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Sample records for hot rolled high

  1. Cube orientation in hot rolled high purity aluminum plate

    Institute of Scientific and Technical Information of China (English)

    杨平; 毛卫民

    2003-01-01

    X-ray diffraction and orientation mapping in EBSD measurement were applied to obtain information ofdeformation and recrystallization with the emphasis on the cube orientation in hot rolled high purity aluminumplates. It is shown that cube orientations are retained to a large extent during hot rolling. Some deformed cubegrains are found to have experienced large extent of recovery according to their Kikuchi band contrasts. The de-formed cube-oriented grains in hot rolled plates are in an unfavorite growth condition with respect to their neighbor-ing grain orientations for the subsequent annealing. The reasons for the phenomena observed, as well as the influ-ence of hot rolling process on subsequent cold rolling and final annealing were discussed.

  2. Fatigue Behavior of High Speed Steel Roll Materials for Hot Rolling by Laser Impacting

    Institute of Scientific and Technical Information of China (English)

    ZHOU Li; SUN Da-le; LIU Chang-sheng; WU Qiong

    2006-01-01

    The fatigue behavior of high speed steel (HSS) roll materials for hot rolling was researched under water-cooling conditions by laser impacting. The microstructure of HSS sample and the morphologies of fatigue samples were observed by scanning electron microscope. The phase structure was detected by XRD. The morphology of situ oxide scale was observed by optical microscope, and the expansion coefficient was measured by TGA. The experiment results indicate that the cracks come into being at the carbide-matrix interface, but there are no cracks in the matrix after many times of laser impacting treatment, for the situ sample taken from the fractured roll surface, big carbides are more sensitive to the fatigue, and peel off prior to small ones. The relevant fatigue mechanisms are also discussed.

  3. Textures and Properties of Hot Rolled High Strength Ti-IF Steels

    Institute of Scientific and Technical Information of China (English)

    GUO Yan-hui; WANG Zhao-dong; ZOU Wen-wen; LIU Xiang-hua; WANG Guo-dong

    2008-01-01

    The texture evolution in a high strength Ti-IF steel during the processing of hot rolling,cold rolling,and annealing is studied.For comparison,both ferrite rolling and austenite rolling are employed.It is found that the texture type is the.same after ferrite rolling and austenite rolling,but the texture intensity is much higher in the ferriterolled sample.Furthermore,texture characteristics at the surface are absolutely different from those at the mid-section in both ferrite rolled and austenite rolled samples,as well as under the cold rolled and annealed conditions.The shear texture {110} disappears and orientation rotates along {110} →{554}→{111}→{111}→{223} during cold rolling.Compared to the austenite rolled sample,the properties of the cold rolled and annealed sheet which is subjected to ferrite rolling are higher.

  4. Scratch behavior of high speed steels for hot rolls

    Institute of Scientific and Technical Information of China (English)

    Li Zhou; Dale Sun; Changsheng Liu; Chunguang Li; Lisong Yao

    2008-01-01

    The scratch behaviors of two high speed steels (HSS) for hot rolls were studied by a Micro-combi Tester, and the emphasis was placed on researching the relations between the microstructure and the scratch resistance property of different HSS. The experimental results indicate that during the scratch process, the carbides are embedded into the matrix, the penetration depth of different HSS is closely related with the matrix hardness, i.e., the higher the matrix hardness, the better the scratch resistance property; and in the matrix, the fine, dispersive carbides are beneficial to form steady friction between the indenter and the scratched materials, but the coarser carbides are easier to fall into pieces.

  5. Strengthening Mechanism of a New 700 MPa Hot Rolled High Strength Steel

    Institute of Scientific and Technical Information of China (English)

    YI Hai-long; DU Lin-xiu; WANG Guo-dong; LIU Xiang-hua

    2008-01-01

    The microstructural evolution in a 700 MPa hot rolled high strength steel was analyzed in terms of strengthening mechanisms. The results show that the hot rolled sheet steel has yield strength of 710 MPa with good elongation and toughness. The strength of the developed 700 MPa hot rolled high strength steel is derived from the cumulative contribution of fine grain size, dislocation hardening and precipitation hardening. The fine grain strength ening and precipitation hardening are the dominant factors responsible for such high strength, and the amount of pre cipitation hardening is two or four times higher than that of conventional microalloyed hot rolled sheet steels reported in the past. Good toughness is due to refinement of ferrite grain size.

  6. FE Analysis on Shear Deformation for Asymmetrically Hot-Rolled High-Manganese Steel Strip

    Science.gov (United States)

    Sui, Feng-Li; Wang, Xin; Li, Chang-Sheng; Zhao, Jun

    2016-09-01

    Shear deformation along the longitudinal cross section of the high-manganese steel strip has been analyzed in hot asymmetrical rolling process using rigid-plastic finite element model. The friction coefficient between the rolls and the strip surfaces, the diameter of the work rolls, the speed ratio for the lower/upper rolls, the reduction rate and the initial temperature of the billet were all taken into account. Influence of these process parameters on the shear stress, the shear strain and the related shear strain energy in the center layer of the hot-rolled strip was analyzed. It is indicated that increasing the speed ratio, the reduction rate and the work roll diameter is an effective way to accumulate more shear strain energy in the strip center. A mathematical model reflecting the relationship between the shear strain energy and the process parameters has been established.

  7. Properties of Galvanized and Galvannealed Advanced High Strength Hot Rolled Steels

    Energy Technology Data Exchange (ETDEWEB)

    V.Y. Guertsman; E. Essadiqi; S. Dionne; O. Dremmailova; R. Bouchard; B. Voyzelle; J. McDermid; R. Fourmentin

    2008-04-01

    The objectives of the project were (i) to develop the coating process information to achieve good quality coatings on 3 advanced high strength hot rolled steels while retaining target mechanical properties, (ii) to obtain precise knowledge of the behavior of these steels in the various forming operations and (iii) to establish accurate user property data in the coated conditions. Three steel substrates (HSLA, DP, TRIP) with compositions providing yield strengths in the range of 400-620 MPa were selected. Only HSLA steel was found to be suitable for galnaizing and galvannealing in the hot rolled condition.

  8. High strength hot rolled and aged microalloyed 5%Ni steel

    Directory of Open Access Journals (Sweden)

    A.K. Lis

    2006-08-01

    Full Text Available Purpose: Purpose of this paper was to give information about low temperature strength and impact CharpyVtoughness of low carbon microalloyed 5%Ni bainitic steel after thermomechanical rolling (TMR orthermomechanical controlled processing (TMCP and ageing at different temperatures: 580°C/2 h, 640°C/1hand 680°C/1h.Design/methodology/approach: The tensile strength tests were performed at -196, -60 and 20°C and Charpy Vsamples were broken at -100, -80, -60, -40, -20 and 20°C temperatures. The tensile strength TS, yield strengthYS, elongation A5 and reduction of area RA were established from tensile experiments. After TMCP 16 mm steelplate had YS = 730MPa, TS = 950 MPa, A5 = 22,5% and RA = 61% and impact energy > 50 J at -196°C.Findings: The best combination of mechanical properties; yield strength and Charpy V toughness was achieved forsteel after TMR and ageing 580°C/ 2h; YS = 800MPa, TS = 900 MPa, A5 = 22.5%, at -1000C KVmin.= 110 J.Research limitations/implications: The precise methodology for retained austenite identification and itsamount content determination in the investigated microstructures is still metallographic problem which needsto be resolved.Practical implications: The best combination of yield strength and Charpy V toughness was achieved for steelafter TMR and ageing 580°C/ 2h. At liquid nitrogen temperature ultrahigh strength properties were: YS = 1140MPa, TS = 1280 MPa, A5 = 26%, RA = 55% and KV 122 J at -100°C.Originality/value: The detailed microstructure examination of the steel with optical and mainly scanningtransmission electron microscopy was needed to explain its good properties at very low temperature. TRIP effectwas observed due to the presence of highly alloyed retained austenite in the microstructure. That type of steelmay be used for contemporary military and structural applications working at low temperatures.

  9. Development of Nb-V-Ti Hot-Rolled High Strength Steel With Fine Ferrite and Precipitation Strengthening

    Institute of Scientific and Technical Information of China (English)

    YI Hai-long; DU Lin-xiu; WANG Guo-dong; LIU Xiang-hua

    2009-01-01

    A hot-rolled steel with high yield strength of 700 MPa, good elongation of about 20% and low ductile-brittle transition temperature (DBTT) lower than-70℃ has been developed in laboratory. The results show that adopting finishing rolling temperature of around 800 ℃ is rational, and coiling temperature is between 400 and 500℃. The strength of developed 700 MPa hot-rolled high strength steel is derived from the cumulative contribution of fine grain size, dislocation hardening and precipitation hardening. The fine grain strengthening and precipitation hardening are the dominant factors responsible for such high strength, and good elongation and toughness are predominantly due to fine grain ferrite.

  10. Study on fragmentation and dissolution behavior of carbide in a hot-rolled hypereutectic high chromium cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Fei; Jiang, Yehua, E-mail: jiangyehua@kmust.edu.cn; Xiao, Han; Tan, Jun

    2015-01-05

    Highlights: • The method to prepare Carbon steel/High chromium iron is totally new. • High chromium iron can achieve small plastic deformation during hot rolling process. • Carbides in high chromium irons are crushed, refined obviously and becoming isolated, which is benefit to improve the impact toughness. • The carbide fragmentation and dissolution behavior of the hot-rolled HCCI were analyzed. - Abstract: A sandwich-structured composite containing a hypereutectic high chromium cast iron (HCCI) and low carbon steel (LCS) claddings was newly fabricated by centrifugal casting, then the blank was hot-rolled into composite plate. The carbide fragmentation and dissolution behavior of the hot-rolled HCCI were analyzed. During hot rolling, significant refinement of carbides was discovered in hot-rolled HCCI specimens. The carbides were broken and partly dissolved into the austenite matrix. The results show that carbides are firstly dissolved under the action of stress. There are grooves appeared at the boundaries of the carbides. The grooves reduce the cross section of the carbide. When the cross section of the carbide reaches to the required minimum critical cross section, the carbide breaks through the tensile force. After break, carbides continue to dissolve since more interfaces between the matrix and carbides are generated. The secondary carbides precipitated due to the dissolution are index as fcc and stacking faults parallel to the {1 1 1} are observed.

  11. Development of Centrifugal Cast High Speed Steel Roll with High Wear Resistance for Pre-Finishing Stands of a Hot Rod-Wire Mill

    Institute of Scientific and Technical Information of China (English)

    JIANG Zhi-qiang; FENG Xi-lan; FU Han-guang; SHA Quan-you

    2004-01-01

    The present study aims at developing high speed steel ( HSS ) as roll materials to replace traditional roll materials such as the alloy cast iron and powder metallurgical (PM) hard alloy, because lowcost alley cast iron rolls have poor wear resistance and the cost of high-quality PM hard alloy rolls is too high to be accepted by some users. By means of a centrifugal casting method, HSS rolls with excellent wear resistance have been developed. Its hardness is 65 ~ 67HRC, and its variation is smaller than 2HRC ; its impact toughness excels 15J/cm2. Using pre-finishing stands of a high-speed hot wire-rod rolling mill, the wear raze of HSS rolls per one thousand ton of steel is 0. 25mm. However, the manufacturing burden of HSS rolls is obviously lower than that of PM hard alloy rolls; it is only 30% of that of PM hard alloy rolls.

  12. Analysis on Shear Deformation for High Manganese Austenite Steel during Hot Asymmetrical Rolling Process Using Finite Element Method

    Institute of Scientific and Technical Information of China (English)

    Feng-li SUI; Xin WANG; Jun ZHAO; Biao MA; Chang-sheng LI

    2015-01-01

    Based on the rigid-plastic ifnite element method (FEM), the shear stress ifeld of deformation region for high manganese austenite steel during hot asymmetrical rolling process was analyzed. The inlfuences of rolling parameters, such as thevelocity ratio of upper to lower rolls, theinitial temperature of workpiece and the reduction rate, on the shear deformation of three nodes in the upper, center and lower layers were discussed. As the rolling parameters change, distinct shear deformation appears in the up-per and lower layers, but the shear deformation in the center layer appears only when the velocity ratio is more than 1.00, and the absolute value of the shear stress in this layer is changed with rolling parameters. A mathematical model which relfected the change of the maximal absolute shear stress for the center layer was established, by which the maximal absolute shear stress for the center layer can be easily calculated and the appropriate rolling technology can be designed.

  13. Impact toughness improvement of high strength aluminium alloy by intrinsic and extrinsic fracture mechanisms via hot roll bonding

    OpenAIRE

    Cepeda-Jiménez, C.M.; García-Infanta, J.M.; Pozuelo, M.; Ruano, Oscar Antonio; Carreño, Fernando

    2009-01-01

    A multilayer aluminium laminate comprising ten layers of Al-Zn-Mg-Cu alloy (82 vol.%) and nine layers of pure aluminium (18 vol.%) has been processed by hot rolling. The rolled laminate was characterized by electron backscattering diffraction, Charpy impact and shear tests. The multilayer laminate showed an outstanding Charpy impact toughness, being eighteen times higher than that for the as-received Al-Zn-Mg-Cu alloy. Damage tolerance improvement was due to the high volume fra...

  14. Simulation of damage evolution during hot ring rolling

    NARCIS (Netherlands)

    Wang, Chao

    2016-01-01

    Ring rolling provides a cost-effective process route for manufacturing seamless rings. The bearing rings, i.e. the inner race and the outer race of a rolling bearing, are typically manufactured by the hot ring rolling process. Bearing steels have a relatively high alloy content for improved hardenab

  15. Influence of Hot Rolling Conditions on the Mechanical Properties of Hot Rolled TRIP Steel

    Institute of Scientific and Technical Information of China (English)

    LI Zhuang; WU Di

    2008-01-01

    Influence of hot rolling conditions on the mechanical properties of hot rolled TRIP steel was investigated.Thermomechanical control processing(TMCP)was conducted by using a laboratory hot rolling mill,in which three different kinds of finish rolling temperatures were applied.The results show that polygonal ferrite,granular bainite and larger amount of stabilized retained anstenite can be obtained by controlled rolling processes.The finer ferrite grain size is produced through the deformation induced transformation during deformation rather than after deformation,which affects the mechanical properties of hot rolled TRIP steel.Mechanical properties increase with decreasing finish rolling temperature due to the stabilization of retained austenite.Ultimate tensile strength(UTS),total elongation(TEL)and the product of ultimate tensile strength and total elongation(UTS×TEL)reaches optimal values(791 MPa,36% and 28 476 MPa%,respectively)whenthe specimen was hot rolled for 50% reduction at finish rolling temperature of 700℃.

  16. Hot rolling of thick uranium molybdenum alloys

    Science.gov (United States)

    DeMint, Amy L.; Gooch, Jack G.

    2015-11-17

    Disclosed herein are processes for hot rolling billets of uranium that have been alloyed with about ten weight percent molybdenum to produce cold-rollable sheets that are about one hundred mils thick. In certain embodiments, the billets have a thickness of about 7/8 inch or greater. Disclosed processes typically involve a rolling schedule that includes a light rolling pass and at least one medium rolling pass. Processes may also include reheating the rolling stock and using one or more heavy rolling passes, and may include an annealing step.

  17. Service behaviour of high speed steel rolling rolls used in hot strip mills; Comportamiento en servicio de los aceros rapidos utilizados en la fabricacion de los cilindros de trabajo de los trenes de bandas en caliente

    Energy Technology Data Exchange (ETDEWEB)

    Ziadi, A.; Belzunce, F. J.; Rodriguez, C.; Fernandez, I.

    2005-07-01

    Work rolls used in hot strip mills may be able to carry out severe actions: very high thermal stresses and wear, along with mechanical stresses due to normal rolling loads, which develop in the presence of cracks, produced by the former actions. The microstructure and the mechanical behaviour (strength and toughness) of high speed steels, which recently have been introduced in this applications, were studied in this work in comparison with high chromium cast irons. (Author) 7 refs.

  18. High temperature oxidation behavior of high speed steel for hot rolls material

    Institute of Scientific and Technical Information of China (English)

    Li Zhou; Fang Liu; Changsheng Liu; Dale Sun; Lisong Yao

    2005-01-01

    The oxidation characteristics of high speed steel (HSS) were studied at 500 to 800℃. The non-isothermal oxidation and isothermal oxidation (500, 575, 650, 725, 800℃) of HSS were investigated by thermo-gravimetric analysis (TGA). The microstructure, morphology and oxide scale thickness of the isothermal oxidation samples were analyzed by optical microscope (OM), electron probe micro analyzer (EPMA), X-ray diffraction spectrum (XRD) and scanning electron microscope (SEM). The results indicate that the oxidation rate of HSS is very slow at 500 to 650℃, increasing gradually at 650 to 750℃, and drastically at 750 to 800℃, because the phase transformation happens at about 750℃.

  19. Microstructure and Mechanical Properties in Hot-Rolled Extra High-Yield-Strength Steel Plates for Offshore Structure and Shipbuilding

    Science.gov (United States)

    Liu, Dongsheng; Li, Qingliang; Emi, Toshihiko

    2011-05-01

    Key parameters for a thermomechanically controlled processing and accelerated cooling process (TMCP-AcC) were determined for integrated mass production to produce extra high-yield-strength microalloyed low carbon SiMnCrNiCu steel plates for offshore structure and bulk shipbuilding. Confocal scanning microscopy was used to make in-situ observations on the austenite grain growth during reheating. A Gleeble 3800 thermomechanical simulator was employed to investigate the flow stress behavior, static recrystallization (SRX) of austenite, and decomposition behavior of the TMCP conditioned austenite during continuous cooling. The Kocks-Mecking model was employed to describe the constitutive behavior, while the Johnson-Mehl-Avrami-Kolmogorov (JMAK) approach was used to predict the SRX kinetics. The effects of hot rolling schedule and AcC on microstructure and properties were investigated by test-scale rolling trials. The bridging between the laboratory observations and the process parameter determination to optimize the mass production was made by integrated industrial production trials on a set of a 5-m heavy plate mill equipped with an accelerated cooling system. Successful production of 60- and 50-mm-thick plates with yield strength in excess of 460 MPa and excellent toughness at low temperature (213 K (-60 °C)) in the parent metal and the simulated coarse-grained heat affected zone (CGHAZ) provides a useful integrated database for developing advanced high-strength steel plates via TMCP-AcC.

  20. Increase of mechanical properties of hot plate due to introduction of a cycle of high-speed asymetry of work rolls on four-high mill 5000

    Institute of Scientific and Technical Information of China (English)

    Severinets; I.; Y.; Kazakbaev; N.; M.; Rusakov; A.; D.; Tyapaev; O.; V.

    2005-01-01

    In the given work results of researches asymmetric rolling on reversive mill 5000 are considered.By definition of boundary modes of asymmetry and an opportunity of application results of precomputations are resulted in production for various circuits of rolling. Results of influence of asymmetric rolling on physic and mechanical properties, structure and geometry hot sheets are shown, recommendations to introduction of modes of asymmetry in a production cycle of manufacturing of sheet-rolling production of the improved quality are developed

  1. Effect of Controlled Cooling After Hot Rolling on Mechanical Properties of Hot Rolled TRIP Steel

    Institute of Scientific and Technical Information of China (English)

    WU Di; LI Zhuang; L(U) Hui-sheng

    2008-01-01

    A three-step cooling pattern on the runout table (ROT) was conducted for the hot rolled TRIP steel. Microstructural evolution during thermomechanical controlled processing (TMCP) was investigated. Proeessing condition of controlled cooling on a ROT in the laboratory rolling mill was discussed. The results indicated that the microstructure containing polygonal ferrite, granular bainite and a significant amount of the stable retained austenite can be obtained through three-step cooling on the ROT after hot rolling. TMCP led to ferrite grain refinement. Controlled cooling after hot rolling resulted in the stability of the remaining austenite and a satisfactory TRIP effect. Excellent mechanical properties were obtained through TMCP for the hot rolled TRIP steel.

  2. Three-Dimensional Model for Strip Hot Rolling

    Institute of Scientific and Technical Information of China (English)

    ZHANG Guo-min; XIAO Hong; WANG Chun-hua

    2006-01-01

    A three-dimensional model for strip hot rolling was developed, in which the plastic deformation of strip, the thermal crown of rolls, roll deflection and flattening were calculated by rigid-plastic finite element method, finite difference method, influential function method and elastic finite element method respectively. The roll wear was taken into consideration. The model can provide detailed information such as rolling pressure distribution, contact pressure distribution between backup rolls and work rolls, deflection and flattening of work rolls, lateral distribution of strip thickness, and lateral distribution of front and back tensions. The finish rolling on a 1 450 mm hot strip mill was simulated.

  3. Optimization of Rolling Force Distribution Based on Niche Genetic Algorithm in Continuous Hot Rolling Mills

    Institute of Scientific and Technical Information of China (English)

    LIU Zi-ping; LI Li-xin

    2013-01-01

    Based on the niche genetic algorithm, the intelligent and optimizing model for the rolling force distribution in hot strip mills was put forward. The research showed that the model had many advantages such as fast searching speed, high calculating pre-cision and suiting for on-line calculation. A good strip shape could be achieved by using the model and it is appropriate and practica-ble for rolling producing.

  4. Constraint Cooling of Hot Rolled Coil

    Institute of Scientific and Technical Information of China (English)

    WANG Li-juan; ZHANG Chun-li

    2004-01-01

    The layer thermal conductivity during constraint cooling of hot rolled coil was described by using equivalent thermal conductivity model and finite element method. Two radial stress concentration zones in constraint cooled coil were shown by numerical analysis, and the tension stress was assumed to be the main factor to induce stress corrosion. The experimental results show that the longer the water cooling time is, the smaller the grain size and the more uniform the grains are.

  5. Off-line Simulation of PFC for Hot Rolling Strip

    Institute of Scientific and Technical Information of China (English)

    Xiangwei KONG; Hezhou YE; Jianzhong XU; Guodong WANG; Liying BA; Xiaoming HE

    2003-01-01

    In order to improve the quality of the strip for the hot continuous rolling, the high accuracy set-up control must be applied toproduction. In the paper, we analyze the PFC (profile and flatness control) system and simulate the set-up process. Calculationresults are in agreement to the actual measurements. It is the basis on the developing model.

  6. Application of advanced high strength hot-rolled steels to automotive chassis parts

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Y.R.; Kim, H.G.; Chin, K.G. [Technical Research Lab., POSCO (Korea); Lee, W.S. [Advanced Technology Dept., Hyundai MOBIS, Yongin (Korea); Kwon, T.W. [Hwashin Co. Ltd., Yeongcheon (Korea)

    2005-07-01

    With social demand of automobiles that provide higher fuel efficiency, safety in collisions, the steel makers are tackling the needs of the auto industry by developing higher performance materials such as AHSS (advanced high strength steels). From this point of view, DP and FB (ferrite-bainite) steels have received considerable attention because of their good strength and formability relationship. The results of application with the AHSS on chassis parts were compared with the conventional steels of 370 or 440MPa grade steels. 590DP steel has good press formability due to higher n value and lower yield strength. Fatigue durability of chassis assembly was increased due to the strength and bake hardening effects in spite of thickness reduction. The damping capacity of chassis components increased more than 2 times comparing with conventional steels. With 540 and 590FB steels which have excellent stretch flangeability, the validity were proved by successful press forming and weight reduction of arms as well as increased fatigue durability. (orig.)

  7. Generalized Mathematical Model for Hot Rolling Process of Plate

    Institute of Scientific and Technical Information of China (English)

    Zhenshan CUI; Bingye XU

    2003-01-01

    A generalized mathematical model is developed to predict the changes of temperature, rolling pressure, strain,strain rate, and austenite grain size for plate hot rolling and cooling processes. The model is established mainly by incorporating analytical an

  8. 75 FR 16504 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-04-01

    ... existence and availability of substitute products; and the level of competition among the Domestic Like... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United... countervailing duty order on certain hot-rolled flat-rolled carbon-quality steel products (``hot-rolled steel...

  9. 75 FR 43931 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil: Preliminary Results of...

    Science.gov (United States)

    2010-07-27

    ... (``IF'')) steels, high strength low alloy (``HSLA'') steels, and the substrate for motor lamination... titanium and/or niobium added to stabilize carbon and nitrogen elements. HSLA steels are recognized as... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from...

  10. 75 FR 64254 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From Brazil; Final Results of...

    Science.gov (United States)

    2010-10-19

    ... degassed, fully stabilized (commonly referred to as interstitial-free (IF)) steels, high strength low alloy... and nitrogen elements. HSLA steels are recognized as steels with micro- alloying levels of elements... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From...

  11. 76 FR 22868 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Final Results of...

    Science.gov (United States)

    2011-04-25

    ... (``IF'')) steels, high strength low alloy (``HSLA'') steels, and the substrate for motor lamination... titanium and/or niobium added to stabilize carbon and nitrogen elements. HSLA steels are recognized as... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From...

  12. Finite Element Analysis for Effect of Roll Radius on Metal Deformation of Hot Rolling Plate

    Institute of Scientific and Technical Information of China (English)

    LUO De-xing; CHEN Qi-an; LIU Li-wen

    2005-01-01

    The deformation of rolling piece in hot rolling by flat roll with different radii is analyzed with three-dimensional large deformation thermo-mechanical coupling finite element method. The distribution laws of stress, strain and strain energy density in deformation zone with rolls of different radii were studied. The result indicated that under the same condition, the larger the roll radius is, the more vigorous the deformation in deformation zone is.

  13. 热轧高锰钢Mn13的冲滚磨料磨损性能∗%Impact and Rolling Abrasive Wear Properties of Hot Rolling Mn13 High Manganese Steel

    Institute of Scientific and Technical Information of China (English)

    赵欣; 张恒; 王斐; 王庆良

    2015-01-01

    The impact⁃rolling abrasive wear properties of hot rolling high manganese steel of Mn13 were studied under the condition of coal gangue abrasive by the experimental machine of M2000. XRD and SEM were used to investigate the structural transformation and wear mechanism of Mn13 steel. The results show that the hot rolled steel Mn13 reveals the better resistance to impact⁃rolling abrasive wear properties under the high impact loads. The hardened layer with a certain thickness is formed in worn surface.The hardness and thickness of hardened layer are improved with the increasing of im⁃pact loads.The deformation twinning and martensite phase transformation are the main reasons to improve the work harden⁃ing and wear resistance of hot rolling high manganese steel of Mn13.At the low impact loads,the drilling and plowing wear are the main wear mechanism,and at the high impact loads,the wear mechanism changes to fatigue fracture and drilling wear.%在M2000摩擦磨损试验机上,研究以煤矸石为磨料时热轧高锰钢Mn13冲滚耦合的磨料磨损性能,利用XRD和SEM分析其组织转变及磨损机制。实验结果表明,在较高冲滚载荷下,热轧Mn13钢表现出更好的抗冲滚磨料磨损性能;冲滚磨料磨损表面存在一定厚度的硬化层,且随冲滚载荷的增加,磨损面硬度增加,硬化层厚度增大,形变孪晶和马氏体相变是其加工硬化和耐磨损性能改善的主要原因;低载荷冲击时,磨损机制主要表现为凿削磨损并伴随犁沟切削磨损,较高载荷冲击时,磨损机制凿削磨损和犁沟划伤过渡到疲劳剥落和凿削磨损。

  14. Austenite stabilization and high strength-elongation product of a low silicon aluminum-free hot-rolled directly quenched and dynamically partitioned steel

    Energy Technology Data Exchange (ETDEWEB)

    Tan, Xiao-Dong [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Xu, Yun-Bo, E-mail: yunbo_xu@126.com [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Yang, Xiao-Long; Hu, Zhi-Ping; Peng, Fei [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Ju, Xiao-Wei [Ceri Long Product Co., Ltd., Beijing 100176 (China); Wu, Di [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China)

    2015-06-15

    Microstructures composed of lath martensite and retained austenite with volume fraction between 8.0 vol.% and 12.0 vol.% were obtained in a low-C low-Si Al-free steel through hot-rolling direct quenching and dynamical partitioning (HDQ&DP) processes. The austenite stabilization mechanism in the low-C low-Si Al-free steel under the special dynamical partitioning processes is investigated by analyzing the carbon partition behavior from martensite to austenite and the carbide precipitation-coarsening behavior in martensite laths combining with the possible hot rolling deformation inheritance. Results show that the satisfying retained austenite amount in currently studied low-Si Al-free HDQ&DP steel is caused by the high-efficiency carbon enrichment in the 30–80 nm thick regions of austenite near the interfaces in the hot-rolled ultra-fast cooled structure and the avoidance of serious carbides coarsening during the continuous cooling procedures. The excellent strength-elongation product reaching up to 26,000 MPa% shows that the involved HDQ&DP process is a promising method to develop a new generation of advanced high strength steel. - Highlights: • HDQ&DP processes were applied to a low-C low-Si Al-free steel. • Effective partitioning time during the continuous cooling processes is 1–220 s. • Retained austenite with volume fraction between 8.0 vol. % and 12.0 vol. % has been obtained. • The special austenite stabilization mechanism has been expounded.

  15. Multi-stage FE simulation of hot ring rolling

    Science.gov (United States)

    Wang, C.; Geijselaers, H. J. M.; van den Boogaard, A. H.

    2013-05-01

    As a unique and important member of the metal forming family, ring rolling provides a cost effective process route to manufacture seamless rings. Applications of ring rolling cover a wide range of products in aerospace, automotive and civil engineering industries [1]. Above the recrystallization temperature of the material, hot ring rolling begins with the upsetting of the billet cut from raw stock. Next a punch pierces the hot upset billet to form a hole through the billet. This billet, referred to as preform, is then rolled by the ring rolling mill. For an accurate simulation of hot ring rolling, it is crucial to include the deformations, stresses and strains from the upsetting and piercing process as initial conditions for the rolling stage. In this work, multi-stage FE simulations of hot ring rolling process were performed by mapping the local deformation state of the workpiece from one step to the next one. The simulations of upsetting and piercing stages were carried out by 2D axisymmetric models using adaptive remeshing and element erosion. The workpiece for the ring rolling stage was subsequently obtained after performing a 2D to 3D mapping. The commercial FE package LS-DYNA was used for the study and user defined subroutines were implemented to complete the control algorithm. The simulation results were analyzed and also compared with those from the single-stage FE model of hot ring rolling.

  16. Synthesis and Characterization of Hot-Roll and Cold-Roll Byproduct-Derived Strontium Hard Ferrites

    Directory of Open Access Journals (Sweden)

    H. S. Woon

    2009-01-01

    Full Text Available Problem statement: Ceramic permanent magnets or more commonly known as strontium hexagonal ferrites have been widely used in permanent magnetic materials as they provide high remanence, high coercivity, relatively high energy product and good chemical stability. In this study, we treated factory byproduct from hot-roll and cold-roll steel industry was used as raw material in synthesis of strontium hexagonal hard ferrites. Approach: X-Ray Diffraction (XRD was employed to confirm the formation of strontium hard ferrite compound. Vibrating Sample Magnetometer (VSM was used to analyze the magnetic properties of samples prepared. Results: The magnetic properties, namely remanence and coercivity of factory byproduct-derived strontium hard ferrites were compared. The cold-roll-derived strontium hard ferrite showed higher remanence in this study. Conclusion: This implied that cold-roll byproduct was a better candidate to replace hematite in preparation of strontium hard ferrites compared to hot-roll byproduct.

  17. Mechanics of Thin Strip Steering in Hot Rolling

    Science.gov (United States)

    Jiang, Zhengyi; Tieu, Kiet A.

    2004-06-01

    The hot rolling of thin strip can result in several problems in hot rolling, for instance, the control of strip steering, strip shape and flatness and surface roughness etc. Therefore, the hot rolling of thin strip brings out a requirement of innovative technologies such as the extended control of shape and flatness, steering control and reduction of load by roll gap lubrication. In this paper, the authors focus on the analysis of thin strip snaking movement, as well as solve the related problems such as the shape and flatness due to a larger reduction applied when the strip is thinner. A finite element method was used to simulate this nonsymmetricity rolling considering the non-uniform reduction along the strip width. The calculated spread is compared with the measured values obtained from the rolling mill in laboratory and the friction effect is also discussed.

  18. EFFECT OF CHEMICAL COMPOSITION AND PROCESSES ON THE TEXTURE OF HOT-ROLLED DEEP DRAWING STEEL SHEET

    Institute of Scientific and Technical Information of China (English)

    Y. Chen; X. Chen; C.Y. Li; X.Y. Li; Y.L. Kang

    2002-01-01

    A hot-rolled deep drawing (HDD) steel with high r-value and uniform distribution of{ 111} texture in thickness was developed by hot rolling in ferrite region with lubricatingbetween the roller and the steel. The experimental results show that the carbon contentand finish rolling temperature have significant effects on beneficial texture {111}, andlubricating during hot rolling at low temperature in α-region makes the distributionof the texture uniform. Three basic requirements needed to meet for HDD steel wereconcluded by comparing different carbon contents and hot rolling processes.

  19. Texture evolution and mechanical anisotropy of biomedical hot-rolled Co-Cr-Mo alloy.

    Science.gov (United States)

    Mori, Manami; Yamanaka, Kenta; Sato, Shigeo; Chiba, Akihiko

    2015-11-01

    Crystallographic textures and their effect on the mechanical anisotropy of a hot-rolled biomedical Co-Cr-Mo alloy were investigated. The hot-rolled Co-28Cr-6Mo-0.13N (mass%) alloy examined here exhibited a monotonic strength increment following hot-rolling reduction, eventually reaching a 0.2% proof stress of 1400 MPa while maintaining acceptable ductility (>10%). The dominant hot-rolling texture was a brass-type component, which is characterized by the alloy's peculiarly low stacking fault energy (SFE) even at hot rolling temperatures, although the minor peaks of the near copper component were also identified. However, because of the onset of dynamic recrystallization (DRX) during the hot rolling process, the texture intensity was relatively weak even after 90% hot rolling, although the grain refinement originating from the DRX was not significant (the "less active DRX" condition increased the strain accumulation during the process, resulting in high-strength samples). The weakened texture development resulted in negligible in-plane anisotropy for the hot-rolled specimen strength, when the specimens were tensile strained in the rolling direction (RD) and transverse direction (TD). The elongation-to-failure, however, exhibited a difference with respect to the tensile loading axis. It is suggested that the ductility anisotropy is closely related to a strain-induced γ (fcc) → ε (hcp) martensitic transformation during tensile loading, resulting in a difference in the proportion of quasi-cleavage fracture surfaces. The obtained results will be helpful in the development of high-strength Co-Cr-Mo alloy plates and sheets, and have implications regarding plastic deformation and texture evolution during the hot rolling of non-conventional metallic materials with low SFE at elevated temperatures, where planar dislocation slips of Shockley partial dislocations and thermally activated process interplay.

  20. Effect of Load Distribution on Strip Crown in Hot Strip Rolling

    Institute of Scientific and Technical Information of China (English)

    Hongshuang DI; Jianzhong XU; Dianyao GONG; Xianghua LIU; Guodong WANG; Xiaoming HE; Liying BA

    2004-01-01

    In order to establish precision model, a software to calculate the strip crown of four-high hot rolling mill was developed by using affecting function method according to the strip crown calculation theory. The effect of work roll diameter, unit width rolling load, roll bending force, work roll crown, initial strip crown and reduction, etc, on load distribution effect rate was simulated by using the software. The results show that the load distribution effect rate increases with the increase of strip width, work roll diameter, unit width rolling load, roll bending force, work roll crown, initial strip crown and reduction. Based on the simulation results, base value of load distribution effect rate and fitting coefficients of six power polynomial of load distribution effect rate modification coefficient were determined considering all of the above parameters. A simplified mathematical model for calculating load distribution effect rate was established.

  1. Flow behavior of polymers during the roll-to-roll hot embossing process

    Science.gov (United States)

    Deng, Yujun; Yi, Peiyun; Peng, Linfa; Lai, Xinmin; Lin, Zhongqin

    2015-06-01

    The roll-to-roll (R2R) hot embossing process is a recent advancement in the micro hot embossing process and is capable of continuously fabricating micro/nano-structures on polymers, with a high efficiency and a high throughput. However, the fast forming of the R2R hot embossing process limits the time for material flow and results in complicated flow behavior in the polymers. This study presents a fundamental investigation into the flow behavior of polymers and aims towards the comprehensive understanding of the R2R hot embossing process. A three-dimensional (3D) finite element (FE) model based on the viscoelastic model of polymers is established and validated for the fabrication of micro-pyramids using the R2R hot embossing process. The deformation and recovery of micro-pyramids on poly(vinyl chloride) (PVC) film are analyzed in the filling stage and the demolding stage, respectively. Firstly, in the analysis of the filling stage, the temperature distribution on the PVC film is discussed. A large temperature gradient is observed along the thickness direction of the PVC film and the temperature of the top surface is found to be higher than that of the bottom surface, due to the poor thermal conductivity of PVC. In addition, creep strains are demonstrated to depend highly on the temperature and are also observed to concentrate on the top layer of the PVC film because of high local temperature. In the demolding stage, the recovery of the embossed micro-pyramids is obvious. The cooling process is shown to be efficient for the reduction of recovery, especially when the mold temperature is high. In conclusion, this research advances the understanding of the flow behavior of polymers in the R2R hot embossing process and might help in the development of the highly accurate and highly efficient fabrication of microstructures on polymers.

  2. Numerical Simulation of Temperature Field and Thermal Stress Field of Work Roll During Hot Strip Rolling

    Institute of Scientific and Technical Information of China (English)

    LI Chang-sheng; YU Hai-liang; DENG Guan-yu; LIU Xiang-hua; WANG Guo-dong

    2007-01-01

    Based on the thermal conduction equations, the three-dimensional (3D) temperature field of a work roll was investigated using finite element method (FEM). The variations in the surface temperature of the work roll during hot strip rolling were described, and the thermal stress field of the work roll was also analyzed. The results showed that the highest roll surface temperature is 593 ℃, and the difference between the minimum and maximum values of thermal stress of the work roll surface is 145.7 MPa. Furthermore, the results of this analysis indicate that temperature and thermal stress are useful parameters for the investigation of roll thermal fatigue and also for improving the quality of strip during rolling.

  3. Influence of ring growth rate on damage development in hot ring rolling

    NARCIS (Netherlands)

    Wang, C.; Geijselaers, H.J.M.; Omerspahic, E.; Recina, V.; Boogaard, van den A.H.

    2016-01-01

    As an incremental forming process of bulk metal, ring rolling provides a cost effective process route to manufacture seamless rings. In the production of hot rolled rings, defects such as porosity can sometimes be found in high alloyed steel, manufactured from ingots having macro-segregation. For th

  4. Development of Fine-Grained, Low-Carbon Bainitic Steels with High Strength and Toughness Produced Through the Conventional Hot-Rolling and Air-Cooling

    Science.gov (United States)

    Dhua, Sanjay Kumar; Sarkar, Partha Pratim; Saxena, Atul; Jha, Bimal Kumar

    2016-09-01

    Low-carbon bainitic steels have created enormous interest among scientists across the world in the past few decades because of their high strength, toughness, and weldability replacing the conventional quenched and tempered medium-carbon steels. Three experimental steels with varying alloy additions were made in a 100-kg laboratory induction furnace and cast into 100-mm-diameter cylindrical ingots. These ingots were hot-rolled and air-cooled to 6-mm plates in an experimental rolling mill with selected thermomechanical parameters. Steels processed through this process provided an ultrafine low-carbon bainitic microstructure with maximum yield strength (YS) and ultimate tensile strength (UTS) 575 and 705 MPa, respectively. The Charpy impact toughness of the experimental steels was excellent, and at 253 K (-20 °C), it varied from 114 to 170 Joules. Cu-B-added steel was found to give an optimum combination of strength, YS-575 MPa, and toughness, 114 J at 253 K (-20 °C). Thus, fine-grained, low-carbon bainitic steels could be developed with a proper combination of alloying elements and thermomechanical parameters even by air-cooling.

  5. Development of Fine-Grained, Low-Carbon Bainitic Steels with High Strength and Toughness Produced Through the Conventional Hot-Rolling and Air-Cooling

    Science.gov (United States)

    Dhua, Sanjay Kumar; Sarkar, Partha Pratim; Saxena, Atul; Jha, Bimal Kumar

    2016-12-01

    Low-carbon bainitic steels have created enormous interest among scientists across the world in the past few decades because of their high strength, toughness, and weldability replacing the conventional quenched and tempered medium-carbon steels. Three experimental steels with varying alloy additions were made in a 100-kg laboratory induction furnace and cast into 100-mm-diameter cylindrical ingots. These ingots were hot-rolled and air-cooled to 6-mm plates in an experimental rolling mill with selected thermomechanical parameters. Steels processed through this process provided an ultrafine low-carbon bainitic microstructure with maximum yield strength (YS) and ultimate tensile strength (UTS) 575 and 705 MPa, respectively. The Charpy impact toughness of the experimental steels was excellent, and at 253 K (-20 °C), it varied from 114 to 170 Joules. Cu-B-added steel was found to give an optimum combination of strength, YS-575 MPa, and toughness, 114 J at 253 K (-20 °C). Thus, fine-grained, low-carbon bainitic steels could be developed with a proper combination of alloying elements and thermomechanical parameters even by air-cooling.

  6. Influence of Hot Deformation and Subsequent Austempering on the Mechanical Properties of Hot Rolled Multiphase Steel

    Institute of Scientific and Technical Information of China (English)

    Zhuang LI; Di WU

    2006-01-01

    Influence of hot deformation and subsequent austempering on the mechanical properties of hot rolled multiphase steel was investigated. Thermo-mechanical control processing (TMCP) was conducted by using a laboratory hot rolling mill, where three different kinds of finishing rolling reduction, and austemperings with various isothermal holding duration were applied. The results have shown that a multiphase microstructure consisting of polygonal ferrite, granular bainite and larger amount of stabilized retained austenite can be obtained by controlled rolling processes. Mechanical properties increase with increasing the amount of deformation because of the stabilization of retained austenite. Ultimate tensile strength (σb), total elongation (δ)36% and 28476 MPa%, respectively) at optimal processes.

  7. Effects of finishing rolling temperatures and reduction on the mechanical properties of hot rolled multiphase steel

    Institute of Scientific and Technical Information of China (English)

    LI Zhuang; WU Di

    2007-01-01

    Effects of finishing rolling temperatures and reduction on the mechanical properties of hot rolled multiphase steel were investigated. Thermo-mechanical control processing (TMCP) was conducted by using a laboratory hot rolling mill, in which three different kinds of finishing rolling temperatures and reduction and various austempering times were applied. The results showed that polygonal ferrite, granular bainite and larger amount of stabilized retained austenite can be obtained by controlled rolling processes, and that the strain-induced transformation to martensite from the retained austenite can occur gradually when the steel is deformed during tensile test. Mechanical properties increase with decreasing finishing rolling temperature and increasing amount of deformation. The most TRIP (transformation induced plasticity) effect, and ultimate tensile strength (UTS), total elongation (TEL) and the product of ultimate tensile strength and total elongation (UTS× TEL) are obtained at 20 min.

  8. Recrystallization model for hot-rolling of 5182 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A recrystallization model for hot-rolling of 5182 aluminum alloy was presented by means of the fractional softening during double interval deformation. It is found that the recrystallization rate depends on strain rate more sensitively than deformation temperature, and the time for full recrystallization is very short as strain rate is greater than 1 s-1. Using the recrystallization—time—temperature curves, the desirable hot rolled microstructure can be obtained by controlling the rolling speed, temperature and cooling rate before cooling during the last pass in reversing mill.

  9. A contact-type tensionmeter for hot rolling mills

    Science.gov (United States)

    Zhao, Xiaoyan; Zhang, Zhaohui; Sun, Yikang; Wang, Jun; Que, Cheng

    2008-12-01

    To improve the hot rolled strip quality and operational stability, a novel tensionmeter based on lever principle is developed which inspects latent waves and provides real references for flatness control in hot rolling process. The contact-type tensionmeter including two segmented rolls can get the transverse tension distribution along the strip width. Tension profile is deduced by different ratio of four force values from the embedded force sensors in tensionmeter system. The compact mechanical structure ensures the tensionmeter's robust stability in hot rolling process, standard hardware and software for data acquisition make the system easy to operate and maintain. The trails have proven tensionmeter successful in improving both strip flatness and mill performance.

  10. Prediction of temperature distribution in the hot rolling of slabs

    Science.gov (United States)

    Serajzadeh, S.; Karimi Taheri, A.; Mucciardi, F.

    2002-03-01

    In the process of continuous hot slab rolling, it is vital to know the temperature distribution within the slab along the length of the rolling mill because temperature is the dominant parameter controlling the kinetics of metallurgical transformations and the flow stress of the rolled metal. In other words, the microstructural changes, the mechanical properties as well as the final dimensions of the product and roll-force depend on the temperature distribution within the metal being rolled. In this paper, a mathematical model based on the finite element method is utilized to predict the temperature distribution and microstructural changes during the continuous hot slab rolling process. The effects of various parameters such as the heat of deformation, the work-roll temperature, the rolling speed, and the heat transfer coefficient between the work-roll and the metal are all taken into account in the analyses. To verify the validity of the model and the generated computer code, a comparison is carried out between the theoretical and plant-recorded results.

  11. Stainless Steel Microstructural Evolution of Hot-Rolled Clad Plate

    Directory of Open Access Journals (Sweden)

    Hai-Bin LI

    2016-11-01

    Full Text Available The stainless steel microstructure evolution of carbon–stainless-clad steel plate was investigated during vacuum hot-rolling bonding under different deformation conditions. The results show that carbide M2C precipitates in the interior of stainless steel (SS and carbon content increases with rising reduction ratio (ε. The dislocation density of the SS surface (ρI is lower than that of the midst (ρM, and ρI decreases with the rising ε. However, ρM increases first and then decreases with rising ε. The dislocation density of bonding interface decreases due to the increasing size of austenite grain. Furthermore, the dislocation density of the midst is high where the high energy of carbide M2C is concentrated for single-pass rolling, and the quantity of M2C increases with reduction ratio. Moreover, carbide almost disappeared while being transformed into austenite, and only minimal granular carbides were formed after two-pass rolling. Bonding strength increases evidently with rising ε and is inversely proportional to ρI.DOI: http://dx.doi.org/10.5755/j01.ms.22.4.12828

  12. Microstructural Evolution in Hot and Cold-Rolled Ti-Nb Alloy

    Science.gov (United States)

    Tabei, A.; Startt, J.; Hoffman, R. T.; Yavari, E.; Deo, C.; Garmestani, H.

    2016-10-01

    Phase transformations, morphology, and crystallographic texture evolution in hot and cold-rolled Ti-25.51 wt.% Nb alloys are investigated. The experimental procedure involves synthesis of the alloy by arc melting followed by cold or hot rolling with intermediate prior and postheat treatments. Composition and phase analysis of all alloys are conducted using x-ray diffraction techniques and microstructural observations are conducted using an optical microscope. These examinations reveal that the as-melted alloy possesses large millimeter size grains with no stored strain energy and a two phase β - α' microstructure. Direct cold rolling followed by a short homogenization leads to a β - α'' mixture with ω precipitates. Two hour annealing before cold rolling leads to an α' - α'' mixture with a characteristic triangular martensitic microstructure evidencing the act of shear on formation of the phase. Hot rolling followed by a water quench results in a β - α'' mixture, while annealing prior to hot rolling transforms the arc-melted material to a α' - α'' mixture. The crystallographic textures of similar microstructure mixtures in hot and cold-rolled samples are distinctively different. The analysis shows that the microstructure serves as an identifying characteristic of the processing paths and is highly dependent on the mode of processing.

  13. 75 FR 32160 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil: Extension of Time Limit...

    Science.gov (United States)

    2010-06-07

    ... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil... certain hot-rolled flat- rolled carbon-quality steel products from Brazil. See Agreement Suspending the... review of the countervailing duty order on certain hot-rolled flat-rolled carbon-quality steel products...

  14. 75 FR 64246 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Correction to Notice of...

    Science.gov (United States)

    2010-10-19

    ... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil... products from Brazil. See Antidumping Duty Order: Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel...\\ See also the Antidumping Duty Order; Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From...

  15. Hot-rolled Process of Multilayered Composite Metal Plate

    Directory of Open Access Journals (Sweden)

    YU Wei

    2017-02-01

    Full Text Available For multi-layer plate, it is a difficult problem to increase product yield rate and improve bonding interface quality. A high yield hot-rolled method of multilayered plate was proposed. The raw strips and plate were fixed by argon arc welding. The combined billet was put into a metal box and vacuum pumped, and then heated and rolled by multi passes at the temperature of 1000-1200℃. The 67 layered plate with the thickness of 2.5mm was successfully produced. The interfacial microstructures and diffusion behavior were investigated and analyzed by optical microscopy and scan electronic microscopy. The tensile and shear strength were tested,and the shear fractures were analyzed. The results show that the multilayered plate yield rate is more than 90% by two steps billet combination method and rolling process optimization. The good bonding interface quality is obtained, the shear strength of multilayered plate reaches 241 MPa. Nickel interlayer between 9Cr18 and 1Cr17 can not only prevent the diffusion of carbon, but also improve the microstructure characteristics.

  16. Thermal Behaviors of Work Roll in Finishing Trains of Hot Rolling

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to analyze the thermal field and thermal contour of work roll in finishing trains of hot rolling in rolling process, a quasi two-dimension implicit finite difference model is developed. To improve the calculating speed and precision, some special solutions are introduced, including the development of this model, the simplification of boundary conditions and the computation of heat transfer coefficients. The results show that these solutions of thermal behaviors of work roll are very much efficient and the model can be used as an on-line profile and flatness control model of large industrial mills.

  17. Properties, Microstructures and Precipitate Morphology of Hot-rolled Interstitial-Free (IF) Steel Sheets

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to simplify production process and to decrease production cost of thicker cold-rolled IFsteel sheets for deep drawing applications, a new hot-rolled IF steel sheet is developed through hot-rolling in α region. In this paper, properties, microstructures and precipitate morphology of hot-rolled IF steel sheets are described..

  18. Analysis of Temperature Field and Thermal Crown of Roll During Hot Rolling by Simplified FEM

    Institute of Scientific and Technical Information of China (English)

    GUO Zhong-feng; LI Chang-sheng; XU Jian-zhong; LIU Xiang-hua; WANG Guo-dong

    2006-01-01

    Thermal crown of roll is an important factor, which affects strip profile. It is necessary to analyze the temperature field and thermal crown of roll for hot strip mill. A new simplified finite element method (FEM) was used to analyze the temperature field and thermal crown of roll, and corresponding models were built according to the practical boundary conditions. Transient roll temperature field and thermal crown were simulated by ANSYS FEM software with considering transient thermal contact and complex boundary condition. Temperature and thermal crown variations on roll surface nodes were obtained. The thermal crown results of roll obtained by FEM simulation were in good agreement with the measured data, indicating that simplified FEM models and results were correct.

  19. Austempering of hot rolled transformation-induced plasticity steels

    Institute of Scientific and Technical Information of China (English)

    Zhuang Li; Di Wu

    2008-01-01

    Thermomechanical controlled processing (TMCP) was conducted by using a laboratory hot rolling mill. Austempering inAustempering in the salt bath after hot rolling Was investigated. The effect of isothermal holding time on mechanical properties was studied throughing of the microstructure and mechanical properties of the specimens. The mechanism of transformation-induced plasticity (TRIP) was discussed. The results show that the microstructure of these steels consists of polygonal ferrite, granular bainite, and ad TRIP occur in the hot rolled Si-Mn TRIP steels. Excellent mechanical properties were obtained for various durations at 400℃. Prolonged holdingprecipitation, which destabilized the austenite. The mechanical properties were optimal when the specimen was held for 25 min, and the tensile strength, total elongation, and strength ductility balance reached the maximum values of 776 MPa, 33%,respevtively.

  20. Thermo-mechanical coupled analysis of hot ring rolling process

    Institute of Scientific and Technical Information of China (English)

    SUN Zhi-chao; YANG He; OU Xin-zhe

    2008-01-01

    A 3D rigid-plastic and coupled thermo-mechanical FE model for hot ring rolling(HRR) was developed based on DEFORM 3D software, then coupled heat transferring, material flow and temperature distribution of the ring in HRR were simulated and the effects of process parameters on them were analyzed. The results show that the deformation nonuniformity of ring blank increases with the increase of the rotational speed of driver roll and friction factor or the decrease of the feed rate of idle roll and initial temperature of ring blank. The temperature nonuniformity of ring blank decreases with the increase of the feed rate of idle roll or the decrease of initial temperature of ring blank and friction factor. There is an optimum rotational speed of driver roll under which the temperature distribution of ring blank is the most uniform. The results obtained can provide a guide for forming parameters optimization and quality control.

  1. 75 FR 42782 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-07-22

    ... party group responses to its notice of institution (75 FR 16504, April 1, 2010) were adequate. A record... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United... Brazil and Japan, and the suspended investigation on hot-rolled steel from Russia. SUMMARY:...

  2. High-speed steel rolls used for cold rolling

    Institute of Scientific and Technical Information of China (English)

    QU Haixia; WU Qiong; SUN Dale

    2015-01-01

    During cold rolled production of steel,each change of rolls causes a halt in production and affects the roll’s grinding maintenance and consumption.Consequently,rolls are very critical to the costs of steel production. Besides the rolling accidents,surface quality problems,including inhomogeneous wear and a decrease of the surface roughness of the rolls are other main reasons for outage and a change of the rolls.Therefore,safe rolls,with superior wear resistance and roughness retentivity will be a future trend in the cold rolling steel industry.In this study,the property characteristics and in-service performance of high-speed steel(HSS)cold rolling work rolls at Baosteel are discussed.The results of this study indicate that in-service performance of HSS cold work rolls has an improvement over conventional rolls.Implementation of HSS work rolls will prolong the rolling campaign and improve the rolling stability,thus,the cost of cold rolling production can be better controlled.

  3. Analysis of the thermal profile of work rolls in the hot strip rolling process

    Institute of Scientific and Technical Information of China (English)

    Xuanli Zhang; Jie Zhang; Xiaoyan Li; Haixia Li; Gangcheng Wei

    2004-01-01

    A 2-dimension axisymmetric model was developed by the finite-difference method, which can be used to predict the transient temperature field and thermal profile of work rolls in the hot strip rolling process. To demonstrate the accuracy and reliability of the solution developed, the calculation results were compared with the production data of a 1700 mm hot strip rolling mill and good agreement was found between them. The effect of strip width and roll shifting on the thermal expansion of the work rolls was studied.It is found that the strip width has marked effect on the efficient thermal crown. Initially, when the rolling strip changes from narrow to wide, a bigger efficient thermal crown can be quickly achieved; afterwards, when the rolling strip changes from wide to narrow,not only the influence of uneven wear can be reduced but also the excessive efficient thermal crown can be avoided. It is also found that the work roll shifting has a determinate but not obvious effect on the reduction of the efficient thermal crown, and will make the strip shape unstable without being used properly.

  4. Effects of microalloying on hot-rolled and cold-rolled Q&P steels

    Science.gov (United States)

    Azevedo de Araujo, Ana Luiza

    Third generation advanced high strength steels (AHSS) have been a major focus in steel development over the last decade. The premise of these types of steel is based on the potential to obtain excellent combinations of strength and ductility with low-alloy compositions by forming mixed microstructures containing retained austenite (RA). The development of heat treatments able to achieve the desired structures and properties, such as quenching and partitioning (Q&P) steels, is driven by new requirements to increase vehicle fuel economy by reducing overall weight while maintaining safety and crashworthiness. Microalloying additions of niobium (Nb) and vanadium (V) in sheet products are known to provide strengthening via grain refinement and precipitation hardening and may influence RA volume fraction and transformation behavior. Additions of microalloying elements in Q&P steels have not been extensively studied to date, however. The objective of the present study was to begin to understand the potential roles of Nb and V in hot-rolled and cold-rolled Q&P steel. For that, a common Q&P steel composition was selected as a Base alloy with 0.2C-1.5Si-2.0Mn (wt. %). Two alloys with an addition of Nb (0.02 and 0.04 wt. %) and one with an addition of V (0.06 wt. %) to the Base alloy were investigated. Both hot-rolled and cold-rolled/annealed Q&P simulations were conducted. In the hot-rolled Q&P study, thermomechanical processing was simulated via hot torsion testing in a GleebleRTM 3500, and four coiling temperatures (CT) were chosen. Microstructural evaluation (including RA measurements via electron backscattered diffraction - EBSD) and hardness measurements were performed for all alloys and coiling conditions. The analysis showed that Nb additions led to overall refinement of the prior microstructure. Maximum RA fractions were measured at the 375 °C CT, and microalloying was associated with increased RA in this condition when compared to the Base alloy. A change in

  5. Comprehensive contour prediction model of work rolls in hot wide strip mill

    Institute of Scientific and Technical Information of China (English)

    Xiaodong Wang; Quan Yang; Anrui He; Renzhong Wang

    2007-01-01

    The predictive calculation of comprehensive contour of work rolls in the on-line strip shape control model during hot rolling consists of two important parts of wear contour calculation and thermal contour calculation, which have a direct influence on the accuracy of shape control. A statistical wear model and a finite difference thermal contour model of work rolls were described. The comprehensive contour is the equivalence treatment of the sum of grinding, wear, and thermal contours. This comprehensive contour calculation model has been applied successfully in the real on-line strip shape control model. Its high precision has been proved through the large amounts of actual roll profile measurements and theoretical analyses. The hit rates (percent of shape index satisfying requirement) of crown and head flatness of the strips rolled, by using the shape control model, which includes the comprehensive contour calculation model, have about 16% and 10% increase respectively, compared to those of strips rolled by using manual operation.

  6. Quality Control system for a hot-rolled metal surface

    Directory of Open Access Journals (Sweden)

    I. Mazur

    2016-07-01

    Full Text Available The modern ideas about of quality of products are based on the principle of the absolute satisfaction of requirements of recommendations of the buyer. A presence of surface defects of steel-smelting and rolling origin is peculiar to the production of hot-rolling mill. The automatic surface inspection system (ASIS includes two digital line video cameras for the filming of the upper and lower surfaces of the flat bar, block of illumination of the upper and lower surfaces of the flat bar, computer equipment. A system that secures 100 % control of the surface of rolled metal (of the upper and lower side detects automatically and classifies the sheet defects in the real time mode was mounted in the domestic practice in the first time in 2003 on hot rolling mill 2000 JSC «Novolipetsk Iron & Steel Corporation» (NISC. The whole assortment of the mill 2000 was divided for the five groups by the outward appearance of the surface. The works on the identification of defects of hot-rolled metal and widening of data base of knowledge of ASIS were continued after the carrying out of guarantee tests. More than 10 thousand images of defects were added to the data base during the year.

  7. 75 FR 77828 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Extension of Time Limit...

    Science.gov (United States)

    2010-12-14

    ... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil...-rolled flat-rolled carbon- quality steel products from Brazil for the period January 1, 2008, through December 31, 2008. See Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From Brazil...

  8. Dynamic explicit FE modeling of hot ring rolling process

    Institute of Scientific and Technical Information of China (English)

    WANG Min; YANG He; SUN Zhi-chao; GUO Liang-gang; OU Xin-zhe

    2006-01-01

    A new FE modeling method of hot ring rolling was presented by solving key technologies such as contact and heat boundary conditions, motion control over guide rolls, and mass scaling. The method has the following features: 1) the elastic-plastic dynamic explicit approach instead of the static implicit approach is adopted to solve the process so as to greatly improve computational efficiency without sacrificing computational accuracy; 2) the coupled thermal-mechanical effect is considered as opposed to the conventional isothermal assumption, which is more practical; 3) in contrast to the simplified 2D or local 3D ring model, the full 3D ring is modeled to simulate the process. Based on the FE modeling method, two cases of hot plain ring rolling are simulated in the FEA software ABAQUS/Explicit. The simulation results are compared with the experimental measurements and the good agreement between them is observed regarding the material flow and the temperature distribution of the ring.

  9. 75 FR 75455 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Final Results of Full...

    Science.gov (United States)

    2010-12-03

    ... (``IF'')) steels, high strength low alloy (``HSLA'') steels, and the substrate for motor lamination... titanium and/or niobium added to stabilize carbon and nitrogen elements. HSLA steels are recognized as... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From...

  10. A study on centrifugal casting of high speed steel roll

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    High speed steel (HSS) rolls can replace traditional rolls such as alloyed cast iron rolls and powder metallurgical (PM) hard alloy rolls. The main reasons for the replacement are that the wear resistance of low-cost alloyed cast iron rolls is poor and the cost of high-quality PM hard alloy rolls is very high. By means of centrifugal casting, HSS rolls having excellent wear resistance have been manufactured. The hardness of the HSS roll is 65~ 67 HRC, the range of variation is smaller than 2 HRC and its impact toughness is 15 J/cm2. The wear rate of HSS rolls used in the pre-finishing stands of high-speed hot wire-rod rolling mill reaches 2.5 × 10-4 mm per ton steel. Furthermore, the manufacturing cost of HSS rolls is significantly lower than that of PM hard alloy rolls; it is only 30 percent of that of PM hard alloy rolls.

  11. Mechanism study of sticking occurring during hot rolling of ferritic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Ha, Dae Jin; Sung, Hyo Kyung; Lee, Sung Hak [Pohang University of Science and Technoogy, Pohang (Korea, Republic of); Lee, Jong Seog; Lee, Yong Deuk [Pohang Iron and Steel Co., Pohang (Korea, Republic of)

    2008-11-15

    Mechanisms of sticking phenomena occurring during hot rolling of a modified STS 430J1L ferritic stainless steel have been investigated in this study by using a pilot-plant-scale rolling machine. As the rolling pass proceeds, the Fe-Cr oxide layer formed in a reheating furnace is destroyed, and the destroyed oxides penetrate into the rolled steel to form a thin oxide layer on the surface region. The sticking does not occur on the surface region containing oxides, whereas it occurs on the surface region without oxides by the separation of the rolled steel at high temperatures. This indicates that the resistance to sticking increases by the increase in the surface hardness when a considerable amount of oxides are formed on the surface region, and that the sticking can be evaluated by the volume fraction and distribution of oxides formed on the surface region. The lubrication and the increase of the rolling speed and rolling temperature beneficially affect to the resistance to sticking because they accelerate the formation of oxides on the steel surface region. In order to prevent or minimize the sticking, thus, it is suggested to increase the thickness of the oxide layer formed in the reheating furnace and to homogeneously distribute oxides along the surface region by controlling the hot-rolling process.

  12. Effect of Initial Crown on Shape of Hot Rolled Strip

    Institute of Scientific and Technical Information of China (English)

    HU Yu; GONG Dian-yao; JIANG Zheng-yi; XU Jian-zhong; ZHANG Dian-hua; LIU Xiang-hua

    2009-01-01

    Based on the influence coefficient method, the effect of entry strip crown on the shape of hot rolled strip was analyzed using the software of roll elastic deformation simulation. According to the practical condition of a domestic hot roiled strip plant, the unit strip crown change from the first stand to the last stand was calculated when the entry crown of hot strip varies. The calculated result shows that the entry strip crown does not significantly affect the target strip crown at the exit of the last finishing stand in respect to a fixed strip shape control reference (such as bending force). The calculation was analyzed, and the research is helpful in modeling strip shape setup and shape control.

  13. Direct laser interference patterning of metallic sleeves for roll-to-roll hot embossing

    Science.gov (United States)

    Lang, Valentin; Rank, Andreas; Lasagni, Andrés. F.

    2017-03-01

    Surfaces equipped with periodic patterns with feature sizes in the micrometer, submicrometer and nanometer range present outstanding surface properties. Many of these surfaces can be found on different plants and animals. However, there are few methods capable to produce such patterns in a one-step process on relevant technological materials. Direct laser interference patterning (DLIP) provides both high resolution as well as high throughput. Recently, fabrication rates up to 1 m2·min-1 could be achieved. However, resolution was limited to a few micrometers due to typical thermal effects that arise when nanosecond pulsed laser systems are used. Therefore, this study introduces an alternative to ns-DLIP for the fabrication of multi-scaled micrometer and submicrometer structures on nickel surfaces using picosecond pulses (10 ps at a wavelength of 1064 nm). Due to the nature of the interaction process of the metallic surfaces with the ultrashort laser pulses, it was not only possible to directly transfer the shape of the interference pattern intensity distribution to the material (with spatial periods ranging from 1.5 μm to 5.7 μm), but also to selectively obtain laser induce periodic surface structures with feature sizes in the submicrometer and nanometer range. Finally, the structured nickel sleeves are utilized in a roll-to-roll hot embossing unit for structuring of polymer foils. Processing speeds up to 25 m·min-1 are reported.

  14. Effect of Oxide Scale on Interfacial Heat Transfer during Slab Hot Rolling

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The hot rolling of slab was studied with the aid of elastic-plastic and thermomechanical couple FEM. On the basis of experiment and numerical analysis, the physical models for interfacial heat transfer during hot rolling were established. The results indicated that the deformation, cracking and decohesion behavior of the oxide scale have considerable effects on temperature distribution of slab during hot rolling.

  15. Product Design and Production Practice of 700MPa High Strength Hot Rolled Strip for Auto Axle Tube

    Science.gov (United States)

    Hui, Pan; Zhao-dong, Wang; Ya-jun, Hui; Yang, Cui; Xiang-tao, Deng; Chun-lin, Bao

    According to the technical specifications of 700MPa high strength automotive axle tube steel, a low cost of 0.07%C+1.5%Mn+0.05%Nb+0.10%Ti was designed. The high strength mainly relies on grain refinement strengthening and precipitation strengthening. The recrystallization, precipitation, and CCT curves of the 700MPa grade axle tube steel were studied in order to determine a reasonable TMCP process. By controlling the low level segregation band, low level of C and N content, 700MPa grade high strength automotive axle tube steel is successfully developed with excellent mechanical property, welding property, flattening and flaring property, torsion fatigue property, static torsional property and surface quality.

