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Sample records for hollandite based ceramics

  1. Radiation damage of hollandite in multiphase ceramic waste forms

    Science.gov (United States)

    Clark, Braeden M.; Tumurgoti, Priyatham; Sundaram, S. K.; Amoroso, Jake W.; Marra, James C.; Shutthanandan, Vaithiyalingam; Tang, Ming

    2017-10-01

    Radiation damage was simulated in multiphase titanate-based ceramic waste forms using an ion accelerator to generate high energy alpha particles (He+) and an ion implanter to generate 7 MeV gold (Au3+) particles. X-ray diffraction and transmission electron microscopy were used to characterize the damaged surfaces and nearby regions. Simulated multiphase ceramic waste forms were prepared using two processing methods: spark plasma sintering and melt-processing. Both processing methods produced ceramics with similar phase assemblages consisting of hollandite-, zirconolite/pyrochlore-, and perovskite-type phases. The measured heavy ion (Au3+) penetration depth was less in spark plasma sintered samples than in melt-processed samples. Structural breakdown of the hollandite phase occurred under He+ irradiation indicated by the presence of x-ray diffraction peaks belonging to TiO2, BaTiO5, and other hollandite related phases (Ba2Ti9O20). The composition of the constituent hollandite phase affected the extent of damage induced by Au3+ ions.

  2. Leaching behavior of hollandite ceramics for cesium immobilization

    Energy Technology Data Exchange (ETDEWEB)

    Bart, F.; Rabiller, H.; Leturcq, G.; Rigaud, D

    2004-07-01

    Barium hollandite (BaAl{sub 2}Ti{sub 6}O{sub 16}) ceramics are suitable for cesium immobilization by virtue of their loading capacity and high chemical durability. A 5 wt% Cs{sub 2}O-doped Fe-substituted hollandite was synthesized at laboratory scale (100 g), using an alkoxide process. The resulting materials were dense single-phase pellets. Leaching experiments were carried out to assess the chemical durability of this specific hollandite. In pure water at 100 deg C, the measured rate was about 6 x 10{sup -4} g m{sup -2}d{sup -1}. Tests were also conducted under static conditions for 1 year at 90 deg C. Under saturation conditions the mean alteration rate measured between 7 and 30 days dropped to about 8 x 10{sup -5} g m{sup -2}d{sup -1}. The residual rate over longer durations was less than 10{sup -5} g m{sup -2}d{sup -1}. The chemical durability of iron hollandites, loaded with 5 wt% cesium oxide was comparable to that of Synroc hollandite. (authors)

  3. Fabrication, characterization and radiation damage stability of hollandite based ceramics devoted to radioactive immobilisation; Synthese, caracterisation et etude du comportement sous irradiation electronique de matrices de type hollandite destinees au confinement du cesium radioactif

    Energy Technology Data Exchange (ETDEWEB)

    Aubin-Chevaldonnet, V. [CEA Valrho, Dir. de l' Energie Nucleaire (DEN/DETCD/SCDV), Dept. d' Etudes du Traitement et du Conditionnement des Dechets, Service de Conditionnement des Dechets et Vitrification, 30 - Marcoule (France)

    2004-11-01

    Research on treating specifically the long-lived and high level nuclear wastes, notably cesium, is currently carried out in France. Cesium immobilization in host matrices of high chemical durability constitutes the favoured option. Hollandite matrix is a good candidate because of its high cesium incorporation ability and its excellent chemical stability. During this study, different compositions of hollandite ceramics Ba{sub x}Cs{sub y}C{sub z}Ti{sub 8-z}O{sub 16} (C = Al{sup 3+}, Cr{sup 3+}, Ga{sup 3+}, Fe{sup 3+}, Mg{sup 2+}, Sc{sup 3+}), synthesized by oxide route, were characterized in terms of structure, microstructure and physical and chemical properties. Iron ions seems to be the most suitable of the studied C cations to get high-performance hollandites. The stability of these ceramics under external electron irradiation, simulating the {beta} particles emitted by radioactive cesium, were also estimated, at the macroscopic and atomic scale. The point defects creation and their thermal stability were followed by electron paramagnetic resonance. (author)

  4. Chemical durability of hollandite ceramic for conditioning cesium

    Energy Technology Data Exchange (ETDEWEB)

    Angeli, Frederic [CEA Marcoule, DEN/DTCD/SECM/LCLT, F-30207 Bagnols-sur-Ceze (France)], E-mail: frederic.angeli@cea.fr; McGlinn, Peter [ANSTO, New Illawarra Road, Menai, PMB1, NSW 2234 (Australia); Frugier, Pierre [CEA Marcoule, DEN/DTCD/SECM/LCLT, F-30207 Bagnols-sur-Ceze (France)

    2008-10-15

    The aqueous corrosion behavior of Cs-doped hollandite ceramic (BaCs{sub 0.28}Fe{sub 0.82}Al{sub 1.46}Ti{sub 5.72}O{sub 16}) was studied using several different static experimental protocols, with leachants of varying pH, and at different surface area to volume ratios, for periods ranging from six months to three years. All leach tests were carried out at 90 deg. C. X-ray diffraction (XRD) and scanning electron microscopy (SEM), coupled with energy dispersive X-ray spectroscopy (EDS), were used to characterize the surfaces of the hollandite before and after leaching. The most pronounced elemental releases, and corresponding changes to surface composition and microstructure, was evident at low pH, in particular pH 1. Cs and Ba releases were highest at low pH, with surface alteration exhibited by the formation of secondary rutile (prevalent at pH 1) and Al- and Ba-depleted hollandite (prevalent at pH 2). After rapid initial Cs release, the alteration rate was extremely low over the pH range from 2 to 10, as well as in pure water experiments with a sample-surface-area-to-solution-volume ratio ranging from 0.1 cm{sup -1} to 1200 cm{sup -1}. The rates were about 10{sup -5} g m{sup -2} d{sup -1}, corresponding to alteration thicknesses of a few nanometers per year. Higher rates (5 x 10{sup -3} g m{sup -2} d{sup -1}) were observed only under very acidic conditions (pH 1). Congruency in Cs and Ba releases occurred only at pH 1, with incongruency between the two elements increasing with increasing pH. There were no apparent solubility constraints on Cs releases regardless of the SA/V ratio, whereas geochemical modeling suggested that Ba releases could have been affected by the formation of BaCO{sub 3}, particularly at high SA/V ratios. Extended leaching (with the leachant renewed once after 261 days of leaching) confirmed the high durability of hollandite with altered thicknesses of less than one nanometer per year over the last two years. Whilst Cs depletion of the

  5. Chemical durability of hollandite ceramic for conditioning cesium

    Science.gov (United States)

    Angeli, Frédéric; McGlinn, Peter; Frugier, Pierre

    2008-10-01

    The aqueous corrosion behavior of Cs-doped hollandite ceramic (BaCs 0.28Fe 0.82Al 1.46Ti 5.72O 16) was studied using several different static experimental protocols, with leachants of varying pH, and at different surface area to volume ratios, for periods ranging from six months to three years. All leach tests were carried out at 90 °C. X-ray diffraction (XRD) and scanning electron microscopy (SEM), coupled with energy dispersive X-ray spectroscopy (EDS), were used to characterize the surfaces of the hollandite before and after leaching. The most pronounced elemental releases, and corresponding changes to surface composition and microstructure, was evident at low pH, in particular pH 1. Cs and Ba releases were highest at low pH, with surface alteration exhibited by the formation of secondary rutile (prevalent at pH 1) and Al- and Ba-depleted hollandite (prevalent at pH 2). After rapid initial Cs release, the alteration rate was extremely low over the pH range from 2 to 10, as well as in pure water experiments with a sample-surface-area-to-solution-volume ratio ranging from 0.1 cm -1 to 1200 cm -1. The rates were about 10 -5 g m -2 d -1, corresponding to alteration thicknesses of a few nanometers per year. Higher rates (5 × 10 -3 g m -2 d -1) were observed only under very acidic conditions (pH 1). Congruency in Cs and Ba releases occurred only at pH 1, with incongruency between the two elements increasing with increasing pH. There were no apparent solubility constraints on Cs releases regardless of the SA/ V ratio, whereas geochemical modeling suggested that Ba releases could have been affected by the formation of BaCO 3, particularly at high SA/ V ratios. Extended leaching (with the leachant renewed once after 261 days of leaching) confirmed the high durability of hollandite with altered thicknesses of less than one nanometer per year over the last two years. Whilst Cs depletion of the hollandite surface was evidenced when leachates were replenished with the

  6. Cesium incorporation in hollandite-rich multiphasic ceramic waste forms

    Science.gov (United States)

    Tumurugoti, P.; Clark, B. M.; Edwards, D. J.; Amoroso, Jake; Sundaram, S. K.

    2017-02-01

    Hollandite-rich multiphase waste form compositions processed by melt-solidification and spark plasma sintering (SPS) were characterized, compared, and validated for nuclear waste incorporation. Phase identification by x-ray diffraction (XRD) and electron back-scattered diffraction (EBSD) confirmed hollandite as the major phase present in these samples along with perovskite, pyrochlore and zirconolite. Distribution of selected elements observed by wavelength dispersive spectroscopy (WDS) maps indicated that Cs formed a secondary phase during SPS processing, which was considered undesirable. On the other hand, Cs partitioned into the hollandite phase in melt-processed samples. Further analysis of hollandite structure in melt-processed composition by selected area electron diffraction (SAED) revealed ordered arrangement of tunnel ions (Ba/Cs) and vacancies, suggesting efficient Cs incorporation into the lattice.

  7. Paramagnetic defects induced by electron irradiation in barium hollandite ceramics for caesium storage.

    Science.gov (United States)

    Aubin-Chevaldonnet, V; Gourier, D; Caurant, D; Esnouf, S; Charpentier, T; Costantini, J M

    2006-04-26

    We have studied by electron paramagnetic resonance the mechanism of defect production by electron irradiation in barium hollandite, a material used for immobilization of radioactive caesium. The irradiation conditions were the closest possible to those occurring in Cs storage waste forms. Three paramagnetic defects were observed, independently of the irradiation conditions. A hole centre (H centre) is attributed to a superoxide ion O(2)(-) originating from hole trapping by interstitial oxygen produced by electron irradiation. An electron centre (E(1) centre) is attributed to a Ti(3+) ion adjacent to the resulting oxygen vacancy. Another electron centre (E(2) centre) is attributed to a Ti(3+) ion in a cation site adjacent to an extra Ba(2+) ion in a neighbouring tunnel, originating from barium displacement by elastic collisions. Comparison of the effects of external irradiations by electrons with the β-decay of Cs in storage waste forms is discussed. It is concluded that the latter would be dominated by E(1) and H centres rather than E(2) centres.

  8. Synthesis and dielectric properties of MXTi7O16 (M = Ba and Sr;X = Mg and Zn) hollandite ceramics

    Indian Academy of Sciences (India)

    V M Manisha; K P Murali; S N Potty; V Priyadarsini; R Ratheesh

    2004-04-01

    MXTi7O16 (M = Ba and Sr; X = Mg and Zn) ceramics have been synthesized by the conventional solid state ceramic route. The dielectric properties such as dielectric constant (r), loss tangent (tan ) and temperature variation of dielectric constant ($\\tau_{\\varepsilon r}$) of the sintered ceramic compacts are studied using an impedance analyser up to 13 MHz region. The strontium compounds have relatively high dielectric constant and low loss tangent compared to the barium analogue. The phase purity of these materials has been examined using X-ray diffraction studies and microstructure using SEM method.

  9. Emerging Ceramic-based Materials for Dentistry

    Science.gov (United States)

    Denry, I.; Kelly, J.R.

    2014-01-01

    Our goal is to give an overview of a selection of emerging ceramics and issues for dental or biomedical applications, with emphasis on specific challenges associated with full-contour zirconia ceramics, and a brief synopsis on new machinable glass-ceramics and ceramic-based interpenetrating phase composites. Selected fabrication techniques relevant to dental or biomedical applications such as microwave sintering, spark plasma sintering, and additive manufacturing are also reviewed. Where appropriate, the authors have added their opinions and guidance. PMID:25274751

  10. Melt processed multiphase ceramic waste forms for nuclear waste immobilization

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, Jake, E-mail: jake.amoroso@srs.gov [Savannah River National Laboratory, Aiken, SC 29808 (United States); Marra, James C. [Savannah River National Laboratory, Aiken, SC 29808 (United States); Tang, Ming [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Lin, Ye; Chen, Fanglin [University of South Carolina, Columbia, SC 29208 (United States); Su, Dong [Brookhaven National Laboratory, Upton, NY 11973 (United States); Brinkman, Kyle S. [Clemson University, Clemson, SC 29634 (United States)

    2014-11-15

    Highlights: • We explored the feasibility of melt processing multiphase titanate-based ceramics. • Melt processing produced phases obtained by alternative processing methods. • Phases incorporated multiple lanthanides and transition metals. • Processing in reducing atmosphere suppressed un-desirable Cs–Mo coupling. • Cr partitions to and stabilizes the hollandite phase, which promotes Cs retention. - Abstract: Ceramic waste forms are promising hosts for nuclear waste immobilization as they have the potential for increased durability and waste loading compared with conventional borosilicate glass waste forms. Ceramics are generally processed using hot pressing, spark plasma sintering, and conventional solid-state reaction, however such methods can be prohibitively expensive or impractical at production scales. Recently, melt processing has been investigated as an alternative to solid-state sintering methods. Given that melter technology is currently in use for High Level Waste (HLW) vitrification in several countries, the technology readiness of melt processing appears to be advantageous over sintering methods. This work reports the development of candidate multi-phase ceramic compositions processed from a melt. Cr additions, developed to promote the formation and stability of a Cs containing hollandite phase were successfully incorporated into melt processed multi-phase ceramics. Control of the reduction–oxidation (Redox) conditions suppressed undesirable Cs–Mo containing phases, and additions of Al and Fe reduced the melting temperature.

  11. FY16 Annual Accomplishments - Waste Form Development and Performance: Evaluation Of Ceramic Waste Forms - Comparison Of Hot Isostatic Pressed And Melt Processed Fabrication Methods

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Dandeneau, C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2016-10-13

    FY16 efforts were focused on direct comparison of multi-phase ceramic waste forms produced via melt processing and HIP methods. Based on promising waste form compositions previously devised at SRNL, simulant material was prepared at SRNL and a portion was sent to the Australian Nuclear Science and Technology Organization (ANSTO) for HIP treatments, while the remainder of the material was melt processed at SRNL. The microstructure, phase formation, elemental speciation, and leach behavior, and radiation stability of the fabricated ceramics was performed. In addition, melt-processed ceramics designed with different fractions of hollandite, zirconolite, perovskite, and pyrochlore phases were investigated. for performance and properties.

  12. Modulation mechanism and disorder structure in hollandite-type crystals

    Energy Technology Data Exchange (ETDEWEB)

    Wu Xiaojing; Fujiki, Yoshiki; Horiuchi, Shigeo (National Inst. for Research in Inorganic Materials, Ibaraki (Japan)); Ishigame, Mareo (Research Inst. for Scientific Measurements, Tohoku Univ., Sendai (Japan))

    1991-07-01

    The structural modulation in some hollandite-type crystals is explained by a vacancy-displacive modulation model. In this model the large cations located in the tetragonal channels along the c axis deviate from the average position to form a modulation wave. Three types of disorder in the initial phase of the modulation wave have been introduced to interpret apparently different diffraction patterns in hollandite-type crystals. A mathematical analysis as well as optical diffraction give results similar to those experimentally observed. High-resolution transmission electron microscope images have been observed to confirm the discussion further. (orig.).

  13. Crystallization behavior during melt-processing of ceramic waste forms

    Science.gov (United States)

    Tumurugoti, Priyatham; Sundaram, S. K.; Misture, Scott T.; Marra, James C.; Amoroso, Jake

    2016-05-01

    Multiphase ceramic waste forms based on natural mineral analogs are of great interest for their high chemical durability, radiation resistance, and thermodynamic stability. Melt-processed ceramic waste forms that leverage existing melter technologies will broaden the available disposal options for high-level nuclear waste. This work reports on the crystallization behavior in selected melt-processed ceramics for waste immobilization. The phase assemblage and evolution of hollandite, zirconolite, pyrochlore, and perovskite type structures during melt processing were studied using thermal analysis, x-ray diffraction, and electron microscopy. Samples prepared by melting followed by annealing and quenching were analyzed to determine and measure the progression of the phase assemblage. Samples were melted at 1500 °C and heat-treated at crystallization temperatures of 1285 °C and 1325 °C corresponding to exothermic events identified from differential scanning calorimetry measurements. Results indicate that the selected multiphase composition partially melts at 1500 °C with hollandite coexisting as crystalline phase. Perovskite and zirconolite phases crystallized from the residual melt at temperatures below 1350 °C. Depending on their respective thermal histories, different quenched samples were found to have different phase assemblages including phases such as perovskite, zirconolite and TiO2.

  14. The durability of single, dual, and multiphase titanate ceramic waste forms for nuclear waste immobilization

    Science.gov (United States)

    Harkins, Devin J. H.

    A significant amount of the energy used in the United States comes from nuclear power, which produces a large amount of waste materials. Recycling nuclear waste is possible, but requires a way to permanently fix the unusable radionuclides remaining from the recycling process in a stable, leach resistant structure. Multiphase titanate ceramic waste forms are one promising option under consideration. However, there is insufficient work on the long term corrosion of the individual phases, as well as the multiphase systems of these ceramics. These multiphase titanate ceramic waste forms have three targeted phases: hollandite, pyrochlore, and zirconolite. Hollandite is a promising candidate for the incorporation of Cs, while pyrochlore is readily formed with lanthanides, such as Nd, the most prevalent lanthanide in the waste stream. The third targeted phase, zirconolite, is for the incorporation of zirconium and the actinides. This work looks into the formation of single phase systems of lanthanide titanates, formation of dual phase systems of Ga doped Ba hollandites and Nd titanate, durability of single phase hollandites and multiphase model systems using Vapor Hydration Testing (ASTM C 1663-09), dissolution of dual phase systems of Ga doped Ba hollandites and Nd titanate using Product Consistency Testing (ASTM C 1285-02), as well investigating how grain size affects amount of alterative phases formed using Vapor Hydration Testing. The dual phase systems of hollandites and Nd titanate show significant amounts of secondary phases forming, heavily influenced by the composition of hollandite used in the systems. The most significant phase present was BaNd2Ti5O14. This phase proves to be problematic due to the degradation to the hollandite structure. Using Vapor Hydration Testing to investigate single and multiphase systems presented many some possible alteration phases that could occur in the long term aging of these ceramics. Most notably, Cs rich phases were found in

  15. Building ceramic based on sludge

    Science.gov (United States)

    Szöke, A.-M.; Muntean, M.; Dumitrescu, O.; Bartalis, I.

    2013-12-01

    Because of the rapid evolution in the last decade of science and engineering materials, development of new advanced materials, particularly in construction, we must find solutions, namely, new performed materials, with functional and aesthetic qualities. In recent years, there have been made alternative attempts to reuse various types of wastes, including the incorporation of products in ceramic clay. This theme concerning the achievement of some durable, economic and ecological materials represents a high-level preoccupation in this domain, the problems related to the ecosystem being permanent issues of the century.

  16. Development of ceramic based nanocomposites with high performance; Koseino ceramic kei nanocomposite no kaihatsu kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Niihara, K.; Sekino, T.; Choa, Y. [Osaka University, Osaka (Japan). The Institute and Industrial Research; Nakahira, A.

    1997-10-15

    Various ceramic-based nanocomposite materials with nano-scale ceramic or metal grains diffused thereinto are introduced. Oxide-based ceramics/ceramics nanocomposite materials such as those based on Al2O3/SiC and on natural mullite/SiC have been successfully produced using the ordinary sintering technology. As intragrain nanocomposite materials of the non-oxide base, those based on Si3N4/granular TiC and on SiC with stacking faults have been developed, and it is disclosed that fracture toughness improves two times in a stacking-fault composite. By the application of the method for manufacturing ceramics/metal-based materials, finer texture control can be exercised than by the application of the ceramics/ceramics-based nanocomposite manufacturing technology. The nanocomposite materials obtained so far include those based on Al2O3/W and on Al2O3/Mo. In the future, various ceramic materials will be manufactured to satisfy versatile requests for different performance, and it is believed that a ceramic material so tough as to withstand the maximum temperature will be realized by combining microcomposite materials and nanocomposite materials. 33 refs., 15 figs., 3 tabs.

  17. Ceramic design concepts based on stress distribution analysis.

    Science.gov (United States)

    Esquivel-Upshaw, J F; Anusavice, K J

    2000-08-01

    This article discusses general design concepts involved in fabricating ceramic and metal-ceramic restorations based on scientific stress distribution data. These include the effects of ceramic layer thickness, modulus of elasticity of supporting substrates, direction of applied loads, intraoral stress, and crown geometry on the susceptibility of certain restoration designs to fracture.

  18. FY16 Annual Accomplishments - Waste Form Development and Performance: Evaluation Of Ceramic Waste Forms - Comparison Of Hot Isostatic Pressed And Melt Processed Fabrication Methods

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Dandeneau, C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2016-10-13

    FY16 efforts were focused on direct comparison of multi-phase ceramic waste forms produced via melt processing and HIP methods. Based on promising waste form compositions previously devised at SRNL[13], simulant material was prepared at SRNL and a portion was sent to the Australian Nuclear Science and Technology Organization (ANSTO) for HIP treatments, while the remainder of the material was melt processed at SRNL. The microstructure, phase formation, elemental speciation, and leach behavior, and radiation stability of the fabricated ceramics was performed. In addition, melt-processed ceramics designed with different fractions of hollandite, zirconolite, perovskite, and pyrochlore phases were investigated. for performance and properties. Table 1 lists the samples studied.

  19. Alternative High-Performance Ceramic Waste Forms

    Energy Technology Data Exchange (ETDEWEB)

    Sundaram, S. K. [Alfred Univ., NY (United States)

    2017-02-01

    This final report (M5NU-12-NY-AU # 0202-0410) summarizes the results of the project titled “Alternative High-Performance Ceramic Waste Forms,” funded in FY12 by the Nuclear Energy University Program (NEUP Project # 12-3809) being led by Alfred University in collaboration with Savannah River National Laboratory (SRNL). The overall focus of the project is to advance fundamental understanding of crystalline ceramic waste forms and to demonstrate their viability as alternative waste forms to borosilicate glasses. We processed single- and multiphase hollandite waste forms based on simulated waste streams compositions provided by SRNL based on the advanced fuel cycle initiative (AFCI) aqueous separation process developed in the Fuel Cycle Research and Development (FCR&D). For multiphase simulated waste forms, oxide and carbonate precursors were mixed together via ball milling with deionized water using zirconia media in a polyethylene jar for 2 h. The slurry was dried overnight and then separated from the media. The blended powders were then subjected to melting or spark plasma sintering (SPS) processes. Microstructural evolution and phase assemblages of these samples were studied using x-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersion analysis of x-rays (EDAX), wavelength dispersive spectrometry (WDS), transmission electron spectroscopy (TEM), selective area x-ray diffraction (SAXD), and electron backscatter diffraction (EBSD). These results showed that the processing methods have significant effect on the microstructure and thus the performance of these waste forms. The Ce substitution into zirconolite and pyrochlore materials was investigated using a combination of experimental (in situ XRD and x-ray absorption near edge structure (XANES)) and modeling techniques to study these single phases independently. In zirconolite materials, a transition from the 2M to the 4M polymorph was observed with increasing Ce content. The resulting

  20. Reticulated porous silicon nitride-based ceramics

    OpenAIRE

    Mazzocchi, Mauro; Medri, Valentina; Guicciardi, Stefano

    2012-01-01

    The interest towards the production of porous silicon nitride originates from the unique combination of light weight, of mechanical and physical properties typical of this class of ceramics that make them attractive for many engineering applications. Although pores are generally believed to deteriorate the mechanical properties of ceramics (the strength of porous ceramics decreases exponentially with an increase of porosity), the recent literature reports that porous silicon nitride can exhib...

  1. Mo-Si-B-Based Coatings for Ceramic Base Substrates

    Science.gov (United States)

    Perepezko, John Harry (Inventor); Sakidja, Ridwan (Inventor); Ritt, Patrick (Inventor)

    2015-01-01

    Alumina-containing coatings based on molybdenum (Mo), silicon (Si), and boron (B) ("MoSiB coatings") that form protective, oxidation-resistant scales on ceramic substrate at high temperatures are provided. The protective scales comprise an aluminoborosilicate glass, and may additionally contain molybdenum. Two-stage deposition methods for forming the coatings are also provided.

  2. Ceramics based on calcium pyrophosphate nanopowders

    Directory of Open Access Journals (Sweden)

    Tatiana V. Safronova

    2013-03-01

    Full Text Available Present work is aimed at the fabrication of resorbable bioceramics based on calcium pyrophosphate (CPP from the synthesized powders of amorphous hydrated calcium pyrophosphate (AHCPP. Amorphous hydratedcalcium pyrophosphate in the form of nanopowders was precipitated from Ca(NO3 2 and (NH4 4P2O7 solutions at room temperature in the presence of PO3– ions. Crystalline CPP powder was fabricated from AHCPP by its thermal decomposition at 600 °C and consisted of β- and α- phase. Small particles, with the size less than 200 nm, were formed promoting sintering of the ceramic material. The final sample, sintered at 900 °C, exhibits microstructure with submicron grains, apparent density of 87% of theoretical density (TD and demonstrates tensile strength of 70 MPa.

  3. Impact-resistant silicon-carbide-based ceramic materials

    Science.gov (United States)

    Perevislov, S. N.; Bespalov, I. A.

    2017-08-01

    The bullet resistance is determined by an indirect method, by evaluation of time of delay of penetration by bullet of the silicon-carbide-based ceramics obtained by reactive sintering, liquid-phase sintering, and hot pressing.

  4. Flash Sintering of Alumina-based Ceramics

    OpenAIRE

    Biesuz, Mattia

    2017-01-01

    Flash sintering is an electrical field-assisted consolidation technology and represents a very novel technique for producing ceramic materials, which allows to decrease sensibly both processing temperature and time. Starting from 2010, when flash sintering was discovered, different ceramic materials with a wide range of electrical properties have been successfully densified. Up to date, the research on flash sintering has been mainly focused on ionic and electronic conductors and on semicondu...

  5. Fabrication of hexagonal boron nitride based ceramics by combustion synthesis

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Pure h-BN (hexagonal boron nitride) and h-BN based ceramic parts were fabricated by combustion synthesis technique, i.e. self-propagating high-temperature synthesis (SHS). Components were manufactured by the combustion reaction of 80  MPa nitrogen and the compact made by cool isostatic pressing. In h-BN based ceramic parts, h-BN powder was used as diluent and SiO2 powder as reinforcing phase. The density of pure h-BN and h-BN-based ceramic parts were 58% and 78% of theoretical density, respectively. With XRD and SEM, phases and microstructures of ceramic parts were analyzed. Mechanical properties were also tested.

  6. Integrated thick-film nanostructures based on spinel ceramics.

    Science.gov (United States)

    Klym, Halyna; Hadzaman, Ivan; Shpotyuk, Oleh; Brunner, Michael

    2014-03-26

    Integrated temperature-humidity-sensitive thick-film structures based on spinel-type semiconducting ceramics of different chemical compositions and magnesium aluminate ceramics were prepared and studied. It is shown that temperature-sensitive thick-film structures possess good electrophysical characteristics in the region from 298 to 358 K. The change of electrical resistance in integrated thick-film structures is 1 order, but these elements are stable in time and can be successfully used for sensor applications.

  7. Integrated thick-film nanostructures based on spinel ceramics

    OpenAIRE

    Klym, Halyna; Hadzaman, Ivan; Shpotyuk, Oleh; Brunner, Michael

    2014-01-01

    Integrated temperature-humidity-sensitive thick-film structures based on spinel-type semiconducting ceramics of different chemical compositions and magnesium aluminate ceramics were prepared and studied. It is shown that temperature-sensitive thick-film structures possess good electrophysical characteristics in the region from 298 to 358 K. The change of electrical resistance in integrated thick-film structures is 1 order, but these elements are stable in time and can be successfully used for...

  8. Synthesis and structural and thermodynamical characterization of hollandite type material intended for the specific containment of cesium; Synthese et caracterisation de ceramiques de type hollandite destinees au conditionnement specifique du cecium

    Energy Technology Data Exchange (ETDEWEB)

    Leinekugel-Le-Cocq-Errien, A.Y

    2005-09-15

    This thesis deals with the characterization of the Ba{sub 1}Cs{sub 0.28}Fe{sub 0.82}Al{sub 1.46}Ti{sub 5.72}O{sub 16} hollandite envisaged for Cs containment. Techniques used are essentially classical powder XRD or synchrotron radiation at the absorption threshold of Ba and Cs, TEM and high-temperature calorimetry. Two syntheses have been studied: an alcoxide route and a dry route. After sintering, both routes lead to an incommensurate modulated tetragonal hollandite structure (space group: I4/m(00{gamma})00) with a modulation vector distribution. Before sintering, the material obtained by the alcoxide route is composed of three phases: a tetragonal hollandite like above, a monoclinic Ba-free hollandite and a weak-coherence-length phase containing only Ba. On contrary, the dry route already leads to the tetragonal hollandite at this step of the synthesis. High temperature oxide melt solution calorimetry was used to derive standard enthalpy of formation of hollandite to deduce its free enthalpy of formation. (author)

  9. Wettable Ceramic-Based Drained Cathode Technology for Aluminum Electrolysis

    Energy Technology Data Exchange (ETDEWEB)

    J.N. Bruggeman; T.R. Alcorn; R. Jeltsch; T. Mroz

    2003-01-09

    The goal of the project was to develop the ceramic based materials, technology, and necessary engineering packages to retrofit existing aluminum reduction cells in order to reduce energy consumption required for making primary aluminum. The ceramic materials would be used in a drained cathode configuration which would provide a stable, molten aluminum wetted cathode surface, allowing the reduction of the anode-cathode distance, thereby reducing the energy consumption. This multi-tasked project was divided into three major tasks: (1) Manufacturing and laboratory scale testing/evaluation of the ceramic materials, (2) Pilot scale testing of qualified compositions from the first task, and (3) Designing, retrofitting, and testing the ceramic materials in industrial cells at Kaiser Mead plant in Spokane, Washington. Specific description of these major tasks can be found in Appendix A - Project Scope. Due to the power situation in the northwest, the Mead facility was closed, thus preventing the industrial cell testing.

  10. Lutetium oxide-based transparent ceramic scintillators

    Energy Technology Data Exchange (ETDEWEB)

    Seeley, Zachary; Cherepy, Nerine; Kuntz, Joshua; Payne, Stephen A.

    2016-01-19

    In one embodiment, a transparent ceramic of sintered nanoparticles includes gadolinium lutetium oxide doped with europium having a chemical composition (Lu.sub.1-xGd.sub.x).sub.2-YEu.sub.YO.sub.3, where X is any value within a range from about 0.05 to about 0.45 and Y is any value within a range from about 0.01 to about 0.2, and where the transparent ceramic exhibits a transparency characterized by a scatter coefficient of less than about 10%/cm. In another embodiment, a transparent ceramic scintillator of sintered nanoparticles, includes a body of sintered nanoparticles including gadolinium lutetium oxide doped with a rare earth activator (RE) having a chemical composition (Lu.sub.1-xGd.sub.x).sub.2-YRE.sub.YO.sub.3, where RE is selected from the group consisting of: Sm, Eu, Tb, and Dy, where the transparent ceramic exhibits a transparency characterized by a scatter coefficient of less than about 10%/cm.

  11. First-principles prediction of fast migration channels of potassium ions in KAlSi3O8 hollandite: Implications for high conductivity anomalies in subduction zones

    Science.gov (United States)

    He, Yu; Sun, Yang; Lu, Xia; Gao, Jian; Li, Hong; Li, Heping

    2016-06-01

    Materials sharing the hollandite structure were widely reported as fast ionic conductors. However, the ionic conductivity of KAlSi3O8 hollandite (K-hollandite), which can be formed during the subduction process, has not been investigated so far. Here first-principles calculations are used to investigate the potassium ion (K+) transport properties in K-hollandite. The calculated K+ migration barrier energy is 0.44 eV at a pressure of 10 GPa, an energy quite small to block the K+ migration in K-hollandite channels. The calculated ionic conductivity of K-hollandite is highly anisotropic and depends on its concentration of K+ vacancies. About 6% K+ vacancies in K-hollandite can lead to a higher conductivity compared to the conductivity of hydrated wadsleyite and ringwoodite in the mantle. K+ vacancies being commonly found in many K-hollandite samples with maximum vacancies over 30%, the formation of K-hollandite during subduction of continental or alkali-rich oceanic crust can contribute to the high conductivity anomalies observed in subduction zones.

  12. Preparation of basalt-based glass ceramics

    Directory of Open Access Journals (Sweden)

    MIHOVIL LOGAR

    2003-06-01

    Full Text Available Local and conventional raw materials–massive basalt from the Vrelo locality on Kopaonik mountain–have been used as starting materials to test their suitability for the production of glass-ceramics. Crystallization phenomena of glasses of the fused basalt rocks were studied by X-ray phase analysis, optical microscopy and other techniques. Various heat treatments were used, and their influences, on controlling the microstructures and properties of the products were studied with the aim of developing high strength glass-ceramic materials. Diopside CaMg(SiO32 and hypersthene ((Mg,FeSiO3 were identifies as the crystalline phases. The final products contained considerable amounts of a glassy phase. The crystalline size was in range of 8–480 mm with plate or needle shape. Microhardness, crashing strength and wears resistence of the glass-ceramics ranged from 6.5–7.5, from 2000–6300 kg/cm2 and from 0.1–0.2 g/cm, respectively.

  13. Fracture behavior of lithia disilicate- and leucite-based ceramics.

    Science.gov (United States)

    Della Bona, Alvaro; Mecholsky, John J; Anusavice, Kenneth J

    2004-12-01

    This study was designed to characterize the fracture behavior of ceramics and test the hypothesis that variation in strength is associated with a variation in fracture toughness. The following four groups of 20 bar specimens (25 x 4 x 1.2 mm) were fabricated (ISO standard 6872): E1, a hot-pressed leucite-based core ceramic (IPS Empress); E2, a hot-pressed lithia-based core ceramic (IPS Empress 2); ES, a hot-pressed lithia-based core ceramic (Experimental); and GV, a glass veneer (IPS Empress2 body). Specimens were subjected to four-point flexure loading in 37 degrees C distilled water. Fractographic analysis was performed to determine the fracture origin (c) for calculation of fracture toughness (KIC). Weibull analysis of flexure strength (sigma) data was also performed. Differences in mean sigma and KIC were statistically significant for E1 and GV (p<0.05). These differences are associated with processing effects and composition. The higher mean sigma and KIC values of E2 and ES core ceramics suggest potentially improved structural performance compared with E1 although the Weibull moduli of E1 and E2 are the same.

  14. Metal-Supported SOFC with Ceramic-Based Anode

    DEFF Research Database (Denmark)

    Blennow Tullmar, Peter; Klemensø, Trine; Persson, Åsa Helen;

    2011-01-01

    materials are infiltrated after sintering. Initial area specific resistance as low as 0.3 cm2 at 700 ºC has been obtained with power densities > 1 Wcm-2. The initial results on the chemical compatibility, electrochemical performance, and galvanostatic durability of a ceramic based (Nb-doped SrTiO3...... the metal-supported cell concept can be combined with ceramic-based anode materials, such as Nb-doped SrTiO3. The paper shows that a metal-supported cell can have excellent performance by only having electronically conducting phases in the anode backbone structure, into which electrocatalytically active...

  15. Advances in resonance based NDT for ceramic components

    Science.gov (United States)

    Hunter, L. J.; Jauriqui, L. M.; Gatewood, G. D.; Sisneros, R.

    2012-05-01

    The application of resonance based non-destructive testing methods has been providing benefit to manufacturers of metal components in the automotive and aerospace industries for many years. Recent developments in resonance based technologies are now allowing the application of resonance NDT to ceramic components including turbine engine components, armor, and hybrid bearing rolling elements. Application of higher frequencies and advanced signal interpretation are now allowing Process Compensated Resonance Testing to detect both internal material defects and surface breaking cracks in a variety of ceramic components. Resonance techniques can also be applied to determine material properties of coupons and to evaluate process capability for new manufacturing methods.

  16. Development of the microstructure of the silicon nitride based ceramics

    Directory of Open Access Journals (Sweden)

    Bressiani J.C.

    1999-01-01

    Full Text Available Basic regularities of silicon nitride based materials microstructure formation and development in interrelation with processing conditions, type of sintering additives, and starting powders properties are discussed. Models of abnormal or exaggerated grain growth are critically reassessed. Results of several model experiments conducted in order to determine the most important factors directing the microstructure formation processes in RE-fluxed Si3N4 ceramics are reviewed. Existing data on the mechanisms governing the microstructure development of Si3N4-based ceramics are analyzed and several principles of microstructure tailoring are formulated.

  17. High-hardness ceramics based on boron carbide fullerite derivatives

    Science.gov (United States)

    Ovsyannikov, D. A.; Popov, M. Yu.; Perfilov, S. A.; Prokhorov, V. M.; Kulnitskiy, B. A.; Perezhogin, I. A.; Blank, V. D.

    2017-02-01

    A new type of ceramics based on the phases of fullerite derivatives and boron carbide B4C is obtained. The material is synthesized at a temperature of 1500 K and a relatively low pressure of 4 GPa; it has a high hardness of 45 GPa and fracture toughness of 15 MPa m1/2.

  18. Development of waste-based ceramic pigments

    Directory of Open Access Journals (Sweden)

    Costa, G.

    2007-02-01

    Full Text Available We report the preparation of ceramic pigments using industrial wastes as primary sources. In this context, the use of Al-rich sludge generated in the wastewater treatment unit of an anodising or surface coating industrial plant, and a galvanizing sludge from the Cr/Ni plating process, will be detailed. The ceramic pigments reported here were prepared using typical solid state reactions involving the metal rich sludge. The main focus will be on the synthesis of chrome-tin orchid cassiterite (Sn,CrO2, chrome-tin red malayaite Ca(Cr,SnSiO5, victoria green garnet Ca3Cr2Si3O12, and chrome alumina pink/green corundum (Cr,Al2O3 pigments. The pigments were fully characterised and then were tested in a standard ceramic glaze after. Typical working conditions and colour development will be reported.

    Se presenta la preparación de pigmentos cerámicos empleando residuos industriales como fuente de materias primas. Se detallan el uso de barros ricos en aluminio obtenidos en los tratamientos de depuración de aguas de plantas industriales de anodizado y barros de galvanizados de chapados de Cr/Ni. Los pigmentos cerámicos se prepararon empleando reacción en estados sólido a partir del barro rico en metal. Los principales pigmentos estudiados son orquídea casiterita de cromo-estaño (Sn,CrO2, malayita rojo de cromo-estaño Ca(Sn,CrSiO3, granate verde victoria Ca3Cr2Si3O12, y corindón rosa/verde de cromo alúmina (Cr,Al2O3. Los pigmentos fueron caracterizados y ensayados después de ser vidriados en cerámicas estándares. Se presentan las condiciones de trabajo y el desarrollo de color.

  19. Ceramic thin film thermocouples for SiC-based ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Wrbanek, John D., E-mail: John.D.Wrbanek@nasa.gov; Fralick, Gustave C.; Zhu Dongming

    2012-06-30

    Conductive ceramic thin film thermocouples were investigated for application to silicon carbide fiber reinforced silicon carbide ceramic matrix composite (SiC/SiC CMC) components. High temperature conductive oxides based on indium and zinc oxides were selected for testing to high temperatures in air. Sample oxide films were first sputtered-deposited on alumina substrates then on SiC/SiC CMC sample disks. Operational issues such as cold junction compensation to a 0 Degree-Sign C reference, resistivity and thermopower variations are discussed. Results show that zinc oxides have an extremely high resistance and thus increased complexity for use as a thermocouple, but thermocouples using indium oxides can achieve a strong, nearly linear response to high temperatures. - Highlights: Black-Right-Pointing-Pointer Oxide thin film thermocouples tested for SiC/SiC ceramic matrix composites (CMCs) Black-Right-Pointing-Pointer In{sub 2}O{sub 3}, N:In{sub 2}O{sub 3}, ZnO, AlZnO sputtered and tested on Al{sub 2}O{sub 3} and CMC substrates Black-Right-Pointing-Pointer ZnO, AlZnO have high resistance, complex temperature response. Black-Right-Pointing-Pointer In{sub 2}O{sub 3}, N:In{sub 2}O{sub 3} conductive at room temperature, more linear temperature response.

  20. Wastes based glasses and glass-ceramics

    Directory of Open Access Journals (Sweden)

    Barbieri, L.

    2001-12-01

    Full Text Available Actually, the inertization, recovery and valorisation of the wastes coming from municipal and industrial processes are the most important goals from the environmental and economical point of view. An alternative technology capable to overcome the problem of the dishomogeneity of the raw material chemical composition is the vitrification process that is able to increase the homogeneity and the constancy of the chemical composition of the system and to modulate the properties in order to address the reutilization of the waste. Moreover, the glasses obtained subjected to different controlled thermal treatments, can be transformed in semy-cristalline material (named glass-ceramics with improved properties with respect to the parent amorphous materials. In this review the tailoring, preparation and characterization of glasses and glass-ceramics obtained starting from municipal incinerator grate ash, coal and steel fly ashes and glass cullet are described.

    Realmente la inertización, recuperación y valorización de residuos que proceden de los procesos de incineración de residuos municipales y de residuos industriales son metas importantes desde el punto de vista ambiental y económico. Una tecnología alternativa capaz de superar el problema de la heterogeneidad de la composición química de los materiales de partida es el proceso de la vitrificación que es capaz de aumentar la homogeneidad y la constancia de la composición química del sistema y modular las propiedades a fin de la reutilización del residuo. En este artículo se presentan los resultados de vitrificación en que los vidrios fueron sometidos a tratamientos térmicos controlados diferentes, de manera que se transforman en materiales semicristalinos (también denominados vitrocerámicos con mejores propiedades respecto a los materiales amorfos originales. En esta revisión se muestra el diseño, preparación y caracterización de vidrios y vitrocerámicos partiendo de

  1. Reliability of metalloceramic and zirconia-based ceramic crowns.

    Science.gov (United States)

    Silva, N R F A; Bonfante, E A; Zavanelli, R A; Thompson, V P; Ferencz, J L; Coelho, P G

    2010-10-01

    Despite the increasing utilization of all-ceramic crown systems, their mechanical performance relative to that of metal ceramic restorations (MCR) has yet to be determined. This investigation tested the hypothesis that MCR present higher reliability over two Y-TZP all-ceramic crown systems under mouth-motion fatigue conditions. A CAD-based tooth preparation with the average dimensions of a mandibular first molar was used as a master die to fabricate all restorations. One 0.5-mm Pd-Ag and two Y-TZP system cores were veneered with 1.5 mm porcelain. Crowns were cemented onto aged (60 days in water) composite (Z100, 3M/ESPE) reproductions of the die. Mouth-motion fatigue was performed, and use level probability Weibull curves were determined. Failure modes of all systems included chipping or fracture of the porcelain veneer initiating at the indentation site. Fatigue was an acceleration factor for all-ceramic systems, but not for the MCR system. The latter presented significantly higher reliability under mouth-motion cyclic mechanical testing.

  2. Optical properties of base dentin ceramics for all-ceramic restorations.

    Science.gov (United States)

    Shiraishi, Takanobu; Wood, Duncan J; Shinozaki, Nobuya; van Noort, Richard

    2011-02-01

    The study was conducted to compare the optical parameters of VM7(®) M-shade base dentin ceramics (VITA, Germany) for all ceramic restorations to the chemical composition across the 3D-MASTER(®) shade system. Three disc samples, 13 mm diameter and 1.4 mm thickness, were produced for each M-shade following the manufacturer's instructions. Each disc was ground and polished to a thickness of 1.0 mm. Spectral light transmittance and reflectance data were recorded in the visible spectrum under the standard illuminant D65 and 2° observer at 10 nm intervals by using a computer-controlled spectrophotometer. Opacity, translucency and opalescence parameters were determined for each sample. (1) Spectral transmittance and reflectance in the short-wavelength range systematically decreased with increasing chroma number (M1, M2, M3) when compared within the same value (lightness) group. (2) Spectral transmittance and reflectance decreased systematically across the whole visible spectrum with increasing value group number when compared within the same chroma group. (3) Analysis of relationship between chemical composition and various optical parameters for all the samples showed the significant contribution of ZrO₂ and Y₂O₃ substances to optical properties of the present material. Systematic variations in optical properties of VM7(®) M-shade base dentin ceramics were observed throughout the 3D-MASTER(®) shade system and were suggested to be caused by the fine structure of the sample which can interfere with shorter wavelengths in the visible spectrum. Copyright © 2010 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  3. Engineering of silicon-based ceramic fibers: Novel SiTaC(O) ceramic fibers prepared from polytantalosilane

    Energy Technology Data Exchange (ETDEWEB)

    Xie, Z., E-mail: xiezhengfang@163.com [State Key Laboratory of Advanced Ceramic Fibers and Composites, National University of Defense Technology, Changsha 410073 (China); Cao, S.; Wang, J. [State Key Laboratory of Advanced Ceramic Fibers and Composites, National University of Defense Technology, Changsha 410073 (China); Yan, X. [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Bernard, S., E-mail: Samuel.Bernard@univ-lyon1.fr [Laboratoire des Multimateriaux et Interfaces (UMR CNRS 5615), Universite de Lyon, Universite Lyon1, 43 bd du 11 Novembre 1918, 69622 Villeurbanne Cedex (France); Miele, P. [Laboratoire des Multimateriaux et Interfaces (UMR CNRS 5615), Universite de Lyon, Universite Lyon1, 43 bd du 11 Novembre 1918, 69622 Villeurbanne Cedex (France)

    2010-10-15

    Research highlights: {yields} This paper reports the preparation and characterization of a novel variety of silicon-based ceramic fibers. {yields} In the present paper, we provide a detailed picture of the preparation process of SiTaC(O) ceramic fibers from a polytantalosilane. {yields} We have fully characterized the polymer by FT-IR, NMR, chemical composition, GPC and TGA as well as the chemical composition, the structure, the texture, and the mechanical properties of the ceramic fibers by XPS, SEM, X-ray diffraction (XRD), and mechanical tests. - Abstract: A novel variety of silicon-based ceramic fibers has been prepared from a preceramic organosilicon polymers called polytantalocarbosilane (PTaCS). This melt-spinnable polymer has been synthesized by thermally induced reactions between tantalum (V) tetraethoxyacetylacetonate (Ta(Acac)(OEt){sub 4}) and polysilacarbosilane (PSCS). The polymer in which [-Si-C-]{sub n} chains are crosslinked via Ta-containing bridges as identified by infrared spectroscopy, XPS and NMR, is decomposed in high ceramic yield (76%) and can be spun in the molten state into fibers to be cured in air then pyrolyzed in flowing nitrogen at 1200 deg. C into amorphous SiTaC(O) fibers. Complete characterization of this new generation of silicon-based ceramic fibers was made based on mechanical tests, XRD and SEM. These fibers exhibit relatively good mechanical properties and excellent high-temperature stability with good oxidation resistance.

  4. Thermomechanical Property Data Base Developed for Ceramic Fibers

    Science.gov (United States)

    1996-01-01

    A key to the successful application of metal and ceramic composite materials in advanced propulsion and power systems is the judicious selection of continuous-length fiber reinforcement. Appropriate fibers can provide these composites with the required thermomechanical performance. To aid in this selection, researchers at the NASA Lewis Research Center, using in-house state-of-the-art test facilities, developed an extensive data base of the deformation and fracture properties of commercial and developmental ceramic fibers at elevated temperatures. Lewis' experimental focus was primarily on fiber compositions based on silicon carbide or alumina because of their oxidation resistance, low density, and high modulus. Test approaches typically included tensile and flexural measurements on single fibers or on multifilament tow fibers in controlled environments of air or argon at temperatures from 800 to 1400 C. Some fiber specimens were pretreated at composite fabrication temperatures to simulate in situ composite conditions, whereas others were precoated with potential interphase and matrix materials.

  5. Stability region of K0.2Na0.8AlSi3O8 hollandite at 22 GPa and 2273 K

    Science.gov (United States)

    Zhou, Youmo; Irifune, Tetsuo; Ohfuji, Hiroaki; Shinmei, Toru; Du, Wei

    2017-01-01

    Lingunite (hollandite with Na contents of 80-85 mol%) discovered in the shock veins of strongly shocked meteorites is an important signature of shock metamorphism. To seek the stability region of lingunite, phase relations in the system KAlSi3O8-NaAlSi3O8 have been investigated by multi-anvil experiments at pressures of 20-23 GPa and temperatures of 1873 and 2273 K. Phase assemblages of hollandite + jadeite + stishovite, hollandite + calcium ferrite-type NaAlSiO4 + stishovite and hollandite single phase have been recovered, depending on the pressure-temperature conditions and the compositions of starting materials. Both pressure and temperature have large effects on the solubility of Na in hollandite, and hollandite with 79 mol% Na, similar to the natural lingunite in terms of Na content, has been firstly synthesized at 22 GPa and 2273 K. The stability region of K0.2Na0.8AlSi3O8 hollandite is comparable to the typical pressure-temperature conditions of the shock veins of strongly shocked meteorites (20-25 GPa and 2273-2500 K).

  6. Colloidal processing of Fe-based metal ceramic composites with high content of ceramic reinforcement

    Energy Technology Data Exchange (ETDEWEB)

    Escribano, J. A.; Ferrari, B.; Alvaredo, P.; Gordo, E.; Sanchez-Herencia, A. J.

    2013-07-01

    Major difficulties of processing metal-matrix composites by means of conventional powder metallurgy techniques are the lack of dispersion of the phases within the final microstructure. In this work, processing through colloidal techniques of the Fe-based metal-matrix composites, with a high content of a ceramic reinforcement (Ti(C,N) ), is presented for the first time in the literature. The colloidal approach allows a higher control of the powders packing and a better homogenization of phases since powders are mixed in a liquid medium. The chemical stability of Fe in aqueous medium determines the dispersion conditions of the mixture. The Fe slurries were formulated by optimising their zeta potential and their rheology, in order to shape bulk pieces by slip-casting. Preliminary results demonstrate the viability of this procedure, also opening new paths to the microstructural design of fully sintered Fe-based hard metal, with 50 vol. % of Ti(C,N) in its composition. (Author)

  7. Competing antiferromagnetic and spin-glass phases in a hollandite structure

    Science.gov (United States)

    Crespo, Y.; Andreanov, A.; Seriani, N.

    2013-07-01

    We introduce a simple lattice model with Ising spins as a zeroth-order approximation of the hollandite-type magnetic compounds. We argue that geometrical frustration of the lattice in combination with nearest-neighbor antiferromagnetic (AFM) interactions are responsible for the appearance of a spin-glass phase in presence of disorder. We investigate this system numerically using parallel tempering. The model reproduces magnetic transitions present in some oxides with hollandite structure and displays a rich phenomenology: in the absence of disorder we have identified five different ground states, depending on the relative strength and sign of the interactions: one ferromagnetically ordered, three antiferromagnetically ordered, and one disordered, macroscopically degenerate ground state. Remarkably, for the sets of AFM couplings having an AFM ground state in the clean system, there exists a critical value of the disorder above which the ground state becomes a spin glass while maintaining all the couplings antiferromagnetically. This model presents this kind of transition with nearest-neighbor frustrated AFM interactions. We argue that this model is useful for understanding the relation between AFM coupling, disorder, and appearance of spin-glass phases.

  8. Synthesis of Hafnium-Based Ceramic Materials for Ultra-High Temperature Aerospace Applications

    Science.gov (United States)

    Johnson, Sylvia; Feldman, Jay

    2004-01-01

    This project involved the synthesis of hafnium (Hf)-based ceramic powders and Hf-based precursor solutions that were suitable for preparation of Hf-based ceramics. The Hf-based ceramic materials of interest in this project were hafnium carbide (with nominal composition HE) and hafnium dioxide (HfO2). The materials were prepared at Georgia Institute of Technology and then supplied to research collaborators Dr. Sylvia Johnson and Dr. Jay Feldman) at NASA Ames Research Center.

  9. Synthesis of Hafnium-Based Ceramic Materials for Ultra-High Temperature Aerospace Applications

    Science.gov (United States)

    Johnson, Sylvia; Feldman, Jay

    2004-01-01

    This project involved the synthesis of hafnium (Hf)-based ceramic powders and Hf-based precursor solutions that were suitable for preparation of Hf-based ceramics. The Hf-based ceramic materials of interest in this project were hafnium carbide (with nominal composition HE) and hafnium dioxide (HfO2). The materials were prepared at Georgia Institute of Technology and then supplied to research collaborators Dr. Sylvia Johnson and Dr. Jay Feldman) at NASA Ames Research Center.

  10. [Preparation of porous ceramics based on waste ceramics and its Ni2+ adsorption characteristics].

    Science.gov (United States)

    Zhang, Yong-Li; Wang, Cheng-Zhi; Shi, Ce; Shang, Ling-Ling; Ma, Rui; Dong, Wan-Li

    2013-07-01

    The preparation conditions of porous ceramics were determined by SEM, XRD and FT-IR characterizations as well as the nickel removal ability of porous ceramics to be: the mass fraction w of sesbania powder doped was 4%, and the calcination temperature was 800 degrees C. SEM and pore structure characterization illustrated that calcination caused changes in the structure and morphology of waste ceramics. With the increase of calcination temperature, the specific surface area and pore volume decreased, while the aperture increased. EDS analyses showed that the main elements of both the original waste porcelain powder and the porous ceramics were Si, Al and O. The SEM, XRD and FT-IR characterization of porous ceramics illustrated that the structure of porous ceramics was stable before and after adsorption. The series of experiments of Ni2+ adsorption using these porous ceramics showed that when the dosage of porous ceramics was 10 g x L(-1), the adsorption time was 60 min, the pH value was 6.32, and the concentration of nickel-containing wastewater was below 100 mg x L(-1), the Ni2+ removal of wastewater reached 89.7%. Besides, the porous ceramics showed higher removal efficiency on nickel in the wastewater. The Ni(2+)-containing wastewater was processed by the porous ceramics prepared, and the adsorption dynamics and adsorption isotherms of Ni2+ in wastewater by porous ceramics were investigated. The research results showed that the Ni2+ adsorption process of porous ceramics was in accordance with the quasi second-order kinetic model (R2 = 0.999 9), with Q(e) of 9.09 mg x g(-1). The adsorption process can be described by the Freundlich equation and Langmuir equation, and when the temperature increased from 20 degrees C to 40 degrees C, the maximum adsorption capacity Q(m) increased from 14.49 mg x g(-1) to 15.38 mg x g(-1).

  11. Ultrasonic sensor based defect detection and characterisation of ceramics.

    Science.gov (United States)

    Kesharaju, Manasa; Nagarajah, Romesh; Zhang, Tonzhua; Crouch, Ian

    2014-01-01

    Ceramic tiles, used in body armour systems, are currently inspected visually offline using an X-ray technique that is both time consuming and very expensive. The aim of this research is to develop a methodology to detect, locate and classify various manufacturing defects in Reaction Sintered Silicon Carbide (RSSC) ceramic tiles, using an ultrasonic sensing technique. Defects such as free silicon, un-sintered silicon carbide material and conventional porosity are often difficult to detect using conventional X-radiography. An alternative inspection system was developed to detect defects in ceramic components using an Artificial Neural Network (ANN) based signal processing technique. The inspection methodology proposed focuses on pre-processing of signals, de-noising, wavelet decomposition, feature extraction and post-processing of the signals for classification purposes. This research contributes to developing an on-line inspection system that would be far more cost effective than present methods and, moreover, assist manufacturers in checking the location of high density areas, defects and enable real time quality control, including the implementation of accept/reject criteria. Copyright © 2013 Elsevier B.V. All rights reserved.

  12. Ceramic Technology Project data base: September 1992 summary report

    Energy Technology Data Exchange (ETDEWEB)

    Keyes, B.L.P.

    1993-06-01

    Data presented in this report represent an intense effort to improve processing methods, testing methods, and general mechanical properties (rupture modulus, tensile, creep, stress-rupture, dynamic and cyclic fatigue, fracture toughness) of candidate ceramics for use in advanced heat engines. This work was performed by many facilities and represents only a small part of the data generated by the Ceramic Technology Project (CTP) since 1986. Materials discussed include GTE PY6, GN-10, NT-154, NT-164, SN-260, SN-251, SN-252, AY6, silicon nitride combined with rare-earth oxides, Y-TZP, ZTA, NC-433, NT-230, Hexoloy SA, MgO-PSZ-to-MgO-PSZ joints, MgO-PSZ-to-cast iron, and a few whisker/fiber-reinforced ceramics. Information in this report was taken from the project`s semiannual and bimonthly progress reports and from final reports summarizing the results of individual studies. Test results are presented in tabular form and in graphs. All data, including test rig descriptions and material characterizations, are stored in the CTP data base and are available to all project participants on request. The objective of this report is to make available the test results from these studies but not to draw conclusions from those data.

  13. Separators - Technology review: Ceramic based separators for secondary batteries

    Science.gov (United States)

    Nestler, Tina; Schmid, Robert; Münchgesang, Wolfram; Bazhenov, Vasilii; Schilm, Jochen; Leisegang, Tilmann; Meyer, Dirk C.

    2014-06-01

    Besides a continuous increase of the worldwide use of electricity, the electric energy storage technology market is a growing sector. At the latest since the German energy transition ("Energiewende") was announced, technological solutions for the storage of renewable energy have been intensively studied. Storage technologies in various forms are commercially available. A widespread technology is the electrochemical cell. Here the cost per kWh, e. g. determined by energy density, production process and cycle life, is of main interest. Commonly, an electrochemical cell consists of an anode and a cathode that are separated by an ion permeable or ion conductive membrane - the separator - as one of the main components. Many applications use polymeric separators whose pores are filled with liquid electrolyte, providing high power densities. However, problems arise from different failure mechanisms during cell operation, which can affect the integrity and functionality of these separators. In the case of excessive heating or mechanical damage, the polymeric separators become an incalculable security risk. Furthermore, the growth of metallic dendrites between the electrodes leads to unwanted short circuits. In order to minimize these risks, temperature stable and non-flammable ceramic particles can be added, forming so-called composite separators. Full ceramic separators, in turn, are currently commercially used only for high-temperature operation systems, due to their comparably low ion conductivity at room temperature. However, as security and lifetime demands increase, these materials turn into focus also for future room temperature applications. Hence, growing research effort is being spent on the improvement of the ion conductivity of these ceramic solid electrolyte materials, acting as separator and electrolyte at the same time. Starting with a short overview of available separator technologies and the separator market, this review focuses on ceramic-based separators

  14. Spectroscopic investigations on glasses, glass-ceramics and ceramics developed for nuclear waste immobilization

    Science.gov (United States)

    Caurant, D.

    2014-05-01

    Highly radioactive nuclear waste must be immobilized in very durable matrices such as glasses, glass-ceramics and ceramics in order to avoid their dispersion in the biosphere during their radioactivity decay. In this paper, we present various examples of spectroscopic investigations (optical absorption, Raman, NMR, EPR) performed to study the local structure of different kinds of such matrices used or envisaged to immobilize different kinds of radioactive wastes. A particular attention has been paid on the incorporation and the structural role of rare earths—both as fission products and actinide surrogates—in silicate glasses and glass-ceramics. An example of structural study by EPR of a ceramic (hollandite) irradiated by electrons (to simulate the effect of the β-irradiation of radioactive cesium) is also presented.

  15. Imaging spectroscopy based strategies for ceramic glass contaminants removal in glass recycling.

    Science.gov (United States)

    Bonifazi, Giuseppe; Serranti, Silvia

    2006-01-01

    The presence of ceramic glass contaminants in glass recycling plants reduces production quality and increases production costs. The problem of ceramic glass inspection is related to the fact that its detectable physical and pictorial properties are quite similar to those of glass. As a consequence, at the sorting plant scale, ceramic glass looks like normal glass and is detectable only by specialized personnel. In this paper an innovative approach for ceramic glass recognition, based on imaging spectroscopy, is proposed and investigated. In order to define suitable inspection strategies for the separation between useful (glass) and polluting (ceramic glass) materials, reference samples of glass and ceramic glass presenting different colors, thicknesses, shapes and manufacturing processes have been selected. Reflectance spectra have been obtained using two equipment covering the visible and near infrared wavelength ranges (400-1000 and 1000-1700 nm). Results showed as recognition of glass and ceramic glass is possible using selected wavelength ratios, in both visible and near infrared fields.

  16. Ceramics.

    Science.gov (United States)

    Helvey, Gregg

    2010-05-01

    For more than 30 years, Compendium has provided its readers with university-based continuing education and editorial, demonstrating the latest advances in clinical procedures and techniques. Using the same peer-reviewed format and influence/direction from Compendium's distinguished editorial board, Special Report provides insight on the latest advances in product technologies and the resulting benefits to both you and your patients. A discussion by the author on new clinical/laboratory research and product development strategies, as well as what the results could mean for dental treatment, also is included. Focusing on one product category per issue provides a detailed review of the category and a comprehensive resource to help guide your treatment planning process.

  17. Fractographic features of glass-ceramic and zirconia-based dental restorations fractured during clinical function

    OpenAIRE

    Øilo, Marit; Hardang, Anne Dybdahl; Ulsund, Amanda Hembre; Gjerdet,Nils Roar

    2014-01-01

    Fractures during clinical function have been reported as the major concern associated with all-ceramic dental restorations. The aim of this study was to analyze the fracture features of glass-ceramic and zirconia-based restorations fractured during clinical use. Twenty-seven crowns and onlays were supplied by dentists and dental technicians with information about type of cement and time in function, if available. Fourteen lithium disilicate glass-ceramic restorations and 13 zirconia-based res...

  18. Additive Manufacturing of Ceramic Heat Exchanger: Opportunities and Limits of the Lithography-Based Ceramic Manufacturing (LCM)

    Science.gov (United States)

    Scheithauer, Uwe; Schwarzer, Eric; Moritz, Tassilo; Michaelis, Alexander

    2017-08-01

    Additive manufacturing (AM) techniques allow the preparation of tailor-made structures for specific applications with a high flexibility in regard to shape and design. The lithography-based ceramic manufacturing (LCM) technology allows the AM of high-performance alumina and zirconia components. There are still some restrictions in regard to possible geometries. The opportunities and limits of the LCM technology are discussed in the following paper using the example of ceramic heat exchangers. Structures are presented which combine a large surface for heat exchange with a small component volume and low pressure drop. This paper concludes summarizing the essential remarks.

  19. Construction Of A Piezoelectric-Based Resonance Ceramic Pressure Sensor Designed For High-Temperature Applications

    OpenAIRE

    Belavič Darko; Bradeško Andraž; Zarnik Marina Santo; Rojac Tadej

    2015-01-01

    In this work the design aspects of a piezoelectric-based resonance ceramic pressure sensor made using low-temperature co-fired ceramic (LTCC) technology and designed for high-temperature applications is presented. The basic pressure-sensor structure consists of a circular, edge-clamped, deformable diaphragm that is bonded to a ring, which is part of the rigid ceramic structure. The resonance pressure sensor has an additional element – a piezoelectric actuator – for stimulating oscillation of ...

  20. Effects of tin plating on base metal alloy-ceramic bond strength.

    Science.gov (United States)

    Değer, S; Caniklioglu, M B

    1998-01-01

    This study investigated the metal-ceramic bonding of treated metal surfaces. The study was divided into two parts. In Part I, the depth of tin diffusion from a tin-plated bone metal alloy surface was measured using an energy-dispersive spectrometer. In Part II the metal-ceramic bond strength was determined using a shear test. The weakest bonding was observed in the directly tin-plated group, and the strongest metal-ceramic bonding was maintained in the tin-diffused group. A controlled oxidation produced the greatest bond strengths. With the base metal alloys tested, diffusion under the argon environment was conducive to a stronger metal-ceramic bond. The metal oxidation rate should approximate the ceramic vitrification rate, and the diffusion rate of the metal elements should be slower than the vitrification rate to obtain the strongest metal-ceramic bond.

  1. Novel fabrication of silicon carbide based ceramics for nuclear applications

    Science.gov (United States)

    Singh, Abhishek Kumar

    Advances in nuclear reactor technology and the use of gas-cooled fast reactors require the development of new materials that can operate at the higher temperatures expected in these systems. These materials include refractory alloys based on Nb, Zr, Ta, Mo, W, and Re; ceramics and composites such as SiC--SiCf; carbon--carbon composites; and advanced coatings. Besides the ability to handle higher expected temperatures, effective heat transfer between reactor components is necessary for improved efficiency. Improving thermal conductivity of the fuel can lower the center-line temperature and, thereby, enhance power production capabilities and reduce the risk of premature fuel pellet failure. Crystalline silicon carbide has superior characteristics as a structural material from the viewpoint of its thermal and mechanical properties, thermal shock resistance, chemical stability, and low radioactivation. Therefore, there have been many efforts to develop SiC based composites in various forms for use in advanced energy systems. In recent years, with the development of high yield preceramic precursors, the polymer infiltration and pyrolysis (PIP) method has aroused interest for the fabrication of ceramic based materials, for various applications ranging from disc brakes to nuclear reactor fuels. The pyrolysis of preceramic polymers allow new types of ceramic materials to be processed at relatively low temperatures. The raw materials are element-organic polymers whose composition and architecture can be tailored and varied. The primary focus of this study is to use a pyrolysis based process to fabricate a host of novel silicon carbide-metal carbide or oxide composites, and to synthesize new materials based on mixed-metal silicocarbides that cannot be processed using conventional techniques. Allylhydridopolycarbosilane (AHPCS), which is an organometal polymer, was used as the precursor for silicon carbide. Inert gas pyrolysis of AHPCS produces near-stoichiometric amorphous

  2. Micromechanics-Based Computational Simulation of Ceramic Matrix Composites

    Science.gov (United States)

    Murthy, Pappu L. N.; Mutal, Subodh K.; Duff, Dennis L. (Technical Monitor)

    2003-01-01

    Advanced high-temperature Ceramic Matrix Composites (CMC) hold an enormous potential for use in aerospace propulsion system components and certain land-based applications. However, being relatively new materials, a reliable design properties database of sufficient fidelity does not yet exist. To characterize these materials solely by testing is cost and time prohibitive. Computational simulation then becomes very useful to limit the experimental effort and reduce the design cycle time, Authors have been involved for over a decade in developing micromechanics- based computational simulation techniques (computer codes) to simulate all aspects of CMC behavior including quantification of scatter that these materials exhibit. A brief summary/capability of these computer codes with typical examples along with their use in design/analysis of certain structural components is the subject matter of this presentation.

  3. Non-polarisable dry electrode based on NASICON ceramic.

    Science.gov (United States)

    Gondran, C; Siebert, E; Fabry, P; Novakov, E; Gumery, P Y

    1995-05-01

    A NASICON-type ceramic (high sodium ion conductor) is proposed to record bioelectric signals. The electrode does not need gel before its application. The principle of the measurements is based on a sodium ion exchange between the skin and the material. Electrical measurements performed in saline solutions show that the electrode is slightly polarisable. The skin-electrode impedance was investigated. The impedance decreases as a function of the time of application. The resistive component is the major source of the impedance change. This can be explained by the perspiration process which occurs immediately with time after the application of the NASICON-based electrode on the skin. The skin condition is also an important parameter. NaCl saline solution or abrasion causes the resistance to decrease markedly.

  4. A study on (K, Na) NbO3 based multilayer piezoelectric ceramics micro speaker

    Science.gov (United States)

    Gao, Renlong; Chu, Xiangcheng; Huan, Yu; Sun, Yiming; Liu, Jiayi; Wang, Xiaohui; Li, Longtu

    2014-10-01

    A flat panel micro speaker was fabricated from (K, Na) NbO3 (KNN)-based multilayer piezoelectric ceramics by a tape casting and cofiring process using Ag-Pd alloys as an inner electrode. The interface between ceramic and electrode was investigated by scanning electron microscope (SEM) and transmission electron microscope (TEM). The acoustic response was characterized by a standard audio test system. We found that the micro speaker with dimensions of 23 × 27 × 0.6 mm3, using three layers of 30 μm thickness KNN-based ceramic, has a high average sound pressure level (SPL) of 87 dB, between 100 Hz-20 kHz under five voltage. This result was even better than that of lead zirconate titanate (PZT)-based ceramics under the same conditions. The experimental results show that the KNN-based multilayer ceramics could be used as lead free piezoelectric micro speakers.

  5. Assessment of full ceramic solid oxide fuel cells based on modified strontium titanates

    DEFF Research Database (Denmark)

    Holtappels, Peter; Ramos, Tania; Sudireddy, Bhaskar Reddy

    2014-01-01

    stimulated the development for full ceramic anodes based on strontium titanates. Furthermore, the Ni-cermet is primarily a hydrogen oxidation electrode and efficiency losses might occur when operating on carbon containing fuels. In the European project SCOTAS-SOFC full ceramic cells comprising CGO...

  6. Challenges of Engineering Grain Boundaries in Boron-Based Armor Ceramics

    Science.gov (United States)

    Coleman, Shawn P.; Hernandez-Rivera, Efrain; Behler, Kristopher D.; Synowczynski-Dunn, Jennifer; Tschopp, Mark A.

    2016-06-01

    Boron-based ceramics are appealing for lightweight applications in both vehicle and personnel protection, stemming from their combination of high hardness, high elastic modulus, and low density as compared to other ceramics and metal alloys. However, the performance of these ceramics and ceramic composites is lacking because of their inherent low fracture toughness and reduced strength under high-velocity threats. The objective of the present article is to briefly discuss both the challenges and the state of the art in experimental and computational approaches for engineering grain boundaries in boron-based armor ceramics, focusing mainly on boron carbide (B4C) and boron suboxide (B6O). The experimental challenges involve processing these ceramics at full density while trying to promote microstructure features such as intergranular films to improve toughness during shock. Many of the computational challenges for boron-based ceramics stem from their complex crystal structure which has hitherto complicated the exploration of grain boundaries and interfaces. However, bridging the gaps between experimental and computational studies at multiple scales to engineer grain boundaries in these boron-based ceramics may hold the key to maturing these material systems for lightweight defense applications.

  7. Advanced Environmental Barrier Coatings Development for Si-Based Ceramics

    Science.gov (United States)

    Zhu, Dong-Ming; Choi, R. Sung; Robinson, Raymond C.; Lee, Kang N.; Bhatt, Ramakrishna T.; Miller, Robert A.

    2005-01-01

    Advanced environmental barrier coating concepts based on multi-component HfO2 (ZrO2) and modified mullite systems are developed for monolithic Si3N4 and SiC/SiC ceramic matrix composite (CMC) applications. Comprehensive testing approaches were established using the water vapor cyclic furnace, high pressure burner rig and laser heat flux steam rig to evaluate the coating water vapor stability, cyclic durability, radiation and erosion resistance under simulated engine environments. Test results demonstrated the feasibility and durability of the environmental barrier coating systems for 2700 to 3000 F monolithic Si3N4 and SiC/SiC CMC component applications. The high-temperature-capable environmental barrier coating systems are being further developed and optimized in collaboration with engine companies for advanced turbine engine applications.

  8. Fracture Behavior Characteristic of Ceramic Reinforced Metal-Base Coatings

    Institute of Scientific and Technical Information of China (English)

    MA Chong; JING Hongyang; XU Lianyong

    2009-01-01

    The fracture behavior of a ceramic reinforced metal-base coating prepared by high velocity arc spraying (HVAS)technology in three-point bending test was studied.Moreover,finite element analysis(FEA)was adopted to analyze the stress distribution in the crack front.It can be found that the crack norrnal to the interface in the coatings occurred at the location where a fixed moment of force was reached.So the critical moment can be taken as thecoating cracking criterion,which was confirmed by FEA results.In addition,the stress levels at three different locations where cracks occurred near the interface are almost the same.The results will provide reference for the design of coatings and the structure integrity evaluation of coating/substrate systems.

  9. Long Term Fatigue Behavior of Zirconia Based Dental Ceramics

    Directory of Open Access Journals (Sweden)

    Moustafa N. Aboushelib

    2010-04-01

    Full Text Available This study evaluated the influence of cyclic loading on zirconia bar-shaped specimens after being subjected to three different surface treatments: particle abrasion with either 50 μm or 110 μm alumina and grinding with diamond points, while polished specimens served as a control. Statistical analysis revealed significant reduction (38-67% in flexure strength (P < 0.001 after three million cycles of dynamic loading for all surface treatments. Scanning electron imaging revealed grain boundary thickening, grain pull-out, and micro-cracking as the main structural defects. The results suggest that various surface treatments of zirconia based dental ceramics may significantly influence their long term fatigue resistance in the oral environment.

