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Sample records for hot rolled multiphase

  1. Evaluation of the mechanical properties after thermal treatment of a structural hot rolled multiphase steel

    Directory of Open Access Journals (Sweden)

    Asensio-Lozano, J.

    2007-12-01

    Full Text Available The present paper corresponds to the experimental study conducted on a hot rolled (HR multiphase (MP steel, in which hardness, tensile and toughness properties were measured after the application of a series of subcritical and intercritical heat treatments (HT to the hot rolled stock. The aforementioned values were compared to the corresponding ones in the as-rolled state and after normalizing. The microstructure in the longitudinal plane of the strip was analyzed by light optical microscopy in the as-rolled state and in the HT samples. Longitudinal (L and transverse (T tensile and toughness specimens were cut to characterize every condition studied. Toughness properties were evaluated by means of Charpy V-notch tests conducted at 20 °C, 0 °C, –20 °C, –40 °C, –60 °C and –80 °C . It was observed that the yield stress increased with the increase in the heat treatment temperature in the subcritical range, while the tensile strength decreased slightly over the same range of temperatures. Uniform and total elongation only showed a slight improvement when the treatment was conducted at 620 °C and 700 °C, while the best toughness response corresponded to the sample treated at 500 °C for operating temperatures comprised between –40 °C and room temperature (RT.

    El presente estudio corresponde al trabajo experimental desarrollado en un acero multifase laminado en caliente, en el que se evaluaron las propiedades de dureza, tracción y tenacidad a impacto, tras realizar tratamientos térmicos subcríticos e intercríticos al material laminado en caliente. Los valores precedentes se comparan con el material de partida laminado en caliente y tras tratamiento de normalizado. Se analiza la microestructura en microscopía óptica de reflexión, en el plano longitudinal tanto en el estado laminado como en las muestras tratadas térmicamente. Se estudiaron los comportamientos longitudinales y transversales en tracción y frente a impacto

  2. Cold-rolled multiphase boron steels: microstructure and mechanical properties

    Directory of Open Access Journals (Sweden)

    Fábio Dian Murari

    2015-04-01

    Full Text Available The influence of the boron concentration on phase transformation characteristics, microstructure and mechanical properties of multiphase steels was investigated using computational thermodynamics (Thermo-Calc®, dilatometry, quantitative metallography and tensile tests. Pilot scale 50 kg steel ingots were prepared in an induction furnace operating under an argon gas atmosphere with boron contents between 0 and 47 ppm. The ingots were cut into 35 mm thick blocks, which were reheated to 1250 °C for 1 h and hot rolled for seven passes to attain a thickness of 7.0 mm. The hot-rolled sheets were machined and then cold rolled to a final thickness of 1.2 mm. Continuous annealing cycles were performed in a Bähr dilatomer and in a Gleeble machine. Continuous annealing laboratory simulations showed that boron did not significantly influence the amount of austenite formed during heating and soaking steps. However, boron influenced austenite transformation during the cooling step, which reduced the amount of ferrite and increased the amount of bainite. Regarding the mechanical properties, adding boron increased strength and decreased ductility of the product. The steels with boron concentrations up to 27 ppm exhibited the greatest effect. The amount of austenite, which was calculated using Thermo-Calc®, was slightly overestimated compared with that obtained by dilatometry and metallography, particularly for soaking temperatures lower than 800 °C.

  3. Mathematical modeling of deformation during hot rolling

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    Jin, D.; Stachowiak, R.G.; Samarasekera, I.V.; Brimacombe, J.K. [Univ. of British Columbia, Vancouver, British Columbia (Canada). Centre for Metallurgical Processing Engineering

    1994-12-31

    The deformation that occurs in the roll bite during the hot rolling of steel, particularly the strain-rate and strain distribution, has been mathematically modeled using finite-element analysis. In this paper three different finite-element models are compared with one another and with industrial measurements. The first model is an Eulerian analysis based on the flow formulation method, while the second utilizes an Updated Lagrangian approach. The third model is based on a commercially available program DEFORM which also utilizes a Lagrangian reference frame. Model predictions of strain and strain-rate distribution, particularly near the surface of the slab, are strongly influenced by the treatment of friction at the boundary and the magnitude of the friction coefficient or shear factor. Roll forces predicted by the model have been compared with industrial rolling loads from a seven-stand hot-strip mill.

  4. Numerical cooling strategy design for hot rolled dual phase steel

    Energy Technology Data Exchange (ETDEWEB)

    Suwanpinij, Piyada; Prahl, Ulrich; Bleck, Wolfgang [RWTH Aachen (DE). Dept. of Ferrous Metallurgy (IEHK); Togobytska, Nataliya; Weiss, Wolf; Hoemberg, Dietmar [Weierstrass-Institut fuer Angewandte Analysis und Stochastik (WIAS) im Forschungsverbund Berlin e.V. (Germany)

    2010-10-21

    In this article, the Mo-Mn dual phase steel and its process parameters in hot rolling are discussed. The process window was derived by combining the experimental work in a hot deformation dilatometer and numerical calculation of process parameters using rate law models for ferrite and martensite transformation. The ferrite formation model is based on the Leblond and Devaux approach while martensite formation is based on the Koistinen- Marburger (K-M) formula. The carbon enrichment during ferrite formation is taken into account for the following martensite formation. After the completion of the parameter identification for the rate law model, the evolution of phases in multiphase steel can be addressed. Particularly, the simulations allow for predicting the preferable degree of retained strain and holding temperature on the run out table (ROT) for the required ferrite fraction. (orig.)

  5. 75 FR 64254 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From Brazil; Final Results of...

    Science.gov (United States)

    2010-10-19

    ... minimum for thicknesses 0.148 inches; Tensile Strength = 80,000 psi minimum. --Hot-rolled dual phase steel... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From Brazil... order on certain hot-rolled, flat-rolled carbon quality steel products (hot-rolled steel) from Brazil...

  6. 75 FR 65453 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Flat Products From Brazil: Notice of...

    Science.gov (United States)

    2010-10-25

    ...-rolled dual phase steel, phase-hardened, primarily with a ferritic-martensitic microstructure, contains 0... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Flat Products From Brazil... duty order on certain hot-rolled flat-rolled carbon quality steel flat products (hot-rolled steel) from...

  7. 76 FR 22868 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Final Results of...

    Science.gov (United States)

    2011-04-25

    ....148 inches; Tensile Strength = 80,000 psi minimum. Hot-rolled dual phase steel, phase-hardened... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil... certain hot-rolled flat-rolled carbon- quality steel products (HRS) from Brazil for the period January 1...

  8. Multi-stage FE simulation of hot ring rolling

    Science.gov (United States)

    Wang, C.; Geijselaers, H. J. M.; van den Boogaard, A. H.

    2013-05-01

    As a unique and important member of the metal forming family, ring rolling provides a cost effective process route to manufacture seamless rings. Applications of ring rolling cover a wide range of products in aerospace, automotive and civil engineering industries [1]. Above the recrystallization temperature of the material, hot ring rolling begins with the upsetting of the billet cut from raw stock. Next a punch pierces the hot upset billet to form a hole through the billet. This billet, referred to as preform, is then rolled by the ring rolling mill. For an accurate simulation of hot ring rolling, it is crucial to include the deformations, stresses and strains from the upsetting and piercing process as initial conditions for the rolling stage. In this work, multi-stage FE simulations of hot ring rolling process were performed by mapping the local deformation state of the workpiece from one step to the next one. The simulations of upsetting and piercing stages were carried out by 2D axisymmetric models using adaptive remeshing and element erosion. The workpiece for the ring rolling stage was subsequently obtained after performing a 2D to 3D mapping. The commercial FE package LS-DYNA was used for the study and user defined subroutines were implemented to complete the control algorithm. The simulation results were analyzed and also compared with those from the single-stage FE model of hot ring rolling.

  9. 75 FR 19369 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products from Brazil: Preliminary Results of...

    Science.gov (United States)

    2010-04-14

    .... Hot-rolled dual phase steel, phase-hardened, primarily with a ferritic-martensitic microstructure... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products from Brazil... quality steel products (hot-rolled steel) from Brazil. The review covers Usinas Siderurgicas de Minas...

  10. 75 FR 42782 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-07-22

    ... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United... Brazil and Japan, and the suspended investigation on hot-rolled steel from Russia. SUMMARY: The... Japan, and the suspended investigation on hot-rolled steel from Russia would be likely to lead to...

  11. 75 FR 62566 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-10-12

    ... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United... antidumping duty investigation on hot-rolled steel from Russia. SUMMARY: The Commission hereby gives notice of... suspended investigation on hot-rolled steel from Russia would be likely to lead to continuation or...

  12. 75 FR 75455 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Final Results of Full...

    Science.gov (United States)

    2010-12-03

    ...,000 psi minimum. Hot-rolled dual phase steel, phase-hardened, primarily with a ferritic-martensitic... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil... certain hot-rolled flat-rolled carbon-quality steel products (hot-rolled steel) from Brazil, pursuant to...

  13. 76 FR 34101 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2011-06-10

    ... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia Determinations...-quality steel products from Russia would be likely to lead to continuation or recurrence of material...) entitled Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil, Japan, and Russia: Investigation...

  14. Hot rolling simulation for non-oriented electrical steel

    Science.gov (United States)

    Stöcker, Anett; Schmidtchen, Matthias; Kawalla, Rudolf

    2017-10-01

    For improving material properties, a fundamental knowledge of all processing steps is necessary. Non-oriented electrical steels are characterized by low losses and a high permeability in the final application. To achieve high grades, every processing step needs to be coordinated with the previous and subsequent one. Simulation tools are useful to harmonize these steps. Experimental investigation had shown, that a heterogeneous material flow and microstructure evolution is a key feature for bcc Iron-Silicon alloys. Therefor hot rolling of non-oriented electrical steel with a silicon content of 2.4 wt.% is simulated by the software LaySimS that allows a fast investigation of heterogeneous deformation stated during rolling. In comparison to experimental rolling trials on a semi-continuous rolling mill the area of validity is predicted and shown. The focus of a comparison between experiment and simulations is put to the microstructure after hot rolling.

  15. 75 FR 43931 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil: Preliminary Results of...

    Science.gov (United States)

    2010-07-27

    .... Hot-rolled dual phase steel, phase-hardened, primarily with a ferritic-martensitic microstructure... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil...-quality steel products from Brazil, pursuant to section 751(c) of the Tariff Act of 1930, as amended...

  16. Quality Control system for a hot-rolled metal surface

    Directory of Open Access Journals (Sweden)

    I. Mazur

    2016-07-01

    Full Text Available The modern ideas about of quality of products are based on the principle of the absolute satisfaction of requirements of recommendations of the buyer. A presence of surface defects of steel-smelting and rolling origin is peculiar to the production of hot-rolling mill. The automatic surface inspection system (ASIS includes two digital line video cameras for the filming of the upper and lower surfaces of the flat bar, block of illumination of the upper and lower surfaces of the flat bar, computer equipment. A system that secures 100 % control of the surface of rolled metal (of the upper and lower side detects automatically and classifies the sheet defects in the real time mode was mounted in the domestic practice in the first time in 2003 on hot rolling mill 2000 JSC «Novolipetsk Iron & Steel Corporation» (NISC. The whole assortment of the mill 2000 was divided for the five groups by the outward appearance of the surface. The works on the identification of defects of hot-rolled metal and widening of data base of knowledge of ASIS were continued after the carrying out of guarantee tests. More than 10 thousand images of defects were added to the data base during the year.

  17. Optimization of Roll Bonding by Hot Rolling in Experimental and Industrial Use

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    Szabó G.

    2017-06-01

    Full Text Available In this study the major topic were the bonding properties of the layer-clad aluminum sheets. The bonding was performed between AlMn1Si0.8 and AlSi10 alloys using hot rolling (a VON ROLL experimental duo mill. The experimental temperatures were 460, 480 and 500°C. The goodness of bonding was tested by tensile test and T-peel test. T-peel test provided a good description about the quality of bonding. Structure analysis was also performed by light microscopy to detect typical bonding faults. The aim of this investigation is modelling the bonding conformation in experimental conditions. Further aim of this investigation is to produce some typical bonding faults and find the cause of formation. The influence of the rolling temperature and surface roughness on the bonding was also analyzed. Rolling schedule and the role of first pass on the development of perfect bonding were experimentally determined.

  18. Simulation of the hot rolling of steel with direct iteration

    Science.gov (United States)

    Hanoglu, Umut; Šarler, Božidar

    2017-10-01

    In this study a simulation system based on the meshless Local Radial Basis Function Collocation Method (LRBFCM) is applied for the hot rolling of steel. Rolling is a complex, 3D, thermo-mechanical problem; however, 2D cross-sectional slices are used as computational domains that are aligned with the rolling direction and no heat flow or strain is considered in the direction that is orthogonal to the slices. For each predefined position with respect to the rolling direction, the solution procedure is repeated until the slice reaches the final rolling position. Collocation nodes are initially distributed over the domain and boundaries of the initial slice. A local solution is achieved by considering the overlapping influence domains with either 5 or 7 nodes. Radial Basis Functions (RBFs) are used for the temperature discretization in the thermal model and displacement discretization in the mechanical model. The meshless solution procedure does not require a mesh-generation algorithm in the classic sense. Strong-form mechanical and thermal models are run for each slice regarding the contact with the roll's surface. Ideal plastic material behavior is considered for the mechanical results, where the nonlinear stress-strain relation is solved with a direct iteration. The majority of the Finite Element Model (FEM) simulations, including commercial software, use a conventional Newton-Raphson algorithm. However, direct iteration is chosen here due to its better compatibility with meshless methods. In order to overcome any unforeseen stability issues, the redistribution of the nodes by Elliptic Node Generation (ENG) is applied to one or more slices throughout the simulation. The rolling simulation presented here helps the user to design, test and optimize different rolling schedules. The results can be seen minutes after the simulation's start in terms of temperature, displacement, stress and strain fields as well as important technological parameters, like the roll

  19. Mathematical-Artificial Neural Network Hybrid Model to Predict Roll Force during Hot Rolling of Steel

    Science.gov (United States)

    Rath, S.; Sengupta, P. P.; Singh, A. P.; Marik, A. K.; Talukdar, P.

    2013-07-01

    Accurate prediction of roll force during hot strip rolling is essential for model based operation of hot strip mills. Traditionally, mathematical models based on theory of plastic deformation have been used for prediction of roll force. In the last decade, data driven models like artificial neural network have been tried for prediction of roll force. Pure mathematical models have accuracy limitations whereas data driven models have difficulty in convergence when applied to industrial conditions. Hybrid models by integrating the traditional mathematical formulations and data driven methods are being developed in different parts of world. This paper discusses the methodology of development of an innovative hybrid mathematical-artificial neural network model. In mathematical model, the most important factor influencing accuracy is flow stress of steel. Coefficients of standard flow stress equation, calculated by parameter estimation technique, have been used in the model. The hybrid model has been trained and validated with input and output data collected from finishing stands of Hot Strip Mill, Bokaro Steel Plant, India. It has been found that the model accuracy has been improved with use of hybrid model, over the traditional mathematical model.

  20. 77 FR 32513 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Preliminary...

    Science.gov (United States)

    2012-06-01

    ...-rolled dual phase steel, phase-hardened, primarily with a ferritic-martensitic microstructure, contains 0... International Trade Administration Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian... Steel Products from the Russian Federation. SUMMARY: In response to a request from Nucor Corporation...

  1. 78 FR 24435 - Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine

    Science.gov (United States)

    2013-04-25

    ...-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine Scheduling of full five..., Indonesia, and Thailand and antidumping duty orders on hot-rolled steel products from China, India... and the revocation of the antidumping duty orders on hot-rolled steel products from China, India...

  2. 77 FR 66078 - Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine...

    Science.gov (United States)

    2012-11-01

    ...-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine; Institution of Five..., Indonesia, and Thailand and Antidumping Duty Orders on Hot-Rolled Steel Products From China, India... orders on hot-rolled steel products from China, India, Indonesia, Taiwan, Thailand, and Ukraine would be...

  3. 77 FR 72820 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; 2010-2011...

    Science.gov (United States)

    2012-12-06

    ... reference price mechanism, in its current form, was no longer preventing price undercutting by Russian... International Trade Administration Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian... Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from the Russian Federation (``the Agreement...

  4. Hot-rolled Process of Multilayered Composite Metal Plate

    Directory of Open Access Journals (Sweden)

    YU Wei

    2017-02-01

    Full Text Available For multi-layer plate, it is a difficult problem to increase product yield rate and improve bonding interface quality. A high yield hot-rolled method of multilayered plate was proposed. The raw strips and plate were fixed by argon arc welding. The combined billet was put into a metal box and vacuum pumped, and then heated and rolled by multi passes at the temperature of 1000-1200℃. The 67 layered plate with the thickness of 2.5mm was successfully produced. The interfacial microstructures and diffusion behavior were investigated and analyzed by optical microscopy and scan electronic microscopy. The tensile and shear strength were tested,and the shear fractures were analyzed. The results show that the multilayered plate yield rate is more than 90% by two steps billet combination method and rolling process optimization. The good bonding interface quality is obtained, the shear strength of multilayered plate reaches 241 MPa. Nickel interlayer between 9Cr18 and 1Cr17 can not only prevent the diffusion of carbon, but also improve the microstructure characteristics.

  5. 78 FR 64473 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final No...

    Science.gov (United States)

    2013-10-29

    ...- rolled carbon steel flat products (``hot-rolled steel'') from the People's Republic of China (``PRC'').\\1...\\ See Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of...

  6. Patterned immobilization of antibodies within roll-to-roll hot embossed polymeric microfluidic channels.

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    Belachew Feyssa

    Full Text Available This paper describes a method for the patterned immobilization of capture antibodies into a microfluidic platform fabricated by roll-to-roll (R2R hot embossing on poly (methyl methacrylate (PMMA. Covalent attachment of antibodies was achieved by two sequential inkjet printing steps. First, a polyethyleneimine (PEI layer was deposited onto oxygen plasma activated PMMA foil and further cross-linked with glutaraldehyde (GA to provide an amine-reactive aldehyde surface (PEI-GA. This step was followed by a second deposition of antibody by overprinting on the PEI-GA patterned PMMA foil. The PEI polymer ink was first formulated to ensure stable drop formation in inkjet printing and the printed films were characterized using atomic force microscopy (AFM and X-ray photoelectron spectroscopy (XPS. Anti-CRP antibody was patterned on PMMA foil by the developed method and bonded permanently with R2R hot embossed PMMA microchannels by solvent bonding lamination. The functionality of the immobilized antibody inside the microfluidic channel was evaluated by fluorescence-based sandwich immunoassay for detection of C-reactive protein (CRP. The antibody-antigen assay exhibited a good level of linearity over the range of 10 ng/ml to 500 ng/ml (R(2 = 0.991 with a calculated detection limit of 5.2 ng/ml. The developed patterning method is straightforward, rapid and provides a versatile approach for creating multiple protein patterns in a single microfluidic channel for multiplexed immunoassays.

  7. Model development of work roll wear in hot strip mill

    Science.gov (United States)

    Liu, Ziying; Guan, Yingping; Wang, Fengqin

    2017-06-01

    This paper, based on the analysis of the main factors(specific roll force, mean roll surface temperature, irregular edge wear and contact arc length) affecting roll wear, designed a new work roll wear model, the test data shows that the model can more accurately reflect the work roll wear, can be on-line prediction of work roll wear. The roll wear curve, including constant wear and irregular edge wear, presents a box shape, and the reasons also are showed in this paper. The top roll wear and bottom roll wear in the same mill are inconsistent, and the reasons are also analysed in this paper. Results show that the construction of the work roll mathematical model accords with the general law of work roll wear and tear; it can more accurately forecast roll wear online.

  8. 75 FR 47541 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil and Japan: Final Results of...

    Science.gov (United States)

    2010-08-06

    ... Strength = 80,000 psi minimum. Hot-rolled dual phase steel, phase-hardened, primarily with a ferritic... International Trade Administration Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil and Japan... carbon-quality steel products from Brazil and Japan, pursuant to section 751(c) of the Tariff Act of 1930...

  9. Optimization Of Laboratory Hot Rolling Of Brittle Fe-40at.%Al-Zr-B Aluminide

    Directory of Open Access Journals (Sweden)

    Schindler I.

    2015-09-01

    Full Text Available Use of the protective steel capsules enabled to manage the laboratory hot flat rolling of the extremely brittle as-cast aluminide Fe-40at.%Al-Zr-B with the total height reduction of almost 70 %. The hot rolling parameters were optimized to obtain the best combination of deformation temperature (from 1160°C up to 1240°C and rolling speed (from 0.14 m·s−1 to 0.53 m·s−1. The resistance against cracking and refinement of the highly heterogeneous cast microstructure were the main criteria. Both experiments and mathematical simulations based on FEM demonstrated that it is not possible to exploit enhanced plasticity of the investigated alloy at low strain rates in the hot rolling process. The heat flux from the sample to the working rolls is so intensive at low rolling speed that even the protective capsule does not prevent massive appearance of the surface transverse cracking. The homogeneity and size of product’s grain was influenced significantly by temperature of deformation, whereas the effect of rolling speed was relatively negligible. The optimal forming parameters were found as rolling temperature 1200°C and the rolling speed 0.35 m·s−1. The effective technology of the iron aluminide Fe-40at.% Al-Zr-B preparation by simple processes of melting, casting and hot rolling was thus established and optimized.

  10. INVESTIGATION OF THE MAINTENANCE ORGANISATION FOR HOT ROLLING MILLS

    Directory of Open Access Journals (Sweden)

    P.K. Pretorius

    2012-01-01

    Full Text Available

    ENGLISH ABSTRACT: Production systems have undergone dramatic changes in recent years. Many companies have implemented new technologies such as flexible manufacturing systems. There is therefore a shift in focus to maintenance and the effective management thereof. Maintenance is a dynamic activity and is comprised of a large number of interacting variables. An effective maintenance organisation is required to control these variables .
    This paper discusses the building of a maintenance organisation and the aspects that should be considered during the design. The way in which five companies that operate hot rolling mills apptoached the problem of building an effective maintenance organisation was investigated.

    AFRIKAANSE OPSOMMING: y eryaardigingstelsels het drastiese veranderinge ondergaan die afgelope aantal jaar. Verskeie Il1~atskappyemaak nou gebruik van nuwe tegnologiee, soas byvoorbeeld aanpasbare vervaardigingstelsels. Daar is gevolglik 'n verskuiwing in fokus na instandhouding en die effektiewe bestuur daarvan. lnstandhouding is 'n dinamiese aktiwiteit en behels 'n groot aantal ' gekoppelde veranderlikes. 'n Effektiewe instandhoudingsorganisasie word benodig om hierdie v'eranderlikes te beheer.
    Hierdie artikel bespreek die daarstelling van die instandhoudingsorganisasie en die parameters V~toorweeg moet word tydens die ontwerp. Die wyse waarop vyf maatskappye wat }V~rIl1walse bedryf die ontwikkeling van 'neffektiewe organisasie vir instandhouding benader hc(is ondersoek .

  11. Experiment Research on Hot-Rolling Processing of Nonsmooth Pit Surface

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    Yun-qing Gu

    2016-01-01

    Full Text Available In order to achieve the nonsmooth surface drag reduction structure on the inner polymer coating of oil and gas pipelines and improve the efficiency of pipeline transport, a structural model of the machining robot on the pipe inner coating is established. Based on machining robot, an experimental technique is applied to research embossing and coating problems of rolling-head, and then the molding process rules under different conditions of rolling temperatures speeds and depth are analyzed. Also, an orthogonal experiment analysis method is employed to analyze the different effects of hot-rolling process apparatus on the embossed pits morphology and quality of rolling. The results also reveal that elevating the rolling temperature or decreasing the rolling speed can also improve the pit structure replication rates of the polymer coating surface, and the rolling feed has little effect on replication rates. After the rolling-head separates from the polymer coating, phenomenon of rebounding and refluxing of the polymer coating occurs, which is the reason of inability of the process. A continuous hot-rolling method for processing is used in the robot and the hot-rolling process of the processing apparatus is put in a dynamics analysis.

  12. Effects of Casting Conditions on End Product Defects in Direct Chill Casted Hot Rolling Ingots

    Science.gov (United States)

    Yorulmaz, Arda; Yüksel, Çağlar; Erzi, Eraz; Dispinar, Derya

    Direct chill casting is a reliable casting process for almost any wrought aluminum alloy for subsequent deformation via hot rolling to supply vital industries such as aerospace, automotive, construction, packaging and maritime. While some defects occur during casting, like hot tearing, some others like surface defect causing blisters, appear after hot rolling process or annealing after final cold rolling steps. It was found that some of these defects are caused by melt impurities formed from entrained folded aluminum oxides or bifilms. A study in a hot rolling casting facility was carried out with different melt cleaning practices, launder and molten metal transferring designs. Bifilm index and reduced pressure test were used for determining melt cleanliness measurement. It was found that porous plug gas diffusons for degassing are more effective than lance type degassers and a design towards less turbulent molten metal flow from furnace to mould cavity are necessary for reducing defects caused by bifilms.

  13. Influence of ring growth rate on damage development in hot ring rolling

    NARCIS (Netherlands)

    Wang, Chao; Geijselaers, Hubertus J.M.; Omerspahic, E.; Recina, V.; van den Boogaard, Antonius H.

    2016-01-01

    As an incremental forming process of bulk metal, ring rolling provides a cost effective process route to manufacture seamless rings. In the production of hot rolled rings, defects such as porosity can sometimes be found in high alloyed steel, manufactured from ingots having macro-segregation. For

  14. 77 FR 45576 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2012-08-01

    ... Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary Results of 2010... carbon steel flat products (``hot-rolled steel'') from the People's Republic of China (``PRC''), covering...-Rolled Carbon Steel Flat Products From the People's Republic of China, 66 FR 59561 (November 29, 2001...

  15. 78 FR 11901 - Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine; Notice of...

    Science.gov (United States)

    2013-02-20

    ...-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine; Notice of Commission... the antidumping duty orders on hot-rolled steel products from China, India, Indonesia, Taiwan... orders on hot-rolled steel products from China, India, Indonesia, and Ukraine to promote administrative...

  16. Multi-Stage FE Simulation of Hot Ring Rolling

    NARCIS (Netherlands)

    Wang, Chao; Geijselaers, Hubertus J.M.; van den Boogaard, Antonius H.; Zhang, S.-H.; Liu, X.-H.

    2013-01-01

    As a unique and important member of the metal forming family, ring rolling provides a cost effective process route to manufacture seamless rings. Applications of ring rolling cover a wide range of products in aerospace, automotive and civil engineering industries [1]. Above the recrystallization

  17. Experience of Application of Liquid Lubricating Materials during Wide Strip Hot Rolling

    Science.gov (United States)

    Platov, S. I.; Dema, R. R.; Kharchenko, M. V.; Amirov, R. N.

    2017-12-01

    The paper presents the results of the scientific and practical research of roller systems operation at feed of liquid lubricating materials through the example of the wide strip hot rolling Mill-2000 at PAO MMK. The experiments proved that application of lubricating materials leads to decrease of energy-power parameters of the process by 12 to 15 %, and reduction of work roll wear by 10 to 12%. The practical results of the study are developed recommendations on determination of consumption-volumetric parameters of the supplied lubricating material depending on rheological and geometrical parameters of the rolled strip and current wear of work rolls.

  18. Properties of Galvanized and Galvannealed Advanced High Strength Hot Rolled Steels

    Energy Technology Data Exchange (ETDEWEB)

    V.Y. Guertsman; E. Essadiqi; S. Dionne; O. Dremmailova; R. Bouchard; B. Voyzelle; J. McDermid; R. Fourmentin

    2008-04-01

    The objectives of the project were (i) to develop the coating process information to achieve good quality coatings on 3 advanced high strength hot rolled steels while retaining target mechanical properties, (ii) to obtain precise knowledge of the behavior of these steels in the various forming operations and (iii) to establish accurate user property data in the coated conditions. Three steel substrates (HSLA, DP, TRIP) with compositions providing yield strengths in the range of 400-620 MPa were selected. Only HSLA steel was found to be suitable for galnaizing and galvannealing in the hot rolled condition.

  19. Improving the technology of surfacing heterogeneous working layer on hot rolling bulky rolls

    Directory of Open Access Journals (Sweden)

    Віталій Петрович Iванов

    2016-07-01

    Full Text Available Ways to increase efficiency of rolls by enhancing resistance to the formation and development of cracks due to the anisotropy of the working layer properties were explored. The destruction mechanisms of such materials were considered. The possibility of cracks deceleration, due to the layer ruptures or abrupt change of its properties has been marked. It has been shown that the optimum combination of the means braking dislocations provides for a rational metal alloying. The analysis of the rolls of rolling mills service conditions as well as the analysis of types of wear and destruction of products made it possible to formulate requirements on the surface layer of the rolls properties. However increase in strength decreases ductility and toughness of the steel. The solution of the problem of the strength and plasticity increase necessitates either methods of metal deep cleaning of contaminants development or significant grain refinement. The part played by structural formations, such as non-metallic inclusions, carbide particles, grain boundaries, etc.in the kinetics of crack propagation has been studied. Since sharp contrast of the properties at the grain boundaries is inconsistent with the requirements of welding technology, the determining factor for making up the working layer is the service conditions. The durability of the roll is determined by allowable wear out of the layer between resharpenings. The correct choice of optimum parameters for the twq adjacent layers - operating and the layer to be maintained is the reserve to improve performance of the roll. The paper has proposed welding-up compositions making it possible to extend the durability due to the optimum ratio of the mechanical and thermal properties of adjacent layers. This approach can improve the durability of the deposited products both at the stage of nucleation and at the stage of thermal fatigue cracks growth

  20. 77 FR 69790 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final Results...

    Science.gov (United States)

    2012-11-21

    ... steel flat products (``hot-rolled steel'') from the People's Republic of China (``PRC''). The period of...\\ See Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary... Products from the People's Republic of China, 66 FR 59561 (November 29, 2001), remains dispositive. Final...

  1. 76 FR 48143 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2011-08-08

    ...: Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China, 66 FR 59561 (November... Products from the People's Republic of China: Final Rescission of Antidumping Duty Administrative Review... Hot-Rolled Carbon Steel Flat Products from the People's Republic of China: Analysis of CBP Entry...

  2. 78 FR 42039 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2013-07-15

    ... carbon steel flat products (``hot-rolled steel'') from the People's Republic of China (``PRC''),\\1... Carbon Steel Flat Products from the People's Republic of China, 66 FR 59561 (November 29, 2001). DATES... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of...

  3. 76 FR 66901 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final...

    Science.gov (United States)

    2011-10-28

    ... Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary Intent To... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final Rescission of Antidumping Duty Administrative Review AGENCY: Import Administration...

  4. 76 FR 28419 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Extension of Time Limit for...

    Science.gov (United States)

    2011-05-17

    ... antidumping duty administrative review of certain hot-rolled carbon steel flat products from India for the... this review. See Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Preliminary... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE...

  5. Roll-to-roll hot embossing system with shape preserving mechanism for the large-area fabrication of microstructures

    Science.gov (United States)

    Peng, Linfa; Wu, Hao; Shu, Yunyi; Yi, Peiyun; Deng, Yujun; Lai, Xinmin

    2016-10-01

    Roll-to-roll (R2R) hot embossing is a promising approach to fulfilling the demands of high throughput fabrication of large-area polymeric components with micro-structure arrays which have been widely employed in the domains of optics, optoelectronics, biology, chemistry, etc. Nevertheless, the characteristic of continuous and fast forming for the R2R hot embossing process limits material flow during filling stage and results in significant springback during demolding stage. As a result, forming defects usually appear and the process window is very narrow which hinders the industrialization of this technology. This study developed a R2R hot embossing machine and proposed a shape preserving mechanism to extend the material filling time and realized the cooling effect during the demolding process. Comparative experiments were conducted on the R2R hot embossing process for micro-pyramid arrays to understand the effect of shape preserving mechanism. The influence of tension force and encapsulation angle to the forming quality was systematically analyzed. Furthermore, the influence of processing parameters has been investigated by using the one-variable-at-a-time method. Afterwards, a series of experiments based on the central composite design approach have been conducted for the analysis of variance and the establishment of empirical models of the R2R hot embossing process. As a result, the process window was extended by the shape preserving mechanism. More importantly, the feeding speed was improved from 0.5 m min-1 to 2.5 m min-1 for the large-area fabrication of micro-pyramid arrays, which is very attractive to the industrialization of this technology.

  6. PERSPECTIVES OF MODERNIZATION OF WIRE MILL OF HOT ROLLING 150 AT RUP “BMZ”

    Directory of Open Access Journals (Sweden)

    A. V. Gontarj

    2004-01-01

    Full Text Available The offered modernization of the mill presumes the increase of capacity of the small-sort wire mill of hot milling 150 approximately till 40% at reduction of cost of the produced on it rolled wire by 15%, that will allow in future as well to grow the volumes of hardware production.

  7. Texture evolution of experimental silicon steel grades. Part I: Hot rolling

    Energy Technology Data Exchange (ETDEWEB)

    Sandoval Robles, J.A., E-mail: jsandoval.uanl@yahoo.com [Universidad Autónoma de Nuevo León, Facultad de Ingeniería Mecánica y Eléctrica, Ave. Universidad S/N, Cd. Universitaria, San Nicolás de los Garza, Nuevo León C.P. 66450 (Mexico); Salas Zamarripa, A.; Guerrero Mata, M.P. [Universidad Autónoma de Nuevo León, Facultad de Ingeniería Mecánica y Eléctrica, Ave. Universidad S/N, Cd. Universitaria, San Nicolás de los Garza, Nuevo León C.P. 66450 (Mexico); Cabrera, J. [Universitat Politècnica de Catalunya, Departament de Ciència dels Materials I Enginyeria Metal-lúrgica, Av. Diagonal 647, Barcelona 08028 (Spain)

    2017-05-01

    The metallurgical understanding of the deformation processes during the fabrication of non-oriented electrical steels plays a key role in improving their final properties. Texture control and optimization is critical in these steels for the enhancement of their magnetic properties. The aim of the present work is to study the texture evolution of six non-oriented experimental silicon steel grades during hot rolling. These steels were low carbon steel with a silicon content from 0.5 to 3.0 wt%. The first rolling schedule was performed in the austenitic (γ-Fe) region for the steel with a 0.5 wt% of silicon content, while the 1.0 wt% silicon steel was rolled in the two-phase (α+γ) region. Steels with higher silicon content were rolled in the ferritic (α-Fe) region. The second rolling schedule was performed in the α-Fe region. Samples of each stage were analyzed by means of Electron Backscatter Diffraction (EBSD). Findings showed that the texture was random and heterogeneous in all samples after 60% of rolling reduction, which is due to the low deformation applied during rolling. After the second rolling program, localized deformation and substructured grains near to surface were observed in all samples. The Goss {110}<001>texture-component was found in the 0.5 and 1.0 wt.-%silicon steels. This is due to the thermomechanical conditions and the corresponding hot band microstructure obtained after the first program. Moreover, the α<110>//RD and the γ <111>//ND fiber components of the texture presented a considerable increment as the silicon content increases. Future research to be published soon will be related to the texture evolution during the cold-work rolling process. - Highlights: • We analyze six silicon steel experimental grades alloys trough the rolling process. • Material was subjected to a hot deformation process in the α-γ region. • No recrystalization was observed during-after the rolling schedules. • Rise of the magnetic texture components

  8. Microstructure and texture evolution of Al during hot and cold rolling

    Science.gov (United States)

    Ren, Baolute; Morris, James G.

    1995-01-01

    The evolution of microstructure and texture of commercial purity Al during hot and cold rolling has been studied. The results show that the dynamic restoration mechanism for Al rolled to a total equivalent strain of 2.66 at a mean equivalent strain rate of 14.4 s-1 at 510 °C is essentially dynamic recrystallization (DRX), whereas for those materials deformed to lower strains at lower strain rates at this temperature, the restoration mechanism is mainly dynamic recovery (DRV). This is confirmed by examining the microstructures, textures, and substructures of the material developed during hot rolling as well as by comparing the results with those developed during cold rolling and annealing. The texture analysis using orientation distribution functions (ODFs) indicates that the dynamically recrystallized material has a random orientation distribution, whereas dynamically recovered materials have a developed deformation texture with a predominant D component and a Cu component. The substructure observation by transmission electron microscopy (TEM) indicates that the subgrains in the dynamically recrystallized material are completely dynamically recovered, which is very similar to those subgrains in cold-rolled material. However, the annealed material shows a completely different substructure. By studying all of these structural features, which are closely associated with the dynamic restoration mechanism, it is confirmed that Al undergoes DRX in the present work, which is different from either DRV or static recrystallization (SRX).

  9. The Simulation of the Influence of Water Remnants on a Hot Rolled Plate after Cooling

    Directory of Open Access Journals (Sweden)

    Radek Zahradník

    2012-01-01

    Full Text Available In situations when a sheet metal plate of large dimensions is rolled, water remnants from cooling can be observed on the upper side of the plate. This paper focuses on deformations of a hot rolled sheet metal plate that are caused by water remnants after cooling. A transient finite element simulation was used to describe shape deformations of the cross profile of a metal sheet. The finite element model is fully parametric for easy simulation of multiple cases. The results from previous work were used for the boundary conditions.

  10. Steel Alloy Hot Roll Simulations and Through-Thickness Variation Using Dislocation Density-Based Modeling

    Science.gov (United States)

    Jansen Van Rensburg, G. J.; Kok, S.; Wilke, D. N.

    2017-10-01

    Different roll pass reduction schedules have different effects on the through-thickness properties of hot-rolled metal slabs. In order to assess or improve a reduction schedule using the finite element method, a material model is required that captures the relevant deformation mechanisms and physics. The model should also report relevant field quantities to assess variations in material state through the thickness of a simulated rolled metal slab. In this paper, a dislocation density-based material model with recrystallization is presented and calibrated on the material response of a high-strength low-alloy steel. The model has the ability to replicate and predict material response to a fair degree thanks to the physically motivated mechanisms it is built on. An example study is also presented to illustrate the possible effect different reduction schedules could have on the through-thickness material state and the ability to assess these effects based on finite element simulations.

  11. Application of multi-scale feature extraction to surface defect classification of hot-rolled steels

    Science.gov (United States)

    Xu, Ke; Ai, Yong-hao; Wu, Xiu-yong

    2013-01-01

    Feature extraction is essential to the classification of surface defect images. The defects of hot-rolled steels distribute in different directions. Therefore, the methods of multi-scale geometric analysis (MGA) were employed to decompose the image into several directional subbands at several scales. Then, the statistical features of each subband were calculated to produce a high-dimensional feature vector, which was reduced to a lower-dimensional vector by graph embedding algorithms. Finally, support vector machine (SVM) was used for defect classification. The multi-scale feature extraction method was implemented via curvelet transform and kernel locality preserving projections (KLPP). Experiment results show that the proposed method is effective for classifying the surface defects of hot-rolled steels and the total classification rate is up to 97.33%.

  12. Research on automatic loading & unloading technology for vertical hot ring rolling process

    Directory of Open Access Journals (Sweden)

    Xiaokai Wang

    2015-01-01

    Full Text Available The automatic loading & unloading technology is the key to the automatic ring production line. In this paper, the automatic vertical hot ring rolling (VHRR process is taken as the target, the method of the loading & unloading for VHRR is proposed, and the mechanical structure of loading & unloading system is designed, The virtual prototype model of VHRR mill and loading & unloading mechanism is established, and the coordinated control method of VHRR mill and loading & unloading auxiliaries is studied, the movement trace and dynamic characteristic of the critical components are obtained. Finally, a series of hot ring rolling tests are conducted on the VHRR mill, and the production rhythm and the formed rings' geometric precision are analysed. The tests results show that the loading & unloading technology can meet the high quality and high efficiency ring production requirement. The research conclusions have practical significance for the large-scale automatic ring production.

  13. Investigation of Hot Rolling Influence on the Explosive-Welded Clad Plate

    Directory of Open Access Journals (Sweden)

    Guanghui ZHAO

    2016-11-01

    Full Text Available The microstructure, the shear strength and tensile strength of stainless steel explosive-welded clad plate at different rolling reduction were studied. The mechanical properties of the explosive-welded and explosive-rolled clad plates were experimentally measured. Simultaneously, the microstructures of the clad plate were investigated by the Ultra deep microscope and the tensile fracture surface were observed by the scan electron microscope (SEM. It was observed that the tensile strength has been increased considerably, whereas the elongation percentage has been reduced with the increase of hot rolling reduction. In the tensile shear test, the bond strength is higher than the strength of the ferritic stainless steel layer and meets the relevant known standard criterion. Microstructural evaluations showed that the grain of the stainless steel and steel refined with the increase of thickness reduction. Examination of the tensile fracture surfaces reveal that, after hot rolling, the fracture in the low alloy steel and ferritic stainless steel clad plates is of the ductile type.DOI: http://dx.doi.org/10.5755/j01.ms.22.4.12409

  14. Study of the structure of intermetalics from Fe - Al system after the hot rolling

    Directory of Open Access Journals (Sweden)

    M. Jabłońska

    2015-10-01

    Full Text Available This paper presents the results of structure analysis of Fe - Al alloys after hot rolling deformation. Microstructure analysis were performed before and after deformation using a scanning transmission electron microscopy (STEM technique. The detailed quantities research of the structures was conducted using scanning electron microscopy (SEM equipped with the gun with cold field emission and the detector of electron back scattering diffraction (EBSD.

  15. Research on automatic loading & unloading technology for vertical hot ring rolling process

    OpenAIRE

    Xiaokai Wang; Dehui Wang; Xuesong Mei; Lin Hua; Yutong Dai; Jian Wu

    2015-01-01

    The automatic loading & unloading technology is the key to the automatic ring production line. In this paper, the automatic vertical hot ring rolling (VHRR) process is taken as the target, the method of the loading & unloading for VHRR is proposed, and the mechanical structure of loading & unloading system is designed, The virtual prototype model of VHRR mill and loading & unloading mechanism is established, and the coordinated control method of VHRR mill and loading & unloading auxiliaries i...

  16. Numerical simulation of springback of medium-thick plates in local hot rolling

    Directory of Open Access Journals (Sweden)

    XIE Dong

    2017-10-01

    Full Text Available [Objectives] In order to understand the factors of springback in the local hot rolling of medium-thick steel plates,[Methods] a 3D thermal-elastic-plastic analysis is conducted to investigate the factors affecting the amount of springback. Through a series of numerical analyses,the influence of deformation temperature,temperature field distribution,plate size and local loading are examined. [Results] The results show that when the deformation temperature exceeds a certain level at which material yield stress begins to decrease significantly,the springback will reduce markedly with the increase in temperature. Due to the distribution characteristics of the deformation area,the influence of temperature distribution on springback where the local deformation scale is larger is dominated by the three dimensions of temperature field distribution. Changes in the length and width of the plate have a certain influence on the springback,in which changes to the length of a plate where the local deformation scale is larger have a more obvious influence on springback. The springback of the plate decreases with the increase of local loading. [Conclusions] The results of this study can assist in the optimization of parameters in the automatic hot rolling of thick plates,while also having a basic guiding effect on the further study of springback in the local hot rolling of thick plates.

  17. Effects of interface roughness on the annealing behaviour of laminated Ti-Al composite deformed by hot rolling

    DEFF Research Database (Denmark)

    Du, Y.; Fan, G.H.; Yu, Tianbo

    2015-01-01

    A laminated Ti-Al composite has been fabricated by hot compaction and hot rolling of alternate layers of commercial purity Ti and Al sheets with a thickness of 200 μm. The hot compaction temperature was 500˚C and in a following step the composite has been reduced 50% in thickness by hot rolling....... The fully consolidated composite has been annealed at 300˚C and 500˚C for different length of time. As a result of the differences in crystal structure and mechanical properties between Ti and Al protrusions and retrusions formed at the interface. A heterogeneous interface has thereby been created...

  18. Study on fragmentation and dissolution behavior of carbide in a hot-rolled hypereutectic high chromium cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Fei; Jiang, Yehua, E-mail: jiangyehua@kmust.edu.cn; Xiao, Han; Tan, Jun

    2015-01-05

    Highlights: • The method to prepare Carbon steel/High chromium iron is totally new. • High chromium iron can achieve small plastic deformation during hot rolling process. • Carbides in high chromium irons are crushed, refined obviously and becoming isolated, which is benefit to improve the impact toughness. • The carbide fragmentation and dissolution behavior of the hot-rolled HCCI were analyzed. - Abstract: A sandwich-structured composite containing a hypereutectic high chromium cast iron (HCCI) and low carbon steel (LCS) claddings was newly fabricated by centrifugal casting, then the blank was hot-rolled into composite plate. The carbide fragmentation and dissolution behavior of the hot-rolled HCCI were analyzed. During hot rolling, significant refinement of carbides was discovered in hot-rolled HCCI specimens. The carbides were broken and partly dissolved into the austenite matrix. The results show that carbides are firstly dissolved under the action of stress. There are grooves appeared at the boundaries of the carbides. The grooves reduce the cross section of the carbide. When the cross section of the carbide reaches to the required minimum critical cross section, the carbide breaks through the tensile force. After break, carbides continue to dissolve since more interfaces between the matrix and carbides are generated. The secondary carbides precipitated due to the dissolution are index as fcc and stacking faults parallel to the {1 1 1} are observed.

  19. Evolution of Oxide Inclusions in Si-Mn Killed Steels During Hot-Rolling Process

    Science.gov (United States)

    Yang, Wen; Guo, Changbo; Zhang, Lifeng; Ling, Haitao; Li, Chao

    2017-10-01

    The evolution of oxide inclusions in Si-Mn killed steels refined by slags of different basicity during a four-pass industrial hot-rolling process was investigated using an automated microscopy system. High-basicity refining slag induced the formation of CaO- and Al2O3-containing inclusions, while refining slag with 0.8 basicity induced dominant inclusions of SiO2 and MnO-SiO2. CaO-SiO2-Al2O3 inclusions mainly formed endogenously during solidification and cooling of Ca-containing steels, where Ca originated from slag-steel reactions. However, the larger-sized higher-CaO inclusions originated from slag entrainment. Different inclusions presented different hot-rolling behaviors. The inclusion composition changed by deformation and new phase formation. The dominant oxide types were unchanged under refinement by low-basicity slag; however, they changed under refinement with high-basicity slag. The deformation index of inclusions decreased with increasing accumulated reduction (AR) of the steel. The difference in deformation index between different inclusion types was the largest in the first rolling stage and decreased in subsequent stages. SiO2-CaO and SiO2-MnO-CaO inclusions had larger deformation indices during hot rolling but smaller indices in the last two stages. High-basicity slag increased inclusion complexity; from the perspective of cold-drawing performance, low-basicity refining slag is better for the industrial production of tire-cord steels.

  20. A Crystal Plasticity Approach for Shear Banding in Hot Rolled High-Strength Steels

    Science.gov (United States)

    Lindroos, Matti; Laukkanen, Anssi; Kuokkala, Veli-Tapani

    2017-11-01

    A crystal plasticity approach with a phenomenological shear banding mechanism incorporated in a conventional dislocation crystal plasticity model is presented. In the developed framework, the hardening and softening relations are considered both within and between the deformation mechanisms. The study aims to increase the understanding of the importance of hot rolling texture to the shear banding propensity in martensitic steels. In the single crystal simulations performed for selected common rolling textures, it was found that shear band activation and the magnitude of softening are dependent on the initial orientation of the crystal. In general, softening-related shear banding in single crystals was shown to be well reproduced by the model at high plastic strains and high strain rates.

  1. Quantification of Residual Stresses in Hot Rolled Steel Sheets by the Hole Drilling Method

    Directory of Open Access Journals (Sweden)

    Trebuňa, F.

    2007-01-01

    Full Text Available The paper deals with the problems of quantification of residual stresses in hot rolled sheets produced under various regimes. On the base of stress distribution along width and thickness of the belt is pointed out on possibilities of belt deformation from the plane as a result of action of torsional moment as an integral internal quantity in cross-section. For the non-uniformly distributed stresses along the thickness of the sheet the new method for residual stresses determination was developed. Application of the method is described in the paper.

  2. Texture evolution of experimental silicon steel grades. Part I: Hot rolling

    OpenAIRE

    Sandoval Robles, J. A.; Salas Zamarripa, A.; Martha P. Guerrero Mata; Cabrera Marrero, José M.

    2017-01-01

    The metallurgical understanding of the deformation processes during the fabrication of non-oriented electrical steels plays a key role in improving their final properties. Texture control and optimization is critical in these steels for the enhancement of their magnetic properties. The aim of the present work is to study the texture evolution of six non-oriented experimental silicon steel grades during hot rolling. These steels were low carbon steel with a silicon content from 0.5 to 3.0 wt%....

  3. ABOUT RATIONING MAXIMUM ALLOWABLE DEFECT DEPTH ON THE SURFACE OF STEEL BILLETS IN PRODUCTION OF HOT-ROLLED STEEL

    Directory of Open Access Journals (Sweden)

    PARUSOV E. V.

    2017-01-01

    Full Text Available Formulation of the problem. Significant influence on the quality of rolled steel have various defects on its surface, which in its turn inherited from surface defects of billet and possible damage to the surface of rolled steel in the rolling mill line. One of the criteria for assessing the quality indicators of rolled steel is rationing of surface defects [1; 2; 3; 6; 7]. Current status of the issue. Analyzing the different requirements of regulations to the surface quality of the rolled high-carbon steels, we can conclude that the maximum allowable depth of defects on the surface of billet should be in the range of 2.0...5.0 mm (depending on the section of the billet, method of its production and further the destination Purpose. Develop a methodology for calculating the maximum allowable depth of defects on the steel billet surface depending on the requirements placed on the surface quality of hot-rolled steel. Results. A simplified method of calculation, allowing at the rated depth of defects on the surface of the hot-rolled steel to make operatively calculation of the maximum allowable depth of surface defects of steel billets before heating the metal in the heat deformation was developed. The findings shows that the maximum allowable depth of surface defects is reduced with increasing diameter rolled steel, reducing the initial section steel billet and degrees of oxidation of the metal in the heating furnace.

  4. Microstructure-Texture-Mechanical Properties in Hot Rolling of a Centrifugal Casting Ring Blank

    Science.gov (United States)

    Qin, Fang-cheng; Li, Yong-tang; Qi, Hui-ping; Ju, Li

    2016-03-01

    Deformation characteristic of centrifugal casting 25Mn steel was investigated by compression tests, and then processing maps were established. According to the deformation parameters identified from the established processing maps and hot ring rolling (HRR) process, the industrial test for the 25Mn ring blank was performed. Optical microscope (OM) and electron backscatter diffraction (EBSD) techniques were used for detecting grain boundary features and textures of deformation structures. The morphologies and mechanisms of tensile and impact fracture were revealed. The results show that softening effect plays a dominant role in higher temperatures of 1050-1150 °C and strain rates lower than 0.1 s-1. The average grain size of the rolled 25Mn ring is about 28 μm, but the grains are more coarse and inhomogeneous on the middle layer than that on rest of the areas. The texture on the outer layer is characterized by strong {110} and weak {112} , followed by {001} and {001} on the inner layer and {110} on the center layer, which is mainly associated with the shear deformation. The rolled ring with precise geometrical dimensions and sound mechanical properties is fabricated by HRR. Tensile fracture is composed of clear river-shaped pattern and a little dimple near the inner layer and outer layer, and the fracture mechanism is mainly quasi-cleavage fracture, accompanied by dimple fracture. The morphologies of impact fracture consist of tear ridge and cleavage platform.

  5. Study of Microstructure of the Al-Fe Alloys After Hot Rolling Deformation

    Science.gov (United States)

    Jabłońska, Magdalena Barbara; Rodak, Kinga; Bednarczyk, Iwona

    The aim of the paper is a microstructure analysis of alloys from the Al-Fe system after hot rolling tests, conducted by using a scanning transmission electron microscopy STEM and scanning electron microscope equipped with EBSD detector. Hot rolling was carried out at Technical University of Ostrava, Faculty of Metallurgy and Material Engineering, Institute of Modelling and Control of Forming Processes. The samples were heated to a temperature of 1200°C. The EBSD and STEM techniques have been applied in order to determine the influence of chemical composition and deformation parameters on structural changes. The microstructure analysis has included parameters such us: grain/sub-grain size, area fraction of grains/subgrains, misorientation angles, grains/subgrains shape aspect ratio and dislocations structure. The research structure techniques in scanning-transmission electron microscopy revealed numerous FeAl28 alloy phase separations of secondary nucleating sites favoured energetically, which are the boundary of grains/subgrains and dislocations. These changes in the structure of the test results have been confirmed by EBSD, which revealed the presence of grains/subgrains misorientation angle boundaries above 15°.

  6. Precipitation Strengthening by Induction Treatment in High Strength Low Carbon Microalloyed Hot-Rolled Plates

    Science.gov (United States)

    Larzabal, G.; Isasti, N.; Rodriguez-Ibabe, J. M.; Uranga, P.

    2018-01-01

    The use of microalloyed steels in the production of thick plates is expanding due to the possibility of achieving attractive combinations of strength and toughness. As market requirements for high strength plates are increasing and new applications require reduced weight and innovative designs, novel approaches to attaining cost-effective grades are being developed. The mechanism of precipitation strengthening has been widely used in thin strip products, since the optimization of the coiling strategy offers interesting combinations in terms of final properties and microalloying additions. Precipitation strengthening in thick plates, however, is less widespread due to the limitation of interphase precipitation during continuous cooling after hot rolling. With the main objective of exploring the limits of this strengthening mechanism, laboratory thermomechanical simulations that reproduced plate hot rolling mill conditions were performed using low carbon steels microalloyed with Nb, NbMo, and TiMo additions. After continuous cooling to room temperature, a set of heat treatments using fast heating rates were applied simulating the conditions of induction heat treatments. An important increase of both yield and tensile strengths was measured after induction treatment without any important impairment in toughness properties. A significant precipitation hardening is observed in Mo-containing grades under specific heat treatment parameters.

  7. Microstructure and mechanical properties of ZrBe alloys processed by hot rolling

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Z.H.; Xia, C.Q. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Jing, R. [College of Material Science and Engineering, Shanxi University of Technology, Hanzhong 723001 (China); Jiang, X.J. [College of Material Science and Engineering, Shijiazhuang Tiedao University, Shijiazhuang 050043 (China); Zhou, Y.K.; Zhong, H.; Zhang, X.Y.; Ma, M.Z. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Liu, R.P., E-mail: riping@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China)

    2016-06-14

    In the present study, the effects of Be content on the microstructure and mechanical properties of hot rolled ZrBe binary alloys were investigated. Microstructures, i.e. the phases present in the alloys, were characterized using X-ray diffraction (XRD), optical microscopy (OM), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). At the same processing temperature, the volume fraction of α' martensite and Be{sub 2}Zr compound gradually increases but the volume fraction of α phase decreases with increasing Be content. This can be attributed to the low solubility of Be in Zr alloys and the decrease of α to β phase transition temperature. Simultaneously, the average Be{sub 2}Zr particles size shows an increasing trend with adding Be content. With increasing Be content, the tensile strength increases but ductility decreases. The alloy with 1.0 wt% Be possessed highest ultimate tensile strength (892 MPa) with an elongation of 7.06%. The strengthening and toughening mechanisms of hot-rolled ZrBe alloys were also discussed.

