (United States)

    2011-11-25

    ... COMMISSION Galvanized Steel Wire From China and Mexico; Scheduling of the Final Phase of Countervailing Duty... Mexico of galvanized steel wire, provided for in subheading 7217.20 of the Harmonized Tariff Schedule of... the subject merchandise as galvanized steel wire which is a cold- drawn carbon quality steel product...

  7. Preparation and characterization of reactively sintered Ni{sub 3}Al-hBN-Ag composite coating on Ni-based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Shitang [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Graduate School, Chinese Academy of Sciences, Beijing 100039 (China); Zhou Jiansong [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Guo Baogang [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Graduate School, Chinese Academy of Sciences, Beijing 100039 (China); Zhou Huidi [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Pu Yuping [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Central Iron and Steel Research Institute, Beijing 100081 (China); Chen Jianmin [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China)], E-mail: chenjm@lzb.ac.cn

    2009-04-03

    Ni{sub 3}Al-hBN-Ag intermetallic matrix composite coating was prepared on Ni-based superalloy by reactive sintering. The crystalline phase and microstructure of the coating were examined by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS). The results showed that the hBN particles pretreated by electroless nickel plating and hot-dip aluminizing and Ag particles with a size of several micrometers were homogeneously dispersed in the Ni{sub 3}Al matrix, and the composite coating had strong interfacial bonding with a fine and dense microstructure. During the reactive sintering, an exothermic reaction between Ni and Al associated with a transient liquid phase occurred, leading to in situ synthesis of the densified Ni{sub 3}Al matrix in the coating with a high tensile strength of more than 70 MPa. The high-temperature tribological properties evaluated on a ball-on-disc test rig showed that the coating possessed self-lubricating properties from room temperature to 800 deg. C due to a synergetic lubricating action of Ag and hBN.

  8. Galvanic Corrosion between Alloy 690 and Magnetite in Alkaline Aqueous Solutions

    Directory of Open Access Journals (Sweden)

    Soon-Hyeok Jeon

    2015-12-01

    Full Text Available The galvanic corrosion behavior of Alloy 690 coupled with magnetite has been investigated in an alkaline solution at 30 °C and 60 °C using a potentiodynamic polarization method and a zero resistance ammeter. The positive current values were recorded in the galvanic couple and the corrosion potential of Alloy 690 was relatively lower. These results indicate that Alloy 690 behaves as the anode of the pair. The galvanic coupling between Alloy 690 and magnetite increased the corrosion rate of Alloy 690. The temperature increase led to an increase in the extent of galvanic effect and a decrease in the stability of passive film. Galvanic effect between Alloy 690 and magnetite is proposed as an additional factor accelerating the corrosion rate of Alloy 690 steam generator tubing in secondary water.

  9. Protective coatings based on 2D-materials

    DEFF Research Database (Denmark)

    Stoot, Adam Carsten

    Corrosion has a major impact on the world economy. Barrier coatings is one of the most widely applied strategies to reduce the degradation of materials, however, every coating technology has its drawbacks. Graphene has the potential of creating the ideal coating, being atomically thin and, when...... in perfect condition, impermeable to most molecules. However, it has recently been demonstrated that graphene can promote galvanic corrosion and may actually increase the corrosion rate in the long term. The aim of this thesis is to individuate, develop and demonstrate solutions based on 2Dmaterials...

  10. Infrared-spectroscopy analysis of zinc phosphate and nickel and manganese modified zinc phosphate coatings on electrogalvanized steel

    OpenAIRE

    Fernandes, Kirlene Salgado; Alvarenga,Evandro de Azevedo; Brandão,Paulo Roberto Gomes; Lins,Vanessa de Freitas Cunha

    2011-01-01

    Hopeite-type phosphate coatings in which zinc is partially replaced by other metals like manganese and nickel are of great interest for the automotive and home appliance industries. Such industries use phosphate conversion coatings on galvanized steels in association with cataphoretic electropainting. Zinc phosphates modified with manganese and nickel are isomorphic with the hopeite, and the phase identification using X-ray diffraction is difficult. In this paper, the phosphate coatings are i...

  11. Vertical Soil Profiling Using a Galvanic Contact Resistivity Scanning Approach

    Science.gov (United States)

    Pan, Luan; Adamchuk, Viacheslav I.; Prasher, Shiv; Gebbers, Robin; Taylor, Richard S.; Dabas, Michel

    2014-01-01

    Proximal sensing of soil electromagnetic properties is widely used to map spatial land heterogeneity. The mapping instruments use galvanic contact, capacitive coupling or electromagnetic induction. Regardless of the type of instrument, the geometrical configuration between signal transmitting and receiving elements typically defines the shape of the depth response function. To assess vertical soil profiles, many modern instruments use multiple transmitter-receiver pairs. Alternatively, vertical electrical sounding can be used to measure changes in apparent soil electrical conductivity with depth at a specific location. This paper examines the possibility for the assessment of soil profiles using a dynamic surface galvanic contact resistivity scanning approach, with transmitting and receiving electrodes configured in an equatorial dipole-dipole array. An automated scanner system was developed and tested in agricultural fields with different soil profiles. While operating in the field, the distance between current injecting and measuring pairs of rolling electrodes was varied continuously from 40 to 190 cm. The preliminary evaluation included a comparison of scan results from 20 locations to shallow (less than 1.2 m deep) soil profiles and to a two-layer soil profile model defined using an electromagnetic induction instrument. PMID:25057135

  12. Temperature Controlled Laser Joining of Aluminum to Galvanized Steel

    Science.gov (United States)

    Weller, Daniel; Simon, Jörg; Stritt, Peter; Weber, Rudolf; Graf, Thomas; Bezençon, Cyrille; Bassi, Corrado

    Reliable joining of 6000 series aluminum alloy to galvanized steel is a challenge for current manufacturing technologies. To control and limit the formation of brittle intermetallic phases, mixing of both metals in liquid state has to be avoided. It has been shown that laser weld-brazing is a possible process. Thereby the aluminum and zinc layer of the galvanized steel are molten and the steel remains solid during the process. In addition, to avoid zinc degassing, the aluminum melt bath temperature has to be below zinc boiling temperature of 907°C. To meet these requirements a temperature controlled laser process was developed, allowing to join the two materials without flux and filler material. The thickness of the intermetallic layer shows a dependency on the set temperature used to control the process. At optimum set temperature the thickness of intermetallic phases can be limited to about 5 μm. Tensile strengths of the joints of up to 75% of the aluminum base material were achieved.

  13. Vertical Soil Profiling Using a Galvanic Contact Resistivity Scanning Approach

    Directory of Open Access Journals (Sweden)

    Luan Pan

    2014-07-01

    Full Text Available Proximal sensing of soil electromagnetic properties is widely used to map spatial land heterogeneity. The mapping instruments use galvanic contact, capacitive coupling or electromagnetic induction. Regardless of the type of instrument, the geometrical configuration between signal transmitting and receiving elements typically defines the shape of the depth response function. To assess vertical soil profiles, many modern instruments use multiple transmitter-receiver pairs. Alternatively, vertical electrical sounding can be used to measure changes in apparent soil electrical conductivity with depth at a specific location. This paper examines the possibility for the assessment of soil profiles using a dynamic surface galvanic contact resistivity scanning approach, with transmitting and receiving electrodes configured in an equatorial dipole-dipole array. An automated scanner system was developed and tested in agricultural fields with different soil profiles. While operating in the field, the distance between current injecting and measuring pairs of rolling electrodes was varied continuously from 40 to 190 cm. The preliminary evaluation included a comparison of scan results from 20 locations to shallow (less than 1.2 m deep soil profiles and to a two-layer soil profile model defined using an electromagnetic induction instrument.

  14. Vertical soil profiling using a galvanic contact resistivity scanning approach.

    Science.gov (United States)

    Pan, Luan; Adamchuk, Viacheslav I; Prasher, Shiv; Gebbers, Robin; Taylor, Richard S; Dabas, Michel

    2014-07-23

    Proximal sensing of soil electromagnetic properties is widely used to map spatial land heterogeneity. The mapping instruments use galvanic contact, capacitive coupling or electromagnetic induction. Regardless of the type of instrument, the geometrical configuration between signal transmitting and receiving elements typically defines the shape of the depth response function. To assess vertical soil profiles, many modern instruments use multiple transmitter-receiver pairs. Alternatively, vertical electrical sounding can be used to measure changes in apparent soil electrical conductivity with depth at a specific location. This paper examines the possibility for the assessment of soil profiles using a dynamic surface galvanic contact resistivity scanning approach, with transmitting and receiving electrodes configured in an equatorial dipole-dipole array. An automated scanner system was developed and tested in agricultural fields with different soil profiles. While operating in the field, the distance between current injecting and measuring pairs of rolling electrodes was varied continuously from 40 to 190 cm. The preliminary evaluation included a comparison of scan results from 20 locations to shallow (less than 1.2 m deep) soil profiles and to a two-layer soil profile model defined using an electromagnetic induction instrument.

  15. Pseudarthrosis due to galvanic corrosion presenting as subarachnoid hemorrhage

    Directory of Open Access Journals (Sweden)

    Rosemary Noel Beavers

    2017-01-01

    Full Text Available Two unlike metals near one another can break down as they move toward electrochemical equilibrium resulting in galvanic corrosion. We describe a case of electrochemical corrosion resulting in pseudarthrosis, followed by instrumentation failure leading to subarachnoid hemorrhage. A 53-year-old female with a history of cervical instability and two separate prior cervical fusion surgery with sublaminar cables presented with new onset severe neck pain. Restricted range of motion in her neck and bilateral Hoffman's was noted. X-ray of her cervical spine was negative. A noncontrast CT scan of her head and neck showed subarachnoid hemorrhage in the prepontine and cervicomedullary cisterns. Neurosurgical intervention involved removal of prior stainless steel and titanium cables, repair of cerebrospinal fluid leak, and nonsegmental C1–C3 instrumented fusion. She tolerated the surgery well and followed up without complication. Galvanic corrosion of the Brook's fusion secondary to current flow between dissimilar metal alloys resulted in catastrophic instrumentation failure and subarachnoid hemorrhage.

  16. Setup of Galvanic Sensors for the Monitoring of Gilded Bronzes

    Directory of Open Access Journals (Sweden)

    Sara Goidanich

    2014-04-01

    Full Text Available Traditional electrochemical techniques, such as linear polarization resistance (Rp, and electrochemical impedance spectroscopy (EIS, cannot be applied to gilded bronzes, as it may not be possible to interpret the results obtained due to the bimetallic nature of the studied material. The measurement of the macrocouple current generated by the gold/bronze galvanic couple can be used as an indicator of degradation processes. Nevertheless, this measurement cannot be performed directly on the original artifacts due to the systematic presence of short-circuits between the two metals. In the present work the use of galvanic sensors is proposed as a possible solution for the monitoring of gilded bronze artefacts. The sensors have been designed to simulate real gilded bronze surfaces in terms of composition and stratigraphy and have proved to be a reliable diagnostic tool for the in situ monitoring of the rates of deterioration of gilded bronze surfaces and to test new conservation treatments. Their set-up and application is reported and their performances discussed.

  17. Galvanic vestibular stimulation improves the results of vestibular rehabilitation.

    Science.gov (United States)

    Carmona, Sergio; Ferrero, Antonela; Pianetti, Guillermina; Escolá, Natalia; Arteaga, María Victoria; Frankel, Lilian

    2011-09-01

    Here, we present findings from a three-step investigation of the effect of galvanic vestibular stimulation (GVS) in normal subjects and in subjects undergoing vestibular rehabilitation (VR). In an initial study, we examined the body sway of 10 normal subjects after one minute of 2 mA GVS. The effect of the stimulation lasted for at least 20 minutes in all subjects and up to two hours in 70% of the subjects. We then compared a group of patients who received conventional VR (40 patients) with a group that received a combination of VR and GVS. Results suggest a significant improvement in the second group. Finally, we attempted to establish the optimal number of GVS sessions and to rule out a placebo effect. Fifteen patients received "systematic" GVS: five sessions, once a week. Five patients received "nonsystematic" galvanic stimulation in a sham protocol, which included two stimulations of the clavicle. These data were analyzed with Fisher's exact test and indicated that the best results were obtained after three sessions of GVS and no placebo effect was observed. © 2011 New York Academy of Sciences.

  18. Galvanizing industry: evaluation of exposure levels using biomonitors

    Energy Technology Data Exchange (ETDEWEB)

    Menezes, Maria Angela de B.C.; Sabino, Claudia de V.S.; Amaral, Angela Maria [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN), Belo Horizonte, MG (Brazil); Mattos, Silvania V. de M. [FUNED, Belo Horizonte, MG (Brazil). Div. de Bromatologia e Toxicologia; S. Filho, Serafim [Secretaria Municipal de Saude de Belo Horizonte, MG (Brazil). Coordenacao de Saude do Trabalhador; Maia, Elene Cristina P. [Minas Gerais Univ., Belo Horizonte, MG (Brazil). Dept. de Quimica

    1999-11-01

    In Brazil, statistical surveys concerning occupational diseases refer to accidents and damages. The surveys do not refer to the occupational diseases developed through long exposures to hazardous work conditions, involving physical risk and toxic chemical substances. The Program of Medical Control of Occupational Health determines the Maximum Biological Levels Allowed and the Values of Normality References. But concerning metal and toxic inorganic, values of only few elements are established. In Belo Horizonte and surroundings areas, which is an important industrial centre in the country, there are different industries distributed over various areas. There are about 80 galvanizing industries which are responsible for the majority of the metal contamination hospitalities. A preliminary sampling was performed in order to conduct a survey of the exposures to elements related to occupational diseases in galvanizing industry. The preliminary results for toxic and non-toxic elements obtained using hair and fingernails as biomonitors are shown. The K{sub 0} parametric neutron activation analysis method was applied and the elements determined were: Ag, Al, Au, Cl, Co, Cr, Cu, Fe, I, Mn, Na, Ti, V, Ta, and Zn. (author) 8 refs., 3 figs., 2 tabs.; e-mail: menezes at urano.cdtn.br

  19. Galvanic corrosion of dental cobalt-chromium alloys and dental amalgam in artificial saliva.

    Science.gov (United States)

    van Vuuren, L Jansen; Odendaal, J S J; Pistorius, P C

    2008-02-01

    When two or more metals or alloys are placed in contact with one another inside the oral cavity, galvanic coupling may occur which may lead to galvanic corrosion. Galvanic corrosion may release elements from the alloy into the oral cavity with possible harm to the patient. This in vitro study was conducted to determine the extent of galvanic corrosion where different dental amalgams and Co-Cr alloy combinations were placed in contact with artificial saliva as an electrolyte. The tests were conducted with potential measurements as well as potentiodynamic and potentio-static polarisation techniques. Results showed that the galvanic corrosion current density is much lower than the corrosion current density, indicating that galvanic coupling of the samples does not have a substantial effect on the overall corrosion of the samples. The corrosion potential differences between three of the four couples were above the minimum 50 mV potential difference, which is considered a potential harmful level, with only the Wironium Plus and Dispersalloy combination being under 50 mV potential difference. It is concluded that: Galvanic corrosion does not pose a greater threat to the alloys than ordinary corrosion. A Wironium Plus and Dispersalloy combination may be the safest where a Co-Cr and amalgam combination is required in the mouth of a patient.

  20. Intermediate Latency-Evoked Potentials of Multimodal Cortical Vestibular Areas: Galvanic Stimulation.

    Science.gov (United States)

    Kammermeier, Stefan; Singh, Arun; Bötzel, Kai

    2017-01-01

    Human multimodal vestibular cortical regions are bilaterally anterior insulae and posterior opercula, where characteristic vestibular-related cortical potentials were previously reported under acoustic otolith stimulation. Galvanic vestibular stimulation likely influences semicircular canals preferentially. Galvanic stimulation was compared to previously established data under acoustic stimulation. 14 healthy right-handed subjects, who were also included in the previous acoustic potential study, showed normal acoustic and galvanic vestibular-evoked myogenic potentials. They received 2,000 galvanic binaural bipolar stimuli for each side during EEG recording. Vestibular cortical potentials were found in all 14 subjects and in the pooled data of all subjects ("grand average") bilaterally. Anterior insula and posterior operculum were activated exclusively under galvanic stimulation at 25, 35, 50, and 80 ms; frontal regions at 30 and 45 ms. Potentials at 70 ms in frontal regions and at 110 ms at all of the involved regions could also be recorded; these events were also found using acoustic stimulation in our previous study. Galvanic semicircular canal stimulation evokes specific potentials in addition to those also found with acoustic otolith stimulation in identically located regions of the vestibular cortex. Vestibular cortical regions activate differently by galvanic and acoustic input at the peripheral sensory level. Differential effects in vestibular cortical-evoked potentials may see clinical use in specific vertigo disorders.

  1. Intermediate Latency-Evoked Potentials of Multimodal Cortical Vestibular Areas: Galvanic Stimulation

    Directory of Open Access Journals (Sweden)

    Stefan Kammermeier

    2017-11-01

    Full Text Available IntroductionHuman multimodal vestibular cortical regions are bilaterally anterior insulae and posterior opercula, where characteristic vestibular-related cortical potentials were previously reported under acoustic otolith stimulation. Galvanic vestibular stimulation likely influences semicircular canals preferentially. Galvanic stimulation was compared to previously established data under acoustic stimulation.Methods14 healthy right-handed subjects, who were also included in the previous acoustic potential study, showed normal acoustic and galvanic vestibular-evoked myogenic potentials. They received 2,000 galvanic binaural bipolar stimuli for each side during EEG recording.ResultsVestibular cortical potentials were found in all 14 subjects and in the pooled data of all subjects (“grand average” bilaterally. Anterior insula and posterior operculum were activated exclusively under galvanic stimulation at 25, 35, 50, and 80 ms; frontal regions at 30 and 45 ms. Potentials at 70 ms in frontal regions and at 110 ms at all of the involved regions could also be recorded; these events were also found using acoustic stimulation in our previous study.ConclusionGalvanic semicircular canal stimulation evokes specific potentials in addition to those also found with acoustic otolith stimulation in identically located regions of the vestibular cortex. Vestibular cortical regions activate differently by galvanic and acoustic input at the peripheral sensory level.SignificanceDifferential effects in vestibular cortical-evoked potentials may see clinical use in specific vertigo disorders.

  2. Pitting, crevice and galvanic corrosion of REX stainless-steel/CoCr orthopedic implant material.

    Science.gov (United States)

    Reclaru, L; Lerf, R; Eschler, P Y; Blatter, A; Meyer, J M

    2002-08-01

    The corrosion behavior of surgical implant CoCr alloy and REX 734 steel has been investigated. The pitting or crevice corrosion potentials have been determined to reach values as high as 500 mV vs. SCE for CoCr and 450 mV vs. SCE for REX 734. The galvanic corrosion behavior of CoCr/REX 734 couples has been evaluated with various electrochemical techniques. The measurement of the corrosion current of the galvanic couple as well as its prediction by applying mixed potential theories on measured potentiodynamic polarization curves revealed low galvanic currents in the range of nanoamperes.

  3. Corrosion of galvanized pipes in the hot water supply system

    Directory of Open Access Journals (Sweden)

    Andrianov Alexey

    2017-01-01

    Full Text Available The paper describes the problem of steel pipes corrosion in domestic hot water supply systems. A case study of abnormally high rate of corrosion of galvanized steel pipes in a hot water supply system, installed in a complex of residential and public buildings, was considered. The rapid corrosion led to premature failure of these pipelines. Onsite visual inspection, chemical analysis of the tap water with LSI/RSI calculation and scanning electron microscopy and energy-dispersive X-ray spectroscopy analysis were used during this study. The basic factors that lead to pitting corrosion were established: quality of source water (its high corrosion activity, high temperature and local increase in oxygen content near the pipe surface. A possibility of microbial corrosion was also assumed.

  4. Electrode Architecture in Galvanic and Electrolytic Energy Cells.

    Science.gov (United States)

    Jeong, Beomgyun; Ocon, Joey D; Lee, Jaeyoung

    2016-04-11

    Electrodes in galvanic and electrolytic energy cells are complicated structures comprising redox-active materials, ionic/electronic conductors, and porous pathways for mass transfer of reactants. In contrast to breakthroughs in component development, methods of optimizing whole-system architectural design to draw maximum output have not been well explored. In this Minireview, we introduce generalized types of electrode architecture, discuss fabrication strategies, and characterize already built structures. Systematic efforts to discover optimal electrode configurations will resolve long-standing discrepancies that arise between whole systems and the sums of their parts for a number of electrochemical reactions and technologies. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  5. Charging system with galvanic isolation and multiple operating modes

    Science.gov (United States)

    Kajouke, Lateef A.; Perisic, Milun; Ransom, Ray M.

    2013-01-08

    Systems and methods are provided for operating a charging system with galvanic isolation adapted for multiple operating modes. A vehicle charging system comprises a DC interface, an AC interface, a first conversion module coupled to the DC interface, and a second conversion module coupled to the AC interface. An isolation module is coupled between the first conversion module and the second conversion module. The isolation module comprises a transformer and a switching element coupled between the transformer and the second conversion module. The transformer and the switching element are cooperatively configured for a plurality of operating modes, wherein each operating mode of the plurality of operating modes corresponds to a respective turns ratio of the transformer.

  6. Corrosion of bare and galvanized steel in gypsum

    Directory of Open Access Journals (Sweden)

    Gómez, Mercedes

    1988-12-01

    Full Text Available Gypsum is a relatively low-cost building material much abounding in our country. When it is put in contact with steel, it may produce high corrosion rates due to its pH value (close to 7. This work reports the results obtained in studying the corrosion rates of bare and galvanized steel in contact with gypsum and plaster, as well as the influence curing thermal treatment applied to gypsum, enviromental relative humidity and addition of compounds with different natures and purposes may have in such process. In-situ observations, as well as the measurement of the Polarization Resistance and the weight loss have been used as measurement technics. From the results obtained it has been possible to deduce that galvanized steel has better behaviour in dry enviroments than bare steel in the same conditions and moist atmosphere induces proportionally more corrosion in galvanized steel than in bare one. Additions to gypsum do not modified these conclusions, though it may be pointed out that addition of nitrites or lime improves the behaviour of bare steel, while galvanized behaviour is not modified. The addition of lime is not recommended because phenomena of dilated along time expansion may take place.

    El yeso es un material de construcción de relativo bajo coste y que, además, es muy abundante en nuestro país. Debido a su pH cercano a la neutralidad, cuando entra en contacto con el acero, este puede corroerse a elevadas velocidades. En esta comunicación se presentan los resultados de un estudio sobre la velocidad de corrosión del acero desnudo y galvanizado en contacto con yeso y escayola y la influencia que tienen: el tratamiento térmico del curado del yeso, la humedad relativa ambiental y la adición de aditivos de diversa naturaleza y finalidad. Como técnicas de medida se han utilizado la medida de la Resistencia de Polarización y de la pérdida de peso, así como observaciones visuales. De los resultados se puede deducir que en

  7. Fine structures in Fe3Al alloy layer of a new hot dip aluminized steel

    Indian Academy of Sciences (India)

    Unknown

    *National Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology,. Harbin 150001, PR China. †Key Lab of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University,. Jinan 250061, PR China ... electric power and other energy conversion system, etc and has ...

  8. Galvanic displacement synthesis of Al/Ni core–shell pigments and their low infrared emissivity application

    Energy Technology Data Exchange (ETDEWEB)

    Yuan, Le, E-mail: yuanle.cn@gmail.com [Center for Advanced Materials and Energy, Xihua University, Chengdu, 610039 (China); National Engineering Research Center of Electromagnetic Radiation Control Materials, UESTC, Chengdu, 610054 (China); Hu, Juan [Center for Advanced Materials and Energy, Xihua University, Chengdu, 610039 (China); Weng, Xiaolong [National Engineering Research Center of Electromagnetic Radiation Control Materials, UESTC, Chengdu, 610054 (China); Zhang, Qingyong [Center for Advanced Materials and Energy, Xihua University, Chengdu, 610039 (China); Deng, Longjiang [National Engineering Research Center of Electromagnetic Radiation Control Materials, UESTC, Chengdu, 610054 (China)

    2016-06-15

    We have successfully developed a magnetic Al/Ni core–shell pigment via a galvanic displacement reaction to obtain low infrared emissivity pigment with low lightness and visible light reflectance. Al/Ni core–shell particles were prepared via a simple one-step synthetic method where Ni was deposited onto the Al surface at the expense of Al atoms. The influence of pH and the amount of NH{sub 4}F complexing agent on phase structure, surface morphology, optical and magnetic properties were studied systematically. The neutral condition and high concentration of NH{sub 4}F forms smooth, flat, uniform and dense Ni shell on the surface of flake Al particles, which can significantly reduce the lightness and visible light reflectance but slightly increase the infrared emissivity. When the core–shell pigments are prepared in neutral pH solution at NH{sub 4}F = 11.2 g/L, the lightness (L{sup *}) and visual light reflectivity can be reduced by 12.6 and 0.46, respectively versus uncoated flake Al pigments, but the infrared emissivity is only increased by 0.02. The color changes from brilliant silver to gray black and the saturation magnetization value is 6.59 emu/g. Therefore, these Al/Ni magnetic composite pigments can be used as a novel low infrared emissivity pigment to improve the multispectral stealth performance of low-E coatings in the visual, IR and Radar wavebands. - Highlights: • Prepared magnetic Al/Ni core–shell pigment with low lightness and low emissivity. • Used one-pot galvanic displacement reaction to form smooth and dense Ni shell. • Show enhanced stealth performance in the visual, IR and Radar wavebands. • The lightness and visible light reflectance was decreased by 12.6 and 0.46. • But the infrared emissivity was only increases by 0.02.

  9. Corrosion Inhibition of the Galvanic Couple Copper-Carbon Steel in Reverse Osmosis Water

    Directory of Open Access Journals (Sweden)

    Irene Carrillo

    2011-01-01

    Full Text Available The purpose of this paper is to evaluate the electrochemical behaviour of corrosion inhibition of the copper-carbon steel galvanic couple (Cu-CS, exposed to reverse osmosis water (RO used for rinsing of heat exchangers for heavy duty machinery, during manufacture. Molybdate and nitrite salts were utilized to evaluate the inhibition behaviour under galvanic couple conditions. Cu-CS couple was used as working electrodes to measure open circuit potential (OCP, potentiodynamic polarization (PP, and electrochemical impedance spectroscopy (EIS. The surface conditions were characterized by scanning electron microscopy (SEM and electron dispersive X-ray spectroscopy (EDS. The most effective concentration ratio between molybdate and nitrite corrosion inhibitors was determined. The morphological study indicated molybdate deposition on the anodic sites of the galvanic couple. The design of molybdate-based corrosion inhibitor developed in the present work should be applied to control galvanic corrosion of the Cu-CS couple during cleaning in the manufacture of heat exchangers.

  10. Suitability of locally manufactured galvanized iron (GI wire fiber as reinforcing fiber in brick chip concrete

    Directory of Open Access Journals (Sweden)

    Md. Abul Bashar Emon

    2017-12-01

    Full Text Available A case study has been conducted in order to improve concrete quality in Bangladesh, using fiber reinforcing techniques with locally available low-cost Galvanized Iron (GI wire fibers. GI wire is in fact mild steel wire with a thin coating of zinc. In order to assess the suitability of GI wire fibers as an alternative to steel fibers, various properties of GI wire fibers i.e. tensile strength, bending capacity etc. have been investigated and compared with the properties of steel fibers in light of relevant ACI and ASTM guidelines. Various tests were conducted on GI wire fibers as well as plain concrete reinforced with GI wire fibers. The experimental results show that GI wire fiber has compatible properties with steel fibers. Moreover, compressive strength, flexural strength, toughness indices and residual strength factors of GI wire fiber reinforced concrete (GFRC have shown significant improvement compared to normal concrete. A comparison with Steel Fiber Reinforced Concrete (SFRC revealed that performance of GFRC is quite similar to that of SFRC. It was observed that fiber content of 2.5-3.5% by weight produces relatively better results for the particular mix design used in the study. Furthermore, a cost analysis reveals that SFRC is about 19% more expensive than GFRC in Bangladesh; for 1 cubic meter of concrete work when fiber dosage is 2.5% by weight. Therefore, the study finds that GFRC has shown some promising results to be a low-cost alternative to steel fiber reinforced concrete from Bangladesh’s perspective.

  11. The effects of zinc bath temperature on the coating growth behavior of reactive steel

    Energy Technology Data Exchange (ETDEWEB)

    Wang Jianhua, E-mail: super_wang111@hotmail.com [School of Mechanical Engineering, Xiangtan University, Xiangtan, 411105 (China); Key Laboratory of Materials Design and Preparation Technology of Hunan Province, Xiangtan University, Xiangtan, 411105 (China); Tu Hao; Peng Bicao; Wang Xinming; Yin, Fucheng [School of Mechanical Engineering, Xiangtan University, Xiangtan, 411105 (China); Key Laboratory of Materials Design and Preparation Technology of Hunan Province, Xiangtan University, Xiangtan, 411105 (China); Su Xuping, E-mail: xuping@xtu.edu.cn [School of Mechanical Engineering, Xiangtan University, Xiangtan, 411105 (China); Key Laboratory of Materials Design and Preparation Technology of Hunan Province, Xiangtan University, Xiangtan, 411105 (China)

    2009-11-15

    The purpose of this work is to identify the influence of zinc bath temperature on the morphology and the thickness of reactive steel (Fe-0.1 wt.%Si alloy) coatings. The Fe-0.1 wt.%Si samples were galvanized for 3 min at temperatures in the range of 450-530 deg. C in steps of 10 deg. C. The coatings were characterized by using scanning electron microscopy/energy dispersive X-rays analysis. It was found that the coating thickness reaches the maximum at 470 deg. C and the minimum at 500 deg. C, respectively. When the reactive steel is galvanized at temperatures in the range of 450-490 deg. C, the coatings have a loose {zeta} layer on the top of a compact {delta} layer. With the increase of the galvanizing temperature, the {zeta} layer becomes looser. When the temperature is at 500 deg. C, the {zeta} phase disappears. With the increase of temperature, the coatings change to be a diffuse-{Delta} layer ({delta}+ liquid zinc).

  12. Modified corrosion protection coatings for Concrete tower of Transmission line

    Science.gov (United States)

    Guo, Kai; Jing, Xiangyang; Wang, Hongli; Yue, Zengwu; Wu, Yaping; Mi, Xuchun; Li, Xingeng; Chen, Suhong; Fan, Zhibin

    2017-12-01

    By adding nano SiO2 particles, an enhanced K-PRTV anti-pollution flashover coating had been prepared. Optical profile meter (GT-K), atomic force microscopy (AFM) and infrared spectrometer (FT-IR) characterization were carried out on the coating surface analysis. With the use of modified epoxy resin as the base material, the supplemented by phosphate as a corrosion stabilizer, to achieve a corrosion of steel and galvanized steel with rust coating. Paint with excellent adhesion, more than 10MPa (1), resistant to neutral salt spray 1000h does not appear rust point. At the same time coating a large amount of ultra-fine zinc powder can be added for the tower galvanized layer zinc repair function, while the paint in the zinc powder for the tower to provide sacrificial anode protection, to achieve self-repair function of the coating. Compared to the market with a significant reduction in the cost of rust paint, enhance the anti-corrosion properties.

  13. Very High Frequency Galvanic Isolated Offline Power Supply

    DEFF Research Database (Denmark)

    Pedersen, Jeppe Arnsdorf

    inverters with a single combined rectifier. The converter designed to deliver 9 W to a 60 V LED load and is achieving an efficiency of 89.4% and a power density of 2.14 W3 . The development of this converter proof that offline VHF converter can be implemented with high efficiencies even for low power applications...... converters. During this Ph.D. thesis, different areas of an offline VHF converters are described, dur-ing the project different areas have been investigated such as, gate drive, synchronous rectifiers, PCB transformers, control of a resonant converter, galvanic isolation, EMC performance, power factor......During the last decades many researchers have turned their attention to raising the operation frequency of power converters to the very high frequency (VHF) range going from 30 MHz to 300 MHz. Increasing the operating frequency of a power converter leads to smaller energy storing components...

  14. Galvanic Cell Type Sensor for Soil Moisture Analysis.

    Science.gov (United States)

    Gaikwad, Pramod; Devendrachari, Mruthyunjayachari Chattanahalli; Thimmappa, Ravikumar; Paswan, Bhuneshwar; Raja Kottaichamy, Alagar; Makri Nimbegondi Kotresh, Harish; Thotiyl, Musthafa Ottakam

    2015-07-21

    Here we report the first potentiometric sensor for soil moisture analysis by bringing in the concept of Galvanic cells wherein the redox energies of Al and conducting polyaniline are exploited to design a battery type sensor. The sensor consists of only simple architectural components, and as such they are inexpensive and lightweight, making it suitable for on-site analysis. The sensing mechanism is proved to be identical to a battery type discharge reaction wherein polyaniline redox energy changes from the conducting to the nonconducting state with a resulting voltage shift in the presence of soil moisture. Unlike the state of the art soil moisture sensors, a signal derived from the proposed moisture sensor is probe size independent, as it is potentiometric in nature and, hence, can be fabricated in any shape or size and can provide a consistent output signal under the strong aberration conditions often encountered in soil moisture analysis. The sensor is regenerable by treating with 1 M HCl and can be used for multiple analysis with little read out hysteresis. Further, a portable sensor is fabricated which can provide warning signals to the end user when the moisture levels in the soil go below critically low levels, thereby functioning as a smart device. As the sensor is inexpensive, portable, and potentiometric, it opens up avenues for developing effective and energy efficient irrigation strategies, understanding the heat and water transfer at the atmosphere-land interface, understanding soil mechanics, forecasting the risk of natural calamities, and so on.

  15. Methanol oxidation at platinized copper particles prepared by galvanic replacement

    Directory of Open Access Journals (Sweden)

    Ioanna Mintsouli

    2016-04-01

    Full Text Available Bimetallic Pt-Cu particles have been prepared by galvanic replacement of Cu precursor nanoparticles, upon the treatment of the latter with a chloro-platinate acidic solution. The resulting particles, typically a few tens of nm large, were supported on high surface area carbon (Vulcan® XC–72R, Cabot and tested as electrodes. Surface electrochemistry in deaerated acid solutions was similar to that of pure Pt, indicating the existence of a Pt shell (hence the particles are denoted as Pt(Cu. Pt(Cu/C supported catalysts exhibit superior carbon monoxide and methanol oxidation activity with respect to their Pt/C analogues when compared on a per electroactive surface area basis, due to the modification of Pt activity by Cu residing in the particle core. However, as a result of large particle size and agglomeration phenomena, Pt(Cu/C are still inferior to Pt/C when compared on a mass specific activity basis.

  16. Broadband architecture for galvanically accessible superconducting microwave resonators

    Science.gov (United States)

    Bosman, Sal J.; Singh, Vibhor; Bruno, Alessandro; Steele, Gary A.

    2015-11-01

    In many hybrid quantum systems, a superconducting circuit is required, which combines DC-control with a coplanar waveguide (CPW) microwave resonator. The strategy thus far for applying a DC voltage or current bias to microwave resonators has been to apply the bias through a symmetry point in such a way that it appears as an open circuit for certain frequencies. Here, we introduce a microwave coupler for superconducting CPW cavities in the form of a large shunt capacitance to ground. Such a coupler acts as a broadband mirror for microwaves while providing galvanic connection to the center conductor of the resonator. We demonstrate this approach with a two-port λ/4-transmission resonator with linewidths in the MHz regime ( Q ˜103 ) that shows no spurious resonances and apply a voltage bias up to 80 V without affecting the quality factor of the resonator. This resonator coupling architecture, which is simple to engineer, fabricate, and analyse, could have many potential applications in experiments involving superconducting hybrid circuits.

  17. Counteracting Muscle Atrophy using Galvanic Stimulation of the Vestibular System

    Science.gov (United States)

    Fox, Robert A.; Polyakov, Igor

    1999-01-01

    The unloading of weight bearing from antigravity muscles during space flight produces significant muscle atrophy and is one of the most serious health problems facing the space program. Various exercise regimens have been developed and used either alone or in combination with pharmacological techniques to ameliorate this atrophy, but no effective countermeasure exists for this problem. The research in this project was conducted to evaluate the potential use of vestibular galvanic stimulation (VGS) to prevent muscle atrophy resulting from unloading of weight bearing from antigravity muscles. This approach was developed based on two concepts related to the process of maintaining the status of the anti-gravity neuromuscular system. These two premises are: (1) The "tone," or bias on spinal motorneurons is affected by vestibular projections that contribute importantly to maintaining muscle health and status. (2) VGS can be used to modify the excitability, or 'tone' of motorneuron of antigravity muscles. Thus, the strategy is to use VGS to modify the gain of vestibular projections to antigravity muscles and thereby change the general status of these muscles.

