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Sample records for hlw melter feed

  1. Melter Throughput Enhancements for High-Iron HLW

    Energy Technology Data Exchange (ETDEWEB)

    Kruger, A. A. [Department of Energy, Office of River Protection, Richland, Washington (United States); Gan, Hoa [The Catholic University of America, Washington, DC (United States); Joseph, Innocent [The Catholic University of America, Washington, DC (United States); Pegg, Ian L. [The Catholic University of America, Washington, DC (United States); Matlack, Keith S. [The Catholic University of America, Washington, DC (United States); Chaudhuri, Malabika [The Catholic University of America, Washington, DC (United States); Kot, Wing [The Catholic University of America, Washington, DC (United States)

    2012-12-26

    This report describes work performed to develop and test new glass and feed formulations in order to increase glass melting rates in high waste loading glass formulations for HLW with high concentrations of iron. Testing was designed to identify glass and melter feed formulations that optimize waste loading and waste processing rate while meeting all processing and product quality requirements. The work included preparation and characterization of crucible melts to assess melt rate using a vertical gradient furnace system and to develop new formulations with enhanced melt rate. Testing evaluated the effects of waste loading on glass properties and the maximum waste loading that can be achieved. The results from crucible-scale testing supported subsequent DuraMelter 100 (DM100) tests designed to examine the effects of enhanced glass and feed formulations on waste processing rate and product quality. The DM100 was selected as the platform for these tests due to its extensive previous use in processing rate determination for various HLW streams and glass compositions.

  2. INTEGRATED DM 1200 MELTER TESTING OF HLW C-106/AY-102 COMPOSITION USING BUBBLERS VSL-03R3800-1 REV 0 9/15/03

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; MATLACK KS; GONG W; BARDAKCI T; D' ANGELO NA; KOT WK; PEGG IL

    2011-12-29

    This report documents melter and off-gas performance results obtained on the DM1200 HLW Pilot Melter during processing of simulated HLW C-106/AY-102 feed. The principal objectives of the DM1200 melter testing were to determine the achievable glass production rates for simulated HLW C-106/AY-102 feed; determine the effect of bubbling rate on production rate; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and to perform pre- and post test inspections of system components.

  3. Integrated DM 1200 Melter Testing Of HLW C-106/AY-102 Composition Using Bubblers VSL-03R3800-1, Rev. 0, 9/15/03

    International Nuclear Information System (INIS)

    Kruger, A.A.; Matlack, K.S.; Kot, W.K.; Bardakci, T.; Gong, W.; D'Angelo, N.A.; Pegg, I.L.

    2011-01-01

    This report documents melter and off-gas performance results obtained on the DM1200 HLW Pilot Melter during processing of simulated HLW C-106/AY-102 feed. The principal objectives of the DM1200 melter testing were to determine the achievable glass production rates for simulated HLW C-106/AY-102 feed; determine the effect of bubbling rate on production rate; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and to perform pre- and post test inspections of system components.

  4. Vitrification of HLW in cold crucible melter

    International Nuclear Information System (INIS)

    Bordier, G.

    2005-01-01

    The performance of the vitrification process currently used in the La Hague commercial reprocessing plants has been continuously improved during more than ten years of operation. In parallel the CEA (French Atomic Energy Commission), COGEMA (Industrial Operator), and SGN (COGEMA's Engineering) have developed the cold crucible melter vitrification technology to obtain greater operating flexibility, increased plant availability and further reduction of secondary waste generated during operations. The cold crucible is a compact water-cooled melter in which the radioactive waste and the glass additives are melted by direct high frequency induction. The cooling of the melter produces a solidified glass layer that protects the melter's inner wall from corrosion. Because the heat is transferred directly to the melt, high operating temperatures can be achieved with no impact on the melter itself. COGEMA plans to implement the cold crucible technology to vitrify high level liquid waste from reprocessed spent U-Mo-Sn-Al fuel (used in gas cooled reactor). The cold crucible was selected for the vitrification of this particularly hard-to-process waste stream because it could not be reasonably processed in the standard hot induction melters currently used at the La Hague vitrification facilities: the waste has a high molybdenum content which makes it very corrosive and also requires a special high temperature glass formulation to obtain sufficiently high waste loading factors (12 % in molybdenum). A special glass formulation has been developed by the CEA and has been qualified through lab and pilot testing to meet standard waste acceptance criteria for final disposal of the U-Mo waste. The process and the associated technologies have been also qualified on a full-scale prototype at the CEA pilot facility in Marcoule. Engineering study has been integrated in parallel in order to take into account that the Cold Crucible should be installed remotely in one of the R7 vitrification

  5. Melter feed viscosity during conversion to glass: Comparison between low-activity waste and high-level waste feeds

    Energy Technology Data Exchange (ETDEWEB)

    Jin, Tongan [Pacific Northwest National Laboratory, Richland Washington; Chun, Jaehun [Pacific Northwest National Laboratory, Richland Washington; Dixon, Derek R. [Pacific Northwest National Laboratory, Richland Washington; Kim, Dongsang [Pacific Northwest National Laboratory, Richland Washington; Crum, Jarrod V. [Pacific Northwest National Laboratory, Richland Washington; Bonham, Charles C. [Pacific Northwest National Laboratory, Richland Washington; VanderVeer, Bradley J. [Pacific Northwest National Laboratory, Richland Washington; Rodriguez, Carmen P. [Pacific Northwest National Laboratory, Richland Washington; Weese, Brigitte L. [Pacific Northwest National Laboratory, Richland Washington; Schweiger, Michael J. [Pacific Northwest National Laboratory, Richland Washington; Kruger, Albert A. [U.S. Department of Energy, Office of River Protection, Richland Washington; Hrma, Pavel [Pacific Northwest National Laboratory, Richland Washington

    2017-12-07

    During nuclear waste vitrification, a melter feed (generally a slurry-like mixture of a nuclear waste and various glass forming and modifying additives) is charged into the melter where undissolved refractory constituents are suspended together with evolved gas bubbles from complex reactions. Knowledge of flow properties of various reacting melter feeds is necessary to understand their unique feed-to-glass conversion processes occurring within a floating layer of melter feed called a cold cap. The viscosity of two low-activity waste (LAW) melter feeds were studied during heating and correlated with volume fractions of undissolved solid phase and gas phase. In contrast to the high-level waste (HLW) melter feed, the effects of undissolved solid and gas phases play comparable roles and are required to represent the viscosity of LAW melter feeds. This study can help bring physical insights to feed viscosity of reacting melter feeds with different compositions and foaming behavior in nuclear waste vitrification.

  6. Final Report Integrated DM1200 Melter Testing Using AZ-102 And C-106/AY-102 HLW Simulants: HLW Simulant Verification VSL-05R5800-1, Rev. 0, 6/27/05

    International Nuclear Information System (INIS)

    Kruger, A.A.; Matlack, K.S.; Gong, W.; Bardakci, T.; D'Angelo, N.A.; Brandys, M.; Kot, W.K.; Pegg, I.L.

    2011-01-01

    The principal objectives of the DM1200 melter tests were to determine the effects of feed rheology, feed solid content, and bubbler configuration on glass production rate and off-gas system performance while processing the HLW AZ-101 and C-106/AY-102 feed compositions; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components, as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and perform pre- and post test inspections of system components. The specific objectives (including test success criteria) of this testing, along with how each objective was met, are outlined in a table. The data provided in this Final Report address the impacts of HLW melter feed rheology on melter throughput and validation of the simulated HLW melter feeds. The primary purpose of this testing is to further validate/verify the HLW melter simulants that have been used for previous melter testing and to support their continued use in developing melter and off-gas related processing information for the Project. The primary simulant property in question is rheology. Simulants and melter feeds used in all previous melter tests were produced by direct addition of chemicals; these feed tend to be less viscous than rheological the upper-bound feeds made from actual wastes. Data provided here compare melter processing for the melter feed used in all previous DM100 and DM1200 tests (nominal melter feed) with feed adjusted by the feed vendor (NOAH Technologies) to be more viscous, thereby simulating more closely the upperbounding feed produced from actual waste. This report provides results of tests that are described in the Test Plan for this work. The Test Plan is responsive to one of several test objectives covered in the WTP Test Specification for this work; consequently, only part of the scope described in the Test Specification was addressed in this particular Test Plan. For the purpose of

  7. FINAL REPORT INTEGRATED DM1200 MELTER TESTING USING AZ 102 AND C 106/AY-102 HLW SIMULANTS: HLW SIMULANT VERIFICATION VSL-05R5800-1 REV 0 6/27/05

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; MATLACK KS; GONG W; BARDAKCI T; D' ANGELO NA; BRANDYS M; KOT WK; PEGG IL

    2011-12-29

    The principal objectives of the DM1200 melter tests were to determine the effects of feed rheology, feed solid content, and bubbler configuration on glass production rate and off-gas system performance while processing the HLW AZ-101 and C-106/AY-102 feed compositions; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components, as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and perform pre- and post test inspections of system components. The specific objectives (including test success criteria) of this testing, along with how each objective was met, are outlined in a table. The data provided in this Final Report address the impacts of HLW melter feed rheology on melter throughput and validation of the simulated HLW melter feeds. The primary purpose of this testing is to further validate/verify the HLW melter simulants that have been used for previous melter testing and to support their continued use in developing melter and off-gas related processing information for the Project. The primary simulant property in question is rheology. Simulants and melter feeds used in all previous melter tests were produced by direct addition of chemicals; these feed tend to be less viscous than rheological the upper-bound feeds made from actual wastes. Data provided here compare melter processing for the melter feed used in all previous DM100 and DM1200 tests (nominal melter feed) with feed adjusted by the feed vendor (NOAH Technologies) to be more viscous, thereby simulating more closely the upperbounding feed produced from actual waste. This report provides results of tests that are described in the Test Plan for this work. The Test Plan is responsive to one of several test objectives covered in the WTP Test Specification for this work; consequently, only part of the scope described in the Test Specification was addressed in this particular Test Plan. For the purpose of

  8. Crystallization in high level waste (HLW) glass melters: Savannah River Site operational experience

    Energy Technology Data Exchange (ETDEWEB)

    Fox, Kevin M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Peeler, David K. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Kruger, Albert A. [USDOE Office of River Protection, Richland, WA (United States)

    2015-06-12

    This paper provides a review of the scaled melter testing that was completed for design input to the Defense Waste Processing Facility (DWPF) melter. Testing with prototype melters provided the data to define the DWPF operating limits to avoid bulk (volume) crystallization in the un-agitated DWPF melter and provided the data to distinguish between spinels generated by refractory corrosion versus spinels that precipitated from the HLW glass melt pool. A review of the crystallization observed with the prototype melters and the full-scale DWPF melters (DWPF Melter 1 and DWPF Melter 2) is included. Examples of actual DWPF melter attainment with Melter 2 are given. The intent is to provide an overview of lessons learned, including some example data, that can be used to advance the development and implementation of an empirical model and operating limit for crystal accumulation for a waste treatment and immobilization plant.

  9. PHYSICAL CHARACTERIZATION OF VITREOUS STATE LABORATORY AY102/C106 AND AZ102 HIGH LEVEL WASTE MELTER FEED SIMULANTS (U)

    Energy Technology Data Exchange (ETDEWEB)

    Hansen, E

    2005-03-31

    The objective of this task is to characterize and report specified physical properties and pH of simulant high level waste (HLW) melter feeds (MF) processed through the scaled melters at Vitreous State Laboratories (VSL). The HLW MF simulants characterized are VSL AZ102 straight hydroxide melter feed, VSL AZ102 straight hydroxide rheology adjusted melter feed, VSL AY102/C106 straight hydroxide melter feed, VSL AY102/C106 straight hydroxide rheology adjusted melter feed, and Savannah River National Laboratory (SRNL) AY102/C106 precipitated hydroxide processed sludge blended with glass former chemicals at VSL to make melter feed. The physical properties and pH were characterized using the methods stated in the Waste Treatment Plant (WTP) characterization procedure (Ref. 7).

  10. Final Report Tests On The Duramelter 1200 HLW Pilot Melter System Using AZ-101 HLW Simulants VSL-02R0100-2, Rev. 1, 2/17/03

    International Nuclear Information System (INIS)

    Kruger, A.A.; Matlack, K.S.; Kot, W.K.; Bardakci, T.; Gong, W.; D'Angelo, N.A.; Schatz, T.R.; Pegg, I.L.

    2011-01-01

    This document provides the final report on data and results obtained from a series of nine tests performed on the one-third scale DuraMelter(trademark) 1200 (DM1200) HLW Pilot Melter system that has been installed at VSL with an integrated prototypical off-gas treatment system. That system has replaced the DM1000 system that was used for HLW throughput testing during Part B1 (1). Both melters have similar melt surface areas (1.2 m 2 ) but the DM1200 is prototypical of the present RPP-WTP HLW melter design whereas the DM1000 was not. These tests were performed under a corresponding RPP-WTP Test Specification and associated Test Plans. The nine tests reported here were preceded by an initial series of short-duration tests conducted to support the start-up and commissioning of this system. This report is a followup to the previously issued Preliminary Data Summary Reports. The DM1200 system was deployed for testing and confirmation of basic design, operability, flow sheet, and process control assumptions as well as for support of waste form qualification and permitting. These tests include data on processing rates, off-gas treatment system performance, recycle stream compositions, as well as process operability and reliability. Consequently, this system is a key component of the overall HLW vitrification development strategy. The primary objective of the present series of tests was to determine the effects of a variety of parameters on the glass production rate in comparison to the RPP-WTP HL W design basis of 400 kg/m 2 /d. Previous testing on the DMIOOO system (1) concluded that achievement of that rate with simulants of projected WTP melter feeds (AZ-101 and C-106/AY-102) was unlikely without the use of bubblers. As part of those tests, the same feed that was used during the cold-commissioning of the West Valley Demonstration Project (WVDP) HLW vitrification system was run on the DM1000 system. The DM1000 tests reproduced the rates that were obtained at the larger

  11. FINAL REPORT TESTS ON THE DURAMELTER 1200 HLW PILOT MELTER SYSTEM USING AZ-101 HLW SIMULANTS VSL-02R0100-2 REV 1 2/17/03

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; MATLACK KS; KOT WK; BARDAKCI T; GONG W; D' ANGELO NA; SCHATZ TR; PEGG IL

    2011-12-29

    This document provides the final report on data and results obtained from a series of nine tests performed on the one-third scale DuraMelter{trademark} 1200 (DM1200) HLW Pilot Melter system that has been installed at VSL with an integrated prototypical off-gas treatment system. That system has replaced the DM1000 system that was used for HLW throughput testing during Part B1 [1]. Both melters have similar melt surface areas (1.2 m{sup 2}) but the DM1200 is prototypical of the present RPP-WTP HLW melter design whereas the DM1000 was not. These tests were performed under a corresponding RPP-WTP Test Specification and associated Test Plans. The nine tests reported here were preceded by an initial series of short-duration tests conducted to support the start-up and commissioning of this system. This report is a followup to the previously issued Preliminary Data Summary Reports. The DM1200 system was deployed for testing and confirmation of basic design, operability, flow sheet, and process control assumptions as well as for support of waste form qualification and permitting. These tests include data on processing rates, off-gas treatment system performance, recycle stream compositions, as well as process operability and reliability. Consequently, this system is a key component of the overall HLW vitrification development strategy. The primary objective of the present series of tests was to determine the effects of a variety of parameters on the glass production rate in comparison to the RPP-WTP HL W design basis of 400 kg/m{sup 2}/d. Previous testing on the DMIOOO system [1] concluded that achievement of that rate with simulants of projected WTP melter feeds (AZ-101 and C-106/AY-102) was unlikely without the use of bubblers. As part of those tests, the same feed that was used during the cold-commissioning of the West Valley Demonstration Project (WVDP) HLW vitrification system was run on the DM1000 system. The DM1000 tests reproduced the rates that were obtained at the

  12. DM100 AND DM1200 MELTER TESTING WITH HIGH WASTE LOADING GLASS FORMULATIONS FOR HANFORD HIGH-ALUMINUM HLW STREAMS

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; MATLACK KS; KOT WK; PEGG IL; JOSEPH I

    2009-12-30

    This Test Plan describes work to support the development and testing of high waste loading glass formulations that achieve high glass melting rates for Hanford high aluminum high level waste (HLW). In particular, the present testing is designed to evaluate the effect of using low activity waste (LAW) waste streams as a source of sodium in place ofchemical additives, sugar or cellulose as a reductant, boehmite as an aluminum source, and further enhancements to waste processing rate while meeting all processing and product quality requirements. The work will include preparation and characterization of crucible melts in support of subsequent DuraMelter 100 (DM 100) tests designed to examine the effects of enhanced glass formulations, glass processing temperature, incorporation of the LAW waste stream as a sodium source, type of organic reductant, and feed solids content on waste processing rate and product quality. Also included is a confirmatory test on the HLW Pilot Melter (DM1200) with a composition selected from those tested on the DM100. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for Department of Energy's (DOE's) Office of River Protection (ORP) to increase waste loading and processing rates for high-iron HLW waste streams as well as previous tests conducted for ORP on the same waste composition. This Test Plan is prepared in response to an ORP-supplied statement of work. It is currently estimated that the number of HLW canisters to be produced in the Hanford Tank Waste Treatment and Immobilization Plant (WTP) is about 12,500. This estimate is based upon the inventory ofthe tank wastes, the anticipated performance of the sludge treatment processes, and current understanding of the capability of the borosilicate glass waste form. The WTP HLW melter design, unlike earlier DOE melter designs, incorporates an active glass bubbler system. The bubblers create active glass pool convection and thereby improve heat

  13. Redox Control For Hanford HLW Feeds VSL-12R2530-1, REV 0

    International Nuclear Information System (INIS)

    Kruger, A. A.; Matlack, Keith S.; Pegg, Ian L.; Kot, Wing K.; Joseph, Innocent

    2012-01-01

    The principal objectives of this work were to investigate the effects of processing simulated Hanford HLW at the estimated maximum concentrations of nitrates and oxalates and to identify strategies to mitigate any processing issues resulting from high concentrations of nitrates and oxalates. This report provides results for a series of tests that were performed on the DM10 melter system with simulated C-106/AY-102 HLW. The tests employed simulated HLW feeds containing variable amounts of nitrates and waste organic compounds corresponding to maximum concentrations proj ected for Hanford HLW streams in order to determine their effects on glass production rate, processing characteristics, glass redox conditions, melt pool foaming, and the tendency to form secondary phases. Such melter tests provide information on key process factors such as feed processing behavior, dynamic effects during processing, processing rates, off-gas amounts and compositions, foaming control, etc., that cannot be reliably obtained from crucible melts

  14. Redox Control For Hanford HLW Feeds VSL-12R2530-1, REV 0

    Energy Technology Data Exchange (ETDEWEB)

    Kruger, A. A. [Department of Energy, Office of River Protection, Richland, Washington (United States); Matlack, Keith S. [The Catholic University of America, Washington, DC (United States); Pegg, Ian L. [The Catholic University of America, Washington, DC (United States); Kot, Wing K. [The Catholic University of America, Washington, DC (United States); Joseph, Innocent [The Catholic University of America, Washington, DC (United States)

    2012-12-13

    The principal objectives of this work were to investigate the effects of processing simulated Hanford HLW at the estimated maximum concentrations of nitrates and oxalates and to identify strategies to mitigate any processing issues resulting from high concentrations of nitrates and oxalates. This report provides results for a series of tests that were performed on the DM10 melter system with simulated C-106/AY-102 HLW. The tests employed simulated HLW feeds containing variable amounts of nitrates and waste organic compounds corresponding to maximum concentrations proj ected for Hanford HLW streams in order to determine their effects on glass production rate, processing characteristics, glass redox conditions, melt pool foaming, and the tendency to form secondary phases. Such melter tests provide information on key process factors such as feed processing behavior, dynamic effects during processing, processing rates, off-gas amounts and compositions, foaming control, etc., that cannot be reliably obtained from crucible melts.

  15. HLW Melter Control Strategy Without Visual Feedback VSL-12R2500-1 Rev 0

    Energy Technology Data Exchange (ETDEWEB)

    Kruger, A A. [Department of Energy, Office of River Protection, Richland, Washington (United States); Joseph, Innocent [The Catholic University of America, Washington, DC (United States); Matlack, Keith S. [The Catholic University of America, Washington, DC (United States); Callow, Richard A. [The Catholic University of America, Washington, DC (United States); Abramowitz, Howard [The Catholic University of America, Washington, DC (United States); Pegg, Ian L. [The Catholic University of America, Washington, DC (United States); Brandys, Marek [The Catholic University of America, Washington, DC (United States); Kot, Wing K. [The Catholic University of America, Washington, DC (United States)

    2012-11-13

    Plans for the treatment of high level waste (HL W) at the Hanford Tank Waste Treatment and Immobilization Plant (WTP) are based upon the inventory of the tank wastes, the anticipated performance of the pretreatment processes, and current understanding of the capability of the borosilicate glass waste form [I]. The WTP HLW melter design, unlike earlier DOE melter designs, incorporates an active glass bubbler system. The bubblers create active glass pool convection and thereby improve heat and mass transfer and increase glass melting rates. The WTP HLW melter has a glass surface area of 3.75 m{sup 2} and depth of ~ 1.1 m. The two melters in the HLW facility together are designed to produce up to 7.5 MT of glass per day at 100% availability. Further increases in HL W waste processing rates can potentially be achieved by increasing the melter operating temperature above 1150°C and by increasing the waste loading in the glass product. Increasing the waste loading also has the added benefit of decreasing the number of canisters for storage.

  16. HLW Melter Control Strategy Without Visual Feedback VSL-12R2500-1 Rev 0

    International Nuclear Information System (INIS)

    Kruger, A A.; Joseph, Innocent; Matlack, Keith S.; Callow, Richard A.; Abramowitz, Howard; Pegg, Ian L.; Brandys, Marek; Kot, Wing K.

    2012-01-01

    Plans for the treatment of high level waste (HL W) at the Hanford Tank Waste Treatment and Immobilization Plant (WTP) are based upon the inventory of the tank wastes, the anticipated performance of the pretreatment processes, and current understanding of the capability of the borosilicate glass waste form [I]. The WTP HLW melter design, unlike earlier DOE melter designs, incorporates an active glass bubbler system. The bubblers create active glass pool convection and thereby improve heat and mass transfer and increase glass melting rates. The WTP HLW melter has a glass surface area of 3.75 m 2 and depth of ∼ 1.1 m. The two melters in the HLW facility together are designed to produce up to 7.5 MT of glass per day at 100% availability. Further increases in HL W waste processing rates can potentially be achieved by increasing the melter operating temperature above 1150°C and by increasing the waste loading in the glass product. Increasing the waste loading also has the added benefit of decreasing the number of canisters for storage

  17. The production of advanced glass ceramic HLW forms using cold crucible induction melter

    International Nuclear Information System (INIS)

    Rutledge, V.J.; Maio, V.

    2013-01-01

    Cold Crucible Induction Melters (CCIM) will favorably change how High-Level radioactive Waste (from nuclear fuel recovery) is treated in a near future. Unlike the existing Joule-Heated Melters (JHM) currently in operation for the glass-based immobilization of High-Level Waste (HLW), CCIM offers unique material features that will increase melt temperatures, increase throughput, increase mixing, increase loading in the waste form, lower melter foot prints, eliminate melter corrosion and lower costs. These features not only enhance the technology for producing HLW forms, but also provide advantageous attributes to the waste form by allowing more durable alternatives to glass. It is concluded that glass ceramic waste forms that are tailored to immobilize fission products of HLW can be can be made from the HLW processed with the CCIM. The advantageous higher temperatures reached with the CCIM and unachievable with JHM allows the lanthanides, alkali, alkaline earths, and molybdenum to dissolve into a molten glass. Upon controlled cooling they go into targeted crystalline phases to form a glass ceramic waste form with higher waste loadings than achievable with borosilicate glass waste forms. Natural cooling proves to be too fast for the formation of all targeted crystalline phases

  18. Cold-Crucible Design Parameters for Next Generation HLW Melters

    International Nuclear Information System (INIS)

    Gombert, D.; Richardson, J.; Aloy, A.; Day, D.

    2002-01-01

    The cold-crucible induction melter (CCIM) design eliminates many materials and operating constraints inherent in joule-heated melter (JHM) technology, which is the standard for vitrification of high-activity wastes worldwide. The cold-crucible design is smaller, less expensive, and generates much less waste for ultimate disposal. It should also allow a much more flexible operating envelope, which will be crucial if the heterogeneous wastes at the DOE reprocessing sites are to be vitrified. A joule-heated melter operates by passing current between water-cooled electrodes through a molten pool in a refractory-lined chamber. This design is inherently limited by susceptibility of materials to corrosion and melting. In addition, redox conditions and free metal content have exacerbated materials problems or lead to electrical short-circuiting causing failures in DOE melters. In contrast, the CCIM design is based on inductive coupling of a water-cooled high-frequency electrical coil with the glass, causing eddycurrents that produce heat and mixing. A critical difference is that inductance coupling transfers energy through a nonconductive solid layer of slag coating the metal container inside the coil, whereas the jouleheated design relies on passing current through conductive molten glass in direct contact with the metal electrodes and ceramic refractories. The frozen slag in the CCIM design protects the containment and eliminates the need for refractory, while the corrosive molten glass can be the limiting factor in the JH melter design. The CCIM design also eliminates the need for electrodes that typically limit operating temperature to below 1200 degrees C. While significant marketing claims have been made by French and Russian technology suppliers and developers, little data is available for engineering and economic evaluation of the technology, and no facilities are available in the US to support testing. A currently funded project at the Idaho National Engineering

  19. Development of the high-level waste high-temperature melter feed preparation flowsheet for vitrification process testing

    International Nuclear Information System (INIS)

    Seymour, R.G.

    1995-01-01

    High-level waste (HLW) feed preparation flowsheet development was initiated in fiscal year (FY) 1994 to evaluate alternative flowsheets for preparing melter feed for high-temperature melter (HTM) vitrification testing. Three flowsheets were proposed that might lead to increased processing capacity relative to the Hanford Waste Vitrification Plant (HWVP) and that were flexible enough to use with other HLW melter technologies. This document describes the decision path that led to the selection of flowsheets to be tested in the FY 1994 small-scale HTM tests. Feed preparation flowsheet development for the HLW HTM was based on the feed preparation flowsheet that was developed for the HWVP. This approach allowed the HLW program to build upon the extensive feed preparation flowsheet database developed under the HWVP Project. Primary adjustments to the HWVP flowsheet were to the acid adjustment and glass component additions. Developmental background regarding the individual features of the HLW feed preparation flowsheets is provided. Applicability of the HWVP flowsheet features to the new HLW vitrification mission is discussed. The proposed flowsheets were tested at the laboratory-scale at Pacific Northwest Laboratory. Based on the results of this testing and previously established criteria, a reductant-based flowsheet using glycolic acid and a nitric acid-based flowsheet were selected for the FY 1994 small-scale HTM testing

  20. The Production of Advanced Glass Ceramic HLW Forms using Cold Crucible Induction Melter

    Energy Technology Data Exchange (ETDEWEB)

    Veronica J Rutledge; Vince Maio

    2013-10-01

    Cold Crucible Induction Melters (CCIMs) will favorably change how High-Level radioactive Waste (from nuclear fuel recovery) is treated in the 21st century. Unlike the existing Joule-Heated Melters (JHMs) currently in operation for the glass-based immobilization of High-Level Waste (HLW), CCIMs offer unique material features that will increase melt temperatures, increase throughput, increase mixing, increase loading in the waste form, lower melter foot prints, eliminate melter corrosion and lower costs. These features not only enhance the technology for producing HLW forms, but also provide advantageous attributes to the waste form by allowing more durable alternatives to glass. This paper discusses advantageous features of the CCIM, with emphasis on features that overcome the historical issues with the JHMs presently utilized, as well as the benefits of glass ceramic waste forms over borosilicate glass waste forms. These advantages are then validated based on recent INL testing to demonstrate a first-of-a-kind formulation of a non-radioactive ceramic-based waste form utilizing a CCIM.

  1. Maximum organic carbon limits at different melter feed rates (U)

    International Nuclear Information System (INIS)

    Choi, A.S.

    1995-01-01

    This report documents the results of a study to assess the impact of varying melter feed rates on the maximum total organic carbon (TOC) limits allowable in the DWPF melter feed. Topics discussed include: carbon content; feed rate; feed composition; melter vapor space temperature; combustion and dilution air; off-gas surges; earlier work on maximum TOC; overview of models; and the results of the work completed

  2. DM100 AND DM1200 MELTER TESTING WITH HIGH WASTE LOADING FORMULATIONS FOR HANFORD HIGH-ALUMINUM HLW STREAMS, TEST PLAN 09T1690-1

    International Nuclear Information System (INIS)

    Kruger, A.A.; Matlack, K.S.; Kot, W.K.; Pegg, I.L.; Joseph, I.

    2009-01-01

    This Test Plan describes work to support the development and testing of high waste loading glass formulations that achieve high glass melting rates for Hanford high aluminum high level waste (HLW). In particular, the present testing is designed to evaluate the effect of using low activity waste (LAW) waste streams as a source of sodium in place ofchemical additives, sugar or cellulose as a reductant, boehmite as an aluminum source, and further enhancements to waste processing rate while meeting all processing and product quality requirements. The work will include preparation and characterization of crucible melts in support of subsequent DuraMelter 100 (DM 100) tests designed to examine the effects of enhanced glass formulations, glass processing temperature, incorporation of the LAW waste stream as a sodium source, type of organic reductant, and feed solids content on waste processing rate and product quality. Also included is a confirmatory test on the HLW Pilot Melter (DM1200) with a composition selected from those tested on the DM100. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for Department of Energy's (DOE's) Office of River Protection (ORP) to increase waste loading and processing rates for high-iron HLW waste streams as well as previous tests conducted for ORP on the same waste composition. This Test Plan is prepared in response to an ORP-supplied statement of work. It is currently estimated that the number of HLW canisters to be produced in the Hanford Tank Waste Treatment and Immobilization Plant (WTP) is about 12,500. This estimate is based upon the inventory ofthe tank wastes, the anticipated performance of the sludge treatment processes, and current understanding of the capability of the borosilicate glass waste form. The WTP HLW melter design, unlike earlier DOE melter designs, incorporates an active glass bubbler system. The bubblers create active glass pool convection and thereby improve heat transfer and

  3. Yield Stress Reduction of DWPF Melter Feed Slurries

    International Nuclear Information System (INIS)

    Stone, M.E.; Smith, M.E.

    2007-01-01

    The Defense Waste Processing Facility (DWPF) at the Savannah River Site vitrifies High Level Waste for repository internment. The process consists of three major steps: waste pretreatment, vitrification, and canister decontamination/sealing. The HLW consists of insoluble metal hydroxides and soluble sodium salts. The pretreatment process acidifies the sludge with nitric and formic acids, adds the glass formers as glass frit, then concentrates the resulting slurry to approximately 50 weight percent (wt%) total solids. This slurry is fed to the joule-heated melter where the remaining water is evaporated followed by calcination of the solids and conversion to glass. The Savannah River National Laboratory (SRNL) is currently assisting DWPF efforts to increase throughput of the melter. As part of this effort, SRNL has investigated methods to increase the solids content of the melter feed to reduce the heat load required to complete the evaporation of water and allow more of the energy available to calcine and vitrify the waste. The process equipment in the facility is fixed and cannot process materials with high yield stresses, therefore increasing the solids content will require that the yield stress of the melter feed slurries be reduced. Changing the glass former added during pretreatment from an irregularly shaped glass frit to nearly spherical beads was evaluated. The evaluation required a systems approach which included evaluations of the effectiveness of beads in reducing the melter feed yield stress as well as evaluations of the processing impacts of changing the frit morphology. Processing impacts of beads include changing the settling rate of the glass former (which effects mixing and sampling of the melter feed slurry and the frit addition equipment) as well as impacts on the melt behavior due to decreased surface area of the beads versus frit. Beads were produced from the DWPF process frit by fire polishing. The frit was allowed to free fall through a flame

  4. Rheology enhancement for remediated PX6 melter feed

    International Nuclear Information System (INIS)

    Marek, J.C.; Eibling, R.E.

    1996-01-01

    This document is referenced in WSRC-TR-94-0556. This memorandum summarizes results of experimental work performed on the original IDMS PX6 melter feed, the remediated IDMS PX6 melter feed, and melter feeds produced in a laboratory simulation to duplicate the IDMS remediation as well as the experimental results on the caustic treatment to enhance the rheology. Characterization of the products of excess caustic addition and what steps to take if excess caustic is inadvertently added to the IDMS PX6 melter feed are also discussed

  5. Control of DWPF melter feed composition

    International Nuclear Information System (INIS)

    Brown, K.G.; Edwards, R.E.; Postles, R.L.; Randall, C.T.

    1989-01-01

    The Defense Waste Processing Facility will be used to immobilize Savannah River Site high-level waste into a stable borosilicate glass for disposal in a geologic repository. Proper control of the melter feed composition in this facility is essential to the production of glass which meets product durability constraints dictated by repository regulations and facility processing constraints dictated by melter design. A technique has been developed which utilizes glass property models to determine acceptable processing regions based on the multiple constraints imposed on the glass product and to display these regions graphically. This system along with the batch simulation of the process is being used to form the basis for the statistical process control system for the facility

  6. DATA SUMMARY REPORT SMALL SCALE MELTER TESTING OF HLW ALGORITHM GLASSES MATRIX1 TESTS VSL-07S1220-1 REV 0 7/25/07

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; MATLACK KS; PEGG IL

    2011-12-29

    Eight tests using different HLW feeds were conducted on the DM100-BL to determine the effect of variations in glass properties and feed composition on processing rates and melter conditions (off-gas characteristics, glass processing, foaming, cold cap, etc.) at constant bubbling rate. In over seven hundred hours of testing, the property extremes of glass viscosity, electrical conductivity, and T{sub 1%}, as well as minimum and maximum concentrations of several major and minor glass components were evaluated using glass compositions that have been tested previously at the crucible scale. Other parameters evaluated with respect to glass processing properties were +/-15% batching errors in the addition of glass forming chemicals (GFCs) to the feed, and variation in the sources of boron and sodium used in the GFCs. Tests evaluating batching errors and GFC source employed variations on the HLW98-86 formulation (a glass composition formulated for HLW C-106/AY-102 waste and processed in several previous melter tests) in order to best isolate the effect of each test variable. These tests are outlined in a Test Plan that was prepared in response to the Test Specification for this work. The present report provides summary level data for all of the tests in the first test matrix (Matrix 1) in the Test Plan. Summary results from the remaining tests, investigating minimum and maximum concentrations of major and minor glass components employing variations on the HLW98-86 formulation and glasses generated by the HLW glass formulation algorithm, will be reported separately after those tests are completed. The test data summarized herein include glass production rates, the type and amount of feed used, a variety of measured melter parameters including temperatures and electrode power, feed sample analysis, measured glass properties, and gaseous emissions rates. More detailed information and analysis from the melter tests with complete emission chemistry, glass durability, and

  7. Crystallization In High Level Waste (HLW) Glass Melters: Operational Experience From The Savannah River Site

    Energy Technology Data Exchange (ETDEWEB)

    Fox, K. M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2014-02-27

    processing strategy for the Hanford Tank Waste Treatment and Immobilization Plant (WTP). The basis of this alternative approach is an empirical model predicting the crystal accumulation in the WTP glass discharge riser and melter bottom as a function of glass composition, time, and temperature. When coupled with an associated operating limit (e.g., the maximum tolerable thickness of an accumulated layer of crystals), this model could then be integrated into the process control algorithms to formulate crystal tolerant high level waste (HLW) glasses targeting higher waste loadings while still meeting process related limits and melter lifetime expectancies. This report provides a review of the scaled melter testing that was completed in support of the Defense Waste Processing Facility (DWPF) melter. Testing with scaled melters provided the data to define the DWPF operating limits to avoid bulk (volume) crystallization in the un-agitated DWPF melter and provided the data to distinguish between spinels generated by K-3 refractory corrosion versus spinels that precipitated from the HLW glass melt pool. This report includes a review of the crystallization observed with the scaled melters and the full scale DWPF melters (DWPF Melter 1 and DWPF Melter 2). Examples of actual DWPF melter attainment with Melter 2 are given. The intent is to provide an overview of lessons learned, including some example data, that can be used to advance the development and implementation of an empirical model and operating limit for crystal accumulation for WTP. Operation of the first and second (current) DWPF melters has demonstrated that the strategy of using a liquidus temperature predictive model combined with a 100 °C offset from the normal melter operating temperature of 1150 °C (i.e., the predicted liquidus temperature (TL) of the glass must be 1050 °C or less) has been successful in preventing any detrimental accumulation of spinel in the DWPF melt pool, and spinel has not been

  8. Feed process studies: Research-Scale Melter

    Energy Technology Data Exchange (ETDEWEB)

    Whittington, K.F.; Seiler, D.K.; Luey, J.; Vienna, J.D.; Sliger, W.A.

    1996-09-01

    In support of a two-phase approach to privatizing the processing of hazardous and radioactive waste at Hanford, research-scale melter (RSM) experiments were conducted to determine feed processing characteristics of two potential privatization Phase 1 high-level waste glass formulations and to determine if increased Ag, Te, and noble metal amounts would have bad effects. Effects of feed compositions and process conditions were examined for processing rate, cold cap behavior, off-gas, and glass properties. The 2 glass formulations used were: NOM-2 with adjusted waste loading (all components except silica and soda) of 25 wt%, and NOM-3 (max waste loaded glass) with adjusted waste loading of 30 wt%. The 25 wt% figure is the minimum required in the privatization Request for Proposal. RSM operated for 19 days (5 runs). 1010 kg feed was processed, producing 362 kg glass. Parts of runs 2 and 3 were run at 10 to 30 degrees above the nominal temperature 1150 C, with the most significant processing rate increase in run 3. Processing observations led to the choice of NOM-3 for noble metal testing in runs 4 and 5. During noble metal testing, processing rates fell 50% from baseline. Destructive analysis showed that a layer of noble metals and noble metal oxides settled on the floor of the melter, leading to current ``channeling`` which allowed the top section to cool, reducing production rates.

  9. Feed process studies: Research-Scale Melter

    International Nuclear Information System (INIS)

    Whittington, K.F.; Seiler, D.K.; Luey, J.; Vienna, J.D.; Sliger, W.A.

    1996-09-01

    In support of a two-phase approach to privatizing the processing of hazardous and radioactive waste at Hanford, research-scale melter (RSM) experiments were conducted to determine feed processing characteristics of two potential privatization Phase 1 high-level waste glass formulations and to determine if increased Ag, Te, and noble metal amounts would have bad effects. Effects of feed compositions and process conditions were examined for processing rate, cold cap behavior, off-gas, and glass properties. The 2 glass formulations used were: NOM-2 with adjusted waste loading (all components except silica and soda) of 25 wt%, and NOM-3 (max waste loaded glass) with adjusted waste loading of 30 wt%. The 25 wt% figure is the minimum required in the privatization Request for Proposal. RSM operated for 19 days (5 runs). 1010 kg feed was processed, producing 362 kg glass. Parts of runs 2 and 3 were run at 10 to 30 degrees above the nominal temperature 1150 C, with the most significant processing rate increase in run 3. Processing observations led to the choice of NOM-3 for noble metal testing in runs 4 and 5. During noble metal testing, processing rates fell 50% from baseline. Destructive analysis showed that a layer of noble metals and noble metal oxides settled on the floor of the melter, leading to current ''channeling'' which allowed the top section to cool, reducing production rates

  10. Final Report - Testing of Optimized Bubbler Configuration for HLW Melter VSL-13R2950-1, Rev. 0, dated 6/12/2013

    Energy Technology Data Exchange (ETDEWEB)

    Kruger, Albert A.; Pegg, I. L.; Callow, R. A.; Joseph, I.; Matlack, K. S.; Kot, W. K.

    2013-11-13

    The principal objective of this work was to determine the glass production rate increase and ancillary effects of adding more bubbler outlets to the current WTP HLW melter baseline. This was accomplished through testing on the HLW Pilot Melter (DM1200) at VSL. The DM1200 unit was selected for these tests since it was used previously with several HLW waste streams including the four tank wastes proposed for initial processing at Hanford. This melter system was also used for the development and optimization of the present baseline WTP HLW bubbler configuration for the WTP HLW melter, as well as for MACT testing for both HLW and LAW. Specific objectives of these tests were to: Conduct DM1200 melter testing with the baseline WTP bubbling configuration and as augmented with additional bubblers. Conduct DM1200 melter testing to differentiate the effects of total bubbler air flow and bubbler distribution on glass production rate and cold cap formation. Collect melter operating data including processing rate, temperatures at a variety of locations within the melter plenum space, melt pool temperature, glass melt density, and melter pressure with the baseline WTP bubbling configuration and as augmented with additional bubblers. Collect melter exhaust samples to compare particulate carryover for different bubbler configurations. Analyze all collected data to determine the effects of adding more bubblers to the WTP HLW melter to inform decisions regarding future lid re-designs. The work used a high aluminum HLW stream composition defined by ORP, for which an appropriate simulant and high waste loading glass formulation were developed and have been previously processed on the DM1200.

  11. EVALUATION OF MIXING IN THE SLURRY MIX EVAPORATOR AND MELTER FEED TANK

    International Nuclear Information System (INIS)

    MARINIK, ANDREW

    2004-01-01

    The Defense Waste Processing Facility (DWPF) vitrifies High Level radioactive Waste (HLW) currently stored in underground tanks at the Savannah River Site (SRS). The HLW currently being processed is a waste sludge composed primarily of metal hydroxides and oxides in caustic slurry. These slurries are typically characterized as Bingham Plastic fluids. The HLW undergoes a pretreatment process in the Chemical Process Cell (CPC) at DWPF. The processed HLW sludge is then transferred to the Sludge Receipt and Adjustment Tank (SRAT) where it is acidified with nitric and formic acid then evaporated to concentrate the solids. Reflux boiling is used to strip mercury from the waste and then the waste is transferred to the Slurry Mix Evaporator tank (SME). Glass formers are added as a frit slurry to the SME to prepare the waste for vitrification. This mixture is evaporated in the SME to the final concentration target. The frit slurry mixture is then transferred to the Melter Feed Tank (MFT) to be fed to the melter

  12. Maximum total organic carbon limit for DWPF melter feed

    International Nuclear Information System (INIS)

    Choi, A.S.

    1995-01-01

    DWPF recently decided to control the potential flammability of melter off-gas by limiting the total carbon content in the melter feed and maintaining adequate conditions for combustion in the melter plenum. With this new strategy, all the LFL analyzers and associated interlocks and alarms were removed from both the primary and backup melter off-gas systems. Subsequently, D. Iverson of DWPF- T ampersand E requested that SRTC determine the maximum allowable total organic carbon (TOC) content in the melter feed which can be implemented as part of the Process Requirements for melter feed preparation (PR-S04). The maximum TOC limit thus determined in this study was about 24,000 ppm on an aqueous slurry basis. At the TOC levels below this, the peak concentration of combustible components in the quenched off-gas will not exceed 60 percent of the LFL during off-gas surges of magnitudes up to three times nominal, provided that the melter plenum temperature and the air purge rate to the BUFC are monitored and controlled above 650 degrees C and 220 lb/hr, respectively. Appropriate interlocks should discontinue the feeding when one or both of these conditions are not met. Both the magnitude and duration of an off-gas surge have a major impact on the maximum TOC limit, since they directly affect the melter plenum temperature and combustion. Although the data obtained during recent DWPF melter startup tests showed that the peak magnitude of a surge can be greater than three times nominal, the observed duration was considerably shorter, on the order of several seconds. The long surge duration assumed in this study has a greater impact on the plenum temperature than the peak magnitude, thus making the maximum TOC estimate conservative. Two models were used to make the necessary calculations to determine the TOC limit

  13. FINAL REPORT INTEGRATED DM1200 MELTER TESTING OF REDOX EFFECTS USING HLW AZ-101 AND C-106/AY-102 SIMULANTS VSL-04R4800-1 REV 0 5/6/

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; MATLACK KS; GONG W; BARDAKCI T; D' ANGELO NA; LUTZE W; BIZOT PM; CALLOW RA; BRANDYS M; KOT WK; PEGG IL

    2011-12-29

    This report documents melter and off-gas performance results obtained on the DM1200 HLW Pilot Melter during processing of AZ-101 and C-106/AY-102 HLW simulants. The tests reported herein are a subset of three tests from a larger series of tests described in the Test Plan for the work; results from the remaining tests will be reported separately. Three nine day tests, one with AZ-101 and two with C-106/AY-102 feeds were conducted with variable amounts of added sugar to address the effects of redox. The test with AZ-101 included ruthenium spikes to also address the effects of redox on ruthenium volatility. One of tests addressed the effects of increased flow-sheet nitrate levels using C-106/AY-102 feeds. With high nitrate/nitrite feeds (such as WTP LAW feeds), reductants are required to prevent melt foaming and deleterious effects on glass production rates. Sugar is the baseline WTP reductant for this purpose. WTP HLW feeds typically have relatively low nitrate/nitrite content in comparison to the organic carbon content and, therefore, have typically not required sugar additions. However, HLW feed variability, particularly with respect to nitrate levels, may necessitate the use of sugar in some instances. The tests reported here investigate the effects of variable sugar additions to the melter feed as well as elevated nitrate levels in the waste. Variables held constant to the extent possible included melt temperature, bubbling rate, plenum temperature, cold cap coverage, the waste simulant composition, and the target glass composition. The principal objectives of the DM1200 melter testing were to determine the achievable glass production rates for simulated HLW feeds with variable amounts of added sugar and increased nitrate levels; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and perform pre- and

  14. Final Report Integrated DM1200 Melter Testing Of Redox Effects Using HLW AZ-101 And C-106/AY-102 Simulants VSL-04R4800-1, Rev. 0, 5/6/04

    International Nuclear Information System (INIS)

    Kruger, A.A.; Matlack, K.S.; Gong, W.; Bardakci, T.; D'Angelo, N.A.; Lutze, W.; Bizot, P.M.; Callow, R.A.; Brandys, M.; Kot, W.K.; Pegg, I.L.

    2011-01-01

    This report documents melter and off-gas performance results obtained on the DM1200 HLW Pilot Melter during processing of AZ-101 and C-106/AY-102 HLW simulants. The tests reported herein are a subset of three tests from a larger series of tests described in the Test Plan for the work; results from the remaining tests will be reported separately. Three nine day tests, one with AZ-101 and two with C-106/AY-102 feeds were conducted with variable amounts of added sugar to address the effects of redox. The test with AZ-101 included ruthenium spikes to also address the effects of redox on ruthenium volatility. One of tests addressed the effects of increased flow-sheet nitrate levels using C-106/AY-102 feeds. With high nitrate/nitrite feeds (such as WTP LAW feeds), reductants are required to prevent melt foaming and deleterious effects on glass production rates. Sugar is the baseline WTP reductant for this purpose. WTP HLW feeds typically have relatively low nitrate/nitrite content in comparison to the organic carbon content and, therefore, have typically not required sugar additions. However, HLW feed variability, particularly with respect to nitrate levels, may necessitate the use of sugar in some instances. The tests reported here investigate the effects of variable sugar additions to the melter feed as well as elevated nitrate levels in the waste. Variables held constant to the extent possible included melt temperature, bubbling rate, plenum temperature, cold cap coverage, the waste simulant composition, and the target glass composition. The principal objectives of the DM1200 melter testing were to determine the achievable glass production rates for simulated HLW feeds with variable amounts of added sugar and increased nitrate levels; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and perform pre- and

  15. Impact Of Particle Agglomeration On Accumulation Rates In The Glass Discharge Riser Of HLW Melter

    International Nuclear Information System (INIS)

    Kruger, A. A.; Rodriguez, C. A.; Matyas, J.; Owen, A. T.; Jansik, D. P.; Lang, J. B.

    2012-01-01

    The major factor limiting waste loading in continuous high-level radioactive waste (HLW) melters is an accumulation of particles in the glass discharge riser during a frequent and periodic idling of more than 20 days. An excessive accumulation can produce robust layers a few centimeters thick, which may clog the riser, preventing molten glass from being poured into canisters. Since the accumulation rate is driven by the size of particles we investigated with x-ray microtomography, scanning electron microscopy, and image analysis the impact of spinel forming components, noble metals, and alumina on the size, concentration, and spatial distribution of particles, and on the accumulation rate. Increased concentrations of Fe and Ni in the baseline glass resulted in the formation of large agglomerates that grew over the time to an average size of ∼185+-155 μm, and produced >3 mm thick layer after 120 h at 850 deg C. The noble metals decreased the particle size, and therefore significantly slowed down the accumulation rate. Addition of alumina resulted in the formation of a network of spinel dendrites which prevented accumulation of particles into compact layers

  16. Final Report Integrated DM1200 Melter Testing Of Bubbler Configurations Using HLW AZ-101 Simulants VSL-04R4800-4, Rev. 0, 10/5/04

    International Nuclear Information System (INIS)

    Kruger, A.A.; Matlack, K.S.; Gong, W.; Bardakci, T.; D'Angelo, N.A.; Lutze, W.; Callow, R.A.; Brandys, M.; Kot, W.K.; Pegg, I.L.

    2011-01-01

    This report documents melter and off-gas performance results obtained on the DM1200 HLW Pilot Melter during processing of AZ-101 HLW simulants. The tests reported herein are a subset of six tests from a larger series of tests described in the Test Plan for the work; results from the other tests have been reported separately. The solids contents of the melter feeds were based on the WTP baseline value for the solids content of the feeds from pretreatment which changed during these tests from 20% to 15% undissolved solids resulting in tests conducted at two feed solids contents. Based on the results of earlier tests with single outlet 'J' bubblers, initial tests were performed with a total bubbling rate of 651 pm. The first set of tests (Tests 1A-1E) addressed the effects of skewing this total air flow rate back and forth between the two installed bubblers in comparison to a fixed equal division of flow between them. The second set of tests (2A-2D) addressed the effects of bubbler depth. Subsequently, as the location, type and number of bubbling outlets were varied, the optimum bubbling rate for each was determined. A third (3A-3C) and fourth (8A-8C) set of tests evaluated the effects of alternative bubbler designs with two gas outlets per bubbler instead of one by placing four bubblers in positions simulating multiple-outlet bubblers. Data from the simulated multiple outlet bubblers were used to design bubblers with two outlets for an additional set of tests (9A-9C). Test 9 was also used to determine the effect of small sugar additions to the feed on ruthenium volatility. Another set of tests (10A-10D) evaluated the effects on production rate of spiking the feed with chloride and sulfate. Variables held constant to the extent possible included melt temperature, plenum temperature, cold cap coverage, the waste simulant composition, and the target glass composition. The feed rate was increased to the point that a constant, essentially complete, cold cap was achieved

  17. FINAL REPORT INTEGRATED DM1200 MELTER TESTING OF BUBBLER CONFIGURATIONS USING HLW AZ-101 SIMULANTS VSL-04R4800-4 REV 0 10/5/04

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; MATLACK KS; GONG W; BARDAKCI T; D' ANGELO NA; LUTZE W; CALLOW RA; BRANDYS M; KOT WK; PEGG IL

    2011-12-29

    This report documents melter and off-gas performance results obtained on the DM1200 HLW Pilot Melter during processing of AZ-101 HLW simulants. The tests reported herein are a subset of six tests from a larger series of tests described in the Test Plan for the work; results from the other tests have been reported separately. The solids contents of the melter feeds were based on the WTP baseline value for the solids content of the feeds from pretreatment which changed during these tests from 20% to 15% undissolved solids resulting in tests conducted at two feed solids contents. Based on the results of earlier tests with single outlet 'J' bubblers, initial tests were performed with a total bubbling rate of 651 pm. The first set of tests (Tests 1A-1E) addressed the effects of skewing this total air flow rate back and forth between the two installed bubblers in comparison to a fixed equal division of flow between them. The second set of tests (2A-2D) addressed the effects of bubbler depth. Subsequently, as the location, type and number of bubbling outlets were varied, the optimum bubbling rate for each was determined. A third (3A-3C) and fourth (8A-8C) set of tests evaluated the effects of alternative bubbler designs with two gas outlets per bubbler instead of one by placing four bubblers in positions simulating multiple-outlet bubblers. Data from the simulated multiple outlet bubblers were used to design bubblers with two outlets for an additional set of tests (9A-9C). Test 9 was also used to determine the effect of small sugar additions to the feed on ruthenium volatility. Another set of tests (10A-10D) evaluated the effects on production rate of spiking the feed with chloride and sulfate. Variables held constant to the extent possible included melt temperature, plenum temperature, cold cap coverage, the waste simulant composition, and the target glass composition. The feed rate was increased to the point that a constant, essentially complete, cold cap was

  18. Final Report Melter Tests With AZ-101 HLW Simulant Using A Duramelter 100 Vitrification System VSL-01R10N0-1, Rev. 1, 2/25/02

    International Nuclear Information System (INIS)

    Kruger, A.A.; Matlack, K.S.; Kot, W.K.; Pegg, I.L.

    2011-01-01

    This report provides data, analyses, and conclusions from a series of tests that were conducted at the Vitreous State Laboratory of The Catholic of America (VSL) to determine the processing rates that are achievable with AZ-101 HLW simulants and corresponding melter feeds on a DuraMelter 100 (DM100) vitrification system. One of the most critical pieces of information in determining the required size of the RPP-WTP HLW melter is the specific glass production rate in terms of the mass of glass that can be produced per unit area of melt surface per unit time. The specific glass production rate together with the waste loading (essentially, the ratio of waste-in to glass-out, which is determined from glass formulation activities) determines the melt area that is needed to achieve a given waste processing rate with due allowance for system availability. Tests conducted during Part B1 (VSL-00R2590-2) on the DM1000 vitrification system installed at the Vitreous State Laboratory of The Catholic University of America showed that, without the use of bubblers, glass production rates with AZ-101 and C-106/AY-102 simulants were significantly lower than the Project design basis rate of 0.4 MT/m 2 /d. Conversely, three-fold increases over the design basis rate were demonstrated with the use of bubblers. Furthermore, an un-bubbled control test using a replica of the melter feed used in cold commissioning tests at West Valley reproduced the rates that were observed with that feed on the WVDP production melter. More recent tests conducted on the DM1200 system, which more closely represents the present RPP-WTP design, are in general agreement with these earlier results. Screening tests conducted on the DM10 system have provided good indications of the larger-scale processing rates with bubblers (for both HL W and LAW feeds) but significantly overestimated the DM1000 un-bubbled rate observed for C-106/AY-102 melter feeds. This behavior is believed to be a consequence of the role of

  19. FINAL REPORT MELTER TESTS WITH AZ-101 HLW SIMULANT USING A DURAMELTER 100 VITRIFICATION SYSTEM VSL-01R10N0-1 REV 1 2/25/02

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; MATLACK KS; KOT WK; PEGG IL

    2011-12-29

    This report provides data, analyses, and conclusions from a series of tests that were conducted at the Vitreous State Laboratory of The Catholic of America (VSL) to determine the processing rates that are achievable with AZ-101 HLW simulants and corresponding melter feeds on a DuraMelter 100 (DM100) vitrification system. One of the most critical pieces of information in determining the required size of the RPP-WTP HLW melter is the specific glass production rate in terms of the mass of glass that can be produced per unit area of melt surface per unit time. The specific glass production rate together with the waste loading (essentially, the ratio of waste-in to glass-out, which is determined from glass formulation activities) determines the melt area that is needed to achieve a given waste processing rate with due allowance for system availability. Tests conducted during Part B1 (VSL-00R2590-2) on the DM1000 vitrification system installed at the Vitreous State Laboratory of The Catholic University of America showed that, without the use of bubblers, glass production rates with AZ-101 and C-106/AY-102 simulants were significantly lower than the Project design basis rate of 0.4 MT/m{sup 2}/d. Conversely, three-fold increases over the design basis rate were demonstrated with the use of bubblers. Furthermore, an un-bubbled control test using a replica of the melter feed used in cold commissioning tests at West Valley reproduced the rates that were observed with that feed on the WVDP production melter. More recent tests conducted on the DM1200 system, which more closely represents the present RPP-WTP design, are in general agreement with these earlier results. Screening tests conducted on the DM10 system have provided good indications of the larger-scale processing rates with bubblers (for both HL W and LAW feeds) but significantly overestimated the DM1000 un-bubbled rate observed for C-106/AY-102 melter feeds. This behavior is believed to be a consequence of the role of

  20. Slurry feed variability in West Valley's melter feed tank and sampling system

    International Nuclear Information System (INIS)

    Fow, C.L.; Kurath, D.E.; Pulsipher, B.A.; Bauer, B.P.

    1989-04-01

    The present plan for disposal of high-level wastes at West Valley is to vitrify the wastes for disposal in deep geologic repository. The vitrification process involves mixing the high-level wastes with glass-forming chemicals and feeding the resulting slurry to a liquid-fed ceramic melter. Maintaining the quality of the glass product and proficient melter operation depends on the ability of the melter feed system to produce and maintain a homogeneous mixture of waste and glass-former materials. To investigate the mixing properties of the melter feed preparation system at West Valley, a statistically designed experiment was conducted using synthetic melter feed slurry over a range of concentrations. On the basis of the statistical data analysis, it was found that (1) a homogeneous slurry is produced in the melter feed tank, (2) the liquid-sampling system provides slurry samples that are statistically different from the slurry in the tank, and (3) analytical measurements are the major source of variability. A statistical quality control program for the analytical laboratory and a characterization test of the actual sampling system is recommended. 1 ref., 5 figs., 1 tab

  1. Control of DWPF [Defense Waste Processing Facility] melter feed composition

    International Nuclear Information System (INIS)

    Edwards, R.E. Jr.; Brown, K.G.; Postles, R.L.

    1990-01-01

    The Defense Waste Processing Facility will be used to immobilize Savannah River Site high-level waste into a stable borosilicate glass for disposal in a geologic repository. Proper control of the melter feed composition in this facility is essential to the production of glass which meets product durability constraints dictated by repository regulations and facility processing constraints dictated by melter design. A technique has been developed which utilizes glass property models to determine acceptable processing regions based on the multiple constraints imposed on the glass product and to display these regions graphically. This system along with the batch simulation of the process is being used to form the basis for the statistical process control system for the facility. 13 refs., 3 figs., 1 tab

  2. Rheological Studies on Pretreated Feed and Melter Feed from AW-101 and AN-107

    International Nuclear Information System (INIS)

    Bredt, Paul R; Swoboda, Robert G

    2001-01-01

    Rheological and physical properties testing were conducted on actual AN-107 and AW-101 pretreated feed samples prior to the addition of glass formers. Analyses were repeated following the addition of glass formers. The AN-107 and AW-101 pretreated feeds were tested at the target sodium values of nominally 6, 8, and 10 M. The AW-101 melter feeds were tested at these same concentrations, while the AN-107 melter feeds were tested at 5, 6, and 8 M with respect to sodium. These data on actual waste are required to validate and qualify results obtained with simulants

  3. Final Report - Effects of High Spinel and Chromium Oxide Crystal Contents on Simulated HLW Vitrification in DM100 Melter Tests, VSL-09R1520-1, Rev. 0, dated 6/22/09

    Energy Technology Data Exchange (ETDEWEB)

    Kruger, Albert A.; Matlack, K. S.; Kot, W.; Pegg, I. L.; Chaudhuri, M.; Lutze, W.

    2013-11-13

    The principal objective of the work was to evaluate the effects of spinel and chromium oxide particles on WTP HLW melter operations and potential impacts on melter life. This was accomplished through a combination of crucible-scale tests, settling and rheological tests, and tests on the DM100 melter system. Crucible testing was designed to develop and identify HLW glass compositions with high waste loadings that exhibit formation of crystalline spinel and/or chromium oxide phases up to relatively high crystal contents (i.e., > 1 vol%). Characterization of crystal settling and the effects on melt rheology was performed on the HLW glass formulations. Appropriate candidate HLW glass formulations were selected, based on characterization results, to support subsequent melter tests. In the present work, crucible melts were formulated that exhibit up to about 4.4 vol% crystallization.

  4. Vitrification of HLW produced by uranium/molybdenum fuel reprocessing in cogema's cold crucible melter

    International Nuclear Information System (INIS)

    Quang, R. Do; Petitjean, V.; Hollebeque, F.; Pinet, O.; Flament, T.; Prodhomme, A.; Dalcorso, J. P.

    2003-01-01

    The performance of the vitrification process currently used in the La Hague commercial reprocessing plants has been continuously improved during more than ten years of operation. In parallel COGEMA (industrial Operator), the French Atomic Energy Commission (CEA) and SGN (respectively COGEMA's R and D provider and Engineering) have developed the cold crucible melter vitrification technology to obtain greater operating flexibility, increased plant availability and further reduction of secondary waste generated during operations. The cold crucible is a compact water-cooled melter in which the radioactive waste and the glass additives are melted by direct high frequency induction. The cooling of the melter produces a solidified glass layer that protects the melter's inner wall from corrosion. Because the heat is transferred directly to the melt, high operating temperatures can be achieved with no impact on the melter itself. COGEMA plans to implement the cold crucible technology to vitrify high level liquid waste from reprocessed spent U-Mo-Sn-Al fuel (used in gas cooled reactor). The cold crucible was selected for the vitrification of this particularly hard-to-process waste stream because it could not be reasonably processed in the standard hot induction melters currently used at the La Hague vitrification facilities : the waste has a high molybdenum content which makes it very corrosive and also requires a special high temperature glass formulation to obtain sufficiently high waste loading factors (12% in molybdenum). A special glass formulation has been developed by the CEA and has been qualified through lab and pilot testing to meet standard waste acceptance criteria for final disposal of the U-Mo waste. The process and the associated technologies have been also being qualified on a full-scale prototype at the CEA pilot facility in Marcoule. Engineering study has been integrated in parallel in order to take into account that the Cold Crucible should be installed

  5. Vitrification of HLW Produced by Uranium/Molybdenum Fuel Reprocessing in COGEMA's Cold Crucible Melter

    International Nuclear Information System (INIS)

    Do Quang, R.; Petitjean, V.; Hollebecque, F.; Pinet, O.; Flament, T.; Prod'homme, A.

    2003-01-01

    The performance of the vitrification process currently used in the La Hague commercial reprocessing plants has been continuously improved during more than ten years of operation. In parallel COGEMA (industrial Operator), the French Atomic Energy Commission (CEA) and SGN (respectively COGEMA's R and D provider and Engineering) have developed the cold crucible melter vitrification technology to obtain greater operating flexibility, increased plant availability and further reduction of secondary waste generated during operations. The cold crucible is a compact water-cooled melter in which the radioactive waste and the glass additives are melted by direct high frequency induction. The cooling of the melter produces a solidified glass layer that protects the melter's inner wall from corrosion. Because the heat is transferred directly to the melt, high operating temperatures can be achieved with no impact on the melter itself. COGEMA plans to implement the cold crucible technology to vitrify high level liquid waste from reprocessed spent U-Mo-Sn-Al fuel (used in gas cooled reactor). The cold crucible was selected for the vitrification of this particularly hard-to-process waste stream because it could not be reasonably processed in the standard hot induction melters currently used at the La Hague vitrification facilities : the waste has a high molybdenum content which makes it very corrosive and also requires a special high temperature glass formulation to obtain sufficiently high waste loading factors (12 % in molybdenum). A special glass formulation has been developed by the CEA and has been qualified through lab and pilot testing to meet standard waste acceptance criteria for final disposal of the U-Mo waste. The process and the associated technologies have been also being qualified on a full-scale prototype at the CEA pilot facility in Marcoule. Engineering study has been integrated in parallel in order to take into account that the Cold Crucible should be installed

  6. EFFECT OF MELTER-FEED-MAKEUP ON VITRIFICATION PROCESS

    International Nuclear Information System (INIS)

    Kruger, A.A.; Hrma, P.R.; Schweiger, M.J.; Humrickhouse, C.J.; Moody, J.A.; Tate, R.M.; Tegrotenhuis, N.E.; Arrigoni, B.M.; Rodriguez, C.P.

    2009-01-01

    Increasing the rate of glass processing in the Hanford Tank Waste Treatment and Immobilization Plant (WTP) will allow shortening the life cycle of waste cleanup at the Hanford Site. While the WTP melters have approached the limit of increasing the rate of melting by enhancing the heat transfer rate from molten glass to the cold cap, a substantial improvement can still be achieved by accelerating the feed-to-glass conversion kinetics. This study investigates how the feed-to-glass conversion process responds to the feed makeup. By identifying the means of control of primary foam formation and silica grain dissolution, it provides data needed for a meaningful and economical design of large-scale experiments aimed at achieving faster melting

  7. Improved mixing and sampling systems for vitrification melter feeds

    International Nuclear Information System (INIS)

    Ebadian, M.A.

    1998-01-01

    This report summarizes the methods used and results obtained during the progress of the study of waste slurry mixing and sampling systems during fiscal year 1977 (FY97) at the Hemispheric Center for Environmental Technology (HCET) at Florida International University (FIU). The objective of this work is to determine optimal mixing configurations and operating conditions as well as improved sampling technology for defense waste processing facility (DWPF) waste melter feeds at US Department of Energy (DOE) sites. Most of the research on this project was performed experimentally by using a tank mixing configuration with different rotating impellers. The slurry simulants for the experiments were prepared in-house based on the properties of the DOE sites' typical waste slurries. A sampling system was designed to withdraw slurry from the mixing tank. To obtain insight into the waste mixing process, the slurry flow in the mixing tank was also simulated numerically by applying computational fluid dynamics (CFD) methods. The major parameters investigated in both the experimental and numerical studies included power consumption of mixer, mixing time to reach slurry uniformity, slurry type, solids concentration, impeller type, impeller size, impeller rotating speed, sampling tube size, and sampling velocities. Application of the results to the DWPF melter feed preparation process will enhance and modify the technical base for designing slurry transportation equipment and pipeline systems. These results will also serve as an important reference for improving waste slurry mixing performance and melter operating conditions. These factors will contribute to an increase in the capability of the vitrification process and the quality of the waste glass

  8. Redox control of electric melters with complex feed compositions. Part I: analytical methods and models

    International Nuclear Information System (INIS)

    Bickford, D.F.; Diemer, R.B. Jr.

    1985-01-01

    The redox state of glass from electric melters with complex feed compositions is determined by balance between gases above the melt, and transition metals and organic compounds in the feed. Part I discusses experimental and computational methods of relating flowrates and other melter operating conditions to the redox state of glass, and composition of the melter offgas. Computerized thermodynamic computational methods are useful in predicting the sequence and products of redox reactions and in assessing individual process variations. Melter redox state can be predicted by combining monitoring of melter operating conditions, redox measurement of fused melter feed samples, and periodic redox measurement of product. Mossbauer spectroscopy, and other methods which measure Fe(II)/Fe(III) in glass, can be used to measure melter redox state. Part II develops preliminary operating limits for the vitrification of High-Level Radioactive Waste. Limits on reducing potential to preclude the accumulation of combustible gases, accumulation of sulfides and selenides, and degradation of melter components are the most critical. Problems associated with excessively oxidizing conditions, such as glass foaming and potential ruthenium volatility, are controlled when sufficient formic acid is added to adjust melter feed rheology

  9. Report - Melter Testing of New High Bismuth HLW Formulations VSL-13R2770-1

    Energy Technology Data Exchange (ETDEWEB)

    Kruger, Albert A.; Pegg, I. L.; Kot, W. K.; Gan, H.; Matlack, K. S.

    2013-11-13

    The primary objective of the work described was to test two glasses formulated for a high bismuth waste stream on the DM100 melter system. Testing was designed to determine processing characteristics and production rates, assess the tendency for foaming, and confirm glass properties. The glass compositions tested were previously developed to maintain high waste loadings and processing rates while suppressing the foaming observed in previous tests

  10. Final Report Start-Up And Commissioning Tests On The Duramelter 1200 HLW Pilot Melter System Using AZ-101 HLW Simulants VSL-01R0100-2, Rev. 0, 1/20/03

    International Nuclear Information System (INIS)

    Kruger, A.A.; Matlack, K.S.; Kot, W.K.; Brandys, M.; Wilson, C.N.; Schatz, T.R.; Gong, W.; Pegg, I.L.

    2011-01-01

    This document provides the final report on data and results obtained from commissioning tests performed on the one-third scale DuraMelter(trademark) 1200 (DM 1200) HLW Pilot Melter system that has been installed at VSL with an integrated prototypical off-gas treatment system. That system has replaced the DM1000 system that was used for HLW throughput testing during Part BI (1). Both melters have similar melt surface areas (1.2 m 2 ) but the DM1200 is prototypical of the present RPP-WTP HLW melter design whereas the DM1000 was not. These tests were performed under a corresponding RPP-WTP Test Specification and associated Test Plan. This report is a followup to the previously issued Preliminary Data Summary Report. The DM1200 system will be used for testing and confirmation of basic design, operability, flow sheet, and process control assumptions as well as for support of waste form qualification and permitting. This will include data on processing rates, off-gas treatment system performance, recycle stream compositions, as well as process operability and reliability. Consequently, this system is a key component of the overall HLW vitrification development strategy. The results presented in this report are from the initial series of short-duration tests that were conducted to support the start-up and commissioning of this system prior to conducting the main body of development tests that have been planned for this system. These tests were directed primarily at system 'debugging,' operator training, and procedure refinement. The AZ-101 waste simulant and glass composition that was used for previous testing was selected for these tests.