  8. Online aptitude automatic surface quality inspection system for hot rolled strips steel

    Science.gov (United States)

    Lin, Jin; Xie, Zhi-jiang; Wang, Xue; Sun, Nan-Nan

    2005-12-01

    Defects on the surface of hot rolled steel strips are main factors to evaluate quality of steel strips, an improved image recognition algorithm are used to extract the feature of Defects on the surface of steel strips. Base on the Machine vision and Artificial Neural Networks, establish a defect recognition method to select defect on the surface of steel strips. Base on these research. A surface inspection system and advanced algorithms for image processing to hot rolled strips is developed. Preparing two different fashion to lighting, adopting line blast vidicon of CCD on the surface steel strips on-line. Opening up capacity-diagnose-system with level the surface of steel strips on line, toward the above and undersurface of steel strips with ferric oxide, injure, stamp etc of defects on the surface to analyze and estimate. Miscarriage of justice and alternate of justice rate not preponderate over 5%.Geting hold of applications on some big enterprises of steel at home. Experiment proved that this measure is feasible and effective.

  9. A Study on Compressive Anisotropy and Nonassociated Flow Plasticity of the AZ31 Magnesium Alloy in Hot Rolling

    Directory of Open Access Journals (Sweden)

    Guoqiang Wang

    2014-01-01

    Full Text Available Effect of anisotropy in compression is studied on hot rolling of AZ31 magnesium alloy with a three-dimensional constitutive model based on the quadratic Hill48 yield criterion and nonassociated flow rule (non-AFR. The constitutive model is characterized by compressive tests of AZ31 billets since plastic deformations of materials are mostly caused by compression during rolling processes. The characterized plasticity model is implemented into ABAQUS/Explicit as a user-defined material subroutine (VUMAT based on semi-implicit backward Euler's method. The subroutine is employed to simulate square-bar rolling processes. The simulation results are compared with rolled specimens and those predicted by the von Mises and the Hill48 yield function under AFR. Moreover, strip rolling is also simulated for AZ31 with the Hill48 yield function under non-AFR. The strip rolling simulation demonstrates that the lateral spread generated by the non-AFR model is in good agreement with experimental data. These comparisons between simulation and experiments validate that the proposed Hill48 yield function under non-AFR provides satisfactory description of plastic deformation behavior in hot rolling for AZ31 alloys in case that the anisotropic parameters in the Hill48 yield function and the non-associated flow rule are calibrated by the compressive experimental results.

  10. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    Science.gov (United States)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  11. Non-destructive Magnetic Evaluation of Laser Weld Quality in Hot Rolled Coils

    Science.gov (United States)

    Mohapatra, J. N.; Chakradhar, I.; Rao, K. R. C.; Rao, V. V. L.; Kaza, Marutiram

    2015-06-01

    Weld quality evaluation was conducted on laser welded thin sectsions (2 mm) of hot-rolled (HR) low-carbon steel coils during cold rolling process. The analysis revealed that the poor welds consisting of the weld defects like incomplete fusion, cluster of porosity, and large difference in hardness between the weld zone and base metal were responsible for the weld failures. Experiments were conducted by varying the welding parameters; laser power and welding speed to optimize the parameters for minimizing the weld defects. The optimized weld process parameters have helped elimination of weld defects and the results are verified with microscopy and microhardness measurements. As destructive evaluation techniques are time consuming and not always permitted in industrial applications, attempts have been made in the present investigation for the utilization of suitable non-destructive techniques for the evaluation of weld quality. Non-destructive magnetic techniques of magnetic hysteresis loop and magnetic Barkhausen emissions were used in the present investigation to establish possible correlations of magnetic properties across the weld seam with the mechanical property (microhardness) for evaluation of weld quality. It is inferred that the magnetic properties of coercivity and inverse of root mean square voltage can be effectively utilized to determine weld quality in HR steel coils.

  12. Optimum Temperature of Hot Rolled Reinforced Bars at the Cooling Bed

    Science.gov (United States)

    Musonda, V.; Akinlabi, ET; Jen, TC

    2017-08-01

    Maintaining high accuracy temperature measurements at the cooling section is essential in order to attain the overall quality of the finished product, and to realise the correct properties. A series of “heat” numbers or batches of molten steel from an Electric Arc Furnace (EAF) for the production of Y12 mm reinforced bars (rebars) were observed at a steel plant to establish the optimum temperature of the rebar at the cooling bed. The casting was done in billet casters and the billets with 100mm×100mm cross-section were then hot rolledto the required size. The finish rolling temperature was between 850-900°C at 11m/s rolling speed. There bars were water quenched in the water box, and lastlysent for cooling on the cooling bed. Tensile tests and bend tests were carried out on rebars every after 15 minutes during the production to ensure that correct mechanical properties were achieved. It was observed that 850°C was the best finishing temperature and 250 °C was the optimum temperature at the cooling bed after equalization. The results for the tensile tests and microstructures were consistent with prescribed standards. The rebar samples were all of low carbon steel.

  13. 78 FR 64008 - Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine; Revised...

    Science.gov (United States)

    2013-10-25

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-405, 406, and 408 and 731-TA-899-901 and 906-908 (Second Review)] Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine; Revised Schedule for...

  14. 78 FR 16252 - Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, and Thailand: Final Results...

    Science.gov (United States)

    2013-03-14

    ...-rectangular shapes, not in coils, which are the result of having been processed by cutting or stamping and...). Scope of the Orders The merchandise subject to these orders is hot-rolled steel of a rectangular shape... bearings steels, as defined in the HTSUS. --Tool steels, as defined in the HTSUS. --Silico-manganese (as...

  15. 75 FR 1495 - Certain Hot-Rolled Carbon Steel Flat Products From India: Preliminary Results of Countervailing...

    Science.gov (United States)

    2010-01-11

    ... Foreign Trade and Policy Handbook of Procedures, advance licenses are issued with actual user conditions... Foreign Trade Policy Handbook. This program details the following privileges to exporters, depending on... Commerce International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India...

  16. Layer texture of hot-rolled BCC metals and its significance for stress-corrosion cracking of main gas pipelines

    Science.gov (United States)

    Perlovich, Yu. A.; Isaenkova, M. G.; Krymskaya, O. A.; Morozov, N. S.

    2016-10-01

    Based on data of X-ray texture analysis of hot-rolled BCC materials it was shown that the layerwise texture inhomogeneity of products is formed during their manufacturing. The effect can be explained by saturation with interstitial impurities of the surface layer, resulting in dynamical deformation aging (DDA). DDA prevents the dislocation slip under rolling and leads to an increase of lattice parameters in the external layer. The degree of arising inhomogeneity correlates with the tendency of hot-rolled sheets and obtained therefrom tubes to stress-corrosion cracking under exploitation, since internal layers have a compressive effect on external layers, and prevents opening of corrosion cracks at the tube surface.

  17. Experimental investigation on the large-area fabrication of micro-pyramid arrays by roll-to-roll hot embossing on PVC film

    Science.gov (United States)

    Deng, Yujun; Yi, Peiyun; Peng, Linfa; Lai, Xinmin; Lin, Zhongqin

    2014-04-01

    Large-area polymeric components with micro-pyramids have been widely applied in the fields of optics, optoelectronics, biology and chemistry, etc. Roll-to-roll (R2R) hot embossing is regarded as a promising approach to fulfil high throughput fabrication of patterned polymeric films. In this study, an R2R hot embossing system has been developed in-house and effective and continuous production of the polymeric component with micro-pyramids is demonstrated by R2R hot embossing. The influence of processing parameters has been firstly investigated by using the one-variable-at-a-time method. Afterwards, a series of experiments based on the central composite design approach have been conducted for the analysis of variance and the establishment of empirical models of the R2R hot embossing process. As a result, a 90 mm × 90 mm PVC sample with a feature height of 65 µm was successfully fabricated and the height consistency reached 94.5%. Additionally, a process window with a mold temperature of 150-160 °C, an applied force of 18-25 kgf and a feeding speed of 0.3-0.5 m min-1, was established to achieve 100% passable micro-pyramid arrays. The processing rules and the concrete ranges of parameter values can guide the process production of large-area micro-pyramids.

  18. Hot-working behavior of an advanced intermetallic multi-phase γ-TiAl based alloy

    Energy Technology Data Exchange (ETDEWEB)

    Schwaighofer, Emanuel, E-mail: emanuel.schwaighofer@unileoben.ac.at [Department of Physical Metallurgy and Materials Testing, Montanuniversität Leoben, Roseggerstr. 12, A-8700 Leoben (Austria); Clemens, Helmut [Department of Physical Metallurgy and Materials Testing, Montanuniversität Leoben, Roseggerstr. 12, A-8700 Leoben (Austria); Lindemann, Janny [Chair of Physical Metallurgy and Materials Technology, Brandenburg University of Technology, Konrad-Wachsmann-Allee 17, D-03046 Cottbus (Germany); GfE Fremat GmbH, Lessingstr. 41, D-09599 Freiberg (Germany); Stark, Andreas [Institute of Materials Research, Helmholtz-Zentrum Geesthacht, Max-Planck-Str. 1, D-21502 Geesthacht (Germany); Mayer, Svea [Department of Physical Metallurgy and Materials Testing, Montanuniversität Leoben, Roseggerstr. 12, A-8700 Leoben (Austria)

    2014-09-22

    New high-performance engine concepts for aerospace and automotive application enforce the development of lightweight intermetallic γ-TiAl based alloys with increased high-temperature capability above 750 °C. Besides an increased creep resistance, the alloy system must exhibit sufficient hot-workability. However, the majority of current high-creep resistant γ-TiAl based alloys suffer from poor workability, whereby grain refinement and microstructure control during hot-working are key factors to ensure a final microstructure with sufficient ductility and tolerance against brittle failure below the brittle-to-ductile transition temperature. Therefore, a new and advanced β-solidifying γ-TiAl based alloy, a so-called TNM alloy with a composition of Ti–43Al–4Nb–1Mo–0.1B (at%) and minor additions of C and Si, is investigated by means of uniaxial compressive hot-deformation tests performed with a Gleeble 3500 simulator within a temperature range of 1150–1300 °C and a strain rate regime of 0.005–0.5 s{sup −1} up to a true deformation of 0.9. The occurring mechanisms during hot-working were decoded by ensuing constitutive modeling of the flow curves by a novel phase field region-specific surface fitting approach via a hyperbolic-sine law as well as by evaluation through processing maps combined with microstructural post-analysis to determine a safe hot-working window of the refined TNM alloy. Complementary, in situ high energy X-ray diffraction experiments in combination with an adapted quenching and deformation dilatometer were conducted for a deeper insight about the deformation behavior of the alloy, i.e. phase fractions and texture evolution as well as temperature uncertainties arising during isothermal and non-isothermal compression. It was found that the presence of β-phase and the contribution of particle stimulated nucleation of ζ-Ti{sub 5}Si{sub 3} silicides and h-type carbides Ti{sub 2}AlC enhance the dynamic recrystallization behavior during

  19. Rietveld and impedance analysis of cold and hot rolled duplex and lean duplex steels for application in paper and pulp industry

    Energy Technology Data Exchange (ETDEWEB)

    Esteves, Luiza; Lins, Vanessa de Freitas Cunha, E-mail: luizaeq@yahoo.com.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Departamento de Engenharia Quimica; Paiva, Paulo Renato Perdigao [Centro Federal de Educacao Tecnologica de Minas Gerais (CEFET), Belo Horizonte, MG (Brazil); Viana, Adolfo Kalergis do Nascimento [APERAM South America, Timoteo, MG (Brazil)

    2017-01-15

    In this study, X-Ray Diffraction (XRD) and Rietveld Refinement were performed to identify and quantify the ferrite and austenite phase of cold and hot rolled duplex stainless steels (UNS S31803) and lean duplex stainless steels (UNS S32304). Electrochemical impedance spectroscopy (EIS) was applied to evaluate the chemical behavior of duplex and lean duplex stainless steels in white, green, and black liquors of paper and pulp industry. Rietveld analysis results showed a higher austenite content than the standard limit for duplex steels in the hot rolled condition. The hot rolling condition plays a major role in improving corrosion resistance in white liquor mainly for the lean duplex steel. (author)

  20. Interdiffusion studies on hot rolled U-10Mo/AA1050

    Energy Technology Data Exchange (ETDEWEB)

    Saliba-Silva, A.M.; Martins, I.C.; Carvalho, E.U.; Durazzo, M.; Riella, H.G. [Instituto de Pesquisas Energeticas e Nucleares (CCN/IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Centro de Combustivel Nuclear], e-mail: saliba@ipen.br

    2010-07-01

    The U-Mo alloys are investigated with the goal of becoming nuclear material to fabricate high-density fuel elements for high performance research reactors. This enrichment level suggests that the U-Mo alloys should be between 6 to 10wt%, which can give up to 9gU/cm{sup 3} as fuel density. Nevertheless, the U-Mo alloys are very reactive with Al. Interdiffusion reaction products are formed since nuclear fission promotes chemical interaction layer during operation, leading to potential structural failure. Present studies were made with treated hot rolled diffusion couples of U-10Mo inserted in Al (AA1050). The U-10Mo/AA1050 pairs were treated in two temperature (150 degree C and 550 degree C) with three soaking times (5h, 40h and 80h). From microstructure analyses, rapid diffusion of Al happened inside U-10Mo in the first heating at 540 degree C during 15 min, reaching 8 at%Al in a range of 200 {mu}m towards U-10Mo. Longer time (5, 40, 80h) at 550 degree C maintain this level of Al-content up to 1000 {mu}m inside U-10Mo. A minor depth ({approx}1 {mu}m) near the interdiffusion contact had higher Al-content, but not sufficient to form identifiable (U,Mo)Al{sub x} structures. Probably, residual elements reduced drastically the interdiffusion phenomena between U-10Mo and AA1050, maybe due to silicon presence. (author)

  1. Studies of the AA2519 Alloy Hot Rolling Process and Cladding with EN AW-1050A Alloy

    Directory of Open Access Journals (Sweden)

    Płonka B.

    2016-03-01

    Full Text Available The objective of the study was to determine the feasibility of plastic forming by hot rolling of the AA2519 aluminium alloy sheets and cladding these sheets with a layer of the EN AW-1050A alloy. Numerous hot-rolling tests were carried out on the slab ingots to define the parameters of the AA2519 alloy rolling process. It has been established that rolling of the AA2519 alloy should be carried out in the temperature range of 400-440°C. Depending on the required final thickness of the sheet metal, appropriate thickness of the EN AW-1050A alloy sheet, used as a cladding layer, was selected. As a next step, structure and mechanical properties of the resulting AA2519 alloy sheets clad with EN AW-1050A alloy was examined. The thickness of the coating layer was established at 0,3÷0,5mm. Studies covered alloy grain size and the core alloy-cladding material bond strength.

  2. XMM-Newton and Chandra Observations of the Galaxy Group NGC 5044. 1; Evidence for Limited Multiphase Hot Gas

    Science.gov (United States)

    Buote, David A.; Lewis, Aaron D.; Brighenti, Fabrizio; Mathews, William G.

    2003-01-01

    Using new XMM and Chandra observations, we present an analysis of the temperature structure of the hot gas within a radius of 100 kpc of the bright nearby galaxy group NGC 5044. A spectral deprojection analysis of data extracted from circular annuli reveals that a two-temperature model (2T) of the hot gas is favored over single-phase or cooling flow (M = 4.5 +/- 0.2 solar mass/yr) models within the central approx.30 kpc. Alternatively, the data can be fitted equally well if the temperature within each spherical shell varies continuously from approx.T(sub h) to T(sub c) approx. T(sub h)/2, but no lower. The high spatial resolution of the Chandra data allows us to determine that the temperature excursion T(sub h) approaches T(sub c) required in each shell exceeds the temperature range between the boundaries of the same shell in the best-fitting single-phase model. This is strong evidence for a multiphase gas having a limited temperature range. We do not find any evidence that azimuthal temperature variations within each annulus on the sky can account for the range in temperatures within each shell. We provide a detailed investigation of the systematic errors on the derived spectral models considering the effects of calibration, plasma codes, bandwidth, variable NH, and background rate. We find that the RGS gratings and the EPIC and ACIS CCDs give fully consistent results when the same models are fitted over the same energy ranges for each instrument. The cooler component of the 2T model has a temperature (T(sub c) approx. 0.7 keV) similar to the kinetic temperature of the stars. The hot phase has a temperature (T(sub h) approx. 1.4 keV) characteristic of the virial temperature of the solar mass halo expected in the NGC 5044 group. However, in view of the morphological disturbances and X-ray holes visible in the Chandra image within R approx. equals 10 kpc, bubbles of gas heated to approx.T(sub h) in this region may be formed by intermittent AGN feedback. Some

  3. Effect of pre-homogenizing treatment on microstructure and mechanical properties of hot-rolled AZ91 magnesium alloys

    Directory of Open Access Journals (Sweden)

    Liuwei Zheng

    2016-06-01

    Full Text Available To improve the homogeneity and rolling formability of as-cast AZ91 magnesium, the effects of pre-homogenizing treatment on microstructure evolution, deformation mechanism, mechanical properties and tensile fracture morphology of hot-rolled AZ91 magnesium alloy were studied. The results showed that the amount of coarse β-Mg17Al12 phase decreases dramatically, being distributed along the grain boundaries as small strips after homogenizing. Twining plays a dominant role in the deformation mechanism of AZ91 alloys in the experimental condition, while dynamic recrystallization (DRX considerably occurred in homogenized-rolled alloys, contributed to microstructure uniformity and β-Mg17Al12 phase precipitated refinement. The tensile strength of homogenized-rolled AZ91 alloys increases dramatically with elongation declining slightly in contrast to homogenized alloys. The fracture surface of homogenized-rolled specimen exhibits more ductile fracture with the manifestation of a large amount of dimples distributing higher density in matrix, while the micro cracks are prone to initiate around the Mg/Mg17Al12 phase interface and grain boundaries owing to the fragile interface bonding of two phases.

  4. Numerical Modeling of Reactive Multiphase Flow for FCC and Hot Gas Desulfurization Circulating Fluidized Beds

    Energy Technology Data Exchange (ETDEWEB)

    Miller, Aubrey L. [WSU Research Corporation, Morgantown, WV (USA)

    2005-07-01

    This work was carried out to understand the behavior of the solid and gas phases in a CFB riser. Only the riser is modeled as a straight pipe. A model with linear algebraic approximation to solids viscosity of the form, {musubs} = 5.34{epsisubs}, ({espisubs} is the solids volume fraction) with an appropriate boundary condition at the wall obtained by approximate momentum balance solution at the wall to acount for the solids recirculation is tested against experimental results. The work done was to predict the flow patterns in the CFB risers from available experimental data, including data from a 7.5-cm-ID CFB riser at the Illinois Institute of Technology and data from a 20.0-cm-ID CFB riser at the Particulate Solid Research, Inc., facility. This research aims at modeling the removal of hydrogen sulfide from hot coal gas using zinc oxide as the sorbent in a circulating fluidized bed and in the process indentifying the parameters that affect the performance of the sulfidation reactor. Two different gas-solid reaction models, the unreacted shrinking core (USC) and the grain model were applied to take into account chemical reaction resistances. Also two different approaches were used to affect the hydrodynamics of the process streams. The first model takes into account the effect of micro-scale particle clustering by adjusting the gas-particle drag law and the second one assumes a turbulent core with pseudo-steady state boundary condition at the wall. A comparison is made with experimental results.

  5. Influence of feed rate on damage development in hot ring rolling

    NARCIS (Netherlands)

    Wang, Chao; van den Boogaard, Antonius H.; Omerspahic, E.; Recina, V.; Geijselaers, Hubertus J.M.; Ishikawa, T.; Mori, K.-I.

    2014-01-01

    As an incremental forming process of bulk metal, ring rolling provides a cost effective process route to manufacture seamless rings. Applications of ring rolling cover a wide range of products in aerospace, automotive and civil engineering industries. Under some process conditions, defects such as

  6. AISI/DOE Advanced Process Control Program Vol. 3 of 6: MICROSTRUCTURAL ENGINEERING IN HOT-STRIP MILLS Part 2 of 2: Constitutive Behavior Modeling of Steels Under Hot-Rolling Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Yi-Wen Cheng; Patrick Purtscher

    1999-07-30

    This report describes the development of models for predicting (1) constitutive behaviors and (2) mechanical properties of hot-rolled steels as functions of chemical composition, microstructural features, and processing variables. The study includes the following eight steels: A36, DQSK, HSLA-V, HSLA-Nb, HSLA-50/Ti-Nb, and two interstitial-free (IF) grades. These developed models have been integrated into the Hot-Strip Mill Model (HSMM), which simulates the hot strip rolling mills and predicts the mechanical properties of hot-rolled products. The HSMM model has been developed by the University of British Columbia-Canada as a part of project on the microstructural engineering in hot-strip mills.

  7. Control of Carbon Content in Steel by Introducing Proeutectoid Ferrite Transformation into Hot-Rolled Q&P Process

    Science.gov (United States)

    Li, Xiao-lei; Li, Yun-jie; Kang, Jian; Li, Cheng-ning; Yuan, Guo; Wang, Guo-dong

    2017-12-01

    A processing strategy involving primary and secondary carbon partitioning is proposed for the hot-rolled quenching and partitioning process through the introduction of proeutectoid ferrite transformation after rolling. The microstructures of the steels were characterized using scanning electron microscopy, transmission electron microscopy, electron probe microanalysis, and x-ray diffraction, and the mechanical properties were evaluated using a universal tensile machine. The blocky retained austenite that distributed along the ferrite grain boundaries was promoted based on the coupling action of the primary and secondary carbon partitioning, which enhanced the transformation-induced plasticity effect during deformation despite the high carbon concentration. A ferrite formation temperature range of 760 to 800 °C was proposed. In addition, from the perspective of industrialization, the observed `plateau trends' for the retained austenite fraction and product of strength and elongation suggest the availability of a wide processing window of 215-362 °C for controlling the coiling temperature.

  8. Control of Carbon Content in Steel by Introducing Proeutectoid Ferrite Transformation into Hot-Rolled Q&P Process

    Science.gov (United States)

    Li, Xiao-lei; Li, Yun-jie; Kang, Jian; Li, Cheng-ning; Yuan, Guo; Wang, Guo-dong

    2018-01-01

    A processing strategy involving primary and secondary carbon partitioning is proposed for the hot-rolled quenching and partitioning process through the introduction of proeutectoid ferrite transformation after rolling. The microstructures of the steels were characterized using scanning electron microscopy, transmission electron microscopy, electron probe microanalysis, and x-ray diffraction, and the mechanical properties were evaluated using a universal tensile machine. The blocky retained austenite that distributed along the ferrite grain boundaries was promoted based on the coupling action of the primary and secondary carbon partitioning, which enhanced the transformation-induced plasticity effect during deformation despite the high carbon concentration. A ferrite formation temperature range of 760 to 800 °C was proposed. In addition, from the perspective of industrialization, the observed `plateau trends' for the retained austenite fraction and product of strength and elongation suggest the availability of a wide processing window of 215-362 °C for controlling the coiling temperature.

  9. A Feeding Strategy in Inner L-Shape Ring Hot Rolling Process

    Directory of Open Access Journals (Sweden)

    Wen Meng

    2017-01-01

    Full Text Available In order to make the inner L-shape ring polling process with a closed die structure (ILRRCDS on the top and bottom of the driven roll stable, at first, this paper established the mathematical model for ILRRCDS. Then, the plastic penetration and biting-in conditions for ILRRCDS were deduced based on plain ring rolling theory. Moreover, a feeding strategy that can realize a constant growth of the ring’s outer radius was proposed and the reasonable value ranges of the feed rate of the mandrel were determined. The numerical simulation model for ILRRCDS is established based on ABAQUS software. Finally, the equivalent plastic strain (PEEQ and temperature distributions of rolled ring were obtained. The results indicated that the proposed feeding strategy can realize a stable ILRRCDS. At the end of ILRRCDS, the PEEQ at the inner radius surface of the ring is maximum, the PEEQ at the outer radius surface of the ring takes the second place, and the PEEQ at the middle part of ring is minimum. With the increase of rolling time, the higher temperature zone of the rolled ring gradually moves from the center part of the ring to the “inner corner zone” of the ring.

  10. Properties of hot-rolled sheets from ferritic steel with increased strength

    Science.gov (United States)

    Perlovich, Yu.; Isaenkova, M.; Dobrokhotov, P.; Stolbov, S.; Bannykh, O.; Bannykh, I.; Antsyferova, M.

    2017-10-01

    Sheets from ferritic steel 3 mm thick with increased strength after thermal hardening were studied by use of various X-ray methods and mechanical testing. Rolling of steel was carried out at 1100°C with rather great reductions per pass, so that plastic deformation of metal spread by the significant distance from the surface. The texture of sheet proved to have two sharply different layers: the inner layer of ˜40% thick with the usual rolling texture of BCC metals and the external layer with the rolling texture of FCC metals. At that, within the intermediate layer the texture is weakened. Texture formation within the external layer is conditioned by the process of dynamical deformation ageing: interstitial impurities from atmosphere block dislocations, prevent from their slip and at increased temperatures promote their collective climb. As a result, the direction of lattice rotation as well as the final rolling texture change. Due to texture layering, by impact testing of the sheet the plane of crack propagation must be changed when this crack reaches the inner layer, and then an additional energy for its further movement is required. Thermal hardening of the sheet retains the type of rolling texture, though results in some its scattering, but at the same time the breaking point of steel grows twice owing to formation of intermetallic particles.

  11. Use of Hot Rolling for Generating Low Deviation Twins and a Disconnected Random Boundary Network in Inconel 600 Alloy

    Science.gov (United States)

    Sahu, Sandeep; Yadav, Prabhat Chand; Shekhar, Shashank

    2018-02-01

    In this investigation, Inconel 600 alloy was thermomechanically processed to different strains via hot rolling followed by a short-time annealing treatment to determine an appropriate thermomechanical process to achieve a high fraction of low-Σ CSL boundaries. Experimental results demonstrate that a certain level of deformation is necessary to obtain effective "grain boundary engineering"; i.e., the deformation must be sufficiently high to provide the required driving force for postdeformation static recrystallization, yet it should be low enough to retain a large fraction of original twin boundaries. Samples processed in such a fashion exhibited 77 pct length fraction of low-Σ CSL boundaries, a dominant fraction of which was from Σ3 ( 64 pct), the latter with very low deviation from its theoretical misorientation. The application of hot rolling also resulted in a very low fraction of Σ1 ( 1 pct) boundaries, as desired. The process also leads to so-called "triple junction engineering" with the generation of special triple junctions, which are very effective in disrupting the connectivity of the random grain boundary network.

  12. Use of Hot Rolling for Generating Low Deviation Twins and a Disconnected Random Boundary Network in Inconel 600 Alloy

    Science.gov (United States)

    Sahu, Sandeep; Yadav, Prabhat Chand; Shekhar, Shashank

    2017-12-01

    In this investigation, Inconel 600 alloy was thermomechanically processed to different strains via hot rolling followed by a short-time annealing treatment to determine an appropriate thermomechanical process to achieve a high fraction of low-Σ CSL boundaries. Experimental results demonstrate that a certain level of deformation is necessary to obtain effective "grain boundary engineering"; i.e., the deformation must be sufficiently high to provide the required driving force for postdeformation static recrystallization, yet it should be low enough to retain a large fraction of original twin boundaries. Samples processed in such a fashion exhibited 77 pct length fraction of low-Σ CSL boundaries, a dominant fraction of which was from Σ3 ( 64 pct), the latter with very low deviation from its theoretical misorientation. The application of hot rolling also resulted in a very low fraction of Σ1 ( 1 pct) boundaries, as desired. The process also leads to so-called "triple junction engineering" with the generation of special triple junctions, which are very effective in disrupting the connectivity of the random grain boundary network.

  13. Optimized cutting and forming parameters for a robust collar drawing process for hot-rolled complex-phase steels

    Science.gov (United States)

    Kovacs, S.; Beier, T.; Woestmann, S.

    2017-09-01

    The demands on materials for automotive applications are steadily increasing. For chassis components, the trend is towards thinner and higher strength materials for weight and cost reduction. In view of attainable strengths of up to 1200 MPa for hot rolled materials, certain aspects need to be analysed and evaluated in advance in the development process using these materials. Collars in particular, for example in control arms, have been in focus for part and process design. Issues concerning edge and surface cracks are observed due to improper geometry and process layout. The hole expansion capability of the chosen material grade has direct influence on the achievable collar height. In general, shear cutting reduces the residual formability of blank edges and the hole expansion capability. In this paper, using the example of the complex phase steel CP-W® 800 of thyssenkrupp, it is shown how a suitable geometry of a collar and optimum shear cutting parameters can be chosen.

  14. Hardness loss and microstructure evolution of 90% hot-rolled pure tungsten at 1200-1350°C

    DEFF Research Database (Denmark)

    Yu, Ming; Wang, Kang; Zan, Xiang

    2017-01-01

    Tungsten is a promising plasma-facing material because of its low sputtering yield, high melting point and high thermal conductivity. The hardness loss and microstructure evolution of pure tungsten hot-rolled to 90% thickness reduction is investigated by isothermal annealing at temperature range...... of 1200-1350°C. Changes in the mechanical properties caused by recovery and recrystallization during heat treatment are detected by Vickers hardness measurements. Additionally, the microstructural evolution is analyzed with light optical microscopy and X-ray diffraction. The results indicate...... that the hardness evolution can be divided into two stages: recovery and recrystallization. Recrystallization of W90 in the temperature range of 1200 to1350°C is governed by the same activation energy as grain boundary diffusion. The average recrystallized grain size is larger for lower annealing temperatures....

  15. Microstructure and Mechanical Properties in Hot-Rolled Extra High-Yield-Strength Steel Plates for Offshore Structure and Shipbuilding

    Science.gov (United States)

    Liu, Dongsheng; Li, Qingliang; Emi, Toshihiko

    2011-05-01

    Key parameters for a thermomechanically controlled processing and accelerated cooling process (TMCP-AcC) were determined for integrated mass production to produce extra high-yield-strength microalloyed low carbon SiMnCrNiCu steel plates for offshore structure and bulk shipbuilding. Confocal scanning microscopy was used to make in-situ observations on the austenite grain growth during reheating. A Gleeble 3800 thermomechanical simulator was employed to investigate the flow stress behavior, static recrystallization (SRX) of austenite, and decomposition behavior of the TMCP conditioned austenite during continuous cooling. The Kocks-Mecking model was employed to describe the constitutive behavior, while the Johnson-Mehl-Avrami-Kolmogorov (JMAK) approach was used to predict the SRX kinetics. The effects of hot rolling schedule and AcC on microstructure and properties were investigated by test-scale rolling trials. The bridging between the laboratory observations and the process parameter determination to optimize the mass production was made by integrated industrial production trials on a set of a 5-m heavy plate mill equipped with an accelerated cooling system. Successful production of 60- and 50-mm-thick plates with yield strength in excess of 460 MPa and excellent toughness at low temperature (213 K (-60 °C)) in the parent metal and the simulated coarse-grained heat affected zone (CGHAZ) provides a useful integrated database for developing advanced high-strength steel plates via TMCP-AcC.

  16. Effect of the Leveling Conditions on Residual Stress Evolution of Hot Rolled High Strength Steels for Cold Forming

    Science.gov (United States)

    Park, Keecheol; Oh, Kyungsuk

    2017-09-01

    In order to investigate the effect of leveling conditions on residual stress evolution during the leveling process of hot rolled high strength steels, the in-plane residual stresses of sheet processed under controlled conditions at skin-pass mill and levelers were measured by cutting method. The residual stress was localized near the edge of sheet. As the thickness of sheet was increased, the residual stress occurred region was expanded. The magnitude of residual stress within the sheet was reduced as increasing the deformation occurred during the leveling process. But the residual stress itself was not removed completely. The magnitude of camber occurred at cut plate was able to be predicted by the residual stress distribution. A numerical algorithm was developed for analysing the effect of leveling conditions on residual stress. It was able to implement the effect of plastic deformation in leveling, tension, work roll bending, and initial state of sheet (residual stress and curl distribution). The validity of simulated results was verified from comparison with the experimentally measured residual stress and curl in a sheet.

  17. Simulation of accelerated strip cooling on the hot rolling mill run-out roller table

    Directory of Open Access Journals (Sweden)

    E.Makarov

    2016-07-01

    Full Text Available A mathematical model of the thermal state of the metal in the run-out roller table continuous wide hot strip mill. The mathematical model takes into account heat generation due to the polymorphic γ → α transformation of supercooled austenite phase state and the influence of the chemical composition of the steel on the physical properties of the metal. The model allows calculation of modes of accelerated cooling strips on run-out roller table continuous wide hot strip mill. Winding temperature calculation error does not exceed 20°C for 98.5 % of strips of low-carbon and low-alloy steels

  18. Short-term hot hardness characteristics of rolling-element steels

    Science.gov (United States)

    Chevalier, J. L.; Dietrich, M. W.; Zaretsky, E. V.

    1972-01-01

    Short-term hot hardness studies were performed with five vacuum-melted steels at temperatures from 294 to 887 K (70 to 1140 F). Based upon a minimum Rockwell C hardness of 58, the temperature limitation on all materials studied was dependent on the initial room temperature hardness and the tempering temperature of each material. For the same room temperature hardness, the short-term hot hardness characteristics were identical and independent of material composition. An equation was developed to predict the short-term hardness at temperature as a function of initial room temperature hardness for AISI 52100, as well as the high-speed tool steels.

  19. FATIGUE BEHAVIOR OF HOT-ROLLED STEEL INTENDED FOR COLD FORMING

    Directory of Open Access Journals (Sweden)

    Gejza Rosenberg

    2011-07-01

    Full Text Available In the work, there are presented measured tension and fatigue properties of eight low-carbon steels moulded in form of 20 kg ingots that were processed by controlled regime of rolling /cooling and then exposed to simulated effect of two coiling temperatures. The experimental results presented in the work show, that steels with ferrite-martensite or ferrite-bainitic microstructure have in comparison to ferrite-pearlitic or ferrite-carbidic microstructure better strength-plastic properties, but worse resistance to cyclic loading.

  20. Modelling metallurgical and interfacial phenomena during hot rolling of carbon steel; Modelacion de fenomenos metalurgicos en laminacion en claiente de acero

    Energy Technology Data Exchange (ETDEWEB)

    Zambrano, P.; Guerrero-Mata, M. P.; Gomez de la Fuente, M. I.; Artigas, A.; Monsalve, A.; Colas, R.

    2008-07-01

    Modelling of hot rolling of steel strip involves metallurgical phenomena such as restoration of deformed structures, transformation to ferrite and growth of the oxide layer on top of the steel strip. the effect of composition is taken into account when restoration and phase and phase transformation is considered, whereas it is assumed that the chemical composition of the steel substrate does not affect the oxide crust, being common place to consider the oxide just as a thermal barrier and to assume sticking conditions within the roll-gap. Observations indicate that elements such as silicon and manganeses, more susceptible to oxidize than iron, affect the growth kinetics, adhesion and the behaviour during deformation of the oxide layer. This work deals with the way used to model various superficial and metallurgical phenomena, and how this knowledge is used to simulate hot rolling of steel strip. (Author) 43 refs.

  1. Fuzzy logic modeling and control of steel rod quenching after hot rolling

    Science.gov (United States)

    Giorleo, G.; Memola Capece Minutolo, F.; Sergi, V.

    1997-10-01

    Reinforced concrete rod produced by European Community countries must comply with standards that establish minimum strength and tensile properties along with other technological and geometrical characteristics; however, possible variability within the assigned limits is not specified. Consequently, a number of manufacturing methods are now used, with the result that over time the mechanical properties of these products vary widely. Increased competition has led to the development of new procedures incorporating both process and quality control. One example is a process based on the heat treatment undergone by the metal bars leaving the final stand of the rolling mill train. In this way, the mechanical and technological properties can be graduated, thereby enhancing strength (particularly yield point) without altering the deformability of the material. This procedure does away with the need to alter the chemical composition of the steel used to manufacture the rods. Process adjustment still relies on the experience of the production manager, however. This paper examines the possibility of applying fuzzy logic computer techniques to the heat treatment process in order to render it more rational and independent of operator unreliability.

  2. Microstructure and Mechanical Properties of As-cast 42CrMo Ring Blank During Hot Rolling and Subsequent Quenching and Tempering

    Science.gov (United States)

    Qin, Fangcheng; Li, Yongtang; Qi, Huiping; Wei, Xiaojian

    2017-03-01

    The hot rolling of as-cast 42CrMo ring blank and its subsequent quenching and tempering were conducted based on the casting-rolling compound forming technique. The effects of feed rate and tempering temperature on the microstructure were studied by optical microscopy and scanning electron microscopy. The mechanical properties of the rolled rings were examined. The results show that when the feed rate of the idle roll increases, the degree of grain refinement becomes slightly smaller and the average grain size is approximately 44 μm through the whole thickness of the rolled ring. The microstructure is inhomogeneous near the center-layer and minimum spread region, which is characterized by a small amount of irregular and coarse grain. The strength and hardness of the hot-rolled rings are high, and the plasticity and toughness are relatively low. The depth and diameter of the dimples in the fracture of the ring fabricated with a low feed rate are larger than those of the ring fabricated with a high feed rate. The carbide particles cannot be observed in the rolled rings after the rings are quenched and tempered at 803 K, but the fine and dispersed particles are precipitated by tempering at 863 K. As a result, the mechanical properties are significantly improved and satisfy the technical demands after quenching and tempering. The fractures of both tensile and impact specimens are characterized by regular and fine dimples at a higher tempering temperature, which indicates that a dimple fracture and an excellent combination of strength, plasticity and toughness are obtained.

  3. Effect of DT4 Interlayer on Properties of Hot-roll Bonding TA2/Q235B Plate

    Science.gov (United States)

    Yu, Chao; Xiao, Hong; Li, Na; Qi, Zichen; Ren, Zhongkai

    2017-09-01

    In this paper, a Q235B/TA2/DT4/Q235B plate was bonded by hot-rolling in a vacuum, and the effect of including a DT4 interlayer within the TA2/Q235B plate was studied. The microstructure and properties of the composite plate at different reduction ratios were investigated by scanning electron microscopy, as well as tensile-shear, bending and tensile tests. The results show that when the reduction ratio is below 18%, the shear strength of the interface is higher with the DT4 interlayer than without it. At 35% reduction, the shear strength is similar in both cases. At a reduction ratio of 68%, with the DT4 interlayer, fracture of the bonding interface occurs on the TA2 side, whereas without the DT4 interlayer, fracture occurs on both the TA2 side and the compound layer on the interface. Including the DT4 interlayer improves the bending and tensile properties of the TA2/Q235B plate appreciably.

  4. The stress corrosion resistance and the cryogenic temperature mechanical properties of hot rolled Nitronic 32 bar material

    Science.gov (United States)

    Montano, J. W. L.

    1977-01-01

    The ambient and cryogenic temperature mechanical properties and the ambient temperature stress corrosion properties of hot rolled and centerless ground Nitronic 32 stainless steel bar material are presented. The mechanical properties of longitudinal specimens were evaluated at test temperatures from ambient to liquid hydrogen. The tensile test data indicated increasing smooth tensile strength with decreasing temperature to liquid hydrogen temperature. However, below -200 F (-129.0 C) the notched tensile strength decreased slightly and below -320 F (-196.0 C) the decrease was significant. The elongation and reduction of area decreased drastically at temperatures below -200 F (-129.0 C). The Charpy V-notched impact energy decreased steadily with decreasing test temperature. Stress corrosion tests were performed on longitudinal tensile specimens stressed to 0, 75, and 90 percent of the 0.2 percent yield strength and on transverse 'C'-ring specimens stressed to 75 and 90 percent of the yield strength and exposed to: alternate immersion in a 3.5 percent NaCl bath, humidity cabinet environment, and a 5 percent salt spray atmosphere. The longitudinal tensile specimens experienced no corrosive attack; however, the 'C'-rings exposed to the alternate immersion and to the salt spray experienced some shallow etching and pitting, respectively. Small cracks appeared in two of the 'C'-rings after one month exposure to the salt spray.

  5. Formability evaluation for hot-rolled HB780 steel sheet based on 3-D non-quadratic yield function

    Science.gov (United States)

    Kim, Wonjae; Koh, Youngwoo; Kim, Hyunki; Chung, Youn-Il; Lee, Myoung-Gyu; Chung, Kwansoo

    2017-05-01

    A common practice to evaluate formability in the typical sheet metal forming process is to measure hardening behavior and a forming limit diagram as separate material properties, and perform numerical forming simulations utilizing various yield functions. The measured forming limit diagram is applied as the failure criterion. However, the performance of material properties such as hardening behavior and yield functions in predicting strain localization in the simple tension and forming limit diagram tests is seldom validated before their application to forming simulation. In this study, a new numerical formability evaluation procedure was proposed, in which not only hardening behavior but also measured forming limit data were employed in characterizing the input data for the hardening behavior and the yield function. Besides, strain localization was directly monitored to determine failure without employing any forming limit criterion. The new procedure was applied for rather thick advanced high strength hot-rolled steel sheet so that 3-D continuum elements were utilized along with 3-D non-quadratic Hosford and quadratic Hill yield functions.

  6. Texture evolution and phase transformation of 25Cr-6Mo-5Ni experimental duplex stainless steel during hot and cold rolling

    Directory of Open Access Journals (Sweden)

    Mohammad Masoumi

    2017-07-01

    Full Text Available An experimental as-cast 25Cr-6Mo-5Ni stainless steel has been solution annealed at 1250 °C and subjected to hot and then cold rolling. X-ray diffraction, optical microscopy and electron backscatter diffraction were used to investigate the effect of hot and cold deformation on the phase transformation and texture evolution. The results revealed that dominant {100}//ND and {110}//ND texture components of martensite is originated by shear strain generated between rolls and sheet surface. The Kernel average misorientation augmented significantly with increased strain and decreased deformation temperature. The internal grain structure becomes more heterogeneous with the dislocation piles up preventing dislocations movement. High localized stresses were developed at grain boundaries due to different deformation of individual grains, which enhanced martensitic transformation in these regions.

  7. Mathematical modeling of the hot strip rolling of microalloyed Nb, multiply-alloyed Cr-Mo, and plain C-Mn steels

    Energy Technology Data Exchange (ETDEWEB)

    Siciliano, F. Jr.; Jonas, J.J.

    2000-02-01

    Industrial mill logs from seven different hot strip mills (HSMs) were analyzed in order to calculate the mean flow stresses (MFSs) developed in each stand. The schedules were typical of the processing of microalloyed Nb, multiply-alloyed Cr-Mo, and plain C-Mn steels. The calculations, based on the Sims analysis, take into account work roll flattening, redundant strain, and the forward slip ratio. The measured stresses are then compared to the predictions of a model based on an improved Misaka MFS equation, in which solute effects, strain accumulation, and the kinetics of static recrystallization (SRX) and metadynamic recrystallization (MDRX) are fully accounted for. Good agreement between the measured and predicted MFSs is obtained over the whole range of rolling temperatures. The evolution of grain size and the fractional softening are also predicted by the model during all stages of strip rolling. Special attention was paid to the Nb steels, in which the occurrence of Nb(C, N) precipitation strongly influences the rolling behavior, preventing softening between passes. The present study leads to the conclusion that Mn addition retards the strain-induced precipitation of Nb; by contrast, Si addition has an accelerating effect. The critical strain for the onset of dynamic recrystallization (DRX) in Nb steels is derived, and it is shown that the critical strain/peak strain ratio decreases with increasing Nb content; furthermore, Mn and Si have marginal but opposite effects. It is demonstrated that DRX followed by MDRX occurs under most conditions of hot strip rolling; during the initial passes, it is due to high strains, low strain rates, and high temperatures, and, in the final passes, it is a consequence of strain accumulation.

  8. Austenite stabilization and high strength-elongation product of a low silicon aluminum-free hot-rolled directly quenched and dynamically partitioned steel

    Energy Technology Data Exchange (ETDEWEB)

    Tan, Xiao-Dong [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Xu, Yun-Bo, E-mail: yunbo_xu@126.com [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Yang, Xiao-Long; Hu, Zhi-Ping; Peng, Fei [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Ju, Xiao-Wei [Ceri Long Product Co., Ltd., Beijing 100176 (China); Wu, Di [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China)

    2015-06-15

    Microstructures composed of lath martensite and retained austenite with volume fraction between 8.0 vol.% and 12.0 vol.% were obtained in a low-C low-Si Al-free steel through hot-rolling direct quenching and dynamical partitioning (HDQ&DP) processes. The austenite stabilization mechanism in the low-C low-Si Al-free steel under the special dynamical partitioning processes is investigated by analyzing the carbon partition behavior from martensite to austenite and the carbide precipitation-coarsening behavior in martensite laths combining with the possible hot rolling deformation inheritance. Results show that the satisfying retained austenite amount in currently studied low-Si Al-free HDQ&DP steel is caused by the high-efficiency carbon enrichment in the 30–80 nm thick regions of austenite near the interfaces in the hot-rolled ultra-fast cooled structure and the avoidance of serious carbides coarsening during the continuous cooling procedures. The excellent strength-elongation product reaching up to 26,000 MPa% shows that the involved HDQ&DP process is a promising method to develop a new generation of advanced high strength steel. - Highlights: • HDQ&DP processes were applied to a low-C low-Si Al-free steel. • Effective partitioning time during the continuous cooling processes is 1–220 s. • Retained austenite with volume fraction between 8.0 vol. % and 12.0 vol. % has been obtained. • The special austenite stabilization mechanism has been expounded.

  9. Grain boundary character distribution in a hot rolled 316 L stainless steel; Distribuicao de tipos de contornos de grao em um aco inoxidavel 316L laminado a quente

    Energy Technology Data Exchange (ETDEWEB)

    Lopes, L.C.R. [Rio Grande do Sul Univ., Porto Alegre, RS (Brazil). Dept. de Metalurgia; Thomson, C.B. [Wales Univ., Swansea (United Kingdom)

    1995-12-31

    The texture and the grain boundary character distribution of a 316 L stainless steel under hot rolled condition have been studied. Electron back-scatter diffraction technique associated to the scanning electron microscopy is used to determine the crystallographic orientation of grains individually. The material presented a random texture. However, the misorientation axis distribution represented by an inverse pole figure showed a non-random distribution with a high proportion <111> misorientation axis. The disorientation angle distribution indicates a proportion of about 60% of boundaries with 60 deg C misorientation angle. A 25% proportion of CSL interfaces of {Sigma} = 3 type was found 17 refs., 9 figs., 2 tabs.

  10. Research on the Microstructures and Mechanical Properties of Ti Micro-Alloyed Cold Rolled Hot-Dip Galvanizing DP980 Steel

    Science.gov (United States)

    Han, Yun; Kuang, Shuang; Qi, Xiumei; Xie, Chunqian; Liu, Guanghui

    Effects of galvanizing simulation parameters on microstructures and mechanical properties of Ti-microalloyed cold rolled hot-dip galvanizing DP980 steel were investigated in this study by optical microscopy (OM), transmission electron microscopy (TEM), energy dispersive spectroscopy (EDS) and tensile test. Moreover, the precipitation behavior of Ti in the experimental steel was also studied. The results show that, as the heating temperature increases, the tensile strength of experimental galvanizing DP980 steel decreases while the yield ratio and elongation of the steel are enhanced. The microstructures of experimental steels exhibit typical dual phase steel character and the volume fractions of MA islands are almost 30%. In addition, lots of nano-sized TiC precipitates can be found in the ferrite grains.

  11. Martensite reversion and texture formation in 17Mn-0.06C TRIP/TWIP steel after hot cold rolling and annealing

    Directory of Open Access Journals (Sweden)

    Diana Pérez Escobar

    2015-04-01

    Full Text Available High Mn steels with Si and Al present great plasticity when deformed due to the TRIP/TWIP effect. This work evaluated the microstructural evolution and texture formation of a 17Mn-0.06C steel after hot rolling, cold rolling to 45% of thickness reduction and annealing at 700 °C for different times. The microstructural analysis was performed by means of dilatometry, X-ray diffraction (XRD, optical (OM and scanning electron microscopy (SEM, electron backscattering diffraction EBSD and transmission electron microscopy (TEM. It was found that during the cooling process, after the steel is annealed, the athermal ɛ and α′ martensites are formed. Tensile test results showed that the steel exhibits yield and tensile strength around 650 and 950 MPa with a total elongation around 45%. The austenite texture contains brass, copper and Goss components while the α′ and ɛ martensites textures contain rotated cube and prismatic and pyramidal fibers, respectively.

  12. The effect of microstructure on the sheared edge quality and hole expansion ratio of hot-rolled 700 MPa steel

    Science.gov (United States)

    Kaijalainen, A.; Kesti, V.; Vierelä, R.; Ylitolva, M.; Porter, D.; Kömi, J.

    2017-09-01

    The effects of microstructure on the cutting and hole expansion properties of three thermomechanically rolled steels have been investigated. The yield strength of the studied 3 mm thick strip steels was approximately 700 MPa. Detailed microstructural studies using laser scanning confocal microscopy (LCSM), FESEM and FESEM-EBSD revealed that the three investigated materials consist of 1) single-phase polygonal ferrite, 2) polygonal ferrite with precipitates and 3) granular bainite. The quality of mechanically sheared edges were evaluated using visual inspection and LSCM, while hole expansion properties were characterised according to the methods described in ISO 16630. Roughness values (Ra and Rz) of the sheet edge with different cutting clearances varied between 12 µm to 21 µm and 133 µm to 225 µm, respectively. Mean hole expansion ratios varied from 28.4% to 40.5%. It was shown that granular bainite produced the finest cutting edge, but the hole expansion ratio remained at the same level as in the steel comprising single-phase ferrite. This indicates that a single-phase ferritic matrix enhances hole expansion properties even with low quality edges. A brief discussion of the microstructural features controlling the cutting quality and hole expansion properties is given.

  13. Effects of Niobium Microalloying on Microstructure and Properties of Hot-Dip Galvanized Sheet

    Energy Technology Data Exchange (ETDEWEB)

    Mohrbacher, Hardy [NiobelCon bvba, Brussels (Belgium)

    2010-04-15

    Niobium microalloying is effective in hot-rolled and cold-rolled steels by providing a fine-grained microstructure resulting in increased strength. To optimize the strengthening effect, alloy design and hot-rolling conditions have to be adapted. As a key issue the dissolution and precipitation characteristics of Nb are discussed in particular with regard to the run-out table conditions. It is then considered how the hot-rolled microstructure and the solute state of Nb interact with the hot-dip galvanizing cycle. The adjusted conditions allow controlling the morphology and distribution of phases in the cold-rolled annealed material. Additional precipitation hardening can be achieved as well. The derived options can be readily applied to produce conventional HSLA and IF high strength steels as well as to modem multiphase steels. It will be explained how important application properties such as strength, elongation, bendability, weldability and delayed cracking resistance can be influenced in a controlled and favorable way. Examples of practical relevance and experience are given.

  14. Effects of Ti and B Addition on Microstructures and Mechanical Properties of Hot-Rolled High-Strength Nb-Containing Steels

    Science.gov (United States)

    Meng, Xianna; Li, Cong; Chen, Wanglin

    2016-08-01

    Four microalloyed samples were designed to study the effects of Ti and B additions on microstructures and mechanical properties. Experimental results show that the samples without B addition mainly contain well-developed pearlite and polygonal ferrite, whereas the B-containing samples consist of degenerated pearlite, polygonal ferrite, and Widmanstätten ferrite (WF). The B addition promotes the precipitation of the complex (Ti,Al,Nb)N and (Ti,Al,Nb)2CS phases during the hot-rolling process. Grain sizes are significantly refined by the combinations of undissolved (Ti,Al)N, (Ti,Al,Nb)N complex, (Ti,Al,Nb)2CS, and fine inclusions, which act as the nucleation sites of intragranular ferrite. The core of complex (Ti,Al,Nb)N precipitate is undissolved Ti-N-rich (Ti,Al)N phase, and the cap is Nb-N-rich (Nb,Ti)N phase. The property measurements show that the B addition enhances comprehensive properties of tensile strength and elongation, but decreases fracture toughness due to higher contents of the WF and subgrains.

  15. Tracing the Origin of Non-ferrous Oxides in Lamination Defects on Hot-Rolled Coils: Mold Slag Entrainment vs Submerged Entry Nozzle Reaction Products

    Science.gov (United States)

    Sengo, Sabri; Romano Triguero, Patricia; Zinngrebe, Enno; Mensonides, Fokko

    2017-06-01

    In this work, lamination defects (slivers) on hot-rolled coils of Ca-treated steel were investigated for microstructure and composition using optical and scanning electron microscopy combined with microanalysis (SEM/EDS). The goal was to identify possible origins for the observed defects which contain a complex assemblage of phases, such as different types of calcium aluminates (CA, CA2, CA6), melilite (C2AS), spinel (MA), and a newly identified phase, CNA2. Mold slag similar to that employed during the cast was absent. Analysis of the bulk composition of some of the defects indicated these to be too rich in alumina to be derived from mold slag through steel-slag redox exchange. In contrast, microstructural observation of the inner side of the submerged entry nozzles (SEN) used during casting showed deposits with compositions comparable to those of the defect material. Based on an estimation of the chemical evolution of mold slag interacting with steel, it is found that the defects are not likely to be entrained mold slag but remobilized SEN deposits, as supported by several microstructural and trace phase criteria. However, it should be noted that extensive reduction of mold slag by steel can lead to compositions rich in sodic-calcic aluminates (CNA2). Therefore, differentiation between specific locations of the defect materials within a casting system requires detailed analysis from the potential sources of origin as well as from the materials found in the defects.

  16. Hot-Roll-Pressing Mediated Transfer of Chemical Vapor Deposition Graphene for Transparent and Flexible Touch Screen with Low Sheet-Resistance.

    Science.gov (United States)

    Guo, Chengkun; Kong, Xianghua; Ji, Hengxing

    2018-06-01

    Obstacles associated with graphene as transparent conductive films mainly consist of the difficulties in high-quality graphene synthesis, efficient transfer and doping of samples with lateral size of tens of centimeters for practical applications. Herein we demonstrate a hot-roll-pressing transfer technique followed by wet-chemical doping of large area graphene film grown on copper foil by chemical vapor deposition (CVD). This method enabled cost-effective and ultraclean transfer of single-layer graphene with an arbitrary size onto transparent ethylene vinyl acetate/polyethylene terephthalate (EVA/PET) substrate without any polymer residues. The sheet resistance of the single-layer graphene covered EVA/PET (graphene/EVA/PET) reached 200 Ω/sq with optical transparency of 87.3%. The graphene/EVA/PET film can be bent over 10000 cycles at a radius of 2 mm with ∼0.02% increase in sheet resistance, showing excellent mechanical flexibility for bendable electronics which was demonstrated by a capacitive-type touch screen based on the graphene/EVA/PET transparent conducting film.

  17. Deformation mechanism study of a hot rolled Zr-2.5Nb alloy by transmission electron microscopy. I. Dislocation microstructures in as-received state and at different plastic strains

    Science.gov (United States)

    Long, Fei; Daymond, Mark R.; Yao, Zhongwen

    2015-03-01

    Thin foil dog bone samples prepared from a hot rolled Zr-2.5Nb alloy have been deformed by tensile deformation to different plastic strains. The development of slip traces during loading was observed in situ through SEM, revealing that deformation starts preferentially in certain sets of grains during the elastic-plastic transition region. TEM characterization showed that sub-grain boundaries formed during hot rolling consisted of screw ⟨a⟩ dislocations or screw ⟨c⟩ and ⟨a⟩ dislocations. Prismatic ⟨a⟩ dislocations with large screw or edge components have been identified from the sample with 0.5% plastic strain. Basal ⟨a⟩ and pyramidal ⟨c + a⟩ dislocations were found in the sample that had been deformed with 1.5% plastic strain, implying that these dislocations require larger stresses to be activated.