  18. A Galvanic Sensor for Monitoring the Corrosion Condition of the Concrete Reinforcing Steel: Relationship Between the Galvanic and the Corrosion Currents

    Directory of Open Access Journals (Sweden)

    Elsa Vaz Pereira

    2009-10-01

    Full Text Available This work reports a study carried out on the design and performance of galvanic and polarization resistance sensors to be embedded in concrete systems for permanent monitoring of the corrosion condition of reinforcing steel, aiming to establish a correlation between the galvanic currents, Igal, and the corrosion currents, Icorr, estimated from the polarization resistance, Rp. Sensors have been tested in saturated Ca(OH2 aqueous solutions, under a variety of conditions, simulating the most important parameters that can accelerate the corrosion of concrete reinforcing steel, such as carbonation, ingress of chloride ions, presence or absence of O2. For all the conditions, the influence of temperature (20 to 55 ºC has also been considered. From this study, it could be concluded that the galvanic currents are sensitive to the various parameters following a trend similar to that of the Rp values. A relationship between the galvanic and the corrosion current densities was obtained and the limiting values of the Igal, indicative of the state condition of the reinforcing steel for the designed sensor, were established.

  19. Galvanic interactions of HE15 /MDN138 & HE15 /MDN250 alloys in natural seawater

    Science.gov (United States)

    Parthiban, G. T.; Subramanian, G.; Muthuraman, K.; Ramakrishna Rao, P.

    2017-06-01

    HE15 is a heat treatable high strength alloy with excellent machinability find wide applications in aerospace and defence industries. In view of their excellent mechanical properties, workability, machinability, heat treatment characteristics and good resistance to general and stress corrosion cracking, MDN138 & MDN250 have been widely used in petrochemical, nuclear and aerospace industries. The galvanic corrosion behaviour of the metal combinations HE15 /MDN138 and HE15 /MDN250, with 1:1 area ratio, has been studied in natural seawater using the open well facility of CECRI's Offshore Platform at Tuticorin for a year. The open circuit potentials of MDN138, MDN250 and HE15 of the individual metal, the galvanic potential and galvanic current of the couples HE15 /MDN138 and HE15 /MDN250 were periodically monitored throughout the study period. The calcareous deposits on MDN138 and MDN250 in galvanic contact with HE15 were analyzed using XRD. The electrochemical behaviors of MDN138, MDN250 and HE15 in seawater have been studied using an electrochemical work station. The surface characteristics of MDN138 and MDN250 in galvanic contact with HE15 have been examined with scanning electron microscope. The results of the study reveal that HE15 offered required amount of protection to MDN138 & MDN250.

  20. A Noble Approach of Process Automation in Galvanized Nut, Bolt Manufacturing Industry

    Directory of Open Access Journals (Sweden)

    Akash Samanta

    2012-05-01

    Full Text Available Corrosion costs money”, The Columbus battle institute estimates that corrosion costs Americans more than $ 220 billion annually, about 4.3% of the gross natural product [1].Now a days due to increase of pollution, the rate of corrosion is also increasing day-by-day mainly in India, so, to save the steel structures, galvanizing is the best and the simplest solution. Due to this reason galvanizing industries are increasing day-by-day since mid of 1700s.Galvanizing is a controlled metallurgical combination of zinc and steel that can provide a corrosion resistance in a wide variety of environment. In fact, the galvanized metal corrosion resistance factor can be some 70 to 80 times greater that the base metal material. Keeping in mind the importance of this industry, a noble approach of process automation in galvanized nut-bolt  manufacturing plant is presented here as nuts and bolts are the prime ingredient of any structure. In this paper the main objectives of any industry like survival, profit maximization, profit satisfying and sales growth are fulfilled. Furthermore the environmental aspects i.e. pollution control and energy saving are also considered in this paper. The whole automation process is done using programmable logic controller (PLC which has number of unique advantages like being faster, reliable, requires less maintenance and reprogrammable. The whole system has been designed and tested using GE, FANUC PLC.

  1. Experimental Study on Rebar Corrosion Using the Galvanic Sensor Combined with the Electronic Resistance Technique

    Directory of Open Access Journals (Sweden)

    Yunze Xu

    2016-09-01

    Full Text Available In this paper, a new kind of carbon steel (CS and stainless steel (SS galvanic sensor system was developed for the study of rebar corrosion in different pore solution conditions. Through the special design of the CS and SS electronic coupons, the electronic resistance (ER method and zero resistance ammeter (ZRA technique were used simultaneously for the measurement of both the galvanic current and the corrosion depth. The corrosion processes in different solution conditions were also studied by linear polarization resistance (LPR and the measurements of polarization curves. The test result shows that the galvanic current noise can provide detailed information of the corrosion processes. When localized corrosion occurs, the corrosion rate measured by the ER method is lower than the real corrosion rate. However, the value measured by the LPR method is higher than the real corrosion rate. The galvanic current and the corrosion current measured by the LPR method shows linear correlation in chloride-containing saturated Ca(OH2 solution. The relationship between the corrosion current differences measured by the CS electronic coupons and the galvanic current between the CS and SS electronic coupons can also be used to evaluate the localized corrosion in reinforced concrete.

  2. Experimental Study on Rebar Corrosion Using the Galvanic Sensor Combined with the Electronic Resistance Technique

    Science.gov (United States)

    Xu, Yunze; Li, Kaiqiang; Liu, Liang; Yang, Lujia; Wang, Xiaona; Huang, Yi

    2016-01-01

    In this paper, a new kind of carbon steel (CS) and stainless steel (SS) galvanic sensor system was developed for the study of rebar corrosion in different pore solution conditions. Through the special design of the CS and SS electronic coupons, the electronic resistance (ER) method and zero resistance ammeter (ZRA) technique were used simultaneously for the measurement of both the galvanic current and the corrosion depth. The corrosion processes in different solution conditions were also studied by linear polarization resistance (LPR) and the measurements of polarization curves. The test result shows that the galvanic current noise can provide detailed information of the corrosion processes. When localized corrosion occurs, the corrosion rate measured by the ER method is lower than the real corrosion rate. However, the value measured by the LPR method is higher than the real corrosion rate. The galvanic current and the corrosion current measured by the LPR method shows linear correlation in chloride-containing saturated Ca(OH)2 solution. The relationship between the corrosion current differences measured by the CS electronic coupons and the galvanic current between the CS and SS electronic coupons can also be used to evaluate the localized corrosion in reinforced concrete. PMID:27618054

  3. Study on Evolution of Coating State and Role of Graphene in Graphene-Modified Low-Zinc Waterborne Epoxy Anticorrosion Coating by Electrochemical Impedance Spectroscopy

    Science.gov (United States)

    Ding, Rui; Wang, Xiao; Jiang, Jianming; Gui, Taijiang; Li, Weihua

    2017-07-01

    In this paper, corrosion potential and impedance response of the graphene-modified low-zinc waterborne epoxy anticorrosion coating with different compositions were measured experimentally. Microstructure impedance analysis approach was proposed, which was applied to analyze in detail the system impedance and to clarify the variation of coating state as well as the role of graphene in the coating. Results showed that the variation course of coating state was divided into four stages: activation stage; cathodic protection stage; shielding protection stage; and failure stage. Graphene formed numerous isolation layers in the coating to hinder the diffusion of aggressive particles like water and oxygen as well as corrosion products, which played a certain shielding protective role. Moreover, graphene was a good electron conductor, which enabled the outer layer zinc to continue to constitute a galvanic couple with the iron substrate after cathodic protection stage, thereby prolonging the protective effect of the coating to some extent.

  4. Development and Application of Coating Weight Control Technology

    Energy Technology Data Exchange (ETDEWEB)

    Park, Jin Hyoung [Dongbu Steel, Incheon (Korea, Republic of)

    2010-08-15

    Precise coating weight control is very important issue on quality and minimizing operating costs on continuous galvanizing line. These days, many steel making companies are having a new understanding of cost importance by rise raw material prices and customers requirement for cost reduction. Dongbu steel also meets these situations and decided to develop the technologies. Dongbu Steel developed Integrated coating weight control system jointly with Objective Control Ltd. and installed 2CGL and 4CGL. Several technological functions were developed and realized to achieve true hands-off operation and maximum cost benefit by combining model-based preset and dynamic prediction models. We also installed it on 1 CGL on April, 2008. This paper will present the interface, functions and application result of the integrated coating weight control system including Zn saving and coating weight uniformity.

  5. 77 FR 17430 - Galvanized Steel Wire From the People's Republic of China: Final Determination of Sales at Less...

    Science.gov (United States)

    2012-03-26

    ... from the People's Republic of China, dated November 9, 2011. On November 2, 2011, Qingdao Ant Hardware... galvanized wire investigations involving Mexico filed on the record of this investigation certain scope... parties in the companion galvanized wire investigation involving Mexico provided scope comments.\\10\\ As a...

  6. Thunderbolt in biogeochemistry: galvanic effects of lightning as another source for metal remobilization.

    Science.gov (United States)

    Schaller, Jörg; Weiske, Arndt; Berger, Frank

    2013-11-04

    Iron and manganese are relevant constituents of the earth's crust and both show increasing mobility when reduced by free electrons. This reduction is known to be controlled by microbial dissimilation processes. Alternative sources of free electrons in nature are cloud-to-ground lightning events with thermal and galvanic effects. Where thermal effects of lightning events are well described, less is known about the impact of galvanic lightning effects on metal mobilization. Here we show that a significant mobilization of manganese occurs due to galvanic effects of both positive and negative lightning, where iron seems to be unaffected with manganese being abundant in oxic forms in soils/sediments. A mean of 0.025 mmol manganese (negative lightning) or 0.08 mmol manganese (positive lightning) mobilization may occur. We suggest that lightning possibly influences biogeochemical cycles of redox sensitive elements in continental parts of the tropics/subtropics on a regional/local scale.

  7. Galvanic Interaction between Chalcopyrite and Pyrite with Low Alloy and High Carbon Chromium Steel Ball

    Directory of Open Access Journals (Sweden)

    Asghar Azizi

    2013-01-01

    Full Text Available This study was aimed to investigate the galvanic interaction between pyrite and chalcopyrite with two types of grinding media (low alloy and high carbon chromium steel ball in grinding of a porphyry copper sulphide ore. Results indicated that injection of different gases into mill altered the oxidation-reduction environment during grinding. High carbon chromium steel ball under nitrogen gas has the lowest galvanic current, and low alloy steel ball under oxygen gas had the highest galvanic current. Also, results showed that the media is anodic relative to pyrite and chalcopyrite, and therefore pyrite or chalcopyrite with a higher rest potential acted as the cathode, whilst the grinding media with a lower rest potential acted as the anode, when they are electrochemically contacted. It was also found that low alloy steel under oxygen produced the highest amount of EDTA extractable iron in the slurry, whilst high carbon chromium steel under nitrogen atmosphere led to the lowest amount.

  8. Galvanic deposition of Rh and Ru on randomly structured Ti felts for the electrochemical NH3 synthesis.

    Science.gov (United States)

    Kugler, Kurt; Luhn, Mareike; Schramm, Jean André; Rahimi, Khosrow; Wessling, Matthias

    2015-02-07

    Nowadays NH3 is exclusively synthesized by the Haber process. Unfortunately, the energy demand and the CO2 emissions due to H2 production are high. Hydrogen production utilizes precious carbon sources such as coal and natural gas. In the past we proposed an alternative process concept using a membrane electrode assembly in an electrochemical membrane reactor (ecMR). At the anode H2O is oxidized at an IrMMO catalyst to form protons. By applying an external potential to the ecMR N2 is reduced to NH3 at the cathode. Just recently Rh and Ru were identified as possible cathodic electrocatalysts by DFT calculations. We present an easy and highly efficient method for galvanic coatings of Rh and Ru on randomly structured Ti felts to be used in a membrane electrode assembly. Linear sweep voltammetry measurements give a slightly higher activity of Ru for the liquid phase electrochemical NH3 synthesis. The NH4(+) concentration reached is 8 times higher for Ru than for Rh. From an economical point of view, Ru is also more feasible for an electrochemical NH3 synthesis process. Such electrodes can now be evaluated in an ecMR in comparison to recently demonstrated Ti-based electrodes.

  9. Prognostic investigation of galvanic corrosion precursors in aircraft structures and their detection strategy

    Science.gov (United States)

    James, Robin; Kim, Tae Hee; Narayanan, Ram M.

    2017-04-01

    Aluminum alloys have been the dominant materials for aerospace construction in the past fifty years due to their light weight, forming and alloying, and relative low cost in comparison to titanium and composites. However, in recent years, carbon fiber reinforced polymers (CFRPs) and honeycomb materials have been used in aircrafts in the quest to attain lower weight, high temperature resistance, and better fuel efficiency. When these two materials are coupled together, the structural strength of the aircraft is unparalleled, but this comes at a price, namely galvanic corrosion. Previous experimental results have shown that when CFRP composite materials are joined with high strength aluminum alloys (AA7075-T6 or AA2024-T3), galvanic corrosion occurs at the material interfaces, and the aluminum is in greater danger of corroding, particularly since carbon and aluminum are on the opposite ends of the galvanic series. In this paper, we explore the occurrence of the recognizable precursors of galvanic corrosion when CFRP plate is coupled to an aluminum alloy using SS-304 bolts and exposed to environmental degradation, which creates significant concerns for aircraft structural reliability. The galvanic corrosion software package, BEASY, is used to simulate the growth of corrosion in the designed specimen after which a microwave non-destructive testing (NDT) technique is explored to detect corrosion defects that appear at the interface of this galvanic couple. This paper also explores a loaded waveguide technique to determine the dielectric constant of the final corrosion product at the Q-band millimeter-wave frequency range (33-50 GHz), as this can be an invaluable asset in developing early detection strategies.

  10. Comparison of galvanic displacement and electroless methods for ...

    Indian Academy of Sciences (India)

    CeO2 nanoparticles by deposition precipitation (Huang et al. 2009). Mercaptopropyltrimethoxysilane (MCPTMS) functiona- lized indium tin oxide electrode has been coated with gold nanoparticles by an electrochemical method (Dai and. Compton 2006). Au nanoparticles have been deposited on the surface of sodium ...

  11. Digitally Controlled Offline Converter with Galvanic Isolation Based on an 8-bit Microcontroller

    DEFF Research Database (Denmark)

    Jakobsen, Lars Tønnes; Andersen, Michael Andreas E.

    2007-01-01

    This paper presents an offline AC/DC converter with digital control and galvanic isolation that can be implemented using cheap commercially available components. An ATMEL ATTiny26 8-bit microcontroller is used to control the converter. The microcontroller is placed on the secondary side of the co......This paper presents an offline AC/DC converter with digital control and galvanic isolation that can be implemented using cheap commercially available components. An ATMEL ATTiny26 8-bit microcontroller is used to control the converter. The microcontroller is placed on the secondary side...

  12. Self-oscillating Galvanic Isolated Bidirectional Very High Frequency DC-DC Converter

    DEFF Research Database (Denmark)

    Pedersen, Jeppe Arnsdorf; Madsen, Mickey Pierre; Knott, Arnold

    2015-01-01

    This paper describes a galvanic isolated bidirectional Very High Frequency (VHF = 30 MHz - 300MHz) ClassE converter. The reason for increasing the switching frequency is to minimize the passive components in the converter. To make the converter topology bidirectional the rectifier has to be synch......This paper describes a galvanic isolated bidirectional Very High Frequency (VHF = 30 MHz - 300MHz) ClassE converter. The reason for increasing the switching frequency is to minimize the passive components in the converter. To make the converter topology bidirectional the rectifier has...

  13. Employment of gold-coated silver nanowires as transparent conductive electrode for organic light emitting diodes

    Science.gov (United States)

    Kim, Sunho; Kim, Bongsung; Im, Inseob; Kim, Dongjae; Lee, Haeseong; Nam, Jaewook; Chung, Ho Kyoon; Lee, Hoo-Jeong; Cho, Sung Min

    2017-08-01

    This study proposes a simple method of Au coating on silver nanowires (Ag NWs) transparent conductive films as the anode of organic light emitting diodes (OLED) to increase the work function of the film and thus enhance hole transport. We carefully engineer the process conditions (pretreatment, solution concentrations, and coating number) of the coating using a diluted HAuCl4 solution on the Ag NWs film to minimize etching damage on Ag NWs accompanying the galvanic replacement reaction. Ultraviolet photoelectron spectroscopy and Kelvin probe force microscopy show work function increase of Ag NWs upon Au coating. OLED devices based on Au-coated Ag NWs show a lower turn-on voltage and higher luminance, compared with pristine Ag NWs device. Although the Ag NWs device displays poor efficiencies in the low luminance range due to a high leakage, some of the Au-coated Ag NWs devices showed efficiencies higher than those of the ITO device in a high luminance.

  14. The mechanical properties and microstructures of vanadium bearing high strength dual phase steels processed with continuous galvanizing line simulations

    Science.gov (United States)

    Gong, Yu

    For galvanized or galvannealed steels to be commercially successful, they must exhibit several attributes: (i) easy and inexpensive processing in the hot mill, cold mill and on the coating line, (ii) high strength with good formability and spot weldability, and (iii) good corrosion resistance. At the beginning of this thesis, compositions with a common base but containing various additions of V or Nb with or without high N were designed and subjected to Gleeble simulations of different galvanizing(GI), galvannealing(GA) and supercooling processing. The results revealed the phase balance was strongly influenced by the different microalloying additions, while the strengths of each phase were somewhat less affected. Our research revealed that the amount of austenite formed during intercritical annealing can be strongly influenced by the annealing temperature and the pre-annealing conditions of the hot band (coiling temperature) and cold band (% cold reduction). In the late part of this thesis, the base composition was a low carbon steel which would exhibit good spot weldability. To this steel were added two levels of Cr and Mo for strengthening the ferrite and increasing the hardenability of intercritically formed austenite. Also, these steels were produced with and without the addition of vanadium in an effort to further increase the strength. Since earlier studies revealed a relationship between the nature of the starting cold rolled microstructure and the response to CGL processing, the variables of hot band coiling temperature and level of cold reduction prior to annealing were also studied. Finally, in an effort to increase strength and ductility of both the final sheet (general formability) and the sheared edges of cold punched holes (local formability), a new thermal path was developed that replaced the conventional GI ferrite-martensite microstructure with a new ferrite-martensite-tempered martensite and retained austenite microstructure. The new

  15. FUNCTIONAL COATINGS BY TERNARY COBALT BASED ALLOYS FOR THE AUTUMOBILE INDUSTRY

    Directory of Open Access Journals (Sweden)

    T. Nenastіna

    2015-07-01

    Full Text Available The environmentally friendly and resource-saving technologies for producing multifunctional coatings based on cobalt and silver alloys with refractory metals are proposed. The catalytic activity testing results of binary and ternary alloys based on cobalt in the carbon monoxide oxidation reaction in carbon dioxide were analyzed. It was revealed that there is on improvement of functional properties of galvanic alloys when the content of tungsten and molybdenum is within the range of 10–30 wt. %.

  16. Effect of Prayer and “OM” Meditation in Enhancing Galvanic Skin Response

    Directory of Open Access Journals (Sweden)

    Ira Das

    2012-10-01

    Full Text Available The research was conducted with the purpose to study the effect of prayer and meditation on galvanic skin response (GSR. It was hypothesized that there was a significant positive effect of prayer and meditation (Om chanting on galvanic skin response (GSR. The sample consisted of 20 normal, healthy female participants through purposive sampling. The age group of the sample was 18 to 24 years (Mean= 18.7, SD= 1.55. Gender was female and minimum education was graduation. The daily practice time of prayer and meditation session was 30 minutes for one month. Pre- Post data were recorded before and after intervention of prayer and meditation session by using single group pre-post research design. Recordings of galvanic skin response (GSR were made on a computerized polygraph (Model Physiopac, PP 4, Medicaid Systems, Chandigarh, India test. The results revealed a significant increase in GSR values as an effect of prayer and meditation which suggested the psychophysiological relaxation. Practicing prayer and meditation increases the galvanic skin response and hence decreases the stress level of the individual.

  17. Mineralogy of Galvanic Corrosion By-products in Domestic Drinking Water Pipes

    Science.gov (United States)

    This study presents the results of a visual and mineralogical characterization of scales developed over long time periods at galvanically coupled lead-brass and lead-copper pipe joints from several different drinking water distribution systems. The long-term exposure aspect of t...

  18. Electrochemical Polishing of Silverware: A Demonstration of Voltaic and Galvanic Cells

    Science.gov (United States)

    Ivey, Michelle M.; Smith, Eugene T.

    2008-01-01

    In this demonstration, the students use their knowledge of electrochemistry to determine that tarnish can be removed from silverware by electrochemically converting it back to silver using items commonly available in the kitchen: aluminum foil and baking soda. In addition to using this system as an example of a galvanic cell, an electrolytic cell…

  19. A new method for the compensation of ohmic drop in galvanic cells

    NARCIS (Netherlands)

    Kooijman, D.J.; Sluyters, J.H.

    Generally the ohmic potential drop in a galvanic cell that occurs if a rectangular pulse is led through the cell, is compensated by means of a well-known bridge circuit. A better method making use of a phase reverter is described and its features are discussed. Exchange current densities up to 1200

  20. CORROSION RESISTANCE OF ORGANOMETALLIC COATING APLICATED IN FUEL TANKS USING ELECTROCHEMICAL IMPEDANCE SPECTROSCOPY IN BIOFUEL – PART I

    Directory of Open Access Journals (Sweden)

    Milene Adriane Luciano

    2014-10-01

    Full Text Available Nowadays, the industry has opted for more sustainable production processes, and the planet has also opted for new energy sources. From this perspective, automotive tanks with organometallic coatings as well as a partial substitution of fossil fuels by biofuels have been developed. These organometallic coated tanks have a zinc layer, deposited by a galvanizing process, formed between the steel and the organometallic coating. This work aims to characterize the organometallic coating used in metal automotive tanks and evaluate their corrosion resistance in contact with hydrated ethyl alcohol fuel (AEHC. For this purpose, the resistance of all layers formed between Zinc and EEP steel and also the tin coated steel, which has been used for over thirty years, were evaluated. The technique chosen was the Electrochemical Impedance Spectroscopy. The results indicated an increase on the corrosion resistance when organometallic coatings are used in AEHC medium. In addition to that, these coatings allow an estimated 25% reduction in tanks production costs.

  1. Microbiologically influenced corrosion of galvanized steel by Desulfovibrio sp. and Desulfosporosinus sp. in the presence of Ag–Cu ions

    Energy Technology Data Exchange (ETDEWEB)

    Ilhan-Sungur, Esra, E-mail: esungur@istanbul.edu.tr [Istanbul University, Faculty of Science, Department of Biology, 34134 Vezneciler, Istanbul (Turkey); Unsal-Istek, Tuba [Istanbul University, Faculty of Science, Department of Biology, 34134 Vezneciler, Istanbul (Turkey); Cansever, Nurhan [Yıldız Technical University, Faculty of Chemistry-Metallurgy, Metallurgical and Materials Engineering Department, 34210 Esenler, Istanbul (Turkey)

    2015-07-15

    The effects of Ag–Cu ions on the microbiologically induced corrosion of galvanized steel in the presence of Desulfovibrio sp. and Desulfosporosinus sp. were investigated. The corrosion behavior of galvanized steel was analyzed by potentiodynamic polarization and electrochemical impedance spectroscopy. The biofilm, corrosion products and Ag–Cu ions on the surfaces were investigated by using scanning electron microscopy, energy dispersive X-ray spectrometry and elemental mapping. The biofilm layer formed by the Desulfovibrio sp. was stable covering the all surface of galvanized steel coupons, while that by Desulfosporosinus sp. was intermittent, highly porous and heterogeneous. It was found that both of the sulfate reducing bacteria species accelerated corrosion of the galvanized steel. However, it was detected that Desulfosporosinus sp. was more corrosive for galvanized steel than Desulfovibrio sp. Scanning electron microscopy images showed that Desulfovibrio sp. and Desulfosporosinus sp. in biofilm clustered into patches on the galvanized steel surface when the culture contained toxic Ag–Cu ions. The ions affected the growth of the sulfate reducing bacteria strains in different ways and hence the corrosion behaviors. It was observed that the Ag–Cu ions affected negatively growth of Desulfosporosinus sp. especially after 24 h of exposure leading to a decrease in the corrosion rate of galvanized steel. However, Desulfovibrio sp. showed more corrosive effect in the presence of the ions according to the ions-free culture. Energy dispersive X-ray spectrometry analysis showed that corrosion products on the surfaces were mainly composed of Zn, S, Na, O and P. - Highlights: • Galvanized steel was corroded by Desulfosporosinus sp. and Desulfovibrio sp. • Desulfosporosinus sp. is more corrosive than Desulfovibrio sp. • The Ag–Cu ions affected corrosion behavior of Desulfosporosinus sp. and Desulfovibrio sp. on galvanized steel.

  2. Photo-electrochemical Investigation of Radiation-Enhanced Galvanic Coupling and Hydrogen Permeation in TPBAR-related Materials

    Energy Technology Data Exchange (ETDEWEB)

    Larsen, G. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2017-10-02

    Research conducted in FY17 used photo-electrochemical methods to investigate the potential for radiationenhanced galvanic coupling in tritium-producing burnable absorber rod (TPBAR) materials. Specifically, a laboratory electrochemical cell was coupled with UV light in order to perform electrochemical opencircuit voltage and galvanic current measurements, techniques that have been used successfully in previous studies to replicate galvanic processes in reactor settings. UV irradiation can mimic reactor-like behavior because, similar to both directly and indirectly ionizing radiation, UV photons with energy greater than the band gap of the material will generate free charge carriers (electrons and holes) and can substantially alter the passivating effect of metal oxides.

  3. Mathematical model for galvanic corrosion of steel–copper couple in petroleum waste water in presence of friendly corrosion inhibitor

    Directory of Open Access Journals (Sweden)

    Anees A. Khadom

    2017-02-01

    Full Text Available Galvanic corrosion of steel–copper couple in saline petroleum wastewater in the absence and presence of curcuma extract as corrosion inhibitor was studied as a function of temperature, velocity, and inhibitor concentration. The electrochemical polarization technique was used to evaluate the corrosion parameters. Corrosion currents densities increase with temperature and velocity, while it decreases with inhibitor concentrations. In this investigation, a theoretical model equation was used to analyze the shape of polarization curves. Microsoft Excel program was used to find the galvanic current and galvanic potential. Theoretical results agreed with experimental one.

  4. Synergy between Galvanic Protection and Self-Healing Paints.

    Science.gov (United States)

    Baird, Lance Michael; Patchan, Marcia W; Morris, Melanie; Maisano, Adam J; Phillips, Terry E; Benkoski, Jason J; Srinivasan, Rengaswamy

    2015-09-29

    Painting is a cost-effective technique to delay the onset of corrosion in metals. However, the protection is only temporary, as corrosion begins once the coating becomes scratched. Thus, an increasingly common practice is to add microencapsulated chemical agents to paint in order to confer self-healing capabilities. The additive's ability to protect the exposed surface from corrosion depends upon (i) how long the chemical agent takes to spread across the exposed metal; (ii) how long the agent takes to form an effective barrier layer; and (iii) what happens to the metal surface before the first two steps are complete. To understand this process, we first synthesized 23 ± 10 μm polyurea microcapsules filled with octadecyltrimethoxysilane (OTS), a liquid self-healing agent, and added them to a primer rich in zinc, a cathodic protection agent. In response to coating damage, the microcapsules release OTS into the scratch and initiate the self-healing process. By combining electrochemical impedance spectroscopy, chronoamperometry, and linear polarization techniques, we monitored the progress of self-healing. The results demonstrate how on-demand chemical passivation works synergistically with the cathodic protection: zinc preserves the surface long enough for self-healing by OTS to reach completion, and OTS prolongs the lifetime of cathodic protection.

  5. Aerosol characterization and pulmonary responses in rats after short-term inhalation of fumes generated during resistance spot welding of galvanized steel

    Directory of Open Access Journals (Sweden)

    James M. Antonini

    Full Text Available Resistance spot welding is a common process to join metals in the automotive industry. Adhesives are often used as sealers to seams of metals that are joined. Anti-spatter compounds sometimes are sprayed onto metals to be welded to improve the weldability. Spot welding produces complex aerosols composed of metal and volatile compounds (VOCs which can cause lung disease in workers. Male Sprague-Dawley rats (n = 12/treatment group were exposed by inhalation to 25 mg/m3 of aerosol for 4 h/day × 8 days during spot welding of galvanized zinc (Zn-coated steel in the presence or absence of a glue or anti-spatter spray. Controls were exposed to filtered air. Particle size distribution and chemical composition of the generated aerosol were determined. At 1 and 7 days after exposure, bronchoalveolar lavage (BAL was performed to assess lung toxicity. The generated particles mostly were in the submicron size range with a significant number of nanometer-sized particles formed. The primary metals present in the fumes were Fe (72.5% and Zn (26.3%. The addition of the anti-spatter spray and glue did affect particle size distribution when spot welding galvanized steel, whereas they had no effect on metal composition. Multiple VOCs (e.g., methyl methacrylate, acetaldehyde, ethanol, acetone, benzene, xylene were identified when spot welding using either the glue or the anti-spatter spray that were not present when welding alone. Markers of lung injury (BAL lactate dehydrogenase and inflammation (total BAL cells/neutrophils and cytokines/chemokines were significantly elevated compared to controls 1 day after exposure to the spot welding fumes. The elevated pulmonary response was transient as lung toxicity mostly returned to control values by 7 days. The VOCs or the concentrations that they were generated during the animal exposures had no measurable effect on the pulmonary responses. Inhalation of galvanized spot welding fumes caused acute lung toxicity

  6. Microstructure and Corrosion Resistance Property of a Zn-AI-Mg Alloy with Different Solidification Processes

    Directory of Open Access Journals (Sweden)

    Jiang Guang-rui

    2017-01-01

    Full Text Available Zn-Al-Mg alloy coating attracted much attention due to its high corrosion resistance properties, especially high anti-corrosion performance at the cut edge. As the Zn-Al-Mg alloy coating was usually produced by hot-dip galvanizing method, solidification process was considered to influence its microstructure and corrosion properties. In this work, a Zn-Al-Mg cast alloy was melted and cooled to room temperature with different solidification processes, including water quench, air cooling and furnace cooling. Microstructure of the alloy with different solidification processes was characterized by scanning electron microscopy (SEM. Result shows that the microstructure of the Zn-Al-Mg alloy are strongly influenced by solidification process. With increasing solidification rate, more Al is remained in the primary crystal. Electrochemical analysis indicates that with lowering solidification rate, the corrosion current density of the Zn-Al-Mg alloy decreases, which means higher corrosion resistance.

  7. Chemical state analysis of conversion coatings by SR-XPS and TEY-XANES

    CERN Document Server

    Noro, H; Nagoshi, M

    2002-01-01

    Chromate coatings on galvanized steel have been studied by Synchrotron Radiation (SR) based techniques that include X-ray Photoelectron Spectroscopy (XPS) and Total-Electron-Yield X-ray Absorption Near Edge Structure (TEY-XANES). Non-destructive depth profiling of the coatings by SR-XPS reveals the enhancement of Cr sup 6 sup + in the outer surface. TEY-XANES spectroscopy based on simple specimen current measurement is demonstrated as an effective technique for analyzing chemical states of conversion coatings on general bulk substrates. The sampling depth of this technique, which exceeds several tens of nanometer, is determined by the penetration length of Auger electrons excited by X-ray and the inelastic mean free path of secondary electrons excited by inelastically scattered Auger electrons. The chemical states of phosphoric acid added chromate coatings are studied using this technique. The phosphoric acid is taken into the chromate coatings as partially changed into zinc and chromium phosphates, and the r...

  8. Corrosion protection of Mg/Al alloys by thermal sprayed aluminium coatings

    Energy Technology Data Exchange (ETDEWEB)

    Pardo, A., E-mail: anpardo@quim.ucm.es [Departamento de Ciencia de Materiales, Facultad de Quimicas, Universidad Complutense, 28040 Madrid (Spain); Casajus, P.; Mohedano, M.; Coy, A.E.; Viejo, F. [Departamento de Ciencia de Materiales, Facultad de Quimicas, Universidad Complutense, 28040 Madrid (Spain); Torres, B. [Departamento de Ciencia e Ingenieria de Materiales, ESCET, Universidad Rey Juan Carlos, 28933 Mostoles, Madrid (Spain); Matykina, E. [Corrosion and Protection Centre, School of Materials, The University of Manchester, P.O. Box 88, Sackville Street, Manchester M60 1QD (United Kingdom)

    2009-05-15

    The protective features of thermal sprayed Al-coatings applied on AZ31, AZ80 and AZ91D magnesium/aluminium alloys were evaluated in 3.5 wt.% NaCl solution by electrochemical and gravimetric measurements. The changes in the morphology and corrosion behaviour of the Al-coatings induced by a cold-pressing post-treatment were also examined. The specimens were characterized by scanning electron microscopy, energy dispersive X-ray analysis and low-angle X-ray diffraction. The as-sprayed Al-coatings revealed a high degree of porosity and poor corrosion protection, which resulted in galvanic acceleration of the corrosion of the magnesium substrates. The application of a cold-pressing post-treatment produced more compact Al-coatings with better bonding at the substrate/coating interface and higher corrosion resistance regardless of the nature of the magnesium alloy.

  9. The kinetics of zinc coating growth on hyper-sandelin steels and ductile cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2007-12-01

    Full Text Available The studies aimed at an analysis of the formation and growth kinetics of zinc coating on reactive silicon-killed steels in a zinc bath. The growth kinetics of the produced zinc coatings was evaluated basing on the power-law growth equation. As regards galvanizing of the surface of products, investigation was done for various steel grades and ductile iron taking into account the quality and thickness of coating. It has been proved that the chemical constitution of basis significantly influences the kinetics of growth of the individual phases in a zinc coating. This relationship was evaluated basing on the, so called, silicon and phosphorus equivalent E = (Si+2.5P.103, and coating thickness dependences were obtained.

  10. The shaping of zinc coating on surface steels and ductile iron casting

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2010-01-01

    Full Text Available The studies aimed at an analysis of the formation and growth kinetics of zinc coating on reactive silicon-killed steels in a zinc bath. The growth kinetics of the produced zinc coatings was evaluated basing on the power-law growth equation. As regards galvanizing of the surface of products, investigation was done for various steel grades and ductile iron (DI taking into account the quality and thickness of coating. It has been proved that the chemical constitution of basis significantly influences the kinetics of growth of the individual phases in a zinc coating. This relationship was evaluated basing on the, so called, silicon and phosphorus equivalent ESi,P and coating thickness dependences were obtained.

  11. Infrared-spectroscopy analysis of zinc phosphate and nickel and manganese modified zinc phosphate coatings on electrogalvanized steel Análise por espectroscopia no infravermelho das camadas de fosfato de zinco e de zinco modificado com níquel e manganês em aço eletrogalvanizado

    OpenAIRE

    Kirlene Salgado Fernandes; Evandro de Azevedo Alvarenga; Paulo Roberto Gomes Brandão; Vanessa de Freitas Cunha Lins

    2011-01-01

    Hopeite-type phosphate coatings in which zinc is partially replaced by other metals like manganese and nickel are of great interest for the automotive and home appliance industries. Such industries use phosphate conversion coatings on galvanized steels in association with cataphoretic electropainting. Zinc phosphates modified with manganese and nickel are isomorphic with the hopeite, and the phase identification using X-ray diffraction is difficult. In this paper, the phosphate coatings are i...

  12. Measurement of adhesion properties between topcoat paint and metallized/galvanized steel with surface energy measurement equipment.

    Science.gov (United States)

    2013-09-01

    The objectives of this research project are: (1) Compare the adhesion properties of NEPCOAT-approved topcoat paint over : metallized or galvanized steel. Use surface-energy measuring technique to characterize the wetting properties of the liqui...

  13. Mathematical model for galvanic corrosion of steel–copper couple in petroleum waste water in presence of friendly corrosion inhibitor

    National Research Council Canada - National Science Library

    Khadom, Anees A; Abod, Baker M

    2017-01-01

    Galvanic corrosion of steel–copper couple in saline petroleum wastewater in the absence and presence of curcuma extract as corrosion inhibitor was studied as a function of temperature, velocity, and inhibitor concentration...