  10. Improved performance of diatomite-based dental nanocomposite ceramics using layer-by-layer assembly.

    Science.gov (United States)

    Lu, Xiaoli; Xia, Yang; Liu, Mei; Qian, Yunzhu; Zhou, Xuefeng; Gu, Ning; Zhang, Feimin

    2012-01-01

    To fabricate high-strength diatomite-based ceramics for dental applications, the layer-by-layer technique was used to coat diatomite particles with cationic [poly(allylamine hydrochloride)] and anionic [poly(sodium 4-styrenesulfonate)] polymers to improve the dispersion and adsorption of positively charged nano-ZrO(2) (zirconia) as a reinforcing agent. The modified diatomite particles had reduced particle size, narrower size distribution, and were well dispersed, with good adsorption of nano-ZrO(2). To determine the optimum addition levels for nano-ZrO(2), ceramics containing 0, 20, 25, 30, and 35 wt% nano-ZrO(2) were sintered and characterized by the three-point bending test and microhardness test. In addition to scanning electron microscopy, propagation phase-contrast synchrotron X-ray microtomography was used to examine the internal structure of the ceramics. The addition of 30 wt% nano-ZrO(2) resulted in the highest flexural strength and fracture toughness with reduced porosity. Shear bond strength between the core and veneer of our diatomite ceramics and the most widely used dental ceramics were compared; the shear bond strength value for the diatomite-based ceramics was found to be significantly higher than for other groups (P ceramics are good potential candidates for ceramic-based dental materials.

  11. Research on Variable Structure Parametric Design System of Ceramic Tile Mould Based on Modular

    Institute of Scientific and Technical Information of China (English)

    DAI Xiao-bo; DONG Yu-de; QIN Lei

    2014-01-01

    To solve the existing problems during the ceramic mold enterprises product design and development process, the variable structure parametric design system based on modular of ceramic mold has been developed. The system uses the object-oriented technology and top-down design concept as a guide, establishes a ceramic mold parametric design process, divides the process of ceramic mold design into modules of different levels and creates a component model library based on the functional analysis. Expanding modular thinking to parts structure design level is an effective solution to the difficulty of changing the structure during the product design process. Examples show that the system can achieve a ceramic mold product design, improve design efficiency.

  12. Additive Manufacturing of SiC Based Ceramics and Ceramic Matrix Composites

    Science.gov (United States)

    Halbig, Michael Charles; Singh, Mrityunjay

    2015-01-01

    Silicon carbide (SiC) ceramics and SiC fiber reinforcedSiC ceramic matrix composites (SiCSiC CMCs) offer high payoff as replacements for metals in turbine engine applications due to their lighter weight, higher temperature capability, and lower cooling requirements. Additive manufacturing approaches can offer game changing technologies for the quick and low cost fabrication of parts with much greater design freedom and geometric complexity. Four approaches for developing these materials are presented. The first two utilize low cost 3D printers. The first uses pre-ceramic pastes developed as feed materials which are converted to SiC after firing. The second uses wood containing filament to print a carbonaceous preform which is infiltrated with a pre-ceramic polymer and converted to SiC. The other two approaches pursue the AM of CMCs. The first is binder jet SiC powder processing in collaboration with rp+m (Rapid Prototyping+Manufacturing). Processing optimization was pursued through SiC powder blending, infiltration with and without SiC nano powder loading, and integration of nanofibers into the powder bed. The second approach was laminated object manufacturing (LOM) in which fiber prepregs and laminates are cut to shape by a laser and stacked to form the desired part. Scanning electron microscopy was conducted on materials from all approaches with select approaches also characterized with XRD, TGA, and bend testing.

  13. The effect of ceramic thickness and number of firings on the color of a zirconium oxide based all ceramic system fabricated using CAD/CAM technology

    Science.gov (United States)

    Aras, Meena Ajay

    2011-01-01

    PURPOSE Ceramics have a long history in fixed prosthodontics for achieving optimal esthetics and various materials have been used to improve ceramic core strength. However, there is a lack of information on how color is affected by fabrication procedure. The purpose of this study was to evaluate the effects of various dentin ceramic thicknesses and repeated firings on the color of zirconium oxide all-ceramic system (Lava™) fabricated using CAD/CAM technology. MATERIALS AND METHODS Thirty disc-shaped cores, 12 mm in diameter with a 1 mm thickness were fabricated from zirconium oxide based all ceramic systems (Lava™, 3M ESPE, St Paul, MN, USA) and divided into three groups (n = 10) according to veneering with dentin ceramic thicknesses: as 0.5, 1, or 1.5 mm. Repeated firings (3, 5, 7, or 9) were performed, and the color of the specimens was compared with the color after the initial firing. Color differences among ceramic specimens were measured using a spectrophotometer (VITA Easyshade, VITA Zahnfabrik, Bad Säckingen, Germany) and data were expressed in CIELAB system coordinates. A repeated measures ANOVA and Bonferroni post hoc test were used to analyze the data (n = 10, α=.05). RESULTS L*a*b* values of the ceramic systems were affected by the number of firings (3, 5, 7, or 9 firings) (P<.001) and ceramic thickness (0.5, 1, or 1.5 mm) (P<.001). Significant interactions were present in L*a*b* values between the number of firings and ceramic thickness (P<.001). An increase in number of firings resulted in significant increase in L* values for both 0.5 mm and 1.5 mm thicknesses (P<.01, P=.013); however it decreased for 1 mm thickness (P<.01). The a* values increased for 1 mm and 1.5 mm thicknesses (P<.01), while it decreased for 0.5 mm specimens. The b* values increased significantly for all thicknesses (P<.01, P=.022). As the dentin ceramic thickness increased, significant reductions in L* values (P<.01) were recorded. There were significant increases in both a

  14. Design of LTCC-based Ceramic Structure for Chemical Microreactor

    Directory of Open Access Journals (Sweden)

    D. Belavic

    2012-04-01

    Full Text Available The design of ceramic chemical microreactor for the production of hydrogen needed in portable polymer-electrolyte membrane (PEM fuel cells is presented. The microreactor was developed for the steam reforming of liquid fuels with water into hydrogen. The complex three-dimensional ceramic structure of the microreactor includes evaporator(s, mixer(s, reformer and combustor. Low-temperature co-fired ceramic (LTCC technology was used to fabricate the ceramic structures with buried cavities and channels, and thick-film technology was used to make electrical heaters, temperature sensors and pressure sensors. The final 3D ceramic structure consists of 45 LTCC tapes. The dimensions of the structure are 75 × 41 × 9 mm3 and the weight is about 73 g.

  15. Hardness of resin cement cured under different thickness of lithium disilicate-based ceramic

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xuan; WANG Fu

    2011-01-01

    Background The lithium disilicate-based ceramic is a newly developed all-ceramic material,which is lithium disilicate-based and could be used for fabricating almost all kinds of restorations.The extent of light attenuation by ceramic material was material-dependent.Ceramic materials with different crystal composition or crystalline content would exhibit distinct light-absorbing characteristics.The aim of this study was to analyze the influence of ceramic thickness and light-curing time on the polymerization of a dual-curing resin luting material with a lithium disilicate-based ceramic.Methods A lithium disilicate-based ceramic was used in this study.The light attenuation caused by ceramic with different thickness was determined using a spectral radiometer.The commercial dual-cured resin cement was light-cured directly or through ceramic discs with different thickness (1,2 and 3 mm,respectively) for different times (10,20,30,40,50 and 60 seconds,respectively).The polymerization efficiency of resin cement was expressed in terms as Vickers hardness (VHN) measured after 24 hours storage.Two-way analysis of variance (ANOVA) and Tukey's HSD tests were used to determine differences.Results Intensity of polymerizing light transmitted through ceramic discs was reduced from 584 mW/cm2 to about 216 mW/cm2,80 mW/cm2 and 52 mW/cm2 at thicknesses of 1 mm,2 mm and 3 mm,respectively.Resin cement specimens self-cured alone showed significantly lower hardness values.When resin cement was light-cured through ceramic discs with a thickness of 1 mm,2 mm and 3 mm,no further increasing in hardness values was observed when light-curing time was more than 30 seconds,40 seconds and 60 seconds,respectively.Conclusions Within the limitation of the present study,ceramic thickness and light-curing time had remarkable influence on the polymerization of dual-cured resin cement.When resin cement is light-cured beneath a lithium disilicate ceramic with different thickness,prolonging light

  16. Enhanced luminescence in Er3+-doped chalcogenide glass-ceramics based on selenium

    OpenAIRE

    2013-01-01

    International audience; Rare earth doped glass-ceramics transparent in the infrared region up to 16 µm have been prepared and studied. The enhancement of the emission of Er3+ ions at 1.54 µm with increasing crystallinity was demonstrated in a selenium-based glass-ceramic having a composition of 80GeSe2-20Ga2Se3+1000 ppm Er. The optical transmission, microstructure and luminescence properties of a base glass and glass-ceramics were investigated. Luminescence intensities up to 7 times greater w...

  17. Structural characterization of hollandite-type material intended for the specific containment of cesium

    Energy Technology Data Exchange (ETDEWEB)

    Leinekugel-le-Cocq, A.Y.; Deniard, P.; Jobic, S.; Bart, F.; Evain, M.; Gautier, E

    2004-07-01

    Investigations on the Ba{sub 1}Cs{sub 0.28}Fe{sub 0.82}Al{sub 1.46}Ti{sub 5.72}O{sub 16} hollandite powdered compound, used as potential host for radioactive cesium waste, highlight an incommensurate modulated structure and the presence of an amorphous phase. On XRD pattern, this modulation leads to two wide peaks (2 {theta} =19.5 and 27 angle, {lambda} = 1.54059 A). The space group I4/m(0 0 {gamma}) 0 0 was determined thanks to the X-Ray of single crystal analysis on a simplified Ba{sub 1.16}Al{sub 2.32}Ti{sub 5.68}O{sub 16} material. The electron diffraction confirmed that this result could be transposed to our formulation Ba{sub 1}Cs{sub 0.28}Fe{sub 0.82}Al{sub 1.46}Ti{sub 5.72}O{sub 16}. This material exhibits a distribution of modulation vectors ranging from q = (0 0 0.30) to (0 0 0.48) explaining perfectly the two wide XRD peaks. In addition, an amorphous phase is observed and has been quantified (about 13%wt). (authors)

  18. The Active Sites of a Rod-Shaped Hollandite DeNOx Catalyst.

    Science.gov (United States)

    Hu, Pingping; Schuster, Manfred Erwin; Huang, Zhiwei; Xu, Fei; Jin, Shifeng; Chen, Yaxin; Hua, Weiming; Su, Dang Sheng; Tang, Xingfu

    2015-06-26

    The identification of catalytically active sites (CASs) in heterogeneous catalysis is of vital importance to design and develop improved catalysts, but remains a great challenge. The CASs have been identified in the low-temperature selective catalytic reduction of nitrogen oxides by ammonia (SCR) over a hollandite manganese oxide (HMO) catalyst with a rod-shaped morphology and one-dimensional tunnels. Electron microscopy and synchrotron X-ray diffraction determine the surface and crystal structures of the one-dimensional HMO rods closed by {100} side facets and {001} top facets. A combination of X-ray absorption spectra, molecular probes with potassium and nitric oxide, and catalytic tests reveals that the CASs are located on the {100} side facets of the HMO rods rather than on the top facets or in the tunnels, and hence semi-tunnel structural motifs on the {100} facets are evidenced to be the CASs of the SCR reaction. This work paves the way to further investigate the intrinsic mechanisms of SCR reactions.

  19. Comparative study of physical properties of zirconia based dental ceramics

    OpenAIRE

    Pittayachawan, P.

    2009-01-01

    The aim of this project was to evaluate and compare the mechanical properties of commercial yttria partially stabilized tetragonal zirconia polycrystalline (Y-TZP) ceramics, which have generated interest in restorative dentistry because of their high strength and high resistance to fracture. Mechanical properties of three commercial Y-TZP ceramics (Lava™, Cercon® and Invizion™) were investigated including the biaxial flexural strength, hardness, fatigue, and subcritical crack growth....

  20. Preparation of Glass Ceramic Based on Granulated Slag and Cullet

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The glass-ceramic was prepared on the basis of materials of granulated slag containing high-calcium oxide and cullet.The content of granulated slag ranges from 50%-60%wt in the glass compositions. The samples were analyzed by DTA, SEM and XRD.The results show that the main crystal phase of the glass-ceramic is β-CaSiO3,Which is in scattering fiber or column form.The applying properties have also been measured.

  1. Theoretical and experimental determination of mass attenuation coefficients of lead-based ceramics and their comparison with simulation

    Directory of Open Access Journals (Sweden)

    Vejdani-Noghreiyan Alireza

    2016-01-01

    Full Text Available Mass attenuation coefficient of lead-based ceramics have been measured by experimental methods and compared with theoretical and Monte Carlo simulation results. Lead-based ceramics were prepared using mixed oxide method and the X-ray diffraction analysis was done to evaluate the crystal structure of the produced handmade ceramics. The experimental results show good agreement with theoretical and simulation results. However at two gamma ray energies, small differences between experimental and theoretical results have been observed. By adding other additives to ceramics and observing the changes in the shielding properties such as flexibility, one can synthesize and optimize ceramics as a neutron shield.

  2. Development and evaluation of magnesium oxide-based ceramics for chamber parts in mass-production plasma etching equipment

    Science.gov (United States)

    Kasashima, Yuji; Tsutsumi, Kota; Mitomi, Shinzo; Uesugi, Fumihiko

    2017-06-01

    In mass-production plasma etching equipment, the corrosion of ceramic chamber parts reduces the production yield of LSI and overall equipment effectiveness (OEE) owing to contamination, short useful life, and particle generation. Novel ceramics that can improve the production yield and OEE are highly required. We develop magnesium oxide (MgO)-based ceramics and evaluate them under mass-production plasma etching conditions. The results of this study indicate that the developed MgO-based ceramics with high mechanical properties and low electric resistivity have a higher resistance to corrosion in plasma etching using CF4 gas than Si and conventional ceramic materials such as aluminum oxide and yttrium oxide.

  3. Enhanced luminescence in Er3+-doped chalcogenide glass-ceramics based on selenium

    Science.gov (United States)

    Hubert, Mathieu; Calvez, Laurent; Zhang, Xiang-Hua; Lucas, Pierre

    2013-10-01

    Rare earth doped glass-ceramics transparent in the infrared region up to 16 μm have been prepared and studied. The enhancement of the emission of Er3+ ions at 1.54 μm with increasing crystallinity was demonstrated in a selenium-based glass-ceramic having a composition of 80GeSe2-20Ga2Se3 + 1000 ppm Er. The optical transmission, microstructure and luminescence properties of a base glass and glass-ceramics were investigated. Luminescence intensities up to 7 times greater were obtained in glass-ceramics in comparison to the base glass. These materials are promising candidates for the production of new laser sources in the mid-infrared region.

  4. [Preliminary study of bonding strength between diatomite-based dental ceramic and veneering porcelains].

    Science.gov (United States)

    Lu, Xiao-li; Gao, Mei-qin; Cheng, Yu-ye; Zhang, Fei-min

    2015-04-01

    In order to choose the best veneering porcelain for diatomite-based dental ceramic substrate, the bonding strength between diatomite-based dental ceramics and veneering porcelains was measured, and the microstructure and elements distribution of interface were analyzed. The coefficient of thermal expansion (CTE) of diatomite-based dental ceramics was detected by dilatometry. Three veneering porcelain materials were selected with the best CTE matching including alumina veneering porcelain (group A), titanium porcelain veneering porcelain (group B), and E-max veneering porcelain (group C). Shear bonding strength was detected. SEM and EDS were used to observe the interface microstructure and element distribution. Statistical analysis was performed using SPSS 17.0 software package. The CTE of diatomite-based dental ceramics at 25-500 degrees centigrade was 8.85×10-6K-1. The diatomite-based substrate ceramics combined best with group C. Shear bonding strength between group A and C and group B and C both showed significant differences(Pdiatomite-based substrate ceramics combines better with E-max porcelain veneer.

  5. Effects of Starch on Properties of Alumina-based Ceramic Cores

    Directory of Open Access Journals (Sweden)

    LI Fengguang

    2016-12-01

    Full Text Available In order to improve the poor leachability of alumina-based ceramic cores, different amount of starch was added to the specimens as pore former. Alumina-based ceramic cores were prepared by hot injection technology using corundum powder as base material, paraffin wax and beeswax as plasticizer, silica powder and magnesium oxide powder as mineralizing agent, wherein the parameters of the hot injection process were as follows:temperature of the slurry was 90℃, hot injection pressure was 0.5 MPa and holding time was 25 s. The effects of starch content on the properties of alumina-based ceramic cores were studied and discussed. The results indicate that during sintering period, the loss of starch in the specimens makes porosity of the alumina-based ceramic cores increase. When starch content increases, the room-temperature flexural strength of the ceramic cores reduces and the apparent porosity increases; the volatile solvent increases and the bulk density decreases. After being sintered at 1560℃ for 2.5 h, room-temperature flexural strength of the alumina-based ceramic cores with starch content of 8%(mass fraction is 24.8 MPa, apparent porosity is 47.98% when the volatile solvent is 1.92 g/h and bulk density is 1.88 g/cm3, the complex properties are optimal.

  6. Improving the oxidation resistance of diboride-based ceramics

    Science.gov (United States)

    Kazemzadeh Dehdashti, Maryam

    Oxidation behavior has restricted the development of ZrB2-based ceramics for aerospace and hypersonic flight vehicles applications. The research presented in this dissertation focuses on the effect of transition metal (TM) additives on oxidation behavior of ZrB2 ceramics. In the first stage of the research, the effect of Nb additions on the morphology of the oxide particles and stability of the protective B2O3 glassy layer, which formed on the top surface during oxidation, was investigated. Addition of Nb increased the thickness of the glassy layer and, as a result, improved the oxidation resistance of ZrB2 after oxidation at 1500°C. Next, the oxidation behavior of nominally pure ZrB2 and (Zr,W)B 2 after oxidation at temperatures ranging from 800 to 1600°C was studied. Two oxidation stages before and after significant evaporation of B2O3 at about 1100°C were recognized for nominally pure ZrB2. Higher stability for the WO3-B2O 3 glassy layer compared to pure B2O3 resulted in a shift in the onset of the second oxidation regime toward higher temperatures for (Zr,W)B2 specimens and resulted in higher oxidation resistance for (Zr,W)B2 compared to nominally pure ZrB2. In the third stage of the research, the effects of TM-oxides such as WO3, Nb2O5, or ZrO2 on weight loss and structure of B2O3 glasses was studied. Thermogravimetric analysis performed on (TM-oxide)-B2O3 glasses indicated that TM-oxide additions reduced the evaporation of B2O3. Since no change in the structure of the glasses was detected, it was concluded that the increased stability of (TM-oxide)-B2O3 glasses compared to pure B2O3 was due to the lower activity of B2O3 in (TM-oxide)-B2O3 glasses. Finally, comparison of the effects of W, Mo, or Nb on oxidation behavior of ZrB2 at 1600°C showed that Mo and Nb were the most effective additives for improving the oxidation resistance of ZrB2.

  7. Strength and corrosion behavior of SiC - based ceramics in hot coal combustion environments

    Energy Technology Data Exchange (ETDEWEB)

    Breder, K.; Parten, R.J. [Oak Ridge National Lab., TN (United States)

    1996-08-01

    As part of an effort to evaluate the use of advanced ceramics in a new generation of coal-fired power plants, four SiC-based ceramics have been exposed to corrosive coal slag in a laboratory furnace and two pilot scale combustors. Initial results indicate that the laboratory experiments are valuable additions to more expensive pilot plant experiments. The results show increased corrosive attack with increased temperature, and that only slight changes in temperature may significantly alter the degree of strength degradation due to corrosive attack. The present results are part of a larger experimental matrix evaluating the behavior of ceramics in the coal combustion environment.

  8. Intercalated Nanocomposites Based on High-Temperature Superconducting Ceramics and Their Properties

    Directory of Open Access Journals (Sweden)

    Sevan Davtyan

    2009-12-01

    Full Text Available High temperature superconducting (SC nanocomposites based on SC ceramics and various polymeric binders were prepared. Regardless of the size of the ceramics’ grains, the increase of their amount leads to an increase of resistance to rupture and modulus and a decrease in limiting deformation, whereas an increase in the average ceramic grain size worsens resistance properties. The SC, thermo-chemical, mechanical and dynamic-mechanical properties of the samples were investigated. Superconducting properties of the polymer ceramic nanocomposites are explained by intercalation of macromolecule fragments into the interstitial layer of the ceramics’ grains. This phenomenon leads to a change in the morphological structure of the superconducting nanocomposites.

  9. Alumina-based Ceramic Material for High-voltage Ceramic Substrate

    Directory of Open Access Journals (Sweden)

    S. R. Sangawar

    2006-04-01

    Full Text Available The paper presents the study of the particle size distribution, surface area and their effecton sintering of alumina (Al2O3 using additives such as magnesium oxide (MgO and silica (SiO2,so that the samples could be sintered to high relative density (~ 97.43 % with controlled graingrowth. However, the use of MgO along with SiO2 on Al2O3 produced the powder compactshaving high Green density, sintered density with minimum porosity to achieve high dielectricstrength ceramic material, so that material can be used for high-voltage insulator applications.

  10. An Experimental Study on Mechanical Modeling of Ceramics Based on Microstructure

    Directory of Open Access Journals (Sweden)

    Ya-Nan Zhang

    2015-11-01

    Full Text Available The actual grinding result of ceramics has not been well predicted by the present mechanical models. No allowance is made for direct effects of materials microstructure and almost all the mechanical models were obtained based on crystalline ceramics. In order to improve the mechanical models of ceramics, surface grinding experiments on crystalline ceramics and non-crystalline ceramics were conducted in this research. The normal and tangential grinding forces were measured to calculate single grit force and specific grinding energy. Grinding surfaces were observed. For crystalline alumina ceramics, the predictive modeling of normal force per grit fits well with the experimental result, when the maximum undeformed chip thickness is less than a critical depth, which turns out to be close to the grain size of alumina. Meanwhile, there is a negative correlation between the specific grinding energy and the maximum undeformed chip thickness. With the decreasing maximum undeformed chip thickness, the proportions of ductile removal and transgranular fracture increase. However, the grinding force models are not applicable for non-crystalline ceramic fused silica and the specific grinding energy fluctuates irregularly as a function of maximum undeformed chip thickness seen from the experiment.

  11. Structures and properties of alumina-based ceramic for reconstructive oncology

    Science.gov (United States)

    Grigoriev, M. V.; Kulkov, S. N.

    2016-08-01

    The microstructure of alumina ceramics based on powders with a varying grain size has been investigated. Both commercial alumina powders and those fabricated by denitration of aluminum salts in high-frequency discharge plasma were used. It is shown that the variation of the sintering temperature and morphology of the initial powders of the particles leads to a change of the pore structure of ceramics from pore isolated clusters to a structure consisting of a ceramic skeleton and a large pore space. Changing the type of pore structure occurs at about 50% of porosity. The ceramic pore size distribution is bimodal. Dependencies final density vs initial density are linear; at the same time with increasing temperature, inclination of changes from positive to negative, indicating the change of sealing mechanisms. Extrapolation of these curves showed that they intersect with the values of density of about 2 g/cm3, which indicates the possibility of producing non-shrink ceramics. It is shown that the strength increases with increasing nanocrystalline alumina content in powder mixture. A change in the character the pore structure is accompanied by a sharp decrease in strength, which corresponds to the percolation transition in ceramics. These results showed that it is possible to obtain ceramic materials with the structure and properties similar to natural bone.

  12. Aqueous dispersion of red clay-based ceramic powder with the addition of starch

    Directory of Open Access Journals (Sweden)

    Maria Victoria Alcantar Umaran

    2013-04-01

    Full Text Available The optimum dispersion and rheological properties of red clay-based ceramic suspension loaded with unary and binary starch were investigated in aqueous medium. The aqueous ceramic suspension was prepared consisting of red clay, quartz, feldspar, and distilled water. Using a polyelectrolyte dispersant (Darvan 821A, the ternary ceramic powder was initially optimized to give the smallest average particle size at 0.8 wt. (% dispersant dosage as supported by sedimentation test. This resulted into an optimum high solid loading of 55 wt. (%. The addition of either unary or binary starches to the optimized ceramic slurry increased the viscosity but maintained an acceptable fluidity. The mechanism of such viscosity increase was found to be due to an adsorption of starch granules onto ceramic surfaces causing tolerable agglomeration. Correspondingly, the rheological evaluations showed that the flow behaviors of all starch-loaded ceramic slurries can be described using Herschel-Bulkley model. The parameters from this model indicated that all ceramic slurries loaded with starch are shear thinning that is required for direct casting process.

  13. X-ray absorption fine structure analysis of molybdenum added to BaTiO3-based ceramics used for multilayer ceramic capacitors

    Science.gov (United States)

    Ogata, Yoichiro; Shimura, Tetsuo; Ryu, Minoru; Iwazaki, Yoshiki

    2017-04-01

    The effect of slight molybdenum doping of perovskite-type BaTiO3-based ceramics on the reliability of a multilayer ceramic capacitor (MLCC) and on the valence state of molybdenum in the BaTiO3-based ceramics has been investigated by highly accelerated lifetime tests and X-ray absorption fine structure analysis. The molybdenum added to the BaTiO3-based ceramics is located at Ti sites and improves the highly accelerated lifetime and lowers the initial dielectric resistivity in MLCCs. Through sintering in a reducing atmosphere, which is an important process in the fabrication of BaTiO3-based MLCCs, the oxidation state of the molybdenum added could be adjusted from +6 to a value close to +4.

  14. Research Progress on Preparation for Biomass-based SiC Ceramic

    Directory of Open Access Journals (Sweden)

    CUI He-shuai

    2017-08-01

    Full Text Available Silicon carbide (SiC ceramics prepared by the conventional process has excellent properties and wide application prospects, but the increased cost of high-temperature preparation process restricts its further development. In contrast, the abundant porous structure of biomass makes itself to be ideal replacement of SiC ceramic prepared at low temperature. This paper reviewed the structure characteristics, preparation methods, pyrolysis mechanism and influence parameters of biomass-based SiC ceramic, and eventually explored the current problems and development trends of the pretreatment of carbon source and silicon source, the pyrolysis process and the application research on the preparation for biomass-based SiC ceramic.

  15. Practice-based clinical evaluation of metal-ceramic and zirconia molar crowns: 3-year results.

    Science.gov (United States)

    Rinke, S; Schäfer, S; Lange, K; Gersdorff, N; Roediger, M

    2013-03-01

    This practice-based study evaluates the clinical performance of conventionally luted metal-ceramic and zirconia molar crowns fabricated with pronounced anatomical core design and a prolonged cooling period of the veneering porcelain. Fifty-three patients were treated from 07/2008 until 07/2009 with either metal-ceramic crowns (MCC) (high-noble alloy + low-fusing porcelain) or zirconia crowns (Cercon System, DeguDent, Germany). Forty-nine patients (30 women/19 men) with 100 restorations (metal-ceramic: 48/zirconia: 52, mean observational period: 36·5 ± 6 months) participated in a clinical follow-up examination and were included in the study. Time-dependent survival (in situ criteria), success (event-free restorations) and chipping rates (defects of the veneering ceramics) were calculated according to the Kaplan-Meier method and analysed in relation to the crown fabrication technique, using a Cox regression model (P zirconia: 2) were recorded (survival rate after 3 years: metal-ceramic: 97·6%, zirconia: 95·2%). Of the metal-ceramic restorations, 90·9% remained event-free (two ceramic fractures, one endodontic treatment), whereas the success rate for the zirconia was 86·8% (two ceramic fractures, one endodontic treatment, one secondary caries). No significant differences in survival (P = 0·53), success (P = 0·49) and ceramic fracture rates (P = 0·57) were detected. The combination of a pronounced anatomical core design and a modified firing of the veneering porcelain for the fabrication of zirconia molar crowns resulted in a 3-year survival, success and chipping rate comparable to MCC.

  16. Improved performance of diatomite-based dental nanocomposite ceramics using layer-by-layer assembly

    Directory of Open Access Journals (Sweden)

    Lu X

    2012-04-01

    Full Text Available Xiaoli Lu1,2, Yang Xia1, Mei Liu1, Yunzhu Qian3, Xuefeng Zhou4, Ning Gu4, Feimin Zhang1,41Institute of Stomatology, Nanjing Medical University, Nanjing, 2Nantong Stomatological Hospital, Nantong, 3Center of Stomatology, The Second Affiliated Hospital of Suzhou University, Suzhou, 4Suzhou Institute, Southeast University, Suzhou, People's Republic of ChinaAbstract: To fabricate high-strength diatomite-based ceramics for dental applications, the layer-by-layer technique was used to coat diatomite particles with cationic [poly(allylamine hydrochloride] and anionic [poly(sodium 4-styrenesulfonate] polymers to improve the dispersion and adsorption of positively charged nano-ZrO2 (zirconia as a reinforcing agent. The modified diatomite particles had reduced particle size, narrower size distribution, and were well dispersed, with good adsorption of nano-ZrO2. To determine the optimum addition levels for nano-ZrO2, ceramics containing 0, 20, 25, 30, and 35 wt% nano-ZrO2 were sintered and characterized by the three-point bending test and microhardness test. In addition to scanning electron microscopy, propagation phase-contrast synchrotron X-ray microtomography was used to examine the internal structure of the ceramics. The addition of 30 wt% nano-ZrO2 resulted in the highest flexural strength and fracture toughness with reduced porosity. Shear bond strength between the core and veneer of our diatomite ceramics and the most widely used dental ceramics were compared; the shear bond strength value for the diatomite-based ceramics was found to be significantly higher than for other groups (P < 0.05. Our results show that diatomite-based nanocomposite ceramics are good potential candidates for ceramic-based dental materials.Keywords: layer-by-layer, diatomite, nanoceramics, zirconia (ZrO2, dental materials

  17. Study on Microstructure of Alumina Based Rare Earth Ceramic Composite

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Analysis techniques such as SEM, TEM and EDAX were used to investigate the microstructure of rare earth reinforced Al2O3/(W, Ti)C ceramic composite. Chemical and physical compatibility of the composite was analyzed and interfacial microstructure was studied in detail. It is found that both Al2O3 and (W, Ti)C phases are interlaced with each other to form the skeleton structure in the composite. A small amount of pores and glass phases are observed inside the material which will inevitably influence the physical and mechanical property of the composite. Thermal residual stresses resulted from thermal expansion mismatch can then lead to the emergence of dislocations and microcracks. Interfaces and boundaries of different types are found to exist inside the Al2O3/(W, Ti)C rare earth ceramic composite, which is concerned with the addition of rare earth element and the extent of solid solution of ceramic phases.

  18. Virus removal in ceramic depth filters based on diatomaceous earth.

    Science.gov (United States)

    Michen, Benjamin; Meder, Fabian; Rust, Annette; Fritsch, Johannes; Aneziris, Christos; Graule, Thomas

    2012-01-17

    Ceramic filter candles, based on the natural material diatomaceous earth, are widely used to purify water at the point-of-use. Although such depth filters are known to improve drinking water quality by removing human pathogenic protozoa and bacteria, their removal regarding viruses has rarely been investigated. These filters have relatively large pore diameters compared to the physical dimension of viruses. However, viruses may be retained by adsorption mechanisms due to intermolecular and surface forces. Here, we use three types of bacteriophages to investigate their removal during filtration and batch experiments conducted at different pH values and ionic strengths. Theoretical models based on DLVO-theory are applied in order to verify experimental results and assess surface forces involved in the adsorptive process. This was done by calculation of interaction energies between the filter surface and the viruses. For two small spherically shaped viruses (MS2 and PhiX174), these filters showed no significant removal. In the case of phage PhiX174, where attractive interactions were expected, due to electrostatic attraction of oppositely charged surfaces, only little adsorption was reported in the presence of divalent ions. Thus, we postulate the existence of an additional repulsive force between PhiX174 and the filter surface. It is hypothesized that such an additional energy barrier originates from either the phage's specific knobs that protrude from the viral capsid, enabling steric interactions, or hydration forces between the two hydrophilic interfaces of virus and filter. However, a larger-sized, tailed bacteriophage of the family Siphoviridae was removed by log 2 to 3, which is explained by postulating hydrophobic interactions.

  19. Gas Sensors Based on Ceramic p-n Heterocontacts

    Energy Technology Data Exchange (ETDEWEB)

    Seymen Murat Aygun

    2004-12-19

    Ceramic p-n heterocontacts based on CuO/ZnO were successfully synthesized and a systematic study of their hydrogen sensitivity was conducted. The sensitivity and response rates of CuO/ZnO sensors were studied utilizing current-voltage, current-time, and impedance spectroscopy measurements. The heterocontacts showed well-defined rectifying characteristics and were observed to detect hydrogen via both dc and ac measurements. Surface coverage data were derived from current-time measurements which were then fit to a two-site Langmuir adsorption model quite satisfactorily. The fit suggested that there should be two energetically different adsorption sites in the system. The heterocontacts were doped in an attempt to increase the sensitivity and the response rate of the sensor. First, the effects of doping the p-type (CuO) on the sensor characteristics were investigated. Doping the p-type CuO with both acceptor and isovalent dopants greatly improved the hydrogen sensitivity. The sensitivity of pure heterocontact observed via I-V measurements was increased from {approx}2.3 to {approx}9.4 with Ni doping. Dopants also enhanced the rectifying characteristics of the heterocontacts. Small amounts of Li addition were shown to decrease the reverse bias (saturation) current to 0.2 mA at a bias level of -5V. No unambiguous trends were observed between the sensitivity, the conductivity, and the density of the samples. Comparing the two phase microstructure to the single phase microstructure there was no dramatic increase in the sensitivity. Kinetic studies also confirmed the improved sensor characteristics with doping. The dopants decreased the response time of the sensor by decreasing the response time of one of the adsorption sites. The n-type ZnO was doped with both acceptor and donor dopants. Li doping resulted in the degradation of the p-n junction and the response time of the sensor. However, the current-voltage behavior of Ga-doped heterocontacts showed the best rectifying

  20. Gas Sensors Based on Ceramic p-n Heterocontacts

    Energy Technology Data Exchange (ETDEWEB)

    Aygun, Seymen Murat [Iowa State Univ., Ames, IA (United States)

    2005-01-01

    Ceramic p-n heterocontacts based on CuO/ZnO were successfully synthesized and a systematic study of their hydrogen sensitivity was conducted. The sensitivity and response rates of CuO/ZnO sensors were studied utilizing current-voltage, current-time, and impedance spectroscopy measurements. The heterocontacts showed well-defined rectifying characteristics and were observed to detect hydrogen via both dc and ac measurements. Surface coverage data were derived from current-time measurements which were then fit to a two-site Langmuir adsorption model quite satisfactorily. The fit suggested that there should be two energetically different adsorption sites in the system. The heterocontacts were doped in an attempt to increase the sensitivity and the response rate of the sensor. First, the effects of doping the p-type (CuO) on the sensor characteristics were investigated. Doping the p-type CuO with both acceptor and isovalent dopants greatly improved the hydrogen sensitivity. The sensitivity of pure heterocontact observed via I-V measurements was increased from ~2.3 to ~9.4 with Ni doping. Dopants also enhanced the rectifying characteristics of the heterocontacts. Small amounts of Li addition were shown to decrease the reverse bias (saturation) current to 0.2 mA at a bias level of -5V. No unambiguous trends were observed between the sensitivity, the conductivity, and the density of the samples. Comparing the two phase microstructure to the single phase microstructure there was no dramatic increase in the sensitivity. Kinetic studies also confirmed the improved sensor characteristics with doping. The dopants decreased the response time of the sensor by decreasing the response time of one of the adsorption sites. The n-type ZnO was doped with both acceptor and donor dopants. Li doping resulted in the degradation of the p-n junction and the response time of the sensor. However, the current-voltage behavior of Ga-doped heterocontacts showed the best rectifying characteristics

  1. Characterization of composite materials based on cement-ceramic powder blended binder

    Science.gov (United States)

    Kulovaná, Tereza; Pavlík, Zbyšek

    2016-06-01

    Characterization of newly developed composite mortars with incorporated ceramic powder coming from precise brick cutting as partial Portland cement replacement up to 40 mass% is presented in the paper. Fine ceramic powder belongs to the pozzolanic materials. Utilization of pozzolanic materials is accompanied by lower request on energy needed for Portland clinker production which generally results in lower production costs of blended binder and lower CO2 emission. In this paper, the ceramic powder is used in cement based mortar composition in amount of 8, 16, 24, 32, and 40 mass% of cement. Chemical composition of ceramic powder is analyzed by X-Ray Fluorescence and X-Ray Diffraction. The particle size distribution of ceramics is accessed on laser diffraction principle. For 28 days cured mortar samples, basic physical and mechanical properties are experimentally determined. The obtained results demonstrate that ceramic powder has potential to replace a part of Portland cement in composition of cement based composites and to reduce negative environmental impact of their production.

  2. Stability of Chromium Carbide/Chromium Oxide Based Porous Ceramics in Supercritical Water

    Science.gov (United States)

    Dong, Ziqiang

    This research was aimed at developing porous ceramics as well as ceramic-metal composites that can be potentially used in Gen-IV supercritical water reactors (SCWR). The research mainly includes two parts: 1) fabricating and engineering the porous ceramics and porous ceramic-metal composite; 2) Evaluating the stability of the porous ceramics in SCW environments. Reactive sintering in carbonaceous environments was used to fabricate porous Cr3C2/Cr2O3-based ceramic. A new process consisting of freeze casting and reactive sintering has also been successfully developed to fabricate highly porous Cr3C 2 ceramics with multiple interconnected pores. Various amounts of cobalt powders were mixed with ceramic oxides in order to modify the porous structure and property of the porous carbide obtained by reactive sintering. The hardness of the M(Cr,Co)7C3-Co composite has been evaluated and rationalized based on the solid solution of cobalt in the ceramic phase, the composite effect of soft Co metal and the porous structure of the ceramic materials. Efforts have also been made in fabricating and evaluating interpenetrating Cr3C2-Cu composites formed by infiltrating liquid copper into porous Cr3C2. The corrosion evaluation mainly focused on assessing the stability of porous Cr3C2 and Cr2O3 under various SCW conditions. The corrosion tests showed that the porous Cr3C 2 is stable in SCW at temperatures below 425°C. However, cracking and disintegrating of the porous Cr3C2 occurred when the SCW temperature increased above 425°C. Mechanisms of the corrosion attack were also investigated. The porous Cr2O3 obtained by oxidizing the porous Cr3C2 was exposed to various SCW environments. It was found that the stability of Cr 2O 3 was dependent on its morphology and the SCW testing conditions. Increasing SCW temperature increased the dissociation rate of the Cr2O 3. Adding proper amount of Y2O3 can increase the stability of the porous Cr2O3 in SCW. It was also concluded that decreasing

  3. Radiation stability test on multiphase glass ceramic and crystalline ceramic waste forms

    Science.gov (United States)

    Tang, Ming; Kossoy, Anna; Jarvinen, Gordon; Crum, Jarrod; Turo, Laura; Riley, Brian; Brinkman, Kyle; Fox, Kevin; Amoroso, Jake; Marra, James

    2014-05-01

    A radiation stability study was performed on glass ceramic and crystalline ceramic waste forms. These materials are candidate host materials for immobilizing alkali/alkaline earth (Cs/Sr-CS) + lanthanide (LN) + transition metal (TM) fission product waste streams from nuclear fuel reprocessing. In this study, glass ceramics were fabricated using a borosilicate glass as a matrix in which to incorporate CS/LN/TM combined waste streams. The major phases in these multiphase materials are powellite, oxyaptite, pollucite, celsian, and durable residual glass phases. Al2O3 and TiO2 were combined with these waste components to produce multiphase crystalline ceramics containing hollandite-type phases, perovskites, pyrochlores and other minor metal titanate phases. For the radiation stability test, selected glass ceramic and crystalline ceramic samples were exposed to different irradiation environments including low fluxes of high-energy (∼1-5 MeV) protons and alpha particles generated by an ion accelerator, high fluxes of low-energy (hundreds of keV) krypton particles generated by an ion implanter, and in-situ electron irradiations in a transmission electron microscope. These irradiation experiments were performed to simulate self-radiation effects in a waste form. Ion irradiation-induced microstructural modifications were examined using X-ray diffraction and transmission electron microscopy. Our preliminary results reveal different radiation tolerance in different crystalline phases under various radiation damage environments. However, their stability may be rate dependent which may limit the waste loading that can be achieved.

  4. Full Ceramic Fuel Cells Based on Strontium Titanate Anodes, An Approach Towards More Robust SOFCs

    DEFF Research Database (Denmark)

    Holtappels, Peter; Irvine, J.T.S.; Iwanschitz, B.

    2013-01-01

    The persistent problems with Ni-YSZ cermet based SOFCs, with respect to redox stability and tolerance towards sulfur has stimulated the development of a full ceramic cell based on strontium titanate(ST)- based anodes and anode support materials, within the EU FCH JU project SCOTAS-SOFC. Three...

  5. A practice-based research network on the survival of ceramic inlay/onlay restorations

    NARCIS (Netherlands)

    Collares, K.; Correa, M.B.; Laske, M.; Kramer, E.; Reiss, B.; Moraes, R.R.; Huysmans, M.C.; Opdam, N.J.

    2016-01-01

    OBJECTIVE: To evaluate prospectively the longevity of ceramic inlay/onlay restorations placed in a web-based practice-based research network and to investigate risk factors associated with restoration failures. MATERIALS AND METHODS: Data were collected by a practice-based research network called

  6. Potassium Sodium Niobate-Based Lead-Free Piezoelectric Multilayer Ceramics Co-Fired with Nickel Electrodes

    Directory of Open Access Journals (Sweden)

    Shinichiro Kawada

    2015-11-01

    Full Text Available Although lead-free piezoelectric ceramics have been extensively studied, many problems must still be overcome before they are suitable for practical use. One of the main problems is fabricating a multilayer structure, and one solution attracting growing interest is the use of lead-free multilayer piezoelectric ceramics. The paper reviews work that has been done by the authors on lead-free alkali niobate-based multilayer piezoelectric ceramics co-fired with nickel inner electrodes. Nickel inner electrodes have many advantages, such as high electromigration resistance, high interfacial strength with ceramics, and greater cost effectiveness than silver palladium inner electrodes. However, widely used lead zirconate titanate-based ceramics cannot be co-fired with nickel inner electrodes, and silver palladium inner electrodes are usually used for lead zirconate titanate-based piezoelectric ceramics. A possible alternative is lead-free ceramics co-fired with nickel inner electrodes. We have thus been developing lead-free alkali niobate-based multilayer ceramics co-fired with nickel inner electrodes. The normalized electric-field-induced thickness strain (Smax/Emax of a representative alkali niobate-based multilayer ceramic structure with nickel inner electrodes was 360 pm/V, where Smax denotes the maximum strain and Emax denotes the maximum electric field. This value is about half that for the lead zirconate titanate-based ceramics that are widely used. However, a comparable value can be obtained by stacking more ceramic layers with smaller thicknesses. In the paper, the compositional design and process used to co-fire lead-free ceramics with nickel inner electrodes are introduced, and their piezoelectric properties and reliabilities are shown. Recent advances are introduced, and future development is discussed.

  7. The friction and wear of ceramic/ceramic and ceramic/metal combinations in sliding contact

    Science.gov (United States)

    Sliney, Harold E.; Dellacorte, Christopher

    1994-01-01

    The tribological characteristics of ceramics sliding on ceramics are compared to those of ceramics sliding on a nickel-based turbine alloy. The friction and wear of oxide ceramics and silicon-based ceramics in air at temperatures from room ambient to 900 C (in a few cases to 1200 C) were measured for a hemispherically-tipped pin on a flat sliding contact geometry. In general, especially at high temperature, friction and wear were lower for ceramic/metal combinations than for ceramic/ceramic combinations. The better tribological performance for ceramic/metal combinations is attributed primarily to the lubricious nature of the oxidized surface of the metal.

  8. Crystallisation Kinetics of a β-Spodumene-Based Glass Ceramic

    Directory of Open Access Journals (Sweden)

    Oscar Rubem Klegues Montedo

    2012-01-01

    Full Text Available LZSA (Li2O-ZrO2-SiO2-Al2O3 glass ceramic system has shown high potential to obtain LTCC laminate tapes at low sintering temperature (<1000°C for several applications, such as screen-printed electronic components. Furthermore, LZSA glass ceramics offer interesting mechanical, chemical, and thermal properties, which make LZSA also a potential candidate for fabricating multilayered structures processed by Laminated Objects Manufacturing (LOM technology. The crystallization kinetics of an LZSA glass ceramic with a composition of 16.9Li2O⋅5.0ZrO2⋅65.1SiO2⋅8.6Al2O3 was investigated using nonisothermal methods by differential thermal analysis and scanning electronic microscopy. Apparent activation energy for crystallization was found to be in the 274–292 kJ⋅mol−1 range, and an Avrami parameter n of 1 was obtained that is compared very favorably with SEM observations.

  9. Zirconia-Based Powders Produced by Plasma-Spray Pyrolisys and Properties of Sintered Ceramics

    Science.gov (United States)

    Kulkov, S. N.; Buyakova, S.; Gömze, L. A.

    2017-01-01

    It have been studied zirconia-based powders and sintered ceramic. It was shown that in the porous structure of zirconia-based ceramics there is a critical value of porosity the material divides into two sub-systems, being variously deformable under external loading. It have been shown that m-phase in ZrO2 is formed due to increase in the microdistortion level which destabilizes the nanocrystalline t phase. It has been found out the correlation between the sizes of crystallites and porosity, which associated with transition of the isolated porous structure to the continuous one and the porosity of 20%, corresponds to the first percolation threshold.

  10. Fractographic features of glass-ceramic and zirconia-based dental restorations fractured during clinical function.

    Science.gov (United States)

    Oilo, Marit; Hardang, Anne D; Ulsund, Amanda H; Gjerdet, Nils R

    2014-06-01

    Fractures during clinical function have been reported as the major concern associated with all-ceramic dental restorations. The aim of this study was to analyze the fracture features of glass-ceramic and zirconia-based restorations fractured during clinical use. Twenty-seven crowns and onlays were supplied by dentists and dental technicians with information about type of cement and time in function, if available. Fourteen lithium disilicate glass-ceramic restorations and 13 zirconia-based restorations were retrieved and analyzed. Fractographic features were examined using optical microscopy to determine crack initiation and crack propagation of the restorations. The material comprised fractured restorations from one canine, 10 incisors, four premolars, and 11 molars. One crown was not categorized because of difficulty in orientation of the fragments. The results revealed that all core and veneer fractures initiated in the cervical margin and usually from the approximal area close to the most coronally placed curvature of the margin. Three cases of occlusal chipping were found. The margin of dental all-ceramic single-tooth restorations was the area of fracture origin. The fracture features were similar for zirconia, glass-ceramic, and alumina single-tooth restorations. Design features seem to be of great importance for fracture initiation.

  11. Development and sintering of alumina based mixed oxide ceramic products for sensor applications in petroleum industries

    Energy Technology Data Exchange (ETDEWEB)

    Yadava, Y.P.; Muniz, L.B.; Aguiar, L.A.R.; Sanguinetti Ferreira, R.A. [Departamento de Engenharia Mecanica, Universidade Federal de Pernambuco, CEP 50741-530, Recife-PE (Brazil); Albino Aguiar, J. [Departamento de Fisica, Universidade Federal de Pernambuco, CEP 50670-901 Recife-PE (Brazil)

    2005-07-01

    In petroleum production, different types of sensors are required to monitor temperature, pressure, leakage of inflammable gases, etc. These sensors work in very hostile environmental conditions and frequently suffer from abrasion and corrosion problems. Presently perovskite oxide based ceramic materials are increasingly being used for such purposes, due to their highly inert behavior in hostile environment. In the present work, we have developed and characterized alumina based complex perovskite oxide ceramics, Ba{sub 2}AlSnO{sub 5.5}. These ceramics were prepared by solid state reaction process and produced in the form of circular discs by uniaxial pressure compaction technique. Green ceramic bodies were sintered at different sintering temperatures (1200 to 1500 deg. C) in air atmosphere. Structural and microstructural characteristics of sintered Ba{sub 2}AlMO{sub 5.5} were studied by XRD and SEM techniques. Mechanical properties were tested by Vickers microhardness tests. Ceramics sintered in the temperature range 1300 deg. C 1400 deg. C presented best results in terms of microstructural characteristics and mechanical performance. (authors)

  12. Clinical performance of a lithia disilicate-based core ceramic for three-unit posterior FPDs.

    Science.gov (United States)

    Esquivel-Upshaw, Josephine F; Anusavice, Kenneth J; Young, Henry; Jones, Jack; Gibbs, Charles

    2004-01-01

    The purpose of this research project was to determine the clinical success rate of a lithia disilicate-based core ceramic for use in posterior fixed partial dentures (FPD) as a function of bite force, cement type, connector height, and connector width. Thirty ceramic FPD core frameworks were prepared using a heat-pressing technique and a lithia disilicate-based core ceramic. The maximum clenching force was measured for each patient prior to tooth preparation. Connector height and width were measured for each FPD. Patients were recalled yearly after cementation for 2 years and evaluated using 11 clinical criteria. All FPDs were examined by two independent clinicians, and rankings from 1 to 4 were made for each criterion (4 = excellent; 1 = unacceptable). Two of the 30 ceramic FPDs fractured within the 2-year evaluation period, representing a 93% success rate. One fracture was associated with a low occlusal force and short connector height (2.9 mm). The other fracture was associated with the greatest occlusal force (1,031 N) and adequate connector height. All criteria were ranked good to excellent during the 2-year recall for all remaining FPDs. The performance of the experimental core ceramic in posterior FPDs was promising, with only a 7% fracture rate after 2 years. Because of the limited sample size, it is not possible to identify the maximum clenching force that is allowable to prevent fracture caused by interocclusal forces.

  13. Effect of Microwave Heating on Infrared Radiation Properties of Cordierite-Ferrites Based Composite Ceramics

    Institute of Scientific and Technical Information of China (English)

    LU; Lei; FAN; Xi’an; HU; Xiaoming; ZHANG; Jianyi

    2015-01-01

    The cordierite-ferrites based infrared radiation composite materials were synthesized with Fe2O3, Mn O2, Cu O, Co2O3, and Mg2Al4Si5O18 powders as raw materials via microwave heating. The cordierite-ferrites based composite ceramics could be obtained via microwave heating at 1173 K for 1 h or 1473 K for 10 min, respectively. The lower synthesis temperature or the shorter heating time results in the smaller grain size of the composite ceramics obtained by microwave heating. The interplanar distance of cordierite becomes greater after microwave heating, indicating that the doping effect of transitional metal oxides on the cordierite is more efficient in microwave heating. The infrared radiation composite ceramics synthesized by microwave heating at 1473 K for 1 h exhibit the maximum emissivity of 0.9 in the band range of 6-8 μm at 1073 K.

  14. Low voltage varistor ceramics based on SnO2

    Indian Academy of Sciences (India)

    S R Dhage; V Ravi; O B Yang

    2007-12-01

    The nonlinear current ()–voltage () characteristics of tin dioxide doped with either Nb2O5 and CoO or Sb2O3 and CoO show promising values of nonlinear coefficient () values (∼11) with low breakdown voltages (B, ∼40 V mm-1). The pentavalent antimony or niobium acts as donor and increases the electronic conductivity. The crucial parameter for obtaining low breakdown voltage is the grain size, which depends upon sintering duration and temperature of these oxide ceramics.

  15. Construction Of A Piezoelectric-Based Resonance Ceramic Pressure Sensor Designed For High-Temperature Applications

    Directory of Open Access Journals (Sweden)

    Belavič Darko

    2015-09-01

    Full Text Available In this work the design aspects of a piezoelectric-based resonance ceramic pressure sensor made using low-temperature co-fired ceramic (LTCC technology and designed for high-temperature applications is presented. The basic pressure-sensor structure consists of a circular, edge-clamped, deformable diaphragm that is bonded to a ring, which is part of the rigid ceramic structure. The resonance pressure sensor has an additional element – a piezoelectric actuator – for stimulating oscillation of the diaphragm in the resonance-frequency mode. The natural resonance frequency is dependent on the diaphragm construction (i.e., its materials and geometry and on the actuator. This resonance frequency then changes due to the static deflection of the diaphragm caused by the applied pressure. The frequency shift is used as the output signal of the piezoelectric resonance pressure sensor and makes it possible to measure the static pressure. The characteristics of the pressure sensor also depend on the temperature, i.e., the temperature affects both the ceramic structure (its material and geometry and the properties of the actuator. This work is focused on the ceramic structure, while the actuator will be investigated later.

  16. Biomimetic synthesis of cellular SiC based ceramics from plant precursor

    Indian Academy of Sciences (India)

    O P Chakrabarti; H S Maiti; R Majumdar

    2004-10-01

    A novel biomimetic approach in designing and fabricating engineering ceramic materials has gained much interest in recent times. Following this approach, synthesis has been made of dense Si–SiC duplex ceramic composites and highly porous SiC ceramics in the image of the morphological features inherent in the caudex stem of a local monocotyledonous plant. The process route involves making of a carbonaceous biopreform and its subsequent reaction with an infiltrating silicon melt to yield the biomorphic Si–SiC ceramic composites with flexural strength and Young’s modulus of 264 MPa and 247 Gpa, respectively and loss in weight of only ∼ 9% during oxidative heating up to 1200°C in flowing air. The Si–SiC composites were transformed into porous (49 vol.%) SiC ceramics with complete preservation of microcellular anatomy of the parent plant, by depleting residual silicon phase in channel pores through reaction with carbon. SiC based materials so derived can be used in structural applications and in designing high temperature filters and catalyst supports.

  17. Work of adhesion of resin on treated lithia disilicate-based ceramic.

    Science.gov (United States)

    Della Bona, Alvaro; Shen, Chiayi; Anusavice, Kenneth J

    2004-05-01

    This study is to test the hypothesis that chemical etching and silane coating of a ceramic surface will influence the work of adhesion (WA) of adhesive resin to dental ceramic. A hot-pressed lithia disilicate-based ceramic was used as a model material to investigate the influence of probing media and surface treatments on WA using a dynamic contact angle analyzer. Eighty ceramic specimens were randomly divided into eight experimental groups and treated as follows: (1 and 3) as polished; (2 and 4) etched with 9.5% hydrofluoric acid (HF) for 1 min; (5) etched with 4% acidulated phosphate fluoride (APF) for 2 min; (6) silane coated; (7) etched with HF for 1 min and silane coated; (8) etched with APF for 2 min and silane coated. Advancing and receding contact angles (theta(a) and theta(r)) were measured using high purity water (gamma = 72.6 mN/m) for groups 1 and 2, and a liquid resin (gamma = 39.7) for groups 3-8 as probing liquids. The liquid resin medium yielded a lower WA than water. Silanization produced a significantly lower WA (p < 0.001) than non-silanated surfaces. Etching alone consistently yielded a greater WA for all surface treatments (p < 0.001). The silanated ceramic surface exhibited a lower surface energy and did not enhance bonding to the liquid resin by work of adhesion.

  18. Key Durability Issues with Mullite-Based Environmental Barrier Coatings for Si-Based Ceramics

    Science.gov (United States)

    Lee, Kang N.

    2000-01-01

    Plasma-sprayed mullite (3Al2O3.2SiO2) and mullite/yttria-stabilized-zirconia (YSZ) dual layer coatings have been developed to protect silicon -based ceramics from environmental attack. Mullite-based coating systems show excellent durability in air. However, in combustion environments, corrosive species such as molten salt or water vapor penetrate through cracks in the coating and attack the Si-based ceramics along the interface. Thus the modification of the coating system for enhanced crack-resistance is necessary for long-term durability in combustion environments. Other key durability issues include interfacial contamination and coating/substrate bonding. Interfacial contamination leads to enhanced oxidation and interfacial pore formation, while a weak coating/substrate bonding leads to rapid attack of the interface by corrosive species, both of which can cause a premature failure of the coating. Interfacial contamination can be minimized by limiting impurities in coating and substrate materials. The interface may be modified to improve the coating/substrate bond.

  19. Key Durability Issues with Mullite-Based Environmental Barrier Coatings for Si-Based Ceramics

    Science.gov (United States)

    Lee, Kang N.

    2000-01-01

    Plasma-sprayed mullite (3Al2O3.2SiO2) and mullite/yttria-stabilized-zirconia (YSZ) dual layer coatings have been developed to protect silicon -based ceramics from environmental attack. Mullite-based coating systems show excellent durability in air. However, in combustion environments, corrosive species such as molten salt or water vapor penetrate through cracks in the coating and attack the Si-based ceramics along the interface. Thus the modification of the coating system for enhanced crack-resistance is necessary for long-term durability in combustion environments. Other key durability issues include interfacial contamination and coating/substrate bonding. Interfacial contamination leads to enhanced oxidation and interfacial pore formation, while a weak coating/substrate bonding leads to rapid attack of the interface by corrosive species, both of which can cause a premature failure of the coating. Interfacial contamination can be minimized by limiting impurities in coating and substrate materials. The interface may be modified to improve the coating/substrate bond.

  20. Design of ceramic microstructures based on waste materials

    Directory of Open Access Journals (Sweden)

    Robert Rekecki

    2008-12-01

    Full Text Available The progressive changes in ceramic raw materials during firing processes are a complex area. This is partly due to the large number of raw material characteristics, primarily mineral composition, and partly to the relatively inadequate particle distribution in the unfired clay body. The most important starting point is always the optimal raw material composition which should give appropriate physical and mechanical characteristics to the final products after firing processes and should provide an efficient and economical production. The paper analyzes the influence of some additives (fly ashes and waste glass materials on the development of the ceramic roofing tile microstructure during the thermal treatment. The analyzed raw material mixtures were: the standard raw material mixture (from Kanjiza, Northern part of Serbia and the modified one, i.e. the mixture of the standard raw material and corresponding additive. The silica phase obtained during the thermal collapse of the clay minerals in the presence of the glass additive bounded better CaO and MgO components released from the carbonates. The crystalline phases like plagioclases were performed in a considerable quantity and the products with new physical characteristics were formed.

  1. Synthesis and properties of MoSi2 based engineering ceramics

    Indian Academy of Sciences (India)

    P Srikari Tantri; Anup K Bhattacharya; Sheela K Ramasesha

    2001-10-01

    Molybdenum disilicide is a high temperature structural ceramic with many attractive properties for engineering applications. Foremost amongst these is its stability in corrosive atmospheres up to about 1600°C. However, there are a few undesirable properties that need to be addressed before it can become a viable material in high temperature applications. Since MoSi2 forms thermodynamically stable composites with both metals and ceramics, many reinforcing materials are incorporated into the matrix to improve the fracture toughness and creep properties. The low temperature oxidation can be controlled by making high density (> 95% of theoretical density) compacts. This article summarizes the important attempts that are made in improving the properties of molybdenum disilicide-based ceramics by the reinforcement with other materials.

  2. Flexoelectric piezoelectric metamaterials based on the bending of ferroelectric ceramic wafers

    Science.gov (United States)

    Zhang, Xiaotong; Liu, Jiliang; Chu, Mingjin; Chu, Baojin

    2016-08-01

    Conventional piezoelectric ceramics lose their piezoelectric properties near the Curie temperature (Tc), which limits their application at high temperatures. One approach to resolving this issue is to design flexoelectric piezoelectric composites or piezoelectric metamaterials by exploiting the flexoelectric effect of the ferroelectric materials. In this work, an experimental study on two designs of flexoelectric metamaterials is demonstrated. When a ferroelectric ceramic wafer is placed on a metal ring or has a domed shape, which is produced through the diffusion between two pieces of ferroelectric ceramic of different compositions at high temperatures, an apparent piezoelectric response originating from the flexoelectric effect can be measured under a stress. The apparent piezoelectric response of the materials based on the designs can be sustained well above Tc. This study provides an approach to designing materials for high-temperature electromechanical applications.

  3. An adjustable flow restrictor for implantable infusion pumps based on porous ceramics.

    Science.gov (United States)

    Jannsen, Holger; Klein, Stephan; Nestler, Bodo

    2015-08-01

    This paper describes an adjustable flow restrictor for use in gas-driven implantable infusion pumps, which is based on the resistance of a flow through a porous ceramic material. The flow inside the walls of a ceramic tube can be adjusted between 270 nl/min and 1260 nl/min by changing the flow path length in the ceramic over a distance of 14 mm. The long-term stability of the flow restrictor has been analyzed. A drift of -8% from the nominal value was observed, which lies within the required tolerance of ±10% after 30 days. The average time needed to change the flow rate is 40 s. In addition, the maximum adjustment time was 110 s, which also lies within the specification.

  4. Experimental Study on LTCC Glass-Ceramic Based Dual Segment Cylindrical Dielectric Resonator Antenna

    Directory of Open Access Journals (Sweden)

    Ravi Kumar Gangwar

    2013-01-01

    Full Text Available The measured characteristics in C/X bands, including material properties of a dual segment cylindrical dielectric resonator antenna (CDRA fabricated from glass-ceramic material based on B2O3–La2O3–MgO glass and La(Mg0.5Ti0.5O3 ceramic, are reported. The sintering characteristic of the ceramic in presence of glass is determined from contact angle measurement and DTA. The return loss and input impedance versus frequency characteristics and radiation patterns of CDRA at its resonant frequency of 6.31 GHz are studied. The measured results for resonant frequency and return loss bandwidth of the CDRA are also compared with corresponding theoretical ones.

  5. Preparation and Photocatalytic Property of TiO2/Diatomite-Based Porous Ceramics Composite Materials

    Directory of Open Access Journals (Sweden)

    Shuilin Zheng

    2012-01-01

    Full Text Available The diatomite-based porous ceramics was made by low-temperature sintering. Then the nano-TiO2/diatomite-based porous ceramics composite materials were prepared by hydrolysis deposition method with titanium tetrachloride as the precursor of TiO2 and diatomite-based porous as the supporting body of the nano-TiO2. The structure and microscopic appearance of nano-TiO2/diatomite-based porous ceramics composite materials was characterized by XRD and SEM. The photocatalytic property of the composite was investigated by the degradation of malachite green. Results showed that, after calcination at 550°C, TiO2 thin film loaded on the diatomite-based porous ceramics is anatase TiO2 and average grain size of TiO2 is about 10 nm. The degradation ratio of the composite for 5 mg/L malachite green solution reached 86.2% after irradiation for 6 h under ultraviolet.

  6. A small angle neutron scattering study of mica based glass-ceramics with applications in dentistry

    Science.gov (United States)

    Kilcoyne, S. H.; Bentley, P. M.; Al-Jawad, M.; Bubb, N. L.; Al-Shammary, H. A. O.; Wood, D. J.

    2004-07-01

    We are currently developing machinable and load-bearing mica-based glass-ceramics for use in restorative dental surgery. In this paper we present the results of an ambient temperature small angle neutron scattering (SANS) study of several such ceramics with chemical compositions chosen to optimise machinability and strength. The SANS spectra are all dominated by scattering from the crystalline-amorphous phase interface and exhibit Q-4 dependence (Porod scattering) indicating that, on a 100Å scale, the surface of the crystals is smooth.

  7. Validation of probabilistic fracture models in mullite based ceramics using experimental data

    Energy Technology Data Exchange (ETDEWEB)

    Pascual Cosp, J.; Zapatero Arenzana, J.; Ramirez del Valle, A. [Dpto. de Ingenieria Civil, de Materiales y Fabricacion. E.T.S.I.I. Campus de El Ejido, s/n. Univ. de Malaga. Malaga (Spain); Galiano Serrano, J.C. [Unidad Asociada ' ' Lab. de Materiales y Superficies' ' , Inst. de Ciencia de Materiales, UNSE-CSIC-Univ. de Malaga (Spain)

    2004-07-01

    Mullite based ceramic materials of different types have been obtained using various firing conditions. Strength of ceramics has been measured in four point bending test. Weibull distribution function has been used to characterize statistically the variation of the mechanical strength. A surface flaws mapping is established by scanning electron microscopy and distributions of pore-size, orientation and shape factor are obtained for each sample. A study of strength has been done using Weibull's theory and the surface flaws mapping. (orig.)

  8. Heavy ion irradiations on synthetic hollandite-type materials: Ba1.0Cs0.3A2.3Ti5.7O16 (A=Cr, Fe, Al)

    Science.gov (United States)

    Tang, Ming; Tumurugoti, Priyatham; Clark, Braeden; Sundaram, S. K.; Amoroso, Jake; Marra, James; Sun, Cheng; Lu, Ping; Wang, Yongqiang; Jiang, Ying.-Bing.

    2016-07-01

    The hollandite supergroup of minerals has received considerable attention as a nuclear waste form for immobilization of Cs. The radiation stability of synthetic hollandite-type compounds described generally as Ba1.0Cs0.3A2.3Ti5.7O16 (A=Cr, Fe, Al) were evaluated by heavy ion (Kr) irradiations on polycrystalline single phase materials and multiphase materials incorporating the hollandite phases. Ion irradiation damage effects on these samples were examined using grazing incidence X-ray diffraction (GIXRD) and transmission electron microscopy (TEM). Single phase compounds possess tetragonal structure with space group I4/m. GIXRD and TEM observations revealed that 600 keV Kr irradiation-induced amorphization on single phase hollandites compounds occurred at a fluence between 2.5×1014 Kr/cm2 and 5×1014 Kr/cm2. The critical amorphization fluence of single phase hollandite compounds obtained by in situ 1 MeV Kr ion irradiation was around 3.25×1014 Kr/cm2. The hollandite phase exhibited similar amorphization susceptibility under Kr ion irradiation when incorporated into a multiphase system.

  9. DLP-based light engines for additive manufacturing of ceramic parts

    Science.gov (United States)

    Hatzenbichler, M.; Geppert, M.; Gruber, S.; Ipp, E.; Almedal, R.; Stampfl, J.

    2012-03-01

    In the framework of the European research project PHOCAM (http://www.phocam.eu) the involved partners are developing systems and materials for lithography-based additive manufacturing technologies (AMT) which are used for shaping advanced ceramic materials. In this approach a ceramic-filled photosensitive resin is selectively exposed layer by layer. By stacking up the individual layers with a typical layer thickness between 25 and 50μm, a three-dimensional part is built up. After structuring, a solid part consisting of a ceramic filled polymer is obtained. The polymer is afterwards burnt off and in a last step the part is sintered to obtain a fully dense ceramic part. The developed systems are based on selective exposure with DLP projection (Digital Light Processing). A key element of the developed systems is a light engine which uses digital mirror devices (DMD) in combination light emitting diodes (460nm) as light source. In the current setup DMDs with 1920x1080 pixels are used. The use of LEDs in combination with a customized optical projection system ensures a spatial and temporal homogeneity of the intensity at the build platform which is significantly better than with traditionally used light engines. The system has a resolution of 40μm and a build size of 79x43x100mm. It could be shown that this system can fabricate dense ceramic parts with excellent strength. In the case of alumina densities up to 99.6% of the theoretical density were achieved, yielding a biaxial strength of 510MPa. Besides technical ceramics like alumina it is also possible to structure bioceramics, e.g. tricalcium phosphate.

  10. Detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic.

    Science.gov (United States)

    Liao, Chang-Zhong; Tang, Yuanyuan; Lee, Po-Heng; Liu, Chengshuai; Shih, Kaimin; Li, Fangbai

    2017-01-05

    A promising strategy for the detoxification and immobilization of chromite ore processing residue (COPR) in a spinel-based glass-ceramic matrix is reported in this study. In the search for a more chemically durable matrix for COPR, the most critical crystalline phase for Cr immobilization was found to be a spinel solid solution with a chemical composition of MgCr1.32Fe0.19Al0.49O4. Using Rietveld quantitative X-ray diffraction analysis, we identified this final product is with the phases of spinel (3.5wt.%), diopside (5.2wt.%), and some amorphous contents (91.2wt.%). The partitioning ratio of Cr reveals that about 77% of the Cr was incorporated into the more chemically durable spinel phase. The results of Cr K-edge X-ray absorption near-edge spectroscopy show that no Cr(VI) was observed after conversion of COPR into a glass-ceramic, which indicates successful detoxification of Cr(VI) into Cr(III) in the COPR-incorporated glass-ceramic. The leaching performances of Cr2O3 and COPR-incorporated glass-ceramic were compared with a prolonged acid-leaching test, and the results demonstrate the superiority of the COPR-incorporated glass-ceramic matrix in the immobilization of Cr. The overall results suggest that the use of affordable additives has potential in more reliably immobilizing COPR with a spinel-based glass-ceramic for safer disposal of this hazardous waste.

  11. Clinical performance and wear characteristics of veneered lithia-disilicate-based ceramic crowns.

    Science.gov (United States)

    Suputtamongkol, Kallaya; Anusavice, Kenneth J; Suchatlampong, Chatcharee; Sithiamnuai, Phira; Tulapornchai, Chantana

    2008-05-01

    The objectives of this study were to characterize the clinical performance and wear characteristics of lithia-disilicate-based ceramic crowns. Thirty posterior crowns were made using the heat-pressing technique and lithia-disilicate-based core ceramic. Subjects were recalled annually. The quality of crowns and adjacent gingival tissues were examined using nine criteria for acceptability. All crowns were examined and ranked from 4 (Excellent) to 1 (Unacceptable) for each criterion. Impressions were made for replica models at each appointment. Wear characteristics of dental ceramic and enamel were obtained by comparing the surface of the original model with the follow-up model using a laser scanner. Twenty-nine subjects returned for the 1-year recall examination. The maximum clenching force for the 30 subjects ranged from 125 to 815 N. All clinical criteria were ranked good to excellent at the 1-year recall exam and no fractures were observed. The mean occlusal wear volumes for the ceramic crowns after 1 year were 0.19 (0.065)mm3 for premolar sites and 0.34 (0.08)mm3 for molar sites. The mean occlusal wear volumes of opposing enamel after 1 year were 0.21 (0.06)mm3 for premolar teeth and 0.50 (0.22)mm3 for molar teeth. The mean occlusal wear volume of ceramic molar crowns was significantly lower than the volume of enamel wear of the opposing teeth (pceramic molar crowns was significantly lower than the enamel wear volume of the opposing teeth.

  12. Bismuth oxide based ceramics with improved electrical and mechanical properties: Part II. Structural and mechanical properties

    NARCIS (Netherlands)

    Kruidhof, H.; Seshan, K.; Velde, van de G.M.H.; Vries, de K.J.; Burggraaf, A.J.

    1988-01-01

    Coprecipitation as a method of preparation for bismuth oxides based ceramics yields relatively strong and machineable materials in comparison with the solid state reaction. Compositions within the system (1−x)Bi2O3|xEr2O3 containing up to twenty five mole percent of erbium oxide show a slow transiti

  13. Bismuth oxide based ceramics with improved electrical and mechanical properties: Part I. Preparation and characterisation

    NARCIS (Netherlands)

    Kruidhof, H.; Seshan, K.; Lippens Jr., B.C.; Gellings, P.J.; Burggraaf, A.J.

    1987-01-01

    A study of the preparative variables in the synthesis of ceramics based on Bi2O3-Er2O3 solid solutions has shown that the best results are obtained with a coprecipitation method. Critical parameters in the synthesis are found to be i) wet milling of the precalcined powder with an appropriate liquid

  14. Online Detection Approach for Rectangle Ceramic Tile Based on Sequenced Scenery Image

    Directory of Open Access Journals (Sweden)

    Yang Lei

    2013-06-01

    Full Text Available Image based ceramic tile detection is a way to labor liberation in the production process of ceramic tile. Shapes of ceramic tiles studied in this study are rectangle with different sizes. Many existed researches are based on a situation that only a piece of tile goes through special rail one time, resulting in one or less piece of tile hold in the image from CCD sensor. But in fact, multiple tiles with the same sizes run in a row simultaneously at most factories’ rails, and a 'scenery' image is obtained from CCD sensor. And the image processing method based on close-up images is not satisfied in such cases. To detect different rectangle ceramic tiles online according to a sequence of scenery images, this study provide a vector corner method to decide the rectangle tiles with known size information, and a valley detection method via key-image-frames strategy to distinguish the first row in images. Finally, our Online Approach for Rectangle Tile Detection (OARTD was embedded into a detection system and applied to a factory; testing results validated its good performance. Indeed, the use of such an automatic system, to control a tile plant for shape classifying has a good prospect.