  16. Optimization of Roll Bonding by Hot Rolling in Experimental and Industrial Use

    Directory of Open Access Journals (Sweden)

    Szabó G.

    2017-06-01

    Full Text Available In this study the major topic were the bonding properties of the layer-clad aluminum sheets. The bonding was performed between AlMn1Si0.8 and AlSi10 alloys using hot rolling (a VON ROLL experimental duo mill. The experimental temperatures were 460, 480 and 500°C. The goodness of bonding was tested by tensile test and T-peel test. T-peel test provided a good description about the quality of bonding. Structure analysis was also performed by light microscopy to detect typical bonding faults. The aim of this investigation is modelling the bonding conformation in experimental conditions. Further aim of this investigation is to produce some typical bonding faults and find the cause of formation. The influence of the rolling temperature and surface roughness on the bonding was also analyzed. Rolling schedule and the role of first pass on the development of perfect bonding were experimentally determined.

  17. Prediction of mechanical properties of hot rolled steel products

    Directory of Open Access Journals (Sweden)

    P. Šimeček

    2007-01-01

    Full Text Available Purpose: Model for prediction of mechanical properties of rolled steel products after final cooling from exitrolling temperature is one of the basic component of any software for complex computer simulation of rollingtechnologies. Theoretical background and implementation of such software tool is described.Design/methodology/approach: After calculation of cooling curves by any technology dependent Shell thesoftware tool MECHP can be called to predict CCT Diagram from current chemical composition of steel andinitial properties of deformed austenite first than structure shares (percentage of ferrite, pearlite, bainite andmartensite resulting from austenite decomposition process for given cooling curve and finally mechanicalproperties of final product after cooling (hardness, yield stress, tensile strength are calculated. Implementationof MECHP tool into the software RollFEM3D for 3D Finite Elements Method simulation of rolling processesis presented.Findings: Comparison of MECHP calculations with measured process data (water cooling and subsequent aircooling of hot rolled narrow plate and wire shows correspondence that is satisfactory for using in control ofprocess cooling technology.Practical implications: Results of verification showed that the software tool MECHP is implementable asa postprocessor into off-line rolling process simulation software or can be used as a mechanical propertiespredictor in software for on-line control of cooling.Originality/value: Developing of technology independent Library solving the problem of final mechanicalproperties prediction for various kinds of rolling technologies.

  18. Hybrid Hot Strip Rolling Force Prediction using a Bayesian Trained Artificial Neural Network and Analytical Models

    Directory of Open Access Journals (Sweden)

    Abdelkrim Moussaoui

    2006-01-01

    Full Text Available The authors discuss the combination of an Artificial Neural Network (ANN with analytical models to improve the performance of the prediction model of finishing rolling force in hot strip rolling mill process. The suggested model was implemented using Bayesian Evidence based training algorithm. It was found that the Bayesian Evidence based approach provided a superior and smoother fit to the real rolling mill data. Completely independent set of real rolling data were used to evaluate the capacity of the fitted ANN model to predict the unseen regions of data. As a result, test rolls obtained by the suggested hybrid model have shown high prediction quality comparatively to the usual empirical prediction models.

  19. Complete Mill Simulation of the Rolling Process of 1660 mm Hot Strip Continuous Mills

    Institute of Scientific and Technical Information of China (English)

    Yingrui WANG; Zhenshan CUI; Yingjie WANG; Hongmin LIU

    2004-01-01

    The three-dimensional plastic deformations of strip are analyzed using the stream surface strip element method, the elastic deformations of rolls are analyzed using the influence coefficient method, the analyzing and computing model of shape and crown of 4-high mill was established by combining them, and the rolling process of 1660 mm hot strip continuous mills was simulated. The simulated results tally well with the experimental results. The model and the method for simulation of shape analysis and control of hot strip mills were provided.

  20. Fuzzy-Neural Control of Hot-Rolling Mill

    Directory of Open Access Journals (Sweden)

    Khearia Mohamad

    2010-12-01

    Full Text Available This paper deals with the application of Fuzzy-Neural Networks (FNNs in multi-machine system control applied on hot steel rolling. The electrical drives that used in rolling system are a set of three-phase induction motors (IM controlled by indirect field-oriented control (IFO. The fundamental goal of this type of control is to eliminate the coupling influence though the coordinate transformation in order to make the AC motor behaves like a separately excited DC motor. Then use Fuzzy-Neural Network in control the IM speed and the rolling plant. In this work MATLAB/SIMULINK models are proposed and implemented for the entire structures. Simulation results are presented to verify the effectiveness of the proposed control schemes. It is found that the proposed system is robust in that it eliminates the disturbances considerably.

  1. COMPARISON BETWEEN MODELS FOR CALCULATION OF INDUSTRIAL HOT ROLLING LOADS

    Directory of Open Access Journals (Sweden)

    Antonio Augusto Gorni

    2012-09-01

    Full Text Available An evaluation is made about the precision of hot strip rolling mill loads at the F1 stand calculated according to the theoretical models of Orowan, Sims, Alexander-Ford, Orowan-Pascoe, Ekelund and Tselikov in comparison to real values got for carbon-manganese steels. In the deterministic approach, without any fit of the calculated values to real data, Orowan, Sims and Alexander-Models show best levels of precision, as expected from the information got in the literature. However, in the semi-empirical approach, after a linear fit between calculated values and real data, Tselikov and Ekelund models show better adequacy to the industrial data, a fact that can be attributed to more significant errors occurring in the sub-models of temperature, tribology and hot strength than in the rolling load models. For its turn, neural network models show the best levels of precision which make very attractive the adoption of this approach.

  2. COMPARISON BETWEEN MODELS FOR CALCULATION OF INDUSTRIAL HOT ROLLING LOADS

    OpenAIRE

    Antonio Augusto Gorni; Marcos Roberto Soares da Silva

    2012-01-01

    An evaluation is made about the precision of hot strip rolling mill loads at the F1 stand calculated according to the theoretical models of Orowan, Sims, Alexander-Ford, Orowan-Pascoe, Ekelund and Tselikov in comparison to real values got for carbon-manganese steels. In the deterministic approach, without any fit of the calculated values to real data, Orowan, Sims and Alexander-Models show best levels of precision, as expected from the information got in the literature. However, i...

  3. Effect of coil cooling conditions on microstructural and mechanical properties uniformity of flat hot rolled AHSS

    Science.gov (United States)

    Kaputkina, L. M.; Marmulev, A. V.; Poliak, E. I.; Herman, G.

    2013-03-01

    Experimental and computational results of measurement of the temperature field due to cooling of coils of hot-rolled strip from low-carbon high-strength steel are presented. It is shown that in a conventional production process the coils cool nonuniformly. The nonuniformity of the cooling causes inhomogeneity of the properties both over the length of the strip and over its width.

  4. Influence of Hot Rolling on Cube Texture of Ni Substrate for Coated Conductor

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Pure Ni and Ni alloy tapes with sharp cube texture and low-angle grain boundaries prepared by thennomechanical process were extensively used as substrates for coated conductor. The thermomechanical process usually includes hot forging and cold rolling. In this study, a hot-rolling process between hot forging and cold rolling was induced. The influence of hot rolling on the cube texture of pure Ni was discussed. Sharp cube texture on pure Ni was obtained by suitable hot rolling, cold rolling, and recrystallization treatment. This deformation texture of tape was studied using orientation distribution function (ODF). Orientation mapping, content of the cube texture, and grain boundary distribution were performed using an EBSD system mounted on LEO-1450 SEM. The results show that the substrates that are hot rolled have a sharp cube texture and low-angle grain boundaries.

  5. Effects of interface roughness on the annealing behaviour of laminated Ti-Al composite deformed by hot rolling

    DEFF Research Database (Denmark)

    Du, Y.; Fan, G.H.; Yu, Tianbo;

    2015-01-01

    A laminated Ti-Al composite has been fabricated by hot compaction and hot rolling of alternate layers of commercial purity Ti and Al sheets with a thickness of 200 μm. The hot compaction temperature was 500˚C and in a following step the composite has been reduced 50% in thickness by hot rolling....... The heterogeneity affected the recovery kinetics of the aluminium phase which at 300˚C was faster near the interface than in the middle of the Al layer. This effect of a heterogeneous interface is of relevance when optimizing the thermomechanical processing of the composite to obtain high strength and formability...

  6. ANALYSIS OF HEAT TRANSFER OF WORK ROLL COOLING IN HOT ROLLING

    Directory of Open Access Journals (Sweden)

    Marcio Rodrigo Solimani

    2013-10-01

    Full Text Available The roll cooling in Hot Rolling of flats directly affects two fundamental characteristics of the rolls:.the durability due to surface degradation. The other is the thermal expansion, which affects the shape and dimensions of the strip. Cooling is done by water jets that need to be properly adjusted. The determination of heat transfer coefficients is essential to optimize the process and thus increase its durability and quality of the strip. Results of experimental and numerical effects of cooling using a water jet fan-shaped on a prototype roll at temperatures between 50°C and 350°C are performed. Water pressure, nozzle type and the position along the length of the fan-shaped (center and edge influence the efficiency of roll cooling. The maximum value found in the coefficient of heat transfer was 6.0 kW/m2°C, and a 14.3% difference between the center and end of the jet fan-shaped is observed.

  7. Grooved roll for a high speed twin roll caster

    OpenAIRE

    T. Haga; HIROOKA, K.; H. Watari; S. Kumai

    2008-01-01

    Purpose: Purpose of this paper is investigation of the effect of roll-surface on the strip-surface. Improvement ofsmall cracks on the strip-surface was tried and effect of groove at the roll surface on the strip surface was shown.Design/methodology/approach: Method used in the present study was high speed twin roll caster withgrooved roll. Two kinds of grooves were used: one was parallel groove and the other was cross groove machinedby knurling and bite attached to a lathe.Findings: Findings ...

  8. Hot-rolling nanowire transparent electrodes for surface roughness minimization.

    Science.gov (United States)

    Hosseinzadeh Khaligh, Hadi; Goldthorpe, Irene A

    2014-01-01

    Silver nanowire transparent electrodes are a promising alternative to transparent conductive oxides. However, their surface roughness presents a problem for their integration into devices with thin layers such as organic electronic devices. In this paper, hot rollers are used to soften plastic substrates with heat and mechanically press the nanowires into the substrate surface. By doing so, the root-mean-square surface roughness is reduced to 7 nm and the maximum peak-to-valley value is 30 nm, making the electrodes suitable for typical organic devices. This simple process requires no additional materials, which results in a higher transparency, and is compatible with roll-to-roll fabrication processes. In addition, the adhesion of the nanowires to the substrate significantly increases.

  9. High performance rolling element bearing

    Science.gov (United States)

    Bursey, Jr., Roger W. (Inventor); Olinger, Jr., John B. (Inventor); Owen, Samuel S. (Inventor); Poole, William E. (Inventor); Haluck, David A. (Inventor)

    1993-01-01

    A high performance rolling element bearing (5) which is particularly suitable for use in a cryogenically cooled environment, comprises a composite cage (45) formed from glass fibers disposed in a solid lubricant matrix of a fluorocarbon polymer. The cage includes inserts (50) formed from a mixture of a soft metal and a solid lubricant such as a fluorocarbon polymer.

  10. Microstructure and properties of hot roll bonding layer of dissimilar metals. 2. Bonding interface microstructure of Zr/stainless steel by hot roll bonding and its controlling

    Energy Technology Data Exchange (ETDEWEB)

    Yasuyama, Masanori; Ogawa, Kazuhiro; Taka, Takao; Nakasuji, Kazuyuki [Sumitomo Metal Industries Ltd., Osaka (Japan); Nakao, Yoshikuni; Nishimoto, Kazutoshi

    1996-07-01

    The hot roll bonding of zirconium and stainless steel inserted with tantalium was investigated using the newly developed rolling mill. The effect of hot rolling temperatures of zirconium/stainless steel joints on bonding interface structure was evaluated. Intermetallic compound layer containing cracks was observed at the bonding interface between stainless steel and tantalium when the rolling temperature was above 1373K. The hardness of the bonding layer of zirconium and tantalium bonded above 1273K was higher than tantalium or zirconium base metal in spite of absence of intermetallic compound. The growth of reaction layer at the stainless steel and tantalium interface and at the tantalium and zirconium interface was conforming a parabolic low when that was isothermally heated after hot roll bonding, and the growth rate was almost same as that of static diffusion bonding without using hot roll bonding process. It is estimated that the strain caused by hot roll bonding gives no effect on the growth of reaction layer. It was confirmed that the dissimilar joint of zirconium and stainless steel with insert of tantalium having the sound bonding interface were obtained at the suitable bonding temperature of 1173K by the usage of the newly developed hot roll bonding process. (author)

  11. Numerical cooling strategy design for hot rolled dual phase steel

    Energy Technology Data Exchange (ETDEWEB)

    Suwanpinij, Piyada; Prahl, Ulrich; Bleck, Wolfgang [RWTH Aachen (DE). Dept. of Ferrous Metallurgy (IEHK); Togobytska, Nataliya; Weiss, Wolf; Hoemberg, Dietmar [Weierstrass-Institut fuer Angewandte Analysis und Stochastik (WIAS) im Forschungsverbund Berlin e.V. (Germany)

    2010-10-21

    In this article, the Mo-Mn dual phase steel and its process parameters in hot rolling are discussed. The process window was derived by combining the experimental work in a hot deformation dilatometer and numerical calculation of process parameters using rate law models for ferrite and martensite transformation. The ferrite formation model is based on the Leblond and Devaux approach while martensite formation is based on the Koistinen- Marburger (K-M) formula. The carbon enrichment during ferrite formation is taken into account for the following martensite formation. After the completion of the parameter identification for the rate law model, the evolution of phases in multiphase steel can be addressed. Particularly, the simulations allow for predicting the preferable degree of retained strain and holding temperature on the run out table (ROT) for the required ferrite fraction. (orig.)

  12. An FE Based On-line Model for the Prediction of Work Roll Thermal Profile in Hot Strip Rolling

    Science.gov (United States)

    Choi, Ji Won; Lee, Jung Hyeung; Sun, Cheng Gang; Hwang, Sang Moo

    2010-06-01

    Prediction and control of the thermal deformation of the work roll is vital for enhancing product quality in hot strip and plate rolling. In this paper, we present an on-line model for the prediction of the work roll thermal profile. The model is developed on the basis of an integrated finite element model for the coupled analysis of heat transfer and deformation occurring at the bite zone, to rigorously take into account the effect of various rolling parameters on the thermal behavior of the work roll. The validity of the model is demonstrated through comparison with measurements made in an industrial hot strip mill. Also, an emphasis is given to the examination the effect of some selected rolling parameters in an actual production environment.

  13. Effects of Ti and B Addition on Microstructures and Mechanical Properties of Hot-Rolled High-Strength Nb-Containing Steels

    Science.gov (United States)

    Meng, Xianna; Li, Cong; Chen, Wanglin

    2016-08-01

    Four microalloyed samples were designed to study the effects of Ti and B additions on microstructures and mechanical properties. Experimental results show that the samples without B addition mainly contain well-developed pearlite and polygonal ferrite, whereas the B-containing samples consist of degenerated pearlite, polygonal ferrite, and Widmanstätten ferrite (WF). The B addition promotes the precipitation of the complex (Ti,Al,Nb)N and (Ti,Al,Nb)2CS phases during the hot-rolling process. Grain sizes are significantly refined by the combinations of undissolved (Ti,Al)N, (Ti,Al,Nb)N complex, (Ti,Al,Nb)2CS, and fine inclusions, which act as the nucleation sites of intragranular ferrite. The core of complex (Ti,Al,Nb)N precipitate is undissolved Ti-N-rich (Ti,Al)N phase, and the cap is Nb-N-rich (Nb,Ti)N phase. The property measurements show that the B addition enhances comprehensive properties of tensile strength and elongation, but decreases fracture toughness due to higher contents of the WF and subgrains.

  14. Calculation and Analysis of Temperature Distribution in Hot Rolling Strip

    Directory of Open Access Journals (Sweden)

    Kaixiang Peng

    2013-07-01

    Full Text Available Modern steel grades require constant and reproducible production conditions both in the hot strip mill and in the cooling section to achieve constant material properties along the entire strip length and from strip to strip. Calculation of the temperature in final rolling process always utilizes factors such as the work piece's inner organizational structure, plastic deformation, and it's variations of properties and so on, also as well as the physical parameters such as gauge, shape, etc. In this paper, a finite element model is constructed for the temperature field in a rolling process. The temperature field of strip steel is modeled with a 3-D finite element analysis (FEA structure, simultaneously considering the distribution of the work roll temperature. Then the distribution of field is simulated numerically. From the model, the temperature contours can be obtained by analysis of the temperature distribution of contact area. At the same time, the distribution of temperature in any position at any time can be acquired. These efforts provide the reliable parameters for the later finishing temperature and shape control.  

  15. 75 FR 47263 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Final...

    Science.gov (United States)

    2010-08-05

    ....'' \\1\\ See Initiation of Five-Year (``Sunset'') Review, 75 FR 16437 (April 1, 2010) (Notice of..., 75 FR 16437 (2010). Section 351.218(d)(1)(i) of the Department's regulations provides domestic... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the...

  16. Roll-to-roll hot embossing system with shape preserving mechanism for the large-area fabrication of microstructures

    Science.gov (United States)

    Peng, Linfa; Wu, Hao; Shu, Yunyi; Yi, Peiyun; Deng, Yujun; Lai, Xinmin

    2016-10-01

    Roll-to-roll (R2R) hot embossing is a promising approach to fulfilling the demands of high throughput fabrication of large-area polymeric components with micro-structure arrays which have been widely employed in the domains of optics, optoelectronics, biology, chemistry, etc. Nevertheless, the characteristic of continuous and fast forming for the R2R hot embossing process limits material flow during filling stage and results in significant springback during demolding stage. As a result, forming defects usually appear and the process window is very narrow which hinders the industrialization of this technology. This study developed a R2R hot embossing machine and proposed a shape preserving mechanism to extend the material filling time and realized the cooling effect during the demolding process. Comparative experiments were conducted on the R2R hot embossing process for micro-pyramid arrays to understand the effect of shape preserving mechanism. The influence of tension force and encapsulation angle to the forming quality was systematically analyzed. Furthermore, the influence of processing parameters has been investigated by using the one-variable-at-a-time method. Afterwards, a series of experiments based on the central composite design approach have been conducted for the analysis of variance and the establishment of empirical models of the R2R hot embossing process. As a result, the process window was extended by the shape preserving mechanism. More importantly, the feeding speed was improved from 0.5 m min-1 to 2.5 m min-1 for the large-area fabrication of micro-pyramid arrays, which is very attractive to the industrialization of this technology.

  17. Research on automatic loading & unloading technology for vertical hot ring rolling process

    Directory of Open Access Journals (Sweden)

    Xiaokai Wang

    2015-01-01

    Full Text Available The automatic loading & unloading technology is the key to the automatic ring production line. In this paper, the automatic vertical hot ring rolling (VHRR process is taken as the target, the method of the loading & unloading for VHRR is proposed, and the mechanical structure of loading & unloading system is designed, The virtual prototype model of VHRR mill and loading & unloading mechanism is established, and the coordinated control method of VHRR mill and loading & unloading auxiliaries is studied, the movement trace and dynamic characteristic of the critical components are obtained. Finally, a series of hot ring rolling tests are conducted on the VHRR mill, and the production rhythm and the formed rings' geometric precision are analysed. The tests results show that the loading & unloading technology can meet the high quality and high efficiency ring production requirement. The research conclusions have practical significance for the large-scale automatic ring production.

  18. Bending analysis and control of rolled plate during snake hot rolling

    Institute of Scientific and Technical Information of China (English)

    张涛; 吴运新; 龚海; 郑细昭; 蒋绍松

    2015-01-01

    In order to study the bending behavior of aluminum alloy 7050 thick plate during snake hot rolling, several coupled thermo-mechanical finite element (FE) models were established. Effects of different initial thicknesses, pass reductions, speed ratios and offset distances on the bending value of the plate were analyzed. ‘Quasi smooth plate’ and optimum offset distance were defined and quasi smooth plate could be acquired by adjusting offset distance, and then bending control equation was fitted. The results show that bending value of the plate as well as the extent of the increase grows with the increase of pass reduction and decrease of initial thickness; the bending value firstly increases and then keeps steady with the ascending speed ratio; the bending value can be reduced by enlarging the offset distance. The optimum offset distance varies for different rolling parameters and it is augmented with the increase of pass reduction and speed ratio and the decrease of initial thickness. A proper offset distance for different rolling parameters can be calculated by the bending control equation and this equation can be a guidance to acquire a quasi smooth plate. The FEM results agree well with experimental results.

  19. Simulation of Hot Strip-Rolling Process Based on Dislocation Density Variation

    Institute of Scientific and Technical Information of China (English)

    XIAO Hong; ZHANG Guo-min; CHEN Zhan-fu

    2004-01-01

    Based on the variation of dislocation density, which is influenced by rolling variables in hot strip-rolling process, a yield stress model was constructed. An integrated model was built to predict the temperature variation and microstructure evolution, in which the Orowan formula was used to calculate the stress and strain, and the finite difference method was adopted to determine the temperature field. This model was applied to predict the temperature variation, austenite grain size and phase transformation in hot strip-rolling process, and the prediction results are in good agreement with the measured ones on 2 050 mm continuous hot strip-rolling mill.

  20. Hot embossing holographic images in BOPP shrink films through large-area roll-to-roll nanoimprint lithography

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, Menglin; Lin, Shiwei, E-mail: linsw@hainu.edu.cn; Jiang, Wenkai; Pan, Nengqian

    2014-08-30

    Highlights: • High-quality holographic images were replicated in large-area shrink film. • Surface morphology evolution was analyzed in films embossed at different temperatures. • Optical, mechanical, and thermal characteristics were systematically analyzed. - Abstract: Diffraction grating-based holographic images have been successfully replicated in biaxially oriented polypropylene (BOPP) shrink films through large-area roll-to-roll nanoimprint technique. Such hot embossing of holographic images on BOPP films represents a promising means of creating novel security features in packaging applications. The major limitation of the high-quality replication is the relatively large thermal shrinkage of BOPP shrink film. However, although an appropriate shrinkage is demanded after embossing, over-shrinking not only causes distortion in embossed images, but also reduces the various properties of BOPP shrink films mainly due to the disappearance of orientation. The effects of embossing temperature on the mechanical, thermal and optical properties as well as polymer surface morphologies were systematically analyzed. The results show that the optimal process parameters are listed as follows: the embossing temperature at 104–110 °C, embossing force 6 kg/cm{sup 2} and film speed 32 m/min. The variation in flow behavior of polymer surface during hot embossing process is highly dependent on the temperature. In addition, the adhesion from the direct contact between the rubber press roller and polymer surfaces is suggested to cause the serious optical properties failure.

  1. Hot embossing holographic images in BOPP shrink films through large-area roll-to-roll nanoimprint lithography

    Science.gov (United States)

    Jiang, Menglin; Lin, Shiwei; Jiang, Wenkai; Pan, Nengqian

    2014-08-01

    Diffraction grating-based holographic images have been successfully replicated in biaxially oriented polypropylene (BOPP) shrink films through large-area roll-to-roll nanoimprint technique. Such hot embossing of holographic images on BOPP films represents a promising means of creating novel security features in packaging applications. The major limitation of the high-quality replication is the relatively large thermal shrinkage of BOPP shrink film. However, although an appropriate shrinkage is demanded after embossing, over-shrinking not only causes distortion in embossed images, but also reduces the various properties of BOPP shrink films mainly due to the disappearance of orientation. The effects of embossing temperature on the mechanical, thermal and optical properties as well as polymer surface morphologies were systematically analyzed. The results show that the optimal process parameters are listed as follows: the embossing temperature at 104-110 °C, embossing force 6 kg/cm2 and film speed 32 m/min. The variation in flow behavior of polymer surface during hot embossing process is highly dependent on the temperature. In addition, the adhesion from the direct contact between the rubber press roller and polymer surfaces is suggested to cause the serious optical properties failure.

  2. Hybrid Hot Strip Rolling Force Prediction using a Bayesian Trained Artificial Neural Network and Analytical Models

    OpenAIRE

    Abdelkrim Moussaoui; Yacine Selaimia; Hadj A. Abbassi

    2006-01-01

    The authors discuss the combination of an Artificial Neural Network (ANN) with analytical models to improve the performance of the prediction model of finishing rolling force in hot strip rolling mill process. The suggested model was implemented using Bayesian Evidence based training algorithm. It was found that the Bayesian Evidence based approach provided a superior and smoother fit to the real rolling mill data. Completely independent set of real rolling data were used to evaluate the capa...

  3. Microstructure and mechanical properties of hot-rolled ZrB alloys

    Energy Technology Data Exchange (ETDEWEB)

    Xia, C.Q.; Jiang, X.J.; Wang, X.Y.; Zhou, Y.K.; Feng, Z.H. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Liang, S.X. [College of Equipment Manufacture, Hebei University of Engineering, Handan 056038 (China); Tan, C.L. [Beijing Institute of Spacecraft System Engineering, Beijing 100094 (China); Ma, M.Z. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Liu, R.P., E-mail: riping@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China)

    2015-03-25

    The microstructure, mechanical property behavior, and fracture characteristics of Zr–χB alloys (χ=0, 0.05, 0.3, 0.8 wt%) obtained by casting and hot-rolling were investigated. Microstructural observation indicated that the dendritic equiaxed prior-β grain morphology was slightly elongated after hot-rolling treatment. The widths of the α lath of all the hot-rolled Zr–χB alloys were similar, and the length of the α lath decreased with increasing boron concentration. Tensile test results showed that the improved strength of the Zr–χB alloys can be primarily attributed to grain refinement. Strengthening the Zr–χB alloys could also be achieved by a shear-lag model mechanism because of the high strength and modulus of the ZrB{sub 2} whiskers. The refinement of the α lath and the presence of the ZrB{sub 2} whiskers were responsible for the reduced elongation-to-failure. Fractography indicated that fracture behavior strongly depends on the orientation of the ZrB{sub 2} whiskers. The effect of this orientation on the fracture mechanisms of the ZrB{sub 2} whiskers and the Zr–χB alloys was also discussed.

  4. Optimization as a support for design of hot rolling technology of dual phase steel strips

    Science.gov (United States)

    Szeliga, Danuta; Sztangret, Łukasz; Kusiak, Jan; Pietrzyk, Maciej

    2013-05-01

    The objective of the paper was performing of the sensitivity analysis of the model used for design of manufacturing technology for auto body parts made of the Advanced High Strength Steels (AHSS). Dual phase steel was considered as an example. The sensitivity analysis was performed to evaluate the importance of all variables as far as their influence on the finishing rolling temperature and grain size. The phase composition after cooling was also considered. An arbitrary hot rolling process characterized only by a number of passes and cooling conditions between passes, as well as by laminar cooling parameters, was selected for the analysis. Metamodel of the rolling cycle was developed to decrease the computing costs for the optimization task. Modified Avrami equation was used for modelling phase transformations during cooling. Such process parameters as the initial temperature, interpass times, heat exchange coefficients and rolling velocities were selected as optimization variables for the rolling process. Parameters of the thermal cycles were selected as the optimization variables for the laminar cooling process. Achieving the required phase composition of product was the optimization objective function. Optimization was performed using various techniques, including methods inspired by nature optimization.

  5. Annealing effects on the microstructure and mechanical properties of hot-rolled 14Cr-ODS steel

    Science.gov (United States)

    Gao, R.; Zhang, T.; Ding, H. L.; Jiang, Y.; Wang, X. P.; Fang, Q. F.; Liu, C. S.

    2015-10-01

    The oxide dispersion strengthened ferritic steels with nominal composition (weight percent) of Fe-14Cr-2W-0.5Ti-0.06Si-0.2V-0.1Mn-0.05Ta-0.03C-0.3Y2O3 were fabricated by sol-gel method, mechanical alloying, and hot isostatic pressing techniques. The evolution of microstructure and mechanical properties of the hot-rolled specimens with heat treatment was investigated. Tensile strength and hardness of hot-rolled ODS steel are significantly enhanced due to the formation of mechanical twins and high density dislocations. Uniformly dispersed oxide particles (10-40 nm) and fine-grained structure (200-400 nm) are responsible for the superior mechanical properties of the hot-rolled specimen annealed between 650 °C and 850 °C. With further increasing annealing temperature, the grain size of the hot-rolled specimens increases while the size of oxide particles decreases, which leads to lower strength and hardness but better ductility. The tensile strength and total elongation of samples in the rolling direction are higher than those in the transverse direction after the same treatments owing to the grain anisotropy induced by the large mechanical deformation.

  6. Evolution of Oxide Inclusions in Si-Mn Killed Steels During Hot-Rolling Process

    Science.gov (United States)

    Yang, Wen; Guo, Changbo; Zhang, Lifeng; Ling, Haitao; Li, Chao

    2017-10-01

    The evolution of oxide inclusions in Si-Mn killed steels refined by slags of different basicity during a four-pass industrial hot-rolling process was investigated using an automated microscopy system. High-basicity refining slag induced the formation of CaO- and Al2O3-containing inclusions, while refining slag with 0.8 basicity induced dominant inclusions of SiO2 and MnO-SiO2. CaO-SiO2-Al2O3 inclusions mainly formed endogenously during solidification and cooling of Ca-containing steels, where Ca originated from slag-steel reactions. However, the larger-sized higher-CaO inclusions originated from slag entrainment. Different inclusions presented different hot-rolling behaviors. The inclusion composition changed by deformation and new phase formation. The dominant oxide types were unchanged under refinement by low-basicity slag; however, they changed under refinement with high-basicity slag. The deformation index of inclusions decreased with increasing accumulated reduction (AR) of the steel. The difference in deformation index between different inclusion types was the largest in the first rolling stage and decreased in subsequent stages. SiO2-CaO and SiO2-MnO-CaO inclusions had larger deformation indices during hot rolling but smaller indices in the last two stages. High-basicity slag increased inclusion complexity; from the perspective of cold-drawing performance, low-basicity refining slag is better for the industrial production of tire-cord steels.

  7. Mechanical properties and texture evolution during hot rolling ofAZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    SUN Hong-fei; LIANG Shu-jin; WANG Er-de

    2009-01-01

    Mechanical properties and texture evolutions of the as-rolled AZ31 Mg sheets were investigated. The results show that the grains of the sheets are significantly refined after hot rolling. The mechanical properties of the as-rolled samples are enhanced due to the grain size refinement. The intensity of basal texture decreases with the increase of deformation ratio, and double-peak type basal texture is discovered in the intermediate and large strain hot rolling processes. The formation of the texture is ascribed to the activities of prismatic and non-basal slips, which is the same as the 30% rolled and 50% rolled samples. The incline of basal planes exerts an effect on the mechanical anisotropy during tension along rolling direction (RD) and transverse direction (TD) at room temperature.

  8. Experiment Research on Hot-Rolling Processing of Nonsmooth Pit Surface.

    Science.gov (United States)

    Gu, Yun-Qing; Fan, Tian-Xing; Mou, Jie-Gang; Yu, Wei-Bo; Zhao, Gang; Wang, Evan

    2016-01-01

    In order to achieve the nonsmooth surface drag reduction structure on the inner polymer coating of oil and gas pipelines and improve the efficiency of pipeline transport, a structural model of the machining robot on the pipe inner coating is established. Based on machining robot, an experimental technique is applied to research embossing and coating problems of rolling-head, and then the molding process rules under different conditions of rolling temperatures speeds and depth are analyzed. Also, an orthogonal experiment analysis method is employed to analyze the different effects of hot-rolling process apparatus on the embossed pits morphology and quality of rolling. The results also reveal that elevating the rolling temperature or decreasing the rolling speed can also improve the pit structure replication rates of the polymer coating surface, and the rolling feed has little effect on replication rates. After the rolling-head separates from the polymer coating, phenomenon of rebounding and refluxing of the polymer coating occurs, which is the reason of inability of the process. A continuous hot-rolling method for processing is used in the robot and the hot-rolling process of the processing apparatus is put in a dynamics analysis.

  9. INVESTIGATION OF THE MAINTENANCE ORGANISATION FOR HOT ROLLING MILLS

    Directory of Open Access Journals (Sweden)

    P.K. Pretorius

    2012-01-01

    Full Text Available

    ENGLISH ABSTRACT: Production systems have undergone dramatic changes in recent years. Many companies have implemented new technologies such as flexible manufacturing systems. There is therefore a shift in focus to maintenance and the effective management thereof. Maintenance is a dynamic activity and is comprised of a large number of interacting variables. An effective maintenance organisation is required to control these variables .
    This paper discusses the building of a maintenance organisation and the aspects that should be considered during the design. The way in which five companies that operate hot rolling mills apptoached the problem of building an effective maintenance organisation was investigated.

    AFRIKAANSE OPSOMMING: y eryaardigingstelsels het drastiese veranderinge ondergaan die afgelope aantal jaar. Verskeie Il1~atskappyemaak nou gebruik van nuwe tegnologiee, soas byvoorbeeld aanpasbare vervaardigingstelsels. Daar is gevolglik 'n verskuiwing in fokus na instandhouding en die effektiewe bestuur daarvan. lnstandhouding is 'n dinamiese aktiwiteit en behels 'n groot aantal ' gekoppelde veranderlikes. 'n Effektiewe instandhoudingsorganisasie word benodig om hierdie v'eranderlikes te beheer.
    Hierdie artikel bespreek die daarstelling van die instandhoudingsorganisasie en die parameters V~toorweeg moet word tydens die ontwerp. Die wyse waarop vyf maatskappye wat }V~rIl1walse bedryf die ontwikkeling van 'neffektiewe organisasie vir instandhouding benader hc(is ondersoek .

  10. Substructural influence in the hot rolling of Al alloys

    Science.gov (United States)

    McQueen, H. J.

    1998-06-01

    The industrial rolling of aluminum alloys is generally conducted in multistage schedules of 10-15 passes partly on reversing mills and partly on continuous mills with temperature declining from 500°C to between 300°C and 250°C. Static recrystallization may take place in long intervals after passes with higher temperature and strain. During lower temperature intervals, only static recovery takes place so that in the following passes the flow curves exhibit higher initial stresses. Dynamic recovery decreases gradually through the hot-, warm-, and cold-working ranges but is reduced as the concentration of solutes and particles increase. Recrystallization is much more sensitive to temperature and alloying and is retarded by increased dynamic recovery. The texture of sheet depends on lattice-dependent Taylor rotations during dislocation slip, enhanced recovery of certain deformation band orientations, and preferred nucleation and growth during interpass pauses or annealing. Schedule optimization can be guided by physical simulation or modeling based on recrystallization kinetics to attain selected strengthening substructure, recrystallized grain size, and texture for product earing control.

  11. Effect of Thermomechanical Processing on Mechanical Properties of Hot Rolled Multiphase Steel

    Institute of Scientific and Technical Information of China (English)

    LI Zhuang; WU Di; L(U) Hui-sheng

    2008-01-01

    The effect of thermomechanical processing (TMP) on the mechanical properties of hot rolled multiphase steel was investigated. TMP was conducted using a laboratory hot rolling mill, in which three different kinds of finish rolling deformation degrees and temperatures were applied. The results indicate that polygonal ferrite, granular bainite, and a considerable amount of stabilized retained austenite can be obtained by TMP. The stability of the retained austenite increases with decreasing finish rolling temperature and increasing finish rolling deformation degrees. Ultimate tensile strength (σb), total elongation (δ), and the product of ultimate tensile strength by total elongation (σb·δ) for 50% reduction at finish rolling temperature of 700 ℃ reach maximum values [791 MPa, 36% and 28 476 (MPa·%), respectively].

  12. Recent developments in modeling of hot rolling processes: Part I - Fundamentals

    Science.gov (United States)

    Hirt, Gerhard; Bambach, Markus; Seuren, Simon; Henke, Thomas; Lohmar, Johannes

    2013-05-01

    The numerical simulation of industrial rolling processes has gained substantial relevance over the past decades. A large variety of models have been put forward to simulate single and multiple rolling passes taking various interactions between the process, the microstructure evolution and the rolling mill into account. On the one hand, these include sophisticated approaches which couple models on all scales from the product's microstructure level up to the elastic behavior of the roll stand. On the other hand, simplified but fast models are used for on-line process control and automatic pass schedule optimization. This publication gives a short overview of the fundamental equations used in modeling of hot rolling of metals. Part II of this paper will present selected applications of hot rolling simulations.

  13. 75 FR 27297 - Certain Hot-Rolled Carbon Steel Flat Products from India: Notice of Final Results of Antidumping...

    Science.gov (United States)

    2010-05-14

    ...- degassed, fully stabilized (commonly referred to as interstitial-free ``IF'')) steels, high-strength low... to as columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels are... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products from India: Notice of...

  14. 78 FR 16252 - Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, and Thailand: Final Results...

    Science.gov (United States)

    2013-03-14

    ... interstitial-free (``IF'')) steels, high strength low alloy (``HSLA'') steels, and the substrate for motor... and nitrogen elements. HSLA steels are recognized as steels with micro-alloying levels of elements... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia,...

  15. CYCLIC RECRYSTALLIZATION OF FERRITE IN HOT-ROLLED LOW-CARBON SHEET STEEL WITH STRUCTURETEXTURAL HETEROGENEITY

    Directory of Open Access Journals (Sweden)

    A. M. Nesterenko

    2009-01-01

    Full Text Available It is determined that in the process of soaking at subcritical temperature 680 °C in hot-rolled rolling of low-carbon steel 08 ps recrystallization is developed with heterogeneous fu ll repeat change of the steel ferrite change by its section.

  16. Work roll thermal contour prediction model of nonoriented electrical steel sheets in hot strip mills

    Institute of Scientific and Technical Information of China (English)

    Ningtao Zhao; Jianguo Cao; Jie Zhang; Yi Su; Tanli Yan; Kefeng Rao

    2008-01-01

    The demands for profile and flatness of nonoriented electrical steels are becoming more and more severe. The temperature field and thermal contour of work rolls are the key factors that affect the profile and flatness control in the finishing trains of the hot rolling. A theoretic mathematical model was built by a two-dimensional finite difference to calculate the temperature field and thermal contour at any time within the entire rolling campaign in the hot rolling process. To improve the calculating speed and precision,some special solutions were introduced, including the development of this model, the simplification of boundary conditions, the computation of heat transfer coefficient, and the narrower mesh along the edge of the strip. The effects of rolling pace and work roll shifting on the temperature field and thermal contour of work rolls in the hot rolling process were demonstrated. The calculated results of the prediction model are in good agreement with the measured ones and can be applied to guiding profde and flatness control of nonoriented electrical steel sheets in hot strip mills.

  17. 77 FR 32513 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Preliminary...

    Science.gov (United States)

    2012-06-01

    ... of not less than 4 mm, not in coils and without patterns in relief) of a thickness not less than 4.0... material injury to an industry in the United States. See Certain Hot-Rolled Steel Products From Brazil and... FR 53404 (August, 26, 2011). On September 22, 2011, and January 4, 2012, the Department issued...

  18. Study and application of crown feedback control in hot strip rolling

    Institute of Scientific and Technical Information of China (English)

    Xiaodong Wang; Anrui He; Quan Yang; Zhi Xie; Hongtao Yang

    2007-01-01

    Crown feedback control is one part of the automatic shape control (ASC) system. On the basis of large simulation researches conducted, a linear crown feedback control model was put forward and applied in actual strip rolling. According to its successful operation in the ASP 1700 hot strip mill of Angang Group for one year and also from the statistical results of several crown measurements, it can be definitely said that this control model is highly effective and shows stable performance. The control effectiveness of different gauges of strips with the feedback control is found to increase by 10%-30% compared with that without feedback control.

  19. Thermovision systems used to improve a technological process for hot-rolled copper and brass strips

    Directory of Open Access Journals (Sweden)

    Z. Rdzawski

    2009-10-01

    Full Text Available Purpose: This paper contains description made on thermovision testing with the use of Inframetrics 760B system. Measurements were executed on the surface of a heat furnace and also on the surface of material heated before and hot-rolled. The results of the investigations in a form of thermograpic pictures were taken down in working environment.Design/methodology/approach: The purpose of this research was to evaluate technological process of heating cooper and brass cakes, and hot-rolled strip in special passes assessment of the temperature modification. For basic criterion estimation of these processes, the maintenance at the demanded final rolling temperature in order to keep up adequate structure and narrow range of mechanical properties variation was accepted.Findings: The process of heating charge material is carried through in order to facilitate its machining in a rolling process. When the material does not obtain the adequate temperature or does not become uniformly heated, internal stresses which cause appearance of the rims of fracture and occurrence of other defects in structure appear in cold rolling, as the next. Because of this there is a need of temperature controlling. Research limitations/implications: If a temperature profile on heated to a hot-rolled cakes is not uniform and does not reach a given level, this can mean forming some defects, which can be revealed during a hot-rolled process, relatively during following technological operations leading to a quality decrease and in a consequence to product disqualificationOriginality/value: The use of thermovision system in processes of heating cakes evolution and also hot-rolling. These research enable a condition control of thermal furnace and hot-roll processes.

  20. Model Of Relaxation Of Residual Stresses In Hot-Rolled Strips

    Directory of Open Access Journals (Sweden)

    Milenin A.

    2015-09-01

    Full Text Available Residual stresses in hot-rolled strips are of practical importance when the laser cutting of these strip is applied. The factors influencing the residual stresses include the non uniform distribution of elastic-plastic deformations, phase transformation occurring during cooling and stress relaxation during rolling and cooling. The latter factor, despite its significant effect on the residual stress, is scarcely considered in the scientific literature. The goal of the present study was development of a model of residual stresses in hot-rolled strips based on the elastic-plastic material model, taking into account the stress relaxation.

  1. Roll wear on finishing trains of ASP1700 hot strip mills

    Institute of Scientific and Technical Information of China (English)

    Zhimin Xi; Anrui He; Quan Yang; Xiaoxia Lai; Haodong Huang; Lin Zhao

    2004-01-01

    A great deal of research and practical production indicated that a perfect shape control system needs a precise prediction model of roll wear. According to the practical wear curve of work roll in Angang ASP1700 hot strip mill, which was measured by a roll-profilemeter, the model of wear curve caused by one single strip was established. The prediction of work-roll wear was achieved by combining Fortran language and practical technology parameters. The calculated results agreed well with the measured.

  2. Multi-Stage FE Simulation of Hot Ring Rolling

    NARCIS (Netherlands)

    Wang, C.; Geijselaers, H.J.M.; Boogaard, van den A.H.; Zhang, S.-H.; Liu, X.-H.

    2013-01-01

    As a unique and important member of the metal forming family, ring rolling provides a cost effective process route to manufacture seamless rings. Applications of ring rolling cover a wide range of products in aerospace, automotive and civil engineering industries [1]. Above the recrystallization tem

  3. Microstructural evolution during hot rolling of an AZ31 Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Valle, J.A. del; Perez-Prado, M.T.; Ruano, O.A. [Dept. of Physical Metallurgy, Centro Nacional de Investigaciones Metalurgicas (CENIM), CSIC, Madrid (Spain)

    2003-07-01

    The microstructural evolution of a AZ31 Mg alloy during hot rolling has been investigated using optical microscopy and texture (macro and micro) analysis as the main characterization tools. In particular, the differences between the microstructure obtained by unidirectional rolling (UR) and cross rolling (CR) are studied. Significant twinning activity is observed in both cases. Additionally, after cross rolling, a rather heterogeneous microstructure develops, with scattered regions populated by very fine grains. The strong basal fiber texture of the as-received material remains present after both hot rolling schemes. The impossibility to obtain accurate EBSD measurements within the twinned regions suggests that significant localized deformation takes place in those areas. Thus, these regions become preferential sites for the onset of recrystallization due to the increase in the local strain energy. (orig.)

  4. Comparative study on the corrosion behavior of the cold rolled and hot rolled low-alloy steels containing copper and antimony in flue gas desulfurization environment

    Science.gov (United States)

    Park, S. A.; Kim, J. G.; He, Y. S.; Shin, K. S.; Yoon, J. B.

    2014-12-01

    The correlation between the corrosion and microstructual characteristics of cold rolled and hot rolled low-alloy steels containing copper and antimony was established. The corrosion behavior of the specimens used in flue gas desulfurization systems was examined by electrochemical and weight loss measurements in an aggressive solution of 16.9 vol % H2SO4 + 0.35 vol % HCl at 60°C, pH 0.3. It has been shown that the corrosion rate of hot rolled steel is lower than that of cold rolled steel. The corrosion rate of cold rolled steel was increased by grain refinement, inclusion formation, and preferred grain orientation.

  5. Precision ring rolling technique and application in high-performance bearing manufacturing

    Directory of Open Access Journals (Sweden)

    Hua Lin

    2015-01-01

    Full Text Available High-performance bearing has significant application in many important industry fields, like automobile, precision machine tool, wind power, etc. Precision ring rolling is an advanced rotary forming technique to manufacture high-performance seamless bearing ring thus can improve the working life of bearing. In this paper, three kinds of precision ring rolling techniques adapt to different dimensional ranges of bearings are introduced, which are cold ring rolling for small-scale bearing, hot radial ring rolling for medium-scale bearing and hot radial-axial ring rolling for large-scale bearing. The forming principles, technological features and forming equipments for three kinds of precision ring rolling techniques are summarized, the technological development and industrial application in China are introduced, and the main technological development trend is described.

  6. 热轧高强度钢压杆的承载能力分析%Analysis of the Load-Carrying Capacity of Hot-Rolled High-Strength Steel Struts

    Institute of Scientific and Technical Information of China (English)

    陈绍蕃; 申红侠

    2011-01-01

    现行钢结构设计规范的一些规定不利于充分发挥高强度钢压杆的潜力.热轧型钢的残余应力和钢材的强度等级无关,因而它对高强度钢压杆的不利效应低于Q235钢.本文基于这一认知进行了承载力分析,提出了改进稳定系数取值的两种方案,可使高强度钢压杆设计得更为合理.%Some provisions of the current Code for Design of Steel Structures are unfavourable for high-strength steel struts to fully develop their inherent potential. The magnitude of residual stress in hot-rolled shapes is independent of the strength grade of the steel. So, its detrimental effect is smaller to high-strength struts than to Q235 ones. Based on this knowledge, analysis of bearing capacity has been performed and two approaches of improving the stability strength coefficient are presented which may lead to more rational design of high-strength steel struts.

  7. Finite element modelling of hot rolling of Al-3%Mg and the kinetics of static recrystallisation

    CERN Document Server

    Dauda, T A

    2001-01-01

    rolled slab thickness for all the slab/geometry and rolling conditions considered and that the orientation of microbands developed independent of the rolling reduction. The main conclusions drawn were that (i) geometry had a profound effect on the evolution of microstructure through the rolled slab thickness; (ii) the finite element method can be used as an effective tool in the prediction of through-thickness gradient in microstructure evolved in the post-deformation annealing treatment; and (iii) microband development was an important microstructural feature during hot rolling of AI-3%Mg, acting as potential nucleation sites for subsequent static microstructural transformation processes. The principal objectives of this work were (i) to investigate the effect of geometry on the through-thickness gradient in microstructure evolved during post-deformation annealing treatment of rolled AI-3%Mg slabs and (ii) to employ the finite element method and empirical equations characterising the rate of static recrystal...

  8. Improvement of 3-D FEM Coupled Model on Strip Crown in Hot Rolling

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    In order to simulate and analyze hot strip crown and flatness accurately and efficiently, the 3-D (three-di- mensional) coupled model involved in RPFEM (rigid-plastic finite element method) is improved based on the analyti- cal model of forecasting rolling force distribution. In the analytical model, variational method is employed to solve the lateral flow of metal and influential function method is employed to calculate roll deflection, the lateral distribution of rolling force can be obtained rapidly by iterative strategy. Then the 3-D coupled model uses the result as initial distri- bution of rolling force to calculate roll deflection and makes the initial on-load roll gap profile close to the final value, so as to reduce iterations and increase efficiency. Compared with previous algorithms, the improved model can reduce the iterations by about 50% and shorten the computing time by about 60% on the basis of the calculation accuracy.

  9. Finite Element Simulation of Hot Strip Continuous Rolling Process Coupling Microstructural Evolution

    Institute of Scientific and Technical Information of China (English)

    WANG Min-ting; ZANG Xin-liang; LI Xue-tong; DU Feng-shan

    2007-01-01

    Using the nonlinear rigid-viscoplastic finite element method (FEM), a finite element simulation of the hot strip continuous rolling process was done, which completely integrates different phenomena such as the metallurgical behavior of the strip and the thermo-mechanics in the strip based on the physical metallurgical microstructural evolution law. By combining with the process parameters of certain 2 050 mm hot strip rolling, an actual rolling process of low carbon steel SS400 was simulated using the FEM model. Based on the simulation results, the distributions of the strain field, the temperature field, and the microstructure were presented. Meanwhile, the simulated rolling force, temperature, and microstructure are in good agreement with the measured results.

  10. Hot tensile deformation behavior of twin roll casted 7075 aluminum alloy

    Science.gov (United States)

    Wang, Lei; Yu, Huashun; Lee, Yunsoo; Kim, Hyoung-Wook

    2015-09-01

    High temperature deformation behavior of the 7075 aluminum alloy sheets fabricated by twin roll casting and rolling was investigated by hot tensile tests at different temperatures from 350 to 500 °C and various initial strain rates from 1×10-3 to 1×10-2 s-1. The results show that flow stress increased with increasing initial strain rate and decreasing deformation temperature. A large elongation of 200% was obtained at relatively high strain rate of 5×10-3 s-1 at 450 °C. It is closely related with the grain boundary sliding at elevated temperature attributed to the recrystallized fine grains and the large volume fraction of high-angle grain boundaries. The fracture transformation mechanism changes from ductile transgranular fracture to ductile intergranular fracture due to the recrystallized fine grains at high temperature. High density and uniform cavities observed in large elongation samples at high temperature reveals the contribution of grain boundary sliding. Necking-controlled failure mode was characterized by rare cavities with low elongation.

  11. Temperature field analysis and its application in hot continuous rolling of Inconel 718 superalloy

    Institute of Scientific and Technical Information of China (English)

    Fengli SUI; Liqing CHEN; Xianghua LIU; Lintao WANG; Wei LI

    2009-01-01

    A coupled thermo-mechanical model containing metal flow and temperature field for calculating temperature variation has been developed on fourteen-pass hot continu-ous rolling of round rod for Inconel 718 alloy using 3D elastic-plastic finite element method (FEM). The temperature of characteristic analysis points in the intermedi-ate cross-section of the workpiece has been simulated at initial temperature ranging nite element analysis and microstructural observation in cylindrical hot compression experiments, the appropriate hot continuous rolling technologies have been designed for rod products with different diameters. For a real rolling practice, the simulated surface temperature was examined and is in good agreement with the measured one.

  12. Numerical Simulation of Austenite Recrystallization in CSP Hot Rolled C-Mn Steel Strip

    Institute of Scientific and Technical Information of China (English)

    TANG Guang-bo; LIU Zheng-dong; DONG Han; GAN Yong; KANG Yong-lin; LI Lie-jun; MAO Xin-ping

    2007-01-01

    An integrated mathematical model is developed to predict the microstructure evolution of C-Mn steel during multipass hot rolling on the CSP production line, and the thermal evolution, the temperature distribution, the deformation, and the austenite recrystallization are simulated. The characteristics of austenite recrystallization of hot rolled C-Mn steel in the CSP process are also discussed. The simulation of the microstructure evolution of C-Mn steel ZJ510L during CSP multipass hot rolling indicates that dynamic recrystallization and metadynamic recrystallization may easily occur in the first few passes, where nonuniform recrystallization and inhomogeneous grain size microstructure may readily occur; during the last few passes, static recrystallization may occur dominantly, and the microstructure will become more homogeneous and partial recrystallization may occur at relatively low temperature.

  13. Measurement of the residual stress in hot rolled strip using strain gauge method

    Science.gov (United States)

    Kumar, Lokendra; Majumdar, Shrabani; Sahu, Raj Kumar

    2017-07-01

    Measurement of the surface residual stress in a flat hot rolled steel strip using strain gauge method is considered in this paper. Residual stresses arise in the flat strips when the shear cut and laser cut is applied. Bending, twisting, central buckled and edge waviness is the common defects occur during the cutting and uncoiling process. These defects arise due to the non-uniform elastic-plastic deformation, phase transformation occurring during cooling and coiling-uncoiling process. The residual stress analysis is very important because with early detection it is possible to prevent an object from failure. The goal of this paper is to measure the surface residual stress in flat hot rolled strip using strain gauge method. The residual stress was measured in the head and tail end of hot rolled strip considering as a critical part of the strip.

  14. Effects of Austempering after Hot Deformation on the Mechanical Properties of Hot Rolled Si-Mn TRIP Steel Sheets

    Institute of Scientific and Technical Information of China (English)

    LI Zhuang; ZHANG Ping-li; WU Di

    2004-01-01

    Excellent mechanical properties are obtained by austempering after hot deformation without subsequent heat treatment in the present Si-Mn TRIP steel sheets. Isothermal holding time after finishing rolling has affected the mechanical properties of this steel. The results show that the sample exhibits a good combination of ultimate tensile strength and total elongation when it is held at the bainite transformation temperature after hot deformation. The stability of retained austenite increases with an increase of isothermal holding time, and a further increase in the holding duration results in a decrease of it. The tensile strength, total elongation and strength ductility reach the maximum values(774MPa, 33% and 25542MPa% respectively) for this sort of hot rolled Si-Mn TRIP steel using the optimal technology.

  15. Microstructure and Mechanical Properties of Hot Rolled Low Silicon TRIP Steel Containing Phosphorus and Vanadium

    Institute of Scientific and Technical Information of China (English)

    HOU Xiao-ying; XU Yun-bo; ZHAO Yan-feng; WU Di

    2011-01-01

    The microstructure characteristics and mechanical properties of a low-silicon TRIP steel containing phosphorus and vanadium at different finish rolling temperatures were studied by laboratory hot rolling experiments. Dif- ferent ratios of multiphase microstructure (ferrite, granular bainite and retained austenite) are obtained. With a decrease in finish rolling temperature, the volume fractions of ferrite and retained austenite increase. EBSD analysis re veals that most of the ferrite grains are fine, and decreasing of finish rolling temperature leads to an increase in low angle boundaries. Under the joint effects of fine grain strengthening, dislocation strengthening and precipitation strengthening, higher strength is obtained. When the finish rolling temperature is decreased to 800 ℃, the steel has excellent mechanical properties: Rp0.2 =470 MPa; Rm=960 MPa; Rp0. 2/Rm=0. 49; A50 =19.7%; n=0. 25.

  16. Experimental investigation on the large-area fabrication of micro-pyramid arrays by roll-to-roll hot embossing on PVC film

    Science.gov (United States)

    Deng, Yujun; Yi, Peiyun; Peng, Linfa; Lai, Xinmin; Lin, Zhongqin

    2014-04-01

    Large-area polymeric components with micro-pyramids have been widely applied in the fields of optics, optoelectronics, biology and chemistry, etc. Roll-to-roll (R2R) hot embossing is regarded as a promising approach to fulfil high throughput fabrication of patterned polymeric films. In this study, an R2R hot embossing system has been developed in-house and effective and continuous production of the polymeric component with micro-pyramids is demonstrated by R2R hot embossing. The influence of processing parameters has been firstly investigated by using the one-variable-at-a-time method. Afterwards, a series of experiments based on the central composite design approach have been conducted for the analysis of variance and the establishment of empirical models of the R2R hot embossing process. As a result, a 90 mm × 90 mm PVC sample with a feature height of 65 µm was successfully fabricated and the height consistency reached 94.5%. Additionally, a process window with a mold temperature of 150-160 °C, an applied force of 18-25 kgf and a feeding speed of 0.3-0.5 m min-1, was established to achieve 100% passable micro-pyramid arrays. The processing rules and the concrete ranges of parameter values can guide the process production of large-area micro-pyramids.

  17. Recrystallization of niobium stabilized ferritic stainless steel during hot rolling simulation by torsion tests

    Directory of Open Access Journals (Sweden)

    Flávia Vieira Braga

    2016-01-01

    Full Text Available The aim of this study was to investigate the effect of finishing hot rolling temperature in promoting interpass recrystallization on a Nb-stabilized AISI 430 ferritic stainless steel. Torsion tests were performed in order to simulate the Steckel mill rolling process by varying the temperature ranges of the finishing passes. Interrupted torsion test were also performed and interpass recrystallization was evaluated via optical microscopy and electron backscatter diffraction (EBSD. As a result of this work, it has been established, within the restrictions of a Steckel mill rolling schedule, which thermomechanical conditions mostly favor SRX.

  18. Strip shape control capability of hot wide strip rolling mills

    Institute of Scientific and Technical Information of China (English)

    Renzhong Wang; Quan Yang; Anrui He; Jian Shao; Haitao Bian

    2008-01-01

    The elasticity deformation of rolls was analyzed by means of two-dimensional f'mite element method (FEM) with vari-able thickness. Three typical mills were used as objects for analysis. A thorough study was done on the control capabilities of these mills on the strip shape. Then the strip shape control capabilities of the three mills was compared synthetically.

  19. FINITE ELEMENT ANALYSIS FOR MICROSTRUCTURE EVOLUTION IN HOT FINISHING ROLLING OF STEEL STRIPS

    Institute of Scientific and Technical Information of China (English)

    Z.D. Qu; S.H. Zhang; D.Z. Li; Z.T. Wang

    2007-01-01

    A computer model that describes the evolution of microstructures during the hot finishing rolling of SS400 steel has been proposed. It has been found that the microstructure strongly depends on processing of materials and on their parameters, which affected the history of the thermomechanical variables, such as temperature, strain, and strain rate. To investigate the microstructural evolutions during the hot finishing rolling process, the rigid-thermoviscoplastic finite element method (FEM)has been combined with dynamic recrystallization, static recrystallization, and grain growth models.The simulation results show a good agreement with those from the prediction software online.

  20. SASS Applied to Optimum Work Roll Profile Selection in the Hot Rolling of Wide Steel

    Science.gov (United States)

    Nolle, Lars

    The quality of steel strip produced in a wide strip rolling mill depends heavily on the careful selection of initial ground work roll profiles for each of the mill stands in the finishing train. In the past, these profiles were determined by human experts, based on their knowledge and experience. In previous work, the profiles were successfully optimised using a self-organising migration algorithm (SOMA). In this research, SASS, a novel heuristic optimisation algorithm that has only one control parameter, has been used to find the optimum profiles for a simulated rolling mill. The resulting strip quality produced using the profiles found by SASS is compared with results from previous work and the quality produced using the original profile specifications. The best set of profiles found by SASS clearly outperformed the original set and performed equally well as SOMA without the need of finding a suitable set of control parameters.

  1. Slab Tracking and Controlling on Hot Plate Rolling Line

    Institute of Scientific and Technical Information of China (English)

    姚小兰; 邓波; 梁启宏; 李保奎

    2004-01-01

    By studying the slab moving in detail in the plate rolling process, the problem of slab tracking and controlling was solved by using the distributed control system. The problems of rhythm control for the big-complex system, the exchange of manual and automatic operations, the data exchange between the levelⅠ, TCS (technology control system) and levelⅡ, PCS (process control system), are solved. By this way, the automatic level of the plate production line is improved.

  2. 77 FR 45576 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2012-08-01

    ... Fair Value, and Affirmative Critical Circumstances, In Part: Certain Lined Paper Products From the... Than Fair Value: Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China, 66... Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary Results of...

  3. Improving the technology of surfacing heterogeneous working layer on hot rolling bulky rolls

    Directory of Open Access Journals (Sweden)

    Віталій Петрович Iванов

    2016-07-01

    Full Text Available Ways to increase efficiency of rolls by enhancing resistance to the formation and development of cracks due to the anisotropy of the working layer properties were explored. The destruction mechanisms of such materials were considered. The possibility of cracks deceleration, due to the layer ruptures or abrupt change of its properties has been marked. It has been shown that the optimum combination of the means braking dislocations provides for a rational metal alloying. The analysis of the rolls of rolling mills service conditions as well as the analysis of types of wear and destruction of products made it possible to formulate requirements on the surface layer of the rolls properties. However increase in strength decreases ductility and toughness of the steel. The solution of the problem of the strength and plasticity increase necessitates either methods of metal deep cleaning of contaminants development or significant grain refinement. The part played by structural formations, such as non-metallic inclusions, carbide particles, grain boundaries, etc.in the kinetics of crack propagation has been studied. Since sharp contrast of the properties at the grain boundaries is inconsistent with the requirements of welding technology, the determining factor for making up the working layer is the service conditions. The durability of the roll is determined by allowable wear out of the layer between resharpenings. The correct choice of optimum parameters for the twq adjacent layers - operating and the layer to be maintained is the reserve to improve performance of the roll. The paper has proposed welding-up compositions making it possible to extend the durability due to the optimum ratio of the mechanical and thermal properties of adjacent layers. This approach can improve the durability of the deposited products both at the stage of nucleation and at the stage of thermal fatigue cracks growth

  4. Stability Analysis and Design of a Nonlinear Controller for Hot Rolling Coiler

    Directory of Open Access Journals (Sweden)

    Rui Li

    2015-01-01

    Full Text Available For the new style hot rolling coiler which adopt AC asynchronous motor as the driving force and with using the algorithm based on differential geometry design nonlinear controller, precise coiling tension control in the rolling process of strip steel is achieved. In this paper, under the rotating orthogonal coordinate system, the fifth-order nonlinear motor model is selected as the controlled plant. By multi-input multioutput (MIMO exact feedback linearization (EFL algorithm, the nonlinear model is transformed to a linear one. In terms of small-gain theorem, it is the first to prove that the nonlinear coiler engine that contains the controller has characteristics of input-to-state stability. Experimental results show that the algorithm can be used for high order tracking control system with time-varying parameters. Even without the traditional flux orientation calculation, the output signals are decoupled. With this controller, the tension deviation is restricted to less than 3% and average rotational speed bias was decreased from 0.5% to 0.1% that ensure high-quality plate cut and surface of strip products.

  5. Microstructure Evolution and Mechanical Behavior of a Hot-Rolled High-Manganese Dual-Phase Transformation-Induced Plasticity/Twinning-Induced Plasticity Steel

    Science.gov (United States)

    Fu, Liming; Shan, Mokun; Zhang, Daoda; Wang, Huanrong; Wang, Wei; Shan, Aidang

    2017-05-01

    The microstructures and deformation behavior were studied in a high-temperature annealed high-manganese dual-phase (28 vol pct δ-ferrite and 72 vol pct γ-austenite) transformation-induced plasticity/twinning-induced plasticity (TRIP/TWIP) steel. The results showed that the steel exhibits a special Lüders-like yielding phenomenon at room temperature (RT) and 348 K (75 °C), while it shows continuous yielding at 423 K, 573 K and 673 K (150 °C, 300 °C and 400 °C) deformation. A significant TRIP effect takes place during Lüders-like deformation at RT and 348 K (75 °C) temperatures. Semiquantitative analysis of the TRIP effect on the Lüders-like yield phenomenon proves that a softening effect of the strain energy consumption of strain-induced transformation is mainly responsible for this Lüders-like phenomenon. The TWIP mechanism dominates the 423 K (150 °C) deformation process, while the dislocation glide controls the plasticity at 573 K (300 °C) deformation. The delta-ferrite, as a hard phase in annealed dual-phase steel, greatly affects the mechanical stability of austenite due to the heterogeneous strain distribution between the two phases during deformation. A delta-ferrite-aided TRIP effect, i.e., martensite transformation induced by localized strain concentration of the hard delta-ferrite, is proposed to explain this kind of Lüders-like phenomenon. Moreover, the tensile curve at RT exhibits an upward curved behavior in the middle deformation stage, which is principally attributed to the deformation twinning of austenite retained after Lüders-like deformation. The combination of the TRIP effect during Lüders-like deformation and the subsequent TWIP effect greatly enhances the ductility in this annealed high-manganese dual-phase TRIP/TWIP steel.

  6. Microstructure Evolution and Mechanical Behavior of a Hot-Rolled High-Manganese Dual-Phase Transformation-Induced Plasticity/Twinning-Induced Plasticity Steel

    Science.gov (United States)

    Fu, Liming; Shan, Mokun; Zhang, Daoda; Wang, Huanrong; Wang, Wei; Shan, Aidang

    2017-02-01

    The microstructures and deformation behavior were studied in a high-temperature annealed high-manganese dual-phase (28 vol pct δ-ferrite and 72 vol pct γ-austenite) transformation-induced plasticity/twinning-induced plasticity (TRIP/TWIP) steel. The results showed that the steel exhibits a special Lüders-like yielding phenomenon at room temperature (RT) and 348 K (75 °C), while it shows continuous yielding at 423 K, 573 K and 673 K (150 °C, 300 °C and 400 °C) deformation. A significant TRIP effect takes place during Lüders-like deformation at RT and 348 K (75 °C) temperatures. Semiquantitative analysis of the TRIP effect on the Lüders-like yield phenomenon proves that a softening effect of the strain energy consumption of strain-induced transformation is mainly responsible for this Lüders-like phenomenon. The TWIP mechanism dominates the 423 K (150 °C) deformation process, while the dislocation glide controls the plasticity at 573 K (300 °C) deformation. The delta-ferrite, as a hard phase in annealed dual-phase steel, greatly affects the mechanical stability of austenite due to the heterogeneous strain distribution between the two phases during deformation. A delta-ferrite-aided TRIP effect, i.e., martensite transformation induced by localized strain concentration of the hard delta-ferrite, is proposed to explain this kind of Lüders-like phenomenon. Moreover, the tensile curve at RT exhibits an upward curved behavior in the middle deformation stage, which is principally attributed to the deformation twinning of austenite retained after Lüders-like deformation. The combination of the TRIP effect during Lüders-like deformation and the subsequent TWIP effect greatly enhances the ductility in this annealed high-manganese dual-phase TRIP/TWIP steel.