  14. Inertization of heavy metals present in galvanic sludge by DC thermal plasma.

    Science.gov (United States)

    Leal Vieira Cubas, Anelise; de Medeiros Machado, Marília; de Medeiros Machado, Marina; Gross, Frederico; Magnago, Rachel Faverzani; Moecke, Elisa Helena Siegel; Gonçalvez de Souza, Ivan

    2014-01-01

    Galvanic sludge results from the treatment of effluents generated by the industrial metal surface treatment of industrial material, which consists in the deposition of a metal on a surface or a metal surface attack, for example, electrodeposition of conductors (metals) and non conductive, phosphate, anodizing, oxidation and/or printed circuit. The treatment proposed here is exposure of the galvanic sludge to the high temperatures provided by thermal plasma, a process which aims to vitrify the galvanic sludge and render metals (iron, zinc, and chromium) inert. Two different plasma reactors were assembled: with a DC transferred arc plasma torch and with a DC nontransferred arc plasma torch. In this way it was possible to verify which reactor was more efficient in the inertization of the metals and also to investigate whether the addition of quartzite sand to the sludge influences the vitrification of the material. Quantification of water content and density of the galvanic raw sludge were performed, as well as analyzes of total organic carbon (TOC) and identify the elements that make up the raw sludge through spectroscopy X-ray fluorescence (XRF). The chemical composition and the form of the pyrolyzed and vitrified sludge were analyzed by scanning electron microscopy with energy-dispersive X-ray spectrometer (SEM-EDS) analysis, which it is a analysis that shows the chemical of the sample surface. The inertization of the sludge was verified in leaching tests, where the leachate was analyzed by flame atomic absorption spectroscopy (FAAS). The results of water content and density were 64.35% and 2.994 g.cm(-3), respectively. The TOC analysis determined 1.73% of C in the sample of galvanic raw sludge, and XRF analysis determined the most stable elements in the sample, and showed the highest peaks (higher stability) were Fe, Zn, and Cr. The efficiency of the sludge inertization was 100% for chromium, 99% for zinc, and 100% for iron. The results also showed that the most

  15. Scratch Behaviors of Cr-Coated Zr-Based Fuel Claddings for Accident-Tolerant Fuels

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Young-Ho; Kim, Il-Hyun; Kim, Hyun-Gil; Kim, Hyung-Kyu; Koo, Yang-Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    As the progression of Fukushima accident is worsened by the runaway reaction at a high temperature above 1200 .deg. C, it is essential to ensure the stabilities of coating layers on conventional Zr-based alloys during normal operations as well as severe accident conditions. This is because the failures of coating layer result in galvanic corrosion phenomenon by potential difference between coating layer and Zr alloy. Also, it is possible to damage the coating layer during handling and manufacturing process by contacting structural components of a fuel assembly. So, adhesion strength is one of the key factors determining the reliability of the coating layer on conventional Zr-based alloy. In this study, two kinds of Cr-coated Zr-based claddings were prepared using arc ion plating (AIP) and direct laser (DL) coating methods. The objective is to evaluate the scratch deformation behaviors of each coating layers on Zr alloys. Large area spallation below normal load of about 15 N appeared to be the predominant mode of failure in the AIP coating during scratch test. However, no tensile crack were found in entire stroke length. In DL coating, small plastic deformation and grooving behavior are more dominant scratching results. It was observed that the change of the slope of the COF curve did not coincide with the failure of coating layer.

  16. [Vestibular influences on human locomotion: results obtained using galvanic vestibular stimulation].

    Science.gov (United States)

    Stolbkov, Iu K; Gerasimenko, Iu P

    2014-06-01

    Locomotion is the most important mode of our movement in space. The role of the vestibular system during human locomotion is not well studied, mainly due to problems associated with its isolation stimulation. It is difficult to stimulate this system in isolation during locomotion because the real movement of the head to activate the vestibular end-organs inevitably leads to the activation of other sensory inputs. Galvanic stimulation is not a natural way to stimulate the vestibular system, but it has the advantage providing an isolated stimulation of the vestibular inputs. This technique is relatively novel in the examination of vestibular contributions during human locomotion. In our review we consider the current data regarding the effect of vestibular signals on human locomotion by using galvanic vestibular stimulation.

  17. [What is the future for the galvanic industry in Italy and Europe].

    Science.gov (United States)

    Cavallotti, P L

    2012-01-01

    A number of European directives and burocratic constraints give difficulties to the galvanic Italian industries: The situation of the Galvanic industry in Italy is examined, with special care about the innovation perspectives needed to maintain an important role for the Italian surface treatment processes in Italy. Alternatives are already present for zinc cyanic alkaline plating and for the passivation with chromates of zinc. Difficult instead is the substitution of bright nickel and of electroless autocatalytic nickel An important process is Plating On Plastics POP and on other non conducting materials with electroless nickel The substitution of colloidal Palladium for surface activation is proposed. New innovative processes are proposed, regarding composite depositions with powders of micron or nano size, pulsed current deposition and deposition of layers with structure controlled at nanometric level. A strict cooperation among Research centres, Universities and Industries can start the renewal of a production of fundamental importance for the Italian future.

  18. Measurement and analysis of channel attenuation characteristics for an implantable galvanic coupling human-body communication.

    Science.gov (United States)

    Zhang, Shuang; Pun, Sio Hang; Mak, Peng Un; Qin, Yu-Ping; Liu, Yi-He; Vai, Mang I

    2016-11-14

    In this study, an experiment was designed to verify the low power consumption of galvanic coupling human-body communication. A silver electrode (silver content: 99%) is placed in a pig leg and a sine wave signal with the power of 0 dBm is input. Compared with radio frequency communication and antenna transmission communication, attenuation is reduced by approximately 10 to 15 dB, so channel characteristics are highly improved.

  19. Solvent extraction aplied to the recovery of heavy metals from galvanic sludges

    OpenAIRE

    Silva, João Eudes da; Paiva, A. P.; Delfim SOARES; J. A. Labrincha; Castro, F.

    2005-01-01

    In this study, a hydrometallurgical treatment involving the solvent extraction and recovery of some heavy metals from a sulphuric acid leach solution of galvanic sludge, using di-(2-ethylhexyl)-phosphoric acid (D2EHPA) and bis-(2,4,4- trimethylpentyl)-phosphinic acid (Cyanex 272), both diluted in kerosene, has been investigated. The preliminary tests revealed the necessity to remove other metal species than zinc and nickel, contained in the leach solution, and therefore, processes to...

  20. A MATHEMATICAL MODEL OF GALVANIC CORROSION UNDER THE CONDITIONS OF A THIN ELECTROLYTE FILM

    Directory of Open Access Journals (Sweden)

    Vít Jeníček

    2016-04-01

    Full Text Available A mathematical model of galvanic corrosion under the conditions of a thin electrolyte film was used to evaluate atmospheric corrosion. Experimentally determined weight loss values were used to validate the modelled results. The time dependence of the corrosion degradation was included in the model using polarization curves of the corroded materials. The difference between the modelled results and the experimental results was 20%, taking the experimental error into account.

  1. Protection of Steel Corrosion in Concrete Members by the Combination of Galvanic Anode and Nitrite Penetration

    Directory of Open Access Journals (Sweden)

    Minobu Aoyama

    2014-01-01

    Full Text Available Chloride induced-corrosion of steel bars in concrete can make cracks and exfoliation in near-surface regions in reinforced concrete structures. In this paper, we described the basic concept and practice of steel bars corrosion protection method by the combination of galvanic anode (zinc wire and the penetration of nitrite ions from mortar layers containing a large amount of lithium nitrite.

  2. Systems and methods for bi-directional energy delivery with galvanic isolation

    Science.gov (United States)

    Kajouke, Lateef A.

    2013-06-18

    Systems and methods are provided for bi-directional energy delivery. A charging system comprises a first bi-directional conversion module, a second bi-directional conversion module, and an isolation module coupled between the first bi-directional conversion module and the second bi-directional conversion module. The isolation module provides galvanic isolation between the first bi-directional conversion module and the second bi-directional conversion module.

  3. Cr(VI) reduction in wastewater using a bimetallic galvanic reactor

    Energy Technology Data Exchange (ETDEWEB)

    Lugo-Lugo, Violeta [Centro Conjunto de Investigacion en Quimica Sustentable UAEM-UNAM, Universidad Autonoma del Estado de Mexico, Facultad de Quimica. Paseo Colon interseccion Paseo Tollocan S/N. C.P. 50120, Toluca (Mexico); Barrera-Diaz, Carlos, E-mail: cbarrera@uaemex.mx [Centro Conjunto de Investigacion en Quimica Sustentable UAEM-UNAM, Universidad Autonoma del Estado de Mexico, Facultad de Quimica. Paseo Colon interseccion Paseo Tollocan S/N. C.P. 50120, Toluca (Mexico); Bilyeu, Bryan [Xavier University of Louisiana, Department of Chemistry, 1 Drexel Drive, New Orleans, LA 70125 (United States); Balderas-Hernandez, Patricia [Centro Conjunto de Investigacion en Quimica Sustentable UAEM-UNAM, Universidad Autonoma del Estado de Mexico, Facultad de Quimica. Paseo Colon interseccion Paseo Tollocan S/N. C.P. 50120, Toluca (Mexico); Urena-Nunez, Fernando [Instituto Nacional de Investigaciones Nucleares, A.P. 18-1027, Col. Escandon, Delegacion Miguel Hidalgo, C.P. 11801, Mexico, D.F. (Mexico); Sanchez-Mendieta, Victor [Centro Conjunto de Investigacion en Quimica Sustentable UAEM-UNAM, Universidad Autonoma del Estado de Mexico, Facultad de Quimica. Paseo Colon interseccion Paseo Tollocan S/N. C.P. 50120, Toluca (Mexico)

    2010-04-15

    The electrochemical reduction of Cr(VI)-Cr(III) in wastewater by iron and copper-iron bimetallic plates was evaluated and optimized. Iron has been used as a reducing agent, but in this work a copper-iron galvanic system in the form of bimetallic plates is applied to reducing hexavalent chromium. The optimal pH (2) and ratio of copper to iron surface areas (3.5:1) were determined in batch studies, achieving a 100% reduction in about 25 min. The Cr(VI) reduction kinetics for the bimetallic system fit a first order mechanism with a correlation of 0.9935. Thermodynamic analysis shows that the Cr(VI) reduction is possible at any pH value. However, at pH values above 3.0 for iron and 5.5 for chromium insoluble species appear, indicating that the reaction will be hindered. Continuous column studies indicate that the bimetallic copper-iron galvanic system has a reduction capacity of 9.5890 mg Cr(VI) cm{sup -2} iron, whereas iron alone only has a capacity of 0.1269 mg Cr(VI) cm{sup -2}. The bimetallic copper-iron galvanic system is much more effective in reducing hexavalent chromium than iron alone. The exhausted plates were analyzed by SEM, EDS, and XRD to determine the mechanism and the surface effects, especially surface fouling.

  4. Eco-technological process of glass-ceramic production from galvanic sludge and aluminium slag

    Directory of Open Access Journals (Sweden)

    Stanisavljević M.

    2010-01-01

    Full Text Available Methods of purification of waste water which are most commonly used in the Republic of Serbia belong to the type of conventional systems for purification such as chemical oxidation and reduction, neutralization, sedimentation, coagulation, and flocculation. Consequently, these methods generate waste sludge which, unless adequately stabilized, represents hazardous matter. The aluminium slag generated by melting or diecasting aluminium and its alloys is also hazardous matter. In this sense, this paper establishes ecological risk of galvanic waste sludge and aluminium slag and then describes the process of stabilization of these waste materials by means of transformation into a glass-ceramic structure through sintering. The obtained product was analyzed with Fourier Transform Infrared Spectroscopy (FT-IR and X-ray diffraction (XRD. The object of the paper is the eco-technological process of producing glass-ceramics from galvanic sludge and aluminium slag. The aim of the paper is to incorporate toxic metals from galvanic sludge and aluminium slag into the glass-ceramic product, in the form of solid solutions.

  5. Galvanic Corrosion of Lead by Iron (Oxyhydr)Oxides: Potential Impacts on Drinking Water Quality.

    Science.gov (United States)

    Trueman, Benjamin F; Sweet, Gregory A; Harding, Matthew D; Estabrook, Hayden; Bishop, D Paul; Gagnon, Graham A

    2017-06-20

    Lead exposure via drinking water remains a significant public health risk; this study explored the potential effects of upstream iron corrosion on lead mobility in water distribution systems. Specifically, galvanic corrosion of lead by iron (oxyhydr)oxides was investigated. Coupling an iron mineral cathode with metallic lead in a galvanic cell increased lead release by 531 μg L -1 on average-a 9-fold increase over uniform corrosion in the absence of iron. Cathodes were composed of spark plasma sintered Fe 3 O 4 or α-Fe 2 O 3 or field-extracted Fe 3 O 4 and α-FeOOH. Orthophosphate immobilized oxidized lead as insoluble hydroxypyromorphite, while humic acid enhanced lead mobility. Addition of a humic isolate increased lead release due to uniform corrosion by 81 μg L -1 and-upon coupling lead to a mineral cathode-release due to galvanic corrosion by 990 μg L -1 . Elevated lead in the presence of humic acid appeared to be driven by complexation, with 208 Pb and UV 254 size-exclusion chromatograms exhibiting strong correlation under these conditions (R 2 average = 0.87). A significant iron corrosion effect was consistent with field data: lead levels after lead service line replacement were greater by factors of 2.3-4.7 at sites supplied by unlined cast iron distribution mains compared with the alternative, lined ductile iron.

  6. Effect of Human Movement on Galvanic Intra-Body Communication during Single Gait Cycle

    Science.gov (United States)

    Ibrahim, I. W.; Razak, A. H. A.; Ahmad, A.; Salleh, M. K. M.

    2015-11-01

    Intra-body communication (IBC) is a communication system that uses human body as a signal transmission medium. From previous research, two coupling methods of IBC were concluded which are capacitive coupling and galvanic coupling. This paper investigates the effect of human movement on IBC using the galvanic coupling method. Because the human movement is control by the limb joint, the knee flexion angle during gait cycle was used to examine the influence of human movement on galvanic coupling IBC. The gait cycle is a cycle of people walking that start from one foot touch the ground till that foot touch the ground again. Frequency range from 300 kHz to 200MHz was swept in order to investigate the signal transmission loss and the result was focused on operating frequency 70MHz to 90MHz. Results show that the transmission loss varies when the knee flexion angle increased. The highest loss of signal at frequency range between 70MHz to 90 MHz was 69dB when the knee flexion angle is 50° and the minimum loss was 51dB during the flexion angle is 5°.

  7. Continuous syntheses of Pd@Pt and Cu@Ag core-shell nanoparticles using microwave-assisted core particle formation coupled with galvanic metal displacement

    Science.gov (United States)

    Miyakawa, Masato; Hiyoshi, Norihito; Nishioka, Masateru; Koda, Hidekazu; Sato, Koichi; Miyazawa, Akira; Suzuki, Toshishige M.

    2014-07-01

    Continuous synthesis of Pd@Pt and Cu@Ag core-shell nanoparticles was performed using flow processes including microwave-assisted Pd (or Cu) core-nanoparticle formation followed by galvanic displacement with a Pt (or Ag) shell. The core-shell structure and the nanoparticle size were confirmed using high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM) observation and EDS elemental mapping. The Pd@Pt nanoparticles with a particle size of 6.5 +/- 0.6 nm and a Pt shell thickness of ca. 0.25 nm were synthesized with appreciably high Pd concentration (Pd 100 mM). This shell thickness corresponds to one atomic layer thickness of Pt encapsulating the Pd core metal. The particle size of core Pd was controlled by tuning the initial concentrations of Na2[PdCl4] and PVP. Core-shell Cu@Ag nanoparticles with a particle size of 90 +/- 35 nm and an Ag shell thickness of ca. 3.5 nm were obtained using similar sequential reactions. Oxidation of the Cu core was suppressed by the coating of Cu nanoparticles with the Ag shell.Continuous synthesis of Pd@Pt and Cu@Ag core-shell nanoparticles was performed using flow processes including microwave-assisted Pd (or Cu) core-nanoparticle formation followed by galvanic displacement with a Pt (or Ag) shell. The core-shell structure and the nanoparticle size were confirmed using high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM) observation and EDS elemental mapping. The Pd@Pt nanoparticles with a particle size of 6.5 +/- 0.6 nm and a Pt shell thickness of ca. 0.25 nm were synthesized with appreciably high Pd concentration (Pd 100 mM). This shell thickness corresponds to one atomic layer thickness of Pt encapsulating the Pd core metal. The particle size of core Pd was controlled by tuning the initial concentrations of Na2[PdCl4] and PVP. Core-shell Cu@Ag nanoparticles with a particle size of 90 +/- 35 nm and an Ag shell thickness of ca. 3.5 nm were obtained using similar sequential

  8. Reduction of cathodic delamination rates of anticorrosive coatings using free radical scavengers

    DEFF Research Database (Denmark)

    Sørensen, Per Aggerholm; Weinell, C. E.; Dam-Johansen, Kim

    2010-01-01

    formed as intermediates in the cathodic reaction during the corrosion process. In this study, antioxidants (i.e., free radical scavengers and peroxide decomposers) have been incorporated into various generic types of coatings to investigate the effect of antioxidants on the rate of cathodic delamination......, copper, aluminum, galvanized steel, and brass also showed a reduction in the rate of cathodic delamination when the coating was modified with a free radical scavenger. The protective mechanism of free radical scavengers investigated for the primers are similar to that of antioxidants used for protection...... against photochemical degradation by UV-radiation of top coatings. Both substrate corrosion and degradation of a coating exposed to UV-radiation lead to the formation of free radicals as reactive intermediates....

  9. Use of Repeated Fluoropolymer Suspensions to Obtain Composite Electrochemical Coating Based on Zinc

    Science.gov (United States)

    Musikhina, T. A.; Zemtsova, E. A.; Fuks, C. L.

    2017-11-01

    This article deals with the issues of utilization of the waste products of fluoropolymers, namely, the suspensions of fluoroplasts that have lost their consumer properties. Such waste is recommended to be used as a filler of zinc coatings to provide increased corrosion resistance. Using the method of mathematical planning of the experiment, the authors establish the optimal compositions of galvanizing chloride-ammonium electrolytes to obtain the corrosion-resistant composite electrochemical coatings (CEC) of zinc-fluoropolymer. As a result, coatings with a finely crystalline structure were obtained differing in the distribution pattern on the surface of the samples and depending on the variation in the zinc concentration in the electrolytes. The samples of steel reinforcement with the zinc-fluoropolymer coating were tested on corrosion resistance. The increase of anticorrosive properties in CEC zinc-fluoropolymer and a slight decrease in microhardness were indicated.

  10. Effects of heat input on mechanical properties of metal inert gas welded 1.6 mm thick galvanized steel sheet

    Science.gov (United States)

    Rafiqul, M. I.; Ishak, M.; Rahman, M. M.

    2012-09-01

    It is usually a lot easier and less expensive to galvanize steel before it is welded into useful products. Galvanizing afterwards is almost impossible. In this research work, Galvanized Steel was welded by using the ER 308L stainless steel filler material. This work was done to find out an alternative way of welding and investigate the effects of heat input on the mechanical properties of butt welded joints of Galvanized Steel. A 13.7 kW maximum capacity MIG welding machine was used to join 1.6 mm thick sheet of galvanized steel with V groove and no gap between mm. Heat inputs was gradually increased from 21.06 to 25.07 joules/mm in this study. The result shows almost macro defects free welding and with increasing heat input the ultimate tensile strength and welding efficiency decrease. The Vickers hardness also decreases at HAZ with increasing heat input and for each individual specimen; hardness was lowest in heat affected zone (HAZ), intermediate in base metal and maximum in welded zone. The fracture for all specimens was in the heat affected zone while testing in the universal testing machine.

  11. Anticorrosion protection of strength bolts

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2012-01-01

    Full Text Available Corrosion damage may, from the technical point of view, cause changes in mechanical and physical characteristics in particular, at the same time it may also cause changes in surface geometry. These aspects are likely to manifest themselves in all steel parts. The presented study looks at corrosion protection in bolts and bolt connections protected by metal coating based on zinc.Four different types of passivation, easily accessible on the Czech market, have been selected for this experiment. They are as follows: first, galvanic plating using white zinc; second, galvanic plating using yellow zinc; third, hot dip galvanizing; fourth, specific type of plating using the technology Dacromet 500 LC. In order to compare the given parameters there have been selected a unified M bolt size of 8 × 30 mm. The experimental part of this study can be further divided into two phases. The initial phase puts stress on the exact specification of the protection layer, namely, the analysis and establishment of the elemental compositon contained in the given coating, its microhardness, weight and thickness. The second phase of the experiment analyses the results of tests according to the norm ČSN ISO 9227 (Salt Fog Test and ČSN ISO 6988 (Sulphur Dioxide Test. With the tests we have concentrated on the initial stages of corrosion degradation and its overall process.

  12. Anti-corrosive and anti-microbial properties of nanocrystalline Ni-Ag coatings

    Energy Technology Data Exchange (ETDEWEB)

    Raghupathy, Y.; Natarajan, K.A.; Srivastava, Chandan, E-mail: csrivastava@materials.iisc.ernet.in

    2016-04-15

    Graphical abstract: - Highlights: • Electrodeposition yielded phase-segregated, nanocrystalline Ni-Ag coatings. • Ni-Ag alloys exhibited smaller Ni crystals compared to pure Ni. • Ultra fine Ni grains of size 12–14 nm favoured Ni-Ag solid solution. • Nanocrystalline Ag resisted bio-fouling by Sulphate Reducing bacteria. • Ni-Ag outperformed pure Ni in corrosion and bio-corrosion tests. - Abstract: Anti-corrosive and anti-bacterial properties of electrodeposited nanocrystalline Ni-Ag coatings are illustrated. Pure Ni, Ni-7 at.% Ag, & Ni-14 at.% Ag coatings were electrodeposited on Cu substrate. Coating consisted of Ni-rich and Ag-rich solid solution phases. With increase in the Ag content, the corrosion resistance of the Ni-Ag coating initially increased and then decreased. The initial increase was due to the Ni-Ag solid solution. The subsequent decrease was due to the increased galvanic coupling between the Ag-rich and Ni-rich phases. For all Ag contents, the corrosion resistance of the Ni-Ag coating was higher than the pure Ni coating. Exposure to Sulphate Reducing Bacteria (SRB) revealed that the extent of bio-fouling decreased with increase in the Ag content. After 2 month exposure to SRB, the Ni-Ag coatings demonstrated less loss in corrosion resistance (58% for Ni-7 at.% Ag and 20% for Ni-14 at.% Ag) when compared pure Ni coating (115%).

  13. Electrochemical Behaviour and Galvanic Effects of Titanium Implants Coupled to Metallic Suprastructures in Artificial Saliva

    Directory of Open Access Journals (Sweden)

    Ana Mellado-Valero

    2018-01-01

    Full Text Available The aim of the present study is to analyze the electrochemical behavior of five different dental alloys: two cobalt-chromium alloys (CoCr and CoCr-c, one nickel-chromium-titanium alloy (NiCrTi, one gold-palladium alloy (Au, and one titanium alloy (Ti6Al4V, and the galvanic effect when they are coupled to titanium implants (TiG2. It was carried out by electrochemical techniques (open circuit measurements, potentiodynamic curves and Zero-Resistance Ammetry in artificial saliva (AS, with and without fluorides in different acidic conditions. The studied alloys are spontaneously passivated, but NiCrTi alloy has a very narrow passive domain and losses its passivity in presence of fluorides, so is not considered as a good option for implant superstructures. Variations of pH from 6.5 to 3 in artificial saliva do not change the electrochemical behavior of Ti, Ti6Al4V, and CoCr alloys, and couples, but when the pH of the artificial saliva is below 3.5 and the fluoride content is 1000 ppm Ti and Ti6Al4V starts actively dissolving, and CoCr-c superstructures coupled to Ti show acceleration of corrosion due to galvanic effects. Thus, NiCrTi is not recommended for implant superstructures because of risk of Ni ion release to the body, and fluorides should be avoided in acidic media because Ti, Ti6Al4V, and CoCr-c superstructures show galvanic corrosion. The best combinations are Ti/Ti6Al4V and Ti/CoCr as alternative of noble gold alloys.

  14. Corrosion and protection of metals in the rural atmosphere of "El Pardo" Spain (PATINA / CYTED project

    Directory of Open Access Journals (Sweden)

    Simancas, J.

    2003-12-01

    Full Text Available Atmospheric corrosion tests of metallic and organic coatings on steel, zinc and aluminium have been conducted in "El Pardo" (Spain as part of the PATINA/CYTED project "Anticorrosive Protection of Metals in the Atmosphere". This is a rural atmosphere with the following ISO corrosivity categories: C2 (Fe, C2 (Zn, C3 (Cu and Cl (Al. Its average temperature and relative humidity is 13 °C and 62.8 %, respectively, and it has low SO2 and Cl- contents. Results of 42 months exposure are discussed. Atmospheric exposure tests were carried out for the following types of coatings: conventional paint coatings for steel and hot-dip galvanized steel (group 1, new painting technologies for steel and galvanized steel (group 2, zinc-base metallic coatings (group 3, aluminium-base metallic coatings (group 4, coatings on aluminium (group 5 and coil-coatings on steel, hot-dip galvanized steel and 55 % Al-Zn coated steel (group 6.

    Como parte del proyecto PATINA/CYTED "Protección anticorrosiva de metales en la atmósfera" se han llevado a cabo en la estación de ensayo de "El Pardo" (España, ensayos de corrosión atmosférica de recubrimientos metálicos y orgánicos sobre acero, zinc y aluminio. Se trata de una atmósfera rural según la clasificación ISO de grado de corrosividad: C2 (Fe, C2 (Zn, C3 (Cu y Cl (Al. La temperatura y humedad relativa media es de 13 °C y 62,8 %, respectivamente, y tiene bajos contenidos de SO2 y Cl-. Se discuten los resultados obtenidos después de 42 meses de exposición. Los ensayos de corrosión atmosférica se llevaron a cabo para tres tipos de recubrimientos: recubrimientos de pintura convencional sobre acero y acero zincado (grupo 1, nuevas tecnologías en pinturas para acero y acero galvanizado (grupo 2, recubrimientos metálicos base zinc (grupo 3, recubrimientos metálicos base aluminio (grupo 4, recubrimientos sobre aluminio (grupo 5 y recubrimientos de banda en continuo

  15. A finite-element simulation of galvanic coupling intra-body communication based on the whole human body.

    Science.gov (United States)

    Song, Yong; Zhang, Kai; Hao, Qun; Hu, Lanxin; Wang, Jingwen; Shang, Fuzhou

    2012-10-09

    Simulation based on the finite-element (FE) method plays an important role in the investigation of intra-body communication (IBC). In this paper, a finite-element model of the whole body model used for the IBC simulation is proposed and verified, while the FE simulation of the galvanic coupling IBC with different signal transmission paths has been achieved. Firstly, a novel finite-element method for modeling the whole human body is proposed, and a FE model of the whole human body used for IBC simulation was developed. Secondly, the simulations of the galvanic coupling IBC with the different signal transmission paths were implemented. Finally, the feasibility of the proposed method was verified by using in vivo measurements within the frequency range of 10 kHz-5 MHz, whereby some important conclusions were deduced. Our results indicate that the proposed method will offer significant advantages in the investigation of the galvanic coupling intra-body communication.

  16. Less-Conventional Low-Consumption Galvanic Separated MOSFET-IGBT Gate Drive Supply

    Directory of Open Access Journals (Sweden)

    Jean Marie Vianney Bikorimana

    2017-01-01

    Full Text Available A simple half-bridge, galvanic separated power supply which can be short circuit proof is proposed for gate driver local supplies. The supply is made while hacking a common mode type filter as a transformer, as the transformer shows a good insulation, it has a very low parasitic capacitance between primary and secondary coils, and it is cost-effective. Very low standby losses were observed during lab experiments. This makes it compatible with energy efficient drives and solar inverters.

  17. A Review of Galvanically Isolated Impedance-Source DC–DC Converters

    DEFF Research Database (Denmark)

    Chub, Andrii; Vinnikov, Dmitri; Blaabjerg, Frede

    2016-01-01

    Impedance-source converters, an emerging technology in electric energy conversion, overcome limitations of conventional solutions by the use of specific impedance-source networks. Focus of this paper is on the topologies of galvanically isolated impedance-source dc-dc converters. These converters...... isolated dc-dc converters according to the element that transfers energy from the input to the output: a transformer, a coupled inductor, or their combination. This classification reveals advantages and disadvantages, as well as a wide space for further research. This paper also outlines the most promising...

  18. In vitro substance loss due to galvanic corrosion in Ti implant/Ni-Cr supraconstruction systems.

    Science.gov (United States)

    Geis-Gerstorfer, J; Weber, H; Sauer, K H

    1989-01-01

    To characterize the galvanic corrosion of supraconstructions consisting of Ni-Cr alloys that come in contact with titanium implants, the resultant substance loss was determined. The measurement of the released substance masses was conducted by analysis of the electrolyte solutions with the aid of atomic absorption spectrometry and by approximate calculation using current density time curves, according to Faraday's law. The results of this study show that both methods allow a clear differentiation of the corrosion behavior of various Ni-Cr alloys that come in contact with titanium.

  19. Zinc coated sheet steel for press hardening

    Science.gov (United States)

    Ghanbari, Zahra N.

    Galvanized steels are of interest to enhance corrosion resistance of press-hardened steels, but concerns related to liquid metal embrittlement have been raised. The objective of this study was to assess the soak time and temperature conditions relevant to the hot-stamping process during which Zn penetration did or did not occur in galvanized 22MnB5 press-hardening steel. A GleebleRTM 3500 was used to heat treat samples using hold times and temperatures similar to those used in industrial hot-stamping. Deformation at both elevated temperature and room temperature were conducted to assess the coating and substrate behavior related to forming (at high temperature) and service (at room temperature). The extent of alloying between the coating and substrate was assessed on undeformed samples heat treated under similar conditions to the deformed samples. The coating transitioned from an α + Gamma1 composition to an α (bcc Fe-Zn) phase with increased soak time. This transition likely corresponded to a decrease in availability of Zn-rich liquid in the coating during elevated temperature deformation. Penetration of Zn into the substrate sheet in the undeformed condition was not observed for any of the processing conditions examined. The number and depth of cracks in the coating and substrate steel was also measured in the hot-ductility samples. The number of cracks appeared to increase, while the depth of cracks appeared to decrease, with increasing soak time and increasing soak temperature. The crack depth appeared to be minimized in the sample soaked at the highest soak temperature (900 °C) for intermediate and extended soak times (300 s or 600 s). Zn penetration into the substrate steel was observed in the hot-ductility samples soaked at each hold temperature for the shortest soak time (10 s) before being deformed at elevated temperature. Reduction of area and elongation measurements showed that the coated sample soaked at the highest temperature and longest soak time

  20. Effect of Temperature on the Galvanic Corrosion of Cu-Ni Alloy/High Strength Steel in Seawater

    Directory of Open Access Journals (Sweden)

    Wang Chun Li

    2016-01-01

    Full Text Available The galvanic corrosion behavior of Cu-Ni Alloy(B10/high strength steel (921A has been studied using a zero-resistance ammeter (ZRA in seawater at different temperatures. As well as it was systemically investigated by weight loss measurements, electrochemical methods and scanning electron microscope.Results showed 921A acts as the anode and B10 act as the cathodes. The effect of temperature on the galvanic corrosion is important, the corrosion rate became higher with the temperature increased.

  1. Corrosion Performance of Composite Galvanic Coatings with Variable Concentration of Polymeric Nanoaggregates and/or Cr(III) Conversion Layers

    NARCIS (Netherlands)

    Koleva, D.A.; Taheri, P.; Tsvetkova, N.; Boshkov, N.; Van Breugel, K.; De Wit, J.H.W.; Mol, J.M.C.

    2011-01-01

    This paper reports on the corrosion performance of composite zinc layers (~ 8µm) on a steel substrate, considering the influence of nano-aggregates and Cr(III) conversion layers, compared to control (only Zn layers) conditions. The main factors, influencing the corrosion performance of Zn in this

  2. Galvanically Decoupled Current Source Modules for Multi-Channel Bioimpedance Measurement Systems

    Directory of Open Access Journals (Sweden)

    Roman Kusche

    2017-10-01

    Full Text Available Bioimpedance measurements have become a useful technique in the past several years in biomedical engineering. Especially, multi-channel measurements facilitate new imaging and patient monitoring techniques. While most instrumentation research has focused on signal acquisition and signal processing, this work proposes the design of an excitation current source module that can be easily implemented in existing or upcoming bioimpedance measurement systems. It is galvanically isolated to enable simultaneous multi-channel bioimpedance measurements with a very low channel-coupling. The system is based on a microcontroller in combination with a voltage-controlled current source circuit. It generates selectable sinusoidal excitation signals between 0.12 and 1.5 mA in a frequency range from 12 to 250 kHz, whereas the voltage compliance range is ±3.2 V. The coupling factor between two current sources, experimentally galvanically connected with each other, is measured to be less than −48 dB over the entire intended frequency range. Finally, suggestions for developments in the future are made.

  3. Electrochemical study of nitrobenzene reduction on galvanically replaced nanoscale Fe/Au particles

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Zhe; Wang, Zi [The National Engineering Research Center for Urban Pollution Control, Tongji University, 1239 Siping Road, Shanghai, 200092 (China); Wu, Deli, E-mail: wdli101@126.com [The National Engineering Research Center for Urban Pollution Control, Tongji University, 1239 Siping Road, Shanghai, 200092 (China); Ma, Luming [The National Engineering Research Center for Urban Pollution Control, Tongji University, 1239 Siping Road, Shanghai, 200092 (China)

    2011-12-15

    Highlights: Black-Right-Pointing-Pointer Nanoscale Fe/Au particles fabricated through electrodeposition and galvanic replacement. Black-Right-Pointing-Pointer Electrochemical reduction of nitrobenzene was studied on Fe/Au particles. Black-Right-Pointing-Pointer Fe/Au particles were proved as excellent electrocatalyst for nitrobenzene reduction. - Abstract: Nanoscale Fe/Au particles were fabricated on glassy carbon substrates by electrodeposition of Fe and the subsequent galvanic replacement with Au. The particles were characterized by scanning electron microscopy and transmission electron microscopy, and a hollow structure was found. The process and mechanism of electrochemical reduction of nitrobenzene on Fe/Au particles were studied by cyclic voltammetry and constant-potential electrolysis. The results showed that nanoscale Fe/Au particles exhibited higher catalytic activity than bulk gold for nitrobenzene reduction. Nitrobenzene reduction proceeded following different pathways with different electrolyte compositions. The removal rate of nitrobenzene on nanoscale Fe/Au particles was up to 97% with electrolysis within 120 min at -0.35 V in 0.1 M H{sub 2}SO{sub 4} and aniline was found to be the electrolysis product.

  4. Galvanic Corrosion among Different Combination of Orthodontic Archwires and Stainless Steel Brackets

    Directory of Open Access Journals (Sweden)

    Farzin Heravi

    2014-06-01

    Full Text Available Introduction: The aim of this study was to assess the galvanic behavior of different bracket and archwire combinations that are commonly used in orthodontic treatments. Methods: Three types of orthodontic archwires with a diameter of 0.016×0.022 inch and 80 standard edgewise maxillary central incisor brackets were selected. Three groups consisted of different wire-bracket couples and one group was just brackets as a control group. Each group had five samples. Four brackets were then connected to each wire by elastic bands made from electrochemically neutral material. The samples were immersed into capped containers of Fusayama-Meyer artificial saliva. After six weeks, the released nickel ions were quantified via ion absorption technique. The mean and the standard deviation of all four groups were calculated and the data were compared together with Kruskal-Wallis non-parametric statistical test. Results: The highest concentration of released nickel ions was for bracket+ steel archwire and the least for the bracket without archwire. Conclusion: There were not significant differences among experimental groups, so it could be concluded that galvanic corrosion would not be a serious consideration through orthodontic treatment.  

  5. Biosorption of chromium from electroplating and galvanizing industrial effluents under extreme conditions using Chlorella vulgaris

    Directory of Open Access Journals (Sweden)

    G. Sibi

    2016-07-01

    Full Text Available Hexavalent chromium [Cr(VI] is a toxic oxidized form and an important metal pollutant in the water bodies. Biosorption of chromium(VI offers a potential alternative to conventional metal removal methods. Dried biomass of Chlorella vulgaris was used as biosorbent for the removal of Cr(VI from electroplating and galvanizing industry effluents as a function of biosorbent dosage, contact time, pH, salinity and initial metal ion concentration. Batch experiments were conducted for biosorption and the optimum conditions were 1 g/L biomass, 4 h contact time, pH 2 and 2.893 mS/cm of electrical conductivity. The chromium biosorption was strictly pH dependent with a maximum Cr removal of 63.2 mg/L at pH 2. Highest Cr removal at a concentration of 81.3 mg/L was observed at Electrical conductivity (EC value of 2.893 mS/cm. A comparison of Langmuir and Freundlich isotherm models revealed that Freundlich isotherm model fitted the experimental data based on R2, qmax and standard error values. The results suggest that C. vulgaris biomass could be considered a promising low-cost biosorbent for the removal of Cr(VI from electroplating and galvanizing industry effluents. Keywords: Biosorption, Chlorella vulgaris, Microalgae, Hexavalent chromium

  6. Urinary nickel as bioindicator of workers' Ni exposure in a galvanizing plant in Brazil.

    Science.gov (United States)

    Oliveira, J P; de Siqueira, M E; da Silva, C S

    2000-01-01

    We measured urinary nickel (U-Ni) in ten workers (97 samples) from a galvanizing plant that uses nickel sulfate, and in ten control subjects (55 samples) to examine the association between occupational exposure to airborne Ni and Ni absorption. Samples from the exposed group were taken before and after the work shift on 5 successive workdays. At the same time airborne Ni (A-Ni) was measured using personal samplers. Ni levels in biological material and in the airborne were determined by a graphite furnace atomic absorption spectrometry validated method. In the control group the urine samples were collected twice a day, in the before and after the work shift, on 3 successive days. Ni exposure low to moderate was detected in all the examined places in the plant, the airborne levels varying between 2.8 and 116.7 micrograms/m3 and the urine levels, from samples taken postshift, between 4.5 and 43.2 micrograms/g creatinine (mean 14.7 micrograms/g creatinine). Significant differences in U-Ni creatinine were seen between the exposed and control groups (Student's t test, P galvanizing plants regardless of the day of the workweek on which the samples are collected.