  11. FINAL REPORT START-UP AND COMMISSIONING TESTS ON THE DURAMELTER 1200 HLW PILOT MELTER SYSTEM USING AZ-101 HLW SIMULANTS VSL-01R0100-2 REV 0 1/20/03

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; MATLACK KS; KOT WK; BRANDYS M; WILSON CN; SCHATZ TR; GONG W; PEGG IL

    2011-12-29

    This document provides the final report on data and results obtained from commissioning tests performed on the one-third scale DuraMelter{trademark} 1200 (DM 1200) HLW Pilot Melter system that has been installed at VSL with an integrated prototypical off-gas treatment system. That system has replaced the DM1000 system that was used for HLW throughput testing during Part BI [1]. Both melters have similar melt surface areas (1.2 m{sup 2}) but the DM1200 is prototypical of the present RPP-WTP HLW melter design whereas the DM1000 was not. These tests were performed under a corresponding RPP-WTP Test Specification and associated Test Plan. This report is a followup to the previously issued Preliminary Data Summary Report. The DM1200 system will be used for testing and confirmation of basic design, operability, flow sheet, and process control assumptions as well as for support of waste form qualification and permitting. This will include data on processing rates, off-gas treatment system performance, recycle stream compositions, as well as process operability and reliability. Consequently, this system is a key component of the overall HLW vitrification development strategy. The results presented in this report are from the initial series of short-duration tests that were conducted to support the start-up and commissioning of this system prior to conducting the main body of development tests that have been planned for this system. These tests were directed primarily at system 'debugging,' operator training, and procedure refinement. The AZ-101 waste simulant and glass composition that was used for previous testing was selected for these tests.

  12. FINAL REPORT REGULATORY OFF GAS EMISSIONS TESTING ON THE DM1200 MELTER SYSTEM USING HLW AND LAW SIMULANTS VSL-05R5830-1 REV 0 10/31/05

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; MATLACK KS; GONG W; BARDAKCI T; D' ANGELO NA; BRANDYS M; KOT WK; PEGG IL

    2011-12-29

    The operational requirements for the River Protection Project - Waste Treatment Plant (RPP-WTP) Low Activity Waste (LAW) and High Level Waste (HLW) melter systems, together with the feed constituents, impose a number of challenges to the off-gas treatment system. The system must be robust from the standpoints of operational reliability and minimization of maintenance. The system must effectively control and remove a wide range of solid particulate matter, acid mists and gases, and organic constituents (including those arising from products of incomplete combustion of sugar and organics in the feed) to concentration levels below those imposed by regulatory requirements. The baseline design for the RPP-WTP LAW primary off-gas system includes a submerged bed scrubber (SBS), a wet electrostatic precipitator (WESP), and a high efficiency particulate air (HEPA) filter. The secondary off-gas system includes a sulfur-impregnated activated carbon bed (AC-S), a thermal catalytic oxidizer (TCO), a single-stage selective catalytic reduction NOx treatment system (SCR), and a packed-bed caustic scrubber (PBS). The baseline design for the RPP-WTP HLW primary off-gas system includes an SBS, a WESP, a high efficiency mist eliminator (HEME), and a HEPA filter. The HLW secondary off-gas system includes a sulfur-impregnated activated carbon bed, a silver mordenite bed, a TCO, and a single-stage SCR. The one-third scale HLW DM1200 Pilot Melter installed at the Vitreous State Laboratory (VSL) was equipped with a prototypical off-gas train to meet the needs for testing and confirmation of the performance of the baseline off-gas system design. Various modifications have been made to the DM1200 system as the details of the WTP design have evolved, including the installation of a silver mordenite column and an AC-S column for testing on a slipstream of the off-gas flow; the installation of a full-flow AC-S bed for the present tests was completed prior to initiation of testing. The DM1200

  13. Conversion of nuclear waste to molten glass: Formation of porous amorphous alumina in a high-Al melter feed

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Kai, E-mail: kaixu@whut.edu.cn [Pacific Northwest National Laboratory, Richland, WA 99352 (United States); Hrma, Pavel, E-mail: pavel.hrma@pnnl.gov [Pacific Northwest National Laboratory, Richland, WA 99352 (United States); Washton, Nancy; Schweiger, Michael J. [Pacific Northwest National Laboratory, Richland, WA 99352 (United States); Kruger, Albert A. [U.S. Department of Energy, Office of River Protection, Richland, WA 99352 (United States)

    2017-01-15

    The transition of Al phases in a simulated high-Al high-level nuclear waste melter feed heated at 5 K min{sup −1} to 700 °C was investigated with transmission electron microscopy, {sup 27}Al nuclear magnetic resonance spectroscopy, the Brunauer-Emmett-Teller method, and X-ray diffraction. At temperatures between 300 and 500 °C, porous amorphous alumina formed from the dehydration of gibbsite, resulting in increased specific surface area of the feed (∼8 m{sup 2} g{sup −1}). The high-surface-area amorphous alumina formed in this manner could potentially stop salt migration in the cold cap during nuclear waste vitrification. - Highlights: • Porous amorphous alumina formed in a simulated high-Al HLW melter feed during heating. • The feed had a high specific surface area at 300 °C ≤ T ≤ 500 °C. • Porous amorphous alumina induced increased specific surface area.

  14. HWVP NCAW melter feed rheology FY 1993 testing and analyses: Letter report

    International Nuclear Information System (INIS)

    Smith, P.A.

    1996-03-01

    The Hanford Waste Vitrification Plant (HWVP) program has been established to immobilize selected Hanford nuclear wastes before shipment to a geologic repository. The HWVP program is directed by the U.S. Department of Energy (DOE). The Pacific Northwest Laboratory (PNL) provides waste processing and vitrification technology to assist the design effort. The focus of this letter report is melter feed rheology, Process/Product Development, which is part of the Task in the PNL HWVP Technology Development (PHTD) Project. Specifically, the melter feed must be transported to the liquid fed ceramic melter (LFCM) to ensure HWVP operability and the manufacture of an immobilized waste form. The objective of the PHTD Project slurry flow technology development is to understand and correlate dilute and concentrated waste, formatted waste, waste with recycle addition, and melter feed transport properties. The objectives of the work described in this document were to examine frit effects and several processing conditions on melter feed rheology. The investigated conditions included boiling time, pH, noble metal containing melter feed, solids loading, and aging time. The results of these experiments contribute to the understanding of melter feed rheology. This document is organized in eight sections. This section provides the introductory remarks, followed by Section 2.0 that contains conclusions and recommendations. Section 3.0 reviews the scientific principles, and Section 4.0 details the experimental methods. The results and discussion and the review of related rheology data are in Sections 5.0 and 6.0, respectively. Section 7.0, an analysis of NCAW melter feed rheology data, provides an overall review of melter feed with FY 91 frit. References are included in Section 8.0. This letter report satisfies contractor milestone PHTD C93-03.02E, as described in the FY 1993 Pacific Northwest Hanford Laboratory Waste Plant Technology Development (PHTD) Project Work Plan

  15. Maximum total organic carbon limits at different DWPF melter feed maters (U)

    International Nuclear Information System (INIS)

    Choi, A.S.

    1996-01-01

    The document presents information on the maximum total organic carbon (TOC) limits that are allowable in the DWPF melter feed without forming a potentially flammable vapor in the off-gas system were determined at feed rates varying from 0.7 to 1.5 GPM. At the maximum TOC levels predicted, the peak concentration of combustible gases in the quenched off-gas will not exceed 60 percent of the lower flammable limit during a 3X off-gas surge, provided that the indicated melter vapor space temperature and the total air supply to the melter are maintained. All the necessary calculations for this study were made using the 4-stage cold cap model and the melter off-gas dynamics model. A high-degree of conservatism was included in the calculational bases and assumptions. As a result, the proposed correlations are believed to by conservative enough to be used for the melter off-gas flammability control purposes

  16. Density of simulated americium/curium melter feed solution

    International Nuclear Information System (INIS)

    Rudisill, T.S.

    1997-01-01

    Vitrification will be used to stabilize an americium/curium (Am/Cm) solution presently stored in F-Canyon for eventual transport to Oak Ridge National Laboratory and use in heavy isotope production programs. Prior to vitrification, a series of in-tank oxalate precipitation and nitric/oxalic acid washes will be used to separate these elements and lanthanide fission products from the bulk of the uranium and metal impurities present in the solution. Following nitric acid dissolution and oxalate destruction, the solution will be denitrated and evaporated to a dissolved solids concentration of approximately 100 g/l (on an oxide basis). During the Am/Cm vitrification, an airlift will be used to supply the concentrated feed solution to a constant head tank which drains through a filter and an in-line orifice to the melter. Since the delivery system is sensitive to the physical properties of the feed, a simulated solution was prepared and used to measure the density as a function of temperature between 20 to 70 degrees C. The measured density decreased linearly at a rate of 0.0007 g/cm3/degree C from an average value of 1.2326 g/cm 3 at 20 degrees C to an average value of 1.1973g/cm 3 at 70 degrees C

  17. Density of simulated americium/curium melter feed solution

    Energy Technology Data Exchange (ETDEWEB)

    Rudisill, T.S.

    1997-09-22

    Vitrification will be used to stabilize an americium/curium (Am/Cm) solution presently stored in F-Canyon for eventual transport to Oak Ridge National Laboratory and use in heavy isotope production programs. Prior to vitrification, a series of in-tank oxalate precipitation and nitric/oxalic acid washes will be used to separate these elements and lanthanide fission products from the bulk of the uranium and metal impurities present in the solution. Following nitric acid dissolution and oxalate destruction, the solution will be denitrated and evaporated to a dissolved solids concentration of approximately 100 g/l (on an oxide basis). During the Am/Cm vitrification, an airlift will be used to supply the concentrated feed solution to a constant head tank which drains through a filter and an in-line orifice to the melter. Since the delivery system is sensitive to the physical properties of the feed, a simulated solution was prepared and used to measure the density as a function of temperature between 20 to 70{degrees} C. The measured density decreased linearly at a rate of 0.0007 g/cm3/{degree} C from an average value of 1.2326 g/cm{sup 3} at 20{degrees} C to an average value of 1.1973g/cm{sup 3} at 70{degrees} C.

  18. Off-gas chemistry study of melter feed by Springborn Laboratories

    International Nuclear Information System (INIS)

    Crow, K.R.

    1985-01-01

    The purpose of the off-gas chemistry study of melter feed samples was to support and help substantiate glass melter thermochemistry models developed for the DWPF. Both sludge-only and sludge-precipitate feed samples were analyzed. Each slurry sample was pyrolyzed at temperatures from 150 to 1000 0 C in air and inert atmospheres, and the head space products were analyzed by chromatographic and mass spectrometric methods. Thermogravimetric, differential scanning calorimetric and Fourier transform infrared analyses were also performed on each sample. There were no unusually high exothermic reactions that would be cause for concern in the DWPF melter. Results for two types of sludge-precipitate feed were compared. One type contained simulated precipitate hydrolysis aqueous (PHA) product as fed to the SCM-2 melter. The second type contained PHA from the lab-scale acid hydrolysis reactor in 677-T. A major difference between the two types was a small, but distinct, presence of higher aromatics in gas from feed with reactor-produced PHA. This feed also evolved more CO and CO 2 than feed with simulated PHA at high pyrolytic temperatures (>750 0 C). Recent analyses have identified the higher boiling aromatics in reactor-produced PHA as primarily diphenylamine and p-terphenyl. These compounds will be included in future PHA simulations that are fed to research melters. Under an inert atmosphere, benzene and phenol were the two most abundant organics evolved during pyrolysis of sludge-precipitate feed

  19. Defining And Characterizing Sample Representativeness For DWPF Melter Feed Samples

    International Nuclear Information System (INIS)

    Shine, E. P.; Poirier, M. R.

    2013-01-01

    statisticians used carefully thought out designs that systematically and economically provided plans for data collection from the DWPF process. Key shared features of the sampling designs used at DWPF and the Gy sampling methodology were the specification of a standard for sample representativeness, an investigation that produced data from the process to study the sampling function, and a decision framework used to assess whether the specification was met based on the data. Without going into detail with regard to the seven errors identified by Pierre Gy, as excellent summaries are readily available such as Pitard [1989] and Smith [2001], SRS engineers understood, for example, that samplers can be biased (Gy's extraction error), and developed plans to mitigate those biases. Experiments that compared installed samplers with more representative samples obtained directly from the tank may not have resulted in systematically partitioning sampling errors into the now well-known error categories of Gy, but did provide overall information on the suitability of sampling systems. Most of the designs in this report are related to the DWPF vessels, not the large SRS Tank Farm tanks. Samples from the DWPF Slurry Mix Evaporator (SME), which contains the feed to the DWPF melter, are characterized using standardized analytical methods with known uncertainty. The analytical error is combined with the established error from sampling and processing in DWPF to determine the melter feed composition. This composition is used with the known uncertainty of the models in the Product Composition Control System (PCCS) to ensure that the wasteform that is produced is comfortably within the acceptable processing and product performance region. Having the advantage of many years of processing that meets the waste glass product acceptance criteria, the DWPF process has provided a considerable amount of data about itself in addition to the data from many special studies. Demonstrating representative sampling

  20. Defining And Characterizing Sample Representativeness For DWPF Melter Feed Samples

    Energy Technology Data Exchange (ETDEWEB)

    Shine, E. P.; Poirier, M. R.

    2013-10-29

    statisticians used carefully thought out designs that systematically and economically provided plans for data collection from the DWPF process. Key shared features of the sampling designs used at DWPF and the Gy sampling methodology were the specification of a standard for sample representativeness, an investigation that produced data from the process to study the sampling function, and a decision framework used to assess whether the specification was met based on the data. Without going into detail with regard to the seven errors identified by Pierre Gy, as excellent summaries are readily available such as Pitard [1989] and Smith [2001], SRS engineers understood, for example, that samplers can be biased (Gy's extraction error), and developed plans to mitigate those biases. Experiments that compared installed samplers with more representative samples obtained directly from the tank may not have resulted in systematically partitioning sampling errors into the now well-known error categories of Gy, but did provide overall information on the suitability of sampling systems. Most of the designs in this report are related to the DWPF vessels, not the large SRS Tank Farm tanks. Samples from the DWPF Slurry Mix Evaporator (SME), which contains the feed to the DWPF melter, are characterized using standardized analytical methods with known uncertainty. The analytical error is combined with the established error from sampling and processing in DWPF to determine the melter feed composition. This composition is used with the known uncertainty of the models in the Product Composition Control System (PCCS) to ensure that the wasteform that is produced is comfortably within the acceptable processing and product performance region. Having the advantage of many years of processing that meets the waste glass product acceptance criteria, the DWPF process has provided a considerable amount of data about itself in addition to the data from many special studies. Demonstrating representative

  1. Effect of melter feed foaming on heat flux to the cold cap

    Energy Technology Data Exchange (ETDEWEB)

    Lee, SeungMin; Hrma, Pavel; Pokorny, Richard; Klouzek, Jaroslav; VanderVeer, Bradley J.; Dixon, Derek R.; Luksic, Steven A.; Rodriguez, Carmen P.; Chun, Jaehun; Schweiger, Michael J.; Kruger, Albert A.

    2017-12-01

    The glass production rate, which is crucial for the nuclear waste cleanup lifecycle, is influenced by the chemical and mineralogical nature of melter feed constituents. The choice of feed materials affects both the conversion heat and the thickness of the foam layer that forms at the bottom of the cold cap and controls the heat flow from molten glass. We demonstrate this by varying the alumina source, namely, substituting boehmite or corundum for gibbsite, in a high-alumina high-level-waste melter feed. The extent of foaming was determined using the volume expansion test and the conversion heat with differential scanning calorimetry. Evolved gas analysis was used to identify gases responsible for the formation of primary and secondary foam. The foam thickness, a critical factor in the rate of melting, was estimated using known values of heat conductivities and melting rates. The result was in reasonable agreement with the foam thickness experimentally observed in the laboratory-scale melter.

  2. Modifying the rheological properties of melter feed for the Hanford Waste Vitrification Plant

    International Nuclear Information System (INIS)

    Blair, H.T.; McMakin, A.H.

    1986-03-01

    Selected high-level nuclear wastes from the Hanford Site may be vitrified in the future Hanford Waste Vitrification Plant (HWVP) by Rockwell Hanford Company, the contractor responsible for reprocessing and waste management at the Hanford Site. The Pacific Northwest Laboratory (PNL), is responsible for providing technical support for the HWVP. In this capacity, PNL performed rheological evaluations of simulated HWVP feed in order to determine which processing factors could be modified to best optimize the vitrification process. To accomplish this goal, a simulated HWVP feed was first created and characterized. Researchers then evaluated how the chemical and physical form of the glass-forming additives affected the rheological properties and melting behavior of melter feed prepared with the simulated HWVP feed. The effects of adding formic acid to the waste were also evaluated. Finally, the maximum melter feed concentration with acceptable rheological properties was determined

  3. Recommendations for rheological testing and modelling of DWPF melter feed slurries

    International Nuclear Information System (INIS)

    Shadday, M.A. Jr.

    1994-08-01

    The melter feed in the DWPF process is a non-Newtonian slurry. In the melter feed system and the sampling system, this slurry is pumped at a wide range of flow rates through pipes of various diameters. Both laminar and turbulent flows are encountered. Good rheology models of the melter feed slurries are necessary for useful hydraulic models of the melter feed and sampling systems. A concentric cylinder viscometer is presently used to characterize the stress/strain rate behavior of the melter feed slurries, and provide the data for developing rheology models of the fluids. The slurries exhibit yield stresses, and they are therefore modelled as Bingham plastics. The ranges of strain rates covered by the viscometer tests fall far short of the entire laminar flow range, and therefore hydraulic modelling applications of the present rheology models frequently require considerable extrapolation beyond the range of the data base. Since the rheology models are empirical, this cannot be done with confidence in the validity of the results. Axial pressure drop versus flow rate measurements in a straight pipe can easily fill in the rest of the laminar flow range with stress/strain rate data. The two types of viscometer tests would be complementary, with the concentric cylinder viscometer providing accurate data at low strain rates, near the yield point if one exists, and pipe flow tests providing data at high strain rates up to and including the transition to turbulence. With data that covers the laminar flow range, useful rheological models can be developed. In the Bingham plastic model, linear behavior of the shear stress as a function of the strain rate is assumed once the yield stress is exceeded. Both shear thinning and shear thickening behavior have been observed in viscometer tests. Bingham plastic models cannot handle this non-linear behavior, but a slightly more complicated yield/power law model can

  4. FINAL REPORT DM1200 TESTS WITH AZ 101 HLW SIMULANTS VSL-03R3800-4 REV 0 2/17/04

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; MATLACK KS; BARDAKCI T; D' ANGELO NA; GONG W; KOT WK; PEGG IL

    2011-12-29

    This report documents melter and off-gas performance results obtained on the DM 1200 HLW Pilot Melter during processing of simulated HLW AZ-101 feed. The principal objectives of the DM1200 melter testing were to determine the achievable glass production rates for simulated HLW AZ-101 feed; determine the effect of bubbling rate and feed solids content on production rate; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and to perform pre- and post-test inspections of system components. The test objectives (including test success criteria), along with how they were met, are outlined in a table.

  5. Final Report DM1200 Tests With AZ 101 HLW Simulants VSL-03R3800-4, Rev. 0, 2/17/04

    International Nuclear Information System (INIS)

    Kruger, A.A.; Matlack, K.S.; Bardakci, T.; D'Angelo, N.A.; Gong, W.; Kot, W.K.; Pegg, I.L.

    2011-01-01

    This report documents melter and off-gas performance results obtained on the DM 1200 HLW Pilot Melter during processing of simulated HLW AZ-101 feed. The principal objectives of the DM1200 melter testing were to determine the achievable glass production rates for simulated HLW AZ-101 feed; determine the effect of bubbling rate and feed solids content on production rate; characterize melter off-gas emissions; characterize the performance of the prototypical off-gas system components as well as their integrated performance; characterize the feed, glass product, and off-gas effluents; and to perform pre- and post-test inspections of system components. The test objectives (including test success criteria), along with how they were met, are outlined in a table.

  6. Determination of heat conductivity and thermal diffusivity of waste glass melter feed: Extension to high temperatures

    International Nuclear Information System (INIS)

    Rice, Jarrett A.; Pokorny, Richard; Schweiger, Michael J.; Hrma, Pavel R.

    2014-01-01

    The heat conductivity (λ) and the thermal diffusivity (a) of reacting glass batch, or melter feed, control the heat flux into and within the cold cap, a layer of reacting material floating on the pool of molten glass in an all-electric continuous waste glass melter. After previously estimating λ of melter feed at temperatures up to 680 deg C, we focus in this work on the λ(T) function at T > 680 deg C, at which the feed material becomes foamy. We used a customized experimental setup consisting of a large cylindrical crucible with an assembly of thermocouples, which monitored the evolution of the temperature field while the crucible with feed was heated at a constant rate from room temperature up to 1100°C. Approximating measured temperature profiles by polynomial functions, we used the heat transfer equation to estimate the λ(T) approximation function, which we subsequently optimized using the finite-volume method combined with least-squares analysis. The heat conductivity increased as the temperature increased until the feed began to expand into foam, at which point the conductivity dropped. It began to increase again as the foam turned into a bubble-free glass melt. We discuss the implications of this behavior for the mathematical modeling of the cold cap

  7. Support for HLW Direct Feed - Phase 2, VSL-15R3440-1

    Energy Technology Data Exchange (ETDEWEB)

    Matlack, K. S. [The Catholic Univ. of America, Washington, DC (United States); Pegg, I. [The Catholic Univ. of America, Washington, DC (United States); Joseph, I. [EnergySolutions, Columbia, MD (United States); Kot, W. K. [The Catholic Univ. of America, Washington, DC (United States)

    2017-03-20

    This report describes work performed to develop and test new glass and feed formulations originating from a potential flow-sheet for the direct vitrification of High Level Waste (HLW) with minimal or no pretreatment. In the HLW direct feed option that is under consideration for early operations at the Hanford Tank Waste Treatment and Immobilization Plant (WTP), the pretreatment facility would be bypassed in order to support an earlier start-up of the vitrification facility. For HLW, this would mean that the ultrafiltration and caustic leaching operations that would otherwise have been performed in the pretreatment facility would either not be performed or would be replaced by an interim pretreatment function (in-tank leaching and settling, for example). These changes would likely affect glass formulations and waste loadings and have impacts on the downstream vitrification operations. Modification of the pretreatment process may result in: (i) Higher aluminum contents if caustic leaching is not performed; (ii) Higher chromium contents if oxidative leaching is not performed; (iii) A higher fraction of supernate in the HLW feed resulting from the lower efficiency of in-tank washing; and (iv) A higher water content due to the likely lower effectiveness of in-tank settling compared to ultrafiltration. The HLW direct feed option has also been proposed as a potential route for treating HLW streams that contain the highest concentrations of fast-settling plutoniumcontaining particles, thereby avoiding some of the potential issues associated with such particles in the WTP Pretreatment facility [1]. In response, the work presented herein focuses on the impacts of increased supernate and water content on wastes from one of the candidate source tanks for the direct feed option that is high in plutonium.

  8. Effect of melter feed foaming on heat flux to the cold cap

    Science.gov (United States)

    Lee, SeungMin; Hrma, Pavel; Pokorny, Richard; Klouzek, Jaroslav; VanderVeer, Bradley J.; Dixon, Derek R.; Luksic, Steven A.; Rodriguez, Carmen P.; Chun, Jaehun; Schweiger, Michael J.; Kruger, Albert A.

    2017-12-01

    The glass production rate, which is crucial for the nuclear waste cleanup lifecycle, is influenced by the chemical and mineralogical nature of melter feed constituents. The choice of feed materials affects both the conversion heat and the thickness of the foam layer that forms at the bottom of the cold cap and controls the heat flow from molten glass. We demonstrate this by varying the alumina source, namely, substituting boehmite or corundum for gibbsite, in a high-alumina high-level-waste melter feed. The extent of foaming was determined using the volume expansion test and the conversion heat with differential scanning calorimetry. Evolved gas analysis was used to identify gases responsible for the formation of primary and secondary foam. The foam thickness, a critical factor in the rate of melting, was estimated using known values of heat conductivities and melting rates. The result was in reasonable agreement with the foam thickness experimentally observed in quenched cold caps from the laboratory-scale melter.

  9. Melting characteristics of a plasma torch melter according to the waste feeding method

    International Nuclear Information System (INIS)

    Kim, T. W.; Choi, J. R.; Park, S. C.; Lu, C. S.; Park, J. K.; Hwang, T. W.; Shin, S. W.

    2001-01-01

    By using a batch type plasma torch melting system, continuous feeding and melting tests of non-combustible waste were executed. Using the results, the establishment of a heat transfer model and its verification were executed; the characteristics of the molten slag, exhaust gas, fly dust, volatilization of Cs, and leaching of slag were analyzed. In order to establish the heat transfer mode, the followings were considered; the electrical energy supplied to the plasma torch, the absorbed energy to the plasma torch for generating the plasma gas, the absorbed energy to the cooling water of the plasma torch, the energy supplied to the melter from the plasma gas by radiant heat, the energy loss through the exhaust gas, the waste melting energy, and the heating energy of an inner crucible and the melter. The concrete and soil were melted for the verification of the model. The waste was fed through waste feeder by the amount of 0.5kg or 1kg that was calculated by using the model. The experiment for the verification resulted in that the model was fitted well until the melter was heated sufficiently. If the electrical energy of 128kW were supplied to the plasma torch, energy balance of the plasma melting system was calculated with the model: the absorbed energy to the plasma torch for generating the plasma gas (27kW), the absorbed energy to the cooling water of the plasma torch (0∼ 36kW), the energy loss through the exhaust gas (5 ∼ 8kW), the waste melting energy (14kW), and the heating energy of an inner crucible and the melter (82 ∼ 43kW)

  10. LFCM [liquid-fed eramic melter] emission and off-gas system performance for feed component cesium

    International Nuclear Information System (INIS)

    Goles, R.W.; Andersen, C.M.

    1986-09-01

    Except for volatile off-gas effluents, overall adequacy of the liquid-fed ceramic melter (LFCM) system depends most upon its effectiveness in dealing with cesium. However, the mechanism responsible for melter cesium losses has proved insensitive to many LFCM operating and processing conditions. As a result, variations in inleakage, plenum temperature, feeding rate and waste loading do not significantly influence melter cesium performance. Feed composition, specifically halogen content, is the only processing variable that has had a significant effect. Due to the submicron nature of LFCM-generated aerosols, melter disengagement design features are not expected to be particularly effective in reducing cesium emission rates. For the same reason, the cesium performance of conventional quench scrubbers is quite low, being dependent only upon the magnitude of melter entrainment losses. Although a deep bed washable filter has been effective in removing submicron aerosols from the process exhaust, high performance has only been achieved under dry operating conditions. The melter's idling state does not appear to place additional demands upon the off-gas treatment system

  11. Numerical modeling of liquid feeding in the liquid-fed ceramic melter

    International Nuclear Information System (INIS)

    Hjelm, R.L.; Donovan, T.E.

    1979-10-01

    A modeling scheme developed by the Pacific Northwest Laboratory numerically simulates the behavior of the Liquid-Fed Ceramic Melter (LFCM) during liquid feeding. The computer code VECTRA (Vorticity Energy Code for TRansport Analysis) was used to simulate the LFCM in the idling and liquid feeding modes. Results for each simulation include molten glass temperature profiles and isotherm contour plots, stream function contour plots, heat generation rate contour plots, refractory isotherms, and heat balances. The results indicated that the model showed no major deviations from real LFCM behavior and that high throughput should be attainable. They also indicated that reboil was a possibility as a steady liquid feeding state was approached, very steep temperature gradients exist in the Monofrax K-3, and that phase separation could occur in the bottom corners during liquid feeding and over the entire floor while idling

  12. High-Level Waste (HLW) Feed Process Control Strategy

    International Nuclear Information System (INIS)

    STAEHR, T.W.

    2000-01-01

    The primary purpose of this document is to describe the overall process control strategy for monitoring and controlling the functions associated with the Phase 1B high-level waste feed delivery. This document provides the basis for process monitoring and control functions and requirements needed throughput the double-shell tank system during Phase 1 high-level waste feed delivery. This document is intended to be used by (1) the developers of the future Process Control Plan and (2) the developers of the monitoring and control system

  13. MODELING THE IMPACT OF ELEVATED MERCURY IN DEFENSE WASTE PROCESSING FACILITY MELTER FEED ON THE MELTER OFF-GAS SYSTEM-PRELIMINARY REPORT

    Energy Technology Data Exchange (ETDEWEB)

    Zamecnik, J.; Choi, A.

    2010-08-18

    The Defense Waste Processing Facility (DWPF) is currently evaluating an alternative Chemical Process Cell (CPC) flowsheet to increase throughput. It includes removal of the steam-stripping step, which would significantly reduce the CPC processing time and lessen the sampling needs. However, its downside would be to send 100% of the mercury that comes in with the sludge straight to the melter. For example, the new mercury content in the Sludge Batch 5 (SB5) melter feed is projected to be 25 times higher than that in the SB4 with nominal steam stripping of mercury. This task was initiated to study the impact of the worst-case scenario of zero-mercury-removal in the CPC on the DWPF melter offgas system. It is stressed that this study is intended to be scoping in nature, so the results presented in this report are preliminary. In order to study the impact of elevated mercury levels in the feed, it is necessary to be able to predict how mercury would speciate in the melter exhaust under varying melter operating conditions. A homogeneous gas-phase oxidation model of mercury by chloride was developed to do just that. The model contains two critical parameters pertaining to the partitioning of chloride among HCl, Cl, Cl{sub 2}, and chloride salts in the melter vapor space. The values for these parameters were determined at two different melter vapor space temperatures by matching the calculated molar ratio of HgCl (or Hg{sub 2}Cl{sub 2}) to HgCl{sub 2} with those measured during the Experimental-Scale Ceramic Melter (ESCM) tests run at the Pacific Northwest National Laboratory (PNNL). The calibrated model was then applied to the SB5 simulant used in the earlier flowsheet study with an assumed mercury stripping efficiency of zero; the molar ratio of Cl-to-Hg in the resulting melter feed was only 0.4, compared to 12 for the ESCM feeds. The results of the model run at the indicated melter vapor space temperature of 650 C (TI4085D) showed that due to excessive shortage of

  14. Modeling The Impact Of Elevated Mercury In Defense Waste Processing Facility Melter Feed On The Melter Off-Gas System - Preliminary Report

    International Nuclear Information System (INIS)

    Zamecnik, J.; Choi, A.

    2009-01-01

    The Defense Waste Processing Facility (DWPF) is currently evaluating an alternative Chemical Process Cell (CPC) flowsheet to increase throughput. It includes removal of the steam-stripping step, which would significantly reduce the CPC processing time and lessen the sampling needs. However, its downside would be to send 100% of the mercury that come in with the sludge straight to the melter. For example, the new mercury content in the Sludge Batch 5 (SB5) melter feed is projected to be 25 times higher than that in the SB4 with nominal steam stripping of mercury. This task was initiated to study the impact of the worst-case scenario of zero-mercury-removal in the CPC on the DWPF melter off-gas system. It is stressed that this study is intended to be scoping in nature, so the results presented in this report are preliminary. In order to study the impact of elevated mercury levels in the feed, it is necessary to be able to predict how mercury would speciate in the melter exhaust under varying melter operating conditions. A homogeneous gas-phase oxidation model of mercury by chloride was developed to do just that. The model contains two critical parameters pertaining to the partitioning of chloride among HCl, Cl, Cl 2 , and chloride salts in the melter vapor space. The values for these parameters were determined at two different melter vapor space temperatures by matching the calculated molar ratio of HgCl (or Hg 2 Cl 2 ) to HgCl 2 with those measured during the Experimental-Scale Ceramic Melter (ESCM) tests run at the Pacific Northwest National Laboratory (PNNL). The calibrated model was then applied to the SB5 simulant used in the earlier flowsheet study with an assumed mercury stripping efficiency of zero; the molar ratio of Cl-to-Hg in the resulting melter feed was only 0.4, compared to 12 for the ESCM feeds. The results of the model run at the indicated melter vapor space temperature of 650 C (TI4085D) showed that due to excessive shortage of chloride, only 6% of

  15. RHEOLOGICAL AND ELEMENTAL ANALYSES OF SIMULANT SB5 SLURRY MIX EVAPORATOR-MELTER FEED TANK SLURRIES

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez, A.

    2010-02-08

    The Defense Waste Processing Facility (DWPF) will complete Sludge Batch 5 (SB5) processing in fiscal year 2010. DWPF has experienced multiple feed stoppages for the SB5 Melter Feed Tank (MFT) due to clogs. Melter throughput is decreased not only due to the feed stoppage, but also because dilution of the feed by addition of prime water (about 60 gallons), which is required to restart the MFT pump. SB5 conditions are different from previous batches in one respect: pH of the Slurry Mix Evaporator (SME) product (9 for SB5 vs. 7 for SB4). Since a higher pH could cause gel formation, due in part to greater leaching from the glass frit into the supernate, SRNL studies were undertaken to check this hypothesis. The clogging issue is addressed by this simulant work, requested via a technical task request from DWPF. The experiments were conducted at Aiken County Technology Laboratory (ACTL) wherein a non-radioactive simulant consisting of SB5 Sludge Receipt and Adjustment Tank (SRAT) product simulant and frit was subjected to a 30 hour SME cycle at two different pH levels, 7.5 and 10; the boiling was completed over a period of six days. Rheology and supernate elemental composition measurements were conducted. The caustic run exhibited foaming once, after 30 minutes of boiling. It was expected that caustic boiling would exhibit a greater leaching rate, which could cause formation of sodium aluminosilicate and would allow gel formation to increase the thickness of the simulant. Xray Diffraction (XRD) measurements of the simulant did not detect crystalline sodium aluminosilicate, a possible gel formation species. Instead, it was observed that caustic conditions, but not necessarily boiling time, induced greater thickness, but lowered the leach rate. Leaching consists of the formation of metal hydroxides from the oxides, formation of boric acid from the boron oxide, and dissolution of SiO{sub 2}, the major frit component. It is likely that the observed precipitation of Mg

  16. Final Report - Melt Rate Enhancement for High Aluminum HLW Glass Formulation, VSL-08R1360-1, Rev. 0, dated 12/19/08

    Energy Technology Data Exchange (ETDEWEB)

    Kruger, Albert A.; Pegg, I. L.; Chaudhuri, M.; Gong, W.; Gan, H.; Matlack, K. S.; Bardakci, T.; Kot, W.

    2013-11-13

    The principal objective of the work reported here was to develop and identify HLW glass compositions that maximize waste processing rates for the aluminum limted waste composition specified by ORP while maintaining high waste loadings and acceptable glass properties. This was accomplished through a combination of crucible-scale tests, confirmation tests on the DM100 melter system, and demonstration at pilot scale (DM1200). The DM100-BL unit was selected for these tests since it was used previously with the HLW waste streams evaluated in this study, was used for tests on HLW glass compositions to support subsequent tests on the HLW Pilot Melter, conduct tests to determine the effect of various glass properties (viscosity and conductivity) and oxide concentrations on glass production rates with HLW feed streams, and to assess the volatility of cesium and technetium during the vitrification of an HLW AZ-102 composition. The same melter was selected for the present tests in order to maintain comparisons between the previously collected data. These tests provide information on melter processing characteristics and off-gas data, including formation of secondary phases and partitioning. Once DM100 tests were completed, one of the compositions was selected for further testing on the DM1200; the DM1200 system has been used for processing a variety of simulated Hanford waste streams. Tests on the larger melter provide processing data at one third of the scale of the actual WTP HLW melter and, therefore, provide a more accurate and reliable assessment of production rates and potential processing issues. The work focused on maximizing waste processing rates for high aluminum HLW compositions. In view of the diversity of forms of aluminum in the Hanford tanks, tests were also conducted on the DM100 to determine the effect of changes in the form of aluminum on feed properties and production rate. In addition, the work evaluated the effect on production rate of modest increases

  17. HIGH ALUMINUM HLW (HIGH LEVEL WASTE) GLASSES FOR HANFORD'S WTP (WASTE TREATMENT PROJECT)

    International Nuclear Information System (INIS)

    Kruger, A.A.; Bowan, B.W.; Joseph, I.; Gan, H.; Kot, W.K.; Matlack, K.S.; Pegg, I.L.

    2010-01-01

    This paper presents the results of glass formulation development and melter testing to identify high waste loading glasses to treat high-Al high level waste (HLW) at Hanford. Previous glass formulations developed for this HLW had high waste loadings but their processing rates were lower that desired. The present work was aimed at improving the glass processing rate while maintaining high waste loadings. Glass formulations were designed, prepared at crucible-scale and characterized to determine their properties relevant to processing and product quality. Glass formulations that met these requirements were screened for melt rates using small-scale tests. The small-scale melt rate screening included vertical gradient furnace (VGF) and direct feed consumption (DFC) melter tests. Based on the results of these tests, modified glass formulations were developed and selected for larger scale melter tests to determine their processing rate. Melter tests were conducted on the DuraMelter 100 (DMIOO) with a melt surface area of 0.11 m 2 and the DuraMelter 1200 (DMI200) HLW Pilot Melter with a melt surface area of 1.2 m 2 . The newly developed glass formulations had waste loadings as high as 50 wt%, with corresponding Al 2 O 3 concentration in the glass of 26.63 wt%. The new glass formulations showed glass production rates as high as 1900 kg/(m 2 .day) under nominal melter operating conditions. The demonstrated glass production rates are much higher than the current requirement of 800 kg/(m 2 .day) and anticipated future enhanced Hanford Tank Waste Treatment and Immobilization Plant (WTP) requirement of 1000 kg/(m 2 .day).

  18. Preliminary analysis of species partitioning in the DWPF melter. Sludge batch 7A

    Energy Technology Data Exchange (ETDEWEB)

    Choi, A. S. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Smith III, F. G. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); McCabe, D. J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2017-01-01

    The work described in this report is preliminary in nature since its goal was to demonstrate the feasibility of estimating the off-gas carryover from the Defense Waste Processing Facility (DWPF) melter based on a simple mass balance using measured feed and glass pour stream (PS) compositions and time-averaged melter operating data over the duration of one canister-filling cycle. The DWPF has been in radioactive operation for over 20 years processing a wide range of high-level waste (HLW) feed compositions under varying conditions such as bubbled vs. non-bubbled and feeding vs. idling. So it is desirable to find out how the varying feed compositions and operating parameters would have impacted the off-gas entrainment. However, the DWPF melter is not equipped with off-gas sampling or monitoring capabilities, so it is not feasible to measure off-gas entrainment rates directly. The proposed method provides an indirect way of doing so.

  19. Incorporating Cold Cap Behavior in a Joule-heated Waste Glass Melter Model

    Energy Technology Data Exchange (ETDEWEB)

    Varija Agarwal; Donna Post Guillen

    2013-08-01

    In this paper, an overview of Joule-heated waste glass melters used in the vitrification of high level waste (HLW) is presented, with a focus on the cold cap region. This region, in which feed-to-glass conversion reactions occur, is critical in determining the melting properties of any given glass melter. An existing 1D computer model of the cold cap, implemented in MATLAB, is described in detail. This model is a standalone model that calculates cold cap properties based on boundary conditions at the top and bottom of the cold cap. Efforts to couple this cold cap model with a 3D STAR-CCM+ model of a Joule-heated melter are then described. The coupling is being implemented in ModelCenter, a software integration tool. The ultimate goal of this model is to guide the specification of melter parameters that optimize glass quality and production rate.

  20. Conversion of nuclear waste to molten glass: Formation of porous amorphous alumina in a high-Al melter feed

    Science.gov (United States)

    Xu, Kai; Hrma, Pavel; Washton, Nancy; Schweiger, Michael J.; Kruger, Albert A.

    2017-01-01

    The transition of Al phases in a simulated high-Al high-level nuclear waste melter feed heated at 5 K min-1 to 700 °C was investigated with transmission electron microscopy, 27Al nuclear magnetic resonance spectroscopy, the Brunauer-Emmett-Teller method, and X-ray diffraction. At temperatures between 300 and 500 °C, porous amorphous alumina formed from the dehydration of gibbsite, resulting in increased specific surface area of the feed (∼8 m2 g-1). The high-surface-area amorphous alumina formed in this manner could potentially stop salt migration in the cold cap during nuclear waste vitrification.

  1. NOBLE METAL CHEMISTRY AND HYDROGEN GENERATION DURING SIMULATED DWPF MELTER FEED PREPARATION

    Energy Technology Data Exchange (ETDEWEB)

    Koopman, D

    2008-06-25

    Simulations of the Defense Waste Processing Facility (DWPF) Chemical Processing Cell vessels were performed with the primary purpose of producing melter feeds for the beaded frit program plus obtaining samples of simulated slurries containing high concentrations of noble metals for off-site analytical studies for the hydrogen program. Eight pairs of 22-L simulations were performed of the Sludge Receipt and Adjustment Tank (SRAT) and Slurry Mix Evaporator (SME) cycles. These sixteen simulations did not contain mercury. Six pairs were trimmed with a single noble metal (Ag, Pd, Rh, or Ru). One pair had all four noble metals, and one pair had no noble metals. One supporting 4-L simulation was completed with Ru and Hg. Several other 4-L supporting tests with mercury have not yet been performed. This report covers the calculations performed on SRNL analytical and process data related to the noble metals and hydrogen generation. It was originally envisioned as a supporting document for the off-site analytical studies. Significant new findings were made, and many previous hypotheses and findings were given additional support as summarized below. The timing of hydrogen generation events was reproduced very well within each of the eight pairs of runs, e.g. the onset of hydrogen, peak in hydrogen, etc. occurred at nearly identical times. Peak generation rates and total SRAT masses of CO{sub 2} and oxides of nitrogen were reproduced well. Comparable measures for hydrogen were reproduced with more variability, but still reasonably well. The extent of the reproducibility of the results validates the conclusions that were drawn from the data.

  2. HLW Feed Delivery AZ101 Batch Transfer to the Private Contractor Transfer and Mixing Process Improvements [Initial Release at Rev 2

    Energy Technology Data Exchange (ETDEWEB)

    DUNCAN, G.P.

    2000-02-28

    The primary purpose of this business case is to provide Operations and Maintenance with a detailed transfer process review for the first High Level Waste (HLW) feed delivery to the Privatization Contractor (PC), AZ-101 batch transfer to PC. The Team was chartered to identify improvements that could be implemented in the field. A significant penalty can be invoked for not providing the quality, quantity, or timely delivery of HLW feed to the PC.

  3. Vitrification of SRP waste by a slurry-fed ceramic melter

    International Nuclear Information System (INIS)

    Wicks, G.G.

    1980-01-01

    Savannah River Plant (SRP) high-level waste (HLW) can be vitrified by feeding a slurry, instead of a calcine, to a joule-heated ceramic melter. Potential advantages of slurry feeding include (1) use of simpler equipment, (2) elimination of handling easily dispersed radioactive powder, (3) simpler process control, (4) effective mixing, (5) reduced off-gas volume, and (6) cost savings. Assessment of advantages and disadvantages of slurry feeding along with experimental studies indicate that slurry feeding is a promising way of vitrifying waste

  4. Preliminary melter performance assessment report

    International Nuclear Information System (INIS)

    Elliott, M.L.; Eyler, L.L.; Mahoney, L.A.; Cooper, M.F.; Whitney, L.D.; Shafer, P.J.

    1994-08-01

    The Melter Performance Assessment activity, a component of the Pacific Northwest Laboratory's (PNL) Vitrification Technology Development (PVTD) effort, was designed to determine the impact of noble metals on the operational life of the reference Hanford Waste Vitrification Plant (HWVP) melter. The melter performance assessment consisted of several activities, including a literature review of all work done with noble metals in glass, gradient furnace testing to study the behavior of noble metals during the melting process, research-scale and engineering-scale melter testing to evaluate effects of noble metals on melter operation, and computer modeling that used the experimental data to predict effects of noble metals on the full-scale melter. Feed used in these tests simulated neutralized current acid waste (NCAW) feed. This report summarizes the results of the melter performance assessment and predicts the lifetime of the HWVP melter. It should be noted that this work was conducted before the recent Tri-Party Agreement changes, so the reference melter referred to here is the Defense Waste Processing Facility (DWPF) melter design

  5. Influence of Glass Property Restrictions on Hanford HLW Glass Volume

    International Nuclear Information System (INIS)

    Kim, Dong-Sang; Vienna, John D.

    2001-01-01

    A systematic evaluation of Hanford High-Level Waste (HLW) loading in alkali-alumino-borosilicate glasses was performed. The waste feed compositions used were obtained from current tank waste composition estimates, Hanford's baseline retrieval sequence, and pretreatment processes. The waste feeds were sorted into groups of like composition by cluster analysis. Glass composition optimization was performed on each cluster to meet property and composition constraints while maximizing waste loading. Glass properties were estimated using property models developed for Hanford HLW glasses. The impacts of many constraints on the volume of HLW glass to be produced at Hanford were evaluated. The liquidus temperature, melting temperature, chromium concentration, formation of multiple phases on cooling, and product consistency test response requirements for the glass were varied one- or many-at-a-time and the resultant glass volume was calculated. This study shows clearly that the allowance of crystalline phases in the glass melter can significantly decrease the volume of HLW glass to be produced at Hanford.

  6. Melter viewing system for liquid-fed ceramic melters

    International Nuclear Information System (INIS)

    Westsik, J.H. Jr.; Brenden, B.B.

    1988-01-01

    Melter viewing systems are an integral component of the monitoring and control systems for liquid-fed ceramic melters. The Pacific Northwest Laboratory (PNL) has designed cameras for use with glass melters at PNL, the Hanford Waste Vitrification Plant (HWVP), and West Valley Demonstration Project (WVDP). This report is a compilation of these designs. Operating experiences with one camera designed for the PNL melter are discussed. A camera has been fabricated and tested on the High-Bay Ceramic Melter (HBCM) and the Pilot-Scale Ceramic Melter (PSCM) at PNL. The camera proved to be an effective tool for monitoring the cold cap formed as the feed pool developed on the molten glass surface and for observing the physical condition of the melter. Originally, the camera was built to operate using the visible light spectrum in the melter. It was later modified to operate using the infrared (ir) spectrum. In either configuration, the picture quality decreases as the size of the cold cap increases. Large cold caps cover the molten glass, reducing the amount of visible light and reducing the plenum temperatures below 600 0 C. This temperature corresponds to the lowest level of blackbody radiation to which the video tube is sensitive. The camera has been tested in melter environments for about 1900 h. The camera has withstood mechanical shocks and vibrations. The cooling system in the camera has proved effective in maintaining the optical and electronic components within acceptable temperature ranges. 10 refs., 15 figs

  7. The Behavior and Effects of the Noble Metals in the DWPF Melter System

    International Nuclear Information System (INIS)

    Smith, M.E.; Bickford, D.F.

    1997-01-01

    Governments worldwide have committed to stabilization of high-level nuclear waste (HLW) by vitrification to a durable glass form for permanent disposal. All of these nuclear wastes contain the fission-product noble metals: ruthenium, rhodium, and palladium. SRS wastes also contain natural silver from iodine scrubbers. Closely associated with the noble metals are the fission products selenium and tellurium which are chemical analogs of sulfur and which combine with noble metals to influence their behavior and properties. Experience has shown that these melt insoluble metals and their compounds tend to settle to the floor of Joule-heated ceramic melters. In fact, almost all of the major research and production facilities have experienced some operational problem which can be associated with the presence of dense accumulations of these relatively conductive metals and/or their compounds. In most cases, these deposits have led to a loss of production capability, in some cases, to the point that melter operation could not continue. HLW nuclear waste vitrification facilities in the United States are the Department of Energy's Defense Waste Processing Facility (DWPF) at the Savannah River Site, the planned Hanford Waste Vitrification Plant (HWVP) at the Hanford Site and the operating West Valley Demonstration Project (WVDP) at West Valley, NY. The Integrated DWPF Melter System (IDMS) is a vitrification test facility at the Savannah River Technology Center (SRTC). It was designed and constructed to provide an engineering-scale representation of the DWPF melter and its associated feed preparation and off-gas treatment systems. An extensive noble metals testing program was begun in 1990. The objectives of this task were to explore the effects of the noble metals on the DWPF melter feed preparation and waste vitrification processes. This report focuses on the vitrification portion of the test program

  8. Design of a mixing system for simulated high-level nuclear waste melter feed slurries

    International Nuclear Information System (INIS)

    Peterson, M.E.; McCarthy, D.; Muhlstein, K.D.

    1986-03-01

    The Nuclear Waste Treatment Program development program consists of coordinated nonradioactive and radioactive testing combined with numerical modeling of the process to provide a complete basis for design and operation of a vitrification facility. The radioactive demonstration tests of equipment and processes are conducted before incorporation in radioactive pilot-scale melter systems for final demonstration. The mixing system evaluation described in this report was conducted as part of the nonradioactive testing. The format of this report follows the sequence in which the design of a large-scale mixing system is determined. The initial program activity was concerned with gaining an understanding of the theoretical foundation of non-Newtonian mixing systems. Section 3 of this report describes the classical rheological models that are used to describe non-Newtonian mixing systems. Since the results obtained here are only valid for the slurries utilized, Section 4, Preparation of Simulated Hanford and West Valley Slurries, describes how the slurries were prepared. The laboratory-scale viscometric and physical property information is summarized in Section 5, Laboratory Rheological Evaluations. The bench-scale mixing evaluations conducted to define the effects of the independent variables described above on the degree of mixing achieved with each slurry are described in Section 6. Bench-scale results are scaled-up to establish engineering design requirements for the full-scale mixing system in Section 7. 24 refs., 37 figs., 44 tabs

  9. Advanced waste form and melter development for treatment of troublesome high-level wastes

    Energy Technology Data Exchange (ETDEWEB)

    Marra, James [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Kim, Dong -Sang [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Maio, Vincent [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2015-09-02

    A number of waste components in US defense high level radioactive wastes (HLW) have proven challenging for current Joule heated ceramic melter (JHCM) operations and have limited the ability to increase waste loadings beyond already realized levels. Many of these "troublesome" waste species cause crystallization in the glass melt that can negatively impact product quality or have a deleterious effect on melter processing. Recent efforts at US Department of Energy laboratories have focused on understanding crystallization behavior within HLW glass melts and investigating approached to mitigate the impacts of crystallization so that increases in waste loading can be realized. Advanced glass formulations have been developed to highlight the unique benefits of next-generation melter technologies such as the Cold Crucible Induction Melter (CCIM). Crystal-tolerant HLW glasses have been investigated to allow sparingly soluble components such as chromium to crystallize in the melter but pass out of the melter before accumulating.

  10. NEXT GENERATION MELTER(S) FOR VITRIFICATION OF HANFORD WASTE: STATUS AND DIRECTION

    International Nuclear Information System (INIS)

    Ramsey, W.G.; Gray, M.F.; Calmus, R.B.; Edge, J.A.; Garrett, B.G.

    2011-01-01

    Vitrification technology has been selected to treat high-level waste (HLW) at the Hanford Site, the West Valley Demonstration Project and the Savannah River Site (SRS), and low activity waste (LAW) at Hanford. In addition, it may potentially be applied to other defense waste streams such as sodium bearing tank waste or calcine. Joule-heated melters (already in service at SRS) will initially be used at the Hanford Site's Waste Treatment and Immobilization Plant (WTP) to vitrify tank waste fractions. The glass waste content and melt/production rates at WTP are limited by the current melter technology. Significant reductions in glass volumes and mission life are only possible with advancements in melter technology coupled with new glass formulations. The Next Generation Melter (NGM) program has been established by the U.S. Department of Energy's (DOE's), Environmental Management Office of Waste Processing (EM-31) to develop melters with greater production capacity (absolute glass throughput rate) and the ability to process melts with higher waste fractions. Advanced systems based on Joule-Heated Ceramic Melter (JHCM) and Cold Crucible Induction Melter (CCIM) technologies will be evaluated for HLW and LAW processing. Washington River Protection Solutions (WRPS), DOE's tank waste contractor, is developing and evaluating these systems in cooperation with EM-31, national and university laboratories, and corporate partners. A primary NGM program goal is to develop the systems (and associated flowsheets) to Technology Readiness Level 6 by 2016. Design and testing are being performed to optimize waste glass process envelopes with melter and balance of plant requirements. A structured decision analysis program will be utilized to assess the performance of the competing melter technologies. Criteria selected for the decision analysis program will include physical process operations, melter performance, system compatibility and other parameters.

  11. Balance of oxygen throughout the conversion of a high-level waste melter feed to glass

    Czech Academy of Sciences Publication Activity Database

    Lee, S.M.; Hrma, P.; Kloužek, Jaroslav; Pokorný, R.; Hujová, Miroslava; Dixon, D.R.; Schweiger, M. J.; Kruger, A.A.

    2017-01-01

    Roč. 43, č. 16 (2017), s. 13113-13118 ISSN 0272-8842 Institutional support: RVO:67985891 Keywords : oxygen mass balance * feed-to-glass conversion * evolved gas * oxygen partial pressure * Fe redox ratio Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 2.986, year: 2016

  12. DWPF Glass Melter Technology Manual: Volume 1

    International Nuclear Information System (INIS)

    Iverson, D.C.

    1993-01-01

    This document details information about the design of a glass melter to be used at the Defense Waste Processing Facility located at the Savannah River Site. Topics include: melter overview, design basis, materials, vessel configuration, insulation, refractory configuration, electrical isolation, electrodes, riser and pour spout heater design, dome heaters, feed tubes, drain valves, differential pressure pouring, and melter test results. Information is conveyed using many diagrams and photographs

  13. Final Report Duramelter 100 HLW Simulant Validation Tests With C-106/AY-102 Feeds VSL-05R5710-1, Rev. 0, 6/2/05

    International Nuclear Information System (INIS)

    Kruger, A.A.; Matlack, K.S.; Gong, W.; Pegg, I.L.

    2011-01-01

    The principal objectives of the DM100 tests were to determine the processing characteristics of several C-106/AY102 feeds derived from simulants prepared by different methods, which result in different physical characteristics of the feed. The VSL simulant used in a previous test was prepared by the direct hydroxide method, which was the method used for feed preparation in the bulk of previous VSL melter testing. The NOAH Technologies Corporation modified-rheology simulant was prepared to the same composition as the VSL simulant using a method that resulted in rheological properties closer to those of certain actual waste samples. The SIPP simulant was produced by processing a co-precipitated waste simulant through a non-radioactive pilot scale semi-integrated pretreatment facility. The general intent of these tests was to provide a basis for determining whether the variations in rheology or other feed physical characteristics arising from the different methods of simulant preparation have significant effects on the processing characteristics of the feed in the melter. Completion of the test objectives is detailed in a table.

  14. FINAL REPORT DURAMELTER 100 HLW SIMULANT VALIDATION TESTS WITH C-106/AY-102 FEEDS VSL-05R5710-1 REV 0 6/2/05

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; MATLACK KS; GONG W; PEGG IL

    2011-12-29

    The principal objectives of the DM100 tests were to determine the processing characteristics of several C-106/AY102 feeds derived from simulants prepared by different methods, which result in different physical characteristics of the feed. The VSL simulant used in a previous test was prepared by the direct hydroxide method, which was the method used for feed preparation in the bulk of previous VSL melter testing. The NOAH Technologies Corporation modified-rheology simulant was prepared to the same composition as the VSL simulant using a method that resulted in rheological properties closer to those of certain actual waste samples. The SIPP simulant was produced by processing a co-precipitated waste simulant through a non-radioactive pilot scale semi-integrated pretreatment facility. The general intent of these tests was to provide a basis for determining whether the variations in rheology or other feed physical characteristics arising from the different methods of simulant preparation have significant effects on the processing characteristics of the feed in the melter. Completion of the test objectives is detailed in a table.

  15. Program plan: DWPF/HLWDP stirred Melter Program Plan

    International Nuclear Information System (INIS)

    Smith, M.E.

    1994-01-01

    Slurry Fed Melters (SFM) have been developed in the United States, Europe, and Japan for the conversion of high-level radioactive waste (HLW) to borosilicate glass for permanent disposal. The newest design, the stirred melter, combines the high production rates and high glass quality features of the Joule-heated melters with the low-cost, compact, simple maintenance features of the pot melters. However, further engineering design and demonstrations are needed to operate the stirred melter on a large scale. This document outlines the program which develops a full scale stirred melter for the DWPF (240 pph), and provides a basis which will allow further scale-up of the technology for use in the Hanford High Level Waste Disposal Program (HLWDP) for up to four times the reference capacity

  16. Comparison of the rotary calciner-metallic melter and the slurry-fed ceramic melter technologies for vitrifying West Valley high-level wastes

    International Nuclear Information System (INIS)

    Chapman, C.C.

    1983-01-01

    Two processes which are believed applicable and available for vitrification of West Valley's high-level (HLW) wastes were technically evaluated and compared. The rotary calciner-metallic melter (AVH) and the slurry-fed ceramic melter (SFCM) were evaluated under the following general categories: process flow sheet, remote operability, safety and environmental considerations, and estimated cost and schedules

  17. Melter Feed Reactions at T ≤ 700°C for Nuclear Waste Vitrification

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Kai [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Hrma, Pavel R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Rice, Jarrett A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Riley, Brian J. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Schweiger, Michael J. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Crum, Jarrod V. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-07-23

    Batch reactions and phase transitions in a nuclear waste feed heated at 5 K min-1 up to 600°C were investigated by optical microscopy, scanning electron microscopy with energy dispersive X-ray spectrometer, and X-ray diffraction. Quenched samples were leached in deionized water at room temperature and 80°C to extract soluble salts and early glass-forming melt, respectively. To determine the content and composition of leachable phases, the leachates were analyzed by the inductively-coupled plasma spectroscopy. By ~400°C, gibbsite and borax lost water and converted to amorphous and intermediate crystalline phases. Between 400°C and 600°C, the sodium borate early glass-forming melt reacted with amorphous aluminum oxide and calcium oxide to form intermediate products containing Al and Ca. At ~600°C, half Na and B converted to the early glass-forming melt, and quartz began to dissolve in the melt.

  18. Rheology of Savannah River Site Tank 51 HLW radioactive sludge

    International Nuclear Information System (INIS)

    Ha, B.C.

    1993-01-01

    Savannah River Site (SRS) Tank 51 HLW radioactive sludge represents a major portion of the first batch of sludge to be vitrified in the Defense Waste Processing Facility (DWPF) at SRS. The rheological properties of Tank 51 sludge will determine if the waste sludge can be pumped by the current DWPF process cell pump design and the homogeneity of melter feed slurries. The rheological properties of Tank 51 sludge and sludge/frit slurries at various solids concentrations were measured remotely in the Shielded Cells Operations (SCO) at the Savannah River Technology Center (SRTC) using a modified Haake Rotovisco viscometer system. Rheological properties of Tank 51 radioactive sludge/Frit 202 slurries increased drastically when the solids content was above 41 wt %. The yield stresses of Tank 51 sludge and sludge/frit slurries fall within the limits of the DWPF equipment design basis. The apparent viscosities also fall within the DWPF design basis for sludge consistency. All the results indicate that Tank 51 waste sludge and sludge/frit slurries are pumpable throughout the DWPF processes based on the current process cell pump design, and should produce homogeneous melter feed slurries

  19. HLW Glass Studies: Development of Crystal-Tolerant HLW Glasses

    Energy Technology Data Exchange (ETDEWEB)

    Matyas, Josef; Huckleberry, Adam R.; Rodriguez, Carmen P.; Lang, Jesse B.; Owen, Antionette T.; Kruger, Albert A.

    2012-04-02

    In our study, a series of lab-scale crucible tests were performed on designed glasses of different compositions to further investigate and simulate the effect of Cr, Ni, Fe, Al, Li, and RuO2 on the accumulation rate of spinel crystals in the glass discharge riser of the HLW melter. The experimental data were used to expand the compositional region covered by an empirical model developed previously (Matyáš et al. 2010b), improving its predictive performance. We also investigated the mechanism for agglomeration of particles and impact of agglomerates on accumulation rate. In addition, the TL was measured as a function of temperature and composition.

  20. Research-scale melter test report

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, M.F.; Elliott, M.L.; Eyler, L.L.; Freeman, C.J.; Higginson, J.J.; Mahoney, L.A.; Powell, M.R.

    1994-05-01

    The Melter Performance Assessment (MPA) activity in the Pacific Northwest Laboratory`s (PNL) Hanford Waste Vitrification Plant (HWVP) Technology Development (PHTD) effort is intended to determine the impact of noble metals on the operational life of the reference HWVP melter. As a part of this activity, a parametric melter test was completed using a Research-Scale Melter (RSM). The RSM is a small, approximately 1/100-scale melter, 6-in.-diameter, that allows rapid changing of process conditions and subsequent re-establishment of a steady-state condition. The test matrix contained nine different segments that varied the melter operating parameters (glass and plenum temperatures) and feed properties (oxide concentration, redox potential, and noble metal concentrations) so that the effects of these parameters on noble metal agglomeration on the melter floor could be evaluated. The RSM operated for 48 days and consumed 1,300 L of feed, equating to 153 tank turnovers. The run produced 531 kg of glass. During the latter portion of the run, the resistance between the electrodes decreased. Upon destructive examination of the melter, a layer of noble metals was found on the bottom. This was surprising because the glass residence time in the RSM is only 10% of the HWVP plant melter. The noble metals layer impacted the melter significantly. Approximately 1/3 of one paddle electrode was melted or corroded off. The cause is assumed to be localized heating from short circuiting of the electrode to the noble metal layer. The metal layer also removed approximately 1/2 in. of the refractory on the bottom of the melter. The mechanism for this damage is not presently known.

  1. Research-scale melter test report

    International Nuclear Information System (INIS)

    Cooper, M.F.; Elliott, M.L.; Eyler, L.L.; Freeman, C.J.; Higginson, J.J.; Mahoney, L.A.; Powell, M.R.

    1994-05-01

    The Melter Performance Assessment (MPA) activity in the Pacific Northwest Laboratory's (PNL) Hanford Waste Vitrification Plant (HWVP) Technology Development (PHTD) effort is intended to determine the impact of noble metals on the operational life of the reference HWVP melter. As a part of this activity, a parametric melter test was completed using a Research-Scale Melter (RSM). The RSM is a small, approximately 1/100-scale melter, 6-in.-diameter, that allows rapid changing of process conditions and subsequent re-establishment of a steady-state condition. The test matrix contained nine different segments that varied the melter operating parameters (glass and plenum temperatures) and feed properties (oxide concentration, redox potential, and noble metal concentrations) so that the effects of these parameters on noble metal agglomeration on the melter floor could be evaluated. The RSM operated for 48 days and consumed 1,300 L of feed, equating to 153 tank turnovers. The run produced 531 kg of glass. During the latter portion of the run, the resistance between the electrodes decreased. Upon destructive examination of the melter, a layer of noble metals was found on the bottom. This was surprising because the glass residence time in the RSM is only 10% of the HWVP plant melter. The noble metals layer impacted the melter significantly. Approximately 1/3 of one paddle electrode was melted or corroded off. The cause is assumed to be localized heating from short circuiting of the electrode to the noble metal layer. The metal layer also removed approximately 1/2 in. of the refractory on the bottom of the melter. The mechanism for this damage is not presently known

  2. High-level waste melter alternatives assessment report

    Energy Technology Data Exchange (ETDEWEB)

    Calmus, R.B.

    1995-02-01

    This document describes the Tank Waste Remediation System (TWRS) High-Level Waste (HLW) Program`s (hereafter referred to as HLW Program) Melter Candidate Assessment Activity performed in fiscal year (FY) 1994. The mission of the TWRS Program is to store, treat, and immobilize highly radioactive Hanford Site waste (current and future tank waste and encapsulated strontium and cesium isotopic sources) in an environmentally sound, safe, and cost-effective manner. The goal of the HLW Program is to immobilize the HLW fraction of pretreated tank waste into a vitrified product suitable for interim onsite storage and eventual offsite disposal at a geologic repository. Preparation of the encapsulated strontium and cesium isotopic sources for final disposal is also included in the HLW Program. As a result of trade studies performed in 1992 and 1993, processes planned for pretreatment of tank wastes were modified substantially because of increasing estimates of the quantity of high-level and transuranic tank waste remaining after pretreatment. This resulted in substantial increases in needed vitrification plant capacity compared to the capacity of original Hanford Waste Vitrification Plant (HWVP). The required capacity has not been finalized, but is expected to be four to eight times that of the HWVP design. The increased capacity requirements for the HLW vitrification plant`s melter prompted the assessment of candidate high-capacity HLW melter technologies to determine the most viable candidates and the required development and testing (D and T) focus required to select the Hanford Site HLW vitrification plant melter system. An assessment process was developed in early 1994. This document describes the assessment team, roles of team members, the phased assessment process and results, resulting recommendations, and the implementation strategy.

  3. High-level waste melter alternatives assessment report

    International Nuclear Information System (INIS)

    Calmus, R.B.

    1995-02-01

    This document describes the Tank Waste Remediation System (TWRS) High-Level Waste (HLW) Program's (hereafter referred to as HLW Program) Melter Candidate Assessment Activity performed in fiscal year (FY) 1994. The mission of the TWRS Program is to store, treat, and immobilize highly radioactive Hanford Site waste (current and future tank waste and encapsulated strontium and cesium isotopic sources) in an environmentally sound, safe, and cost-effective manner. The goal of the HLW Program is to immobilize the HLW fraction of pretreated tank waste into a vitrified product suitable for interim onsite storage and eventual offsite disposal at a geologic repository. Preparation of the encapsulated strontium and cesium isotopic sources for final disposal is also included in the HLW Program. As a result of trade studies performed in 1992 and 1993, processes planned for pretreatment of tank wastes were modified substantially because of increasing estimates of the quantity of high-level and transuranic tank waste remaining after pretreatment. This resulted in substantial increases in needed vitrification plant capacity compared to the capacity of original Hanford Waste Vitrification Plant (HWVP). The required capacity has not been finalized, but is expected to be four to eight times that of the HWVP design. The increased capacity requirements for the HLW vitrification plant's melter prompted the assessment of candidate high-capacity HLW melter technologies to determine the most viable candidates and the required development and testing (D and T) focus required to select the Hanford Site HLW vitrification plant melter system. An assessment process was developed in early 1994. This document describes the assessment team, roles of team members, the phased assessment process and results, resulting recommendations, and the implementation strategy

  4. Effects of Quartz Particle Size and Sucrose Addition on Melting Behavior of a Melter Feed for High-Level Waste Glass

    International Nuclear Information System (INIS)

    Marcial, Jose; Hrma, Pavel R.; Schweiger, Michael J.; Swearingen, Kevin J.; Tegrotenhuis, Nathan E.; Henager, Samuel H.

    2010-01-01

    The behavior of melter feed (a mixture of nuclear waste and glass-forming additives) during waste-glass processing has a significant impact on the rate of the vitrification process. We studied the effects of silica particle size and sucrose addition on the volumetric expansion (foaming) of a high-alumina feed and the rate of dissolution of silica particles in feed samples heated at 5 C/min up to 1200 C. The initial size of quartz particles in feed ranged from 5 to 195 (micro)m. The fraction of the sucrose added ranged from 0 to 0.20 g per g glass. Extensive foaming occurred only in feeds with 5-(micro)m quartz particles; particles (ge) 150 (micro)m formed clusters. Particles of 5 (micro)m completely dissolved by 900 C whereas particles (ge) 150 (micro)m did not fully dissolve even when the temperature reached 1200 C. Sucrose addition had virtually zero impact on both foaming and the dissolution of silica particles.

  5. Final Report Determination Of The Processing Rate Of RPP-WTP HLW Simulants Using A Duramelter J 1000 Vitrification System VSL-00R2590-2, Rev. 0, 8/21/00

    International Nuclear Information System (INIS)

    Kruger, A.A.; Matlack, K.S.; Kot, W.K.; Perez-Cardenas, F.; Pegg, I.L.

    2011-01-01

    This report provides data, analysis, and conclusions from a series of tests that were conducted at the Vitreous State Laboratory of The Catholic University of America (VSL) to determine the melter processing rates that are achievable with RPP-WTP HLW simulants. The principal findings were presented earlier in a summary report (VSL-00R2S90-l) but the present report provides additional details. One of the most critical pieces of information in determining the required size of the RPP-WTP HLW melter is the specific glass production rate in terms of the mass of glass that can be produced per unit area of melt surface per unit time. The specific glass production rate together with the waste loading (essentially, the ratio of waste-in to glass-out, which is determined from glass formulation activities) determines the melt area that is needed to achieve a given waste processing rate with due allowance for system availability. As a consequence of the limited amount of relevant information, there exists, for good reasons, a significant disparity between design-base specific glass production rates for the RPP-WTP LAW and HLW conceptual designs (1.0 MT/m 2 /d and 0.4 MT/m 2 /d, respectively); furthermore, small-scale melter tests with HLW simulants that were conducted during Part A indicated typical processing rates with bubbling of around 2.0 MT/m 2 /d. This range translates into more than a factor of five variation in the resultant surface area of the HLW melter, which is clearly not without significant consequence. It is clear that an undersized melter is undesirable in that it will not be able to support the required waste processing rates. It is less obvious that there are potential disadvantages associated with an oversized melter, over and above the increased capital costs. A melt surface that is consistently underutilized will have poor cold cap coverage, which will result in increased volatilization from the melt (which is generally undesirable) and increased plenum

  6. FINAL REPORT DETERMINATION OF THE PROCESSING RATE OF RPP WTP HLW SIMULANTS USING A DURAMELTER J 1000 VITRIFICATION SYSTEM VSL-00R2590-2 REV 0 8/21/00

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; MATLACK KS; KOT WK; PEREZ-CARDENAS F; PEGG IL

    2011-12-29

    This report provides data, analysis, and conclusions from a series of tests that were conducted at the Vitreous State Laboratory of The Catholic University of America (VSL) to determine the melter processing rates that are achievable with RPP-WTP HLW simulants. The principal findings were presented earlier in a summary report (VSL-00R2S90-l) but the present report provides additional details. One of the most critical pieces of information in determining the required size of the RPP-WTP HLW melter is the specific glass production rate in terms of the mass of glass that can be produced per unit area of melt surface per unit time. The specific glass production rate together with the waste loading (essentially, the ratio of waste-in to glass-out, which is determined from glass formulation activities) determines the melt area that is needed to achieve a given waste processing rate with due allowance for system availability. As a consequence of the limited amount of relevant information, there exists, for good reasons, a significant disparity between design-base specific glass production rates for the RPP-WTP LAW and HLW conceptual designs (1.0 MT/m{sup 2}/d and 0.4 MT/m{sup 2}/d, respectively); furthermore, small-scale melter tests with HLW simulants that were conducted during Part A indicated typical processing rates with bubbling of around 2.0 MT/m{sup 2}/d. This range translates into more than a factor of five variation in the resultant surface area of the HLW melter, which is clearly not without significant consequence. It is clear that an undersized melter is undesirable in that it will not be able to support the required waste processing rates. It is less obvious that there are potential disadvantages associated with an oversized melter, over and above the increased capital costs. A melt surface that is consistently underutilized will have poor cold cap coverage, which will result in increased volatilization from the melt (which is generally undesirable) and

  7. Letter report: Cold crucible melter assessment

    International Nuclear Information System (INIS)

    Elliott, M.L.