  15. A practice-based research network on the survival of ceramic inlay/onlay restorations.

    Science.gov (United States)

    Collares, Kauê; Corrêa, Marcos B; Laske, Mark; Kramer, Enno; Reiss, Bernd; Moraes, Rafael R; Huysmans, Marie-Charlotte D N J M; Opdam, Niek J M

    2016-05-01

    To evaluate prospectively the longevity of ceramic inlay/onlay restorations placed in a web-based practice-based research network and to investigate risk factors associated with restoration failures. Data were collected by a practice-based research network called Ceramic Success Analysis (CSA). 5791 inlay/onlay ceramic restorations were placed in 5523 patients by 167 dentists between 1994 and 2014 in their dental practices. For each restoration specific information related to the tooth, procedures and materials used were recorded. Annual failure rates (AFRs) were calculated and variables associated with failure were assessed by a multivariate Cox-regression analysis with shared frailty. The mean observation time was 3 years (maximum 15 years) of clinical service, and AFRs at 3 and 10 years follow up were calculated as 1.0% and 1.6%. Restorations with cervical outline in dentin showed a 78% higher risk for failure compared to restorations with margins in enamel. The presence of a liner or base of glass-ionomer cement resulted in a risk for failure twice as large as that of restorations without liner or base material. Restorations performed with simplified adhesive systems (2-step etch-and-rinse and 1-step self-etch) presented a risk of failure 142% higher than restorations performed with adhesives with bonding resin as a separate step (3-step etch-and-rinse and 2-step self-etch). 220 failures were recorded and the most predominant reason for failure was fracture of the restoration or tooth (44.5%). Ceramic inlay/onlay restorations made from several glass ceramic materials and applied by a large number of dentists showed a good survival. Deep cervical cavity outline, presence of a glass ionomer lining cement, and use of simplified adhesive systems were risk factors for survival. Copyright © 2016 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  16. Characterization of Ceramic Material Produced From a Cold Crucible Induction Melter Test

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Marra, J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-04-30

    This report summarizes the results from characterization of samples from a melt processed surrogate ceramic waste form. Completed in October of 2014, the first scaled proof of principle cold crucible induction melter (CCIM) test was conducted to process a Fe-hollandite-rich titanate ceramic for treatment of high level nuclear waste. X-ray diffraction, electron microscopy, inductively coupled plasma-atomic emission spectroscopy (and inductively coupled plasma-mass spectroscopy for Cs), and product consistency tests were used to characterize the CCIM material produced. Core samples at various radial locations from the center of the CCIM were taken. These samples were also sectioned and analyzed vertically. Together, the various samples were intended to provide an indication of the homogeneity throughout the CCIM with respect to phase assemblage, chemical composition, and chemical durability. Characterization analyses confirmed that a crystalline ceramic with desirable phase assemblage was produced from a melt using a CCIM. Hollandite and zirconolite were identified in addition to possible highly-substituted pyrochlore and perovskite. Minor phases rich in Fe, Al, or Cs were also identified. Remarkably only minor differences were observed vertically or radially in the CCIM material with respect to chemical composition, phase assemblage, and durability. This recent CCIM test and the resulting characterization in conjunction with demonstrated compositional improvements support continuation of CCIM testing with an improved feed composition and improved melter system.

  17. Bonding of a mica-based castable ceramic material with a tri-n-butylborane-initiated adhesive resin.

    Science.gov (United States)

    Morikawa, T; Matsumura, H; Atsuta, M

    1996-07-01

    Adhesive bonding of a mica-based castable ceramic material (Olympus Castable Ceramics, OCC) was evaluated in vitro with the use of a silane primer in conjunction with an adhesive luting material. The primer contained a silane coupler and 4-methacryloxyethyl trimellitate anhydride (4-META), while the methyl methacrylate (MMA)-based luting agent was initiated with a tri-n-butylborane derivative (TBB) and contained 4-META (4-META/MMA-TBB resin). Ceramic specimens were sanded with No. 600 silicon carbide paper followed by blasting with alumina and/or etching with ammonium bifluoride. The specimens were bonded with various combinations and shear bond strengths were determined. Both priming and alumina blasting enhanced the bond between 4-META resin and OCC. Although etching with ammonium bifluoride roughened the ceramic surface, this procedure did not improve the bond strength. Electron probe microanalysis of the ceramic surface revealed a decrease in silicon and aluminium elements after etching with ammonium bifluoride.

  18. Fully-Enclosed Ceramic Micro-burners Using Fugitive Phase and Powder-based Processing

    Science.gov (United States)

    Do, Truong; Shin, Changseop; Kwon, Patrick; Yeom, Junghoon

    2016-08-01

    Ceramic-based microchemical systems (μCSs) are more suitable for operation under harsh environments such as high temperature and corrosive reactants compared to the more conventional μCS materials such as silicon and polymers. With the recent renewed interests in chemical manufacturing and process intensification, simple, inexpensive, and reliable ceramic manufacturing technologies are needed. The main objective of this paper is to introduce a new powder-based fabrication framework, which is a one-pot, cost-effective, and versatile process for ceramic μCS components. The proposed approach employs the compaction of metal-oxide sub-micron powders with a graphite fugitive phase that is burned out to create internal cavities and microchannels before full sintering. Pure alumina powder has been used without any binder phase, enabling more precise dimensional control and less structure shrinkage upon sintering. The key process steps such as powder compaction, graphite burnout during partial sintering, machining in a conventional machine tool, and final densification have been studied to characterize the process. This near-full density ceramic structure with the combustion chamber and various internal channels was fabricated to be used as a micro-burner for gas sensing applications.

  19. Lithography-based ceramic manufacture (LCM) of auxetic structures: present capabilities and challenges

    Science.gov (United States)

    Díaz Lantada, Andrés; de Blas Romero, Adrián; Schwentenwein, Martin; Jellinek, Christopher; Homa, Johannes

    2016-05-01

    Auxetic metamaterials are known for having a negative Poisson’s ratio (NPR) and for displaying the unexpected properties of lateral expansion when stretched and densification when compressed. Even though a wide set of micro-manufacturing resources have been used for the development of auxetic metamaterials and related devices, additional precision and an extension to other families of materials is needed for their industrial expansion. In addition, their manufacture using ceramic materials is still challenging. In this study we present a very promising approach for the development of auxetic metamaterials and devices based on the use of lithography-based ceramic manufacturing. The process stands out for its precision and complex three-dimensional geometries attainable, without the need of supporting structures, and for enabling the manufacture of ceramic auxetics with their geometry controlled from the design stage with micrometric precision. To our knowledge it represents the first example of application of this technology to the manufacture of auxetic geometries using ceramic materials. We have used a special three-dimensional auxetic design whose remarkable NPR has been previously highlighted.

  20. Do Ca2+-adsorbing ceramics reduce the release of calcium ions from gypsum-based biomaterials?

    Science.gov (United States)

    Belcarz, Anna; Zalewska, Justyna; Pałka, Krzysztof; Hajnos, Mieczysław; Ginalska, Grazyna

    2015-02-01

    Bone implantable materials based on calcium sulfate dihydrate dissolve quickly in tissue liquids and release calcium ions at very high levels. This phenomenon induces temporary toxicity for osteoblasts, may cause local inflammation and delay the healing process. Reduction in the calcium ion release rate by gypsum could be therefore beneficial for the healing of gypsum-filled bone defects. The aim of this study concerned the potential use of calcium phosphate ceramics of various porosities for the reduction of high Ca(2+) ion release from gypsum-based materials. Highly porous ceramics failed to reduce the level of Ca(2+) ions released to the medium in a continuous flow system. However, it succeeded to shorten the period of high calcium level. It was not the phase composition but the high porosity of ceramics that was found crucial for both the shortening of the Ca(2+) release-related toxicity period and intensification of apatite deposition on the composite. Nonporous ceramics was completely ineffective for this purpose and did not show any ability to absorb calcium ions at a significant level. Moreover, according to our observations, complex studies imitating in vivo systems, rather than standard tests, are essential for the proper evaluation of implantable biomaterials.

  1. A New Method to Improve the Electrical Properties of KNN-based Ceramics: Tailoring Phase Fraction

    KAUST Repository

    Lv, Xiang

    2017-08-18

    Although both the phase type and fraction of multi-phase coexistence can affect the electrical properties of (K,Na)NbO3 (KNN)-based ceramics, effects of phase fraction on their electrical properties were few concerned. In this work, through changing the calcination temperature of CaZrO3 powders, we successfully developed the 0.96K0.5Na0.5Nb0.96Sb0.04O3-0.01CaZrO3-0.03Bi0.5Na0.5HfO3 ceramics containing a wide rhombohedral-tetragonal (R-T) phase coexistence with the variations of T (or R) phase fractions. It was found that higher T phase fraction can warrant a larger piezoelectric constant (d33) and d33 also showed a linear variation with respect to tetragonality ratio (c/a). More importantly, a number of domain patterns were observed due to high T phase fraction and large c/a ratio, greatly benefiting the piezoelectricity. In addition, the improved ferroelectric fatigue behavior and thermal stability were also shown in the ceramics containing high T phase fraction. Therefore, this work can bring a new viewpoint into the physical mechanism of KNN-based ceramics behind R-T phase coexistence.

  2. Effect of ceramic thickness and composite bases on stress distribution of inlays--a finite element analysis.

    Science.gov (United States)

    Durand, Letícia Brandão; Guimarães, Jackeline Coutinho; Monteiro Junior, Sylvio; Baratieri, Luiz Narciso

    2015-01-01

    The purpose of this study was to determine the effect of cavity depth, ceramic thickness, and resin bases with different elastic modulus on von Mises stress patterns of ceramic inlays. Tridimensional geometric models were developed with SolidWorks image software. The differences between the models were: depth of pulpal wall, ceramic thickness, and presence of composite bases with different thickness and elastic modulus. The geometric models were constrained at the proximal surfaces and base of maxillary bone. A load of 100 N was applied. The stress distribution pattern was analyzed with von Mises stress diagrams. The maximum von Mises stress values ranged from 176 MPa to 263 MPa and varied among the 3D-models. The highest von Mises stress value was found on models with 1-mm-thick composite resin base and 1-mm-thick ceramic inlay. Intermediate values (249-250 MPa) occurred on models with 2-mm-thick composite resin base and 1-mm-thick ceramic inlay and 1-mm-thick composite resin base and 2-mm-thick ceramic inlay. The lowest values were observed on models restored exclusively with ceramic inlay (176 MPa to 182 MPa). It was found that thicker inlays distribute stress more favorably and bases with low elastic modulus increase stress concentrations on the internal surface of the ceramic inlay. The increase of ceramic thickness tends to present more favorable stress distribution, especially when bonded directly onto the cavity without the use of supporting materials. When the use of a composite base is required, composite resin with high elastic modulus and reduced thickness should be preferred.

  3. Numerical study of internal load transfer in metal/ceramic composites based on freeze-cast ceramic preforms and experimental validation

    Energy Technology Data Exchange (ETDEWEB)

    Sinchuk, Yuriy [Institute of Engineering Mechanics, Karlsruhe Institute of Technology, Kaiserstr. 10, 76131 Karlsruhe (Germany); Roy, Siddhartha, E-mail: siddhartha.roy@kennametal.com [Institute for Applied Materials, Karlsruhe Institute of Technology, Kaiserstr. 12, 76131 Karlsruhe (Germany); Gibmeier, Jens [Institute for Applied Materials, Karlsruhe Institute of Technology, Kaiserstr. 12, 76131 Karlsruhe (Germany); Piat, Romana [Institute of Engineering Mechanics, Karlsruhe Institute of Technology, Kaiserstr. 10, 76131 Karlsruhe (Germany); Wanner, Alexander [Institute for Applied Materials, Karlsruhe Institute of Technology, Kaiserstr. 12, 76131 Karlsruhe (Germany)

    2013-11-15

    The elastic–plastic deformation and internal load transfer in metal/ceramic composites are studied in this work both numerically and experimentally. The composite was fabricated by squeeze-casting AlSi12 melt in an open porous preform made by freeze-casting and drying of alumina suspension. Such composites exhibit a complex microstructure composed of lamellar domains. Single-domain samples were extracted from bulk material. Uniaxial compression tests were carried out parallel to the direction of the alternating metallic alloy and ceramic lamellae in the plane normal to the direction of freeze-casting. This loading mode is selected as highest load transfer occurs when loaded along the ceramic lamellae. Numerical modeling was done using the finite element method using quasi-3D microstructure based on metallographic 2D section and a modified Voigt homogenization technique assuming plastic behavior of the metallic alloy, absence of any damage and ideal interface between the phases. Internal load transfer mechanism was predicted for composites with different ceramic volume fractions. Results show that at any applied stress, as the ceramic content increases, the phase stress in alumina along the loading direction continuously decreases. Experimental validation of the numerical results is carried out by in-situ compression test along with energy dispersive synchrotron X-ray diffraction in one sample with 41 vol% ceramic. Results show that both the numerical techniques yield similar results, which match well with the experimental measurements. The ratio of the phase stress to the applied stress in alumina reaches a highest value between 2 and 2.5 up to a compressive stress of about 300 MPa. At higher applied stresses both the experimentally determined lattice microstrain and the phase stress along the loading direction in alumina decrease due to the initiation of possible damage. This study shows that the applied economic and more flexible homogenization technique is a

  4. Effects of rare earth addition on sintering process and dielectric property of cordierite based glass-ceramics

    Institute of Scientific and Technical Information of China (English)

    陈国华; 刘心宇

    2004-01-01

    The effects of rare earth oxide on the sintering and dielectric property of cordierite-based glass-ceramics with non-stoichiometric composition prepared by quenching of molten droplets were investigated. The results show that the addition of rare earth oxide can lower the sintering temperature of cordierite glass-ceramics, improve the densification process and obviously reduce sintering activation energy. It is found that the densification of cordieritebased glass-ceramics is a liquid phase sintering process. The dielectric constant of the sintered compacts enhances with the increase of the density. When the sintering temperature is identical, the rare earth addition is found to have a noticeable effect on the dielectric loss of glass-ceramics. The properties of the glass-ceramics containing rare earth oxide appear to be correct for low firing temperature substrates.

  5. Electrical properties and thermal sensitivity of Ti/Y modified CuO-based ceramic thermistors

    Science.gov (United States)

    Yang, Bao; Zhang, Hong; Guo, Jia; Liu, Ya; Li, Zhicheng

    2016-09-01

    The Ti/Y modified CuO-based negative temperature coefficient (NTC) thermistors, Cu0.988-2y Y0.008Ti y O (TYCO; y = 0.01, 0.015, 0.03, 0.05 and 0.07), were synthesized through a wet-chemical method followed by a traditional ceramic sintering technology. The related phase component and electrical properties were investigated. XRD results show that the TYCO ceramics have a monoclinic structure as that of CuO crystal. The TYCO ceramics can be obtained at the sintering temperature 970°C-990°C, and display the typical NTC characteristic. The NTC thermal-sensitive constants of TYCO thermistors can be adjusted from 1112 to 3700 K by changing the amount of Ti in the TYCO ceramics. The analysis of complex impedance spectra revealed that both the bulk effect and grain boundary effect contribute to the electrical behavior and the NTC effect. Both the band conduction and electron-hopping models are proposed for the conduction mechanisms in the TYCO thermistors.

  6. Additive Manufacturing of Silicon Carbide-Based Ceramic Matrix Composites: Technical Challenges and Opportunities

    Science.gov (United States)

    Singh, Mrityunjay; Halbig, Michael C.; Grady, Joseph E.

    2016-01-01

    Advanced SiC-based ceramic matrix composites offer significant contributions toward reducing fuel burn and emissions by enabling high overall pressure ratio (OPR) of gas turbine engines and reducing or eliminating cooling air in the hot-section components, such as shrouds, combustor liners, vanes, and blades. Additive manufacturing (AM), which allows high value, custom designed parts layer by layer, has been demonstrated for metals and polymer matrix composites. However, there has been limited activity on additive manufacturing of ceramic matrix composites (CMCs). In this presentation, laminated object manufacturing (LOM), binder jet process, and 3-D printing approaches for developing ceramic composite materials are presented. For the laminated object manufacturing (LOM), fiber prepreg laminates were cut into shape with a laser and stacked to form the desired part followed by high temperature heat treatments. For the binder jet, processing optimization was pursued through silicon carbide powder blending, infiltration with and without SiC nano powder loading, and integration of fibers into the powder bed. Scanning electron microscopy was conducted along with XRD, TGA, and mechanical testing. Various technical challenges and opportunities for additive manufacturing of ceramics and CMCs will be presented.

  7. Hollandite II phase in KAlSi 3O 8 as a potential host mineral of potassium in the Earth's lower mantle

    Science.gov (United States)

    Hirao, Naohisa; Ohtani, Eiji; Kondo, Tadashi; Sakai, Takeshi; Kikegawa, Takumi

    2008-01-01

    High-pressure and high-temperature experiments on the KAlSi 3O 8 composition were conducted in a laser-heated diamond-anvil cell at pressures up to 128 GPa, which correspond to the lowermost mantle conditions. In situ synchrotron X-ray diffraction measurements revealed that the hollandite II phase in KAlSi 3O 8 with a monoclinic symmetry of I2/ m was stable over the entire range of mantle conditions, and the tunnel structure formed by the double chains of edge-sharing (Si,Al)O 6 octahedra, which could accommodate a larger cation such as potassium, was sustained. The (Si,Al)O 6 octahedra in the KAlSi 3O 8 hollandite II phase showed a similar compression behavior to those in high-pressure silicate structures, such as rutile-type and perovskite-type phases, and were found to be less compressible than the KO 8 polyhedra. The KAlSi 3O 8 hollandite II phase is a potential host mineral for potassium under lower mantle conditions and, therefore, may have a significant influence on geochemistry if potassium feldspar KAlSi 3O 8 in the Earth's crust is transported into the Earth's mantle through subduction.

  8. NaAlSi3O8-hollandite and other high-pressure minerals in the shock melt veins of the Suizhou meteorite

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The Suizhou L6 chondrite contains a few very thin shock melt veins of 0.02-0.09 mm in width. In spite of small width of the veins, shock-induced high-pressure phases, such as coarse-grained NaAlSi3O8-hollandite, ringwoodite, majorite and fine-grained matrix majorite-pyropess have been discovered in these veins. NaAlSi3O8-hollandite, the high-pressure phase of plagioclase, in Suizhou shock veins occurs as a single phase mineral, no silicate glassy phase, such as albitic glass, was incorporated with it. The presence of above-mentioned high-pressure phases constrains the high pressure (up to 23-24 GPa) and high temperature (up to 1900-2000℃) regime in Suizhou shock veins, and indicates that the duration of high-pressure regime in the veins should be long enough (a few seconds) for phase transformation and crystallization of minerals under pressure. The discovery of the first natural single-phase crystalline NaAlSi3O8- hollan-dite in Suizhou meteorite is of important significance in un-derstanding the Earth's mantle geochemistry.

  9. Ni-BaTiO3-Based Base-Metal Electrode (BME) Ceramic Capacitors for Space Applications

    Science.gov (United States)

    Liu, Donhang; Fetter, Lula; Meinhold, Bruce

    2015-01-01

    A multi-layer ceramic capacitor (MLCC) is a high-temperature (1350C typical) co-fired ceramic monolithic that is composed of many layers of alternately stacked oxide-based dielectric and internal metal electrodes. To make the dielectric layers insulating and the metal electrode layers conducting, only highly oxidation-resistant precious metals, such as platinum, palladium, and silver, can be used for the co-firing of insulating MLCCs in a regular air atmosphere. MLCCs made with precious metals as internal electrodes and terminations are called precious-metal electrode (PME) capacitors. Currently, all military and space-level applications only address the use of PME capacitors.

  10. Barium halide nanocrystals in fluorozirconate based glass ceramics for scintillation application

    Energy Technology Data Exchange (ETDEWEB)

    Selling, J.

    2007-07-01

    Europium (Eu)-activated barium halide nanocrystals in fluorozirconate based glass ceramics represent a promising class of Xray scintillators. The scintillation in these glass ceramics is mainly caused by the emission of divalent Eu incorporated in hexagonal BaCl{sub 2} nanocrystals which are formed in the glass matrix upon appropriate annealing. Experiments with cerium (Ce)-activated fluorozironate glass ceramics showed that Ce is an interesting alternative. In order to get a better understanding of the scintillation mechanism in Eu- or Ce-activated barium halide nanocrystals, an investigation of the processes in the corresponding bulk material is essential. The objective of this thesis is the investigation of undoped, Eu-, and Ce-doped barium halides by X-ray excited luminescence (XL), pulse height, and scintillation decay spectra. That will help to figure out which of these crystals has the most promising scintillation properties and would be the best nanoparticles for the glass ceramics. Furthermore, alternative dopants like samarium (Sm) and manganese (Mn) were also investigated. Besides the above-mentioned optical investigation electron paramagnetic resonance (EPR) and Moessbauer measurements were carried out in order to complete the picture of Eu-doped barium halides. The EPR data of Eu-doped BaI{sub 2} is anticipated to yield more information about the crystal field and crystal structure that will help to understand the charge carrier process during the scintillation process. The main focus of the Moessbauer investigations was set on the Eu-doped fluorochlorozirconate glass ceramics. The results of this investigation should help to improve the glass ceramics. The Eu{sup 2+}/Eu{sup 3+} ratio in the glass ceramics should be determined and optimize favor of the Eu{sup 2+}. We also want to distinguish between Eu{sup 2+} in the glass matrix and Eu{sup 2+} in the nanocrystals. For a better understanding of Moessbauer spectroscopy on Eu also measurements on Eu in a

  11. Multilayer Membranes Based on Ceramic Materials—Sol-gel Synthesis, Characterization and Membrane Performance

    Institute of Scientific and Technical Information of China (English)

    Sun Qianyao; Xu Chunming

    2007-01-01

    In nearly all chemical and petrochemical systems, separation of products generally accounts for more than 50% of the capital cost and the greatest part of the energy consumption. It is generally believed that membrane systems can offer benefits in both reducing the energy consumption of the separation stages and lowering the capital expenditure (CAPEX). Microporous ceramic membranes have the potential to overcome the limitation in polymer membranes operation, which has been the subject of a large amount of research worldwide in the last two decades. And most of the research has aimed at the production of the asymmetric multilayered membrane based on amorphous oxides by sol-gel techniques. The paper is to give an overview of publications on ceramic membranes, including less common materials of titania, zirconia, which can be used for pervaporation in corrosive media. Commercially available microporous membranes based on these membrane materials and the membrane economics are also summarized.

  12. Ceramic thermal wind sensor based on advanced direct chip attaching package

    Science.gov (United States)

    Lin, Zhou; Ming, Qin; Shengqi, Chen; Bei, Chen

    2014-07-01

    An advanced direct chip attaching packaged two-dimensional ceramic thermal wind sensor is studied. The thermal wind sensor chip is fabricated by metal lift-off processes on the ceramic substrate. An advanced direct chip attaching (DCA) packaging is adopted and this new packaged method simplifies the processes of packaging further. Simulations of the advanced DCA packaged sensor based on computational fluid dynamics (CFD) model show the sensor can detect wind speed and direction effectively. The wind tunnel testing results show the advanced DCA packaged sensor can detect the wind direction from 0° to 360° and wind speed from 0 to 20 m/s with the error less than 0.5 m/s. The nonlinear fitting based least square method in Matlab is used to analyze the performance of the sensor.

  13. Mechanochemically synthesized kalsilite based bioactive glass-ceramic composite for dental vaneering

    Science.gov (United States)

    Kumar, Pattem Hemanth; Singh, Vinay Kumar; Kumar, Pradeep

    2017-08-01

    Kalsilite glass-ceramic composites have been prepared by a mechanochemical synthesis process for dental veneering application. The aim of the present study is to prepare bioactive kalsilite composite material for application in tissue attachment and sealing of the marginal gap between fixed prosthesis and tooth. Mechanochemical synthesis is used for the preparation of microfine kalsilite glass-ceramic. Low temperature frit and bioglass have been prepared using the traditional quench method. Thermal, microstructural and bioactive properties of the composite material have been examined. The feasibility of the kalsilite to be coated on the base commercial opaque as well as the bioactive behavior of the coated specimen has been confirmed. This study indicates that the prepared kalsilite-based composites show similar structural, morphological and bioactive behavior to that of commercial VITA VMK95 Dentin 1M2.

  14. Mechanochemically synthesized kalsilite based bioactive glass-ceramic composite for dental vaneering

    Science.gov (United States)

    Kumar, Pattem Hemanth; Singh, Vinay Kumar; Kumar, Pradeep

    2015-08-01

    Kalsilite glass-ceramic composites have been prepared by a mechanochemical synthesis process for dental veneering application. The aim of the present study is to prepare bioactive kalsilite composite material for application in tissue attachment and sealing of the marginal gap between fixed prosthesis and tooth. Mechanochemical synthesis is used for the preparation of microfine kalsilite glass-ceramic. Low temperature frit and bioglass have been prepared using the traditional quench method. Thermal, microstructural and bioactive properties of the composite material have been examined. The feasibility of the kalsilite to be coated on the base commercial opaque as well as the bioactive behavior of the coated specimen has been confirmed. This study indicates that the prepared kalsilite-based composites show similar structural, morphological and bioactive behavior to that of commercial VITA VMK95 Dentin 1M2.

  15. Crack tip fracture toughness of base glasses for dental restoration glass-ceramics using crack opening displacements.

    Science.gov (United States)

    Deubener, J; Höland, M; Höland, W; Janakiraman, N; Rheinberger, V M

    2011-10-01

    The critical stress intensity factor, also known as the crack tip toughness K(tip), was determined for three base glasses, which are used in the manufacture of glass-ceramics. The glasses included the base glass for a lithium disilicate glass-ceramic, the base glass for a fluoroapatite glass-ceramic and the base glass for a leucite glass-ceramic. These glass-ceramic are extensively used in the form of biomaterials in restorative dental medicine. The crack tip toughness was established by using crack opening displacement profiles under experimental conditions. The crack was produced by Vickers indentation. The crack tip toughness parameters determined for the three glass-ceramics differed quite significantly. The crack tip parameters of the lithium disilicate base glass and the leucite base glass were higher than that of the fluoroapatite base glass. This last material showed glass-in-glass phase separation. The discussion of the results clearly shows that the droplet glass phase is softer than the glass matrix. Therefore, the authors conclude that a direct relationship exists between the chemical nature of the glasses and the crack tip parameter.

  16. Integrated microfluidic devices based on low-temperature co-fired ceramic (LTCC) technology

    OpenAIRE

    Maeder, Thomas; Birol, Hansu; Jacq, Caroline; Ryser, Peter

    2004-01-01

    This paper reviews recent developments in integrated fluidic mesosystems, based on low-temperature co-fired ceramic (LTCC) technology, in this laboratory and elsewhere. LTCC is shown to be an advantageous technique for integrated fluidic systems, due to its simplicity, low cost and ease of integration with other technologies and components (silicon, polymer, circuit boards. Also, the techniques utilized in making the structures are presented.

  17. Status of plutonium ceramic immobilization processes and immobilization forms

    Energy Technology Data Exchange (ETDEWEB)

    Ebbinghaus, B.B.; Van Konynenburg, R.A. [Lawrence Livermore National Lab., CA (United States); Vance, E.R.; Jostsons, A. [Australian Nuclear Science and Technology Organization, Menai (Australia)] [and others

    1996-05-01

    Immobilization in a ceramic followed by permanent emplacement in a repository or borehole is one of the alternatives currently being considered by the Fissile Materials Disposition Program for the ultimate disposal of excess weapons-grade plutonium. To make Pu recovery more difficult, radioactive cesium may also be incorporated into the immobilization form. Valuable data are already available for ceramics form R&D efforts to immobilize high-level and mixed wastes. Ceramics have a high capacity for actinides, cesium, and some neutron absorbers. A unique characteristic of ceramics is the existence of mineral analogues found in nature that have demonstrated actinide immobilization over geologic time periods. The ceramic form currently being considered for plutonium disposition is a synthetic rock (SYNROC) material composed primarily of zirconolite (CaZrTi{sub 2}O{sub 7}), the desired actinide host phase, with lesser amounts of hollandite (BaAl{sub 2}Ti{sub 6}O{sub 16}) and rutile (TiO{sub 2}). Alternative actinide host phases are also being considered. These include pyrochlore (Gd{sub 2}Ti{sub 2}O{sub 7}), zircon (ZrSiO{sub 4}), and monazite (CePO{sub 4}), to name a few of the most promising. R&D activities to address important technical issues are discussed. Primarily these include moderate scale hot press fabrications with plutonium, direct loading of PuO{sub 2} powder, cold press and sinter fabrication methods, and immobilization form formulation issues.

  18. Volatile Reaction Products From Silicon-Based Ceramics in Combustion Environments Identified

    Science.gov (United States)

    Opila, Elizabeth J.

    1997-01-01

    Silicon-based ceramics and composites are prime candidates for use as components in the hot sections of advanced aircraft engines. These materials must have long-term durability in the combustion environment. Because water vapor is always present as a major product of combustion in the engine environment, its effect on the durability of silicon-based ceramics must be understood. In combustion environments, silicon-based ceramics react with water vapor to form a surface silica (SiO2) scale. This SiO2 scale, in turn, has been found to react with water vapor to form volatile hydroxides. Studies to date have focused on how water vapor reacts with high-purity silicon carbide (SiC) and SiO2 in model combustion environments. Because the combustion environment in advanced aircraft engines is expected to contain about 10-percent water vapor at 10-atm total pressure, the durability of SiC and SiO2 in gas mixtures containing 0.1- to 1-atm water vapor is of interest. The reactions of SiC and SiO2 with water vapor were monitored by measuring weight changes of sample coupons in a 0.5-atm water vapor/0.5-atm oxygen gas mixture with thermogravimetric analysis.

  19. DEVELOPMENT OF CRYSTALLINE CERAMICS FOR IMMOBILIZATION OF ADVANCED FUEL CYCLE REPROCESSING WASTES

    Energy Technology Data Exchange (ETDEWEB)

    Fox, K.; Brinkman, K.

    2011-09-22

    The Savannah River National Laboratory (SRNL) is developing crystalline ceramic waste forms to incorporate CS/LN/TM high Mo waste streams consisting of perovskite, hollandite, pyrochlore, zirconolite, and powellite phase assemblages. Simple raw materials, including Al{sub 2}O{sub 3}, CaO, and TiO{sub 2} were combined with simulated waste components to produce multiphase crystalline ceramics. Fiscal Year 2011 (FY11) activities included (i) expanding the compositional range by varying waste loading and fabrication of compositions rich in TiO{sub 2}, (ii) exploring the processing parameters of ceramics produced by the melt and crystallize process, (iii) synthesis and characterization of select individual phases of powellite and hollandite that are the target hosts for radionuclides of Mo, Cs, and Rb, and (iv) evaluating the durability and radiation stability of single and multi-phase ceramic waste forms. Two fabrication methods, including melting and crystallizing, and pressing and sintering, were used with the intent of studying phase evolution under various sintering conditions. An analysis of the XRD and SEM/EDS results indicates that the targeted crystalline phases of the FY11 compositions consisting of pyrochlore, perovskite, hollandite, zirconolite, and powellite were formed by both press and sinter and melt and crystallize processing methods. An evaluation of crystalline phase formation versus melt processing conditions revealed that hollandite, perovskite, zirconolite, and residual TiO{sub 2} phases formed regardless of cooling rate, demonstrating the robust nature of this process for crystalline phase development. The multiphase ceramic composition CSLNTM-06 demonstrated good resistance to proton beam irradiation. Electron irradiation studies on the single phase CaMoO{sub 4} (a component of the multiphase waste form) suggested that this material exhibits stability to 1000 years at anticipated self-irradiation doses (2 x 10{sup 10}-2 x 10{sup 11} Gy), but that

  20. Development of NZP ceramic based {open_quotes}cast-in-place{close_quotes} diesel engine port liners

    Energy Technology Data Exchange (ETDEWEB)

    Nagaswaran, R.; Limaye, S.Y.

    1996-02-01

    BSX (Ba{sub 1+x}Zr{sub 4}P{sub 6-2x}Si{sub 2x}O{sub 24}) and CSX (Ca{sub l-x}Sr{sub x}Zr{sub 4}P{sub 6}O{sub 24}) type NZP ceramics were fabricated and characterized for: (i) thermal properties viz., thermal conductivity, thermal expansion, thermal stability and thermal shock resistance; (ii) mechanical properties viz., flexure strength and elastic modulus; and (iii) microstructures. Results of these tests and analysis indicated that the BS-25 (x=0.25 in BSX) and CS-50 (x=0.50 in CSX) ceramics had the most desirable properties for casting metal with ceramic in place. Finite element analysis (FEA) of metal casting (with ceramic in place) was conducted to analyze thermomechanical stresses generated and determine material property requirements. Actual metal casting trials were also conducted to verify the results of finite element analysis. In initial trials, the ceramic cracked because of the large thermal expansion mismatch (hoop) stresses (predicted by FEA also). A process for introduction of a compliant layer between the metal and ceramic to alleviate such destructive stresses was developed. The compliant layer was successful in preventing cracking of either the ceramic or the metal. In addition to these achievements, pressure slip casting and gel-casting processes for fabrication of NZP components; and acoustic emission and ultrasonics-based NDE techniques for detection of microcracks and internal flaws, respectively, were successfully developed.

  1. Yb:YAG ceramic-based laser driver for Inertial Fusion Energy (IFE)

    Science.gov (United States)

    Vetrovec, John; Copeland, Drew A.; Litt, Amardeep S.

    2016-03-01

    We report on a new class of laser amplifiers for inertial confinement fusion (ICF) drivers based on a Yb:YAG ceramic disk in an edge-pumped configuration and cooled by a high-velocity gas flow. The Yb lasant offers very high efficiency and low waste heat. The ceramic host material has a thermal conductivity nearly 15-times higher than the traditionally used glass and it is producible in sizes suitable for a typical 10- to 20-kJ driver beam line. The combination of high lasant efficiency, low waste heat, edge-pumping, and excellent thermal conductivity of the host, enable operation at 10 to 20 Hz at over 20% wall plug efficiency while being comparably smaller and less costly than recently considered face-pumped alternative drivers using Nd:glass, Yb:S-FAP, and cryogenic Yb:YAG. Scalability of the laser driver over a broad range of sizes is presented.

  2. The influence of {gamma}-irradiation on electrophysical properties of spinel-based oxide ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Kovalskiy, A.P.; Shpotyuk, O.I. E-mail: karat@ipm.lviv.ua; Hadzaman, I.V.; Mrooz, O.Ya.; Vakiv, M.M

    2000-05-02

    The influence of {sup 60}Co {gamma}-irradiation with 1.25 MeV average energy and 1 MGy absorbed dose on electrophysical properties of Cu-, Ni-, Co- and Mn-based spinel ceramic materials in the Cu{sub x}Ni{sub 1-x-y}Co{sub 2y}Mn{sub 2-y}O{sub 4} (0,1{<=}x{<=}0,8;0,1{<=}y{<=}0,9-x) system is investigated. The {gamma}-induced increasing of the electrical resistance is observed for the investigated samples of various compositions. It is supposed that these changes are explained by cationic redistribution in the spinel sublattices of the ceramics.

  3. Sintering of anorthite based ceramics prepared from kaolin DD2 and calcite

    Energy Technology Data Exchange (ETDEWEB)

    Zaiou, S.; Harabi, A.; Harabi, E.; Guechi, A.; Karboua, N.; Benhassine, M.-T.; Zouai, S.; Guerfa, F., E-mail: Zaiou_21@yahoo.fr, E-mail: harabi52@gmail.com, E-mail: semouni84@gmail.com, E-mail: guechia@yahoo.fr, E-mail: kanour17@yahoo.fr, E-mail: mtb25dz@gmail.com, E-mail: zouaisouheila@yahoo.fr, E-mail: guerfatiha@gmail.com [Ceramics Lab., Faculty of Exact Science, Physics Department, Mentouri University of Constantine (Algeria)

    2016-10-15

    In this work, the preparation of anorthite based ceramics using a modified milling system and 80 wt% kaolin (DD2 type) and 20 wt% calcium oxide extracted from CaCO{sub 3} is shown. The choice of these raw materials was dictated by their natural abundance. Previous studies have shown that a simple and vibratory multidirectional milling system using a bimodal distribution of highly resistant ceramics can be successfully used for obtaining fine powders. The prepared samples were sintered at different temperatures ranging between 800 and 1100 °C. It has been found that the relative density of samples sintered at 900 °C for 1 h with a heating rate of 5 °C/min was about 96% of the theoretical density of anorthite (2.75 g/cm{sup 3} ). Finally, the prepared samples were also characterized by scanning electron microscopy, X-ray diffraction and Raman spectroscopy. (author)

  4. Alumina ceramic based high-temperature performance of wireless passive pressure sensor

    Science.gov (United States)

    Wang, Bo; Wu, Guozhu; Guo, Tao; Tan, Qiulin

    2016-12-01

    A wireless passive pressure sensor equivalent to inductive-capacitive (LC) resonance circuit and based on alumina ceramic is fabricated by using high temperature sintering ceramic and post-fire metallization processes. Cylindrical copper spiral reader antenna and insulation layer are designed to realize the wireless measurement for the sensor in high temperature environment. The high temperature performance of the sensor is analyzed and discussed by studying the phase-frequency and amplitude-frequency characteristics of reader antenna. The average frequency change of sensor is 0.68 kHz/°C when the temperature changes from 27°C to 700°C and the relative change of twice measurements is 2.12%, with high characteristic of repeatability. The study of temperature-drift characteristic of pressure sensor in high temperature environment lays a good basis for the temperature compensation methods and insures the pressure signal readout accurately.

  5. Alumina ceramic based high-temperature performance of wireless passive pressure sensor

    Science.gov (United States)

    Wang, Bo; Wu, Guozhu; Guo, Tao; Tan, Qiulin

    2016-07-01

    A wireless passive pressure sensor equivalent to inductive-capacitive (LC) resonance circuit and based on alumina ceramic is fabricated by using high temperature sintering ceramic and post-fire metallization processes. Cylindrical copper spiral reader antenna and insulation layer are designed to realize the wireless measurement for the sensor in high temperature environment. The high temperature performance of the sensor is analyzed and discussed by studying the phase-frequency and amplitude-frequency characteristics of reader antenna. The average frequency change of sensor is 0.68 kHz/°C when the temperature changes from 27°C to 700°C and the relative change of twice measurements is 2.12%, with high characteristic of repeatability. The study of temperature-drift characteristic of pressure sensor in high temperature environment lays a good basis for the temperature compensation methods and insures the pressure signal readout accurately.

  6. Heat-Resistant Ceramic Pigments on the Base of Waste Vanadium Catalyst and Alumina

    Directory of Open Access Journals (Sweden)

    M. B. Sedelnikova

    2013-01-01

    Full Text Available Ceramic pigments on the base of technogenic silica-containing material—waste vanadium catalyst were obtained in this work. Corundum is identified along with the predominant mullite phase in the composition of pigments. The ions of nickel, chromium, and iron are embedded in the structure if the concentration of the corresponding oxide in the initial mixture does not exceed 10 wt.%. In this case, the oxide is not identified in a free form according to the results of X-ray diffraction analysis. Spinel CoAl2O4 is formed in cobalt pigments. The developed pigments keep the firing temperature up to 1200°C. The obtained pigments may be recommended for ceramic paints and colored glazes for building materials.

  7. Low Cost Fabrication of Silicon Carbide Based Ceramics and Fiber Reinforced Composites

    Science.gov (United States)

    Singh, M.; Levine, S. R.

    1995-01-01

    A low cost processing technique called reaction forming for the fabrication of near-net and complex shaped components of silicon carbide based ceramics and composites is presented. This process consists of the production of a microporous carbon preform and subsequent infiltration with liquid silicon or silicon-refractory metal alloys. The microporous preforms are made by the pyrolysis of a polymerized resin mixture with very good control of pore volume and pore size thereby yielding materials with tailorable microstructure and composition. Mechanical properties (elastic modulus, flexural strength, and fracture toughness) of reaction-formed silicon carbide ceramics are presented. This processing approach is suitable for various kinds of reinforcements such as whiskers, particulates, fibers (tows, weaves, and filaments), and 3-D architectures. This approach has also been used to fabricate continuous silicon carbide fiber reinforced ceramic composites (CFCC's) with silicon carbide based matrices. Strong and tough composites with tailorable matrix microstructure and composition have been obtained. Microstructure and thermomechanical properties of a silicon carbide (SCS-6) fiber reinforced reaction-formed silicon carbide matrix composites are discussed.

  8. Issues in nanocomposite ceramic engineering: focus on processing and properties of alumina-based composites.

    Science.gov (United States)

    Palmero, Paola; Kern, Frank; Sommer, Frank; Lombardi, Mariangela; Gadow, Rainer; Montanaro, Laura

    2014-12-30

    Ceramic nanocomposites, containing at least one phase in the nanometric dimension, have received special interest in recent years. They have, in fact, demonstrated increased performance, reliability and lifetime with respect to monolithic ceramics. However, a successful approach to the production of tailored composite nanostructures requires the development of innovative concepts at each step of manufacturing, from the synthesis of composite nanopowders, to their processing and sintering.This review aims to deepen understanding of some of the critical issues associated with the manufacturing of nanocomposite ceramics, focusing on alumina-based composite systems. Two case studies are presented and briefly discussed. The former illustrates the benefits, in terms of sintered microstructure and related mechanical properties, resulting from the application of an engineering approach to a laboratory-scale protocol for the elaboration of nanocomposites in the system alumina-ZrO2-YAG (yttrium aluminium garnet). The latter illustrates the manufacturing of alumina-based composites for large-scale applications such as cutting tools, carried out by an injection molding process. The need for an engineering approach to be applied in all processing steps is demonstrated also in this second case study, where a tailored manufacturing process is required to obtain the desired results.

  9. Characterization of Waste Material Derived Willemite-Based Glass-Ceramics Doped with Erbium

    Directory of Open Access Journals (Sweden)

    G. V. Sarrigani

    2015-01-01

    Full Text Available We reported, for the first time, to the best of our knowledge, the production of erbium doped willemite-based glass-ceramic using waste material. In this work, a willemite-based glass-ceramic was prepared from waste material to obtain excellent crystallinity and then doped with trivalent erbium (Er3+ to yield ([(ZnO0.5(SLS0.5]1−x[Er2O3]x final composition where x=3 wt%. The samples were sintered at various temperatures (500–1100°C to study the effects of sintering temperatures on microstructure and physical properties of the samples. X-ray diffraction (XRD and Fourier transform infrared (FTIR were used to determine structural changes and functional groups in the samples, respectively. Field-emission scanning electron microscopy (FE-SEM equipped with energy dispersive X-ray was used to observe surface morphology and to detect presence of elements in the samples. Findings showed that average grain size of the Er3+ doped glass-ceramic sample increased as a function of the sintering temperature and the optimum temperature was 900°C.

  10. Shear Bond Strength of Ceramic Brackets with Different Base Designs: Comparative In-vitro Study

    Science.gov (United States)

    Ansari, Mohd. Younus; Agarwal, Deepak K; Bhattacharya, Preeti; Ansar, Juhi; Bhandari, Ravi

    2016-01-01

    Introduction Knowledge about the Shear Bond Strength (SBS) of ceramic brackets with different base design is essential as it affects bond strength to enamel. Aim The aim of the present study was to evaluate and compare the effect of base designs of different ceramic brackets on SBS, and to determine the fracture site after debonding. Materials and Methods Four groups of ceramic brackets and one group of metal brackets with different base designs were used. Adhesive precoated base of Clarity Advanced (APC Flash-free) (Unitek/3M, Monrovia, California), microcrystalline base of Clarity Advanced (Unitek/3M, Monrovia, California), polymer mesh base of InVu (TP Orthodontics, Inc., La Porte, IN, United States), patented bead ball base of Inspire Ice (Ormco, Glendora, California), and a mechanical mesh base of Gemini Metal bracket (Unitek/3M, Monrovia, California). Ten brackets of each type were bonded to 50 maxillary premolars with Transbond XT (Unitek/3M). Samples were stored in distilled water at room temperature for 24 hours and subsequently tested in shear mode on a universal testing machine (Model 3382; Instron Corp., Canton, Massachusetts, USA) at a cross head speed of 1mm/minute with the help of a chisel. The debonded interface was recorded and analyzed to determine the predominant bond failure site under an optical microscope (Stereomicroscope) at 10X magnification. One way analysis of variance (ANOVA) was used to compare SBS. Tukey’s significant differences tests were used for post-hoc comparisons. The Adhesive Remnant Index (ARI) scores were compared by chi-square test. Results Mean SBS of microcrystalline base (27.26±1.73), was the highest followed by bead ball base (23.45±5.09), adhesive precoated base (20.13±5.20), polymer mesh base (17.54±1.91), and mechanical mesh base (17.50±2.41) the least. Comparing the frequency (%) of ARI Score among the groups, chi-square test showed significantly different ARI scores among the groups (χ2 = 34.07, p<0

  11. Mechanical properties of microwave sintered Si3N4-based ceramics

    Directory of Open Access Journals (Sweden)

    Getman O.I.

    2002-01-01

    Full Text Available The mechanical properties and microstructure formation processes in Si3N4+3% AI2O3+5% Y2O3(Yb2O3 ceramic compacts sintered under microwave heating (MWH and under traditional heating (TH were investigated. The initial ceramic materials were powder blends of silicon nitride with oxides. The mean powder particle sizes were 0.5-1.0 mim. The content of alfa-phase in the Si3N4 powder was more than 95 %. The samples were sintered at 1800BC in nitrogen at normal pressure, the heating rate in all experiments was 60BC/min. The Vickers hardness (HV, fracture toughness (K1C and bending strength (on were determined. The microstructures of fracture surfaces of samples were studied by SEM. Quantitative microstructure analysis was carried out. It was shown that the values of HV and Kic of ceramic samples sintered under MWH at 1800BC rose steadily with the sintering time. This caused an increase in density, which reached maximum as fast as after 30 min of the MWH sintering; the mass loss at that time amounted to 3-4 %. The porosity of sintered samples with an addition of yttria was less than 1 %, that of ytterbia was greater, 2.4 %. For similar values of relative density, the hardness and fracture toughness of ceramic samples produced under MWH were higher as compared with those of samples sintered under TH. The microstructure of samples had the form of elongated grains in a matrix of polyhedral grains of the beta-Si3N4 phase. Measurements showed the mean size of grains in samples produced by MWH to be greater that in samples produced by TH. A larger number of elongated grains were formed. It was concluded that for sintering under MWH of Si3N4-based ceramics the growth of elongated beta-Si3N4 grains and formation of a "reinforced" microstructure were promoted and thereby improved the mechanical properties of such ceramics.

  12. Ceramic compositions based on nano forsterite/nano magnesium aluminate spinel powders

    Energy Technology Data Exchange (ETDEWEB)

    Khattab, R.M. [Refractories, Ceramics and Building Materials Dept., National Research Centre, Dokki, 12622 Giza (Egypt); Wahsh, M.M.S., E-mail: mmswahsh@yahoo.com [Refractories, Ceramics and Building Materials Dept., National Research Centre, Dokki, 12622 Giza (Egypt); Khalil, N.M. [Refractories, Ceramics and Building Materials Dept., National Research Centre, Dokki, 12622 Giza (Egypt); Department of Chemistry, Faculty of Sciences and Arts, Khulais, University of Jeddah (Saudi Arabia)

    2015-09-15

    According to the wide applications in the field of chemical and engineering industries, forsterite (Mg{sub 2}SiO{sub 4})/spinel (MgAl{sub 2}O{sub 4}) ceramic compositions were the matter of interest of several research works during the last three decades. This work aims at preparation and characterization of improved ceramic bodies based on forsterite and spinel nano powders through controlling the forsterite and spinel contents in the prepared mixes. These prepared ceramic compositions have been investigated through measuring the densification parameters, cold crushing strength as well as volume resistively. Nano spinel was added from 0 to 30 mass% on expense of nano forsterite matrix and fired at 1550 °C for 2 h. The phase composition of the fired samples was examined using x-ray diffraction (XRD) technique. The microstructure of some selected samples was shown using scanning electron microscope (SEM). A pronounced improvement in the sintering, mechanical properties and volume resistively were achieved with increasing of nano spinel addition up to 15 mass%. This is due to the improvement in the matrix of the prepared forsterite/spinel bodies as a result of well distribution of spinel in the forsterite matrix as depicted by SEM analysis. - Highlights: • Ceramic compositions based on nano forsterite/nano-MgAl{sub 2}O{sub 4} spinel were synthesized. • CCS was improved (333.78 MPa) through 15 mass% of nano-MgAl{sub 2}O{sub 4} spinel addition. • Volume resistivity was enhanced to 203*10{sup 13} Ohm cm with 15 mass% of spinel addition. • Beyond 15 mass% spinel, CCS and volume resistivity were decreased.

  13. Influence of colorants on crystallization and mechanical properties of lithia-based glass-ceramics.

    Science.gov (United States)

    Anusavice, K J; Zhang, N Z; Moorhead, J E

    1994-03-01

    The objective of the present study was to test the hypothesis that colorants such as AgNO3 and FeCl3 act as conucleating agents with P2O5 in the Li2O-Al2O3-CaO-SiO2 system and that the addition of either colorant and P2O5 produces a greater effect on crystallization and selected mechanical properties than the use of P2O5 alone. Microstructural effects were observed by SEM and optical microscopy. Mechanical properties were determined to monitor the effects of structural changes after crystallization. These include controlled-flaw flexure strength, fracture toughness (KIC), and Vickers hardness (VHN). Based on a glass composition of 27.84 mol% Li2O, 2.45 mol% Al2O3, 5.88 mol% CaO, and 63.84 mol% SiO2 (LACS), the mechanical properties of LACS glass-ceramics were influenced by P2O5, the colorant type, and the colorant concentration. The mean strength of the glass-ceramic disks without P2O5 increased with AgNO3 concentration to a peak value of 188 MPa at a concentration of 0.78 mmol%. The maximum value of controlled-flaw flexure strength increased from 120 MPa for one of the FeCl3 groups to 188 MPa for one of the AgNO3 groups. The maximum fracture toughness of glass-ceramic disks without P2O5 (2.45 MPa.m1/2) was associated with a AgNO3 concentration of 0.58 mmol%. This value was significantly greater (p < 0.05) than that of the corresponding group (1.90 MPa.m1/2) which also contained P2O5. There was no significant change in KIC of glass-ceramic specimens containing P2O5 as the AgNO3 concentration increased. The increase in controlled-flaw flexure strength and fracture toughness of specimen groups containing 0.58 to 0.78 mmol% AgNO3 support its use as a colorant and as a nucleating agent in LACS glass-ceramics. The development of tougher, higher strength glass-ceramics can be controlled by the use of colorants that are also effective as nucleating agents. Although certain colorants are believed to act synergistically when used in combination with known nucleating agents

  14. Mechanical properties of anorthite based ceramics prepared from kaolin DD2 and calcite

    Directory of Open Access Journals (Sweden)

    A. Harabi

    Full Text Available Abstract Good quality ceramics costs a lot that has limited their use in developing countries. This work was devoted to prepare low-cost and good quality anorthite based ceramics. The proposed composition was 80 wt% kaolin (DD2 type and 20 wt% calcium oxide (CaO. The choice of these raw materials was dictated by their natural abundance coupled with a modified milling system, as another interesting advantage. Previous studies have shown that a simple vibratory multidirectional milling system using bimodal distribution of highly resistant ceramic milling elements has been successfully applied for obtaining fine powders. The influence of the relatively lower sintering temperature, ranging from 800 to 1100 °C, on the porosity and the average pore size (APS have been investigated. The APS and the porosity values of samples sintered at 950 °C were about 1 μm and 4%, respectively. The best Vickers microhardness and 3-point bending strength values for these sintered samples, using this proposed milling system, were 7.1 GPa and 203 MPa, respectively. Finally, the crystalline phase evolution during heat treatment was investigated by X-ray diffraction, Fourier transform infrared spectroscopy and scanning electron microscopy techniques.

  15. Research on Micro-Flow Self-Sensing Actuators Based on Piezoelectric Ceramic Stack

    Institute of Scientific and Technical Information of China (English)

    Yan-Bo Wei; Li-Ping Shi; Xi-Wen Wei; Jie Huang

    2014-01-01

    The paper is concerned with the micro-flow self-sensing actuators, the work of which is based on the secondary piezoelectric effect. The piezoelectric ceramic stack can yield micro-displacement due to its first inverse piezoelectric effect. Therefore, we apply this micro-displacement to cell micro-flow injection. Moreover, due to the charge of the secondary direct piezoelectric effect, the piezoelectric ceramic stack is able to detect the force and displacement in the injection by itself. The experiments of first inverse piezoelectric effect and secondary direct piezoelectric effect are conducted. The experiment results show that, subjected to 0-60 V input, the piezoelectric ceramic stack can generate 13�45 μm displacement, and control accuracy can achieve 2 nm. It can completely meet the needs of cell micro-flow injection. Also, the experiments demonstrate that the micro-displacement due to the first inverse piezoelectric effect can be well self-sensed by the electric charge due to the secondary direct piezoelectric effect.

  16. Feature extraction for ultrasonic sensor based defect detection in ceramic components

    Science.gov (United States)

    Kesharaju, Manasa; Nagarajah, Romesh

    2014-02-01

    High density silicon carbide materials are commonly used as the ceramic element of hard armour inserts used in traditional body armour systems to reduce their weight, while providing improved hardness, strength and elastic response to stress. Currently, armour ceramic tiles are inspected visually offline using an X-ray technique that is time consuming and very expensive. In addition, from X-rays multiple defects are also misinterpreted as single defects. Therefore, to address these problems the ultrasonic non-destructive approach is being investigated. Ultrasound based inspection would be far more cost effective and reliable as the methodology is applicable for on-line quality control including implementation of accept/reject criteria. This paper describes a recently developed methodology to detect, locate and classify various manufacturing defects in ceramic tiles using sub band coding of ultrasonic test signals. The wavelet transform is applied to the ultrasonic signal and wavelet coefficients in the different frequency bands are extracted and used as input features to an artificial neural network (ANN) for purposes of signal classification. Two different classifiers, using artificial neural networks (supervised) and clustering (un-supervised) are supplied with features selected using Principal Component Analysis(PCA) and their classification performance compared. This investigation establishes experimentally that Principal Component Analysis(PCA) can be effectively used as a feature selection method that provides superior results for classifying various defects in the context of ultrasonic inspection in comparison with the X-ray technique.

  17. Damage formation, fatigue behavior and strength properties of ZrO{sub 2}-based ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Kozulin, A. A., E-mail: kozulyn@ftf.tsu.ru; Kulkov, S. S. [Tomsk State University, Tomsk, 634050 (Russian Federation); Narikovich, A. S.; Leitsin, V. N. [Immanuel Kant Baltic Federal University, Kaliningrad, 236041 (Russian Federation); Kulkov, S. N., E-mail: kulkov@ispms.ru [Tomsk State University, Tomsk, 634050 (Russian Federation); Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation)

    2016-08-02

    It is suggested that a non-destructive testing technique using a three-dimensional X-ray tomography be applied to detecting internal structural defects and monitoring damage formation in a ceramic composite structure subjected to a bending load. Three-point bending tests are used to investigate the fatigue behavior and mechanical and physical properties of medical-grade ZrO{sub 2}-based ceramics. The bending strength and flexural modulus are derived under static conditions at a loading rate of 2 mm/min. The fatigue strength and fatigue limit under dynamic loading are investigated at a frequency of 10 Hz in three stress ranges: 0.91–0.98, 0.8–0.83, and 0.73–0.77 MPa of the static bending strength. The average values of the bending strength and flexural modulus of sintered specimens are 43 MPa and 22 GPa, respectively. The mechanical properties of the ceramics are found to be similar to those of bone tissues. The testing results lead us to conclude that the fatigue limit obtained from 10{sup 5} stress cycles is in the range 33–34 MPa, i.e. it accounts for about 75% of the static bending strength for the test material.

  18. Stochastic-Strength-Based Damage Simulation Tool for Ceramic Matrix and Polymer Matrix Composite Structures

    Science.gov (United States)

    Nemeth, Noel N.; Bednarcyk, Brett A.; Pineda, Evan J.; Walton, Owen J.; Arnold, Steven M.

    2016-01-01

    Stochastic-based, discrete-event progressive damage simulations of ceramic-matrix composite and polymer matrix composite material structures have been enabled through the development of a unique multiscale modeling tool. This effort involves coupling three independently developed software programs: (1) the Micromechanics Analysis Code with Generalized Method of Cells (MAC/GMC), (2) the Ceramics Analysis and Reliability Evaluation of Structures Life Prediction Program (CARES/ Life), and (3) the Abaqus finite element analysis (FEA) program. MAC/GMC contributes multiscale modeling capabilities and micromechanics relations to determine stresses and deformations at the microscale of the composite material repeating unit cell (RUC). CARES/Life contributes statistical multiaxial failure criteria that can be applied to the individual brittle-material constituents of the RUC. Abaqus is used at the global scale to model the overall composite structure. An Abaqus user-defined material (UMAT) interface, referred to here as "FEAMAC/CARES," was developed that enables MAC/GMC and CARES/Life to operate seamlessly with the Abaqus FEA code. For each FEAMAC/CARES simulation trial, the stochastic nature of brittle material strength results in random, discrete damage events, which incrementally progress and lead to ultimate structural failure. This report describes the FEAMAC/CARES methodology and discusses examples that illustrate the performance of the tool. A comprehensive example problem, simulating the progressive damage of laminated ceramic matrix composites under various off-axis loading conditions and including a double notched tensile specimen geometry, is described in a separate report.

  19. Damage formation, fatigue behavior and strength properties of ZrO2-based ceramics

    Science.gov (United States)

    Kozulin, A. A.; Narikovich, A. S.; Kulkov, S. N.; Leitsin, V. N.; Kulkov, S. S.

    2016-08-01

    It is suggested that a non-destructive testing technique using a three-dimensional X-ray tomography be applied to detecting internal structural defects and monitoring damage formation in a ceramic composite structure subjected to a bending load. Three-point bending tests are used to investigate the fatigue behavior and mechanical and physical properties of medical-grade ZrO2-based ceramics. The bending strength and flexural modulus are derived under static conditions at a loading rate of 2 mm/min. The fatigue strength and fatigue limit under dynamic loading are investigated at a frequency of 10 Hz in three stress ranges: 0.91-0.98, 0.8-0.83, and 0.73-0.77 MPa of the static bending strength. The average values of the bending strength and flexural modulus of sintered specimens are 43 MPa and 22 GPa, respectively. The mechanical properties of the ceramics are found to be similar to those of bone tissues. The testing results lead us to conclude that the fatigue limit obtained from 105 stress cycles is in the range 33-34 MPa, i.e. it accounts for about 75% of the static bending strength for the test material.

  20. Optimization of glass-ceramic crystallization based on DTA exotherm analysis.

    Science.gov (United States)

    Parsell, D E; Anusavice, K J

    1994-05-01

    Crystallization of glass-ceramics is traditionally achieved through a two-stage heat treatment consisting of an isothermal nucleation stage followed by an isothermal growth stage. A method for determining a more efficient heat treatment schedule for a glass-ceramic material using a thermal analysis technique is proposed. The goal of an optimized heat treatment schedule is the production of a glass-ceramic with a desired microstructure (number of crystals per volume) in the shortest amount of time. The proposed method involves differential thermal analysis (DTA) to measure glass crystallization exotherm characteristics which are correlated with the population density of growing crystals, and therefore, to the effectiveness of any prior heat treatment. Traditional thermal processing parameters were investigated and optimized. A method for generating a more efficient heat treatment schedule composed of a series of increasing heating rates was also demonstrated. The thermal analysis method measured a significant effect upon the number density of crystals generated as a function of several experimental variables. Micrographs from samples crystallized with a more time-efficient heat treatment schedule were shown to have equivalent crystal number densities compared to those crystallized with a more time consuming, traditional schedule. This work demonstrated that a rapid thermal analysis method was capable of measuring the relative effectiveness of heat treatment schedules to generate crystalline populations. A novel heat treatment schedule was developed based on progressive adjustment of processing heating rates to generate the maximum crystal population in the shortest amount of time.

  1. Effect of Zirconia Thickness on the Tensile Stress of Zirconia Based All-Ceramic Restorations

    Directory of Open Access Journals (Sweden)

    Masood Shiezadeh

    2015-09-01

    Full Text Available Introduction: The purpose of the presented study was to evaluate the effect of zirconia thickness on the tensile stress of zirconia based all-ceramic restorations. Methods: Twenty zirconia disks with 10mm diameter were prepared in two groups using CAD/CAM system. The thickness of zirconia was 0.5mm in first group and 0.3mm in second group. After sintering, 0.4mm glass ceramic porcelain was applied to each disk. Then, sintering and glazing of porcelain carried out. Instron testing machine with 1mm/min crosshead speed used to evaluate the failure load of the samples. Biaxial Flexural strength standard formula employed to calculate tensile stress of specimens. Statistical analysis performed using SPSS software. Results: Although data analysis showed more maximum tensile stress in 1st group, no significant differences were found between two groups. Conclusion: Zirconia with 0.5mm and 0.3mm thicknesses cause similar tensile stress in all-ceramic restorations and thickness of these laminates could be reduced to 0.7mm.

  2. Residual Stress Analysis of Ceramic Thermal Barrier Coating Based on Thermal Spray Process

    Science.gov (United States)

    Arai, Masayuki; Wada, Eiji; Kishimoto, Kikuo

    Residual stress is generated in ceramic thermal barrier coatings (TBCs), which were sprayed by a plasma spray technology, due to the difference in coefficients of thermal expansion between the coating and the substrate. Previous experimental results obtained by the X-ray diffraction method indicated that the residual stress at the ceramic coating surface is tensile and could lead to TBC failure such as cracking and spalling of the ceramic coating. In this study, a numerical model that can predict the residual stress exactly is proposed by taking into account a thermal spray process. This numerical model is a layer-buildup model based on a shear-lag theory, and the residual stress contribution comes from two kinds of the following stress components: (1) quenching stress, which was generated in molten spray particles impinged onto the substrate, and (2) thermal stress, which was generated due to differences in thermal expansion between the deposited particle and the underlying substrate. It is shown herein that residual stress predicted by the proposed numerical model coincided with the experimental one obtained by the strain gage technique, with a good level of accuracy.

  3. Tricalcium phosphate based resorbable ceramics: Influence of NaF and CaO addition

    Energy Technology Data Exchange (ETDEWEB)

    Seeley, Zachary; Bandyopadhyay, Amit [W. M. Keck Biomedical Materials Research Lab, School of Mechanical and Materials Engineering, Washington State University, Pullman, WA 99164 (United States); Bose, Susmita [W. M. Keck Biomedical Materials Research Lab, School of Mechanical and Materials Engineering, Washington State University, Pullman, WA 99164 (United States)], E-mail: sbose@wsu.edu

    2008-01-10

    Resorbable bioceramics have gained much attention due to their time-varying mechanical properties in-vivo. Implanted ceramics degrade allowing bone in-growth and eventual replacement of the artificial material with natural tissue. Calcium phosphate based materials have caught the most significant attention because of their excellent biocompatibility and compositional similarities to natural bone. Doping these ceramics with various metal ions has significantly influenced their properties. In this study, tricalcium phosphate (TCP) compacts were fabricated via uniaxial compression with five compositions: (i) pure TCP, (ii) TCP with 2.0 wt.% NaF, (iii) TCP with 3.0 wt.% CaO, (iv) TCP with a binary of 2.0 wt.% NaF and 0.5 wt.% Ag{sub 2}O, and (v) TCP with a quaternary of 1.0 wt.% TiO{sub 2}, 0.5 wt.% Ag{sub 2}O, 2.0 wt.% NaF, and 3.0 wt.% CaO. These compacts were sintered at 1250 deg. C for 4 h to obtain dense ceramic structures. Phase analyses were carried out using X-ray diffraction. The presence of NaF in TCP improved densification and increased compression strength from 70 ({+-} 25) to 130 ({+-} 40) MPa. Addition of CaO had no influence on density or strength. Human osteoblast cell growth behavior was studied using an osteoprecursor cell line (OPC 1) to assure that the biocompatibility of these ceramics was not altered due to the dopants. For long-term biodegradation studies, density, weight change, surface microstructure, and uniaxial compression strength were measured as a function of time in a simulated body fluid (SBF). Weight gain in SBF correlated strongly with precipitation viewed in the inter-connected pores of the samples. After 3 months in SBF, all samples displayed a reduction in strength. NaF, CaO and the quaternary compositions maintained the most steady strength loss under SBF.

  4. Ceramic separators based on Li+-conducting inorganic electrolyte for high-performance lithium-ion batteries with enhanced safety

    Science.gov (United States)

    Jung, Yun-Chae; Kim, Seul-Ki; Kim, Moon-Sung; Lee, Jeong-Hye; Han, Man-Seok; Kim, Duck-Hyun; Shin, Woo-Cheol; Ue, Makoto; Kim, Dong-Won

    2015-10-01

    Flexible ceramic separators based on Li+-conducting lithium lanthanum zirconium oxide are prepared as thin films and directly applied onto negative electrode to produce a separator-electrode assembly with good interfacial adhesion and low interfacial resistances. The ceramic separators show an excellent thermal stability and high ionic conductivity as compared to conventional polypropylene separator. The lithium-ion batteries assembled with graphite negative electrode, Li+-conducting ceramic separator and LiCoO2 positive electrode exhibit good cycling performance in terms of discharge capacity, capacity retention and rate capability. It is also demonstrated that the use of a ceramic separator can greatly improve safety over cells employing a polypropylene separator, which is highly desirable for lithium-ion batteries with enhanced safety.

  5. Fracture toughness (K(IC) of a hot-pressed core ceramic based on fractographic analysis of fractured ceramic FPDs.

    Science.gov (United States)

    Oh, Won-Suck; Park, Ju-Mi; Anusavice, Kenneth

    2003-01-01

    The objective of this study was to test the hypothesis that there is no significant difference between the fracture toughness (K(IC)) of an experimental hot-pressed core ceramic measured by fractographic analysis of failed ceramic prostheses and the values determined by other standard methods. Four groups were subjected to one of four test methods: group 1 = indentation strength technique (standard numerical calculation); group 2 = indentation strength technique (fractographic analysis); group 3 = flexure test of precracked specimens (fractographic analysis); and group 4 = fractographic analysis of failed three-unit fixed partial dentures (FPD). For groups 1 to 3, 20 ceramic bar specimens were subjected to three-point flexure at a cross-head speed of 0.5 mm/min until fracture occurred. For group 4, 10 failed FPDs were collected from a previous study. Stress values at failure were calculated from either a flexure stress equation (groups 1 to 3) or from finite element analyses (group 4). K(IC) values were calculated from an equation and fractographic measurement data. Mean fracture toughness ranged from 3.1 MPa x m1/2 (SD 0.2) (group 1) to 3.4 MPa x m1/2 (SD 0.2) (group 4). The mean K(IC) value for group 1 was significantly different from that of group 4; however, no significant differences were found between groups 1, 2, and 3, or between groups 2, 3, and 4. Fracture toughness for an experimental hot-pressed core ceramic measured by fractographic analysis in combination with finite element analysis was comparable with the values determined with other standard fractographic methods.

  6. Portfolio: Ceramics.

    Science.gov (United States)

    Hardy, Jane; And Others

    1982-01-01

    Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

  7. Portfolio: Ceramics.

    Science.gov (United States)

    Hardy, Jane; And Others

    1982-01-01

    Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

  8. Electrical Response of Cement-Based Piezoelectric Ceramic Composites under Mechanical Loadings

    Directory of Open Access Journals (Sweden)

    Biqin Dong

    2011-01-01

    Full Text Available Electrical responses of cement-based piezoelectric ceramic composites under mechanical loadings are studied. A simple high order model is presented to explain the nonlinear phenomena, which is found in the electrical response of the composites under large mechanical loadings. For general situation, this nonlinear piezoelectric effect is quite small, and the composite is suitable for dynamic mechanical sensor as holding high static stability. The experimental results are consistent with the relationship quite well. The study shows that cement-based piezoelectric composite is suitable for potential application as dynamic mechanical sensor with excellent dynamic response and high static stability.

  9. (Alpha, gamma) irradiation effect on the alteration of high-level radioactive wastes matrices (UO{sub 2}, hollandite, glass SON68); Effet de l'irradiation (alpha, gamma) sur l'alteration des matrices de dechets nucleaires de hautes activites (UO{sub 2}, hollandite, verre SON68)

    Energy Technology Data Exchange (ETDEWEB)

    Suzuki, T

    2007-06-15

    The aim of this work is to determine the effect of irradiation on the alteration of high level nuclear waste forms matrices. The matrices investigated are UO{sub 2} to simulate the spent fuel, the hollandite for the specific conditioning of Cs, and the inactive glass SON68 representing the nuclear glass R7T7) The alpha irradiation experiments on UO{sub 2} colloids in aqueous carbonate media have enabled to distinguish between the oxidation of UO{sub 2} matrix as initial and dissolution as subsequent step. The simultaneous presence of carbonate and H{sub 2}O{sub 2} (product resulting from water radiolysis) increased the dissolution rate of UO{sub 2} to its maximum value governed by the oxidation rate. ii) The study of hollandite alteration under gamma irradiation confirmed the good retention capacity for Cs and Ba. Gamma irradiation had brought only a little influence on releasing of Cs and Ba in solution. Electronic irradiation had conducted to the amorphization of the hollandite only for a dose 1000 times higher than the auto-induced dose of Ba over millions of years. iii) The experiences of glass irradiation under alpha beam and of helium implantation in the glass SON68 were analyzed by positon annihilation spectroscopy. No effect has been observed on the solid surface for an irradiation dose equal to 1000 years of storage. (author)

  10. Densification and Thermal Properties of Zirconium Diboride Based Ceramics

    Science.gov (United States)

    2012-01-01

    ZrB2 powder was added to that solution, with stirring, for complete dispersion. After dispersion, the solvent was extracted by rotary evaporation...sintering was reported to occur at 2150°C.18 With additives like carbon, boron carbide, or molybdenum disilicide that react with and remove oxygen...attrition milled ZrB2 was ~5 wt% based on total batch weight. The solvent was removed by rotary evaporation. Particle sizes were measured by laser

  11. Effect of nucleation temperature on fracture toughness (KIC) of fluorcanasite-based glass-ceramic.

    Science.gov (United States)

    Oh, Won-Suck; Zhang, Nai-Zheng; Anusavice, Kenneth J

    2003-01-01

    The purpose of this study was to test the hypothesis that nucleation temperature significantly affects the fracture toughness of a fluorcanasite-based glass-ceramic. Sixty specimens were cut from a glass bar, polished, and randomly divided into six groups for nucleation treatment at temperatures of (1) 520 degrees C, (2) 550 degrees C, (3) 580 degrees C, (4) 610 degrees C, (5) 640 degrees C, and (6) 670 degrees C for 4 hours and a crystallization temperature of 850 degrees C for 6 hours. A precrack was produced at the center of each bar, and the prepared specimens were subjected to three-point flexural loading with the cracked surface under tension using an Instron machine at a cross-head speed of 0.5 mm/min. Fracture toughness was calculated based on the indentation strength technique, and crystal volume fraction was determined by quantitative stereology of SEM images of each group of ceramic specimens. The mean fracture toughness and crystal volume fraction ranged from 2.6 to 3.5 MPa x m1/2 and from 65% to 81%, respectively, within the limits of the nucleation temperatures investigated. ANOVA showed statistically significant differences among the test groups. Based on Duncan's multiple comparison test, significant differences in mean fracture toughness and crystal volume fraction were found among the following statistical subsets: groups 1 to 4, group 5, and group 6. Fracture toughness and crystal volume fraction of a fluorcanasite-based glass-ceramic were strongly influenced by nucleation temperature; the crystals precipitated during thermal processing are thought to be an important factor in increasing fracture toughness.

  12. Melt processed multiphase ceramic waste forms for nuclear waste immobilization

    Science.gov (United States)

    Amoroso, Jake; Marra, James C.; Tang, Ming; Lin, Ye; Chen, Fanglin; Su, Dong; Brinkman, Kyle S.

    2014-11-01

    Ceramic waste forms are promising hosts for nuclear waste immobilization as they have the potential for increased durability and waste loading compared with conventional borosilicate glass waste forms. Ceramics are generally processed using hot pressing, spark plasma sintering, and conventional solid-state reaction, however such methods can be prohibitively expensive or impractical at production scales. Recently, melt processing has been investigated as an alternative to solid-state sintering methods. Given that melter technology is currently in use for High Level Waste (HLW) vitrification in several countries, the technology readiness of melt processing appears to be advantageous over sintering methods. This work reports the development of candidate multi-phase ceramic compositions processed from a melt. Cr additions, developed to promote the formation and stability of a Cs containing hollandite phase were successfully incorporated into melt processed multi-phase ceramics. Control of the reduction-oxidation (Redox) conditions suppressed undesirable Cs-Mo containing phases, and additions of Al and Fe reduced the melting temperature.

  13. Phase transition and piezoelectric properties of Nd3+ doped nonstoichiometric (K,Na)NbO3-based lead free ceramics

    Science.gov (United States)

    Xing, Jie; Tan, Zhi; Jiang, Laiming; Wu, Yangjie; Yue, Yang; Chen, Qiang; Wu, Jiagang; Zhang, Wen; Xiao, Dingquan; Zhu, Jianguo

    2017-01-01

    0.968[(K0.48Na0.52)]1-3xNdxNb0.95+ySb0.05O3-0.032(Bi0.5Na0.5)ZrO3[KNNdxNb0.95+yS-BNZ] lead-free piezoelectric ceramics were prepared via conventional solid state technique for improving the piezoelectric properties. The influences of Nd3+ with excess Nb5+ on the phase structure, electrical properties, and temperature stability were investigated systematically. The rhombohedral-tetragonal phase boundary was observed in the ceramics with 0.001 ≤ x ≤ 0.004, y ≥ 0.01 at room temperature. Rietveld refinement is performed to explore the phase evolution in ceramics. There is a piezoelectric property enhancement in the ceramic with x = 0.001 y = 0.01: d33 = 414 pC/N, kp ˜ 48%, and TC ˜ 227 °C. All results suggest that KNNdxNb0.95+yS-BNZ ceramics developed in this study are expected to be suitable substitutes for lead-based ceramics.