  7. Experimental and Numerical Study on the Effect of ZDDP Films on Sticking During Hot Rolling of Ferritic Stainless Steel Strip

    Science.gov (United States)

    Hao, Liang; Jiang, Zhengyi; Wei, Dongbin; Gong, Dianyao; Cheng, Xiawei; Zhao, Jingwei; Luo, Suzhen; Jiang, Laizhu

    2016-10-01

    The aim of this study is to investigate the effect of zinc dialkyl dithio phosphate (ZDDP) films on sticking during hot rolling of a ferritic stainless steel strip. The surface characterization and crack propagation of the oxide scale are very important for understanding the mechanism of the sticking. The high-temperature oxidation of one typical ferritic stainless was conducted at 1373 K (1100 °C) for understanding its microstructure and surface morphology. Hot-rolling tests of a ferritic stainless steel strip show that no obvious cracks among the oxide scale were observed with the application of ZDDP. A finite element method model was constructed with taking into consideration different crack size ratios among the oxide scale, surface profile, and ZDDP films. The simulation results show that the width of the crack tends to be reduced with the introduction of ZDDP films, which is beneficial for improving sticking.

  8. Prediction of Rolling Load in Hot Strip Mill by Innovations Feedback Neural Networks

    Institute of Scientific and Technical Information of China (English)

    ZHANG Li-yong; WANG Jun; MA Fu-ting

    2007-01-01

    Because the structure of the classical mathematical model of rolling load is simple, even with the self-adapting technology, it is difficult to accommodate the increasing dimensional accuracy. Motivated by this fact, an Innovations Feedback Neural Networks (IFNN) was presented based on the idea of Kalman prediction. The neural networks used the Back Propagation (BP) algorithm and applied it to the prediction of rolling load in hot strip mill. The theoretical results and the off-line simulation show that the prediction capability of IFNN is better than that of normal BP networks, namely, for the prediction of the rolling load in hot strip mill, the prediction precision of IFNN is higher than that of normal BP networks. Finally, a relative complete rolling load prediction system was developed on Windows 2003/XP platform using the OOP programming method and the SQL server2000 database. With this system, the rolling load of a 1700 strip mill was calculated, and the prediction results obtained correspond well with the field data. It shows that IFNN is valid for rolling load prediction.

  9. 77 FR 66078 - Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine...

    Science.gov (United States)

    2012-11-01

    ..., Deputy Agency Ethics Official, at 202-205-3088. Limited disclosure of business proprietary information... countervailing duties). If you are a trade/business association, provide the information, on an aggregate basis...-Year Reviews Concerning the Countervailing Duty Orders on Hot-Rolled Steel Products From India...

  10. Bonding strength of Al/Mg/Al alloy tri-metallic laminates fabricated by hot rolling

    Indian Academy of Sciences (India)

    X P Zhang; M J Tan; T H Yang; X J Xu; J T Wang

    2011-07-01

    One of major drawbacks of magnesium alloy is its low corrosion resistance, which can be improved by using an aluminized coating. In this paper, 7075 Al/Mg–12Gd–3Y–0.5Zr/7075 Al laminated composites were produced by a hot roll bonding method. The rolling temperature was determined based on the flow stresses of Mg–12Gd–3Y–0.5Zr magnesium alloy and 7075 Al alloy at elevated temperature. The bonding strength of the laminate composites and their mechanism were studied. The effects of the reduction ratio (single pass), the rolling temperature, and the subsequent annealing on the bonding strength were also investigated. It was observed that the bonding strength increased rapidly with the reduction ratio and slightly with the rolling temperature. The bonding strength increases with the annealing time until the annealing time reaches 2 h and then decreases. The mechanical bond plays a major role in the bonding strength.

  11. High speed roll casting of Mg alloy strip by a vertical type twin roll caster

    OpenAIRE

    H.Watari; S. Kumai; Haga, T.

    2006-01-01

    Purpose: The possibility of high speed roll casting of AZ31, AM60 and AZ91 was investigated. Warm deep drawing of roll cast magnesium alloy was operated. and formability of roll cast magnesium strip was cleared.Design/methodology/approach: A vertical type high speed twin roll caster was used. The roll casting was operated in the air atmosphere. The casting speed was from 60 m/min up to 180 m/min. Low temperature casting was adopted to realize high speed casting.Findings: Strip thinner 3 mm wi...

  12. 非对称热轧高品质不锈钢复合板可行性模拟研究%Simulation research on feasibility of hot rolling asymmetrically assembled high quality stainless clad steel plates

    Institute of Scientific and Technical Information of China (English)

    张心金; 何冰冷; 祝志超; 何毅; 李萌蘖

    2016-01-01

    In this paper,an extra-thick clad steel plate and a thin clad steel plate were asymmetrically assembled,and the strains,contact stresses and temperature distributions of assembly during the hot rolling process were calculated by ABAQUS finite software.Through temperature compensation and cooling control,the feasibility of hot rolling asymmetrically assembled clad steel plates was also inves-tigated by numerical simulation.The results show that asymmetrical assembly design is beneficial to the interfacial bonding between carbon steel layer and stainless steel layer of the extra-thick clad plate during each rolling pass.By controlling the temperature difference between upper and lower surface, the slab warping phenomenon can be effectively improved,and both a thin and an-extra thick stainless clad steel plates can be obtained at the same time,thus improving the production efficiency.Moreo-ver,asymmetrical assembly design also enables the control of rolling and cooling,and therefore en-sures the cooperative deformation of stainless steel and carbon steel in the core section and promotes its interfical bonding as a consequence.%利用特厚规格复合板与较薄规格复合板进行非对称组坯,采用 ABAQUS 有限元软件对其热轧过程中的应变、接触应力及温度分布进行计算,并通过温度补偿及冷却控制的手段,对热轧非对称复合坯的可行性进行模拟分析。结果表明,采用非对称组坯设计,有利于特厚复合板碳钢层与不锈钢层在各道次轧制中的界面结合;通过控制复合坯上、下表面的温差,能有效改善板坯翘曲现象,并可一次性获得一块宽幅特厚复合板与一块宽幅较薄规格复合板,提高生产效率;此外,采用非对称组坯设计还可实现控轧控冷,保证芯部不锈钢与碳钢的协同变形,促进其界面结合。

  13. Effect of niobium addition on mechanical properties of hot rolled TRIP-aided steel sheets for automotive application

    Energy Technology Data Exchange (ETDEWEB)

    Hashimoto, Shunichi [CBMM Asia Co., Ltd., Tokyo (Japan); Ikeda, Shushi [Kobe Steel Ltd. (Japan); Sugimoto, Koh-ichi [Shinshu Univ., Nagano (Japan); Miyake, Syugo [Kobelco Research Inst., Inc., Kakogawa (Japan)

    2005-07-01

    The application of advanced high strength steel sheets such as TRIP-aided steel and DP steel have been progressed to meet the automobile industry's need for weight reduction. Automobile makers have asked for formable high strength steel sheets of 780 MPa TS grade for suspensions and structural parts. TRIP-aided steel is one of the most promising candidates which contribute to both car weight reduction and the improvement of crash worthiness. Based on the above mentioned back ground, the development of high TS grade steel sheets was carried out by taking into account the addition of Nb and Mo to 0.2%C-1.5%Si-1.5%Mn steel and coiling conditions after hot rolling. In addition to hot rolling experiment, in order to understand the effect of alloying elements and bainite transformation condition exactly, cold rolled sheets were heat treated and tensile tested. The results reveal that the addition of 0.05%Nb can attain higher elongation with higher strength compared with Hb-free steel. The obtained tensile strength in this steel was higher than 780MPa. The same behavior was confirmed by the simulated heat treatment from austenite region annealing. The good ductility in 0.05%Nb containing steel was mainly obtained by large volume fraction and high carbon concentration of retained austenite. In addition, finely dispersed retained austenite made some contribution to the improvement of ductility. (orig.)

  14. The Simulation of the Influence of Water Remnants on a Hot Rolled Plate after Cooling

    Directory of Open Access Journals (Sweden)

    Radek Zahradník

    2012-01-01

    Full Text Available In situations when a sheet metal plate of large dimensions is rolled, water remnants from cooling can be observed on the upper side of the plate. This paper focuses on deformations of a hot rolled sheet metal plate that are caused by water remnants after cooling. A transient finite element simulation was used to describe shape deformations of the cross profile of a metal sheet. The finite element model is fully parametric for easy simulation of multiple cases. The results from previous work were used for the boundary conditions.

  15. Extended Kalman Filter Based Neural Networks Controller For Hot Strip Rolling mill

    Science.gov (United States)

    Moussaoui, A. K.; Abbassi, H. A.; Bouazza, S.

    2008-06-01

    The present paper deals with the application of an Extended Kalman filter based adaptive Neural-Network control scheme to improve the performance of a hot strip rolling mill. The suggested Neural Network model was implemented using Bayesian Evidence based training algorithm. The control input was estimated iteratively by an on-line extended Kalman filter updating scheme basing on the inversion of the learned neural networks model. The performance of the controller is evaluated using an accurate model estimated from real rolling mill input/output data, and the usefulness of the suggested method is proved.

  16. A New Generation of High Efficiency and Energy Saving Hot-Rolled Strip Line-ESP Line%新一代高效节能热轧带钢生产线--ESP 无头带钢生产线

    Institute of Scientific and Technical Information of China (English)

    毛燕

    2014-01-01

    The productive capacity, product, processing flow sheet, equipments and advantage in invest-ment, manufacture and energy conservation of ESP line were introduced.ESP line has achievement on high efficiency and stable production of highly value-added thin products with low cost, promoting microstructures uniformity and properties stability, improving thickness accuracy and profile quality and enhancing finished product rate, especially partly replacing cold-rolled sheet with hot-rolled thin stip.It can be used as the future development direction of hot strip rolling.%介绍了ESP无头带钢生产线的生产规模及产品、工艺流程、主要设备组成及其在投资、生产、节能环保等方面的优势。 ESP无头带钢生产线能以低成本高效稳定生产极具附加值的薄规格产品,实现节能减排、提高板带的组织性能稳定性、均匀性、成材率及板厚板形精度、实现部分“以热代冷”,可以作为未来热轧带钢生产线的发展方向。

  17. The research and exploitation of the high strength hot rolling bulletproof steel%高强度热轧防弹钢板B900FD的研究与开发

    Institute of Scientific and Technical Information of China (English)

    李志刚; 马鸣图; 黄镇如

    2014-01-01

    本文研究和开发了高强度热轧防弹钢板B900FD,设计了合金的化学成分,探讨了不同卷取温度对防弹钢组织、力学性能的影响;对防弹钢板进行了枪击试验,同时对枪击后着弹点的变形特性和组织进行了分析;进行了加工工艺试验和焊接试验。结果表明,高强度热轧防弹钢板B900FD具有优良的强韧性匹配性能,枪击性能可以满足防弹板的要求,其加工性能、可焊接性可以适应现有生产工艺,同时降低了生产成本。本钢板的综合性能指标达到了《专用运钞车防护技术条件》(GA 164-2005)的要求。%This paper researched and exploited high strength hot rolling bulletproof steel B900FD. The chemical composition of B900FD was designed. The effects of different coiling temperatures on microstructure and mechanical property of bulletproof steel are discussed. The shooting test was carried out. The deformation characteristics and microstructure of the tested samples were analyzed. Cold forming and welding test were also progressed. The results show that B900FD has excellent strength and ductility compatibility. Shooting resistance property can satisfy the requirement of bulletproof steel. The machining and welding property can suit exist-ing production process and reduce the cost. The comprehensive properties of developed B900FD steel achieve the standard of Protection specification for cash carrying vehicles (GA 164-2005).

  18. Effect of Hot Rolling Process on Microstructure and Properties of Low-Carbon Al-Killed Steels Produced Through TSCR Technology

    Science.gov (United States)

    Paul, S. K.; Ahmed, U.; Megahed, G. M.

    2011-10-01

    Low-carbon Al-killed hot rolled strips for direct forming, cold rolling, and galvanizing applications are produced from the similar chemistry at Ezz Flat Steel (EFS) through thin slab casting and rolling (TSCR) technology. The desired mechanical and microstructural properties in hot bands for different applications are achieved through control of hot rolling parameters, which in turn control the precipitation and growth of AlN. Nitrogen in solid solution strongly influences the yield strength (YS), ductility, strain aging index (SAI), and other formability properties of steel. The equilibrium solubility of AlN in austenite at different temperatures and its isothermal precipitation have been studied. To achieve the formability properties for direct forming, soluble nitrogen is fixed as AlN by coiling the strip at higher temperatures. For stringent cold forming, boron was added below the stoichiometric ratio with nitrogen, which improved the formability properties dramatically. The requirements of hot band for processing into cold rolled and annealed deep drawing sheets are high SAI and fine-grain microstructure. Higher finish rolling and low coiling temperatures are used to achieve these. Fully processed cold rolled sheets from these hot strips at customer's end have shown good formability properties. Coil break marks observed in some coils during uncoiling were found to be associated with yielding phenomenon. The spike height (difference between upper and lower yield stresses) and yield point elongation (YPE) were found to be the key material parameters for the break marks. Factors affecting these parameters have been studied and the coiling temperature optimized to overcome the problem.

  19. Prediction of inhomogeneous texture in clad sheet metals by hot roll bond method

    Science.gov (United States)

    Choi, Shi-Hoon; Kwon, Jae Wook; Oh, Kyu Hwan

    1996-06-01

    A finite element analysis was applied to analyze the evolution of an inhomogeneity of rolling texture in hot rolled clad metal with Taylor-Bishop-Hill model and Renourd-Winterberger method. The shear texture has been developed in the surface layer of the aluminum and plane strain texture has been developed in the center layer. The calculated texture variations through thickness direction could simulate experimental texture using deformation gradient from FEM. The ratio of shear strain to rolling strain, x, which represents the degree of rotation about transverse direction could give the degree of development of shear texture. The larger value of x gives the larger crystal rotation about transverse direction and subsequently the development of shear texture. The calculated (111) pole figures were in good agreement with experimentally measured pole figures.

  20. Preparation Model Based Control System For Hot Steel Strip Rolling Mill Stands

    Science.gov (United States)

    Bouazza, S. E.; Abbassi, H. A.; Moussaoui, A. K.

    2008-06-01

    As part of a research project on El-hadjar Hot Steel Rolling Mill Plant Annaba Algeria a new Model based control system is suggested to improve the performance of the hot strip rolling mill process. In this paper off-line model based controllers and a process simulator are described. The process models are based on the laws of physics. these models can predict the future behavior and the stability of the controlled process very reliably. The control scheme consists of a control algorithm. This Model based Control system is evaluated on a simulation model that represents accurately the dynamic of the process. Finally the usefulness to the Steel Industry of the suggested method is highlighted.

  1. Development of dissimilar metal transition joint by hot roll bonding technique

    Energy Technology Data Exchange (ETDEWEB)

    Nagai, Takayuki; Takeda, Seiichiro; Tanaka, Yasumasa (Power Reactor and Nuclear Fuel Development Corp., Tokai, Ibaraki (Japan). Tokai Works); Ogawa, Kazuhiro; Nakasuji, Kazuyuki; Ikenaga, Yoshiaki

    1994-12-01

    Metallurgically bonded transition joints which enable to connect reprocessing equipments made of superior corrosion resistant valve metals (Ti-5Ta, Zr or Ti) with stainless steel piping is needed for nuclear fuel reprocessing plants. The authors have developed dissimilar metal transition joints between stainless steel and Ti-5Ta, Zr or Ti with an insert metal of Ta by the hot roll bonding process, using the newly developed mill called 'rotary reduction mill'. In the R and D program, appropriate bonding conditions in the manufacturing process of the joints were established. This report presents the structure of transition joints and the manufacturing process by the hot roll bonding technique. Then, the evaluation of mechanical and corrosion properties and the results of demonstration test of joints for practical use are described. (author).

  2. Development of dissimilar metal transition joint by hot roll bonding technique

    Energy Technology Data Exchange (ETDEWEB)

    Nagai, Takayuki; Takeuchi, Masayuki; Takeda, Seiichiro; Shikakura, Sakae [Power Reactor and Nuclear Fuel Development Corp., Tokai, Ibaraki (Japan). Tokai Works; Ogawa, Kazuhiro; Nakasuji, Kazuyuki; Kajimura, Haruhiko

    1995-12-01

    Metallurgically bonded transition joints which enable to connect reprocessing equipments made of superior corrosion resistant valve metals (Ti-5Ta, Zr or Ti) with stainless steel piping is needed for nuclear fuel reprocessing plants. The authors have developed dissimilar metal transition joints between stainless steel and Ti-5Ta, Zr or Ti with an insert metal of Ta by the hot roll bonding process, using the newly developed mill called `rotary reduction mill`. In the R and D program, appropriate bonding conditions in the manufacturing process of the joints were established. This report presents the structure of transition joints and the manufacturing process by hot roll bonding technique. Then, the evaluation of mechanical and corrosion properties and the results of demonstration test of joints for practical use are described. (author).

  3. A strip thickness prediction method of hot rolling based on D_S information reconstruction

    Institute of Scientific and Technical Information of China (English)

    孙丽杰; 邵诚; 张利

    2015-01-01

    To improve prediction accuracy of strip thickness in hot rolling, a kind of Dempster/Shafer(D_S) information reconstitution prediction method (DSIRPM) was presented. DSIRPM basically consisted of three steps to implement the prediction of strip thickness. Firstly, ibaAnalyzer was employed to analyze the periodicity of hot rolling and find three sensitive parameters to strip thickness, which were used to undertake polynomial curve fitting prediction based on least square respectively, and preliminary prediction results were obtained. Then, D_S evidence theory was used to reconstruct the prediction results under different parameters, in which basic probability assignment (BPA) was the key and the proposed contribution rate calculated using grey relational degree was regarded as BPA, which realizes BPA selection objectively. Finally, from this distribution, future strip thickness trend was inferred. Experimental results clearly show the improved prediction accuracy and stability compared with other prediction models, such as GM(1,1) and the weighted average prediction model.

  4. MODELING OF FERRITE GRAIN GROWTH OF LOW CARBON STEELS DURING HOT ROLLING

    Institute of Scientific and Technical Information of China (English)

    Y.T. Zhang; D.Z. Li; Y.Y. Li

    2002-01-01

    For most commercial steels the prediction of the final properties depends on accuratelycalculating the room temperature ferrite grain size. A grain growth model is proposedfor low carbon steels Q235B during hot rolling. By using this model, the initial ferritegrain size after continuous cooling and ferrite grain growing in coiling procedure canbe predicted. Finally, in-plant trials were performed in the hot strip mill of Ansteel.The calculated final ferrite grain sizes are in good agreement with the experimentalones. It is helpful both for simulation of microstructure evolution and prediction ofmechanical properties.

  5. Anti-friction properties of ester additives during hot rolling of aluminum{copyright}

    Energy Technology Data Exchange (ETDEWEB)

    Januszkiewicz, K.R.; Bekmesian, G.; Heenan, D.F. [Alcan International Limited, Ontario (Canada)] [and others

    1995-08-01

    Heavy esters of polyhydric alcohols, such as glycerol and synthetic polyols, are commonly used as additives in aluminum hot rolling lubricants. The presence of several hydroxyl groups allows a varying degree of esterification leading to the formation of full and partial esters. These esters are rarely separated from the main additive, and thus may be present in the finished rolling lubricant, affecting its anti-friction properties. The objective of this work was to examine the anti-friction properties of these potential ester contaminants during rolling on a laboratory hot rolling mill. Two lubricant application methods were examined; as emulsion and direct (neat oil) application. The anti-friction properties of additives were found to depend on their chemical structure and the lubricant applications method. In emulsified oils, partial esters of glycerol were found to greatly reduce friction in comparison to triglycerides, while the partial esters of synthetic polyols exhibited only a weak anti-friction effect. There was no frictional advantage observed which could be associated with using the partial esters in direct application mode. Moreover, under these conditions, the anti-friction properties of the completely esterified synthetic polyols were significantly lower than those of triglycerides, while in emulsions they were comparable. 11 refs., 7 figs., 3 tabs.

  6. Prediction and control of front-end curvature in hot finish rolling process

    Directory of Open Access Journals (Sweden)

    Kyunghun Lee

    2015-11-01

    Full Text Available The purpose of this study is to predict the front-end curvature in hot strip finishing mills and to prevent it by controlling the rolling conditions. A theoretical model based on the slab method is developed for predicting the front-end curvature by taking into account the entrance angle of the strip, the friction condition and the back tension. To validate the developed theoretical model, the theoretically obtained curvature value is compared with the results of finite element analysis. Consequently, it is shown that the calculation results of the theoretical model are in good agreement with the measured results of the finite element analysis. Furthermore, a curvature control model based on geometrical and mathematical approaches that can reduce the front-end curvature by the control of the roll speed ratio of the upper to lower rolls is proposed. The proposed curvature control model is verified by finite element analysis, and it is shown that the front-end curvature can be reduced considerably using the proposed model. Therefore, it is concluded that the proposed control model for reducing the front-end curvature in a hot strip finishing mill can be used to improve the quality of the rolled product.

  7. Investigation of Hot Rolling Influence on the Explosive-Welded Clad Plate

    Directory of Open Access Journals (Sweden)

    Guanghui ZHAO

    2016-11-01

    Full Text Available The microstructure, the shear strength and tensile strength of stainless steel explosive-welded clad plate at different rolling reduction were studied. The mechanical properties of the explosive-welded and explosive-rolled clad plates were experimentally measured. Simultaneously, the microstructures of the clad plate were investigated by the Ultra deep microscope and the tensile fracture surface were observed by the scan electron microscope (SEM. It was observed that the tensile strength has been increased considerably, whereas the elongation percentage has been reduced with the increase of hot rolling reduction. In the tensile shear test, the bond strength is higher than the strength of the ferritic stainless steel layer and meets the relevant known standard criterion. Microstructural evaluations showed that the grain of the stainless steel and steel refined with the increase of thickness reduction. Examination of the tensile fracture surfaces reveal that, after hot rolling, the fracture in the low alloy steel and ferritic stainless steel clad plates is of the ductile type.DOI: http://dx.doi.org/10.5755/j01.ms.22.4.12409

  8. Modeling precipitation and its effect on recrystallization during hot strip rolling of niobium steels

    OpenAIRE

    Lissel, Linda; Engberg, Göran; Borggren, Ulrika

    2008-01-01

    Using a physically based model, the microstructural evolution of Nb microalloyed steels during rolling in SSAB Tunnplåt’s hot strip mill was modeled. The model describes the evolution of dislocation density, the creation and diffusion of vacancies, dynamic and static recovery through climb and glide, subgrain formation and growth, dynamic and static recrystallization and grain growth. Also, the model describes the dissolution and precipitation of particles. The impeding effect on g...

  9. Study of the structure of intermetalics from Fe - Al system after the hot rolling

    Directory of Open Access Journals (Sweden)

    M. Jabłońska

    2015-10-01

    Full Text Available This paper presents the results of structure analysis of Fe - Al alloys after hot rolling deformation. Microstructure analysis were performed before and after deformation using a scanning transmission electron microscopy (STEM technique. The detailed quantities research of the structures was conducted using scanning electron microscopy (SEM equipped with the gun with cold field emission and the detector of electron back scattering diffraction (EBSD.

  10. Application of Feedforward and Feedback Control Strategy for Wire Rod Hot Rolling Line

    Institute of Scientific and Technical Information of China (English)

    ZHU Hong-xiang; HAO Xiao-hong; WEN Zhi; HU Ze-qiang; ZHANG Yao-gen; CHEN Hu-qiu

    2005-01-01

    The feedforward and feedback control strategy of water flowrate based on the analysis of thermal process in water cooling box was proposed, and the control strategy was applied to wire rod hot rolling at Baosteel Co.The operation has proved that the strategy can control water flowrate in the cooling water box reasonably to ensure the temperature requirement of the wire discharged from the cooling water box.

  11. Microstructure and mechanical properties of hot-rolled Zr–3Al–χBe alloys

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Z.H.; Xia, C.Q.; Zhou, Y.K.; Jiang, X.J.; Zhang, X.Y. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Pan, B. [Beijing Institute of Spacecraft System Engineering, Beijing 100094 (China); Ma, M.Z. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Liu, R.P., E-mail: riping@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China)

    2015-08-12

    The effects of beryllium (Be) addition on the microstructure and mechanical properties of hot-rolled Zr–3Al–χBe alloys (χ=0, 0.4, 0.6, and 0.8 wt%) were characterized experimentally. X-ray diffraction and optical microscopic results indicated that the complete α phase was replaced by α phase+Be{sub 2}Zr compound in the alloys after Be addition. Meanwhile, with an increase of Be content from 0.4 wt% to 0.8 wt%, the content of Be{sub 2}Zr particles increased in the examined Zr–3Al–χBe alloys. Moreover, partial α recrystallization was observed in the hot-rolled Zr–3Al alloy. The degree of α recrystallization tended to increase in the alloys with Be addition. Adding Be is beneficial to the improvement of the tensile properties. The Zr–3Al–0.8Be alloy exhibited maximum ultimate tensile strength of 1103 MPa, which increased by 27% compared with that of the hot-rolled Zr–3Al alloy and the elongation remained at 6.07%. Fractography results indicated that the fracture modes of the Zr–3Al–χBe alloys transformed from ductile to a combination of ductile and brittle with the gradual addition of Be.

  12. Insensitivity on tensile properties of forged Mg-13Li-X alloy to hot-rolling deformation

    Institute of Scientific and Technical Information of China (English)

    LI Li; LI Huan-xi; ZHOU Tie-tao; CHEN Chang-qi; WU Qiu-lin; ZHANG Qing-quan; FU Zu-ming

    2006-01-01

    In order to examine the dependences of tensile properties of a forged Mg-13Li-X alloy on hot-rolling deformation and the underlying mechanisms tensile tests, residual stress measurements and texture analyses were conducted in the present study. It is found that after a hot-rolling deformation of 50% at 200 ℃, no much changes in tensile properties, nature and magnitude of residual stresses, and texture type and intensity can be identified for the alloy investigated. The insensitivity of tensile properties of the Mg-Li-X alloy to hot-rolling deformation is attributed at least partially to the insensitivity of residual stress and texture to hot-rolling.

  13. Interdiffusion studies on hot rolled U-10Mo/AA1050

    Energy Technology Data Exchange (ETDEWEB)

    Saliba-Silva, A.M.; Martins, I.C.; Carvalho, E.U.; Durazzo, M.; Riella, H.G. [Instituto de Pesquisas Energeticas e Nucleares (CCN/IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Centro de Combustivel Nuclear], e-mail: saliba@ipen.br

    2010-07-01

    The U-Mo alloys are investigated with the goal of becoming nuclear material to fabricate high-density fuel elements for high performance research reactors. This enrichment level suggests that the U-Mo alloys should be between 6 to 10wt%, which can give up to 9gU/cm{sup 3} as fuel density. Nevertheless, the U-Mo alloys are very reactive with Al. Interdiffusion reaction products are formed since nuclear fission promotes chemical interaction layer during operation, leading to potential structural failure. Present studies were made with treated hot rolled diffusion couples of U-10Mo inserted in Al (AA1050). The U-10Mo/AA1050 pairs were treated in two temperature (150 degree C and 550 degree C) with three soaking times (5h, 40h and 80h). From microstructure analyses, rapid diffusion of Al happened inside U-10Mo in the first heating at 540 degree C during 15 min, reaching 8 at%Al in a range of 200 {mu}m towards U-10Mo. Longer time (5, 40, 80h) at 550 degree C maintain this level of Al-content up to 1000 {mu}m inside U-10Mo. A minor depth ({approx}1 {mu}m) near the interdiffusion contact had higher Al-content, but not sufficient to form identifiable (U,Mo)Al{sub x} structures. Probably, residual elements reduced drastically the interdiffusion phenomena between U-10Mo and AA1050, maybe due to silicon presence. (author)

  14. Coiling Temperature Control Using Temperature Measurement Method for the Hot Rolled Strip in the Water Cooling Banks

    Science.gov (United States)

    Nakagawa, Shigemasa; Tachibana, Hisayoshi; Honda, Tatsuro; Uematsu, Chihiro

    In the hot strip mill, the quality of the strip greatly depends on the cooling process between the last stand in the finishing mill and the coilers. Therefore, it is important to carefully control the coiling temperature to regulate the mechanical properties of the strip. To realize high accuracy of coiling temperature, a new coiling temperature control using temperature measurement method for the hot rolled strip in the water cooling banks has been developed. The features of the new coiling temperature control are as follows: (i) New feedforward control adjusts ON/OFF swiching of cooling headers according to the strip temperature measured in the water cooling banks. (ii) New feedforward control is achieved by dynamic control function. This coiling temperature control has been in operation successfully since 2008 at Kashima Steel Works and improved the accuracy of coiling temperature of high strength steel considerably.

  15. Influence of Constituent Materials on the Impact Toughness and Fracture Mechanisms of Hot-Roll-Bonded Aluminum Multilayer Laminates

    Science.gov (United States)

    Cepeda-Jiménez, C. M.; Hidalgo, P.; Pozuelo, M.; Ruano, O. A.; Carreño, F.

    2010-01-01

    Two aluminum multilayer laminates have been processed by hot roll bonding following similar processing paths. The first one is constituted by alternated Al 2024 and Al 1050 layers (ALH19) and the second one by alternated Al 7075 and Al 1050 layers (ADH19). The influence of the constituent materials in the multilayer laminates both during the processing at high temperature and during the subsequent mechanical characterization has been analyzed. The mechanical behavior of the as-received materials at the processing conditions has been characterized by hot torsion. Multilayer laminates have been tested at room temperature under impact Charpy tests, three-point bend tests, and shear tests on the interfaces. The relative toughness increase compared to the constituent materials was much higher for the ADH19 laminate based on the high-strength Al 7075 alloy than for the ALH19 laminate. This is attributed to the different fracture mechanism.

  16. High speed twin roll casting of 6016 strip

    OpenAIRE

    Haga, T.; Ikawa, M; H.Watari; S. Kumai

    2006-01-01

    Purpose: of this paper is to clear the possibility of high speed roll casting of thin aluminum alloy strip. 6016aluminum alloy is used for sheet metal of the automobile. Therefore, casting of 6016 was tried in this study.Castability and characteristics of roll cast 6016 strip were investigated.Design/methodology/approach: was a high speed twin roll caster. The high speed twin roll caster was designedto overcome the low castability of the twin roll caster.Findings: are as below. The 6016 could...

  17. Theoretical And Experimental Analysis Of Aluminium Bars Rolling Process In Three-High Skew Rolling Mill

    Directory of Open Access Journals (Sweden)

    Stefanik A.

    2015-06-01

    Full Text Available Technology of round bars rolling on a three-high skew rolling mills allows rolling of standard materials such as steel and aluminum, as well as new materials, especially hard deformable materials. The paper presents the results of theoretical and experimental rolling process of aluminum bars with a diameter of 20 mm. As the stock round bars with a diameter of 25 mm made of aluminum grade 1050A and aluminum alloy grade 2017A were used. The rolling process of aluminum bars has been carried out in a single pass. The numerical analysis was carried out by using computer program Forge2011®. On the basis of theoretical research it has been determined the state of deformation, stress and temperature distribution during rolling of aluminum bars. In addition, the results of theoretical research allowed to determine the schema of the metal plastic flow in the roll gap. Verification of the theoretical research was carried out during the rolling of aluminum bars on the RSP 40/14 laboratory three-high skew rolling mill. From the finished bars were taken the samples to set the shape and compared with the results of theoretical research. Finished aluminum round bars were characterized by low ovality and good surface quality.

  18. Model Algorithm Research on Cooling Path Control of Hot-rolled Dual-phase Steel

    Institute of Scientific and Technical Information of China (English)

    Xiao-qing XU; Xiao-dong HAO; Shi-guang ZHOU; Chang-sheng LIU; Qi-fu ZHANG

    2016-01-01

    With the development of advanced high strength steel,especially for dual-phase steel,the model algorithm for cooling control after hot rolling has to achieve the targeted coiling temperature control at the location of downcoiler whilst maintaining the cooling path control based on strip microstructure along the whole cooling section.A cooling path control algorithm was proposed for the laminar cooling process as a solution to practical difficulties associated with the realization of the thermal cycle during cooling process.The heat conduction equation coupled with the carbon diffusion equation with moving boundary was employed in order to simulate temperature change and phase transfor-mation kinetics,making it possible to observe the temperature field and the phase fraction of the strip in real time. On this basis,an optimization method was utilized for valve settings to ensure the minimum deviations between the predicted and actual cooling path of the strip,taking into account the constraints of the cooling equipment′s specific capacity,cooling line length,etc.Results showed that the model algorithm was able to achieve the online cooling path control for dual-phase steel.

  19. Microstructural evolution and mechanical behaviour of surface hardened low carbon hot rolled steel

    Energy Technology Data Exchange (ETDEWEB)

    Tewary, N.K. [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711103 (India); Syed, B. [R and D Division, Tata Steel Limited, Jamshedpur 831007 (India); Ghosh, S.K., E-mail: skghosh@metal.becs.ac.in [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711103 (India); Kundu, S. [R and D Division, Tata Steel Limited, Jamshedpur 831007 (India); Shariff, S.M.; Padmanabham, G. [Centre for Laser Processing, ARCI-Hyderabad, Balapur PO, AP 500005 (India)

    2014-06-01

    Surface hardening of low carbon hot rolled C–Mn steel has been successfully performed by high power diode laser with an achievable case depth of about 300 μm. The laser treated samples have been characterised using optical microscope, scanning electron microscope, transmission electron microscope, and X-ray diffraction techniques. Higher hardness level is achieved in laser surface hardened zone (≈300 HV) than in the base alloy region (≈140 HV). The variation in hardness as a function of distance across the laser tracks is observed during multi-track laser hardening. Laser hardened steel sheets show enhanced mechanical strength (YS: 383–443 MPa, UTS: 476–506 MPa) with the lowering of percentage total elongation (23–28%) compared to the base alloy (YS: 351 MPa, UTS: 450 MPa and total elongation is 32%). Strain hardening exponent (‘n’) has been evaluated from true tensile stress–strain diagram and it shows a similar nature for both base alloy and laser treated steels. The microstructure in the base alloy region consists of a mixture of ferrite and pearlite, whereas predominantly lath martensite is present in the laser hardened surface layer. The improvement of mechanical strength is discussed in terms of the formation of this hardened layer on the surface.

  20. Cooling hot rolling steel strip using combined tactics

    Institute of Scientific and Technical Information of China (English)

    Li Peng; Qing Li; Zhou Zhou

    2008-01-01

    The coiling temperature control of a typical steel strip mill was investigated. Due to the high speed of a strip and complex circumstance, it is very hard to set up a cooling model with high accuracy. A simplified dynamic model was proposed, based on which a cooling control scheme with combined feedforward, feedback and adaptive algorithms was developed. Meanwhile, the genetic algorithms were used for the optimization of model parameters. Simulations with a model validated using actual plant data were conducted, and the results have confirmed the effectiveness of the proposed control methods. At last, a simulation system for coiling temperature control was developed. It can be used for new product trials and newcomer training.

  1. Development of centrifugal casting high speed steel rolls

    Institute of Scientific and Technical Information of China (English)

    Hanguang Fu; Aimin Zhao; Jiandong Xing

    2003-01-01

    The present study aims at developing the high speed steel (HSS) as roll materials to replace the traditional roll materials such as the alloy cast iron and powder metallurgical (PM) hard alloy. The HSS roll billet was formed by centrifugal casting, and the billet was rough machined after soften annealing heat treatment, then it was quenched and tempered to get suitable hardness and toughness. After that the HSS roll was finish machined to the final dimension of φ285 mm in the outer diameter, φ160 mm in the inner diameter and 120 mm in width and its surface hardness was tested. Finally the HSS roll was used in high speed wire rod mill. The test results show that a high and homogeneous hardness can obtain on the work surface of HSS rolls, the surface hardness is 63-65HRC and its variation is smaller than 2HRC. The impact toughness of this kind of HSS is about 16 J/cra2. The results of on-line service investigation in high speed wire rod mill indicate that the HSS rolls have excellent wear resistance, the steel rolling quantity per mm of HSS rolls is 3120 t, the service life-span of HSS rolls is 4 times longer than that of high chromium cast iron rolls and it is close to that of the PM hard alloy rolls. The manufacturing burden of HSS rolls is obviously lower than that of the PM hard alloy rolls, it is only 25% of that of the PM hard alloy rolls.

  2. Warm deformation mechanism of hot-rolled Mg alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Tension attachment of high temperature microscopy was proposed to research the microstructure evolution and plastic behavior of AZ31 magnesium, alloy in a temperature range of 473-523 K and a load range of 80-160 N. Transmission electron microscopy(TEM) was utilized to observe the morphology of twins after deformation process. The results show that as ZenerHollomon parameter Z increases (temperature falls, strain rate rises), the peak stress obviously increases, while the ductility tends to become worse. A great amount of twins can be found at moderate temperatures. Therefore, basal slip, a+c non-basal slipping and twinning are considered the dominant mechanisms at moderate temperatures. Some DRXed grains can be observed in the twinned regions and grain boundaries, suggesting both twinning-induced DRX and continuous DRX occurs in the deformation process.

  3. Effect of intermediate annealing on the microstructure and mechanical property of ZK60 magnesium alloy produced by twin roll casting and hot rolling

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Hongmei, E-mail: hmchen@just.edu.cn [Provincial Key Lab of Advanced Welding Technology, Jiangsu University of Science and Technology, Zhenjiang 212003 (China); Zang, Qianhao [Provincial Key Lab of Advanced Welding Technology, Jiangsu University of Science and Technology, Zhenjiang 212003 (China); Yu, Hui [School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300132 (China); Zhang, Jing [School of Metallurgical and Materials Engineering, Jiangsu University of Science and Technology, Zhang Jiagang 215600 (China); Jin, Yunxue [Provincial Key Lab of Advanced Welding Technology, Jiangsu University of Science and Technology, Zhenjiang 212003 (China)

    2015-08-15

    Twin roll cast (designated as TRC in short) ZK60 magnesium alloy strip with 3.5 mm thickness was used in this paper. The TRC ZK60 strip was multi-pass rolled at different temperatures, intermediate annealing heat treatment was performed when the thickness of the strip changed from 3.5 mm to 1 mm, and then continued to be rolled until the thickness reached to 0.5 mm. The effect of intermediate annealing during rolling process on microstructure, texture and room temperature mechanical properties of TRC ZK60 strip was studied by using OM, TEM, XRD and electronic universal testing machine. The introduction of intermediate annealing can contribute to recrystallization in the ZK60 sheet which was greatly deformed, and help to reduce the stress concentration generated in the rolling process. Microstructure uniformity and mechanical properties of the ZK60 alloy sheet were also improved; in particular, the room temperature elongation was greatly improved. When the TRC ZK60 strip was rolled at 300 °C and 350 °C, the room temperature elongation of the rolled sheet with 0.5 mm thickness which was intermediate annealed during the rolling process was increased by 95% and 72% than that of no intermediate annealing, respectively. - Highlights: • Intermediate annealing was introduced during hot rolling process of twin roll cast ZK60 alloy. • Intermediate annealing can contribute to recrystallization and reduce the stress concentration in the deformed ZK60 sheet. • Microstructure uniformity and mechanical properties of the ZK60 sheet were improved, in particular, the room temperature elongation. • The elongation of the rolled ZK60 sheet after intermediate annealed was increased by 95% and 72% than that of no intermediate annealing.

  4. Precipitation behavior of Nb in hot-rolled Nb-microalloyed TRIP steel during high-temperature deformation%热轧Nb微合金化TRIP钢高温区变形过程中Nb的析出行为

    Institute of Scientific and Technical Information of China (English)

    冯庆晓; 李龙飞; 杨王玥; 孙祖庆

    2015-01-01

    ABSTRACT Hot-rolled TRIP steel with 0.038% Nb was thermomechanically processed on a Gleeble simulation test machine. The microstructural evolution and the precipitation behavior of Nb were analyzed by optical microscopy, scanning electron microscopy, and transmission electron microscopy. The amount of Nb in solution/precipitation was quantitatively measured by inductively coupled plas-ma optical emission spectrometry ( ICP-OES) . After austenization at 1250℃ for 5 min, about 70% of added Nb is dissolved into aus-tenite. During hot deformation in the austenitic recrystallized region above 1000℃, only 3% of dissolved Nb precipitates, which is too little to retard static recrystallization of austenite, and then the austenite grain size is markedly refined. Before hot deformation in the austenitic non-recrystallized region at 900℃, the fraction of precipitated Nb is up to 9%, which retards static recrystallization of aus-tenite after hot deformation and results in pancaked austenite grains. Hot deformation in the austenitic non-recrystallized region accel-erates the γ→αtransformation and refines the ferrite grains. After controlled-cooling to 650℃, there are still 48% and 40% of added Nb in solution after thermomechnical processing for recrystallized austenite and deformed austenite, respectively.%通过Gleeble热模拟实验研究了含0.038% Nb (质量分数)的热轧TRIP钢在高温奥氏体区的热加工工艺,借助光学显微镜、扫描电镜和透射电镜分析了组织演变和Nb的析出行为,并利用电感耦合等离子体发射光谱仪定量分析了Nb的固溶/析出程度.在1250℃奥氏体化5 min后添加Nb有70%固溶于奥氏体.在1000℃以上的奥氏体再结晶区变形过程中Nb的析出量仅占总固溶量的3%,不能有效抑制静态再结晶,奥氏体晶粒得到明显细化.在900℃的奥氏体未再结晶区变形前析出Nb量已达到总固溶量的9%,再结晶被抑制而获得拉长状奥氏体.奥氏

  5. THE METHOD OF ROLL SURFACE QUALITY MEASUREMENT FOR CONTINUOUS HOT DIP ZINC COATED STEEL SHEET PRODUCTION LINE

    Directory of Open Access Journals (Sweden)

    Ki Yong Choi

    2015-01-01

    Full Text Available The present paper describes a developed analyzing system of roll surface during the process of continuous hot dip zinc coated steel sheet production line, in particular, adhering problem by transferred inclusions from roll to steel sheet surface during annealing process so called the pickup. The simulated test machine for coated roll surface in processing line has been designed and performed. The system makes it possible to analyze roll surface condition according to pickup phenomena from various roll coatings concerning operating conditions of hearth rolls in annealing furnace. The algorithm of fast pickup detection on surface is developed on the base of processing of several optical images of surface. The parameters for quality estimation of surface with pickups were developed. The optical system for images registration and image processing electronics may be used in real time and embed in processing line.

  6. Application of FEM to Hot Continuous Rolling Process for Inconel 718 Alloy Round Rod

    Institute of Scientific and Technical Information of China (English)

    SUI Feng-li; CHEN Li-qing; LIU Xiang-hua; XU Li-xia

    2009-01-01

    A finite element model for coupled thermo-mechanical analysis has been developed in hot continuous rolling process for Inconel 718 alloy round rod with diameter of 45 ram. The stability of this alloy is discussed by integration of FEM and processing map reported in literatures. The result shows that the stability of Inconel 718 alloy is analyzed effectively during that process and good stability appears as the initial temperature is 960 ℃ and the initial velocity is from 0. 15 to 0. 45 m · s-1 or the initial temperature is 980 "C and the initial velocity is from 0. 15 to 0. 25 m · s-1.

  7. Microstructure evolution in hot rolled 7075 Al via friction stir processing

    Science.gov (United States)

    Guo, Mei Ling; Tan, Ming Jen; Liu, Feng Chao; Song, Xu; Chua, Beng Wah

    2016-10-01

    Friction stir processed (FSP) hot rolled 7075 Al alloy with grain size of 5.2 μm was investigated in the temperature range 350 °C-500 °C and strain rates from 3x10-4 to 10-1 s-1. Maximum superplastic elongation of 776.4 % was achieved at 500 °C and strain rate 10-3 s-1. The microstructure evolution of FSP 7075 Al during superplastic deformation was studied by electron backscatter diffraction (EBSD). Further analyses of superplastic results indicated the main deformation mechanism of FSP 7075 Al was grain boundary sliding (GBS).

  8. Recrystallization and texture evolution during hot rolling of copper, studied by a multiscale model combining crystal plasticity and vertex models

    Science.gov (United States)

    Mellbin, Y.; Hallberg, H.; Ristinmaa, M.

    2016-10-01

    A multiscale modeling framework, combining a graph-based vertex model of microstructure evolution with a GPU-parallelized crystal plasticity model, was recently proposed by the authors. Considering hot rolling of copper, the full capabilities of the model are demonstrated in the present work. The polycrystal plasticity model captures the plastic response and the texture evolution during materials processing while the vertex model provides central features of grain structure evolution through dynamic recrystallization, such as nucleation and growth of individual crystals. The multiscale model makes it possible to obtain information regarding grain size and texture development throughout the workpiece, capturing the effects of recrystallization and heterogeneous microstructure evolution. Recognizing that recrystallization is a highly temperature dependent phenomenon, simulations are performed at different process temperatures. The results show that the proposed modeling framework is capable of simultaneously capturing central aspects of material behavior at both the meso- and macrolevel. Detailed investigation of the evolution of texture, grain size distribution and plastic deformation during the different processing conditions are performed, using the proposed model. The results show a strong texture development, but almost no recrystallization, for the lower of the investigated temperatures, while at higher temperatures an increased recrystallization is shown to weaken the development of a typical rolling texture. The simulations also show the influence of the shear deformation close to the rolling surface on both texture development and recrystallization.

  9. Interdiffusion studies on hot rolled U-10Mo/AA1050

    Directory of Open Access Journals (Sweden)

    Adonis Marcelo Saliba-Silva

    2012-12-01

    Full Text Available The U-Mo alloys are investigated with the goal to become nuclear material to fabricate high-density fuel elements for high performance research reactors. The enrichment level (20% 235U suggests that the U-Mo alloys should be between 6 to 10 wt. (%, which can reach up to 9 gU.cm-3 in fuel density. Nevertheless, the U-Mo alloys are very reactive with Al. Interdiffusion reaction products are formed since nuclear fission promotes chemical interaction layer during operation, leading to potential structural failure. Present studies were made with treated hot rolled diffusion couples of U-10Mo inserted in Al (AA1050. The U-10Mo/AA1050 pairs were treated in two temperatures (150 ºC and 550 ºC with three soaking times (5, 40 and 80 hours. From microstructure analyses, rapid diffusion of Al happened inside U-10Mo in the first heating at 540 ºC during 15 minutes, reaching 8 at% Al in a range of 170 μm towards U-10Mo. Longer time at 550 ºC treatment maintain this level of Al-content up to 1000 μm inside U-10Mo. In this study, the results suggested the formation of a barrier made by residual elements, which promoted little interdiffusion phenomena between U-10Mo and alloy AA1050. Silicon co-diffusion with Al, along the interdiffusion line, is thought to be an important indication for this interdiffusion blockage.

  10. Numerical Simulation of Cu/Fe/Cu Thin Plate Hot-roll Bonding Based on the Platform of High Performance Computation%高性能计算平台在铜铁薄板热轧复合数值模拟中的应用

    Institute of Scientific and Technical Information of China (English)

    林高用; 周玉雄; 邹艳明; 杨益航

    2011-01-01

    基于高性能计算平台,利用ABAQUS有限元软件首次对Cu/Fe/Cu薄板进行了热轧复合模拟.应用高性能计算平台不仅大大地提高了计算效率,而且还提高了计算精度.通过模拟仿真,获得了轧制复合过程的应力应变场和温度场变化,对热轧过程有更清晰的认识;通过与实验对比,数值模拟与实验结果吻合良好,复合板各层厚度变化误差在5%左右,可对原始板料的厚度提供参考,同时对工艺的制定提供良好的理论指导.%With the help of finite element method software ABAQUS, numerical simulation of the copper/ steel/copper thin plate hot-roll bonding has been carried out based on the platform of high performance computation (HPC). It could improve the compute efficient dramatically and increase the compute precision with the aid of HPC. The stress and strain field and also the temperature field were obtained by simulation during the rolling process which bring us a more clearly understand about the hot rolling process; the simulation result are well agree with experiment through contrast between simulation and experiment, the error of the variation in thickness of each layer are 5%, which could provide a reference for initial thickness of the thin plate and also provide a good theoretical conduct at the same time.

  11. Flow stress equation for multipass hot-rolling of aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A series of simple axisymmetric compression tests were carried out on the computer servo-controlled Gleeble 1 500 machine when strain rates ranged between 0.05-25 s-1 and deformation temperature 300-500 ℃. The results show that flow stress is related to the Zener-Hollonom parameter Z and strain, as well as the static recrystallization fraction between passes during multipass hot deformation of 5182 aluminum alloy. Hence, a modified exponential flow stress equation was presented by considering the values of lnA and β as functions of strain, and by using the uniform softening method and incorporating the static recrystallization fraction between passes to consider the effects of residual strain during multipass hot-rolling of 5182 aluminum alloy. The validity of the equation was examined by a typical non-isothermal multipass deformation test.

  12. High speed twin roll casting of 6061 alloy strips

    OpenAIRE

    T. Haga; Sakaguchi, H.; H. Watari; S. Kumai

    2008-01-01

    Purpose: of this paper is to clear the possibility of high speed roll casting of thin strips of two aluminum alloys:6061 and recycled 6061. Mechanical properties of the roll cast 6061 and recycled 6061 strips were investigated inthe frame of this purpose.Design/methodology/approach: Methods used in the present study were high speed twin roll caster and lowtemperature casting. These methods were used to realize rapid solidification and increase the casting speed.Findings: are that 6061 and rec...

  13. Microstructure-Texture-Mechanical Properties in Hot Rolling of a Centrifugal Casting Ring Blank

    Science.gov (United States)

    Qin, Fang-cheng; Li, Yong-tang; Qi, Hui-ping; Ju, Li

    2016-03-01

    Deformation characteristic of centrifugal casting 25Mn steel was investigated by compression tests, and then processing maps were established. According to the deformation parameters identified from the established processing maps and hot ring rolling (HRR) process, the industrial test for the 25Mn ring blank was performed. Optical microscope (OM) and electron backscatter diffraction (EBSD) techniques were used for detecting grain boundary features and textures of deformation structures. The morphologies and mechanisms of tensile and impact fracture were revealed. The results show that softening effect plays a dominant role in higher temperatures of 1050-1150 °C and strain rates lower than 0.1 s-1. The average grain size of the rolled 25Mn ring is about 28 μm, but the grains are more coarse and inhomogeneous on the middle layer than that on rest of the areas. The texture on the outer layer is characterized by strong {110} and weak {112} , followed by {001} and {001} on the inner layer and {110} on the center layer, which is mainly associated with the shear deformation. The rolled ring with precise geometrical dimensions and sound mechanical properties is fabricated by HRR. Tensile fracture is composed of clear river-shaped pattern and a little dimple near the inner layer and outer layer, and the fracture mechanism is mainly quasi-cleavage fracture, accompanied by dimple fracture. The morphologies of impact fracture consist of tear ridge and cleavage platform.

  14. Mechanism of hot-rolling crack formation in lean duplex stainless steel 2101

    Institute of Scientific and Technical Information of China (English)

    Zhi-hui Feng; Jing-yuan Li; Yi-de Wang

    2016-01-01

    The thermoplasticity of duplex stainless steel 2205 (DSS2205) is better than that of lean duplex steel 2101 (LDX2101), which un-dergoes severe cracking during hot rolling. The microstructure, microhardness, phase ratio, and recrystallization dependence of the deforma-tion compatibility of LDX2101 and DSS2205 were investigated using optical microscopy (OM), electron backscatter diffraction (EBSD), Thermo-Calc software, and transmission electron microscopy (TEM). The results showed that the phase-ratio transformations of LDX2101 and DSS2205 were almost equal under the condition of increasing solution temperature. Thus, the phase transformation was not the main cause for the hot plasticity difference of these two steels. The grain size of LDX2101 was substantially greater than that of DSS2205, and the microhardness difference of LDX2101 was larger than that of DSS2205. This difference hinders the transfer of strain from ferrite to austenite. In the rolling process, the ferrite grains of LDX2101 underwent continuous softening and were substantially refined. However, although little recrystallization occurred at the boundaries of austenite, serious deformation accumulated in the interior of austenite, leading to a substantial increase in hardness. The main cause of crack formation is the microhardness difference between ferrite and austenite.

  15. PREDICTION OF CARBON CONCENTRATION AND FERRITE VOLUME FRACTION OF HOT-ROLLED STEEL STRIP DURING LAMINAR COOLING

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    A phase transformation model was presented for predicting the phase fraction transformed and the carbon concentration in austenite for austenite to ferrite transformation during laminar cooling on run-out table in hot rolling strip mill. In this model, the parameter k in Avrami equation was developed for carbon steels. The wide range of chemical composition, the primary austenite grain size, and the retained strain were taken into account. It can be used to predict the ferrite volume fraction and the carbon concentration in austenite of hot-rolled steel strip during laminar cooling on run-out table. The coiling temperature controlling model was also presented to calculate the temperature of steel strip. The transformation kinetics of austenite to ferrite and the evolution of carbon concentration in austenite at different temperatures during cooling were investigated in the hot rolled Q235B strip for thickness of 9.35, 6.4, and 3.2mm. The ferrite volume fraction along the length of the strip was also calculated. The calculated ferrite volume fraction was compared with the log data from hot strip mill and the calculated results were in agreement with the experimental ones. The present study is a part of the prediction of the mechanical properties of hot-rolled steel strip, and it has already been used on-line and off-line in the hot strip mill.

  16. Tribological and corrosion behaviors of warm- and hot-rolled Ti-13Nb-13Zr alloys in simulated body fluid conditions

    Directory of Open Access Journals (Sweden)

    Lee T

    2015-10-01

    Full Text Available Taekyung Lee,1 Eshaan Mathew,2 Santhosh Rajaraman,2 Geetha Manivasagam,2 Ashok Kumar Singh,3 Chong Soo Lee4 1Department of Mechanical Engineering, Northwestern University, Evanston, IL, USA; 2Centre for Biomaterials Science and Technology, School for Mechanical and Building Sciences, Vellore Institute of Technology, Vellore, Tamil Nadu, India; 3Defense Metallurgical Research Laboratory, Hyderabad, India; 4Graduate Institute of Ferrous Technology (GIFT, Pohang University of Science and Technology (POSTECH, Pohang, Republic of Korea Abstract: Development of submicrocrystalline structure in biomedical alloy such as Ti-13Nb-13Zr (in wt% through warm-rolling process has been found to enhance mechanical properties compared to conventional thermomechanical processing routes including hot-rolling process. The present study investigated the tribological and corrosion behaviors of warm-rolled (WR and hot-rolled Ti-13Nb-13Zr alloys which have not been studied to date. Both tribological and corrosion experiments were carried out in simulated body fluid conditions (Hank’s solution at 37°C based on the fact that the investigated alloys would be used in a human body as orthopedic implants. The WR Ti-13Nb-13Zr demonstrated a submicrocrystalline structure that provided a significant enhancement in hardness, strength, and corrosion resistance. Meanwhile, there was no notable difference in wear resistance between the WR and hot-rolled samples despite the different microstructure and hardness. The present study confirmed the enormous potential of WR Ti-13Nb-13Zr with not only great mechanical properties but also high corrosion resistance in the simulated body fluid. Keywords: titanium alloy, multi-pass caliber-rolling, grain refinement, tribology, corrosion

  17. Study of the influence between the strength of antibending of working rolls on the widening during hot rolling of thin sheet metal

    Directory of Open Access Journals (Sweden)

    U. Muhin

    2016-07-01

    Full Text Available Based on the variation principle of Jourdan was developed a mathematical model of the process of widening freely in hot rolling of thin sheet metal. The principle applies to rigid-plastic materials and for the cinematically admissible area of speeds. The developed model allows to study the distribution of the widening on the length of the deformation zone depending on the parameters of the rolling process and sheet metal. Results are obtained, characterizing the size of the widening and effectiveness of the process control on tension at the entrance and exit from the stand. The widening is dependent on the strength of anti bending.

  18. Effect of Cooling Method on Microstructure and Mechanical Properties of Hot-Rolled C-Si-Mn TRIP Steel%Effect of Cooling Method on Microstructure and Mechanical Properties of Hot-Rolled C-Si-Mn TRIP Steel

    Institute of Scientific and Technical Information of China (English)

    LIU Ji-yuan; ZHANG Zi-cheng; ZHU Fu-xian; LI Yan-mei; Manabe Ken-ichi

    2012-01-01

    The controlled cooling technology following hot rolling process is a vital factor that affects the final micro- structure and mechanical properties of the hot-rolled transformation induced plasticity (TRIP) steels. In the present study, low alloy C-Si-Mn TRIP steel was successfully fabricated by hot rolling process with a 4450 hot roiling mill. To maximize the volume fraction and stability of retained austenite of the steel, two different cooling methods (aircooling and ultra-fast cooling "AC-UFC" and ultrmfast cooling, air cooling and ultra-fast cooling "UFC-AC-UFC") were conducted. The effects of the cooling method on the microstructure of hot-rolled TRIP steel were investigated via optical microscope, transmission electron microscope and conversion electron Mossbauer spectroscope. The mechanical properties of the steel were also evaluated by conventional tensile test. The results indicated that ferrite and bainite in the microstructure were refined with the cooling method of UFC-AC-UFC. The morphology of retained austenite was also changed from small islands distributing in bainite district (obtained with AC-UFC) to granular shape locating at the triple junction of the ferrite grain boundaries (obtained with UFC-AC-UFC). As a result, the TRIP steel with a content of retained austenite of 11. 52%, total elongation of 32% and product of tensile strength and total elongation of 27 552 MPa·% was obtained.

  19. Effect of microstructure on the fatigue of hot-rolled and cold-drawn NiTi shape memory alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gall, Ken [Department of Materials Science and Engineering, Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, GA 30332 (United States)], E-mail: ken.gall@mse.gatech.edu; Tyber, Jeff; Wilkesanders, Geneva [Department of Materials Science and Engineering, Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, GA 30332 (United States); Robertson, Scott W.; Ritchie, Robert O. [Department of Materials Science and Engineering, University of California, Berkeley, CA 94720 (United States); Maier, Hans J. [Lehrstuhl fuer Werkstoffkunde (Materials Science), University of Paderborn, 33095 Paderborn (Germany)

    2008-07-15

    We present results from a systematic study linking material microstructure to monotonic and fatigue properties of NiTi shape memory alloys. We consider Ni-rich materials that are either (1) hot rolled or (2) hot rolled and cold drawn. In addition to the two material processing routes, heat treatments are used to systematically alter material microstructure giving rise to a broad range of thermal, monotonic and cyclic properties. The strength and hardness of the austenite and martensite phases initially increase with mild heat treatment (300 deg. C), and subsequently decrease with increased aging temperature above 300 deg. C. This trend is consistent with transmission electron microscopy observed precipitation hardening in the hot-rolled material and precipitation hardening plus recovery and recrystallization in the cold-drawn materials. The low-cycle pseudoelastic fatigue properties of the NiTi materials generally improve with increasing material strength, although comparison across the two product forms demonstrates that higher measured flow strength does not assure superior resistance to pseudoelastic cyclic degradation. Fatigue crack growth rates in the hot-rolled material are relatively independent of heat treatment and demonstrate similar fatigue crack growth rates to other NiTi product forms; however, the cold-drawn material demonstrates fatigue threshold values some 5 times smaller than the hot-rolled material. The difference in the fatigue performance of hot-rolled and cold-drawn NiTi bars is attributed to significant residual stresses in the cold-drawn material, which amplify fatigue susceptibility despite superior measured monotonic properties.

  20. Noncontact conductivity and dielectric measurement for high throughput roll-to-roll nanomanufacturing

    OpenAIRE

    Orloff, Nathan D.; Long, Christian J; Jan Obrzut; Laurent Maillaud; Francesca Mirri; Kole, Thomas P.; McMichael, Robert D.; Matteo Pasquali; Stranick, Stephan J.; J. Alexander Liddle

    2015-01-01

    Advances in roll-to-roll processing of graphene and carbon nanotubes have at last led to the continuous production of high-quality coatings and filaments, ushering in a wave of applications for flexible and wearable electronics, woven fabrics, and wires. These applications often require specific electrical properties, and hence precise control over material micro- and nanostructure. While such control can be achieved, in principle, by closed-loop processing methods, there are relatively few n...

  1. A Study on Compressive Anisotropy and Nonassociated Flow Plasticity of the AZ31 Magnesium Alloy in Hot Rolling

    Directory of Open Access Journals (Sweden)

    Guoqiang Wang

    2014-01-01

    Full Text Available Effect of anisotropy in compression is studied on hot rolling of AZ31 magnesium alloy with a three-dimensional constitutive model based on the quadratic Hill48 yield criterion and nonassociated flow rule (non-AFR. The constitutive model is characterized by compressive tests of AZ31 billets since plastic deformations of materials are mostly caused by compression during rolling processes. The characterized plasticity model is implemented into ABAQUS/Explicit as a user-defined material subroutine (VUMAT based on semi-implicit backward Euler's method. The subroutine is employed to simulate square-bar rolling processes. The simulation results are compared with rolled specimens and those predicted by the von Mises and the Hill48 yield function under AFR. Moreover, strip rolling is also simulated for AZ31 with the Hill48 yield function under non-AFR. The strip rolling simulation demonstrates that the lateral spread generated by the non-AFR model is in good agreement with experimental data. These comparisons between simulation and experiments validate that the proposed Hill48 yield function under non-AFR provides satisfactory description of plastic deformation behavior in hot rolling for AZ31 alloys in case that the anisotropic parameters in the Hill48 yield function and the non-associated flow rule are calibrated by the compressive experimental results.

  2. High speed twin roll caste for aluminum alloy thin strip

    Directory of Open Access Journals (Sweden)

    T. Haga

    2007-09-01

    Full Text Available Purpose: In the present study, effectiveness of a high-speed twin roll caster for recycling aluminum alloy was investigated.Design/methodology/approach: The effects of the high-speed twin roll caster on alleviating the deterioration of mechanical properties by impurities were investigated. Properties of the cast strip were investigated by metalography, a tension test, and a bending test.Findings: A vertical type twin roll caster for strip casting of aluminum alloys was devised. The strip, which was thinner than 3 mm, could be cast at speeds higher than 60 m/min. Features of the twin roll casters are as below. Copper rolls were used and lubricant was not used in order to increase the casting speed. A casting nozzle was used to set the solidification length precisely. Heat transfer between melt and the roll was improved by hydrostatic pressure of the melt. Separating force was very small in order to prevent sticking of the strip to the roll. Low superheat casting was carried out in order to improve microstructure of the strip. In the present study, effectiveness of a high-speed and high-cooling rate twin roll caster of the present study for recycling aluminum alloy was investigated. Fe was added as impurity to 6063 and A356. The roll caster of the present study was useful to decrease the influence of impurity of Fe.Research limitations/implications: A high-speed twin roll caster of vertical type was designed and assembled to cast aluminum alloy thin strip.Originality/value: The results demonstrate that the high-speed twin roll caster can improve the deterioration by impurities.

  3. Controlled Rolling and Controlled Cooling Technology of Ultra-High Strength Steel with 700 Mpa Grade

    Institute of Scientific and Technical Information of China (English)

    QI Shi-ze; ZHANG Pi-jun; DU Lin-xiu; LIU Xiang-hua; WANG Guo-dong

    2004-01-01

    With Gleeble-1500 system, the influences of rolling temperature, finishing temperature and cooling rate on the mechanical properties of two ultra-high strength steels were analyzed. The microstructure of the hot rolled specimens was observed by optical microscope, TEM and SEM. The TRIP of HSLA steels was studied. The results show that the yield stress of 700 Mpa can be reached for two steels. The controlled rolling and controlled cooling technology has different effects on two steels, but it is rational to adopt finishing temperature 800 ℃ for both of them. The microstructure of the steels is mainly bainite, and the influence factors of mechanical properties are the size of bainite, and the size, distribution, composition and morphology of secondary phases. The deformation of high molybdenum steels at a high temperature with a high cooling rate would promote TRIP.

  4. Hardness loss and microstructure evolution of 90% hot-rolled pure tungsten at 1200-1350°C

    DEFF Research Database (Denmark)

    Yu, Ming; Wang, Kang; Zan, Xiang

    2017-01-01

    Tungsten is a promising plasma-facing material because of its low sputtering yield, high melting point and high thermal conductivity. The hardness loss and microstructure evolution of pure tungsten hot-rolled to 90% thickness reduction is investigated by isothermal annealing at temperature range...... of 1200-1350°C. Changes in the mechanical properties caused by recovery and recrystallization during heat treatment are detected by Vickers hardness measurements. Additionally, the microstructural evolution is analyzed with light optical microscopy and X-ray diffraction. The results indicate...... that the hardness evolution can be divided into two stages: recovery and recrystallization. Recrystallization of W90 in the temperature range of 1200 to1350°C is governed by the same activation energy as grain boundary diffusion. The average recrystallized grain size is larger for lower annealing temperatures....