    1996-03-01

    One of the activities of the PNL Vitrification Technology Development (PVTD) Project is to assist the Tank Waste Remediation Systems (TWRS) Program in determining which melter systems should be performance tested for potential implementation in the high-level waste (HLW) vitrification plant. The Richland Operations Office (RL) has recommended that the Cold Crucible Melter (CCM) be evaluated as a candidate ''next generation'' melter. As a result, the CCM System Evaluation cost account was established under the PVTD Project so that the CCM could be initially assessed on a high-priority basis. This letter report summarizes a brief initial review and assessment of the CCM. Using the recommendations made in this document, Westinghouse Hanford Company (WHC) and RL will make a decision regarding the urgency of performance testing the CCM. If the decision is favorable, a subcontract will be negotiated for performance testing of a CCM using Hanford HLW simulants in a pilot-scale facility. Because of the aggressive nature of the schedule, the CCM evaluation was not rigorous. The evaluation consisted of a literature review and interviews with proponents of the technology during a recent trip to France. This letter report summarizes the evaluation and makes recommendations regarding further work in this area

  8. Melter Technologies Assessment

    Energy Technology Data Exchange (ETDEWEB)

    Perez, J.M. Jr. [Pacific Northwest National Lab., Richland, WA (United States); Schumacher, R.F. [Savannah River Technology Center, Aiken, SC (United States); Forsberg, C.W. [Oak Ridge National Lab., TN (United States)

    1996-05-01

    The problem of controlling and disposing of surplus fissile material, in particular plutonium, is being addressed by the US Department of Energy (DOE). Immobilization of plutonium by vitrification has been identified as a promising solution. The Melter Evaluation Activity of DOE`s Plutonium Immobilization Task is responsible for evaluating and selecting the preferred melter technologies for vitrification for each of three immobilization options: Greenfield Facility, Adjunct Melter Facility, and Can-In-Canister. A significant number of melter technologies are available for evaluation as a result of vitrification research and development throughout the international communities for over 20 years. This paper describes an evaluation process which will establish the specific requirements of performance against which candidate melter technologies can be carefully evaluated. Melter technologies that have been identified are also described.

  9. Control of radioactive waste-glass melters

    International Nuclear Information System (INIS)

    Bickford, D.F.; Smith, P.K.; Hrma, P.; Bowan, B.W.

    1987-01-01

    Radioactive waste-glass melters require physical control limits and redox control of glass to assure continuous operation, and maximize production rates. Typical waste-glass melter operating conditions, and waste-glass chemical reaction paths are discussed. Glass composition, batching and melter temperature control are used to avoid the information of phases which are disruptive to melting or reduce melter life. The necessity and probable limitations of control for electric melters with complex waste feed compositions are discussed. Preliminary control limits, their bases, and alternative control methods are described for use in the Defense Waste Processing Facility (DWPF) at the US Department of Energy's Savannah River Plant (SRP), and at the West Valley Demonstration Project (WVDP). Slurries of simulated high level radioactive waste and ground glass frit or glass formers have been isothermally reacted and analyzed to identify the sequence of the major chemical reactions in waste vitrification, and their effect on waste-glass production rates. Relatively high melting rates of waste batches containing mixtures of reducing agents (formic acid, sucrose) and nitrates are attributable to exothermic reactions which occur at critical stages in the vitrification process. The effect of foaming on waste glass production rates is analyzed, and limits defined for existing waste-glass melters, based upon measurable thermophysical properties. Through balancing the high nitrate wastes of the WVDP with reducing agents, the high glass melting rates and sustained melting without foaming required for successful WVDP operations have been demonstrated. 65 refs., 4 figs., 15 tabs

  10. Vitrification melter study

    International Nuclear Information System (INIS)

    Jones, J.A.

    1995-04-01

    This report presents the results of a study performed to identify the most promising vitrification melter technologies that the Department of Energy (EM-50) might pursue with available funding. The primary focus was on plasma arc systems and graphite arc melters. The study was also intended to assist EM-50 in evaluating competing technologies, formulating effective technology strategy, developing focused technology development projects, and directing the work of contractors involved in vitrification melter development

  11. Control of high level radioactive waste-glass melters

    International Nuclear Information System (INIS)

    Bickford, D.F.; Choi, A.S.

    1991-01-01

    Slurry Fed Melters (SFM) are being developed in the United States, Europe and Japan for the conversion of high-level radioactive waste to borosilicate glass for permanent disposal. The high transition metal, noble metal, nitrate, organic, and sulfate contents of these wastes lead to unique melter redox control requirements. Pilot waste-glass melter operations have indicated the possibility of nickel sulfide or noble-metal fission-product accumulation on melter floors, which can lead to distortion of electric heating patterns, and decrease melter life. Sulfide formation is prevented by control of the redox chemistry of the melter feed. The redox state of waste-glass melters is determined by balance between the reducing potential of organic compounds in the feed, and the oxidizing potential of gases above the melt, and nitrates and polyvalent elements in the waste. Semiquantitative models predicting limitations of organic content have been developed based on crucible testing. Computerized thermodynamic computations are being developed to predict the sequence and products of redox reactions and is assessing process variations. Continuous melter test results have been compared to improved computer staged-thermodynamic-models of redox behavior. Feed chemistry control to prevent sulfide and moderate noble metal accumulations are discussed. 17 refs., 3 figs

  12. HIGH ALUMINUM HLW GLASSES FOR HANFORD'S WTP

    International Nuclear Information System (INIS)

    Kruger, A.A.; Joseph, I.; Bowman, B.W.; Gan, H.; Kot, W.; Matlack, K.S.; Pegg, I.L

    2009-01-01

    The world's largest radioactive waste vitrification facility is now under construction at the United State Department of Energy's (DOE's) Hanford site. The Hanford Tank Waste Treatment and Immobilization Plant (WTP) is designed to treat nearly 53 million gallons of mixed hazardous and radioactive waste now residing in 177 underground storage tanks. This multi-decade processing campaign will be one of the most complex ever undertaken because of the wide chemical and physical variability of the waste compositions generated during the cold war era that are stored at Hanford. The DOE Office of River Protection (ORP) has initiated a program to improve the long-term operating efficiency of the WTP vitrification plants with the objective of reducing the overall cost of tank waste treatment and disposal and shortening the duration of plant operations. Due to the size, complexity and duration of the WTP mission, the lifecycle operating and waste disposal costs are substantial. As a result, gains in High Level Waste (HLW) and Low Activity Waste (LAW) waste loadings, as well as increases in glass production rate, which can reduce mission duration and glass volumes for disposal, can yield substantial overall cost savings. EnergySolutions and its long-term research partner, the Vitreous State Laboratory (VSL) of the Catholic University of America, have been involved in a multi-year ORP program directed at optimizing various aspects of the HLW and LAW vitrification flow sheets. A number of Hanford HLW streams contain high concentrations of aluminum, which is challenging with respect to both waste loading and processing rate. Therefore, a key focus area of the ORP vitrification process optimization program at EnergySolutions and VSL has been development of HLW glass compositions that can accommodate high Al 2 O 3 concentrations while maintaining high processing rates in the Joule Heated Ceramic Melters (JHCMs) used for waste vitrification at the WTP. This paper, reviews the

  13. Compilation of information on modeling of inductively heated cold crucible melters

    International Nuclear Information System (INIS)

    Lessor, D.L.

    1996-03-01

    The objective of this communication, Phase B of a two-part report, is to present information on modeling capabilities for inductively heated cold crucible melters, a concept applicable to waste immobilization. Inductively heated melters are those in which heat is generated using coils around, rather than electrodes within, the material to be heated. Cold crucible or skull melters are those in which the melted material is confined within unmelted material of the same composition. This phase of the report complements and supplements Phase A by Loren Eyler, specifically by giving additional information on modeling capabilities for the inductively heated melter concept. Eyler discussed electrically heated melter modeling capabilities, emphasizing heating by electrodes within the melt or on crucible walls. Eyler also discussed requirements and resources for the computational fluid dynamics, heat flow, radiation effects, and boundary conditions in melter modeling; the reader is referred to Eyler's discussion of these. This report is intended for use in the High Level Waste (HLW) melter program at Hanford. We sought any modeling capabilities useful to the HLW program, whether through contracted research, code license for operation by Department of Energy laboratories, or existing codes and modeling expertise within DOE

  14. Evaluation of liquid-fed ceramic melter scale-up correlations

    International Nuclear Information System (INIS)

    Koegler, S.S.; Mitchell, S.J.

    1988-08-01

    This study was conducted to determine the parameters governing factors of scale for liquid-fed ceramic melters (LFCMs) in order to design full-scale melters using smaller-scale melter data. Results of melter experiments conducted at Pacific Northwest Laboratory (PNL) and Savannah River Laboratory (SRL) are presented for two feed compositions and five different liquid-fed ceramic melters. The melter performance data including nominal feed rate and glass melt rate are correlated as a function of melter surface area. Comparisons are made between the actual melt rate data and melt rates predicted by a cold cap heat transfer model. The heat transfer model could be used in scale-up calculations, but insufficient data are available on the cold cap characteristics. Experiments specifically designed to determine heat transfer parameters are needed to further develop the model. 17 refs

  15. DWPF Glass Melter Technology Manual: Volume 3

    Energy Technology Data Exchange (ETDEWEB)

    Iverson, D.C.

    1993-12-31

    This document details information about the design of a glass melter to be used at the Defense Waste Processing Facility located at the Savannah River Site. Topics discussed include: Information collected during testing, equipment, materials, design basis, feed tubes, and an evaluation of the performance of various components. Information is conveyed using many diagrams and photographs.

  16. DWPF Glass Melter Technology Manual: Volume 3

    International Nuclear Information System (INIS)

    Iverson, D.C.

    1993-01-01

    This document details information about the design of a glass melter to be used at the Defense Waste Processing Facility located at the Savannah River Site. Topics discussed include: Information collected during testing, equipment, materials, design basis, feed tubes, and an evaluation of the performance of various components. Information is conveyed using many diagrams and photographs

  17. Literature review of arc/plasma, combustion, and joule-heated melter vitrification systems

    International Nuclear Information System (INIS)

    Freeman, C.J.; Abrigo, G.P.; Shafer, P.J.; Merrill, R.A.

    1995-07-01

    This report provides reviews of papers and reports for three basic categories of melters: arc/plasma-heated melters, combustion-heated melters, and joule-heated melters. The literature reviewed here represents those publications which may lend insight to phase I testing of low-level waste vitrification being performed at the Hanford Site in FY 1995. For each melter category, information from those papers and reports containing enough information to determine steady-state mass balance data is tabulated at the end of each section. The tables show the composition of the feed processed, the off-gas measured via decontamination factors, gross energy consumptions, and processing rates, among other data

  18. Final Report - Glass Formulation Development and Testing for DWPF High AI2O3 HLW Sludges, VSL-10R1670-1, Rev. 0, dated 12/20/10

    Energy Technology Data Exchange (ETDEWEB)

    Kruger, Albert A.; Pegg, I. L.; Kot, W. K.; Gan, H.; Matlack, K. S.

    2013-11-13

    The principal objective of the work described in this Final Report is to develop and identify glass frit compositions for a specified DWPF high-aluminum based sludge waste stream that maximizes waste loading while maintaining high production rate for the waste composition provided by ORP/SRS. This was accomplished through a combination of crucible-scale, vertical gradient furnace, and confirmation tests on the DM100 melter system. The DM100-BL unit was selected for these tests. The DM100-BL was used for previous tests on HLW glass compositions that were used to support subsequent tests on the HLW Pilot Melter. It was also used to process compositions with waste loadings limited by aluminum, bismuth, and chromium, to investigate the volatility of cesium and technetium during the vitrification of an HLW AZ-102 composition, to process glass formulations at compositional and property extremes, and to investigate crystal settling on a composition that exhibited one percent crystals at 963{degrees}C (i.e., close to the WTP limit). The same melter was selected for the present tests in order to maintain comparisons between the previously collected data. The tests provide information on melter processing characteristics and off-gas data, including formation of secondary phases and partitioning. Specific objectives for the melter tests are as follows: Determine maximum glass production rates without bubbling for a simulated SRS Sludge Batch 19 (SB19). Demonstrate a feed rate equivalent to 1125 kg/m{sup 2}/day glass production using melt pool bubbling. Process a high waste loading glass composition with the simulated SRS SB19 waste and measure the quality of the glass product. Determine the effect of argon as a bubbling gas on waste processing and the glass product including feed processing rate, glass redox, melter emissions, etc.. Determine differences in feed processing and glass characteristics for SRS SB19 waste simulated by the co-precipitated and direct

  19. Two new research melters at the Savannah River Technology Center

    International Nuclear Information System (INIS)

    Gordon, J.R.; Coughlin, J.T.; Minichan, R.L.; Zamecnik, J.R.

    2000-01-01

    The Savannah River Technology Center (SRTC) is a US Department of Energy (DOE) complex leader in the development of vitrification technology. To maintain and expand this SRTC core technology, two new melter systems are currently under construction in SRTC. This paper discusses the development of these two new systems, which will be used to support current as well as future vitrification programs in the DOE complex. The first of these is the new minimelter, which is a joule-heated glass melter intended for experimental melting studies with nonradioactive glass waste forms. Testing will include surrogates of Defense Waste processing Facility (DWPF) high-level wastes. To support the DWPF testing, the new minimelter was scaled to the DWPF melter based on melt surface area. This new minimelter will replace an existing system and provide a platform for the research and development necessary to support the SRTC vitrification core technology mission. The second new melter is the British Nuclear Fuels, Inc., research melter system (BNFL melter), which is a scaled version of the BNFL low-activity-waste (LAW) melter proposed for vitrification of LAW at Hanford. It is designed to process a relatively large amount of actual radiative Hanford tank waste and to gather data on the composition of off-gases that will be generated by the LAW melter. Both the minimelter and BNFL melter systems consist of five primary subsystems: melter vessel, off-gas treatment, feed, power supply, and instrumentation and controls. The configuration and design of these subsystems are tailored to match the current system requirements and provide the flexibility to support future DOE vitrification programs. This paper presents a detailed discussion of the unique design challenges represented by these two new melter systems

  20. Effect of Feed Melting, Temperature History and Minor Component Addition on Spinel Crystallization in High-Level Waste Glass

    International Nuclear Information System (INIS)

    Izak, Pavel; Hrma, Pavel R.; Arey, Bruce W.; Plaisted, Trevor J.

    2001-01-01

    This study was undertaken to help design mathematical models for high-level waste (HLW) glass melter that simulate spinel behavior in molten glass. Spinel, (Fe,Ni,Mn) (Fe,Cr)2O4, is the primary solid phase that precipitates from HLW glasses containing Fe and Ni in sufficient concentrations. Spinel crystallization affects the anticipated cost and risk of HLW vitrification. To study melting reactions, we used simulated HLW feed, prepared with co-precipitated Fe, Ni, Cr, and Mn hydroxides. Feed samples were heated up at a temperature-increase rate (4C/min) close to that which the feed experiences in the HLW glass melter. The decomposition, melting, and dissolution of feed components (such as nitrates, carbonates, and silica) and the formation of intermediate crystalline phases (spinel, sodalite (Na8(AlSiO4)6(NO2)2), and Zr-containing minerals) were characterized using evolved gas analysis, volume-expansion measurement, optical microscope, scanning electron microscope, thermogravimetric analysis, differential scanning calorimetry, and X-ray diffraction. Nitrates and quartz, the major feed components, converted to a glass-forming melt by 880C. A chromium-free spinel formed in the nitrate melt starting from 520C and Sodalite, a transient product of corundum dissolution, appeared above 600C and eventually dissolved in glass. To investigate the effects of temperature history and minor components (Ru,Ag, and Cu) on the dissolution and growth of spinel crystals, samples were heated up to temperatures above liquidus temperature (TL), then subjected to different temperature histories, and analyzed. The results show that spinel mass fraction, crystals composition, and crystal size depend on the chemical and physical makeup of the feed and temperature history

  1. DC plasma arc melter technology for waste vitrification

    International Nuclear Information System (INIS)

    Hamilton, R.A.; Wittle, J.K.; Trescot, J.

    1995-01-01

    This paper describes the features and benefits of a breakthrough DC Arc Melter for the permanent treatment of all types of solid wastes including nonhazardous, hazardous and radioactive. This DC Arc Furnace system, now commercially available, is the low cost permanent solution for solid waste pollution prevention and remediation. Concern over the effective disposal of wastes generated by the industrial society, worldwide, has prompted development of technologies to address the problem. For the most part these technologies have resulted in niche solutions with limited application. The only solution that has the ability to process almost all wastes, and to recover/recycle metallic and inorganic matter, is the group of technologies known as melters. Melters have distinct advantages over traditional technologies such as incineration because melters operate at higher temperatures, are relatively unaffected by changes in the waste stream, produce a vitrified stable product, and have the capability to recover/recycle slag, metals and gas. The system, DC Plasma Arc Melter, has the lowest capital, maintenance and operating cost of any melter technology because of its patented DC Plasma Arc with graphite electrode. DC Plasma Arc Melter systems are commercially available in sizes from 50 kg/batch or 250--3,000 kg/hr on a continuous feed basis. This paper examines the design and operating benefits of a DC Plasma Arc Melter System

  2. A comparison of three methods for determining the amount of nitric acid needed to treat HLW sludge at SRS

    International Nuclear Information System (INIS)

    Siegwald, S.F.; Ferrara, D.M.

    1994-01-01

    A comparison was made of three methods for determining the amount of nitric acid which will be needed to treat a sample of high-level waste (HLW) sludge from the Savannah River Site (SRS) Tank Farm. The treatment must ensure the resulting melter feed will have the necessary rheological and oxidation-reduction properties, reduce mercury and manganese in the sludge, and be performed in a fashion which does not produce a flammable gas mixture. The three methods examined where an empirical method based on pH measurements, a computational method based on known reactions of the species in the sludge and a titration based on neutralization of carbonate in the solution

  3. Formulation of special glass frit and its use for decontamination of Joule melter employed for vitrification of high level and radioactive liquid waste

    International Nuclear Information System (INIS)

    Valsala, T.P.; Mishra, P.K.; Thakur, D.A.; Ghongane, D.E.; Jayan, R.V.; Dani, U.; Sonavane, M.S.; Kulkarni, Y.

    2012-01-01

    Advanced vitrification system at TWMP Tarapur was used for successful vitrification of large volume of HLW stored in waste tank farm. After completion of the operational life of the joule melter, dismantling was planned. Prior to the dismantling, the hold up inventory of active glass product from the melter was flushed out using specially formulated inactive glass frit to reduce the air activity buildup in the cell during dismantling operations. The properties of the special glass frit prepared are comparable with that of the regular product glass. More than 94% of holdup activity was flushed out from the joule melter prior to the dismantling of the melter. (author)

  4. Efficient particulate scrubber for glass melter off-gas

    International Nuclear Information System (INIS)

    Wright, G.T.

    1983-01-01

    Operation of joule-heated, continuous slurry-fed melters has demonstrated that off-gas aerosols are generated by entrainment of feed slurry and vaporization of volatile species from the melt. Effective off-gas stream decontamination for these aerosols can be obtained by utilizing a suitably designed and operated wet scrubber system. Results are presented for performance tests conducted with an air aspirating-type venturi scrubber processing a simulated melter off-gas aerosol. Mass overall removal efficiencies ranged from 99.5 to 99.8%. Details of the testing program and applications for melter off-gas system design are discussed

  5. Liquid-fed ceramic melter: a general description report

    International Nuclear Information System (INIS)

    Buelt, J.L.; Chapman, C.C.

    1978-10-01

    The Pacific Northwest Laboratory is conducting several research and development programs for the solidification of high-level wastes. The liquid-fed ceramic melter (LFCM) is a major component in the solidification process. This melter can solidify liquid high-level waste, as well as melt calcined waste with glass additives and then solidify the mixture. This report describes the LFCM system and shows the main features of the refractories, electrodes and power systems, melter box and lid, draining system, feeding system, and off-gas system

  6. Crystal accumulation in the Hanford Waste Treatment Plant high level waste melter: Summary of FY2016 experiements

    Energy Technology Data Exchange (ETDEWEB)

    Fox, K. [Savannah River Site (SRS), Aiken, SC (United States); Fowley, M. [Savannah River Site (SRS), Aiken, SC (United States); Miller, D. [Savannah River Site (SRS), Aiken, SC (United States)

    2016-12-01

    Five experiments were completed with the full-scale, room temperature Hanford Waste Treatment and Immobilization Plant (WTP) high-level waste (HLW) melter riser test system to observe particle flow and settling in support of a crystal tolerant approach to melter operation. A prototypic pour rate was maintained based on the volumetric flow rate. Accumulation of particles was observed at the bottom of the riser and along the bottom of the throat after each experiment. Measurements of the accumulated layer thicknesses showed that the settled particles at the bottom of the riser did not vary in thickness during pouring cycles or idle periods. Some of the settled particles at the bottom of the throat were re-suspended during subsequent pouring cycles, and settled back to approximately the same thickness after each idle period. The cause of the consistency of the accumulated layer thicknesses is not year clear, but was hypothesized to be related to particle flow back to the feed tank. Additional experiments reinforced the observation of particle flow along a considerable portion of the throat during idle periods. Limitations of the system are noted in this report and may be addressed via future modifications. Follow-on experiments will be designed to evaluate the impact of pouring rate on particle re-suspension, the influence of feed tank agitation on particle accumulation, and the effect of changes in air lance positioning on the accumulation and re-suspension of particles at the bottom of the riser. A method for sampling the accumulated particles will be developed to support particle size distribution analyses. Thicker accumulated layers will be intentionally formed via direct addition of particles to select areas of the system to better understand the ability to continue pouring and re-suspend particles. Results from the room temperature system will be correlated with observations and data from the Research Scale Melter (RSM) at Pacific Northwest National Laboratory

  7. TESTS WITH HIGH-BISMUTH HLW GLASSES FINAL REPORT VSL-10R1780-1, Rev. 0; 12/13/10

    International Nuclear Information System (INIS)

    Matlack, K.S.; Kruger, A.A.; Joseph, I.; Gan, H.; Kot, W.K.; Chaudhuri, M.; Mohr, R.K.; Mckeown, D.A.; Bardakei, T.; Gong, W.; Buecchele, A.C.; Pegg, I.L.

    2011-01-01

    This Final Report describes the testing of glass formulations developed for Hanford High Level Waste (HLW) containing high concentrations of bismuth. In previous work on high-bismuth HLW streams specified by the Office of River Protection (ORP), fully compliant, high waste loading compositions were developed and subjected to melter testing on the DM100 vitrification system. However, during heat treatment according to the Hanford Tank Waste Treatment and Immobilization Plant (WTP) HLW canister centerline cooling (CCC) curves, crucible melts of the high-bismuth glasses were observed to foam. Clearly, such an occurrence during cooling of actual HLW canisters would be highly undesirable. Accordingly, the present work involves larger-scale testing to determine whether this effect occurs under more prototypical conditions, as well as crucible-scale tests to determine the causes and potentially remediate the observed foaming behavior. The work included preparation and characterization of crucible melts designed to determine the underlying causes of the foaming behavior as well as to assess potential mitigation strategies. Testing was also conducted on the DM1200 HLW Pilot melter with a composition previously tested on the DM100 and shown to foam during crucible-scale CCC heat treatment. The DM1200 tests evaluated foaming of glasses over a range of bismuth concentrations poured into temperature-controlled, 55-gallon drums which have a diameter that is close to that of the full-scale WTP HLW canisters. In addition, the DM1200 tests provided the first large-scale melter test data on high-bismuth WTP HLW compositions, including information on processing rates, cold cap behavior and off-gas characteristics, and data from this waste composition on the prototypical DM1200 off-gas treatment system. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for ORP on the same waste composition. The scope of this study was outlined in a Test Plan that was

  8. TESTS WITH HIGH-BISMUTH HLW GLASSES FINAL REPORT VSL-10R1780-1 REV 0 12/13/10

    Energy Technology Data Exchange (ETDEWEB)

    MATLACK KS; KRUGER AA; JOSEPH I; GAN H; KOT WK; CHAUDHURI M; MOHR RK; MCKEOWN DA; BARDAKEI T; GONG W; BUECCHELE AC; PEGG IL

    2011-01-05

    This Final Report describes the testing of glass formulations developed for Hanford High Level Waste (HLW) containing high concentrations of bismuth. In previous work on high-bismuth HLW streams specified by the Office of River Protection (ORP), fully compliant, high waste loading compositions were developed and subjected to melter testing on the DM100 vitrification system. However, during heat treatment according to the Hanford Tank Waste Treatment and Immobilization Plant (WTP) HLW canister centerline cooling (CCC) curves, crucible melts of the high-bismuth glasses were observed to foam. Clearly, such an occurrence during cooling of actual HLW canisters would be highly undesirable. Accordingly, the present work involves larger-scale testing to determine whether this effect occurs under more prototypical conditions, as well as crucible-scale tests to determine the causes and potentially remediate the observed foaming behavior. The work included preparation and characterization of crucible melts designed to determine the underlying causes of the foaming behavior as well as to assess potential mitigation strategies. Testing was also conducted on the DM1200 HLW Pilot melter with a composition previously tested on the DM100 and shown to foam during crucible-scale CCC heat treatment. The DM1200 tests evaluated foaming of glasses over a range of bismuth concentrations poured into temperature-controlled, 55-gallon drums which have a diameter that is close to that of the full-scale WTP HLW canisters. In addition, the DM1200 tests provided the first large-scale melter test data on high-bismuth WTP HLW compositions, including information on processing rates, cold cap behavior and off-gas characteristics, and data from this waste composition on the prototypical DM1200 off-gas treatment system. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for ORP on the same waste composition. The scope of this study was outlined in a Test Plan that was

  9. Evaluation of melter technologies for vitrification of Hanford site low-level tank waste - phase 1 testing summary report

    Energy Technology Data Exchange (ETDEWEB)

    Wilson, C.N., Westinghouse Hanford

    1996-06-27

    Following negotiation of the fourth amendment to the Tri- Party Agreement for Hanford Site cleanup, commercially available melter technologies were tested during 1994 and 1995 for vitrification of the low-level waste (LLW) stream to be derived from retrieval and pretreatment of the radioactive defense wastes stored in 177 underground tanks. Seven vendors were selected for Phase 1 testing to demonstrate vitrification of a high-sodium content liquid LLW simulant. The tested melter technologies included four Joule-heated melters, a carbon electrode melter, a combustion melter, and a plasma melter. Various dry and slurry melter feed preparation processes also were tested. The technologies and Phase 1 testing results were evaluated and a preliminary technology down-selection completed. This report describes the Phase 1 LLW melter vendor testing and the tested technologies, and summarizes the testing results and the preliminary technology recommendations.

  10. Industrial scale-plant for HLW partitioning in Russia

    International Nuclear Information System (INIS)

    Dzekun, E.G.; Glagolenko, Y.V.; Drojko, E.G.; Kurochkin, A.I.

    1996-01-01

    Radiochemical plant of PA > at Ozersk, which was come on line in December 1948 originally for weapon plutonium production and reoriented on the reprocessing of spent fuel, till now keeps on storage HLW of the military program. Application of the vitrification method since 1986 has not essentially reduced HLW volumes. So, as of September 1, 1995 vitrification installations had been processed 9590 m 3 HLW and 235 MCi of radionuclides was included in glass. However only 1100 m 3 and 20.5 MCi is part of waste of the military program. The reason is the fact, that the technology and equipment of vitrification were developed for current waste of Purex-process, for which low contents of corrosion-dangerous impurity to materials of vitrification installation is characteristic of. With reference to HLW, which are growing at PA > in the course of weapon plutonium production, the program of Science-Research Works includes the following main directions of work. Development of technology and equipment of installations for immobilising HLW with high contents of impurity into a solid form at induction melter. Application of High-temperature Adsorption Method for sorption of radionuclides from HLW on silica gel. Application of Partitioning Method of radionuclides from HLW, based on extraction cesium and strontium into cobalt dicarbollyde or crown-ethers, but also on recovery of cesium radionuclides by sorption on inorganic sorbents. In this paper the results of work on creation of first industrial scale-plant for partitioning HLW by the extraction and sorption methods are reported

  11. Laboratory Optimization Tests of Technetium Decontamination of Hanford Waste Treatment Plant Direct Feed Low Activity Waste Melter Off-Gas Condensate Simulant

    Energy Technology Data Exchange (ETDEWEB)

    Taylor-Pashow, K. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); McCabe, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-12-23

    The Hanford Waste Treatment and Immobilization Plant (WTP) Low Activity Waste (LAW) vitrification facility will generate an aqueous condensate recycle stream (LAW Off-Gas Condensate) from the off-gas system. The baseline plan for disposition of this stream is to send it to the WTP Pretreatment Facility, where it will be blended with LAW, concentrated by evaporation and recycled to the LAW vitrification facility. Alternate disposition of this stream would eliminate recycling of problematic components, and would enable less integrated operation of the LAW melter and the Pretreatment Facilities. Eliminating this stream from recycling within WTP would also decrease the LAW vitrification mission duration and quantity of glass waste.

  12. Hanford Waste Vitrification Program process development: Melt testing subtask, pilot-scale ceramic melter experiment, run summary

    International Nuclear Information System (INIS)

    Nakaoka, R.K.; Bates, S.O.; Elmore, M.R.; Goles, R.W.; Perez, J.M.; Scott, P.A.; Westsik, J.H.

    1996-03-01

    Hanford Waste Vitrification Program (HWVP) activities for FY 1985 have included engineering and pilot-scale melter experiments HWVP-11/HBCM-85-1 and HWVP-12/PSCM-22. Major objectives designated by HWVP fo these tests were to evaluate the processing characteristics of the current HWVP melter feed during actual melter operation and establish the product quality of HW-39 borosilicate glass. The current melter feed, defined during FY 85, consists of reference feed (HWVP-RF) and glass-forming chemicals added as frit

  13. The behavior and effects of the noble metals in the DWPF melter system

    International Nuclear Information System (INIS)

    Hutson, N.D.; Smith, M.E.

    1992-01-01

    Fission-product noble metals have caused severe operating problems in numerous worldwide waste vitrification facilities. These dense, highly conductive noble metals have tended to accumulate on the floor of joule-heated glass melters causing electrical distortions which have, in some occurrences, rendered the melter inoperable. A pilot scale vitrification research facility at the U.S. Department of Energy's Savannah River Laboratory has been operated for more than a year with simulated feed streams containing noble metals. In this paper the behavior of these noble metals in the melter system and final glass product and their effects on the scaled DWPF-type melter are discussed

  14. Control of high-level radioactive waste-glass melters

    International Nuclear Information System (INIS)

    Bickford, D.F.; Coleman, C.J.

    1990-01-01

    The Defense Waste Processing Facility (DWPF) will immobilize Savannah River Site High Level Waste as a durable borosilicate glass for permanent disposal in a repository. The DWPF will be controlled based on glass composition. The following discussion is a preliminary analysis of the capability of the laboratory methods that can be used to control the glass composition, and the relationships between glass durability and glass properties important to glass melting. The glass durability and processing properties will be controlled by controlling the chemical composition of the glass. The glass composition will be controlled by control of the melter feed transferred from the Slurry Mix Evaporator (SME) to the Melter Feed Tank (MFT). During cold runs, tests will be conducted to demonstrate the chemical equivalence of glass sampled from the pour stream and glass removed from cooled canisters. In similar tests, the compositions of glass produced from slurries sampled from the SME and MFT will be compared to final product glass to determine the statistical relationships between melter feed and glass product. The total error is the combination of those associated with homogeneity in the SME or MFT, sampling, preparation of samples for analysis, instrument calibration, analysis, and the composition/property model. This study investigated the sensitivity of estimation of property data to the combination of variations from sampling through analysis. In this or a similar manner, the need for routine glass product sampling will be minimized, and glass product characteristics will be assured before the melter feed is committed to the melter

  15. Results of a pilot scale melter test to attain higher production rates

    International Nuclear Information System (INIS)

    Elliott, M.L.; Perez, J.M. Jr.; Chapman, C.C.

    1991-01-01

    A pilot-scale melter test was completed as part of the effort to enhance glass production rates. The experiment was designed to evaluate the effects of bulk glass temperature and feed oxide loading. The maximum glass production rate obtained, 86 kg/hr-m 2 , was over 200% better than the previous record for the melter used

  16. Joule-Heated Ceramic-Lined Melter to Vitrify Liquid Radioactive Wastes Containing Am241 Generated From MOX Fuel Fabrication in Russia

    International Nuclear Information System (INIS)

    Smith, E C; Bowan II, B W; Pegg, I; Jardine, L J

    2004-01-01

    contains. Silver is widely used as an additive in glass making. However, its solubility is known to be limited in borosilicate glasses. Further, silver, which is present as a nitrate salt in the waste, can be easily reduced to molten silver in the melting process. Molten silver, if formed, would be difficult to reintroduce into the glass matrix and could pose operating difficulties for the glass melter. This will place a limitation on the waste loading of the melter feed material to prevent the separation of silver from the waste within the melter. If the silver were recovered in the MOx fabrication process, which is currently under consideration, the composition of the glass would likely be limited only by the thermal heat load from the incorporated 241 Am. The resulting mass of glass used to encapsulate the waste could then be reduced by a factor of approximately three. The vitrification process used to treat the waste stream is proposed to center on a joule-heated ceramic lined slurry fed melter. Glass furnaces of this type are used in the United States to treat high-level waste (HLW) at the: Defense Waste Processing Facility, West Valley Demonstration Project, and to process the Hanford tank waste. The waste will initially be blended with glass-forming chemicals, which are primarily sand and boric acid. The resulting slurry is pumped to the melter for conversion to glass. The melter is a ceramic lined metal box that contains a molten glass pool heated by passing electric current through the glass. Molten glass from the melter is poured into canisters to cool and solidify. They are then sealed and decontaminated to form the final waste disposal package. Emissions generated in the melter from the vitrification process are treated by an off-gas system to remove radioactive contamination and destroy nitrogen oxides (NOx)

  17. Off-gas characteristics of defense waste vitrification using liquid-fed Joule-heated ceramic melters

    International Nuclear Information System (INIS)

    Goles, R.W.; Sevigny, G.J.

    1983-09-01

    Off-gas and effluent characterization studies have been established as part of a PNL Liquid-Fed Ceramic Melter development program supporting the Savannah River Laboratory Defense Waste Processing Facility (SRL-DWPF). The objectives of these studies were to characterize the gaseous and airborne emission properties of liquid-fed joule-heated melters as a function of melter operational parameters and feed composition. All areas of off-gas interest and concern including effluent characterization, emission control, flow rate behavior and corrosion effects have been studied using alkaline and formic-acid based feed compositions. In addition, the behavioral patterns of gaseous emissions, the characteristics of melter-generated aerosols and the nature and magnitude of melter effluent losses have been established under a variety of feeding conditions with and without the use of auxiliary plenum heaters. The results of these studies have shown that particulate emissions are responsible for most radiologically important melter effluent losses. Melter-generated gases have been found to be potentially flammable as well as corrosive. Hydrogen and carbon monoxide present the greatest flammability hazard of the combustibles produced. Melter emissions of acidic volatile compounds of sulfur and the halogens have been responsible for extensive corrosion observed in melter plenums and in associated off-gas lines and processing equipment. The use of auxiliary plenum heating has had little effect upon melter off-gas characteristics other than reducing the concentrations of combustibles

  18. Technical Exchange on Improved Design and Performance of High Level Waste Melters - Final Report

    Energy Technology Data Exchange (ETDEWEB)

    SK Sundaram; ML Elliott; D Bickford

    1999-11-19

    SIA Radon is responsible for management of low- and intermediate-level radioactive waste (LILW) produced in Central Russia. In cooperation with Minatom organizations Radon carries out R and D programs on treatment of simulated high level waste (HLW) as well. Radon scientists deal with a study of materials for LILW, HLW, and Nuclear Power Plants (NPP) wastes immobilization, and development and testing of processes and technologies for waste treatment and disposal. Radon is mostly experienced in LILW vitrification. This experience can be carried over to HLW vitrification especially in field of melting systems. The melter chosen as a basic unit for the vitrification plant is a cold crucible. Later on Radon experience in LILW vitrification as well as our results on simulated HLW vitrification are briefly described.

  19. Technical Exchange on Improved Design and Performance of High Level Waste Melters - Final Report

    International Nuclear Information System (INIS)

    Sundaram, S.K.; Elliott, M.L.; Bickford, D.

    1999-01-01

    SIA Radon is responsible for management of low- and intermediate-level radioactive waste (LILW) produced in Central Russia. In cooperation with Minatom organizations Radon carries out R and D programs on treatment of simulated high level waste (HLW) as well. Radon scientists deal with a study of materials for LILW, HLW, and Nuclear Power Plants (NPP) wastes immobilization, and development and testing of processes and technologies for waste treatment and disposal. Radon is mostly experienced in LILW vitrification. This experience can be carried over to HLW vitrification especially in field of melting systems. The melter chosen as a basic unit for the vitrification plant is a cold crucible. Later on Radon experience in LILW vitrification as well as our results on simulated HLW vitrification are briefly described

  20. Vectra GSI, Inc. low-level waste melter testing Phase 1 test report

    Energy Technology Data Exchange (ETDEWEB)

    Stegen, G.E.; Wilson, C.N.

    1996-02-21

    A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Vectra GSI, Inc. was one of seven vendors selected for Phase 1 of the melter demonstration tests using simulated LLW that were completed during fiscal year 1995. The attached report prepared by Vectra GSI, Inc. describes results of melter testing using slurry feed and dried feeds. Results of feed drying and prereaction tests using a fluid bed calciner and rotary dryer also are described.

  1. Vectra GSI, Inc. low-level waste melter testing Phase 1 test report

    International Nuclear Information System (INIS)

    Stegen, G.E.; Wilson, C.N.

    1996-01-01

    A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Vectra GSI, Inc. was one of seven vendors selected for Phase 1 of the melter demonstration tests using simulated LLW that were completed during fiscal year 1995. The attached report prepared by Vectra GSI, Inc. describes results of melter testing using slurry feed and dried feeds. Results of feed drying and prereaction tests using a fluid bed calciner and rotary dryer also are described

  2. MELT RATE ENHANCEMENT FOR HIGH ALUMINUM HLW (HIGH LEVEL WASTE) GLASS FORMULATION FINAL REPORT 08R1360-1

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; MATLACK KS; KOT W; PEGG IL; JOSEPH I; BARDAKCI T; GAN H; GONG W; CHAUDHURI M

    2010-01-04

    This report describes the development and testing of new glass formulations for high aluminum waste streams that achieve high waste loadings while maintaining high processing rates. The testing was based on the compositions of Hanford High Level Waste (HLW) with limiting concentrations of aluminum specified by the Office of River Protection (ORP). The testing identified glass formulations that optimize waste loading and waste processing rate while meeting all processing and product quality requirements. The work included preparation and characterization of crucible melts and small scale melt rate screening tests. The results were used to select compositions for subsequent testing in a DuraMelter 100 (DM100) system. These tests were used to determine processing rates for the selected formulations as well as to examine the effects of increased glass processing temperature, and the form of aluminum in the waste simulant. Finally, one of the formulations was selected for large-scale confirmatory testing on the HLW Pilot Melter (DM1200), which is a one third scale prototype of the Hanford Tank Waste Treatment and Immobilization Plant (WTP) HLW melter and off-gas treatment system. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for Department of Energy (DOE) to increase waste loading and processing rates for high-iron HLW waste streams as well as previous tests conducted for ORP on the same high-aluminum waste composition used in the present work and other Hanford HLW compositions. The scope of this study was outlined in a Test Plan that was prepared in response to an ORP-supplied statement of work. It is currently estimated that the number of HLW canisters to be produced in the WTP is about 13,500 (equivalent to 40,500 MT glass). This estimate is based upon the inventory of the tank wastes, the anticipated performance of the sludge treatment processes, and current understanding of the capability of the borosilicate glass waste form

  3. MELT RATE ENHANCEMENT FOR HIGH ALUMINUM HLW (HIGH LEVEL WASTE) GLASS FORMULATION. FINAL REPORT 08R1360-1

    International Nuclear Information System (INIS)

    Kruger, A.A.; Matlack, K.S.; Kot, W.; Pegg, I.L.; Joseph, I.; Bardakci, T.; Gan, H.; Gong, W.; Chaudhuri, M.

    2010-01-01

    This report describes the development and testing of new glass formulations for high aluminum waste streams that achieve high waste loadings while maintaining high processing rates. The testing was based on the compositions of Hanford High Level Waste (HLW) with limiting concentrations of aluminum specified by the Office of River Protection (ORP). The testing identified glass formulations that optimize waste loading and waste processing rate while meeting all processing and product quality requirements. The work included preparation and characterization of crucible melts and small scale melt rate screening tests. The results were used to select compositions for subsequent testing in a DuraMelter 100 (DM100) system. These tests were used to determine processing rates for the selected formulations as well as to examine the effects of increased glass processing temperature, and the form of aluminum in the waste simulant. Finally, one of the formulations was selected for large-scale confirmatory testing on the HLW Pilot Melter (DM1200), which is a one third scale prototype of the Hanford Tank Waste Treatment and Immobilization Plant (WTP) HLW melter and off-gas treatment system. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for Department of Energy (DOE) to increase waste loading and processing rates for high-iron HLW waste streams as well as previous tests conducted for ORP on the same high-aluminum waste composition used in the present work and other Hanford HLW compositions. The scope of this study was outlined in a Test Plan that was prepared in response to an ORP-supplied statement of work. It is currently estimated that the number of HLW canisters to be produced in the WTP is about 13,500 (equivalent to 40,500 MT glass). This estimate is based upon the inventory of the tank wastes, the anticipated performance of the sludge treatment processes, and current understanding of the capability of the borosilicate glass waste form

  4. Lid heater for glass melter

    International Nuclear Information System (INIS)

    Phillips, T.D.

    1993-01-01

    A glass melter having a lid electrode for heating the glass melt radiantly. The electrode comprises a series of INCONEL 690 tubes running above the melt across the melter interior and through the melter walls and having nickel cores inside the tubes beginning where the tubes leave the melter interior and nickel connectors to connect the tubes electrically in series. An applied voltage causes the tubes to generate heat of electrical resistance for melting frit injected onto the melt. The cores limit heat generated as the current passes through the walls of the melter. Nickel bus connection to the electrical power supply minimizes heat transfer away from the melter that would occur if standard copper or water-cooled copper connections were used between the supply and the INCONEL 690 heating tubes. 3 figures

  5. Freeze and restart of the DWPF Scale Glass Melter

    International Nuclear Information System (INIS)

    Choi, A.S.

    1989-01-01

    After over two years of successful demonstration of many design and operating concepts of the DWPF Melter system, the last Scale Glass Melter campaign was initiated on 6/9/88 and consisted of two parts; (1) simulation of noble metal buildup and (2) freeze and subsequent restart of the melter under various scenarios. The objectives were to simulate a prolonged power loss to major heating elements and to examine the characteristics of transient melter operations during a startup with a limited supply of lid heat. Experimental results indicate that in case of a total power loss to the lower electrodes such as due to noble metal deposition, spinel crystals will begin to form in the SRL 165 composite waste glass pool in 24 hours. The total lid heater power required to initiate joule heating was the same as that during slurry-feeding. Results of a radiative heat transfer analysis in the plenum indicate that under the identical operating conditions, the startup capabilities of the SGM and the DWPF Melter are quite similar, despite a greater lid heater to melt surface area ratio in the DWPF Melter

  6. Advanced Mixed Waste Treatment Project melter system preliminary design technical review meeting

    International Nuclear Information System (INIS)

    Eddy, T.L.; Raivo, B.D.; Soelberg, N.R.; Wiersholm, O.

    1995-02-01

    The Idaho National Engineering Laboratory Advanced Mixed Waste Treatment Project sponsored a plasma are melter technical design review meeting to evaluate high-temperature melter system configurations for processing heterogeneous alpha-contaminated low-level radioactive waste (ALLW). Thermal processing experts representing Department of Energy contractors, the Environmental Protection Agency, and private sector companies participated in the review. The participants discussed issues and evaluated alternative configurations for three areas of the melter system design: plasma torch melters and graphite arc melters, offgas treatment options, and overall system configuration considerations. The Technical Advisory Committee for the review concluded that graphite arc melters are preferred over plasma torch melters for processing ALLW. Initiating involvement of stakeholders was considered essential at this stage of the design. For the offgas treatment system, the advisory committee raised the question whether to a use wet-dry or a dry-wet system. The committee recommended that the waste stream characterization, feed preparation, and the control system are essential design tasks for the high-temperature melter treatment system. The participants strongly recommended that a complete melter treatment system be assembled to conduct tests with nonradioactive surrogate waste material. A nonradioactive test bed would allow for inexpensive design and operational changes prior to assembling a system for radioactive waste treatment operations

  7. Advanced Mixed Waste Treatment Project melter system preliminary design technical review meeting

    Energy Technology Data Exchange (ETDEWEB)

    Eddy, T.L.; Raivo, B.D.; Soelberg, N.R.; Wiersholm, O.

    1995-02-01

    The Idaho National Engineering Laboratory Advanced Mixed Waste Treatment Project sponsored a plasma are melter technical design review meeting to evaluate high-temperature melter system configurations for processing heterogeneous alpha-contaminated low-level radioactive waste (ALLW). Thermal processing experts representing Department of Energy contractors, the Environmental Protection Agency, and private sector companies participated in the review. The participants discussed issues and evaluated alternative configurations for three areas of the melter system design: plasma torch melters and graphite arc melters, offgas treatment options, and overall system configuration considerations. The Technical Advisory Committee for the review concluded that graphite arc melters are preferred over plasma torch melters for processing ALLW. Initiating involvement of stakeholders was considered essential at this stage of the design. For the offgas treatment system, the advisory committee raised the question whether to a use wet-dry or a dry-wet system. The committee recommended that the waste stream characterization, feed preparation, and the control system are essential design tasks for the high-temperature melter treatment system. The participants strongly recommended that a complete melter treatment system be assembled to conduct tests with nonradioactive surrogate waste material. A nonradioactive test bed would allow for inexpensive design and operational changes prior to assembling a system for radioactive waste treatment operations.

  8. Literature Review: Assessment of DWPF Melter and Melter Off-gas System Lifetime

    Energy Technology Data Exchange (ETDEWEB)

    Reigel, M. [Savannah River Site (SRS), Aiken, SC (United States)

    2015-07-30

    Testing to date for the MOC for the Hanford Waste Treatment and Immobilization Plant (WTP) melters is being reviewed with the lessons learned from DWPF in mind and with consideration to the changes in the flowsheet/feed compositions that have occurred since the original testing was performed. This information will be presented in a separate technical report that identifies any potential gaps for WTP processing.

  9. Development Of Glass Matrices For HLW Radioactive Wastes

    International Nuclear Information System (INIS)

    Jantzen, C.

    2010-01-01

    Vitrification is currently the most widely used technology for the treatment of high level radioactive wastes (HLW) throughout the world. Most of the nations that have generated HLW are immobilizing in either borosilicate glass or phosphate glass. One of the primary reasons that glass has become the most widely used immobilization media is the relative simplicity of the vitrification process, e.g. melt waste plus glass forming frit additives and cast. A second reason that glass has become widely used for HLW is that the short range order (SRO) and medium range order (MRO) found in glass atomistically bonds the radionuclides and governs the melt properties such as viscosity, resistivity, sulphate solubility. The molecular structure of glass controls contaminant/radionuclide release by establishing the distribution of ion exchange sites, hydrolysis sites, and the access of water to those sites. The molecular structure is flexible and hence accounts for the flexibility of glass formulations to waste variability. Nuclear waste glasses melt between 1050-1150 C which minimizes the volatility of radioactive components such as Tc 99 , Cs 137 , and I 129 . Nuclear waste glasses have good long term stability including irradiation resistance. Process control models based on the molecular structure of glass have been mechanistically derived and have been demonstrated to be accurate enough to control the world's largest HLW Joule heated ceramic melter in the US since 1996 at 95% confidence.

  10. DEVELOPMENT OF GLASS MATRICES FOR HLW RADIOACTIVE WASTES

    Energy Technology Data Exchange (ETDEWEB)

    Jantzen, C.

    2010-03-18

    Vitrification is currently the most widely used technology for the treatment of high level radioactive wastes (HLW) throughout the world. Most of the nations that have generated HLW are immobilizing in either borosilicate glass or phosphate glass. One of the primary reasons that glass has become the most widely used immobilization media is the relative simplicity of the vitrification process, e.g. melt waste plus glass forming frit additives and cast. A second reason that glass has become widely used for HLW is that the short range order (SRO) and medium range order (MRO) found in glass atomistically bonds the radionuclides and governs the melt properties such as viscosity, resistivity, sulphate solubility. The molecular structure of glass controls contaminant/radionuclide release by establishing the distribution of ion exchange sites, hydrolysis sites, and the access of water to those sites. The molecular structure is flexible and hence accounts for the flexibility of glass formulations to waste variability. Nuclear waste glasses melt between 1050-1150 C which minimizes the volatility of radioactive components such as Tc{sup 99}, Cs{sup 137}, and I{sup 129}. Nuclear waste glasses have good long term stability including irradiation resistance. Process control models based on the molecular structure of glass have been mechanistically derived and have been demonstrated to be accurate enough to control the world's largest HLW Joule heated ceramic melter in the US since 1996 at 95% confidence.

  11. Predictive modeling of crystal accumulation in high-level waste glass melters processing radioactive waste

    Energy Technology Data Exchange (ETDEWEB)

    Matyáš, Josef; Gervasio, Vivianaluxa; Sannoh, Sulaiman E.; Kruger, Albert A.

    2017-11-01

    The effectiveness of HLW vitrification is limited by precipitation/accumulation of spinel crystals [(Fe, Ni, Mn, Zn)(Fe, Cr)2O4] in the glass discharge riser of Joule-heated ceramic melters during idling. These crystals do not affect glass durability; however, if accumulated in thick layer, they can clog the melter and prevent discharge of molten glass into canisters. To address this problem, an empirical model was developed that can predict thicknesses of accumulated layers as a function of glass composition. This model predicts well the accumulation of single crystals and/or small-scale agglomerates, but, excessive agglomeration observed in high-Ni-Fe glass resulted in an under-prediction of accumulated layers, which gradually worsen over time as an increased number of agglomerates formed. Accumulation rate of ~53.8 ± 3.7 µm/h determined for this glass will result in ~26 mm thick layer in 20 days of melter idling.

  12. Advanced waste form and Melter development for treatment of troublesome high-level wastes

    Energy Technology Data Exchange (ETDEWEB)

    Marra, James [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Kim, Dong -Sang [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Maio, Vincent [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2015-10-01

    A number of waste components in US defense high level radioactive wastes (HLW) have proven challenging for current Joule heated ceramic melter (JHCM) operations and have limited the ability to increase waste loadings beyond already realized levels. Many of these “troublesome" waste species cause crystallization in the glass melt that can negatively impact product quality or have a deleterious effect on melter processing. Recent efforts at US Department of Energy laboratories have focused on understanding crystallization behavior within HLW glass melts and investigating approaches to mitigate the impacts of crystallization so that increases in waste loading can be realized. Advanced glass formulations have been developed to highlight the unique benefits of next-generation melter technologies such as the Cold Crucible Induction Melter (CCIM). Crystal-tolerant HLW glasses have been investigated to allow sparingly soluble components such as chromium to crystallize in the melter but pass out of the melter before accumulating.The Hanford site AZ-101 tank waste composition represents a waste group that is waste loading limited primarily due to high concentrations of Fe2O3 (also with high Al2O3 concentrations). Systematic glass formulation development utilizing slightly higher process temperatures and higher tolerance to spinel crystals demonstrated that an increase in waste loading of more than 20% could be achieved for this waste composition, and by extension higher loadings for wastes in the same group. An extended duration CCIM melter test was conducted on an AZ-101 waste simulant using the CCIM platform at the Idaho National Laboratory (INL). The melter was continually operated for approximately 80 hours demonstrating that the AZ-101 high waste loading glass composition could be readily processed using the CCIM technology. The resulting glass was close to the targeted composition and exhibited excellent durability in both

  13. Final Report - Crystal Settling, Redox, and High Temperature Properties of ORP HLW and LAW Glasses, VSL-09R1510-1, Rev. 0, dated 6/18/09

    Energy Technology Data Exchange (ETDEWEB)

    Kruger, Albert A.; Wang, C.; Gan, H.; Pegg, I. L.; Chaudhuri, M.; Kot, W.; Feng, Z.; Viragh, C.; McKeown, D. A.; Joseph, I.; Muller, I. S.; Cecil, R.; Zhao, W.

    2013-11-13

    The radioactive tank waste treatment programs at the U. S. Department of Energy (DOE) have featured joule heated ceramic melter technology for the vitrification of high level waste (HLW). The Hanford Tank Waste Treatment and Immobilization Plant (WTP) employs this same basic technology not only for the vitrification of HLW streams but also for the vitrification of Low Activity Waste (LAW) streams. Because of the much greater throughput rates required of the WTP as compared to the vitrification facilities at the West Valley Demonstration Project (WVDP) or the Defense Waste Processing Facility (DWPF), the WTP employs advanced joule heated melters with forced mixing of the glass pool (bubblers) to improve heat and mass transport and increase melting rates. However, for both HLW and LAW treatment, the ability to increase waste loadings offers the potential to significantly reduce the amount of glass that must be produced and disposed and, therefore, the overall project costs. This report presents the results from a study to investigate several glass property issues related to WTP HLW and LAW vitrification: crystal formation and settling in selected HLW glasses; redox behavior of vanadium and chromium in selected LAW glasses; and key high temperature thermal properties of representative HLW and LAW glasses. The work was conducted according to Test Plans that were prepared for the HLW and LAW scope, respectively. One part of this work thus addresses some of the possible detrimental effects due to considerably higher crystal content in waste glass melts and, in particular, the impact of high crystal contents on the flow property of the glass melt and the settling rate of representative crystalline phases in an environment similar to that of an idling glass melter. Characterization of vanadium redox shifts in representative WTP LAW glasses is the second focal point of this work. The third part of this work focused on key high temperature thermal properties of

  14. Remote Fiber Laser Cutting System for Dismantling Glass Melter - 13071

    Energy Technology Data Exchange (ETDEWEB)

    Mitsui, Takashi; Miura, Noriaki [IHI Corporation, 1 Shin-Nakahara-cho, Isogo-ku, Yokohama, Kanagawa (Japan); Oowaki, Katsura; Kawaguchi, Isao [IHI Inspection and Instrumentation Co., Ltd, 1 Shin-Nakahara-cho, Isogo-ku, Yokohama, Kanagawa (Japan); Miura, Yasuhiko; Ino, Tooru [Japan Nuclear Fuel Limited, 4-108, Aza Okitsuke, Oaza Obuchi, Rokkasho-Mura, Kamikita-gun, Aomori (Japan)

    2013-07-01

    Since 2008, the equipment for dismantling the used glass melter has been developed in High-level Liquid Waste (HLW) Vitrification Facility in the Japanese Rokkasho Reprocessing Plant (RRP). Due to the high radioactivity of the glass melter, the equipment requires a fully-remote operation in the vitrification cell. The remote fiber laser cutting system was adopted as one of the major pieces of equipment. An output power of fiber laser is typically higher than other types of laser and so can provide high-cutting performance. The fiber laser can cut thick stainless steel and Inconel, which are parts of the glass melter such as casings, electrodes and nozzles. As a result, it can make the whole of the dismantling work efficiently done for a shorter period. Various conditions of the cutting test have been evaluated in the process of developing the remote fiber cutting system. In addition, the expected remote operations of the power manipulator with the laser torch have been fully verified and optimized using 3D simulations. (authors)

  15. Preliminary Analysis of Species Partitioning in the DWPF Melter

    Energy Technology Data Exchange (ETDEWEB)

    Choi, A. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Kesterson, M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Johnson, F. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); McCabe, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-07-15

    The work described in this report is preliminary in nature since its goal was to demonstrate the feasibility of estimating the off-gas entrainment rates from the Defense Waste Processing Facility (DWPF) melter based on a simple mass balance using measured feed and glass pour stream compositions and timeaveraged melter operating data over the duration of one canister-filling cycle. The only case considered in this study involved the SB6 pour stream sample taken while Canister #3472 was being filled over a 20-hour period on 12/20/2010, approximately three months after the bubblers were installed. The analytical results for that pour stream sample provided the necessary glass composition data for the mass balance calculations. To estimate the “matching” feed composition, which is not necessarily the same as that of the Melter Feed Tank (MFT) batch being fed at the time of pour stream sampling, a mixing model was developed involving three preceding MFT batches as well as the one being fed at that time based on the assumption of perfect mixing in the glass pool but with an induction period to account for the process delays involved in the calcination/fusion step in the cold cap and the melter turnover.

  16. Technetium Chemistry in HLW

    International Nuclear Information System (INIS)

    Hess, Nancy J.; Felmy, Andrew R.; Rosso, Kevin M.; Xia Yuanxian

    2005-01-01

    Tc contamination is found within the DOE complex at those sites whose mission involved extraction of plutonium from irradiated uranium fuel or isotopic enrichment of uranium. At the Hanford Site, chemical separations and extraction processes generated large amounts of high level and transuranic wastes that are currently stored in underground tanks. The waste from these extraction processes is currently stored in underground High Level Waste (HLW) tanks. However, the chemistry of the HLW in any given tank is greatly complicated by repeated efforts to reduce volume and recover isotopes. These processes ultimately resulted in mixing of waste streams from different processes. As a result, the chemistry and the fate of Tc in HLW tanks are not well understood. This lack of understanding has been made evident in the failed efforts to leach Tc from sludge and to remove Tc from supernatants prior to immobilization. Although recent interest in Tc chemistry has shifted from pretreatment chemistry to waste residuals, both needs are served by a fundamental understanding of Tc chemistry

  17. Induction melter apparatus

    Science.gov (United States)

    Roach, Jay A [Idaho Falls, ID; Richardson, John G [Idaho Falls, ID; Raivo, Brian D [Idaho Falls, ID; Soelberg, Nicholas R [Idaho Falls, ID

    2008-06-17

    Apparatus and methods of operation are provided for a cold-crucible-induction melter for vitrifying waste wherein a single induction power supply may be used to effect a selected thermal distribution by independently energizing at least two inductors. Also, a bottom drain assembly may be heated by an inductor and may include an electrically resistive heater. The bottom drain assembly may be cooled to solidify molten material passing therethrough to prevent discharge of molten material therefrom. Configurations are provided wherein the induction flux skin depth substantially corresponds with the central longitudinal axis of the crucible. Further, the drain tube may be positioned within the induction flux skin depth in relation to material within the crucible or may be substantially aligned with a direction of flow of molten material within the crucible. An improved head design including four shells forming thermal radiation shields and at least two gas-cooled plenums is also disclosed.

  18. History of the small cylindrical melter

    International Nuclear Information System (INIS)

    Allen, T.L.; Iverson, D.C.; Plodinec, M.J.

    1985-08-01

    The small cylindrical melter (SCM) was designed to provide engineering data useful for operation and design of full-scale glass melters for vitrification of high-level radioactive waste. This melter was part of the research and development program for the Defense Waste Processing Facility (DWPF) at the Savannah River Plant (SRP). Extensive corrosion testing of melter materials of construction (Monofrax K3, Inconel 690), simulated radioactive waste glass characterization, and melter component development were conducted in support of the DWPF full-scale melter design. 66 figs., 14 tabs

  19. Minimum TI4085D interlock setpoint at 1.0 GPM sludge-only feed rate and 14,000 ppm TOC

    International Nuclear Information System (INIS)

    Choi, A.S.

    1996-01-01

    DWPF-Engineering requested that SRTC determine the minimum indicated melter vapor space temperature that must be maintained in order to minimize the potential for off-gas flammability during a steady sludge-only feeding operation at 1.0 GPM containing 14,000 ppm total organic carbon. The detailed scope of this request is described in the technical task request, HLW-DWPF-TTR-960092 (DWPT Activity No. DWPT-96-0065). In response to this request, a dynamic simulation study was conducted in which the concentration of flammable gases was tracked throughout the course of a simulated 3X off-gas surge using the melter off-gas (MOG) dynamics model. The results of simulation showed that as long as the melter vapor space temperature as indicated on TI4085D is kept at 570 degrees C or higher, the peak concentration of combustible gases in the melter off-gas system is not likely to exceed 60 percent of the lower flammability limit (LFL). The minimum TI4085D of 570 degrees C is valid only when the air purges to FIC3221A and FIC3221B are maintained at or above 850 and 250 lb/hr, respectively. All the key bases and assumptions along with the input data used in the simulation are described in the attached E-7 calculation note

  20. Small-Scale High Temperature Melter-1 (SSHTM-1) Data Package. Appendix B

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-03-01

    This appendix provides the data for Alternate HTM Flowsheet 2 (Glycolic Acid) melter feed preparation activities in both the laboratory- and small-scale testing. The first section provides an outline of this appendix. The melter feed preparation data are presented in the next two main sections, laboratory melter feed preparation data and small-scale melter feed preparation data. Section 3.0 provides the laboratory data which is discussed in the main body of the Small-Scale High Temperature-1 (SSHTM-1) Data Package, milestone C95-02.02Y. Section 3.1 gives the flowsheet in outline form as used in the laboratory-scale tests. This section also includes the ``Laboratory Melter Feed Preparation Activity Log`` which gives A chronological account of the test in terms of time, temperature, slurry pH, and specific observations about slurry appearance, acid addition rates, and samples taken. The ``Laboratory Melter Feed Preparation Activity Log`` provides a road map to the reader by which all the activity and data from the laboratory can be easily accessed. A summary of analytical data is presented next, section 3.2, which covers starting materials and progresses to the analysis of the melter feed. The next section, 3.3, characterizes the off-gas generation that occurs during the slurry processing. The following section, 3.4, provides the rheology data gathered including gram waste oxide loading information for the various slurries tested. The final section, 3.5, includes data from standard crucible redox testing. Section 4.0 provides the small-scale data in parallel form to section 3.0. Section 5.0 concludes with the references for this appendix.

  1. Nuclear waste glass melter design including the power and control systems

    International Nuclear Information System (INIS)

    Chapman, C.C.

    1982-01-01

    An energy balance of a joule-heated nuclear waste glass melter is used to discuss the problems in the design of the melter geometry and in the specifications of the power and control systems. The relationships between geometry, electrode current density, production rate, load voltage, and load power are presented graphically. The influence of liquid feeding on the surface of the glass and the variability of nuclear waste glass on the design and control during operation is discussed. 10 refs

  2. LFCM [liquid-fed ceramic melter] vitrification technology: Quarterly progress report, January--March 1987

    International Nuclear Information System (INIS)

    Brouns, R. A.; Allen, C. R.; Powell, J. A.

    1988-05-01

    This report is compiled by the Nuclear Waste Treatment Program and the Hanford Waste Vitrification Program at Pacific Northwest Laboratory to describe the progress in developing, testing, applying and documenting liquid-fed ceramic melter vitrification technology. Progress in the following technical subject areas during the second quarter of FY 1987 is discussed: melting process chemistry and glass development, feed preparation and transfer systems, melter systems, canister filling and handling systems, and process/product modeling. 23 refs., 14 figs., 10 tabs

  3. U.S. Bureau of Mines, Phase 1 Hanford low-level waste melter tests. Final report

    International Nuclear Information System (INIS)

    Eaton, W.C.; Oden, L.L.; O'Connor, W.K.

    1995-11-01

    A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Phase 1 of the melter demonstration tests using simulated LLW was completed during fiscal year 1995. This document is the melter offgas report on testing performed by the U.S. Department of the Interior, Bureau of Mines, Albany Research Center in Albany, Oregon. The Bureau of Mines (one of the seven vendors selected) was chosen to demonstrate carbon electrode melter technology (also called carbon arc or electric arc) under WHC Subcontract number MMI-SVV-384216. The report contains description of the tests, observation, test data and some analysis of the data as it pertains to application of this technology for LLW vitrification. Testing consisted of melter feed preparation and three melter tests, the first of which was to fulfill the requirements of the statement of work (WHC-SD-EM-RD-044), and the second and third were to address issues identified during the first test. The document also contains summaries of the melter offgas report issued as a separate document U.S. Bureau of Mines, Phase 1 Hanford Low-Level Waste Melter Tests: Melter Offgas Report (WHC-SD-WM-VI-032)

  4. U.S. Bureau of Mines, Phase 1 Hanford low-level waste melter tests. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Eaton, W.C. [Westinghouse Hanford Co., Richland, WA (United States); Oden, L.L.; O`Connor, W.K. [Bureau of Mines, Albany, OR (United States). Albany Research Center

    1995-11-01

    A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Phase 1 of the melter demonstration tests using simulated LLW was completed during fiscal year 1995. This document is the melter offgas report on testing performed by the U.S. Department of the Interior, Bureau of Mines, Albany Research Center in Albany, Oregon. The Bureau of Mines (one of the seven vendors selected) was chosen to demonstrate carbon electrode melter technology (also called carbon arc or electric arc) under WHC Subcontract number MMI-SVV-384216. The report contains description of the tests, observation, test data and some analysis of the data as it pertains to application of this technology for LLW vitrification. Testing consisted of melter feed preparation and three melter tests, the first of which was to fulfill the requirements of the statement of work (WHC-SD-EM-RD-044), and the second and third were to address issues identified during the first test. The document also contains summaries of the melter offgas report issued as a separate document U.S. Bureau of Mines, Phase 1 Hanford Low-Level Waste Melter Tests: Melter Offgas Report (WHC-SD-WM-VI-032).

  5. COMSOL Multiphysics Model for HLW Canister Filling

    Energy Technology Data Exchange (ETDEWEB)

    Kesterson, M. R. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2016-04-11

    The U.S. Department of Energy (DOE) is building a Tank Waste Treatment and Immobilization Plant (WTP) at the Hanford Site in Washington to remediate 55 million gallons of radioactive waste that is being temporarily stored in 177 underground tanks. Efforts are being made to increase the loading of Hanford tank wastes in glass while meeting melter lifetime expectancies and process, regulatory, and product quality requirements. Wastes containing high concentrations of Al2O3 and Na2O can contribute to nepheline (generally NaAlSiO4) crystallization, which can sharply reduce the chemical durability of high level waste (HLW) glass. Nepheline crystallization can occur during slow cooling of the glass within the stainless steel canister. The purpose of this work was to develop a model that can be used to predict temperatures of the glass in a WTP HLW canister during filling and cooling. The intent of the model is to support scoping work in the laboratory. It is not intended to provide precise predictions of temperature profiles, but rather to provide a simplified representation of glass cooling profiles within a full scale, WTP HLW canister under various glass pouring rates. These data will be used to support laboratory studies for an improved understanding of the mechanisms of nepheline crystallization. The model was created using COMSOL Multiphysics, a commercially available software. The model results were compared to available experimental data, TRR-PLT-080, and were found to yield sufficient results for the scoping nature of the study. The simulated temperatures were within 60 ºC for the centerline, 0.0762m (3 inch) from centerline, and 0.2286m (9 inch) from centerline thermocouples once the thermocouples were covered with glass. The temperature difference between the experimental and simulated values reduced to 40 ºC, 4 hours after the thermocouple was covered, and down to 20 ºC, 6 hours after the thermocouple was covered

  6. Generalized Test Plan for the Vitrification of Simulated High-Level -Waste Calcine in the Idaho National Laboratory's Bench -Scale Cold Crucible Induction Melter

    International Nuclear Information System (INIS)

    Maio, Vince

    2011-01-01

    This Preliminary Idaho National Laboratory (INL) Test Plan outlines the chronological steps required to initially evaluate the validity of vitrifying INL surrogate (cold) High-Level-Waste (HLW) solid particulate calcine in INL's Cold Crucible Induction Melter (CCIM). Its documentation and publication satisfies interim milestone WP-413-INL-01 of the DOE-EM (via the Office of River Protection) sponsored work package, WP 4.1.3, entitled 'Improved Vitrification' The primary goal of the proposed CCIM testing is to initiate efforts to identify an efficient and effective back-up and risk adverse technology for treating the actual HLW calcine stored at the INL. The calcine's treatment must be completed by 2035 as dictated by a State of Idaho Consent Order. A final report on this surrogate/calcine test in the CCIM will be issued in May 2012-pending next fiscal year funding In particular the plan provides; (1) distinct test objectives, (2) a description of the purpose and scope of planned university contracted pre-screening tests required to optimize the CCIM glass/surrogate calcine formulation, (3) a listing of necessary CCIM equipment modifications and corresponding work control document changes necessary to feed a solid particulate to the CCIM, (4) a description of the class of calcine that will be represented by the surrogate, and (5) a tentative tabulation of the anticipated CCIM testing conditions, testing parameters, sampling requirements and analytical tests. Key FY -11 milestones associated with this CCIM testing effort are also provided. The CCIM test run is scheduled to be conducted in February of 2012 and will involve testing with a surrogate HLW calcine representative of only 13% of the 4,000 m3 of 'hot' calcine residing in 6 INL Bin Sets. The remaining classes of calcine will have to be eventually tested in the CCIM if an operational scale CCIM is to be a feasible option for the actual INL HLW calcine. This remaining calcine's make-up is HLW containing

  7. Compilation of information on melter modeling

    International Nuclear Information System (INIS)

    Eyler, L.L.

