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Sample records for highly corrosive gases

  1. ASSET, An Information System for Alloy Corrosion in High Temperature Gases

    International Nuclear Information System (INIS)

    R. C. John; A. D. Pelton; A. L. Young; W. T. Thompson; I. G. Wright

    2001-01-01

    A large database for corrosion data and a corrosion prediction information system for metals and alloys corroding in high-temperature gases have been created. Corrosion data for about 75 commercial alloys, 4600 corrosion data measurements, and six million exposure hours have been compiled into an information system, ASSET. ASSET allows prediction of sound metal thickness losses for metals and alloys corroding by several common corrosion mechanisms at high-temperatures as functions of gas composition, temperature, time, and alloy. This paper presents examples of predicted metal losses of alloys corroding in standard conditions for several corrosion mechanisms expected in high-temperature gases. ASSET also provides a comprehensive capability to analyze the thermochemical interactions between alloys, corrosion products and exposure conditions. Some of the uses of the data compilation and the corrosion prediction feature are illustrated for oxidizing, sulfidizing, sulfidizing/oxidizing , and carburizing conditions

  2. High temperature corrosion in gasifiers

    Directory of Open Access Journals (Sweden)

    Bakker Wate

    2004-01-01

    Full Text Available Several commercial scale coal gasification combined cycle power plants have been built and successfully operated during the last 5-10 years. Supporting research on materials of construction has been carried out for the last 20 years by EPRI and others. Emphasis was on metallic alloys for heat exchangers and other components in contact with hot corrosive gases at high temperatures. In this paper major high temperature corrosion mechanisms, materials performance in presently operating gasifiers and future research needs will be discussed.

  3. Trace water vapor determination in nitrogen and corrosive gases using infrared spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Espinoza, L.H.; Niemczyk, T.M. [Univ. of New Mexico, Albuquerque, NM (United States). Dept. of Chemistry; Stallard, B.R.; Garcia, M.J. [Sandia National Labs., Albuquerque, NM (United States)

    1997-06-01

    The generation of particles in gas handling systems as a result of corrosion is a major concern in the microelectronics industry. The corrosion can be caused by the presence of trace quantities of water in corrosive gases such as HCl or HBr. FTIR spectroscopy has been shown to be a method that can be made compatible with corrosive gases and is capable of detecting low ppb levels of water vapor. In this report, the application of FTIR spectroscopy combined with classical least squares multivariate calibration to detect trace H{sub 2}O in N{sub 2}, HCl and HBr is discussed. Chapter 2 discusses the gas handling system and instrumentation required to handle corrosive gases. A method of generating a background spectrum useful to the measurements discussed in this report, as well as in other application areas such as gas phase environmental monitoring, is discussed in Chapter 3. Experimental results obtained with the first system are presented in Chapter 4. Those results made it possible to optimize the design options for the construction of a dedicate system for low ppb water vapor determination. These designs options are discussed in Chapter 5. An FTIR prototype accessory was built. In addition, a commercially available evacuable FTIR system was obtained for evaluation. Test results obtained with both systems are discussed in Chapter 6. Experiments dealing with the interaction between H{sub 2}O-HCl and potential improvements to the detection system are discussed in Chapter 7.

  4. High temperature corrosion behaviour of a new Ni-30Fe-10Ar-Cr-alloy

    International Nuclear Information System (INIS)

    Kloewer, J.; Sauthoff, G.

    1997-01-01

    The high temperature corrosion behaviour of a new duplex nickel-base alloy containing about 30 mass% iron, 10 mass% aluminium and 8 mass% chromium was determined in both air and hot process gases containing methane/hydrogen, sulphur dioxide and hydrogen sulphide, respectively. It was found that the corrosion resistance against carburisation, sulphidation and oxidation was excellent due to the formation of a dense, protective alumina scale. The adherence of the alumina scale was increased by an addition of 0.1 mass% hafnium. The concentration of chromium was found to have a remarkable impact on the oxidation and high temperature corrosion resistance. Alloys without chromium showed increased corrosion rates in both air and sulphur-containing gas atmospheres due to the initial formation of nickel oxides. In sulphidising SO 2 -and H 2 S- containing gases at least 4 mass% chromium are required to stabilise the formation of alumina and to prevent the formation of nickel/sulphur compounds. (orig.)

  5. High-Temperature Corrosion Behavior of Alloy 617 in Helium Environment of Very High Temperature Gas Reactor

    International Nuclear Information System (INIS)

    Lee, Gyeong-Geun; Jung, Sujin; Kim, Daejong; Jeong, Yong-Whan; Kim, Dong-Jin

    2012-01-01

    Alloy 617 is a Ni-base superalloy and a candidate material for the intermediate heat exchanger (IHX) of a very high temperature gas reactor (VHTR) which is one of the next generation nuclear reactors under development. The high operating temperature of VHTR enables various applications such as mass production of hydrogen with high energy efficiency. Alloy 617 has good creep resistance and phase stability at high temperatures in an air environment. However, it was reported that the mechanical properties decreased at a high temperature in an impure helium environment. In this study, high-temperature corrosion tests were carried out at 850°C-950°C in a helium environment containing the impurity gases H_2, CO, and CH_4, in order to examine the corrosion behavior of Alloy 617. Until 250 h, Alloy 617 specimens showed a parabolic oxidation behavior at all temperatures. The activation energy for oxidation in helium environment was 154 kJ/mol. The SEM and EDS results elucidated a Cr-rich surface oxide layer, Al-rich internal oxides and depletion of grain boundary carbides. The thickness and depths of degraded layers also showed a parabolic relationship with time. A normal grain growth was observed in the Cr-rich surface oxide layer. When corrosion tests were conducted in a pure helium environment, the oxidation was suppressed drastically. It was elucidated that minor impurity gases in the helium would have detrimental effects on the high temperature corrosion behavior of Alloy 617 for the VHTR application.

  6. Corrosion Resistant Coatings for High Temperature Applications

    Energy Technology Data Exchange (ETDEWEB)

    Besman, T.M.; Cooley, K.M.; Haynes, J.A.; Lee, W.Y.; Vaubert, V.M.

    1998-12-01

    Efforts to increase efficiency of energy conversion devices have required their operation at ever higher temperatures. This will force the substitution of higher-temperature structural ceramics for lower temperature materials, largely metals. Yet, many of these ceramics will require protection from high temperature corrosion caused by combustion gases, atmospheric contaminants, or the operating medium. This paper discusses examples of the initial development of such coatings and materials for potential application in combustion, aluminum smelting, and other harsh environments.

  7. Solubility of gases in water at high temperature

    International Nuclear Information System (INIS)

    Crovetto, Rosa; Fernandez Prini, R.J.; Japas, M.L.

    1981-01-01

    In the primary circuits of the PWR, it is usual to find apolar gases such as the noble gases like, nitrogen, hydrogen (deuterium) and oxygen. These gases enter into the circuit partly due to failures in the fuel elements, accidental entries of air into the system and corrosion processes and radiolisis in the coolant media. For the operation of several auxiliary systems in the primary circuit, it is important to know the solubility of these gases in the flux of the circuit and the evaluation of physicochemical processes that take place. A cell has been built that allows to carry out determinations of solubility in the range of 350 deg C and 100 Mega Pascal. Three alternative experimental techniques have been developed to determine the solubility of the gases which are compared to each other. Measures of solubility of argon in H2O and D2O have been made in a wide range of temperatures. (V.B.) [es

  8. Corrosion of stainless steels in the condensate emitted from cooled exhaust gases

    International Nuclear Information System (INIS)

    Krol, S.

    2004-01-01

    The research of stainless steels 316L and 304L exposed to the water condensate forming in cooled exhausted gases and containing the aggressive sulfate and chloride ions was presented in this article. It was assumed, that after 200 days and nights of their exposition to the condensate significant losses of steel 316L created with speed of 1,6 mm/yearly were taking place. Such a tremendous speed of corrosion has come from a porous layer construction, containing beside magnetite and spinels also chlorides and sulfates. The presence of about 2% of molybdenum in steel due to the bonding of sulfur near the phase border with the metallic base reduced profoundly the corrosion effects; while the exposed at the same time and under the same conditions steel without molybdenum of type 304L was corroding with the speed of nearly 13 mm/yearly. (author)

  9. Correlation of the corrosion rates of steels in a straw fired boiler with the thermodynamically predicted trend of KOH(g) in the flue gases

    International Nuclear Information System (INIS)

    Blomberg, Tom

    2012-01-01

    The thermodynamic stability of KOH(g) in flue gases without sulfur and chlorine compounds was studied. Relatively good correlation of the thermodynamically predicted trend of KOH(g) in the flue gases and the literature data of the corrosion rates of different steels in a straw fired boiler was found. A discussion on a possible, physically reasonable mechanism is also presented. However, the causality of the found correlation requires further studies. Highlights: ► Corrosion rates in a straw boiler correlate with the predicted trend of KOH(g). ► KOH(g) impinging the surface may be an important factor in corrosion in straw fired boilers. ► The proposed mechanism may be relevant also to other biomass fuels that release potassium hydroxide during combustion.

  10. EUROCORR 2007 - The European corrosion congress - Progress by corrosion control. Book of Abstracts

    International Nuclear Information System (INIS)

    2007-01-01

    This book of abstracts contains lectures, workshops and posters which were held on the European Corrosion Congress 2007 in Freiburg (Germany). The main topics of the sessions and posters are: 1. Corrosion and scale inhibition; 2. Corrosion by hot gases and combustion products; 3. Nuclear corrosion; 4. Environment sensitive fracture; 5. Surface Science; 6. Physico-chemical methods of corrosion testing; 7. Marine corrosion; 8. Microbial corrosion; 9. Corrosion of steel in concrete; 10. Corrosion in oil and gas production; 11. Coatings; 12. Corrosion in the refinery industry; 13. Cathodic protection; 14. Automotive Corrosion; 15. Corrosion of polymer materials. The main topics of the workshops are: 1. High temperature corrosion in the chemical, refinery and petrochemical industries; 2. Bio-Tribocorrosion; 3. Stress corrosion cracking in nuclear power plants; 4. Corrosion monitoring in nuclear systems; 5. Cathodic protection for marine and offshore environments; 6. Self-healing properties of new surface treatments; 7. Bio-Tribocorrosion - Cost 533/Eureka-ENIWEP-Meeting; 8. Drinking water systems; 9. Heat exchangers for seawater cooling

  11. High temperature corrosion of superheater materials for power production through biomass

    Energy Technology Data Exchange (ETDEWEB)

    Gotthjaelp, K.; Broendsted, P. [Forskningscenter Risoe (Denmark); Jansen, P. [FORCE Institute (Denmark); Montgomery, M.; Nielsen, K.; Maahn, E. [Technical Univ. of Denmark, Corrosion and Surface Techn. Inst. of Manufacturing Engineering (Denmark)

    1996-08-01

    The aim of the present study has been to establish a fundamental knowledge of the corrosion mechanisms acting on materials for use in biomass fired power plants. The knowledge is created based on laboratory exposures of selected materials in well-defined corrosive gas environments. The experiments using this facility includes corrosion studies of two types of high temperature resistant steels, Sanvik 8LR30 (18Cr 10Ni Ti) and Sanicro 28 (27Cr 31Ni 4Mo), investigated at 600 deg. C in time intervals up to 300 hours. The influence of HCl (200 ppm) and of SO{sub 2} (300 ppm) on the corrosion progress has been investigated. In addition the corrosion behaviour of the same materials was investigated after having been exposed under a cover of ash in air in a furnace at temperatures of 525 deg. C, 600 deg. C, and 700 deg. C. The ashes utilised are from a straw fired power plant and a synthetic ash composed of potassium chloride (KCl) and potassium sulphate (K{sub 2}SO{sub 4}). Different analysis techniques to characterise the composition of the ash coatings have been investigated in order to judge the reliability and accuracy of the SEM-EDX method. The results are considered as an important step towards a better understanding of the high temperature corrosion under the conditions found in biomass fired power plants. One of the problems to solve in a suggested subsequent project is to combine the effect of the aggressive gases (SO{sub 2} and HCl) and the active ash coatings on high temperature corrosion of materials. (EG) 20 refs.

  12. A composition for protection the stylobate in high-rise construction from the harmful effects of car exhaust gases

    Science.gov (United States)

    Sokolova, Irina

    2018-03-01

    In large cities, high-rise buildings are usually located along highways with heavy traffic. The study was carried out with the aim of creating a material for protection the stylobate of a high-rise building from the harmful effects of car exhaust gases. A polymer-silicate composition based on schungite and schungisite components is proposed. The composition has the properties of a wall material resistant to the corrosive environment of car exhaust gases. The results of the composition studies are presented. The possibility of increase the durability of exterior slabs for stylobate walls of high-rise buildings is substantiated, provided the proposed material is applied.

  13. Center of Competence in High Temperature Corrosion, HTC. Report of activities during stage 3, 2000-10-01--2003-12-31

    Energy Technology Data Exchange (ETDEWEB)

    Johansson, Lars-Gunnar [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Inorganic Chemistry

    2004-09-01

    HTC, the Swedish High Temperature Corrosion Centre, is a Swedish national competence centre jointly financed by the Swedish National Energy Agency, Chalmers Univ. of Technology and twelve member companies. HTC research has the following objectives: Improved materials performance resulting in increased service life of installations leading to lower maintenance and repair costs. Improved process performance resulting in improved energy efficiency and decreased emissions to the environment To achieve this, HTC aims to establish new and fundamental knowledge on High-Temperature Corrosion. The following research themes are pursued: High temperature corrosion in combustion gases and under deposits; Interaction of corrosion and mechanical factors such as erosion and fatigue. Main achievements during stage 3: HTC is at the cutting edge of science in certain areas of high temperature corrosion research. e.g., on the effect of water vapor on the corrosion of FeCr alloys, on the oxidation of platinum aluminide coatings and on the kinetics of the reactions at the oxide-gas interface.

  14. Evaluation of High Temperature Corrosion Resistance of Finned Tubes Made of Austenitic Steel And Nickel Alloys

    Directory of Open Access Journals (Sweden)

    Turowska A.

    2016-06-01

    Full Text Available The purpose of the paper was to evaluate the resistance to high temperature corrosion of laser welded joints of finned tubes made of austenitic steel (304,304H and nickel alloys (Inconel 600, Inconel 625. The scope of the paper covered the performance of corrosion resistance tests in the atmosphere of simulated exhaust gases of the following chemical composition: 0.2% HCl, 0.08% SO2, 9.0% O2 and N2 in the temperature of 800°C for 1000 hours. One found out that both tubes made of austenitic steel and those made of nickel alloy displayed good resistance to corrosion and could be applied in the energy industry.

  15. High temperature corrosion of metals

    International Nuclear Information System (INIS)

    Quadakkers, W.J.; Schuster, H.; Ennis, P.J.

    1988-08-01

    This paper covers three main topics: 1. high temperature oxidation of metals and alloys, 2. corrosion in sulfur containing environments and 3. structural changes caused by corrosion. The following 21 subjects are discussed: Influence of implanted yttrium and lanthanum on the oxidation behaviour of beta-NiA1; influence of reactive elements on the adherence and protective properties of alumina scales; problems related to the application of very fine markers in studying the mechanism of thin scale formation; oxidation behaviour of chromia forming Co-Cr-Al alloys with or without reactive element additions; growth and properties of chromia-scales on high-temperature alloys; quantification of the depletion zone in high temperature alloys after oxidation in process gas; effects of HC1 and of N2 in the oxidation of Fe-20Cr; investigation under nuclear safety aspects of Zircaloy-4 oxidation kinetics at high temperatures in air; on the sulfide corrosion of metallic materials; high temperature sulfide corrosion of Mn, Nb and Nb-Si alloys; corrosion behaviour or NiCrAl-based alloys in air and air-SO2 gas mixtures; sulfidation of cobalt at high temperatures; preoxidation for sulfidation protection; fireside corrosion and application of additives in electric utility boilers; transport properties of scales with complex defect structures; observations of whiskers and pyramids during high temperature corrosion of iron in SO2; corrosion and creep of alloy 800H under simulated coal gasification conditions; microstructural changes of HK 40 cast alloy caused by exploitation in tubes in steam reformer installation; microstructural changes during exposure in corrosive environments and their effect on mechanical properties; coatings against carburization; mathematical modeling of carbon diffusion and carbide precipitation in Ni-Cr-based alloys. (MM)

  16. Resistance of various coatings to high temperature corrosion in HCl and SO{sub 2} containing environments

    Energy Technology Data Exchange (ETDEWEB)

    Cizner, Josef; Mlnarik, Jakub; Hruska, Jan [SVUM a.s., Prague (Czech Republic). Lab. of High Temperature Corrosion

    2010-07-01

    For high efficiency of the steam turbines it is necessary to produce steam of temperature at least 400 C, which in conjunction with specific composition of combustion gases causes fireside corrosion problems. The combustion gases contain aggressive compounds ike HCl and SO{sub 2} and some other elements which can form deposits on heat exchanging surfaces e.g. calcium, potassium salts etc. Using of high-alloy steels or nickel-based alloys is very costly and also these materials could have lower thermal conductivity. A cheaper solution is to produce a coating on low (medium)-alloy steel. Common heat-resistant steels show very short lifetime under these conditions. The solution is then to use the appropriate coatings. Some types of coatings can be applied even inside older boilers. In this work we tested many coatings composition (nickel-based, aluminium-based etc. As well as with different processing method - arc sprayed coating, weld deposits, HVOF, etc.) on 16Mo3 steel. In particular their high temperature corrosion behaviour in model atmosphere containing SO{sub 2} and HCl and also under deposit of fly ash was studied. (orig.)

  17. Materials corrosion and protection at high temperatures

    International Nuclear Information System (INIS)

    Balbaud, F.; Desgranges, Clara; Martinelli, Laure; Rouillard, Fabien; Duhamel, Cecile; Marchetti, Loic; Perrin, Stephane; Molins, Regine; Chevalier, S.; Heintz, O.; David, N.; Fiorani, J.M.; Vilasi, M.; Wouters, Y.; Galerie, A.; Mangelinck, D.; Viguier, B.; Monceau, D.; Soustelle, M.; Pijolat, M.; Favergeon, J.; Brancherie, D.; Moulin, G.; Dawi, K.; Wolski, K.; Barnier, V.; Rebillat, F.; Lavigne, O.; Brossard, J.M.; Ropital, F.; Mougin, J.

    2011-01-01

    This book was made from the lectures given in 2010 at the thematic school on 'materials corrosion and protection at high temperatures'. It gathers the contributions from scientists and engineers coming from various communities and presents a state-of-the-art of the scientific and technological developments concerning the behaviour of materials at high temperature, in aggressive environments and in various domains (aerospace, nuclear, energy valorization, and chemical industries). It supplies pedagogical tools to grasp high temperature corrosion thanks to the understanding of oxidation mechanisms. It proposes some protection solutions for materials and structures. Content: 1 - corrosion costs; macro-economical and metallurgical approach; 2 - basic concepts of thermo-chemistry; 3 - introduction to the Calphad (calculation of phase diagrams) method; 4 - use of the thermodynamic tool: application to pack-cementation; 5 - elements of crystallography and of real solids description; 6 - diffusion in solids; 7 - notions of mechanics inside crystals; 8 - high temperature corrosion: phenomena, models, simulations; 9 - pseudo-stationary regime in heterogeneous kinetics; 10 - nucleation, growth and kinetic models; 11 - test experiments in heterogeneous kinetics; 12 - mechanical aspects of metal/oxide systems; 13 - coupling phenomena in high temperature oxidation; 14 - other corrosion types; 15 - methods of oxidized surfaces analysis at micro- and nano-scales; 16 - use of SIMS in the study of high temperature corrosion of metals and alloys; 17 - oxidation of ceramics and of ceramic matrix composite materials; 18 - protective coatings against corrosion and oxidation; 19 - high temperature corrosion in the 4. generation of nuclear reactor systems; 20 - heat exchangers corrosion in municipal waste energy valorization facilities; 21 - high temperature corrosion in oil refining and petrochemistry; 22 - high temperature corrosion in new energies industry. (J.S.)

  18. Electromagnetic circulation pump for corrosive gases

    International Nuclear Information System (INIS)

    Noe, P.; Delafosse, D.; Deletre, G.

    1965-01-01

    In order to transport very corrosive products (fluorinated compounds) we have been led to develop a totally metallic circulation pump capable of operating at above room temperatures and with a molecular vacuum. We have aimed at maximum simplicity both in its conception and in its operation. The tests showed that the compression ratios produced, although not high are interesting (1.5 at a pressure of 100 torr) (see curve I). The flow-rate range is very wide: about one hundred ccs/atm/min. to 3000 ccs/atm/min. (see curves IV, V, VI). The desorption of this pump presents no difficulty if both the aspiration and the reject sides are pumped together. A hole of 2 mm diameter drilled in the piston makes it possible to desorb the space between the two segments. The price of this pump is not high: 1300 F, with the electrical cabinet. (authors) [fr

  19. Dew point measurements of flue gases in steam generators with brown coal combustion

    Energy Technology Data Exchange (ETDEWEB)

    Schinkel, W.

    1980-01-01

    This paper examines empirical data on sulfuric acid condensation and resulting internal corrosion in brown coal fired steam generators. Due to the high sulfur content in brown coal (0.5% to 5.0%) and relative short duration of the gases in the combustion chamber the concentrations of sulfur trioxide present in the flue gases can condense at the heat exchange surfaces of the steam generators. A number of diagrams show sulfuric acid dew point temperatures depending on brown coal sulfur content, the influence of combustion air supply on the dew point, and condensing speed and the rate of corrosion in relation to different heat exchange surface temperatures. The conclusion is made that a five-fold increase in corrosion can be caused by a 10 K higher flue gas dew point, a 5 K cooling of heating surfaces can also cause heavy corrosion at a certain dew point. Maximum corrosion results at 20 to 50 K differences between flue gas dew point and heat exchange surfaces. Optimum operation of steam generators with minimal internal corrosion requires the consideration of flue gas and heating surface temperatures as well as flue gas sulfur acid dew points. (10 refs.) (In German)

  20. Estimation of the dangers of corrosion of steel containers and pipes used for storage and transport of hydrogen and hydrogen-containing gases under high pressure. Abschaetzung der Korrosionsgefaehrdung von Behaeltern und Rohrleitungen aus Stahl fuer Speicherung und Transport von Wasserstoff und wasserstoffhaltigen Gasen unter hohen Druecken

    Energy Technology Data Exchange (ETDEWEB)

    Poepperling, R; Schwenk, W; Venkateswarlu, J

    1982-01-01

    In the field of energy transportation, questions are increasingly being asked about possible corrosion damage through cold pressurized water. This concerns both pure hydrogen and hydrogen-containing gas mixtures, e.g. synthesis gas. For the estimation of probability of corrosion, data extracted from the literature concerning known cases of damage and the degree of influence on corrosion classed according to gas, material and operational parameters was evaluated. Damage from hydrogen can occur with dry and moist gases. It is mainly caused by low frequency pressure variations under high load and by the presence of geometric unevenness (high Kerb factor) on the inner side of the pipe. In order to avoid damage practical experience has shown that the safety coefficient for existing piping should be over 2 and preferably over 3. A significant reduction in corrosion probability can be achieved by inhibitors, whereby 0.1 Vol% O/sub 2/ additive has been shown to be most effective. The question of counter-effects of the remaining gas components remains open.

  1. Corrosion-Resistant High-Entropy Alloys: A Review

    Directory of Open Access Journals (Sweden)

    Yunzhu Shi

    2017-02-01

    Full Text Available Corrosion destroys more than three percent of the world’s gross domestic product. Therefore, the design of highly corrosion-resistant materials is urgently needed. By breaking the classical alloy-design philosophy, high-entropy alloys (HEAs possess unique microstructures, which are solid solutions with random arrangements of multiple elements. The particular locally-disordered chemical environment is expected to lead to unique corrosion-resistant properties. In this review, the studies of the corrosion-resistant HEAs during the last decade are summarized. The corrosion-resistant properties of HEAs in various aqueous environments and the corrosion behavior of HEA coatings are presented. The effects of environments, alloying elements, and processing methods on the corrosion resistance are analyzed in detail. Furthermore, the possible directions of future work regarding the corrosion behavior of HEAs are suggested.

  2. Corrosion by cooling gases in nuclear reactors

    International Nuclear Information System (INIS)

    Darras, R.

    1960-01-01

    This article begins with a review of the various materials which can be used and the cooling gases in which they may be heated, emphasis being placed on the importance of reaching temperatures as high as possible. This is followed by a few general remarks on the dry oxidation of metals and alloys, particularly with regard to diffusion phenomena and their various possible mechanisms, and also the methods of investigation employed. Finally, the behaviour of the chief nuclear materials heated in the various gases is studied successively. Materials used for fuel (metallic uranium, uranium oxide, carbides and silicides), canning materials (magnesium, aluminium, zirconium, beryllium, stainless and refractory steels), structural materials (ordinary or slightly alloyed steels), and finally moderators (graphite, beryllium oxide) are deal with in this way. This account is backed up both by the results obtained at the CEA and by work published outside or abroad up to the present day. In conclusion, every effort has been made to direct future research on the basis of the foregoing. Reprint of a paper published in Industries Atomiques - no. 9/10, 1959, p. 3-23 [fr

  3. High temperature oxidation and corrosion behavior of Ni-base superalloy in He environment

    International Nuclear Information System (INIS)

    Lee, Gyoeng Geun; Park, Ji Yeon; Jung, Su jin

    2010-11-01

    Ni-base superalloy is considered as a IHX (Intermediate Heat Exchanger) material for VHTR (Very High Temperature Gas-Cooled Reactor). The helium environment in VHTR contains small amounts of impure gases, which cause oxidation, carburization, and decarburization. In this report, we conducted the literature survey about the high temperature behavior of Ni-base superalloys in air and He environments. The basic information of Ni-base superalloy and the basic metal-oxidation theory were briefly stated. The He effect on the corrosion of Ni-base superalloy was also summarized. This works would provide a brief suggestion for the next research topic for the application of Ni-base superalloy to VHTR

  4. Applications of electricity and corrosion. Precautions for use of metals and stainless and refractory alloys

    International Nuclear Information System (INIS)

    Gras, J.M.

    1993-09-01

    The development of applications of electricity poses highly diversified problems with materials where the resistance to corrosion prevails. Corrosion occurs under various conditions, which sometimes look harmless, and it covers diverse phenomenons linked to the nature of materials and to the physical and chemical context. However, in spite of the diversity of the processes used (electrical boilers, mechanical steam compression, heat pumps, Joule effect,) the knowledge required to approach the corrosion problems corresponds to a limited number of generic situations with regard not only to the phenomenons proper (general corrosion of copper, pitting and stress corrosion cracking of stainless steels, refractory alloys oxidation,) but also to chemical conditions which favour the corrosion (natural waters, acidic condensates, hot gases). This report is a short guide to anti-corrosion. With the aid of questions asked during the past few years, it aims to provide engineers in charge of the development of applications of electricity with a few recommendations upon the precautions for use of metallic materials. We analyze in turn the problems met with wet air and drying mists, chloride-containing neutral waters, alkaline waters and caustic media, acidic waters and concentrated acids, and, last, hot gases. We lay stress upon the behaviour of materials deemed to withstand corrosion under aqueous conditions (stainless steels and alloys, copper,titanium) and corrosion at high temperatures (refractory alloys). (author). 11 figs., 43 refs., 11 tabs

  5. Analytical methods for toxic gases from thermal degradation of polymers

    Science.gov (United States)

    Hsu, M.-T. S.

    1977-01-01

    Toxic gases evolved from the thermal oxidative degradation of synthetic or natural polymers in small laboratory chambers or in large scale fire tests are measured by several different analytical methods. Gas detector tubes are used for fast on-site detection of suspect toxic gases. The infrared spectroscopic method is an excellent qualitative and quantitative analysis for some toxic gases. Permanent gases such as carbon monoxide, carbon dioxide, methane and ethylene, can be quantitatively determined by gas chromatography. Highly toxic and corrosive gases such as nitrogen oxides, hydrogen cyanide, hydrogen fluoride, hydrogen chloride and sulfur dioxide should be passed into a scrubbing solution for subsequent analysis by either specific ion electrodes or spectrophotometric methods. Low-concentration toxic organic vapors can be concentrated in a cold trap and then analyzed by gas chromatography and mass spectrometry. The limitations of different methods are discussed.

  6. Internal corrosion control of northern pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Papavinasam, S.

    2005-02-01

    The general causes of internal corrosion in pipelines were discussed along with the methods to control them. Efficient methods are needed to determine chemical efficiency for mitigating internal corrosion in transmission pipelines, particularly those used in environmentally sensitive regions in the Arctic where harsh environmental conditions prevail. According to the Office of Pipeline Safety, 15 per cent of pipeline failures in the United States from 1994 to 2000 were caused by internal corrosion. Since pipelines in the United States are slightly older than Canadian pipelines, internal corrosion is a significant issue from a Canadian perspective. There are 306,618 km of energy-related pipelines in western Canada. Between April 2001 and March 2002 there were 808 failures, of which 425 failures resulted from internal corrosion. The approach to control internal corrosion comprises of dehydrating the gases at production facilities; controlling the quality of corrosive gases such as carbon dioxide and hydrogen sulphide; and, using internal coatings. The approaches to control internal corrosion are appropriate, when supplemented by adequate integrity management program to ensure that corrosive liquids do not collect, over the operational lifetime of the pipelines, at localized areas. It was suggested that modeling of pipeline operations may need improvement. This paper described the causes, prediction and control of internal pitting corrosion. It was concluded that carbon steel equipment can continue to be used reliably and safely as pipeline materials for northern pipelines if the causes that lead to internal corrosion are scientifically and accurately predicted, and if corrosion inhibitors are properly evaluated and applied. 5 figs.

  7. Corrosion of Ceramic Materials

    Science.gov (United States)

    Opila, Elizabeth J.; Jacobson, Nathan S.

    1999-01-01

    Non-oxide ceramics are promising materials for a range of high temperature applications. Selected current and future applications are listed. In all such applications, the ceramics are exposed to high temperature gases. Therefore it is critical to understand the response of these materials to their environment. The variables to be considered here include both the type of ceramic and the environment to which it is exposed. Non-oxide ceramics include borides, nitrides, and carbides. Most high temperature corrosion environments contain oxygen and hence the emphasis of this chapter will be on oxidation processes.

  8. The evolution of carbon-14 and tritium containing gases in a radioactive waste repository

    International Nuclear Information System (INIS)

    Jefferies, N.L.

    1990-04-01

    The principal processes which well lead to the formation of gases in a repository containing low- and intermediate-level radioactive waste have been identified as corrosion, microbiological activity and radiolysis. The largest contribution to gas production is from hydrogen, generated from anaerobic corrosion of metallic components of the waste. Substitution of the active isotopes carbon-14 and hydrogen-3 (tritium) into the bulk gases, H 2 CO 2 and CH 4 may result in a radiological hazard to man. The purpose of this paper is to assess the mechanisms by which C-14 and tritium in solid low- and intermediate-level wastes are partitioned into gases reduced by corrosion and microbial processes. (author)

  9. Superheater fireside corrosion mechanisms in MSWI plants: Lab-scale study and on-site results

    Energy Technology Data Exchange (ETDEWEB)

    Brossard, J.M.; Chaucherie, X.; Nicol, F. [Veolia Environnement R and D, Zone Portuaire de Limay, 291 Avenue Dreyfous Ducas, Limay 78520 (France); Diop, I. [Veolia Environnement R and D, Zone Portuaire de Limay, 291 Avenue Dreyfous Ducas, Limay 78520 (France); Institut Jean Lamour, departement Chimie et physique des solides et des surfaces, UMR 7198 CNRS - Universite Henri Poincare Nancy 1, Vandoeuvre-Les-Nancy (France); Rapin, C.; Vilasi, M. [Institut Jean Lamour, departement Chimie et physique des solides et des surfaces, UMR 7198 CNRS - Universite Henri Poincare Nancy 1, Vandoeuvre-Les-Nancy (France)

    2011-06-15

    Combustion of municipal waste generates highly corrosive gases (HCl, SO{sub 2}, NaCl, KCl, and heavy metals chlorides) and ashes containing alkaline chlorides and sulfates. Currently, corrosion phenomena are particularly observed on superheater's tubes. Corrosion rates depend mainly on installation design, operating conditions i.e., gas and steam temperature and velocity of the flue gas containing ashes. This paper presents the results obtained using an innovative laboratory-scale corrosion unit, which simulates MSWI (Municipal Solid Waste Incineration) boilers conditions characterized by a temperature gradient at the metal tube in the presence of corrosive gases and ashes. The presented corrosion tests were realized on carbon steel at fixed metal temperature (400 C). The influence of the flue gas temperature, synthetic ashes composition, and flue gas flow pattern were investigated. After corrosion test, cross sections of tube samples were characterized to evaluate thickness loss and estimate corrosion rate while the elements present in corrosion layers were analyzed. Corrosion tests were carried out twice in order to validate the accuracy and reproducibility of results. First results highlight the key role of molten phase related to the ash composition and flue gas temperature as well as the deposit morphology, related to the flue gas flow pattern, on the mechanisms and corrosion rates. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  10. Assessing corrosion in oil refining and petrochemical processing

    Directory of Open Access Journals (Sweden)

    Randy C. John

    2004-03-01

    Full Text Available This paper summarizes the development of an information system used to manage corrosion of metals and alloys by high temperature gases found in many different oil refining, petrochemical, power generation, and chemical processes. The database currently represents about 7.9 million h of exposure time for about 5,500 tests with 89 commercial alloys for a temperature range of 200 - 1,200°C. The system manages corrosion data from well-defined exposures and determines corrosion product stabilities. New models used in the analysis of thermochemical data for the Fe-Ni-Cr-Co-C-O-S-N-H system are being compiled. All known phases based upon combinations of the elements have been analyzed to allow complete assessments of corrosion product stabilities. Use of these data allows prediction of stable corrosion products and hence identification of the possible dominant corrosion mechanisms. The system has the potential to be used in corrosion research, alloy development, failure analysis, lifetime prediction, and process operations evaluations. The corrosion mechanisms emphasized are oxidation, sulfidation, sulfidation/oxidation, and carburization.

  11. Corrosion-resistant coating development

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Kupp, D.M.; Martin, R.L. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  12. Radiation corrosion in aluminum alloy bellows

    International Nuclear Information System (INIS)

    Konno, Osamu

    1987-01-01

    Testing was carried out in which materials for vacuum devices (Al, Ti, Cu, SUS) are exposed to electron beams (50 MeV, average current 80 μA) to determine the changes in the quantity, partial pressure and composition of the gases released from the materials. The test appratus used are made of Al alloys alone. During the test, vacuum leak is found in the Al alloy bellows used in the drive device. The leak is found to result from corrosion caused by water. The surface structure is analyzed by SEM, EPMA, ESCA and IMA. It is confirmed that the Al alloy used as material for the bellows if highly resistant to corrosion. It is concluded that it is necessary to use high purity cooling water to prevent the cooling water from causing corrosion. It has been reported that high purity aluminum is very high in resistance to corrosion. Based on these measurements and considerations, it is suggested that when aluminum is to be used as material for vacuum devices in an accelerator, it is required to provide protection film on its surface to prevent corrosion or to use cooling water pipes cladded with pure aluminum and an aluminum alloy. In addition, the temperature of the cooling water should be set after adequately considering the environmental conditions in the room. (Nogami, K.)

  13. Corrosion of High Chromium Ferritic/Martensitic Steels in High Temperature Water. a Literature Review

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez, P.; Lapena, J.; Blazquez, F. [Ciemat, Madrid (Spain)

    2000-07-01

    Available literature concerning corrosion of high-chromium ferritic/martensitic steels in high temperature water has been reviewed. The subjects considered are general corrosion, effect of irradiation on corrosion, stress corrosion cracking (SCC) and irradiation-assisted stress corrosion cracking (IASCC). In addition some investigations about radiation induced segregation (RIS) are shown in order to know the compositional changes at grain boundaries of these alloys and their influence on corrosion properties. The data on general corrosion indicate moderate corrosion rates in high temperature water up to 350 degree centigree. Considerably larger corrosion rates were observed under neutron irradiation. The works concerning to the behaviour of these alloys to stress corrosion cracking seem to conclude that in these materials is necessary to optimize the temper temperature and to carry out the post-weld heat treatments properly in order to avoid stress corrosion cracking. (Author) 40 refs.

  14. Corrosion of High Chromium Ferritic/Martensitic Steels in High Temperature Water. a Literature Review

    International Nuclear Information System (INIS)

    Fernandez, P.; Lapena, J.; Blazquez, F.

    2000-01-01

    Available literature concerning corrosion of high-chromium ferritic/martensitic steels in high temperature water has been reviewed. The subjects considered are general corrosion, effect of irradiation on corrosion, stress corrosion cracking (SCC) and irradiation-assisted stress corrosion cracking (IASCC). In addition some investigations about radiation induced segregation (RIS) are shown in order to know the compositional changes at grain boundaries of these alloys and their influence on corrosion properties. The data on general corrosion indicate moderate corrosion rates in high temperature water up to 350 degree centigrade. Considerably larger corrosion rates were observed under neutron irradiation. The works concerning to the behaviour of these alloys to stress corrosion cracking seem to conclude that in these materials is necessary to optimize the temper temperature and to carry out the post-weld heat treatments properly in order to avoid stress corrosion cracking. (Author) 40 refs

  15. Aspects of high temperature corrosion of boiler tubes

    Energy Technology Data Exchange (ETDEWEB)

    Spiegel, M.; Bendick, W. [Salzgitter-Mannesmann-Forschung GmbH, Duisburg (Germany)

    2008-07-01

    The development of new boiler steels for power generation has to consider significant creep strength as well as oxidation and corrosion resistance. High temperature corrosion of boiler materials concerns steam oxidation as well as fireside corrosion of parts, in contact with the flue gas. It will be shown that depending on the quality of the fuel, especially chlorine and sulphur are responsible for most of the fireside corrosion problems. Corrosion mechanisms will be presented for flue gas induced corrosion (HCl) and deposit induced corrosion (chlorides and sulfates). Especially for the 700 C technology, deposit induced corrosion issues have to be considered and the mechanisms of corrosion by molten sulfates 'Hot Corrosion' will be explained. Finally, an overview will be given on the selection of suitable materials in order to minimise corrosion relates failures. (orig.)

  16. High Temperature Corrosion on Biodust Firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi

    The high content of alkali metals and chlorine in biomass gives rise to fouling/slagging and corrosion of heat exchange components, such as superheaters, in biomass fired power plants. Increasing the lifetime of these components, and in addition, preventing unwarranted plant shutdowns due...... to their failure, requires understanding of the complex corrosion mechanisms, as well as development of materials that are resistant to corrosion under biomass firing conditions, thereby motivating the current work. To understand the mechanisms of corrosion attack, comprehensive analysis of corrosion products...... by the combined use of complementary information from microscopy, energy dispersive X-ray spectroscopy and various X-ray diffraction characterization techniques. In light of the wide variation in operating conditions in biomass fired power plants, systematic and well-controlled, but realistic laboratory scale...

  17. High Temperature Corrosion in Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Henriksen, Niels; Montgomery, Melanie; Hede Larsen, Ole

    2002-01-01

    condense on superheater components. This gives rise to specific corrosion problems not previously encountered in coal-fired power plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. To avoid such high corrosion rates, woodchip...... has also been utilised as a fuel. Combustion of woodchip results in a smaller amount of ash, and potassium and chlorine are present in lesser amounts. However, significant corrosion rates were still seen. A case study of a woodchip fired boiler is described. The corrosion mechanisms in both straw-fired...... and woodchip fired boilers are discussed....

  18. Corrosion and hydriding behaviour of some Zr 2.5 wt% Nb alloys in water, steam and various gases at high temperature

    Energy Technology Data Exchange (ETDEWEB)

    Dalgaard, S. B.

    1962-05-15

    Fuel sheaths and pressure tubes in Canadian power reactors are at present made from Zircaloy-2. Mechanical properties of a suitably heat treated Zr 2.5 wt% Nb alloy are superior to those of Zircaloy-2, but any new alloy must have resistance to corrosion and hydriding by the coolant and by the gas that insulates the pressure tube from the cold moderator. Exposed to water at temperatures up to 325{sup o}C, the Zr 2.5 wt% Nb alloy has corrosion resistance acceptable for power reactors. Resistance to air and carbon dioxide is less favourable. Addition of tin, or iron and chromium, to the base alloy have little effect on the corrosion resistance, but the addition of copper reduces corrosion in water and steam to some extent and in air and carbon dioxide to a greater extent. Studies of the effect of heat treatment suggest that the amount of niobium in a solid-solution controls the rate of oxidation and hydriding and that concentration, size and distribution of second phase is of little importance. Initial results obtained in NRX indicate that a thermal flux of 3-7 x 10{sup 13} n/cm{sup 2}/sec has little or no effect on oxidation and hydriding in high temperature water. (author)

  19. Fate of Gases generated from Nuclear Wastes

    Energy Technology Data Exchange (ETDEWEB)

    Srinivasulu, M.; Francis, A. J. [Pohang Univ. of Science and Technology, Pohang (Korea, Republic of); Francis, A. J. [Brookhaven National Laboratory, New York (United States)

    2013-05-15

    The backfill materials such as cement, bentonite or crushed rock are used as engineered barriers against groundwater infiltration and radionuclide transport. Gas generation from radioactive wastes is attributed to radiolysis, corrosion of metals, and degradation of organic materials. Corrosion of steel drums and biodegradation of organic materials in L/ILW can generate gas which causes pressure build up and has the potential to compromise the integrity of waste containers and release the radionuclides and other contaminants into the environment. Performance assessment therefore requires a detailed understanding of the source and fate of gas generation and transport within the disposal system. Here we review the sources and fate of various type of gases generated from nuclear wastes and repositories. Studies on modeling of the fate and transport of repository gases primarily deal with hydrogen and CO{sub 2}. Although hydrogen and carbon dioxide are the major gases of concern, microbial transformations of these gases in the subterranean environments could be significant. Metabolism of hydrogen along with the carbon dioxide results in the formation of methane, low molecular weight organic compounds and cell biomass and thus could affect the total inventory in a repository environment. Modeling studies should take into consideration of both the gas generation and consumption processes over the long-term.

  20. Intergranular corrosion of 13Cr and 17Cr martensitic stainless steels in accelerated corrosive solution and high-temperature, high-purity water

    International Nuclear Information System (INIS)

    Ozaki, Toshinori; Ishikawa, Yuichi

    1988-01-01

    Intergranular corrosion behavior of 13Cr and 17Cr martensitic stainless steels was studied by electrochemical and immersing corrosion tests. Effects of the mEtallurgical and environmental conditions on the intergranular corrosion of various tempered steels were examined by the following tests and discussed. (a) Anodic polarization measurement and electrolytical etching test in 0.5 kmol/m 3 H 2 SO 4 solution at 293 K. (b) Immersion corrosion test in 0.88 kmol/m 3 HNO 3 solution at 293 K. (c) Long-time immersion test for specimens with a crevice in a high purity water at 473 K∼561 K. It was found from the anodic polarization curves in 0.5 kmol/m 3 H 2 SO 4 solution-at 293 K that the steels tempered at 773∼873 K had susceptibility to intergranular corrosion in the potential region indicating a second current maximum (around-0.1 V. vs. SCE). But the steel became passive in the more noble potential region than the second current peak potential, while in the less noble potential region general corrosion occurred independent of its microstructure. The intergranular corrosion occurred due to the localized dissolution along the pre-austenitic grain boundary and the martensitic lath boundary. It could be explained by the same dissolution model of the chromium depleted zone as proposed for the intergranular corrosion of austenitic and ferritic stainless steels. The intergranular corrosion occurred entirely at the free surface in 0.88 kmol/m 3 HNO 3 solution, while in the high temperature and high purity water only the entrance of the crevice corroded. It was also suggested that this intergranular corrosion might serve as the initiation site for stress corrosion cracking of the martensitic stainless steel. (author)

  1. High-resolution spectroscopy of gases for industrial applications

    DEFF Research Database (Denmark)

    Fateev, Alexander; Clausen, Sønnik

    High-resolution spectroscopy of gases is a powerful technique which has various fundamental and practical applications: in situ simultaneous measurements of gas temperature and gas composition, radiative transfer modeling, validation of existing and developing of new databases and etc. Existing...... databases (e.g. HITRAN, HITEMP or CDSD) can normally be used for absorption spectra calculations at limited temperature/pressure ranges. Therefore experimental measurements of absorption/transmission spectra gases (e.g. CO2, H2O or SO2) at high-resolution and elevated temperatures are essential both...... for analysis of complex experimental data and further development of the databases. High-temperature gas cell facilities available at DTU Chemical Engineering are presented and described. The gas cells and high-resolution spectrometers allow us to perform high-quality reference measurements of gases relevant...

  2. Corrosion resistance of high-performance materials titanium, tantalum, zirconium

    CERN Document Server

    2012-01-01

    Corrosion resistance is the property of a material to resist corrosion attack in a particular aggressive environment. Although titanium, tantalum and zirconium are not noble metals, they are the best choice whenever high corrosion resistance is required. The exceptionally good corrosion resistance of these high–performance metals and their alloys results from the formation of a very stable, dense, highly adherent, and self–healing protective oxide film on the metal surface. This naturally occurring oxide layer prevents chemical attack of the underlying metal surface. This behavior also means, however, that high corrosion resistance can be expected only under neutral or oxidizing conditions. Under reducing conditions, a lower resistance must be reckoned with. Only very few inorganic and organic substances are able to attack titanium, tantalum or zirconium at ambient temperature. As the extraordinary corrosion resistance is coupled with an excellent formability and weldability these materials are very valua...

  3. The corrosion behavior of hafnium in high-temperature-water environments

    Energy Technology Data Exchange (ETDEWEB)

    Rishel, D.M.; Smee, J.D.; Kammenzind, B.F.

    1999-10-01

    The high-temperature-water corrosion performance of hafnium is evaluated. Corrosion kinetic data are used to develop correlations that are a function of time and temperature. The evaluation is based on corrosion tests conducted in out-of-pile autoclaves and in out-of-flux locations of the Advanced Test Reactor (ATR) at temperatures ranging from 288 to 360 C. Similar to the corrosion behavior of unalloyed zirconium, the high-temperature-water corrosion response of hafnium exhibits three corrosion regimes: pretransition, posttransition, and spalling. In the pretransition regime, cubic corrosion kinetics are exhibited, whereas in the posttransition regime, linear corrosion kinetics are exhibited. Because of the scatter in the spalling regime data, it is not reasonable to use a best fit of the data to describe spalling regime corrosion. Data also show that neutron irradiation does not alter the corrosion performance of hafnium. Finally, the data illustrate that the corrosion rate of hafnium is significantly less than that of Zircaloy-2 and Zircaloy-4.

  4. Corrosion Performance of Inconel 625 in High Sulphate Content

    Science.gov (United States)

    Ismail, Azzura

    2016-05-01

    Inconel 625 (UNS N06625) is a type of nickel-chromium-molybdenum alloy with excellent corrosion resistance in a wide range of corrosive media, being especially resistant to pitting and crevice corrosion. However, in aggressive environment, Inconel 625 will suffer corrosion attack like other metals. This research compared the corrosion performance of Inconel 625 when exposed to higher sulphate content compared to real seawater. The results reveal that Inconel 625 is excellent in resist the corrosion attack in seawater. However, at increasing temperature, the corrosion resistance of this metal decrease. The performance is same in seawater with high sulphate content at increasing temperature. It can be concluded that sulphate promote perforation on Inconel 625 and become aggressive agents that accelerate the corrosion attack.

  5. Failure analysis of high strength pipeline with single and multiple corrosions

    International Nuclear Information System (INIS)

    Chen, Yanfei; Zhang, Hong; Zhang, Juan; Li, Xin; Zhou, Jing

    2015-01-01

    Highlights: • We study failure of high strength pipelines with single corrosion. • We give regression equations for failure pressure prediction. • We propose assessment procedure for pipelines with multiple corrosions. - Abstract: Corrosion will compromise safety operation of oil and gas pipelines, accurate determination of failure pressure finds importance in residual strength assessment and corrosion allowance design of onshore and offshore pipelines. This paper investigates failure pressure of high strength pipeline with single and multiple corrosions using nonlinear finite element analysis. On the basis of developed regression equations for failure pressure prediction of high strength pipeline with single corrosion, the paper proposes an assessment procedure for predicting failure pressure of high strength pipeline with multiple corrosions. Furthermore, failure pressures predicted by proposed solutions are compared with experimental results and various assessment methods available in literature, where accuracy and versatility are demonstrated

  6. Corrosion Inhibition of High Speed Steel by Biopolymer HPMC Derivatives

    Directory of Open Access Journals (Sweden)

    Shih-Chen Shi

    2016-07-01

    Full Text Available The corrosion inhibition characteristics of the derivatives of biopolymer hydroxypropyl methylcellulose (HPMC, hydroxypropyl methylcellulose phthalate (HPMCP, and hydroxypropyl methylcellulose acetate succinate (HPMCAS film are investigated. Based on electrochemical impedance spectroscopic measurements and potentiodynamic polarization, the corrosion inhibition performance of high speed steel coated with HPMC derivatives is evaluated. The Nyquist plot and Tafel polarization demonstrate promising anti-corrosion performance of HPMC and HPMCP. With increasing film thickness, both materials reveal improvement in corrosion inhibition. Moreover, because of a hydrophobic surface and lower moisture content, HPMCP shows better anti-corrosion performance than HPMCAS. The study is of certain importance for designing green corrosion inhibitors of high speed steel surfaces by the use of biopolymer derivatives.

  7. Corrosion monitoring using high-frequency guided ultrasonic waves

    Science.gov (United States)

    Fromme, Paul

    2014-02-01

    Corrosion develops due to adverse environmental conditions during the life cycle of a range of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the structural integrity. The nondestructive detection and monitoring of corrosion damage in difficult to access areas can be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic transducers with single sided access to the structure, guided wave modes were generated that penetrate through the complete thickness of the structure. The wave propagation and interference of the different guided wave modes depends on the thickness of the structure. Laboratory experiments were conducted and the wall thickness reduced by consecutive milling of the steel structure. Further measurements were conducted using accelerated corrosion in a salt water bath and the damage severity monitored. From the measured signal change due to the wave mode interference the wall thickness reduction was monitored. The high frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

  8. Fundamental corrosion characterization of high-strength titanium alloys

    International Nuclear Information System (INIS)

    Schutz, R.W.; Grauman, J.S.

    1984-01-01

    Many commercially available and several developmental high-strength titanium alloys were evaluated for application in chloride-containing environments with respect to general, crevice, and stress corrosion resistance. Studies in boiling reducing and oxidizing acid chloride media permitted identification of certain high-strength titanium alloys, containing ≥4 weight % molybdenum, which are significantly more resistant than unalloyed titanium with respect to general and crevice attack. Data regression analysis suggests that molybdenum and vanadium impart a significant positive effect on alloy corrosion resistance under reducing acid chloride conditions, whereas aluminum is detrimental. Little effect of metallurgical condition (that is, annealed versus aged) on corrosion behavior of the higher molybdenum-containing alloys was noted. No obvious susceptibility to chloride and sulfide stress corrosion cracking (SCC) was detected utilizing U-bend specimens at 177 0 C

  9. Migration of gases around a cell containing high-activity vitrified wastes during the operational phase

    International Nuclear Information System (INIS)

    Hoch, A.; Wendling, J.

    2010-01-01

    Document available in extended abstract form only. Andra is studying the Callovo-Oxfordian mud-stones, located at a depth of approximately 500 m beneath the borders of the Meuse and the Haute-Marne Departements, in order to assess the feasibility of constructing a repository for radioactive waste in this low-permeability geological formation. Several categories of waste are being considered for disposal in the geological repository. Of these, the high-activity, long-lived vitrified wastes (known as 'Waste C') are strongly exothermic and will be stored in cells that are about 40 m long, with a single access aperture from an access gallery. The cell wall will be supported by a steel lining. During the reversible operational phase (lasting at least 100 years), and as long as the access galleries are ventilated, the corrosion of the steel lining by oxygen in air will be important. It is necessary to determine the thickness of the lining corroded during this phase in order to be able to design the lining with an appropriate initial thickness to maintain integrity. In addition, at the end of the cell farthest from the ventilated access gallery, it is possible that the oxygen concentration will be so low that corrosion occurs under reducing (anaerobic) conditions. This chemical reaction produces hydrogen gas, which will migrate towards the access gallery. To maintain operational safety, it is necessary to define the hydrogen concentration within the cell and within the access gallery in order to evaluate the fire and/or explosion hazards (the hydrogen-oxygen mixture is highly flammable and/or explosive at certain concentrations). The objectives of this study were to estimate for the reversible operational phase (i.e. for 100 years): - The thickness of the steel lining required to ensure mechanical integrity. - Transfer rates (advection and / or diffusion) and gas concentrations (oxygen, hydrogen and water vapour) at all points in the annular void between the

  10. Corrosion of Ferritic-Martensitic steels in high temperature water: A literature Review

    International Nuclear Information System (INIS)

    Fernandez, P.; Lapena, J.; Blazquez, F.

    2001-01-01

    Available literature concerning corrosion of high-chromium ferritic/martensitic steel in high temperature water as reviewed. The subjects considered are general corrosion, effect of irradiation on corrosion, environmentally assisted cracking (EAC) including stress corrosion cracking (SCC), corrosion fatigue and irradiation-assisted stress corrosion cracking (IASCC). In addition some investigations about radiation induced segregation (RIS). Are shown in order to know the compositional changes at grain boundaries of these alloys and their influence on corrosion properties. (Author)

  11. High temperature corrosion during biomass firing: improved understanding by depth resolved characterisation of corrosion products

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2015-01-01

    changes within the near surface region (covering both the deposit and the steel surface). Such cross-section analysis was further complemented by plan view investigations (additionally involving X-ray diffraction) combined with removal of the corrosion products. Improved insights into the nature......The high temperature corrosion of an austenitic stainless steel (TP 347H FG), widely utilised as a superheater tube material in Danish power stations, was investigated to verify the corrosion mechanisms related to biomass firing. KCl coated samples were exposed isothermally to 560 degrees C...... of the corrosion products as a function of distance from the deposit surface were revealed through this comprehensive characterisation. Corrosion attack during simulated straw-firing conditions was observed to occur through both active oxidation and sulphidation mechanisms....

  12. Corrosion monitoring using high-frequency guided waves

    Science.gov (United States)

    Fromme, P.

    2016-04-01

    Corrosion can develop due to adverse environmental conditions during the life cycle of a range of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Generalized corrosion leading to wall thickness loss can cause the reduction of the strength and thus degradation of the structural integrity. The monitoring of corrosion damage in difficult to access areas can be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic wedge transducers with single sided access to the structure, guided wave modes were selectively generated that penetrate through the complete thickness of the structure. The wave propagation and interference of the different guided wave modes depends on the thickness of the structure. Laboratory experiments were conducted for wall thickness reduction due to milling of the steel structure. From the measured signal changes due to the wave mode interference the reduced wall thickness was monitored. Good agreement with theoretical predictions was achieved. The high frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

  13. Metal temperature monitoring in corrosive gases at high temperature and high thermal flows; Monitoreo de temperaturas de metal en gases corrosivos a alta temperatura y altos flujos termicos

    Energy Technology Data Exchange (ETDEWEB)

    Huerta Espino, Mario; Martinez Flores, Marco Antonio; Martinez Villafane, Alberto; Porcayo Calderon, Jesus; Gomez Guzman, Roberto; Reyes Cervantes, Fernando [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1991-12-31

    The direct measurement of metal temperatures during operation in superheater, reheater, and water wall tubes in zones exposed to high thermal flows is of great interest for the operation and analysis of the correct functioning of a steam generator. The operation temperature measurement of these zones differs very much of the monitored temperature in headers in the dead chamber, since the temperature measured in this zone is the steam temperature that does not reflect the one detected in the gas zone. For this reason, the thermocouples implant in gas zones will detect the real metal temperature and the incidence that some operation variables might have on it (Martinez et al., (1990). [Espanol] La medicion directa de temperaturas de metal durante operacion en tubos de sobrecalentador, recalentador y pared de agua en zonas expuestas a altos flujos termicos es de gran interes para la operacion y analisis del buen funcionamiento de un generador de vapor. La medicion de la temperatura de operacion de estas zonas, difiere mucho de la temperatura monitoreada en cabezales en zona de camara muerta, ya que la temperatura registrada en esta zona es la de vapor que no es un reflejo de la detectada en zona de gases. Por esta razon, la implantacion de termopares en zona de gases detectara la temperatura de metal real y la incidencia que algunas variables de operacion tengan sobre esta (Martinez et al., 1990).

  14. Metal temperature monitoring in corrosive gases at high temperature and high thermal flows; Monitoreo de temperaturas de metal en gases corrosivos a alta temperatura y altos flujos termicos

    Energy Technology Data Exchange (ETDEWEB)

    Huerta Espino, Mario; Martinez Flores, Marco Antonio; Martinez Villafane, Alberto; Porcayo Calderon, Jesus; Gomez Guzman, Roberto; Reyes Cervantes, Fernando [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1990-12-31

    The direct measurement of metal temperatures during operation in superheater, reheater, and water wall tubes in zones exposed to high thermal flows is of great interest for the operation and analysis of the correct functioning of a steam generator. The operation temperature measurement of these zones differs very much of the monitored temperature in headers in the dead chamber, since the temperature measured in this zone is the steam temperature that does not reflect the one detected in the gas zone. For this reason, the thermocouples implant in gas zones will detect the real metal temperature and the incidence that some operation variables might have on it (Martinez et al., (1990). [Espanol] La medicion directa de temperaturas de metal durante operacion en tubos de sobrecalentador, recalentador y pared de agua en zonas expuestas a altos flujos termicos es de gran interes para la operacion y analisis del buen funcionamiento de un generador de vapor. La medicion de la temperatura de operacion de estas zonas, difiere mucho de la temperatura monitoreada en cabezales en zona de camara muerta, ya que la temperatura registrada en esta zona es la de vapor que no es un reflejo de la detectada en zona de gases. Por esta razon, la implantacion de termopares en zona de gases detectara la temperatura de metal real y la incidencia que algunas variables de operacion tengan sobre esta (Martinez et al., 1990).

  15. Monitoring of corrosion damage using high-frequency guided ultrasonic waves

    Science.gov (United States)

    Chew, D.; Fromme, P.

    2015-03-01

    Due to adverse environmental conditions corrosion can develop during the life cycle of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the integrity and load bearing capacity of the structure. Structural health monitoring of corrosion damage in difficult to access areas can in principle be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic transducers with single sided access to the structure, high frequency guided wave modes were generated that penetrate through the complete thickness of the structure. Wall thickness reduction was induced using accelerated corrosion in a salt water bath. The corrosion damage was monitored based on the effect on the wave propagation and interference of the different modes. The change in the wave interference was quantified based on an analysis in the frequency domain (Fourier transform) and was found to match well with theoretical predictions for the wall thickness loss. High frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

  16. High temperature corrosion in biomass- and waste fired boilers. A status report; Kunskapslaeget betraeffande hoegtemperaturkorrosion i aangpannor foer biobraensle och avfall

    Energy Technology Data Exchange (ETDEWEB)

    Henderson, P; Ifwer, K; Staalenheim, A; Montgomery, M; Hoegberg, J; Hjoernhede, A

    2006-12-15

    Many biomass- or waste-fired plants have problems with high temperature corrosion on the furnace walls or at the superheaters, especially if the steam temperature is greater than 500 deg C. An increase in the combustion of waste fuels means that an increasing number of boilers have had problems. Therefore, there is great interest from plant owners to reduce the costs associated with high temperature corrosion. At the same time there exists a considerable driving force towards improving the electrical efficiency of a plant by the use of more advanced steam data. The purpose of the work presented here was to answer three main questions: What can be done to reduce high temperature corrosion with current fuel blends and steam temperatures? How can more waste fuels be burnt without an increased risk for corrosion? What needs to be done to reach higher steam temperatures in the future? The level of knowledge of high temperature corrosion in biomass- and waste-fired boilers has been described and summarised. The following measures are recommended to reduce corrosion in existing plant: Make sure that the fuel is well mixed and improve fuel feeding to obtain a more even spread of the fuel over the cross-section of the boiler. Use combustion technology methods to stabilize the oxygen content of the flue gases near the membrane walls and other heat transfer surfaces. Experiment with additives and/or supplementary fuels which contain sulphur in some form, for example peat. Reduce the flue gas temperature at the superheaters. Review soot-blowing procedures or protect heat transfer surfaces from soot blowers. Evaluate coated membrane wall panels in parts of the furnace that experience the worst corrosion. Test more highly alloyed steels suitable for superheaters and when replacing a superheater change to a more highly alloyed steel. For the future, the following should be considered: The role of sulphur needs to be investigated more and other additives should be investigated

  17. Corrosion and corrosion control

    International Nuclear Information System (INIS)

    Khanna, A.S.; Totlani, M.K.

    1995-01-01

    Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

  18. Corrosion of high-density sintered tungsten alloys. Part 2

    International Nuclear Information System (INIS)

    Batten, J.J.; Moore, B.T.

    1988-12-01

    The behaviour of four high-density sintered tungsten alloys has been evluated and compared with that of pure tungsten. Rates of corrosion during the cyclic humidity and the salt mist tests were ascertained from weight loss measurements. Insight into the corrosion mechanism was gained from the nature of the corrosion products and an examination of the corroded surfaces. In the tests, the alloy 95% W, 2.5% Ni, 1.5% Fe was the most corrosion resistant. The data showed that copper as an alloying element accelerates corrosion of tungsten alloys. Both attack on the tungsten particles and the binder phase were observed together with tungsten grain loss. 6 refs., 3 tabs.,

  19. Hot-wall corrosion testing of simulated high level nuclear waste

    International Nuclear Information System (INIS)

    Chandler, G.T.; Zapp, P.E.; Mickalonis, J.I.

    1995-01-01

    Three materials of construction for steam tubes used in the evaporation of high level radioactive waste were tested under heat flux conditions, referred to as hot-wall tests. The materials were type 304L stainless steel alloy C276, and alloy G3. Non-radioactive acidic and alkaline salt solutions containing halides and mercury simulated different high level waste solutions stored or processed at the United States Department of Energy's Savannah River Site. Alloy C276 was also tested for corrosion susceptibility under steady-state conditions. The nickel-based alloys C276 and G3 exhibited excellent corrosion resistance under the conditions studied. Alloy C276 was not susceptible to localized corrosion and had a corrosion rate of 0.01 mpy (0.25 μm/y) when exposed to acidic waste sludge and precipitate slurry at a hot-wall temperature of 150 degrees C. Type 304L was susceptible to localized corrosion under the same conditions. Alloy G3 had a corrosion rate of 0.1 mpy (2.5 μm/y) when exposed to caustic high level waste evaporator solution at a hot-wall temperature of 220 degrees C compared to 1.1 mpy (28.0 μ/y) for type 304L. Under extreme caustic conditions (45 weight percent sodium hydroxide) G3 had a corrosion rate of 0.1 mpy (2.5 μm/y) at a hot-wall temperature of 180 degrees C while type 304L had a high corrosion rate of 69.4 mpy (1.8 mm/y)

  20. Corrosion behaviour of boiler tube materials during combustion of fuels containing Zn and Pb

    Energy Technology Data Exchange (ETDEWEB)

    Bankiewicz, D.

    2012-11-01

    Many power plants burning challenging fuels such as waste-derived fuels experience failures of the superheaters and/or increased waterwall corrosion due to aggressive fuel components already at low temperatures. To minimize corrosion problems in waste-fired boilers, the steam temperature is currently kept at a relatively low level which drastically limits power production efficiency. The elements found in deposits of waste and waste-derived fuels burning boilers that are most frequently associated with high-temperature corrosion are: Cl, S, and there are also indications of Br; alkali metals, mainly K and Na, and heavy metals such as Pb and Zn. The low steam pressure and temperature in waste-fired boilers also influence the temperature of the waterwall steel which is nowadays kept in the range of 300 deg C - 400 deg C. Alkali chloride (KCl, NaCl) induced high-temperature corrosion has not been reported to be particularly relevant at such low material temperatures, but the presence of Zn and Pb compounds in the deposits have been found to induce corrosion already in the 300 deg C - 400 deg C temperature range. Upon combustion, Zn and Pb may react with Cl and S to form chlorides and sulphates in the flue gases. These specific heavy metal compounds are of special concern due to the formation of low melting salt mixtures. These low melting, gaseous or solid compounds are entrained in the flue gases and may stick or condense on colder surfaces of furnace walls and superheaters when passing the convective parts of the boiler, thereby forming an aggressive deposit. A deposit rich in heavy metal (Zn, Pb) chlorides and sulphates increases the risk for corrosion which can be additionally enhanced by the presence of a molten phase. The objective of this study was to obtain better insight into high-temperature corrosion induced by Zn and Pb and to estimate the behaviour and resistance of some boiler superheater and waterwall materials in environments rich in those heavy metals

  1. Acoustic wave (AW) based moisture sensor for use with corrosive gases

    Science.gov (United States)

    Pfeifer, K.B.; Frye, G.C.; Schneider, T.W.

    1996-11-05

    Moisture corrosive gas stream is measured as a function of the difference in resonant frequencies between two acoustic wave (AW) devices, each with a film which accepts at least one of the components of the gas stream. One AW is located in the gas stream while the other is located outside the gas stream but in the same thermal environment. In one embodiment, the film is a hydrophilic material such as SiO{sub 2}. In another embodiment, the SiO{sub 2} is covered with another film which is impermeable to the corrosive gas, such that the AW device in the gas stream measures only the water vapor. In yet another embodiment, the film comprises polyethylene oxide which is hydrophobic and measures only the partial pressure of the corrosive gas. Other embodiments allow for compensation of drift in the system. 8 figs.

  2. Localized corrosion information using high resolution measurement devices

    DEFF Research Database (Denmark)

    Ambat, Rajan

    2005-01-01

    High performance demand for several engineering alloys and components, and miniaturization of electronics and development of MEMS requires better understanding of local corrosion characteristics frequently down to µm scale. This is because in metallic materials corrosion is a sensitive function...... in conjunction with microstructural analysis, using advanced microscopic tools, becomes very important. Corrosion of microelectronics circuits and MEMs is also a recent problem, which demands measurement resolution down to few microns as the components are extremely small, and measurement needs to be carried out...

  3. High temperature corrosion of silicon carbide and silicon nitride in the presence of chloride compound

    International Nuclear Information System (INIS)

    McNallan, M.

    1993-01-01

    Silicon carbide and silicon nitride are resistant to oxidation because a protective silicon dioxide films on their surfaces in most oxidizing environments. Chloride compounds can attack the surface in two ways: 1) chlorine can attack the silicon directly to form a volatile silicon chloride compound or 2) alkali compounds combined with the chlorine can be transported to the surface where they flux the silica layer by forming stable alkali silicates. Alkali halides have enough vapor pressure that a sufficient quantity of alkali species to cause accelerated corrosion can be transported to the ceramic surface without the formation of a chloride deposit. When silicon carbide is attacked simultaneously by chlorine and oxygen, the corrosion products include both volatile and condensed spices. Silicon nitride is much more resistance to this type of attack than silicon carbide. Silicon based ceramics are exposed to oxidizing gases in the presence of alkali chloride vapors, the rate of corrosion is controlled primarily by the driving force for the formation of alkali silicate, which can be quantified as the activity of the alkali oxide in equilibrium with the corrosive gas mixture. In a gas mixture containing a fixed partial pressure of KCl, the rate of corrosion is accelerated by increasing the concentration of water vapor and inhibited by increasing the concentration of HCl. Similar results have been obtained for mixtures containing other alkalis and halogens. (Orig./A.B.)

  4. HIGH TEMPERATURE CORROSION RESISTANCE OF METALLIC MATERIALS IN HARSH CONDITIONS

    OpenAIRE

    Novello, Frederic; Dedry, Olivier; De Noose, Vincent; Lecomte-Beckers, Jacqueline

    2014-01-01

    Highly efficient energy recovery from renewable sources and from waste incineration causes new problems of corrosion at high temperature. A similar situation exists for new recycling processes and new energy storage units. These corrosions are generally considered to be caused by ashes or molten salts, the composition of which differs considerably from one plant to another. Therefore, for the assessment of corrosion-resistance of advanced materials, it is essential to precisely evaluate the c...