  14. A Shear-Mode Ultrasonic Motor Using Potassium Sodium Niobate-Based Ceramics with High Mechanical Quality Factor

    Science.gov (United States)

    Li, Enzhu; Kakemoto, Hirofumi; Hoshina, Takuya; Tsurumi, Takaaki

    2008-09-01

    (K,Na)NbO3-LiNbO3-CuO lead-free piezoelectric ceramics that show a high mechanical quality factor Qm were synthesized and used as a drive element of an ultrasonic motor. The Qm of the (K,Na)NbO3 ceramic could be enhanced by chemical modification using Li and Cu as well as microstructure control to obtain ceramics with fine grains. The grain size dependence of the Qm was consistent with a model based on the formation of internal bias field to stabilize the domain structure. A shear mode was used to drive the ultrasonic motor because the piezoelectric d31 and d33 constants of the ceramics were not sufficient for the motor applications. A shear-mode motor driven with four piezoelectric ceramic plates was developed using the lead-free ceramics with a high Qm of 1400, a high d15 of 207 pC/N, and a high k15 of 0.72. The highest revolution speed of 486 rpm was achieved at 34.5 kHz with the input voltage of approximately 180 Vp-p (peak to peak).

  15. Cold crucible induction melter test for crystalline ceramic waste form fabrication: A feasibility assessment

    Science.gov (United States)

    Amoroso, Jake W.; Marra, James; Dandeneau, Christopher S.; Brinkman, Kyle; Xu, Yun; Tang, Ming; Maio, Vince; Webb, Samuel M.; Chiu, Wilson K. S.

    2017-04-01

    The first scaled proof-of-principle cold crucible induction melter (CCIM) test to process a multiphase ceramic waste form from a simulated combined (Cs/Sr, lanthanide and transition metal fission products) commercial used nuclear fuel waste stream was recently conducted in the United States. X-ray diffraction, 2-D X-ray absorption near edge structure (XANES), electron microscopy, inductively coupled plasma-atomic emission spectroscopy (and inductively coupled plasma-mass spectroscopy for Cs), and product consistency tests were used to characterize the fabricated CCIM material. Characterization analyses confirmed that a crystalline ceramic with a desirable phase assemblage was produced from a melt using a CCIM. Primary hollandite, pyrochlore/zirconolite, and perovskite phases were identified in addition to minor phases rich in Fe, Al, or Cs. The material produced in the CCIM was chemically homogeneous and displayed a uniform phase assemblage with acceptable aqueous chemical durability.

  16. Stochastic-Strength-Based Damage Simulation Tool for Ceramic Matrix Composite

    Science.gov (United States)

    Nemeth, Noel; Bednarcyk, Brett; Pineda, Evan; Arnold, Steven; Mital, Subodh; Murthy, Pappu

    2015-01-01

    Reported here is a coupling of two NASA developed codes: CARES (Ceramics Analysis and Reliability Evaluation of Structures) with the MAC/GMC (Micromechanics Analysis Code/ Generalized Method of Cells) composite material analysis code. The resulting code is called FEAMAC/CARES and is constructed as an Abaqus finite element analysis UMAT (user defined material). Here we describe the FEAMAC/CARES code and an example problem (taken from the open literature) of a laminated CMC in off-axis loading is shown. FEAMAC/CARES performs stochastic-strength-based damage simulation response of a CMC under multiaxial loading using elastic stiffness reduction of the failed elements.

  17. FEAMAC/CARES Stochastic-Strength-Based Damage Simulation Tool for Ceramic Matrix Composites

    Science.gov (United States)

    Nemeth, Noel; Bednarcyk, Brett; Pineda, Evan; Arnold, Steven; Mital, Subodh; Murthy, Pappu; Bhatt, Ramakrishna

    2016-01-01

    Reported here is a coupling of two NASA developed codes: CARES (Ceramics Analysis and Reliability Evaluation of Structures) with the MAC/GMC (Micromechanics Analysis Code/ Generalized Method of Cells) composite material analysis code. The resulting code is called FEAMAC/CARES and is constructed as an Abaqus finite element analysis UMAT (user defined material). Here we describe the FEAMAC/CARES code and an example problem (taken from the open literature) of a laminated CMC in off-axis loading is shown. FEAMAC/CARES performs stochastic-strength-based damage simulation response of a CMC under multiaxial loading using elastic stiffness reduction of the failed elements.

  18. Microstructural and Electrical Characterization of Barium Strontium Titanate-Based Solid Solution Thin Films Deposited on Ceramic Substrates by Pulsed Laser Deposition

    Science.gov (United States)

    2003-04-03

    Strontium Titanate-Based Solid Solution Thin Films Deposited on Ceramic Substrates by Pulsed Laser Deposition DISTRIBUTION: Approved for public...Society H2.4 Microstructural and Electrical Characterization of Barium Strontium Titanate- based Solid Solution Thin Films Deposited on Ceramic...investigated and report the microstructural and electrical characterization of selected barium strontium titanate-based solid solution thin films

  19. Electrical resistivity of NiFe2O4 ceramic and NiFe2O4 based cermets

    Institute of Scientific and Technical Information of China (English)

    田忠良; 赖延清; 李劼; 张刚; 刘业翔

    2004-01-01

    NiFe2O4 ceramic and NiFe2O4 based cermets, expected to be used as the inert anodes in aluminum electrolysis, were prepared and their electrical resistivities were measured at different temperatures. The effects of temperature and composition on their electrical resistivities were investigated. The results indicate that the electrical resistivities of NiFe2O4 based cermets mainly depend on temperature, resistivity of ceramic matrix, composition and dispersion of the metal phase among ceramic matrix. The electrical resistivity of NiFe2O4 ceramic decreases from 10. 094 Ω · cm to 0. 475 Ω · em with increasing temperature from 573 K to 1 233 K. The electrical resistivities of NiFe2O4 based cermets are greatly lowered, but decrease with increasing the temperature with similar trend compared to that of NiFe2O4 ceramic. The resistivities of NiFe2O4 based cermets containing 5 % Ni, 5 % Cu and 5 % CuNi alloy are 0. 046 8, 0.066 8 and 0. 0532 Ω · cm at 1 233 K, respectively, which are all acceptable as inert anode materials compared to that of the current carbon anode used for aluminum electrolysis.

  20. Integration Science and Technology of Silicon-Based Ceramics and Composites:Technical Challenges and Opportunities

    Science.gov (United States)

    Singh, M.

    2013-01-01

    Ceramic integration technologies enable hierarchical design and manufacturing of intricate ceramic and composite parts starting with geometrically simpler units that are subsequently joined to themselves and/or to metals to create components with progressively higher levels of complexity and functionality. However, for the development of robust and reliable integrated systems with optimum performance for high temperature applications, detailed understanding of various thermochemical and thermomechanical factors is critical. Different technical approaches are required for the integration of ceramic to ceramic and ceramic to metal systems. Active metal brazing, in particular, is a simple and cost-effective method to integrate ceramic to metallic components. Active braze alloys usually contain a reactive filler metal (e.g., Ti, Cr, V, Hf etc) that promotes wettability and spreading by inducing chemical reactions with the ceramics and composites. In this presentation, various examples of brazing of silicon nitride to themselves and to metallic systems are presented. Other examples of joining of ceramic composites (C/SiC and SiC/SiC) using ceramic interlayers and the resulting microstructures are also presented. Thermomechanical characterization of joints is presented for both types of systems. In addition, various challenges and opportunities in design, fabrication, and testing of integrated similar (ceramic-ceramic) and dissimilar (ceramic-metal) material systems will be discussed. Potential opportunities and need for the development of innovative design philosophies, approaches, and integrated system testing under simulated application conditions will also be presented.

  1. Chemical durability of Dicor and fluorocanasite-based glass-ceramics.

    Science.gov (United States)

    Anusavice, K J; Zhang, N Z

    1998-07-01

    Fluorocanasite (Al2O3-CaO-F-K2O-Na2O-SiO2) glass-ceramics exhibit fracture toughness values of up to 5.0 MPa x m1/2. However, their chemical durability is not adequate for dental applications. The objective of this study was to test the hypothesis that an increased concentration of Al2O3 can increase the chemical durability of fluorocanasite-based glass-ceramics. Glass frits containing 2 wt% (CAN2), 5 wt% (CAN5), and 10 wt% Al2O3 (CAN10) were melted individually, poured into a graphite mold, and cut into 16-mm-diam. x 2-mm-thick disks. Each disk was crystallized at 850 degrees C for 6 hrs. The disks were immersed in a solution of de-ionized-distilled water, 4% acetic acid, or a pH 1 buffer solution, and sealed in 90-mL Teflon containers. Corrosion testing was performed by means of vibrational motion at 60 cycles per min in a shaker-bath at 80 degrees C for 15 days. Solution analyses were performed by means of a pH meter, an atomic absorption spectrophotometer, and an inductively coupled plasma spectrometer. Samples exposed to 4% acetic acid solution exhibited a mean weight loss rate (WLR) for the control group (Dicor) of 0.04+/-0.01 mg/cm2 day, which was significantly lower (p < or = 0.0001) than the mean WLR of the CAN2 (1.08+/-0.02 mg/cm2 x day), CAN5 (1.31+/-0.02 mg/cm2 x day), and CAN10(1.51+/-0.05 mg/cm2 x day) groups. The reduced durability of fluorocanasite-based glass-ceramics with increasing Al2O3 concentration is most likely associated with a more uniform distribution of smaller crystals during heat treatment of the glass.

  2. Cell response of calcium phosphate based ceramics, a bone substitute material

    Directory of Open Access Journals (Sweden)

    Juliana Marchi

    2013-01-01

    Full Text Available The aim of this study was to characterize calcium phosphate ceramics with different Ca/P ratios and evaluate cell response of these materials for use as a bone substitute. Bioceramics consisting of mixtures of hydroxyapatite (HAp and β-tricalcium phosphate (β-TCP powders in different proportions were pressed and sintered. The physical and chemical properties of these bioceramics were then characterized. Characterization of the biological properties of these materials was based on analysis of cell response using cultured fibroblasts. The number of cells attached to the samples was counted from SEM images of samples exposed to cell culture solution for different periods. These data were compared by analysis of variance (ANOVA complemented by the Tukey's test. The TCP sample had higher surface roughness and lower density. The adherence and growth of FMM1 cells on samples from all groups was studied. Even though the different calcium based ceramics exhibited properties which made them suitable as bone substitutes, those with higher levels of β-TCP revealed improved cell growth on their surfaces. These observations indicated two-phase calcium phosphate based materials with a β-TCP surface layer to be a promising bone substitute.

  3. Ferroelectromagnetic solid solutions on the base piezoelectric ceramic materials for components of micromechatronics

    Science.gov (United States)

    Bochenek, Dariusz; Zachariasz, Radosław; Niemiec, Przemysław; Ilczuk, Jan; Bartkowska, Joanna; Brzezińska, Dagmara

    2016-10-01

    In the presented work, a ferroelectromagnetic solid solutions based on PZT and ferrite powders have been obtained. The main aim of combination of ferroelectric and magnetic powders was to obtain material showing both electric and magnetic properties. Ferroelectric ceramic powder (in amount of 90%) was based on the doped PZT type solid solution while magnetic component was nickel-zinc ferrite Ni1-xZnxFe2O4 (in amount of 10%). The synthesis of components of ferroelectromagnetic solid solutions was performed using the solid phase sintering. Final densification of synthesized powder has been done using free sintering. The aim of the work was to obtain and examine in the first multicomponent PZT type ceramics admixed with chromium with the following chemical composition Pb0.94Sr0.06(Zr0.46Ti0.54)O3+0.25 at% Cr2O3 and next ferroelectromagnetic solid solution based on a PZT type ferroelectric powder (Pb0.94Sr0.06(Zr0.46Ti0.54)O3+0.25 at% Cr2O3) and nickel-zinc ferrite (Ni0.64Zn0.36Fe2O4), from the point of view of their mechanical and electric properties, such as: electric permittivity, ε; dielectric loss, tanδ; mechanical losses, Q-1; and Young modulus, E.

  4. 硅基陶瓷型芯的研究进展%Research Progress of Silica-Base Ceramic Core

    Institute of Scientific and Technical Information of China (English)

    潘继勇; 刘孝福; 何立明; 郭新力; 刘东辉; 李长春

    2012-01-01

    硅基陶瓷型芯广泛用于1 550℃以下的Ni、Co基高温合金的精密铸造.综述了硅基陶瓷型芯的研究现状.重点介绍了影响硅基陶瓷型芯的主要因素:方石英含量、矿化剂、粉料粒度、烧成温度,并对脱芯工艺进行了阐述.%Silica-base ceramic core is widely used in the investment casting of Ni- and Co-base superalloys below 1 550 ℃. The research status of silica-base ceramic core was reviewed in this paper. Key factors influencing the properties of the ceramic core, such as cristobalite content, mineralizer, granularity and sintering temperature, were presented. Core removal process was also introduced.

  5. [The effect of core veneer thickness ratio on the flexural strength of diatomite-based dental ceramic].

    Science.gov (United States)

    Jiang, Jie; Zhang, Xin; Gao, Mei-qin; Zhang, Fei-min; Lu, Xiao-li

    2015-06-01

    To evaluate the effect of different core veneer thickness ratios on the flexural strength and failure mode of bilayered diatomite-based dental ceramics. Diatomite-based dental ceramics blocks (16 mm×5.4 mm×1 mm) were sintered with different thickness of veneer porcelains: 0 mm (group A), 0.6 mm (group B), 0.8 mm (group C) and 1.0 mm (group D). Flexural strength was detected and scanning electron microscope was used to observe the interface microstructure. Statistical analysis was performed using SPSS 17.0 software package. With the increase of the thickness of the veneer porcelain, flexural strength of group C showed highest flexural strength up to (277.24±5.47) MPa. Different core veneer thickness ratios can significantly influence the flexural strength of bilayered diatomite-based dental ceramics. Supported by Science and Technology Projects of Nantong City (HS2013010).

  6. Fluorescence Effect of SrAl2O4:Eu and Diffuse Reflectivity of SrAl2O4:Eu Based Ceramics

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    SrAl2O4:Eu was adopted as main phase to prepare the ceramic pumping cavity material with ultraviolet(UV) converting function in order to match with laser absorption spectra. The relationship between SrAl2O4:Eu powder processing and fluorescence effect was studied. The glass material with lower refractive index was added to the SrAl2O4:Eu based ceramics. The diffusive reflectivity and the influence of fluorescence effect on reflection spectra of the ceramics were investigated. Some experimental results can be used for evaluating technical feasibility of the SrAl2O4:Eu based ceramics used for laser reflectors.

  7. Analysis of Toxicity of Ceramic Nanoparticles and Functional Nanocomposites Based on Vulcanized Natural Rubber

    Directory of Open Access Journals (Sweden)

    Bellucci Felipe Silva

    2015-01-01

    Full Text Available Nanocomposites are multiphase materials of which, at least one of the phases, has a dimension smaller than 100 nm. These materials have attracted technological and scientific interest due to their multifunctional characteristics and potential, which allow them to combine unique properties which are not found in traditional commercial materials, such as natural rubber alone. The objective of this work is to analyse the toxicity of nanoparticles and nanocomposites when applied to mammal cells in order to obtain bioactive agents, as well as to evaluate the potential to be applied in biological systems. Ferroelectric ceramic nanoparticles of KSr2Nb5O15 (KSN and paramagnetic ceramic nanoparticles Ni0.5Zn0.5Fe2O4 (NZF were prepared and utilized to produce functional and multifunctional nanocomposites based on vulcanized natural rubber (NR/KSN and NR/NZF with different nanoparticle concentrations. For both kinds of nanoparticles and both classes of nanocomposites, independently of the nanoparticle concentration, it is not possible to observe any reduction of the cellular viability until the incubation time is finished. In this way, these results point to the possibility of using these nanoparticles and nanocomposites, from the toxicity point of view, as bioactivity agents in biological systems based on mammalian cells.

  8. Enhancement of ionic conductivity of PEO based polymer electrolyte by the addition of nanosize ceramic powders.

    Science.gov (United States)

    Wang, G X; Yang, L; Wang, J Z; Liu, H K; Dou, S X

    2005-07-01

    The ionic conductivity of polyethylene oxide (PEO) based solid polymer electrolytes (SPEs) has been improved by the addition of nanosize ceramic powders (TiO2 and AL2O3). The PEO based solid polymer electrolytes were prepared by the solution-casting method. Electrochemical measurement shows that the 10 wt% TiO2 PEO-LiClO4 polymer electrolyte has the best ionic conductivity (about 10(-4) S cm(-1) at 40-60 degrees C). The lithium transference number of the 10 wt% TiO2 PEO-LiClO4 polymer electrolyte was measured to be 0.47, which is much higher than that of bare PEO polymer electrolyte. Ac impedance testing shows that the interface resistance of ceramic-added PEO polymer electrolyte is stable. Linear sweep voltammetry measurement shows that the PEO polymer electrolytes are electrochemically stable in the voltage range of 2.0-5.0 V versus a Li/Li+ reference electrode.

  9. Microfabrication of a Novel Ceramic Pressure Sensor with High Sensitivity Based on Low-Temperature Co-Fired Ceramic (LTCC) Technology

    OpenAIRE

    Chen Li; Qiulin Tan; Wendong Zhang; Chenyang Xue; Yunzhi Li; Jijun Xiong

    2014-01-01

    In this paper, a novel capacitance pressure sensor based on Low-Temperature Co-Fired Ceramic (LTCC) technology is proposed for pressure measurement. This approach differs from the traditional fabrication process for a LTCC pressure sensor because a 4J33 iron-nickel-cobalt alloy is applied to avoid the collapse of the cavity and to improve the performance of the sensor. Unlike the traditional LTCC sensor, the sensitive membrane of the proposed sensor is very flat, and the deformation of the se...

  10. Ceramic laser materials

    Science.gov (United States)

    Ikesue, Akio; Aung, Yan Lin

    2008-12-01

    The word 'ceramics' is derived from the Greek keramos, meaning pottery and porcelain. The opaque and translucent cement and clay often used in tableware are not appropriate for optical applications because of the high content of optical scattering sources, that is, defects. Recently, scientists have shown that by eliminating the defects, a new, refined ceramic material - polycrystalline ceramic - can be produced. This advanced ceramic material offers practical laser generation and is anticipated to be a highly attractive alternative to conventional glass and single-crystal laser technologies in the future. Here we review the history of the development of ceramic lasers, the principle of laser generation based on this material, some typical results achieved with ceramic lasers so far, and discuss the potential future outlook for the field.

  11. Solid-liquid state pressure bonding of Si3N4 ceramics with aluminum based alloys and its mechanism

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Solid-liquid state pressure bonding of Si3N4 ceramics with aluminum based alloys, which contain a small amount of intermetallic compounds Al3Ti or Al3Zr, was investigated. With this new method, the heat resistant properties of the bonding zone metal are improved, and the joints' strengths at high temperature is increased. The joints' shear strength at room temperature and at 600  ℃ reach 126~133  MPa and 32~34  MPa, respectively, with suitable bonding pressure. The reaction between aluminum and Si3N4 ceramics, which produces Al-Si-N-O type compounds is the dominant interfacial reaction, while the reactions between the second active element Ti or Zr in the aluminum based alloys and Si3N4 ceramics also occur to some extend.

  12. The Effect of Water or Wax-based Binders on the Chemical and Morphological Characteristics of the Margin Ceramic-Framework Interface.

    Science.gov (United States)

    Güler, Umut; de Queiroz, José Renato Cavalcanti; de Oliveira, Luiz Fernando Cappa; Canay, Senay; Ozcan, Mutlu

    2015-09-01

    This study evaluated the effect of binder choice in mixing ceramic powder on the chemical and morphological features between the margin ceramic-framework interfaces. Titanium and zirconia frameworks (15 x 5 x 0.5 mm3) were veneered with margin ceramics prepared with two different binders, namely a) water/conventional or b) wax-based. For each zirconia framework material, four different margin ceramics were used: a- Creation Zi (Creation Willi Geller International); b- GC Initial Zr (GC America); Triceram (Dentaurum); and d- IPS emax (voclar Vivadent). For the titanium framework, three different margin ceramics were used: a- Creation Ti (Creation Willi Geller International); b- Triceram (Dentaurum); and c- VITA Titaniumkeramik (Vita Zahnfabrik). The chemical composition of the framework-margin ceramic interface was analyzed using Energy Dispersive X-ray Spectroscopy (EDS) and porosity level was quantified within the margin ceramic using an image program (ImageJ) from four random areas (100 x 100 pixels) on each SEM image. EDS analysis showed the presence of Carbon at the margin ceramic-framework interface in the groups where wax-based binder technique was used with the concentration being the highest for the IPS emax ZirCAD group. While IPS system (IPS ZirCAD and IPS Emax) presented higher porosity concentration using wax binder, in the other groups wax-based binder reduced the porosity of margin ceramic, except for Titanium - Triceram combination.

  13. Wollastonite based-Chemically Bonded Phosphate Ceramics with lead oxide contents under gamma irradiation

    Science.gov (United States)

    Colorado, H. A.; Pleitt, J.; Hiel, C.; Yang, J. M.; Hahn, H. T.; Castano, C. H.

    2012-06-01

    The shielding properties to gamma rays as well as the effect of lead concentration incorporated into Chemically Bonded Phosphate Ceramics (CBPCs) composites are presented. The Wollastonite-based CBPC was fabricated by mixing a patented aqueous phosphoric acid formulation with Wollastonite powder. CBPC has been proved to be good structural material, with excellent thermal resistant properties, and research already showed their potential for radiation shielding applications. Wollastonite-based CBPC is a composite material itself with several crystalline and amorphous phases. Irradiation experiments were conducted on different Wollastonite-based CBPCs with lead oxide. Radiation shielding potential, attenuation coefficients in a broad range of energies pertinent to engineering applications and density experiments showing the effect of the PbO additions (to improve gamma shielding capabilities) are also presented. Microstructure was identified by using scanning electron microscopy and X-ray diffraction.

  14. Corrosion protection of SiC-based ceramics with CVD mullite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Sarin, V.; Mulpuri, R.; Auger, M. [Boston University, Boston, MA (United States) Manufacturing Engineering

    1996-04-20

    SiC based ceramics have been identified as the leading candidate materials for elevated temperature applications in harsh oxidation/corrosion environments. It has been established that a protective coating can be effectively used to avoid problems with excessive oxidation and hot corrosion. However, to date, no coating configuration has been developed that can withstand the rigorous requirements imposed by such applications. Chemical vapor deposited (CVD) mullite coatings due to their desirable properties of toughness, corrosion resistance, and good coefficient of thermal expansion match with SiC are being developed as a potential solution. Formation of mullite on ceramic substrates via chemical vapor deposition was investigated. Thermodynamic calculations performed on the AlCl{sub 3}- SiCl{sub 4}-CO{sub 2}-H{sub 2} system were used to construct equilibrium CVD phase diagrams. Through process optimization, crystalline CVD mullite coatings have been successfully grown on SiC and Si{sub 3}N{sub 4} substrates. Results from the thermodynamic analysis, process optimization, and effect of various process parameters on deposition rate and coating morphology are discussed.

  15. Testing method for ceramic armor and bare ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Roebroeks, G.H.J.J.

    2014-01-01

    TNO has developed an alternative, more configuration independent ceramic test method than the standard Depth-of-Penetration test method. In this test ceramic tiles and ceramic based armor are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

  16. Testing method for ceramic armour and bare ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Roebroeks, G.H.J.J.

    2016-01-01

    TNO developed an alternative, more configuration independent ceramic test method than the Depth-of-Penetration test method. In this alternative test ceramic tiles and ceramic based armour are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

  17. Testing method for ceramic armor and bare ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Roebroeks, G.H.J.J.

    2014-01-01

    TNO has developed an alternative, more configuration independent ceramic test method than the standard Depth-of-Penetration test method. In this test ceramic tiles and ceramic based armor are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

  18. Testing method for ceramic armour and bare ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Roebroeks, G.H.J.J.

    2016-01-01

    TNO developed an alternative, more configuration independent ceramic test method than the Depth-of-Penetration test method. In this alternative test ceramic tiles and ceramic based armour are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

  19. Optical thermometry based on luminescence behavior of Dy{sup 3+}-doped transparent LaF{sub 3} glass ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Bu, Y.Y. [Nanjing University of Posts and Telecommunications, College of Electronic Science and Engineering, Nanjing (China); Nanjing University of Posts and Telecommunications, College of Science, Nanjing (China); Cheng, S.J.; Wang, X.F. [Nanjing University of Posts and Telecommunications, College of Electronic Science and Engineering, Nanjing (China); Key Laboratory of Radio Frequency and Micro-Nano Electronics of Jiangsu Province, Nanjing, Jiangsu (China); Yan, X.H. [Nanjing University of Posts and Telecommunications, College of Electronic Science and Engineering, Nanjing (China); Key Laboratory of Radio Frequency and Micro-Nano Electronics of Jiangsu Province, Nanjing, Jiangsu (China); Nanjing University of Aeronautics and Astronautics, College of Science, Nanjing (China)

    2015-11-15

    Dy{sup 3+}-doped transparent LaF{sub 3} glass ceramics were fabricated, and its structures of resulting glass ceramics are studied by the X-ray diffraction and transmission electron microscopy. Optical temperature sensing of the resulting glass ceramics in the temperature range from 298 to 523 K is studied based on the down-conversion luminescence of Dy{sup 3+} ion. By using fluorescence intensity ratio method, the {sup 4}I{sub 15/2} and {sup 4}F{sub 9/2} of Dy{sup 3+} ions are verified as thermally coupled levels. A minimum S{sub R} = 1.16 x 10{sup -4} K{sup -1} is obtained at T = 294 K. By doping Eu{sup 3+} ion, the overall emission color of Eu{sup 3+}-Dy{sup 3+} co-doped transparent glass ceramics can be tuned from white to yellow with the temperature increase through energy transfer between Eu{sup 3+} and Dy{sup 3+}. Additionally, the thermal stability of the Dy{sup 3+} single-doped transparent glass ceramics becomes higher after doping Eu{sup 3+} ion. (orig.)

  20. Electrostatic Assembly Preparation of High-Toughness Zirconium Diboride-Based Ceramic Composites with Enhanced Thermal Shock Resistance Performance.

    Science.gov (United States)

    Zhang, Baoxi; Zhang, Xinghong; Hong, Changqing; Qiu, Yunfeng; Zhang, Jia; Han, Jiecai; Hu, PingAn

    2016-05-11

    The central problem of using ceramic as a structural material is its brittleness, which associated with rigid covalent or ionic bonds. Whiskers or fibers of strong ceramics such as silicon carbide (SiC) or silicon nitride (Si3N4) are widely embedded in a ceramic matrix to improve the strength and toughness. The incorporation of these insulating fillers can impede the thermal flow in ceramic matrix, thus decrease its thermal shock resistance that is required in some practical applications. Here we demonstrate that the toughness and thermal shock resistance of zirconium diboride (ZrB2)/SiC composites can be improved simultaneously by introducing graphene into composites via electrostatic assembly and subsequent sintering treatment. The incorporated graphene creates weak interfaces of grain boundaries (GBs) and optimal thermal conductance paths inside composites. In comparison to pristine ZrB2-SiC composites, the toughness of (2.0%) ZrB2-SiC/graphene composites exhibited a 61% increasing (from 4.3 to 6.93 MPa·m(1/2)) after spark plasma sintering (SPS); the retained strength after thermal shock increased as high as 74.8% at 400 °C and 304.4% at 500 °C. Present work presents an important guideline for producing high-toughness ceramic-based composites with enhanced thermal shock properties.

  1. Development of ceramic support the base of cordierite for one-side welding; Desenvolvimento de suporte ceramico a base de cordierita para soldagem unilateral

    Energy Technology Data Exchange (ETDEWEB)

    Almeida, L.L.P. de; Vieira, C.M.F.; Paranhos, R.P.R.; Tatagiba, L.C.S. [Universidade Estadual do Norte Fluminense Darcy Ribeiro (LAMAV/UENF), Campos dos Goytacazes, RJ (Brazil). Lab. de Materiais Avancados

    2009-07-01

    This work has as objective develops ceramic backing for the execution of one side welds in steel. The backing consists the mixture of refractory mineral (Cordierite), adhesive (sodium silicate) and water. Test coupons produced by uniaxial pressing and burned to 1100 deg C they were submitted to physical and mechanical tests for determination the water absorption and flexion strength, respectively. The microstructure of ceramics produced was evaluated by diffraction of X-Ray, scanning electron microscopy and optical microscopy. After the production of the ceramic backing, welding tests were accomplished by the process MIG-MAG to evaluate the format of the weld bead. Based on the results obtained, during and after the welding accomplished with the employment of the ceramic backing, has shown that it is technically feasible for one-side welding. (author)

  2. Comportamento térmico e evolução das fases de óxidos de Mn com estrutura hollandita da região Amazônica Thermal behavior and evolution of the Mn oxides phases with hollandite structure from Amazon region

    Directory of Open Access Journals (Sweden)

    B. A. M. Figueira

    2013-03-01

    Full Text Available Minerais de óxidos de Mn com estrutura em túnel, hollandita (Apuí, Amazonas, Brasil, zona em prospecção e criptomelana (Urucum, Mato Grosso do Sul, Brasil foram isolados e caracterizados quanto à composição química, mineralógica, estabilidade térmica e morfologia. As seguintes técnicas foram utilizadas para caracterização: microscopia eletrônica de varredura-EDS, análise térmica (TG-DTA e difração de raios X estático e com aquecimento contínuo entre 100-900 ºC. As seguintes fórmulas empíricas, calculadas com base em 16 átomos de oxigênios foram obtidas: (Ba0,18K0,12Ca0,02Pb0,040,76(Mn6,34Al0,61Si0,25Fe0,24Ti0,087,54O(160,4H2O para hollandita e (K0,9Na0,04Ca0,03Sr0,041,04(Mn7,38Fe0,28Al0,27Si0,088O16 para criptomelana. Mediante o uso de microscopia eletrônica de varredura foi possível diferenciar a morfologia da hollandita e da criptomelana. Os resultados de DRX e TG-DTA mostraram que os minerais apresentaram estabilidade térmica acima de 900 ºC.The tunnel-structure manganese oxide minerals, hollandite (Apuí, Amazonas state, Brazil, area in prospection and cryptomelane (Urucum, Mato do Sul Grosso state, Brazil were isolated and characterized chemical, mineralogical, thermal and morphologically. The following techniques were employed: scanning electron microscopy-EDS, thermal analysis (DTA-TG, X-ray diffraction with continuous-heating. The empirical formula, were calculated on the basis 16 oxygen gave as (Ba0.18K0.12Ca0.02Pb0.040.76(Mn6.34Al0.61Si0.25Fe0.24Ti0.087.54O(160.4H2O for hollandite and (K0.9Na0.04Ca0.03Sr0.041.04(Mn7.38Fe0.28Al0.27Si0.088O16 for cryptomelane. The SEM investigations allowed the differentiation of the morphologies for hollandite and cryptomelane. The minerals were thermally treated among 100-900 ºC and X-ray diffraction patterns in situ were collected. The analysis of X-ray diffractions experiments showed that a hollandite-crytomelane mineral has a thermal stability up to 900 ºC.

  3. Microstructural and electrical properties of cordierite-based ceramics obtained after two-step sintering technique

    Directory of Open Access Journals (Sweden)

    Obradović Nina

    2016-01-01

    Full Text Available Cordierite-based ceramic materials are attracting much interest for their various applications in industry, for manufacturing multilayer circuit boards, catalytic converters, filters, thermal insulation, kiln furniture, components of portable electronic devices, etc. In order to reduce production costs and modify cordierite-based materials, mechanical activation can be used. In this study, microstructural and electrical properties of mechanically activated MgO-Al2O3-SiO2 system have been analyzed. The mixtures of MgO-Al2O3-SiO2 powders were mechanically activated in a planetary ball mill for the time periods from 0 to 160 min. Morphological investigations have been performed on the obtained powders. The effects of activation and two-step sintering process on microstructure were investigated by scanning electron microscopy (SEM. Electrical measurements showed variations of the dielectric constant (εr and loss tangent (tan δ as a function of time of mechanical treatment.

  4. A novel electrolytic ignition monopropellant microthruster based on low temperature co-fired ceramic tape technology.

    Science.gov (United States)

    Wu, Ming-Hsun; Yetter, Richard A

    2009-04-07

    A planar 2-D liquid monopropellant microthruster fabricated from low temperature co-fired ceramic tapes and ignited by electrolysis is reported. The volume of the combustion chamber was 820 nL (0.82 mm(3)). Silver electrodes were screen printed and positioned on the top and bottom surfaces of the combustion chamber. A DC voltage potential applied across the electrodes was used to initiate decomposition of hydroxylammonium nitrate (HAN) based liquid monopropellants. A thrust output of 150 mN was obtained using a voltage input of 45 V. Measured ignition energies were as small as 1.9 J. Ignition delays, as short as a few hundred milliseconds, were found dependent on the type of HAN-based propellant and the voltage potential.

  5. Development of a Chitosan-Based Biofoam: Application to the Processing of a Porous Ceramic Material

    Directory of Open Access Journals (Sweden)

    Philippe Michaud

    2011-02-01

    Full Text Available Developing biofoams constitutes a challenging issue for several applications. The present study focuses on the development of a chitosan-based biofoam. Solutions of chitosan in acetic acid were dried under vacuum to generate foams with high-order structures. Chitosan concentration influenced significantly the morphology of developed porosity and the organization of pores in the material. Physico-chemical characterizations were performed to investigate the effects of chitosan concentration on density and thermal conductivity of foams. Even if chitosan-based biofoams exhibit interesting insulating properties (typically around 0.06 W·m−1·K−1, it has been shown that their durabilities are limited when submitted to a wet media. So, a way of application consists to elaborate a ceramic material with open porosity from a slurry prepared with an organic solvent infiltrating the porous network of the foam.

  6. Novel Processing of Unique Ceramic-Based Nuclear Materials and Fuels

    Energy Technology Data Exchange (ETDEWEB)

    Hui Zhang; Raman P. Singh

    2008-11-30

    Advances in nuclear reactor technology and the use of gas-cooled fast reactors require the development of new materials that can operate at the higher temperatures expected in these systems. These include refractory alloys base on Nb, Zr, Ta, Mo, W, and Re; ceramics and composites such as those based on silicon carbide (SiCf-SiC); carbon-carbon composites; and advanced coatings. Besides the ability to handle higher expected temperatures, effective heat transfer between reactor componets is necessary for improved efficiency. Improving thermal conductivity of the materials used in nuclear fuels and other temperature critical components can lower the center-line fuel temperature and thereby enhance durability and reduce the risk of premature failure.

  7. Developing porous ceramics on the base of zirconia oxide with thin and permeable pores by crystallization of organic additive method

    Science.gov (United States)

    Kamyshnaya, K. S.; Khabas, T. A.

    2016-11-01

    In this paper porous ceramics on the base of ZrO2 nanopowders and micropowders has been developed by freeze-casting method. A zirconia/carbamide slurry was frozen in mold and dehydrated in CaCl2 at room temperature. This simple process enabled the formation of porous ceramics with highly aligned pores as a replica of the carbamide crystals. The samples showed higher porosity of 47.9%. In addition, these materials could be used as membrane for air cleaning.

  8. Microstructural evaluation of rare-earth-zinc oxide-based varistor ceramics

    OpenAIRE

    2005-01-01

    Zinc oxide varistors are nonlinear voltage dependent ceramic resistors used to suppress and limit transient voltage surges. The work reported in this paper involves the relationship between microstructural characteristics and the varistor performance of ZnO ceramics doped with rare-earth oxides. Samples of these ceramics with different nonlinear current-voltage characteristics, according to the specific chemical composition and sintering parameters, were prepared and microstructurally analyze...

  9. Bioactive ceramic-based materials with designed reactivity for bone tissue regeneration

    OpenAIRE

    Ohtsuki, Chikara; Kamitakahara, Masanobu; Miyazaki, Toshiki

    2009-01-01

    Bioactive ceramics have been used clinically to repair bone defects owing to their biological affinity to living bone; i.e. the capability of direct bonding to living bone, their so-called bioactivity. However, currently available bioactive ceramics do not satisfy every clinical application. Therefore, the development of novel design of bioactive materials is necessary. Bioactive ceramics show osteoconduction by formation of biologically active bone-like apatite through chemical reaction of t...

  10. Evaluation of failure characteristics and bond strength after ceramic and polycarbonate bracket debonding: effect of bracket base silanization.

    Science.gov (United States)

    Ozcan, M; Finnema, K; Ybema, A

    2008-04-01

    The objectives of this study were to evaluate the effect of silanization on the failure type and shear-peel bond strength (SBS) of ceramic and polycarbonate brackets, and to determine the type of failure when debonded with either a universal testing machine or orthodontic pliers. Silanized and non-silanized ceramic and polycarbonate brackets (N = 48, n = 24 per bracket type) were bonded to extracted caries-free human maxillary central incisors using an alignment apparatus under a weight of 750 g. All bonded specimens were thermocycled 1000 times (5-55 degrees C). Half of the specimens from each group were debonded with a universal testing machine (1 mm/minute) to determine the SBS and the other half by an operator using orthodontic debonding pliers. Failure types of the enamel surface and the bracket base were identified both from visual inspection and digital photographs using the adhesive remnant index (ARI) and base remnant index (BRI). As-received ceramic brackets showed significantly higher bond strength values (11.5 +/- 4.1 MPa) than polycarbonate brackets [6.3 +/- 2.7 MPa; (P = 0.0077; analysis of variance (ANOVA)]. Interaction between bracket types and silanization was not significant (P = 0.4408). Silanization did not significantly improve the mean SBS results either for the ceramic or polycarbonate brackets (12.9 +/- 3.7 and 6.3 +/- 2.7 MPa, respectively; P = 0.4044; two-way ANOVA, Tukey-Kramer adjustment). There was a significant difference between groups in ARI scores for ceramic (P = 0.0991) but not polycarbonate (P = 0.3916; Kruskall-Wallis) brackets. BRI values did not vary significantly for ceramic (P = 0.1476) or polycarbonate (P = 0.0227) brackets. Failure type was not significantly different when brackets were debonded with a universal testing machine or with orthodontic debonding pliers. No enamel damage was observed in any of the groups.

  11. Effect of self-glazing on reducing the radioactivity levels of red mud based ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Qin, Shuo [College of Material Science and Engineering, Guilin University of Technology, Guilin, Guangxi 541004 (China); Wu, Bolin, E-mail: wubolin3211@gmail.com [College of Material Science and Engineering, Guilin University of Technology, Guilin, Guangxi 541004 (China)

    2011-12-30

    Graphical abstract: Self-glazing red mud based ceramic materials (RMCM) were produced by normal pressure sintering process using the main raw materials of red mud. The properties of the RMCM samples were investigated by the measurements of mechanical properties, radiation measurement, X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results show that the self-glazing RMCM have good mechanical properties (water absorption and apparent porosity approached zero; bulk density, 2.94 g/cm{sup 3}; compressive strength, 78.12 MPa). The radiation level has clear change regularity that the radioactivity levels of red mud (6360 Bq) are obvious declined, and can be reduced to that of the natural radioactive background of Guilin Karst landform, China (3600 Bq). It will not only consume large quantities of red mud, but also decrease the production cost of self-glazing RMCM. And the statement of this paper will offer effective ways to reduce the radioactivity level of red mud. Highlights: Black-Right-Pointing-Pointer The self-glazing phenomenon in red mud system was first discovered in our research. Black-Right-Pointing-Pointer Radiation levels of red mud can be reduced efficiently by self-glazing layer. Black-Right-Pointing-Pointer Red mud based ceramic materials will not cause harm to environment and humans. Black-Right-Pointing-Pointer This research possesses important economic significances to aluminum companies. - Abstract: Self-glazing red mud based ceramic materials (RMCM) were produced by normal pressure sintering process using the main raw materials of red mud. The properties of the RMCM samples were investigated by the measurements of mechanical properties, radiation measurement, X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results show that the self-glazing RMCM have good mechanical properties (water absorption and apparent porosity approached zero; bulk density, 2.94 g/cm{sup 3}; compressive strength, 78.12 MPa). The radiation

  12. Some Aspects of the Failure Mechanisms in BaTiO3-Based Multilayer Ceramic Capacitors

    Science.gov (United States)

    Liu, David Donhang; Sampson, Michael J.

    2012-01-01

    The objective of this presentation is to gain insight into possible failure mechanisms in BaTiO3-based ceramic capacitors that may be associated with the reliability degradation that accompanies a reduction in dielectric thickness, as reported by Intel Corporation in 2010. The volumetric efficiency (microF/cm3) of a multilayer ceramic capacitor (MLCC) has been shown to not increase limitlessly due to the grain size effect on the dielectric constant of ferroelectric ceramic BaTiO3 material. The reliability of an MLCC has been discussed with respect to its structure. The MLCCs with higher numbers of dielectric layers will pose more challenges for the reliability of dielectric material, which is the case for most base-metal-electrode (BME) capacitors. A number of MLCCs manufactured using both precious-metal-electrode (PME) and BME technology, with 25 V rating and various chip sizes and capacitances, were tested at accelerated stress levels. Most of these MLCCs had a failure behavior with two mixed failure modes: the well-known rapid dielectric wearout, and so-called 'early failures." The two failure modes can be distinguished when the testing data were presented and normalized at use-level using a 2-parameter Weibull plot. The early failures had a slope parameter of Beta >1, indicating that the early failures are not infant mortalities. Early failures are triggered due to external electrical overstress and become dominant as dielectric layer thickness decreases, accompanied by a dramatic reduction in reliability. This indicates that early failures are the main cause of the reliability degradation in MLCCs as dielectric layer thickness decreases. All of the early failures are characterized by an avalanche-like breakdown leakage current. The failures have been attributed to the extrinsic minor construction defects introduced during fabrication of the capacitors. A reliability model including dielectric thickness and extrinsic defect feature size is proposed in this

  13. Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  14. Research on micro-displacement driving technology based on piezoelectric ceramic

    Science.gov (United States)

    Hu, Bo; Tang, Xiaoping; Hu, Song; Yan, Wei; Hu, Zhicheng

    2012-10-01

    Piezoelectric ceramic driving power is one critical technology of achieving the piezoelectric ceramic nano-precision positioning, which has been widely used in precision manufacturing, optical instruments, aerospace and other fields. In this paper, piezoelectric ceramic driving power will be summarized on micro-displacement driving technical development and research. The domestic and overseas piezoelectric-driven ways will be compared and control model algorithms will be discussed. Describe the advantages and disadvantages of piezoelectric ceramic driving power in a different driving and control model, and then show the scope of application of driving power.

  15. High-strength zirconium diboride-based ceramic composites consolidated by low-temperature hot pressing

    Directory of Open Access Journals (Sweden)

    Shuqi Guo and Yutaka Kagawa

    2012-01-01

    Full Text Available Two compositions of ZrB2-based ceramic composites containing Si3N4, Al2O3 and Y2O3 have been hot-pressed at different temperatures between 1673 and 1773 K for 60 min in vacuum. The densification behavior of the composites was examined during the sintering process. The microstructures of the composites were characterized by scanning electron microscopy, and the crystalline phases were identified by x-ray diffraction. The effects of Al2O3 and Y2O3 additives on the densification behavior and flexural strength were assessed. A relative density of ~95% was obtained after sintering at 1723 K or higher temperatures. The microstructures of the composites consisted of (Zr,YB2, α-Si3N4 and Y3(Al,Si5O12 phases. The room-temperature flexural strength increased with the amount of additives and approached 1 GPa.

  16. Physics-Based Design Tools for Lightweight Ceramic Composite Turbine Components with Durable Microstructures

    Science.gov (United States)

    DiCarlo, James A.

    2011-01-01

    Under the Supersonics Project of the NASA Fundamental Aeronautics Program, modeling and experimental efforts are underway to develop generic physics-based tools to better implement lightweight ceramic matrix composites into supersonic engine components and to assure sufficient durability for these components in the engine environment. These activities, which have a crosscutting aspect for other areas of the Fundamental Aero program, are focusing primarily on improving the multi-directional design strength and rupture strength of high-performance SiC/SiC composites by advanced fiber architecture design. This presentation discusses progress in tool development with particular focus on the use of 2.5D-woven architectures and state-of-the-art constituents for a generic un-cooled SiC/SiC low-pressure turbine blade.

  17. Bioactive calcium phosphate–based glasses and ceramics and their biomedical applications: A review

    Science.gov (United States)

    Islam, Md Towhidul; Felfel, Reda M; Abou Neel, Ensanya A; Grant, David M; Ahmed, Ifty; Hossain, Kazi M Zakir

    2017-01-01

    An overview of the formation of calcium phosphate under in vitro environment on the surface of a range of bioactive materials (e.g. from silicate, borate, and phosphate glasses, glass-ceramics, bioceramics to metals) based on recent literature is presented in this review. The mechanism of bone-like calcium phosphate (i.e. hydroxyapatite) formation and the test protocols that are either already in use or currently being investigated for the evaluation of the bioactivity of biomaterials are discussed. This review also highlights the effect of chemical composition and surface charge of materials, types of medium (e.g. simulated body fluid, phosphate-buffered saline and cell culture medium) and test parameters on their bioactivity performance. Finally, a brief summary of the biomedical applications of these newly formed calcium phosphate (either in the form of amorphous or apatite) is presented. PMID:28794848

  18. Halloysite nanotube-based electrospun ceramic nanofibre mat: a novel support for zeolite membranes

    Science.gov (United States)

    Chen, Zhuwen; Zeng, Jiaying; Lv, Dong; Gao, Jinqiang; Zhang, Jian; Bai, Shan; Li, Ruili; Hong, Mei; Wu, Jingshen

    2016-12-01

    Some key parameters of supports such as porosity, pore shape and size are of great importance for fabrication and performance of zeolite membranes. In this study, we fabricated millimetre-thick, self-standing electrospun ceramic nanofibre mats and employed them as a novel support for zeolite membranes. The nanofibre mats were prepared by electrospinning a halloysite nanotubes/polyvinyl pyrrolidone composite followed by a programmed sintering process. The interwoven nanofibre mats possess up to 80% porosity, narrow pore size distribution, low pore tortuosity and highly interconnected pore structure. Compared with the commercial α-Al2O3 supports prepared by powder compaction and sintering, the halloysite nanotube-based mats (HNMs) show higher flux, better adsorption of zeolite seeds, adhesion of zeolite membranes and lower Al leaching. Four types of zeolite membranes supported on HNMs have been successfully synthesized with either in situ crystallization or a secondary growth method, demonstrating good universality of HNMs for supporting zeolite membranes.

  19. Halloysite nanotube-based electrospun ceramic nanofibre mat: a novel support for zeolite membranes

    Science.gov (United States)

    Chen, Zhuwen; Zeng, Jiaying; Lv, Dong; Gao, Jinqiang; Zhang, Jian; Bai, Shan; Li, Ruili; Wu, Jingshen

    2016-01-01

    Some key parameters of supports such as porosity, pore shape and size are of great importance for fabrication and performance of zeolite membranes. In this study, we fabricated millimetre-thick, self-standing electrospun ceramic nanofibre mats and employed them as a novel support for zeolite membranes. The nanofibre mats were prepared by electrospinning a halloysite nanotubes/polyvinyl pyrrolidone composite followed by a programmed sintering process. The interwoven nanofibre mats possess up to 80% porosity, narrow pore size distribution, low pore tortuosity and highly interconnected pore structure. Compared with the commercial α-Al2O3 supports prepared by powder compaction and sintering, the halloysite nanotube-based mats (HNMs) show higher flux, better adsorption of zeolite seeds, adhesion of zeolite membranes and lower Al leaching. Four types of zeolite membranes supported on HNMs have been successfully synthesized with either in situ crystallization or a secondary growth method, demonstrating good universality of HNMs for supporting zeolite membranes. PMID:28083098

  20. Development of Detonation Flame Sprayed Cu-Base Coatings Containing Large Ceramic Particles

    Science.gov (United States)

    Tillmann, Wolfgang; Vogli, Evelina; Nebel, Jan

    2007-12-01

    Metal-matrix composites (MMCs) containing large ceramic particles as superabrasives are typically used for grinding stone, minerals, and concrete. Sintering and brazing are the key manufacturing technologies for grinding tool production. However, restricted geometry flexibility and the absence of repair possibilities for damaged tool surfaces, as well as difficulties of controlling material interfaces, are the main weaknesses of these production processes. Thermal spraying offers the possibility to avoid these restrictions. The research for this paper investigated a fabrication method based on the use of detonation flame spraying technology to bond large superabrasive particles (150-600 μm, needed for grinding minerals and stones) in a metallic matrix. Layer morphology and bonding quality are evaluated with respect to superabrasive material, geometry, spraying, and powder-injection parameters. The influence of process temperature and the possibilities of thermal treatment of MMC layers are analyzed.

  1. A new lutetia-based ceramic scintillator for X-ray imaging

    CERN Document Server

    Lempicki, A; Szupryczynski, P; Lingertat, H; Nagarkar, V V; Tipnis, S V; Miller, S R

    2002-01-01

    We report a new scintillator based on a transparent ceramic of Lu sub 2 O sub 3 :Eu. The material has an extremely high density of 9.4 g/cm sup 3 , a light output comparable to CsI:Tl, and a narrow band emission at 610 nm that falls close to the maximum of the response curve of CCDs. Pixelation of the scintillator to prevent lateral spread of light enhances the spatial and contrast resolution, providing imaging performance that equals or surpasses all other currently known scintillators. Upon further development of readout technologies to take full advantage of its transparency, the new scintillator should play a major role in digital radiographic systems.

  2. Effect of self-glazing on reducing the radioactivity levels of red mud based ceramic materials.

    Science.gov (United States)

    Qin, Shuo; Wu, Bolin

    2011-12-30

    Self-glazing red mud based ceramic materials (RMCM) were produced by normal pressure sintering process using the main raw materials of red mud. The properties of the RMCM samples were investigated by the measurements of mechanical properties, radiation measurement, X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results show that the self-glazing RMCM have good mechanical properties (water absorption and apparent porosity approached zero; bulk density, 2.94 g/cm(3); compressive strength, 78.12 MPa). The radiation level has clear change regularity that the radioactivity levels of red mud (6360 Bq) is obvious declined, and can be reduced to that of the natural radioactive background of Guilin Karst landform, China (3600 Bq). It will not only consume large quantities of red mud, but also decrease the production cost of self-glazing RMCM. And the statement of this paper will offer effective ways to reduce the radioactivity level of red mud.

  3. Effect of Rare Earths on Mechanical Properties and Microstructures of Si3N4-based Ceramics

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The effects of Y2O3, La2O3 and Nd2O3 on the mechanical properties and microstructures of Si3N4-based ceramics were studied. It shows that a significant improvement in mechanical properties can be obtained by adding rare earths oxides in Si3N4. The fracture toughness and the flexural strength of Si3N4 added with both Y2O3 and La2O3 are 7.8 MPa.m1/2 and 962 MPa, respectively. The main reason is that adding rare earths in Si3N4 can improve the microstructure of the material and increase the aspect ratio of β-Si3N4 grain.

  4. Elevated Temperature Properties of Titanium Carbide Base Ceramals Containing Nickel or Iron

    Science.gov (United States)

    Cooper, A L; Colteryahn, L E

    1951-01-01

    Elevated-temperature properties of titanium carbide base ceramals containing nickel or iron were determined in oxidation, modulus of rupture, tensile strength, and thermal-shock resistance. These materials followed the general growth law and exhibited two stages in oxidation. The following tensile strengths were found at 2000 degrees F: 13.3 weight percent nickel, 16, 150 pounds per square inch; 11.8 weight percent iron, 12,500 pounds per square inch; unalloyed titanium carbide, 16,450 pounds per square inch. Nickel or iron additions to titanium carbide improved the thermal-shock resistance, nickel more. The path of fracture in tensile and thermal-shock specimens was found to progress approximately 50 percent intergranularly and 50 percent transgranularly.

  5. Structural reliability of alumina-, feldspar-, leucite-, mica- and zirconia-based ceramics.

    Science.gov (United States)

    Tinschert, J; Zwez, D; Marx, R; Anusavice, K J

    2000-09-01

    The objective of this study was to test the hypothesis that industrially manufactured ceramic materials, such as Cerec Mark II and Zirconia-TZP, have a smaller range of fracture strength variation and therefore greater structural reliability than laboratory-processed dental ceramic materials. Thirty bar specimens per material were prepared and tested. The four-point bend test was used to determine the flexure strength of all ceramic materials. The fracture stress values were analyzed by Weibull analysis to determine the Weibull modulus values (m) and the 1 and 5% probabilities of failure. The mean strength and standard deviation values for these ceramics are as follows: (MPa+/-SD) were: Cerec Mark II, 86.3+/-4.3; Dicor, 70.3+/-12.2; In-Ceram Alumina, 429. 3+/-87.2; IPS Empress, 83.9+/-11.3; Vitadur Alpha Core, 131.0+/-9.5; Vitadur Alpha Dentin, 60.7+/-6.8; Vita VMK 68, 82.7+/-10.0; and Zirconia-TZP, 913.0+/-50.2. There was no statistically significant difference among the flexure strength of Cerec Mark II, Dicor, IPS Empress, Vitadur Alpha Dentin, and Vita VMK 68 ceramics (p>0.05). The highest Weibull moduli were associated with Cerec Mark II and Zirconia-TZP ceramics (23.6 and 18.4). Dicor glass-ceramic and In-Ceram Alumina had the lowest m values (5.5 and 5.7), whereas intermediate values were observed for IPS-Empress, Vita VMK 68, Vitadur Alpha Dentin and Vitadur Alpha Core ceramics (8.6, 8.9, 10.0 and 13.0, respectively). Except for In-Ceram Alumina, Vitadur Alpha and Zirconia-TZP core ceramics, most of the investigated ceramic materials fabricated under the condition of a dental laboratory were not stronger or more structurally reliable than Vita VMK 68 veneering porcelain. Only Cerec Mark II and Zirconia-TZP specimens, which were prepared from an industrially optimized ceramic material, exhibited m values greater than 18. Hence, we conclude that industrially prepared ceramics are more structurally reliable materials for dental applications although CAD

  6. Melt Processed Single Phase Hollandite Waste Forms For Nuclear Waste Immobilization: Ba{sub 1.0}Cs{sub 0.3}A{sub 2.3}Ti{sub 5.7}O{sub 16}; A = Cr, Fe, Al

    Energy Technology Data Exchange (ETDEWEB)

    Brinkman, Kyle [Savannah River National Laboratory, Aiken, SC 29808 (United States); Marra, James [Savannah River National Laboratory, Aiken, SC 29808 (United States); Amoroso, Jake [Savannah River National Laboratory, Aiken, SC 29808 (United States); Conradson, Steven D. [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Tang, Ming [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States)

    2013-09-23

    Cs is one of the more problematic fission product radionuclides to immobilize due to its high volatility at elevated temperatures, ability to form water soluble compounds, and its mobility in many host materials. The hollandite structure is a promising crystalline host for Cs immobilization and has been traditionally fabricated by solid state sintering methods. This study presents the structure and performance of Ba{sub 1.0}Cs{sub 0.3}A{sub 2.3}Ti{sub 5.7}O{sub 16}; A = Cr, Fe, Al hollandite fabricated by melt processing. Melt processing is considered advantageous given that melters are currently in use for High Level Waste (HLW) vitrification in several countries. This work details the impact of Cr additions that were demonstrated to i) promote the formation of a Cs containing hollandite phase and ii) maintain the stability of the hollandite phase in reducing conditions anticipated for multiphase waste form processing.

  7. Improving Erosion Resistance of Plasma-Sprayed Ceramic Coatings by Elevating the Deposition Temperature Based on the Critical Bonding Temperature

    Science.gov (United States)

    Yao, Shu-Wei; Yang, Guan-Jun; Li, Cheng-Xin; Li, Chang-Jiu

    2017-09-01

    Interlamellar bonding within plasma-sprayed coatings is one of the most important factors dominating the properties and performance of coatings. The interface bonding between lamellae significantly influences the erosion behavior of plasma-sprayed ceramic coatings. In this study, TiO2 and Al2O3 coatings with different microstructures were deposited at different deposition temperatures based on the critical bonding temperature concept. The erosion behavior of ceramic coatings was investigated. It was revealed that the coatings prepared at room temperature exhibit a typical lamellar structure with numerous unbonded interfaces, whereas the coatings deposited at the temperature above the critical bonding temperature present a dense structure with well-bonded interfaces. The erosion rate decreases sharply with the improvement of interlamellar bonding when the deposition temperature increases to the critical bonding temperature. In addition, the erosion mechanisms of ceramic coatings were examined. The unbonded interfaces in the conventional coatings act as pre-cracks accelerating the erosion of coatings. Thus, controlling interlamellar bonding formation based on the critical bonding temperature is an effective approach to improve the erosion resistance of plasma-sprayed ceramic coatings.

  8. On Ceramics.

    Science.gov (United States)

    School Arts, 1982

    1982-01-01

    Presents four ceramics activities for secondary-level art classes. Included are directions for primitive kiln construction and glaze making. Two ceramics design activities are described in which students make bizarrely-shaped lidded jars, feet, and footwear. (AM)

  9. Magneto-dielectric properties of doped ferrite based nanosized ceramics over very high frequency range

    Directory of Open Access Journals (Sweden)

    Ashish Saini

    2016-06-01

    Full Text Available In the present study, indium doped nano sized nickel zinc cobalt based ferrite ceramics with composition Ni0.5Zn0.3Co0.2InxFe2-xO4 (x = 0.2 and 0.4 were synthesized by a co-precipitation technique. Powdered sample has been pre-sintered at 800 °C, pressed into toroids and finally sintered at 1000 °C. The single phase formation of the presintered powder has been confirmed by X ray diffraction (XRD. The average particle size of the presintered powder has been estimated by field emission scanning electron microscope (FESEM and found to be about ~60 nm for x = 0.2 and ~80 nm at x = 0.4. The electromagnetic characterization has been made using vector network analyzer. High value of permeability (17.3 and 15.2 for x = 0.2 and 0.4 respectively with low magnetic loss tangent of 10−1 order were obtained. Permittivity of 8.2 and 10, and dielectric loss tangent of the order of 10−2 were also achieved. With the measured electromagnetic parameters, miniaturization factor of 12.32 and normalized characteristic impedance close to unity (1.23 were obtained up to 100 MHz frequency. These fascinating parameters definitely propose Ni0.5Zn0.3Co0.2In0.4Fe1.6O4 ceramics as a substrate material for miniaturized antenna in very high frequency band. Possible reasons and mechanisms of electromagnetic properties for different concentrations of indium are discussed in the paper.

  10. Microfabrication of a Novel Ceramic Pressure Sensor with High Sensitivity Based on Low-Temperature Co-Fired Ceramic (LTCC Technology

    Directory of Open Access Journals (Sweden)

    Chen Li

    2014-06-01

    Full Text Available In this paper, a novel capacitance pressure sensor based on Low-Temperature Co-Fired Ceramic (LTCC technology is proposed for pressure measurement. This approach differs from the traditional fabrication process for a LTCC pressure sensor because a 4J33 iron-nickel-cobalt alloy is applied to avoid the collapse of the cavity and to improve the performance of the sensor. Unlike the traditional LTCC sensor, the sensitive membrane of the proposed sensor is very flat, and the deformation of the sensitivity membrane is smaller. The proposed sensor also demonstrates a greater responsivity, which reaches as high as 13 kHz/kPa in range of 0–100 kPa. During experiments, the newly fabricated sensor, which is only about 6.5 cm2, demonstrated very good performance: the repeatability error, hysteresis error, and nonlinearity of the sensor are about 4.25%, 2.13%, and 1.77%, respectively.

  11. Using mixture design of experiments to assess the environmental impact of clay-based structural ceramics containing foundry wastes

    Energy Technology Data Exchange (ETDEWEB)

    Coronado, M. [Department of Chemistry and Process and Resources Engineering, University of Cantabria, 39005 Santander (Spain); Department of Materials and Ceramics Engineering (CICECO), University of Aveiro, 3810-193 Aveiro (Portugal); Segadães, A.M. [Department of Materials and Ceramics Engineering (CICECO), University of Aveiro, 3810-193 Aveiro (Portugal); Andrés, A., E-mail: andresa@unican.es [Department of Chemistry and Process and Resources Engineering, University of Cantabria, 39005 Santander (Spain)

    2015-12-15

    Highlights: • Modelling of the environmental risk in terms of clay and by-products contents. • M-DoE and response surface plots enable quick comparison of three ceramic processes. • Basicity of the mixture increases the leaching, especially at low firing temperatures. • Liquid phase content plays a major role decreasing the leaching of Cr and Mo. • Together, M-DoE and phase diagrams enable better prediction of pollutants leaching. - Abstract: This work describes the leaching behavior of potentially hazardous metals from three different clay-based industrial ceramic products (wall bricks, roof tiles, and face bricks) containing foundry sand dust and Waelz slag as alternative raw materials. For each product, ten mixtures were defined by mixture design of experiments and the leaching of As, Ba, Cd, Cr, Cu, Mo, Ni, Pb, and Zn was evaluated in pressed specimens fired simulating the three industrial ceramic processes. The results showed that, despite the chemical, mineralogical and processing differences, only chrome and molybdenum were not fully immobilized during ceramic processing. Their leaching was modeled as polynomial equations, functions of the raw materials contents, and plotted as response surfaces. This brought to evidence that Cr and Mo leaching from the fired products is not only dependent on the corresponding contents and the basicity of the initial mixtures, but is also clearly related with the mineralogical composition of the fired products, namely the amount of the glassy phase, which depends on both the major oxides contents and the firing temperature.

  12. Study on Ferroelectric and Dielectric Properties of La-Doped CaBi4Ti4O15-Based Ceramics

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Lanthanum doped bismuth layer structured ferroelectrics (BLSFs) Ca1-xLaxBi4(Ti0.9W0.1)4O15 (x=0, 0.2, 0.3, 0.4, 0.6) ceramics were prepared by solid-state reaction method. X-ray diffraction(XRD) patterns showed that single phase was formed when x=0~0.6. The effects of La3+ doping on dielectric, piezoelectric and ferroelectric properties of Ca1-xLaxBi4(Ti0.9W0.1)4O15 ceramics were studied. Ca0.7La0.3Bi4(Ti0.9W0.1)4O15 ceramic had optimal properties, its dielectric constant was 166.85, dielectric loss was 0.0063, piezoelectric strain constant was 11 pc·N-1, remanent polarization was 18.1 μC·cm-2 and coercive field was 118 kV·cm-1. SEM micrographs showed that the grains of CaBi4Ti4O15-based ceramics were plate-like. The results of energy spectrum analysis (EDS) showed that La3+ incorporation could increase Bi/Ca ratio.

  13. Effect of hydrofluoric acid etching duration on the roughness and flexural strength of a lithium disilicate-based glass ceramic.

    Science.gov (United States)

    Zogheib, Lucas Villaça; Bona, Alvaro Della; Kimpara, Estevão Tomomitsu; McCabe, John F

    2011-01-01

    The aim of this study was to examine the effect of different acid etching times on the surface roughness and flexural strength of a lithium disilicate-based glass ceramic. Ceramic bar-shaped specimens (16 mm x 2 mm x 2 mm) were produced from ceramic blocks. All specimens were polished and sonically cleaned in distilled water. Specimens were randomly divided into 5 groups (n=15). Group A (control) no treatment. Groups B-E were etched with 4.9% hydrofluoric acid (HF) for 4 different etching periods: 20 s, 60 s, 90 s and 180 s, respectively. Etched surfaces were observed under scanning electron microscopy. Surface profilometry was used to examine the roughness of the etched ceramic surfaces, and the specimens were loaded to failure using a 3-point bending test to determine the flexural strength. Data were analyzed using one-way ANOVA and Tukey's test (?=0.05). All etching periods produced significantly rougher surfaces than the control group (p<0.05). Roughness values increased with the increase of the etching time. The mean flexural strength values were (MPa): A=417 ± 55; B=367 ± 68; C=363 ± 84; D=329 ± 70; and E=314 ± 62. HF etching significantly reduced the mean flexural strength as the etching time increased (p=0.003). In conclusion, the findings of this study showed that the increase of HF etching time affected the surface roughness and the flexural strength of a lithium disilicate-based glass ceramic, confirming the study hypothesis.

  14. Thermal diffusivity of Al-Mg based metallic matrix composite reinforced with Al2O3 ceramic particles

    Science.gov (United States)

    Cruz-Orea, A.; Morales, J. E.; Saavedra S, R.; Carrasco, C.

    2010-03-01

    Thermal diffusivities of Al-Mg based metallic matrix composite reinforced with ceramic particles of Al2O3 are reported in this article. The samples were produced by rheocasting and the studied operational condition in this case is the shear rate: 800, 1400 and 2000 rpm. Additionally, the AlMg base alloy was tested. Measurements of thermal diffusivity were performed at room temperature by using photoacoustic technique.

  15. A comparison of shear bond strength of ceramic and resin denture teeth on different acrylic resin bases.

    Science.gov (United States)

    Corsalini, Massimo; Di Venere, Daniela; Pettini, Francesco; Stefanachi, Gianluca; Catapano, Santo; Boccaccio, Antonio; Lamberti, Luciano; Pappalettere, Carmine; Carossa, Stefano

    2014-01-01

    The purpose of this study is to compare the shear bond strength of different resin bases and artificial teeth made of ceramic or acrylic resin materials and whether tooth-base interface may be treated with aluminium oxide sandblasting. Experimental measurements were carried on 80 specimens consisting of a cylinder of acrylic resin into which a single tooth is inserted. An ad hoc metallic frame was realized to measure the shear bond strength at the tooth-base interface. A complete factorial plan was designed and a three-way ANalysis Of VAriance (ANOVA) was carried out to investigate if shear bond strength is affected by the following factors: (i) tooth material (ceramic or resin); (ii) base material (self-curing or thermal-curing resin); (iii) presence or absence of aluminium oxide sandblasting treatment at the tooth-base interface. Tukey post hoc test was also conducted to evaluate any statistically significant difference between shear strength values measured for the dif-ferently prepared samples. It was found from ANOVA that the above mentioned factors all affect shear strength. Furthermore, post hoc analysis indi-cated that there are statistically significant differences (p-value=0.000) between measured shear strength values for: (i) teeth made of ceramic material vs. teeth made of acrylic resin material; (ii) bases made of self-curing resin vs. thermal-curing resin; (iii) specimens treated with aluminium oxide sandblasting vs. untreated specimens. Shear strength values measured for acryl-ic resin teeth were on average 70% higher than those measured for ceramic teeth. The shear bond strength was maximized by preparing samples with thermal-curing resin bases and resin teeth submitted to aluminium oxide sandblasting.

  16. Methods of improving mechanical and biomedical properties of Ca-Si-based ceramics and scaffolds.

    Science.gov (United States)

    Wu, Chengtie

    2009-05-01

    CaSiO3 ceramics and porous scaffolds are regarded as potential materials for bone tissue regeneration owing to their excellent bioactivity. However, their low mechanical strength and high dissolution limit their further biomedical application. In this report, we introduce three methods to improve the mechanical and biomedical properties of CaSiO3 ceramics and scaffolds. Positive ions and polymer modification are two promising ways to improve the mechanical and biomedical properties of CaSiO3 ceramics and scaffolds for bone tissue regeneration.

  17. Polymer-ceramic nanocomposites based on new concepts for embedded capacitor

    Energy Technology Data Exchange (ETDEWEB)

    Kakimoto, Masa-aki [Departement of Organic and Polymeric Materials, Tokyo Institute of Technology, Meguro-ku, Tokyo 152-8552 (Japan)]. E-mail: mkakimot@o.cc.titech.ac.jp; Takahashi, Akio [Hitachi, Ltd., 1-1, Omika-cho 7-chome, Hitachi-shi, Ibaraki 319-1292 (Japan); Tsurumi, Taka-aki [Departement of Organic and Polymeric Materials, Tokyo Institute of Technology, Meguro-ku, Tokyo 152-8552 (Japan); Hao, Jianjun [Departement of Organic and Polymeric Materials, Tokyo Institute of Technology, Meguro-ku, Tokyo 152-8552 (Japan); Li, Li [Departement of Organic and Polymeric Materials, Tokyo Institute of Technology, Meguro-ku, Tokyo 152-8552 (Japan); Kikuchi, Ryohei [Departement of Organic and Polymeric Materials, Tokyo Institute of Technology, Meguro-ku, Tokyo 152-8552 (Japan); Miwa, Takao [Hitachi, Ltd., 1-1, Omika-cho 7-chome, Hitachi-shi, Ibaraki 319-1292 (Japan); Oono, Toshiyuki [Hitachi, Ltd., 1-1, Omika-cho 7-chome, Hitachi-shi, Ibaraki 319-1292 (Japan); Yamada, Shinji [Hitachi, Ltd., 1-1, Omika-cho 7-chome, Hitachi-shi, Ibaraki 319-1292 (Japan)

    2006-07-25

    Polymer-ceramic nanocomposites based on new concepts were developed for embedded capacitor applications. The dielectric constant was above 80 at 1 MHz and the specific capacitance was successfully achieved 8 nF/cm{sup 2}. By use of this nanocomposites, multilayer printed wiring boards with embedded passive components were fabricated for prototypes. The following technologies would be reported in this conference. Firstly, based on the investigation of barium titanate (BaTiO{sub 3}) crystallites, various particles with the sizes from 17 to 100 nm were prepared by the two-step thermal decomposition method from barium titanyl oxalate (BaTiO(C{sub 2}O{sub 4}){sub 2}.4H{sub 2}O). It was clarified that BaTiO{sub 3} particles with a size of around 70 nm exhibited a maximum dielectric constant of over 15,000. Secondary, the BaTiO{sub 3} surface modification based on a new concept was applied to improve the affinity between BaTiO{sub 3} particles and polymer matrix. Thirdly, the blend polymer of an aromatic polyamide (PA) and an aromatic bismaleimide (BMI) was employed as the matrix from a view-point of both the processability during fabricating the substrates with embedded passive components and the thermal stability during assembling LSI chips. Finally, these technologies were combined and optimized for embedded capacitor materials.

  18. Nanocomposite Membranes based on Perlfuorosulfonic Acid/Ceramic for Proton Exchange Membrane Fuel Cells

    Institute of Scientific and Technical Information of China (English)

    LI Qiong; WANG Guangjin; YE Hong; YAN Shilin

    2015-01-01

    Perlfuorosulfonic acid/ceramic nanocomposite membranes were investigated as electrolytes for polymer electrolyte membrane fuel cell applications under low relative humidity. Different nanosized ceramics (SiO2, ZrO2, TiO2) with diameters in the range of 2-6 nm were synthesized in situ in Nafion solution through a sol-gel process and the formed nanosized ceramics were well-dispersed in the solution. The nanocomposite membranes were formed through a casting process. The nanocomposite membrane showes enhanced water retention ability and improved proton conductivity compared to those of pure Naifon membrane. The mechanical strength of the formed nanocomposite membranes is slightly less than that of pure Naifon membrane. The experimental results demonstrate that the polymer ceramic nanocompsite membranes are potential electrolyte for fuel cells operating at elevated temperature.

  19. Joining of Silicon Carbide-Based Ceramics for MEMS-LDI Fuel Injector Applications

    Science.gov (United States)

    Halbig, Michael C.; Singh, Mrityunjay

    2012-01-01

    Deliver the benefits of ceramics in turbine engine applications- increased efficiency, performance, horsepower, range, operating temperature, and payload and reduced cooling and operation and support costs for future engines.

  20. Field testing of polymeric mesh and ash-based ceramic membranes ...

    African Journals Online (AJOL)

    The results indicated that the ceramic filter was able to operate for longer periods without cleaning; however, there is a limit to the transmembrane ... The suspended solids retention was high with both filters (average of 96%). ... Article Metrics.

  1. Comparison of the bacterial removal performance of silver nanoparticles and a polymer based quaternary amine functiaonalized silsesquioxane coated point-of-use ceramic water filters.

    Science.gov (United States)

    Zhang, Hongyin; Oyanedel-Craver, Vinka

    2013-09-15

    This study compares the disinfection performance of ceramic water filters impregnated with two antibacterial compounds: silver nanoparticles and a polymer based quaternary amine functiaonalized silsesquioxane (poly(trihydroxysilyl) propyldimethyloctadecyl ammonium chloride (TPA)). This study evaluated these compounds using ceramic disks manufactures with clay obtained from a ceramic filter factory located in San Mateo Ixtatan, Guatemala. Instead of using full size ceramic water filters, manufactured 6.5 cm diameter ceramic water filter disks were used. Results showed that TPA can achieve a log bacterial reduction value of 10 while silver nanoparticles reached up to 2 log reduction using a initial concentration of bacteria of 10(10)-10(11)CFU/ml. Similarly, bacterial transport demonstrated that ceramic filter disks painted with TPA achieved a bacterial log reduction value of 6.24, which is about 2 log higher than the values obtained for disks painted with silver nanoparticles (bacterial log reduction value: 4.42). The release of both disinfectants from the ceramic materials to the treated water was determined measuring the effluent concentrations in each test performed. Regarding TPA, about 3% of the total mass applied to the ceramic disks was released in the effluent over 300 min, which is slightly lower than the release percentage for silver nanoparticles (4%). This study showed that TPA provides a comparable disinfection performance than silver nanoparticles in ceramic water filter. Another advantage of using TPA is the cost as the price of TPA is considerable lower than silver nanoparticles. In spite of the use of TPA in several medical related products, there is only partial information regarding the health risk associated with the ingestion of this compound. Additional long-term toxicological information for TPA should be evaluated before its future application in ceramic water filters.

  2. CERAMIC: Case-Control Association Testing in Samples with Related Individuals, Based on Retrospective Mixed Model Analysis with Adjustment for Covariates.