  18. Deformation mechanism study of a hot rolled Zr-2.5Nb alloy by transmission electron microscopy. I. Dislocation microstructures in as-received state and at different plastic strains

    Energy Technology Data Exchange (ETDEWEB)

    Long, Fei; Daymond, Mark R., E-mail: mark.daymond@queensu.ca; Yao, Zhongwen [Department of Mechanical and Materials Engineering, Queen' s University Kingston, Ontario K7L 3N6 (Canada)

    2015-03-07

    Thin foil dog bone samples prepared from a hot rolled Zr-2.5Nb alloy have been deformed by tensile deformation to different plastic strains. The development of slip traces during loading was observed in situ through SEM, revealing that deformation starts preferentially in certain sets of grains during the elastic-plastic transition region. TEM characterization showed that sub-grain boundaries formed during hot rolling consisted of screw 〈a〉 dislocations or screw 〈c〉 and 〈a〉 dislocations. Prismatic 〈a〉 dislocations with large screw or edge components have been identified from the sample with 0.5% plastic strain. Basal 〈a〉 and pyramidal 〈c + a〉 dislocations were found in the sample that had been deformed with 1.5% plastic strain, implying that these dislocations require larger stresses to be activated.

  19. Multiphase flow calculation software

    Science.gov (United States)

    Fincke, James R.

    2003-04-15

    Multiphase flow calculation software and computer-readable media carrying computer executable instructions for calculating liquid and gas phase mass flow rates of high void fraction multiphase flows. The multiphase flow calculation software employs various given, or experimentally determined, parameters in conjunction with a plurality of pressure differentials of a multiphase flow, preferably supplied by a differential pressure flowmeter or the like, to determine liquid and gas phase mass flow rates of the high void fraction multiphase flows. Embodiments of the multiphase flow calculation software are suitable for use in a variety of applications, including real-time management and control of an object system.

  20. DEFECTS SIMULATION OF ROLLING STRIP

    OpenAIRE

    Rudolf Mišičko; Tibor Kvačkaj; Martin Vlado; Lucia Gulová; Miloslav Lupták; Jana Bidulská

    2009-01-01

    The defects in the continuous casting slabs can be developed or kept down in principle by rolling technology, especially depend to sort, size and distribution of primary defects, as well as used of rolling parameters. Scope of the article is on observation behavior artificial surface and undersurface defects (scores) without filler (surface defects) and filling by oxides and casting powder (subsurface defects). First phase of hot rolling process have been done by software simulation DEFORM 3D...

  1. Tensile ductility of an AlCoCrFeNi multi-phase high-entropy alloy through hot isostatic pressing (HIP) and homogenization

    Energy Technology Data Exchange (ETDEWEB)

    Tang, Zhi, E-mail: Zhi.Tang@alcoa.com [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996 (United States); Department of Materials Science and Engineering, Virginia Tech, Blacksburg, VA 24061 (United States); Senkov, Oleg N. [Air Force Research Laboratory, Materials and Manufacturing Directorate, Wright-Patterson Air Force Base, OH 45433 (United States); Parish, Chad M. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Zhang, Chuan; Zhang, Fan [CompuTherm LLC, 437 S. Yellowstone Dr., Suite 217, Madison, WI 53719 (United States); Santodonato, Louis J. [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996 (United States); Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Wang, Gongyao [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996 (United States); Zhao, Guangfeng; Yang, Fuqian [Department of Chemical and Materials Engineering, University of Kentucky, Lexington, KY 40506 (United States); Liaw, Peter K., E-mail: pliaw@utk.edu [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996 (United States)

    2015-10-28

    The microstructure and phase composition of an AlCoCrFeNi high-entropy alloy (HEA) were studied in as-cast (AlCoCrFeNi-AC, AC represents as-cast) and homogenized (AlCoCrFeNi-HP, HP signifies hot isostatic pressed and homogenized) conditions. The AlCoCrFeNi-AC ally has a dendritric structure in the consisting primarily of a nano-lamellar mixture of A2 (disordered body-centered-cubic (BCC)) and B2 (ordered BCC) phases, formed by an eutectic reaction. The homogenization heat treatment, consisting of hot isostatic pressed for 1 h at 1100 °C, 207 MPa and annealing at 1150 °C for 50 h, resulted in an increase in the volume fraction of the A1 phase and formation of a Sigma (σ) phase. Tensile properties in as-cast and homogenized conditions are reported at 700 °C. The ultimate tensile strength was virtually unaffected by heat treatment, and was 396±4 MPa at 700 °C. However, homogenization produced a noticeable increase in ductility. The AlCoCrFeNi-AC alloy showed a tensile elongation of only 1.0%, while after the heat-treatment, the elongation of AlCoCrFeNi-HP was 11.7%. Thermodynamic modeling of non-equilibrium and equilibrium phase diagrams for the AlCoCrFeNi HEA gave good agreement with the experimental observations of the phase contents in the AlCoCrFeNi-AC and AlCoCrFeNi-HP. The reasons for the improvement of ductility after the heat treatment and the crack initiation subjected to tensile loading were discussed.

  2. The multi-phase winds of Markarian 231: from the hot, nuclear, ultra-fast wind to the galaxy-scale, molecular outflow

    Science.gov (United States)

    Feruglio, C.; Fiore, F.; Carniani, S.; Piconcelli, E.; Zappacosta, L.; Bongiorno, A.; Cicone, C.; Maiolino, R.; Marconi, A.; Menci, N.; Puccetti, S.; Veilleux, S.

    2015-11-01

    Mrk 231 is a nearby ultra-luminous IR galaxy exhibiting a kpc-scale, multi-phase AGN-driven outflow. This galaxy represents the best target to investigate in detail the morphology and energetics of powerful outflows, as well as their still poorly-understood expansion mechanism and impact on the host galaxy. In this work, we present the best sensitivity and angular resolution maps of the molecular disk and outflow of Mrk 231, as traced by CO(2-1) and (3-2) observations obtained with the IRAM/PdBI. In addition, we analyze archival deep Chandra and NuSTAR X-ray observations. We use this unprecedented combination of multi-wavelength data sets to constrain the physical properties of both the molecular disk and outflow, the presence of a highly-ionized ultra-fast nuclear wind, and their connection. The molecular CO(2-1) outflow has a size of 1 kpc, and extends in all directions around the nucleus, being more prominent along the south-west to north-east direction, suggesting a wide-angle biconical geometry. The maximum projected velocity of the outflow is nearly constant out to 1 kpc, thus implying that the density of the outflowing material must decrease from the nucleus outwards as r-2. This suggests that either a large part of the gas leaves the flow during its expansion or that the bulk of the outflow has not yet reached out to 1 kpc, thus implying a limit on its age of 1 Myr. Mapping the mass and energy rates of the molecular outflow yields dot {M} OF = [500-1000] M⊙ yr-1 and Ėkin,OF = [7-10] × 1043 erg s-1. The total kinetic energy of the outflow is Ekin,OF is of the same order of the total energy of the molecular disk, Edisk. Remarkably, our analysis of the X-ray data reveals a nuclear ultra-fast outflow (UFO) with velocity -20 000 km s-1, dot {M}UFO = [0.3-2.1] M⊙ yr-1, and momentum load dot {P}UFO/ dot {P}rad = [0.2-1.6]. We find Ėkin,UFO Ėkin,OF as predicted for outflows undergoing an energy conserving expansion. This suggests that most of the UFO

  3. Hot rolling effect on mechanical properties of copper alloys strengthened by dispersion and uniaxially hot pressed; Efecto de un laminado en caliente en la evolucion de las propiedades mecanicas de aleaciones base cobre endurecidas por dispersion y compactas uniaxialmente en caliente

    Energy Technology Data Exchange (ETDEWEB)

    Camurri, C.; Lopez, M.; Inostroza, J.; Guzman, M.; Jimenez, J. A.

    2003-07-01

    Copper powder of 140 {mu}m mean size was mechanical alloyed with several compounds, 2% B, C, 2% ZrC, 1% CrB, 2% Cr{sub 3}C{sub 2}, 1 and 2 vol % ZrB{sub 2} in a RETSCH PM high energy balls mill. The alloying process was carried out in stainless steel containers during 6 or 8 h of milling, under argon atmosphere, and the ball to powder charge ratio was 5:1. Instead of HIP processing, the alloyed powders were consolidated by uniaxial hot pressing at 650 degree centigree for 2 h at a pressure of 90 MOa in argon atmosphere. Afterward the compact samples of 30x10x10 mm were hot rolled at 850 degree centigree with area reduction from 10 to 40%. If an homogeneous hot pressing process is obtained, the subsequent hot rolling can be avoided as only an annealing effect is produced,characterized by a small decrease in hardness and tensile strength with a small increase in ductility. (Author) 18 refs.

  4. Modeling multiphase materials processes

    CERN Document Server

    Iguchi, Manabu

    2010-01-01

    ""Modeling Multiphase Materials Processes: Gas-Liquid Systems"" describes the methodology and application of physical and mathematical modeling to multi-phase flow phenomena in materials processing. The book focuses on systems involving gas-liquid interaction, the most prevalent in current metallurgical processes. The performance characteristics of these processes are largely dependent on transport phenomena. This volume covers the inherent characteristics that complicate the modeling of transport phenomena in such systems, including complex multiphase structure, intense turbulence, opacity of

  5. Microstructure and Mechanical Properties of Mg-1.7Y-1.2Zn Sheet Processed by Hot Rolling and Friction Stir Processing

    Science.gov (United States)

    Jain, V.; Su, J. Q.; Mishra, R. S.; Verma, R.; Javaid, A.; Aljarrah, M.; Essadiqi, E.

    The use of lightweight structural materials is an integral part of mass reduction strategy in transportation applications. Magnesium based sheet products have gained significant interest in the automobile industry. Newer magnesium alloys such as Mg-Y-Zn have potential to develop sheet products with superior mechanical properties owing to improved precipitation hardening response. In the present work, rolled sheet of an Mg-1.7Y-1.2Zn alloy containing small amounts of Al and Ce was investigated. Microstructure and mechanical properties were examined in as-rolled, rolled+aged, friction stir processed (FSP) and FSP+aged conditions. Mechanical properties (YS, UTS and %El) of the sheet showed certain anisotropy in rolling and transverse directions, which was marginally reduced upon ageing. However, FSP led to a significant range of mechanical properties depending on the test direction. Ageing of the FSP sheet showed improvement in mechanical properties and reduced anisotropy in the two directions. The static recrystallization due to ageing caused reduced anisotropy in FSP treated sheet. The overall strength-ductility variation is discussed in terms of relative contributions of grain boundary strengthening, texture and precipitation strengthening.

  6. Rolling Reloaded

    Science.gov (United States)

    Jones, Simon A.; Nieminen, John M.

    2008-01-01

    Not so long ago a new observation about rolling motion was described: for a rolling wheel, there is a set of points with instantaneous velocities directed at or away from the centre of the wheel; these points form a circle whose diameter connects the centre of the wheel to the wheel's point of contact with the ground (Sharma 1996 "Eur. J. Phys."…

  7. Integrated multiphase solutions

    Energy Technology Data Exchange (ETDEWEB)

    Jiskoot, Mark A. [Jiskoot Autocontrol, Kent (United Kingdom)

    1998-07-01

    Everyone accepts that multiphase metering provides substantial cost advantages over conventional test separator methods. However the complexity of the flow regimes and process ensures that there is no single applicable technology currently available for all conditions. Numerous optimistic and ill-founded have been made for accuracy. Because of the commercial opportunities, the market is a technology minefield for the potential specifier and user! Jiskoot has introduced an Integarated approach to provision of Multiphase Solutions (IMS) and is the licensee of two distinctly different technologies. This paper outlines a few multiphase measurements problems and the IMS approach using the Mixmeter and Smartstar technologies. (author)

  8. Effect of hot stamping parameters on the mechanical properties and microstructure of cold-rolled 22MnB5 steel strips

    Science.gov (United States)

    Zhou, Jing; Wang, Bao-yu; Huang, Ming-dong; Cui, Dong

    2014-06-01

    Thermomechanical experiments were carried out to reproduce the hot stamping process and to investigate the effects of process parameters on the microstructure and mechanical properties of stamped parts. The process parameters, such as austenitizing temperature, soaking time, initial deformation temperature and cooling rate, are studied. The resulting microstructures of specimens were observed and analyzed. To evaluate the mechanical properties of specimens, tensile and hardness tests were also performed at room temperature. The optimum parameters to achieve the highest tensile strength and the desired microstructure were acquired by comparing and analyzing the results. It is indicated that hot deformation changes the transformation characteristics of 22MnB5 steel. Austenite deformation promotes the austenite-to-ferrite transformation and elevates the critical cooling rate to induce a fully martensitic transformation.

  9. Effects of Ultra-Fast Cooling After Hot Rolling and Intercritical Treatment on Microstructure and Cryogenic Toughness of 3.5%Ni Steel

    Science.gov (United States)

    Wang, Meng; Liu, Zhenyu

    2017-07-01

    A novel process comprised of ultra-fast cooling after control rolling, intercritical quenching and tempering (UFC-LT) was applied to 3.5%Ni steel. In addition, quenching and tempering (QT) treatment was conducted in comparison. The present study focuses on the relationship between the microstructure and cryogenic toughness of 3.5%Ni steel. Results show that the microstructure of steel treated by UFC-LT consisted of tempered martensite, intercritical ferrite and two types of reversed austenite (RA) (needle shape and blocky). Compared to the QT sample, the UFC-LT sample's ultimate tensile strength decreased slightly, while its elongation increased from 32.3 to 35.7%, and its Charpy absorption energy at -135 °C increased from 112 to 237 J. The ductile-brittle transition temperature of UFC-LT sample was lower than that of the QT sample by 18 °C. The superior cryogenic toughness after UFC-LT compared to QT treatment can be attributed to the dissolution of cementite, approximately 3.0% increase in RA and the decrease in effective grain size.

  10. Impact pressure of water in hydraulic descaling during hot strip mill rolling. Netsukan atsuen ni okeru koatsusui datsu scale ji no shototsu atsu

    Energy Technology Data Exchange (ETDEWEB)

    Wada, T.; Oshimi, M. (Nippon Steel Corp., Tokyo (Japan)); Ueda, M. (Hotani Co. Ltd., Osaka (Japan))

    1991-09-01

    Using white Plasticine which shows plastic deformation similar to that of high temperature steel materials, the decrease in the thickness by high pressure water is measured, and impact pressure of water at the time of high pressure water injection is measured with a pressure converter to formulate the relationship with various factors. The thickness loss of Plasticine at the time of high pressure injection is closely correlated with 4 parameters, i.e. water consumption, water pressure, rolling speed, and vertical distance. The thickness loss and impact pressure by hydraulic descaling can be expressed by empirical formulas of {Delta}t = 2000 PV (vH{sup 2}) (cm, correlation coefficient: 0.94) and p = 5.64 PV H{sup 2} (MPa). The impact pressure equation is simple and practical, and agrees well with the result obtained by the equation of Hojas et al. The impact pressure required to remove the primary scale is much higher than that required for the secondary scale, and a careful set up of the conditions is essential to complete the descaling. 13 refs., 7 figs., 7 tabs.

  11. Rolling Process Modeling Report: Finite-Element Prediction of Roll Separating Force and Rolling Defects

    Energy Technology Data Exchange (ETDEWEB)

    Soulami, Ayoub [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2014-04-23

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum (U-10Mo) alloy plate-type fuel for the U.S. high-performance research reactors. This work supports the Convert Program of the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA) Global Threat Reduction Initiative. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll separating forces and rolling defects. Simulations were performed using a finite-element model developed using the commercial code LS-Dyna. Simulations of the hot rolling of U-10Mo coupons encapsulated in low-carbon steel have been conducted following two different schedules. Model predictions of the roll-separation force and roll-pack thicknesses at different stages of the rolling process were compared with experimental measurements. This report discusses various attributes of the rolled coupons revealed by the model (e.g., dog-boning and thickness non-uniformity).

  12. Multiphasic analysis of growth

    NARCIS (Netherlands)

    Koops, W.J.

    1989-01-01

    The central theme of this thesis is the mathematical analysis of growth in animals, based on the theory of multiphasic growth. Growth in biological terms is related to increase in size and shape. This increase is determined by internal (genetical) and external (environmental) factors. Well

  13. Multiphasic growth curve analysis.

    NARCIS (Netherlands)

    Koops, W.J.

    1986-01-01

    Application of a multiphasic growth curve is demonstrated with 4 data sets, adopted from literature. The growth curve used is a summation of n logistic growth functions. Human height growth curves of this type are known as "double logistic" (n = 2) and "triple logistic" (n = 3) growth curves (Bock

  14. Phase transformation kinetics in rolled U-10 wt. % Mo foil: Effect of post-rolling heat treatment and prior γ-UMo grain size

    Energy Technology Data Exchange (ETDEWEB)

    Jana, Saumyadeep; Overman, Nicole; Varga, Tamas; Lavender, Curt; Joshi, Vineet V.

    2017-12-01

    The effect of sub-eutectoid heat treatment on the phase transformation behavior in rolled U-10 wt.percent Mo (U10Mo) foils was systematically investigated. The as-cast 5 mm thick foils were initially homogenized at 900 degrees C for 48 hours and were hot rolled to 2 mm and later cold rolled down to 0.2 mm. Three starting microstructures were evaluated: (i) hot- + cold-rolled to 0.2 mm (as-rolled condition), (ii) hot- + cold-rolled to 0.2 mm + annealed at 700 deg. C for 1 hour, and (iii) hot- + cold-rolled to 0.2 mm + annealed at 1000 deg. C for 60 hours. U10Mo rolled foils went through various degrees of decomposition when subjected to the sub-eutectoid heat-treatment step and formed a lamellar microstructure through a cellular reaction mostly along the previous γ-UMo grain boundaries.

  15. Turbulent multiphase flows

    Science.gov (United States)

    Faeth, G. M.

    1989-01-01

    Measurements and predictions of the structure of several multiphase flows are considered. The properties of dense sprays near the exits of pressure-atomizing injectors and of noncombusting and combusting dilute dispersed flows in round-jet configurations are addressed. It is found that the properties of dense sprays exhibit structure and mixing properties similar to variable-density single-phase flows at high Reynolds numbers within the atomization regime. The degree of development and turbulence levels at the injector exit have a surprisingly large effect on the structure and mixing properties of pressure-atomized sprays, particularly when the phase densities are large. Contemporary stochastic analysis of dilute multiphase flows provides encouraging predictions of turbulent dispersion for a wide variety of jetlike flows, particle-laden jets in gases and liquids, noncondensing and condensing bubbly jets, and nonevaporating, evaporating, and combusting sprays.

  16. DEFECTS SIMULATION OF ROLLING STRIP

    Directory of Open Access Journals (Sweden)

    Rudolf Mišičko

    2009-06-01

    Full Text Available The defects in the continuous casting slabs can be developed or kept down in principle by rolling technology, especially depend to sort, size and distribution of primary defects, as well as used of rolling parameters. Scope of the article is on observation behavior artificial surface and undersurface defects (scores without filler (surface defects and filling by oxides and casting powder (subsurface defects. First phase of hot rolling process have been done by software simulation DEFORM 3D setting to the limited condition for samples with surface defects. Samples of material with low-carbon steel of sizes h x b x l have been chosen and the surface defects shape „U” and „V” of scores have been injected artificially by software. The process of rolling have been simulated on the deformation temperatures 1200°C and 900°C, whereas on the both of this deformation temperatures have been applied amount of deformation 10 and 50 %. With respect to the process of computer simulation, it is not possible to truthful real oxidation condition (physical – chemical process during heat of metal, in the second phase of our investigation have been observed influence of oxides and casting powders inside the scores for a defect behavior in plastic deformation process (hot and cold rolling process in laboratory condition. The basic material was STN steel class 11 375, cladding material was steel on the bases C-Mn-Nb-V. Scores have been filled by scales to get from the heating temperatures (1100°C a 1250°C, varied types of casting powders, if you like mixture of scale and casting powders in the rate 1:4. The joint of the basic and cladding material have been done by peripheral welded joint. Experiment results from both phases are pointed on the evolution of original typology defects in rolling process.

  17. Effect of heat input on microstructure and properties of hybrid fiber laser-arc weld joints of the 800 MPa hot-rolled Nb-Ti-Mo microalloyed steels

    Science.gov (United States)

    Wang, X.-N.; Zhang, S.-H.; Zhou, J.; Zhang, M.; Chen, C.-J.; Misra, R. D. K.

    2017-04-01

    Hybrid fiber laser-arc welding (HLAW) process was applied to a novel hot-rolled Nb-Ti-Mo microalloyed steels of 8 mm thickness. The steel is primarily used to manufacture automotive and construction machinery components, etc. To elucidate the effect of heat input on geometry, microstructure and mechanical properties, different heat inputs (3.90, 5.20 and 7.75 kJ/cm) were used by changing the welding speeds. With increased heat input, the depth/width of penetration was decreased, and the geometry of fusion zone (FZ) changed to "wine cup-like" shape. In regard to the microstructural constituents, the martensite content was decreased, but granular bainite (GB) content was increased. The main microstructural difference was in the FZ cross-section at 7.75 kJ/cm because of the effect of thermal source on the top and bottom. The microstructure of the top part consisted of GB, grain boundary ferrite, and acicular ferrite, while the bottom part was primarily lath martensite. The hardness distribution was similar for different heat inputs. Hardness in FZ, coarse-grained HAZ and mixed-grained HAZ was higher than the base metal (BM), but for the fine-grained HAZ was similar or marginally less than the base metal (BM). Tensile strain was concentrated in the BM such that the fracture occurred in this region. In summary, the geometry, microstructure, and mechanical properties of weld joints were superior at heat input of 5.20 kJ/cm.

  18. Multiphase forces on bend structures

    NARCIS (Netherlands)

    Nennie, E.D.; Belfroid, S.P.C.

    2016-01-01

    Piping structures are generally subjected to high dynamic loading due to multiphase forces. In particular subsea structures are very vulnerable as large flexibility is required to cope for instance with thermal stresses. The forces due to multiphase flow are characterized by a broadband spectrum

  19. Multiphase flow dynamics 1 fundamentals

    CERN Document Server

    Kolev, Nikolay Ivanov

    2004-01-01

    Multi-phase flows are part of our natural environment such as tornadoes, typhoons, air and water pollution and volcanic activities as well as part of industrial technology such as power plants, combustion engines, propulsion systems, or chemical and biological industry. The industrial use of multi-phase systems requires analytical and numerical strategies for predicting their behavior. In its third extended edition this monograph contains theory, methods and practical experience for describing complex transient multi-phase processes in arbitrary geometrical configurations, providing a systematic presentation of the theory and practice of numerical multi-phase fluid dynamics. In the present first volume the fundamentals of multiphase dynamics are provided. This third edition includes various updates, extensions and improvements in all book chapters.

  20. Multiphase flow dynamics 1 fundamentals

    CERN Document Server

    Kolev, Nikolay Ivanov

    2007-01-01

    Multi-phase flows are part of our natural environment such as tornadoes, typhoons, air and water pollution and volcanic activities as well as part of industrial technology such as power plants, combustion engines, propulsion systems, or chemical and biological industry. The industrial use of multi-phase systems requires analytical and numerical strategies for predicting their behavior. In its third extended edition this monograph contains theory, methods and practical experience for describing complex transient multi-phase processes in arbitrary geometrical configurations, providing a systematic presentation of the theory and practice of numerical multi-phase fluid dynamics. In the present first volume the fundamentals of multiphase dynamics are provided. This third edition includes various updates, extensions and improvements in all book chapters.

  1. Multiphase Flow Dynamics 1 Fundamentals

    CERN Document Server

    Kolev, Nikolay Ivanov

    2012-01-01

    Multi-phase flows are part of our natural environment such as tornadoes, typhoons, air and water pollution and volcanic activities as well as part of industrial technology such as power plants, combustion engines, propulsion systems, or chemical and biological industry. The industrial use of multi-phase systems requires analytical and numerical strategies for predicting their behavior. In its fourth extended edition the successful monograph package “Multiphase Flow Dynmics” contains theory, methods and practical experience for describing complex transient multi-phase processes in arbitrary geometrical configurations, providing a systematic presentation of the theory and practice of numerical multi-phase fluid dynamics. In the present first volume the local volume and time averaging is used to derive a complete set of conservation equations for three fluids each of them having multi components as constituents. Large parts of the book are devoted on the design of successful numerical methods for solving the...

  2. Tomographic multiphase flow measurement.

    Science.gov (United States)

    Sætre, C; Johansen, G A; Tjugum, S A

    2012-07-01

    Measurement of multiphase flow of gas, oil and water is not at all trivial and in spite of considerable achievements over the past two decades, important challenges remain (Corneliussen et al., 2005). These are related to reducing measurement uncertainties arising from variations in the flow regime, improving long term stability and developing new means for calibration, adjustment and verification of the multiphase flow meters. This work focuses on the first two issues using multi gamma beam (MGB) measurements for identification of the type of flow regime. Further gamma ray tomographic measurements are used for reference of the gas/liquid distribution. For the MGB method one Am-241 source with principal emission at 59.5 keV is used because this relatively low energy enables efficient collimation and thereby shaping of the beams, as well as compact detectors. One detector is placed diametrically opposite the source whereas the second is positioned to the side so that this beam is close to the pipe wall. The principle is then straight forward to compare the measured intensities of these detectors and through that identify the flow pattern, i.e. the instantaneous cross-sectional gas-liquid distribution. The measurement setup also includes Compton scattering measurements, which can provide information about the changes in the water salinity for flow segments with high water liquid ratio and low gas fractions. By measuring the transmitted intensity in short time slots (<100 ms), rapid regime variations are revealed. From this we can select the time sections suitable for salinity measurements. Since the salinity variations change at the time scale of hours, a running average can be performed to increase the accuracy of the measurements. Recent results of this work will be presented here. Copyright © 2012 Elsevier Ltd. All rights reserved.

  3. Finite-element model to predict roll-separation force and defects during rolling of U-10Mo alloys

    Science.gov (United States)

    Soulami, Ayoub; Burkes, Douglas E.; Joshi, Vineet V.; Lavender, Curt A.; Paxton, Dean

    2017-10-01

    A major goal of the Convert Program of the U.S. Department of Energy's National Nuclear Security Administration (DOE/NNSA) is to enable high-performance research reactors to operate with low-enriched uranium rather than the high-enriched uranium currently used. To this end, uranium alloyed with 10 wt% molybdenum (U-10Mo) represents an ideal candidate because of its stable gamma phase, low neutron caption cross section, acceptable swelling response, and predictable irradiation behavior. However, because of the complexities of the fuel design and the need for rolled monolithic U-10Mo foils, new developments in processing and fabrication are necessary. This study used a finite-element code, LS-DYNA, as a predictive tool to optimize the rolling process. Simulations of the hot rolling of U-10Mo coupons encapsulated in low-carbon steel were conducted following two different schedules. Model predictions of the roll-separation force and roll pack thicknesses at different stages of the rolling process were compared with experimental measurements. The study reported here discussed various attributes of the rolled coupons revealed by the model (e.g., waviness and thickness non-uniformity like dog-boning). To investigate the influence of the cladding material on these rolling defects, other cases were simulated: hot rolling with alternative can materials, namely, 304 stainless steel and Zircaloy-2, and bare-rolling. Simulation results demonstrated that reducing the mismatch in strength between the coupon and can material improves the quality of the rolled sheet. Bare-rolling simulation results showed a defect-free rolled coupon. The finite-element model developed and presented in this study can be used to conduct parametric studies of several process parameters (e.g., rolling speed, roll diameter, can material, and reduction).

  4. Multiphase flow dynamics 1 fundamentals

    CERN Document Server

    Kolev, Nikolay Ivanov

    2015-01-01

    In its fifth extended edition the successful monograph package “Multiphase Flow Dynamics” contains theory, methods and practical experience for describing complex transient multi-phase processes in arbitrary geometrical configurations, providing a systematic presentation of the theory and practice of numerical multi-phase fluid dynamics. In the present first volume the local volume and time averaging is used to derive a complete set of conservation equations for three fluids each of them having multi components as constituents. Large parts of the book are devoted on the design of successful numerical methods for solving the obtained system of partial differential equations. Finally the analysis is repeated for boundary fitted curvilinear coordinate systems designing methods applicable for interconnected multi-blocks. This fifth edition includes various updates, extensions, improvements and corrections, as well as  a completely new chapter containing the basic physics describing the multi-phase flow in tu...

  5. Rolling induced size effects in elastic–viscoplastic sheet metals

    DEFF Research Database (Denmark)

    Nielsen, Kim Lau

    2015-01-01

    presented revolves around the rolling induced effect of visco-plasticity (ranging hot and cold rolling) in combination with strain gradient hardening – including both dissipative and energetic contributions. To bring out first order effects on rolling at small scale, the modeling efforts are limited to flat...... sheet rolling, where a non-homogeneous material deformation takes place between the rollers. Large strain gradients develop where the rollers first come in contact with the sheet, and a higher order plasticity model is employed to illustrate their influence at small scales. The study reveals...

  6. Finite-element model to predict roll-separation force and defects during rolling of U-10Mo alloys

    Energy Technology Data Exchange (ETDEWEB)

    Soulami, Ayoub; Burkes, Douglas E.; Joshi, Vineet V.; Lavender, Curt A.; Paxton, Dean

    2017-10-01

    This study used a finite element code, LSDYNA, as a predictive tool to optimize the rolling process. Simulations of the hot rolling of U-10Mo coupons encapsulated in low-carbon steel were conducted following two different schedules. Model predictions of the roll-separation force and roll pack thicknesses at different stages of the rolling process were compared with experimental measurements. The study reported here discussed various attributes of the rolled coupons revealed by the model (e.g., waviness and thickness non-uniformity like dog boning). To investigate the influence of the cladding material on these rolling defects, other cases were simulated:  hot rolling with alternative can materials, namely, 304 stainless steel and Zircaloy-2, and bare-rolling.

  7. Multiphase flows with phase change

    Indian Academy of Sciences (India)

    Multiphase flows with phase change are ubiquitous in many industrial sectors ranging from energy and infra-structure to specialty chemicals and pharmaceuticals. My own interest in mul- tiphase flows with phase change started more than 15 years ago when I had initiated work on riser reactor for fluid catalytic cracking and ...

  8. Multiphase membrane contactors and reactors

    NARCIS (Netherlands)

    Jani, J.M.

    2011-01-01

    This thesis describes research work about multiphase contacting/reactions using porous membranes. Membrane based gas-liquid contacting offers many benefits, such as stable operation, easy fabrication and sustainable module design. Furthermore, accurate reaction control, higher mass transport due to

  9. Multiphase Flow Dynamics 2 Mechanical Interactions

    CERN Document Server

    Kolev, Nikolay Ivanov

    2012-01-01

    Multi-phase flows are part of our natural environment such as tornadoes, typhoons, air and water pollution and volcanic activities as well as part of industrial technology such as power plants, combustion engines, propulsion systems, or chemical and biological industry. The industrial use of multi-phase systems requires analytical and numerical strategies for predicting their behavior. .In its fourth extended edition the successful monograph package “Multiphase Flow Daynmics” contains theory, methods and practical experience for describing complex transient multi-phase processes in arbitrary geometrical configurations, providing a systematic presentation of the theory and practice of numerical multi-phase fluid dynamics. In the present second volume the methods for describing the mechanical interactions in multiphase dynamics are provided. This fourth edition includes various updates, extensions, improvements and corrections.   "The literature in the field of multiphase flows is numerous. Therefore, it i...

  10. Ring rolling process simulation for geometry optimization

    Science.gov (United States)

    Franchi, Rodolfo; Del Prete, Antonio; Donatiello, Iolanda; Calabrese, Maurizio

    2017-10-01

    Ring Rolling is a complex hot forming process where different rolls are involved in the production of seamless rings. Since each roll must be independently controlled, different speed laws must be set; usually, in the industrial environment, a milling curve is introduced to monitor the shape of the workpiece during the deformation in order to ensure the correct ring production. In the present paper a ring rolling process has been studied and optimized in order to obtain anular components to be used in aerospace applications. In particular, the influence of process input parameters (feed rate of the mandrel and angular speed of main roll) on geometrical features of the final ring has been evaluated. For this purpose, a three-dimensional finite element model for HRR (Hot Ring Rolling) has been implemented in SFTC DEFORM V11. The FEM model has been used to formulate a proper optimization problem. The optimization procedure has been implemented in the commercial software DS ISight in order to find the combination of process parameters which allows to minimize the percentage error of each obtained dimension with respect to its nominal value. The software allows to find the relationship between input and output parameters applying Response Surface Methodology (RSM), by using the exact values of output parameters in the control points of the design space explored through FEM simulation. Once this relationship is known, the values of the output parameters can be calculated for each combination of the input parameters. After the calculation of the response surfaces for the selected output parameters, an optimization procedure based on Genetic Algorithms has been applied. At the end, the error between each obtained dimension and its nominal value has been minimized. The constraints imposed were the maximum values of standard deviations of the dimensions obtained for the final ring.

  11. Origins of rolling friction

    Science.gov (United States)

    Cross, Rod

    2017-09-01

    When a hard object rolls on a soft surface, or vice versa, rolling friction arises from deformation of the soft object or the soft surface. The friction force can be described in terms of an offset in the normal reaction force or in terms of energy loss arising from the deformation. The origin of the friction force itself is not entirely clear. It is investigated qualitatively in this paper by rolling a steel ball on soft foam and by rolling a foam cylinder on a hard surface. The deformation of the foam was observed visually, providing simple insights into the origin of the friction force.

  12. Rolling Shutter Motion Deblurring

    KAUST Repository

    Su, Shuochen

    2015-06-07

    Although motion blur and rolling shutter deformations are closely coupled artifacts in images taken with CMOS image sensors, the two phenomena have so far mostly been treated separately, with deblurring algorithms being unable to handle rolling shutter wobble, and rolling shutter algorithms being incapable of dealing with motion blur. We propose an approach that delivers sharp and undis torted output given a single rolling shutter motion blurred image. The key to achieving this is a global modeling of the camera motion trajectory, which enables each scanline of the image to be deblurred with the corresponding motion segment. We show the results of the proposed framework through experiments on synthetic and real data.

  13. An advanced dissymmetric rolling model for online regulation

    Science.gov (United States)

    Cao, Trong-Son

    2017-10-01

    Roll-bite model is employed to predict the rolling force, torque as well as to estimate the forward slip for preset or online regulation at industrial rolling mills. The rolling process is often dissymmetric in terms of work-rolls rotation speeds and diameters as well as the friction conditions at upper and lower contact surfaces between work-rolls and the strip. The roll-bite model thus must be able to account for these dissymmetries and in the same time has to be accurate and fast enough for online applications. In the present study, a new method, namely Adapted Discretization Slab Method (ADSM) is proposed to obtain a robust roll-bite model, which can take into account the aforementioned dissymmetries and has a very short response time, lower than one millisecond. This model is based on the slab method, with an adaptive discretization and a global Newton-Raphson procedure to improve the convergence speed. The model was validated by comparing with other dissymmetric models proposed in the literature, as well as Finite Element simulations and industrial pilot trials. Furthermore, back-calculation tool was also constructed for friction management for both offline and online applications. With very short CPU time, the ADSM-based model is thus attractive for all online applications, both for cold and hot rolling.

  14. Multiphase Flow Dynamics 3 Thermal Interactions

    CERN Document Server

    Kolev, Nikolay Ivanov

    2012-01-01

    Multi-phase flows are part of our natural environment such as tornadoes, typhoons, air and water pollution and volcanic activities as well as part of industrial technology such as power plants, combustion engines, propulsion systems, or chemical and biological industry. The industrial use of multi-phase systems requires analytical and numerical strategies for predicting their behavior. .In its fourth extended edition the successful monograph package “Multiphase Flow Daynmics” contains theory, methods and practical experience for describing complex transient multi-phase processes in arbitrary geometrical configurations, providing a systematic presentation of the theory and practice of numerical multi-phase fluid dynamics. In the present third volume methods for describing of the thermal interactions in multiphase dynamics are provided. In addition a large number of valuable experiments is collected and predicted using the methods introduced in this monograph. In this way the accuracy of the methods is reve...

  15. Cosmology with rolling tachyon

    Indian Academy of Sciences (India)

    Email: sami@iucaa.ernet.in. Abstract. We examine the possibility of rolling tachyon to play the dual role of inflaton at early epochs and dark matter at late times. We argue that enough inflation can be generated with the rolling tachyon either by invoking the large number of branes or brane world assisted inflation. However ...

  16. Origins of Rolling Friction

    Science.gov (United States)

    Cross, Rod

    2017-01-01

    When a hard object rolls on a soft surface, or vice versa, rolling friction arises from deformation of the soft object or the soft surface. The friction force can be described in terms of an offset in the normal reaction force or in terms of energy loss arising from the deformation. The origin of the friction force itself is not entirely clear. It…

  17. Rolling at small scales

    DEFF Research Database (Denmark)

    Nielsen, Kim L.; Niordson, Christian F.; Hutchinson, John W.

    2016-01-01

    The rolling process is widely used in the metal forming industry and has been so for many years. However, the process has attracted renewed interest as it recently has been adapted to very small scales where conventional plasticity theory cannot accurately predict the material response. It is well......-established that gradient effects play a role at the micron scale, and the objective of this study is to demonstrate how strain gradient hardening affects the rolling process. Specifically, the paper addresses how the applied roll torque, roll forces, and the contact conditions are modified by strain gradient plasticity...... the power input to the process. The contact traction is also affected, particularly for sheet thicknesses on the order of 10 μm and below. The influences of the length parameter and the friction coefficient are emphasized, and the results are presented for multiple sheet reductions and roll sizes....

  18. Precision ring rolling technique and application in high-performance bearing manufacturing

    Directory of Open Access Journals (Sweden)

    Hua Lin

    2015-01-01

    Full Text Available High-performance bearing has significant application in many important industry fields, like automobile, precision machine tool, wind power, etc. Precision ring rolling is an advanced rotary forming technique to manufacture high-performance seamless bearing ring thus can improve the working life of bearing. In this paper, three kinds of precision ring rolling techniques adapt to different dimensional ranges of bearings are introduced, which are cold ring rolling for small-scale bearing, hot radial ring rolling for medium-scale bearing and hot radial-axial ring rolling for large-scale bearing. The forming principles, technological features and forming equipments for three kinds of precision ring rolling techniques are summarized, the technological development and industrial application in China are introduced, and the main technological development trend is described.

  19. Report on Multiphase Flow Panel

    Science.gov (United States)

    2003-01-01

    This paper presents viewgraphs on a multiphase flow panel. The topics include: 1) Discussion of Priorities; 2) Critical Issues Reduced Gravity Instabilities; 3) Severely Limiting Phase Separation; 4) Severely-Limiting Phase Change; 5) Enhancements; 6) Awareness Instabilities; 7) Awareness; 8) Methods of Resolution; 9) 2008 Space Flight; 10) 2003-2008 Ground-Based Microgravity Facilities; 11) 2003-2008 Other; 12) 2009-2015 Space Flight; 13) 2009-2015 Ground-Based Microgravity Facilities; 14) 2009-2015 Other; and 15) 2016.

  20. Turbulent Mixing of Multiphase Flow

    Science.gov (United States)

    Young, Y.-N.; Ferziger, J.; Ham, F. E.; Herrmann, M.

    2003-01-01

    Thus we conduct numerical simulations of multiphase fluids stirred by two-dimensional turbulence to assess the possibility of self-similar drop size distribution in turbulence. In our turbulence simulations, we also explore the non-diffusive limit, where molecular mobility for the interface is vanishing. Special care is needed to transport the non-diffusive interface. Numerically, we use the particle level set method to evolve the interface. Instead of using the usual methods to calculate the surface tension force from the level set function, we reconstruct the interface based on phase- field modeling, and calculate the continuum surface tension forcing from the reconstructed interface.

  1. Problems of multiphase fluid filtration

    CERN Document Server

    Konovalov, AN

    1994-01-01

    This book deals with a spectrum of problems related to the mathematical modeling of multiphase filtration. Emphasis is placed on an inseparable triad: model - algorithm - computer code. An analysis of new and traditional filtration problems from the point of view of both their numerical implementation and the reproduction of one or another technological characteristics of the processes under consideration is given. The basic principles which underlie the construction of efficient numerical methods taking into account the filtration problems are discussed: non-evolutionary nature, degeneration,

  2. Multiscale thermomechanical analysis of multiphase materials

    NARCIS (Netherlands)

    Yadegari Varnamkhasti, S.

    2015-01-01

    The thermomechanical simulation of materials with evolving, multiphase microstructures poses various modeling and numerical challenges. For example, the separate phases in a multiphase microstructure can interact with each other during thermal and/or mechanical loading, the effect of which is

  3. Multilevel modelling of dispersed multiphase flows

    NARCIS (Netherlands)

    Kuipers, J.A.M.

    2000-01-01

    Dispersed multiphase flows are frequently encountered in a variety of industrially important processes in the petroleum, chemical, metallurgical and energy industries. Scale-up of equipment involving dispersed multiphase flows is quite difficult which is mainly due to the inherent complexity of the

  4. Roll Damping By Rudder Control

    DEFF Research Database (Denmark)

    Stoustrup, Jakob; Niemann, H.H.; Blanke, M.

    1994-01-01

    Roll damping and simultaneous course steering by rudder control is a challenging problem where a key factor is roll damping performance in waves.......Roll damping and simultaneous course steering by rudder control is a challenging problem where a key factor is roll damping performance in waves....

  5. Spray Rolling Aluminum Strip

    Energy Technology Data Exchange (ETDEWEB)

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  6. Frontiers and progress in multiphase flow

    CERN Document Server

    2014-01-01

    This volume presents state-of-the-art of reviews in the field of multiphase flow. In focusses on nonlinear aspects of multiphase flow networks as well as visualization experiments. The first chapter presents nonlinear aspects or deterministic chaos issues in the systems of multi-phase reactors.  The second chapter reviews two-phase flow dynamics in combination with complex network theory. The third chapter discusses evaporation mechanism in the wick of copper heat pipes. The last chapter investigates numerically the flow dynamics and heat and mass transfer in the laminar and turbulent boundary layer on the flat vertical plate.

  7. Reactive multiphase flow simulation workshop summary

    Energy Technology Data Exchange (ETDEWEB)

    VanderHeyden, W.B.

    1995-09-01

    A workshop on computer simulation of reactive multiphase flow was held on May 18 and 19, 1995 in the Computational Testbed for Industry at Los Alamos National Laboratory (LANL), Los Alamos, New Mexico. Approximately 35 to 40 people attended the workshop. This included 21 participants from 12 companies representing the petroleum, chemical, environmental and consumer products industries, two representatives from the DOE Office of Industrial Technologies and several from Los Alamos. The dialog at the meeting suggested that reactive multiphase flow simulation represents an excellent candidate for government/industry/academia collaborative research. A white paper on a potential consortium for reactive multiphase flow with input from workshop participants will be issued separately.

  8. Effect of skin pass rolling reduction rate on the texture evolution of a non-oriented electrical steel after inclined cold rolling

    Energy Technology Data Exchange (ETDEWEB)

    Mehdi, Mehdi [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON L8P 0A5 (Canada); Department of Mechanical, Automotive, and Materials Engineering, University of Windsor, Windsor, ON N9B 3P4 (Canada); He, Youliang, E-mail: youliang.he@canada.ca [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON L8P 0A5 (Canada); Hilinski, Erik J. [Tempel Steel Co., Chicago, IL 60640-1020 (United States); Edrisy, Afsaneh [Department of Mechanical, Automotive, and Materials Engineering, University of Windsor, Windsor, ON N9B 3P4 (Canada)

    2017-05-01

    In order to promote the magnetically favourable <001>//ND texture (θ-fibre) and minimize the unfavourable <111>//ND fibre (γ-fibre) in non-oriented electrical steel, an unconventional cold rolling scheme was employed in this study, in which the cold rolling was carried out at an angle (i.e. 30°, 45°, 60°, and 90°) to the hot rolling direction (HRD). After annealing, two steel sheets (i.e. those after cold rolling at 60° and 45° to the HRD) were found to have considerably different textures from other sheets, i.e. showing the strongest and the weakest θ-fibre textures, respectively. These two sheets were then subjected to skin pass rolling to various reduction rates from 5–20% to investigate the effect of rolling reduction on the evolution of texture. It was found that during skin pass rolling, the cube texture ({001}<100>) was gradually weakened and the rotated cube orientation ({001}<110>) was strengthened. With the increase of the reduction rate, the {112}<110> orientation on the α-fibre became a major component. Upon final annealing, the cube texture was slightly restored, but the volume fraction was considerably lower than that before skin pass rolling. - Highlights: • Inclined cold rolling optimizes the textures of non-oriented electrical steels. • A 60° angle to the hot rolling direction results in the largest improvement of the favorable texture. • Skin pass rolling weakens the cube texture and promotes the {112}<110> texture. • Final annealing restores some of the cube texture and strengthens the rotated cube texture. • Low Taylor factor of the cube orientation leads to its easy deformation in skin pass rolling.

  9. METHOD OF ROLLING URANIUM

    Science.gov (United States)

    Smith, C.S.

    1959-08-01

    A method is described for rolling uranium metal at relatively low temperatures and under non-oxidizing conditions. The method involves the steps of heating the uranium to 200 deg C in an oil bath, withdrawing the uranium and permitting the oil to drain so that only a thin protective coating remains and rolling the oil coated uranium at a temperature of 200 deg C to give about a 15% reduction in thickness at each pass. The operation may be repeated to accomplish about a 90% reduction without edge cracking, checking or any appreciable increase in brittleness.

  10. Ship Roll Motion Control

    DEFF Research Database (Denmark)

    Perez, Tristan; Blanke, Mogens

    2010-01-01

    The technical feasibility of roll motion control devices has been amply demonstrated for over 100 years. Performance, however, can still fall short of expectations because of deciencies in control system designs, which have proven to be far from trivial due to fundamental performance limitations....... This tutorial paper presents an account of the development of various ship roll motion control systems and the challenges associated with their design. The paper discusses how to assess performance, the applicability of dierent models, and control methods that have been applied in the past....

  11. Rolling Process Modeling Report. Finite-Element Model Validation and Parametric Study on various Rolling Process parameters

    Energy Technology Data Exchange (ETDEWEB)

    Soulami, Ayoub [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-06-15

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum alloy plate-type fuel for high-performance research reactors in the United States. This work supports the U.S. Department of Energy National Nuclear Security Administration’s Office of Material Management and Minimization Reactor Conversion Program. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll-separating forces for various rolling mill geometries for PNNL, Babcock & Wilcox Co., Y-12 National Security Complex, Los Alamos National Laboratory, and Idaho National Laboratory. The model developed and presented in a previous report has been subjected to further validation study using new sets of experimental data generated from a rolling mill at PNNL. Simulation results of both hot rolling and cold rolling of uranium-10% molybdenum coupons have been compared with experimental results. The model was used to predict roll-separating forces at different temperatures and reductions for five rolling mills within the National Nuclear Security Administration Fuel Fabrication Capability project. This report also presents initial results of a finite-element model microstructure-based approach to study the surface roughness at the interface between zirconium and uranium-10% molybdenum.

  12. Single Phase Natural Circulation Behaviors of the Integral Type Marine Reactor Simulator under Rolling Motion Condition

    Directory of Open Access Journals (Sweden)

    Hou-jun Gong

    2015-01-01

    Full Text Available During operation in the sea the reactor natural circulation behaviors are affected by ship rolling motion. The development of an analysis code and the natural circulation behaviors of a reactor simulator under rolling motion are described in this paper. In the case of rolling motion, the primary coolant flow rates in the hot legs and heating channels oscillated periodically, and the amplitude of flow rate oscillation was in direct proportion to rolling amplitude, but in inverse proportion to rolling period. The total mass flow rate also oscillated with half the rolling period, and the average total mass flow rate was less than that in steady state. In the natural circulation under a rolling motion, the flow rate oscillations in the hot legs were controlled by the tangential force; however, the mass flow rate oscillations in the total natural circulation and the heating channels were a result of the combined action of the change of inclination angle, flow resistance, and the extra force arising from the rolling motion. The extra tangential force brought about intense flow rate oscillations in the hot legs, which resulted in increasing total flow resistance; however the extra centrifugal force played a role in increasing thermal driving head.

  13. On multiphase negative flash for ideal solutions

    DEFF Research Database (Denmark)

    Yan, Wei; Stenby, Erling Halfdan

    2012-01-01

    There is a recent interest to solve multiphase negative flash problems where the phase amounts can be negative for normal positive feed composition. Solving such a negative flash problem using successive substitution needs an inner loop for phase distribution calculation at constant fugacity...... coefficients. It is shown that this inner loop, named here as multiphase negative flash for ideal solutions, can be solved either by Michelsen's algorithm for multiphase normal flash, or by its variation which uses F−1 phase amounts as independent variables. In either case, the resulting algorithm is actually...... simpler than the corresponding normal flash algorithm. Unlike normal flash, multiphase negative flash for ideal solutions can diverge if the feasible domain for phase amounts is not closed. This can be judged readily during the iteration process. The algorithm can also be extended to the partial negative...

  14. Multiphase Flow Techniques in Oil Spill Response

    National Research Council Canada - National Science Library

    Isamu FUJITA

    2013-01-01

      Oil spill response requires multiphase flow techniques in various aspects. Among them, methods for treating water-in-oil emulsion, which is often formed when oil spills on the sea surface, are very important...

  15. IMPROVEMENT PROCESS FOR ROLLING MILL THROUGH THE DMAIC SIX SIGMA APPROACH

    Directory of Open Access Journals (Sweden)

    Kunal Ganguly

    2012-09-01

    Full Text Available This project aims to address the problems that are facing a large aluminum company in a Developing Hot Rolling Mill Capabilities for Wider Widths Hard Alloys Rolling and b Eliminate down time due to strip /coil slippage during hard alloys 5xxx rolling at Hot Mill. The challenge for the company was to cater the fast changing export demand for Flat Rolled products with its existing resources. By applying Six Sigma principles, the team identified the current situation that the rolling mills operations were in. Si x Sigma DMAIC methodologies were use d in the project to determine the project's CTQ characteristics, defining the possible causes, Identifying the variation sources, establishing variable relationships and Implementing Control Plans. The project can be useful for any company that needs to fi nd the most cost efficient way to improve and utilize its resources.

  16. Simulation of multiphase flow in hydrocyclone

    Directory of Open Access Journals (Sweden)

    Rudolf P.

    2013-04-01

    Full Text Available Multiphase gas-liquid-solid swirling flow within hydrocyclone is simulated. Geometry and boundary conditions are based on Hsieh's 75 mm hydrocyclone. Extensive simulations point that standard mixture model with careful selection of interphase drag law is suitable for correct prediction of particle classification in case of dilute suspensions. However this approach fails for higher mass loading. It is also confirmed that Reynolds stress model is the best choice for multiphase modeling of the swirling flow on relatively coarse grids.

  17. Ship Roll Damping Control

    DEFF Research Database (Denmark)

    Perez, Tristan; Blanke, Mogens

    2012-01-01

    The technical feasibility of roll motion control devices has been amply demonstrated for over 100 years. Performance, however, can still fall short of expectations because of difficulties associated with control system designs, which have proven to be far from trivial due to fundamental performan...

  18. Effect of Reduction in Thickness and Rolling Conditions on Mechanical Properties and Microstructure of Rolled Mg-8Al-1Zn-1Ca Alloy

    Directory of Open Access Journals (Sweden)

    Yuta Fukuda

    2017-01-01

    Full Text Available A cast Mg-8Al-1Zn-1Ca magnesium alloy was multipass hot rolled at different sample and roll temperatures. The effect of the rolling conditions and reduction in thickness on the microstructure and mechanical properties was investigated. The optimal combination of the ultimate tensile strength, 351 MPa, yield strength, 304 MPa, and ductility, 12.2%, was obtained with the 3 mm thick Mg-8Al-1Zn-1Ca rolled sheet, which was produced with a roll temperature of 80°C and sample temperature of 430°C. This rolling process resulted in the formation of a bimodal structure in the α-Mg matrix, which consequently led to good ductility and high strength, exclusively by the hot rolling process. The 3 mm thick rolled sheet exhibited fine (mean grain size of 2.7 μm and coarse grain regions (mean grain size of 13.6 μm with area fractions of 29% and 71%, respectively. In summary, the balance between the strength and ductility was enhanced by the grain refinement of the α-Mg matrix and by controlling the frequency and orientation of the grains.

  19. Transformation kinetics of microalloyed steels after hot controlled ...

    African Journals Online (AJOL)

    Transformation kinetics of austenite into ferrite after controlled hot rolling has been investigated in three microalloyed steels (Nb, Nb-Ti and C-Mn-V) using hot interrupted compression tests on the Gleeble 1500 within the testing temperature range of 875°C-1100°C. Holding times were varied between 0.5 and 30s, strain ...

  20. Some Generalizations of Rolle's Theorem

    Science.gov (United States)

    Das, J.

    2004-01-01

    In 1691 Michel Rolle (1652?1719) first published his famous result, now widely known as "Rolle's theorem", in an obscure book on geometry and algebra, named "Methode pour resoudre les egalites." Joseph Louis Lagrange (1736-1813) and Augustin-Louis Cauchy (1789-1857) derived their mean-value theorems easily using Rolle's theorem on suitably chosen…

  1. Rolling motion in moving droplets

    Indian Academy of Sciences (India)

    2015-02-19

    Feb 19, 2015 ... Drops moving on a substrate under the action of gravity display both rolling and sliding motions. The two limits of a thin sheet-like drop in sliding motion on a surface, and a spherical drop in roll, have been extensively studied. We are interested in intermediate shapes. We quantify the contribution of rolling ...

  2. Hot Flashes

    Science.gov (United States)

    ... Risk factors Not all women who go through menopause have hot flashes, and it's not clear why some women do have them. Factors that may increase your risk include: Smoking. Women who smoke are more likely to get hot flashes. Obesity. A high body mass index (BMI) is associated ...

  3. Hot flushes

    African Journals Online (AJOL)

    without thermoregulatory homeostatic mechanisms, such as sweating, being triggered. Small fluctuations in core body. Abstract. Vasomotor symptoms, such as hot flushes and night sweats, are considered to be the cardinal symptoms of menopause, and are experienced by most women. The physiology of hot flushes is not ...

  4. Measurement in multiphase reacting flows

    Science.gov (United States)

    Chigier, N. A.

    1979-01-01

    A survey is presented of diagnostic techniques and measurements made in multiphase reacting flows. The special problems encountered by the presence of liquid droplets, soot and solid particles in high temperature chemically reacting turbulent environments are outlined. The principal measurement techniques that have been tested in spray flames are spark photography, laser anemometry, thermocouples and suction probes. Spark photography provides measurement of drop size, drop size distribution, drop velocity, and angle of flight. Photographs are analysed automatically by image analysers. Photographic techniques are reliable, inexpensive and proved. Laser anemometers have been developed for simultaneous measurement of velocity and size of individual particles in sprays under conditions of vaporization and combustion. Particle/gas velocity differentials, particle Reynolds numbers, local drag coefficients and direct measurement of vaporization rates can be made by laser anemometry. Gas temperature in sprays is determined by direct in situ measurement of time constants immediately prior to measurement with compensation and signal analysis by micro-processors. Gas concentration is measured by suction probes and gas phase chromatography. Measurements of particle size, particle velocity, gas temperature, and gas concentration made in airblast and pressure atomised liquid spray flames are presented.