  5. 热轧板凸度控制实践分析%Analysis about Crown Control of Hot Rolled Plate

    Institute of Scientific and Technical Information of China (English)

    曾尚武; 李激光

    2011-01-01

    To the problem of hot rolled plate crown control, the influence of rolling load, bending force, roll thermal expansion, roll crown, roll wear, strip edge drop and wedge on plate crown were researched. The results show that the plate crown is deduced by the load of F3, F6 mill, the roll crown, the edge drop, the wedge absolute value decreasing and the load of F2 , F4, F5 mill, the bending force increasing. The roll thermal crown was formed within 30min. The plate crown was affected by roll uneven wear.%针对热轧板凸度控制问题,研究了轧制负荷、弯辊力、轧辊热膨胀、原始辊凸度、轧辊磨损、边缘降及楔形对板凸度的影响.结果表明,F3、F6机架负荷减小、F2、F4与F5机架负荷增大、弯凸度力增大、辊凸度减小、边缘降减小及楔形绝对值减小均可使带钢板凸度减小,轧辊热凸度约30min基本形成,轧辊不均匀磨损直接影响带钢板凸度.

  6. Prediction of Velocity and Deformation Fields During Multipass Plate Hot Rolling by Novel Mixed Analytical-Numerical Met%Prediction of Velocity and Deformation Fields During Multipass Plate Hot Rolling by Novel Mixed Analytical-Numerical Me

    Institute of Scientific and Technical Information of China (English)

    ZHANG Jin-ling; CUI Zhen-shan

    2011-01-01

    An integrated mathematical model is proposed to predict the velocity field and strain distribution during multi-pass plate hot rolling. This model is a part of the mixed analytical-numerical method (ANM) aiming at predic- tion of deformation variables, te

  7. HOT ROLLING OF A FERRITIC STAINLESS STEEL IN A STECKEL MILL: THERMOMECHANICAL AND MICROSTRUCTURAL CARACTERIZATION AND MATHEMATICAL MODELLING OF THE EVOLUTION OF RECRYSTALLIZED VOLUME FRACTION OF FERRITE

    Directory of Open Access Journals (Sweden)

    Willy Schuwarten Júnior

    2013-10-01

    Full Text Available A thermomechanical and a microstructure caracterization and a mathematical model of the evolution of the recrystallized volume fraction of ferrite in hot rolling in a Steckel mill have been carried out here. The proposed model is able to reasonably predict the observed in hot rolling, that is, there is 100% recrystallization of ferrite after roughing and partial recrystallization only after finishing

  8. 镀镍热轧不锈钢复合钢板的特性%Characteristics of Nickel Plating Hot Rolled Stainless Steel Clad Plate

    Institute of Scientific and Technical Information of China (English)

    柳晓东; 陈进

    2015-01-01

    热轧法是当前世界上不锈钢复合钢板的主要生产方法.用热轧法生产不锈钢复合钢板时广泛采用结合界面镀镍.镀镍热轧不锈钢复合钢板有高的结合强度与好的安全性.%Hot rolling process is currently the main process for producing stainless steel clad plates in the world. Nickel plating for bonding interface of stainless steel clad plates is widely used in hot rolling process. The nickel plating for stainless steel clad plates has high bonding strength and good safety.

  9. On the Effects of Hot Forging and Hot Rolling on the Microstructural Development and Mechanical Response of a Biocompatible Ti Alloy

    Directory of Open Access Journals (Sweden)

    Yoshimitsu Okazaki

    2012-08-01

    Full Text Available Zr, Nb, and Ta as alloying elements for Ti alloys are important for attaining superior corrosion resistance and biocompatibility in the long term. However, note that the addition of excess Nb and Ta to Ti alloys leads to higher manufacturing cost. To develop low-cost manufacturing processes, the effects of hot-forging and continuous-hot-rolling conditions on the microstructure, mechanical properties, hot forgeability, and fatigue strength of Ti-15Zr-4Nb-4Ta alloy were investigated. The temperature dependences with a temperature difference (ΔT from β-transus temperature (Tβ for the volume fraction of the α- and β-phases were almost the same for both Ti-15Zr-4Nb-4Ta and Ti-6Al-4V alloys. In the α-β-forged Ti-15Zr-4Nb-4Ta alloy, a fine granular α-phase structure containing a fine granular β-phase at grain boundaries of an equiaxed α-phase was observed. The Ti-15Zr-4Nb-4Ta alloy billet forged at Tβ-(30 to 50 °C exhibited high strength and excellent ductility. The effects of forging ratio on mechanical strength and ductility were small at a forging ratio of more than 3. The maximum strength (σmax markedly increased with decreasing testing temperature below Tβ. The reduction in area (R.A. value slowly decreased with decreasing testing temperature below Tβ. The temperature dependences of σmax for the Ti-15Zr-4Nb-4Ta and Ti-6Al-4V alloys show the same tendency and might be caused by the temperature difference (ΔT from Tβ. It was clarified that Ti-15Zr-4Nb-4Ta alloy could be manufactured using the same manufacturing process as for previously approved Ti-6Al-4V alloy, taking into account the difference (ΔT between Tβ and heat treatment temperature. Also, the manufacturing equivalency of Ti-15Zr-4Nb-4Ta alloy to obtain marketing approval of implants was established. Thus, it was concluded that continuous hot rolling is useful for manufacturing α-β-type Ti alloy.

  10. Warm deformation behavior of hot-rolled AZ31 Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Yin, D.L. [Key Laboratory of Precision Hot Processing of Metals, Harbin Institute of Technology, Harbin 150001 (China)]. E-mail: d_l_yin2000@hit.edu.cn; Zhang, K.F. [Key Laboratory of Precision Hot Processing of Metals, Harbin Institute of Technology, Harbin 150001 (China); Wang, G.F. [Key Laboratory of Precision Hot Processing of Metals, Harbin Institute of Technology, Harbin 150001 (China); Han, W.B. [Key Laboratory of Precision Hot Processing of Metals, Harbin Institute of Technology, Harbin 150001 (China)

    2005-02-15

    Uniaxial tensile test was employed to evaluate the warm deformation properties of hot-rolled AZ31 Mg alloy at a temperature range of 50-200 deg. C and a strain rate range of 1.4 x 10{sup -3} s{sup -1}-1.4 x 10{sup -1} s{sup -1}. The dynamic recrystallization (DRX) and twinning during the warm deformation were observed by optical microscopy (OM) and transmission electronic microscopy (TEM). It is shown that twinning characterized by a compound mode with differently oriented twins intersecting each other is the dominant deformation mechanism at low temperatures and initial deformation stage. The distortion energy accumulated by twinning is the reason for the occurrence of DRX.

  11. Scale formation and descaling in hot rolling of low carbon steel

    Science.gov (United States)

    Basabe Mancheno, Vladimir Vinicio

    In this research, the effects of gas composition, elapsed time of reaction and temperature on scale formation and descaling of low carbon steel were investigated and results were discussed from the viewpoint of the phase composition of the scales, oxidation rates, oxidation mechanisms, adhesion, fracture mechanics, porosity and residual scale. The phase composition and morphology of scales grown under conditions similar to those of reheating furnaces were analyzed. Low carbon steel was oxidized over the temperature range 1000-1250°C in gas mixtures of O 2-CO2-H2O-N2, O2-H 2O-N2 and O2-CO2-N2. The mole fraction of each phase, wustite (FeO), magnetite (Fe3O 4) and hematite (Fe2O3) was determined by the direct comparison method Two types of scales were observed. The first type was a crystalline scale with an irregular outer surface composed mostly of wustite, and a negligible amount of magnetite. The second type was the classical three-layer scale composed of wustite, magnetite and hematite. In general, the experiments showed that the furnace atmosphere, oxidation time and temperature influence the phase composition of the scales. Low carbon steel was oxidized in air over the temperature range 600-1200°C for 120 s to approximate the formation of secondary and tertiary scale in hot rolling. The mole fraction of wustite, magnetite and hematite was determined by the direct comparison method The phase composition of the scales changed with temperature and time. During the initial 30 s of oxidation, wustite was the predominant phase in the temperature range 800-1200°C, and as oxidation proceeded, the percentages of magnetite and hematite increased. In addition, the texture of the scales was investigated by orientation imaging microscopy (OIM); it was found that temperature influences the texture of the scales. The experiments indicated that 850°C is the ideal temperature for the finishing mill in order to reduce surface defects and work roll wear. The adhesion of

  12. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    Science.gov (United States)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  13. Microstructural characterization and formation mechanism of abnormal segregation band of hot rolled ferrite/pearlite steel

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Rui [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Engineering Research Center of Large Size Alloy Structural Steel Bars of Shandong Province, Jinan 250061 (China); School of Materials Science and Engineering, Shandong University of Technology, Zibo 255049 (China); Li, Shengli, E-mail: lishengli@sdu.edu.cn [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Engineering Research Center of Large Size Alloy Structural Steel Bars of Shandong Province, Jinan 250061 (China); Zhu, Xinde [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Ao, Qing [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Engineering Research Center of Large Size Alloy Structural Steel Bars of Shandong Province, Jinan 250061 (China)

    2015-10-15

    In order to further reveal the microstructural characterization and formation mechanism of abnormal segregation band of hot rolled ferrite/pearlite steel, the microstructure of this type steel was intensively studied with Scanning Auger Microprobe (SAM), etc. The results show that severe C–Mn segregation exists in the abnormal segregation band region at the center of hot rolled ferrite/pearlite steel, which results from the Mn segregation during solidification process of the continuous casting slab. The C–Mn segregation causes relative displacement of pearlite transformation curve and bainite transformation curve of C curve in the corresponding region, leading to bay-like shaped C curve. The bay-like shaped C curve creates conditions for the transformation from supercooling austenite to bainite at relatively lower cooling rate in this region. The Fe–Mn–C Atomic Segregation Zone (FASZ) caused by C–Mn segregation can powerfully retard the atomic motion, and increase the lattice reconstruction resistance of austenite transformation. These two factors provide thermodynamic and kinetic conditions for the bainite transformation, and result in the emergence of granular bainitic abnormal segregation band at the center of steel plate, which leads to lower plasticity and toughness of this region, and induces the layered fracture. - Highlights: • Scanning Auger Microprobe (SAM) is applied in the fracture analysis. • The abnormal segregation band region appears obvious C–Mn segregation. • The C–Mn segregation leads to bay-like shaped C curve. • The C–Mn segregation leads to Fe–Mn–C Atomic Segregation Zone.

  14. 77 FR 25404 - Certain Hot-Rolled Carbon Steel Flat Products From India: Rescission of Antidumping Duty...

    Science.gov (United States)

    2012-04-30

    ... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Rescission of... products from India for the period December 1, 2010, through November 30, 2011. See Antidumping or... India: Customs and Border Protection Data for Selection of Respondents for Individual Review,''...

  15. Microstructure and tensile properties of hot-rolled Zr{sub 50}–Ti{sub 50} binary alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Y.K. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Liang, S.X. [College of Equipment Manufacture, Hebei University of Engineering, Handan 056038 (China); Jing, R. [College of Material Science and Engineering, Shaanxi University of Technology, Hanzhong 723001 (China); Jiang, X.J.; Ma, M.Z.; Tan, C.L. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Liu, R.P., E-mail: riping@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China)

    2015-01-05

    A series of Zr{sub 50}–Ti{sub 50} (at%) alloy specimens with different treatments was prepared. Tensile test, X-ray diffraction (XRD), optical microstructure, scanning electron microscopy (SEM) and transmission electron microscopy (TEM) analyses were performed to investigate alloy tensile properties and microstructure. Hot-rolling process was found to have a remarkable strengthening effect. The tensile strength of hot-rolled specimens had an increase of 37% compared with solution-treated specimen (undeformed). All specimens exhibited α′-Zr structures and similar microstructures. However, a significant plasticity difference was observed in the Zr{sub 50}–Ti{sub 50} hot-rolled specimens with different cooling rates. Detailed TEM microstructural analysis showed that the morphology of twins in the hot-rolled specimens was different. Most of the twins were nano-twins. It was found that the twins had effective on Zr{sub 50}–Ti{sub 50} alloy plasticity, in the meantime significant effects on tensile properties due to the complicated interactions between twin boundaries and dislocations. All these findings in this work may provide a new strengthening mechanism for Zirconium-based alloys.

  16. 78 FR 40429 - Certain Hot-Rolled Carbon Steel Flat Products From India: Rescission of Countervailing Duty...

    Science.gov (United States)

    2013-07-05

    ... Countervailing Duty Administrative Reviews and Request for Revocation in Part, 78 FR 6291 (January 30, 2013... Reviews and Request for Revocation in Part, 78 FR 25418, 25422 (May 1, 2013). U.S. Steel and Nucor... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Rescission...

  17. 3D FE Analysis of Thermal Behavior of Billet in Rod and Wire Hot Continuous Rolling Process

    Institute of Scientific and Technical Information of China (English)

    YUAN Si-yu; ZHANG Li-wen; LIAO Shu-lun; QI Min; ZHEN Yu; GUO Shu-qi

    2007-01-01

    An FE model was developed to study thermal behavior during the rod and wire hot continuous rolling process. The FE code MSC.Marc was used in the simulation using implicit static arithmetic. The whole rolling process of 30 passes was separated and simulated with several continuous 3D elastic-plastic FE models. A rigid pushing body and a data transfer technique were introduced into this model. The on-line experiments were conducted on 304 stainless steel and GCr15 steel hot continuous rolling process to prove the results of simulation by implicit static FEM. The results show that the temperature results of finite element simulations are in good agreement with experiments, which indicate that the FE model developed in this study is effective and efficient.

  18. Layer texture of hot-rolled BCC metals and its significance for stress-corrosion cracking of main gas pipelines

    Science.gov (United States)

    Perlovich, Yu. A.; Isaenkova, M. G.; Krymskaya, O. A.; Morozov, N. S.

    2016-10-01

    Based on data of X-ray texture analysis of hot-rolled BCC materials it was shown that the layerwise texture inhomogeneity of products is formed during their manufacturing. The effect can be explained by saturation with interstitial impurities of the surface layer, resulting in dynamical deformation aging (DDA). DDA prevents the dislocation slip under rolling and leads to an increase of lattice parameters in the external layer. The degree of arising inhomogeneity correlates with the tendency of hot-rolled sheets and obtained therefrom tubes to stress-corrosion cracking under exploitation, since internal layers have a compressive effect on external layers, and prevents opening of corrosion cracks at the tube surface.

  19. Correlation of morphological anisotropy and Lankford value of deep drawing sheets hot-rolled by compact strip production

    Science.gov (United States)

    Li, Shu-li; Wu, Run; Wei, Yuan-zheng; Wu, Zhi-fang; Zhou, Xue-jun; Zhang, Yong-fu; Xu, Guang

    2012-10-01

    Cold-rolled steel sheets in automotive applications require an excellent deep draw ability, which is characterized by the Lankford value ( r-value). In this study, a correlation was identified between r-value and pancake-shaped grain flatness which is indicated as the ratio of grain diameter in the rolling direction (RD) and normal direction (ND) of sheets ( d r/ d n). A mathematical model ( {r = e^{0.345( {d_n^{ - 1/2} - d_r^{ - 1/2} } )} } ) was developed to calculate r-value by the microstructure of steel sheets hot-rolled by compact strip production (CSP). It is shown that the r-value is higher, if the microstructure of steel sheet is of pancake-shaped grains elongated in the rolling direction. The calculated r-value is confirmed to fit exactly to the measured one from the large-scale production.

  20. Diamond turning of high-precision roll-to-roll imprinting molds for fabricating subwavelength gratings

    Science.gov (United States)

    Liu, Chun-Wei; Yan, Jiwang; Lin, Shih-Chieh

    2016-06-01

    Diamond turning of high-precision molds is a vital process for the roll-to-roll-based ultraviolet resin imprinting process in fabricating subwavelength gratings. The effects of the grating shape and grating period on diffraction efficiencies and diffraction angles were simulated. Experiments were then conducted to examine the effects of shape design, grating period, and cutting speed on machinability of the mold. According to the optical measurement results, the performance of the subwavelength gratings matched the design well at various incident angles. The results confirm that diamond turning of high-precision molds is a feasible approach for ensuring the continual mass production of subwavelength gratings.

  1. Soft Starting Arrangements Availables for Hot Rolling Mills for Energy Conservation

    Science.gov (United States)

    Bisen, A. M.; Bapat, P. M.; Gagnuly, S. K.

    2012-07-01

    The conventional rolling mills in India are producing a major part of structural steel requirement of the country. The energy conservation in these rolling mills can be achieved mainly by reducing the size of the prime mover i.e. main electric motor. The power consumption per ton can be considerably decreased through proper selection of electric motor since it has been an observation by many surveyors[1] that the selection of electric motor of the rolling mill has been almost five to ten times on the higher side which can be easily verified from the power consumption and motor working data.Flywheel is a mechanical storage device. Largest size of flywheels are frequently recommended for smooth running of rolling mills. The main difficulty encountered in selecting large capacity flywheel or flywheel gear box system is the starting of the mill with smaller capacity electric motor. The starting characteristic of electric motor is not suitable for starting such rolling mill with very high inertia flywheel. In such condition it becomes very essential to introduce the soft starting arrangement for the electric motor so that considerably small size motor can start the flywheel effectively.Soft starters are used for the smooth start-up control of three-phase induction motors. The soft starter is functionally located between the Flywheel and the electric motor. In selecting the correct soft starter to suit the application the peculiarities of the soft start should be considered. In the prevailing conditions we use the motor of high horse power due to the fact that the flywheel requires high torque to be driven initially. For the same reason the efficiency of the flywheel is very low initially. Once the flywheel stores sufficient power which is required at the start up, the flywheel then requires less power than given initially. If we somehow are able to increase the efficiency of the flywheel using a flexible electrical, mechanical, hydraulic or flexible drives with

  2. Numerical analysis of stress and displacement in subsurface layer of work roll for hot rolling by interconnecting stress and thermal loads; Oryoku netsufuka rensei ni yoru netsuen work roll hyosobu no oryoku hen`i no suchi kaiseki

    Energy Technology Data Exchange (ETDEWEB)

    Yamamoto, H.; Uchida, S.; Inoue, T.; Araya, S.; Nakajima, K. [Nippon Steel Corp., Tokyo (Japan)

    1996-07-01

    An analysis model was developed to calculate the stress, strain, and residual stress occurring in the work roll (WR) surface layer for hot rolling by the stress and thermal loads. The numerical analysis model for surface layer stress and the numerical analysis model for WR surface layer temperature were interconnected for calculation under thermal elastic-plastic and isotropic hardening conditions using the same numerical analysis method as in Merwin. If the elastic-plastic strain in the surface layer approximates to one obtained on the assumption of an elastic body, this model can be used satisfactorily. If the heating and cooling in the WR surface layer is in the steady state, the numerical analysis model for surface layer temperature can be applied. Under calculation conditions of this time`s hot rolling, the stress in the WR surface layer is larger on the intermediate roll (IMR) side than on the rolled material side toward the compression (negative) side. The residual stress on the WR surface increases as the friction factor between WR and IMR increases. The residual stress in the slightly inner position of the surface decreases, and the residual displacement on the surface increases. 12 refs., 6 figs., 3 tabs.

  3. Towards Realizing High-Throughput, Roll-to-Roll Manufacturing of Flexible Electronic Systems

    Directory of Open Access Journals (Sweden)

    Xiaohui Lin

    2014-11-01

    Full Text Available High-rate roll-to-roll (R2R tracker systems are utilized for large volume flexible electronic device manufacturing, and the current alignment mechanism between layers is mainly achieved by relying on passive techniques. In this paper, we present a machine vision based alignment strategy that is used to achieve precise registration for stacking multilayers. Based on this strategy, we demonstrate two-layer printing with alignment accuracy better than 100 μm in web moving direction and 200 μm in lateral direction at a web rate of 5 m/min.

  4. Interfacial layers evolution during annealing in Ti-Al multi-laminated composite processed using hot press and roll bonding

    Science.gov (United States)

    Assari, A. H.; Eghbali, B.

    2016-09-01

    Ti-Al multi-laminated composites have great potential in high strength and low weight structures. In the present study, tri-layer Ti-Al composite was synthesized by hot press bonding under 40 MPa at 570 °C for 1 h and subsequent hot roll bonding at about 450 °C. This process was conducted in two accumulative passes to 30% and to 67% thickness reduction in initial and final passes, respectively. Then, the final annealing treatments were done at 550, 600, 650, 700 and 750 °C for 2, 4 and 6 h. Investigations on microstructural evolution and thickening of interfacial layers were performed by scanning electron microscopes, energy dispersive spectrometer, X-ray diffraction and micro-hardness tests. The results showed that the thickening of diffusion layers corresponds to amount of deformation. In addition to thickening of the diffusion layers, the thickness of aluminum layers decreased and after annealing treatment at 750 °C for 6 h the aluminum layers were consumed entirely, which occurred because of the enhanced interdiffusion of Ti and Al elements. Scanning electron microscope equipped with energy dispersive spectrometer showed that the sequence of interfacial layers as Ti3Al-TiAl-TiAl2-TiAl3 which are believed to be the result of thermodynamic and kinetic of phase formation. Micro-hardness results presented the variation profile in accordance with the sequence of intermetallic phases and their different structures.

  5. Evaluation of the mechanical properties after thermal treatment of a structural hot rolled multiphase steel

    Directory of Open Access Journals (Sweden)

    Asensio-Lozano, J.

    2007-12-01

    Full Text Available The present paper corresponds to the experimental study conducted on a hot rolled (HR multiphase (MP steel, in which hardness, tensile and toughness properties were measured after the application of a series of subcritical and intercritical heat treatments (HT to the hot rolled stock. The aforementioned values were compared to the corresponding ones in the as-rolled state and after normalizing. The microstructure in the longitudinal plane of the strip was analyzed by light optical microscopy in the as-rolled state and in the HT samples. Longitudinal (L and transverse (T tensile and toughness specimens were cut to characterize every condition studied. Toughness properties were evaluated by means of Charpy V-notch tests conducted at 20 °C, 0 °C, –20 °C, –40 °C, –60 °C and –80 °C . It was observed that the yield stress increased with the increase in the heat treatment temperature in the subcritical range, while the tensile strength decreased slightly over the same range of temperatures. Uniform and total elongation only showed a slight improvement when the treatment was conducted at 620 °C and 700 °C, while the best toughness response corresponded to the sample treated at 500 °C for operating temperatures comprised between –40 °C and room temperature (RT.

    El presente estudio corresponde al trabajo experimental desarrollado en un acero multifase laminado en caliente, en el que se evaluaron las propiedades de dureza, tracción y tenacidad a impacto, tras realizar tratamientos térmicos subcríticos e intercríticos al material laminado en caliente. Los valores precedentes se comparan con el material de partida laminado en caliente y tras tratamiento de normalizado. Se analiza la microestructura en microscopía óptica de reflexión, en el plano longitudinal tanto en el estado laminado como en las muestras tratadas térmicamente. Se estudiaron los comportamientos longitudinales y transversales en tracción y frente a impacto

  6. Modeling for driving systems of four-high rolling mill

    Institute of Scientific and Technical Information of China (English)

    贺建军; 喻寿益; 钟掘

    2002-01-01

    A modeling method for driving systems of four-high rolling mill was put forward in order to analyze the origin of rolling mill's chatter that brings about light and shade streaks on the surface of steel strip from aspect of electromechanical coupling. The process and steps of modeling method was introduced by means of an example. The correctness of the model and the feasibility of the modeling method were verified in simulation experiment.

  7. High-speed roll-to-roll manufacturing of graphene using a concentric tube CVD reactor

    Science.gov (United States)

    Polsen, Erik S.; McNerny, Daniel Q.; Viswanath, B.; Pattinson, Sebastian W.; John Hart, A.

    2015-01-01

    We present the design of a concentric tube (CT) reactor for roll-to-roll chemical vapor deposition (CVD) on flexible substrates, and its application to continuous production of graphene on copper foil. In the CTCVD reactor, the thin foil substrate is helically wrapped around the inner tube, and translates through the gap between the concentric tubes. We use a bench-scale prototype machine to synthesize graphene on copper substrates at translation speeds varying from 25 mm/min to 500 mm/min, and investigate the influence of process parameters on the uniformity and coverage of graphene on a continuously moving foil. At lower speeds, high-quality monolayer graphene is formed; at higher speeds, rapid nucleation of small graphene domains is observed, yet coalescence is prevented by the limited residence time in the CTCVD system. We show that a smooth isothermal transition between the reducing and carbon-containing atmospheres, enabled by injection of the carbon feedstock via radial holes in the inner tube, is essential to high-quality roll-to-roll graphene CVD. We discuss how the foil quality and microstructure limit the uniformity of graphene over macroscopic dimensions. We conclude by discussing means of scaling and reconfiguring the CTCVD design based on general requirements for 2-D materials manufacturing. PMID:25997124

  8. Rietveld and impedance analysis of cold and hot rolled duplex and lean duplex steels for application in paper and pulp industry

    Energy Technology Data Exchange (ETDEWEB)

    Esteves, Luiza; Lins, Vanessa de Freitas Cunha, E-mail: luizaeq@yahoo.com.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Departamento de Engenharia Quimica; Paiva, Paulo Renato Perdigao [Centro Federal de Educacao Tecnologica de Minas Gerais (CEFET), Belo Horizonte, MG (Brazil); Viana, Adolfo Kalergis do Nascimento [APERAM South America, Timoteo, MG (Brazil)

    2017-01-15

    In this study, X-Ray Diffraction (XRD) and Rietveld Refinement were performed to identify and quantify the ferrite and austenite phase of cold and hot rolled duplex stainless steels (UNS S31803) and lean duplex stainless steels (UNS S32304). Electrochemical impedance spectroscopy (EIS) was applied to evaluate the chemical behavior of duplex and lean duplex stainless steels in white, green, and black liquors of paper and pulp industry. Rietveld analysis results showed a higher austenite content than the standard limit for duplex steels in the hot rolled condition. The hot rolling condition plays a major role in improving corrosion resistance in white liquor mainly for the lean duplex steel. (author)

  9. Roll-to-Roll Encapsulation of Metal Nanowires between Graphene and Plastic Substrate for High-Performance Flexible Transparent Electrodes.

    Science.gov (United States)

    Deng, Bing; Hsu, Po-Chun; Chen, Guanchu; Chandrashekar, B N; Liao, Lei; Ayitimuda, Zhawulie; Wu, Jinxiong; Guo, Yunfan; Lin, Li; Zhou, Yu; Aisijiang, Mahaya; Xie, Qin; Cui, Yi; Liu, Zhongfan; Peng, Hailin

    2015-06-10

    Transparent conductive film on plastic substrate is a critical component in low-cost, flexible, and lightweight optoelectronics. Industrial-scale manufacturing of high-performance transparent conductive flexible plastic is needed to enable wide-ranging applications. Here, we demonstrate a continuous roll-to-roll (R2R) production of transparent conductive flexible plastic based on a metal nanowire network fully encapsulated between graphene monolayer and plastic substrate. Large-area graphene film grown on Cu foil via a R2R chemical vapor deposition process was hot-laminated onto nanowires precoated EVA/PET film, followed by a R2R electrochemical delamination that preserves the Cu foil for reuse. The encapsulated structure minimized the resistance of both wire-to-wire junctions and graphene grain boundaries and strengthened adhesion of nanowires and graphene to plastic substrate, resulting in superior optoelectronic properties (sheet resistance of ∼8 Ω sq(-1) at 94% transmittance), remarkable corrosion resistance, and excellent mechanical flexibility. With these advantages, long-cycle life flexible electrochromic devices are demonstrated, showing up to 10000 cycles.

  10. Hot Rolled Strip Re-reddening Temperature Changing Law during Ultra-fast Cooling

    Institute of Scientific and Technical Information of China (English)

    Lian-yun JIANG; Chun-jiang ZHAO; Jian-hui SHI; Guo YUAN; Xue-qiang WANG; Qing-xue HUANG

    2015-01-01

    Temperature deviation between surface and the center of hot rolled strip is formed during ultra-fast cooling (UFC). Surface temperature would rise when temperature deviation goes up to an extent, and strip re-reddening phenomenon will appear. Strip re-reddening affects the stability of strip microstructure, property and temperature control precision. Thus, it is necessary to conduct research on re-reddening temperature changing law to improve strip property and temperature control precision. Strip temperature trends for various strip thicknesses and ultra-fast cooling rates were obtained by numerical calculation method. Re-reddening temperature, temperature deviation between surface and center, and boundary layer position changing law were obtained. By comparison, some conclusions were obtained: UFC re-reddening temperature and laminar cooling (LC) re-reddening temperature were linear to ultra-fast cooling rate respectively. Ultra-fast cooling rate affected UFC re-reddening temperature greatly, but it had little effect on LC re-reddening temperature. Equations which were used to calculate UFC re-reddening temperature, LC re-reddening temperature and maximum temperature deviation were obtained. The position of boundary layer stayed in 1/4 strip thickness.

  11. Effect of Microstructure and Texture on Anisotropy and Mechanical Properties of SAE 970X Steel Under Hot Rolling

    Science.gov (United States)

    Masoumi, Mohammad; Mohtadi-Bonab, M. A.; de Abreu, Hamilton Ferreira Gomes

    2016-07-01

    This paper presents the effect of microstructure and crystallographic texture by developed in hot rolling and different post-treatments on anisotropic and mechanical properties of SAE 970X steel. The experimental results showed that the hot-rolled sample followed by quenching and consequent tempering at 700 °C led to a significant improvement in anisotropic and mechanical properties. This happened due to the reduction in the number of grains oriented with {001} planes parallel to normal direction. Also, the formation of new strain-free and recrystallized grains associated with {111}//ND and {110}//ND directions improved the mechanical properties. These grains corresponded to the close-packed planes in BCC structure as well.

  12. Studies of the AA2519 Alloy Hot Rolling Process and Cladding with EN AW-1050A Alloy

    Directory of Open Access Journals (Sweden)

    Płonka B.

    2016-03-01

    Full Text Available The objective of the study was to determine the feasibility of plastic forming by hot rolling of the AA2519 aluminium alloy sheets and cladding these sheets with a layer of the EN AW-1050A alloy. Numerous hot-rolling tests were carried out on the slab ingots to define the parameters of the AA2519 alloy rolling process. It has been established that rolling of the AA2519 alloy should be carried out in the temperature range of 400-440°C. Depending on the required final thickness of the sheet metal, appropriate thickness of the EN AW-1050A alloy sheet, used as a cladding layer, was selected. As a next step, structure and mechanical properties of the resulting AA2519 alloy sheets clad with EN AW-1050A alloy was examined. The thickness of the coating layer was established at 0,3÷0,5mm. Studies covered alloy grain size and the core alloy-cladding material bond strength.

  13. Role of Microstructural Constituents on Surface Crack Formation During Hot Rolling of Standard and Low Nickel Austenitic Stainless Steels

    Institute of Scientific and Technical Information of China (English)

    Manidipto Mukherjee; Tapan Kumar Pal

    2013-01-01

    The effect of alloy segregation and delta (δ) ferrite contents on surface cracking of three standard (i.e.AISI 304L,AISI 310S and AISI 321) and two low nickel (i.e.LNi-1 and LNi-0.3) austenitic stainless steels (ASS)during hot rolling was investigated using optical microscopy (OM),automatic image analyzer,scanning electron microscopy (SEM),energy dispersive X-ray spectroscopy (EDX) and electron probe micro analyzer (EPMA).It was observed that the amount of δ-ferrite varied among different grades and also distributed heterogeneously across the width of the steel plates.In general,low nickel ASS showed higher amount of δ-ferrite compared to the standard ASS grades.The tendency to surface cracking during hot rolling gradually increased with increasing δ-ferrite content.Interestingly,carbon and nitrogen exerted maximum effect on δ-ferrite formation.The higher carbon and nitrogen content in the steel decreased δ-ferrite content.In addition,the segregation of Cu and Mn plays significant role in low nickel ASS and Ni-Cr in case of standard ASS has profound effect on surface cracking of the steel plates.A possible cause of surface crack formation/origination in steel plates during hot rolling was discussed.

  14. Microstructure evolution and fracture behavior in superplastic deformation of hot-rolled AZ31 Mg alloy sheet

    Energy Technology Data Exchange (ETDEWEB)

    Yin, D.L.; Zhang, K.F.; Wang, G.F. [School of Material Science and Technology, Harbin Inst. of Tech. (China)

    2005-07-01

    Fine-grained AZ31 magnesium alloy sheets were prepared through hot rolling process. The superplastic properties of hot-rolled AZ31 Mg alloy was examined by uniaxial tensile tests at a temperature range 250{proportional_to}450 C and strain rate range 0.7 x 10{sup -3}{proportional_to}1.4 x 10{sup -1} s{sup -1}. Optical and scanning electronic microscope (SEM) were used to observe the microstructure evolution and fracture behavior in superplastic deformation of AZ31 Mg alloy and the values of deformation activation energy at various temperatures were calculated. It is demonstrated that, the hot-rolled AZ31 alloy begins to exhibit superplasticity from 300 C and a maximum elongation of 362.5% is obtained at 400 C and 0.7 x 10{sup -3} s{sup -1}. In the temperature range 300{proportional_to}400 C, the dominant superplastic deformation mechanism is grain boundary sliding (GBS) controlled by grain boundary diffusion and the influence of temperature on the fracture behavior of AZ31 Mg alloy is characterized by the change from dimple-aggregating type to intercrystalline one. (orig.)

  15. Static and dynamic finite element analysis of 304 stainless steel rod and wire hot continuous rolling process

    Institute of Scientific and Technical Information of China (English)

    Siyu Yuan; Liwen Zhang; Shulun Liao; Mao Li; Min Qi; Yu Zhen; Shuqi Guo

    2008-01-01

    Three-dimensional finite element models were developed to analyze 304 stainless steel rod and wire hot continuous rolling process with the help of MSC.Marc software. The entire 30-pass deformation process and the actual parameters of production line were taken into account. Static and dynamic procedures were used to study the continuous rolling process with the aid of the thermo-mechanical coupled FEM of elastic-plasticity. The properties of billets, such as deformation, temperature field and rolling force, were mainly discussed. The simulation results of temperature agree well with the measured values. Comparisons of the analysis results obtained using static implicit method and dynamic implicit method were presented. It is shown that static implicit proce-dure is more accurate than dynamic implicit procedure and is able to simulate the rolling process with a lower speed, such as a rough-ing mill. Whereas, dynamic analysis shows a higher efficiency than static analysis and is fit for simulating the rolling process with a higher speed, such as a finishing mill.

  16. Modelling of Microstructural Evolution and Prediction of Mechanical Properties of Plain Carbon Strip Steel in Hot Rolling Process

    Institute of Scientific and Technical Information of China (English)

    Xiaochun SHA; Chunli MO; Dianzhong LI; Yiyi LI

    2004-01-01

    Based on hot rolling production line of strip steel, the of-line in-house software, termed as ROLLAN (Rolling Analysis),is developed. The code is mainly used to predict the evolution of temperature, rolling force, fraction and grain size of recrystallization, fraction and grain size of phase transformation and final mechanical properties. Almost all the processing parameters affecting microstructure and mechanical properties in the schedule from reheating to the coiling process are considered in detail. Self-learning coefficient is adopted to adjust the deviation between predicted and measured temperatures, such as roughing exit temperature (RT2), finishing exit temperature (FT7) and coiling temperature (CT). Due to the application of low-speed-threading, increasing-speed-rolling and decreasing-speeddelivery process during finishing rolling and different cooling condition, after coiling the thermal-mechanical history of different position, along strip longitudinal direction is different resulting in inhomogeneous mechanical properties.So the segments are divided along longitudinal direction to identify the variation of microstructure and mechanical properties. An example of plain carbon strip steel Q235 with various thickness is used to compare the calculated mechanical properties with measured ones. For the specific grade of Q235, the maximum deviation of tensile strength is less than 10.3 MPa, the yield strength is less than 13.2 MPa, and elongation is less than 1.99%. Further work will focus on the on-line application and consider the effect of macrosegregation and sulfur content of cast slab.

  17. Modelling of drawing and rolling of high carbon flat wires

    Science.gov (United States)

    Bobadilla, C.; Persem, N.; Foissey, S.

    2007-04-01

    In order to meet customer requirements, it is necessary to develop new flat wires with a high tensile strength and a high width/thickness ratio. These products are manufactured from wire rod. The first step is to draw the wire until we have the required mechanical properties and required surface area of the section. After this, the wire is rolled from a round to a rectangular section. During the flat rolling process it can be reduced by more than 50%. Then the wire is exposed to a high level of stress during this process. Modelling allows us to predetermine this stress level, taking into account the final dimensions and the mechanical properties, thus optimising both rolling and drawing process. Forge2005 was used in order to simulate these processes. The aim of this study is to determine the value of residual stresses after drawing and so to optimise rolling. Indeed, the highest stress values are reached at this step of the process by changing the section of the wire from a round to a rectangular one. In order to evaluate the stress value accuracy for high strain levels, a behaviour law has been identified. This is a result of tensile tests carried out at each step of the drawing process. Finally, a multi-axial damage criterion was implemented using Forge2005. The optimisation of the rolling is directly linked to the minimisation of this criterion.

  18. Effect of intercritical deformation on microstructure and mechanical properties of a low-silicon aluminum-added hot-rolled directly quenched and partitioned steel

    Energy Technology Data Exchange (ETDEWEB)

    Tan, Xiao-Dong, E-mail: tan.x@mpie.de [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Max-Planck-Institut für Eisenforschung GmbH, Max-Planck-Str. 1, 40237 Düsseldorf (Germany); Xu, Yun-Bo, E-mail: yunbo_xu@126.com [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Ponge, Dirk [Max-Planck-Institut für Eisenforschung GmbH, Max-Planck-Str. 1, 40237 Düsseldorf (Germany); Yang, Xiao-Long; Hu, Zhi-Ping; Peng, Fei [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Ju, Xiao-Wei [CERI LONG PRODUCT CO., LTD., Beijing 100176 (China); Wu, Di [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Raabe, Dierk [Max-Planck-Institut für Eisenforschung GmbH, Max-Planck-Str. 1, 40237 Düsseldorf (Germany)

    2016-02-22

    Here, we applied hot-rolling in conjunction with direct quenching and partitioning (HDQ&P) processes with different rolling schedules to a low-C low-Si Al-added steel. Ferrite was introduced into the steel by intercritical rolling and air cooling after hot-rolling. The effect of intercritcal deformation on the microstructure evolution and mechanical properties was investigated. The promotion of austenite stabilization and the optimization of the TRIP effect due to a moderate degree of intercritical deformation were systematically explored. The results show that the addition of 1.46 wt% of Al can effectively promote ferrite formation. An intercritical deformation above 800 °C can result in a pronounced bimodal grain size distribution of ferrite and some elongated ferrite grains containing sub-grains. The residual strain states of both austenite and ferrite and the occurrence of bainite transformation jointly increase the retained austenite fraction due to its mechanical stabilization and the enhanced carbon partitioning into austenite from its surrounding phases. An intercritical deformation below 800 °C can profoundly increase the ferrite fraction and promote the recrystallization of deformed ferrite. The formation of this large fraction of ferrite enhances the carbon enrichment in the untransformed austenite and retards the bainite transformation during the partitioning process and finally enhances martensite transformation and decreases the retained austenite fraction. The efficient TRIP effect of retained austenite and the possible strain partitioning of bainite jointly improve the work hardening and formability of the steel and lead to the excellent mechanical properties with relatively high tensile strength (905 MPa), low yield ratio (0.60) and high total elongation (25.2%).

  19. Material Properties of High-Speed Steel Rolls

    Directory of Open Access Journals (Sweden)

    Shaohua Wu

    2017-03-01

    Full Text Available Recently, it has been required to improve the material properties of high-speed steel (HSS rolls, because of the low wear resistance and low mechanical properties. To improve them, several new steels have been proposed, which have high wear resistance as well as excellent mechanical properties, e.g., hardness and tensile properties, where additional elements (V, Cr and W were employed. However, their steels may have still technical issues, as the roll surfaces become roughened during the production process. The reason for this problem is found to be affected by the oxidation of the HSS surface. In this work, we have provided the suggestions to make high wear resistance of the HSS rolls

  20. Flexible organic tandem solar modules with 6% efficiency: combining roll-to-roll compatible processing with high geometric fill factors

    DEFF Research Database (Denmark)

    Spyropoulos, G. D.; Kubis, P.; Li, Na;

    2014-01-01

    Organic solar cell technology bears the potential for high photovoltaic performance combined with truly low-cost, high-volume processing. Here we demonstrate organic tandem solar modules on flexible substrates fabricated by fully roll-to-roll compatible processing at temperatures...

  1. Mechanical properties and characteristics of nanometer-sized precipitates in hot-rolled low-carbon ferritic steel

    Institute of Scientific and Technical Information of China (English)

    Xiao-pei Wang; Ai-min Zhao; Zheng-zhi Zhao; Yao Huang; Liang Li; Qing He

    2014-01-01

    The microstructures and properties of hot-rolled low-carbon ferritic steel have been investigated by optical microscopy, field-emission scanning electron microscopy, transmission electron microscopy, and tensile tests after isothermal transformation from 600°C to 700°C for 60 min. It is found that the strength of the steel decreases with the increment of isothermal temperature, whereas the hole expan-sion ratio and the fraction of high-angle grain boundaries increase. A large amount of nanometer-sized carbides were homogeneously distrib-uted throughout the material, and fine (Ti, Mo)C precipitates have a significant precipitation strengthening effect on the ferrite phase because of their high density. The nanometer-sized carbides have a lattice parameter of 0.411-0.431 nm. After isothermal transformation at 650°C for 60 min, the ferrite phase can be strengthened above 300 MPa by precipitation strengthening according to the Ashby-Orowan mechanism.

  2. Noncontact conductivity and dielectric measurement for high throughput roll-to-roll nanomanufacturing

    Science.gov (United States)

    Orloff, Nathan D.; Long, Christian J.; Obrzut, Jan; Maillaud, Laurent; Mirri, Francesca; Kole, Thomas P.; McMichael, Robert D.; Pasquali, Matteo; Stranick, Stephan J.; Alexander Liddle, J.

    2015-11-01

    Advances in roll-to-roll processing of graphene and carbon nanotubes have at last led to the continuous production of high-quality coatings and filaments, ushering in a wave of applications for flexible and wearable electronics, woven fabrics, and wires. These applications often require specific electrical properties, and hence precise control over material micro- and nanostructure. While such control can be achieved, in principle, by closed-loop processing methods, there are relatively few noncontact and nondestructive options for quantifying the electrical properties of materials on a moving web at the speed required in modern nanomanufacturing. Here, we demonstrate a noncontact microwave method for measuring the dielectric constant and conductivity (or geometry for samples of known dielectric properties) of materials in a millisecond. Such measurement times are compatible with current and future industrial needs, enabling real-time materials characterization and in-line control of processing variables without disrupting production.

  3. Formability evaluation for hot-rolled HB780 steel sheet based on 3-D non-quadratic yield function

    Science.gov (United States)

    Kim, Wonjae; Koh, Youngwoo; Kim, Hyunki; Chung, Youn-Il; Lee, Myoung-Gyu; Chung, Kwansoo

    2017-05-01

    A common practice to evaluate formability in the typical sheet metal forming process is to measure hardening behavior and a forming limit diagram as separate material properties, and perform numerical forming simulations utilizing various yield functions. The measured forming limit diagram is applied as the failure criterion. However, the performance of material properties such as hardening behavior and yield functions in predicting strain localization in the simple tension and forming limit diagram tests is seldom validated before their application to forming simulation. In this study, a new numerical formability evaluation procedure was proposed, in which not only hardening behavior but also measured forming limit data were employed in characterizing the input data for the hardening behavior and the yield function. Besides, strain localization was directly monitored to determine failure without employing any forming limit criterion. The new procedure was applied for rather thick advanced high strength hot-rolled steel sheet so that 3-D continuum elements were utilized along with 3-D non-quadratic Hosford and quadratic Hill yield functions.

  4. Analysis of Particle-Stimulated Nucleation (PSN)-Dominated Recrystallization for Hot-Rolled 7050 Aluminum Alloy

    Science.gov (United States)

    Adam, Khaled F.; Long, Zhengdong; Field, David P.

    2017-04-01

    In 7xxx series aluminum alloys, the constituent large and small second-phase particles present during deformation process. The fraction and spatial distribution of these second-phase particles significantly influence the recrystallized structure, kinetics, and texture in the subsequent treatment. In the present work, the Monte Carlo Potts model was used to model particle-stimulated nucleation (PSN)-dominated recrystallization and grain growth in high-strength aluminum alloy 7050. The driving force for recrystallization is deformation-induced stored energy, which is also strongly affected by the coarse particle distribution. The actual microstructure and particle distribution of hot-rolled plate were used as an initial point for modeling of recrystallization during the subsequent solution heat treatment. Measurements from bright-field TEM images were performed to enhance qualitative interpretations of the developed microstructure. The influence of texture inhomogeneity has been demonstrated from a theoretical point of view using pole figures. Additionally, in situ annealing measurements in SEM were performed to track the orientational and microstructural changes and to provide experimental support for the recrystallization mechanism of PSN in AA7050.

  5. Determining the microstructure and properties of magnesium aluminum composite panels by hot rolling and annealing

    Directory of Open Access Journals (Sweden)

    Zilong Zhao

    2016-09-01

    Full Text Available The researchers made magnesium aluminum composite panels by asymmetric metal packaging and studied rolling temperature, holding time, and high temperature heat treatment, such as short time and low temperatures over long periods of time parameters under the new preparation method. We tested the new magnesium aluminum composite panels' tensing properties and bending performance by using scanning electric mirror and EDS. It is concluded that the new magnesium aluminum composite panels' elongation is 24% under the tensile strength of 260 MPa. Regarding performance when compared with other methods, traditional magnesium aluminum composite panels' elongation is 10%, which shows its advanced nature. At the same time, bending performance test showed that the combination of the composite board has higher performance, offering the reference value for the preparation of magnesium–aluminum composite plate.

  6. Influence of feed rate on damage development in hot ring rolling

    NARCIS (Netherlands)

    Wang, C.; Boogaard, van den A.H.; Omerspahic, E.; Recina, V.; Geijselaers, H.J.M.; Ishikawa, T.; Mori, K.-I.

    2014-01-01

    As an incremental forming process of bulk metal, ring rolling provides a cost effective process route to manufacture seamless rings. Applications of ring rolling cover a wide range of products in aerospace, automotive and civil engineering industries. Under some process conditions, defects such as p

  7. AISI/DOE Advanced Process Control Program Vol. 3 of 6: MICROSTRUCTURAL ENGINEERING IN HOT-STRIP MILLS Part 2 of 2: Constitutive Behavior Modeling of Steels Under Hot-Rolling Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Yi-Wen Cheng; Patrick Purtscher

    1999-07-30

    This report describes the development of models for predicting (1) constitutive behaviors and (2) mechanical properties of hot-rolled steels as functions of chemical composition, microstructural features, and processing variables. The study includes the following eight steels: A36, DQSK, HSLA-V, HSLA-Nb, HSLA-50/Ti-Nb, and two interstitial-free (IF) grades. These developed models have been integrated into the Hot-Strip Mill Model (HSMM), which simulates the hot strip rolling mills and predicts the mechanical properties of hot-rolled products. The HSMM model has been developed by the University of British Columbia-Canada as a part of project on the microstructural engineering in hot-strip mills.

  8. Investigation of the influence of the chemical composition of HSLA steel grades on the microstructure homogeneity during hot rolling in continuous rolling mills using a fast layer model

    Science.gov (United States)

    Schmidtchen, M.; Rimnac, A.; Warczok, P.; Kozeschnik, E.; Bernhard, C.; Bragin, S.; Kawalla, R.; Linzer, B.

    2016-03-01

    The newly developed LaySiMS simulation tool provides new insight for inhomogeneous material flow and microstructure evolution in an endless strip production (ESP) plant. A deepened understanding of the influence of inhomogeneities in initial material state, temperature profile and material flow and their impact on the finished product can be reached e.g. by allowing for variable layer thickness distributions in the roll gap. Coupling temperature, deformation work and work hardening/recrystallization phenomena accounts for covering important effects in the roll gap. The underlying concept of the LaySiMS approach will be outlined and new insight gained regarding microstructural evolution, shear and inhomogeneous stress and strain states in the roll gap as well as local residual stresses will be presented. For the case of thin slab casting and direct rolling (TSDR) the interrelation of inhomogeneous initial state, micro structure evolution and dissolution state of micro alloying elements within the roughing section of an ESP line will be discussed. Special emphasis is put on the influence of the local chemical composition arising from direct charging on throughthickness homogeneity of the final product. It is concluded that, due to the specific combination of large reductions in the high reduction mills (HRM) and the highly inhomogeneous inverse temperature profile, the ESP-concept provides great opportunities for homogenizing the microstructure across the strip thickness.

  9. Analysis of Roll Scale Defects of 1780 Hot Strip Mill and Guides Transformation%1780热轧辊系铁皮缺陷分析及导卫改造

    Institute of Scientific and Technical Information of China (English)

    石朗国

    2016-01-01

    介绍了热轧辊系氧化铁皮的产生机理,分析了1780产线辊系铁皮缺陷率高的成因,通过对精轧导卫进行改造,并保证合理的氧化膜厚度等关键参数,降低了辊系铁皮的发生率。%Introduce the formation mechanism of roll scale,analyze the factor of high rate of roll scale for 1780 hot strip mill.Through transformation on roll guides of finishing mill,ensure suitable thickness of oxide film, reduce the incidence of the roll scale.

  10. Stream Surface Strip Element Method and Simulation of Three-Dimensional Deformation of Continuous Hot Rolled Strip

    Institute of Scientific and Technical Information of China (English)

    LIU Hong-min; WANG Ying-rui

    2004-01-01

    A new method, the stream surface strip element method, for simulating the three-dimensional deformation of plate and strip rolling process was proposed. The rolling deformation zone was divided into a number of stream surface (curved surface) strip elements along metal flow traces, and the stream surface strip elements were mapped into the corresponding plane strip elements for analysis and computation. The longitudinal distributions of the lateral displacement and the altitudinal displacement of metal were respectively constructed to be a quartic curve and a quadratic curve, of which the lateral distributions were expressed as the third-power spline function, and the altitudinal distributions were fitted in the quadratic curve. From the flow theory of plastic mechanics, the mathematical models of the three-dimensional deformations and stresses of the deformation zone were constructed. Compared with the streamline strip element method proposed by the first author of this paper, the stream surface strip element method takes into account the uneven distributions of stresses and deformations along altitudinal direction, and realizes the precise three-dimensional analysis and computation. The simulation example of continuous hot rolled strip indicates that the method and the model accord with facts and provide a new reliable engineering-computation method for the three-dimensional mechanics simulation of plate and strip rolling process.

  11. Development of a Two-Phase Model for the Hot Deformation of Highly-Alloyed Aluminum

    Energy Technology Data Exchange (ETDEWEB)

    A. J. Beaudoin; J. A. Dantzig; I. M. Robertson; B. E. Gore; S. F. Harnish; H. A. Padilla

    2005-10-31

    Conventional processing methods for highly alloyed aluminum consist of ingot casting, followed by hot rolling and thermal treatments. Defects result in lost productivity and wasted energy through the need to remelt and reprocess the material. This research centers on developing a fundamental understanding for deformation of wrought 705X series alloys, a key alloy system used in structural airframe applications. The development of damage at grain boundaries is characterized through a novel test that provides initiation of failure while preserving a controlled deformation response. Data from these mechanical tests are linked to computer simulations of the hot rolling process through a critical measure of damage. Transmission electron microscopy provides fundamental insight into deformation at these high working temperatures, and--in a novel link between microscale and macroscale response--the evolution of microstructure (crystallographic orientation) provides feedback for tuning of friction in the hot rolling process. The key product of this research is a modeling framework for the analysis of industrial hot rolling.

  12. a Numerical Simulation of Strip Profile in a 6-HIGH Cold Rolling Mill

    Science.gov (United States)

    Du, Xiaozhong; Yang, Quan; Lu, Cheng; Tieu, Anh Kiet; Kim, Shinil

    Shape control is always a key issue in the six-high rolling mill, in which the shifting of the intermediate roll and the work roll have been used to enhance the shape control capability. In this paper, a finite element method (FEM) model has been developed to simultaneously simulate the strip deformation and the roll stack deformation for the six-high rolling mill. The effects of the work-roll bending, the shifting of the intermediate roll and the work roll on the strip crown and edge drop are discussed in details. Results have shown that both higher bending force and more roll shifting will significantly reduce the strip crown. The edge drop is also reduced with the bending force and the roll shifting.

  13. Effects of Alloying Elements on Microstructure, Hardness, Wear Resistance, and Surface Roughness of Centrifugally Cast High-Speed Steel Rolls

    Science.gov (United States)

    Ha, Dae Jin; Sung, Hyo Kyung; Park, Joon Wook; Lee, Sunghak

    2009-11-01

    A study was made of the effects of carbon, tungsten, molybdenum, and vanadium on the wear resistance and surface roughness of five high-speed steel (HSS) rolls manufactured by the centrifugal casting method. High-temperature wear tests were conducted on these rolls to experimentally simulate the wear process during hot rolling. The HSS rolls contained a large amount (up to 25 vol pct) of carbides, such as MC, M2C, and M7C3 carbides formed in the tempered martensite matrix. The matrix consisted mainly of tempered lath martensite when the carbon content in the matrix was small, and contained a considerable amount of tempered plate martensite when the carbon content increased. The high-temperature wear test results indicated that the wear resistance and surface roughness of the rolls were enhanced when the amount of hard MC carbides formed inside solidification cells increased and their distribution was homogeneous. The best wear resistance and surface roughness were obtained from a roll in which a large amount of MC carbides were homogeneously distributed in the tempered lath martensite matrix. The appropriate contents of the carbon equivalent, tungsten equivalent, and vanadium were 2.0 to 2.3, 9 to 10, and 5 to 6 pct, respectively.

  14. Effect of cooling rate after hot rolling and of multistage strain aging on the drawability of low-carbon-steel wire rod

    Science.gov (United States)

    Taheri, A. Karimi; Maccagno, T. M.; Jonas, J. J.

    1995-05-01

    Tensile testing was used to simulate the multistage strain aging occurring in low-C steel during the relatively short intervals between dies in a multiple-die wire-drawing machine. The effects were examined of three simulated post-hot-rolling cooling rates and three thermal treatments on the strain-aging susceptibility of a high- and a low-N steel. This was measured by applying a 6 pct tensile strain, followed by aging at either 65° or 100 °C for 20 seconds, and then pulling the specimen to failure at room temperature. Increases in flow stress and decreases in the elongation to fracture both indicated high susceptibility to strain aging. It was found that the nitrogen content, the cooling rate from the hot-rolling temperature to about 300 °C, as well as the cooling rate below 300 °C, all have dramatic effects on the strain-aging behavior. Moreover, multistage strain aging is more severe than single-stage strain aging. The implications of these observations on increasing the drawability of low-carbon-steel wire are discussed.

  15. OTIMIZATION OF HOT ROLLED STEEL DESTINATED TO DEEP DRAWING BYT THE USE OF RH DESGASSER AND MICROALLOY ADDICTIONS

    Directory of Open Access Journals (Sweden)

    Willy Ank de Morais

    2012-06-01

    Full Text Available This work describes the development and use of a hot-rolled low carbon steel, semi stabilized with boron-titanium to reduce interstitial nitrogen and to act as inclusion morphology agent. The RH vacuum degassing process was used to refine the content range of carbon and manganese, as well to limit the content of residual elements and to optimize the use of this equipment. As performance, criteria was evaluated the mechanical properties, mainly the drawnability, estimated by a semi-quantitative equation. The drawing final performance at customers was monitored.

  16. Effect of pass schedule and groove design on the metal deformation of 38MnVS6 in the initial passes of hot rolling

    Indian Academy of Sciences (India)

    R S Nalawade; V R Marje; G Balachandran; V Balasubramanian

    2016-01-01

    The deformation behaviour of a hot rolled micro-alloyed steel bar of grade 38MnVS6 was examined using an FEM model during the initial passes in a blooming mill, as a function of three different pass schedules,roll groove depth, collar taper angle and corner radius. The simulations predicted the effective strain penetration,load, torque, fish tail billet end shapes, and metal flow behaviour at a chosen temperature, mill rpm and draft. The model predictions were validated for typical groove geometry and a typical pass schedule. Lower collar taper angle, lower corner radius and higher depth of groove in hot rolling enabled achievement of higher strain penetration, higher mill load and lower fish tail formation. The present study establishes the capability of the model to improve the internal quality of the rolled billet as measured by effective strain which was corroborated to the rolled bar macrostructure and microstructure. The model enables yield improvement by the choice of draft to minimise fish tail losses. The surface quality is improved by the ability to avoid fin formation that occurs at certain conditions of rolling. Thus, the groove geometry, roll pass schedule and rolling mill parameters and temperature can be optimised for best product quality and yield.

  17. Heredity in the Microstructure and Mechanical Properties of Hot-rolled Spring Steel Wire 60Si2MnA during Heat Treatment Process

    Institute of Scientific and Technical Information of China (English)

    Chaolei Zhang; Leyu Zhou; Yazheng Liu

    2013-01-01

    Heredity in the microstructure and mechanical properties of hot-rolled spring steel wire 60Si2MnA during heat treatment process was investigated comprehensively.The steel was isothermally transformed to obtain various hot-rolled microstructure (pearlite fineness within the range of 140-510 nm) and mechanical properties,and followed by some quenching-tempering treatment.Afterwards,microstructure was characterized by optical microscopy,scanning electron microscopy and quantitative metallography,and mechanical properties were determined by tensile test.The results indicated that the hot-rolled microstructure with a coarsen pearlite structure had been changed after reheating,to a austenite microstructure with bigger and more uneven grain size,and finally to a coarsen tempered microstructure.And the average austenite grain size and standard deviation of its distribution in quenched microstructure were observed to depend linearly on the interlamellar spacing in hot-rolled microstructure.Besides,to obtain a good combination of the final strength and plasticity,an optimum value range (190-280 nm) of the interlamellar spacing had been determined for the interlamellar spacing in hot-rolled microstructure.

  18. Optimization of hot rolling process for API-X60 grade line pipe steel with lower yield/tensile ratio for ERW pipe application

    Energy Technology Data Exchange (ETDEWEB)

    Ro, K.S.; Arikere, B.; Sarkar, B.K.; Nagaraj, N.K.; Al-Shammary, S.; Al-Butairi, A. [Saudi Iron and Steel Co., Al-Jubail (Saudi Arabia)

    2004-07-01

    This paper described trials conducted to achieve a yield-to-tensile ratio lower than 0.85 for API X60 line pipes. The trials were based on the parameters affecting the mechanical and physical properties of hot-rolled coils. The production scale trials were performed by controlling: (1) finish rolling temperature; (2) coiling temperature; (3) cooling rates. The study also aimed to determine the effect of grain size and microstructure on yield-to-tensile ratios. A high reduction at approximately 1050 degrees C was provided at the roughing mill to ensure a transfer bar with a fine recrystallized austenitic grain size. A laminar cooling strategy was used to achieve a smaller grain size as well as to transform the austenites to ferrite and pearlite. A higher cooling rate (CR) was used to increase ferrite nucleation sites. Photomicrographs were used to show differences in grain size, grain shape, and the distribution of pearlite in the samples. A volume fraction analysis showed that the pearlite content varied from 8 per cent to 11 per cent in the trials. Samples for testing were collected from pipes made using a cage-forming process and a linear forming process. Results showed that the average yield strength drop from coil to pipe was 43.2 MPa, with a range of 30 to 90 MPa. Significant differences in yield strength drop were noted for the linear forming and cage forming processes. Results suggested that higher deformation temperatures combined with normal coiling temperatures and consistent water cooling patterns will provide optimum yield and tensile strengths with lower yield ratios. It was concluded that that a yield-to-tensile ratio of 0.84-0.88 can be achieved with API-X60 hot-rolled coils using the new process. 8 refs., 4 tabs., 6 figs.

  19. High Temperature Chemistry at NASA: Hot Topics

    Science.gov (United States)

    Jacobson, Nathan S.

    2014-01-01

    High Temperature issues in aircraft engines Hot section: Ni and Co based Superalloys Oxidation and Corrosion (Durability) at high temperatures. Thermal protection system (TPS) and RCC (Reinforced Carbon-Carbon) on the Space Shuttle Orbiter. High temperatures in other worlds: Planets close to their stars.

  20. Genetic based sensorless hybrid intelligent controller for strip loop formation control between inter-stands in hot steel rolling mills.

    Science.gov (United States)

    Thangavel, S; Palanisamy, V; Duraiswamy, K

    2008-04-01

    Safe operating environment is essential for all complex industrial processes. The safety issues in steel rolling mill when the hot strip passes through consecutive mill stands have been considered in this paper. Formation of sag in strip is a common problem in the rolling process. The excessive sag can lead to scrap runs and damage to machinery. Conventional controllers for mill actuation system are based on a rolling model. The factors like rise in temperature, aging, wear and tear are not taken into account while designing a conventional controller. Therefore, the conventional controller cannot yield a requisite controlled output. In this paper, a new Genetic-neuro-fuzzy hybrid controller without tension sensor has been proposed to optimize the quantum of excessive sag and reduce it. The performance of the proposed controller has been compared with the performance of fuzzy logic controller, Neuro-fuzzy controller and conventional controller with the help of data collected from the plant. The simulation results depict that the proposed controller has superior performance than the other controllers.

  1. Factors Affecting the Development of Oxide Scales on Austenitic Stainless Steels during Hot Rolling in Steckel Mills

    Science.gov (United States)

    Cobo, S. J.; Rainforth, W. M.

    2008-10-01

    The hot rolling of austenitic stainless steels in Steckel Mills introduces particular characteristics to the development of oxides scales and surface structures. In this work, the formation of oxide structures during multipass hot rolling of 302 steel was studied under different sets of processing parameters in a laboratory system designed for the simulation of the Steckel process. The resulting surface structures were characterized by a set of complementary techniques involving scanning electron microscopy, energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD), and glow discharge optical spectroscopy (GDOS). The surface analysis revealed two alternative surface structures: one consisting in a thin protective oxide layer rich in Cr2O3 and the other consisting in thick complex structures containing several successive nonprotective oxide scale and metal layers resulting from a cyclic oxidation pattern involving stages of protective oxidation, chemical breakaway, and duplex oxidation. The critical condition that determined the activation of one mechanism or the other was identified associated with the parabolic rate constant for Cr2O3 growth and the diffusivity of Cr in the alloy. The effects of changes in temperature, deformation, and furnace atmosphere are discussed. Alternatives for controlling scale development are presented.

  2. 3-D thermo-mechanical coupled FEM simulation of continuous hot rolling process of 60SiMnA spring steel bars and rods

    Institute of Scientific and Technical Information of China (English)

    Jiahe Ai; Huiju Gao; Tongchun Zhao; Xishan Xie; Yu Liu

    2004-01-01

    The 3-D thermo-mechanical coupled elasto-plastic finite element method (FEM) was used for the simulation of the twopass continuous hot rolling process of 60SiMnA spring steel bars and rods using MARC/AutoForge3.1 software. The simulated results visualize the metal flow and the dynamic evolutions of the strain, stress and temperature during the continuous hot rolling, especially inside the work-piece. It is shown that the non-uniform distributions of the strain, stress and temperature on the longitudinal and transverse sections are a distinct characteristic of the continuous hot rolling, which can be used as basic data for improving the tool design, predicting and controlling the micro-structural evolution of a bar and rod.

  3. Microstructure of Hot Rolled 1.0C-1.5Cr Bearing Steel and Subsequent Spheroidization Annealing

    Science.gov (United States)

    Li, Zhen-Xing; Li, Chang-Sheng; Zhang, Jian; Li, Bin-Zhou; Pang, Xue-Dong

    2016-07-01

    The effect of final rolling temperature and cooling process on the microstructure of 1.0C-1.5Cr bearing steel was studied, and the relationship between the microstructure parameters and subsequent spheroidization annealing was analyzed. The results indicate that the increase of water-cooling rate after hot rolling and the decrease of final cooling temperature are beneficial to reducing both the pearlite interlamellar spacing and pearlite colony size. Prior austenite grain size can be reduced by decreasing the final rolling temperature and increasing the water-cooling rate. When the final rolling temperature was controlled around 1103 K (830 °C), the subsequent cooling rate was set to 10 K/s and final cooling temperature was 953 K (680 °C), the precipitation of grain boundary cementite was suppressed effectively and lots of rod-like cementite particles were observed in the microstructure. Interrupted quenching was employed to study the dissolution behavior of cementite during the austenitizing at 1073 K (800 °C). The decrease of both pearlite interlamellar spacing and pearlite colony size could facilitate the initial dissolution and fragmentation of cementite lamellae, which could shorten the spheroidization time. The fragmentation of grain boundary cementite tends to form large-size undissolved cementite particles. With the increase of austenitizing time from 20 to 300 minutes, mean diameter of undissolved cementite particles increases, indicating the cementite particle coarsening and cementite dissolution occuring simultaneously. Mean diameter of cementite particles in the final spheroidized microstructure is proportional to the mean diameter of undissolved cementite particles formed during partial austenitizing.

  4. Determination of the hot rolling stress by means of tensile tests; Determinacion de la tension de laminacion en caliente a partir de ensayos de traccion

    Energy Technology Data Exchange (ETDEWEB)

    Monsalve, A.; Artigas, A.; Celentano, D.; Guzman, A.; Colas, R.; Houbaert, Y.

    2013-03-01

    Prediction of mechanical behavior of hot rolled steels is an important aspect during industrial processing. The rolling stress needed to the process were estimated using three methods, the first of which is related to the Sellars's model that takes into account the friction coefficient and the yield stress. The second method estimates the rolling stress as the average stress obtained during the tensile tests. The third method, estimates the rolling stress from the data of power consumed by the rolling equipment. This methodology was applied in this study to a carbon steel. The conclusion of the work is that results obtained by Sellars's and consumed power, are coincident. The method based on the average tensile stress predicts stresses lower than those obtained with other two methods. (Author) 26 refs.