    Directory of Open Access Journals (Sweden)

    Sheng Zhong

    2016-10-01

    Full Text Available We consider the problem of genetic association testing of a binary trait in a sample that contains related individuals, where we adjust for relevant covariates and allow for missing data. We propose CERAMIC, an estimating equation approach that can be viewed as a hybrid of logistic regression and linear mixed-effects model (LMM approaches. CERAMIC extends the recently proposed CARAT method to allow samples with related individuals and to incorporate partially missing data. In simulations, we show that CERAMIC outperforms existing LMM and generalized LMM approaches, maintaining high power and correct type 1 error across a wider range of scenarios. CERAMIC results in a particularly large power increase over existing methods when the sample includes related individuals with some missing data (e.g., when some individuals with phenotype and covariate information have missing genotype, because CERAMIC is able to make use of the relationship information to incorporate partially missing data in the analysis while correcting for dependence. Because CERAMIC is based on a retrospective analysis, it is robust to misspecification of the phenotype model, resulting in better control of type 1 error and higher power than that of prospective methods, such as GMMAT, when the phenotype model is misspecified. CERAMIC is computationally efficient for genomewide analysis in samples of related individuals of almost any configuration, including small families, unrelated individuals and even large, complex pedigrees. We apply CERAMIC to data on type 2 diabetes (T2D from the Framingham Heart Study. In a genome scan, 9 of the 10 smallest CERAMIC p-values occur in or near either known T2D susceptibility loci or plausible candidates, verifying that CERAMIC is able to home in on the important loci in a genome scan.

  3. Crystallization and structural investigation of Eu-doped fluorozirconate-based glass ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Passlick, Christian [Centre for Innovation Competence SiLi-nano, Martin Luther University of Halle-Wittenberg, Halle (Saale) (Germany); Ahrens, Bernd; Henke, Bastian; Schweizer, Stefan [Centre for Innovation Competence SiLi-nano, Martin Luther University of Halle-Wittenberg, Halle (Saale) (Germany); Fraunhofer Center for Silicon Photovoltaics, Halle (Saale) (Germany); Johnson, Jacqueline A. [Department of Materials Science and Engineering, University of Tennessee Space Institute, Tullahoma, TN (United States)

    2010-07-01

    A series of Eu-doped fluorozirconate-based glass ceramics has been developed for medical and photovoltaic applications. In the first case, the materials can be used as X-ray scintillators or X-ray storage phosphors, in the latter case as down-converting top layers for highly efficient solar cells. The glasses are based on a modified ZBLAN composition, i.e. a mixture of Zr, Ba, La, Al, and Na fluorides. They are additionally doped with chlorine ions to initiate the growth of BaCl{sub 2} nanocrystals upon thermal processing. Eu{sup 2+} ions are incorporated into the nanocrystals during the annealing procedure enabling a strong fluorescence upon ultraviolet or x-ray excitation. The nanocrystal size and structural phase depend significantly on the heating conditions and Eu doping level. X-ray diffraction patterns show a structural phase change of the BaCl{sub 2} nanocrystals from hexagonal to orthorhombic as annealing temperatures are increased. DSC experiments were performed to obtain activation energies, thermal stability parameters and information on the crystal growth mechanisms.

  4. Which mechanical and physical testing methods are relevant for predicting the clinical performance of ceramic-based dental prostheses?

    Science.gov (United States)

    Anusavice, K J; Kakar, Kunjan; Ferree, N

    2007-06-01

    The survival and performance of clinical prostheses with a ceramic component are probabilistic in nature. Only under very rare circumstances will all of the prostheses in a group exhibit either 100% successes or 100% failures over a period of 5 years or more. Prosthesis failure may be defined as any condition that leads to replacement. These conditions include secondary caries, irreversible pulpitis, excessive wear of opposing tooth surfaces, excessive erosion and roughening of the ceramic surface, ditching of the cement margin, unacceptable esthetics, cracking, chipping and fracture. A systematic review of the dental literature was performed to determine the extent to which the mechanical and physical properties of dental alloys and ceramics can predict the 5-year clinical performance of metal-ceramic and all-ceramic fixed dental prostheses (FDP) and to determine the associated quality of reported outcomes associated with these clinical studies. The review was based on clinical research studies of 5 years or greater duration that were published in English dental journals between 1980 and 2006 using the following key words and MeSH terms. Our search strategy was as follows: Search 1: Partial fixed denture OR denture, partial, fixed OR denture, partial fixed OR dental porcelain OR metal ceramic alloys OR dental ceramic Search 2: Prosthesis failure OR dental restoration failure OR time factors OR survival analysis Search 3: Meta-analysis OR evaluation studies OR review OR clinical trial OR comparative study OR follow-up studies OR prospective studies OR clinical follow-up study OR clinical trial OR longitudinal studies Inclusion of searches 1, 2 and 3 and limits placed on the publication date starting on January 1, 1980, English language, and clinical studies involving humans resulted in a total of 684 articles. By restricting the clinical studies to 5 years or more in duration, the number was reduced to 193. By eliminating resin-bonded FDPs, cantilever designs

  5. Joining of Zirconium Diboride-Based Ceramic Composites to Metallic Systems for High-Temperature Applications

    Science.gov (United States)

    Asthana, R.; Singh, M.

    2008-01-01

    Three types of hot-pressed zirconium diboride (ZrB2)-based ultra-high-temperature ceramic composites (UHTCC), ZrB2-SiC (ZS), ZrB2-SiC-C (ZSC), and ZrB2-SCS9-SiC (ZSS), were joined to Cu-clad-Mo using two Ag-Cu brazes (Cusil-ABA and Ticusil, T(sub L) approx.1073-1173 K) and two Pd-base brazes (Palco and Palni, T(sub L) approx.1493-1513 K). Scanning Electron Microscopy (SEM) coupled with energy-dispersive spectroscopy (EDS) revealed greater chemical interaction in joints made using Pd-base brazes than in joints made using Ag-Cu based active brazes. The degree of densification achieved in hot pressed composites influenced the Knoop hardness of the UHTCC and the hardness distribution across the braze interlayer. The braze region in Pd-base system displayed higher hardness in joints made using fully-dense ZS composites than in joints made using partially-dense ZSS composites and the carbon-containing ZSC composites. Calculations indicate a small negative elastic strain energy and an increase in the UHTCC's fracture stress up to a critical clad layer thickness . Above this critical thickness, strain energy in the UHTCC is positive, and it increases with increasing clad layer thickness. Empirical projections show a reduction in the effective thermal resistance of the joints and highlight the potential benefits of joining the UHTCC to Cu-clad-Mo.

  6. Effect of artificial saliva and pH on shear bond strength of resin cements to zirconia-based ceramic.

    Science.gov (United States)

    Geramipanah, F; Majidpour, M; Sadighpour, L; Fard, M J Kharazi

    2013-03-01

    The aim of the present study was to evaluate the effect of media with different pH on shear and strength of resin cements to zirconia-based ceramics. Sixty rectangularly shaped specimens made of a zirconia based ceramic (Cercon, Dentsply) were prepared, air-blasted with 110 microm aluminum oxide particles (Al203) and randomly assigned into three groups (n = 30). A universal resin composite (Filtek Z250, 3M/ESPE) was bonded to each specimen using one of the following three cements: Calibra (Dentsply), Panavia F2 (kurary) and Unicem (3M/ESPE). Specimens were thermal cycled and stored in one of the following three media for two weeks: water at pH = 7, saliva at pH = 7 and saliva at pH = 3.5. The mean shear bond strength of each group was analyzed using the Kruskal-Wallis test (alpha = 0.05). The modes of failure were recorded using a streomicroscope. All specimens in the Calibra groups showed premature debonding. No significant difference was found between the two other cements or different media. The failure modes in the two latter cements were predominantly adhesive. Despite the adverse effect of acidic media on the properties of restorative materials, the media did not significantly influence the bond strength of MDP-containing resin cement and a self-adhesive cement to a zirconia- based ceramic.

  7. Reliability Evaluation of Base-Metal-Electrode Multilayer Ceramic Capacitors for Potential Space Applications

    Science.gov (United States)

    Liu, David (Donhang); Sampson, Michael J.

    2011-01-01

    Base-metal-electrode (BME) ceramic capacitors are being investigated for possible use in high-reliability spacelevel applications. This paper focuses on how BME capacitors construction and microstructure affects their lifetime and reliability. Examination of the construction and microstructure of commercial off-the-shelf (COTS) BME capacitors reveals great variance in dielectric layer thickness, even among BME capacitors with the same rated voltage. Compared to PME (precious-metal-electrode) capacitors, BME capacitors exhibit a denser and more uniform microstructure, with an average grain size between 0.3 and 0.5 m, which is much less than that of most PME capacitors. BME capacitors can be fabricated with more internal electrode layers and thinner dielectric layers than PME capacitors because they have a fine-grained microstructure and do not shrink much during ceramic sintering. This makes it possible for BME capacitors to achieve a very high capacitance volumetric efficiency. The reliability of BME and PME capacitors was investigated using highly accelerated life testing (HALT). Most BME capacitors were found to fail with an early avalanche breakdown, followed by a regular dielectric wearout failure during the HALT test. When most of the early failures, characterized with avalanche breakdown, were removed, BME capacitors exhibited a minimum mean time-to-failure (MTTF) of more than 105 years at room temperature and rated voltage. Dielectric thickness was found to be a critical parameter for the reliability of BME capacitors. The number of stacked grains in a dielectric layer appears to play a significant role in determining BME capacitor reliability. Although dielectric layer thickness varies for a given rated voltage in BME capacitors, the number of stacked grains is relatively consistent, typically around 12 for a number of BME capacitors with a rated voltage of 25V. This may suggest that the number of grains per dielectric layer is more critical than the

  8. He-irradiation effects on glass-ceramics for joining of SiC-based materials

    Energy Technology Data Exchange (ETDEWEB)

    Gozzelino, L., E-mail: laura.gozzelino@polito.it [Politecnico di Torino, Dept. of Applied Science and Technology, C.so Duca degli Abruzzi 24, 10129 Torino (Italy); Istituto Nazionale di Fisica Nucleare, Sezione di Torino, Via P. Giuria 1, 10125 Torino (Italy); Casalegno, V. [Politecnico di Torino, Dept. of Applied Science and Technology, C.so Duca degli Abruzzi 24, 10129 Torino (Italy); Ghigo, G. [Politecnico di Torino, Dept. of Applied Science and Technology, C.so Duca degli Abruzzi 24, 10129 Torino (Italy); Istituto Nazionale di Fisica Nucleare, Sezione di Torino, Via P. Giuria 1, 10125 Torino (Italy); Moskalewicz, T.; Czyrska-Filemonowicz, A. [AGH University of Science and Technology, al. A. Mickiewicza 30, 30059 Krakow (Poland); Ferraris, M. [Politecnico di Torino, Dept. of Applied Science and Technology, C.so Duca degli Abruzzi 24, 10129 Torino (Italy)

    2016-04-15

    CaO–Al{sub 2}O{sub 3} (CA) and SiO{sub 2}–Al{sub 2}O{sub 3}–Y{sub 2}O{sub 3} (SAY) glass-ceramics are promising candidates for SiC/SiC indirect joints. In view of their use in locations where high radiation level is expected (i.e. fusion plants) it is important to investigate how radiation-induced damage can modify the material microstructure. To this aim, pellets of both types were irradiated with 5.5 MeV {sup 4}He{sup +} ions at an average temperature of 75 °C up to a fluence of almost 2.3·10{sup 18} cm{sup −2}. This produces a displacement defect density that increases with depth and reaches a value of about 40 displacements per atom in the ion implantation region, where the He-gas reaches a concentration of several thousands of atomic parts per million. X-ray diffractometry and scanning electron microscopy showed no change in the microstructure and in the morphology of the pellet surface. Moreover, a transmission electron microscopy investigation on cross-section lamellas revealed the occurrence of structural defects and agglomerates of He-bubbles in the implantation region for the CA sample and a more homogeneous He-bubble distribution in the SAY pellet, even outside the implantation layer. In addition, no amorphization was found in both samples, even in correspondence to the He implantation zone. The radiation damage induced only occasional micro-cracks, mainly located at grain boundaries (CA) or within the grains (SAY). - Highlights: • Glass–ceramics for SiC-based material joining were irradiated with 5.5 MeV He. • Irradiation-induced dpa and He-ion implantation simulate damage expected in nuclear plants. • Irradiation-induced morphological and structural changes were investigated. • No amorphization was found even in correspondence to the He implantation zone. • He-bubbles concentration was evaluated by TEM analysis.

  9. Sintered gahnite–cordierite glass-ceramic based on raw materials with different fluorine sources

    Indian Academy of Sciences (India)

    Esmat M A Hamzawy; Mohammed A Bin Hussain

    2015-12-01

    Glass-ceramic based on Zn-containing cordierite was prepared from kaolin, silica'sand and commercial ZnO. The addition of AlF3, MgF2 and CaF2 was performed as nucleation catalysts. Dark brown glasses were obtained from the glass batches. The transformation and crystallization temperatures were in the range of 739–773 and 972–1007°C, respectively. Gahnite, cordierite and very little enstatite were the development crystalline phases through the heating and sintering process between 1000 and 1340°C. The microstructure of crystallized samples at 1340°C showed the appearance of dominant euhedral octahedral crystals of gahnite and hexagonal cordierite, in the low micro-scale, disseminated in the glassy matrix. The microanalysis of the crystallized samples indicated that Zn and Mg may replace each other in gahnite and cordierite structure. Densities of the crystallized samples were between 2.2517 and 2.5278 g cm−3. The thermal expansion of the crystallized samples was ranging from 19.22 to 59.30 × 10−7°C−1. However, the higher crystallization of both cordierite and gahnite accompany with the higher values of densities and the lower values of coefficient of thermal expansion.

  10. Health monitoring of Ceramic Matrix Composites from waveform-based analysis of Acoustic Emission

    Directory of Open Access Journals (Sweden)

    Maillet Emmanuel

    2015-01-01

    Full Text Available Ceramic Matrix Composites (CMCs are anticipated for use in the hot section of aircraft engines. Their implementation requires the understanding of the various damage modes that are involved and their relation to life expectancy. Acoustic Emission (AE has been shown to be an efficient technique for monitoring damage evolution in CMCs. However, only a waveform-based analysis of AE can offer the possibility to validate and precisely examine the recorded AE data with a view to damage localization and identification. The present work fully integrates wave initiation, propagation and acquisition in the analysis of Acoustic Emission waveforms recorded at various sensors, therefore providing more reliable information to assess the relation between Acoustic Emission and damage modes. The procedure allows selecting AE events originating from damage, accurate determination of their location as well as the characterization of effects of propagation on the recorded waveforms. This approach was developed using AE data recorded during tensile tests on carbon/carbon composites. It was then applied to melt-infiltrated SiC/SiC composites.

  11. A biphasic scaffold based on silk and bioactive ceramic with stratified properties for osteochondral tissue regeneration.

    Science.gov (United States)

    Li, Jiao Jiao; Kim, Kyungsook; Roohani-Esfahani, Seyed-Iman; Guo, Jin; Kaplan, David L; Zreiqat, Hala

    2015-07-14

    Significant clinical challenges encountered in the effective long-term treatment of osteochondral defects have inspired advancements in scaffold-based tissue engineering techniques to aid repair and regeneration. This study reports the development of a biphasic scaffold produced via a rational combination of silk fibroin and bioactive ceramic with stratified properties to satisfy the complex and diverse regenerative requirements of osteochondral tissue. Structural examination showed that the biphasic scaffold contained two phases with different pore morphologies to match the cartilage and bone segments of osteochondral tissue, which were joined at a continuous interface. Mechanical assessment showed that the two phases of the biphasic scaffold imitated the load-bearing behaviour of native osteochondral tissue and matched its compressive properties. In vitro testing showed that different compositions in the two phases of the biphasic scaffold could direct the preferential differentiation of human mesenchymal stem cells towards the chondrogenic or osteogenic lineage. By featuring simple and reproducible fabrication and a well-integrated interface, the biphasic scaffold strategy established in this study circumvented the common problems experienced with integrated scaffold designs and could provide an effective approach for the regeneration of osteochondral tissue.

  12. In vitro antimicrobial activity of ZnO based glass-ceramics against pathogenic bacteria.

    Science.gov (United States)

    Riaz, Madeeha; Zia, Rehana; Saleemi, Farhat; Ikram, Hafeez; Bashir, Farooq

    2015-12-01

    The antibacterial activity of ZnO (0-15.53 mol%) based SiO2-CaO-P2O5-Na2O-CaF2 bioactive glass-ceramics synthesized by controlled crystallisation were studied against eight micro-organisms using modified Kirby Bauer method. The antibacterial activity of the specimens was statistically evaluated using one-way analysis of variance and P < 0.05 was used as the level of significance. In vitro dissolution tests were performed in stimulated body fluid for 48 h at 37 °C for different time intervals to correlate the dissolution behaviour of test samples with antibacterial effects. The results illustrate that specimen BZn15.53 having the highest concentration of ZnO (15.53 mol%) demonstrated the strongest effect against Staph.aureus, S. epidermidis, B. subtilis and K. pneumonia. The effectiveness of BZn15.53 in inhibiting bacteria was due to accumulation of Zn(+2) ions around the surface of the bacteria cell release that caused the death of the cell, besides the presence of hydroxyapatite phase was also responsible for damaging the cell membrane of bacteria.

  13. Natural CaO-TiO2-SiO2 based ceramics

    Directory of Open Access Journals (Sweden)

    Jelena Pantić

    2011-06-01

    Full Text Available Lešnica river deposits consist of a large number of minerals of different grain sizes including sphene. Since it is very difficult to obtain pure monophase titanite by different synthetic routes (sol-gel, coprecipitation, combustion, spray pyrolysis and hydrothermal method, the aim of this work was to study the structure of the sphene from the Lešnica river deposits and possibility of using it as a natural precursor for CaO-TiO2-SiO2 based ceramics. The sphene from Lešnica was analyzed by different methods: tristimulus colorimetry, infrared spectroscopy, electron microprobe and X-ray single crystal diffraction. It was confirmed that Al, Fe, Mn and P are present in the sphene structure and proposed that corresponding structural formula could be: (Ca2+1.008 Mn2+0.0021.010(Ti4+0.901 Fe3+0.033 Al3+0.060 P5+0.0010.995 Si4+1.024 O2-5.

  14. Characterization of alumina-based ceramic nanocomposites by laser-induced breakdown spectroscopy

    Science.gov (United States)

    Ahmad, Kaleem; Al-Eshaikh, Mohammad A.; Kadachi, Ahmed N.

    2015-06-01

    Alumina-based hybrids containing different concentrations of carbon nanostructure and SiC nanoparticles were consolidated by the spark plasma sintering in order to obtain fully dense bulk ceramic nanocomposites. Laser-induced breakdown spectroscopy was employed to determine relationship between plasma temperature and surface hardness of the composites. The characteristic parameters of plasma generated by irradiation of laser Nd:YAG ( λ = 1064 nm) on different bulk nanocomposites were determined at different delay times and energies by assuming the LTE condition for optically thin plasma. The plasma temperatures were estimated through intensity of selected aluminum emission lines using the Boltzmann plot method. The electron density was determined using the Stark broadening of selected aluminum and silicon emission lines. The samples were mechanically characterized by the Vickers hardness test. It has been observed that the plasma temperature increases with the increase in hardness and shows a perfect linear relationship. The results suggest that calibration curve between hardness and the plasma temperature can be employed as an alternate method to estimate the hardness of nanocomposite with varying concentrations of nanostructures just by measuring the plasma temperature with better reproducibility and accuracy. Therefore, laser-induced break down spectroscopy (LIBS) offers potential applications in nuclear industry.

  15. Visualising phase change in a brushite-based calcium phosphate ceramic

    Science.gov (United States)

    Bannerman, A.; Williams, R. L.; Cox, S. C.; Grover, L. M.

    2016-09-01

    The resorption of brushite-based bone cements has been shown to be highly unpredictable, with strong dependence on a number of conditions. One of the major factors is phase transformation, with change to more stable phases such as hydroxyapatite affecting the rate of resorption. Despite its importance, the analysis of phase transformation has been largely undertaken using methods that only detect crystalline composition and give no information on the spatial distribution of the phases. In this study confocal Raman microscopy was used to map cross-sections of brushite cylinders aged in Phosphate Buffered Saline, Foetal Bovine Serum, Dulbecco’s – Minimum Essential Medium (with and without serum). Image maps showed the importance of ageing medium on the phase composition throughout the ceramic structure. When aged without serum, there was dissolution of the brushite phase concomitant to the deposition of octacalcium phosphate (OCP) around the periphery of the sample. The deposition of OCP was detectable within five days and reduced the rate of brushite dissolution from the material. The use of serum, even at a concentration of 10vol% prevented phase transformation. This paper demonstrates the value of confocal Raman microscopy in monitoring phase change in biocements; it also demonstrates the problems with assessing material degradation in non-serum containing media.

  16. Ceramic thick film humidity sensor based on MgTiO{sub 3} + LiF

    Energy Technology Data Exchange (ETDEWEB)

    Kassas, Ahmad, E-mail: a.kassas.mcema@ul.edu.lb [Faculty of Agricultural Engineering and Veterinary Medicine, Laboratory of Materials, Catalysis, Environment and Analytical Methods (MCEMA), Faculty of Sciences and Doctoral School of Sciences and Technology (EDST), Lebanese University, Hariri Campus, Hadath, Beirut (Lebanon); Laboratoire Universitaire des Sciences Appliquées de Cherbourg (LUSAC), 50130 Cherbourg-Octeville (France); Bernard, Jérôme; Lelièvre, Céline; Besq, Anthony; Guhel, Yannick; Houivet, David; Boudart, Bertrand [Laboratoire Universitaire des Sciences Appliquées de Cherbourg (LUSAC), 50130 Cherbourg-Octeville (France); Lakiss, Hassan [Faculty of Agricultural Engineering and Veterinary Medicine, Laboratory of Materials, Catalysis, Environment and Analytical Methods (MCEMA), Faculty of Sciences and Doctoral School of Sciences and Technology (EDST), Lebanese University, Hariri Campus, Hadath, Beirut (Lebanon); Faculty of Engineering, Section III, Hariri Campus, Hadath, Beirut (Lebanon); Hamieh, Tayssir [Faculty of Agricultural Engineering and Veterinary Medicine, Laboratory of Materials, Catalysis, Environment and Analytical Methods (MCEMA), Faculty of Sciences and Doctoral School of Sciences and Technology (EDST), Lebanese University, Hariri Campus, Hadath, Beirut (Lebanon)

    2013-10-15

    Graphical abstract: - Highlights: • The fabricated sensor based on MgTiO{sub 3} + LiF materials used the spin coating technology. • The response time is 70 s to detect variation between 5 and 95% relative humidity. • The addition of Scleroglucan controls the viscosity and decreases the roughness of thick film surface. • This humidity sensor is a promising, low-cost, high-quality, reliable ceramic films, that is highly sensitive to humidity. - Abstract: The feasibility of humidity sensor, consisting of a thick layer of MgTiO{sub 3}/LiF materials on alumina substrate, was studied. The thermal analysis TGA-DTGA and dilatometric analysis worked out to confirm the sintering temperature. An experimental plan was applied to describe the effects of different parameters in the development of the thick film sensor. Structural and microstructural characterizations of the developed thick film were made. Rheological study with different amounts of a thickener (scleroglucan “sclg”), showing the behavior variation, as a function of sclg weight % was illustrated and rapprochement with the results of thickness variation as a function of angular velocity applied in the spin coater. The electrical and dielectric measurements confirmed the sensitivity of the elaborated thick film against moisture, along with low response time.

  17. Effect of phase inversion on microporous structure development of Al 2O 3/poly(vinylidene fluoride-hexafluoropropylene)-based ceramic composite separators for lithium-ion batteries

    Science.gov (United States)

    Jeong, Hyun-Seok; Kim, Dong-Won; Jeong, Yeon Uk; Lee, Sang-Young

    To improve the thermal shrinkage of the separators that are essential to securing the electrical isolation between electrodes in lithium-ion batteries, we develop a new separator based on a ceramic composite membrane. Introduction of microporous, ceramic coating layers onto both sides of a polyethylene (PE) separator allows such a progress. The ceramic coating layers consist of nano-sized alumina (Al 2O 3) powders and polymeric binders (PVdF-HFP). The microporous structure of the ceramic coating layers is observed to be crucial to governing the thermal shrinkage as well as the ionic transport of the ceramic composite separators. This microporous structure is determined by controlling the phase inversion, more specifically, nonsolvent (water) contents in the coating solutions. To provide a theoretical basis for this approach, a pre-investigation on the phase diagram for a ternary mixture comprising PVdF-HFP, acetone, and water is conducted. On the basis of this observation, the effect of phase inversion on the morphology and air permeability (i.e. Gurley value) of ceramic coating layers is systematically discussed. In addition, to explore the application of ceramic composite separators to lithium-ion batteries, the influence of the structural change in the coating layers on the thermal shrinkage and electrochemical performance of the separators is quantitatively identified.

  18. Development ceramic composites based on Al2O3, SiO2 and IG-017 additive

    Science.gov (United States)

    Kurovics, E.; Shmakova, A.; Kanev, B.; Gömze, L. A.

    2017-02-01

    Based on high purity alumina and quartz powders and IG-017 bio-original additives the authors have developed new ceramic composite materials for different industrial purposes. The main goal was to fine a material and morphological structures of high performance ceramic composites as frames for development complex materials for extreme consumptions in the future. For this the mixed powders of Al2O3 , SiO2 and IG-017 bio-original additive were uniaxially pressed at different compaction pressures into disc shapes and were sintered in electric kiln under air (1) and nitrogrn (2) atmosphere. The grain size distributions of the raw materials were determined by laser granulometry. There thermo-physical properties were also determined by derivatography. The prepared and sintered specimens were tested on geometrical sizes, microstructure and morphology by scanning electron microscopy, porosity and water absorption. In this work the authors present the results of their research and investigation.

  19. Characterization of photocatalytically active coatings based on TiO2/Zn-Al layered double hydroxide on ceramic tiles

    Directory of Open Access Journals (Sweden)

    Vulić Tatjana J.

    2013-01-01

    Full Text Available The self-cleaning function (photocatalytic activity and surface hydrophilicity/hydrophobicity is of great importance for ceramic tiles from both economic and environmental point of view. This research is focused on the preparation of suitable photocatalytic suspensions studying the influence of the photocatalyst powder amount and the molecular mass of polyethylene glycol (PEG on the self-cleaning properties of the suspensions deposited on the ceramic tile surface. Photocatalysts based on Zn-Al double layered hydroxides with TiO2 as active component, were synthesized and used for the preparation of the suspensions. The coated tiles prepared using smaller photocatalyst amount and the highest investigated molecular mass of PEG (PEG 4000 showed the highest photocatalytic activity in the Rhodamine B degradation reaction, as well as the appropriate surface properties. [Projekat Ministarstva nauke Republike Srbije, br. III45008

  20. Doping Effects of Rare Earth on Dielectric Properties of Fine-Grained BaTiO3-Based Ceramics

    Institute of Scientific and Technical Information of China (English)

    李玲霞; 郭炜; 吴霞宛; 王洪儒; 张志萍

    2003-01-01

    The doping effects of rare earth oxides Ho2O3 and Er2O3 on dielectric properties of BaTiO3-based ceramics were studied. After adding rare earth elements, grain growth in this system was inhibited and the grain size was reduce devidently which realized the fine-grained effect. In this system, the trivalent oxides Ho2O3 and Er2O3 were added to BaTiO3 ceramics. The rare earth oxides do not enter into inner lattice totally to replace A or B sites. Some of additives can improve dielectric strength by forming nonferroelectric phases, and the rest maintained at grain boundaries controls overgrowth of grains. The dielectric constant at room temperature is increased up to 3000 and the curve of TCC becomes flat. Meanwhile, the dielectric strength Eb becomes higher.

  1. Ceramic joining

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E. [Sandia National Lab., Albuquerque, NM (United States)

    1996-04-01

    This paper describes the relation between reactions at ceramic-metal interfaces and the development of strong interfacial bonds in ceramic joining. Studies on a number of systems are described, including silicon nitrides, aluminium nitrides, mullite, and aluminium oxides. Joints can be weakened by stresses such as thermal expansion mismatch. Ceramic joining is used in a variety of applications such as solid oxide fuel cells.

  2. Ceramic Processing

    Energy Technology Data Exchange (ETDEWEB)

    EWSUK,KEVIN G.

    1999-11-24

    Ceramics represent a unique class of materials that are distinguished from common metals and plastics by their: (1) high hardness, stiffness, and good wear properties (i.e., abrasion resistance); (2) ability to withstand high temperatures (i.e., refractoriness); (3) chemical durability; and (4) electrical properties that allow them to be electrical insulators, semiconductors, or ionic conductors. Ceramics can be broken down into two general categories, traditional and advanced ceramics. Traditional ceramics include common household products such as clay pots, tiles, pipe, and bricks, porcelain china, sinks, and electrical insulators, and thermally insulating refractory bricks for ovens and fireplaces. Advanced ceramics, also referred to as ''high-tech'' ceramics, include products such as spark plug bodies, piston rings, catalyst supports, and water pump seals for automobiles, thermally insulating tiles for the space shuttle, sodium vapor lamp tubes in streetlights, and the capacitors, resistors, transducers, and varistors in the solid-state electronics we use daily. The major differences between traditional and advanced ceramics are in the processing tolerances and cost. Traditional ceramics are manufactured with inexpensive raw materials, are relatively tolerant of minor process deviations, and are relatively inexpensive. Advanced ceramics are typically made with more refined raw materials and processing to optimize a given property or combination of properties (e.g., mechanical, electrical, dielectric, optical, thermal, physical, and/or magnetic) for a given application. Advanced ceramics generally have improved performance and reliability over traditional ceramics, but are typically more expensive. Additionally, advanced ceramics are typically more sensitive to the chemical and physical defects present in the starting raw materials, or those that are introduced during manufacturing.

  3. DSC and TG Analysis of a Blended Binder Based on Waste Ceramic Powder and Portland Cement

    Science.gov (United States)

    Pavlík, Zbyšek; Trník, Anton; Kulovaná, Tereza; Scheinherrová, Lenka; Rahhal, Viviana; Irassar, Edgardo; Černý, Robert

    2016-03-01

    Cement industry belongs to the business sectors characteristic by high energy consumption and high {CO}2 generation. Therefore, any replacement of cement in concrete by waste materials can lead to immediate environmental benefits. In this paper, a possible use of waste ceramic powder in blended binders is studied. At first, the chemical composition of Portland cement and ceramic powder is analyzed using the X-ray fluorescence method. Then, thermal and mechanical characterization of hydrated blended binders containing up to 24 % ceramic is carried out within the time period of 2 days to 28 days. The differential scanning calorimetry and thermogravimetry measurements are performed in the temperature range of 25°C to 1000°C in an argon atmosphere. The measurement of compressive strength is done according to the European standards for cement mortars. The thermal analysis results in the identification of temperature and quantification of enthalpy and mass changes related to the liberation of physically bound water, calcium-silicate-hydrates dehydration and portlandite, vaterite and calcite decomposition. The portlandite content is found to decrease with time for all blends which provides the evidence of the pozzolanic activity of ceramic powder even within the limited monitoring time of 28 days. Taking into account the favorable results obtained in the measurement of compressive strength, it can be concluded that the applied waste ceramic powder can be successfully used as a supplementary cementing material to Portland cement in an amount of up to 24 mass%.

  4. Digital decoration by continuous ink jet system for ceramic products based in water inks; Decoracion digital sostenible de productos ceramicos mediante chorro de tinta continuo y tintas en base agua

    Energy Technology Data Exchange (ETDEWEB)

    Colores Ceramicos, S. A.; Talleres Foro, S. L.

    2010-07-01

    A new continuous ink jet system for digital ceramic decoration using water based dispersed ceramic pigment has been developed, that increases drastically the sustainability of the process. During the development of this work, different equipment for any application and the consumables and design tools have been also developed. (Author)

  5. Optical temperature sensing based on the luminescence from YAG:Pr transparent ceramics

    Science.gov (United States)

    Hu, Song; Lu, Chunhua; Liu, Xiaoxia; Xu, Zhongzi

    2016-10-01

    The YAG:Pr transparent ceramic was fabricated using a conventional solid-state reactive method to explore its possible application in optical thermometry. Photoluminescence and temperature-dependent luminescence were elaborately investigated under 452 nm excitation. The ceramic showed two intrinsic emission bands at 488 and 594 nm, which were attributed to characteristic Pr3+: 3P0 → 3H4 and 3P1 → 3H6 transitions, respectively. Down-conversion emissions from the two thermally coupled excited states of Pr3+ were recorded in the temperature range of 293-593 K. The Boltzmann distribution theory was adopted to interpret the temperature-dependent luminescence of Pr3+. The temperature sensitivity exhibited an increasing trend with the increase of temperature, typically, 0.0025 K-1 at 593 K. The results indicated that the present ceramic was a promising candidate for optical temperature sensor.

  6. A novel ceramic printing technique based on electrostatic atomization of a suspension

    Energy Technology Data Exchange (ETDEWEB)

    Jayasinghe, S.N.; Edirisinghe, M.J. [Department of Materials, Queen Mary, University of London, Mile End Road, London E1 4NS (United Kingdom); De Wilde, T. [Micromech, Chilford Court, Rayne Road, Braintree, Essex CM7 2QS (United Kingdom)

    2002-09-01

    A novel computer-controlled method of depositing ceramic droplets, according to a pre-determined architecture is described. A 21 vol% alumina suspension flowing through a nozzle was subjected to electrostatic atomization in the cone-jet mode at different applied voltages. By using a point-like ground electrode the resulting spray was focused and printed on a substrate placed between the nozzle and the ground electrode. The substrate was moved with the aid of a 2-axis computer controlled stepper motor driven system which enabled the forming of different ceramic architectures. As an example, the word CERAMIC was printed. At an applied voltage of 10 kV, droplet relics in the print were in the size range 30-60 {mu}m. (orig.)

  7. Microstructural evaluation of rare-earth-zinc oxide-based varistor ceramics

    Directory of Open Access Journals (Sweden)

    José Geraldo de Melo Furtado

    2005-12-01

    Full Text Available Zinc oxide varistors are nonlinear voltage dependent ceramic resistors used to suppress and limit transient voltage surges. The work reported in this paper involves the relationship between microstructural characteristics and the varistor performance of ZnO ceramics doped with rare-earth oxides. Samples of these ceramics with different nonlinear current-voltage characteristics, according to the specific chemical composition and sintering parameters, were prepared and microstructurally analyzed by scanning electron microscopy, X-ray energy dispersive spectroscopy, X-ray fluorescence spectroscopy and X-ray diffraction. The results denote that intergranular phase is rich in rare-earth elements, but its morphology, obtained by selective leaching of ZnO grains (which are only doped with Co, provides evidence that ZnO grains are not completely surrounding by the intergranular phase, also existing ZnO grains are in direct contact with each other, as well as it occurs in conventional varistor system.

  8. Interfacial toughness of bilayer dental ceramics based on a short-bar, chevron-notch test.

    Science.gov (United States)

    Anunmana, Chuchai; Anusavice, Kenneth J; Mecholsky, John J

    2010-02-01

    The objective of this study was to test the null hypothesis that the interfacial toughness of each of two types of bonded core-veneer bilayer ceramics is not significantly different from the apparent fracture toughness of the control monolithic glass veneer. T-shaped short-bars of a lithia-disilicate glass-ceramic core (LC) and yttria-stabilized polycrystalline zirconia core ceramic (ZC) were prepared according to the manufacturer's recommendations. V-shaped notches were prepared by using 25-mum-thick palladium foil, leaving the chevron-notch area exposed, and the bars were veneered with a thermally compatible glass veneer (LC/GV and ZC/GV). Additionally, we also bonded the glass veneer to itself as a control group (GV/GV). Specimens were kept in distilled water for 30 days before testing in tension. Eight glass veneer bars were prepared for the analysis of fracture toughness test using the indentation-strength technique. The mean interfacial toughness of the LC/GV group was 0.69 MPam(1/2) (0.11), and did not significantly differ from that of the GV/GV control group, 0.74 MPam(1/2) (0.17) (p>0.05). However, the difference between the mean interfacial toughness of the ZC/GV group, 0.13 MPam(1/2) (0.07), and the LC/GV and the GV/GV groups was statistically significant (p<0.05). For bilayer all-ceramic restorations with high-strength core materials, the veneering ceramics are the weakest link in the design of the structure. Since all-ceramic restorations often fail from chipping of veneer layers or crack initiation at the interface, the protective effects of thermal mismatch stresses oral prosthesis design should be investigated. Copyright 2009 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  9. Using mixture design of experiments to assess the environmental impact of clay-based structural ceramics containing foundry wastes.

    Science.gov (United States)

    Coronado, M; Segadães, A M; Andrés, A

    2015-12-15

    This work describes the leaching behavior of potentially hazardous metals from three different clay-based industrial ceramic products (wall bricks, roof tiles, and face bricks) containing foundry sand dust and Waelz slag as alternative raw materials. For each product, ten mixtures were defined by mixture design of experiments and the leaching of As, Ba, Cd, Cr, Cu, Mo, Ni, Pb, and Zn was evaluated in pressed specimens fired simulating the three industrial ceramic processes. The results showed that, despite the chemical, mineralogical and processing differences, only chrome and molybdenum were not fully immobilized during ceramic processing. Their leaching was modeled as polynomial equations, functions of the raw materials contents, and plotted as response surfaces. This brought to evidence that Cr and Mo leaching from the fired products is not only dependent on the corresponding contents and the basicity of the initial mixtures, but is also clearly related with the mineralogical composition of the fired products, namely the amount of the glassy phase, which depends on both the major oxides contents and the firing temperature.

  10. Zr and Ba edge phenomena in the scintillation intensity of fluorozirconate-based glass-ceramic X-ray detectors.

    Science.gov (United States)

    Henke, Bastian; Schweizer, Stefan; Johnson, Jacqueline A; Keane, Denis T

    2007-05-01

    The energy-dependent scintillation intensity of Eu-doped fluorozirconate glass-ceramic X-ray detectors has been investigated in the energy range from 10 to 40 keV. The experiments were performed at the Advanced Photon Source, Argonne National Laboratory, USA. The glass ceramics are based on Eu-doped fluorozirconate glasses, which were additionally doped with chlorine to initiate the nucleation of BaCl(2) nanocrystals therein. The X-ray excited scintillation is mainly due to the 5d-4f transition of Eu(2+) embedded in the BaCl(2) nanocrystals; Eu(2+) in the glass does not luminesce. Upon appropriate annealing the nanocrystals grow and undergo a phase transition from a hexagonal to an orthorhombic phase of BaCl(2). The scintillation intensity is investigated as a function of the X-ray energy, particle size and structure of the embedded nanocrystals. The scintillation intensity versus X-ray energy dependence shows that the intensity is inversely proportional to the photoelectric absorption of the material, i.e. the more photoelectric absorption the less scintillation. At 18 and 37.4 keV a significant decrease in the scintillation intensity can be observed; this energy corresponds to the K-edge of Zr and Ba, respectively. The glass matrix as well as the structure and size of the embedded nanocrystals have an influence on the scintillation properties of the glass ceramics.

  11. Correlation between nanostructural and electrical properties of barium titanate-based glass-ceramic nano-composites

    Energy Technology Data Exchange (ETDEWEB)

    Al-Assiri, M.S., E-mail: msassiri@kku.edu.sa [Department of Physics, King Khaled University, P.O. Box 9003, Abha (Saudi Arabia); El-Desoky, M.M., E-mail: mmdesoky@gmail.com [Department of Physics, King Khaled University, P.O. Box 9003, Abha (Saudi Arabia); Department of Physics, Faculty of Science, Suez Canal University, Suez (Egypt)

    2011-09-08

    Highlights: > Glasses have been transformed into nanomaterials by annealing at crystallization temperature. > Glass-ceramic nano-composites are important because of their new physical. > Grain sizes are the most significant structural parameter in electronic nanocrystalline phases. > These phases are very high electrical conductivity. > Hence, glass-ceramic nanocrystals are expected to be used, as gas sensors. - Abstract: Glasses in the system BaTiO{sub 3}-V{sub 2}O{sub 5}-Bi{sub 2}O{sub 3} have been transformed into glass-ceramic nano-composites by annealing at crystallization temperature T{sub cr} determined from DSC thermograms. After annealing they consist of small crystallites embedded in glassy matrix. The crystallization temperature T{sub cr} increases with increasing BaTiO{sub 3} content. XRD and TEM of the glass-ceramic nano-composites show that nanocrystals were embedded in the glassy matrix with an average grain size of 25 nm. The resulting materials exhibit much higher electrical conductivity than the initial glasses. It was postulated that the major role in the conductivity enhancement of these nanomaterials is played by the developed interfacial regions between crystalline and amorphous phases, in which the concentration of V{sup 4+}-V{sup 5+} pairs responsible for electron hopping, has higher than values that inside the glassy matrix. The experimental results were discussed in terms of a model proposed in this work and based on a 'core-shell' concept. From the best fits, reasonable values of various small polaron hopping (SPH) parameters were obtained. The conduction was attributed to non-adiabatic hopping of small polaron.

  12. Four-year clinical performance of a lithia disilicate-based core ceramic for posterior fixed partial dentures.

    Science.gov (United States)

    Esquivel-Upshaw, Josephine F; Young, Henry; Jones, Jack; Yang, Mark; Anusavice, Kenneth J

    2008-01-01

    The objective of this research was to test the hypothesis that 3-unit fixed partial dentures (FPDs) made from a moderately high-strength core ceramic will adequately resist fracture in posterior regions if fabricated with a minimal connector size of 4 mm. Thirty ceramic FPD core frameworks were prepared using a hot-pressing technique and a lithia disilicate-based core ceramic. The maximum occlusal force was measured for each patient prior to tooth preparation. Connector heights and widths were measured for each FPD. Patients were recalled annually after cementation for 4 years and evaluated using 11 clinical criteria. All FPDs were examined by 2 independent clinicians, and rankings for each criterion were made from 1 to 4 (4 = excellent; 1 = unacceptable). The fracture rate was approximately 3% per year, and the proportion of good overall ratings in the nonfractured FPDs was reduced by more than 6% per year, where a good overall rating was defined to be a rank of 3 or 4 in all 11 criteria. There was little evidence that the use of either resin-reinforced glass-ionomer cement (Protec CEM) or dual-cure resin cement (Variolink II) made any difference in terms of fracture rate or overall rating (P= .30, .63, .97, and .71 for the 4 years, respectively). From a fracture resistance perspective, 4 of the 30 ceramic FPDs fractured within the 4-year evaluation period, representing an 86.7% success rate. Another FPD was replaced because of a caries lesion on 1 abutment tooth away from the margin. One FPD fracture was associated with the subject having the greatest occlusal force (1,031 N). The other 2 fractures were associated with FPDs that exhibited connector heights of less than 3 mm. All criteria were ranked good to excellent during the 4-year period for the remaining FPDs. Fractured FPDs were associated with a connector height of less than 4 mm; thus, the hypothesis was accepted.

  13. Research on the residual stress of glass ceramic based on rotary ultrasonic drilling

    Science.gov (United States)

    Sun, Lipeng; Jin, Yuzhu; Chen, Jianhua

    2016-10-01

    In the process of machining, the glass ceramic is easy to crack and damage, etc. And the residual stress in the machined surface may cause the crack to different extent in the later stage. Some may even affect the performance of the product. The residual stress of rotary ultrasonic drilling and mechanical processing is compared in different machining parameters (spindle speed, feed rate). The effects of processing parameters and methods are researched, in order to reduce the residual stress in the mechanical processing of glass ceramic, and provide guidance for the actual processing.

  14. Porosity and biocompatibility study of ceramic implants based on ZrO{sub 2} and Al{sub 2}O{sub 3}

    Energy Technology Data Exchange (ETDEWEB)

    Litvinova, Larisa, E-mail: larisalitvinova@yandex.ru, E-mail: vshupletsova@mail.ru, E-mail: leitsin@mail.ru; Shupletsova, Valeria, E-mail: larisalitvinova@yandex.ru, E-mail: vshupletsova@mail.ru, E-mail: leitsin@mail.ru; Leitsin, Vladimir, E-mail: larisalitvinova@yandex.ru, E-mail: vshupletsova@mail.ru, E-mail: leitsin@mail.ru [Immanuel Kant Baltic Federal University, Kaliningrad (Russian Federation); Vasyliev, Roman, E-mail: rvasiliev@ukr.net, E-mail: zoubov77@yahoo.com; Zubov, Dmitry, E-mail: rvasiliev@ukr.net, E-mail: zoubov77@yahoo.com [State Institute of Genetic and Regenerative Medicine, National Academy of Medical Sciences of Ukraine, Kiev (Ukraine); Buyakov, Ales, E-mail: kulkov@ms.tsc.ru, E-mail: kulkov@ms.tsc.ru; Kulkov, Sergey, E-mail: kulkov@ms.tsc.ru, E-mail: kulkov@ms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)

    2014-11-14

    The work studies ZrO{sub 2}(Me{sub x}O{sub y})-based porous ceramics produced from the powders consisting of hollow spherical particles. It was shown that the structure is represented by a cellular framework with bimodal porosity consisting of sphere-like large pores and pores that were not filled with the powder particles during the compaction. For such ceramics, the increase of pore volume is accompanied by the increased strain in an elastic area. It was also shown that the porous ZrO{sub 2} ceramics had no acute or chronic cytotoxicity. At the same time, ceramics possess the following osteoconductive properties: adhesion support, spreading, proliferation and osteogenic differentiation of MSCs.

  15. Time-dependent fracture probability of bilayer, lithium-disilicate-based, glass-ceramic, molar crowns as a function of core/veneer thickness ratio and load orientation.

    Science.gov (United States)

    Anusavice, Kenneth J; Jadaan, Osama M; Esquivel-Upshaw, Josephine F

    2013-11-01

    Recent reports on bilayer ceramic crown prostheses suggest that fractures of the veneering ceramic represent the most common reason for prosthesis failure. The aims of this study were to test the hypotheses that: (1) an increase in core ceramic/veneer ceramic thickness ratio for a crown thickness of 1.6mm reduces the time-dependent fracture probability (Pf) of bilayer crowns with a lithium-disilicate-based glass-ceramic core, and (2) oblique loading, within the central fossa, increases Pf for 1.6-mm-thick crowns compared with vertical loading. Time-dependent fracture probabilities were calculated for 1.6-mm-thick, veneered lithium-disilicate-based glass-ceramic molar crowns as a function of core/veneer thickness ratio and load orientation in the central fossa area. Time-dependent fracture probability analyses were computed by CARES/Life software and finite element analysis, using dynamic fatigue strength data for monolithic discs of a lithium-disilicate glass-ceramic core (Empress 2), and ceramic veneer (Empress 2 Veneer Ceramic). Predicted fracture probabilities (Pf) for centrally loaded 1.6-mm-thick bilayer crowns over periods of 1, 5, and 10 years are 1.2%, 2.7%, and 3.5%, respectively, for a core/veneer thickness ratio of 1.0 (0.8mm/0.8mm), and 2.5%, 5.1%, and 7.0%, respectively, for a core/veneer thickness ratio of 0.33 (0.4mm/1.2mm). CARES/Life results support the proposed crown design and load orientation hypotheses. The application of dynamic fatigue data, finite element stress analysis, and CARES/Life analysis represent an optimal approach to optimize fixed dental prosthesis designs produced from dental ceramics and to predict time-dependent fracture probabilities of ceramic-based fixed dental prostheses that can minimize the risk for clinical failures. Copyright © 2013 Academy of Dental Materials. All rights reserved.

  16. [Ceramic posts].

    Science.gov (United States)

    Mainjot, Amélie; Legros, Caroline; Vanheusden, Alain

    2006-01-01

    As a result of ceramics and all-ceram technologies development esthetic inlay core and abutments flooded the market. Their tooth-colored appearance enhances restoration biomimetism principally on the marginal gingiva area. This article reviews indications and types of cores designed for natural teeth and implants.

  17. Processing of pure titanium containing titanium-based reinforcing ceramics additives using spark plasma sintering

    Directory of Open Access Journals (Sweden)

    Mondiu Olayinka DUROWOJU

    2017-06-01

    Full Text Available The densification behaviour, microstructural changes and hardness characteristics during spark plasma sintering of CP-Ti reinforced with TiC, TiN, TiCN and TiB2 were investigated. Commercially pure Ti powders were dry mixed with varied amounts (2.5 and 5 wt. % of the ceramic additives using a T2F Turbula mixer for 5 h and at a speed of 49 rpm. The blended composite powders were then sintered using spark plasma sintering system (model HHPD-25 from FCT Germany at a heating rate of 100oC min-1, dwell time of 5 min and sintering temperature of 950ºC. The sintering of CP-Ti was used as a base study to select the proper spark plasma sintering temperature for full density. Densification was monitored through analysis of the recorded punch displacement and the measured density of the sintered samples using Archimedes method. High densities ranging from 97.8% for 5% TiB2 addition to 99.6% for 5% TiCN addition were achieved at a relatively low temperature of 950°C. Microstructural analyses show a uniform distribution of the additives and finer structure showing their inhibitive effect on grain growth. An improved hardness was observed in all the cases with highest values obtained with TiCN as a result of the combined effect of TiC and TiN. A change in the fracture mode from trans granular to intergranular was also observed.

  18. Highly nonlinear property and threshold voltage of Sc2O3 doped ZnO-Bi2O3-based varistor ceramics

    Institute of Scientific and Technical Information of China (English)

    XU Dong; WU Jieting; JIAO Lei; XU Hongxing; ZHANG Peimei; YU Renhong; CHENG Xiaonong

    2013-01-01

    A series of ZnO-Bi2O3-based varistor ceramics doped with 0-0.4 mol.% Sc2O3 were prepared by high-energy ball milling and sintered at temperatures between 1000 and 1150 ℃.X-ray diffractometry (XRD) and scanning electron microscopy (SEM) were applied to characterize the phases and microstructure of the varistor ceramics.A DC parameter instrument for varistor ceramics was applied to investigate the electronic properties and Ⅴ-Ⅰ characteristics.The results showed that there were no changes in crystal structure with Sc2O3-doped varistor ceramics and that the average size of ZnO grain increased first and then decreased.The best electronic charactefistcs of the varistor ceramics prepared by high-energy ball milling were found in 0.3 mol.% Sc2O3-doped ZnO-Bi2O3-based ceramics sintered at 1000 ℃,which exhibited a threshold voltage of 821 V/mm,nonlinear coefficient of 62.1 and leakage current of 0.16 μA.

  19. Ceramic Methyltrioxorhenium

    CERN Document Server

    Herrmann, R; Eickerling, G; Helbig, C; Hauf, C; Miller, R; Mayr, F; Krug von Nidda, H A; Scheidt, E W; Scherer, W; Herrmann, Rudolf; Troester, Klaus; Eickerling, Georg; Helbig, Christian; Hauf, Christoph; Miller, Robert; Mayr, Franz; Nidda, Hans-Albrecht Krug von; Scheidt, Ernst-Wilhelm; Scherer, Wolfgang

    2006-01-01

    The metal oxide polymeric methyltrioxorhenium [(CH3)xReO3] is an unique epresentative of a layered inherent conducting organometallic polymer which adopts the structural motifs of classical perovskites in two dimensions (2D) in form of methyl-deficient, corner-sharing ReO5(CH3) octahedra. In order to improve the characteristics of polymeric methyltrioxorhenium with respect to its physical properties and potential usage as an inherentconducting polymer we tried to optimise the synthetic routes of polymeric modifications of 1 to obtain a sintered ceramic material, denoted ceramic MTO. Ceramic MTO formed in a solvent-free synthesis via auto-polymerisation and subsequent sintering processing displays clearly different mechanical and physical properties from polymeric MTO synthesised in aqueous solution. Ceramic MTO is shown to display activated Re-C and Re=O bonds relative to MTO. These electronic and structural characteristics of ceramic MTO are also reflected by a different chemical reactivity compared with its...

  20. Effect of silica coating combined to a MDP-based primer on the resin bond to Y-TZP ceramic.

    Science.gov (United States)

    May, Liliana Gressler; Passos, Sheila Pestana; Capelli, Diana Barca; Ozcan, Mutlu; Bottino, Marco Antonio; Valandro, Luiz Felipe

    2010-10-01

    The aim of this study was to evaluate the influence of silica coating and 10-methacryloyloxydecyl dihydrogen phosphate (MDP)-based primer applications upon the bonding durability of a MDP-based resin cement to a yttrium stabilized tetragonal zirconia (Y-TZP) ceramic. Ninety-six Y-TZP tabs were embedded in an acrylic resin (free surface for adhesion: 5 × 5 mm(2)), ground finished and randomly divided into four groups (N = 24) according to the ceramic surface conditioning: (1) cleaning with isopropanol (ALC); (2) ALC + phosphoric acid etching + MDP-based primer application (MDP-primer); (3) silica coating + 3-methacryloyloxypropyl trimethoxysilane (MPS)-based coupling agent application (SiO2 + MPS-Sil); and (4) SiO2 + MDP-primer. The MDP-based resin cement was applied on the treated surface using a cylindrical mold (diameter= 3 mm). Half of the specimens from each surface conditioning were stored in distilled water (37 °C, 24 h) before testing. Another half of the specimens were stored (90 days) and thermo-cycled (12,000 x) during this period (90 d/TC) before testing. A shear bond strength (SBS) test was performed at a crosshead speed of 0.5 mm/min. Two factors composed the experimental design: ceramic conditioning strategy (in four levels) and storage condition (in two levels), totaling eight groups. After 90 d/TC (Tukey; p MDP-primer (24.40 MPa) promoted the highest SBS. The ALC and MDP-primer groups debonded spontaneously during 90 d/TC. Bonding values were higher and more stable in the SiO2 groups. The use of MDP-primer after silica coating increased the bond strength.

  1. A highly sensitive upconverting nano-glass-ceramic-based optical thermometer

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Daqin, E-mail: dqchen@hdu.edu.cn; Liu, Shen; Wan, Zhongyi; Chen, Yan, E-mail: chenyan@hdu.edu.cn

    2016-07-05

    Yb/Tm: YF{sub 3} nanoparticles embedded transparent bulk glass ceramic was successfully prepared to explore its possible application in optical temperature sensors. Specifically, owing to the competition of electron population in the thermally coupled Tm{sup 3+3}F{sub 2,3} and {sup 3}H{sub 4} excited states, two upconversion emission bands corresponding to Tm{sup 3+}: {sup 3}F{sub 2,3} → {sup 3}H{sub 6} transition and {sup 1}G{sub 4}→{sup 3}F{sub 4} one exhibited opposite temperature-dependent behaviors, which resulted in monotonous enhancement of the related fluorescence intensity ratio with increase of temperature. As a consequence, Tm{sup 3+} activators in the present YF{sub 3} glass ceramic had advantages of a high sensitivity of 1.84% per K, an avoidable spectral overlapping and a negligible thermal effect for accurate temperature detecting. - Highlights: • Yb/Tm: β-YF{sub 3} embedded transparent glass ceramic was fabricated. • Glass crystallization induced greatly enhancement of upconversion luminescence. • Different T-sensitive emission behaviors of two thermally coupled states were observed. • Tm{sup 3+} fluorescence intensity ratio intensified with increase of temperature. • The glass ceramic exhibited a high sensitivity of 1.84% K{sup −1} and a negligible thermal effect.

  2. Three-dimensional ceramic molding process based on microstereolithography for the production of piezoelectric energy harvesters

    Science.gov (United States)

    Maruo, Shoji; Sugiyama, Kenji; Daicho, Yuya; Monri, Kensaku

    2014-03-01

    A three-dimensional (3-D) molding process using a master polymer mold produced by microstereolithography has been developed for the production of piezoelectric ceramic elements. In this method, ceramic slurry is injected into a 3-D polymer mold via a centrifugal casting process. The polymer master mold is thermally decomposed so that complex 3-D piezoelectric ceramic elements can be produced. As an example of 3-D piezoelectric ceramic elements, we produced a spiral piezoelectric element that can convert multidirectional loads into a voltage. It was confirmed that a prototype of the spiral piezoelectric element could generate a voltage by applying a load in both parallel and lateral directions in relation to the helical axis. The power output of 123 pW was obtained by applying the maximum load of 2.8N at 2 Hz along the helical axis. In addition, to improve the performance of power generation, we utilized a two-step sintering process to obtain dense piezoelectric elements. As a result, we obtained a sintering body with relative density of 92.8%. Piezoelectric constant d31 of the sintered body attained to -40.0 pC/N. Furthermore we analyzed the open-circuit voltage of the spiral piezoelectric element using COMSOL multiphysics. As a result, it was found that use of patterned electrodes according to the surface potential distribution of the spiral piezoelectric element had a potential to provide high output voltage that was 20 times larger than that of uniform electrodes.

  3. On the Mass Fractal Character of Si-Based Structural Networks in Amorphous Polymer Derived Ceramics

    Science.gov (United States)

    Sen, Sabyasachi; Widgeon, Scarlett

    2015-01-01

    The intermediate-range packing of SiNxC4−x (0 ≤ x ≤ 4) tetrahedra in polysilycarbodiimide and polysilazane-derived amorphous SiCN ceramics is investigated using 29Si spin-lattice relaxation nuclear magnetic resonance (SLR NMR) spectroscopy. The SiCN network in the polysilylcarbodiimide-derived ceramic consists predominantly of SiN4 tetrahedra that are characterized by a 3-dimensional spatial distribution signifying compact packing of such units to form amorphous Si3N4 clusters. On the other hand, the SiCN network of the polysilazane-derived ceramic is characterized by mixed bonded SiNxC4−x tetrahedra that are inefficiently packed with a mass fractal dimension of Df ~2.5 that is significantly lower than the embedding Euclidean dimension (D = 3). This result unequivocally confirms the hypothesis that the presence of dissimilar atoms, namely, 4-coordinated C and 3-coordinated N, in the nearest neighbor environment of Si along with some exclusion in connectivity between SiCxN4−x tetrahedra with widely different N:C ratios and the absence of bonding between C and N result in steric hindrance to an efficient packing of these structural units. It is noted that similar inefficiencies in packing are observed in polymer-derived amorphous SiOC ceramics as well as in proteins and binary hard sphere systems.

  4. Thermal, mechanical and electrical properties of polyanaline based ceramic nano-composites

    Science.gov (United States)

    Sohail, M.; Khan, M. S.; Khattak, N. S.

    2016-08-01

    Micro/nanohybrid materials have vast applications due to their great potentialities in the field of nanoscience and nanotechnology. Herein we report an investigation on the fabrication and physicochemical characterization of ceramic (Fe0.01La0.01Al0.5Zn0.98O) and hybrid ceramic-polyaniline nano-composits. Ceramic nano-particles were prepared by sol-gel technique while optimizing the molar ratios of the constituent's metal nitrates. The prepared inorganic particles were then embedded in the polymer matrix via one-pot blending method. The prepared ceramic particles and their composites with polyaniline were analysed under FT- IR, SEM and TGA. The presence of some chemical species was observed at the interface of the compositing materials. TGA analysis showed the thermal stability of the composite material. Frequency dependent dielectric properties were analysed and it was found that conducting polyaniline has an additional effect on the electrical behaviour of the composite. Rheology study showed enhanced mechanical properties of composite material as compared to their constituting counterparts.

  5. On the Mass Fractal Character of Si-Based Structural Networks in Amorphous Polymer Derived Ceramics

    Directory of Open Access Journals (Sweden)

    Sabyasachi Sen

    2015-03-01

    Full Text Available The intermediate-range packing of SiNxC4−x (0 ≤ x ≤ 4 tetrahedra in polysilycarbodiimide and polysilazane-derived amorphous SiCN ceramics is investigated using 29Si spin-lattice relaxation nuclear magnetic resonance (SLR NMR spectroscopy. The SiCN network in the polysilylcarbodiimide-derived ceramic consists predominantly of SiN4 tetrahedra that are characterized by a 3-dimensional spatial distribution signifying compact packing of such units to form amorphous Si3N4 clusters. On the other hand, the SiCN network of the polysilazane-derived ceramic is characterized by mixed bonded SiNxC4−x tetrahedra that are inefficiently packed with a mass fractal dimension of Df ~2.5 that is significantly lower than the embedding Euclidean dimension (D = 3. This result unequivocally confirms the hypothesis that the presence of dissimilar atoms, namely, 4-coordinated C and 3-coordinated N, in the nearest neighbor environment of Si along with some exclusion in connectivity between SiCxN4−x tetrahedra with widely different N:C ratios and the absence of bonding between C and N result in steric hindrance to an efficient packing of these structural units. It is noted that similar inefficiencies in packing are observed in polymer-derived amorphous SiOC ceramics as well as in proteins and binary hard sphere systems.

  6. NEUTRONICS STUDIES OF URANIUM-BASED FULLY CERAMIC MICRO-ENCAPSULATED FUEL FOR PWRs

    Energy Technology Data Exchange (ETDEWEB)

    George, Nathan M [ORNL; Maldonado, G Ivan [ORNL; Terrani, Kurt A [ORNL; Gehin, Jess C [ORNL; Godfrey, Andrew T [ORNL

    2012-01-01

    This study evaluates the core neutronics and fuel cycle characteristics that result from employing uranium-based fully ceramic micro-encapsulated (FCM) fuel in a pressurized water reactor (PWR). Specific PWR bundle designs with FCM fuel have been developed, which by virtue of their TRISO particle based elements, are expected to safely reach higher fuel burnups while also increasing the tolerance to fuel failures. The SCALE 6.1 code package, developed and maintained at ORNL, was the primary software employed to model these designs. Analysis was performed using the SCALE double-heterogeneous (DH) fuel modeling capabilities. For cases evaluated with the NESTLE full-core three-dimensional nodal simulator, because the feature to perform DH lattice physics branches with the SCALE/TRITON sequence is not yet available, the Reactivity-Equivalent Physical Transformation (RPT) method was used as workaround to support the full core analyses. As part of the fuel assembly design evaluations, fresh feed lattices were modeled to analyze the within-assembly pin power peaking. Also, a color-set array of assemblies was constructed to evaluate power peaking and power sharing between a once-burned and a fresh feed assembly. In addition, a parametric study was performed by varying the various TRISO particle design features; such as kernel diameter, coating layer thicknesses, and packing fractions. Also, other features such as the selection of matrix material (SiC, Zirconium) and fuel rod dimensions were perturbed. After evaluating different uranium-based fuels, the higher physical density of uranium mononitride (UN) proved to be favorable, as the parametric studies showed that the FCM particle fuel design will need roughly 12% additional fissile material in comparison to that of a standard UO2 rod in order to match the lifetime of an 18-month PWR cycle. Neutronically, the FCM fuel designs evaluated maintain acceptable design features in the areas of fuel lifetime, temperature

  7. Processing, Structure and High Temperature Oxidation Properties of Polymer-Derived and Hafnium Oxide Based Ceramic Systems

    Science.gov (United States)

    Terauds, Kalvis

    Demands for hypersonic aircraft are driving the development of ultra-high temperature structural materials. These aircraft, envisioned to sustain Mach 5+, are expected to experience continuous temperatures of 1200--1800°C on the aircraft surface and temperatures as high as 2800°C in combustion zones. Breakthroughs in the development of fiber based ceramic matrix composites (CMCs) are opening the door to a new class of high-tech UHT structures for aerospace applications. One limitation with current carbon fiber or silicon carbide fiber based CMC technology is the inherent problem of material oxidation, requiring new approaches for protective environmental barrier coatings (EBC) in extreme environments. This thesis focuses on the development and characterization of SiCN-HfO2 based ceramic composite EBC systems to be used as a protective layer for silicon carbide fiber based CMCs. The presented work covers three main architectures for protection (i) multilayer films, (ii) polymer-derived HfSiCNO, and (iii) composite SiCN-HfO 2 infiltration. The scope of this thesis covers processing development, material characterization, and high temperature oxidation behavior of these three SiCN-HfO2 based systems. This work shows that the SiCN-HfO 2 composite materials react upon oxidation to form HfSiO4, offering a stable EBC in streaming air and water vapor at 1600°C.

  8. Effect of sintering temperature on the thermal properties of diopside-based glass-ceramics of varying CaO/MgO ratio.

    Science.gov (United States)

    Jang, Seokju; Kang, Seunggu

    2013-08-01

    The thermal properties of diopside (CaMgSi2O6)-based glass-ceramics of varying CaO/MgO ratio were investigated as a function of sintering temperature. The crystallization behavior of the glass was studied by a non-isothermal method using a differential thermal analysis (DTA) with various heating rates. Diopside, as a main crystalline phase, and cordierite, as a minor phase, were formed in the glass-ceramics with an - 0.67-2.23 CaO/MgO ratio. The X-ray diffraction peak for diopside in the glass-ceramic becomes higher with an increase of the CaO/MgO ratio. The crystallization volume fraction with sintering temperature was calculated showing that both the initiation temperature for crystallization and a temperature range of crystallization increased with an increased heating rate. The microstructure of all glass-ceramics had a lump area composed of several tens-of-nanometer particles and a matrix composed of rows of particles, and the matrix area decreased with a decreasing CaO/MgO ratio. The thermal conductivity of glass-ceramics of CaO/MgO = 2.23 was 44% higher than that of CaO/MgO = 0.67 owing to the higher crystallinity and less voids in a microstructure. All glass-ceramics fabricated in this study were sintered at below 955 degrees C, which makes them applicable to the LTCC process for light-emitting diode packaging.

  9. The Structure, Dielectric and Energy Storage Properties of Strontium Barium Niobate-Based Glass-Ceramics Doped with La2O3

    Science.gov (United States)

    Xiu, Shaomei; Xiao, Shi; Shen, Bo; Zhai, Jiwei

    2017-07-01

    In this work, the effect of La2O3 content on the phase evolution, microstructure, dielectric properties and energy storage properties of the strontium barium niobate (SBN)-based glass-ceramics were studied. The results show that the La3+ is easily incorporated into the tetragonal tungsten bronze structured phase, and La2O3 doped into the BSN-glass-ceramics, as a grain growth inhibitor, can have an evident effect on the grain size reduction and crystallization. The microstructure of the SBN-glass-ceramics becomes denser and more uniform with increasing La2O3 content. The remanent polarization of all samples is extremely low. The dielectric constant of the SBN-glass-ceramics obviously is decreased, while the breakdown strength is increased with the increment of La2O3 content. When La2O3 content in the SBN-glass-ceramics is 0.2 mol.%, the theoretical energy storage density is at the maximal level of 7.2 J/cm3. In addition, the energy discharging efficiency and discharging speed of the SBN-glass-ceramics with different La2O3 content were evaluated. With La2O3 content increasing, the energy discharging efficiency gradually increased.

  10. Investigation on Structural and Optical Properties of Willemite Doped Mn2+ Based Glass-Ceramics Prepared by Conventional Solid-State Method

    Directory of Open Access Journals (Sweden)

    Nur Farhana Samsudin

    2015-01-01

    Full Text Available Mn-doped willemite (Zn2SiO4:Mn2+ glass-ceramics derived from ZnO-SLS glass system were prepared by a conventional melt-quenching technique followed by a controlled crystallization step employing the heat treatment process. Soda lime silica (SLS glass waste, ZnO, and MnO were used as sources of silicon, zinc, and manganese, respectively. The obtained glass-ceramic samples were characterized using the X-ray diffraction (XRD, Field Emission Scanning Electron Microscopy (FESEM, Fourier Transform Infrared (FTIR, UV-Visible (UV-Vis, and photoluminescence (PL spectroscopy. The results of XRD revealed that ZnO crystal and willemite (β-Zn2SiO4 were presented as major embedded crystalline phases. This observation was consistent with the result of FESEM which showed the presence of irregularity in shape and size of willemite crystallites. FTIR spectroscopy exhibits the structural evolution of willemite based glass-ceramics. The optical band gap shows a decreasing trend as the Mn-doping content increased. Photoluminescent technique was applied to characterize the role of Mn2+ ions when entering the willemite glass-ceramic structure. By measuring the excitation and emission spectra, the main emission peak of the glass-ceramic samples located at a wavelength of 585 nm after subjecting to 260 nm excitations. The following results indicate that the obtained glass-ceramics can be applied as phosphor materials.

  11. Synthesis and ceramic processing of alumina and zirconia based composites infiltrated with glass phase for dental applications; Sintese e processamento de compositos a base de alumina e zirconia com infiltracao de fase vitrea para aplicacoes odontologicas

    Energy Technology Data Exchange (ETDEWEB)

    Duarte, Daniel Gomes

    2009-07-01

    The interest for the use of ceramic materials for dental applications started due to the good aesthetic appearance promoted by the similarity to natural teeth. However, the fragility of traditional ceramics was a limitation for their use in stress conditions. The development of alumina and zirconia based materials, that associate aesthetic results, biocompatibility and good mechanical behaviour, makes possible the employment of ceramics for fabrication of dental restorations. The incorporation of vitreous phase in these ceramics is an alternative to minimize the ceramic retraction and to improve the adhesion to resin-based cements, necessary for the union of ceramic frameworks to the remaining dental structure. In the dentistry field, alumina and zirconia ceramic infiltrated with glassy phase are represented commercially by the In-Ceram systems. Considering that the improvement of powder's synthesis routes and of techniques of ceramic processing contributes for good performance of these materials, the goal of the present work is the study of processing conditions of alumina and/or 3 mol% yttria-stabilized zirconia ceramics infiltrated with aluminum borosilicate lanthanum glass. The powders, synthesized by hydroxide coprecipitation route, were pressed by uniaxial compaction and pre-sintered at temperature range between 950 and 1650 degree C in order to obtain porous ceramics bodies. Vitreous phase incorporation was performed by impregnation of aluminum borosilicate lanthanum powder, also prepared in this work, followed by heat treatment between 1200 and 1400 degree C .Ceramic powders were characterized by thermogravimetry, X-ray diffraction, scanning and transmission electron microscopy, gaseous adsorption (BET) and laser diffraction. Sinterability of alumina and /or stabilized zirconia green pellets was evaluated by dilatometry. Pre-sintered ceramics were characterized by apparent density measurements (Archimedes method), X-ray diffraction and scanning

  12. Investigation of pyrochlore-based U-bearing ceramic nuclear waste: uranium leaching test and TEM observation.

    Science.gov (United States)

    Xu, Huifang; Wang, Yifeng; Zhao, Pihong; Bourcier, William L; Van Konynenburg, Richard; Shaw, Henry F

    2004-03-01

    leaching rate (g/(m2 day)) in acidic solutions can be expressed as log(NR) = -5.36-0.20 pH, where NR is the normalized rate. Conservative leaching rates of uranium [log(NR)] for the U-bearing ceramic at pH 2 and pH 4 solutions are -5.76 and -6.16 g/(m2 day), respectively. The results show that the U release rate of the ceramic waste is 10 times slower than that of defense high-level waste glass and about 1000 times slower than that of spent fuel. The pyrochlore-based ceramic is an ideal waste form for immobilizing long-lived radionuclides of 239Pu and 235U due to the Ti- and Hf-rich leached layer that forms on the ceramic surface. The leached layer functions as a protective layer and therefore reduces the leaching rate as thickness of the leached layer increases.

  13. Effect of the shades of background substructures on the overall color of zirconia-based all-ceramic crowns

    OpenAIRE

    Suputtamongkol, Kallaya; Tulapornchai, Chantana; Mamani, Jatuphol; Kamchatphai, Wannaporn; Thongpun, Noparat

    2013-01-01

    PURPOSE The objective of this study was to determine the effect of the color of a background substructure on the overall color of a zirconia-based all-ceramic crown. MATERIALS AND METHODS Twenty one posterior zirconia crowns were made for twenty subjects. Seven premolar crowns and six molar crowns were cemented onto abutments with metal post and core in the first and second group. In the third group, eight molar crowns were cemented onto abutments with a prefabricated post and composite core ...

  14. Ceramic cutting tools materials, development and performance

    CERN Document Server

    Whitney, E Dow

    1994-01-01

    Interest in ceramics as a high speed cutting tool material is based primarily on favorable material properties. As a class of materials, ceramics possess high melting points, excellent hardness and good wear resistance. Unlike most metals, hardness levels in ceramics generally remain high at elevated temperatures which means that cutting tip integrity is relatively unaffected at high cutting speeds. Ceramics are also chemically inert against most workmetals.

  15. Terahertz Time-Domain Spectroscopy for In Situ Monitoring of Ceramic Nuclear Waste Forms

    Science.gov (United States)

    Clark, Braeden M.; Sundaram, S. K.

    2016-10-01

    The use of terahertz time-domain spectroscopy (THz-TDS) is presented as a non-contact method for in situ monitoring of ceramic waste forms. Single-phase materials of zirconolite (CaZrTi2O7), pyrochlore (Nd2Ti2O7), and hollandite (BaCs0.3Cr2.3Ti5.7O16 and BaCs0.3CrFeAl0.3Ti5.7O16) were characterized. The refractive index and dielectric properties in THz frequencies demonstrate the ability to distinguish between these materials. Differences in processing methods show distinct changes in both the THz-TDS spectra and optical and dielectric properties of these ceramic phases. The temperature dependence of the refractive index and relative permittivity of pyrochlore and zirconolite materials in the range of 25-200 °C is found to follow an exponential increasing trend. This can also be used to monitor the temperature of the ceramic waste forms on storage over extended geological time scales.