  5. Experimental Investigations of Multiphase Explosions

    Science.gov (United States)

    Carney, Joel R.; Lightstone, James M.; McGrath, Thomas P.

    2009-12-01

    The addition of solid fuel particles to explosive formulations generally reduces the detonation velocity, but can enhance the blast performance if prompt combustion of the particles occurs in the detonation products and surrounding air early enough to support the shock. The degree to which fuel particles burn heavily depends on their dispersal throughout the explosion field and access to oxidizers. To distinguish the factors affecting the dispersal of fuel particles from those controlling their combustion, we began by analyzing the dispersal of equivalent mock inert particles. Solid glass spheres embedded in detonating small explosive charges were tracked using high-speed digital shadowgraphy. Two different particle sizes, 3 and 30 μm, and different mass fractions in the explosive compositions were considered. Shadowgraphs and pressure measurements were compared to the predictions of a newly developed multiphase numerical model. Reactive aluminum particles in the range of 1 to 120 μm in diameter were also analyzed. During the first 50 μs of the expansion, the general trend for both reactive and inert particles is for the smaller particles to expand near or beyond the leading shock wave to a greater extent than the larger particles. Expansion beyond the initial shock from the detonation is presumed to occur when particles agglomerate. The results are consistent with the predictions of the numerical models, highlighting the role of simple factors such as particle size and density in the early time expansion and mixing of fuels for enhanced blast applications.

  6. Multiphase geodynamical modelling using Aspect

    Science.gov (United States)

    thieulot, C.; Glerum, A.; Hillebrand, B.; Spakman, W.; Torsvik, T. H.

    2013-12-01

    Aspect (Advanced Solver for Problems in Earth's ConvecTion) is a 2D/3D FEM code to simulate problems in thermal convection. It is a promising and powerful tool, implementing state-of-the-art numerical methods and is vowed to become a standard tool in the mantle convection numerical modelling community. Its primary focus is on the simulation of processes in the earth's mantle, but its design is more general than that and we therefore explore the (recent) algorithmic additions made to the code: these include for instance the ability to implement complex in/outflow boundary conditions, the tracking of any number of compositional fields which are passively advected by the computed velocity fields, and the use of various adaptive mesh refinement strategies. Several benchmarks of the geodynamical community involving multiphase flow will be shown and compared with results obtained with a FEM code using the particle-in-cell technique and a FEM code using the level set method. These include Rayleigh-Taylor systems, Stokes sphere, subduction and slab detachment simulations. The use of Aspect in the case where large viscosity contrasts in a large deformation context are present will also be investigated.

  7. Multiphase flow wax deposition modelling

    Energy Technology Data Exchange (ETDEWEB)

    Matzain, A. [Petronas Research and Scientific Services, Kuala Lumpur (Malaysia); Zhang, H.-Q.; Volk, M.; Redus, C.L.; Brill, J.P. [University of Tulsa (United States); Apte, M.S. [Shell Technology EP (United States); Creek, J.L. [Chevron Petroleum Technology (United States)

    2000-07-01

    Results are presented from two-phase flow wax deposition tests using a state-of-the-art, high pressure, multiphase flow test facility. Wax deposition was found to be flow pattern dependent and occurs only along the pipe wall in contact with the waxy crude oil. The deposition buildup trend at low mixture velocities is similar to that observed in laminar single-phase flow tests. The buildup trend at high mixture velocities is similar to that observed in turbulent single-phase flow tests. Thinner and harder deposits at the bottom than at the top of the pipe were observed in horizontal intermittent flow tests. Thicker and harder deposits were observed at low liquid superficial velocity than at high liquid superficial velocity annular flow tests. No wax deposition was observed along the upper portion of the pipe in stratified flow tests. A semi-empirical kinetic model tailored for the wax deposition tests predicted wax thickness with an acceptable accuracy, especially at high oil superficial velocity. Deposition rate reduction due to shear stripping and rate enhancement due to entrapment of oil and other mechanisms not accounted for by the classical Fick's mass diffusion theory were incorporated through the use of dimensionless variables and empirical constants derived from the wax deposition data. The kinetic model, although semi-empirical, provides an insight for future model development. (author)

  8. OptiLam: design of optimised rolling schedules

    OpenAIRE

    Peña, B.; Arribas, M; Carrillo, A.R.; Barbero, J. I.; Calvo Muñoz, Jessica; Song, Yue

    2011-01-01

    Nowadays il is known that the Ihennomcchanical schedules applied during hot rolling of fIal products provide the steel with improvcd mechanical properties. In Ihis work an oplimisation tool, OptiLam (OptiLam v.l), bascd on él predictive software alld capabIe oC generating optimised rolling schedulcs to obtain Ihe dcsired mechanical properties in the fiual product is described. OptiLam includes somc well-knowll Illctallurgical modcls which predict microstmctural evolution duril1g h...

  9. Roll-to-Roll Green Transfer of CVD Graphene onto Plastic for a Transparent and Flexible Triboelectric Nanogenerator.

    Science.gov (United States)

    Chandrashekar, Bananakere Nanjegowda; Deng, Bing; Smitha, Ankanahalli Shankaregowda; Chen, Yubin; Tan, Congwei; Zhang, Haixia; Peng, Hailin; Liu, Zhongfan

    2015-09-16

    A novel roll-to-roll, etching-free, clean transfer of CVD-grown graphene from copper to plastic using surface-energy-assisted delamination in hot deionized water is reported. The delamination process is realized by water penetration between the hydrophobic graphene and a hydrophilic native oxide layer on a copper foil.The transferred graphene on plastic is used as a high-output flexible and transparent triboelectric nanogenerator. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  10. Sygeplejerskens rolle i neurorehabilitering

    DEFF Research Database (Denmark)

    Hansen, Tina Skov; Lorentzen, Vibeke

    2014-01-01

    Artiklen beskriver en undersøgelse foretaget i 2008 omhandlende sygeplejerskers rolle i tværfaglige team i neurorehabilitering på hospitalet. Fund fra denne undersøgelse relateres til nyere undersøgelser og til de udfordringer, der er forbundet med at organisere neurorehabilitering i både hospitals...... for neurorehabilitering. I denne undersøgelse blev fokus at belyse, hvordan teamsamarbejdet har indvirkning på sygeplejerskers rolle i de tværfaglige team på en dansk neurorehabiliteringsafdeling. Metode: Interview med tre forskellige personalegrupper i de tværfaglige team: Sygeplejersker, social- og sundhedsassistenter...... hjerneskade. Søgeord: Interviewundersøgelse, neurorehabilitering, roller, tværfagligt samarbejde....

  11. Walk and roll robot

    Science.gov (United States)

    Wilson, Andrew (Inventor); Punnoose, Andrew (Inventor); Strausser, Katherine (Inventor); Parikh, Neil (Inventor)

    2011-01-01

    A mobile robotic unit features a main body, a plurality of legs for supporting the main body on and moving the main body in forward and reverse directions about a base surface, and a drive assembly. According to an exemplary embodiment each leg includes a respective pivotal hip joint, a pivotal knee joint, and a wheeled foot adapted to roll along the base surface. Also according to an exemplary embodiments the drive assembly includes a motor operatively associated with the hip and knee joints and the wheeled foot for independently driving pivotal movement of the hip joint and the knee joint and rolling motion of the wheeled foot. The hip joint may include a ball-and-socket-type joint interconnecting top portion of the leg to the main body, such that the hip joint is adapted to pivot said leg in a direction transverse to a forward-and-reverse direction.

  12. Roll Control of Submarines.

    Science.gov (United States)

    1979-12-01

    nitch angle. In 51 L L = ,.. . ... ..... .. ... .. .......... .. , -- , ... ... ... .. .. - Reference 7 this transformation was originally Depth Rate...inspection of the figures 67 and 68 its seen that the depth and nitch re- sponse are almost unchaged. The very small changes are due to the roll...had lead to the placing depth and nitch error limiter in the depth and pitch controller design as was discussed in Section IV.B.). After this last

  13. Rolling bearing analysis

    CERN Document Server

    Harris, Tedric A

    2001-01-01

    One of the most well-known experts in the field brings cutting-edge research to practitioners in the new edition of this important reference. Covers the improved mathematical calculations for rolling bearing endurance developed by the American Society of Mechanical Engineers and the Society of Lubrication and Tribology Engineers. Updated with new material on Condition-Based Maintenance, new testing methods, and new bearing materials.

  14. Hot Soak

    OpenAIRE

    Goldwater, H.

    2005-01-01

    The DVD is documentation of Hot Soak, as performed at the Queen’s Hotel, Penzance, Cornwall in an en suite bathroom, for Tract: Live Art Festival, 2006, curated by Art Surgery/ Newlyn Art Gallery. Hot Soak was originally made for home, London, 2005. This piece marries an everyday environment (bathroom) with extraordinary materials (ice cubes/ dress bleeding red into water) creating the surreal. Sontag’s understanding of camp as a love of the unnatural, artifice and exaggeration, can be ci...

  15. Random Walk Particle Tracking For Multiphase Heat Transfer

    Science.gov (United States)

    Lattanzi, Aaron; Yin, Xiaolong; Hrenya, Christine

    2017-11-01

    As computing capabilities have advanced, direct numerical simulation (DNS) has become a highly effective tool for quantitatively predicting the heat transfer within multiphase flows. Here we utilize a hybrid DNS framework that couples the lattice Boltzmann method (LBM) to the random walk particle tracking (RWPT) algorithm. The main challenge of such a hybrid is that discontinuous fields pose a significant challenge to the RWPT framework and special attention must be given to the handling of interfaces. We derive a method for addressing discontinuities in the diffusivity field, arising at the interface between two phases. Analytical means are utilized to develop an interfacial tracer balance and modify the RWPT algorithm. By expanding the modulus of the stochastic (diffusive) step and only allowing a subset of the tracers within the high diffusivity medium to undergo a diffusive step, the correct equilibrium state can be restored (globally homogeneous tracer distribution). The new RWPT algorithm is implemented within the SUSP3D code and verified against a variety of systems: effective diffusivity of a static gas-solids mixture, hot sphere in unbounded diffusion, cooling sphere in unbounded diffusion, and uniform flow past a hot sphere.

  16. EDITORIAL: Measurement techniques for multiphase flows Measurement techniques for multiphase flows

    Science.gov (United States)

    Okamoto, Koji; Murai, Yuichi

    2009-11-01

    Research on multiphase flows is very important for industrial applications, including power stations, vehicles, engines, food processing and so on. Multiphase flows originally have nonlinear features because of multiphase systems. The interaction between the phases plays a very interesting role in the flows. The nonlinear interaction causes the multiphase flows to be very complicated. Therefore techniques for measuring multiphase flows are very useful in helping to understand the nonlinear phenomena. The state-of-the-art measurement techniques were presented and discussed at the sixth International Symposium on Measurement Techniques for Multiphase Flows (ISMTMF2008) held in Okinawa, Japan, on 15-17 December 2008. This special feature of Measurement Science and Technology includes selected papers from ISMTMF2008. Okinawa has a long history as the Ryukyus Kingdom. China, Japan and many western Pacific countries have had cultural and economic exchanges through Okinawa for over 1000 years. Much technical and scientific information was exchanged at the symposium in Okinawa. The proceedings of ISMTMF2008 apart from these special featured papers were published in Journal of Physics: Conference Series vol. 147 (2009). We would like to express special thanks to all the contributors to the symposium and this special feature. This special feature will be a milestone in measurement techniques for multiphase flows.

  17. High quality and high grade hot strips of uniform dimensions and mechanical properties; Sunpo {center_dot} zaishitsu no kinshitsusei wo takameta netsuen kohan

    Energy Technology Data Exchange (ETDEWEB)

    Shiomi, H.; Kaji, T.; Kitahama, M. [Kawasaki Steel Corp., Tokyo (Japan)

    1999-09-01

    Kawasaki Steel Chiba Works No.3 hot strip mill is one of the latest mills. At this mil, the most advanced technologies, such as AC-moter drives, hydraulic screwdown, and pair ross rolling systems, are applied to all stands of finishing train. Thickness gauges, profile meters and pyrometers are installed not only on the delivery side but also on the intermediate stands of finishing mills. By using these sensors and actuators, feedback and feedforward controls of gauges and temperatures succeeds more accurately and in higher response than those at conventional hot strip mills. By using this advanced mill, Kawasaki Steel can supply hot rolled coils of highly uniform dimensions and mechanical properties. Customers can reduce their material costs by adopting our hot rolled products to applications where cold rolled coils used to be used. And Kawasaki Steel can contribute to the saving of cold rolling energy by suppling these hot rolled products and this ultimately conduces to global environment protection. (author)

  18. Multiphase reacting flows modelling and simulation

    CERN Document Server

    Marchisio, Daniele L

    2007-01-01

    The papers in this book describe the most widely applicable modeling approaches and are organized in six groups covering from fundamentals to relevant applications. In the first part, some fundamentals of multiphase turbulent reacting flows are covered. In particular the introduction focuses on basic notions of turbulence theory in single-phase and multi-phase systems as well as on the interaction between turbulence and chemistry. In the second part, models for the physical and chemical processes involved are discussed. Among other things, particular emphasis is given to turbulence modeling strategies for multiphase flows based on the kinetic theory for granular flows. Next, the different numerical methods based on Lagrangian and/or Eulerian schemes are presented. In particular the most popular numerical approaches of computational fluid dynamics codes are described (i.e., Direct Numerical Simulation, Large Eddy Simulation, and Reynolds-Averaged Navier-Stokes approach). The book will cover particle-based meth...

  19. Twin screw subsurface and surface multiphase pumps

    Energy Technology Data Exchange (ETDEWEB)

    Dass, P. [CAN-K GROUP OF COMPANIES, Edmonton, Alberta (Canada)

    2011-07-01

    A new subsurface twin screw multiphase pump has been developed to replace ESP and other artificial lift technologies. This technology has been under development for a few years, has been field tested and is now going for commercial applications. The subsurface twin screw technology consists of a pair of screws that do not touch and can be run with a top drive or submersible motor; and it carries a lot of benefits. This technology is easy to install and its low slippage makes it highly efficient with heavy oil. In addition twin screw multiphase pumps are capable of handling high viscosity fluids and thus their utilization can save water when used in thermal applications. It also induces savings of chemicals because asphaltenes do not break down easily as well as a reduction in SOR. The subsurface twin screw multiphase pump presented herein is an advanced technology which could be used in thermal applications.

  20. Multiphase induction motor drives - a technology status review

    OpenAIRE

    PROFUMO Francesco; Bojoi, Iustin Radu

    2007-01-01

    The area of multiphase variable-speed motor drives in general and multiphase induction motor drives in particular has experienced a substantial growth since the beginning of this century. Research has been conducted worldwide and numerous interesting developments have been reported in the literature. An attempt is made to provide a detailed overview of the current state-of-the-art in this area. The elaborated aspects include advantages of multiphase induction machines, modelling of multiphase...

  1. The Effect of Rolling As-Cast and Homogenized U-10Mo Samples on the Microstructure Development and Recovery Curves

    Energy Technology Data Exchange (ETDEWEB)

    Joshi, Vineet V. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2016-07-30

    Over the past several years Pacific Northwest National Laboratory (PNNL) has been actively involved in supporting the U.S. Department of Energy National Nuclear Security Administration Office of Material Management and Minimization (formerly Global Threat Reduction Initiative). The U.S. High- Power Research Reactor (USHPRR) project is developing alternatives to existing highly enriched uranium alloy fuel to reduce the proliferation threat. One option for a high-density metal fuel is uranium alloyed with 10 wt% molybdenum (U-10Mo). Forming the U-10Mo fuel plates/foils via rolling is an effective technique and is actively being pursued as part of the baseline manufacturing process. The processing of these fuel plates requires systematic investigation/understanding of the pre- and post-rolling microstructure, end-state mechanical properties, residual stresses, and defects, their effect on the mill during processing, and eventually, their in-reactor performance. In the work documented herein, studies were conducted to determine the effect of cold and hot rolling the as-cast and homogenized U-10Mo on its microstructure and hardness. The samples were homogenized at 900°C for 48 h, then later annealed for several durations and temperatures to investigate the effect on the material’s microstructure and hardness. The rolling of the as-cast plate, both hot and cold, was observed to form a molybdenum-rich and -lean banded structure. The cold rolling was ineffective, and in some cases exacerbated the as-cast defects. The grains elongated along the rolling direction and formed a pancake shape, while the carbides fractured perpendicularly to the rolling direction and left porosity between fractured particles of UC. The subsequent annealing of these samples at sub-eutectoid temperatures led to rapid precipitation of the ' lamellar phase, mainly in the molybdenum-lean regions. Annealing the samples above the eutectoid temperature did not refine the grain size or the banded

  2. Multiphase flow dynamics 2 thermal and mechanical interactions

    CERN Document Server

    Kolev, Nikolay I

    2007-01-01

    The industrial use of multi-phase systems requires analytical and numerical strategies for predicting their behavior. This book contains theory, methods and practical experience for describing complex transient multi-phase processes. It provides a systematic presentation of the theory and practice of numerical multi-phase fluid dynamics.

  3. Deviation Control Theory and Strategy in Aluminum Hot Rolling

    OpenAIRE

    Ma Liyong; Liu Yilun; Fu Zhuo

    2013-01-01

    Real-time detection and tracking of moving pedestrians in image sequences is a fundamental task in many computation vision applications such as automated visual surveillance system. In this paper we propose a human detection method based on foreground segmentation, and the detection speed is satisfying for the application of video surveillance. During detection, unlike the exhaustive scan typically used in general human detection systems, in order to avoid scanning regions like the sky, the f...

  4. Behaviour of tetramine inhibitors during pickling of hot rolled steels

    Energy Technology Data Exchange (ETDEWEB)

    Cornu, Marie-José, E-mail: marie-jose.cornu@arcelormittal.com [ArcelorMittal Maizières Research, Voie Romaine, 57280 Maizières-lès-Metz (France); Koltsov, Alexey, E-mail: alexey.koltsov@arcelormittal.com [ArcelorMittal Maizières Research, Voie Romaine, 57280 Maizières-lès-Metz (France); Nicolas, Sabrina, E-mail: sabrina_nicolas@live.fr [ArcelorMittal Maizières Research, Voie Romaine, 57280 Maizières-lès-Metz (France); Laboratoire de Chimie Physique et Microbiologie pour l’Environnement (LCPME) – UMR 7564 CNRS – Université de Lorraine, 405 rue de Vandoeuvre, 54602 Villers-lès-Nancy (France); Colom, Lydia, E-mail: Lydia.colom@sfr.fr [ArcelorMittal Maizières Research, Voie Romaine, 57280 Maizières-lès-Metz (France); Dossot, Manuel, E-mail: manuel.dossot@univ-lorraine.fr [Laboratoire de Chimie Physique et Microbiologie pour l’Environnement (LCPME) – UMR 7564 CNRS – Université de Lorraine, 405 rue de Vandoeuvre, 54602 Villers-lès-Nancy (France)

    2014-02-28

    To avoid the dissolution of steel in industrial pickling process, tetramine inhibitors are added to the pickling bath. This study is devoted to the understanding of the action mechanism of these inhibitors in hydrochloric and sulphuric baths on non-alloyed and alloyed steels. Pickling experiments and characterization with XPS, Raman and infrared spectroscopies have shown that inhibitors work only in acid media and leached out from the steel surfaces during the rinsing operation just after pickling. The effectiveness of inhibitors depends on the acid media and the temperature. Experimental data are consistent with a surface mechanism, i.e., the so-called “outer-sphere” adsorption.

  5. Multiphase flow in micro- and nanochannels

    NARCIS (Netherlands)

    Shui, Lingling; Eijkel, Jan C.T.; van den Berg, Albert

    2007-01-01

    Fluids that are of interest in nature, biotechnology and chemistry are rarely either simple single-phase or non-confined (open system) fluids. It is therefore not surprising that recently a surge of interest has arisen in multiphase confined fluid manipulation. This paper aims at reviewing

  6. Ultrasonic rate measurement of multiphase flow

    Science.gov (United States)

    Dannert, David A.; Horne, Roland N.

    1993-01-01

    One of the most important tools in production logging and well testing is the downhole flowmeter. Unfortunately, existing tools are inaccurate outside of an idealized single phase flow regime. Spinner tools are inaccurate at extremely high or low flow rates and when the flow rate is variable. Radioactive tracer tools have similar inaccuracies and are extremely sensitive to the flow regime. Both tools completely fail in the presence of multiphase flow, whether for gas/oil, gas/water, or fluid/solid. Downhole flowmetering is important for locating producing zones and thief zones and monitoring production and injection rates. The effects of stimulation can also be determined. The goal of this project is the investigation of accurate downhole flowmetering techniques for all single phase flow regimes and multiphase flows. The measurement method investigated in this report is the use of ultrasound. There are two ways to use ultrasound for fluid velocity measurement. The first method, examined in Chapter 2, is the contrapropagation, or transit-time, method which compares travel times with and against fluid flow. Chapter 3 details the second method which measures the Doppler frequency shift of a reflected sound wave in the moving fluid. Both of these technologies need to be incorporated in order to build a true multiphase flowmeter. Chapter 4 describes the proposed downhole multiphase flowmeter.

  7. Multiphase Nanocrystalline Ceramic Concept for Nuclear Fuel

    Energy Technology Data Exchange (ETDEWEB)

    Mecartnery, Martha [Univ. of California, Irvine, CA (United States); Graeve, Olivia [Univ. of California, San Diego, CA (United States); Patel, Maulik [Univ. of Liverpool (United Kingdom)

    2017-05-25

    The goal of this research is to help develop new fuels for higher efficiency, longer lifetimes (higher burn-up) and increased accident tolerance in future nuclear reactors. Multiphase nanocrystalline ceramics will be used in the design of simulated advanced inert matrix nuclear fuel to provide for enhanced plasticity, better radiation tolerance, and improved thermal conductivity

  8. Multiphase flow and transport in porous media

    Science.gov (United States)

    Parker, J. C.

    1989-08-01

    Multiphase flow and transport of compositionally complex fluids in geologic media is of importance in a number of applied problems which have major social and economic effects. In petroleum reservoir engineering, efficient recovery of energy reserves is the principal goal. Unfortunately, some of these hydrocarbons and other organic chemicals often find their way unwanted into the soils and groundwater supplies. Removal in the latter case is predicated on ensuring the public health and safety. In this paper, principles of modeling fluid flow in systems containing up to three fluid phases (namely, water, air, and organic liquid) are described. Solution of the governing equations for multiphase flow requires knowledge of functional relationships between fluid pressures, saturations, and permeabilities which may be formulated on the basis of conceptual models of fluid-porous media interactions. Mechanisms of transport in multicomponent multiphase systems in which species may partition between phases are also described, and the governing equations are presented for the case in which local phase equilibrium may be assumed. A number of hypothetical numerical problems are presented to illustrate the physical behavior of systems in which multiphase flow and transport arise.

  9. Multiphase flow in porous media using CFD

    DEFF Research Database (Denmark)

    Hemmingsen, Casper Schytte; Walther, Jens Honore

    . This approach is widely used for single phase flow, but not for multiphase flow in porous media. This might be due to the complexity of introducing relative permeability and capillary pressure in the CFD solver.The introduction of relative permeability and capillary pressure may cause numerical instabilities...

  10. Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

    Science.gov (United States)

    Thomas, Gareth; Ahn, Jae-Hwan; Kim, Nack-Joon

    1986-01-01

    An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar.sub.3 temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics.

  11. Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

    Science.gov (United States)

    Thomas, G.; Ahn, J.H.; Kim, N.J.

    1986-10-28

    An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar[sub 3] temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics. 3 figs.

  12. RELATIONSHIP BETWEEN ROLLING AND SLIP RESISTANCE IN ROLLING BEARINGS

    Directory of Open Access Journals (Sweden)

    L. M. Bondarenko

    2016-06-01

    Full Text Available Purpose. About one of the causes of slip rolling is known from the second half of the 19th century, it was believed that the slip resistance appears at the place of contact due to different speeds on the arc of contact. Only in the mid-20th century it was proved that this resistance is negligible in rolling resistance. However (for some unknown reason it is ignored the fact that in practice in rolling bearings may rotate both the inner ring with a stationary outer one, and vice versa almost in equal relations. It is not taken into account the fact that the ball or roller in the rolling bearings runs the different distance along the roller path of the outer and inner bearing cages in one revolution. This fact is not taken into account in determining the calculated values for the friction coefficient of a rolling bearing reduced to the shaft. Therefore, the aim of this work is to determine the influence of path length on the track riding the outer and inner race of the bearing on the determination of the calculated value of the coefficient of friction of rolling bearings is given to the shaft. Methodology. The solution technique is based on the theory of plane motion of a rigid body, the theory of Hertzian contact deformation and the analytical dependencies for determination of coefficient of rolling friction. Findings. The obtained dependences on determination of rolling resistance of the balls or rollers along the bearing tracks of inner and outer bearing cages as well as path difference metering of the rolling on them allows to analytically obtain the rolling resistance and slipping for any size of bearings and different devices of bearing units. It is also possible at the design stage of rolling nodes to handle not only the design but also the content of the node. Originality. Using the analytical dependences for determination of the rolling resistance of bodies at point and line contacts, and also account for the difference in the path of the

  13. Hot spots

    National Research Council Canada - National Science Library

    Nia, Amir M; Gassanov, Natig; Er, Fikret

    2014-01-01

    ..., several reddened skin lesions were observed. The obvious ''hot spots'' were located on both sides in the groin and above the bladder, with extension to the genital region, compli- cating the ability to catheterize the patient (Figure 1). The rest of the body surface was not affected, and no infectious source for the skin lesions was evident. After suc...

  14. Digitalization in roll forming manufacturing

    Science.gov (United States)

    Sedlmaier, A.; Dietl, T.; Ferreira, P.

    2017-09-01

    Roll formed profiles are used in automotive chassis production as building blocks for the body-in-white. The ability to produce profiles with discontinuous cross sections, both in width and in depth, allows weight savings in the final automotive chassis through the use of load optimized cross sections. This has been the target of the 3D Roll Forming process. A machine concept is presented where a new forming concept for roll formed parts in combination with advanced robotics allowing freely positioned roll forming tooling in 3D space enables the production of complex shapes by roll forming. This is a step forward into the digitalization of roll forming manufacturing by making the process flexible and capable of rapid prototyping and production of small series of parts. Moreover, data collection in a large scale through the control system and integrated sensors lead to an increased understanding of the process and provide the basis to develop self-optimizing roll forming machines, increasing the productivity, quality and predictability of the roll-forming process. The first parts successfully manufactured with this new forming concept are presented.

  15. Rudder roll stabilization for ships

    NARCIS (Netherlands)

    van Amerongen, J.; van der Klugt, P.G.M.; van Nauta lemke, H.R.

    1990-01-01

    This paper describes the design of an autopilot for rudder roll stabilization for ships. This autopilot uses the rudder not only for course keeping but also for reduction of the roll. The system has a series of properties which make the controller design far from straightforward: the process has

  16. Video Analysis of Rolling Cylinders

    Science.gov (United States)

    Phommarach, S.; Wattanakasiwich, P.; Johnston, I.

    2012-01-01

    In this work, we studied the rolling motion of solid and hollow cylinders down an inclined plane at different angles. The motions were captured on video at 300 frames s[superscript -1], and the videos were analyzed frame by frame using video analysis software. Data from the real motion were compared with the theory of rolling down an inclined…

  17. Computational design of rolling bearings

    CERN Document Server

    Nguyen-Schäfer, Hung

    2016-01-01

    This book comprehensively presents the computational design of rolling bearings dealing with many interdisciplinary difficult working fields. They encompass elastohydrodynamics (EHD), Hertzian contact theory, oil-film thickness in elastohydrodynamic lubrication (EHL), bearing dynamics, tribology of surface textures, fatigue failure mechanisms, fatigue lifetimes of rolling bearings and lubricating greases, Weibull distribution, rotor balancing, and airborne noises (NVH) in the rolling bearings. Furthermore, the readers are provided with hands-on essential formulas based on the up-to-date DIN ISO norms and helpful examples for computational design of rolling bearings. The topics are intended for undergraduate and graduate students in mechanical and material engineering, research scientists, and practicing engineers who want to understand the interactions between these working fields and to know how to design the rolling bearings for automotive industry and many other industries.

  18. Ring rolling process simulation for microstructure optimization

    Science.gov (United States)

    Franchi, Rodolfo; Del Prete, Antonio; Donatiello, Iolanda; Calabrese, Maurizio

    2017-10-01

    Metal undergoes complicated microstructural evolution during Hot Ring Rolling (HRR), which determines the quality, mechanical properties and life of the ring formed. One of the principal microstructure properties which mostly influences the structural performances of forged components, is the value of the average grain size. In the present paper a ring rolling process has been studied and optimized in order to obtain anular components to be used in aerospace applications. In particular, the influence of process input parameters (feed rate of the mandrel and angular velocity of driver roll) on microstructural and on geometrical features of the final ring has been evaluated. For this purpose, a three-dimensional finite element model for HRR has been developed in SFTC DEFORM V11, taking into account also microstructural development of the material used (the nickel superalloy Waspalloy). The Finite Element (FE) model has been used to formulate a proper optimization problem. The optimization procedure has been developed in order to find the combination of process parameters which allows to minimize the average grain size. The Response Surface Methodology (RSM) has been used to find the relationship between input and output parameters, by using the exact values of output parameters in the control points of a design space explored through FEM simulation. Once this relationship is known, the values of the output parameters can be calculated for each combination of the input parameters. Then, an optimization procedure based on Genetic Algorithms has been applied. At the end, the minimum value of average grain size with respect to the input parameters has been found.

  19. The effect of roll gap geometry on microstructure in cold-rolled aluminum

    DEFF Research Database (Denmark)

    Mishin, Oleg; Bay, B.; Winther, G.

    2004-01-01

    Microstructure and texture are analyzed through the thickness of two aluminum plates cold-rolled 40% with different roll gap geometries. It is found that both texture and microstructure are strongly affected by the rolling geometry. After rolling with intermediate-size draughts a rolling-type tex......Microstructure and texture are analyzed through the thickness of two aluminum plates cold-rolled 40% with different roll gap geometries. It is found that both texture and microstructure are strongly affected by the rolling geometry. After rolling with intermediate-size draughts a rolling...

  20. HOT 2017

    DEFF Research Database (Denmark)

    Hannibal, Sara Stefansen

    HOT er en kvalitativ undersøgelse, der hvert år diskuterer og undersøger en lille udvalgt skare af danskkyndige fagpersoners bud på, hvad de er optagede af på literacyområdet her og nu – altså hvilke emner, de vil vurdere som aktuelle at forholde sig til i deres nuværende praksis....

  1. Rolling of microalloyed magnesium sheets

    Energy Technology Data Exchange (ETDEWEB)

    Sotirov, N.; Riemelmoser, F.O.; Kuhlein, M.; Kettner, M. [ARC Leichmetallkompetenzzentrum GmbH, Ranshofen (Austria); Uggowitzer, P.J. [ETH Zurich, Zurich (Switzerland). Dept. of Materials, Laboratory of Metal Physics and Technology; Spencer, K. [Natural Resources Canada, Ottawa, ON (Canada). CANMET Materials Technology Lab

    2007-07-01

    This paper described a rolling process for a micro-alloyed zinc-manganese (Zn-Ca-Ag-Mn) magnesium alloy. The micro-alloyed magnesium alloy L1 was investigated in order to achieve a finer grain structure and to avoid normal grain growth during rolling. Rolling parameters included billet temperature; rolls temperature and rolls radius; rolling speed; and lubrication. Standard tensile tests were conducted with the rolled alloy L1 flat specimens at room temperature with a test length of 50 mm and a test width of 12.5 mm. Specimens heat treated at 100 degrees C and 200 degrees C showed good balance of strength and elongation. Elongation increased with increasing heat treatment times. Results of the tests demonstrated that the Zn-Ca-Ag-Mn alloy L1 showed exceptionally high elongations to fracture at room temperatures. A pronounced work hardening regime was also observed. It was concluded that the grain structure of the L1 alloy was not influenced after heat treatments until temperatures reached 350 degrees C for 20 minutes. Significant grain coarsening occurred after preliminary heat treatments of 400 degrees C. 7 refs., 1 tab., 6 figs.

  2. Multiphase Microfluidics The Diffuse Interface Model

    CERN Document Server

    2012-01-01

    Multiphase flows are typically described assuming that the different phases are separated by a sharp interface, with appropriate boundary conditions. This approach breaks down whenever the lengthscale of the phenomenon that is being studied is comparable with the real interface thickness, as it happens, for example, in the coalescence and breakup of bubbles and drops, the wetting and dewetting of solid surfaces and, in general, im micro-devices. The diffuse interface model resolves these probems by assuming that all quantities can vary continuously, so that interfaces have a non-zero thickness, i.e. they are "diffuse". The contributions in this book review the theory and describe some relevant applications of the diffuse interface model for one-component, two-phase fluids and for liquid binary mixtures, to model multiphase flows in confined geometries.

  3. Modeling variability in porescale multiphase flow experiments

    Energy Technology Data Exchange (ETDEWEB)

    Ling, Bowen; Bao, Jie; Oostrom, Mart; Battiato, Ilenia; Tartakovsky, Alexandre M.

    2017-07-01

    Microfluidic devices and porescale numerical models are commonly used to study multiphase flow in biological, geological, and engineered porous materials. In this work, we perform a set of drainage and imbibition experiments in six identical microfluidic cells to study the reproducibility of multiphase flow experiments. We observe significant variations in the experimental results, which are smaller during the drainage stage and larger during the imbibition stage. We demonstrate that these variations are due to sub-porescale geometry differences in microcells (because of manufacturing defects) and variations in the boundary condition (i.e.,fluctuations in the injection rate inherent to syringe pumps). Computational simulations are conducted using commercial software STAR-CCM+, both with constant and randomly varying injection rate. Stochastic simulations are able to capture variability in the experiments associated with the varying pump injection rate.

  4. Non-Equilibrium Thermodynamics in Multiphase Flows

    CERN Document Server

    Mauri, Roberto

    2013-01-01

    Non-equilibrium thermodynamics is a general framework that allows the macroscopic description of irreversible processes. This book introduces non-equilibrium thermodynamics and its applications to the rheology of multiphase flows. The subject is relevant to graduate students in chemical and mechanical engineering, physics and material science. This book is divided into two parts. The first part presents the theory of non-equilibrium thermodynamics, reviewing its essential features and showing, when possible, some applications. The second part of this book deals with how the general theory can be applied to model multiphase flows and, in particular, how to determine their constitutive relations. Each chapter contains problems at the end, the solutions of which are given at the end of the book. No prior knowledge of statistical mechanics is required; the necessary prerequisites are elements of transport phenomena and on thermodynamics. “The style of the book is mathematical, but nonetheless it remains very re...

  5. Application and Perspectives of Multiphase Induction Motors

    Directory of Open Access Journals (Sweden)

    Benas Kundrotas

    2012-04-01

    Full Text Available The article considers the areas of applying multiphase induction motors. Their advantages against three phase motors have become the main reason for employing them in multiphase drives. The paper deals with the six-phase induction motor having two similar three phase windings in the stator shifted by 30 degrees in space and three phase windings in the rotor. Differential equations for this motor are presented and transformed to dq synchronous reference frame. The transformed equations are expressed in a matrix form and solved by MATLAB software using the Dormand-Prince (ode45 method. The transient characteristics of the torque, speed and current of the six-phase induction motor are calculated and discussed.Article in Lithuanian

  6. Variational continuum multiphase poroelasticity theory and applications

    CERN Document Server

    Serpieri, Roberto

    2017-01-01

    This book collects the theoretical derivation of a recently presented general variational macroscopic continuum theory of multiphase poroelasticity (VMTPM), together with its applications to consolidation and stress partitioning problems of interest in several applicative engineering contexts, such as in geomechanics and biomechanics. The theory is derived based on a purely-variational deduction, rooted in the least-Action principle, by considering a minimal set of kinematic descriptors. The treatment herein considered keeps a specific focus on the derivation of most general medium-independent governing equations. It is shown that VMTPM recovers paradigms of consolidated use in multiphase poroelasticity such as Terzaghi's stress partitioning principle and Biot's equations for wave propagation. In particular, the variational treatment permits the derivation of a general medium-independent stress partitioning law, and the proposed variational theory predicts that the external stress, the fluid pressure, and the...

  7. Error handling strategies in multiphase inverse modeling

    Energy Technology Data Exchange (ETDEWEB)

    Finsterle, S.; Zhang, Y.

    2010-12-01

    Parameter estimation by inverse modeling involves the repeated evaluation of a function of residuals. These residuals represent both errors in the model and errors in the data. In practical applications of inverse modeling of multiphase flow and transport, the error structure of the final residuals often significantly deviates from the statistical assumptions that underlie standard maximum likelihood estimation using the least-squares method. Large random or systematic errors are likely to lead to convergence problems, biased parameter estimates, misleading uncertainty measures, or poor predictive capabilities of the calibrated model. The multiphase inverse modeling code iTOUGH2 supports strategies that identify and mitigate the impact of systematic or non-normal error structures. We discuss these approaches and provide an overview of the error handling features implemented in iTOUGH2.

  8. Processing and Characterization of Multiphase Ceramic Composites

    Science.gov (United States)

    Men, Danju

    Multiphase ceramic composites structure design has advantages for many applications. It is not only an effective way of limiting grain growth which allows for fine-grain size superplasticity at elevated temperatures, but also a combination of various desirable properties can be obtained from different phases, which otherwise cannot be found in one single phase material. The goal of this research is to select, design and optimize multiphase ceramic systems for mainly two purposes: shape forming and inert matrix nuclear fuel. These ceramic composites feature the machinability of monazite (LaPO 4) due to weak interfacial bonding with other oxides, the superplasticity of 3 mol% tetragonal zirconia (3Y-TZP), and the high hardness and strength of Al2O3 and MgAl2O4. These materials were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Mechanical behavior at room temperature was characterized for the elastic modulus, hardness and fracture toughness. They were fabricated and demonstrated to have deformation rates in the superplastic range of at high temperatures and easy machinability at room temperature using conventional tools. An issue with conventional nuclear fuel, UO2, is its very low thermal conductivity that causes high central temperatures, which can lead to melting and cracking during reactor operation. The solution can be found in multiphase ceramic composites, by combining nuclear fuel particles in a heat conducting phase with high thermal conductivity and other phases that absorb fission byproducts while maintaining good radiation stability. In the current research, proposed multiphase ceramic composite materials were designed and radiation damage was characterized by scanning and transmission electron microscopy (TEM). Gold irradiation was used to represent the primary knock-on atoms damage caused by neutrons. Xenon irradiation was used to represent the fission product damage. Magnetoplumbite, was the most susceptible to

  9. NMR studies of multiphase flows II

    Energy Technology Data Exchange (ETDEWEB)

    Altobelli, S.A.; Caprihan, A.; Fukushima, E. [Lovelace Institutes, Albuquerque, NM (United States)] [and others

    1995-12-31

    NMR techniques for measurements of spatial distribution of material phase, velocity and velocity fluctuation are being developed and refined. Versions of these techniques which provide time average liquid fraction and fluid phase velocity have been applied to several concentrated suspension systems which will not be discussed extensively here. Technical developments required to further extend the use of NMR to the multi-phase flow arena and to provide measurements of previously unobtainable parameters are the focus of this report.

  10. Modified Invasion Percolation Models for Multiphase Processes

    Energy Technology Data Exchange (ETDEWEB)

    Karpyn, Zuleima [Pennsylvania State Univ., State College, PA (United States)

    2015-01-31

    This project extends current understanding and modeling capabilities of pore-scale multiphase flow physics in porous media. High-resolution X-ray computed tomography imaging experiments are used to investigate structural and surface properties of the medium that influence immiscible displacement. Using experimental and computational tools, we investigate the impact of wetting characteristics, as well as radial and axial loading conditions, on the development of percolation pathways, residual phase trapping and fluid-fluid interfacial areas.

  11. Safe, Multiphase Bounds Check Elimination in Java

    Science.gov (United States)

    2010-01-28

    National Science Foundation under grants CCF-0846010, EIA-0117255, CCF-0702527, and CNS-0855247. References [1] Elvira Albert, Germán Puebla, and Manuel ...David Grove, Michael Hind, Vivek Sarkar, Mauricio J. Serrano , V. C. Sreedhar, Harini Srinivasan, and John Whaley. The jalapeño dynamic optimizing...Computer Science, pages 137–153, August 2009. 40 Gampe, et al. Multiphase Bounds Check Elimination CS-TR-2010-001 [44] Martin Odersky and Philip Wadler

  12. Smoothed particle hydrodynamics method for evaporating multiphase flows.

    Science.gov (United States)

    Yang, Xiufeng; Kong, Song-Charng

    2017-09-01

    The smoothed particle hydrodynamics (SPH) method has been increasingly used for simulating fluid flows; however, its ability to simulate evaporating flow requires significant improvements. This paper proposes an SPH method for evaporating multiphase flows. The present SPH method can simulate the heat and mass transfers across the liquid-gas interfaces. The conservation equations of mass, momentum, and energy were reformulated based on SPH, then were used to govern the fluid flow and heat transfer in both the liquid and gas phases. The continuity equation of the vapor species was employed to simulate the vapor mass fraction in the gas phase. The vapor mass fraction at the interface was predicted by the Clausius-Clapeyron correlation. An evaporation rate was derived to predict the mass transfer from the liquid phase to the gas phase at the interface. Because of the mass transfer across the liquid-gas interface, the mass of an SPH particle was allowed to change. Alternative particle splitting and merging techniques were developed to avoid large mass difference between SPH particles of the same phase. The proposed method was tested by simulating three problems, including the Stefan problem, evaporation of a static drop, and evaporation of a drop impacting a hot surface. For the Stefan problem, the SPH results of the evaporation rate at the interface agreed well with the analytical solution. For drop evaporation, the SPH result was compared with the result predicted by a level-set method from the literature. In the case of drop impact on a hot surface, the evolution of the shape of the drop, temperature, and vapor mass fraction were predicted.

  13. Smoothed particle hydrodynamics method for evaporating multiphase flows

    Science.gov (United States)

    Yang, Xiufeng; Kong, Song-Charng

    2017-09-01

    The smoothed particle hydrodynamics (SPH) method has been increasingly used for simulating fluid flows; however, its ability to simulate evaporating flow requires significant improvements. This paper proposes an SPH method for evaporating multiphase flows. The present SPH method can simulate the heat and mass transfers across the liquid-gas interfaces. The conservation equations of mass, momentum, and energy were reformulated based on SPH, then were used to govern the fluid flow and heat transfer in both the liquid and gas phases. The continuity equation of the vapor species was employed to simulate the vapor mass fraction in the gas phase. The vapor mass fraction at the interface was predicted by the Clausius-Clapeyron correlation. An evaporation rate was derived to predict the mass transfer from the liquid phase to the gas phase at the interface. Because of the mass transfer across the liquid-gas interface, the mass of an SPH particle was allowed to change. Alternative particle splitting and merging techniques were developed to avoid large mass difference between SPH particles of the same phase. The proposed method was tested by simulating three problems, including the Stefan problem, evaporation of a static drop, and evaporation of a drop impacting a hot surface. For the Stefan problem, the SPH results of the evaporation rate at the interface agreed well with the analytical solution. For drop evaporation, the SPH result was compared with the result predicted by a level-set method from the literature. In the case of drop impact on a hot surface, the evolution of the shape of the drop, temperature, and vapor mass fraction were predicted.

  14. Kinetic Modeling of Roll to Roll RFCVD Plasma

    OpenAIRE

    Ahegbebu, Kudzo S; Tholeti, Siva Sashank; Alexeenko, Alina A

    2015-01-01

    Roll-to-roll radio frequency plasma enhanced chemical vapor deposition (R2R RFCVD) is a technique for large-scale synthesis of high quality graphitic nanopetals. Graphitic nanopetals are petal-like graphene structures with remarkable electrical and mechanical properties with major industrial applications such as microsupercapacitors. RFCVD uses a non-equilibrium plasma with high energy electrons to catalyze chemical reactions, induce the creation of free radicals, and promote otherwise high t...

  15. Manufacturing Demonstration Facility: Roll-to-Roll Processing

    Energy Technology Data Exchange (ETDEWEB)

    Datskos, Panos G [ORNL; Joshi, Pooran C [ORNL; List III, Frederick Alyious [ORNL; Duty, Chad E [ORNL; Armstrong, Beth L [ORNL; Ivanov, Ilia N [ORNL; Jacobs, Christopher B [ORNL; Graham, David E [ORNL; Moon, Ji Won [ORNL

    2015-08-01

    This Manufacturing Demonstration Facility (MDF)e roll-to-roll processing effort described in this report provided an excellent opportunity to investigate a number of advanced manufacturing approaches to achieve a path for low cost devices and sensors. Critical to this effort is the ability to deposit thin films at low temperatures using nanomaterials derived from nanofermentation. The overarching goal of this project was to develop roll-to-roll manufacturing processes of thin film deposition on low-cost flexible substrates for electronics and sensor applications. This project utilized ORNL s unique Pulse Thermal Processing (PTP) technologies coupled with non-vacuum low temperature deposition techniques, ORNL s clean room facility, slot dye coating, drop casting, spin coating, screen printing and several other equipment including a Dimatix ink jet printer and a large-scale Kyocera ink jet printer. The roll-to-roll processing project had three main tasks: 1) develop and demonstrate zinc-Zn based opto-electronic sensors using low cost nanoparticulate structures manufactured in a related MDF Project using nanofermentation techniques, 2) evaluate the use of silver based conductive inks developed by project partner NovaCentrix for electronic device fabrication, and 3) demonstrate a suite of low cost printed sensors developed using non-vacuum deposition techniques which involved the integration of metal and semiconductor layers to establish a diverse sensor platform technology.

  16. On Rolling Loaded Dice

    Science.gov (United States)

    White, Gary

    2006-03-01

    When an unfair die is tossed, what are the factors that determine the side upon which it lands? Sir Hermann Bondi (see European Journal of Physics 14, pp. 136-140) asked a related theoretical question in 1993 with the intention of determining the theoretical probability of a coin landing on its edge. He notes that the center of mass, the coefficients of restitution and friction, and the radius of gyration all play a role, perhaps. A simple model assumes that the probability of landing on a particular side is proportional to the solid angle subtended from the center of mass, but this model predicts too few base landings for tall cylinders, and too many rolling landings for squatty cylinders. Here we propose a thermodynamic modification of this model which qualitatively improves the match between experiment and theory by introducing an effective ``temperature'' parameter. We apply the model to several different geometrical shapes where the landing odds are not even, including right circular cylinders, rectangular prisms, hemispheres and semi-cylinders. We obtain, perhaps unreasonably, somewhat promising results.

  17. Systematics of constant roll inflation

    Science.gov (United States)

    Anguelova, Lilia; Suranyi, Peter; Wijewardhana, L. C. R.

    2018-02-01

    We study constant roll inflation systematically. This is a regime, in which the slow roll approximation can be violated. It has long been thought that this approximation is necessary for agreement with observations. However, recently it was understood that there can be inflationary models with a constant, and not necessarily small, rate of roll that are both stable and compatible with the observational constraint ns ≈ 1. We investigate systematically the condition for such a constant-roll regime. In the process, we find a whole new class of inflationary models, in addition to the known solutions. We show that the new models are stable under scalar perturbations. Finally, we find a part of their parameter space, in which they produce a nearly scale-invariant scalar power spectrum, as needed for observational viability.

  18. 9th International Conference on Multiphase Flow (ICMF 2016)

    Science.gov (United States)

    2016-08-12

    International Conference on Multiphase Flows Event Dates: May 22-27, 2016 Event City and Country: Florence, Italy Grantee (Name and Contact...Conference on Multiphase Flow (ICMF-2016), which was hosted by the University of Udine and held at the Firenze Fiera Conference Center, Firenze (Italy...from May 22 to May 27, 2016. Since 1991, the International Conference on Multiphase Flow (ICMF) is the largest international forum to present and

  19. Impedance Sensors for Fast Multiphase Flow Measurement and Imaging

    OpenAIRE

    Da Silva, Marco Jose

    2008-01-01

    Multiphase flow denotes the simultaneous flow of two or more physically distinct and immiscible substances and it can be widely found in several engineering applications, for instance, power generation, chemical engineering and crude oil extraction and processing. In many of those applications, multiphase flows determine safety and efficiency aspects of processes and plants where they occur. Therefore, the measurement and imaging of multiphase flows has received much attention in recent years...

  20. Grease lubrication in rolling bearings

    CERN Document Server

    Lugt, Piet M

    2012-01-01

    The definitive book on the science of grease lubrication for roller and needle bearings in industrial and vehicle engineering. Grease Lubrication in Rolling Bearings provides an overview of the existing knowledge on the various aspects of grease lubrication (including lubrication systems) and the state of the art models that exist today. The book reviews the physical and chemical aspects of grease lubrication, primarily directed towards lubrication of rolling bearings. The first part of the book covers grease composition, properties and rheology, including thermal

  1. Rolling Resistance Measurement and Model Development

    DEFF Research Database (Denmark)

    Andersen, Lasse Grinderslev; Larsen, Jesper; Fraser, Elsje Sophia

    2015-01-01

    There is an increased focus worldwide on understanding and modeling rolling resistance because reducing the rolling resistance by just a few percent will lead to substantial energy savings. This paper reviews the state of the art of rolling resistance research, focusing on measuring techniques......, surface and texture modeling, contact models, tire models, and macro-modeling of rolling resistance...

  2. Roll Damping Characterisation Program: User Guide

    Science.gov (United States)

    2014-06-01

    Cubic roll damping coefficient blin Linear roll damping coefficient bqua Quadratic roll damping coefficient Cxx Roll restoring moment coefficient g...testing conducted on a 32 bit Hewlett Packard desktop personal computer the RDCP was observed to function satisfactorily, however, the processing of

  3. Numerical analysis of cross shear plate rolling

    DEFF Research Database (Denmark)

    Zhang, Wenqi; Bay, Niels

    1997-01-01

    The rolling process is widely applied for industrial production of metal plates. In conventional plate rolling the two work rolls are rotating at the same peripheral speed. By introducing a specific difference in the speed of the two work rolls, cross shear rolling is introduced forming a central...... shear zone between the forward and backward slip zones in the deformation zone thus lowering the rolling load. A numerical analysis of the cross shear rolling process is carried out based on the slab method adopting Wanheim and Bay's general friction model. The pressure distribution along the contact...... are in the roll gap, the position and the size of the shear zone and the rolling load are calculated. Experimental results are presented verifying the calculations. The numerical analysis facilitates a better understanding of the mechanics in cross shear plate rolling....

  4. Multilayer Steel Materials Deformation Resistance and Roll Force Measurement

    Directory of Open Access Journals (Sweden)

    A. G. Kolesnikov

    2014-01-01

    Full Text Available To create new types of cars, raise their reliability, gain operational life, and decrease in metal consumption of products it is necessary to improve mechanical, physical, and also special properties of the constructional materials applied in mechanical engineering. Presently, there are intensive researches and developments under way to create materials with ultrafine-grained structure (the sizes of grains in their crystal lattice make less than 1 micron in one of the measurements.BMSTU developed a manufacturing technology of multilayer steel sheets with steady ultrafine-grained structure based on the multiple hot rolling of billet as a composition consisting of the alternating metal sheets. A principled condition for implementation of such technology is existence of different crystallographic modifications in the adjoining sheets of the composition at specified temperature of rolling.Power parameters of rolling are important technical characteristics of the process. Usually, to determine a deformation resistance value when rolling the diverse multilayer materials, is used the actual resistance value averaging in relation to the components of the composition. The aim of this work is a comparative analysis of known calculated dependences with experimental data when rolling the 100-layer samples. Objects of research were the 100-layer compositions based on the alternating layers of steel 08H18N10 and U8.Experimental samples represented the vacuumized capsules with height, width, and length of 53 mm x 53 mm x 200 mm, respectively, in which there were the 100-layer packs from sheets, each of 0.5 mm, based on the composition of steels (U8+08H18N10. Rolling was made on the double-high mill with rolls of 160 mm in diameter during 19 passes to the thickness of 7 mm with the speed of 0,1 m/s. Relative sinking in each pass was accepted to be equal 10±2,5%. Rolling forces were measured by the strain-gauging method using the measuring cells, located under

  5. Roll-to-roll manufacturing of electronic devices

    Science.gov (United States)

    Morrison, N. A.; Stolley, T.; Hermanns, U.; Kroemer, U.; Reus, A.; Lopp, A.; Campo, M.; Landgraf, H.

    2012-03-01

    Roll-to-Roll (R2R) production of thin film based electronic devices (e.g. solar cells, activematrix TFT backplanes & touch screens) combine the advantages of the use of inexpensive, lightweight & flexible substrates with high throughput production. Significant cost reduction opportunities can also be found in terms of processing tool capital cost, utilized substrate area and process gas flow when compared with batch processing systems. Nevertheless, material handling, device patterning and yield issues have limited widespread utilization of R2R manufacturing within the electronics industry.

  6. Soft-sensing, non-intrusive multiphase flow meter

    NARCIS (Netherlands)

    Wrobel, K.; Schiferli, W.

    2009-01-01

    For single phase flow meters more and better non-intrusive or even clamp-on meters become available. This allows for a wider use of meters and for easier flow control. As the demand for multiphase meters is increasing, the current aim is to develop a non-intrusive multiphase flow meter. The

  7. Industrial applications of multi-functional, multi-phase reactors

    NARCIS (Netherlands)

    Harmsen, G.J.; Chewter, L.A.

    1999-01-01

    To reveal trends in the design and operation of multi-functional, multi-phase reactors, this paper describes, in historical sequence, three industrial applications of multi-functional, multi-phase reactors developed and operated by Shell Chemicals during the last five decades. For each case, we

  8. Advanced Multi-Phase Flow CFD Model Development for Solid Rocket Motor Flowfield Analysis

    Science.gov (United States)

    Liaw, Paul; Chen, Y. S.; Shang, H. M.; Doran, Denise

    1993-01-01

    It is known that the simulations of solid rocket motor internal flow field with AL-based propellants require complex multi-phase turbulent flow model. The objective of this study is to develop an advanced particulate multi-phase flow model which includes the effects of particle dynamics, chemical reaction and hot gas flow turbulence. The inclusion of particle agglomeration, particle/gas reaction and mass transfer, particle collision, coalescence and breakup mechanisms in modeling the particle dynamics will allow the proposed model to realistically simulate the flowfield inside a solid rocket motor. The Finite Difference Navier-Stokes numerical code FDNS is used to simulate the steady-state multi-phase particulate flow field for a 3-zone 2-D axisymmetric ASRM model and a 6-zone 3-D ASRM model at launch conditions. The 2-D model includes aft-end cavity and submerged nozzle. The 3-D model represents the whole ASRM geometry, including additional grain port area in the gas cavity and two inhibitors. FDNS is a pressure based finite difference Navier-Stokes flow solver with time-accurate adaptive second-order upwind schemes, standard and extended k-epsilon models with compressibility corrections, multi zone body-fitted formulations, and turbulence particle interaction model. Eulerian/Lagrangian multi-phase solution method is applied for multi-zone mesh. To simulate the chemical reaction, penalty function corrected efficient finite-rate chemistry integration method is used in FDNS. For the AL particle combustion rate, the Hermsen correlation is employed. To simulate the turbulent dispersion of particles, the Gaussian probability distribution with standard deviation equal to (2k/3)(exp 1/2) is used for the random turbulent velocity components. The computational results reveal that the flow field near the juncture of aft-end cavity and the submerged nozzle is very complex. The effects of the turbulent particles affect the flow field significantly and provide better

  9. Ambient roll-to-roll fabrication of flexible solar cells based on small molecules

    DEFF Research Database (Denmark)

    Lin, Yuze; Dam, Henrik Friis; Andersen, Thomas Rieks

    2013-01-01

    All solution-processed roll-to-roll flexible solar cells based on a starshaped small molecule donor and PCBMacceptor were fabricated by slot-die coating, as the first successful example reported for small molecule roll-to-roll flexible solar cells.......All solution-processed roll-to-roll flexible solar cells based on a starshaped small molecule donor and PCBMacceptor were fabricated by slot-die coating, as the first successful example reported for small molecule roll-to-roll flexible solar cells....