  5. 76 FR 35400 - Continuation of Suspended Antidumping Duty Investigation on Certain Hot-Rolled Flat-Rolled Carbon...

    Science.gov (United States)

    2011-06-17

    ... (``IF'')) steels, high strength low alloy (``HSLA'') steels, and the substrate for motor lamination... titanium and/ or niobium added to stabilize carbon and nitrogen elements. HSLA steels are recognized as..., fully stabilized; high strength low alloy; and the substrate for motor lamination steel may also...

  6. Modelling profile and shape evolution during hot rolling of steel strip

    Directory of Open Access Journals (Sweden)

    Zambrano, P. C.

    2006-10-01

    Full Text Available Profile and shape control are required to assure the dimensional quality of rolled strip. Occurrence of waves either at the edges or centre of strips is attributed to inconsistency between the entry and exit cross-section profiles of the stock within a given rolling pass. The exit profile of the strip can be computed by considering that the such profile is the complement of that of the roll-gap, which is affected by wear, thermal expansion and distortion of the work rolls A computer model was developed to predict the profile of the roll-gap taking into account the thermal gradient within the work roll and the distortion caused by the acting forces. It was possible to establish a good correlation between the profiles of strips obtained from trials carried out on site, and the predictions of the model. The model allows for the prediction of the onset of shape defects from changes in the profile of rolled strips.

    Se requiere del control del perfil y forma para asegurar la calidad dimensional de la cinta laminada. La presencia de ondulaciones, ya sea en la orilla o al centro de la cinta, se atribuye a la inconsistencia entre el perfil de la sección transversal de la pieza a la entrada y a la salida, en un dado paso. El perfil de salida de la cinta se puede calcular al suponer que dicho perfil es el complemento del entrehierro, que es afectado por desgaste, expansión térmica y distorsión de los rodillos de trabajo. Un modelo matemático se desarrolló para predecir el perfil del entrehierro tomando en cuenta el gradiente térmico en el rodillo de trabajo y la distorsión producida por las fuerzas actuantes. Fue posible encontrar una buena correlación entre los perfiles de cintas obtenidos a partir de pruebas en planta y las predicciones del modelo. El modelo permite predecir el origen de defectos de forma a partir de cambios en el perfil de cintas laminadas.

  7. Investigation on the deformability of tin bronzes CuSn6 modified with zirconium on the industrial hot rolling of flat ingots

    OpenAIRE

    W. Malec; Ciura, L.; Ozgowicz, W.

    2007-01-01

    Purpose: The basic aim of the investigations was to determine the effect of a microadditions of zirconium on the improvement of the plasticity of tin bronze type CuSn6 and its deformability during the production test of hot rolling of flat ingots.Design/methodology/approach: The principle method of testing the deformability of flat ingots at elevated temperature was rest of their hot rolling under industrial conditions.Findings: In result of the investigations it has been found that a microad...

  8. Effect of hydraulic bending roll on vibration energy of a hot continuous rolling mill%液压弯辊控制参数对热连轧机振动能量影响研究

    Institute of Scientific and Technical Information of China (English)

    闫晓强; 么爱东; 刘克飞

    2016-01-01

    In recent years,hot continuous rolling mill vibration problems are more prominent,many enterprises urgently need to solve this problem.Here,the vibration problem of a hot continuous rolling mill was monitored online. Then,a coupled dynamic model of a rolling mill vertical system and a hydraulic bending roll system was built.According to the actual mill parameters.MATLAB was used to do a simulation study.The effects of the control performance of the hydraulic bending rolls system on the rollers system vibration energy were analyzed by changing the controller parameters of the hydraulic bending roll system.The results provided one of effective measures for suppressing vibrations of hot continuous rolling mills.%近年来,热连轧机振动问题显得更加突出和复杂化,众多企业迫切需要解决这一难题。首先对某热连轧机振动现象进行在线监测;然后依据轧机实际参数建立液压弯辊系统和轧机垂直系统的耦合动力学模型,利用 MATLAB进行了仿真研究,通过改变液压弯辊系统中控制器参数,获得液压弯辊的控制性能对辊系振动能量的影响,实践表明这是有效抑制振动的措施之一。

  9. Effect of Coiling Temperature on Microstructure and Tensile Behavior of a Hot-Rolled Ferritic Lightweight Steel

    Science.gov (United States)

    Wang, Junfeng; Yang, Qi; Wang, Xiaodong; Wang, Li

    2016-12-01

    Effects of coiling temperature (CT) ranging from 673 K to 973 K (400 °C to 700 °C) on microstructure and tensile property of a hot-rolled ferritic lightweight steel containing 0.35 wt pct C and 4.1 wt pct Al are investigated in the present study. Basically, the microstructure of the hot-rolled steel is composed of δ-ferrite grain bands and secondary phase bands which are originated from the decomposition of antecedent austenite. The secondary phase band is a bainite band at coiling temperatures (CTs) lower than 723 K (450 °C). More specifically, the bainite band mainly consists of lower bainite together with blocky retained austenite at the CT of 673 K (400 °C), while it primarily contains carbide-free bainite being an aggregate of lath-shaped ferrite and austenite at the CT of 723 K (450 °C). The secondary phase band is a carbide band which mainly contains a pearlite structure at CTs higher than 773 K (500 °C). There are three types of carbides in the steel matrix: transitional ɛ-carbide present inside lower bainite, cementite present within carbide bands as well as at the boundaries between carbide bands and δ-ferrite bands, and κ-carbide present at δ-ferrite grain boundaries which is clearly seen at CTs higher than 773 K (500 °C). The volume fraction of retained austenite reaches the peak value of 9.6 pct at the CT of 723 K (450 °C), and abruptly drops to zero when the CTs are higher than 773 K (500 °C). Lath-shaped retained austenite with a higher volume fraction induces significant enhancement of elongation through the TRIP effect, leading to a uniform elongation of 25 pct and an elongation-to-failure of 32 pct at the CT of 723 K (450 °C). Crack initiation and propagation inside the tested specimens are tracked and fracture surface is observed to help understand the deformation and fracture behavior of the hot-rolled steel.

  10. Development and Application of Die-Casting High Speed Steel Rolls

    Institute of Scientific and Technical Information of China (English)

    JIANG Zhi-qiang; FU Han-guang; DING Yu-cheng

    2005-01-01

    Due to its high hardness, good red hardness and excellent wear resistance at high temperature, high speed steel (HSS) is fit for the roll manufacture. In order to overcome the segregation of centrifugal casting of HSS roll, die-cast processes were developed and its effects on the properties of the HSS roll were investigated. It was found that pressure, pressing time and speed are three important factors affecting shrinkage cavity. For pouring temperature of 1 400-1 450 ℃, pressure of 150-160 MPa, pressing time of 120-150 s and pressing speed of 14-16 mm/s, a compact HSS roll was obtained, which has no segregation and small working allowance. In the high speed wire rod rolling mill, service life of the HSS roll is 5 to 8 times longer than that of high nickel chromium infinite chilled cast iron roll.

  11. Control Strategies of Asymmetric Strip Shape in Six-High Cold Rolling Mill%Control Strategies of Asymmetric Strip Shape in Six-High Cold Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    ZHANG Yun; YANG Quan; WANG Xiao-chen

    2011-01-01

    It is a complicated problem for cold-rolled strip to improve asymmetric strip shape in strip production. A roll system and strip coupled model of six-high cold rolling mill was established with finite element method to estimate the effect of intermediate roll shifting, tilting, symmetric and asymmetric bending technologies on strip profile. To reduce asymmetric defects of strip shape as much as possible, some control strategies were proposed, including tilting and asymmetric bending of intermediate roll and work roll. The combinations of these three control strategies can effectively eliminate asymmetric strip shape defects. Finally, the closed-loop control model of asymmetric flat- ness at the last stand was given, and the flatness control system with the function of asymmetric strip shape control was also designed for cold tandem mill.

  12. An In-Situ Scanning Electron Microscopy Study of the Bonding between MnS Inclusions and the Matrix during Tensile Deformation of Hot-Rolled Steels

    Science.gov (United States)

    Hosseini, S. B.; Temmel, C.; Karlsson, B.; Ingesten, N.-G.

    2007-05-01

    The bonding between manganese sulfide (MnS) inclusions and the surrounding steel matrix was investigated by in-situ tensile testing in a scanning electron microscope (SEM) at room temperature. Tests were carried out for two different orientations of the inclusions with respect to the loading axis. The orientation was created during a hot cross rolling operation of the test material. Straining was performed along both longitudinal (L) and short transverse (S) directions. The investigation showed that the bond between the MnS inclusions and the matrix is weak. This was particularly seen in the S test direction where the sulfides, lying perpendicular to the load axis, delaminated from the matrix at very low applied stresses. The MnS inclusions in longitudinal tests instead fractured at high stress levels close to the yield stress.

  13. Practice of Hot Rolling Heating Furnace Waste Heat Utilization%热轧加热炉余热利用的实践

    Institute of Scientific and Technical Information of China (English)

    刘全利

    2015-01-01

    According to waste heat recovery theory and combined with practice of hot rolling heating furnace, it introduced high temperature waste heat’s vaporization cooling and exhaust gas recovery technology, medium temperature preheating billet and preheating combustion air technology, and waste heat boiler using low temperature to produce steam technology.%依照余热梯级回收利用原理,结合在热轧加热炉上的具体实践,对高温余热的汽化冷却和乏气回收技术,中温余热预热坯料和预热助燃空气技术,以及通过余热锅炉使低温余热产蒸汽技术逐一进行了阐述。

  14. IMPACT OF CHANGES IN THE TERMS OF STRAIN FOR HOT ROLLED ON THE STRUCTURE OF LOW CARBON WIRE RODS

    Directory of Open Access Journals (Sweden)

    Matías E. García

    2016-03-01

    Full Text Available Wires of SAE 1008 steel, processed in the coil-forming head at two different temperatures to optimize the scale, were studied. It is relevant determine the impact of the changes of hot rolling process conditions in order to predict the mechanical properties of the final product. The structural characteristics of the steel wire and the scale layers generated during the processing conditions are evaluated. The structural study was carried out by light microscopy and scanning electron microscopy (SEM. Grain size and the phases percentage in the steel are determined. In addition, the phases present and layer thicknesses in the scale, are determined. Microhardness profiles on the product structure allows evaluating the effect of process conditions on the product. 8% variation in the coil forming temperature not produce structural changes or behavior in the steel product. It has generated a crust consisting mainly of wustite, suitable for chemical descaling.

  15. Finite Element and Experimental Analysis of Closure and Contact Bonding of Pores During Hot Rolling of Steel

    Science.gov (United States)

    Joo, Soo-Hyun; Jung, Jaimyun; Chun, Myung Sik; Moon, Chang Ho; Lee, Sunghak; Kim, Hyoung Seop

    2014-08-01

    The closure and contact bonding behavior of internal pores in steel slabs during hot rolling was studied using experiments and the finite element method (FEM). Effects of pore size and shape were investigated, and three different cases of pore closure results were observed: no closure, partial closure, and full closure. The FEM results well reproduced various closure events. Bonding strengths of unsuccessfully closed pores, measured by tensile tests, showed critical effects. Also, there was a difference in bonding strengths of several fully closed pores. Fracture surfaces showed that welded regions could be divided into three (not, partially, and perfectly) welded regions. The pressure-time curves obtained from the FEM results indicate that pore surface contact time and deformed surface length are important parameters in pore welding. Pore size, pore shape, time of pressure contact, and deformed surface length should be considered to completely eliminate pores in final products.

  16. Comparison of the microstructure and thermal stability of an AZ31 alloy processed by ECAP and large strain hot rolling

    Energy Technology Data Exchange (ETDEWEB)

    Eddahbi, M. [Department of Physical Metallurgy, Centro Nacional de Investigaciones Metalurgicas (CENIM), CSIC, Avda. Gregorio del Amo, 8, 28040 Madrid (Spain); Valle, J.A. del [Department of Physical Metallurgy, Centro Nacional de Investigaciones Metalurgicas (CENIM), CSIC, Avda. Gregorio del Amo, 8, 28040 Madrid (Spain); Perez-Prado, M.T. [Department of Physical Metallurgy, Centro Nacional de Investigaciones Metalurgicas (CENIM), CSIC, Avda. Gregorio del Amo, 8, 28040 Madrid (Spain)]. E-mail: tpprado@cenim.csic.es; Ruano, O.A. [Department of Physical Metallurgy, Centro Nacional de Investigaciones Metalurgicas (CENIM), CSIC, Avda. Gregorio del Amo, 8, 28040 Madrid (Spain)

    2005-11-25

    The aim of this work is to compare the microstructure, the texture, as well as the thermal stability of an AZ31 Mg alloy processed via two different severe plastic deformation processing techniques, namely large strain hot rolling (LSHR) and equal channel angular pressing (ECAP). The microstructure was characterized by optical microscopy and the texture was measured both by X-ray diffraction and electron backscatter diffraction (EBSD). The microstructure obtained via LSHR has average grain sizes around 3 {mu}m, but it is quite heterogeneous. Additionally, a well-defined basal texture develops. ECAP gives rise to a more homogeneous and slightly coarser microstructure, with an average grain size of 7 {mu}m and a shear type texture. The higher resistance of the extruded sample to secondary recrystallization after severe post-deformation annealing is attributed to a texture effect.

  17. Using Multi-input-layer Wavelet Neural Network to Model Product Quality of Continuous Casting Furnace and Hot Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    HuanqinLi; JieCheng; BaiwuWan

    2004-01-01

    A new architecture of wavelet neural network with multi-input-layer is proposed and implemented for modeling a class of large-scale industrial processes. Because the processes are very complicated and the number of technological parameters, which determine the final product quality, is quite large, and these parameters do not make actions at the same time but work in different procedures, the conventional feed-forward neural networks cannot model this set of problems efficiently. The network presented in this paper has several input-layers according to the sequence of work procedure in large-scale industrial production processes. The performance of such networks is analyzed and the network is applied to model the steel plate quality of continuous casting furnace and hot rolling mill. Simulation results indicate that the developed methodology is competent and has well prospects to this set of problems.

  18. Study on minus tolerance rolling and microstructure properties of hot-rolled ribbed wire rod%螺纹钢盘条负偏差轧制与组织性能研究

    Institute of Scientific and Technical Information of China (English)

    王艳林; 周少林; 张君

    2011-01-01

    The minus tolerance rolling technology to produce hot-rolled ribbed wire rod and the effect of controlled cooling and controlled rolling on the microstructure and properties of the wire rod are described in this paper.The results show that the yield strength of hot-rolled ribbed wire rod is 498 MPa,the tensile strength is 615 MPa,and the elongation is 24.11 %;the edge microstructure of hot-rolled ribbed wire rod after rolling is tempered sorbite and the grain size scale is 13.5;the core microstructure is ferrite-pearlite and the grain size scale is 12.0;the depth of hardening is 0.50 mm and the minus tolerance can be up to-5.19 %.%对螺纹钢盘条负偏差轧制技术及控轧控冷对组织性能的影响进行了研究。结果表明:生产的螺纹钢盘条屈服强度平均值为498 MPa,抗拉强度平均值为615 MPa,伸长率平均值为24.11%,轧后螺纹钢盘条边部组织为回火索氏体,晶粒度为13.5级,心部组织为铁素体加珠光体,晶粒度为12.0级,淬透层深度为0.50 mm,该产品的负偏差值可达-5.19%。

  19. The influence of the hardening coolant agent on the properties of hot rolled bars of the steel 42CrMo4

    OpenAIRE

    Stańczyk, M.; T. Figlus

    2014-01-01

    In the work the influence results of two different hardening coolant agents on the basic mechanical proprieties and microstructure of the round hot rolled bars were presented. The bars of 42CrMo4 steel were exposed to analysis, and for those bars in the hardening process, water and modern pro-ecological polymer cooling agents Aqua Quench MK were used.

  20. Martensite reversion and texture formation in 17Mn-0.06C TRIP/TWIP steel after hot cold rolling and annealing

    Directory of Open Access Journals (Sweden)

    Diana Pérez Escobar

    2015-04-01

    Full Text Available High Mn steels with Si and Al present great plasticity when deformed due to the TRIP/TWIP effect. This work evaluated the microstructural evolution and texture formation of a 17Mn-0.06C steel after hot rolling, cold rolling to 45% of thickness reduction and annealing at 700 °C for different times. The microstructural analysis was performed by means of dilatometry, X-ray diffraction (XRD, optical (OM and scanning electron microscopy (SEM, electron backscattering diffraction EBSD and transmission electron microscopy (TEM. It was found that during the cooling process, after the steel is annealed, the athermal ɛ and α′ martensites are formed. Tensile test results showed that the steel exhibits yield and tensile strength around 650 and 950 MPa with a total elongation around 45%. The austenite texture contains brass, copper and Goss components while the α′ and ɛ martensites textures contain rotated cube and prismatic and pyramidal fibers, respectively.

  1. Simulation of accelerated strip cooling on the hot rolling mill run-out roller table

    Directory of Open Access Journals (Sweden)

    E.Makarov

    2016-07-01

    Full Text Available A mathematical model of the thermal state of the metal in the run-out roller table continuous wide hot strip mill. The mathematical model takes into account heat generation due to the polymorphic γ → α transformation of supercooled austenite phase state and the influence of the chemical composition of the steel on the physical properties of the metal. The model allows calculation of modes of accelerated cooling strips on run-out roller table continuous wide hot strip mill. Winding temperature calculation error does not exceed 20°C for 98.5 % of strips of low-carbon and low-alloy steels

  2. Effect of Deformation between Stands on the Strip Shape in Hot Rolling

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    A theoretical model about the secondary deformation is developed by the combination of analytical and experimental approaches. A system simulation based on the model is completed to predict the strip profile after the interstand deformation. On the other hand, comprehensive experiments and quantitative comparisons are made to calibrate the model for a wide variety of products. As a result, the correction of the model has been verified by the actual rolling data from production mill and it is helpful to improve the strip shape control.

  3. Crystallographic Reconstruction Study of the Effects of Finish Rolling Temperature on the Variant Selection During Bainite Transformation in C-Mn High-Strength Steels

    Science.gov (United States)

    Bernier, Nicolas; Bracke, Lieven; Malet, Loïc; Godet, Stéphane

    2014-12-01

    The effect of finish rolling temperature on the austenite-( γ) to-bainite ( α) phase transformation is quantitatively investigated in high-strength C-Mn steels using an alternative crystallographic γ reconstruction procedure, which can be directly applied to experimental electron backscatter diffraction mappings. In particular, the current study aims to clarify the respective contributions of the γ conditioning during the hot rolling and the variant selection during the phase transformation to the inherited texture. The results confirm that the sample finish rolled at the lowest temperature [1102 K (829 °C)] exhibits the sharpest transformation texture. It is shown that this sharp texture is exclusively due to a strong variant selection from parent brass {110}, S {213} and Goss {110} grains, whereas the variant selection from the copper {112} grains is insensitive to the finish rolling temperature. In addition, a statistical variant selection analysis proves that the habit planes of the selected variants do not systematically correspond to the predicted active γ slip planes using the Taylor model. In contrast, a correlation between the Bain group to which the selected variants belong and the finish rolling temperature is clearly revealed, regardless of the parent orientation. These results are discussed in terms of polygranular accommodation mechanisms, especially in view of the observed development in the hot-rolled samples of high-angle grain boundaries with misorientation axes between γ and γ.

  4. The influence of the recrystallization mechanisms and grain growth on the texture of a hot rolled AZ31 sheet during subsequent isochronal annealing

    Energy Technology Data Exchange (ETDEWEB)

    Victoria-Hernandez, J., E-mail: jose.victoria-hernandez@hzg.de; Yi, S.; Bohlen, J.; Kurz, G.; Letzig, D.

    2014-12-15

    Highlights: • The rolling texture of a twin roll cast AZ31 shows broad off-basal orientations. • Prismatic and pyramidal slip, and secondary twins influence the rolling texture. • Discontinuous recrystallization is promoted in grains deformed by pyramidal slip. • Recovery and extended recovery are promoted in grains deformed by prismatic slip. • Fast growing grain with orientation close to (0 0 0 1) lead the formation of a basal texture. - Abstract: The texture development during isochronal annealing at 250, 300 and 350 °C for 30 min of a hot rolled Mg AZ31 sheet produced by twin-roll casting was studied in this work. It was found that the rolling texture shows some features that resemble the textures that develop in rolled Mg alloys with rare earth additions. During further heat treatment, special attention was given to the deformation and recrystallization mechanisms, and grain growth that control the texture development. It was found that at 250 and 300 °C extended recovery and discontinuous recrystallization influence the texture by generating strain free grains with off-basal orientation. Conversely, during annealing at 350 °C growth of grains with their c-axis close to the (0 0 0 1) leads to the formation of the well-known basal type texture.

  5. Detection system for inclusion defects in hot-rolled steel plates using MFLT with two different magnetizing strengths

    Science.gov (United States)

    Yotsuji, Junichi; Koshihara, Takahiro

    2014-02-01

    Recently, steel can manufacturing requires higher quality because otherwise minute non-metallic inclusions in thin sheets cause cracks and result in a burst during pressurization after the pressing process. Quality testing systems have already been installed in the final process in steel plants, but if there were another inspection in an earlier step, for example, at the hot strip mill, the mass manufacture of nonconforming products could be avoided and maintaining quality control would be more efficient. In order to detect inclusion defects in hot-rolled steel plates, the authors developed a new technique for MFLT (Magnetic Flux Leakage Testing) using different magnetizing forces. According to an analysis of the noise factors in MFLT, it was found that the signals generated from the scale layer on a steel surface are dominant. A different magnetizing force method is the used to decrease this overpowering noise level in MFLT. In this paper, it was confirmed that inclusions larger than 160μm in diameter and less than 0.45mm in depth can be detected utilizing this method.

  6. High Speed Twin Roll Casting of Aluminum Alloy Strips

    Institute of Scientific and Technical Information of China (English)

    Toshio; Haga

    2002-01-01

    The twin roll caster for aluminum alloys has many a dv antages. For example, rapid solidification, low equipment cost, and low running cost, etc. However, the twin roll caster has some disadvantages. They are slow c asting speed and limitation of alloys. In the conventional twin roll caster, the casting speed is slower than 10 m/min. Aluminum alloys, which freezing range is wide, can not be cast. In the present study, break through of these problems wa s tried, and a new type twin roll caster was devised...

  7. The effect of hot-rolling on chill-cast AI-AI3Ni, chill-cast AI-AI2Cu, and Unidirectionally Solidified AI-AI3Ni Eutectic Alloys

    Science.gov (United States)

    Jardine, F. S. J.; Cantor, B.

    1986-11-01

    The effect of hot-rolling on the mechanical properties and microstructures of chill-cast Al-Al3Ni, chill-cast Al-Al2Cu, and unidirectionally solidified Al-Al3Ni eutectic alloys has been studied. The chill-cast eutectic alloys were produced by casting into preheated mild steel molds placed on copper chills. This system promoted growth along the length of the ingot and not radially from the mold wall. Cellular microstructures resulted with good alignment of Al3Ni fibers or Al2Cu lamellae within the cells and an interfiber/lamellar spacing of ~ 1 /urn. In contrast, the Al-Al3Ni eutectic alloy was also unidirectionally solidified at a growth rate of 3 x 10-1 m s-1 in a conventional horizontal crystal grower. This produced well-aligned Al3Ni fibers with an interfiber spacing of 1.2 ώm. Both the unidirectionally solidified and chill-cast Al-Al3Ni eutectic alloy can be hot-rolled at 773 K to reductions in area of greater than 95 pct. Deformation was achieved by Al3Ni fiber fracturing followed by separation of the broken fiber fragments in the rolling direction. Additionally, for the chill-cast eutectic the cellular microstructure disappeared and the Al3Ni fibers were homogeneously distributed throughout the matrix, after area reductions of 60 to 70 pct. In both cases, the eutectic microstructure was deformed with a constant volume fraction of Al3Ni/unit volume being maintained during rolling. The chill-cast Al-Al2Cu eutectic alloy can be hot-rolled at 773 K to an area reduction of ~50 pct, after the continuous brittle Al2Cu phase within the cells has been ‘broken up’ by coarsening at high temperature. The variations of room temperature tensile properties for the chill-cast and unidirectionally solidified eutectic alloys were measured as a function of reduction of thickness during hot-rolling and the results were compared with predicted strengths from discontinuous fiber reinforcement theory.

  8. Forming of High-strength Steels Using a Hot-melt Dry Lubricant

    DEFF Research Database (Denmark)

    Hörnström, Sven-Erik; Karlsson, Erik; Olsson, Mikael

    2008-01-01

    steel grades and improved surface engineering treatments such as the deposition of low friction CVD and PVD coatings. In the present study the performance of a hot-melt dry lubricant in the forming of hot and cold rolled and hot-dip galvanized high strength steel has been evaluated and compared...... with a conventional rust protection oil using four different tests methods, i.e. a strip reduction test, a bending under tension test, a stretch-forming test and a pin-on disc test. In the tests, two different cold work tool steels, a conventional steel grade and a nitrogen alloyed PM steel grade were evaluated......The increasing use of high strength steels in a variety of mechanical engineering applications has illuminated problems associated with galling in sheet metal forming operations. Galling is a tribological phenomenon associated with transfer of material from the steel sheet to the tool surface...

  9. Fuzzy logic modeling and control of steel rod quenching after hot rolling

    Science.gov (United States)

    Giorleo, G.; Memola Capece Minutolo, F.; Sergi, V.

    1997-10-01

    Reinforced concrete rod produced by European Community countries must comply with standards that establish minimum strength and tensile properties along with other technological and geometrical characteristics; however, possible variability within the assigned limits is not specified. Consequently, a number of manufacturing methods are now used, with the result that over time the mechanical properties of these products vary widely. Increased competition has led to the development of new procedures incorporating both process and quality control. One example is a process based on the heat treatment undergone by the metal bars leaving the final stand of the rolling mill train. In this way, the mechanical and technological properties can be graduated, thereby enhancing strength (particularly yield point) without altering the deformability of the material. This procedure does away with the need to alter the chemical composition of the steel used to manufacture the rods. Process adjustment still relies on the experience of the production manager, however. This paper examines the possibility of applying fuzzy logic computer techniques to the heat treatment process in order to render it more rational and independent of operator unreliability.

  10. Development of ultrasonic testing method of dissimilar metal transition joints by hot roll bonding

    Energy Technology Data Exchange (ETDEWEB)

    Hoshino, Ikuji; Fujisawa, Kazuo; Yamaguchi, Hisao [Sumitomo Metal Industries Ltd., Osaka (Japan); Nagai, Takayuki; Takeda, Seiichiro

    1996-03-01

    An ultrasonic inspection method for detection of debonding in a clad pipe was investigated. The clad pipe is composed of outer side stainless steel (SUS), inner side titanium alloy (Ti) and intermediate tantalum foil (Ta) 0.05 to 0.2mm in thickness. The clad pipe is machined to dissimilar metal transition tubular joints which are used in a nuclear fuel reprocessing plant. The ultrasonic echoes from sound bonding and debonding areas were calculated by combining echoes from SUS-Ta and Ti-Ta interfaces, and multiple reflection echoes in Ta foil, considering the reflection coefficient at each interface. The influence of multiple reflection echoes in Ta foil was also evaluated. The effects of center frequency and band width of ultrasonic pulse and inspection direction were analysed from the calculation results. The effect of inspection direction considering the pipe shift was also evaluated from the experiment. The determinations showed that inspection from the inner side of a pipe with a broad frequency band probe of 12 to 20 MHz is optimum. A test specimen with artificial defects 1 mm in diameter and specimens with a debonding area made by rolling oxidized material were inspected by the determined test condition. Findings allowed discrimination of the echoes from debonding boundaries from those from sound bonding boundaries. (author).

  11. Suitability of Indian Hot-Rolled Parallel Flange Sections for Use in Seismic Steel Moment Resisting Frames

    Directory of Open Access Journals (Sweden)

    Kulkarni Swati Ajay

    2012-04-01

    Full Text Available Use of parallel flange I beam sections is advantageous than tapered flange I beam sections due to, increased lateral stiffness, sections do not have sloping flanges and excessive material in web and easy to weld and bolt. Nowadays the hot rolled parallel flange, narrow parallel flange beams (NPB and wide parallel flange beams (WPB sections as per Indian standards, having yield stress, 300 MPa, 350 MPa and 410 MPa are being manufactured. Available range of these sections can be used for steel moment resisting frames (SMRF’s and prequalified connections as per AISC codes. When the cross section of a steel shape is subjected to large compressive stresses, the thin plates that make up the cross section may buckle before the full strength of the member is attained if the thin plates are too slender. This failure mode may be prevented by selecting suitable width-to-thickness ratios of component plates. In the present exercise, a suitability of NPB and WPB section for use in SMRF’s as per width-to-thickness limitations of AISC 341-2010 and AISC 341-2005 codal provisions is studied.

  12. Structural Characteristics and In Vitro Biodegradation of a Novel Zn-Li Alloy Prepared by Induction Melting and Hot Rolling

    Science.gov (United States)

    Zhao, Shan; McNamara, Cameron T.; Bowen, Patrick K.; Verhun, Nicholas; Braykovich, Jacob P.; Goldman, Jeremy; Drelich, Jaroslaw W.

    2017-01-01

    Zinc shows great promise as a bioabsorbable metal; however, the low tensile strength of pure zinc limits its application for endovascular stent purposes. In this study, a new Zn-xLi alloy (with x = 2, 4, 6 at. pct) was prepared by induction melting in an argon atmosphere and processed through hot rolling. Structures of the formulated binary alloys were characterized by X-ray diffraction and optical microscopy. Mechanical testing showed that the incorporation of Li into Zn increased ultimate tensile strength from 560 MPa (x = 6 at. pct). In vitro corrosion behavior was evaluated by immersion tests in simulated body fluid. The Zn-2Li and Zn-4Li corrosion study demonstrated that corrosion rates and products resemble those observed for pure Zn in vivo, and in addition, the Zn-4Li alloy exhibits higher resistance to corrosion as compared to Zn-2Li. The findings herein encourage further exploration of Zn-Li systems for structural use in biomedical vascular support applications with the ultimate goal of simplifying stent procedures, thereby reducing stent-related complications.

  13. Effect of Chromium on Microstructure and Mechanical Properties of Cold Rolled Hot-dip Galvanizing DP450 Steel

    Institute of Scientific and Technical Information of China (English)

    Yun HAN; Shuang KUANG; Hua-sai LIU; Ying-hua JIANG; Guang-hui LIU

    2015-01-01

    Two cold rolled hot-dip galvanizing dual phase (DP) 450 steels with different amounts of chromium were designed and the effects of the chromium concentration and galvanizing processes on the microstructure and mechanical properties were also investigated. The results show that the experimental steels exhibit typical dual phase microstructure character. However, the ferrite phase of steel with higher chromium is more regular and its boundaries are clearer. Meanwhile, martensite austenite (MA) island in steel No. 2 is diffused and no longer distributes along the grain boundary as net or chain shape. More MA islands enriched with Cr element can be found in the ferrite grains, and the increment of Cr element improves the stablity of the austenite so that the austenite has been reserved in MA islands. In addition, the experimental steel with higher chromium exhibits better elongation, lower yield ratio and better formability. The mean hole expanding ratio of steels No. 1 and No. 2 is 161.70% and 192.70%, respectively.

  14. Isothermal Reduction of Oxide Scale on Hot-Rolled, Low-Carbon Steel in 10 pct H2-Ar

    Science.gov (United States)

    He, Yongquan; Jia, Tao; Li, Zhifeng; Cao, Guangming; Liu, Zhenyu; Li, Jun

    2016-10-01

    The isothermal reduction of oxide scale on hot-rolled, low-carbon steel strip in 10 pct H2-Ar mixtures in the temperature range of 673 K to 1073 K (400 °C to 800 °C) was investigated by using a thermo-gravimetric analyzer (TGA). During heating under an argon atmosphere, magnetite/iron eutectoid and proeutectoid magnetite in the oxide scale successively transformed into wüstite at a temperature above 843 K (570 °C). The kinetic plot of the isothermal reduction assumes a sigmoid shape, including induction, acceleration, and finally the decaying stage. Fitting the kinetic curve to mathematical models, the reaction at 1073 K (800 °C) and 773 K (500 °C) were determined to be controlled by phase-boundary-controlled reaction and three-dimensional growth of nuclei, respectively. The reduction product varies with temperature and itself affects the kinetics. Porous and dense iron were, respectively, obtained below and above 873 K (600 °C). A "rate-minimum" was observed at 973 K (700 °C) due to the formation of dense iron that blocks the gas diffusion. Due to the structural transformation of oxide scale during heating, the reactant depends on the heating process. However, compared with the oxide scale structure, the temperature is more important in determining the reduction kinetics at temperatures above 973 K (700 °C).

  15. Effect of Hot Rolling on Bonding Characteristics and Impact Behavior of a Laminated Composite Material Based on UHCS-1.35 Pct C

    Science.gov (United States)

    Pozuelo, M.; Carreño, F.; Cepeda-Jiménez, C. M.; Ruano, O. A.

    2008-03-01

    Two different hot rolling routes were developed to study the influence of thermomechanical factors on interface bonding, characterized by shear tests, and impact behavior of laminates containing five layers of ultrahigh carbon steel (UHCS-1.35C) and five layers of mild steel (MS-0.091C). The relationship between processing and microstructure has been studied by scanning electron microscopy (SEM) and electron dispersive spectroscopy examinations. It has been observed that the path for thickness reduction in the hot roll processing affects fundamentally the bond between layers. Specifically, a “severe” initial thickness reduction of 25 pct in the first cycle, allowing an important processing temperature drop (from 765 °C to 600 °C), produces a strong bond, which prevents delamination. On the contrary, the application of “soft” and gradual thickness reductions results in less tough bonds that permit delamination and, therefore, multiply the impact resistance.

  16. Online Load Operating Mode of Oil Film Bearing in High Speed Wire Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    LI Yugui; PANG Siqing; HUANG Qingxue; WANG Jianmei; ZHAO Chunjiang

    2006-01-01

    To study the mechanism of burnt damage of oil film bearing in high-speed wire rolling mill, reasonable temperature sensors are designed and calibrated, pressure block of rolling mill has been transformed into pressure sensors. Online temperature and load of oil film bearing in a domestic precision rolling F15 have been tested. Consequently, a large sum of valuable test data was obtained. The distributions rules of pressure and temperature under continuous online rolling state are recorded in detail. Theoretical and experimental results are beneficial to damage mechanism of oil film bearing, thus its service life could be prolonged. Moreover, such results could provide an important reference for online test and control.

  17. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process.

    Science.gov (United States)

    Wang, Hui-Yuan; Yu, Zhao-Peng; Zhang, Lei; Liu, Chun-Guo; Zha, Min; Wang, Cheng; Jiang, Qi-Chuan

    2015-11-25

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30-60 μm, exhibiting a typical basal texture, fine grains of 1-5 μm and ultrafine (sub) grains of 200-500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application.

  18. The influence of the hardening coolant agent on the properties of hot rolled bars of the steel 42CrMo4

    Directory of Open Access Journals (Sweden)

    M. Stańczyk

    2014-10-01

    Full Text Available In the work the influence results of two different hardening coolant agents on the basic mechanical proprieties and microstructure of the round hot rolled bars were presented. The bars of 42CrMo4 steel were exposed to analysis, and for those bars in the hardening process, water and modern pro-ecological polymer cooling agents Aqua Quench MK were used.

  19. Development of a new set-up mathematical model for the tandem hot rolling unit of the brazilian National Steel Company; Desenvolvimento de novo modelo matematico de set up do LTQ-2 da CSN

    Energy Technology Data Exchange (ETDEWEB)

    Silveira, Aquiles A. da; Dornelas, Francisco C.; Tirello, Jonas; Brandao, Jose M.M. [Companhia Siderurgica Nacional, Volta Redonda, RJ (Brazil)

    1991-12-31

    This paper shows the development of a set-up mathematical model for the tandem hot rolling unit of the brazilian National Steel Company, specifically for the cylinder opening and chair speed. 2 refs., 10 figs.

  20. DEVELOPMENT AND CREATION OF THE «CLASSIFICATION OF DEFECTS OF HOT ROLLED SEAMLESS PIPE PRODUCTION OF JSC «BMZ – MANAGEMENT COMPANY OF HOLDING «BMK»

    Directory of Open Access Journals (Sweden)

    I. A. Kovaleva

    2013-01-01

    Full Text Available With the development of a new process for the production of seamless hot-rolled pipes, specialists of the enterprise encountered difficulties in determining the causes of unsatisfactory quality of pipes, determining their nature and causes. In this regard, this article contains created and developed «Classification of defects of hot rolled seamless pipes made of OJSC «BSW – management company of «BMC» holding».

  1. HRB400热轧带肋钢筋盘条无屈服现象问题的解决方法%Solution for Yielding Losing of HRB400 Hot Rolled Steel Wire Rod

    Institute of Scientific and Technical Information of China (English)

    陈兴银

    2011-01-01

    分析了在高速线材生产线上生产HRB400热轧带肋钢筋盘条过程中出现力学检验时应力-应变曲线无明显屈服现象问题的原因,据此调整生产工艺后,成功解决了这一问题的方法.%he reason of no obvious yielding phenomenon during the stress - strain test for HRB400 hot rolled steel wire rod from high - speed wire production line is analyzed, which is dissolved successfully after the adjusting of production process.

  2. 76 FR 15299 - Certain Hot-Rolled Carbon Steel Flat Products From India: Preliminary Rescission of...

    Science.gov (United States)

    2011-03-21

    ..., fully stabilized (commonly referred to as interstitial-free (IF)) steels, high strength low alloy (HSLA...), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels with...; high strength low alloy; and the substrate for motor lamination steel may also enter under...

  3. Rolling Contact Fatigue and Wear Behavior of High-Performance Railway Wheel Steels Under Various Rolling-Sliding Contact Conditions

    Science.gov (United States)

    Faccoli, Michela; Petrogalli, Candida; Lancini, Matteo; Ghidini, Andrea; Mazzù, Angelo

    2017-07-01

    An experimental investigation was carried out to study and compare the response to cyclic loading of the high-performance railway wheel steels ER8 EN13262 and SUPERLOS®. Rolling contact tests were performed with the same contact pressure, rolling speed and sliding/rolling ratio, varying the lubrication regime to simulate different climatic conditions. The samples, machined out of wheel rims at two depths within the reprofiling layer, were coupled with UIC 900A rail steel samples. The wear rates, friction coefficients and hardness were correlated with the deformation beneath the contact surface. The crack morphology was studied, and the damage mechanisms were identified. The distribution of crack length and depth at the end of the dry tests was analyzed to quantify the damage. The main difference between the steels lies in the response of the external samples to dry contact: SUPERLOS® is subjected to a higher wear and lower friction coefficient than ER8, and this reduces the density of surface cracks that can propagate under wet contact conditions. The analysis of feedback data from in-service wheels confirmed the experimental results.

  4. High-strength high-conductivity Cu-Nb microcomposite sheet fabricated via multiple roll bonding

    Science.gov (United States)

    Jha, S. C.; Delagi, R. G.; Forster, J. A.; Krotz, P. D.

    1993-01-01

    Copper-niobium microcomposites are a new class of high-strength high-conductivity materials that have attractive properties for room- and elevated-temperature applications. Since Nb has little solid solubility in Cu, addition of Nb to Cu does not affect its conductivity. Copper-niobium microcomposites are melted and cast so that the microstructure of cast Cu-Nb ingots consists of 1-to 10 μm Nb dendrites uniformly distributed within the copper matrix. Extensive wire drawing with a true processing strain ( η > 12) of Cu-Nb alloy leads to refinement and elongation of Nb dendrites into 1-to 10 nm-thick filaments. The presence of such fine Nb filaments causes a significant increase in the strength of Cu-Nb wires. The tensile strength of heavily drawn Cu-Nb wires was determined to be significantly higher than the values predicted by the rule of mixtures. This article reports the fabrication of high-strength Cu-Nb micro-composite sheet by multiple roll bonding. It is difficult and impractical to attain high processing strains ( η > 3) by simple cold rolling. In most practical cold-rolling operation, the thickness reduction does not exceed 90 pct ( η ≅ 2). Therefore, innovative processing is required to generate high strength in Cu-Nb microcomposite sheet. Multiple roll bonding of Cu-Nb has been utilized to store high processing strain ( η > 10) in the material and refine the Nb particle size within the copper matrix. This article describes the microstructure, mechanical properties, and thermal stability of roll-bonded Cu-Nb microcomposite sheet.

  5. Ground-roll noise extraction and suppression using high-resolution linear Radon transform

    Science.gov (United States)

    Hu, Yue; Wang, Limin; Cheng, Feng; Luo, Yinhe; Shen, Chao; Mi, Binbin

    2016-05-01

    Ground-roll is a main type of strong noises in petroleum seismic exploration. Suppression of this kind of noise is essential to improve the signal-to-noise ratio of seismic data. In the time-offset (t-x) domain, the ground-roll noise and the effective waves (e.g., direct waves, reflections) overlap with each other in terms of time and frequency, which make it difficult to suppress ground roll noise in exploration seismic data. However, significant different features shown in the frequency-velocity (f-v) domain make it possible to separate ground roll noise and effective waves effectively. We propose a novel method to separate them using high-resolution linear Radon transform (LRT). Amplitude and phase information is preserved during the proposed quasi-reversible transformation. The reversibility and linearity of LRT provide a foundation for ground-roll noise suppression in the f-v domain. We extract the energy of ground-roll noise in the f-v domain, and transform the extracted part back to the t-x domain to obtain the ground-roll noise shot gather. Finally, the extracted ground-roll noise is subtracted from the original data arithmetically. Theoretical tests and a real world example have been implemented to illustrate that the ground-roll noise suppression can be achieved with negligible distortion of the effective signals. When compared with the adaptive ground-roll attenuation method and the K-L transform method, the real world example shows the superiority of our method in suppressing the ground-roll noise and preserving the amplitude and phase information of effective waves.

  6. Development of a copy-peeling machine for machining the surface of hot rolled square billets

    Science.gov (United States)

    Koch, R. E.; Fangmeier, R.; Seppelt, B.

    1986-01-01

    A copy-peeling system to replace the high-pressure grinding method, especially for stainless steel qualities, was developed. The copy-peeling process for square billets was accomplished on an existing planing machine with special test attachments as well as on a specially developed copy-peeling machine. The attainable material removals and the tool life reached during the tests with stainless steel are not sufficient to offer an economic and technically advanced alternative to high-pressure grinding. The advantages of copy peeling with respect to safety and health of the operational personnel are obvious. However, it cannot be expected that this process will be applied extensively.

  7. Tensile property improvement of TWIP-cored three-layer steel sheets fabricated by hot-roll-bonding with low-carbon steel or interstitial-free steel

    Science.gov (United States)

    Park, Jaeyeong; Kim, Jung-Su; Kang, Minju; Sohn, Seok Su; Cho, Won Tae; Kim, Hyoung Seop; Lee, Sunghak

    2017-01-01

    TWIP-cored three-layer steel sheets were newly fabricated by hot rolling of TWIP steel sheet surrounded by low-carbon (LC) or interstitial-free (IF) steel sheets. TWIP/LC or TWIP/IF interfaces were well bonded without pores or voids, while a few pearlites were thinly formed along the interfaces. The strengths and elongation of the TWIP-cored sheets increased as the volume fraction of TWIP-cored region increased, and were also well matched with the ones calculated by a rule of mixtures based on volume fraction or force fraction. According to digital image correlation and electron back-scatter diffraction analyses, very high strain hardening effect in the initial deformation stage and active twin formation in the interfacial region beneficially affected the overall homogeneous deformation in the TWIP-cored sheets without any yield point phenomenon occurring in the LC sheet and serrations occurring in the TWIP sheet, respectively. These TWIP-cored sheets can cover a wide range of yield strength, tensile strength, and ductility levels, e.g., 320~498 MPa, 545~878 MPa, and 48~54%, respectively, by controlling the volume fraction of TWIP-cored region, and thus present new applications to multi-functional automotive steel sheets requiring excellent properties. PMID:28067318

  8. Tensile property improvement of TWIP-cored three-layer steel sheets fabricated by hot-roll-bonding with low-carbon steel or interstitial-free steel

    Science.gov (United States)

    Park, Jaeyeong; Kim, Jung-Su; Kang, Minju; Sohn, Seok Su; Cho, Won Tae; Kim, Hyoung Seop; Lee, Sunghak

    2017-01-01

    TWIP-cored three-layer steel sheets were newly fabricated by hot rolling of TWIP steel sheet surrounded by low-carbon (LC) or interstitial-free (IF) steel sheets. TWIP/LC or TWIP/IF interfaces were well bonded without pores or voids, while a few pearlites were thinly formed along the interfaces. The strengths and elongation of the TWIP-cored sheets increased as the volume fraction of TWIP-cored region increased, and were also well matched with the ones calculated by a rule of mixtures based on volume fraction or force fraction. According to digital image correlation and electron back-scatter diffraction analyses, very high strain hardening effect in the initial deformation stage and active twin formation in the interfacial region beneficially affected the overall homogeneous deformation in the TWIP-cored sheets without any yield point phenomenon occurring in the LC sheet and serrations occurring in the TWIP sheet, respectively. These TWIP-cored sheets can cover a wide range of yield strength, tensile strength, and ductility levels, e.g., 320~498 MPa, 545~878 MPa, and 48~54%, respectively, by controlling the volume fraction of TWIP-cored region, and thus present new applications to multi-functional automotive steel sheets requiring excellent properties.

  9. Analysis on Oxide Defect at Surface of Hot-rolled and Pickled Plate%热轧酸洗板表面氧化缺陷分析

    Institute of Scientific and Technical Information of China (English)

    程广萍; 陈宇杰

    2013-01-01

    采用体视显微镜、扫描电镜和能谱仪等分析研究了热轧酸洗板表面的氧化物缺陷。结果表明,缺陷区为酸洗后暴露出的基体铁和沿轧向分布的在高温下形成的破碎氧化铁皮。由于氧化铁皮被压入钢板中,在后续除鳞和酸洗中均难以去除,最终成为表面缺陷。%An oxide defect at surface of hot-rolled and pickled plate was investigated by using stereo-microscope , SEM and EDS .The results show that the defective regions are iron substrate exposed owing to pickling and longitudinally distributed broken iron scale formed at high temperature .The iron oxide scale is hard to be removed by subsequently descaling and pickling because of being pressed into the plate , thus becoming a surface defect .

  10. Numerical analysis of the flexible roll forming of an automotive component from high strength steel

    Science.gov (United States)

    Abeyrathna, B.; Abvabi, A.; Rolfe, B.; Taube, R.; Weiss, M.

    2016-11-01

    Conventional roll forming is limited to components with uniform cross-section; the recently developed flexible roll forming (FRF) process can be used to form components which vary in both width and depth. It has been suggested that this process can be used to manufacture automotive components from Ultra High Strength Steel (UHSS) which has limited tensile elongation. In the flexible roll forming process, the pre-cut blank is fed through a set of rolls; some rolls are computer-numerically controlled (CNC) to follow the 3D contours of the part and hence parts with a variable cross-section can be produced. This paper introduces a new flexible roll forming technique which can be used to form a complex shape with the minimum tooling requirements. In this method, the pre-cut blank is held between two dies and the whole system moves back and forth past CNC forming rolls. The forming roll changes its angle and position in each pass to incrementally form the part. In this work, the process is simulated using the commercial software package Copra FEA. The distribution of total strain and final part quality are investigated as well as related shape defects observed in the process. Different tooling concepts are used to improve the strain distribution and hence the part quality.

  11. INFLUENCE OF ROLL DIAMETERS ON DEFORMATION BEHAVIOUR OF HIGH TEMPERATURE SUPERCONDUCTING TAPE

    Institute of Scientific and Technical Information of China (English)

    LEI Liping; ZHAO Yinghong; ZENG Pan

    2007-01-01

    During plastic process, the material flow is strongly influenced by the contact area between deformed workpiece and die. In rolling process, difference of roll diameter makes the contact area between roll and deformed tape different, which leads to different material flow and the distribution of powder density. A numerical modelling of the first rolling process for 61-filament high temperature superconducting tape is constructed and the influences of roll diameters on deformation behavior of the tape are discussed. It can be found that the BiSrCaCuO (BSCCO) powder in the center of the tape has higher relative density than those in the periphery of the tape during rolling process. With the increase of roll diameter, the length of the contact arc in the roll gap expands which lead to the increasing of transversal strain and the decreasing of the related longitudinal strain. It makes the value of longitudinal strain ratio decrease gradually, which decreases the possibility of occurrence of the transversal shear band, simultaneously it increases the risk of occurrence of longitudinal crack.

  12. 热轧板带横向厚度分布的预测与控制%Prediction and control of thickness transverse distribution in hot rolling strip

    Institute of Scientific and Technical Information of China (English)

    高山凤; 刘鸿飞; 郗安民; 杨贤

    2016-01-01

    To solve the problem existing in the measuring and prediction of transverse thickness distribution of finish hot rolling, the adaptive neural network trained by hybrid algorithms of particle swarm optimization ( PSO) and back propagation (BP) neural network is introduced. Based on the BP network, the network structure, weights and threshold are optimized by PSO algorithm for improving the network convergence speed and prediction accuracy. By the data of two high reversible hot rolling mill, the average error of thickness is 3.6 μm and the error absolute value is less than 4μm accounted for 87.1%. The absolute error frequency of strip thickness within 30μm is 90%by statistical analysis of the steady state rolling, excepting the head and tail of the strip. The research results show that the network model can replace crown instrument to predict the transverse thickness distribution in the actual production. And the control means of strip shape are precisely controlled. It illustrates that the network model can meet the requirement of high precision flatness control.%针对板带热轧过程中终轧板带横向厚度分布的检测、预测方法存在的缺陷,建立自适应粒子群优化算法( PSO)和误差反传递( BP )算法混合训练的神经网络预测模型.该网络模型在BP神经网络的基础上,通过自学习过程对网络结构进行动态优化;借助PSO算法优化网络的权值和阈值,提高网络收敛速度和预测精度.某厂二辊可逆热轧机现场轧制数据验证表明:稳态轧制状态下,该模型预测精度高,平均绝对误差仅为3.6μm,其中87.1%的误差在±4μm范围内;通过对轧后板带横向厚度的统计分析,去除板带头尾部分,板带厚度的绝对误差在30μm以内的频率为90%.该神经网络模型可以代替凸度仪对热轧板带横向厚度分布进行预测,并且能够对板形的调控机构根据预测结果进行精确的控

  13. Experimental Study of Nano-lubrication in Hot Strip Rolling%板带钢热轧纳米润滑实验研究

    Institute of Scientific and Technical Information of China (English)

    朱作鑫; 孙建林; 徐鹏飞; 苏小坡

    2014-01-01

    Lubrication experiments of strip in hot rolling were carried out under different lubrication conditions to ana-lyze the effects of nano lubricants to parameters of rolling process,surface quality and thickness of the oxide layer. The ex-perimental results show that the strips are rolled steadily in nano lubrication process,and rolling force is decreased by 10%-16.3% comparing with the lubrication conditions by traditional rolling fluid. The thickness of the final rolling is re-duced by 10.8%. Nano lubrication can reduce the surface roughness of the strips,and improve their surface quality signif-icantly. The thickness of oxide layer of the strip is just 7 μm when lubricated by nano lubricants,and the oxide layer is more uniformity and compact,which has less defect of cavity and crack.%通过在不同润滑条件下的热轧润滑实验,研究纳米润滑对板带钢热轧过程中轧制工艺参数、轧后表面质量及氧化层厚度的影响。结果表明:采用纳米润滑能够保证轧制过程顺利进行,相比传统轧制液能够降低轧制力10%~16.3%,减少终轧厚度10.8%;同时能降低板带钢表面粗糙度,显著改善轧后表面质量;采用纳米润滑时板带钢轧后氧化层厚度只有7μm左右,且氧化层致密、均匀,空洞、裂纹等缺陷较少。

  14. Model and hybrid algorithm for hot rolling lot planning%热轧批量计划模型及其混合求解算法

    Institute of Scientific and Technical Information of China (English)

    屠乃威; 黄辉; 罗小川; 柴天佑

    2011-01-01

    分析了热轧批量计划编制问题,建立了基于奖金收集车辆路径问题的计划数不确定的热轧批量计划模型.模型中考虑了热轧生产的多种工艺约束和生产目标.针对该模型提出了一种基于模拟退火算法和蚁群算法的混合算法,混合算法中利用模拟退火算法得到热轧批量计划的一个初始解来生成蚁群算法中的初始信息素分布,利用蚁群算法寻找全局最优解.在蚁群算法中又嵌入了模拟退火算法进行局部搜索,避免蚁群算法陷入局部最优.实验结果表明所提出的模型和算法是有效的.%Hot rolling Iot planning is analyzed and a prize collecting vehicle routing problem(PCVRP) model with uncertain rolling planning numbers for hot rolling lot planning is proposed. The model considers a lot of production process constraints and production targets. A hybrid algorithm based on simulated annealing(SA)and ant colony optimization(ACO) is proposed for solving the model. In the hybrid algorithm, simulated annealing is used to search the initial solution of hot rolling lot planning to form the initial information pheromone, ant colony optimization is used to search the global optimal solution. Simulated annealing employs certain probability to avoid becoming trapped in a local optimum in ant colony optimization. The experimental results show that the model and the hybrid algorithm are effective for hot rolling lot planning.

  15. Hot Chips and Hot Interconnects for High End Computing Systems

    Science.gov (United States)

    Saini, Subhash

    2005-01-01

    I will discuss several processors: 1. The Cray proprietary processor used in the Cray X1; 2. The IBM Power 3 and Power 4 used in an IBM SP 3 and IBM SP 4 systems; 3. The Intel Itanium and Xeon, used in the SGI Altix systems and clusters respectively; 4. IBM System-on-a-Chip used in IBM BlueGene/L; 5. HP Alpha EV68 processor used in DOE ASCI Q cluster; 6. SPARC64 V processor, which is used in the Fujitsu PRIMEPOWER HPC2500; 7. An NEC proprietary processor, which is used in NEC SX-6/7; 8. Power 4+ processor, which is used in Hitachi SR11000; 9. NEC proprietary processor, which is used in Earth Simulator. The IBM POWER5 and Red Storm Computing Systems will also be discussed. The architectures of these processors will first be presented, followed by interconnection networks and a description of high-end computer systems based on these processors and networks. The performance of various hardware/programming model combinations will then be compared, based on latest NAS Parallel Benchmark results (MPI, OpenMP/HPF and hybrid (MPI + OpenMP). The tutorial will conclude with a discussion of general trends in the field of high performance computing, (quantum computing, DNA computing, cellular engineering, and neural networks).

  16. Characteristics of magnesium AZ31 alloys subjected to high speed rolling

    Energy Technology Data Exchange (ETDEWEB)

    Su, J., E-mail: jing.su@mail.mcgill.ca [Department of Mining and Materials Engineering, McGill University, 3610 Rue University, Montreal, Quebec H3A 0C5 (Canada); Sanjari, M. [Department of Mining and Materials Engineering, McGill University, 3610 Rue University, Montreal, Quebec H3A 0C5 (Canada); Division of Materials and Manufacturing Science, Graduate School of Engineering, Osaka University, 2-1 Yamadaoka, Suita 565-0871 (Japan); Kabir, A.S.H.; Jung, I.-H.; Jonas, J.J.; Yue, S. [Department of Mining and Materials Engineering, McGill University, 3610 Rue University, Montreal, Quebec H3A 0C5 (Canada); Utsunomiya, H. [Division of Materials and Manufacturing Science, Graduate School of Engineering, Osaka University, 2-1 Yamadaoka, Suita 565-0871 (Japan)

    2015-06-11

    Magnesium AZ31 alloy sheets were rolled at a high (1000 m/min) and a low (15 m/min) rolling speed. The microstructure and texture evolution were tracked using optical microscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM) and electron backscattered diffraction (EBSD) techniques. At 100 °C, a total reduction of 72% was achieved in one pass at the high rolling speed, while the sheet fractured at a reduction of only 37% during low speed rolling. In the former case, dynamic recrystallization was observed to be well under way at a reduction of 49% and full recrystallization was achieved at a reduction of 72%. For a given reduction, the maximum intensity of the basal texture is weaker after high speed rolling than after low speed rolling. The far better rollability achieved during high speed rolling is attributed to the activation of slip and dynamic recrystallization at the higher temperatures developed; the weaker texture is due to the activation of a larger number of twinning and slip systems.

  17. Ultrafine Structure and High Strength in Cold-Rolled Martensite

    DEFF Research Database (Denmark)

    Huang, Xiaoxu; Morito, S.; Hansen, Niels

    2012-01-01

    Structural refinement by cold rolling (10 to 80 pct reductions) of interstitial free (IF) steel containing Mn and B has been investigated from samples with different initial structures: (a) lath martensite, (b) coarse ferrite (grain size 150 mu m), and (c) fine ferrite (22 mu m). Unalloyed IF steel...

  18. THERMO-MECHANICALLY PROCESSED ROLLED WIRE FOR HIGH

    Directory of Open Access Journals (Sweden)

    V. A. Lutsenko

    2012-01-01

    Full Text Available It is shown that at twisting of wire of diameter 1,83 mm, produced by direct wire drawing of thermomechanically processed rolled wire of diameter 5,5 mm of steel 90, metal stratification is completely eliminated at decrease of carbon, manganese and an additional alloying of chrome.

  19. Horizontal vibration of hot rolling mill and its relationship with rolling parameters%热连轧机水平振动及其与轧制参数影响关系

    Institute of Scientific and Technical Information of China (English)

    孙建亮; 刘宏民; 李琰赟; 彭艳

    2015-01-01

    研究了热连轧机轧辊水平振动机制、水平振动与轧制过程参数间的影响关系。考虑间隙、轧辊偏移距和非线性阻尼等影响因素,建立了板带轧机工作辊水平振动非线性动力学模型,同时建立了轧机水平振动与轧制过程参数的关系模型。对某厂热连轧机F2机座进行水平振动测试试验,工作辊水平振动剧烈,中后期振幅达到4.5 g,甩尾时超过5 g,振动优势频率为40和118 Hz;同时对振动过程进行仿真,研究了轧件厚度、轧制速度和张应力参数对水平振动的影响。结果表明:仿真分析水平振动加速度幅值达到4.8 g,对比仿真和实测的振动曲线,可知仿真与实测结果相符;轧件的厚度越薄,对轧辊振动影响越大;轧制速度变化对水平振动影响较大;相比其他因素,张力对轧机水平振动的影响较小。%The horizontal vibration mechanism of hot tandem rolling mill was studied, and the relationship between the horizontal vibration and the rolling process parameters was obtained. Considering the gap between the bearing chock and the housing, the offset of work roll and backup roll, and the nonlinear damping, the nonlinear dynamic model of horizontal vibration of strip rolling mill was established, and the relationship model of horizontal vibration and rolling process param-eters was also established. Then, the online horizontal vibration test was carried out on the F2 rolling mill of some steel plant. The test result shows that the horizontal vibration of the work roll is very strong, with an amplitude up to 4.5 g in the middle and later periods and more than 5 g at the end phase, and the main vibration frequencies are 40 Hz and 118 Hz. At the same time, based on the model established, the vibration simulation in the rolling process was made to investigate the effect of strip thickness, rolling speed and tensile stress on horizontal vibration. The simulation results

  20. Effect of Vanadium on the Hot Deformation Behavior of Vanadium-Microalloyed Steel for Thin Slab Direct Rolling

    Science.gov (United States)

    Lee, Chang Wook; Seong, Hwan Goo; De Cooman, Bruno C.

    2016-07-01

    The effects of V on hot deformation properties of low-carbon steel were investigated in the temperature range of 1173 K to 1473 K (900 °C to 1200 °C) and for strain rates from 0.1 to 5 s-1 for compositions with a V content in the range of 0 to 0.125 wt pct. The critical stress and strain for dynamic recrystallization (DRX) initiation were obtained from the stress dependence of the strain hardening rate. The hot deformation properties of V-alloyed steel were studied in function of the temperature-corrected strain rate. The experimental results were used to construct a kinetic model of DRX. V was found to have no influence on the hot deformation properties for V contents less than 0.125 pct, indicating the absence of both solute drag and precipitation effects at low V content. When the V content reached 0.125 wt pct, the activation energy for DRX increased and DRX was suppressed in high strain rate condition.

  1. 宽带钢热轧机CVC辊型优化与应用%Optimization and Application of CVC Roll Contour on Hot Wide Strip Mill

    Institute of Scientific and Technical Information of China (English)

    杨晖

    2011-01-01

    In view of unreasonable of amount and distribution of work roll shifting in full stroke and short ability of crown control of F5 ~F7 mills in 2250mm hot wide strip line of Lianyuan Iron &-Steel Co. , the CVC roll contour was optimized by building models. The industry experiment shows that the work roll utilization ratio of shifting in full stroke is effectively improved, and the shape control function of work roll bending is also gotten better.%针对涟钢2250mm常规热连轧机组F5~F7机架CVC工作辊横移量及分布不合理、轧机凸度控制能力不足的问题,通过建立CVC辊型模型对其进行了优化设计.现场实验表明,CVC辊型优化后,工作辊横移全行程利用率得到了有效提高,工作辊弯辊的板形调控功效也得到了更好发挥,满足了板形控制的需要.

  2. High speed twin roll casting of Al-3Si-0.6Mg strip

    OpenAIRE

    Haga, T.; Ikawa, M; H.Watari; S. Kumai

    2006-01-01

    Purpose: Purpose of this paper is to clear the possibility of high speed roll casting of thin strip of Al-3%Si-0.6%Mg alloy. Investigation of the mechanical properties of the roll cast Al-3%Si-0.6%Mg strip was purpose, too.Design/methodology/approach: Method used in the present study was high speed twin roll caster and low temperature casting. These methods were used to realize rapid solidification, and increase of casting speed.Findings: Findings are that Al-3%Si-0.6%Mg was could be cast at ...

  3. High speed twin roll casting of recycled Al-3Si-0.6Mg strip

    OpenAIRE

    S. Kumai; H.Watari; Ikawa, M; Haga, T.

    2007-01-01

    Purpose: Purpose of this paper is to clear the possibility of high speed roll casting of thin strip of recycled Al-3%Si-0.6%Mg alloy. Investigation of the mechanical properties of the roll cast recycled Al-3%Si-0.6%Mg strip was purpose, too.Design/methodology/approach: Method used in the present study was high speed twin roll caster and low temperature casting. These methods were used to realize rapid solidification, and increase of casting speed.Findings: Findings are that recycled Al-3%Si-0...

  4. Mathematical model and solving algorithm for the lot planning of slab hot rolling%板坯热轧批量计划数学模型及求解算法

    Institute of Scientific and Technical Information of China (English)

    杨业建; 姜泽毅; 张欣欣

    2012-01-01

    According to the technical demand of hot-rolling production,the lot planning of slab hot rolling was summed up as a multiple traveling salesperson problem with uncertain traveling salesman number.A production scheduling mathematical model considering the energy consumption of the heating section was proposed,with minimizing the production cost as the primary objective and optimizing the product quality as the secondary objective.A hybrid algorithm based on the genetic algorithm and the tabu search algorithm was proposed to solve the problem.Simulation results of practical data show that the mathematical model fully meets the demand of hot-rolling production.On the basis of the optimal number of rolling units,the transport time is shortened,the hot charging rate is increased and the product quality is optimized.Compared with a human-computer method,the results from the mathematical model and hybrid algorithm have a better performance of high production and energy-saving efficiency.%根据热轧工艺特点将板坯热轧批量计划编制问题归结为不确定旅行商数的多旅行商问题,建立了以生产成本最小化和产品质量最优化为主次目标且考虑加热区段能耗的生产调度数学模型,并采用遗传算法和禁忌搜索相结合的混合算法进行求解.基于实际生产数据的计算结果表明:该模型充分满足了现场热轧批量计划编制的需求,在轧制单元数最优的基础上,缩短了传搁时间,提高了热送热装率,优化了产品质量.与人机结合方式相比,本文模型的计算结果体现了更好的高产和节能效果.

  5. Application research of Q & P concept in hot rolled AHSS production%Q & P工艺理念在热轧先进高强度钢中的应用研究

    Institute of Scientific and Technical Information of China (English)

    袁国; 康健; 张贺; 李云杰; 胡虹玲; 王国栋

    2014-01-01

    为满足汽车工业轻量化发展要求,以Q&P(quenching&partitioning)工艺为基础的先进高强度钢受到了广泛关注,为使其在普通热连轧生产线上实现工业化并广泛应用,本文对Q&P理念在热轧工艺中的应用进行了基础研究。结果表明在传统热处理Q&P工艺中引入热变形处理后,组织细化显著,并获得了一定量的残余奥氏体。实验钢在保持较高强度的同时获得了较大的强塑积,结合目前国内热连轧生产线以超快冷系统为核心的新一代控轧控冷(TMCP)技术的应用,确定了在热连轧生产线生产热轧Q&P钢(DQ (direct quenching)&P钢)的可行性。%In order to satisfy the requirements of lightweight in the automotive industry,the development of advanced high strength steel obtained using the quenching and partitioning (Q&P)process has been paid extensive attentions. In the present work,the application of Q&P concept during hot rolling was investigated for wide use of Q&P process on the conventional hot rolling production line. It was shown that introducing thermo-mechanical treatment during the conventional Q&P process was favorable for significantly refining the microstructure and obtaining a certain amount of retained austenite,and the experimental steel possessed the higher product of strength and ductility under the condition of maintaining higher strength. The feasibility of producing the hot rolled Q&P steel(DQ(direct quenching)&P steel)was determined on the hot rolling production line by employing the new-generation thermo mechanical control process (TMCP)with ultra fast cooling at the core.