    1996-03-01

    The objective of the task described in this report is to compile information on modeling capabilities for the High-Temperature Melter and the Cold Crucible Melter and issue a modeling capabilities letter report summarizing existing modeling capabilities. The report is to include strategy recommendations for future modeling efforts to support the High Level Waste (BLW) melter development

  8. Noble metals-compatible melter features development Phase 1: Establishing functional and design criteria and design concepts

    International Nuclear Information System (INIS)

    Elmore, M.R.; Siemens, D.H.; Chapman, C.C.

    1996-03-01

    Premature failures have occurred in melters at Japan's Tokai Mockup Facility and at the Federal Republic of Germany (FRG) PAMELA plant during processing of feeds with high levels of noble metals. Melter failure was due to the accumulation of an electrically conductive, noble metals-containing precipitates in the glass, that then resulted in short circuiting of the electrodes. A comparison was made of the anticipated Hanford Waste Vitrification Plant (HWVP) feed with the feeds processed in the FRG and Japanese melters. The evaluation showed that comparable levels of noble metals and other potential precipitate-forming components (e.g. Cr/Fe/Ni-spinels) exist in the HWVP feed. As a result, the HWVP project made a decision to modify the present reference melter design to include features to prevent the precipitation and accumulation or otherwise accommodate precipitated phases on a routine basis without loss of production capacity

  9. Integrated DWPF Melter System (IDMS) campaign report: The first two noble metals operations

    International Nuclear Information System (INIS)

    Hutson, N.D.; Zamecnik, J.R.; Smith, M.E.; Miller, D.H.; Ritter, J.A.

    1991-01-01

    The Integrated DWPF Melter System (IDMS) is designed and constructed to provide an engineering-scale representation of the DWPF melter and its associated feed preparation and off-gas systems. The facility is the first pilot-scale melter system capable of processing mercury, and flowsheet levels of halides and noble metals. In order to characterize the processing of noble metals (Pd, Rh, Ru, and Ag) on a large scale, the IDMS will be operated batchstyle for at least nine feed preparation cycles. The first two of these operations are complete. The major observation to date occurred during the second run when significant amounts of hydrogen were evolved during the feed preparation cycle. The runs were conducted between June 7, 1990 and March 8, 1991. This time period included nearly six months of ''fix-up'' time when forced air purges were installed on the SRAT MFT and other feed preparation vessels to allow continued noble metals experimentation

  10. Americium/Curium Melter 2A Pilot Tests

    International Nuclear Information System (INIS)

    Smith, M.E.; Fellinger, A.P.; Jones, T.M.; Miller, C.B.; Miller, D.H.; Snyder, T.K.; Stone, M.E.; Witt, D.C.

    1998-05-01

    Isotopes of americium (Am) and curium (Cm) were produced in the past at the Savannah River Site (SRS) for research, medical, and radiological applications. These highly radioactive and valuable isotopes have been stored in an SRS reprocessing facility for a number of years. Vitrification of this solution will allow the material to be more safely stored until it is transported to the DOE Oak Ridge Reservation for use in research and medical applications. To this end, the Am/Cm Melter 2A pilot system, a full-scale non- radioactive pilot plant of the system to be installed at the reprocessing facility, was designed, constructed and tested. The full- scale pilot system has a frit and aqueous feed delivery system, a dual zone bushing melter, and an off-gas treatment system. The main items which were tested included the dual zone bushing melter, the drain tube with dual heating and cooling zones, glass compositions, and the off-gas system which used for the first time a film cooler/lower melter plenum. Most of the process and equipment were proven to function properly, but several problems were found which will need further work. A system description and a discussion of test results will be given

  11. HLW Disposal System Development

    Energy Technology Data Exchange (ETDEWEB)

    Choi, J. W.; Choi, H. J.; Lee, J. Y. (and others)

    2007-06-15

    A KRS is suggested through design requirement analysis of the buffer and the canister which are the constituent of disposal system engineered barrier and HLW management plans are proposed. In the aspect of radionuclide retention capacity, the thickness of the buffer is determined 0.5m, the shape to be disc and ring and the dry density to be 1.6 g/cm{sup 3}. The maximum temperature of the buffer is below 100 .deg. which meets the design requirement. And bentonite blocks with 5 wt% of graphite showed more than 1.0 W/mK of thermal conductivity without the addition of sand. The result of the thermal analysis for proposed double-layered buffer shows that decrease of 7 .deg. C in maximum temperature of the buffer. For the disposal canister, the copper for the outer shell material and cast iron for the inner structure material is recommended considering the results analyzed in terms of performance of the canisters and manufacturability and the geochemical properties of deep groundwater sampled from the research area with granite, salt water intrusion, and the heavy weight of the canister. The results of safety analysis for the canister shows that the criticality for the normal case including uncertainty is the value of 0.816 which meets subcritical condition. Considering nation's 'Basic Plan for Electric Power Demand and Supply' and based on the scenario of disposing CANDU spent fuels in the first phase, the disposal system that the repository will be excavated in eight phases with the construction of the Underground Research Laboratory (URL) beginning in 2020 and commissioning in 2040 until the closure of the repository is proposed. Since there is close correlation between domestic HLW management plans and front-end/back-end fuel cycle plans causing such a great sensitivity of international environment factor, items related to assuring the non-proliferation and observing the international standard are showed to be the influential factor and acceptability

  12. HLW immobilization in glass

    International Nuclear Information System (INIS)

    Leroy, P.; Jacquet-Francillon, N.; Runge, S.

    1992-01-01

    The immobilization of High Level Waste in glass in France is a long history which started as early as in the 1950's. More than 30 years of Research and Development have been invested in that field. Two industrial facilities are operating (AVM and R7) and a third one (T7), under cold testing, is planned to start active operation in the mid-92. While vitrification has been demonstrated to be an industrially mastered process, the question of the quality of the final waste product, i.e. the HLW glass, must be addressed. The scope of the present paper is to focus on the latter point from both standpoints of the R and D and of the industrial reality

  13. Safety of HLW shipments

    International Nuclear Information System (INIS)

    1998-01-01

    The third shipment back to Japan of vitrified high-level radioactive waste (HLW) produced through reprocessing in France is scheduled to take place in early 1998. A consignment last March drew protest from interest groups and countries along the shipping route. Requirements governing the shipment of cargoes of this type and concerns raised by Greenpeace that were assessed by an international expert group, were examined in a previous article. A further report prepared on behalf of Greenpeace Pacific has been released. The paper: Transportation accident of a ship carrying vitrified high-level radioactive waste, Part 1 Impact on the Federated States of Micronesia by Resnikoff and Champion, is dated 31 July 1997. A considerable section of the report is given over to discussion of the economic situation of the Federated Statess of Micronesia, and lifestyle and dietary factors which would influence radiation doses arising from a release. It postulates a worst case accident scenario of a collision between the HLW transport ship and an oil tanker 1 km off Pohnpei with the wind in precisely the direction to result in maximum population exposure, and attempts to assess the consequences. In summary, the report postulates accident and exposure scenarios which are conceivable but not credible. It combines a series of worst case scenarios and attempts to evaluate the consequences. Both the combined scenario and consequences have probabilities of occurrence which are negligible. The shipment carried by the 'Pacific Swan' left Cherbourgon 21 January 1998 and comprised 30 tonnes of reprocessed vitrified waste in 60 stainless steel canisters loaded into three shipping casks. (author)

  14. RECENT PROCESS IMPROVEMENTS TO INCREASE HLW THROUGHPUT AT THE DWPF

    International Nuclear Information System (INIS)

    Herman, C

    2007-01-01

    The Savannah River Site's (SRS) Defense Waste Processing Facility (DWPF), the world's largest operating high level waste (HLW) vitrification plant, began stabilizing about 35 million gallons of SRS liquid radioactive waste by-product in 1996. The DWPF has since filled over 2000 canisters with about 4000 pounds of radioactive glass in each canister. In the past few years there have been several process and equipment improvements at the DWPF to increase the rate at which the waste can be stabilized. These improvements have either directly increased waste processing rates or have desensitized the process and therefore minimized process upsets and thus downtime. These improvements, which include glass former optimization, increased waste loading of the glass, the melter heated bellows liner, and glass surge protection software, will be discussed in this paper

  15. Final Report - Management of High Sulfur HLW, VSL-13R2920-1, Rev. 0, dated 10/31/2013

    Energy Technology Data Exchange (ETDEWEB)

    Kruger, Albert A.; Gan, H.; Pegg, I. L.; Feng, Z.; Gan, H; Joseph, I.; Matlack, K. S.

    2013-11-13

    The present report describes results from a series of small-scale crucible tests to determine the extent of corrosion associated with sulfur containing HLW glasses and to develop a glass composition for a sulfur-rich HLW waste stream, which was then subjected to small-scale melter testing to determine the maximum acceptable sulfate loadings. In the present work, a new glass formulation was developed and tested for a projected Hanford HLW composition with sulfate concentrations high enough to limit waste loading. Testing was then performed on the DM10 melter system at successively higher waste loadings to determine the maximum waste loading without the formation of a separate sulfate salt phase. Small scale corrosion testing was also conducted using the glass developed in the present work, the glass developed in the initial phase of this work [26], and a high iron composition, all at maximum sulfur concentrations determined from melter testing, in order to assess the extent of Inconel 690 and MA758 corrosion at elevated sulfate contents.

  16. Melter Disposal Strategic Planning Document

    Energy Technology Data Exchange (ETDEWEB)

    BURBANK, D.A.

    2000-09-25

    This document describes the proposed strategy for disposal of spent and failed melters from the tank waste treatment plant to be built by the Office of River Protection at the Hanford site in Washington. It describes program management activities, disposal and transportation systems, leachate management, permitting, and safety authorization basis approvals needed to execute the strategy.

  17. FEASIBILITY EVALUATION AND RETROFIT PLAN FOR COLD CRUCIBLE INDUCTION MELTER DEPLOYMENT IN THE DEFENSE WASTE PROCESSING FACILITY AT SAVANNAH RIVER SITE 8118

    International Nuclear Information System (INIS)

    Barnes, A; Dan Iverson, D; Brannen Adkins, B

    2008-01-01

    increase heat transfer to the slurry fed High Level Waste (HLW) sludge, the CCIM may be equipped with bubblers and/or water cooled mechanical agitators. The DWPF could benefit from use of CCIM technology, especially in light of our latest projections of waste volume to be vitrified. Increased waste loading and increased throughput could result in substantial life cycle cost reduction. In order to significantly surpass the waste throughput capability of the currently installed JHM, it may be necessary to install two 950 mm CCIMs in the DWPF Melt Cell. A cursory evaluation of system design requirements and modifications to the facility that may be required to support installation and operation of two 950 mm CCIMs was performed. Based on this evaluation, it appears technically feasible to position two CCIMs in the Melt Cell of the DWPF within the existing footprint of the current melter. Interfaces with support systems and controls including Melter Feed, Power, Melter Cooling Water, Melter Off-gas, and Canister Operations must be designed to support dual CCIM operations. This paper describes the CCIM technology and identifies technical challenges that must be addressed in order to implement CCIMs in the DWPF

  18. DETERMINATION OF HLW GLASS MELT RATE USING X-RAY COMPUTED TOMOGRAPHY

    Energy Technology Data Exchange (ETDEWEB)

    Choi, A.; Miller, D.; Immel, D.

    2011-10-06

    , a significant amount of glassy material interspersed among the gas bubbles will be excluded, thus underestimating the melt rate. Likewise, if they are drawn too high, many large voids will be counted as glass, thus overestimating the melt rate. As will be shown later in this report, there is also no guarantee that a given distribution of glass and gas bubbles along a particular sectioned plane will always be representative of the entire sample volume. Poor reproducibility seen in some LMR data may be related to these difficulties of the visual method. In addition, further improvement of the existing melt rate model requires that the overall impact of feed chemistry on melt rate be reflected on measured data at a greater quantitative resolution on a more consistent basis than the visual method can provide. An alternate method being pursued is X-ray computed tomography (CT). It involves X-ray scanning of glass samples, performing CT on the 2-D X-ray images to build 3-D volumetric data, and adaptive segmentation analysis of CT results to not only identify but quantify the distinct regions within each sample based on material density and morphologies. The main advantage of this new method is that it can determine the relative local density of the material remaining in the beaker after the heat treatment regardless of its morphological conditions by selectively excluding all the voids greater than a given volumetric pixel (voxel) size, thus eliminating much of the subjectivity involved in the visual method. As a result, the melt rate data obtained from CT scan will give quantitative descriptions not only on the fully-melted glass, but partially-melted and unmelted feed materials. Therefore, the CT data are presumed to be more reflective of the actual melt rate trends in continuously-fed melters than the visual data. In order to test the applicability of X-ray CT scan to the HLW glass melt rate study, several new series of HLW simulant/frit mixtures were melted in the

  19. Assessment of water/glass interactions in waste glass melter operation

    International Nuclear Information System (INIS)

    Postma, A.K.; Chapman, C.C.; Buelt, J.L.

    1980-04-01

    A study was made to assess the possibility of a vapor explosion in a liquid-fed glass melter and during off-standard conditions for other vitrification processes. The glass melter considered is one designed for the vitrification of high-level nuclear wastes and is comprised of a ceramic-lined cavity with electrodes for joule heating and processing equipment required to add feed and withdraw glass. Vapor explosions needed to be considered because experience in other industrial processes has shown that violent interactions can occur if a hot liquid is mixed with a cooler, vaporizable liquid. Available experimental evidence and theoretical analyses indicate that destructive glass/water interactions are low probability events, if they are possible at all. Under standard conditions, aspects of liquid-fed melter operation which work against explosive interactions include: (1) the aqueous feed is near its boiling point; (2) the feed contains high concentrations of suspended particles; (3) molten glass has high viscosity (greater than 20 poise); and (4) the glass solidifies before film boiling can collapse. While it was concluded that vapor explosions are not expected in a liquid-fed melter, available information does not allow them to be ruled out altogether. Several precautionary measures which are easily incorporated into melter operation procedures were identified and additional experiments were recommended

  20. Hazards analysis of TNX Large Melter-Off-Gas System

    International Nuclear Information System (INIS)

    Randall, C.T.

    1982-03-01

    Analysis of the potential safety hazards and an evaluation of the engineered safety features and administrative controls indicate that the LMOG System can be operated without undue hazard to employees or the public, or damage to equipment. The safety features provided in the facility design coupled with the planned procedural and administrative controls make the occurrence of serious accidents very improbable. A set of recommendations evolved during this analysis that was judged potentially capable of further reducing the probability of personnel injury or further mitigating the consequences of potential accidents. These recommendations concerned areas such as formic acid vapor hazards, hazard of feeding water to the melter at an uncontrolled rate, prevention of uncontrolled glass pours due to melter pressure excursions and additional interlocks. These specific suggestions were reviewed with operational and technical personnel and are being incorporated into the process. The safeguards provided by these recommendations are discussed in this report

  1. Temperature control system for liquid-fed ceramic melters

    International Nuclear Information System (INIS)

    Westsik, J.H. Jr.

    1986-10-01

    A temperature-feedback system has been developed for controlling electrical power to liquid-fed ceramic melters (LFCM). Software, written for a microcomputer-based data acquisition and process monitoring system, compares glass temperatures with a temperature setpoint and adjusts the electrical power accordingly. Included in the control algorithm are steps to reject failed thermocouples, spatially average the glass temperatures, smooth the averaged temperatures over time using a digital filter, and detect foaming in the glass. The temperature control system has proved effective during all phases of melter operation including startup, steady operation, loss of feed, and shutdown. This system replaces current, power, and resistance feedback control systems used previously in controlling the LFCM process

  2. Technology of off-gas treatment for liquid-fed ceramic melters

    Energy Technology Data Exchange (ETDEWEB)

    Scott, P.A.; Goles, R.W.; Peters, R.D.

    1985-05-01

    The technology for treating off gas from liquid-fed ceramic melters (LFCMs) has been under development at the Pacific Northwest Laboratory since 1977. This report presents the off-gas technology as developed at PNL and by others to establish a benchmark of development and to identify technical issues. Tests conducted on simulated (nonradioactive) wastes have provided data that allow estimation of melter off-gas composition for a given waste. Mechanisms controlling volatilization of radionuclides and noxious gases are postulated, and correlations between melter operation and emissions are presented. This report is directed to those familiar with LFCM operation. Off-gas treatment systems always require primary quench scrubbers, aerosol scrubbers, and final particulate filters. Depending on the composition of the off gas, equipment for removal of ruthenium, iodine, tritium, and noxious gases may also be needed. Nitrogen oxides are the most common noxious gases requiring treatment, and can be controlled by aqueous absorption or catalytic conversion with ammonia. High efficiency particulate air (HEPA) filters should be used for final filtration. The design criteria needed for an off-gas system can be derived from emission regulations and composition of the melter feed. Conservative values for melter off-gas composition can be specified by statistical treatment of reported off-gas data. Statistical evaluation can also be used to predict the frequency and magnitude of normal surge events that occur in the melter. 44 refs., 28 figs., 17 tabs.

  3. Steam Explosions in Slurry-fed Ceramic Melters

    Energy Technology Data Exchange (ETDEWEB)

    Carter, J.T.

    2001-03-28

    This report assesses the potential and consequences of a steam explosion in Slurry Feed Ceramic Melters (SFCM). The principles that determine if an interaction is realistically probable within a SFCM are established. Also considered are the mitigating effects due to dissolved, non-condensable gas(es) and suspended solids within the slurry feed, radiation, high glass viscosity, and the existence of a cold cap. The report finds that, even if any explosion were to occur, however, it would not be large enough to compromise vessel integrity.

  4. DWPF Melter Off-Gas Flammability Assessment for Sludge Batch 9

    Energy Technology Data Exchange (ETDEWEB)

    Choi, A. S. [Savannah River Site (SRS), Aiken, SC (United States)

    2016-07-11

    The slurry feed to the Defense Waste Processing Facility (DWPF) melter contains several organic carbon species that decompose in the cold cap and produce flammable gases that could accumulate in the off-gas system and create potential flammability hazard. To mitigate such a hazard, DWPF has implemented a strategy to impose the Technical Safety Requirement (TSR) limits on all key operating variables affecting off-gas flammability and operate the melter within those limits using both hardwired/software interlocks and administrative controls. The operating variables that are currently being controlled include; (1) total organic carbon (TOC), (2) air purges for combustion and dilution, (3) melter vapor space temperature, and (4) feed rate. The safety basis limits for these operating variables are determined using two computer models, 4-stage cold cap and Melter Off-Gas (MOG) dynamics models, under the baseline upset scenario - a surge in off-gas flow due to the inherent cold cap instabilities in the slurry-fed melter.

  5. DWPF Glass Melter Technology Manual: Volume 4

    International Nuclear Information System (INIS)

    Iverson, D.C.

    1993-01-01

    This document details information about the design of a glass melter to be used at the Defense Waste Processing Facility located at the Savannah River Plant. Information contained in this document consists solely of a machine drawing and parts list and purchase orders with specifications of equipment used in the development of the melter

  6. DWPF Glass Melter Technology Manual: Volume 4

    Energy Technology Data Exchange (ETDEWEB)

    Iverson, D.C.

    1993-12-31

    This document details information about the design of a glass melter to be used at the Defense Waste Processing Facility located at the Savannah River Plant. Information contained in this document consists solely of a machine drawing and parts list and purchase orders with specifications of equipment used in the development of the melter.

  7. Control of high level radioactive waste-glass melters - Part 5: Modeling of complex redox effects

    International Nuclear Information System (INIS)

    Bickford, D.F.; Choi, A.S.

    1991-01-01

    Computerized thermodynamic computations are useful in predicting the sequence and products of redox reactions and in assessing process variations. The redox state of waste-glass melters is determined by balance between the reducing potential of organic compounds in the feed, and the oxidizing potential of gases above the melt, and nitrates and polyvalent elements in the waste. Semiquantitative models predicting limitations of organic content have been developed based on crucible testing. Continuous melter test results have been compared to this improved staged-thermodynamic model of redox behavior

  8. HLW Tank Space Management, Final Report

    International Nuclear Information System (INIS)

    Sessions, J.

    1999-01-01

    The HLW Tank Space Management Team (SM Team) was chartered to select and recommend an HLW Tank Space Management Strategy (Strategy) for the HLW Management Division of Westinghouse Savannah River Co. (WSRC) until an alternative salt disposition process is operational. Because the alternative salt disposition process will not be available to remove soluble radionuclides in HLW until 2009, the selected Strategy must assure that it safely receives and stores HLW at least until 2009 while continuing to supply sludge slurry to the DWPF vitrification process

  9. Technical information report: Plasma melter operation, reliability, and maintenance analysis

    International Nuclear Information System (INIS)

    Hendrickson, D.W.

    1995-01-01

    This document provides a technical report of operability, reliability, and maintenance of a plasma melter for low-level waste vitrification, in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. A process description is provided that minimizes maintenance and downtime and includes material and energy balances, equipment sizes and arrangement, startup/operation/maintence/shutdown cycle descriptions, and basis for scale-up to a 200 metric ton/day production facility. Operational requirements are provided including utilities, feeds, labor, and maintenance. Equipment reliability estimates and maintenance requirements are provided which includes a list of failure modes, responses, and consequences

  10. TWRS HLW interim storage facility search and evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Calmus, R.B., Westinghouse Hanford

    1996-05-16

    The purpose of this study was to identify and provide an evaluation of interim storage facilities and potential facility locations for the vitrified high-level waste (HLW) from the Phase I demonstration plant and Phase II production plant. In addition, interim storage facilities for solidified separated radionuclides (Cesium and Technetium) generated during pretreatment of Phase I Low-Level Waste Vitrification Plant feed was evaluated.

  11. GTS Duratek, Phase I Hanford low-level waste melter tests: 100-kg melter offgas report

    International Nuclear Information System (INIS)

    Eaton, W.C.

    1995-11-01

    A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Phase 1 of the melter demonstration tests using simulated LLW was completed during fiscal year 1995. This document is the 100-kg melter offgas report on testing performed by GTS Duratek, Inc., in Columbia, Maryland. GTS Duratek (one of the seven vendors selected) was chosen to demonstrate Joule heated melter technology under WHC subcontract number MMI-SVV-384215. The document contains the complete offgas report on the 100-kg melter as prepared by Parsons Engineering Science, Inc. A summary of this report is also contained in the GTS Duratek, Phase I Hanford Low-Level Waste Melter Tests: Final Report (WHC-SD-WM-VI-027)

  12. Sampling data summary for the ninth run of the Large Slurry Fed Melter

    International Nuclear Information System (INIS)

    Sabatino, D.M.

    1983-01-01

    The ninth experimental run of the Large Slurry Fed Melter (LSFM) was completed June 27, 1983, after 63 days of continuous operation. During the run, the various melter and off-gas streams were sampled and analyzed to determine melter material balances and to characterize off-gas emissions. Sampling methods and preliminary results were reported earlier. The emphasis was on the chemical analyses of the off-gas entrainment, deposits, and scrubber liquid. The significant sampling results from the run are summarized below: Flushing the Frit 165 with Frit 131 without bubbler agitation required 3 to 4.5 melter volumes. The off-gas cesium concentration during feeding was on the order of 36 to 56 μgCs/scf. The cesium concentration in the melter plenum (based on air in leakage only) was on the order of 110 to 210 μgCs/scf. Using <1 micron as the cut point for semivolatile material 60% of the chloride, 35% of the sodium and less than 5% of the managanese and iron in the entrainment are present as semivolatiles. A material balance on the scrubber tank solids shows good agreement with entrainment data. An overall cesium balance using LSFM-9 data and the DWPF production rate indicates an emission of 0.11 mCi/yr of cesium from the DWPF off-gas. This is a factor of 27 less than the maximum allowable 3 mCi/yr

  13. Data Quality Objectives for WTP Feed Acceptance Criteria - 12043

    Energy Technology Data Exchange (ETDEWEB)

    Arakali, Aruna V.; Benson, Peter A.; Duncan, Garth; Johnston, Jill C.; Lane, Thomas A.; Matis, George; Olson, John W. [Hanford Tank Waste Treatment and Immobilization Plant (United States); Banning, Davey L.; Greer, Daniel A.; Seidel, Cary M.; Thien, Michael G. [Hanford Tank Operations Contractor - Washington River Protection Solutions, Richland, WA 99354 (United States)

    2012-07-01

    The Hanford Tank Waste Treatment and Immobilization Plant (WTP) is under construction for the U.S. Department of Energy by Bechtel National, Inc. and subcontractor URS Corporation (contract no. DE-AC27-01RV14136). The plant when completed will be the world's largest nuclear waste treatment facility. Bechtel and URS are tasked with designing, constructing, commissioning, and transitioning the plant to the long term operating contractor to process the legacy wastes that are stored in underground tanks (from nuclear weapons production between the 1940's and the 1980's). Approximately 56 million gallons of radioactive waste is currently stored in these tanks at the Hanford Site in southeastern Washington. There are three major WTP facilities being constructed for processing the tank waste feed. The Pretreatment (PT) facility receives feed where it is separated into a low activity waste (LAW) fraction and a high level waste (HLW) fraction. These fractions are transferred to the appropriate (HLW or LAW) facility, combined with glass former material, and sent to high temperature melters for formation of the glass product. In addition to PT, HLW and LAW, other facilities in WTP include the Laboratory (LAB) for analytical services and the Balance of Facilities (BOF) for plant maintenance, support and utility services. The transfer of staged feed from the waste storage tanks and acceptance in WTP receipt vessels require data for waste acceptance criteria (WAC) parameters from analysis of feed samples. The Data Quality Objectives (DQO) development was a joint team effort between WTP and Tank Operations Contractor (TOC) representatives. The focus of this DQO effort was to review WAC parameters and develop data quality requirements, the results of which will determine whether or not the staged feed can be transferred from the TOC to WTP receipt vessels. The approach involved systematic planning for data collection consistent with EPA guidance for the seven

  14. Proposed Strategies for DWPF Melter Off-Gas Surge Control

    International Nuclear Information System (INIS)

    CHOI, ALEXANDERS.

    2004-01-01

    Off-gas surging is inherent to the operation of slurry-fed melters. Although the melter design and the feed chemistry are both known to significantly affect off-gas surging, the frequency and intensity of surges are in essence unpredictable. In typical off-gas surges, both condensable and non condensable flows spike simultaneously. Condensable or steam surges have been observed to occur as the boiling water layer occasionally falls into the crevices of the cold cap or flows over the edges of the cold cap, thereby coming in contact with the melt surface. The resulting steam surges can pressurize the melter considerably and, therefore, are responsible for the bulk of pressure transients that propagate throughout the off-gas system. The non condensable surges occur as the calcine gases that have been accumulating within the cold cap finally build up enough pressure to be released through the temporary openings of the cold cap. The analysis of off-gas data has shown that over 90 of the gas released during a surge is due to steam.1 Therefore, it is essential to have a large inventory of water in the cold cap for any significant pressure spikes to occur. With the Melter 2 vapor space temperature typically running at 720C, the water layer in the cold cap will quickly evaporate once the feeding stops, and the potential for any large pressure spikes should practically cease to exist. The analysis also showed that large pressure spikes well above 2 inches H2O cannot occur under the steam surge scenarios described above. More severe conditions should prevail and one such condition would be that the feed materials form a mound with a growing lake on top, while the melt below remains very fluidic due to its low viscosity, thus resulting in greater movements both in the lateral as well as vertical directions. Once the mound begins to grow, its rate should accelerate, since the heat transfer rate to the upper regions of the cold cap is inversely proportional to the cold cap

  15. Final Report - Glass Formulation Testing to Increase Sulfate Volatilization from Melter, VSL-04R4970-1, Rev. 0, dated 2/24/05

    Energy Technology Data Exchange (ETDEWEB)

    Kruger, Albert A.; Matlack, K. A.; Pegg, I. L.; Gong, W.

    2013-11-13

    The principal objectives of the DM100 and DM10 tests were to determine the impact of four different organics and one inorganic feed additive on sulfate volatilization and to determine the sulfur partitioning between the glass and the off-gas system. The tests provided information on melter processing characteristics and off-gas data including sulfur incorporation and partitioning. A series of DM10 and DM100 melter tests were conducted using a LAW Envelope A feed. The testing was divided into three parts. The first part involved a series of DM10 melter tests with four different organic feed additives: sugar, polyethylene glycol (PEG), starch, and urea. The second part involved two confirmatory 50-hour melter tests on the DM100 using the best combination of reductants and conditions based on the DM10 results. The third part was performed on the DM100 with feeds containing vanadium oxide (V{sub 2}O{sub 5}) as an inorganic additive to increase sulfur partitioning to the off-gas. Although vanadium oxide is not a reductant, previous testing has shown that vanadium shows promise for partitioning sulfur to the melter exhaust, presumably through its known catalytic effect on the SO{sub 2}/SO{sub 3} reaction. Crucible-scale tests were conducted prior to the melter tests to confirm that the glasses and feeds would be processable in the melter and that the glasses would meet the waste form (ILAW) performance requirements. Thus, the major objectives of these tests were to: Perform screening tests on the DM10 followed by tests on the DM100-WV system using a LAW -Envelope A feed with four organic additives to assess their impact on sulfur volatilization. Perform tests on the DM100-WV system using a LAW -Envelope A feed containing vanadium oxide to assess its impact on sulfur volatilization. Determine feed processability and product quality with the above additives. Collect melter emissions data to determine the effect of additives on sulfur partitioning and melter emissions

  16. Final flush of the shielded cells melter

    International Nuclear Information System (INIS)

    Marshall, K.M.; Fellinger, T.L.; Harbour, J.R.

    1997-01-01

    A flush of the Savannah River Technology Center (SRTC) Shielded Cells melter was performed after the completion of a campaign to vitrify loaded crystalline silicotitanate (CST) ion exchange medium. The purpose of the flush was to lower levels of radioisotopes accumulated during the campaign and to lower the level of titanium dioxide present in the glass. This in turn would ready the melter for future campaigns involving the Defense Waste Processing Facility (DWPF)

  17. Analysis of cascade impactor and EPA method 29 data from the americium/curium pilot melter system

    International Nuclear Information System (INIS)

    Zamecnik, J.R.

    1997-11-01

    The offgas system of the Am/Cm pilot melter at TNX was characterized by measuring the particulate evolution using a cascade impactor and EPA Method 29. This sampling work was performed by John Harden of the Clemson Environmental Technologies Laboratory, under SCUREF Task SC0056. Elemental analyses were performed by the SRTC Mobile Laboratory.Operation of the Am/Cm melter with B2000 frit has resulted in deposition of PbO and boron compounds in the offgas system that has contributed to pluggage of the High Efficiency Mist Eliminator (HEME). Sampling of the offgas system was performed to quantify the amount of particulate in the offgas system under several sets of conditions. Particulate concentration and particle size distribution were measured just downstream of the melter pressure control air addition port and at the HEME inlet. At both locations, the particulate was measured with and without steam to the film cooler while the melter was idled at about 1450 degrees Celsius. Additional determinations were made at the melter location during feeding and during idling at 1150 degrees Celsius rather than 1450 degrees Celsius (both with no steam to the film cooler). Deposition of particulates upstream of the melter sample point may have, and most likely did occur in each run, so the particulate concentrations measured do no necessarily reflect the total particulate emission at the melt surface. However, the data may be used in a relative sense to judge the system performance

  18. Production and remediation of low-sludge, simulated Purex waste glasses, 1: Effects of sludge oxide additions on melter operation

    International Nuclear Information System (INIS)

    Ramsey, W.G.

    1993-01-01

    Glass produced during the Purex 4 campaigns of the Integrated Defense Waste Processing Facility (DWPF) Melter System (IDMS) and the 774 Research Melter contained a lower fraction of sludge components than targeted by the Product Composition Control System (PCCS). Purex 4 glass was more durable than the benchmark (EA) glass, but less durable than most simulated SRS high-level waste glasses. Also, Purex 4 glass was considerably less durable than predicted by the algorithm which will be used to control production of DWPF glass. A melter run was performed using the 774 Research Melter to determine if the initial PCCS target composition determined for Purex 4 would produce acceptable glass whose durability could be accurately modeled by Hydration Thermodynamics. Reagent grade oxides and carbonates were added to Purex 4 melter feed stock to simulate a higher sludge loading. Each canister of glass produced was sampled and the composition, crystallinity, and durability was determined. This document details the melter operation and composition and crystallinity analyses

  19. Characterization of a High-Level Waste Cold Cap in a Laboratory-Scale Melter

    Energy Technology Data Exchange (ETDEWEB)

    Dixona, Derek R; Schweiger, Michael J; Hrma, Pavel [Pacific Northwest National Laboratory, Richland (United States)

    2013-05-15

    The feed, slurry or calcine, is charged to the melter from above. The conversion of the melter feed to molten glass occurs within the cold cap, a several centimeters thin layer of the reacting material blanketing the surface of the melt. Between the cold-cap top, which is covered by boiling slurry, and its bottom, where bubbles separate it from molten glass, the temperature changes by ∼900 .deg. C. The heat is delivered to the cold cap from the melt that is stirred mainly by bubbling. The feed contains oxides, hydroxides, acids, inorganic salts and organic materials. On heating, these components react, releasing copious amounts of gases, while molten salts decompose, glass-forming melt is generated, and crystalline phases precipitate and dissolve in the melt. Most of these processes have been studied in detail and became sufficiently understood for a mathematical model to represent the heat and mass transfer within the cold cap. This allows US to relate the rate of melting to the feed properties. While the melting reactions can be studied, and feed properties, such as heat conductivity and density, measured in the laboratory, the actual cold-cap dynamics, as it evolves in the waste glass melter, is not accessible to direct investigation. Therefore, to bridge the gap between the laboratory crucible and the waste glass melter, we explored the cold cap formation in a laboratory-scale melter (LSM) and studied the structure of quenched cold caps. The LSM is a suitable tool for investigating the cold cap. The cold cap that formed in the LSM experiments exhibited macroscopic features observed in scaled melters, as well as microscopic features accessible through laboratory studies and mathematical modeling. The cold cap consists of two main layers. The top layer contains solid particles dissolving in the glass-forming melt and open shafts through which gases are escaping. The bottom layer contains bubbly melt or foam where bubbles coalesce into larger cavities that move

  20. X-ray tomography of feed-to-glass transition of simulated borosilicate waste glasses

    International Nuclear Information System (INIS)

    Harris, William H.; Guillen, Donna P.; Klouzek, Jaroslav; Pokorny, Richard; Yano, Tetsuji

    2017-01-01

    The feed composition of a high level nuclear waste (HLW) glass melter affects the overall melting rate by influencing the chemical, thermophysical, and morphological properties of a relatively insulating cold cap layer over the molten phase where the primary feed vitrification reactions occur. Data from X ray computed tomography imaging of melting pellets comprised of a simulated high-aluminum HLW feed heated at a rate of 10°C/min reveal the distribution and morphology of bubbles, collectively known as primary foam, within this layer for various SiO 2 /(Li 2 CO 3 +H 3 BO 3 +Na 2 CO 3 ) mass fractions at temperatures between 600°C and 1040°C. To track melting dynamics, cross-sections obtained through the central profile of the pellet were digitally segmented into primary foam and a condensed phase. Pellet dimensions were extracted using Photoshop CS6 tools while the DREAM.3D software package was used to calculate pellet profile area, average and maximum bubble areas, and two-dimensional void fraction. The measured linear increase in the pellet area expansion rates – and therefore the increase in batch gas evolution rates – with SiO 2 /(Li 2 CO 3 +H 3 BO 3 +Na 2 CO 3 ) mass fraction despite an exponential increase in viscosity of the final waste glass at 1050°C and a lower total amount of gas-evolving species suggest that the retention of primary foam with large average bubble size at higher temperatures results from faster reaction kinetics rather than increased viscosity. However, viscosity does affect the initial foam collapse temperature by supporting the growth of larger bubbles. Because the maximum bubble size is limited by the pellet dimensions, larger scale studies are needed to understand primary foam morphology at high temperatures. This temperature-dependent morphological data can be used in future investigations to synthetically generate cold cap structures for use in models of heat transfer within a HLW glass melter.

  1. Conceptual design for vitrification of HLW at West Valley using a rotary calciner/metallic melter

    International Nuclear Information System (INIS)

    Giraud, J.P.; Conord, J.P.; Saverot, P.M.

    1984-01-01

    The CEA has had an extensive research program in the field of vitrification technology for over 24 years, and several testing facilities were used throughout all phases of development and engineering: The Vulcain facility comprises a vitrification hot cell and four auxiliary hot cells. Vulcain allows the production of 2-kg samples of active glass. The off-gas treatment system allows testing the DF of each equipment. The auxiliary cells are equipped with leach-rate tests, diffusion tests, and irradiation tests on the glass samples. The Atlas facility is a reproduction of AVM calcination and vitrification furnaces at 1/2 scale enclosed in a glove box. This facility is used for testing ruthenium volatility and containment in the vitrification process. The full-scale AVM inactive pilot facility is used for testing calcination and vitrification of new compositions of high-level waste and for developing new types of vitrification furnaces. The inactive test loop is for testing air cooling of glass containers. The full-scale AVH inactive pilot facility is used for testing AVH technology and has been in operation since late 1981

  2. Thermal effects of electrically conductive deposits in melter

    International Nuclear Information System (INIS)

    Choi, I.G.; Bickford, D.F.; Carter, J.T.

    1992-01-01

    The radioactive waste processed by the Defense Waste Processing Facility melter at the Savannah river Site contains noble metal fission-products. Operation of waste-glass melters treating commercial power reactor wastes indicates that accumulation of noble metals on melter floors can lead to distortion of electric heating patterns, loss of power, and possible electrode damage. Changes in melter geometry have been developed in Japan and Germany to minimize these effects. The two existing melters for the US Department of Energy's Defense Waste Processing Facility were designed in 1982, before this effect was known or had been characterized. Modeling and pilot scale tests are being conducted in the Integrated DWPF melter system to determine if the effect is significant for melters processing defense wastes, and if the effect can be diagnosed and corrected without significant damage or changes to the melter design. This document provides a discussion of these tests

  3. WTP Waste Feed Qualification: Glass Fabrication Unit Operation Testing Report

    Energy Technology Data Exchange (ETDEWEB)

    Stone, M. E. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL). Hanford Missions Programs; Newell, J. D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL). Process Technology Programs; Johnson, F. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL). Engineering Process Development; Edwards, T. B. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL). Engineering Process Development

    2016-07-14

    The waste feed qualification program is being developed to protect the Hanford Tank Waste Treatment and Immobilization Plant (WTP) design, safety basis, and technical basis by assuring waste acceptance requirements are met for each staged waste feed campaign prior to transfer from the Tank Operations Contractor to the feed receipt vessels inside the Pretreatment Facility. The Waste Feed Qualification Program Plan describes the three components of waste feed qualification: 1. Demonstrate compliance with the waste acceptance criteria 2. Determine waste processability 3. Test unit operations at laboratory scale. The glass fabrication unit operation is the final step in the process demonstration portion of the waste feed qualification process. This unit operation generally consists of combining each of the waste feed streams (high-level waste (HLW) and low-activity waste (LAW)) with Glass Forming Chemicals (GFCs), fabricating glass coupons, performing chemical composition analysis before and after glass fabrication, measuring hydrogen generation rate either before or after glass former addition, measuring rheological properties before and after glass former addition, and visual observation of the resulting glass coupons. Critical aspects of this unit operation are mixing and sampling of the waste and melter feeds to ensure representative samples are obtained as well as ensuring the fabrication process for the glass coupon is adequate. Testing was performed using a range of simulants (LAW and HLW simulants), and these simulants were mixed with high and low bounding amounts of GFCs to evaluate the mixing, sampling, and glass preparation steps in shielded cells using laboratory techniques. The tests were performed with off-the-shelf equipment at the Savannah River National Laboratory (SRNL) that is similar to equipment used in the SRNL work during qualification of waste feed for the Defense Waste Processing Facility (DWPF) and other waste treatment facilities at the

  4. Immobilization of high-level defense waste in a slurry-fed electric glass melter

    International Nuclear Information System (INIS)

    Brouns, R.A.; Mellinger, G.B.; Nelson, T.A.; Oma, K.H.

    1980-11-01

    Scoping studies have been performed at the Pacific Northwest Laboratory related to the direct liquid-feeding of a generic high-level defense waste to a joule-heated ceramic melter. Tests beginning on the laboratory scale and progressing to full-scale operation are reported. Laboratory work identified the need for a reducing agent in the feed to help control the foaming tendencies of the waste glass. These tests also indicated that suspension agents were helpful in reducing the tendency of solids to settle out of the liquid feed. Testing was then moved to a larger pilot-scale melter (designed for approx. 2.5 kg/h) where verification of the flowsheet examined in the lab was accomplished. It was found that the reducing agent controlled foaming and did not result in the precipitation of metals. Pumping problems were encountered when slurries with higher than normal solids content were fed. A demonstration (designed for approx. 50 kg/h) in a full-scale melter was then made with the tested flowsheet; however, the amount of reducing agent had to be increased. In addition, it was found that feed control needed further development; however, steady-state operation was achieved giving encouraging results on process capacities. During steady-state operation, ruthenium losses to the offgas system averaged less than 0.16%, while cesium losses were somewhat higher, ranging from 0.91 to 24% and averaging 13%. Particulate decontamination factors from feed to offgas in the melter ranged from 5 x 10 2 to greater than 10 3 without any filtration or treatment. Approximately 1050 kg of glass was produced from 2900 L of waste at rates up to 40 kg/h

  5. Steady state simulation of Joule heated ceramic melter for vitrification of high level liquid waste

    Energy Technology Data Exchange (ETDEWEB)

    Sugilal, G; Wattal, P K; Theyyunni, T K [Process Engineering and Systems Development Division, Bhabha Atomic Research Centre, Mumbai (India); Iyer, K N [Department of Mechanical Engineering, Indian Inst. of Tech., Mumbai (India)

    1994-06-01

    The Joule heated ceramic melter is emerging as an attractive alternative to metallic melters for high level waste vitrification. The inherent limitations with metallic melters viz., low capacity and short melter life, are overcome in a ceramic melter which can be adopted for continuous mode of operation. The ceramic melter has the added advantage of better operational flexibility. This paper describes the three dimensional model used for simulating the complex design conditions of the ceramic melter. (author).

  6. Steady state simulation of Joule heated ceramic melter for vitrification of high level liquid waste

    International Nuclear Information System (INIS)

    Sugilal, G.; Wattal, P.K.; Theyyunni, T.K.; Iyer, K.N.

    1994-01-01

    The Joule heated ceramic melter is emerging as an attractive alternative to metallic melters for high level waste vitrification. The inherent limitations with metallic melters viz., low capacity and short melter life, are overcome in a ceramic melter which can be adopted for continuous mode of operation. The ceramic melter has the added advantage of better operational flexibility. This paper describes the three dimensional model used for simulating the complex design conditions of the ceramic melter. (author)

  7. Baseline tests for arc melter vitrification of INEL buried wastes. Volume 1: Facility description and summary data report

    International Nuclear Information System (INIS)

    Oden, L.L.; O'Connor, W.K.; Turner, P.C.; Soelberg, N.R.; Anderson, G.L.

    1993-01-01

    This report presents field results and raw data from the Buried Waste Integrated Demonstration (BWID) Arc Melter Vitrification Project Phase 1 baseline test series conducted by the Idaho National Engineering Laboratory (INEL) in cooperation with the U.S. Bureau of Mines (USBM). The baseline test series was conducted using the electric arc melter facility at the USBM Albany Research Center in Albany, Oregon. Five different surrogate waste feed mixtures were tested that simulated thermally-oxidized, buried, TRU-contaminated, mixed wastes and soils present at the INEL. The USBM Arc Furnace Integrated Waste Processing Test Facility includes a continuous feed system, the arc melting furnace, an offgas control system, and utilities. The melter is a sealed, 3-phase alternating current (ac) furnace approximately 2 m high and 1.3 m wide. The furnace has a capacity of 1 metric ton of steel and can process as much as 1,500 lb/h of soil-type waste materials. The surrogate feed materials included five mixtures designed to simulate incinerated TRU-contaminated buried waste materials mixed with INEL soil. Process samples, melter system operations data and offgas composition data were obtained during the baseline tests to evaluate the melter performance and meet test objectives. Samples and data gathered during this program included (a) automatically and manually logged melter systems operations data, (b) process samples of slag, metal and fume solids, and (c) offgas composition, temperature, velocity, flowrate, moisture content, particulate loading and metals content. This report consists of 2 volumes: Volume I summarizes the baseline test operations. It includes an executive summary, system and facility description, review of the surrogate waste mixtures, and a description of the baseline test activities, measurements, and sample collection. Volume II contains the raw test data and sample analyses from samples collected during the baseline tests

  8. Detailed design data package: 3.1a-Film cooler pressure drop data; Item 3.2a - SBS packing selection; Item 3.2b, 3.2c - Pressure drop data for SBS distribution plate; and Item 3.2e - SBS distribution plate and liquid risers. PHTD pilot-scale melter testing system cost account milesonte 1.2.2.04.15A

    International Nuclear Information System (INIS)

    Whyatt, G.A.; Anderson, L.D.; Evans, J. II.

    1996-03-01

    This data package transmits information collected on the Liquid-Fed Ceramic Melter (LFCM) offgas system prior to melter feeding operations. Injection of steam to the melter plenum was used to simulate feeding of the melter. Steam surge cases were studied under steady-state surge conditions. Dynamic surges will be examined under data needs. The Fluor data needs included two blank tables requesting specific information for data needs 3.1 and 3.2. These tables are provided in Tables S.1 and S.2 below with the requested information filled in

  9. High Level Waste (HLW) Processing Experience with Increased Waste Loading

    International Nuclear Information System (INIS)

    JANTZEN, CAROL

    2004-01-01

    The Defense Waste Processing Facility (DWPF) Engineering requested characterization of glass samples that were taken after the second melter had been operational for about 5 months. After the new melter had been installed, the waste loading had been increased to about 38 weight percentage after a new quasicrystalline liquidus model had been implemented. The DWPF had also switched from processing with refractory Frit 200 to a more fluid Frit 320. The samples were taken after DWPF observed very rapid buildup of deposits in the upper pour spout bore and on the pour spout insert while processing the high waste loading feedstock. These samples were evaluated using various analytical techniques to determine the cause of the crystallization. The pour stream sample was homogeneous, amorphous, and representative of the feed batch from which it was derived. Chemical analysis of the pour stream sample indicated that a waste loading of 38.5 weight per cent had been achieved. The data analysis indicated that surface crystallization, induced by temperature and oxygen fugacity gradients in the pour spout, caused surface crystallization to occur in the spout and on the insert at the higher waste loadings even though there was no crystallization in the pour stream

  10. Initiating the Validation of CCIM Processability for Multi-phase all Ceramic (SYNROC) HLW Form: Plan for Test BFY14CCIM-C

    Energy Technology Data Exchange (ETDEWEB)

    Maio, Vince [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2014-08-01

    This plan covers test BFY14CCIM-C which will be a first–of–its-kind demonstration for the complete non-radioactive surrogate production of multi-phase ceramic (SYNROC) High Level Waste Forms (HLW) using Cold Crucible Induction Melting (CCIM) Technology. The test will occur in the Idaho National Laboratory’s (INL) CCIM Pilot Plant and is tentatively scheduled for the week of September 15, 2014. The purpose of the test is to begin collecting qualitative data for validating the ceramic HLW form processability advantages using CCIM technology- as opposed to existing ceramic–lined Joule Heated Melters (JHM) currently producing BSG HLW forms. The major objectives of BFY14CCIM-C are to complete crystalline melt initiation with a new joule-heated resistive starter ring, sustain inductive melting at temperatures between 1600 to 1700°C for two different relatively high conductive materials representative of the SYNROC ceramic formation inclusive of a HLW surrogate, complete melter tapping and pouring of molten ceramic material in to a preheated 4 inch graphite canister and a similar canister at room temperature. Other goals include assessing the performance of a new crucible specially designed to accommodate the tapping and pouring of pure crystalline forms in contrast to less recalcitrant amorphous glass, assessing the overall operational effectiveness of melt initiation using a resistive starter ring with a dedicated power source, and observing the tapped molten flow and subsequent relatively quick crystallization behavior in pans with areas identical to standard HLW disposal canisters. Surrogate waste compositions with ceramic SYNROC forming additives and their measured properties for inductive melting, testing parameters, pre-test conditions and modifications, data collection requirements, and sampling/post-demonstration analysis requirements for the produced forms are provided and defined.

  11. Characterization of high level nuclear waste glass samples following extended melter idling

    Energy Technology Data Exchange (ETDEWEB)

    Fox, Kevin M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Peeler, David K. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Kruger, Albert A. [USDOE Office of River Protection, Richland, WA (United States)

    2015-06-16

    The Savannah River Site Defense Waste Processing Facility (DWPF) melter was recently idled with glass remaining in the melt pool and riser for approximately three months. This situation presented a unique opportunity to collect and analyze glass samples since outages of this duration are uncommon. The objective of this study was to obtain insight into the potential for crystal formation in the glass resulting from an extended idling period. The results will be used to support development of a crystal-tolerant approach for operation of the high-level waste melter at the Hanford Tank Waste Treatment and Immobilization Plant (WTP). Two glass pour stream samples were collected from DWPF when the melter was restarted after idling for three months. The samples did not contain crystallization that was detectible by X-ray diffraction. Electron microscopy identified occasional spinel and noble metal crystals of no practical significance. Occasional platinum particles were observed by microscopy as an artifact of the sample collection method. Reduction/oxidation measurements showed that the pour stream glasses were fully oxidized, which was expected after the extended idling period. Chemical analysis of the pour stream glasses revealed slight differences in the concentrations of some oxides relative to analyses of the melter feed composition prior to the idling period. While these differences may be within the analytical error of the laboratories, the trends indicate that there may have been some amount of volatility associated with some of the glass components, and that there may have been interaction of the glass with the refractory components of the melter. These changes in composition, although small, can be attributed to the idling of the melter for an extended period. The changes in glass composition resulted in a 70-100 °C increase in the predicted spinel liquidus temperature (TL) for the pour stream glass samples relative to the analysis of the melter feed prior to

  12. Cylindrical Induction Melter Modicon Control System

    International Nuclear Information System (INIS)

    Weeks, G.E.

    1998-04-01

    In the last several years an extensive R ampersand D program has been underway to develop a vitrification system to stabilize Americium (Am) and Curium (Cm) inventories at SRS. This report documents the Modicon control system designed for the 3 inch Cylindrical Induction Melter (CIM)

  13. Americium/curium bushing melter drain tests

    International Nuclear Information System (INIS)

    Smith, M.E.; Hardy, B.J.; Smith, M.E.

    1997-01-01

    Americium and curium were produced in the past at the Savannah River Site (SRS) for research, medical, and radiological applications. They have been stored in a nitric acid solution in an SRS reprocessing facility for a number of years. Vitrification of the americium/curium (Am/Cm) solution will allow the material to be safely stored or transported to the DOE Oak Ridge Reservation. Oak Ridge is responsible for marketing radionuclides for research and medical applications. The bushing melter technology being used in the Am/Cm vitrification research work is also under consideration for the stabilization of other actinides such as neptunium and plutonium. A series of melter drain tests were conducted at the Savannah River Technology Center to determine the relationship between the drain tube assembly operating variables and the resulting pour initiation times, glass flowrates, drain tube temperatures, and stop pour times. Performance criteria such as ability to start and stop pours in a controlled manner were also evaluated. The tests were also intended to provide support of oil modeling of drain tube performance predictions and thermal modeling of the drain tube and drain tube heater assembly. These drain tests were instrumental in the design of subsequent melter drain tube and drain tube heaters for the Am/Cm bushing melter, and therefore in the success of the Am/Cm vitrification and plutonium immobilization programs

  14. Plasma/arc melter review for vitrification of mixed wastes: Results

    Energy Technology Data Exchange (ETDEWEB)

    Eddy, T.L.; Soelberg, N.R.; Raivo, B.D. [MeltTran, Inc., Idaho Falls, ID (United States)

    1995-12-31

    In October of 1994, the Idaho Waste Treatment Program (IWTP) sponsored a workshop to review the results of a plasma/arc melter system preliminary design for treating mixed waste. Attention focused on (1) the melter design, (2) the offgas system design, and (3) the overall system design. The inclusion of feed preparation and handling systems, as well as monitoring and control systems, were considered premature until decisions regarding the melter and offgas treatment were resolved. The evaluation was based on the constraints of the transuranic-contaminated mixed waste in the Radioactive Waste Management Complex (RWMC) at the Idaho National Engineering Laboratory (INEL). Major factors are the retention of the transuranics in the basaltic slag, maintenance in a radioactive environment, reliability of components to prevent any major problems, upsets, or safety concerns, and the collection, elimination, or reduction of hazardous materials for appropriate stabilization. Several modifications were recommended by the group at large, discussed by the subcommittees, and accepted as the preferred options by the design team. Though all questions were not answered, the preferred systems for mixed waste treatment were the arc melters with graphite electrode systems with appropriate cooling which reduced maintenance and the possibility of eruptions that have occurred with plasma torches. Arc melters can also result in the minimum footprint and shielding. The preferred offgas systems were the wet/dry systems, that essentially eliminate the formation of carcinogenic compounds so they do not have to be destroyed down stream. This system also puts all of the particulate matter into one stream, instead of two.

  15. Korean Reference HLW Disposal System

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Heui Joo; Lee, J. Y.; Kim, S. S. (and others)

    2008-03-15

    This report outlines the results related to the development of Korean Reference Disposal System for High-level radioactive wastes. The research has been supported around for 10 years through a long-term research plan by MOST. The reference disposal method was selected via the first stage of the research during which the technical guidelines for the geological disposal of HLW were determined too. At the second stage of the research, the conceptual design of the reference disposal system was made. For this purpose the characteristics of the reference spent fuels from PWR and CANDU reactors were specified, and the material and specifications of the canisters were determined in term of structural analysis and manufacturing capability in Korea. Also, the mechanical and chemical characteristics of the domestic Ca-bentonite were analyzed in order to supply the basic design parameters of the buffer. Based on these parameters the thermal and mechanical analysis of the near-field was carried out. Thermal-Hydraulic-Mechanical behavior of the disposal system was analyzed. The reference disposal system was proposed through the second year research. At the final third stage of the research, the Korean Reference disposal System including the engineered barrier, surface facilities, and underground facilities was proposed through the performance analysis of the disposal system.

  16. A dose of HLW reality

    International Nuclear Information System (INIS)

    Payne, J.

    1993-01-01

    What many people were sure they knew, and some others were fairly confident they knew, was acknowledged by the US Department of Energy in December: A monitored retrievable storage (MRS) facility will not be ready to accept spent fuel by January 31, 1998. A dose of reality has thus been added to the US high-level radioactive waste scene. Perhaps as important as the new reality is the practical, businesslike nature of the DOE's plan. The Department's proposal has the quality of a plan aimed at genuinely solving a problem rather just going through the motions. (In contrast, some readers are familiar with New York State's procedures for siting and licensing a low-level waste facility - procedures so labyrinthine that they are much more likely to protect political careers in that state than they are to achieve an LLW site). The DOE has received a lot of criticism - some justified, some not - about its handling of the HLW program. In this instance, it is proposing what many in the industry might have recommended: Make available storage capacity for spent nuclear fuel at existing federal government sites

  17. Enhanced HLW glass formulations for the waste treatment and immobilization plant

    Energy Technology Data Exchange (ETDEWEB)

    Kruger, Albert A. [DOE-WTP Project Office, US Department of Energy, Richland, Washington (United States)

    2013-07-01

    Current estimates and glass formulation efforts are conservative vis-a-vis achievable waste loadings. These formulations have been specified to ensure that glasses are homogenous, contain essentially no crystalline phases, are processable in joule-heated, ceramic-lined melters and meet WTP Contract terms. The WTP's overall mission will require the immobilization of tank waste compositions that are dominated by mixtures of aluminum, chromium, bismuth, iron, phosphorous, zirconium, and sulfur compounds as waste-limiting components. Glass compositions for these waste mixtures have been developed based upon previous experience and current glass property models. DOE has a testing program to develop and characterize HLW glasses with higher waste loadings. This work has demonstrated the feasibility of increases in waste loading from 25 wt% to 33-50 wt% (based on oxide loading) in the glass depending on the waste stream. It is expected these higher waste loading glasses will reduce the HLW canister production requirement by 25% or more. (authors)

  18. Application of electrical resistance tomography to glass melter

    International Nuclear Information System (INIS)

    Ichijo, Noriaki; Sakai, Taiji; Fujiwara, Hiroaki; Matsuno, Shinsuke; Misumi, Ryuta; Nishi, Kazuhiko; Kaminoyama, Meguru

    2015-01-01

    This paper describes the application of electrical resistance tomography (ERT) to glass melter to monitor the accumulation of the noble metals. To minimize the modification of the melter, existing structures such as thermowells and heating electrodes are used as electrodes of ERT, and the number of electrodes is much fewer than the conventional method. Therefore, Expanding Combination Data Acquisition method (ECDA) is developed and applies to the glass melter. ECDA method uses adjacent method and opposite method as a data acquisition and current injection electrodes are used as voltage measurement electrodes to increase the number of the data. In addition, conductivity images are reconstructed only near the wall to improve the resolution. As a result of applying to the glass melter, the conductivity change inside the melter caused by temperature can be monitored. Furthermore, lower voltage is measured in case of containing the noble metals inside the melter. Therefore, the potential as a monitoring method be confirmed. (author)

  19. Test Plan: Phase 1, Hanford LLW melter tests, GTS Duratek, Inc

    International Nuclear Information System (INIS)

    Eaton, W.C.

    1995-01-01

    This document provides a test plan for the conduct of vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. The vendor providing this test plan and conducting the work detailed within it [one of seven selected for glass melter testing under Purchase Order MMI-SVV-384215] is GTS Duratek, Inc., Columbia, Maryland. The GTS Duratek project manager for this work is J. Ruller. This test plan is for Phase I activities described in the above Purchase Order. Test conduct includes melting of glass with Hanford LLW Double-Shell Slurry Feed waste simulant in a DuraMelter trademark vitrification system

  20. Physical and numerical modeling of Joule-heated melters

    Energy Technology Data Exchange (ETDEWEB)

    Eyler, L.L.; Skarda, R.J.; Crowder, R.S. III; Trent, D.S.; Reid, C.R.; Lessor, D.L.

    1985-10-01

    The Joule-heated ceramic-lined melter is an integral part of the high level waste immobilization process under development by the US Department of Energy. Scaleup and design of this waste glass melting furnace requires an understanding of the relationships between melting cavity design parameters and the furnace performance characteristics such as mixing, heat transfer, and electrical requirements. Developing empirical models of these relationships through actual melter testing with numerous designs would be a very costly and time consuming task. Additionally, the Pacific Northwest Laboratory (PNL) has been developing numerical models that simulate a Joule-heated melter for analyzing melter performance. This report documents the method used and results of this modeling effort. Numerical modeling results are compared with the more conventional, physical modeling results to validate the approach. Also included are the results of numerically simulating an operating research melter at PNL. Physical Joule-heated melters modeling results used for qualiying the simulation capabilities of the melter code included: (1) a melter with a single pair of electrodes and (2) a melter with a dual pair (two pairs) of electrodes. The physical model of the melter having two electrode pairs utilized a configuration with primary and secondary electrodes. The principal melter parameters (the ratio of power applied to each electrode pair, modeling fluid depth, electrode spacing) were varied in nine tests of the physical model during FY85. Code predictions were made for five of these tests. Voltage drops, temperature field data, and electric field data varied in their agreement with the physical modeling results, but in general were judged acceptable. 14 refs., 79 figs., 17 tabs.

  1. Physical and numerical modeling of Joule-heated melters

    International Nuclear Information System (INIS)

    Eyler, L.L.; Skarda, R.J.; Crowder, R.S. III; Trent, D.S.; Reid, C.R.; Lessor, D.L.

    1985-10-01

    The Joule-heated ceramic-lined melter is an integral part of the high level waste immobilization process under development by the US Department of Energy. Scaleup and design of this waste glass melting furnace requires an understanding of the relationships between melting cavity design parameters and the furnace performance characteristics such as mixing, heat transfer, and electrical requirements. Developing empirical models of these relationships through actual melter testing with numerous designs would be a very costly and time consuming task. Additionally, the Pacific Northwest Laboratory (PNL) has been developing numerical models that simulate a Joule-heated melter for analyzing melter performance. This report documents the method used and results of this modeling effort. Numerical modeling results are compared with the more conventional, physical modeling results to validate the approach. Also included are the results of numerically simulating an operating research melter at PNL. Physical Joule-heated melters modeling results used for qualiying the simulation capabilities of the melter code included: (1) a melter with a single pair of electrodes and (2) a melter with a dual pair (two pairs) of electrodes. The physical model of the melter having two electrode pairs utilized a configuration with primary and secondary electrodes. The principal melter parameters (the ratio of power applied to each electrode pair, modeling fluid depth, electrode spacing) were varied in nine tests of the physical model during FY85. Code predictions were made for five of these tests. Voltage drops, temperature field data, and electric field data varied in their agreement with the physical modeling results, but in general were judged acceptable. 14 refs., 79 figs., 17 tabs

  2. SOURCE TERMS FOR HLW GLASS CANISTERS

    International Nuclear Information System (INIS)

    J.S. Tang

    2000-01-01

    This calculation is prepared by the Monitored Geologic Repository (MGR) Waste Package Design Section. The objective of this calculation is to determine the source terms that include radionuclide inventory, decay heat, and radiation sources due to gamma rays and neutrons for the high-level radioactive waste (HLW) from the, West Valley Demonstration Project (WVDP), Savannah River Site (SRS), Hanford Site (HS), and Idaho National Engineering and Environmental Laboratory (INEEL). This calculation also determines the source terms of the canister containing the SRS HLW glass and immobilized plutonium. The scope of this calculation is limited to source terms for a time period out to one million years. The results of this calculation may be used to carry out performance assessment of the potential repository and to evaluate radiation environments surrounding the waste packages (WPs). This calculation was performed in accordance with the Development Plan ''Source Terms for HLW Glass Canisters'' (Ref. 7.24)

  3. Spray Calciner/In-Can Melter high-level waste solidification technical manual

    International Nuclear Information System (INIS)

    Larson, D.E.

    1980-09-01

    This technical manual summarizes process and equipment technology developed at Pacific Northwest Laboratory over the last 20 years for vitrification of high-level liquid waste by the Spray Calciner/In-Can Melter process. Pacific Northwest Laboratory experience includes process development and demonstration in laboratory-, pilot-, and full-scale equipment using nonradioactive synthetic wastes. Also, laboratory- and pilot-scale process demonstrations have been conducted using actual high-level radioactive wastes. In the course of process development, more than 26 tonnes of borosilicate glass have been produced in 75 canisters. Four of these canisters contained radioactive waste glass. The associated process and glass chemistry is discussed. Technology areas described include calciner feed treatment and techniques, calcination, vitrification, off-gas treatment, glass containment (the canister), and waste glass chemistry. Areas of optimization and site-specific development that would be needed to adapt this base technology for specific plant application are indicated. A conceptual Spray Calciner/In-Can Melter system design and analyses are provided in the manual to assist prospective users in evaluating the process for plant application, to provide equipment design information, and to supply information for safety analyses and environmental reports. The base (generic) technology for the Spray Calciner/In-Can Melter process has been developed to a point at which it is ready for plant application

  4. Durability of glasses from the Hg-doped Integrated DWPF Melter System (IDMS) campaign

    International Nuclear Information System (INIS)

    Jantzen, C.M.

    1992-01-01

    The Integrated DWPF Melter System (IDMS) for the vitrification of high-level radioactive wastes is designed and constructed to be a 1/9th scale prototype of the full scale Defense Waste Processing Facility (DWPF) melter. The IDMS facility is the first engineering scale melter system capable of processing mercury, and flowsheet levels of halides and noble metals. In order to determine the effects of mercury on the feed preparation process, the off-gas chemistry, glass melting behavior, and glass durability, a three-run mercury (Hg) campaign was conducted. The glasses produced during the Hg campaign were composed of Batch 1 sludge, simulated precipitate hydrolysis aqueous product (PHA) from the Precipitate Hydrolysis Experimental Facility (PHEF), and Frit 202. The glasses were produced using the DWPF process/product models for glass durability, viscosity, and liquidus. The durability model indicated that the glasses would all be more durable than the glass qualified in the DWPF Environmental Assessment (EA). The glass quality was verified by performing the Product Consistency Test (PCT) which was designed for glass durability testing in the DWPF

  5. Hanford high-level waste melter system evaluation data packages

    International Nuclear Information System (INIS)

    Elliott, M.L.; Shafer, P.J.; Lamar, D.A.; Merrill, R.A.; Grunewald, W.; Roth, G.; Tobie, W.

    1996-03-01

    The Tank Waste Remediation System is selecting a reference melter system for the Hanford High-Level Waste vitrification plant. A melter evaluation was conducted in FY 1994 to narrow down the long list of potential melter technologies to a few for testing. A formal evaluation was performed by a Melter Selection Working Group (MSWG), which met in June and August 1994. At the June meeting, MSWG evaluated 15 technologies and selected six for more thorough evaluation at the Aug. meeting. All 6 were variations of joule-heated or induction-heated melters. Between the June and August meetings, Hanford site staff and consultants compiled data packages for each of the six melter technologies as well as variants of the baseline technologies. Information was solicited from melter candidate vendors to supplement existing information. This document contains the data packages compiled to provide background information to MSWG in support of the evaluation of the six technologies. (A separate evaluation was performed by Fluor Daniel, Inc. to identify balance of plant impacts if a given melter system was selected.)

  6. Melter operation results in chemical test at Rokkasho Reprocessing Plant

    International Nuclear Information System (INIS)

    Kanehira, Norio; Yoshioka, Masahiro; Muramoto, Hitoshi; Oba, Takaaki; Takahashi, Yuji

    2005-01-01

    Chemical Test of the glass melter system of the Vitrification Facility at Rokkasho Reprocessing Plant (RRP) was performed. In this test, basic performance of heating-up of the melter, melting glass, pouring glass was confirmed using simulated materials. Through these tests and operation of all modes, good results were gained, and training of operators was completed. (author)

  7. DC graphite plasma arc melter technology for waste vitrification

    International Nuclear Information System (INIS)

    Hamilton, R.A.; Wittle, J.K.; Trescot, J.; Wilver, P.

    1995-01-01

    This paper describes the features and benefits of a DC Arc Melter for the permanent treatment of all types of solid wastes including nonhazardous, hazardous and radioactive. This DC Arc Melter system is the low cost permanent solution for solid waste pollution prevention and remediation. Concern over the effective disposal of wastes generated by our industrial society, worldwide, has prompted development of technologies to address the problem. The only solution that has the ability to process almost all wastes, and to recover/recycle metallic and inorganic matter, is the group of technologies known as melters. Melters have distinct advantages over traditional technologies such as incineration because melters; operate at higher temperatures, are relatively unaffected by changes in the waste stream, produce a vitrified stable product, reduce gaseous emissions, and have the capability to recover/recycle slag, metals and gas. The system, DC Plasma Arc Melter, has the lowest capital, maintenance and operating cost of any melter technology because of its patented DC Plasma Arc with graphite electrode. DC Plasma Arc Melter systems are available in sizes from 50 kg/batch or 250-3,000 kg/hr on a continuous basis

  8. Vitrification of Hanford wastes in a joule-heated ceramic melter and evaluation of resultant canisterized product

    International Nuclear Information System (INIS)

    Chapman, C.C.; Buelt, J.L.; Slate, S.C.; Katayama, Y.B.; Bunnell, L.R.

    1979-08-01

    Experience gained in the week-long vitrification test and characterization of the glass produced in the run support the following conclusions: The Hanford waste simulated in this test can be readily vitrified in a joule-heated ceramic melter. Physical properties of the molten glass were entirely compatible with melter operation. The average feed rate of 106 kg/h is high enough to make the ceramic melter a feasible piece of equipment for vitrifying Hanford wastes. The glass produced in this trial had good chemical durability, 6(10) -5 g/cm 2 -d. When one of the canisters was purposely dropped onto a steel pad, the damage was limited to deformation of the steel can in the impact area, cracking of a weld, and fracturing of glass in the immediate vicinity of the impact area. No glass was released from the canister as a result of the drop test. The results of this vitrification test support the technical feasibility of vitrifying Hanford wastes by means of a joule-heated ceramic melter. Surface area for large glass castings is equivalent to the mass median particle diameters between 4.27 cm (1.75 in.) and 8.91 cm (3.51 in.) even when allowed to cool rapidly by standing in ambient air. Large canisters (up to 0.91 m in dia) can be cast without large voids while standing in air if the fill rate is over 100 kg/h. 34 figures, 10 tables

  9. MASBAL: A computer program for predicting the composition of nuclear waste glass produced by a slurry-fed ceramic melter

    International Nuclear Information System (INIS)

    Reimus, P.W.