  5. Generation and release of radioactive gases in LLW disposal facilities

    Energy Technology Data Exchange (ETDEWEB)

    Yim, M.S. [Harvard School Public Health, Boston, MA (United States); Simonson, S.A. [Massachusetts Institute of Technology, Cambridge, MA (United States)

    1995-02-01

    The atmospheric release of radioactive gases from a generic engineered LLW disposal facility and its radiological impacts were examined. To quantify the generation of radioactive gases, detailed characterization of source inventory for carbon-14, tritium, iodine-129, krypton-85, and radon-222, was performed in terms of their activity concentrations; their distribution within different waste classes, waste forms and containers; and their subsequent availability for release in volatile or gaseous form. The generation of gases was investigated for the processes of microbial activity, radiolysis, and corrosion of waste containers and metallic components in wastes. The release of radionuclides within these gases to the atmosphere was analyzed under the influence of atmospheric pressure changes.

  6. Downhole corrosion mechanisms and mitigation strategies

    Energy Technology Data Exchange (ETDEWEB)

    McDougall, D. [Baker Hughes Canada, Calgary, AB (Canada)

    2010-07-01

    Pipeline corrosion refers to its deterioration because of a reaction with its environment. Although the physical condition of the metal at the anode initiates the corrosion process, it is the chemistry and composition of the electrolyte that controls the rate of the corrosion reaction and the severity of the corrosion. This presentation described the role of corrosion rate accelerators, with particular reference to dissolved gases such as oxygen, hydrogen sulfides and carbon dioxide, as well as pH levels, salinity, flow rate, temperature and presence of solids such as iron sulfides and sulfur. The effects of these accelerators were shown to be additive. Mitigation strategies include using materials such as resistant metal alloys or fiberglass, and applying coatings and chemical inhibitors. The importance of corrosion monitoring was also emphasized, with particular reference to the value of examining the number of corrosion related failures that have occurred over a fixed period of time. It was concluded that the ability to analyze samples of failed materials results in a better understanding of the cause of the failure, and is an integral part of designing any successful corrosion control program. tabs., figs.

  7. Indoor air pollution caused by geothermal gases

    International Nuclear Information System (INIS)

    Durand, Michael

    2006-01-01

    This paper discusses the little-known but potentially serious indoor air quality problems that may occur where buildings are constructed on geothermal ground. The main problems are related to seepage of carbon dioxide, hydrogen sulphide, radon and other gases from soil cavities directly into indoor air through perforations in the structure. These gases present a health hazard, and hydrogen sulphide, which is particularly corrosive, may cause problems electrical and electronic systems. Counter-measures are not always effective, so developments in such areas should only be undertaken with a clear understanding of site-specific issues and their possible solutions. (author)

  8. Monitoring of corrosion damage using high-frequency guided ultrasonic waves

    OpenAIRE

    Chew, D.; Fromme, P.

    2014-01-01

    Due to adverse environmental conditions corrosion can develop during the life cycle of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the integrity and load bearing capacity of the structure. Structural health monitoring of corrosion damage in difficult to access areas can in principle be achieved using high frequency guided waves propagating along...

  9. Effect of nanograin-boundary networks generation on corrosion of carburized martensitic stainless steel.

    Science.gov (United States)

    Boonruang, Chatdanai; Thong-On, Atcharawadi; Kidkhunthod, Pinit

    2018-02-02

    Martensitic stainless steel parts used in carbonaceous atmosphere at high temperature are subject to corrosion which results in a large amount of lost energy and high repair and maintenance costs. This work therefore proposes a model for surface development and corrosion mechanism as a solution to reduce corrosion costs. The morphology, phase, and corrosion behavior of steel are investigated using GIXRD, XANES, and EIS. The results show formation of nanograin-boundary networks in the protective layer of martensitic stainless steel. This Cr 2 O 3 -Cr 7 C 3 nanograin mixture on the FeCr 2 O 4 layer causes ion transport which is the main reason for the corrosion reaction during carburizing of the steel. The results reveal the rate determining steps in the corrosion mechanism during carburizing of steel. These steps are the diffusion of uncharged active gases in the stagnant-gas layer over the steel surface followed by the conversion of C into C 4- and O into O 2- at the gas-oxide interface simultaneously with the migration of Cr 3+ from the metal-oxide interface to the gas-oxide interface. It is proposed that previous research on Al 2 O 3 coatings may be the solution to producing effective coatings that overcome the corrosion challenges discussed in this work.

  10. Corrosion considerations of high-nickel alloys and titanium alloys for high-level radioactive waste disposal containers

    International Nuclear Information System (INIS)

    Gdowski, G.E.; McCright, R.D.

    1991-07-01

    Corrosion resistant materials are being considered for the metallic barrier of the Yucca Mountain Project's high-level radioactive waste disposal containers. High nickel alloys and titanium alloys have good corrosion resistance properties and are considered good candidates for the metallic barrier. The localized corrosion phenomena, pitting and crevice corrosion, are considered as potentially limiting for the barrier lifetime. An understanding of the mechanisms of localized corrosion of how various parameters affect it will be necessary for adequate performance assessments of candidate container materials. Examples of some of the concerns involving candidate container materials. Examples of some of the concerns of involving localized corrosion are discussed. The effects of various parameters, such as temperature and concentration of halide species, on localized corrosion are given. In addition concerns about aging of the protective oxide layer in the expected service temperature range (50 to 250 degrees C) are presented. Also some mechanistic considerations of localized corrosion are given. 31 refs., 1 tab

  11. Moessbauer effect study on the corrosion of an oil refinery

    International Nuclear Information System (INIS)

    Da Costa, M.I. Jr.; Kunrath, J.I.; Moro, J.T.; Englert, G.; Comparsi, L.U.; Mueller, I.L.

    1994-01-01

    Metallic coupons are placed in strategical points of an oil refining plant in order to control the amount of corrosion produced by amine stripping of H 2 S from liquefied oil and combustible gases. This paper reports some of the results obtained by CEMS and transmission Moessbauer spectroscopy for the corrosion products formed on such coupons. (orig.)

  12. Exceptionally high cavitation erosion and corrosion resistance of a high entropy alloy.

    Science.gov (United States)

    Nair, R B; Arora, H S; Mukherjee, Sundeep; Singh, S; Singh, H; Grewal, H S

    2018-03-01

    Cavitation erosion and corrosion of structural materials are serious concerns for marine and offshore industries. Durability and performance of marine components are severely impaired due to degradation from erosion and corrosion. Utilization of advanced structural materials can play a vital role in limiting such degradation. High entropy alloys (HEAs) are a relatively new class of advanced structural materials with exceptional properties. In the present work, we report on the cavitation erosion behavior of Al 0.1 CoCrFeNi HEA in two different media: distilled water with and without 3.5wt% NaCl. For comparison, conventionally used stainless steel SS316L was also evaluated in identical test conditions. Despite lower hardness and yield strength, the HEA showed significantly longer incubation period and lower erosion-corrosion rate (nearly 1/4th) compared to SS316L steel. Enhanced erosion resistance of HEA was attributed to its high work-hardening behavior and stable passivation film on the surface. The Al 0.1 CoCrFeNi HEA showed lower corrosion current density, high pitting resistance and protection potential compared to SS316L steel. Further, HEA showed no evidence of intergranular corrosion likely due to the absence of secondary precipitates. Although, the degradation mechanisms (formation of pits and fatigue cracks) were similar for both the materials, the damage severity was found to be much higher for SS316L steel compared to HEA. Copyright © 2017 Elsevier B.V. All rights reserved.

  13. General corrosion of carbon steels in high temperature water

    International Nuclear Information System (INIS)

    Gras, J.M.

    1994-04-01

    This short paper seeks to provide a summary of the main knowledge about the general corrosion of carbon steels in high temperature water. In pure water or slightly alkaline deaerated water, steels develop a protective coating of magnetite in a double layer (Potter and Mann oxide) or a single layer (Bloom oxide). The morphology of the oxide layer and the kinetics of corrosion depend on the test parameters controlling the solubility of iron. The parameters exercising the greatest influence are partial hydrogen pressure and mass transfer: hydrogen favours the solubilization of the magnetite; the entrainment of the dissolved iron prevents a redeposition of magnetite on the surface of the steel. Cubic or parabolic in static conditions, the kinetics of corrosion tends to be linear in dynamic conditions. In dynamic operation, corrosion is at least one order of magnitude lower in water with a pH of 10 than in pure water with a pH of 7. The activation energy of corrosion is 130 kJ/mol (31 kcal/mol). This results in the doubling of corrosion at around 300 deg C for a temperature increase of 15 deg C. Present in small quantities (100-200 ppb), oxygen decreases general corrosion but increases the risk of pitting corrosion - even for a low chloride content - and stress corrosion cracking or corrosion-fatigue. The steel composition has probably an influence on the kinetics of corrosion in dynamic conditions; further work would be required to clarify the effect of some residual elements. (author). 31 refs., 9 figs., 2 tabs

  14. Evaluation of corrosion inhibitors for high temperature decontamination applications

    International Nuclear Information System (INIS)

    Sathyaseelan, V.S.; Rufus, A.L.; Velmurugan, S.

    2015-01-01

    Normally, chemical decontamination of coolant systems of nuclear power reactors is carried out at temperatures less than 90 °C. At these temperatures, though magnetite dissolves effectively, the rate of dissolution of chromium and nickel containing oxides formed over stainless steel and other non-carbon steel coolant system surfaces is not that appreciable. A high temperature dissolution process using 5 mM NTA at 160 °C developed earlier by us was very effective in dissolving the oxides such as ferrites and chromites. However, the corrosion of structural materials such as carbon steel (CS) and stainless steel (SS) also increased beyond the acceptable limits at elevated temperatures. Hence, the control of base metal corrosion during the high temperature decontamination process is very important. In view of this, it was felt essential to investigate and develop a suitable inhibitor to reduce the corrosion that can take place on coolant structural material surfaces during the high temperature decontamination applications with weak organic acids. Three commercial inhibitors viz., Philmplus 5K655, Prosel PC 2116 and Ferroqest were evaluated at ambient and at 160 °C temperature in NTA formulation. Preliminary evaluation of these corrosion inhibitors carried out using electrochemical techniques showed maximum corrosion inhibition efficiency for Philmplus. Hence, it was used for high temperature applications. A concentration of 500 ppm was found to be optimum at 160 °C and at this concentration it showed an inhibition efficiency of 62% for CS. High temperature dissolution of oxides such as Fe 3 O 4 and NiFe 2 O 4 , which are relevant to nuclear reactors, was also carried out and the rate of dissolution observed was less in the presence of Philmplus. Studies were also carried out to evaluate hydrazine as a corrosion inhibitor for high temperature applications. The results revealed that for CS inhibition efficiency of hydrazine is comparable to that of Philmplus, while

  15. High temperature corrosion of separator materials for MCFC

    Energy Technology Data Exchange (ETDEWEB)

    Yanagida, Masahiro; Tanimoto, Kazumi; Kojima, Toshikatsu [Osaka National Research Institute (Japan)] [and others

    1996-12-31

    The Molten Carbonate Fuel Cell (MCFC) is one of promising high efficiency power generation devices with low emission. Molten carbonate used for its electrolyte plays an important role in MCFC. It separates between anode and cathode gas environment and provides ionic conductivity on MCFC operation. Stainless steel is conventionally used as separator/current collector materials in MCFC cathode environment. As corrosion of the components of MCFC caused by the electrolyte proceeds with the electrolyte consumption, the corrosion in the MCFC is related to its performance and life. To understand and inhibit the corrosion in the MCFC is important to realize MCFC power generation system. We have studied the effect of alkaline earth carbonate addition into carbonate on corrosion of type 316L stainless steel. In this paper, we describe the effect of the temperature on corrosion behavior of type 316L stainless steel with carbonate mixture, (Li{sub 0.62}K{sub 0.38}){sub 2}CO{sub 3}, under the cathode environment in out-of-cell test.

  16. High accuracy Primary Reference gas Mixtures for high-impact greenhouse gases

    Science.gov (United States)

    Nieuwenkamp, Gerard; Zalewska, Ewelina; Pearce-Hill, Ruth; Brewer, Paul; Resner, Kate; Mace, Tatiana; Tarhan, Tanil; Zellweger, Christophe; Mohn, Joachim

    2017-04-01

    Climate change, due to increased man-made emissions of greenhouse gases, poses one of the greatest risks to society worldwide. High-impact greenhouse gases (CO2, CH4 and N2O) and indirect drivers for global warming (e.g. CO) are measured by the global monitoring stations for greenhouse gases, operated and organized by the World Meteorological Organization (WMO). Reference gases for the calibration of analyzers have to meet very challenging low level of measurement uncertainty to comply with the Data Quality Objectives (DQOs) set by the WMO. Within the framework of the European Metrology Research Programme (EMRP), a project to improve the metrology for high-impact greenhouse gases was granted (HIGHGAS, June 2014-May 2017). As a result of the HIGHGAS project, primary reference gas mixtures in cylinders for ambient levels of CO2, CH4, N2O and CO in air have been prepared with unprecedented low uncertainties, typically 3-10 times lower than usually previously achieved by the NMIs. To accomplish these low uncertainties in the reference standards, a number of preparation and analysis steps have been studied and improved. The purity analysis of the parent gases had to be performed with lower detection limits than previously achievable. E.g., to achieve an uncertainty of 2•10-9 mol/mol (absolute) on the amount fraction for N2O, the detection limit for the N2O analysis in the parent gases has to be in the sub nmol/mol domain. Results of an OPO-CRDS analyzer set-up in the 5µm wavelength domain, with a 200•10-12 mol/mol detection limit for N2O, will be presented. The adsorption effects of greenhouse gas components at cylinder surfaces are critical, and have been studied for different cylinder passivation techniques. Results of a two-year stability study will be presented. The fit-for-purpose of the reference materials was studied for possible variation on isotopic composition between the reference material and the sample. Measurement results for a suit of CO2 in air

  17. Electrochemical corrosion studies on a selected carbon steel for application in nuclear waste disposal containers: Influence of radiolytic products on corrosion in brines

    International Nuclear Information System (INIS)

    Farvaque-Bera, A.M.; Smailos, E.

    1994-07-01

    In previous corrosion studies, carbon steels were identified as promising materials for the manufacturing of long-lived high-level waste containers that could act as a radionuclide barrier in a rock-salt repository. In the present work, the influence of some important oxidizing radiolytic products generated in gamma irradiated brines on the electrochemical corrosion behaviour of the preselected fine-grained steel TStE 355 was studied. The steel was examined by potentiodynamic and potentiostatic polarization methods at 90 C in a disposal relevant NaCl-rich brine containing radiolytic products such as H 2 O 2 , ClO - , ClO 3 - and ClO 4 - at concentrations between 10 -4 and 10 -2 M/l. The significance of the radiolytic products to steel corrosion depends on their concentration at the metal-brine interface, which in turn, depends on many factors such as the dose rate, the amount of water present in the disposal area, the escape of gases (e.g. H 2 )

  18. Prediction of breakdown voltages in novel gases for high voltage insulation

    International Nuclear Information System (INIS)

    Koch, M.

    2015-01-01

    This thesis submitted to the Swiss Federal Institute of Technology ETH in Zurich examines the use of sulphur hexafluoride (SF_6) and similar gases as important insulation media for high voltage equipment. Due to its superior insulation properties, SF_6 is widely used in gas-insulated switchgear. However, the gas also has a very high global warming potential and the content of SF_6 in the atmosphere is constantly increasing. The search for new insulation gases using classical breakdown experiments is discussed. A model for SF_6 based on the stepped leader model is described. This calculates the breakdown voltages in arbitrary electrode configurations and under standard voltage waveforms. Thus, the thesis provides a method for the prediction of breakdown voltages of arbitrary field configurations under standard voltage waveforms for gases with electron-attaching properties. With this, further gases can be characterized for usage as high voltage insulation media

  19. Corrosion of pipe steel in CO2 containing impurities and possible solutions

    NARCIS (Netherlands)

    Zhang, X.; Zevenbergen, J.F.; Spruijt, M.P.N.; Borys, M.

    2013-01-01

    CO2 flue gases acquired from different sources contain a significant amount of impurities and water, which are corrosive to the pipeline steel. To design the pipelines for large scale of CO2 flue gas transport, the corrosion of pipeline steels has to be investigated in the realistic conditions. In

  20. Corrosion of high-density sintered tungsten alloys

    International Nuclear Information System (INIS)

    Batten, J.J.; Moore, B.T.

    1989-01-01

    In comparative corrosion tests, the corrosion resistance of an Australian tungsten alloy (95% W, 3.5% Ni, 1.5% Fe) was found to be superior to three other tungsten alloys and, under certain conditions, even more corrosion-resistant than pure tungsten. Corrosion resistance was evaluated after immersion in both distilled water and 5% sodium chloride solutions, and in cyclic humidity and salt mist environments. For all but the Australian alloy, the rate of corrosion in sodium chloride solution was markedly less than that in distilated water. In all cases, alloys containing copper had the greatest corrosion rates. Corrosion mechanisms were investigated using a scanning electron microscope, analysis of corrosion products and galvanic corrosion studies. For the alloys, corrosion was attributed primarily to a galvanic reaction. Whether the tungsten or binder phase of the alloy became anodic, and thus was attacked preferentially, depended upon alloy composition and corrosion environment. 16 refs., 4 tabs., 4 figs

  1. Corrosion assessment of refractory materials for high temperature waste vitrification

    International Nuclear Information System (INIS)

    Marra, J.C.; Congdon, J.W.; Kielpinski, A.L.

    1995-01-01

    A variety of vitrification technologies are being evaluated to immobilize radioactive and hazardous wastes following years of nuclear materials production throughout the Department of Energy (DOE) complex. The compositions and physical forms of these wastes are diverse ranging from inorganic sludges to organic liquids to heterogeneous debris. Melt and off-gas products can be very corrosive at the high temperatures required to melt many of these waste streams. Ensuring material durability is required to develop viable treatment processes. Corrosion testing of materials in some of the anticipated severe environments is an important aspect of the materials identification and selection process. Corrosion coupon tests on typical materials used in Joule heated melters were completed using glass compositions with high salt contents. The presence of chloride in the melts caused the most severe attack. In the metal alloys, oxidation was the predominant corrosion mechanism, while in the tested refractory material enhanced dissolution of the refractory into the glass was observed. Corrosion testing of numerous different refractory materials was performed in a plasma vitrification system using a surrogate heterogeneous debris waste. Extensive corrosion was observed in all tested materials

  2. Morphological study of silver corrosion in highly aggressive sulfur environments

    DEFF Research Database (Denmark)

    Minzari, Daniel; Jellesen, Morten Stendahl; Møller, Per

    2011-01-01

    A silicone coated power module, having silver conducting lines, showed severe corrosion, after prolonged use as part of an electronic device in a pig farm environment, where sulfur containing corrosive gasses are known to exist in high amounts. Permeation of sulfur gasses and humidity through...... the silicone coating to the interface has resulted in three corrosion types namely: uniform corrosion, conductive anodic filament type of Ag2S growth, and silver migration with subsequent formation of sulfur compounds. Detailed morphological investigation of new and corroded power modules was carried out...

  3. Localized corrosion and stress corrosion cracking of candidate materials for high-level radioactive waste disposal containers in U.S

    International Nuclear Information System (INIS)

    Farmer, J.C.; McCright, R.D.

    1989-01-01

    Three ion-based to nickel-based austenitic alloys and three copper-based alloys are being considered in the United States as candidate materials for the fabrication of high-level radioactive waste containers. The austenitic alloys are Types 304L and 316L stainless steels as well as the high-nickel material Alloy 825. The copper-based alloys are CDA 102 (oxygen-free copper) CDA 613 (Cu7Al), and CDA 715 (Cu-30Ni). Waste in the forms of spent fuel assemblies from reactors and borosilicate glass will be sent to a proposed repository at Yucca Mountain, Nevada. The decay of radionuclides will result in the generation of substantial heat and in gamma radiation. Container materials may undergo any of several modes of degradation in this environment, including: undesirable phase transformations due to a lack of phase stability; atmospheric oxidation; general aqueous corrosion; pitting; crevice corrosion; intergranular stress corrosion cracking (IGSCC); and transgranular stress corrosion cracking (TGSCC). This paper is an analysis of data from the literature relevant to the pitting, crevice corrosion, and stress corrosion cracking (SCC) of these alloys

  4. Local corrosion of high alloy steels under biodeposits

    International Nuclear Information System (INIS)

    Korovyakova, M.D.; Nikitin, V.M.; Speshneva, N.V.

    1999-01-01

    Impact of the bacteriozenosis different structural-functional state under biodeposits on corrosion resistance of the 12Kh18N10T and Kh18N10T high-alloy steels in the natural seawater is studied. It is shown that saturation of natural micro communities by separate aerobic and facultative-anaerobic bacterial monocultures increases corrosion resistance of these steels by their overgrow with biodeposits [ru

  5. Potential for erosion corrosion of SRS high level waste tanks

    International Nuclear Information System (INIS)

    Zapp, P.E.

    1994-01-01

    SRS high-level radioactive waste tanks will not experience erosion corrosion to any significant degree during slurry pump operations. Erosion corrosion in carbon steel structures at reported pump discharge velocities is dominated by electrochemical (corrosion) processes. Interruption of those processes, as by the addition of corrosion inhibitors, sharply reduces the rate of metal loss from erosion corrosion. The well-inhibited SRS waste tanks have a near-zero general corrosion rate, and therefore will be essentially immune to erosion corrosion. The experimental data on carbon steel erosion corrosion most relevant to SRS operations was obtained at the Hanford Site on simulated Purex waste. A metal loss rate of 2.4 mils per year was measured at a temperature of 102 C and a slurry velocity comparable to calculated SRS slurry velocities on ground specimens of the same carbon steel used in SRS waste tanks. Based on these data and the much lower expected temperatures, the metal loss rate of SRS tanks under waste removal and processing conditions should be insignificant, i.e. less than 1 mil per year

  6. Corrosion of high-level radioactive waste iron-canisters in contact with bentonite

    Energy Technology Data Exchange (ETDEWEB)

    Kaufhold, Stephan, E-mail: s.kaufhold@bgr.de [BGR, Bundesanstalt für Geowissenschaften und Rohstoffe, Stilleweg 2, D-30655 Hannover (Germany); Hassel, Achim Walter [Max-Planck-Institut für Eisenforschung GmbH, Max-Planck-Straße 1, D-40237 Düsseldorf (Germany); Institute for Chemical Technology of Inorganic Materials, Johannes Kepler University Linz, Altenberger Straße 69, 4040 Linz (Austria); Sanders, Daniel [Max-Planck-Institut für Eisenforschung GmbH, Max-Planck-Straße 1, D-40237 Düsseldorf (Germany); Dohrmann, Reiner [BGR, Bundesanstalt für Geowissenschaften und Rohstoffe, Stilleweg 2, D-30655 Hannover (Germany); LBEG, Landesamt für Bergbau, Energie und Geologie, Stilleweg 2, D-30655 Hannover (Germany)

    2015-03-21

    Graphical abstract: Corrosion at the bentonite iron interface proceeds unaerobically with formation of an 1:1 Fe silicate mineral. A series of exposure tests with different types of bentonites showed that Na–bentonites are slightly less corrosive than Ca–bentonites and highly charges smectites are less corrosive compared to low charged ones. The formation of a patina was observed in some cases and has to be investigated further. - Highlights: • At the iron bentonite interface a 1:1 Fe layer silicate forms upon corrosion. • A series of iron–bentonite corrosion products showed slightly less corrosion for Na-rich and high-charged bentonites. • In some tests the formation of a patina was observed consisting of Fe–silicate, which has to be investigated further. - Abstract: Several countries favor the encapsulation of high-level radioactive waste (HLRW) in iron or steel canisters surrounded by highly compacted bentonite. In the present study the corrosion of iron in contact with different bentonites was investigated. The corrosion product was a 1:1 Fe layer silicate already described in literature (sometimes referred to as berthierine). Seven exposition test series (60 °C, 5 months) showed slightly less corrosion for the Na–bentonites compared to the Ca–bentonites. Two independent exposition tests with iron pellets and 38 different bentonites clearly proved the role of the layer charge density of the swelling clay minerals (smectites). Bentonites with high charged smectites are less corrosive than bentonites dominated by low charged ones. The type of counterion is additionally important because it determines the density of the gel and hence the solid/liquid ratio at the contact to the canister. The present study proves that the integrity of the multibarrier-system is seriously affected by the choice of the bentonite buffer encasing the metal canisters in most of the concepts. In some tests the formation of a patina was observed consisting of Fe

  7. Corrosivity of hot flue gases in the fluidized bed combustion of recovered waste wood

    Energy Technology Data Exchange (ETDEWEB)

    Enestam, S.

    2011-07-01

    In recent years, recovered waste wood has become a fuel of interest due to its green energy benefits and low price compared to virgin wood-based fuels. However, waste wood is often contaminated with paint, plastic, and metal components, producing concentrations of heavy metals such as zinc and lead, chlorine, sodium, and sometimes sulphur that are elevated relative to those in virgin wood. In several cases, boilers burning waste wood have experienced increased fouling and corrosion of furnace walls, superheaters, and economizers, problems associated with chlorine, zinc, lead, and alkali metals in the deposits. The location of the deposits and the corrosion as well as the composition of the deposits vary with the fuel composition, boiler design, combustion parameters, flue gas temperature, and material temperature. Experience gained from the operation of biofuel and waste boilers shows that corrosion damage can be reduced, or even avoided, by the selection of optimum materials or for heat exchanger surfaces, by the use of fuel mixtures or additives that decrease the corrosivity of the combustion environment, by the placement of superheaters in a less corrosive environment, and by adjusting the steam parameters. Finding the right solutions for boilers burning RWW requires a thorough understanding of the whole process, including the fuel fed into the boiler, the combustion atmosphere, the corrosivity of the flue gas and the deposits, and the corrosion resistance of different boiler materials under the prevailing conditions. The objective of this work was to shed more light on the combustion environment in bubbling fluidized bed boilers burning RWW and thus increase knowledge about the corrosivity of zinc- and lead-rich deposits formed during the combustion of RWW, with the final goal of developing a corrosion prediction tool for use in the design of boilers for RWW combustion. With such a tool, it would be possible to optimize boiler design and material selection with

  8. M.A. Streicher findings regarding high-level waste tank corrosion issues

    International Nuclear Information System (INIS)

    Husa, E.I.

    1994-01-01

    Dr. Michael A. Streicher is a nationally recognized metallurgist and corrosion scientist. He has served on the Department of Energy, Headquarters Tank Structural Integrity panel as the primary corrosion technical expert since the panel's inception in October 1991. Attachments 3 through 13 are Dr. Streicher's correspondence and presentations to the panel between November 1991 and May 1994. This compilation addresses Dr. Streicher's findings on High-Level Waste tank corrosion issues such as: corrosion mechanisms in carbon steels; hydrogen generation from waste tank corrosion; stress corrosion cracking in carbon steel tanks; water line attack in Hanford's single-shell tanks; stress corrosion cracking of austenitic stainless steels; and materials selection for new Hanford waste tanks. These papers discuss both generic and specific corrosion issues associated with waste tanks and transfer systems at Hanford, Savannah River, Idaho National Engineering Laboratory, and West Valley Demonstration Project

  9. A study on structural analysis of highly corrosive melts at high temperature

    CERN Document Server

    Ohtori, N

    2002-01-01

    When sodium is burned at high temperature in the atmosphere, it reacts simultaneously with H sub 2 O in the atmosphere so that it can produce high temperature melt of sodium hydroxide as a solvent. If this melt includes peroxide ion (O sub 2 sup 2 sup -), it will be a considerably active and corrosive for iron so that several sodium iron double oxides will be produced as corrosion products after the reaction with steel structures. The present study was carried out in order to investigate the ability of presence of peroxide ion in sodium hydroxide solvent at high temperature and that of identification of the several corrosion products using laser Raman spectroscopy. The measurement system with ultraviolet laser was developed simultaneously in the present work to improve the ability of the measurement at high temperature. As results from the measurements, the possibility of the presence of peroxide ion was shown up to 823K in sodium peroxide and 823K in the melt of sodium hydroxide mixed with sodium peroxide. A...

  10. Mechanism of Corrosion by Naphthenic Acids and Organosulfur Compounds at High Temperatures

    Science.gov (United States)

    Jin, Peng

    Due to the law of supply and demand, the last decade has witnessed a skyrocketing in the price of light sweet crude oil. Therefore, refineries are increasingly interested in "opportunity crudes", characterized by their discounted price and relative ease of procurement. However, the attractive economics of opportunity crudes come with the disadvantage of high acid/organosulfur compound content, which could lead to corrosion and even failure of facilities in refineries. However, it is generally accepted that organosulfur compounds may form protective iron sulfide layers on the metal surface and decrease the corrosion rate. Therefore, it is necessary to investigate the corrosive property of crudes at high temperatures, the mechanism of corrosion by acids (naphthenic acids) in the presence of organosulfur compounds, and methods to mitigate its corrosive effect. In 2004, an industrial project was initiated at the Institute for Corrosion and Multiphase Technology to investigate the corrosion by naphthenic acids and organosulfur compounds. In this project, for each experiment there were two experimentation phases: pretreatment and challenge. In the first pretreatment phase, a stirred autoclave was filled with a real crude oil fraction or model oil of different acidity and organosulfur compound concentration. Then, the stirred autoclave was heated to high temperatures to examine the corrosivity of the oil to different materials (specimens made from CS and 5% Cr containing steel were used). During the pretreatment, corrosion product layers were formed on the metal surface. In the second challenge phase, the steel specimens pretreated in the first phase were inserted into a rotating cylinder autoclave, called High Velocity Rig (HVR). The HVR was fed with a high-temperature oil solution of naphthenic acids to attack the iron sulfide layers. Based on the difference of specimen weight loss between the two steps, the net corrosion rate could be calculated and the protectiveness

  11. Prediction of breakdown voltages in novel gases for high voltage insulation

    Energy Technology Data Exchange (ETDEWEB)

    Koch, M.

    2015-07-01

    This thesis submitted to the Swiss Federal Institute of Technology ETH in Zurich examines the use of sulphur hexafluoride (SF{sub 6}) and similar gases as important insulation media for high voltage equipment. Due to its superior insulation properties, SF{sub 6} is widely used in gas-insulated switchgear. However, the gas also has a very high global warming potential and the content of SF{sub 6} in the atmosphere is constantly increasing. The search for new insulation gases using classical breakdown experiments is discussed. A model for SF{sub 6} based on the stepped leader model is described. This calculates the breakdown voltages in arbitrary electrode configurations and under standard voltage waveforms. Thus, the thesis provides a method for the prediction of breakdown voltages of arbitrary field configurations under standard voltage waveforms for gases with electron-attaching properties. With this, further gases can be characterized for usage as high voltage insulation media.

  12. Corrosion in the off-gas system of a radioactive-waste incinerator

    International Nuclear Information System (INIS)

    Jenkins, C.F.; Peters, J.J.

    1987-01-01

    Corrosion in a low-level radioactive-waste incinerator off-gas system at the Department of Energy's Savannah River Plant is discussed. Severe corrosive attack and failure of an alloy 600 part exposed to high-temperature (>1000 0 C) gases was observed. Rapid attack of carbon steel components, and cracking of austenitic stainless steel parts also occurred at locations where lower gas temperatures and periodic condensate exposure occurred. Investigation showed HCl, SO 2 , SO 3 and phosphorus-oxides were present and contributed to the failures. Mechanisms of high-temperature failure include alloy separation and reactions with phosphorus. Coupons placed in the exhaust stream have provided information for selection of future materials of construction for system components. Several nickel- and iron-base alloys, and a stainless steel with an aluminum-diffusion coating were investigated

  13. Stress corrosion cracking of several high strength ferrous and nickel alloys

    Science.gov (United States)

    Nelson, E. E.

    1971-01-01

    The stress corrosion cracking resistance of several high strength ferrous and nickel base alloys has been determined in a sodium chloride solution. Results indicate that under these test conditions Multiphase MP35N, Unitemp L605, Inconel 718, Carpenter 20Cb and 20Cb-3 are highly resistant to stress corrosion cracking. AISI 410 and 431 stainless steels, 18 Ni maraging steel (250 grade) and AISI 4130 steel are susceptible to stress corrosion cracking under some conditions.

  14. High corrosion-resistant fuel spacers

    International Nuclear Information System (INIS)

    Yoshida, Toshimi; Takase, Iwao; Ikeda, Shinzo; Masaoka, Isao; Nakajima, Junjiro.

    1986-01-01

    Purpose: To enable manufacturing BWR fuel spacers by prior-art production process, using a zirconium-base alloy having very excellent corrosion resistance. Method: A highly improved nodular-resistant, corrosion-resistant zirconium alloy is devised by adding a slight amount of niobium, titanium and vanadium to zircaloy, of which fuel spacers are produced. That is, there can be obtained an alloy having much more excellent nodular resistance than conventional zircaloy, and free from a large change in plasticity, workability, and weldability, by adding to zirconium about 1.5 % of tin, about 0.15 % of iron, about 0.05 % of chromium, about 0.05 % of nickel, and 0.05 to 0.5 % of at least one or two kinds of niobium, titanium and vanadium. Using this zirconium-base alloy can manufacture fuel spacers by the same manufacturing process, thus improving economy and reliability. (Kamimura, M.)

  15. Corrosion behavior of high purity Fe-Cr-Ni alloys in trans-passive condition

    International Nuclear Information System (INIS)

    Mayuzumi, Masami; Ohta, Jyoji; Kako, Kenji

    1998-01-01

    The corrosion behavior of high-purity (99.99%) Fe-Cr-Ni alloys was investigated in 13 N nitric acid with/without Ce 4+ ions to clarify the effect of impurities on the trans-passive corrosion of stainless steel. The following results were obtained. (1) Almost no intergranular corrosion was observed in the high-purity alloys, although the corrosion rate of the matrix region was nearly the same as that of a commercial stainless steel with the same Cr and Ni content. (2) Due to the improved intergranular corrosion resistance, the effect of the purification became significant in the corrosion condition with the grain-separation being predominant. (3) The high-purity alloys showed higher susceptivility to intergranular corrosion with aging treatment between 873 K and 1073 K. Although the sulfuric acid/copper sulfate test suggested the formation of Cr-depleted zones, a grain boundary micro-analysis using a FETEM with an EDX did not reveal any change in Cr content or impurity segregain along the grain boundaries. The mechanism of corrosion enhancement resulting from the aging treatment remains nuclear. (author)

  16. Corrosive environment tester for filter media

    International Nuclear Information System (INIS)

    Petit, G.S.; Weber, C.W.; Keinberger, C.A.; Rivers, R.D.

    1977-02-01

    Two continuous dynamic systems have been designed and fabricated for testing filter media in humid, corrosive environments--one for fluorine or fluoride exposures, and the other for nitrogen dioxide exposures. The tester using fluorine or fluoride atmospheres was constructed of nickel and the one using nitrogen dioxide was fabricated of stainless steel. Other corrosive gases could be used with the appropriate choice of system. For example, chlorine or hydrogen chloride could be used in the system fabricated of nickel, and sulfur dioxides or ammonia could be used in the stainless steel testing apparatus. Each tester is comprised of four equivalent dynamic systems designed for diluting a corrosive reagent with dry air, then with humidified air to provide a humid-corrosive environment for filter media testing. Auxiliary equipment includes a water injection system, corrosive reagent supply systems, and an automatic pressure differential (ΔP) monitoring and recording system. The testers are relatively maintenance-free and have operated continuously for periods as long as 96 h without requiring any attention, during total exposures of materials exceeding 600 h

  17. Corrosion studies on containment materials for vitrified high level nuclear waste

    International Nuclear Information System (INIS)

    Taylor, K.J.; Bland, I.D.; Marsh, G.P.

    1984-01-01

    The general corrosion of carbon steels buried in granite or bentonite beds and saturated with synthetic granitic ground water is investigated. Corrosion rates were measured after 170 and 470 days, and pitting corrosion after 200hrs and 300hrs. Experiments to measure corrosion rates due to radiolysis of γ-radiated argon-purged ground water were also carried out. Results support the feasibility of using carbon steel packs for isolating high-level wastes for 500-1000 yrs. (U.K.)

  18. Lead corrosion evaluation in high activity nuclear waste container (Argentina)

    International Nuclear Information System (INIS)

    Guasp, R.; Lanzani, L.; Bruzzoni, P.; Cufre, W.; Semino, C.J.

    2000-01-01

    This report describes a study of high activity nuclear waste canister corrosion in a deep geological disposal. In this canister design, the vitrified nuclear waste stainless steel container is shielded by a 100 mm thick lead wall. For mechanical resistance, the canister will also have a thin carbon steel external liner. Experimental and mathematical modeling studies are aimed to asses the corrosion kinetics of the carbon steel liner in first instance and then, once this liner has been corroded away, the corrosion kinetics of the main lead barrier. Being that oxygen reduction is the main cathodic reaction that supports the anodic oxidation of iron, a model is described predicting the rate of oxygen consumption in a sealed deep nuclear waste disposal vault as a result of the canister corrosion. Oxidation processes other than container corrosion, and that can account also for oxygen depletion, are not taken into consideration. Corrosion experimental studies on lead and its alloys in groundwater are also reported. These experiments are aimed to improve the corrosion resistance of commercial lead in groundwater. (author)

  19. Fouling of heat exchanger surfaces by dust particles from flue gases of glass furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Mutsaers, P.L.M.; Beerkens, R.G.C.; Waal, H. de (Nederlandse Centrale Organisatie voor Toegepast Natuurwetenschappelijk Onderzoek, Delft. Inst. of Applied Physics)

    1989-08-01

    Fouling by dust particles generally leads to a reduction of the heat transfer and causes corrosion of secondary heat exchangers. A deposition model, including thermodynamic equilibrium calculations, has been derived and applied to describe the deposition (i.e. fouling) process and the nature of the deposition products in a secondary heat exchanger. The deposition model has been verified by means of laboratory experiments, for the case of flue gases from soda-lime glass furnaces. Corrosion of iron-containing metallic materials, caused by the deposition products, has been briefly investigated with the same equipment. There is a close similarity between the experimental results and model calculations. The largest deposition rates from flue gases on cylindrical tubes in cross-flow configuration, are predicted and measured at the upstream stagnation point. The lowest deposition rates are determined at downstream stagnation point locations. At tube surface temperatures of approximately 520 to 550 K, the fouling rate on the tube reaches a maximum. In this temperature region NaHSO{sub 4} is the most important deposition product. This component is mainly formed at temperatures from 470 up to 540 K. The compound Na{sub 3}H(SO{sub 4}){sub 2} seems to be stable up to 570 K, for even higher temperatures Na{sub 2}SO{sub 4} has been found. These deposition products react with iron, SO{sub 3}, oxygen and water vapour forming the complex corrosion product Na{sub 3}Fe(SO{sub 4}){sub 3}. NaHSO{sub 4}, which is formed at tube surface temperatures below 540 K, causes more severe corrosion of iron-containing materials than Na{sub 2}SO{sub 4}. Maintaining temperatures of the heat exchanger surfaces above 550 to 600 K reduces the fouling tendency and corrosion in case of flue gases from oil-fired soda-lime glass furnaces. (orig.).

  20. Ash deposition and high temperature corrosion at combustion of aggressive fuels

    Energy Technology Data Exchange (ETDEWEB)

    Hede Larsen, O [I/S Fynsvaerket, Faelleskemikerne, Odense (Denmark); Henriksen, N [Elsamprojekt A/S, Faelleskemikerne, Fredericia (Denmark)

    1996-12-01

    In order to reduce CO{sub 2} emission, ELSAM is investigating the possibilities of using biomass - mainly straw - for combustion in high efficiency power plants. As straw has very high contents of chlorine and potassium, a fuel with high corrosion and ash deposition propensities has been introduced. ELSAM has investigated 3 ultra supercritical boiler concepts for combustion of straw alone or together with coal: (1) PF boilers with a relatively low share of straw, (2) CFB boilers with low to high share of straw and (3) vibrating grate boilers with 100% straw. These investigations has mainly been full-scale tests with straw fed into existing boilers. Corrosion tests have been performed in these boilers using temperature regulated probes and in-plant test tubes in existing superheaters. The corrosion has been determined by detailed measurements of wall thickness reduction and light optical microscopic measurements of the material degradation due to high temperature corrosion. Corrosion mechanisms have been evaluated using SEM/EDX together with thermodynamical considerations based on measurements of the chemical environment in the flue gas. Ash deposition is problematic in CFB boilers and in straw fired boilers, especially in years with high potassium and chlorine content of the straw. This ash deposition also is related to condensation of KCl and can probably only be handled by improved cleaning devices. (EG)

  1. High temperature corrosion in straw-fired power plants: Influence of steam/metal temperature on corrosion rates for TP347H

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Biede, O; Larsen, OH

    2002-01-01

    The corrosion in straw-fired boilers has been investigated at various straw-fired power plants in Denmark. Water/air-cooled probes, a test superheater and test sections removed from the actual superheater have been utilised to characterise corrosion and corrosion rates. This paper describes...... the corrosion rates measured for the TP347H type steel. The corrosion morphology at high temperature consists of grain boundary attack and selective attack of chromium. The corrosion rate increases with calculated metal temperature (based on steam temperature), however there is great variation within....... The difference in the results could be traced back to a lower flue gas temperature on one side of the boiler. Although metal temperature is the most important parameter with respect to corrosion rate, flue gas temperature also plays an important role. Efforts to quantify the effect of flue gas temperature...

  2. Corrosion and failure processes in high-level waste tanks

    International Nuclear Information System (INIS)

    Mahidhara, R.K.; Elleman, T.S.; Murty, K.L.

    1992-11-01

    A large amount of radioactive waste has been stored safely at the Savannah River and Hanford sites over the past 46 years. The aim of this report is to review the experimental corrosion studies at Savannah River and Hanford with the intention of identifying the types and rates of corrosion encountered and indicate how these data contribute to tank failure predictions. The compositions of the High-Level Wastes, mild steels used in the construction of the waste tanks and degradation-modes particularly stress corrosion cracking and pitting are discussed. Current concerns at the Hanford Site are highlighted

  3. Pressurized water reactor fuel performance problems connected with fuel cladding corrosion processes

    International Nuclear Information System (INIS)

    Dobrevski, I.; Zaharieva, N.

    2008-01-01

    Generally, Pressurized Water Reactor (WWER, PWR) Fuel Element Performance is connected with fuel cladding corrosion and crud deposition processes. By transient to extended fuel cycles in nuclear power reactors, aiming to achieve higher burnup and better fuel utilization, the role of these processes increases significantly. This evolution modifies the chemical and electrochemical conditions in the reactor primary system, including change of fuel claddings' environment. The higher duty cores are always attended with increased boiling (sub-cooled nucleate boiling) mainly on the feed fuel assemblies. This boiling process on fuel cladding surfaces can cause different consequences on fuel element cladding's environment characteristics. In the case of boiling at the cladding surfaces without or with some cover of corrosion product deposition, the behavior of gases dissolved in water phase is strongly influenced by the vapor generation. The increase of vapor partial pressure will reduce the partial pressures of dissolved gases and will cause their stripping out. By these circumstances the concentrations of dissolved gases in cladding wall water layer can dramatically decrease, including also the case by which all dissolved gases to be stripped out. On the other hand it is known that the hydrogen is added to primary coolant in order to avoid the production of oxidants by radiolysis of water. It is clear that if boiling strips out dissolved hydrogen, the creation of oxidizing conditions at the cladding surfaces will be favored. In this case the local production of oxidants will be a result from local processes of water radiolysis, by which not only both oxygen (O 2 ) and hydrogen (H 2 ) but also hydrogen peroxide (H 2 O 2 ) will be produced. While these hydrogen and oxygen will be stripped out preferentially by boiling, the bigger part of hydrogen peroxide will remain in wall water phase and will act as the most important factor for creation of oxidizing conditions in fuel

  4. Localized corrosion of high performance metal alloys in an acid/salt environment

    Science.gov (United States)

    Macdowell, L. G.; Ontiveros, C.

    1991-01-01

    Various vacuum jacketed cryogenic supply lines at the Space Shuttle launch site at Kennedy Space Center use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch, fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the thin walled 304L stainless steel flex hoses. A search was done to find a more corrosion resistant replacement material. The study focussed on 19 metal alloys. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, and long term exposure at a beach corrosion testing site. Based on the results of these tests, several nickel based alloys were found to have very high resistance to this corrosive environment. Also, there was excellent agreement between the electrochemical tests and the actual beach exposure tests. This suggests that electrochemical testing may be useful for narrowing the field of potential candidate alloys before subjecting samples to long term beach exposure.

  5. A novel high-strength and highly corrosive biodegradable Fe-Pd alloy: Structural, mechanical and in vitro corrosion and cytotoxicity study.

    Science.gov (United States)

    Čapek, Jaroslav; Msallamová, Šárka; Jablonská, Eva; Lipov, Jan; Vojtěch, Dalibor

    2017-10-01

    Recently, iron-based materials have been considered as candidates for the fabrication of biodegradable load-bearing implants. Alloying with palladium has been found to be a suitable approach to enhance the insufficient corrosion rate of iron-based alloys. In this work, we have extensively compared the microstructure, the mechanical and corrosion properties, and the cytotoxicity of an FePd2 (wt%) alloy prepared by three different routes - casting, mechanical alloying and spark plasma sintering (SPS), and mechanical alloying and the space holder technique (SHT). The properties of the FePd2 (wt%) were compared with pure Fe prepared in the same processes. The preparation route significantly influenced the material properties. Materials prepared by SPS possessed the highest values of mechanical properties (CYS~750-850MPa) and higher corrosion rates than the casted materials. Materials prepared by SHT contained approximately 60% porosity; therefore, their mechanical properties reached the lowest values, and they had the highest corrosion rates, approximately 0.7-1.2mm/a. Highly porous FePd2 was tested in vitro according to the ISO 10993-5 standard using L929 cells, and two-fold diluted extracts showed acceptable cytocompatibility. In general, alloying with Pd enhanced both mechanical properties and corrosion rates and did not decrease the cytocompatibility of the studied materials. Copyright © 2017 Elsevier B.V. All rights reserved.

  6. Corrosion fatigue of high strength fastener materials in seawater

    Science.gov (United States)

    Tipton, D. G.

    1983-12-01

    Environmental effects which significantly reduce the fatigue life of metals are discussed. Corrosion fatigue is a major concern in the engineering application of high strength fasteners in marine environments. The corrosion fatigue failure of an AISI 41L4O high strength steel blade to hub attachment bolt at the MOD-OA 200 kW wind turbine generator was investigated. The reduction of fatigue strength of AISI 41L4O in marine environments and to obtain similar corrosion fatigue data for candidate replacement materials was studied. The AISI 4140, PH 13-8Mo stainless steel, alloy 718 and alloy MP-35N were tested in axial fatigue at a frequency of 20 Hz in dry air and natural seawater. The fatigue data are fitted by regression equations to allow determination of fatigue strength for a given number of cycles to failure.

  7. Low temperature corrosion in bark fuelled, small boilers

    Energy Technology Data Exchange (ETDEWEB)

    Lindau, Leif; Goldschmidt, Barbara

    2008-05-15

    A number of small (3-12 MW), new biofuel boiler plants in southern Sweden, and (at least) in Austria, have suffered a high (wastage of mm/yrs) corrosion rate on the low temperature boiler side. This problem has been investigated with respect to its occurrence and its character by contacts with operators, by plant inspections, and by analysis of cold-side deposits. The plants affected have low feed water temperatures (< 100 deg C). The plants fire most types of Swedish biofuel: chips, bark, hog fuel, and 'GROT' (=twigs and tops). The results found give basis for a hypothesis that the corrosion results from the presence of an aqueous phase in the deposits, this phase being stabilized by dissolved salts having high solubility. It then follows that for each salt, there is a critical relative humidity (calculated from the flue gas water partial pressure and the cooling surface temperature as is common practice among boiler engineers) for both the presence of the aqueous phase and the corrosion. Some critical single salts, ZnCl{sub 2} and CaCl{sub 2} have been identified, and they give critical 'relative humidities' of 5% and 18% respectively. These figures are a lower bound. The corresponding figure, derived from the practical experience and the reported plant operational data, is between 20 and 30%. Corrosion tests have been carried out by exposing an air-cooled probe in the flue gases at a 12 MW boiler at Saevelundsverket in Alingsaas, and the material wastage at different temperatures has been measured with a profilometer. The high corrosion rates were reproduced in the tests for high relative humidities. The corrosion rate was small and not measurable (<0.1 mm/year) for relative humidity <22%. The work shows by means of indirect evidence that the corrosion critical components are ZnCl{sub 2} and possibly CaCl{sub 2} as well. The practical engineering design criterion derived from the work is that the relative humidity (calculated from the flue

  8. Reliability and corrosion induced degradation of electronic system

    International Nuclear Information System (INIS)

    Tapas, V.K.; Varde, P.V.

    2014-01-01

    This paper describe the corrosion induced degradation of electronic system failures due to environmental conditions such as humidity, temperature, ionic or organic contaminants, residuals; etc. which can accelerates as electrochemical reaction and causes corrosion of electronic components, Corrosive gases and water vapours from humid condition come into contact with the base metal results in buildup of various chemical reaction products. Ionic contamination responsible for electrochemical reaction, forms soluble complexes with metals, it can degrade the protective oxide film that forms on the positively biased metallization and/or lead to change in the local pH. Deterioration of metal components or electronic circuitry due to electrochemical migration needs to be controlled in order to reduce the corrosion. With explosive increase in demand and miniaturization in electronic system resulted in smaller components, closer spacing and thinner metallic path, it is expected that the corrosion and deterioration of electronic components may become cause or concern. This paper summarises the current understanding of chemistry behind possible causes of corrosion of electronic devices and its failure mechanism. (author)

  9. Advanced Corrosion-Resistant Zr Alloys for High Burnup and Generation IV Application

    International Nuclear Information System (INIS)

    Jeong, Y. H.; Park, S. Y.; Lee, M. H.; Choi, B. K.; Baek, J. H.; Park, J. Y.; Kim, J. H.; Kim, H. G.; Jung, Y. H.; Bang, B. G.

    2006-08-01

    The systematic study was performed to develop the advanced corrosion-resistant Zr alloys for high burnup and Gen IV application. The corrosion behavior was significantly changed with the alloy composition and the corrosion environment. In general, the model alloys with a higher alloying elements showed a higher corrosion resistance. Among the model alloys tested in this study, Zr-10Cr-0.2Fe showed the best corrosion resistance regardless of the corrosion condition. The oxide on the higher corrosion-resistant alloy such as Zr-1.0Cr-0.2Fe consisted of mainly columnar grains, and it have a higher tetragonal phase stability. In comparison with other alloys being considered for the SCWR, the Zr alloys showed a lower corrosion rate than ferritic-martensitic steels. The results of this study imply that, at least from a corrosion standpoint, Zr alloys deserve consideration as potential cladding or structural materials in supercritical water cooled reactors

  10. High resolution estimates of the corrosion risk for cultural heritage in Italy

    International Nuclear Information System (INIS)

    De Marco, Alessandra; Screpanti, Augusto; Mircea, Mihaela; Piersanti, Antonio; Proietti, Chiara; Fornasier, M. Francesca

    2017-01-01

    Air pollution plays a pivotal role in the deterioration of many materials used in buildings and cultural monuments causing an inestimable damage. This study aims to estimate the impacts of air pollution (SO 2 , HNO 3 , O 3 , PM 10 ) and meteorological conditions (temperature, precipitation, relative humidity) on limestone, copper and bronze based on high resolution air quality data-base produced with AMS-MINNI modelling system over the Italian territory over the time period 2003–2010. A comparison between high resolution data (AMS-MINNI grid, 4 × 4 km) and low resolution data (EMEP grid, 50 × 50 km) has been performed. Our results pointed out that the corrosion levels for limestone, copper and bronze are decreased in Italy from 2003 to 2010 in relation to decrease of pollutant concentrations. However, some problem related to air pollution persists especially in Northern and Southern Italy. In particular, PM 10 and HNO 3 are considered the main responsible for limestone corrosion. Moreover, the high resolution data (AMS-MINNI) allowed the identification of risk areas that are not visible with the low resolution data (EMEP modelling system) in all considered years and, especially, in the limestone case. Consequently, high resolution air quality simulations are suitable to provide concrete benefits in providing information for national effective policy against corrosion risk for cultural heritage, also in the context of climate changes that are affecting strongly Mediterranean basin. - Highlights: • Air pollution plays a pivotal role in the deterioration of cultural materials. • Limestone, copper and bronze corrosion levels decreased in Italy from 2003 to 2010. • PM 10 is considered the main responsible for limestone corrosion in Northern Italy. • HNO3 is considered the main responsible for limestone corrosion in all analyzed years. • High-resolution data are particularly useful to define area at risk for corrosion. - Importance of the high

  11. Corrosion behaviour of construction materials for high temperature steam electrolysers

    DEFF Research Database (Denmark)

    Nikiforov, Aleksey; Petrushina, Irina; Christensen, Erik

    2011-01-01

    temperature proton exchange membrane (PEM) steam electrolysers. Steady-state voltammetry was used in combination with scanning electron microscopy and energy-dispersive X-ray spectroscopy to evaluate the stability of the mentioned materials. It was found that stainless steels were the least resistant...... to corrosion under strong anodic polarisation. Among alloys, Ni-based showed the highest corrosion resistance in the simulated PEM electrolyser medium. In particular, Inconel 625 was the most promising among the tested corrosion-resistant alloys for the anodic compartment in high temperature steam electrolysis...

  12. Corrosion of Zircaloy-clad fuel rods in high-temperature PWRs: Measurement of waterside corrosion in North Anna Unit 1

    International Nuclear Information System (INIS)

    Balfour, M.G.; Kilp, G.R.; Comstock, R.J.; McAtee, K.R.; Thornburg, D.R.

    1992-03-01

    Twenty-four peripheral rods and two interior rods from North Anna Unit 1, End-of-Cycle 7, were measured at poolside for waterside corrosion on four-cycle Region 6 assemblies F35 and F66, with rod average burnups of 60 GWD/MTU. Similar measurements were obtained on 24 two-cycle fuel rods from Region 8A assemblies H02 and H10 with average burnups of about 40 GWD/MTU. The Region 6 peripheral rods had been corrosion measured previously after three cycles, at 45 GWD/MTU average burnup. The four-cycle Region 6 fuel rods showed high corrosion, compared to only intermediate corrosion level after three cycles. The accelerated corrosion rate in the fourth cycle was accompanied by extensive laminar cracking and spalling of the oxide film in the thickest regions. The peak corrosion of the two-cycle region 8A rods was 32 μm to 53 μm, with some isolated incipient oxide spalling. In conjunction with the in-reactor corrosion measurements, extensive characterization tests plus long-term autoclave corrosion tests were performed on archive samples of the three major tubing lots represented in the North Anna measurements. The autoclave tests generally showed the same ordering of corrosion by tubing lot as in the reactor; the chief difference between the archive tubing samples was a lower tin content (1.38 percent) for the lot with the lowest corrosion rate compared with a higher tin content (1.58) for the lot with the highest corrosion rate. There was no indication in the autoclave tests of an accelerated rate of corrosion as observed in the reactor

  13. Trials carried out on corrosive (fluorinated) atmosphere vacuum gauges

    International Nuclear Information System (INIS)

    Constant, M.; Houyvet, A.; Noe, P.

    1966-01-01

    Study of the stability of readings given by a modified Pirani type measurement probe with a view to long term operation in the presence of corrosive gases. Results of measurements carried out before and after use under these conditions. (author) [fr

  14. Corrosion of Nickel-Based Alloys in Ultra-High Temperature Heat Transfer Fluid

    Science.gov (United States)

    Wang, Tao; Reddy, Ramana G.

    2017-03-01

    MgCl2-KCl binary system has been proposed to be used as high temperature reactor coolant. Due to its relatively low melting point, good heat capacity and excellent thermal stability, this system can also be used in high operation temperature concentrating solar power generation system as heat transfer fluid (HTF). The corrosion behaviors of nickel based alloys in MgCl2-KCl molten salt system at 1,000 °C were determined based on long-term isothermal dipping test. After 500 h exposure tests under strictly maintained high purity argon gas atmosphere, the weight loss and corrosion rate analysis were conducted. Among all the tested samples, Ni-201 demonstrated the lowest corrosion rate due to the excellent resistance of Ni to high temperature element dissolution. Detailed surface topography and corrosion mechanisms were also determined by using scanning electron microscopy (SEM) equipped with energy dispersive spectrometer (EDS).

  15. Corrosion of silicon nitride in high temperature alkaline solutions

    Energy Technology Data Exchange (ETDEWEB)

    Qiu, Liyan, E-mail: liyan.qiu@cnl.ca; Guzonas, Dave A.; Qian, Jing

    2016-08-01

    The corrosion of silicon nitride (Si{sub 3}N{sub 4}) in alkaline solutions was studied at temperatures from 60 to 300 °C. Si{sub 3}N{sub 4} experienced significant corrosion above 100 °C. The release rates of silicon and nitrogen follow zero order reaction kinetics and increase with increasing temperature. The molar ratio of dissolved silicon and nitrogen species in the high temperature solutions is the same as that in the solid phase (congruent dissolution). The activation energy for silicon and nitrogen release rates is 75 kJ/mol which agrees well with that of silica dissolution. At 300 °C, the release of aluminum is observed and follows first order reaction kinetics while other minor constituents including Ti and Y are highly enriched on the corrosion films due to the low solubility of their oxides.

  16. Corrosion of high purity Fe-Cr-Ni alloys in 13 N boiling nitric acid

    International Nuclear Information System (INIS)

    Ohta, Joji; Mayuzumi, Masami; Kusanagi, Hideo; Takaku, Hiroshi

    1998-01-01

    Corrosion in boiling nitric acid was investigated for high purity Fe-18%Cr-12%Ni alloys and type 304L stainless steels (SS). Owing to very low impurity concentration, the solution treated high purity alloys show almost no intergranular corrosion while the type 304L SS show severe intergranular corrosion. Both in the high purity alloys and type 304L SS, aging treatments ranging from 873 K to 1073 K for 1 h enhance intergranular corrosion. During the aging treatments, impurities should be segregated to the grain boundaries. The corrosion behaviors were discussed from a standpoint of impurity segregation to grain boundaries. This study is of importance for purex reprocessing of spent fuels

  17. Corrosion mechanism of 13Cr stainless steel in completion fluid of high temperature and high concentration bromine salt

    International Nuclear Information System (INIS)

    Liu, Yan; Xu, Lining; Lu, Minxu; Meng, Yao; Zhu, Jinyang; Zhang, Lei

    2014-01-01

    Highlights: • The corrosion behavior of 13Cr steel exposed to bromine salt completion fluid containing high concentration bromine ions was investigated. • There are passive circles around pits on the 13Cr steel surface after 7 d of exposure. • Macroscopic galvanic corrosion formed between the passive halo and the pit. • The mechanism of pitting corrosion on 13Cr stainless steel exposed to heavy bromine brine was established. - Abstract: A series of corrosion tests of 13Cr stainless steel were conducted in a simulated completion fluid environment of high temperature and high concentration bromine salt. Corrosion behavior of specimens and the component of corrosion products were investigated by means of scanning electron microscope (SEM), confocal laser scanning microscopy (CLSM) and X-ray photoelectron spectroscopy (XPS). The results indicate that 13Cr steel suffers from severe local corrosion and there is always a passive halo around every pit. The formation mechanism of the passive halo is established. OH − ligand generates and adsorbs in a certain scale because of abundant OH − on the surface around the pits. Passive film forms around each pit, which leads to the occurrence of passivation in a certain region. Finally, the dissimilarities in properties and morphologies of regions, namely the pit and its corresponding passive halo, can result in different corrosion sensitivities and may promote the formation of macroscopic galvanic pairs

  18. Supercritical water corrosion of high Cr steels and Ni-base alloys

    International Nuclear Information System (INIS)

    Jang, Jin Sung; Han, Chang Hee; Hwang, Seong Sik

    2004-01-01

    High Cr steels (9 to 12% Cr) have been widely used for high temperature high pressure components in fossil power plants. Recently the concept of SCWR (supercritical water-cooled reactor) has aroused a keen interest as one of the next generation (Generation IV) reactors. Consequently Ni-base (or high Ni) alloys as well as high Cr steels that have already many experiences in the field are among the potential candidate alloys for the cladding or reactor internals. Tentative inlet and outlet temperatures of the anticipated SCWR are 280 and 510 .deg. C respectively. Among many candidate alloys there are austenitic stainless steels, Ni base alloys, ODS alloys as well as high Cr steels. In this study the corrosion behavior of the high Cr steels and Ni base (or high Ni) alloys in the supercritical water were investigated. The corrosion behavior of the unirradiated base metals could be used in the near future as a guideline for the out-of-pile or in-pile corrosion evaluation tests

  19. Highly corrosion resistant zirconium based alloy for reactor structural material

    International Nuclear Information System (INIS)

    Ito, Yoichi.

    1996-01-01

    The alloy of the present invention is a zirconium based alloy comprising tin (Sn), chromium (Cr), nickel (Ni) and iron (Fe) in zirconium (Zr). The amount of silicon (Si) as an impurity is not more than 60ppm. It is preferred that Sn is from 0.9 to 1.5wt%, that of Cr is from 0.05 to 0.15wt%, and (Fe + Ni) is from 0.17 to 0.5wt%. If not less than 0.12wt% of Fe is added, resistance against nodular corrosion is improved. The upper limit of Fe is preferably 0.40wt% from a view point of uniform suppression for the corrosion. The nodular corrosion can be suppressed by reducing the amount of Si-rich deposition product in the zirconium based alloy. Accordingly, a highly corrosion resistant zirconium based alloy improved for the corrosion resistance of zircaloy-2 and usable for a fuel cladding tube of a BWR type reactor can be obtained. (I.N.)

  20. Electrochemical corrosion potential and noise measurement in high temperature water

    International Nuclear Information System (INIS)

    Fong, Clinton; Chen, Yaw-Ming; Chu, Fang; Huang, Chia-Shen

    2000-01-01

    Hydrogen water chemistry (HWC) is one of the most important methods in boiling water reactor(BWR) system to mitigate and prevent stress corrosion cracking (SCC) problems of stainless steel components. Currently, the effectiveness of HWC in each BWR is mainly evaluated by the measurement of electrochemical corrosion potentials (ECP) and on-line monitoring of SCC behaviors of stainless steels. The objective of this work was to evaluate the characteristics and performance of commercially available high temperature reference electrodes. In addition, SCC monitoring technique based on electrochemical noise analysis (ECN) was also tested to examine its crack detection capability. The experimental work on electrochemical corrosion potential (ECP) measurements reveals that high temperature external Ag/AgCl reference electrode of highly dilute KCl electrolyte can adequately function in both NWC and HWC environments. The high dilution external Ag/AgCl electrode can work in conjunction with internal Ag/AgCl reference electrode, and Pt electrode to ensure the ECP measurement reliability. In simulated BWR environment, the electrochemical noise tests of SCC were carried out with both actively and passively loaded specimens of type 304 stainless steel with various electrode arrangements. From the coupling current and corrosion potential behaviors of the passive loading tests during immersion test, it is difficult to interpret the general state of stress corrosion cracking based on the analytical results of overall current and potential variations, local pulse patterns, statistical characteristics, or power spectral density of electrochemical noise signals. However, more positive SCC indication was observed in the power spectral density analysis. For aqueous environments of high solution impedance, successful application of electrochemical noise technique for SCC monitoring may require further improvement in specimen designs and analytical methods to enhance detection sensitivity

  1. Galvanic corrosion evaluation of high activity nuclear waste container metals components

    International Nuclear Information System (INIS)

    Semino, C.J.

    1990-04-01

    The final disposal container for vitrified high-level waste is assumed to have three metallic layers: a stainless steel inner layer, and external one of a metal to be selected and a thick lead layer (10 cm) in the middle. As design limit, the container shall act as an engineering barrier, granting the isolation of the radionuclides for approximately 1000 years. Preliminary titanium-lead galvanic couple tests showed that titanium behaved always as a cathode in the galvanic couple, promoting the galvanic corrosion of lead. This corrosion study focused on the behaviour of lead-AISI 304 stainless steel and lead-carbon steel (SAE 1010 and 1020) galvanic couples with different area relationships, temperature and media composition. High purity lead (99,999%) and commercial lead (99,9%) were used for galvanic couples tests. Tests were performed at 75, 50, 45 and 40 deg. C. Test solution was either synthetic groundwater, a suspension of 10% bentonite in groundwater, or synthetic sea water. The synthetic sea water was used at 100, 50 and 25% concentration by dilution with distilled water. Tests with lead-304 stainless steel galvanic couples showed that lead always behaves as an anode, corroding preferentially. Very low lead corrosion rates were found in lead-carbon steel galvanic couple in 10% bentonite suspension in synthetic groundwater test at 75 deg. C. An increase of carbon content in steel has very little influence on steel corrosion rate. Commercial lead has a higher corrosion rate and presented a more pronounced attack than high purity lead. Its corrosion rate is at least twice when lead-carbon steel area relationship increases from 1:10 to 1:40. There are higher steel corrosion rates in sea water than in groundwater. Lead behaves as a cathode to the end of the test. 8 refs, 85 figs, 10 tabs

  2. Effect of temperature on corrosion of steels in high purity water

    International Nuclear Information System (INIS)

    Honda, Takashi; Kashimura, Eiji; Ohashi, Kenya; Furutani, Yasumasa; Ohsumi, Katsumi; Aizawa, Motohiro; Matsubayashi, Hideo.

    1987-01-01

    Effect of temperature on corrosion behavior of steels was evaluated in the range of 150 - 300 deg C in high purity water containing about 200 ppb oxygen. The exposure tests were carried out in actual and simulated reactor water of BWR plants. Through X-ray diffractometry, SIMS, XPS and chemical analyses, it was clarified that the chemical composition and morphology of oxide films formed on austenitic stainless steel changed above about 250 deg C. Chromium dissolved easily through corrosion above this temperature, and the oxide films primarily consisted of spinel type oxides containing high concentration of nickel. Further, as the protectivety of oxide films increased with temperature, the corrosion rate had a peak around 250 deg C after a long exposure period. A major phase of oxide films on carbon steel was magnetite in the whole temperature range. However, as the oxide films formed at high temperatures had very compact structures, the effect of temperature on the corrosion rate was similar to that observed on stainless steel. (author)

  3. High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings

    International Nuclear Information System (INIS)

    Farmer, J C; Haslam, J J; Wong, F; Ji, X; Day, S D; Branagan, D J; Marshall, M C; Meacham, B E; Buffa, E J; Blue, C A; Rivard, J K; Beardsley, M B; Weaver, D T; Aprigliano, L F; Kohler, L; Bayles, R; Lemieux, E J; Wolejsza, T M; Martin, F J; Yang, N; Lucadamo, G; Perepezko, J H; Hildal, K; Kaufman, L; Heuer, A H; Ernst, F; Michal, G M; Kahn, H; Lavernia, E J

    2004-01-01

    The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an ''integral drip shield'' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent

  4. Oxidation and stress corrosion cracking of stainless steels in SCWRs

    International Nuclear Information System (INIS)

    Gomez Briceno, D.; Castro, L.; Blazquez, F.