  6. Roll-to-roll coated PBI membranes for high temperature PEM fuel cells

    DEFF Research Database (Denmark)

    Steenberg, Thomas; Hjuler, Hans Aage; Terkelsen, Carina;

    2012-01-01

    low cost paper or plastic based carrier substrate and dried using a hot air oven with a length of 1 m at 140 °C. A web width of 305 mm, a working width of 250 mm and a web speed of 0.2 m min−1 were explored to ensure efficient drying of the thick wet film. A large air flow was found to efficiently...... carrier substrate allowing for easy recoating on top of the firstly prepared film. It was thus possible to prepare free-standing films by a simple coating procedure followed by delamination from the carrier substrate post-film formation and drying. We finally carried out systematic membrane...

  7. Press and Dryer Roll Surgaces and Web Transfer Systems for Ultra High Paper Maching Speeds

    Energy Technology Data Exchange (ETDEWEB)

    T. F. Patterson

    2004-03-15

    The objective of the project was to provide fundamental knowledge and diagnostic tools needed to design new technologies that will allow ultra high speed web transfer from press rolls and dryer cylinders.

  8. Solutions for Safe Hot Coil Evacuation and Coil Handling in Case of Thick and High Strength Steel

    OpenAIRE

    Sieberer Stefan; Pichler Lukas; Hackl Manfred

    2016-01-01

    Currently hot rolling plants are entering the market segment for thick gauges and high strength steel grades where the elastic bending property of the strip leads to internal forces in the coil during coiling operation. The strip tends to open. Primetals is investigating several possibilities to facilitate safe coil evacuation and coil handling under spring-back conditions. The contribution includes finite element models of such mechanical solutions. Results of parameter variation and stabili...

  9. Process Optimization of Controlled Rolling and Controlled Cooling for HPB300 Hot Rolled Round Steel Bar Coil%HPB300热轧光圆钢筋盘条的控轧控冷工艺优化

    Institute of Scientific and Technical Information of China (English)

    何路; 左茂方; 贾宁; 于荣; 李超

    2015-01-01

    In order to give full play to the equipment capacity of controlled rolling and controlled cooling, the controlled rolling and controlled cooling process was optimized, the inlet temperature of finishing mill and reducing sizing mill and laying head were reduced, narrowing the temperature variation range and strengthen the air-cooling intensity. The microstructure of the product is F+P and grain size is fine and uniform, the minimum yield strength is 315 MPa and tensile strength is 500 MPa, all indexes can meet the requirements of national standards, the HPB300 hot rolled round steel wire head and tail shearing loss were reducd, the economic benefit was improved.%为充分发挥设备的控轧、控冷能力,优化控轧控冷工艺,将精轧入口温度、减定径入口温度、吐丝温度降低,温度变化范围控窄并加大了风冷强度.产品组织为F+P,晶粒均匀细小,最低屈服强度315 MPa,抗拉强度500 MPa,各项指标符合国家标准要求,减少了HPB300热轧光圆钢筋盘条头尾剪切损失,提高了经济效益.

  10. Characterization of dual-phase steels obtained by hot-rolling; Caracterizacion de aceros dual-phase obtenidos por laminacion en caliente

    Energy Technology Data Exchange (ETDEWEB)

    Monsalve, A.; Artigas, A.; Castro, F.; Colas, R.; Houbaert, Y.

    2011-07-01

    Samples were obtained from C-Mn-Si steel available in the market. Through a hot rolling and coiling process, it was possible to obtain Dual-Phase steel with microstructural and mechanical properties in the theoretical range typical of this material. The thermomechanical process consisted of a strong reduction by multiples pass of hot rolling at temperatures above Ar{sub 3}, controlled-cooling the sheets during 5 s (at a rate of 20 degree centigrade/s) in the equilibrium range {alpha}+{gamma} Temperature Ar{sub 3} measured by differential scanning calorimetry was 890 degree centigrade. Quenching was then carried out in the coiling temperatures range (500-675 degree centigrade), cooling the samples in accordance to an established curve that corresponds to the actual cooling curve of a coil. The microstructural characterization of the samples obtained was carried out by optical microscopy, scanning electron microscopy and atomic force microscopy. Additionally, texture measurements were carried out by X-ray diffraction in order to study the resulting orientations due to the finishing rolling temperature and coiling temperature, determining the influence on these parameters of the different texture components. The microstructural results were complemented with the normal and planar anisotropy indexes measured in according to the ASTM E-517 standard. The intensities of the different texture components were correlated with the values of anisotropy indexes, finding that it is possible to obtain only a slightly enhancement in the normal anisotropy index through an appropriate combination of finish rolling and coiling temperatures. (Author) 16 refs.

  11. Stereotypical behaviour at high yielding dairy cows farms - "tongue rolling"

    Directory of Open Access Journals (Sweden)

    Prodanović Radiša

    2013-01-01

    Full Text Available The objective of this work was to determine if there was a connection between stereotypical behaviour of high yielding dairy cows breeds and values of biochemical blood parameters. The investigation was carried out in august at loose-housing type of farms, in 30 heads of cattle from four groups: drying (15 to 7 days before calving, puerperium (up to 40 days after calving, early lactation (up to 120 days after calving and late lactation (200 to 300 days after calving. Assessment of stereotypical behaviour (tongue rolling was carried out by the method of careful observation of all the tested animals 2 to 4 hours after morning feeding. Blood samples were taken by puncture of jugular vein from 8 cows out of each animal group. In these blood samples there was determined the concentration of glucose, beta hydroxy-butyric acid (BHBA, total protein (TP, albumin, urea, total bilirubin (TBI, Ca, P, and Mg as well as AST and ALT activities. During the period up to 40 days after calving (puerperium, behavioral disorder in the form of „tongue rolling“ was found out in 4 out of 30 observed animals (13.33%. Average concentrations of all the tested blood parameters during the drying period as well as in early and late lactation were within physiological values for cattle. During puerperium there were found significantly lower values of glycaemia, proteinemia, albuminemia, uremia and magnesiemia in regard to antepartal values (p<0.05, where the values of glycaemia and magnesiemia were below the physiological limit. A the same time, in this group of cows the values of TBI and AST activities were higher than physiological values. Frequent appearance of „tongue rolling“ phenomenon only among cows in the group with deviation of biochemical parameters values, points out to a possible connection between the stereotypical behaviour and biochemical composition of blood. It seems that hypomagnesiemia could be a significant etiopathogenetic factor causing the

  12. Optimization of Multiobjective Rolling Schedules for Hot Rolling Aluminum Based on Physical Programming%基于物理规划的铝热连轧多目标轧制规程优化

    Institute of Scientific and Technical Information of China (English)

    孙浩; 杨景明; 呼子宇; 车海军

    2014-01-01

    针对铝热连轧轧制规程多目标优化中综合目标函数权值难以确定的问题,运用基于物理规划的多目标优化方法,并以萤火虫智能算法为基础,选取等功率裕量、轧制总能耗、末机架板型良好及各机架打滑因子为目标函数,进行优化计算。物理规划使设计者以一种更加灵活的方式完成目标函数的权值分配,然后通过萤火虫智能算法对综合目标函数进行优化计算。结果表明:不同的设计偏好能有效反映设计者的意愿,从而产生偏向不同重点的轧制规程。%In view of difficulty in determining weights of objective functions in multiobjective optimization for aluminum hot rolling schedule, multiobjective optimization by physical programming method based on the glowworm swarm intelligence algorithm was adopted. Calculation optimization was conducted for the selected objective functions including equivalent rate of power, rolling energy consumption, good shape of end stand and the slip factor. Physical programming was created to ensure weight assignment accomplished in a more flexible framework. Then, comprehensive objective function was optimized by glowworm swarm intelligence algorithm and an optimal rolling schedule was proposed. The results show that, different design preferences can effectively reflect the wishes of designers, therefore different rolling schedule reflecting different priorities can be generated.

  13. Tensile property improvement of TWIP-cored three-layer steel sheets fabricated by hot-roll-bonding with low-carbon steel or interstitial-free steel

    OpenAIRE

    Park, Jaeyeong; Kim, Jung-Su; Kang, Minju; Sohn, Seok Su; Cho, Won Tae; Kim, Hyoung Seop; Lee, Sunghak

    2017-01-01

    TWIP-cored three-layer steel sheets were newly fabricated by hot rolling of TWIP steel sheet surrounded by low-carbon (LC) or interstitial-free (IF) steel sheets. TWIP/LC or TWIP/IF interfaces were well bonded without pores or voids, while a few pearlites were thinly formed along the interfaces. The strengths and elongation of the TWIP-cored sheets increased as the volume fraction of TWIP-cored region increased, and were also well matched with the ones calculated by a rule of mixtures based o...

  14. Existence and uniqueness of extreme point of total power rate functional for hot rolling problem with rigid-plastic SCM model

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The total power rate functional for hot rolling problem with the rigid-plastic SCM model is considered.The gradient operator of the plastic deformation power rate functional is deduced.It is strictly monotone mapping.Further,it is proved that the frictional power rate functional is a convex functional and the tensional stress power rate functional is a linear one.Hence,the total power rate functional is a strictly convex functional.By using nonlinear functional analysis methods,the existence and uniqueness of extreme point of the functional is obtained.

  15. High-precision Thickness Setting Models for Titanium Alloy Plate Cold Rolling without Tension

    Institute of Scientific and Technical Information of China (English)

    WANG Xiaochen; YANG Quan; HE Fei; SUN Youzhao; XIAO Huifang

    2015-01-01

    Due to its highly favorable physical and chemical properties, titanium and titanium alloy are widely used in a variety of industries. Because of the low output of a single batch, plate cold rolling without tension is the most common rolling production method for titanium alloy. This method is lack of on-line thickness closed-loop control, with carefully thickness setting models for precision. A set of high-precision thickness setting models are proposed to suit the production method. Because of frequent variations in rolling specification, a model structural for the combination of analytical models and statistical models is adopted to replace the traditional self-learning method. The deformation resistance and friction factor, the primary factors which affect model precision, are considered as the objectives of statistical modeling. Firstly, the coefficient fitting of deformation resistance analytical model based on over-determined equations set is adopted. Additionally, a support vector machine(SVM) is applied to the modeling of the deformation resistance and friction factor. The setting models are applied to a 1450 plate-coiling mill for titanium alloy plate rolling, and then thickness precision is found consistently to be within 3%, exceeding the precision of traditional setting models with a self-learning method based on a large number of stable rolling data. Excellent application performance is obtained. The proposed research provides a set of high-precision thickness setting models which are well adapted to the characteristics of titanium alloy plate cold rolling without tension.

  16. High-precision thickness setting models for titanium alloy plate cold rolling without tension

    Science.gov (United States)

    Wang, Xiaochen; Yang, Quan; He, Fei; Sun, Youzhao; Xiao, Huifang

    2015-03-01

    Due to its highly favorable physical and chemical properties, titanium and titanium alloy are widely used in a variety of industries. Because of the low output of a single batch, plate cold rolling without tension is the most common rolling production method for titanium alloy. This method is lack of on-line thickness closed-loop control, with carefully thickness setting models for precision. A set of high-precision thickness setting models are proposed to suit the production method. Because of frequent variations in rolling specification, a model structural for the combination of analytical models and statistical models is adopted to replace the traditional self-learning method. The deformation resistance and friction factor, the primary factors which affect model precision, are considered as the objectives of statistical modeling. Firstly, the coefficient fitting of deformation resistance analytical model based on over-determined equations set is adopted. Additionally, a support vector machine(SVM) is applied to the modeling of the deformation resistance and friction factor. The setting models are applied to a 1450 plate-coiling mill for titanium alloy plate rolling, and then thickness precision is found consistently to be within 3%, exceeding the precision of traditional setting models with a self-learning method based on a large number of stable rolling data. Excellent application performance is obtained. The proposed research provides a set of high-precision thickness setting models which are well adapted to the characteristics of titanium alloy plate cold rolling without tension.

  17. Benefits of thread rolling process to the stress corrosion cracking and fatigue resistance of high strength fasteners

    Energy Technology Data Exchange (ETDEWEB)

    Kephart, A.R.; Hayden, S.Z.

    1993-05-01

    Stress corrosion cracking (SCC) behavior of cut (machined) vice thread rolled Alloy X-750 and Alloy 625 fasteners in a simulated high temperature primary water environment has been evaluated. SCC testing at 360 and 338C included 157 small and 40 large 60{degree} Vee thread studs. Thread rolled fasteners had improved resistance relative to cut fasteners. Tests of fatigue resistance in air at room temperature and both air and primary water at 315C were conducted on smaller studs with both cut and rolled threads. Results showed rolled threads can have significantly improved fatigue lives over those of cut threads in both air and primary water. Fasteners produced by two different thread rolling methods, in-feed (radial) and through-feed (axial), revealed similar SCC initiation test results. Testing of thread rolled fasteners revealed no significant SCC or fatigue growth of rolling induced thread crest laps typical of the thread rolling process. While fatigue resistance differed between the two rolled thread supplier`s studs, neither of the suppliers studs showed SCC initiation at exposure times beyond that of cut threads with SCC. In contrast to rolling at room temperature, warm rolled (427C) threads showed no improvement over cut threads in terms of fatigue resistance. The observed improved SCC and fatigue performance of rolled threads is postulated to be due to interactive factors, including beneficial residual stresses in critically stressed thread root region, reduction of plastic strains during loading and formation of favorable microstructure.

  18. Develop Roll-to-Roll Manufacturing Process of ZrO2 Nanocrystals/Acrylic Nanocomposites for High Refractive Index Applications

    Energy Technology Data Exchange (ETDEWEB)

    Joshi, Pooran C [ORNL; Compton, Brett G [ORNL; Li, Jianlin [ORNL; Jellison Jr, Gerald Earle [ORNL; Duty, Chad E [ORNL

    2015-04-01

    The purpose of this Cooperative Research and Development Agreement (CRADA) was to develop and evaluate ZrO2/acrylic nanocomposite coatings for integrated optoelectronic applications. The formulations engineered to be compatible with roll-to-roll process were evaluated in terms of optical and dielectric properties. The uniform distribution of the ZrO2 nanocrystals in the polymer matrix resulted in highly tunable refractive index and dielectric response suitable for advanced photonic and electronic device applications.

  19. Rolling Process Modeling Report: Finite-Element Prediction of Roll Separating Force and Rolling Defects

    Energy Technology Data Exchange (ETDEWEB)

    Soulami, Ayoub [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2014-04-23

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum (U-10Mo) alloy plate-type fuel for the U.S. high-performance research reactors. This work supports the Convert Program of the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA) Global Threat Reduction Initiative. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll separating forces and rolling defects. Simulations were performed using a finite-element model developed using the commercial code LS-Dyna. Simulations of the hot rolling of U-10Mo coupons encapsulated in low-carbon steel have been conducted following two different schedules. Model predictions of the roll-separation force and roll-pack thicknesses at different stages of the rolling process were compared with experimental measurements. This report discusses various attributes of the rolled coupons revealed by the model (e.g., dog-boning and thickness non-uniformity).

  20. Effect of Strength Coefficient of Bainite on Micromechanical Deformation and Failure Behaviors of Hot-Rolled 590FB Steel during Uniaxial Tension

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Eun-Young; Choi, Shi-Hoon [Sunchon National University, Suncheon (Korea, Republic of); Kim, Sung Il [POSCO Technical Research Laboratories, Gwangyang (Korea, Republic of)

    2016-11-15

    The effect of the strength coefficient (K{sub B}) of bainite on micromechanical deformation and failure behaviors of a hot-rolled 590MPa steel (590FB) during uniaxial tension was simulated using the elasto-plastic finite element method (FEM). The spatial distribution of the constituent phases was obtained using a phase identification technique based on optical microstructure. Empirical equations which depend on chemical composition were used to determine the stress-strain relationship of the constituent phases of the 590FB steel. The stress-strain partitioning and failure behavior were analyzed by increasing the K{sub B} of bainite. The elasto-plastic FEM results revealed that effective strain in the ferrite-bainite boundaries, and maximum principal stress in fibrous bainite, were enhanced as the K{sub B} increased. The elasto-plastic FEM results also demonstrated that the K{sub B} significantly affects the micromechanical deformation and failure behaviors of the hot-rolled 590FB steel during uniaxial tension.

  1. Effects of heat treatment on microstructure and properties of hot rolled stainless steel clad plate%热处理对热轧不锈钢复合板组织性能的影响

    Institute of Scientific and Technical Information of China (English)

    刘会云; 张心金; 李龙

    2013-01-01

    can meet the requirement.After this heat treatment,the shear strength of the stainless steel clad plate can be over 380 MPa,the bonding of the interface is satisfied.Meanwhile the corrosion rate of the clad stainless steel is only 2 g/(m2 · h),compared with the corrosion rate 36.2 g/(m2 · h) as hot rolled.Therefore,the optimized heat treatment process for the plate should be rapid cooling from high temperature after hot rolling (about 1000 ℃),and successively slow cooling at low temperature (about 500 ℃).

  2. Finite-element model to predict roll-separation force and defects during rolling of U-10Mo alloys

    Science.gov (United States)

    Soulami, Ayoub; Burkes, Douglas E.; Joshi, Vineet V.; Lavender, Curt A.; Paxton, Dean

    2017-10-01

    A major goal of the Convert Program of the U.S. Department of Energy's National Nuclear Security Administration (DOE/NNSA) is to enable high-performance research reactors to operate with low-enriched uranium rather than the high-enriched uranium currently used. To this end, uranium alloyed with 10 wt% molybdenum (U-10Mo) represents an ideal candidate because of its stable gamma phase, low neutron caption cross section, acceptable swelling response, and predictable irradiation behavior. However, because of the complexities of the fuel design and the need for rolled monolithic U-10Mo foils, new developments in processing and fabrication are necessary. This study used a finite-element code, LS-DYNA, as a predictive tool to optimize the rolling process. Simulations of the hot rolling of U-10Mo coupons encapsulated in low-carbon steel were conducted following two different schedules. Model predictions of the roll-separation force and roll pack thicknesses at different stages of the rolling process were compared with experimental measurements. The study reported here discussed various attributes of the rolled coupons revealed by the model (e.g., waviness and thickness non-uniformity like dog-boning). To investigate the influence of the cladding material on these rolling defects, other cases were simulated: hot rolling with alternative can materials, namely, 304 stainless steel and Zircaloy-2, and bare-rolling. Simulation results demonstrated that reducing the mismatch in strength between the coupon and can material improves the quality of the rolled sheet. Bare-rolling simulation results showed a defect-free rolled coupon. The finite-element model developed and presented in this study can be used to conduct parametric studies of several process parameters (e.g., rolling speed, roll diameter, can material, and reduction).

  3. Influence of rolling parameters on dynamically recrystallized microstructures in AZ31 magnesium alloy sheets

    Directory of Open Access Journals (Sweden)

    Lili Guo

    2015-06-01

    Full Text Available Conventional rolling experiments via the embedded pin in rolling sheet method were carried out at different reduction rates, starting rolling temperatures, and rolling speeds, and the effects of rolling parameters (i.e., temperature, equivalent strain, and rolling time on dynamically recrystallized (DRX microstructures of AZ31 alloy during hot rolling were studied quantitatively. The temperature-strain dependence of the high-angle grain boundary fraction (HAGB% was examined through electron backscattered diffraction. Results showed that as-rolled microstructures with high HAGB% may be obtained under average rolling temperatures of 270–320 °C, equivalent strains higher than 0.8, and a rolling speed of 246 mm/s. These results may be related to the DRX kinetics and dynamic recovery which are controlled by deformation temperature and strain. HAGB% decreased with increasing rolling time (decreasing rolling speed, which is attributed to dynamic recovery, and the recrystallized grain size decreased as rolling time increased. However, further increases in rolling time increased average grain sizes but decreased mean subgrain sizes; these results are attributed to increases in the low-angle grain boundary (LAGB length per unit area with rolling time. LAGB formation was controlled by dynamic recovery, which consistently follows polygonization or formation of new subgrains inside larger grains; hence, average subgrain sizes decreased with the rolling time. The effect of dynamic recovery on HAGB and LAGB formation and their related mechanisms over a wide range of strains and temperatures were discussed in detail.

  4. Roll-to-Roll Slot–Die Coated Organic Photovoltaic (OPV) Modules with High Geometrical Fill Factors

    NARCIS (Netherlands)

    Galagan, Y.; Fledderus, H.; Gorter, H.; Mannetje, H.H. 't; Shanmugam, S.; Mandamparambil, R.; Bosman, J.; Rubingh, J.M.; Teunissen, J.P.; Salem, A.; Vries, I.G. de; Andriessen, R.; Groen, W.A.

    2015-01-01

    Flexible semi-transparent organic photovoltaic (OPV) modules were manufactured by roll-to-roll slot–die coating of three functional layers [ZnO, photoactive layer, and poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate)(PEDOT:PSS)] and either the screen printing or inkjet printing of the top ele

  5. Roll-to-Roll Slot–Die Coated Organic Photovoltaic (OPV) Modules with High Geometrical Fill Factors

    NARCIS (Netherlands)

    Galagan, Y.; Fledderus, H.; Gorter, H.; Mannetje, H.H. 't; Shanmugam, S.; Mandamparambil, R.; Bosman, J.; Rubingh, J.M.; Teunissen, J.P.; Salem, A.; Vries, I.G. de; Andriessen, R.; Groen, W.A.

    2015-01-01

    Flexible semi-transparent organic photovoltaic (OPV) modules were manufactured by roll-to-roll slot–die coating of three functional layers [ZnO, photoactive layer, and poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate)(PEDOT:PSS)] and either the screen printing or inkjet printing of the top ele

  6. High-throughput roll-to-roll X-ray characterization of polymer solar cell active layers

    DEFF Research Database (Denmark)

    Böttiger, Arvid P.L.; Jørgensen, Mikkel; Menzel, Andreas

    2012-01-01

    Synchrotron-based X-rays were used to probe active materials for polymer solar cells on flexible polyester foil. The active material was coated onto a flexible 130 micron thick polyester foil using roll-to-roll differentially pumped slot-die coating and presented variation in composition, thickness...

  7. Roll-to-Roll Slot–Die Coated Organic Photovoltaic (OPV) Modules with High Geometrical Fill Factors

    NARCIS (Netherlands)

    Galagan, Y.; Fledderus, H.; Gorter, H.; Mannetje, H.H. 't; Shanmugam, S.; Mandamparambil, R.; Bosman, J.; Rubingh, J.M.; Teunissen, J.P.; Salem, A.; Vries, I.G. de; Andriessen, R.; Groen, W.A.

    2015-01-01

    Flexible semi-transparent organic photovoltaic (OPV) modules were manufactured by roll-to-roll slot–die coating of three functional layers [ZnO, photoactive layer, and poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate)(PEDOT:PSS)] and either the screen printing or inkjet printing of the top

  8. 宽带钢热连轧精轧机组成套辊形配置技术研究与应用%Research and Application of One Set Roll Contour Configuration Technology on Finishing Train of Hot Strip Mill

    Institute of Scientific and Technical Information of China (English)

    王晓东; 李飞; 王秋娜; 李本海; 李彬

    2013-01-01

    为了实现热轧宽带钢板形的高精度控制,根据宽带钢热连轧精轧机组上游机架控制凸度与下游机架控制平坦度的特性,在首钢迁钢1580 mm热连轧生产线的精轧机组开发并应用了成套辊形配置技术.在F1机架工作辊采用负凸度辊形,加强带钢轧制过程的对中;在F2到F4机架工作辊应用低轴向力CVC辊形,对带钢进行凸度调控;在F5到F7机架工作辊上采用负凸度辊形,辅以长行程的工作辊周期性窜辊,均匀轧辊磨损,控制带钢的平坦度;在所有机架的支撑辊上采用VCR变接触式辊形,增加机架的横向刚度.采用此辊形配置后,带钢的板形控制精度达95%以上,同时,改善了带钢轧制稳定性,延长了轧制计划长度,实现了一定范围的自由规程轧制.%To realize the high precision control of hot rolled strip, in accordance with the characteristics of finishing train of hot strip mill: crown is controlled in the upper stream stands and flatness is realized in the down stream stands, one set roll contour configuration technology was developed and applied in 1580 mm hot strip mill of Qian' an Iron and Steel Company of Shougang Group. Negative crown contour was employed on work rolls of Fl stand to enhance the alignment during the rolling. CVC (Continuous Variable Crown) with lower thrust force was employed on work rolls from F2 to F4 to carry out the crown control function. Negative crown contour was adopted on work rolls of down stream stands F5 to F7 to control the flatness quality with a combination with the cyclic long stroke work roll shifting for the roll wear dispersing. VCR (Variable Crown Back-up Roll) contour was employed on all back-up rolls of the finishing mill to increase the cross rigidity of roll stack. After this roll contour configuration technology was utilized, strip shape control with a high accuracy of more than 95% and schedule-free rolling within a certain range have been realized, meanwhile

  9. Development and Application of Pressure-Equalizing Back-Up Roll Contour in Hot Strip Mill%宽带钢热连轧机组均压支承辊辊形开发与应用

    Institute of Scientific and Technical Information of China (English)

    王晓东; 李飞; 李本海; 张宝辉; 王磊; 陈超超

    2012-01-01

    CVC(Continuous Variable Crown) work roll contour technology since its invention was applied in more than 150 hot rolling mills throughout the world for controlling strip shape.However,in actual application,there were uneven wear on rolls or even roll spalling problems because contact pressure concentrations existed between work and back-up rolls when flat or CVC back-up roll was used for configuration with CVC work roll during the rolling.For solving these defects,a pressure-equalizing back-up roll contour with combination of VCR(Variable Crown Back-up Roll) and CVC back-up roll contours was designed and applied on a hot rolling mill.It not only has the feature of VCR back-up roll contour,but also can improve the contact condition between work and back-up roll.After the application of pressure-equalizing back-up roll contour,roll spalling problem was solved,and strip profile quality was also improved.%CVC工作辊辊形自发明以来在全球150多条热连轧生产线上得到应用,以控制带钢的板形。实际应用中,与CVC工作辊配对使用的支承辊无论采用平辊还是CVC辊形均存在非均匀磨损甚至轧辊剥落失效的问题,主要原因是CVC支承辊辊形和平支承辊与CVC工作辊配置时存在接触压力集中。为了解决此问题,设计并应用了一种均压支承辊辊形与CVC工作辊配置使用。此辊形是变接触支承辊辊形(VCR)与CVC支承辊辊形的组合,具有变接触辊形的优点,同时又能更好地与CVC工作辊配置使用。均压支承辊辊形应用后,改善了CVC工作辊与支承辊辊间接触状态,解决了轧辊剥落问题,并改善了带钢凸度质量。

  10. 76 FR 48143 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2011-08-08

    ...-rolled'') from the People's Republic of China (``PRC'') for the period of review (``POR'') November 1... merchandise during the POR and the CBP information is either incorrect or relates to non-subject merchandise... alleged U.S. entries of subject merchandise during the POR by Baosteel. As noted above, the...

  11. Effect of Coiling Temperature on the Evolution of Texture in Ferritic Rolled Ti-IF Steel

    Institute of Scientific and Technical Information of China (English)

    Zhaodong WANG; Yanhui GUO; Wenying XUE; Xianghua LIU; Guodong WANG

    2007-01-01

    The effect of coiling temperatures on the evolution of texture in Ti-IF steel during ferritic hot rolling, cold rolling and annealing was studied. It was found that texture evolution at high temperature coiling is absolutely different from that at low temperature one. The hot band texture includes a strong α-fiber as well as a weak γ-fiber after ferritic hot rolling and Iow temperature coiling. Both of them intensify after cold rolling and a γ-fiber with peak at {111}<112> is the main texture of annealed samples. However, the main component of the hot band texture after high temperature coiling is γ-fiber. After cold rolling, the intensity of γ texture reduces; α fiber (except {111}<110> component) intensifies and a strong and well-proportioned γ-fiber forms in the annealed samples.

  12. High Precision Prediction of Rolling Force Based on Fuzzy and Nerve Method for Cold Tandem Mill

    Institute of Scientific and Technical Information of China (English)

    JIA Chun-yu; SHAN Xiu-ying; NIU Zhao-ping

    2008-01-01

    The rolling force model for cold tandem mill was put forward by using the Elman dynamic recursive network method, based on the actual measured data. Furthermore, a good assumption is put forward, which brings a full universe of discourse self-adjusting factor fuzzy control, closed-loop adjusting, based on error feedback and expertise into a rolling force prediction model, to modify prediction outputs and improve prediction precision and robustness. The simulated results indicate that the method is highly effective and the prediction precision is better than that of the traditional method. Predicted relative error is less than ±4%, so the prediction is high precise for the cold tandem mill.

  13. Development of high-speed rolling-element bearings. A historical and technical perspective

    Science.gov (United States)

    Zaretsky, E. V.

    1982-01-01

    Research on large-bore ball and roller bearings for aircraft engines is described. Tapered roller bearings and small-bore bearings are discussed. Temperature capabilities of rolling element bearings for aircraft engines have moved from 450 to 589 K (350 to 600 F) with increased reliability. High bearing speeds to 3 million DN can be achieved with a reliability exceeding that which was common in commercial aircraft. Capabilities of available bearing steels and lubricants were defined and established. Computer programs for the analysis and design of rolling element bearings were developed and experimentally verified. The reported work is a summary of NASA contributions to high performance engine and transmission bearing capabilities.

  14. Pose Measurement Method and Experiments for High-Speed Rolling Targets in a Wind Tunnel

    Directory of Open Access Journals (Sweden)

    Zhenyuan Jia

    2014-12-01

    Full Text Available High-precision wind tunnel simulation tests play an important role in aircraft design and manufacture. In this study, a high-speed pose vision measurement method is proposed for high-speed and rolling targets in a supersonic wind tunnel. To obtain images with high signal-to-noise ratio and avoid impacts on the aerodynamic shape of the rolling targets, a high-speed image acquisition method based on ultrathin retro-reflection markers is presented. Since markers are small-sized and some of them may be lost when the target is rolling, a novel markers layout with which markers are distributed evenly on the surface is proposed based on a spatial coding method to achieve highly accurate pose information. Additionally, a pose acquisition is carried out according to the mentioned markers layout after removing mismatching points by Case Deletion Diagnostics. Finally, experiments on measuring the pose parameters of high-speed targets in the laboratory and in a supersonic wind tunnel are conducted to verify the feasibility and effectiveness of the proposed method. Experimental results indicate that the position measurement precision is less than 0.16 mm, the pitching and yaw angle precision less than 0.132° and the roll angle precision 0.712°.

  15. Investigations on Heat Treatment of a High-Speed Steel Roll

    Science.gov (United States)

    Fu, Hanguang; Qu, Yinhu; Xing, Jiandong; Zhi, Xiaohui; Jiang, Zhiqiang; Li, Mingwei; Zhang, Yi

    2008-08-01

    High-carbon high-speed steels (HSS) are very abrasion-resistant materials primarily due to their high hardness MC-type carbide and high hardness martensitic matrix. The effects of quenching and tempering treatment on the microstructure, mechanical properties, and abrasion resistance of centrifugal casting high-carbon HSS roll were studied. Different microstructures and mechanical properties were obtained after the quenching and tempering temperatures of HSS roll were changed. With air-cooling and sodium silicate solution cooling, when the austenitizing temperature reaches 1273 K, the metallic matrix all transforms into the martensite. Afterwards, the eutectic carbides dissolve into the metallic matrix and their continuous network distribution changes into the broken network. The second hardening temperature of high-carbon HSS roll is around 793 K. No significant changes in tensile strength and elongation percentage are observed unless the tempering temperature is beyond 753 K. The tensile strength increases obviously and the elongation percentage decreases slightly beyond 753 K. However, the tensile strength decreases and the elongation percentage increases when the tempering temperature exceeds 813 K. When the tempering temperature excels 773 K, the impact toughness has a slight decrease. Tempering at 793-813 K, high-carbon HSS roll presents excellent abrasion resistance.

  16. Modification of the Filter in the Turbid Circulating Water System at Meishan Steel Hot Rolling Mill and Operating results%梅钢热轧浊循环系统过滤器的改造及运行效果

    Institute of Scientific and Technical Information of China (English)

    邹正东

    2015-01-01

    针对梅钢热轧浊循环系统过滤器出现的问题,进行了详细的分析,并制定了相关改进措施.认为过滤器本体设计、制造存在缺陷,对其改进后,运行稳定性得到了显著提高.%Problems in the high-speed sand filter of the turbid circulating cooling water system at Meishan Steel Hot Rolling Mill were analyzed in detail and corresponding im-provement measures were also drawn up. It was found that the design and manufacture of the filter body had defects and modification was carried out, which has significantly improved op-eration stability.

  17. Applied Research of Laser Surface Hardening of Cast Iron Hot Roll%铸铁热轧辊激光表面强化应用研究

    Institute of Scientific and Technical Information of China (English)

    许巧玉

    2012-01-01

    运用激光表面强化理论和技术,对NiCrMo半冷硬铸铁热轧辊材料进行激光相变硬化和熔凝处理后,表层分别得到针状马氏体和莱氏体白口组织,硬度由原来的51 HRC提高到70 HRC左右,材料的耐磨性提高.%Applying the theory and technology of laser surface hardening, NiCrMo chilled cast iron hot roll material was processed by laser transformation hardening and surface melting. The results show that the white organizations of acicular martensite and ledeburite are obtained in the surface layer, the hardness is increased from 51 HRC to about 70 HRC, and the wear resistance and other performance of the materials are also improved.

  18. Wear and Grip Loss Evaluation of High Chromium Welding Deposits Applied on Sugar Cane Rolls1

    OpenAIRE

    Diaz Millan, Sebastian; Rugbeño S.A.S; Aguilar Castro, Yesid; Escuela de Ingeniería de Materiales, Universidad del Valle, Cali, Colombia; Casanova García, Gonzalo Fernando; Escuela de Ingeniería Mecánica,Universidad del Valle, Cali, Colombia

    2015-01-01

    Wear on sugar cane rolls is an expensive maintenance problem for the sugar cane industry. Wear produces loss of sucrose extraction and loss of grip of the roll on the bagasse. This paper presents the evaluation of wear and loss of grip of hypoeutectic and hypereutectic high chromium welding deposits applied on ASTM A-36 steel and gray cast iron. A modified ASTM G-65 standard test was used. Wear was produced by the abrasive action of wet bagasse with three levels of mineral extraneous matter. ...

  19. Centrifugal Casting of High Speed Steel/Nodular Cast Iron Compound Roll Collar

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The centrifugal casting of compound HSS/nodular cast iron roll collar was studied, and the factors affecting transition zone quality were analyzed. The pouring temperature and interval in pouring are the main factors affecting transition zone quality. By controlling process parameter and flux adding during casting, high quality roll collar was obtained. The cause, why in the casting of HSS part, segregation appears easily, was analyzed and the countermeasure eliminating segregation was put forward, the measure eliminating heat treatment crackling was also put forward.

  20. 线、棒材轧机主轧线物料跟踪功能分析%Material tracking for bar & high speed wire rolling mill

    Institute of Scientific and Technical Information of China (English)

    李松辽; 刘洪敏; 郭贵云

    2001-01-01

    Based on the several bar and wire rolling production lines that Chongqing Iron and Steel Design-ing Institute has achieved, the principle and process of material tracking for bar & high speed wire rollingmill with signals from hot metal detector, loop scanner and loading metal in rolling gap are described. Thephantom billet function is also introduced briefly.%结合我院所做的几条线、棒材轧机生产线的情况,介绍线、棒材轧机主轧线通过热金属检测器、活套扫描器、咬钢信号等设备和信号进行物料跟踪控制功能的原理和过程以及模拟轧制功能。

  1. Effect of Proeutectoid Ferrite Morphology on the Microstructure and Mechanical Properties of Hot Rolled 60Si2MnA Spring Steel

    Science.gov (United States)

    Yang, Hu; Wei-qing, Chen; Huai-bin, Han; Rui-juan, Bai

    2017-02-01

    The hot rolled 60Si2MnA spring steel was transformed to obtain different proeutectoid ferrite morphologies by different cooling rates after finish rolling through dynamic thermal simulation test. The coexistence relationship between proeutectoid ferrite and pearlite, and the effect of proeutectoid ferrite morphology on mechanical properties were systematically investigated. Results showed that the reticular proeutectoid ferrite could be formed by the cooling rates of 0.5-2 °C/s; the small, dispersed and blocky proeutectoid ferrite could be formed by the increased cooling rates of 3-5 °C/s; and the bulk content of proeutectoid ferrite decreased. The pearlitic colony and interlamellar spacing also decreased, the reciprocal of them both followed a linear relationship with the reciprocal of proeutectoid ferrite bulk content. Besides, the tensile strength, percentage of area reduction, impact energy and microhardness increased, which all follow a Hall-Petch-type relationship with the inverse of square root of proeutectoid ferrite bulk content. The fracture morphologies of tensile and impact tests transformed from intergranular fracture to cleavage and dimple fracture, and the strength and plasticity of spring steel were both improved. The results have been explained on the basis of proeutectoid ferrite morphologies-microstructures-mechanical properties relationship effectively.

  2. Analysis on Common Defects on the Surface of Hot Rolled Wire Rods%热轧盘条常见表面缺陷分析

    Institute of Scientific and Technical Information of China (English)

    汪先虎; 姜洪刚; 吴东明

    2014-01-01

    介绍了热轧盘条常见的各类表面缺陷,结合金相微观分析方法,对盘条不同表面缺陷的典型微观形貌和金相组织形态进行分类与分析,从连铸与轧制工艺角度追溯了盘条表面缺陷产生的原因,提出了相应解决方案。%All kinds of common defects on the surface of hot rolled wired rods are introduced, and then typical microstructures and metallographic structure forms of different defects on the sur-face of wire rods are classified and analyzed by metallographic microscopic analysis method. Fi-nally the corresponding solution for dealing with these defects is proposed based on getting the causes leading to the defects on the surface of wire rods through analysis of the continuous casting and rolling process.

  3. Comparison of Inclusions in Cold Drawn Wire and Precursor Hot-Rolled Rod Coil in VIM-VAR Nickel-Titanium Alloy

    Science.gov (United States)

    Sczerzenie, Frank; Paul, Graeme; Belden, Clarence

    2011-07-01

    Inclusion content is important for the mechanical behavior and performance of Nitinol wires, particularly in fatigue-rated devices. The purpose of this work was to make a quantitative comparison between inclusion populations in cold drawn wires and the precursor populations in hot-rolled rod coil. Inclusion content was examined in a series of VIM-VAR alloys with different transformation temperatures (TTR) controlled by the Ni to Ti ratio. This range of chemistry was chosen to assess the effect of Ni to Ti ratio on inclusion formation. In order to understand the differences in behavior between carbides and intermetallic oxides in wire drawing, carbides, and intermetallic oxide inclusions were measured separately using optical metallography pursuant to ASTM F2063. In VIM-VAR alloys at higher Ni to Ti ratios about 50.79 a/o Ni the formation of intermetallic oxides appears to be suppressed in the as-cast material through the presence of carbon and the precipitation of eutectic TiC in place of eutectic Ti4Ni2O x . The structure of VIM-VAR alloy also varies after hot working depending on the TTR of the alloy. Higher TTR binary alloys with lower Ni to Ti ratios tend to have more and larger intermetallic oxides and fewer and smaller carbides after hot working. Microsegregation plays a role in inclusion formation. That is, during solidification, C, O, N diffuse to the interdendritic regions. This increases the potential for the precipitation of nonmetallic species. Carbides and intermetallic oxides behave differently in hot working and cold drawing. The change in maximum carbide size from coil to wire is very near zero for all Ni to Ti ratios. The change in maximum inclusion size from coil to wire is driven mainly by the fracture of intermetallic oxides and the formation of intermetallic oxide stringers.

  4. Development of the speed control unit of the hot rolling mill of the brazilian National Steel Company; Desenvolvimento do controle de correcao de velocidade do acabamento do LTQ-2 da CSN

    Energy Technology Data Exchange (ETDEWEB)

    Silveira, Aquiles A. da; Dornelas, Francisco C.; Ferreira, Emerson R.; Alves, Sergio C.; Miguez, Antonio C.P.; Brandao, Jose M.M.; Tirello, Jonas [Companhia Siderurgica Nacional, Volta Redonda, RJ (Brazil)

    1991-12-31

    This work shows the development of a control system to correct the speed of the tandem hot rolling mill, by utilization of a mathematical model. A more reliable operational performance was reached with the application of this model at a computer set-up level. 4 figs.

  5. Evolution of the microstructure, texture and creep properties of the 7075 aluminium alloy during hot accumulative roll bonding

    OpenAIRE

    Hidalgo-Manrique, P.; Cepeda-Jiménez, C.M.; Orozco-Caballero, Alberto; Ruano, Oscar Antonio; Carreño, Fernando

    2014-01-01

    The 7075 Al alloy was severely deformed at 350 °C by a 3:1 thickness reduction per pass accumulative roll bonding (ARB) process up to six passes. It was found that discontinuous recrystallisation occurs during the inter-pass annealing stages from the third pass on, attributable to the increment of the mean particle size during processing. As a consequence, the mean crystallite size did not decrease, but remained approximately constant at 440 nm along the present ARB process and the mean bound...

  6. High-Hot-Strength Ceramic Fibers

    Science.gov (United States)

    Sayir, Ali; Matson, Lawrence E.

    1994-01-01

    Continuous fibers consisting of laminae of alumina and yttrium aluminum garnet offer exceptionally high strength, resistance to creep, and chemical stability at high temperatures. These fibers exceed tensile strength of sapphire fibers. Leading candidates for reinforcement of intermetallic-matrix composites in exhaust nozzles of developmental high-speed civil transport aircraft engines. Other applications are in aerospace, automotive, chemical-process, and power-generation industries.

  7. Research on surfacing welding of roll table in heavy hot-rolled slab sizing press%大型热轧定宽压力机出钢辊的堆焊复合

    Institute of Scientific and Technical Information of China (English)

    钟毅; 曾义斌

    2013-01-01

    Due to the exit roll with 800 degree and the effect of red-hot billet steel, serious thermal fatigue cracking and wearing of metal can be created. This paper introduced the nitrogen alloying new material of hardfacing flux-cored welding wire. The mi-crostructure of this wire is martensite + a small amount of ferrite + alloy compound. The metal of cladding layer has great per-formance on hi-temperature softening resistance, thermal fatigue resistance and metal wear-resistance. Appropriate surfacing welding process specification has been formulated. The life of exit roll made by hardfacing manufacture technology extended to half of year without thermal figure cracking, and the wearing of metal was reduced. In short, the requirements were satisfied.%针对出钢辊长期在温度800℃以上、红热钢坯作用下产生严重的冷热疲劳龟裂和金属间磨损的现象,开发出采用N合金化的堆焊硬面药芯焊丝材料.其显微组织为马氏体+少量铁素体+合金化合物,堆焊层金属具有极高的抗高温软化性能、抗冷热疲劳性能和耐金属磨损性能.制定了合理的堆焊工艺规范,堆焊复合制造的出钢辊使用寿命可长达半年,无热疲劳裂纹的产生,金属间磨损小,满足使用要求.

  8. Influence of Hot-Working Conditions on High-Temperature Properties of a Heat-Resistant Alloy

    Science.gov (United States)

    Ewing, John F; Freeman, J W

    1957-01-01

    The relationships between conditions of hot-working and properties at high temperatures and the influence of the hot-working on response to heat treatment were investigated for an alloy containing nominally 20 percent molybdenum, 2 percent tungsten, and 1 percent columbium. Commercially produced bar stock was solution-treated at 2,200 degrees F. to minimize prior-history effects and then rolled at temperatures of 2,200 degrees, 2,100 degrees, 2,000 degrees, 1,800 degrees, and 1,600 degrees F. Working was carried out at constant temperature and with incremental decreases in temperature simulating a falling temperature during hot-working. In addition, a few special repeated cyclic conditions involving a small reduction at high temperature followed by a small reduction at a low temperature were used to study the possibility of inducing very low strengths by the extensive precipitation accompanying such properties. Most of the rolling was done in open passes with a few check tests being made with closed passes. Heat treatments at both 2,050 degrees and 2,200 degrees F. subsequent to working were used to study the influence on response to heat treatment.

  9. Experimental Research on Hot Rolling to Improve TIG Welding Joint Mechanical Properties for AZ31B Magnesium Alloy%AZ31B镁合金TIG焊接头的热碾压力学改性实验研究

    Institute of Scientific and Technical Information of China (English)

    李晓泉; 初雅杰; 杨宗辉

    2012-01-01

    To explore method of improving mechanical properties for magnesium alloy welding joint, TIG welding was applied to butt AZ31B magnesium alloy plates with the same composition filled wire, specimens cut from test piece of butt welding were healed up to 350℃ by a special ceramic electric heater, then experiments have been carried out on high temperature tensile machine. Specimens with as-welded and hot rolled were machined as tensile specimens to test normal atmospheric temperature mechanical properties. Meanwhile welding joint was analyzed using optical metallographic microscope and fracture morphology as well as micro-area chemical composition were researched with the help of scanning electronic microscopy and energy spectrum analyzer appended. The results show that applying hot rolling procedure, the tensile strength of TIG welding joint can be increased up to 90% of that of the base metal and elongation rate also improved obviously. Hot rolling may effectively change network-like distribution of β-Mg17 A112 precipitate on α-Mg grain boundary of weld microstructure and make it solid solve to re-precipilate in way of dispersoidparticle in grain, resulting in dispersion-strengthening effect. In addition, hot rolling may also promote as-cast weld microstructure to produce dynamic re-crystallization and make microstructure reconstructed and refined.%为探索镁合金焊接接头的力学性能改性方法,以母材金属同材质丝材为填充材料,对AZ31B板材进行TIG对接焊,然后在高温拉伸试验机上将对接取样用专门制作的陶瓷电加热装置加热至350℃进行接头区域热碾压试验.将焊态及经热碾压的对接焊取样加工成拉伸试样测试其常温力学性能,同时对焊接接头进行金相分析,借助扫描电镜及其附带能谱仪对拉伸断口作微观形貌和微区成分分析.结果表明,经热碾压后,TIG焊接头的抗拉强度可达到母材金属的90%,伸长率也有明显的改善;

  10. 热连轧Ti-6Al-4V合金的蠕变行为及影响因素%Creep Behaviors and Influencing Factors of Hot Rolling Ti-6Al-4V Alloy

    Institute of Scientific and Technical Information of China (English)

    田素贵; 包宪宇; 于慧臣; 刘洋; 赵忠刚; 陈礼清; 刘相华

    2011-01-01

    By means of creep curves measurement and microstructure observation, the influence of three preparing technics ( hot rolling, long-term aging and solution aging) on the microstructure and creep properties of Ti-6Al-4V alloy is investigated. Results show that, under the applied stress of 575 MPa at 400℃ , the hot rolled Ti-6Al-4V alloy displays a shorter creep lifetime about 70h, but after long-term aging and solution + aging, the creep lifetimes of the alloy at the same testing conditions are prolonged to 230h and 548h,respectively. Microstructure of the hot rolled alloy consists of band-like α phase and network αphase. After long-term aging, significant amount of β particles are precipitated in the α phase. After solution + aging, the microstructure of the ahoy consists of the network basket structure with high volume fraction and the equiaxial α phase, which is the main reason of having longer creep lifetimes. During creep, the deformation mechanism of the hot rolled alloy is the dislocation slipping activated in the α phase, while the deformation mechanism of the solution + aging alloy is the dislocations of the wavilness activated on the pyramidal planes. As creep goes on, more dislocations in the α phase are concentrated and cause the dynamic recrystallization, which refines the grain size of the alloy. It is the synthetical effect of the network basket structure and the thinner α phase that make the solution + aging alloy have longer creep lifetime and better plasticity.%通过长期时效、固溶+时效处理和蠕变性能测试,研究了处理工艺对热连轧Ti一6Al-4V合金蠕变行为的影响.结果表明,在400℃,575MPa条件下,热连轧态合金有较低的蠕变寿命,经长期时效和亚温固溶时效处理后,合金的蠕变寿命由70h分别提高到230h和548 h.热连轧态Ti-6Al-4V合金的组织结构由类条状α相和网状β相组成;经长期时效处理后,在α相中析出大量粒状α相;而经亚温固溶+时效处

  11. Establishment of mathematical moment model in twin casting rolling rolls

    Institute of Scientific and Technical Information of China (English)

    孙斌煜; 苑世剑; 张洪; 杜艳平; 张芳萍

    2002-01-01

    In continuous casting rolling process, the deformed body is different from the hot rolling strip. The metal in casting rolling zone is first assumed to be viscous fluid and the mathematical model of casting rolling force is established, then the calculating formula for casting rolling torque is derived. In addition, considering the effects of deforming cone and appendant torque of rotary junctions sealing ring, the calculating model which accords with casting rolling condition is found out. Theoretical formula is proved by experiment.

  12. Effect of quenching temperature on structure and properties of centrifugal casting high speed steel roll

    Directory of Open Access Journals (Sweden)

    Fu Hanguang

    2009-02-01

    Full Text Available The critical points and time-temperature-transformation (TTT curves of the isothermal transformation diagrams for a high-speed steel casting on a horizontal centrifugal casting machine had been determined experimentally in the study. The effects of quenching temperature on the microstructures and properties of centrifugal casting high speed steel (HSS roll has been investigated using scanning electron microscopy (SEM, light optical microscopy (LOM and X-ray diffraction (XRD as well as using tensile, impact, and hardness tests. The results show that the HSS roll has excellent hardenability and its matrix structure can be transformed into the martensite after being quenched in the sodium silicate solution. The retained austenite in the quenching structure increases and the hardness decreases when the quenching temperature exceeds 1,040℃. The tensile strength and impact toughness of HSS roll increase once the quenching temperature is raised from 980℃ to 1,040℃. However, the tensile strength and impact toughness have no signifi cant change when the quenching temperature exceeds 1,040℃. The HSS roll quenched at 1,040℃ exhibits excellent comprehensive mechanical properties.

  13. Effect of quenching temperature on structure and properties of centrifugal casting high speed steel roll

    Institute of Scientific and Technical Information of China (English)

    Fu Hanguang; Cheng Xiaole; Du Zhongze; Lei Yingping; Feng Zhenjun

    2009-01-01

    The critical points and time-temperature-transformation (TTT) curves of the isothermal transformation diagrams for a high-speed steel casting on a horizontal centrifugal casting machine had been determined experimentally in the study. The effects of quenching temperature on the microstructures and properties of centrifugal casting high speed steel (HSS) roll has been investigated using scanning electron microscopy (SEM), light optical microscopy (LOM) and X-ray diffraction (XRD) as well as using tensile, impact, and hardness tests. The results show that the HSS roll has excellent hardenability and its matrix structure can be transformed into the martensite after being quenched in the sodium silicate solution. The retained austenite in the quenching structure increases and the hardness decreases when the quenching temperature exceeds 1,040℃. The tensile strength and impact toughness of HSS roll increase once the quenching temperature is raised from 980℃ to 1,040℃. However, the tensile strength and impact toughness have no significant change when the quenching temperature exceeds 1,040℃. The HSS roll quenched at 1,040℃ exhibits excellent comprehensive mechanical properties.

  14. A simulation study on optimal oil spraying mode for high-speed rolling bearing

    Directory of Open Access Journals (Sweden)

    B.T. Pang

    2008-12-01

    Full Text Available Purpose: In this study, a numerical simulation model of the oil spraying system is established.Design/methodology/approach: Spraying lubrication is a common form of the rolling bearing lubrication. Butwith the increase of the bearing speed, the roller cage is frequently shattered, which may lead to failure of thebearing. The shatter of roller cage may be related to the spraying mode of oil. For high-speed rolling bearing,the roller cage shatter can be cracked due to the shortage of oil, caused by lubricating oil not sprayed into theroller cage shatter. This condition can be ameliorated by changing the spraying mode of oil supply system. Themodel considered the spraying speed, spraying angle, oil pressure, oil viscosity, structure of roller cage shatter,rotating speed as the main parameters. By optimization, the best way of oil spraying was obtained which canmeet lubrication requirement of high-speed rolling bearing. At the same time, the numerical simulation resultsalso revealed that the optimal spraying mode is different for different rolling bearings.Findings: The simulating results indicate that due to the effect of the air pressure and airflow thickness, theoptimal spraying position is at a region closer to the inner ring of the bearings.Practical implications: This paper will provide useful information to applying numerical simulation of the oilspraying system.Originality/value: The computer simulation allows to better understand the interdependence betweenparameters of process and choosing optimal solution.

  15. 76 FR 36081 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil and Japan: Revocation of the...

    Science.gov (United States)

    2011-06-21

    ... (``IF'')) steels, high strength low alloy (``HSLA'') steels, and the substrate for motor lamination... titanium and/or niobium added to stabilize carbon and nitrogen elements. HSLA steels are recognized as...-quality steel products are covered by the orders, including: vacuum degassed, fully stabilized;...

  16. Properties of W70Cu30 Alloy Sheet Prepared by Hot-Rolling%热轧法制备W70Cu30合金板材的性能

    Institute of Scientific and Technical Information of China (English)

    张辉; 陈文革

    2013-01-01

    在不同温度下,对W70Cu30合金坯采用多道次热轧试验.结果表明,在700℃时,多道次热轧可以获得板厚为0.2 mm,相对密度达99.92%的W-Cu合金薄板.轧制过程中,合金板材中Cu相和W相在轧制应力作用下发生变形、滑动,Cu相均匀填充在W颗粒周围,形成了致密的网络状组织,使电导率、热导率较轧制前分别提高了23%和31.31%.同时板材致密度提高和形变强化,使其显微硬度较轧制前也大幅提高.在轧制变形过程中,W-Cu合金板材的物相组成没有发生变化,仅由W和Cu两相组成.轧制后W70Cu30合金板材的断裂方式由粘结相Cu的韧性断裂和W颗粒的穿晶断裂组成.%Commercial W70Cu30 alloy was hot-rolled by multi-pass hot-rolling at different temperatures. The properties of the W70Cu30 sheet were analyzed. The results indicate that W-Cu alloy sheets with 0. 2 mm in thickness and relative density of 99. 92% can be prepared successfully by the newly technique at 700 "C. In hot-rolling process, deformation and sliding in both copper and tungsten phases occur as a result of rolling stress, which makes copper phase fill in closely surrounded by tungsten particles to form network-like distribution structure, increasing electrical and thermal conductivity by 23% and 31. 31% after hot-rolling, respectively. Induced density and deformation strength also enhance micro-hardness of W70Cu30 alloy sheets. The sheets after hot-rolling consist of two phases-W and Cu. In addition, the fracture mode of the sheet after hot-rolling is characterized by ductile fracture of copper binding phase and trans-granular fracture of tungsten phase.

  17. Microstructure and properties of hot roll bonding layer of dissimilar metals. 1. Effect of oxide layer on titanium surface on bonding strength of titanium clad steel by hot roll bonding; Ishu kinzoku no atsuen setsugo kaimen soshiki to shotokusei ni kansuru kenkyu. 1. Atsuen chitan clad ko no kaimen kyodo ni oyobosu chitan hyomen sankabutsuso no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Ogawa, K.; Komizo, Y.; Yasuyama, M. [Sumitomo Metal Industries, Ltd., Osaka (Japan); Ikezaki, H.; Murayama, J.

    1996-01-25

    The effect of surface oxide layer on the titanium before bonding on the bonding strength of titanium clad steel by hot roll bonding was investigated from a view point of microstructure of the bonding interface. The bonding test of iron and titanium by hot roll bonding at 850{degree}C was conducted under the various surface conditions of titanium plate such as as-relieved, oxidized or machined. The mechanical properties of clad steel was evaluated in terms of tensile test in the rectangular direction to the bonding interface and observation of micro structures of bonding layer. As results, the bonding strength deteriorated remarkably in the clad steel produced using the titanium having oxide layer on the surface comparing with that using the machined surface of titanium. In the clad steel produced using the titanium with surface oxide, uncontinuous intermetallic compound was observed at the interface of {beta}-Ti and Fe, while in the clad steel produced by the titanium without surface oxide, no remarkable intermetallic compound was observed. Oxide layer on the titanium surface promotes the formation of inter metallic compound of titanium and iron at the bonding interface and deterioration of bonding strength. Such oxide layer, however, was found to be not an obstacle to the accomplishment of metallurgical bonding. 6 refs., 13 figs.

  18. INFLUENCE OF THE RINGS FORMING TEMPERATURE ON STRUCTURE AND CHARACTERISTICS OF ROLLED WIRE AT HIGH-SPEED ROLLING

    Directory of Open Access Journals (Sweden)

    V. A. Matochkin

    2007-01-01

    Full Text Available It is shown that decrease of stacking density of rolled wire coils on the conveyer of roller “Stelmor” due to increase of speed of the roller sections at the 1” stage of cooling till the maximum value results in stability of the strength characteristics.

  19. Solutions for Safe Hot Coil Evacuation and Coil Handling in Case of Thick and High Strength Steel

    Directory of Open Access Journals (Sweden)

    Sieberer Stefan

    2016-01-01

    Full Text Available Currently hot rolling plants are entering the market segment for thick gauges and high strength steel grades where the elastic bending property of the strip leads to internal forces in the coil during coiling operation. The strip tends to open. Primetals is investigating several possibilities to facilitate safe coil evacuation and coil handling under spring-back conditions. The contribution includes finite element models of such mechanical solutions. Results of parameter variation and stability limits of case studies are presented in the paper.

  20. Rolling induced size effects in elastic–viscoplastic sheet metals

    DEFF Research Database (Denmark)

    Nielsen, Kim Lau

    2015-01-01

    Rolling processes for which the characteristic length scale reaches into the range where size effects become important are receiving increased interest. In particularly, this is owed to the roll-molding process under development for high-throughput of micron-scale surface features. The study...... presented revolves around the rolling induced effect of visco-plasticity (ranging hot and cold rolling) in combination with strain gradient hardening – including both dissipative and energetic contributions. To bring out first order effects on rolling at small scale, the modeling efforts are limited to flat...... sheet rolling, where a non-homogeneous material deformation takes place between the rollers. Large strain gradients develop where the rollers first come in contact with the sheet, and a higher order plasticity model is employed to illustrate their influence at small scales. The study reveals...

  1. High frequency conductivity of hot electrons in carbon nanotubes

    Energy Technology Data Exchange (ETDEWEB)

    Amekpewu, M., E-mail: mamek219@gmail.com [Department of Applied Physics, University for Development Studies, Navrongo (Ghana); Mensah, S.Y. [Department of Physics, College of Agriculture and Natural Sciences, U.C.C. (Ghana); Musah, R. [Department of Applied Physics, University for Development Studies, Navrongo (Ghana); Mensah, N.G. [Department of Mathematics, College of Agriculture and Natural Sciences, U.C.C. (Ghana); Abukari, S.S.; Dompreh, K.A. [Department of Physics, College of Agriculture and Natural Sciences, U.C.C. (Ghana)

    2016-05-01

    High frequency conductivity of hot electrons in undoped single walled achiral Carbon Nanotubes (CNTs) under the influence of ac–dc driven fields was considered. We investigated semi-classically Boltzmann's transport equation with and without the presence of the hot electrons’ source by deriving the current densities in CNTs. Plots of the normalized current density versus frequency of ac-field revealed an increase in both the minimum and maximum peaks of normalized current density at lower frequencies as a result of a strong injection of hot electrons. The applied ac-field plays a twofold role of suppressing the space-charge instability in CNTs and simultaneously pumping an energy for lower frequency generation and amplification of THz radiations. These have enormous promising applications in very different areas of science and technology.

  2. High frequency conductivity of hot electrons in carbon nanotubes

    Science.gov (United States)

    Amekpewu, M.; Mensah, S. Y.; Musah, R.; Mensah, N. G.; Abukari, S. S.; Dompreh, K. A.

    2016-05-01

    High frequency conductivity of hot electrons in undoped single walled achiral Carbon Nanotubes (CNTs) under the influence of ac-dc driven fields was considered. We investigated semi-classically Boltzmann's transport equation with and without the presence of the hot electrons' source by deriving the current densities in CNTs. Plots of the normalized current density versus frequency of ac-field revealed an increase in both the minimum and maximum peaks of normalized current density at lower frequencies as a result of a strong injection of hot electrons. The applied ac-field plays a twofold role of suppressing the space-charge instability in CNTs and simultaneously pumping an energy for lower frequency generation and amplification of THz radiations. These have enormous promising applications in very different areas of science and technology.

  3. NUMERICAL EVALUATION OF TEMPERATURE DISTRIBUTION IN THE ROLLING MILL ROLLS

    Directory of Open Access Journals (Sweden)

    José Claudino de Lira Júnior

    2013-06-01

    Full Text Available In hot rolling processes occur changes in the profile of the rolling mill rolls (expansion and contraction and constant wear due to mechanical stress and continuous thermal cycles of heating/cooling caused by contact rolled material- working roll and the cooling system by water jets in their surface, decreasing their lifetime. This paper presents a computational model to simulate the thermal performance of rolling mill rolls. The model was developed using the finite volume method for a transient two-dimensional system and allows calculating the temperature distribution of the rolling mill rolls under various conditions of service. Here it is investigated the influence of flow rate and temperature of the cooling water on the temperature distribution. The results show that the water temperature has greater influence than the water flow to control the surface temperature of the cylinders.

  4. Analysis on the production managerial mode of pickled sheet in the situation of limiting production in hot rolling%热轧限产情况下酸洗板的生产组织模式浅析

    Institute of Scientific and Technical Information of China (English)

    姚筱春

    2011-01-01

    在热轧限产期间,酸洗板的生产组织模式发生变化,供料能力与热轧计划编制以及酸洗板钢种规格分布紧密相关.针对热轧酸洗板计划进行优化与拓展,同时对酸洗板订货合同的薄料比进行推荐,在热轧限产情况下确保了酸洗板机组的稳定生产.%During the period of limited the production of hot rolling, the production managerial mode of pickled sheet changed.Supply ability had a closed relationship with the rolling plan and steel grade and specification.The hot rolling plan of pickled sheet was optimized and expanded, at the same time, the thin sheet ratio of pickled sheet contract was commended, which ensured the stable production of pickled sheet in the situation of limiting production in hot rolling.

  5. OUTFLOW AND HOT DUST EMISSION IN HIGH-REDSHIFT QUASARS

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Huiyuan; Xing, Feijun; Wang, Tinggui; Zhou, Hongyan [Key Laboratory for Research in Galaxies and Cosmology, Department of Astronomy, University of Science and Technology of China, Chinese Academy of Sciences, Hefei, Anhui 230026 (China); Zhang, Kai [Key Laboratory for Research in Galaxies and Cosmology, Shanghai Astronomical Observatory, Chinese Academy of Sciences, 80 Nandan Road, Shanghai 200030 (China); Zhang, Shaohua, E-mail: whywang@mail.ustc.edu.cn [Polar Research Institute of China, Jinqiao Road 451, Shanghai 200136 (China)

    2013-10-10

    Correlations of hot dust emission with outflow properties are investigated, based on a large z ∼ 2 non-broad absorption line quasar sample built from the Wide-field Infrared Survey and the Sloan Digital Sky Survey data releases. We use the near-infrared slope and the infrared to UV luminosity ratio to indicate the hot dust emission relative to the emission from the accretion disk. In our luminous quasars, these hot dust emission indicators are almost independent of the fundamental parameters, such as luminosity, Eddington ratio and black hole mass, but moderately dependent on the blueshift and asymmetry index (BAI) and FWHM of C IV lines. Interestingly, the latter two correlations dramatically strengthen with increasing Eddington ratio. We suggest that, in high Eddington ratio quasars, C IV regions are dominated by outflows so the BAI and FWHM (C IV) can reliably reflect the general properties and velocity of outflows, respectively. In low Eddington ratio quasars, on the other hand, C IV lines are primarily emitted by virialized gas so the BAI and FWHM (C IV) become less sensitive to outflows. Therefore, the correlations for the highest Eddington ratio quasars are more likely to represent the true dependence of hot dust emission on outflows and the correlations for the entire sample are significantly diluted by the low Eddington ratio quasars. Our results show that an outflow with a large BAI or velocity can double the hot dust emission on average. We suggest that outflows either contain hot dust in themselves or interact with the dusty interstellar medium or torus.

  6. Stereotypical behaviour at high yielding dairy cows farms - "tongue rolling"

    OpenAIRE

    Prodanović Radiša; Kirovski Danijela; Vujanac Ivan; Nešić Ksenija; Janevski Aleksandar; Marić Jovan; Kukrić Vladimir

    2013-01-01

    The objective of this work was to determine if there was a connection between stereotypical behaviour of high yielding dairy cows breeds and values of biochemical blood parameters. The investigation was carried out in august at loose-housing type of farms, in 30 heads of cattle from four groups: drying (15 to 7 days before calving), puerperium (up to 40 days after calving, early lactation (up to 120 days after calving) and late lactation (200 to 300 days af...

  7. Bonding property of Cu/Mo/Cu cladding metal materials by hot rolling%Cu/Mo/Cu轧制复合界面的结合特性

    Institute of Scientific and Technical Information of China (English)

    张兵; 王快社; 孙院军; 王莎

    2011-01-01

    The Cu/Mo/Cu cladding metal materials were made by hot rolling. The interface structure, fracture characteristic and the effect of rolling process parameters on bond strength were studied by optical microscope, scanning electron microscope and electron-tensile tester. The results show that the bonding interface of composite materials is tight when deformation rate is 55% for a pass with heat-treatment at 750 ℃ for 8 min, the maximum value of shearing strength is 77 Mpa. The micro-structure of Mo layer is compressed fibrous and uniform distribution. The micro-structure of Cu layer is isometric crystal. The grain size is increased from the interface to the surface, and unevenly distributed. The mechanism of bonding is typically split bonding and mechanical interlocking.%采用轧制方法制备Cu/Mo/Cu复合材料,利用金相显微镜、扫描电镜和电子拉伸机等研究Cu/Mo/Cu复合材料的界面结构、断裂特点和工艺参数对结合强度的影响.结果表明:轧制前经(750℃,8 min)热处理,道次变形量为55%,复合材料的界面结合紧密,最大剪切强度为77 MPa;钼层金属显微组织呈扁平纤维状,组织较为均匀,铜层金属的晶粒呈等轴状,由界面至表面晶粒逐渐增大,且分布很不均匀;复合机制为典型的裂口结合和机械啮合.