    1987-07-01

    This report is a user's manual for the MASBAL computer program. MASBAL's objectives are to predict the composition of nuclear waste glass produced by a slurry-fed ceramic melter based on a knowledge of process conditions; to generate simulated data that can be used to estimate the uncertainty in the predicted glass composition as a function of process uncertainties; and to generate simulated data that can be used to provide a measure of the inherent variability in the glass composition as a function of the inherent variability in the feed composition. These three capabilities are important to nuclear waste glass producers because there are constraints on the range of compositions that can be processed in a ceramic melter and on the range of compositions that will be acceptable for disposal in a geologic repository. MASBAL was developed specifically to simulate the operation of the West Valley Component Test system, a commercial-scale ceramic melter system that will process high-level nuclear wastes currently stored in underground tanks at the site of the Western New York Nuclear Services Center (near West Valley, New York). The program is flexible enough, however, to simulate any slurry-fed ceramic melter system. 4 refs., 16 figs., 5 tabs

  10. Cullet Manufacture Using the Cylindrical Induction Melter

    International Nuclear Information System (INIS)

    Miller, D. H.

    2000-01-01

    The base process for vitrification of the Am/Cm solution stored in F-canyon uses 25SrABS cullet as the glass former. A small portion of the cullet used in the SRTC development work was purchased from Corning while the majority was made in the 5 inch Cylindrical Induction Melter (CIM5). Task 1.01 of TTR-NMSS/SE-006, Additional Am-Cm Process Development Studies, requested that a process for the glass former (cullet) fabrication be specified. This report provides the process details for 25SrAB cullet production thereby satisfying Task 1.01

  11. Equipment experience in a radioactive LFCM [liquid-fed ceramic melter] vitrification facility

    International Nuclear Information System (INIS)

    Holton, L.K. Jr.; Dierks, R.D.; Sevigny, G.J.; Goles, R.W.; Surma, J.E.; Thomas, N.M.

    1986-11-01

    Since October 1984, the Pacific Northwest Laboratory (PNL) has operated a pilot-scale radioactive liquid-fed ceramic melter (RLFCM) vitrification process in shielded manipulator hot cells. This vitrification facility is being operated for the Department of Energy (DOE) to remotely test vitrification equipment components in a radioactive environment and to develop design and operation data that can be applied to production-scale projects. This paper summarizes equipment and process experience obtained from the operations of equipment systems for waste feeding, waste vitrification, canister filling, canister handling, and vitrification off-gas treatment

  12. Energy Efficient Glass Melting - The Next Generation Melter

    Energy Technology Data Exchange (ETDEWEB)

    David Rue

    2008-03-01

    The objective of this project is to demonstrate a high intensity glass melter, based on the submerged combustion melting technology. This melter will serve as the melting and homogenization section of a segmented, lower-capital cost, energy-efficient Next Generation Glass Melting System (NGMS). After this project, the melter will be ready to move toward commercial trials for some glasses needing little refining (fiberglass, etc.). For other glasses, a second project Phase or glass industry research is anticipated to develop the fining stage of the NGMS process.

  13. Rheological Properties of Defense Waste processing Facility Melter Feeds

    International Nuclear Information System (INIS)

    Ebadian, M.A.; Mao, F.

    1998-01-01

    In the present investigation, viscosity measurements have been carried out for two types of simulated Defense waste slurries, a Savannah River slurry and a Hanford slurry. The measurements were conducted in two experimental options. A rotational viscometer was used to measure viscosity under well-defined temperature and pH value operating conditions. The solids concentration used for this option was lower than 15 wt.%. Both the slurries have been investigated using this experimental option. The Savannah River slurry has also been investigated in a pipeline flow system, which measured the pressure drop as the slurry flowed through the pipe. The slurry's viscosity can be extracted from the pressure drop information. These investigations have been performed in relatively wide parameter ranges. The solids concentration of the slurry tested in the pipeline system was as high as 25 wt.%.The slurry pH in both experimental options covered a range of 4 to 13.5. The highest operating temperature was 66 C for the rotational viscometer and 55 C for the pipeline system. In FY97, the experiments for the Hanford slurry in the pipeline system will be performed

  14. Modified IRC bench-scale arc melter for waste processing

    International Nuclear Information System (INIS)

    Eddy, T.L.; Sears, J.W.; Grandy, J.D.; Kong, P.C.; Watkins, A.D.

    1994-03-01

    This report describes the INEL Research Center (IRC) arc melter facility and its recent modifications. The arc melter can now be used to study volatilization of toxic and high vapor pressure metals and the effects of reducing and oxidizing (redox) states in the melt. The modifications include adding an auger feeder, a gas flow control and monitoring system, an offgas sampling and exhaust system, and a baghouse filter system, as well as improving the electrode drive, slag sampling system, temperature measurement and video monitoring and recording methods, and oxidation lance. In addition to the volatilization and redox studies, the arc melter facility has been used to produce a variety of glass/ceramic waste forms for property evaluation. Waste forms can be produced on a daily basis. Some of the melts performed are described to illustrate the melter's operating characteristics

  15. High-Level Waste Melter Study Report

    Energy Technology Data Exchange (ETDEWEB)

    Perez, Joseph M.; Bickford, Dennis F.; Day, Delbert E.; Kim, Dong-Sang; Lambert, Steven L.; Marra, Sharon L.; Peeler, David K.; Strachan, Denis M.; Triplett, Mark B.; Vienna, John D.; Wittman, Richard S.

    2001-07-13

    At the Hanford Site in Richland, Washington, the path to site cleanup involves vitrification of the majority of the wastes that currently reside in large underground tanks. A Joule-heated glass melter is the equipment of choice for vitrifying the high-level fraction of these wastes. Even though this technology has general national and international acceptance, opportunities may exist to improve or change the technology to reduce the enormous cost of accomplishing the mission of site cleanup. Consequently, the U.S. Department of Energy requested the staff of the Tanks Focus Area to review immobilization technologies, waste forms, and modifications to requirements for solidification of the high-level waste fraction at Hanford to determine what aspects could affect cost reductions with reasonable long-term risk. The results of this study are summarized in this report.

  16. Next Generation Melter Optioneering Study - Interim Report

    International Nuclear Information System (INIS)

    Gray, M.F.; Calmus, R.B.; Ramsey, G.; Lomax, J.; Allen, H.

    2010-01-01

    The next generation melter (NOM) development program includes a down selection process to aid in determining the recommended vitrification technology to implement into the WTP at the first melter change-out which is scheduled for 2025. This optioneering study presents a structured value engineering process to establish and assess evaluation criteria that will be incorporated into the down selection process. This process establishes an evaluation framework that will be used progressively throughout the NGM program, and as such this interim report will be updated on a regular basis. The workshop objectives were achieved. In particular: (1) Consensus was reached with stakeholders and technology providers represented at the workshop regarding the need for a decision making process and the application of the D 2 0 process to NGM option evaluation. (2) A framework was established for applying the decision making process to technology development and evaluation between 2010 and 2013. (3) The criteria for the initial evaluation in 2011 were refined and agreed with stakeholders and technology providers. (4) The technology providers have the guidance required to produce data/information to support the next phase of the evaluation process. In some cases it may be necessary to reflect the data/information requirements and overall approach to the evaluation of technology options against specific criteria within updated Statements of Work for 2010-2011. Access to the WTP engineering data has been identified as being very important for option development and evaluation due to the interface issues for the NGM and surrounding plant. WRPS efforts are ongoing to establish precisely data that is required and how to resolve this Issue. It is intended to apply a similarly structured decision making process to the development and evaluation of LAW NGM options.

  17. Methods of Off-Gas Flammability Control for DWPF Melter Off-Gas System at Savannah River Site

    International Nuclear Information System (INIS)

    Choi, A.S.; Iverson, D.C.

    1996-01-01

    Several key operating variables affecting off-gas flammability in a slurry-fed radioactive waste glass melter are discussed, and the methods used to prevent potential off-gas flammability are presented. Two models have played a central role in developing such methods. The first model attempts to describe the chemical events occurring during the calcining and melting steps using a multistage thermodynamic equilibrium approach, and it calculates the compositions of glass and calcine gases. Volatile feed components and calcine gases are fed to the second model which then predicts the process dynamics of the entire melter off-gas system including off-gas flammability under both steady state and various transient operating conditions. Results of recent simulation runs are also compared with available data

  18. Preparation and characterization of an improved borosilicate glass for the solidification of high level radioactive fission product solutions (HLW). Pt. 2

    International Nuclear Information System (INIS)

    Kahl, L.; Ruiz-Lopez, M.C.; Saidl, J.; Dippel, T.

    1982-04-01

    In the 'Institut fuer Nuklare Entsorgungstechnik' the borosilicate glass VG 98/12 has been developed for the solidification of the high level radioactive waste (HLW). This borosilicate glass can be used in a direct heated ceramic melter and forms together with the HLW the borosilicate glass product GP 98/12. This borosilicate glass product has been examined in detail both in liquid and solid state. The elements contained in the HLW can be incorporated without problems. Only in a few exceptions the concentration must be kept below certain limits to exclude the formation of a second phase ('yellow phase') by separation. No spontaneous crystallization and no crystallization over a long time could be observed as long as the temperature of the borosilicate glass product is kept below its transformation area. Simulating accidental conditions in the final storage, samples had been leached at temperatures up to 200 0 C and pressures up to 130 bar with saturated rock salt brine and saturated quinary salt brine. The leaching process seems to be stopped by the formed 'leached layer' on the surface of the borosilicate glass product after a limited leaching time. Detailed investigations have been started to explain this phenomenon. (orig.) [de

  19. Numerical analysis of historical change of the electric resistance in the TVF glass melter

    International Nuclear Information System (INIS)

    Kawamura, Takumi; Sakai, Takaaki

    2004-09-01

    Concerning to the TVF glass melter in the Tokai reprocessing center, it is being planned to detect the deposition of the noble metals in a glass melter and remove them periodically to extend the melter lifetime. Numerical analysis has been performed for the electric resistance evaluation in order to estimate the sedimentation situation and current density distribution from the melter resistance. Electric field analysis was carried out by using MAGNA-FIM code and the influence factors to melter resistance was evaluated concerning to the sedimentation situation and glass temperature. In addition, transitions of the sedimentation and melter resistances were estimated from the operation history of the TVF-1 melter. As a result, the followings were obtained. From the evaluation of the influence factors to melter resistance, it turns out that the volume and the noble metals concentration of a sediment influence notably to melter resistance when the sediment contacts to electrodes. The sediment temperature at the melter bottom has small sensitivity in case of the non-contact situation. The glass temperature in the melter upper part, however, has big sensitivity in melter resistance irrespective of the existence of contact. Based on the above sensitivity evaluation, Numerical analysis was carried out supposing the sedimentation process which suits to a melter resistance fall during the operation history of the TVF-1 melter. As input conditions, the voltage between electrodes and the temperature in the melter were referred from the operation history data. It was assumed that the noble metals concentration in a sediment increased constantly for every operation batch. As a result, the characteristics of melter resistance history was reproduced successfully in general. Thereby, it became prospective to predict the sedimentation situation by using the new resistance analysis model for the glass melter. (author)

  20. U.S. Bureau of Mines, phase I Hanford low-level waste melter tests: Melter offgas report

    International Nuclear Information System (INIS)

    Eaton, W.C.

    1995-01-01

    A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense wastes stored in underground tanks at the Hanford Site in southeastern Washington State. Phase 1 of the melter demonstration tests using simulated LLW was completed during fiscal year 1995. This document is the melter offgas report on testing performed by the U.S. Department of the Interior, Bureau of Mines, Albany Research Center in Albany, Oregon. The Bureau of Mines (one of the seven vendors selected) was chosen to demonstrate carbon electrode melter technology (also called carbon arc or electric arc) under WHC subcontract number MMI-SVV-384216. The document contains the complete offgas report for the first 24-hour melter test (WHC-1) as prepared by Entropy Inc. A summary of this report is also contained in the''U.S. Bureau of Mines, Phase 1 Hanford Low-Level Waste Melter Tests: Final Report'' (WHC-SD-WM-VI-030)

  1. Counter current decantation washing of HLW sludge

    International Nuclear Information System (INIS)

    Brooke, J.N.; Peterson, R.A.

    1997-01-01

    The Savannah River Site (SRS) has 51 High Level Waste (HLW) tanks with typical dimensions 25.9 meters (85 feet) diameter and 10 meters (33 feet) high. Nearly 114 million liters (30 M gallons) of HLW waste is stored in these tanks in the form of insoluble solids called sludge, crystallized salt called salt cake, and salt solutions. This waste is being converted to waste forms stable for long term storage. In one of the processes, soluble salts are washed from HLW sludge in preparation for vitrification. At present, sludge is batch washed in a waste tank with one or no reuse of the wash water. Sodium hydroxide and sodium nitrite are added to the wash water for tank corrosion protection; the large volumes of spent wash water are recycled to the evaporator system; additional salt cake is produced; and sodium carbonate is formed in the washed sludge during storage by reaction with CO 2 from the air. High costs and operational concerns with the current washing process prompts DOE and WSRC to seek an improved washing method. A new method should take full advantage of the physical/chemical properties of sludge, experience from other technical disciplines, processing rate requirements, inherent process safety, and use of proven processes and equipment. Counter current solids washing is a common process in the minerals processing and chemical industries. Washing circuits can be designed using thickeners, filters or centrifuges. Realizing the special needs of nuclear work and the low processing rates required, a Counter Current Decantation (CCD) circuit is proposed using small thickeners and fluidic pumps

  2. Statistical process control applied to the liquid-fed ceramic melter process

    International Nuclear Information System (INIS)

    Pulsipher, B.A.; Kuhn, W.L.

    1987-09-01

    In this report, an application of control charts to the apparent feed composition of a Liquid-Fed Ceramic Melter (LFCM) is demonstrated by using results from a simulation of the LFCM system. Usual applications of control charts require the assumption of uncorrelated observations over time. This assumption is violated in the LFCM system because of the heels left in tanks from previous batches. Methods for dealing with this problem have been developed to create control charts for individual batches sent to the feed preparation tank (FPT). These control charts are capable of detecting changes in the process average as well as changes in the process variation. All numbers reported in this document were derived from a simulated demonstration of a plausible LFCM system. In practice, site-specific data must be used as input to a simulation tailored to that site. These data directly affect all variance estimates used to develop control charts. 64 refs., 3 figs., 2 tabs

  3. Safety assessment of HLW geological disposal system

    International Nuclear Information System (INIS)

    Naito, Morimasa

    2006-01-01

    In accordance with the Japanese nuclear program, the liquid waste with a high level of radioactivity arising from reprocessing is solidified in a stable glass matrix (vitrification) in stainless steel fabrication containers. The vitrified waste is referred to as high-level radioactive waste (HLW), and is characterized by very high initial radioactivity which, even though it decreases with time, presents a potential long-term risk. It is therefore necessary to thoroughly manage HLW from human and his environment. After vitrification, HLW is stored for a period of 30 to 50 years to allow cooling, and finally disposed of in a stable geological environment at depths greater than 300 m below surface. The deep underground environment, in general, is considered to be stable over geological timescales compared with surface environment. By selecting an appropriate disposal site, therefore, it is considered to be feasible to isolate the waste in the repository from man and his environment until such time as radioactivity levels have decayed to insignificance. The concept of geological disposal in Japan is similar to that in other countries, being based on a multibarrier system which combines the natural geological environment with engineered barriers. It should be noted that geological disposal concept is based on a passive safety system that does not require any institutional control for assuring long term environmental safety. To demonstrate feasibility of safe HLW repository concept in Japan, following technical steps are essential. Selection of a geological environment which is sufficiently stable for disposal (site selection). Design and installation of the engineered barrier system in a stable geological environment (engineering measures). Confirmation of the safety of the constructed geological disposal system (safety assessment). For site selection, particular consideration is given to the long-term stability of the geological environment taking into account the fact

  4. Source term measurements on vitrified HLW

    International Nuclear Information System (INIS)

    Hough, A.; Marples, J.A.C.

    1988-01-01

    The equilibrium concentrations of Tc-99, Np-237, Pu-239/240 and Am-241 have been measured in the presence of materials likely to be present in a vitrified HLW repository: glass, iron, backfill and rock. Results were measured under both oxidising and reducing conditions and at pH values set by the backfill bentonite and cement. Under reducing conditions and with cementitious backfills, the equilibrium concentrations ranged from three to 30 times allowed drinking water levels for the four isotopes. (author)

  5. Strategic management of HLW repository projects

    International Nuclear Information System (INIS)

    Bartlett, J.W.

    1984-01-01

    This paper suggests an approach to strategic management of HLW repository projects based on the premise that a primary objective of project activities is resolution of issues. The approach would be implemented by establishing an issues management function with responsibility to define the issues agenda, develop and apply the tools for assessing progress toward issue resolution, and develop the issue resolution criteria. A principal merit of the approach is that it provides a defensible rationale for project plans and activities. It also helps avoid unnecessary costs and schedule delays, and it helps assure coordination between project functions that share responsibilities for issue resolution

  6. Review of continuous ceramic-lined melter and associated experience at PNL

    International Nuclear Information System (INIS)

    Buelt, J.L.; Chapman, C.C.; Barnes, S.M.; Dierks, R.D.

    1979-01-01

    Development of continuous, ceramic-lined melters applicable to immobilization of radioactive wastes began at PNL in 1973. A comprehensive program is curretly in progress. The melters constructed at PNL have incorporated remote and reliable design features necessary for radioactive use. The extensive experience with vitrification of simulated wastes has proven the continuous melter's applicability to radioactive waste immobilization

  7. Graphite electrode arc melter demonstration Phase 2 test results

    International Nuclear Information System (INIS)

    Soelberg, N.R.; Chambers, A.G.; Anderson, G.L.; O'Connor, W.K.; Oden, L.L.; Turner, P.C.

    1996-06-01

    Several U.S. Department of Energy organizations and the U.S. Bureau of Mines have been collaboratively conducting mixed waste treatment process demonstration testing on the near full-scale graphite electrode submerged arc melter system at the Bureau's Albany (Oregon) Research Center. An initial test series successfully demonstrated arc melter capability for treating surrogate incinerator ash of buried mixed wastes with soil. The conceptual treatment process for that test series assumed that buried waste would be retrieved and incinerated, and that the incinerator ash would be vitrified in an arc melter. This report presents results from a recently completed second series of tests, undertaken to determine the ability of the arc melter system to stably process a wide range of open-quotes as-receivedclose quotes heterogeneous solid mixed wastes containing high levels of organics, representative of the wastes buried and stored at the Idaho National Engineering Laboratory (INEL). The Phase 2 demonstration test results indicate that an arc melter system is capable of directly processing these wastes and could enable elimination of an up-front incineration step in the conceptual treatment process

  8. Graphite electrode arc melter demonstration Phase 2 test results

    Energy Technology Data Exchange (ETDEWEB)

    Soelberg, N.R.; Chambers, A.G.; Anderson, G.L.; O`Connor, W.K.; Oden, L.L.; Turner, P.C.

    1996-06-01

    Several U.S. Department of Energy organizations and the U.S. Bureau of Mines have been collaboratively conducting mixed waste treatment process demonstration testing on the near full-scale graphite electrode submerged arc melter system at the Bureau`s Albany (Oregon) Research Center. An initial test series successfully demonstrated arc melter capability for treating surrogate incinerator ash of buried mixed wastes with soil. The conceptual treatment process for that test series assumed that buried waste would be retrieved and incinerated, and that the incinerator ash would be vitrified in an arc melter. This report presents results from a recently completed second series of tests, undertaken to determine the ability of the arc melter system to stably process a wide range of {open_quotes}as-received{close_quotes} heterogeneous solid mixed wastes containing high levels of organics, representative of the wastes buried and stored at the Idaho National Engineering Laboratory (INEL). The Phase 2 demonstration test results indicate that an arc melter system is capable of directly processing these wastes and could enable elimination of an up-front incineration step in the conceptual treatment process.

  9. Development Of High Waste-Loading HLW Glasses For High Bismuth Phosphate Wastes, VSL-12R2550-1, Rev 0

    International Nuclear Information System (INIS)

    Kruger, A. A.; Pegg, Ian L.; Gan, Hao; Kot, Wing K.

    2012-01-01

    This report presents results from tests with new glass formulations that have been developed for several high Bi-P HLW compositions that are expected to be processed at the WTP that have not been tested previously. WTP HLW feed compositions were reviewed to select waste batches that are high in Bi-P and that are reasonably distinct from the Bi-limited waste that has been tested previously. Three such high Bi-P HLW compositions were selected for this work. The focus of the present work was to determine whether the same type of issues as seen in previous work with high-Bi HLW will be seen in HLW with different concentrations of Bi, P and Cr and also whether similar glass formulation development approaches would be successful in mitigating these issues. New glass compositions were developed for each of the three representative Bi-P HLW wastes and characterized with respect to key processing and product quality properties and, in particular, those relating to crystallization and foaming tendency

  10. Development Of High Waste-Loading HLW Glasses For High Bismuth Phosphate Wastes, VSL-12R2550-1, Rev 0

    Energy Technology Data Exchange (ETDEWEB)

    Kruger, A. A. [Department of Energy, Office of River Protection, Richland, Washington (United States); Pegg, Ian L. [The Catholic University of America, Washington, DC (United States); Gan, Hao [The Catholic University of America, Washington, DC (United States); Kot, Wing K. [The Catholic University of America, Washington, DC (United States)

    2012-12-13

    This report presents results from tests with new glass formulations that have been developed for several high Bi-P HLW compositions that are expected to be processed at the WTP that have not been tested previously. WTP HLW feed compositions were reviewed to select waste batches that are high in Bi-P and that are reasonably distinct from the Bi-limited waste that has been tested previously. Three such high Bi-P HLW compositions were selected for this work. The focus of the present work was to determine whether the same type of issues as seen in previous work with high-Bi HLW will be seen in HLW with different concentrations of Bi, P and Cr and also whether similar glass formulation development approaches would be successful in mitigating these issues. New glass compositions were developed for each of the three representative Bi-P HLW wastes and characterized with respect to key processing and product quality properties and, in particular, those relating to crystallization and foaming tendency.

  11. Heat Transfer Model of a Small-Scale Waste Glass Melter with Cold Cap Layer

    Energy Technology Data Exchange (ETDEWEB)

    Abboud, Alexander; Guillen, Donna Post; Pokorny, Richard

    2016-09-01

    At the Hanford site in the state of Washington, more than 56 million gallons of radioactive waste is stored in underground tanks. The cleanup plan for this waste is vitrification at the Waste Treatment Plant (WTP), currently under construction. At the WTP, the waste will be blended with glass-forming materials and heated to 1423K, then poured into stainless steel canisters to cool and solidify. A fundamental understanding of the glass batch melting process is needed to optimize the process to reduce cost and decrease the life cycle of the cleanup effort. The cold cap layer that floats on the surface of the glass melt is the primary reaction zone for the feed-to-glass conversion. The conversion reactions include water release, melting of salts, evolution of batch gases, dissolution of quartz and the formation of molten glass. Obtaining efficient heat transfer to this region is crucial to achieving high rates of glass conversion. Computational fluid dynamics (CFD) modeling is being used to understand the heat transfer dynamics of the system and provide insight to optimize the process. A CFD model was developed to simulate the DM1200, a pilot-scale melter that has been extensively tested by the Vitreous State Laboratory (VSL). Electrodes are built into the melter to provide Joule heating to the molten glass. To promote heat transfer from the molten glass into the reactive cold cap layer, bubbling of the molten glass is used to stimulate forced convection within the melt pool. A three-phase volume of fluid approach is utilized to model the system, wherein the molten glass and cold cap regions are modeled as separate liquid phases, and the bubbling gas and plenum regions are modeled as one lumped gas phase. The modeling of the entire system with a volume of fluid model allows for the prescription of physical properties on a per-phase basis. The molten glass phase and the gas phase physical properties are obtained from previous experimental work. Finding representative

  12. Arc melter demonstration baseline test results

    International Nuclear Information System (INIS)

    Soelberg, N.R.; Chambers, A.G.; Anderson, G.L.; Oden, L.L.; O'Connor, W.K.; Turner, P.C.

    1994-07-01

    This report describes the test results and evaluation for the Phase 1 (baseline) arc melter vitrification test series conducted for the Buried Waste Integrated Demonstration program (BWID). Phase 1 tests were conducted on surrogate mixtures of as-incinerated wastes and soil. Some buried wastes, soils, and stored wastes at the INEL and other DOE sites, are contaminated with transuranic (TRU) radionuclides and hazardous organics and metals. The high temperature environment in an electric arc furnace may be used to process these wastes to produce materials suitable for final disposal. An electric arc furnace system can treat heterogeneous wastes and contaminated soils by (a) dissolving and retaining TRU elements and selected toxic metals as oxides in the slag phase, (b) destroying organic materials by dissociation, pyrolyzation, and combustion, and (c) capturing separated volatilized metals in the offgas system for further treatment. Structural metals in the waste may be melted and tapped separately for recycle or disposal, or these metals may be oxidized and dissolved into the slag. The molten slag, after cooling, will provide a glass/ceramic final waste form that is homogeneous, highly nonleachable, and extremely durable. These features make this waste form suitable for immobilization of TRU radionuclides and toxic metals for geologic timeframes. Further, the volume of contaminated wastes and soils will be substantially reduced in the process

  13. Literature review: Assessment of DWPF melter and melter off-gas system lifetime

    Energy Technology Data Exchange (ETDEWEB)

    Reigel, M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-07-30

    A glass melter for use in processing radioactive waste is a challenging environment for the materials of construction (MOC) resulting from a combination of high temperatures, chemical attack, and erosion/corrosion; therefore, highly engineered materials must be selected for this application. The focus of this report is to review the testing and evaluations used in the selection of the Defense Waste Processing Facility (DWPF), glass contact MOC specifically the Monofrax® K-3 refractory and Inconel® 690 alloy. The degradation or corrosion mechanisms of these materials during pilot scale testing and in-service operation were analyzed over a range of oxidizing and reducing flowsheets; however, DWPF has primarily processed a reducing flowsheet (i.e., Fe2+/ΣFe of 0.09 to 0.33) since the start of radioactive operations. This report also discusses the materials selection for the DWPF off-gas system and the corrosion evaluation of these materials during pilot scale testing and non-radioactive operations of DWPF Melter #1. Inspection of the off-gas components has not been performed during radioactive operations with the exception of maintenance because of plugging.

  14. Literature review: Assessment of DWPF melter and melter off-gas system lifetime

    Energy Technology Data Exchange (ETDEWEB)

    Reigel, M. M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-07-30

    A glass melter for use in processing radioactive waste is a challenging environment for the materials of construction (MOC) resulting from a combination of high temperatures, chemical attack, and erosion/corrosion; therefore, highly engineered materials must be selected for this application. The focus of this report is to review the testing and evaluations used in the selection of the Defense Waste Processing Facility (DWPF), glass contact MOC specifically the Monofrax® K-3 refractory and Inconel® 690 alloy. The degradation or corrosion mechanisms of these materials during pilot scale testing and in-service operation were analyzed over a range of oxidizing and reducing flowsheets; however, DWPF has primarily processed a reducing flowsheet (i.e., Fe2+/ΣFe of 0.09 to 0.33) since the start of radioactive operations. This report also discusses the materials selection for the DWPF off-gas system and the corrosion evaluation of these materials during pilot scale testing and non-radioactive operations of DWPF Melter #1. Inspection of the off-gas components has not been performed during radioactive operations with the exception of maintenance because of plugging.

  15. Characterization of Ceramic Material Produced From a Cold Crucible Induction Melter Test

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Marra, J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-04-30

    This report summarizes the results from characterization of samples from a melt processed surrogate ceramic waste form. Completed in October of 2014, the first scaled proof of principle cold crucible induction melter (CCIM) test was conducted to process a Fe-hollandite-rich titanate ceramic for treatment of high level nuclear waste. X-ray diffraction, electron microscopy, inductively coupled plasma-atomic emission spectroscopy (and inductively coupled plasma-mass spectroscopy for Cs), and product consistency tests were used to characterize the CCIM material produced. Core samples at various radial locations from the center of the CCIM were taken. These samples were also sectioned and analyzed vertically. Together, the various samples were intended to provide an indication of the homogeneity throughout the CCIM with respect to phase assemblage, chemical composition, and chemical durability. Characterization analyses confirmed that a crystalline ceramic with desirable phase assemblage was produced from a melt using a CCIM. Hollandite and zirconolite were identified in addition to possible highly-substituted pyrochlore and perovskite. Minor phases rich in Fe, Al, or Cs were also identified. Remarkably only minor differences were observed vertically or radially in the CCIM material with respect to chemical composition, phase assemblage, and durability. This recent CCIM test and the resulting characterization in conjunction with demonstrated compositional improvements support continuation of CCIM testing with an improved feed composition and improved melter system.

  16. Impact Of Melter Internal Design On Off-Gas Flammability

    International Nuclear Information System (INIS)

    Choi, A. S.; Lee, S. Y.

    2012-01-01

    The purpose of this study was to: (1) identify the more dominant design parameters that can serve as the quantitative measure of how prototypic a given melter is, (2) run the existing DWPF models to simulate the data collected using both DWPF and non-DWPF melter configurations, (3) confirm the validity of the selected design parameters by determining if the agreement between the model predictions and data is reasonably good in light of the design and operating conditions employed in each data set, and (4) run Computational Fluid Dynamics (CFD) simulations to gain new insights into how fluid mixing is affected by the configuration of melter internals and to further apply the new insights to explaining, for example, why the agreement is not good

  17. Gaseous and particulate emissions from a DC arc melter.

    Science.gov (United States)

    Overcamp, Thomas J; Speer, Matthew P; Griner, Stewart J; Cash, Douglas M

    2003-01-01

    Tests treating soils contaminated with metal compounds and radionuclide surrogates were conducted in a DC arc melter. The soil melted, and glassy or ceramic waste forms with a separate metal phase were produced. Tests were run in the melter plenum with either air or N2 purge gases. In addition to nitrogen, the primary emissions of gases were CO2, CO, oxygen, methane, and oxides of nitrogen (NO(x)). Although the gas flow through the melter was low, the particulate concentrations ranged from 32 to 145 g/m3. Cerium, a nonradioactive surrogate for plutonium and uranium, was not enriched in the particulate matter (PM). The PM was enriched in cesium and highly enriched in lead.

  18. Savannah River Laboratory's operating experience with glass melters

    International Nuclear Information System (INIS)

    Brown, F.H.; Randall, C.T.; Cosper, M.B.; Moseley, J.P.

    1982-01-01

    The Department of Energy, with recommendations from the Du Pont Company, is proposing that a Defense Waste Processing Facility be constructed at the Savannah River Plant to immobilize radioactive The immobilization process is designed around the solidification of waste sludge in borosilicate glass. The Savannah River Laboratory, who is responsible for the solidification process development program, has completed an experimental program with one large-scale glass melter and just started up another melter. Experimental data indicate that process requirements can easily be met with the current design. 7 figures

  19. DWPF Melter No.2 Prototype Bus Bar Test Report

    International Nuclear Information System (INIS)

    Gordon, J.

    2003-01-01

    Characterization and performance testing of a prototype DWPF Melter No.2 Dome Heater Bus Bar are described. The prototype bus bar was designed to address the design features of the existing system which may have contributed to water leaks on Melter No.1. Performance testing of the prototype revealed significant improvement over the existing design in reduction of both bus bar and heater connection maximum temperature, while characterization revealed a few minor design and manufacturing flaws in the bar. The prototype is recommended as an improvement over the existing design. Recommendations are also made in the area of quality control to ensure that critical design requirements are met

  20. HLW Long-term Management Technology Development

    International Nuclear Information System (INIS)

    Choi, Jong Won; Kang, C. H.; Ko, Y. K.

    2010-02-01

    Permanent disposal of spent nuclear fuels from the power generation is considered to be the unique method for the conservation of human being and nature in the present and future. In spite of spent nuclear fuels produced from power generation, based on the recent trends on the gap between supply and demand of energy, the advance on energy price and reduction of carbon dioxide, nuclear energy is expected to play a role continuously in Korea. It means that a new concept of nuclear fuel cycle is needed to solve problems on spent nuclear fuels. The concept of the advanced nuclear fuel cycle including PYRO processing and SFR was presented at the 255th meeting of the Atomic Energy Commission. According to the concept of the advanced nuclear fuel cycle, actinides and long-term fissile nuclides may go out of existence in SFR. And then it is possible to dispose of short term decay wastes without a great risk bearing. Many efforts had been made to develop the KRS for the direct disposal of spent nuclear fuels in the representative geology of Korea. But in the case of the adoption of Advanced nuclear fuel cycle, the disposal of PYRO wastes should be considered. For this, we carried out the Safety Analysis on HLW Disposal Project with 5 sub-projects such as Development of HLW Disposal System, Radwaste Disposal Safety Analysis, Feasibility study on the deep repository condition, A study on the Nuclide Migration and Retardation Using Natural Barrier, and In-situ Study on the Performance of Engineered Barriers

  1. Design and operation of small-scale glass melters for immobilizing radioactive waste

    International Nuclear Information System (INIS)

    Plodinec, M.J.; Chismar, P.H.

    1980-01-01

    A small-scale (3-kg), joule-heated, continuous melter has been designed to study vitrification of Savannah River Plant radioactive waste. The first melter built has been in nonradioactive service for nearly three years. This melter had Inconel 690 electrodes and uses Monofrax K-3 for the contact refractory. Several problems seem in this melter have had an impact on the design of a full-scale system. Problems include uncontrolled electric currents passing through the throat, and formation of a slag layer at the bottom of the melter. The performance of a similar melter in a low-maintenance, radioactive environment is also described. Problems such as halide refluxing, and hot streaking, first observed in this melter, are also discussed

  2. HLW disposal in Germany - R and D achievements and outlook

    International Nuclear Information System (INIS)

    Steininger, W.

    2006-01-01

    The paper gives a brief overview of the status of R and D on HLW disposal. Shortly addressed is the current nuclear policy. After describing the responsibilities regarding R and D for disposing of heat-generating high-level (HLW) waste (vitrified waste and spent fuel), selected projects are mentioned to illustrate the state of knowledge in disposing of waste in rock salt. Participation in international projects and programs is described to illustrate the value for the German concepts and ideas for HLW disposal in different rock types. Finally, a condensed outlook on future activities is given. (author)

  3. Volatilization of heavy metals and radionuclides from soil heated in an induction ''cold'' crucible melter

    International Nuclear Information System (INIS)

    Aloy, A.S.; Belov, V.Z.; Trofimenko, A.S.; Dmitriev, S.A.; Stefanovsky, S.V.; Gombert, D.; Knecht, D.A.

    1997-01-01

    The behavior of heavy metals and radionuclides during high-temperature treatment is very important for the design and operational capabilities of the off-gas treatment system, as well as for a better understanding of the nature and forms of the secondary waste. In Russia, a process for high-temperature melting in an induction heated cold crucible system is being studied for vitrification of Low Level Waste (LLW) flyash and SYNROC production with simulated high level waste (HLW). This work was done as part of a Department of Energy (DOE) funded research project for thermal treatment of mixed low level waste (LLW). Soil spiked with heavy metals (Cd, Pb) and radionuclides (Cs-137, U-239, Pu-239) was used as a waste surrogate. The soil was melted in an experimental lab-scale system that consisted of a high-frequency generator (1.76 MHz, 60 kW), a cold crucible melter (300 mm high and 90 mm in diameter), a shield box, and an off-gas system. The process temperature was 1,350--1,400 C. Graphite and silicon carbide were used as sacrificial conductive materials to start heating and initial melting of the soil batch. The off-gas system was designed in such a manner that after each experiment, it can be disconnected to collect and analyze all deposits to determine the mass balance. The off-gases were also sampled during an experiment to analyze for hydrogen, NO x , carbon dioxide, carbon monoxide and chlorine formation. This paper describes distribution and mass balance of metals and radionuclides in various parts of the off-gas system. The leach rate of the solidified blocks identified by the PCT method is also reported

  4. Glass melter assembly for the Hanford Waste Vitrification Plant

    International Nuclear Information System (INIS)

    Chen, A.E.; Russell, A.; Shah, K.R.; Kalia, J.

    1993-01-01

    The Hanford Waste Vitrification Plant (HWVP) is designed to solidify high level radioactive waste by converting it into stable borosilicate after mixing with glass frit and water. The heart of this conversion process takes place in the glass melter. The life span of the existing melter is limited by the possible premature failure of the heater assembly, which is not remotely replaceable, in the riser and pour spout. A goal of HWVP Project is to design remotely replaceable riser and pour spout heaters so that the useful life of the melter can be prolonged. The riser pour spout area is accessible only by the canyon crane and impact wrench. It is also congested with supporting frame members, service piping, electrode terminals, canister positioning arm and other various melter components. The visibility is low and the accessibility is limited. The problem is further compounded by the extreme high temperature in the riser core and the electrical conductive nature of the molten glass that flows through it

  5. Advances in Glass Formulations for Hanford High-Alumimum, High-Iron and Enhanced Sulphate Management in HLW Streams-13000

    International Nuclear Information System (INIS)

    Kruger, Albert A.

    2013-01-01

    The current estimates and glass formulation efforts have been conservative in terms of achievable waste loadings. These formulations have been specified to ensure that the glasses are homogenous, contain essentially no crystalline phases, are processable in joule-heated, ceramic-lined melters and meet Hanford Tank Waste Treatment and Immobilization Plant (WTP) Contract terms. The WTP's overall mission will require the immobilization of tank waste compositions that are dominated by mixtures of aluminum (Al), chromium (Cr), bismuth (Bi), iron (Fe), phosphorous (P), zirconium (Zr), and sulphur (S) compounds as waste-limiting components. Glass compositions for these waste mixtures have been developed based upon previous experience and current glass property models. Recently, DOE has initiated a testing program to develop and characterize HLW glasses with higher waste loadings and higher throughput efficiencies. Results of this work have demonstrated the feasibility of increases in waste loading from about 25 wt% to 33-50 wt% (based on oxide loading) in the glass depending on the waste stream. In view of the importance of aluminum limited waste streams at Hanford (and also Savannah River), the ability to achieve high waste loadings without adversely impacting melt rates has the potential for enormous cost savings from reductions in canister count and the potential for schedule acceleration. Consequently, the potential return on the investment made in the development of these enhancements is extremely favorable. Glass composition development for one of the latest Hanford HLW projected compositions with sulphate concentrations high enough to limit waste loading have been successfully tested and show tolerance for previously unreported tolerance for sulphate. Though a significant increase in waste loading for high-iron wastes has been achieved, the magnitude of the increase is not as substantial as those achieved for high-aluminum, high-chromium, high-bismuth or sulphur

  6. SNF/HLW Transfer System Description Document

    International Nuclear Information System (INIS)

    W. Holt

    2005-01-01

    The purpose of this system description document (SDD) is to establish requirements that drive the design of the spent nuclear fuel (SNF)/high-level radioactive waste (HLW) transfer system and associated bases, which will allow the design effort to proceed to license application. This SDD will be revised at strategic points as the design matures. This SDD identifies the requirements and describes the system design, as it currently exists, with emphasis on attributes of the design provided to meet the requirements. This SDD is an engineering tool for design control. Accordingly, the primary audience and users are design engineers. This SDD is part of an iterative design process. It leads the design process with regard to the flowdown of upper tier requirements onto the system. Knowledge of these requirements is essential in performing the design process. The SDD follows the design with regard to the description of the system. The description provided in this SDD reflects the current results of the design process

  7. Stress analysis of HLW containers. Compas project

    International Nuclear Information System (INIS)

    1989-01-01

    This document reports the work carried out for the Compas project which looked at the performance of various computer codes in a selected benchmark exercise. This exercise consisted of several analyses on simplified models which have features typical of HLW containers. These analyses comprise two groups; one related to thick walled, stressed shell overpacks, the other related to thin walled, supported shell overpacks with a lead filler. The first set of analyses looked at an elastic-plastic behaviour and large deformation of a cylinder representative of the main body of thick walled containers). The second set looked at creep behaviour of the lead filler, and the shape the base of thin walled containers will take up, after hundreds of years in the repository. On the thick walled analyses with the cylinder subject to an external pressure all the codes gave consistent results in the elastic region and there is good agreement in the yield pressures. Once in the plastic region there is more divergence in the results although a consistent trend is predicted. One of the analyses predicted a non-axisymmetric mode of deformation as would be expected in reality. Fewer results were received for the creep analysis, however the transient creep results showed consistency, and were bounded by the final-state results

  8. Evaluation of high-level waste vitrification feed preparation chemistry for an NCAW simulant, FY 1994: Alternate flowsheets (DRAFT)

    International Nuclear Information System (INIS)

    Smith, H.D.; Merz, M.D.; Wiemers, K.D.; Smith, G.L.

    1996-02-01

    High-level radioactive waste stored in tanks at the U.S. Department of Energy's (DOE's) Hanford Site will be pretreated to concentrate radioactive constituents and fed to the vitrification plant A flowsheet for feed preparation within the vitrification plant (based on the Hanford Waste Vitrification Plant (HWVP) design) called for HCOOH addition during the feed preparation step to adjust rheology and glass redox conditions. However, the potential for generating H 2 and NH 3 during treatment of high-level waste (HLW) with HCOOH was identified at Pacific Northwest Laboratory (PNL). Studies at the University of Georgia, under contract with Savannah River Technology Center (SRTC) and PNL, have verified the catalytic role of noble metals (Pd, Rh, Ru), present in the waste, in the generation of H 2 and NH 3 . Both laboratory-scale and pilot-scale studies at SRTC have documented the H 2 and NH 3 generation phenomenal Because H 2 and NH 3 may create hazardous conditions in the vessel vapor space and offgas system of a vitrification plant, reducing the H 2 generation rate and the NH 3 generation to the lowest possible levels consistent with desired melter feed characteristics is important. The Fiscal Year 1993 and 1994 studies were conducted with simulated (non-radioactive), pre-treated neutralized current acid waste (NCAW). Neutralized current acid waste is a high-level waste originating from the plutonium/uranium extraction (PUREX) plant that has been partially denitrated with sugar, neutralized with NaOH, and is presently stored in double-shell tanks. The non-radioactive simulant used for the present study includes all of the trace components found in the waste, or substitutes a chemically similar element for radioactive or very toxic species. The composition and simulant preparation steps were chosen to best simulate the chemical processing characteristics of the actual waste

  9. Crystal accumulation in the Hanford Waste Treatment Plant high level waste melter. Preliminary settling and resuspension testing

    Energy Technology Data Exchange (ETDEWEB)

    Fox, K. M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Fowley, M. D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Miller, D. H. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2016-05-01

    The full-scale, room-temperature Hanford Tank Waste Treatment and Immobilization Plant (WTP) High-Level Waste (HLW) melter riser test system was successfully operated with silicone oil and magnetite particles at a loading of 0.1 vol %. Design and construction of the system and instrumentation, and the selection and preparation of simulant materials, are briefly reviewed. Three experiments were completed. A prototypic pour rate was maintained, based on the volumetric flow rate. Settling and accumulation of magnetite particles were observed at the bottom of the riser and along the bottom of the throat after each experiment. The height of the accumulated layer at the bottom of the riser, after the first pouring experiment, approximated the expected level given the solids loading of 0.1 vol %. More detailed observations of particle resuspension and settling were made during and after the third pouring experiment. The accumulated layer of particles at the bottom of the riser appeared to be unaffected after a pouring cycle of approximately 15 minutes at the prototypic flow rate. The accumulated layer of particles along the bottom of the throat was somewhat reduced after the same pouring cycle. Review of the time-lapse recording showed that some of the settling particles flow from the riser into the throat. This may result in a thicker than expected settled layer in the throat.

  10. High-Temperature Corrosion Study for the RPP Low Activity Waste Melter

    International Nuclear Information System (INIS)

    Marshall, K.M.

    2003-01-01

    The River Protection Program (RPP) low activity waste (LAW) melter design incorporates a series of bubblers used to increase convection in the molten glass. Through runs of a pilot melter at Duratek, Inc. in Columbia, Maryland, the bubblers have been identified as the major component limiting LAW melter availability, requiring frequent replacement due to corrosive degradation, primarily at the melt line. Laboratory experiments were performed to evaluate the performance of several alloys and coatings in simulated RPP low activity waste melter vapor space and molten glass environments. The performance of the alloys and coatings was studied in order to advance our understanding of how these materials react at the melt/air interface inside the melter. The ultimate goal was to identify a material with superior performance compared to that of Inconel 693, and to deliver a bubbler sub-assembly made of that material to the RPP LAW melter pilot facility for further testing

  11. GTS Duratek, phase I Hanford low-level waste melter tests: Final report

    International Nuclear Information System (INIS)

    Eaton, W.C.

    1995-01-01

    A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense waste stored in underground tanks at the Hanford Site in southeastern Washington State. Phase 1 of the melter demonstration tests using simulated LLW was completed during fiscal year 1995. This document is the final report on testing performed by GTS Duratek Inc. in Columbia, Maryland. GTS Duratek (one of the seven vendors selected) was chosen to demonstrate Joule heated melter technology under WHC subcontract number MMI-SVV-384215. The report contains description of the tests, observations, test data and some analysis of the data as it pertains to application of this technology for LLW vitrification. The document also contains summaries of the melter offgas reports issued as separate documents for the 100 kg melter (WHC-SD-WM-VI-028) and for the 1000 kg melter (WHC-SD-WM-VI-029)

  12. Cold crucible induction melter studies for making glass ceramic waste forms: A feasibility assessment

    International Nuclear Information System (INIS)

    Crum, Jarrod; Maio, Vince; McCloy, John; Scott, Clark; Riley, Brian; Benefiel, Brad; Vienna, John; Archibald, Kip; Rodriguez, Carmen; Rutledge, Veronica; Zhu, Zihua; Ryan, Joe; Olszta, Matthew

    2014-01-01

    Glass ceramics are being developed to immobilize fission products, separated from used nuclear fuel by aqueous reprocessing, into a stable waste form suitable for disposal in a geological repository. This work documents the glass ceramic formulation at bench scale and for a scaled melter test performed in a pilot-scale (∼1/4 scale) cold crucible induction melter (CCIM). Melt viscosity, electrical conductivity, and crystallization behavior upon cooling were measured on a small set of compositions to select a formulation for melter testing. Property measurements also identified a temperature range for melter operation and cooling profiles necessary to crystallize the targeted phases in the waste form. Bench scale and melter run results successfully demonstrate the processability of the glass ceramic using the CCIM melter technology

  13. Materials and design experience in a slurry-fed electric glass melter

    International Nuclear Information System (INIS)

    Barnes, S.M.; Larson, D.E.

    1981-08-01

    The design of a slurry-fed electric gas melter and an examination of the performance and condition of the construction materials were completed. The joule-heated, ceramic-lined melter was constructed to test the applicability of materials and processes for high-level waste vitrification. The developmental Liquid-Fed Ceramic Melter (LFCM) was operated for three years with simulated high-level waste and was subjected to conditions more severe than those expected for a nuclear waste vitrification plant

  14. Electrical service and controls for Joule heating of a defense waste experimental glass melter

    International Nuclear Information System (INIS)

    Erickson, C.J.; Haideri, A.Q.

    1983-01-01

    Vitrification of radioactive liquid waste in a glass matrix is a leading candidate for long-term storage of high-level waste. This paper describes the electrical service and control system for an experimental electrically heated, nonradioactive glass melter installed at Savannah River Laboratory. Data accumulated, and design/operating experience acquired in operating this melter, are being used to design a modified melter to be installed in a processing area for use with radioactive materials

  15. Computer modeling of ceramic melters to assess impacts of process and design variables on performance

    International Nuclear Information System (INIS)

    Eyler, L.L.; Elliott, M.L.; Lowery, P.S.; Lessor, D.L.

    1991-01-01

    Numerical and physical simulation of existing and advanced melter designs conducted to assess impacts of process and design variables on performance of ceramic melters are presented. Coupled equations of flow, thermal, and electric fields were numerically solved in time-dependent three dimensional finite volume form. Recent simulation results of a three electrode melter design with sloped walls indicate the presence of bi-modal stable flow patterns dominated by boundary conditions

  16. HLW Flexible jumper materials compatibility evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Skidmore, T. E. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2017-11-13

    H-Tank Farm Engineering tasked SRNL/Materials Science & Technology (MS&T) to evaluate the compatibility of Goodyear Viper® chemical transfer hose with HLW solutions. The hose is proposed as a flexible Safety Class jumper for up to six months service. SRNL/MS&T performed various tests to evaluate the effects of radiation, high pH chemistry and elevated temperature on the hose, particularly the inner liner. Test results suggest an upper dose limit of 50 Mrad for the hose. Room temperature burst pressure values at 50 Mrad are estimated at 600- 800 psi, providing a safety factor of 4.0-5.3X over the anticipated operating pressure of 150 psi and a safety factor of 3.0-4.0X over the working pressure of the hose (200 psi), independent of temperature effects. Radiation effects are minimal at doses less than 10 Mrad. Doses greater than 50 Mrad may be allowed, depending on operating conditions and required safety factors, but cannot be recommended at this time. At 250 Mrad, burst pressure values are reduced to the hose working pressure. At 300 Mrad, burst pressures are below 150 psi. At a bounding continuous dose rate of 57,870 rad/hr, the 50 Mrad dose limit is reached within 1.2 months. Actual dose rates may be lower, particularly during non-transfer periods. Refined dose calculations are therefore recommended to justify longer service. This report details the tests performed and interpretation of the results. Recommendations for shelf-life/storage, component quality verification, and post-service examination are provided.

  17. Melter system technology testing for Hanford Site low-level tank waste vitrification

    International Nuclear Information System (INIS)

    Wilson, C.N.

    1996-01-01

    Following revisions to the Tri-Party Agreement for Hanford Site cleanup, which specified vitrification for Complete melter feasibility and system operability immobilization of the low-level waste (LLW) tests, select reference melter(s), and establish reference derived from retrieval and pretreatment of the radioactive LLW glass formulation that meets complete systems defense wastes stored in 177 underground tanks, commercial requirements (June 1996). Available melter technologies were tested during 1994 to 1995 as part of a multiphase program to select reference Submit conceptual design and initiate definitive design technologies for the new LLW vitrification mission

  18. Physical modeling of joule heated ceramic glass melters for high level waste immobilization

    International Nuclear Information System (INIS)

    Quigley, M.S.; Kreid, D.K.

    1979-03-01

    This study developed physical modeling techniques and apparatus suitable for experimental analysis of joule heated ceramic glass melters designed for immobilizing high level waste. The physical modeling experiments can give qualitative insight into the design and operation of prototype furnaces and, if properly verified with prototype data, the physical models could be used for quantitative analysis of specific furnaces. Based on evaluation of the results of this study, it is recommended that the following actions and investigations be undertaken: It was not shown that the isothermal boundary conditions imposed by this study established prototypic heat losses through the boundaries of the model. Prototype wall temperatures and heat fluxes should be measured to provide better verification of the accuracy of the physical model. The VECTRA computer code is a two-dimensional analytical model. Physical model runs which are isothermal in the Y direction should be made to provide two-dimensional data for more direct comparison to the VECTRA predictions. The ability of the physical model to accurately predict prototype operating conditions should be proven before the model can become a reliable design tool. This will require significantly more prototype operating and glass property data than were available at the time of this study. A complete set of measurements covering power input, heat balances, wall temperatures, glass temperatures, and glass properties should be attempted for at least one prototype run. The information could be used to verify both physical and analytical models. Particle settling and/or sludge buildup should be studied directly by observing the accumulation of the appropriate size and density particles during feeding in the physical model. New designs should be formulated and modeled to minimize the potential problems with melter operation identifed by this study

  19. Database and Interim Glass Property Models for Hanford HLW Glasses

    International Nuclear Information System (INIS)

    Hrma, Pavel R; Piepel, Gregory F; Vienna, John D; Cooley, Scott K; Kim, Dong-Sang; Russell, Renee L

    2001-01-01

    The purpose of this report is to provide a methodology for an increase in the efficiency and a decrease in the cost of vitrifying high-level waste (HLW) by optimizing HLW glass formulation. This methodology consists in collecting and generating a database of glass properties that determine HLW glass processability and acceptability and relating these properties to glass composition. The report explains how the property-composition models are developed, fitted to data, used for glass formulation optimization, and continuously updated in response to changes in HLW composition estimates and changes in glass processing technology. Further, the report reviews the glass property-composition literature data and presents their preliminary critical evaluation and screening. Finally the report provides interim property-composition models for melt viscosity, for liquidus temperature (with spinel and zircon primary crystalline phases), and for the product consistency test normalized releases of B, Na, and Li. Models were fitted to a subset of the screened database deemed most relevant for the current HLW composition region

  20. Remote viewing of melter interior Defense Waste Processing Facility

    International Nuclear Information System (INIS)

    Heckendorn, F.M. II.

    1986-01-01

    A remote system has been developed and demonstrated for continuous reviewing of the interior of a glass melter, which is used to vitrify highly radioactive waste. The system is currently being implemented with the Defense Waste Processing Facility (DWPF) now under construction at the Savannah River Plant (SRP). The environment in which the borescope/TV unit is implemented combines high temperature, high ionizing radiation, low light, spattering, deposition, and remote maintenance

  1. Melter development needs assessment for RWMC buried wastes

    International Nuclear Information System (INIS)

    Donaldson, A.D.; Carpenedo, R.J.; Anderson, G.L.

    1992-02-01

    This report presents a survey and initial assessment of the existing state-of-the-art melter technology necessary to thermally treat (stabilize) buried TRU waste, by producing a highly leach resistant glass/ceramic waste form suitable for final disposal. Buried mixed transuranic (TRU) waste at the Idaho National Engineering Laboratory (INEL) represents an environmental hazard requiring remediation. The Environmental Protection Agency (EPA) placed the INEL on the National Priorities List in 1989. Remediation of the buried TRU-contaminated waste via the CERCLA decision process is required to remove INEL from the National Priorities List. A Waste Technology Development (WTD) Preliminary Systems Design and Thermal Technologies Screening Study identified joule-heated and plasma-heated melters as the most probable thermal systems technologies capable of melting the INEL soil and waste to produce the desired final waste form [Iron-Enriched Basalt (IEB) glass/ceramic]. The work reported herein then surveys the state of existing melter technology and assesses it within the context of processing INEL buried TRU wastes and contaminated soils. Necessary technology development work is recommended

  2. Startup and operation of a plant-scale continuous glass melter for vitrification of Savannah River Plant simulated waste

    International Nuclear Information System (INIS)

    Willis, T.A.

    1980-01-01

    The reference process for disposal of radioactive waste from the Savannah River Plant is vitrification of the waste in borosilicate glass in a continuous glass melter. Design, startup, and operation of a plant-scale developmental melter system are discussed

  3. R and D on HLW Partitioning in Russia

    International Nuclear Information System (INIS)

    Khaperskaya, A.; Babain, V.; Alyapyshev, M.

    2015-01-01

    Results of more than thirty years investigations on high level radioactive waste (HLW) partitioning in Russia are described. The objectives of research and development is to assess HLW partitioning technical feasibility and its advantages compared to direct vitrification of long-lived radionuclides. Many technological flowsheets for long-lived nuclides (cesium, strontium and minor actinides) separation were developed and tested with simulated and actual HLW. Different classes of extractants, including carbamoyl-phosphine oxides, dialkyl-phosphoric acids, crown ethers and diamides of heterocyclic acids were studied. Some of these processes were tested at PA 'Mayak' and MCC. Many extraction systems based on chlorinated cobalt dicarbollide (CCD), including UNEX-extractant and its modifications, were also observed. Diamides of diglycolic acid and diamides of heterocyclic acids in polar diluents have shown promising properties for minor actinide-lanthanide extraction and separation. Comparison of different solvents and possible ways of implementing new flowsheets in radiochemical technology are also discussed. (authors)

  4. HLW Canister and Can-In-Canister Drop Calculation

    International Nuclear Information System (INIS)

    H. Marr

    1999-01-01

    The purpose of this calculation is to evaluate the structural response of the standard high-level waste (HLW) canister and the HLW canister containing the cans of immobilized plutonium (''can-in-canister'' throughout this document) to the drop event during the handling operation. The objective of the calculation is to provide the structure parameter information to support the canister design and the waste handling facility design. Finite element solution is performed using the commercially available ANSYS Version (V) 5.4 finite element code. Two-dimensional (2-D) axisymmetric and three-dimensional (3-D) finite element representations for the standard HLW canister and the can-in-canister are developed and analyzed using the dynamic solver

  5. Long-term storage or disposal of HLW-dilemma

    International Nuclear Information System (INIS)

    Ninkovic, M. M.; Raicevic, J.

    1995-01-01

    In this paper, a new concept approach to HLW management founded on deterministic safety philosophy - i.e. long-term storage with final objective of destroying was justified and proposed instead of multi barrier concept with final disposal in extra stable environmental conditions, which are founded on probabilistic safety approach model. As a support to this new concept some methods for destruction of waste which are now accessible, on scientific stage only, as transmutation in fast reactors and accelerators of heavy ions were briefly discussed . It is justified to believe that industrial technology for destruction of HLW would be developed in not so far future. (author).

  6. Cooling and cracking of technical HLW glass products

    International Nuclear Information System (INIS)

    Kienzler, B.

    1989-01-01

    The author discusses various cooling procedures applied to canisters filled with inactive simulated HLW glass and the measured temperature distributions compared with numerically computed data. Stress computations of the cooling process were carried out with a finite element method. Only those volume elements having temperatures below the transformation temperature Tg were assumed to contribute thermoelastically to the developing stresses. Model calculations were extended to include real HLW glass canisters with inherent thermal power. The development of stress as a function of variations of heat flow conditions and of the radioactive decay was studied

  7. Active geothermal systems as natural analogs of HLW repositories

    International Nuclear Information System (INIS)

    Elders, W.A.; Williams, A.E.; Cohen, L.H.

    1988-01-01

    Geologic analogs of long-lived processes in high-level waste (HLW) repositories have been much studied in recent years. However, most of these occurrences either involve natural processes going on today at 25 degree C, or, if they are concerned with behavior at temperatures similar to the peak temperatures anticipated near HLW canisters, have long since ended. This paper points out the usefulness of studying modern geothermal systems as natural analogs, and to illustrate the concept with a dramatic example, the Salton Sea geothermal system (SSGS)

  8. Preliminary low-level waste feed definition guidance - LLW pretreatment interface

    International Nuclear Information System (INIS)

    Shade, J.W.; Connor, J.M.; Hendrickson, D.W.; Powell, W.J.; Watrous, R.A.

    1995-02-01

    The document describes limits for key constituents in the LLW feed, and the bases for these limits. The potential variability in the stream is then estimated and compared to the limits. Approaches for accomodating uncertainty in feed inventory, processing strategies, and process design (melter and disposal system) are discussed. Finally, regulatory constraints are briefly addressed

  9. Compatibility tests of materials for a prototype ceramic melter for defense glass-waste products

    International Nuclear Information System (INIS)

    Wicks, G.G.

    1979-01-01

    Objective is to evaluate the corrosion/erosion resistance of melter materials. Materials tested were Monofrox K3 and E, Serv, Inconel 690, Pt, and SnO. Results show that Inconel 690 is the leading electrode material and Monofrox K3 the leading refractory candidate. Melter lifetime is estimated to be 2 to 5 years for defense waste

  10. Startup of a Joule-heated glass melter with a graphite slurry

    International Nuclear Information System (INIS)

    Allen, T.L.; Porter, M.A.; Routt, K.R.

    1984-01-01

    Startup of a Joule-heated glass melter using a graphite slurry as a conducting medium was demonstrated. This technique can be used for the initial startup and for the restart of a melter used for vitrifying high-level radioactive waste. Theory, physical property data, and a demonstration test are reported

  11. Volatility and entrainment of feed components and product glass characteristics during pilot-scale vitrification of simulated Hanford site low-level waste

    International Nuclear Information System (INIS)

    Shade, J.W.

    1996-01-01

    Commercially available melter technologies were tested for application to vitrification of Hanford site low-level waste (LLW). Testing was conducted at vendor facilities using a non-radioactive LLW simulant. Technologies tested included four Joule-heated melter types, a carbon electrode melter, a cyclone combustion melter, and a plasma torch-fired melter. A variety of samples were collected during the vendor tests and analyzed to provide data to support evaluation of the technologies. This paper describes the evaluation of melter feed component volatility and entrainment losses and product glass samples produced during the vendor tests. All vendors produced glasses that met minimum leach criteria established for the test glass formulations, although in many cases the waste oxide loading was less than intended. Entrainment was much lower in Joule-heated systems than in the combustion or plasma torch-fired systems. Volatility of alkali metals, halogens, B, Mo, and P were severe for non-Joule-heated systems. While losses of sulfur were significant for all systems, the volatility of other components was greatly reduced for some configurations of Joule-heated melters. Data on approaches to reduce NO x generation, resulting from high nitrate and nitrite content in the double-shell slurry feed, are also presented

  12. Hanford low-level vitrification melter testing -- Master list of data submittals

    International Nuclear Information System (INIS)

    Hendrickson, D.W.

    1995-01-01

    The Westinghouse Hanford Company (WHC) is conducting a two-phased effort to evaluate melter system technologies for vitrification of liquid low-level radioactive waste (LLW) streams. The evaluation effort includes demonstration testing of selected glass melter technologies and technical reports regarding the applicability of the glass melter technologies to the vitrification of Hanford LLW tank waste. The scope of this document is to identify and list vendor document submittals in technology demonstration support of the Hanford Low-Level Waste Vitrification melter testing program. The scope of this document is limited to those documents responsive to the Statement of Work, accepted and issued by the LLW Vitrification Program. The purpose of such a list is to maintain configuration control of vendor supplied data and to enable ready access to, and application of, vendor supplied data in the evaluation of melter technologies for the vitrification of Hanford low-level tank wastes

  13. Development of HWVP melter/turntable components for canyon-remote maintenance and replacement

    International Nuclear Information System (INIS)

    Siemens, D.H.; Beary, M.M.; Berger, D.N.; Heath, W.O.; Larson, D.E.

    1985-03-01

    Remote operability and maintainability of vitrification equipment were assessed under shielded-cell conditions. The equipment tested will be applied to immobilize high-level and transuranic liquid waste slurries that resulted from plutonium production for defense weapons. Equipment tested included: (1) a turntable for handling waste canisters under the melter; (2) a removable discharge cone in the melter overflow section; (3) a thermocouple jumper that extends into a shielded cell; (4) remote instrument and electrical connectors; (5) remote, mechanical, and heat transfer aspects of the melter glass overflow section; (6) a reamer to clean out plugged nozzles in the melter top; (7) a closed circuit camera to view the melter interior; and (8) a device to retrieve samples of the glass product. 14 figs

  14. HLW immobilization in glass: industrial operation and product quality

    International Nuclear Information System (INIS)

    Jacquet-Francillon, N.; Leroy, P.; Runge, S.

    1992-01-01

    This extended summary discusses the immobilization of high level wastes from the viewpoint of the quality of the final product, i.e. the HLW glass. The R and D studies comprise 3 steps: glass formulation, glass characterization and long term behaviour studies

  15. Influence of the reprocessing flow sheet on the HLW solidification technology

    International Nuclear Information System (INIS)

    Baetsle, L.H.

    1981-01-01

    The introduction of Pu recycled LWR and CMFBR fuel will require the addition of a second dissolution step to quantitation recover Pu. If process modifications can be brought to the head-end procedures it is advisable to remove Ru, Te, Mo, Pd by high performance centrifugation and to volatilize soluble RuNO(NO 3 ) 2 by sparing with ozone. This changes improve the liquid extraction efficiency and simplify the off gas treatment during calcination and vitrification of HAWC. The conversion of HAW to HAWC by evaporation is accompagnied by some-volatilization of Ru and Cs. Organic reductants reduce the Ru volatilization. The introduction of salt free reagents during feed adjustment steps will decrease Na content in the HLW. The main impact of the use of salt free reagent will have its bearing on the LAW and ILIW treatment and conditioning. (DG)

  16. Nuclear waste glass melter: an update of technical progress

    International Nuclear Information System (INIS)

    Brouns, R.A.; Hanson, M.S.

    1984-08-01

    The direct slurry-fed ceramic-lined melter is currently the reference US process for treating defense and civilian high-level liquid waste. Extensive nonradioactive pilot-scale testing at Pacific Northwest Laboratory (PNL) and Savannah River Laboratory has proven the process, defined operating parameters, and identified successful equipment design concepts. Programs at PNL continue to support several of the planned US vitrification plants through preparation of equipment designs and flowsheet testing. Current emphasis is on remotization of equipment, radioactive verification testing, and resolution of remaining technical issues. Development of this technology, technical status, and planned development activities are discussed. 9 references, 4 figures

  17. Metallurgical Evaluation of the Five-Inch Cylindrical Induction Melter

    International Nuclear Information System (INIS)

    Imrich, K.J.

    2000-01-01

    A metallurgical evaluation of the 5-inch cylindrical induction melter (CIM) vessel was performed by the Materials Technology Section to evaluate the metallurgical condition after operating for approximately 375 hours at 1400 to 1500 Degrees Celsius during a 2 year period. Results indicate that wall thinning and significant grain growth occurred in the lower portion of the conical section and the drain tube. No through-wall penetrations were found in the cylindrical and conical sections of the CIM vessel and only one leak site was identified in the drain tube. Failure of the drain tube was associated with a localized over heating and intercrystalline fracture

  18. Noble metal (NM) behavior during simulated HLLW vitrification in induction melter with cold crucible

    International Nuclear Information System (INIS)

    Demin, A.V.; Matyunin, Y.I.; Fedorova, M.I.

    1995-01-01

    The investigation of noble metal (Ru, Rh, Pd) properties in, glass melts are connected with their specific behaviors during HLLW vitrification. Ruthenium, rhodium and palladium volatilities and heterogeneous platinoid phases forming on melts are investigated in reasonable details conformably to Joule's heating ceramic melters. The vitrification conditions in melters with induction heating of melts are differ from the vitrification ones in ceramic melters on some numbers of parameters (the availability of significant temperature gradients and convection flows in melts, short time of molten mass updating in melter and probability of definite interaction between high-frequency field and melt inhomogeneities). The results of simulated HLLW solidification modelling of the vitrification process in induction melter with cold crucible to produce phosphate and boron-silicate materials are presented. The properties of received glasses and behavior of platinoids are shown to have analogies and distinctions in comparison with compounds, synthesized in ceramic melter. The structures of dispersed particles of NM heterogeneous phases forming in glass melts prepared in induction melter with cold crucible are identified. The results of investigations show, that the marked distinctions between two processes can influence (in definite degree) as on property of synthesized materials, as on behavior of platinoid during vitrifications

  19. Current status of the active test at RRP and development programs for the advanced melter

    International Nuclear Information System (INIS)

    Kanehira, Norio

    2016-01-01

    The vitrification facility in Rokkasho Reprocessing Plant started the active tests to solidify HAW into the glass in 2007 which was the examination of the final stage before the operation, but the active test had to be discontinued due to the trouble of glass melter operation with down of pouring by deposit of noble metals on the melter bottom. After the equipment and operating conditions were improved in response to the result of the mock-up tests, a series of active tests were restarted active tests in May, 2012. These tests were finished with enough confirmation of stability in the state such as glass temperature and controlling the noble metals. JNFL has been developed the advanced melter, Joule heated ceramic melter, and the design of the advanced melter is largely different from the existing one. For the confirmation of the advanced melter performances, the full-scale inactive tests had been performed and successfully finished. This paper describes outline of development for advanced melter in Rokkasho Reprocessing Plant. (author)

  20. Advances in Glass Formulations for Hanford High-Aluminum, High-Iron and Enhanced Sulphate Management in HLW Streams - 13000

    Energy Technology Data Exchange (ETDEWEB)

    Kruger, Albert A. [WTP Engineering Division, United States Department of Energy, Office of River Protection, Post Office Box 450, Richland, Washington 99352 (United States)

    2013-07-01

    The current estimates and glass formulation efforts have been conservative in terms of achievable waste loadings. These formulations have been specified to ensure that the glasses are homogenous, contain essentially no crystalline phases, are processable in joule-heated, ceramic-lined melters and meet Hanford Tank Waste Treatment and Immobilization Plant (WTP) Contract terms. The WTP's overall mission will require the immobilization of tank waste compositions that are dominated by mixtures of aluminum (Al), chromium (Cr), bismuth (Bi), iron (Fe), phosphorous (P), zirconium (Zr), and sulphur (S) compounds as waste-limiting components. Glass compositions for these waste mixtures have been developed based upon previous experience and current glass property models. Recently, DOE has initiated a testing program to develop and characterize HLW glasses with higher waste loadings and higher throughput efficiencies. Results of this work have demonstrated the feasibility of increases in waste loading from about 25 wt% to 33-50 wt% (based on oxide loading) in the glass depending on the waste stream. In view of the importance of aluminum limited waste streams at Hanford (and also Savannah River), the ability to achieve high waste loadings without adversely impacting melt rates has the potential for enormous cost savings from reductions in canister count and the potential for schedule acceleration. Consequently, the potential return on the investment made in the development of these enhancements is extremely favorable. Glass composition development for one of the latest Hanford HLW projected compositions with sulphate concentrations high enough to limit waste loading have been successfully tested and show tolerance for previously unreported tolerance for sulphate. Though a significant increase in waste loading for high-iron wastes has been achieved, the magnitude of the increase is not as substantial as those achieved for high-aluminum, high-chromium, high-bismuth or

  1. Design features of the radioactive Liquid-Fed Ceramic Melter system

    International Nuclear Information System (INIS)

    Holton, L.K. Jr.