  7. CFD study of ejector flow behavior in a blast furnace gas galvanizing plant

    Science.gov (United States)

    Besagni, Giorgio; Mereu, Riccardo; Inzoli, Fabio

    2015-02-01

    In recent years, there has been a growing interest toward Blast Furnace Gas (BFG) as a low-grade energy source for industrial furnaces. This paper considers the revamping of a galvanic plant furnace converted to BFG from natural gas. In the design of the new system, the ejector on the exhaust line is a critical component. This paper studies the flow behavior of the ejector using a Computational Fluid Dynamics (CFD) analysis. The CFD model is based on a 3D representation of the ejector, using air and exhaust gases as working fluids. This paper is divided in three parts. In the first part, the galvanic plant used as case study is presented and discussed, in the second part the CFD approach is outlined, and in the third part the CFD approach is validated using experimental data and the numerical results are presented and discussed. Different Reynolds-Averaged Navier-Stokes (RANS) turbulence models ( k-ω SST and k-ɛ Realizable) are evaluated in terms of convergence capability and accuracy in predicting the pressure drop along the ejector. Suggestions for future optimization of the system are also provided.

  8. Comparison of Galvanic Currents Generated Between Different Combinations of Orthodontic Brackets and Archwires Using Potentiostat: An In Vitro Study.

    Science.gov (United States)

    Nayak, Rabindra S; Shafiuddin, Bareera; Pasha, Azam; Vinay, K; Narayan, Anjali; Shetty, Smitha V

    2015-07-01

    Technological advances in wire selection and bracket design have led to improved treatment efficiency and allowed longer time intervals between appliance adjustments. The wires remain in the mouth for a longer duration and are subjected to electrochemical reactions, mechanical forces of mastication and generalized wear. These cause different types of corrosion. This study was done to compare the galvanic currents generated between different combinations of brackets and archwires commonly used in orthodontic practices. The materials used for the study included different commercially available orthodontic archwires and brackets. The galvanic current generated by individual materials and different combinations of these materials was tested and compared. The orthodontic archwires used were 0.019″ × 0.025″ heat-activated nickel-titanium (3M Unitek), 0.019″ × 0.025″ beta-titanium (3M Unitek) and 0.019″ × 0.025″ stainless steel (3M Unitek). The orthodontic brackets used were 0.022″ MBT laser-cut (Victory Series, 3M Unitek) and metal-injection molded (Leone Company) maxillary central incisor brackets respectively. The ligature wire used for ligation was 0.009″ stainless steel ligature (HP Company). The galvanic current for individual archwires, brackets, and the different bracket-archwire-ligature combinations was measured by using a Potentiostat machine. The data were generated using the Linear Sweep Voltammetry and OriginPro 8.5 Graphing and Data Analysis Softwares. The study was conducted in two phases. Phase I comprised of five groups for open circuit potential (OCP) and galvanic current (I), whereas Phase II comprised of six groups for galvanic current alone. Mean, standard deviation and range were computed for the OCP and galvanic current (I) values obtained. Results were subjected to statistical analysis through ANOVA. In Phase I, higher mean OCP was recorded in stainless steel archwire, followed by beta-titanium archwire, heat-activated nickel

  9. spin coating

    African Journals Online (AJOL)

    PROJET SOJA

    Intense UV photoluminescence is observed for intrinsic ZnO film. Keywords : thin films, oxidize zinc doped aluminium (ZnO:Al), sol-gel, spin coating, structural analysis, electric and optical properties. 1. Introduction. Depuis ces vingt dernières années les couches minces d'oxyde de zinc ont connu un intérêt croissant dans ...

  10. Electrochemical impedance spectroscopy and X-ray photoelectron spectroscopy study of the corrosion behaviour of galvanized steel and electroplating steel

    Energy Technology Data Exchange (ETDEWEB)

    Lebrini, M., E-mail: mlebrini@yahoo.fr [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, PERF-LSPES UMR CNRS 8008, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Traisnel, M. [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, PERF-LSPES UMR CNRS 8008, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Gengembre, L. [Unite de Catalyse et Chimie du solide UMR 8181 Bat C3, USTL, F-59655, Villeneuve d' Ascq Cedex (France); Fontaine, G. [Laboratoire des Procedes d' Elaboration des Revetements Fonctionnels, PERF-LSPES UMR CNRS 8008, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Lerasle, O.; Genet, N. [TOTAL France, Centre de Recherche de Solaize, Chemin du canal, BP 22, F-69360 Solaize (France)

    2011-02-01

    The efficiency of a formula containing 2-{l_brace}(2-hydroxyethyl)[(4-methyl-1H-1,2,3-benzotriazol-1-yl)methyl] amino{r_brace}ethanol (tolyltriazole) and decanoic acid as corrosion inhibitor for galvanized steel and electroplating steel in aqueous solution have been determined by electrochemical impedance spectroscopy (EIS) techniques. The experimental data obtained from this method show a frequency distribution and therefore a modelling element with frequency dispersion behaviour, a constant phase element (CPE) has been used. The corrosion behaviour in the presence of different concentration of decanoic acid (DA) in the formula was also investigated by EIS. Results obtained reveal that, the formula is a good inhibitor for galvanized steel and electroplating steel in aqueous solution, the better performance was obtained in the case of galvanized steel. The ability of the inhibitor to be adsorbed on the surface was dependent on the nature of metal. X-ray photoelectron spectroscopy surface analysis with inhibitor shows that it's chemisorbed at the galvanized and electroplating steel/aqueous solution interface.

  11. Synthesis of Hollow Gold-Silver Alloyed Nanoparticles: A "Galvanic Replacement" Experiment for Chemistry and Engineering Students

    Science.gov (United States)

    Jenkins, Samir V.; Gohman, Taylor D.; Miller, Emily K.; Chen, Jingyi

    2015-01-01

    The rapid academic and industrial development of nanotechnology has led to its implementation in laboratory teaching for undergraduate-level chemistry and engineering students. This laboratory experiment introduces the galvanic replacement reaction for synthesis of hollow metal nanoparticles and investigates the optical properties of these…

  12. A Novel Field-Circuit FEM Modeling and Channel Gain Estimation for Galvanic Coupling Real IBC Measurements

    Directory of Open Access Journals (Sweden)

    Yue-Ming Gao

    2016-04-01

    Full Text Available Existing research on human channel modeling of galvanic coupling intra-body communication (IBC is primarily focused on the human body itself. Although galvanic coupling IBC is less disturbed by external influences during signal transmission, there are inevitable factors in real measurement scenarios such as the parasitic impedance of electrodes, impedance matching of the transceiver, etc. which might lead to deviations between the human model and the in vivo measurements. This paper proposes a field-circuit finite element method (FEM model of galvanic coupling IBC in a real measurement environment to estimate the human channel gain. First an anisotropic concentric cylinder model of the electric field intra-body communication for human limbs was developed based on the galvanic method. Then the electric field model was combined with several impedance elements, which were equivalent in terms of parasitic impedance of the electrodes, input and output impedance of the transceiver, establishing a field-circuit FEM model. The results indicated that a circuit module equivalent to external factors can be added to the field-circuit model, which makes this model more complete, and the estimations based on the proposed field-circuit are in better agreement with the corresponding measurement results.

  13. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Chartier, D., E-mail: david.chartier@cea.fr [Commissariat à l' Energie Atomique et aux Energies Alternatives, CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze (France); Muzeau, B. [DEN-Service d’Etude du Comportement des Radionucléides (SECR), CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Stefan, L. [AREVA NC/D& S - France/Technical Department, 1 place Jean Millier 92084 Paris La Défense (France); Sanchez-Canet, J. [Commissariat à l' Energie Atomique et aux Energies Alternatives, CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze (France); Monguillon, C. [DEN-Service d’Etude du Comportement des Radionucléides (SECR), CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France)

    2017-03-15

    Highlights: • Embedded in cement, magnesium is corroded by residual water present in porosity of the matrix. • Corrosion is enhanced by galvanic phenomenon when magnesium is in contact with graphite. • Galvanic corrosion of magnesium in contact with graphite debris is shown to be severe with ordinary Portland cement. • Galvanic corrosion is significantly lowered in high alkali medium such as sodium hydroxide. • Sodium hydroxide activated blast furnace slag is a convenient binder to embed magnesium. - Abstract: Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  14. 76 FR 23548 - Galvanized Steel Wire From the People's Republic of China and Mexico: Initiation of Antidumping...

    Science.gov (United States)

    2011-04-27

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE..., Office 9; or Angelica Mendoza at (202) 482-3019 (Mexico), AD/CVD Operations, Office 7, Import... Checklist: Galvanized Steel Wire from the PRC (``PRC Initiation Checklist'') at Attachment II, and...

  15. 76 FR 68407 - Galvanized Steel Wire From the People's Republic of China: Preliminary Determination of Sales at...

    Science.gov (United States)

    2011-11-04

    ... galvanized steel wire which is a cold-drawn carbon quality steel product in coils, of solid, circular cross... surrogate country, see ``Surrogate Country'' section below. \\20\\ See ``Memorandum from Carole Showers... Africa, Thailand, and Ukraine, have been previously found by the Department to have benefitted from...

  16. Corrosion resistance of different metallic coatings on press-hardened steels for automotive

    Energy Technology Data Exchange (ETDEWEB)

    Dosdat, L.; Petitjean, J.; Vietoris, T. (ArcelorMittal Maizieres Automotive Products Research Centre, F-57283 Maizieres-les-Metz); Clauzeau, O. [Bohr Technologies (France)

    2011-06-15

    The corrosion resistance of laboratory press-hardened components in aluminized, galvanized or galvannealed boron steels was evaluated through VDA 621-415 cyclic test for the automotive industry. 22MnB5 uncoated steel for hot stamping and standard galvanized steel for cold forming were also included as references. Corrosion resistance after painting (cosmetic corrosion) was quantified by measuring the delamination of electro-deposited paint from scribed panels. The rusting on their edges was used for determining the cut-edge corrosion resistance. The corrosion resistance on unpainted deformed panels (perforating corrosion) was quantified by mass losses and pit depth measurements. Zinc-coated boron steels were found to be more resistant to cosmetic corrosion than the other materials, and slightly more resistant to cut-edge corrosion than the aluminized one. Red rust apparition could not be avoided due to the high iron content in all these hot-stamped coatings. The three coated boron steels showed similar performances in terms of resistance to perforation. Aluminized boron steel presents the advantage of being less sensitive to hot-stamping process deviation. Its robustness has been proved for many years on cars. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  17. Laser welding of Zn-coated sheet steels

    Science.gov (United States)

    Graham, Marianne P.; Kerr, Hugh W.; Weckman, David C.

    1996-04-01

    Compared to other welding processes, laser welding of sheet steels coated with various zinc- rich layers (galvanized, electrogalvanized, galvannealed, etc.) can permit weight reduction of automobiles plus increase in productivity. Some instances of laser welding of such coated steels have been reported. However, wider applications of lasers for this purpose are hampered by the low boiling temperature of zinc compared to the melting temperature of steel. During laser welding in the lap-joint configuration, the presence of vaporized zinc between the steel sheets often leads to expulsion of the weld metal or considerably weld porosity. Attempts to overcome this problem using Nd:YAG laser welding are reviewed. For the lap-joint configuration, techniques examined include provision of a gap between the sheets, use of geometrical solutions such as concave or convex surfaces, and pulsing or modulating the laser waveform. The effects on weld quality of power density, pulse time and pulse shaping (for pulsed welding), the coating type and weight, the location of the beam axis and beam focus with respect to the sheet surface(s) and the joint geometry (lap and edge) have been examined. The results provide insight into the weldability of coated sheet steels by the laser welding process as well as better assessment of viable approaches to this problem.

  18. Revealing microstructural and mechanical characteristics of cold-drawn pearlitic steel wires undergoing simulated galvanization treatment

    Energy Technology Data Exchange (ETDEWEB)

    Fang Feng, E-mail: fangfeng@seu.edu.cn [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China); Hu Xianjun [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China); Jiangsu Sha-Steel Group, Zhangjiagang City, Jiangsu Province 215625 (China); Chen Shaohui [Jiangsu Sha-Steel Group, Zhangjiagang City, Jiangsu Province 215625 (China); Xie Zonghan [School of Engineering, Edith Cowen University, Joondalup, WA 6027 (Australia); Jiang Jianqing [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China)

    2012-06-15

    Highlights: Black-Right-Pointing-Pointer Annealing time on microstructure and mechanical properties of cold-drawn steel wires were studied. Black-Right-Pointing-Pointer Exothermic peak in cold-drawn wire was resulting from the spheroidization of lamellar cementite. Black-Right-Pointing-Pointer Spheroidization of lamellar cementite is the main effect for torsion property of wires after annealing. - Abstract: Spheroidization of lamellar cementite often occurs in cold-drawn pearlitic steel wires during galvanizing treatment, leading to the degradation of mechanical properties. Therefore, it is important to understand effects of galvanization process on microstructure and mechanical properties of cold-drawn wires. In this paper, cold-drawn steel wires were fabricated by cold drawing pearlitic steel rods from 13 mm to 6.9 mm in diameter. Thermal annealing at 450 Degree-Sign C was used to simulate galvanizing treatment of steel wires. Tensile strength, elongation and torsion laps of steel rods and wires with, and without, annealing treatment were determined. Microstructure was observed using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). In addition, differential scanning calorimetry (DSC) was used to probe the spheroidization temperature of cementite. Experimental results showed that tensile strength of wires increased from 1780 MPa to 1940 MPa for annealing <5 min, and then decreased. Tensile strength became constant for annealing >10 min. Elongation of wires decreased for annealing <2.5 min, and then recovered slightly. It approached a constant value for annealing >5 min. Tensile strength and elongation of wires were both influenced by the strain age hardening and static recovery processes. Notably, torsion laps of wires hardly changed when annealing time was less than 2.5 min, and then decreased rapidly. Its value became constant when the hold time is greater than 10 min. Lamellar cementite began to spheroidize at annealing >2.5 min

  19. spin coating

    African Journals Online (AJOL)

    PROJET SOJA

    Dans ce travail nous avons préparé des couches minces de l'oxyde de zinc ZnO dopées à l'aluminium et non dopées par la technique Sol-Gel associée au « spin coating » sur des substrats en verre « pyrex » à partir de l'acétate de zinc dissous dans une solution de l'éthanol. Nous avons ensuite effectué des analyses ...

  20. Intermetallic Cu3Sn Phase Layer on Electrode’s Tip of Galvanized Resistance Spot Welding

    Directory of Open Access Journals (Sweden)

    Muhammad Anis

    2010-10-01

    Full Text Available A resistance spot welding method is commonly used in automotive industries application. In a resistance spot welding method, the copper electrode has a significant role as an electric current carrier for joining thin metal sheet. This research was focused on studying the effect of tin layer at the electrode tip for joining galvanized steel sheet. The main variable of this research is in the thickness of the intermetallic Cu3Sn layer. The result showed that the introduction of tin layer less than 1 μm in thickness on the electrode tip gives a comparable shear strength and nugget diameter distribution with the unplated electrode tip.

  1. GALVANIC MAGNETIC PROPERTIES OF BISMUTH THIN FILMS DOPED WITH TELLURIUM MADE BY THERMAL VACUUM EVAPORATION

    Directory of Open Access Journals (Sweden)

    V. A. Komarov

    2013-01-01

    Full Text Available The influence of n-type impurity of tellurium (concentration range from 0.005 atomic % Te to 0.15 atomic % Te on galvanic magnetic properties (resistivity, magnetic resistance and Hall constant of Bi thin films with various thicknesses was studied. The properties were measured in temperature range from 77 to 300 K. It was established that the classical size effect in the films is significant and decreases with higher concentration of Te impurity. The analysis of experimental results was carried out in approximation of the law of Jones-Schoenberg dispersion for Bi films doped with tellurium. Calculation of concentration and mobility of charge carriers in the studied films was made.

  2. Colloidal particle motion in micro galvanic reactors through tailored electrokinetic fluid flow

    Science.gov (United States)

    Jan, Linda; Punckt, Christian; Khusid, Boris; Aksay, Ilhan A.

    2010-11-01

    Using an array of galvanic micro electrodes (e.g., anodic copper and cathodic gold) in contact with an acidic colloidal suspension, we have previously demonstrated autonomous control of particle trajectory and the location of particle deposition which affected the crystallinity of 2D colloidal crystals on the anodes. Particle velocities and the locations of initial particle deposition are affected by the electrode geometry and reaction time. We now present data on the effects of geometry and time on the copper dissolution rate and the associated electrokinetic phenomena. Particle velocities increase with the copper dissolution rate and the steepness of its lateral variation. Experiments and theoretical results reveal that the different location of deposition is related to the difference in the lateral gradient of the dissolution rate.

  3. A Stress Sensor Based on Galvanic Skin Response (GSR Controlled by ZigBee

    Directory of Open Access Journals (Sweden)

    María Viqueira Villarejo

    2012-05-01

    Full Text Available Sometimes, one needs to control different emotional situations which can lead the person suffering them to dangerous situations, in both the medium and short term. There are studies which indicate that stress increases the risk of cardiac problems. In this study we have designed and built a stress sensor based on Galvanic Skin Response (GSR, and controlled by ZigBee. In order to check the device’s performance, we have used 16 adults (eight women and eight men who completed different tests requiring a certain degree of effort, such as mathematical operations or breathing deeply. On completion, we appreciated that GSR is able to detect the different states of each user with a success rate of 76.56%. In the future, we plan to create an algorithm which is able to differentiate between each state.

  4. Electrochemical study of nitrobenzene reduction on galvanically replaced nanoscale Fe/Au particles.

    Science.gov (United States)

    Chen, Zhe; Wang, Zi; Wu, Deli; Ma, Luming

    2011-12-15

    Nanoscale Fe/Au particles were fabricated on glassy carbon substrates by electrodeposition of Fe and the subsequent galvanic replacement with Au. The particles were characterized by scanning electron microscopy and transmission electron microscopy, and a hollow structure was found. The process and mechanism of electrochemical reduction of nitrobenzene on Fe/Au particles were studied by cyclic voltammetry and constant-potential electrolysis. The results showed that nanoscale Fe/Au particles exhibited higher catalytic activity than bulk gold for nitrobenzene reduction. Nitrobenzene reduction proceeded following different pathways with different electrolyte compositions. The removal rate of nitrobenzene on nanoscale Fe/Au particles was up to 97% with electrolysis within 120 min at -0.35 V in 0.1 M H(2)SO(4) and aniline was found to be the electrolysis product. Copyright © 2011 Elsevier B.V. All rights reserved.

  5. Corrosion Resistance of Galvanized Steel in the Environment of a Bioreactor

    Directory of Open Access Journals (Sweden)

    Šustr Michal

    2016-06-01

    Full Text Available The article deals with monitoring the corrosion resistibility of welded materials in the anaerobic fermenter (bioreactor. The main goal of this research is to assess the change of hardness after degradation. The change of hardness occurs in the corrosion environment and it correlates with the corrosion resistibility of material. The purpose of this experiment is to recognize the possibilities of using the CMT welded materials in the defined environment. As an innovative technology the acoustic emission method is used for assessment of surface layer disruption during hardness testing. Aluminium alloy with galvanized steel (AluZinc was used as an experimental material. The basic materials were welded by the filler material AlSi3.

  6. Thermal analysis of the exothermic reaction between galvanic porous silicon and sodium perchlorate.

    Science.gov (United States)

    Becker, Collin R; Currano, Luke J; Churaman, Wayne A; Stoldt, Conrad R

    2010-11-01

    Porous silicon (PS) films up to ∼150 μm thick with specific surface area similar to 700 m(2)/g and pore diameters similar to 3 nm are fabricated using a galvanic corrosion etching mechanism that does not require a power supply. After fabrication, the pores are impregnated with the strong oxidizer sodium perchlorate (NaClO(4)) to create a composite that constitutes a highly energetic system capable of explosion. Using bomb calorimetry, the heat of reaction is determined to be 9.9 ± 1.8 and 27.3 ± 3.2 kJ/g of PS when ignited under N(2) and O(2), respectively. Differential scanning calorimetry (DSC) reveals that the energy output is dependent on the hydrogen termination of the PS.

  7. Ion exchange treatment of rinse water generated in the galvanizing process.

    Science.gov (United States)

    Marañón, Elena; Fernández, Yolanda; Castrillón, Leonor

    2005-01-01

    A study was conducted of the viability of using the cationic exchange resins Amberlite IR-120 and Lewatit SP-112 to treat rinse water generated in the galvanizing process as well as acidic wastewater containing zinc (Zn) and iron (Fe). Solutions containing either 100 mg/L of Zn at pH 5.6 (rinse water) or Fe and Zn at concentrations of 320 and 200 mg/L at pH 1.5 (acidic water), respectively, were percolated through packed beds until the resins were exhausted. Breakthrough capacities obtained ranged between 1.1 and 1.5 meq metal/mL resin. The elution of metal and the regeneration of resins were performed with hydrochloric acid. The influence of the flowrate used during the loading stage was also studied, with 0.5 bed volumes/min (3.2 cm/min) found to be the optimum flowrate.

  8. Determination of the forming limit diagram of zinc electro-galvanized steel sheets

    Directory of Open Access Journals (Sweden)

    W. Fracz

    2012-04-01

    Full Text Available Forming limit curves (FLC of deep drawing steel sheets have been determined experimentally and calculated on the base of the material tensile properties following the Hill, Swift, Marciniak-Kuczyński and Sing-Rao methods. Only the FLC modeled from a singly linear forming limit stress curve exhibits good consistence with experimental curve. It was established that a linearized limit stress locus describes adequately the actual localized neck conditions for the material chosen in this study. The quantitative X-ray microanalysis of the Fe contents in the sheet surface layer composition was used to determine cracking limit curve (CLC of electro-galvanized steel sheet. The change in zinc layer (and base sheet metal thickness was used as a criteria in calculation of the CLC.

  9. SYMPATHETIC SKIN RESPONSE AND GALVANIC SKIN RESISTANCE IN MALES WITH TYPE 2 DIABETES MELLITUS

    Directory of Open Access Journals (Sweden)

    Saravanan Mohanraj

    2016-06-01

    Full Text Available BACKGROUND Diabetes mellitus, a metabolic disorder affects the nervous system due to alteration in various metabolic pathways. As neuropathy manifests in longstanding diabetes mellitus, autonomic nervous system also gets affected. The study was started based on the hypothesis that the sweat glands innervated by autonomic nervous system will be affected in patients with type 2 diabetes mellitus patients with clinical features of neuropathy. This study was undertaken to compare the sympathetic skin response (SSR and galvanic skin resistance (GSR in males with type 2 diabetes mellitus and in controls. METHODS Thirty males in the age group of 45-55 years, known to have diabetes mellitus and having a history of neuropathic symptoms served as subjects and thirty males in the same age group with no history of diabetes mellitus and neuropathy served as controls. SSR and GSR were recorded using Recorders and Medicare Systems 4 channel polygraph in the noise and light reduced research laboratory, Department of Physiology. All the recordings were done between 10-12 noon at ambient temperature. SSR was measured by deep inspiration and the GSR was measured in the supine and standing response. Comparison of latency and amplitude of the sympathetic skin response and the percentage of decrease in galvanic skin resistance was done. RESULT A statistically significant delay in the latency and a reduction in the amplitude of sympathetic skin response was observed in the diabetes patients. There was a lesser percentage of decrease in GSR in the diabetic patients. CONCLUSION This study shows that the SSR and GSR responses are significantly reduced in diabetic individuals and can be used as a diagnostic tool in the detection of diabetic autonomic neuropathy.

  10. Influence of laser beam incidence angle on laser lap welding quality of galvanized steels

    Science.gov (United States)

    Mei, Lifang; Yan, Dongbing; Chen, Genyu; Wang, Zhenhui; Chen, Shuixuan

    2017-11-01

    Based on the characteristics of laser welded structural parts of auto bodies, the influence of variation in laser beam incidence angle on the lap welding performance of galvanized auto-body sheets was studied. Lap welding tests were carried out on the galvanized sheets for auto-body application at different laser beam incidence angles by using the optimal welding parameters obtained through orthogonal experiment. The effects of incidence angle variation on seam appearance, cross-sectional shape, joint mechanical properties and microstructure of weldments were analyzed. In addition, the main factors influencing the value of incidence angle were investigated. According to the results, the weld seams had a good appearance as well as a fine, and uniform microstructure when the laser beam incidence angle was smaller than the critical incidence angle, and thus they could withstand great tensile and shear loads. Moreover, all tensile-shear specimens were fractured in the base material zone. When the laser beam incidence angle was larger than the critical incidence angle, defects like shrinkage and collapse tended to emerge, thereby resulting in the deteriorated weldability of specimens. Meanwhile, factors like the type and thickness of sheet, weld width as well as inter-sheet gap all had a certain effect on the value of laser beam incidence angle. When the sheet thickness was small and the weld width was narrow, the laser beam incidence angle could be increased appropriately. At the same time, small changes in the inter-sheet gap could greatly impact the value of incidence angle. When the inter-sheet gap was small, the laser beam incidence angle should not be too large.

  11. Results obtained from patients referred for the investigation of complaints related to oral galvanism.

    Science.gov (United States)

    Hugoson, A

    1986-01-01

    One hundred consecutive patients, 74 women and 26 men, aged between 18 and 83 years (mean = 54.8 years), referred with complaints related to oral galvanism were investigated and treated and the treatment results were evaluated after 2-3 years. Forty of the patients reported facial pain, pain from the teeth, temporomandibular joints (TMJ) and masticatory muscles and TMJ clicking and locking and 26 reported headache. Smarting in the oral mucosa, smarting of the tongue and xerostomia were reported by 26, 21 and 24 patients, respectively, and 30 patients reported an unpleasant taste, a metallic taste or a battery taste. The same patient often reported several symptoms. The patients also reported various general symptoms, above all joint symptoms, pain in the back, neck and shoulders and general muscular pain but also tiredness, weakness, difficulty in concentrating, depression and insomnia. After clinical and radiological examination, salivary tests, determination of the maximum galvanic current at metallic contacts and screening for contact allergy to dental materials, various oral diagnoses could be established. Most of the patients exhibited functional disturbances of the masticatory system, periodontitis, smarting of the oral mucosa, xerostomia, pulpitis and pulpal necrosis and mucosal lesions. The medical illnesses the patients reported themselves to be suffering from or had been treated for included cardiovascular disorders, high and low blood pressure, asthma, rheumatic disorders, diabetes, pernicious anaemia, gastritis and peptic ulcer. Seventy-six patients took drugs regularly. In most cases there were several oral, dental and medical explanations for the symptoms.(ABSTRACT TRUNCATED AT 250 WORDS)

  12. Corrosion behavior of HVOF sprayed hard face coatings in alkaline-sulfide solution

    Science.gov (United States)

    Li, Shenhou; Guo, Zhixing; Xiong, Ji; Lei, Yong; Li, Yuxi; Tang, Jun; Liu, Junbo; Ye, Junliu

    2017-09-01

    The paper focuses on the corrosion behavior of high velocity oxygen fuel (HVOF) sprayed WC-17Co, WC-10Co-4Cr, Cr3C2-25NiCr coatings in alkaline-sulfide solution (S2-, 0.2 ml/L, pH = 10). Eighteen days of immersion test is carried out and corrosion rate analysis shows that the Cr3C2-NiCr coating of low porosity exhibits the best corrosion resistance. In alkaline-sulfide solutions, porosity, passive film and microgalvanic between hard phase and binder phase have significant effect on the corrosion behavior of coatings. The corrosion mainly occurs in binder phase from SEM, though WO3, WS2, Cr2S3 are detected in XPS. In WC-17Co coating, the binder phase Co transforms to Co oxides and serious corrosion can be observed in binder phase. WC-10Co-4Cr coatings suffer localized corrosion since galvanic corrosion occurs between locations with different solubilities of W in Co binder. Cr3C2-25NiCr coating shows slight corrosion with the formation of NiS/Ni2O3/Cr2O3from the binder and Cr2S3 from the hard phase. The results are verified by the polarization curves, which show the longest passive region and lowest Icorrosion of Cr3C2-25NiCr coating.

  13. Coatings and Corrosion Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose: The mission of the Coatings and Corrosion Laboratory is to develop and analyze the effectiveness of innovative coatings test procedures while evaluating the...

  14. Exposure testing of fasteners in preservative treated wood : gravimetric corrosion rates and corrosion product analyses

    Science.gov (United States)

    Samuel L. Zelinka; Rebecca J. Sichel; Donald S. Stone

    2010-01-01

    Research was conducted to determine the corrosion rates of metals in preservative treated wood and also understand the mechanism of metal corrosion in treated wood. Steel and hot-dip galvanized steel fasteners were embedded in wood treated with one of six preservative treatments and exposed to 27oC at 100% relative humidity for 1 year. The...

  15. Randomized controlled trial comparing the effectiveness of the ultrasound-guided galvanic electrolysis technique (USGET) versus conventional electro-physiotherapeutic treatment on patellar tendinopathy

    National Research Council Canada - National Science Library

    Abat, F; Sánchez-Sánchez, J L; Martín-Nogueras, A M; Calvo-Arenillas, J I; Yajeya, J; Méndez-Sánchez, R; Monllau, J C; Gelber, P E

    2016-01-01

    .... The purpose of this study is to compare, in a randomized controlled trial, the clinical efficacy of eccentric exercise combined with either an ultrasound-guided galvanic electrolysis technique (USGET...

  16. New process to treat the effluents of galvanic industry; Un nuevo proceso con vertido cero para tratar los efluentes producidos por la industria de galvanotecnia

    Energy Technology Data Exchange (ETDEWEB)

    Cosmen, P.; Ruiz, M.; Nogueira, E.D.; Tamayo, J.; Navarro, M.

    1995-12-01

    The galvanic industries are very spread, mainly in small specialized plants. These are small family business without enough power to apply the technical and economical solutions to solve their effluents problems.

  17. Development of environmentally friendly non-chrome conversion coatings for cold-rolled steel

    Science.gov (United States)

    Zhang, Jinming

    Steel producers use various organic and inorganic coatings to protect cold-rolled steel (CRS) sheets from corrosion during shipment and storage. It is well known that CRS sheets can be protected from corrosion by galvanizing, phosphating, chromating, topcoating with organic, or their combinations. The chromate rinsing is particularly effective for preventing white rusting of galvanized steel. But there is an increasing interest in a replacement for the chromating process because of environmental and health concerns. The objective of the present work is to develop a chrome-free conversion coating for steel sheets. Various carboxylic acids and their salts have been studied for coating phosphated electrogalvanized (EG) steel sheets, including 10-undecenoic acid (UA), oleic acid (OA), and other fatty acids such as stearic acid (SA) and palmitic acid (PA). When they were used alone, or subsequently coated with resin, they could produce a highly hydrophobic surface and improve the corrosion resistance. Thiols such as 1-octadecanethiol (ODT) can form a self-assembled monolayer on metal substrates. This close-packed monolayer could provide an excellent corrosion resistance for EG steel sheets. It was capable of withstanding 50˜60 hours of salt spray test (SST) although its thickness was only a few nanometers. The EG steel itself usually started rusting only after 2˜4 hours of salt spray. In another coating system, thiols were mixed with a conventional resin to improve the corrosion resistance of EG steel. This new technique gave 100˜120 hours of corrosion resistance. When the resin was applied directly on EG steel surface, its corrosion resistance was less than 72 hours. It was shown that further optimization of this technique increased the corrosion resistance to 200 hours and more in the standard SST.

  18. Electrocurtain coating process for coating solar mirrors

    Science.gov (United States)

    Kabagambe, Benjamin; Boyd, Donald W.; Buchanan, Michael J.; Kelly, Patrick; Kutilek, Luke A.; McCamy, James W.; McPheron, Douglas A.; Orosz, Gary R.; Limbacher, Raymond D.

    2013-10-15

    An electrically conductive protective coating or film is provided over the surface of a reflective coating of a solar mirror by flowing or directing a cation containing liquid and an anion containing liquid onto the conductive surface. The cation and the anion containing liquids are spaced from, and preferably out of contact with one another on the surface of the reflective coating as an electric current is moved through the anion containing liquid, the conductive surface between the liquids and the cation containing liquid to coat the conductive surface with the electrically conductive coating.

  19. The corrosion behaviour of galvanized steel in cooling tower water containing a biocide and a corrosion inhibitor.

    Science.gov (United States)

    Minnoş, Bihter; Ilhan-Sungur, Esra; Çotuk, Ayşın; Güngör, Nihal Doğruöz; Cansever, Nurhan

    2013-01-01

    The corrosion behaviour of galvanized steel in cooling tower water containing a biocide and a corrosion inhibitor was investigated over a 10-month period in a hotel. Planktonic and sessile numbers of sulphate reducing bacteria (SRB) and heterotrophic bacteria were monitored. The corrosion rate was determined by the weight loss method. The corrosion products were analyzed by energy dispersive X-ray spectroscopy and X-ray diffraction. A mineralized, heterogeneous biofilm was observed on the coupons. Although a biocide and a corrosion inhibitor were regularly added to the cooling water, the results showed that microorganisms, such as SRB in the mixed species biofilm, caused corrosion of galvanized steel. It was observed that Zn layers on the test coupons were completely depleted after 3 months. The Fe concentrations in the biofilm showed significant correlations with the weight loss and carbohydrate concentration (respectively, p < 0.01 and p < 0.01).

  20. Pioneer colonizer microorganisms in biofilm formation on galvanized steel in a simulated recirculating cooling-water system.

    Science.gov (United States)

    Doğruöz, Nihal; Göksay, Duygu; Ilhan-Sungur, Esra; Cotuk, Ayşin

    2009-09-01

    Some bacteria have a higher tendency to produce biofilm than others. Especially, Pseudomonas and Aeromonas strains are acknowledged to be pioneer colonizers and are predominant in biofilm formation. We examined biofilm formation and first attachment maintance of biofilms of Pseudomonas spp., Pseudomonas aeruginosa, Aeromonas spp, sulphate reducing bacteria and filamentous fungi. A simulated recirculating cooling-water system was used. Heterotrophic bacteria counts on galvanized steel and glass surfaces rose during the tidy period of 720 hours. In addition, we determined that although Pseudomonas spp., Pseudomonas aeruginosa and Aeromonas spp. were the pioneer colonizers, they surprisingly could not be determined in the biofilms on both types of surface after 456 hours. Sulphate reducing bacteria were observed in biofilms on both surfaces from the outset of the experiments. Filamentous fungi were seen on the galvanized steel and glass surfaces after 0.5 h. Copyright 2009 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  1. Study of the Reaction Rate of Gold Nanotube Synthesis from Sacrificial Silver Nanorods through the Galvanic Replacement Method

    OpenAIRE

    Sunil Kwon; Hyunbae Dong; Sang-Yup Lee

    2010-01-01

    An investigation was carried out about the gold nanotube synthesis via a galvanic replacement reaction. The progress of the gold nanotube synthesis was investigated using electron microscopy and UV-Vis spectroscopy. In addition, the reaction rates of gold nanotube formation in the early stage of the reaction were studied. The chlorine ion concentration linearly increased with the gold precursor concentration but deviated from the stoichiometric amounts. This deviation was probably due to AgCl...

  2. Alexander von Humboldt: galvanism, animal electricity, and self-experimentation part 2: the electric eel, animal electricity, and later years.

    Science.gov (United States)

    Finger, Stanley; Piccolino, Marco; Stahnisch, Frank W

    2013-01-01

    After extensive experimentation during the 1790s, Alexander von Humboldt remained skeptical about "animal electricity" (and metallic electricity), writing instead about an ill-defined galvanic force. With his worldview and wishing to learn more, he studied electric eels in South America just as the new century began, again using his body as a scientific instrument in many of his experiments. As had been the case in the past and for many of the same reasons, some of his findings with the electric eel (and soon after, Italian torpedoes) seemed to argue against biological electricity. But he no longer used galvanic terminology when describing his electric fish experiments. The fact that he now wrote about animal electricity rather than a different "galvanic" force owed much to Alessandro Volta, who had come forth with his "pile" (battery) for multipling the physical and perceptable effects of otherwise weak electricity in 1800, while Humboldt was deep in South America. Humboldt probably read about and saw voltaic batteries in the United States in 1804, but the time he spent with Volta in 1805 was probably more significant in his conversion from a galvanic to an electrical framework for understanding nerve and muscle physiology. Although he did not continue his animal electricity research program after this time, Humboldt retained his worldview of a unified nature and continued to believe in intrinsic animal electricity. He also served as a patron to some of the most important figures in the new field of electrophysiology (e.g., Hermann Helmholtz and Emil du Bois-Reymond), helping to take the research that he had participated in to the next level.