  8. Hot rolling mill horizontal-vertical coupling vibration%热连轧机横向-垂向耦合振动研究

    Institute of Scientific and Technical Information of China (English)

    范小彬; 臧勇

    2011-01-01

    In order to study the vibration of a hot strip mill,according to stick-slip rolling interface friction features and the contact non-linearity between roller bearing and mill stand,the horizontal - vertical vibration model of modal coupling was established when the gap between roller bearing and mill stand appearing. It shows that when the system stiffness and the excitation frequency is in a certain section,the amplitude of horizontal and vertical vibration fluctuated sharply. So in rolling production, it should avoid this range. When the clearance appearing, the roller jump vibration occurs, roller lateral response curve has a clear cut top and its dynamic performance becomes worse.%为了研究某热连轧机组的振动特性,根据轧制界面粘滑摩擦特性和轧辊轴承座-牌坊接触非线性,建立轧辊-轴承座有无间隙时的轧辊横-垂向模态耦合振动模型.分析表明,当系统刚度和外激励频率处于某区段时轧辊横向和垂向振动幅值均出现大幅波动的现象,轧制生产中应避开此范围;机座有间隙时,轧辊出现跳振,轧辊横向响应曲线有明显的削顶现象,辊系动力学性能变差.

  9. 热轧铝板带分段冷却闭环控制策略%Closed-loop Control Strategy of Segmented Cooling in Hot Rolling of Aluminum Alloys

    Institute of Scientific and Technical Information of China (English)

    高山凤; 刘鸿飞; 郗安民; 杨贤

    2016-01-01

    Based on measuring system of the roll temperature, the closed-loop fuzzy control system of segmented cooling is introduced, in order to solve the problem existing in the control of strip crown in the hot rolling of aluminum alloys. The simple measurement equipment and control system is used, instead of the expensive and complex strip crown control system. First the adaptive PSO-BP neural network is trained with the actual data of rolling, and the temperature presetting model is set by completed training neural network based on the target crown of aluminum strip. Then, the fuzzy control rules of the segmented cooling system are designed according to the operation experience of worker and the results of theoretical analysis. The goal of control strip crown is achieved ultimately. Through the verification of the two high reversible hot rolling mill, the deviation value of roll temperature can be controlled within ±4℃ and the proportion of aluminum strip crown within the scope of target crown(20~40μm) is 95% on the aluminum strip with longitudinal. The method takes full advantage of the control ability of segmented cooling system for strip crown.%针对目前热轧铝板带凸度控制存在的问题,建立以轧辊温度在线测量为基础的分段冷却闭环模糊控制系统。以简单的测量设备和控制方法,代替昂贵复杂的板带凸度控制机构。用实际轧制数据训练自适应PSO-BP神经网络,并用训练完成的神经网络依据目标板带凸度得出轧辊温度预设定模型;依据操作人员的经验以及理论分析结果,设计分段冷却模糊控制规则,形成分段冷却闭环控制系统,达到控制板带凸度的目的。经在某厂二辊可逆热轧上的应用,结果表明:轧辊温度偏差量可控制在±4℃内;铝板带纵向各处的凸度95%以上可控制在目标凸度(20~40μm)范围内。该方法充分发挥了分段冷却系统对板带凸度的控制能力。

  10. High volume nanoscale roll-based imprinting using jet and flash imprint lithography

    Science.gov (United States)

    Ahn, Se Hyun; Miller, Mike; Yang, Shuqiang; Ganapathisubramanian, Maha; Menezes, Marlon; Singh, Vik; Choi, Jin; Xu, Frank; LaBrake, Dwayne; Resnick, Douglas J.; Sreenivasan, S. V.

    2013-09-01

    Extremely large-area roll-to-roll (R2R) manufacturing on flexible substrates is ubiquitous for applications such as paper and plastic processing. It combines the benefits of high speed and inexpensive substrates to deliver a commodity product at low cost. The challenge is to extend this approach to the realm of nanopatterning and realize similar benefits. In order to achieve low-cost nanopatterning, it is imperative to move toward high-speed imprinting, less complex tools, near zero waste of consumables, and low-cost substrates. We have developed a roll-based J-FIL process and applied it to a technology demonstrator tool, the LithoFlex 100, to fabricate large-area flexible bilayer wire-grid polarizers (WGPs) and high-performance WGPs on rigid glass substrates. Extinction ratios of better than 10,000 are obtained for the glass-based WGPs. Two simulation packages are also employed to understand the effects of pitch, aluminum thickness, and pattern defectivity on the optical performance of the WGP devices. It is determined that the WGPs can be influenced by both clear and opaque defects in the gratings; however, the defect densities are relaxed relative to the requirements of a high-density semiconductor device.

  11. Study on rolling process optimization of high carbon steel wire

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The existing problems in the manufacture of SWRH82B high carbon steel wire were discussed by sampling and testing the microstructure and properties of the steel from the workshop. To solve the problems, the experimental parameters for thermal simulation were optimized, and the thermal simulating experiments were carried out on a Gleeble1500 thermal simulator. The process parameters for the manufacture were optimized after analysis of the data, and the productive experiments were performed after the water box in front of the no-twist blocks was reconstructed, to control the temperature of the loop layer. The results from the productive experiments showed that the cooling rate of 10-15 ℃/s was reasonable before phase transformation, about 5℃/s during phase wire was increased to 1150-1170 MPa with an increase of 20-30 MPa, the percentage reduction of section was to 34%-36% with an increase of 1%-3% by testing the finished products after reconstruction.

  12. Coupled models of heat transfer and phase transformation for the run-out table in hot rolling

    Institute of Scientific and Technical Information of China (English)

    Shui-xuan CHEN; Jun ZOU; Xin FU

    2008-01-01

    Mathematical models are been proposed to simulate the thermal and metallurgical behaviors of the strip occurring on the run-out table (ROT) in a hot strip mill. A variational method is utilized for the discretization of the governing transient conduction-convection equation, with heat transfer coefficients adaptively determined by the actual mill data. To consider the thermal effect of phase transformation during cooling, a constitutive equation for describing austenite decomposition kinetics of steel in air and water cooling zones is coupled with the heat transfer model. As the basic required inputs in the numerical simulations, thermal material properties are experimentally measured for three carbon steels and the least squares method is used to statistically derive regression models for the properties, including specific heat and thermal conductivity. The numerical simulation and experimental results show that the setup accuracy of the temperature prediction system of ROT is effectively improved.

  13. On microstructure and performance of tempered high-boron high-speed steel roll

    Directory of Open Access Journals (Sweden)

    Fu Hanguang

    2012-08-01

    Full Text Available Influences of the tempering temperature on the microstructure, mechanical property and wear resistance of High-Boron High Speed Steel (HBHSS roll materials were investigated by means of optical microscopy, scanning electron microscopy (SEM, X-ray diffraction, hardness measurement, impact tester, tensile tester and pin abrasion tester. The results show that the as-cast structure of HBHSS consists of a great amount of martensite and M2(B,C and a few retained austenites and M23(B,C6. After solution treated at 1,050 °C and followed by oil cooling, the amount of M23(B,C6 carbo-borides in quenched HBHSS increases obviously and the macrohardness of the quenched HBHSS is 66 HRC, which is very close to the 65.8 HRC of as-cast HBHSS. On the whole, the hardness of HBHSS alloy shows a trend of slight decrease with increasing tempering temperature when tempered below 500 °C. While when above 500 °C, the hardness increases slightly as the tempering temperature increases and reaches a peak at 525 °C and then decreases obviously. The impact toughness of HBHSS has a tendency to increase as the tempering temperature increases. Tempering can improve the tensile strength and elongation of HBHSS, but a higher tempering temperature causes a slight decrease in both tensile strength and elongation. Excellent wear resistance can be obtained by tempering at 500 to 550 °C.

  14. Crack growth behavior of warm-rolled 316L austenitic stainless steel in high-temperature hydrogenated water

    Science.gov (United States)

    Choi, Kyoung Joon; Yoo, Seung Chang; Jin, Hyung-Ha; Kwon, Junhyun; Choi, Min-Jae; Hwang, Seong Sik; Kim, Ji Hyun

    2016-08-01

    To investigate the effects of warm rolling on the crack growth of 316L austenitic stainless steel, the crack growth rate was measured and the oxide structure was characterized in high-temperature hydrogenated water. The warm-rolled specimens showed a higher crack growth rate compared to the as-received specimens because the slip bands and dislocations produced during warm rolling served as paths for corrosion and cracking. The crack growth rate increased with the dissolved hydrogen concentration. This may be attributed to the decrease in performance and stability of the protective oxide layer formed on the surface of stainless steel in high-temperature water.

  15. Register mark measurement errors in high-precision roll-to-roll continuous systems: The effect of register mark geometry on measurement error

    Science.gov (United States)

    Lee, Jongsu; Isto, Pekka; Jeong, Hakyung; Park, Janghoon; Lee, Dongjin; Shin, Kee-Hyun

    2016-10-01

    It is important to achieve high-precision register control in roll-to-roll continuous printing systems. Thus far, many studies on the dynamics of registers and tension and on register control techniques have identified register control as a problem of controlling and minimizing the disturbance of strain of the substrate. However, register control using printed register marks is necessary, and printing defects in creating these marks cause measurement errors. This study demonstrates by experimental verification that the measurement error is generated by the widening and agglomeration of the register mark. Furthermore, the error is shown to differ with the size and shape of the mark under identical printing conditions. The results illustrate the importance of improving the printing quality of the register mark, selecting the desired geometry for register marks with regard to printability, and utilizing an edge-detection algorithm in the control program for high-precision register control.

  16. Fatigue crack growth behaviors in hot-rolled low carbon steels: A comparison between ferrite-pearlite and ferrite-bainite microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Guan, Mingfei [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Yu, Hao, E-mail: yhzhmr@126.com [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China)

    2013-01-01

    The roles of microstructure types in fatigue crack growth behaviors in ferrite-pearlite steel and ferrite-bainite steel were investigated. The ferrite-bainite dual-phase microstructure was obtained by intermediate heat treatment, conducted on ferrite-pearlite hot-rolled low carbon steel. This paper presents the results from investigation using constant stress-controlled fatigue tests with in-situ scanning electron microscopy (SEM), fatigue crack growth (FCG) rate tests, and fatigue fractography analysis. Microscopy images arrested by in-situ SEM showed that the fatigue crack propagation in F-P steel could become unstable more ealier compared with that in F-B steel. The fatigue cracks in ferrite-pearlite were more tortuous and could propagate more freely than that in ferrite-bainite microstructures. However, frequent crack branching were observed in ferrite-bainite steel and it indicated that the second hard bainite phase effectively retarded the crack propagation. The variation of FCG rate (da/dN) with stress intensity factor range ({Delta}K) for F-P and F-B steels was discussed within the Paris region. It was shown that FCG rate of F-P steel was higher than that of F-B steel. Moreover, the fatigue fracture surface analysis proved that grain boundaries could also play a role in the resistance of crack propagation.

  17. Tracing the Origin of Non-ferrous Oxides in Lamination Defects on Hot-Rolled Coils: Mold Slag Entrainment vs Submerged Entry Nozzle Reaction Products

    Science.gov (United States)

    Sengo, Sabri; Romano Triguero, Patricia; Zinngrebe, Enno; Mensonides, Fokko

    2017-02-01

    In this work, lamination defects (slivers) on hot-rolled coils of Ca-treated steel were investigated for microstructure and composition using optical and scanning electron microscopy combined with microanalysis (SEM/EDS). The goal was to identify possible origins for the observed defects which contain a complex assemblage of phases, such as different types of calcium aluminates (CA, CA2, CA6), melilite (C2AS), spinel (MA), and a newly identified phase, CNA2. Mold slag similar to that employed during the cast was absent. Analysis of the bulk composition of some of the defects indicated these to be too rich in alumina to be derived from mold slag through steel-slag redox exchange. In contrast, microstructural observation of the inner side of the submerged entry nozzles (SEN) used during casting showed deposits with compositions comparable to those of the defect material. Based on an estimation of the chemical evolution of mold slag interacting with steel, it is found that the defects are not likely to be entrained mold slag but remobilized SEN deposits, as supported by several microstructural and trace phase criteria. However, it should be noted that extensive reduction of mold slag by steel can lead to compositions rich in sodic-calcic aluminates (CNA2). Therefore, differentiation between specific locations of the defect materials within a casting system requires detailed analysis from the potential sources of origin as well as from the materials found in the defects.

  18. Production Process and Analysis of Drawing Crack on 30MnSi Hot Rolled Wires%30MnSi热轧盘条生产工艺与拉拔断裂分析

    Institute of Scientific and Technical Information of China (English)

    董建君; 吴静; 霍璐; 赵文成

    2013-01-01

    分析了30MnSi热轧盘条的生产工艺、低倍、夹杂物和金相组织,讨论了它拉拔断裂的原因.结果是热轧盘条表面存在纵裂和划痕缺陷,中心偏析、晶粒粗大也是拉裂的原因.提出了一些解决措施.%The production process,macrostructures,inclusion and microstructure of 30MnSi hot rolled wires were analyzed.And its reasons for drawing cracking were discussed.The results show that there are longitudinal cracks and scratches on the surface of 30MnSi hot rolled wires.The central segregation and the thick grain cause drawing crack also.Some solving measures were proposed.

  19. Dominant root locus in state estimator design for material flow processes: A case study of hot strip rolling.

    Science.gov (United States)

    Fišer, Jaromír; Zítek, Pavel; Skopec, Pavel; Knobloch, Jan; Vyhlídal, Tomáš

    2017-02-13

    The purpose of the paper is to achieve a constrained estimation of process state variables using the anisochronic state observer tuned by the dominant root locus technique. The anisochronic state observer is based on the state-space time delay model of the process. Moreover the process model is identified not only as delayed but also as non-linear. This model is developed to describe a material flow process. The root locus technique combined with the magnitude optimum method is utilized to investigate the estimation process. Resulting dominant roots location serves as a measure of estimation process performance. The higher the dominant (natural) frequency in the leftmost position of the complex plane the more enhanced performance with good robustness is achieved. Also the model based observer control methodology for material flow processes is provided by means of the separation principle. For demonstration purposes, the computer-based anisochronic state observer is applied to the strip temperatures estimation in the hot strip finishing mill composed of seven stands. This application was the original motivation to the presented research.

  20. Development of low C and Cr-conta ined J55 steel hot rolled coil%低碳含铬 J55钢热轧卷板的开发

    Institute of Scientific and Technical Information of China (English)

    黄明浩; 黄国建; 孔祥磊

    2014-01-01

    介绍了鞍钢2150ASP中薄板坯连铸连轧机组开发的10.75 mm厚低C含铬J55钢热轧卷板设计的难点和特点。该钢采用低C、低Mn、添加适量Cr元素、纯净钢冶炼,使P、S保持在较低水平。提高Mn/S比,控制拉坯速度,保证了连铸坯表面质量;产品符合美国石油学会标准API Spec 5 CT的J55钢要求,且屈服强度低,波动范围窄,抗拉强度高,具有良好的耐低温冲击能力。%The difficulty and characteristic was introduced that low C and Cr-contained J55 steel hot rolled coil of 10.75 mm thickness were developed in Angang 2150ASP thin-slab continuous casting and rolling production line.Chemical composition of the J55steel was designed as low content of C and Mn and moderate content of Cr .The surface quality of slab continuous casting was guaranteed by making clean steel with low P and S, increasing Mn/S and controlling casting billet speed.Compared with the J55 steel in API SPEC 5CT specification, the yield strength of the tested J55 steel is low and has a narrow fluctuation range , the tensile strength is high and the low temperature toughness is preferable .

  1. Effect of hot-rolling parameters on microstructure and mechanical properties of 72LXA steel wire rod%热轧工艺参数对72LXA钢盘条组织与性能的影响

    Institute of Scientific and Technical Information of China (English)

    曾建华; 李义长; 周正

    2012-01-01

    研究了吐丝温度及控制冷却制度对72LXA盘条组织和性能的影响。结果表明,在相同的冷却制度下,提高吐丝温度,组织中索氏体化率增加和先析铁素体含量减少,材料强度提高,先析铁素体和索氏体化率是影响材料力学性能的重要因素;加大珠光体形成后的冷却能力,可以抑制片层渗碳体的溶解;通过辊道速度和冷却风量的适当配合,可以提高盘条的通条性能。获得了强度高于1050 MPa的盘条,表明确定的热轧工艺可以满足盘条的力学性能要求。%Effect of the laying head temperature and controlled cooling process on microstructure and mechanical properties of 72LXA wire rod were investigated.The results show that under the same cooling process,with the raising laying temperature and increasing sorbitizing rate and decreasing proeutectoid ferrite,the steel rod strength is improving,proeutectoid ferrite and sorbitizing rate are the critical impact factors on steel rod properties;indentifying cooling after perlite forming can restrain the dissolve of lamellar cementite;the mechanical properties of whole rod coil are improved by the proper rolling rate and air cooling.The high strength of 1050 MPa of steel rod was obtained,that shows the defined hot rolling process can conform to the steel rod properties requirement.

  2. High pressure generation by hot electrons driven ablation

    Energy Technology Data Exchange (ETDEWEB)

    Piriz, A. R. [E.T.S.I. Industriales, CYTEMA, and Instituto de Investigaciones Energéticas, Universidad de Castilla-La Mancha, 13071 Ciudad Real (Spain); Piriz, S. A. [Facultad de Ciencias Físicas, Universidad Complutense de Madrid, 28040 Madrid (Spain); Tahir, N. A. [GSI Helmholtzzentrum für Schwerionenforschung, Planckstrasse 1, 64291 Darmstadt (Germany)

    2013-11-15

    A previous model [Piriz et al. Phys. Plasmas 19, 122705 (2012)] for the ablation driven by the hot electrons generated in collisionless laser-plasma interactions in the framework of shock ignition is revisited. The impact of recent results indicating that for a laser wavelength λ = 0.35 μm the hot electron temperature θ{sub H} would be independent of the laser intensity I, on the resulting ablation pressure is considered. In comparison with the case when the scaling law θ{sub H}∼(Iλ{sup 2}){sup 1/3} is assumed, the generation of the high pressures needed for driving the ignitor shock may be more demanding. Intensities above 10{sup 17} W/cm{sup 2} would be required for θ{sub H}=25−30 keV.

  3. Deriving position of inverse bending roll by experiment and analysis : High precision roll bending of titanium alloy wire for glasses frame

    OpenAIRE

    佐々木, 善教; 大津, 雅亮; 松村, 正三; 森下, 和幸; 田中, 大樹; 八木, 秀樹; 関根, 雄一郎; 浅川, 基男

    2015-01-01

    In forming of glasses frame, bending and inverse bending of rim wires with 4 rolls are usually employed. Only an inverse bending roll, the 4th roll, can change the position to control the curvature of the rim wire. A deriving method of inverse bending roll position is proposed in this study. The proposed method requires not the computational simulations but only some simple steady inverse bending experiments to obtain a relationship between inverse bending roll position and bent curvature whi...

  4. Design Characteristics of 2 250 mm Hot-Rolled Engineering Walking Beam Furnace%2250mm热轧工程步进式加热炉设计特点

    Institute of Scientific and Technical Information of China (English)

    刘学民; 苗为人

    2011-01-01

    The plane disposal and furnace type choice of the oversize hot-rolled heating furnace workshop area were the key effect factors of the hot-rolled workshop arrangement and operation. The choice of burner type and the distribution of heat supply were the key effect factors of the slab quality and energy saving. The plane disposal, the furnace type structure, the burner type choice, the distribution of heat supply, the application of new technologies and the energy saving measures of the 2 250 mm hot-rolled engineering heating furnace were emphatically introduced.%特大型热轧加热炉区的平面布置和炉型选择是影响热轧车间布置和生产操作的关键因素,加热炉的烧嘴选趔和供热分配是影响钢坯加热质量和节能的关键因素.重点介绍2 250 mm热轧工程加热炉的平面布置和炉型结构设计,以及烧嘴选型和供热分配的新技术应用和节能措施.

  5. The critical parameters in in-situ MgB2 wires and tapes with ex-situ MgB2 barrier after hot isostatic pressure, cold drawing, cold rolling and doping

    Science.gov (United States)

    Gajda, D.; Morawski, A.; Zaleski, A. J.; Häßler, W.; Nenkov, K.; Rindfleisch, M. A.; Żuchowska, E.; Gajda, G.; Czujko, T.; Cetner, T.; Hossain, M. S. A.

    2015-05-01

    MgB2 precursor wires were prepared using powder in tube technique by Institute of High Pressure PAS in Warsaw. All samples were annealed under isostatic pressure generated by liquid Argon in the range from 0.3 GPa to 1 GPa. In this paper, we show the effects of different processing routes, namely, cold drawing (CD), cold rolling (CR), hot isostatic pressure (HIP) and doping on critical current density (Jc), pinning force (Fp), irreversible magnetic-field (Birr), critical temperature (Tc), n value, and dominant pinning mechanism in MgB2/Fe wires with ex situ MgB2 barrier. The results show that medium pressures (˜0.35 GPa) lead to high Jc in low and medium magnetic fields (0 T - 9 T). On the other hand, higher pressures (˜1 GPa) lead to enhanced Jc in high magnetic fields (above 9 T). Transport measurements show that CD, CR, and HIP have small effects on Birr and Tc, but CD, CR, HIP, and doping enhance Jc and Fp in in situ MgB2 wires with ex situ MgB2 barrier. Transport measurements on in situ undoped MgB2 wire with ex situ MgB2 barrier yield a Jc of about 100 A/mm2 at 4.2 K in 6 T, at 10 K in 4 T and at 20 K in 2 T. The results also show that cold drawing causes increase of n value.

  6. Outflow and hot dust emission in high redshift quasars

    CERN Document Server

    Wang, Huiyuan; Zhang, Kai; Wang, Tinggui; Zhou, Hongyan; Zhang, Shaohua

    2013-01-01

    Correlations of hot dust emission with outflow properties are investigated, based on a large z~2 non-BAL quasar sample built from the Wide-field Infrared Survey and the Sloan Digital Sky Survey data releases. We use the near infrared (NIR) slope and the infrared to UV luminosity ratio to indicate the hot dust emission relative to the emission from accretion disk. In our luminous quasars, these hot dust emission indicators are almost independent of the fundamental parameters, such as luminosity, Eddington ratio and black hole mass, but moderately dependent on the blueshift and asymmetry index (BAI) and FWHM of CIV lines. Interestingly, the latter two correlations dramatically strengthen with increasing Eddington ratio. We suggest that, in high Eddington ratio quasars, CIV regions are dominated by outflows so BAI and FWHM(CIV) can reliably reflect the general property and velocity of outflows, respectively. While in low Eddington ratio quasars, CIV lines are primarily emitted by virialized gas so BAI and FWHM(C...

  7. Design of Rolling State Observers for Application to Control of Thickness and Tension in Rolling Mills

    Directory of Open Access Journals (Sweden)

    Hamid R. Koofigar

    2011-09-01

    Full Text Available This study focuses on the necessity of designing state observers to be used in controller synthesis for rolling processes. This is motivated by the fact that using several kinds of sensors for measuring all of process variables is technically and economically avoided. On the other hand, using exact measurement in feedback control systems could considerably improve the quality of products. In other word, there is a trade-off between high quality and the implementation limitations, managed here by developing rolling state observers. The proposed observers estimate the states not measured directly by the installed sensors. This technique is applicable to both hot rolling and cold rolling processes. Simulation results demonstrate the performance of the proposed estimation algorithm.

  8. 7B52叠层铝合金轧制复合界面分析%Interface analysis of 7B52 Al alloy laminated composite fabricated by hot-roll bonding

    Institute of Scientific and Technical Information of China (English)

    周古昕; 郎玉婧; 郝洁; 刘稳; 王生; 乔丽; 陈敏

    2016-01-01

    通过金相、透射电镜、扫描电镜、超声无损检测和结合强度测试,研究7B52叠层铝合金热轧复合的结合界面。结果表明:轧制复合能够使界面获得冶金结合。TEM 分析和拉伸试验表明:7B52叠层铝合金板材是由高强度硬层材料和高韧性软层材料复合而成。然而,超声无损检测和 SEM 分析表明:结合界面处的缺陷(如厚氧化层、酸洗残留物、空气、油渍和粗大粒子等)不利于界面结合强度。总之,轧制复合工艺适用于7B52叠层铝合金板材,且应该严格控制缺陷的数量和尺寸。先进的单层板表面处理技术有利于进一步提升结合质量。%The bonding interface of 7B52 Al alloy laminated composite (ALC) fabricated by hot rolling was investigated using optical microscopy (OM), transmission electron microscopy (TEM), scanning electron microscopy (SEM), ultrasonic flaw detection (UFD), and bonding strength tests. The results show that metallurgical bonding is achieved at the interface after composite rolling. The TEM analysis and tensile tests indicate that the 7B52 ALC plate combines high strength of the hard individual layer and good toughness of the soft individual layer. However, UFD technology and SEM analysis prove that the defects (thick oxide films, acid washed residues, air, oil and coarse particles) existing in the bonding interface are harmful to the bonding strength. To sum up, the composite rolling process is suitable for 7B52 ALC plate, and the content and size of the defects should be controlled strictly. Advanced surface treatment of each individual layer would be beneficial to further improve the bonding quality.

  9. Study on Influence of Initial Rolling Temperature for Rolling Process Based on Numerical Simulation

    Institute of Scientific and Technical Information of China (English)

    YANG Licheng; LIU Bo; XING Sufang; ZHANG Runli

    2006-01-01

    Wire rolling is a typical large deformation process and its principle is very complex, which includes material non-linearity, geometry non-linearity and boundary non-linearity. It is difficult to obtain theory analytical results by trying to roll or physical experiment because they will induce many problems such as high cost, waste time and venture. With the rapid advancement of computing technology and numerical method, the finite element method is regarded as the best one, which can account for the large plastic deformation, thermo-mechanical coupling and complex boundary conditions of the rollers and the workpiece interactions in the rolling process. Under the different initial rolling temperature, the two-pass hot continuous rolling process of high-speed wire has been simulated accurately for the pre-finishing rolling section. The metal fluxion law and the deformation field have been obtained. Strain, temperature, rolling force and torque also have been simulated and discussed. The results of simulation are useful for practical manufacture and the optimization of process-parameters.

  10. INFLUENCE OF CONFIGURATION OF EQUIPMENT OF A HIGH-SPEED ROD MILL ON QUALITATIVE CHARACTERISTICS OF HIGH-CARBON ROLLED WIRE

    Directory of Open Access Journals (Sweden)

    V. A. Lutsenko

    2011-01-01

    Full Text Available The quality of output production has increased in the result of new arrangement of finishing train of block construction of rod mill of RUP «BMZ». Additional using in rolled line of reducing-sizing block at production of high- carbon rolled wire enabled to reduce the dispersion of mechanical characteristics, to decrease the depth of decarburized layer.

  11. 热碾压对AZ31镁合金焊接接头组织和性能影响%Effect of hot rolling on microstructure and mechanical properties of welded joints of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    初雅杰; 李晓泉; 吴申庆

    2011-01-01

    The conventional welded joint and hot rolled tests were carried out for AZ31 magnesium alloy on TIG welding and hot rolling equipment, and the microstructure, the element distribution, the appearance of fracture, hardness and strength of the welded joint were studied by OM, SEM, micro-hardness tester, tensile testing machine. The results show that the tensile strength of the hot rolled welded joint is 225 Mpa, which is over 90% of that of the base metal, and the tensile strength of the conventional welded joint is just about 60% of that of the base metal. The elongation of the hot rolled welded specimen (9%-ll%) is higher than that of the conventional welded specimen (6%-8%). The hot rolled joint fracture shows some characteristics of the quasi-cleavage fracture, and the plastic deformation flow lines can be observed. The conventional welded joint shows the cleavage fracture mechanism, accompanied by a very small amount of dimple fracture.%采用交流钨极氩弧焊和热碾压装置对AZ31变形镁合金进行焊接试验和热碾压试验;利用光学显微镜、扫描电镜(SEM)、显微硬度计、电子拉伸试验等手段对焊接接头的显微组织、元素分布、断口形貌、接头硬度和强度等进行分析.结果表明:热碾压熔焊接头的抗拉强度可达225 MPa,为母材金属的90%以上,而焊态下熔焊接头的抗拉强度仅为母材金属的60%左右;热碾压焊接试样的伸长率(9%~11%)均高于焊态试样的(6%~8%):热碾压接头断口呈现一定的准解理断裂特征,且可以观察到热碾压塑性变形流变线,而焊态断口呈现以解理断裂为主的断裂机制,同时伴随有极少量的韧窝断裂特征.

  12. 78 FR 42039 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2013-07-15

    ..., fully stabilized (commonly referred to as interstitial-free (``IF'')) steels, high strength low alloy... columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels... stabilized; high strength low alloy; and the substrate for motor lamination steel may also enter under...

  13. 76 FR 2344 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Preliminary Results of...

    Science.gov (United States)

    2011-01-13

    ... stabilized (commonly referred to as interstitial-free (``IF'')) steels, high-strength low-alloy (``HSLA... columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels...: vacuum-degassed fully stabilized; high-strength low-alloy; and the substrate for motor lamination...

  14. 78 FR 64473 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final No...

    Science.gov (United States)

    2013-10-29

    ..., fully stabilized (commonly referred to as interstitial-free (``IF'')) steels, high strength low alloy... columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels... stabilized; high strength low alloy; and the substrate for motor lamination steel may also enter under...

  15. Beris Engineering Launching Its High Quality Aluminum Plate & Strip Project In Qinghai

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    <正>Pingan high quality aluminum plate and strip project has its cold rolling part fully launched, with the entire design from Beris Engineering and Research Corp.The contract for hot roll- ing and high rack warehouse has been signed. The 200,000-ton/year high quality aluminum plate and strip project is a standard hot con- tinuous rolling unit in Pingan High Quality Aluminum Ltd.in Qinghai Province.The whole project consists of 4 parts of hot rolling, cold rolling,finishing and high rack warehouse.

  16. Rolling--a new application technique for luminescent bacteria on high-performance thin-layer chromatography plates.

    Science.gov (United States)

    Baumgartner, Vera; Hohl, Christopher; Schwack, Wolfgang

    2011-05-13

    High-performance thin-layer chromatography (HPTLC) coupled with bioluminescence detection using Vibrio fischeri bacteria can be used for screening for unknown substances. This is accomplished by dipping the HPTLC plate in an aqueous bacteria solution. Especially polar substances, however, can start to dissolve during this process, which leads to blurring and tailing of the zones on the plate. To overcome this disadvantage, we applied the bacteria solution by rolling. This method has been described for chemical derivatizations, but is very rarely used. The rolling device was made of commercially available household articles. Using octhilinone and methylparaben as test compounds, rolling was compared with dipping. Despite of performing the rolling process manually, the results were reproducible. Depending on the substance and its amount on the HPTLC plate, peaks were narrower, up to a factor of 4 higher and with a higher signal-to-noise ratio than after dipping.

  17. Influence of precipitation behavior on mechanical properties and hydrogen induced cracking during tempering of hot-rolled API steel for tubing

    Energy Technology Data Exchange (ETDEWEB)

    Moon, Joonoh, E-mail: mjo99@kims.re.kr [Ferrous Alloy Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, 797 Changwondae-ro, Seongsan-gu, Changwon, Gyeongnam 642-831 (Korea, Republic of); Choi, Jongmin; Han, Seong-Kyung; Huh, Sungyul; Kim, Seong-Ju [Sheet Products Design Team, Technical Research Center, Hyundai Steel Company, 1480 Bukbusaneop-ro, Dangjin, Chungnam 343-823 (Korea, Republic of); Lee, Chang-Hoon; Lee, Tae-Ho [Ferrous Alloy Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, 797 Changwondae-ro, Seongsan-gu, Changwon, Gyeongnam 642-831 (Korea, Republic of)

    2016-01-15

    Precipitation behavior and its effect on hydrogen embrittlement during tempering process of hot-rolled API steel designed with 0.4 wt% Cr and 0.25 wt% Mo were investigated. The base steel was normalized and then tempered at 650 °C for up to 60 min. The precipitation behavior of the examined steel was explored using transmission electron microscopy (TEM) analysis, and it was found that the precipitation sequence during tempering at 650 °C were as follows: MX+M{sub 3}C→MX→MX+M{sub 7}C{sub 3}+M{sub 23}C{sub 6}. The change of particle fraction was measured by electrolytic extraction technique. At the early stage of tempering, the particle fraction greatly decreased due to dissolution of M{sub 3}C particle, and increased after 10 min by the precipitation of M{sub 7}C{sub 3} and M{sub 23}C{sub 6} particles. The particle fraction showed a peak at 30 min tempering and decreased again due to the dissolution of M{sub 7}C{sub 3} particle. Vickers hardness tests of base steel and tempered samples were carried out, and then the hardness was changed by accompanying with the change of particle fraction. The sensitivity of hydrogen embrittlement was evaluated through hydrogen induced cracking (HIC) tests, and the results clearly proved that HIC resistance of tempered samples was better than that of base steel due to the formation of tempered martensite, and then the HIC resistance changed depending on the precipitation behavior during tempering, i.e., the precipitation of coarse M{sub 23}C{sub 6} and M{sub 7}C{sub 3} particles deteriorated the HIC resistance.

  18. Investigation on Friction and Wear of Cold Rolled High Strength Steel against an AISI52100 Counterpart

    Directory of Open Access Journals (Sweden)

    Jiwon Hur

    2017-03-01

    Full Text Available This article investigates the friction and wear of cold rolled high strength steel at various displacement amplitudes. Reciprocal sliding tests are carried out using a ball-on-flat testing apparatus. The tangential force occurring at the contact surface between a high strength steel specimen and an AISI52100 ball is measured during the tests. After each test, the worn surface profile on the steel specimen is determined. Experimental results show that the ratio of the maximum tangential to the normal force remains at 0.7 after an initial rapid increase, and the ratio does not greatly change according to the imposed displacement amplitudes (in the range of 0.05 mm and 0.3 mm. The wear volume loss on the steel specimen increases according to the number of cycles. It is determined that the wear rate of the specimen changes with respect to the imposed displacement amplitude. That is, the wear rate rapidly increases within the displacement amplitude range of 0.05 mm to 0.09 mm, while the wear rate gradually increases when the displacement amplitude is greater than 0.2 mm. The obtained results provide the friction and wear behaviors of cold rolled high strength steel in fretting and reciprocal sliding regimes.

  19. USE OF HIGH SPEED STEEL WORK ROLLS (HSS ON APERAM STECKEL MILL

    Directory of Open Access Journals (Sweden)

    Arísio de Abreu Barbosa

    2013-12-01

    Full Text Available This paper outlines the main actions taken to reinforce the decision to use HSS work rolls on the Aperam Steckel Mill. These are: work roll cooling improvements, systematically analyzing Eddy Current and Ultrasonic non destructive tests, mechanical adjustment of work roll crown and critically examining the rolling process. These actions applied together have contributed to the success of HSS rolls state of the art application, and provide the Steckel Mill with a much improved performance. Significant results have been achieved, such as: increasing of work roll change intervals, increasing of the available production time, a yield gain, a product quality improvement, less working hours needed for the roll grinding operation, etc

  20. Production Practice of 400 MPa Grade Hot Rolled Carbon Constructional Steel Rebar Coil%400 MPa级热轧碳素结构钢筋盘条的生产实践

    Institute of Scientific and Technical Information of China (English)

    孙万信; 左茂方; 任丽; 于荣; 何路

    2012-01-01

      张钢采用控轧控冷技术生产400 MPa级热轧碳素结构钢筋盘条,控制轧制采用二阶段变形制度;轧制中间阶段的控制冷却采用设定精轧入口温度和减定径入口温度,轧后一次控制冷却采用设定吐丝温度,二次控制冷却采用开启前6台风机,开口度为85%,三次冷却采用空冷.产品组织为铁素体+珠光体,晶粒细小均匀,屈服强度448.6 MPa,抗拉强度650.8 MPa,伸长率29.5%,完全满足标准要求.%  400 MPa grade hot rolled carbon constructional steel rebar coil is produced by controlled rolling and controlled cooling technology in Zhangdian Steel and the controlled rolling is adopted two-stage deformation system. The controlled cooling in the intermediate stage of rolling makes use of setting finishing rolling entrance temperature and the reducing sizing entrance temperature, the first controlled cooling after rolling makes use of setting spiting wire temperature, second controlled cooling makes use of 6 first blast engines with 85% opening degree, third controlled cooling makes use of air. The microstructure of product is ferrite and pearlite with tiny and even crystal grain. The yield strength is 448.6 MPa, the tensile strength is 650.8 MPa and the elongation is 29.5%, fully satisfying the requirement of the national standard.

  1. Microstructure and properies of hot roll bonding layer of dissimilar metals. Part 2. Bonding interface microstrcuture of Zr/stainless steel by hot roll bonding and its controlling; Ishu kinzoku no atsuen setsugo kaimen soshiki to shotokusei ni kansuru kenkyu. 2. Jirukoniumu to sutenresu ko no netsukan atsuen kaimen to sono seigyo

    Energy Technology Data Exchange (ETDEWEB)

    Yasuyama, M.; Ogawa, K.; Taka, T.; Nasuji, K. [Sumitomo Metal Industries Ltd., Osaka (Japan); Nakao, Y.; Nishimoto, K. [Osaka Univ., Osaka (Japan)

    1996-07-25

    When using melt welding for bonding of Zr and stainless teel, it is well known that Zr, Fe, Cr and Ni reacts to form intermetallic compound and high bonding strength can not be obtained. And, on diffusion bonding of joint used as transition joint, it is reported that growth of the intermetallic compound is controlled and characteristics of the bonding is improved by inserting pure tantalum foil as a diffusion prevention wall, on foreign materials bonding of Zr and stainless steel due to metal systematic investigation. In this study, rolling bonding interface using three axes tilt type special rolling mill (rotary mill) was investigated metal-systematically. As a result, it was found that on executing bonding under optimum condition using rotary rolling method, and bonding interface of the foreign materials bonding such as Zr/Ta and Ta/SUS304L, sound foreign materials bonding without hardened layer due to deposition of intermetallic compound and solid solution and with sufficient bonding strength could be obtained. 7 refs., 17 figs., 2 tabs.

  2. Numerical Simulation of Cu/Fe/Cu Thin Plate Hot-Roll Bonding%铜、铁、铜叠片热轧复合的数值模拟

    Institute of Scientific and Technical Information of China (English)

    邹艳明; 林高用; 杨益航; 周玉雄

    2011-01-01

    利用ABAQUS有限元软件对Cu、Fe、Cu叠片进行了轧制复合热力耦合模拟。获得了轧制复合过程的应力一应变场和温度场变化,对热轧过程有了更清晰的认识;数值模拟与试验结果吻合良好,复合板各层厚度变化误差在5%左右,可对预测产品厚度,同时对工艺的制定提供理论指导。%With the help of finite element method software ABAQUS, coupled thermal-stress simulation of the cop- per/steel/copper thin plate hot-roll bonding was investigated. The stress and strain field and the temperature field, which was helpful to understand the hot rolling process, were obtained during the rolling process. The simula- tion results well meet with experiment through simulations and experiments, and the error of the variation in thick- ness of each layer is about 5 %, which can provide a prediction for the thickness of the production and also can pro- vide a good theoretical conduct.

  3. Effects of the deep rolling process on the surface roughness and properties of an Al-3vol%SiC nanoparticle nanocomposite fabricated by mechanical milling and hot extrusion

    Science.gov (United States)

    Sattari, Sajjad; Atrian, Amir

    2017-07-01

    Deep rolling is one of the most widely used surface mechanical treatments among several methods used to generate compressive residual stress. This process is usually used for axisymmetric components and can lead to improvements of the surface quality, dimensional accuracy, and mechanical properties. In this study, we deduced the appropriate deep rolling parameters for Al-3vol%SiC nanocomposite samples using roughness and microhardness measurements. The nanocomposite samples were fabricated using a combination of mechanical milling, cold pressing, and hot extrusion techniques. Density measurements indicated acceptable densification of the samples, with no porosity. The results of tensile tests showed that the samples are sufficiently strong for the deep rolling process and also indicated near 50% improvement of tensile strength after incorporating SiC nanoparticle reinforcements. The effects of some important rolling parameters, including the penetration depth, rotation speed, feed rate, and the number of passes, on the surface quality and microhardness were also investigated. The results demonstrated that decreasing the feed rate and increasing the number of passes can lead to greater surface hardness and lower surface roughness.

  4. 2250mm宽带钢热连轧生产线凸度控制优化%Optimization of Crown Control for 2 250 mm Wide Strip Hot Rolling Production Line

    Institute of Scientific and Technical Information of China (English)

    王晓东; 李飞; 李本海; 李彬; 王秋娜; 张宝辉

    2012-01-01

    首钢迁钢2 250mm热连轧生产线在达产初期出现了带钢凸度控制稳定性差的问题,甚至出现负凸度现象。对此热轧生产线的生产数据进行了分析,同时对轧辊温度与辊形进行了实际测量。究其原因为CVC辊形对热凸度和磨损辊形较为敏感,工作辊冷却水能力不足引起的轧辊热凸度过大破坏了CVC辊形曲线的板形控制能力。由于改造轧辊冷却水系统费用较高,需要停产,为了解决凸度控制稳定性问题,采用了辊形优化设计的方法。对精轧机组的CVC工作辊辊形进行了优化,空载辊缝凸度调控范围从[-0.7mm,0.7mm]增大到[-1.2mm,1.2mm]。同时,为了改善CVC工作辊与支撑辊辊间接触状态,设计并应用了CVC支撑辊辊形。此CVC辊形配置解决了首钢迁钢2 250mm热轧线凸度控制稳定性差的问题,板形控制精度由原来的67%提高到了93%以上。%There happened unstable problems of crown control and even negative crowns during the early in the production for reaching design annual capability in 2250mm hot strip mill of Qian' an Iron and Steel Company of Shougang Group. Data analysis of actual production and meanwhile the temperature and profile measurements of work rolls were carried out in this production line. The reason for the crown control problem was that CVC work roll contour was more sensitive to thermal and wear profiles and the big thermal crowns on CVC work rolls because of low capability of work roll cooling system destroyed the control capability of CVC on crown and in the end leaded to strips with small or negative crowns. Production was interrupted and cost for construction was higher if work roll cooling system were revamped. In the end, roll contour design and optimization were taken into account to solve the problem mentioned before. CVC work roll contour was optimized and the crown control range of unloaded roll gap was changed from [-0.7mm, 0.7mm] to [-1.2mm, 1.2mini. Meanwhile for

  5. High temperature condensate clouds in super-hot Jupiter atmospheres

    CERN Document Server

    Wakeford, Hannah R; Lewis, Nikole K; Kataria, Tiffany; Marley, Mark S; Fortney, Jonathan J; Mandell, Avi M

    2016-01-01

    Deciphering the role of clouds is central to our understanding of exoplanet atmospheres, as they have a direct impact on the temperature and pressure structure, and observational properties of the planet. Super-hot Jupiters occupy a temperature regime similar to low mass M-dwarfs, where minimal cloud condensation is expected. However, observations of exoplanets such as WASP-12b (Teq ~ 2500 K) result in a transmission spectrum indicative of a cloudy atmosphere. We re-examine the temperature and pressure space occupied by these super-hot Jupiter atmospheres, to explore the role of the initial Al- and Ti-bearing condensates as the main source of cloud material. Due to the high temperatures a majority of the more common refractory material is not depleted into deeper layers and would remain in the vapor phase. The lack of depletion into deeper layers means that these materials with relatively low cloud masses can become significant absorbers in the upper atmosphere. We provide condensation curves for the initial ...

  6. Correlation Between Microstructure and Corrosion Resistance of Magnesium Alloys Prepared by High Strain Rate Rolling

    Science.gov (United States)

    Chen, Jihua; Chen, Guanqing; Yan, Hongge; Su, Bin; Gong, Xiaole; Zhou, Bo

    2017-09-01

    Microstructure and corrosion resistance in Hank's solution of four magnesium alloys (pure Mg, ZK60, Mg-4Zn and Mg-4Zn-0.3Ca) prepared by high strain rate rolling (HSRR) and conventional rolling (CR) are comparatively investigated. The HSRR alloy exhibits better bio-corrosion resistance than the CR alloy. The HSRR ZK60 alloy has finer grains, higher dynamic recrystallization (DRX) extent, lower twin fraction, coarser residual second-phase particles, finer and denser nanometer β 1 precipitates, lower residual compressive stress and stronger basal texture than the CR alloy. The average corrosion rate of the HSRR ZK60 sheet after 90-day immersion in Hank's solution is 0.17 mg cm-2 d-1, about 19% lower than that of the CR sheet. Its corrosion current density is 30.9 μA/cm2, about 45% lower than that of the CR sheet. Bio-corrosion resistance enhancement by HSRR can be mainly ascribe to the reduced grain size, the relatively adequate DRX, non-twinning, the coarser residual second-phase particles, the finer and denser nanometer precipitates and the slightly stronger (0001) texture.

  7. A study on high-speed rolling contact between a wheel and a contaminated rail

    Science.gov (United States)

    Zhao, Xin; Wen, Zefeng; Zhu, Minhao; Jin, Xuesong

    2014-10-01

    A 3-D explicit finite element model is developed to investigate the transient wheel-rail rolling contact in the presence of rail contamination or short low adhesion zones (LAZs). A transient analysis is required because the wheel passes by a short LAZ very quickly, especially at high speeds. A surface-to-surface contact algorithm (by the penalty method) is employed to solve the frictional rolling contact between the wheel and the rail meshed by solid elements. The LAZ is simulated by a varying coefficient of friction along the rail. Different traction efforts and action of the traction control system triggered by the LAZ are simulated by applying a time-dependent driving torque to the wheel axle. Structural flexibilities of the vehicle-track system are considered properly. Analysis focuses on the contact forces, creepage, contact stresses and the derived frictional work and plastic deformation. It is found that the longitudinal contact force and the maximum surface shear stress in the contact patch become obviously lower in the LAZ and much higher as the wheel re-enters the dry rail section. Consequently, a higher wear rate and larger plastic flow are expected at the location where the dry contact starts to be rebuilt. In other words, contact surface damages such as wheel flats and rail burns may come into being because of the LAZ. Length of the LAZ, the traction level, etc. are varied. The results also show that local contact surface damages may still occur as the traction control system acts.

  8. Roll Eccentricity Control Using Identified Eccentricity of Top/Bottom Rolls by Roll Force

    Science.gov (United States)

    Imanari, Hiroyuki; Koshinuma, Kazuyoshi

    Roll eccentricity is a periodic disturbance caused by a structure of back up rolls in rolling mills, and it affects product thickness accuracy. It cannot be measured directly by sensors, so it should be identified by measured thickness or measured roll force. When there is a large difference of diameters between top and bottom back up roll, the performance of roll eccentricity control using feedback signals of roll force or thickness has not been so good. Also it has been difficult for the control to be applied from the most head end because it is necessary to identify the roll eccentricity during rolling. A new roll eccentricity control has been developed to improve these disadvantages and to get better performance. The method identifies top and bottom roll eccentricity respectively from one signal of roll force and it can start the control from head end. In this paper the new control method is introduced and actual application results to a hot strip mill are shown.

  9. 热轧退火钛带酸洗工艺研究%Study on the Pickling Process for Hot Rolled Annealed Titanium Strip

    Institute of Scientific and Technical Information of China (English)

    刘自莲; 彭金辉; 郭胜惠; 常军; 曹占元; 史亚鸣; 陈楠

    2013-01-01

    Pickling is one of the important processes before titanium strip coil cold rolling .Pickling conditions for hot rolled annealed titanium strip coil were first studied in laboratory , including the concentration of acid , pickling time , pickling temperature and so on .The results show that the rate of weight loss will decrease while the pickling time will increase with the decreasing of the ratio of HF∶HNO3 .The best condition for pickling is that the concentration of HF acid is 3%and HNO3 acid is 27%, the pickling temperature is 40 ℃and the pickling time is 240 s.And under this treat condition, the rate of weight loss will only be 1.12%.Besides, the pickling temperature of 25 ℃and 55 ℃are both not benefit for the pickling of titanium strip coil .The industrialized experiment results show that the pickling effect is obvious based on the best treat condition , and the surface oxide layer can be removed thoroughly .%酸洗是钛带冷轧前的重要工序之一,首先从酸的浓度及配比、酸洗时间、酸洗温度等方面对热轧退火后钛带卷的酸洗条件进行了实验室探究。结果表明,随着氢氟酸与硝酸体积比的降低,钛带的酸洗失重率逐渐降低,而酸洗所需时间逐渐增加。综合考虑酸洗的效果、速度及成本认为最佳酸洗工艺条件是:酸洗温度为40℃,酸洗液中氢氟酸体积分数为3%、硝酸体积分数为27%,酸洗时间为240 s时,酸洗效果最佳,此时,钛带试样失重率为1.12%。此外,研究发现,酸洗温度为25℃和55℃皆不利于钛带酸洗。之后,工业化试验表明,按照最佳的酸洗工艺条件对工业纯钛带进行酸洗,酸洗效果较好,表面氧化皮可被彻底洗尽。

  10. Roll-to-roll fabrication of large scale and regular arrays of three-dimensional nanospikes for high efficiency and flexible photovoltaics.

    Science.gov (United States)

    Leung, Siu-Fung; Gu, Leilei; Zhang, Qianpeng; Tsui, Kwong-Hoi; Shieh, Jia-Min; Shen, Chang-Hong; Hsiao, Tzu-Hsuan; Hsu, Chin-Hung; Lu, Linfeng; Li, Dongdong; Lin, Qingfeng; Fan, Zhiyong

    2014-03-07

    Three-dimensional (3-D) nanostructures have demonstrated enticing potency to boost performance of photovoltaic devices primarily owning to the improved photon capturing capability. Nevertheless, cost-effective and scalable fabrication of regular 3-D nanostructures with decent robustness and flexibility still remains as a challenging task. Meanwhile, establishing rational design guidelines for 3-D nanostructured solar cells with the balanced electrical and optical performance are of paramount importance and in urgent need. Herein, regular arrays of 3-D nanospikes (NSPs) were fabricated on flexible aluminum foil with a roll-to-roll compatible process. The NSPs have precisely controlled geometry and periodicity which allow systematic investigation on geometry dependent optical and electrical performance of the devices with experiments and modeling. Intriguingly, it has been discovered that the efficiency of an amorphous-Si (a-Si) photovoltaic device fabricated on NSPs can be improved by 43%, as compared to its planar counterpart, in an optimal case. Furthermore, large scale flexible NSP solar cell devices have been fabricated and demonstrated. These results not only have shed light on the design rules of high performance nanostructured solar cells, but also demonstrated a highly practical process to fabricate efficient solar panels with 3-D nanostructures, thus may have immediate impact on thin film photovoltaic industry.

  11. Annealing Behavior at Triple Junctions in High-Purity Aluminum After Slight Cold Rolling

    Science.gov (United States)

    Yin, Wenhong; Wang, Weiguo; Fang, Xiaoying; Qin, Congxiang

    2017-04-01

    High-purity polycrystalline aluminum samples with a typical grain size of approximately 30 μm were slightly cold-rolled with a thickness reduction of 15%, and then, off-line in situ electron backscatter diffraction was used to identify the annealing behavior at triple junctions during annealing at 400 °C. The results show that recrystallization nuclei are developed at some triple junctions during annealing. High-angle grain boundaries migrate from harder grains to softer grains at the triple junctions leading to the formation of nuclei. All such nuclei show Σ3 orientation relationships with the parent grains, and the bounded Σ3 boundaries are found to be incoherent. During further annealing, these nuclei are consumed by other growing grains, indicating that their presence is just a release of the strain concentration at the triple junctions.

  12. Annealing Behavior at Triple Junctions in High-Purity Aluminum After Slight Cold Rolling

    Science.gov (United States)

    Yin, Wenhong; Wang, Weiguo; Fang, Xiaoying; Qin, Congxiang

    2017-02-01

    High-purity polycrystalline aluminum samples with a typical grain size of approximately 30 μm were slightly cold-rolled with a thickness reduction of 15%, and then, off-line in situ electron backscatter diffraction was used to identify the annealing behavior at triple junctions during annealing at 400 °C. The results show that recrystallization nuclei are developed at some triple junctions during annealing. High-angle grain boundaries migrate from harder grains to softer grains at the triple junctions leading to the formation of nuclei. All such nuclei show Σ3 orientation relationships with the parent grains, and the bounded Σ3 boundaries are found to be incoherent. During further annealing, these nuclei are consumed by other growing grains, indicating that their presence is just a release of the strain concentration at the triple junctions.

  13. High-resolution spectropolarimetric observations of hot subdwarfs

    CERN Document Server

    Petit, P; Bagnulo, S; Charpinet, S; Wade, G A; Green, E M

    2011-01-01

    We report on high-resolution spectropolarimetric observations of the hot subdwarf stars HD 76431 and Feige 66, using the ESPaDOnS echelle spectropolarimeter at CFHT. We compute cross-correlation Stokes I and V line profiles to enhance the signal-to-noise ratio. We then average all available cross-correlation profiles of each star to further decrease the noise level. Although both targets were previously reported to host kilo-gauss magnetic fields, we do not derive any evidence of large-scale photospheric fields from our sets of observations, in spite of tight error bars on the longitudinal field of the order of 60 gauss for HD 76431 and 200 gauss for Feige 66. A new analysis of FORS1 observations of HD 76431, which provided the basis for the original claim of field detection, confirms the absence of any detectable Zeeman signature, with an error bar of about 100 gauss on the longitudinal magnetic field.

  14. 莱钢热连轧中粗轧控制系统的研究%Study on the rolling control system of Laiwu Iron and steel in hot rolling

    Institute of Scientific and Technical Information of China (English)

    董昌群

    2016-01-01

    粗轧控制系统主要由电动压下、液压AGC、液压APC组合而成。电动压下用于长行程辊缝调节,液压AGC用于辊缝微调和轧制过程中的厚度控制,液压APC用于位置闭环和压力闭环的调节。%Department of Shandong Iron & Laiwu branch automation departmentthe roughing control system is mainly composed of electric pressure,hydraulic AGC,hydraulic APC combination.Electric pressure for long stroke roll gap adjustment,hydraulic AGC fine-tuning used in roll gap and rolling thickness control in the process of hydraulic APC for position closed loop and the adjustment of pressure closed loop.

  15. Experimental Study on Edge-cracking in Austenitic Stainless Steel Cr15Mn9Cu2NiN during Hot Rolling%奥氏体不锈钢热轧边裂实验研究

    Institute of Scientific and Technical Information of China (English)

    朱亮; 魏鹏; 侯国清; 苏婷婷

    2012-01-01

    Austenitic stainless steel Crl5Mn9Cu2NiN is prone to suffer from edge cracking during hot rolling. Hot rolling test is conducted on an experimental hot rolling device, which is designed cooperate with thermal simulator. Formation mechanism of edge cracks is researched through this test. The resuks show thai, when press quantity reaches to a certain amount, samples will crack on edge at all test temperatures. All the edge cracks propagate along austenitic grain boundaries. In the range of 1000~l 1 50℃ deformation, cracking tendency of samples are severe, which is related to the reduction of ductility in austenitic stainless steel. The characteristic of microstructures in hot rolled specimens is deformation substructures and twins boundaries in coarse grains in this temperature range. But at 1200℃ deformation, the grain size of specimens is smaller, and all substructures and twins boundaries disappear in the grains.%奥氏体不锈钢Cr15Mn9Cu2NiN在热轧过程中容易产生边裂.在热模拟试验机上开发出热轧实验装置,进行热轧实验,分析该不锈钢边部裂纹产生的原因.结果表明,压下量达到一定程度时,在所有变形温度下,试样边部均会产生裂纹,裂纹均沿奥氏体晶界扩展.在1000~1150℃变形时裂纹倾向较大,分析认为这与奥氏体不锈钢在此温度区间内的延性下降有关.在该温度区间内,轧后试样的微观组织具有晶粒租大和晶粒内部变形亚结构与孪晶共同存在的特征,而在1200℃变形时,晶粒尺寸较小,晶粒内部的变形亚结构和孪晶全部消失.

  16. Hot ductility of continuously cast structural steels

    Energy Technology Data Exchange (ETDEWEB)

    Pytel, S.M. [Materials Science and Technology Institute, Cracow University of Technology, Cracow (Poland)

    1995-12-31

    The objective of this investigation was to explain the hot ductility of the structural steels characterized by different amount of carbon and morphology of sulfides. Two different rolling processes were simulated under computer controlled, high temperature deformation MTS system. Results of this study show that morphology of sulfides as well as temperature and amount of deformation are responsible for level of hot ductility of the steel tested. (author). 7 refs, 5 refs, 4 tabs.

  17. 3D CFD Simulation of Horizontal Spin Casting of High Speed Steel Roll

    Science.gov (United States)

    Redkin, Konstantin; Balakin, Boris; Hrizo, Christopher; Vipperman, Jeffrey; Garcia, Isaac; University Of Pittsburgh Team; Whemco Collaboration; University Of Bergen Collaboration

    2013-11-01

    The present paper reports some preliminary results on the multiphase modeling of the melt behavior in the horizontal spinning chamber. Three-dimensional (3D) computational fluid dynamics (CFD) model of the high speed steel (HSS) melt was developed in a novel way on the base of volume-of-fluid technique. Preliminary 3D CFD of the horizontal centrifugal casting process showed that local turbulences can take place depending on the geometrical features of the ``feeding'' arm (inlet), its position relative to the chamber, pouring rates and temperatures. The distribution of the melt inside the mold is directly related to the melt properties (viscosity and diffusivity), which depend on the temperature and alloy composition. The predicted liquid properties, used in the modeling, are based on actual chemical composition analysis performed on different heats. Acknowledgement of WHEMCO and United Rolls Inc. for supporting the program. Special appreciation for Kevin Marsden.

  18. Effect of defect length on rolling contact fatigue crack propagation in high strength steel

    Directory of Open Access Journals (Sweden)

    T. Makino

    2015-10-01

    Full Text Available The objective of the present paper is to clarify the effect of defect length in depth direction on rolling contact fatigue (RCF crack propagation in high strength steel. RCF test and synchrotron radiation micro computed tomography (SR micro CT imaging were conducted. In the case of the defect with the 15 m diameter, flaking life decreased with increasing defect length. In a comparison of the CT image and the SEM view, the shapes of defects and the locations of the horizontal cracks were almost the same respectively. The mechanism of RCF crack propagation was discussed by finite element (FE analysis. Defects led to higher tensile residual stress than that without defects in the region where the defect exists. The shear stress range at 0.1 mm in depth on the middle line of the defect and the range of mode II stress intensity factor at the bottom of a vertical crack increased with increasing defect length.

  19. High accuracy genotyping directly from genomic DNA using a rolling circle amplification based assay

    Directory of Open Access Journals (Sweden)

    Du Yuefen

    2003-05-01

    Full Text Available Abstract Background Rolling circle amplification of ligated probes is a simple and sensitive means for genotyping directly from genomic DNA. SNPs and mutations are interrogated with open circle probes (OCP that can be circularized by DNA ligase when the probe matches the genotype. An amplified detection signal is generated by exponential rolling circle amplification (ERCA of the circularized probe. The low cost and scalability of ligation/ERCA genotyping makes it ideally suited for automated, high throughput methods. Results A retrospective study using human genomic DNA samples of known genotype was performed for four different clinically relevant mutations: Factor V Leiden, Factor II prothrombin, and two hemochromatosis mutations, C282Y and H63D. Greater than 99% accuracy was obtained genotyping genomic DNA samples from hundreds of different individuals. The combined process of ligation/ERCA was performed in a single tube and produced fluorescent signal directly from genomic DNA in less than an hour. In each assay, the probes for both normal and mutant alleles were combined in a single reaction. Multiple ERCA primers combined with a quenched-peptide nucleic acid (Q-PNA fluorescent detection system greatly accellerated the appearance of signal. Probes designed with hairpin structures reduced misamplification. Genotyping accuracy was identical from either purified genomic DNA or genomic DNA generated using whole genome amplification (WGA. Fluorescent signal output was measured in real time and as an end point. Conclusions Combining the optimal elements for ligation/ERCA genotyping has resulted in a highly accurate single tube assay for genotyping directly from genomic DNA samples. Accuracy exceeded 99 % for four probe sets targeting clinically relevant mutations. No genotypes were called incorrectly using either genomic DNA or whole genome amplified sample.

  20. 3D strain engineered self-rolled thin-film architecture for high-energy density lithium-ion batteries

    Science.gov (United States)

    Godbey, Griffin; Gong, Chen; Yu, Cynthia; Blythe, Clayton; Leite, Marina

    Recently, multiple 3D geometries have been implemented into energy storage devices (e . g . nanowire anodes and arrays of interdigitated rods) in order to better accommodate the large volume expansion experienced by the anode during lithiation and to increase the structure energy density. However, most approached structures are difficult to scale up. Here we show how self-rolled thin-films can maintain a high energy density and can potentially accommodate the volume expansion suffered by the anode. The self-rolled tubes are fabricated by physical deposition of the active layers, creating a stress gradient between thin-film stack due to differences in coefficient of thermal expansion. Upon a sacrificial layer removal, the thin-film rolls to relieve this built-in stress. We predict the final dimension of self-rolled battery tubes using known elastic properties of materials commonly used as the active layers of the device. We will discuss an appropriate figure-of-merit that defines how the winding process can ultimately affect the volumetric capacity of 3D self-rolled batteries.

  1. Hot punching of high-aspect-ratio 3D polymeric microstructures for drug delivery

    DEFF Research Database (Denmark)

    Petersen, Ritika Singh; Keller, Stephan Sylvest; Boisen, Anja

    2015-01-01

    Hot punching: a highly versatile method of fabricating high-aspect-ratio 3D microstructures for drug delivery with good replication fidelity and yield.......Hot punching: a highly versatile method of fabricating high-aspect-ratio 3D microstructures for drug delivery with good replication fidelity and yield....

  2. Microstructure and Eutectic Carbide Morphology of the High Speed Steel Strips Produced by Twin Roll Strip Casting Process

    Institute of Scientific and Technical Information of China (English)

    Hongshuang DI; Xiaoming ZHANG; Guodong WANG; Xianghua LIU

    2003-01-01

    The M2 high-speed steel strip was produced by using the laboratory scale twin roll strip caster. The microstructureand eutectic carbide morphology of thus produced products were observed and analyzed, and the comparison ofthose with conventional products was carried out. The effects of the processing parameters such as the meltingtemperature, the pouring temperature, rolling speed and separating force on the microstructure and eutectic carbidemorphology and their distribution were analyzed. The spheroidizing process of the strips in the annealing process wasinvestigated. The relations between the growth and spheroidizing of the eutectic carbide and the annealing technologywere obtained, and the mechanism of the twin roll strip casting process improving the eutectic carbide spheroidizingwas discussed. The theoretical instruction for determining the subsequent treatment process was provided.

  3. Modeling Hot-Spot Contributions in Shocked High Explosives at the Mesoscale

    Energy Technology Data Exchange (ETDEWEB)

    Harrier, Danielle [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2015-08-12

    When looking at performance of high explosives, the defects within the explosive become very important. Plastic bonded explosives, or PBXs, contain voids of air and bonder between the particles of explosive material that aid in the ignition of the explosive. These voids collapse in high pressure shock conditions, which leads to the formation of hot spots. Hot spots are localized high temperature and high pressure regions that cause significant changes in the way the explosive material detonates. Previously hot spots have been overlooked with modeling, but now scientists are realizing their importance and new modeling systems that can accurately model hot spots are underway.