    2008-01-01

    SCWRs are high-temperature, high-pressure, water-cooled reactors that operate above the thermodynamic critical point of water (374 deg C, 22.1 MPa). The SCWR offers many advantages compared to state-of- the-art LWRs including the use of a single phase coolant with high enthalpy, the elimination of components such as steam generators and steam separators and dryers, a low coolant mass inventory resulting in smaller components, and a much higher efficiency ∼ 44% vs. 33% in current LWRs). In these systems high pressure (25 MPa) coolant enters the vessel at 280 deg C which is heated to about 500 deg C and delivered to a power conversion cycle. Supercritical water (SCW) exhibits properties significantly different from those of liquid water below the critical point. Supercritical water acting essentially as a non-polar dense gas with solvation properties approaching those of a low-polarity organic. In this conditions, can dissolve gases like oxygen to complete miscibility. Depending upon what species are present and how much oxygen is present in the solution can becomes a very aggressive oxidising environment. Most of the data on corrosion in supercritical water are from fossil plant or oxidation waste disposal systems. However there is very limited data on corrosion in low conductivity de-aerated SCW and less on stress corrosion cracking behaviour under operating conditions foreseen for SCWR. Candidate materials for structural components are materials for high temperatures and include ferritic-martensitic alloys; oxide dispersion strengthened (ODS) ferritic/martensitic steels and strengthened steels by precipitation and for lower temperatures the austenitic stainless steels, such as 304 and 316, used in the LWR. Low swelling austenitic steels are also of high interest for areas with high dpa and high temperature. A review of the available information on corrosion and stress corrosion behaviour of different types of stainless steels in supercritical water at high

  5. Molecular carbon nitride ion beams for enhanced corrosion resistance of stainless steel

    Science.gov (United States)

    Markwitz, A.; Kennedy, J.

    2017-10-01

    A novel approach is presented for molecular carbon nitride beams to coat stainless surfaces steel using conventional safe feeder gases and electrically conductive sputter targets for surface engineering with ion implantation technology. GNS Science's Penning type ion sources take advantage of the breaking up of ion species in the plasma to assemble novel combinations of ion species. To test this phenomenon for carbon nitride, mixtures of gases and sputter targets were used to probe for CN+ ions for simultaneous implantation into stainless steel. Results from mass analysed ion beams show that CN+ and a variety of other ion species such as CNH+ can be produced successfully. Preliminary measurements show that the corrosion resistance of stainless steel surfaces increased sharply when implanting CN+ at 30 keV compared to reference samples, which is interesting from an application point of view in which improved corrosion resistance, surface engineering and short processing time of stainless steel is required. The results are also interesting for novel research in carbon-based mesoporous materials for energy storage applications and as electrode materials for electrochemical capacitors, because of their high surface area, electrical conductivity, chemical stability and low cost.

  6. Localized corrosion of high alloyed austenitic stainless steels

    International Nuclear Information System (INIS)

    Morach, R.; Schmuki, P.; Boehni, H.

    1992-01-01

    The susceptibility of several high alloyed stainless steels against localized corrosion was investigated by traditional potentiostatic and -kinetic methods and the current transient technique. Different test cells, proposed in literature, were evaluated for use in testing of plate materials. The AVESTA-cell showed to be not useful for potentiokinetic current density potential curves, but useable for pitting experiments. After pickling and prepassivation epoxy embedded materials proved to be resistant to crevice corrosion at the metal-resin interface. The electrode in form of a wire was the most reliable crevice free cell design. The grinding of the samples in the pretreatment procedure was found to have a large effect on the pitting corrosion behaviour. Using different paper types with varying grit, a drop in pitting potential for rougher surfaces and an increase in metastable pitting activity was found. Increasing surface roughness led also to changes in the electronic structure of the passive film reflected by a lower bandgap energy. High alloyed stainless steels showed no breakdown potential within the examined potential range. Compared to 18/8 type stainless steels significantly less transients were found. The number of transients decreases with increasing molybdenum and chromium content

  7. Corrosion Prevention And Control In High Pressure Oil And Gas Transmission Pipelines

    International Nuclear Information System (INIS)

    Hafez, M.T.; Radwan, M.H.; Jones, D.G.

    2004-01-01

    At the start of the 1990s there were concerns over the increasing threat of corrosion to the integrity of high-pressure oil and gas transmission pipelines. For example: corrosion was the major cause of reportable incidents in North America (1]. Corrosion was the major cause of pipeline failure in the Gulf of Mexico [2]. Corrosion in a North American onshore oil pipeline had required over $1 billion in repairs(3]. Internal corrosion along the complete length of pipelines had resulted in replacement[4] . However, the worldwide published failure statistics indicate that the incidents of corrosion are not increasing year on year(5-9]. Indeed, CONCA WE[8,9] statistics (for pipelines In Western Europe) show that the failure rate from corrosion (the most likely failure mode with increasing age) has not increased with pipeline age (Figure 1). In fact the statistics for gas pipelines in Europe

  8. Corrosion of container materials for disposal of high-level radioactive wastes

    Energy Technology Data Exchange (ETDEWEB)

    Chun, K.S.; Park, H.S.; Yeon, J.W.; Ha, Y.K. [Korea Atomic Energy Research Institute, Taejon (Korea)

    1999-01-01

    In the corrosion aspect of container for the deep geological disposal of high-level radioactive waste, disposal concepts and the related container materials, which have been developed by advanced countries, have been reviewed. The disposal circumstances could be divided into the saturated and the unsaturated zones. The candidate materials in the countries, which consider the disposal in the unsaturated zone, are the corrosion resistant materials such as supper alloys and stainless steels, but those in the saturated zone is cupper, one of the corrosion allowable materials. By the results of the pitting corrosion test of sensitized stainless steels (such as 304, 304L, 316 and 316L), pitting potential is decreased with the degree of sensitization and the pitting corrosion resistance of 316L is higher than others. And so, the long-term corrosion experiment with 316L stainless steel specimens, sebsitized and non-sensitized, under the compacted bentonite and synthetic granitic groundwater has been being carried out. The results from the experiment for 12 months indicate that no evidence of pitting corrosion of the specimens has been observed but the crevice corrosion has occurred on the sensitized specimens even for 3 months. (author). 33 refs., 19 figs., 10 tabs.

  9. Stress corrosion in high-strength aluminum alloys

    Science.gov (United States)

    Dorward, R. C.; Hasse, K. R.

    1980-01-01

    Report describes results of stress-corrosion tests on aluminum alloys 7075, 7475, 7050, and 7049. Tests compare performance of original stress-corrosion-resistant (SCR) aluminum, 7075, with newer, higher-strength SCR alloys. Alloys 7050 and 7049 are found superior in short-transverse cross-corrosion resistance to older 7075 alloy; all alloys are subject to self-loading effect caused by wedging of corrosion products in cracks. Effect causes cracks to continue to grow, even at very-low externally applied loads.

  10. Resistance to Corrosion of Reinforcement of High Volume Fly Ash Concrete

    International Nuclear Information System (INIS)

    Kwon, S. O.; Bae, S. H.; Lee, H. J.; Lee, K. M.; Jung, S. H.

    2014-01-01

    Due to the increasing of interest about the eco-friendly concrete, it is increased to use concretes containing by-products of industry such as fly ash(FA), ground granulated blast furnace slag(GGBFS), silica fume(SF), and etc. Especially, these are well known for improving the resistances to reinforcement corrosion in concrete and decreasing chloride ion penetration. The purpose of this experimental research is to evaluate the resistance against corrosion of reinforcement of high volume fly ash(HVFA) concrete which is replaced with high volume fly ash for cement volume. For this purpose, the concrete test specimens were made for various strength level and replacement ratio of FA, and then the compressive strength and diffusion coefficient for chloride ion of them were measured for 28, 91, and 182 days, respectively. Also, corrosion monitoring by half cell potential method was carried out for the made lollypop concrete test specimens to detect the time of corrosion initiation for reinforcement in concrete. As a result, it was observed from the test results that the compressive strength of HVFA concrete was decreased with increasing replacement ratio of FA but long-term resistances against reinforcement corrosion and chloride ion penetration of that were increased

  11. Corrosion of metallic materials by uranium hexafluoride at high temperatures (1963)

    International Nuclear Information System (INIS)

    Langlois, G.

    1963-01-01

    The corrosion of the following metals or alloys by UF 6 : nickel, monel, Inconel, gold, platinum, stainless steel, is studied in the temperature range from 300 to 1000 deg. C. The test method, designed to avoid heating the apparatus containing the corrosive fluid to a high temperature, consists in using threadlike samples heated by the Joule effect, the rest of the apparatus being maintained close to room temperature. This technique makes it possible also to determine continuously the penetration of the corrosion by measuring the electrical resistance of the sample with a double Thomson bridge. A series of rapid comparison tests shows that stainless steel, precious metals and Inconel are attacked far too rapidly to be used above 500 deg. C; only monel and especially nickel appear capable of resisting at high temperatures. The detailed examination of the behaviour of nickel shows that the metallic fluoride is volatilized and that this influences the corrosion rate. It shows also the existence of a temperature zone situated between 550 and 700 deg. C in which occurs A strong intergranular corrosion the cause of which appears to be the presence of impurities in the metal. (author) [fr

  12. Coal-fired power plants and the causes of high temperature corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Oakey, J E; Simms, N J [British Coal Corporation, Coal Technology Development Div., Cheltenham, Glos (United Kingdom); Tomkings, A B [ERA Technology Ltd., Leatherhead, Surrey (United Kingdom)

    1996-12-01

    The heat exchangers in all types of coal-fired power plant operate in aggressive, high temperature environments where high temperature corrosion can severely limit their service lives. The extent of this corrosion is governed by the combined effects of the operating conditions of the heat exchanger and the presence of corrosive species released from the coal during operation. This paper reviews the coal-related factors, such as ash deposition, which influence the operating environments of heat exchangers in three types of coal-fired power plant - conventional pulverized coal boilers, fluidized bed boilers and coal gasification systems. The effects on the performance of the materials used for these heat exchangers are then compared. (au) 35 refs.

  13. Corrosion behaviour of high temperature alloys in impure helium environments

    International Nuclear Information System (INIS)

    Shindo, Masami; Quadakkers, W.J.; Schuster, H.

    1986-01-01

    Corrosion tests with Ni-base high temperature alloys were carried out at 900 and 950 0 C in simulated high temperature reactor helium environments. It is shown that the carburization and decarburization behaviour is strongly affected by the Cr and Ti(Al) contents of the alloys. In carburizing environments, additions of Ti, alone or in combination with Al, significantly improve the carburization resistance. In oxidizing environment, the alloys with high Cr and Al(Ti) contents are the most resistant against decarburization. In this environment alloys with additions of Ti and Al show poor oxidation resistance. The experimental results obtained are compared with a recently developed theory describing corrosion of high temperature alloys in high temperature reactor helium environments. (orig.)

  14. Corrosion protection with eco-friendly inhibitors

    Science.gov (United States)

    Shahid, Muhammad

    2011-12-01

    Corrosion occurs as a result of the interaction of a metal with its environment. The extent of corrosion depends on the type of metal, the existing conditions in the environment and the type of aggressive ions present in the medium. For example, CO3-2 and NO-3 produce an insoluble deposit on the surface of iron, resulting in the isolation of metal and consequent decrease of corrosion. On the other hand, halide ions are adsorbed selectively on the metal surface and prevent formation of the oxide phase on the metal surface, resulting in continuous corrosion. Iron, aluminum and their alloys are widely used, both domestically and industrially. Linear alkylbenzene and linear alkylbenzene sulfonate are commonly used as detergents. They have also been found together in waste water. It is claimed that these chemicals act as inhibitors for stainless steel and aluminum. Release of toxic gases as a result of corrosion in pipelines may lead in certain cases to air pollution and possible health hazards. Therefore, there are two ways to look at the relationship between corrosion and pollution: (i) corrosion of metals and alloys due to environmental pollution and (ii) environmental pollution as a result of corrosion protection. This paper encompasses the two scenarios and possible remedies for various cases, using 'green' inhibitors obtained either from plant extracts or from pharmaceutical compounds. In the present study, the effect of piperacillin sodium as a corrosion inhibitor for mild steel was investigated using a weight-loss method as well as a three-electrode dc electrochemical technique. It was found that the corrosion rate decreased as the concentration of the inhibitor increased up to 9×10-4 M 93% efficiency was exhibited at this concentration.

  15. Effect of high temperature filtration on out-core corrosion product activity

    International Nuclear Information System (INIS)

    Horvath, G.L.; Bogancs, J.

    1983-01-01

    Investigation of the effect of high temperature filtration on corrosion product transport and out-core corrosion product activity has been carried out for VVER-440 plants. In the physico-chemical model applied particulate and dissolved corrosion products were taken into account. We supposed 100% effectivity for the particulate filter. It was found that about 0,5% 160 t/h/ of the main flow would result in an approx.50% reduction of the out-core corrosion product activity. Investigation of the details of the physico-chemical model in Nuclear Power Plant Paks showed a particle deposition rate measured during power transients fairly agreeing with other measurements and data used in the calculations. (author)

  16. ANÁLISIS DE CORROSIÓN EN DUCTOS DE CONDUCCIÓN DE GASES EN UNA PLANTA DE CLINKER CORROSION ANALYSIS IN GAS CONDUCTION DUCTS IN A CLINKER PLANT

    Directory of Open Access Journals (Sweden)

    Alex Humberto Restrepo Carvajal

    2009-04-01

    environment aggressiveness evaluation, pollutant (chlorides, sulfates and nitrogen oxides collectors were installed. The collected samples were analyzed by optic and scanning electron microscopy, EDS spectroscopy, X ray diffraction, infrared spectroscopy and ionic chromatography. Gases were analyzed in-situ following EPA-2 procedure. The results for the external surfaces indicate an atmospheric aggressiveness C3 according to ISO 9223 standard, showing the influence of high temperature, long humectation periods, particulate matter and mistakes in the selection of the protection system. The products layers at the exterior are uniform, compact and are mainly composed of hematite. Sulfuration and oxidation processes are found inside the ducts; the sulfur attack is localized and generates perforation of the metallic walls. The products found are mostly iron sulfates and Fe2O3. The procedures employed and the results obtained are useful for decision making on maintenance and corrosion protection of this kind of installations.

  17. Corrosion behaviour of high temperature alloys in the cooling gas of high temperature reactors

    International Nuclear Information System (INIS)

    Quadakkers, W.J.; Schuster, H.

    1989-01-01

    The reactive impurities in the primary cooling helium of advanced high temperature gas cooled reactors (HTGR) can cause oxidation, carburization or decarburization of the heat exchanging metallic components. By studies of the fundamental aspects of the corrosion mechanisms it became possible to define operating conditions under which the metallic construction materials show, from the viewpoint of technical application, acceptable corrosion behaviour. By extensive test programmes with exposure times of up to 30,000 hours, a data base has been obtained which allows a reliable extrapolation of the corrosion effects up to the envisaged service lives of the heat exchanging components. (author). 6 refs, 7 figs

  18. Corrosion behaviour of construction materials for high temperature water electrolysers

    Energy Technology Data Exchange (ETDEWEB)

    Nikiforov, A.; Petruchina, I.; Christensen, E.; Bjerrum, N.J.; Tomas-Garcya, A.L. [Technical Univ. of Denmark, Lyngby (Denmark). Dept. of Chemistry, Materials Science Group

    2010-07-01

    This presentation reported on a study in which the feasibility of using different corrosion resistant stainless steels as a possible metallic bipolar plate and construction material was evaluated in terms of corrosion resistance under conditions corresponding to the conditions in high temperature proton exchange membrane (PEM) water electrolysers (HTPEMWE). PEM water electrolysis technology has been touted as an effective alternative to more conventional alkaline water electrolysis. Although the energy efficiency of this technology can be increased considerably at temperatures above 100 degrees C, this increases the demands to all the used materials with respect to corrosion stability and thermal stability. In this study, Ni-based alloys as well as titanium and tantalum samples were exposed to anodic polarization in 85 per cent phosphoric acid electrolyte solution. Tests were performed at 80 and 120 degrees C to determine the dependence of corrosion speed and working temperature. Platinum and gold plates were also tested for a comparative evaluation. Steady-state voltammetry was used along with scanning electron microscopy and energy-dispersive X-ray spectroscopy. Titanium showed the poorest corrosion resistance, while Ni-based alloys showed the highest corrosion resistance, with Inconel R 625 being the most promising alloy for the bipolar plate of an HTPEMWE. 3 refs., 1 tab., 2 figs.

  19. Potential high temperature corrosion problems due to co-firing of biomass and fossil fuels

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Vilhelmsen, T.; Jensen, S.A.

    2007-01-01

    Over the past years, considerable high temperature corrosion problems have been encountered when firing biomass in power plants due to the high content of potassium chloride in the deposits. Therefore to combat chloride corrosion problems co-firing of biomass with a fossil fuel has been undertaken....... This results in potassium chloride being converted to potassium sulphate in the combustion chamber and it is sulphate rich deposits that are deposited on the vulnerable metallic surfaces such as high temperature superheaters. Although this removes the problem of chloride corrosion, other corrosion mechanisms...... appear such as sulphidation and hot corrosion due to sulphate deposits. At Studstrup power plant Unit 4, based on trials with exposure times of 3000 hours using 0-20% straw co-firing with coal, the plant now runs with a fuel of 10% straw + coal. After three years exposure in this environment...

  20. A High-Performance Corrosion-Resistant Iron-Based Amorphous Metal - The Effects of Composition, Structure and Environment on Corrosion Resistance

    International Nuclear Information System (INIS)

    Farmer, J.; Haslam, J.; Day, D.; Lian, T.; Saw, C.; Hailey, P.; Choi, J.S.; Rebak, R.; Yang, N.; Bayles, R.; Aprigliano, L.; Payer, J.; Perepezko, J.; Hildal, K.; Lavernia, E.; Ajdelsztajn, L.; Branagan, D.; Beardsley, B.

    2007-01-01

    The passive film stability of several Fe-based amorphous metal formulations have been found to be comparable to that of high-performance Ni-based alloys, and superior to that of stainless steels, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. Chromium (Cr), molybdenum (Mo) and tungsten (W) provide corrosion resistance; boron (B) enables glass formation; and rare earths such as yttrium (Y) lower critical cooling rate (CCR). The high boron content of this particular amorphous metal also makes it an effective neutron absorber, and suitable for criticality control applications, as discussed in companion publications. Corrosion data for SAM2X5 (Fe 49.7 Cr 17.7 Mn 1.9 Mo 7.4 W 1.6 B 15.2 C 3.8 Si 2.4 ) is discussed here. (authors)

  1. Corrosion of carbon steel in saturated high-level waste salt solutions

    International Nuclear Information System (INIS)

    Wiersma, B.J.; Parish, W.R.

    1997-01-01

    High level waste stored as crystallized salts is to be removed from carbon steel tanks by water dissolution. Dissolution of the saltcake must be performed in a manner which will not impact the integrity of the tank. Corrosion testing was performed to determine the amount of corrosion inhibitor that must be added to the dissolution water in order to ensure that the salt solution formed would not induce corrosion degradation of the tank materials. The corrosion testing performed included controlled potential slow strain rate, coupon immersion, and potentiodynamic polarization tests. These tests were utilized to investigate the susceptibility of the cooling coil material to stress corrosion cracking in the anticipated environments. No evidence of SCC was observed in any of the tests. Based on these results, the recommended corrosion requirements were that the temperature of the salt solution be less than 50 degrees C and that the minimum hydroxide concentration be 0.4 molar. It was also recommended that the hydroxide concentration not stay below 0.4 molar for longer than 45 days

  2. Pitting corrosion resistance of high alloy OCTG in ferric chloride solution

    International Nuclear Information System (INIS)

    Masamura, K.; Yamamoto, S.; Matsushima, I.

    1986-01-01

    The effects of alloying elements and precipitated phases on the corrosion rate of high alloy OCTG in the ferric chloride solution have been evaluated. The corrosion rate of Fe-Cr-Ni-Mo alloys without precipitated phases, e.g. carbides and sigma phase, can be estimated from the composition using the following equation: log(C.R.)=-0.144xPRE-7690/(273+T)+28.6 where C.R. is the corrosion rate in g/m/sup 2//hr; PRE is Cr+3Mo+16N in percent and T is the test temperature in 0 C. The activation energies of the ferric chloride test are almost the same regardless of PRE or Ni content when no detrimental phase precipitates. When carbides or the sigma phase precipitate, the corrosion rate is higher and the activation energy is lowered. This suggests that secondary phases give preferential sites for initiation of pitting corrosion

  3. High Temperature Corrosion in Biomass Incineration Plants

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Maahn, Ernst emanuel; Gotthjælp, K.

    1997-01-01

    The aim of the project is to study the role of ash deposits in high temperature corrosion of superheater materials in biomass and refuse fire combined heat and power plants. The project has included the two main activities: a) A chemical characterisation of ash deposits collected from a major...

  4. High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 2

    International Nuclear Information System (INIS)

    Cunnane, J.C.

    1994-03-01

    The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion.This document is organized into three volumes. Volumes I and II represent a tiered set of information intended for somewhat different audiences. Volume I is intended to provide an overview of waste glass corrosion, and Volume 11 is intended to provide additional experimental details on experimental factors that influence waste glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II. Volume I is intended for managers, decision makers, and modelers, the combined set of Volumes I, II, and III is intended for scientists and engineers working in the field of high-level waste

  5. High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 2

    Energy Technology Data Exchange (ETDEWEB)

    Cunnane, J.C. [comp.; Bates, J.K.; Bradley, C.R. [Argonne National Lab., IL (United States)] [and others

    1994-03-01

    The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion.This document is organized into three volumes. Volumes I and II represent a tiered set of information intended for somewhat different audiences. Volume I is intended to provide an overview of waste glass corrosion, and Volume 11 is intended to provide additional experimental details on experimental factors that influence waste glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II. Volume I is intended for managers, decision makers, and modelers, the combined set of Volumes I, II, and III is intended for scientists and engineers working in the field of high-level waste.

  6. Container material for the disposal of highly radioactive wastes: corrosion chemistry aspects

    International Nuclear Information System (INIS)

    Grauer, R.

    1984-08-01

    Prior to disposal in crystalline formations it is planned to enclose vitrified highly radioactive waste from nuclear power plants in metallic containers ensuring their isolation from the groundwater for at least 1,000 years. Appropriate metals can be either thermodynamically stable in the repository environment (such as copper), passive materials with very low corrosion rates (titanium, nickel alloys), or metals such as cast iron or unalloyed cast steels which, although they corrode, can be used in sections thick enough to allow for this corrosion. The first part of the report presents the essentials of corrosion science in order to enable even a non-specialist to follow the considerations and arguments necessary to choose the material and design the container against corrosion. Following this, the principles of the long-term extrapolation of corrosion behaviour are discussed. The second part summarizes and comments upon the literature search carried out to identify published results relevant to corrosion in a repository environment. Results of archeaological studies are included wherever possible. Not only the general corrosion behaviour but also localized corrosion and stress corrosion cracking are considered, and the influence of hydrogen on the material behaviour is discussed. Taking the corrosion behaviour as criterion, the author suggests the use either of copper or of cast iron or steel as an appropriate container material. The report concludes with proposals for further studies. (Auth.)

  7. Corrosion in waste incineration facilities; Korrosion i avfallsfoerbraenningsanlaeggningar

    Energy Technology Data Exchange (ETDEWEB)

    Staalenheim, Annika; Henderson, Pamela

    2004-11-01

    be protected by materials with a high content of Al{sub 2}O{sub 3} or Cr{sub 2}O{sub 3}. No general recommendation for superheater materials can be made. A separate evaluation must be made for each case. Parameters such as corrosive species in flue gases and deposits, material and flue gas temperatures, flue gas velocities, particle content and soot blowing must be considered. Usually a more exclusive material must be used for parts in the most corrosive environment, while a cheaper material can be selected for the rest of the superheaters. Surfaces exposed to erosion usually needs extra protection in the form of replaceable shields. These can often be made of a relatively cheap material. Adding sulphur can be an economically beneficial method for reducing superheater corrosion. This can be done by co-firing with coal or by using additives, such as sulphur or ChlorOut. The boiler should be cleaned from deposits immediately after shutdown. If this is not done hygroscopic salts in the deposits can cause severe corrosion.

  8. Experience with high-temperature filtration of incinerator flue gases

    International Nuclear Information System (INIS)

    Carpentier, S.; de Tassigny, C.

    1990-01-01

    It is always preferable to filter incinerator flue gases as close as possible to their origin, i.e. in a high-temperature zone, and means must be provided to destroy the other organic parts of the flyash resulting from these gases by in-filter combustion. The filter also traps a mineral part of the flyash, which eventually causes clogging and requires replacement or regeneration. Such filtration systems are available and can be operated on an industrial scale. They include candles made of micro-expanded refractory alloys supporting filtering media, porous ceramic candles and other devices. Research and subsequent pilot facility testing have enabled development of alumina fiber filter cartridges that offer more advantages than other equipment employed to date. Specifically, these advantages are: ultralight weight, which enables construction of systems that are relatively unaffected by creep and high-temperature deformations; excellent refractory qualities, which permit a use above 1000 degrees C; insensitivity to thermal shocks and in-situ carbon fines combustion capability; anti-acid quality of the material, which enables high-temperature filtration of acidic flue gases (chlorine and hydrochloric acid, SO x , etc.); low initial pressure drop of the cartridges; dimensional stability of the cartridges, which can be machined to a given tolerance with specific contours after casting and drying. This paper reports the results obtained during the last filtration system test campaign. Details are given for operating conditions, grain sizes and real-time monitoring of various parameters

  9. Potential high temperature corrosion problems due to co-firing of biomass and fossil fuels

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Vilhelmsen, T.; Jensen, S.A.

    2008-01-01

    Over the past few years, considerable high temperature corrosion problems have been encountered when firing biomass in power plants due to the high content of potassium chloride in the deposits. Therefore, to combat chloride corrosion problems cofiring of biomass with a fossil fuel has been...... undertaken. This results in potassium chloride being converted to potassium sulphate in the combustion chamber and it is sulphate rich deposits that are deposited on the vulnerable metallic surfaces such as high temperature superheaters. Although this removes the problem of chloride corrosion, other...... corrosion mechanisms appear such as sulphidation and hot corrosion due to sulphate deposits. At Studstrup power plant Unit 4, based on trials with exposure times of 3000 h using 0–20% straw co-firing with coal, the plant now runs with a fuel mix of 10% strawþcoal. Based on results from a 3 years exposure...

  10. High temperature chlorosilane corrosion of iron and AISI 316L stainless steel

    Science.gov (United States)

    Aller, Joshua Loren

    Chlorosilane gas streams are used at high temperatures (>500°C) throughout the semiconductor, polycrystalline silicon, and fumed silica industries, primarily as a way to refine, deposit, and produce silicon and silicon containing materials. The presence of both chlorine and silicon in chlorosilane species creates unique corrosion environments due to the ability of many metals to form both metal-chlorides and metal-silicides, and it is further complicated by the fact that many metal-chlorides are volatile at high-temperatures while metal-silicides are generally stable. To withstand the uniquely corrosive environments, expensive alloys are often utilized, which increases the cost of final products. This work focuses on the corrosion behavior of iron, the primary component of low-cost alloys, and AISI 316L, a common low-cost stainless steel, in environments representative of industrial processes. The experiments were conducted using a customized high temperature chlorosilane corrosion system that exposed samples to an atmospheric pressure, high temperature, chlorosilane environment with variable input amounts of hydrogen, silicon tetrachloride, and hydrogen chloride plus the option of embedding samples in silicon during the exposure. Pre and post exposure sample analysis including scanning electron microscopy, x-ray diffraction, energy dispersive x-ray spectroscopy, and gravimetric analysis showed the surface corrosion products varied depending on the time, temperature, and environment that the samples were exposed to. Most commonly, a volatile chloride product formed first, followed by a stratified metal silicide layer. The chlorine and silicon activities in the corrosion environment were changed independently and were found to significantly alter the corrosion behavior; a phenomenon supported by computational thermodynamic equilibrium simulations. It was found that in comparable environments, the stainless steel corroded significantly less than the pure iron. This

  11. EFECTOS DE LOS GASES PRODUCTO DE LA COMBUSTIÓN EN LOS GENERADORES DE VAPOR

    Directory of Open Access Journals (Sweden)

    Manuel Plá Duporté

    2011-02-01

    Full Text Available En el trabajo se presentan recopilados, los efectos de ensuciamiento y corrosión que provocan en ungenerador de vapor acuotubular los gases productos de la combustión de combustibles líquidos,explicándose los mecanismos mediante los cuales ocurren tanto en las zonas de alta temperaturacomo en las de baja temperatura  This paper presents gathering of the dirty and corrosion effects of flue gas from liquid fuels, also it’sexplained the process by means of which happen in high and low temperature surfaces in steam watergenerator

  12. Achievments of corrosion science and corrosion protection technology

    International Nuclear Information System (INIS)

    Fontana, M.; Stehjl, R.

    1985-01-01

    Problems of corrosion-mechanical strength of metals, effect of corrosive media on creep characteristics are presented. New concepts of the mechanism of corrosion cracking and its relation to hydrogen embrittlement are described. Kinetics and mechanism of hydrogen embrittlement effect on the process of corrosion cracking of different steels and alloys are considered. The dependence of such types of failure on various structural factors is shown. Data on corrosion cracking of high-strength aluminium and titanium alloys, mechanism of the processes and protective methods are given

  13. High temperature corrosion under conditions simulating biomass firing: depth-resolved phase identification

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2014-01-01

    ) were coated with KCl and is o-thermally exposed at 560 o C for 168 h under a flue gas corresponding to straw firing. Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS), and X-ray Diffraction (XRD) characterization techniques were employed for comprehensive characterization......Both cross-sectional and plan view, ‘top-down’ characterization methods were employed , for a depth-resolved characterization of corrosion products resulting from high temperature corrosion under laboratory conditions simulating biomass firing. Samples of an austenitic stainless steel (TP 347H FG...... of the corrosion product. Results from this comprehensive characterization revealed more details on the morphology and composition of the corrosion product....

  14. High Velocity Oxidation and Hot Corrosion Resistance of Some ODS Alloys

    Science.gov (United States)

    Lowell, C. E.; Deadmore, D. L.

    1977-01-01

    Several oxide dispersion strengthened (ODS) alloys were tested for cyclic, high velocity, oxidation, and hot corrosion resistance. These results were compared to the resistance of an advanced, NiCrAl coated superalloy. An ODS FeCrAl were identified as having sufficient oxidation and hot corrosion resistance to allow potential use in an aircraft gas turbine without coating.

  15. Corrosion behavior in high heat input welded heat-affected zone of Ni-free high-nitrogen Fe–18Cr–10Mn–N austenitic stainless steel

    International Nuclear Information System (INIS)

    Moon, Joonoh; Ha, Heon-Young; Lee, Tae-Ho

    2013-01-01

    The pitting corrosion and interphase corrosion behaviors in high heat input welded heat-affected zone (HAZ) of a metastable high-nitrogen Fe–18Cr–10Mn–N austenitic stainless steel were explored through electrochemical tests. The HAZs were simulated using Gleeble simulator with high heat input welding condition of 300 kJ/cm and the peak temperature of the HAZs was changed from 1200 °C to 1350 °C, aiming to examine the effect of δ-ferrite formation on corrosion behavior. The electrochemical test results show that both pitting corrosion resistance and interphase corrosion resistance were seriously deteriorated by δ-ferrite formation in the HAZ and their aspects were different with increasing δ-ferrite fraction. The pitting corrosion resistance was decreased by the formation of Cr-depleted zone along δ-ferrite/austenite (γ) interphase resulting from δ-ferrite formation; however it didn't depend on δ-ferrite fraction. The interphase corrosion resistance depends on the total amount of Cr-depleted zone as well as ferrite area and thus continuously decreased with increasing δ-ferrite fraction. The different effects of δ-ferrite fraction on pitting corrosion and interphase corrosion were carefully discussed in terms of alloying elements partitioning in the HAZ based on thermodynamic consideration. - Highlights: • Corrosion behavior in the weld HAZ of high-nitrogen austenitic alloy was studied. • Cr 2 N particle was not precipitated in high heat input welded HAZ of tested alloy. • Pitting corrosion and interphase corrosion show a different behavior. • Pitting corrosion resistance was affected by whether or not δ-ferrite forms. • Interphase corrosion resistance was affected by the total amount of δ-ferrite

  16. High Temperature Corrosion under Laboratory Conditions Simulating Biomass-Firing: A Comprehensive Characterization of Corrosion Products

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2014-01-01

    characterization of the corrosion products. The corrosion products consisted of three layers: i) the outermost layer consisting of a mixed layer of K2SO4 and FexOy on a partly molten layer of the initial deposit, ii) the middle layer consists of spinel (FeCr2O4) and Fe2O3, and iii) the innermost layer is a sponge......-like Ni3S2 containing layer. At the corrosion front, Cl-rich protrusions were observed. Results indicate that selective corrosion of Fe and Cr by Cl, active oxidation and sulphidation attack of Ni are possible corrosion mechanisms....

  17. Materials and corrosion programs sponsored by the Gas Research Institute

    International Nuclear Information System (INIS)

    Flowers, A.

    1980-01-01

    The paper deals briefly with the Gas Research Institute and its research in materials and corrosion. As a not-for-profit organization, the Gas Research Institute plans, finances, and manages applied and basic research and technological development programs associated with gaseous fuels. These programs are in the general areas of production, transportation, storage, utilization and conservation of natural and manufactured gases and related products. Research results, whether experimental or analytical, are evaluated and publicly disseminated. Materials and corrosion research is concentrated in the SNG from Coal and Non-fossil Hydrogen subprograms

  18. Phase Stability Diagrams for High Temperature Corrosion Processes

    Directory of Open Access Journals (Sweden)

    J. J. Ramos-Hernandez

    2013-01-01

    Full Text Available Corrosion phenomena of metals by fused salts depend on chemical composition of the melt and environmental conditions of the system. Detail knowledge of chemistry and thermodynamic of aggressive species formed during the corrosion process is essential for a better understanding of materials degradation exposed to high temperature. When there is a lack of kinetic data for the corrosion processes, an alternative to understand the thermodynamic behavior of chemical species is to utilize phase stability diagrams. Nowadays, there are several specialized software programs to calculate phase stability diagrams. These programs are based on thermodynamics of chemical reactions. Using a thermodynamic data base allows the calculation of different types of phase diagrams. However, sometimes it is difficult to have access to such data bases. In this work, an alternative way to calculate phase stability diagrams is presented. The work is exemplified in the Na-V-S-O and Al-Na-V-S-O systems. This system was chosen because vanadium salts is one of the more aggressive system for all engineering alloys, especially in those processes where fossil fuels are used.

  19. Improving corrosion resistance of post-tensioned substructures emphasizing high performance grouts

    Science.gov (United States)

    Schokker, Andrea Jeanne

    The use of post-tensioning in bridges can provide durability and structural benefits to the system while expediting the construction process. When post-tensioning is combined with precast elements, traffic interference can be greatly reduced through rapid construction. Post-tensioned concrete substructure elements such as bridge piers, hammerhead bents, and straddle bents have become more prevalent in recent years. Chloride induced corrosion of steel in concrete is one of the most costly forms of corrosion each year. Coastal substructure elements are exposed to seawater by immersion or spray, and inland bridges may also be at risk due to the application of deicing salts. Corrosion protection of the post-tensioning system is vital to the integrity of the structure because loss of post-tensioning can result in catastrophic failure. Documentation for durability design of the grout, ducts, and anchorage systems is very limited. The objective of this research is to evaluate the effectiveness of corrosion protection measures for post-tensioned concrete substructures by designing and testing specimens representative of typical substructure elements using state-of-the-art practices in aggressive chloride exposure environments. This was accomplished through exposure testing of twenty-seven large-scale beam specimens and ten large-scale column specimens. High performance grout for post-tensioning tendon injection was also developed through a series of fresh property tests, accelerated exposure tests, and a large-scale pumping test to simulate field conditions. A high performance fly ash grout was developed for applications with small vertical rises, and a high performance anti-bleed grout was developed for applications involving large vertical rises such as tall bridge piers. Long-term exposure testing of the beam and column specimens is ongoing, but preliminary findings indicate increased corrosion protection with increasing levels of post-tensioning, although traditional

  20. Corrosion of high-level radioactive waste iron-canisters in contact with bentonite.

    Science.gov (United States)

    Kaufhold, Stephan; Hassel, Achim Walter; Sanders, Daniel; Dohrmann, Reiner

    2015-03-21

    Several countries favor the encapsulation of high-level radioactive waste (HLRW) in iron or steel canisters surrounded by highly compacted bentonite. In the present study the corrosion of iron in contact with different bentonites was investigated. The corrosion product was a 1:1 Fe layer silicate already described in literature (sometimes referred to as berthierine). Seven exposition test series (60 °C, 5 months) showed slightly less corrosion for the Na-bentonites compared to the Ca-bentonites. Two independent exposition tests with iron pellets and 38 different bentonites clearly proved the role of the layer charge density of the swelling clay minerals (smectites). Bentonites with high charged smectites are less corrosive than bentonites dominated by low charged ones. The type of counterion is additionally important because it determines the density of the gel and hence the solid/liquid ratio at the contact to the canister. The present study proves that the integrity of the multibarrier-system is seriously affected by the choice of the bentonite buffer encasing the metal canisters in most of the concepts. In some tests the formation of a patina was observed consisting of Fe-silicate. Up to now it is not clear why and how the patina formed. It, however, may be relevant as a corrosion inhibitor. Copyright © 2014 Elsevier B.V. All rights reserved.

  1. Integrated Corrosion Facility for long-term testing of candidate materials for high-level radioactive waste containment

    International Nuclear Information System (INIS)

    Estill, J.C.; Dalder, E.N.C.; Gdowski, G.E.; McCright, R.D.

    1994-10-01

    A long-term-testing facility, the Integrated Corrosion Facility (I.C.F.), is being developed to investigate the corrosion behavior of candidate construction materials for high-level-radioactive waste packages for the potential repository at Yucca Mountain, Nevada. Corrosion phenomena will be characterized in environments considered possible under various scenarios of water contact with the waste packages. The testing of the materials will be conducted both in the liquid and high humidity vapor phases at 60 and 90 degrees C. Three classes of materials with different degrees of corrosion resistance will be investigated in order to encompass the various design configurations of waste packages. The facility is expected to be in operation for a minimum of five years, and operation could be extended to longer times if warranted. A sufficient number of specimens will be emplaced in the test environments so that some can be removed and characterized periodically. The corrosion phenomena to be characterized are general, localized, galvanic, and stress corrosion cracking. The long-term data obtained from this study will be used in corrosion mechanism modeling, performance assessment, and waste package design. Three classes of materials are under consideration. The corrosion resistant materials are high-nickel alloys and titanium alloys; the corrosion allowance materials are low-alloy and carbon steels; and the intermediate corrosion resistant materials are copper-nickel alloys

  2. Superheater Corrosion In Biomass Boilers: Today's Science and Technology

    Energy Technology Data Exchange (ETDEWEB)

    Sharp, William (Sandy) [SharpConsultant

    2011-12-01

    This report broadens a previous review of published literature on corrosion of recovery boiler superheater tube materials to consider the performance of candidate materials at temperatures near the deposit melting temperature in advanced boilers firing coal, wood-based fuels, and waste materials as well as in gas turbine environments. Discussions of corrosion mechanisms focus on the reactions in fly ash deposits and combustion gases that can give corrosive materials access to the surface of a superheater tube. Setting the steam temperature of a biomass boiler is a compromise between wasting fuel energy, risking pluggage that will shut the unit down, and creating conditions that will cause rapid corrosion on the superheater tubes and replacement expenses. The most important corrosive species in biomass superheater corrosion are chlorine compounds and the most corrosion resistant alloys are typically FeCrNi alloys containing 20-28% Cr. Although most of these materials contain many other additional additions, there is no coherent theory of the alloying required to resist the combination of high temperature salt deposits and flue gases that are found in biomass boiler superheaters that may cause degradation of superheater tubes. After depletion of chromium by chromate formation or chromic acid volatilization exceeds a critical amount, the protective scale gives way to a thick layer of Fe{sub 2}O{sub 3} over an unprotective (FeCrNi){sub 3}O{sub 4} spinel. This oxide is not protective and can be penetrated by chlorine species that cause further acceleration of the corrosion rate by a mechanism called active oxidation. Active oxidation, cited as the cause of most biomass superheater corrosion under chloride ash deposits, does not occur in the absence of these alkali salts when the chloride is present as HCl gas. Although a deposit is more corrosive at temperatures where it is molten than at temperatures where it is frozen, increasing superheater tube temperatures through

  3. The influence of biomass quality on the purification of flue gases and multicyclone assembly material

    Directory of Open Access Journals (Sweden)

    A. Čikić

    2013-01-01

    Full Text Available Various types, forms and states affect the heating value of biomass and its conversion into exploitable energy forms. As a result of biomass quality investigations, the share of solid particles in flue gases purified in a multicyclone was measured and analyzed at various heating loads of a boiler, the maximum power of which amounts to 2,2 MW. This paper presents the influence of flue gases on the roughness and corrosiveness of multicyclone material inner wall. A corrective dimensional parameter of the multicyclone was suggested for the purpose of maximum purification of flue gases at unfavorable incineration conditions and biomass characteristics.

  4. Alkali activated slag mortars provide high resistance to chloride-induced corrosion of steel

    Science.gov (United States)

    Criado, Maria; Provis, John L.

    2018-06-01

    The pore solutions of alkali-activated slag cements and Portland-based cements are very different in terms of their chemical and redox characteristics, particularly due to the high alkalinity and high sulfide content of alkali-activated slag cement. Therefore, differences in corrosion mechanisms of steel elements embedded in these cements could be expected, with important implications for the durability of reinforced concrete elements. This study assesses the corrosion behaviour of steel embedded in alkali-activated blast furnace slag (BFS) mortars exposed to alkaline solution, alkaline chloride-rich solution, water, and standard laboratory conditions, using electrochemical techniques. White Portland cement (WPC) mortars and blended cement mortars (white Portland cement and blast furnace slag) were also tested for comparative purposes. The steel elements embedded in immersed alkali-activated slag mortars presented very negative redox potentials and high apparent corrosion current values; the presence of sulfide reduced the redox potential, and the oxidation of the reduced sulfur-containing species within the cement itself gave an electrochemical signal that classical electrochemical tests for reinforced concrete durability would interpret as being due to steel corrosion processes. However, the actual observed resistance to chloride-induced corrosion was very high, as measured by extraction and characterisation of the steel at the end of a 9-month exposure period, whereas the steel embedded in white Portland cement mortars was significantly damaged under the same conditions.

  5. Corrosion of high-density sintered tungsten alloys. Part 1

    International Nuclear Information System (INIS)

    Batten, J.J.; McDonald, I.G.; Moore, B.T.; Silva, V.M.

    1988-10-01

    The corrosion behaviour of four tungsten alloys has been evaluated through weight loss measurements after total immersion in both distilled water insight into the mechanism of corrosion was afforded by an examination of the and 5% sodium chloride solutions. Some insight the mechanism of corrosion was afforded by using the Scanning Electron Microscopy and through an analysis of the corrosion products. Pure tungsten and all the alloys studied underwent corrosion during the tests, and in each case the rare of corrosion in sodium chloride solution was markedly less than that in distilled water. A 95% W, 3.5% Ni, 1.5% Fe alloy was found to be the most corrosion resistant of the alloys under the experimental conditions. Examination of the data shows that for each of the tests, copper as an alloying element accelerates corrosion of tungsten alloys. 9 refs., 7 tabs., 12 figs

  6. Mechanical behavior of precipitation hardenable steels exposed to highly corrosive environment

    Science.gov (United States)

    Rosa, Ferdinand

    1994-01-01

    Unexpected occurrences of failures, due to stress corrosion cracking (SCC) of structural components, indicate a need for improved characterization of materials and more advanced analytical procedures for reliably predicting structures performance. Accordingly, the purpose of this study was to determine the stress corrosion susceptibility of 15 - 5 PH steel over a wide range of applied strain rates in a highly corrosive environment. The selected environment for this investigation was a 3.5 percent NaCl aqueous solution. The material selected for the study was 15 - 5 PH steel in the H 900 condition. The Slow Strain Rate technique was used to test the metallic specimens.

  7. Monitoring corrosion rates and localised corrosion in low conductivity water

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2006-01-01

    Monitoring of low corrosion rates and localised corrosion in a media with low conductivity is a challenge. In municipal district heating, quality control may be improved by implementing on-line corrosion monitoring if a suitable technique can be identified to measure both uniform and localised...... corrosion. Electrochemical techniques (LPR, EIS, crevice corrosion current) as well as direct measurement techniques (high-sensitive electrical resistance, weight loss) have been applied in operating plants. Changes in the corrosion processes are best monitored in non-aggressive, low conductivity media...

  8. Corrosion properties of plasma deposited high-alloy steel

    Czech Academy of Sciences Publication Activity Database

    Voleník, Karel; Pražák, M.; Kalabisová, E.; Kreislová, K.; Neufuss, Karel

    2002-01-01

    Roč. 47, - (2002), s. 243-254 ISSN 0001-7043 R&D Projects: GA ČR GA106/99/0298 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma deposits, high-alloy steel, polarization curves, corrosion test Subject RIV: BL - Plasma and Gas Discharge Physics

  9. Hydrofluoric Acid Corrosion Study of High-Alloy Materials

    International Nuclear Information System (INIS)

    Osborne, P.E.

    2002-01-01

    A corrosion study involving high-alloy materials and concentrated hydrofluoric acid (HF) was conducted in support of the Molten Salt Reactor Experiment Conversion Project (CP). The purpose of the test was to obtain a greater understanding of the corrosion rates of materials of construction currently used in the CP vs those of proposed replacement parts. Results of the study will help formulate a change-out schedule for CP parts. The CP will convert slightly less than 40 kg of 233 U from a gas (UF 6 ) sorbed on sodium fluoride pellets to a more stable oxide (U 3 O 8 ). One by-product of the conversion is the formation of concentrated HF. Six moles of highly corrosive HF are produced for each mole of UF 6 converted. This acid is particularly corrosive to most metals, elastomers, and silica-containing materials. A common impurity found in 233 U is 232 U. This impurity isotope has several daughters that make the handling of the 233 U difficult. Traps of 233 U may have radiation fields of up to 400 R at contact, a situation that makes the process of changing valves or working on the CP more challenging. It is also for this reason that a comprehensive part change-out schedule must be established. Laboratory experiments involving the repeated transfer of HF through 1/2-in. metal tubing and valves have proven difficult due to the corrosivity of the HF upon contact with all wetted parts. Each batch of HF is approximately 1.5 L of 33 wt% HF and is transferred most often as a vapor under vacuum and at temperatures of up to 250 C. Materials used in the HF side of the CP include Hastelloy C-276 and Monel 400 tubing, Haynes 230 and alloy C-276 vessels, and alloy 400 valve bodies with Inconel (alloy 600) bellows. The chemical compositions of the metals discussed in this report are displayed in Table 1. Of particular concern are the almost 30 vendor-supplied UG valves that have the potential for exposure to HF. These valves have been proven to have a finite life due to failure

  10. High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 3

    International Nuclear Information System (INIS)

    Cunnane, J.C.

    1994-03-01

    The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II

  11. High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 3

    Energy Technology Data Exchange (ETDEWEB)

    Cunnane, J.C. [comp.; Bates, J.K.; Bradley, C.R. [Argonne National Lab., IL (United States)] [and others

    1994-03-01

    The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II.

  12. Effect of water chemistry on corrosion of stainless steel and deposition of corrosion products in high temperature pressurised water

    International Nuclear Information System (INIS)

    Morrison, Jonathan; Cooper, Christopher; Ponton, Clive; Connolly, Brian; Banks, Andrew

    2012-09-01

    In any water-cooled nuclear reactor, the corrosion of the structural materials in contact with the coolant and the deposition of the resulting oxidised species has long been an operational concern within the power generation industry. Corrosion of the structural materials at all points in the reactor leads to low concentrations of oxidised metal species in the coolant water. The oxidised metal species can subsequently be deposited out as CRUD deposits at various points around the reactor's primary and secondary loops. The deposition of soluble oxidised material at any location in the reactor cooling system is undesirable due to several effects; deposits have a porous structure, capable of incorporating radiologically active material (forming out of core radiation fields) and concentrating aggressively corrosive chemicals, which exacerbate environmental degradation of structural and fuel-cladding materials. Deposits on heat transfer surfaces also limit efficiency of the system as a whole. The work in this programme is an attempt to determine and understand the fundamental corrosion and deposition behaviour under controlled, simulated reactor conditions. The rates of corrosion of structural materials within pressurised water reactors are heavily dependent on the condition of the exposed surface. The effect of mechanical grinding and of electropolishing on the corrosion rate and structure of the resultant oxide film formed on grade 316L stainless steel exposed to high purity water, modified to pH 9.5 and 10.5 at temperatures between 200 and 300 deg. C and pressures of up to 100 bar will be investigated. The corrosion of stainless steel in water via electrochemical oxidation leads to the formation of surface iron, nickel and chromium based spinels. Low concentrations of these spinels can be found dissolved in the coolant water. The solubility of magnetite, stainless steels' major corrosion product, in high purity water will be studied at pH 9.5 to 10.5 at

  13. High-resolution spectroscopy of gases for industrial applications

    OpenAIRE

    Fateev, Alexander; Clausen, Sønnik

    2012-01-01

    High-resolution spectroscopy of gases is a powerful technique which has various fundamental and practical applications: in situ simultaneous measurements of gas temperature and gas composition, radiative transfer modeling, validation of existing and developing of new databases and etc. Existing databases (e.g. HITRAN, HITEMP or CDSD) can normally be used for absorption spectra calculations at limited temperature/pressure ranges. Therefore experimental measurements of absorption/transmission s...

  14. Stress corrosion cracking of uranium--niobium alloys

    International Nuclear Information System (INIS)

    Magnani, N.J.

    1978-03-01

    The stress corrosion cracking behavior of U-2 1 / 4 , 4 1 / 2 , 6 and 8 wt % Nb alloys was evaluated in laboratory air and in aqueous Cl - solutions. Thresholds for crack propagation were obtained in these environments. The data showed that Cl - solutions are more deleterious than air environments. Tests were also conducted in pure gases to identify the species in the air responsible for cracking. These data showed the primary stress corrodent is water vapor for the most reactive alloy, U-2 1 / 4 % Nb, while O 2 is primarily responsible for cracking in the more corrosion resistant alloys, U-6 and 8% Nb. The 4 1 / 2 % alloy was found to be susceptible in both H 2 O and O 2 environments

  15. An assessment of thermal spray coating technologies for high temperature corrosion protection

    International Nuclear Information System (INIS)

    Heath, G.R.; Heimgartner, P.; Gustafsson, S.; Irons, G.; Miller, R.

    1997-01-01

    The use of thermally sprayed coatings in combating high temperature corrosion continues to grow in the major industries of chemical, waste incineration, power generation and pulp and paper. This has been driven partially by the development of corrosion resistant alloys, improved knowledge and quality in the thermal spray industry and continued innovation in thermal spray equipment. There exists today an extensive range of thermal spray process options, often with the same alloy solution. In demanding corrosion applications it is not sufficient to just specify alloy and coating method. For the production of reliable coatings the whole coating production envelope needs to be considered, including alloy selection, spray parameters, surface preparation, base metal properties, heat input etc. Combustion, arc-wire, plasma, HVOF and spray+fuse techniques are reviewed and compared in terms of their strengths and limitations to provide cost-effective solutions for high temperature corrosion protection. Arc wire spraying, HP/HVOF and spray+fuse are emerging as the most promising techniques to optimise both coating properties and economic/practical aspects. (orig.)

  16. Corrosion on Mars: An Investigation of Corrosion Mechanisms Under Relevant Simulated Martian Environments

    Science.gov (United States)

    Calle, Luz M.; Li, Wenyan; Johansen, Michael R.; Buhrow, Jerry W.; Calle, Carlos I.

    2017-01-01

    This one-year project was selected by NASA's Science Innovation Fund in FY17 to address Corrosion on Mars which is a problem that has not been addressed before. Corrosion resistance is one of the most important properties in selecting materials for landed spacecraft and structures that will support surface operations for the human exploration of Mars. Currently, the selection of materials is done by assuming that the corrosion behavior of a material on Mars will be the same as that on Earth. This is understandable given that there is no data regarding the corrosion resistance of materials in the Mars environment. However, given that corrosion is defined as the degradation of a metal that results from its chemical interaction with the environment, it cannot be assumed that corrosion is going to be the same in both environments since they are significantly different. The goal of this research is to develop a systematic approach to understand corrosion of spacecraft materials on Mars by conducting a literature search of available data, relevant to corrosion in the Mars environment, and by performing preliminary laboratory experiments under relevant simulated Martian conditions. This project was motivated by the newly found evidence for the presence of transient liquid brines on Mars that coincided with the suggestion, by a team of researchers, that some of the structural degradation observed on Curiosity's wheels may be caused by corrosive interactions with the brines, while the most significant damage was attributed to rock scratching. An extensive literature search on data relevant to Mars corrosion confirmed the need for further investigation of the interaction between materials used for spacecraft and structures designed to support long-term surface operations on Mars. Simple preliminary experiments, designed to look at the interaction between an aerospace aluminum alloy (AA7075-T73) and the gases present in the Mars atmosphere, at 20degC and a pressure of 700 Pa

  17. High Temperature Corrosion Problem of Boiler Components in presence of Sulfur and Alkali based Fuels

    Science.gov (United States)

    Ghosh, Debashis; Mitra, Swapan Kumar

    2011-04-01

    Material degradation and ageing is of particular concern for fossil fuel fired power plant components. New techniques/approaches have been explored in recent years for Residual Life assessment of aged components and material degradation due to different damage mechanism like creep, fatigue, corrosion and erosion etc. Apart from the creep, the high temperature corrosion problem in a fossil fuel fired boiler is a matter of great concern if the fuel contains sulfur, chlorine sodium, potassium and vanadium etc. This paper discusses the material degradation due to high temperature corrosion in different critical components of boiler like water wall, superheater and reheater tubes and also remedial measures to avoid the premature failure. This paper also high lights the Residual Life Assessment (RLA) methodology of the components based on high temperature fireside corrosion. of different critical components of boiler.

  18. PM alloy 625M for high strength corrosion resistant applications

    International Nuclear Information System (INIS)

    Rizzo, F.J.; Floreen, S.

    1997-06-01

    In applications where the combination of high strength and good corrosion resistance are required, there have been only a few alloys of choice. A new powder metallurgy alloy has been developed, PM 625M, a niobium modification of Alloy 625, as a material to fill this need. One area of particular interest is the nuclear power industry, where many problems have been encountered with bolts, springs, and guidepins. Mechanical properties and stress corrosion cracking data of PM 625M are presented in this paper

  19. Corrosion behaviour of high chromium ferritic stainless steels

    International Nuclear Information System (INIS)

    Kiesheyer, H.; Lennartz, G.; Brandis, H.

    1976-01-01

    Ferritic steels developed for seawater desalination and containing 20 to 28% chromium, up to 5% Mo and additions of nickel and copper have been tested with respect to their corrosion behaviour, in particular in chloride containing media. The materials in the sensibilized state were tested for intercrystalline corrosion susceptibility in the Strauss-, Streicher-, nitric acid hydrofluoric acid- and Huey-Tests. No intercrystalline corrosion was encountered in the case of the steels with 28% Cr and 2% Mo. The resistance to pitting was assessed on the basis of rupture potentials determined by potentiokinetic tests. The resistance of the steels with 20% Cr and 5% Mo or 28% Cr and 2% Mo is superior to that of the molybdenum containing austenitic types. Addition of nickel yields a significant increase in crevice corrosion resistance; the same applies to resistance in sulfuric acid. In boiling seawater all the materials tested are resistant to stress corrosion cracking. No sign of any type of corrosion was found on nickel containing steels after about 6,000 hours exposure to boiling 50% seawater brine even under salt deposits. (orig.) [de

  20. Effect Mo Addition on Corrosion Property and Sulfide Stress Cracking Susceptibility of High Strength Low Alloy Steels

    International Nuclear Information System (INIS)

    Lee, Woo Yong; Koh, Seong Ung; Kim, Kyoo Young

    2005-01-01

    The purpose of this work is to understand the effect of Mo addition on SSC susceptibility of high strength low alloy steels in terms of microstructure and corrosion property. Materials used in this study are high strength low alloy (HSLA) steels with carbon content of 0.04wt% and Mo content varying from 0.1 to 0.3wt%. The corrosion property of steels was evaluated by immersion test in NACE-TM01-77 solution A and by analyzing the growth behavior of surface corrosion products. SSC resistance of steels was evaluated using constant load test. Electrochemical test was performed to investigate initial corrosion rate. Addition of Mo increased corrosion rate of steels by enhancing the porosity of surface corrosion products. however, corrosion rate was not directly related to SSC susceptibility of steels

  1. The synergy of corrosion and fretting wear process on Inconel 690 in the high temperature high pressure water environment

    Science.gov (United States)

    Wang, Zihao; Xu, Jian; Li, Jie; Xin, Long; Lu, Yonghao; Shoji, Tetsuo; Takeda, Yoichi; Otsuka, Yuichi; Mutoh, Yoshiharu

    2018-04-01

    The synergistic effect of corrosion and fretting process of the steam generator (SG) tube was investigated by using a self-designed high temperature test rig in this paper. The experiments were performed at 100°C , 200°C and 288°C , respectively. The fretting corrosion damage was studied by optical microscopy (OM), scanning electron microscope (SEM), energy dispersive spectrometer (EDS), Raman spectroscopy and auger electron spectroscopy (AES). The results demonstrated that the corrosion process in high temperature high pressure (HTHP) water environment had a distinct interaction with the fretting process of Inconel 690. With the increment of temperature, the damage mechanism changed from a simple mechanical process to a mechanochemical process.

  2. Effect of heat treatment conditions on stress corrosion cracking resistance of alloy X-750 in high temperature water

    International Nuclear Information System (INIS)

    Yonezawa, Toshio; Onimura, Kichiro; Sakamoto, Naruo; Sasaguri, Nobuya; Susukida, Hiroshi; Nakata, Hidenori.

    1984-01-01

    In order to improve the resistance of the Alloy X-750 in high temperature and high purity water, the authors investigated the influence of heat treatment condition on the stress corrosion cracking resistance of the alloy. This paper describes results of the stress corrosion cracking test and some discussion on the mechanism of the stress corrosion cracking of Alloy X-750 in deaerated high temperature water. The following results were obtained. (1) The stress corrosion cracking resistance of Alloy X-750 in deaerated high temperature water remarkably depended upon the heat treatment condition. The materials solution heat treated and aged within temperature ranges from 1065 to 1100 0 C and from 704 to 732 0 C, respectively, have a good resistance to the stress corrosion cracking in deaerated high temperature water. Especially, water cooling after the solution heat treatment gives an excellent resistance to the stress corrosion cracking in deaerated high temperature water. (2) Any correlations were not observed between the stress corrosion cracking susceptibility of Alloy X-750 in deaerated high temperature water and grain boundary chromium depleted zones, precipitate free zones and the grain boundary segregation of impurity elements and so on. It appears that there are good correlations between the stress corrosion cracking resistance of the alloy in the environment and the kinds, morphology and coherency of precipitates along the grain boundaries. (author)

  3. Corrosion Resistance and Pitting Behaviour of Low-Carbon High-Mn Steels in Chloride Solution

    Directory of Open Access Journals (Sweden)

    Grajcar A.

    2016-06-01

    Full Text Available Corrosion resistance of the X4MnSiAlNbTi27-4-2 and X6MnSiAlNbTi26-3-3 type austenitic steels, after hot deformation as well as after cold rolling, were evaluated in 3.5% NaCl solution using potentiodynamic polarization tests. A type of nonmetallic inclusions and their pitting corrosion behaviour were investigated. Additionally, the effect of cold deformation on the corrosion resistance of high-Mn steels was studied. The SEM micrographs revealed that corrosion damage formed in both investigated steels is characterized by various shapes and an irregular distribution at the metallic matrix, independently on the steel state (thermomechanically treated or cold worked. Corrosion pits are generated both in grain interiors, grain boundaries and along the deformation bands. Moreover, corrosion damage is stronger in cold deformed steels in comparison to the thermomechanically treated specimens. EDS analysis revealed that corrosion pits preferentially nucleated on MnS and AlN inclusions or complex oxysulphides. The morphology of corrosion damage in 3.5% NaCl supports the data registered in potentiodynamic tests.

  4. Corrosion of structural materials and electrochemistry in high temperature water of nuclear power systems

    International Nuclear Information System (INIS)

    Uchida, Shunsuke

    2008-01-01

    The latest experiences with corrosion in the cooling systems of nuclear power plants are reviewed. High temperature cooling water causes corrosion of structural materials, which often leads to adverse effects in the plants, e.g., increased shutdown radiation, generation of defects in materials of major components and fuel claddings, and increased volume of radwaste sources. Corrosion behavior is greatly affected by water quality and differs according to the water quality values and the materials themselves. In order to establish reliable operation, each plant requires its own unique optimal water chemistry control based on careful consideration of its system, materials and operational history. Electrochemistry is one of the key issues that determine corrosion-related problems, but it is not the only issue. Most corrosion-related phenomena, e.g., flow accelerated corrosion (FAC), intergranular stress corrosion cracking (IGSCC), primary water stress corrosion cracking (PWSCC) and thinning of fuel cladding materials, can be understood based on an electrochemical index, e.g., the electrochemical corrosion potential (ECP), conductivities and pH. The most important electrochemical index, the ECP, can be measured at elevated temperature and applied to in situ sensors of corrosion conditions to detect anomalous conditions of structural materials at their very early stages. (orig.)

  5. High-pressure plastic scintillation detector for measuring radiogenic gases in flow systems

    Science.gov (United States)

    Schell, W. R.; Vives-Batlle, J.; Yoon, S. R.; Tobin, M. J.

    1999-02-01

    Radioactive gases are emitted into the atmosphere from nuclear electric power and nuclear fuel reprocessing plants, from hospitals discarding xenon used in diagnostic medicine, as well as from nuclear weapons tests. A high-pressure plastic scintillation detector was constructed to measure atmospheric levels of such radioactive gases by detecting the beta and internal conversion (IC) electron decays. Operational tests and calibrations were made that permit integration of the flow detectors into a portable Gas Analysis, Separation and Purification system (GASP). The equipment developed can be used for measuring fission gases released from nuclear reactor sources and/or as part of monitoring equipment for enforcing the Comprehensive Test Ban Treaty. The detector is being used routinely for in-line gas separation efficiency measurements, at the elevated operational pressures used for the high-pressure swing analysis system (2070 kPa) and at flow rates of 5-15 l/min [1, 2]. This paper presents the design features, operational methods, calibration, and detector applications.

  6. High-pressure plastic scintillation detector for measuring radiogenic gases in flow systems

    International Nuclear Information System (INIS)

    Schell, W.R.; Vives-Batlle, J.; Yoon, S.R; Tobin, M.J.

    1999-01-01

    Radioactive gases are emitted into the atmosphere from nuclear electric power and nuclear fuel reprocessing plants, from hospitals discarding xenon used in diagnostic medicine, as well as from nuclear weapons tests. A high-pressure plastic scintillation detector was constructed to measure atmospheric levels of such radioactive gases by detecting the beta and internal conversion (IC) electron decays. Operational tests and calibrations were made that permit integration of the flow detectors into a portable Gas Analysis, Separation and Purification system (GASP). The equipment developed can be used for measuring fission gases released from nuclear reactor sources and/or as part of monitoring equipment for enforcing the Comprehensive Test Ban Treaty. The detector is being used routinely for in-line gas separation efficiency measurements, at the elevated operational pressures used for the high-pressure swing analysis system (2070 kPa) and at flow rates of 5-15 l/min . This paper presents the design features, operational methods, calibration, and detector applications

  7. High-pressure plastic scintillation detector for measuring radiogenic gases in flow systems

    CERN Document Server

    Schell, W R; Yoon, S R; Tobin, M J

    1999-01-01

    Radioactive gases are emitted into the atmosphere from nuclear electric power and nuclear fuel reprocessing plants, from hospitals discarding xenon used in diagnostic medicine, as well as from nuclear weapons tests. A high-pressure plastic scintillation detector was constructed to measure atmospheric levels of such radioactive gases by detecting the beta and internal conversion (IC) electron decays. Operational tests and calibrations were made that permit integration of the flow detectors into a portable Gas Analysis, Separation and Purification system (GASP). The equipment developed can be used for measuring fission gases released from nuclear reactor sources and/or as part of monitoring equipment for enforcing the Comprehensive Test Ban Treaty. The detector is being used routinely for in-line gas separation efficiency measurements, at the elevated operational pressures used for the high-pressure swing analysis system (2070 kPa) and at flow rates of 5-15 l/min . This paper presents the design features, opera...

  8. Subcooled boiling effect on dissolved gases behaviour

    International Nuclear Information System (INIS)

    Zmitko, M.; Sinkule, J.; Linek, V.

    1999-01-01

    A model describing dissolved gasses (hydrogen, nitrogen) and ammonia behaviour in subcooled boiling conditions of WWERs was developed. Main objective of the study was to analyse conditions and mechanisms leading to formation of a zone with different concentration of dissolved gases, eg. a zone depleted in dissolved hydrogen in relation to the bulk of coolant. Both, an equilibrium and dynamic approaches were used to describe a depletion of the liquid surrounding a steam bubble in the gas components. The obtained results show that locally different water chemistry conditions can be met in the subcooled boiling conditions, especially, in the developed subcooled boiling regime. For example, a 70% hydrogen depletion in relation to the bulk of coolant takes about 1 ms and concerns a liquid layer of 1 μn surrounding the steam bubble. The locally different concentration of dissolved gases can influence physic-chemical and radiolytic processes in the reactor system, eg. Zr cladding corrosion, radioactivity transport and determination of the critical hydrogen concentration. (author)

  9. The Effect of Low-Quantity Cr Addition on the Corrosion Behaviour of Dual-Phase High Carbon Steel

    Directory of Open Access Journals (Sweden)

    Wilson Handoko

    2018-03-01

    Full Text Available Industrial application of high carbon low alloy steel with the dual-phase structure of martensite and austenite has increased drastically in recent years. Due to its excellent compression strength and its high abrasion resistance, this grade of steel has used as a high performance cutting tool and in press machinery applications. By increasing the usage of more corrosive media in industrial practice and increasing the demand for reducing the production cost, it is crucial to understand the effect of the small addition of Cr on the corrosion behaviour of this grade of steel. In this study, this effect was investigated using Secondary Electron Microscopy (SEM and in-situ Atomic Force Microscopy (AFM in the sodium chloride solution. Also, the corrosion rate was measured using the Tafel polarisation curve. It has been found that the small addition of Cr increased the stability of retained austenite, thus improving its corrosion resistance and reducing its corrosion rate. This effect has been acquired through in-situ high resolution topography images in which the samples were submerged in a corrosive solution. It has been demonstrated that the corrosion rate was reduced when the stability of austenite enhanced.

  10. Corrosion of structural materials and electrochemistry in high temperature water of nuclear power systems

    International Nuclear Information System (INIS)

    Uchida, Shunsuke

    2014-01-01

    The latest experiences with corrosion in the cooling systems of nuclear power plants are reviewed. High temperature cooling water causes corrosion of structural materials, which often leads to adverse effects in the plants, e.g., generating defects in materials of major components and fuel claddings, increasing shutdown radiation and increasing the volume of radwaste sources. Corrosion behaviors are much affected by water qualities and differ according to the values of water qualities and the materials themselves. In order to establish reliable operation, each plant requires its own unique optimal water chemistry control based on careful consideration of its system, materials and operational history. Electrochemistry is one of key issues that determine corrosion related problems but it is not the only issue. Most phenomena for corrosion related problems, e.g., flow-accelerated corrosion (FAC), intergranular stress corrosion cracking (IGSCC), primary water stress corrosion cracking (PWSCC) and thinning of fuel cladding materials, can be understood based on an electrochemical index, e.g., electrochemical corrosion potential (ECP), conductivities and pH. The most important electrochemical index, ECP, can be measured at elevated temperature and applied to in situ sensors of corrosion conditions to detect anomalous conditions of structural materials at their very early stages. In the paper, theoretical models based on electrochemistry to estimate wall thinning rate of carbon steel piping due to flow-accelerated corrosion and corrosive conditions determining IGSCC crack initiation and growth rate are introduced. (author)

  11. Corrosion studies using potentiodynamic and EIS electrochemical techniques of welded lean duplex stainless steel UNS S82441

    Science.gov (United States)

    Brytan, Z.; Niagaj, J.; Reiman, Ł.