  3. Isolation of a sulfide-producing bacterial consortium from cooling-tower water: Evaluation of corrosive effects on galvanized steel.

    Science.gov (United States)

    Ilhan-Sungur, Esra; Ozuolmez, Derya; Çotuk, Ayşın; Cansever, Nurhan; Muyzer, Gerard

    2017-02-01

    Sulfidogenic Clostridia and sulfate reducing bacteria (SRB) often cohabit in nature. The presence of these microorganisms can cause microbially influenced corrosion (MIC) of materials in different ways. To investigate this aspect, bacteria were isolated from cooling tower water and used in corrosion tests of galvanized steel. The identity of the isolates was determined by comparative sequence analysis of PCR-amplified 16S rDNA gene fragments, separated by denaturing gradient gel electrophoresis (DGGE). This analysis showed that, in spite of the isolation process, colonies were not pure and consisted of a mixture of bacteria affiliated with Desulfosporosinus meridiei and Clostridium sp. To evaluate the corrosive effect, galvanized steel coupons were incubated with a mixed culture for 4, 8, 24, 72, 96, 168, 360 and 744 h, along with a control set in sterile culture medium only. The corrosion rate was determined by weight loss, and biofilm formation and corroded surfaces were observed by scanning electron microscopy (SEM). Although the sulfide-producing bacterial consortium led to a slight increase in the corrosion of galvanized steel coupons, when compared to the previous studies it can be said that Clostridium sp. can reduce the corrosive effect of the Desulfosporosinus sp. strain. Copyright © 2016 Elsevier Ltd. All rights reserved.

  4. Properties of Galvanized and Galvannealed Advanced High Strength Hot Rolled Steels

    Energy Technology Data Exchange (ETDEWEB)

    V.Y. Guertsman; E. Essadiqi; S. Dionne; O. Dremmailova; R. Bouchard; B. Voyzelle; J. McDermid; R. Fourmentin

    2008-04-01

    The objectives of the project were (i) to develop the coating process information to achieve good quality coatings on 3 advanced high strength hot rolled steels while retaining target mechanical properties, (ii) to obtain precise knowledge of the behavior of these steels in the various forming operations and (iii) to establish accurate user property data in the coated conditions. Three steel substrates (HSLA, DP, TRIP) with compositions providing yield strengths in the range of 400-620 MPa were selected. Only HSLA steel was found to be suitable for galnaizing and galvannealing in the hot rolled condition.

  5. An investigation of the electrochemical action of the epoxy zinc-rich coatings containing surface modified aluminum nanoparticle

    Science.gov (United States)

    Jalili, M.; Rostami, M.; Ramezanzadeh, B.

    2015-02-01

    Aluminum nanoparticle was modified with amino trimethylene phosphonic acid (ATMP). The surface characterization of the nanoparticles was done by X-ray photo electron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and thermal gravimetric analysis. The influence of the replacement of 2 wt% of zinc dust in the standard zinc-rich epoxy coating by nanoparticles on the electrochemical action of the coating was studied by electrochemical impedance spectroscopy (EIS) and salt spray tests. The morphology and phase composition of the zinc rich paints were evaluated by X-ray diffraction (XRD) and filed-emission scanning electron microscopy (FE-SEM). Results showed that the ATMP molecules successfully adsorbed on the surface of Al nanoparticles. Results obtained from salt spray and electrochemical measurements revealed that the addition of surface modified nanoparticles to the zinc rich coating enhanced its galvanic action and corrosion protection properties.

  6. Ternary cobalt-molybdenum-zirconium coatings for alternative energies

    Science.gov (United States)

    Yar-Mukhamedova, Gulmira; Ved', Maryna; Sakhnenko, Nikolay; Koziar, Maryna

    2017-11-01

    Consistent patterns for electrodeposition of Co-Mo-Zr coatings from polyligand citrate-pyrophosphate bath were investigated. The effect of both current density amplitude and pulse on/off time on the quality, composition and surface morphology of the galvanic alloys were determined. It was established the coating Co-Mo-Zr enrichment by molybdenum with current density increasing up to 8 A dm-2 as well as the rising of pulse time and pause duration promotes the content of molybdenum because of subsequent chemical reduction of its intermediate oxides by hydrogen ad-atoms. It was found that the content of the alloying metals in the coating Co-Mo-Zr depends on the current density and on/off times extremely and maximum Mo and Zr content corresponds to the current density interval 4-6 A dm-2, on-/off-time 2-10 ms. Chemical resistance of binary and ternary coatings based on cobalt is caused by the increased tendency to passivity and high resistance to pitting corrosion in the presence of molybdenum and zirconium, as well as the acid nature of their oxides. Binary coating with molybdenum content not less than 20 at.% and ternary ones with zirconium content in terms of corrosion deep index are in a group ;very proof;. It was shown that Co-Mo-Zr alloys exhibits the greatest level of catalytic properties as cathode material for hydrogen electrolytic production from acidic media which is not inferior a platinum electrode. The deposits Co-Mo-Zr with zirconium content 2-4 at.% demonstrate high catalytic properties in the carbon(II) oxide conversion. This confirms the efficiency of materials as catalysts for the gaseous wastes purification and gives the reason to recommend them as catalysts for red-ox processes activating by oxygen as well as electrode materials for red-ox batteries.

  7. Phosphate coating on stainless steel 304 sensitized;Recubrimiento fosfatado sobre acero inoxidable 304 sensibilizado

    Energy Technology Data Exchange (ETDEWEB)

    Cruz V, J. P. [IPN, Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada, Unidad Altamira, Km. 14.5 Carretera Tampico-Puerto Industrial Altamira, 89600 Altamira, Tamaulipas (Mexico); Vite T, J. [ININ, Carretera Mexico-Toluca s/n, Ocoyoacac 52750, Estado de Mexico (Mexico); Castillo S, M.; Vite T, M., E-mail: jpcruz@ipn.m [IPN, Escuela Superior de Ingenieria Mecanica y Electrica, Seccion de Estudios de Posgrado e Investigacion, Unidad Profesional -Adolfo Lopez Mateos-, Zacatenco, 07738 Mexico, D. F. (Mexico)

    2009-07-01

    The stainless steel 304 can be sensitized when welding processes are applied, that causes the precipitation of chromium carbide in the grain limits, being promoted in this way the formation of galvanic cells and consequently the corrosion process. Using a phosphate coating is possible to retard the physiochemical damages that can to happen in the corrosion process. The stainless steel 304 substrate sensitized it is phosphate to base of Zn-Mn, in a immersion cell very hot. During the process was considered optimization values, for the characterization equipment of X-rays diffraction and scanning electron microscopy was used. The XRD technique confirmed the presence of the phases of manganese phosphate, zinc phosphate, as well as the phase of the stainless steel 304. When increasing the temperature from 60 to 90 C in the immersion process a homogeneous coating is obtained. (Author)

  8. Electrodes synthesized from carbon nanostructures coated with a smooth and conformal metal adlayer

    Science.gov (United States)

    Adzic, Radoslav; Harris, Alexander

    2014-04-15

    High-surface-area carbon nanostructures coated with a smooth and conformal submonolayer-to-multilayer thin metal films and their method of manufacture are described. The preferred manufacturing process involves the initial oxidation of the carbon nanostructures followed by a surface preparation process involving immersion in a solution with the desired pH to create negative surface dipoles. The nanostructures are subsequently immersed in an alkaline solution containing a suitable quantity of non-noble metal ions which adsorb at surface reaction sites. The metal ions are then reduced via chemical or electrical means. The nanostructures are exposed to a solution containing a salt of one or more noble metals which replace adsorbed non-noble surface metal atoms by galvanic displacement. The process can be controlled and repeated to obtain a desired film coverage. The resulting coated nanostructures may be used, for example, as high-performance electrodes in supercapacitors, batteries, or other electric storage devices.

  9. Flow coating apparatus and method of coating

    Science.gov (United States)

    Hanumanthu, Ramasubrahmaniam; Neyman, Patrick; MacDonald, Niles; Brophy, Brenor; Kopczynski, Kevin; Nair, Wood

    2014-03-11

    Disclosed is a flow coating apparatus, comprising a slot that can dispense a coating material in an approximately uniform manner along a distribution blade that increases uniformity by means of surface tension and transfers the uniform flow of coating material onto an inclined substrate such as for example glass, solar panels, windows or part of an electronic display. Also disclosed is a method of flow coating a substrate using the apparatus such that the substrate is positioned correctly relative to the distribution blade, a pre-wetting step is completed where both the blade and substrate are completed wetted with a pre-wet solution prior to dispensing of the coating material onto the distribution blade from the slot and hence onto the substrate. Thereafter the substrate is removed from the distribution blade and allowed to dry, thereby forming a coating.

  10. Central adaptation to repeated galvanic vestibular stimulation: implications for pre-flight astronaut training.

    Directory of Open Access Journals (Sweden)

    Valentina Dilda

    Full Text Available Healthy subjects (N = 10 were exposed to 10-min cumulative pseudorandom bilateral bipolar Galvanic vestibular stimulation (GVS on a weekly basis for 12 weeks (120 min total exposure. During each trial subjects performed computerized dynamic posturography and eye movements were measured using digital video-oculography. Follow up tests were conducted 6 weeks and 6 months after the 12-week adaptation period. Postural performance was significantly impaired during GVS at first exposure, but recovered to baseline over a period of 7-8 weeks (70-80 min GVS exposure. This postural recovery was maintained 6 months after adaptation. In contrast, the roll vestibulo-ocular reflex response to GVS was not attenuated by repeated exposure. This suggests that GVS adaptation did not occur at the vestibular end-organs or involve changes in low-level (brainstem-mediated vestibulo-ocular or vestibulo-spinal reflexes. Faced with unreliable vestibular input, the cerebellum reweighted sensory input to emphasize veridical extra-vestibular information, such as somatosensation, vision and visceral stretch receptors, to regain postural function. After a period of recovery subjects exhibited dual adaption and the ability to rapidly switch between the perturbed (GVS and natural vestibular state for up to 6 months.

  11. An experimental analysis to monitor and manage stress among engineering students using Galvanic Skin Response meter.

    Science.gov (United States)

    Joshi, Anurag; Kiran, Ravi; Sah, Ash Narayan

    2017-01-01

    This paper studies the impact of musical religious songs (hymns) for managing stress of Indian Engineering students through Galvanic Skin Response (GSR). The objective of the paper is to find out, whether listening to hymns is able to reduce the value of GSR. Sample students were selected through initial screening and the students who reported high mental stress during the interview were selected for the main drills. All the readings were taken using a GSR meter. Statistical t-test was used for the purpose of hypothesis testing. The study examines the relation between GSR and stress. The results indicated that listening to hymns had a significant effect on the value of GSR. The results highlight that GSR decreased at t = 300 seconds for the experimental group, who listened to hymns, as compared to control group (not exposed to the same). It is recommended that, this amazingly effortless and yet highly efficient traditional technique of listening to hymns be made a part of student's routine curriculum. The paper aims at spreading awareness of listening to hymns as one of the modes of Stress Management amongst Indian Engineering Students.

  12. Comparison of Postural Responses to Galvanic Vestibular Stimulation between Pilots and the General Populace

    Directory of Open Access Journals (Sweden)

    Yang Yang

    2015-01-01

    Full Text Available Galvanic vestibular stimulation (GVS can be used to study the body’s response to vestibular stimuli. This study aimed to investigate whether postural responses to GVS were different between pilots and the general populace. Bilateral bipolar GVS was applied with a constant-current profile to 12 pilots and 12 control subjects via two electrodes placed over the mastoid processes. Both GVS threshold and the center of pressure’s trajectory (COP’s trajectory were measured. Position variability of COP during spontaneous body sway and peak displacement of COP during GVS-induced body sway were calculated in the medial-lateral direction. Spontaneous body sway was slight for all subjects, and there was no significant difference in the value of COP position variability between the pilots and controls. Both the GVS threshold and magnitude of GVS-induced body deviation were similar for different GVS polarities. GVS thresholds were similar between the two groups, but the magnitude of GVS-induced body deviation in the controls was significantly larger than that in the pilots. The pilots showed less GVS-induced body deviation, meaning that pilots may have a stronger ability to suppress vestibular illusions.

  13. The sorption-chromaticity determination of Fe(III in the waters of the galvanic production

    Directory of Open Access Journals (Sweden)

    P. T. Sukhanov

    2017-01-01

    Full Text Available Developed out express Sorption-colorimetric methods for the determination of iron in water, based on the sorption concentration of detecting component of the solution impregnated in the polyurethane foam, the formation on the surface of a colored compound and then its definition in the sorbent matrix by measuring color intensity or chromaticity characteristics. The first method is based on determining the agitation of the sample solution with a tablet impregnated with PPU known mass, from which the air bubbles are removed, the second dynamic – by sampling by suction solution in the analytical cartridge impregnated with PPU. Discoloration polyurethane indicates the presence of iron (III in water, and its content was determined by comparing the color intensity of foam tablets previously prepared color chart or chromaticity characteristics comparing analyte and standard solutions. The conditions of sorption-photometric analysis: the concentration of the photometric reagent impregnated in the foam, the degree of loading it impregnant, the phases of contact, the acidity of the environment. When using analytical cartridges lower limit of detection is 2 times higher, and the measurement error to 3.5% lower than with the tablets. The proposed test methods using polyurethane enable to carry out the analysis of wash water and the total flow of galvanizing plant before and after neutralization station “on the spot”, without the use of sophisticated instruments and highly skilled operator.

  14. Greenvec Game for Skin Conductivity Level (SCL Biofeedback Performance Simulator Using Galvanic Skin Response (GSR Sensor

    Directory of Open Access Journals (Sweden)

    A.Noraziah

    2015-02-01

    Full Text Available The increasing fame of biofeedback game has brought convenience to human life. More and more people rely on biofeedback game as an alternative medical treatment to overcome their stress problems. GreenVec Biofeedback Game (GVBG is a biofeedback game-based application that able to measure the skin conductivity of the player with an integration of Galvanic Skin Response (GSR sensor. The measurement of the skin conductivity is crucial as an indicator for human meditation improvement in terms of stress control. In addition, GVBG spread awareness on global green technology issues, specifically about the Electric Vehicles (EV topics to all users throughout the game process. The measured Skin Conductivity Level (SCL corresponds to the player’s awareness of the green EV through the GVBG Simulator. Furthermore, GVBGsimulates the biofeedback performance through the measured SCL. It creates a short report on the player’s SCL based on the GSR sensor data and the game results at the end of the game session. From the results, the awareness on the EV is high when the SCL is high, whereas the awareness on the EV is low when the SCL is low. Therefore, GVBG Simulator helps users to train accordingly in order to reduce stress while at the same time gain awareness on the green technology issues with EV.

  15. Effect of noisy galvanic vestibular stimulation on center of pressure sway of static standing posture.

    Science.gov (United States)

    Inukai, Yasuto; Otsuru, Naofumi; Masaki, Mitsuhiro; Saito, Kei; Miyaguchi, Shota; Kojima, Sho; Onishi, Hideaki

    2017-10-17

    The vestibular system is involved in the control of standing balance. Galvanic vestibular stimulation (GVS) is a noninvasive technique that can stimulate the vestibular system. In recent years, noisy GVS (nGVS) using noise current stimulation has been attempted, but it has not been clarified whether it affects postural sway in open-eye standing. The purpose of this study was to clarify the influence of nGVS on the center of pressure (COP) sway measurement in open-eye standing postural control and identify the responders of nGVS. nGVS (0.1-640 Hz) was delivered at 0.4 and 1.0 mA over the bipolar mastoid. COP sway root mean square area, sway path length, medio-lateral (ML) mean velocity, and antero-posterior (AP) mean velocity before and during nGVS in an open-eye standing posture was measured. nGVS at 0.4 and 1.0 mA significantly reduced sway path length, mean velocity. The stimulation effect of nGVS was also large in subjects with a long sway path. For subjects with high COP sway of Baseline, nGVS was effective even with stimulation for a short duration (5 s). These findings suggest that nGVS improves postural sway in an open-eye standing posture among young subjects. Copyright © 2017 Elsevier Inc. All rights reserved.

  16. The sensitivity of Galvanic Skin Response for assessing mental workload in Indonesia.

    Science.gov (United States)

    Widyanti, Ari; Muslim, Khoirul; Sutalaksana, Iftikar Zahedi

    2017-01-01

    Objective measures have been shown to be equally sensitive in different cultures. However, these measures need special devices that are relatively expensive and need expertise to analyze the result. In Indonesia, there is a need for a sensitive and affordable mental workload measure. To evaluate the sensitivity of Galvanic Skin Response (GSR) in assessing mental workload in Indonesia. A total of 72 Indonesian students with normal visual capability. Participants were asked to work on visual memory search task with a secondary task of counting with three different levels of difficulty. GSR, Heart Rate Variability (HRV), and the NASA-TLX were administered prior to, during, and after the tasks. GSR measure was compared to NASA-TLX and HRV measures. Like the HRV, GSR showed to be sensitive in distinguishing rest and task condition significantly but not sensitive in distinguishing different levels of mental workload. In contrast, both the NASA-TLX and performance measure were sensitive in differentiating different levels of mental workload. GSR has potential as a simple, cost-effective tool for measuring mental workload in Indonesia.

  17. Molecular methods resolve the bacterial composition of natural marine biofilms on galvanically coupled stainless steel cathodes.

    Science.gov (United States)

    Oldham, Athenia L; Steinberg, Mia K; Duncan, Kathleen E; Makama, Zakari; Beech, Iwona

    2017-02-01

    Navy vessels consist of various metal alloys and biofilm accumulation at the metal surface is thought to play a role in influencing metal deterioration. To develop better strategies to monitor and control metallic biofilms, it is necessary to resolve the bacterial composition within the biofilm. This study aimed to determine if differences in electrochemical current could influence the composition of dominant bacteria in a metallic biofilm, and if so, determine the level of resolution using metagenomic amplicon sequencing. Current was generated by creating galvanic couples between cathodes made from stainless steel and anodes made from carbon steel, aluminum, or copper nickel and exposing them in the Delaware Bay. Stainless steel cathodes (SSCs) coupled to aluminum or carbon steel generated a higher mean current (0.39 mA) than that coupled to copper nickel (0.17 mA). Following 3 months of exposure, the bacterial composition of biofilms collected from the SSCs was determined and compared. Dominant bacterial taxa from the two higher current SSCs were different from that of the low-current SSC as determined by DGGE and verified by Illumina DNA-seq analysis. These results demonstrate that electrochemical current could influence the composition of dominant bacteria in metallic biofilms and that amplicon sequencing is sufficient to complement current methods used to study metallic biofilms in marine environments.

  18. The effect of zinc thickness on corrosion film breakdown of Colombian galvanized steel

    Science.gov (United States)

    Sandoval-Amador, A.; E Torres Ramirez, J.; Cabrales-Villamizar, P. A.; Laverde Cataño, D.; Y Peña-Ballesteros, D.

    2017-12-01

    This work studies the corrosion behaviour of Colombian galvanized steel in solutions of chloride and sulphate ions. The effect of the thickness and exposure time on the film’s breakdown susceptibility and protectiveness of the corrosion products were studied using potentiodynamic polarization curves and electrochemical impedance spectroscopy. The corrosion products were analysed using SEM-EDS and XRD. The samples with a higher thickness level in the zinc film (Z180) have the lowest corrosion rate. In this case, one of the products that was formed by the chemical reactions that occurred was Zinc hydroxide, which exhibits a passive behaviour as observed in the Pourbaix curves of the obtained potentials and in how the different Ph levels of the solutions worked. The sheets with the highest thickness (Z180) had the best performance, since at the end of the study they showed the least amount of damage on the surface of the zinc layer. This is because the thickness of the zinc layer favours the formation of simonkolleite, which is the corrosion product that protects the material under the conditions of the study.

  19. Novel Ag/Si composite particles through galvanic displacement and its conductive application.

    Science.gov (United States)

    Yang, Chenfan; Liu, Xuelong; Lv, Tiezheng; Zhao, Lili; Cui, Can; Wang, Yuying; Cha, Limei

    2016-01-01

    Here we synthesized a novel Ag/Si composite sub-micro particle using galvanic displacement by capitalizing on the active chemical surface of Si particles sludge from wafer-slicing process. Si works as chemical reactant, as well as reaction site to form composite particles. Sequent structural characterizations and analysis which include X-ray diffraction, transmission electron microscopy, scanning electron microscope, energy dispersive X-ray and electrical properties of this composite particle were done. A well-proved hetero-epitaxial growth mechanism could explain Ag nano-island/layer with a satisfactory bond property deposited on the Si surface. Since these Si are mechanically cleaved from crystal, formed conductive Ag/Si composites retain the flake shape from Si sludge particles, and narrow size distribution. They are preferred as conductive fillers, an Ag/Si composite-based conductive ink was prepared, its conductance was tested through screen printing, film thickness and resistivity were measured. The resistivity reached the µΩ cm level, even without optimizing the ink formulation. Our methods not only convert this Si sludge into highly conductive composite particles as filler for applications, but also considerably reduce the consumption of precious metal.

  20. Framing susceptibility in a risky choice game is altered by galvanic vestibular stimulation.

    Science.gov (United States)

    Preuss, Nora; Kalla, Roger; Müri, Rene; Mast, Fred W

    2017-06-07

    Recent research provides evidence that galvanic vestibular stimulation (GVS) has a modulating effect on somatosensory perception and spatial cognition. However, other vestibular stimulation techniques have induced changes in affective control and decision making. The aim of this study was to investigate the effect of GVS on framing susceptibility in a risky-choice game. The participants were to decide between a safe and a risky option. The safe option was framed either positively or negatively. During the task, the participants were exposed to either left anodal/right cathodal GVS, right anodal/left cathodal GVS, or sham stimulation (control condition). While left anodal/right cathodal GVS activated more right-hemispheric vestibular brain areas, right anodal/left cathodal GVS resulted in more bilateral activation. We observed increased framing susceptibility during left anodal/right cathodal GVS, but no change in framing susceptibility during right anodal/left cathodal GVS. We propose that GVS results in increased reliance on the affect heuristic by means of activation of cortical and subcortical vestibular-emotional brain structures and that this effect is modulated by the lateralization of the vestibular cortex.

  1. Wavelet-based artifact identification and separation technique for EEG signals during galvanic vestibular stimulation.

    Science.gov (United States)

    Adib, Mani; Cretu, Edmond

    2013-01-01

    We present a new method for removing artifacts in electroencephalography (EEG) records during Galvanic Vestibular Stimulation (GVS). The main challenge in exploiting GVS is to understand how the stimulus acts as an input to brain. We used EEG to monitor the brain and elicit the GVS reflexes. However, GVS current distribution throughout the scalp generates an artifact on EEG signals. We need to eliminate this artifact to be able to analyze the EEG signals during GVS. We propose a novel method to estimate the contribution of the GVS current in the EEG signals at each electrode by combining time-series regression methods with wavelet decomposition methods. We use wavelet transform to project the recorded EEG signal into various frequency bands and then estimate the GVS current distribution in each frequency band. The proposed method was optimized using simulated signals, and its performance was compared to well-accepted artifact removal methods such as ICA-based methods and adaptive filters. The results show that the proposed method has better performance in removing GVS artifacts, compared to the others. Using the proposed method, a higher signal to artifact ratio of -1.625 dB was achieved, which outperformed other methods such as ICA-based methods, regression methods, and adaptive filters.

  2. The recovery of zinc from hot galvanizing slag in an anion-exchange membrane electrolysis reactor.

    Science.gov (United States)

    Ren, Xiulian; Wei, Qifeng; Hu, Surong; Wei, Sijie

    2010-09-15

    This paper reports the optimization of the process parameters for recovery of zinc from hot galvanizing slag in an anion-exchange membrane electrolysis reactor. The experiments were carried out in an ammoniacal ammonium chloride system. The influence of composition of electrolytes, pH, stirring rate, current density and temperature, on cathodic current efficiency, specific power consumption and anodic dissolution of Zn were investigated. The results indicate that the cathode current efficiency increases and the hydrogen evolution decreased with increasing the cathode current density. The partial current for electrodeposition of Zn has liner relationship with omega(1/2) (omega: rotation rate). The highest current efficiency for dissolving zinc was obtained when NH(4)Cl concentration was 53.46 g L(-1) and the anodic dissolution of zinc was determined by mass transfer rate at stirring rate 0-300 r min(-1). Increase in temperature benefits to improve CE and dissolution of Zn, and reduce cell voltage. Initial pH of electrolytes plays an important role in the deposition and anodic dissolution of Zn. The results of single factor experiment show that about 50% energy consumption was saved for electrodeposition of Zn in the anion-exchange membrane electrolysis reactor. Copyright 2010 Elsevier B.V. All rights reserved.

  3. Standard practice for conducting wire-on-bolt test for atmospheric galvanic corrosion

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    1999-01-01

    1.1 This practice covers the evaluation of atmospheric galvanic corrosion of any anodic material that can be made into a wire when in contact with a cathodic material that can be made into a threaded rod. 1.2 When certain materials are used for the anode and cathode, this practice has been used to rate the corrosivity of atmospheres. 1.3 The wire-on-bolt test was first described in 1955 (1), and has since been used extensively with standard materials to determine corrosivity of atmospheres under the names CLIMAT Test (CLassify Industrial and Marine ATmospheres) (2-5) and ATCORR (ATmospheric CORRosivity) (6-9). 1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations p...

  4. The recovery of zinc from hot galvanizing slag in an anion-exchange membrane electrolysis reactor

    Energy Technology Data Exchange (ETDEWEB)

    Ren Xiulian [College of Ocean, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Wei Qifeng, E-mail: weiqifeng163@163.com [College of Ocean, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Hu Surong; Wei Sijie [College of Ocean, Harbin Institute of Technology at Weihai, Weihai 264209 (China)

    2010-09-15

    This paper reports the optimization of the process parameters for recovery of zinc from hot galvanizing slag in an anion-exchange membrane electrolysis reactor. The experiments were carried out in an ammoniacal ammonium chloride system. The influence of composition of electrolytes, pH, stirring rate, current density and temperature, on cathodic current efficiency, specific power consumption and anodic dissolution of Zn were investigated. The results indicate that the cathode current efficiency increases and the hydrogen evolution decreased with increasing the cathode current density. The partial current for electrodeposition of Zn has liner relationship with {omega}{sup 1/2} ({omega}: rotation rate). The highest current efficiency for dissolving zinc was obtained when NH{sub 4}Cl concentration was 53.46 g L{sup -1} and the anodic dissolution of zinc was determined by mass transfer rate at stirring rate 0-300 r min{sup -1}. Increase in temperature benefits to improve CE and dissolution of Zn, and reduce cell voltage. Initial pH of electrolytes plays an important role in the deposition and anodic dissolution of Zn. The results of single factor experiment show that about 50% energy consumption was saved for electrodeposition of Zn in the anion-exchange membrane electrolysis reactor.

  5. Bioavailability of zinc in two zinc sulfate by-products of the galvanizing industry.

    Science.gov (United States)

    Edwards, H M; Boling, S D; Emmert, J L; Baker, D H

    1998-10-01

    Two Zn depletion/repletion assays were conducted with chicks to determine the relative bioavailability (RBV) of Zn from two new by-products of the galvanizing industry. Using a soy concentrate-dextrose diet, slope-ratio methodology was employed to evaluate two different products: Fe-ZnSO4 x H2O with 20.2% Fe and 13.0% Zn, and Zn-FeSO4 x H2O with 14.2% Fe and 20.2% Zn. Feed-grade ZnSO4 x H2O was used as a standard. Weight gain, tibia Zn concentration, and total tibia Zn responded linearly (P 0.10) from the ZnSO4 standard (100%). Slope-ratio calculations based on total tibia Zn established average Zn RBV values of 126% for Fe-ZnSO4 x H2O and 127% for Zn-FeSO4 x H2O, and these values were greater (P < 0.01) than those of the ZnSO4 standard (100%). It is apparent that both mixed sulfate products of Fe and Zn are excellent sources of bioavailable Zn.

  6. In vivo non-thermal irreversible electroporation impact on rat liver galvanic apparent internal resistance

    Energy Technology Data Exchange (ETDEWEB)

    Golberg, A; Laufer, S [Center for Bioengineering in the Service of Humanity and Society, School of Computer Science and Engineering, Hebrew University of Jerusalem, Jerusalem 91904 (Israel); Rabinowitch, H D [Robert H Smith Faculty of Agriculture, Food and Environment, Robert H Smith Institute of Plant Science and Genetics in Agriculture, Hebrew University of Jerusalem, Rehovot 76 100 (Israel); Rubinsky, B, E-mail: Rabin@agri.huji.ac.il [Department of Mechanical Engineering, Graduate Program in Biophysics, University of California at Berkeley, Berkeley, CA 84720 (United States)

    2011-02-21

    Non-thermal irreversible electroporation (NTIRE) is a biophysical phenomenon which involves application of electric field pulses to cells or tissues, causing certain rearrangements in the membrane structure leading to cell death. The treated tissue ac impedance changes induced by electroporation were shown to be the indicators for NTIRE efficiency. In a previous study we characterized in vitro tissue galvanic apparent internal resistance (GAIR) changes due to NTIRE. Here we describe an in vivo study in which we monitored the GAIR changes of a rat liver treated by NTIRE. Electrical pulses were delivered through the same Zn/Cu electrodes by which GAIR was measured. GAIR was measured before and for 3 h after the treatment at 15 min intervals. The results were compared to the established ac bioimpedance measurement method. A decrease of 33% was measured immediately after the NTIRE treatment and a 40% decrease was measured after 3 h in GAIR values; in the same time 40% and 47% decrease respectively were measured by ac bioimpedance analyses. The temperature increase due to the NTIRE was only 0.5 deg. C. The results open the way for an inexpensive, self-powered in vivo real-time NTIRE effectiveness measurement.

  7. In vivo non-thermal irreversible electroporation impact on rat liver galvanic apparent internal resistance

    Science.gov (United States)

    Golberg, A.; Laufer, S.; Rabinowitch, H. D.; Rubinsky, B.

    2011-02-01

    Non-thermal irreversible electroporation (NTIRE) is a biophysical phenomenon which involves application of electric field pulses to cells or tissues, causing certain rearrangements in the membrane structure leading to cell death. The treated tissue ac impedance changes induced by electroporation were shown to be the indicators for NTIRE efficiency. In a previous study we characterized in vitro tissue galvanic apparent internal resistance (GAIR) changes due to NTIRE. Here we describe an in vivo study in which we monitored the GAIR changes of a rat liver treated by NTIRE. Electrical pulses were delivered through the same Zn/Cu electrodes by which GAIR was measured. GAIR was measured before and for 3 h after the treatment at 15 min intervals. The results were compared to the established ac bioimpedance measurement method. A decrease of 33% was measured immediately after the NTIRE treatment and a 40% decrease was measured after 3 h in GAIR values; in the same time 40% and 47% decrease respectively were measured by ac bioimpedance analyses. The temperature increase due to the NTIRE was only 0.5 °C. The results open the way for an inexpensive, self-powered in vivo real-time NTIRE effectiveness measurement.

  8. Niobium pentoxide coating replacing zinc phosphate coating

    OpenAIRE

    RODRIGUES, P.R.P.; TERADA, M.; JUNIOR, O.R.A.; LOPES, A.C.; COSTA, I.; BANCZEK, E.P.

    2015-01-01

    A new coating made of niobium pentoxide, obtained through the sol-gel process, was developed for the carbon steel (SAE 1010). The corrosion protection provided by this coating was evaluated through electrochemical tests such as: open circuit potential, electrochemical impedance spectroscopy and anodic potentiodynamic polarization in NaCl 0,5 mol L-1 solution. The morphology and composition of the coatings were analyzed using scanning electronic microscopy, energy dispersive spectroscopy and X...

  9. Wear and Corrosion Properties of 316L-SiC Composite Coating Deposited by Cold Spray on Magnesium Alloy

    Science.gov (United States)

    Chen, Jie; Ma, Bing; Liu, Guang; Song, Hui; Wu, Jinming; Cui, Lang; Zheng, Ziyun

    2017-08-01

    In order to improve the wear and corrosion resistance of commonly used magnesium alloys, 316L stainless steel coating and 316L-SiC composite coating have been deposited directly on commercial AZ80 magnesium alloy using cold spraying technology (CS). The microstructure, hardness and bonding strength of as-sprayed coatings were studied. Their tribological properties sliding against Si3N4 and GCr15 steel under unlubricated conditions were evaluated by a ball-on-disk tribometer. Corrosion behaviors of coated samples were also evaluated and compared to that of uncoated magnesium alloy substrate in 3.5 wt.% NaCl solution by electrochemical measurements. Scanning electron microscopy was used to characterize the corresponding wear tracks and corroded surfaces to determine wear and corrosion mechanisms. The results showed that the as-sprayed coatings possessed higher microhardness and more excellent wear resistance than magnesium alloy substrate. Meanwhile, 316L and 316L-SiC coating also reduced the corrosion current density of magnesium alloy and the galvanic corrosion of the substrates was not observed after 200-h neutral salt spray exposure, which demonstrated that corrosion resistance of a magnesium alloy substrate could be greatly improved by cold-sprayed stainless steel-based coatings.

  10. A new advanced experimental setup for in-depth study of the interfacial reaction during reactive wetting.

    Science.gov (United States)

    Frenznick, Sascha; Stratmann, Martin; Rohwerder, Michael

    2008-04-01

    Reactive wetting plays a crucial role in many technical processes, from soldering in microelectronics, production of metal/ceramic composites, to hot dip galvanizing in mass production of zinc coated steel sheet. In all these cases the wetting behavior of metal melts on different surfaces plays a crucial role in material joining and coating. In all these processes the formation of the interfacial reaction layer has to occur within as short a time as possible in order to ensure a fast overall production speed. As the interfacial layer determines the stability of the formed composites, detailed knowledge of its growth mechanisms is required for a directed process optimization. However, the investigation of the processes occurring at the buried interface between substrate and wetting phase is difficult, especially for the case of liquid metal wetting metallic or ceramic solid substrates at high temperatures. Here, a novel advanced technique for the investigation of high temperature wetting processes up to a temperature of 1100 K is presented. It is based on the sessile drop technique but, in addition, allows spinning off the droplet at any chosen wetting time, thus providing direct access to the interfacial reaction layer. Since the experimental setup is integrated into a UHV compatible reaction chamber, not only excellent control of the composition of the atmosphere is ensured, but also direct transfer to surface analytical tools such as scanning electron microscope or electron spectroscopy for chemical analysis without intermediate exposure to air is realized. As will be shown for the case of hot dip galvanising of steel, this is an outstanding advance compared to existing methods.

  11. European coatings conference - Marine coatings. Proceedings

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2008-07-01

    This volume contains 13 lectures (manuscripts or powerpoint foils) with the following topics: 1. Impact of containerization on polyurethane and polyurea in marine and protective coatings (Malte Homann); 2. The application of combinatorial/high-throughput methods to the development of marine coatings (Bret Chisholm); 3. Progress and perspectives in the AMBIO (advanced nanostructured surfaces for the control of biofouling) Project (James Callow); 4. Release behaviour due to shear and pull-off of silicone coatings with a thickness gradient (James G. Kohl); 5. New liquid rheology additives for high build marine coatings (Andreas Freytag); 6. Effective corrosion protection with polyaniline, polpyrrole and polythiophene as anticorrosice additives for marine paints (Carlos Aleman); 7. Potential applications of sol gel technology for marine applications (Robert Akid); 8: Performance of biocide-free Antifouling Coatings for leisure boats (Bernd Daehne); 9. Novel biocidefree nanostructured antifouling coatings - can nano do the job? (Corne Rentrop); 10. One component high solids, VOC compliant high durability finish technology (Adrian Andrews); 11. High solid coatings - the hybrid solution (Luca Prezzi); 12. Unique organofunctional silicone resins for environmentally friendly high-performance coatings (Dieter Heldmann); 13. Silicone-alkyd paints for marine applications: from battleship-grey to green (Thomas Easton).

  12. CHARACTERISTICS OF PROTECTIVE COATINGS

    Directory of Open Access Journals (Sweden)

    Seljaev Vladimir Pavlovich

    2012-09-01

    Full Text Available On the basis of the computer program «Statistical analysis of color components for paint and varnish coatings», methods are suggested and experimental results are obtained for decorative characteristics polyurethane coatings.

  13. Corrosion inhibiting organic coatings

    Energy Technology Data Exchange (ETDEWEB)

    Sasson, E.

    1984-10-16

    A corrosion inhibiting coating comprises a mixture of waxes, petroleum jelly, a hardener and a solvent. In particular, a corrosion inhibiting coating comprises candelilla wax, carnauba wax, microcrystalline waxes, white petrolatum, an oleoresin, lanolin and a solvent.