  16. X-ray Diffraction, Dielectric, and Raman Spectroscopy Studies of SrTiO3-Based Microwave Ceramics

    Science.gov (United States)

    Qu, Jingjing; Liu, Fei; Wei, Xing; Yuan, Changlai; Liu, Xinyu; Chen, Guohua; Feng, Qin

    2016-01-01

    xSrTiO3-(1 - x)Ca0.61Nd0.26TiO3 (SCNT x) and xSrTiO3-(1 - x)Na1/2La1/2TiO3 (SNLT x) ceramics were studied by x-ray diffraction and Raman spectroscopy in the composition range of 0.1 ≤ x ≤ 0.4. The x-ray patterns illustrated that the SCNT x (0.1 ≤ x ≤ 0.4) solid solutions had a single orthorhombic perovskite phase, while a single phase with pseudoorthorhombic structure was identified for the SNLT x (0.1 ≤ x ≤ 0.4) ceramics. In addition, the Lorentz fitting method was applied to separate the Raman spectra into several individual peaks. Meanwhile, the line shift and width of the main phonons are also discussed based on the Lorentz fitting method. Among these, some new peaks at about 470 cm-1/483 cm-1 and 442.31 cm-1/429.20 cm-1 appeared for the SCNT x and SNLT x samples with 0.3 ≤ x ≤ 0.4 due to A-site occupation by two or more types of cation with different electrovalence. Based on the resulting Q × f value and full-width at half-maximum of the A 1g(O) stretch mode, it was found that propagation of microwave energy in the SCNT x samples showed stronger damping behavior; a smaller Q × f value was therefore expected with an increase in Sr content. Moreover, the τ f value and tolerance factor ( t) exhibited a proportional correlation because of increasing symmetry of the perovskite phase for the SNLT x (0.1 ≤ x ≤ 0.4) ceramics.

  17. Towards long lasting zirconia-based composites for dental implants: Transformation induced plasticity and its consequence on ceramic reliability.

    Science.gov (United States)

    Reveron, Helen; Fornabaio, Marta; Palmero, Paola; Fürderer, Tobias; Adolfsson, Erik; Lughi, Vanni; Bonifacio, Alois; Sergo, Valter; Montanaro, Laura; Chevalier, Jérôme

    2017-01-15

    Zirconia-based composites were developed through an innovative processing route able to tune compositional and microstructural features very precisely. Fully-dense ceria-stabilized zirconia ceramics (84vol% Ce-TZP) containing equiaxed alumina (8vol%Al2O3) and elongated strontium hexa-aluminate (8vol% SrAl12O19) second phases were obtained by conventional sintering. This work deals with the effect of the zirconia stabilization degree (CeO2 in the range 10.0-11.5mol%) on the transformability and mechanical properties of Ce-TZP-Al2O3-SrAl12O19 materials. Vickers hardness, biaxial flexural strength and Single-edge V-notched beam tests revealed a strong influence of ceria content on the mechanical properties. Composites with 11.0mol% CeO2 or above exhibited the classical behaviour of brittle ceramics, with no apparent plasticity and very low strain to failure. On the contrary, composites with 10.5mol% CeO2 or less showed large transformation-induced plasticity and almost no dispersion in strength data. Materials with 10.5mol% of ceria showed the highest values in terms of biaxial bending strength (up to 1.1GPa) and fracture toughness (>10MPa√m). In these ceramics, as zirconia transformation precedes failure, the Weibull modulus was exceptionally high and reached a value of 60, which is in the range typically reported for metals. The results achieved demonstrate the high potential of using these new strong, tough and stable zirconia-based composites in structural biomedical applications.

  18. Reverse engineering the ancient ceramic technology based on X-ray fluorescence spectromicroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Sciau, Philippe; Leon, Yoanna; Goudeau, Philippe; Fakra, Sirine C.; Webb, Sam; Mehta, Apurva

    2011-07-06

    We present results of X-ray fluorescence (XRF) microprobe analyses of ancient ceramic cross-sections aiming at deciphering the different firing protocols used for their production. Micro-focused XRF elemental mapping, Fe chemical mapping and Fe K-edge X-ray absorption near edge structure spectroscopy were performed on pre-sigillata ceramics from southern Gaul, and terra Sigillata vessels from Italy and southern Gaul. Pieces from the different workshops and regions showed significant difference in the starting clay material, clay conditioning and kiln firing condition. By contrast, sherds from the same workshop exhibited more subtle differences and possible misfirings. Understanding the precise firing conditions and protocols would allow recreation of kilns for various productions. Furthermore, evolution and modification of kiln design would shed some light on how ancient potters devised solutions to diverse technological problems they encountered.

  19. A neutron scintillator based on transparent nanocrystalline CaF{sub 2}:Eu glass ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Struebing, Christian; Kang, Zhitao, E-mail: zhitao.kang@gtri.gatech.edu [Georgia Tech Research Institute, Georgia Institute of Technology, Atlanta, Georgia 30332 (United States); School of Materials Science and Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332 (United States); Chong, JooYun; Wagner, Brent [Georgia Tech Research Institute, Georgia Institute of Technology, Atlanta, Georgia 30332 (United States); Lee, Gyuhyon; Ding, Yong [School of Materials Science and Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332 (United States); Zavala, Martin; Erickson, Anna [George W. Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332 (United States); Wang, Cai-Lin; Diawara, Yacouba [Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831-6460 (United States); Engels, Ralf [Forschungszentrum Jülich GmbH, Jülich 52425 (Germany)

    2016-04-11

    There are no efficient Eu{sup 2+} doped glass neutron scintillators reported due to low doping concentrations of Eu{sup 2+} and the amorphous nature of the glass matrix. In this work, an efficient CaF{sub 2}:Eu glass ceramic neutron scintillator was prepared by forming CaF{sub 2}:Eu nanocrystals in a {sup 6}Li-containing glass matrix. Through appropriate thermal treatments, the scintillation light yield of the transparent glass ceramic was increased by a factor of at least 46 compared to the as-cast amorphous glass. This improvement was attributed to more efficient energy transfer from the CaF{sub 2} crystals to the Eu{sup 2+} emitting centers. Further light yield improvement is expected if the refractive index of the glass matrix can be matched to the CaF{sub 2} crystal.

  20. Model Based Ceramic tile inspection using Discrete Wavelet Transform and Euclidean Distance

    CERN Document Server

    Elmougy, Samir; El-Azab, Ahmed

    2010-01-01

    Visual inspection of industrial products is used to determine the control quality for these products. This paper deals with the problem of visual inspection of ceramic tiles industry using Wavelet Transform. The third level the coefficients of two dimensions Haar Discrete Wavelet Transform (HDWT) is used in this paper to process the images and feature extraction. The proposed algorithm consists of two main phases. The first phase is to compute the wavelet transform for an image free of defects which known as reference image, and the image to be inspected which known as test image. The second phase is used to decide whether the tested image is defected or not using the Euclidean distance similarity measure. The experimentation results of the proposed algorithm give 97% for correct detection of ceramic defects.

  1. Densification studies of silicon carbide-based ceramics with yttria, silica and alumina as sintering additives

    Directory of Open Access Journals (Sweden)

    J. Marchi

    2001-10-01

    Full Text Available Silicon carbide has been extensively used in structural applications, especially at high temperatures. In this work, Y2O3, Al2O3 and SiO2 were added to beta-SiC in order to obtain highly dense ceramics. Sintering was conducted in a dilatometer and in a graphite resistance furnace and the densification behaviour was studied. Sintered samples were characterised by density measurements, the crystalline phases were identified by X-ray diffraction. Microstructural observation of polished and polished/etched samples was carried out with help of scanning electron microscopy. Silicon carbide ceramics with more than 90% of the theoretical density were obtained by pressureless sintering if a suitable proportion of the additives is used.

  2. Effect of heat treatment on fracture toughness K(IC) and microstructure of a fluorcanasite-based glass-ceramic.

    Science.gov (United States)

    Oh, Won-Suck; Zhang, Nai-Zheng; Anusavice, Kenneth J

    2007-01-01

    The purpose of this study was to test the hypothesis that the increase in fracture toughness of a fluorcanasite-based glass-ceramic is a linear function of crystal volume fraction. A total of 60 specimen bars (20 x 5 x 2 mm(3)) were cut from parent glass blocks, polished, annealed, randomly divided into six groups, nucleated at 680 degrees C/4 hr, and crystallized at the following temperatures and times: (1) 850 degrees C/0.5 hr, (2) 850 degrees C/1 hr, (3) 850 degrees C/3 hr, (4) 750 degrees C/6 hr, (5) 800 degrees C/6 hr, or (6) 850 degrees C/6 hr. Indentation flaws were produced by a microhardness indenter at the center of one surface, and the prepared specimens were subjected to three-point flexure loading with the severely flawed surface under tension at a crosshead speed of 0.5 mm/min. Flexural strength and fracture toughness (K(IC)) were calculated based on the indentation-strength technique. Crystal volume fraction (V(c)) was determined by quantitative stereology of scanning electron images of each group of ceramic specimens. Statistical analysis was performed using ANOVA and Duncan's multiple comparison test (alpha= 0.05). The mean K(IC) and V(c) values ranged from 2.7 to 3.9 MPa m(1/2) and 37% to 71% within the crystallization temperature range of 750 to 850 degrees C. Five statistical subsets of groups 1, 2/4, 3, 5, and 6 were determined as a function of crystallization temperature and holding time (Duncan's multiple comparison analysis; alpha= 0.05). The lowest and highest K(IC) and V(c) values were associated with Groups 1 (850 degrees C/0.5 hr) and 6 (850 degrees C/6 hr), respectively. Fracture toughness increased linearly as a function of crystal volume fraction (correlation coefficient R(2)= 0.67). The fracture toughness increased by 45% when the crystal volume fraction increased by 92%. Mean K(IC) values increased as a linear function of crystal volume fraction in a fluorcanasite-based glass-ceramic within the crystallization temperature range of

  3. Development of iron oxide and titania treated fly ash based ceramic and its bioactivity

    Energy Technology Data Exchange (ETDEWEB)

    Sultana, Parveen [Physics Department, Jadavpur University, Kolkata-700 032 (India); Das, Sukhen, E-mail: das_sukhen@yahoo.com [Physics Department, Jadavpur University, Kolkata-700 032 (India); Bhattacharya, Alakananda [Physics Department, West Bengal State University, Barasat (India); Basu, Ruma [Physics Department, Jogamaya Devi College, Kolkata-700026 (India); Nandy, Papiya [Centre for Interdisciplinary Research and Education, Kolkata-700 068 (India)

    2012-08-01

    The increasing accumulation of fly ash from thermal power plants poses a major problem to the environment. The present work reflects the novel utilization of this profusely available industrial waste in the form of an antibacterial hard ceramic material by treating fly ash with ferric oxide (Fe{sub 2}O{sub 3}) and titania (TiO{sub 2}) during sintering process at 1600 Degree-Sign C. The developed material shows more than 90% bacterial reduction against both Gram-positive and Gram-negative bacteria. The mechanism of their antibacterial action was studied by transmission electron microscopy (TEM) image analysis of the bacterial cross-section. The developed ceramic material acquires hardness due to the enhancement of the natural mullite content in the matrix. The mullite content and the crystallinity of mullite have shown their increasing trend with increasing concentration of the metal oxide during sintering process. A maximum of {approx} 37% increase in mullite was obtained for 7% w/w Fe{sub 2}O{sub 3} and TiO{sub 2}. Metal oxide lowered the activation energy of the reaction and enhanced the reaction rate of alumina (Al{sub 2}O{sub 3})-silica (SiO{sub 2}) to form mullite which increases the hardness. The study highlights novel utilization of fly ash as a hard ceramic antibacterial product (bioceramics) for both structural and hygiene applications in an eco-friendly way. - Highlights: Black-Right-Pointing-Pointer A novel antibacterial hard ceramic material by treating fly ash with metal oxide. Black-Right-Pointing-Pointer The material shows excellent antibacterial activity (> 90%) against pathogenic bacteria. Black-Right-Pointing-Pointer Mechanism of antibacterial action by TEM analysis. Black-Right-Pointing-Pointer Enhancement of the concentration of 'natural mullite content' in the material. Black-Right-Pointing-Pointer Hardness induced by enhanced mullite content is an added advantage for prolonged product life.

  4. Corrosion protection of SiC-based ceramics with CVD mullite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Auger, M.L.; Sarin, V.K. [Boston Univ., MA (United States). Dept. of Mfg. Engineering

    1997-12-01

    For the first time, crystalline mullite coatings have been chemically vapor deposited on SiC substrates to enhance its corrosion and oxidation resistance. Thermodynamic and kinetic considerations have been utilized to produce mullite coatings with a variety of growth rates, compositions, and morphologies. The flexibility of processing can be exploited to produce coated ceramics with properties tailored to specific applications and varied corrosive environments.

  5. Transformation of current limiting effect into varistor effect in tin dioxide based ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Bondarchuk, A N; Glot, A B [Universidad Tecnologica de la Mixteca, Huajuapan de Leon, Oaxaca, C.P. 69000 (Mexico)], E-mail: alexbond@mixteco.utm.mx

    2008-09-07

    The current limiting effect and its transformation into the varistor effect were found in SnO{sub 2}-Co{sub 3}O{sub 4}-Nb{sub 2}O{sub 5}-Cr{sub 2}O{sub 3} ceramics sintered at relatively low temperatures 1100-1200 {sup 0}C. Results of electrical measurements in oxidizing and inert atmosphere are explained in terms of the modified barrier model.

  6. Development of a dielectric ceramic based on diatomite-titania part two: dielectric properties characterization

    Directory of Open Access Journals (Sweden)

    Medeiros Jamilson Pinto

    1998-01-01

    Full Text Available Dielectric properties of sintered diatomite-titania ceramics are presented. Specific capacitance, dissipation factor, quality factor and dielectric constant were determined as a function of sintering temperature, titania content and frequency; the temperature coefficient of capacitance was measured as a function of frequency. Besides leakage current, the dependence of the insulation resistance and the dielectric strength on the applied dc voltage were studied. The results show that diatomite-titania compositions can be used as an alternative dielectric.

  7. Model Based Ceramic tile inspection using Discrete Wavelet Transform and Euclidean Distance

    OpenAIRE

    Ibrahim El-Henawy; Samir Elmougy; Ahmed El-Azab

    2010-01-01

    Visual inspection of industrial products is used to determine the control quality for these products. This paper deals with the problem of visual inspection of ceramic tiles industry using Wavelet Transform. The third level the coefficients of two dimensions Haar Discrete Wavelet Transform (HDWT) is used in this paper to process the images and feature extraction. The proposed algorithm consists of two main phases. The first phase is to compute the wavelet transform for an image free of defect...

  8. Residual strain scanning of alumina-based ceramic composites by neutron diffraction

    Science.gov (United States)

    Ruiz-Hervias, J.; Bruno, G.; Bueno, S.; Gurauskis, J.; Baudín, C.; Fan, K. Y.

    2014-11-01

    Residual strain profiles were measured by neutron diffraction in alumina-aluminum titanate ceramic composites sintered at two different temperatures, namely 1450 and 1550°C. The results show that irrespective of the direction and the sintering temperature, the obtained profiles are almost flat, with very similar results for both temperatures. In addition, the results demonstrate that the alumina is in compression whereas the aluminium titanate is subjected to tensile residual stresses.

  9. Structural analysis and thermal behavior of diopside-fluorapatite-wollastonite-based glasses and glass-ceramics.

    Science.gov (United States)

    Kansal, Ishu; Tulyaganov, Dilshat U; Goel, Ashutosh; Pascual, Maria J; Ferreira, José M F

    2010-11-01

    Glass-ceramics in the diopside (CaMgSi2O6)-fluorapatite (Ca5(PO4)3F)-wollastonite (CaSiO3) system are potential candidates for restorative dental and bone implant materials. The present study describes the influence of varying SiO2/CaO and CaF2/P2O5 molar ratio on the structure and thermal behavior of glass compositions in the CaO-MgO-SiO2-P2O5-Na2O-CaF2 system. The structural features and properties of the glasses were investigated by nuclear magnetic resonance (NMR), infrared spectroscopy, density measurements and dilatometry. Sintering and crystallization behavior of the glass powders were studied by hot-stage microscopy and differential thermal analysis, respectively. The microstructure and crystalline phase assemblage in the sintered glass powder compacts were studied under non-isothermal heating conditions at 825 °C. X-ray diffraction studies combined with the Rietveld-reference intensity ratio (R.I.R) method were employed to quantify the amount of amorphous and crystalline phases in the glass-ceramics, while scanning electron microscopy was used to shed some light on the microstructure of resultant glass-ceramics. An increase in CaO/SiO2 ratio degraded the sinterability of the glass powder compacts, resulting in the formation of akermanite as the major crystalline phase. On the other hand, an increase in P2O5/CaF2 ratio improved the sintering behavior of the glass-ceramics, while varying the amount of crystalline phases, i.e. diopside, fluorapatite and wollastonite. Copyright © 2010. Published by Elsevier Ltd.

  10. A Reliability Model for Ni-BaTiO3-Based (BME) Ceramic Capacitors

    Science.gov (United States)

    Liu, Donhang

    2014-01-01

    The evaluation of multilayer ceramic capacitors (MLCCs) with base-metal electrodes (BMEs) for potential NASA space project applications requires an in-depth understanding of their reliability. The reliability of an MLCC is defined as the ability of the dielectric material to retain its insulating properties under stated environmental and operational conditions for a specified period of time t. In this presentation, a general mathematic expression of a reliability model for a BME MLCC is developed and discussed. The reliability model consists of three parts: (1) a statistical distribution that describes the individual variation of properties in a test group of samples (Weibull, log normal, normal, etc.), (2) an acceleration function that describes how a capacitors reliability responds to external stresses such as applied voltage and temperature (All units in the test group should follow the same acceleration function if they share the same failure mode, independent of individual units), and (3) the effect and contribution of the structural and constructional characteristics of a multilayer capacitor device, such as the number of dielectric layers N, dielectric thickness d, average grain size r, and capacitor chip size S. In general, a two-parameter Weibull statistical distribution model is used in the description of a BME capacitors reliability as a function of time. The acceleration function that relates a capacitors reliability to external stresses is dependent on the failure mode. Two failure modes have been identified in BME MLCCs: catastrophic and slow degradation. A catastrophic failure is characterized by a time-accelerating increase in leakage current that is mainly due to existing processing defects (voids, cracks, delamination, etc.), or the extrinsic defects. A slow degradation failure is characterized by a near-linear increase in leakage current against the stress time; this is caused by the electromigration of oxygen vacancies (intrinsic defects). The

  11. Engineering ceramics

    CERN Document Server

    Bengisu, Murat

    2001-01-01

    This is a comprehensive book applying especially to junior and senior engineering students pursuing Materials Science/ Engineering, Ceramic Engineering and Mechanical Engineering degrees. It is also a reference book for other disciplines such as Chemical Engineering, Biomedical Engineering, Nuclear Engineering and Environmental Engineering. Important properties of most engineering ceramics are given in detailed tables. Many current and possible applications of engineering ceramics are described, which can be used as a guide for materials selection and for potential future research. While covering all relevant information regarding raw materials, processing properties, characterization and applications of engineering ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

  12. Genetic variations of Lansium domesticum Corr. accessions from Java, Sumatra and Ceram based on Random Amplified Polymorphic DNA fingerprints

    Directory of Open Access Journals (Sweden)

    KUSUMADEWI SRI YULITA

    2011-07-01

    Full Text Available Yulita KS (2011 Genetic variations of Lansium domesticum Corr. accessions from Java, Bengkulu and Ceram based on Random Amplified Polymorphic DNA fingerprints. Biodiversitas 12: 125-130. Duku (Lansium domesticum Corr. is one of popular tropical fruits in SE Asia. The spesies has three varieties, known as duku, langsat and kokosan; and duku is the most popular one for being the sweetiest fruit. Indonesia has several local varieties of duku, such as duku Condet, duku Sumber and duku Palembang. This present study aimed to assess genetic diversity of 47 accessions of duku from Java, Sumatra, and Ceram based on RAPD fingerprints. Ten RAPD’s primers were initially screened and five were selected for the analysis. These five primers (OPA 7, 13, 18, OPB 7, and OPN 12 generated 53 scorable bands with an average of 10.6 polymorphic fragment per primer. Percentage of polymorphism ranged from 16.89% (OPA 7 and OPN 12 to 24.54% (OPB 7 with an average of 20.16% polymorphism. OPB 7 at 450 bp was exclusively possessed by accession 20 (Java, OPA 18 at 500 bp was by accession 6 (Java, 550 bp by 3 clones from Bengkulu. While OPN 12 at 300 bp and OPA 13 at 450 bp were shared among the accessions. Clustering analysis was performed based on RAPD profiles using the UPGMA method. The range of genetic similarity value among accessions was 0.02-0.65 suggesting high variation of gene pool existed among accessions.

  13. A Piezoelectric Plethysmograph Sensor Based on a Pt Wire Implanted Lead Lanthanum Zirconate Titanate Bulk Ceramic

    Directory of Open Access Journals (Sweden)

    Ernesto Suaste-Gómez

    2010-07-01

    Full Text Available This work reports on the development of a Lead Lanthanum Zirconate Titanate (PLZT bulk ferroelectric poled ceramic structure as a Piezoelectric Plethysmograph (PZPG sensor. The ceramic was implanted during its fabrication with a platinum (Pt wire which works as an internal electrode. The ceramic was then submitted to an experimental setup in order to validate and determine the Pt-wire mechanical effects. This PZPG sensor was also mounted on a finger splint in order to measure the blood flow that results from the pulsations of blood occurring with each heartbeat. Fingertip pulses were recorded jointly with an ECG signal from a 25 year old male to compare the time shift; the PZPG sensor guarantees the electrical isolation of the patient. The proposed PZPG has several advantages: it can be adjusted for fingertip measurements, but it can easily be extended by means of spare bands, therefore making possible PZPG measurements from different body locations, e.g., forehead, forearm, knee, neck, etc.

  14. 硼化锆基超高温陶瓷研究进展%Development of zirconium boride based ultrahigh temperature ceramics

    Institute of Scientific and Technical Information of China (English)

    邓晓军; 谢征芳

    2012-01-01

    航空航天、兵器、能源等高科技领域的发展对轻质、耐高温的超高温陶瓷材料提出了迫切需求.硼化锆基超高温陶瓷是最重要的超高温陶瓷材料之一,综述了硼化锆基超高温陶瓷的研究进展,着重探讨了先驱体转化法制备硼化锆基超高温陶瓷的优势和难点,并对硼化锆基超高温陶瓷的发展进行了展望.%With the development of aerospace,weapons,and energy,ultrahigh temperature ceramics (UHTCs) are urgently required. Zirconium boride ( ZrB2 ) ceramics, one of the most important UHTCs, has received considerable attention due to its excellent high temperature resistance. The developments of ZrB2 -based ceramics are reviewed in the paper. The advantages, as well as the difficulties of ZrB2 -based ceramics by polymer-derived technique are discussed. The future development of ZrB2 -based ceramics is also prospected.

  15. Environment Conscious Ceramics (Ecoceramics)

    Science.gov (United States)

    Singh, Mrityunjay; Levine, Stanley R. (Technical Monitor)

    2000-01-01

    Environment conscious ceramics (Ecoceramics) are a new class of materials, which can be produced with renewable natural resources (wood) or wood wastes (wood sawdust). Silicon carbide-based ecoceramics have been fabricated by reactive infiltration of carbonaceous preforms by molten silicon or silicon-refractory metal alloys. These carbonaceous preforms have been fabricated by pyrolysis of solid wood bodies at 1000 C. The fabrication approach, microstructure, and mechanical properties of SiC-based ecoceramics are presented. Ecoceramics have tailorable properties and behave like ceramic materials manufactured by conventional approaches.

  16. Chemical durability of Dicor and lithia-based glass-ceramics.

    Science.gov (United States)

    Anusavice, K J; Zhang, N Z

    1997-01-01

    The aim of this study was to analyze the effect of a nucleation agent (P2O5) and a colorant/nucleation agent (AgNO3) on the chemical durability of Li2O-Al2O3-CaO-SiO2(LACS) glass-ceramics in 4% HAc solution, deionized-distilled water, and in pH buffer solutions of pH 1, pH 9, and pH 11. Glass powder [27.8 mol% Li2O, 2.5% Al2O3, 5.9% CaO, and 63.8% SiO2(LACS)] was melted, poured into a cylindrical graphite mold (16 mm diameter), cooled, cut into 2.2 mm thick disks, polished through 1200 grit SiC, nucleated at 510 degrees C for 3 h, and crystallized at 650 degrees C for 6 h. Dynamic corrosion tests of LACS glass-ceramic, LACS glass-ceramic containing 1.0 mol% P2O5 (LACSP), LACS glass-ceramic containing 0.78 mmol% AgNO3(LACSAg), and Dicor control specimens were performed in a shaker-bath unit at 80 degrees C at a shaker speed of 30 cycles/min for periods of up to 15 d. Differences in mean weight loss and ionic concentration were analyzed for statistical significance (p = 0.05) using ANOVA and the Tukey's Studentized Range Test. The mean weight loss over 15 d in 4% HAc increased in the following order: LACS (0.21 +/- 0.02 mg/cm2), LACSAg (0.25 +/- 0.05 mg/ cm2), and Dicor (0.27 +/- 0.05 mg/cm2). The differences in mean values were not statistically significant (p > 0.05). The amounts of Li+ leached in 32 mL of pH1 and pH11 buffer solutions were 3.1 +/- 0.3 microgram/cm2/mL and 243 +/- 49.0 micrograms/cm2/mL, respectively, for the LACS group, and 3.0 +/- 0.6 microgram/cm2/mL and 166 +/- 28.0 micrograms/cm2/mL for the LACSAg group. The differences in mean values are not statistically significant (p > 0.05). The high chemical durability in acidic environments of LACS glass-ceramics without P2O5 and their decreased durability at pH values of 9 and above were confirmed by SEM observations of the exposed surfaces. The weight loss for the three glass-ceramic systems was highest in pH 11 buffer solution, which represents an unlikely in vivo environment. From a toxicological

  17. Preparation and photo-catalytic activity of TiO2-coated medical stone-based porous ceramics

    Science.gov (United States)

    Gao, Ru-qin; Hou, Xin-mei

    2013-06-01

    Medical stone-based porous ceramics as a carrier were prepared by ultra-fine grinding and low-temperature sintering method. Nano-TiO2 thin films were loaded on the carrier by chemical liquid deposition method using titanium tetrachloride as a precursor. The micro-morphology and microstructure of the synthesized samples were characterized using X-ray diffraction, scanning electron microscopy with energy dispersive spectrometry, and mercury injection method. The photo-catalytic activity of the TiO2 thin films was investigated by degrading formaldehyde. The main crystalline phase in the TiO2 thin films calcined at 550°C is anatase with the average particle size about 10 nm. The specific surface area of the carrier-coated nano-TiO2 increases from 3.68 to 5.32 m2/g. The formaldehyde removal rate of the TiO2/medical stone-based porous ceramics irradiated under an ultraviolet lamp for 120 min reaches 85.6%.

  18. Structural Ceramics Database

    Science.gov (United States)

    SRD 30 NIST Structural Ceramics Database (Web, free access)   The NIST Structural Ceramics Database (WebSCD) provides evaluated materials property data for a wide range of advanced ceramics known variously as structural ceramics, engineering ceramics, and fine ceramics.

  19. A new classification system for all-ceramic and ceramic-like restorative materials.

    Science.gov (United States)

    Gracis, Stefano; Thompson, Van P; Ferencz, Jonathan L; Silva, Nelson R F A; Bonfante, Estevam A

    2015-01-01

    Classification systems for all-ceramic materials are useful for communication and educational purposes and warrant continuous revisions and updates to incorporate new materials. This article proposes a classification system for ceramic and ceramic-like restorative materials in an attempt to systematize and include a new class of materials. This new classification system categorizes ceramic restorative materials into three families: (1) glass-matrix ceramics, (2) polycrystalline ceramics, and (3) resin-matrix ceramics. Subfamilies are described in each group along with their composition, allowing for newly developed materials to be placed into the already existing main families. The criteria used to differentiate ceramic materials are based on the phase or phases present in their chemical composition. Thus, an all-ceramic material is classified according to whether a glass-matrix phase is present (glass-matrix ceramics) or absent (polycrystalline ceramics) or whether the material contains an organic matrix highly filled with ceramic particles (resin-matrix ceramics). Also presented are the manufacturers' clinical indications for the different materials and an overview of the different fabrication methods and whether they are used as framework materials or monolithic solutions. Current developments in ceramic materials not yet available to the dental market are discussed.

  20. Synthesis and analysis of Mo-Si-B based coatings for high temperature oxidation protection of ceramic materials

    Science.gov (United States)

    Ritt, Patrick J.

    The use of Ni-based superalloys in turbine engines has all but been exhausted, with operating temperatures nearing the melting point of these materials. The use of ceramics in turbine engines, particularly ceramic matrix composites such as SiC/C and SiC/SiC, is of interest due to their low density and attractive mechanical properties at elevated temperatures. The same materials are also in consideration for leading edges on hypersonic vehicles. However, SiC-based composites degrade in high temperature environments with low partial pressures of oxygen due to active oxidation, as well as high temperature environments containing water or sand. The need for a protective external coating for SiC-based composites in service is obvious. To date, no coating investigated for SiC/C or SiC/SiC has been proven to be resistant to oxidation and corrosion at intermediate and high temperatures, as well as in environments deficient in oxygen. The Mo-Si-B coating shows great promise in this area, having been proven resistant to attack from oxidation at extreme temperatures, from water vapor and from calcia-magnesia-aluminosilicate (CMAS). The adaptation of the Mo-Si-B coating for ceramic materials is presented in detail here. Evaluation of the coating under a range of oxidation conditions as well as simulated re-entry conditions confirms the efficacy of the Mo-Si-B based coating as protection from catastrophic failure. The key to the oxidation and corrosion resistance is a robust external aluminoborosilica glass layer that forms and flows quickly to cover the substrate, even under the extreme simulated re-entry conditions. Suppression of active oxidation of SiC, which may occur during atmospheric re-entry and hypersonic flight trajectories, has also been examined. In order to adapt the Mo-Si-B based coating to low partial pressures of oxygen and elevated temperatures, controlled amounts of Al were added to the Mo-Si-B based coating. The resulting coating decreased the inward

  1. Growth and characterization of barium tantalate-based microwave ceramics and barium and strontium titanate ferroelectrics

    Science.gov (United States)

    Liu, Shaojun

    In this thesis, we explore the growth and properties of electronic ceramics used in microwave resonator and energy storage. Their applications require high dielectric constants, which do not vary significantly with temperature and loss dissipation loss. Single-phase Ba(Cd1/3 Ta2/3)O3 powder is produced using conventional solid state reaction methods. Ab-initio electronic structure calculations show that the covalent nature of the directional d-electron bonding in these high-Z oxides plays an important role in producing a more rigid lattice with higher melting points and enhanced phonon energies and consequently resulting materials with a high dielectric constant and a low microwave loss for Ba(Cd1/3Ta2/3) O3 and Ba(Zn1/3 Ta2/3)O3 ceramics. Ba(Cd1/3Ta 2/3)O3 samples with high sintering density and excellent microwave properties are made with boron oxide as sintering aid at 1200--1350°C, corresponding to temperatures 300°C lower than samples prepared without a sintering aid. XRD combined with High Resolution Electron Microscopy (HREM) indicates that Ba( Cd1/3Ta2/3)O 3 ceramics prepared with boron oxide have a well-ordered hexagonal structure. Transmission Electron Microscope (TEM) results indicate that the improvement in densification contributes to the liquid sintering mechanism for boron concentrations exceeding 0.5wt%. Annealing treatment and high boron concentrations are also found to improve the microwave properties. For example, Ba( Cd1/3Ta2/3)O 3 doped with 0.5,vt%o B2O 3 ceramics annealed at 1250°C for 40 hours has a dielectric constant (epsilonr) and temperature coefficient of resonant frequency (tauf) of 32 and 80 +/- 15 ppm/°C respectively and a loss tangent (Q) of loss tangent (< 1.7 x 10-5) at 2 GHz was achieved using a high temperature 1680°C and 48h sintering process. Doping Sc into Ba0.7 Sr0.3TiO3 ceramics changes its crystal structure from tetragonal to rhombohedral structure and significantly reduces the dielectric constant, of Ba0.7 Sr0.3TiO3

  2. OXYGEN TRANSPORT CERAMIC MEMBRANES

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

    2000-10-01

    This is the third quarterly report on oxygen Transport Ceramic Membranes. In the following, the report describes the progress made by our university partners in Tasks 1 through 6, experimental apparatus that was designed and built for various tasks of this project, thermodynamic calculations, where applicable and work planned for the future. (Task 1) Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. (Task 2) Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. (Task 3) Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. (Task 4) Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. (Task 5) Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. (Task 6) Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques.

  3. FATIGUE OF DENTAL CERAMICS

    Science.gov (United States)

    Zhang, Yu; Sailer, Irena; Lawn, Brian R

    2013-01-01

    Objectives Clinical data on survival rates reveal that all-ceramic dental prostheses are susceptible to fracture from repetitive occlusal loading. The objective of this review is to examine the underlying mechanisms of fatigue in current and future dental ceramics. Data/sources The nature of various fatigue modes is elucidated using fracture test data on ceramic layer specimens from the dental and biomechanics literature. Conclusions Failure modes can change over a lifetime, depending on restoration geometry, loading conditions and material properties. Modes that operate in single-cycle loading may be dominated by alternative modes in multi-cycle loading. While post-mortem examination of failed prostheses can determine the sources of certain fractures, the evolution of these fractures en route to failure remains poorly understood. Whereas it is commonly held that loss of load-bearing capacity of dental ceramics in repetitive loading is attributable to chemically-assisted 'slow crack growth' in the presence of water, we demonstrate the existence of more deleterious fatigue mechanisms, mechanical rather than chemical in nature. Neglecting to account for mechanical fatigue can lead to gross overestimates in predicted survival rates. Clinical significance Strategies for prolonging the clinical lifetimes of ceramic restorations are proposed based on a crack-containment philosophy. PMID:24135295

  4. Diffusion in ceramics

    CERN Document Server

    Pelleg, Joshua

    2016-01-01

    This textbook provides an introduction to changes that occur in solids such as ceramics, mainly at high temperatures, which are diffusion controlled, as well as presenting research data. Such changes are related to the kinetics of various reactions such as precipitation, oxidation and phase transformations, but are also related to some mechanical changes, such as creep. The book is composed of two parts, beginning with a look at the basics of diffusion according to Fick's Laws. Solutions of Fick’s second law for constant D, diffusion in grain boundaries and dislocations are presented along with a look at the atomistic approach for the random motion of atoms. In the second part, the author discusses diffusion in several technologically important ceramics. The ceramics selected are monolithic single phase ones, including: A12O3, SiC, MgO, ZrO2 and Si3N4. Of these, three refer to oxide ceramics (alumina, magnesia and zirconia). Carbide based ceramics are represented by the technologically very important Si-ca...

  5. OXYGEN TRANSPORT CERAMIC MEMBRANES

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

    2000-10-01

    This is the third quarterly report on oxygen Transport Ceramic Membranes. In the following, the report describes the progress made by our university partners in Tasks 1 through 6, experimental apparatus that was designed and built for various tasks of this project, thermodynamic calculations, where applicable and work planned for the future. (Task 1) Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. (Task 2) Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. (Task 3) Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. (Task 4) Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. (Task 5) Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. (Task 6) Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques.

  6. Fatigue of dental ceramics.

    Science.gov (United States)

    Zhang, Yu; Sailer, Irena; Lawn, Brian R

    2013-12-01

    Clinical data on survival rates reveal that all-ceramic dental prostheses are susceptible to fracture from repetitive occlusal loading. The objective of this review is to examine the underlying mechanisms of fatigue in current and future dental ceramics. The nature of various fatigue modes is elucidated using fracture test data on ceramic layer specimens from the dental and biomechanics literature. Failure modes can change over a lifetime, depending on restoration geometry, loading conditions and material properties. Modes that operate in single-cycle loading may be dominated by alternative modes in multi-cycle loading. While post-mortem examination of failed prostheses can determine the sources of certain fractures, the evolution of these fractures en route to failure remains poorly understood. Whereas it is commonly held that loss of load-bearing capacity of dental ceramics in repetitive loading is attributable to chemically assisted 'slow crack growth' in the presence of water, we demonstrate the existence of more deleterious fatigue mechanisms, mechanical rather than chemical in nature. Neglecting to account for mechanical fatigue can lead to gross overestimates in predicted survival rates. Strategies for prolonging the clinical lifetimes of ceramic restorations are proposed based on a crack-containment philosophy. Copyright © 2013 Elsevier Ltd. All rights reserved.

  7. Guanidine based vehicle/binders for use with oxides, metals and ceramics

    Science.gov (United States)

    Philipp, Warren H. (Inventor); Weitch, Lisa C. (Inventor); Jaskowiak, Martha H. (Inventor)

    1995-01-01

    The use of guanidine salts of organic fatty acids (guanidine soaps) as vehicles and binders for coating substrate surfaces is disclosed. Being completely organic, the guanidine soaps can be burned off leaving no undesirable residue. Of special interest is the use of guanidine 2-ethyl hexanoate as the vehicle and binder for coating problematic surfaces such as in coating alumina fibers with platinum or zirconia. For this application the guanidine soap is used as a melt. For other applications the guanidine soap may be used in a solution with a variety of solvents, the solution containing chlorometalates or powdered metals, refractories or ceramics.

  8. Dielectric relaxation and charged domain walls in (K,Na)NbO3-based ferroelectric ceramics

    Science.gov (United States)

    Esin, A. A.; Alikin, D. O.; Turygin, A. P.; Abramov, A. S.; Hreščak, J.; Walker, J.; Rojac, T.; Bencan, A.; Malic, B.; Kholkin, A. L.; Shur, V. Ya.

    2017-02-01

    The influence of domain walls on the macroscopic properties of ferroelectric materials is a well known phenomenon. Commonly, such "extrinsic" contributions to dielectric permittivity are discussed in terms of domain wall displacements under external electric field. In this work, we report on a possible contribution of charged domain walls to low frequency (10-106 Hz) dielectric permittivity in K1-xNaxNbO3 ferroelectric ceramics. It is shown that the effective dielectric response increases with increasing domain wall density. The effect has been attributed to the Maxwell-Wagner-Sillars relaxation. The obtained results may open up possibilities for domain wall engineering in various ferroelectric materials.

  9. Plate-like structure health monitoring based on ultrasonic guided wave technology by using bonded piezoelectric ceramic wafers

    Science.gov (United States)

    Liu, Zenghua; Zhao, Jichen; He, Cunfu; Wu, Bin

    2008-11-01

    Piezoelectric ceramic wafers are applied for the excitation and detection of ultrasonic guided waves to determine the health state of plate-like structures. Two PZT wafers, whose diameter is 11mm and thickness is 0.4mm respectively, are bonded permanently on the surface of a 1mm thick aluminum plate. One of these wafers is actuated by sinusoidal tone burst at various frequencies ranging from 100kHz to 500kHz, the other one is used as a receiver for acquiring ultrasonic guided wave signals. According to the amplitudes and shapes of these received signals, guided wave modes and their proper frequency range by using these wafers are determined. For the improvement of the signal-to-noise ratio, the Daubechies wavelet of order 40 is used for signal denoising as the mother wavelet. Furthermore, the detection of an artificial cylindrical through-hole defect is achieved by using S0 at 300kHz. Experimental results show that it is feasible and effective to detect defects in plate-like structures based on ultrasonic guided wave technology by using bonded piezoelectric ceramic wafers.

  10. Design and fabrication of a novel porous implant with pre-set channels based on ceramic stereolithography for vascular implantation

    Energy Technology Data Exchange (ETDEWEB)

    Bian Weiguo; Li Dichen; Lian Qin; Zhang Weijie; Zhu Linzhong; Li Xiang [State Key Lab for Manufacturing System Engineering, Xi' an Jiaotong University, Xi' an, 710049, ShaanXi (China); Jin Zhongmin [Institute of Medical and Biological Engineering, School of Mechanical Engineering, University of Leeds, Leeds LS2 9JT (United Kingdom)

    2011-09-15

    Being a multi-etiological factors disease, osteonecrosis of the femoral head affects many young people, leading to the collapse of the femur head; eventually the hip arthroplasty is needed if not treated in time. Unfortunately, as yet, no satisfactory therapy to repair necrotic bone at an early stage is present. Novel implants with pre-set channels were designed for the treatment of early femoral head necrosis. Ceramic stereolithography was applied to fabricate the green part from {beta}-TCP powder. Other processes, such as dehydration, rinsing, drying and sintering, were processed successively. The final ceramic part remains the same as the engineered part in both shape and internal structure. No significant deformation or crack occurred. X-ray diffraction showed that no facies changed or chemical reaction occurred during the fabrication process. The chemical composition remains the same as that of the original {beta}-TCP powder. The compressive strength is 23.54 MPa, close to that of natural cancellous bone. Novel implants with a pre-set channel were designed and fabricated for blood vessel implantation. Bioceramic stereolithography technology based directly on the CAD model in this research shows advantages in accurate design, optimization of 3D scaffold and critical control of the fabrication process. This proposed implant shows promising clinical application in the restoration of early femoral head necrosis.

  11. Design and fabrication of a novel porous implant with pre-set channels based on ceramic stereolithography for vascular implantation.

    Science.gov (United States)

    Bian, Weiguo; Li, Dichen; Lian, Qin; Zhang, Weijie; Zhu, Linzhong; Li, Xiang; Jin, Zhongmin

    2011-09-01

    Being a multi-etiological factors disease, osteonecrosis of the femoral head affects many young people, leading to the collapse of the femur head; eventually the hip arthroplasty is needed if not treated in time. Unfortunately, as yet, no satisfactory therapy to repair necrotic bone at an early stage is present. Novel implants with pre-set channels were designed for the treatment of early femoral head necrosis. Ceramic stereolithography was applied to fabricate the green part from β-TCP powder. Other processes, such as dehydration, rinsing, drying and sintering, were processed successively. The final ceramic part remains the same as the engineered part in both shape and internal structure. No significant deformation or crack occurred. X-ray diffraction showed that no facies changed or chemical reaction occurred during the fabrication process. The chemical composition remains the same as that of the original β-TCP powder. The compressive strength is 23.54 MPa, close to that of natural cancellous bone. Novel implants with a pre-set channel were designed and fabricated for blood vessel implantation. Bioceramic stereolithography technology based directly on the CAD model in this research shows advantages in accurate design, optimization of 3D scaffold and critical control of the fabrication process. This proposed implant shows promising clinical application in the restoration of early femoral head necrosis.

  12. Magnetic and thermoelectric properties of the ternary pseudo-hollandite BaxCr5Se8 (0.5 solid solution.

    Science.gov (United States)

    Lefèvre, Robin; Berthebaud, David; Bux, Sabah; Hébert, Sylvie; Gascoin, Franck

    2016-07-26

    The structure of Ba0.5Cr5Se8 has been recently resolved, and its thermoelectric and magnetic properties have been studied. A ZT of 0.12 was found at around 800 K. Here, we report a study on the pseudo-hollandite BaxCr5Se8 solid-solution with 0.5 ≤ x ≤ 0.55 and its thermoelectric and magnetic properties. There is no significant impact either on the cell parameters depending on the cation content or on the magnetic properties. However, thermoelectric properties are radically changed depending on x content. While the low thermal conductivity, around 0.8 W m(-1) K(-1), remains similar for all samples, a respective increase and decrease of the resistivity and the Seebeck coefficient are observed with increasing Ba content. The maximum Seebeck coefficient is found with Ba0.5Cr5Se8 at around 635 K with 315 μV K(-1), and the Seebeck coefficient then decreases and is correlated with an activation of minority charge carriers confirmed by Hall measurements. A similar but steeper behavior is observed for the Ba0.55Cr5Se8 temperature dependence plot at around 573 K. Finally, the best thermoelectric performances are found using the lowest content of Ba, unlike when x tends to 0.55, ZT approaches a tenth of the initial best value. BaxCr5Se8 compounds are antiferromagnetic with TN = 58 K. A large peak in thermal conductivity is observed around the antiferromagnetic transition for all stoichiometry.

  13. Sinterização de cerâmicas à base de PZT em forno de microondas Microwave synthesis of PZT based ceramics

    Directory of Open Access Journals (Sweden)

    M. V. Gelfuso

    2007-09-01

    Full Text Available Cerâmicas de titanato e zirconato de chumbo dopadas com neodímio foram sinterizadas em um forno de microondas de uso doméstico modificado. Neste tipo de aquecimento, a energia eletromagnética é transferida diretamente para o material, sendo convertida em calor pelo material cerâmico, reduzindo o tempo e energia durante o processamento. Desta forma, foram produzidos corpos cerâmicos com tempo de sinterização que variou até 30 min, a 1100 e 1200 ºC. As fases foram investigadas por meio de difratometria de raios X. Corpos cerâmicos com densidade de 95% da teórica foram obtidos com tempo de sinterização de 10 min em 1100 ºC, com uma taxa de aquecimento de 400 ºC/min. Para as cerâmicas com densidade superior a 90% da teórica foram medidos os valores de constante dielétrica e fator de perda.Ferroelectric ceramics based on lead zirconate titanate doped with neodymium were sintered using a modified microwave oven. In this process the energy is transferred directly to the material through the interaction between molecules of the material with the electromagnetic field. The microwave sintering process has an advantage to reduce the time and save energy. This type of process involves energy conversion, opposing to heat transfer. Ceramic parts were produced by thermal treatments at 1100 ºC and 1200 ºC up to 30 min. The formed crystalline phases were investigated by X-ray diffraction. Ceramic parts with densities above 95% of the theoretical density were produced in 10 min by heating at 1100 ºC, with heating rate of 400 ºC/min. Values of dielectric constant and loss factor of ceramics with density above 90%T.D. were determined.

  14. Immobilization of gadolinium in iron borophosphate glasses and iron borophosphate based glass-ceramics: Implications for the immobilization of plutonium(Ⅲ)

    Science.gov (United States)

    Wang, Fu; Liao, Qilong; Dai, Yunya; Zhu, Hanzhen

    2016-08-01

    Immobilization of gadolinium (Gd), a nonradioactive surrogate for Pu3+, in iron borophosphate glasses/glass-ceramics (IBP glasses/glass-ceramics) has been investigated. The IBP glass containing 4 mol% Gd2O3 is homogeneously amorphous. At higher Gd2O3 concentrations, additional Gd is retained in the glasses as crystalline inclusions of monazite GdPO4 crystalline phase detected with X-ray diffraction. Moreover, Gd2O3 addition increases the Tg of the IBP glasses in glass formation range, which is consistent with the structural modification of the glasses. The structure of the Gd2O3-loaded IBP glasses/glass-ceramics is mainly based on pyrophosphate units. The chemical durability of Gd2O3-loaded IBP glasses/glass-ceramics is comparable to widely used borosilicate glass waste forms and the existence of monazite GdPO4 crystalline phase does not degrade the aqueous chemical durability of the IBP glasses/glass-ceramics. The Gd-loading results imply that the solubility should not be a limiting factor in processing nuclide Pu3+ if the formed crystalline phase(s) have high chemical durability.

  15. A low temperature Co-fired ceramic-based dielectrophoretic device for manipulating micro and nanostructure materials.

    Science.gov (United States)

    Seon, Ji-Yun; Yoon, Young Joon; Choi, Jaekyoung; Kim, Hyo Tae; Kim, Chang-Yeoul; Kim, Jong-Hee; Baik, Hong Koo

    2013-11-01

    A dielectophoretic (DEP) device fabricated by a conventional low temperature co-fired ceramic (LTCC) process, for manipulating micro and nanostructure materials, such as spherical polystyrene microspheres, titanium dioxide (TiO2) nanotubes, and silver (Ag) nanowires, is described. To generate a non-uniform electric field, a castellated electrode configuration was applied to the LTCC-based DEP device using a screen printing method. The actual motions of the micro and nanostructure materials under both a positive and a negative DEP force were observed in detail and the findings compared with numerical simulation data for the electric field distribution. The performance of the LTCC-based DEP device for separating and trapping was evaluated and potential applications are discussed.

  16. Ceramics and amorphous thin films based on gallium sulphide doped by rare-earth sulphides

    Science.gov (United States)

    Popescu, M.; Sava, F.; Lőrinczi, A.; Velea, A.; Simandan, I. D.; Badica, P.; Burdusel, M.; Galca, A. C.; Matei, E.; Preda, N.; Secu, M.; Socol, G.; Jipa, F.; Zamfirescu, M.; Balan, A.

    2015-04-01

    Bulk ceramics of Ga2S3 and rare-earth sulfides (EuS, Gd2S3, Er2S3) as well as combinations thereof have been prepared by spark plasma sintering (SPS). The disk-shaped ceramics were used as targets for pulsed laser deposition (PLD) experiments to obtain amorphous thin films. The properties of these new bulks and amorphous thin films have been investigated by x-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive x-ray spectroscopy (EDX), optical transmission spectroscopy, and atomic force microscopy (AFM). In order to test the photoexpansion effect in Ga2S3 and the possibility to create planar arrays of microlenses, the film was irradiated with femtosecond laser pulses at different powers. For low laser power pulses (up to 100 mW power per pulse) a photoexpansion effect was observed, which leads to formation of hillocks with a height of 40-50 nm. EuS doped Ga2S3 thin film shows luminescence properties, which recommend them for optoelectronic applications.

  17. Population sampling of the golden mussel, Limnoperna fortunei (Dunker, 1857, based on artificial ceramic substrate

    Directory of Open Access Journals (Sweden)

    Paulo Eduardo Aydos Bergonci

    2009-09-01

    Full Text Available The ceramic substrate (21cm in length, 6cm in width and 1.3cm in depth was tested for the Limnoperna fortunei population, sampling at two localities in the Jacuí delta (Jacuí Canal (Canal do Jacuí – CJ and Port Docks (Cais do Porto – PO in Rio Grande do Sul state, Brazil. The individuals were quantified through the superimposition of a squared (1cm2 and segmented (sI, sII e sIII sheet on the substrate. Using Kruskal-Wallis and Mann-Whitnney, the recruit and adult average densities were compared in each segment, surface (smooth and pipe-shaped and sampling locality (α = 0.05. In CJ, the extreme and intermediate (adult segments differed statistically (p < 0.0001, as well as the ceramic substrate surfaces (recruits (p = 0.04. The recruit and adult densities between the CJ and PO localities also differed between themselves (p < 0.0001. The method was efficient for the invasive population sampling.

  18. Microstructural development and characterization of lanthanum chromite-based ceramics to application in solid oxide fuel cells; Desenvolvimento microestrutural e caracterizacao de ceramicas a base de cromita de lantanio para aplicacao em celulas a combustivel de oxido solido

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, R.N.; Furtado, J.G. de M.; Soares, C.M.; Serra, E.T. [Centro de Pesquisas de Energia Eletrica (CEPEL), Rio de Janeiro, RJ (Brazil)], e-mail: rnunes@cepel.br

    2006-07-01

    This work has for objective to investigate and to characterize the microstructural development of lanthanum chromite-based ceramics (LaCrO{sub 3}) doped with earth alkaline metals, correlating the microstructural parameters (mainly the densification level) and processing parameters with the electrothermal properties reached. Lanthanum chromite-based ceramic systems doped with earth-alkaline metals (Ca, Mg and Sr) had been produced from respective metallic nitrates by solid state reactions process. The phase compositions were evaluated by X-ray diffraction and the densification level by Archimedes method. The microstructural characterization was effected by scanning electron microscopy, energy dispersive X-ray spectroscopy and thermal analysis techniques. Electrical tests were used to evaluate the electrical conductivity of the studied ceramics. The obtained results corroborate the literature comments concerning the difficulty of lanthanum chromite-based ceramics with high densification level and evidence the great influence of the nature of the dopants on the sintering mechanism and the microstructural and electric characteristics of the produced ceramics. The best ones results, in terms of densification and electrical conductivity, had been gotten through multiple doping with calcium and strontium, and in sintering temperature conditions lower that the normally considered to pure or monodoped lanthanum chromite-based ceramics. (author)

  19. Evaluation of bond strength of various margin ceramics to a zirconia ceramic

    NARCIS (Netherlands)

    Comlekoglu, M. Erhan; Dundar, Mine; Ozcan, Mutlu; Gungor, M. Ali; Gokce, Bulent; Artunc, Celal

    2008-01-01

    Objective: This study evaluated the bond strengths of four different margin ceramics based on fluoroapatite and feldspath to a zirconia ceramic. Methods: Zirconia cores (Zirconzahn) (N = 28, n = 7/margin ceramic group) were fabricated according to the manufacturers' instructions (diameter: 4 mm; thi

  20. Mechanical bending strength of (Bi0.5Na0.5 TiO3-based lead-Free piezoelectric ceramics

    Directory of Open Access Journals (Sweden)

    Hiroaki Takahashi

    2017-09-01

    Full Text Available (Bi0.5Na0.5TiO3 [BNT] is expected as one of candidate lead-free materials because these ceramics show relatively good high-power piezoelectric properties. In this study, we tried to understand the bending strength and fracture behavior of the BNT-based ceramics. To measure the bending strength, a three-point bending test on the basis of JIS was conducted using 12.0 × 4.0 × 1.0 mm3 specimens. An average bending strength, σA, of pure BNT ceramics sintered at 1100 °C for 2, 12 and 24 h were 217, 195 and 187 MPa, respectively. It is cleared that the σA increased with decreasing the sintering time, (grain size and pore size. We also investigated the bending strength of Nb2O5 doped BNT ceramics [BNT-Nb x, x = 0.05 ∼ 1.5 wt%] and MnCO3 doped BNT ceramics [BNT-Mn x, x = 0.5 and 1.0 wt%]. Values of the σA of BNT-Nb 0.5 and BNT-Mn 0.5 were 222, and 188 MPa, respectively. It is clarified that soft dopants (Nb can improve the bending strength of BNT-based ceramics. Additionally, hot-pressed BNT [HP-BNT] were sintered at 1050 °C for 5 h, and the σA of HP-BNT was 245 MPa.

  1. Three- to nine-year survival estimates and fracture mechanisms of zirconia- and alumina-based restorations using standardized criteria to distinguish the severity of ceramic fractures.

    Science.gov (United States)

    Moráguez, Osvaldo D; Wiskott, H W Anselm; Scherrer, Susanne S

    2015-12-01

    The aims of this study were set as follows: 1. To provide verifiable criteria to categorize the ceramic fractures into non-critical (i.e., amenable to polishing) or critical (i.e., in need of replacement) 2. To establish the corresponding survival rates for alumina and zirconia restorations 3. To establish the mechanism of fracture using fractography Fifty-eight patients restored with 115 alumina-/zirconia-based crowns and 26 zirconia-based fixed dental prostheses (FDPs) were included. Ceramic fractures were classified into four types and further subclassified into "critical" or "non-critical." Kaplan-Meier survival estimates were calculated for "critical fractures only" and "all fractures." Intra-oral replicas were taken for fractographic analyses. Kaplan-Meier survival estimates for "critical fractures only" and "all fractures" were respectively: Alumina single crowns: 90.9 and 68.3 % after 9.5 years (mean 5.71 ± 2.6 years). Zirconia single crowns: 89.4 and 80.9 % after 6.3 years (mean 3.88 ± 1.2 years). Zirconia FDPs: 68.6 % (critical fractures) and 24.6 % (all fractures) after 7.2 and 4.6 years respectively (FDP mean observation time 3.02 ± 1.4 years). No core/framework fractures were detected. Survival estimates varied significantly depending on whether "all" fractures were considered as failures or only those deemed as "critical". For all restorations, fractographic analyses of failed veneering ceramics systematically demonstrated heavy occlusal wear at the failure origin. Therefore, the relief of local contact pressures on unsupported ceramic is recommended. Occlusal contacts on mesial or distal ridges should systematically be eliminated. A classification standard for ceramic fractures into four categories with subtypes "critical" and "non-critical" provides a differentiated view of the survival of ceramic restorations.

  2. Phase Diagram Calculation and Fabrication of Multi-component Zirconia-Based Ceramics%多元氧化锆基陶瓷材料的相图计算和制备

    Institute of Scientific and Technical Information of China (English)

    黄水根; 李麟

    2005-01-01

    @@ Ceria-yttria co-doped zirconia-based multi-components ceramics, with superfine alumina dispersed in the matrix, possess excellent fracture toughness,strength and thermal stability. However, the mechanical properties and microstructure are strongly dependent on the composition and the fabrication procedure, especially the composition of zirconia containing multi-component ceramics.

  3. INVESTIGATION OF PROCESSES ON TREATMENT OF PLASMA COATINGS MADE OF MATERIALS BASED ON MULTIFUNCTIONAL OXIDE CERAMICS WITH LASER IRRADIATION IMPULSES

    Directory of Open Access Journals (Sweden)

    V. A. Okovity

    2014-01-01

    Full Text Available The purpose of the presented paper is to optimize technological parameters of hardening high-energy processing used for sprayed coatings made of materials based on oxide ceramics with inclusions of solid lubricant. The paper presents results of the investigations on influence of power density and total number of laser irradiation impulses in a spot treatment on thickness of treated coating layers made of materials based on oxide ceramics. The considered wear-resistant coatings require increased cohesive and adhesive strength. Therefore, the total number of impulses should ensure melting and sealing of the coatings along the whole thickness that will fully contribute to obtain hardened nano-crystalline and amorphous structures.The work is based on complex metallography, X-ray diffraction and electron-microscopic investigations on modified structural elements of composite coatings being treated with highly concentrated energy sources. The following main processes of hardened plasma coating formations have been revealed in the paper: com paction of sprayed materials due to thermal and shock-wave impacts of laser irradiation impulses. In this case material porosity is decreasing, cohesive and adhesive strength of coatings is increasing, grain structure is crushed, amorphous and nano-crystalline phases of higher strength are formed all these facts are evidenced by an increase in average micro-hardness of deposited compositions. Duration of thermal laser irradiation impulse impact on the material is sufficient to activate chemical processes in the boundaries of main phases of the composite coating. This leads to formation of finely dispersed (including nanoparticle size compounds that strengthen boundaries of the main phases and the coating as a whole. This is confirmed by the results of an X-ray diffraction analysis.

  4. Shear bond strength of a denture base acrylic resin and gingiva-colored indirect composite material to zirconia ceramics.

    Science.gov (United States)

    Kubochi, Kei; Komine, Futoshi; Fushiki, Ryosuke; Yagawa, Shogo; Mori, Serina; Matsumura, Hideo

    2017-04-01

    To evaluate the shear bond strengths of two gingiva-colored materials (an indirect composite material and a denture base acrylic resin) to zirconia ceramics and determine the effects of surface treatment with various priming agents. A gingiva-colored indirect composite material (CER) or denture base acrylic resin (PAL) was bonded to zirconia disks with unpriming (UP) or one of seven priming agents (n=11 each), namely, Alloy Primer (ALP), Clearfil Photo Bond (CPB), Clearfil Photo Bond with Clearfil Porcelain Bond Activator (CPB+Act), Metal Link (MEL), Meta Fast Bonding Liner (MFB), MR. bond (MRB), and V-Primer (VPR). Shear bond strength was determined before and after 5000 thermocycles. The data were analyzed with the Kruskal-Wallis test and Steel-Dwass test. The mean pre-/post-thermalcycling bond strengths were 1.0-14.1MPa/0.1-12.1MPa for the CER specimen and 0.9-30.2MPa/0.1-11.1MPa for the PAL specimen. For the CER specimen, the ALP, CPB, and CPB+Act groups had significantly higher bond strengths among the eight groups, at both 0 and 5000 thermocycles. For the PAL specimen, shear bond strength was significantly lower after thermalcycling in all groups tested. After 5000 thermocycles, bond strengths were significantly higher in the CPB and CPB+Act groups than in the other groups. For the PAL specimens, bond strengths were significantly lower after thermalcycling in all groups tested. The MDP functional monomer improved bonding of a gingiva-colored indirect composite material and denture base acrylic resin to zirconia ceramics. Copyright © 2016 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  5. Fine structure analysis of biocompatible ceramic materials based hydroxyapatite and metallic biomaterials 316L

    Energy Technology Data Exchange (ETDEWEB)

    Anghelina, F.V.; Ungureanu, D.N.; Bratu, V. [Faculty of Materials Engineering and Mechanics, Valahia University of Targoviste, 18-24 Unirii Bd., 130082 (Romania); Popescu, I.N., E-mail: pinicoleta24@yahoo.com [Faculty of Materials Engineering and Mechanics, Valahia University of Targoviste, 18-24 Unirii Bd., 130082 (Romania); Rusanescu, C.O. [Politehnica University, 060042 Bucharest (Romania)

    2013-11-15

    The aim of this paper was to obtain and characterize (surface morphology and fine structure) two types of materials: Ca{sub 10}(PO{sub 4}){sub 6}(OH){sub 2} hydroxyapatite powder (HAp) as biocompatible ceramic materials and AISI 316L austenitic stainless steels as metallic biomaterials, which are the components of the metal–ceramic composites used for medical implants in reconstructive surgery and prosthetic treatment. The HAp was synthesized by coprecipitation method, heat treated at 200 °C, 800 °C and 1200 °C for 4 h, analyzed by X-ray diffraction (XRD) and scanning electron microscope (SEM). The stainless steel 316L type was made by casting, annealing and machined with a low speed (100 mm/s) in order to obtain a smooth surface and after that has been studied from residual stresses point of view in three polishing regimes conditions: at low speed polishing (150 rpm), at high speed polishing (1500 rpm) and high speed-vibration contact polishing (1500 rpm) using wide angle X-ray diffractions (WAXD). The chemical compositions of AISI 316 steel samples were measured using a Foundry Master Spectrometer equipped with CCD detector for spectral lines and the sparking spots of AISI 316L samples were analyzed using SEM. By XRD the phases of HAp powders have been identified and also the degree of crystallinity and average size of crystallites, and with SEM, we studied the morphology of the HAp. It has been found from XRD analysis that we obtained HAp with a high degree of crystallinity at 800 °C and 1200 °C, no presence of impurity and from SEM analysis we noticed the influence of heat treatment on the ceramic particles morphology. From the study of residual stress profiles of 316L samples were observed that it differs substantially for different machining regimes and from the SEM analysis of sparking spots we revealed the rough surfaces of stainless steel rods necessary for a better adhesion of HAp on it.

  6. A Ceramic Thick Film Humidity Sensor Based on MnZn Ferrite

    Directory of Open Access Journals (Sweden)

    D. Egan

    2002-02-01

    Full Text Available A ceramic thick film humidity sensor, produced from MnZn ferrite, is presented. The proposed sensing mechanism is a combination of proton hopping, hydronium diffusion, and vacancy donor traps releasing electrons into the conduction band. The sensor structure comprises a two-layer device; the first layer is an interdigitated conductor and the second layer is a 30μm thick sensing layer. The effects of sintering the sensing pastes in air and vacuum have been reported. The air-fired sample exhibits the highest humidity sensitivity (1.54%/RH% and the lowest temperature sensitivity (0.37%/oC. The vacuum-fired sample has the lowest humidity sensitivity (0.043%/RH and the highest temperature sensitivity (0.77%/oC. The sensitivity results indicate that the air-fired sample has the best potential for use in humidity sensing applications.

  7. Structural properties of fluorozirconate-based glass ceramics doped with multivalent europium

    Energy Technology Data Exchange (ETDEWEB)

    PaBlick, C.; Müller, O.; Lützenkirchen-Hecht, D.; Frahm, R.; Johnson, J.A.; Schweizer, S. (U. Halle); (Bergische); (Tennessee-C)

    2012-10-10

    The structure/property relationships of fluorochlorozirconate glass ceramics as a function of divalent and trivalent europium (Eu) co-doping and thermal processing have been investigated; the influence of doping ratio on the formation of barium chloride (BaCl2) nanocrystals therein was elucidated. X-ray absorption near-edge structure spectroscopy shows that the post-thermal annealing changes the Eu valence of the as-poured glass slightly, but during the melting process Eu3+ is more strongly reduced to Eu2+, in particular, when doped as a chloride instead of fluoride compound. The Eu2+-to-Eu3+ doping ratio also plays a significant role in chemical equilibrium in the melt. X-ray diffraction measurements indicate that a higher Eu2+ fraction leads to a BaCl2 phase transition from hexagonal to orthorhombic structure at a lower temperature.

  8. Structural properties of fluorozirconate-based glass ceramics doped with multivalent europium

    Energy Technology Data Exchange (ETDEWEB)

    Passlick, C. [Centre for Innovation Competence SiLi-nano registered , Martin Luther University of Halle-Wittenberg, Karl-Freiherr-von-Fritsch-Str. 3, 06120 Halle (Saale) (Germany); Mueller, O.; Luetzenkirchen-Hecht, D.; Frahm, R. [Bergische Universitaet Wuppertal, Gaussstrasse 20, 42097 Wuppertal (Germany); Johnson, J. A. [Department of Biomedical Engineering, University of Tennessee Space Institute, Tullahoma, Tennessee 37388 (United States); Schweizer, S. [Centre for Innovation Competence SiLi-nano registered , Martin Luther University of Halle-Wittenberg, Karl-Freiherr-von-Fritsch-Str. 3, 06120 Halle (Saale) (Germany); Fraunhofer Center for Silicon Photovoltaics CSP, Walter-Huelse-Str. 1, 06120 Halle (Saale) (Germany)

    2011-12-01

    The structure/property relationships of fluorochlorozirconate glass ceramics as a function of divalent and trivalent europium (Eu) co-doping and thermal processing have been investigated; the influence of doping ratio on the formation of barium chloride (BaCl{sub 2}) nanocrystals therein was elucidated. X-ray absorption near-edge structure spectroscopy shows that the post-thermal annealing changes the Eu valence of the as-poured glass slightly, but during the melting process Eu{sup 3+} is more strongly reduced to Eu{sup 2+}, in particular, when doped as a chloride instead of fluoride compound. The Eu{sup 2+}-to-Eu{sup 3+} doping ratio also plays a significant role in chemical equilibrium in the melt. X-ray diffraction measurements indicate that a higher Eu{sup 2+} fraction leads to a BaCl{sub 2} phase transition from hexagonal to orthorhombic structure at a lower temperature.

  9. Behavior of highly deformable relaxor-ferroelectric-based ceramics in an electric field

    Science.gov (United States)

    Talanov, M. V.; Reznichenko, L. A.

    2013-10-01

    The deformation characteristics of multicomponent barium-doped piezoelectric ceramics mPbMg1/3Nb2/3O3- n PbNi1/3Nb2/3O3- y PbZn1/3Nb2/3O3- x PbTiO3 are studied in electric fields E = 0-12 kV/cm. Anomalies are detected in the dependences of elastic strain ξ3 and piezoelectric modulus d {33/eff} on the external dc electric field. The history of the materials is shown to affect the change of piezoelectric modulus d {33/eff} in an electric field. The revealed dependences are used to propose a method to increase the efficiency of operation of piezoelectric actuators.

  10. Black phosphorus-based saturable absorber for Q-switched Tm:YAG ceramic laser

    Science.gov (United States)

    Xie, Yixuan; Kong, Lingchen; Qin, Zhipeng; Xie, Guoqiang; Zhang, Jian

    2016-08-01

    We have experimentally demonstrated a passively Q-switched Tm-doped YAG ceramic laser with black phosphorus (BP) as saturable absorber (SA). According to the measurement, the BP saturable absorber mirror has a modulation depth of 5% and a saturation fluence of 20 μJ/cm2. The generated Q-switched pulse has a maximum average power of 38.5 mW and pulse energy of 3.32 μJ, with the corresponding repetition rate of 11.6 KHz and pulse width of 3.12 μs at 2 μm wavelength. The results show that BP is a promising SA for midinfrared-pulsed lasers.

  11. Structural properties of fluorozirconate-based glass ceramics doped with multivalent europium.

    Science.gov (United States)

    Paßlick, C; Müller, O; Lützenkirchen-Hecht, D; Frahm, R; Johnson, J A; Schweizer, S

    2011-12-01

    The structure/property relationships of fluorochlorozirconate glass ceramics as a function of divalent and trivalent europium (Eu) co-doping and thermal processing have been investigated; the influence of doping ratio on the formation of barium chloride (BaCl(2)) nanocrystals therein was elucidated. X-ray absorption near-edge structure spectroscopy shows that the post-thermal annealing changes the Eu valence of the as-poured glass slightly, but during the melting process Eu(3+) is more strongly reduced to Eu(2+), in particular, when doped as a chloride instead of fluoride compound. The Eu(2+)-to-Eu(3+) doping ratio also plays a significant role in chemical equilibrium in the melt. X-ray diffraction measurements indicate that a higher Eu(2+) fraction leads to a BaCl(2) phase transition from hexagonal to orthorhombic structure at a lower temperature.

  12. Corrosion properties of zirconium-based ceramic coatings for micro-bearing and biomedical applications

    Science.gov (United States)

    Walkowicz, J.; Zavaleyev, V.; Dobruchowska, E.; Murzynski, D.; Donkov, N.; Zykova, A.; Safonov, V.; Yakovin, S.

    2016-03-01

    Ceramic oxide ZrO2 and oxynitride ZrON coatings are widely used as protective coatings against diffusion and corrosion. The enhancement of the coatings' mechanical properties, as well as their wear and corrosion resistance, is very important for their tribological performance. In this work, ZrO2 and ZrON coatings were deposited by magnetron sputtering on stainless steel (AISI 316) substrates. The adhesion, hardness and elastic properties were evaluated by standard methods. The surface structure of the deposited coatings was observed by electron scanning microscopy (SEM) and atomic force microscopy (AFM). The composition of the coatings was analyzed by X-ray photoelectron spectroscopy (XPS) and energy dispersive X-ray spectroscopy (EDS). The corrosion resistance properties were evaluated using the potentiodynamic method. The results show that the corrosion parameters are significantly increased in the cases of both oxynitride and oxide coatings in comparison with the stainless steel (AISI 316) substrates.

  13. Microstructural investigations of materials for low temperature co-fired ceramic (LTCC) based fuel cell using small angle neutron scattering

    Science.gov (United States)

    Mohamed, A. A.; Ahmad, M. H.; Ibrahim, A.; Azman, A.; Alias, R.; Ambak, Z.; Shapee, S.; Putra, E. G.; Patriati, A.; Sharom, M. A.; Yazid, H.; Mamat, M. R.; Karim, J. A.; Idris, F. M.; Yazid, K.; Zin, M. R.

    2013-06-01

    The concept and the realization fuel cell based on LTCC technology require the investigations of fired LTCC microstructures. The majority of the works involved using small angle neutron scattering studies on the microstructural of LTCC ceramic tape and development of neutron tomography for future tool to visualize channels inside the fired tape. Most SANS characterization were carried out at Smarter SANS instrument at BATAN, Indonesia. Standard sample for resolving tens of micron of object size were measured using simple neutron tomography setup utilizing monochromatic SANS beam at Malaysian Nuclear Agency. The initial microstructural findings indicates that organic additives shape the final microstructural of LTCC after firing with the glassy material possibly fill the space left by the burned organic additives. The tomography results showed that 40 micron size object can be differentiated. The conductor deposited on LTCC is preliminary investigated which will later be used as support for catalyst.

  14. [Study of pretreatment on microfiltration of huanglian jiedu decoction with ceramic membranes based on solution environment regulation theory].

    Science.gov (United States)

    Li, Bo; Zhang, Lian-Jun; Guo, Li-Wei; Fu, Ting-Ming; Zhu, Hua-Xu

    2014-01-01

    To optimize the pretreatment of Huanglian Jiedu decoction before ceramic membranes and verify the effect of different pretreatments in multiple model system existed in Chinese herb aqueous extract. The solution environment of Huanglian Jiedu decoction was adjusted by different pretreatments. The flux of microfiltration, transmittance of the ingredients and removal rate of common polymers were as indicators to study the effect of different solution environment It was found that flocculation had higher stable permeate flux, followed by vacuuming filtration and adjusting pH to 9. The removal rate of common polymers was comparatively high. The removal rate of protein was slightly lower than the simulated solution. The transmittance of index components were higher when adjust pH and flocculation. Membrane blocking resistance was the major factor in membrane fouling. Based on the above indicators, the effect of flocculation was comparatively significant, followed by adjusting pH to 9.

  15. Coupling dynamic modeling and simulation of three-degree-of-freedom micromanipulator based on piezoelectric ceramic of fuzzy PID

    Science.gov (United States)

    Li, Dongjie; Fu, Yu; Yang, Liu

    2017-08-01

    For further research on the microparticles trajectory in the process of micromanipulation, the paper modeled on the coupling dynamic of three-degree-of-freedom micromanipulator which is based on piezoelectric ceramic. In the micromanipulation, the transformation of certain movement direction can generate a corresponding change in the coupling in three-degree-of-freedom micromanipulator movement, the fuzzy PID method was adopted by the control system of this study, and the modeling analysis was performed on the control system. After completing the above modeling, the simulation model is built by the MATLAB Simulink software. The simulation output results are basically in accordance with the actual trajectory, which achieve the successful research purposes of coupling dynamics model for three-degree-of-freedom micromanipulator and application of fuzzy PID method.