    2016-12-01

    The corrosion characterisation of lean duplex stainless steel (1.4662) UNS S82441 welded joints using the potentiodynamic test and electrochemical impedance spectroscopy in 1 M NaCl solution are discussed. The influence of autogenous TIG welding parameters (amount of heat input and composition of shielding gases like Ar and Ar-N2 and an Ar-He mixture), as well as A-TIG welding was studied. The influence of welding parameters on phase balance, microstructural changes and the protective properties of passive oxide films formed at the open circuit potential or during the anodic polarisation were studied. From the results of the potentiodynamic test and electrochemical impedance spectroscopy of TIG and A-TiG, welded joints show a lower corrosion resistance compared to non-welded parent metal, but introducing heat input properly during welding and applying shielding gases rich in nitrogen or helium can increase austenitic phase content, which is beneficial for corrosion resistance, and improves surface oxide layer resistance in 1 M NaCl solution.

  12. Corrosion resistance testing of high-boron-content stainless steels

    International Nuclear Information System (INIS)

    Petrman, I.; Safek, V.

    1994-01-01

    Boron steels, i.e. stainless steels with boron contents of 0.2 to 2.25 wt.%, are employed in nuclear engineering for the manufacture of baskets or wells in which radioactive fissile materials are stored, mostly spent nuclear fuel elements. The resistance of such steels to intergranular corrosion and uniform corrosion was examined in the Strauss solution and in boric acid; the dependence of the corrosion rate of the steels on their chemical composition was investigated, and their resistance was compared with that of AISI 304 type steel. Corrosion resistance tests in actual conditions of ''wet'' compact storage (demineralized water or a weak boric acid solution) gave evidence that boron steels undergo nearly no uniform corrosion and, as electrochemical measurements indicated, match standard corrosion-resistant steels. Corrosion resistance was confirmed to decrease slightly with increasing boron content and to increase somewhat with increasing molybdenum content. (Z.S.). 3 tabs., 4 figs., 7 refs

  13. Materials and coatings to resist high temperature oxidation and corrosion

    International Nuclear Information System (INIS)

    1977-01-01

    Object of the given papers are the oxidation and corrosion behaviour of several materials (such as stainless steels, iron-, or nickel-, or cobalt-base alloys, Si-based ceramics) used at high temperatures and various investigations on high-temperature protective coatings. (IHoe) [de

  14. New understanding of the effect of hydrostatic pressure on the corrosion of Ni–Cr–Mo–V high strength steel

    International Nuclear Information System (INIS)

    Yang, Yange; Zhang, Tao; Shao, Yawei; Meng, Guozhe; Wang, Fuhui

    2013-01-01

    Highlights: •Stress distributions of pits under different hydrostatic pressures are simulated. •Corrosion model of Ni–Cr–Mo–V steel under hydrostatic pressure is established. •A novel understanding of the effect of hydrostatic pressure is proposed. -- Abstract: Corrosion of Ni–Cr–Mo–V high strength steel at different hydrostatic pressures is investigated by scanning electron microscopy (SEM) and finite element analysis (FEA). The results indicate that corrosion pits of Ni–Cr–Mo–V high strength steel originate from inclusions in the steel and high hydrostatic pressures accelerate pit growth rate parallel to steel and the coalescence rate of neighbouring pits, which lead to the fast formation of uniform corrosion. Corrosion of Ni–Cr–Mo–V high strength steel under high hydrostatic pressure is the interaction result between electrochemical corrosion and elastic stress

  15. Corrosion resistance of stainless steels and high Ni-Cr alloys to acid fluoride wastes

    International Nuclear Information System (INIS)

    Smith, H.D.; Mackey, D.B.; Pool, K.H.; Schwenk, E.B.

    1992-04-01

    TRUEX processing of Hanford Site waste will utilize potentially corrosive acid fluoride processing solutions. Appropriate construction materials for such a processing facility need to be identified. Toward this objective, candidate stainless steels and high Ni-Cr alloys have been corrosion tested in simulated acid fluoride process solutions at 333K. The high Ni-Cr alloys exhibited corrosion rates as low as 0.14 mm/y in a solution with an HF activity of about 1.2 M, much lower than the 19 to 94 mm/y observed for austenitic stainless steels. At a lower HF activity (about 0.008 M), stainless steels display delayed passivation while high Ni-Cr alloys display essentially no reaction

  16. Using high throughput experimental data and in silico models to discover alternatives to toxic chromate corrosion inhibitors

    International Nuclear Information System (INIS)

    Winkler, D.A.; Breedon, M.; White, P.; Hughes, A.E.; Sapper, E.D.; Cole, I.

    2016-01-01

    Highlights: • We screened a large library of organic compounds as replacements for toxic chromates. • High throughput automated corrosion testing was used to assess inhibitor performance. • Robust, predictive machine learning models of corrosion inhibition were developed. • Models indicated molecular features contributing to performance of organic inhibitors. • We also showed that quantum chemistry descriptors do not correlate with performance. - Abstract: Restrictions on the use of toxic chromate-based corrosion inhibitors have created important issues for the aerospace and other industries. Benign alternatives that offer similar or superior performance are needed. We used high throughput experiments to assess 100 small organic molecules as potential inhibitors of corrosion in aerospace aluminium alloys AA2024 and AA7075. We generated robust, predictive, quantitative computational models of inhibitor efficiency at two pH values using these data. The models identified molecular features of inhibitor molecules that had the greatest impact on corrosion inhibition. Models can be used to discover better corrosion inhibitors by screening libraries of organic compounds for candidates with high corrosion inhibition.

  17. Modeling the corrosion of high-level waste containers: CAM-CRM interface

    International Nuclear Information System (INIS)

    Farmer, J.C.; Bedrossian, P.J.; McCright, R.D.

    1998-06-01

    A key component of the Engineered Barrier System (EBS) being designed for containment of spent-fuel and high-level waste at the proposed geological respository at Yucca Mountain, Nevada is a two-layer canister. In this particular design, the inner barrier is made of a corrosion resistant material (CRM) such as Alloy 825, 625 or C-22, while the outer barrier is made of a corrosion-allowance material (CAM) such as A516 or Monel 400. At the present time, Alloy C-22 and A516 are favored. This publication addresses the development of models to account for corrosion of Alloy C-22 surfaces exposed directly to the Near Field Environmental (NFE), as well as to the exacerbated conditions in the CAM-CRM crevice

  18. Study on applicability of highly corrosion-resistant amorphous coating techniques to components of reprocessing plant

    International Nuclear Information System (INIS)

    Ebata, Makoto; Okuyama, Gen; Chiba, Shigeru; Matsunaga, Tsunebumi

    1991-01-01

    In view of the growing need for prolongation of lives of reprocessing plant installations, we recently investigated the applicability of highly corrosion-resistant amorphous coating techniques to such plant components as to be subjected to a badly corrosive environment created by high temperatures, boiling nitric acid (HNO 3 ), etc. As the result, giving a preference to the Ta-based amorphous alloys exhibiting high corrosion-resistance in HNO 3 solutions, we made specimens of stainless steel plates coated with the above amorphous alloys through the sputtering process thereof. To our satisfaction, these specimens successfully passed various HNO 3 corrosion tests as described later on. Ta-based amorphous films give cathodic protection to 310 Nb stainless steel plates, and that with extremely low corrosion rates of themselves as protecting agents. For these reasons, we are confident that there will be no practical problems at all, in case we adopt stainless steel plates partially coated with such amorphous alloys for use in a nitric-acid environment. In this paper, we explain the comparative tests for various amorphous alloys with different compositions, referring also to the thus-selected Ta-based amorphous alloy along with several kinds of corrosion tests specially arranged for the same alloy. (author)

  19. Corrosion evaluation technology

    International Nuclear Information System (INIS)

    Kim, Uh Chul; Han, Jeong Ho; Nho, Kye Ho; Lee, Eun Hee; Kim, Hong Pyo; Hwang, Seong Sik; Lee, Deok Hyun; Hur, Do Haeng; Kim, Kyung Mo.

    1997-09-01

    A multifrequency ACPD system was assembled which can measure very small crack. Stress corrosion cracking test system with SSRT operating high temperature was installed. Stress corrosion cracking test of newly developed alloy 600 and existing alloy 600 was carried out in steam atmosphere of 400 deg C. No crack was observed in both materials within a test period of 2,000 hrs. Corrosion fatigue test system operating at high temperature was installed in which fatigue crack was measured by CDPD. Lead enhanced the SCC of the Alloy 600 in high temperature water, had a tendency to modify a cracking morphology from intergranular to transgranular. Pit initiation preferentially occurred at Ti-rich carbide. Resistance to pit initiation decreased with increasing temperature up to 300 deg C. Test loop for erosion corrosion was designed and fabricated. Thin layer activation technique was very effective in measuring erosion corrosion. Erosion corrosion of a part of secondary side pipe was evaluated by the Check Family Codes of EPRI. Calculated values of pipe thickness by Check Family Codes coincided with the pipe thickness measured by UT with an error of ± 20%. Literature review on turbine failure showed that failure usually occurred in low pressure turbine rotor disc and causes of failure are stress corrosion cracking and corrosion fatigue. (author). 12 refs., 20 tabs., 77 figs

  20. MODELING THE CORROSION OF HIGH-LEVEL WASTE CONTAINERS CAM-CRM INTERFACE

    International Nuclear Information System (INIS)

    JOSEPH C. FARMER, PETER J. BEDROSSIAN, R. DANIEL MCCRIGHT

    1998-01-01

    A key component of the Engineered Barrier System (EBS) being designed for containment of spent-fuel and high-level waste at the proposed geological repository at Yucca Mountain, Nevada is a two-layer canister. In this particular design, the inner barrier is made of a corrosion resistant material (CRM) such as Alloy 625 or C-22, while the outer barrier is made of a corrosion-allowance material (CAM) such as carbon steel or Monel400. Initially, the containers will be hot and dry due to the heat generated by radioactive decay. However, the temperature will eventually drop to levels where both humid air and aqueous phase corrosion will be possible. As the outer barrier is penetrated, uniform corrosion of the CRM will be possible in exfoliated areas. The possibility for crevice formation between the CAM and CRM will also exist. In the case of either Alloy 625 or C-22, a crevice will have to form before significant penetration of the CRM can occur. Crevice corrosion of the CRMs has been well documented. Lillard and Scully have induced crevice corrosion in Alloy 625 during exposure to artificial sea water. Jones and Wilde have prepared simulated crevice solutions of FeCl 2 , NiCl 2 and CrCl 3 , and measured substantial pH suppression. Asphahani measured the dissolution rates of Alloys 625 and C-22 in such artificial crevice solutions at various temperatures. Others have observed no significant localized attack in less severe environments

  1. Corrosion aspects of high-level waste disposal in salt domes

    International Nuclear Information System (INIS)

    Roerbo, K.

    1979-12-01

    In the ELSAM/ELKRAT waste management project it is planned that the high-level waste is glassified, encapsuled in canisters and finally deposited in a deep hole drilled in a salt dome. In the present report corrosion aspects of the canisters after deposition are discussed. The chemical environment will probably be a limited amount of brine coming from brine inclusions in the surrounding salt and moving up against the temperature gradient, the temperature at the canister surface being in the range of 100-150degC. The possible types of corrosion and the expected corrosion rates for a number of potential canister materials (mild steel, austenitic and ferritic stainless steels, Ni-base alloys, copper, titanium and a few combinations of materials) are discussed. Mild steel (possibly combined with an inner layer of copper or titanium) might possibly be an appropriate choice of material for the canister. (author)

  2. NASA's Corrosion Technology Laboratory at the Kennedy Space Center: Anticipating, Managing, and Preventing Corrosion

    Science.gov (United States)

    Calle, Luz Marina

    2015-01-01

    The marine environment at NASAs Kennedy Space Center (KSC) has been documented by ASM International (formerly American Society for Metals) as the most corrosive in North America. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pads were rendered even more severe by the highly corrosive hydrochloric acid (HCl) generated by the solid rocket boosters (SRBs). Numerous failures at the launch pads are caused by corrosion. The structural integrity of ground infrastructure and flight hardware is critical to the success, safety, cost, and sustainability of space missions. NASA has over fifty years of experience dealing with unexpected failures caused by corrosion and has developed expertise in corrosion control in the launch and other environments. The Corrosion Technology Laboratory at KSC evolved, from what started as an atmospheric exposure test site near NASAs launch pads, into a capability that provides technical innovations and engineering services in all areas of corrosion for NASA, external partners, and customers.This paper provides a chronological overview of NASAs role in anticipating, managing, and preventing corrosion in highly corrosive environments. One important challenge in managing and preventing corrosion involves the detrimental impact on humans and the environment of what have been very effective corrosion control strategies. This challenge has motivated the development of new corrosion control technologies that are more effective and environmentally friendly. Strategies for improved corrosion protection and durability can have a huge impact on the economic sustainability of human spaceflight operations.

  3. Improvement of corrosion resistance of vanadium alloys in high-temperature pressurized water

    International Nuclear Information System (INIS)

    Fujiwara, Mitsuhiro; Sakamoto, Toshiya; Satou, Manabu; Hasegawa, Akira; Abe, Katsunori; Kaiuchi, Kazuo; Furuya, Takemi

    2005-01-01

    Corrosion tests in pressurized and vaporized water were conducted for V-based high Cr and Ti alloys and V-4Cr-4Ti type alloys containing minor elements such as Si, Al and Y. Weight losses were observed for every alloy after corrosion tests in pressurized water. It was apparent that addition of Cr effectively reduced the weight change in pressurized water. The weight loss of V-4Cr-4Ti type alloys in corrosion tests in vaporized water was also reduced as Cr content increased. The V-20Cr-4Ti alloy had a slight weight gain, almost same as that of SUS316, which had the best corrosion properties in the tested alloys. The elongation of alloys with in excess of 10% Cr was reduced as Cr content increased. The elongations of the V-12Cr-4Ti and the V-15Cr-4Ti alloys were significantly reduced by corrosion and cleavage fracture was observed reflecting hydrogen embrittlement. The reduced elongations of the alloys of the alloys were recovered to the same level of as annealed conditions after hydrogen degassing. After corrosion, the V-15Cr-4Ti-0.5Y alloy still kept enough elongation, suggesting that the addition of Y is effective to reduce the hydrogen embrittlement. (author)

  4. Corrosion of high purity copper as engineering barrier in deep geological repositories

    International Nuclear Information System (INIS)

    Ochoa, Maité; Rodríguez Martín, A.; Farina Silvia, B.

    2013-01-01

    Pure copper with oxygen content below 5 ppm (to minimize segregation at grain boundaries) and doped with phosphorus (to increase creep resistance) is the chosen material for the corrosion-resistant barrier of the High Level Radioactive 2 Wastecontainers in the Swedish and Finnish repository models. These models include the construction of the repository below the water table, which is a reducing environment in which copper has excellent resistance to general and localized corrosion in aqueous electrolytes. The aim of this work is contribute to determine the durability of the material, given that deep geological repositories of HLW are designed to ensure the protection of the environment for periods of hundreds of thousands years. As a first step in a more general analysis the effects of chloride, one of the main aggressive species of corrosion, are evaluated. To this purpose corrosion potential was determined and anodic polarization curves were performed in deaerated solutions varying the chloride concentration between 0.01 and 1M and the temperature between 30 and 90°C. Several electrochemical techniques were used: the evolution of corrosion potential was measured, anodic polarization curves were obtained and electrochemical impedance tests were performed. The analysis was complemented with microscopic observations of the type of corrosive attack, as well as determinations of the eventual corrosion products formed using Energy-Dispersive X-ray Analysis (EDS). Results show that the corrosion potential decreases with the increase of temperature and with the increase of chloride concentration. A correlation of the corrosion potential as a function of temperature and chloride concentration was obtained, with the purpose of making predictions in variable conditions.The current density increases both with temperature and with chloride concentration. A pitting potential is observed in certain conditions. (author)

  5. Development of Copper Corrosion Products and Relation between Surface Appearance and Corrosion Rate

    International Nuclear Information System (INIS)

    Lan, Tran Thi Ngoc; Binh, Nguyen Thi Thanh; Tru, Nguyen Nhi; Yoshino, Tsujino; Yasuki, Maeda

    2008-01-01

    Copper was exposed unsheltered and sheltered in four humid tropical sites, representing urban, urban-industrial, urban-marine and rural environments. The corrosion rates and the sequence of corrosion product formation are presented and discussed in relation with climatic and atmospheric pollution parameters. Chemical compositions of corrosion products were found to depend on environments and duration of exposure. In all environments, cuprite was the predominating corrosion product that formed first and continuously increased during the exposure. Among the sulphur-containing corrosion products, posnjakite and brochantite were more frequently found and the first formed earlier. Nantokite was the most common chlorine-containing products for most cases, except the high-chloride environment, where atacamite was detected instead. The corrosion rate of copper was well indicated by the colour of patina. The red-purple colour corresponded to the high corrosion rate and the greenish grey colour corresponded to the low corrosion rate. Corrosion rate of sheltered copper in urban-marine environment increased with the exposure time

  6. High Temperature Corrosion of Nickel in NaVO3-V2O5 Melts

    Directory of Open Access Journals (Sweden)

    J. Porcayo-Calderon

    2017-01-01

    Full Text Available Many alloys used at high temperature in industrial processes are Ni-based and many others contain it in appreciable quantities, so it is of interest to evaluate the performance of pure nickel in order to determine the behavior of its alloys once the elements responsible for their protection have been depleted due to accelerated corrosion processes in the presence of vanadium-rich molten salts. Due to this, this work presents the study of Ni behavior in NaVO3-V2O5 mixtures at different temperatures. The behavior of pure nickel was determined by both electrochemical and mass loss measurements. The results show that the aggressiveness of the vanadium salts is increased by increasing both the V2O5 content and temperature. V2O5 addition considerably increases the current densities of the anodic and cathodic reactions. The corrosion process of Ni is modified due to the presence of its corrosion products, and its presence increases the activation energy by at least one order of magnitude. Although nickel shows a high reactivity in vanadium-rich salts, its reaction products are highly stable and protect it from the corrosive medium because the corrosion reactions trap the vanadium and block the migration of nickel ions.

  7. The effects of argon ion bombardment on the corrosion resistance of tantalum

    Science.gov (United States)

    Ramezani, A. H.; Sari, A. H.; Shokouhy, A.

    2017-02-01

    Application of ion beam has been widely used as a surface modification method to improve surface properties. This paper investigates the effect of argon ion implantation on surface structure as well as resistance against tantalum corrosion. In this experiment, argon ions with energy of 30 keV and in doses of 1 × 1017-10 × 1017 ions/cm2 were used. The surface bombardment with inert gases mainly produces modified topography and morphology of the surface. Atomic Force Microscopy was also used to patterned the roughness variations prior to and after the implantation phase. Additionally, the corrosion investigation apparatus wear was applied to compare resistance against tantalum corrosion both before and after ion implantation. The results show that argon ion implantation has a substantial impact on increasing resistance against tantalum corrosion. After the corrosion test, scanning electron microscopy (SEM) analyzed the samples' surface morphologies. In addition, the elemental composition is characterized by energy-dispersive X-ray (EDX) analysis. The purpose of this paper was to obtain the perfect condition for the formation of tantalum corrosion resistance. In order to evaluate the effect of the ion implantation on the corrosion behavior, potentiodynamic tests were performed. The results show that the corrosion resistance of the samples strongly depends on the implantation doses.

  8. Corrosion models for predictions of performance of high-level radioactive-waste containers

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J.C.; McCright, R.D. [Lawrence Livermore National Lab., CA (United States); Gdowski, G.E. [KMI Energy Services, Livermore, CA (United States)

    1991-11-01

    The present plan for disposal of high-level radioactive waste in the US is to seal it in containers before emplacement in a geologic repository. A proposed site at Yucca Mountain, Nevada, is being evaluated for its suitability as a geologic repository. The containers will probably be made of either an austenitic or a copper-based alloy. Models of alloy degradation are being used to predict the long-term performance of the containers under repository conditions. The models are of uniform oxidation and corrosion, localized corrosion, and stress corrosion cracking, and are applicable to worst-case scenarios of container degradation. This paper reviews several of the models.

  9. Effect of Chromium on Corrosion Behavior of P110 Steels in CO2-H2S Environment with High Pressure and High Temperature

    Directory of Open Access Journals (Sweden)

    Jianbo Sun

    2016-03-01

    Full Text Available The novel Cr-containing low alloy steels have exhibited good corrosion resistance in CO2 environment, mainly owing to the formation of Cr-enriched corrosion film. In order to evaluate whether it is applicable to the CO2 and H2S coexistence conditions, the corrosion behavior of low-chromium steels in CO2-H2S environment with high pressure and high temperature was investigated using weight loss measurement and surface characterization. The results showed that P110 steel suffered localized corrosion and both 3Cr-P110 and 5Cr-P110 steels exhibited general corrosion. However, the corrosion rate of 5Cr-P110 was the highest among them. The corrosion process of the steels was simultaneously governed by CO2 and H2S. The outer scales on the three steels mainly consisted of FeS1−x crystals, whereas the inner scales on Cr-containing steels comprised of amorphous FeS1−x, Cr(OH3 and FeCO3, in contrast with the amorphous FeS1−x and FeCO3 mixture film of P110 steel. The more chromium the steel contains, the more chromium compounds the corrosion products contain. The addition of chromium in steels increases the uniformity of the Cr-enriched corrosion scales, eliminates the localized corrosion, but cannot decrease the general corrosion rates. The formation of FeS1−x may interfere with Cr-enriched corrosion scales and lowering the corrosion performance of 3Cr-P110 and 5Cr-P110 steels.

  10. Effect of Chromium on Corrosion Behavior of P110 Steels in CO2-H2S Environment with High Pressure and High Temperature

    Science.gov (United States)

    Sun, Jianbo; Sun, Chong; Lin, Xueqiang; Cheng, Xiangkun; Liu, Huifeng

    2016-01-01

    The novel Cr-containing low alloy steels have exhibited good corrosion resistance in CO2 environment, mainly owing to the formation of Cr-enriched corrosion film. In order to evaluate whether it is applicable to the CO2 and H2S coexistence conditions, the corrosion behavior of low-chromium steels in CO2-H2S environment with high pressure and high temperature was investigated using weight loss measurement and surface characterization. The results showed that P110 steel suffered localized corrosion and both 3Cr-P110 and 5Cr-P110 steels exhibited general corrosion. However, the corrosion rate of 5Cr-P110 was the highest among them. The corrosion process of the steels was simultaneously governed by CO2 and H2S. The outer scales on the three steels mainly consisted of FeS1−x crystals, whereas the inner scales on Cr-containing steels comprised of amorphous FeS1−x, Cr(OH)3 and FeCO3, in contrast with the amorphous FeS1−x and FeCO3 mixture film of P110 steel. The more chromium the steel contains, the more chromium compounds the corrosion products contain. The addition of chromium in steels increases the uniformity of the Cr-enriched corrosion scales, eliminates the localized corrosion, but cannot decrease the general corrosion rates. The formation of FeS1−x may interfere with Cr-enriched corrosion scales and lowering the corrosion performance of 3Cr-P110 and 5Cr-P110 steels. PMID:28773328

  11. The corrosion resistance of HVOF sprayed coatings with intermetallic phases in aggressive environments

    OpenAIRE

    B. Formanek; J. Cizner; B. Szczucka-Lasota; R. Przeliorz

    2006-01-01

    Purpose: The cyclic corrosion behavior of coatings with intermetallic matrix ( FeAl, NiAl and FeAl-TiAl) was investigated in aggressive gases.Design/methodology/approach: The composite coatings strengthened by a fine dispersive Al2O3 and other ceramic phases were thermally sprayed by HVOF method in Jet Kote 2 system. A kinetics test was carried out by periodic method for exposure times of up to 500 hours. Mass changes of the studied coatings during the corrosion test are presented. The surfac...

  12. Hydrofluoric Acid Corrosion Study of High-Alloy Materials

    Energy Technology Data Exchange (ETDEWEB)

    Osborne, P.E.

    2002-09-11

    A corrosion study involving high-alloy materials and concentrated hydrofluoric acid (HF) was conducted in support of the Molten Salt Reactor Experiment Conversion Project (CP). The purpose of the test was to obtain a greater understanding of the corrosion rates of materials of construction currently used in the CP vs those of proposed replacement parts. Results of the study will help formulate a change-out schedule for CP parts. The CP will convert slightly less than 40 kg of {sup 233}U from a gas (UF{sub 6}) sorbed on sodium fluoride pellets to a more stable oxide (U{sub 3}O{sub 8}). One by-product of the conversion is the formation of concentrated HF. Six moles of highly corrosive HF are produced for each mole of UF{sub 6} converted. This acid is particularly corrosive to most metals, elastomers, and silica-containing materials. A common impurity found in {sup 233}U is {sup 232}U. This impurity isotope has several daughters that make the handling of the {sup 233}U difficult. Traps of {sup 233}U may have radiation fields of up to 400 R at contact, a situation that makes the process of changing valves or working on the CP more challenging. It is also for this reason that a comprehensive part change-out schedule must be established. Laboratory experiments involving the repeated transfer of HF through 1/2-in. metal tubing and valves have proven difficult due to the corrosivity of the HF upon contact with all wetted parts. Each batch of HF is approximately 1.5 L of 33 wt% HF and is transferred most often as a vapor under vacuum and at temperatures of up to 250 C. Materials used in the HF side of the CP include Hastelloy C-276 and Monel 400 tubing, Haynes 230 and alloy C-276 vessels, and alloy 400 valve bodies with Inconel (alloy 600) bellows. The chemical compositions of the metals discussed in this report are displayed in Table 1. Of particular concern are the almost 30 vendor-supplied UG valves that have the potential for exposure to HF. These valves have been

  13. An evaluation of corrosion resistant alloys by field corrosion test in Japanese refuse incineration plants

    International Nuclear Information System (INIS)

    Kawahara, Yuuzou; Nakamura, Masanori; Shibuya, Eiichi; Yukawa, Kenichi

    1995-01-01

    As the first step for development of the corrosion resistant superheater tube materials of 500 C, 100 ata used in high efficient waste-to-energy plants, field corrosion tests of six conventional alloys were carried out at metal temperatures of 450 C and 550 C for 700 and 3,000 hours in four typical Japanese waste incineration plants. The test results indicate that austenitic alloys containing approximately 80 wt% [Cr+Ni] show excellent corrosion resistance. When the corrosive environment is severe, intergranular corrosion of 40∼200 microm depth occurs in stainless steel and high alloyed materials. It is confirmed quantitatively that corrosion behavior is influenced by environmental corrosion factors such as Cl concentration and thickness of deposits on tube surface, metal temperature, and flue gas temperature. The excellent corrosion resistance of high [Cr+Ni+Mo] alloys such as Alloy 625 is explained by the stability of its protective oxide, such that the time dependence of corrosion nearly obeys the parabolic rate law

  14. Pipeline corrosion prevention by pH stabilization or corrosion inhibitors

    Energy Technology Data Exchange (ETDEWEB)

    Nyborg, Rolf [Institute for Energy Technology, Oslo (Norway)

    2009-07-01

    In many offshore oil and gas projects the pipeline costs are a considerable part of the investment and can become prohibitively high if the corrosivity of the fluid necessitates the use of corrosion resistant alloys instead of carbon steel. Development of more robust and reliable methods for internal corrosion control can increase the application range of carbon steel and therefore have a large economic impact. Corrosion control of carbon steel pipelines has traditionally often been managed by the use of corrosion inhibitors. The pH stabilization technique has been successfully used for corrosion control of several large wet gas pipelines in the last years. This method has advantages over film forming corrosion inhibitors when no or little formation water is produced. The use of corrosion inhibitors in multiphase pipelines implies several challenges which are not fully accounted for in traditional corrosion inhibitor testing procedures. Specialized test procedures have been developed to take account for the presence of emulsions dispersions and sand and clay particles in corrosion inhibitor testing. (author)

  15. Dictionary corrosion and corrosion control

    International Nuclear Information System (INIS)

    1985-01-01

    This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods. (orig./HP) [de

  16. Corrosion experience in nuclear waste processing at Battelle Northwest

    International Nuclear Information System (INIS)

    Slate, S.C.; Maness, R.F.

    1976-11-01

    Emphasis is on corrosion as related to waste storage canister. Most work has been done in support of the In-Can Melter (ICM) vitrification system. It is assumed that the canister goes through the ICM process and is then stored in a water basin. The most severe corrosion effect seen is oxidation of stainless steel (SS) surfaces in contact with gases containing oxygen during processing. The processing temperature is near 1100 0 C and furnace atmosphere, used until now, has been air with unrestricted flow to the furnace. The oxidation rate at 1100 0 C is 15.8 g/cm 2 for 304L SS. Techniques for eliminating this corrosion currently being investigated include the use of different materials, such as Inconel 601, and the use of an inert cover gas. Corrosion due to the waste melt is not as rapid as the air oxidation. This effect has been studied extensively in connection with the development of a metallic crucible melter at Battelle. Data are available on the corrosion rates of several waste compositions in contact with various materials. Long-term compatibility tests between the melt and the metal have been run; it was found the corrosion rates due to the melt or its vapor do not pose a serious problem to the waste canister. However, these rates are high enough to preclude the practical use of a metallic melter. Interim water storage of the canister may be a problem if proper corrective measurements are not taken.The canister may be susceptible to stress corrosion cracking (SCC) because it will be sensitized to some extent and it will be nearly stressed to yield. The most favorable solution to SCC involves minimizing canister sensitization and stress plus providing good water quality control. It has been recommended to keep the chlorine ion concentration below 1 ppM and the pH above 10. At these conditions no failures of 304L are predicted due to SCC. It is concluded that corrosion of a canister used during the In-Can Melter process and interim storage can be controlled

  17. High-pressure plastic scintillation detector for measuring radiogenic gases in flow systems

    International Nuclear Information System (INIS)

    Schell, W.R.; Tobin, M.J.; Vives-Batlle, J.; Yoon, S.R.

    1999-01-01

    Radioactive gases are emitted into the atmosphere from nuclear electric power and nuclear fuel reprocessing plants, from hospitals discarding xenon used in diagnostic medicine, as well as from nuclear weapons tests. A high-pressure plastic scintillation detector was constructed to measure atmospheric levels of such radioactive gases by detecting the beta and internal conversion (IC) electron decays. Operational tests and calibrations were made that permit integration of the flow detectors into a portable Gas Analysis, Separation and Purification system (GASP). The equipment developed can be used for measuring fission gases released from nuclear reactor sources and/or as part of monitoring equipment for enforcing the Comprehensive Test Ban Treaty. The detector is being used routinely for in-line gas separation efficiency measurements, at the elevated operational pressures used for the high-pressure swing analysis system (2070 kPa) and at flow rates of 5-15 l/min. This paper presents the design features, operational methods, calibration, and detector applications. (Copyright (c) 1999 Elsevier Science B.V., Amsterdam. All rights reserved.)

  18. Corrosion investigations of high-alloyed steels carried out in different marine area organized by European Federation of Corrosion

    International Nuclear Information System (INIS)

    Birn, J.; Skalski, I.

    1999-01-01

    Research works arranged by EFC Working Party on Marine Corrosion are described. The research was performed in sea areas of Norway, Finland, Sweden, France, Italy, Poland and Netherlands. Subjected to test were three corrosion resistant steel grades; 316, 904 and UNS S 31524. Two corrosion tests were carried out in the years 1993 and 1994 each of min. 6 month duration. The results show that chemical composition of water at salinity level of more than 0.7% has not great effect on corrosion aggressivity in relation to corrosion resistant steels. On the other hand temperature of sea water has great influence on corrosion process. (author)

  19. High-Temperature Oxidation and Smelt Deposit Corrosion of Ni-Cr-Ti Arc-Sprayed Coatings

    Science.gov (United States)

    Matthews, S.; Schweizer, M.

    2013-08-01

    High Cr content Ni-Cr-Ti arc-sprayed coatings have been extensively applied to mitigate corrosion in black liquor recovery boilers in the pulp and paper industry. In a previous article, the effects of key spray parameters on the coating's microstructure and its composition were investigated. Three coating microstructures were selected from that previous study to produce a dense, oxidized coating (coating A), a porous, low oxide content coating (coating B), and an optimized coating (coating C) for corrosion testing. Isothermal oxidation trials were performed in air at 550 and 900 °C for 30 days. Additional trials were performed under industrial smelt deposits at 400 and 800 °C for 30 days. The effect of the variation in coating microstructure on the oxidation and smelt's corrosion response was investigated through the characterization of the surface corrosion products, and the internal coating microstructural developments with time at high temperature. The effect of long-term, high-temperature exposure on the interaction between the coating and substrate was characterized, and the mechanism of interdiffusion was discussed.

  20. NASA's Beachside Corrosion Test Site and Current Environmentally Friendly Corrosion Control Initiatives

    Science.gov (United States)

    Russell, Richard W.; Calle, Luz Marina; Johnston, Frederick; Montgomery, Eliza L.; Curran, Jerome P.; Kolody, Mark R.

    2013-01-01

    NASA began corrosion studies at the Kennedy Space Center (KSC) in 1966 during the Gemini/Apollo Programs with the evaluation of long-term corrosion protective coatings for carbon steel. KSC's Beachside Corrosion Test Site (BCTS), which has been documented by the American Society of Materials (ASM) as one of the most corrosive, naturally occurring, environments in the world, was established at that time. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pad were rendered even more severe by the acid ic exhaust from the solid rocket boosters. In the years that followed, numerous studies have identified materials, coatings, and maintenance procedures for launch hardware and equipment exposed to the highly corrosive environment at the launch pad. This paper presents a historical overview of over 45 years of corrosion and coating evaluation studies and a description of the BCTS's current capabilities. Additionally, current research and testing programs involving chromium free coatings, environmentally friendly corrosion preventative compounds, and alternates to nitric acid passivation will be discussed.

  1. Fire-side corrosion in power-station boilers

    Energy Technology Data Exchange (ETDEWEB)

    Cutler, A J.B.; Flatley, T; Hay, K A

    1978-10-01

    The steel tubing of a modern power-station boiler operates at up to 650/sup 0/C (a dull red heat) in the very corrosive environment produced by the combustion gases and ash particles. Within the tubes, whose walls are around 5mm thick, 2000 tons of steam are generated per hour at temperatures up to 565/sup 0/C and pressures up to 170 bar. Several forms of metal corrosion may occur on the fireside surface of these tubes and on other boiler components. The designed 20-year operating life of the stainless-steel superheater and reheater tubes can be much reduced at temperatures above 600/sup 0/C by attack from molten salts formed beneath the deposited ash on the upstream tube surfaces. Mild steel evaporator tubes lining the furnace wall may suffer similarly if flame impingement allows the local release of volatile chlorine compounds from coal particles on the tube surface. Uncooled metal components supporting and aligning the boiler tubes may reach 1000/sup 0/C and are particularly susceptible to corrosion. CEGB research effort has been applied to quantify the rate of corrosion and to obtain an understanding of the complex corrosion mechanisms, so that ways of minimizing or preventing their occurrence may be found. These include the optimization of the combustion chemistry, design modifications such as shielding certain vulnerable tubes, and the selection of improved alloys and the use of ''co-extruded'' tubing.

  2. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

    2007-09-20

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

  3. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

    International Nuclear Information System (INIS)

    Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

    2007-01-01

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

  4. Sulfation of corrosive alkali chlorides by ammonium sulfate in a biomass fired CFB boiler

    Energy Technology Data Exchange (ETDEWEB)

    Brostroem, Markus; Backman, Rainer; Nordin, Anders [Energy Technology and Thermal Process Chemistry, Umeaa University, SE-901 87 Umeaa (Sweden); Kassman, Haakan [Vattenfall Power Consultant AB, Box 1046, SE-611 29 Nykoeping (Sweden); Helgesson, Anna; Berg, Magnus; Andersson, Christer [Vattenfall Research and Development AB, SE-814 26 Aelvkarleby (Sweden)

    2007-12-15

    Biomass and waste derived fuels contain relatively high amounts of alkali and chlorine, but contain very little sulfur. Combustion of such fuels can result in increased deposit formation and superheater corrosion. These problems can be reduced by using a sulfur containing additive, such as ammonium sulfate, which reacts with the alkali chlorides and forms less corrosive sulfates. Ammonium sulfate injection together with a so-called in situ alkali chloride monitor (IACM) is patented and known as ''ChlorOut''. IACM measures the concentrations of alkali chlorides (mainly KCl in biomass combustion) at superheater temperatures. Tests with and without spraying ammonium sulfate into the flue gases have been performed in a 96MW{sub th}/25MW{sub e} circulating fluidized bed (CFB) boiler. The boiler was fired mainly with bark and a chlorine containing waste. KCl concentration was reduced from more than 15 ppm to approximately 2 ppm during injection of ammonium sulfate. Corrosion probe measurements indicated that both deposit formation and material loss due to corrosion were decreased using the additive. Analysis of the deposits showed significantly higher concentration of sulfur and almost no chlorine in the case with ammonium sulfate. Results from impactor measurements supported that KCl was sulfated to potassium sulfate by the additive. (author)

  5. High temperature aqueous stress corrosion testing device

    International Nuclear Information System (INIS)

    Bornstein, A.N.; Indig, M.E.

    1975-01-01

    A description is given of a device for stressing tensile samples contained within a high temperature, high pressure aqueous environment, thereby permitting determination of stress corrosion susceptibility of materials in a simple way. The stressing device couples an external piston to an internal tensile sample via a pull rod, with stresses being applied to the sample by pressurizing the piston. The device contains a fitting/seal arrangement including Teflon and weld seals which allow sealing of the internal system pressure and the external piston pressure. The fitting/seal arrangement allows free movement of the pull rod and the piston

  6. High temperature cyclic oxidation and hot corrosion behaviours of ...

    Indian Academy of Sciences (India)

    Administrator

    eutectic reaction below 600°C. When the temperature ... blades, consequently corrosion rate rapidly increases due ... the corrosion run. ... Figure 1. Surface macrographs of superalloys subjected to hot corrosion and oxidation .... show the oxide scales of three different chemical compo- .... Li J and Wahi R P 1995 Acta Metall.

  7. Effects of metallurgical factors on stress corrosion cracking of Ni-base alloys in high temperature water

    International Nuclear Information System (INIS)

    Yonezawa, T.; Sasaguri, N.; Onimura, K.

    1988-01-01

    Nickel-base Alloy 600 is the principal material used for the steam generator tubes of PWRs. Generally, this alloy has been proven to be satisfactory for this application, however when it is subjected to extremely high stress level in PWR primary water, it may suffer from stress corrosion cracking. The authors have systematically studied the effects of test temperature and such metallurgical factors as cold working, chemical composition and heat treatment on the stress corrosion cracking of Alloy 600 in high temperature water, and also on that of Alloy 690 which is a promising material for the tubes and may provide improved crrosion resistance for steam generators. The test materials, the stress corrosion cracking test and the test results are reported. When the test temperature was raise, the stress corrosion cracking of the nickel-base alloys was accelerated. The time of stress corrosion cracking occurrence decreased with increasing applied stress, and it occurred at the stress level higher than the 0.2 % offset proof stress of Alloy 600. In Alloy 690, stress corrosion cracking was not observed at such stress level. Cold worked Alloy 600 showed higher resistance to stress corrosion cracking than the annealed alloy. (Kako, I.)

  8. Corrosion induced clogging and plugging in water-cooled generator cooling circuit

    International Nuclear Information System (INIS)

    Park, B.G.; Hwang, I.S.; Rhee, I.H.; Kim, K.T.; Chung, H.S.

    2002-01-01

    Water-cooled electrical generators have been experienced corrosion-related problems that are restriction of flow through water strainers caused by collection of excessive amounts of copper corrosion products (''clogging''), and restriction of flow through the copper strands in the stator bars caused by growth or deposition of corrosion products on the walls of the hollow strands (''plugging''). These phenomena result in unscheduled shutdowns that would be a major concern because of the associated loss in generating capacity. Water-cooled generators are operated in one of two modes. They are cooled either with aerated water (dissolved oxygen >2 ppm) or with deaerated water (dissolved oxygen <50 ppb). Both modes maintain corrosion rates at satisfactorily low levels as long as the correct oxygen concentrations are maintained. However, it is generally believed that very much higher copper corrosion rates result at the intermediate oxygen concentrations of 100-1000 ppb. Clogging and plugging are thought to be associated with these intermediate concentrations, and many operators have suggested that the period of change from high-to-low or from low-to-high oxygen concentration is particularly damaging. In order to understand the detailed mechanism(s) of the copper oxide formation, release and deposition and to identify susceptible conditions in the domain of operating variables, a large-scale experiments are conducted using six hollow strands of full length connected with physico-chemically scaled generator cooling water circuit. To ensure a close simulation of thermal-hydraulic conditions in a generator stator, strands of the loop will be ohmically heated using AC power supply. Experiments is conducted to cover oxygen excursions in both high dissolved oxygen and low dissolved oxygen conditions that correspond to two representative operating condition at fields. A thermal upset condition is also simulated to examine the impact of thermal stress. During experiments

  9. Corrosion behavior of Al-Fe-sputtering-coated steel, high chromium steels, refractory metals and ceramics in high temperature Pb-Bi

    International Nuclear Information System (INIS)

    Abu Khalid, Rivai; Minoru, Takahashi

    2007-01-01

    Corrosion tests of Al-Fe-coated steel, high chromium steels, refractory metals and ceramics were carried out in high temperature Pb-Bi at 700 C degrees. Oxygen concentrations in this experiment were 6.8*10 -7 wt.% for Al-Fe-coated steels and 5*10 -6 wt.% for high chromium steels, refractory metals and ceramics. All specimens were immersed in molten Pb-Bi in a corrosion test pot for 1.000 hours. Coating was done with using the unbalanced magnetron sputtering (UBMS) technique to protect the steel from corrosion. Sputtering targets were Al and SUS-304. Al-Fe alloy was coated on STBA26 samples. The Al-Fe alloy-coated layer could be a good protection layer on the surface of steel. The whole of the Al-Fe-coated layer still remained on the base surface of specimen. No penetration of Pb-Bi into this layer and the matrix of the specimen. For high chromium steels i.e. SUS430 and Recloy10, the oxide layer formed in the early time could not prevent the penetration of Pb-Bi into the base of the steels. Refractory metals of tungsten (W) and molybdenum (Mo) had high corrosion resistance with no penetration of Pb-Bi into their matrix. Penetration of Pb-Bi into the matrix of niobium (Nb) was observed. Ceramic materials were SiC and Ti 3 SiC 2 . The ceramic materials of SiC and Ti 3 SiC 2 had high corrosion resistance with no penetration of Pb-Bi into their matrix. (authors)

  10. Corrosion tests of high temperature alloys in impure helium

    International Nuclear Information System (INIS)

    Berka, Jan; Kalivodova, Jana; Vilemova, Monika; Skoumalova, Zuzana; Brabec, Petr

    2014-01-01

    Czech research organizations take part several projects concerning technologies and materials for advanced gas cooled reactors, as an example international project ARCHER supported by EU within FP7, also several national projects supported by Technology Agency of the Czech Republic are solved in cooperation with industrial and research organization. Within these projects the material testing program is performed. The results presented in these paper concerning high temperature corrosion and degradation of alloys (800 H, SS 316 and P91) in helium containing minor impurities (H_2, CO, CH_4, HZO) at temperatures up to 760°C. After corrosion tests (up to 1500 hours) the specimens was investigated by several methods (gravimetry, SEM-EDX, optical microscopy, hardness and micro-hardness testing etc. (author)

  11. Studies of corrosion in metallic container for storage of high level radioactive wastes

    International Nuclear Information System (INIS)

    Azkarate, I.; Madina, V.; Insausti, M.

    1999-01-01

    The metallic container is one of the most important barriers that, along with engineered and natural barriers, will isolate high level nuclear waste in saline and granite geological formations from the geosphere. However, general and localized corrosion modes such as stress corrosion cracking (SCC), pitting, crevice corrosion and hydrogen damage can be active under disposal conditions, so the corrosion behaviour of the metal container material must be carefully studied. Several metals and their alloys have been proposed for the fabrication of nuclear waste containers including carbon steels, stainless steels, titanium and titanium alloys and copper and copper-base alloys. Carbon steels and copper alloys are considered for the two rock formations, titanium is considered for salt environments and the stainless steel only in the case of a granite formation. (Author)

  12. Corrosion control. 2. ed.

    International Nuclear Information System (INIS)

    Bradford, S.A.

    2001-01-01

    The purpose of this text is to train engineers and technologists not just to understand corrosion but to control it. Materials selection, coatings, chemical inhibitors, cathodic and anodic protection, and equipment design are covered in separate chapters. High-temperature oxidation is discussed in the final two chapters ne on oxidation theory and one on controlling oxidation by alloying and with coatings. This book treats corrosion and high-temperature oxidation separately. Corrosion is divided into three groups: (1) chemical dissolution including uniform attack, (2) electrochemical corrosion from either metallurgical or environmental cells, and (3) stress-assisted corrosion. Corrosion is logically grouped according to mechanisms rather than arbitrarily separated into different types of corrosion as if they were unrelated. For those university students and industry personnel who approach corrosion theory very hesitantly, this text will present the electrochemical reactions responsible for corrosion summed up in only five simple half-cell reactions. When these are combined on a polarization diagram, which is also explained in detail, the electrochemical processes become obvious. For those who want a text stripped bare of electrochemical theory, several noted sections can be omitted without loss of continuity. However, the author has presented the material in such a manner that these sections are not beyond the abilities of any high school graduate who is interested in technology

  13. Effluents of toxic and corrosion-active components at coke-oven gas combustion

    International Nuclear Information System (INIS)

    Mikhajlov, G.S.; Afanas'ev, Yu.O.; Plotnikov, V.A.; Iskhakov, Kh.A.; Tikhov, S.D.; Gaus, A.I.; Nagibin, P.D.

    1996-01-01

    Various modes of coke-coal gas combustion are studied and dependence of concentration of nitrogen sulfur oxides and carbon monoxides originating in smoke gases on the air excess delivered to the combustion chamber is determined. The lowest summary releases of hazardous substances are achieved by the excess air coefficients α > 1.2 relative to modes of coke-coal gas combustion with smoke gases recirculation. The quantity of sulfur does not depend on the mode of fuel combustion and is determined by the total sulfur content in the fuel. To prevent the corrosion of low-temperature heat exchange surfaces it is necessary to heat up the feed-water up to the temperature exceeding the temperature of the coal gases dew point by 10-15 deg C. 10 refs

  14. NASA's Corrosion Technology Laboratory at the Kennedy Space Center: Anticipating, Managing, and Preventing Corrosion

    Science.gov (United States)

    Calle, Luz Marina

    2014-01-01

    Corrosion is the degradation of a material that results from its interaction with the environment. The marine environment at NASAs Kennedy Space Center (KSC) has been documented by ASM International (formerly American Society for Metals) as the most corrosive in the United States. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pads were rendered even more severe by the 70 tons of highly corrosive hydrochloric acid that were generated by the solid rocket boosters. Numerous failures at the launch pads are caused by corrosion.The structural integrity of ground infrastructure and flight hardware is critical to the success, safety, cost, and sustainability of space missions. As a result of fifty years of experience with launch and ground operations in a natural marine environment that is highly corrosive, NASAs Corrosion Technology Laboratory at KSC is a major source of corrosion control expertise in the launch and other environments. Throughout its history, the Laboratory has evolved from what started as an atmospheric exposure facility near NASAs launch pads into a world-wide recognized capability that provides technical innovations and engineering services in all areas of corrosion for NASA and external customers.This presentation will provide a historical overview of the role of NASAs Corrosion Technology in anticipating, managing, and preventing corrosion. One important challenge in managing and preventing corrosion involves the detrimental impact on humans and the environment of what have been very effective corrosion control strategies. This challenge has motivated the development of new corrosion control technologies that are more effective and environmentally friendly. Strategies for improved corrosion protection and durability can have a huge impact on the economic sustainability of human spaceflight operations.

  15. A high-voltage and non-corrosive ionic liquid electrolyte used in rechargeable aluminum battery.

    Science.gov (United States)

    Wang, Huali; Gu, Sichen; Bai, Ying; Chen, Shi; Wu, Feng; Wu, Chuan

    2016-10-03

    As a promising post-lithium battery, rechargeable aluminum battery has the potential to achieve a three-electron reaction with fully use of metal aluminum. Alternative electrolytes are strongly needed for further development of rechargeable aluminum batteries, since typical AlCl3-contained imidazole-based ionic liquids are moisture sensitive, corrosive, and with low oxidation voltage. In this letter, a kind of non-corrosive and water-stable ionic liquid obtained by mixing 1-butyl-3-methylimidazolium trifluoromethanesulfonate ([BMIM]OTF) with the corresponding aluminum salt (Al(OTF)3) is studied. This ionic liquid electrolyte has a high oxidation voltage (3.25V vs Al3+/Al) and high ionic conductivity, and a good electrochemical performance is also achieved. A new strategy, which first use corrosive AlCl3-based electrolyte to construct a suitable passageway on the Al anode for Al3+, and then use non-corrosive Al(OTF)3-based electrolyte to get stable Al/electrolyte interface, is put forward.

  16. Influence of yttria surface modification on high temperature corrosion of porous Ni22Cr alloy

    DEFF Research Database (Denmark)

    Karczewski, Jakub; Dunst, Katarzyna; Jasinski, Piotr

    2017-01-01

    Protective coatings for porous alloys for high temperature use are relatively new materials. Their main drawback is high temperature corrosion. In this work protective coatings based the on Y-precursor infiltrated into the sintered Ni22Cr alloys are studied at 700°C. Effects of the amount...... of the protective phase on the resulting corrosion properties are evaluated in air and humidified hydrogen. Weight gain of the samples, their open porosities and microstructures are analyzed and compared. Results show, that by the addition of even a minor amount of the Y-precursor corrosion rates can be decreased...

  17. Advanced Corrosion-Resistant Zr Alloys for High Burnup and Generation IV Applications

    International Nuclear Information System (INIS)

    Arthur Motta; Yong Hwan Jeong; R.J. Comstock; G.S. Was; Y.S. Kim

    2006-01-01

    The objective of this collaboration between four institutions in the US and Korea is to demonstrate a technical basis for the improvement of the corrosion resistance of zirconium-based alloys in more extreme operating environments (such as those present in severe fuel duty, cycles high burnup, boiling, aggressive chemistry) and to investigate the feasibility (from the point of view of corrosion rate) of using advanced zirconium-based alloys in a supercritical water environment

  18. Assessment of high performance concrete containing fly ash and calcium nitrite based corrosion inhibitor as a mean to prevent the corrosion of reinforcing steel

    International Nuclear Information System (INIS)

    Montes-García, P; Jiménez-Quero, V; López-Calvo, H

    2015-01-01

    This research analyses the effectiveness of the water-to-cement ratio (w/c), fly ash and a calcium nitrite based corrosion inhibitor to prevent the corrosion of reinforcing steel embedded in high performance concrete. The interactive effect between the inhibitor and fly ash was evaluated because the occurrence of a negative effect when both ingredients are added together in a concrete mixture has been reported. All the concrete mixtures studied in this investigation had 8.2% of silica fume. Twenty seven prismatic concrete specimens were fabricated with dimensions of 55 × 230 × 300 mm each containing two steel rods embedded for the purpose of corrosion monitoring. The specimens were exposed to a simulated marine environment with two daily cycles of wetting and drying for one year. To evaluate the deterioration of the specimens corrosion potentials and linear polarization resistance tests were carried out. The results indicate that the use of a low w/c, the addition of fly ash and the addition of the corrosion inhibitor contributed to the reduction of the corrosion of steel in the concrete specimens. The results further suggest that the combination of fly ash and corrosion inhibitor does not promote the deterioration of the concrete matrix

  19. Stress corrosion of very high purity stainless steels in alkaline media

    International Nuclear Information System (INIS)

    Hechmat-Dehcordi, Ebrahim

    1981-01-01

    This research thesis reports the study of stress corrosion resistance of stainless steels in caustic environments. It notably concerns the electronuclear industrial sector, the production of soda by electrolysis, and the preparation of hydrogen as energy vector. After a presentation of the experimental conditions, the author highlights the influence of purity on stress corrosion cracking of 20Cr-25Ni-type austenitic alloys. The specific action of a high number of addition metallic and non-metallic elements has been studied. Stress corrosion tests have been also performed in autoclave on austeno-ferritic (21 to 25 pc Cr - 6 to 10 pc Ni) as well as ferritic (26 pc Cr) grades. The author reports the study of electrochemical properties of stainless steel in soda by means of potentiostatic techniques with an application of Pourbaix thermodynamic equilibrium diagrams, and the study of the chemical composition of passivation thin layers by Auger spectroscopy. He more particularly studies the influence of electrode potential and of some addition elements on the chemical characteristics of oxides developed at the surface of austenite. Then, the author tries to establish correlations between strain hardening microstructure of the various steels and their sensitivity to stress corrosion [fr

  20. Corrosion Behavior of Nickel-Plated Alloy 600 in High Temperature Water

    International Nuclear Information System (INIS)

    Kim, Ji Hyun; Hwang, Il Soon

    2008-01-01

    In this paper, electrochemical and microstructural characteristics of nickel-plated Alloy 600 wee investigated in order to identify the performance of electroless Ni-plating on Alloy 600 in high-temperature aqueous condition with the comparison of electrolytic nickel-plating. For high temperature corrosion test of nickel-plated Alloy 600, specimens were exposed for 770 hours to typical PWR primary water condition. During the test, open circuit potentials (OCP's) of all specimens were measured using a reference electrode. Also, resistance to flow accelerated corrosion (FAC) test was examined in order to check the durability of plated layers in high-velocity flow environment at high temperature. After exposures to high flow rate aqueous condition, the integrity of surfaces was confirmed by using both scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). For the field application, a remote process for electroless nickel-plating was demonstrated using a plate specimen with narrow gap on a laboratory scale. Finally, a practical seal design was suggested for more convenient application

  1. Corrosion by cooling gases in nuclear reactors; la corrosion par les gaz caloporteurs dans les reacteurs nucleaires

    Energy Technology Data Exchange (ETDEWEB)

    Darras, R. [Commissariat a l' energie atomique et aux energies alternatives - CEA, Centre de Saclay, Section d' etude de la corrosion par gaz et metaux liquides (France)

    1960-07-01

    This article begins with a review of the various materials which can be used and the cooling gases in which they may be heated, emphasis being placed on the importance of reaching temperatures as high as possible. This is followed by a few general remarks on the dry oxidation of metals and alloys, particularly with regard to diffusion phenomena and their various possible mechanisms, and also the methods of investigation employed. Finally, the behaviour of the chief nuclear materials heated in the various gases is studied successively. Materials used for fuel (metallic uranium, uranium oxide, carbides and silicides), canning materials (magnesium, aluminium, zirconium, beryllium, stainless and refractory steels), structural materials (ordinary or slightly alloyed steels), and finally moderators (graphite, beryllium oxide) are deal with in this way. This account is backed up both by the results obtained at the CEA and by work published outside or abroad up to the present day. In conclusion, every effort has been made to direct future research on the basis of the foregoing. Reprint of a paper published in Industries Atomiques - no. 9/10, 1959, p. 3-23 [French] Dans cet article, on passe tout d'abord en revue les divers materiaux utilisables et les gaz de refroidissement dans lesquels ils peuvent etre chauffes, en insistant sur l'interet d'atteindre des temperatures aussi elevees que possible. On rappelle ensuite quelques generalites sur l'oxydation seche des metaux et alliages, notamment en ce qui concerne les phenomenes de diffusion et leurs divers mecanismes possibles ainsi que les methodes d'etude. Enfin, le comportement des principaux materiaux nucleaires chauffes dans les divers gaz est etudie successivement. On traita ainsi des materiaux combustibles (uranium metallique, oxyde, carbures et siliciures d'uranium), des materiaux de gainage (magnesium, aluminium, zirconium, beryllium, aciers inoxydables et refractaires), des materiaux de structure (aciers ordinaires

  2. FY 1997 report on the study on development of corrosion-resistant ceramics for refuse incinerators; 1997 nendo chosa hokokusho (gomi shokyakuroyo taishoku ceramics zairyo no kaihatsu ni kansuru kenkyu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    This paper describes development of structural materials for municipal refuse incinerators, in particular, high- temperature corrosion-resistant ceramics for inner walls. Unlike boiler tubes of which inner walls are cooled by water or water vapor, refractory for inner walls is subjected to high-temperature flame over 1000degC, corrosive gases such as HCl and SO2. and low-melting point corrosive dust such as chloride, sulfate and oxide under strong corrosive environment. Experiment was made on 14 kinds of ceramics including commercially available oxide system, non-oxide system and refractory system ceramics. Except graphite system ones, every ceramics, in particular, Al2O3, ZrO2, B4C-doped SiC and CVD-SiO showed superior properties. Commercially available ceramics, in particular, non-oxide system ones are very expensive. Since inner wall materials for refuse incinerators are heat-/corrosion-resistant consumption articles, it is suggested that improvement of reasonable oxide system ceramics or conventional SiC system ones is better. 73 refs., 89 figs., 39 tabs.

  3. Corrosion behaviour of container materials for geological disposal of high level radioactive waste

    International Nuclear Information System (INIS)

    Accary, A.

    1985-01-01

    The disposal of high level radioactive waste in geological formations, based on the multibarrier concept, may include the use of a container as one of the engineered barriers. In this report the requirements imposed on this container and the possible degradation processes are reviewed. Further on an overview is given of the research being carried out by various research centres in the European Community on the assessment of the corrosion behaviour of candidate container materials. The results obtained on a number of materials under various testing conditions are summarized and evaluated. As a result, three promising materials have been selected for a detailed joint testing programme. It concerns two highly corrosion resistant alloys, resp. Ti-Pd (0.2 Pd%) and Hastelloy C4 and one consumable material namely a low carbon steel. Finally the possibilities of modelling the corrosion phenomena are discussed

  4. Extremely high resolution corrosion monitoring of pipelines: retrofittable, non-invasive and real-time

    Energy Technology Data Exchange (ETDEWEB)

    Baltzersen, Oeystein; Tveit, Edd [Sensorlink AS, Trondheim (Norway); Verley, Richard [StatoilHydro ASA, Stockholm (Sweden)

    2009-07-01

    The Ultramonit unit is a clamp-on tool (removable) that uses an array of sensors to provide online, real-time, reliable and repeatable high accuracy ultrasonic wall thickness measurements and corrosion monitoring at selected locations along the pipeline. The unit can be installed on new or existing pipelines by diver or ROV. The system is based on the well-established ultrasonic pulse-echo method (A-scan). Special processing methods, and the fact that the unit is fixed to the pipeline, enable detection of changes in wall thickness in the micro-meter range. By utilizing this kind of resolution, it is possible to project corrosion rates in hours or days. The tool is used for calibration of corrosion inhibitor programs, verification and calibration of inspection pig data and general corrosion monitoring of new and existing pipelines. (author)

  5. Formation and fate of gases in the caverns of a repository in salt rock

    International Nuclear Information System (INIS)

    Mueller, W.; Morlock, G.; Gronemeyer, C.

    1992-01-01

    The report summarizes the knowledge avaible today of the mechanisms governing the formation and transport of gases in a salt mine repository for radioactive wastes. The work under review deals with the formation of gases-by way of radiolysis, corrosion, microbial degradation, thermally induced or primary gas generation - and analyses the efficiency of predicting and modelling the gas generation mechanisms in terms of the role of parameters involved, and accuracy. Existing gaps in available knowledge are shown and defined in terms of significance, leading to an analysis of interdependencies between the various mechanisms and to a statement concerning the necessity of establishing materials balances. (orig./EF) [de

  6. Corrosion measurements on apt prototypic materials in the Lansce high-power proton beam and applicability to other systems

    International Nuclear Information System (INIS)

    Lillard, R.S.; Gac, F.D.; James, M.R.; Maloy, S.A.; Paciotti, M.A.; Waters, L.S.; Willcutt, G.J.; Chandler, G.T.; Ferguson, P.D.

    2003-01-01

    The corrosion rates of several corrosion resistant materials behave in a similar manner even under the intense radiation of the LANSCE high-power beam. A second observation was made, showing that the corrosion rates saturated under high instantaneous radiation intensity in corrosion experiments conducted for the accelerator production of tritium (APT) programme. The LANSCE H + beam is not prototypic of the proposed APT production plant in several respects. The instantaneous proton flux in the APT production plant beam is about 10 times that of the LANSCE beam. The small transverse APT beam spot is rastered to spread the power density over the area of the target, and as the beam rasters, it creates a pulsed character to the beam at a specific location. In order to develop correlations that would enable extrapolation of the corrosion data to the proposed APT production plant, the experimental programme included measurements over a range of average beam currents, measurements at high and low instantaneous beam current, and measurements at various combinations of pulse width and repetition rate. The correlations that were developed are based on an approximately linear dependence of corrosion rate on average beam current (average radiation intensity) and the saturation effect observed at high instantaneous radiation intensity. For a given transverse beam profile and for the same average beam current, the correlations predict the highest corrosion rate in a do beam and the lowest corrosion rate in the lowest duty cycle beams. In the case of the APT extrapolation, the predicted corrosion rates were a factor of 5 lower than for a do beam depositing the same average power density. The measured corrosion rates and the formulated extrapolations are applicable to water-cooled targets and components in proton beams. (authors)

  7. Influence of grain structure on quench sensitivity relative to localized corrosion of high strength aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liu, ShengDan, E-mail: csuliusd@163.com [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Nonferrous Metal Materials Science and Engineering, Ministry of Education, Changsha 410083 (China); Li, ChengBo [Light Alloy Research Institute, Central South University, Changsha 410083 (China); Deng, YunLai; Zhang, XinMing [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Nonferrous Metal Materials Science and Engineering, Ministry of Education, Changsha 410083 (China)

    2015-11-01

    The influence of grain structure on quench sensitivity relative to localized corrosion of high strength aluminum alloy 7055 was investigated by electrochemical test, accelerated exfoliation corrosion test, optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and scanning transmission electron microscopy (STEM). The decrease of quench rate led to lower corrosion resistance of both the homogenized and solution heat treated (HS) alloy with equiaxed grains and the hot-rolled and solution heat treated (HRS) alloy with elongated grains, but there was a higher increment in corrosion depth and corrosion current density and a higher decrement in corrosion potential for the latter alloy, which therefore exhibited higher quench sensitivity. It is because in this alloy the larger amount of (sub) grain boundaries led to a higher increment in the amount of quench-induced η phase and precipitates free zone at (sub) grain boundaries with the decrease of quench rate, and there was a larger increment in the content of Zn, Mg and Cu in the η phase at grain boundaries due to slow quenching. The presence of subgrain boundaries in the HRS alloy tended to increase corrosion resistance at high quench rates higher than about 630 °C/min but decrease it at lower quench rates. - Highlights: • (Sub)Grain boundaries increase quench sensitivity relative to localized corrosion. • Subgrain boundaries decrease corrosion resistance below quench rate of 630 °C/min. • More (sub) grain boundaries leads to more GBPs and PFZ with decreasing quench rate.

  8. Investigation of corrosion resistance of alloys with high mechanical characteristics in some environments of food industry

    International Nuclear Information System (INIS)

    Tremoureux, Yves

    1978-01-01

    This research thesis aimed at improving knowledge in the field of stress-free corrosion of alloys with high mechanical characteristics in aqueous environments, at highlighting some necessary aspects of their behaviour during cleaning or disinfection, and at selecting alloys which possess a good stress-free corrosion resistance in view of a later investigation of their stress corrosion resistance. After a presentation of the metallurgical characteristics of high mechanical strength alloys and the report of a bibliographical study on corrosion resistance of these alloys, the author presents and discusses the results obtained in the study of a possible migration of metallic ions in a milk product which is submitted to a centrifugation, and of the corrosion resistance of selected alloys with respect to the different media they will be in contact with during ultra-centrifugation. The following alloys have been used in this research: Marval 18, Marphynox, Marval X12, 17-4PH steel, Inconel 718 [fr

  9. High temperature (salt melt) corrosion tests with ceramic-coated steel

    Energy Technology Data Exchange (ETDEWEB)

    Schütz, Adelheid [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Günthner, Martin; Motz, Günter [University Bayreuth, Ceramic Materials Engineering, L.-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Greißl, Oliver [EnBW Kraftwerke AG, Schelmenwasenstraße 13-15, D-70567 Stuttgart (Germany); Glatzel, Uwe, E-mail: uwe.glatzel@uni-bayreuth.de [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany)

    2015-06-01

    Thermal recycling of refuse in waste-to-energy plants reduces the problems connected to waste disposal, and is an alternative source of electric energy. However, the combustion process in waste incinerators results in a fast degradation of the steam-carrying superheater steel tubes by corrosive attack and abrasive wear. Higher firing temperatures are used to increase their efficiency but lead to higher corrosion rates. It is more economical to apply protective coatings on the superheater steel tubes than to replace the base material. In-situ tests were conducted in a waste-to-energy plant first in order to identify and quantify all involved corrosive elements. Laboratory scale experiments with salt melts were developed accordingly. The unprotected low-alloyed steel displayed substantial local corrosion. Corrosion was predominant along the grain boundaries of α-ferrite. The corrosion rate was further increased by FeCl{sub 3} and a mixture of HCL and FeCl{sub 3}. Coatings based on pre-ceramic polymers with specific filler particles were engineered to protect superheater tubes. Tests proved their suitability to protect low-alloYed steel tubes from corrosive attack under conditions typical for superheaterS in waste incinerators, rendering higher firing temperatures in waste-to-energy plants possible. - Highlights: • Corrosion wall thickness losses of 400 μm/2 weeks occurred in a waste incinerator. • Abrasion is a major problem on superheater tubes in waste incinerators. • Laboratory salt melt tests can simulate metal corrosion in waste incinerators. • Corrosion protection coatings for steel (temperature: max. 530 °C) were developed. • Higher steam temperatures are possible in WIs with the developed coatings.

  10. The Corrosion of High Performance Steel in Adverse Environments

    International Nuclear Information System (INIS)

    Cook, Desmond C.

    2005-01-01

    The corrosion products that have formed on weathering steel bridges exposed to different weather conditions in the United States have been evaluated. They have been analyzed by spectroscopic techniques to determine the relationship between protective and non-protective rust coatings, and their relationship to the exposure conditions. Bridges constructed recently using High Performance Steel, as well as older bridges built with Type A588B weathering steel, were evaluated for corrosion performance of the rust coatings. In locations where the steel is subjected to regular wet-dry cycling, where the surface is wet for less than about 20% of the time, a protective patina starts to form after a few months exposure, and continues to an adherent, impervious coating after a decade. The protective patina is characterized by the formation of only goethite and lepidocrocite. The goethite makes up about 80% of the rust, and itself consists of a nanophase component, 40%, or infrequent drying cycles (regions close to waterways, fog or having high humidity), the weathering steel forms a rust coating that consists of a large amount of maghemite, and goethite that contains very little of the nanophase component. The rust coating ex-foliates from the steel and is not protective. Under exposure conditions in which chlorides are deposited onto the weathering steel surface (marine or de-icing salt locations), the protective patina also does not form. Instead, the rust coating consists of a large fraction of akaganeite that forms at the expense of the lepidocrocite and nanophase goethite. The bridges exposed to high chloride concentrations, 1.5 wt%, and therefore having no protective patina, have corrosion rates measured to be 6 times larger than expected for weathering steel with the protective patina

  11. Nanoscale coatings for erosion and corrosion protection of copper microchannel coolers for high powered laser diodes

    Science.gov (United States)

    Flannery, Matthew; Fan, Angie; Desai, Tapan G.