  10. Multiphase microfluidics: from flow characteristics to chemical and materials synthesis.

    Science.gov (United States)

    Günther, Axel; Jensen, Klavs F

    2006-12-01

    We review transport characteristics of pressure-driven, multiphase flows through microchannel networks tens of nanometres to several hundred of micrometres wide with emphasis on conditions resulting in enhanced mixing and reduced axial dispersion. Dimensionless scaling parameters useful in characterizing multiphase flows are summarized along with experimental flow visualization techniques. Static and dynamic stability considerations are also included along with methods for stabilizing multiphase flows through surface modifications. Observed gas-liquid and immiscible liquid-liquid flows are summarized in terms of flow regime diagrams and the different flows are related to applications in chemistry and materials synthesis. Means to completely separate multiphase flows on the microscale and guidelines for design of scalable multiphase systems are also discussed.

  11. Oscillatory multiphase flow strategy for chemistry and biology.

    Science.gov (United States)

    Abolhasani, Milad; Jensen, Klavs F

    2016-07-19

    Continuous multiphase flow strategies are commonly employed for high-throughput parameter screening of physical, chemical, and biological processes as well as continuous preparation of a wide range of fine chemicals and micro/nano particles with processing times up to 10 min. The inter-dependency of mixing and residence times, and their direct correlation with reactor length have limited the adaptation of multiphase flow strategies for studies of processes with relatively long processing times (0.5-24 h). In this frontier article, we describe an oscillatory multiphase flow strategy to decouple mixing and residence times and enable investigation of longer timescale experiments than typically feasible with conventional continuous multiphase flow approaches. We review current oscillatory multiphase flow technologies, provide an overview of the advancements of this relatively new strategy in chemistry and biology, and close with a perspective on future opportunities.

  12. Self-rolling up micro 3D structures using temperature-responsive hydrogel sheet

    Science.gov (United States)

    Iwata, Y.; Miyashita, S.; Iwase, E.

    2017-12-01

    This paper proposes a micro self-folding using a self-rolling up deformation. In the fabrication method at micro scale, self-folding is an especially useful method of easily fabricating complex three-dimensional (3D) structures from engineered two-dimensional (2D) sheets. However, most self-folded structures are limited to 3D structures with a hollow region. Therefore, we made 3D structures with a small hollow region by self-rolling up a 2D sheet consisting of SU-8 and a temperature-responsive hybrid hydrogel of poly(N-isopropylacrylamide-co-acrylic acid) (pNIPAM-AAc). The temperature-responsive hydrogel can provide repetitive deformation, which is a good feature for micro soft robots or actuators, using hydrogel shrinking and swelling. Our micro self-rolling up method is a self-folding method for a 3D structure performed by rolling up a 2D flat sheet, like making a croissant, through continuous self-folding. We used our method to fabricate 3D structures with a small hollow region, such as cylindrical, conical, and croissant-like ellipsoidal structures, and 3D structures with a hollow region, such as spiral shapes. All the structures showed repetitive deformation, forward rolling up in 20 °C cold water and backward rolling up in 40 °C hot water. The results demonstrate that self-rolling up deformation can be useful in the field of micro soft devices.

  13. Composition, microstructure, hardness, and wear properties of high-speed steel rolls

    Energy Technology Data Exchange (ETDEWEB)

    Park, J.W.; Lee, H.C. [Kangwon Industries, Ltd., Pohang (Korea, Republic of). Roll Mfg. Div.; Lee, S. [Pohang Univ. of Science and Technology (Korea, Republic of). Center for Advanced Aerospace Materials

    1999-02-01

    The effects of alloying elements on the microstructural factors, hardness, and wear properties of four high-speed steel (HSS) rolls fabricated by centrifugal casting were investigated. A hot-rolling simulation test was carried out using a high-temperature wear tester capable of controlling speed, load, and temperature. The test results revealed that the HSS roll containing a larger amount of vanadium showed the best wear resistance because it contained a number of hard MC-type carbides. However, it showed a very rough roll surface because of cracking along cell boundaries, the preferential removal of the matrix, and the sticking of the rolled material onto the roll surface during the wear process, thereby leading to an increase in the friction coefficient and rolling force. In order to improve wear resistance with consideration to surface roughness, it is suggested that a reduction in the vanadium content, an increase in solid-solution hardening by adding alloying elements, an increase in secondary hardening by precipitation of fine carbides in the matrix, and formation of refined prior austenite grains by preaustenitization treatment be employed to strengthen the matrix, which can hold hard carbides in it.

  14. Robust Rudder Roll Damping Control

    DEFF Research Database (Denmark)

    Yang, C.

    -infinity theory is used to deal with the problem. The necessary mathematical tools and the H-Infinity theory as the basis of controller design are presented in Chapter 2 and 3. The mu synthesis and the D-K iteration are introduced in Chapter 3. The ship dynamics and modeling technology are discussed in Chapter 4......The results of a systematic research to solve a specific ship motion control problem, simultaneous roll damping and course keeping using the rudder are presented in this thesis. The fundamental knowledge a priori is that rudder roll damping is highly sensitive to the model uncertainty, therefore H......, two kinds of ship model have been obtained: linear ship model used for designing the controller and nonlinear model used for simulation. The ship model uncertainty is discussed in this chapter and so is a wave model because the ship's roll motion is caused by waves. Using an unstructured model...

  15. Modeling multiphase flow using fluctuating hydrodynamics.

    Science.gov (United States)

    Chaudhri, Anuj; Bell, John B; Garcia, Alejandro L; Donev, Aleksandar

    2014-09-01

    Fluctuating hydrodynamics provides a model for fluids at mesoscopic scales where thermal fluctuations can have a significant impact on the behavior of the system. Here we investigate a model for fluctuating hydrodynamics of a single-component, multiphase flow in the neighborhood of the critical point. The system is modeled using a compressible flow formulation with a van der Waals equation of state, incorporating a Korteweg stress term to treat interfacial tension. We present a numerical algorithm for modeling this system based on an extension of algorithms developed for fluctuating hydrodynamics for ideal fluids. The scheme is validated by comparison of measured structure factors and capillary wave spectra with equilibrium theory. We also present several nonequilibrium examples to illustrate the capability of the algorithm to model multiphase fluid phenomena in a neighborhood of the critical point. These examples include a study of the impact of fluctuations on the spinodal decomposition following a rapid quench, as well as the piston effect in a cavity with supercooled walls. The conclusion in both cases is that thermal fluctuations affect the size and growth of the domains in off-critical quenches.

  16. On the mixture model for multiphase flow

    Energy Technology Data Exchange (ETDEWEB)

    Manninen, M.; Taivassalo, V. [VTT Energy, Espoo (Finland). Nuclear Energy; Kallio, S. [Aabo Akademi, Turku (Finland)

    1996-12-31

    Numerical flow simulation utilising a full multiphase model is impractical for a suspension possessing wide distributions in the particle size or density. Various approximations are usually made to simplify the computational task. In the simplest approach, the suspension is represented by a homogeneous single-phase system and the influence of the particles is taken into account in the values of the physical properties. This study concentrates on the derivation and closing of the model equations. The validity of the mixture model is also carefully analysed. Starting from the continuity and momentum equations written for each phase in a multiphase system, the field equations for the mixture are derived. The mixture equations largely resemble those for a single-phase flow but are represented in terms of the mixture density and velocity. The volume fraction for each dispersed phase is solved from a phase continuity equation. Various approaches applied in closing the mixture model equations are reviewed. An algebraic equation is derived for the velocity of a dispersed phase relative to the continuous phase. Simplifications made in calculating the relative velocity restrict the applicability of the mixture model to cases in which the particles reach the terminal velocity in a short time period compared to the characteristic time scale of the flow of the mixture. (75 refs.)

  17. Multiphase equation of state for iron

    Energy Technology Data Exchange (ETDEWEB)

    Kerley, G I

    1993-02-01

    The PANDA code is used to build a multiphase equation of state (EOS) table for iron. Separate EOS tables were first constructed for each of the individual phases. The phase diagram and multiphase EOS were then determined from the Helmholtz free energies. The model includes four solid phases ([alpha],[gamma], [delta], and [var epsilon]) and a fluid phase (including the liquid, vapor, and supercritical regions). The model gives good agreement with experimental thermophysical data, static compression data, phase boundaries, and shock-wave measurements. Contributions from thermal electronic excitation, computed from a quantum-statistical-mechanical model, were found to be very important. This EOS covers a wide range of densities (0--1000 g/cm[sup 3]) and temperatures (0--1.2[times]10[sup 7] K). It is also applicable to RHA steel. The new EOS is used in hydrocode simulations of plate impact experiments, a nylon ball impact on steel, and the shaped charge perforation of an RHA plate. The new EOS table can be accessed through the SNL-SESAME library as material number 2150.

  18. Multiphase forces on bend structures – critical gas fraction for transition single phase gas to multiphase flow behaviour

    NARCIS (Netherlands)

    Belfroid, S.P.C.; Nennie, E.D.; Lewis, M.

    2016-01-01

    Piping structures are generally subjected to high dynamic loading due to multiphase forces. In particular subsea structures are very vulnerable as large flexibility is required to cope for instance with thermal stresses. The forces due to multiphase flow are characterized by a broadband spectrum

  19. Roll bonding of strained aluminium

    DEFF Research Database (Denmark)

    Staun, Jakob M.

    2003-01-01

    This report investigates roll bonding of pre-strained (å ~ 4) aluminium sheets to produce high strain material from high purity aluminium (99.996%) and commercial pure aluminium (99.6%). The degree of bonding is investigated by optical microscopy and ultrasonic scanning. Under the right...... circumstances both materials show good bonding, but the high purity material is excluded because of recrystallisation and the resulting loss of mechanical properties. The effect of cross stacking and roll bonding pre-strained sheets of the commercial purity material is investigated and some dependence...

  20. Microstructural characterization of Cu82.3Al8.3Mn9.4 shape memory alloy after rolling

    Directory of Open Access Journals (Sweden)

    Mirko Gojić

    2017-09-01

    Full Text Available In this paper, the microstructure of Cu82.3Al8.3Mn9.4 (in wt. % shape memory alloy after hot and cold rolling was investigated. The Cu82.3Al8.3Mn9.4 alloy was produced by a vertical continuous casting method in the form a cylinder rod of 8 mm in diameter. After the casting, hot and cold rolling was performed. By hot rolling a strip with a thickness of 1.75 mm was obtained, while by cold rolling a strip with a thickness of 1.02 mm was produced. After the rolling process, heat treatment was performed. Heat treatment was carried out by solution annealing at 900 °C held for 30 minutes and water quenched immediately after heating. The microstructure characterization of the investigated alloy was carried out by optical microscopy (OM, scanning electron microscopy (SEM equipped with a device for energy dispersive spectroscopy (EDS. Phase transformation temperatures and fusion enthalpies were determined by differential scanning calorimetry (DSC method. The homogenous martensite microstructure was confirmed by OM and SEM micrographs after casting. During rolling the two-phase microstructure occurred. Results of DSC analysis showed martensite start (Ms, martensite finish (Mf, austenite start (As and austenite finish (Af temperatures.

  1. Improvement of rolling 6 mm thin plates in plate rolling mill PT. Krakatau Posco

    Science.gov (United States)

    Pujiyanto, Hamdani

    2017-01-01

    A 6-mm thin plate is difficult to produce especially if the product requires wide size and high strength. Flatness is the main quality issue in rolling 6-mm plate using a 4-high reversing mill which use ±1100-mm work roll. Thus some methods are applied to overcome such issue in order to comply to customer quality requirement. Pre-rolling, rolling, and post-rolling conditions have to be considered comprehensively. Roll unit management will be the key factor before rolling condition. The roll unit itself has a significant impact on work roll crown wearness in relation with work roll intial crown and thermal crown. Work roll crown along with the modification of hydraulic gap control (HGC) could directly alter the flatness of the plate.

  2. A mass-conserving multiphase lattice Boltzmann model for simulation of multiphase flows

    Science.gov (United States)

    Niu, Xiao-Dong; Li, You; Ma, Yi-Ren; Chen, Mu-Feng; Li, Xiang; Li, Qiao-Zhong

    2018-01-01

    In this study, a mass-conserving multiphase lattice Boltzmann (LB) model is proposed for simulating the multiphase flows. The proposed model developed in the present study is to improve the model of Shao et al. ["Free-energy-based lattice Boltzmann model for simulation of multiphase flows with density contrast," Phys. Rev. E 89, 033309 (2014)] by introducing a mass correction term in the lattice Boltzmann model for the interface. The model of Shao et al. [(the improved Zheng-Shu-Chew (Z-S-C model)] correctly considers the effect of the local density variation in momentum equation and has an obvious improvement over the Zheng-Shu-Chew (Z-S-C) model ["A lattice Boltzmann model for multiphase flows with large density ratio," J. Comput. Phys. 218(1), 353-371 (2006)] in terms of solution accuracy. However, due to the physical diffusion and numerical dissipation, the total mass of each fluid phase cannot be conserved correctly. To solve this problem, a mass correction term, which is similar to the one proposed by Wang et al. ["A mass-conserved diffuse interface method and its application for incompressible multiphase flows with large density ratio," J. Comput. Phys. 290, 336-351 (2015)], is introduced into the lattice Boltzmann equation for the interface to compensate the mass losses or offset the mass increase. Meanwhile, to implement the wetting boundary condition and the contact angle, a geometric formulation and a local force are incorporated into the present mass-conserving LB model. The proposed model is validated by verifying the Laplace law, simulating both one and two aligned droplets splashing onto a liquid film, droplets standing on an ideal wall, droplets with different wettability splashing onto smooth wax, and bubbles rising under buoyancy. Numerical results show that the proposed model can correctly simulate multiphase flows. It was found that the mass is well-conserved in all cases considered by the model developed in the present study. The developed

  3. Validation of a 3-D, Thermo-Mechanically Coupled Model for Multi-Pass Rolling in a Reversing Mill

    Science.gov (United States)

    Rhee, Moono; Wang, Paul; Li, Ming; Becker, Richard

    2004-06-01

    A three dimensional numerical model simulating multi-pass, hot rolling on a reversing mill has been developed to analyze deformation patterns and shape changes of a rolled ingot. Validation simulations through 15 passes with an 86% reduction have been performed using the thermo-mechanically coupled model to track the evolution of the deformed ingot geometry. The heat transfer coefficient for thermal conduction between the rolls and slab has been estimated in accordance with experimental data, and heat transfer to the air and coolant outside of the roll bite is included. A hyperbolic sine model using the Zener-Hollomon parameter is used to capture the temperature and strain rate dependence of the aluminum alloy. A Coulomb friction model with a flow strength dependent maximum limit on the interfacial shear stress was employed between the rolls and ingot. Results of validation simulations and comparisons with experiments focusing on the ingot shape evolution are discussed.

  4. Magnetic properties and crystallographic textures of Fe 2.6% Si after 90% cold rolling plus different annealing

    Science.gov (United States)

    Salih, M. Z.; Weidenfeller, B.; Al-hamdany, N.; Brokmeier, H.-G.; Gan, W. M.

    2014-03-01

    The effect of rolling and annealing on the crystallographic texture and the magnetic properties of Fe-2.6% Si non-oriented electric steel during 90% cold rolling and different annealing temperature at (600 °C, 700 °C, 900 °C and 1100 °C) for 60 min and 20 min was analyzed. The 97% hot rolled as received material shows development of alpha and gamma fiber texture affecting on the magnetic properties at rolling and transverse direction. 90% cold rolling with moderate annealing temperature (up to 700 °C) and 60 min annealing time leads to better textures and improved magnetic properties. Due to coarse grained microstructure after annealing, neutron diffractions is an efficient tool for the analysis of Bulk texture of polycrystalline materials, well known for sufficient grain statistics and bulk texture measurement.

  5. The effect of roll with passive segment on the planetary rolling process

    Directory of Open Access Journals (Sweden)

    Qing-Ling Zeng

    2015-03-01

    Full Text Available In three-roll planetary rolling process, there is secondary torsion phenomenon that may lead to rolling instability. This article proposed a new idea to alleviate the secondary torsion phenomenon by dividing the secondary torsion segment out of the roll as an independent and passive one. To study the performance of the roll with passive segment, the three-dimensional finite element models of planetary rolling process using actual roll or new roll with passive segment involving elastic–plastic and thermal–mechanical coupling were established by the software ABAQUS/Explicit, and a series of analysis had been done successfully. The rolling temperature and rolling force of planetary mill were in good agreement with the measured results, which indicated that the finite element method would supply important reference merit for three-dimensional thermo-mechanical simulation of the three-roll planetary rolling process. Comparing the simulation results of the two models, the results indicated that the change in the roll structure had just a little influence on the metal deformation, temperature, and rolling force, but it lessened the secondary torsion deformation effectively and improved the outside roundness of the rolled tube slightly. The research provided a new idea for the roll design of three-roll planetary mill (PSW.

  6. Effect of Rolling and Subsequent Annealing on Microstructure, Microtexture, and Properties of an Experimental Duplex Stainless Steel

    Science.gov (United States)

    Mandal, Arka; Patra, Sudipta; Chakrabarti, Debalay; Singh, Shiv Brat

    2017-12-01

    A lean duplex stainless steel (LDSS) has been prepared with low-N content and processed by different thermo-mechanical schedules, similar to the industrial processing that comprised hot-rolling, cold-rolling, and annealing treatments. The microstructure developed in the present study on low-N LDSS has been compared to that of high-N LDSS as reported in the literature. As N is an austenite stabilizer, lower-N content reduced the stability of austenite and the austenite content in low-N LDSS with respect to the conventional LDSS. Due to low stability of austenite in low-N LDSS, cold rolling resulted in strain-induced martensitic transformation and the reversion of martensite to austenite during subsequent annealing contributed to significant grain refinement within the austenite regions. δ-ferrite grains in low-N LDSS, on the other hand, are refined by extended recovery mechanism. Initial solidification texture (mainly cube texture) within the δ-ferrite region finally converted into gamma-fiber texture after cold rolling and annealing. Although MS-brass component dominated the austenite texture in low-N LDSS after hot rolling and cold rolling, that even transformed into alpha-fiber texture after the final annealing. Due to the significant grain refinement and formation of beneficial texture within both austenite and ferrite, good combination of strength and ductility has been achieved in cold-rolled and annealed sample of low-N LDSS steel.

  7. Effect of Rolling and Subsequent Annealing on Microstructure, Microtexture, and Properties of an Experimental Duplex Stainless Steel

    Science.gov (United States)

    Mandal, Arka; Patra, Sudipta; Chakrabarti, Debalay; Singh, Shiv Brat

    2017-10-01

    A lean duplex stainless steel (LDSS) has been prepared with low-N content and processed by different thermo-mechanical schedules, similar to the industrial processing that comprised hot-rolling, cold-rolling, and annealing treatments. The microstructure developed in the present study on low-N LDSS has been compared to that of high-N LDSS as reported in the literature. As N is an austenite stabilizer, lower-N content reduced the stability of austenite and the austenite content in low-N LDSS with respect to the conventional LDSS. Due to low stability of austenite in low-N LDSS, cold rolling resulted in strain-induced martensitic transformation and the reversion of martensite to austenite during subsequent annealing contributed to significant grain refinement within the austenite regions. δ-ferrite grains in low-N LDSS, on the other hand, are refined by extended recovery mechanism. Initial solidification texture (mainly cube texture) within the δ-ferrite region finally converted into gamma-fiber texture after cold rolling and annealing. Although MS-brass component dominated the austenite texture in low-N LDSS after hot rolling and cold rolling, that even transformed into alpha-fiber texture after the final annealing. Due to the significant grain refinement and formation of beneficial texture within both austenite and ferrite, good combination of strength and ductility has been achieved in cold-rolled and annealed sample of low-N LDSS steel.

  8. Rolling Cylinder Phase 1bis

    DEFF Research Database (Denmark)

    Margheritini, Lucia

    This report has been prepared under the contract agreement between Aalborg Universitet and Storper Innovation ApS. The report has been written by Lucia Margheritini (lm@civil.aau.dk) who is also responsible for the data analysis. This report is the continuation of the previous report “Rolling...

  9. Rolling motion in moving droplets

    Indian Academy of Sciences (India)

    We quantify the contribution of rolling motion for any intermediate shape, and recently obtained a universal curve for the amount of ... limits are well studied, intermediate contact angles are studied much less. They are harder to analyse as ..... This is the strain rate tensor in the principal coordinates, which represents the total ...

  10. The Discovery of Rolling Circle Amplification and Rolling Circle Transcription.

    Science.gov (United States)

    Mohsen, Michael G; Kool, Eric T

    2016-11-15

    Nucleic acid amplification is a hugely important technology for biology and medicine. While the polymerase chain reaction (PCR) has been highly useful and effective, its reliance on heating and cooling cycles places some constraints on its utility. For example, the heating step of PCR can destroy biological molecules under investigation and heat/cool cycles are not applicable in living systems. Thus, isothermal approaches to DNA and RNA amplification are under widespread study. Perhaps the simplest of these are the rolling circle approaches, including rolling circle amplification (RCA) and rolling circle transcription (RCT). In this strategy, a very small circular oligonucleotide (e.g., 25-100 nucleotides in length) acts as a template for a DNA or an RNA polymerase, producing long repeating product strands that serve as amplified copies of the circle sequence. Here we describe the early developments and studies involving circular oligonucleotides that ultimately led to the burgeoning rolling circle technologies currently under development. This Account starts with our studies on the design of circular oligonucleotides as novel DNA- and RNA-binding motifs. We describe how we developed chemical and biochemical strategies for synthesis of well-defined circular oligonucleotides having defined sequence and open (unpaired) structure, and we outline the unusual ways in which circular DNAs can interact with other nucleic acids. We proceed next to the discovery of DNA and RNA polymerase activity on these very small cyclic DNAs. DNA polymerase "rolling circle" activities were discovered concurrently in our laboratory and that of Andrew Fire. We describe the surprising efficiency of this process even on shockingly small circular DNAs, producing repeating DNAs thousands of nucleotides in length. RNA polymerase activity on circular oligonucleotides was first documented in our group in 1995; especially surprising in this case was the finding that the process occurs efficiently

  11. The Work Softening by Deformation-Induced Disordering and Cold Rolling of 6.5 wt pct Si Steel Thin Sheets

    Science.gov (United States)

    Wang, Xianglong; Li, Haoze; Zhang, Weina; Liu, Zhenyu; Wang, Guodong; Luo, Zhonghan; Zhang, Fengquan

    2016-09-01

    As-cast strip of 6.5 wt pct Si steel was fabricated by twin-roll strip casting. After hot rolling at 1323 K (1050 °C), thin sheets with the thickness of 0.35 mm were produced by warm rolling at 373 K (100 °C) with rolling reductions of 15, 25, 35, 45, 55, and 65 pct. Influence of warm rolling reduction on ductility was investigated by room temperature bending test. The measurement of macro-hardness showed that "work softening" could begin when the warm rolling reduction exceeded 35 pct. The room temperature ductility of the thin sheets gradually increased with the increase of warm rolling reductions, and the plastic deformation during bending began to form when the warm rolling reduction was greater than 45 pct, the 65 pct rolled thin sheet exhibited the maximum plastic deformation of about 0.6 pct during bending at room temperature, with a few small dimples having been observed on the fracture surfaces. B2-ordered domains were formed in the 15, 25, 35, 45, and 55 pct rolled specimens, and their average size decreased with the increase of warm rolling reductions. By contrast, no B2-ordered domain could be found in the 65 pct rolled specimen. It had been observed that large-ordered domains could be split into several small parts by the slip of partial super-dislocations during warm rolling, which led to significant decrease of the order degree to cause the phenomenon of deformation-induced disordering. On the basis of these results, cold rolling schedule was developed to successfully fabricate 0.25-mm-thick sheets with good surface qualities and magnetic properties from warm rolled sheets.

  12. Annealing of (DU-10Mo)-Zr Co-Rolled Foils

    Energy Technology Data Exchange (ETDEWEB)

    Pacheco, Robin Montoya [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Alexander, David John [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Mccabe, Rodney James [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Clarke, Kester Diederik [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Scott, Jeffrey E. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Montalvo, Joel Dwayne [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Papin, Pallas [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Ansell, George S. [Colorado School of Mines, Golden, CO (United States)

    2017-01-20

    Producing uranium-10wt% molybdenum (DU-10Mo) foils to clad with Al first requires initial bonding of the DU-10Mo foil to zirconium (Zr) by hot rolling, followed by cold rolling to final thickness. Rolling often produces wavy (DU-10Mo)-Zr foils that should be flattened before further processing, as any distortions could affect the final alignment and bonding of the Al cladding to the Zr co-rolled surface layer; this bonding is achieved by a hot isostatic pressing (HIP) process. Distortions in the (DU-10Mo)-Zr foil may cause the fuel foil to press against the Al cladding and thus create thinner or thicker areas in the Al cladding layer during the HIP cycle. Post machining is difficult and risky at this stage in the process since there is a chance of hitting the DU-10Mo. Therefore, it is very important to establish a process to flatten and remove any waviness. This study was conducted to determine if a simple annealing treatment could flatten wavy foils. Using the same starting material (i.e. DU-10Mo coupons of the same thickness), five different levels of hot rolling and cold rolling, combined with five different annealing treatments, were performed to determine the effect of these processing variables on flatness, bonding of layers, annealing response, microstructure, and hardness. The same final thickness was reached in all cases. Micrographs, textures, and hardness measurements were obtained for the various processing combinations. Based on these results, it was concluded that annealing at 650°C or higher is an effective treatment to appreciably reduce foil waviness.

  13. Shock Scattering in a Multiphase Flow Model

    Energy Technology Data Exchange (ETDEWEB)

    Klem, D

    2003-04-08

    Multiphase flow models have been proposed for use in situations which have combined Rayleigh-Taylor (RTI) and Richtmyer-Meshkov (RMI) instabilities. Such an approach work poorly for the case of a heavy to light shock incidence on a developed interface. The physical original of this difficulty is traced to an inadequate model of the interfacial pressure term as it appears in the momentum and turbulence kinetic energy equations. Constraints on the form of a better model from a variety of sources are considered. In this context it is observed that a new constraint on closures arises. This occurs because of the discontinuity within the shock responsible for the RMI. The proposed model (Shock Scattering) is shown to give useful results.

  14. Multiphase flow dynamics 5 nuclear thermal hydraulics

    CERN Document Server

    Kolev, Nikolay Ivanov

    2015-01-01

    This Volume 5 of the successful book package "Multiphase Flow Dynamics" is devoted to nuclear thermal hydraulics which is a substantial part of nuclear reactor safety. It provides knowledge and mathematical tools for adequate description of the process of transferring the fission heat released in materials due to nuclear reactions into its environment. It step by step introduces into the heat release inside the fuel, temperature fields in the fuels, the "simple" boiling flow in a pipe described using ideas of different complexity like equilibrium, non equilibrium, homogeneity, non homogeneity. Then the "simple" three-fluid boiling flow in a pipe is described by gradually involving the mechanisms like entrainment and deposition, dynamic fragmentation, collisions, coalescence, turbulence. All heat transfer mechanisms are introduced gradually discussing their uncertainty. Different techniques are introduced like boundary layer treatments or integral methods. Comparisons with experimental data at each step demons...

  15. Multiphase Flow Dynamics 5 Nuclear Thermal Hydraulics

    CERN Document Server

    Kolev, Nikolay Ivanov

    2012-01-01

    The present Volume 5 of the successful book package "Multiphase Flow Dynamics" is devoted to nuclear thermal hydraulics which is a substantial part of nuclear reactor safety. It provides knowledge and mathematical tools for adequate description of the process of transferring the fission heat released in materials due to nuclear reactions into its environment. It step by step introduces into the heat release inside the fuel, temperature fields in the fuels, the "simple" boiling flow in a pipe described using ideas of different complexity like equilibrium, non equilibrium, homogeneity, non homogeneity. Then the "simple" three-fluid boiling flow in a pipe is described by gradually involving the mechanisms like entrainment and deposition, dynamic fragmentation, collisions, coalescence, turbulence. All heat transfer mechanisms are introduced gradually discussing their uncertainty. Different techniques are introduced like boundary layer treatments or integral methods. Comparisons with experimental data at each step...

  16. Local mean multiphase segmentation with HMMF models

    DEFF Research Database (Denmark)

    Hansen, Jacob Daniel Kirstejn; Lauze, Francois Bernard

    2017-01-01

    This paper presents two similar multiphase segmentation methods for recovery of segments in complex weakly structured images, with local and global bias fields, because they can occur in some X-ray CT imaging modalities. Derived from the Mumford-Shah functional, the proposed methods assume a fixed...... number of classes. They use local image average as discriminative features. Region labels are modelled by Hidden Markov Measure Field Models. The resulting problems are solved by straightforward alternate minimisation methods, particularly simple in the case of quadratic regularisation of the labels. We...... demonstrate the proposed methods’ capabilities on synthetic data using classical segmentation criteria as well as criteria specific to geoscience. We also present a few examples using real data....

  17. Aerodynamics of stratovolcanoes during multiphase processes

    Science.gov (United States)

    Doronzo, Domenico M.; Martí, Joan; Sulpizio, Roberto; Dellino, Pierfrancesco

    2012-01-01

    Pyroclastic density currents (PDCs) are gas-particle flows generated during explosive eruptions, which are often erupted over the flanks of stratovolcanoes. These volcanoes may have different shapes, which can affect the flow aerodynamics and hence the depositional processes. Here, multiphase numerical simulations are carried out in order to define semiquantitative relationships among the PDC behavior, particle response, and deposit formation. Three stratovolcano shapes are used: straight, convex and concave, and, by means of numerical simulations, their effects both on the flow structure and depositional processes are highlighted. The current starts moving as a homogeneous flow, and then it rapidly evolves to a turbulent boundary layer moving in contact with the ground, overlaid by a companion wake region. Results show that thin boundary layers produce thick deposits of massive layers, whereas thick boundary layers produce thin laminated deposits. Moreover, concave wake regions would produce thick massive deposits of fine ash, whereas convex wake regions would produce thin ash deposits.

  18. Multiphase Flow and Fluidization Continuum and Kinetic Theory Descriptions

    CERN Document Server

    Gidaspow, Dimitri

    1994-01-01

    Useful as a reference for engineers in industry and as an advanced level text for graduate engineering students, Multiphase Flow and Fluidization takes the reader beyond the theoretical to demonstrate how multiphase flow equations can be used to provide applied, practical, predictive solutions to industrial fluidization problems. Written to help advance progress in the emerging science of multiphase flow, this book begins with the development of the conservation laws and moves on through kinetic theory, clarifying many physical concepts (such as particulate viscosity and solids pressure) and i

  19. 2nd International Conference on Multiphase Flow - ICMF '95

    CERN Document Server

    Fukano, T; Bataille, Jean

    1995-01-01

    There is increasing world-wide interest in obtaining an understanding of various multiphase flow phenomena and problems in terms of a common language of multiphase flow. This volume contains state-of-the-art papers which have been contributed from all over the world by experts working on all aspects of multiphase flows. The volume also highlights international technology-sharing in the fields of energy, environment and public health, in order to create a brighter and sustainable future for man and for all life in the next century. It is intended that this volume will serve as a major source of

  20. Development of a Press-Hardened Steel Suitable for Thin Slab Direct Rolling Processing

    Science.gov (United States)

    Lee, Jewoong; De Cooman, Bruno C.

    2015-01-01

    The thin slab casting and direct rolling process is a hot-rolled strip production method which has maintained commercial quality steel grades as a major material in many industrial applications due to its low processing cost. Few innovative products have however been developed specifically for production by thin slab direct rolling. Press hardening or hot press forming steel grades which are now widely used to produce structural automotive steel parts requiring ultra-high strength and formability may however offer an opportunity for thin slab direct rolling-specific ultra-high strength products. In this work, a newly designed press hardening steel grade developed specifically for thin slab direct rolling processing is presented. The press hardening steel has a high nitrogen content compared with press hardening steel grades produced by conventional steelmaking routes. Boron and titanium which are key alloying additions in conventional press hardening steel such as the 22MnB5 press hardening steel grade are not utilized. Cr is added in the press hardening steel to obtain the required hardenability. The properties of the new thin slab direct rolling-specific 22MnCrN5 press hardening steel grade are reviewed. The evolution of the microstructure and mechanical properties with increasing amounts of Cr additions from 0.6 to 1.4 wt pct and the effect of the cooling rate during die-quenching were studied by means of laboratory simulations. The selection of the optimum chemical composition range for the thin slab direct rolling-specific 22MnCrN5 steel in press hardening heat treatment conditions is discussed.

  1. Influence of the Radiation Shield on the Temperature of Rails Rolled in the Reversing Mill

    Directory of Open Access Journals (Sweden)

    Gołdasz A.

    2015-04-01

    Full Text Available The paper presents a mathematical model of heat transfer during cooling of hot-rolled rails in the reversing mill. The influence of the radiation shield on the temperature of rolled rails has been analyzed. The heat transfer model for cooling a strip covered by the thermal shield has been presented. The two types of shields build of steel and aluminum sheets separated with insulating layer have been studded. Calculations have been performed with self developed software which utilizes the finite element method.

  2. Softening Behavior of a Cold Rolled High-Mn Twinning-Induced Plasticity Steel

    Science.gov (United States)

    Dastranjy Nezhadfar, P.; Rezaeian, A.; Sojudi Papkiadeh, M.

    2015-10-01

    The present study deals with the static and dynamic microstructural evolution of a high-Mn twinning-induced plasticity steel. Static recrystallization (SRX) is considered through cold rolling followed by annealing with different holding times. Dynamic recrystallization (DRX) was explored by hot compression tests at different temperatures and strain rates. The microstructural observations demonstrated that new grains nucleate at the prior grain boundaries and grain size decreased when cold rolling was followed by annealing. Additionally to the grain size reduction due to the SRX, nucleation sites for DRX increased. It is shown that flow stress level increased as a result of grain refinement caused by static and DRX.

  3. Perovskite solar cells for roll-to-roll fabrication

    Directory of Open Access Journals (Sweden)

    Uddin Ashraf

    2017-01-01

    Full Text Available Perovskite solar cell (PSCs is considered as the game changer in emerging photovoltaics technology. The highest certified efficiency is 22% with high temperature processed (∼500 °C TiO2 based electron transport layer (ETL. High temperature process is a rudimentary hindrance towards roll-to-roll processing of PSCs on flexible substrates. Low temperature solution process (<150 °C ZnO based ETL is one of the most promising candidate for large scale roll-to-roll fabrication of cells as it has nearly identical electron affinity (4.2 eV of TiO2. The mixed organic perovskite (MA0.6FA0.4PbI3 devices with Al doped ZnO (AZO ETL demonstrate average cell efficiency over 16%, which is the highest ever reported efficiency for this device configuration. The energy level alignment and related interfacial charge transport dynamics at the interface of ZnO and perovskite films and the adjacent charge transport layers are investigated. Significantly improved device stability, hysteresis free device photocurrent have been observed in MA0.6FA0.4PbI3 cells. A systematic electrochemical impedance spectroscopy, frequency dependent capacitance spectra, surface morphology and topography characterization have been conducted to understand the role of interfacial electronic properties between perovskite and neighbouring layers in perovskite device. A standardized degradation study, interfacial electronic property and capacitive spectra analysis of aged device, have been measured to understand the enhanced device stability in mixed MA0.6FA0.4PbI3 cells. Slow perovskite material decomposition rate and augmented device lifetime with AZO based devices have been found to be correlated with the more hydrophobic and acidic nature of AZO surface compared to pristine ZnO film.

  4. Precision forming machine with rolling plate cross wedge rolling

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Roller cross wedge rolling(CWR)machines have high rigidity, but sector dies are difficult to process. Plate CWR machines have low rigidity and need large floor space, but plate dies are easy to process. Neither roller CWR machine nor plate CWR machine can produce larger workpieces. Based on the above conclusions, this paper presents the mechanical principle of the precision forming machine with rolling plate CWR. Then, its design principle and machine construction are presented. There are a top press roller above the upper sliding plate and a bottom press roller under the lower sliding plate. The press rollers make rolling contact with the sliding plates. The plate dies are mounted on the upper and lower sliding plates, respectively. Furthermore, the axes of both press rollers and centerline of work-piece always keep in the identical vertical plane during forming process. These make the machine retain advantages of high rigidity for roller CWR machine and simpleness of manufacturing dies for plate CWR machine, and abandon defects of poor rigidity for plate CWR machine and difficulty of manufac-turing dies for roller CWR machine. Moreover, the machine can produce larger workpieces.

  5. Reconstruction of constant slow-roll inflation

    Science.gov (United States)

    Gao, Qing

    2017-09-01

    Using the relations between the slow-roll parameters and the power spectra for the single field slow-roll inflation, we derive the scalar spectral tilt n s and the tensor to scalar ratio r for the constant slow-roll inflation, and obtain the constraint on the slow-roll parameter η from the Planck 2015 results. The inflationary potential for the constant slow-roll inflation is then reconstructed in the framework of both general relativity and the scalar-tensor theory of gravity, and compared with the recently reconstructed E model potential. In the strong coupling limit, we show that the η attractor is reached.

  6. Roll type conducting polymer legs for rigid-flexible thermoelectric generator

    Directory of Open Access Journals (Sweden)

    Teahoon Park

    2017-07-01

    Full Text Available A roll-type conducting polymer film was explored as a flexible organic p-type thermoelectric leg using poly(3,4-ethylenedioxythiophene (PEDOT doped with tosylate. The PEDOT films were prepared through solution casting polymerization and rolled up for a roll-type leg. Due to the high flexibility, the roll-type PEDOT leg enabled easy contact to both top and bottom electrodes. Simulation on the dynamic heat transfer and convective cooling for a vertically roosted rod- and roll-type PEDOT leg showed that the temperature difference (ΔT between the hot and cold sides of the leg was much higher in the roll than that of the rod. The PEDOT legs were integrated with n-type Bi2Te3 blocks, to give a 36-couple rigid-flexible thermoelectric generator (RF-TEG. The maximum output voltage from the 36-couple RF-TEG under a ΔT of 7.9 K was determined as 36.7 mV along with a high output power of 115 nW. A wearable RF-TEG was prepared upon the combination of the 36-couple RF-TEG with an arm warmer, to afford an output voltage of 10.6 mV, which was generated constantly and steadily from human wrist heat.

  7. Mathematical modelling of ultrasound propagation in multi-phase flow

    DEFF Research Database (Denmark)

    Simurda, Matej

    2017-01-01

    Transit-time ultrasonic flow meter is a well established and widely used method for measuring flow of fluids. However, its application when multi-phase flow conditions occur remains to be a challenging task, particularly in industrial applications. The presence of the multi-phase flow typically....... A good agreement (error below $2.1$ \\%) is found. The approach is afterwards used on a large set of experimental measurements conducted on an industrial multi-phase flow rig. It is demonstrated how the model can be used to give a good estimate of the signal deviation for a given gas-void fraction...... and size of the secondary phase inclusions. The presented work is, to the best of the author's knowledge, the only study available in the open literature that discusses simulation of ultrasonic flow meters under multi-phase flow conditions and its comparison to experimental measurements to such extent....

  8. Effect of cold rolling on microstructure and mechanical property of extruded Mg–4Sm alloy during aging

    Energy Technology Data Exchange (ETDEWEB)

    Li, Rongguang, E-mail: lirongguang1980@126.com [School of Mechanical Engineering, Shenyang University of Chemical Technology, Shenyang 110142 (China); Xin, Renlong; Chapuis, Adrien; Liu, Qing [School of Materials Science and Engineering, Chongqing University, Chongqing 400045 (China); Fu, Guangyan; Zong, Lin; Yu, Yongmei; Guo, Beitao; Guo, Shuguo [School of Mechanical Engineering, Shenyang University of Chemical Technology, Shenyang 110142 (China)

    2016-02-15

    Microstructure and mechanical properties of the Mg–4Sm (wt.%) alloy, prepared via combined processes of extrusion, cold rolling and aging, have been investigated. The hot extruded alloy exhibits a weak rare earth magnesium alloy texture with < 11 − 21 >//ED, while the cold-rolled alloy shows a stronger basal texture with < 0001 >//ND. Many tensile twins and double twins are observed in grains after rolling. The cold-rolled alloy shows a weak age-hardening response compared with the extruded alloy, which is the result of more precipitation in the twin boundary during aging. The rolled alloy exhibits almost no precipitate free zone during aging compared with the extruded alloy. The higher proof stress of the rolled alloy in peak-aged condition is attributed to the presence of twin boundaries, stronger basal texture, higher dislocation density, and the suppression of precipitate free zone compared with the extruded alloy. - Highlights: • No precipitate free zone appears in cold-rolled alloy after aging. • Segregation and precipitates are observed in twin boundaries and grain boundaries. • Cold-rolled alloy shows a weak age-hardening response.

  9. Generalized Slow Roll for Tensors

    OpenAIRE

    Hu, Wayne

    2014-01-01

    The recent BICEP2 detection of degree scale CMB B-mode polarization, coupled with a deficit of observed power in large angle temperature anisotropy, suggest that the slow-roll parameter $\\epsilon_H$, the fractional variation in the Hubble rate per efold, is both relatively large and may evolve from an even larger value on scales greater than the horizon at recombination. The relatively large tensor contribution implied also requires finite matching features in the tensor power spectrum for an...

  10. Nanogrid rolling circle DNA sequencing

    Energy Technology Data Exchange (ETDEWEB)

    Church, George M.; Porreca, Gregory J.; Shendure, Jay; Rosenbaum, Abraham Meir

    2017-04-18

    The present invention relates to methods for sequencing a polynucleotide immobilized on an array having a plurality of specific regions each having a defined diameter size, including synthesizing a concatemer of a polynucleotide by rolling circle amplification, wherein the concatemer has a cross-sectional diameter greater than the diameter of a specific region, immobilizing the concatemer to the specific region to make an immobilized concatemer, and sequencing the immobilized concatemer.

  11. Direct Numerical Simulation of Multiphase flow over Realistic Superhydrophobic Surfaces

    Science.gov (United States)

    Alame, Karim; Mahesh, Krishnan

    2017-11-01

    Direct numerical simulations are performed using the volume of fluid methodology, for turbulent channel flow of water over a realistic superhydrophobic surface, which traps air. The surface is obtained from scanned data of the real sprayed surface. Multiphase laminar Couette flow and turbulent channel cases are examined. Drag reduction for different interface heights are shown, and the effect of turbulence on multiphase flow over rough surfaces is discussed. This work is supported by the Office of Naval Research.

  12. A multi-phase flow model for electrospinning process

    Directory of Open Access Journals (Sweden)

    Xu Lan

    2013-01-01

    Full Text Available An electrospinning process is a multi-phase and multi-physicical process with flow, electric and magnetic fields coupled together. This paper deals with establishing a multi-phase model for numerical study and explains how to prepare for nanofibers and nanoporous materials. The model provides with a powerful tool to controlling over electrospinning parameters such as voltage, flow rate, and others.

  13. Oscillatory multiphase flow strategy for chemistry and biology

    OpenAIRE

    Abolhasani, Milad; Jensen, Klavs F.

    2016-01-01

    Continuous multiphase flow strategies are commonly employed for high-throughput parameter screening of physical, chemical, and biological processes as well as continuous preparation of a wide range of fine chemicals and micro/nano particles with processing times up to 10 min. The inter-dependency of mixing and residence times, and their direct correlation with reactor length have limited the adaptation of multiphase flow strategies for studies of processes with relatively long processing time...

  14. Fundamentals of Turbulent and Multi-Phase Combustion

    CERN Document Server

    Kuo, Kenneth Kuan-yun

    2012-01-01

    Detailed coverage of advanced combustion topics from the author of Principles of Combustion, Second Edition Turbulence, turbulent combustion, and multiphase reacting flows have become major research topics in recent decades due to their application across diverse fields, including energy, environment, propulsion, transportation, industrial safety, and nanotechnology. Most of the knowledge accumulated from this research has never been published in book form-until now. Fundamentals of Turbulent and Multiphase Combustion presents up-to-date, integrated coverage of the fundamentals of turbulence

  15. Low energy gamma ray attenuation in multiphase water

    Science.gov (United States)

    Singh, Jag J.; Sprinkle, Danny R.; Eftekhari, Abe

    1990-01-01

    A gauging system is proposed to enable monitoring of slush density, solid-liquid interface, and slush level as well as its flow rate. It is based on the principle that the electromagnetic radiation mass attenuation coefficient of a multiphase chemical compound is constant for all relative phase concentrations. Results showing the essential constancy of mass attenuation coefficients for single-phase water vapor, liquid water, ice, and multiphase mixtures of water/ice are described.

  16. Fundamentals of multiphase, gas-solid and gas-liquid flows in porous media

    Science.gov (United States)

    Mazaheri, Ali Reza

    This thesis is concerned with fundamentals and applications of multiphase and particulate flows. The study contains three parts covering gas-liquid flows through porous media, gas-solid flows and Chemical-Mechanical Polishing (CMP). A continuum model for multiphase fluid flows through poro-elastic media is developed. It is shown that the present theory leads to the extended Darcy's law and contains, as its special case, Biot's theory of saturated poro-elastic media. The capillary pressure formulation derived from the new model is used and the equation governing the evolution of the saturation and its temporal variation in porous media is derived. The resulting nonlinear diffusion equation is then solved numerically. The results show that the capillary hysteresis occurs when the temporal variation of saturation is included. Application of the developed model to CO2 sequestration is discussed. Computer simulations of dilute Gas-Solid flows in complex geometry regions are studied. A procedure for handling particle trajectory analysis in unstructured grid is developed. Examples of particle transport and removal in human lung and hot-gas cleaning systems are presented. The simulation results for the human lung show that the capture efficiency is affected by the turbulence in the upper three bifurcation airways. Computer simulations of gas-solid flows in hot-gas cleaning for a demonstration scale filtration system is studied in details. Alternative designs of the filter vessel are proposed. The corresponding vessel performance are numerically simulated. Chemical mechanical polishing (CMP) has become critical to the fabrication of advanced multilevel integrated circuit in microelectronic industry. The effect of course surface roughness of abrasive particles on the polishing rate in CMP is studied. The effects of slurry pH and double layer attraction and repulsion on chemical-mechanical polishing are also studied. It is shown that the slurry pH and colloidal forces

  17. Finite Element Modeling of the Skew Rolling Process

    Science.gov (United States)

    He, Ming; Sawamiphakdi, Krich; Perez, Anthony J.; Daiger, Kevin P.

    2004-06-01

    A helical skew rolling process is a continuous hot forming process that produces near net-shape parts from tubing for hard turning or machining to the finished parts. The process can challenge forging processes in a number of applications by its high production rate and ability of forming intricate geometry. Because of its technical complexity, a number of tests have to be performed to improve and validate the design before a part can be put into production. To reduce the design lead-time and cost as well as improving the production quality, developing and implementing the finite element analysis procedures in design is an inevitable step. In literature, it has not been seen that the numerical simulation is applied to the skew rolling process so far. Simulation of the skew rolling is in a complicated three-dimensional metal large-deformation category, characterized by its severe mesh distortion and consistent contact and separation between the workpiece and dies. This paper describes the new development in finite element modeling of the skew rolling process and demonstrates the application of finite element modeling to aid the design of tooling and process parameters. By the use of the DEFORM-3D finite element program, the simulations can predict the geometry and some defects in parts reasonably well agreed with the actual products. However, one of the key issues is simulation time due to the nature of the nonlinear finite element method and the Lagrangian formulation adopted in the DEFORM-3D program. Solving nonlinear algebraic equations in each time step combined with iterative procedures is very computationally demanding and time consuming. Repeatedly reduction in time step size to satisfy the contact criterion prolongs the simulation significantly. Therefore, the improvement in the finite element theories and solving methods is necessary before the simulation can achieve reasonable timing.

  18. Effects of rolling temperature on microstructure, texture, formability and magnetic properties in strip casting Fe-6.5 wt% Si non-oriented electrical steel

    Science.gov (United States)

    Liu, Hai-Tao; Li, Hao-Ze; Li, Hua-Long; Gao, Fei; Liu, Guo-Huai; Luo, Zhong-Han; Zhang, Feng-Quan; Chen, Sheng-Lin; Cao, Guang-Ming; Liu, Zhen-Yu; Wang, Guo-Dong

    2015-10-01

    Fe-6.5 wt% Si non-oriented electrical steel sheets with a thickness of 0.50 mm were produced by using a new processing route: strip casting followed by hot rolling, intermediate temperature (150-850 °C) rolling and final annealing. The present study focused on exploring the effects of rolling temperature varying from 150 to 850 °C on the microstructure and texture evolution, the formability and final magnetic properties. The microstructure and texture evolution at the various processing steps were investigated in detail by using OM, XRD, EBSD and TEM. It was found that the formability during rolling, the microstructure and texture before and after annealing and final magnetic properties highly depended on rolling temperature. The formability during rolling was gradually improved with increasing rolling temperature due to the slipping of dislocation. In particular, the rolling temperature dominated the formation of in-grain shear bands in the rolled microstructure, which played an important role in the development of final recrystallization microstructure and texture. In the case of lower temperature (150-450 °C) rolling, an inhomogeneous microstructure with a large amount of in-grain shear bands was formed in the rolled sheets, which finally resulted in a fine and inhomogeneous annealing microstructure dominated by mild λ-fiber texture composed of cube and {001} components and α*-fiber texture concentrated on {115} component. By contrast, in the case of higher temperature (650-850 °C) rolling, a relatively homogeneous microstructure without in-grain shear bands was formed instead in the rolled sheets, which finally led to a coarse and relatively homogeneous annealing microstructure characterized by strong α-fiber and γ-fiber texture. Accordingly, on the whole, both the magnetic induction (B8 and B50) and iron loss (P15/50 and P10/400) decreased with raising rolling temperature.

  19. FOREWORD: International Symposium of Cavitation and Multiphase Flow (ISCM 2014)

    Science.gov (United States)

    Wu, Yulin

    2015-01-01

    The International Symposium on Cavitation and Multiphase Flow (ISCM 2014) was held in Beijing, China during 18th-21st October, 2014, which was jointly organized by Tsinghua University, Beijing, China and Jiangsu University, Zhenjiang, China. The co-organizer was the State Key Laboratory of Hydroscience and Engineering, Beijing, China. Cavitation and multiphase flow is one of paramount topics of fluid mechanics with many engineering applications covering a broad range of topics, e.g. hydraulic machinery, biomedical engineering, chemical and process industry. In order to improve the performances of engineering facilities (e.g. hydraulic turbines) and to accelerate the development of techniques for medical treatment of serious diseases (e.g. tumors), it is essential to improve our understanding of cavitation and Multiphase Flow. For example, the present development towards the advanced hydrodynamic systems (e.g. space engine, propeller, hydraulic machinery system) often requires that the systems run under cavitating conditions and the risk of cavitation erosion needs to be controlled. The purpose of the ISCM 2014 was to discuss the state-of-the-art cavitation and multiphase flow research and their up-to-date applications, and to foster discussion and exchange of knowledge, and to provide an opportunity for the researchers, engineers and graduate students to report their latest outputs in these fields. Furthermore, the participants were also encouraged to present their work in progress with short lead time and discuss the encountered problems. ISCM 2014 covers all aspects of cavitation and Multiphase Flow, e.g. both fundamental and applied research with a focus on physical insights, numerical modelling and applications in engineering. Some specific topics are: Cavitating and Multiphase Flow in hydroturbines, pumps, propellers etc. Numerical simulation techniques Cavitation and multiphase flow erosion and anti-erosion techniques Measurement techniques for cavitation and

  20. Uncertainty Quantification of Multi-Phase Closures

    Energy Technology Data Exchange (ETDEWEB)

    Nadiga, Balasubramanya T. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Baglietto, Emilio [Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States)

    2017-10-27

    In the ensemble-averaged dispersed phase formulation used for CFD of multiphase ows in nuclear reactor thermohydraulics, closures of interphase transfer of mass, momentum, and energy constitute, by far, the biggest source of error and uncertainty. Reliable estimators of this source of error and uncertainty are currently non-existent. Here, we report on how modern Validation and Uncertainty Quanti cation (VUQ) techniques can be leveraged to not only quantify such errors and uncertainties, but also to uncover (unintended) interactions between closures of di erent phenomena. As such this approach serves as a valuable aide in the research and development of multiphase closures. The joint modeling of lift, drag, wall lubrication, and turbulent dispersion|forces that lead to tranfer of momentum between the liquid and gas phases|is examined in the frame- work of validation of the adiabatic but turbulent experiments of Liu and Banko , 1993. An extensive calibration study is undertaken with a popular combination of closure relations and the popular k-ϵ turbulence model in a Bayesian framework. When a wide range of super cial liquid and gas velocities and void fractions is considered, it is found that this set of closures can be validated against the experimental data only by allowing large variations in the coe cients associated with the closures. We argue that such an extent of variation is a measure of uncertainty induced by the chosen set of closures. We also nd that while mean uid velocity and void fraction pro les are properly t, uctuating uid velocity may or may not be properly t. This aspect needs to be investigated further. The popular set of closures considered contains ad-hoc components and are undesirable from a predictive modeling point of view. Consequently, we next consider improvements that are being developed by the MIT group under CASL and which remove the ad-hoc elements. We use non-intrusive methodologies for sensitivity analysis and calibration (using

  1. Experimental validation of multiphase flow models and testing of multiphase flow meters: A critical review of flow loops worldwide

    OpenAIRE

    Bello, O. O.; Falcone, Gioia; Teodoriu, C.

    2016-01-01

    Around the world, research into multiphase flow is performed by scientists with hugely diverse backgrounds: physicists, mathematicians and engineers from mechanical, nuclear, chemical, civil, petroleum, environmental and aerospace disciplines. Multiphase flow models are required to investigate the co-current or counter-current flow of different fluid phases under a wide range of pressure and temperature conditions and in several different configurations. To compliment this t...