  4. The Effect of Rolling As-Cast and Homogenized U-10Mo Samples on the Microstructure Development and Recovery Curves

    Energy Technology Data Exchange (ETDEWEB)

    Joshi, Vineet V. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2016-07-30

    Over the past several years Pacific Northwest National Laboratory (PNNL) has been actively involved in supporting the U.S. Department of Energy National Nuclear Security Administration Office of Material Management and Minimization (formerly Global Threat Reduction Initiative). The U.S. High- Power Research Reactor (USHPRR) project is developing alternatives to existing highly enriched uranium alloy fuel to reduce the proliferation threat. One option for a high-density metal fuel is uranium alloyed with 10 wt% molybdenum (U-10Mo). Forming the U-10Mo fuel plates/foils via rolling is an effective technique and is actively being pursued as part of the baseline manufacturing process. The processing of these fuel plates requires systematic investigation/understanding of the pre- and post-rolling microstructure, end-state mechanical properties, residual stresses, and defects, their effect on the mill during processing, and eventually, their in-reactor performance. In the work documented herein, studies were conducted to determine the effect of cold and hot rolling the as-cast and homogenized U-10Mo on its microstructure and hardness. The samples were homogenized at 900°C for 48 h, then later annealed for several durations and temperatures to investigate the effect on the material’s microstructure and hardness. The rolling of the as-cast plate, both hot and cold, was observed to form a molybdenum-rich and -lean banded structure. The cold rolling was ineffective, and in some cases exacerbated the as-cast defects. The grains elongated along the rolling direction and formed a pancake shape, while the carbides fractured perpendicularly to the rolling direction and left porosity between fractured particles of UC. The subsequent annealing of these samples at sub-eutectoid temperatures led to rapid precipitation of the ' lamellar phase, mainly in the molybdenum-lean regions. Annealing the samples above the eutectoid temperature did not refine the grain size or the banded

  5. Near-infrared roll-off-free electroluminescence from highly stable diketopyrrolopyrrole light emitting diodes

    Science.gov (United States)

    Sassi, Mauro; Buccheri, Nunzio; Rooney, Myles; Botta, Chiara; Bruni, Francesco; Giovanella, Umberto; Brovelli, Sergio; Beverina, Luca

    2016-09-01

    Organic light emitting diodes (OLEDs) operating in the near-infrared spectral region are gaining growing relevance for emerging photonic technologies, such as lab-on-chip platforms for medical diagnostics, flexible self-medicated pads for photodynamic therapy, night vision and plastic-based telecommunications. The achievement of efficient near-infrared electroluminescence from solution-processed OLEDs is, however, an open challenge due to the low photoluminescence efficiency of most narrow-energy-gap organic emitters. Diketopyrrolopyrrole-boron complexes are promising candidates to overcome this limitation as they feature extremely high photoluminescence quantum yield in the near-infrared region and high chemical stability. Here, by incorporating suitably functionalized diketopyrrolopyrrole derivatives emitting at ~760 nm in an active matrix of poly(9,9-dioctylfluorene-alt-benzothiadiazole) and without using complex light out-coupling or encapsulation strategies, we obtain all-solution-processed NIR-OLEDs with external quantum efficiency as high as 0.5%. Importantly, our test-bed devices show no efficiency roll-off even for high current densities and high operational stability, retaining over 50% of the initial radiant emittance for over 50 hours of continuous operation at 10 mA/cm2, which emphasizes the great applicative potential of the proposed strategy.

  6. Near-infrared roll-off-free electroluminescence from highly stable diketopyrrolopyrrole light emitting diodes

    Science.gov (United States)

    Sassi, Mauro; Buccheri, Nunzio; Rooney, Myles; Botta, Chiara; Bruni, Francesco; Giovanella, Umberto; Brovelli, Sergio; Beverina, Luca

    2016-01-01

    Organic light emitting diodes (OLEDs) operating in the near-infrared spectral region are gaining growing relevance for emerging photonic technologies, such as lab-on-chip platforms for medical diagnostics, flexible self-medicated pads for photodynamic therapy, night vision and plastic-based telecommunications. The achievement of efficient near-infrared electroluminescence from solution-processed OLEDs is, however, an open challenge due to the low photoluminescence efficiency of most narrow-energy-gap organic emitters. Diketopyrrolopyrrole-boron complexes are promising candidates to overcome this limitation as they feature extremely high photoluminescence quantum yield in the near-infrared region and high chemical stability. Here, by incorporating suitably functionalized diketopyrrolopyrrole derivatives emitting at ~760 nm in an active matrix of poly(9,9-dioctylfluorene-alt-benzothiadiazole) and without using complex light out-coupling or encapsulation strategies, we obtain all-solution-processed NIR-OLEDs with external quantum efficiency as high as 0.5%. Importantly, our test-bed devices show no efficiency roll-off even for high current densities and high operational stability, retaining over 50% of the initial radiant emittance for over 50 hours of continuous operation at 10 mA/cm2, which emphasizes the great applicative potential of the proposed strategy. PMID:27677240

  7. A Lowpass Filter with Sharp Roll - off and High Relative Stopband Bandwidth Using Asymmetric High - Low Impedance Patches

    Directory of Open Access Journals (Sweden)

    As. Abdipour

    2015-09-01

    Full Text Available In this letter, a microstrip lowpass filter with -3 dB cut-off frequency at 1.286 GHz is proposed. By using two main resonators which are placed symmetrically around Y axis a sharp roll-off rate (250 dB/GHz is obtained. The proposed resonators are consisted of two asymmetric high-low impedance patches. To achieve a high relative stopband bandwidth (1.82 four high - low impedance resonators and four radial stubs as suppressing cells are employed. Furthermore, a flat insertion loss in the passband and a low return loss in the stopband can prove desired in-band and out-band frequency response. The proposed LPF has a high FOM about 63483.

  8. Microstructure and Property of High Carbonic-Chromium Cast Steel with Different Hot Deformation Ratio

    Institute of Scientific and Technical Information of China (English)

    XU Tao; WANG Jiu-liang; ZHANG Run-jun; CHAO Guo-hua; LIU Jian-hua

    2004-01-01

    The microstructure and properties of high carbonic-chromium cast steel subjected to different hot deformation ratios were studied. The experimental results show that the microstructure and properties of high carbonic-chromium cast steel are obviously improved after hot deformation, and the best mechanical properties of the cast steel can be obtained under hot deformation ratio of 40 %-50 %, which leads to the morphology change of eutectic carbide and the precipitation of granular carbides.

  9. Methods of Measurement of High Air Velocities by the Hot-wire Method

    Science.gov (United States)

    Weske, John R.

    1943-01-01

    Investigations of strengths of hot wires at high velocities were conducted with platinum, nickel, and tungsten at approximately 200 Degrees Celcius hot-wire temperature. The results appear to disqualify platinum for velocities approaching the sonic range; whereas nickel withstands sound velocity, and tungsten may be used for supersonic velocities under standard atmospheric conditions. Hot wires must be supported by rigid prolongs at high velocities to avoid wire breakage. Resting current measurements for constant temperature show agreement with King's relation.

  10. Analysis on effect of low temperature heating on production of hot rolled common carbon steel%低温加热工艺对热轧普碳钢生产影响度的分析

    Institute of Scientific and Technical Information of China (English)

    吴进; 徐在新; 周云松; 李传; 徐希义

    2012-01-01

    武钢针对某热轧生产线普碳钢轧线成材率仅为96.5%,远低于国内同等热轧生产线98.3%控制水平的状况,现场根据氧化烧损规律,对亚共析钢SPHC采用低温加热工艺,通过降低二加、均热段温度40℃,使成材率提高1.03%,成品屈服强度、抗拉强度、屈强比、伸长率满足交货要求。采用低温加热工艺后,精轧机组轧制力明显增大,但在轧机轧制力承受范围内。将低温加热工艺推广应用于普碳钢的生产上,在节能降耗、减少金属烧损、提高带钢成材率方面取得了明显的经济效益。%The finished product rate of the common carbon steel wire in a hot rolling line of WISCO is only 96.5% ,which is far below the control level of the similar hot rolling line at home, 98. 3%. By adopting the low temperature reheating technology for the hy- po-eutectoid steel according to the law of oxidation burning loss, lowering temperature by 2 plus and maintaining the temperature of the soaking zone at 40℃ , the finished product rate is improved by 1.03% and the yield strength, tensile strength and yield/ strength ratio of the finished products all meet the product delivery specifications. Although the rolling force delivered from the finish rolling mill has obviously increased since adoption of the low temperature reheating technology, it is still within the bearable limit of the rolling mill. Since application of the low temperature reheating technology in production of the common carbon steel prominent economical efficiencies have been achieved in the energy saving and consumption reduction, reduction of metal burning loss and improvement in the yield of the finished steel strip.

  11. Making Ends Meet: Flow Synthesis as the Answer to Reproducible High-Performance Conjugated Polymers on the Scale that Roll-to-Roll Processing Demands

    DEFF Research Database (Denmark)

    Helgesen, Martin; Carlé, Jon Eggert; Benatto, Gisele Alves dos Reis

    2015-01-01

    Continuous flow methods are employed for the controlled polymerization of the roll-to-roll (R2R) compatible polymer PBDTTTz-4 including optimization and upscaling experiments. The polymerization rate and materials’ quality can be increased significantly with the continuous fl ow method where reac...

  12. Discussion on problems in quality criteria of 400-grade hot rolled ribbed steel bar%400级热轧带肋钢筋质量判据若干问题探讨

    Institute of Scientific and Technical Information of China (English)

    朱兴江; 黄飞; 甘正斌; 徐军

    2011-01-01

    针对GB1499.2-2007第1号修改单XG1-2009对热轧带肋钢筋金相组织提出的要求,对不同生产工艺条件两组外表无差别的400级热轧带肋钢筋按GB1499.2-2007/XG12009进行理化检验,发现了两者金相组织不同,从钢筋的化学元素、力学性能及焊接性能对其金相组织判定的可行性进行了分析,对XG1-2009表述的明确性,执行的可操作性进行了探讨.%According to the requirements on metallographic structure of hot rolled ribbed steel bar in No. 1 amendment XG1-2009 of GB1499. 2-2007, the physicochemical properties of two groups of 400grade hot rolled ribbed steel bars (without difference on outward appearance) from different production process were tested. It was found that their metallographic structures were different. The feasibility analysis of metallographic structure evaluation was conducted from the chemical elements, the mechanical property and welding performance of steel bar. The definition of XG1-2009 expression and the operability of implementation were discussed.

  13. Slot-die Coating of a High Performance Copolymer in a Readily Scalable Roll Process for Polymer Solar Cells

    DEFF Research Database (Denmark)

    Helgesen, Martin; Carlé, Jon Eggert; Krebs, Frederik C

    2013-01-01

    Copolymers based on dithieno[3,2-b:2',3'-d]silole (DTS) and dithienylthiazolo[5,4-d]thiazole (TTz) are synthesized and tested in an all-solution roll process for polymer solar cells (PSCs). Fabrication of polymer:[6,6]-phenyl-C61-butyric acid methyl ester (PCBM) solar cells is done on a previously...... above 200 nm. Power conversion efficiencies of up to 3.5% can be reached with the roll-coated PDTSTTz-4:PCBM solar cells that, together with good process control and high device yield, designate PDTSTTz-4 as a convincing candidate for high-throughput roll-to-roll production of PSCs....... on the device yield and process control. The most successful processing is accomplished with the polymer, PDTSTTz-4, that has the side-chains situated in the 4-position on the thiophene units. Inverted PSCs based on PDTSTTz-4 demonstrate high fill factors, up to 59%, even with active layer thicknesses well...

  14. Investigation on surface decarburization of hot rolled wire rod for P72LXA steel cord%P72LXA钢帘线用热轧盘条表面脱碳层的研究

    Institute of Scientific and Technical Information of China (English)

    赵如龙; 李义长; 王洪利; 李荣华; 张颖刚; 赵平

    2013-01-01

    研究了P72LXA钢帘线用热轧盘条表面脱碳层的主要影响因素.生产试验得出:在热轧过程中通过减小加热炉烧嘴的开启程度和适当提高吐丝温度可以降低P72LXA钢帘线用热轧盘条表面脱碳层深度;最佳轧制工艺下,坯料原始脱碳对成品盘条表面脱碳层的遗传影响关系y=0.687x0.637.结果表明,要有效地控制成品盘条表面脱碳,坯料原始脱碳层深度须≤1200 μm.%Effects of surface decarburization of wire rod for P72LXA steel cord during hot rolling were studied.The surface decarburization layer thickness of wire rod for P72LXA steel cord could be decreased by means of reducing opening of some heating furnace nozzles and raising spinning temperature moderately during hot rolling.Based on the optimal rolling technology,the genetic influence relationship of previous decarburization of billet on decarburization of wire rod for P72LXA steel cord is y =0.687x0.637,and the results show that the previous decarburization layer thickness of billet should be less than 1200 μm to control decarburization of wire rod effectively.

  15. Temperature Field of Hot Rolled Strip During Laminar Cooling Process%热轧带钢层流冷却过程温度场研究

    Institute of Scientific and Technical Information of China (English)

    张鹏; 程树森; 常崇明; 李积鹏; 郑跃强

    2014-01-01

    A three-dimensional model was established for CSP hot rolling process to simulate the strip temperature field during laminar cooling from impinging water jets in run-out table (ROT) process. The deviation between simulated and measured coiling temperatures was 9.5℃for 3 mm thick strip, and the relative error was 1.42%, which indicated that the model and assumptions were reasonable. The effect of diameter of upper nozzles on strip temperature was investigated. There were two different cooling regions along the width direction on the upper surface:one was under the nozzle, and the laminar region and impingement region were alternately distributed; the other was the laminar region between nozzles during the laminar cooling process. The results showed that there was an optimum nozzle diameter under the condition of constant cooling water flow rate, making the temperature along the width direction distributed more uniformly.When the water jet speed remained the same, increasing diameter of the nozzle was advantageous to the uniform temperature distri-bution along the width direction, but increased the water flow rate and reduced the strip coiling temperature.%建立了热轧带钢层流冷却过程中温度场的三维有限元模型,对3 mm厚带钢轧后冷却过程带钢温度场进行模拟计算,得出卷取温度比现场测量值低9.5℃,相对误差为1.42%,验证了模型和假设的合理性。研究了上喷嘴直径对带钢温度的影响,带钢上表面宽度方向上存在2种不同的冷却区域:位于喷嘴正下方层流冷却过程中交替经过冲击区和平流区的区域和位于两喷嘴之间层流冷却过程中只经过平流区的区域,这造成带钢宽度方向上温度分布不均匀。计算结果表明,喷水量保持不变的情况下,存在一个最佳喷嘴直径,使带钢宽度方向上温度分布更均匀。喷水速度保持不变,增加喷嘴的直径有利于带钢宽度上方温度均匀,但增

  16. Analysis on Causes of Dimple and Cavity Decfects for Hot Rolling Plate of Steel%热轧基板板面凹坑和孔洞缺陷成因分析

    Institute of Scientific and Technical Information of China (English)

    曾松盛; 彭明耀; 王仕华; 周峰; 王磊

    2012-01-01

    无取向电工钢W800基板在热连轧轧制过程中板面出现凹坑和孔洞质量缺陷,采用化学成分检测和金相微观组织分析法进行了系列分析。结果表明,该类热轧基板的凹坑缺陷是由于板带轧制时撞击和磨擦精轧机组的侧导板,生成了不少外部异物,飞落到板带板面,经后续轧制压入板带表面,然后又脱落形成板面凹坑;由于带钢频繁撞击侧导板,导致板带边部形成裂口,同时侧导板局部断裂成小块,并压入带钢,经后续轧制时,因形变不一致生成了孔洞缺陷。%Dimple and cavity defects will appear on the W800 hot-rolled strips when being rolled of non-oriented electrical steel W800 plate,the causes were analyzed by the metallographic and chemical components analysis.The results show that the dimple defects were generated from the external abnormal substances with the strip impacting and rubbing the side guide plates,a lot of external abnormal substances were produced on the surface of strip,hence the external abnormal substances were rolled into the strip surface and peeled off when coiled.The edge breach defects resulted from the impacts between the strip and the side guide plates and the cavity defects from the external small grain abnormal substances rolled into the strip with inconsistent deformation.

  17. High-Performance Elastically Self-Deployed Roll-Out Solar Array (ROSA) Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Deployable Space Systems (DSS) has developed an ultra-lightweight elastically self-deployable roll-out solar array (ROSA) structural platform that when combined with...

  18. Effects of production parameters on characteristics of magnesium alloy sheets manufactured by twin-roll casting

    Directory of Open Access Journals (Sweden)

    H. Watari

    2006-04-01

    Full Text Available Purpose: : The purpose of the work is to establish a manufacturing process and technology to facilitate the economical manufacture of high-quality magnesium sheet alloys.Design/methodology/approach: Magnesium alloy AZ31B was used to investigate the appropriate manufacturing conditions for use in twin-roll strip casting. Temperatures of the molten materials and roll speeds were varied to find the appropriate manufacturing conditions. The effects of manufacturing conditions on possible forming were clarified in terms of roll speeds and roll gaps between upper and lower rolls.Findings: In the hot-rolling process, a temperature exceeding 200°C was chosen to keep cast products from cracking. An appropriate annealing temperature was effective for homogenizing the microstructure of the rolled cast sheets after the strip casting process. The grain size of the manufactured wrought magnesium alloys sheet was less than 10 micrometers. The obtained magnesium alloy sheet exhibited an equivalent limiting drawing ratio in a warm-drawing test.Research limitations/implications: AZ31 were used to investigate the appropriate manufacturing conditions for use in twin-roll strip casting. Casting temperatures were varied from 630°C to 670°C to find the best casting conditions. Roll casting speeds were varied from 5m/min to 30 m/min in order to examine which roll speed was appropriate for solidifying the molten magnesium.Practical implications: It was found that the cast magnesium sheet manufactured by roll strip casting could be used for plastic forming if the appropriate magnesium sheets were produced after the roll casting process.Originality/value: This paper showed the effectiveness of twin roll casting for magnesium alloys by a horizontal roll caster.

  19. Hot Jupiters from Coplanar High-eccentricity Migration

    Science.gov (United States)

    Petrovich, Cristobal

    2015-05-01

    We study the possibility that hot Jupiters (HJs) are formed through the secular gravitational interactions between two planets in eccentric orbits with relatively low mutual inclinations (≲ 20{}^\\circ ) and friction due to tides raised on the planet by the host star. We term this migration mechanism Coplanar High-eccentricity Migration (CHEM) because, like disk migration, it allows for migration to occur on the same plane in which the planets formed. CHEM can operate from the following typical initial configurations: (i) the inner planet in a circular orbit and the outer planet with an eccentricity ≳ 0.67 for {{m}in}/{{m}out}{{({{a}in}/{{a}out})}1/2}≲ 0.3; (ii) two eccentric (≳ 0.5) orbits for {{m}in}/{{m}out}{{({{a}in}/{{a}out})}1/2}≲ 0.16. A population synthesis study of hierarchical systems of two giant planets using the observed eccentricity distribution of giant planets shows that CHEM produces HJs with low stellar obliquities (≲ 30{}^\\circ ), with a semi-major axis distribution that matches the observations, and at a rate that can account for their observed occurrence. A different mechanism is needed to create large obliquity HJs, either a different migration channel or a mechanism that tilts the star or the protoplanetary disk. CHEM predicts that HJs should have distant (a≳ 5 AU) and massive (most likely ˜1-3 times more massive than the HJ) companions with relatively low mutual inclinations (≲ 20{}^\\circ ) and moderately high eccentricities (e˜ 0.2-0.5).

  20. Combining isothermal rolling circle amplification and electrochemiluminescence for highly sensitive point mutation detection

    Science.gov (United States)

    Su, Qiang; Zhou, Xiaoming

    2008-12-01

    Many pathogenic and genetic diseases are associated with changes in the sequence of particular genes. We describe here a rapid and highly efficient assay for the detection of point mutation. This method is a combination of isothermal rolling circle amplification (RCA) and high sensitive electrochemluminescence (ECL) detection. In the design, a circular template generated by ligation upon the recognition of a point mutation on DNA targets was amplified isothermally by the Phi29 polymerase using a biotinylated primer. The elongation products were hybridized with tris (bipyridine) ruthenium (TBR)-tagged probes and detected in a magnetic bead based ECL platform, indicating the mutation occurrence. P53 was chosen as a model for the identification of this method. The method allowed sensitive determination of the P53 mutation from wild-type and mutant samples. The main advantage of RCA-ECL is that it can be performed under isothermal conditions and avoids the generation of false-positive results. Furthermore, ECL provides a faster, more sensitive, and economical option to currently available electrophoresis-based methods.

  1. High-throughput genotyping of single nucleotide polymorphisms with rolling circle amplification

    Directory of Open Access Journals (Sweden)

    Sun Zhenyu

    2001-08-01

    Full Text Available Abstract Background Single nucleotide polymorphisms (SNPs are the foundation of powerful complex trait and pharmacogenomic analyses. The availability of large SNP databases, however, has emphasized a need for inexpensive SNP genotyping methods of commensurate simplicity, robustness, and scalability. We describe a solution-based, microtiter plate method for SNP genotyping of human genomic DNA. The method is based upon allele discrimination by ligation of open circle probes followed by rolling circle amplification of the signal using fluorescent primers. Only the probe with a 3' base complementary to the SNP is circularized by ligation. Results SNP scoring by ligation was optimized to a 100,000 fold discrimination against probe mismatched to the SNP. The assay was used to genotype 10 SNPs from a set of 192 genomic DNA samples in a high-throughput format. Assay directly from genomic DNA eliminates the need to preamplify the target as done for many other genotyping methods. The sensitivity of the assay was demonstrated by genotyping from 1 ng of genomic DNA. We demonstrate that the assay can detect a single molecule of the circularized probe. Conclusions Compatibility with homogeneous formats and the ability to assay small amounts of genomic DNA meets the exacting requirements of automated, high-throughput SNP scoring.

  2. Effects of heat treatment on structures and properties of high speed steel rolls

    Institute of Scientific and Technical Information of China (English)

    Hanguang Fu; Jun Yang; Dening Zou; Jiandong Xing

    2004-01-01

    The effects of quenching temperature, cooling pattern, temper temperature and temper times on the structure and properties of high speed steel (HSS) rolls have been investigated. The results show that, when the quenching temperature is lower than 1050℃ the hardness of HSS increases with the quenching temperature increasing in oil cooling, but when the quenching temperature exceeds 1100℃ the hardness decreases. In the conditions of salt bath cooling and air cooling, the effect of quenching temperature on the hardness is similar to the above law, but the quenching temperature obtaining the highest hardness is higher than that in oil cooling. When the temper temperature below 350℃ the hardness of HSS has a little change, when above 475℃ the hardness will increase with the temper temperature increasing, and the highest hardness is obtained at 525℃. When the temper temperature continues to increase, the hardness decreases. Twice temper has little effect on the hardness, but three times temper decreases the hardness.HSS in air cooling has lower hardenability, oil cooling can easily produce crackle, and HSS quenching in salt bath has high hardenability and excellent wear resistance.

  3. Rolling Contact Fatigue Performances of Carburized and High-C Nanostructured Bainitic Steels

    Directory of Open Access Journals (Sweden)

    Yanhui Wang

    2016-11-01

    Full Text Available In the present work, the nanostructured bainitic microstructures were obtained at the surfaces of a carburized steel and a high-C steel. The rolling contact fatigue (RCF performances of the two alloy steels with the same volume fraction of undissolved carbide were studied under lubrication. Results show that the RCF life of the carburized nanostructured bainitic steel is superior to that of the high-C nanostructured bainitic steel in spite of the chemical composition, phase constituent, plate thickness of bainitic ferrite, hardness, and residual compressive stress value of the contact surfaces of the two steels under roughly similar conditions. The excellent RCF performance of the carburized nanostructured bainitic steel is mainly attributed to the following reasons: finer carbide dispersion distribution in the top surface, the higher residual compressive stress values in the carburized layer, the deeper residual compressive stress layer, the higher work hardening ability, the larger amount of retained austenite transforming into martensite at the surface and the more stable untransformed retained austenite left in the top surface of the steel.

  4. Rolling Contact Fatigue Performances of Carburized and High-C Nanostructured Bainitic Steels.

    Science.gov (United States)

    Wang, Yanhui; Zhang, Fucheng; Yang, Zhinan; Lv, Bo; Zheng, Chunlei

    2016-11-25

    In the present work, the nanostructured bainitic microstructures were obtained at the surfaces of a carburized steel and a high-C steel. The rolling contact fatigue (RCF) performances of the two alloy steels with the same volume fraction of undissolved carbide were studied under lubrication. Results show that the RCF life of the carburized nanostructured bainitic steel is superior to that of the high-C nanostructured bainitic steel in spite of the chemical composition, phase constituent, plate thickness of bainitic ferrite, hardness, and residual compressive stress value of the contact surfaces of the two steels under roughly similar conditions. The excellent RCF performance of the carburized nanostructured bainitic steel is mainly attributed to the following reasons: finer carbide dispersion distribution in the top surface, the higher residual compressive stress values in the carburized layer, the deeper residual compressive stress layer, the higher work hardening ability, the larger amount of retained austenite transforming into martensite at the surface and the more stable untransformed retained austenite left in the top surface of the steel.

  5. Highly sensitive chemiluminescence technology for protein detection using aptamer-based rolling circle amplification platform

    Institute of Scientific and Technical Information of China (English)

    Zhi-Juan Cao; Qian-Wen Peng; Xue Qiu; Cai-Yun Liu; Jian-Zhong Lu

    2011-01-01

    A robust, selective and highly sensitive chemiluminescent (CL) platform for protein assay was presented in this paper. This novel CL approach utilized rolling circle amplification (RCA) as a signal enhancement technique and the 96-well plate as the immobilization and separation carrier. Typically, the antibody immobilized on the surface of 96-well plate was sandwiched with the protein target and the aptamer-primer sequence. This aptamer-primer sequence was then employed as the primer of RCA. Based on this design, a number of the biotinylated probes and streptavidin-horseradish peroxidase (SA-HRP) were captured on the plate, and the CL signal was amplified. In summary, our results demonstrated a robust biosensor with a detection limit of 10 fM that is easy to be established and utilized, and devoid of light source. Therefore, this new technique .will broaden the perspective for future development of DNA-based biosensors for the detection of other protein biomarkers related to clinical diseases, by taking advantages of high sensitivity and selectivity.

  6. Study on Binding Property of Steel/Aluminum Laminated Sheets Fabricated by Two-pass Hot Rolling%两道次热轧法制备钢/铝复合板的结合性能研究

    Institute of Scientific and Technical Information of China (English)

    焦宏; 张敏; 闫中建

    2015-01-01

    Thin steel/Al laminated sheets are fabricated by hot rolling;the effects of reduction,rolling temperature and heat treatment on the bonding strength and interface tissue of steel/Al laminated sheets are studied.The results show that the bonding strength of the laminated sheets increases firstly but decreases later with the increasing rolling temperature and reduction.During the one-pass hot rolling,the binding property of interface is weak.FeAl,FeAl3 and Fe2 Al5 generated on the interface after annealing observed by SEM and EDS,which decrease the bonding strength.After the two-pass hot roll-ing (In the first-pass,it is heated at 300 ℃ for 30 min and reduction of 40%;In the second-pass;it is heated at 600 ℃ for 10 min and reduction of 85%),there are no intermetallics came into being on the interface and bonded well of the sheets, and the maximum tested bonding strength is nearly 60 MPa.In addition,heat treatment has a great influence on the bonding strength;the bonding strength increases firstly but decreases later with the increasing heat temperature and holding time.%试验采用热轧法制备薄钢/铝复合板,研究了压下量、轧制温度和保温时间对复合板界面组织和接合强度的影响规律。结果表明,板材的接合强度随轧制温度和压下量的增加先增大后减小。当采用一道次热轧时,界面接合性较差,经过退火后,通过 SEM 和 EDS 分析发现,板材界面处产生 FeAl、FeAl3和 Fe2 Al5等金属间化合物层,导致接合强度降低。采用两道次轧制工艺:第1道次温度为300℃,保温时间为30 min,压下量为40%下轧制;第2道次温度为600℃,保温时间为10 min,压下量为85%下轧制时,界面上未产生中间化合物,接合良好,经测试最大接合强度达60 MPa。热处理工艺对试样接合强度有明显影响,试样的接合强度随加热温度的升高和保温时间的延长先增大后减小。

  7. Slip-rolling resistance of novel Zr(C,N) thin film coatings under high Hertzian contact pressures

    Energy Technology Data Exchange (ETDEWEB)

    Manier, Charles-Alix

    2010-08-24

    Today, coatings are used in many applications ranging from the decoration purposes to the improvement of efficiency such as in machining tools, medical tools, computer devices (hard disks) and many more. Especially the automotive industry anticipates a benefit in using coatings for example in powertrains and gears where the mechanical components are stressed under slip-rolling motion. A cost effective option to increase efficiency is based on the increase of the load carrying capacity by thin film coatings. It would also represent a way towards downsizing. In the work presented here, a small review concerning rolling contact fatigue of coatings was performed. Experimentally it is then shown, that crystalline Zr(C,N) coatings can be slip-rolling resistant at 120 C in factory fill engine oil up to ten million cycles under average Hertzian contact pressures up to P{sub 0mean} = 1.94 GPa (P{sub 0max} = 2.91 GPa). Basically, it represents here the doubling of the normal force acting on the surface compared to uncoated steel traditionally lubricated with fully formulated oil. Typically, the coated substrates are made of the quenched and tempered bearing steel Cronidur 30. The Zr(C,N) coatings were fully characterized using different characterisation techniques in order to understand the difference in slip-rolling resistance under those high tribological demands. Effectively, the slip-rolling resistance of different batches of the Zr(C,N) coatings is evaluated using a defined and powerful testing procedure. Different results of lifetime were achieved without fundamental changes of the deposition procedure. The characterisation achieved permits the identification of microstructural disparities which should affect the load carrying capacity of the coating. Moreover, the efficiency of the high slip-rolling resistant Zr(C,N) coating was considered not only with respect to the improvement of the load carrying capacity of the substrate but also in terms of tribological

  8. Rolling Process Modeling Report. Finite-Element Model Validation and Parametric Study on various Rolling Process parameters

    Energy Technology Data Exchange (ETDEWEB)

    Soulami, Ayoub [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-06-15

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum alloy plate-type fuel for high-performance research reactors in the United States. This work supports the U.S. Department of Energy National Nuclear Security Administration’s Office of Material Management and Minimization Reactor Conversion Program. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll-separating forces for various rolling mill geometries for PNNL, Babcock & Wilcox Co., Y-12 National Security Complex, Los Alamos National Laboratory, and Idaho National Laboratory. The model developed and presented in a previous report has been subjected to further validation study using new sets of experimental data generated from a rolling mill at PNNL. Simulation results of both hot rolling and cold rolling of uranium-10% molybdenum coupons have been compared with experimental results. The model was used to predict roll-separating forces at different temperatures and reductions for five rolling mills within the National Nuclear Security Administration Fuel Fabrication Capability project. This report also presents initial results of a finite-element model microstructure-based approach to study the surface roughness at the interface between zirconium and uranium-10% molybdenum.

  9. Rolling Process Modeling Report. Finite-Element Model Validation and Parametric Study on various Rolling Process parameters

    Energy Technology Data Exchange (ETDEWEB)

    Soulami, Ayoub [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-06-15

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum alloy plate-type fuel for high-performance research reactors in the United States. This work supports the U.S. Department of Energy National Nuclear Security Administration’s Office of Material Management and Minimization Reactor Conversion Program. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll-separating forces for various rolling mill geometries for PNNL, Babcock & Wilcox Co., Y-12 National Security Complex, Los Alamos National Laboratory, and Idaho National Laboratory. The model developed and presented in a previous report has been subjected to further validation study using new sets of experimental data generated from a rolling mill at PNNL. Simulation results of both hot rolling and cold rolling of uranium-10% molybdenum coupons have been compared with experimental results. The model was used to predict roll-separating forces at different temperatures and reductions for five rolling mills within the National Nuclear Security Administration Fuel Fabrication Capability project. This report also presents initial results of a finite-element model microstructure-based approach to study the surface roughness at the interface between zirconium and uranium-10% molybdenum.

  10. Effects of Hot Rolling Processes onMicrostructure and Mechanical Properties of AZ31 Magnesium Alloy%热轧工艺对AZ31镁合金组织和性能的影响

    Institute of Scientific and Technical Information of China (English)

    吴健旗; 颜永松; 陈强; 吴桂林

    2016-01-01

    The aim of this work was to investigate the effects of three different hot rolling processes and subsequent annealing on microstructure and mechanical properties of AZ31 magnesium alloy. AZ31 sheets were fabricated by large strain hot rolling (LSHR),accumulative roll-bonding (ARB) and normal hot rolling and subsequent annealing. Tensile test were conducted on the samples with different states. The EBSD and optical microscope were used to analyze the relationship between microstructure and mechanical properties of the samples. The results showed that excellent mechanical properties can be achieved by serve plastic deformation process and a suitable heat treatment. LSHR was proved a dependable method to produce ultra-fine microstructure as well as ARB,the yield stress and elongation of LSHRed samples are 298 MPa and 7%,respectively. The mechanical properties of samples produced by LSHR are much better than the samples produced by normal hot rolling. The samples after serve plastic deformation and low temperature annealing hasexcellent mechanical properties,the strength of the sample is slightly lower than the deformed samples,andductilityis similar to fully annealed sample the or even better.%目的:研究大变形量热轧、累积叠轧和普通热轧3种不同加工工艺及后续热处理对AZ31镁合金的组织及室温力学性能的影响。方法将均匀化处理后的AZ31原始样品采用大变形热轧、累积叠轧和普通热轧3种不同加工工艺制备成板材,并进行了后续热处理。利用EBSD技术和力学性能测试,解释了其组织和性能的关系。结果剧烈塑性变形工艺及适宜的热处理工艺,可使AZ31镁合金保持高强度的同时还可兼顾优良的室温延伸率。大变形量热轧工艺制备的AZ31镁合金板材的细晶组织及室温拉伸性能,可与累积叠轧等传统剧烈塑性变形工艺相媲美,屈服强度达到289 MPa,延伸率为7%。结论与普通热轧工艺制得的AZ31

  11. Evaluating the Hot Corrosion Behavior of High-Temperature Alloys for Gas Turbine Engine Components

    Science.gov (United States)

    Deodeshmukh, V. P.

    2015-11-01

    The hot corrosion behavior of high-temperature alloys is critically important for gas turbine engine components operating near the marine environments. The two test methods—Two-Zone and Burner-Rig—used to evaluate the hot corrosion performance of high-temperature alloys are illustrated by comparing the Type I hot corrosion behavior of selected high-temperature alloys. Although the ranking of the alloys is quite comparable, it is evident that the two-zone hot corrosion test is significantly more aggressive than the burner-rig test. The effect of long-term exposures and the factors that influence the hot corrosion performance of high-temperature alloys are briefly discussed.

  12. Densification behavior of high Nb containing TiAl alloys through reactive hot pressing

    Institute of Scientific and Technical Information of China (English)

    Yanhang Wang; Junpin Lin; Yuehui He; Yanli Wang; Guoliang Chen

    2007-01-01

    Densification behavior of high Nb containing TiAl alloys through reactive hot pressing was investigated. The results showed that the density of the sample hot pressed at 1400℃ could reach a near full density of 98.37%. However, the densification abnormality was observed at 1500℃. The diffusion of elemental Nb during microstructural evolution is an important aspect affecting densification,which will form pore nests. With the increase of hot pressing temperature, the diffusion of Nb becomes more adequate. HIP (Hot isostatic pressing) treatment can only decrease porosity to some extent, but cannot eliminate it completely.

  13. FEM Analysis of Rolling Pressure Along Strip Width in Cold Rolling Process

    Institute of Scientific and Technical Information of China (English)

    LIU Xiang-hua; SHI Xu; LI Shan-qing; XU Jian-yong; WANG Guo-dong

    2007-01-01

    Using 3-D elastic-plastic FEM, the cold strip rolling process in a 4-high mill was simulated. The elastic deformation of rolls, the plastic deformation of the strip, and the pressure between the work roll and the backup roll were taken into account. The distribution of rolling pressure along the strip width was obtained. Based on the simulation results, the peak value of rolling pressure and the location of the peak were analyzed under different rolling conditions. The effects of the roll bending force and the strip width on the distribution of rolling pressure along the width direction were determined.

  14. Fragmentation mechanism of low-grade hematite ore in a high pressure grinding roll

    Institute of Scientific and Technical Information of China (English)

    袁致涛; 李丽匣; 韩跃新; 刘磊; 刘廷

    2016-01-01

    The fragmentation mechanism of low-grade hematite ore in a high pressure grinding roll (HPGR) was studied based on the characteristics of comminuted products at different specific pressure levels. The major properties included the reduction ratio, liberation, specific surface energy, and specific surface area. The results showed that the fracture of low-grade hematite ore in HPGR was an interactive dynamic process in which the interaction between coarse particles of gangue minerals and fine particles of valuable minerals was alternately continuous with increased compactness and compacting strength of materials. Within a range of 2.8–4.4 N/mm2, valuable minerals were crushed after preferentially absorbing energy, whereas gangue minerals were not completely crushed and only acted as an energy transfer medium. Within a range of 4.4–5.2 N/mm2, gangue minerals were adequately crushed after absorbing the remaining energy, whereas preferentially crushed valuable minerals acted as an energy transfer medium. Within a range of 5.2–6.0 N/mm2 range, the low-grade hematite ore was not further comminuted because of the “size effect” on the strength of materials, and the comminution effect of materials became stable.

  15. A dumbell probe-mediated rolling circle amplification strategy for highly sensitive transcription factor detection.

    Science.gov (United States)

    Li, Chunxiang; Qiu, Xiyang; Hou, Zhaohui; Deng, Keqin

    2015-02-15

    Highly sensitive detection of transcription factors (TF) is essential to proteome and genomics research as well as clinical diagnosis. We describe herein a novel fluorescent-amplified strategy for ultrasensitive, quantitative, and inexpensive detection of TF. The strategy consists of a hairpin DNA probe containing a TF binding sequence for target TF, a dumbbell-shaped probe, a primer DNA probe designed partly complementary to hairpin DNA probe, and a dumbbell probe. In the presence of target TF, the binding of the TF with hairpin DNA probe will prohibit the hybridization of the primer DNA probe with the "stem" and "loop" region of the hairpin DNA probe, then the unhybridized region of the primer DNA will hybridize with dumbbell probe, subsequently promote the ligation reaction and the rolling circle amplification (RCA), finally, the RCA products are quantified via the fluorescent intensity of SYBR Green I (SG). Using TATA-binding protein (TBP) as a model transcription factor, the proposed assay system can specifically detect TBP with a detection limit as low as 40.7 fM, and with a linear range from 100 fM to 1 nM. Moreover, this assay related DNA probe does not involve any modification and the whole assay proceeds in one tube, which makes the assay simple and low cost. It is expected to become a powerful tool for bioanalysis and clinic diagnostic application.

  16. Application of Anand's constitutive model on twin roll casting process of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    HU Xiao-dong; JU Dong-ying

    2006-01-01

    Twin-roll thin strip casting process combines casting and hot rolling into a single process,in which thermal stress and thermal mechanical stress were involved. Considering the high temperature gradient,the existing of liquid and solid regions and rolling deformation,suitable constitutive model is the key to describe the process. Anand's model is a temperature-dependent,rate-dependent and unified of creep and plasticity model and the Jaumann derivative was employed in Anand's model which makes the constitutive model frame-indifferent or objective,therefore the highly nonlinearities behavior in the twin-roll casting process can be simulated. The parameters of the Anand's model were regressed based on the compression tests of AZ31 magnesium alloy. The simulation results reveal that the Anand's model can well describe the deformation characteristics of twin-roll casting process. Based on the simulation results,the form of evolution equations in Anand's model was discussed.

  17. The high albedo of the hot Jupiter Kepler-7b

    DEFF Research Database (Denmark)

    Demory, B.-O.; Seager, S.; Madhusudhan, N.

    2011-01-01

    . The NASA Kepler mission provides a means to widen the sample and to assess the extent to which hot Jupiter albedos are low. We present a global analysis of Kepler-7 b based on Q0-Q4 data, published radial velocities, and asteroseismology constraints. We measure an occultation depth in the Kepler bandpass...

  18. The Effects of Finish Rolling Temperature and Niobium Microalloying on the Microstructure and Properties of a Direct Quenched High-Strength Steel

    Directory of Open Access Journals (Sweden)

    Kaijalainen A.

    2017-06-01

    Full Text Available This paper comprehends the effects of finish rolling temperature (FRT and Nb-microalloying on the microstructural evolution and resultant properties of a low carbon direct quenched steel in the yield strength category of ≥900 MPa. Results indicate that a decrease in FRT close to Ar3 temperature significantly influenced the microstructure following phase transformation, especially at the subsurface (~50-400 μm of the rolled strip. On decreasing the FRT, the subsurface microstructure revealed a fine mixture of ferrite and bainite obviously as a result of strain-induced transformation, whereas the structure at the centreline remained essentially martensitic. Further, Nb-microalloying promoted the formation of ferrite and bainite even at higher FRTs, thus influencing the mechanical properties. The microstructures of the hot-rolled strips were further corroborated with the aid of CCT diagrams.

  19. 样件标距对汽车用热轧钢板拉伸性能的影响%Effect of sample gauge on tensile properties of hot-rolled steel sheets for automotive application

    Institute of Scientific and Technical Information of China (English)

    高新华; 李军; 陈云霞

    2014-01-01

    文章研究测试标距对汽车用热轧钢板SAPH370/1.8/2.2/2.5、SAPH440/2.3、SPHC/3.0和SPHE/1.8等材料的强度和塑性指标以及应力应变曲线的影响。试验表明:对汽车用热轧钢板,采用公式计算的断后伸长率与实测结果基本相符,说明不同标距下的断后伸长率可换算到同一标距下进行比较;测试标距对热轧板的强度指标基本无影响;50 m m标距的断后伸长率和 n值大于80 m m标距的,而 r值则相反;测试标距对于材料的工程应变曲线和真实应力应变曲线的轨迹也有影响。因此,在设计中,应慎重选择不同标距的汽车用热轧钢板,以免影响产品的可靠性和设计的有效性。%The influence of sample gauge on the strength ,plastic parameters and stress-strain curve trace of hot-rolled steel sheets including SAPH370/1.8/2.2/2.5 , SAPH440/2.3 , SPHC/3.0 and SPHE/1.8 is studied respectively . The experimental results show that as for the hot-rolled steel sheets for automotive application ,the percentage elongations after fracture calculated by formula are basically consistent with the measured results ,and the percentage elongations after fracture under dif-ferent gauges can be compared by converting to the same gauge . T he sample gauge has almost no effect on the strength of materials .For the samples with 50 mm gauge and 80 mm gauge ,the former has larger percentage elongation after fracture and n value ,and lower r value .The sample gauge has influence on the trace of both the engineering stress-strain curve and the true stress-strain curve . Therefore ,the hot-rolled steel sheets with different gauges should be carefully chosen in the design so as not to affect the reliability of the product and the validity of the design .

  20. 72 AU2热轧带钢塌卷问题温度场及应力场耦合分析%Temperature and stress field coupling analysis for collapse of 72AU2 hot rolled strip

    Institute of Scientific and Technical Information of China (English)

    胡汉江; 赵爱民; 董瑞; 丁然

    2015-01-01

    Taken cooling process of Shougang Group 72AU2 hot-rolled strip steel after coiling as object, temperature field and thermal stress field of coil after coiling were analyzed with sequentially coupled method by ABAQUS software.At first, a temperature field model of hot-rolled coil during cooling is established by the finite element method.The simulation results show that the maximum temperature difference is 206℃, at which time the cooling-time is about 50 min.The lowest cooling point is about at 44%apart from inside diameter distance position in the thickness direction, and finally moved to the node which is at 26%of inside diameter distance position.Then the thermal stress field of 72AU2 hot-rolled strip is simulated.The results show that the maximum Mises stress is 680 MPa during cooling, the maximum residual stress is 382 MPa after cooling.By observing the SEM microstructure of all parts of steel coil after cooling, that is found the pearlite content of edge is higher than that of center, which caused uneven expansion.%以首钢热轧72AU2带钢卷取后的冷却过程为研究对象,借助有限元模拟软件ABAQUS采用顺序耦合的方式对钢卷卷取后的温度场及热应力场进行了研究。首先,对热轧钢卷冷却过程进行传热分析,建立了热轧钢卷冷却过程中的温降模型。模拟计算表明,钢卷在冷却过程进行约50 min后达到温差最大值206℃,随着冷却进行冷却最慢点从径向靠近内径44%处移动到了26%处。随后模拟得到了钢卷冷却过程中的热应力场状态,冷却过程中钢卷最大的Mises应力为680 MPa,冷却后最大残余应力为382 MPa;通过观察钢卷各部位的组织,得出钢卷冷却后边部珠光体含量高于心部,导致不均匀膨胀。

  1. High Velocity Oxidation and Hot Corrosion Resistance of Some ODS Alloys

    Science.gov (United States)

    Lowell, C. E.; Deadmore, D. L.

    1977-01-01

    Several oxide dispersion strengthened (ODS) alloys were tested for cyclic, high velocity, oxidation, and hot corrosion resistance. These results were compared to the resistance of an advanced, NiCrAl coated superalloy. An ODS FeCrAl were identified as having sufficient oxidation and hot corrosion resistance to allow potential use in an aircraft gas turbine without coating.

  2. CLAD Algorithm of Rolling Force Ratio Load Distribution on Hot Strip Mill%热连轧机轧制力成比例负荷分配的CLAD算法

    Institute of Scientific and Technical Information of China (English)

    李维刚; 刘相华

    2012-01-01

    An algorithm called change load ratio by adjusting draft(CLAD) was presented to achieve on-line optimal setting of roll force ratio draft scheduling of hot strip mill.The key point was to minimize the difference between current rolling force ratios and goal rolling force ratios by adjusting draft deviation of different finishing mills.According to the principle of rolling force ratio,non-linear equations were established.Combined with assumptions,the coefficient matrix was simplified to a diagonal matrix,and the iterative formula and convergence condition of the proposed new algorithm were derived by mathematical method.An empirical interpolation method was proposed to determine the initial value of draft scheduling and make the convergence speed of CLAD faster.Simulation experiments for typical rolled strips of BAOSTEEL showed that the new algorithm can be used in on-line pass schedule calculation with the advantages such as fast computing speed and excellent convergence performance.%为了实现热连轧精轧机组负荷分配的在线优化设定,提出一种轧制力成比例负荷分配的新算法CLAD算法(change load ratio by adjusting draft).其要点是通过调整压下量的偏差来使当前轧制力与目标轧制力的偏差最小化.根据轧制力成比例原则建立非线性方程组,结合假设条件,将系数矩阵简化为对角阵,经数学推导给出了新算法的迭代公式和收敛条件.提出一种经验插值法确定初始值,使得负荷分配迭代计算能快速收敛.对宝钢典型轧制案例的模拟计算验证了新算法具有计算速度快、收敛性好等优点,可用于在线计算.

  3. 热连轧机机电液耦合振动控制%Machinery-electric-hydraulic Coupling Vibration Control of Hot Continuous Rolling Mills

    Institute of Scientific and Technical Information of China (English)

    闫晓强

    2011-01-01

    全世界薄板坯连铸连轧机在轧制薄规格带钢时都出现不同程度的严重振动现象,导致带钢和轧辊生成明显振痕,从而影响企业的产品质量、外部形象和经济效益.利用自制综合遥测系统对轧机振动参数、力能参数、电参数和工艺参数等进行全面的现场综合测试,经过对测试信号的时域分析和频域分析获得振动的特征及规律;通过理论研究和仿真研究,发现轧机确实存在扭垂耦合振动、机电耦合振动和液机耦合振动现象,确定轧机振动的性质为机电液多态耦合振动.据此对电气传动控制系统和AGC系统进行参数修改和优化,将设计的二阶扭振抑制器应用在主传动控制系统中和对AGC参数进行优化,辊系振动明显降低,有效地抑制了轧机机电液耦合振动现象,取得了显著的经济效益和社会效益.%Thin slab continuous-casting and continuous-rolling mill appear different degree of serious vibration phenomenon when rolling thin strip in the world. The vibration phenomenon lead the strip and rolls to generate obvious stripe, which affects product quality and enterprise external image and economic benefits. Using self-made comprehensive telemetry system test the rolling mills vibration parameters, force and energy parameters, electric parameters and technological parameters in the site. Analysing the test signal in the time and frequency domain, characteristics and rules of vibration can be obtain. Through the theoretical and simulation research, it is found that rolling mill do exist vertical-twist coupling vibration, electro-mechanical coupling vibration and liquid-mechanical coupling vibration phenomenon. So confirming the nature of the rolling mill vibration is mechanical-electrical-liquid coupling vibration. Based on modification and optimization of the electric drive control system and AGC system, applying the designing second order torsional vibration observer in the main drive

  4. Slow cooling and highly efficient extraction of hot carriers in colloidal perovskite nanocrystals

    Science.gov (United States)

    Li, Mingjie; Bhaumik, Saikat; Goh, Teck Wee; Kumar, Muduli Subas; Yantara, Natalia; Grätzel, Michael; Mhaisalkar, Subodh; Mathews, Nripan; Sum, Tze Chien

    2017-02-01

    Hot-carrier solar cells can overcome the Schottky-Queisser limit by harvesting excess energy from hot carriers. Inorganic semiconductor nanocrystals are considered prime candidates. However, hot-carrier harvesting is compromised by competitive relaxation pathways (for example, intraband Auger process and defects) that overwhelm their phonon bottlenecks. Here we show colloidal halide perovskite nanocrystals transcend these limitations and exhibit around two orders slower hot-carrier cooling times and around four times larger hot-carrier temperatures than their bulk-film counterparts. Under low pump excitation, hot-carrier cooling mediated by a phonon bottleneck is surprisingly slower in smaller nanocrystals (contrasting with conventional nanocrystals). At high pump fluence, Auger heating dominates hot-carrier cooling, which is slower in larger nanocrystals (hitherto unobserved in conventional nanocrystals). Importantly, we demonstrate efficient room temperature hot-electrons extraction (up to ~83%) by an energy-selective electron acceptor layer within 1 ps from surface-treated perovskite NCs thin films. These insights enable fresh approaches for extremely thin absorber and concentrator-type hot-carrier solar cells.

  5. Mathematical model for predicting transformation of high carbon steel during cooling and its application to on-line temperature control in hot strip mill; Kotansoko no hentai yosoku model no kaihatsu to sono jikki eno tekiyo

    Energy Technology Data Exchange (ETDEWEB)

    Suehiro, M.; Oda, T.; Senuma, T.; Konishi, S. [Nippon Steel Corp., Tokyo (Japan)

    1995-11-06

    A mathematical model for predicting transformation of high carbon steel during cooling (transformation from austenite to pearlite, ferrite, and bainite) has been developed. The basic equation for this model is the Cahn`s transformation progress behavior indicating equation, from which an equation was introduced that represents transformation velocity for the case of generation and growth of nuclei and for the case of site saturation. Using these equations makes it possible to calculate transformation in arbitrary cooling processes. In addition, a prediction model for hot processing transformation that expresses the influence of the hot processing on transformation was coupled with the transformation equation to improve the accuracy of transformation prediction. Rise in steel plate temperature that takes place because of generation of transformation latent heat during cooling was calculated by using a two-dimensional heat conduction equation. Off-line applications of this model include prediction of steel plate temperatures on a hot-run table, improvement in productivity by increasing plate passing speed in a continuous hot rolling process, and correction of variation in finishing rolling temperature. On-line applications include controls in hot-run water injection facilities, and automation of an on-line control system. 13 refs., 18 figs., 1 tab.

  6. The Effects of Austenitizing Conditions on the Microstructure and Wear Resistance of a Centrifugally Cast High-Speed Steel Roll

    Science.gov (United States)

    Kang, Minwoo; Lee, Young-Kook

    2016-07-01

    The influences of austenitizing conditions on the microstructure and wear resistance of a centrifugally cast high-speed steel roll were investigated through thermodynamic calculation, microstructural analysis, and high-temperature wear tests. When the austenitizing temperature was between 1323 K and 1423 K (1050 °C and 1150 °C), coarse eutectic M2C plates were decomposed into a mixture of MC and M6C particles. However, at 1473 K (1200 °C), the M2C plates were first replaced by both new austenite grains and MC particles without M6C particles, and then remaining M2C particles were dissolved during the growth of MC particles. The wear resistance of the HSS roll was improved with increasing austenitizing temperature up to 1473 K (1200 °C) because the coarse eutectic M2C plates, which are vulnerable to crack propagation, changed to disconnected hard M6C and MC particles.

  7. Search for methylamine in high mass hot cores

    CERN Document Server

    Ligterink, N F W; van Dishoeck, E F

    2015-01-01

    We aim to detect methylamine, CH$_{3}$NH$_{2}$, in a variety of hot cores and use it as a test for the importance of photon-induced chemistry in ice mantles and mobility of radicals. Specifically, CH$_3$NH$_2$ cannot be formed from atom addition to CO whereas other NH$_2$-containing molecules such as formamide, NH$_2$CHO, can. Submillimeter spectra of several massive hot core regions were taken with the James Clerk Maxwell Telescope. Abundances are determined with the rotational diagram method where possible. Methylamine is not detected, giving upper limit column densities between 1.9 $-$ 6.4 $\\times$ 10$^{16}$ cm$^{-2}$ for source sizes corresponding to the 100 K envelope radius. Combined with previously obtained JCMT data analyzed in the same way, abundance ratios of CH$_{3}$NH$_{2}$, NH$_{2}$CHO and CH$_{3}$CN with respect to each other and to CH$_{3}$OH are determined. These ratios are compared with Sagittarius B2 observations, where all species are detected, and to hot core models. The observed ratios su...

  8. Waste Heat Recovery Technology for the Flue Gas of Hot Rolling Heating Furnace%热轧加热炉烟气余热回收利用技术

    Institute of Scientific and Technical Information of China (English)

    刘伟

    2014-01-01

    介绍一种热轧加热炉烟气余热回收利用技术的系统流程、工艺设计方案、主要参数及经济效益。利用这套技术将加热炉烟气潜在余热进行梯级高效利用,并通过生产实践证明,达到了理想的应用效果。%The systematic process, technological design, main parameters and economic benefits of the waste heat recovery technology for the flue gas of hot rolling heating furnace are introduced.Potential waste heat from the heating furnace flue gas was efficiently utilized in a cascade model through adopting the technology, the ideal effect of which has been proved by production practice.

  9. Change of Hot Cracking Susceptibility in Welding of High Strength Aluminum Alloy AA 7075

    Science.gov (United States)

    Holzer, M.; Hofmann, K.; Mann, V.; Hugger, F.; Roth, S.; Schmidt, M.

    High strength aluminum alloys are known as hard to weld alloys due to their high hot crack susceptibility. However, they have high potential for applications in light weight constructions of automotive industry and therefore it is needed to increase weldability. One major issue is the high hot cracking susceptibility. Vaporization during laser beam welding leads to a change of concentration of the volatile elements magnesium and zinc. Hence, solidification range of the weld and therefore hot cracking susceptibility changes. Additionally, different welding velocities lead to changed solidification conditions with certain influence on hot cracking. This paper discusses the influence of energy per unit length during laser beam welding of AA 7075 on the change of element concentration in the weld seam and the resulting influence on hot cracking susceptibility. Therefore EDS-measurements of weld seams generated with different velocities are performed to determine the change of element concentration. These quantitative data is used to numerically calculate the solidification range in order to evaluate its influence on the hot cracking susceptibility. Besides that, relative hot crack length and mechanical properties are measured. The results increase knowledge about welding of high strength aluminum alloy AA 7075 and hence support further developing of the welding process.

  10. THERMO-MECHANICALLY PROCESSED ROLLED WIRE FOR HIGH-STRENGTH ON-BOARD WIRE

    Directory of Open Access Journals (Sweden)

    V. A. Lutsenko

    2011-01-01

    Full Text Available It is shown that at twisting of wire of diameter 1,83 mm, produced by direct wire drawing of thermomechanically processed rolled wire of diameter 5,5 mm of steel 90, metal stratification is completely eliminated at decrease of carbon, manganese and an additional alloying of chrome.

  11. Flexible high-conductivity carbon-nanotube interconnects made by rolling and printing.

    Science.gov (United States)

    Tawfick, S; O'Brien, K; Hart, A J

    2009-11-01

    Applications of carbon nanotubes (CNTs) in flexible and complementary metal-oxide-semiconductor (CMOS)-based electronic and energy devices are impeded due to typically low CNT areal densities, growth temperatures that are incompatible with device substrates, and challenges in large-area alignment and interconnection. A scalable method for continuous fabrication and transfer printing of dense horizontally aligned CNT (HA-CNT) ribbon interconnects is presented. The process combines vertically aligned CNT (VA-CNT) growth by thermal chemical vapor deposition, a novel mechanical rolling process to transform the VA-CNTs to HA-CNTs, and adhesion-controlled transfer printing without needing a carrier film. The rolling force determines the HA-CNT packing fraction and the HA-CNTs are processed by conventional lithography. An electrical resistivity of 2 mOmega . cm is measured for ribbons having 800-nm thickness, while the resistivity of copper is 100 times lower, a value that exceeds most CNT assemblies made to date, and significant improvements can be made in CNT structural quality. This rolling and printing process could be scaled to full wafer areas and more complex architectures such as continuous CNT sheets and multidirectional patterns could be achieved by straightforward design of the CNT growth process and/or multiple rolling and printing sequences.

  12. Effects of electric field on recrystallization texture evolution in cold-rolled high-purity aluminum sheet during annealing

    Institute of Scientific and Technical Information of China (English)

    WU Yan; ZHAO Xiang; HE Chang-shu; ZHAO Zhi-peng; ZUO Liang; C. ESLING

    2007-01-01

    The effects of an external DC (direct current) electric field on recrystallization texture evolution in the cold-rolled aluminum sheets with 99.99% purity were investigated by means of X-ray diffraction techniques. The cold-rolled high-purity aluminum sheets were annealed for 60 min at 200, 300 and 400 ℃, respectively with and without an external DC electric field of 800 V/mm. The results show that with DC electric field, the recrystallization cube texture is strengthened at the stage of grain growth. Possible reason for the strengthening of the recrystallization cube texture with the applied electric field may be attributed to both selected nucleation and selected growth of cube oriented crystal nuclei.

  13. Rheology of coal-water slurries prepared by the high-pressure roll mill grinding of coal. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Fuerstenau, D.W.; De, A.

    1996-08-01

    The preparation of coal water slurries to replace fuel oil for direct combustion has become an important field in modem coal technology. The U.S. Department of Energy has planned or has underway several demonstration projects to burn coal-water slurries to replace fuel oil is attractive not only because there is an assured domestic supply of coal, but also on various technoeconomic grounds. Coal-water slurries combine the handling flexibility of fuel oil in power plants and various other industrial applications. This report discusses the rheology of coal-water slurries and the correlation to the coal preparation by grinding with a choke-fed high pressure roll mill. Performance of the roll mills and energy consumption are described.

  14. FEM Calculation of Work Roll Temperature and Thermal Crown

    Institute of Scientific and Technical Information of China (English)

    KONG Xiang-wei; XU Jian-zhong; YE He-zhou; WANG Guo-dong; LIU Xiang-hua; HE Xiao-ming; BA Li-ying

    2004-01-01

    The simulation of the work roll temperature field was carried out by means of ANSYS software, and the thermal crown of the roll along its axis was obtained. The thermal-structural coupled element and contact element were introduced. In the simulation of work roll temperature field, the convert boundary condition and the transient thermal contact between the roll and strip were studied. Besides, the dynamic variation of the work roll temperature and the transient temperature distribution of the work roll during hot rolling were investigated. The calculated results were in good agreement with the measured data.

  15. Development of a high speed cutting and pressure rolling technology for recycling of refrigerators with recovery of the fluorocarbon gas

    Energy Technology Data Exchange (ETDEWEB)

    Yotsumoto, M; Matsuda, Y. [Panasonic AVC Networks Co., (Japan)]|[Matsushita Electric Industrial Co. Ltd. (Japan)

    2004-07-01

    Refrigerators having reached end-of-life are a prime target for recycling because of their bulk and the relatively pristine condition of their components. This article reports on an innovative method of recycling these appliances. Conventional recycling relies on bulk crushing and then separation by magnetic, eddy current and possibly gravity methods. Separation of plastics by type is poor and the steel is often contaminated by copper. This innovative method replaces bulk crushing by high speed impact cutting, which cuts the metal-polymer-matrix composite material of the body into smaller parts (e.g. the walls, the door) of rectangular form. This is done by robots suitably controlled by sophisticated software which uses camera images as input, so that suitable pieces are precisely cut. High pressure rolling then liberates the cut plates of composite material into its constituent materials. The rolling process ruptures the polyurethane foam releasing the gas inside its unit cells. The gases traditionally used were fluorocarbons, but now flammable butane and cyclopentane is often used. The rolling system includes a gas recovery system to prevent escape of these environmentally sensitive substances. 5 refs., 2 tabs., 9 figs.

  16. Non-Metallic Inclusions and Hot-Working Behaviour of Advanced High-Strength Medium-Mn Steels

    Directory of Open Access Journals (Sweden)

    Grajcar A.

    2016-06-01

    Full Text Available The work addresses the production of medium-Mn steels with an increased Al content. The special attention is focused on the identification of non-metallic inclusions and their modification using rare earth elements. The conditions of the thermomechanical treatment using the metallurgical Gleeble simulator and the semi-industrial hot rolling line were designed for steels containing 3 and 5% Mn. Hot-working conditions and controlled cooling strategies with the isothermal holding of steel at 400°C were selected. The effect of Mn content on the hot-working behaviour and microstructure of steel was addressed. The force-energetic parameters of hot rolling were determined. The identification of structural constituents was performed using light microscopy and scanning electron microscopy methods. The addition of rare earth elements led to the total modification of non-metallic inclusions, i.e., they replaced Mn and Al forming complex oxysulphides. The Mn content in a range between 3 and 5% does not affect the inclusion type and the hot-working behaviour. In contrast, it was found that Mn has a significant effect on a microstructure.

  17. Increasing of hot workability of 1.3302HIGH speed steel

    Directory of Open Access Journals (Sweden)

    D. Bombač

    2012-07-01

    Full Text Available Laboratory investigation of hot workability of 1.3302 high speed steel was carried out and its improving was achieved. Hot compression tests for the determination of optimal soaking temperature as well as for the study of hot workability in temperature range 1150-850 ºC, strain rates range 0,001-6 s–1/sup> and applied strain up to 0,9 were performed. Microstructure of deformed specimen was analyzed. Apparent activation energies for hot working for upper and for lower temperature range were calculated. Onsets of dynamical recrystallization for applied deformation conditions on the basis of calculated strain hardening ratewere determined. Extending of hot working temperature range at its lower limit, i.e. down to 850 ºC, by applying optimal soaking temperature was obtained.

  18. Zinc Corrosion Resistance and Inactivation Process of Sink Roll in Hot Galvanization%热镀锌沉没辊的耐锌腐蚀失效过程

    Institute of Scientific and Technical Information of China (English)

    王晖; 张广伟; 孟晓霞; 段思华; 徐常恩; 关升

    2012-01-01

    采用超音速火焰喷涂技术在316L不锈钢基体上制备WC-12Co涂层,并测试其在430℃锌液中的耐腐蚀性,分析沉没辊的腐蚀机理以及失效过程.采用SEM、EDS和XRD分析了腐蚀前、后涂层表面显微结构、化学成分及其相组成的变化.结果表明,WC- 12Co粒子之间通过高速碰撞发生强烈的塑性变形而结合在一起,涂层内部致密性很好,喷涂过程中没发生明显氧化现象;涂层的显微硬度平均为1 215 HV0.2,结合强度达到85MPa;无涂层试样在腐蚀59 h后直径减少20%;经过10天的浸锌试验后,涂层开始产生均匀性腐蚀,涂层中的Co基体受液锌腐蚀生成Co5 Zn21化合物,涂层开始遭到破坏;经过15天浸锌试验后,部分锌液穿过涂层与基体中的Fe化合生成FeZn13(即锌渣),涂层局部开始脱落,涂层失效开始.%The WC-12Co coatings were sprayed by high velocity oxyfule spraying (HVOF) on 316L stainless steel. The corrosion resistance was tested at 430℃ and the inactivation process of the sink roll was studied. The changes of microstructure, chemical composition and phase constituent during the corrosion process were analyzed by SEM,EDS and XRD. The results show that the WC-12Co coating is deposited through intensive plastic deformation of the spray particles by high-speed impact, and no oxidation phenomena is discovered in the spray process. The average of microhardness and bond strength of the coating attained 1 215 HV0.2 and 85 MPa respectively. The diameter of non-coating samples decreased by 20 % after corrosion of 59 h. The coating started to corrode uniformity after 10 days. Co5 Zn21 compounds were generated when Co based metal was corroded by liquid Zinc and the coating was distroied. After 15 days, FeZn13 was generated with Fe in base material when part of liquid Zinc went through the coating. Part of the coating fell off and the failure began.

  19. Mechanical properties and structure of friction stir welds of rolled Zr-modified AA5083 alloy

    Science.gov (United States)

    Malopheyev, S.; Mironov, S.; Kaibyshev, R.

    2016-11-01

    Microstructure and mechanical properties of friction stir welds of Zr-modified AA5083 aluminum sheets were studied. The sheets were produced by cold or hot rolling with a total reduction of 80%. In both rolled conditions, the average high angle boundary spacing was 17-18 µm. The density of free dislocations was ˜5.6 × 1013 and ˜3.5 × 1014 m-2 in hot rolled and cold rolled conditions, respectively. The volume fraction of incoherent Al6Mn dispersoids with an average diameter of ˜25 nm was measured to be ˜0.076%. Defect-free welds were produced by double-side friction stir welding (FSW). Friction stir welding led to the formation of fully recrystallized microstructures with the average grain size about 2.5 µm and low dislocation density in the stir zone in both conditions. The average size and volume fraction of Al6Mn particles increased to ˜25 nm and ˜0.1%, respectively. The joint efficiency of the friction stir welds for ultimate tensile strength was found to be 74 and 94% in the cold-rolled and hot-rolled preprocessed material conditions. The relatively low weld strength was attributed to the elimination of dislocation substructure strengthening during FSW.

  20. Hot-Pressed BN-AlN Ceramic Composites of High Thermal Conductivity

    Science.gov (United States)

    Kanai, Takao; Tanemoto, Kei; Kubo, Hiroshi

    1990-04-01

    Hexagonal boron nitride-aluminum nitride (75-25 wt%) ceramic composites are synthesized by uniaxial hot pressing. High thermal conductivity, 247 W/(m\\cdotK), is attained for the perpendicular direction of the hot-pressing axis of the sintered body, by optimizing the amount of added sintering aid, calcium carbide. The composites have remarkable anisotropy with respect to structure and thermal conductivity. The revelation mechanism of high thermal conductivity is discussed.