  16. Joining of SiC Fiber-Bonded Ceramics using Silver, Copper, Nickel, Palladium, and Silicon-Based Alloy Interlayers

    Energy Technology Data Exchange (ETDEWEB)

    Asthana, Rajiv [University of Wisconsin-Stout, Menomonie; Singh, Mrityunjay [NASA-Glenn Research Center, Cleveland; Lin, Hua-Tay [ORNL; Matsunaga, Kenji [Ube Industries, Ltd.; Ishikawa, Toshihiro [Ube Industries, Ltd.

    2013-01-01

    SiC fiber-bonded ceramics, SA-Tyrannohex, (SA-THX) with perpendicular and parallel fiber orientations were brazed using Ag-, Ni- and Pd-base brazes, and four Si X (X: Ti, Cr, Y, Ta) eutectics. Outcomes were variable, ranging from bonded joints through partially bonded to un-bonded joints. Prominent Ti- and Si-rich interfaces developed with Cusil-ABA, Ticusil, and Copper-ABA and Ni- and Si-rich layers with MBF-20. Stress rupture tests at 650 and 750 C on Cusil-ABA-bonded joints revealed a temperature-dependent behavior for the perpendicular joints but not for the parallel joints with failure occurring at brazed interface. Higher-use temperatures can be targeted with eutectic Si Ti and Si Cr alloys.

  17. Inverted electro-mechanical behaviour induced by the irreversible domain configuration transformation in (K,Na)NbO3-based ceramics.

    Science.gov (United States)

    Huan, Yu; Wang, Xiaohui; Koruza, Jurij; Wang, Ke; Webber, Kyle G; Hao, Yanan; Li, Longtu

    2016-02-26

    Miniaturization of domains to the nanometer scale has been previously reported in many piezoelectrics with two-phase coexistence. Despite the observation of nanoscale domain configuration near the polymorphic phase transition (PPT) regionin virgin (K0.5Na0.5)NbO3 (KNN) based ceramics, it remains unclear how this domain state responds to external loads and influences the macroscopic electro-mechanical properties. To this end, the electric-field-induced and stress-induced strain curves of KNN-based ceramics over a wide compositional range across PPT were characterized. It was found that the coercive field of the virgin samples was highest in PPT region, which was related to the inhibited domain wall motion due to the presence of nanodomains. However, the coercive field was found to be the lowest in the PPT region after electrical poling. This was related to the irreversible transformation of the nanodomains into micron-sized domains during the poling process. With the similar micron-sized domain configuration for all poled ceramics, the domains in the PPT region move more easily due to the additional polarization vectors. The results demonstrate that the poling process can give rise to the irreversible domain configuration transformation and then account for the inverted macroscopic piezoelectricity in the PPT region of KNN-based ceramics.

  18. Ceramic carbon electrode-based anodes for use in the copper-chlorine thermochemical cycle

    Energy Technology Data Exchange (ETDEWEB)

    Ranganathan, S.; Easton, E.B. [Univ. of Ontario Inst. of Technology, Oshawa, ON (Canada). Faculty of Science

    2009-07-01

    A thermochemical cycle is a process by which water is decomposed into hydrogen and oxygen through a series of chemical reactions. The chemicals that are used in these reactions are regenerated and recycled during the process. Sol-gel chemistry is becoming more common for the synthesis of electrode materials. The sol-gel reaction can be conducted in the presence of a carbon black to form a ceramic carbon electrode (CCE). The resultant CCE structure contains electronically conductive carbon particle pathways that are bound together through the ceramic binder, which can also promote ion transport. The CCE structure also has a high active surface area and is chemically and thermally robust. This paper presented an investigation of CCE materials prepared using 3-aminopropyl trimethoxysilane. Several electrochemical experiments including cyclic voltammetry and electrochemical impedance spectroscopy were performed to characterize their suitability as anode electrode materials for use in the electrochemical step of the copper-chlorine thermochemical cycle. Subsequent experiments included the manipulation of the relative ratio of organosilane carbon precursors to gauge its impact on electrode properties and performance. An overview of the materials characterization and electrochemical measurements were also presented. Specifically, the paper presented the experiment with particular reference to the CCE preparation; electrochemical experiments; thermal analysis; and scanning electron microscopy. Results were also provided. These included TGA analysis; scanning electron microscopy analysis; electrochemical characterization; and anodic polarization. Characterization of these CCE material demonstrated that they had good thermal stability, could be used at high temperatures, and were therefore, very promising anode materials. 15 refs., 7 figs.

  19. Ceramic Seal.

    Energy Technology Data Exchange (ETDEWEB)

    Smartt, Heidi A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Romero, Juan A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Custer, Joyce Olsen [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Hymel, Ross W. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Krementz, Dan [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Gobin, Derek [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Harpring, Larry [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Martinez-Rodriguez, Michael [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Varble, Don [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); DiMaio, Jeff [Tetramer Technologies, Pendleton, SC (United States); Hudson, Stephen [Tetramer Technologies, Pendleton, SC (United States)

    2016-11-01

    Containment/Surveillance (C/S) measures are critical to any verification regime in order to maintain Continuity of Knowledge (CoK). The Ceramic Seal project is research into the next generation technologies to advance C/S, in particular improving security and efficiency. The Ceramic Seal is a small form factor loop seal with improved tamper-indication including a frangible seal body, tamper planes, external coatings, and electronic monitoring of the seal body integrity. It improves efficiency through a self-securing wire and in-situ verification with a handheld reader. Sandia National Laboratories (SNL) and Savannah River National Laboratory (SRNL), under sponsorship from the U.S. National Nuclear Security Administration (NNSA) Office of Defense Nuclear Nonproliferation Research and Development (DNN R&D), have previously designed and have now fabricated and tested Ceramic Seals. Tests have occurred at both SNL and SRNL, with different types of tests occurring at each facility. This interim report will describe the Ceramic Seal prototype, the design and development of a handheld standalone reader and an interface to a data acquisition system, fabrication of the seals, and results of initial testing.

  20. Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 3 - Ceramics and ceramic-matrix composites

    Science.gov (United States)

    Levine, Stanley R. (Editor)

    1992-01-01

    The present volume discusses ceramics and ceramic-matrix composites in prospective aerospace systems, monolithic ceramics, transformation-toughened and whisker-reinforced ceramic composites, glass-ceramic matrix composites, reaction-bonded Si3N4 and SiC composites, and chemical vapor-infiltrated composites. Also discussed are the sol-gel-processing of ceramic composites, the fabrication and properties of fiber-reinforced ceramic composites with directed metal oxidation, the fracture behavior of ceramic-matrix composites (CMCs), the fatigue of fiber-reinforced CMCs, creep and rupture of CMCs, structural design methodologies for ceramic-based materials systems, the joining of ceramics and CMCs, and carbon-carbon composites.

  1. Stochastic modeling of filtrate alkalinity in water filtration devices: Transport through micro/nano porous clay based ceramic materials

    Science.gov (United States)

    Clay and plant materials such as wood are the raw materials used in manufacture of ceramic water filtration devices around the world. A step by step manufacturing procedure which includes initial mixing, molding and sintering is used. The manufactured ceramic filters have numerous pores which help i...

  2. Stabilisation dopant-dependent facilitation in ionic conductivity on millimeter-wave irradiation heating of zirconia-based ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Kishimoto, Akira, E-mail: kishim-a@cc.okayama-u.ac.jp; Hasunuma, Hideki; Teranishi, Takashi; Hayashi, Hidetaka

    2015-11-05

    Ionic conductivity was measured on scandia-, calcia-, and gadolinia-stabilised zirconia ceramics under quasi-millimeter-wave (MMW) irradiation heating and conventional heating. Conductivity enhancement was evaluated for these ceramics and compared with our previous report on yttria- and ytterbia-stabilised zirconia ceramics (YSZ and YbSZ, respectively). The ionic conduction for the various cation-substituted zirconia ceramics was enhanced under MMW irradiation heating. In the case of scandia-stabilisation, the optimal composition demonstrating maximum ionic conductivity was 12-mol% zirconia (ScSZ) under MMW irradiation heating, which was larger than under conventional heating. Such an optimal composition shift was similar to results for YSZ ceramics. These results are discussed in terms of the activation energies for vacancy–ion dissociation and ion transfer. - Highlights: • Under millimeter-wave irradiation heating ionic conductivity of zirconia ceramics was examined. • The optimal composition in scandium stabilized zirconia ceramics shifted the higher doping side. • MMW irradiation heated ScSZ showed the highest ionic conductivity value in zirconia ceramics ever reported. • The activation process was examined in relation to the non-thermal effects.

  3. Effect of SnO{sub 2} doping on microstructural and electrical properties of ZnO-Pr{sub 6}O{sub 11} based varistor ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Feng Hai [School of Engineering and Technology, China University of Geosciences, Beijing 100083 (China); Peng Zhijian, E-mail: pengzhijian@cugb.edu.cn [School of Engineering and Technology, China University of Geosciences, Beijing 100083 (China); Fu Xiuli, E-mail: xiulifu@bupt.edu.cn [School of Science, Beijing University of Posts and Telecommunications, Beijing 100876 (China); Fu Zhiqiang; Wang Chengbiao [School of Engineering and Technology, China University of Geosciences, Beijing 100083 (China); Qi Longhao; Miao Hezhuo [State Key Lab of New Ceramics and Fine Processing, Tsinghua University, Beijing 100084 (China)

    2011-06-23

    Highlights: > ZnO-Pr{sub 6}O{sub 11} based varistor ceramic materials > Eliminating the few drawbacks due to the high volatility and reactivity of Bi{sub 2}O{sub 3} during liquid sintering by Pr{sub 6}O{sub 11} substituting Bi{sub 2}O{sub 3} > Doping effect of SnO{sub 2} on ZnO-Pr{sub 6}O{sub 11} based varistor ceramic materials > Optimizing doping of SnO{sub 2} in ZnO-Pr{sub 6}O{sub 11} based varistor ceramic materials. - Abstract: ZnO-Pr{sub 6}O{sub 11} based varistor ceramics doped with 0-2.0 mol% SnO{sub 2} were fabricated by sintering samples at 1300 deg. C for 2 h with conventional ceramic processing method. X-ray diffraction analysis indicated that the doped SnO{sub 2} reacted with praseodymium oxides during sintering, generating Pr{sub 2}Sn{sub 2}O{sub 7} phase. Through scanning electron microscopy, it was found that the doping of SnO{sub 2} played a role against the growth of ZnO grains. Capacitance-voltage analysis revealed that the doped SnO{sub 2} acted as a donor in the varistor. The measured electric-field/current-density characteristics of the samples showed that the varistor voltage increased with the increase of SnO{sub 2} doping content, when the SnO{sub 2} content was no more than 1.0 mol%; with the SnO{sub 2} content up to no more than 0.5 mol%, the doping of SnO{sub 2} could increase the nonlinear coefficient; but, when the SnO{sub 2} doping content was further increased, the nonlinear coefficient and varistor voltage of the samples decreased, and the leakage current increased.

  4. Design and Development for Capacitive Humidity Sensor Applications of Lead-Free Ca,Mg,Fe,Ti-Oxides-Based Electro-Ceramics with Improved Sensing Properties via Physisorption

    Science.gov (United States)

    Tripathy, Ashis; Pramanik, Sumit; Manna, Ayan; Bhuyan, Satyanarayan; Azrin Shah, Nabila Farhana; Radzi, Zamri; Abu Osman, Noor Azuan

    2016-01-01

    Despite the many attractive potential uses of ceramic materials as humidity sensors, some unavoidable drawbacks, including toxicity, poor biocompatibility, long response and recovery times, low sensitivity and high hysteresis have stymied the use of these materials in advanced applications. Therefore, in present investigation, we developed a capacitive humidity sensor using lead-free Ca,Mg,Fe,Ti-Oxide (CMFTO)-based electro-ceramics with perovskite structures synthesized by solid-state step-sintering. This technique helps maintain the submicron size porous morphology of the developed lead-free CMFTO electro-ceramics while providing enhanced water physisorption behaviour. In comparison with conventional capacitive humidity sensors, the presented CMFTO-based humidity sensor shows a high sensitivity of up to 3000% compared to other materials, even at lower signal frequency. The best also shows a rapid response (14.5 s) and recovery (34.27 s), and very low hysteresis (3.2%) in a 33%–95% relative humidity range which are much lower values than those of existing conventional sensors. Therefore, CMFTO nano-electro-ceramics appear to be very promising materials for fabricating high-performance capacitive humidity sensors. PMID:27455263

  5. Design and Development for Capacitive Humidity Sensor Applications of Lead-Free Ca,Mg,Fe,Ti-Oxides-Based Electro-Ceramics with Improved Sensing Properties via Physisorption

    Directory of Open Access Journals (Sweden)

    Ashis Tripathy

    2016-07-01

    Full Text Available Despite the many attractive potential uses of ceramic materials as humidity sensors, some unavoidable drawbacks, including toxicity, poor biocompatibility, long response and recovery times, low sensitivity and high hysteresis have stymied the use of these materials in advanced applications. Therefore, in present investigation, we developed a capacitive humidity sensor using lead-free Ca,Mg,Fe,Ti-Oxide (CMFTO-based electro-ceramics with perovskite structures synthesized by solid-state step-sintering. This technique helps maintain the submicron size porous morphology of the developed lead-free CMFTO electro-ceramics while providing enhanced water physisorption behaviour. In comparison with conventional capacitive humidity sensors, the presented CMFTO-based humidity sensor shows a high sensitivity of up to 3000% compared to other materials, even at lower signal frequency. The best also shows a rapid response (14.5 s and recovery (34.27 s, and very low hysteresis (3.2% in a 33%–95% relative humidity range which are much lower values than those of existing conventional sensors. Therefore, CMFTO nano-electro-ceramics appear to be very promising materials for fabricating high-performance capacitive humidity sensors.

  6. Oxidation Characterization of Hafnium-Based Ceramics Fabricated by Hot Pressing and Electric Field-Assisted Sintering

    Science.gov (United States)

    Gasch, Matt; Johnson, Sylvia; Marschall, Jochen

    2010-01-01

    Ceramic borides, such as hafnium diboride (HfB2) and zirconium diboride (ZrB2), are members of a family of materials with extremely high melting temperatures referred to as Ultra High Temperature Ceramics (UHTCs). UHTCs constitute a class of promising materials for use in high temperature applications, such as sharp leading edges on future-generation hypersonic flight vehicles, because of their high melting points. The controlled development of microstructure has become important to the processing of UHTCs, with the prospect of improving their mechanical and thermal properties. The improved oxidation resistance of HfB2 has also become important if this material is to be successfully used at temperatures above 2000 C. Furthermore, the use of UHTCs on the leading edges of vehicles traveling at hypersonic speeds will mean exposure to a mixed oxidation environment comprised of both molecular and atomic oxygen. The current study has investigated the high-temperature oxidation behavior of HfB2-based materials in a pure O2 environment, as well as in environments containing different levels of dissociated oxygen (O/O2). Materials were processed by two techniques: conventional hot pressing (HP) and electric field-assisted sintering (FAS). Their oxidation behavior was evaluated in both a tube furnace at 1250 C for 3 hours and in a simulated re-entry environment in the Advanced Heating Facility (AHF) arcjet at NASA Ames Research Center, during a 10-minute exposure to a cold wall heat flux of 250W/sq cm and stagnation pressure of 0.1-0.2 atm. The microstructure of the different materials was characterized before and after oxidation using scanning electron microscopy (SEM).

  7. In Vitro and In Vivo Evaluation of Zinc-Modified Ca–Si-Based Ceramic Coating for Bone Implants

    Science.gov (United States)

    Zheng, Xuebin; He, Dannong; Ye, Xiaojian; Wang, Meiyan

    2013-01-01

    The host response to calcium silicate ceramic coatings is not always favorable because of their high dissolution rates, leading to high pH within the surrounding physiological environment. Recently, a zinc-incorporated calcium silicate-based ceramic Ca2ZnSi2O7 coating, developed on a Ti-6Al-4V substrate using plasma-spray technology, was found to exhibit improved chemical stability and biocompatibility. This study aimed to investigate and compare the in vitro response of osteoblastic MC3T3-E1 cells cultured on Ca2ZnSi2O7 coating, CaSiO3 coating, and uncoated Ti-6Al-4V titanium control at cellular and molecular level. Our results showed Ca2ZnSi2O7 coating enhanced MC3T3-E1 cell attachment, proliferation, and differentiation compared to CaSiO3 coating and control. In addition, Ca2ZnSi2O7 coating increased mRNA levels of osteoblast-related genes (alkaline phosphatase, procollagen α1(I), osteocalcin), insulin-like growth factor-I (IGF-I), and transforming growth factor-β1 (TGF-β1). The in vivo osteoconductive properties of Ca2ZnSi2O7 coating, compared to CaSiO3 coating and control, was investigated using a rabbit femur defect model. Histological and histomorphometrical analysis demonstrated new bone formation in direct contact with the Ca2ZnSi2O7 coating surface in absence of fibrous tissue and higher bone-implant contact rate (BIC) in the Ca2ZnSi2O7 coating group, indicating better biocompatibility and faster osseointegration than CaSiO3 coated and control implants. These results indicate Ca2ZnSi2O7 coated implants have applications in bone tissue regeneration, since they are biocompatible and able to osseointegrate with host bone. PMID:23483914

  8. In vitro and in vivo evaluation of zinc-modified ca-si-based ceramic coating for bone implants.

    Science.gov (United States)

    Yu, Jiangming; Li, Kai; Zheng, Xuebin; He, Dannong; Ye, Xiaojian; Wang, Meiyan

    2013-01-01

    The host response to calcium silicate ceramic coatings is not always favorable because of their high dissolution rates, leading to high pH within the surrounding physiological environment. Recently, a zinc-incorporated calcium silicate-based ceramic Ca2ZnSi2O7 coating, developed on a Ti-6Al-4V substrate using plasma-spray technology, was found to exhibit improved chemical stability and biocompatibility. This study aimed to investigate and compare the in vitro response of osteoblastic MC3T3-E1 cells cultured on Ca2ZnSi2O7 coating, CaSiO3 coating, and uncoated Ti-6Al-4V titanium control at cellular and molecular level. Our results showed Ca2ZnSi2O7 coating enhanced MC3T3-E1 cell attachment, proliferation, and differentiation compared to CaSiO3 coating and control. In addition, Ca2ZnSi2O7 coating increased mRNA levels of osteoblast-related genes (alkaline phosphatase, procollagen α1(I), osteocalcin), insulin-like growth factor-I (IGF-I), and transforming growth factor-β1 (TGF-β1). The in vivo osteoconductive properties of Ca2ZnSi2O7 coating, compared to CaSiO3 coating and control, was investigated using a rabbit femur defect model. Histological and histomorphometrical analysis demonstrated new bone formation in direct contact with the Ca2ZnSi2O7 coating surface in absence of fibrous tissue and higher bone-implant contact rate (BIC) in the Ca2ZnSi2O7 coating group, indicating better biocompatibility and faster osseointegration than CaSiO3 coated and control implants. These results indicate Ca2ZnSi2O7 coated implants have applications in bone tissue regeneration, since they are biocompatible and able to osseointegrate with host bone.

  9. High-temperature corrosion resistance of ceramics and ceramic coatings

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, P.F.

    1996-06-01

    Ceramics and ceramic composites offer the potential to operate fossil energy systems at the higher temperatures necessary for improved energy efficiency and better environmental control. However, because many fossil fuel-derived processes contain sulfur, chlorine, and carbon, as well as oxygen, degradation from high-temperature corrosion and environmental effects arising from reactions of solids with gases and condensable products is a common life-determining factor in operating systems. Ceramic-based products are not immune to such degradation; adequate corrosion resistance must be assured to exploit the technical and economic potential of such materials. This is normally accomplished by using stable, sound oxides that exist in their bulk form, that naturally grow as surface layers upon exposure to an oxidizing environment, or that are deposited as a coating on a susceptible material. It is therefore important to examine the critical issues with respect to more environmental stability of ceramics that have the potential to be corrosion resistant in particular fossil environments. Key aspects include not only chemical compatibility, but the influence of the environment on the mechanical behavior of the ceramic materials. In addition, for coatings, the mechanical reliability of the ceramic is a key issue in that an otherwise corrosion-resistant surface layer must remain sound and adherent in order to provide protection to the underlying substrate. The purpose of this work is to support the development of advanced ceramics and ceramic composites for applications in fossil environments by examining critical issues related to high-temperature corrosion resistance. More specifically, the overall objective of this task is to examine the chemical compatibility and reliability of potentially corrosion-resistant ceramics being developed as protective overcoats and/or structural materials as parts of other work elements funded by the AR&TD Program.

  10. Melt processed single phase hollandite waste forms for nuclear waste immobilization: Ba{sub 1.0}Cs{sub 0.3}A{sub 2.3}Ti{sub 5.7}O{sub 16}; A = Cr, Fe, Al

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, Jake; Marra, James [Savannah River National Laboratory, Aiken, SC 29808 (United States); Conradson, Steven D.; Tang, Ming [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Brinkman, Kyle, E-mail: kyle.brinkman@srnl.doe.gov [Savannah River National Laboratory, Aiken, SC 29808 (United States)

    2014-01-25

    Highlights: • This work shows Cr additions improve the performance of Ba{sub 1.0}Cs{sub 0.3}A{sub 2.3}Ti{sub 5.7}O{sub 16}; A = Cr, Fe, Al hollandite • Fe–Hol sample exhibited the least Cs retention whereas the Cr–Hol exhibited the greatest Cs retention. • CAF–Hol and Fe–Hol samples exhibited secondary phases enriched in Cs. • X-ray absorption measurements confirmed the stability of Cr{sup +3} as compared to Fe{sup +3}. -- Abstract: Cs is one of the more problematic fission product radionuclides to immobilize due to its high volatility at elevated temperatures, ability to form water soluble compounds, and its mobility in many host materials. The hollandite structure is a promising crystalline host for Cs immobilization and has been traditionally fabricated by solid state sintering methods. This study presents the structure and performance of Ba{sub 1.0}Cs{sub 0.3}A{sub 2.3}Ti{sub 5.7}O{sub 16}; A = Cr, Fe, Al hollandite fabricated by melt processing. Melt processing is considered advantageous given that melters are currently in use for High Level Waste (HLW) vitrification in several countries. This work details the impact of Cr additions that were demonstrated to (i) promote the formation of a Cs containing hollandite phase and (ii) maintain the stability of the hollandite phase in reducing conditions anticipated for multiphase waste form processing.

  11. Characterisation and fabrication of zirconia and thoria based ceramics for nuclear applications

    Energy Technology Data Exchange (ETDEWEB)

    Barrier, D.C.

    2005-11-01

    The reduction of the long term radiotoxicity of nuclear waste during disposal is the aim of the research called ''Partitioning and Transmutation of Minor actinides (MAs)'', which also requires the development of inert ceramic support materials. Moreover, after separation, if the transmutation is not available, the actinides can be conditioned into stable dedicated solid matrices (Partitioning and Conditioning strategy). Yttrium-stabilized zirconia and thoria are discussed in the international nuclear community as candidates for the fixation of long-lived actinides as target material for transmutation and as stable materials for long-term final disposal. The aims of the following work are twofold: determine the impact of the addition of actinides, simulated by cerium on the properties of the matrices and study the possibility of synthesising homogeneous ceramics using simple fabrication routes. Within this framework, (ZrY)O{sub 2-x}-CeO{sub 2} and ThO{sub 2}-CeO{sub 2} powders with variable ceria contents (from 0 to 100 %) were synthesised by a co-precipitation method of nitrate solution. The influence of ceria concentration on the powder' properties, such as thermal behaviour and the evolution of material crystallisation during annealing, was investigated in detail by thermogravimetry (TG) coupled with differential scanning calorimetry (DSC) and X-ray diffraction (XRD). Both systems crystallise at high temperature in a stable solid solution, fcc, fluorite type structure and follow the Vegard's law for the complete range of ceria. For both systems a critical concentration of 20 mol% has been established. For ceria concentrations lower than 20%, the properties of the system are mainly controlled by the matrix. Pellets with different ceria concentrations were compacted from these powders by using different technological cycles. In order to obtain materials with reliable properties, the technological parameters of each chosen fabrication

  12. Strain profiles in ion implanted ceramic polycrystals: An approach based on reciprocal-space crystal selection

    Energy Technology Data Exchange (ETDEWEB)

    Palancher, H., E-mail: herve.palancher@cea.fr; Martin, G.; Fouet, J. [CEA, DEN, DEC, F-13108 Saint Paul lez Durance (France); Goudeau, P. [Institut Pprime, CNRS-Université de Poitiers–ENSMA, SP2MI, F-86360 Chasseneuil (France); Boulle, A. [Science des Procédés Céramiques et Traitements de Surface (SPCTS), CNRS UMR 7315, Centre Européen de la Céramique, 12 rue Atlantis, 87068 Limoges (France); Rieutord, F. [CEA, DSM, INAC, F-38054 Grenoble Cedex 9 (France); Favre-Nicolin, V. [Université Grenoble-Alpes, F-38041 Grenoble, France, Institut Universitaire de France, F-75005 Paris (France); Blanc, N. [Institut NEEL, CNRS-Univ Grenoble Alpes, F-38042 Grenoble (France); Onofri, C. [CEA, DEN, DEC, F-13108 Saint Paul lez Durance (France); CEMES, CNRS UPR 8011, 29 rue Jeanne Marvig, BP 94347, 31055 Toulouse Cedex 4 (France)

    2016-01-18

    The determination of the state of strain in implanted materials is a key issue in the study of their mechanical stability. Whereas this question is nowadays relatively easily solved in the case of single crystals, it remains a challenging task in the case of polycrystalline materials. In this paper, we take benefit of the intense and parallel beams provided by third generation synchrotron sources combined with a two-dimensional detection system to analyze individual grains in polycrystals, hence obtaining “single crystal-like” data. The feasibility of the approach is demonstrated with implanted UO{sub 2} polycrystals where the in-depth strain profile is extracted for individual grains using numerical simulations of the diffracted signal. The influence of the implantation dose is precisely analyzed for several diffracting planes and grains. This work suggests that, at low fluences, the development of strain is mainly due to ballistic effects with little effect from He ions, independently from the crystallographic orientation. At higher fluences, the evolution of the strain profiles suggests a partial and anisotropic plastic relaxation. With the present approach, robust and reliable structural information can be obtained, even from complex polycrystalline ceramic materials.

  13. Thermal Conductivity and Water Vapor Stability of Ceramic HfO2-Based Coating Materials

    Science.gov (United States)

    Zhu, Dong-Ming; Fox, Dennis S.; Bansal, Narottam P.; Miller, Robert A.

    2004-01-01

    HfO2-Y2O3 and La2Zr2O7 are candidate thermal/environmental barrier coating materials for gas turbine ceramic matrix composite (CMC) combustor liner applications because of their relatively low thermal conductivity and high temperature capability. In this paper, thermal conductivity and high temperature phase stability of plasma-sprayed coatings and/or hot-pressed HfO2-5mol%Y2O3, HfO2-15mol%Y2O3 and La2Zr2O7 were evaluated at temperatures up to 1700 C using a steady-state laser heat-flux technique. Sintering behavior of the plasma-sprayed coatings was determined by monitoring the thermal conductivity increases during a 20-hour test period at various temperatures. Durability and failure mechanisms of the HfO2-Y2O3 and La2Zr2O7 coatings on mullite/SiC Hexoloy or CMC substrates were investigated at 1650 C under thermal gradient cyclic conditions. Coating design and testing issues for the 1650 C thermal/environmental barrier coating applications will also be discussed.

  14. Direct Ink Writing of Three-Dimensional (K, NaNbO3-Based Piezoelectric Ceramics

    Directory of Open Access Journals (Sweden)

    Yayun Li

    2015-04-01

    Full Text Available A kind of piezoelectric ink was prepared with Li, Ta, Sb co-doped (K, NaNbO3 (KNN powders. Piezoelectric scaffolds with diameters at micrometer scale were constructed from this ink by using direct ink writing method. According to the micro-morphology and density test, the samples sintered at 1100 °C for 2 h have formed ceramics completely with a high relative density of 98%. X-ray diffraction (XRD test shows that the main phase of sintered samples is orthogonal (Na0.52K0.4425Li0.0375(Nb0.87Sb0.07Ta0.06O3. The piezoelectric constant d33 of 280 pC/N, dielectric constant ε of 1775, remanent polarization Pr of 18.8 μC/cm2 and coercive field Ec of 8.5 kV/cm prove that the sintered samples exhibit good electrical properties. The direct ink writing method allows one to design and rapidly fabricate piezoelectric structures in complex three-dimensional (3D shapes without the need for any dies or lithographic masks, which will simplify the process of material preparation and offer new ideas for the design and application of piezoelectric devices.

  15. Electrical Properties and Grain Growth Kinetics of PZN-based Ceramics Using Microwave Sintering

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Effectiveness of microwave sintering process through investigation of microstructural characteristics and electrical properties of x(0.94PbZn1/3 Nb2/3O3 + 0.06BaTiO3) + (1 - x)PbZryTi1-yO3 (PBZNZT) ceramics with x = 0.6 and y = 0.52 was evaluated. The relative density of 95% was achieved with sintering at 800℃ for 2 h. The small grain growth exponents indicate how easy the grain growth in these materials sintered using microwave radiation. Grain growth rate increases abruptly and is higher than that of conventional sintering at a temperature higher than 1050℃. This is attributed to the lower activation energy and higher grain boundary mobility. The activation energy required for the grain growth is found to be 132kJ/mol. Higher remanent polarization (Pr = 50.1μC/cm2) and increase in remanent polarization with sintering temperature are observed in microwave sintering process when compared to that of conventional sintering process,due to fast increase in grain growth rate and homogeneity in the specimen. The results indicate lower sintering energy and reduction of PbO pollution in the working environment by microwave sintering process.

  16. Study of strength properties of ceramic composites with soft filler based on 3D computer simulation

    Science.gov (United States)

    Smolin, Alexey Yu.; Smolin, Igor Yu.; Smolina, Irina Yu.

    2016-11-01

    The movable cellular automaton method which is a computational method of particle mechanics is applied to simulating uniaxial compression of 3D specimens of a ceramic composite. Soft inclusions were considered explicitly by changing the sort (properties) of automata selected randomly from the original fcc packing. The distribution of inclusions in space, their size, and the total fraction were varied. For each value of inclusion fraction, there were generated several representative specimens with individual pore position in space. The resulting magnitudes of the elastic modulus and strength of the specimens were scattered and well described by the Weibull distribution. We showed that to reveal the dependence of the elastic and strength properties of the composite on the inclusion fraction it is much better to consider the mathematical expectation of the corresponding Weibull distribution, rather than the average of the values for the specimens of the same inclusion fraction. It is shown that the relation between the mechanical properties of material and its inclusion fraction depends significantly on the material structure. Namely, percolation transition from isolated inclusions to interconnected clusters of inclusions strongly manifests itself in the dependence of strength on the fraction of inclusions. Thus, the curve of strength versus inclusion fraction fits different equations for a different kind of structure.

  17. Design Considerations for Aural Vital Signs Using PZT Piezoelectric Ceramics Sensor Based on the Computerization Method

    Directory of Open Access Journals (Sweden)

    Jerapong Tantrakoon

    2007-11-01

    Full Text Available The purpose was to illustrate how system developed for measurement of the aural vital signs such as patient’s heart and lung sounds in the hospital. For heart sounds measurement must operate the frequency response between 20 – 800 Hz, and lung sounds measurement must operate the frequency response between 160 – 4,000 Hz. The method was designed PZT piezoelectric ceramics for both frequency response in the same PZT sensor. It converts a signal from aural vital sign form to voltage signal. The signal is suitably amplified and re-filtered in band pass frequency band. It is converted to digital signal by an analog to digital conversion circuitry developed for the purpose. The results were that all signals can fed to personal computer through the sound card port. With the supporting software for drawing of graphic on the screen, the signal for a specific duration is accessed and stored in the computer’s memory in term of each patient’s data. In conclusion, the data of each patient call dot pcg (.pcg for drawing graph and dot wave (.wave for sound listening or automatic sending via electronic mail to the physician for later analysis of interpreting the sounds on the basis of their time domain and frequency domain representation to diagnose heart disorders.

  18. Thermal diffusivity of Al-Mg based metallic matrix composite reinforced with Al{sub 2}O{sub 3} ceramic particles

    Energy Technology Data Exchange (ETDEWEB)

    Cruz-Orea, A [Departamento de Fisica, Centro de Investigacion y de Estudios Avanzados del IPN. A.P. 14.740, C.P. 07360, Mexico DF (Mexico); Morales, J E; S, R Saavedra [Departamento de Fisica, Facultad de Ciencias Fisicas y Matematicas, Universidad de Concepcion, Casilla 160-C, Concepcion (Chile); Carrasco, C, E-mail: orea@fis.cinvestav.m [Departamento de IngenierIa de Materiales, Facultad de Ingenieria, Universidad de Concepcion, Casilla 160 - C, Concepcion (Chile)

    2010-03-01

    Thermal diffusivities of Al-Mg based metallic matrix composite reinforced with ceramic particles of Al{sub 2}O{sub 3} are reported in this article. The samples were produced by rheocasting and the studied operational condition in this case is the shear rate: 800, 1400 and 2000 rpm. Additionally, the AlMg base alloy was tested. Measurements of thermal diffusivity were performed at room temperature by using photoacoustic technique.

  19. Ceramic matrix composites based on Mg-PSZ with Cr-Ni-steel-additions with improved thermo-mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Wenzel, C., E-mail: claudia.wenzel@ikgb.tu-freiberg.de [Institute of Ceramic, Glass and Construction Materials, Technische Universitaet Bergakademie Freiberg, Agricolastr. 17, D-09599 Freiberg (Germany); Aneziris, C.G., E-mail: aneziris@ikgb.tu-freiberg.de [Institute of Ceramic, Glass and Construction Materials, Technische Universitaet Bergakademie Freiberg, Agricolastr. 17, D-09599 Freiberg (Germany)

    2011-01-15

    The application of ceramic materials is limited due to their inherent brittleness. In the past years attempts have been made to improve the fracture toughness of structural ceramics by adding a secondary phase. In the present paper the influence of metastable austenitic TRIP-steel powder on the thermo-mechanical properties of magnesia partially stabilised zirconia has been investigated. Ceramic matrix composites have been prepared using slip casting technology. The sintering was performed in different argon atmospheres. The incorporation of the metastable metallic phase led to the successful generation of composite materials with advanced mechanical properties, especially after thermal shock attack.

  20. Understanding the Formation of Limited Interlamellar Bonding in Plasma Sprayed Ceramic Coatings Based on the Concept of Intrinsic Bonding Temperature

    Science.gov (United States)

    Yao, Shu-Wei; Tian, Jia-Jia; Li, Chang-Jiu; Yang, Guan-Jun; Li, Cheng-Xin

    2016-12-01

    Interlamellar bonding is an important factor controlling the mechanical, thermal and electrical properties of plasma sprayed ceramic coatings. In order to understand the formation of limited interlamellar bonding, a theoretical model is proposed based on the concept of the intrinsic bonding temperature. The numerical simulation of the interface temperature between a molten splat and underlying splats was performed for splats with uniform and non-uniform thickness, in order to reveal the conditions for the interlamellar bonding formation. The interlamellar bonding ratio was theoretically estimated based on the bonding forming conditions. The features of interlamellar bonding revealed by the simulation agree well with the experimental observations. The bonding ratio of plasma sprayed coatings is significantly influenced by the distribution of splat thickness. According to the distribution of Al2O3 splat thickness in the coating, the theoretical estimation of bonding ratio yielded a value of 0.41 for the plasma sprayed Al2O3 coating at the ambient atmosphere conditions, which is reasonably consistent with the observation value. Therefore, the limited interlamellar bonding can be reasonably explained based on the sufficient condition that the maximum interface temperature between a molten splat and underlying splats is larger than the intrinsic bonding temperature.

  1. Effect of La and Mn on the properties of alkaline niobate-based piezoelectric ceramics

    Directory of Open Access Journals (Sweden)

    Henry E. Mgbemere

    2016-03-01

    Full Text Available Lead-free ferroelectric (K0.44Na0.52Li0.04(Nb0.86Ta0.1Sb0.04O3 ceramics co-doped with different amounts of both La and Mn have been produced using solid-state synthesis method. The relative density values of the unmodified sample are between 92 and 96% and decreases to ∼91% for the sample with 1 mol% of the co-doping. Bi-modal grain distribution is observed in the samples while the average grain size decreases with co-doping due to grain growth inhibition by pinning of the grain boundary movement. The diffraction patterns show a transformation from an orthorhombic phase to a pseudo-tetragonal phase with co-dopants addition. The Curie temperature and the tetragonal-orthorhombic transition temperatures are lowered from ∼9000 at 330 °C without modification to ∼4000 at temperatures below 250 °C with co-dopant addition. The dielectric loss values of the samples also decrease from ∼0.4 to 0.05 for temperatures up to 250 °C with co-doping. The remnant polarisation Pr of the samples decreases from ∼8.55 kV/cm to ∼6.57 kV/cm with co-dopant addition. The piezoelectric charge coefficient (d33, including the normalised strain values, also decrease from ∼400 pm/V and 220 pC/N to 157 pm/V and 159 pC/N, respectively with co-dopants up to 1 mol%.

  2. Development of low dielectric constant alumina-based ceramics for microelectronic substrates

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Shun Jackson [Univ. of California, Berkeley, CA (United States)

    1993-05-01

    The performance of high speed computers depends not only on IC chips, but also on the signal propagation speed between these chips. The signal propagation delay in a computer is determined by the dielectric constant of the substrate material to which the IC chips are attached. In this study, a ceramic substrate with a low dielectric constant (k ≈ 5.0) has been developed. When compared with the traditional alumina substrate (k ≈ 10.0), the new material corresponds to a 37% decrease in the signal propagation delay. Glass hollow spheres are used to introduce porosity (k = 1.0) to the alumina matrix in a controlled manner. A surface coating technique via heterogeneous nucleation in aqueous solution has been used to improve the high temperature stability of these spheres. After sintering at 1,400 C, isolated spherical pores are uniformly distributed in the almost fully dense alumina matrix; negligible amounts of matrix defects can be seen. All pores are isolated from each other. Detailed analyses of the chemical composition find that the sintered sample consists of α-alumina, mullite and residual glass. Mullite is the chemical reaction product of alumina and the glass spheres. Residual glass exists because current firing conditions do not complete the mullitization reaction. The dielectric constant of the sintered sample is measured and then compared with the predicted value using Maxwell`s model. Mechanical strength is evaluated by a four-point bending test. Although the flexural strength decreases exponentially with porosity, samples with 34% porosity (k ≈ 5.0) still maintain adequate mechanical strength for the proper operation of a microelectronic substrate.

  3. Synergistically toughening effect of SiC whiskers and nanoparticles in Al2O3-based composite ceramic cutting tool material

    Science.gov (United States)

    Liu, Xuefei; Liu, Hanlian; Huang, Chuanzhen; Wang, Limei; Zou, Bin; Zhao, Bin

    2016-06-01

    In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al2O3-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent performance in improving the material properties. While no attempts have been made to add SiC whiskers and SiC nanoparticles together into the ceramic matrix and the synergistically toughening effects of them have not been studied. An Al2O3-SiCw-SiCnp advanced ceramic cutting tool material is fabricated by adding both one-dimensional SiC whiskers and zero-dimensional SiC nanoparticles into the Al2O3 matrix with an effective dispersing and mixing process. The composites with 25 vol% SiC whiskers and 25 vol% SiC nanoparticles alone are also investegated for comparison purposes. Results show that the Al2O3-SiCw-SiCnp composite with both 20 vol% SiC whiskers and 5 vol% SiC nanoparticles additives have much improved mechanical properties. The flexural strength of Al2O3-SiCw-SiCnp is 730±95 MPa and fracture toughness is 5.6±0.6 MPa·m1/2. The toughening and strengthening mechanisms of SiC whiskers and nanoparticles are studied when they are added either individually or in combination. It is indicated that when SiC whiskers and nanoparticles are added together, the grains are further refined and homogenized, so that the microstructure and fracture mode ratio is modified. The SiC nanoparticles are found helpful to enhance the toughening effects of the SiC whiskers. The proposed research helps to enrich the types of ceramic cutting tool and is benefit to expand the application range of ceramic cutting tool.

  4. Bone neoformation of a novel porous resorbable Si-Ca-P-based ceramic with osteoconductive properties: physical and mechanical characterization, histological and histomorphometric study.

    Science.gov (United States)

    De Aza, Piedad N; Mate-Sanchez de Val, Jose E; Baudin, Carmen; Perez Albacete-Martínez, Carlos; Armijo Salto, Antonio; Calvo-Guirado, Jose L

    2016-11-01

    The aims of the present work were to study a new porous Nurse's A ceramic (Si-Ca-P-based material) bone substitute and examine its mechanical properties in vitro and the biocompatibility, osteoconductivity and resorption process in vivo. Porous ceramic scaffolds were prepared by solid-state reaction and implanted in critical-sized defect created in 15 NZ rabbits. Strength values were determined by the diametrical compression of disk test. Weibull analyses were performed following the European Standard for technical ceramics EN-843-5: 1996, considering 90% of confidence intervals. Results were correlated with scanning microscope observations of fracture surfaces. Implanted scaffolds were characterized by histological and histomorphometric point of view. The parameters of the Weibull distribution of strength, determined by diametrical compression of disks, were modulus m = 13, and characteristic strength σ0  = 0.60 MPa (90% confidence limit: m = 7.2-17.6, σ0  = 0.570-0.578). Porous calcium silicophosphate scaffolds showed significantly more bone formation in the pores and in the periphery of the implant than the control group. Histomorphometric analysis revealed that the ceramic scaffold (62.23 ± 0.34*) produced higher values of bone-to-implant contact (BIC) percentages (higher quality, closer contact); moreover, defect closure was significative in relation with control group. The porous calcium silicophosphate ceramic is biocompatible, partially resorbable and osteoinductive material. This rabbit study provides radiological and histological evidences confirming the suitablity of this new material for bone tissue regeneration on critical defects. © 2016 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

  5. Synergistically toughening effect of SiC whiskers and nanoparticles in Al2O3-based composite ceramic cutting tool material

    Science.gov (United States)

    Liu, Xuefei; Liu, Hanlian; Huang, Chuanzhen; Wang, Limei; Zou, Bin; Zhao, Bin

    2016-09-01

    In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al2O3-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent performance in improving the material properties. While no attempts have been made to add SiC whiskers and SiC nanoparticles together into the ceramic matrix and the synergistically toughening effects of them have not been studied. An Al2O3-SiCw-SiCnp advanced ceramic cutting tool material is fabricated by adding both one-dimensional SiC whiskers and zero-dimensional SiC nanoparticles into the Al2O3 matrix with an effective dispersing and mixing process. The composites with 25 vol% SiC whiskers and 25 vol% SiC nanoparticles alone are also investegated for comparison purposes. Results show that the Al2O3-SiCw-SiCnp composite with both 20 vol% SiC whiskers and 5 vol% SiC nanoparticles additives have much improved mechanical properties. The flexural strength of Al2O3-SiCw-SiCnp is 730±95 MPa and fracture toughness is 5.6±0.6 MPa·m1/2. The toughening and strengthening mechanisms of SiC whiskers and nanoparticles are studied when they are added either individually or in combination. It is indicated that when SiC whiskers and nanoparticles are added together, the grains are further refined and homogenized, so that the microstructure and fracture mode ratio is modified. The SiC nanoparticles are found helpful to enhance the toughening effects of the SiC whiskers. The proposed research helps to enrich the types of ceramic cutting tool and is benefit to expand the application range of ceramic cutting tool.

  6. Effects of HfB2 and HfN Additions on the Microstructures and Mechanical Properties of TiB2-Based Ceramic Tool Materials

    Directory of Open Access Journals (Sweden)

    Jing An

    2017-04-01

    Full Text Available The effects of HfB2 and HfN additions on the microstructures and mechanical properties of TiB2-based ceramic tool materials were investigated. The results showed that the HfB2 additive not only can inhibit the TiB2 grain growth but can also change the morphology of some TiB2 grains from bigger polygons to smaller polygons or longer ovals that are advantageous for forming a relatively fine microstructure, and that the HfN additive had a tendency toward agglomeration. The improvement of flexural strength and Vickers hardness of the TiB2-HfB2 ceramics was due to the relatively fine microstructure; the decrease of fracture toughness was ascribed to the formation of a weaker grain boundary strength due to the brittle rim phase and the poor wettability between HfB2 and Ni. The decrease of the flexural strength and Vickers hardness of the TiB2-HfN ceramics was due to the increase of defects such as TiB2 coarse grains and HfN agglomeration; the enhancement of fracture toughness was mainly attributed to the decrease of the pore number and the increase of the rim phase and TiB2 coarse grains. The toughening mechanisms of TiB2-HfB2 ceramics mainly included crack bridging and transgranular fracture, while the toughening mechanisms of TiB2-HfN ceramics mainly included crack deflection, crack bridging, transgranular fracture, and the core-rim structure.

  7. Characterization of photocatalytically active coatings based on TiO2/Zn-Al layered double hydroxide on ceramic tiles

    OpenAIRE

    Vulić Tatjana J.; Rudić Ognjen Lj.; Ranogajec Jonjaua G.

    2013-01-01

    The self-cleaning function (photocatalytic activity and surface hydrophilicity/hydrophobicity) is of great importance for ceramic tiles from both economic and environmental point of view. This research is focused on the preparation of suitable photocatalytic suspensions studying the influence of the photocatalyst powder amount and the molecular mass of polyethylene glycol (PEG) on the self-cleaning properties of the suspensions deposited on the ceramic tile...

  8. Translucency of dental ceramics with different thicknesses.

    Science.gov (United States)

    Wang, Fu; Takahashi, Hidekazu; Iwasaki, Naohiko

    2013-07-01

    The increased use of esthetic restorations requires an improved understanding of the translucent characteristics of ceramic materials. Ceramic translucency has been considered to be dependent on composition and thickness, but less information is available about the translucent characteristics of these materials, especially at different thicknesses. The purpose of this study was to investigate the relationship between translucency and the thickness of different dental ceramics. Six disk-shaped specimens of 8 glass ceramics (IPS e.max Press HO, MO, LT, HT, IPS e.max CAD LT, MO, AvanteZ Dentin, and Trans) and 5 specimens of 5 zirconia ceramics (Cercon Base, Zenotec Zr Bridge, Lava Standard, Lava Standard FS3, and Lava Plus High Translucency) were prepared following the manufacturers' instructions and ground to a predetermined thickness with a grinding machine. A spectrophotometer was used to measure the translucency parameters (TP) of the glass ceramics, which ranged from 2.0 to 0.6 mm, and of the zirconia ceramics, which ranged from 1.0 to 0.4 mm. The relationship between the thickness and TP of each material was evaluated using a regression analysis (α=.05). The TP values of the glass ceramics ranged from 2.2 to 25.3 and the zirconia ceramics from 5.5 to 15.1. There was an increase in the TP with a decrease in thickness, but the amount of change was material dependent. An exponential relationship with statistical significance (Pceramics and zirconia ceramics. The translucency of dental ceramics was significantly influenced by both material and thickness. The translucency of all materials increased exponentially as the thickness decreased. All of the zirconia ceramics evaluated in the present study showed some degree of translucency, which was less sensitive to thickness compared to that of the glass ceramics. Copyright © 2013 The Editorial Council of the Journal of Prosthetic Dentistry. Published by Mosby, Inc. All rights reserved.

  9. Fabrication, optical properties and laser outputs of Nd:YAG ceramics based on laser ablated and pre-calcined powders

    Science.gov (United States)

    Osipov, V. V.; Maksimov, R. N.; Shitov, V. A.; Lukyashin, K. E.; Toci, G.; Vannini, M.; Ciofini, M.; Lapucci, A.

    2017-09-01

    Transparent Nd:YAG ceramic was fabricated by the solid-state reaction method with an additional round of pre-calcining using nanopowders of 1 at.% Nd:Y2O3 and Al2O3 synthesized by laser ablation. The pre-calcining step and addition of tetraethyl orthosilicate was found crucial for fabricating high optical quality Nd:YAG ceramic from such nanoparticles. The transmittance of the obtained 2-mm-thick Nd:YAG ceramic was 83.6% at the wavelength of 1064 nm, which is very close to the theoretical value. The uniformity of the optical quality of ceramic was mapped by analyzing the point-by-point transmission of a focused laser beam. The average volume of the scattering centers in the obtained ceramic was evaluated by direct count method to be 17 ppm. The Nd distribution was determined by fluorescence imaging to be homogeneous throughout the sample. Output power of 4.9 W with a slope efficiency of 52.7% was obtained in 1.5-mm-thick Nd:YAG ceramic under a quasi-continuous wave (QCW) laser diode end pumping at 805 nm.

  10. 牙科可切削硅藻土全瓷材料的初步研究%Pilot Study on Dental Machinable Diatomite- based Ceramic.

    Institute of Scientific and Technical Information of China (English)

    刘梅; 殷雪萌; 章非敏; 梁慧; 顾宁

    2011-01-01

    Objective: To study the relationship between stracture and properties of a new type of dental machinable ceramic based on diatomite.Methods: By adding nanometer reinforcing agent, the new diatomite based dental machinable ceramic was fabricated.X-ray diffractometer (XRD) and scanning electron microscope (SEM) were used to characterize the crystal form and microstructure.The mechanical properties and the maehinability of this new ceramic were evaluated.Results: The color of the ceramic after sintering was oyster white and its surface was smooth.SEM images presented polycrystalline structure and the grain edge was clear with decreased porosities.The flexure strength, mierohardness and fracture toughness of the new ceramic reached 177.23±7.02MPa, 9.73±0.64 GPa and 3.93±0.58MPa · m1/2 respectively.The machinability of the material sintered at 700 degrees was good.Conclusion: The mechanical and esthetic properties of the new type of diatomite-based dental machinable ceramic were acceptable but the mechanical strength still needs to be enhanced.%目的:制备一种新型的牙科可切削硅藻土陶瓷材料,探讨其结构和性能的关系.方法:选取硅藻土为原料,通过添加纳米增韧剂制备陶瓷材料.采用X射线衍射仪分析陶瓷的晶相成分,扫描电镜观察陶瓷的显微结构,并测量材料的机械性能和切削性能.结果:硅藻土全瓷材料表面光滑,呈现乳白色;电镜下观察材料内部呈现致密多晶结构,晶界清晰,气孔较少;其三点弯曲强度(177.23±7.02)MPa,显微硬度(9.73±0.64)GPa,断裂韧性(3.93±0.58)MPa·m1/2.初烧结的陶瓷材料中烧结温度为700℃的切削性能较好.结论:该材料符合牙科可切削陶瓷材料的基本要求,但强度仍需进一步提高.

  11. An In Vivo Evaluation of the Fit of Zirconium-Oxide Based, Ceramic Single Crowns with Vertical and Horizontal Finish Line Preparations.

    Science.gov (United States)

    Vigolo, Paolo; Mutinelli, Sabrina; Biscaro, Leonello; Stellini, Edoardo

    2015-12-01

    Different types of tooth preparations influence the marginal precision of zirconium-oxide based ceramic single crowns. In this in vivo study, the marginal fits of zirconium-oxide based ceramic single crowns with vertical and horizontal finish lines were compared. Forty-six teeth were chosen in eight patients indicated for extraction for implant placement. CAD/CAM technology was used for the production of 46 zirconium-oxide-based ceramic single crowns: 23 teeth were prepared with vertical finishing lines, 23 with horizontal finishing lines. One operator accomplished all clinical procedures. The zirconia crowns were cemented with glass ionomer cement. The teeth were extracted 1 month later. Marginal gaps along vertical planes were measured for each crown, using a total of four landmarks for each tooth by means of a microscope at 50× magnification. On conclusion of microscopic assessment, ESEM evaluation was completed on all specimens. The comparison of the gap between the two types of preparation was performed with a nonparametric test (two-sample Wilcoxon rank-sum test) with a level of significance fixed at p finish line preparations, the median value of the gap was 35.45 μm (Iqr, 0.33); for the vertical finish line group, the median value of the gap was 35.44 μm (Iqr, 0.40). The difference between the two groups was not statistically significant (two-sample Wilcoxon rank-sum test, p = 0.0872). Within the limitations of this study, the gaps of the zirconium-oxide-based ceramic CAD/CAM crowns with vertical and horizontal finish line preparations were not different. © 2015 by the American College of Prosthodontists.

  12. Nano-Ceramic Coated Plastics

    Science.gov (United States)

    Cho, Junghyun

    2013-01-01

    Plastic products, due to their durability, safety, and low manufacturing cost, are now rapidly replacing cookware items traditionally made of glass and ceramics. Despite this trend, some still prefer relatively expensive and more fragile ceramic/glassware because plastics can deteriorate over time after exposure to foods, which can generate odors, bad appearance, and/or color change. Nano-ceramic coatings can eliminate these drawbacks while still retaining the advantages of the plastic, since the coating only alters the surface of the plastic. The surface coating adds functionality to the plastics such as self-cleaning and disinfectant capabilities that result from a photocatalytic effect of certain ceramic systems. These ceramic coatings can also provide non-stick surfaces and higher temperature capabilities for the base plastics without resorting to ceramic or glass materials. Titanium dioxide (TiO2) and zinc oxide (ZnO) are the candidates for a nano-ceramic coating to deposit on the plastics or plastic films used in cookware and kitchenware. Both are wide-bandgap semiconductors (3.0 to 3.2 eV for TiO2 and 3.2 to 3.3 eV for ZnO), so they exhibit a photocatalytic property under ultraviolet (UV) light. This will lead to decomposition of organic compounds. Decomposed products can be easily washed off by water, so the use of detergents will be minimal. High-crystalline film with large surface area for the reaction is essential to guarantee good photocatalytic performance of these oxides. Low-temperature processing (nano-ceramic coatings (TiO2, ZnO) on plastic materials (silicone, Teflon, PET, etc.) that can possess both photocatalytic oxide properties and flexible plastic properties. Processing cost is low and it does not require any expensive equipment investment. Processing can be scalable to current manufacturing infrastructure.

  13. Dielectric characterization of (1-x)PMN-xPT (x = 0.07 and 0.10) ceramics synthesized by an ethylene glycol-based soft chemical route.

    Science.gov (United States)

    Tailor, Hamel N; Bokov, Alexei A; Ye, Zuo-Guang

    2011-09-01

    Materials based on relaxor ferroelectrics have become one of the most important families of functional materials being explored for such applications as sensors/actuators, micro-electromechanical systems (MEMS), non-volatile random access memories, and high-energy-density capacitors. Fabrication of high-quality relaxor-based ceramics remains, however, a challenging task. In this work, a new soft chemical synthetic method for the preparation of the complex perovskite-based relaxor ferroelectric solid solutions, (1-x)Pb(Mg(1/3)Nb(2/3))O(3)-xPbTiO(3) was developed using ethylene glycol as the solvent. Ceramics with compositions of x = 0.07 and 0.10 were prepared and it was found that a 10% stoichiometric excess of Pb(2+) was required to compensate for lead oxide volatility at the high temperatures used for sintering. The ceramics produced by this method show excellent dielectric properties at room temperature, such as a high dielectric constant (~20 000) and low loss over a large temperatures range (tan δ < 0.01 between 20 and 200°C). The temperature dependence of the dielectric constant exhibits typical relaxor ferroelectric behavior, fitting a quadratic law which describes the high-temperature slope of ε'(T) peak. The frequency dispersion of the temperature of maximum permittivity satisfies the Vogel-Fulcher law.

  14. In vitro and in vivo evaluation of zinc-modified ca-si-based ceramic coating for bone implants.

    Directory of Open Access Journals (Sweden)

    Jiangming Yu

    Full Text Available The host response to calcium silicate ceramic coatings is not always favorable because of their high dissolution rates, leading to high pH within the surrounding physiological environment. Recently, a zinc-incorporated calcium silicate-based ceramic Ca2ZnSi2O7 coating, developed on a Ti-6Al-4V substrate using plasma-spray technology, was found to exhibit improved chemical stability and biocompatibility. This study aimed to investigate and compare the in vitro response of osteoblastic MC3T3-E1 cells cultured on Ca2ZnSi2O7 coating, CaSiO3 coating, and uncoated Ti-6Al-4V titanium control at cellular and molecular level. Our results showed Ca2ZnSi2O7 coating enhanced MC3T3-E1 cell attachment, proliferation, and differentiation compared to CaSiO3 coating and control. In addition, Ca2ZnSi2O7 coating increased mRNA levels of osteoblast-related genes (alkaline phosphatase, procollagen α1(I, osteocalcin, insulin-like growth factor-I (IGF-I, and transforming growth factor-β1 (TGF-β1. The in vivo osteoconductive properties of Ca2ZnSi2O7 coating, compared to CaSiO3 coating and control, was investigated using a rabbit femur defect model. Histological and histomorphometrical analysis demonstrated new bone formation in direct contact with the Ca2ZnSi2O7 coating surface in absence of fibrous tissue and higher bone-implant contact rate (BIC in the Ca2ZnSi2O7 coating group, indicating better biocompatibility and faster osseointegration than CaSiO3 coated and control implants. These results indicate Ca2ZnSi2O7 coated implants have applications in bone tissue regeneration, since they are biocompatible and able to osseointegrate with host bone.

  15. Effect of phase inversion on microporous structure development of Al{sub 2}O{sub 3}/poly(vinylidene fluoride-hexafluoropropylene)-based ceramic composite separators for lithium-ion batteries

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Hyun-Seok; Lee, Sang-Young [Department of Chemical Engineering, Kangwon National University, Hyoja2-dong, Chuncheon, Kangwondo 200-701 (Korea); Kim, Dong-Won [Department of Chemical Engineering, Hanyang University, Seoul 133-791 (Korea); Jeong, Yeon Uk [School of Materials Science and Engineering, Kyungpook National University, Daegu 702-701 (Korea)

    2010-09-15

    To improve the thermal shrinkage of the separators that are essential to securing the electrical isolation between electrodes in lithium-ion batteries, we develop a new separator based on a ceramic composite membrane. Introduction of microporous, ceramic coating layers onto both sides of a polyethylene (PE) separator allows such a progress. The ceramic coating layers consist of nano-sized alumina (Al{sub 2}O{sub 3}) powders and polymeric binders (PVdF-HFP). The microporous structure of the ceramic coating layers is observed to be crucial to governing the thermal shrinkage as well as the ionic transport of the ceramic composite separators. This microporous structure is determined by controlling the phase inversion, more specifically, nonsolvent (water) contents in the coating solutions. To provide a theoretical basis for this approach, a pre-investigation on the phase diagram for a ternary mixture comprising PVdF-HFP, acetone, and water is conducted. On the basis of this observation, the effect of phase inversion on the morphology and air permeability (i.e. Gurley value) of ceramic coating layers is systematically discussed. In addition, to explore the application of ceramic composite separators to lithium-ion batteries, the influence of the structural change in the coating layers on the thermal shrinkage and electrochemical performance of the separators is quantitatively identified. (author)

  16. Micro-power generator supplying source for integrated circuit chip based on Pb(Sn,Zr,Ti)O3 ferroelectric ceramic

    Science.gov (United States)

    Zhang, Zhenhai; Cui, Zhanzhong; Yan, Jinglong; Li, Kejie

    2011-04-01

    We have demonstrated both experimentally and theoretically that a tin-modified and niobium-modified lead zirconate titanate (Pb(Sn,Zr,Ti)O3) ferroelectric generator system can function as a micro-power supplying source for integrated circuit (IC) chip of separate nonelectric impulse input shock tube digital delay detonator. The ferroelectric ceramic phase transition under transverse shock wave compression can charge an external storage capacitor. The ferroelectric ceramic micro-pulsed-power system is capable of generating low output voltage pulses with an amplitude of 54.2 V and with transferred energy of 1.73 mJ, ultimately supplying an IC chip with micro-power. This work presents the methodology for theoretical analysis and experimental operation of the ferroelectric generator. Theoretical calculations are conducted based on circuit analysis law and principles of dynamic high pressure and shock wave physics. The experimental results were in good agreement with the theoretical analysis.

  17. Microstructure and Electrical Properties of Er2O3-Doped ZnO-Based Varistor Ceramics Prepared by High-Energy Ball Milling

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The microstructure, electrical properties and density of ZnO-based varistor ceramics with different Er2O3 content prepared by high-energy ball milling (HEBM) and sintered at 800 ℃ were investigated. With increasing Er2O3 content, the ZnO grain size decreases due to the Er-rich phases inhibiting grain growth;and nonlinear coefficient (α) decreases because of the decrease of barrier height (φB). The breakdown voltage (Eb) and density increase, whereas leakage current (IL) decreases with increasing Er2O3 content. The barrier height (φB), donor concentration (Nd), density of interface states (Ns) decrease and barrier width (ω) increases with increasing Er2O3 content due to acceptor effect of Er2O3 in varistor ceramics.

  18. Synthesis and photoluminescence properties of Eu2+ activated CaO ceramic powders for near-ultraviolet chip based white light emitting diodes

    Science.gov (United States)

    Hao, Zhendong; Wang, Ying; Zhang, Liangliang; Pan, Guohui; Zhang, Xia; Wu, Huajun; Luo, Yongshi; Zhang, Jiahua

    2017-09-01

    In this paper, we synthesized series of Eu2+ activated CaO ceramic powders by conventional solid state reaction. Using NH4Cl as a reducing additives, the Eu3+ has been successfully reduced to Eu2+. An intense blue emission peaked at 460 nm from Eu2+ was observed. The luminescent intensity of the doping-optimized CaO:Eu2+ sample can be as high as 106% of commercial BAM blue phosphor under 400 nm near-ultraviolet (NUV) excitation. The effect of Eu2+ and NH4Cl contents on photoluminescence properties and crystal phase formation have been investigated, respectively. The thermal stable property which is an important performance for LED application has also been measured. The emission intensity at 120 °C can maintain 94% of that at room temperature. Our results suggest that CaO: Eu2+ ceramic powder could be used as a promising blue emitting phosphor for NUV chip based white LEDs.

  19. Synthesis and Characterizations of Novel Ca-Mg-Ti-Fe-Oxides Based Ceramic Nanocrystals and Flexible Film of Polydimethylsiloxane Composite with Improved Mechanical and Dielectric Properties for Sensors

    Science.gov (United States)

    Tripathy, Ashis; Pramanik, Sumit; Manna, Ayan; Azrin Shah, Nabila Farhana; Shasmin, Hanie Nadia; Radzi, Zamri; Abu Osman, Noor Azuan

    2016-01-01

    Armalcolite, a rare ceramic mineral and normally found in the lunar earth, was synthesized by solid-state step-sintering. The in situ phase-changed novel ceramic nanocrystals of Ca-Mg-Ti-Fe based oxide (CMTFOx), their chemical reactions and bonding with polydimethylsiloxane (PDMS) were determined by X-ray diffraction, infrared spectroscopy, and microscopy. Water absorption of all the CMTFOx was high. The lower dielectric loss tangent value (0.155 at 1 MHz) was obtained for the ceramic sintered at 1050 °C (S1050) and it became lowest for the S1050/PDMS nanocomposite (0.002 at 1 MHz) film, which was made by spin coating at 3000 rpm. The excellent flexibility (static modulus ≈ 0.27 MPa and elongation > 90%), viscoelastic property (tanδ = E″/E′: 0.225) and glass transition temperature (Tg: −58.5 °C) were obtained for S1050/PDMS film. Parallel-plate capacitive and flexible resistive humidity sensors have been developed successfully. The best sensing performance of the present S1050 (3000%) and its flexible S1050/PDMS composite film (306%) based humidity sensors was found to be at 100 Hz, better than conventional materials. PMID:26927116

  20. Synthesis and Characterizations of Novel Ca-Mg-Ti-Fe-Oxides Based Ceramic Nanocrystals and Flexible Film of Polydimethylsiloxane Composite with Improved Mechanical and Dielectric Properties for Sensors

    Directory of Open Access Journals (Sweden)

    Ashis Tripathy

    2016-02-01

    Full Text Available Armalcolite, a rare ceramic mineral and normally found in the lunar earth, was synthesized by solid-state step-sintering. The in situ phase-changed novel ceramic nanocrystals of Ca-Mg-Ti-Fe based oxide (CMTFOx, their chemical reactions and bonding with polydimethylsiloxane (PDMS were determined by X-ray diffraction, infrared spectroscopy, and microscopy. Water absorption of all the CMTFOx was high. The lower dielectric loss tangent value (0.155 at 1 MHz was obtained for the ceramic sintered at 1050 °C (S1050 and it became lowest for the S1050/PDMS nanocomposite (0.002 at 1 MHz film, which was made by spin coating at 3000 rpm. The excellent flexibility (static modulus ≈ 0.27 MPa and elongation > 90%, viscoelastic property (tanδ = E″/E′: 0.225 and glass transition temperature (Tg: −58.5 °C were obtained for S1050/PDMS film. Parallel-plate capacitive and flexible resistive humidity sensors have been developed successfully. The best sensing performance of the present S1050 (3000% and its flexible S1050/PDMS composite film (306% based humidity sensors was found to be at 100 Hz, better than conventional materials.

  1. Novel Water Treatment Processes Based on Hybrid Membrane-Ozonation Systems: A Novel Ceramic Membrane Contactor for Bubbleless Ozonation of Emerging Micropollutants

    Directory of Open Access Journals (Sweden)

    Stylianos K. Stylianou

    2015-01-01

    Full Text Available The aim of this study is the presentation of novel water treatment systems based on ozonation combined with ceramic membranes for the treatment of refractory organic compounds found in natural water sources such as groundwater. This includes, firstly, a short review of possible membrane based hybrid processes for water treatment from various sources. Several practical and theoretical aspects for the application of hybrid membrane-ozonation systems are discussed, along with theoretical background regarding the transformation of target organic pollutants by ozone. Next, a novel ceramic membrane contactor, bringing into contact the gas phase (ozone and water phase without the creation of bubbles (bubbleless ozonation, is presented. Experimental data showing the membrane contactor efficiency for oxidation of atrazine, endosulfan, and methyl tert-butyl ether (MTBE are shown and discussed. Almost complete endosulfan degradation was achieved with the use of the ceramic contactor, whereas atrazine degradation higher than 50% could not be achieved even after 60 min of reaction time. Single ozonation of water containing MTBE could not result in a significant MTBE degradation. MTBE mineralization by O3/H2O2 combination increased at higher pH values and O3/H2O2 molar ratio of 0.2 reaching a maximum of around 65%.

  2. Influence of CaZrO3 on dielectric properties and microstructures of BaTiO3-based X8R ceramics

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The influences of CaZrO3 on the dielectric properties and microstructures of BaTiO3 (BT)-based ceramics have been investigated. The experiment results showed that the dielectric constant at room temperature increased with the addition of CaZrO3 in the range of 0―3.0 mol%, which could be explained by the growth of BT grains. XRD analysis revealed that the tetragonality declined as CaZrO3 concentration in-creased. XRD patterns of BT ceramics with different amounts of CaZrO3 doping were analyzed by a recently developed procedure-materials analysis using diffrac-tion (MAUD), which was based on the Rietveld method combined with Fourier analysis. The results depicted that the high temperature peak of tempera-ture-capacitance characteristics (TCC) was largely dependent on the micro-strain of samples. Furthermore, more CaZrO3 doping resulted in lower porosity and higher density. It was revealed that proper usage of CaZrO3 could improve the di-electric properties significantly, which was benefit to develop X8R multi-layer ce-ramic capacitors.

  3. Continuous flow analytical microsystems based on low-temperature co-fired ceramic technology. Integrated potentiometric detection based on solvent polymeric ion-selective electrodes.

    Science.gov (United States)

    Ibanez-Garcia, Nuria; Mercader, Manel Bautista; Mendes da Rocha, Zaira; Seabra, Carlos Antonio; Góngora-Rubio, Mario Ricardo; Chamarro, Julian Alonso

    2006-05-01

    In this paper, the low-temperature co-fired ceramics (LTCC) technology, which has been commonly used for electronic applications, is presented as a useful alternative to construct continuous flow analytical microsystems. This technology enables not only the fabrication of complex three-dimensional structures rapidly and at a realistic cost but also the integration of the elements needed to carry out a whole analytical process, such as pretreatment steps, mixers, and detection systems. In this work, a simple and general procedure for the integration of ion-selective electrodes based on liquid ion exchanger is proposed and illustrated by using ammonium- and nitrate-selective membranes. Additionally, a screen-printed reference electrode was easily incorporated into the microfluidic LTCC structure allowing a complete on-chip integration of the potentiometric detection. Analytical features of the proposed systems are presented.

  4. Glass-ceramic coating material for the CO2 laser based sintering of thin films as caries and erosion protection.

    Science.gov (United States)

    Bilandžić, Marin Dean; Wollgarten, Susanne; Stollenwerk, Jochen; Poprawe, Reinhart; Esteves-Oliveira, Marcella; Fischer, Horst

    2017-09-01

    The established method of fissure-sealing using polymeric coating materials exhibits limitations on the long-term. Here, we present a novel technique with the potential to protect susceptible teeth against caries and erosion. We hypothesized that a tailored glass-ceramic material could be sprayed onto enamel-like substrates to create superior adhesion properties after sintering by a CO2 laser beam. A powdered dental glass-ceramic material from the system SiO2-Na2O-K2O-CaO-Al2O3-MgO was adjusted with individual properties suitable for a spray coating process. The material was characterized using X-ray fluorescence analysis (XRF), heating microscopy, dilatometry, scanning electron microscopy (SEM), grain size analysis, biaxial flexural strength measurements, fourier transform infrared spectroscopy (FTIR), and gas pycnometry. Three different groups of samples (each n=10) where prepared: Group A, powder pressed glass-ceramic coating material; Group B, sintered hydroxyapatite specimens; and Group C, enamel specimens (prepared from bovine teeth). Group B and C where spray coated with glass-ceramic powder. All specimens were heat treated using a CO2 laser beam process. Cross-sections of the laser-sintered specimens were analyzed using laser scanning microscopy (LSM), energy dispersive X-ray analysis (EDX), and SEM. The developed glass-ceramic material (grain size d50=13.1mm, coefficient of thermal expansion (CTE)=13.310(-6)/K) could be spray coated on all tested substrates (mean thickness=160μm). FTIR analysis confirmed an absorption of the laser energy up to 95%. The powdered glass-ceramic material was successfully densely sintered in all sample groups. The coating interface investigation by SEM and EDX proved atomic diffusion and adhesion of the glass-ceramic material to hydroxyapatite and to dental enamel. A glass-ceramic material with suitable absorption properties was successfully sprayed and laser-sintered in thin films on hydroxyapatite as well as on bovine enamel

  5. Effects of neutron irradiation on glass ceramics as pressure-less joining materials for SiC based components for nuclear applications

    Energy Technology Data Exchange (ETDEWEB)

    Ferraris, M., E-mail: monica.ferraris@polito.it [Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, I-10129 Torino (Italy); Casalegno, V.; Rizzo, S.; Salvo, M. [Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, I-10129 Torino (Italy); Van Staveren, T.O. [NRG (Nuclear Research and Consultancy Group) Petten (Netherlands); Matejicek, J. [Institute of Plasma Physics, Prague (Czech Republic)

    2012-10-15

    This paper reports on the microstructure and properties of two glass-ceramics based on SiO{sub 2}-Al{sub 2}O{sub 3}-MgO (SAMg) and SiO{sub 2}-Al{sub 2}O{sub 3}-Y{sub 2}O{sub 3} (SAY), which have been designed to be used as pressure-less low activation joining materials for SiC/SiC and SiC based components for nuclear applications. Glass-ceramic pellets (SAY and SAMg) were irradiated for approximately 1 year in the reactor core of the LVR-15 research reactor at Nuclear Research Institute Rez, Czech Republic, at about 50 Degree-Sign C, 6.92 Multiplication-Sign 10{sup 24} n/m{sup 2} (E > 1 MeV, about 1 dpa in steel); SiC/SiC composites joined by SAY were irradiated about 1 year at High Flux Reactor (HFR), Petten, The Netherlands, 550 Degree-Sign C, 9-11 Multiplication-Sign 10{sup 24} n/m{sup 2} (E > 1 MeV, about 1.4-1.8 dpa in C), 600 Degree-Sign C, 16-22 Multiplication-Sign 10{sup 24} n/m{sup 2} (E > 1 MeV, about 2.6-3.3 dpa in C) and 820 Degree-Sign C 31-32 Multiplication-Sign 10{sup 24} n/m{sup 2}(E > 1 MeV, about 5 dpa in C). Optical microscopy with image analysis and scanning electron microscopy (SEM) with X-ray microanalysis (EDS) were used to investigate the glass-ceramics morphology and composition, showing a remarkable similarity before and after neutron irradiation for both glass-ceramics. Comparison of bending strength for irradiated and non-irradiated SAY joined SiC/SiC indicate that the mechanical strength is unaffected by irradiation at these conditions.

  6. Ceramic technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1991-07-01

    Significant accomplishments in fabricating ceramic components for advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and database and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. This project is managed by ORNL for the Office of Transportation Technologies, Office of Transportation Materials, and is closely coordinated with complementary ceramics tasks funded by other DOE offices, NASA, DOD, and industry.

  7. Studies and Properties of Ceramics with High Thermal Conductivity

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The sintering technology of the AlN ceramics power were discussed. It is discussed that the compound sintering aids is consistent with the enhancement of the the thermal conductivity of AlN ceramics, and sintering technics is helped to the improvement of density. It is analyzed how to sinter machinable AlN ceramics with high thermal conductivity. And the microstructure of compound ceramics based on AlN was studied.