    1985-06-01

    During 1983, the Pacific Northwest Laboratory (PNL), at the request of the Department of Energy (DOE), undertook a program with the principal objective of testing the Liquid-Fed Ceramic Melter (LFCM) process in actual radioactive operations. This activity, termed the Radioactive LFCM (RLFCM) Operations is being conducted in existing shielded hot-cell facilities in B-Cell of the 324 Building, 300 Area, located at Hanford, Washington. This report summarizes the design features of the RLFCM system. These features include: a waste preparation and feed system which uses pulse-agitated waste preparation tanks for waste slurry agitation and an air displacement slurry pump for transferring waste slurries to the LFCM; a waste vitrification system (LFCM) - the design features, design approach, and reasoning for the design of the LFCM are described; a canister-handling turntable for positioning canisters underneath the RLFCM discharge port; a gamma source positioning and detection system for monitoring the glass fill level of the product canisters; and a primary off-gas treatment system for removing the majority of the radionuclide contamination from the RLFCM off gas. 8 refs., 48 figs., 6 tabs

  2. High Level Waste Feed Delivery AZ-101 Batch Transfer to the Private Contractor Transfer and Mixing Process Improvements

    International Nuclear Information System (INIS)

    DUNCAN, G.P.

    2000-01-01

    The primary purpose of this business case is to provide Operations and Maintenance with a detailed transfer process review for the first High Level Waste (HLW) feed delivery to the Privatization Contractor (PC), AZ-101 batch transfer to PC. The Team was chartered to identify improvements that could be implemented in the field. A significant penalty can be invoked for not providing the quality, quantity, or timely delivery of HLW feed to the PC

  3. Waste Isolation Pilot Plant in situ experimental program for HLW

    International Nuclear Information System (INIS)

    Molecke, M.A.

    1977-01-01

    The Waste Isolation Pilot Plant (WIPP) will be a facility to demonstrate the environmental and operational safety of storing radioactive wastes in a deep geologic bedded salt facility. The WIPP will be located in southeastern New Mexico, approximately 30 miles east of the city of Carlsbad. The major focus of the pilot plant operation involves ERDA defense related low and intermediate-level transuranic wastes. The scope of the project also specifically includes experimentation utilizing commercially generated high-level wastes, or alternatively, spent unreprocessed fuel elements. WIPP HLW experiments are being conducted in an inter-related laboratory, bench-scale, and in situ mode. This presentation focuses on the planned in situ experiments which, depending on the availability of commercially reprocessed waste plus delays in the construction schedule of the WIPP, will begin in approximately 1985. Such experiments are necessary to validate preceding laboratory results and to provide actual, total conditions of geologic storage which cannot be adequately simulated. One set of planned experiments involves emplacing bare HLW fragments into direct contact with the bedded salt environment. A second set utilizes full-size canisters of waste emplaced in the salt in the same manner as planned for a future HLW repository. The bare waste experiments will study in an accelerated manner waste-salt bed-brine interactions including matrix integrity/degradation, brine leaching, system chemistry, and potential radionuclide migration through the salt bed. Utilization of full-size canisters of HLW in situ permits us to demonstrate operational effectiveness and safety. Experiments will evaluate corrosion and compatibility interactions between the waste matrix, canister and overpack materials, getter materials, stored energy, waste buoyancy, etc. Using full size canisters also allows us to demonstrate engineered retrievability of wastes, if necessary, at the end of experimentation

  4. Management strategy for site characterization at candidate HLW repository sites

    International Nuclear Information System (INIS)

    Bartlett, J.W.

    1988-01-01

    This paper describes a management strategy for HLW repository site characterization which is aimed at producing an optimal characterization trajectory for site suitability and licensing evaluations. The core feature of the strategy is a matrix of alternative performance targets and alternative information-level targets which can be used to allocate and justify program effort. Strategies for work concerning evaluation of expected and disrupted repository performance are distinguished, and the need for issue closure criteria is discussed

  5. Alternatives Generation and Analysis for Phase 1 High-Level Waste Feed Tanks Selection

    International Nuclear Information System (INIS)

    CRAWFORD, T.W.

    1999-01-01

    A recent revision of the US Department of Energy privatization contract for the immobilization of high-level waste (HLW) at Hanford necessitates the investigation of alternative waste feed sources to meet contractual feed requirements. This analysis identifies wastes to be considered as HLW feeds and develops and conducts alternative analyses to comply with established criteria. A total of 12,426 cases involving 72 waste streams are evaluated and ranked in three cost-based alternative models. Additional programmatic criteria are assessed against leading alternative options to yield an optimum blended waste feed stream

  6. R and D programme for HLW disposal in Japan

    International Nuclear Information System (INIS)

    Tsuboya, Takao

    1997-01-01

    The Power Reactor and Nuclear Fuel Development Corporation (PNC) has been active in developing an R and D programme for high-level radioactive waste (HLW) disposal in accordance with the overall HLW management programme defined by the Atomic Energy Commission (AEC) of Japan. The aim of the R and D activities at the current stage is to provide a scientific and technical basis for the geological disposal of HLW in Japan, which is turn promotes understanding of the safety concept not only in the scientific and technical community but also by the general public. As a major milestone in the R and D programme, PNC submitted a first progress report, referred to as H3, in September 1992. H3 summarised the results of R and D activities up to March 1992 and identified priority issues for further study. The second progress report, scheduled to be submitted around 2000, and should demonstrated more rigorously and transparently the feasibility of the specified disposal concept. It should also provide input for the siting and regulatory processes, which will be set in motion after the year 2000. (author). 10 refs., 4 figs

  7. Small Scale Mixing Demonstration Batch Transfer and Sampling Performance of Simulated HLW - 12307

    Energy Technology Data Exchange (ETDEWEB)

    Jensen, Jesse; Townson, Paul; Vanatta, Matt [EnergySolutions, Engineering and Technology Group, Richland, WA, 99354 (United States)

    2012-07-01

    The ability to effectively mix, sample, certify, and deliver consistent batches of High Level Waste (HLW) feed from the Hanford Double Shell Tanks (DST) to the Waste treatment Plant (WTP) has been recognized as a significant mission risk with potential to impact mission length and the quantity of HLW glass produced. At the end of 2009 DOE's Tank Operations Contractor, Washington River Protection Solutions (WRPS), awarded a contract to EnergySolutions to design, fabricate and operate a demonstration platform called the Small Scale Mixing Demonstration (SSMD) to establish pre-transfer sampling capacity, and batch transfer performance data at two different scales. This data will be used to examine the baseline capacity for a tank mixed via rotational jet mixers to transfer consistent or bounding batches, and provide scale up information to predict full scale operational performance. This information will then in turn be used to define the baseline capacity of such a system to transfer and sample batches sent to WTP. The Small Scale Mixing Demonstration (SSMD) platform consists of 43'' and 120'' diameter clear acrylic test vessels, each equipped with two scaled jet mixer pump assemblies, and all supporting vessels, controls, services, and simulant make up facilities. All tank internals have been modeled including the air lift circulators (ALCs), the steam heating coil, and the radius between the wall and floor. The test vessels are set up to simulate the transfer of HLW out of a mixed tank, and collect a pre-transfer sample in a manner similar to the proposed baseline configuration. The collected material is submitted to an NQA-1 laboratory for chemical analysis. Previous work has been done to assess tank mixing performance at both scales. This work involved a combination of unique instruments to understand the three dimensional distribution of solids using a combination of Coriolis meter measurements, in situ chord length distribution

  8. Application of the HWVP measurement error model and feed test algorithms to pilot scale feed testing

    International Nuclear Information System (INIS)

    Adams, T.L.

    1996-03-01

    The purpose of the feed preparation subsystem in the Hanford Waste Vitrification Plant (HWVP) is to provide, for control of the properties of the slurry that are sent to the melter. The slurry properties are adjusted so that two classes of constraints are satisfied. Processability constraints guarantee that the process conditions required by the melter can be obtained. For example, there are processability constraints associated with electrical conductivity and viscosity. Acceptability constraints guarantee that the processed glass can be safely stored in a repository. An example of an acceptability constraint is the durability of the product glass. The primary control focus for satisfying both processability and acceptability constraints is the composition of the slurry. The primary mechanism for adjusting the composition of the slurry is mixing the waste slurry with frit of known composition. Spent frit from canister decontamination is also recycled by adding it to the melter feed. A number of processes in addition to mixing are used to condition the waste slurry prior to melting, including evaporation and the addition of formic acid. These processes also have an effect on the feed composition

  9. Startup of a Joule-heated glass melter with a graphite slurry

    International Nuclear Information System (INIS)

    Allen, T.L.; Routt, K.R.; Porter, M.A.

    1983-01-01

    This paper discusses the theoretical equations and physical and electrical property data of various graphite slurries for starting up a glass melter. An application test is also included to demonstrate the graphite slurry startup technique

  10. Preliminary evaluation of PSCM and BIPP melter design and operating conditions using physical modeling

    International Nuclear Information System (INIS)

    Skarda, R.J.; Hauser, S.G.; Fort, J.A.

    1985-05-01

    The Glass Melter Physical Modeling investigation was initiated to support Pacific Northwest Laboratory (PNL) Hanford Waste Vitrification Program. Specifically, results discussed herein are those of the modeled B-Plant Immobilization Pilot Plant (BIPP) and Pilot Scale Ceramic Melter (PSCM) designs. The purpose of this study was to evaluate various melter design features using laboratory scale models. Hydrodynamic, thermal, and electrical similarity between the modeling fluid and the molten glass were primary objectives. Stroboscopic velocity measurements (flow visualization), temperature measurements, and electrical potential measurements were used to investigate the molten glass behavior. Results from this effort are to provide input to melter design and proposed operation in addition to providing a data base for verifying numerical models. 13 refs., 48 figs., 24 tabs

  11. Electrical power supply and controls for a remotely operated glass melter for nuclear waste

    International Nuclear Information System (INIS)

    Haideri, A.Q.

    1985-01-01

    An electrical power supply, controls and instruments used for a joule heated glass melter for nuclear waste are discussed. Remotely replaceable interconnection wiring assemblies for power, controls and instruments are also described

  12. Investigation of corrosion experienced in a spray calciner/ceramic melter vitrification system

    International Nuclear Information System (INIS)

    Dierks, R.D.; Mellinger, G.B.; Miller, F.A.; Nelson, T.A.; Bjorklund, W.J.

    1980-08-01

    After periodic testing of a large-scale spray calciner/ceramic melter vitrification system over a 2-yr period, sufficient corrosion was noted on various parts of the vitrification system to warrant its disassembly and inspection. A majority of the 316 SS sintered metal filters on the spray calciner were damaged by chemical corrosion and/or high temperature oxidation. Inconel-601 portions of the melter lid were attacked by chlorides and sulfates which volatilized from the molten glass. The refractory blocks, making up the walls of the melter, were attacked by the waste glass. This attack was occurring when operating temperatures were >1200 0 C. The melter floor was protected by a sludge layer and showed no corrosion. Corrosion to the Inconel-690 electrodes was minimal, and no corrosion was noted in the offgas treatment system downstream of the sintered metal filters. It is believed that most of the melter corrosion occurred during one specific operating period when the melter was operated at high temperatures in an attempt to overcome glass foaming behavior. These high temperatures resulted in a significant release of volatile elements from the molten glass, and also created a situation where the glass was very fluid and convective, which increased the corrosion rate of the refractories. Specific corrosion to the calciner components cannot be proven to have occurred during a specific time period, but the mechanisms of attack were all accelerated under the high-temperature conditions that were experienced with the melter. A review of the materials of construction has been made, and it is concluded that with controlled operating conditions and better protection of some materials of construction corrosion of these systems will not cause problems. Other melter systems operating under similar strenuous conditions have shown a service life of 3 yr

  13. Development of equipments for remote dismantling of joule heated ceramic melter

    International Nuclear Information System (INIS)

    Badgujar, Kiran T.; Usarkar, Sachin G.; Kumar, Binu; Nair, K.N.S.

    2011-01-01

    Joule Heated Ceramic Melter (JHCM) technology has been adopted for industrial scale vitrification of high level liquid waste (HLLW) at Tarapur and Kalpakkam. The melter installed at Advanced Vitrification System (AVS), Tarapur has immobilized 175 m 3 of HLLW in 113 canisters containing 11533Kg of Vitrified Waste Product (VWP). The melter has been in operation for 3 years before shutdown. It is intended to demonstrate the complete procedure of dismantling of Joule Melter in 1:1 scale prior to going in for actual dismantling in the hot cell. The Melter consists of an assembly of Inconel/SS pipes and plates, fuse cast refractories, thermal insulations of various types inside a SS casing and possibly some glass which is left over in the melter. Dismantling of melter involves remote cutting of the outer casing, pipe connections, electrical connections and removal, sizing and packing of internals in a sequential manner to minimise generation of secondary waste. The challenge involves development of remotely operated multi-degrees of freedom fixtures, modification and performance testing of standard industrial cutting and breaking tools and adapting them for remote operations. The work also involves development of equipments for collection of waste generated during the dismantling operation and packaging thus in special packages. Remotely actuated fixtures have been developed for remote top plate and side electrodes cutting. Remotely operated grab has been developed for handling of loose material and grippers have been developed for handling of refractory blocks. Industrial vacuum suction device has been modified into split units to enable for reducing the spread of powder material, while dismantling in progress. The performance test of developed fixtures, equipments, cutting and breaking tools have been carried on 1:1 scale melter model. Various parameters like cutting speed, cutting tool performance, generation of waste volume has been measured and analysed for

  14. Settling of Spinel in A High-Level Waste Glass Melter

    International Nuclear Information System (INIS)

    Pavel Hrma; Pert Schill; Lubomir Nemec

    2002-01-01

    High-level nuclear waste is being vitrified, i.e., converted to a durable glass that can be stored in a safe repository for hundreds of thousands of years. Waste vitrification is accomplished in reactors call melters to which the waste is charged together with glass-forming additives. The mixture is electrically heated to a temperature as high as 1150 degree C (or even higher in advanced melters) to create a melt that becomes glass on cooling. This process is slow and expensive. Moreover, the melters that are currently in use or are going to be used in the U.S. are sensitive to clogging and thus cannot process melt in which solid particles are suspended. These particles settle and gradually accumulate on the melter bottom. Such particles, most often small crystals of spinel ( a mineral containing iron, nickel, chromium, and other minor oxides), inevitably occurred in the melt when the content of the waste in the glass (called waste loading) increases above a certain limit. To avoid the presence of solid particles in the melter, the waste loading is kept rather low, in average 15% lower than in glass formulated for more robust melters

  15. Focusing on clay formation as host media of HLW geological disposal in China

    International Nuclear Information System (INIS)

    Zheng Hualing; Chen Shi; Sun Donghui

    2007-01-01

    Host medium is vitally important for safety for HLW geological disposal. Chinese HLW disposal effort in the past decades were mainly focused on granite formation. However, the granite formation has fatal disadvantage for HLW geological disposal. This paper reviews experiences gained and lessons learned in the international community and analyzes key factors affecting the site selection. It is recommended that clay formation should be taken into consideration and additional effort should be made before decision making of host media of HLW disposal in China. (authors)

  16. 12 Flasktransport of vitrified High Level Waste (HLW)

    Energy Technology Data Exchange (ETDEWEB)

    Verdier, A.; Lancelot, J. [COGEMA Logistics (AREVA Group) (France); Gisbertz, A.; Graf, W. [GNS (Germany); Bartagnon, O. [COGEMA (AREVA Group) (France)

    2004-07-01

    The return of HLW to Germany has started in 1996 with the first attribution of 28 glass canisters to German utilities by COGEMA. After several transports comprising 1, 2 and 6 flasks per shipment German and French Authorities requested to transport 12 flasks in a single shipment. The first of these 12-flask-transports was performed with the type CASTOR {sup registered} HAW 20/28 CG flask in 2002 and the second followed in 2003. COGEMA LOGISTICS is responsible for the overall transport assigned by GNS (Gesellschaft fuer Nuklear-Service mbH) being itself entrusted by the German utilities with the return of reprocessing residues.

  17. Chemical compatibility of HLW borosilicate glasses with actinides

    International Nuclear Information System (INIS)

    Walker, C.T.; Scheffler, K.; Riege, U.

    1978-11-01

    During liquid storage of HLLW the formation of actinide enriched sludges is being expected. Also during melting of HLW glasses an increase of top-to-bottom actinide concentrations can take place. Both effects have been studied. Besides, the vitrification of plutonium enriched wastes from Pu fuel element fabrication plants has been investigated with respect to an isolated vitrification process or a combined one with the HLLW. It is shown that the solidification of actinides from HLLW and actinide waste concentrates will set no principal problems. The leaching of actinides has been measured in salt brine at 23 0 C and 115 0 C. (orig.) [de

  18. Rheology of Savannah River site tank 42 HLW radioactive sludge

    International Nuclear Information System (INIS)

    Ha, B.C.

    1997-01-01

    Knowledge of the rheology of the radioactive sludge slurries at the Savannah River Site is necessary in order to ensure that they can be retrieved from waste tanks and processed for final disposal. At Savannah River Site, Tank 42 sludge represents on of the first HLW radioactive sludges to be vitrified in the Defense Waste Processing Facility. The rheological properties of unwashed Tank 42 sludge slurries at various solids concentrations were measured remotely in the Shielded Cells at the Savannah River Technology Center using a modified Haake Rotovisco viscometer

  19. 12 Flasktransport of vitrified High Level Waste (HLW)

    International Nuclear Information System (INIS)

    Verdier, A.; Lancelot, J.; Gisbertz, A.; Graf, W.; Bartagnon, O.

    2004-01-01

    The return of HLW to Germany has started in 1996 with the first attribution of 28 glass canisters to German utilities by COGEMA. After several transports comprising 1, 2 and 6 flasks per shipment German and French Authorities requested to transport 12 flasks in a single shipment. The first of these 12-flask-transports was performed with the type CASTOR registered HAW 20/28 CG flask in 2002 and the second followed in 2003. COGEMA LOGISTICS is responsible for the overall transport assigned by GNS (Gesellschaft fuer Nuklear-Service mbH) being itself entrusted by the German utilities with the return of reprocessing residues

  20. Technetium Retention In WTP Law Glass With Recycle Flow-Sheet DM10 Melter Testing VSL-12R2640-1 REV 0

    International Nuclear Information System (INIS)

    Abramowitz, Howard; Callow, Richard A.; Joseph, Innocent

    2012-01-01

    Melter tests were conducted to determine the retention of technetium and other volatiles in glass while processing simulated Low Activity Waste (LAW) streams through a DM10 melter equipped with a prototypical off-gas system that concentrates and recycles fluid effiuents back to the melter feed. To support these tests, an existing DM10 system installed at Vitreous State Laboratory (VSL) was modified to add the required recycle loop. Based on the Hanford Tank Waste Treatment and Immobilization Plant (WTP) LAW off-gas system design, suitably scaled versions of the Submerged Bed Scrubber (SBS), Wet Electrostatic Precipitator (WESP), and TLP vacuum evaporator were designed, built, and installed into the DM10 system. Process modeling was used to support this design effort and to ensure that issues associated with the short half life of the 99m Tc radioisotope that was used in this work were properly addressed and that the system would be capable of meeting the test objectives. In particular, this required that the overall time constant for the system was sufficiently short that a reasonable approach to steady state could be achieved before the 99m Tc activity dropped below the analytical limits of detection. The conceptual design, detailed design, flow sheet development, process model development, Piping and Instrumentation Diagram (P and ID) development, control system design, software design and development, system fabrication, installation, procedure development, operator training, and Test Plan development for the new system were all conducted during this project. The new system was commissioned and subjected to a series of shake-down tests before embarking on the planned test program. Various system performance issues that arose during testing were addressed through a series of modifications in order to improve the performance and reliability of the system. The resulting system provided a robust and reliable platform to address the test objectives

  1. TECHNETIUM RETENTION IN WTP LAW GLASS WITH RECYCLE FLOW-SHEET DM10 MELTER TESTING VSL-12R2640-1 REV 0

    Energy Technology Data Exchange (ETDEWEB)

    Abramowitz, Howard [Catholic Univ. of America, Washington, DC (United States). Vitreous State Lab.; Brandys, Marek [Catholic Univ. of America, Washington, DC (United States). Vitreous State Lab.; Cecil, Richard [Catholic Univ. of America, Washington, DC (United States). Vitreous State Lab.; D& #x27; Angelo, Nicholas [Catholic Univ. of America, Washington, DC (United States). Vitreous State Lab.; Matlack, Keith S. [Catholic Univ. of America, Washington, DC (United States). Vitreous State Lab.; Muller, Isabelle S. [Catholic Univ. of America, Washington, DC (United States). Vitreous State Lab.; Pegg, Ian L. [Energy Solutions, Federal EPC, Inc., Columbia, MD (United States); Callow, Richard A. [Energy Solutions, Federal EPC, Inc., Columbia, MD (United States); Joseph, Innocent

    2012-12-11

    Melter tests were conducted to determine the retention of technetium and other volatiles in glass while processing simulated Low Activity Waste (LAW) streams through a DM10 melter equipped with a prototypical off-gas system that concentrates and recycles fluid effiuents back to the melter feed. To support these tests, an existing DM10 system installed at Vitreous State Laboratory (VSL) was modified to add the required recycle loop. Based on the Hanford Tank Waste Treatment and Immobilization Plant (WTP) LAW off-gas system design, suitably scaled versions of the Submerged Bed Scrubber (SBS), Wet Electrostatic Precipitator (WESP), and TLP vacuum evaporator were designed, built, and installed into the DM10 system. Process modeling was used to support this design effort and to ensure that issues associated with the short half life of the {sup 99m}Tc radioisotope that was used in this work were properly addressed and that the system would be capable of meeting the test objectives. In particular, this required that the overall time constant for the system was sufficiently short that a reasonable approach to steady state could be achieved before the {sup 99m}Tc activity dropped below the analytical limits of detection. The conceptual design, detailed design, flow sheet development, process model development, Piping and Instrumentation Diagram (P&ID) development, control system design, software design and development, system fabrication, installation, procedure development, operator training, and Test Plan development for the new system were all conducted during this project. The new system was commissioned and subjected to a series of shake-down tests before embarking on the planned test program. Various system performance issues that arose during testing were addressed through a series of modifications in order to improve the performance and reliability of the system. The resulting system provided a robust and reliable platform to address the test objectives.

  2. Bench-scale arc melter for R&D in thermal treatment of mixed wastes

    Energy Technology Data Exchange (ETDEWEB)

    Kong, P.C.; Grandy, J.D.; Watkins, A.D.; Eddy, T.L.; Anderson, G.L.

    1993-05-01

    A small dc arc melter was designed and constructed to run bench-scale investigations on various aspects of development for high-temperature (1,500-1,800{degrees}C) processing of simulated transuranic-contaminated waste and soil located at the Radioactive Waste Management Complex (RWMC). Several recent system design and treatment studies have shown that high-temperature melting is the preferred treatment. The small arc melter is needed to establish techniques and procedures (with surrogates) prior to using a similar melter with the transuranic-contaminated wastes in appropriate facilities at the site. This report documents the design and construction, starting and heating procedures, and tests evaluating the melter`s ability to process several waste types stored at the RWMC. It is found that a thin graphite strip provides reliable starting with initial high current capability for partially melting the soil/waste mixture. The heating procedure includes (1) the initial high current-low voltage mode, (2) a low current-high voltage mode that commences after some slag has formed and arcing dominates over the receding graphite conduction path, and (3) a predominantly Joule heating mode during which the current can be increased within the limits to maintain relatively quiescent operation. Several experiments involving the melting of simulated wastes are discussed. Energy balance, slag temperature, and electrode wear measurements are presented. Recommendations for further refinements to enhance its processing capabilities are identified. Future studies anticipated with the arc melter include waste form processing development; dissolution, retention, volatilization, and collection for transuranic and low-level radionuclides, as well as high vapor pressure metals; electrode material development to minimize corrosion and erosion; refractory corrosion and/or skull formation effects; crucible or melter geometry; metal oxidation; and melt reduction/oxidation (redox) conditions.

  3. The chemical stockpile intergovernmental consultation program: Lessons for HLW public involvement

    International Nuclear Information System (INIS)

    Feldman, D.L.

    1991-01-01

    This paper assesses the appropriateness of the US Army's Chemical Stockpile Disposal Program's (CSDP) Intergovernmental Consultation and Coordination Boards (ICCBs) as models for incorporating public concerns in the future siting of HLW repositories by DOE. ICCB structure, function, and implementation are examined, along with other issues relevant to the HLW context. 27 refs

  4. Comparison of risks due to HLW and SURF repositories in bedded salt

    International Nuclear Information System (INIS)

    Chu, M.S.Y.; Ortiz, N.R.; Wahi, K.K.

    1983-01-01

    A methodology was developed for use in the analysis of risks from geologic disposal of nuclear wastes. This methodology is applied to two conceptual nuclear waste repositories in bedded salt containing High-Level Waste (HLW) and Spent Un-Reprocessed Fuel (SURF), respectively. A comparison of the risk estimated from the HLW and SURF repositories is presented

  5. Spent fuel and HLW transportation the French experience

    International Nuclear Information System (INIS)

    Giraud, J.P.; Charles, J.L.

    1995-01-01

    With 53 nuclear power plants in operation at EDF and a fuel cycle with recycling policy of the valuable materials, COGEMA is faced with the transport of a wide range of radioactive materials. In this framework, the transport activity is a key link in closing the fuel cycle. COGEMA has developed a comprehensive Transport Organization System dealing with all the sectors of the fuel cycle. The paper will describe the status of transportation of spent fuel and HLW in France and the experience gathered. The Transport Organization System clearly defines the role of all actors where COGEMA, acting as the general coordinator, specifies the tasks to be performed and brings technical and commercial support to its various subcontractors: TRANSNUCLEAIRE, specialized in casks engineering and transport operations, supplies packaging and performs transport operations, LEMARECHAL and CELESTIN operate transport by truck in the Vicinity of the nuclear sites while French Railways are in charge of spent fuel transport by train. HLW issued from the French nuclear program is stored for 30 years in an intermediate storage installation located at the La Hague reprocessing plant. Ultimately, these canisters will be transported to the disposal site. COGEMA has set up a comprehensive transport organization covering all operational aspects including adapted procedures, maintenance programs and personnel qualification

  6. NOx AND HETEROGENEITY EFFECTS IN HIGH LEVEL WASTE (HLW)

    International Nuclear Information System (INIS)

    Meisel, Dan; Camaioni, Donald M.; Orlando, Thom

    2000-01-01

    We summarize contributions from our EMSP supported research to several field operations of the Office of Environmental Management (EM). In particular we emphasize its impact on safety programs at the Hanford and other EM sites where storage, maintenance and handling of HLW is a major mission. In recent years we were engaged in coordinated efforts to understand the chemistry initiated by radiation in HLW. Three projects of the EMSP (''The NOx System in Nuclear Waste,'' ''Mechanisms and Kinetics of Organic Aging in High Level Nuclear Wastes, D. Camaioni--PI'' and ''Interfacial Radiolysis Effects in Tanks Waste, T. Orlando--PI'') were involved in that effort, which included a team at Argonne, later moved to the University of Notre Dame, and two teams at the Pacific Northwest National Laboratory. Much effort was invested in integrating the results of the scientific studies into the engineering operations via coordination meetings and participation in various stages of the resolution of some of the outstanding safety issues at the sites. However, in this Abstract we summarize the effort at Notre Dame

  7. Enhancement of the life of refractories through the operational experience of plasma torch melter

    Energy Technology Data Exchange (ETDEWEB)

    Moon, Young Pyo [Technology Institute, Korea Radioactive waste Agency (KORAD), Daejeon (Korea, Republic of); Choi, Jaang Young [Chungnam National University, Daejeon (Korea, Republic of)

    2016-06-15

    The properties of wastes for melting need to be considered to minimize the maintenance of refractory and to discharge the molten slags smoothly from a plasma torch melter. When the nonflammable wastes from nuclear facilities such as concrete debris, glass, sand, etc., are melted, they become acid slags with low basicity since the chemical composition has much more acid oxides than basic oxides. A molten slag does not have good characteristics of discharge and is mainly responsible for the refractory erosion due to its low liquidity. In case of a stationary plasma torch melter with a slant tapping port on the wall, a fixed amount of molten slags remains inside of tapping hole as well as the melter inside after tapping out. Nonmetallic slags keep the temperature higher than melting point of metal because metallic slags located on the bottom of melter by specific gravity difference are simultaneously melted when dual mode plasma torch operates in transferred mode. In order to minimize the refractory erosion, the compatible refractories are selected considering the temperature inside the melter and the melting behavior of slags whether to contact or noncontact with molten slags. An acidic refractory shall not be installed in adjacent to a basic refractory for the resistibility against corrosion.

  8. Safety assessment of the liquid-fed ceramic melter process

    International Nuclear Information System (INIS)

    Buelt, J.L.; Partain, W.L.

    1980-08-01

    As part of its development program for the solidification of high-level nuclear waste, Pacific Northwest Laboratory assessed the safety issues for a complete liquid-fed ceramic melter (LFCM) process. The LFCM process, an adaption of commercial glass-making technology, is being developed to convert high-level liquid waste from the nuclear fuel cycle into glass. This safety assessment uncovered no unresolved or significant safety problems with the LFCM process. Although in this assessment the LFCM process was not directly compared with other solidification processes, the safety hazards of the LFCM process are comparable to those of other processes. The high processing temperatures of the glass in the LFCM pose no additional significant safety concerns, and the dispersible inventory of dried waste (calcine) is small. This safety assessment was based on the nuclear power waste flowsheet, since power waste is more radioactive than defense waste at the time of solidification, and all accident conditions for the power waste would have greater radiological consequences than those for defense waste. An exhaustive list of possible off-standard conditions and equipment failures was compiled. These accidents were then classified according to severity of consequence and type of accident. Radionuclide releases to the stack were calculated for each group of accidents using conservative assumptions regarding the retention and decontamination features of the process and facility. Two recommendations that should be considered by process designers are given in the safety assessment

  9. Demonstration test of 'multi-purpose incinerating melter system'

    International Nuclear Information System (INIS)

    Miyazaki, Hitoshi; Tanimoto, Kenichi; Wakui, Hitoshi; Oasada, Kaoru; Ishikawa, Fuyuhiko.

    1994-01-01

    A Multi-Purpose Incinerating Melter System (MIMS) has been developed as a volume reduction technique for a wide variety of radwastes including flame retardants such as spent resin, and non-combustible materials such as concrete, glass and steel. In the MIMS, these wastes are incinerated and/or melted at temperatures between 1,000 and 1,500degC generated by fossil fueled burner to produce obsidian-like ingots with high integrity. A demonstration test program was carried out from 1989 until 1991 using an engineering-scale demonstration unit. In the test program, various simulated wastes with traces of 60 Co, 54 Mn, 59 Fe, 137 Cs, 22 Na and 106 Ru were treated to obtain decontamination factor (DF) data and leach-resistance data of the products. The summarized results drawn from the 13 runs of demonstrative operations are the following: (1) Most involatile radionuclides are transferred into solidified products. (2) Global DF of the system excluding a HEPA filter ranged 1x10 4 thru 1x10 5 for 60 Co, 2x10 2 thru 2x10 3 for 137 Cs and 2x10 2 thru 1x10 4 for 106 Ru. (3) Leaching resistance of the solidified product is a match for that of a typical borosilicate glass waste form. (author)

  10. Demonstration test of 'multi-purpose incinerating melter system'

    Energy Technology Data Exchange (ETDEWEB)

    Miyazaki, Hitoshi; Tanimoto, Kenichi [Power Reactor and Nuclear Fuel Development Corp., Oarai, Ibaraki (Japan). Oarai Engineering Center; Wakui, Hitoshi; Oasada, Kaoru; Ishikawa, Fuyuhiko

    1994-03-01

    A Multi-Purpose Incinerating Melter System (MIMS) has been developed as a volume reduction technique for a wide variety of radwastes including flame retardants such as spent resin, and non-combustible materials such as concrete, glass and steel. In the MIMS, these wastes are incinerated and/or melted at temperatures between 1,000 and 1,500degC generated by fossil fueled burner to produce obsidian-like ingots with high integrity. A demonstration test program was carried out from 1989 until 1991 using an engineering-scale demonstration unit. In the test program, various simulated wastes with traces of [sup 60]Co, [sup 54]Mn, [sup 59]Fe, [sup 137]Cs, [sup 22]Na and [sup 106]Ru were treated to obtain decontamination factor (DF) data and leach-resistance data of the products. The summarized results drawn from the 13 runs of demonstrative operations are the following: (1) Most involatile radionuclides are transferred into solidified products. (2) Global DF of the system excluding a HEPA filter ranged 1x10[sup 4] thru 1x10[sup 5] for [sup 60]Co, 2x10[sup 2] thru 2x10[sup 3] for [sup 137]Cs and 2x10[sup 2] thru 1x10[sup 4] for [sup 106]Ru. (3) Leaching resistance of the solidified product is a match for that of a typical borosilicate glass waste form. (author).

  11. The University of Missouri Research Reactor facility can melter system

    International Nuclear Information System (INIS)

    Edwards, C.B. Jr.; Olson, O.L.; Stevens, R.; Brugger, R.M.

    1987-01-01

    At the University of Missouri Research Reactor (MURR), a waste compacting system for reducing the volume of radioactive aluminum cans has been designed, built and put into operation. In MURR's programs of producing radioisotopes and transmutation doping of silicon, a large volume of radioactive aluminum cans is generated. The Can Melter System (CMS) consists of a sorting station, a can masher, an electric furnace and a gas fired furnace. This system reduces the cans and other radioactive metal into barrels of solid metal close to theoretical density. The CMS has been in operation at the MURR now for over two years. Twelve hundred cu ft of cans and other metals have been reduced into 150 cu ft of shipable waste. The construction cost of the CMS was $4950.84 plus 1680 man hours of labor, and the operating cost of the CMS is $18/lb. The radiation exposure to the operator is 8.6 mR/cu ft. The yearly operating savings is $30,000. 20 figs., 10 tabs

  12. Modeling principles applied to the simulation of a joule-heated glass melter

    International Nuclear Information System (INIS)

    Routt, K.R.

    1980-05-01

    Three-dimensional conservation equations applicable to the operation of a joule-heated glass melter were rigorously examined and used to develop scaling relationships for modeling purposes. By rigorous application of the conservation equations governing transfer of mass, momentum, energy, and electrical charge in three-dimensional cylindrical coordinates, scaling relationships were derived between a glass melter and a physical model for the following independent and dependent variables: geometrical size (scale), velocity, temperature, pressure, mass input rate, energy input rate, voltage, electrode current, electrode current flux, total power, and electrical resistance. The scaling relationships were then applied to the design and construction of a physical model of the semiworks glass melter for the Defense Waste Processing Facility. The design and construction of such a model using glycerine plus LiCl as a model fluid in a one-half-scale Plexiglas tank is described

  13. Volatilization and redox testing in a DC arc melter: FY-93 and FY-94

    International Nuclear Information System (INIS)

    Grandy, J.D.; Sears, J.W.; Soelberg, N.R.; Reimann, G.A.; McIlwain, M.E.

    1996-07-01

    The purpose of these experiments was to study the dissolution, retention, volatilization, and trapping of transuranic radionuclide elements (TRUs), mixed fission and activation products, and high vapor pressure metals (HVPMS) during processing in a high temperature arc furnace. In all cases, surrogate elements (lanthanides) were used in place of radioactive ones. The experiments were conducted utilizing a small DC arc melter developed at the Idaho National Engineering Laboratory (INEL) Research Center (IRC). The small arc melter was originally developed in 1992 and has been used previously for waste form studies of iron enriched basalt (IEB) and IEB with zirconium and titanium additions (IEB4). Section 3 contains a description of the small arc melter and its operational capabilities are discussed in Chapter 4. The remainder of the document describes each testing program and then discusses results and findings

  14. Bench-scale arc melter for R ampersand D in thermal treatment of mixed wastes

    International Nuclear Information System (INIS)

    Kong, P.C.; Grandy, J.D.; Watkins, A.D.; Eddy, T.L.; Anderson, G.L.

    1993-05-01

    A small dc arc melter was designed and constructed to run bench-scale investigations on various aspects of development for high-temperature (1,500-1,800 degrees C) processing of simulated transuranic-contaminated waste and soil located at the Radioactive Waste Management Complex (RWMC). Several recent system design and treatment studies have shown that high-temperature melting is the preferred treatment. The small arc melter is needed to establish techniques and procedures (with surrogates) prior to using a similar melter with the transuranic-contaminated wastes in appropriate facilities at the site. This report documents the design and construction, starting and heating procedures, and tests evaluating the melter's ability to process several waste types stored at the RWMC. It is found that a thin graphite strip provides reliable starting with initial high current capability for partially melting the soil/waste mixture. The heating procedure includes (1) the initial high current-low voltage mode, (2) a low current-high voltage mode that commences after some slag has formed and arcing dominates over the receding graphite conduction path, and (3) a predominantly Joule heating mode during which the current can be increased within the limits to maintain relatively quiescent operation. Several experiments involving the melting of simulated wastes are discussed. Energy balance, slag temperature, and electrode wear measurements are presented. Recommendations for further refinements to enhance its processing capabilities are identified. Future studies anticipated with the arc melter include waste form processing development; dissolution, retention, volatilization, and collection for transuranic and low-level radionuclides, as well as high vapor pressure metals; electrode material development to minimize corrosion and erosion; refractory corrosion and/or skull formation effects; crucible or melter geometry; metal oxidation; and melt reduction/oxidation (redox) conditions

  15. Experimental Plan for Crystal Accumulation Studies in the WTP Melter Riser

    Energy Technology Data Exchange (ETDEWEB)

    Miller, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Fowley, M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-04-28

    This experimental plan defines crystal settling experiments to be in support of the U.S. Department of Energy – Office of River Protection crystal tolerant glass program. The road map for development of crystal-tolerant high level waste glasses recommends that fluid dynamic modeling be used to better understand the accumulation of crystals in the melter riser and mechanisms of removal. A full-scale version of the Hanford Waste Treatment and Immobilization Plant (WTP) melter riser constructed with transparent material will be used to provide data in support of model development. The system will also provide a platform to demonstrate mitigation or recovery strategies in off-normal events where crystal accumulation impedes melter operation. Test conditions and material properties will be chosen to provide results over a variety of parameters, which can be used to guide validation experiments with the Research Scale Melter at the Pacific Northwest National Laboratory, and that will ultimately lead to the development of a process control strategy for the full scale WTP melter. The experiments described in this plan are divided into two phases. Bench scale tests will be used in Phase 1 (using the appropriate solid and fluid simulants to represent molten glass and spinel crystals) to verify the detection methods and analytical measurements prior to their use in a larger scale system. In Phase 2, a full scale, room temperature mockup of the WTP melter riser will be fabricated. The mockup will provide dynamic measurements of flow conditions, including resistance to pouring, as well as allow visual observation of crystal accumulation behavior.

  16. Selection of melter systems for the DOE/Industrial Center for Waste Vitrification Research

    International Nuclear Information System (INIS)

    Bickford, D.F.

    1993-01-01

    The EPA has designated vitrification as the best developed available technology for immobilization of High-Level Nuclear Waste. In a recent federal facilities compliance agreement between the EPA, the State of Washington, and the DOE, the DOE agreed to vitrify all of the Low Level Radioactive Waste resulting from processing of High Level Radioactive Waste stored at the Hanford Site. This is expected to result in the requirement of 100 ton per day Low Level Radioactive Waste melters. Thus, there is increased need for the rapid adaptation of commercial melter equipment to DOE's needs. DOE has needed a facility where commercial pilot scale equipment could be operated on surrogate (non-radioactive) simulations of typical DOE waste streams. The DOE/Industry Center for Vitrification Research (Center) was established in 1992 at the Clemson University Department of Environmental Systems Engineering, Clemson, SC, to address that need. This report discusses some of the characteristics of the melter types selected for installation of the Center. An overall objective of the Center has been to provide the broadest possible treatment capability with the minimum number of melter units. Thus, units have been sought which have broad potential application, and which had construction characteristics which would allow their adaptation to various waste compositions, and various operating conditions, including extreme variations in throughput, and widely differing radiological control requirements. The report discusses waste types suitable for vitrification; technical requirements for the application of vitrification to low level mixed wastes; available melters and systems; and selection of melter systems. An annotated bibliography is included

  17. Vitrification of noble metals containing NCAW simulant with an engineering scale melter (ESM): Campaign report

    Energy Technology Data Exchange (ETDEWEB)

    Grunewald, W.; Roth, G.; Tobie, W.; Weisenburger, S.; Weiss, K.; Elliott, M.; Eyler, L.L.

    1996-03-01

    ESM has been designed as a 10th-scale model of the DWPF-type melter, currently the reference melter for nitrification of Hanford double shell tankwaste. ESM and related equipment have been integrated to the existing mockup vitrification plant VA-WAK at KfK. On June 2-July 10, 1992, a shakedown test using 2.61 m{sup 3} of NCAW (neutralized current acid waste) simulant without noble metals was performed. On July 11-Aug. 30, 1992, 14.23 m{sup 3} of the same simulant with nominal concentrations of Ru, Rh, and Pd were vitrified. Objective was to investigate the behavior of such a melter with respect to discharge of noble metals with routine glass pouring via glass overflow. Results indicate an accumulation of noble metals in the bottom area of the flat-bottomed ESM. About 65 wt% of the noble metals fed to the melter could be drained out, whereas 35 wt% accumulated in the melter, based on analysis of glass samples from glass pouring stream in to the canisters. After the melter was drained at the end of the campaign through a bottom drain valve, glass samples were taken from the residual bottom layer. The samples had significantly increased noble metals content (factor of 20-45 to target loading). They showed also a significant decrease of the specific electric resistance compared to bulk glass (factor of 10). A decrease of 10- 15% of the resistance between he power electrodes could be seen at the run end, but the total amount of noble metals accumulated was not yet sufficient enough to disturb the Joule heating of the glass tank severely.

  18. Selection of melter systems for the DOE/Industrial Center for Waste Vitrification Research

    Energy Technology Data Exchange (ETDEWEB)

    Bickford, D.F.

    1993-12-31

    The EPA has designated vitrification as the best developed available technology for immobilization of High-Level Nuclear Waste. In a recent federal facilities compliance agreement between the EPA, the State of Washington, and the DOE, the DOE agreed to vitrify all of the Low Level Radioactive Waste resulting from processing of High Level Radioactive Waste stored at the Hanford Site. This is expected to result in the requirement of 100 ton per day Low Level Radioactive Waste melters. Thus, there is increased need for the rapid adaptation of commercial melter equipment to DOE`s needs. DOE has needed a facility where commercial pilot scale equipment could be operated on surrogate (non-radioactive) simulations of typical DOE waste streams. The DOE/Industry Center for Vitrification Research (Center) was established in 1992 at the Clemson University Department of Environmental Systems Engineering, Clemson, SC, to address that need. This report discusses some of the characteristics of the melter types selected for installation of the Center. An overall objective of the Center has been to provide the broadest possible treatment capability with the minimum number of melter units. Thus, units have been sought which have broad potential application, and which had construction characteristics which would allow their adaptation to various waste compositions, and various operating conditions, including extreme variations in throughput, and widely differing radiological control requirements. The report discusses waste types suitable for vitrification; technical requirements for the application of vitrification to low level mixed wastes; available melters and systems; and selection of melter systems. An annotated bibliography is included.

  19. Demonstration of pyrometallurgical processing for metal fuel and HLW

    International Nuclear Information System (INIS)

    Tadafumi, Koyama; Kensuke, Kinoshita; Takatoshi, Hizikata; Tadashi, Inoue; Ougier, M.; Rikard, Malmbeck; Glatz, J.P.; Lothar, Koch

    2001-01-01

    CRIEPI and JRC-ITU have started a joint study on pyrometallurgical processing to demonstrate the capability of this type of process for separating actinide elements from spent fuel and HLW. The equipment dedicated for this experiments has been developed and installed in JRC-ITU. The stainless steel box equipped with tele-manipulators is operated under pure Ar atmosphere, and prepared for later installation in a hot cell. Experiments on pyro-processing of un-irradiated U-Pu-Zr metal alloy fuel by molten salt electrorefining has been carried out. Recovery of U and Pu from this type alloy fuel was first demonstrated with using solid iron cathode and liquid Cd cathode, respectively. (author)

  20. Development of gap filling technique in HLW repository

    International Nuclear Information System (INIS)

    Nakashima, Hitoshi; Saito, Akira; Ishii, Takashi; Toguri, Satohito; Okihara, Mitsunobu; Iwasa, Kengo

    2016-01-01

    HLW is supposed to be disposed underground at depths more than 300 m in Japan. Buffer is an artificial barrier that controls radionuclides migrating into the groundwater. The buffer would be made of a natural swelling clay, bentonite. Construction technology for the buffer has been studied for many years, but studies for the gaps surrounding the buffer are little. The proper handling of the gaps is important for guaranteeing the functions of the buffer. In this paper, gap filling techniques using bentonite pellets have been developed in order to the gap having the same performance as the buffer. A new method for manufacturing high-density spherical pellets has been developed to fill the gap higher density ever reported. For the bentonite pellets, the filling performance and how to use were determined. And full-scale filling tests provided availability of the bentonite pellets and filling techniques. (author)

  1. Historical fuel reprocessing and HLW management in Idaho

    International Nuclear Information System (INIS)

    Knecht, D.A.; Staiger, M.D.; Christian, J.D.

    1997-01-01

    This article review some of the key decision points in the historical development of spent fuel reprocessing and waste management practices at the Idaho Chemical Processing Plant that have helped ICPP to successfully accomplish its mission safely and with minimal impact on the environment. Topics include ICPP reprocessing development; batch aluminum-uranium dissolution; continuous aluminum uranium dissolution; batch zirconium dissolution; batch stainless steel dissolution; semicontinuous zirconium dissolution with soluble poison; electrolytic dissolution of stainless steel-clad fuel; graphite-based rover fuel processing; fluorinel fuel processing; ICPP waste management consideration and design decisions; calcination technology development; ICPP calcination demonstration and hot operations; NWCF design, construction, and operation; HLW immobilization technology development. 80 refs., 4 figs

  2. Comparing technical concepts for disposal of Belgian vitrified HLW

    International Nuclear Information System (INIS)

    Bel, J.; Bock, C. de; Boyazis, J.P.

    2004-01-01

    The choice of a suitable repository design for different categories of radioactive waste is an important element in the decisional process that will eventually lead to the waste disposal in geological ground layers during the next decades. Most countries are in the process of elaborating different technical solutions for their EBS '. Considering possible design alternatives offers more flexibility to cope with remaining uncertainties and allows optimizing some elements of the EBS in the future. However, it is not feasible to continue carrying out detailed studies for a large number of alternative design options. At different stages in the decisional process, choices, even preliminary ones, have to be made. Although the impact of different stakeholders (regulator, waste agencies, waste producers, research centers,...) in making these design choices can differ from one country to another, the choices should be based on sound, objective, clear and unambiguous justification grounds. Moreover, the arguments should be carefully reported and easy to understand by the decision makers. ONDRAF/NIRAS recently elaborated three alternative designs for the disposal of vitrified HLW. These three designs are briefly described in the next section. A first series of technological studies pointed out that the three options are feasible. It would however be unreasonable to continue R and D work on all three alternatives in parallel. It is therefore planned to make a preliminary choice of a reference design for the vitrified HLW in 2003. This selection will depend on the way the alternative design options can be evaluated against a number of criteria, mainly derived from general repository design requirements. The technique of multi-criteria analysis (MCA) will be applied as a tool for making the optimum selection, considering all selection criteria and considering different strategic approaches. This paper describes the used methodology. The decision on the actual selection will be

  3. Processing of high-temperature simulated waste glass in a continuous ceramic melter

    International Nuclear Information System (INIS)

    Barnes, S.M.; Brouns, R.A.; Hanson, M.S.

    1980-01-01

    Recent operations have demonstrated that high-melting-point glasses and glass-ceramics can be successfully processed in joule-heated, ceramic-lined melters with minor modifications to the existing technology. Over 500 kg of simulated waste glasses have been processed at temperatures up to 1410 0 C. The processability of the two high-temperature waste forms tested is similar to existing borosilicate waste glasses. High-temperature waste glass formulations produced in the bench-scale melter exhibit quality comparing favorably to standard waste glass formulations

  4. Tunable molten oxide pool assisted plasma-melter vitrification systems

    Science.gov (United States)

    Titus, Charles H.; Cohn, Daniel R.; Surma, Jeffrey E.

    1998-01-01

    The present invention provides tunable waste conversion systems and apparatus which have the advantage of highly robust operation and which provide complete or substantially complete conversion of a wide range of waste streams into useful gas and a stable, nonleachable solid product at a single location with greatly reduced air pollution to meet air quality standards. The systems provide the capability for highly efficient conversion of waste into high quality combustible gas and for high efficiency conversion of the gas into electricity by utilizing a high efficiency gas turbine or an internal combustion engine. The solid product can be suitable for various commercial applications. Alternatively, the solid product stream, which is a safe, stable material, may be disposed of without special considerations as hazardous material. In the preferred embodiment, the arc plasma furnace and joule heated melter are formed as a fully integrated unit with a common melt pool having circuit arrangements for the simultaneous independently controllable operation of both the arc plasma and the joule heated portions of the unit without interference with one another. The preferred configuration of this embodiment of the invention utilizes two arc plasma electrodes with an elongated chamber for the molten pool such that the molten pool is capable of providing conducting paths between electrodes. The apparatus may additionally be employed with reduced use or without further use of the gases generated by the conversion process. The apparatus may be employed as a net energy or net electricity producing unit where use of an auxiliary fuel provides the required level of electricity production. Methods and apparatus for converting metals, non-glass forming waste streams and low-ash producing inorganics into a useful gas are also provided. The methods and apparatus for such conversion include the use of a molten oxide pool having predetermined electrical, thermal and physical

  5. Formulation and preparation of Hanford Waste Treatment Plant direct feed low activity waste Effluent Management Facility core simulant

    Energy Technology Data Exchange (ETDEWEB)

    McCabe, Daniel J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Nash, Charles A. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL; Adamson, Duane J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL

    2016-05-01

    The Hanford Waste Treatment and Immobilization Plant (WTP) Low Activity Waste (LAW) vitrification facility will generate an aqueous condensate recycle stream (LAW Melter Off-Gas Condensate, LMOGC) from the off-gas system. The baseline plan for disposition of this stream during full WTP operations is to send it to the WTP Pretreatment Facility, where it will be blended with LAW, concentrated by evaporation and recycled to the LAW vitrification facility. However, during the Direct Feed LAW (DFLAW) scenario, planned disposition of this stream is to evaporate it in a new evaporator in the Effluent Management Facility (EMF) and then return it to the LAW melter. It is important to understand the composition of the effluents from the melter and new evaporator so that the disposition of these streams can be accurately planned and accommodated. Furthermore, alternate disposition of the LMOGC stream would eliminate recycling of problematic components, and would enable less integrated operation of the LAW melter and the Pretreatment Facilities. Alternate disposition would also eliminate this stream from recycling within WTP when it begins operations and would decrease the LAW vitrification mission duration and quantity of glass waste, amongst the other problems such a recycle stream present. This LAW Melter Off-Gas Condensate stream will contain components that are volatile at melter temperatures and are problematic for the glass waste form, such as halides and sulfate. Because this stream will recycle within WTP, these components accumulate in the Melter Condensate stream, exacerbating their impact on the number of LAW glass containers that must be produced. Diverting the stream reduces the halides and sulfate in the recycled Condensate and is a key outcome of this work. This overall program examines the potential treatment and immobilization of this stream to enable alternative disposal. The objective of this task was to formulate and prepare a simulant of the LAW Melter

  6. NCAW feed chemistry: Effect of starting chemistry on melter offgas and iron redox

    International Nuclear Information System (INIS)

    Smith, P.A.; Vienna, J.D.; Merz, M.D.

    1995-03-01

    The Pacific Northwest Laboratory (PNL) Vitrification Technology Development (PVTD) program has been established to develop technology to support immobilization of selected Hanford wastes. The effort of the PVTD program is directed by the U.S. Department of Energy (DOE). This report is part of the effort and focuses on the effect of starting waste chemistry on the vitrification process. The objective of the investigation was the evaluation of the effect of starting chemistry on the cold cap behavior in the vitrification of simulated neutralized current acid waste (NCAW). In addition this investigation provides an initial laboratory investigation of the cold cap and method for evaluation of alternate reductants

  7. Preliminary evaluation of Am/Cm melter feed preparation process upset recovery flowsheets

    International Nuclear Information System (INIS)

    Stone, M.E.

    2000-01-01

    This document summarizes the results from the development of flowsheets to recover from credible processing errors specified in TTR 99-MNSS/SE-006. The proposed flowsheets were developed in laboratory scale equipment and will be utilized with minor modifications for full scale demonstrations in the Am/Cm Pilot Facility

  8. Effect of melter feed foaming on heat flux to the cold cap

    Czech Academy of Sciences Publication Activity Database

    Lee, S.; Hrma, P.; Pokorný, R.; Kloužek, Jaroslav; VanderVeer, B.J.; Dixon, D.R.; Luksic, S.A.; Rodriguez, C.P.; Chun, J.; Schweiger, M. J.; Kruger, A.A.

    2017-01-01

    Roč. 496, DEC 1 (2017), s. 54-65 ISSN 0022-3115 Institutional support: RVO:67985891 Keywords : cold cap * foam layer * heat flux * heat conductivity * evolved gas Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 2.048, year: 2016

  9. FY-97 operations of the pilot-scale glass melter to vitrify simulated ICPP high activity sodium-bearing waste

    International Nuclear Information System (INIS)

    Musick, C.A.

    1997-11-01

    A 3.5 liter refractory-lined joule-heated glass melter was built to test the applicability of electric melting to vitrify simulated high activity waste (HAW). The HAW streams result from dissolution and separation of Idaho Chemical Processing Plant (ICPP) calcines and/or radioactive liquid waste. Pilot scale melter operations will establish selection criteria needed to evaluate the application of joule heating to immobilize ICPP high activity waste streams. The melter was fabricated with K-3 refractory walls and Inconel 690 electrodes. It is designed to be continuously operated at 1,150 C with a maximum glass output rate of 10 lbs/hr. The first set of tests were completed using surrogate HAW-sodium bearing waste (SBW). The melter operated for 57 hours and was shut down due to excessive melt temperatures resulting in low glass viscosity (< 30 Poise). Due to the high melt temperature and low viscosity the molten glass breached the melt chamber. The melter has been dismantled and examined to identify required process improvement areas and successes of the first melter run. The melter has been redesigned and is currently being fabricated for the second run, which is scheduled to begin in December 1997

  10. Test plan for evaluation of plasma melter technology for vitrification of high-sodium content low-level radioactive liquid wastes

    International Nuclear Information System (INIS)

    McLaughlin, D.F.; Lahoda, E.J.; Gass, W.R.; D'Amico, N.

    1994-01-01

    This document provides a test plan for the conduct of plasma arc vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. The vendor providing this test plan and conducting the work detailed within it [one of seven selected for glass melter testing under Purchase Order MMI-SVV-384212] is the Westinghouse Science and Technology Center (WSTC) in Pittsburgh, PA. WSTC authors of the test plan are D. F. McLaughlin, E. J. Lahoda, W. R. Gass, and N. D'Amico. The WSTC Program Manager for this test is D. F. McLaughlin. This test plan is for Phase I activities described in the above Purchase Order. Test conduct includes melting of glass frit with Hanford LLW Double-Shell Slurry Feed waste simulant in a plasma arc fired furnace

  11. Crystal-Tolerant Glass Approach For Mitigation Of Crystal Accumulation In Continuous Melters Processing Radioactive Waste

    International Nuclear Information System (INIS)

    Kruger, Albert A.; Rodriguez, Carmen P.; Lang, Jesse B.; Huckleberry, Adam R.; Matyas, Josef; Owen, Antoinette T.

    2012-01-01

    High-level radioactive waste melters are projected to operate in an inefficient manner as they are subjected to artificial constraints, such as minimum liquidus temperature (T L ) or maximum equilibrium fraction of crystallinity at a given temperature. These constraints substantially limit waste loading, but were imposed to prevent clogging of the melter with spinel crystals [(Fe, Ni, Mn, Zn)(Fe, Cr) 2 O 4 ]. In the melter, the glass discharge riser is the most likely location for crystal accumulation during idling because of low glass temperatures, stagnant melts, and small diameter. To address this problem, a series of lab-scale crucible tests were performed with specially formulated glasses to simulate accumulation of spinel in the riser. Thicknesses of accumulated layers were incorporated into empirical model of spinel settling. In addition, T L of glasses was measured and impact of particle agglomeration on accumulation rate was evaluated. Empirical model predicted well the accumulation of single crystals and/or smallscale agglomerates, but, excessive agglomeration observed in high-Ni-Fe glass resulted in an under-prediction of accumulated layers, which gradually worsen over time as an increased number of agglomerates formed. Accumulation rate of ∼14.9 +- 1 nm/s determined for this glass will result in ∼26 mm thick layer in 20 days of melter idling

  12. A Joule-Heated Melter Technology For The Treatment And Immobilization Of Low-Activity Waste

    International Nuclear Information System (INIS)

    Kelly, S.E.

    2011-01-01

    This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of joule-heated ceramic lined melters and their application to Hanford's low-activity waste.

  13. Glass science tutorial: Lecture number-sign 2, Operating electric glass melters. James N. Edmonson, Lecturer

    International Nuclear Information System (INIS)

    Kruger, A.A.

    1994-10-01

    This report contains basic information on electric furnaces used for glass melting and on the properties of glass useful for the stabilization of radioactive wastes. Furnace nomenclature, furnace types, typical silicate glass composition and properties, thermal conductivity information, kinetics of the melting process, glass furnace refractory materials composition and thermal conductivity, and equations required for the operation of glass melters are included

  14. A JOULE-HEATED MELTER TECHNOLOGY FOR THE TREATMENT AND IMMOBILIZATION OF LOW-ACTIVITY WASTE

    Energy Technology Data Exchange (ETDEWEB)

    KELLY SE

    2011-04-07

    This report is one of four reports written to provide background information regarding immobilization technologies remaining under consideration for supplemental immobilization of Hanford's low-activity waste. This paper provides the reader a general understanding of joule-heated ceramic lined melters and their application to Hanford's low-activity waste.

  15. Initial Laboratory-Scale Melter Test Results for Combined Fission Product Waste

    Energy Technology Data Exchange (ETDEWEB)

    Riley, Brian J.; Crum, Jarrod V.; Buchmiller, William C.; Rieck, Bennett T.; Schweiger, Michael J.; Vienna, John D.

    2009-10-01

    This report describes the methods and results used to vitrify a baseline glass, CSLNTM-C-2.5 in support of the AFCI (Advanced Fuel Cycle Initiative) using a Quartz Crucible Scale Melter at the Pacific Northwest National Laboratory. Document number AFCI-WAST-PMO-MI-DV-2009-000184.

  16. Conclusions on the two technical panels on HLW-disposal and waste treatment processes respectively

    International Nuclear Information System (INIS)

    Dinkespiller, J.A.; Dejonghe, P.; Feates, F.

    1986-01-01

    The paper reports the concluding panel session at the European Community Conference on radioactive waste management and disposal, Luxembourg 1985. The panel considered the conclusions of two preceeding technical panels on high level waste (HLW) disposal and waste treatment processes. Geological disposal of HLW, waste management, safety assessment of waste disposal, public opinion, public acceptance of the manageability of radioactive wastes, international cooperation, and waste management in the United States, are all discussed. (U.K.)

  17. Legal precedents regarding use and defensibility of risk assessment in Federal transportation of SNF and HLW

    International Nuclear Information System (INIS)

    Bentz, E.J. Jr.; Bentz, C.B.; O'Hora, T.D.; Chen, S.Y.

    1997-01-01

    Risk assessment has become an increasingly important and essential tool in support of Federal decision-making regarding the handling, storage, disposal, and transportation of spent nuclear fuel (SNF) and high-level radioactive waste (HLW). This paper analyzes the current statutory and regulatory framework and related legal precedents with regard to SNF and HLW transportation. The authors identify key scientific and technical issues regarding the use and defensibility of risk assessment in Federal decision-making regarding anticipated shipments

  18. The experiment of affective web risk communication on HLW geological disposal

    International Nuclear Information System (INIS)

    Kugo, Akihide; Yoshikawa, Eiwa; Wakabayashi, Yasunaga; Shimoda, Hiroshi; Uda, Akinobu; Ito, Kyoko

    2006-01-01

    Dialog mode web contents regarding the HLW risk is effective to altruism. To make it more effectively, we introduced affective elements such as facial expression of character agents and sympathetic response on the BBS by experts, which brought us smooth risk communication. This paper describes the result of preliminary experiments surrounding the affective ways to communicate on the risk of HLW geological disposal, leading to enhance the social cooperation, and the public open experiment for one month on the Web. (author)

  19. Nuclide transport models for HLW repository safety assessment in Finland, Japan, Sweden, and Canada

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Young Myoung; Kang, Chul Hyung; Hwang, Yong Soo; Choi, Jong Won; Kim, Sung Gi; Koh, Won Il

    1997-10-01

    Disposal and design concepts in such countries as Sweden, Finland, Canada and Japan which have already published safety assessment reports for the HLW repositories have been reviewed mainly in view of nuclide transport models used in their assessment. This kind of review would be very helpful in doing similar research in Korea where research program regarding HLW has been just started. (author). 44 refs., 2 tabs., 30 figs

  20. Demonstration of an approach to waste form qualification through simulation of liquid-fed ceramic melter process operations

    International Nuclear Information System (INIS)

    Reimus, P.W.; Kuhn, W.L.; Peters, R.D.; Pulsipher, B.A.

    1986-07-01

    During fiscal year 1982, the US Department of Energy (DOE) assigned responsibility for managing civilian nuclear waste treatment programs in the United States to the Nuclear Waste Treatment Program (NWTP) at the Pacific Northwest Laboratory (PNL). One of the principal objectives of this program is to establish relationships between vitrification process control and glass quality. Users of the liquid-fed ceramic melter (LFCM) process will need such relationships in order to establish acceptance of vitrified high-level nuclear waste at a licensed federal repository without resorting to destructive examination of the canisters. The objective is to be able to supply a regulatory agency with an estimate of the composition, durability, and integrity of the glass in each waste glass canister produced from an LFCM process simply by examining the process data collected during the operation of the LFCM. The work described here will continue through FY-1987 and culminate in a final report on the ability to control and monitor an LFCM process through sampling and process control charting of the LFCM feed system

  1. A summary report on feed preparation offgas and glass redox data for Hanford waste vitrification plant: Letter report

    International Nuclear Information System (INIS)

    Merz, M.D.

    1996-03-01

    Tests to evaluate feed processing options for the Hanford Waste Vitrification Plant (HWVP) were conducted by a number of investigators, and considerable data were acquired for tests of different scale, including recent full-scale tests. In this report, a comparison was made of the characteristics of feed preparation observed in tests of scale ranging from 57 ml to full-scale of 28,000 liters. These tests included Pacific Northwest Laboratory (PNL) laboratory-scale tests, Kernforschungszentrums Karlsruhe (KfK) melter feed preparation, Research Scale Melter (RSM) feed preparation, Integrated DWPF Melter System (IDMS) feed preparation, Slurry Integrated Performance Testing (SIPT) feed preparation, and formic acid addition to Hanford Neutralized Current Acid Waste (NCAW) care samples.' The data presented herein were drawn mainly from draft reports and include system characteristics such as slurry volume and depth, sweep gas flow rate, headspace, and heating and stirring characteristics. Operating conditions such as acid feed rate, temperature, starting pH, final pH, quantities and type of frit, nitrite, nitrate, and carbonate concentrations, noble metal content, and waste oxide loading were tabulated. Offgas data for CO 2 , NO x , N 2 O, NO 2 , H 2 and NH 3 were tabulated on a common basis. Observation and non-observation of other species were also noted

  2. High-temperature vitrification of Hanford residual-liquid waste in a continuous melter

    International Nuclear Information System (INIS)

    Barnes, S.M.

    1980-04-01

    Over 270 kg of high-temperature borosilicate glass have been produced in a series of three short-term tests in the High-Temperature Ceramic Melter vitrification system at PNL. The glass produced was formulated to vitrify simulated Hanford residual-liquid waste. The tests were designed to (1) demonstrate the feasibility of utilizing high-temperature, continuous-vitrification technology for the immobilization of the residual-liquid waste, (2) test the airlift draining technique utilized by the high-temperature melter, (3) compare glass produced in this process to residual-liquid glass produced under laboratory conditions, (4) investigate cesium volatility from the melter during waste processing, and (5) determine the maximum residual-liquid glass production rate in the high-temperature melter. The three tests with the residual-liquid composition confirmed the viability of the continuous-melting vitrification technique for the immobilization of this waste. The airlift draining technique was demonstrated in these tests and the glass produced from the melter was shown to be less porous than the laboratory-produced glass. The final glass produced from the second test was compared to a glass of the same composition produced under laboratory conditions. The comparative tests found the glasses to be indistinguishable, as the small differences in the test results fell within the precision range of the characterization testing equipment. The cesium volatility was examined in the final test. This examination showed that 0.44 wt % of the cesium (assumed to be cesium oxide) was volatilized, which translates to a volatilization rate of 115 mg/cm 2 -h

  3. Determination of halogen content in glass for assessment of melter decontamination factors

    International Nuclear Information System (INIS)

    Goles, R.W.

    1996-03-01

    Melter decontamination factor (DF) values for the halogens (fluorine, chlorine, and iodine) are important to the Hanford Waste Vitrification Plant (HWVP) process because of the potential influence of DF on secondary-waste recycle strategies (fluorine and chlorine) as well as its impact on off-gas emissions (iodine). This study directly establishes the concentrations of halides-in HWVP simulated reference glasses rather than relying on indirect off-gas data. For fluorine and chlorine, pyrohydrolysis coupled with halide (ion chromatographic) detection has proven to be a useful analytical approach suitable for glass matrices, sensitive enough for the range of halogens encountered, and compatible with remote process support applications. Results obtained from pyrohydrolytic analysis of pilot-scale ceramic melter (PSCM) -22 and -23 glasses indicate that the processing behavior of fluorine and chlorine is quite variable even under similar processing conditions. Specifically, PSCM-23 glass exhibited a ∼90% halogen (F and Cl) retention efficiency, while only 20% was incorporated in PSCM-22 glass. These two sets of very dissimilar test results clearly do not form a sufficient basis for establishing design DF values for fluorine and chlorine. Because the present data do not provide any new halogen volatility information, but instead reconfirm the validity of previously obtained offgas derived values, melter DF values of 4, 2, and 1 for fluorine, chlorine, and iodine, respectively, are recommended for adoption; these values were conservatively established by a team of responsible engineers at Westinghouse Hanford Company (WHC) and Pacific Northwest Laboratory (PNL) on the basis of average behavior for many comparable melter tests. In the absence of further HWVP process data, these average melter DFs are the best values currently available

  4. Public Perspectives in the Japanese HLW Disposal Program

    Energy Technology Data Exchange (ETDEWEB)

    Inatsugu, Shigefumi; Takeuchi, Mitsuo; Kato, Toshiaki [Nuclear Waste Management Organization of Japan (NUNIO), Tokyo (Japan)

    2006-09-15

    Following legislation entitled the 'Specified Radioactive Waste Final Disposal Act', the Nuclear Waste Management Organization of Japan (NUMO) was established in October 2000 as the implementing organization for geological disposal of vitrified high-level waste (HLW). Implementation of NUMO's disposal project will be based on three principles: 1) respecting public initiative and opinion, 2) adopting a stepwise approach and 3) ensuring transparency in information disclosure. NUMO has decided to adopt an open solicitation approach to finding volunteer municipalities for Preliminary Investigation Areas (PIAs). The official announcement of the start of the open solicitation program was made in 2002. Although no official applications had been received from volunteer municipalities by the end of 2005, NUMO has been continuing to carry out various activities aimed specifically at public communication and encouraging dialogue about the deep geological disposal project This paper summarizes the results obtained and lessons learned so far and identifies the issues that NUMO must tackle immediately in the areas of communication and dialogue.

  5. Stress analysis of HLW containers advanced test work Compas project

    International Nuclear Information System (INIS)

    Ove Arup and Partners

    1990-01-01

    The Compas project is concerned with the structural performance of metal overpacks which may be used to encapsulate vitrified high-level waste forms before disposal in deep geological repositories. This document describes the activities performed between June and August 1989 forming the advanced test work phase of this project. This is the culmination of two years' analysis and test work to demonstrate whether the analytical ability exists to model containers subjected to realistic loads. Three mild steel containers were designed and manufactured to be one-third scale models of a realistic HLW container, modified to represent the effect of anisotropic loading and to facilitate testing. The containers were tested under a uniform external pressure and all failed by buckling in the mid-body region. The outer surface of each container was comprehensively strain-gauged to provide strain history data at all positions of interest. In parallel with the test work, Compas project partners, from five different European countries, independently modelled the behaviour of each of the containers using their computer codes to predict the failure pressure and produce strain history data at a number of specified locations. The first axisymmetric container was well modelled but predictions for the remaining two non-axisymmetric containers were much more varied, with differences of up to 50% occurring between failure predictions and test data

  6. Technical and economic optimization study for HLW waste management

    International Nuclear Information System (INIS)

    Deffes, A.