    2014-03-01

    High powered laser diodes are used in a wide variety of applications ranging from telecommunications to industrial applications. Copper microchannel coolers (MCCs) utilizing high velocity, de-ionized water coolant are used to maintain diode temperatures in the recommended range to produce stable optical power output and control output wavelength. However, aggressive erosion and corrosion attack from the coolant limits the lifetime of the cooler to only 6 months of operation. Currently, gold plating is the industry standard for corrosion and erosion protection in MCCs. However, this technique cannot perform a pin-hole free coating and furthermore cannot uniformly cover the complex geometries of current MCCs involving small diameter primary and secondary channels. Advanced Cooling Technologies, Inc., presents a corrosion and erosion resistant coating (ANCERTM) applied by a vapor phase deposition process for enhanced protection of MCCs. To optimize the coating formation and thickness, coated copper samples were tested in 0.125% NaCl solution and high purity de-ionized (DIW) flow loop. The effects of DIW flow rates and qualities on erosion and corrosion of the ANCERTM coated samples were evaluated in long-term erosion and corrosion testing. The robustness of the coating was also evaluated in thermal cycles between 30°C - 75°C. After 1000 hours flow testing and 30 thermal cycles, the ANCERTM coated copper MCCs showed a corrosion rate 100 times lower than the gold plated ones and furthermore were barely affected by flow rates or temperatures thus demonstrating superior corrosion and erosion protection and long term reliability.

  12. Fractographic investigation of stress corrosion cracking of steels for high-strength bolts

    International Nuclear Information System (INIS)

    Gladshtejn, L.I.; Goritskij, V.M.; Evtushenko, N.A.; Sokolov, S.P.; Panfilova, L.M.

    1980-01-01

    By the methods of quantitative fractography studied is the effect of chemical composition on stress corrosion cracking resistance in the mean agressive medium (pH=2.2) and the fracture structure of cylindrical delta samples with the notch (K=2.75) of high-strength chromium steel. It is shown that the alloying of the 40 steel with Cr, Si, V increases its strength under short-time loading but leads to forming of brittle areas in fracture under long time effect of corrosion medium

  13. Development of self-powered wireless high temperature electrochemical sensor for in situ corrosion monitoring of coal-fired power plant.

    Science.gov (United States)

    Aung, Naing Naing; Crowe, Edward; Liu, Xingbo

    2015-03-01

    Reliable wireless high temperature electrochemical sensor technology is needed to provide in situ corrosion information for optimal predictive maintenance to ensure a high level of operational effectiveness under the harsh conditions present in coal-fired power generation systems. This research highlights the effectiveness of our novel high temperature electrochemical sensor for in situ coal ash hot corrosion monitoring in combination with the application of wireless communication and an energy harvesting thermoelectric generator (TEG). This self-powered sensor demonstrates the successful wireless transmission of both corrosion potential and corrosion current signals to a simulated control room environment. Copyright © 2014 ISA. All rights reserved.

  14. Studies of Corrosion Resistant Materials Being Considered for High-Level Nuclear Waste Containment in Yucca Mountain Relevant Environments

    International Nuclear Information System (INIS)

    McCright, R.D.; Ilevbare, G.; Estill, J.; Rebak, R.

    2001-01-01

    Containment of spent nuclear fuel and vitrified forms of high level nuclear waste require use of materials that are highly corrosion resistant to all of the anticipated environmental scenarios that can occur in a geological repository. Ni-Cr-Mo Alloy 22 (UNS N60622) is proposed for the corrosion resistant outer barrier of a two-layer waste package container at the potential repository site at Yucca Mountain. A range of water compositions that may contact the outer barrier is under consideration, and a testing program is underway to characterize the forms of corrosion and to quantify the corrosion rates. Results from the testing support models for long term prediction of the performance of the container. Results obtained to date indicate a very low general corrosion rate for Alloy 22 and very high resistance to all forms of localized and environmentally assisted cracking in environments tested to date

  15. Corrosion/95 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1995-01-01

    The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge

  16. FUNDAMENTAL MECHANISMS OF CORROSION OF ADVANCED LIGHT WATER REACTOR FUEL CLADDING ALLOYS AT HIGH BURNUP

    International Nuclear Information System (INIS)

    Lott, Randy G.

    2003-01-01

    OAK (B204) The corrosion behavior of nuclear fuel cladding is a key factor limiting the performance of nuclear fuel elements, improved cladding alloys, which resist corrosion and radiation damage, will facilitate higher burnup core designs. The objective of this project is to understand the mechanisms by which alloy composition, heat treatment and microstructure affect corrosion rate. This knowledge can be used to predict the behavior of existing alloys outside the current experience base (for example, at high burn-up) and predict the effects of changes in operation conditions on zirconium alloy behavior. Zirconium alloys corrode by the formation f a highly adherent protective oxide layer. The working hypothesis of this project is that alloy composition, microstructure and heat treatment affect corrosion rates through their effect on the protective oxide structure and ion transport properties. The experimental task in this project is to identify these differences and understand how they affect corrosion behavior. To do this, several microstructural examination techniques including transmission electron microscope (TEM), electrochemical impedance spectroscopy (EIS) and a selection of fluorescence and diffraction techniques using synchrotron radiation at the Advanced Photon Source (APS) were employed

  17. Corrosion behavior of low energy, high temperature nitrogen ion ...

    Indian Academy of Sciences (India)

    Corrosion behavior of low energy, high temperature nitrogen ion-implanted AISI 304 stainless steel. M GHORANNEVISS1, A SHOKOUHY1,∗, M M LARIJANI1,2,. S H HAJI HOSSEINI 1, M YARI1, A ANVARI4, M GHOLIPUR SHAHRAKI1,3,. A H SARI1 and M R HANTEHZADEH1. 1Plasma Physics Research Center, Science ...

  18. Corrosion of titanium alloys in high temperature near anaerobic seawater

    International Nuclear Information System (INIS)

    Pang, Jianjun; Blackwood, Daniel J.

    2016-01-01

    Highlights: • In absence of CO 2 Ti grades 2 and 5 suffer crevice corrosion at temperatures 80 °C and 200 °C. • For Ti grade 5 crevice corrosion can occur as low as 80 °C in the presence of CO 2 . • Ti grade 7 is immune to crevice corrosion in test conditions. • All grades resistant to SCC and pitting in presence of CO 2 . • Rare earth yttrium additions below 0.2 wt%. for improved mechanical properties are detrimental to corrosions performance. • Analysis of threat of hydrogen induced cracking suggest this is not a threat at a deepsea well head. - Abstract: Grades 2, 5 and Grade 7 were investigated in near anaerobic (<1 ppm oxygen) seawater up to 200 °C with and without CO 2 . All three grades were found to resist stress corrosion cracking and pitting corrosion. Grades 2 and 5 suffer crevice corrosion at temperatures 80 °C and 200 °C respectively. In the presence of CO 2 Grade 5 becomes more vulnerable to crevice corrosion, with attack starting at 80 °C with preferential dissolution of the beta phase. An analysis of the threat of hydrogen induced cracking leads to the conclusion that this was not a likely threat to any of the Ti alloys investigated.

  19. Corrosion/94 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1994-01-01

    The approximately 500 papers from this conference are divided into the following sections: Rail transit systems--stray current corrosion problems and control; Total quality in the coatings industry; Deterioration mechanisms of alloys at high temperatures--prevention and remediation; Research needs and new developments in oxygen scavengers; Computers in corrosion control--knowledge based system; Corrosion and corrosivity sensors; Corrosion and corrosion control of steel reinforced concrete structures; Microbiologically influenced corrosion; Practical applications in mitigating CO 2 corrosion; Mineral scale deposit control in oilfield-related operations; Corrosion of materials in nuclear systems; Testing nonmetallics for life prediction; Refinery industry corrosion; Underground corrosion control; Mechanisms and applications of deposit and scale control additives; Corrosion in power transmission and distribution systems; Corrosion inhibitor testing and field application in oil and gas systems; Decontamination technology; Ozone in cooling water applications, testing, and mechanisms; Corrosion of water and sewage treatment, collection, and distribution systems; Environmental cracking of materials; Metallurgy of oil and gas field equipment; Corrosion measurement technology; Duplex stainless steels in the chemical process industries; Corrosion in the pulp and paper industry; Advances in cooling water treatment; Marine corrosion; Performance of materials in environments applicable to fossil energy systems; Environmental degradation of and methods of protection for military and aerospace materials; Rail equipment corrosion; Cathodic protection in natural waters; Characterization of air pollution control system environments; and Deposit-related problems in industrial boilers. Papers have been processed separately for inclusion on the data base

  20. KCl-induced high temperature corrosion of selected commercial alloys. Part I: chromia-formers

    DEFF Research Database (Denmark)

    Kiamehr, Saeed; Dahl, Kristian Vinter; Montgomery, Melanie

    2015-01-01

    -grained), Sanicro 28 and the nickel-based alloys 625, 263 and C276. Exposure was performed at 600 °C for 168 h in flowing N2(g)+5%O2(g)+15% H2O(g) (vol.%). Samples were covered with KCl powder prior to exposure. A salt-free exposure was also performed for comparison. Corrosion morphology and products were studied......Laboratory testing of selected chromia-forming alloys was performed to rank the materials and gain further knowledge on the mechanism of KCl-induced high temperature corrosion. The investigated alloys were stainless steels EN1.4021, EN1.4057, EN1.4521, TP347H (coarse-grained), TP347HFG (fine....... In the presence of solid KCl, all the alloys showed significant corrosion. Measurement of corrosion extent indicated that alloys EN1.4057, Sanicro 28 and 625 show a better performance compared to the industrial state of the art material TP347HFG under laboratory conditions. An additional test was performed...

  1. Corrosion/96 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1996-01-01

    Topics covered by this conference include: cathodic protection in natural waters; cleaning and repassivation of building HVAC systems; worldwide opportunities in flue gas desulfurization; advancements in materials technology for use in oil and gas service; fossil fuel combustion and conversion; technology of corrosion inhibitors; computers in corrosion control--modeling and information processing; recent experiences and advances of austenitic alloys; managing corrosion with plastics; corrosion measurement technology; corrosion inhibitors for concrete; refining industry; advances in corrosion control for rail and tank trailer equipment; CO 2 corrosion--mechanisms and control; microbiologically influenced corrosion; corrosion in nuclear systems; role of corrosion in boiler failures; effects of water reuse on monitoring and control technology in cooling water applications; methods and mechanisms of scale and deposit control; corrosion detection in petroleum production lines; underground corrosion control; environmental cracking--relating laboratory results and field behavior; corrosion control in reinforced concrete structures; corrosion and its control in aerospace and military hardware; injection and process addition facilities; progress reports on the results of reinspection of deaerators inspected or repaired per RP0590 criteria; near 100% volume solids coating technology and application methods; materials performance in high temperature environments containing halides; impact of toxicity studies on use of corrosion/scale inhibitors; mineral scale deposit control in oilfield related operations; corrosion in gas treating; marine corrosion; cold climate corrosion; corrosion in the pulp and paper industry; gaseous chlorine alternatives in cooling water systems; practical applications of ozone in recirculating cooling water systems; and water reuse in industry. Over 400 papers from this conference have been processed separately for inclusion on the data base

  2. High-Temperature, Dual-Atmosphere Corrosion of Solid-Oxide Fuel Cell Interconnects

    Science.gov (United States)

    Gannon, Paul; Amendola, Roberta

    2012-12-01

    High-temperature corrosion of ferritic stainless steel (FSS) surfaces can be accelerated and anomalous when it is simultaneously subjected to different gaseous environments, e.g., when separating fuel (hydrogen) and oxidant (air) streams, in comparison with single-atmosphere exposures, e.g., air only. This so-called "dual-atmosphere" exposure is realized in many energy-conversion systems including turbines, boilers, gasifiers, heat exchangers, and particularly in intermediate temperature (600-800°C) planar solid-oxide fuel cell (SOFC) stacks. It is generally accepted that hydrogen transport through the FSS (plate or tube) and its subsequent integration into the growing air-side surface oxide layer can promote accelerated and anomalous corrosion—relative to single-atmosphere exposure—via defect chemistry changes, such as increased cation vacancy concentrations, decreased oxygen activity, and steam formation within the growing surface oxide layers. Establishment of a continuous and dense surface oxide layer on the fuel side of the FSS can inhibit hydrogen transport and the associated effects on the air side. Minor differences in FSS composition, microstructure, and surface conditions can all have dramatic influences on dual-atmosphere corrosion behaviors. This article reviews high-temperature, dual-atmosphere corrosion phenomena and discusses implications for SOFC stacks, related applications, and future research.

  3. High temperature corrosion in a biomass-fired power boiler : Reducing furnace wall corrosion in a waste wood-fired power plant with advanced steam data

    OpenAIRE

    Alipour, Yousef

    2013-01-01

    The use of waste (or recycled) wood as a fuel in heat and power stations is becoming more widespread in Sweden (and Europe), because it is CO2 neutral with a lower cost than forest fuel. However, it is a heterogeneous fuel with a high amount of chlorine, alkali and heavy metals which causes more corrosion than fossil fuels or forest fuel. A part of the boiler which is subjected to a high corrosion risk is the furnace wall (or waterwall) which is formed of tubes welded together. Waterwalls are...

  4. HVOF Thermal Spray TiC/TiB2 Coatings for AUSC Boiler/Turbine Components for Enhanced Corrosion Protection

    Energy Technology Data Exchange (ETDEWEB)

    Mondal, Kanchan [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Mechanical Engineering and Energy Processes; Koc, Rasit [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Mechanical Engineering and Energy Processes; Fan, Chinbay [Gas Technology Inst., Des Plaines, IL (United States)

    2016-12-07

    The high temperatures of operations still pose significant risk of degradation and fatigue from oxidizing, corroding and eroding environment. In addition to unused O2, water from combustion and SOx from the coal sulfur oxidation that result in highly corrosive environment, acid gases such as HCl and other sulfur compounds may also be present. These adverse effects are further accelerated due to the elevated temperatures. In addition, ash particulates and unburnt carbon and pyritic sulfur can cause erosion of the surface and thus loss of material. Unburnt carbon and pyritic sulfur may also cause localized reduction sites. Thus, fireside corrosion protection and steam oxidation protection alternatives to currently used Ni-Cr overlays need to be identified and evaluated. Titanium carbide (TiC) is a suitable alternative on account of the material features such as the high hardness, the high melting point, the high strength and the low density for the substitution or to be used in conjunction with NiCr for enhancing the fireside corrosion and erosion of the materials. Another alternative is the use of titanium boride as a coating for chemical stability required for long-term service and high erosion resistance over the state-of-the-art, high fracture toughness (K1C ~12 MPam1/2) and excellent corrosion resistance (kp~1.9X10-11 g2/cm4/s at 800°C in air). The overarching aim of the research endeavor was to synthesize oxidation, corrosion and wear resistant TiC and TiB2 coating powders, apply thermal spray coating on existing boiler materials and characterize the coated substrates for corrosion resistance for applications at high temperatures (500 -750 °C) and high pressures (~350 bars) using the HVOF process and to demonstrate the feasibility of these coating to be used in AUSC boilers and turbines.

  5. Pre-oxidation and its effect on reducing high-temperature corrosion of superheater tubes during biomass firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Kvisgaard, M.; Montgomery, Melanie

    2017-01-01

    Superheater tubes in biomass-fired power plants experience high corrosion rates due to condensation of corrosive alkali chloride-rich deposits. To explore the possibility of reducing the corrosion attack by the formation of an initial protective oxide layer, the corrosion resistance of pre......-oxidised Al and Ti-containing alloys (Kanthal APM and Nimonic 80A, respectively) was investigated under laboratory conditions mimicking biomass firing. The alloys were pre-oxidised at 900°C for 1 week. Afterwards, pre-oxidised samples, and virgin non-pre-oxidised samples as reference, were coated...... with a synthetic deposit of KCl and exposed at 560°C for 1 week to a gas mixture typical of biomass firing. Results show that pre-oxidation could hinder the corrosion attack; however, the relative success was different for the two alloys. While corrosion attack was observed on the pre-oxidised Kanthal APM, the pre...

  6. Extraction with supercritical gases

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, G M; Wilke, G; Stahl, E

    1980-01-01

    The contents of this book derives from a symposium on the 5th and 6th of June 1978 in the ''Haus der Technik'' in Essen. Contributions were made to separation with supercritical gases, fluid extraction of hops, spices and tobacco, physicochemical principles of extraction, phase equilibria and critical curves of binary ammonia-hydrocarbon mixtures, a quick method for the microanalytical evaluation of the dissolving power of supercritical gases, chromatography with supercritical fluids, the separation of nonvolatile substances by means of compressed gases in countercurrent processes, large-scale industrial plant for extraction with supercritical gases, development and design of plant for high-pressure extraction of natural products.

  7. Corrosion-Activated Micro-Containers for Environmentally Friendly Corrosion Protective Coatings

    Science.gov (United States)

    Li, Wenyan; Buhrow, J. W.; Zhang, X.; Johnsey, M. N.; Pearman, B. P.; Jolley, S. T.; Calle, L. M.

    2016-01-01

    This work concerns the development of environmentally friendly encapsulation technology, specifically designed to incorporate corrosion indicators, inhibitors, and self-healing agents into a coating, in such a way that the delivery of the indicators and inhibitors is triggered by the corrosion process, and the delivery of self-healing agents is triggered by mechanical damage to the coating. Encapsulation of the active corrosion control ingredients allows the incorporation of desired autonomous corrosion control functions such as: early corrosion detection, hidden corrosion detection, corrosion inhibition, and self-healing of mechanical damage into a coating. The technology offers the versatility needed to include one or several corrosion control functions into the same coating.The development of the encapsulation technology has progressed from the initial proof-of-concept work, in which a corrosion indicator was encapsulated into an oil-core (hydrophobic) microcapsule and shown to be delivered autonomously, under simulated corrosion conditions, to a sophisticated portfolio of micro carriers (organic, inorganic, and hybrid) that can be used to deliver a wide range of active corrosion ingredients at a rate that can be adjusted to offer immediate as well as long-term corrosion control. The micro carriers have been incorporated into different coating formulas to test and optimize the autonomous corrosion detection, inhibition, and self-healing functions of the coatings. This paper provides an overview of progress made to date and highlights recent technical developments, such as improved corrosion detection sensitivity, inhibitor test results in various types of coatings, and highly effective self-healing coatings based on green chemistry. The NASA Kennedy Space Centers Corrosion Technology Lab at the Kennedy Space Center in Florida, U.S.A. has been developing multifunctional smart coatings based on the microencapsulation of environmentally friendly corrosion

  8. Archaeological analogs and corrosion; Analogues archeologiques et corrosion

    Energy Technology Data Exchange (ETDEWEB)

    David, D

    2008-07-01

    In the framework of the high level and long life radioactive wastes disposal deep underground, the ANDRA built a research program on the material corrosion. In particular they aim to design containers for a very long time storage. Laboratory experiments are in progress and can be completed by the analysis of metallic archaeological objects and their corrosion after hundred years. (A.L.B.)

  9. Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

    Science.gov (United States)

    Huang, B. S.; Yin, W. F.; Sang, D. H.; Jiang, Z. Y.

    2012-10-01

    The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 °C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr5S8 phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

  10. High temperature corrosion of advanced ceramic materials for hot gas filters and heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Crossland, C.E.; Shelleman, D.L.; Spear, K.E. [Pennsylvania State Univ., University Park, PA (United States)] [and others

    1996-08-01

    A vertical flow-through furnace has been built to study the effect of corrosion on the morphology and mechanical properties of ceramic hot gas filters. Sections of 3M Type 203 and DuPont Lanxide SiC-SiC filter tubes were sealed at one end and suspended in the furnace while being subjected to a simulated coal combustion environment at 870{degrees}C. X-ray diffraction and electron microscopy is used to identify phase and morphology changes due to corrosion while burst testing determines the loss of mechanical strength after exposure to the combustion gases. Additionally, a thermodynamic database of gaseous silicon compounds is currently being established so that calculations can be made to predict important products of the reaction of the environment with the ceramics. These thermodynamic calculations provide useful information concerning the regimes where the ceramic may be degraded by material vaporization. To verify the durability and predict lifetime performance of ceramic heat exchangers in coal combustion environments, long-term exposure testing of stressed (internally pressurized) tubes must be performed in actual coal combustion environments. The authors have designed a system that will internally pressurize 2 inch OD by 48 inch long ceramic heat exchanger tubes to a maximum pressure of 200 psi while exposing the outer surface of the tubes to coal combustion gas at the Combustion and Environmental Research Facility (CERF) at the Pittsburgh Energy and Technology Center. Water-cooled, internal o-ring pressure seals were designed to accommodate the existing 6 inch by 6 inch access panels of the CERF. Tubes will be exposed for up to a maximum of 500 hours at temperatures of 2500 and 2600{degrees}F with an internal pressure of 200 psi. If the tubes survive, their retained strength will be measured using the high temperature tube burst test facility at Penn State University. Fractographic analysis will be performed to identify the failure source(s) for the tubes.

  11. Design of dry scroll vacuum pumping system for efficient pumping of corrosive gas at medium vacuum range

    International Nuclear Information System (INIS)

    Banerjee, I.; Chandresh, B.G.; Guha, K.C.; Sarkar, S.

    2015-01-01

    Dry vacuum pumping systems attracts many applications because of its inherent capability of corrosion free pumping. It becomes a common trait of application in Thermo Nuclear Fusion, Semi conductor, Isotope separation industries etc. Thermo nuclear fusion requires a train of specially sealed roots pump backed by suitable capacity dry screw or reciprocating pump. Similarly corrosive fluoride gas pumping requires hermetically sealed specially designed dry scroll vacuum pump. Plant emergency operation however involves train of specially sealed roots pump backed with scroll pump for faster evacuation. In our attempt an indigenously designed scroll pump and associated system are designed to pump corrosive gases in a way to confine the corrosion product within the system. In order to execute the design, a numerical code for low pressure application is developed

  12. In-situ electrochemical study of Zr1nb alloy corrosion in high temperature Li{sup +} containing water

    Energy Technology Data Exchange (ETDEWEB)

    Krausová, Aneta [University of Chemistry and Technology, Technická 3, 166 28 Prague 6 (Czech Republic); Macák, Jan, E-mail: macakj@vscht.cz [University of Chemistry and Technology, Technická 3, 166 28 Prague 6 (Czech Republic); Sajdl, Petr [University of Chemistry and Technology, Technická 3, 166 28 Prague 6 (Czech Republic); Novotný, Radek [JRC-IET, Westerduinveg 3, 1755 LE Petten (Netherlands); Renčiuková, Veronika [University of Chemistry and Technology, Technická 3, 166 28 Prague 6 (Czech Republic); Vrtílková, Věra [ÚJP a.s., Nad Kamínkou 1345, 156 10 Prague 5 (Czech Republic)

    2015-12-15

    Long-term in-situ corrosion tests were performed in order to evaluate the influence of lithium ions on the corrosion of zirconium alloy. Experiments were carried out in a high-pressure high-temperature loop (280 °C, 8 MPa) in a high concentration water solution of LiOH (70 and 200 ppm Li{sup +}) and in a simulated WWER primary coolant environment. The kinetic parameters characterising the oxidation process have been explored using in-situ electrochemical impedance spectroscopy and slow potentiodynamic polarization. Also, a suitable equivalent circuit was suggested, which would approximate the impedance characteristics of the corrosion of Zr–1Nb alloy. The Mott–Schottky approach was used to determine the semiconducting character of the passive film. - Highlights: • Zr1Nb alloy was tested in WWER coolant and in LiOH solutions at 280 °C. • Corrosion rates were estimated in-situ from electrochemical data. • Electrochemical data agreed well with weight gains and metallography data. • Increase of corrosion rate in LiOH appeared after short exposure (300–500 h). • Very high donor densities (1.1–1.2 × 10{sup 20} cm{sup −3}) of Zr oxide grown in LiOH were found.

  13. Solubility of corrosion products in high temperature water

    International Nuclear Information System (INIS)

    Srinivasan, M.P.; Narasimhan, S.V.

    1995-01-01

    A short review of solubility of corrosion products at high temperature in either neutral or alkaline water as encountered in BWR, PHWR and PWR primary coolant reactor circuits is presented in this report. Based on the available literature, various experimental techniques involved in the study of the solubility, theory for fitting the solubility data to the thermodynamic model and discussion of the published results with a scope for future work have been brought out. (author). 17 refs., 7 figs

  14. Stress corrosion cracking of highly irradiated 316 stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Nakano, Morihito; Fukuya, Koji; Fujii, Katsuhiko; Nakajima, Nobuo; Furutani, Gen [Institute of Nuclear Safety System Inc., Mihama, Fukui (Japan)

    2001-09-01

    Mechanical property tests, grain boundary (GB) composition analysis and slow strain rate test (SSRT) in simulated PWR primary water changing dissolved hydrogen (DH) and dissolved oxygen (DO) content were carried out on cold-worked (CW) 316 stainless steels which were irradiated to 1-8x10{sup 26} n/m{sup 2} (E>0.1 MeV) in a Japanese PWR in order to evaluate irradiation-assisted stress corrosion cracking (IASCC) susceptibility. Highly irradiated stainless steels were susceptible to intergranular stress corrosion cracking (IGSCC) in both hydrogenated water and oxygenated water and to intergranular cracking in inert gas atmosphere. IASCC susceptibility increased with increasing DH content (0-45 ccH{sub 2}/kgH{sub 2}O). Hydrogen content of the section containing fracture surface was higher than that of the section far from fracture surface. These results suggest that hydrogen would have an important role for IASCC. While mechanical property was saturated, GB segregation and IASCC susceptibility increased with an increase in fluence, suggesting that GB segregation would have a dominant role for an increase in IASCC susceptibility at this high fluence region. (author)

  15. Corrosion of metallic materials. Dry corrosion, aqueous corrosion and corrosion by liquid metal, methods of protection

    International Nuclear Information System (INIS)

    Helie, Max

    2015-01-01

    This book is based on a course on materials given in an engineering school. The author first gives an overview of metallurgy issues: metallic materials (pure metals, metallic alloys), defects of crystal lattices (point defects, linear defects or dislocations), equilibrium diagrams, steels and cast, thermal processing of steels, stainless steels, aluminium and its alloys, copper and its alloys. The second part addresses the properties and characterization of surfaces and interfaces: singularity of a metal surface, surface energy of a metal, energy of grain boundaries, adsorption at a material surface, metal-electrolyte interface, surface oxide-electrolyte interface, techniques of surface analysis. The third chapter addresses the electrochemical aspects of corrosion: description of the corrosion phenomenon, free enthalpy of a compound and free enthalpy of a reaction, case of dry corrosion (thermodynamic aspect, Ellingham diagram, oxidation mechanisms, experimental study, macroscopic modelling), case of aqueous corrosion (electrochemical thermodynamics and kinetics, experimental determination of corrosion rate). The fourth part addresses the different forms of aqueous corrosion: generalized corrosion (atmospheric corrosion, mechanisms and tests), localized corrosion (galvanic, pitting, cracking, intergranular, erosion and cavitation), particular cases of stress cracking (stress corrosion, fatigue-corrosion, embrittlement by hydrogen), and bi-corrosion (of non alloyed steels, of stainless steels, and of aluminium and copper alloys). The sixth chapter addresses the struggle and the protection against aqueous corrosion: methods of prevention, scope of use of main alloys, geometry-based protection of pieces, use of corrosion inhibitors, use of organic or metallic coatings, electrochemical protection. The last chapter proposes an overview of corrosion types in industrial practices: in the automotive industry, in the oil industry, in the aircraft industry, and in the

  16. Study of stress corrosion cracking initiation of high alloy materials

    Energy Technology Data Exchange (ETDEWEB)

    Blahetova, Marie; Cihal, Vladimir; Lasek, Stanislav [Department of Materials Engineering, VSB - Technical University of Ostrava, tr. 17. listopadu 15, 708 33 Ostrava - Poruba (Czech Republic)

    2004-07-01

    The stainless steels and related alloys with sufficient resistance to a general corrosion can be susceptible to a localized corrosion (pitting, cracking, intergranular corrosion) in certain environment under specific conditions. The Drop Evaporation Test (DET) was developed for study of stainless materials resistance to stress corrosion cracking (SCC) at elevated temperatures 100 - 300 deg. C under constant external load using a chloride containing water solution. In the contribution the initiation and propagation of short cracks as well as pits were observed during the test. The crack initiation and/or propagation can be influenced by the cyclic thermal stresses, when the diluted water solution drops cool down the hot sample. The coordinates measurement of microscopic pits and sharp corrosion crack tips by the travelling microscope method allowed to derive the crack growth lengths and rates of short cracks. (authors)

  17. Study of stress corrosion cracking initiation of high alloy materials

    International Nuclear Information System (INIS)

    Blahetova, Marie; Cihal, Vladimir; Lasek, Stanislav

    2004-01-01

    The stainless steels and related alloys with sufficient resistance to a general corrosion can be susceptible to a localized corrosion (pitting, cracking, intergranular corrosion) in certain environment under specific conditions. The Drop Evaporation Test (DET) was developed for study of stainless materials resistance to stress corrosion cracking (SCC) at elevated temperatures 100 - 300 deg. C under constant external load using a chloride containing water solution. In the contribution the initiation and propagation of short cracks as well as pits were observed during the test. The crack initiation and/or propagation can be influenced by the cyclic thermal stresses, when the diluted water solution drops cool down the hot sample. The coordinates measurement of microscopic pits and sharp corrosion crack tips by the travelling microscope method allowed to derive the crack growth lengths and rates of short cracks. (authors)

  18. Studies on Fusion Welding of High Nitrogen Stainless Steel: Microstructure, Mechanical and corrosion Behaviour

    Science.gov (United States)

    Mohammed, Raffi; Srinivasa Rao, K.; Madhusudhan Reddy, G.

    2018-03-01

    An attempt has been made in the present investigation to weld high nitrogen steel of 5mm thick plates using various process i.e., shielded metal arc welding (SMAW), gas tungsten arc welding (GTAW) and autogenous electron beam welding (EBW) process. Present work is aimed at studying the microstructural changes and its effects on mechanical properties and corrosion resistance. Microstructure is characterized by optical, scanning electron microscopy and electron back scattered diffraction technique. Vickers hardness, tensile properties, impact toughness and face bend ductility testing of the welds was carried out. Pitting corrosion resistance of welds was determined using potentio-dynamic polarization testing in 3.5%NaCl solution. Results of the present investigation established that SMA welds made using Cr-Mn-N electrode were observed to have a austenite dendritic grain structure in the weld metal and is having poor mechanical properties but good corrosion resistance. GTA welds made using 18Ni (MDN 250) filler wire were observed to have a reverted austenite in martensite matrix of the weld metal and formation of unmixed zone at the fusion boundary which resulted in better mechanical properties and poor corrosion resistance. Fine grains and uniform distribution of delta ferrite in the austenite matrix and narrow width of weld zone are observed in autogeneous electron beam welds. A good combination of mechanical properties and corrosion resistance was achieved for electron beam welds of high nitrogen steel when compared to SMA and GTA welds.

  19. Experimental Investigation into Corrosion Effect on Mechanical Properties of High Strength Steel Bars under Dynamic Loadings

    Directory of Open Access Journals (Sweden)

    Hui Chen

    2018-01-01

    Full Text Available The tensile behaviors of corroded steel bars are important in the capacity evaluation of corroded reinforced concrete structures. The present paper studies the mechanical behavior of the corroded high strength reinforcing steel bars under static and dynamic loading. High strength reinforcing steel bars were corroded by using accelerated corrosion methods and the tensile tests were carried out under different strain rates. The results showed that the mechanical properties of corroded high strength steel bars were strain rate dependent, and the strain rate effect decreased with the increase of corrosion degree. The decreased nominal yield and ultimate strengths were mainly caused by the reduction of cross-sectional areas, and the decreased ultimate deformation and the shortened yield plateau resulted from the intensified stress concentration at the nonuniform reduction. Based on the test results, reduction factors were proposed to relate the tensile behaviors with the corrosion degree and strain rate for corroded bars. A modified Johnson-Cook strength model of corroded high strength steel bars under dynamic loading was proposed by taking into account the influence of corrosion degree. Comparison between the model and test results showed that proposed model properly describes the dynamic response of the corroded high strength rebars.

  20. Corrosion control for low-cost reliability

    International Nuclear Information System (INIS)

    Anon.

    1993-01-01

    This conference was held September 19-24, 1993 in Houston, Texas to provide a forum for exchange of state-of-the-art information on corrosion. Topics of interest focus on the following: atmospheric corrosion; chemical process industry corrosion; high temperature corrosion; and corrosion of plant materials. Individual papers have been processed separately for inclusion in the appropriate data bases

  1. Corrosion behavior in high-temperature pressurized water of Zircaloy-4 joints brazed with Zr-Cu-based amorphous filler alloys

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jung Gu, E-mail: jglee88@ulsan.ac.kr [School of Materials Science and Engineering, University of Ulsan, Ulsan 44610 (Korea, Republic of); Lee, Gyoung-Ja; Park, Jin-Ju [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 34057 (Korea, Republic of); Lee, Min-Ku, E-mail: leeminku@kaeri.re.kr [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 34057 (Korea, Republic of)

    2017-05-15

    The compositional effects of ternary Zr-Cu-X (X: Al, Fe) amorphous filler alloys on galvanic corrosion susceptibility in high-temperature pressurized water were investigated for Zircaloy-4 brazed joints. Through an Al-induced microgalvanic reaction that deteriorated the overall nobility of the joint, application of the Zr-Cu-Al filler alloy caused galvanic coupling to develop readily between the Al-bearing joint and the Al-free base metal, finally leading to massive localized corrosion of the joint. Contrastingly, joints prepared with a Zr-Cu-Fe filler alloy showed excellent corrosion resistance comparable to that of the Zircaloy-4 base metal, since the Cu and Fe elements forming fine intermetallic particles with Zr did not influence the electrochemical stability of the resultant joints. The present results demonstrate that Fe is a more suitable alloying element than Al for brazing filler alloys subjected to high-temperature corrosive environments. - Highlights: •Corrosion of Zircaloy-4 joints brazed with Zr-Cu-X filler alloys was investigated. •Alloyed Al deteriorated the overall nobility of joints by microgalvanic reaction. •Compositional gradient of Al in joints was the driving force for galvanic corrosion. •Cu and Fe did not influence the electrochemical stability of joints. •Zr-Cu-Fe filler alloy yielded excellent high-temperature corrosion resistance.

  2. Corrosion behavior in high-temperature pressurized water of Zircaloy-4 joints brazed with Zr-Cu-based amorphous filler alloys

    International Nuclear Information System (INIS)

    Lee, Jung Gu; Lee, Gyoung-Ja; Park, Jin-Ju; Lee, Min-Ku

    2017-01-01

    The compositional effects of ternary Zr-Cu-X (X: Al, Fe) amorphous filler alloys on galvanic corrosion susceptibility in high-temperature pressurized water were investigated for Zircaloy-4 brazed joints. Through an Al-induced microgalvanic reaction that deteriorated the overall nobility of the joint, application of the Zr-Cu-Al filler alloy caused galvanic coupling to develop readily between the Al-bearing joint and the Al-free base metal, finally leading to massive localized corrosion of the joint. Contrastingly, joints prepared with a Zr-Cu-Fe filler alloy showed excellent corrosion resistance comparable to that of the Zircaloy-4 base metal, since the Cu and Fe elements forming fine intermetallic particles with Zr did not influence the electrochemical stability of the resultant joints. The present results demonstrate that Fe is a more suitable alloying element than Al for brazing filler alloys subjected to high-temperature corrosive environments. - Highlights: •Corrosion of Zircaloy-4 joints brazed with Zr-Cu-X filler alloys was investigated. •Alloyed Al deteriorated the overall nobility of joints by microgalvanic reaction. •Compositional gradient of Al in joints was the driving force for galvanic corrosion. •Cu and Fe did not influence the electrochemical stability of joints. •Zr-Cu-Fe filler alloy yielded excellent high-temperature corrosion resistance.

  3. Accurate prediction of the dew points of acidic combustion gases by using an artificial neural network model

    International Nuclear Information System (INIS)

    ZareNezhad, Bahman; Aminian, Ali

    2011-01-01

    This paper presents a new approach based on using an artificial neural network (ANN) model for predicting the acid dew points of the combustion gases in process and power plants. The most important acidic combustion gases namely, SO 3 , SO 2 , NO 2 , HCl and HBr are considered in this investigation. Proposed Network is trained using the Levenberg-Marquardt back propagation algorithm and the hyperbolic tangent sigmoid activation function is applied to calculate the output values of the neurons of the hidden layer. According to the network's training, validation and testing results, a three layer neural network with nine neurons in the hidden layer is selected as the best architecture for accurate prediction of the acidic combustion gases dew points over wide ranges of acid and moisture concentrations. The proposed neural network model can have significant application in predicting the condensation temperatures of different acid gases to mitigate the corrosion problems in stacks, pollution control devices and energy recovery systems.

  4. Corrosion behavior of corrosion resistant alloys in stimulation acids

    Energy Technology Data Exchange (ETDEWEB)

    Cheldi, Tiziana [ENI E and P Division, 20097 San Donato Milanese Milano (Italy); Piccolo, Eugenio Lo; Scoppio, Lucrezia [Centro Sviluppo Materiali, via Castel Romano 100, 00128 Rome (Italy)

    2004-07-01

    In the oil and gas industry, selection of CRAs for downhole tubulars is generally based on resistance to corrosive species in the production environment containing CO{sub 2}, H{sub 2}S, chloride and in some case elemental sulphur. However, there are non-production environments to which these materials must also be resistant for either short term or prolonged duration; these environments include stimulation acids, brine and completion fluids. This paper reports the main results of a laboratory study performed to evaluate the corrosion and stress corrosion behaviour to the acidizing treatments of the most used CRAs for production tubing and casing. Laboratory tests were performed to simulate both 'active' and 'spent' acids operative phases, selecting various environmental conditions. The selected steel pipes were a low alloyed steel, martensitic, super-martensitic, duplex 22 Cr, superduplex 25 Cr and super-austenitic stainless steels (25 Cr 35 Ni). Results obtained in the 'active' acid environments over the temperature range of 100-140 deg. C, showed that the blend acids with HCl at high concentration and HCl + HF represented too much severe conditions, where preventing high general corrosion and heavy localised corrosion by inhibition package becomes very difficult, especially for duplex steel pipe, where, in some case, the specimens were completely dissolved into the solution. On the contrary, all steels pipes were successfully protected by inhibitor when organic acid solution (HCOOH + CH{sub 3}COOH) were used. Furthermore, different effectiveness on corrosion protection was showed by the tested inhibitors packages: e.g. in the 90% HCl at 12% + 10 CH{sub 3}COOH acid blend. In 'spent' acid environments, all steel pipes showed to be less susceptible to the localised and general corrosion attack. Moreover, no Sulphide Stress Corrosion Cracking (SSC) was observed. Only one super-austenitic stainless steel U-bend specimen showed

  5. Effect of Flow Velocity on Corrosion Rate and Corrosion Protection Current of Marine Material

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seong Jong [Kunsan National University, Kunsan (Korea, Republic of); Han, Min Su; Jang, Seok Ki; Kim, Seong Jong [Mokpo National Maritime University, Mokpo (Korea, Republic of)

    2015-10-15

    In spite of highly advanced paint coating techniques, corrosion damage of marine metal and alloys increase more and more due to inherent micro-cracks and porosities in coatings formed during the coating process. Furthermore, flowing seawater conditions promote the breakdown of the protective oxide of the materials introducing more oxygen into marine environments, leading to the acceleration of corrosion. Various corrosion protection methods are available to prevent steel from marine corrosion. Cathodic protection is one of the useful corrosion protection methods by which the potential of the corroded metal is intentionally lowered to an immune state having the advantage of providing additional protection barriers to steel exposed to aqueous corrosion or soil corrosion, in addition to the coating. In the present investigation, the effect of flow velocity was examined for the determination of the optimum corrosion protection current density in cathodic protection as well as the corrosion rate of the steel. It is demonstrated from the result that the material corrosion under dynamic flowing conditions seems more prone to corrosion than under static conditions.

  6. In situ corrosion studies on selected high level waste packaging materials under simulated disposal conditions in rock salt

    International Nuclear Information System (INIS)

    Smailos, E.; Schwarzkopf, W.; Koester, R.

    1988-01-01

    In order to qualify corrosion resistant materials for high level waste (HLW) packagings acting as a long-term barrier in a rock salt repository, the corrosion behavior of preselected materials is being investigated in laboratory-scale and in-situ experiments. This work reports about in-situ corrosion experiments on unalloyed steels, Ti 99.8-Pd, Hastelloy C4, and iron-base alloys, as nodular cast iron, Ni-Resist D4 and Si-cast iron, under simulated disposal conditions. The results of the investigations can be summarized as follows: (1) all materials investigated exhibited high resistance to corrosion under the conditions prevailing in the Brine Migration Test; (2) all materials and above all the materials with passivating oxide layers such as Ti 99.8-Pd and Hastelloy C4 which may corrode selectively already in the presence of minor amounts of brine had been resistant with respect to any type of local corrosion attack; the gamma-radiation of 3 · 10 2 Gy/h did not exert an influence on the corrosion behavior of the materials

  7. High resolution estimates of the corrosion risk for cultural heritage in Italy.

    Science.gov (United States)

    De Marco, Alessandra; Screpanti, Augusto; Mircea, Mihaela; Piersanti, Antonio; Proietti, Chiara; Fornasier, M Francesca

    2017-07-01

    Air pollution plays a pivotal role in the deterioration of many materials used in buildings and cultural monuments causing an inestimable damage. This study aims to estimate the impacts of air pollution (SO 2 , HNO 3 , O 3 , PM 10 ) and meteorological conditions (temperature, precipitation, relative humidity) on limestone, copper and bronze based on high resolution air quality data-base produced with AMS-MINNI modelling system over the Italian territory over the time period 2003-2010. A comparison between high resolution data (AMS-MINNI grid, 4 × 4 km) and low resolution data (EMEP grid, 50 × 50 km) has been performed. Our results pointed out that the corrosion levels for limestone, copper and bronze are decreased in Italy from 2003 to 2010 in relation to decrease of pollutant concentrations. However, some problem related to air pollution persists especially in Northern and Southern Italy. In particular, PM 10 and HNO 3 are considered the main responsible for limestone corrosion. Moreover, the high resolution data (AMS-MINNI) allowed the identification of risk areas that are not visible with the low resolution data (EMEP modelling system) in all considered years and, especially, in the limestone case. Consequently, high resolution air quality simulations are suitable to provide concrete benefits in providing information for national effective policy against corrosion risk for cultural heritage, also in the context of climate changes that are affecting strongly Mediterranean basin. Copyright © 2017 Elsevier Ltd. All rights reserved.

  8. Detection of nerve gases using surface-enhanced Raman scattering substrates with high droplet adhesion

    DEFF Research Database (Denmark)

    Hakonen, Aron; Rindzevicius, Tomas; Schmidt, Michael Stenbæk

    2016-01-01

    Threats from chemical warfare agents, commonly known as nerve gases, constitute a serious security issue of increasing global concern because of surging terrorist activity worldwide. However, nerve gases are difficult to detect using current analytical tools and outside dedicated laboratories. Here...... adhesion and nanopillar clustering due to elasto-capillary forces, resulting in enrichment of target molecules in plasmonic hot-spots with high Raman enhancement. The results may pave the way for strategic life-saving SERS detection of chemical warfare agents in the field....

  9. Corrosion of metallic materials by uranium hexafluoride at high temperatures (1963); Corrosion de materiaux metalliques par l'hexafluorure d'uranium a haute temperature (1963)

    Energy Technology Data Exchange (ETDEWEB)

    Langlois, G [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1963-07-01

    The corrosion of the following metals or alloys by UF{sub 6}: nickel, monel, Inconel, gold, platinum, stainless steel, is studied in the temperature range from 300 to 1000 deg. C. The test method, designed to avoid heating the apparatus containing the corrosive fluid to a high temperature, consists in using threadlike samples heated by the Joule effect, the rest of the apparatus being maintained close to room temperature. This technique makes it possible also to determine continuously the penetration of the corrosion by measuring the electrical resistance of the sample with a double Thomson bridge. A series of rapid comparison tests shows that stainless steel, precious metals and Inconel are attacked far too rapidly to be used above 500 deg. C; only monel and especially nickel appear capable of resisting at high temperatures. The detailed examination of the behaviour of nickel shows that the metallic fluoride is volatilized and that this influences the corrosion rate. It shows also the existence of a temperature zone situated between 550 and 700 deg. C in which occurs A strong intergranular corrosion the cause of which appears to be the presence of impurities in the metal. (author) [French] La corrosion par l'UF{sub 6} des metaux ou alliages suivants: lickel, monel, inconel, or, platine, acier inoxydable, est etudiee dans le un domaine de temperature compris entre 300 et 1000 deg. C. La methode d'essai, destinee a eviter le chauffage de l'enceinte contenant le fluide corrosif a temperature elevee, consiste a utiliser des eprouvettes filiformes, echauffees par effet Joule, le reste de l'appareillage etant maintenu a une temperature proche de l'ambiance. Cette technique permet en outre de determiner en continu la penetration de la corrosion, par mesure de la resistance electrique de l'eprouvette, au moyen d'un pont double de Thomson. Une serie d'essais comparatifs, assez sommaires, montre que l'acier inoxydable, les metaux precieux et l'inconel sont attaques beaucoup

  10. Mobilities of slow electrons in low- and high-pressure gases and liquids

    International Nuclear Information System (INIS)

    Christophorou, L.G.

    1975-01-01

    Mobilities of slow (thermal and epithermal) electrons in low- (less than or approximately 500 Torr) and high- (approximately 500 to approximately 34,111 Torr) pressure gases are discussed and are related to the molecular structure and to the mobilities of thermal electrons in liquid media

  11. Microstructure and pitting corrosion of shielded metal arc welded high nitrogen stainless steel

    Directory of Open Access Journals (Sweden)

    Raffi Mohammed

    2015-09-01

    Full Text Available The present work is aimed at studying the microstructure and pitting corrosion behaviour of shielded metal arc welded high nitrogen steel made of Cromang-N electrode. Basis for selecting this electrode is to increase the solubility of nitrogen in weld metal due to high chromium and manganese content. Microscopic studies were carried out using optical microscopy (OM and field emission scanning electron microscopy (FESEM. Energy back scattered diffraction (EBSD method was used to determine the phase analysis, grain size and orientation image mapping. Potentio-dynamic polarization testing was carried out to study the pitting corrosion resistance in aerated 3.5% NaCl environment using a GillAC electrochemical system. The investigation results showed that the selected Cr–Mn–N type electrode resulted in a maximum reduction in delta-ferrite and improvement in pitting corrosion resistance of the weld zone was attributed to the coarse austenite grains owing to the reduction in active sites of the austenite/delta ferrite interface and the decrease in galvanic interaction between austenite and delta-ferrite.

  12. Optimization of Arc-Sprayed Ni-Cr-Ti Coatings for High Temperature Corrosion Applications

    Science.gov (United States)

    Matthews, S.; Schweizer, M.

    2013-04-01

    High Cr content Ni-Cr-Ti arc-spray coatings have proven successful in resisting the high temperature sulfidizing conditions found in black liquor recovery boilers in the pulp and paper industry. The corrosion resistance of the coatings is dependent upon the coating composition, to form chromium sulfides and oxides to seal the coating, and on the coating microstructure. Selection of the arc-spray parameters influences the size, temperature and velocity of the molten droplets generated during spraying, which in turn dictates the coating composition and formation of the critical coating microstructural features—splat size, porosity and oxide content. Hence it is critical to optimize the arc-spray parameters in order to maximize the corrosion resistance of the coating. In this work the effect of key spray parameters (current, voltage, spray distance and gas atomizing pressure) on the coating splat thickness, porosity content, oxide content, microhardness, thickness, and surface profile were investigated using a full factorial design of experiment. Based on these results a set of oxidized, porous and optimized coatings were prepared and characterized in detail for follow-up corrosion testing.

  13. Radioactive gases monitor system: tritium, radon, noble gases

    International Nuclear Information System (INIS)

    Egey, J.Z.; Matatagui, E.

    2015-01-01

    A system for monitoring the radioactive gases tritium, radon and noble gases is described. We present the description of the sensor and the associated electronics that have been developed to monitor the presence of radioactive gases in air or other gaseous effluents. The system has a high sensitivity and a wide range of operation. The sensor is an ionization chamber, featuring the internal circulation of the gas to monitor and the associated electronics has a resolution better than 10 E-15A (fA). It allows the detection of the individual pulses that are produced during the alpha decay of radon and its daughter elements. The measurement system is made up of a commercial data acquisition system connected to a computer. The acquired data is presented on a graphical display and it is stored for later processing and analysis. We have a system that is of simple construction and versatile. Here we present the experimental results. (authors) [es

  14. Corrosion testing and prediction in SCWO environments

    International Nuclear Information System (INIS)

    Kriksunov, L.B.; Macdonald, D.D.

    1995-01-01

    The authors review recent advances in corrosion monitoring and modeling in SCWO systems. Techniques and results of experimental corrosion measurements at high temperatures are presented. Results of modeling corrosion in high subcritical and supercritical aqueous systems indicate the primary importance of density of water in corrosion processes. A phenomenological model has been developed to simulate corrosion processes at nearcritical and supercritical temperatures in SCWO systems. They discuss as well the construction of Pourbaix diagrams for metals in SCW

  15. The corrosion resistance of Zr-Nb and Zr-Nb-Sn alloys in high-temperature water and steam

    International Nuclear Information System (INIS)

    Dalgaard, S.B.

    1960-03-01

    An alloy of reactor-grade sponge zirconium-2.5 wt. % niobium was exposed to water and steam at high temperature. The corrosion was twice that of Zircaloy-2 while hydrogen pickup was found to be equal to that of Zircaloy-2. Ternary additions of tin to this alloy in the range 0.5-1.5 had no effect on the corrosion resistance in water at 315 o C up to 100 days. At higher temperatures, tin increased the corrosion, the effect varying with temperature. Heat treatment of the alloys was shown to affect corrosion resistance. (author)

  16. The corrosion resistance of Zr-Nb and Zr-Nb-Sn alloys in high-temperature water and steam

    Energy Technology Data Exchange (ETDEWEB)

    Dalgaard, S B

    1960-03-15

    An alloy of reactor-grade sponge zirconium-2.5 wt. % niobium was exposed to water and steam at high temperature. The corrosion was twice that of Zircaloy-2 while hydrogen pickup was found to be equal to that of Zircaloy-2. Ternary additions of tin to this alloy in the range 0.5-1.5 had no effect on the corrosion resistance in water at 315{sup o}C up to 100 days. At higher temperatures, tin increased the corrosion, the effect varying with temperature. Heat treatment of the alloys was shown to affect corrosion resistance. (author)

  17. Corrosion properties of HLW and spent fuel overpacks in highly alkaline environments

    International Nuclear Information System (INIS)

    Kursten, B.

    2009-01-01

    Throughout the world, deep geological disposal in stable rocks with low groundwater flow is considered for the long-term management of long-lived radioactive waste (vitrified high-level waste - VHLW - and spent fuel - SF).The main advantage of the SC design, with respect to corrosion, is that under the predicted conditions (i.e. highly alkaline concrete buffer), the carbon steel overpack is expected to undergo uniform corrosion (passive dissolution). The key objective of this study is to demonstrate that the carbon steel overpack will be able to ensure complete containment of the radioactivity at least during the thermal phase, this is the period during which the temperature of the host rock is expected to lie above the range of temperatures within which nominal radionuclide migration properties can be relied upon

  18. Biotribocorrosion-an appraisal of the time dependence of wear and corrosion interactions: I. The role of corrosion

    International Nuclear Information System (INIS)

    Yan, Y; Neville, A; Dowson, D

    2006-01-01

    With the increasing interest in metal-on-metal (MoM) joint implants, studies have been focused on their wear and corrosion behaviour. Integrated electrochemical tests have been conducted and are reported in this paper. The corrosion, wear and wear-corrosion behaviour for three materials (high carbon CoCrMo, low carbon CoCrMo and UNS S31603) have been discussed. Corrosion effects on the overall performance for the three materials are analysed. Two distinct regimes have been found for the three materials: (a) the running-in regime and (b) the steady state regime, in line with other research. Even in the steady state regime, 20%-30% of the material degradation can be attributed to corrosion-related damage. High carbon CoCrMo showed excellent corrosion, wear and corrosion-wear resistance and therefore it delivered the best overall performance in terms of a lower wear rate, a lower friction coefficient and a higher resistance to corrosion

  19. Thermal Spray Coatings for High-Temperature Corrosion Protection in Biomass Co-Fired Boilers

    Science.gov (United States)

    Oksa, M.; Metsäjoki, J.; Kärki, J.

    2015-01-01

    There are over 1000 biomass boilers and about 500 plants using waste as fuel in Europe, and the numbers are increasing. Many of them encounter serious problems with high-temperature corrosion due to detrimental elements such as chlorides, alkali metals, and heavy metals. By HVOF spraying, it is possible to produce very dense and well-adhered coatings, which can be applied for corrosion protection of heat exchanger surfaces in biomass and waste-to-energy power plant boilers. Four HVOF coatings and one arc sprayed coating were exposed to actual biomass co-fired boiler conditions in superheater area with a probe measurement installation for 5900 h at 550 and 750 °C. The coating materials were Ni-Cr, IN625, Fe-Cr-W-Nb-Mo, and Ni-Cr-Ti. CJS and DJ Hybrid spray guns were used for HVOF spraying to compare the corrosion resistance of Ni-Cr coating structures. Reference materials were ferritic steel T92 and nickel super alloy A263. The circulating fluidized bed boiler burnt a mixture of wood, peat and coal. The coatings showed excellent corrosion resistance at 550 °C compared to the ferritic steel. At higher temperature, NiCr sprayed with CJS had the best corrosion resistance. IN625 was consumed almost completely during the exposure at 750 °C.

  20. Effective new chemicals to prevent corrosion due to chlorine in power plant superheaters

    Energy Technology Data Exchange (ETDEWEB)

    Martti Aho; Pasi Vainikka; Raili Taipale; Patrik Yrjas [VTT, Jyvaeskylae (Finland)

    2008-05-15

    Firing or co-firing of biomass in efficient power plants can lead to high-temperature corrosion of superheaters due to condensation of alkali chlorides into superheater deposits. Corrosion can be prevented if a significant portion of the alkali chlorides present in the flue gases is destroyed before reaching the superheaters. The alkali capturing power of aluminium and ferric sulphates was determined in a pilot-scale fluidised bed (FB) reactor. The reagents were added in solution, through a spraying nozzle, to the upper part of the freeboard. Both reagents, at economical dosages, fast and effectively destroyed the alkali chlorides by producing sufficient SO{sub 3} for the sulphation. Both the mass flow rate and type of sulphate affected the sulphation ability. Thus, the cation, too, plays a role in the reaction. The required chemical dosage is not directly proportional to the S{sub reagent}/Cl{sub 2fuel} ratio because alkali chlorides must compete with calcium and magnesium oxides and probably also with alkali oxides for the available SO{sub 3}. 17 refs., 16 figs., 1 tab.

  1. Copper canisters for nuclear high level waste disposal. Corrosion aspects

    International Nuclear Information System (INIS)

    Werme, L.; Sellin, P.; Kjellbert, N.

    1992-10-01

    A corrosion analysis of a thick-walled copper canister for spent fuel disposal is discussed. The analysis has shown that there are no rapid mechanisms that may lead to canister failure, indicating an anticipated corrosion service life of several millions years. If further analysis of the copper canister is considered, it should be concentrated on identifying and evaluating processes other than corrosion, which may have a potential for leading to canister failure. (au)

  2. Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

    Energy Technology Data Exchange (ETDEWEB)

    Huang, B.S., E-mail: yinwenfeng2010@163.com [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Yin, W.F. [College of Mechatronic Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Sang, D.H. [Sheng Li Construction Group International Engineering Department, Shandong, Dongying, 257000 (China); Jiang, Z.Y. [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China)

    2012-10-15

    Highlights: Black-Right-Pointing-Pointer The corrosion of a carbon-manganese steel and a stainless steel in sulfur and/or naphthenic acid media was investigated. Black-Right-Pointing-Pointer The corrosion rate of the carbon-manganese steel increased with the increase of the acid value and sulfur content. Black-Right-Pointing-Pointer The critical values of the concentration of sulfur and acid for corrosion rate of the stainless steel were ascertained respectively. Black-Right-Pointing-Pointer The stainless steel is superior to the carbon-manganese steel in corrosion resistance because of the presence of stable Cr{sub 5}S{sub 8} phases. - Abstract: The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 Degree-Sign C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr{sub 5}S{sub 8} phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

  3. Corrosion Behaviors of Structural Materials in High Temperature S-CO{sub 2} Environments

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Ho Jung; Kim, Hyunmyung; Jang, Changheui [KAIST, Daejeon (Korea, Republic of)

    2014-04-15

    The isothermal corrosion tests of several types of stainless steels, Ni-based alloys, and ferritic-martensitic steels (FMS) were carried out at the temperature of 550 and 650 .deg. C in SFR S-CO{sub 2} environment (200 bar) for 1000 h. The weight gain was greater in the order of FMSs, stainless steels, and Ni-based alloys. For the FMSs (Fe-based with low Cr content), a thick outer Fe oxide, a middle (Fe,Cr)-rich oxide, and an inner (Cr,Fe)-rich oxide were formed. They showed significant weight gains at both 550 and 650 .deg. C. In the case of austenitic stainless steels (Fe-based) such as SS 316H and 316LN (18 wt.% Cr), the corrosion resistance was dependent on test temperatures except SS 310S (25 wt.% Cr). After corrosion test at 650 .deg. C, a large increase in weight gain was observed with the formation of outer thick Fe oxide and inner (Cr,Fe)-rich oxide. However, at 550 .deg. C, a thin Cr-rich oxide was mainly developed along with partially distributed small and nodular shaped Fe oxides. Meanwhile, for the Ni-based alloys (16-28 wt.% Cr), a very thin Cr-rich oxide was developed at both test temperatures. The superior corrosion resistance of high Cr or Ni-based alloys in the high temperature S-CO{sub 2} environment was attributed to the formation of thin Cr-rich oxide on the surface of the materials.

  4. Corrosion of beryllium

    International Nuclear Information System (INIS)

    Mueller, J.J.; Adolphson, D.R.

    1987-01-01

    The corrosion behavior of beryllium in aqueous and elevated-temperature oxidizing environments has been extensively studied for early-intended use of beryllium in nuclear reactors and in jet and rocket propulsion systems. Since that time, beryllium has been used as a structural material in les corrosive environments. Its primary applications include gyro systems, mirror and reentry vehicle structures, and aircraft brakes. Only a small amount of information has been published that is directly related to the evaluation of beryllium for service in the less severe or normal atmospheric environments associated with these applications. Despite the lack of published data on the corrosion of beryllium in atmospheric environments, much can be deduced about its corrosion behavior from studies of aqueous corrosion and the experiences of fabricators and users in applying, handling, processing, storing, and shipping beryllium components. The methods of corrosion protection implemented to resist water and high-temperature gaseous environments provide useful information on methods that can be applied to protect beryllium for service in future long-term structural applications

  5. Corrosion Behavior of the Stressed Sensitized Austenitic Stainless Steels of High Nitrogen Content in Seawater

    Directory of Open Access Journals (Sweden)

    A. Almubarak

    2013-01-01

    Full Text Available The purpose of this paper is to study the effect of high nitrogen content on corrosion behavior of austenitic stainless steels in seawater under severe conditions such as tensile stresses and existence of sensitization in the structure. A constant tensile stress has been applied to sensitized specimens types 304, 316L, 304LN, 304NH, and 316NH stainless steels. Microstructure investigation revealed various degrees of stress corrosion cracking. SCC was severe in type 304, moderate in types 316L and 304LN, and very slight in types 304NH and 316NH. The electrochemical polarization curves showed an obvious second current peak for the sensitized alloys which indicated the existence of second phase in the structure and the presence of intergranular stress corrosion cracking. EPR test provided a rapid and efficient nondestructive testing method for showing passivity, degree of sensitization and determining IGSCC for stainless steels in seawater. A significant conclusion was obtained that austenitic stainless steels of high nitrogen content corrode at a much slower rate increase pitting resistance and offer an excellent resistance to stress corrosion cracking in seawater.

  6. General Corrosion and Localized Corrosion of Waste Package Outer Barrier

    Energy Technology Data Exchange (ETDEWEB)

    K.G. Mon

    2004-10-01

    The waste package design for the License Application is a double-wall waste package underneath a protective drip shield (BSC 2004 [DIRS 168489]; BSC 2004 [DIRS 169480]). The purpose and scope of this model report is to document models for general and localized corrosion of the waste package outer barrier (WPOB) to be used in evaluating waste package performance. The WPOB is constructed of Alloy 22 (UNS N06022), a highly corrosion-resistant nickel-based alloy. The inner vessel of the waste package is constructed of Stainless Steel Type 316 (UNS S31600). Before it fails, the Alloy 22 WPOB protects the Stainless Steel Type 316 inner vessel from exposure to the external environment and any significant degradation. The Stainless Steel Type 316 inner vessel provides structural stability to the thinner Alloy 22 WPOB. Although the waste package inner vessel would also provide some performance for waste containment and potentially decrease the rate of radionuclide transport after WPOB breach before it fails, the potential performance of the inner vessel is far less than that of the more corrosion-resistant Alloy 22 WPOB. For this reason, the corrosion performance of the waste package inner vessel is conservatively ignored in this report and the total system performance assessment for the license application (TSPA-LA). Treatment of seismic and igneous events and their consequences on waste package outer barrier performance are not specifically discussed in this report, although the general and localized corrosion models developed in this report are suitable for use in these scenarios. The localized corrosion processes considered in this report are pitting corrosion and crevice corrosion. Stress corrosion cracking is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]).

  7. Localized Corrosion Behavior of Type 304SS with a Silica Layer Under Atmospheric Corrosion Environments

    International Nuclear Information System (INIS)

    E. Tada; G.S. Frankel

    2006-01-01

    The U.S. Department of Energy (DOE) has proposed a potential repository for spent nuclear fuel and high-level radioactive waste at the Yucca Mountain site in Nevada. [I] The temperature could be high on the waste packages, and it is possible that dripping water or humidity could interact with rock dust particulate to form a thin electrolyte layer with concentrated ionic species. Under these conditions, it is possible that highly corrosion-resistant alloys (CRAs) used as packages to dispose the nuclear waste could suffer localized corrosion. Therefore, to better understand long-term corrosion performance of CRAs in the repository, it is important to investigate localized corrosion under a simulated repository environment. We measured open circuit potential (OCP) and galvanic current (i g ) for silica-coated Type 304SS during drying of salt solutions under controlled RH environments to clarify the effect of silica layer as a dust layer simulant on localized corrosion under atmospheric environments. Type 304SS was used as a relatively susceptible model CRA instead of the much more corrosion resistant alloys, such as Alloy 22, that are being considered as, waste package materials

  8. Corrosion behaviour of high manganese austenitic stainless steels: positive and negative aspects

    International Nuclear Information System (INIS)

    Raja, V.S.

    1999-01-01

    Stainless steel 304 has found use as a most versatile engineering material in many industrial applications. Recently, the Indian industries have developed high Mn stainless steels with low C and Ni contents and simultaneously introduced N and Cu in the system. Composition of some of the alloys which are prevalent in the market are given. Individually, the effect of Ni, C, Mn, N and Cu on various forms of corrosion is reasonably understood. However, it will be worthwhile to review the response of these alloys, containing all these elements, towards various forms of corrosion. The objective of this paper is preciously to do this

  9. Topical problems of corrosion research for nuclear power purposes

    International Nuclear Information System (INIS)

    Eremias, B.

    1978-01-01

    Currently, research is focused on stress corrosion, intergranular corrosion, corrosion in water and steam, hydrogen-induced corrosion and corrosion in liquid sodium. The effort to limit stress corrosion resulted in the application of high nickel content austenitic steels. In these steels, the susceptibility to stress corrosion is mainly affected by previous heat treatment and the presence of chloride ions. Attention is also paid to medium and high-alloy chromium steels and susceptibility is studied to intergranular corrosion and stress corrosion. Of low-alloy steels the 21/4Cr-1Mo type steels stabilized with Nb or nonstabilized are studied with respect to decarburization kinetics and changes in mechanical properties in the presence of hydrogen. Of nonferrous metals zirconium alloys are studied used as cladding materials for fuel elements, mainly Zircaloy 2 and 4, with regard to their resistance to high-temperature oxidation, high-pressure steam action, etc. (J.F.)

  10. Corrosion characteristics of K-claddings

    International Nuclear Information System (INIS)

    Park, J. Y.; Choi, B. K.; Jung, Y. H.; Jung, Y. H.

    2004-01-01

    The Improvement of the corrosion resistance of nuclear fuel claddings is the critical issue for the successful development of the high burn-up fuel. KAERI have developed the K-claddings having a superior corrosion resistance by controlling the alloying element addition and optimizing the manufacturing process. The comparative evaluation of the corrosion resistance for K-claddings and the foreign claddings was performed and the effect of the heat treatment on the corrosion behavior of K-claddings was also examined. Corrosion tests were carried out in the conditions of 360 .deg. C pure water, PWR-simulating loop and 400 .deg. C steam, From the results of the corrosion tests, it was found that the corrosion resistance of K-claddings is superior to those of Zry4 and A claddings and K6 showed a better corrosion resistance than K3. The corrosion behavior of K-cladding was strongly influenced by the final annealing rather than the intermediate annealing, and the corrosion resistance increased with decreasing the final annealing temperature

  11. High corrosion resistance of magnesium coated with hydroxyapatite directly synthesized in an aqueous solution

    International Nuclear Information System (INIS)

    Hiromoto, Sachiko; Yamamoto, Akiko

    2009-01-01

    Anticorrosion coatings are crucial for practical applications of magnesium alloys, which are used to reduce the weight of vehicles, aircraft, electronics enclosures etc. Hydroxyapatite (HAp) potentially offers high corrosion resistance and no environmental toxicity because its thermodynamic structural stability is high and it is a basic component of bone. However, direct synthesis of HAp on magnesium in aqueous solutions has been a scientific challenge because Mg ions prevent HAp crystallization. A new method of direct synthesis of HAp on magnesium was developed using a Ca chelate compound, which can maintain a sufficiently high concentration of Ca ions on the magnesium surface to overcome prevention of HAp crystallization with Mg ions. Highly crystallized HAp coatings were successfully formed on pure magnesium and AZ series alloys. Corrosion behavior of HAp-coated pure magnesium was examined by cyclic dry and wet tests with 1 g m -2 NaCl on the surface and polarization tests in a 3.5 wt% NaCl solution. A HAp-coated pure magnesium showed no noticeable corrosion pits after the dry and wet test. HAp-coated specimens showed 10 3 -10 4 times lower anodic current density than as-polished specimen in the polarization test. The results demonstrate the remarkable anticorrosion performance of HAp coatings on magnesium for the first time.

  12. Effects of high temperature surface oxides on room temperature aqueous corrosion and environmental embrittlement of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Buchanan, R.A.; Perrin, R.L.

    1996-09-01

    Studies were conducted to determine the effects of high-temperature surface oxides, produced during thermomechanical processing, heat treatment (750 {degrees}C in air, one hour) or simulated in-service-type oxidation (1000{degrees}C in air, 24 hours) on the room-temperature aqueous-corrosion and environmental-embrittlement characteristics of iron aluminides. Materials evaluated included the Fe{sub 3}Al-based iron aluminides, FA-84, FA-129, FAL and FAL-Mo, a FeAl-based iron aluminide, FA-385, and a disordered low-aluminum Fe-Al alloy, FAPY. Tests were performed in a mild acid-chloride solution to simulate aggressive atmospheric corrosion. Cyclic-anodic-polarization tests were employed to evaluate resistances to localized aqueous corrosion. The high-temperature oxide surfaces consistently produced detrimental results relative to mechanically or chemically cleaned surfaces. Specifically, the pitting corrosion resistances were much lower for the as-processed and 750{degrees} C surfaces, relative to the cleaned surfaces, for FA-84, FA-129, FAL-Mo, FA-385 and FAPY. Furthermore, the pitting corrosion resistances were much lower for the 1000{degrees}C surfaces, relative to cleaned surfaces, for FA-129, FAL and FAL-Mo.

  13. Subnanosecond breakdown in high-pressure gases

    Science.gov (United States)

    Naidis, George V.; Tarasenko, Victor F.; Babaeva, Natalia Yu; Lomaev, Mikhail I.