  2. Magnetic properties and crystallographic textures of Fe 2.6% Si after 90% cold rolling plus different annealing

    Energy Technology Data Exchange (ETDEWEB)

    Salih, M.Z., E-mail: mohammed.zakria.salih@tu-clausthal.de [Institut für Werkstoffkunde und Werkstofftechnik, TU Clausthal, Agricolastraße 6, D-38678 Clausthal-Zellerfeld (Germany); Weidenfeller, B. [Institut für Mechanische Verfahrenstechnik, Abteilung für Materialwissenschaft, TU Clausthal, Arnold-Sommerfeld-Str. 6, D-38678 Clausthal-Zellerfeld (Germany); Al-hamdany, N. [Institut für Werkstoffkunde und Werkstofftechnik, TU Clausthal, Agricolastraße 6, D-38678 Clausthal-Zellerfeld (Germany); Brokmeier, H.-G. [Institut für Werkstoffkunde und Werkstofftechnik, TU Clausthal, Agricolastraße 6, D-38678 Clausthal-Zellerfeld (Germany); Helmholtz-Zentrum Geesthacht, Max-Planck-Straße 1, D-21502 Geesthacht (Germany); Gan, W.M. [Helmholtz-Zentrum Geesthacht, Max-Planck-Straße 1, D-21502 Geesthacht (Germany)

    2014-03-15

    The effect of rolling and annealing on the crystallographic texture and the magnetic properties of Fe-2.6% Si non-oriented electric steel during 90% cold rolling and different annealing temperature at (600 °C, 700 °C, 900 °C and 1100 °C) for 60 min and 20 min was analyzed. The 97% hot rolled as received material shows development of alpha and gamma fiber texture affecting on the magnetic properties at rolling and transverse direction. 90% cold rolling with moderate annealing temperature (up to 700 °C) and 60 min annealing time leads to better textures and improved magnetic properties. Due to coarse grained microstructure after annealing, neutron diffractions is an efficient tool for the analysis of Bulk texture of polycrystalline materials, well known for sufficient grain statistics and bulk texture measurement. - Highlights: • We show the effect of the two type of rolling process (Hot and Cold) on the crystallographic texture and magnetic properties. • Due the coarse grained we used Neutron diffraction for texture measurement. • We used hysteresis recorder to measure the magnetic properties. • After annealing at 700° for 60 min lead to magnetic properties improvement. • We show the effect new component texture on the magnetic properties.

  3. Multiphase groundwater flow near cooling plutons

    Science.gov (United States)

    Hayba, D.O.; Ingebritsen, S.E.

    1997-01-01

    We investigate groundwater flow near cooling plutons with a computer program that can model multiphase flow, temperatures up to 1200??C, thermal pressurization, and temperature-dependent rock properties. A series of experiments examines the effects of host-rock permeability, size and depth of pluton emplacement, single versus multiple intrusions, the influence of a caprock, and the impact of topographically driven groundwater flow. We also reproduce and evaluate some of the pioneering numerical experiments on flow around plutons. Host-rock permeability is the principal factor influencing fluid circulation and heat transfer in hydrothermal systems. The hottest and most steam-rich systems develop where permeability is of the order of 10-15 m2. Temperatures and life spans of systems decrease with increasing permeability. Conduction-dominated systems, in which permeabilities are ???10-16m2, persist longer but exhibit relatively modest increases in near-surface temperatures relative to ambient conditions. Pluton size, emplacement depth, and initial thermal conditions have less influence on hydrothermal circulation patterns but affect the extent of boiling and duration of hydrothermal systems. Topographically driven groundwater flow can significantly alter hydrothermal circulation; however, a low-permeability caprock effectively decouples the topographically and density-driven systems and stabilizes the mixing interface between them thereby defining a likely ore-forming environment.

  4. Foam: a multiphase system with many facets.

    Science.gov (United States)

    Hilgenfeldt, Sascha; Arif, Shehla; Tsai, Jih-Chiang

    2008-06-28

    Liquid foams are an extreme case of multiphase flow systems: capable of flow despite a very high dispersed phase volume fraction, yet exhibiting many characteristics of not only viscoelastic materials but also elastic solids. The non-trivial, well-defined geometry of foam bubbles is at the heart of a plethora of dynamical processes on widely varying length and time scales. We highlight recent developments in foam drainage (liquid dynamics) and foam rheology (flow of the entire gas-liquid system), emphasizing that many poorly understood features of other materials have precisely defined and quantifiable analogues in aqueous foams, where the only ingredients are well-known material parameters of Newtonian fluids and bubble geometry, together with subtle but important information on the surface mobility of the foam. Not only does this make foams an ideal model system for the theorist, but also an exciting object for experimental studies, in which dynamical processes span length scales from nanometres (thin films) to metres (foam continuum flows) and time scales from microseconds (film rupture) to minutes (foam rheology).

  5. Quantitative tomographic measurements of opaque multiphase flows

    Energy Technology Data Exchange (ETDEWEB)

    GEORGE,DARIN L.; TORCZYNSKI,JOHN R.; SHOLLENBERGER,KIM ANN; O' HERN,TIMOTHY J.; CECCIO,STEVEN L.

    2000-03-01

    An electrical-impedance tomography (EIT) system has been developed for quantitative measurements of radial phase distribution profiles in two-phase and three-phase vertical column flows. The EIT system is described along with the computer algorithm used for reconstructing phase volume fraction profiles. EIT measurements were validated by comparison with a gamma-densitometry tomography (GDT) system. The EIT system was used to accurately measure average solid volume fractions up to 0.05 in solid-liquid flows, and radial gas volume fraction profiles in gas-liquid flows with gas volume fractions up to 0.15. In both flows, average phase volume fractions and radial volume fraction profiles from GDT and EIT were in good agreement. A minor modification to the formula used to relate conductivity data to phase volume fractions was found to improve agreement between the methods. GDT and EIT were then applied together to simultaneously measure the solid, liquid, and gas radial distributions within several vertical three-phase flows. For average solid volume fractions up to 0.30, the gas distribution for each gas flow rate was approximately independent of the amount of solids in the column. Measurements made with this EIT system demonstrate that EIT may be used successfully for noninvasive, quantitative measurements of dispersed multiphase flows.

  6. Multiphasic growth curve analysis in mice.

    Science.gov (United States)

    Koops, W J; Grossman, M; Michalska, E

    1987-01-01

    Growth curves of mean body weights were compared to those of individual weights when fitted to data of male and female mice using monophasic (logistic) and triphasic growth functions. Goodness-of-fit was determined by residual variances and Durbin-Watson statistics. These criteria suggest that the triphasic function, with smaller and less correlated residuals, describes the data better than the monophasic function. For the triphasic function, residual variances were higher when fitting individual weights than mean weights. Males had higher residual variances than females. Auto-correlation was negligible when fitting individual weights for males and for females. Parameters of the triphasic function were higher when fitting curves of individual weights than curves of mean weights; differences between curves within sex were small. Parameters were similar for males and females, especially in the first phase of growth. Half asymptotic weights for the second and third phases were higher for males than for females. From these results, it should be clear that using a multiphasic function to describe growth curves in mice provides greater insight for understanding the biology of growth.

  7. Corpuscular slow-roll inflation

    Science.gov (United States)

    Casadio, Roberto; Giugno, Andrea; Giusti, Andrea

    2018-01-01

    We show that a corpuscular description of gravity can lead to an inflationary scenario similar to Starobinsky's model without requiring the introduction of the inflaton field. All relevant properties are determined by the number of gravitons in the cosmological condensate or, equivalently, by their Compton length. In particular, the relation between the Hubble parameter H and its time derivative H ˙ required by cosmic microwave background observations at the end of inflation, as well as the (minimum) initial value of the slow-roll parameter, are naturally obtained from the Compton size of the condensate.

  8. Manufacture of thin-walled clad tubes by pressure welding of roll bonded sheets

    Science.gov (United States)

    Schmidt, Hans Christian; Grydin, Olexandr; Stolbchenko, Mykhailo; Homberg, Werner; Schaper, Mirko

    2017-10-01

    Clad tubes are commonly manufactured by fusion welding of roll bonded metal sheets or, mechanically, by hydroforming. In this work, a new approach towards the manufacture of thin-walled tubes with an outer diameter to wall thickness ratio of about 12 is investigated, involving the pressure welding of hot roll bonded aluminium-steel strips. By preparing non-welded edges during the roll bonding process, the strips can be zip-folded and (cold) pressure welded together. This process routine could be used to manufacture clad tubes in a continuous process. In order to investigate the process, sample tube sections with a wall thickness of 2.1 mm were manufactured by U-and O-bending from hot roll bonded aluminium-stainless steel strips. The forming and welding were carried out in a temperature range between RT and 400°C. It was found that, with the given geometry, a pressure weld is established at temperatures starting above 100°C. The tensile tests yield a maximum bond strength at 340°C. Micrograph images show a consistent weld of the aluminium layer over the whole tube section.

  9. Workshop on Scientific Issues in Multiphase Flow

    Energy Technology Data Exchange (ETDEWEB)

    Hanratty, Thomas J. [Univ. of Illinois, Urbana, IL (United States)

    2003-01-02

    This report outlines scientific issues whose resolution will help advance and define the field of multiphase flow. It presents the findings of four study groups and of a workshop sponsored by the Program on Engineering Physics of the Department of Energy. The reason why multiphase flows are much more difficult to analyze than single phase flows is that the phases assume a large number of complicated configurations. Therefore, it should not be surprising that the understanding of why the phases configure in a certain way is the principal scientific issue. Research is needed which identifies the microphysics controlling the organization of the phases, which develops physical models for the resultant multi-scale interactions and which tests their validity in integrative experiments/theories that look at the behavior of a system. New experimental techniques and recently developed direct numerical simulations will play important roles in this endeavor. In gas-liquid flows a top priority is to develop an understanding of why the liquid phase in quasi fully-developed pipe flow changes from one configuration to another. Mixing flows offer a more complicated situation in which several patterns can exist at the same time. They introduce new physical challenges. A second priority is to provide a quantitative description of the phase distribution for selected fully-developed flows and for simple mixing flows (that could include heat transfer and phase change). Microphysical problems of interest are identified – including the coupling of molecular and macroscopic behavior that can be observed in many situations and the formation/destruction of interfaces in the coalescence/breakup of drops and bubbles. Solid-fluid flows offer a simpler system in that interfaces are not changing. However, a variety of patterns exist, that depend on the properties of the particles, their concentration and the Reynolds number characterizing the relative velocity. A top priority is the

  10. Small renal Oncocytomas: Differentiation with multiphase CT

    Energy Technology Data Exchange (ETDEWEB)

    Gakis, Georgios, E-mail: georgios.gakis@web.de [Department of Urology, University Hospital Tuebingen, Eberhard-Karls University, Hoppe-Seyler Strasse 3, Tuebingen (Germany); Kramer, Ulrich [Department of Radiology, University Hospital Tuebingen, Eberhard-Karls University, Tuebingen (Germany); Schilling, David; Kruck, Stephan; Stenzl, Arnulf [Department of Urology, University Hospital Tuebingen, Eberhard-Karls University, Hoppe-Seyler Strasse 3, Tuebingen (Germany); Schlemmer, Hans-Peter [Department of Radiology, University Hospital Tuebingen, Eberhard-Karls University, Tuebingen (Germany)

    2011-11-15

    Objectives: To evaluate characteristic imaging findings of tumor attenuation in multiphase computed tomography (CT) between renal oncocytomas and clear-cell renal cell carcinoma (ccRCC) of small tumor size ({<=}5 cm). Methods: We retrospectively identified 20 patients with complete four-phase CT with either histologically confirmed small renal oncocytoma (N = 10) or ccRCC (N = 10) who underwent subsequent total or partial nephrectomy. Exclusion criteria for RCC were non-clear-cell components in histology and a tumor diameter >5 cm. The relative attenuation of solid renal lesions and normal renal cortex was determined in the unenhanced, corticomedullary, nephrographic and excretory phase. Statistical comparison was carried out by Wilcoxon Rank Sum Test. Results: Mean tumor size of renal oncocytomas was 2.8 {+-} 0.4 cm (1.2-5) and of ccRCC 2.5 {+-} 0.2 cm (1.7-4.4; p = 0.57). All lesions were homogenous without extended areas of necroses. In the nephrographic phase, the difference of attenuation between renal cortex and tumor lesion was highest in both entities (oncocytoma, 48.1 {+-} 5.2 HU; ccRCC, 67.5 {+-} 12.1) but not between entities (p = 0.30). In the corticomedullary phase, renal oncocytomas showed greater isodensity to the normal renal cortex (13.9 {+-} 4.3 HU) compared to clear-cell RCC (51.5 {+-} 5.0 HU; p = 0.003). No further significant differences were found for the unenhanced and excretory phase. Conclusions: In this study, the maximum tumor-to-kidney contrast coincided with the nephrographic phase which was thus the most reliable for the detection of a renal lesion <5 cm. For lesion characterization, the corticomedullary phase was most useful for differentiating both entities. This finding is particularly important for the preoperative planning of a partial nephrectomy.

  11. MSTS - Multiphase Subsurface Transport Simulator theory manual

    Energy Technology Data Exchange (ETDEWEB)

    White, M.D.; Nichols, W.E.

    1993-05-01

    The US Department of Energy, through the Yucca Mountain Site Characterization Project Office, has designated the Yucca Mountain site in Nevada for detailed study as the candidate US geologic repository for spent nuclear fuel and high-level radioactive waste. Site characterization will determine the suitability of the Yucca Mountain site for the potential waste repository. If the site is determined suitable, subsequent studies and characterization will be conducted to obtain authorization from the Nuclear Regulatory Commission to construct the potential waste repository. A principal component of the characterization and licensing processes involves numerically predicting the thermal and hydrologic response of the subsurface environment of the Yucca Mountain site to the potential repository over a 10,000-year period. The thermal and hydrologic response of the subsurface environment to the repository is anticipated to include complex processes of countercurrent vapor and liquid migration, multiple-phase heat transfer, multiple-phase transport, and geochemical reactions. Numerical simulators based on mathematical descriptions of these subsurface phenomena are required to make numerical predictions of the thermal and hydrologic response of the Yucca Mountain subsurface environment The engineering simulator called the Multiphase Subsurface Transport Simulator (MSTS) was developed at the request of the Yucca Mountain Site Characterization Project Office to produce numerical predictions of subsurface flow and transport phenomena at the potential Yucca Mountain site. This document delineates the design architecture and describes the specific computational algorithms that compose MSTS. Details for using MSTS and sample problems are given in the {open_quotes}User`s Guide and Reference{close_quotes} companion document.

  12. 21 CFR 136.110 - Bread, rolls, and buns.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Bread, rolls, and buns. 136.110 Section 136.110... Bread, rolls, and buns. (a) Bread, white bread, and rolls, white rolls, or buns, and white buns are the... be additional optional ingredients in the bread, rolls, or buns. All ingredients in any flour...

  13. Rolling into spatial disorientation: Simulator demonstration of the post-roll (Gillingham) illusion

    NARCIS (Netherlands)

    Nooij, S.A.E.; Groen, E.L.

    2011-01-01

    Introduction: Spatial disorientation (SD) is still a contributing factor in many aviation accidents, stressing the need for adequate SD training scenarios. In this article we focused on the post-roll effect (the sensation of rolling back after a roll maneuver, such as an entry of a coordinated turn)

  14. The turbulent life of dust grains in the supernova-driven, multiphase interstellar medium

    Science.gov (United States)

    Peters, Thomas; Zhukovska, Svitlana; Naab, Thorsten; Girichidis, Philipp; Walch, Stefanie; Glover, Simon C. O.; Klessen, Ralf S.; Clark, Paul C.; Seifried, Daniel

    2017-06-01

    Dust grains are an important component of the interstellar medium (ISM) of galaxies. We present the first direct measurement of the residence times of interstellar dust in the different ISM phases, and of the transition rates between these phases, in realistic hydrodynamical simulations of the multiphase ISM. Our simulations include a time-dependent chemical network that follows the abundances of H+, H, H2, C+ and CO and take into account self-shielding by gas and dust using a tree-based radiation transfer method. Supernova explosions are injected either at random locations, at density peaks, or as a mixture of the two. For each simulation, we investigate how matter circulates between the ISM phases and find more sizeable transitions than considered in simple mass exchange schemes in the literature. The derived residence times in the ISM phases are characterized by broad distributions, in particular for the molecular, warm and hot medium. The most realistic simulations with random and mixed driving have median residence times in the molecular, cold, warm and hot phase around 17, 7, 44 and 1 Myr, respectively. The transition rates measured in the random driving run are in good agreement with observations of Ti gas-phase depletion in the warm and cold phases in a simple depletion model. ISM phase definitions based on chemical abundance rather than temperature cuts are physically more meaningful, but lead to significantly different transition rates and residence times because there is no direct correspondence between the two definitions.

  15. 49 CFR 393.134 - What are the rules for securing roll-on/roll-off or hook lift containers?

    Science.gov (United States)

    2010-10-01

    ... or hook lift containers? 393.134 Section 393.134 Transportation Other Regulations Relating to... for securing roll-on/roll-off or hook lift containers? (a) Applicability. The rules in this section apply to the transportation of roll-on/roll-off or hook lift containers. (b) Securement of a roll-on...

  16. Electrification of particulates in industrial and natural multiphase flows

    CERN Document Server

    Gu, Zhaolin

    2017-01-01

    This book introduces comprehensive fundamentals, numerical simulations and experimental methods of electrification of particulates entrained multiphase flows. The electrifications of two particulate forms, liquid droplets and solid particles, are firstly described together. Liquid droplets can be charged under preset or associated electric fields, while solid particles can be charged through contact. Different charging ways in gas (liquid)-liquid or gas-solid multiphase flows are summarized, including ones that are beneficial to industrial processes, such as electrostatic precipitation, electrostatic spraying, and electrostatic separation, etc., ones harmful for shipping and powder industry, and ones occurring in natural phenomenon, such as wind-blown sand and thunderstorm. This book offers theoretical references to the control and utilization of the charging or charged particulates in multiphase flows as well.

  17. Viscous and Gravitational Fingering in Multiphase Compositional and Compressible Flow

    CERN Document Server

    Moortgat, Joachim

    2016-01-01

    Viscous and gravitational fingering refer to flow instabilities in porous media that are triggered by adverse mobility or density ratios, respectively. These instabilities have been studied extensively in the past for 1) single-phase flow (e.g., contaminant transport in groundwater, first-contact-miscible displacement of oil by gas in hydrocarbon production), and 2) multi-phase immiscible and incompressible flow (e.g., water-alternating-gas (WAG) injection in oil reservoirs). Fingering in multiphase compositional and compressible flow has received much less attention, perhaps due to its high computational complexity. However, many important subsurface processes involve multiple phases that exchange species. Examples are carbon sequestration in saline aquifers and enhanced oil recovery (EOR) by gas or WAG injection below the minimum miscibility pressure. In multiphase flow, relative permeabilities affect the mobility contrast for a given viscosity ratio. Phase behavior can also change local fluid properties, w...

  18. A Cell-Centered Multiphase ALE Scheme With Structural Coupling

    Energy Technology Data Exchange (ETDEWEB)

    Dunn, Timothy Alan [Univ. of California, Davis, CA (United States)

    2012-04-16

    A novel computational scheme has been developed for simulating compressible multiphase flows interacting with solid structures. The multiphase fluid is computed using a Godunov-type finite-volume method. This has been extended to allow computations on moving meshes using a direct arbitrary-Eulerian- Lagrangian (ALE) scheme. The method has been implemented within a Lagrangian hydrocode, which allows modeling the interaction with Lagrangian structural regions. Although the above scheme is general enough for use on many applications, the ultimate goal of the research is the simulation of heterogeneous energetic material, such as explosives or propellants. The method is powerful enough for application to all stages of the problem, including the initial burning of the material, the propagation of blast waves, and interaction with surrounding structures. The method has been tested on a number of canonical multiphase tests as well as fluid-structure interaction problems.

  19. Numerical Simulations of Multiphase Winds and Fountains from Star-forming Galactic Disks. I. Solar Neighborhood TIGRESS Model

    Science.gov (United States)

    Kim, Chang-Goo; Ostriker, Eve C.

    2018-02-01

    Gas blown away from galactic disks by supernova (SN) feedback plays a key role in galaxy evolution. We investigate outflows utilizing the solar neighborhood model of our high-resolution, local galactic disk simulation suite, TIGRESS. In our numerical implementation, star formation and SN feedback are self-consistently treated and well resolved in the multiphase, turbulent, magnetized interstellar medium. Bursts of star formation produce spatially and temporally correlated SNe that drive strong outflows, consisting of hot (T> 5× {10}5 {{K}}) winds and warm (5050 {{K}}T 1 {kpc} from the midplane has mass and energy fluxes nearly constant with d. The hot flow escapes our local Cartesian box barely affected by gravity, and is expected to accelerate up to terminal velocity of {v}{wind}∼ 350{--}500 {km} {{{s}}}-1. The mean mass and energy loading factors of the hot wind are 0.1 and 0.02, respectively. For warm gas, the mean outward mass flux through d=1 {kpc} is comparable to the mean star formation rate, but only a small fraction of this gas is at velocity > 50 {km} {{{s}}}-1. Thus, the warm outflows eventually fall back as inflows. The warm fountain flows are created by expanding hot superbubbles at dfactor, potentially enabling development of subgrid models for warm galactic winds in arbitrary large-scale galactic potentials.

  20. Contact fatigue in rolling-element bearings

    CSIR Research Space (South Africa)

    Fernandes, PJL

    1997-06-01

    Full Text Available Surface contact fatigue is a common cause of failure in rolling-element bearings. The extent of damage observed depends on the contact loads, the curvature of the rolling elements, and the relative motion between the contacting surfaces...

  1. CRITICAL WAVE EPISODES FOR ASSESSMENT OF ROLL

    DEFF Research Database (Denmark)

    Jensen, Jørgen Juncher; Pedersen, Preben Terndrup

    2006-01-01

    The statistical distribution of parametric induced roll angles is estimated using the first order reliability method (FORM), well-known from structural reliability problems. To illustrate the proposed procedure the roll motion is modeled by a simplified non-linear procedure taking into account...

  2. Computer-aided design of rolling mills

    Indian Academy of Sciences (India)

    In the design of rolling mills equipment, computer-aided design has been widely used. The available software, which covers both steady state and dynamic analysis of items such as mill stands, drive systems, manipulators, cooling beds, roll cooling, and automatic gauge control systems, is reviewed with special reference to ...

  3. Roll-forming tubes to header plates

    Science.gov (United States)

    Kramer, K.

    1976-01-01

    Technique has been developed for attaching and sealing tubes to header plates using a unique roll-forming tool. Technique is useful for attaching small tubes which are difficult to roll into conventional grooves in header plate tube holes, and for attaching when welding, brazing, or soldering is not desirable.

  4. Multiphase flow of immiscible fluids on unstructured moving meshes

    DEFF Research Database (Denmark)

    Misztal, Marek Krzysztof; Erleben, Kenny; Bargteil, Adam

    2012-01-01

    In this paper, we present a method for animating multiphase flow of immiscible fluids using unstructured moving meshes. Our underlying discretization is an unstructured tetrahedral mesh, the deformable simplicial complex (DSC), that moves with the flow in a Lagrangian manner. Mesh optimization...... operations improve element quality and avoid element inversion. In the context of multiphase flow, we guarantee that every element is occupied by a single fluid and, consequently, the interface between fluids is represented by a set of faces in the simplicial complex. This approach ensures...

  5. CFD Modeling of a Multiphase Gravity Separator Vessel

    KAUST Repository

    Narayan, Gautham

    2017-05-23

    The poster highlights a CFD study that incorporates a combined Eulerian multi-fluid multiphase and a Population Balance Model (PBM) to study the flow inside a typical multiphase gravity separator vessel (GSV) found in oil and gas industry. The simulations were performed using Ansys Fluent CFD package running on KAUST supercomputer, Shaheen. Also, a highlight of a scalability study is presented. The effect of I/O bottlenecks and using Hierarchical Data Format (HDF5) for collective and independent parallel reading of case file is presented. This work is an outcome of a research collaboration on an Aramco project on Shaheen.

  6. Direct numerical simulations of gas-liquid multiphase flows

    CERN Document Server

    Tryggvason, Grétar; Zaleski, Stéphane

    2011-01-01

    Accurately predicting the behaviour of multiphase flows is a problem of immense industrial and scientific interest. Modern computers can now study the dynamics in great detail and these simulations yield unprecedented insight. This book provides a comprehensive introduction to direct numerical simulations of multiphase flows for researchers and graduate students. After a brief overview of the context and history the authors review the governing equations. A particular emphasis is placed on the 'one-fluid' formulation where a single set of equations is used to describe the entire flow field and

  7. 3D CFD simulation of Multi-phase flow separators

    Science.gov (United States)

    Zhu, Zhiying

    2017-10-01

    During the exploitation of natural gas, some water and sands are contained. It will be better to separate water and sands from natural gas to insure favourable transportation and storage. In this study, we use CFD to analyse the effect of multi-phase flow separator, whose detailed geometrical parameters are designed in advanced. VOF model and DPM are used here. From the results of CFD, we can draw a conclusion that separated effect of multi-phase flow achieves better results. No solid and water is carried out from gas outlet. CFD simulation provides an economical and efficient approach to shed more light on details of the flow behaviour.

  8. Multiphase Return Trajectory Optimization Based on Hybrid Algorithm

    Directory of Open Access Journals (Sweden)

    Yi Yang

    2016-01-01

    Full Text Available A hybrid trajectory optimization method consisting of Gauss pseudospectral method (GPM and natural computation algorithm has been developed and utilized to solve multiphase return trajectory optimization problem, where a phase is defined as a subinterval in which the right-hand side of the differential equation is continuous. GPM converts the optimal control problem to a nonlinear programming problem (NLP, which helps to improve calculation accuracy and speed of natural computation algorithm. Through numerical simulations, it is found that the multiphase optimal control problem could be solved perfectly.

  9. Multiphasic acute disseminated encephalomyelitis associated with atypical rubella virus infection.

    Science.gov (United States)

    Shinoda, Koji; Asahara, Hideaki; Uehara, Taira; Miyoshi, Katsue; Suzuki, Satoshi O; Iwaki, Toru; Kira, Jun-ichi

    2015-02-01

    We report the first case of an occurrence of multiphasic acute disseminated encephalomyelitis (ADEM) associated with atypical rubella virus infection with no rash and long-term increased titers of serum anti-rubella IgM in a 17-year-old male who had no history of rubella vaccination. He suffered from at least six clinical exacerbations with disseminated hyperintense lesions on FLAIR MR images during the course of 18 months. Repeated methylprednisolone pulse therapy and intravenous immunoglobulin therapy resolved the exacerbations. In patients with multiphasic ADEM of unknown etiology, clinicians should also consider the possibility of preceding infection with rubella virus. © The Author(s), 2015.

  10. Multiphase flow modelling of explosive volcanic eruptions using adaptive unstructured meshes

    Science.gov (United States)

    Jacobs, Christian T.; Collins, Gareth S.; Piggott, Matthew D.; Kramer, Stephan C.

    2014-05-01

    Explosive volcanic eruptions generate highly energetic plumes of hot gas and ash particles that produce diagnostic deposits and pose an extreme environmental hazard. The formation, dispersion and collapse of these volcanic plumes are complex multiscale processes that are extremely challenging to simulate numerically. Accurate description of particle and droplet aggregation, movement and settling requires a model capable of capturing the dynamics on a range of scales (from cm to km) and a model that can correctly describe the important multiphase interactions that take place. However, even the most advanced models of eruption dynamics to date are restricted by the fixed mesh-based approaches that they employ. The research presented herein describes the development of a compressible multiphase flow model within Fluidity, a combined finite element / control volume computational fluid dynamics (CFD) code, for the study of explosive volcanic eruptions. Fluidity adopts a state-of-the-art adaptive unstructured mesh-based approach to discretise the domain and focus numerical resolution only in areas important to the dynamics, while decreasing resolution where it is not needed as a simulation progresses. This allows the accurate but economical representation of the flow dynamics throughout time, and potentially allows large multi-scale problems to become tractable in complex 3D domains. The multiphase flow model is verified with the method of manufactured solutions, and validated by simulating published gas-solid shock tube experiments and comparing the numerical results against pressure gauge data. The application of the model considers an idealised 7 km by 7 km domain in which the violent eruption of hot gas and volcanic ash high into the atmosphere is simulated. Although the simulations do not correspond to a particular eruption case study, the key flow features observed in a typical explosive eruption event are successfully captured. These include a shock wave resulting

  11. Multiphase flow models for hydraulic fracturing technology

    Science.gov (United States)

    Osiptsov, Andrei A.

    2017-10-01

    drift-flux approaches. The derivation of the drift-flux model from conservation olaws is criticall revisited in order to define the list of underlying assumptions and to mark the applicability margins of the model. All these fundamental problems share the same technological application (hydraulic fracturing) and the same method of research, namely, the multi-fluid approach to multiphase flow modeling and the consistent use of asymptotic methods. Multi-fluid models are then discussed in comparison with semi-empirical (often postulated) models widely used in the industry.

  12. A simulation study on the multi-pass rolling bond of 316L/Q345R stainless clad plate

    Directory of Open Access Journals (Sweden)

    Qin Qin

    2015-07-01

    Full Text Available This article describes an investigation into interface bonding research of 316L/Q345R stainless clad plate. A three-dimensional thermal–elastic–plastic model has been established using finite element analysis to model the multi-pass hot rolling process. Results of the model have been compared with those obtained from a rolling experiment of stainless clad plate. The comparisons of temperature and profile of the rolled stainless clad plate have indicated a satisfactory accuracy of finite element analysis simulation. Effects on interface bonding by different parameters including pre-heating temperature, multi-pass thickness reduction rules, rolling speed, covering rate, and different assemble patterns were analyzed systematically. The results show that higher temperature and larger thickness reduction are beneficial to achieve the bonding in vacuum hot rolling process. The critical reduction in the bond at the temperature of 1200 °C is 28%, and the critical thickness reduction reduces by about 2% when the temperature increases by 50 °C during the range from 1000 °C to 1250 °C. And the relationship between the minimum pass number and thickness reduction has been suggested. The results also indicate that large covering rate in the assemble pattern of outer soft and inner hard is beneficial to achieve the bond of stainless clad plate.

  13. Prediction of Multiphase Flow Properties from Network Models ...

    African Journals Online (AJOL)

    The prediction of multiphase transport properties of reservoir rocks has been undertaken. This was done by numerical flow simulation of relative permeability and capillary pressure curves from pore network models extracted from Pore Architecture Models (PAMs). These PAMs are three-dimensional images obtained from ...

  14. Multiphase flow in a confined geometry with Dissipative Particle Dynamics

    NARCIS (Netherlands)

    Visser, D.C.

    2015-01-01

    The research presented in this thesis is focused on the modelling of multiphase flow in a confined geometry with Dissipative Particle Dynamics (DPD). DPD is a particle-based mesoscopic simulation technique that obeys the Navier-Stokes equations and is particularly useful to model complex fluids and

  15. Analysis of hygral induced crack growth in multiphase materials

    NARCIS (Netherlands)

    Sadouki, H.; Van Mier, J.G.M.

    1996-01-01

    In this paper a numerical model for simulating crack growth processes caused by moisture movement in a porous multiphase material like concrete is proposed. In the model, the material is schematized as a regular triangular network of beam elements. The meso-material structure of the material is

  16. A Transformerless Medium Voltage Multiphase Motor Drive System

    Directory of Open Access Journals (Sweden)

    Dan Wang

    2016-04-01

    Full Text Available A multiphase motor has several major advantages, such as high reliability, fault tolerance, and high power density. It is a critical issue to develop a reliable and efficient multiphase motor drive system. In this paper, a transformerless voltage source converter-based drive system for a medium-voltage (MV multiphase motor is proposed. This drive converter employs cascaded H-bridge rectifiers loaded by H-bridge inverters as the interface between the grid and multiphase motor. The cascaded H-bridge rectifier technique makes the drive system able to be directly connected to the MV grid without the phase-shifting transformer because it can offset the voltage level gap between the MV grid and the semiconductor devices, provide near-sinusoidal AC terminal voltages without filters, and draw sinusoidal line current from the grid. Based on a digital signal processor (DSP, a complete improved Phase Disposition Pulse Width Modulation (PD-PWM method is developed to ensure the individual DC-link capacitor voltage balancing for enhancing the controllability and limiting the voltage and power stress on the H-bridge cells. A downscaled prototype is designed and developed based on a nine-phase motor. The experimental results verify the excellent performances of the proposed drive system and control strategy in steady-state and variant-frequency startup operations.

  17. Segmented motor drive - with multi-phase induction motor

    DEFF Research Database (Denmark)

    Bendixen, Flemming Buus

    to various sources bearing currents, which in worst case conditions can destroy the bearings, on a multi-phase motor can be reduced considerably by using special pulse wide modulation strategies. This topic is however not analyzed further in this thesis. A six-phase motor drive system is built...

  18. Development and Research of Peristaltic Multiphase Piezoelectric Micro-Pump

    Science.gov (United States)

    Vinogradov, Alexander N.; Ivanikin, Igor A.; Lubchenco, Roman V.; Matveev, Yegor V.; Titov, Pavel A.

    2016-01-01

    The paper presents the results of a study of existing models and mathematical representations of a range of truly peristaltic multiphase micro-pumps with a piezoelectric actuator (piezo drive). Piezo drives with different types of substrates use vertical movements at deformation of individual piezoelectric elements, which define device…

  19. Multiphase fluid structure interaction in bends and T-joints

    NARCIS (Netherlands)

    Cargnelutti, M.F.; Belfroid, S.P.C.; Schiferli, W.; Osch, M.M.E. van

    2010-01-01

    Air-water experiments were carried out in a horizontal 1" pipe system to measure the magnitude of the forces induced by the multiphase flow. Forces and accelerations were measured on a number of bends and T-joint configurations for a wide range of operating conditions. Five different configurations

  20. Automated Design of Multiphase Space Missions Using Hybrid Optimal Control

    Science.gov (United States)

    Chilan, Christian Miguel

    2009-01-01

    A modern space mission is assembled from multiple phases or events such as impulsive maneuvers, coast arcs, thrust arcs and planetary flybys. Traditionally, a mission planner would resort to intuition and experience to develop a sequence of events for the multiphase mission and to find the space trajectory that minimizes propellant use by solving…

  1. Multi-phase alternative current machine winding design | Khan ...

    African Journals Online (AJOL)

    ... single-phase to 18-phase excitation. Experimental results of a five-phase induction machine supplied from a static five-phase supply are provided to support the proposed design. Keywords: AC machine, Multi-phase machine, Stator winding, Five-phase. International Journal of Engineering, Science and Technology, Vol.

  2. A New Multiphase Equation of State for Composition B

    Energy Technology Data Exchange (ETDEWEB)

    Coe, Joshua Damon [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). Theoretical Division; Margevicius, Madeline Alma [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). Theoretical Division

    2016-07-25

    We describe the construction of a complete equation of state for the high explosive Composition B in its unreacted (inert) form, as well as chemical equilibrium calculations of its detonation products. The multiphase reactant EOS is of SESAME type, and was calibrated to ambient thermal and mechanical data, the shock initiation experiments of Dattelbaum, et al., and the melt line of trinitrotoluene (TNT).

  3. A novel photocatalytic monolith reactor for multiphase heterogeneous photocatalysis

    NARCIS (Netherlands)

    Du, P.; Carneiro, J.T.; Moulijn, J.A.; Mul, Guido

    2008-01-01

    A novel reactor for multi-phase photocatalysis is presented, the so-called internally illuminated monolith reactor (IIMR). In the concept of the IIMR, side light emitting fibers are placed inside the channels of a ceramic monolith, equipped with a TiO2 photocatalyst coated on the wall of each

  4. 75 FR 64700 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Preliminary Results of...

    Science.gov (United States)

    2010-10-20

    ... results, we will rely on information available from the Banco Central do Brasil, Brazil's central bank... benefits received from FINAME loans provided by Banco Nacional de Desenvolvimento Economico e Social (BNDES...

  5. 75 FR 47263 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Final...

    Science.gov (United States)

    2010-08-05

    ... effects of termination of the suspension agreement and underlying investigation and the magnitude of the... nickel, or 0.30 percent of tungsten, or 0.012 percent of boron, or 0.10 percent of molybdenum, or 0.10... = 44.80 inches maximum; Thickness = 0.063-0.198 inches; Yield Strength = 50,000 ksi minimum; Tensile...

  6. 75 FR 16504 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-04-01

    ... concerning the Commission may also be obtained by accessing its Internet server ( http://www.usitc.gov ). The... imports from Brazil (64 FR 38792 and 38797, July 19, 1999). Note: I switched the order here because the AD...

  7. 76 FR 35400 - Continuation of Suspended Antidumping Duty Investigation on Certain Hot-Rolled Flat-Rolled Carbon...

    Science.gov (United States)

    2011-06-17

    ... a thickness not less than 4.0 mm is not included within the scope of this agreement. Specifically... likely lead to continuation or recurrence of dumping, and material injury to an industry in the United... Russia would be likely to lead to continuation or recurrence of material injury to an industry in the...

  8. Development of a Two-Phase Model for the Hot Deformation of Highly-Alloyed Aluminum

    Energy Technology Data Exchange (ETDEWEB)

    A. J. Beaudoin; J. A. Dantzig; I. M. Robertson; B. E. Gore; S. F. Harnish; H. A. Padilla

    2005-10-31

    Conventional processing methods for highly alloyed aluminum consist of ingot casting, followed by hot rolling and thermal treatments. Defects result in lost productivity and wasted energy through the need to remelt and reprocess the material. This research centers on developing a fundamental understanding for deformation of wrought 705X series alloys, a key alloy system used in structural airframe applications. The development of damage at grain boundaries is characterized through a novel test that provides initiation of failure while preserving a controlled deformation response. Data from these mechanical tests are linked to computer simulations of the hot rolling process through a critical measure of damage. Transmission electron microscopy provides fundamental insight into deformation at these high working temperatures, and--in a novel link between microscale and macroscale response--the evolution of microstructure (crystallographic orientation) provides feedback for tuning of friction in the hot rolling process. The key product of this research is a modeling framework for the analysis of industrial hot rolling.

  9. f( R) constant-roll inflation

    Science.gov (United States)

    Motohashi, Hayato; Starobinsky, Alexei A.

    2017-08-01

    The previously introduced class of two-parametric phenomenological inflationary models in general relativity in which the slow-roll assumption is replaced by the more general, constant-roll condition is generalized to the case of f( R) gravity. A simple constant-roll condition is defined in the original Jordan frame, and exact expressions for a scalaron potential in the Einstein frame, for a function f( R) (in the parametric form) and for inflationary dynamics are obtained. The region of the model parameters permitted by the latest observational constraints on the scalar spectral index and the tensor-to-scalar ratio of primordial metric perturbations generated during inflation is determined.

  10. A new transducer for roll gap measurements of the roll pressure distribution and the friction condition in cold flat rolling

    DEFF Research Database (Denmark)

    Lagergren, Jonas; Wanheim, Tarras; Presz, W.

    2005-01-01

    Background/purpose The only way to establish the true rolling pressure and the true friction condition in cold rolling is to conduct measurements in the roll bite. A new transducer design is therefore proposed, this to overcome problems in previous measurements in the past 70 years. Method The new...... idea is to increase the contact surface of the transducer, to be larger than the arc of contact. This is in the opposite way, compared to the smaller and smaller contact pin design that has been prevailing. Results The measurements where conducted during cold dry rolling of both copper strips...... and stainless steel strips in a pilot mill. The recordings were selected from a steady state with no disturbance from the material flow. The transducer was able to simultaneously measure both the normal pressure and the friction stress. An estimation of the coefficient of friction was accordingly performed...

  11. Replication of nanopits and nanopillars by roll-to-roll extrusion coating using a structured cooling roll

    DEFF Research Database (Denmark)

    Murthy, Swathi; Pranov, Henrik; Pedersen, Henrik Chresten

    2016-01-01

    . By mounting a nanostructured metal shim on the surface of the cooling roller, the relief structure from the shim can be replicated onto a thermoplastic foil. Among the benefits of P oil, the process are availability of a wide range of commercial extruders, off-the-shelf extrusion grade polymers, functional......This paper investigates a novel, very high throughput, roll-to-roll (R2R) process for nanostructuring of polymer foils, called R2R extrusion coating. It has the potential to accelerate the integration of nanostructured materials in consumer products for a variety of applications, including optical......, technical, and functional surfaces and devices. In roll-to-roll extrusion coating, a molten polymer film is extruded through a flat die forming a melt curtain, and then laminated onto a carrier foil. The lamination occurs as the melt curtain is pressed between a cooling roller and a counter roller...

  12. Déplacements polyphasiques en milieu poreux. Injection de vapeur en conditions adiabatiques Multiphase Displacements in Porous Media. Steam Flooding under Adiabatic Conditions

    OpenAIRE

    Koci X.; Quintard M.; Robin M.; Gadelle C.

    2006-01-01

    Dans un article antérieur [1], un dispositif expérimental permettant l'étude en milieu poreux des déplacements par fluides chauds, en conditions isothermes, a été présenté, ainsi que les résultats obtenus. Ce mode d'écoulement, qui ne fait pas intervenir A previous paper [1] described an experimental device designed for the study of multiphase displacements by hot fluids in porous media under isothermal conditions together with the results obtained. This type of flow, which does not take i...

  13. Analysis Of Rolls Wear During The Ribbed Bars Multi-Slit Rolling Process

    Directory of Open Access Journals (Sweden)

    Szota P.

    2015-06-01

    Full Text Available An analysis of the roll wear in the multi-strand rolling of reinforced concrete ribbed bars has been made in the study. In the technology under consideration, the longitudinal partition of the band takes place in special slitting passes, while the separation of individual strands – in idle separating rollers. During rolling, the slitting passes undergo fast wear compared to the remaining passes of the rolling line. The paper reports the results of theoretical and experimental examinations, on the basis of which the wear of the slitting passes in the 16 mm-diameter ribbed bar three-strand rolling process has been determined. The theoretical examination was done using the Forge2011® software program, while experimental tests were carried out in a D350 medium-size continuous rolling mill. Based on the analysis of the investigation results, the wear coefficient was established for the slitting passes, which allowed the determination of their quantitative wear.

  14. Plasmonic color metasurfaces fabricated by a high speed roll-to-roll method

    DEFF Research Database (Denmark)

    Murthy, Swathi; Pranov, Henrik; Feidenhans'l, Nikolaj Agentoft

    2017-01-01

    Lab-scale plasmonic color printing using nano-structured and subsequently metallized surfaces have been demonstrated to provide vivid colors. However, upscaling these structures for large area manufacturing is extremely challenging due to the requirement of nanometer precision of metal thickness....... In this study, we have investigated a plasmonic color meta-surface design that can be easily upscaled. We have demonstrated the feasibility of fabrication of these plasmonic color surfaces by a high-speed roll-to-roll method, comprising roll-to-roll extrusion coating at 10 m min-1 creating a polymer foil having...... 100 nm deep pits of varying sub-wavelength diameter and pitch length. Subsequently this polymer foil was metallized and coated also by high-speed roll-to-roll methods. The perceived colors have high tolerance towards the thickness of the metal layer, when this thickness exceeds the depths of the pits...

  15. Dynamics of a rolling robot.

    Science.gov (United States)

    Ilin, K I; Moffatt, H K; Vladimirov, V A

    2017-12-05

    Equations describing the rolling of a spherical ball on a horizontal surface are obtained, the motion being activated by an internal rotor driven by a battery mechanism. The rotor is modeled as a point mass mounted inside a spherical shell and caused to move in a prescribed circular orbit relative to the shell. The system is described in terms of four independent dimensionless parameters. The equations governing the angular momentum of the ball relative to the point of contact with the plane constitute a six-dimensional, nonholonomic, nonautonomous dynamical system with cubic nonlinearity. This system is decoupled from a subsidiary system that describes the trajectories of the center of the ball. Numerical integration of these equations for prescribed values of the parameters and initial conditions reveals a tendency toward chaotic behavior as the radius of the circular orbit of the point mass increases (other parameters being held constant). It is further shown that there is a range of values of the initial angular velocity of the shell for which chaotic trajectories are realized while contact between the shell and the plane is maintained. The predicted behavior has been observed in our experiments.

  16. Designs rolle i brugerdreven innovation

    DEFF Research Database (Denmark)

    Mikkelsen, Mette

    2009-01-01

    Baggrunden for afhandlingen er rapporten 'Brugerdreven Innovation - resultater og anbefalinger' som er udarbejdet af FORA på vegne af Erhvervs- og Byggestyrelsen i 2005.  I denne rapport opsummeres resultaterne fra en række branchespecifikke studier af den rolle brugerdreven innovation spiller i...... anvendelsen af brugerdreven innovation i Danmark.".   Nærværende afhandling taget sit udgangspunkt i en analyse af forskellige former for brugerdreven innovation og de grænser for brugerinddragelse, som forskere som Leonard-Barton og Verganti ser. Formålet er at anskueliggøre de forskellige roller designeren...... spiller i forskellige former for brugerdreven innovation.   Horst Rittel definerer et wicked problem som en rodet problemstilling, hvor man ikke umiddelbart kan systematisere sig ud af kompleksitet, men må træffe valg, der er afgørende for såvel løsning som den måde, et problem forstås på. Med...

  17. Roll Dynamics in a Free Flying Dragonfly

    Science.gov (United States)

    Melfi, James; Leonardo, Anthony; Wang, Z. Jane

    2014-11-01

    Dragonflies are capable of executing fast turning maneuvers. A typical free-flight maneuver includes rotations in all three degrees of freedom; yaw, pitch, and roll. This makes it difficult to identify the key changes to wing kinematics responsible for controlling each degree of freedom. Therefore we focus on a single motion; roll about the body longitudinal axis in a combined experimental and computational study. To induce rolling, a dragonfly is released from a magnetic tether while inverted. Both wing and body kinematics are recorded using multiple high speed cameras. The kinematics are replayed in a computer simulation of the flight, with forces and torques based on quasi-steady aerodynamics. By examining the effect of each kinematic change individually, we determine the key changes a dragonfly uses to both instigate, maintain, and end a rolling motion.

  18. Thermal stability of warm-rolled tungsten

    DEFF Research Database (Denmark)

    Alfonso Lopez, Angel

    , and recrystallization fitted to JMAK recrystallization kinetics, which in turn allowed thecalculation of recrystallization activation energies. Much faster recovery and recrystallizationkinetics were found for the plate warm-rolled to 90% thickness reduction, as compared to the platewarm-rolled to 67% thickness...... and recrystallization occur in tungsten, and quantifying the kinetics and microstructuralaspects of these restoration processes. Two warm-rolled tungsten plates are annealed attemperatures between 1100 °C and 1350 °C, under vacuum conditions or argon atmosphere. Theeffects of annealing on the microstructure...... reduction. An initial incubation time before recrystallization wasfound for both plates warm-rolled to 67% and 90% thickness reductions. The different Avramiexponents found for the two plates were explained microstructurally in terms of nucleation. The microstructural evolution during recovery...

  19. Modeling Jamming Effects on Rolling Airframe Missile

    National Research Council Canada - National Science Library

    Yen, Chia-Chun

    2001-01-01

    .... This thesis describes the use of microelectronic-miniature (MEM) technologies to measure the strap down rates experienced by a rolling airframe missile and the model required to effectively determine the missile's attitude during its flight...

  20. A Mathematical Model for the Multiphase Transport and Reaction Kinetics in a Ladle with Bottom Powder Injection

    Science.gov (United States)

    Lou, Wentao; Zhu, Miaoyong

    2017-08-01

    A computation fluid dynamics-population balance model-simultaneous reaction model (CFD-PBM-SRM) coupled model has been proposed to study the multiphase flow behavior and refining reaction kinetics in a ladle with bottom powder injection, and some new and important phenomena and mechanisms are presented. For the multiphase flow behavior, the effects of bubbly plume flow, powder particle motion, particle-particle collision and growth, particle-bubble collision and adhesion, and powder particle removal into top slag are considered. For the reaction kinetics, the mechanisms of multicomponent simultaneous reactions, including Al, S, Si, Mn, Fe, and O, at the multi-interface, including top slag-liquid steel interface, air-liquid steel interface, powder droplet-liquid steel interface, and bubble-liquid steel interface, are presented, and the effect of sulfur solubility in the powder droplet on the desulfurization is also taken into account. Model validation is carried out using hot tests in a 2-t induction furnace with bottom powder injection. The result shows that the powder particles gradually disperse in the entire furnace; in the vicinity of the bottom slot plugs, the desulfurization product CaS is liquid phase, while in the upper region of the furnace, the desulfurization product CaS is solid phase. The predicted sulfur contents by the present model agree well with the measured data in the 2-t furnace with bottom powder injection.

  1. A Mathematical Model for the Multiphase Transport and Reaction Kinetics in a Ladle with Bottom Powder Injection

    Science.gov (United States)

    Lou, Wentao; Zhu, Miaoyong

    2017-12-01

    A computation fluid dynamics-population balance model-simultaneous reaction model (CFD-PBM-SRM) coupled model has been proposed to study the multiphase flow behavior and refining reaction kinetics in a ladle with bottom powder injection, and some new and important phenomena and mechanisms are presented. For the multiphase flow behavior, the effects of bubbly plume flow, powder particle motion, particle-particle collision and growth, particle-bubble collision and adhesion, and powder particle removal into top slag are considered. For the reaction kinetics, the mechanisms of multicomponent simultaneous reactions, including Al, S, Si, Mn, Fe, and O, at the multi-interface, including top slag-liquid steel interface, air-liquid steel interface, powder droplet-liquid steel interface, and bubble-liquid steel interface, are presented, and the effect of sulfur solubility in the powder droplet on the desulfurization is also taken into account. Model validation is carried out using hot tests in a 2-t induction furnace with bottom powder injection. The result shows that the powder particles gradually disperse in the entire furnace; in the vicinity of the bottom slot plugs, the desulfurization product CaS is liquid phase, while in the upper region of the furnace, the desulfurization product CaS is solid phase. The predicted sulfur contents by the present model agree well with the measured data in the 2-t furnace with bottom powder injection.

  2. Comparisons of Different Models on Dynamic Recrystallization of Plate during Asymmetrical Shear Rolling

    Directory of Open Access Journals (Sweden)

    Tao Zhang

    2018-01-01

    Full Text Available Asymmetrical shear rolling with velocity asymmetry and geometry asymmetry is beneficial to enlarge deformation and refine grain size at the center of the thick plate compared to conventional symmetrical rolling. Dynamic recrystallization (DRX plays a vital role in grain refinement during hot deformation. Finite element models (FEM coupled with microstructure evolution models and cellular automata models (CA are established to study the microstructure evolution of plate during asymmetrical shear rolling. The results show that a larger DRX fraction and a smaller average grain size can be obtained at the lower layer of the plate. The DRX fraction at the lower part increases with the ascending speed ratio, while that at upper part decreases. With the increase of the offset distance, the DRX fraction slightly decreases for the whole thickness of the plate. The differences in the DRX fraction and average grain size between the upper and lower surfaces increase with the ascending speed ratio; however, it varies little with the change of the speed ratio. Experiments are conducted and the CA models have a higher accuracy than FEM models as the grain morphology, DRX nuclei, and grain growth are taken into consideration in CA models, which are more similar to the actual DRX process during hot deformation.

  3. Theoretical And Experimental Analysis Of Aluminium Bars Rolling Process In Three-High Skew Rolling Mill

    Directory of Open Access Journals (Sweden)

    Stefanik A.

    2015-06-01

    Full Text Available Technology of round bars rolling on a three-high skew rolling mills allows rolling of standard materials such as steel and aluminum, as well as new materials, especially hard deformable materials. The paper presents the results of theoretical and experimental rolling process of aluminum bars with a diameter of 20 mm. As the stock round bars with a diameter of 25 mm made of aluminum grade 1050A and aluminum alloy grade 2017A were used. The rolling process of aluminum bars has been carried out in a single pass. The numerical analysis was carried out by using computer program Forge2011®. On the basis of theoretical research it has been determined the state of deformation, stress and temperature distribution during rolling of aluminum bars. In addition, the results of theoretical research allowed to determine the schema of the metal plastic flow in the roll gap. Verification of the theoretical research was carried out during the rolling of aluminum bars on the RSP 40/14 laboratory three-high skew rolling mill. From the finished bars were taken the samples to set the shape and compared with the results of theoretical research. Finished aluminum round bars were characterized by low ovality and good surface quality.

  4. Roll-to-roll fabricated lab-on-a-chip devices

    DEFF Research Database (Denmark)

    Vig, Asger Laurberg; Mäkelä, Tapio; Majander, Päivi

    2011-01-01

    We present a high-volume fabrication technique for making polymer lab-on-a-chip devices. Microfluidic separation devices, relying on pinched flow fraction, are roll-to-roll fabricated in a cellulose acetate (CA) film at a volume of 360 devices h−1 for a cost of approximately 0.5 euro/device. The ......We present a high-volume fabrication technique for making polymer lab-on-a-chip devices. Microfluidic separation devices, relying on pinched flow fraction, are roll-to-roll fabricated in a cellulose acetate (CA) film at a volume of 360 devices h−1 for a cost of approximately 0.5 euro...

  5. Roll-to-Roll Transfer Printing of Reduced Graphene Oxide Thin Film

    OpenAIRE

    Jang, Hyun-Woo

    2015-01-01

    A novel thin film transfer mechanism has been studied and developed to transfer chemically reduced graphene oxide (r-GO) thin film using a roll-to-roll printing system. We discover that shear stress generated on the silicon rubber stamp surface facilitates delamination of the deposited r-GO thin film efficiently.A roll-to-roll apparatus is assembled to demonstrate the shear-induced transfer printing in a large scale printing system. Shear stress is applied on the stamp surface by rotating the...

  6. Toward large scale roll-to-roll production of fully printed perovskite solar cells.

    Science.gov (United States)

    Hwang, Kyeongil; Jung, Yen-Sook; Heo, Youn-Jung; Scholes, Fiona H; Watkins, Scott E; Subbiah, Jegadesan; Jones, David J; Kim, Dong-Yu; Vak, Doojin

    2015-02-18

    Fully printed perovskite solar cells are demonstrated with slot-die coating, a scalable printing method. A sequential slot-die coating process is developed to produce efficient perovskite solar cells and to be used in a large-scale roll-to-roll printing process. All layers excluding the electrodes are printed and devices demonstrate up to 11.96% power conversion efficiency. It is also demonstrated that the new process can be used in roll-to-roll production. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  7. DEVELOPMENT TRENDS FOR ROLLING STOCK TRACTION MOTORS

    Directory of Open Access Journals (Sweden)

    O.V. Pasko

    2013-02-01

    Full Text Available Rolling stock on the railways of Ukraine has not been updated for many years, which has led to significant wear of the country electric and diesel locomotive fleet. A way out of the existing situation is execution of major overhaul with extension of locomotive life to allow their operation for several more years. Repair or upgrading as well as putting new rolling stock into operation must be accompanied by implementation of state-of-the-art traction electric drives.

  8. Rolling Thunder 1965: Anatomy of a Failure

    Science.gov (United States)

    1986-10-01

    DTD CADRE PAPER ROLLING THUNDER 1965: Anatomy of a Failure CENTER FOR AEROSPACE DOCTRINE, RESEARCH, AND EDUCATION AIR UNIVERSITY MAXWELL AIR FORCE...Report No. AU-ARI-CP-86-3 ROLLING THUNDER 1965: Anatomy of a Failure by Col Dennis M. Drew Director Airpower Research Institute Air University Press...with minor variations in China, and Mao Tse-tung’s theories on the conduct of guerrilla warfare are known to every Viet Cong agent and cadre. Most of

  9. Maintenance in Railway Rolling Stock Rescheduling for Passenger Railways

    NARCIS (Netherlands)

    J.C. Wagenaar (Joris); L.G. Kroon (Leo)

    2015-01-01

    textabstractThis paper addresses the Rolling Stock Rescheduling Problem (RSRP), while taking maintenance appointments into account. After a disruption, the rolling stock of passenger trains has to be rescheduled in order to maintain a feasible rolling stock circulation. A limited number of rolling

  10. 21 CFR 136.160 - Raisin bread, rolls, and buns.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Raisin bread, rolls, and buns. 136.160 Section 136....160 Raisin bread, rolls, and buns. (a) Each of the foods raisin bread, raisin rolls, and raisin buns... of ingredients prescribed for bread, rolls or buns by § 136.110, except that: (1) Not less than 50...