  14. Nanocrystalline coatings properties forecasting

    Science.gov (United States)

    Eremin, E. N.; Yurov, V. M.; Guchenko, S. A.; Laurynas, V. Ch

    2017-06-01

    The paper considers various properties of nanocrystalline coatings. The methods of determining the surface tension of the deposited coating on the basis of the size dependence of their physical properties. It is shown that predict the mechanical properties of the coatings, their melting point, heat resistance, wear resistance, corrosion resistance, etc. It can be based on a theoretical evaluation of the surface tension.

  15. Spin coating of electrolytes

    Science.gov (United States)

    Stetter, Joseph R.; Maclay, G. Jordan

    1989-01-01

    Methods for spin coating electrolytic materials onto substrates are disclosed. More particularly, methods for depositing solid coatings of ion-conducting material onto planar substrates and onto electrodes are disclosed. These spin coating methods are employed to fabricate electrochemical sensors for use in measuring, detecting and quantifying gases and liquids.

  16. PIT Coating Requirements Analysis

    Energy Technology Data Exchange (ETDEWEB)

    MINTEER, D.J.

    2000-10-20

    This study identifies the applicable requirements for procurement and installation of a coating intended for tank farm valve and pump pit interior surfaces. These requirements are intended to be incorporated into project specification documents and design media. This study also evaluates previously recommended coatings and identifies requirement-compliant coating products.

  17. Coating of graphene

    OpenAIRE

    Schneider, G.F.; Dekker, C.

    2014-01-01

    The present invention is in the field of highly crystalline graphene and coating said graphene with a layer. Said graphene may have further structures, such as nanopores, nanogaps, and nanoribbons. The coated graphene can be used for biomolecular analysis and modification, such as DNA-sequencing, as a sensor, etc. The invention therefor also relates to use of coated graphene.

  18. Effect of dual laser beam on dissimilar welding-brazing of aluminum to galvanized steel

    Science.gov (United States)

    Mohammadpour, Masoud; Yazdian, Nima; Yang, Guang; Wang, Hui-Ping; Carlson, Blair; Kovacevic, Radovan

    2018-01-01

    In this investigation, the joining of two types of galvanized steel and Al6022 aluminum alloy in a coach peel configuration was carried out using a laser welding-brazing process in dual-beam mode. The feasibility of this method to obtain a sound and uniform brazed bead with high surface quality at a high welding speed was investigated by employing AlSi12 as a consumable material. The effects of alloying elements on the thickness of intermetallic compound (IMC) produced at the interface of steel and aluminum, surface roughness, edge straightness and the tensile strength of the resultant joint were studied. The comprehensive study was conducted on the microstructure of joints by means of a scanning electron microscopy and EDS. Results showed that a dual-beam laser shape and high scanning speed could control the thickness of IMC as thin as 3 μm and alter the failure location from the steel-brazed interface toward the Al-brazed interface. The numerical simulation of thermal regime was conducted by the Finite Element Method (FEM), and simulation results were validated through comparative experimental data. FEM thermal modeling evidenced that the peak temperatures at the Al-steel interface were around the critical temperature range of 700-900 °C that is required for the highest growth rate of IMC. However, the time duration that the molten pool was placed inside this temperature range was less than 1 s, and this duration was too short for diffusion-control based IMC growth.

  19. Galvanic vestibular stimulation improves arm position sense in spatial neglect: a sham-stimulation-controlled study.

    Science.gov (United States)

    Schmidt, Lena; Keller, Ingo; Utz, Kathrin S; Artinger, Frank; Stumpf, Oliver; Kerkhoff, Georg

    2013-01-01

    Disturbed arm position sense (APS) is a frequent and debilitating condition in patients with hemiparesis after stroke. Patients with neglect, in particular, show a significantly impaired contralesional APS. Currently, there is no treatment available for this disorder. Galvanic vestibular stimulation (GVS) may ameliorate neglect and extinction by activating the thalamocortical network. The present study aimed to investigate the immediate effects and aftereffects (AEs; 20 minutes) of subsensory, bipolar GVS (M = 0.6 mA current intensity) on APS in stroke patients with versus without spatial neglect and matched healthy controls. A novel optoelectronic arm position device was developed, enabling the precise measurement of the horizontal APS of both arms. In all, 10 healthy controls, 7 patients with left-sided hemiparesis and left-spatial neglect, and 15 patients with left hemiparesis but without neglect were tested. Horizontal APS was measured separately for both forearms under 4 experimental conditions (baseline without GVS, left-cathodal/right-anodal GVS, right-cathodal/left-anodal GVS, sham GVS). The immediate effects during GVS and the AEs 20 minutes after termination of GVS were examined. Patients with neglect showed an impaired contralateral APS in contrast to patients without neglect and healthy controls. Left-cathodal/right-anodal GVS improved left APS significantly, which further improved into the normal range 20 minutes poststimulation. GVS had no effect in patients without neglect but right-cathodal/left-anodal GVS worsened left APS in healthy participants significantly. GVS can significantly improve the impaired APS in neglect. Multisession GVS can be tested to induce enduring therapeutic effects.

  20. Multifaceted Effects of Noisy Galvanic Vestibular Stimulation on Manual Tracking Behavior in Parkinson’s Disease

    Directory of Open Access Journals (Sweden)

    Soojin eLee

    2015-02-01

    Full Text Available Parkinson’s disease (PD is a neurodegenerative movement disorder that is characterized clinically by slowness of movement, rigidity, tremor, postural instability, and often cognitive impairments. Recent studies have demonstrated altered cortico-basal ganglia rhythms in PD, which raises the possibility of a role for non-invasive stimulation therapies such as noisy galvanic vestibular stimulation (GVS. We applied noisy GVS to 12 mild-moderately affected PD subjects (Hoehn & Yahr 1.5-2.5 off medication while they performed a sinusoidal visuomotor joystick tracking task, which alternated between 2 task conditions depending on whether the displayed cursor position underestimated the actual error by 30% (‘Better’ or overestimated by 200% (‘Worse’. Either sham or subthreshold, noisy GVS (0.1-10 Hz, 1/f-type power spectrum was applied in pseudorandom order. We used exploratory (Linear Discriminant Analysis with bootstrapping and confirmatory (robust multivariate linear regression methods to determine if the presence of GVS significantly affected our ability to predict cursor position based on target variables. Variables related to displayed error were robustly seen to discriminate GVS in all subjects particularly in the Worse condition. If we considered higher frequency components of the cursor trajectory as noise, the signal-to-noise ratio of cursor trajectory was significantly increased during the GVS stimulation. The results suggest that noisy GVS influenced motor performance of the PD subjects, and we speculate that they were elicited through a combination of mechanisms: enhanced cingulate activity resulting in modulation of frontal midline theta rhythms, improved signal processing in neuromotor system via stochastic facilitation and/or enhanced vigor known to be deficient in PD subjects. Further work is required to determine if GVS has a selective effect on corrective submovements that could not be detected by the current analyses.

  1. Effects of galvanic vestibular stimulation on postural limb reflexes and neurons of spinal postural network.

    Science.gov (United States)

    Hsu, L-J; Zelenin, P V; Orlovsky, G N; Deliagina, T G

    2012-07-01

    Quadrupeds maintain the dorsal side up body orientation due to the activity of the postural control system driven by limb mechanoreceptors. Binaural galvanic vestibular stimulation (GVS) causes a lateral body sway toward the anode. Previously, we have shown that this new position is actively stabilized, suggesting that GVS changes a set point in the reflex mechanisms controlling body posture. The aim of the present study was to reveal the underlying neuronal mechanisms. Experiments were performed on decerebrate rabbits. The vertebral column was rigidly fixed, whereas hindlimbs were positioned on a platform. Periodic lateral tilts of the platform caused postural limb reflexes (PLRs): activation of extensors in the loaded and flexing limb and a decrease in extensor activity in the opposite (unloaded and extending) limb. Putative spinal interneurons were recorded in segments L4-L5 during PLRs, with and without GVS. We have found that GVS enhanced PLRs on the cathode side and reduced them on the anode side. This asymmetry in PLRs can account for changes in the stabilized body orientation observed in normal rabbits subjected to continuous GVS. Responses to platform tilts (frequency modulation) were observed in 106 spinal neurons, suggesting that they can contribute to PLR generation. Two neuron groups were active in opposite phases of the tilt cycle of the ipsi-limb: F-neurons in the flexion phase, and E-neurons in the extension phase. Neurons were driven mainly by afferent input from the ipsi-limb. If one supposes that F- and E-neurons contribute, respectively, to excitation and inhibition of extensor motoneurons, one can expect that the pattern of response to GVS in F-neurons will be similar to that in extensor muscles, whereas E-neurons will have an opposite pattern. We have found that ~40% of all modulated neurons meet this condition, suggesting that they contribute to the generation of PLRs and to the GVS-caused changes in PLRs.

  2. Galvanic vestibular stimulation impairs cell proliferation and neurogenesis in the rat hippocampus but not spatial memory.

    Science.gov (United States)

    Zheng, Yiwen; Geddes, Lisa; Sato, Go; Stiles, Lucy; Darlington, Cynthia L; Smith, Paul F

    2014-05-01

    Galvanic vestibular stimulation (GVS) is a method of activating the peripheral vestibular system using direct current that is widely employed in clinical neurological testing. Since movement is recognized to stimulate hippocampal neurogenesis and movement is impossible without activation of the vestibular system, we speculated that activating the vestibular system in rats while minimizing movement, by delivering GVS under anesthesia, would affect hippocampal cell proliferation and neurogenesis, and spatial memory. Compared with the sham control group, the number of cells incorporating the DNA replication marker, bromodeoxyuridine (BrdU), was significantly reduced in the bilateral hippocampi in both the cathode left-anode right and cathode right-anode left stimulation groups (P ≤ 0.0001). The majority of the BrdU(+ve) cells co-expressed Ki-67, a marker for the S phase of the cell cycle, suggesting that these BrdU(+ve) cells were still in the cell cycle; however, there was no significant difference in the degree of co-labeling between the two stimulation groups. Single labeling for doublecortin (DCX), a marker of immature neurons, showed that while there was no significant difference between the different groups in the number of DCX(+ve) cells in the right dentate gryus, in the left dentate gyrus there was a significant decrease in the cathode left-anode right group compared with the sham controls (P ≤ 0.03). Nonetheless, when animals were tested in place recognition, object exploration and Morris water maze tasks, there were no significant differences between the GVS groups and the sham controls. These results suggest that GVS can have striking effects on cell proliferation and possibly neurogenesis in the hippocampus, without affecting spatial memory. Copyright © 2014 Wiley Periodicals, Inc.

  3. Use of galvanic vestibular feedback to control postural orientation in decerebrate rabbits.

    Science.gov (United States)

    Zelenin, P V; Hsu, L-J; Orlovsky, G N; Deliagina, T G

    2012-06-01

    In quadrupeds, the dorsal-side-up body orientation during standing is maintained due to a postural system that is driven by feedback signals coming mainly from limb mechanoreceptors. In caudally decerebrated (postmammillary) rabbits, the efficacy of this system is considerably reduced. In this paper, we report that the efficacy of postural control in these animals can be restored with galvanic vestibular stimulation (GVS) applied transcutaneously to the labyrinths. In standing intact rabbits, GVS causes a lateral body sway towards the positive electrode. We used this GVS-caused sway to counteract the lateral body sway resulting from a mechanical perturbation of posture. Experiments were performed on postmammillary rabbits that stood on the tilting platform with their hindlimbs. To make the GVS value dependent on the postural perturbation (i.e., on the lateral body sway caused by tilt of the platform), an artificial feedback loop was formed in the following ways: 1) Information about the body sway was provided by a mechanical sensor; 2) The GVS current was applied when the sway exceeded a threshold value; the polarity of the current was determined by the sway direction. This simple algorithm allowed the "hybrid" postural system to maintain the dorsal-side-up orientation of the hindquarters when the platform was tilted by ± 20°. Thus, an important postural function, i.e., securing lateral stability during standing, can be restored in decerebrate rabbits with the GVS-based artificial feedback. We suggest that such a control system can compensate for the loss of lateral stability of various etiologies, and can be used for restoration of balance control in patients with impaired postural functions.

  4. Galvanizers, guides, champions, and shields: the many ways that policymakers use public health researchers.

    Science.gov (United States)

    Haynes, Abby S; Gillespie, James A; Derrick, Gemma E; Hall, Wayne D; Redman, Sally; Chapman, Simon; Sturk, Heidi

    2011-12-01

    Public health researchers make a limited but important contribution to policy development. Some engage with policy directly through committees, advisory boards, advocacy coalitions, ministerial briefings, intervention design consultation, and research partnerships with government, as well as by championing research-informed policy in the media. Nevertheless, the research utilization literature has paid little attention to these diverse roles and the ways that policymakers use them. This article describes how policymakers use researchers in policymaking and examines how these activities relate to models of research utilization. It also explores the extent to which policymakers' accounts of using researchers concur with the experiences of "policy-engaged" public health researchers. We conducted semi-structured interviews with thirty-two Australian civil servants, parliamentary ministers, and ministerial advisers identified as "research-engaged" by public health researchers. We used structured and inductive coding to generate categories that we then compared with some of the major research utilization models. Policymakers were sophisticated and multifaceted users of researchers for purposes that we describe as Galvanizing Ideas, Clarification and Advice, Persuasion, and Defense. These categories overlapped but did not wholly fit with research utilization models. Despite the negative connotation, "being used" was reported as reciprocal and uncompromising, although researchers and policymakers were likely to categorize these uses differently. Policymakers countered views expressed by some researchers. That is, they sought robust dialogue and creative thinking rather than compliance, and they valued expert opinion when research was insufficient for decision making. The technical/political character of policy development shaped the ways in which researchers were used. Elucidating the diverse roles that public health researchers play in policymaking, and the multiple ways

  5. Arsenate removal from water by zero-valent iron/activated carbon galvanic couples.

    Science.gov (United States)

    Dou, Xiaomin; Li, Rui; Zhao, Bei; Liang, Wenyan

    2010-10-15

    Galvanic couples composed of zero-valent iron and activated carbon (Fe(0)/AC) were investigated for As(V) removal from water. The effects of Fe(0) to AC mass ratio (FCR), solution pH, ionic strength and co-existing anions (phosphate, carbonate, silicate, nitrate, chloride and sulfate) and humic acid (HA) on As(V) removal were evaluated. The results showed that the optimum mass ratio was 1:1, and Fe(0)/AC with this ratio was more effective for As(V) removal than Fe(0) and AC alone at pH of 7 and ion strength of 0.03 M NaCl. The enhanced performance for As(V) removal was fulfilled through an accelerated corrosion process of Fe(0), which meant more corrosion products for efficient As(V) removal. The As(V) removal followed a pseudo-first order reaction. The rate constants (k) for 1:1 Fe(0)/AC and Fe(0) alone were 0.802 and 0.330 h(-1), respectively. Potentiodynamic polarization scans further confirmed that Fe(0) corrosion was promoted when Fe(0) was coupled with AC. Except silicates, other co-existing anions promoted As(V) removal. No reduction form of As (As(III) or As(0)) could be detected on iron corrosion products (ICPs) and in solutions. Identified ICPs included poorly crystallized lepidocrocite (gamma-FeOOH) and magnetite/maghemite (Fe(3)O(4)/gamma-Fe(2)O(3)) for both of Fe(0)/AC and Fe(0) systems. In conclusion, the Fe(0)/AC couple exhibited higher As removal performance than that of Fe(0) alone from water. 2010 Elsevier B.V. All rights reserved.

  6. Hexavalent Chrome Free Coatings for Electronics Applications: Joint Test Report

    Science.gov (United States)

    Kessel, Kurt

    2012-01-01

    Regardless of the corrosivity of the environment, all metals require periodic maintenance activity to guard against the insidious effects of corrosion and thus ensure that alloys meet or exceed design or performance life. The standard practice for protecting metallic substrates is the application of a coating system. Applied coating systems work via a variety of methods (barrier, galvanic, and/or inhibitor) and adhere to the substrate through a combination of chemical and physical bonds. For years hexavalent chromium has been a widely used element within applied coating systems because of its self healing and corrosion resistant properties. Occupational Safety and Health Administration (OSHA) studies have concluded that hexavalent chromium (hex chrome) is carcinogenic and poses significant risk to human health. On May 5, 2011 amendments to the Defense Federal Acquisition Regulation Supplement (DFARS) were issued in the Federal Register. Subpart 223.73 prohibits contracts from requiring hexavalent chromium in deliverables unless certain exceptions apply. These exceptions include authorization from a general or flag officer and members of the Senior Executive Service from a Program Executive Office, and unmodified legacy systems. Otherwise, Subpart 252.223-7008 provides the contract clause prohibiting contractors from using or delivering hexavalent chromium in a concentration greater than 0.1 percent by weight for all new contracts and to be included down to subcontractors for supplies, maintenance and repair services, and construction materials. National Aeronautics and Space Administration (NASA), Department of Defense (DoD), and industry stakeholders continue to search for alternatives to hex chrome in coatings applications that meet their performance requirements in corrosion protection, cost, operability, and health and safety, while typically specifying that performance must be equal to or greater than existing systems.

  7. High-voltage pulsed galvanic stimulation: effects of frequency of current on blood flow in the human calf muscle.

    Science.gov (United States)

    Heath, M E; Gibbs, S B

    1992-06-01

    1. Twelve healthy subjects received high-voltage pulsed galvanic stimulation (115-475 V d.c.) delivered in separate treatments of 2, 32 and 128 pulses/s for 10 min at the subject's maximum tolerable voltage while calf muscle blood flow was measured by non-invasive Whitney strain-gauge venous occlusion plethysmography. 2. The high-voltage pulsed galvanic stimulation was administered with negative polarity by an intermittent mode of 30 s on, 30 s off. Measurements of calf muscle blood flow were made during each 30 s period when the stimulus was off. The effect of one 30 s maximum isometric contraction of the calf muscles on blood flow was used as a standard for evaluating the effectiveness of high-voltage pulsed galvanic stimulation on calf muscle blood flow. 3. Significant (paired t-tests; P less than 0.05) increases in calf muscle blood flow over the preceding baseline levels occurred for the isometric contraction (322%) and for frequencies of 2 pulses/s (33.5%) and 128 pulses/s (13.36%), but not for a frequency of 32 pulses at which calf muscle blood flow increased in only six of 12 subjects. The mean increases in calf muscle blood flow at 2 and 128 pulses/s represented 11.63% and 4.0%, respectively, of that resulting from the isometric contraction. 4. A clear positive correlation between voltage level and the magnitude of increase in calf muscle blood flow was demonstrated but differed for each frequency used.(ABSTRACT TRUNCATED AT 250 WORDS)

  8. An experimental study on fracture toughness of resistance spot welded galvanized and ungalvanized DP 450 steel sheets used in automotive body

    Energy Technology Data Exchange (ETDEWEB)

    Sevim, I.

    2016-07-01

    The purpose of this study is to determine fracture toughness of Resistance Spot Welded (RSW) Dual Phase (DP) steels. RSW of galvanized and ungalvanized DP 450 steel sheets was carried out on spot welding machine. Fracture toughness of RSW joints of galvanized and ungalvanized DP 450 steel sheets was calculated from tensile-shear tests. New empirical equations were developed using Least Squares Method (LSM) between energy release rate, fracture toughness and critical crack size depending on the relationship between hardness and fracture toughness values. Results indicated that fracture toughness of joints welded by using RSW increased exponentially while the hardness decreased. In addition, fracture toughness and energy release rate of RSW galvanized DP 450 steel sheets were lower compared to RSW ungalvanized DP 450 steel sheets which had approximately the same hardness. (Author)

  9. Studies in oral galvanism: mercury and copper levels in urine, blood and saliva in submerged electrically cutting divers.

    Science.gov (United States)

    Ortendahl, T W; Holland, R I; Röckert, H O

    1989-11-01

    The aim of the study was to analyse the concentration levels of mercury and copper in urine, blood/blood plasma and saliva in relation to intra-oral electrical activity. Five Swedish Navy divers took part in the study in order to determine whether working submerged with electrical cutting equipment produced changes in the presence and level of oral galvanism and whether this posed a serious occupational health risk. The investigation concluded that the risk of seriously increased intra-oral electrical activity during welding or cutting activities was small. Development of the study is suggested, with long-term sampling of urine and blood samples of divers supported.

  10. Antibacterial polymer coatings.

    Energy Technology Data Exchange (ETDEWEB)

    Wilson, Mollye C.; Allen, Ashley N.; Barnhart, Meghan; Tucker, Mark David; Hibbs, Michael R.

    2009-09-01

    A series of poly(sulfone)s with quaternary ammonium groups and another series with aldehyde groups are synthesized and tested for biocidal activity against vegetative bacteria and spores, respectively. The polymers are sprayed onto substrates as coatings which are then exposed to aqueous suspensions of organisms. The coatings are inherently biocidal and do not release any agents into the environment. The coatings adhere well to both glass and CARC-coated coupons and they exhibit significant biotoxicity. The most effective quaternary ammonium polymers kills 99.9% of both gram negative and gram positive bacteria and the best aldehyde coating kills 81% of the spores on its surface.

  11. ATHENA optimized coating design

    DEFF Research Database (Denmark)

    Ferreira, Desiree Della Monica; Christensen, Finn Erland; Jakobsen, Anders Clemen

    2012-01-01

    The optimization of coating design for the ATHENA mission si described and the possibility of increasing the telescope effective area in the range between 0.1 and 10 keV is investigated. An independent computation of the on-axis effective area based on the mirror design of ATHENA is performed...... in order to review the current coating baseline. The performance of several material combinations, considering a simple bi-layer, simple multilayer and linear graded multilayer coatings are tested and simulation of the mirror performance considering both the optimized coating design and the coating...

  12. Evaluation of HVOF coatings

    Directory of Open Access Journals (Sweden)

    Mariana Landová

    2016-07-01

    Full Text Available Attention in this paper is devoted to the evaluation of wear coatings deposited using HVOF technology (high velocity oxy-fuel. There were evaluated three types of coatings based on WC-Co (next only 1343, WC-Co-Cr (next only 1350 and Cr3C2-25NiCr (next only 1375. There was assessed adherence of coatings, micro hardness, porosity and the tribological properties of erosive, abrasive, adhesive and wear resistance of coatings in terms of cyclic thermal load. Thanks to wide variety of suitable materials and their combinations, the area of utilization thermally sprayed coatings is very broad. It is possible to deposit coatings of various materials from pure metals to special alloys. The best results in the evaluated properties were achieved at the coating with the label 1375.

  13. Flexible Antibacterial Coatings.

    Science.gov (United States)

    Musil, Jindřich

    2017-05-16

    This article reviews the present state of the art in the field of flexible antibacterial coatings which efficiently kill bacteria on their surfaces. Coatings are formed using a reactive magnetron sputtering. The effect of the elemental composition and structure of the coating on its antibacterial and mechanical properties is explained. The properties of Cr-Cu-O, Al-Cu-N, and Zr-Cu-N antibacterial coatings are used as examples and described in detail. The efficiency of killing of bacteria was tested for the Escherichia coli bacterium. The principle of the formation of thick, flexible antibacterial coatings which are resistant to cracking under bending is explained. It is shown that magnetron sputtering enables production of robust, several-micrometer thick, flexible antibacterial coatings for long-term use. The antibacterial coatings produced by magnetron sputtering present huge potential for many applications.

  14. Anticorrosive coatings: a review

    DEFF Research Database (Denmark)

    Sørensen, Per Aggerholm; Kiil, Søren; Dam-Johansen, Kim

    2009-01-01

    The main objective of this review is to describe some of the important topics related to the use of marine and protective coatings for anticorrosive purposes. In this context, "protective" refers to coatings for containers, offshore constructions, wind turbines, storage tanks, bridges, rail cars...... of volatile organic compounds (VOCs) have caused significant changes in the anticorrosive coating industry. The requirement for new VOC-compliant coating technologies means that coating manufacturers can no longer rely on the extensive track record of their time-served products to convince consumers......, and inhibitive coatings are outlined. In the past decades, several alternatives to organic solvent-borne coatings have reached the commercial market. This review also presents some of these technologies and discusses some of their advantages and limitations. Finally, some of the mechanisms leading to degradation...

  15. Coated Aerogel Beads

    Science.gov (United States)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2014-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  16. Nano-galvanic coupling for enhanced Ag+ release in ZrCN-Ag films : Antibacterial application

    NARCIS (Netherlands)

    Calderon, S.; Ferreri, I.; Henriques, M.; De Hosson, J. T. M.; Cavaleiro, A.; Carvalho, S.

    2016-01-01

    The antibacterial properties of materials developed for medical devices with embedded silver nanoparticles are enhanced by controlling the release of silver ions. In this study, a simple experimental procedure for the augmentation of the silver ion release from ZrCN-Ag coatings is described. The

  17. Microstructure and properties of nitrogen ion implantation/AlN/CrAlN/MoS{sub 2}-phenolic resin duplex coatings on magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Xie, Zhiwen [University of Science and Technology Liaoning, Anshan 114051 (China); Chongqing Institute of Green and Intelligent Technology, Chinese Academy of Sciences, Chongqing 400714 (China); Chen, Qiang, E-mail: 2009chenqiang@163.com [Southwest Technique and Engineering Research Institute, Chongqing 400039 (China); Chen, Tian [Chongqing Institute of Green and Intelligent Technology, Chinese Academy of Sciences, Chongqing 400714 (China); Gao, Xu; Yu, Xiaoguang; Song, Hua; Feng, Yongjun [University of Science and Technology Liaoning, Anshan 114051 (China)

    2015-06-15

    The novel nitrogen ion implantation/AlN/CrAlN/MoS{sub 2}-phenolic resin duplex coatings are fabricated on the AM60 magnesium alloys. The microstructure, tribological and electrochemical properties of the duplex coatings are characterized by X-ray diffraction, X-ray photoelectron spectroscopy, scanning electron microscopy, Fourier transform infrared spectroscopy, Raman spectroscopy, nano-indenter, electrochemical corrosion and wear tester. These studies reveal that the MoS{sub 2}-phenolic resin coating has a two-phase microstructure crystalline MoS{sub 2} particles embedded in the amorphous phenolic resin matrix. The single-layer MoS{sub 2}-phenolic resin enhances the corrosion resistance of magnesium alloys, but shows poor wear resistance due to the low substrate's load bearing capacity. The addition of nitrogen ion implantation/AlN/CrAlN interlayer in the MoS{sub 2}-phenolic resin/substrate system greatly enhances the substrate's load bearing capacity. The AlN/CrAlN/MoS{sub 2}-phenolic resin duplex coating with a high load bearing capacity demonstrates super wear resistance (i.e., long wear life and low friction coefficient). In addition, the nitrogen ion implantation/AlN interlayer greatly depresses the effect of galvanic corrosion because its potential is close to that of the magnesium alloys, but the nitrogen ion implantation/AlN/CrAlN interlayer is inefficient in reducing the galvanic corrosion due to the large potential difference between the CrN phase and the substrate. As a result, the nitrogen ion implantation/AlN/MoS{sub 2}-phenolic resin duplex coating shows a better corrosion resistance compared to the nitrogen ion implantation/AlN/CrAlN/MoS{sub 2}-phenolic resin. - Highlights: • Ion implantation/AlN/CrAlN/MoS{sub 2}-phenolic resin duplex coatings were presented. • Ion implantation/AlN/CrAlN interlayer greatly enhanced the load bearing capacity. • Ion implantation/AlN interlayer greatly depressed the effect of galvanic corrosion. • The

  18. Combustion chemical vapor desposited coatings for thermal barrier coating systems

    Energy Technology Data Exchange (ETDEWEB)

    Hampikian, J.M.; Carter, W.B. [Georgia Institute of Technology, Atlanta, GA (United States)

    1995-10-01

    The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings.

  19. Factores que afectan a la estructura de los recubrimientos de cinc obtenidos por inmersión

    Directory of Open Access Journals (Sweden)

    Seré, P. R.

    1997-12-01

    Full Text Available Coating solidification during hot-dip galvanizing is a very complex process due to Al-Fe, Al-Fe-Zn and Fe-Zn intermetallic compounds development. Fe-Zn intermetallic are brittle and detrimental for the coating ductility, while the diffusion towards the surface of a segregated insoluble alloying such as antimonium causes the sheet darkness. Steel sheets of different roughness were hot-dip galvanized under different operation conditions using a laboratory scale simulator. The effect of steel roughness and process parameters upon coating characteristics were analyzed. Experimental results showed that the steel roughness affects the coating thickness, zinc grain size and texture as well as the out-bursts development, while the process parameters affects the Fe2Al5 morphology and antimonium segregation.

    En el proceso de galvanizado por inmersión, la solidificación del recubrimiento constituye una etapa compleja en la que, además de formarse compuestos intermetálicos de Al-Fe, Al-Fe-Zn y Fe-Zn, tiene lugar la segregación de elementos aleantes insolubles como el antimonio. Ambos fenómenos son, al menos parcialmente, indeseables ya que la fragilidad de los intermetálicos de Fe-Zn afecta a la ductilidad del recubrimiento y la difusión del antimonio hacia la superficie causa su ennegrecimiento. Con un simulador diseñado a escala de laboratorio se galvanizaron chapas de diferente rugosidad sujetas a condiciones operativas también diferentes, analizándose el efecto de la rugosidad del acero y de los parámetros del proceso sobre las características del recubrimiento. Los resultados obtenidos demostraron que la rugosidad afecta tanto al espesor del recubrimiento, tamaño de grano y textura del cinc como a la formación de out-bursts, mientras que los parámetros del proceso lo hacen sobre la morfología del intermetálico Fe2Al5 y la segregación de antimonio.

  20. The galvanic treatment of deafness and the trials at the Berlin Royal Deaf-Mute Asylum in 1802.

    Science.gov (United States)

    Söderfeldt, Ylva

    2013-05-01

    In 1802, the director of the Berlin Royal Deaf-Mute Asylum, Ernst Adolph Eschke, performed an experiment to investigate the possibility of curing deafness by means of galvanism. This article explores the hope for a cure for deafness that was connected to the voltaic pile, and concludes that the treatment was based on insufficient knowledge of the aetiology of deafness. Furthermore, it uncovers the competition between the medical and the pedagogic approach to deafness that resulted from the purported cure. Comparing the approaches of different directors of galvanic experiments, divergences in attitudes between the medical and pedagogic realms are revealed. This is explained with reference to the contrasting motives and experiences of educational and medical professionals: the former had reasons to resist a cure to protect their profession, whereas the latter hoped for a medical breakthrough. Since the former had personal and long-lasting relationships to deaf people, while the latter only had brief encounters with deaf patients, the physicians were also more prone to objectify their trial subjects. The report from Eschke's trials is presented as an early document of deaf reactions to attempts to restore their hearing, showing that resistance to medical interventions were prevalent among the deaf already in the early nineteenth century.

  1. Evaluation of effect of galvanic corrosion between nickel-chromium metal and titanium on ion release and cell toxicity.

    Science.gov (United States)

    Lee, Jung-Jin; Song, Kwang-Yeob; Ahn, Seung-Geun; Choi, Jung-Yun; Seo, Jae-Min; Park, Ju-Mi

    2015-04-01

    The purpose of this study was to evaluate cell toxicity due to ion release caused by galvanic corrosion as a result of contact between base metal and titanium. It was hypothesized that Nickel (Ni)-Chromium (Cr) alloys with different compositions possess different corrosion resistances when contacted with titanium abutment, and therefore in this study, specimens (10×10×1.5 mm) were fabricated using commercial pure titanium and 3 different types of Ni-Cr alloys (T3, Tilite, Bella bond plus) commonly used for metal ceramic restorations. The specimens were divided into 6 groups according to the composition of Ni-Cr alloy and contact with titanium. The experimental groups were in direct contact with titanium and the control groups were not. After the samples were immersed in the culture medium - Dulbecco's modified Eagle's medium[DMEM] for 48 hours, the released metal ions were detected using inductively coupled plasma mass spectrometer (ICP-MS) and analyzed by the Kruskal-Wallis and Mann-Whitney test (Pcorrosion due to contact between the base metal alloy and titanium was increased in all of the specimens. In the cytotoxicity test, the two-way ANOVA showed a significant effect of the alloy type and galvanic corrosion for cytotoxicity (Pcorrosion due to contact between base metal and titanium, and it can cause adverse effects on the tissue around the implant by inducing cytotoxicity.

  2. Galvanic corrosion of structural non-stoichiometric silicon nitride thin films and its implications on reliability of microelectromechanical devices

    Energy Technology Data Exchange (ETDEWEB)

    Broas, M., E-mail: mikael.broas@aalto.fi; Mattila, T. T.; Paulasto-Kröckel, M. [Department of Electrical Engineering and Automation, Aalto University, Espoo, P.O. Box 13500, FIN-00076 Aalto (Finland); Liu, X.; Ge, Y. [Department of Materials Science and Engineering, Aalto University, Espoo, P.O. Box 16200, FIN-00076 Aalto (Finland)

    2015-06-28

    This paper describes a reliability assessment and failure analysis of a poly-Si/non-stoichiometric silicon nitride thin film composite structure. A set of poly-Si/SiN{sub x} thin film structures were exposed to a mixed flowing gas (MFG) environment, which simulates outdoor environments, for 90 days, and an elevated temperature and humidity (85 °C/95% R.H.) test for 140 days. The mechanical integrity of the thin films was observed to degrade during exposure to the chemically reactive atmospheres. The degree of degradation was analyzed with nanoindentation tests. Statistical analysis of the forces required to initiate a fracture in the thin films indicated degradation due to the exposure to the MFG environment in the SiN{sub x} part of the films. Scanning electron microscopy revealed a porous-like reaction layer on top of SiN{sub x}. The morphology of the reaction layer resembled that of galvanically corroded poly-Si. Transmission electron microscopy further clarified the microstructure of the reaction layer which had a complex multi-phase structure extending to depths of ∼100 nm. Furthermore, the layer was oxidized two times deeper in a 90 days MFG-tested sample compared to an untested reference. The formation of the layer is proposed to be caused by galvanic corrosion of elemental silicon in non-stoichiometric silicon nitride during hydrofluoric acid etching. The degradation is proposed to be due uncontrolled oxidation of the films during the stress tests.

  3. Chemico-physical synthesis of surfactant- and ligand-free gold nanoparticles and their anti-galvanic reduction property.

    Science.gov (United States)

    Wang, Man; Wu, Zhikun; Chu, Zhaoqin; Yang, Jie; Yao, Chuanhao

    2014-04-01

    Galvanic reduction (GR) is a classic reaction. In simple terms, metals can reduce less reactive (or more noble) metal ions, while the opposite--metals reduce more reactive (or less noble) metal ions--should not occur. However, recently we found that anti-galvanic reduction (AGR) occurred to thiolated gold and silver nanoparticles. However, the essential issue whether the occurrence of AGR requires the assistance of reductive thiolate ligands or not still remained unanswered. In this work, by using a novel protocol (chemical reduction and physical ablation), we synthesized surfactant- and ligand-free gold nanoparticles. We found that these as-prepared nanoparticles can reduce silver ions and copper ions, thus illustrating that AGR is not dependent on reductive ligands. Further experiments demonstrated that AGR is applicable to other metal (such as Pt and Pd) nanoparticles and that the AGR process is size-dependent. Finally, it was found that the Raman scattering signals of Rhodamine 6G are distinctly enhanced on the gold nanoparticles that had been reacted with silver ions, which indicates the use of AGR for tuning the property of nanoparticles. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  4. Zinc exposure for female workers in a galvanizing plant in Northern Italy.

    Science.gov (United States)

    Riccò, Matteo; Cattani, Silvia; Signorelli, Carlo

    2018-01-01

    Very little is known regarding the toxicokinetics of inhaled zinc, in particular in the case of female workers and for modern, low exposure settings. Our aim is to evaluate the relationship of external zinc levels to those of serum and urine for female workers. Eleven female workers (age: 41.7±8 years old, body mass index (BMI): 23.5±4.2 kg/m2) in a galvanizing plant were investigated. Exposure assessment consisted of personal/environmental air samples, and measurement of zinc in serum (collected at the end of first shift of the working week (T1)) and urine, collected before the first shift of the working week (T0), T1 and at the end of the last shift of the working week (T2). Both environmental and personal air samplings for zinc and zinc compounds were below the recommended by the German Research Foundation (Deutsche Forschungsgemeinschaft - DFG) limit values of 2 mg/m3 (7.34±2.8 μg/m3 and 8.31±2.4 μg/ m3, respectively). Serum (118.6±20.9 μg /dl) and urine zinc levels were within reference values for female Italian subjects: the latter increased from 56.4±33.5 μg/dl at T0, to 59.8±37.0 μg/dl at T1, and ultimately 65.4±34.4 μg/dl at T2, but no significant trend was found. End of shift (Spearman's correlation coefficient p value = 0.027) and differential excretion of urinary zinc (both: T0 vs. T1 and T0 vs. T2) were correlated with airborne zinc concentration (p = 0.002 and 0.006, respectively). In general, our data suggests that urine may be a useful medium also for female in order to assess zinc exposure. Further studies are required in order to evaluate whether differential excretion may be useful for the biomonitoring of zinc exposure in the workplaces also for male workers. Int J Occup Med Environ Health 2018;31(1):113-124.