    2018-01-01

    Pulsed discharges in high-pressure gases are of considerable interest as sources of nonequilibrium plasma for various technological applications: pollution control, pumping of laser media, plasma-assisted combustion, etc. Recently, attention has been attracted to the use of subnanosecond voltage fronts, producing diffuse discharges with radii of several millimeters. Such plasma structures, similar to pulsed glow discharges, are of special interest for applications due to quasi-uniformity of plasma parameters in relatively large gas volumes. This review presents the results of experimental and computational study of subnanosecond diffuse discharge formation. A description of generators of short high-voltage pulses with subnanosecond fronts and of discharge setups is given. Diagnostic methods for the measurement of various discharge parameters with high temporal and spatial resolution are described. Obtained experimental data on plasma properties for a wide range of governing factors are discussed. A review of various theoretical approaches used for computational study of the dynamics and structure of fast ionization waves is given; the applicability of conventional fluid streamer models for simulation of subnanosecond ionization waves is discussed. Calculated spatial-temporal profiles of plasma parameters during streamer propagation are presented. The efficiency of subnanosecond discharges for the production of reactive species is evaluated. On the basis of the comparison of simulation results and experimental data the effects of various factors (voltage rise time, polarity, etc.) on discharge characteristics are revealed. The major physical phenomena governing the properties of subnanosecond breakdown are analyzed.

  14. Thermodynamic analysis of salt corrosion of titanium alloys

    International Nuclear Information System (INIS)

    Travkin, V.V.; Pshirkov, V.F.; Kolachev, B.A.

    1979-01-01

    About 200 possible chemical reactions of metals, salts and oxides (in a solid state) with water (in a vapour state), and with gases (O 2 , Cl 2 , HCl) were studied by the thermodynamic analysis to elucidate a chemical nature of processes taking place at salt corrosion of titanium alloys (VT22, VT6 and VT16). Temperature dependences of isobaric-isothermic potential were considered to reveal a possibility of spontaneous course and direction of reactions as well as to obtain a comparative estimate of the probability of their pro-cedure. Thermodynamically possible schemes of the chemism of titanium alloy salt corrosion are proposed. Complex che-mical reactions take place in the presence of salt, moisture and oxygen of air on the surface of the alloys. The reactions proceed with the formation of titanium and alloying component chlorides, free chlorine and hydrogen. The free chlorine or HCl are released during pyrohydrolysis and oxidation of chlo-rides. The former ones interact with the alloy with the formation of salts, and hydrogen may be absorbed by the metal and cause embrittlement. Chlorides on the metal surface accelerate the chlorination process. NaCl acts as a cata-lyst. The determination of salt corrosion products has confirmed the process mechanism proposed

  15. THE EFFECT OF HIGH OVERVOLTAGES AT ELECTROCRYSTALLIZATION ON THE CORROSION RESISTANCE OF THE FILMS CO-P

    Directory of Open Access Journals (Sweden)

    V. O. Zabludovskyi

    2009-03-01

    Full Text Available Electrochemical and gravimetric methods are used in order to research the influence of high overvoltages during electroplating on corrosive and electrochemical behavior of amorphous Co-P films, which were made using deposition from water solution of an electrolyte. It is obtained that alloys, which were plated using higher overvoltages on cathode, are more corrosion-resistant.

  16. The Corrosion Rate Measurement of Inconel 690 on High Temperature andPressure by Using CMS100

    International Nuclear Information System (INIS)

    Sriyono; Febrianto

    2000-01-01

    The corrosion rate measurement of Inconel 690 on high temperature andpressure had been done. By using an Autoclave, pressure and temperature canbe simulated. The environment of this experiment is 0.1 ppm of chloridesolution, which permit to dissolved in secondary cooling of steam generator.The corrosion rate measurement was done on temperature between 150 o C and230 o C with step 10 o C. Pressure experiment is the pressure, which occurredin Autoclave. Corrosion rate is measured by CMS100. From the Tafel analysis,corrosion rate of Inconel 690 linearity increased from 6.548 x 10 -5 mpy to4.331 x 10 -4 mpy. It concludes that Inconel 690 is resist on corrosionenvironment, so it's most using on the fabrication of steam generator tubeson the advanced power plant. (author)

  17. Microstructure and corrosion properties of CrMnFeCoNi high entropy alloy coating

    Energy Technology Data Exchange (ETDEWEB)

    Ye, Qingfeng [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai, 200240 (China); Feng, Kai, E-mail: fengkai@sjtu.edu.cn [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai, 200240 (China); Li, Zhuguo, E-mail: lizg@sjtu.edu.cn [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai, 200240 (China); Lu, Fenggui [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai, 200240 (China); Li, Ruifeng [School of Materials Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang, Jiangsu, 212003 (China); Huang, Jian; Wu, Yixiong [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai, 200240 (China)

    2017-02-28

    Highlights: • Equimolar CrMnFeCoNi high entropy alloy coating are prepared by laser cladding. • The cladding layer forms a simple FCC phase solid solution with identical dendritic structure. • The cladding layer exhibits a noble corrosion resistance in both 3.5 wt.% NaCl and 0.5 M sulfuric acid. • Element segregation makes Cr-depleted interdendrites the starting point of corrosion reaction. - Abstract: Equimolar CrMnFeCoNi high entropy alloy (HEA) is one of the most notable single phase multi-component alloys up-to-date with promising mechanical properties at cryogenic temperatures. However, the study on the corrosion behavior of CrMnFeCoNi HEA coating has still been lacking. In this paper, HEA coating with a nominal composition of CrMnFeCoNi is fabricated by laser surface alloying and studied in detail. Microstructure and chemical composition are determined by X-ray diffraction (XRD), optical microscope (OM), scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) are used to investigate the corrosion behavior. The coating forms a simple FCC phase with an identical dendritic structure composed of Fe/Co/Ni-rich dendrites and Mn/Ni-rich interdendrites. Both in 3.5 wt.% NaCl solution and 0.5 M sulfuric acid the coating exhibits nobler corrosion resistance than A36 steel substrate and even lower i{sub corr} than 304 stainless steel (304SS). EIS plots coupled with fitted parameters reveal that a spontaneous protective film is formed and developed during immersion in 0.5 M sulfuric acid. The fitted R{sub t} value reaches its maximum at 24 h during a 48 h’ immersion test, indicating the passive film starts to break down after that. EDS analysis conducted on a corroded surface immersed in 0.5 M H{sub 2}SO{sub 4} reveals that corrosion starts from Cr-depleted interdendrites.

  18. New corrosion issues in gas sweetening plants

    Energy Technology Data Exchange (ETDEWEB)

    Asperger, R.G. (CLI International and Asperger Technologies, Houston, TX (United States))

    Gas treating plants are experiencing corrosion problems which impact on efficiency and safety. While general corrosion is not particularly hazardous in the gas processing industry, local corrosion is very dangerous since it has several different mechanisms, all of which have dangerously high rates, and it occurs at locations which are hard to find and hard to predict. A newly discovered, velocity-dependent type of corrosion is reported. It is related to yet-undefined species which cause excessively high corrosion in areas of turbulence. This accelerated corrosion is not due to erosion or cavitation, but to a diffusion-limited reaction accelerated by turbulence. A full-flow test loop was built to evaluate the corrosiveness of gas plant solutions at their normal temperature and flow rates. Test runs were conducted with Co[sub 2]-loaded amine solutions for periods of 12 days. Carbon steel specimens mounted in the test loop were examined and corrosion rates calculated. Chromium alloys were shown to be attacked by corrodents in the low-velocity part of the loop and very aggressively attacked in the high-velocity part. The tests demonstrate the need for rigorous monitoring of corrosion in areas of higher velocity such as piping elbows and other points of turbulence. 5 refs., 2 figs., 3 tabs.

  19. Understanding corrosion via corrosion product characterization: II. Role of alloying elements in improving the corrosion resistance of Zn-Al-Mg coatings on steel

    International Nuclear Information System (INIS)

    Volovitch, P.; Vu, T.N.; Allely, C.; Abdel Aal, A.; Ogle, K.

    2011-01-01

    Highlights: → Origins of better corrosion resistance of ZnAlMg coatings than galvanized steel. → Comparative study of corrosion products formed on ZnAlMg, ZnMg and Zn coatings. → Modeling of dissolution and precipitation stages of corrosion. → At early stages Mg stabilizes protective zinc basic salts during dry-wet cycling. → At later stages Al dissolves at high pH forming protective layered double hydroxides. - Abstract: Corrosion products are identified on Zn, ZnMg and ZnAlMg coatings in cyclic corrosion tests with NaCl or Na 2 SO 4 containing atmospheres. For Mg-containing alloys the improved corrosion resistance is achieved by stabilization of protective simonkolleite and zinc hydroxysulfate. At later stages, the formation of layered double hydroxides (LDH) is observed for ZnAlMg. According to thermodynamic modeling, Mg 2+ ions bind the excess of carbonate or sulfate anions preventing the formation of soluble or less-protective products. A preferential dissolution of Zn and Mg at initial stages of corrosion is confirmed by in situ dissolution measurement. The physicochemical properties of different corrosion products are compared.

  20. Corrosion behavior of stainless steel and zirconium in nitric acid containing highly oxidizing species

    International Nuclear Information System (INIS)

    Mayuzumi, Masami; Fujita, Tomonari

    1994-01-01

    Corrosion behavior of 304ELC, 310Nb stainless steels and Zirconium was investigated in the simulated dissolver solution of a reprocessing plant to obtain fundamental data for life prediction. Corrosion of heat transfer surface was also investigated in nitric acid solutions containing Ce ion. The results obtained are as follows: (1) Stainless steels showed intergranular corrosion in the simulated dissolver solution. The corrosion rate increased with time and reached to a constant value after several hundred hours of immersing time. The constant corrosion rate changed depending on potential suggesting that corrosion potential dominates the corrosion process. 310Nb showed superior corrosion resistance to 304ELC. (2) Corrosion rate of stainless steels increased in the heat transfer condition. The causes of corrosion enhancement are estimated to be higher corrosion potential and higher temperature of heat transfer surface. (3) Zirconium showed perfect passivity in all the test conditions employed. (author)

  1. Studies of corrosion in metallic container for storage of high level radioactive wastes; Estudios de corrosion de materiales metalicos para capsulas de almacenamiento de residuos de alta actividad

    Energy Technology Data Exchange (ETDEWEB)

    Azkarate, I; Madina, V; Insausti, M

    1999-11-01

    The metallic container is one of the most important barriers that, along with engineered and natural barriers, will isolate high level nuclear waste in saline and granite geological formations from the geosphere. However, general and localized corrosion modes such as stress corrosion cracking (SCC), pitting, crevice corrosion and hydrogen damage can be active under disposal conditions, so the corrosion behaviour of the metal container material must be carefully studied. Several metals and their alloys have been proposed for the fabrication of nuclear waste containers including carbon steels, stainless steels, titanium and titanium alloys and copper and copper-base alloys. Carbon steels and copper alloys are considered for the two rock formations, titanium is considered for salt environments and the stainless steel only in the case of a granite formation. (Author)

  2. High temperature corrosion of advanced ceramic materials for hot gas filters. Topical report for part 1 of high temperature corrosion of advanced ceramic materials for hot gas filters and heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Spear, K.E.; Crossland, C.E.; Shelleman, D.L.; Tressler, R.E. [Pennsylvania State Univ., University Park, PA (United States). Dept. of Materials Science and Engineering

    1997-12-11

    This program consists of two separate research areas. Part 1, for which this report is written, studied the high temperature corrosion of advanced ceramic hot gas filters, while Part 2 studied the long-term durability of ceramic heat exchangers to coal combustion environments. The objectives of Part 1 were to select two candidate ceramic filter materials for flow-through hot corrosion studies and subsequent corrosion and mechanical properties characterization. In addition, a thermodynamic database was developed so that thermochemical modeling studies could be performed to simulate operating conditions of laboratory reactors and existing coal combustion power plants, and to predict the reactions of new filter materials with coal combustion environments. The latter would make it possible to gain insight into problems that could develop during actual operation of filters in coal combustion power plants so that potential problems could be addressed before they arise.

  3. Corrosion of high temperature resisting alloys exposed to heavy fuel ash; Corrosion de aleaciones resistentes a altas temperaturas expuestas a ceniza de combustoleo pesado

    Energy Technology Data Exchange (ETDEWEB)

    Wong Moreno, Adriana del Carmen

    1998-03-01

    The objective of the performed research was to study the degradation process by high temperature corrosion of alloys exposed to heavy fuel oil ashes through a comparative experimental evaluation of its performance that allowed to establish the mechanisms involved in the phenomenon. The experimentation carried out involved the determination of the resistance to the corrosion of 14 alloys of different type (low and medium alloy steels, ferritic and austenitic stainless steels, nickel base alloys and a FeCrAl alloy of type ODS) exposed to high temperatures (580 Celsius degrees - 900 Celsius degrees) in 15 ash deposits with different corrosive potential, which were collected in the high temperature zone of boilers of thermoelectric power stations. The later studies to the corrosion tests consisted of the analysis by sweeping electron microscopy supported by microanalysis of the corroded probes, with the purpose of determining the effect of Na, V and S on the corrosivity of the ash deposits and the effect of the main alloying elements on the corrosion resistance of the alloys. Such effects are widely documented to support the proposed mechanisms of degradation that are occurring. The global analysis of the generated results has allowed to propose a model to explain the global mechanism of corrosion of alloys exposed to the high temperatures of ash deposits. The proposed model, complements the processed one by Wilson, widely accepted for fused vanadates, as far as on one hand, it considers the effect of the sodium sulfate presence (in addition to the vanadium compounds) in the deposits, and on the other hand, it extends it to temperatures higher than the point of fusion of constituent vanadium compounds of the deposits. Both aspects involve considering the roll that the process of diffusion of species has on the degradation and the capacity of protection of the alloy. The research performed allowed to confirm what the Wilson model had established for deposits with high

  4. Corrosion Cost and Corrosion Map of Korea - Based on the Data from 2005 to 2010

    International Nuclear Information System (INIS)

    Kim, Y. S.; Lim, H. K.; Kim, J. J.; Hwang, W. S.; Park, Y. S.

    2011-01-01

    Corrosion of metallic materials occurs by the reaction with corrosive environment such as atmosphere, marine, soil, urban, high temperature etc. In general, reduction of thickness and cracking and degradation are resulted from corrosion. Corrosion in all industrial facilities and infrastructure causes large economic losses as well as a large number of accidents. Economic loss by corrosion has been reported to be nearly 1-6% of GNP or GDP. In order to reduce corrosion damage of industrial facilities, corrosion map as well as a systematic investigation of the loss of corrosion in each industrial sector is needed. The Corrosion Science Society of Korea in collaboration with 15 universities and institutes has started to survey on the cost of corrosion and corrosion map of Korea since 2005. This work presents the results of the survey on cost of corrosion by Uhlig, Hoar, and input-output methods, and the evaluation of atmospheric corrosion rate of carbon steel, weathering steel, galvanized steel, copper, and aluminum in Korea. The total corrosion cost was estimated in terms of the percentage of the GDP of industry sectors and the total GDP of Korea. According to the result of Input/output method, corrosion cost of Korea was calculated as 2.9% to GDP (2005). Time of wetness was shown to be categories 3 to 4 in all exposure areas. A definite seasonal difference was observed in Korea. In summer and fall, time of wetness was higher than in other seasons. Because of short exposure period (12 months), significant corrosion trends depending upon materials and exposure corrosion environments were not revealed even though increased mass loss and decreased corrosion rate by exposure time

  5. Lifetime evaluation of superheater tubes exposed to steam oxidation, high temperature corrosion and creep

    Energy Technology Data Exchange (ETDEWEB)

    Henriksen, N [Elsamprojekt A/S, Faelleskemikerne, Fredericia (Denmark); Hede Larsen, O; Blum, R [I/S Fynsvaerket, Faelleskemikerne, Odense (Denmark)

    1996-12-01

    Advanced fossil fired plants operating at high steam temperatures require careful design of the superheaters. The German TRD design code normally used in Denmark is not precise enough for the design of superheaters with long lifetimes. The authors have developed a computer program to be used in the evaluation of superheater tube lifetime based on input related to tube dimensions, material, pressure, steam temperature, mass flux, heat flux and estimated corrosion rates. The program is described in the paper. As far as practically feasible, the model seems to give a true picture of the reality. For superheaters exposed to high heat fluxes or low internal heat transfer coefficients as is the case for superheaters located in fluidized bed environments or radiant environments, the program has been extremely useful for evaluation of surface temperature, oxide formation and lifetime. The total uncertainty of the method is mainly influenced by the uncertainty of the determination of the corrosion rate. More precise models describing the corrosion rate as a function of tube surface temperature, fuel parameters and boiler parameters need to be developed. (au) 21 refs.

  6. Parameters of straining-induced corrosion cracking in low-alloy steels in high temperature water

    International Nuclear Information System (INIS)

    Lenz, E.; Liebert, A.; Stellwag, B.; Wieling, N.

    Tensile tests with slow deformation speed determine parameters of corrosion cracking at low strain rates of low-alloy steels in high-temperature water. Besides the strain rate the temperature and oxygen content of the water prove to be important for the deformation behaviour of the investigated steels 17MnMoV64, 20 MnMoNi55 and 15NiCuMoNb 5. Temperatures about 240 0 C, increased oxygen contents in the water and low strain rates cause a decrease of the material ductility as against the behaviour in air. Tests on the number of stress cycles until incipient cracking show that the parameters important for corrosion cracking at low strain velocities apply also to low-frequency cyclic loads with high strain amplitude. In knowledge of these influencing parameters the strain-induced corrosion cracking is counteracted by concerted measures taken in design, construction and operation of nuclear power stations. Essential aims in this matter are to avoid as far as possible inelastic strains and to fix and control suitable media conditions. (orig.) [de

  7. Microstructural investigation of vintage pipeline steels highly susceptible to stress corrosion cracking

    Science.gov (United States)

    Torres, Monica

    The use of pipelines for the transmission of gas offers not only efficiency, but a number of economic advantages. Nevertheless, pipelines are subject to aggressive operating conditions and environments which can lead to in-service degradation [1] and thus to failures. These failures can have catastrophic consequences, such as environmental damage and loss of life [2]. One of the most dangerous threats to pipeline integrity is stress corrosion cracking (SCC). Despite the substantial progress that has been achieved in the field, due to the complex nature of this phenomenon there is still not a complete understanding of this form of external corrosion. This makes its detection and prevention a challenge and therefore a risk to pipeline integrity, and most importantly, to the safety of the population. SCC cracks are the result of the interaction between a corrosive environment, applied stresses, and a susceptible microstructure. To date, what defines a susceptible microstructure remains ambiguous, as SCC has been observed in a range of steel grades, microstructures, chemical composition, and grain sizes. Therefore, in order to be able to accurately predict and prevent this hazardous form of corrosion, it is imperative to advance our knowledge on the subject and gain a better understanding on the microstructural features of highly susceptible pipeline materials, especially in the subsurface zone where crack nucleation must take place. Therefore, a microstructural characterization of the region near the surface layer was carried-out utilizing TEM. TEM analysis revealed the dislocation character, ferrite morphology, and apparent carbide precipitation in some grain boundaries. Furthermore, light microscopy, SEM, and hardness testing were performed to expand our knowledge on the microscopical features of highly SCC susceptible service components. This investigation presents a new approach to SCC characterization, which exposed the sub-surface region microscopical

  8. Corrosion behaviour of Mg/Al alloys in high humidity atmospheres

    Energy Technology Data Exchange (ETDEWEB)

    Arrabal, R.; Pardo, A.; Merino, M.C.; Mohedano, M.; Casajus, P. [Facultad de Quimicas, Departamento de Ciencia de Materiales, Universidad Complutense, 28040 Madrid (Spain); Merino, S. [Departamento de Tecnologia Industrial, Universidad Alfonso X El Sabio, Villanueva de la Canada, 28691 Madrid (Spain)

    2011-04-15

    The influence of relative humidity (80-90-98% RH) and temperature (25 and 50 C) on the corrosion behaviour of AZ31, AZ80 and AZ91D magnesium alloys was evaluated using gravimetric measurements. The results were compared with the data obtained for the same alloys immersed in Madrid tap water. The corrosion rates of AZ alloys increased with the RH and temperature and were influenced by the aluminium content and alloy microstructure for RH values above 90%. The initiation of corrosion was localised around the Al-Mn inclusions in the AZ31 alloy and at the centre of the {alpha}-Mg phase in the AZ80 and AZ91D alloys. The {beta}-Mg{sub 17}Al{sub 12} phase acted as a barrier against corrosion. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  9. Chemical Industry Corrosion Management: A Comprehensive Information System (ASSET 2). Final Report

    Energy Technology Data Exchange (ETDEWEB)

    John, Randy C. [Shell Global Solutions, Houston, TX (United States); Young, Arthur L. [Humberside Solutions, Toronto, ON (Canada); Pelton, Arthur D. [CRCT, Ecole Polytechnique de Montreal, Quebec (Canada); Thompson, William T. [Royal Military College of Canada, Kingston, ON (Canada); Wright, Ian G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2008-10-10

    The research sponsored by this project has greatly expanded the ASSET corrosion prediction software system to produce a world-class technology to assess and predict engineering corrosion of metals and alloys corroding by exposure to hot gases. The effort included corrosion data compilation from numerous industrial sources and data generation at Shell Oak Ridge National Laboratory and several other companies for selected conditions. These data were organized into groupings representing various combinations of commercially available alloys and corrosion by various mechanisms after acceptance via a critical screening process to ensure the data were for alloys and conditions, which were adequately well defined, and of sufficient repeatability. ASSET is the largest and most capable, publicly-available technology in the field of corrosion assessment and prediction for alloys corroding by high temperature processes in chemical plants, hydrogen production, energy conversion processes, petroleum refining, power generation, fuels production and pulp/paper processes. The problems addressed by ASSET are: determination of the likely dominant corrosion mechanism based upon information available to the chemical engineers designing and/or operating various processes and prediction of engineering metal losses and lifetimes of commercial alloys used to build structural components. These assessments consider exposure conditions (metal temperatures, gas compositions and pressures), alloy compositions and exposure times. Results of the assessments are determination of the likely dominant corrosion mechanism and prediction of the loss of metal/alloy thickness as a function of time, temperature, gas composition and gas pressure. The uses of these corrosion mechanism assessments and metal loss predictions are that the degradation of processing equipment can be managed for the first time in a way which supports efforts to reduce energy consumption, ensure structural integrity of equipment

  10. Irradiation-accelerated corrosion of reactor core materials

    International Nuclear Information System (INIS)

    Bartels, David; Was, Gary; Jiao, Zhijie

    2012-09-01

    The combination of high temperature, chemically aggressive coolants, a high radiation flux and mechanical stress poses a major challenge for the life extension of current light water reactors, but also applies to most all other GenIV concepts. Of these four drivers, the combination of radiation and corrosion presents a unique and extremely challenging environment for materials, for which an understanding of the fundamental science is essentially absent. Irradiation can affect corrosion or oxidation in at least three different ways. Radiation interaction with water results in the decomposition of water into radicals and oxidizing species that will increase the electrochemical corrosion potential and lead to greater corrosion rates. Irradiation of the solid surface can produce excited states that can alter corrosion, such as in the case of photo-induced corrosion. Lastly, displacement damage in the solid will result in a high flux of defects to the solid-solution interface that can alter and perhaps, accelerate interface reactions. While there exists reasonable understanding of how corrosion is affected by irradiation of the aqueous environment, there is little understanding of how irradiation affects corrosion through its impact on the solid, whether metal or oxide. The reason is largely due to the difficulty of conducting experiments that can measure this effect separately. We have undertaken a project specifically to separate the several effects of irradiation on the mechanisms of corrosion. We seek to answer the question: How does radiation damage to the solution-oxide couple affect the oxidation process differently from radiation damage to either component alone? The approach taken in this work is to closely compare corrosion accelerated by (1) proton irradiation, (2) electron irradiation, and (3) chemical corrosion potential effects alone, under typical PWR operating conditions at 300 deg. C. Both 316 stainless steel and zirconium are to be studied. The proton

  11. Corrosion and protection of magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ghali, E. [Laval Univ., Quebec City, PQ (Canada). Dept. of Mining and Metallurgy

    2000-07-01

    The oxide film on magnesium offers considerable surface protection in rural and some industrial environments and the corrosion rate lies between that of aluminum and low carbon steels. Galvanic coupling of magnesium alloys, high impurity content such as Ni, Fe, Cu and surface contamination are detrimental for corrosion resistance of magnesium alloys. Alloying elements can form secondary particles which are noble to the Mg matrix, thereby facilitating corrosion, or enrich the corrosion product thereby possibly inhibiting the corrosion rate. Bimetallic corrosion resistance can be increased by fluxless melt protection, choice of compatible alloys, insulating materials, and new high-purity alloys. Magnesium is relatively insensible to oxygen concentration. Pitting, corrosion in the crevices, filiform corrosion are observed. Granular corrosion of magnesium alloys is possible due to the cathodic grain-boundary constituent. More homogeneous microstructures tend to improve corrosion resistance. Under fatigue loading conditions, microcrack initiation in Mg alloys is related to slip in preferentially oriented grains. Coating that exclude the corrosive environments can provide the primary defense against corrosion fatigue. Magnesium alloys that contain neither aluminum nor zinc are the most SCC resistant. Compressive surface residual stresses as that created by short peening increase SCC resistance. Cathodic polarization or cladding with a SCC resistant sheet alloy are good alternatives. Effective corrosion prevention for magnesium alloy components and assemblies should start at the design stage. Selective surface preparation, chemical treatment and coatings are recommended. Oil application, wax coating, anodizing, electroplating, and painting are possible alternatives. Recently, it is found that a magnesium hydride layer, created on the magnesium surface by cathodic charging in aqueous solution is a good base for painting. (orig.)

  12. Deposition and high temperature corrosion in a 10 MW straw

    DEFF Research Database (Denmark)

    Michelsen, Hanne Philbert; Frandsen, Flemming; Dam-Johansen, Kim

    1998-01-01

    Deposition and corrosion measurements were conducted at a 10 MW wheat straw fired stoker boiler used for combined power and heat production. The plant experiences major problems with deposits on the heat transfer surfaces, and test probes have shown enhanced corrosion due to selective corrosion...... for metal temperatures above 520 C. Deposition measurements carried out at a position equal to the secondary superheater showed deposits rich in potassium and chlorine and to a lesser extent in silicon, calcium, and sulfur. Potassium and chlorine make up 40-80 wt% of the deposits. Mechanisms of deposit...

  13. Chemistry of glass corrosion in high saline brines

    International Nuclear Information System (INIS)

    Grambow, B.; Mueller, R.

    1990-01-01

    Corrosion data obtained in laboratory tests can be used for the performance assessment of nuclear waste glasses in a repository if the data are quantitatively described in the frame of a geochemical model. Experimental data were obtained for conventional pH values corrected for liquid junction, amorphous silica solubility and glass corrosion in concentrated salt brines. The data were interpreted with a geochemical model. The brine chemistry was described with the Pitzer formalism using a data base which allows calculation of brine compositions in equilibrium with salt minerals at temperatures up to 200C. In MgCl 2 dominated brines Mg silicates form and due to the consumption of Mg the pH decreases with proceeding reaction. A constant pH (about 4) and composition of alteration products is achieved, when the alkali release from the glass balances the Mg consumption. The low pH results in high release of rare earth elements REE (rare earth elements) and U from the glass. In the NaCl dominated brine MgCl 2 becomes exhausted by Mg silicate formation. As long as there is still Mg left in solution the pH decreases. After exhaustion of Mg the pH rises with the alkali release from the glass and analcime is formed

  14. Corrosion in Electronics

    DEFF Research Database (Denmark)

    Ambat, Rajan; Gudla, Helene Virginie Conseil; Verdingovas, Vadimas

    2017-01-01

    Electronic control units, power modules, and consumer electronics are used today in a wide variety of varying climatic conditions. Varying external climatic conditions of temperature and humidity can cause an uncontrolled local climate inside the device enclosure. Uncontrolled humidity together...... and high density packing combined with the use of several materials, which can undergo electrochemical corrosion in the presence of water film formed due to humidity exposure and bias conditions on the PCBA surface. This article provides a short review of the corrosion reliability issues of electronics due...... to the use of electronics under varying humidity conditions. Important PCBA aspects, which are fundamental to the corrosion cell formation under humid conditions, are discussed. Effect of hygroscopic residues from the process and service and their role in assisting water film build up and corrosion...

  15. Surface composition, microstructure and corrosion resistance of AZ31 magnesium alloy irradiated by high-intensity pulsed ion beam

    International Nuclear Information System (INIS)

    Li, P.; Lei, M.K.; Zhu, X.P.

    2011-01-01

    High-intensity pulsed ion beam (HIPIB) irradiation of AZ31 magnesium alloy is performed and electrochemical corrosion experiment of irradiated samples is carried out by using potentiodynamic polarization technology in order to explore the effect of HIPIB irradiation on corrosion resistance of magnesium alloy. The surface composition, cross-sectional morphology and microstructure are characterized by using electron probe microanalyzer, optical microscope and transmission electron microscope, respectively. The results indicated that HIPIB irradiation leads to a significant improvement in corrosion resistance of magnesium alloy, in terms of the considerable increase in both corrosion potential and pitting breakdown potential. The microstructural refinement and surface purification induced by HIPIB irradiation are responsible for the improved corrosion resistance. - Research Highlights: → A modified layer about 30 μm thick is obtained by HIPIB irradiation. → Selective ablation of element/impurity phase having lower melting point is observed. → More importantly, microstructural refinement occurred on the irradiated surface. → The modified layer exhibited a significantly improved corrosion resistance. → Improved corrosion resistance is ascribed to the combined effect induced by HIPIB.

  16. KCl-induced high temperature corrosion of selected commercial alloys. Part II: alumina and silica-formers

    DEFF Research Database (Denmark)

    Kiamehr, Saeed; Dahl, Kristian Vinter; Montgomery, Melanie

    2016-01-01

    for 168 h in flowing N2(g)+5%O2(g)+15%H2O(g) (vol.%) with samples covered under KCl powder. A KCl-free exposure was also performed for comparison.Corrosion morphology and products were studied with scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X-ray diffractometry (XRD......Laboratory testing on selected alumina and silica-forming alloys was performed to evaluate their performance against high temperature corrosion induced by potassium chloride (KCl). The alloys studied were FeCrAlY, Kanthal APM, Nimonic 80A, 214, 153MA and HR160. Exposure was conducted at 600 °C......-chromium-silicon-oxygen containing layer forms as the innermost corrosion product. The layer was uniformly distributed over the surface and appears to render some protection as this alloy exhibited the best performance among the investigated alloys. To reveal further aspects of the corrosion mechanism, Nimonic 80A was exposed...

  17. High-Temperature Corrosion of AlCrSiN Film in Ar-1%SO2 Gas

    Directory of Open Access Journals (Sweden)

    Poonam Yadav

    2017-03-01

    Full Text Available AlCrSiN film with a composition of 29.1Al-17.1Cr-2.1Si-51.7N in at. % was deposited on a steel substrate by cathodic arc ion plating at a thickness of 1.8 μm. It consisted of nanocrystalline hcp-AlN and fcc-CrN, where a small amount of Si was dissolved. Corrosion tests were carried out at 800 °C for 5–200 h in Ar-1%SO2 gas. The major corrosion reaction was oxidation owing to the high oxygen affinity of Al and Cr in the film. The formed oxide scale consisted primarily of (Al,Cr2O3, within which Fe, Si, and S were dissolved. Even after corrosion for 200 h, the thickness of the scale was about 0.7–1.2 μm, indicating that the film had good corrosion resistance in the SO2-containing atmosphere.

  18. Corrosion of metallic materials by uranium hexafluoride at high temperatures (1963); Corrosion de materiaux metalliques par l'hexafluorure d'uranium a haute temperature (1963)

    Energy Technology Data Exchange (ETDEWEB)

    Langlois, G. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1963-07-01

    The corrosion of the following metals or alloys by UF{sub 6}: nickel, monel, Inconel, gold, platinum, stainless steel, is studied in the temperature range from 300 to 1000 deg. C. The test method, designed to avoid heating the apparatus containing the corrosive fluid to a high temperature, consists in using threadlike samples heated by the Joule effect, the rest of the apparatus being maintained close to room temperature. This technique makes it possible also to determine continuously the penetration of the corrosion by measuring the electrical resistance of the sample with a double Thomson bridge. A series of rapid comparison tests shows that stainless steel, precious metals and Inconel are attacked far too rapidly to be used above 500 deg. C; only monel and especially nickel appear capable of resisting at high temperatures. The detailed examination of the behaviour of nickel shows that the metallic fluoride is volatilized and that this influences the corrosion rate. It shows also the existence of a temperature zone situated between 550 and 700 deg. C in which occurs A strong intergranular corrosion the cause of which appears to be the presence of impurities in the metal. (author) [French] La corrosion par l'UF{sub 6} des metaux ou alliages suivants: lickel, monel, inconel, or, platine, acier inoxydable, est etudiee dans le un domaine de temperature compris entre 300 et 1000 deg. C. La methode d'essai, destinee a eviter le chauffage de l'enceinte contenant le fluide corrosif a temperature elevee, consiste a utiliser des eprouvettes filiformes, echauffees par effet Joule, le reste de l'appareillage etant maintenu a une temperature proche de l'ambiance. Cette technique permet en outre de determiner en continu la penetration de la corrosion, par mesure de la resistance electrique de l'eprouvette, au moyen d'un pont double de Thomson. Une serie d'essais comparatifs, assez sommaires, montre que l'acier inoxydable, les metaux

  19. Accelerated Stress-Corrosion Testing

    Science.gov (United States)

    1986-01-01

    Test procedures for accelerated stress-corrosion testing of high-strength aluminum alloys faster and provide more quantitative information than traditional pass/fail tests. Method uses data from tests on specimen sets exposed to corrosive environment at several levels of applied static tensile stress for selected exposure times then subsequently tensile tested to failure. Method potentially applicable to other degrading phenomena (such as fatigue, corrosion fatigue, fretting, wear, and creep) that promote development and growth of cracklike flaws within material.

  20. The probability distribution of intergranular stress corrosion cracking life for sensitized 304 stainless steels in high temperature, high purity water

    International Nuclear Information System (INIS)

    Akashi, Masatsune; Kenjyo, Takao; Matsukura, Shinji; Kawamoto, Teruaki

    1984-01-01

    In order to discuss the probability distribution of intergranular stress corrsion carcking life for sensitized 304 stainless steels, a series of the creviced bent beem (CBB) and the uni-axial constant load tests were carried out in oxygenated high temperature, high purity water. The following concludions were resulted; (1) The initiation process of intergranular stress corrosion cracking has been assumed to be approximated by the Poisson stochastic process, based on the CBB test results. (2) The probability distribution of intergranular stress corrosion cracking life may consequently be approximated by the exponential probability distribution. (3) The experimental data could be fitted to the exponential probability distribution. (author)

  1. Cyclic fatigue of a high-strength corrosion-resistant sheet TRIP steel

    Science.gov (United States)

    Terent'ev, V. F.; Alekseeva, L. E.; Korableva, S. A.; Prosvirnin, D. V.; Pankova, M. N.; Filippov, G. A.

    2014-04-01

    The mechanical properties of 0.3- and 0.8-mm-thick high-strength corrosion-resistant TRIP steel having various levels of strength properties are studied during static and cyclic loading in the high-cycle fatigue range. The fatigue fracture surface is analyzed by fractography, and the obtained results demonstrate ductile and quasi-brittle fracture mechanisms of this steel depending on the strength properties of the steel and the content of deformation martensite in it.

  2. Corrosion kinetics at high pressure and temperature of Zr-2.5 Nb with different heat treatments

    International Nuclear Information System (INIS)

    Jaime Solis, F.; Bordoni, Roberto; Olmedo, Ana M.; Villegas, Marina; Miyagusuku, Marcela

    2003-01-01

    The corrosion behaviour of Zr-2.5 Nb pressure tube (PT) specimens, with ageing treatments at 400 and 500 C degrees for different times, was studied. The results were analyzed using the corrosion behavior of Zr-20 Nb and Zr-1 Nb samples heat treated during 1 hour at 850 C degrees, cooled in air and aged at the same temperature and times than the PT specimens. The comparison between the corrosion behaviour of Zr-1 Nb and Zr-20 Nb aged coupons with the aged pressure tube specimens, together with the metal/oxide interface morphology of Zr-2.5 Nb specimens, suggest that the increase in the corrosion resistance in the latter coupons is associated with the decomposition of the β-Zr phase. There is also a contribution of α-Zr phase when the ageing temperatures are high enough or the ageing times are long enough, due to a decrease in the Nb content of this phase. This last contribution is associated with an increase in the corrosion resistance of the central zone of pressure tube in the reactor. (author)

  3. Analysis of the corrosion of carbon steels in simulated salt repository brines and acid chloride solutions at high temperatures

    International Nuclear Information System (INIS)

    Diercks, D.R.; Kassner, T.F.

    1988-04-01

    An analysis of literature data on the corrosion of carbon steels in anoxic brines and acid chloride solutions was performed, and the results were used to assess the expected life of high-level nuclear waste package containers in a salt repository environment. The corrosion rate of carbon steels in moderately acidic aqueous chloride environments obeys an Arrhenius dependence on temperature and a (pH 2 ) -1/2 dependence on hydrogen partial pressure. The cathodic reduction of water to produce hydrogen is the rate-controlling step in the corrosion process. An expression for the corrosion rate incorporating these two dependencies was used to estimate the corrosion life of several proposed waste package configurations. 42 refs., 11 figs., 2 tabs

  4. Mechanism of magnetite formation in high temperature corrosion by model naphthenic acids

    International Nuclear Information System (INIS)

    Jin, Peng; Robbins, Winston; Bota, Gheorghe

    2016-01-01

    Highlights: • Magnetite scales were found in naphthenic acid (NAP) corrosion. • Magnetite scales were formed due to thermal decomposition of iron naphthenates. • Formation and protectiveness of magnetite scales depended on structure of NAP. • Carboxylic acids confirm corrosion observations for commercial NAP. - Abstract: Naphthenic acid (NAP) corrosion is a major concern for refineries. The complexity of NAP in crude oil and the sulfidation process hinder a fundamental knowledge of their corrosive behavior. Studies with model acids were performed to explore the corrosion mechanism and magnetite scales were found on carbon steel. Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM), and X-ray diffraction methods detected differences in the quantity and quality of magnetite formed by model acids. These scales exhibited different resistance to higher severity NAP corrosion in a flow through apparatus. Magnetite is proposed to be formed by thermal decomposition of iron naphthenates.

  5. Hydrogen assisted cracking and CO2 corrosion behaviors of low-alloy steel with high strength used for armor layer of flexible pipe

    Science.gov (United States)

    Liu, Zhenguang; Gao, Xiuhua; Du, Linxiu; Li, Jianping; Zhou, Xiaowei; Wang, Xiaonan; Wang, Yuxin; Liu, Chuan; Xu, Guoxiang; Misra, R. D. K.

    2018-05-01

    In this study, hydrogen induced cracking (HIC), sulfide stress corrosion cracking (SSCC) and hydrogen embrittlement (HE) were carried out to study hydrogen assisted cracking behavior (HIC, SSCC and HE) of high strength pipeline steel used for armor layer of flexible pipe in ocean. The CO2 corrosion behavior of designed steel with high strength was studied by using immersion experiment. The experimental results demonstrate that the corrosion resistance of designed steel with tempered martensite to HIC, SSCC and HE is excellent according to specific standards, which contributes to the low concentration of dislocation and vacancies previously formed in cold rolling process. The corrosion mechanism of hydrogen induced cracking of designed steel, which involves in producing process, microstructure and cracking behavior, is proposed. The designed steel with tempered martensite shows excellent corrosion resistance to CO2 corrosion. Cr-rich compound was first formed on the coupon surface exposed to CO2-saturated brine condition and chlorine, one of the corrosion ions in solution, was rich in the inner layer of corrosion products.

  6. Alloy SCR-3 resistant to stress corrosion cracking

    International Nuclear Information System (INIS)

    Kowaka, Masamichi; Fujikawa, Hisao; Kobayashi, Taiki

    1977-01-01

    Austenitic stainless steel is used widely because the corrosion resistance, workability and weldability are excellent, but the main fault is the occurrence of stress corrosion cracking in the environment containing chlorides. Inconel 600, most resistant to stress corrosion cracking, is not necessarily safe under some severe condition. In the heat-affected zone of SUS 304 tubes for BWRs, the cases of stress corrosion cracking have occurred. The conventional testing method of stress corrosion cracking using boiling magnesium chloride solution has been problematical because it is widely different from actual environment. The effects of alloying elements on stress corrosion cracking are remarkably different according to the environment. These effects were investigated systematically in high temperature, high pressure water, and as the result, Alloy SCR-3 with excellent stress corrosion cracking resistance was found. The physical constants and the mechanical properties of the SCR-3 are shown. The states of stress corrosion cracking in high temperature, high pressure water containing chlorides and pure water, polythionic acid, sodium phosphate solution and caustic soda of the SCR-3, SUS 304, Inconel 600 and Incoloy 800 are compared and reported. (Kako, I.)

  7. High corrosion resistance of magnesium coated with hydroxyapatite directly synthesized in an aqueous solution

    Energy Technology Data Exchange (ETDEWEB)

    Hiromoto, Sachiko [Biomaterials Center, National Institute for Materials Science, 1-1 Namiki, Tsukuba 305-0044 (Japan); International Center for Materials Nanoarchitectonics, National Institute for Materials Science, 1-1 Namiki, Tsukuba 305-0044 (Japan)], E-mail: hiromoto.sachiko@nims.go.jp; Yamamoto, Akiko [Biomaterials Center, National Institute for Materials Science, 1-1 Namiki, Tsukuba 305-0044 (Japan); International Center for Materials Nanoarchitectonics, National Institute for Materials Science, 1-1 Namiki, Tsukuba 305-0044 (Japan)

    2009-11-30

    Anticorrosion coatings are crucial for practical applications of magnesium alloys, which are used to reduce the weight of vehicles, aircraft, electronics enclosures etc. Hydroxyapatite (HAp) potentially offers high corrosion resistance and no environmental toxicity because its thermodynamic structural stability is high and it is a basic component of bone. However, direct synthesis of HAp on magnesium in aqueous solutions has been a scientific challenge because Mg ions prevent HAp crystallization. A new method of direct synthesis of HAp on magnesium was developed using a Ca chelate compound, which can maintain a sufficiently high concentration of Ca ions on the magnesium surface to overcome prevention of HAp crystallization with Mg ions. Highly crystallized HAp coatings were successfully formed on pure magnesium and AZ series alloys. Corrosion behavior of HAp-coated pure magnesium was examined by cyclic dry and wet tests with 1 g m{sup -2} NaCl on the surface and polarization tests in a 3.5 wt% NaCl solution. A HAp-coated pure magnesium showed no noticeable corrosion pits after the dry and wet test. HAp-coated specimens showed 10{sup 3}-10{sup 4} times lower anodic current density than as-polished specimen in the polarization test. The results demonstrate the remarkable anticorrosion performance of HAp coatings on magnesium for the first time.

  8. Carbon dioxide capture from reforming gases using acetic acid-mixed chemical absorbents

    Energy Technology Data Exchange (ETDEWEB)

    Rahmanian, Amin; Zaini, Muhammad Abbas ahmad; Abdullah, Tuan Amran Tuan [Faculty of Chemical Engineering, Universiti Teknologi Malaysia, Johor Bahru (Malaysia)

    2015-07-15

    Carbon dioxide (CO{sub 2}) is a major problem in the production of natural gas as it may contribute to the operational problems such as foaming, corrosion, high solution viscosity, and fouling, thereby decreasing the plant life. The presence of acid gas in natural gas reforming may also result in the increase of transported gas volume and the decrease of heating value. Absorption using aqueous solutions of alkanolamines has been a preferred approach in current industry for CO{sub 2} removal. Concentration of ammonia and DEA affects the CO{sub 2} removal; increasing the absorbents concentration increases the CO{sub 2} removal. On molar basis, DEA shows a greater CO{sub 2} absorption than ammonia. Acetic acid-mixed absorbents display a lower CO{sub 2} removal than the nonmixed ones. Decrease in solubility due to the decrease in solution pH has resulted in a lower CO{sub 2} absorption by acetic acid-mixed absorbents. Liquid flow rate offers only small influence on the absorption of CO{sub 2}, while decreasing the gas flow rate increases the CO{sub 2} removal. On the operational point of view, blend of ammonia and DEA absorbent would be beneficial for CO{sub 2} removal from reforming gases as it could partly solve the problems associated with regeneration and corrosion.

  9. A simple photoacoustic detector for highly corrosive gases

    Czech Academy of Sciences Publication Activity Database

    Rakovský, Jozef; Votava, Ondřej

    2017-01-01

    Roč. 88, č. 1 (2017), č. článku 013103. ISSN 0034-6748 R&D Projects: GA ČR GA13-11635S Institutional support: RVO:61388955 Keywords : photoacoustic spectroscopy * biosensors * laser sensors Subject RIV: CF - Physical ; Theoretical Chemistry OBOR OECD: Physical chemistry Impact factor: 1.515, year: 2016

  10. Study on corrosion resistance of high - entropy alloy in medium acid liquid and chemical properties

    International Nuclear Information System (INIS)

    Florea, I; Buluc, G; Florea, R M; Carcea, I; Soare, V

    2015-01-01

    High-entropy alloy is a new alloy which is different from traditional alloys. The high entropy alloys were started in Tsing Hua University of Taiwan since 1995 by Yeh et al. Consisting of a variety of elements, each element occupying a similar compared with other alloy elements to form a high entropy. We could define high entropy alloys as having approximately equal concentrations, made up of a group of 5 to 11 major elements. In general, the content of each element is not more than 35% by weight of the alloy. During the investigation it turned out that this alloy has a high hardness and is also corrosion proof and also strength and good thermal stability. In the experimental area, scientists used different tools, including traditional casting, mechanical alloying, sputtering, splat-quenching to obtain the high entropy alloys with different alloying elements and then to investigate the corresponding microstructures and mechanical, chemical, thermal, and electronic performances. The present study is aimed to investigate the corrosion resistance in a different medium acid and try to put in evidence the mechanical properties. Forasmuch of the wide composition range and the enormous number of alloy systems in high entropy alloys, the mechanical properties of high entropy alloys can vary significantly. In terms of hardness, the most critical factors are: hardness/strength of each composing phase in the alloy, distribution of the composing phases. The corrosion resistance of an high entropy alloy was made in acid liquid such as 10%HNO 3 -3%HF, 10%H 2 SO 4 , 5%HCl and then was investigated, respectively with weight loss experiment. Weight loss test was carried out by put the samples into the acid solution for corrosion. The solution was maintained at a constant room temperature. The liquid formulations used for tests were 3% hydrofluoric acid with 10% nitric acid, 10% sulphuric acid, 5% hydrochloric acid. Weight loss of the samples was measured by electronic scale. (paper)

  11. Fireside corrosion of nickel base alloys in future 700 C coal fired power plants; Rauchgasseitige Korrosion von Nickelbasislegierungen fuer zukuenftige 700 C-Dampfkraftwerke

    Energy Technology Data Exchange (ETDEWEB)

    Luettschwager, Frank

    2011-09-27

    Coal is still the most important energy source in Germany. In 2009 it produced 42.9 % of the overall German electrical power. Coal is available world-wide in large quantities and can be delivered economically. One of the possible ways to reduce CO{sub 2} pollution is the increase of efficiency of coal fired power plants, which requires steam conditions of up to 700 C - 730 C and 350 bar. Because many German power units will reach the end of their technical lifespan in a few years or the following decade, one will have the possibility to build up modern types of power plants with increased efficiency of more than 50 %. Some international standards (European Pressure Equipment Directive or ASME Boiler and Pressure Vessel Code) require 100 000 hour creep rupture strength of 100 MPa at 750 C. Therefore, nickel base alloys are in the focus of material qualification processes. Nickel base alloys are well investigated due to their hot corrosion behaviour. It is known that sodium sulphate may generate hot corrosion on those alloys at temperatures above its melting point of 884 C. On nickel base alloys an eutectic mixture of nickel sulphate and sodium sulphate with a melting point of 671 C can be generated, which leads to accelerated corrosion. This work examines, whether the high amount of sulphur and alkali metals will induce hot corrosion at the estimated working temperature on devices manufactured from nickel base alloy. Two synthetic coal ash deposits, according to the chemical composition of hard coal and lignite, and typical flue gases with and without sulphur dioxide were blended of pure agents. The reactions of the deposits with heater tubes' materials and synthetic flue gases are examined in the temperature range from 650 C to 800 C and different time ranges up to 2000 hours. The corroded specimen are examined with SEM/EDX to identify relevant corrosion products and determine the corrosivity of deposited compounds. Deposits increase the corrosion rate of

  12. High performance polypyrrole coating for corrosion protection and biocidal applications

    Science.gov (United States)

    Nautiyal, Amit; Qiao, Mingyu; Cook, Jonathan Edwin; Zhang, Xinyu; Huang, Tung-Shi

    2018-01-01

    Polypyrrole (PPy) coating was electrochemically synthesized on carbon steel using sulfonic acids as dopants: p-toluene sulfonic acid (p-TSA), sulfuric acid (SA), (±) camphor sulfonic acid (CSA), sodium dodecyl sulfate (SDS), and sodium dodecylbenzene sulfonate (SDBS). The effect of acidic dopants (p-TSA, SA, CSA) on passivation of carbon steel was investigated by linear potentiodynamic and compared with morphology and corrosion protection performance of the coating produced. The types of the dopants used were significantly affecting the protection efficiency of the coating against chloride ion attack on the metal surface. The corrosion performance depends on size and alignment of dopant in the polymer backbone. Both p-TSA and SDBS have extra benzene ring that stack together to form a lamellar sheet like barrier to chloride ions thus making them appropriate dopants for PPy coating in suppressing the corrosion at significant level. Further, adhesion performance was enhanced by adding long chain carboxylic acid (decanoic acid) directly in the monomer solution. In addition, PPy coating doped with SDBS displayed excellent biocidal abilities against Staphylococcus aureus. The polypyrrole coatings on carbon steels with dual function of anti-corrosion and excellent biocidal properties shows great potential application in the industry for anti-corrosion/antimicrobial purposes.

  13. A new corrosion monitoring technique

    International Nuclear Information System (INIS)

    Brown, Gerald K.

    2000-01-01

    Internal Corrosion Monitoring has relied upon 5 basic techniques. Little improvement in performance has been achieved in any of these. Many newer internal corrosion monitoring techniques have proved of little value in the field although some have instances of success in the laboratory. Industry has many high value hydrocarbon applications requiring corrosion rate monitoring for real-time problem solving and control. The high value of assets and the cost of asset replacement makes it necessary to practice cost effective process and corrosion control with sensitivity beyond the 5 basic techniques. This new metal loss technology offers this sensitivity. Traditional metal loss technology today provides either high sensitivity with short life, or conversely, long life but with substantially reduced sensitivity. The new metal loss technology offers an improved working life of sensors without significantly compromising performance. The paper discusses the limitations of existing on-line technologies and describes the performance of a new technology. This new metal loss technology was introduced at NACE Corrosion 99'. Since that time several field projects have been completed or are ongoing. This paper will discuss the new metal loss technology and report on some of the data that has been obtained.(author)

  14. On-line Corrosion Monitoring in District Heating Systems

    DEFF Research Database (Denmark)

    Richter, Sonja; Thorarinsdottir, R.I.; Hilbert, Lisbeth Rischel

    2005-01-01

    The corrosion control in district heating systems is today performed primarily with control of the water quality. The corrosion rate is kept low by assuring low dissolved oxygen concentration, high pH and low conductivity. Corrosion failures can occur, e.g. as a result of unknown oxygen ingress, ......, precipitation of deposits or crevices. The authors describe methods used for on-line monitoring of corrosion, cover the complications and the main results of a Nordic project.......The corrosion control in district heating systems is today performed primarily with control of the water quality. The corrosion rate is kept low by assuring low dissolved oxygen concentration, high pH and low conductivity. Corrosion failures can occur, e.g. as a result of unknown oxygen ingress...

  15. Measurement of weak magnetic field of corrosion current of isolated corrosion center

    Directory of Open Access Journals (Sweden)

    I. V. Bardin

    2015-01-01

    Full Text Available A very small magnetic field of corrosion current, of the order of 10−4 Oe, generated by isolated zinc inclusion in a copper platelet placed in electrolyte has been measured for the first time with a highly sensitive giant magneto-impedance magnetometer. The total corrosion current of the inclusion is estimated comparing the measured magnetic field distribution with corresponding theoretical calculation. The estimated value of the total corrosion current turns out to be in reasonable agreement with that one obtained in the standard gravimetric measurement.

  16. Evaluation of the physicochemical properties of structured materials: metallic, polymeric and ceramic, for the treatment of sour gases; Evaluacion de las propiedades fisicoquimicas de materiales estructurados: metalico, polimerico y ceramico, para el tratamiento de gases acidos

    Energy Technology Data Exchange (ETDEWEB)

    Salazar, A.; Chavez, R. H. [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico); Olea, O.; Solis, D., E-mail: rosahilda.chavez@inin.gob.mx [Universidad Autonoma del Estado de Mexico, Facultad de Quimica, Cerro de Coatepec s/n, Ciudad Universitaria, 50100 Toluca, Estado de Mexico (Mexico)

    2013-07-01

    in this work the physicochemical properties of three structured materials: metallic, polymeric and ceramic, from Sulzer Brothers Limited brand, are studied in order to removal sour gases, by absorption process, in aqueous solution of Monoethanolamine (Mea), at 30% weight. Mechanical properties, chemical composition, morphology and corrosion resistance were determined, using different characterization techniques, such as: 1) mechanically, according to standard procedures Astm E-384-1990, 2) chemically, by the corrosion resistance in the presence of an electrochemical cell, in aqueous solution of H{sub 2}SO{sub 4}, 1 N by Astm G-5-1999, 3) morphologically by scanning electron microscopy technique, and 4) efficiency of separation, by the gas chromatography technique in order to determine the chemical absorption of CO{sub 2} by Mea. The ceramic material was the hardest with 700 Hk value and tensile strength of 90 MPa, likewise showed resistance to corrosion of 10.28 m py, separation efficiency of 74% CO{sub 2}, at 10 minutes. The metallic material had a hardness of 190 Hk and it was the most resistant of tension, with 831 MPa, and corrosion resistance of 780.4 x 10{sup -6} m py, likewise promoted CO{sub 2} separation efficiency of 90% during the evaluation. The polymeric material presented hardness of 20 Hk and 35 MPa and it was not suffered surface change with electrochemical attack, with 282.4 x 10{sup -6} m py, and separation efficiency of 88%. Therefore the polymer was the most ductile, with smooth surface and greater resistance with H{sub 2}SO{sub 4}. The metal material was more resistant to plastic deformation and more corrugated surface and the second resistance in the presence of acid medium in aqueous solutions. For all the above, the metallic material is recommended by its greater separation in the reduction of acid gases and the polymer due to its greater chemical resistance. (Author)

  17. Corrosion behaviour of material no. 1. 4539 and nickel based alloys in gas waters. Korrosionsverhalten des Werkstoffs 1. 4539 und von Nickelbasis-Legierungen in Gaswaessern

    Energy Technology Data Exchange (ETDEWEB)

    Rolle, D [Didier Saeurebau GmbH, Koenigswinter (Germany); Buehler, H E [Didier-Werke AG, Anlagentechnik, Wiesbaden (Germany); Kalfa, H

    1993-01-01

    Laboratory tests with synthetic gas waters containing the gases ammonia, carbon dioxide, hydrogen sulphide and hydrogen cyanide were carried out in order to examine the influence of medium components on the corrosion of material No. 1.4539 and nickel based alloys Hastelloy C-4, C-22 and C-276. Hydrogen sulfide was identified as the decisive component for corrosion. For stainless steel corrosion rates of about 2 mm.a[sup -1] were already found at 50deg C in a critical pH-range with sulfide concentrations > 2%. As cyanide stimulates corrosion by dissolving sulfide surface layers by complexation of the iron ions, an increased material loss rate per unit area was found in the critical range with increasing cyanide concentration. The much more stable nickel based alloys only revealed considerable weight losses after being exposed in the autoclave at 100deg C. The graduation of the loss rates C-22 > C-4 > C-276 can be explained by the different contents of high grade alloy elements. The testing of nickel based alloys of the Hastelloy type and of material No. 1.4539 and 1.4571 by means of the dynamic tensile test (CERT-method) revealed no risks of stress corrosion cracking in the tested media. (orig.).

  18. Analysis of corrosion data for carbon steels in simulated salt repository brines and acid chloride solutions at high temperatures

    International Nuclear Information System (INIS)

    Diercks, D.R.; Hull, A.B.; Kassner, T.F.

    1988-03-01

    Carbon steel is currently the leading candidate material for fabrication of a container for isolation of high level nuclear waste in a salt repository. Since brine entrapped in the bedded salt can migrate to the container by several transport processes, corrosion is an important consideration in the long-term performance of the waste package. A detailed literature search was performed to compile relevant corrosion data for carbon steels in anoxic acid chloride solutions, and simulated salt repository brines at temperatures between ∼ 20 and 400 0 C. The hydrolysis of Mg 2+ ions in simulated repository brines containing high magnesium concentrations causes acidification at temperatures above 25 0 C, which, in turn, influences the protective nature of the magnetite corrosion product layer on carbon steel. The corrosion data for the steels were analyzed, and an analytical model for general corrosion was developed to calculate the amount of penetration (i.e., wall thinning) as a function of time, temperature, and the pressure of corrosion product hydrogen than can build up during exposure in a closed system (e.g., a sealed capsule). Both the temperature and pressure dependence of the corrosion rate of steels in anoxic acid chloride solutions indicate that the rate-controlling partial reaction is the cathodic reduction of water to form hydrogen. Variations in the composition and microstructure of the steels or the concentration of the ionic species in the chloride solutions (provided that they do not change the pH significantly) do not appear to strongly influence the corrosion rate

  19. Studies of the corrosion and cracking behavior of steels in high temperature water by electrochemical techniques

    International Nuclear Information System (INIS)

    Cheng, Y.F.; Bullerwell, J.; Steward, F.R.

    2003-01-01

    Electrochemical methods were used to study the corrosion and cracking behavior of five Fe-Cr alloy steels and 304L stainless steel in high temperature water. A layer of magnetite film forms on the metal surface, which decreases the corrosion rate in high temperature water. Passivity can be achieved on A-106 B carbon steel with a small content of chromium, which cannot be passivated at room temperature. The formation rate and the stability of the passive film (magnetite film) increased with increasing Cr-content in the steels. A mechanistic model was developed to simulate the corrosion and cracking processes of steels in high temperature water. The crack growth rate on steels was calculated from the maximum current of the repassivation current curves according to the slip-oxidation model. The highest crack growth rate was found for 304L stainless steel in high temperature water. Of the four Fe-Cr alloys, the crack growth rate was lower on 0.236% Cr- and 0.33% Cr-steels than on 0.406% Cr-steel and 2.5% Cr-1% Mo steel. The crack growth rate on 0.33% Cr-steel was the smallest over the tested potential range. A higher temperature of the electrolyte led to a higher rate of electrochemical dissolution of steel and a higher susceptibility of steel to cracking, as shown by the positive increase of the electrochemical potential. An increase in Cr-content in the steel is predicted to reduce the corrosion rate of steel at high temperatures. However, this increase in Cr-content is predicted not to reduce the susceptibility of steel to cracking at high temperatures. (author)

  20. The development of an adsorbent for corrosion products in high-temperature water

    International Nuclear Information System (INIS)

    Kim, Yong Ik; Sung, Ki Woung; Kim, Kwang Rag; Kim, Yu Hwan; Koo, Jae Hyoo

    1996-08-01

    In order to use as adsorbent for removal of the soluble corrosion products, mainly Co 60 under PWR reactor coolant conditions (300 deg C, 160 kg/cm 2 ), stable ZrO 2 adsorbent was prepared using sol-gel process from zirconyl nitrate, AlO adsorbent was prepared by hydrolysis of aluminum isopropoxide, and titanium tetraisopropoxide, respectively. The prepared adsorbents were calcined at various temperature and analyzed by physical properties and the Co 2+ adsorption capacity. And it was shown that the Co 2+ adsorption capacity of the TiO 2 -Al 2 O 3 adsorbents were found to have larger than that of ZrO 2 and Al 2 O 3 adsorbents in high-temperature water. ZrO 2 , Al 2 O 3 and TiO 2 -Al 2 O 3 adsorbents were found to be suitable high-temperature adsorbents for the removal of dissolved corrosion products, mainly Co in PWR reactor coolant conditions. 15 tabs., 51 figs., 55 refs. (Author)

  1. Corrosion probe. Innovative technology summary report

    International Nuclear Information System (INIS)

    1999-05-01

    Over 253 million liters of high-level waste (HLW) generated from plutonium production is stored in mild steel tanks at the Department of Energy (DOE) Hanford Site. Corrosion monitoring of double-shell storage tanks (DSTs) is currently performed at Hanford using a combination of process knowledge and tank waste sampling and analysis. Available technologies for corrosion monitoring have progressed to a point where it is feasible to monitor and control corrosion by on-line monitoring of the corrosion process and direct addition of corrosion inhibitors. The electrochemical noise (EN) technique deploys EN-based corrosion monitoring probes into storage tanks. This system is specifically designed to measure corrosion rates and detect changes in waste chemistry that trigger the onset of pitting and cracking. These on-line probes can determine whether additional corrosion inhibitor is required and, if so, provide information on an effective end point to the corrosion inhibitor addition procedure. This report describes the technology, its performance, its application, costs, regulatory and policy issues, and lessons learned

  2. Corrosion strength monitoring of NPP component residual lifetime

    International Nuclear Information System (INIS)

    Denisov, V.G.; Belous, V.N.; Arzhaev, A.I.; Shuvalov, V.A.

    1994-01-01

    Importance of corrosion and fatigue monitoring; types of corrosion determine the NPP equipment life; why automated on-line corrosion and fatigue monitoring is preferable; major stages of lifetime monitoring system development; major groups of sensors for corrosion and strength monitoring system; high temperature on-line monitoring of water chemistry and corrosion; the RBMK-1000 NPP unit automatic water chemistry and corrosion monitoring scheme; examples of pitting, crevice and general corrosion forecast calculations on the basis of corrosion monitoring data; scheme of an experimental facility for water chemistry and corrosion monitoring sensor testing. 2 figs., 4 tabs

  3. Research and development on is process components for hydrogen production. (2) Corrosion resistance of glass lining in high temperature sulfuric acid

    International Nuclear Information System (INIS)

    Tanaka, Nobuyuki; Iwatsuki, Jin; Kubo, Shinji; Terada, Atsuhiko; Onuki, Kaoru

    2009-01-01

    Japan Atomic Energy Agency has been conducting a research and development on hydrogen production system using High Temperature Gas-Cooled Reactor. As a part of this effort, thermochemical water-splitting cycle featuring iodine- and sulfur-compounds (IS process) is under development considering its potential of large-scale economical hydrogen production. The IS process constitutes very severe environments on the materials of construction because of the corrosive nature of process chemicals, especially of the high temperature acidic solution of sulfuric acid and hydriodic acid dissolving iodine. Therefore, selection of the corrosion-resistant materials and development of the components has been studied as a crucial subject of the process development. This paper discusses corrosion resistance of commercially available glass-lining material in high temperature sulfuric acid. Corrosion resistance of a soda glass used for glass-lining was examined by immersion tests. The experiments were performed in 47-90wt% sulfuric acids at temperatures of up to 400degC and for the maximum immersion time of 100 hours using an autoclave designed for the concerned tests. In every condition tested, no indication of localized corrosion such as defect formation or pitting corrosion was observed. Also, the corrosion rates decreased with the progress of immersion, and were low enough (≅0.1 mm/year) after 60-90 hours of immersion probably due to formation of a silica rich surface. (author)

  4. Canonical partition functions: ideal quantum gases, interacting classical gases, and interacting quantum gases

    Science.gov (United States)

    Zhou, Chi-Chun; Dai, Wu-Sheng

    2018-02-01

    In statistical mechanics, for a system with a fixed number of particles, e.g. a finite-size system, strictly speaking, the thermodynamic quantity needs to be calculated in the canonical ensemble. Nevertheless, the calculation of the canonical partition function is difficult. In this paper, based on the mathematical theory of the symmetric function, we suggest a method for the calculation of the canonical partition function of ideal quantum gases, including ideal Bose, Fermi, and Gentile gases. Moreover, we express the canonical partition functions of interacting classical and quantum gases given by the classical and quantum cluster expansion methods in terms of the Bell polynomial in mathematics. The virial coefficients of ideal Bose, Fermi, and Gentile gases are calculated from the exact canonical partition function. The virial coefficients of interacting classical and quantum gases are calculated from the canonical partition function by using the expansion of the Bell polynomial, rather than calculated from the grand canonical potential.

  5. Steam generator corrosion 2007; Dampferzeugerkorrosion 2007

    Energy Technology Data Exchange (ETDEWEB)

    Born, M. (ed.)

    2007-07-01

    Between 8th and 9th November, 2007, SAXONIA Standortentwicklungs- und -verwertungsgesellschaft GmbH (Freiberg, Federal Republic of Germany) performed the 3rd Freiberger discussion conference ''Fireside boiler corrosion''. The topics of the lectures are: (a) Steam generator corrosion - an infinite history (Franz W. Alvert); (b) CFD computations for thermal waste treatment plants - a contribution for the damage recognition and remedy (Klaus Goerner, Thomas Klasen); (c) Experiences with the use of corrosion probes (Siegfried R. Horn, Ferdinand Haider, Barbara Waldmann, Ragnar Warnecke); (d) Use of additives for the limitation of the high temperature chlorine corrosion as an option apart from other measures to the corrosion protection (Wolfgang Spiegel); (e) Current research results and aims of research with respect to chlorine corrosion (Ragnar Warnecke); (f) Systematics of the corrosion phenomena - notes for the enterprise and corrosion protection (Thomas Herzog, Wolfgang Spiegel, Werner Schmidl); (g) Corrosion protection by cladding in steam generators of waste incinerators (Joerg Metschke); (h) Corrosion protection and wear protection by means of thermal spraying in steam generators (Dietmar Bendix); (i) Review of thick film nickelized components as an effective protection against high-temperature corrosion (Johann-Wilhelm Ansey); (j) Fireproof materials for waste incinerators - characteristics and profile of requirement (Johannes Imle); (k) Service life-relevant aspects of fireproof linings in the thermal recycling of waste (Till Osthoevener and Wolfgang Kollenberg); (l) Alternatives to the fireproof material in the heating space (Heino Sinn); (m) Cladding: Inconal 625 contra 686 - Fundamentals / applications in boiler construction and plant construction (Wolfgang Hoffmeister); (n) Thin films as efficient corrosion barriers - thermal spray coating in waste incinerators and biomass firing (Ruediger W. Schuelein, Steffen Hoehne, Friedrich

  6. Effect of Microstructure on Stress Corrosion Cracking Behaviour of High Nitrogen Stainless Steel Gas Tungsten Arc Welds

    Science.gov (United States)

    Mohammed, Raffi; Srinivasa Rao, K.; Madhusudhan Reddy, G.

    2018-03-01

    Present work is aimed to improve stress corrosion cracking resistance of high nitrogen steel and its welds. An attempt to weld high nitrogen steel of 5 mm thick plate using gas tungsten arc welding (GTAW) with three high strength age hardenable fillers i.e., 11-10 PH filler, PH 13- 8Mo and maraging grade of MDN 250 filler is made. Welds were characterized by optical microscopy and scanning electron microscopy. Vickers hardness testing of the welds was carried out to study the mechanical behaviour of welds. Potentio-dynamic polarization studies were done to determine pitting corrosion resistance in aerated 3.5% NaCl solution. Stress corrosion cracking (SCC) testing was carried out using constant load type machine with applied stress of 50% yield strength and in 45% MgCl2 solution boiling at 155°C. The results of the present investigation established that improvement in resistance to stress corrosion cracking was observed for PH 13- 8Mo GTA welds when compared to 11-10 PH and MDN 250 GTA welds. However, All GTA welds failed in the weld interface region. This may be attributed to relatively lower pitting potential in weld interface which acts as active site and the initiation source of pitting.