  11. 21 CFR 136.130 - Milk bread, rolls, and buns.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Milk bread, rolls, and buns. 136.130 Section 136....130 Milk bread, rolls, and buns. (a) Each of the foods milk bread, milk rolls, and milk buns conforms... ingredients prescribed for bread, rolls or buns by § 136.110 except that: (1) The only moistening ingredient...

  12. Partition Decomposition for Roll Call Data

    CERN Document Server

    Leibon, Greg; Rockmore, Daniel N; Savell, Robert

    2011-01-01

    In this paper we bring to bear some new tools from statistical learning on the analysis of roll call data. We present a new data-driven model for roll call voting that is geometric in nature. We construct the model by adapting the "Partition Decoupling Method," an unsupervised learning technique originally developed for the analysis of families of time series, to produce a multiscale geometric description of a weighted network associated to a set of roll call votes. Central to this approach is the quantitative notion of a "motivation," a cluster-based and learned basis element that serves as a building block in the representation of roll call data. Motivations enable the formulation of a quantitative description of ideology and their data-dependent nature makes possible a quantitative analysis of the evolution of ideological factors. This approach is generally applicable to roll call data and we apply it in particular to the historical roll call voting of the U.S. House and Senate. This methodology provides a...

  13. Through-Thickness Homogenization in Thin Slab Direct Rolling of Nb Microalloyed Steels

    Science.gov (United States)

    Pereda, B.; Uranga, P.; López, B.; Rodriguez-Ibabe, J. M.; Stalheim, D.; Barbosa, R.; Rebellato, M. A.

    Thick gauge strip production using thin slab casting and direct rolling (TSDR) technologies show important challenges due to the lack of high total reduction from slab to final strip. In these cases, a correct design of the reductions in the first rolling passes is an important tool to achieve an optimized through-thickness homogenization in the final product. There are metallurgically key thicknesses where an optimized per pass reduction should be taken to result in an optimized homogenization of the through-thickness austenite grain (austenite conditioning) setting up the stage for the final metallurgy and ferrite grain transformation. This proper per pass reduction design can be called taking a "critical reduction at a critical thickness". This paper shows how the combination of finite element analysis and microstructural evolution models help understand the strain distribution after each rolling pass and the improvement in strain penetration to the centerline area when an optimum reduction schedule is selected. The analysis, applied to a niobium microalloyed grade, provides useful information for, not only mean grain size refinement in the centerline area, but also an improvement in the homogenization of the grain size distribution. Following these concepts of taking a "critical reduction at a critical thickness", an improvement in both strength and toughness properties could be achieved in the final TSDR rolled product. In fact this very basic metallurgical principle can and has been applied to the metallurgy of producing plate, traditional hot strip coil and long product section sizes.

  14. Hot-pressed geopolymer

    DEFF Research Database (Denmark)

    Ranjbar, Navid; Mehrali, Mohammad; Maheri, Mahmoud R.

    2017-01-01

    /FA, duration of hot-pressing and sodium concentration are studied. Together with detailed experimental studies, our results reveal that the most dominant factor is the induced pressure. The main results indicated that the highest compressive strength of the geopolymer (134 MPa) could be obtained by employing...... the hot pressing, temperature and duration of 41.4 MPa, 350 °C and 20 min, respectively. The microstructure of the hot-pressed specimens showed more developed geopolymer matrix compared with conventional ones leading to higher compressive strength in much shortest time. The improved mechanical properties...

  15. Roll-to-roll printed silver nanowires for increased stability of flexible ITO-free organic solar cell modules

    DEFF Research Database (Denmark)

    Benatto, Gisele Alves dos Reis; Roth, Bérenger; Corazza, Michael

    2016-01-01

    We report the use of roll-to-roll printed silver nanowire networks as front electrodes for fully roll-to-roll processed flexible indium-tin-oxide (ITO) free OPV modules. We prepared devices with two types of back electrodes, a simple PEDOT:PSS back electrode and a PEDOT:PSS back electrode with a ...

  16. China's 'Hot Money' Problems

    National Research Council Canada - National Science Library

    Martin, Michael F; Morrison, Wayne M

    2008-01-01

    .... The recent large inflow of financial capital into China, commonly referred to as "hot money," has led some economists to warn that such flows may have a destabilizing effect on China's economy...

  17. Hot Weather Tips

    Science.gov (United States)

    ... hot, heavy meals and don’t use the oven. Monitor medications: Find out if the person’s medications ... nia.nih.gov Photo: By High Contrast (Own work) [CC BY 3.0 de ( http://creativecommons.org/ ...

  18. System for measuring multiphase flow using multiple pressure differentials

    Science.gov (United States)

    Fincke, James R.

    2003-01-01

    An improved method and system for measuring a multi-phase flow in a pressure flow meter. An extended throat venturi is used and pressure of the multi-phase flow is measured at three or more positions in the venturi, which define two or more pressure differentials in the flow conduit. The differential pressures are then used to calculate the mass flow of the gas phase, the total mass flow, and the liquid phase. The system for determining the mass flow of the high void fraction fluid flow and the gas flow includes taking into account a pressure drop experienced by the gas phase due to work performed by the gas phase in accelerating the liquid phase.

  19. Dynamical evolution of volume fractions in multipressure multiphase flow models.

    Science.gov (United States)

    Chang, C H; Ramshaw, J D

    2008-06-01

    Compared to single-pressure models, multipressure multiphase flow models require additional closure relations to determine the individual pressures of the different phases. These relations are often taken to be evolution equations for the volume fractions. We present a rigorous theoretical framework for constructing such equations for compressible multiphase mixtures in terms of submodels for the relative volumetric expansion rates DeltaE_{i} of the phases. These quantities are essentially the rates at which the phases dynamically expand or contract in response to pressure differences, and represent the general tendency of the volume fractions to relax toward values that produce local pressure equilibrium. We present a simple provisional model of this type in which DeltaE_{i} is proportional to pressure differences divided by the time required for sound waves to traverse an appropriate characteristic length. It is shown that the resulting approach to pressure equilibrium is monotonic rather than oscillatory, and occurs instantaneously in the incompressible limit.

  20. Qualification of CFD-models for multiphase flows

    Energy Technology Data Exchange (ETDEWEB)

    Lucas, Dirk [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany)

    2016-05-15

    While Computational Fluid Dynamics (CFD) is already an accepted industrial tool for single phase flows it is not yet mature for two-phase flows. For this reason the qualification of CFD for reactor safety relevant applications which involve multiphase flows is a present topic of research. At the CFD division of Helmholtz-Zentrum Dresden-Rossendorf (HZDR) hereby beside an application-oriented model development and validation also more generic investigations are done. Thus, the baseline model strategy aims on the consolidation of the CFD-modelling for multiphase to enable reliable predictions for well-defined flow pattern in future. In addition the recently developed GENTOP-concept broadens the range of applicability of CFD. Different flow morphologies including transitions between them can be considered in frame of this concept.

  1. Calculation of Multiphase Chemical Equilibrium by the Modified RAND Method

    DEFF Research Database (Denmark)

    Tsanas, Christos; Stenby, Erling Halfdan; Yan, Wei

    2017-01-01

    A robust and efficient algorithm for simultaneous chemical and phase equilibrium calculations is proposed. It combines two individual nonstoichiometric solving procedures: a nested-loop method with successive substitution for the first steps and final convergence with the second-order modified RAND...... method. The modified RAND extends the classical RAND method from single-phase chemical reaction equilibrium of ideal systems to multiphase chemical equilibrium of nonideal systems. All components in all phases are treated in the same manner and the system Gibbs energy can be used to monitor convergence....... This is the first time that modified RAND was applied to multiphase chemical equilibrium systems. The combined algorithm was tested using nine examples covering vapor–liquid (VLE) and vapor–liquid–liquid equilibria (VLLE) of ideal and nonideal reaction systems. Successive substitution provided good initial...

  2. Multiphase flow of immiscible fluids on unstructured moving meshes

    DEFF Research Database (Denmark)

    Misztal, Marek Krzysztof; Erleben, Kenny; Bargteil, Adam

    2012-01-01

    that the underlying discretization matches the physics and avoids the additional book-keeping required in grid-based methods where multiple fluids may occupy the same cell. Our Lagrangian approach naturally leads us to adopt a finite element approach to simulation, in contrast to the finite volume approaches adopted...... operations improve element quality and avoid element inversion. In the context of multiphase flow, we guarantee that every element is occupied by a single fluid and, consequently, the interface between fluids is represented by a set of faces in the simplicial complex. This approach ensures......In this paper, we present a method for animating multiphase flow of immiscible fluids using unstructured moving meshes. Our underlying discretization is an unstructured tetrahedral mesh, the deformable simplicial complex (DSC), that moves with the flow in a Lagrangian manner. Mesh optimization...

  3. Multiphase Flow of Immiscible Fluids on Unstructured Moving Meshes

    DEFF Research Database (Denmark)

    Misztal, Marek Krzysztof; Erleben, Kenny; Bargteil, Adam

    2013-01-01

    that the underlying discretization matches the physics and avoids the additional book-keeping required in grid-based methods where multiple fluids may occupy the same cell. Our Lagrangian approach naturally leads us to adopt a finite element approach to simulation, in contrast to the finite volume approaches adopted...... operations improve element quality and avoid element inversion. In the context of multiphase flow, we guarantee that every element is occupied by a single fluid and, consequently, the interface between fluids is represented by a set of faces in the simplicial complex. This approach ensures......In this paper, we present a method for animating multiphase flow of immiscible fluids using unstructured moving meshes. Our underlying discretization is an unstructured tetrahedral mesh, the deformable simplicial complex (DSC), that moves with the flow in a Lagrangian manner. Mesh optimization...

  4. Eulerian Multiphase Population Balance Model of Atomizing, Swirling Flows

    Directory of Open Access Journals (Sweden)

    Narayana P. Rayapati

    2011-06-01

    Full Text Available An Eulerian/Eulerian multiphase flow model coupled with a population balance model is used as the basis for numerical simulation of atomization in swirling flows. The objective of this exercise is to develop a methodology capable of predicting the local point-wise drop size distribution in a spray, such as would be measured by the Phase Doppler Particle Analyzer (PDA. Model predictions are compared to experimental measurements of particle size distributions in an air-blast atomizer spray to demonstrate good qualitative and quantitative agreement. It is observed that the dependence of velocity on drop size inherent in a multiphase description of the drop cloud appears necessary to capture some features of the experimental data. Using this model, we demonstrate the relative contributions of secondary atomization and transport to the variation observed in the downstream spray drop size distribution.

  5. Annihilation Radiation Gauge for Relative Density and Multiphase Fluid Monitoring

    Directory of Open Access Journals (Sweden)

    Vidal A.

    2014-03-01

    Full Text Available The knowledge of the multi-phase flow parameters are important for the petroleum industry, specifically during the transport in pipelines and network related to exploitation’s wells. Crude oil flow is studied by Monte Carlo simulation and experimentally to determine transient liquid phase in a laboratory system. Relative density and fluid phase time variation is monitored employing a fast nuclear data acquisition setup that includes two large volume BaF2 scintillator detectors coupled to an electronic chain and data display in a LabView® environment. Fluid parameters are determined by the difference in count rate of coincidence pulses. The operational characteristics of the equipment indicate that 2 % deviation in the CCR corresponds to a variation, on average, of 20 % in the fraction of liquid of the multiphase fluid.

  6. Shock wave experiments to examine the multiphase properties of cerium

    Energy Technology Data Exchange (ETDEWEB)

    Jensen, Brian James [Los Alamos National Laboratory

    2009-01-01

    There is a scientific need to obtain new data to constrain and refine next generation multi-phase equation-of-state (EOS) for metals. Experiments are needed to locate phase boundaries, determine transition kinetic times, and to obtain EOS and Hugoniot data for relevant phases. The objectives of the current work was to examine the multiphase properties for cerium including the dynamic melt boundary and the low-pressure solid-solid phase transition through the critical point. These objectives were addressed by performing plate impact experiment that used multiple experimental configuration including front-surface impact experiments to directly measure transition kinetics, multislug experiments that used the overtake method to measure sound speeds at pressure, and preheat experiments to map out phase boundaries. Preliminary data and analysis obtained for cerium will be presented.

  7. Method for producing nanocrystalline multicomponent and multiphase materials

    Science.gov (United States)

    Eastman, J.A.; Rittner, M.N.; Youngdahl, C.J.; Weertman, J.R.

    1998-03-17

    A process for producing multi-component and multiphase nanophase materials is provided wherein a plurality of elements are vaporized in a controlled atmosphere, so as to facilitate thorough mixing, and then condensing and consolidating the elements. The invention also provides for a multicomponent and multiphase nanocrystalline material of specified elemental and phase composition having component grain sizes of between approximately 1 nm and 100 nm. This material is a single element in combination with a binary compound. In more specific embodiments, the single element in this material can be a transition metal element, a non-transition metal element, a semiconductor, or a semi-metal, and the binary compound in this material can be an intermetallic, an oxide, a nitride, a hydride, a chloride, or other compound. 6 figs.

  8. Analysis of Voltage Forming Methods for Multiphase Inverters

    Directory of Open Access Journals (Sweden)

    Tadas Lipinskis

    2013-05-01

    Full Text Available The article discusses advantages of the multiphase AC induction motor over three or less phase motors. It presents possible stator winding configurations for a multiphase induction motor. Various fault control strategies were reviewed for phases feeding the motor. The authors propose a method for quality evaluation of voltage forming algorithm in the inverter. Simulation of a six-phase voltage source inverter, voltage in which is formed using a simple SPWM control algorithm, was performed in Matlab Simulink. Simulation results were evaluated using the proposed method. Inverter’s power stage was powered by 400 V DC source. The spectrum of output currents was analysed and the magnitude of the main frequency component was at least 12 times greater than the next biggest-magnitude component. The value of rectified inverter voltage was 373 V.Article in Lithuanian

  9. The development of uranium foil farication technology utilizing twin roll method for Mo-99 irradiation target

    CERN Document Server

    Kim, C K; Park, H D

    2002-01-01

    MDS Nordion in Canada, occupying about 75% of global supply of Mo-99 isotope, has provided the irradiation target of Mo-99 using the rod-type UAl sub x alloys with HEU(High Enrichment Uranium). ANL (Argonne National Laboratory) through co-operation with BATAN in Indonesia, leading RERTR (Reduced Enrichment for Research and Test Reactors) program substantially for nuclear non-proliferation, has designed and fabricated the annular cylinder of uranium targets, and successfully performed irradiation test, in order to develop the fabrication technology of fission Mo-99 using LEU(Low Enrichment Uranium). As the uranium foils could be fabricated in laboratory scale, not in commercialized scale by hot rolling method due to significant problems in foil quality, productivity and economic efficiency, attention has shifted to the development of new technology. Under these circumstances, the invention of uranium foil fabrication technology utilizing twin-roll casting method in KAERI is found to be able to fabricate LEU or...

  10. Technology development for roll-to-roll production of organic photovoltaics

    NARCIS (Netherlands)

    Galagan, Y.O.; Vries, I.G. de; Langen, A.P.; Andriessen, H.A.J.M.; Verhees, W.J.H.; Veenstra, S.C.; Kroon, J.M.

    2011-01-01

    In order to reach the objective of low-cost, large area organic photovoltaic systems, we build up a knowledge base concerning the influence of process conditions on the performance of polymer solar cells. A large area solar cell module, with roll-to-roll coated PEDOT:PSS and photoactive layers

  11. Analysis of rolling fracture of the conticasted and tandem rolled blanks of low alloyed aluminum

    Science.gov (United States)

    Li, Yong; Zeng, Lingping; Jiao Xie, Xian

    2018-01-01

    Optical microscopy, electron microscopy and energy spectrum were used to test the morphology of grains, as-cast microstructure and secondary phases in confiscated and tandem rolled planks of 8011 low alloying aluminum alloy. It can be concluded that the existence of inhomogeneous secondary FeSiAl phases lead to the fracture of planks during rolling.

  12. Roll compaction/dry granulation: comparison between roll mill and oscillating granulator in dry granulation.

    Science.gov (United States)

    Sakwanichol, Jarunee; Puttipipatkhachorn, Satit; Ingenerf, Gernot; Kleinebudde, Peter

    2012-01-01

    Different experimental factorial designs were employed to evaluate granule properties obtained from oscillating granulator and roll mill. Four oscillating-granulator parameters were varied, i.e. rotor speed, oscillating angle, aperture of mesh screen and rotor type. Six roll-mill parameters that were throughput, speed ratio in both first and second stages, gap between roll pair in both stages and roll-surface texture were also investigated. Afterwards, the granule properties obtained from two milling types with similar median particle size were compared. All milling parameters in both milling types affected significantly the median particle size, size distribution and amount of fine particles (P rotor types of oscillating granulator on fines. Only three milling parameters influenced significantly the flowability (P < 0.05). These were the throughput and the gap size in the first stage of roll mill and the sieve size of oscillating granulator. In comparison between milling types, the differences of granule properties were not practically relevant. However, the roll mill had much higher capacity than the oscillating granulator about seven times, resulting in improving energy savings per unit of product. Consequently, the roll mill can be applied instead of oscillating granulator for roll compaction/dry granulation technique.

  13. Roll-to-roll paper sensors (ROPAS); Wireless communicating sensors on paper in the logistic chain

    NARCIS (Netherlands)

    Rentrop, C.; Rubingh, J.E.J.M.; Lelieveld, R.; Sandberg, H.

    2014-01-01

    The ROPAS project (Roll-to-roll paper sensors) combines high end electronics and wireless sensors with low cost paper substrates and processing techniques that can be applied on a large scale. Paper is the next step in the printed electronics roadmap of utilising cheaper substrate materials as a

  14. Material-Process-Performance Relationships for Roll-to-Roll Coated PEM Electrodes

    Energy Technology Data Exchange (ETDEWEB)

    Mauger, Scott; Neyerlin, K.C.; Stickel, Jonathan; Ulsh, Michael; More, Karren; Wood, David

    2017-04-26

    Roll-to-roll (R2R) coating is the most economical and highest throughput method for producing fuel cell electrodes. R2R coating encompasses many different methodologies to create uniform films on a moving web substrate. Here we explore two coating methods, gravure and slot die, to understand the impacts of each on film uniformity and performance.

  15. Toward an improved understanding of multiphase flow in porous media

    Science.gov (United States)

    Muccino, Julia C.; Gray, William G.; Ferrand, Lin A.

    1998-08-01

    Physical description of multiphase flow in porous media ideally should be based on conservation principles. In practice, however, Darcy's law is employed as the foundation of multiphase flow studies. Darcy's law is an empirical surrogate for momentum conservation based on data obtained from experimental study of one-dimensional single-phase flow. In its original form [Darcy, 1856], Darcy's law contained a single, constant coefficient that depended on the properties of the medium. Since 1856, Darcy's relation has been heuristically and progressively altered by allowing this coefficient to be a spatially dependent, nonlinear function of fluid and solid phase properties, particularly of the quantities of these phases within the flow system. The shortcoming of this approach is that the governing flow equation is obtained by enhancing a simple empirical coefficient with complex functional dependencies rather than by simplifying general conservation principles. As a result, some of the important physical phenomena are not properly accounted for. Also, some assumptions intrinsic to the equations are overlooked, making accurate simulation more of an art than an entirely scientific exercise. A more general and more theoretically appealing approach to the derivation of conservation principles for multiphase flow has been evolving over the last 30 years. This approach employs a mathematical procedure for deriving conservation principles at the length scale of interest, followed by imposition of thermodynamic constraints to restrict the generality of these expressions. The product of this approach is a set of balance equations that provides a framework in which the assumptions inherent in a hypothesized model of multiphase flow are clearly stated. Requirements for more comprehensive and physically complete models can then be specified.

  16. Multi-Phase Modeling of Rainbird Water Injection

    Science.gov (United States)

    Vu, Bruce T.; Moss, Nicholas; Sampson, Zoe

    2014-01-01

    This paper describes the use of a Volume of Fluid (VOF) multiphase model to simulate the water injected from a rainbird nozzle used in the sound suppression system during launch. The simulations help determine the projectile motion for different water flow rates employed at the pad, as it is critical to know if water will splash on the first-stage rocket engine during liftoff.

  17. New Multiphase Matrix Converter Based Device for Power Flow Control

    Directory of Open Access Journals (Sweden)

    Jerzy Szczepanik

    2013-12-01

    Full Text Available The article presents the concept of new matrix converter (MC based device working as a phase shifting control device in a power system. The multiphase MC is working under an innovative control algorithm specially dedicated to the proposed application. The work presents the results of the simulation of the MC work in this application as well as the analysis of the MC properties.

  18. Multiphase flow metering using capacitance transducer and multivariate calibration

    Directory of Open Access Journals (Sweden)

    Øyvind Midttveit

    1992-04-01

    Full Text Available The method of multivariate calibration is experimentally investigated to establish estimators of the required pertinent flow parameters in multiphase pipe flow. The unfiltered primary signals, provided by a capacitance sensor, are analysed as discrete time series and the signal characteristics are extracted. The multivariate model that is generated estimates the flow composition based on the extracted information existing in the broad-band capacitance signal. The data analysis and test results are presented.

  19. New Turbulent Multiphase Flow Facilities for Simulation Benchmarking

    Science.gov (United States)

    Teoh, Chee Hau; Salibindla, Ashwanth; Masuk, Ashik Ullah Mohammad; Ni, Rui

    2017-11-01

    The Fluid Transport Lab at Penn State has devoted last few years on developing new experimental facilities to unveil the underlying physics of coupling between solid-gas and gas-liquid multiphase flow in a turbulent environment. In this poster, I will introduce one bubbly flow facility and one dusty flow facility for validating and verifying simulation results. Financial support for this project was provided by National Science Foundation under Grant Number: 1653389 and 1705246.

  20. Analytical study on web deformation by tension in roll-to-roll printing process

    Science.gov (United States)

    Kang, Y. S.; Hong, M. S.; Lee, S. H.; Jeon, Y. H.; Kang, D.; Lee, N. K.; Lee, M. G.

    2017-08-01

    Recently, flexible devices have gained high intentions for flexible display, Radio Frequency Identification (RFID), bio-sensor and so on. For manufacturing of the flexible devices, roll-to-roll process is a good candidate because of its low production cost and high productivity. Flexible substrate has a non-uniform deformation distribution by tension. Because the roll-to-roll process carries out a number of overlay printing processes, the deformation affect overlay printing precision and printable areas. In this study, the deformation of flexible substrate was analyzed by using finite element analysis and it was verified through experiments. More deformation occurred in the middle region in the direction parallel to rolling of the flexible substrate. It is confirmed through experiments and analysis that deformation occurs less at the both ends than in the middle region. Based on these results, a hourglass roll is proposed as a mechanical design of the roll to compensate the non-uniform deformation of the flexible substrate. In the hourglass roll, high stiffness material is used in the core and low stiffness material such as an elastic material is wrapped. The diameter of the core roll was designed to be the minimum at the middle and the maximum at both ends. We tried to compensate the non-uniform deformation distribution of the flexible substrate by using the variation of the contact stiffness between the roll and the flexible substrate. Deformation distribution of flexible substrates was confirmed by finite element analysis by applying hourglass roll shape. In the analysis when using the hourglass roll, it is confirmed that the stress distribution is compensated by about 70% and the strain distribution is compensated by about 67% compared to the case using the hourglass roll. To verify the compensation of the non-uniform deformation distribution due to the tension, deformation measurement experiment when using the proposed hourglass roll was carried out

  1. Fiber-Optical Sensors: Basics and Applications in Multiphase Reactors

    Directory of Open Access Journals (Sweden)

    Guozheng Li

    2012-09-01

    Full Text Available This work presents a brief introduction on the basics of fiber-optical sensors and an overview focused on the applications to measurements in multiphase reactors. The most commonly principle utilized is laser back scattering, which is also the foundation for almost all current probes used in multiphase reactors. The fiber-optical probe techniques in two-phase reactors are more developed than those in three-phase reactors. There are many studies on the measurement of gas holdup using fiber-optical probes in three-phase fluidized beds, but negative interference of particles on probe function was less studied. The interactions between solids and probe tips were less studied because glass beads etc. were always used as the solid phase. The vision probes may be the most promising for simultaneous measurements of gas dispersion and solids suspension in three-phase reactors. Thus, the following techniques of the fiber-optical probes in multiphase reactors should be developed further: (1 online measuring techniques under nearly industrial operating conditions; (2 corresponding signal data processing techniques; (3 joint application with other measuring techniques.

  2. Wettability control on multiphase flow in patterned microfluidics.

    Science.gov (United States)

    Zhao, Benzhong; MacMinn, Christopher W; Juanes, Ruben

    2016-09-13

    Multiphase flow in porous media is important in many natural and industrial processes, including geologic CO2 sequestration, enhanced oil recovery, and water infiltration into soil. Although it is well known that the wetting properties of porous media can vary drastically depending on the type of media and pore fluids, the effect of wettability on multiphase flow continues to challenge our microscopic and macroscopic descriptions. Here, we study the impact of wettability on viscously unfavorable fluid-fluid displacement in disordered media by means of high-resolution imaging in microfluidic flow cells patterned with vertical posts. By systematically varying the wettability of the flow cell over a wide range of contact angles, we find that increasing the substrate's affinity to the invading fluid results in more efficient displacement of the defending fluid up to a critical wetting transition, beyond which the trend is reversed. We identify the pore-scale mechanisms-cooperative pore filling (increasing displacement efficiency) and corner flow (decreasing displacement efficiency)-responsible for this macroscale behavior, and show that they rely on the inherent 3D nature of interfacial flows, even in quasi-2D media. Our results demonstrate the powerful control of wettability on multiphase flow in porous media, and show that the markedly different invasion protocols that emerge-from pore filling to postbridging-are determined by physical mechanisms that are missing from current pore-scale and continuum-scale descriptions.

  3. Microstructure-based modelling of multiphase materials and complex structures

    Science.gov (United States)

    Werner, Ewald; Wesenjak, Robert; Fillafer, Alexander; Meier, Felix; Krempaszky, Christian

    2016-09-01

    Micromechanical approaches are frequently employed to monitor local and global field quantities and their evolution under varying mechanical and/or thermal loading scenarios. In this contribution, an overview on important methods is given that are currently used to gain insight into the deformational and failure behaviour of multiphase materials and complex structures. First, techniques to represent material microstructures are reviewed. It is common to either digitise images of real microstructures or generate virtual 2D or 3D microstructures using automated procedures (e.g. Voronoï tessellation) for grain generation and colouring algorithms for phase assignment. While the former method allows to capture exactly all features of the microstructure at hand with respect to its morphological and topological features, the latter method opens up the possibility for parametric studies with respect to the influence of individual microstructure features on the local and global stress and strain response. Several applications of these approaches are presented, comprising low and high strain behaviour of multiphase steels, failure and fracture behaviour of multiphase materials and the evolution of surface roughening of the aluminium top metallisation of semiconductor devices.

  4. Direct Numerical Simulation of Disperse Multiphase High-Speed Flows

    Energy Technology Data Exchange (ETDEWEB)

    Nourgaliev, R R; Dinh, T N; Theofanous, T G; Koning, J M; Greenman, R M; Nakafuji, G T

    2004-02-17

    A recently introduced Level-Set-based Cartesian Grid (LSCG) Characteristics-Based Matching (CBM) method is applied for direct numerical simulation of shock-induced dispersal of solid material. The method incorporates the latest advancements in the level set technology and characteristics-based numerical methods for solution of hyperbolic conservation laws and boundary treatment. The LSCG/CBM provides unique capabilities to simulate complex fluid-solid (particulate) multiphase flows under high-speed flow conditions and taking into account particle-particle elastic and viscoelastic collisions. The particular emphasis of the present study is placed on importance of appropriate modeling of particle-particle collisions, which are demonstrated to crucially influence the global behavior of high-speed multiphase particulate flows. The results of computations reveal the richness and complexity of flow structures in compressible disperse systems, due to dynamic formation of shocks and contact discontinuities, which provide an additional long-range interaction mechanism in dispersed high-speed multiphase flows.

  5. Modeling the multiphase flow in a dense medium cyclone

    Energy Technology Data Exchange (ETDEWEB)

    Wang, B.; Chu, K.W.; Yu, A.B.; Vince, A. [University of New South Wales, Sydney, NSW (Australia)

    2009-04-15

    A mathematical model is proposed to describe the multiphase flow in a dense-medium cyclone (DMC). In this model, the volume of fluid multiphase model is first used to determine the shape and position of the air core, and then the mixture multiphase model is employed to describe the flow of the dense medium (comprising finely ground magnetite in water) and the air core, where the turbulence is described by the Reynolds stress model. The results of fluid flow are finally used in the simulation of coal particle flow described by the stochastic Lagrangian particle tracking model. The validity of the proposed approach is verified by the reasonably good agreement between the measured and predicted results under different conditions. The flow features in a DMC are then examined in terms of factors such as flow field, pressure drop, particle trajectories, and separation efficiency. The results are used to explain the key characteristics of flow in DMCs, such as the origin of a short-circuit flow, the flow pattern, and the motion of coal particles. Moreover, the so-called surging phenomenon is examined in relation to the instability of fluid flow. The model offers a convenient method to investigate the effects of variables related to geometrical and operational conditions on the performance of DMCs.

  6. Numerical modeling of a compressible multiphase flow through a nozzle

    Science.gov (United States)

    Niedzielska, Urszula; Rabinovitch, Jason; Blanquart, Guillaume

    2012-11-01

    New thermodynamic cycles developed for more efficient low temperature resource utilization can increase the net power production from geothermal resources and sensible waste heat recovery by 20-40%, compared to the traditional organic Rankine cycle. These improved systems consist of a pump, a liquid heat exchanger, a two-phase turbine, and a condenser. The two-phase turbine is used to extract energy from a high speed multiphase fluid and consists of a nozzle and an axial impulse rotor. In order to model and optimize the fluid flow through this part of the system an analysis of two-phase flow through a specially designed convergent-divergent nozzle has to be conducted. To characterize the flow behavior, a quasi-one-dimensional steady-state model of the multiphase fluid flow through a nozzle has been constructed. A numerical code capturing dense compressible multiphase flow under subsonic and supersonic conditions and the coupling between both liquid and gas phases has been developed. The output of the code delivers data vital for the performance optimization of the two-phase nozzle.

  7. Dimensional ranges and rolling efficiency in a tandem cold rolling mill

    Energy Technology Data Exchange (ETDEWEB)

    Larkiola, J.

    1997-12-31

    In this work, physical models and a neural network theory have been combined in order to predict the properties of a steel strip and to optimise the process parameters in cold rolling. The prediction of the deformation resistance of the material and the friction parameter is based on the physical model presented by Bland, Ford and Ellis and artificial neural network computing (ANN). The accuracy of these models has been tested and proved by using a large amount of the measured data. With the aid of these models it has been shown that (a) the small change to the relative reduction distribution can have a clear effect upon the rolling efficiency, (b) the dimensional ranges of the tandem cold roll mill can be determined and optimised and (c) the possibility to cold roll a new product of new width, strength or thickness can be determined and the parameters of the tandem cold rolling process can be optimised. (orig.) 43 refs.

  8. Numerical simulation of complex multi-phase fluid of casting process and its applications

    Directory of Open Access Journals (Sweden)

    CHEN Li-liang

    2006-05-01

    Full Text Available The fluid of casting process is a typical kind of multi-phase flow. Actually, many casting phenomena have close relationship with the multi-phase flow, such as molten metal filling process, air entrapment, slag movement, venting process of die casting, gas escaping of lost foam casting and so on. Obviously, in order to analyze these phenomena accurately, numerical simulation of the multi-phase fluid is necessary. Unfortunately, so far, most of the commercial casting simulation systems do not have the ability of multi-phase flow modeling due to the difficulty in the multi-phase flow calculation. In the paper, Finite Different Method (FDM technique was adopt to solve the multi-phase fluid model. And a simple object of the muiti-phase fluid was analyzed to obtain the fluid rates of the liquid phase and the entrapped air phase.

  9. Multiphase permittivity imaging using absolute value electrical capacitance tomography data and a level set algorithm.

    Science.gov (United States)

    Al Hosani, E; Soleimani, M

    2016-06-28

    Multiphase flow imaging is a very challenging and critical topic in industrial process tomography. In this article, simulation and experimental results of reconstructing the permittivity profile of multiphase material from data collected in electrical capacitance tomography (ECT) are presented. A multiphase narrowband level set algorithm is developed to reconstruct the interfaces between three- or four-phase permittivity values. The level set algorithm is capable of imaging multiphase permittivity by using one set of ECT measurement data, so-called absolute value ECT reconstruction, and this is tested with high-contrast and low-contrast multiphase data. Simulation and experimental results showed the superiority of this algorithm over classical pixel-based image reconstruction methods. The multiphase level set algorithm and absolute ECT reconstruction are presented for the first time, to the best of our knowledge, in this paper and critically evaluated. This article is part of the themed issue 'Supersensing through industrial process tomography'. © 2016 The Author(s).

  10. Magnon Inflation: Slow Roll with Steep Potentials

    CERN Document Server

    Adshead, Peter; Burgess, C P; Hayman, Peter; Patil, Subodh P

    2016-01-01

    We find multi-scalar effective field theories (EFTs) that can achieve a slow inflationary roll despite having a scalar potential that does not satisfy the usual slow-roll condition (d V)^2 << V^2/Mp^2. They evade the usual slow-roll conditions on $V$ because their kinetic energies are dominated by single-derivative terms rather than the usual two-derivative terms. Single derivatives dominate during slow roll and so do not require a breakdown of the usual derivative expansion that underpins calculational control in much of cosmology. The presence of such terms requires some sort of UV Lorentz-symmetry breaking during inflation (besides the usual cosmological breaking). Chromo-natural inflation provides an example of a UV theory that can generate the multi-field single-derivative terms we consider, and we argue that the EFT we find indeed captures the slow-roll conditions for the background evolution for Chromo-natural inflation. We also show that our EFT can be understood as a multi-field generalization ...

  11. Investigation of Multiphase Coupled-Inductor Buck Converters in Point-of-Load Applications

    OpenAIRE

    Dong, Yan

    2009-01-01

    Multiphase interleaving buck converters are widely used in todayâ s industrial point-of-load (POL) converters, especially the microprocessor voltage regulators (VRs). The issue of todayâ s multiphase interleaving buck converters is the conflict between the high efficiency and the fast transient in the phase inductor design. In 2000, P. Wong proposed the multiphase coupledinductor buck converter to solve this issue. With the phase inductors coupled together, the coupled-induct...

  12. f(R) constant-roll inflation

    Energy Technology Data Exchange (ETDEWEB)

    Motohashi, Hayato [Universidad de Valencia-CSIC, Instituto de Fisica Corpuscular (IFIC), Valencia (Spain); Starobinsky, Alexei A. [L.D. Landau Institute for Theoretical Physics, RAS, Moscow (Russian Federation); National Research University Higher School of Economics, Moscow (Russian Federation)

    2017-08-15

    The previously introduced class of two-parametric phenomenological inflationary models in general relativity in which the slow-roll assumption is replaced by the more general, constant-roll condition is generalized to the case of f(R) gravity. A simple constant-roll condition is defined in the original Jordan frame, and exact expressions for a scalaron potential in the Einstein frame, for a function f(R) (in the parametric form) and for inflationary dynamics are obtained. The region of the model parameters permitted by the latest observational constraints on the scalar spectral index and the tensor-to-scalar ratio of primordial metric perturbations generated during inflation is determined. (orig.)

  13. Multiphase flow in microfluidic systems --control and applications of droplets and interfaces.

    Science.gov (United States)

    Shui, Lingling; Eijkel, Jan C T; van den Berg, Albert

    2007-05-31

    Micro- and nanotechnology can provide us with many tools for the production, study and detection of colloidal and interfacial systems. In multiphase flow in micro- and nanochannels several immiscible fluids will be separated from each other by flexible fluidic interfaces. The multiphase coexistence and the small-volume confinement provide many attractive characteristics. Multiphase flow in microfluidic systems shows a complicated behavior but has many practical uses compared to a single-phase flow. In this paper, we discuss the methods of controlling multiphase flow to generate either micro- or nano-droplets (or bubbles) or stable stratified interfaces between fluidic phases. Furthermore, applications of the droplets and interfaces in microchannels are summarized.

  14. Plume-induced roll back subduction around Venus large coronae

    Science.gov (United States)

    Davaille, A.; Smrekar, S. E.; Tomlinson, S. M.

    2016-12-01

    On Venus, possible subduction trenches are mainly associated with large coronae, eventhough the latter are thought to be produced by hot mantle plumes. The mechanism of assocation between subduction and plume has long remained elusive. However, we recently observe the same association in laboratory experiments on thermal convection in colloidal aqueous dispersions of silica nanoparticles, which deform in the Newtonian regime at low solid particle fraction φp, and transition to strain-rate weakening, plasticity, elasticity, and brittle properties as φp increases. Hence, a dense skin akin to a planetary lithosphere grows on the surface when the system is dried from above. When a hot plume rises under the skin, the latter undergoes a flexural deformation which puts it under tension. Cracks then develop, sometimes using pre-existing weaknesses. Plume material (being more buoyant that the laboratory lithosphere) upwells through the cracks and spreads as a axisymmetric gravity current above the broken denser skin. The latter bends and sinks under the conjugate action of its own weight and the plume gravity current. The brittle character of the top experimental lithosphere forbids it to deform viscously to accomodate the sinking motions. Instead, the plate continues to tear as a sheet of paper would do upon intrusion. Several slabs are therefore produced, associated with trenches localized along partial circles on the plume, and strong roll-back is always observed. Depending on the lithospheric strength, roll-back can continue and triggers a complete resurfacing, or it stops when the plume stops spreading. Scalings derived from the experiments suggest that a weaker lithosphere than that present on Earth today is required for such a convective regime. We identified two candidates on Venus. At Artemis and Quetzelpetlatl Coronae, the radar image observations and subsurface density variations inferred from modeling the gravity and topography agree with the predictions from

  15. FE Simulation of the Stress-Strain State during Shear-Compression Testing and Asymmetric Three-Roll Rolling Process

    Directory of Open Access Journals (Sweden)

    Pesin Alexander

    2017-01-01

    Full Text Available A three-roll rolling process is a significant technique in the production of wire rod, round bars and hexagonal profiles for structural applications. Better mechanical properties of wire rod, round bars and hexagonal profiles can be achieved due to large plastic deformation by the three-roll rolling process. Asymmetric rolling is a novel technique characterized by a kinematic asymmetry linked to the difference in peripheral speed of the rolls, able to introduce additional shear strains through the bar thickness. Physical simulation of shear strain, which is similar to that occurring in asymmetric three-roll rolling process, is very important for design of technology of producing ultrafine grain materials. Shear testing is complicated by the fact that a state of large shear is not easily achievable in most specimen geometries. Application of the shear-compression testing and specimen geometry to physical simulation of asymmetric three-roll rolling process is discussed in the paper. FEM simulation and comparison of the stress-strain state during shear-compression testing and asymmetric three-roll rolling process is presented. The results of investigation can be used to optimize the physical simulation of asymmetric three-roll rolling processes and for design of technology of producing ultrafine grain materials by severe plastic deformation.

  16. Characterization of angle shape rolling by three-dimensional FEM. 4. ; Analysis of multi-pass angle shape rolling and comparison with experiment with plasticine. Katazai atsuen no henkei fuka tokusei ni kansuru kenkyu. 4. ; Ta pass angle atsuen no FEM kaiseki oyobi plasticine jikken tono hikaku

    Energy Technology Data Exchange (ETDEWEB)

    Yanagimoto, J.; Kiuchi, M.; Shibata, K. (The University of Tokyo, Tokyo (Japan). Institute of Industrial Science)

    1993-10-01

    This paper reports FEM analytical examples of multi-pass angle rolling. The CORMILL system that can analyze three-dimensional plastic transformation of a material under angle shape rolling (developed by the authors of this paper) was used on a process that processes an angle material from shaping to finish-rolling in six passes. Transformation in each pass was derived from analysis of velocity fields and contact analysis (correction of geometrical non-match between a roll and the material). The analytical result was compared with the result of model experiments using plasticine. A cross section shape after completing the first pass obtained from the analysis was compared with a shape obtained from a hot steel-rolling experiment using a hole die of the similar type. The paper describes as a conclusion that little difference was found between the analytical result and the result of the hot steel-rolling experiment, and that the difference between the result of the model experiment using plasticine and the analytical result should have been caused from transformation behavior which is particular to plasticine. 16 refs., 8 figs., 4 tabs.

  17. Rolling friction on a granular medium

    Science.gov (United States)

    de Blasio, Fabio Vittorio; Saeter, May-Britt

    2009-02-01

    We present experimental results for the rolling of spheres on a granular bed. We use two sets of glass and steel spheres with varying diameters and a high-speed camera to follow the motion of the spheres. Despite the complex phenomena occurring during the rolling, the results show a friction coefficient nearly independent of the velocity (0.45-0.5 for glass and 0.6-0.65 for steel). It is found that for a given sphere density, the large spheres reach a longer distance, a result that may also help explain the rock sorting along natural stone accumulations at the foot of mountain slopes.

  18. Transport of Venusian rolling 'stones' by wind?

    Science.gov (United States)

    Greeley, R.; Marshall, J. R.

    1985-02-01

    Simulations of Venusian wind processes are described which show that particles are moved by 'rolling' at wind speeds as much as 30 percent lower than those required for saltation threshold. This mode of wind transport is only observed for sustained periods in water on earth; thus, there are similarities between aqueous fluid transport on earth and atmospheric transport on Venus. The formation of small sand ridges and grooves oriented parallel to the wind direction is associated with the rolling of grains in Venusian simulations and these structures may be unique aeolian features on Venus.

  19. Influence of Surge on Extreme Roll Amplitudes

    DEFF Research Database (Denmark)

    Vidic-Perunovic, Jelena; Rognebakke, Olav; Pedersen, Preben Terndrup

    2008-01-01

    Interference of the wave-induced ship surge motion with roll dynamics has been studied. The surge motion has been included in a previously derived hydrodynamic roll prediction model in order to account for the ship speed variation due to the longitudinal incident wave pressure force. Depending...... on the position of the wave crest relatively to the ship, the ship will be slowed down when she meets the wave. In this paper attempts are made to accurately account for added resistance and additional thrust, applied in order to maintain the ship speed. The surge equilibrium equation has been longitudinally...

  20. Detection of Parametric Roll on Ships

    DEFF Research Database (Denmark)

    Galeazzi, Roberto; Blanke, Mogens; Poulsen, Niels Kjølstad

    2012-01-01

    Recent years have shown several incidents with dramatic damage on container vessels caused by parametric resonance. When the resonance starts, the roll oscillation at a sub-harmonic frequency of the wave excitation may be completely unexpected. Timely warning about the onset of the resonance...... phenomenon could make the navigator change ship’s speed and heading, and these remedial actions could make the vessel escape the bifurcation. This chapter proposes non-parametric methods to detect the onset of parametric roll resonance. Theoretical conditions for parametric resonance are re...

  1. Development of TRIP-Aided Lean Duplex Stainless Steel by Twin-Roll Strip Casting and Its Deformation Mechanism

    Science.gov (United States)

    Zhao, Yan; Zhang, Weina; Liu, Xin; Liu, Zhenyu; Wang, Guodong

    2016-12-01

    In the present work, twin-roll strip casting was carried out to fabricate thin strip of a Mn-N alloyed lean duplex stainless steel with the composition of Fe-19Cr-6Mn-0.4N, in which internal pore defects had been effectively avoided as compared to conventional cast ingots. The solidification structure observed by optical microscope indicated that fine Widmannstatten structure and coarse-equiaxed crystals had been formed in the surface and center, respectively, with no columnar crystal structures through the surface to center of the cast strip. By applying hot rolling and cold rolling, thin sheets with the thickness of 0.5 mm were fabricated from the cast strips, and no edge cracks were formed during the rolling processes. With an annealing treatment at 1323 K (1050 °C) for 5 minutes after cold rolling, the volume fractions of ferrite and austenite were measured to be approximately equal, and the distribution of alloying elements in the strip was further homogenized. The cold-rolled and annealed sheet exhibited an excellent combination of strength and ductility, with the ultimate tensile strength and elongation having been measured to be 1000 MPa and 65 pct, respectively. The microstructural evolution during deformation was investigated by XRD, EBSD, and TEM, indicating that ferrite and austenite had different deformation mechanisms. The deformation of ferrite phase was dominated by dislocation slipping, and the deformation of austenite phase was mainly controlled by martensitic transformation in the sequence of γ→ ɛ-martensite→ α'-martensite, leading to the improvement of strength and plasticity by the so-called transformation-induced plasticity (TRIP) effect. By contrast, lean duplex stainless steels of Fe-21Cr-6Mn-0.5N and Fe-23Cr-7Mn-0.6N fabricated by twin-roll strip casting did not show TRIP effects and exhibited lower strength and elongation as compared to Fe-19Cr-6Mn-0.4N.

  2. IR Hot Wave

    Energy Technology Data Exchange (ETDEWEB)

    Graham, T. B.

    2010-04-01

    The IR Hot Wave{trademark} furnace is a breakthrough heat treatment system for manufacturing metal components. Near-infrared (IR) radiant energy combines with IR convective heating for heat treating. Heat treatment is an essential process in the manufacture of most components. The controlled heating and cooling of a metal or metal alloy alters its physical, mechanical, and sometimes chemical properties without changing the object's shape. The IR Hot Wave{trademark} furnace offers the simplest, quickest, most efficient, and cost-effective heat treatment option for metals and metal alloys. Compared with other heat treatment alternatives, the IR Hot Wave{trademark} system: (1) is 3 to 15 times faster; (2) is 2 to 3 times more energy efficient; (3) is 20% to 50% more cost-effective; (4) has a {+-}1 C thermal profile compared to a {+-}10 C thermal profile for conventional gas furnaces; and (5) has a 25% to 50% smaller footprint.

  3. Voltage and Thermally Driven Roll-to-Roll Organic Printed Transistor Made in Ambient Air Conditions

    DEFF Research Database (Denmark)

    Pastorelli, Francesco

    Resume: Organic thin film transistors offer great potential for use in flexible electronics. Much of this potential lies in the solution processability of the organic polymers enabling both roll coating and printing on flexible substrates and thus greatly reducing the material and fabrication costs....... We present flexible organic power transistors prepared by fast (20 m min−1) roll-to-roll flexographic printing of the drain and source electrode structures, with an interspace below 50 um, directly on polyester foil[1]. The devices have top gate architecture and were completed by slotdie coating...

  4. Troll, a Language for specifying Dice-rolls

    DEFF Research Database (Denmark)

    Mogensen, Torben Ægidius

    2009-01-01

    Dice are used in many games, and often in fairly complex ways that make it difficult to unambiguously describe the dice-roll mechanism in plain language. Many role-playing games, such as Dungeons & Dragons, use a formalised notation for some instances of dice-rolls. This notation, once explained......, make dice-roll descriptions concise and unambiguous. Furthermore, the notation has been used in automated tools for pseudo-random dice-rolling (typically used when playing over the Internet). This notation is, however, fairly limited in the types of dice-rolls it can describe, so most games still use...... natural language to describe rolls. Even Dungeons & Dragons use formal notation only for some of the dice-roll methods used in the game. Hence, a more complete notation is in this paper proposed, and a tool for pseudo-random rolls and (nearly) exact probability calculations is described. The notation...

  5. Uncertainty Models for Rudder-Roll Damping Control

    DEFF Research Database (Denmark)

    Blanke, M.

    1996-01-01

    Experience has shown that rudder-roll damping and simultaneous heading control of ships has inherent robustness problems.......Experience has shown that rudder-roll damping and simultaneous heading control of ships has inherent robustness problems....

  6. NON-CENTRAL ROLLING OF FLAT WORKS WITH TAPERED THICKNESS

    Directory of Open Access Journals (Sweden)

    I. A. Isaevich

    2010-01-01

    Full Text Available The way of forming of variable shape strips with rolling in non-drive waves with rounding by the movable arbor strip is analyzed. The way of rolling with derivation of speeds of deforming instruments is offered.

  7. Large Scale Evaluation fo Nickel Aluminide Rolls

    Energy Technology Data Exchange (ETDEWEB)

    None

    2005-09-01

    This completed project was a joint effort between Oak Ridge National Laboratory and Bethlehem Steel (now Mittal Steel) to demonstrate the effectiveness of using nickel aluminide intermetallic alloy rolls as part of an updated, energy-efficient, commercial annealing furnace system.

  8. Rolling Friction on a Wheeled Laboratory Cart

    Science.gov (United States)

    Mungan, Carl E.

    2012-01-01

    A simple model is developed that predicts the coefficient of rolling friction for an undriven laboratory cart on a track that is approximately independent of the mass loaded onto the cart and of the angle of inclination of the track. The model includes both deformation of the wheels/track and frictional torque at the axles/bearings. The concept of…

  9. Running-in of rolling contacts

    NARCIS (Netherlands)

    Jamari, Jamari

    2006-01-01

    This thesis deals with running-in of the pure rolling contact situation operating in the boundary lubrication regime, so that normal plastic deformation due to the contact between asperities is the main aspect. The change of the surface topography during the running-in process and the run-in

  10. Õpetaja muutuv roll / Anneli Kannus

    Index Scriptorium Estoniae

    Kannus, Anneli

    2003-01-01

    Eesti Kutsehariduse Edendamise Ühingu ja haridusministeeriumi koostöös toimus 2003.a. jaanuaris Pühajärvel kutsehariduse talveseminar. Ühes töörühmas arutleti teemal "Õpetaja muutuv roll ja ülesanded" ning tõdeti, et kutseõpetaja ettevalmistus ei vasta koolide ootustele.

  11. Lederens rolle i den innovative praksis

    DEFF Research Database (Denmark)

    Voxted, Søren; Kristensen, Catharina Juul

    Rapporten er afrapportering af forskningsprojektet 'Lederens rolle i den innovative praksis'. Gennem 12 måneder fulgte de tre forfattere ledere syv ledere forskellige steder i den offentlige sektor for at se, hvordan de gennem innovation håndtere de forandringskrav deres respektive organisationer...

  12. Statistical prediction of parametric roll using FORM

    DEFF Research Database (Denmark)

    Jensen, Jørgen Juncher; Choi, Ju-hyuck; Nielsen, Ulrik Dam

    2017-01-01

    Previous research has shown that the First Order Reliability Method (FORM) can be an efficient method for estimation of outcrossing rates and extreme value statistics for stationary stochastic processes. This is so also for bifurcation type of processes like parametric roll of ships. The present...

  13. 9 CFR 381.159 - Poultry rolls.

    Science.gov (United States)

    2010-01-01

    ... 9 Animals and Animal Products 2 2010-01-01 2010-01-01 false Poultry rolls. 381.159 Section 381.159 Animals and Animal Products FOOD SAFETY AND INSPECTION SERVICE, DEPARTMENT OF AGRICULTURE AGENCY... CERTIFICATION POULTRY PRODUCTS INSPECTION REGULATIONS Definitions and Standards of Identity or Composition § 381...

  14. 14 CFR 23.349 - Rolling conditions.

    Science.gov (United States)

    2010-01-01

    ... semispan wing airload acts on one side of the plane of symmetry and 60 percent of this load acts on the... Rolling conditions. The wing and wing bracing must be designed for the following loading conditions: (a) Unsymmetrical wing loads appropriate to the category. Unless the following values result in unrealistic loads...

  15. The riddles of rock and roll

    NARCIS (Netherlands)

    L.J.M. d' Anjou (Leo)

    2003-01-01

    textabstractRock and roll has often been equated with rebellion. The genre, though, is just a form of popular music and many of the important players in the game of promoting it were, like the saying goes, only in it for the money. As a rule, music like that will be supportive of the social order

  16. Multiphase simulation of mine waters and aqueous leaching processes

    Directory of Open Access Journals (Sweden)

    Pajarre Risto

    2016-01-01

    Full Text Available Managing of large amounts of water in mining and mineral processing sites remains a concern in both actively operated and closed mining areas. When the mining site with its metal or concentrate producing units is operational, the challenge is to find either ways for economical processing with maximum yields, while minimizing the environmental impact of the water usage and waste salt treatments. For safe closure of the site, the environmental control of possible drainage will be needed. For both challenges, the present-day multiphase process simulations tools can be used to provide improved accuracy and better economy in controlling the smooth and environmentally sound operation of the plant. One of the pioneering studies in using the multiphase thermodynamic software in simulation of hydrometallurgical processes was that of Koukkari et al. [1]. The study covered the use of Solgasmix equilibrium software for a number of practical acid digesters. The models were made for sulfuric acid treatments in titania pigment production and in NPK fertilizer manufacturing. During the past two decades the extensive data assessment has taken place particularly in geochemistry and a new versions of geochemical multiphase equilibrium software has been developed. On the other hand, there has been some progress in development of the process simulation software in all the aforementioned fields. Thus, the thermodynamic simulation has become a tool of great importance in development of hydrometallurgical processes. The presentation will cover three example cases of either true pilot or industrial systems including a South African acid mine water drainage treatment, hydrometallurgical extraction of rare earths from uranium leachate in Russia and a multistage process simulation of a Finnish heap leaching mine with its subsequent water treatment system.

  17. Development of a rolling technology for twin-roll cast magnesium strips

    Directory of Open Access Journals (Sweden)

    M. Ullmann

    2015-10-01

    Full Text Available With the best lightweight potential of all metallic construction materials, magnesium primarily helps to increase energy efficiency over the lifecycle of automotive and non-automotive industrial products. Yet to assess overall energy efficiency, the production process must also be taken into account. This paper provides an insight into the energy-efficient production of magnesium strips up to 0,8 mm in thickness based on twin-roll casting and strip rolling on an industrial scale, as developed at the Institute of Metal Forming at the Technical University Bergakademie Freiberg (Germany in cooperation with MgF Magnesium Flachprodukte GmbH (Germ any. The technology of twin-roll casting and strip rolling on a four-high reversing mill is described.

  18. A new transducer for local load measurements of friction and roll pressure in cold flat rolling

    DEFF Research Database (Denmark)

    Lagergren, J.; Wanheim, Tarras; Precz, W.

    2006-01-01

    The only way to establish the true rolling pressure and the true friction condition in cold rolling is to conduct measurements in the roll bite. A new transducer design is therefore proposed, in order to overcome problems in previous measurements in the past 70 years. The new idea is to increase...... the contact surface of the transducer, to be larger than the arc of contact. This is in contrast to the smaller and smaller contact pin design that has been prevailing. The measurements were conducted during cold dry rolling of both copper strips and stainless steel strips in a pilot mill. The recordings were...... selected from a steady state with no disturbance from the material flow. The transducer was able to simultaneously measure both the normal pressure and the friction stress. An estimation of the coefficient of friction was accordingly performed. The new transducer works very well, it was seen to be robust...

  19. Lengthening the lifetime of roll-to-roll produced polymer solar cells

    DEFF Research Database (Denmark)

    Madsen, Morten Vesterager

    The field of polymer solar cells is a field with an exponential growth in the number of published papers. It is a field defined by a set of challenges including; efficiency, stability and processability. Before all of these challenges have been addressed; polymer solar cells...... will not be a commercial success. This dissertation is devoted primarily to the study of the stability of polymer solar cells, and more specifically to designing and verifying experimental techniques, procedures, and automated solutions to stability tests and characterization. The goal of the project was to expand...... the knowledge of the degradation mechanisms involved in roll-to-roll coated polymer solar cells. While only a part of the experiments have directly involved roll-to-roll coated devices, most of the work is applicable to coated devices. The first part of the dissertation is devoted to the study of in...