  8. Shock wave fabricated ceramic-metal nozzles

    NARCIS (Netherlands)

    Carton, E.P.; Stuivinga, M.E.C.; Keizers, H.L.J.; Verbeek, H.J.; Put, P.J. van der

    1999-01-01

    Shock compaction was used in the fabrication of high temperature ceramic-based materials. The materials' development was geared towards the fabrication of nozzles for rocket engines using solid propellants, for which the following metal-ceramic (cermet) materials were fabricated and tested: B4C-Ti (

  9. Shock wave fabricated ceramic-metal nozzles

    NARCIS (Netherlands)

    Carton, E.P.; Stuivinga, M.E.C.; Keizers, H.L.J.; Verbeek, H.J.; Put, P.J. van der

    1999-01-01

    Shock compaction was used in the fabrication of high temperature ceramic-based materials. The materials' development was geared towards the fabrication of nozzles for rocket engines using solid propellants, for which the following metal-ceramic (cermet) materials were fabricated and tested: B4C-Ti

  10. Investigation of mechanical properties based on grain growth and microstructure evolution of alumina ceramics during two step sintering process

    Science.gov (United States)

    Khan, U. A.; Hussain, A.; Shah, M.; Shuaib, M.; Qayyum, F.

    2016-08-01

    Alumina ceramics having small grain size and high density yield good mechanical properties, which are required in most mechanical applications. Two Step Sintering (TSS) is used to develop dense alumina ceramics. In this research work the effect of sintering temperatures on microstructure and density of the alumina specimens developed by using TSS has been investigated. It has been observed that TSS is more efficient in controlling grain growth and increasing the density as compared to One Step Sintering (OSS) of alumina. Scanning electron micrographs of sintered alumina specimens have been compared. It has been observed that TSS proves to be a better technique for increasing density and controlling grain growth of alumina ceramics than OSS. More relative density, hardness, fracture toughness and small grain size was achieved by using TSS over OSS technique.

  11. Electronic ceramics based on polycrystalline SnO2, TiO2 and (Sn xTi1-xO2 solid solution

    Directory of Open Access Journals (Sweden)

    Paulo Roberto Bueno

    2006-09-01

    Full Text Available In the present text we discuss on electronic properties arising from polycrystalline semiconductor ceramics of SnO2, TiO2 and (Sn xTi1-xO2 solid solution rutile-type structure. This is intended to be a short overview of the most recent papers in this area. One of the most important content discussed in this text is based on sinterability of these polycrystalline ceramics, which depends on the target application used to project porous or highly dense microstructure. The majority of discussion is focused in two main applications: varistor and sensor. In both applications there are similarities involved in the control of the sensor and varistor properties, which can mainly ascribed to the grain boundary structure and composition. The similarities found are consistently explained by the fact that all of these n-type semicondutor ceramics have the tendency to establish a grain boundary region with a "p-type semiconductor nature" (due to metal transition atoms segregated at the grain boundary region and then favors negative charged species to adsorb and enrich this region. This configuration enables electrons to become localized on the surfaces, giving rise to a negative surface and, as a result, electron depletion layers are formed, acting as potential barriers which control the properties of the mentioned devices.

  12. Electric field-induced phase transitions and composition-driven nanodomains in rhombohedral-tetragonal potassium-sodium niobate-based ceramics

    KAUST Repository

    Lv, Xiang

    2017-08-07

    The mechanisms behind the high piezoelectricity of (K,Na)NbO3-based lead-free ceramics were investigated, including electric field-induced phase transitions and composition-driven nanodomains. The construction of a rhombohedral-tetragonal (R-T) phase boundary, confirmed using several advanced techniques, allowed a large piezoelectric constant (d33) of 450 ± 5 pC/N to be obtained in (1-x)K0.4Na0.6Nb0.945Sb0.055O3-xBi0.5Na0.5(Hf1-ySny)O3 (0 ≤ x ≤ 0.06 and 0 ≤ y ≤ 0.5) ceramics possessing an ultralow ΔUT-R of 7.4 meV. More importantly, the existence of an intermediate phase, i.e., the electric-induced phase (EIP), bridging the rhombohedral R [Ps//(111)] and tetragonal T [Ps//(001)] phases during the polarization rotation was demonstrated. Striped nanodomains (∼40 nm) that easily responded to external stimulation were also observed in the ceramics with an R-T phase. Thus, the enhanced piezoelectric properties originated from EIP and the striped nanodomains.

  13. A practice-based clinical evaluation of the survival and success of metal-ceramic and zirconia molar crowns: 5-year results.

    Science.gov (United States)

    Rinke, S; Kramer, K; Bürgers, R; Roediger, M

    2016-02-01

    This practice-based study evaluates the survival and success of conventionally luted metal-ceramic and zirconia molar crowns fabricated by using a prolonged cooling period for the veneering porcelain. Fifty-three patients were treated from 07/2008 to 07/2009 with either metal-ceramic crowns (MCC) or zirconia crowns (ZC). Forty-five patients (26 female) with 91 restorations (obser-vational period: 64.0 ± 4.8 months) participated in a clinical follow-up examination and were included in the study. Estimated cumulative survival (ECSv), success (ECSc) and veneering ceramic success (ECVCSc) were calculated (Kaplan-Meier) and analysed by the crown fabrication technique and the position of the restoration (Cox regression model) (P crowns placed on tooth-neighboured abutments (n = 47), (5-year VCF-rate: 4.3%). In the present study, zirconia molar crowns demonstrated a 5-year ECSv, ECSc and ECVCSc comparable to MCCs. Irrespective of the fabrication technique, crowns on terminal abutments bear a significantly increased risk for VCFs. Clinical investigations with an increased number of restorations are needed.

  14. Thermal-stress analysis of ceramic laminate veneer restorations with different incisal preparations using micro-computed tomography-based 3D finite element models.

    Science.gov (United States)

    Celebi, Alper Tunga; Icer, Esra; Eren, Meltem Mert; Baykasoglu, Cengiz; Mugan, Ata; Yildiz, Esra

    2017-11-01

    Main objective of this study is to investigate the thermal behavior of ceramic laminate veneer restorations of the maxillary central incisor with different incisal preparations such as butt joint and palatinal chamfer using finite element method. In addition, it is also aimed to understand the effect of different thermal loads which simulates hot and cold liquid imbibing in the mouth. Three-dimensional solid models of the sound tooth and prepared veneer restorations were obtained using micro-computed tomography images. Each ceramic veneer restoration was made up of ceramic, luting resin cement and adhesive layer which were generated based on the scanned images using computer-aided design software. Our solid model also included the remaining dental tissues such as periodontal ligament and surrounding cortical and spongy bones. Time-dependent linear thermal analyses were carried out to compare temperature changes and stress distributions of the sound and restored tooth models. The liquid is firstly in contact with the crown area where the maximum stresses were obtained. For the restorations, stresses on palatinal surfaces were found larger than buccal surfaces. Through interior tissues, the effect of thermal load diminished and smaller stress distributions were obtained near pulp and root-dentin regions. We found that the palatinal chamfer restoration presents comparatively larger stresses than the butt joint preparation. In addition, cold thermal loading showed larger temperature changes and stress distributions than those of hot thermal loading independent from the restoration technique. Copyright © 2017 Elsevier Ltd. All rights reserved.

  15. Transmission of Er:YAG laser through different dental ceramics.

    Science.gov (United States)

    Sari, Tugrul; Tuncel, Ilkin; Usumez, Aslihan; Gutknecht, Norbert

    2014-01-01

    The aim of this study was to determine the erbium-doped yttrium aluminum garnet (Er:YAG) laser transmission ratio through different dental ceramics with different thicknesses. Laser debonding procedure of adhesively luted all-ceramic restorations is based on the transmission of laser energy through the ceramic and the ablation of resin cement, because of the transmitted laser energy. Five different dental ceramics were evaluated in this study: sintered zirconium-oxide core ceramic, monolithic zirconium-oxide ceramic, feldspathic ceramic, leucite-reinforced glass ceramic, and lithium disilicate-reinforced glass ceramic. Two ceramic discs with different thicknesses (0.5 and 1 mm) were fabricated for each group. Ceramic discs were placed between the sensor membrane of the laser power meter and the tip of the contact handpiece of an Er:YAG laser device with the aid of a custom- made acrylic holder. The transmission ratio of Er:YAG laser energy (500 mJ, 2 Hz, 1 W, 1000 μs) through different ceramic discs was measured with the power meter. Ten measurements were made for each group and the results were analyzed with two way analysis of variance (ANOVA) and Tukey honestly significant difference (HSD) tests. The highest transmission ratio was determined for lithium disilicate-reinforced ceramic with 0.5 mm thickness (88%) and the lowest was determined for feldspathic ceramic with 1 mm thickness (44%). The differences among the different ceramics and between the different thicknesses were significant (pCeramic type and thickness should be taken into consideration to adjust the laser irradiation parameters during laser debonding of adhesively luted all-ceramic restorations.

  16. An Experiment to Explain Depth of Cut Notch Wear of Ceramic Tools in Ni- based Super-alloy Machining

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Inconel 718, a high temperature alloy, is extensive ly used in aircraft, gas engines and nuclear-power plants. It is generally known that the life of ceramic cutting tools in machining Inconel 718 is often restric ted by depth-of-cut (DOC) notch wear. In view of the number of various factors involved and the variety of tool materi als and cutting conditions available, the analysis of the DOC notch wear is very difficult. According to previous work concerning the DOC notch wear of ceramics tools, some A...

  17. Corrosion resistance of the soldering joint of post-soldering of palladium-based metal-ceramic alloys.

    Science.gov (United States)

    Kawada, E; Sakurai, Y; Oda, Y

    1997-05-01

    To evaluate the corrosion resistance of post soldering of metal-ceramic alloys, four commercially available palladium-system metal-ceramic alloys (Pd-Cu, Pd-Ni, Pd-Ag, and Pd-Sb systems) and two types of solder (12 k gold solder and 16 k gold solder) with different compositions and melting points were used. The corrosion resistance of the soldered joint was evaluated by anodic polarization. The electrochemical characteristics of soldered surface were measured using electrochemical equipment. Declines in corrosion resistance were not detectable with Pd-Cu, Pd-Ag and Pd-Sb types, but break down at low potential occurred with Pd-Ni type.

  18. Methods of Si based ceramic components volatilization control in a gas turbine engine

    Science.gov (United States)

    Garcia-Crespo, Andres Jose; Delvaux, John; Dion Ouellet, Noemie

    2016-09-06

    A method of controlling volatilization of silicon based components in a gas turbine engine includes measuring, estimating and/or predicting a variable related to operation of the gas turbine engine; correlating the variable to determine an amount of silicon to control volatilization of the silicon based components in the gas turbine engine; and injecting silicon into the gas turbine engine to control volatilization of the silicon based components. A gas turbine with a compressor, combustion system, turbine section and silicon injection system may be controlled by a controller that implements the control method.

  19. Physics-based Modeling of Foreign Object Damage in Ceramic Matrix Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — In this Phase I SBIR, Firehole Technologies will develop proof-of-concept modeling framework for a multiscale physics-based modeling tool for predicting foreign...

  20. OptoCeramic-Based High Speed Fiber Multiplexer for Multimode Fiber Project

    Data.gov (United States)

    National Aeronautics and Space Administration — A fiber-based fixed-array laser transmitter can be combined with a fiber-arrayed detector to create the next-generation NASA array LIDAR systems. High speed optical...

  1. Reliability Modeling Development and Its Applications for Ceramic Capacitors with Base-Metal Electrodes (BMEs)

    Science.gov (United States)

    Liu, Donhang

    2014-01-01

    This presentation includes a summary of NEPP-funded deliverables for the Base-Metal Electrodes (BMEs) capacitor task, development of a general reliability model for BME capacitors, and a summary and future work.

  2. Randomized, controlled clinical trial of bilayer ceramic and metal-ceramic crown performance.

    Science.gov (United States)

    Esquivel-Upshaw, Josephine; Rose, William; Oliveira, Erica; Yang, Mark; Clark, Arthur E; Anusavice, Kenneth

    2013-04-01

    Analyzing the clinical performance of restorative materials is important, as there is an expectation that these materials and procedures will restore teeth and do no harm. The objective of this research study was to characterize the clinical performance of metal-ceramic crowns, core ceramic crowns, and core ceramic/veneer ceramic crowns based on 11 clinical criteria. An IRB-approved, randomized, controlled clinical trial was conducted as a single-blind pilot study. The following three types of full crowns were fabricated: (1) metal-ceramic crown (MC) made from a Pd-Au-Ag-Sn-In alloy (Argedent 62) and a glass-ceramic veneer (IPS d.SIGN veneer); (2) non-veneered (glazed) lithium disilicate glass-ceramic crown (LDC) (IPS e.max Press core and e.max Ceram Glaze); and (3) veneered lithia disilicate glass-ceramic crown (LDC/V) with glass-ceramic veneer (IPS Empress 2 core and IPS Eris). Single-unit crowns were randomly assigned. Patients were recalled for each of 3 years and were evaluated by two calibrated clinicians. Thirty-six crowns were placed in 31 patients. A total of 12 crowns of each of the three crown types were studied. Eleven criteria were evaluated: tissue health, marginal integrity, secondary caries, proximal contact, anatomic contour, occlusion, surface texture, cracks/chips (fractures), color match, tooth sensitivity, and wear (of crowns and opposing enamel). Numerical rankings ranged from 1 to 4, with 4 being excellent, and 1 indicating a need for immediate replacement. Statistical analysis of the numerical rankings was performed using a Fisher's exact test. There was no statistically significant difference between performance of the core ceramic crowns and the two veneered crowns at year 1 and year 2 (p > 0.05). All crowns were rated either as excellent or good for each of the clinical criteria; however, between years 2 and 3, gradual roughening of the occlusal surface occurred in some of the ceramic-ceramic crowns, possibly caused by dissolution and

  3. Randomized, Controlled Clinical Trial of Bilayer Ceramic and Metal-Ceramic Crown Performance

    Science.gov (United States)

    Esquivel-Upshaw, Josephine; Rose, William; Oliveira, Erica; Yang, Mark; Clark, Arthur E.; Anusavice, Kenneth

    2013-01-01

    Purpose Analyzing the clinical performance of restorative materials is important, as there is an expectation that these materials and procedures will restore teeth and do no harm. The objective of this research study was to characterize the clinical performance of metal-ceramic crowns, core ceramic crowns, and core ceramic/veneer ceramic crowns based on 11 clinical criteria. Materials and Methods An IRB-approved, randomized, controlled clinical trial was conducted as a single-blind pilot study. The following three types of full crowns were fabricated: (1) metal-ceramic crown (MC) made from a Pd-Au-Ag-Sn-In alloy (Argedent 62) and a glass-ceramic veneer (IPS d.SIGN veneer); (2) non-veneered (glazed) lithium disilicate glass-ceramic crown (LDC) (IPS e.max Press core and e.max Ceram Glaze); and (3) veneered lithia disilicate glass-ceramic crown (LDC/V) with glass-ceramic veneer (IPS Empress 2 core and IPS Eris). Single-unit crowns were randomly assigned. Patients were recalled for each of 3 years and were evaluated by two calibrated clinicians. Thirty-six crowns were placed in 31 patients. A total of 12 crowns of each of the three crown types were studied. Eleven criteria were evaluated: tissue health, marginal integrity, secondary caries, proximal contact, anatomic contour, occlusion, surface texture, cracks/chips (fractures), color match, tooth sensitivity, and wear (of crowns and opposing enamel). Numerical rankings ranged from 1 to 4, with 4 being excellent, and 1 indicating a need for immediate replacement. Statistical analysis of the numerical rankings was performed using a Fisher’s exact test. Results There was no statistically significant difference between performance of the core ceramic crowns and the two veneered crowns at year 1 and year 2 (p > 0.05). All crowns were rated either as excellent or good for each of the clinical criteria; however, between years 2 and 3, gradual roughening of the occlusal surface occurred in some of the ceramic-ceramic crowns

  4. A fractographic study of clinically retrieved zirconia–ceramic and metal–ceramic fixed dental prostheses

    Science.gov (United States)

    Pang, Zhen; Chughtai, Asima; Sailer, Irena; Zhang, Yu

    2015-01-01

    Objectives A recent 3-year randomized controlled trial (RCT) of tooth supported three- to five-unit zirconia–ceramic and metal–ceramic posterior fixed dental prostheses (FDPs) revealed that veneer chipping and fracture in zirconia–ceramic systems occurred more frequently than those in metal–ceramic systems [1]. This study seeks to elucidate the underlying mechanisms responsible for the fracture phenomena observed in this RCT using a descriptive fractographic analysis. Methods Vinyl-polysiloxane impressions of 12 zirconia–ceramic and 6 metal–ceramic FDPs with veneer fractures were taken from the patients at the end of a mean observation of 40.3 ± 2.8 months. Epoxy replicas were produced from these impressions [1]. All replicas were gold coated, and inspected under the optical microscope and scanning electron microscope (SEM) for descriptive fractography. Results Among the 12 zirconia–ceramic FDPs, 2 had small chippings, 9 had large chippings, and 1 exhibited delamination. Out of 6 metal–ceramic FDPs, 5 had small chippings and 1 had large chipping. Descriptive fractographic analysis based on SEM observations revealed that fracture initiated from the wear facet at the occlusal surface in all cases, irrespective of the type of restoration. Significance Zirconia–ceramic and metal–ceramic FDPs all fractured from microcracks that emanated from occlusal wear facets. The relatively low fracture toughness and high residual tensile stress in porcelain veneer of zirconia restorations may contribute to the higher chipping rate and larger chip size in zirconia–ceramic FDPs relative to their metal–ceramic counterparts. The low veneer/core interfacial fracture energy of porcelain-veneered zirconia may result in the occurrence of delamination in zirconia–ceramic FDPs. PMID:26233469

  5. Nonohmic behavior of SnO2.MnO2-based ceramics

    Directory of Open Access Journals (Sweden)

    Marcelo O. Orlandi

    2003-06-01

    Full Text Available The present paper describes the nonohmic behavior of the SnO2.MnO-based system and analyzes the influence of the sintering time and the Nb2O5 concentration on this system's electrical properties. A nonlinear coefficient of ~7 was obtained for a 0.2 mol%-doped Nb2O5 composition, which is comparable to other values reported in the literature for the ternary SnO2-based systems. A recent barrier formation model proposed in the literature to explain the nonlinear electrical behavior of SnO2-based systems is used to clarify the role of the MnO constituent in the formation of the barrier, taking into account the influence of segregated atoms, precipitated phase and oxygen species in the grain boundary region.

  6. Evaluation of failure characteristics and bond strength after ceramic and polycarbonate bracket debonding : effect of bracket base silanization

    NARCIS (Netherlands)

    Ozcan, M.; Finnema, K.; Ybema, A.

    2008-01-01

    The objectives of this study were to evaluate the effect of silanization on the failure type and shear-peel bond strength (SBS) of ceramic and polycarbonate brackets, and to determine the type of failure when debonded with either a universal testing machine or orthodontic pliers. Silanized and non-s

  7. Crystallization evolution, microstructure and properties of sewage sludge-based glass-ceramics prepared by microwave heating.

    Science.gov (United States)

    Tian, Yu; Zuo, Wei; Chen, Dongdong

    2011-11-30

    A Microwave Melting Reactor (MMR) was designed in this study which improved the microwave adsorption of sewage sludge to prepare glass-ceramics. Differential scanning calorimetry (DSC), X-ray diffraction (XRD), and scanning electron microscopy (SEM) were used for the study of crystallization behavior and microstructure of the developed glass-ceramics. DSC and XRD analysis revealed that crystallization of the nucleated specimen in the region of 900-1000°C resulted in the formation of two crystalline phases: anorthite and wollastonite. When the crystallization temperature increased from 900 to 1000°C, the tetragonal wollastonite grains were subjected to tensile microstresses, causing the cracking of crystal. Al ions substituted partially Si ions and occupied tetrahedral sites, giving rise to the formation of anorthite. The relationship between microwave irradiation and crystal growth was studied and the result indicated that the microwave selective heating suppressed the crystal growth, giving apparent improvements in the properties of the glass-ceramics. The glass-ceramics products exhibited bending strength of 86.5-93.4 MPa, Vickers microhardness of 6.12-6.54 GPa and thermal expansion coefficient of 5.29-5.75 × 10(-6)/°C. The best chemical durability in acid and alkali solutions was 1.32-1.61 and 0.41-0.58 mg/cm(2), respectively, showing excellent durability in alkali solution. Copyright © 2011 Elsevier B.V. All rights reserved.

  8. Microstructural analysis of Cinder Based Ceramics%煤渣陶瓷的微观结构分析

    Institute of Scientific and Technical Information of China (English)

    陈倩

    2015-01-01

    With cinder as major material and clay,feldspar,quartz as ancillary material, cinder ceramics was manufactured by traditional ceramics sinter process. Cinder ceramics were systematically characterized by the X-ray diffraction (XRD) and Energy Dispersive Spectrum (EDS). The possible crystal phases that exist in cinder ceramics were identified, which are anorthite, quartz and hematite. And the quartz phases exist signally, anorthite are relatively well-distributed, hematite distributed sporadically.%以煤渣为主要原料,辅以粘土,长石和石英等原料,采用传统陶瓷的烧结工艺烧制煤渣陶瓷。采用XRD,EDS分析了煤渣陶瓷的物相组成及微观结构。研究表明:煤渣陶瓷主要含有钙长石,石英和赤铁矿等晶相。石英在坯体中以单独的相存在,钙长石分布相对均匀,赤铁矿零星分布。

  9. Tribology of ceramics: Report of the Committee on Tribology of Ceramics

    Science.gov (United States)

    1988-01-01

    The current state of knowledge of ceramic surface structures, composition, and reactivity is reviewed. The tribological requirements of advanced mechanical systems now being deployed (in particular, heat engines) exceed the capabilities of traditional metallic-based materials because of the high temperatures encountered. Advanced ceramic materials for such applications are receiving intense scrutiny, but there is a lack of understanding of the properties and behavior of ceramic surfaces and the influence of processing on the properties of ceramics is described. The adequacy of models, ranging form atomic to macro, to describe and to predict ceramic friction and wear are discussed, as well as what is known about lubrication at elevated temperatures. From this analysis, recommendations are made for coordination, research, and development that will lead to better performance of ceramic materials in tribological systems.

  10. Ceramics and ceramic matrix composites - Aerospace potential and status

    Science.gov (United States)

    Levine, Stanley R.

    1992-01-01

    Thermostructural ceramics and ceramic-matrix composites are attractive in numerous aerospace applications; the noncatastrophic fracture behavior and flaw-insensitivity of continuous fiber-reinforced CMCs renders them especially desirable. The present development status evaluation notes that, for most highly-loaded high-temperature applications, the requisite fiber-technology base is at present insufficient. In addition to materials processing techniques, the life prediction and NDE methods are immature and require a projection of 15-20 years for the maturity of CMC turbine rotors. More lightly loaded, moderate temperature aircraft engine applications are approaching maturity.

  11. Visualising phase change in a brushite-based calcium phosphate ceramic

    OpenAIRE

    2016-01-01

    The resorption of brushite-based bone cements has been shown to be highly unpredictable, with strong dependence on a number of conditions. One of the major factors is phase transformation, with change to more stable phases such as hydroxyapatite affecting the rate of resorption. Despite its importance, the analysis of phase transformation has been largely undertaken using methods that only detect crystalline composition and give no information on the spatial distribution of the phases. In thi...

  12. Single-source-precursor synthesis of dense SiC/HfCxN1-x-based ultrahigh-temperature ceramic nanocomposites

    Science.gov (United States)

    Wen, Qingbo; Xu, Yeping; Xu, Binbin; Fasel, Claudia; GuillonPresent Address: Forschungszentrum Jülich, Institut Für Energie-Und Klimaforschung 1: Werkstoffsynthese Und Herstellungsverfahren, Wilhelm-Johnen-Straße, D.-52425 Jülich., Olivier; Buntkowsky, Gerd; Yu, Zhaoju; Riedel, Ralf; Ionescu, Emanuel

    2014-10-01

    A novel single-source precursor was synthesized by the reaction of an allyl hydrido polycarbosilane (SMP10) and tetrakis(dimethylamido)hafnium(iv) (TDMAH) for the purpose of preparing dense monolithic SiC/HfCxN1-x-based ultrahigh temperature ceramic nanocomposites. The materials obtained at different stages of the synthesis process were characterized via Fourier transform infrared (FT-IR) as well as nuclear magnetic resonance (NMR) spectroscopy. The polymer-to-ceramic transformation was investigated by means of MAS NMR and FT-IR spectroscopy as well as thermogravimetric analysis (TGA) coupled with in situ mass spectrometry. Moreover, the microstructural evolution of the synthesized SiHfCN-based ceramics annealed at different temperatures ranging from 1300 °C to 1800 °C was characterized by elemental analysis, X-ray diffraction, Raman spectroscopy and transmission electron microscopy (TEM). Based on its high temperature behavior, the amorphous SiHfCN-based ceramic powder was used to prepare monolithic SiC/HfCxN1-x-based nanocomposites using the spark plasma sintering (SPS) technique. The results showed that dense monolithic SiC/HfCxN1-x-based nanocomposites with low open porosity (0.74 vol%) can be prepared successfully from single-source precursors. The average grain size of both HfC0.83N0.17 and SiC phases was found to be less than 100 nm after SPS processing owing to a unique microstructure: HfC0.83N0.17 grains were embedded homogeneously in a β-SiC matrix and encapsulated by in situ formed carbon layers which acted as a diffusion barrier to suppress grain growth. The segregated Hf-carbonitride grains significantly influenced the electrical conductivity of the SPS processed monolithic samples. While Hf-free polymer-derived SiC showed an electrical conductivity of ca. 1.8 S cm-1, the electrical conductivity of the Hf-containing material was analyzed to be ca. 136.2 S cm-1.A novel single-source precursor was synthesized by the reaction of an allyl hydrido

  13. Ceramic Matrix Composites .

    Directory of Open Access Journals (Sweden)

    J. Mukerji

    1993-10-01

    Full Text Available The present state of the knowledge of ceramic-matrix composites have been reviewed. The fracture toughness of present structural ceramics are not enough to permit design of high performance machines with ceramic parts. They also fail by catastrophic brittle fracture. It is generally believed that further improvement of fracture toughness is only possible by making composites of ceramics with ceramic fibre, particulate or platelets. Only ceramic-matrix composites capable of working above 1000 degree centigrade has been dealt with keeping reinforced plastics and metal-reinforced ceramics outside the purview. The author has discussed the basic mechanisms of toughening and fabrication of composites and the difficulties involved. Properties of available fibres and whiskers have been given. The best results obtained so far have been indicated. The limitations of improvement in properties of ceramic-matrix composites have been discussed.

  14. Ceramic Laser Materials

    Directory of Open Access Journals (Sweden)

    Guillermo Villalobos

    2012-02-01

    Full Text Available Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements.

  15. Ceramic Laser Materials

    Science.gov (United States)

    Sanghera, Jasbinder; Kim, Woohong; Villalobos, Guillermo; Shaw, Brandon; Baker, Colin; Frantz, Jesse; Sadowski, Bryan; Aggarwal, Ishwar

    2012-01-01

    Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG) ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements. PMID:28817044

  16. Tungsten-rhenium thin film thermocouples for SiC-based ceramic matrix composites

    Science.gov (United States)

    Tian, Bian; Zhang, Zhongkai; Shi, Peng; Zheng, Chen; Yu, Qiuyue; Jing, Weixuan; Jiang, Zhuangde

    2017-01-01

    A tungsten-rhenium thin film thermocouple is designed and fabricated, depending on the principle of thermal-electric effect caused by the high temperature. The characteristics of thin film thermocouples in different temperatures are investigated via numerical analysis and analog simulation. The working mechanism and thermo-electric features of the thermocouples are analyzed depending on the simulation results. Then the thin film thermocouples are fabricated and calibrated. The calibration results show that the thin film thermocouples based on the tungsten-rhenium material achieve ideal static characteristics and work well in the practical applications.

  17. SiC-based ceramic fibres : thermal stability and oxidation behaviour

    Energy Technology Data Exchange (ETDEWEB)

    Greck, O.; Viricelle, J.P.; Bahloul-Hourlier, D.; Goursat, P. [Limoges Univ. (France). LMCTS/LCN; Dalbin, M.; Thomin, S. [CEAT, Toulouse (France); Flank, A.M. [LURE, Centre Univ., Orsay (France)

    1997-12-31

    The thermal stability of three commercial SiC-based fibres (Tyranno Lox M and Lox E, Hi-Nicalon) has been studied through their gaseous release and density changes followed by mass spectrometry and thermal expansion experiments. An axial shrinkage of about 0.8% has been measured in neutral and oxidizing atmosphere, at temperatures corresponding to the final pyrolysis treatment during the fibre processing (1200 C for Lox M and Lox E, 1400 C for Hi-Nicalon). This shrinkage is concommited with residual hydrogen removal for Tyranno fibres. In oxidizing conditions, the release of hydrogen results in water vapour formation which enhances the oxidation kinetics. (orig.) 5 refs.

  18. Ceramic Technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    1990-08-01

    The Ceramic Technology For Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Advanced Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DOD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The objective of the project is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic hearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

  19. 淀粉对氧化铝基陶瓷型芯性能的影响%Effects of Starch on Properties of Alumina-based Ceramic Cores

    Institute of Scientific and Technical Information of China (English)

    李风光; 唐世艳; 刘富初; 樊自田

    2016-01-01

    In order to improve the poor leachability of alumina-based ceramic cores, different amount of starch was added to the speci-mens as pore former. Alumina-based ceramic cores were prepared by hot injection technology using corundum powder as base material, paraffin wax and beeswax as plasticizer, silica powder and magnesium oxide powder as mineralizing agent, wherein the parameters of the hot injection process were as follows:temperature of the slurry was 90℃, hot injection pressure was 0. 5 MPa and holding time was 25 s. The effects of starch content on the properties of alumina-based ceramic cores were studied and discussed. The results indicate that during sintering period, the loss of starch in the specimens makes porosity of the alumina-based ceramic cores increase. When starch content increases, the room-temperature flexural strength of the ceramic cores reduces and the apparent porosity increases; the volatile solvent increases and the bulk density decreases. After being sintered at 1560 ℃ for 2. 5 h, room-temperature flexural strength of the alumina-based ceramic cores with starch content of 8%(mass fraction) is 24. 8 MPa, apparent porosity is 47. 98% when the vol-atile solvent is 1. 92 g/h and bulk density is 1. 88 g /cm3 , the complex properties are optimal.%为了解决氧化铝基陶瓷型芯不易脱芯的难题,加入一定量的淀粉作为成孔剂。以白刚玉粉为基体材料、石蜡和蜂蜡为增塑剂、二氧化硅粉和氧化镁粉为矿化剂,采用热压注法制备氧化铝基陶瓷型芯;制备工艺参数如下:浆料温度为90℃、热压注压力为0.5 MPa、保压时间为25 s;研究不同淀粉加入量对氧化铝基陶瓷型芯性能的影响。结果表明:在烧结过程中,样品中淀粉的烧失,增大了氧化铝基陶瓷型芯内部的孔隙率;随着淀粉加入量的增加,氧化铝基陶瓷型芯的室温抗弯强度降低、显气孔率增大、溶失性增大、体积密度减小;经1560

  20. Thorium Phosphate - Diphosphate / Monazite based ceramics for the immobilization of actinides

    Energy Technology Data Exchange (ETDEWEB)

    Clavier, N.; Dacheux, N.; Podor, R.; Le Coustumer, P

    2004-07-01

    The elaboration of {beta}-TUPD/monazite based materials was performed in order to immobilize simultaneously tri- and tetravalent actinides and a neutron absorber. Both phases were initially prepared via the precipitation of crystallized precursors. The transformation of these solids into high-temperature phases was extensively studied. Two different processes were then considered to prepare composite materials either in the powder or in the pellet form. A good chemical compatibility was found between f{beta}-TUPD and monazite and the properties of both phases were kept in these composites. The relative density of the pellets reached 90 - 95 % of the value calculated from XRD data. The normalized dissolution rates determined in acidic media did not exceed 5.10{sup -4} g.m{sup -2}.day{sup -1} which confirms the very good durability of such materials during leaching tests. Moreover, the rapid precipitation of phosphate-based neo formed phases at the saturation of the leachate should delay significantly the release of actinides. (authors)

  1. Ceramic art in sculpture

    OpenAIRE

    Rokavec, Eva

    2014-01-01

    Diploma seminar speaks of ceramics as a field of artistic expression and not just as pottery craft. I presented short overview of developing ceramic sculpture and its changing role. Clay inspires design and touch more than other sculpture media. It starts as early as in prehistory. Although it sometimes seems that was sculptural ceramics neglected in art history overview, it was not so in actual praxis. There is a rich tradition of ceramics in the East and also in Europe during the renaissanc...

  2. Dynamic properties of ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Grady, D.E. [Sandia National Labs., Albuquerque, NM (United States). Experimental Impact Physics Dept.

    1995-02-01

    The present study offers new data and analysis on the transient shock strength and equation-of-state properties of ceramics. Various dynamic data on nine high strength ceramics are provided with wave profile measurements, through velocity interferometry techniques, the principal observable. Compressive failure in the shock wave front, with emphasis on brittle versus ductile mechanisms of deformation, is examined in some detail. Extensive spall strength data are provided and related to the theoretical spall strength, and to energy-based theories of the spall process. Failure waves, as a mechanism of deformation in the transient shock process, are examined. Strength and equation-of-state analysis of shock data on silicon carbide, boron carbide, tungsten carbide, silicon dioxide and aluminum nitride is presented with particular emphasis on phase transition properties for the latter two. Wave profile measurements on selected ceramics are investigated for evidence of rate sensitive elastic precursor decay in the shock front failure process.

  3. Study Of Ceramic-Polymer Composites Reliability Based On The Bending Strength Test

    Directory of Open Access Journals (Sweden)

    Walczak Agata

    2015-11-01

    Full Text Available In this paper the reliability assessment of structural reliability of the selected light-cured dental composites based on the biaxial flexural strength test results has been presented. A two-parameter Weibull distribution was applied as a reliability model in order to estimate probability of strength maintenance in the analysed population. Weibull distribution parameters were interpreted as a characteristic material strength (scale parameter and structural reliability parameter in terms of ability to maintain strength by each of specimen from the general population (shape parameter. 20 composite specimens underwent strength tests, including 2 “flow” type composites and 2 standard composites (with typical filler content. “Flow” type composites were characterized with lower characteristic strength and higher structural reliability comparing to other studied composites.

  4. Roles of Poly(propylene Glycol) During Solvent-Based Lamination of Ceramic Green Tapes

    Science.gov (United States)

    Suppakarn, Nitinat; Ishida, Hatsuo; Cawley, James D.; Levine, Stanley R. (Technical Monitor)

    2000-01-01

    Solvent lamination for alumina green tapes is readily accomplished using a mixture of ethanol, toluene and poly(propylene glycol). After lamination, the PPG is clearly present as a discrete film at the interface between the laminated tapes. This condition, however, does not generate delamination during firing. Systematic sets of experiments are undertaken to determine the role of PPG in the lamination process and, specifically, the mechanism by which it is redistributed during subsequent processing. PPG slowly diffuses through the organic binder film at room temperature. The PPG diffusion rapidly increases as temperature is increased to 80 C. The key to the efficiency of adhesives during green-tape lamination is mutual solubility of the nonvolatile component of the glue and the base polymeric binder.

  5. Multifunctional thick-film structures based on spinel ceramics for environment sensors

    Energy Technology Data Exchange (ETDEWEB)

    Vakiv, M; Hadzaman, I; Klym, H; Shpotyuk, O [Institute of Materials of SRC ' Carat' , 202 Stryjska str., Lviv, 79031 (Ukraine); Brunner, M, E-mail: shpotyuk@novas.lviv.ua, E-mail: klymha@yahoo.com [Fachhochschule Koeln/University of Applied Sciences, 2 Betzdorfer str., Koeln, 50679 (Germany)

    2011-04-01

    Temperature sensitive thick films based on spinel-type NiMn{sub 2}O{sub 4}-CuMn{sub 2}O{sub 4}-MnCo{sub 2}O{sub 4} manganites with p- and p{sup +}-types of electrical conductivity and their multilayer p{sup +}-p structures were studied. These thick-film elements possess good electrophysical characteristics before and after long-term ageing test at 170 deg. C. It is shown that degradation processes connected with diffusion of metallic Ag into film grain boundaries occur in one-layer p-and p{sup +}-conductive films. Some part of the p{sup +}-p structures were of high stability, the relative electrical drift being no more than 1 %.

  6. Ceramic to metal seal

    Energy Technology Data Exchange (ETDEWEB)

    Snow, Gary S. (Albuquerque, NM); Wilcox, Paul D. (Albuquerque, NM)

    1976-01-01

    Providing a high strength, hermetic ceramic to metal seal by essentially heating a wire-like metal gasket and a ceramic member, which have been chemically cleaned, while simultaneously deforming from about 50 to 95 percent the metal gasket against the ceramic member at a temperature of about 30 to 75 percent of the melting temperature of the metal gasket.

  7. Light element ceramics

    OpenAIRE

    Rao, KJ; Varma, KBR; Raju, AR

    1988-01-01

    An overview of a few structually important light element ceramics is presented. Included in the overview are silicon nitide, sialon, aluminium nitride, boron carbide and silicon carbide. Methods of preparation, characterization and industrial applications of these ceramics are summarized. Mechanical properties, industrial production techniques and principal uses of these ceramics are emphasized.

  8. Preparation of Silica Based Ceramic Core in Casting of Nickel-Based Alloy Hollow Blade%镍基合金空心叶片浇铸用硅基陶瓷型芯的制备及性能

    Institute of Scientific and Technical Information of China (English)

    康海峰; 李飞; 赵彦杰; 徐华苹; 孙宝德

    2013-01-01

    The silica based ceramic cores were formed by hot pressure molding method.The composition,porosity,expansion coefficient,microstructure and mechanical property of the sintered ceramic cores were characterized.The test results show that the pores of the ceramic cores are distributed in multiple peaks,and mainly locate from 0.1μm to 5 μm.With the temperature increasing to 1400℃,the expansion coefficient is decreased and the downtrend is suddenly intensified between 1170℃ and 1350℃.The β-cristobalite phase and amorphous quartz coexist in the ceramic cores sintered at 1200℃.Heated at 1550℃ for 2h,the compactness of the ceramic cores increases,and the pore structure is more distinct,furthermore,both the quantity and the length of the cracks at the exterior and interior of the ceramic cores increase.Besides,the nickel-based alloy hollow blade was casted using the ceramic cores manufactured at the temperature of 1550℃ successfully.%采用热压注工艺成型氧化硅基陶瓷型芯.分析焙烧后型芯的化学成分、微观结构、孔隙率、线膨胀系数以及力学性能.结果表明:型芯的孔径呈多峰分布,且主要分布在0.1 ~5μm之间;从室温至1400℃,型芯的线膨胀系数随温度的升高而减小,在1170~1350℃之间其线膨胀系数下降趋势骤然加剧;经1200℃焙烧制备的陶瓷型芯主晶相为β-方石英相与无定形石英玻璃共存,经1550℃高温2h处理后型芯烧结程度提高,骨架致密度增大,孔结构更加分明,表面及内部裂纹的数量、长度均增大.采用实验室自制的硅基陶瓷型芯进行镍基高温合金单晶空心叶片的浇注实验,结果表明所制备的型芯可以满足单晶叶片精密铸造的要求.

  9. Arc Jet Testing of Hafnium Diboride Based Ultra High Temperature Ceramics

    Science.gov (United States)

    Ellerby, Don; Beckman, Sarah; Irby, Edward; Squire, Tom; Olejniczak, Joe; Johnson, Sylvia M.; Gusman, Michael; Gasch, Matthew

    2003-01-01

    Hafnium Diboride (HFB,) based materials have shown promise for use in a number of high temperature aerospace applications, including rocket nozzles and as leading edges on hypersonic reentry vehicles. The stability of the materials in relevant environments is key to determining their suitability for a particular application. In this program we have been developing HfB2/SiC materials for use as sharp leading edges. The program as a whole included processing and characterization of the HfBJSiC materials. The specific work discussed here will focus on studies of the materials oxidation behavior in simulated reentry environments through arc jet testing. Four flat face models were tested to examine the influence of heat flux and stagnation pressure on the materials oxidation behavior. The results from arc jet testing of two HfB2/SiC cone models will also be discussed. Each cone model was run multiple times with gradually increasing heat fluxes. Total run times on a single cone model exceeded 80 minutes. For both the flat face and cone models surface temperatures well in excess of 2200 C were measured. Post test microstructural examination of the models and correlations with measured temperatures will be discussed.

  10. Recent progress in ZnO-based nanostructured ceramics in solar cell applications.

    Science.gov (United States)

    Loh, Leonard; Dunn, Steve

    2012-11-01

    ZnO is widely used as an n-type semiconductor in various solar cell structures; including dye-sensitized, organic, hybrid and solid-state solar cells. Here, we review advances in ZnO-based solar cell applications, looking at the influence of morphology, as well as the effect of different materials and sensitizers. ZnO morphologies play an important role in changing the surface area and charge transport properties, affecting the performance of the solar cells. External quantum efficiencies using purely ZnO as the active material has generally been below 3% with some dye-sensitized solar cells using liquid electrolytes above 5%. Sensitizers such as organic and inorganic dyes, quantum dots and hole conductors have been shown to influence cell efficiency by improving the absorption or providing improved charge transport. The combination of ZnO with other nanomaterials such as, TiO2, SiO2 and ZrO2 in core-shell structures or buffer layers creates improved electron transport by controlling recombination at interfaces and increasing stability of the device. The highest reported efficiencies to date were from combinational structures at 7.07% for ZnO nanosheets with TiO2 nanoparticulate coating and 7% for ZnO core-TiO2 shell structures.

  11. Synthesis, processing and characterization of ZrB (suíndice 2)-based ultra high temperature ceramics (UHTC) for aerospace applications

    OpenAIRE

    Mínguez López, Pablo José

    2009-01-01

    The high melting temperature of ultra-high temperature ceramics (UHTCs) makes ZrB2-based composites potential candidates for aerospace applications. Full densification of these composites faces major challenge due to the strong covalent bonding and the high-melting point, although with additions of SiC, ZrC, MoSi2, etc. densification can be achieved at reasonable temperatures. The present work investigates the preparation and analysis of ZrB2/SiC (20vol %) composites with different polytypes ...

  12. Electroinduced structural change- and random walks-based impact on the light emission in Er3+/Yb3+ doped (Pb,La)(Zr,Ti)O3 ceramics

    Science.gov (United States)

    Xu, L.; Zhang, J.; Zhang, S.; Xu, C.; Zou, Y. K.; Zhao, H.

    2013-06-01

    Remarkable enhancement/reduction of light emission and competition among different wavebands with rare earth doped lanthanum lead zirconate titanate ceramics were observed in a corona atmosphere caused by an externally applied electric field. Quantum-mechanical analyses, based on variation of structural symmetry of the unit cell and hence the crystal field due to electrostriction, were given to elucidate the effect. Apart from the symmetry of crystal field, the obvious contribution from the optoenergy storage and weak localization of light involved were discussed. These results are promising in designing and implementation of lasers and sensors.

  13. Preparation of Cristobalite-based Ceramics Using the Discarded Quartz Crucible%废弃石英坩埚资源化制备方石英质瓷

    Institute of Scientific and Technical Information of China (English)

    孙健; 李家科; 王艳香; 朱海翔

    2016-01-01

    Cristobalite-based ceramics were prepared using the discarded quartz crucible , kaolin, feldspar and bauxite as raw materials .The effects of batch formula and firing temperature on phase composition , microstructure , coefficient of thermal expansion and mechanical performances of cristobalite-based ceramics were investigated by XRD , SEM, thermal dilatometer and material testing machine .The results show that cristobalite-based ceramics with good mechanical performances are obtained when discarded quartz crucible 40%, kaolin 40%, feldspar 15% and bauxite 5% at 1300 ℃ for 30 min .Bending strength and coefficient of thermal expansion of cristobalite-based ceramic are 76.45 MPa and 7.16 × 10 -6℃-1 ( RT~600 ℃) ,respectively .And thermal shock resistance (△T ) is above 180 ℃.%以废弃石英坩埚、苏州土、长石和铝矾土等为原料制备方石英质瓷。采用XRD、SEM、热膨胀仪和材料试验机等测试方法,研究了配方组成和烧成温度对方石英质瓷的物相组成、微观形貌和机械性能影响规律。结果表明:当配料配方中废弃石英坩埚40%、苏州土40%、钾长石15%和铝矾土5%,在烧成温度1300℃、保温时间30 min条件下,可以获得机械性能较佳的方石英质瓷,其弯曲强度为76.45 MPa,热稳定性△T ≥180℃,热膨胀系数为7.16×10-6℃-1( RT~600℃)。

  14. Phase composition of yttrium-doped zirconia ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Hennig, Christoph; Scheinost, Andreas C. [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Molecular Structures; Weiss, Stephan [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Surface Processes; Ikeda-Ohno, Atsushi [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Chemistry of the F-Elements; Gumeniuk, R. [Technische Univ. Bergakademie Freiberg (Germany). Inst. fuer Experimentelle Physik

    2017-06-01

    Ceramic material might be an alternative to borosilicate glass for the immobilization of nuclear waste. The crystallinity of ceramic material increases the corrosion resistance over several magnitudes in relation to amorphous glasses. The stability of such ceramics depend on several parameters, among them the crystal phase composition. A reliable quantitative phase analysis is necessary to correlate the macroscopic material properties with structure parameters. We performed a feasibility study based on yttrium-doped zirconia ceramics as analogue for trivalent actinides to ascertain that the nanosized crystal phases in zirconia ceramics can be reliably determined.

  15. Ceramic Technology Project semiannual progress report, April 1992--September 1992

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1993-07-01

    This project was developed to meet the ceramic technology requirements of the DOE Office of Transportation Systems` automotive technology programs. Significant progress in fabricating ceramic components for DOE, NASA, and DOE advanced heat engine programs show that operation of ceramic parts in high-temperature engines is feasible; however, addition research is needed in materials and processing, design, and data base and life prediction before industry will have a sufficient technology base for producing reliable cost-effective ceramic engine components commercially. A 5-yr project plan was developed, with focus on structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

  16. Advances in microstructure and mechanical properties of zirconium diboride based ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Monteverde, Frederic; Guicciardi, Stefano; Bellosi, Alida

    2003-04-15

    The use of silicon nitride as a sintering aid (5 vol.%) greatly improves the powder sinterability of zirconium diboride, in comparison to additive free ZrB{sub 2}. Nearly full dense monolithic material is obtained by hot pressing at 1700 deg. C. The microstructure consists of fine regular ZrB{sub 2} grains and of various secondary grain boundary phases (e.g. BN, t-ZrO{sub 2}, BN-rich glassy phase), mainly located at triple points. The addition of 20 vol.% of silicon carbide as a reinforcing particulate phase to the ZrB{sub 2}+5vol.%Si{sub 3}N{sub 4} powder mixture slows down the densification rate of ZrB{sub 2}, therefore a higher hot pressing temperature (i.e. 1870 deg. C) is necessary to achieve nearly full density. Further addition of oxide additives (1vol.%Al{sub 2}O{sub 3}+0.5vol.%Y{sub 2}O{sub 3}) to the ZrB{sub 2}-20vol.%SiC-5vol.%Si{sub 3}N{sub 4} system enables the production of near fully dense composites at lower hot pressing temperature (1760 deg. C). The presence of SiC particles in both the ZrB{sub 2}-based composites effectively improves strength, hardness and toughness, compared to monolithic zirconium diboride. Some mechanical properties are very interesting: flexural strength up to 700 and 600 MPa are measured at room temperature and 1000 deg. C, respectively. The properties are discussed in terms of the microstructural features.

  17. Effect of conditioning methods on the microtensile bond strength of phosphate monomer-based cement on zirconia ceramic in dry and aged conditions

    NARCIS (Netherlands)

    Amaral, Regina; Ozcan, Mutlu; Valandro, Luiz Felipe; Balducci, Ivan; Bottino, Marco Antonio

    2008-01-01

    The objective of this study was to evaluate the durability of bond strength between a resin cement and aluminous ceramic submitted to various surface conditioning methods. Twenty-four blocks (5 X 5 X 4 mm 3) of a glass-in filtrated zirconia-alumina ceramic (inCeram Zirconia Classic) were randomly di

  18. Microstructure and electrical properties of Ho{sub 2}O{sub 3} doped Bi{sub 2}O{sub 3}-based ZnO varistor ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Ashraf, M.A., E-mail: md.aashraf@yahoo.co [Department of Physics, National University, Gazipur (Bangladesh); Bhuiyan, A.H. [Department of Physics, Bangladesh University of Engineering and Technology, Dhaka-1000 (Bangladesh); Hakim, M.A. [Material Science Division, Atomic Energy Center Dhaka, Dhaka-1000 (Bangladesh); Hossain, M.T. [Industrial Physics Division, BCSIR Laboratories, Dhaka-1205 (Bangladesh)

    2010-09-01

    The microstructure and electrical properties of Ho{sub 2}O{sub 3} doped Bi{sub 2}O{sub 3}-based ZnO varistor ceramics were investigated. The bulk density varies between 5.41 and 5.47 g cm{sup -3} with the maximum value of 5.47 g cm{sup -3} for 0.50 mol% Ho{sub 2}O{sub 3} content. The average grain size for all the samples was calculated from the scanning electron micrographs and were found between 5.1 and 7.1 {mu}m. The microstructure of the prepared samples shows a decrease in grain size of ZnO phase with Ho{sub 2}O{sub 3} doping. The energy dispersive X-ray analysis and X-ray diffraction analysis of the samples show the presence of ZnO, Bi-rich, spinel Zn{sub 7}Sb{sub 2}O{sub 12} and Ho{sub 2}O{sub 3}-based phases. The nonlinear coefficient, {alpha}, obtained from electric field-current density plots has a maximum value of 78 for the ceramics with 0.50 mol% Ho{sub 2}O{sub 3} content. The leakage current, I{sub L}, has a minimum value of 1.30 {mu}A for the 0.50 mol% Ho{sub 2}O{sub 3} doped ZnO varistor ceramics. The breakdown field, E{sub b}, was found to increase with Ho{sub 2}O{sub 3} content.

  19. ESD coating of copper with TiC and TiB2 based ceramic matrix composites

    Science.gov (United States)

    Talas, S.; Mertgenç, E.; Gökçe, B.

    2016-08-01

    In automotive industry, the spot welding is a general practice to join smaller sections of a car. This welding is specifically carried out in short time and in an elevated number with certain pressure applied on copper electrodes. In addition, copper electrodes are expected to endure against cyclic mechanical pressure and temperature that is released during the passage of the current. The deformation and oxidation behaviour of copper electrodes during service appear with increasing temperature of medium and they also need to be cleaned and cooled or replaced for the continuation of joining process. The coating of copper electrodes with ceramic matrix composites can provide alternative excellent high temperature strength and ensures both economic and efficient use of resources. This study shows that the ESD coating of copper electrodes with a continuous film of ceramic phase ensures an improved resistance to thermal effects during the service and the change in content of film may be critical for cyclic alloying.

  20. Preparation of α-Al2O3 base ceramic coating on aluminum alloy via thermo-decomposition of diaspore

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The aim of this work is to describe the possibilities of preparing a corundum coating onaluminum alloy through in-situ chemical reaction at a relative low temperature. The transformationconditions of diaspore (β-AIOOH) to corundum (α-Al2O3 ) are studied using X-ray diffraction analy-sis. Temperature and heating time are two main factors influencing the transformation. Suitableheating parameters can lower the transformation temperature. On this basis, a new process isdeveloped to produce corundum ceramic coating on an aluminum alloy substrate. The phasecomposition and microstructure of the coating are studied using X-ray diffraction analysis andScanning Electron Microscopy. Abrasion properties of the coating are evaluated by ring-block tri-botester. The results show that it is feasible to obtain ceramic coatings on aluminum alloy sub-strates by means of thermo-decomposition of diaspore.

  1. Reducing diarrhea through the use of household-based ceramic water filters: a randomized, controlled trial in rural Bolivia.

    Science.gov (United States)

    Clasen, Thomas F; Brown, Joseph; Collin, Simon; Suntura, Oscar; Cairncross, Sandy

    2004-06-01

    Ceramic water filters have been identified as one of the most promising and accessible technologies for treating water at the household level. In a six-month trial, water filters were distributed randomly to half of the 50 participating households in a rural community in Bolivia; the remaining households continued to use customary water handling practices and served as controls. In four rounds of sampling following distribution of the filters, 100% of the 96 water samples from the filter households were free of thermotolerant coliforms compared with 15.5% of the control household samples. Diarrheal disease risk for individuals in intervention households was 70% lower than for controls (95% confidence interval [CI] = 53-80%; P ceramic water filters enable low-income households to treat and maintain the microbiologic quality of their drinking water.

  2. New ceramic membranes from calcinated clay; Nouveaux supports membranaires a base de chamotte d'argile

    Energy Technology Data Exchange (ETDEWEB)

    El Moudden, N.; El Ghazouali, A.; Rakib, S.; Sghyar, M.; Rafiq, M. [Faculte des Sciences, Lab. des Materiaux et Protection de L' environnement, Fes Atlas (Morocco); Larbot, A.; Cot, L. [Laboratoire des Materiaux et Procedes Membranaires, UMR 5635-CNRS, ENSCM UM, 34 - Montpellier (France)

    2001-04-01

    The aim of the present work is to obtain porous tubular ceramic membranes from natural material. The clay powders were calcinated in air at 900 deg C for two hours. The resulting powders mixed with certain organic additives could be extruded to fabricate a porous tubular configuration with highly uniform porous structures. The mean pore diameter, measured by mercury porosimetry, is equal to 9 {mu}m and the porosity is 38% (heat treatment at 1130 deg C for two hours). Many ceramic membrane manufactures have used this type of large-pore membrane as supports for finer-pore membranes (micro-filtration or ultrafiltration). Porous membranes possess very good mechanical strength and negligible flow resistance for the membrane/support, while containing pores which allow a high degree of permeation. (authors)

  3. Localized committed differentiation of neural stem cells based on the topographical regulation effects of TiO2 nanostructured ceramics

    Science.gov (United States)

    Mou, Xiaoning; Wang, Shu; Guo, Weibo; Ji, Shaozheng; Qiu, Jichuan; Li, Deshuai; Zhang, Xiaodi; Zhou, Jin; Tang, Wei; Wang, Changyong; Liu, Hong

    2016-07-01

    In this study, a porous-flat TiO2 micropattern was fabricated with flat and nanoporous TiO2 ceramics for investigating the effect of topography on neural stem cell (NSC) differentiation. This finding demonstrates that localized committed differentiation could be achieved in one system by integrating materials with different topographies.In this study, a porous-flat TiO2 micropattern was fabricated with flat and nanoporous TiO2 ceramics for investigating the effect of topography on neural stem cell (NSC) differentiation. This finding demonstrates that localized committed differentiation could be achieved in one system by integrating materials with different topographies. Electronic supplementary information (ESI) available. See DOI: 10.1039/c6nr01874b

  4. High-strain-rate superplasticity in oxide ceramics: a trial of microstructural design based on creep-cavitation mechanisms

    Institute of Scientific and Technical Information of China (English)

    Keijiro HIRAGA; Byung-Nam KIM; Koji MORITA; Hidehiro YOSHIDA; Yoshio SAKKA; Masaaki TABUCHI

    2011-01-01

    From existing knowledge about high-temperature cavitation mechanisms, necessary conditions were discussed for the suppression of cavitation failure during superplastic deformation in ceramic materials. The discussion, where special attention was placed on the relaxation of stress concentrations during grain-boundary sliding and cavity nucleation and growth, leaded to a conclusion that cavitation failure could be retarded by the simultaneous controlling of the initial grain size, the number of residual defects,diffusivity, dynamic grain growth and the homogeneity of microstructure. On the basis of this conclusion, high-strain-rate superplasticity (defined as superplasticity at a strain rate higher than 0.01 s-1) could be intentionally attained in some oxide ceramic materials. This was shown in tetragonal zirconia and composites consisting of zirconia, α-alumina and a spinel phase.

  5. Chemical characterisation of zircon-cadmium sulfoselenide ceramic pigments; Caracterizacion quimica de pigmentos ceramicos a base de sulfoseleniuro de cadmio

    Energy Technology Data Exchange (ETDEWEB)

    Gazulla Barreda, M. F.; Rodrigo Edo, M.; Blasco Roca, E.; Orduna Cordero, M.

    2013-07-01

    The present paper addresses the development of a methodology that allows the complete chemical characterisation of zircon cadmium sulfoselenide ceramic pigments including minor and major elements. To develop the methodology, five zircon-cadmium sulfoselenide pigments with different hues were selected, studying the different measurement process steps, from sample preparation to the optimisation of the measurement of the different components of the pigments by spectroscopic techniques (WD-XRF and elemental analysis by combustion and IR detection). The chemical characterisation method developed was validated with synthetic standards prepared from the mixture of certified reference materials and pure oxides because no certified referenced materials of this type of pigments were commercially available. The developed method can be used for a complete chemical characterization of zircon-cadmium sulfoselenide ceramic pigments with a very low uncertainty for all the elements analysed. (Author)

  6. Preparation and luminescence of new Nd 3+ doped chloro-sulphide glass-ceramics

    Science.gov (United States)

    Seznec, Vincent; Ma, Hong Li; Zhang, Xiang Hua; Nazabal, Virginie; Adam, Jean-Luc; Qiao, X. S.; Fan, X. P.

    2006-12-01

    Chalcogenide glass-ceramics containing rare earth have been studied. A reproducible process has been established for making transparent glass-ceramics. The presence of micro-crystals inside the chalco-halide glass-ceramics induces scattering at the short wavelengths. Photoluminescence of rare earth has been greatly increased in glass-ceramics. To our best knowledge, this is the first paper on rare-earth-doped glass-ceramics based on chalcogenide.

  7. SHEAR BOND STRENGTHS BETWEEN CERAMIC CORES AND VENEERING CERAMICS OF DENTAL BI-LAYERED CERAMIC SYSTEMS AND THE SENSITIVITY TO THERMOCYCLING

    Directory of Open Access Journals (Sweden)

    SUN TING, BDS, DDS

    2012-09-01

    Full Text Available The purpose of this study was to investigate the bond strength between various commercial ceramic core materials and veneering ceramics of dental bi-layered ceramic combinations and the effect of thermocycling. The shear bond strength of four dental bi-layered ceramic combinations (white Cercon, yellow Cercon, white Lava, yellow Lava, IPS E.max were tested. Metal ceramic combinations were conducted as a control group. Half of each group was subjected to thermocycling. All specimens were thereafter subjected to a shear force. The initial mean shear bond strength values in MPa ± S.D were 28.02 ± 3.04 for White Cercon Base/Cercon Ceram Kiss, 27.54 ± 2.20 for Yellow Cercon Base/Cercon Ceram Kiss, 28.43 ± 2.13for White Lava Frame/Lava Ceram, 27.36 ± 2.25 for Yellow Lava Frame/Lava Ceram, 47.10 ± 3.77 for IPS E.max Press/IPS E.max Ceram and 30.11 ± 2.15 for metal ceramic control. The highest shear strength was recorded for IPS E.max Press/IPS E.max Ceram before and after thermocycling. The mean shear bond strength values of five other combinations were not significantly different (P < 0.05. Lithium-disilicate based combinations produced the highest core-veneer bonds that overwhelmed the metal ceramic combinations. Thermocycling had no effect on the core-veneer bonds. The core-veneer bonds of zirconia based combinations were not weakened by the addition of coloring pigments.

  8. Evaluation of sol-gel based magnetic 45S5 bioglass and bioglass-ceramics containing iron oxide.

    Science.gov (United States)

    Shankhwar, Nisha; Srinivasan, A

    2016-05-01

    Multicomponent oxide powders with nominal compositions of (45-x)·SiO2·24.5CaO·24.5Na2O·6P2O5xFe2O3 (in wt.%) were prepared by a modified sol-gel procedure. X-ray diffraction (XRD) patterns and high resolution transmission electron microscope images of the sol-gel products show fully amorphous structure for Fe2O3 substitutions up to 2 wt.%. Sol-gel derived 43SiO2·24.5CaO·24.5Na2O·6P2O5·2Fe2O3 glass (or bioglass 45S5 with SiO2 substituted with 2 wt.% Fe2O3), exhibited magnetic behavior with a coercive field of 21 Oe, hysteresis loop area of 33.25 erg/g and saturation magnetization of 0.66 emu/g at an applied field of 15 kOe at room temperature. XRD pattern of this glass annealed at 850 °C for 1h revealed the formation of a glass-ceramic containing sodium calcium silicate and magnetite phases in nanocrystalline form. Temperature dependent magnetization and room temperature electron spin resonance data have been used to obtain information on the magnetic phase and distribution of iron ions in the sol-gel glass and glass-ceramic samples. Sol-gel derived glass and glass-ceramic exhibit in-vitro bioactivity by forming a hydroxyapatite surface layer under simulated physiological conditions and their bio-response is superior to their melt quenched bulk counterparts. This new form of magnetic bioglass and bioglass ceramics opens up new and more effective biomedical applications.

  9. Substrate Integrated Waveguide Based Phase Shifter and Phased Array in a Ferrite Low Temperature Co-fired Ceramic Package

    KAUST Repository

    Nafe, Ahmed A.

    2014-03-01

    Phased array antennas, capable of controlling the direction of their radiated beam, are demanded by many conventional as well as modern systems. Applications such as automotive collision avoidance radar, inter-satellite communication links and future man-portable satellite communication on move services require reconfigurable beam systems with stress on mobility and cost effectiveness. Microwave phase shifters are key components of phased antenna arrays. A phase shifter is a device that controls the phase of the signal passing through it. Among the technologies used to realize this device, traditional ferrite waveguide phase shifters offer the best performance. However, they are bulky and difficult to integrate with other system components. Recently, ferrite material has been introduced in Low Temperature Co-fired Ceramic (LTCC) multilayer packaging technology. This enables the integration of ferrite based components with other microwave circuitry in a compact, light-weight and mass producible package. Additionally, the recent concept of Substrate Integrated Waveguide (SIW) allowed realization of synthesized rectangular waveguide-like structures in planar and multilayer substrates. These SIW structures have been shown to maintain the merits of conventional rectangular waveguides such as low loss and high power handling capabilities while being planar and easily integrable with other components. Implementing SIW structures inside a multilayer ferrite LTCC package enables monolithic integration of phase shifters and phased arrays representing a true System on Package (SoP) solution. It is the objective of this thesis to pursue realizing efficient integrated phase shifters and phased arrays combining the above mentioned technologies, namely Ferrite LTCC and SIW. In this work, a novel SIW phase shifter in ferrite LTCC package is designed, fabricated and tested. The device is able to operate reciprocally as well as non-reciprocally. Demonstrating a measured maximum

  10. Thin film ceramic thermocouples

    Science.gov (United States)

    Gregory, Otto (Inventor); Fralick, Gustave (Inventor); Wrbanek, John (Inventor); You, Tao (Inventor)

    2011-01-01

    A thin film ceramic thermocouple (10) having two ceramic thermocouple (12, 14) that are in contact with each other in at least on point to form a junction, and wherein each element was prepared in a different oxygen/nitrogen/argon plasma. Since each element is prepared under different plasma conditions, they have different electrical conductivity and different charge carrier concentration. The thin film thermocouple (10) can be transparent. A versatile ceramic sensor system having an RTD heat flux sensor can be combined with a thermocouple and a strain sensor to yield a multifunctional ceramic sensor array. The transparent ceramic temperature sensor that could ultimately be used for calibration of optical sensors.

  11. Forming of superplastic ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Lesuer, D.R.; Wadsworth, J.; Nieh, T.G.

    1994-05-01

    Superplasticity in ceramics has now advanced to the stage that technologically viable superplastic deformation processing can be performed. In this paper, examples of superplastic forming and diffusion bonding of ceramic components are given. Recent work in biaxial gas-pressure forming of several ceramics is provided. These include yttria-stabilized, tetragonal zirconia (YTZP), a 20% alumina/YTZP composite, and silicon. In addition, the concurrent superplastic forming and diffusion bonding of a hybrid ceramic-metal structure are presented. These forming processes offer technological advantages of greater dimensional control and increased variety and complexity of shapes than is possible with conventional ceramic shaping technology.

  12. Ceramic gas turbine shroud

    Science.gov (United States)

    Shi, Jun; Green, Kevin E.

    2014-07-22

    An example gas turbine engine shroud includes a first annular ceramic wall having an inner side for resisting high temperature turbine engine gasses and an outer side with a plurality of radial slots. A second annular metallic wall is positioned radially outwardly of and enclosing the first annular ceramic wall and has a plurality of tabs in communication with the slot of the first annular ceramic wall. The tabs of the second annular metallic wall and slots of the first annular ceramic wall are in communication such that the first annular ceramic wall and second annular metallic wall are affixed.

  13. Creep in ceramics

    CERN Document Server

    Pelleg, Joshua

    2017-01-01

    This textbook is one of its kind, since there are no other books on Creep in Ceramics. The book consist of two parts: A and B. In part A general knowledge of creep in ceramics is considered, while part B specifies creep in technologically important ceramics. Part B covers creep in oxide ceramics, carnides and nitrides. While covering all relevant information regarding raw materials and characterization of creep in ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

  14. Laser treatment of alumina-based ceramics using second harmonics of Q-switched Nd:YLF laser

    Science.gov (United States)

    Rihakova, Lenka; Chmelickova, Hana; Hiklova, Helena

    2016-12-01

    This paper is dedicated to laser engraving and drilling process of the alumina ceramics. Both processes are characterized by exquisite features in comparison with conventional ones. The main benefits are high speed, high precision and good quality along with flexibility. Moreover ceramics are hardly processed by conventional methods due to their high hardness and brittleness. Analysis of Nd:YLF laser engraving alumina ceramics concerning the influence of parameters like output power, processing speed and number of runs on various mark characteristics was carried out. Mark width, mark depth and contrast were evaluated and it was found out that output power determines both mark depth and width. Higher power caused generation of deeper and wider marks characterized by high contrast. Processing speed controls the overlapping of spots and the laser-material interaction time, thus having impact on the mark depth and contrast. Laser drilling was examined in dependence of output power that had crucial effect on the hole depth not on diameter. The research clarified that high output powers are necessary for producing deep holes so as high output powers together with low processing speeds are the optimal parameters to get maximal mark width and depth with satisfactory quality during engraving. Samples were analyzed using confocal microscope and contact profilometer.

  15. Radiopaque strontium fluoroapatite glass-ceramics

    Directory of Open Access Journals (Sweden)

    Wolfram eHöland

    2015-10-01

    Full Text Available The controlled precipitation of strontium fluoroapatite crystals, was studied in four base glass compositions derived from the SiO2 – Al2O3 – Y2O3 – SrO – Na2O – K2O/Rb2O/Cs2O – P2O5 – F system. The crystal phase formation of these glasses and the main properties of the glass-ceramics, such as thermal and optical properties and radiopacity were compared with a fifth, a reference glass-ceramic. The reference glass-ceramic was characterized as Ca-fluoroapatite glass-ceramic. The four strontium fluoroapatite glass-ceramics showed the following crystal phases: a Sr5(PO43F – leucite, KAlSi2O6 , b Sr5(PO43F – leucite, KAlSi2O6, and nano-sized NaSrPO4 c Sr5(PO43F – pollucite, CsAlSiO4 , and nano-sized NaSrPO4, d Sr5(PO43F – Rb-leucite, RbAlSi2O6, and nano-sized NaSrPO4.The proof of crystal phase formation was possible by X-ray diffraction (XRD. The microstructures, which were studied using scanning electron microscopy (SEM demonstrated a uniform distribution of the crystals in the glass matrix. The Sr-fluoroapatites were precipitated based on an internal crystallization process, and the crystals demonstrated a needlelike morphology. The study of the crystal growth of needlelike Sr-fluoroapatites gave a clear evidence of an Ostwald ripening mechanism.The formation of leucite, pollucite and Rb-leucite was based on a surface crystallization mechanism. Therefore, a twofold crystallization mechanism was successfully applied to develop these types of glass-ceramics. The main focus of this study was the controlled development of glass-ceramics exhibiting high radiopacity in comparison to the reference glass-ceramic. This goal could be achieved with all four glass-ceramics with the preferred development of the Sr-fluoroapatite – pollucite-type glass-ceramic. In addition to this main development, it was possible to control the thermal properties. Especially the Rb-leucite containing glass-ceramic showed the highest coefficient of thermal

  16. Patches for Repairing Ceramics and Ceramic-Matrix Composites

    Science.gov (United States)

    Hogenson, Peter A.; Toombs, Gordon R.; Adam, Steven; Tompkins, James V.

    2006-01-01

    Patches consisting mostly of ceramic fabrics impregnated with partially cured polymers and ceramic particles are being developed as means of repairing ceramics and ceramic-matrix composites (CMCs) that must withstand temperatures above the melting points of refractory metal alloys. These patches were conceived for use by space-suited, space-walking astronauts in repairing damaged space-shuttle leading edges: as such, these patches could be applied in the field, in relatively simple procedures, and with minimal requirements for specialized tools. These design characteristics also make the patches useful for repairing ceramics and CMCs in terrestrial settings. In a typical patch as supplied to an astronaut or repair technician, the polymer would be in a tacky condition, denoted as an A stage, produced by partial polymerization of a monomeric liquid. The patch would be pressed against the ceramic or CMC object to be repaired, relying on the tackiness for temporary adhesion. The patch would then be bonded to the workpiece and cured by using a portable device to heat the polymer to a curing temperature above ambient temperature but well below the maximum operating temperature to which the workpiece is expected to be exposed. The patch would subsequently become pyrolized to a ceramic/glass condition upon initial exposure to the high operating temperature. In the original space-shuttle application, this exposure would be Earth-atmosphere-reentry heating to about 3,000 F (about 1,600 C). Patch formulations for space-shuttle applications include SiC and ZrO2 fabrics, a commercial SiC-based pre-ceramic polymer, and suitable proportions of both SiC and ZrO2 particles having sizes of the order of 1 m. These formulations have been tailored for the space-shuttle leading-edge material, atmospheric composition, and reentry temperature profile so as to enable repairs to survive re-entry heating with expected margin. Other formulations could be tailored for specific terrestrial

  17. Microstructure and high temperature compressive mechanical behavior of biomophic silicon carbide-based ceramics; Microestructura y comportamiento mecanico a altas temperaturas de ceramicas biomorficas de carburo de silicio

    Energy Technology Data Exchange (ETDEWEB)

    Martinez-Fernandez, J.; Valera-Feria, F.M.; Dominguez-Rodriguez, A.; Singh, M.

    2001-07-01

    Environment conscious ceramics (eco ceramics) are a new class of ceramic materials fabricated from natural wood (a renewable source). The affordable, net shape ceramics are fabricated by pyrolysis and molten silicon infiltration of wood performs. The resulting materials have complex microstructure and multifunctional properties. the microstructure before and after high temperature plastic deformation was studied by scanning electron microscopy. These ceramics present regions of silicon and silicon carbide that follow the fibrous microstructure of the wood selected, resulting in a structure that resembles a continuous fiber composite. This structure results in very good mechanical properties as the evolutionary process has perfected it. (Author) 10 refs.

  18. Bond strength of a resin cement to high-alumina and zirconia-reinforced ceramics : The effect of surface conditioning

    NARCIS (Netherlands)

    Felipe Valandro, Luiz; Ozcan, Mutlu; Bottino, Marco Cicero; Bottino, Marco Antonio; Scotti, Roberto; Della Bona, Alvaro

    2006-01-01

    Purpose: The aim of this study was to evaluate the effect of two surface conditioning methods on the microtensile bond strength of a resin cement to three high-strength core ceramics: high alumina-based (In-Ceram Alumina, Procera AllCeram) and zirconia-reinforced alumina-based (in-Ceram Zirconia) ce

  19. Bond strength of a resin cement to high-alumina and zirconia-reinforced ceramics: The effect of surface conditioning

    NARCIS (Netherlands)

    Valandro, L.F.; Ozcan, M.; Bottino, M.C.; Bottino, M.A.; Scotti, R.; Della Bona, A.

    2006-01-01

    Purpose: The aim of this study was to evaluate the effect of two surface conditioning methods on the microtensile bond strength of a resin cement to three high-strength core ceramics: high alumina-based (In-Ceram Alumina, Procera AllCeram) and zirconia-reinforced alumina-based (in-Ceram Zirconia) ce

  20. Bond strength of a resin cement to high-alumina and zirconia-reinforced ceramics: The effect of surface conditioning

    NARCIS (Netherlands)

    Valandro, L.F.; Ozcan, M.; Bottino, M.C.; Bottino, M.A.; Scotti, R.; Della Bona, A.

    2006-01-01

    Purpose: The aim of this study was to evaluate the effect of two surface conditioning methods on the microtensile bond strength of a resin cement to three high-strength core ceramics: high alumina-based (In-Ceram Alumina, Procera AllCeram) and zirconia-reinforced alumina-based (in-Ceram Zirconia)