  7. The composition effect on the long-term corrosion of high-level waste glass

    Energy Technology Data Exchange (ETDEWEB)

    Hrma, P. [Pacific Northwest National Laboratory, Richland, Washington (United States)

    1997-07-01

    Waste glass can be optimized for long-term corrosion behavior if the key parameters that control the rate of corrosion are identified, measured, and modeled as functions of glass composition. Second-order polynomial models have been used to optimize glass with respect to a set of requirements on glass properties, such as viscosity and outcomes of standard corrosion tests. Extensive databases exist for the 7-day Product Consistency Test and the 28-day Materials Characterization Center tests, which have been used for nuclear waste glasses in the United States. Models based on these tests are reviewed and discussed to demonstrate the compositional effects on the extent of corrosion under specified conditions. However, modeling the rate of corrosion is potentially more useful for predicting long-term behavior than modeling the extent of corrosion measured by standard tests. Based on an experimental study of two glasses, it is shown that the rate of corrosion can be characterized by simple functions with physically meaningful coefficients. (author)

  8. A microscope for Fermi gases

    International Nuclear Information System (INIS)

    Omran, Ahmed

    2016-01-01

    This thesis reports on a novel quantum gas microscope to investigate many-body systems of fermionic atoms in optical lattices. Single-site resolved imaging of ultracold lattice gases has enabled powerful studies of bosonic quantum many-body systems. The extension of this capability to Fermi gases offers new prospects to studying complex phenomena of strongly correlated systems, for which numerical simulations are often out of reach. Using standard techniques of laser cooling, optical trapping, and evaporative cooling, ultracold Fermi gases of 6 Li are prepared and loaded into a large-scale 2D optical lattice of flexible geometry. The atomic distribution is frozen using a second, short-scaled lattice, where we perform Raman sideband cooling to induce fluorescence on each atom while maintaining its position. Together with high-resolution imaging, the fluorescence signals allow for reconstructing the initial atom distribution with single-site sensitivity and high fidelity. Magnetically driven evaporative cooling in the plane allows for producing degenerate Fermi gases with almost unity filling in the initial lattice, allowing for the first microscopic studies of ultracold gases with clear signatures of Fermi statistics. By preparing an ensemble of spin-polarised Fermi gases, we detect a flattening of the density profile towards the centre of the cloud, which is a characteristic of a band-insulating state. In one set of experiments, we demonstrate that losses of atom pairs on a single lattice site due to light-assisted collisions are circumvented. The oversampling of the second lattice allows for deterministic separation of the atom pairs into different sites. Compressing a high-density sample in a trap before loading into the lattice leads to many double occupancies of atoms populating different bands, which we can image with no evidence for pairwise losses. We therefore gain direct access to the true number statistics on each lattice site. Using this feature, we can

  9. Evaluation of corrosion products formed by sulfidation as inhibitors of the naphthenic corrosion of AISI-316 steel

    Science.gov (United States)

    Sanabria-Cala, J. A.; Montañez, N. D.; Laverde Cataño, D.; Y Peña Ballesteros, D.; Mejía, C. A.

    2017-12-01

    Naphthenic acids present in oil from most regions worldwide currently stand as the main responsible for the naphthenic corrosion problems, affecting the oil-refining industry. The phenomenon of sulfidation, accompanying corrosion processes brought about by naphthenic acids in high-temperature refining plant applications, takes place when the combination of sulfidic acid (H2S) with Fe forms layers of iron sulphide (FeS) on the material surface, layers with the potential to protect the material from attack by other corrosive species like naphthenic acids. This work assessed corrosion products formed by sulfidation as inhibitors of naphthenic corrosion rate in AISI-316 steel exposed to processing conditions of simulated crude oil in a dynamic autoclave. Calculation of the sulfidation and naphthenic corrosion rates were determined by gravimetry. The surfaces of the AISI-316 gravimetric coupons exposed to acid systems; were characterized morphologically by X-Ray Diffraction (XRD) and X-ray Fluorescence by Energy Dispersive Spectroscopy (EDS) combined with Scanning Electron Microscopy (SEM). One of the results obtained was the determination of an inhibiting effect of corrosion products at 250 and 300°C, where lower corrosion rate levels were detected. For the temperature of 350°C, naphthenic corrosion rates increased due to deposition of naphthenic acids on the areas where corrosion products formed by sulfidation have lower homogeneity and stability on the surface, thus accelerating the destruction of AISI-316 steel. The above provides an initial contribution to oil industry in search of new alternatives to corrosion control by the attack of naphthenic acids, from the formation of FeS layers on exposed materials in the processing of heavy crude oils with high sulphur content.

  10. THE USE OF COATINGS FOR HOT CORROSION AND EROSION PROTECTION IN TURBINE HOT SECTION COMPONENTS

    Directory of Open Access Journals (Sweden)

    Hayrettin AHLATCI

    1999-01-01

    Full Text Available High pressure turbine components are subjected to a wide variety of thermal and mechanical loading during service. In addition, the components are exposed to a highly oxidizing atmosphere which may contain contaminants such as sulphates, chlorides and sulphuorous gases along with erosive media. So the variety of surface coatings and deposition processes available for the protection of blade and vane components in gas turbines are summarised in this study. Coating types range from simple diffusion aluminides to modified aluminides and a CoCrAlY overlayer. The recommendations for corrosion-resistant coatings (for low temperature and high temperature hot corrosion environments are as follows: silicon aluminide and platinumchromium aluminide for different gas turbine section superalloys substrates. Platinum metal additions are used to improve the properties of coatings on turbine components. Inorganic coatings based on ceramic films which contain aluminium or aluminium and silicon are very effective in engines and gas turbines. Diffusion, overlayer and thermal barrier coatings which are deposited on superalloys gas turbine components by pack cementation, plasma spraying processes and a number of chemical vapour deposition, physical vapour deposition processes (such as electron beam, sputtering, ion plating are described. The principles underlying the development of protective coatings serve as a useful guide in the choice of coatings for other high temperature applications.

  11. Zircaloy-4 corrosion in PWR's

    International Nuclear Information System (INIS)

    Fyfitch, S.; Smalley, W.R.; Roberts, E.

    1985-01-01

    Zircaloy-4 waterside corrosion has been studied extensively in the nuclear industry for a number of years. Following the early crud-related corrosion failures in the Saxton test reactor, Westinghouse undertook numerous programs to minimize crud deposition on fuel rods in power reactors through primary coolant chemistry control. Modern plants today are operating with improved coolant chemistry guidelines, and crud deposition levels are very low in proportion to earlier experience. Zircaloy-4 corrosion under a variety of coolant chemistry, heat flux and exposure conditions has been studied extensively. Experience to date, even in relatively high coolant temperature plants, has indicated that -for both fuel cladding and structural components- Zircaloy-4 waterside corrosion performance has been excellent. Recognizing future industry trends, however, which will result in Zircaloy-4 being subjected to ever increasing corrosion duties, Westinghouse will continue accumulating Zircaloy-4 corrosion experience in large power plants. 13 refs.

  12. Localized injury to plant organs from hydrogen fluoride and other acid gases

    Energy Technology Data Exchange (ETDEWEB)

    Romell, L G

    1941-01-01

    The origin of localized lesions from acid gases in smoke is discussed. The idea of corrosion is refuted. The action of acid gases in solution is analyzed for HCl on a numerical bases. With respect to HCl a more than hundredfold numerical error, constantly copied in the past, is corrected in a discussion of safe limits. Severe damage to leaves is reported from evaporating 0.001 molar HF solution. The border effect seen in leaves injured by HCl, HNO/sub 3/ or fluoric smoke is explained as due to an uneven uptake of acid gas in a distorted diffusion field, whereby a critical threshold is sooner reached along protruding edges. This phenomenon was studied in experiments with leaf models cut from indicator papers. Experiments with a fruit model showed that it may also account for localized injury to fruits hanging in the foliage and generally for the protective action at a distance observed in plants injured by fluoric smoke. It is suggested that the border reaction of indicator papers might be used for estimating the content of certain acid gases in the air. A hematein lake paper easily prepared was found to give a sensitive and specific reaction for HF in air. 38 references, 2 figures.

  13. Corrosion resistance of ZrNxOy thin films obtained by rf reactive magnetron sputtering

    International Nuclear Information System (INIS)

    Ariza, E.; Rocha, L.A.; Vaz, F.; Cunha, L.; Ferreira, S.C.; Carvalho, P.; Rebouta, L.; Alves, E.; Goudeau, Ph.; Riviere, J.P.

    2004-01-01

    The main aim of this work is the investigation of the corrosion resistance of single layered zirconium oxynitride, ZrN x O y , thin films in artificial sweat solution at ambient temperature. The films were produced by rf reactive magnetron sputtering, using a pure Zr target at a constant temperature of 300 deg. C. Two different sets of samples were produced. In the first set of films, the substrate bias voltage was the main variable, whereas in the second set, the flow rate of reactive gases (oxygen/nitrogen ratio) was varied. The control of the amount of oxygen allowed the film properties to be tailored from those of covalent zirconium nitride to those of the correspondent ionic oxide. The corrosion behaviour was evaluated by potentiodynamic polarization and Electrochemical Impedance Spectroscopy (EIS) tests. The analysis of EIS data provided detailed information of the corrosion processes occurring at the surface of the system throughout the immersion time. The modifications of the coating microstructure and/or chemical composition induced by the variation of the deposition parameters were also evaluated and correlated with the corrosion mechanisms occurring in each system

  14. Analysis of Corrosion Residues Collected from the Aluminum Basket Rails of the High-Burnup Demonstration Cask.

    Energy Technology Data Exchange (ETDEWEB)

    Bryan, Charles R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-03-01

    On September, 2015, an inspection was performed on the TN-32B cask that will be used for the high-burnup demonstration project. During the survey, wooden cribbing that had been placed within the cask eleven years earlier to prevent shifting of the basket during transport was removed, revealing two areas of residue on the aluminum basket rails, where they had contacted the cribbing. The residue appeared to be a corrosion product, and concerns were raised that similar attack could exist at more difficult-to-inspect locations in the canister. Accordingly, when the canister was reopened, samples of the residue were collected for analysis. This report presents the results of that assessment, which determined that the corrosion was due to the presence of the cribbing. The corrosion was associated with fungal material, and fungal activity likely contributed to an aggressive chemical environment. Once the cask has been cleaned, there will be no risk of further corrosion.

  15. Mobile evaporator corrosion test results

    International Nuclear Information System (INIS)

    Rozeveld, A.; Chamberlain, D.B.

    1997-05-01

    Laboratory corrosion tests were conducted on eight candidates to select a durable and cost-effective alloy for use in mobile evaporators to process radioactive waste solutions. Based on an extensive literature survey of corrosion data, three stainless steel alloys (304L, 316L, AL-6XN), four nickel-based alloys (825, 625, 690, G-30), and titanium were selected for testing. The corrosion tests included vapor phase, liquid junction (interface), liquid immersion, and crevice corrosion tests on plain and welded samples of candidate materials. Tests were conducted at 80 degrees C for 45 days in two different test solutions: a nitric acid solution. to simulate evaporator conditions during the processing of the cesium ion-exchange eluant and a highly alkaline sodium hydroxide solution to simulate the composition of Tank 241-AW-101 during evaporation. All of the alloys exhibited excellent corrosion resistance in the alkaline test solution. Corrosion rates were very low and localized corrosion was not observed. Results from the nitric acid tests showed that only 316L stainless steel did not meet our performance criteria. The 316L welded interface and crevice specimens had rates of 22.2 mpy and 21.8 mpy, respectively, which exceeds the maximum corrosion rate of 20 mpy. The other welded samples had about the same corrosion resistance as the plain samples. None of the welded samples showed preferential weld or heat-affected zone (HAZ) attack. Vapor corrosion was negligible for all alloys. All of the alloys except 316L exhibited either open-quotes satisfactoryclose quotes (2-20 mpy) or open-quotes excellentclose quotes (<2 mpy) corrosion resistance as defined by National Association of Corrosion Engineers. However, many of the alloys experienced intergranular corrosion in the nitric acid test solution, which could indicate a susceptibility to stress corrosion cracking (SCC) in this environment

  16. New technologies - new corrosion problems

    International Nuclear Information System (INIS)

    Heitz, E.

    1994-01-01

    Adequate resistance of materials to corrosion is equally important for classical and for new technologies. This article considers the economic consequences of corrosion damage and, in addition to the long-known GNP orientation, presents a new approach to the estimation of the costs of corrosion and corrosion protection via maintenance and especially corrosion-related maintenance. The significance of ''high-tech'', ''medium-tech'' and ''low-tech'' material and corrosion problems is assessed. Selected examples taken from new technologies in the areas of power engineering, environmental engineering, chemical engineering, and biotechnology demonstrate the great significance of the problems. It is concluded that corrosion research and corrosion prevention technology will never come to an end but will constantly face new problems. Two technologies are of particular interest since they focus attention on new methods of investigation: microelectronics and final disposal of radioactive wastes. The article closes by considering the importance of the transfer of experience and technology. Since the manufacturs and operators of machines and plant do not generally have access to the very latest knowledge, they should be kept informed through advisory services, experimental studies, databases, and further education. (orig.) [de

  17. Burner rig alkali salt corrosion of several high temperature alloys

    Science.gov (United States)

    Deadmore, D. L.; Lowell, C. E.

    1977-01-01

    The hot corrosion of five alloys was studied in cyclic tests in a Mach 0.3 burner rig into whose combustion chamber various aqueous salt solutions were injected. Three nickel-based alloys, a cobalt-base alloy, and an iron-base alloy were studied at temperatures of 700, 800, 900, and 1000 C with various salt concentrations and compositions. The relative resistance of the alloys to hot corrosion attack was found to vary with temperature and both concentration and composition of the injected salt solution. Results indicate that the corrosion of these alloys is a function of both the presence of salt condensed as a liquid on the surface and of the composition of the gas phases present.

  18. Corrosion behavior in high-temperature pressurized water of Zircaloy-4 joints brazed with Zr-Cu-based amorphous filler alloys

    Science.gov (United States)

    Lee, Jung Gu; Lee, Gyoung-Ja; Park, Jin-Ju; Lee, Min-Ku

    2017-05-01

    The compositional effects of ternary Zr-Cu-X (X: Al, Fe) amorphous filler alloys on galvanic corrosion susceptibility in high-temperature pressurized water were investigated for Zircaloy-4 brazed joints. Through an Al-induced microgalvanic reaction that deteriorated the overall nobility of the joint, application of the Zr-Cu-Al filler alloy caused galvanic coupling to develop readily between the Al-bearing joint and the Al-free base metal, finally leading to massive localized corrosion of the joint. Contrastingly, joints prepared with a Zr-Cu-Fe filler alloy showed excellent corrosion resistance comparable to that of the Zircaloy-4 base metal, since the Cu and Fe elements forming fine intermetallic particles with Zr did not influence the electrochemical stability of the resultant joints. The present results demonstrate that Fe is a more suitable alloying element than Al for brazing filler alloys subjected to high-temperature corrosive environments.

  19. Ash formation, deposition, corrosion, and erosion in conventional boilers

    Energy Technology Data Exchange (ETDEWEB)

    Benson, S.A.; Jones, M.L. [Univ. of North Dakota, Grand Forks, ND (United States)

    1995-12-01

    The inorganic components (ash-forming species) associated with coals significantly affect boiler design, efficiency of operation, and lifetimes of boiler parts. During combustion in conventional pulverized fuel boilers, the inorganic components are transformed into inorganic gases, liquids, and solids. This partitioning depends upon the association of the inorganic components in the coal and combustion conditions. The inorganic components are associated as mineral grains and as organically associated elements, and these associations of inorganic components in the fuel directly influence their fate upon combustion. Combustion conditions, such as temperature and atmosphere, influence the volatility and the interaction of inorganic components during combustion and gas cooling, which influences the state and size composition distribution of the particulate and condensed ash species. The intermediate species are transported with the bulk gas flow through the combustion systems, during which time the gases and entrained ash are cooled. Deposition, corrosion, and erosion occur when the ash intermediate species are transported to the heat-transfer surface, react with the surface, accumulate, sinter, and develop strength. Research over the past decade has significantly advanced understanding of ash formation, deposition, corrosion, and erosion mechanisms. Many of the advances in understanding and predicting ash-related issues can be attributed to advanced analytical methods to determine the inorganic composition of fuels and the resulting ash materials. These new analytical techniques have been the key to elucidation of the mechanisms of ash formation and deposition. This information has been used to develop algorithms and computer models to predict the effects of ash on combustion system performance.

  20. Acoustic emission analysis coupled with thermogravimetric experiments dedicated to high temperature corrosion studies on metallic alloys

    International Nuclear Information System (INIS)

    Serris, Eric; Al Haj, Omar; Peres, Veronique; Cournil, Michel; Kittel, Jean; Grosjean, Francois; Ropital, Francois

    2014-01-01

    High temperature corrosion of metallic alloys (like iron, nickel, zirconium alloys) can damage equipment of many industrial fields (refinery, petrochemical, nuclear..). Acoustic emission (AE) is an interesting method owing to its sensitivity and its non-destructive aspect to quantify the level of damage in use of these alloys under various environmental conditions. High temperature corrosive phenomena create stresses in the materials; the relaxation by cracks of these stresses can be recorded and analyzed using the AE system. The goal of our study is to establish an acoustic signals database which assigns the acoustic signals to the specific corrosion phenomena. For this purpose, thermogravimetric analysis (TGA) is coupled with acoustic emission (AE) devices. The oxidation of a zirconium alloy, zircaloy-4, is first studied using thermogravimetric experiment coupled to acoustic emission analysis at 900 C. An inward zirconium oxide scale, preliminary dense, then porous, grow during the isothermal isobaric step. The kinetic rate increases significantly after a kinetic transition (breakaway). This acceleration occurs with an increase of acoustic emission activity. Most of the acoustic emission bursts are recorded after the kinetic transition. Acoustic emission signals are also observed during the cooling of the sample. AE numerical treatments (using wavelet transform) completed by SEM microscopy characterizations allows us to distinguish the different populations of cracks. Metal dusting represents also a severe form of corrosive degradation of metal alloy. Iron metal dusting corrosion is studied by AE coupled with TGA at 650 C under C 4 H 10 + H 2 + He atmosphere. Acoustic emission signals are detected after a significant increase of the sample mass.

  1. Corrosion behaviour of container materials for geological disposal of high-level waste. Joint annual progress report 1983

    International Nuclear Information System (INIS)

    1985-01-01

    Within the framework of the Community R and D programme on management and storage of radioactive waste (shared-cost action), a research activity is aiming at the assessment of corrosion behaviour of potential container materials for geological disposal of vitrified high-level wastes. In this report, the results obtained during the year 1983 are described. Research performed at the Studiecentrum voor Kernenergie/Centre d'Etudes de l'Energie Nucleaire (SCK/CEN) at Mol (B), concerns the corrosion behaviour in clay environments. The behaviour in salt is tested by the Kernforschungszentrum (KfK) at Karlsruhe (D). Corrosion behaviour in granitic environments is being examined by the Commissariat a l'Energie Atomique (CEA) at Fontenay-aux-Roses (F) and the Atomic Energy Research Establishment (AERE) at Harwell (UK); the first is concentrating on corrosion-resistant materials and the latter on corrosion-allowance materials. Finally, the Centre National de la Recherche Scientifique (CNRS) at Vitry (F) is examining the formation and behaviour of passive layers on the metal alloys in the various environments

  2. Investigation on the corrosion behavior of physical vapor deposition coated high speed steel

    Directory of Open Access Journals (Sweden)

    R Ravi Raja Malarvannan

    2015-08-01

    Full Text Available This work emphasizes on the influence of the TiN and AlCrN coatings fabricated on high speed steel form tool using physical vapor deposition technique. The surface microstructure of the coatings was studied using scanning electron microscope. Hardness and corrosion studies were also performed using Vickers hardness test and salt spray testing, respectively. The salt spray test results suggested that the bilayer coated (TiN- bottom layer and AlCrN- top layer substrate has undergone less amount of corrosion, and this is attributed to the dense microstructure. In addition to the above, the influence of the above coatings on the machining performance of the high speed steel was also evaluated and compared with that of the uncoated material and the results suggested that the bilayered coating has undergone very low weight loss when compared with that of the uncoated substrate depicting enhanced wear resistance.

  3. The oxidation and corrosion of ODS alloys

    Science.gov (United States)

    Lowell, Carl E.; Barrett, Charles A.

    1990-01-01

    The oxidation and hot corrosion of high temperature oxide dispersion strengthened (ODS) alloys are reviewed. The environmental resistance of such alloys are classified by oxide growth rate, oxide volatility, oxide spalling, and hot corrosion limitations. Also discussed are environmentally resistant coatings for ODS materials. It is concluded that ODS NiCrAl and FeCrAl alloys are highly oxidation and corrosion resistant and can probably be used uncoated.

  4. Oxidation And Hot Corrosion Of ODS Alloy

    Science.gov (United States)

    Lowell, Carl E.; Barrett, Charles A.

    1993-01-01

    Report reviews oxidation and hot corrosion of oxide-dispersion-strengthened (ODS) alloys, intended for use at high temperatures. Classifies environmental resistances of such alloys by rates of growth of oxides, volatilities of oxides, spalling of oxides, and limitations imposed by hot corrosion. Also discusses environmentally resistant coatings for ODS materials. Concludes ODS NICrAl and FeCrAl alloys highly resistant to oxidation and corrosion and can be used uncoated.

  5. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  6. Radiation-induced corrosion of stellite-6

    International Nuclear Information System (INIS)

    Behazin, M.; Wren, J.C.

    2012-09-01

    Stellite-6 is a Co-based (58%) alloy that is used for components that require high wear-resistance, such as valve facings and ball bearings in nuclear reactors. In the reactor core, stable 59 Co can be neutron activated by absorption of a neutron to become the radioactive isotope, 60 Co. The 60 Co that is created constitutes a safety hazard for plant workers who have to perform maintenance on the reactor. One of the operational and safety issues in a nuclear reactor is the potential corrosion of Co-based alloys and the introduction of dissolved Co ions into the reactor core. While the corrosion of Stellite-6 has been studied its corrosion behaviour with ionizing radiation present has not been well established. Corrosion kinetics depend on both the aqueous redox conditions and the physical and chemical nature of the alloy surface. The high radiation fields present in a reactor core will cause water to decompose to a range of redox-active species (both highly oxidizing (e.g., ·OH, H 2 O 2 ) and highly reducing (e.g., ·eaq - , ·O 2 - )). These species can significantly influence corrosion kinetics. The effect of γ-radiation on the corrosion of Stellite-6 at pH 10.6 was investigated at temperatures ≤ 150 deg. C. Since the corrosion rate depends strongly on the type of oxide that is present on the material surface, the focus of this corrosion study was to establish the mechanism by which radiolysis affects the nature of the oxide that is present on Stellite-6. The results show that γ-radiation (at a dose rate of 5.5 kGy.h -1 ) increases the corrosion potential on Stellite-6 from -0.7 VSCE to 0.12 VSCE . The corrosion potential without irradiation present is in a potential range where oxidation is limited to the formation of a Co (OH) 2 and CoCr 2 O 4 outer oxide layer on a pre-existing Cr 2 O 3 film. The corrosion potential with irradiation is in a potential range where further oxidation of Co (OH) 2 to CoOOH also occurs. However, since CoOOH is less soluble than

  7. Natural compounds as corrosion inhibitors for highly cycled systems

    Energy Technology Data Exchange (ETDEWEB)

    Quraishi, M.A.; Farooqi, I.H.; Saini, P.A. [Corrosion Research Lab., Aligarh (India)

    1999-11-01

    Strict environmental legislations have led to the development of green inhibitors in recent years. In continuation of the authors` research work on development of green inhibitors, they have investigated the aqueous extracts of three plants namely: Azadirachta indica, Punica Granatum and Momordica charantia as corrosion inhibitors for mild steel in 3% NaCl using weight loss and electrochemical methods. All the investigated compounds exhibited excellent corrosion inhibition properties comparable to that of HEDP. Azadirachta showed better scale inhibition effect than HEDP.

  8. Prediction of reinforcement corrosion using corrosion induced cracks width in corroded reinforced concrete beams

    International Nuclear Information System (INIS)

    Khan, Inamullah; François, Raoul; Castel, Arnaud

    2014-01-01

    This paper studies the evolution of reinforcement corrosion in comparison to corrosion crack width in a highly corroded reinforced concrete beam. Cracking and corrosion maps of the beam were drawn and steel reinforcement was recovered from the beam to observe the corrosion pattern and to measure the loss of mass of steel reinforcement. Maximum steel cross-section loss of the main reinforcement and average steel cross-section loss between stirrups were plotted against the crack width. The experimental results were compared with existing models proposed by Rodriguez et al., Vidal et al. and Zhang et al. Time prediction models for a given opening threshold are also compared to experimental results. Steel cross-section loss for stirrups was also measured and was plotted against the crack width. It was observed that steel cross-section loss in the stirrups had no relationship with the crack width of longitudinal corrosion cracks. -- Highlights: •Relationship between crack and corrosion of reinforcement was investigated. •Corrosion results of natural process and then corresponds to in-situ conditions. •Comparison with time predicting model is provided. •Prediction of load-bearing capacity from crack pattern was studied

  9. The corrosion and corrosion mechanical properties evaluation for the LBB concept in VVERs

    Energy Technology Data Exchange (ETDEWEB)

    Ruscak, M.; Chvatal, P.; Karnik, D.

    1997-04-01

    One of the conditions required for Leak Before Break application is the verification that the influence of corrosion environment on the material of the component can be neglected. Both the general corrosion and/or the initiation and, growth of corrosion-mechanical cracks must not cause the degradation. The primary piping in the VVER nuclear power plant is made from austenitic steels (VVER 440) and low alloy steels protected with the austenitic cladding (VVER 1000). Inspection of the base metal and heterogeneous weldments from the VVER 440 showed that the crack growth rates are below 10 m/s if a low oxygen level is kept in the primary environment. No intergranular cracking was observed in low and high oxygen water after any type of testing, with constant or periodic loading. In the framework of the LBB assessment of the VVER 1000, the corrosion and corrosion mechanical properties were also evaluated. The corrosion and corrosion mechanical testing was oriented predominantly to three types of tests: stress corrosion cracking tests corrosion fatigue tests evaluation of the resistance against corrosion damage. In this paper, the methods used for these tests are described and the materials are compared from the point of view of response on static and periodic mechanical stress on the low alloyed steel 10GN2WA and weld metal exposed in the primary circuit environment. The slow strain rate tests and static loading of both C-rings and CT specimens were performed in order to assess the stress corrosion cracking characteristics. Cyclic loading of CT specimens was done to evaluate the kinetics of the crack growth under periodical loading. Results are shown to illustrate the approaches used. The data obtained were evaluated also from the point of view of comparison of the influence of different structure on the stress corrosion cracking appearance. The results obtained for the base metal and weld metal of the piping are presented here.

  10. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings Evaluation of Corrosion Resistance FY05 HPCRM Annual Report No. Rev. 1DOE-DARPA Co-Sponsored Advanced Materials Program

    International Nuclear Information System (INIS)

    Farmer, J C; Haslam, J J; Day, S D

    2007-01-01

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

  11. Strongly interacting Fermi gases

    Directory of Open Access Journals (Sweden)

    Bakr W.

    2013-08-01

    Full Text Available Strongly interacting gases of ultracold fermions have become an amazingly rich test-bed for many-body theories of fermionic matter. Here we present our recent experiments on these systems. Firstly, we discuss high-precision measurements on the thermodynamics of a strongly interacting Fermi gas across the superfluid transition. The onset of superfluidity is directly observed in the compressibility, the chemical potential, the entropy, and the heat capacity. Our measurements provide benchmarks for current many-body theories on strongly interacting fermions. Secondly, we have studied the evolution of fermion pairing from three to two dimensions in these gases, relating to the physics of layered superconductors. In the presence of p-wave interactions, Fermi gases are predicted to display toplogical superfluidity carrying Majorana edge states. Two possible avenues in this direction are discussed, our creation and direct observation of spin-orbit coupling in Fermi gases and the creation of fermionic molecules of 23Na 40K that will feature strong dipolar interactions in their absolute ground state.

  12. Online, real-time corrosion monitoring in district heating systems

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Thorarinsdottir, R.I.

    2005-01-01

    The corrosion control in district heating systems is today performed primarily with control of the water quality. The corrosion rate is kept low by assuring low dissolved oxygen concentration, high pH and low conductivity. Corrosion failures can occur, e.g. as a result of unknown oxygen ingress, ......, precipitation of deposits or crevices. The authors describe methods used for on-line monitoring of corrosion, cover the complications and the main results of a Nordic project.......The corrosion control in district heating systems is today performed primarily with control of the water quality. The corrosion rate is kept low by assuring low dissolved oxygen concentration, high pH and low conductivity. Corrosion failures can occur, e.g. as a result of unknown oxygen ingress...

  13. Corrosion resistance of Fe-Al alloy-coated steel under bending stress in high temperature lead-bismuth eutectic

    International Nuclear Information System (INIS)

    Yamaki, Eriko; Takahashi, Minoru

    2009-01-01

    Formation of thin Fe-Al alloy layers on the surface of cladding and structural materials is effective to protect a base material from corrosion in high temperature LBE. However, it is concerned that these protective layers may be damaged under various stress conditions. This study on Fe-Al alloy coatings deposited by unbalanced magnetron sputtering (UBMS) is focused to evaluate corrosion resistance and integrity of the Fe-Al coating layers with thickness of 0.5 mm under bending stress in high temperature LBE. High chromium steel specimens (HCM12A, Recloy10) with Fe-Al alloy coating were exposed to LBE pool with low oxygen concentration (up to 5.2x10 -8 wt%) at 550 and 650degC under 45kg-loading for 240 and 500 h. No LBE corrosion was observed in the base metal and coating layer after the tests at 550degC for 550 h. The coating layers could be barrier for corrosion resistance from LBE at 550degC, although the coating scales are cracked by the load. At 650degC, because the base metal was contoccured directly with LBE through cracks across the coating layer. Penetration of LBE to base metal and dissolution of beset metal into LBE occurred. Fe-Al coating layer was not corroded by LBE. (author)

  14. The development of an adsorbent for corrosion products in high-temperature water

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yong Ik; Sung, Ki Woung; Kim, Kwang Rag; Kim, Yu Hwan; Koo, Jae Hyoo [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1996-08-01

    In order to use as adsorbent for removal of the soluble corrosion products, mainly Co{sup 60} under PWR reactor coolant conditions (300 deg C, 160 kg/cm{sup 2}), stable ZrO{sub 2} adsorbent was prepared using sol-gel process from zirconyl nitrate, AlO adsorbent was prepared by hydrolysis of aluminum isopropoxide, and titanium tetraisopropoxide, respectively. The prepared adsorbents were calcined at various temperature and analyzed by physical properties and the Co{sup 2+} adsorption capacity. And it was shown that the Co{sup 2+} adsorption capacity of the TiO{sub 2}-Al{sub 2}O{sub 3} adsorbents were found to have larger than that of ZrO{sub 2} and Al{sub 2}O{sub 3} adsorbents in high-temperature water. ZrO{sub 2}, Al{sub 2}O{sub 3} and TiO{sub 2}-Al{sub 2}O{sub 3} adsorbents were found to be suitable high-temperature adsorbents for the removal of dissolved corrosion products, mainly Co in PWR reactor coolant conditions. 15 tabs., 51 figs., 55 refs. (Author).

  15. Effect of Carbide Dissolution on Chlorine Induced High Temperature Corrosion of HVOF and HVAF Sprayed Cr3C2-NiCrMoNb Coatings

    Science.gov (United States)

    Fantozzi, D.; Matikainen, V.; Uusitalo, M.; Koivuluoto, H.; Vuoristo, P.

    2018-01-01

    Highly corrosion- and wear-resistant thermally sprayed chromium carbide (Cr3C2)-based cermet coatings are nowadays a potential highly durable solution to allow traditional fluidized bed combustors (FBC) to be operated with ecological waste and biomass fuels. However, the heat input of thermal spray causes carbide dissolution in the metal binder. This results in the formation of carbon saturated metastable phases, which can affect the behavior of the materials during exposure. This study analyses the effect of carbide dissolution in the metal matrix of Cr3C2-50NiCrMoNb coatings and its effect on chlorine-induced high-temperature corrosion. Four coatings were thermally sprayed with HVAF and HVOF techniques in order to obtain microstructures with increasing amount of carbide dissolution in the metal matrix. The coatings were heat-treated in an inert argon atmosphere to induce secondary carbide precipitation. As-sprayed and heat-treated self-standing coatings were covered with KCl, and their corrosion resistance was investigated with thermogravimetric analysis (TGA) and ordinary high-temperature corrosion test at 550 °C for 4 and 72 h, respectively. High carbon dissolution in the metal matrix appeared to be detrimental against chlorine-induced high-temperature corrosion. The microstructural changes induced by the heat treatment hindered the corrosion onset in the coatings.

  16. A STUDY OF CORROSION AND STRESS CORROSION CRACKING OF CARBON STEEL NUCLEAR WASTE STORAGE TANKS

    International Nuclear Information System (INIS)

    BOOMER, K.D.

    2007-01-01

    The Hanford reservation Tank Farms in Washington State has 177 underground storage tanks that contain approximately 50 million gallons of liquid legacy radioactive waste from cold war plutonium production. These tanks will continue to store waste until it is treated and disposed. These nuclear wastes were converted to highly alkaline pH wastes to protect the carbon steel storage tanks from corrosion. However, the carbon steel is still susceptible to localized corrosion and stress corrosion cracking. The waste chemistry varies from tank to tank, and contains various combinations of hydroxide, nitrate, nitrite, chloride, carbonate, aluminate and other species. The effect of each of these species and any synergistic effects on localized corrosion and stress corrosion cracking of carbon steel have been investigated with electrochemical polarization, slow strain rate, and crack growth rate testing. The effect of solution chemistry, pH, temperature and applied potential are all considered and their role in the corrosion behavior will be discussed

  17. Elevated-Temperature Corrosion of CoCrCuFeNiAl0.5Bx High-Entropy Alloys in Simulated Syngas Containing H2S

    Energy Technology Data Exchange (ETDEWEB)

    Dogan, Omer N; Nielsen, Benjamin C; Hawk, Jeffrey A

    2013-08-01

    High-entropy alloys are formed by synthesizing five or more principal elements in equimolar or near equimolar concentrations. Microstructure of the CoCrCuFeNiAl{sub 0.5}B{sub x} (x = 0, 0.2, 0.6, 1) high-entropy alloys under investigation is composed of a mixture of disordered bcc and fcc phases and borides. These alloys were tested gravimetrically for their corrosion resistance in simulated syngas containing 0, 0.01, 0.1, and 1 % H{sub 2}S at 500 °C. The exposed coupons were characterized using XRD and SEM. No significant corrosion was detected at 500 °C in syngas containing 0 and 0.01 % H{sub 2}S while significant corrosion was observed in syngas containing 0.1 and 1 % H{sub 2}S. Cu{sub 1.96}S was the primary sulfide in the external corrosion scale on the low-boron high-entropy alloys, whereas FeCo{sub 4}Ni{sub 4}S{sub 8} on the high-boron high-entropy alloys. Multi-phase Cu-rich regions in the low-B high-entropy alloys were vulnerable to corrosive attack.

  18. Predicting Effects of Corrosion Erosion of High Strength Steel Pipelines Elbow on CO2-Acetic Acid (HAc) Solution

    International Nuclear Information System (INIS)

    Asmara, Y. P.; Ismail, M. F.; Chui, L. Giok; Halimi, Jamiludin

    2016-01-01

    Simultaneously effect of erosion combined with corrosion becomes the most concern in oil and gas industries. It is due to the fast deterioration of metal as effects of solid particles mixed with corrosive environment. There are many corrosion software to investigate possible degradation mechanisms developed by researchers. They are using many combination factors of chemical reactions and physical process. However effects of CO 2 and acid on pipelines orientations are still remain uncovered in their simulation. This research will investigate combination effects of CO 2 and HAc on corrosion and erosion artificial environmental containing sands particles in 45°, 90° and 180° elbow pipelines. The research used theoretical calculations combined with experiments for verification. The main concerns are to investigate the maximum erosion corrosion rate and maximum shear stress at the surface. Methodology used to calculate corrosion rate are Linear Polarization Resistance (LPR) and weight loss. The results showed that at 45°, erosion rate is the more significant effects in contributing degradation of the metal. The effects of CO 2 and HAc gave significant effects when flow rate of the solution are high which reflect synergism effects of solid particles and those chemical compositions. (paper)

  19. Corrosion on air preheaters and economisers; Korrosion hos luftfoervaermare och ekonomisrar

    Energy Technology Data Exchange (ETDEWEB)

    Nordling, Magnus

    2012-05-15

    Combustion plants in Sweden are exposed to considerable stress regarding low temperature corrosion, and failures due to low temperature corrosion occur regularly. Particularly common is corrosion problems connected to air preheaters and economisers. The number of combustion plants having air preheaters and economisers is however large, and the result of a collection of experiences regarding corrosion on air preheaters and economisers therefore has the potential to give a broad knowledge base. The summary of collection of experiences that has been done here, complemented with a literature survey, is expected to give plant owners and plant constructors a valuable tool to prevent corrosion on the flue gas side of air preheaters and economisers. The choice of plants for the inquiry was made using a list from the Swedish Naturvaardsverket (Environmental Protection Agency) indicating the emissions of NO{sub x}gases from Swedish combustion plants. From that list mainly the plants with the largest emissions were chosen, resulting in a number of 30 plants. Depending on that most of the plants have several boilers, and that the connected tubes often have several economisers and air preheaters, the number of economisers and air preheaters in this experience collection is at least 85. The study was however not limited to economisers and air preheaters, but also experiences connected to corrosion of other units were collected when mentioned, and the most interesting information here is also included in the report. Also a number of the plants were visited to improve the basis of the report, e.g. by photographing the most interesting parts. As the insight of the extension of the problem increased, renewed interview rounds were made, and the last one was made in August 2011.

  20. Corrosion Behavior of Metal Active Gas Welded Joints of a High-Strength Steel for Automotive Application

    Science.gov (United States)

    Garcia, Mainã Portella; Mantovani, Gerson Luiz; Vasant Kumar, R.; Antunes, Renato Altobelli

    2017-10-01

    In this work, the corrosion behavior of metal active gas-welded joints of a high-strength steel with tensile yield strength of 900 MPa was investigated. The welded joints were obtained using two different heat inputs. The corrosion behavior has been studied in a 3.5 wt.% NaCl aqueous solution using electrochemical impedance spectroscopy and potentiodynamic polarization tests. Optical microscopy images, scanning electron microscopy and transmission electron microscopy with energy-dispersive x-ray revealed different microstructural features in the heat-affected zone (HAZ) and the weld metal (WM). Before and after the corrosion process, the sample was evaluated by confocal laser scanning microscopy to measure the depth difference between HAZ and WM. The results showed that the heat input did not play an important role on corrosion behavior of HSLA steel. The anodic and cathodic areas of the welded joints could be associated with depth differences. The HAZ was found to be the anodic area, while the WM was cathodic with respect to the HAZ. The corrosion behavior was related to the amount and orientation nature of carbides in the HAZ. The microstructure of the HAZ consisted of martensite and bainite, whereas acicular ferrite was observed in the weld metal.

  1. Influence of metallurgical and electrochemical factors on cracking of steels at nuclear power plants under high temperature

    International Nuclear Information System (INIS)

    Pokhmurskii, V.I.; Gnyp, I.P.

    1994-01-01

    The influence of metallurgical heterogeneities in steels and electrochemical factors on corrosion cracking under high temperature water environment is studied, with special emphasis on the influence of manganese sulfide inclusions and other non-metallic ones on the crack growth rate. Results show that the electro-chemical conditions for an hydrogen concentration increase in a pre-failure zone exist at a crack tip under cyclic loading; hydrogen penetrating into metals at high temperature reduces manganese sulfides, ferric carbides, and cause high pressure of gases in micro-discontinuities, thus leading to cyclic corrosion cracking; anodic (relatively to a metal matrix) inclusions are rather the cause of steel cracking resistance decrease than cathodic ones. 16 refs., 4 figs

  2. Pitting corrosion and crevice corrosion of an advanced chromium-based stainless steel

    International Nuclear Information System (INIS)

    Kohler, M.

    1999-01-01

    Alloy 33 is a (wt. %) 33 Cr-32Fe-31Ni-1.6Mo-0.6CU-0.4N austenitic stainless steel combining high yield strength of min. 380 N/mm 2 (55 KSI) with high resistance to local corrosion and superior resistance to stress corrosion cracking. Ranking the material according to its PRE (pitting resistance equivalent) value, the new alloy fits in between the advanced 6% Mo superaustenitics and the nickel-base Alloy 625 but due to the balanced chemical composition the alloy shows a lot less sensitivity to segregation in the base material as well as in welded structures. It is recommended to weld the material with matching filler. The critical pitting temperature of such joints in the 10% FeCl 3 · 6H 2 O solution is reduced by only 10 C in comparison to the base material. Corrosion tests in artificial seawater (20 g/l Cl - ) with additions of chloride up to 37 g/l as well as in a NaCl-CaCl 2 , solution with 62 g/l Cl - --revealed that the critical pitting temperature does not differentiate from the 6% Mo austenitic steel Alloy 926. With respect to crevice corrosion the depassivation pH value has been determined in 1 M NaCl solution according to Crolet and again there was no difference between Alloy 33 and Alloy 926. SCC tests performed on Alloy 33 in the solution annealed condition as well as after heavy cold work up to R PO,2 ∼ 1,100--1,200 N/mm 2 (160--174 KSI) indicate the high resistance to stress corrosion cracking in hot sodium chloride solutions

  3. Six Sigma Evaluation of the High Level Waste Tank Farm Corrosion Control Program at the Savannah River Site

    International Nuclear Information System (INIS)

    Hill, P. J.

    2003-01-01

    Six Sigma is a disciplined approach to process improvement based on customer requirements and data. The goal is to develop or improve processes with defects that are measured at only a few parts per million. The process includes five phases: Identify, Measure, Analyze, Improve, and Control. This report describes the application of the Six Sigma process to improving the High Level Waste (HLW) Tank Farm Corrosion Control Program. The report documents the work performed and the tools utilized while applying the Six Sigma process from September 28, 2001 to April 1, 2002. During Fiscal Year 2001, the High Level Waste Division spent $5.9 million to analyze samples from the F and H Tank Farms. The largest portion of these analytical costs was $2.45 million that was spent to analyze samples taken to support the Corrosion Control Program. The objective of the Process Improvement Project (PIP) team was to reduce the number of analytical tasks required to support the Corrosion Control Program by 50 percent. Based on the data collected, the corrosion control decision process flowchart, and the use of the X-Y Matrix tool, the team determined that analyses in excess of the requirements of the corrosion control program were being performed. Only two of the seven analytical tasks currently performed are required for the 40 waste tanks governed by the Corrosion Control Program. Two additional analytical tasks are required for a small subset of the waste tanks resulting in an average of 2.7 tasks per sample compared to the current 7 tasks per sample. Forty HLW tanks are sampled periodically as part of the Corrosion Control Program. For each of these tanks, an analysis was performed to evaluate the stability of the chemistry in the tank and then to determine the statistical capability of the tank to meet minimum corrosion inhibitor limits. The analyses proved that most of the tanks were being sampled too frequently. Based on the results of these analyses and th e use of additional

  4. Corrosion in airframes

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

  5. Investigation of high temperature corrosion behavior on 304L austenite stainless steel in corrosive environments

    Energy Technology Data Exchange (ETDEWEB)

    Sahri, M. I.; Othman, N. K.; Samsu, Z.; Daud, A. R. [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 UKM Bangi Selangor (Malaysia)

    2014-09-03

    In this work, 304L stainless steel samples were exposed at 700 °C for 10hrs in different corrosive environments; dry oxygen, molten salt, and molten salt + dry oxygen. The corrosion behavior of samples was analyzed using weight change measurement technique, optical microscope (OM) and Scanning Electron Microscope (SEM) equipped with Energy Dispersive X-ray (EDX). The existence phases of corroded sample were determined using X-ray Diffraction (XRD). The lowest corrosion rate was recorded in dry oxygen while the highest was in molten salt + dry oxygen environments with the value of 0.0062 mg/cm{sup 2} and −13.5225 mg/cm{sup 2} respectively. The surface morphology of sample in presence of salt mixture showed scale spallation. Oxide scales of Fe{sub 3}O{sub 4}, Fe{sub 2}O{sub 3} were the main phases developed and detected by XRD technique. Cr{sub 2}O{sub 3} was not developed in every sample as protective layers but chromate-rich oxide was developed. The cross-section analysis found the oxide scales were in porous, thick and non-adherent that would not an effective barrier to prevent from further degradation of alloy. EDX analysis also showed the Cr-element was low compared to Fe-element at the oxide scale region.

  6. Corrosion engineering

    Energy Technology Data Exchange (ETDEWEB)

    Fontana, M.G.

    1986-01-01

    This book emphasizes the engineering approach to handling corrosion. It presents corrosion data by corrosives or environments rather than by materials. It discusses the corrosion engineering of noble metals, ''exotic'' metals, non-metallics, coatings, mechanical properties, and corrosion testing, as well as modern concepts. New sections have been added on fracture mechanics, laser alloying, nuclear waste isolation, solar energy, geothermal energy, and the Statue of Liberty. Special isocorrosion charts, developed by the author, are introduced as a quick way to look at candidates for a particular corrosive.

  7. Corrosion of steel structures in sea-bed sediment

    Indian Academy of Sciences (India)

    Unknown

    corrosion mechanism, measurement of metal corrosion rate, corrosion ... cables, steel rigs, pipelines and other marine facilities, is ..... make high strength steel material to crack with stress ... of SBS has yet been very limited, and selection of.

  8. High-temperature corrosion of metals in the salt and metallic melts containing rare earths

    Science.gov (United States)

    Karpov, V. V.; Abramov, A. V.; Zhilyakov, A. Yu.; Belikov, S. V.; Volkovich, V. A.; Polovov, I. B.; Rebrin, O. I.

    2016-09-01

    A complex of independent methods was employed to study the corrosion resistance of molybdenum, zirconium, tantalum and tungsten in chloride, chloride-fluoride and fluoride-oxide melts based on LiCl, CaCl2, NaCl- KCl, LiF, and containing rare earths. Tests were conducted for 30 h at 750-1050 °C. The metals showed excellent corrosion resistance in fused chlorides (the corrosion rates were below 0.0005 g/(m2 h). Despite the presence of chemically active fluoride ions in the chloride-fluoride melts, the metals studied also showed very low corrosion rates, except molybdenum, for which the rate of corrosion was 0,8 g/(m2 h). The corrosion resistance of tantalum was considerably reduced in the fluoride-oxide melts; the corrosion rate was over 1 g/(m2 h) corresponding to the 8-th grade of stability and placing tantalum to the group of "low stability" materials.

  9. Corrosion resistance of high performance stainless steels in cooling water and other refinery environments

    International Nuclear Information System (INIS)

    Kovach, C.W.; Redmerski, L.S.

    1984-01-01

    The recent successful introduction of high performance stainless steels as tubing for seawater cooled electric utility condensers suggests that these alloys can also provide useful service in refinery heat exchanger applications. Since many of these applications involve higher temperature exposure than steam condensers, a study was conducted to evaluate crevice corrsion resistance over a range of cooling water temperature and chloride concentrations, and also to evaluate general corrosion resistance in some strong chemical and refinery environments. These stainless steels display excellent crevice corrosion resistance as well as good resistance to a variety of chemical environments that may be encountered in refinery, petrochemical and chemical plant service

  10. Archaeological analogs and corrosion

    International Nuclear Information System (INIS)

    David, D.

    2008-01-01

    In the framework of the high level and long life radioactive wastes disposal deep underground, the ANDRA built a research program on the material corrosion. In particular they aim to design containers for a very long time storage. Laboratory experiments are in progress and can be completed by the analysis of metallic archaeological objects and their corrosion after hundred years. (A.L.B.)

  11. High temperature corrosion in the service environments of a nuclear process heat plant

    International Nuclear Information System (INIS)

    Quadakkers, W.J.

    1987-01-01

    In a nuclear process heat plant the heat-exchanging components fabricated from nickel- and Fe-Ni-based alloys are subjected to corrosive service environments at temperatures up to 950 0 C for service lives of up to 140 000 h. In this paper the corrosion behaviour of the high temperature alloys in the different service environments will be described. It is shown that the degree of protection provided by Cr 2 O 3 -based surface oxide scales against carburization and decarburization of the alloys is primarily determined not by the oxidation potential of the atmospheres but by a dynamic process involving, on the one hand, the oxidizing gas species and the metal and, on the other hand, the carbon in the alloy and the oxide scale. (orig.)

  12. High temperature corrosion investigations at AW2-bio. Final report; Biomass boiler

    Energy Technology Data Exchange (ETDEWEB)

    Borg, U.

    2011-01-15

    The measured corrosion rates in the test superheaters and ordinary superheaters of Avedoere 2 biomass boiler reveal that the corrosion rate increases with metal temperature and is significantly accelerated above steam temperatures of 540 deg. C. For the boiler with a live steam temperature of 540 deg. C, the measured corrosion rates in superheater 2 and 3 were up to 1mm pr. 10000 hours. It was observed that the flue gas temperature and heat flux had a significant effect on the corrosion rates through the surface metal temperature. Thus, the highest corrosion rates in the ordinary superheaters were not found at the position of the highest steam temperature in the outlet of superheater 3, but at the outlet of superheater 2. A steam temperature of approximately 580 deg. C at the outlet of one of the test superheater loops caused a tube fracture after a few months. A HVOF coating was applied to a section of superheater 2 and at a higher temperature in the test superheater loop. Analyses of the tube section after exposure showed that parts of the coating were not present and corrosion of the underlying TP347H FG was apparent. This indicates that the coating had spalled during operation. Furthermore, chlorine diffusion through the coating was observed causing attack at the coating-alloy interface. The project work has shown that it is not possible to increase the live steam temperature of the biomass fired boiler to more than 540 deg. C without a significant increase in superheater corrosion rates for the applied tube materials and coatings. (Author)

  13. Erosion–corrosion and corrosion properties of DLC coated low temperature Erosion–corrosion and corrosion properties of DLC coated low temperature

    DEFF Research Database (Denmark)

    Jellesen, Morten Stendahl; Christiansen, Thomas; Hilbert, Lisbeth Rischel

    2009-01-01

    of AISI 316 as substrate for DLC coatings are investigated. Corrosion and erosion–corrosion measurements were carried out on low temperature nitrided stainless steel AISI 316 and on low temperature nitrided stainless steel AISI 316 with a top layer of DLC. The combination of DLC and low temperature...... nitriding dramatically reduces the amount of erosion–corrosion of stainless steel under impingement of particles in a corrosive medium....

  14. Research on corrosion mechanism of suspension insulator steel foot of direct current system and measures for corrosion inhibition

    Science.gov (United States)

    Chen, He; Yang, Yueguang; Su, Guolei; Wang, Xiaoqing; Zhang, Hourong; Sun, Xiaoyu; Fan, Youping

    2017-09-01

    There are increasingly serious electrocorrosion phenomena on insulator hardware caused by direct current transmission due to the wide-range popularization of extra high voltage direct current transmission engineering in our country. Steel foot corrosion is the main corrosion for insulators on positive polarity side of transmission lines. On one hand, the corrosion leads to the tapering off of steel foot diameter, having a direct influence on mechanical property of insulators; on the other hand, in condition of corrosion on steel foot wrapped in porcelain ware, the volume of the corrosion product is at least 50% more than that of the original steel foot, leading to bursting of porcelain ware, threatening safe operation of transmission lines. Therefore, it is necessary to conduct research on the phenomenon and propose feasible measures for corrosion inhibition. Starting with the corrosion mechanism, this article proposes two measures for corrosion inhibition, and verifies the inhibition effect in laboratory conditions, providing reference for application in engineering.

  15. High Temperature Corrosion of Superheater Materials for Power Production through Biomass

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Maahn, Ernst emanuel; Nielsen, Karsten agersted

    The aim of the present study has been to establish a fundamental knowledge of the corrosion mechanisms acting on materials for use in biomass fired power plants. The knowledge is created based on laboratory exposures on selected materials in well-defined corrosive gas environments. An experimental...... facility has been established wherein the planned exposures are completed. Specimens were exposed in combined synthetic flue gas at temperatures up to 900C. The specimens could be cooled to 300C below the gas temperature. Gas flow and gas mixture can be varied according to the conditions found in a power......) on the corrosion progress has been investigated.In addition the corrosion behaviour of the same materials was investigated after having been exposed under a cover of ash in air in a furnace at temperatures of 525C, 600C and 700C. The ashes utilised are from a straw-fired power plant and a synthetic ash composed...

  16. Testing and prediction of erosion-corrosion for corrosion resistant alloys used in the oil and gas production industry

    Science.gov (United States)

    Rincon, Hernan E.

    The corrosion behavior of CRAs has been thoroughly investigated and documented in the public literature by many researchers; however, little work has been done to investigate erosion-corrosion of such alloys. When sand particles are entrained in the flow, the degradation mechanism is different from that observed for sand-free corrosive environment. There is a need in the oil and gas industry to define safe service limits for utilization of such materials. The effects of flow conditions, sand rate, pH and temperature on the erosion-corrosion of CRAs were widely studied. An extensive experimental work was conducted using scratch tests and flow loop tests using several experimental techniques. At high erosivity conditions, a synergistic effect between erosion and corrosion was observed. Under the high sand rate conditions tested, erosivity is severe enough to damage the passive layer protecting the CRA thereby enhancing the corrosion rate. In most cases there is likely a competition between the rates of protective film removal due to mechanical erosion and protective film healing. Synergism occurs for each of the three alloys examined (13Cr and Super13Cr and 22Cr); however, the degree of synergism is quite different for the three alloys and may not be significant for 22Cr for field conditions where erosivities are typically much lower that those occurring in the small bore loop used in this research. Predictions of the corrosion component of erosion-corrosion based on scratch test data compared reasonably well to test results from flow loops for the three CRAs at high erosivity conditions. Second order behavior appears to be an appropriate and useful model for representing the repassivation process of CRAs. A framework for a procedure to predict penetration rates for erosion-corrosion conditions was developed based on the second order model behavior observed for the re-healing process of the passive film of CRAs and on computational fluid dynamics (CFD) simulations

  17. Crevice corrosion resistance of high alloyed materials in 3.5 % NaCl solution

    International Nuclear Information System (INIS)

    Alar, Vesna; Stojanovic, Ivan; Simunovic, Vinko

    2014-01-01

    The effects of applied torque on the corrosion behaviour of W.-Nr. 1.4404 and 1.4462 stainless steels and W.-Nr. 2.4605 and 2.4858 nickel alloys with crevices were investigated using the cyclic potentiodynamic polarization method. Crevice corrosion (material-to-polytetrafluoroethylene) was tested in 3.5 % NaCl solution at 22 C. The corroded surface was examined using scanning electron microscopy. The results indicate similar trends in susceptibility to crevice corrosion with increasing torque. Among the four specimens, the W.-Nr. 1.4404 is the most susceptible to crevice corrosion. (orig.)

  18. Electrochemical corrosion testing of metal waste forms

    International Nuclear Information System (INIS)

    Abraham, D. P.; Peterson, J. J.; Katyal, H. K.; Keiser, D. D.; Hilton, B. A.

    1999-01-01

    Electrochemical corrosion tests have been conducted on simulated stainless steel-zirconium (SS-Zr) metal waste form (MWF) samples. The uniform aqueous corrosion behavior of the samples in various test solutions was measured by the polarization resistance technique. The data show that the MWF corrosion rates are very low in groundwaters representative of the proposed Yucca Mountain repository. Galvanic corrosion measurements were also conducted on MWF samples that were coupled to an alloy that has been proposed for the inner lining of the high-level nuclear waste container. The experiments show that the steady-state galvanic corrosion currents are small. Galvanic corrosion will, hence, not be an important mechanism of radionuclide release from the MWF alloys

  19. Corrosion process studies in a nuclear waste container

    International Nuclear Information System (INIS)

    Guasp, Ruben A.; Lanzani, Liliana A.; Coronel, Pascual; Bruzzoni, Pablo; Semino, Carlos J.

    1999-01-01

    Latest results on corrosion behavior studies on high activity nuclear waste container are reported. Corrosion evaluation on lead base alloys and modeling to predict carbon steel external container cover generalized corrosion, are the main issues of these studies. (author)

  20. High strength corrosion-resistant zirconium aluminum alloys

    International Nuclear Information System (INIS)

    Schulson, E.M.; Cameron, D.J.

    1976-01-01

    A zirconium-aluminum alloy is described possessing superior corrosion resistance and mechanical properties. This alloy, preferably 7.5-9.5 wt% aluminum, is cast, worked in the Zr(Al)-Zr 2 Al region, and annealed to a substantially continuous matrix of Zr 3 Al. (E.C.B.)

  1. Structural Characterization of Highly Corrosion-resistant Steel

    Czech Academy of Sciences Publication Activity Database

    Lančok, Adriana; Kmječ, T.; Štefánik, M.; Sklenka, L.; Miglierini, M.

    2015-01-01

    Roč. 88, č. 4 (2015), s. 355-361 ISSN 0011-1643 R&D Projects: GA ČR(CZ) GA14-12449S Institutional support: RVO:61388980 Keywords : Mossbauer spectroscopy * corrosion-resistant steel * LC200 * CEMS Subject RIV: CA - Inorganic Chemistry Impact factor: 0.732, year: 2015

  2. Plant for removing radioactive rare gases

    International Nuclear Information System (INIS)

    An, Buzai; Kanazawa, Toshio

    1977-01-01

    The outline of the pilot plant to remove and recover radioactive rare gases generated from nuclear power plants, reprocessing installations for nuclear fuel, nuclear research installations, etc. is described below. Among the studies of various processes such as liquefaction and distillation, absorption into solvents, active carbon adsorption, diaphragm method, etc., the liquefaction and distillation process by rectification at low temperature has been positively developed. It is in the stage of practical application for removing rare gases in waste gases from reprocessing and nuclear power plants. This is the process with high safety and excellent rare gas removing capability. Further research and development have been also made for selective adsorption and desorption method at low temperature which is very efficient as there is no release of long life nuclides such as Krypton-85. Rare gases recovered by the above mentioned removal systems must be stored safely for a long time as their half lives are long and specific radioactivities are high. The study has been made continuously on the storage methods including adsorption in cylinders and remotely automatically sealing storing system. (Kobatake, H.)

  3. Studies on microstructure, mechanical and corrosion properties of high nitrogen stainless steel shielded metal arc welds

    Science.gov (United States)

    Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

    2018-03-01

    The present work is aimed at studying the microstructure, mechanical and corrosion properties of high nitrogen stainless steel shielded metal arc (SMA) welds made with Cromang-N electrode. Basis for selecting this electrode is to increase the solubility of nitrogen in weld metal due to high chromium and manganese content. Microstructures of the welds were characterized using optical microscopy (OM), field emission scanning electron microscopy (FESEM) and electron back scattered diffraction (EBSD) mainly to determine the morphology, phase analysis, grain size and orientation image mapping. Hardness, tensile and ductility bend tests were carried out to determine mechanical properties. Potentio-dynamic polarization testing was carried out to study the pitting corrosion resistance using a GillAC basic electrochemical system. Constant load type testing was carried out to study stress corrosion cracking (SCC) behaviour of welds. The investigation results shown that the selected Cr–Mn–N type electrode resulted in favourable microstructure and completely solidified as single phase coarse austenite. Mechanical properties of SMA welds are found to be inferior when compared to that of base metal and is due to coarse and dendritic structure.

  4. Corrosion Evaluation and Corrosion Control of Steam Generators

    International Nuclear Information System (INIS)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

    2008-06-01

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

  5. Inorganic Corrosion-Inhibitive Pigments for High-Temperature Alkali-activated Well Casing Foam Cement

    Energy Technology Data Exchange (ETDEWEB)

    Sugama, T. [Brookhaven National Lab. (BNL), Upton, NY (United States); Pyatina, T. [Brookhaven National Lab. (BNL), Upton, NY (United States)

    2014-11-14

    This study evaluates inorganic pigments for improving carbon steel (CS) brine-corrosion protection by the sodium metasilicate-activated calcium aluminate cement/Fly Ash blend at 300°C. Calcium borosilicate (CBS) and zinc phosphate, significantly improved CS corrosion-protection by decreasing cement’s permeability for corrosive ions and inhibiting anodic corrosion. An amorphous Na2O-Al2O3-SiO2-H2O phase tightly attached to CS surface formed at 300oC in CBS-modified cement pore solution. The corrosion rate of the CS covered with this phase was nearly 4-fold lower than in the case of nonmodified cement pore solution where the major phase formed on the surface of CS was crystalline analcime.

  6. Inorganic Corrosion-Inhibitive Pigments for High-Temperature Alkali-activated Well Casing Foam Cement

    Energy Technology Data Exchange (ETDEWEB)

    Sugama, T. [Brookhaven National Lab. (BNL), Upton, NY (United States); Pyatina, T. [Brookhaven National Lab. (BNL), Upton, NY (United States)

    2014-11-01

    This study evaluates inorganic pigments for improving carbon steel (CS) brine-corrosion protection by the sodium metasilicate-activated calcium aluminate cement/Fly Ash blend at 300°C. Calcium borosilicate (CBS) and zinc phosphate, significantly improved CS corrosion-protection by decreasing cement’s permeability for corrosive ions and inhibiting anodic corrosion. An amorphous Na2O-Al2O3-SiO2-H2O phase tightly attached to CS surface formed at 300oC in CBS-modified cement pore solution. The corrosion rate of the CS covered with this phase was nearly 4-fold lower than in the case of nonmodified cement pore solution where the major phase formed on the surface of CS was crystalline analcime.

  7. Localized corrosion and stress corrosion cracking of candidate materials for high-level radioactive waste disposal containers in the US: A literature review

    International Nuclear Information System (INIS)

    Farmer, J.C.; McCright, R.D.

    1988-01-01

    Container materials may undergo any of several modes of degradation in this environment, including: undesirable phase transformations due to lack of phase stability; atmospheric oxidation; general aqueous corrosion; pitting; crevice corrosion; intergranular stress corrosion cracking (IGSCC); and transgranular stress corrosion cracking (TGSCC). This paper is an analysis of data from the literature relevant to the pitting, crevice corrosion, and stress corrosion cracking (SCC) of these alloys. Though all three austenitic candidates have demonstrated pitting and crevice corrosion in chloride-containing environments, Alloy 825 has the greatest resistance to these forms of localized attack. Both types 304L and 316L stainless steels are susceptible to SCC in acidic chloride media. In contrast, SCC has not been documented for Alloy 825 under comparable conditions. Gamma irradiation has been found to enhance SCC of Types 304 and 304L stainless steels, but it has no detectable effect on the resistance of Alloy 825 to SCC. Furthermore, while microbiologically induced corrosion effects have been observed for 300-series stainless steels, nickel-based alloys such as Alloy 825 seem to be immune to such problems. Of the copper-based alloys, CDA 715 has the best overall resistance to localized attack. Its resistance to pitting is comparable to that of CDA 613 and superior to that of CDA 102. Observed rates of dealloying in CDA 715 are less than those observed in CDA 613 by orders of magnitude. The resistance of CDA 715 to SCC in tarnishing ammonical environments is comparable to that of CDA 102 and superior to that of CDA 613. Its resistance to SCC in nontarnishing ammonical environments is comparable to that of CDA 613 and superior to that of CDA 102. 22 refs., 8 figs., 4 tabs

  8. Analysis of corrosion layers in ancient Roman silver coins with high resolution surface spectroscopic techniques

    International Nuclear Information System (INIS)

    Keturakis, Christopher J.; Notis, Ben; Blenheim, Alex; Miller, Alfred C.; Pafchek, Rob; Notis, Michael R.; Wachs, Israel E.

    2016-01-01

    Highlights: • Five ancient silver alloy coins (225 BCE–244 CE) were analyzed using surface characterization techniques. • Both destructive and non-destructive surface characterization methods were developed. • Alloying with copper, even in small amounts, leads to the formation of an outer Cu 2 O corrosion layer. - Abstract: Determination of the microchemistry of surface corrosion layers on ancient silver alloy coins is important both in terms of understanding the nature of archaeological environmental conditions to which these ancient coins were exposed and also to help in their conservation. In this present study, five ancient silver alloy coins (225 BCE–244 CE) were used as test vehicles to measure their immediate surface microchemistry and evaluate the appropriateness and limitations of High Sensitivity-Low Energy Ion Scattering Spectroscopy (HS-LEIS, 0.3 nm depth analysis), High Resolution-X-ray Photoelectron Spectroscopy (HR-XPS, 1–3 nm depth analysis) and High Resolution-Raman Spectroscopy (HR-Raman, ∼1000 nm depth analysis). Additional information about the deeper corrosion layers, up to ∼300–1000 nm, was provided by dynamic HS-LEIS and HR-Raman spectroscopy. While not archeologically significant, the use of these coins of small commercial value provides data that is more representative of the weaker signals typically obtained from ancient corroded objects, which can be in stark contrast to pristine data often obtained from carefully prepared alloys of known composition. The oldest coins, from 225 to 214 BCE, possessed an outermost surface layer containing Cu 2 O, Na, Al, Pb, and adsorbed hydrocarbons, while the more recent coins, from 98 to 244 CE, contained Cu 2 O, Ag, N, F, Na, Al, S, Cl, and adsorbed hydrocarbons in similar corresponding surface layers. It thus appears that alloying with copper, even in small amounts, leads to the formation of an outer Cu 2 O layer. Depth profiling revealed the presence of K, Na, Cl, and S as key

  9. Laboratory corrosion tests on candidate high-level waste container materials: Results from the Belgian programme

    International Nuclear Information System (INIS)

    Druyts, F.; Kursten, B.; Iseghem, P. Van

    2004-01-01

    The Belgian SAFIR-2 concept foresees the geological disposal of conditioned high-level radioactive waste in stainless steel containers and overpacks placed in a concrete gallery backfilled with Boom clay or a bentonite-type backfill. In addition to earlier in situ experiments, we used a laboratory approach to investigate the corrosion properties of selected stainless steels in Boom clay and bentonite environments. In the SAFIR-2 concept, AISI 316L hMo is the main candidate overpack material. As an alternative, we also investigated the higher alloyed stainless steel UHB 904L. Our study focused on localised corrosion and in particular pitting. We used cyclic potentiodynamic polarisation measurements to determine the pit nucleation potential E NP and the protection potential E PP . The evolution of the corrosion potential with time was determined by monitoring the open circuit potential in synthetic clay-water over extended periods. In this paper we present and discuss some results from our laboratory programme, focusing on long-term interactions between the stainless steel overpack and the backfill materials. We describe in particular the influence of chloride and thio-sulphate ions on the pitting corrosion behaviour. The results show that, under geochemical conditions typical for geological disposal, i.e. [Cl-] ∼ 30 mg/L for a Boom clay backfill and [Cl-] ∼ 90 mg/L for a bentonite backfill, neither AISI 316L hMo nor UHB 904L is expected to present pitting problems. An important factor in the long-term prediction of the corrosion behaviour however, is the robustness of the model for the evolution of the geochemistry of the backfill. Indeed, at chloride levels higher than 1000 mg/L, we predict pitting corrosion for AISI 316L hMo. (authors)

  10. Release of gases from uranium metal at high temperatures

    International Nuclear Information System (INIS)

    Sayi, Y.S.; Ramanjaneyulu, P.S.; Yadav, C.S.; Shankaran, P.S.; Chhapru, G.C.; Ramakumar, K.L.; Venugopal, V.