  20. Process optimization of graphene growth in a roll-to-roll plasma CVD system

    Science.gov (United States)

    Alrefae, Majed A.; Kumar, Anurag; Pandita, Piyush; Candadai, Aaditya; Bilionis, Ilias; Fisher, Timothy S.

    2017-11-01

    A systematic approach to mass-production of graphene and other 2D materials is essential for current and future technological applications. By combining a sequential statistical design of experiments with in-situ process monitoring, we demonstrate a method to optimize graphene growth on copper foil in a roll-to-roll rf plasma chemical vapor deposition system. Data-driven predictive models show that gas pressure, nitrogen, oxygen, and plasma power are the main process parameters affecting the quality of graphene. Furthermore, results from in-situ optical emission spectroscopy reveal a positive correlation of CH radical to high quality of graphene, whereas O and H atoms, Ar+ ion, and C2 and CN radicals negatively correlate to quality. This work demonstrates the deposition of graphene on copper foil at 1 m/min, a scale suitable for large-scale production. The techniques described here can be extended to other 2D materials and roll-to-roll manufacturing processes.

  1. Rapid Prototyping of Slot Die Devices for Roll to Roll Production of EL Fibers.

    Science.gov (United States)

    Bellingham, Alyssa; Bromhead, Nicholas; Fontecchio, Adam

    2017-05-29

    There is a growing interest in fibers supporting optoelectrical properties for textile and wearable display applications. Solution-processed electroluminescent (EL) material systems can be continuously deposited onto fiber or yarn substrates in a roll-to-roll process, making it easy to scale manufacturing. It is important to have precise control over layer deposition to achieve uniform and reliable light emission from these EL fibers. Slot-die coating offers this control and increases the rate of EL fiber production. Here, we report a highly adaptable, cost-effective 3D printing model for developing slot dies used in automatic coating systems. The resulting slot-die coating system enables rapid, reliable production of alternating current powder-based EL (ACPEL) fibers and can be adapted for many material systems. The benefits of this system over dip-coating for roll-to-roll production of EL fibers are demonstrated in this work.

  2. Rapid Prototyping of Slot Die Devices for Roll to Roll Production of EL Fibers

    Directory of Open Access Journals (Sweden)

    Alyssa Bellingham

    2017-05-01

    Full Text Available There is a growing interest in fibers supporting optoelectrical properties for textile and wearable display applications. Solution-processed electroluminescent (EL material systems can be continuously deposited onto fiber or yarn substrates in a roll-to-roll process, making it easy to scale manufacturing. It is important to have precise control over layer deposition to achieve uniform and reliable light emission from these EL fibers. Slot-die coating offers this control and increases the rate of EL fiber production. Here, we report a highly adaptable, cost-effective 3D printing model for developing slot dies used in automatic coating systems. The resulting slot-die coating system enables rapid, reliable production of alternating current powder-based EL (ACPEL fibers and can be adapted for many material systems. The benefits of this system over dip-coating for roll-to-roll production of EL fibers are demonstrated in this work.

  3. Slush Fund: Modeling the Multiphase Physics of Oceanic Ices

    Science.gov (United States)

    Buffo, J.; Schmidt, B. E.

    2016-12-01

    The prevalence of ice interacting with an ocean, both on Earth and throughout the solar system, and its crucial role as the mediator of exchange between the hydrosphere below and atmosphere above, have made quantifying the thermodynamic, chemical, and physical properties of the ice highly desirable. While direct observations of these quantities exist, their scarcity increases with the difficulty of obtainment; the basal surfaces of terrestrial ice shelves remain largely unexplored and the icy interiors of moons like Europa and Enceladus have never been directly observed. Our understanding of these entities thus relies on numerical simulation, and the efficacy of their incorporation into larger systems models is dependent on the accuracy of these initial simulations. One characteristic of seawater, likely shared by the oceans of icy moons, is that it is a solution. As such, when it is frozen a majority of the solute is rejected from the forming ice, concentrating in interstitial pockets and channels, producing a two-component reactive porous media known as a mushy layer. The multiphase nature of this layer affects the evolution and dynamics of the overlying ice mass. Additionally ice can form in the water column and accrete onto the basal surface of these ice masses via buoyancy driven sedimentation as frazil or platelet ice. Numerical models hoping to accurately represent ice-ocean interactions should include the multiphase behavior of these two phenomena. While models of sea ice have begun to incorporate multiphase physics into their capabilities, no models of ice shelves/shells explicitly account for the two-phase behavior of the ice-ocean interface. Here we present a 1D multiphase model of floating oceanic ice that includes parameterizations of both density driven advection within the `mushy layer' and buoyancy driven sedimentation. The model is validated against contemporary sea ice models and observational data. Environmental stresses such as supercooling and

  4. Separation of Nanoparticles in Aqueous Multiphase Systems through Centrifugation

    KAUST Repository

    Akbulut, Ozge

    2012-08-08

    This paper demonstrates the use of aqueous multiphase systems (MuPSs) as media for rate-zonal centrifugation to separate nanoparticles of different shapes and sizes. The properties of MuPSs do not change with time or during centrifugation; this stability facilitates sample collection after separation. A three-phase system demonstrates the separation of the reaction products (nanorods, nanospheres, and large particles) of a synthesis of gold nanorods, and enriches the nanorods from 48 to 99% in less than ten minutes using a benchtop centrifuge. © 2012 American Chemical Society.

  5. Interfacial Pressures and Shocks in a Multiphase Flow mix Model

    Energy Technology Data Exchange (ETDEWEB)

    Klem, D E

    2004-10-01

    Multiphase flow models have been proposed for use in situations which have combined Rayleigh-Taylor (RTI) and Richtmyer-Meshkov (RMI) instabilities [2, 3]. Such an approach works poorly for the case of a heavy to light shock incidence on a developed interface. I suggest that this difficulty can be overcome by adding an additional source to the turbulence kinetic energy equation. A variety of constraints on such a source are considered. In this context it is observed that a new constraint on closures arises. This occurs because of the discontinuity within the shock responsible for the RMI. The proposed model (Shock Scattering) is shown to give useful results.

  6. Numerical Simulation of Multiphase Flow in Solid Rocket Motors

    Science.gov (United States)

    Attili, A.; Favini, B.; Di Giacinto, M.; Serraglia, F.

    2009-01-01

    In the paper a general mathematical description of the flow in the internal chamber of solid rocket motors is presented. The formulation adopted take into account the multi-species and multiphase, reactive, multidimensional characteristics of the flow. The grain combustion is described by a pressure dependent law; aluminum droplet are modelled by a Lagrangian approach, coupled with the Eulerian formulation adopted for the gas phase. The mathematical model has been implemented in a simulation code and several simulations have been performed; in particular in the paper the re- sults for two geometries are described: a simple cylindrical port-area rocket and the Zefiro 9 SRM.

  7. Advanced material distribution measurement in multiphase flows: A case study

    Energy Technology Data Exchange (ETDEWEB)

    George, D.L.; Ceccio, S.L. [Univ. of Michigan, Ann Arbor, MI (United States); O`Hern, T.J.; Shollenberger, K.A.; Torczynski, J.R. [Sandia National Labs., Albuquerque, NM (United States). Engineering Sciences Center

    1998-08-01

    A variety of tomographic techniques that have been applied to multiphase flows are described. The methods discussed include electrical impedance tomography (EIT), magnetic resonance imaging (MRI), positron emission tomography (PET), gamma-densitometry tomography (GDT), radiative particle tracking (RDT), X-ray imaging, and acoustic tomography. Also presented is a case study in which measurements were made with EIT and GDT in two-phase flows. Both solid-liquid and gas-liquid flows were examined. EIT and GDT were applied independently to predict mean and spatially resolved phase volume fractions. The results from the two systems compared well.

  8. Nonlinear analysis and prediction of time series in multiphase reactors

    CERN Document Server

    Liu, Mingyan

    2014-01-01

    This book reports on important nonlinear aspects or deterministic chaos issues in the systems of multi-phase reactors. The reactors treated in the book include gas-liquid bubble columns, gas-liquid-solid fluidized beds and gas-liquid-solid magnetized fluidized beds. The authors take pressure fluctuations in the bubble columns  as time series for nonlinear analysis, modeling and forecasting. They present qualitative and quantitative non-linear analysis tools which include attractor phase plane plot, correlation dimension, Kolmogorov entropy and largest Lyapunov exponent calculations and local non-linear short-term prediction.

  9. Numerical modeling of multiphase flow in rough and propped fractures

    Science.gov (United States)

    Dabrowski, Marcin; Dzikowski, Michał; Jasinski, Lukasz; Olkiewicz, Piotr

    2017-04-01

    crystalline rocks. The detailed pattern of flow paths and effective fracture conductivity are largely dependent on the level of confining stresses and fracture wall roughness, which both determine the shape and distribution of fracture apertures and contact areas. The distribution of proppant grains, which are used to maintain apertures of hydraulic fractures, is a key factor governing fracture flow in industrial applications. The flow of multiphase fluids in narrow apertures of rock fractures may substantially differ from the flow of a single-phase fluid. For example, multiphase flow effects play an important role during all stages of unconventional reservoir life cycle. Multiphase flow conditions are also expected to prevail in high temperature geothermal fields and during the transport of non aqueous phase liquid contaminants in groundwaters. We use direct numerical simulations to study single- and multiphase flow in rough and propped fractures. We compute the fluid flow using either the finite element or the lattice Boltzmann method. Body-fitting, unstructured computational meshes are used to improve the numerical accuracy. The fluid-fluid and fluid-solid interfaces are directly resolved and an implicit approach to surface tension is used to alleviate restrictions due to capillary CFL condition. In FEM simulations, the Beltrami-Laplace operator is integrated by parts to avoid interface curvature computation during evaluation of the surface tension term. We derive and validate an upscaled approach to Stokes flow in propped and rough fractures. Our upscaled 2.5D fracture flow model features a Brinkman term and is capable of treating no-slip boundary conditions on the rims of proppant grains and fracture wall contact areas. The Stokes-Brinkman fracture flow model provides an improvement over the Reynolds model, both in terms of the effective fracture permeability and the local flow pattern. We present numerical and analytical models for the propped fracture

  10. Computer aided design of multi-phase switched reluctance motor

    Science.gov (United States)

    Sheth, N. K.; Rajagopal, K. R.

    2005-05-01

    In this paper, a comprehensive computer-aided design (CAD) procedure of multiphase switched reluctance motor (SRM) is presented. Better approach for calculation of the outer dimensions, phase inductance, flux linkage and losses, and also a different concept for calculating the average torque of the motor are incorporated in the CAD program. The average torque is calculated based on the most effective 15° (for 8/6 SRM) of the static torque profile of the motor. A sample design of a 5hp SRM is presented in detail and the design is validated by conducting a two-dimensional finite element analysis of the motor.

  11. Minnesota Multiphasic Personality Inventory profile of patients with subjective tinnitus.

    Science.gov (United States)

    Bayar, Nuray; Oğuztürk, Omer; Koç, Can

    2002-10-01

    Subjective tinnitus is frequently seen in the general population. We investigated the personality traits in tinnitus and nontinnitus groups, both of which were nonpsychiatric. In this study, we evaluated 28 patients with subjective tinnitus and 28 subjects for a control group. In the analysis of psychiatric status, Minnesota Multiphasic Personality Inventory (MMPI) profiles were used. Psychasthenia was found to be higher in tinnitus patients of both sexes, whereas Hypochondriasis, Hysteria, Masculinity/Feminity, Psychasthenia, Schizophrenia, and Social Introversion scores were higher in females with tinnitus. In our research, it is thought that the experience of tinnitus may cause the psychological disturbance.

  12. MULTIPHASE BLASTING OF THE BRIDGE ACROSS THE DRENICA RIVER

    Directory of Open Access Journals (Sweden)

    Branko Božić

    1989-12-01

    Full Text Available The construction of new bridges on the sites of the existing ones require demolition of the old bridge. Due to closeness of newly erected bridge elements the fundations of old bridges are demolished by multiphase blasting process. The blasting of the piers and anchorages of the bridge across 'the Drenica river carrying the Balačevac—Goleš industrial railway was done in four phases. The piers and anchorages of a new bridge and its construction elements have been erected before (the paper is published in Croatian.

  13. Reconstructed jets in a multi-phase transport model

    Science.gov (United States)

    Ma, Guo-Liang

    2017-08-01

    With a framework of a multiphase transport model, we studied various of properties of fully reconstructed jets, including dijet asymmetry, jet shape, jet fragmentation function, jet azimuthal anisotropy, and overall momentum balance of dijet events. Our studies concentrate on the stage evolution of these full jet observables in heavy-ion collisions. We demonstrate that the medium modification effect on these observables mainly arises from strong interactions between jet and partonic matter, with further slight modifications from hadronization and hadronic rescatterings. Our model results provide a dynamical understanding of jet transport process in high-energy heavy-ion collisions.

  14. Roll-to-Roll fabrication of large area functional organic materials

    DEFF Research Database (Denmark)

    Søndergaard, Roar R.; Hösel, Markus; Krebs, Frederik C

    2013-01-01

    With the prospect of extremely fast manufacture of very low cost devices, organic electronics prepared by thin film processing techniques that are compatible with roll-to-roll (R2R) methods are presently receiving an increasing interest. Several technologies using organic thin films...... research fields such as organic photovoltaics, organic thin film transistors, light-emitting diodes, polymer electrolyte membrane fuel cells, and electrochromic devices. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 000: 000–000, 2012...

  15. 40 CFR 467.10 - Applicability; description of the rolling with neat oils subcategory.

    Science.gov (United States)

    2010-07-01

    ... rolling with neat oils subcategory. 467.10 Section 467.10 Protection of Environment ENVIRONMENTAL... Rolling With Neat Oils Subcategory § 467.10 Applicability; description of the rolling with neat oils... the rolling with neat oils subcategory. ...

  16. 40 CFR 467.20 - Applicability; description of the rolling with emulsions subcategory.

    Science.gov (United States)

    2010-07-01

    ... rolling with emulsions subcategory. 467.20 Section 467.20 Protection of Environment ENVIRONMENTAL... Rolling With Emulsions Subcategory § 467.20 Applicability; description of the rolling with emulsions... the rolling with emulsions subcategory. ...

  17. Lubrication in cold rolling : Numerical simulation using multigrid techniques

    NARCIS (Netherlands)

    Lugt, Pieter Martin

    1992-01-01

    In the cold rolling process a lubricant is applied on the rolls and/or the strip mate­rial. Due to the velocities of the rolls and the strip, part of the lubricant is sheared into the contact causing, amongst others, a reduction of the friction. In this thesis a physical-mathematical model is

  18. Determination of residual stresses in roll compacted titanium strips

    CSIR Research Space (South Africa)

    Mothosi, KL

    2017-01-01

    Full Text Available induced during roll compaction of titanium strips were measured for strips of different densities. The different densities were achieved by rolling two different particle size (100 and 325 mesh) titanium powders varying the roll gap (0.1, 0.3 and 0.5 mm...

  19. 46 CFR 56.30-15 - Expanded or rolled joints.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Expanded or rolled joints. 56.30-15 Section 56.30-15... APPURTENANCES Selection and Limitations of Piping Joints § 56.30-15 Expanded or rolled joints. (a) Expanded or rolled joints may be used where experience or test has demonstrated that the joint is suitable for the...

  20. Assessment of friction between a rolling cylindrical element and a ...

    African Journals Online (AJOL)

    A cost-effective friction coefficient measuring technique was developed and tested. The technique involved the mounting of two sensing elements on the surface of rolls, in a manner that sought to measure simultaneously the normal and the tangential stresses during rolling. The instrumented roll termed “SGRoll” was ...

  1. Experience with hot catchpots

    Energy Technology Data Exchange (ETDEWEB)

    1945-02-02

    The first part of this report was actually a letter regarding the question, ''could the hot circulating pump be omitted when processing pitch at 700 atm.'' It had been stated that the hot circulation pump could be omitted if the quantity of cold letdown was correspondingly increased. The latest experiences with the catchpot at Poelitz showed the following. When running pitch, tar, or petroleum in the liquid-phase stalls, frequent trouble with the hot catchpot was encountered due to the coking. This coking was caused by irregular letdown yield, which could not be avoided due to small temperature fluctuations in the stall. This caused interruption of the uniform flow in the hot catchpot and the deposition of the solids contained in the letdown, largely catalyst solids, due to the asphalt content. Coking of the product was initiated by this concentration of catalyst solids. A perforated double jacket was inserted in the conical part of the catchpot through which about 3000 m/sup 3/ per hour of cold gas was blown in continuously. By this agitation and cooling in the lowest part of the catchpot, catalyst deposits were prevented from forming and the product received a continuous added supply of hydrogen. Another letter was given discussing the same question and an alternate solution. This second letter described Welheim's design for the hot catchpot. It featured introduction of 5000 to 6000 m/sup 3//hr of cold circulating gas into the lower part of the catchpot, and withdrawal of letdown from a point above the gas inlet. The advantages were continued agitation and cooling of the sludge and constant retention of some cold sludge in the catchpot (which evened out throughput and content fluctuations)

  2. Multiphase flow in microfluidic systems - Control and applications of droplets and interfaces

    NARCIS (Netherlands)

    Shui, Lingling; Eijkel, Jan C.T.; van den Berg, Albert

    2007-01-01

    Micro- and nanotechnology can provide us with many tools for the production, study and detection of colloidal and interfacial systems. In multiphase flow in micro- and nanochannels several immiscible fluids will be separated from each other by flexible fluidic interfaces. The multiphase coexistence

  3. Mixing and Demixing Processes in Multiphase Flows With Application to Propulsion Systems

    Science.gov (United States)

    Decker, Rand (Editor); Schafer, Charles F. (Editor)

    1988-01-01

    A workshop on transport processes in multiphase flow was held at the Marshall Space Flight Center on February 25 and 26, 1988. The program, abstracts and text of the presentations at this workshop are presented. The objective of the workshop was to enhance our understanding of mass, momentum, and energy transport processes in laminar and turbulent multiphase shear flows in combustion and propulsion environments.

  4. Fundamentals of a Multi-Phase, Neutral-Point Clamped Multilevel ...

    African Journals Online (AJOL)

    The conventional five-level diode-clamped inverter suffers from the problem of many active power switches when extended to multiphase system. As a consequence, increasing number of gate drive circuits are required; resulting in complex system circuitry. This paper presents the fundamentals of a multiphase, neutral ...

  5. Multiphase flow in lab on chip devices: A real tool for the future

    NARCIS (Netherlands)

    Shui, Lingling; Pennathur, S.; Pennathur, Sumita; Eijkel, Jan C.T.; van den Berg, Albert

    2008-01-01

    Many applications for lab on a chip (LOC) devices require the use of two or more fluids that are either not chemically related (e.g. oil and water) or in different phases (e.g. liquid and gas). Utilizing multiphase flow in LOC devices allows for both the fundamental study of multiphase flow and the

  6. Measuring bubble, drop and particle sizes in multiphase systems with ultrasound

    NARCIS (Netherlands)

    Cents, A.H.G.; Brilman, Derk Willem Frederik; Versteeg, Geert; Wijnstra, P.J.; Wijnstra, P.J.; Regtien, Paulus P.L.

    2004-01-01

    A technique is developed for measurement of bubble, droplet and particle-size distributions in multiphase systems, based on the propagation speed and attenuation of ultrasound. The measurement of the size distribution of the dispersed phase in multiphase systems was desired to analyze the

  7. Measuring Bubble, Drop and Particle Sizes in Multiphase Systems with Ultrasound

    NARCIS (Netherlands)

    Cents, A.H.G.; Brilman, D.W.F.; Versteeg, G.F.; Wijnstra, P.J.; Regtien, P.P.L.

    2004-01-01

    A technique is developed for measurement of bubble, droplet and particle-size distributions in multiphase systems, based on the propagation speed and attenuation of ultrasound. The measurement of the size distribution of the dispersed phase in multiphase systems was desired to analyze the

  8. Flip-Flops for accurate multiphase clocking: transmission gate versus current mode logic

    NARCIS (Netherlands)

    Dutta, R.; Klumperink, Eric A.M.; Gao, X.; Ru, Z.; van der Zee, Ronan A.R.; Nauta, Bram

    2013-01-01

    Dynamic transmission gate (DTG) flip-flops (FFs) (DTG-FFs) and current mode logic (CML) FFs (CML-FFs) are compared targeting power efficient multiphase clock generation with low phase error. The effect of component mismatches on multiphase clock timing inaccuracies is modeled and compared, using the

  9. The use of wellhead or multiphase desanding cyclone technology for effective proppant removal; Desanding cyclone

    Energy Technology Data Exchange (ETDEWEB)

    Corsie, Malcolm; Sinker, Alastair

    2010-07-01

    Wellhead or multiphase desanding is an effective technology for removal of solids from a multiphase stream as high upstream in the process as possible. As well as limiting solids carry-over to downstream equipment, a wellhead desanding cyclone can also provide erosion protection for high pressure equipment such as choke valves and flowline manifolds. (Author)

  10. Multiphase forces on bend structures – overview of large scale 6”experiments

    NARCIS (Netherlands)

    Belfroid, S.P.C.; Nennie, E.D.; Wijhe, A. van; Pereboom, H.P.; Lewis, M.

    2016-01-01

    Piping structures are generally subjected to high dynamic loading due to multiphase forces. In particular subsea structures are very vulnerable as large flexibility is required to cope for instance with thermal stresses. The forces due to multiphase flow are characterized by a broadband spectrum

  11. Downhole multiphase metering in wells by means of soft-sensing

    NARCIS (Netherlands)

    Leskens, M.; Kruif, B. de; Belfroid, S.P.C.; Smeulers, J.P.M.; Gryzlov, A.

    2008-01-01

    Multiphase flow meters are indispensable tools for achieving optimal operation and control of wells as these meters deliver real-time information about their performance. For example, multiphase flow meters located downhole can improve the production of multilateral and multizone wells by timely

  12. High resolution patterning for flexible electronics via roll-to-roll nanoimprint lithography

    Science.gov (United States)

    Sabik, Sami; de Riet, Joris; Yakimets, Iryna; Smits, Edsger

    2014-03-01

    Flexible electronics is a growing field and is currently maturing in applications such as displays, smart packaging, organic light-emitting diodes and organic photovoltaic cells. In order to process on flexible substrates at high throughput and large areas, novel patterning techniques will be essential. Conventional optical lithography is limited in throughput as well as resolution, and requires several alignment steps to generate multi-layered patterns, required for applications such as thin-film transistors. It therefore remains a complex and expensive process. Nanoimprint lithography is an emerging alternative to optical lithography, demonstrating patterning capabilities over a wide range of resolutions, from several microns down to a few nanometres. For display applications, nanoimprint lithography can be used to pattern various layers. Micron sized thin-film transistors for backplane can be fabricated where a self-aligned geometry is used to decrease the number of alignment steps, and increase the overlay accuracy. In addition, nano-structures can be used for optical applications such as anti-reflective surfaces and nano patterned transparent electrodes. Imprint lithography is a fully roll-to-roll compatible process and enables large area and high throughput fabrication for flexible electronics. In this paper we discuss the possibilities and the challenges of large area patterning by roll-to-roll nanoimprint lithography, reviewing micron and nano sized structures realized on our roll-to-roll equipment. Nano patterned transparent electrodes, moth-eye antireflective coatings, and multilevel structures will be covered.

  13. Rolling Force Prediction in Heavy Plate Rolling Based on Uniform Differential Neural Network

    Directory of Open Access Journals (Sweden)

    Fei Zhang

    2016-01-01

    Full Text Available Accurate prediction of the rolling force is critical to assuring the quality of the final product in steel manufacturing. Exit thickness of plate for each pass is calculated from roll gap, mill spring, and predicted roll force. Ideal pass scheduling is dependent on a precise prediction of the roll force in each pass. This paper will introduce a concept that allows obtaining the material model parameters directly from the rolling process on an industrial scale by the uniform differential neural network. On the basis of the characteristics that the uniform distribution can fully characterize the solution space and enhance the diversity of the population, uniformity research on differential evolution operator is made to get improved crossover with uniform distribution. When its original function is transferred with a transfer function, the uniform differential evolution algorithms can quickly solve complex optimization problems. Neural network structure and weights threshold are optimized by uniform differential evolution algorithm, and a uniform differential neural network is formed to improve rolling force prediction accuracy in process control system.

  14. Controllable preparation of microscale tubes with multiphase co-laminar flow in a double co-axial microdevice.

    Science.gov (United States)

    Lan, Wenjie; Li, Shaowei; Lu, Yangcheng; Xu, Jianhong; Luo, Guangsheng

    2009-11-21

    This article describes a simple method for the fabrication of microscale polymer tubes. A double co-axial microchannel device was designed and fabricated. Liquid/liquid/liquid multiphase co-laminar flows were realized in a microchannel by choosing working systems. Three kinds of polymeric solutions were selected as the middle phase while a polyethyleneglycol aqueous solution was used as the inner and outer phases in the microfluidic process. The outer and inner phases acted as extractants of the polymer solvent. A stable double core-annular flow was formed by optimizing the composition of the outer and inner phases, and highly uniform tubes were successfully fabricated by the solvent extraction method. Both the outer diameter of the tubes and the wall thickness could be adjusted from 300 microm to 900 microm and from 40 microm to 150 microm by varying the flux of the fluids and the rolling velocity of the collection roller. In addition, titanium dioxide (TiO2) nanoparticles were successfully encapsulated into the polymer tubes with this technique. This technology has the potential to generate hollow fiber membranes for applications in separation and reaction processes.

  15. Hot Fuel Examination Facility (HFEF)

    Data.gov (United States)

    Federal Laboratory Consortium — The Hot Fuel Examination Facility (HFEF) is one of the largest hot cells dedicated to radioactive materials research at Idaho National Laboratory (INL). The nation's...

  16. Resistance to High-Temperature Oxidation and Wear of Various Ferrous Alloys Used in Rolling Mills

    Science.gov (United States)

    Delaunois, Fabienne; Stanciu, Victor Ioan; Sinnaeve, Mario

    2018-01-01

    Various materials are commonly used to manufacture work rolls for hot rolling mills, such as ICDP (Indefinite Chill Double Pour) cast irons, high-chromium white cast irons, and high speed steels (HSS). Various chemical compositions and microstructures are studied in order to optimize the in-use behavior of those grades of rolls. In this paper, six grades of ferrous alloys (an ICDP cast iron; an ICDP cast iron enriched in vanadium, niobium, and molybdenum; a HSS; a graphitic HSS; a high-chromium white cast iron (Hi-Cr); and a niobium-molybdenum-doped high-chromium white cast iron) were investigated. High-temperature oxidation tests with gravimetric means at 575 °C in water vapor atmosphere and sliding wear tests were carried out. The oxidation kinetics was followed during oxidation test. The microstructure was observed by optical and scanning electron microscopies. The oxides formed on the surface of the samples were analyzed by XRD and EDS. The thickness of the oxide scales and the mass gain were measured after oxidation test. The results showed that the behavior of all the grades differed. The oxide scale of HSS and HSS-G grades was fine and their friction coefficient was low. The weight gain after oxidation test of HSS was high. Hi-Cr and M-Hi-Cr grades presented highly porous oxide layer and an important increase of the friction coefficient during wear test. ICDP and M-ICDP had intermediate behavior.

  17. Toughness behavior in roll-bonded laminates based on AA6061/SiCp composites

    Energy Technology Data Exchange (ETDEWEB)

    Hosseini Monazzah, A. [Department of Materials Science and Engineering, Sharif University of Technology, P.O. Box 11155-9466, Tehran (Iran, Islamic Republic of); Pouraliakbar, H. [Department of Advanced Materials, WorldTech Scientific Research Center (WT-SRC), Tehran (Iran, Islamic Republic of); Bagheri, R., E-mail: rezabagh@sharif.edu [Department of Materials Science and Engineering, Sharif University of Technology, P.O. Box 11155-9466, Tehran (Iran, Islamic Republic of); Seyed Reihani, S.M. [Department of Materials Science and Engineering, Sharif University of Technology, P.O. Box 11155-9466, Tehran (Iran, Islamic Republic of)

    2014-03-01

    Lamination has been shown to enhance damage tolerance of discontinuously reinforced aluminum (DRA) composites. Doing this technique, DRA layers could be laminated with ductile interlayers. In this research, two types of laminates consisting similar DRA layers and a ductile AA1050 interlayer were fabricated by means of hot roll-bonding. AA6061–5 vol% SiCp and AA6061–15 vol% SiCp composites were considered as exterior layers. Different rolling strains, was applied to control the interfacial strength which was examined by shear test. Toughness behavior of laminates was evaluated by three-point bending test in crack-divider orientation. Based on obtained results, the plastic deformation of ductile interlayer and delamination are challenging toughening mechanisms which were influenced by the degree of interfacial bonding and ceramic particle content. An increment in reinforcement content alters the toughness behavior of laminates in the way that the governing mechanism in laminates containing 5 vol% SiCp is interfacial adhesion since in laminates having 15 vol% SiCp the dominant mechanism is AA1050 deformability. Meanwhile, optical and scanning electron microscopy observations proved the importance of toughening mechanisms in each type of materials. Also, shear test results revealed that the interfacial strength of laminates increases by the number of rolling passes and deteriorated by higher reinforcement contents.

  18. Technical Report on NETL's Non Newtonian Multiphase Slurry Workshop: A path forward to understanding non-Newtonian multiphase slurry flows

    Energy Technology Data Exchange (ETDEWEB)

    Guenther, Chris [National Energy Technology Lab. (NETL), Morgantown, WV (United States); Garg, Rahul [National Energy Technology Lab. (NETL), Morgantown, WV (United States)

    2013-08-19

    The Department of Energy’s (DOE) National Energy Technology Laboratory (NETL) sponsored a workshop on non-Newtonian multiphase slurry at NETL’s Morgantown campus August 19 and 20, 2013. The objective of this special two-day meeting of 20-30 invited experts from industry, National Labs and academia was to identify and address technical issues associated with handling non-Newtonian multiphase slurries across various facilities managed by DOE. Particular emphasis during this workshop was placed on applications managed by the Office of Environmental Management (EM). The workshop was preceded by two webinars wherein personnel from ORP and NETL provided background information on the Hanford WTP project and discussed the critical design challenges facing this project. In non-Newtonian fluids, viscosity is not constant and exhibits a complex dependence on applied shear stress or deformation. Many applications under EM’s tank farm mission involve non-Newtonian slurries that are multiphase in nature; tank farm storage and handling, slurry transport, and mixing all involve multiphase flow dynamics, which require an improved understanding of the mechanisms responsible for rheological changes in non-Newtonian multiphase slurries (NNMS). To discuss the issues in predicting the behavior of NNMS, the workshop focused on two topic areas: (1) State-of-the-art in non-Newtonian Multiphase Slurry Flow, and (2) Scaling up with Confidence and Ensuring Safe and Reliable Long-Term Operation.

  19. Scalable, ambient atmosphere roll-to-roll manufacture of encapsulated large area, flexible organic tandem solar cell modules

    DEFF Research Database (Denmark)

    Andersen, Thomas Rieks; Dam, Henrik Friis; Hösel, Markus

    2014-01-01

    the manufacture of completely functional devices in exceptionally high yields. Critical to the ink and process development is a carefully chosen technology transfer to industry method where first a roll coater is employed enabling contactless stack build up, followed by a small roll-to-roll coater fitted to an X...

  20. Strain-Induced Rolled Thin Films for Lightweight Tubular Thermoelectric Generators

    KAUST Repository

    Singh, Devendra

    2017-11-24

    Thermoelectric generators (TEGs) are interesting energy harvesters of otherwise wasted heat. Here, a polymer-assisted generic process and its mechanics to obtain sputtered thermoelectric (TE) telluride material-based 3D tubular structures with unprecedented length (up to seamless 4 cm and further expandable) are shown. This length allows for large temperature differences between the hot and the cold ends, a critical but untapped enabler for high power generation. Compared with a flat slab, better area efficiency is observed for a rolled tube and compared with a solid rod architecture, a rolled tube uses less material (thus making it lightweight and cost effective) and has competitive performance advantage due to a smaller contact area. It is also shown that a tubular architecture thermopile-based TEG is able to generate up to 5 μW of power (eight pairs of p- and n-type thermopiles) through a temperature difference of 60 °C. The demonstrated process can play an important role in transforming 2D atomic crystal structure TE materials into 3D tubular thermopiles for effective TEG application, which can maintain higher temperature differences by longer distances between hot and cold ends.

  1. Multiphase hemodynamic simulation of pulsatile flow in a coronary artery.

    Science.gov (United States)

    Jung, Jonghwun; Lyczkowski, Robert W; Panchal, Chandrakant B; Hassanein, Ahmed

    2006-01-01

    A multiphase transient non-Newtonian three-dimensional (3-D) computational fluid dynamics (CFD) simulation has been performed for pulsatile hemodynamics in an idealized curved section of a human coronary artery. We present the first prediction, to the authors' knowledge, of particulate buildup on the inside curvature using the multiphase theory of dense suspension hemodynamics. In this study, the particulates are red blood cells (RBCs). The location of RBC buildup on the inside curvature correlates with lower wall shear stress (WSS) relative to the outside curvature. These predictions provide insight into how blood-borne particulates interact with artery walls and hence, have relevance for understanding atherogenesis since clinical observations show that atherosclerotic plaques generally form on the inside curvatures of arteries. The buildup of RBCs on the inside curvature is driven by the secondary flow and higher residence times. The higher viscosity in the central portion of the curved vessel tends to block their flow, causing them to migrate preferentially through the boundary layer. The reason for this is the nearly neutrally buoyant nature of the dense two-phase hemodynamic flow. The two-phase non-Newtonian viscosity model predicts greater shear thinning than the single-phase non-Newtonian model. Consequently, the secondary flow induced in the curvature is weaker. The waveforms for computed hemodynamic parameters, such as hematocrit, WSS, and viscosity, follow the prescribed inlet velocity waveforms. The lower oscillatory WSS produced on the inside curvature has implications for understanding thickening of the intimal layer.

  2. Numerical modelling of multiphase flow and transport processes in landfills.

    Science.gov (United States)

    Kindlein, Jonatham; Dinkler, Dieter; Ahrens, Hermann

    2006-08-01

    Waste material in municipal landfills can be described as heterogeneous porous media, where flow and transport processes of gases and liquids are combined with local material degradation. This paper deals with the basic formulation of a multiphase flow and transport model applicable to the numerical analysis of coupled transport and reaction processes inside landfills. The transport model treats landfills within the framework of continuum mechanics, where flow and transport processes are described on a macroscopic level. The composition of organic and inorganic matter in the solid phase and its degradation are modelled on a microscopic scale. The degradation model captures the different reaction schemes of various microbial activities. Subsequently, transport and reaction processes have to be coupled, since emissions at the surface and from the drainage layer depend on the flow of leachate and gas, the transport of various substances and heat, and the biodegradation of organic matter. The theoretical considerations presented here are fundamental to the development of numerical models for the simulation of multiphase flow and transport processes inside landfills coupled with biochemical reactions and heat generation. The implicit modelling of leachate and gas flows including growth and decay of micro-organisms are innovative contributions to landfill modelling

  3. Multiphase flow of immiscible fluids on unstructured moving meshes.

    Science.gov (United States)

    Misztal, Marek Krzysztof; Erleben, Kenny; Bargteil, Adam; Fursund, Jens; Christensen, Brian Bunch; Bærentzen, Jakob Andreas; Bridson, Robert

    2014-01-01

    In this paper, we present a method for animating multiphase flow of immiscible fluids using unstructured moving meshes. Our underlying discretization is an unstructured tetrahedral mesh, the deformable simplicial complex (DSC), that moves with the flow in a Lagrangian manner. Mesh optimization operations improve element quality and avoid element inversion. In the context of multiphase flow, we guarantee that every element is occupied by a single fluid and, consequently, the interface between fluids is represented by a set of faces in the simplicial complex. This approach ensures that the underlying discretization matches the physics and avoids the additional book-keeping required in grid-based methods where multiple fluids may occupy the same cell. Our Lagrangian approach naturally leads us to adopt a finite element approach to simulation, in contrast to the finite volume approaches adopted by a majority of fluid simulation techniques that use tetrahedral meshes. We characterize fluid simulation as an optimization problem allowing for full coupling of the pressure and velocity fields and the incorporation of a second-order surface energy. We introduce a preconditioner based on the diagonal Schur complement and solve our optimization on the GPU. We provide the results of parameter studies as well as a performance analysis of our method, together with suggestions for performance optimization.

  4. Multiphase flows in complex geometries: a UQ perspective

    KAUST Repository

    Icardi, Matteo

    2015-01-07

    Nowadays computer simulations are widely used in many multiphase flow applications involving interphases, dispersed particles, and complex geometries. Most of these problems are solved with mixed models composed of fundamental physical laws, rigorous mathematical upscaling, and empirical correlations/closures. This means that classical inference techniques or forward parametric studies, for example, becomes computationally prohibitive and must take into account the physical meaning and constraints of the equations. However mathematical techniques commonly used in Uncertainty Quantification can come to the aid for the (i) modeling, (ii) simulation, and (iii) validation steps. Two relevant applications for environmental, petroleum, and chemical engineering will be presented to highlight these aspects and the importance of bridging the gaps between engineering applications, computational physics and mathematical methods. The first example is related to the mathematical modeling of sub-grid/sub-scale information with Probability Density Function (PDF) models in problems involving flow, mixing, and reaction in random environment. After a short overview of the research field, some connections and similarities with Polynomial Chaos techniques, will be investigated. In the second example, averaged correlations laws and effective parameters for multiphase flow and their statistical fluctuations, will be considered and efficient computational techniques, borrowed from high-dimensional stochastic PDE problems, will be applied. In presence of interfacial flow, where small spatial scales and fast time scales are neglected, the assessment of robustness and predictive capabilities are studied. These illustrative examples are inspired by common problems arising, for example, from the modeling and simulation of turbulent and porous media flows.

  5. Radiation damage of hollandite in multiphase ceramic waste forms

    Science.gov (United States)

    Clark, Braeden M.; Tumurgoti, Priyatham; Sundaram, S. K.; Amoroso, Jake W.; Marra, James C.; Shutthanandan, Vaithiyalingam; Tang, Ming

    2017-10-01

    Radiation damage was simulated in multiphase titanate-based ceramic waste forms using an ion accelerator to generate high energy alpha particles (He+) and an ion implanter to generate 7 MeV gold (Au3+) particles. X-ray diffraction and transmission electron microscopy were used to characterize the damaged surfaces and nearby regions. Simulated multiphase ceramic waste forms were prepared using two processing methods: spark plasma sintering and melt-processing. Both processing methods produced ceramics with similar phase assemblages consisting of hollandite-, zirconolite/pyrochlore-, and perovskite-type phases. The measured heavy ion (Au3+) penetration depth was less in spark plasma sintered samples than in melt-processed samples. Structural breakdown of the hollandite phase occurred under He+ irradiation indicated by the presence of x-ray diffraction peaks belonging to TiO2, BaTiO5, and other hollandite related phases (Ba2Ti9O20). The composition of the constituent hollandite phase affected the extent of damage induced by Au3+ ions.

  6. Rotordynamic Analysis of Textured Annular Seals With Multiphase (Bubbly Flow

    Directory of Open Access Journals (Sweden)

    Gérard PINEAU

    2011-09-01

    Full Text Available For some applications it must be considered that the flow in the annular seal contains a mixture of liquid and gas. The multiphase character of the flow is described by the volume fraction of gas (usually air contained in the liquid under the form of bubbles.The fluid is then a homogenous mixture of air and liquid all thru the annular seal. Its local gas volume fraction depends on the pressure field and is calculated by using a simplified form of the Rayleigh-Plesset equation.The influence of such of a multiphase (bubbly flow on the dynamic characteristics of a straight annular seal is minimal because the volume of the fluid is reduced.The situation is quite different for textured annular (damper seals provided with equally spaced deep cavities intended to increase the damping capabilities and to reduce the leakage flow rate.As a by-product, the volume of the fluid in the seal increases drastically and the compressibility effects stemming from the bubbly nature of the flow are largely increased even for a low gas volume fraction. The present work depicts the influence of the gas volume fraction on the dynamic characteristics of a textured annular seal. It is shown that variations of the gas volume fraction between 1% and 0.1% can lead to frequency dependent stiffness, damping and added mass coefficients.

  7. Black hole feedback in a multiphase interstellar medium

    Science.gov (United States)

    Bourne, Martin A.; Nayakshin, Sergei; Hobbs, Alexander

    2014-07-01

    Ultrafast outflows (UFOs) from supermassive black holes (SMBHs) are thought to regulate the growth of SMBHs and host galaxies, resulting in a number of observational correlations. We present high-resolution numerical simulations of the impact of a thermalized UFO on the ambient gas in the inner part of the host galaxy. Our results depend strongly on whether the gas is homogeneous or clumpy. In the former case all of the ambient gas is driven outward rapidly as expected based on commonly used energy budget arguments, while in the latter the flows of mass and energy de-couple. Carrying most of the energy, the shocked UFO escapes from the bulge via paths of least resistance, taking with it only the low-density phase of the host. Most of the mass is however in the high-density phase, and is affected by the UFO much less strongly, and may even continue to flow inwards. We suggest that the UFO energy leakage through the pores in the multiphase interstellar medium (ISM) may explain why observed SMBHs are so massive despite their overwhelmingly large energy production rates. The multiphase ISM effects reported here are probably under-resolved in cosmological simulations but may be included in prescriptions for active galactic nuclei feedback in future simulations and in semi-analytical models.

  8. Interface effects on multiphase flows in porous media

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Duan Z [Los Alamos National Laboratory

    2008-01-01

    Most models for multiphase flows in a porous medium are based on the straightforward extension of Darcy's law, in which each fluid phase is driven by its own pressure gradient. The pressure difference between the phases is thought to be an effect of surface tension and is called capillary pressure. Independent of Darcy's law, for liquid imbibition processes in a porous material, diffusion models are sometime used. In this paper, an ensemble phase averaging technique for continuous multi phase flows is applied to derive averaged equations and to examine the validity of the commonly used models. The closure for the averaged equations is quite complicated for general multiphase flows in a porous material. For flows with a small ratio of the characteristic length of the phase interfaces to the macroscopic length, the closure relations can be simplified significantly by an approximation with a second order error in the length ratio. The approximation reveals the information of the length scale separation obscured during the ensemble averaging process, and leads to an equation system similar to Darcy's law, but with additional terms. Based on interactions on phase interfaces, relations among closure quantities are studied.

  9. Failure Mode and Effect Analysis of Subsea Multiphase Pump Equipment

    Directory of Open Access Journals (Sweden)

    Oluwatoyin Shobowale Kafayat

    2014-07-01

    Full Text Available Finding oil and gas reserves in deep/harsh environment with challenging reservoir and field conditions, subsea multiphase pumping benefits has found its way to provide solutions to these issues. Challenges such as failure issues that are still surging the industry and with the current practice of information hiding, this issues becomes even more difficult to tackle. Although, there are some joint industry projects which are only accessible to its members, still there is a need to have a clear understanding of these equipment groups so as to know which issues to focus attention on. A failure mode and effect analysis (FMEA is a potential first aid in understanding this equipment groups. A survey questionnaire/interview was conducted with the oil and gas operating company and equipment manufacturer based on the literature review. The results indicates that these equipment’s group are similar with its onshore counterpart, but the difference is the robustness built into the equipment internal subsystems for subsea applications. The results from the manufacturer perspectives indicates that Helico-axial multiphase pump have a mean time to failure of more than 10 years, twin-screw and electrical submersible pumps are still struggling with a mean time to failure of less than 5 years.

  10. Direct numerical simulation of incompressible multiphase flow with phase change

    Science.gov (United States)

    Lee, Moon Soo; Riaz, Amir; Aute, Vikrant

    2017-09-01

    Simulation of multiphase flow with phase change is challenging because of the potential for unphysical pressure oscillations, spurious velocity fields and mass flux errors across the interface. The resulting numerical errors may become critical when large density contrasts are present. To address these issues, we present a new approach for multiphase flow with phase change that features, (i) a smooth distribution of sharp velocity jumps and mass flux within a narrow region surrounding the interface, (ii) improved mass flux projection from the implicit interface onto the uniform Cartesian grid and (iii) post-advection velocity correction step to ensure accurate velocity divergence in interfacial cells. These new features are implemented in combination with a sharp treatment of the jumps in pressure and temperature gradient. A series of 1-D, 2-D, axisymmetric and 3-D problems are solved to verify the improvements afforded by the new approach. Axisymmetric film boiling results are also presented, which show good qualitative agreement with heat transfer correlations as well as experimental observations of bubble shapes.

  11. Schottky Barrier Transport for Multiphase Gallium Nitride Nanowire

    Science.gov (United States)

    Hartz, Steven; Xie, Kan; Liu, Zhun; Ayres, Virginia

    2013-03-01

    Our group has shown that gallium nitride nanowires grown by catalyst-free vapor deposition at 850oC have multiple internal crystalline regions that may be zinc blende or wurtzite phase. Stability is enabled by one or more totally coherent (0001)/(111) internal interfaces. Cross-section HRTEM has further demonstrated that, while the transverse nanowire profile appears triangular, it is actually made up of two or more surface orientations corresponding to the multi-phase internal regions. We present results of a transport investigation of these multiphase nanowires within a nanoFET circuit architecture, focusing on injection from the contacts into the nanowires. Experimental results demonstrated that a variety of surface state derived Schottky barriers could be present at the contact-nanowire interfaces. Transport across the Schottky barriers was modeled using a combined thermionic emission-tunnelling approach, leading to information about barrier height, carrier concentrations, and expected temperature behavior. The experimental and theoretical results indicate that with optimal design taking surface and internal structures into account, high current densities can be supported.

  12. Toward large-area roll-to-roll printed nanophotonic sensors

    Science.gov (United States)

    Karioja, Pentti; Hiltunen, Jussi; Aikio, Sanna M.; Alajoki, Teemu; Tuominen, Jarkko; Hiltunen, Marianne; Siitonen, Samuli; Kontturi, Ville; Böhlen, Karl; Hauser, Rene; Charlton, Martin; Boersma, Arjen; Lieberzeit, Peter; Felder, Thorsten; Eustace, David; Haskal, Eliav

    2014-05-01

    Polymers have become an important material group in fabricating discrete photonic components and integrated optical devices. This is due to their good properties: high optical transmittance, versatile processability at relative low temperatures and potential for low-cost production. Recently, nanoimprinting or nanoimprint lithography (NIL) has obtained a plenty of research interest. In NIL, a mould is pressed against a substrate coated with a moldable material. After deformation of the material, the mold is separated and a replica of the mold is formed. Compared with conventional lithographic methods, imprinting is simple to carry out, requires less-complicated equipment and can provide high-resolution with high throughput. Nanoimprint lithography has shown potential to become a method for low-cost and high-throughput fabrication of nanostructures. We show the development process of nano-structured, large-area multi-parameter sensors using Photonic Crystal (PC) and Surface Enhanced Raman Scattering (SERS) methodologies for environmental and pharmaceutical applications. We address these challenges by developing roll-to-roll (R2R) UV-nanoimprint fabrication methods. Our development steps are the following: Firstly, the proof of concept structures are fabricated by the use of wafer-level processes in Si-based materials. Secondly, the master molds of successful designs are fabricated, and they are used to transfer the nanophotonic structures into polymer materials using sheet-level UV-nanoimprinting. Thirdly, the sheet-level nanoimprinting processes are transferred to roll-to-roll fabrication. In order to enhance roll-to-roll manufacturing capabilities, silicone-based polymer material development was carried out. In the different development phases, Photonic Crystal and SERS sensor structures with increasing complexities were fabricated using polymer materials in order to enhance sheet-level and roll-to-roll manufacturing processes. In addition, chemical and molecular

  13. Development of Next Generation Multiphase Pipe Flow Prediction Tools

    Energy Technology Data Exchange (ETDEWEB)

    Tulsa Fluid Flow

    2008-08-31

    The developments of fields in deep waters (5000 ft and more) is a common occurrence. It is inevitable that production systems will operate under multiphase flow conditions (simultaneous flow of gas-oil-and water possibly along with sand, hydrates, and waxes). Multiphase flow prediction tools are essential for every phase of the hydrocarbon recovery from design to operation. The recovery from deep-waters poses special challenges and requires accurate multiphase flow predictive tools for several applications including the design and diagnostics of the production systems, separation of phases in horizontal wells, and multiphase separation (topside, seabed or bottom-hole). It is very crucial to any multiphase separation technique that is employed either at topside, seabed or bottom-hole to know inlet conditions such as the flow rates, flow patterns, and volume fractions of gas, oil and water coming into the separation devices. The overall objective was to develop a unified model for gas-oil-water three-phase flow in wells, flow lines, and pipelines to predict the flow characteristics such as flow patterns, phase distributions, and pressure gradient encountered during petroleum production at different flow conditions (pipe diameter and inclination, fluid properties and flow rates). The project was conducted in two periods. In Period 1 (four years), gas-oil-water flow in pipes were investigated to understand the fundamental physical mechanisms describing the interaction between the gas-oil-water phases under flowing conditions, and a unified model was developed utilizing a novel modeling approach. A gas-oil-water pipe flow database including field and laboratory data was formed in Period 2 (one year). The database was utilized in model performance demonstration. Period 1 primarily consisted of the development of a unified model and software to predict the gas-oil-water flow, and experimental studies of the gas-oil-water project, including flow behavior description and

  14. The hot chocolate effect

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Frank S. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Univ. of California, Berkeley, CA (United States)

    1982-05-01

    The "hot chocolate effect" was investigated quantitatively, using water. If a tall glass cylinder is filled nearly completely with water and tapped on the bottom with a softened mallet one can detect the lowest longitudinal mode of the water column, for which the height of the water column is one quarter wavelength. If the cylinder is rapidly filled with hot tap water containing dissolved air the pitch of that mode may descend by nearly three octaves during the first few seconds as the air comes out of solution and forms bubbles. Then the pitch gradually rises as the bubbles float to the top. A simple theoretical expression for the pitch ratio is derived and compared with experiment. The agreement is good to within the ten percent accuracy of the experiments.

  15. Measurement of Normal and Friction Forces in a Rolling Process

    DEFF Research Database (Denmark)

    Henningsen, Poul; Arentoft, Mogens; Wanheim, Tarras

    2004-01-01

    For the rolling process, knowledge about interface conditions is important since it directly influences the maximum reduction ratio and thereby the num-ber of steps required for a given reduction. The mechanical properties of the produced sheet and the surface quality of it are also influenced...... by the fric-tion conditions. To achieve this important informa-tion, measurements of the normal pressure and friction stresses in the deformation zone are re-quested. The direction of the friction stresses is changing during the rolling gap. At the entrance of the de-formation zone, the peripherical velocity...... of the roll is higher than for the incoming material, which causes frictional stresses at the material acting in the rolling direction. At the outlet of the rolling gap, the velocity of the deformed material exceeds the velocity of the roll, generating frictional stresses contrary to the direction of rolling...

  16. Cold rolling precision forming of shaft parts theory and technologies

    CERN Document Server

    Song, Jianli; Li, Yongtang

    2017-01-01

    This book presents in detail the theory, processes and equipment involved in cold rolling precision forming technologies, focusing on spline and thread shaft parts. The main topics discussed include the status quo of research on cold rolling precision forming technologies; the design and calculation of process parameters; the numerical simulation of cold rolling forming processes; and the equipment used in cold rolling forming. The mechanism of cold rolling forming is extremely complex, and research on the processes, theory and mechanical analysis of spline cold rolling forming has remained very limited to date. In practice, the forming processes and production methods used are mainly chosen on the basis of individual experience. As such, there is a marked lack of both systematic, theory-based guidelines, and of specialized books covering theoretical analysis, numerical simulation, experiments and equipment used in spline cold rolling forming processes – all key points that are included in this book and ill...

  17. Roll control resonance test vehicle (RCRTV) system postflight evaluation report

    Energy Technology Data Exchange (ETDEWEB)

    Kryvoruka, J.K.

    1973-03-01

    This report presents the flight test results for a reentry vehicle spin-fin roll control system. The test vehicle, designated the Roll Control Resonance Test Vehicle, was flight tested on May 10, 1972, at the Sandia Laboratories Tonopah Test Range. The purpose of the flight were (1) to demonstrate and evaluate the capability of the control system to overcome a roll resonance flight instability and (2) to confirm the analytic predictions of system performance. The flight test vehicle had built-in asymmetries which, without roll control, would have caused a persistent roll resonance instability to occur. The test was successful in that all systems functioned properly and all program and flight test objectives were accomplished. Flight test data presented herein confirm analytic predictions and flight simulation methods. Results show that the system maintained roll rate control and prevented the roll resonance instability.

  18. Effect of Al on Microstructure and Properties of Hot-Rolled 2205 Dual Stainless Steel

    Directory of Open Access Journals (Sweden)

    Qian Meng

    2016-01-01

    Full Text Available The microstructure, mechanical properties, oxidation, and corrosion resistance of 2205 stainless steels without and with Al in a range of 0.5 to 2.5 wt.% were investigated in this paper. The results showed that the matrix phase transformed from austenite to ferrite. The volume fraction of the ferrite in the steels decreased at first and then increased and was the lowest in the steel with 0.5 wt.% Al. Most of the Al was dissolved in the ferrite and austenite phases in the steels. The ultimate tensile strength and elongation rate of the steels increased at first and then decreased with the increasing Al content, with the highest values in the steel with 0.5 wt.% Al. The yield strength of the steels slightly increased from 544 to 607 MPa due to the addition of Al. The oxidation rates of the steels with Al were much lower than that of the steel without Al, and the rate of the steel with 1.5 wt.% Al was the lowest, approximately 10 times lower than that of the steel without Al. The corrosion rates of the steels with 0.5 and 1.0 wt.% Al were slightly higher than that of the alloy without Al. In general, the steel with 1 wt.% Al had optimal properties.

  19. 76 FR 15299 - Certain Hot-Rolled Carbon Steel Flat Products From India: Preliminary Rescission of...

    Science.gov (United States)

    2011-03-21

    ..., A507). Non-rectangular shapes, not in coils, which are the result of having been processed by cutting... December 31, 2010. \\4\\ See, e.g., Welded Carbon Steel Standard Pipe and Tube from Turkey: Notice of...

  20. Hot Rolling Scrap Reduction through Edge Cracking and Surface Defects Control

    Energy Technology Data Exchange (ETDEWEB)

    Beaudoin, Armand [Univ. of Illinois, Urbana-Champaign, IL (United States)

    2016-05-29

    The design of future aircraft must address the combined demands for fuel efficiency, reduced emissions and lower operating costs. One contribution to these goals is weight savings through the development of new alloys and design techniques for airframe structures. This research contributes to the light-weighting through fabrication of monolithic components from advanced aluminum alloys by making a link between alloy processing history and in-service performance. Specifically, this research demonstrates the link between growing cracks with features of the alloy microstructure that follow from thermo-mechanical processing. This is achieved through a computer model of crack deviation. The model is validated against experimental data from production scale aluminum alloy plate, and demonstration of the effect of changes in processing history on crack growth is made. The model is cast in the open-source finite element code WARP3D, which is freely downloadable and well documented. This project provides benefit along several avenues. First, the technical contribution of the computer model offers the materials engineer a critical means of providing guidance both upstream, to process tuning to achieve optimal properties, and downstream, to enhance fault tolerance. Beyond the fuel savings and emissions reduction inherent in the light-weighting of aircraft structures, improved fault tolerance addresses demands for longer inspection intervals over baseline, and a lower life cycle cost.