    1989-01-01

    This study was conducted to assess the technical and economic aspects of high level waste (HLW) management with the objective of optimizing the interim storage duration and the dimensions of the underground repository site. The procedure consisted in optimizing the economic criterion under specified constraints. The results are intended to identify trends and guide the choice from among available options; simple and highly flexible models were therefore used in this study, and only nearfield thermal constraints were taken into consideration. Because of the present uncertainty on the physicochemical properties of the repository environment and on the unit cost figures, this study focused on developing a suitable method rather than on obtaining definitive results. With the physical and economic data bases used for the two media investigated (granite and salt) the optimum values found show that it is advisable to minimize the interim storage time, and that the geological repository should feature a high degree of spatial dilution. These results depend to a considerable extent on the assumption of high interim storage costs

  7. Public Perspectives in the Japanese HLW Disposal Program

    International Nuclear Information System (INIS)

    Inatsugu, Shigefumi; Takeuchi, Mitsuo; Kato, Toshiaki

    2006-01-01

    Following legislation entitled the 'Specified Radioactive Waste Final Disposal Act', the Nuclear Waste Management Organization of Japan (NUMO) was established in October 2000 as the implementing organization for geological disposal of vitrified high-level waste (HLW). Implementation of NUMO's disposal project will be based on three principles: 1) respecting public initiative and opinion, 2) adopting a stepwise approach and 3) ensuring transparency in information disclosure. NUMO has decided to adopt an open solicitation approach to finding volunteer municipalities for Preliminary Investigation Areas (PIAs). The official announcement of the start of the open solicitation program was made in 2002. Although no official applications had been received from volunteer municipalities by the end of 2005, NUMO has been continuing to carry out various activities aimed specifically at public communication and encouraging dialogue about the deep geological disposal project This paper summarizes the results obtained and lessons learned so far and identifies the issues that NUMO must tackle immediately in the areas of communication and dialogue

  8. Thermal analysis of the vertical disposal for HLW

    International Nuclear Information System (INIS)

    Zhao Honggang; Wang Ju; Liu Yuemiao; Su Rui

    2013-01-01

    The temperature on the canister surface is set to be no more than 100℃ in the high level radioactive waste (HLW) repository, it is a criterion to dictate the thermal dimension of the repository. The factors that affect the temperature on the canister surface include the initial power of the canister, the thermal properties of material as the engineered barrier system (EBS), the gaps around the canister in the EBS, the initial ground temperature and thermal properties of the host rock, the repository layout, etc. This article examines the thermal properties of the material in host rock and the EBS, the thermal conductivity properties of the different gaps in the EBS, the temperature evolution around the single canister by using the analysis method and the numerical method. The findings are as follows: 1) The most important and the sensitive parameter is the initial disposal power of the canister; 2) The two key factors that affect the highest temperature on the canister surface are the parameter of uncertainty and nature variability of material as the host rock and the EBS, and the gaps around the canister in the EBS; 3) The temperature difference between the canister and bentonite is no more than 10℃ , and the bigger the inner gaps are, the bigger the temperature difference will be; when the gap between the bentonite and the host rock is filled with water, the temperature difference becomes small, but it will be 1∼3℃ higher than the gaps filled will air. (authors)

  9. Biosphere modelling for a HLW repository - scenario and parameter variations

    International Nuclear Information System (INIS)

    Grogan, H.

    1985-03-01

    In Switzerland high-level radioactive wastes have been considered for disposal in deep-lying crystalline formations. The individual doses to man resulting from radionuclides entering the biosphere via groundwater transport are calculated. The main recipient area modelled, which constitutes the base case, is a broad gravel terrace sited along the south bank of the river Rhine. An alternative recipient region, a small valley with a well, is also modelled. A number of parameter variations are performed in order to ascertain their impact on the doses. Finally two scenario changes are modelled somewhat simplistically, these consider different prevailing climates, namely tundra and a warmer climate than present. In the base case negligibly low doses to man in the long term, resulting from the existence of a HLW repository have been calculated. Cs-135 results in the largest dose (8.4E-7 mrem/y at 6.1E+6 y) while Np-237 gives the largest dose from the actinides (3.6E-8 mrem/y). The response of the model to parameter variations cannot be easily predicted due to non-linear coupling of many of the parameters. However, the calculated doses were negligibly low in all cases as were those resulting from the two scenario variations. (author)

  10. Compas project stress analysis of HLW containers intermediate testwork

    International Nuclear Information System (INIS)

    Ove Arup and Partners London

    1990-01-01

    The Compas project is concerned with the structural performance of metal overpacks which may be used to encapsulate vitrified high-level waste forms before disposal in deep geological repositories. This document describes the series of experiments and associated calculations performed in the Intermediate testwork phase of this project. Seven mild steel, one-third scale simplified models of HLW containers were manufactured in a variety of configurations of geometry and weld type. The effects of reducing the wall thickness, corroding the external surface of the container, and using different welding methods were all investigated. The containers were tested under the action of a uniform external pressure up to their respective failure points. All containers failed by buckling at pressures of between 42 and 87 MPa dependent upon the particular geometric and weld configuration. The outer surface of each container was comprehensively strain-gauged in order to provide strain histories at positions of interest. The Compas project partners, from five different European countries, independently modelled the behaviour of three of the five different containers. Test results and computer predictions were compared and an assessment of the overall performance of the codes demonstrated good agreement in the initial loading of each container. However once stresses exceeded the material yield point there was a considerable spread in the predicted container behaviour

  11. Tc Chemistry in HLW: Role of Organic Complexants

    International Nuclear Information System (INIS)

    Hess, Nancy S.; Conradsen, Steven D.

    2003-01-01

    Tc complexation with organic compounds in tank waste plays a significant role in the redox chemistry of Tc and the partitioning of Tc between the supernatant and sludge components in waste tanks. These processes need to be understood so that strategies to effectively remove Tc from high-level nuclear waste prior to waste immobilization can be developed and so that long-term consequences of Tc remaining in residual waste after sludge removal can be evaluated. Only limited data on the stability of Tc-organic complexes exists and even less thermodynamic data on which to develop predictive models of Tc chemical behavior is available. To meet these challenges we are conducting a research program to study to develop thermodynamic data on Tc-organic complexation over a wide range of chemical conditions. We will attempt to characterize Tc-speciation in actual tank waste using state-of-the-art analytical organic chemistry, separations, and speciation techniques to validate our model. On the basis of such studies we will develop credible model of Tc chemistry in HLW that will allow prediction of Tc speciation in tank waste and Tc behavior during waste pretreatment processing and in waste tank residuals

  12. 'Practicality' as a key constraint to HLW repository design

    International Nuclear Information System (INIS)

    Kitayama, Kazumi; Sakabe, Yasushi; Ishiguro, Katsuhiko

    2007-01-01

    Designs of repositories in Japan for HLW have focused very much on demonstration of post-closure safety. Safety can be assured using very simple assessment techniques, which make many conservative simplifications. Such a situation is reasonable for the early stages of generic concept demonstration, but becomes less appropriate as NUMO moves towards siting, where a number of issues involved with construction and operation of a repository - generally grouped together as 'practicality'. The engineering logistics and conventional safety of repository construction and operation have been relatively little studied and present major challenges. Current designs emphasise a minimum of infrastructure in the emplacement tunnels and remote-handled operation. This would be difficult enough, but such operations need to be carried out to strict quality limits and need to be robust in the event of equipment failure or disruptive events. The paper will first examine how designs can be modified from the viewpoint of logistics. The implications of such modifications on operational robustness and associated safety in case of perturbation scenarios are then considered. (author)

  13. Characterization of Simulant LAW Envelope A, B, and C with Glass Formers

    International Nuclear Information System (INIS)

    Hansen, E.K.

    2000-01-01

    The River Protection Project-Waste Treatment Plant (RPP-WPT) pretreatment and immobilization processes being developed by the DOE Office of River Protection will decontaminate High Level Waste (HLW) Envelopes A and B supernates using crossflow filtration followed by cesium and technetium ion exchange. Envelope C will undergo Sr/TRU precipitation prior to filtration to remove chelated actinides. The decontaminated supernates, now called low activity waste (LAW), will be concentrated through the LAW Melter Feed Evaporator. The concentrated LAW Melter Feed will be mixed with glass forming minerals and chemicals in an in the LAW Melter Feed Preparation Tank. The resulting slurry is then transferred to a Melter Feed Tank from which it is fed to one of the joule-heated, refractory-lined melters. Characterization of the melter feed slurry is required to complete the design of the RPP-WPT slurry feed systems. This report discusses the results obtained from the task, ''Bench Scale Mixing - Characterization of Simulant LAW Envelope A (AN105), B (AZ101), and C (AN107) With Glass Formers''. This task characterized the physical and chemical properties (rheology, particle size, weight percent soluble and insoluble solids, and chemical composition) of simulated LAW Melter feeds made from the different envelopes mentioned above. The goal of this task was to provide data for the design of the RPP-WPT Melter feed system

  14. TTP SR1-6-WT-31, Milestone C.3-2 Annual Report on Clemson/INEEL Melter Work

    Energy Technology Data Exchange (ETDEWEB)

    Bickford, D.F.

    1999-10-20

    This work is performed in collaboration with RL37WT31-C and ID77WT31-B. During the first two years of radioactive operation of the DWPF process, several areas for improvement in melter design have been identified. The continuing scope of this task is to address performance limitations and deficiencies identified by the user. SRS will design and test several configurations of the melter pour spout and associated equipment to improve consistency of performance and recommend design improvements.

  15. The dismantling of the one-third-scale Joule ceramic melter and preliminary investigation of electrode corrosion

    International Nuclear Information System (INIS)

    Morris, J.B.; Walmsley, D.; Hollinrake, A.; Horsley, G.

    1986-01-01

    The Harwell one-third scale Joule ceramic melter was dismantled to discover the cause of a fall in electric resistance. The two inconel-690 electrodes were corroded over the lower 40mm sections and were examined by optical and electron microscopy. Sedimentation of Ru species on the floor of the melter may have led to corrosion of the electrodes. Glass withdrawn from the canisters was analyzed for evidence of a segregation mechanism. (UK)

  16. TTP SR1-6-WT-31, Milestone C.3-2 Annual Report on Clemson/INEEL Melter Work

    International Nuclear Information System (INIS)

    Bickford, D.F.

    1999-01-01

    This work is performed in collaboration with RL37WT31-C and ID77WT31-B. During the first two years of radioactive operation of the DWPF process, several areas for improvement in melter design have been identified. The continuing scope of this task is to address performance limitations and deficiencies identified by the user. SRS will design and test several configurations of the melter pour spout and associated equipment to improve consistency of performance and recommend design improvements

  17. Noble metal behavior during melting of simulated high-level nuclear waste glass feeds

    International Nuclear Information System (INIS)

    Anderson, L.D.; Dennis, T.; Elliott, M.L.; Hrma, P.

    1993-04-01

    Noble metals and their oxides can settle in waste glass melters and cause electrical shorting. Simulated waste feeds from Hanford, Savannah River, and Germany were heat treated for 1 hour in a gradient furnace at temperatures ranging from approximately 600 degrees C--1000 degrees C and examined by electron microscopy to determine shapes, sizes, and distribution of noble metal particles as a function of temperature. Individual noble metal particles and agglomerates of rhodium (Rh), ruthenium (RuO 2 ), and palladium (Pd), as well as their alloys, were seen. the majority of particles and agglomerates were generally less than 10 microns; however, large agglomerations (up to 1 mm) were found in the German feed. Detailed particle distribution and characterization was performed for a Hanford waste to provide input to computer modeling of particle settling in the melter

  18. SETTLING OF SPINEL IN A HIGH-LEVEL WASTE GLASS MELTER

    International Nuclear Information System (INIS)

    Pavel Hrma; Pert Schill; Lubomir Nemec

    2002-01-01

    High-level nuclear waste is being vitrified, i.e., converted to a durable glass that can be stored in a safe repository for hundreds of thousands of years. Waste vitrification is accomplished in reactors called melters to which the waste is charged together with glass-forming additives. The mixture is electrically heated to a temperature as high as 1150 decrees C to create a melt that becomes glass on cooling

  19. Testing of the melter lid refractory for the West Valley Demonstration Project (WVDP)

    International Nuclear Information System (INIS)

    Gupta, A.; Jain, V.; Mahoney, J.L.; Holman, T.M.

    1991-01-01

    Monofrax H and Mulfrax 202 refractory were tested for potential application as the melter lid refractory for the WVDP. Resistance to spalling and corrosion by the slurry and offgas salts were primary criteria for selection. Test specimens were subjected to thermal cycling between 450 and 1,100C for five weeks. Visual examination indicated some corrosion but no spalling. SEM/EDS analysis was performed to determine the glass/refractory interface corrosion mechanism. The refractory selection basis will be discussed

  20. The integrated melter off-gas treatment systems at the West Valley Demonstration Project

    International Nuclear Information System (INIS)

    Vance, R.F.

    1991-12-01

    The West Valley Demonstration project was established by an act of Congress in 1980 to solidify the high level radioactive liquid wastes produced from operation of the Western New York Nuclear Services Center from 1966 to 1972. The waste will be solidified as borosilicate glass. This report describes the functions, the controlling design criteria, and the resulting design of the melter off-gas treatment systems

  1. Predictive modeling of crystal accumulation in high-level waste glass melters processing radioactive waste

    Science.gov (United States)

    Matyáš, Josef; Gervasio, Vivianaluxa; Sannoh, Sulaiman E.; Kruger, Albert A.

    2017-11-01

    The effectiveness of high-level waste vitrification at Hanford's Waste Treatment and Immobilization Plant may be limited by precipitation/accumulation of spinel crystals [(Fe, Ni, Mn, Zn)(Fe, Cr)2O4] in the glass discharge riser of Joule-heated ceramic melters during idling. These crystals do not affect glass durability; however, if accumulated in thick layers, they can clog the melter and prevent discharge of molten glass into canisters. To address this problem, an empirical model was developed that can predict thicknesses of accumulated layers as a function of glass composition. This model predicts well the accumulation of single crystals and/or small-scale agglomerates, but excessive agglomeration observed in high-Ni-Fe glass resulted in an underprediction of accumulated layers, which gradually worsened over time as an increased number of agglomerates formed. The accumulation rate of ∼53.8 ± 3.7 μm/h determined for this glass will result in a ∼26 mm-thick layer after 20 days of melter idling.

  2. Off-gas system data summary for the ninth run of the large slurry fed melter

    International Nuclear Information System (INIS)

    Colven, W.P.

    1983-01-01

    The ninth melter campaign successfully demonstrated extended operation of both melter and off-gas systems. Two critical problem areas associated with the handling of melter off-gases were resolved leading to firm definition of the DWPF Off-Gas Treatment System. These two concerns, wet scrubber decontamination efficiency and the reduction of solids deposition at the off-gas line entrance, were the primary focus of off-gas system studies during the 63-day run (LSFM-9). The Hydro-Sonic Scrubber was confirmed to be the superior candidate for wet scrubbing by outperforming all other scrubbers tested at the Equipment Test Facility (ETF). The two stage, steam-driven scrubber achieved consistent decontamination factors for cesium exceeding the required DWPF flowsheet DF of 50. As a result, the device was selected as the reference wet scrubber for the DWPF. The Off-Gas Film Cooling device continued to show promising results for reducing three accumulation of solid deposits at the entrance to the off-gas line. In addition, a rotating wire brush cleaning device provided easy and efficient removal of deposits which had accumulated. The combination of the two has adequately resolved the deposit accumulation problem and both devices have been incorporated in the DWPF design

  3. Pilot-scale ceramic melter 1985-1986 rebuild: Nuclear Waste Treatment Program

    International Nuclear Information System (INIS)

    Koegler, S.S.

    1987-07-01

    The pilot-scale ceramic melter (PSCM) was subsequently dismantled, and the damaged and corroded components were repaired or replaced. The PSCM rebuild ensures that the melter will be available for an additional three to five years of planned testing. An analysis of the corrosion products and the failed electrodes indicated that the electrode bus connection welds may have failed due to a combination of chemical and mechanical effects. The electrodes were replaced with a design similar to the original electrodes, but with improved electrical bus connections. The implications of the PSCM electrode corrosion evaluation are that, although Inconel 690 has excellent corrosion resistance to molten glass, corrosion at the melt line in stagnant regions is a significant concern. Functional changes made during the rebuild included increases in wall and floor insulation to better simulate well-insulated melters, a decrease in the lid height for more prototypical plenum and off-gas conditions, and installation of an Inconel 690 trough and dam to improve glass pouring and prevent glass seepage. 9 refs., 33 figs., 5 tabs

  4. Thermal stress analysis of an Am/Cm stabilization bushing melter

    International Nuclear Information System (INIS)

    Gong, C.; Hardy, B.J.

    1996-01-01

    Decades of nuclear material production at the Savannah River Site (SRS) has resulted in the generation of large quantities of the isotopes Am 243 and Cm 244 . Currently, the Am and Cm isotopes are stored as a nitric acid solution in a tank. The Am and Cm isotopes have great commercial value but must be transferred to the Oak Ridge National Laboratory (ORNL) for processing. The nitric acid solution contains other isotopes and is intensely radioactive, which makes storage a problem and precludes shipment in the liquid form. In order to stabilize the material for onsite storage and to permit transport the material from SRS to ORNL, it has been proposed that the Am and Cm be separated from other isotopes in the solution and vitrified. The vitrification process in the Platinum-Rhodium alloy vessel generates a wide spectrum of temperature distributions. The melter is partially supported by a suspension system and confined by the flexible insulation. The combination of the fluctuation of temperature distribution and variable boundary conditions, induces stresses and strains in the melter. The thermal stress analysis is carried out with the finite element code ABAQUS. This analysis is closely associated with the design, manufacture and testing of the melter. The results were compared with the test data

  5. Development of thermal analysis method for the near field of HLW repository using ABAQUS

    Energy Technology Data Exchange (ETDEWEB)

    Kuh, Jung Eui; Kang, Chul Hyung; Park, Jeong Hwa [Korea Atomic Energy Research Institute, Taejon (Korea)

    1998-10-01

    An appropriate tool is needed to evaluate the thermo-mechanical stability of high level radioactive waste (HLW) repository. In this report a thermal analysis methodology for the near field of HLW repository is developed to use ABAQUS which is one of the multi purpose FEM code and has been used for many engineering area. The main contents of this methodology development are the structural and material modelling to simulate a repository, setup of side conditions, e.g., boundary and load conditions, and initial conditions, and the procedure to selection proper material parameters. In addition to these, the interface programs for effective production of input data and effective change of model size for sensitivity analysis for disposal concept development are developed. The results of this work will be apply to evaluate the thermal stability and to use as main input data for mechanical analysis of HLW repository. (author). 20 refs., 15 figs., 5 tabs.

  6. Applicability of thermodynamic database of radioactive elements developed for the Japanese performance assessment of HLW repository

    International Nuclear Information System (INIS)

    Yui, Mikazu; Shibata, Masahiro; Rai, Dhanpat; Ochs, Michael

    2003-01-01

    In 1999 Japan Nuclear Cycle Development Institute (JNC) published a second progress report (also known as H12 report) on high-level radioactive waste (HLW) disposal in Japan (JNC 1999). This report helped to develop confidence in the selected HLW disposal system and to establish the implementation body in 2000 for the disposal of HLW. JNC developed an in-house thermodynamic database for radioactive elements for performance analysis of the engineered barrier system (EBS) and the geosphere for H12 report. This paper briefly presents the status of the JNC's thermodynamic database and its applicability to perform realistic analyses of the solubilities of radioactive elements, evolution of solubility-limiting solid phases, predictions of the redox state of Pu in the neutral pH range under reducing conditions, and to estimate solubilities of radioactive elements in cementitious conditions. (author)

  7. The Results of HLW Processing Using Zirconium Salt of Dibutyl phosphoric Acid in Hot Cell

    Energy Technology Data Exchange (ETDEWEB)

    Fedorov, Yu.S.; Zilberman, B.Ya.; Shmidt, O.V. [Khlopin Radium Institute, 2nd Murinsky Ave., 28, Saint-Petersburg, 194021 (Russian Federation)

    2008-07-01

    Zirconium salt of dibutyl phosphoric acid (ZS HDBP), is an effective solvent for liquid HLW and ILW (high and intermediate level wastes) processing with radionuclide partitioning into different groups for further immobilization according to radiotoxicity. The rig trials in mixer-settles in hot cells were carried out using 30 L of real HLW containing transplutonium (TPE), rare earths (RE), Sr and Cs in 2 mol/L HNO{sub 3}, characterized by total specific activity 520 MBk/L. The recovery factor for TPE and RE was as high as 10{sup 4}, but only 10 for Sr. Purification factor of TPE and RE from Cs and Sr was 10{sup 4}, and that of Sr from TPE and Cs was 10{sup 3}. Almost all Cs was localized in the second cycle raffinate. So Zr salt of HDBP can be used in HLW processing with radionuclide partitioning with respect to the categories of radiotoxicity. (authors)

  8. Regulatory status on the safety assessment of a HLW repository in other countries

    International Nuclear Information System (INIS)

    Lee, Sung Ho; Hwang, Yong Soo

    2008-12-01

    To construct a HLW repository, it is essential to meet the requirements on the regulation for a deep geological disposal. Even if the construction of a HLW repository is determined positively, technical standards which assert the performance of a repository will be needed. Among various technical standards, safety assessment based on the repository evolution in the future will play an important role in the licensing process. The foreign countries' technical standards on the safety assessment of a HLW repository may be an indicator to carry out the R and D activities on geological disposal effectively. In this report, assessment period, limit of radiation dose and uncertainty related to the safety assessment are investigated and analyzed in detail. Especially, the technical reviews of USA regulation bodies seems to be reasonable in the point of the intrinsic attribute of safety assessment

  9. Study on evaluation method for potential effect of natural phenomena on a HLW disposal system

    International Nuclear Information System (INIS)

    Kawamura, Makoto; Makino, Hitoshi; Umeda, Koji; Osawa, Hideaki; Seo, Toshihiro; Ishimaru, Tsuneaki

    2005-01-01

    Evaluation for the potential effect of natural phenomena on a HLW disposal system is an important issue in safety assessment. A scenario construction method for the effects on a HLW disposal system condition and performance has been developed for two purposes: the first being effective elicitation and organization of information from investigators of natural phenomena and performance assessor and the second being, maintenance of traceability of scenario construction processes with suitable records. In this method, a series of works to construct scenarios is divided into pieces to facilitate and to elicit the features of potential effect of natural phenomena on a HLW disposal system and is organized to create reasonable scenarios with consistency, traceability and adequate conservativeness within realistic view. (author)

  10. Modelling spent fuel and HLW behaviour in repository conditions

    Energy Technology Data Exchange (ETDEWEB)

    Esparza, A M; Esteban, J A

    2003-07-01

    The aim of this report is to give the reader an overall insight of the different models, which are used to predict the long-term behaviour of the spent fuels and HLW disposed in a repository. The models must be established on basic data and robust kinetics describing the mechanisms controlling spent fuel alteration/dissolution in a repository. The UO2 matrix, or source term, contains embedded in it the , majority of radionuclides of the spent fuel (some are in the gap cladding). For this reason the SF radionuclides release models play a significant role in the performance assessment of radioactive waste disposal. The differences existing between models published in the literature are due to the conceptual understanding of the processes and the degree of the conservatism used with the parameter values, and the boundary conditions. They mainly differ in their level of simplification and their final objective. Sometimes are focused the show compliance with regulatory requirements, other to support decision making, to increase the level of confidence of public and scientific community, could be empirical, semi-empirical or analytical. The models take into account the experimental results from radionuclides releases and their extrapolation to the very long term. Its necessary a great statistics for have a representative dissolution rate, due at the number of experimental results is not very high and many of them show a great scatter, independently of theirs different compositions by axial and radial variations, due to linear power or local burnup. On the other hand, it is difficult to predict the spent fuel behaviour over the long term, based in short term experiments. In this report is given a little description of the radionuclides distribution in the spent fuel and also in the cladding/pellet gap, grain boundary, cracks and rim zones (the matrix rim zone can be considered with an especial characteristics very different to the rest of the spent fuel), and structural

  11. Modelling spent fuel and HLW behaviour in repository conditions

    International Nuclear Information System (INIS)

    Esparza, A. M.; Esteban, J. A.

    2003-01-01

    The aim of this report is to give the reader an overall insight of the different models, which are used to predict the long-term behaviour of the spent fuels and HLW disposed in a repository. The models must be established on basic data and robust kinetics describing the mechanisms controlling spent fuel alteration/dissolution in a repository. The UO2 matrix, or source term, contains embedded in it the , majority of radionuclides of the spent fuel (some are in the gap cladding). For this reason the SF radionuclides release models play a significant role in the performance assessment of radioactive waste disposal. The differences existing between models published in the literature are due to the conceptual understanding of the processes and the degree of the conservatism used with the parameter values, and the boundary conditions. They mainly differ in their level of simplification and their final objective. Sometimes are focused the show compliance with regulatory requirements, other to support decision making, to increase the level of confidence of public and scientific community, could be empirical, semi-empirical or analytical. The models take into account the experimental results from radionuclides releases and their extrapolation to the very long term. Its necessary a great statistics for have a representative dissolution rate, due at the number of experimental results is not very high and many of them show a great scatter, independently of theirs different compositions by axial and radial variations, due to linear power or local burnup. On the other hand, it is difficult to predict the spent fuel behaviour over the long term, based in short term experiments. In this report is given a little description of the radionuclides distribution in the spent fuel and also in the cladding/pellet gap, grain boundary, cracks and rim zones (the matrix rim zone can be considered with an especial characteristics very different to the rest of the spent fuel), and structural

  12. Cesium and strontium fractionation from HLW for thermal-stress reduction in a geologic repository

    International Nuclear Information System (INIS)

    McKee, R.W.

    1983-02-01

    Results are described for a study to assess the benefits and costs of fractionating the cesium and strontium components in commercial high-level waste (HLW) to a separate waste stream for the purpose of reducing geologic repository thermal stresses. System costs are developed for a broad range of conditions comparing the Cs/Sr fractionation concept with disposal of 10-year old vitrified HLW and vitrified HLW aged to achieve (through decay) the same heat output as the fractionated high-level waste (FHLW). All comparisons are based on a 50,000 metric ton equivalent (MTE) system. The FHLW and the Cs/Sr waste are both disposed of a vitrified waste but emplaced in separate areas of a basalt repository. The FHLW is emplaced in high-integrity packages at relatively high waste loading but low heat loading, while the Cs/Sr waste is emplaced in minimum integrity packages at relatively high heat loading. System cost comparisons are based on minimum cost combinations of canister diameter, waste concentration, and canister spacing in a basalt repository for each waste type. The effects on both long- and near-term safety considerations are also addressed. The major conclusion is that the Cs/Sr fractionation concept offers, potentially, a substantial total system cost advantage for HLW disposal if reduced HLW package temperatures in a basalt repository are desired. However, there is no cost advantage if currently designated maximum design temperatures are acceptable. Aging the HLW for 50 to 100 years can accomplish similar results at equivalent or loser costs

  13. Processes for consensus building and role sharing. Lessons learned from HLW policies in European countries

    International Nuclear Information System (INIS)

    Nagano, Koji

    2003-01-01

    This report attempts to obtain lessons in implementation of HLW management policies for Japan by reviewing past experiences and present status of policy formulation and implementation as well as reflection of public opinions and consensus building of selected European countries, such as Finland, Sweden and others. After examining the situations of those countries, the author derives four key aspects that need to be addressed; separation of nuclear energy policies and HLW policies, fundamental support shared among national public, sense of controllability, and proper scheme of responsibility sharing. (author)

  14. Using process instrumentation to obviate destructive examination of canisters of HLW glass

    International Nuclear Information System (INIS)

    Kuhn, W.L.; Slate, S.C.

    1983-01-01

    An important concern of a manufacturer of packages of solidified high-level waste (HLW) is quality assurance of the waste form. The vitrification of HLW as a borosilicate glass is considered, and, based on a reference vitrification process, it is proposed that information from process instrumentation may be used to assure quality without the need for additional information obtained by destructive examining (core drilling) canisters of glass. This follows mainly because models of product performance and process behavior must be previously established in order to confidently select the desired glass formulation, and to have confidence that the process is well enough developed to be installed and operated in a nuclear facility

  15. LIQUIDUS TEMPERATURE AND ONE PERCENT CRYSTAL CONTENT MODELS FOR INITIAL HANFORD HLW GLASSES

    International Nuclear Information System (INIS)

    Vienna, John D.; Edwards, Tommy B.; Crum, Jarrod V.; Kim, Dong-Sang; Peeler, David K.

    2005-01-01

    Preliminary models for liquidus temperature (TL) and temperature at 1 vol% crystal (T01) applicable to WTP HLW glasses in the spinel primary phase field were developed. A series of literature model forms were evaluated using consistent sets of data form model fitting and validation. For TL, the ion potential and linear mixture models performed best, while for T01 the linear mixture model out performed all other model forms. TL models were able to predict with smaller uncertainty. However, the lower T01 values (even with higher prediction uncertainties) were found to allow for a much broader processing envelope for WTP HLW glasses

  16. Iron Phosphate Glass for Vitrifying Hanford AZ102 LAW in Joule Heated and Cold Crucible Induction Melters - 12240

    Energy Technology Data Exchange (ETDEWEB)

    Day, Delbert E.; Brow, Richard K.; Ray, Chandra S.; Reis, Signo T. [Missouri University of Science and Technology, 1870 Miner Circle, Rolla, MO 65409 (United States); Kim, Cheol-Woon [MO-SCI Corporation, 4040 HyPoint North, Rolla, MO 65401 (United States); Vienna, John D.; Sevigny, Gary [Pacific North West National Laboratory, Battelle Blvd., Richland, WA 99352 (United States); Peeler, David; Johnson, Fabienne C.; Hansen, Eric K. [Savannah River National Laboratory, Savannah River Site, 999-W, Aiken, SC 29803 (United States); Soelberg, Nick [Idaho National Laboratory, 2525 Fremont Avenue, Idaho Falls, ID 83415 (United States); Pegg, Ian L.; Gan, Hao [Catholic University of America, 620 Michigan Avenue, N.E., Washington, DC 20064 (United States)

    2012-07-01

    composition produces a homogeneous glass with a density of 2.80 ± 0.04 g/cm{sup 3} after melting between 1000 and 1050 deg. C for 3 to 5 h. (2) This is the first time that an iron phosphate glass was melted in the JHM continuously for 10 days achieving a specific melting rate of 1010 kg/m2/day and in the CCIM for 70 hrs with a melting rate of 664 kg/m{sup 2}/day. (3) The analyzed (ICP-AES) compositions for all the glasses prepared under several melting conditions are in excellent agreement with the target composition. The variation of melting conditions include: (i) use of small scale/short melting time to large scale/long melting time (300 g to 80 kg, 4 h to 10 days) operations including melting in the JHM and CCIM, (ii) use of dry or wet (slurry) melter feed, (iii) addition of reductant (sugar) in the batch, and (iv) bubbling the melt with air. (4) The chemical durability as measured by PCT and VHT for the quenched and CCC-treated waste forms prepared from laboratory, JHM or CCIM melting exceeds the DOE requirements for LAW. (5) Depending upon the melting time (4 h to 10 days), the average concentration of SO{sub 3} in the MS26AZ102F-2 iron phosphate glass waste form varies from about 1.78 (RSM) to 3.74 (laboratory melt) wt% which corresponds to an SO{sub 3} retention of 41 to 86% when melted between 1030 at 1050 deg. C in air. (6) The retention of SO{sub 3} in the glass was reduced when a reductant (sugar) was added to the slurry. (7) The retention of other problem components like Cesium and Rhenium/Tc-99 is also high; from 92 to 100% for Cs{sub 2}O under different melting conditions, and from 66 to 33% for Re{sub 2}O{sub 7} for melts processed from 3 to 5 hours and up to 10 days. (8) Corrosion tests on Inconel 693 and K-3 refractory at temperatures between 1000 and 1050 deg. C indicate that both materials should be suitable for melting iron phosphate glasses. (9) The viscosity and electrical conductivity of the MS26AZ102F-2 melt are within the acceptable limits for RSM

  17. River Protection Project (RPP) Immobilized High-Level Waste (HLW) Interim Storage Plan

    International Nuclear Information System (INIS)

    BRIGGS, M.G.

    2000-01-01

    This document replaces HNF-1751, Revision 1. It incorporates updates to reflect changes in programmatic direction associated with the vitrification plant contract and associated DOE-ORP guidance. In addition it includes planning associated with failed/used melter and sample handling and disposition work scope. The document also includes format modifications and section numbering update consistent with CH2M HILL Hanford Group, Inc. procedures

  18. Design and performance of feed-delivery systems for simulated radioactive waste slurries

    International Nuclear Information System (INIS)

    Perez, J.M. Jr.

    1983-02-01

    Processes for vitrifying simulated high-level radioactive waste have been developed at the Pacific Northwest Laboratory (PNL) over the last several years. Paralleling this effort, several feed systems used to deliver the simulated waste slurry to the melter have been tested. Because there had been little industrial experience in delivering abrasive slurries at feed rates of less than 10 L/min, early experience helped direct the design of more-dependable systems. Also, as feed delivery requirements changed, the feed system was modified to meet these new requirements. The various feed systems discussed in this document are part of this evolutionary process, so they have not been ranked against each other. The four slurry feed systems discussed are: (1) vertical-cantilevered centrifugal pump system; (2) airlift feed systems; (3) pressurized-loop systems; and (4) positive-displacement pump system. 20 figures, 11 tables

  19. US bureau of mines small-scale arc melter tests

    International Nuclear Information System (INIS)

    O'Connor, W.K.; Oden, L.L.; Turner, P.C.; Davis, D.L.

    1993-01-01

    The US Bureau of Mines, in cooperation with the Idaho National Engineering Laboratory (INEL), conducted over 30 hours of melting tests to vitrify simulated low-level radioactive wastes from the INEL. Radioactive Waste Management Complex (RWMC). Five separate waste compositions were investigated, each consisting of noncontaminated soil from the RWMC and surrogate materials used to simulate the actual buried wastes. The RWMC soil and five waste compositions were melted in a 50-lb, single-phase electric arc furnace with a water-cooled shell. These tests were conducted to determine melting parameters in preparation for a large-scale melting campaign to be conducted in the Bureau's 1-metric ton (mt), water-cooled-wall, 3-phase electric arc furnace. Bulk chemical composition was determined for each of the feed materials and for the slag, metal, fume solids, and offgas furnace products, and distributions were calculated for the key elements. The material balance for the furnace operation indicates that from 63 to 84 pct of the feed reported to the slag. Cerium, used as the surrogate for the radionuclides in the wastes, demonstrated an extremely strong affinity for the slag product. Although slag temperatures as low as 1,250 C were recorded when melting the RWMC soil, temperatures in excess of 1,600 C were necessary to achieve the fluidity required for a successful slag tap

  20. Determination of heat conductivity of waste glass feed and its applicability for modeling the batch-to-glass conversion

    Energy Technology Data Exchange (ETDEWEB)

    Hujova, Miroslava [Laboratory of Inorganic Materials, Joint Workplace of the University of Chemistry and Technology Prague and the Institute, Institute of Rock Structure and Mechanics of the ASCR, Prague Czech Republic; Pokorny, Richard [Laboratory of Inorganic Materials, Joint Workplace of the University of Chemistry and Technology Prague and the Institute, Institute of Rock Structure and Mechanics of the ASCR, Prague Czech Republic; Klouzek, Jaroslav [Laboratory of Inorganic Materials, Joint Workplace of the University of Chemistry and Technology Prague and the Institute, Institute of Rock Structure and Mechanics of the ASCR, Prague Czech Republic; Dixon, Derek R. [Radiological Materials & Detection Group, Pacific Northwest National Laboratory, Richland Washington; Cutforth, Derek A. [Radiological Materials & Detection Group, Pacific Northwest National Laboratory, Richland Washington; Lee, Seungmin [Radiological Materials & Detection Group, Pacific Northwest National Laboratory, Richland Washington; McCarthy, Benjamin P. [Radiological Materials & Detection Group, Pacific Northwest National Laboratory, Richland Washington; Schweiger, Michael J. [Radiological Materials & Detection Group, Pacific Northwest National Laboratory, Richland Washington; Kruger, Albert A. [U.S. Department of Energy, Office of River Protection, Richland Washington; Hrma, Pavel [Radiological Materials & Detection Group, Pacific Northwest National Laboratory, Richland Washington

    2017-07-10

    The heat conductivity of reacting melter feed affects the heat transfer and conversion process in the cold cap (the reacting feed floating on molten glass). To investigate it, we simulated the feed conditions and morphology in the cold-cap by preparing “fast-dried slurry blocks”, formed by rapidly evaporating water from feed slurry poured onto a 200°C surface. A heat conductivity meter was used to measure heat conductivity of samples cut from the fast-dried slurry blocks, samples of a cold cap retrieved from a laboratory-scale melter, and loose dry powder feed samples. Our study indicates that the heat conductivity of the feed in the cold cap is significantly higher than that of loose dry powder feed, resulting from the feed solidification during the water evaporation from the feed slurry. To assess the heat transfer at higher temperatures when feed turns into foam, we developed a theoretical model that predicts the foam heat conductivity based on morphology data from in-situ X-ray computed tomography. The implications for the mathematical modeling of the cold cap are discussed.

  1. Key Factors to Determine the Borehole Spacing in a Deep Borehole Disposal for HLW

    International Nuclear Information System (INIS)

    Lee, Jongyoul; Choi, Heuijoo; Lee, Minsoo; Kim, Geonyoung; Kim, Kyeongsoo

    2015-01-01

    Deep fluids also resist vertical movement because they are density stratified and reducing conditions will sharply limit solubility of most dose critical radionuclides at the depth. Finally, high ionic strengths of deep fluids will prevent colloidal transport. Therefore, as an alternative disposal concept, i.e., deep borehole disposal technology is under consideration in number of countries in terms of its outstanding safety and cost effectiveness. In this paper, the general concept for deep borehole disposal of spent fuels or high level radioactive wastes which has been developed by some countries according to the rapid advance in the development of drilling technology, as an alternative method to the deep geological disposal method, was reviewed. After then an analysis on key factors for the distance between boreholes for the disposal of HLW was carried out. In this paper, the general concept for deep borehole disposal of spent fuels or HLW wastes, as an alternative method to the deep geological disposal method, were reviewed. After then an analysis on key factors for the determining the distance between boreholes for the disposal of HLW was carried out. These results can be used for the development of the HLW deep borehole disposal system

  2. Key Factors to Determine the Borehole Spacing in a Deep Borehole Disposal for HLW

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jongyoul; Choi, Heuijoo; Lee, Minsoo; Kim, Geonyoung; Kim, Kyeongsoo [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    Deep fluids also resist vertical movement because they are density stratified and reducing conditions will sharply limit solubility of most dose critical radionuclides at the depth. Finally, high ionic strengths of deep fluids will prevent colloidal transport. Therefore, as an alternative disposal concept, i.e., deep borehole disposal technology is under consideration in number of countries in terms of its outstanding safety and cost effectiveness. In this paper, the general concept for deep borehole disposal of spent fuels or high level radioactive wastes which has been developed by some countries according to the rapid advance in the development of drilling technology, as an alternative method to the deep geological disposal method, was reviewed. After then an analysis on key factors for the distance between boreholes for the disposal of HLW was carried out. In this paper, the general concept for deep borehole disposal of spent fuels or HLW wastes, as an alternative method to the deep geological disposal method, were reviewed. After then an analysis on key factors for the determining the distance between boreholes for the disposal of HLW was carried out. These results can be used for the development of the HLW deep borehole disposal system.

  3. A GoldSim Based Biosphere Assessment Model for a HLW Repository

    International Nuclear Information System (INIS)

    Lee, Youn-Myoung; Hwang, Yong-Soo; Kang, Chul-Hyung

    2007-01-01

    To demonstrate the performance of a repository, the dose exposure to a human being due to nuclide releases from a repository should be evaluated and the results compared to the dose limit presented by the regulatory bodies. To evaluate a dose rate to an individual due to a long-term release of nuclides from a HLW repository, biosphere assessment models and their implemented codes such as ACBIO1 and ACBIO2 have been developed with the aid of AMBER during the last few years. BIOMASS methodology has been adopted for a HLW repository currently being considered in Korea, which has a similar concept to the Swedish KBS-3 HLW repository. Recently, not just only for verifying the purpose for biosphere assessment models but also for varying the possible alternatives to assess the consequences in a biosphere due to a HLW repository, another version of the assessment modesl has been newly developed in the frame of development programs for a total system performance assessment modeling tool by utilizing GoldSim. Through a current study, GoldSim approach for a biosphere modeling is introduced. Unlike AMBER by which a compartment scheme can be rather simply constructed with an appropriate transition rate between compartments, GoldSim was designed to facilitate the object-oriented modules by which specific models can be addressed in an additional manner, like solving jig saw puzzles

  4. Design options for HLW repository operation technology. (4) Shotclay technique for seamless construction of EBS

    International Nuclear Information System (INIS)

    Kobayashi, Ichizo; Fujisawa, Soh; Nakajima, Makoto; Toida, Masaru; Nakashima, Hitoshi; Asano, Hidekazu

    2011-01-01

    The shotclay method is construction method of the high density bentonite engineered barrier by spraying method. Using this method, the dry density of 1.6 Mg/m 3 , which was considered impossible with the spray method, is achieved. In this study, the applicability of the shotclay method to HLW bentonite-engineered barriers was confirmed experimentally. In the tests, an actual scale vertical-type HLW bentonite-engineered barrier was constructed. This was a bentonite-engineered barrier with a diameter of 2.22 m and a height of 3.13 m. The material used was bentonite with 30% silica sand, and water content was adjusted by mixing chilled bentonite with powdered ice before thawing. Work progress was 11.2 m 3 and the weight was 21.7 Mg. The dry density of the entire buffer was 1.62 Mg/m 3 , and construction time was approximately 8 hours per unit. After the formworks were removed, the core and block of the actual scale HLW bentonite-engineered barrier were sampled to confirm homogeneity. As a result, homogeneity was confirmed, and no gaps were observed between the formwork and the buffer material and between the simulated waste and the buffer material. The applicability to HLW of the shotclay method has been confirmed through this examination. (author)

  5. Disposal of defense spent fuel and HLW from the Idaho Chemical Processing Plant

    International Nuclear Information System (INIS)

    Ermold, L.F.; Loo, H.H.; Klingler, R.D.; Herzog, J.D.; Knecht, D.A.

    1992-12-01

    Acid high-level radioactive waste (HLW) resulting from fuel reprocessing at the Idaho Chemical Processing Plant (ICPP) for the US Department of Energy (DOE) has been solidified to a calcine since 1963 and stored in stainless steel bins enclosed by concrete vaults. Several different types of unprocessed irradiated DOE-owned fuels are also in storage ate the ICPP. In April, 1992, DOE announced that spent fuel would no longer be reprocessed to recover enriched uranium and called for a shutdown of the reprocessing facilities at the ICPP. A new Spent Fuel and HLW Technology Development program was subsequently initiated to develop technologies for immobilizing ICPP spent fuels and HLW for disposal, in accordance with the Nuclear Waste Policy Act. The Program elements include Systems Analysis, Graphite Fuel Disposal, Other Spent Fuel Disposal, Sodium-Bearing Liquid Waste Processing, Calcine Immobilization, and Metal Recycle/Waste Minimization. This paper presents an overview of the ICPP radioactive wastes and current spent fuels, with an emphasis on the description of HLW and spent fuels requiring repository disposal

  6. HLW Salt Disposition Alternatives Identification Preconceptual Phase I Summary Report (Including Attachments)

    International Nuclear Information System (INIS)

    Piccolo, S.F.

    1999-01-01

    The purpose of this report is to summarize the process used by the Team to systematically develop alternative methods or technologies for final disposition of HLW salt. Additionally, this report summarizes the process utilized to reduce the total list of identified alternatives to an ''initial list'' for further evaluation. This report constitutes completion of the team charter major milestone Phase I Deliverable

  7. Superconducting Open-Gradient Magnetic Separation for the Pretreatment of Radioactive or Mixed Waste Vitrification Feeds

    International Nuclear Information System (INIS)

    Nunez', L.; Kaminsky', M.D.; Crawford, C.; Ritter, J.A.

    1999-01-01

    An open-gradient magnetic separation (OGMS) process is being considered to separate deleterious elements from radioactive and mixed waste streams prior to vitrification or stabilization. By physically segregating solid wastes and slurries based on the magnetic properties of the solid constituents, this potentially low-cost process may serve the U.S. Department of Energy (DOE) by reducing the large quantities of glass produced from defense-related high-level waste (HLW). Furthermore, the separation of deleterious elements from low-level waste (LLW) also can reduce the total quantity of waste produced in LLW immobilization activities. Many HLW 'and LLW waste' streams at both Hanford and the Savannah River Site (SRS) include constituents deleterious to the durability of borosilicate glass and the melter many of the constituents also possess paramagnetism. For example, Fe, Cr, Ni, and other transition metals may limit the waste loading and affect the durability of the glass by forming spine1 phases at the high operating temperature used in vitrification. Some magnetic spine1 phases observed in glass formation are magnetite (Fe,O,), chromite (FeCrO,), and others [(Fe, Ni, Mg, Zn, Mn)(Al, Fe, Ti, Cr)O,] as described elsewhere [Bates-1994, Wronkiewicz-1994] Stable spine1 phases can cause segregation between the glass and the crystalline phases. As a consequence of the difference in density, the spine1 phases tend to accumulate at the bottom of the glass melter, which decreases the conductivity and melter lifetime [Sproull-1993]. Crystallization also can affect glass durability [Jantzen-1985, Turcotte- 1979, Buechele-1990] by changing the chemical composition of the matrix glass surrounding the crystals or causing stress at the glass/crystal interface. These are some of the effects that can increase leaching [Jantzen-1985]. A SRS glass that was partially crystallized to contain 10% vol. crystals composed of spinels, nepheline, and acmite phases showed minimal changes in

  8. Design and performance of a 100-kg/h, direct calcine-fed electric-melter system for nuclear-waste vitrification

    International Nuclear Information System (INIS)

    Dierks, R.D.

    1980-11-01

    This report describes the physical characteristics of a ceramic-lined, joule-heated glass melter that is directly connected to the discharge of a spray calciner and is currently being used to study the vitrification of simulated nuclear-waste slurries. Melter performance characteristics and subsequent design improvements are described. The melter contains 0.24 m 3 of glass with a glass surface area of 0.76 m 2 , and is heated by the flow of an alternating current (ranging from 600 to 1200 amps) between two Inconel-690 slab-type electrodes immersed in the glass at either end of the melter tank. The melter was maintained at operating temperature (900 to 1260 0 C) for 15 months, and produced 62,000 kg of glass. The maximum sustained operating period was 122 h, during which glass was produced at the rate of 70 kg/h

  9. Oxygen enriched combustion system performance study. Phase 2: 100 percent oxygen enriched combustion in regenerative glass melters, Final report

    Energy Technology Data Exchange (ETDEWEB)

    Tuson, G.B.; Kobayashi, H.; Campbell, M.J.

    1994-08-01

    The field test project described in this report was conducted to evaluate the energy and environmental performance of 100% oxygen enriched combustion (100% OEC) in regenerative glass melters. Additional objectives were to determine other impacts of 100% OEC on melter operation and glass quality, and to verify on a commercial scale that an on-site Pressure Swing Adsorption oxygen plant can reliably supply oxygen for glass melting with low electrical power consumption. The tests constituted Phase 2 of a cooperative project between the United States Department of Energy, and Praxair, Inc. Phase 1 of the project involved market and technical feasibility assessments of oxygen enriched combustion for a range of high temperature industrial heating applications. An assessment of oxygen supply options for these applications was also performed during Phase 1, which included performance evaluation of a pilot scale 1 ton per day PSA oxygen plant. Two regenerative container glass melters were converted to 100% OEC operation and served as host sites for Phase 2. A 75 ton per day end-fired melter at Carr-Lowrey Glass Company in Baltimore, Maryland, was temporarily converted to 100% OEC in mid- 1990. A 350 tpd cross-fired melter at Gallo Glass Company in Modesto, California was rebuilt for permanent commercial operation with 100% OEC in mid-1991. Initially, both of these melters were supplied with oxygen from liquid storage. Subsequently, in late 1992, a Pressure Swing Adsorption oxygen plant was installed at Gallo to supply oxygen for 100% OEC glass melting. The particular PSA plant design used at Gallo achieves maximum efficiency by cycling the adsorbent beds between pressurized and evacuated states, and is therefore referred to as a Vacuum/Pressure Swing Adsorption (VPSA) plant.

  10. Improvement of melter off-gas design for commercial HALW vitrification facility

    Energy Technology Data Exchange (ETDEWEB)

    Ohno, A.; Kitamura, M.; Yamanaka, T. [Ishikawajima-Harima Heavy Industries Co., Ltd., Yokohama (Japan); Yoshioka, M.; Endo, N.; Asano, N. [Japan Nuclear Cycle Development Institute, Ibaraki (Japan)

    2001-07-01

    The Japan commercial reprocessing plant is now under construction, and it will commence the operation in 2005. The High Active Liquid Waste (HALW) generated at the plant is treated into glass product at the vitrification facility using the Liquid Fed Joule-Heated Ceramic Melter (LFCM). The characteristic of the LFCM is that the HALW is fed directly onto the molten glass surface with the glass forming material. This process was developed by the Japan Nuclear Cycle Development Institute (JNC). The JNC process was first applied to the Tokai Vitrification Facility (TVF), which is a pilot scale plant having about 1/6 capacity of the commercial facility. The TVF has been in operation since 1995. During the operation, the rapid increase of the differential pressure between the melter plenum and the dust scrubber was observed. This phenomenon is harmful to the long-term continuous operation of TVF. And, it is also anticipated that the same phenomenon will occur in commercial vitrification facility. In order to solve this problem, the countermeasures were studied and developed. Through the study on the deposit growing mechanism, it was probable that the rapid increased differential pressure was attributed to the condensation of meta-boric acid at the outlet of the air-film cooler slits. And, the heating and the humidification of purge air were judged to be effective as the countermeasures to suppress the condensation. On the other hand, the water injection into melter off-gas pipe was found to be very effective to reduce the differential pressure as the results of the various tests. The deposit adhered on the inner surface of the off-gas pipe was almost washed out. And, it was also demonstrated that the system was superior to other systems by virtue of its simplicity and stability. In order to apply the system to the commercial scale plant, the scale-up tests were conducted at JNC mock-up facility using the acrylic model. (author)

  11. Improvement of melter off-gas design for commercial HALW vitrification facility

    International Nuclear Information System (INIS)

    Ohno, A.; Kitamura, M.; Yamanaka, T.; Yoshioka, M.; Endo, N.; Asano, N.

    2001-01-01

    The Japan commercial reprocessing plant is now under construction, and it will commence the operation in 2005. The High Active Liquid Waste (HALW) generated at the plant is treated into glass product at the vitrification facility using the Liquid Fed Joule-Heated Ceramic Melter (LFCM). The characteristic of the LFCM is that the HALW is fed directly onto the molten glass surface with the glass forming material. This process was developed by the Japan Nuclear Cycle Development Institute (JNC). The JNC process was first applied to the Tokai Vitrification Facility (TVF), which is a pilot scale plant having about 1/6 capacity of the commercial facility. The TVF has been in operation since 1995. During the operation, the rapid increase of the differential pressure between the melter plenum and the dust scrubber was observed. This phenomenon is harmful to the long-term continuous operation of TVF. And, it is also anticipated that the same phenomenon will occur in commercial vitrification facility. In order to solve this problem, the countermeasures were studied and developed. Through the study on the deposit growing mechanism, it was probable that the rapid increased differential pressure was attributed to the condensation of meta-boric acid at the outlet of the air-film cooler slits. And, the heating and the humidification of purge air were judged to be effective as the countermeasures to suppress the condensation. On the other hand, the water injection into melter off-gas pipe was found to be very effective to reduce the differential pressure as the results of the various tests. The deposit adhered on the inner surface of the off-gas pipe was almost washed out. And, it was also demonstrated that the system was superior to other systems by virtue of its simplicity and stability. In order to apply the system to the commercial scale plant, the scale-up tests were conducted at JNC mock-up facility using the acrylic model. (author)

  12. ENHANCED DOE HIGH LEVEL WASTE MELTER THROUGHPUT STUDIES: SRNL GLASS SELECTION STRATEGY

    Energy Technology Data Exchange (ETDEWEB)

    Raszewski, F; Tommy Edwards, T; David Peeler, D

    2008-01-23

    The Department of Energy has authorized a team of glass formulation and processing experts at the Savannah River National Laboratory (SRNL), the Pacific Northwest National Laboratory (PNNL), and the Vitreous State Laboratory (VSL) at Catholic University of America to develop a systematic approach to increase high level waste melter throughput (by increasing waste loading with minimal or positive impacts on melt rate). This task is aimed at proof-of-principle testing and the development of tools to improve waste loading and melt rate, which will lead to higher waste throughput. Four specific tasks have been proposed to meet these objectives (for details, see WSRC-STI-2007-00483): (1) Integration and Oversight, (2) Crystal Accumulation Modeling (led by PNNL)/Higher Waste Loading Glasses (led by SRNL), (3) Melt Rate Evaluation and Modeling, and (4) Melter Scale Demonstrations. Task 2, Crystal Accumulation Modeling/Higher Waste Loading Glasses is the focus of this report. The objective of this study is to provide supplemental data to support the possible use of alternative melter technologies and/or implementation of alternative process control models or strategies to target higher waste loadings (WLs) for the Defense Waste Processing Facility (DWPF)--ultimately leading to higher waste throughputs and a reduced mission life. The glass selection strategy discussed in this report was developed to gain insight into specific technical issues that could limit or compromise the ability of glass formulation efforts to target higher WLs for future sludge batches at the Savannah River Site (SRS). These technical issues include Al-dissolution, higher TiO{sub 2} limits and homogeneity issues for coupled-operations, Al{sub 2}O{sub 3} solubility, and nepheline formation. To address these technical issues, a test matrix of 28 glass compositions has been developed based on 5 different sludge projections for future processing. The glasses will be fabricated and characterized based on

  13. DC Graphite Arc Melter for vitrification of low-level waste

    International Nuclear Information System (INIS)

    Desrosiers, A.E.; Wilver, P.J.; Wittle, J.K.

    1996-01-01

    The volume of mixed waste continues to increase with few options for its permanent disposal other than storage on site. This mixed waste is being generated by not only the Department of Energy at government sites but by the private sector in hospitals and at electrical utility sites. Bartlett Services, Inc. proposes to offer a service to treat these materials to both reduce the volume and stabilize the radionuclides in a vitrified material. This product will be formed in the DC Graphite Arc Melters developed by Electro-Pyrolysis, Inc. and being offered for commercial design, sale and installation by Svedala Industries, Pyro Division. The process is a high temperature procedure which pyrolytically decomposes the organic portion of the waste to form clean hydrogen and carbon monoxide and solid carbon. The inorganic portion, containing the radioactive components, melts to produce a stable glass which is resistant to environmental leaching and will remain stable until the radioactivity has decreased to a safe level. Glasses produced with surrogate materials such as cesium and cerium have been shown to pass the Product Compatibility Test (PCT). The process being proposed for this treatment utilizes a sealed melter system having the capability of melting wastes containing both metallic and inorganic materials. This process, unlike joule heated melters, is capable of operating to temperatures of 1600 degrees C or higher. Since the system is heated electrically, oxidation is not required to create the heat. Since the system is pyrolytic, relatively small quantities of gas are produced. These gases may have beneficial uses in producing chemicals or may be used as a clean fuel

  14. Crystal accumulation in the Hanford Waste Treatment Plant high level waste melter: Summary of 2017 experiments

    Energy Technology Data Exchange (ETDEWEB)

    Fox, K. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Fowley, M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2018-01-11

    A full-scale, transparent mock-up of the Hanford Tank Waste Treatment and Immobilization Project High Level Waste glass melter riser and pour spout has been constructed to allow for testing with visual feedback of particle settling, accumulation, and resuspension when operating with a controlled fraction of crystals in the glass melt. Room temperature operation with silicone oil and magnetite particles simulating molten glass and spinel crystals, respectively, allows for direct observation of flow patterns and settling patterns. The fluid and particle mixture is recycled within the system for each test.

  15. DEMONSTRATION AND EVALUATION OF POTENTIAL HIGH LEVEL WASTE MELTER DECONTAMINATION TECHNOLOGIES FOR SAVANNAH RIVER SITE

    International Nuclear Information System (INIS)

    Weger, Hans; Kodanda, Raja Tilek Meruva; Mazumdar, Anindra; Srivastava, Rajiv Ph.D.; Ebadian, M.A. Ph.D.

    2003-01-01

    Four hand-held tools were tested for failed high-level waste melter decontamination and decommissioning (D and D). The forces felt by the tools during operation were measured using a tri-axial accelerometer since they will be operated by a remote manipulator. The efficiency of the tools was also recorded. Melter D and D consists of three parts: (1) glass fracturing: removing from the furnace the melted glass that can not be poured out through normal means, (2) glass cleaning: removing the thin layer of glass that has formed over the surface of the refractory material, and (3) K-3 refractory breakup: removing the K-3 refractory material. Surrogate glass, from a formula provided by the Savannah River Site, was melted in a furnace and poured into steel containers. K-3 refractory material, the same material used in the Defense Waste Processing Facility, was utilized for the demonstrations. Four K-3 blocks were heated at 1150 C for two weeks with a glass layer on top to simulate the hardened glass layer on the refractory surface in the melter. Tools chosen for the demonstrations were commonly used D and D tools, which have not been tested specifically for the different aspects of melter D and D. A jackhammer and a needle gun were tested for glass fracturing; a needle gun and a rotary grinder with a diamond face wheel (diamond grinder) were tested for glass cleaning; and a jackhammer, diamond grinder, and a circular saw with a diamond blade were tested for refractory breakup. The needle gun was not capable of removing or fracturing the surrogate glass. The diamond grinder only had a removal rate of 3.0 x 10-4 kg/s for K-3 refractory breakup and needed to be held firmly against the material. However, the diamond grinder was effective for glass cleaning, with a removal rate of 3.9 cm2/s. The jackhammer was successful in fracturing glass and breaking up the K-3 refractory block. The jackhammer had a glass-fracturing rate of 0.40 kg/s. The jackhammer split the K-3 refractory

  16. Hanford Waste Vitrification Plant full-scale feed preparation testing with water and process simulant slurries

    International Nuclear Information System (INIS)

    Gaskill, J.R.; Larson, D.E.; Abrigo, G.P.

    1996-03-01

    The Hanford Waste Vitrification Plant was intended to convert selected, pretreated defense high-level waste and transuranic waste from the Hanford Site into a borosilicate glass. A full-scale testing program was conducted with nonradioactive waste simulants to develop information for process and equipment design of the feed-preparation system. The equipment systems tested included the Slurry Receipt and Adjustment Tank, Slurry Mix Evaporator, and Melter-Feed Tank. The areas of data generation included heat transfer (boiling, heating, and cooling), slurry mixing, slurry pumping and transport, slurry sampling, and process chemistry. 13 refs., 129 figs., 68 tabs

  17. Multiphase, multi-electrode Joule heat computations for glass melter and in situ vitrification simulations

    International Nuclear Information System (INIS)

    Lowery, P.S.; Lessor, D.L.

    1991-02-01

    Waste glass melter and in situ vitrification (ISV) processes represent the combination of electrical thermal, and fluid flow phenomena to produce a stable waste-from product. Computational modeling of the thermal and fluid flow aspects of these processes provides a useful tool for assessing the potential performance of proposed system designs. These computations can be performed at a fraction of the cost of experiment. Consequently, computational modeling of vitrification systems can also provide and economical means for assessing the suitability of a proposed process application. The computational model described in this paper employs finite difference representations of the basic continuum conservation laws governing the thermal, fluid flow, and electrical aspects of the vitrification process -- i.e., conservation of mass, momentum, energy, and electrical charge. The resulting code is a member of the TEMPEST family of codes developed at the Pacific Northwest Laboratory (operated by Battelle for the US Department of Energy). This paper provides an overview of the numerical approach employed in TEMPEST. In addition, results from several TEMPEST simulations of sample waste glass melter and ISV processes are provided to illustrate the insights to be gained from computational modeling of these processes. 3 refs., 13 figs

  18. Concept of grouping in partitioning of HLW for self-consistent fuel cycle

    International Nuclear Information System (INIS)

    Kitamoto, A.; Mulyanto

    1993-01-01

    A concept of grouping for partitioning of HLW has been developed in order to examine the possibility of a self-consistent fuel recycle. The concept of grouping of radionuclides is proposed herein, such as Group MA1 (MA below Cm), Group MA2 (Cm and higher MA), Group A ( 99 Tc and I), Group B (Cs and Sr) and Group R (the partitioned remain of HLW). Group B is difficult to be transmuted by neutron reaction, so a radiation application in an industrial scale should be developed in the future. Group A and Group MA1 can be burned by a thermal reactor, on the other hand Group MA2 should be burned by a fast reactor. P-T treatment can be optimized for the in-core and out-core system, respectively

  19. Compas project stress analysis of HLW containers: behaviour under realistic disposal conditions

    International Nuclear Information System (INIS)

    Ove Arup and Partners, London

    1990-01-01

    The Compas project is concerned with the structural performance of metal overpacks which may be used to encapsulate vitrified high-level waste (HLW) forms before disposal in deep geological repositories. In this final stage of the project, analysis of an HLW overpack of realistic design is performed to predict its behaviour when subjected to likely repository loads. This analysis work is undertaken with the benefit of experience gained in previous phases of the project in which the ability to accurately predict overpack behaviour, when subjected to a uniform external pressure, was demonstrated. Burial in clay, granite and salt environments has been considered and two distinct loading arrangements identified, in an attempt to represent the worst conditions that could be imposed by such media. The analysis successfully demonstrates the ability of the containers to withstand extreme, yet credible, repository loads

  20. Study on the properties of Gaomiaozi bentonite as the buffer/backfilling materials for HLW disposal

    International Nuclear Information System (INIS)

    Liu Xiaodong; Luo Taian; Zhu Guoping; Chen Qingchun

    2007-12-01

    Systematic studies including mineral composition and structure, physico- chemical properties and thermal properties have been conducted on Gaomiaozi bentonite, Xinghe County, Inner Mongolia Autonomous Region. The compaction characteristics of bentonite and the influence of additive to bentonite have been discussed. The analysis of mineral composition and structure show that the bentonite ores are dominated by montmorillonite. Preliminary studies of the characteristics of ores indicated that No-type bentonite from the deposit has good absorption, excellent swelling and high cation exchangeability. The compressibility of bentonite will be improved by adding the additives such as quartz sand. The studies indicated that the characteristics of Gaomiaozi bentonite can satisfy the requirement of buffer/backfilling materials for HLW repository and the ores can be selected as the preferential candidate to provide buffer/backfill- ing materials for HLW repository in China. (authors)

  1. The interpretation of remote sensing image on the stability of fault zone at HLW repository site

    International Nuclear Information System (INIS)

    Liu Linqing; Yu Yunxiang

    1994-01-01

    It is attempted to interpret the buried fault at the preselected HLW repository site in western Gansu province with a remote sensing image. The authors discuss the features of neotectonism of Shule River buried fault zone and its two sides in light of the remote sensing image, geomorphology, stream pattern, type and thickness difference of Quaternary sediments, and structural basin, etc.. The stability of Shule River fault zone is mainly dominated by the neotectonic movement pattern and strength of its two sides. Although there exist normal and differential vertical movements along it, their strengths are small. Therefore, this is a weakly-active passive fault zone. The east Beishan area north to Shule River fault zone is weakliest active and is considered as the target for further pre-selection for HLW repository site

  2. Study on the properties of Gaomiaozi bentonite as the buffer/backfilling materials for HLW disposal

    Energy Technology Data Exchange (ETDEWEB)

    Xiaodong, Liu [East China Inst. of Technology, Fuzhou (China); [Key Laboratory of Nuclear Resources and Environment of Ministry of Education, Fuzhou (China); Taian, Luo; Guoping, Zhu; Qingchun, Chen [East China Inst. of Technology, Fuzhou (China)

    2007-12-15

    Systematic studies including mineral composition and structure, physico- chemical properties and thermal properties have been conducted on Gaomiaozi bentonite, Xinghe County, Inner Mongolia Autonomous Region. The compaction characteristics of bentonite and the influence of additive to bentonite have been discussed. The analysis of mineral composition and structure show that the bentonite ores are dominated by montmorillonite. Preliminary studies of the characteristics of ores indicated that No-type bentonite from the deposit has good absorption, excellent swelling and high cation exchangeability. The compressibility of bentonite will be improved by adding the additives such as quartz sand. The studies indicated that the characteristics of Gaomiaozi bentonite can satisfy the requirement of buffer/backfilling materials for HLW repository and the ores can be selected as the preferential candidate to provide buffer/backfill- ing materials for HLW repository in China. (authors)

  3. Current status and future plans of R and D on geological disposal of HLW in Japan

    International Nuclear Information System (INIS)

    Sasaki, Noriaki

    1994-01-01

    As to the final disposal of HLW, it is considered highly important to provide a clear distinction between implementation of disposal and the research and development as independent processes, and to increase the transparency of the overall disposal program by defining concrete schedules and the roles and responsibilities of the organizations involved. The Power Reactor and Nuclear Fuel Development Corporation (PNC) has being conducted research and development on the geological disposal of HLW, as the leading organization. The responsibility of PNC is to ensure smooth progress of research and development project and to carry out studies of geological environment. The role of the Japanese government is to take overall responsibilities for appropriate and steady implementations of the program, as well as enacting any laws or policies required. On the other hand, electricity supply utilities are responsible to secure necessary funds for disposal, and in accordance with their role as waste producers, they are expected to cooperate even at the stage of research and development. Fundamental features of research and development of PNC carried out at this stage are as follows; (1) Generic research and development, (2) To establish scientific and technical bases of geological isolation of HLW in Japan, (3) About 15 years program from 1989 with documentation of progress reports, (4) Approach from near-field to far-field. PNC summarized the findings obtained by 1991, and submitted a document (H3 Report) in September 1992 as the first progress report. H3 Report is the first and comprehensive technical report on geological disposal of HLW in Japan, and provides information for the public to find out the current status of the research and development. This paper reviews the conclusions of H3 Report, overall procedures and schedule for implementing geological disposal, and future plans of R and D in PNC. (J.P.N.)

  4. Grouping in partitioning of HLW for burning and/or transmutation with nuclear reactors

    International Nuclear Information System (INIS)

    Kitamoto, Asashi; Mulyanto.

    1995-01-01

    A basic concept on partitioning and transmutation treatment by neutron reaction was developed in order to improve the waste management and the disposal scenario of high level waste (HLW). The grouping in partitioning was important factor and closely linked with the characteristics of B/T (burning and/or transmutation) treatment. The selecting and grouping concept in partitioning of HLW was proposed herein, such as Group MA1 (Np, Am, and unrecovered U and Pu), Group MA2 (Cm, Cf etc.), Group A (Tc and I), Group B (Cs and Sr) and Group R (the partitioned remain of HLW), judging from the three criteria for B/T treatment proposed in this study, which is related to (1) the value of hazard index for long-term tendency based on ALI, (2) the relative dose factor related to the mobility or retardation in ground water penetrated through geologic layer, and (3) burning and/or transmutation characteristics for recycle B/T treatment and the decay acceleration ratio by neutron reaction. Group MA1 and Group A could be burned effectively by thermal B/T reactor. Group MA2 could be burned effectively by fast B/T reactor. Transmutation of Group B by neutron reaction is difficult, therefore the development of radiation application of Group B (Cs and Sr) in industrial scale may be an interesting option in the future. Group R, i.e. the partitioned remains of HLW, and also a part of Group B should be immobilized and solidified by the glass matrix. HI ALI , the hazard index based on ALI, due to radiotoxicity of Group R can be lower than HI ALI due to standard mill tailing (smt) or uranium ore after about 300 years. (author)

  5. Development of a Korean Reference disposal System(A-KRS) for the HLW from Advanced Fuel Cycles

    International Nuclear Information System (INIS)

    Choi, Heui Joo; Choi, J. W.; Lee, J. Y.

    2010-04-01

    A database program for analyzing the characteristics of spent fuels was developed, and A-SOURCE program for characterizing the source term of HLW from advanced fuel cycles. A new technique for developing a copper canister by introducing a cold spray technique was developed, which could reduce the amount of copper. Also, to enhance the performance of A-KRS, two kinds of properties, thermal performance and iodine adsorption, were studied successfully. A complex geological disposal system which can accommodate all the HLW (CANDU and HANARO spent fuels, HLW from pyro-processing of PWR spent fuels, decommissioning wastes) was developed, and a conceptual design was carried out. Operational safety assessment system was constructed for the long-term management of A-KRS. Three representative accidental cases were analyzed, and the probabilistic safety assessment was adopted as a methodology for the safety evaluation of A-KRS operation. A national program was proposed to support the HLW national policy on the HLW management. A roadmap for HLW management was proposed based on the optimum timing of disposal

  6. Effects of feed process variables on Hanford Vitrification Plant performance

    International Nuclear Information System (INIS)

    Farnsworth, R.K.; Peterson, M.E.; Wagner, R.N.

    1987-01-01

    As a result of nuclear defense activities, high-level liquid radioactive wastes have been generated at the Hanford Site for over 40 yr. The Hanford Waste Vitrification Plant (HWVP) is being proposed to immobilize these wastes in a waste form suitable for disposal in a geologic repository. Prior to vitrification, the waste will undergo several conditioning steps before being fed to the melter. The effect of certain process variables on the resultant waste slurry properties must be known to assure processability of the waste slurry during feed preparation. Of particular interest are the rheological properties, which include the yield stress and apparent viscosity. Identification of the rheological properties of the slurry is required to adequately design the process equipment used for feed preparation (agitators, mixing tanks, concentrators, etc.). Knowledge of the slurry rheological properties is also necessary to establish processing conditions and operational limits for maximum plant efficiency and reliability. A multivariable study was performed on simulated HWVP feed to identify the feed process variables that have a significant impact on rheology during processing. Two process variables were evaluated in this study: (a) the amount of formic acid added to the feed and (b) the degree of shear encountered by the feed during processing. The feed was physically and rheologically characterized at various stages during feed processing

  7. The use of mineral-like matrices for hlw solidification and spent fuel immobilization

    International Nuclear Information System (INIS)

    Pokhitonov, J.A.; Starchenko, V.A.; Strelnikov, A.V.; Sorokin, V.T.; Shvedov, A.A.