  5. Preliminary coating design and coating developments for ATHENA

    DEFF Research Database (Denmark)

    Jakobsen, Anders Clemen; Ferreira, Desiree Della Monica; Christensen, Finn Erland

    2011-01-01

    We present initial novel coating design for ATHENA. We make use of both simple bilayer coatings of Ir and B4C and more complex constant period multilayer coatings to enhance the effective area and cover the energy range from 0.1 to 10 keV. We also present the coating technology used...... for these designs and present test results from coatings....

  6. Experimental and Numerical Investigation of an Overheated Aluminum Droplet Wetting a Zinc-Coated Steel Surface

    Directory of Open Access Journals (Sweden)

    Marius Gatzen

    2017-12-01

    Full Text Available Wetting steel surfaces with liquid aluminum without the use of flux can be enabled by the presence of a zinc-coating. The mechanisms behind this effect are not yet fully understood. Research results on single aluminum droplets falling on commercial galvanized steel substrates revealed the good wetting capability of zinc coatings independently from the coating type. The final wetting angle and length are apparently linked to the time where zinc is liquefied during its contact with the overheated aluminum melt. This led to the assumption that the interaction is basically a fluid dynamic effect of liquid aluminum getting locally alloyed by zinc. A numerical model was developed to describe the transient behavior of droplet movement and mixing with the liquefied zinc layer to understand the spreading dynamics. The simulations reveal a displacement of the molten zinc after the impact of the droplet, which ultimately leads to an accumulation of zinc in the outer weld toe after solidification. The simulation approach neglects the effect of evaporating zinc, resulting in a slight overestimation of the final droplet width. However, in terms of spreading initiation during the first milliseconds, the simulation is in good correlation with experimental observations and demonstrates the reason for the good wetting in the presence of zinc coatings.

  7. Ionic conductivity measurement in magnesium aluminate spinel and solid state galvanic cell with magnesium aluminate electrolyte

    Science.gov (United States)

    Lee, Myongjai

    This thesis work is about the experimental measurement of electronic and ionic conductivities in the MgAl2O4 spinel at 500˜600°C range and exploring the fundamental origin of solid-state galvanic cell behavior in the cell of Al|MgAl2O4|Mg, Al|MgAl2O 4|C, and Mg|MgAl2O4|C, in which at least one metal electrode in common with the composition of the electrolyte. For the electronic conductivity measurement, we have used the ion-blocking Gold and Carbon electrodes which are inert with both Mg and Al ions to suppress the ionic conduction from the total conduction. DC polarization method was used to measure the conduction through Au|MgAl2O4|Au and C|MgAl2O4|C specimens. The measured electrical conductivity using Au|MgAl2O4|Au and C|MgAl2O4|C specimens showed 10-9.3 ˜ 10-8.4 (O·cm) -1 at 600˜720°C range following the Arrhenius-type relation. These conductivity data are in agreement with reported data obtained from Pt and Ag ion-blocking electrodes deposited on MgAl2O4 specimens. For the ionic conductivity measurement, we have used the non-blocking Al and Mg electrodes for Al and Mg ionic conductivities, respectively. Ionic conductivity measurement of Al and Mg in separate manner has not been reported yet. In both Al|MgAl2O4|Al and Mg|MgAl2O 4|Mg specimens, gradual increase of conduction was observed once at the initial period before it reaches the steady state conduction. By DC method on the range of 580˜650°C, steady state Al ionic conductivity was measured from Al|MgAl2O4|Al specimen showing 10 -7.7 ˜ 10-6.8 (O·cm)-1 with the activation energy of 1.9eV in sigma = sigma0 exp-QRT formula. There was no difference in the conductivity by the change of the atmosphere from 5%H2 + 95%N2 mixed gas to pure Ar gas. So it was confirmed that the oxygen defect chemistry did not play a role. For Mg ionic conductivity Mg|MgAl2O4|Mg specimen was used and the measured conductivity shows 10-6.7 ˜ 10-4.4 (O·cm)-1 at 400˜550°C with the activation energy of 1.44eV at Ar gas

  8. Facile synthesis and intraparticle self-catalytic oxidation of dextran-coated hollow Au-Ag nanoshell and its application for chemo-thermotherapy.

    Science.gov (United States)

    Jang, Hongje; Kim, Young-Kwan; Huh, Hyun; Min, Dal-Hee

    2014-01-28

    Galvanic replacement reaction is a useful method to prepare various hollow nanostructures. We developed fast and facile preparation of biocompatible and structurally robust hollow Au-Ag nanostructures by using dextran-coated Ag nanoparticles. Oxidation of the surface dextran alcohols was enabled by catalytic activity of the core Au-Ag nanostructure, introducing carbonyl groups that are useful for further bioconjugation. Subsequent doxorubicin (Dox) conjugation via Schiff base formation was achieved, giving high payload of approximately 35 000 Dox per particle. Near-infrared-mediated photothermal conversion showed high efficacy of the Dox-loaded Au-Ag nanoshell as a combinational chemo-thermotherapy to treat cancer cells.

  9. Improved Manganese Phosphate Coatings

    Science.gov (United States)

    1975-04-01

    AD K/ . / R-TR-75-034 IMPROVED MANGANESE PHOSPHATE COATINGS HENRY CRAIN - APRIL 1975 RESEARCH DIRECTORATE DISTRIBUTION STATEMENT Approved for public...which superior manganese phosphate coatings are producel. The phosphate coatings were applied at temp- eratures above 2124F and with -.anganese...temperature for the conversion of mlnganese dihydrogen phosphate [(P(HjPO•’)] to manganese phosphate [Nns(PO4)J]. 1 A ii UNCLASSIFIED SE[CURITY CL. A

  10. Nanostructured Protective Coatings

    Science.gov (United States)

    2006-01-01

    understanding of PVD parameters, depositing coatings on practical substrates such as the Ti6Al4V used for turbine blades, and developing a versatile...Phase I objectives, particularly in enhancing the understanding of PVD parameters, depositing coatings on practical substrates such as the Ti6Al4V ...understanding of PVD parameters, depositing coatings on practical substrates such as the Ti6Al4V used for turbine blades, and developing a versatile

  11. Smooth Compliant Antifoulant Coatings.

    Science.gov (United States)

    1982-09-30

    team reviewed the state of the art in marine antifoulant tech- nology. As part of this technology review, the team visited the Naval Ship Research and...high payoff is the incorporation of the biocide within the substrate polymer chain. This permits the antifoulant to be held chemi- cally rather than by...traditionally used red lead as a basis for protection against marine fouling. The antifoulant coating consists of a metal pretreatment coat, four coats of an

  12. Zinc phosphate conversion coatings

    Science.gov (United States)

    Sugama, T.

    1997-02-18

    Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate {alpha}-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal. 33 figs.

  13. Zinc phosphate conversion coatings

    Science.gov (United States)

    Sugama, Toshifumi

    1997-01-01

    Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate .alpha.-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal.

  14. Grade 12 Students' Conceptual Understanding and Mental Models of Galvanic Cells before and after Learning by Using Small-Scale Experiments in Conjunction with a Model Kit

    Science.gov (United States)

    Supasorn, Saksri

    2015-01-01

    This study aimed to develop the small-scale experiments involving electrochemistry and the galvanic cell model kit featuring the sub-microscopic level. The small-scale experiments in conjunction with the model kit were implemented based on the 5E inquiry learning approach to enhance students' conceptual understanding of electrochemistry. The…

  15. Superhydrophobic silica coating by dip coating method

    Energy Technology Data Exchange (ETDEWEB)

    Mahadik, Satish A., E-mail: superhydrophobicmaterial2100@gmail.com [Air Glass Laboratory, Department of Physics, Shivaji University, Kolhapur 416 004, Maharashtra (India); Parale, Vinayak; Vhatkara, Rajiv S.; Mahadik, Dinesh B.; Kavale, Mahendra S. [Air Glass Laboratory, Department of Physics, Shivaji University, Kolhapur 416 004, Maharashtra (India); Wagh, Pratap B.; Gupta, Satish [Applied Physics Division, Bhabha Atomic Research Centre (BARC), Trombay, Mumbai 400 085 (India); Gurav, Jyoti [Empa, Advanced Materials Processing laboratory, 3602 Thun (Switzerland)

    2013-07-15

    Herein, we report a simple and low cost method for the fabrication of superhydrophobic coating surface on quartz substrates via sol-gel dip coating method at room temperature. Desired surface chemistry and texture growth for superhydrophobicity developed under double step sol–gel process at room temperature. The resultant superhydrophobic surfaces were characterized by Field-emission scanning electron microscopy (FE-SEM), Atomic force microscopy (AFM), water contact angle (WCA) measurement, differential thermal gravimetric analysis-differential thermal analysis (TGA-DTA) calorimetry and optical spectrometer. Coating shows the ultra high water contact angle about 168 ± 2° and water sliding angle 3 ± 1° and superoleophilic with petroleum oils. This approach allows a simple strategy for the fabrication process of superhydrophilic–superhydrophobic on same surfaces with high thermal stability of superhydrophobicity up to 560 °C. Thus, durability, special wettability and thermal stability of superhydrophobicity expand their application fields.

  16. Galvanic corrosion of rare earth modified AM50 and AZ91D magnesium alloys coupled to steel and aluminium alloys

    Directory of Open Access Journals (Sweden)

    Mohedano, Marta

    2014-03-01

    Full Text Available Electrochemical and gravimetric measurements were used to examine the effects of neodymium and gadolinium additions on the galvanic corrosion behaviour of AM50 and AZ91D magnesium alloys coupled to A 570 Gr 36 carbon steel and AA2011-AA6082 aluminium alloys. Rare earth modified alloys showed Al2Nd/Al2Gd and Al-Mn-Nd/Al-Mn-Gd intermetallics, reduced area fraction of β-Mg17Al12 phase and increased corrosion resistance due to increased surface passivity and suppression of micro-galvanic couples. Neodymium and gadolinium additions improved the galvanic corrosion resistance of AM50 alloy, but were less effective in case of the AZ91D alloy. The AA6082 alloy was the most compatible material and the AA2011 alloy was the least compatible.Se emplearon medidas electroquímicas y gravimétricas para examinar el efecto de la adición de neodimio y gadolinio en el comportamiento a la corrosión galvánica de las aleaciones AM50 y AZ91D en contacto con acero al carbono A 570 Gr 36 y aleaciones de aluminio AA2011 y AA6082. Las aleaciones modificadas con tierras raras mostraron intermetálicos Al2Nd/Al2Gd y Al-Mn-Nd/Al-Mn-Gd, menor fracción de fase β-Mg17Al12 y un incremento de la resistencia a la corrosión debido al aumento de la pasividad de la superficie y a la eliminación de micro pares galvánicos. Las adiciones de neodimio y gadolinio mejoraron la resistencia a la corrosión galvánica de la aleación AM50, pero fueron menos efectivas en el caso de la aleación AZ91D. La aleación AA6082 fue el material más compatible y la aleación AA2011 el menos compatible.

  17. Rocket Combustion Chamber Coating

    Science.gov (United States)

    Holmes, Richard R. (Inventor); McKechnie, Timothy N. (Inventor)

    2001-01-01

    A coating with the ability to protect (1) the inside wall (i.e., lining) of a rocket engine combustion chamber and (2) parts of other apparatuses that utilize or are exposed to combustive or high temperature environments. The novelty of this invention lies in the manner a protective coating is embedded into the lining.

  18. Coated electroactive materials

    Energy Technology Data Exchange (ETDEWEB)

    Amine, Khalil; Abouimrane, Ali

    2016-08-30

    A process includes suspending an electroactive material in a solvent, suspending or dissolving a carbon precursor in the solvent; and depositing the carbon precursor on the electroactive material to form a carbon-coated electroactive material. Compositions include a graphene-coated electroactive material prepared from a solution phase mixture or suspension of an electroactive material and graphene, graphene oxide, or a mixture thereof.

  19. Coating of graphene

    NARCIS (Netherlands)

    Schneider, G.F.; Dekker, C.

    2014-01-01

    The present invention is in the field of highly crystalline graphene and coating said graphene with a layer. Said graphene may have further structures, such as nanopores, nanogaps, and nanoribbons. The coated graphene can be used for biomolecular analysis and modification, such as DNA-sequencing, as

  20. Molecular Adsorber Coating

    Science.gov (United States)

    Straka, Sharon; Peters, Wanda; Hasegawa, Mark; Hedgeland, Randy; Petro, John; Novo-Gradac, Kevin; Wong, Alfred; Triolo, Jack; Miller, Cory

    2011-01-01

    A document discusses a zeolite-based sprayable molecular adsorber coating that has been developed to alleviate the size and weight issues of current ceramic puck-based technology, while providing a configuration that more projects can use to protect against degradation from outgassed materials within a spacecraft, particularly contamination-sensitive instruments. This coating system demonstrates five times the adsorption capacity of previously developed adsorber coating slurries. The molecular adsorber formulation was developed and refined, and a procedure for spray application was developed. Samples were spray-coated and tested for capacity, thermal optical/radiative properties, coating adhesion, and thermal cycling. Work performed during this study indicates that the molecular adsorber formulation can be applied to aluminum, stainless steel, or other metal substrates that can accept silicate-based coatings. The coating can also function as a thermal- control coating. This adsorber will dramatically reduce the mass and volume restrictions, and is less expensive than the currently used molecular adsorber puck design.

  1. Resistance spot welding of galvanized steel: Part II. Mechanisms of spot weld nugget formation

    Science.gov (United States)

    Gedeon, S. A.; Eagar, T. W.

    1986-12-01

    Dynamic inspection monitoring of the weld current, voltage, resistance, electrode displacement, and force was performed in conjunction with a detailed study of the effects of material variations and weld process parameter modifications on resistance spot welding of coated and uncoated steels. In order to determine the mechanisms of weld nugget formation and growth, scanning electron microscopy photos were taken of the developing nugget. These physical changes were then related to the dynamic inspection curves and the welding current lobe. The effects of material variations and weld process modifications, the results of which were presented in Part I, can be explained through an understanding of these mechanisms.

  2. Galvanic displacement assembly of ultrathin Co3O4 nanosheet arrays on nickel foam for a high-performance supercapacitor

    Science.gov (United States)

    You, Yuxiu; Zheng, Maojun; Ma, Liguo; Yuan, Xiaoliang; Zhang, Bin; Li, Qiang; Wang, Faze; Song, Jingnan; Jiang, Dongkai; Liu, Pengjie; Ma, Li; Shen, Wenzhong

    2017-03-01

    High-performance supercapacitors are very desirable for many portable electronic devices, electric vehicles and high-power electronic devices. Herein, a facile and binder-free synthesis method, galvanic displacement of the precursor followed by heat treatment, is used to fabricate ultrathin Co3O4 nanosheet arrays on nickel foam substrate. When used as a supercapacitor electrode the prepared Co3O4 on nickel foam exhibits a maximum specific capacitance of 1095 F g-1 at a current density of 1 A g-1 and good cycling stability of 71% retention after 2000 cycling tests. This excellent electrochemical performance can be ascribed to the high specific surface area of each Co3O4 nanosheet that comprises numerous nanoparticles.

  3. Galvanic reduction of uranium(III) chloride from LiCl-KCl eutectic salt using gadolinium metal

    Science.gov (United States)

    Bagri, Prashant; Zhang, Chao; Simpson, Michael F.

    2017-09-01

    The drawdown of actinides is an important unit operation to enable the recycling of electrorefiner salt and minimization of waste. A new method for the drawdown of actinide chlorides from LiCl-KCl molten salt has been demonstrated here. Using the galvanic interaction between the Gd/Gd(III) and U/U(III) redox reactions, it is shown that UCl3 concentration in eutectic LiCl-KCl can be reduced from 8.06 wt.% (1.39 mol %) to 0.72 wt.% (0.12 mol %) in about an hour via plating U metal onto a steel basket. This is a simple process for returning actinides to the electrorefiner and minimizing their loss to the salt waste stream.

  4. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag.

    Science.gov (United States)

    Chartier, D; Muzeau, B; Stefan, L; Sanchez-Canet, J; Monguillon, C

    2017-03-15

    Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article. Copyright © 2016 Elsevier B.V. All rights reserved.

  5. Galvanically Isolated Quasi-Z-Source DC–DC Converter With a Novel ZVS and ZCS Technique

    DEFF Research Database (Denmark)

    Husev, Oleksandr; Liivik, Liisa; Blaabjerg, Frede

    2015-01-01

    This paper focuses on the galvanically isolated quasi-Z-source dc-dc converter with a novel zero voltage and zero current switching technique. The unique feature of the impedance network lies in combining the buck-boost operation capability with the short- and open-circuit immunity of transistors......; at the same time, it can perform zero voltage and zero current switching on the primary side. The boundary conduction mode of the current in the second inductor of the quasi-Z-source network was used along with snubber capacitors in the two out of four transistors and a special control algorithm to achieve...... full zero-switching operation of the inverter. Simulation and experimental results prove the discussed ideas. Possible modifications of the algorithm and future applications are also described....

  6. Stress response of a clinical Enterococcus faecalis isolate subjected to a novel antimicrobial surface coating.

    Science.gov (United States)

    Clauss-Lendzian, Emanuel; Vaishampayan, Ankita; de Jong, Anne; Landau, Uwe; Meyer, Carsten; Kok, Jan; Grohmann, Elisabeth

    2018-03-01

    Emerging antibiotic resistance among pathogenic bacteria, paired with their ability to form biofilms on medical and technical devices, represents a serious problem for effective and long-term decontamination in health-care environments and gives rise to an urgent need for new antimicrobial materials. Here we present the impact of AGXX ® , a novel broad-spectrum antimicrobial surface coating consisting of micro-galvanic elements formed by silver and ruthenium, on the transcriptome of Enterococcus faecalis. A clinical E. faecalis isolate was subjected to metal stress by growing it for different periods in presence of the antimicrobial coating or silver-coated steel meshes. Subsequently, total RNA was isolated and next-generation RNA sequencing was performed to analyze variations in gene expression in presence of the antimicrobial materials with focus on known stress genes. Exposure to the antimicrobial coating had a large impact on the transcriptome of E. faecalis. After 24min almost 1/5 of the E. faecalis genome displayed differential expression. At each time-point the cop operon was strongly up-regulated, providing indirect evidence for the presence of free Ag + -ions. Moreover, exposure to the antimicrobial coating induced a broad general stress response in E. faecalis. Genes coding for the chaperones GroEL and GroES and the Clp proteases, ClpE and ClpB, were among the top up-regulated heat shock genes. Differential expression of thioredoxin, superoxide dismutase and glutathione synthetase genes indicates a high level of oxidative stress. We postulate a mechanism of action where the combination of Ag + -ions and reactive oxygen species generated by AGXX ® results in a synergistic antimicrobial effect, superior to that of conventional silver coatings. Copyright © 2017 Elsevier GmbH. All rights reserved.

  7. Fluorine Based Superhydrophobic Coatings

    Directory of Open Access Journals (Sweden)

    Jean-Denis Brassard

    2012-05-01

    Full Text Available Superhydrophobic coatings, inspired by nature, are an emerging technology. These water repellent coatings can be used as solutions for corrosion, biofouling and even water and air drag reduction applications. In this work, synthesis of monodispersive silica nanoparticles of ~120 nm diameter has been realized via Stöber process and further functionalized using fluoroalkylsilane (FAS-17 molecules to incorporate the fluorinated groups with the silica nanoparticles in an ethanolic solution. The synthesized fluorinated silica nanoparticles have been spin coated on flat aluminum alloy, silicon and glass substrates. Functionalization of silica nanoparticles with fluorinated groups has been confirmed by Fourier Transform Infrared spectroscopy (FTIR by showing the presence of C-F and Si-O-Si bonds. The water contact angles and surface roughness increase with the number of spin-coated thin films layers. The critical size of ~119 nm renders aluminum surface superhydrophobic with three layers of coating using as-prepared nanoparticle suspended solution. On the other hand, seven layers are required for a 50 vol.% diluted solution to achieve superhydrophobicity. In both the cases, water contact angles were more than 150°, contact angle hysteresis was less than 2° having a critical roughness value of ~0.700 µm. The fluorinated silica nanoparticle coated surfaces are also transparent and can be used as paint additives to obtain transparent coatings.

  8. Electrochemical Behavior of Bilayer Thermal-Spray Coatings in Low-Temperature Corrosion Protection

    Directory of Open Access Journals (Sweden)

    Esmaeil Sadeghimeresht

    2017-09-01

    Full Text Available Cr3C2-NiCr coatings are greatly used to protect critical components in corrosive environments and to extend their lifetime and/or improve functional performance. However, the pores formed during spraying restrict the coating’s applicability area for many corrosion protection applications. To overcome this technical challenge, bilayer coatings have been developed, in which an additional layer (the so-called “intermediate layer” is deposited on the substrate before spraying the Cr3C2-NiCr coating (the so-called “top layer”. The corrosion behavior of the bilayer coating depends on the composition and microstructure of each layer. In the present work, different single-layer coatings (i.e., Cr3C2-NiCr, Fe- and Ni-based coatings were initially sprayed by a high-velocity air fuel (HVAF process. Microstructure analysis, as well as electrochemical tests, for example, open-circuit potential (OCP and polarization tests, were performed. The potential difference (ΔE had a great influence on galvanic corrosion between the top and intermediate layers, and thus, the coatings were ranked based on the OCP values (from high to low as follows: NiCoCrAlY > NiCr > Cr3C2-NiCr > NiAl > Fe-based coatings (alloyed with Cr > pure Ni. The Ni-based coatings were chosen to be further used as intermediate layers with the Cr3C2-NiCr top layer due to their capabilities to show high OCP. The corrosion resistance (Rp of the bilayer coatings was ranked (from high to low as follows: NiCoCrAlY/Cr3C2-NiCr > NiCr/Cr3C2-NiCr > NiAl/Cr3C2-NiCr > Ni/Cr3C2-NiCr. It was shown that splat boundaries and interconnected pores are detrimental for corrosion resistance, however, a sufficient reservoir of protective scale-forming elements (such as Cr or/and Al in the intermediate layer can significantly improve the corrosion resistance.

  9. Reducción de problemas de adherencia en procesos de galvanizado mediante técnicas de minería de datos

    Directory of Open Access Journals (Sweden)

    Martínez-de-Pisón, F. J.

    2007-10-01

    Full Text Available This paper presents an example of the application of data mining techniques to obtain hidden knowledge from the historical data of a hot dip galvanizing process and to establish rules to improve quality in the final product and to reduce errors in the process. For this purpose, the tuning records of a hot dip galvanizing line where coils with adherence problems in the zinc coating had been identified were used as a starting point. From the database of the process, the classical data mining approach was applied to obtain and analyze a number of decision trees that classified two types of coils, i.e. those with the right adherence and those with irregular adherence. The variables and values that might have influenced the quality of the coating were extracted from these trees. Several rules that may be applied to reduce the number of faulty coils with adherence problems were also established.

    En este trabajo, se muestra un ejemplo de aplicación de técnicas de minería de datos para la obtención de conocimiento oculto a partir de los históricos de un proceso de galvanizado. El objetivo consistió en encontrar reglas que pudieran servir para mejorar la calidad del producto final y reducir los fallos del proceso. Para ello, se partió de los históricos correspondientes a la etapa de ajuste de una línea de galvanizado donde surgieron bobinas con problemas en la adherencia del recubrimiento de zinc aplicado. A partir de la base de datos de dicho proceso, se aplicó la metodología clásica de minería de datos para generar y analizar diversos árboles de decisión que clasificaban dos tipos de clases: las bobinas con adherencia correcta y las que presentaban adherencia irregular. De estos árboles se extrajeron las variables y sus valores, que más podían influir en la calidad del recubrimiento. Además, se establecieron reglas que podían ser aplicadas para reducir el número de bobinas con fallos de adherencia.

  10. The Structural Stability of Graphene Anticorrosion Coating Materials is Compromised at Low Potentials.

    Science.gov (United States)

    Ambrosi, Adriano; Pumera, Martin

    2015-05-18

    Corrosion of engineered structures is a major problem causing an estimated economic loss of more than 2 trillion US dollars annually worldwide. Graphene has recently emerged as highly promising, low-cost, and transparent anticorrosion coating material. Herein, it is shown that a multilayer graphene film grown on Ni by chemical vapor deposition undergoes abrupt stability failure under galvanic-corrosion conditions. The multilayer graphene coating was examined by optical microscopy, SEM, energy dispersive X-ray spectroscopy, Raman spectroscopy, and cyclic voltammetry after exposure to potentials between 600 and 1300 mV in alkaline solution. A fast and simple electrochemical method is proposed to sensitively quantify the damage caused by the applied potential bias. It is based on quantification of the oxidation signals generated by the underlying Ni-metal catalyst that is exposed by damage to the graphene film. It is shown that film damage can start at potentials as low as 900 mV and that macroscopic and extensive damage can be caused at potentials above 1000 mV. In addition, once the graphene film has been damaged, the corrosion rate of the underlying metal is significantly increased. These findings are of great importance for potential applications of multilayer graphene films in coating metal structures with huge industrial and economic implications. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  11. Aluminum phosphate coatings

    Science.gov (United States)

    Sambasivan, Sankar; Steiner, Kimberly A.; Rangan, Krishnaswamy K.

    2007-12-25

    Aluminophosphate compounds and compositions as can be used for substrate or composite films and coating to provide or enhance, without limitation, planarization, anti-biofouling and/or anti-microbial properties.

  12. Inorganic Coatings Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — The inorganic Coatings Lab provides expertise to Navy and Joint Service platforms acquisition IPTs to aid in materials and processing choices which balance up-front...

  13. Imposed potential measurement to evaluate the pitting corrosion resistance and the galvanic behaviour of a highly alloyed austenitic stainless steel and its weldment in a LiBr solution at temperatures up to 150ºC

    OpenAIRE

    Blasco Tamarit, María Encarnación; García García, Dionisio Miguel; García Antón, José

    2011-01-01

    Pitting corrosion resistance and galvanic behaviour of Alloy 31, a highly alloyed austenitic stainless steel (UNS N08031), and its weldment were studied in a heavy brine LiBr solution 1080 g/l at different temperatures (75–150 °C) using electrochemical techniques. The Mixed Potential Theory was used to evaluate the galvanic corrosion between the base and welded metals. Cyclic potentiodynamic curves indicate that high temperatures make passivation and repassivation of pits difficult, because t...

  14. Friction surfaced Stellite6 coatings

    Energy Technology Data Exchange (ETDEWEB)

    Rao, K. Prasad; Damodaram, R. [Department of Metallurgical and Materials Engineering - Indian Institute of Technology Madras, Chennai 600 036 (India); Rafi, H. Khalid, E-mail: khalidrafi@gmail.com [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600 036 (India); Ram, G.D. Janaki [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600 036 (India); Reddy, G. Madhusudhan [Metal Joining Group, Defence Metallurgical Research Laboratory (DMRL) Kanchanbagh, Hyderabad 500 058 (India); Nagalakshmi, R. [Welding Research Institute, Bharat Heavy Electricals Limited, Tiruchirappalli 620 014 (India)

    2012-08-15

    Solid state Stellite6 coatings were deposited on steel substrate by friction surfacing and compared with Stellite6 cast rod and coatings deposited by gas tungsten arc and plasma transferred arc welding processes. Friction surfaced coatings exhibited finer and uniformly distributed carbides and were characterized by the absence of solidification structure and compositional homogeneity compared to cast rod, gas tungsten arc and plasma transferred coatings. Friction surfaced coating showed relatively higher hardness. X-ray diffraction of samples showed only face centered cubic Co peaks while cold worked coating showed hexagonally close packed Co also. - Highlights: Black-Right-Pointing-Pointer Stellite6 used as coating material for friction surfacing. Black-Right-Pointing-Pointer Friction surfaced (FS) coatings compared with casting, GTA and PTA processes. Black-Right-Pointing-Pointer Finer and uniformly distributed carbides in friction surfaced coatings. Black-Right-Pointing-Pointer Absence of melting results compositional homogeneity in FS Stellite6 coatings.

  15. Spin coating apparatus

    Science.gov (United States)

    Torczynski, John R.

    2000-01-01

    A spin coating apparatus requires less cleanroom air flow than prior spin coating apparatus to minimize cleanroom contamination. A shaped exhaust duct from the spin coater maintains process quality while requiring reduced cleanroom air flow. The exhaust duct can decrease in cross section as it extends from the wafer, minimizing eddy formation. The exhaust duct can conform to entrainment streamlines to minimize eddy formation and reduce interprocess contamination at minimal cleanroom air flow rates.

  16. Electrospark deposition of Al2O3–TiB2/Ni composite-phase surface coatings on Cu–Cr–Zr alloy electrodes

    Directory of Open Access Journals (Sweden)

    Ping Luo

    2015-03-01

    Full Text Available To improve electrode life during the resistance spot welding of galvanized steel plates, an Al2O3–TiB2 composite coating was synthesized on the surfaces of spot-welding electrodes through an electrospark deposition process. The microstructure, elemental composition, phase structure, and mechanical properties of the coating were characterized using scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction analysis, and microhardness testing. It was found that extensive cracking occurred in the monolithic Al2O3–TiB2 coating and at the coating–electrode interface. When the Al2O3–TiB2 coating was deposited on electrodes precoated with Ni, the number of defects decreased significantly. Further, delamination did not occur, and fewer cracks were formed. The average hardness of the multilayered Al2O3–TiB2/Ni coating was approximately 2200 HV and higher than that of the monolithic Al2O3–TiB2 coating (1100 HV.

  17. Relationship Between pH and Electrochemical Corrosion Behavior of Thermal-Sprayed Ni-Al-Coated Q235 Steel in Simulated Soil Solutions

    Science.gov (United States)

    Wei, Wei; Wu, Xin-qiang; Ke, Wei; Xu, Song; Feng, Bing; Hu, Bo-tao

    2017-09-01

    Electrochemical corrosion behavior of a thermal-sprayed Ni-Al-coated Q235 steel was investigated in the simulated soil solutions at different pH values using measurements of potentiodynamic polarization curves and electrochemical impedance spectroscopy as well as surface analyses including x-ray diffraction analysis, scanning electron microscope equipped with an energy-dispersive x-ray spectroscopy and x-ray photoelectron spectroscopy. The results showed that the corrosion resistance of the Ni-Al-coated Q235 steel was dependent on the pH of the test solution. From pH = 3.53 to pH = 4.79, the corrosion resistance of the coated steel increased rapidly. In the pH range from 4.79 to 12.26, the corrosion resistance exhibited no significant change. At pH 13.25, the corrosion resistance of the sample was found to decrease. The calculated corrosion rate of Ni-Al-coated Q235 steel was lower than that of the uncoated Q235 steel and galvanized steel in all the test solutions. Over a wide range of pH values, the Ni-Al-coated Q235 steel exhibited extremely good corrosion resistance. The experimental data together with the potential-pH diagrams provided a basis for a detailed discussion of the related corrosion mechanisms of the coated steel.

  18. Biocompatibility of Niobium Coatings

    Directory of Open Access Journals (Sweden)

    René Olivares-Navarrete

    2011-09-01

    Full Text Available Niobium coatings deposited by magnetron sputtering were evaluated as a possible surface modification for stainless steel (SS substrates in biomedical implants. The Nb coatings were deposited on 15 mm diameter stainless steel substrates having an average surface roughness of 2 mm. To evaluate the biocompatibility of the coatings three different in vitro tests, using human alveolar bone derived cells, were performed: cellular adhesion, proliferation and viability. Stainless steel substrates and tissue culture plastic were also studied, in order to give comparative information. No toxic response was observed for any of the surfaces, indicating that the Nb coatings act as a biocompatible, bioinert material. Cell morphology was also studied by immune-fluorescence and the results confirmed the healthy state of the cells on the Nb surface. X-ray diffraction analysis of the coating shows that the film is polycrystalline with a body centered cubic structure. The surface composition and corrosion resistance of both the substrate and the Nb coating were also studied by X-ray photoelectron spectroscopy and potentiodynamic tests. Water contact angle measurements showed that the Nb surface is more hydrophobic than the SS substrate.

  19. Hydroxyapatite coatings for biomedical applications

    CERN Document Server

    Zhang, Sam

    2013-01-01

    Hydroxyapatite coatings are of great importance in the biological and biomedical coatings fields, especially in the current era of nanotechnology and bioapplications. With a bonelike structure that promotes osseointegration, hydroxyapatite coating can be applied to otherwise bioinactive implants to make their surface bioactive, thus achieving faster healing and recovery. In addition to applications in orthopedic and dental implants, this coating can also be used in drug delivery. Hydroxyapatite Coatings for Biomedical Applications explores developments in the processing and property characteri

  20. Coated microneedles for transdermal delivery

    OpenAIRE

    Gill, Harvinder S.; Prausnitz, Mark R.

    2006-01-01

    Coated microneedles have been shown to deliver proteins and DNA into the skin in a minimally invasive manner. However, detailed studies examining coating methods and their breadth of applicability are lacking. This study’s goal was to develop a simple, versatile and controlled microneedle coating process to make uniform coatings on microneedles and establish the breadth of molecules and particles that can be coated onto microneedles. First, microneedles were fabricated from stainless steel sh...

  1. Coated particle waste form development

    Energy Technology Data Exchange (ETDEWEB)

    Oma, K.H.; Buckwalter, C.Q.; Chick, L.A.

    1981-12-01

    Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes.

  2. Corrosion inhibition in drinking water: Effect of temperature. Part I. Galvanized steel. Inhibicion de la corrosion en agua potable. Efecto de la temperatura. I parte. Acero galvanizado

    Energy Technology Data Exchange (ETDEWEB)

    Royuela, J.J.

    1994-01-01

    The corrosivity of several drinking waters, with and without addition of sodium silicate and sodium polyphosphate as inhibitor, in contact with galvanized steel, is studied in the range 20-65 degree centigree. The corrosion rate in the course of time was followed by means of the polarization resistance method. Linearity between potential and intensity of current is observed in the range-20 to + 30 mV from corrosion potential E[sub 0]. Polarization curves were also drawn with the aim to obtain the Tafel slopes. E[sub 0] values are more active when inhibitor is present. With temperature increases corrosion rate. Inhibitor addition to the waters tested means a reduction of galvanized steel corrosion of about 40%. (Author) 30 refs.

  3. Immobilization of heavy metals arising sludge galvanic, in glass ceramic material; Imobilizacao de metais pesados oriundos de lodo galvanico em material vitreo

    Energy Technology Data Exchange (ETDEWEB)

    Felisberto, R., E-mail: regina.felisberto@poa.ifrs.edu.br [Instituto Federal do Rio Grande do Sul (IFRS), Porto Alegre, RS (Brazil); Santos, M.C.; Basegio, T.; Bergmann, C.P. [Universidade Federal do Rio Grande do Sul (PPGEM/UFRGS), Porto Alegre, RS (Brazil)

    2016-07-01

    The use of galvanic sludge in the glass-ceramic formulation for immobilizing environmentally harmful materials is consolidated in more developed countries as raw material in the formulation of new materials. In this work, we have used galvanic sludge provided by a metallurgical company located in Vale dos Sinos, RS. The sludge was dried at 105°C and mixed with soda-lime glass in proportions of 1, 5, 10 and 20%, relative to the glass mass. Its composition was determined by FRX, and evaluated for leaching (NBR 10005) and solubilization (NBR 10006). The specimens (CPs) were burned at temperatures 750, 800 and 850°C, also submitted to the tests. The sludge, Class I - dangerous, presented Se content greater than provisions of NBR 10004. It was possible to immobilize the heavy metals at a temperature of 850°C for specimens of the F1 formulation, having been thus classified as Class II B Inert Residue. (author)

  4. Design of a fixed-bed ion-exchange process for the treatment of rinse waters generated in the galvanization process using Laminaria hyperborea as natural cation exchanger.

    Science.gov (United States)

    Mazur, Luciana P; Pozdniakova, Tatiana A; Mayer, Diego A; Boaventura, Rui A R; Vilar, Vítor J P

    2016-03-01

    In this study, the removal of zinc from galvanization wastewaters was performed in a fixed bed column packed with brown macro-algae Laminaria hyperborea, acting as a natural cation exchanger (resin). The rinse wastewater presents a zinc concentration between 9 and 22 mg/L, a high concentration of light metals (mainly Na and Ca), a high conductivity (0.5-1.5 mS/cm) and a low organic content (DOC = 7-15 mg C/L). The zinc speciation diagram showed that approximately 80% of zinc is in the form of Zn(2+) and ≅20% as ZnSO4, considering the effluent matrix. From all operational conditions tested for zinc uptake (17 treatment of 2.4 m(3)/day of galvanization wastewater, resulting in an estimated reactants cost of 2.44 €/m(3). Copyright © 2015 Elsevier Ltd. All rights reserved.