    2000-01-01

    The conception of radioactive waste management is based upon the multi-barrier protection principle stating that the long-lived radionuclides safety isolation is ensured by a system of engineering and natural geological barriers. One of the effective ways of the long-lived radionuclides immobilization is the integration of these materials within a mineral-like matrice. This technique may be used both for isolation of separated groups of nuclides (Cs, Sr, TUE, TRE) and for immobilization of spent fuel which for some reason can't be processed at the radiochemical plant. In this paper two variants of flowsheets HLW management are discussed. The following ways of HLW reprocessing are considered: - The first cycle raffinate solidification (without partitioning); - The individual solidification of two separated radionuclide groups (Sr+Cs+FP fraction and TPE+TRE fraction). The calcination of some characteristics (annual and total amounts, specific activity, radiochemical composition and radiogenic heat) of HLW integrated within a mineral-like matrix are performed for both options. The matrix compositions may be also used for spent fuel immobilization by means of the hot isostatic pressing technique. (authors)

  8. Integrated HLW Conceptual Process Flowsheet(s) for the Crystalline Silicotitanate Process SRDF-98-04

    International Nuclear Information System (INIS)

    Jacobs, R.A.

    1998-01-01

    The Strategic Research and Development Fund (SRDF) provided funds to develop integrated conceptual flowsheets and material balances for a CST process as a potential replacement for, or second generation to, the ITP process. This task directly supports another SRDF task: Glass Form for HLW Sludge with CST, SRDF-98-01, by M. K. Andrews which seeks to further develop sludge/CST glasses that could be used if the ITP process were replaced by CST ion exchange. The objective of the proposal was to provide flowsheet support for development and evaluation of a High Level Waste Division process to replace ITP. The flowsheets would provide a conceptual integrated material balance showing the impact on the HLW division. The evaluation would incorporate information to be developed by Andrews and Harbour on CST/DWPF glass formulations and provide the bases for evaluating the economic impact of the proposed replacement process. Coincident with this study, the Salt Disposition Team began its evaluation of alternatives for disposition of the HLW salts in the SRS waste tanks. During that time, the CST IX process was selected as one of four alternatives (of eighteen Phase II alternatives) for further evaluation during Phase III

  9. Researches on tectonic uplift and denudation with relation to geological disposal of HLW in Japan

    International Nuclear Information System (INIS)

    Fujiwara, Osamu; Sanga, Tomoji; Moriya, Toshifumi

    2005-01-01

    This paper reviews the present state of researches on tectonic uplift and denudation, and shows perspective goals and direction of future researches from the viewpoint of geological disposal of HLW in Japan. Detailed history of tectonics and denudation in geologic time scale, including the rates, temporal and spatial distributions and processes, reconstructed from geologic and geomorphologic evidences will enable us to make the geological predictions. Improvements of the analytic methods for the geological histories, e.g. identification of the tectonic and denudational imprints and age determinations, are indispensable for the accurate prediction. Developments of the tools and methodologies for assessments of the degree and extension of influences by the tectonic uplift, subsidence and denudation on the geological environments such as ground water flows are also fundamental problem in the study field of the geological disposal of HLW. Collaboration of scientific researches using the geological and geomorphological methods and applied technology, such as numerical simulations of ground water flows, is important in improving the safety and accuracy of the geological disposal of HLW. (author)

  10. The senate working party on HLW management in Spain - historical perspective

    International Nuclear Information System (INIS)

    Lang-Lenton, J.

    2007-01-01

    As the first case history Jorge Lang Lenton, Corporate Director of ENRESA, recounted the failed attempt to establish an underground disposal facility for HLW. The site selection process, which was planned by ENRESA in the 1980's, was aimed at finding the 'technically best' site. The process was conducted by technical experts without public involvement. When 40 candidate siting areas were identified in the mid-1990's, information leaked out, creating vigorous public opposition in all of these locations. In 1998 the siting process was halted. The Senate proposed to continue R and D on geological disposal and on P and T, to reduce waste production, and to develop an energy policy that relies more on renewable energy sources. They also suggested that public participation be promoted. The 5. General Radioactive Waste Management Plan, which was developed in 1999, took these proposals into consideration. Regarding underground disposal, the government postponed any decision until 2010. At the end of 2004 a decision was made by Parliament to establish a centralized storage facility for HLW. Mr. Lang-Lenton highlighted the main lessons of the failed siting attempt. First, it has to be acknowledged that HLW management is a societal rather than a technical problem. Second, for any radioactive waste management facility a socially feasible rather than a technically optimal site should be selected, i.e., 'the best site is the possible site'. Finally, transparency and openness are needed for building confidence in the decision-making process. (author)

  11. Technical baseline description of high-level waste and low-activity waste feed mobilization and delivery

    International Nuclear Information System (INIS)

    Papp, I.G.

    1997-01-01

    This document is a compilation of information related to the high-level waste (HLW) and low-activity waste (LAW) feed staging, mobilization, and transfer/delivery issues. Information relevant to current Tank Waste Remediation System (TWRS) inventories and activities designed to feed the Phase I Privatization effort at the Hanford Site is included. Discussions on the higher level Phase II activities are offered for a perspective on the interfaces

  12. FINAL REPORT SUMMARY OF DM 1200 OPERATION AT VSL VSL-06R6710-2 REV 0 9/7/06

    Energy Technology Data Exchange (ETDEWEB)

    KRUGER AA; MATLACK KS; DIENER G; BARDAKCI T; PEGG IL

    2011-12-29

    The principal objective of this report was to summarize the testing experience on the DuraMelter 1200 (DMI200), which is the High Level Waste (HLW) Pilot Melter located at the Vitreous State Laboratory (VSL). Further objectives were to provide descriptions of the history of all modifications and maintenance, methods of operation, problems and unit failures, and melter emissions and performance while processing a variety of simulated HL W and low activity waste (LAW) feeds for the Hanford Waste Treatment and Immobilization Plant (WTP) and employing a variety of operating methods. All of these objectives were met. The River Protection Project - Hanford Waste Treatment and Immobilization Plant (RPP-WTP) Project has undertaken a 'tiered' approach to vitrification development testing involving computer-based glass formulation, glass property-composition models, crucible melts, and continuous melter tests of increasing, more realistic scales. Melter systems ranging from 0.02 to 1.2 m{sup 2} installed at the Vitreous State Laboratory (VSL) have been used for this purpose, which, in combination with the 3.3 m{sup 2} low activity waste (LAW) Pilot Melter at Duratek, Inc., span more than two orders of magnitude in melt surface area. In this way, less-costly small-scale tests can be used to define the most appropriate tests to be conducted at the larger scales in order to extract maximum benefit from the large-scale tests. For high level waste (HLW) vitrification development, a key component in this approach is the one-third scale DuraMelter 1200 (DM 1200), which is the HLW Pilot Melter that has been installed at VSL with an integrated prototypical off-gas treatment system. That system replaced the DM1000 system that was used for HLW throughput testing during Part B1. Both melters have similar melt surface areas (1.2 m{sup 2}) but the DM1200 is prototypical of the present RPP-WTP HLW melter design whereas the DM1000 was not. In particular, the DM1200 provides for

  13. Final Report Summary Of DM 1200 Operation At VSL VSL-06R6710-2, Rev. 0, 9/7/06

    International Nuclear Information System (INIS)

    Kruger, A.A.; Matlack, K.S.; Diener, G.; Bardakci, T.; Pegg, I.L.

    2011-01-01

    The principal objective of this report was to summarize the testing experience on the DuraMelter 1200 (DMI200), which is the High Level Waste (HLW) Pilot Melter located at the Vitreous State Laboratory (VSL). Further objectives were to provide descriptions of the history of all modifications and maintenance, methods of operation, problems and unit failures, and melter emissions and performance while processing a variety of simulated HL W and low activity waste (LAW) feeds for the Hanford Waste Treatment and Immobilization Plant (WTP) and employing a variety of operating methods. All of these objectives were met. The River Protection Project - Hanford Waste Treatment and Immobilization Plant (RPP-WTP) Project has undertaken a 'tiered' approach to vitrification development testing involving computer-based glass formulation, glass property-composition models, crucible melts, and continuous melter tests of increasing, more realistic scales. Melter systems ranging from 0.02 to 1.2 m 2 installed at the Vitreous State Laboratory (VSL) have been used for this purpose, which, in combination with the 3.3 m 2 low activity waste (LAW) Pilot Melter at Duratek, Inc., span more than two orders of magnitude in melt surface area. In this way, less-costly small-scale tests can be used to define the most appropriate tests to be conducted at the larger scales in order to extract maximum benefit from the large-scale tests. For high level waste (HLW) vitrification development, a key component in this approach is the one-third scale DuraMelter 1200 (DM 1200), which is the HLW Pilot Melter that has been installed at VSL with an integrated prototypical off-gas treatment system. That system replaced the DM1000 system that was used for HLW throughput testing during Part B1. Both melters have similar melt surface areas (1.2 m 2 ) but the DM1200 is prototypical of the present RPP-WTP HLW melter design whereas the DM1000 was not. In particular, the DM1200 provides for testing on a vitrification

  14. High Level Waste plant operation and maintenance concepts. Final report, March 27, 1995

    International Nuclear Information System (INIS)

    Janicek, G.P.

    1995-01-01

    The study reviews and evaluates worldwide High Level Waste (HLW) vitrification operating and maintenance (O ampersand M) philosophies, plant design concepts, and lessons learned with an aim towards developing O ampersand M recommendations for either, similar implementation or further consideration in a HLW vitrification facility at Hanford. The study includes a qualitative assessment of alternative concepts for a variety of plant and process systems and subsystems germane to HLW vitrification, such as, feed materials handling, melter configuration, glass form, canister handling, failed equipment handling, waste handling, and process control. Concept evaluations and recommendations consider impacts to Capital Cost, O ampersand M Cost, ALARA, Availability, and Reliability

  15. Superconducting open-gradient magnetic separation for the pretreatment of radioactive or mixed waste vitrification feeds. 1997 annual progress report

    International Nuclear Information System (INIS)

    Cicero-Herman, C.A.; Ritter, J.A.

    1997-01-01

    'Vitrification has been selected as a final waste form technology in the US for long-term storage of high-level radioactive wastes (HLW). However, a foreseeable problem during vitrification in some waste feed streams lies in the presence of elements (e.g., transition metals) in the HLW that may cause instabilities in the final glass product. The formation of spinel compounds, such as Fe 3 O 4 and FeCrO 4 , results in glass phase separation and reduces vitrifier lifetime, and durability of the final waste form. A superconducting open gradient magnetic separation (OGMS) system maybe suitable for the removal of the deleterious transition elements (e.g. Fe, Co, and Ni) and other elements (lanthanides) from vitrification feed streams due to their ferromagnetic or paramagnetic nature. The OGMS systems are designed to deflect and collect paramagnetic minerals as they interact with a magnetic field gradient. This system has the potential to reduce the volume of HLW for vitrification and ensure a stable product. In order to design efficient OGMS and High gradient magnetic separation (HGMS) processes, a fundamental understanding of the physical and chemical properties of the waste feed streams is required. Using HLW simulant and radioactive fly ash and sludge samples from the Savannah River Technology Center, Rocky Flats site, and the Hanford reservation, several techniques were used to characterize and predict the separation capability for a superconducting OGMS system.'

  16. Long-term product consistency test of simulated 90-19/Nd HLW glass

    International Nuclear Information System (INIS)

    Gan, X.Y.; Zhang, Z.T.; Yuan, W.Y.; Wang, L.; Bai, Y.; Ma, H.

    2011-01-01

    Chemical durability of 90-19/Nd glass, a simulated high-level waste (HLW) glass in contact with the groundwater was investigated with a long-term product consistency test (PCT). Generally, it is difficult to observe the long term property of HLW glass due to the slow corrosion rate in a mild condition. In order to overcome this problem, increased contacting surface (S/V = 6000 m -1 ) and elevated temperature (150 o C) were employed to accelerate the glass corrosion evolution. The micro-morphological characteristics of the glass surface and the secondary minerals formed after the glass alteration were analyzed by SEM-EDS and XRD, and concentrations of elements in the leaching solution were determined by ICP-AES. In our experiments, two types of minerals, which have great impact on glass dissolution, were found to form on 90-19/Nd HLW glass surface when it was subjected to a long-term leaching in the groundwater. One is Mg-Fe-rich phyllosilicates with honeycomb structure; the other is aluminosilicates (zeolites). Mg and Fe in the leaching solution participated in the formation of phyllosilicates. The main components of phyllosilicates in alteration products of 90-19/Nd HLW glass are nontronite (Na 0.3 Fe 2 Si 4 O 10 (OH) 2 .4H 2 O) and montmorillonite (Ca 0.2 (Al,Mg) 2 Si 4 O 10 (OH) 2 .4H 2 O), and those of aluminosilicates are mordenite ((Na 2 ,K 2 ,Ca)Al 2 Si 10 O 24 .7H 2 O)) and clinoptilolite ((Na,K,Ca) 5 Al 6 Si 30 O 72 .18H 2 O). Minerals like Ca(Mg)SO 4 and CaCO 3 with low solubility limits are prone to form precipitant on the glass surface. Appearance of the phyllosilicates and aluminosilicates result in the dissolution rate of 90-19/Nd HLW glass resumed, which is increased by several times over the stable rate. As further dissolution of the glass, both B and Na in the glass were found to leach out in borax form.

  17. Feeding Tubes

    Science.gov (United States)

    ... feeding therapies have been exhausted. Please review product brand and method of placement carefully with your physician ... Total Parenteral Nutrition. Resources: Oley Foundation Feeding Tube Awareness Foundation Children’s Medical Nutrition Alliance APFED’s Educational Webinar ...

  18. TTP SR1-6-WT-31, Milestone C.3-2 annual report on Clemson/INEEL melter work. Revision 1

    Energy Technology Data Exchange (ETDEWEB)

    Bickford, D.F.

    1999-12-17

    This work is performed in collaboration with RL37WT31-C and ID77WT31-B. During the first two years of radioactive operation of the DWPF process, several areas for improvement in melter design have been identified. The continuing scope of this task is to address performance limitations and deficiencies identified by the user. SRS will design and test several configurations of the melter pour spout and associated equipment to improve consistency of performance and recommend design improvements.

  19. TTP SR1-6-WT-31, Milestone C.3-2 annual report on Clemson/INEEL melter work. Revision 1

    International Nuclear Information System (INIS)

    Bickford, D.F.

    1999-01-01

    This work is performed in collaboration with RL37WT31-C and ID77WT31-B. During the first two years of radioactive operation of the DWPF process, several areas for improvement in melter design have been identified. The continuing scope of this task is to address performance limitations and deficiencies identified by the user. SRS will design and test several configurations of the melter pour spout and associated equipment to improve consistency of performance and recommend design improvements

  20. Cold crucible induction melter test for crystalline ceramic waste form fabrication: A feasibility assessment

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, Jake W., E-mail: jake.amoroso@srnl.doe.gov [Savannah River National Laboratory, Aiken, SC 29808 (United States); Marra, James; Dandeneau, Christopher S. [Savannah River National Laboratory, Aiken, SC 29808 (United States); Brinkman, Kyle; Xu, Yun [Clemson University, Clemson, SC 29634 (United States); Tang, Ming [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Maio, Vince [Idaho National Laboratory, Idaho Falls, ID 83415 (United States); Webb, Samuel M. [Stanford Synchrotron Radiation Lightsource, SLAC National Accelerator Laboratory, Menlo Park, CA 94086 (United States); Chiu, Wilson K.S. [University of Connecticut, Storrs, Connecticut 06269-3139 (United States)

    2017-04-01

    The first scaled proof-of-principle cold crucible induction melter (CCIM) test to process a multiphase ceramic waste form from a simulated combined (Cs/Sr, lanthanide and transition metal fission products) commercial used nuclear fuel waste stream was recently conducted in the United States. X-ray diffraction, 2-D X-ray absorption near edge structure (XANES), electron microscopy, inductively coupled plasma-atomic emission spectroscopy (and inductively coupled plasma-mass spectroscopy for Cs), and product consistency tests were used to characterize the fabricated CCIM material. Characterization analyses confirmed that a crystalline ceramic with a desirable phase assemblage was produced from a melt using a CCIM. Primary hollandite, pyrochlore/zirconolite, and perovskite phases were identified in addition to minor phases rich in Fe, Al, or Cs. The material produced in the CCIM was chemically homogeneous and displayed a uniform phase assemblage with acceptable aqueous chemical durability.

  1. Vitrification of HLLW Surrogate Solutions Containing Sulfate in a Direct-Induction Cold Crucible Melter

    International Nuclear Information System (INIS)

    Tronche, E.; Lacombe, J.; Ledoux, A.; Boen, R.; Ladirat, C.H.

    2009-01-01

    Efforts were made in the People's Republic of China to solidify legacy high level liquid waste (HLLW) by the Liquid-Fed Ceramic Melter process (LFCM) in the 1990's. This process was to be a continuous process with high throughput as in the French Marcoule Vitrification Plant (AVM) or the LFCM. In this context, the CEA (Commissariat a l'Energie Atomique is a French government-funded technological research organization) suggests the Cold Crucible Induction Melter (CCIM) technology that has been developed by the CEA since the 1980's to improve the performance of the vitrification process. In this context a series of vitrification tests has been carried out in a CCIM. CEA and AREVA have designed an integrated platform based on the CCIM technology on a sufficient scale to be used for demonstration programs of the one-step process. In 2003 a test was carried out at Marcoule in southern France on simulated HLLW with high sulfur content. In order to ensure the tests performed at Marcoule were consistent with the Chinese waste-forms, the glass frit was supplied by a Chinese Industry. The CCIM facility is described in detail, including process instrumentation. The test run is also described, including how the solution was directly fed on the surface of the molten glass. A maximum capacity was determined according to the applied process parameters including the high operating temperature. The electrical power supply characteristics are detailed and a glass mass balance is also presented covering more than seven hundred kilograms of glass produced in a sixty-hour test run. (authors)

  2. Effects of alumina sources (gibbsite, boehmite, and corundum) on melting behaviour of high-level radioactive waste melter feed

    Czech Academy of Sciences Publication Activity Database

    Lee, S.; Hrma, P.; Pokorný, R.; Kloužek, Jaroslav; VanderVeer, B.J.; Rodriguez, C.P.; Chun, J.; Schweiger, M. J.; Kruger, A.A.

    2017-01-01

    Roč. 2, č. 11 (2017), s. 603-608 ISSN 2059-8521 Institutional support: RVO:67985891 Keywords : foam * specific heat * porosity Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics

  3. Actinide partitioning from HLW in a continuous DIDPA extraction process by means of centrifugal extractors

    International Nuclear Information System (INIS)

    Morita, Y.; Kubota, M.; Glatz, J.P.; Koch, L.; Pagliosa, G.; Roemer, K.; Nicholl, A.

    1996-01-01

    An experiment on actinide partitioning from real high level waste (HLW) was performed in a continuous process by extraction with diisodecylphosphoric acid (DIDPA) using a battery of 12 centrifugal extractors installed in a hot cell. The HNO 3 concentration of the HLW was adjusted to 0.5 M by dilution. The extraction section had 8 stages, and H 2 O 2 was added to extract Np effectively. After extraction, Am and Cm were back-extracted with 4 M HNO 3 in 4 stages and Np and Pu were stripped with 0.8 M H 2 C 2 O 4 in 8 stages. The actinides, expect Np, were extracted from HLW with a very high yield. Although only 84% of the Np were recovered in the present experiment, the recovery would be improved to 99.7 % by increasing the temperature to 45 degree C, the number of stages from 8 to 16 and the H 2 O 2 concentration from 1 M to 2 M. Long-lived Tc and the main heat and radiation emitters Cs and Sr were not extracted and were thus separated from the actinides with high decontamination factors. About 98% of Am and Cm were recovered from the loaded solvent in the first stripping step with 4M HNO 3 . About 86% of Np and about 92% of Pu were back-extracted with 0.8 M H 2 C 2 O 4 . These incomplete recoveries would be improved by increasing the number of stages and by optimizing the other process parameters. 18 refs., 5 figs., 3 tabs

  4. Cost effects of Cu powder and bentonite on the disposal costs of an HLW repository in

    International Nuclear Information System (INIS)

    Kim, Sung Ki; Lee, Min Soo; Lee, Jong Youl; Choi, Heui Joo; Choi, Jong Won

    2008-01-01

    This paper provides the cost effect results of Cu powder and bentonite on the disposal cost for an HLW repository in Korea. In the cost analysis for both of these cost drivers, the price of Cu powder and the bentonite can affect the canister cost and the bentonite cost of the disposal holes as well as backfilling cost of the tunnels, respectively. Finally, we found that the unit cost of Cu and bentonite was the dominant cost drivers for the surface and underground facilities of an HLW repository. Therefore, an optimization of a canister and the layout of a disposal hole and disposal tunnels are essential to decrease the direct disposal cost of spent fuels. The disposal costs can be largely divided into two parts such as a surface facilities' cost and an underground facilities' cost. According to the KRS' cost analysis, the encapsulation material as well as the buffering and backfilling cost were the significant costs. Especially, a canister's cost was approximately estimated to be more than one fourth of the overall disposal costs. So it can be estimated that the unit cost of Cu powder is an important cost diver. Because the outer shell of the canister was made of Cu powder by a cold spray coating method. In addition, the unit cost of bentonite can also affect the buffering and the backfilling costs of the disposal holes and the disposal tunnels. But, these material costs will be highly expensive and unstable due to the modernization of the developing countries. So the studies for a material cost should be continued to identify the actual cost of an HLW repository

  5. An analytical overview of the consequences of microbial activity in a Swiss HLW repository

    International Nuclear Information System (INIS)

    McKinley, I.G.; West, J.M.; Grogan, H.A.

    1985-04-01

    Microorganisms are known to be important factors in many geochemical processes and their presence can be assured throughout the envisaged Swiss type C repository for HLW. It is likely that both introduced and resident microbes will colonise the near-field even at times when ambient temperature and radiation fields are relatively high. A simple quantitative model has been developed which indicates that microbial growth in the near-field is limited by the rate of supply of chemical energy from corrosion of the canister. Microbial processes examined include biodegradation of structural and packaging materials, alteration of groundwater chemistry (Eh, pH, organic complexant concentration) and direct nuclide uptake by microorganisms. The most important effects of such organisms are likely to be enhancement of release and mobility of key nuclides due to their complexation by microbial by-product. Resident micro-organisms in the far-field could potentially act as 9 living colloids' thus enhancing nuclide transport. In the case of flow paths through shear zones (kakirites), however, any microbes capable of penetrating the surrounding weathered rock matrix would be extensively retarded. It is concluded that microbial processes are unlikely to be of significance for HLW but will be more important for low/intermediate waste types. As data requirements are similar for all waste types, results from such studies would also resolve the main uncertainties remaining for the HLW case. Key research areas are identified as characterisation of a) nutrient availability in the near-field, b) the bioenergetics of iron corrosion, c) production of organic by-products, d) nuclide sorption by organisms and e) microbial mobility in the near-and far-field

  6. Application of QA to R ampersand D support of HLW programs

    International Nuclear Information System (INIS)

    Ryder, D.E.

    1988-01-01

    Quality has always been of primary importance in the research and development (R ampersand D) environment. An organization's ability to attract funds for new or continued research is largely dependent on the quality of past performance. However, with the possible exceptions of peer reviews for fund allocation and the referee process prior to publication, past quality assurance (QA) activities were primarily informal good practices. This resulted in standards of acceptable practice that varied from organization to organization. The increasing complexity of R ampersand D projects and the increasing need for project results to be upheld outside the scientific community (i.e., lawsuits and licensing hearings) are encouraging R ampersand D organizations and their clients to adopt more formalized methods for the scientific process and to increase control over support organizations (i.e., suppliers and subcontractors). This has become especially true for R ampersand D organizations involved in the high-level (HLW) projects for a number of years. The PNL began to implement QA program requirements within a few HLW repository preliminary studies in 1978. In 1985, PNL developed a comprehensive QA program for R ampersand D activities in support of two of the proposed repository projects. This QA program was developed by the PNL QA department with a significant amount of support assistance and guidance from PNL upper management, the Basalt Waste Isolation Project (BWIP), and the Salt Repository Program Office (SPRO). The QA program has been revised to add a three-level feature and is currently being implemented on projects sponsored by the Office of Geologic Repositories (DOE/OGR), Repository Technology Program (DOE-CH), Nevada Nuclear Waste Storage Investigation (NNWSI) Project, and other HLW projects

  7. Sensitivity of Nuclide Release Behavior to Groundwater Flow in an HLW Repository

    International Nuclear Information System (INIS)

    Lee, Youn-Myoung; Hwang, Yong-Soo

    2008-01-01

    Evaluation of the dose exposure rate to human being due to long-term nuclide releases from a high-level waste repository (HLW) is of importance to meet the dose limit presented by the regulatory bodies in order to ensure the performance of a repository. During the last few years, tools by which such a dose rate to an individual can be evaluated have been developed and implemented for a practical calculation to demonstrate the suitability of an HLW repository, with the aid of commercial tools such as AMBER and GoldSim, both of which are capable of probabilistic and deterministic calculations with their convenient user interface. Recently a migration from AMBER based models to GoldSim based ones has been made in accordance with a better feature of GoldSim, which is designed to facilitate the object-oriented modules to address any specialized programs, similar to solving jig saw puzzles and shows more advantage in a detailed complex modeling over AMBER. Recently a compartment modeling approach both for a geosphere and biosphere has been mainly carried out with AMBER in KAERI, which causes a necessity for a newly devised system performance evaluation model in which geosphere and biosphere models could be coupled organically together with less conservatism in the frame of the development of a total system performance assessment modeling tool, which could be successfully done with the aid of GoldSim. Therefore, through the current study, some probabilistic results of the GoldSim approach for a normal situation that could take place in a typical HLW repository are introduced

  8. Development of database and QA systems for post closure performance assessment on a potential HLW repository

    International Nuclear Information System (INIS)

    Hwang, Y. S.; Kim, S. G.; Kang, C. H.

    2002-01-01

    In TSPA of long-term post closure radiological safety on permanent disposal of HLW in Korea, appropriate management of input and output data through QA is necessary. The robust QA system is developed using the T2R3 principles applicable for five major steps in R and D's. The proposed system is implemented in the web-based system so that all participants in TSRA are able to access the system. In addition, the internet based input database for TSPA is developed. Currently data from literature surveys, domestic laboratory and field experiments as well as expert elicitation are applied for TSPA

  9. The AGP-Project conceptual design for a Spanish HLW final disposal facility

    International Nuclear Information System (INIS)

    Biurrun, E.; Engelmann, H.-J.; Huertas, F.; Ulibarri, A.

    1992-01-01

    Within the framework of the AGP Project a Conceptual Design for a HLW Final Disposal Facility to be eventually built in an underground salt formation in Spain has been developed. The AGP Project has the character of a system analysis. In the current project phase I several alternatives has been considered for different subsystems and/or components of the repository. The system variants, developed to such extent as to allow a comparison of their advantages and disadvantages, will allow the selection of a reference concept, which will be further developed to technical maturity in subsequent project phases. (author)

  10. Studies on the long-term characteristics of HLW glass under ultimate storage conditions

    International Nuclear Information System (INIS)

    Roggendorf, H.; Conradt, R.; Ostertag, R.

    1987-01-01

    This interim report deals with first results of corrosion investigations of HLW simulation glass (COGEMA glass SON 68) in quinary salt solutions of different concentrations; the aim of these investigations was to find out about the corrosion mechanism at the surface of the glass and the quantitative registration of the corrosion products. It became obvious that the surface layers developed can be easily removed and that a determination of weight losses becomes possible thereby. The corrosion rates for a test period of 30 days were determined. (RB) [de

  11. Viability for controlling long-term leaching of radionuclides from HLW glass by amorphous silica additives

    International Nuclear Information System (INIS)

    Inagaki, Y.; Uehara, S.

    2004-01-01

    Dissolution and deterioration experiments in coexistence system of amorphous silica and vitrified wastes have been executed in order to evaluating the effects of amorphous silica addition to high level radioactive vitrified waste (HLW glass) on suppression of nuclide leaching. Geo-chemical reaction mechanism among the vitrified waste, the amorphous silica and water was also evaluated. Dissolution of the silica network was suppressed by addition of the amorphous silica. However, the leaching of soluble nuclides like B proceeded depending on the hydration deterioration reaction. (A. Hishinuma)

  12. Collaboration, Automation, and Information Management at Hanford High Level Radioactive Waste (HLW) Tank Farms

    International Nuclear Information System (INIS)

    Aurah, Mirwaise Y.; Roberts, Mark A.

    2013-01-01

    Washington River Protection Solutions (WRPS), operator of High Level Radioactive Waste (HLW) Tank Farms at the Hanford Site, is taking an over 20-year leap in technology, replacing systems that were monitored with clipboards and obsolete computer systems, as well as solving major operations and maintenance hurdles in the area of process automation and information management. While WRPS is fully compliant with procedures and regulations, the current systems are not integrated and do not share data efficiently, hampering how information is obtained and managed

  13. Silicate Based Glass Formulations for Immobilization of U.S. Defense Wastes Using Cold Crucible Induction Melters

    Energy Technology Data Exchange (ETDEWEB)

    Smith, Gary L.; Kim, Dong-Sang; Schweiger, Michael J.; Marra, James C.; Lang, Jesse B.; Crum, Jarrod V.; Crawford, Charles L.; Vienna, John D.

    2014-05-22

    The cold crucible induction melter (CCIM) is an alternative technology to the currently deployed liquid-fed, ceramic-lined, Joule-heated melter for immobilizing of U.S. tank waste generated from defense related reprocessing. In order to accurately evaluate the potential benefits of deploying a CCIM, glasses must be developed specifically for that melting technology. Related glass formulation efforts have been conducted since the 1990s including a recent study that is first documented in this report. The purpose of this report is to summarize the silicate base glass formulation efforts for CCIM testing of U.S. tank wastes. Summaries of phosphate based glass formulation and phosphate and silicate based CCIM demonstration tests are reported separately (Day and Ray 2013 and Marra 2013, respectively). Combined these three reports summarize the current state of knowledge related to waste form development and process testing of CCIM technology for U.S. tank wastes.

  14. Computational Fluid Dynamics Modeling of Bubbling in a Viscous Fluid for Validation of Waste Glass Melter Modeling

    Energy Technology Data Exchange (ETDEWEB)

    Abboud, Alexander William [Idaho National Laboratory; Guillen, Donna Post [Idaho National Laboratory

    2016-01-01

    At the Hanford site, radioactive waste stored in underground tanks is slated for vitrification for final disposal. A comprehensive knowledge of the glass batch melting process will be useful in optimizing the process, which could potentially reduce the cost and duration of this multi-billion dollar cleanup effort. We are developing a high-fidelity heat transfer model of a Joule-heated ceramic lined melter to improve the understanding of the complex, inter-related processes occurring with the melter. The glass conversion rates in the cold cap layer are dependent on promoting efficient heat transfer. In practice, heat transfer is augmented by inserting air bubblers into the molten glass. However, the computational simulations must be validated to provide confidence in the solutions. As part of a larger validation procedure, it is beneficial to split the physics of the melter into smaller systems to validate individually. The substitution of molten glass for a simulant liquid with similar density and viscosity at room temperature provides a way to study mixing through bubbling as an isolated effect without considering the heat transfer dynamics. The simulation results are compared to experimental data obtained by the Vitreous State Laboratory at the Catholic University of America using bubblers placed within a large acrylic tank that is similar in scale to a pilot glass waste melter. Comparisons are made for surface area of the rising air bubbles between experiments and CFD simulations for a variety of air flow rates and bubble injection depths. Also, computed bubble rise velocity is compared to a well-accepted expression for bubble terminal velocity.

  15. Comparison of the corrosion behaviors of the glass-bonded sodalite ceramic waste form and reference HLW glasses

    International Nuclear Information System (INIS)

    Ebert, W. L.; Lewis, M. A.

    1999-01-01

    A glass-bonded sodalite ceramic waste form is being developed for the long-term immobilization of salt wastes that are generated during spent nuclear fuel conditioning activities. A durable waste form is prepared by hot isostatic pressing (HIP) a mixture of salt-loaded zeolite powders and glass frit. A mechanistic description of the corrosion processes is being developed to support qualification of the CWF for disposal. The initial set of characterization tests included two standard tests that have been used extensively to study the corrosion behavior of high level waste (HLW) glasses: the Material Characterization Center-1 (MCC-1) Test and the Product Consistency Test (PCT). Direct comparison of the results of tests with the reference CWF and HLW glasses indicate that the corrosion behaviors of the CWF and HLW glasses are very similar

  16. Studies on the immobilization of simulated HLW in NaTi2(PO4)3 (NTP) matrix

    International Nuclear Information System (INIS)

    Raja Madhavan, R.; Govindan Kutty, K.V.; Gandhi, A.S.

    2015-01-01

    Immobilization of high level nuclear waste (HLW) is a big challenge faced by the nuclear industry today. The HLW has to be contained and isolated from the biosphere for geological timescales. NZP family of compounds is very versatile monophasic hosts for HLW immobilization. Their crystal structure can accommodate nearly all the cations known to be present in HLW due to its open structure with voids of different size. In the present study a systematic investigation on NaTi 2 (PO 4 ) 3 belonging to the NZP family; as a potential host for HLW immobilization was carried out. A simulated HLW expected from Fast Breeder Test Reactor, India (FBTR) (150Gwd/T burnup, 1 year cooling) was used. Simulated NTP waste forms with 5, 10, 15 wt. % waste loading were prepared by employing a wet chemical method and characterized. Single phase simulated NTP waste forms with up to 5 wt.% waste loading could be prepared for samples sintered in air and above 5 wt.% waste loading, monazite phase is observed as a minor secondary phase. It was found that when sintering is done in Ar/10%H 2 , NTP matrix accepts up to 10 wt.% waste loading without formation of any second phase. From the SEM studies, it was observed that samples sintered in air as well as Ar/10%H 2 palladium segregated as a metal phase and uniformly distributed throughout the waste matrix. The elemental mapping revealed retention of some of the fission products like Ru, Mo, Cs that are volatile during sintering above 1173 K and are homogenously distributed in the matrix. (author)

  17. Statistical Methods and Tools for Hanford Staged Feed Tank Sampling

    Energy Technology Data Exchange (ETDEWEB)

    Fountain, Matthew S. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Brigantic, Robert T. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Peterson, Reid A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2013-10-01

    This report summarizes work conducted by Pacific Northwest National Laboratory to technically evaluate the current approach to staged feed sampling of high-level waste (HLW) sludge to meet waste acceptance criteria (WAC) for transfer from tank farms to the Hanford Waste Treatment and Immobilization Plant (WTP). The current sampling and analysis approach is detailed in the document titled Initial Data Quality Objectives for WTP Feed Acceptance Criteria, 24590-WTP-RPT-MGT-11-014, Revision 0 (Arakali et al. 2011). The goal of this current work is to evaluate and provide recommendations to support a defensible, technical and statistical basis for the staged feed sampling approach that meets WAC data quality objectives (DQOs).

  18. Capacity of burning and transmutation reactor and grouping in partitioning of HLW in self-consistent fuel recycle

    International Nuclear Information System (INIS)

    Kitamoto, A.; Mulyanto

    1993-01-01

    The concept of capacity of B/T reactor and grouping for partitioning of HLW has been developed in order to perform self-consistent fuel recycle. The concept of grouping of radionuclides is proposed herein, such as Group MA1 (MA below Cm), Group MA2 (Cm and higher MA), Group A ( 99 Te, 129 I, and 135 Cs), Group B ( 137 Cs and 90 Sr) and Group R (the partitioned remain of HLW). In this study P-T treatment were optimized for the in-core and out-core system, respectively. (author). 7 refs., 10 figs

  19. Enhanced sludge processing of HLW: Hydrothermal oxidation of chromium, technetium, and complexants by nitrate. 1998 annual progress report

    International Nuclear Information System (INIS)

    Buelow, S.J.; Robinson, J.M.

    1998-01-01

    'The objective of this project is to develop the scientific basis for hydrothermal separation of chromium from High Level Waste (HLW) sludges. The worked is aimed at attaining a fundamental understanding of chromium speciation, oxidation/reduction and dissolution kinetics, reaction mechanisms, and transport properties under hydrothermal conditions in both simple and complex salt solutions that will ultimately lead to an efficient chromium leaching process. This report summarizes the research over the first 1.5 years of a 3 year project. The authors have examined the dissolution of chromium hydroxide using different oxidants as a function of temperature and alkalinity. The results and possible applications to HLW sludges are discussed'

  20. Time evolution of the Clay Barrier Chemistry in a HLW deep geological disposal in granite

    International Nuclear Information System (INIS)

    Font, I.; Miguel, M. J.; Juncosa, R.

    2000-01-01

    The main goal of a high level waste geological disposal is to guarantee the waste isolation from the biosphere, locking them away into very deep geological formations. The best way to assure the isolation is by means of a multiple barrier system. These barriers, in a serial disposition, should assure the confinement function of the disposal system. Two kinds of barriers are considered: natural barriers (geological formations) and engineered barriers (waste form, container and backfilling and sealing materials). Bentonite is selected as backfilling and sealing materials for HLW disposal into granite formations, due to its very low permeability and its ability to fill the remaining spaces. bentonite has also other interesting properties, such as, the radionuclide retention capacity by sorption processes. Once the clay barrier has been placed, the saturation process starts. The granite groundwater fills up the voids of the bentonite and because of the chemical interactions, the groundwater chemical composition varies. Near field processes, such as canister corrosion, waste leaching and radionuclide release, strongly depends on the water chemical composition. Bentonite pore water composition is such a very important feature of the disposal system and its determination and its evolution have great relevance in the HLW deep geological disposal performance assessment. The process used for the determination of the clay barrier pore water chemistry temporal evolution, and its influence on the performance assessment, are presented in this paper. (Author)

  1. Technology for the long-term management of defense HLW at the Idaho Chemical Processing Plant

    International Nuclear Information System (INIS)

    Staples, B.A.; Berreth, J.R.; Knecht, D.A.

    1986-01-01

    The Defense Waste Management Plan of June 1983 includes a reference plan for the long-term management of Idaho Chemical Processing Plant (ICPP) high-level waste (HLW), with a goal of disposing of the annual output in 500 canisters a year by FY-2008. Based on the current vitrification technology, the ICPP base-glass case would produce 1700 canisters per year after FY-2007. Thus, to meet the DWMP goal processing steps including fuel dissolution, waste treatment, and waste immobilization are being studied as areas where potential modifications could result in HLW volume reductions for repository disposal. It has been demonstrated that ICPP calcined wastes can be densified by hot isostatic pressing to multiphase ceramic forms of high loading and density. Conversion of waste by hot isostatic pressing to these forms has the potential of reducing the annual ICPP waste production to volumes near those of the goal of the DWMP. This report summarizes the laboratory-scale information currently available on the development of these forms

  2. Proposals of geological sites for L/ILW and HLW repositories. Geological background. Text volume

    International Nuclear Information System (INIS)

    2008-01-01

    On April 2008, the Swiss Federal Council approved the conceptual part of the Sectoral Plan for Deep Geological Repositories. The Plan sets out the details of the site selection procedure for geological repositories for low- and intermediate-level waste (L/ILW) and high-level waste (HLW). It specifies that selection of geological siting regions and sites for repositories in Switzerland will be conducted in three stages, the first one (the subject of this report) being the definition of geological siting regions within which the repository projects will be elaborated in more detail in the later stages of the Sectoral Plan. The geoscientific background is based on the one hand on an evaluation of the geological investigations previously carried out by Nagra on deep geological disposal of HLW and L/ILW in Switzerland (investigation programmes in the crystalline basement and Opalinus Clay in Northern Switzerland, investigations of L/ILW sites in the Alps, research in rock laboratories in crystalline rock and clay); on the other hand, new geoscientific studies have also been carried out in connection with the site selection process. Formulation of the siting proposals is conducted in five steps: A) In a first step, the waste inventory is allocated to the L/ILW and HLW repositories; B) The second step involves defining the barrier and safety concepts for the two repositories. With a view to evaluating the geological siting possibilities, quantitative and qualitative guidelines and requirements on the geology are derived on the basis of these concepts. These relate to the time period to be considered, the space requirements for the repository, the properties of the host rock (depth, thickness, lateral extent, hydraulic conductivity), long-term stability, reliability of geological findings and engineering suitability; C) In the third step, the large-scale geological-tectonic situation is assessed and large-scale areas that remain under consideration are defined. For the L

  3. Threshold Assessment: Definition of Acceptable Sites as Part of Site Selection for the Japanese HLW Program

    International Nuclear Information System (INIS)

    McKenna, S.A.; Wakasugi, Keiichiro; Webb, E.K.; Makino, Hitoshi; Ishihara, Yoshinao; Ijiri, Yuji; Sawada, Atsushi; Baba, Tomoko; Ishiguro, Katsuhiko; Umeki, Hiroyuki

    2000-01-01

    For the last ten years, the Japanese High-Level Nuclear Waste (HLW) repository program has focused on assessing the feasibility of a basic repository concept, which resulted in the recently published H12 Report. As Japan enters the implementation phase, a new organization must identify, screen and choose potential repository sites. Thus, a rapid mechanism for determining the likelihood of site suitability is critical. The threshold approach, described here, is a simple mechanism for defining the likelihood that a site is suitable given estimates of several critical parameters. We rely on the results of a companion paper, which described a probabilistic performance assessment simulation of the HLW reference case in the H12 report. The most critical two or three input parameters are plotted against each other and treated as spatial variables. Geostatistics is used to interpret the spatial correlation, which in turn is used to simulate multiple realizations of the parameter value maps. By combining an array of realizations, we can look at the probability that a given site, as represented by estimates of this combination of parameters, would be good host for a repository site

  4. Natural analogues for containment-providing barriers for a HLW repository in salt

    Energy Technology Data Exchange (ETDEWEB)

    Wolf, J.; Noseck, U.

    2015-06-15

    In 2005, a German research project was started to develop a novel approach to prove safety for a HLW repository in a salt formation, to refine the safety concept, to identify open scientific issues and to define necessary R&D work. This project aimed at identifying the key information for a HLW repository in salt. One important question is how this information may be best fulfilled by natural analogue studies. This question is answered by starting a review of the required key information needs of the safety case (post-closure phase) in order to assess whether or not these requirements can be supported by natural analogues information. In order to structure the review and to address the key elements of the safety concepts, three types of natural analogues are distinguished: (i) natural analogues for the integrity of the geological barrier, (ii) natural analogues for the integrity of the geotechnical barriers and (iii) natural analogues for release scenarios. For the safety case in salt type (i) and (ii) are of highest importance and are treated in this paper. The assessment documented in this paper on the one hand indicates the high potential benefit of natural analogues for a safety case in salt and on the other hand helps to focus the available human and financial resources for the safety case on the most safety-relevant aspects. (authors)

  5. Evaporation Of Hanford Waste Treatment Plant Direct Feed Low Activity Waste Effluent Management Facility Core Simulant

    Energy Technology Data Exchange (ETDEWEB)

    Adamson, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Nash, C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Mcclane, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); McCabe, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2016-09-01

    The Hanford Waste Treatment and Immobilization Plant (WTP) Low Activity Waste (LAW) vitrification facility will generate an aqueous condensate recycle stream (LAW Melter Off-Gas Condensate, LMOGC) from the off-gas system. The baseline plan for disposition of this stream during full WTP operations is to send it to the WTP Pretreatment Facility, where it will be blended with LAW, concentrated by evaporation, and recycled to the LAW vitrification facility. However, during the Direct Feed LAW (DFLAW) scenario, planned disposition of this stream is to evaporate it in a new evaporator, in the Effluent Management Facility (EMF), and then return it to the LAW melter. It is important to understand the composition of the effluents from the melter and new evaporator, so that the disposition of these streams can be accurately planned and accommodated. Furthermore, alternate disposition of the LMOGC stream would eliminate recycling of problematic components, and would reduce the need for closely integrated operation of the LAW melter and the Pretreatment Facilities. Long-term implementation of this option after WTP start-up would decrease the LAW vitrification mission duration and quantity of glass waste, amongst the other operational complexities such a recycle stream presents. In order to accurately plan for the disposition path, it is key to experimentally determine the fate of contaminants. To do this, testing is needed to accurately account for the buffering chemistry of the components, determine the achievable evaporation end point, identify insoluble solids that form, and determine the distribution of key regulatory-impacting constituents. The LAW Melter Off-Gas Condensate stream will contain components that are volatile at melter temperatures, have limited solubility in the glass waste form, and represent a materials corrosion concern, such as halides and sulfate. Because this stream will recycle within WTP, these components will accumulate in the Melter Condensate

  6. Status of the safety concept and safety demonstration for an HLW repository in salt. Summary report

    Energy Technology Data Exchange (ETDEWEB)

    Bollingerfehr, W.; Buhmann, D.; Filbert, W.; and others

    2013-12-15

    Salt formations have been the preferred option as host rocks for the disposal of high level radioactive waste in Germany for more than 40 years. During this period comprehensive geological investigations have been carried out together with a broad spectrum of concept and safety related R and D work. The behaviour of an HLW repository in salt formations, particularly in salt domes, has been analysed in terms of assessment of the total system performance. This was first carried out for concepts of generic waste repositories in salt and, since 1998, for a repository concept with specific boundary conditions, taking the geology of the Gorleben salt dome as an example. Suitable repository concepts and designs were developed, the technical feasibility has been proven and operational and long-term safety evaluated. Numerical modelling is an important input into the development of a comprehensive safety case for a waste repository. Significant progress in the development of numerical tools and their application for long-term safety assessment has been made in the last two decades. An integrated approach has been used in which the repository concept and relevant scientific and engineering data are combined with the results from iterative safety assessments to increase the clarity and the traceability of the evaluation. A safety concept that takes full credit of the favourable properties of salt formations was developed in the course of the R and D project ISIBEL, which started in 2005. This concept is based on the safe containment of radioactive waste in a specific part of the host rock formation, termed the containment providing rock zone, which comprises the geological barrier, the geotechnical barriers and the compacted backfill. The future evolution of the repository system will be analysed using a catalogue of Features, Events and Processes (FEP), scenario development and numerical analysis, all of which are adapted to suit the safety concept. Key elements of the

  7. Final Report - Engineering Study for DWPF Bubblers, VSL-10R1770-1, Rev. 0, dated 12/22/10

    Energy Technology Data Exchange (ETDEWEB)

    Kruger, Albert A.; Joseph, I.; Matlack, K. S.; Kot, W. K.; Diener, G. A.; Pegg, I. L.; Callow, R. A.

    2013-11-13

    The objective of this work was to perform an engineering assessment of the impact of implementation of bubblers to improve mixing of the glass pool, and thereby increase throughput, in the Defense Waste Processing Facility (DWPF) on the melter and off-gas system. Most of the data used for this evaluation were from extensive melter tests performed on non-SRS feeds. This information was supplemented by more recent results on SRS HLW simulants that were tested on a melter system at VSL under contracts from ORP and SRR. Per the work scope, the evaluation focused on the following areas: Glass production rate; Corrosion of melter components; Power requirements; Pouring stability; Off-gas characteristics; Safety and flammability.

  8. Material interactions between system components and glass product melts in a ceramic melter

    International Nuclear Information System (INIS)

    Knitter, R.

    1989-07-01

    The interactions of the ceramic and metallic components of a ceramic melter for the vitrification of High Active Waste were investigated with simulated glass product melts in static crucible tests at 1000 0 C and 1150 0 C. Corrosion of the fusion-cast Al 2 O 3 -ZrO 2 -SiO 2 - and Al 2 O 3 -ZrO 2 -SiO 2 -Cr 2 O 3 -refractories (ER 1711 and ER 2161) is characterized by homogeneous chemical dissolution and diffusion through the glass matrix of the refractory. The resulting boundary compositions lead to characteristic modification and formation of phases, not only inside the refractory but also in the glass melt. The attack of the electrode material, a Ni-Cr-Fe-alloy Inconel 690, by the glass melt takes place via grain boundaries and leads to the oxidation of Cr and growth of Cr 2 O 3 -crystals at the boundary layer. Noble metals, added to the glass melt can form solid solutions with the alloy with varying compositions. (orig.) [de

  9. Connecting section and associated systems concept for the spray calciner/in-can melter process

    International Nuclear Information System (INIS)

    Petkus, L.L.; Gorton, P.S.; Blair, H.T.

    1981-06-01

    For a number of years, researchers at the Pacific Northwest Laboratory have been developing processes and equipment for converting high-level liquid wastes to solid forms. One of these processes is the Spray Calciner/In-Can Melter system. To immobilize high-level liquid wastes, this system must be operated remotely, and the calcine must be reliably conveyed from the calciner to the melting furnace. A concept for such a remote conveyance system was developed at the Pacific Northwest Laboratory, and equipment was tested under full-scale, nonradioactive conditions. This concept and the design of demonstration equipment are described, and the results of equipment operation during experimental runs of 7 d are presented. The design includes a connecting section and its associated systems - a canister sypport and alignment concept and a weight-monitoring system for the melting furnace. Overall, the runs demonstrated that the concept design is an acceptable method of connecting the two pieces of process equipment together. Although the connecting section has not been optimized in all areas of concern, it provides a first-generation design of a production-oriented system

  10. Preliminary experiments to simulate glass/electrode interactions within a Joule Ceramic Melter

    International Nuclear Information System (INIS)

    Dalton, J.T.; Paige, E.L.; Sutcliffe, P.W.

    1986-01-01

    Preliminary isothermal corrosion tests have been made on Inconel 690 coupon samples immersed in Harvest II M9 glass with and without excess additions of Li 2 O (1.5%) and RuO 2 (20%) together with TeO 2 (2%) at 1200 0 C for periods up to 100 hours. Inconel 690 corrosion and the products and ruthenium redox conditions within the glass approximate to those observed in the 1/3rd scale Joule Ceramic Melter operations. Corrosion takes place by an oxidation mechanism to form a chromium-rich surface oxide, and dissolution of this surface oxide by the surrounding glass. Additions of excess Li 2 O increase the corrosion rate of Inconel 690, whereas RuO 2 + TeO 2 are neutral. The latter however have a marked effect in lowering the room temperature resistivity by at least 5 orders of magnitude even though relatively small fraction of the RuO 2 precipitates were reduced to ruthenium metal. (author)

  11. The integrated melter off-gas treatment systems at the West Valley Demonstration Project

    Energy Technology Data Exchange (ETDEWEB)

    Vance, R.F. [West Valley Nuclear Services Co., Inc., NY (United States)

    1995-02-01

    The West Valley Demonstration Project was established by Public Law 96-368, the {open_quotes}West Valley Demonstration Project Act, {close_quotes} on October 1, l980. Under this act, Congress directed the Department of Energy to carry out a high level radioactive waste management demonstration project at the Western New York Nuclear Service Center in West Valley, New York. The purpose of this project is to demonstrate solidification techniques which can be used for preparing high level radioactive waste for disposal. In addition to developing this technology, the West Valley Demonstration Project Act directs the Department of Energy to: (1) develop containers suitable for permanent disposal of the high level waste; (2) transport the solidified high level waste to a Federal repository; (3) dispose of low level and transuranic waste produced under the project; and (4) decontaminate and decommission the facilities and materials associated with project activities and the storage tanks originally used to store the liquid high level radioactive waste. The process of vitrification will be used to solidify the high level radioactive liquid wastes into borosilicate glass. This report describes the functions, the controlling design criteria, and the resulting design of the melter off-gas treatment systems which are used in the vitrification process.

  12. Effects of a Capital Investment and a Discount Rate on the Optimal Operational Duration of an HLW Repository

    International Nuclear Information System (INIS)

    Kim, Sung Ki; Lee, Min Soo; Choi, Heui Joo; Choi, Jong Won

    2008-01-01

    This study aims to estimate the effects of a capital investment and a discount rate on the optimal operational duration of an HLW repository. According to the previous researches of the KRS(Korea Reference System) for an HLW repository, the amounts of 7,068,200 C$K and 2,636.2 MEUR are necessary to construct and operate surface and underground facilities. Since these huge costs can be a burden to some national economies, a study for a cost optimization should be performed. So we aim to drive the dominant cost driver for an optimal operational duration. A longer operational duration may be needed to dispose of more spent fuels continuously from a nuclear power plant, or to attain a retrievability of an HLW repository at a depth of 500 m below the ground level in a stable plutonic rock body. In this sense, an extended operational duration for an HLW repository affects the overall disposal costs of a repository. In this paper, only the influence of a capital investment and a discount rate was estimated from the view of optimized economics. Because these effects must be significant factors to minimize the overall disposal costs based on minimizing the sum of operational costs and capital investments

  13. Study on systematic integration technology of design and safety assessment for HLW geological disposal. 2. Research document

    International Nuclear Information System (INIS)

    Ishihara, Yoshinao; Fukui, Hiroshi; Sagawa, Hiroshi; Matsunaga, Kenichi; Ito, Takaya; Kohanawa, Osamu; Kuwayama, Yuki

    2003-02-01

    The present study was carried out relating to basic design of the Geological Disposal Technology Integration System' that will be systematized as knowledge base for design analysis and safety assessment of HLW geological disposal system by integrating organically and hierarchically various technical information in three study field. The key conclusions are summarized as follows: (1) As referring to the current performance assessment report, the technical information for R and D program of HLW geological disposal system was systematized hierarchically based on summarized information in a suitable form between the work flow (work item) and processes/characteristic flow (process item). (2) As the result of the systematized technical information, database structure and system functions necessary for development and construction to the computer system were clarified in order to secure the relation between technical information and data set for assessment of HLW geological disposal system. (3) The control procedure for execution of various analysis code used by design and safety assessment in HLW geological disposal study was arranged possibility in construction of 'Geological Disposal Technology Integration System' after investigating the distributed computing technology. (author)

  14. Safety case development in the Japanese programme for geological disposal of HLW: Evolution in the generic stage

    International Nuclear Information System (INIS)

    Ueda, Hiroyoshi; Ishiguro, Katsuhiko; Takeuchi, Mitsuo; Fujihara, Hiroshi; Takeda, Seietsu

    2014-01-01

    In the Japanese programme for nuclear power generation, the safe management of the resulting radioactive waste, particularly vitrified high-level waste (HLW) from fuel reprocessing, has been a major concern and a focus of R and D since the late 70's. According to the specifications in a report issued by an advisory committee of the Japan Atomic Energy Commission (JAEC, 1997), the Second Progress Report on R and D for the Geological Disposal of HLW (H12 report) (JNC, 2000) was published after two decades of R and D activities and showed that disposal of HLW in Japan is feasible and can be practically implemented at sites which meet certain geological stability requirements. The H12 report supported government decisions that formed the basis of the 'Act on Final Disposal of Specified Radioactive Waste' (Final Disposal Act), which came into force in 2000. The Act specifies deep geological disposal of HLW at depths greater than 300 metres, together with a stepwise site selection process in three stages. Following the Final Disposal Act, the supporting 'Basic Policy for Final Disposal' and the 'Final Disposal Plan' were authorised in the same year. (authors)

  15. Recycle Waste Collection Tank (RWCT) simulant testing in the PVTD feed preparation system

    International Nuclear Information System (INIS)

    Abrigo, G.P.; Daume, J.T.; Halstead, S.D.; Myers, R.L.; Beckette, M.R.; Freeman, C.J.; Hatchell, B.K.

    1996-03-01

    (This is part of the radwaste vitrification program at Hanford.) RWCT was to routinely receive final canister decontamination sand blast frit and rinse water, Decontamination Waste Treatment Tank bottoms, and melter off-gas Submerged Bed Scrubber filter cake. In order to address the design needs of the RWCT system to meet performance levels, the PNL Vitrification Technology (PVTD) program used the Feed Preparation Test System (FPTS) to evaluate its equipment and performance for a simulant of RWCT slurry. (FPTS is an adaptation of the Defense Waste Processing Facility feed preparation system and represents the initially proposed Hanford Waste Vitrification Plant feed preparation system designed by Fluor-Daniel, Inc.) The following were determined: mixing performance, pump priming, pump performance, simulant flow characterization, evaporator and condenser performance, and ammonia dispersion. The RWCT test had two runs, one with and one without tank baffles

  16. Proceedings: EPRI Workshop 2 -- Technical basis for EPA HLW disposal criteria

    International Nuclear Information System (INIS)

    Rogers, V.

    1993-03-01

    The Electric Power Research Institute (EPRI) sponsored this workshop to address the scientific and technical issues underlying the regulatory criteria, or standard, for the disposal of spent nuclear fuel, high-level radioactive waste, and transuranic waste, commonly referred to collectively as high-level waste (HLW). These regulatory criteria were originally promulgated by the US Environmental Protection Agency (EPA) in 40 CFR Part 191 in 1985. However, significant portions of the regulation were remanded by the Ninth Circuit Court of Appeals in 1987. This is the second of two workshops. Topics discussed include: gas pathway; individual and groundwater protection; human intrusion; population protection; performance; TRU conversion factors and discussions. Individual projects re processed separately for the databases

  17. KAERI Underground Research Facility (KURF) for the Demonstration of HLW Disposal Technology

    International Nuclear Information System (INIS)

    Hahn, P. S.; Cho, W. J.; Kwon, S.

    2006-01-01

    In order to dispose of high-level radioactive waste(HLW) safely in geological formations, it is necessary to assess the feasibility, safety, appropriateness, and stability of the disposal concept at an underground research site, which is constructed in the same geological formation as the host rock. In this paper, the current status of the conceptual design and the construction of a small scale URL, which is named as KURF, were described. To confirm the validity of the conceptual design of the underground facility, a geological survey including a seismic refraction survey, an electronic resistivity survey, a borehole drilling, and in situ and laboratory tests had been carried out. Based on the site characterization results, it was possible to effectively design the KURF. The construction of the KURF was started in May 2005 and the access tunnel was successfully completed in March 2006. Now the construction of the research modules is under way

  18. Interference of different ionic species on the analysis of phosphate in HLW using spectrophotometer

    International Nuclear Information System (INIS)

    Mishra, P.K.; Ghongane, D.E.; Valsala, T.P.; Sonavane, M.S.; Kulkarni, Y.; Changrani, R.D.

    2010-01-01

    During reprocessing of spent nuclear fuel by PUREX process different categories of radioactive liquid wastes like High Level (HL), Intermediate Level (IL) and Low Level (LL) are generated. Different methodologies are adopted for management of these wastes. Since PUREX solvent (30% Tri butyl phosphate-70% Normal Paraffin Hydrocarbon) undergoes chemical degradation in the highly acidic medium of dissolver solution, presence of phosphate in the waste streams is inevitable. Since higher concentrations of phosphate in the HLW streams will affect its management by vitrification, knowledge about the concentration of phosphate in the waste is essential before finalising the glass composition. Since a large number of anionic and cationic species are present in the waste, these species may interfere phosphate analysis using spectrophotometer. In the present work, the interference of different anionic and cationic species on the analysis of phosphate in waste solutions using spectrophotometer was studied

  19. Role of international collaboration in PNC's R ampersand D programme for HLW disposal

    International Nuclear Information System (INIS)

    Masuda, Sumio; Umeki, Hiroyuki; Yamakawa, Minoru

    1996-01-01

    PNC has been active in promoting international cooperation in connection with the Japanese HLW disposal programme, based on both a bilateral and multilateral approach. Both types of cooperation are extremely useful; in particular, bilateral cooperation has the advantage of providing opportunities for in-depth discussions in mutual areas of interest. By way of contrast, multilateral cooperation also provides an international arena for broader discussion and corroboration of output from individual R ampersand D programmes. International collaboration also provides young researchers with an opportunity to learn from experience. Depending on the issues to be tackled, appropriate forms of collaboration have been integrated into PNC's strategy for maximizing output. The lessons learned from collaboration are very valuable and can be used directly in their programme to enhance its credibility. The format of collaboration has also been extensively developed: it has been found that resources can be utilized more effectively by sharing them appropriately

  20. Depth optimization for the Korean HLW repository System within a discontinuous and saturated granitic rock mass

    International Nuclear Information System (INIS)

    Kim, Jhin Wung; Bae, Dae Seok; Choi, Jong Won

    2005-12-01

    The present study is to evaluate the material properties of the compacted bentonite, backfill material, canister cast iron insert, and the rock mass for the Korean HLW repository system. These material properties are either measured, or taken from other countries, through the evaluation of the thermal, hydraulic, and mechanical interaction behavior of a repository. After the evaluation of the material properties, the most appropriate and economical depth as well as the layout of a single layer repository is to be recommended. Material properties used for the granitic rock mass, rock joints, PWR spent fuel, disposal canister, compacted bentonite, backfill material, and ground water are the data collected domestically, and foreign data are used for some of the data not available domestically. The repository model includes a saturated granitic rock mass with joints, PWR spent fuel in a disposal canister surrounded by compacted bentonite inside a deposition hole, and backfill material in the rest of the space within a repository cavern

  1. Technical Standards on the Safety Assessment of a HLW Repository in Other Countries

    International Nuclear Information System (INIS)

    Lee, Sung Ho; Hwang, Yong Soo

    2009-01-01

    The basic function of HLW disposal system is to prevent excessive radio-nuclides being leaked from the repository in a short time. To do this, many technical standards should be developed and established on the components of disposal system. Safety assessment of a repository is considered as one of technical standards, because it produces quantitative results of the future evolution of a repository based on a reasonably simplified model. In this paper, we investigated other countries' regulations related to safely assessment focused on the assessment period, radiation dose limits and uncertainties of the assessment. Especially, in the investigation process of the USA regulations, the USA regulatory bodies' approach to assessment period and peak dose is worth taking into account in case of a conflict between peak dose from safety assessment and limited value in regulation.

  2. HLW disposal by fission reactors; calculation of trans-mutation rate and recycle

    International Nuclear Information System (INIS)

    Mulyanto

    1997-01-01

    Transmutation of MA (Minor actinide) and LLFPS (long-lived fission products) into stable nuclide or short-lived isotopes by fission reactors seem to become an alternative technology for HLW disposal. in this study, transmutation rate and recycle calculation were developed in order to evaluate transmutation characteristics of MA and LLFPs in the fission reactors. inventory of MA and LLFPs in the transmutation reactors were determined by solving of criticality equation with 1-D cylindrical geometry of multigroup diffusion equations at the beginning of cycle (BOC). transmutation rate and burn-up was determined by solving of depletion equation. inventory of MA and LLFPs was calculated for 40 years recycle. From this study, it was concluded that characteristics of MA and LLFPs in the transmutation reactors can be evaluated by recycle calculation. by calculation of transmutation rate, performance of fission reactor for transmutation of MA or LLFPs can be discussed

  3. Effect of composition on peraluminous glass properties: An application to HLW containment

    Science.gov (United States)

    Piovesan, V.; Bardez-Giboire, I.; Perret, D.; Montouillout, V.; Pellerin, N.

    2017-01-01

    Part of the Research and Development program concerning high level nuclear waste (HLW) glasses aims to assess new glass formulations able to incorporate a high waste content with enhanced properties in terms of thermal stability, chemical durability, and process ability. This study focuses on peraluminous glasses of the SiO2 - Al2O3 - B2O3 - Na2O - Li2O - CaO - La2O3 system, defined by an excess of aluminum ions Al3+ in comparison with modifier elements such as Na+, Li+ or Ca2+. To understand the effect of composition on physical properties of glasses (viscosity, density, Tg), a Design Of Experiments (DOE) approach was applied to investigate the peraluminous glass domain. The influence of each oxide was quantified to build predictive models for each property. Lanthanum and lithium oxides appear to be the most influential factors on peraluminous glass properties.

  4. An Ilustrative Nuclide Release Behavior from an HLW Repository due to an Earthquake Event

    International Nuclear Information System (INIS)

    Lee, Youn-Myoung; Hwang, Yong-Soo; Choi, Jong-Won

    2008-01-01

    Program for the evaluation of a high-level waste repository which is conceptually modeled. During the last few years, programs developed with the aid of AMBER and GoldSim by which nuclide transports in the near- and far-field of a repository as well as transport through the biosphere under various normal and disruptive release scenarios could be modeled and evaluated, have been continuously demonstrated. To show its usability, as similarly done for the natural groundwater flow scheme, influence of a possible disruptive event on a nuclide release behavior from an HLW repository system caused naturally due to an earthquake has been investigated and illustrated with the newly developed GoldSim program

  5. Assessment of dose conversion factors in a generic biosphere of a Korea HLW repository

    International Nuclear Information System (INIS)

    Hwang, Y. S.; Park, J. B.; Kang, C. H.

    2002-01-01

    Radioactive species released from a waste repository migrate through engineered and natural barriers and eventually reach the biosphere. Once entered the biosphere, contaminants transport various exposure pathways and finally reach a human. In this study the full RES matrix explaining the key compartments in the biosphere and their interactions is introduced considering the characteristics of the Korean biosphere. Then the three exposure groups are identified based on the compartments of interest. The full exposure pathways and corresponding mathematical expression for mass transfer coefficients and etc are developed and applied to assess the dose conversion factors of nuclides for a specific exposure group. Dose conversion factors assessed in this study will be used for total system performance assessment of a potential Korean HLW repository

  6. Current status of preparing buffer/backfill block in HLW disposal abroad

    International Nuclear Information System (INIS)

    Yan Ming; Wang Xuewen; Zhang Huyuan

    2014-01-01

    There is an urgent need for China to commence the full-scale compaction test, resolving the preparation problem for buffer/backfill blocks when underground research laboratory project is planned for High Level Radioactive Waste (HLW) disposal. The foreign countries have some research about the preparation of buffer/backfill blocks in engineered barrier systems. The foreign research shows that installation of clay blocks with sector shape at waste pollution area is a feasible engineering method. Compacted clay blocks need to be cured in a cabinet with controlled temperature and humidity to avoid desiccation and surface powdering. A freeze mixing method, mixing powdered-ice and cooled bentonite, can be operated more easily and obtain more uniform hydration than the traditional mixing of water and bentonite. It is helpful to review and adsorb the foreign research results for the design of full-scale test of bentonite compaction. (authors)

  7. Preparation and evaporation of Hanford Waste treatment plant direct feed low activity waste effluent management facility simulant

    Energy Technology Data Exchange (ETDEWEB)

    Adamson, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Nash, C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Howe, A. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); McCabe, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2017-09-07

    The Hanford Waste Treatment and Immobilization Plant (WTP) Low Activity Waste (LAW) vitrification facility will generate an aqueous condensate recycle stream (LAW Melter Off-Gas Condensate, LMOGC) from the off-gas system. The baseline plan for disposition of this stream during full WTP operations is to send it to the WTP Pretreatment Facility, where it will be blended with LAW, concentrated by evaporation, and recycled to the LAW vitrification facility. However, during the Direct Feed LAW (DFLAW) scenario, planned disposition of this stream involves concentrating the condensate in a new evaporator at the Effluent Management Facility (EMF) and returning it to the LAW melter. The LMOGC stream will contain components, e.g. halides and sulfates, that are volatile at melter temperatures, have limited solubility in glass waste forms, and present a material corrosion concern. Because this stream will recycle within WTP, these components are expected to accumulate in the LMOGC stream, exacerbating their impact on the number of LAW glass containers that must be produced. Diverting the stream reduces the halides and sulfates in the glass and is a key objective of this program. In order to determine the disposition path, it is key to experimentally determine the fate of contaminants. To do this, testing is needed to account for the buffering chemistry of the components, determine the achievable evaporation end point, identify insoluble solids that form, determine the formation and distribution of key regulatoryimpacting constituents, and generate an aqueous stream that can be used in testing of the subsequent immobilization step. This overall program examines the potential treatment and immobilization of the LMOGC stream to enable alternative disposal. The objective of this task was to (1) prepare a simulant of the LAW Melter Off-gas Condensate expected during DFLAW operations, (2) demonstrate evaporation in order to predict the final composition of the effluents from the EMF

  8. Drop Calculations of HLW Canister and Pu Can-in-Canister

    International Nuclear Information System (INIS)

    Sreten Mastilovic

    2001-01-01

    The objective of this calculation is to determine the structural response of the standard high-level waste (HLW) canister and the canister containing the cans of immobilized plutonium (Pu) (''can-in-canister'' [CIC] throughout this document) subjected to drop DBEs (design basis events) during the handling operation. The evaluated DBE in the former case is 7-m (23-ft) vertical (flat-bottom) drop. In the latter case, two 2-ft (0.61-m) corner (oblique) drops are evaluated in addition to the 7-m vertical drop. These Pu CIC calculations are performed at three different temperatures: room temperature (RT) (20 C), T = 200 F = 93.3 C , and T = 400 F = 204 C ; in addition to these the calculation characterized by the highest maximum stress intensity is performed at T = 750 F = 399 C as well. The scope of the HLW canister calculation is limited to reporting the calculation results in terms of: stress intensity and effective plastic strain in the canister, directional residual strains at the canister outer surface, and change of canister dimensions. The scope of Pu CIC calculation is limited to reporting the calculation results in terms of stress intensity, and effective plastic strain in the canister. The information provided by the sketches from Reference 26 (Attachments 5.3,5.5,5.8, and 5.9) is that of the potential CIC design considered in this calculation, and all obtained results are valid for this design only. This calculation is associated with the Plutonium Immobilization Project and is performed by the Waste Package Design Section in accordance with Reference 24. It should be noted that the 9-m vertical drop DBE, included in Reference 24, is not included in the objective of this calculation since it did not become a waste acceptance requirement. AP-3.124, ''Calculations'', is used to perform the calculation and develop the document

  9. Assessment of Available Particle Size Data to Support an Analysis of the Waste Feed Delivery System Transfer System

    International Nuclear Information System (INIS)