  5. Randomized controlled trial comparing the effectiveness of the ultrasound-guided galvanic electrolysis technique (USGET) versus conventional electro-physiotherapeutic treatment on patellar tendinopathy

    OpenAIRE

    Abat, F.; S?nchez-S?nchez, J. L.; Mart?n-Nogueras, A. M.; Calvo-Arenillas, J. I.; Yajeya, J.; M?ndez-S?nchez, R.; Monllau, J. C.; Gelber, P. E.

    2016-01-01

    Background Patellar tendinopathy has a high prevalence rate among athletes. Different therapeutic options can be found in the current literature, but none of them has been clearly established as the gold standard. The purpose of this study is to compare, in a randomized controlled trial, the clinical efficacy of eccentric exercise combined with either an ultrasound-guided galvanic electrolysis technique (USGET) or conventional electrophysiotherapy to treat patellar tendinopathy. Methods Sixty...

  6. An investigation of the electrochemical action of the epoxy zinc-rich coatings containing surface modified aluminum nanoparticle

    Energy Technology Data Exchange (ETDEWEB)

    Jalili, M. [Nanomaterials and Nanocoatings Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Surface Coatings and Corrosion Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Rostami, M. [Nanomaterials and Nanocoatings Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir [Surface Coatings and Corrosion Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of)

    2015-02-15

    Highlights: • Aluminum nanoparticle was modified with amino trimethylene phosphonic acid. • 2 wt% of zinc dust in zinc-rich paint was substituted by aluminum nanoparticles. • Surface modified aluminum nanoparticle improved the cathodic period of protection. • Aluminum nanoparticles enhanced the corrosion protection of the zinc-rich coating. - Abstract: Aluminum nanoparticle was modified with amino trimethylene phosphonic acid (ATMP). The surface characterization of the nanoparticles was done by X-ray photo electron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and thermal gravimetric analysis. The influence of the replacement of 2 wt% of zinc dust in the standard zinc-rich epoxy coating by nanoparticles on the electrochemical action of the coating was studied by electrochemical impedance spectroscopy (EIS) and salt spray tests. The morphology and phase composition of the zinc rich paints were evaluated by X-ray diffraction (XRD) and filed-emission scanning electron microscopy (FE-SEM). Results showed that the ATMP molecules successfully adsorbed on the surface of Al nanoparticles. Results obtained from salt spray and electrochemical measurements revealed that the addition of surface modified nanoparticles to the zinc rich coating enhanced its galvanic action and corrosion protection properties.

  7. Steam initiated hydrotalcite conversion coatings

    DEFF Research Database (Denmark)

    Zhou, Lingli; Friis, Henrik; Roefzaad, Melanie

    2018-01-01

    in the following order: K2S2O8 > Na2SO4 > NH4NO3 > KNO3. Post-coating rinsing by Mg(CH3COO)2, in addition to Ce- and La- based salts, is capable of sealing the porous Al-Li HT coatings and increasing the corrosion resistance ability. The Ce modified Al-Li HT coatings show better corrosion protection than the La...... modified coatings, due to a behaviour of “active corrosion protection” that enables precipitation of insoluble Ce(IV) oxides to reinforce the existed HT coatings........ A range of coating processesased on the formation of HT surface layers has been developed to examine its effect on the coating's thicknessnd corrosion resistance properties. These varieties include pre-coating cleaning (grid blasting vs. chemicaltching), metal species in HT compounds (Al-Zn HT coating vs...

  8. Experiments on different materials (polyamide, stainless & galvanized steel) influencing geothermal CaCO3 scaling formation: Polymorphs & elemental incorporation

    Science.gov (United States)

    Wedenig, Michael; Dietzel, Martin; Boch, Ronny; Hippler, Dorothee

    2016-04-01

    Thermal water is increasingly used for heat and electric power production providing base-load capable renewable and virtually unlimited geothermal energy. Compared to other energy sources geothermal facilities are less harmful to the environment, i.e. chemically and visually. In order to promote the economic viability of these systems compared to other traditional and renewable energy sources, production hindering processes such as corrosion and scaling of components arising from the typically high salinity thermal waters have to be considered as important economic factors. In this context, using proper materials being in contact with the thermal water is crucial and a playground for further improvements. Aim of the study presented, are basic experiments and observations of scaling and corrosive effects from hydrothermal water interacting with different materials and surfaces (stainless steel, polyamide, galvanized steel) and in particular the nucleation and growth effects of these materials regarding the precipitation of solid carbonate phases. The incorporation of Mg, Sr and Ba cations into the carbonate scalings are investigated as environmental proxy. For this purpose, hydrothermal carbonate precipitating experiments were initialized by mixing NaHCO3 and Ca-Mg-Sr-Ba-chloride solutions at temperatures ranging from 40 to 80 °C in glass reactors hosting artificial substrates of the above mentioned materials. The experiments show a strong dependence of the precipitation behaviour of calcium carbonate polymorphs on the particular material being present. Stainless steel and polyamide seem to restrict aragonite formation, whereas galvanized steel supports aragonite nucleation. Vaterite formation is promoted by polyamide surfaces. Importantly, vaterite is more soluble (less stable) compared to the other anhydrous calcium carbonate polymorphs, i.e. vaterite can be more easily re-dissolved. Thus, the use of polyamide components might reduce the amount and durability of

  9. Protective Woodcutting Tool Coatings

    Directory of Open Access Journals (Sweden)

    Svetlana D. Latushkina

    2016-01-01

    Full Text Available The modern woodworking industry applies resource-saving, environmentally appropriate technologies, providing both the metal removal performance enhancement and functioning with the optimal economic factors. Progressive cutting parameters require the application of the high-reliability cutting tools, eliminating machine-tool equipment standstill and increased cost of the expensive tool materials. In this paper it is suggested to increase the wood-cutting tool efficiency by means of the vacuum-arc separated coating deposition process optimization. The droplets are one of the main problems while generating vacuum-arc coatings, and they have a bad influence on the quality and operational coatings characteristics. The application of the separated system, allowing minimize the droplets content, is one of the most promising ways to solve this problem. Vacuum-arc deposition technique was used in this work to generate multicomponent coatings. The coatings deposition was directly carried out on the modernized vacuum-arc plant, equipped by Y-shaped macroparticles separator.

  10. A New Coating Process for Production of Coated Magnesium Powders

    National Research Council Canada - National Science Library

    2008-01-01

    .... In brief, Task 1 involved the construction and assembly of the coating system and supporting infrastructure, which was used for the scale-up and production of 1-lb batches of coated magnesium powder...

  11. Application of a topical biomimetic electrical signaling technology to photo-aging: a randomized, double-blind, placebo-controlled trial of a galvanic zinc-copper complex.

    Science.gov (United States)

    Chantalat, Jeannette; Bruning, Elizabeth; Sun, Ying; Liu, Jue-Chen

    2012-01-01

    The first signs of facial skin photo-aging often occur in the skin of the periorbital area and include sagging, loss of firmness and definition, and sallowness. Epidermal wounds have been shown to alter the trans-epithelial electrical potential creating an electric signal that directs cell migration in epithelial wound healing; this electric field declines sharply with age. A topical galvanic zinc-copper complex, which couples elemental zinc and copper to create a biomimetic electric field, has demonstrated anti-inflammatory activity and extracellular matrix improvement in vitro, including collagen and elastin production. To evaluate the efficacy and tolerability of a galvanic zinc-copper complex on photo-aging parameters in a randomized, double-blind, placebo-controlled clinical trial. In this eight-week study, women (40-65 years) with mild to moderate photo-aging were randomized to use placebo or 1 of 3 galvanic zinc-copper complex compositions (gel and activating moisturizer). Efficacy evaluations included clinical grading, specialized clinical imaging, and subject self-assessments performed at baseline, 15-30 minutes after product application and after 1, 2, 4, and 8 weeks. Tolerability was based on adverse events and clinical grading of irritation. Significance was set at P?0.05 versus baseline and between treatment groups. The study was completed by 124 women. Compositions containing the galvanic zinc-copper complex showed statistically significant clinical improvements versus placebo and baseline rapidly (15-30 min) after application and through week 8. Clinical grading showed significant improvement versus placebo in skin radiance and under-eye dark circles 15-30 minutes after first application with continued improvement through week 8, and in overall photo-damage, fine lines, lifted appearance of the eyes, and under-eye wrinkles starting after two weeks and continuing through week 8. Test compositions were well tolerated. This galvanic zinc-copper complex

  12. Electrochemical corrosion behaviour of Mg-Al alloys with thermal spray Al/SiCp composite coatings; Comportamiento a la corrosion electroquimica de aleaciones MgAl con recubrimientos de materiales compuestos Al/SiCp mediante proyeccion termica

    Energy Technology Data Exchange (ETDEWEB)

    Pardo, A.; Feliu Jr, S.; Merino, M. C.; Mohedano, M.; Casajus, P.; Arrabal, R.

    2010-07-01

    The corrosion protection of Mg-Al alloys by flame thermal spraying of Al/SiCp composite coatings was evaluated by electrochemical impedance spectroscopy in 3.5 wt.% NaCl solution. The volume fraction of SiC particles (SiCp) varied between 5 and 30%. The as-sprayed Al/SiCp composite coatings revealed a high number of micro-channels, largely in the vicinity of the SiC particles, that facilitated the penetration of the electrolyte and the subsequent galvanic corrosion of the magnesium substrates. The application of a cold-pressing post-treatment reduced the degree of porosity of the coatings and improved the bonding at the coating/substrate and Al/SiC interfaces. This resulted in improved corrosion resistance of the coated specimens. The effectiveness of the coatings slightly decreased with the addition of 5-30 vol.% SiCp compared with the un reinforced thermal spray aluminium coatings. (Author) 31 refs.

  13. A Flat Solar Collector Built from Galvanized Steel Plate, Working by Thermosyphonic Flow, Optimized for Mexican Conditions

    Directory of Open Access Journals (Sweden)

    Á. Marroquín de Jesús

    2009-07-01

    Full Text Available Design, construction, and testing of the thermal performance of a flat solar collector for domestic water heating are described. The absorbing plate is built from readily available materials: two sheets of galvanized steel, one of the channelled type, the other one flat, which are joined by electric welding. The absorber is connected to a 198–L thermotank, insulated with polyurethane foam. In terms of receiving surface, the prototype tested here has an area of 1.35 m2, about 20% smaller than comparable copper–tube–based collectors offered in the market. Temperature measurements conducted over a 30–day period gave values which were a few degrees lower than the theoretically calculated water temperatures. Momentary thermal efficiency values between 35% and 77% were observed. The water temperature achieved in the tank at the end of the day aver ages 65°C in winter weather conditions in the central Mexican highland. This design of solar water heater is well suited to Mexican conditions, as it makes use of the high local intensity of the solar radiation, and as the channel shape of the ducts minimizes bursting during the rare occurrences of freezing temperatures in the region; it also has the advantage of being manufacturable at low cost from simple materials.

  14. Fiber laser welding of dual-phase galvanized sheet steel (DP590): traditional analysis and new quality assessment techniques

    Science.gov (United States)

    Miller, Stephanie; Pfeif, Erik; Kazakov, Andrei; Baumann, Esther; Dowell, Marla

    2016-03-01

    Laser welding has many advantages over traditional joining methods, yet remains underutilized. NIST has undertaken an ambitious initiative to improve predictions of weldability, reliability, and performance of laser welds. This study investigates butt welding of galvanized and ungalvanized dual-phase automotive sheet steels (DP 590) using a 10 kW commercial fiber laser system. Parameter development work, hardness profiles, microstructural characterization, and optical profilometry results are presented. Sound welding was accomplished in a laser power range of 2.0 kW to 4.5 kW and travel speed of 2000 mm/min to 5000 mm/min. Vickers hardness ranged from approximately 2 GPa to 4 GPa across the welds, with limited evidence of heat affected zone softening. Decreased hardness across the heat affected zone directly correlated to the appearance of ferrite. A technique was developed to non-destructively evaluate weld quality based on geometrical criteria. Weld face profilometry data were compared between light optical, metallographic sample, and frequency-modulated continuous-wave laser detection and ranging (FMCW LADAR) methods.

  15. Cu-SnO2 nanostructures obtained via galvanic replacement control as high performance anodes for lithium-ion storage

    Science.gov (United States)

    Nguyen, Tuan Loi; Park, Duckshin; Hur, Jaehyun; Son, Hyung Bin; Park, Min Sang; Lee, Seung Geol; Kim, Ji Hyeon; Kim, Il Tae

    2018-01-01

    SnO2 has been considered as a promising anode material for lithium ion batteries (LIBs) because of its high theoretical capacity (782 mAh g-1). However, the reaction between lithium ions and Sn causes a large volume change, resulting in the pulverization of the anode, a loss of contact with the current collector, and a deterioration in electrochemical performance. Several strategies have been proposed to mitigate the drastic volume changes to extend the cyclic life of SnO2 materials. Herein, novel composites consisting of Cu and SnO2 were developed via the galvanic replacement reaction. The reaction was carried out at 180 °C for different durations and triethylene glycol was used as the medium solvent. The structure, morphology, and composition of the composites were analyzed by X-ray diffraction, transmission electron microscopy, and energy dispersive X-ray spectroscopy. The reaction time affected the particle size, which in turn affected the reaction kinetics. Furthermore, the novel nanostructures contained an inactive metal phase (Cu), which acted both as the buffer space against the volume change of Sn during the alloying reaction and as the electron conductor, resulting in a lower impedance of the composites. When evaluated as potential anodes for LIBs, the composite electrodes displayed extraordinary electrochemical performance with a high capacity and Coulombic efficiency, an excellent cycling stability, and a superior rate capability compared to a Sn electrode.

  16. Templated Atom-Precise Galvanic Synthesis and Structure Elucidation of a [Ag 24 Au(SR) 18 ] − Nanocluster

    KAUST Repository

    Bootharaju, Megalamane Siddaramappa

    2015-11-27

    Synthesis of atom-precise alloy nanoclusters with uniform composition is challenging when the alloying atoms are similar in size (for example, Ag and Au). A galvanic exchange strategy has been devised to produce a compositionally uniform [Ag24Au(SR)18]- cluster (SR: thiolate) using a pure [Ag25(SR)18]- cluster as a template. Conversely, the direct synthesis of Ag24Au cluster leads to a mixture of [Ag25-xAux(SR)18]-, x=1-8. Mass spectrometry and crystallography of [Ag24Au(SR)18]- reveal the presence of the Au heteroatom at the Ag25 center, forming Ag24Au. The successful exchange of the central Ag of Ag25 with Au causes perturbations in the Ag25 crystal structure, which are reflected in the absorption, luminescence, and ambient stability of the particle. These properties are compared with those of Ag25 and Ag24Pd clusters with same ligand and structural framework, providing new insights into the modulation of cluster properties with dopants at the single-atom level.

  17. A new, high current output, galvanic (sacrificial) anode, electrochemical rehabilitation system for reinforced and prestressed concrete structures

    Energy Technology Data Exchange (ETDEWEB)

    Clear, K.C.

    1999-07-01

    This paper summarizes 1995 through 1998 laboratory, outdoor exposure facility, and field data on the subject concrete rehab system. The system shows promise as a means of providing cathodic protection to the reinforcing, as a chloride removal process, as a re-alkalization process, and/or as a lithium injection procedure to minimize alkali-aggregate reactions in the concrete. Unique characteristics of the system include: (1) Surrounding each galvanic anode with a highly corrosive liquid which maintains it (the anode) at peak output voltage throughout its life; and (2) Placing an ionic transfer layer between the anode and the concrete surface that is high volume, low resistivity and deliquescent (i.e. pulls water vapor out of the air at relative humidities of 35% or higher). The ionic transfer layer typically consists of sponge, felt or sand loaded with calcium chloride (and/or other chemicals such as sodium hydroxide, potassium acetate, and lithium-salts). In some cases it also contains a wetting agent and is encapsulated (fully or partially) in vapor permeable, but water impermeable materials. The ionic transfer layer will not freeze at temperatures as low as {minus}20 C ({minus}5 F), and provides sufficient space for all anode corrosion products, thus preventing undesirable stresses on the concrete, the anode assembly and any cosmetic covering.

  18. Comparison of treatment for 153 cases of circumferential facial paralysis by low-power laser and galvan acupuncture

    Science.gov (United States)

    Li, Hai-Ling; Zhuo, Qing-shan

    1993-03-01

    Seventy-six patients were treated by low power He-Ne laser irradiation on Yangbai, Sibai, and other related acupoints. The other 77 cases were treated by Galvan-acupuncture with infrared radiation on the same acupoints. There was little difference between the therapeutic effects of these two groups (P > 0.05). However, the laser group had a much shorter treatment time than the other group. According to the theory of traditional Chinese medicine, circumferential facial paralysis is caused by exposure to cold which blocks the channel of vital energy resulting in the damage of bodily function. Acupuncture and moxibustion on certain acupoints can warm up the channels and remove the stasis allowing vital energy to pass through their passages to regulate bodily functions. Laser can do the same effectively with much less time. The laser therapy also features painlessness, safeness, and is free of bacteria. Circumferential facial paralysis is a common disease, which is clinically treated by acupuncture with reliable results. However, acupuncture is not fit for children who are not cooperative and those patients who are afraid of the pain accompanied with acupuncture. So we applied low power laser irradiation in the treatment of circumferential facial paralysis starting in 1985. The results were favorable. And the treatment time was shortened. The treatment procedures are reported.

  19. Somatosensory evoked potentials in the telencephalon of Atlantic salmon (Salmo salar) following galvanic stimulation of the tail.

    Science.gov (United States)

    Nordgreen, Janicke; Horsberg, Tor Einar; Ranheim, Birgit; Chen, Andrew C N

    2007-12-01

    Electric activity in the brain which is time-locked to a given stimulation of the somatosensory system can be recorded as a somatosensory evoked potential (SEP). We investigated whether a galvanic stimulation of the tail base in Atlantic salmon (Salmo salar) would elicit a SEP in the telencephalon. The telencephalon is central in learning and memory, and activity here may be a prerequisite for processing of external stimuli on a cognitive or emotional level. Anaesthetized salmon (n = 11) were subjected to craniotomy and a recording electrode was inserted into the telencephalon. The fish were given stimulations of four intensities, i.e., 2, 5, 10 and 20 mA. A SEP was elicited in the contralateral dorsal telencephalon for all intensities. This result agrees with findings in other fish species. Furthermore, there was a significant difference between the maximum peak amplitude and mean amplitude of the SEP elicited by putative non-noxious (2 mA) and putative noxious (20 mA) stimulation intensities (P stimulation intensities also tend to introduce longer-latencies components in the SEP. The results added to the body of literature indicates that the exteroceptive senses are represented by processing within the telencephalon of the fish.

  20. Galvanic corrosion of metal injection molded (MIM) and conventional brackets with nickel-titanium and copper-nickel-titanium archwires.

    Science.gov (United States)

    Siargos, Barbara; Bradley, Thomas G; Darabara, Myrsini; Papadimitriou, George; Zinelis, Spiros

    2007-03-01

    To compare the galvanic coupling of conventional and metal injection molded (MIM) brackets with commonly used orthodontic archwires. Six of each type of bracket were suspended in lactic acid along with a sample of orthodontic wire (three nickel-titanium and three copper-nickel-titanium) for 28 days at 37 degrees C. The potential differences between the wires and brackets were recorded per second throughout the duration of the experiment. The MIM brackets exhibited potential differences similar to those seen for the conventional brackets. The greatest potential difference was found for MIM brackets with nickel-titanium wires (512 mV), whereas MIM brackets with copper-nickel-titanium wires had the smallest difference (115 mV). Scanning electron microscope (SEM)-energy-dispersive spectroscopic analysis of the tie-wing area of each bracket type indicated similar elemental composition in both brackets, but in slightly different percentages by weight. The MIM bracket exhibited extensive internal porosity, whereas the conventional bracket was more solid internally. The composition and manufacturing processes involved in fabricating MIM brackets impart corrosive properties similar to those seen in the bracket-wing area of conventional brackets and may provide a measurable benefit when taking into account the increased corrosion between the bracket and brazing alloy of conventional brackets.

  1. Galvanic vestibular stimulation combines with Earth-horizontal rotation in roll to induce the illusion of translation.

    Science.gov (United States)

    Schneider, Erich; Bartl, Klaus; Glasauer, Stefan

    2009-05-01

    Human head rotation in roll around an earth-horizontal axis constitutes a vestibular stimulus that, by its rotational component, acts on the semicircular canals (SCC) and that, by its tilt of the gravity vector, also acts on the otoliths. Galvanic vestibular stimulation (GVS) is thought to resemble mainly a rotation in roll. A superposition of sinusoidal GVS with a natural earth-horizontal roll movement was therefore applied in order to cancel the rotation effects and to isolate the otolith activation. By self-adjusting the amplitude and phase of GVS, subjects were able to minimize their sensation of rotation and to generate the perception of a linear translation. The final adjustments are in the range of a model that predicts SCC activation during natural rotations and GVS. This indicates that the tilt-translation ambiguity of the otoliths is resolved by SCC-otolith interaction. It is concluded that GVS might be able to cancel rotations in roll and that the residual tilt of the gravitoinertial force is possibly interpreted as a linear translation.

  2. A critical review of the neurophysiological evidence underlying clinical vestibular testing using sound, vibration and galvanic stimuli.

    Science.gov (United States)

    Curthoys, Ian S

    2010-02-01

    In addition to activating cochlear receptors, air conducted sound (ACS) and bone conducted vibration (BCV) activate vestibular otolithic receptors, as shown by neurophysiological evidence from animal studies--evidence which is the foundation for using ACS and BCV for clinical vestibular testing by means of vestibular-evoked myogenic potentials (VEMPs). Recent research is elaborating the specificity of ACS and BCV on vestibular receptors. The evidence that saccular afferents can be activated by ACS has been mistakenly interpreted as showing that ACS only activates saccular afferents. That is not correct - ACS activates both saccular and utricular afferents, just as BCV activates both saccular and utricular afferents, although the patterns of activation for ACS and BCV do not appear to be identical. The otolithic input to sternocleidomastoid muscle appears to originate predominantly from the saccular macula. The otolithic input to the inferior oblique appears to originate predominantly from the utricular macula. Galvanic stimulation by surface electrodes on the mastoids very generally activates afferents from all vestibular sense organs. This review summarizes the physiological results, the potential artifacts and errors of logic in this area, reconciles apparent disagreements in this field. The neurophysiological results on BCV have led to a new clinical test of utricular function - the n10 of the oVEMP. The cVEMP tests saccular function while the oVEMP tests utricular function. Copyright (c) 2009 International Federation of Clinical Neurophysiology. Published by Elsevier Ireland Ltd. All rights reserved.

  3. Thermal Analysis Of Cover Plate Of Galvanizing Bath Tub At Bridge amp Roof Co. I Ltd. By Shape Modification

    Directory of Open Access Journals (Sweden)

    Anirban Jana

    2015-08-01

    Full Text Available This project is aimed for thermally analyzing stress and strain on cover plate of galvanizing bath tub at Bridge amp Roof co. I Ltd in order to maintain 450C in bath tub. Along with analysis part cover plate shape was modified due to its continuous use amp prevailing conditions at the workshop. The cover plate consist of insulating materials compacted to retain the heat in the bath tub. The thermal convection of air is less than thermal resistance of insulating materials used thus heat loss is negligible. Thermal convection air 0.0579 w m k Thermal Resistance Insulator 7.046 w m k. Thermal analysis report show at 450C. Deformation is effecting end portion 2-3 mm. Stress amp Strain at that portion is also low 0.1-0.3 Mpa. Heat transfer of air is more than insulating materials. Thus Heat transfer rate of Insulating materials being low they dont conduct heat from the bath tub to the atmosphere. So temperature of the bath tub is maintained. QA 1806.25 W Heat transfer rate of Air by convection QI 270.43 W Heat transfer rate of Insulation materials

  4. Study for determination of industrial water corrosivity in Kashan Fajre Sepahan Galvanizing Mills during 2005-2006 Iran.

    Science.gov (United States)

    Rabbani, D; Miranzadeh, M B; Motlagh, A Ahmadi

    2008-01-01

    This research was carried out in Kashan Fajre Sepahan Galvanizing mills (KFSGM) for evaluation of water corrosivity during 2005-2006. A total of 18 samples were taken from various points of the water supply system for testing the specific parameters and calculation Langelier Index (LI), Ryznar Index (RI) and Pukorious Index (PI). This research showed that in raw water (sand filter effluent) LI were positive as well as RI and PI were lower than 7 which means that mentioned water is not corrosive. Also LI in treated water by reverse osmosis process was negative and RI and PI were higher than 7, so, this water has corrosive properties. Finally, calculated indexes indicate that according to LI, conditioned water is not corrosive but based on RI and P. this water tend to corrosivity which this findings is compatible with literature review statement. So it is recommended that, for water conditioning addition of preservative chemicals to be continued but at the same time another alternatives such as pH adjustment, air stripping and deoxygenating, control of carbonate concentration and split flow treatment should be studied.

  5. Superheating in coated niobium

    OpenAIRE

    T. Junginger; Wasserman, W.; Laxdal, R. E.

    2017-01-01

    Using muon spin rotation it is shown that the field of first flux penetration H_entry in Nb is enhanced by about 30% if coated with an overlayer of Nb_3Sn or MgB_2. This is consistent with an increase from the lower critical magnetic field H_c1 up to the superheating field H_sh of the Nb substrate. In the experiments presented here coatings of Nb_3Sn and MgB_2 with a thickness between 50 and 2000nm have been tested. H_entry does not depend on material or thickness. This suggests that the ener...

  6. Advanced Coating Removal Techniques

    Science.gov (United States)

    Seibert, Jon

    2006-01-01

    An important step in the repair and protection against corrosion damage is the safe removal of the oxidation and protective coatings without further damaging the integrity of the substrate. Two such methods that are proving to be safe and effective in this task are liquid nitrogen and laser removal operations. Laser technology used for the removal of protective coatings is currently being researched and implemented in various areas of the aerospace industry. Delivering thousands of focused energy pulses, the laser ablates the coating surface by heating and dissolving the material applied to the substrate. The metal substrate will reflect the laser and redirect the energy to any remaining protective coating, thus preventing any collateral damage the substrate may suffer throughout the process. Liquid nitrogen jets are comparable to blasting with an ultra high-pressure water jet but without the residual liquid that requires collection and removal .As the liquid nitrogen reaches the surface it is transformed into gaseous nitrogen and reenters the atmosphere without any contamination to surrounding hardware. These innovative technologies simplify corrosion repair by eliminating hazardous chemicals and repetitive manual labor from the coating removal process. One very significant advantage is the reduction of particulate contamination exposure to personnel. With the removal of coatings adjacent to sensitive flight hardware, a benefit of each technique for the space program is that no contamination such as beads, water, or sanding residue is left behind when the job is finished. One primary concern is the safe removal of coatings from thin aluminum honeycomb face sheet. NASA recently conducted thermal testing on liquid nitrogen systems and found that no damage occurred on 1/6", aluminum substrates. Wright Patterson Air Force Base in conjunction with Boeing and NASA is currently testing the laser remOval technique for process qualification. Other applications of liquid

  7. Mechanically Invisible Polymer Coatings

    DEFF Research Database (Denmark)

    2014-01-01

    phase comprises particles, said particles comprising a filler material and an encapsulating coating of a second polymeric material, wherein the backbones of the first and second polymeric materials are the same. The composition may be used in electroactive polymers (EAPs) in order to obtain mechanically......The present invention relates to a composition comprising encapsulated particles in a polymeric material. The composition comprises a continuous phase and a discontinuous phase incorporated therein, wherein the continuous phase comprises a first polymeric material and wherein the discontinuous...... invisible polymer coatings....

  8. Methods and means for coating paper by film coating

    NARCIS (Netherlands)

    van der Maarel, Marc; Ter Veer, Arend Berend Cornelis; Vrieling-Smit, Annet; Delnoye, Pierre

    2015-01-01

    This invention relates to the field of paper coating, more in particular to means and methods for providing paper with at least one layer of pigment using film coating to obtain a well printable surface. Provided is a method for preparing coated paper comprising the steps of: a) providing a

  9. Zinc corrosion after loss-of-coolant accidents in pressurized water reactors – Thermo- and fluid-dynamic effects

    Energy Technology Data Exchange (ETDEWEB)

    Seeliger, André, E-mail: a.seeliger@hszg.de [Hochschule Zittau/Görlitz, Institute of Process Technology, Process Automation and Measuring Technology, Theodor-Körner-Allee 16, D-02763 Zittau (Germany); Alt, Sören; Kästner, Wolfgang; Renger, Stefan [Hochschule Zittau/Görlitz, Institute of Process Technology, Process Automation and Measuring Technology, Theodor-Körner-Allee 16, D-02763 Zittau (Germany); Kryk, Holger; Harm, Ulrich [Helmholtz-Zentrum Dresden-Rossendorf, Institute of Fluid Dynamics, P.O. Box 510119, D-01314 Dresden (Germany)

    2016-08-15

    Highlights: • Borated coolant supports corrosion at zinc-coated installations in PWR after LOCA. • Dissolved zinc is injected into core by ECCS during sump recirculation phase. • Corrosion products can reach and settle at further downstream components. • Corrosion products can cause head losses at spacers and influence decay heat removal. • Preventive procedures were tested at semi-technical scale facilities. - Abstract: Within the framework of the German reactor safety research, generic experimental investigations were carried out aiming at thermal-hydraulic consequences of physicochemical mechanisms, caused by dissolution of zinc in boric acid during corrosion processes at hot-dip galvanized surfaces of containment internals at lower coolant temperatures and the subsequent precipitation of solid zinc borates in PWR core regions of higher temperature. This constellation can occur during sump recirculation operation of ECCS after LOCA. Hot-dip galvanized compounds, which are installed inside a PWR containment, may act as zinc sources. Getting in contact with boric acid coolant, zinc at their surfaces is released into coolant in form of ions due to corrosion processes. As a long-term behavior resp. over a time period of several days, metal layers of zinc and zinc alloys can dissolve extensively. First fundamental studies at laboratory scale were done at the Helmholtz-Zentrum Dresden-Rossendorf (HZDR). Their experimental results were picked up for the definition of boundary conditions for experiments at semi-technical scale at the Hochschule Zittau/Görlitz (HSZG). Electrical heating rods with zircaloy cladding tubes have been used as fuel rod simulators. As near-plant core components, a 3 × 3 configuration of heating rods (HRC) and a shortened, partially heatable PWR fuel assembly dummy were applied into cooling circuits. The HRC module includes segments of spacers for a suitable representation of a heating channel geometry. Formations of different solid

  10. Aesthetic coatings for steel bridge components.

    Science.gov (United States)

    2013-11-01

    The effectiveness of aesthetic coating systems for steel bridges was studied. Twelve 2-coat, 3-coat, and duplex : coating systems were selected and subjected to a series of accelerated weathering and mechanical tests to : determine their performance....

  11. Mechanisms of Military Coatings Degradation

    Science.gov (United States)

    2003-08-01

    volume and bulk film compaction. Coating A is a less sterically and thermally stable biuret trimer of HDI in comparison to the HDI of coating system...developed coatings systems used by the Army, Marine Corps and Air Force. This study has incorporated numerous analytical tools and methods in an effort to...blistering. Peel away was evaluated as per ASTM D 3359, Method A and blistering was evaluated as per ASTM D 714. Coating systems are summarized

  12. Coating method for graphite

    Science.gov (United States)

    Banker, J.G.; Holcombe, C.E. Jr.

    1975-11-06

    A method of limiting carbon contamination from graphite ware used in induction melting of uranium alloys is provided. The graphite surface is coated with a suspension of Y/sub 2/O/sub 3/ particles in water containing about 1.5 to 4 percent by weight sodium carboxymethylcellulose.

  13. Coatings for transport industry

    Directory of Open Access Journals (Sweden)

    Krzysztof LUKASZKOWICZ

    2014-09-01

    Full Text Available The investigations concerned structural analysis, as well as mechanical properties and wear resistant of MeN/DLC double-layer coating deposited by hybrid PVD/PACVD method. In sliding dry friction conditions, after the break-in time, the friction coefficient for the investigated elements is set in the range between 0.03-0.06.

  14. The Spore Coat.

    Science.gov (United States)

    Driks, Adam; Eichenberger, Patrick

    2016-04-01

    Spores of Clostridiales and Bacillales are encased in a complex series of concentric shells that provide protection, facilitate germination, and mediate interactions with the environment. Analysis of diverse spore-forming species by thin-section transmission electron microscopy reveals that the number and morphology of these encasing shells vary greatly. In some species, they appear to be composed of a small number of discrete layers. In other species, they can comprise multiple, morphologically complex layers. In addition, spore surfaces can possess elaborate appendages. For all their variability, there is a consistent architecture to the layers encasing the spore. A hallmark of all Clostridiales and Bacillales spores is the cortex, a layer made of peptidoglycan. In close association with the cortex, all species examined possess, at a minimum, a series of proteinaceous layers, called the coat. In some species, including Bacillus subtilis, only the coat is present. In other species, including Bacillus anthracis, an additional layer, called the exosporium, surrounds the coat. Our goals here are to review the present understanding of the structure, composition, assembly, and functions of the coat, primarily in the model organism B. subtilis, but also in the small but growing number of other spore-forming species where new data are showing that there is much to be learned beyond the relatively well-developed basis of knowledge in B. subtilis. To help summarize this large field and define future directions for research, we will focus on key findings in recent years.

  15. HA-Coated Implant

    DEFF Research Database (Denmark)

    Daugaard, Henrik; Søballe, Kjeld; Bechtold, Joan E

    2014-01-01

    The goal of osseointegration of orthopedic and dental implants is the rapid achievement of a mechanically stable and long lasting fixation between living bone and the implant surface. In total joint replacements of cementless designs, coatings of calcium phosphates were introduced as a means...

  16. Durable superhydrophobic coatings

    Energy Technology Data Exchange (ETDEWEB)

    Simpson, John T.; Polyzos, Georgios; Schaeffer, Daniel A.

    2017-11-28

    A superhydrophobic coating including a plurality of particles and a resin. The particles covalently bond to the resin and the resin does not fill the pores of the superhydrophobic particles such that the three dimensional surface topology of the superhydrophobic particles is preserved.

  17. REFRACTORY COATING FOR GRAPHITE MOLDS

    Science.gov (United States)

    Stoddard, S.D.

    1958-06-24

    Refractory coating for graphite molds used in the casting of uranium is described. The coating is an alumino-silicate refractory composition which may be used as a mold surface in solid form or as a coating applied to the graphite mold. The composition consists of a mixture of ball clay, kaolin, alumina cement, alumina, water, sodium silicate, and sodium carbonate.

  18. Nanocomposite coatings. Processing, structure and tribological performance

    NARCIS (Netherlands)

    Galvan, Damiano

    2007-01-01

    Bij materialen heeft het oppervlak vaak het meest te verduren. Het verbeteren van de oppervlaktelaag is daarom een geschikte manier om de prestaties van het materiaal te verbeteren. Damiano Galvan onderzocht of het mogelijk is om op metalen een beschermlaag aan te brengen van nanodeeltjes van

  19. Superhydrophilicity and antibacterial property of a Cu-dotted oxide coating surface

    Directory of Open Access Journals (Sweden)

    Nie Yining

    2010-09-01

    Full Text Available Abstract Background Aluminum-made settings are widely used in healthcare, schools, public facilities and transit systems. Frequently-touched surfaces of those settings are likely to harbour bacteria and be a potential source of infection. One method to utilize the effectiveness of copper (Cu in eliminating pathogens for these surfaces would be to coat the aluminum (Al items with a Cu coating. However, such a combination of Cu and Al metals is susceptible to galvanic corrosion because of their different electrochemical potentials. Methods In this work, a new approach was proposed in which electrolytic plasma oxidation (EPO of Al was used to form an oxide surface layer followed by electroplating of Cu metal on the top of the oxide layer. The oxide was designed to function as a corrosion protective and biocompatible layer, and the Cu in the form of dots was utilized as an antibacterial material. The antibacterial property enhanced by superhydrophilicity of the Cu-dotted oxide coating was evaluated. Results A superhydrophilic surface was successfully prepared using electrolytic plasma oxidation of aluminum (Al followed by electroplating of copper (Cu in a Cu-dotted form. Both Cu plate and Cu-dotted oxide surfaces had excellent antimicrobial activities against E. coli ATCC 25922, methicillin-resistant Staphylococcus aureus (MRSA ATCC 43300 and vancomycin-resistant Enterococcus faecium (VRE ATCC 51299. However, its Cu-dotted surface morphology allowed the Cu-dotted oxide surface to be more antibacterial than the smooth Cu plate surface. The enhanced antibacterial property was attributed to the superhydrophilic behaviour of the Cu-dotted oxide surface that allowed the bacteria to have a more effective killing contact with Cu due to spreading of the bacterial suspension media. Conclusion The superhydrophilic Cu-dotted oxide coating surface provided an effective method of controlling bacterial growth and survival on contact surfaces and thus reduces the

  20. Methods for Coating Particulate Material

    Science.gov (United States)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2013-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.