    2008-01-01

    Depending on the ambient environmental conditions, different gaseous species could get entrapped in uranium metal ingots or pellets. On heating, melting or vapourising uranium metal, these get released and depending on the composition, may cause detrimental effects either within the metal matrix itself or on the surrounding materials/environment. For instance, these gases may affect the performance of the uranium metal, which is used as fuel in the heavy water moderated research reactors, CIRUS and DHRUVA. Hence, detailed investigations have been carried out on the release of gases over a temperature range 875-1500 K employing hot vacuum extraction technique, in specimen uranium pellets made from uranium rods/ingots. Employing an on-line quadrupole mass spectrometer, the analysis of released gases was carried out. The isobaric interference between carbon monoxide and nitrogen at m/e = 28 in the mass spectrometric analysis has been resolved by considering their fragmentation patterns. Since no standards are available to evaluate the results, only the reproducibility is tested. The precision (relative standard deviation at 3σ level) of the method is ±5%. The minimum detectable gas content employing the method is 5.00 x 10 -09 m 3 . About 4 x 10 -04 m 3 /kg of gas is released from uranium pellets, with hydrogen as the main constituent. The gas content increases with storage in air

  11. Thermo chemical calculations applied to the study of ceramic corrosion at high temperature - Steel-making applications; Apport de la thermodynamique a l'etude de la corrosion des ceramiques a haute temperature - Applications siderurgiques

    Energy Technology Data Exchange (ETDEWEB)

    Poirier, J. [Orleans Univ., Polytechnique, 45 (France); Centre National de la Recherche Scientifique (CNRS/CEMHTI), 45 - Orleans-la-Source (France)

    2008-05-15

    At high temperature, corrosion by gas, slag or metal is recognized in many cases as the essential degradation mode of ceramics. The reaction between the ceramic and the corrosive agent should be described taking into account both the kinetic aspects (rates and mechanisms of the reactions) and the thermodynamic aspects (equilibrium conditions). After a short description of the thermodynamic tools, we will show how some thermo chemical calculations, involving complex multi-component systems at high temperature, can be applied to explain some practical situations. Different examples, from steel making, will be considered: effects of composition changes upon the stability of the refractories and reactions of corrosion between the refractories, the gas and the liquid oxides. (author)

  12. Review on stress corrosion and corrosion fatigue failure of centrifugal compressor impeller

    Science.gov (United States)

    Sun, Jiao; Chen, Songying; Qu, Yanpeng; Li, Jianfeng

    2015-03-01

    Corrosion failure, especially stress corrosion cracking and corrosion fatigue, is the main cause of centrifugal compressor impeller failure. And it is concealed and destructive. This paper summarizes the main theories of stress corrosion cracking and corrosion fatigue and its latest developments, and it also points out that existing stress corrosion cracking theories can be reduced to the anodic dissolution (AD), the hydrogen-induced cracking (HIC), and the combined AD and HIC mechanisms. The corrosion behavior and the mechanism of corrosion fatigue in the crack propagation stage are similar to stress corrosion cracking. The effects of stress ratio, loading frequency, and corrosive medium on the corrosion fatigue crack propagation rate are analyzed and summarized. The corrosion behavior and the mechanism of stress corrosion cracking and corrosion fatigue in corrosive environments, which contain sulfide, chlorides, and carbonate, are analyzed. The working environments of the centrifugal compressor impeller show the behavior and the mechanism of stress corrosion cracking and corrosion fatigue in different corrosive environments. The current research methods for centrifugal compressor impeller corrosion failure are analyzed. Physical analysis, numerical simulation, and the fluid-structure interaction method play an increasingly important role in the research on impeller deformation and stress distribution caused by the joint action of aerodynamic load and centrifugal load.

  13. Studies on the Gases Emission under High Temperature Condition from Moulding Sands Bonded by Modified Starch CMS-Na

    Directory of Open Access Journals (Sweden)

    Kaczmarska K.

    2017-03-01

    Full Text Available Emission of gases under high temperature after pouring molten metal into moulds, which contain the organic binder or other additives (solvents or curing agent, may be an important factor influencing both on the quality of the produced castings, and on the state of environment. Therefore, a comprehensive study of the emitted gases would allow to determine restrictions on the use of the moulding sands in foundry technologies, eg. the probability of occurrence of casting defects, and identify the gaseous pollutants emitted to the environment. The aim of the research presented in this paper was to determine the amount of gases that are released at high temperatures from moulding sands bonded by biopolymer binder and the quantitative assessment of the emitted pollutants with particular emphasis on chemical compounds: benzene, toluene, ethylbenzene and xylenes (BTEX. The water-soluble modified potato starch as a sodium carboxymethyl starch with low (CMS-NaL or high (CMS-NaH degree of substitution was a binder in the tested moulding sands. A tests of gases emission level were conducted per the procedure developed at the Faculty of Foundry Engineering (AGH University of Science and Technology involving gas chromatography method (GC. The obtained results of the determination of amount of BTEX compounds generated during the decomposition process of starch binders showed lower emission of aromatic hydrocarbons in comparison with binder based on resin Kaltharz U404 with the acidic curing agent commonly used in the foundries.

  14. Corrosion kinetics of alloy Ni-22Cr-13Mo-3W as structural material in high level nuclear waste containers

    International Nuclear Information System (INIS)

    Rodriguez, Martin A.

    2004-01-01

    Alloy Ni-22Cr-13Mo-3W (also known as C-22) is one of the candidates to fabricate high level nuclear waste containers. These containers are designed to maintain isolation of the waste for a minimum of 10,000 years. In this period, the material must be resistant to corrosion. If the containers were in contact with water, it is assumed that alloy C-22 may undergo three different corrosion mechanisms: general corrosion, localized corrosion and stress corrosion cracking. This thesis discusses only the first two types of degradation. Electrochemical techniques such as amperometry, potentiometry, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) and non-electrochemical techniques such as microscopic observation, X-ray fluorescence (XRF) and X-ray photoelectron spectroscopy (XPS) were applied to study the corrosion behavior of alloy C-22 in 1 M NaCl, 25 C degrees saturated NaF (approximately 1 M) and 0,5 M NaCl + 0,5 M NaF solutions. Effects of temperature, pH and alloy thermal aging were analyzed. The corrosion rates obtained at 90 C degrees were low ranging from 0.04 μm/year to 0.48 μm /year. They increased with temperature and decreased with solution pH. Most of the impedance measurements showed a simply capacitive behavior. A second high-frequency time constant was detected in some cases. It was attributed to the formation of a nickel oxide and/or hydroxide at potentials near the reversible potential for this reaction. The active/passive transition detected in some potentiodynamic polarization curves was attributed to the same process. The corrosion potential showed an important increase after 24 hours of immersion. This increase in the corrosion potential was associated with an improvement of the passive film. The corrosion potential was always lower than the re-passivation potential for the corresponding media. The trans passive behavior of alloy C-22 was mainly influenced by temperature and solution chemistry. A clear trans passive peak

  15. High-order harmonic propagation in gases within the discrete dipole approximation

    International Nuclear Information System (INIS)

    Hernandez-Garcia, C.; Perez-Hernandez, J. A.; Ramos, J.; Jarque, E. Conejero; Plaja, L.; Roso, L.

    2010-01-01

    We present an efficient approach for computing high-order harmonic propagation based on the discrete dipole approximation. In contrast with other approaches, our strategy is based on computing the total field as the superposition of the driving field with the field radiated by the elemental emitters of the sample. In this way we avoid the numerical integration of the wave equation, as Maxwell's equations have an analytical solution for an elementary (pointlike) emitter. The present strategy is valid for low-pressure gases interacting with strong fields near the saturation threshold (i.e., partially ionized), which is a common situation in the experiments of high-order harmonic generation. We use this tool to study the dependence of phase matching of high-order harmonics with the relative position between the beam focus and the gas jet.

  16. High-accuracy continuous airborne measurements of greenhouse gases (CO2 and CH4) during BARCA

    Science.gov (United States)

    Chen, H.; Winderlich, J.; Gerbig, C.; Hoefer, A.; Rella, C. W.; Crosson, E. R.; van Pelt, A. D.; Steinbach, J.; Kolle, O.; Beck, V.; Daube, B. C.; Gottlieb, E. W.; Chow, V. Y.; Santoni, G. W.; Wofsy, S. C.

    2009-12-01

    High-accuracy continuous measurements of greenhouse gases (CO2 and CH4) during the BARCA (Balanço Atmosférico Regional de Carbono na Amazônia) phase B campaign in Brazil in May 2009 were accomplished using a newly available analyzer based on the cavity ring-down spectroscopy (CRDS) technique. This analyzer was flown without a drying system or any in-flight calibration gases. Water vapor corrections associated with dilution and pressure-broadening effects for CO2 and CH4 were derived from laboratory experiments employing measurements of water vapor by the CRDS analyzer. Before the campaign, the stability of the analyzer was assessed by laboratory tests under simulated flight conditions. During the campaign, a comparison of CO2 measurements between the CRDS analyzer and a nondispersive infrared (NDIR) analyzer on board the same aircraft showed a mean difference of 0.22±0.09 ppm for all flights over the Amazon rain forest. At the end of the campaign, CO2 concentrations of the synthetic calibration gases used by the NDIR analyzer were determined by the CRDS analyzer. After correcting for the isotope and the pressure-broadening effects that resulted from changes of the composition of synthetic vs. ambient air, and applying those concentrations as calibrated values of the calibration gases to reprocess the CO2 measurements made by the NDIR, the mean difference between the CRDS and the NDIR during BARCA was reduced to 0.05±0.09 ppm, with the mean standard deviation of 0.23±0.05 ppm. The results clearly show that the CRDS is sufficiently stable to be used in flight without drying the air or calibrating in flight and the water corrections are fully adequate for high-accuracy continuous airborne measurements of CO2 and CH4.

  17. Corrosion of materials for heat exchangers and the countermeasures

    International Nuclear Information System (INIS)

    Kawamoto, Teruaki

    1978-01-01

    When the materials for heat exchangers are selected, the heat transfer performance, mechanical strength, workability, cost, corrosion resistance and so on are taken in consideration. Most of the failure of heat exchangers is due to corrosion, and the corrosion failure on cooling water side occurs frequently, to which attention is not paid much usually. The rate of occurrence of corrosion failure is overwhelmingly high in heating tubes, and the failure owing to cooling water exceeds that owing to process fluid. The material of heating tubes is mostly aluminum brass, and local failure such as pitting corrosion or stress corrosion cracking holds a majority. The cause of corrosion failure due to cooling water is mostly the poor water quality. The mechanism of corrosion of metals can be explained by the electrochemical reaction between the metals and solutions. As for the factors affecting corrosion, dissolved oxygen, pH, Cl - ions, temperature, flow velocity, and foreign matters are enumerated. Copper alloys are sensitive to the effect of polluted sea water. Erosion corrosion is caused by eddies and bubbles owing to high flow velocity, and impingement attack is caused by scratching foreign matters. The quality of fresh water affects corrosion more than sea water in case of copper alloys. The preliminary examination of water quality is essential. (Kako, I.)

  18. Corrosion Evaluation and Corrosion Control of Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

    2008-06-15

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

  19. Mass transfer of corrosion products in high temperature, high pressure water circuits

    International Nuclear Information System (INIS)

    Rodd, J.T.; Nicholson, F.D.

    1976-01-01

    The CWL-3 loop is used to study the mass transfer of corrosion products in water at 270 0 C for pressures up to 6.9 MPa. Two parallel Zircaloy-2 test sections are heated directly by a low voltage a.c. electrical current to give a heat flux up to 500 W cm -2 and a heat rating up to 1500 W cm -1 . Coolant flow rates can be varied up to 0.4 kg cm -2 s -1 with or without boiling. A tracer technique has been developed to monitor continuously the deposition of corrosion products in the test sections during operation of the loop. Magnetite deposits 2.6 nm thick can be readily detected. (author)

  20. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    Energy Technology Data Exchange (ETDEWEB)

    Serdar, Marijana [Department of Materials, Faculty of Civil Engineering, University of Zagreb, 10000 Zagreb (Croatia); Meral, Cagla [Middle East Technical University, Department of Civil Engineering, Ankara (Turkey); Kunz, Martin [Lawrence Berkeley National Laboratory, 1 Cyclotron Road, Berkeley, CA 94720 (United States); Bjegovic, Dubravka [Department of Materials, Faculty of Civil Engineering, University of Zagreb, 10000 Zagreb (Croatia); Wenk, Hans-Rudolf [Department of Earth and Planetary Science, University of California, Berkeley, CA 94720 (United States); Monteiro, Paulo J.M., E-mail: monteiro@ce.berkeley.edu [Department of Civil and Environmental Engineering, University of California, Berkeley, CA 94720 (United States)

    2015-05-15

    The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide–hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel. - Highlights: • Synchrotron micro-diffraction used to map the distribution of crystalline phases. • Goethite and akaganeite are the main corrosion products during chloride induced corrosion in mortar. • Layers of goethite and akaganeite are negatively correlated. • EDS showed Cr present in corrosion products identified by SEM.

  1. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    International Nuclear Information System (INIS)

    Serdar, Marijana; Meral, Cagla; Kunz, Martin; Bjegovic, Dubravka; Wenk, Hans-Rudolf; Monteiro, Paulo J.M.

    2015-01-01

    The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide–hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel. - Highlights: • Synchrotron micro-diffraction used to map the distribution of crystalline phases. • Goethite and akaganeite are the main corrosion products during chloride induced corrosion in mortar. • Layers of goethite and akaganeite are negatively correlated. • EDS showed Cr present in corrosion products identified by SEM

  2. CORROSION RATE OF STEELS DX51D AND S220GD IN DIFFERENT CORROSION ENVIRONMENT

    Directory of Open Access Journals (Sweden)

    Alina Crina CIUBOTARIU

    2016-06-01

    Full Text Available Corrosion in the marine environment is an important issue because the costs causes by marine corrosion increased year upon year. It is necessary a correctly approach to materials selection, protection and corrosion control to reduce this burden of wasted materials, wasted energy and wasted money. Many different types of corrosion attack can be observed to structures, ships and other equipment used in sea water service. Shipping containers are exposed to various corrosive mediums like as airborne salt, industrial pollutants, rain and saltwater. Transport damage during loading onto and unloading off trucks, train beds and ships breaches the paint coating which further contributes to corrosion. The result is shortened container life and high costs for container repair or replacement. The paper intends to evaluate, by gravimetric method, the corrosion rate and corrosion penetration rate of two types of carbon steel DX51D and S220GD. Carbon steel DX51D and hot-dip galvanized steel S220GD are used in marine and industrial applications for buildings cargo vessels, container ships and oil tankers. For testing it was used different corrosive environments: 5% NaOH solution; 5% HCL solution and 0.5M NaCl solution. The samples were immersed in 400mL of testing solution for exposure period of 28 days. Periodically at 3 days, 7 days, 14 days, 21 days and 28 days was measured de mass loss and evaluate the corrosion rate and corrosion stability coefficient. The steel DX51D was stable in 5% NaOH solution for 28 days, the values of corrosion stability coefficient was 7 after 3 days and 6 after 28 days of immersion in corrosive medium. In 5% HCL solution steels DX51D and S220GD was completely corroded in 21 days with a corrosion stability coefficient equal with 9 for 7 days and 8 for 21 days of immersion in corrosive solution. It was observed a good resistance for 3 days in 0.5M NaCl solution with a corrosion stability coefficient equal with 5, but after that

  3. Deposition and High-Temperature Corrosion in Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Michelsen, Hanne Philbert

    with a newly developed condensation probe. SEM analyses revealed that the vapor deposits consisted of individual angular particles of primarily KCl (1-2 µm) and a sponge-like matrix of submicron particles consisting primarily of K2SO4, which may represent vapor condensate agglomerates. Potassium deposits...... deposits at Masnedø CHP. The density and morphology of these layers indicate that they have been molten. This was taken as evidence of a reaction between the deposit and the metal tube.A corrosion mechanism for chlorine corrosion is suggested. The mechanism is based on gaseous chlorine attack where iron...

  4. High temperature corrosion of nickel-base alloys in environments containing alkali sulphate

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Rachel; Flyg, Jesper; Caddeo, Sophie [Corrosion and Metals Research Institute, KIMAB, Stockholm (Sweden); Karlsson, Fredrik [Siemens Industrial Turbomachinery, Finspong (Sweden)

    2007-02-15

    This work is directed towards producing data to assist in lifetime assessment of components in gas turbines run in severely polluted industrial environments where the main corrosive species is SO{sub 2}, which can condense to form alkali sulphates. Corrosion rates have been measured for the base materials, in order to assess the worst-case scenario, in which cracks or other damage has occurred to the protective coating. The information is expected to be of value to manufacturers, owners and inspectors of gas turbines. Six nickel-base superalloys were subject to thermal cycles of 160 hours duration, and 0.8mg/cm{sup 2} of 20 mol % Na{sub 2}SO{sub 4} + 80mol% K{sub 2}SO{sub 4} was applied before each cycle. The test temperatures were 850 deg C and 900 deg C, with maximum test durations of 24 cycles and 12 cycles respectively. The metal loss was assessed by metallography of cross sections and the sulphidation attack was found to be very uneven. Mass change data indicated that the corrosion process was largely linear in character, and probability plots and estimations of the propagation rate of corrosion based on the linear growth assumption were produced. The performance of the alloys increased with increasing chromium content. The single crystal materials CMSX4 and MD2 showed such high corrosion rates that their use in severely contaminated industrial environments is considered inadvisable. The best performance was shown by Inconel 939 and Inconel 6203, so that even if cracks occur in the protective coating, a reasonable remaining lifetime can be expected for these materials. Sulphide formation occurred at the reaction front in all cases and mixed sulphides such as Ta-Ni or Ti-Nb sulphides were often present. The work has news value since very little long-term data is currently available for materials performance in severely sulphidising environments. The project goals in terms of exposures and metrology have been fully realised. Contributions have been made to the

  5. Microstructure, mechanical and corrosion behavior of high strength AA7075 aluminium alloy friction stir welds – Effect of post weld heat treatment

    Directory of Open Access Journals (Sweden)

    P. Vijaya Kumar

    2015-12-01

    It was observed that the hardness and strength of weld were observed to be comparatively high in peak aged (T6 condition but the welds showed poor corrosion resistance. The resistance to pitting corrosion was improved and the mechanical properties were maintained by RRA treatment. The resistance to pitting corrosion was improved in RRA condition with the minimum loss of weld strength.

  6. Corrosion cracking

    International Nuclear Information System (INIS)

    Goel, V.S.

    1985-01-01

    This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600

  7. Methods for protection of high-strength welded stainless steel from corrosion cracking

    International Nuclear Information System (INIS)

    Lashchevskij, V.B.; Gurvich, L.Ya.; Batrakov, V.P.; Kozheurova, N.S.; Molotova, V.A.; Shvarts, M.M.

    1978-01-01

    The efficiency of protection from corrosion cracking under a bending stress of 100 kgf/mm 2 in a salt mist and in a sulphur dioxide atmosphere, of welded joints of steel 08Kh15N5D2T with metallizing, galvanic and varnish coatings and lubricants, and of steel 1Kh15N4AM3 with sealing compounds has been investigated. Metallization of welded joints with aluminium and zinc efficiently increases corrosion resistance in a salt mist. Galvanic coatings of Cd, Zn, and Cr increase the time to cracking in a salt mist from 2-3 to 60-80 days. The protective properties of varnishes under the effect of a salt mist decrease in the following sequence: epoxy-polyamide enamel EP-140, acrylic enamel C-38, silicone enamels KO-834, KO-811, and KO-814. In an atmosphere containing SO 2 0.15 vol.% at 100% relative humidity, the varnishes investigated, with the exception of the inhibited coating XC-596, show lower protective properties than in a salt mist. The high efficiency of protection from corrosion cracking in a salt mist of slots of steel 1Kh15N4AM3 when using organic sealing compounds U4-21 and U5-21, and also slushing lubricants and oils PVK, TsIATIM-201, K17, and AMS3 was established

  8. Prediction of corrosion rates of water distribution pipelines according to aggressive corrosive water in Korea.

    Science.gov (United States)

    Chung, W S; Yu, M J; Lee, H D

    2004-01-01

    The drinking water network serving Korea has been used for almost 100 years. Therefore, pipelines have suffered various degrees of deterioration due to aggressive environments. The pipe breaks were caused by in-external corrosion, water hammer, surface loading, etc. In this paper, we focused on describing corrosion status in water distribution pipes in Korea and reviewing some methods to predict corrosion rates. Results indicate that corrosive water of lakes was more aggressive than river water and the winter was more aggressive compared to other seasons. The roughness growth rates of Dongbok lake showed 0.23 mm/year. The high variation of corrosion rates is controlled by the aging pipes and smaller diameter. Also the phenolphthalein test on a cementitious core of cement mortar lined ductile cast iron pipe indicated the pipes over 15 years old had lost 50-100% of their lime active cross sectional area.

  9. DOE-DARPA High-Performance Corrosion-Resistant Materials (HPCRM), Annual HPCRM Team Meeting & Technical Review

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J; Brown, B; Bayles, B; Lemieux, T; Choi, J; Ajdelsztajn, L; Dannenberg, J; Lavernia, E; Schoenung, J; Branagan, D; Blue, C; Peter, B; Beardsley, B; Graeve, O; Aprigliano, L; Yang, N; Perepezko, J; Hildal, K; Kaufman, L; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Lewandowski, J; Boudreau, J

    2007-09-21

    The overall goal is to develop high-performance corrosion-resistant iron-based amorphous-metal coatings for prolonged trouble-free use in very aggressive environments: seawater & hot geothermal brines. The specific technical objectives are: (1) Synthesize Fe-based amorphous-metal coating with corrosion resistance comparable/superior to Ni-based Alloy C-22; (2) Establish processing parameter windows for applying and controlling coating attributes (porosity, density, bonding); (3) Assess possible cost savings through substitution of Fe-based material for more expensive Ni-based Alloy C-22; (4) Demonstrate practical fabrication processes; (5) Produce quality materials and data with complete traceability for nuclear applications; and (6) Develop, validate and calibrate computational models to enable life prediction and process design.

  10. A fundamental study on stress corrosion cracking of SUS 304 steel in high temperature water

    International Nuclear Information System (INIS)

    Mukai, Yoshihiko; Murata, Masato

    1985-01-01

    SCC susceptibility of sensitized SUS 304 stainless steel in high temperature water was studied. The results obtained are as follows. SCC susceptibility was increased by adding crevices to the tensile specimen surface, for the corrodent became acidified by hydrolysis in crevices. SCC susceptibility was best fit to TTS curve obtained by EPR test, not by other corrosion tests such as Strauss test or the grain boundary corrosion test in high temperature water. In addition, by giving a simulated weld thermal cycle before the sensitizing heat treatment, the sensitization was clearly promoted. This seemed to be caused by the reason that nucleation of carbide occured in the simulated weld thermal cycle process and it promoted the carbide growth and the formation of Cr poor layer around carbide in the subsequent sensitization process. (author)

  11. IMPROVEMENT OF CORROSION PROTECTION OF PETROLEUM FACILITIES BY THE DEVELOPMENT OF A NEW HIGH-POTENTIAL COATING

    Energy Technology Data Exchange (ETDEWEB)

    Allaoua-Nazef, M.; Daouadji, M.

    2007-07-01

    Corrosion affects many oil and gas facilities. It is the principal cause of leaks of products and rupture of storage tanks and pipelines, resulting sometimes in catastrophic damages (human damages, pollution of the natural environment, additional costs for repair, prolonged stop of pumping). Growing environmental concerns regarding the use of heavy metals in anti-corrosion coating formulations led to a new coating strategy using intrinsically conducting polymers (ICPs) as key components. (ICPs) as a new materials class provides a unique set of new properties and coatings based on these polymers are able to meet high demands and are outperforming even the best conventional anti-corrosion coating systems. This new generation of high-potential coatings can provide a significant cost reduction for the oil and gas industry, due to the specific properties of the ICPs which can work indefinitely as a redox catalysts and provide continuous protection as long as the mechanical integrity of the polymer films remains intact. Our paper focuses on the development of a nonconventional coating based on a specific conducting polymer which is never used before in any coating formulations. The developed coating is able to provide high anticorrosion performances with safety, environmental benefits and costs reduction. (auth)

  12. INVESTIGATIONS ON THE CORROSION OF CONSTRUCTIONAL ...

    African Journals Online (AJOL)

    BCSE

    The corrosion behavior of three constructional steels used in Senegal, S235, .... the attack is deep and the pits propagate in depth with a high current density. ..... Equivalent electrical circuit parameters for the corrosion process of S355 and ...

  13. AFM study of the early corrosion of a high strength steel in a diluted sodium chloride solution

    International Nuclear Information System (INIS)

    Sanchez, Javier; Fullea, Jose; Andrade, Carmen; Gaitero, Juan J.; Porro, Antonio

    2008-01-01

    The high strength steels employed as reinforcement in pre-stressed concrete structures are drawn wire steels of eutectoid composition with a pearlitic microstructure. This work is focused on the study, by atomic force microscopy, of the early stages of the corrosion of such steels as a consequence of their exposition to a sodium chloride solution. The obtained images show the pearlitic microstructure of the steel, with a preferential attack of the ferrite phase and the cementite acting as a cathode. The corrosion rate was determined by calculating the amount of material lost from a roughness analysis. The obtained results are in good agreement with the predictions of Galvelel's theory, according to which the corrosion rate slows down as the pit depth increases

  14. Underground pipeline corrosion

    CERN Document Server

    Orazem, Mark

    2014-01-01

    Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, n

  15. Deviation from the Knudsen law on quantum gases

    International Nuclear Information System (INIS)

    Babac, Gulru

    2014-01-01

    Gas flow in micro/nano scale systems has been generally studied for the Maxwell gases. In the limits of very low temperature and very confined domains, the Maxwellian approximation can break down and the quantum character of the gases becomes important. In these cases, Knudsen law, which is one of the important equations to analyze rarefied gas flows is invalid and should be reanalyzed for quantum gases. In this work, the availability of quantum gas conditions in the high Knudsen number cases is discussed and Knudsen law is analyzed for quantum gases

  16. Marine atmospheric corrosion of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Morcillo, M.; Alcantara, J.; Diaz, I.; Chico, B.; Simancas, J.; Fuente, D. de la

    2015-07-01

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

  17. Application of aluminum diffusion coatings to mitigate the KCl-induced high-temperature corrosion

    DEFF Research Database (Denmark)

    Kiamehr, Saeed; Lomholt, T. N.; Dahl, Kristian Vinter

    2017-01-01

    Pack cementation was used to produce Fe1−xAl and Fe2Al5 diffusion coatings on ferritic-martensitic steel P91 and a Ni2Al3 diffusion coating on pure nickel. The performance of diffusion coatings against high-temperature corrosion induced by potassium chloride (KCl) was evaluated by exposing...

  18. Laboratory Study of High Temperature Corrosion in Straw-fired Power Plants

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Maahn, Ernst emanuel

    1997-01-01

    The components contributing to corrosion, HCl(g)SO2(g), KCl and K2SO4 were studied in the laboratory for Sandvik 8LR30 and Sanicro 28. The influence of HCl and SO2 was investigated at 600C material temperature and 600/800C flue gas temperature at time intervals up to 300 hours. The influence of ash...... deposits in air was examined at 525C-700C. Finally exposures were undertaken combining the aforementioned aggressive gas environment with the ash deposits. Thus the corrosion potential of individual components were evaluated and also whether they had a synergistic, antagonistic or additive effect on one...... another to influence the overall corrosion rate....

  19. Effect of corrosion and sandblasting on the high cycle fatigue behavior of reinforcing B500C steel bars

    Directory of Open Access Journals (Sweden)

    Marina C. Vasco

    2017-10-01

    Full Text Available In a series of applications, steel reinforced concrete structures are subjected to fatigue loads during their service life, what in most cases happens in corrosive environments. Surface treatments have been proved to represent proper processes in order to improve both fatigue and corrosion resistances. In this work, the effect of corrosion and sandblasting on the high cycle fatigue behavior reinforcing steel bars is investigated. The investigated material is the reinforcing steel bar of technical class B500C, of nominal diameter of 12 mm. Steel bars specimens were first exposed to corrosion in alternate salt spray environment for 30 and 60 days and subjected to both tensile and fatigue tests. Then, a series of specimens were subjected to common sandblasting, corroded and mechanically tested. Metallographic investigation and corrosion damage evaluation regarding mass loss and martensitic area reduction were performed. Tensile tests were conducted after each corrosion exposure period prior to the fatigue tests. Fatigue tests were performed at a stress ratio, R, of 0.1 and loading frequency of 20 Hz. All fatigue tests series as well as tensile test were also performed for as received steel bars to obtain the reference behavior. The results have shown that sandblasting hardly affects the tensile behavior of the uncorroded material. The effect of sandblasting on the tensile behavior of pre-corroded specimens seems to be also limited. On the other hand, fatigue results indicate an improved fatigue behavior for the sandblasted material after 60 days of corrosion exposure. Martensitic area reductions, mass loss and depth of the pits were significantly smaller for the case of sandblasted materials, which confirms an increased corrosion resistance

  20. Laboratory Investigation of High Temperature Corrosion in Straw fired Power Plants

    DEFF Research Database (Denmark)

    Montgomery, Melanie

    1998-01-01

    Corrosion in straw-fired power plants has been studied in the laboratory for Sandvik 8LR30 and Sanicro 28. The influence of HCl and SO2 was investigated at 600C metal temperature for upto 300 hours.In addition the corrosion behaviour of the same materials was examined in ash taken from a straw-fired...

  1. Study on Increasing High Temperature pH(t) to Reduce Iron Corrosion Products

    International Nuclear Information System (INIS)

    Shin, Dong Man; Hur, Nam Yong; Kim, Waang Bae

    2011-01-01

    The transportation and deposition of iron corrosion products are important elements that affect both the steam generator (SG) integrity and secondary system in pressurized water reactor (PWR) nuclear power plants. Most of iron corrosion products are generated on carbon steel materials due to flow accelerated corrosion (FAC). The several parameters like water chemistry, temperature, hydrodynamic, and steel composition affect FAC. It is well established that the at-temperature pH of the deaerated water system has a first order effect on the FAC rate of carbon steels through nuclear industry researches. In order to reduce transportation and deposition of iron corrosion products, increasing pH(t) tests were applied on secondary system of A, B units. Increasing pH(t) successfully reduced flow accelerated corrosion. The effect of increasing pH(t) to inhibit FAC was identified through the experiment and pH(t) evaluation in this paper

  2. Corrosion of Carbon Steel and Corrosion-Resistant Rebars in Concrete Structures Under Chloride Ion Attack

    Science.gov (United States)

    Mohamed, Nedal; Boulfiza, Mohamed; Evitts, Richard

    2013-03-01

    Corrosion of reinforced concrete is the most challenging durability problem that threatens reinforced concrete structures, especially structures that are subject to severe environmental conditions (i.e., highway bridges, marine structures, etc.). Corrosion of reinforcing steel leads to cracking and spalling of the concrete cover and billions of dollars are spent every year on repairing such damaged structures. New types of reinforcements have been developed to avoid these high-cost repairs. Thus, it is important to study the corrosion behavior of these new types of reinforcements and compare them to the traditional carbon steel reinforcements. This study aimed at characterizing the corrosion behavior of three competing reinforcing steels; conventional carbon steel, micro-composite steel (MMFX-2) and 316LN stainless steel, through experiments in carbonated and non-carbonated concrete exposed to chloride-laden environments. Synthetic pore water solutions have been used to simulate both cases of sound and carbonated concrete under chloride ions attack. A three-electrode corrosion cell is used for determining the corrosion characteristics and rates. Multiple electrochemical techniques were applied using a Gamry PC4™ potentiostat manufactured by Gamry Instruments (Warminster, PA). DC corrosion measurements were applied on samples subjected to fixed chloride concentration in the solution.

  3. Electron beam treatment of simulated marine diesel exhaust gases

    Directory of Open Access Journals (Sweden)

    Licki Janusz

    2015-09-01

    Full Text Available The exhaust gases from marine diesel engines contain high SO2 and NOx concentration. The applicability of the electron beam flue gas treatment technology for purification of marine diesel exhaust gases containing high SO2 and NOx concentration gases was the main goal of this paper. The study was performed in the laboratory plant with NOx concentration up to 1700 ppmv and SO2 concentration up to 1000 ppmv. Such high NOx and SO2 concentrations were observed in the exhaust gases from marine high-power diesel engines fuelled with different heavy fuel oils. In the first part of study the simulated exhaust gases were irradiated by the electron beam from accelerator. The simultaneous removal of SO2 and NOx were obtained and their removal efficiencies strongly depend on irradiation dose and inlet NOx concentration. For NOx concentrations above 800 ppmv low removal efficiencies were obtained even if applied high doses. In the second part of study the irradiated gases were directed to the seawater scrubber for further purification. The scrubbing process enhances removal efficiencies of both pollutants. The SO2 removal efficiencies above 98.5% were obtained with irradiation dose greater than 5.3 kGy. For inlet NOx concentrations of 1700 ppmv the NOx removal efficiency about 51% was obtained with dose greater than 8.8 kGy. Methods for further increase of NOx removal efficiency are presented in the paper.

  4. Review about corrosion of superheaters tubes in biomass plants; Revision sobre la corrosion de tubos sobrecalentadores en plantas de biomasa

    Energy Technology Data Exchange (ETDEWEB)

    Berlanga-Labari, C.; Fernandez-Carrasquilla, J.

    2006-07-01

    The design of new biomass-fired power plants with increased steam temperature raises concerns of high-temperature corrosion. The high potassium and chlorine contents in many biomass, specially in wheat straw, are potentially harmful elements with regard to corrosion. Chlorine may cause accelerated corrosion resulting in increased oxidation, metal wastage, internal attack, void formations and loose non-adherent scales. The most severe corrosion problems in biomass-fired systems are expected to occur due to Cl-rich deposits formed on superheater tubes. In the first part of this revision the corrosion mechanism proposed are described in function of the conditions and compounds involved. The second part is focused on the behaviour of the materials tested so far in the boiler and in the laboratory. First the traditional commercial alloys are studied and secondly the new alloys and the coasting. (Author). 102 refs.

  5. Greenhouse gases and global warming

    International Nuclear Information System (INIS)

    1995-01-01

    From previous articles we have learned about the complexities of our environment, its atmosphere and its climate system. we have also learned that climate change and, therefore global warm and cool periods are naturally occurring phenomena. Moreover, all scientific evidence suggests that global warming, are likely to occur again naturally in the future. However, we have not yet considered the role of the rates of climate change in affecting the biosphere. It appears that how quickly the climate changes may be more important than the change itself. In light of this concern, let us now consider the possibility that, is due to human activity. We may over the next century experience global warming at rates and magnitudes unparalleled in recent geologic history. The following questions are answered; What can we learn from past climates? What do we know about global climates over the past 100 years? What causes temperature change? What are the greenhouse gases? How much have concentration of greenhouse gases increased in recent years? Why are increases in concentrations of greenhouse of concern? What is the e nhanced greenhouse effect ? How can human activity impact the global climate? What are some reasons for increased concentrations of greenhouse gases? What are fossil fuel and how do they transform into greenhouse gases? Who are the biggest emitters of greenhouse gases? Why are canada per capita emissions of greenhouse gases relatively high? (Author)

  6. Passive Corrosion Behavior of Alloy 22

    International Nuclear Information System (INIS)

    R.B. Rebak; J.H. Payer

    2006-01-01

    Alloy 22 (NO6022) was designed to stand the most aggressive industrial applications, including both reducing and oxidizing acids. Even in the most aggressive environments, if the temperature is lower than 150 F (66 C) Alloy 22 would remain in the passive state having particularly low corrosion rates. In multi-ionic solutions that may simulate the behavior of concentrated ground water, even at near boiling temperatures, the corrosion rate of Alloy 22 is only a few nano-meters per year because the alloy is in the complete passive state. The corrosion rate of passive Alloy 22 decreases as the time increases. Immersion corrosion testing also show that the newer generation of Ni-Cr-Mo alloys may offer a better corrosion resistance than Alloy 22 only in some highly aggressive conditions such as in hot acids

  7. Corrosion '98: 53. annual conference and exposition, proceedings

    International Nuclear Information System (INIS)

    Anon.

    1998-01-01

    This conference was divided into the following sections: Corrosion in Gas Treating; Problems and Solutions in Commercial Building Water Systems; Green Corrosion/Scale Inhibitors; Atmospheric Corrosion; AIRPOL Update/98; Rubber Lining--Answers to Many Problems; Interference Problems; Environmental Assisted Cracking: Fundamental Research and Industrial Applications; Corrosion in Nuclear Systems; New Developments in Scale and Deposit Control; Corrosion and Corrosion Protection in the Transportation Industries; What's All the Noise About--Electrochemical That Is; Refining Industry Corrosion; Corrosion Problems in Military Hardware: Case Histories, Fixes and Lessons Learned; Cathodic Protection Test Methods and Instrumentation for Underground and On-grade Pipelines and Tanks; Recent Developments in Volatile Corrosion Inhibitors; Corrosion in Supercritical Fluids; Microbiologically Influenced Corrosion; Advances in Understanding and Controlling CO 2 Corrosion; Managing Corrosion with Plastics; Material Developments for Use in Exploration and Production Environments; Corrosion in Cold Regions; The Effect of Downsizing and Outsourcing on Cooling System Monitoring and Control Practices; New Developments in Mechanical and Chemical Industrial Cleaning; Mineral Scale Deposit Control in Oilfield Related Operations; Biocides in Cooling Water; Corrosion and Corrosion Control of Reinforced Concrete Structures; Materials Performance for Fossil Energy Conversion Systems; Marine corrosion; Thermal Spray--Coating and Corrosion Control; Flow Effects on Corrosion in Oil and Gas Production; Corrosion Measurement Technologies; Internal Pipeline Monitoring--Corrosion Monitoring, Intelligent Pigging and Leak Detection; Cathodic Protection in Natural Waters; Corrosion in Radioactive Liquid Waste Systems; On-line Hydrogen Permeation Monitoring Equipment and Techniques, State of the Art; Water Reuse and Recovery; Performance of Materials in High Temperature Environments; Advances in Motor

  8. Characterization of the corrosion protection mechanism of cerium-based conversion coatings on high strength aluminum alloys

    Science.gov (United States)

    Pinc, William Ross

    The aim of the work presented in this dissertation is to investigate the corrosion protection mechanism of cerium-based conversion coatings (CeCCs) used in the corrosion protection of high strength aluminum alloys. The corrosion resistance of CeCCs involves two general mechanisms; barrier and active. The barrier protection mechanism was influenced by processing parameters, specifically surface preparation, post-treatment, and the use of gelatin. Post-treatment and the addition of gelatin to the coating solution resulted in fewer cracks and transformation of the coating to CePO4, which increased the corrosion resistance by improving the barrier aspect of CeCCs. CeCCs were found to best act as barriers when crack size was limited and CePO4 was present in the coating. CeCCs were found to protect areas of the substrate that were exposed in the coating, indicating that the coatings were more than simple barriers. CeCCs contained large cracks, underneath which subsurface crevices were connected to the surface by the cracks. Despite the observation that no cerium was present in crevices, coatings with crevices exhibited significant corrosion protection. The impedance of post-treated coatings with crevices increased during salt spray exposure. The increase in impedance was associated with the formation of protective oxides / hydroxides; however, crevice-free coatings also exhibited active protection leading to the conclusion that the formation of interfacial layers between the CeCC and the substrate also contributed to the active protection. Based on the overall results of the study, the optimal corrosion protection of CeCCs occurred when processing conditions produced coatings with morphologies and compositions that facilitated both the barrier and active protection mechanisms.

  9. The corrosion rate measurement of Inconel 690 on high temperature and pressure by using CMS100

    International Nuclear Information System (INIS)

    Sriyono; Satmoko, Ari; Febrianto; Hidayati, N R; Arifal; Sumarno, Ady; Handoyo, Ismu; Prasetjo, Joko

    1999-01-01

    The corrosion rate measurement of Inconel 690 on high temperature and pressure had been done. By using an Autoclave, and temperature can be simulated. For reducing the pressure on Autoclave so its can be measure by Corrosion Measurement System 100(CMS100), the electrodes placement had designed and fabrication on the cover of Autoclave. The electrodes of CMS100 are reference electrode, working electrodes and counter electrodes. The electrodes placement are made and and designed on two packages, these are Salt bridge and Counter-specimen placement. From the result of testing these both of placement are able to 90 bar (pressure) and 280 C (temperature) operation rate measurement was done on temperature variation from 150 0C, 190 0C, 200 0C, 210 0C, 220 0C and 230 0C, and the solution is 0.1 ppm chloride. The pressure experiment is the pressure, which occurred in Autoclave. From the Tafel analysis, even through very little The corrosion current increased from 150 C to 230 C it is 2,54x10-10 a/cm2 to 1,62x10-9 A/cm2, but the the corrosion rate is still zero

  10. Experiments and models of general corrosion and flow-assisted corrosion of materials in nuclear reactor environments

    Science.gov (United States)

    Cook, William Gordon

    Corrosion and material degradation issues are of concern to all industries. However, the nuclear power industry must conform to more stringent construction, fabrication and operational guidelines due to the perceived additional risk of operating with radioactive components. Thus corrosion and material integrity are of considerable concern for the operators of nuclear power plants and the bodies that govern their operations. In order to keep corrosion low and maintain adequate material integrity, knowledge of the processes that govern the material's breakdown and failure in a given environment are essential. The work presented here details the current understanding of the general corrosion of stainless steel and carbon steel in nuclear reactor primary heat transport systems (PHTS) and examines the mechanisms and possible mitigation techniques for flow-assisted corrosion (FAC) in CANDU outlet feeder pipes. Mechanistic models have been developed based on first principles and a 'solution-pores' mechanism of metal corrosion. The models predict corrosion rates and material transport in the PHTS of a pressurized water reactor (PWR) and the influence of electrochemistry on the corrosion and flow-assisted corrosion of carbon steel in the CANDU outlet feeders. In-situ probes, based on an electrical resistance technique, were developed to measure the real-time corrosion rate of reactor materials in high-temperature water. The probes were used to evaluate the effects of coolant pH and flow on FAC of carbon steel as well as demonstrate of the use of titanium dioxide as a coolant additive to mitigated FAC in CANDU outlet feeder pipes.

  11. Electronegative gases

    International Nuclear Information System (INIS)

    Christophorou, L.G.

    1981-01-01

    Recent knowledge on electronegative gases essential for the effective control of the number densities of free electrons in electrically stressed gases is highlighted. This knowledge aided the discovery of new gas dielectrics and the tailoring of gas dielectric mixtures. The role of electron attachment in the choice of unitary gas dielectrics or electronegative components in dielectric gas mixtures, and the role of electron scattering at low energies in the choice of buffer gases for such mixtures is outlined

  12. Stress corrosion cracking of Inconel in high temperature water; Corrosion fissurante sous contrainte de l'Inconel dans l'eau a haute temperature

    Energy Technology Data Exchange (ETDEWEB)

    Coriou,; Grall,; Gall, Le; Vettier, [Commissariat a l' Energie Atomique, Saclay (France).Centre d' Etudes Nucleaires

    1960-07-01

    Some Inconel samples were subjected to hot water corrosion testing (350 deg. C), under stress slightly above the elastic limit. It has been observed that different types of alloys - with or without titanium - could suffer serious intergranular damage, including a complete rupture, within a three months period. In one case, we observed an unusual intergranular phenomenon which appeared quite different from common intergranular corrosion. (author) [French] Des essais de corrosion d'Inconel sont realises dans l'eau a 350 deg. C, et sous contrainte legerement superieure a la limite elastique. On constate que differentes varietes d'alliage avec ou sans titane donnent lieu a des accidents intergranulaires graves allant jusqu'a rupture complete en 3 mois. Dans un cas, on observe un phenomene intergranulaire particulier tres different de la corrosion intergranulaire classique. (auteur)

  13. Removing radioactive noble gases from nuclear process off-gases

    International Nuclear Information System (INIS)

    Lofredo, A.

    1977-01-01

    A system is claimed for separating, concentrating and storing radioactive krypton and xenon in the off-gases from a boiling water reactor, wherein adsorption and cryogenic distillation are both efficiently used for rapid and positive separation and removal of the radioactive noble gases, and for limiting such gases in circulation in the system to low inventory at all times, and wherein the system is self-regulating to eliminate operator options or attention

  14. Corrosion problems of PWR steam generators

    International Nuclear Information System (INIS)

    Urbancik, L.; Kostal, M.

    Literature data are assessed on corrosion failures of steam generator tubes made of INCONEL 600 or INCOLOY 800. It was found that both alloys with high nickel content showed good stability in a corrosion environment while being sensitive to carbide formation on grain boundaries. The gradual depletion of chromium results from the material and corrosion resistance deteriorates. INCOLOY 800 whose chromium carbide precipitation on grain boundaries in pure water and steam is negligible up to 75O degC and which is not subject to corrosion attacks in the above media and in an oxidizing environment at a temperature to about 700 degC shows the best corrosion resistance. Its favourable properties were tested in long-term operation in the Peach Bottom 1 nuclear power plant where no failures due to corrosion of this material have been recorded since 1967. In view of oxygenic-acid surface corrosion, it is necessary to work in a neutral or slightly basic environment should any one of the two alloys be used for steam generator construction. The results are summed up of an analysis conducted for the Beznau I NOK reactor. Water treatment with ash-free amines can be used as prevention against chemical corrosion mechanisms, although the treatment itself does not ensure corrosion resistance of steam generator key components. (J.B.)

  15. Task 20 - Prevention of Chloride Corrosion in High-Temperature Waste Treatment Systems (Corrosives Removals from Vitrification Slurries)

    International Nuclear Information System (INIS)

    Timpe, R.C.; Aulich, T.R.

    1998-01-01

    GTS Duratek is working with BNFL Incorporated on a US Department of Energy (DOE) contract to develop a facility to treat and immobilize radioactive waste at the Hanford site in southeast Washington. Development of the 10-ton/day Hanford facility will be based on findings from work at Duratek's 3.3-ton/day pilot plant in Columbia, Maryland, which is in the final stage of construction and scheduled for shakedown testing in early 1999. In prior work with the Catholic University of America Vitreous State Laboratory, Duratek has found that slurrying is the most efficient way to introduce low-level radioactive, hazardous, and mixed wastes into vitrification melters. However, many of the Hanford tank wastes to be vitrified contain species (primarily chloride and sulfate) that are corrosive to the vitrifier or the downstream air pollution control equipment, especially under the elevated temperature conditions existent in these components. Removal of these corrosives presents a significant challenge because most tank wastes contain high (up to 10-molar) concentrations of sodium hydroxide (NaOH) along with significant levels of nitrate, nitrite, and other anions, which render standard ion-exchange, membrane filtration, and other separation technologies relatively ineffective. In Task 20, the Energy and Environmental Research Center (EERC) will work with Duratek to develop and optimize a vitrification pretreatment process for consistent, quantitative removal of chloride and sulfate prior to vitrifier injection

  16. Review of corrosion causes and corrosion control in a technical facility

    International Nuclear Information System (INIS)

    Charng, T.; Lansing, F.

    1982-06-01

    Causes of corrosion of metals and their alloys are reviewed. The corrosion mechanism is explained by electrochemical reaction theory. The causes and methods of controlling of both physiochemical corrosion and biological corrosion are presented. Factors which influence the rate of corrosion are also discussed

  17. Effect of zinc injection on BWR fuel cladding corrosion. Pt. 1. Study on an accelerated corrosion condition to evaluate corrosion resistance of zircaloy-2 fuel cladding

    International Nuclear Information System (INIS)

    Kawamura, Hirotaka; Kanbe, Hiromu; Furuya, Masahiro

    2002-01-01

    Japanese BWR utilities have a plan to apply zinc injection to the primary coolant in order to reduce radioactivity accumulation on the structure. Prior to applying the zinc injection to BWR plants, it is necessary to evaluate the effect of zinc injection on corrosion resistance of fuel cladding. The objective of this report was to examine the accelerated corrosion condition for evaluation of BWR fuel cladding corrosion resistance under non-irradiated conditions, as the first step of a zinc injection evaluation study. A heat transfer corrosion test facility, in which a two phase flow condition could be achieved, was designed and constructed. The effects of heat flux, void fraction and solution temperature on BWR fuel cladding corrosion resistance were quantitatively investigated. The main findings were as follows. (1) In situ measurements using high speed camera and a void sensor together with one dimensional two phase flow analysis results showed that a two phase flow simulated BWR core condition can be obtained in the corrosion test facility. (2) The heat transfer corrosion test results showed that the thickness of the zirconium oxide layer increased with increasing solution temperature and was independent of heat flux and void fraction. The corrosion accelerating factor was about 2.5 times in the case of a temperature increase from 288degC to 350degC. (author)

  18. Hydrogen permeation and corrosion behavior of high strength steel MCM 430 in cyclic wet-dry SO2 environment

    International Nuclear Information System (INIS)

    Nishimura, Rokuro; Shiraishi, Daisuke; Maeda, Yasuaki

    2004-01-01

    Hydrogen permeation caused by corrosion under a cyclic wet (2 h)-dry (10 h) SO 2 condition was investigated for a high strength steel of MCM 430 by using an electrochemical technique in addition to the corrosion behavior obtained from weight loss measurement and the determination of corrosion products by using X-ray diffraction method. The hydrogen content converted from hydrogen permeation current density was observed in both wet and dry periods. The origin of proton was estimated to be from (1) the hydrolysis of ferrous ions, (2) the oxidation of ferrous ions and ferrous hydroxide, and (3) hydrolysis of SO 2 and formation of FeSO 4 , but not from the dissociation of H 2 O. With respect to the determination of the corrosion products consisting of inner (adherent) and outer (not adherent) layers, the outer layer is composed of α-FeOOH, amorphous phase and γ-FeOOH, where α-FeOOH increases with the increase in the wet-dry cycle, and amorphous phase shows the reverse trend. The corrosion product in the inner layer is mainly Fe 3 O 4 with them. On the basis of the results obtained, the role of the dry or wet period, the effect of SO 2 and the corrosion process during the cyclic wet-dry periods were discussed

  19. Modelling of zircaloy-4 corrosion in nitrogen and oxygen mixtures at high temperature

    International Nuclear Information System (INIS)

    Lasserre, M.; Peres, V.; Pijolat, M.; Coindreau, O.; Duriez, C.; Mardon, J.P.

    2015-01-01

    Previous studies of zircaloy-4 corrosion in air have shown accelerated corrosion in the 600-1000 Celsius degrees temperature range with Zr nitrides precipitating near the metal/oxide surface. The aim of this series of slides is to assess the influence of N 2 and O 2 partial pressures on the kinetic rate of growth of a new phase and to propose a kinetic modelling of zircaloy-4 corrosion

  20. Recent Corrosion Research Trends in Weld Joints

    International Nuclear Information System (INIS)

    Kim, Hwan Tae; Kil, Sang Cheol; Hwang, Woon Suk

    2007-01-01

    The increasing interest in the corrosion properties of weld joints in the corrosive environment is placing stringent demands on the manufacturing techniques and performance requirements, and the manufacture employs the high quality and efficiency welding process to produce welds. Welding plays an important role in the fabrication of chemical plants, nuclear power plant, ship construction, and this has led to an increasing attention to the corrosion resistant weld joints. This paper covers recent technical trends of welding technologies for corrosion resistance properties including the COMPENDEX DB analysis of welding materials, welding process, and welding fabrications

  1. Crevice corrosion ampersand pitting of high-level waste containers: integration of deterministic ampersand probabilistic models

    International Nuclear Information System (INIS)

    Farmer, J.C.; McCright, R.D.

    1997-01-01

    A key component of the Engineered Barrier System (EBS) being designed for containment of spent-fuel and high-level waste at the proposed geological repository at Yucca Mountain, Nevada is a two-layer canister. In this particular design, the inner barrier is made of a corrosion resistant material (CRM) such as Alloy 625 or C-22, while the outer barrier is made of a corrosion-allowance material (CAM) such as carbon steel or Monel 400. An integrated predictive model is being developed to account for the effects of localized environmental conditions in the CRM-CAM crevice on the initiation and propagation of pits through the CRM

  2. CREVICE CORROSION and PITTING OF HIGH-LEVEL WASTE CONTAINERS: INTEGRATION OF DETERMINISTIC and PROBABILISTIC MODELS

    International Nuclear Information System (INIS)

    JOSEPH C. FARMER AND R. DANIEL MCCRIGHT

    1997-01-01

    A key component of the Engineered Barrier System (EBS) being designed for containment of spent-fuel and high-level waste at the proposed geological repository at Yucca Mountain, Nevada is a two-layer canister. In this particular design, the inner barrier is made of a corrosion resistant material (CRM) such as Alloy 625 or C-22, while the outer barrier is made of a corrosion-allowance material (CAM) such as carbon steel or Monel 400. An integrated predictive model is being developed to account for the effects of localized environmental conditions in the CRM-CAM crevice on the initiation and propagation of pits through the CRM

  3. Stress corrosion crack tip microstructure in nickel-based alloys

    International Nuclear Information System (INIS)

    Shei, S.A.; Yang, W.J.

    1994-04-01

    Stress corrosion cracking behavior of several nickel-base alloys in high temperature caustic environments has been evaluated. The crack tip and fracture surfaces were examined using Auger/ESCA and Analytical Electron Microscopy (AEM) to determine the near crack tip microstructure and microchemistry. Results showed formation of chromium-rich oxides at or near the crack tip and nickel-rich de-alloying layers away from the crack tip. The stress corrosion resistance of different nickel-base alloys in caustic may be explained by the preferential oxidation and dissolution of different alloying elements at the crack tip. Alloy 600 (UNS N06600) shows good general corrosion and intergranular attack resistance in caustic because of its high nickel content. Thermally treated Alloy 690 (UNS N06690) and Alloy 600 provide good stress corrosion cracking resistance because of high chromium contents along grain boundaries. Alloy 625 (UNS N06625) does not show as good stress corrosion cracking resistance as Alloy 690 or Alloy 600 because of its high molybdenum content

  4. High-resolution spectroscopy of gases at elevated temperatures for industrial applications

    DEFF Research Database (Denmark)

    measurements have to be done in a very aggressive and unstable in time hot gas environment which is realized, for example, in boilers, gasifires and engines. An optically based technique is beneficial because it is non-intrusive, accurate, fast and can be performed in situ for various extremely hard conditions....... The quality of the in situ gas composition measurements depends, among other things, on the quality of reference data (i.e. partial absorption spectra gases of interest) which are in general highly temperature dependent. Existing databases (e.g. HITRAN, HITEMP or CDSD) can normally be used for absorption...

  5. Annual report, spring 2015. Alternative chemical cleaning methods for high level waste tanks-corrosion test results

    Energy Technology Data Exchange (ETDEWEB)

    Wyrwas, R. B. [Savannah River Site (SRS), Aiken, SC (United States)

    2015-07-06

    The testing presented in this report is in support of the investigation of the Alternative Chemical Cleaning program to aid in developing strategies and technologies to chemically clean radioactive High Level Waste tanks prior to tank closure. The data and conclusions presented here were the examination of the corrosion rates of A285 carbon steel and 304L stainless steel when interacted with the chemical cleaning solution composed of 0.18 M nitric acid and 0.5 wt. % oxalic acid. This solution has been proposed as a dissolution solution that would be used to remove the remaining hard heel portion of the sludge in the waste tanks. This solution was combined with the HM and PUREX simulated sludge with dilution ratios that represent the bulk oxalic cleaning process (20:1 ratio, acid solution to simulant) and the cumulative volume associated with multiple acid strikes (50:1 ratio). The testing was conducted over 28 days at 50°C and deployed two methods to invest the corrosion conditions; passive weight loss coupon and an active electrochemical probe were used to collect data on the corrosion rate and material performance. In addition to investigating the chemical cleaning solutions, electrochemical corrosion testing was performed on acidic and basic solutions containing sodium permanganate at room temperature to explore the corrosion impacts if these solutions were to be implemented to retrieve remaining actinides that are currently in the sludge of the tank.

  6. Greenhouse Gases

    Science.gov (United States)

    ... Production of Hydrogen Use of Hydrogen Greenhouse Gases Basics | | Did you know? Without naturally occurring greenhouse gases, the earth would be too cold to support life as we know it. Without the greenhouse effect, ...

  7. Corrosion Behavior of High Pressure Die Cast Al-Ni and Al-Ni-Ca Alloys in 3.5% NaCl Solution

    Energy Technology Data Exchange (ETDEWEB)

    Arthanari, Srinivasan; Jang, Jae Cheol; Shin, Kwang Seon [Seoul National University, Seoul (Korea, Republic of)

    2017-06-15

    In this investigation corrosion behavior of newly developed high-pressure die cast Al-Ni (N15) and Al-Ni-Ca (NX1503) alloys was studied in 3.5% NaCl solution. The electrochemical corrosion behavior was evaluated using open circuit potential (OCP) measurement, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS) techniques. Potentiodynamic polarization results validated that NX1503 alloy exhibited lower corrosion current density (i{sub corr}) value (5.969 μA/cm{sup 2}) compared to N15 (7.387 μA/cm{sup 2}). EIS-Bode plots revealed a higher impedance (|Z|) value and maximum phase angle value for NX1503 than N15 alloy. Equivalent circuit curve fitting analysis revealed that surface layer (R{sub 1}) and charge transfer resistance (R{sub ct}) values of NX1503 alloy was higher compared to N15 alloy. Immersion corrosion studies were also conducted for alloys using fishing line specimen arrangement to simultaneously measure corrosion rates from weight loss (P{sub W}) and hydrogen volume (P{sub H}) after 72 hours and NX1503 alloy had lower corrosion rate compared to N15 alloy. The addition of Ca to N15 alloy significantly reduced the Al{sub 3}Ni intermetallic phase and further grain refinement may be attributed for reduction in the corrosion rate.

  8. Corrosion and Environmental Degradation, 2 Volume Set

    Science.gov (United States)

    Schütze, Michael; Cahn, Robert W.; Haasen, Peter; Kramer, E. J.

    2001-06-01

    Corrosion and corrosion protection is one of most important topics in applied materials science. Corrosion science is not only important from an economic point of view, but, due to its interdisciplinary nature combining metallurgy, materials physics and electrochemistry, it is also of high scientific interest. Nowadays corrosion science even gets new impetus from surface science and polymer chemistry. This two-volume reference work belonging to the well renown series Materials Science and Tehcnology provides the reader with a sound and broad survey on the whole subject - from the fundamentals to the latest research results. Written by a team of international top-experts it will become an indispensable reference for any materials scientist, physicist or chemist involved in corrosion science.

  9. Canister materials proposed for final disposal of high level nuclear waste - a review with respect to corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Mattsson, E; Odoj, R; Merz, E [eds.

    1981-06-01

    Spent fuel from nuclear reactors has to be disposed of either after reprocessing or without such treatment. Due to toxic radiation the nuclear waste has to be isolated from the biosphere for 300-1000 years, or in extreme cases for more than 100,000 years. The nuclear waste will be enclosed in corrosion resistant canisters. These will be deposited in repositories in geological formations, such as granite, basalt, clay, bedded or domed salt, or the sediments beneath the deep ocean floor. There the canisters will be exposed to groundwater, brine or seawater at an elevated temperature. Species formed by radiolysis may affect the corrosivity of the agent. The corrosion resistance of candidate canister materials is evaluated by corrosion tests and by thermodynamic and mass transport calculations. Examination of ancient metal objects after long exposure in nature may give additional information. On the basis of the work carried out so far, the principal candidate canister materials are titanium materials, copper and high purity alumina.

  10. Predicting the Performance of Organic Corrosion Inhibitors

    Directory of Open Access Journals (Sweden)

    David A. Winkler

    2017-12-01

    Full Text Available The withdrawal of effective but toxic corrosion inhibitors has provided an impetus for the discovery of new, benign organic compounds to fill that role. Concurrently, developments in the high-throughput synthesis of organic compounds, the establishment of large libraries of available chemicals, accelerated corrosion inhibition testing technologies, and the increased capability of machine learning methods have made discovery of new corrosion inhibitors much faster and cheaper than it used to be. We summarize these technical developments in the corrosion inhibition field and describe how data-driven machine learning methods can generate models linking molecular properties to corrosion inhibition that can be used to predict the performance of materials not yet synthesized or tested. We briefly summarize the literature on quantitative structure–property relationships models of small organic molecule corrosion inhibitors. The success of these models provides a paradigm for rapid discovery of novel, effective corrosion inhibitors for a range of metals and alloys in diverse environments.

  11. Microstructure, microhardness and corrosion resistance of remelted TiG2 and Ti6Al4V by a high power diode laser

    International Nuclear Information System (INIS)

    Amaya-Vazquez, M.R.; Sánchez-Amaya, J.M.; Boukha, Z.; Botana, F.J.

    2012-01-01

    Highlights: ► Laser remelting of TiG2 and Ti6Al4V is performed with argon shielded diode laser. ► Microstructure, microhardness and corrosion of remelted samples are deeply analysed. ► Microstructural changes of laser remelted TiG2 lead to microhardness increase. ► Remelted Ti6Al4V presents microhardness increase and corrosion improvement. ► Martensite depth in remelted Ti6Al4V is linearly proportional to laser fluence. - Abstract: The high strength, low density and superior corrosion resistance allow titanium alloys to be widely employed in different industrial applications. The properties of these alloys can be modulated by different heat treatments, including laser processing. In the present paper, laser remelting treatments, performed with a high power diode laser, were applied to samples of two titanium alloys (TiG2 and Ti6Al4V). The influence of the applied laser fluence on microstructure, microhardness and corrosion resistance is investigated. Results show that laser remelting treatments with appropriate fluences provoke microstructural changes leading to microhardness increase and corrosion resistance improvement.

  12. On-line corrosion monitoring in district heating systems

    DEFF Research Database (Denmark)

    Richter, Sonja; Thorarinsdottir, R.I.; Hilbert, Lisbeth Rischel

    2004-01-01

    ), Electrochemical Noise (EN) and Zero Resistance Ammetry (ZRA). Electrochemical Resistance (ER) has also been used to measure corrosion. The method traditionally only measures corrosion off-line but with newly developed high-sensitive ER technique developed by MetriCorr in Denmark, on-line monitoring is possible...... complicates the chemistry of the environment. Hydrogen sulphide is present in geothermal systems and can be formed as a by-product of sulphate-reducing-bacteria (SRB). The application of electrochemical methods makes on-line monitoring possible. These methods include: Linear Polarization Resistance (LPR....... In order to assess both general corrosion and localized corrosion, it is necessary to apply more than one monitoring technique simultaneously, ZRA or EN for measuring localized corrosion and LPR or ER for measuring general corrosion rate. The advantage of monitoring localized corrosion is indisputable...

  13. Effect of boron control of environment on corrosion and resistance to low-cycle corrosion fatigue in structural steels

    International Nuclear Information System (INIS)

    Babej, Yu.I.; Zhitkov, V.V.; Zvezdin, Yu.I.; Liskevich, I.Yu.; Nazarov, A.A.

    1982-01-01

    Tests of the specimens on total, contact and crevice corrosion, corrosion cracking and low-cycle fatigue are conducted for determination of corrosion and corrosion-fatigue characteristics in the 15Kh3NMFA, 10N3MFA, 10Kh16N4B, 05Kh13N6M2 structural steels, used in energetics. The environment is subjected to boron control and contacting with atmosphere for simulation of stop and operation modes of the facility. The experiments are carried out in the distilled water with 12g/l H 3 BO 3 and 10 mg/l Cl' at 25, 60, 100 deg C under contacting with atmosphere. It is established, that the pearlitic steels 15Kh3NMFA, 10N3MFA, as well as transition and martensitic 05Kh13N6M2 and 10Kh16N4B steels are highly stable to total, crevice and contact corrosion at the high parameters of aqueous boron-containing medium. Steel resistance to low-cycle fracture decreases slightly under the conditions similar to the operation ones, in the water with 12 g/l H 3 BO 3 . Durability of the pearlitic steels at the simulation of stop conditions decreases more noticeably, crack formation as a rule, initiating from corrosion spots

  14. Erosion-corrosion synergistics in the low erosion regime

    International Nuclear Information System (INIS)

    Corey, R.G.; Sethi, V.K.

    1986-01-01

    Many engineering alloys display good high temperature corrosion resistance. However, when they are used in corrosive environments where they are subjected to erosion also, the corrosion resistance has been adversely affected. The phenomenon known as erosion-corrosion is complex and requires detailed investigation of how the erosion and corrosion kinetics interact and compete. At the Kentucky Center for Energy Research Laboratory, an erosion-corrosion tester was used to perform erosion-oxidation tests on 2 1/4 Cr-1 Mo steel at 500-600 0 C using alumina abrasive at low velocities. The erosion-oxidation rate data and morphology of exposed surfaces are consistent with oxide chipping and fracturing being the mode of material loss

  15. Effect of corrosion potential on the corrosion fatigue crack growth behaviour of low-alloy steels in high-temperature water

    International Nuclear Information System (INIS)

    Ritter, S.; Seifert, H.P.

    2008-01-01

    The low-frequency corrosion fatigue (CF) crack growth behaviour of different low-alloy reactor pressure vessel steels was characterized under simulated boiling water reactor conditions by cyclic fatigue tests with pre-cracked fracture mechanics specimens. The experiments were performed in the temperature range of 240-288 deg. C with different loading parameters at different electrochemical corrosion potentials (ECPs). Modern high-temperature water loops, on-line crack growth monitoring (DCPD) and fractographical analysis by SEM were used to quantify the cracking response. In this paper the effect of ECP on the CF crack growth behaviour is discussed and compared with the crack growth model of General Electric (GE). The ECP mainly affected the transition from fast ('high-sulphur') to slow ('low-sulphur') CF crack growth, which appeared as critical frequencies ν crit = f(ΔK, R, ECP) and ΔK-thresholds ΔK EAC f(ν, R, ECP) in the cycle-based form and as a critical air fatigue crack growth rate da/dt Air,crit in the time-domain form. The critical crack growth rates, frequencies, and ΔK EAC -thresholds were shifted to lower values with increasing ECP. The CF crack growth rates of all materials were conservatively covered by the 'high-sulphur' CF line of the GE-model for all investigated temperatures and frequencies. Under most system conditions, the model seems to reasonably well predict the experimentally observed parameter trends. Only under highly oxidizing conditions (ECP ≥ 0 mV SHE ) and slow strain rates/low loading frequencies the GE-model does not conservatively cover the experimentally gathered crack growth rate data. Based on the GE-model and the observed cracking behaviour a simple time-domain superposition-model could be used to develop improved reference CF crack growth curves for codes

  16. High-energy few-cycle pulse compression through self-channeling in gases

    International Nuclear Information System (INIS)

    Hauri, C.; Merano, M.; Trisorio, A.; Canova, F.; Canova, L.; Lopez-Martens, R.; Ruchon, T.; Engquist, A.; Varju, K.; Gustafsson, E.

    2006-01-01

    Complete test of publication follows. Nonlinear spectral broadening of femtosecond optical pulses by intense propagation in a Kerr medium followed by temporal compression constitutes the Holy Grail for ultrafast science since it allows the generation of intense few-cycle optical transients from longer pulses provided by now commercially available femtosecond lasers. Tremendous progress in high-field and attosecond physics achieved in recent years has triggered the need for efficient pulse compression schemes producing few-cycle pulses beyond the mJ level. We studied a novel pulse compression scheme based on self-channeling in gases, which promises to overcome the energy constraints of hollow-core fiber compression techniques. Fundamentally, self-channeling at high laser powers in gases occurs when the self-focusing effect in the gas is balanced through the dispersion induced by the inhomogeneous refractive index resulting from optically-induced ionization. The high nonlinearity of the ionization process poses great technical challenges when trying to scale this pulse compression scheme to higher energies input energies. Light channels are known to be unstable under small fluctuations of the trapped field that can lead to temporal and spatial beam breakup, usually resulting in the generation of spectrally broad but uncompressible pulses. Here we present experimental results on high-energy pulse compression of self-channeled 40-fs pulses in pressure-gas cells. In the first experiment, performed at the Lund Laser Center in Sweden, we identified a particular self-channeling regime at lower pulse energies (0.8 mJ), in which the ultrashort pulses are generated with negative group delay dispersion (GDD) such that they can be readily compressed down to near 10-fs through simple material dispersion. Pulse compression is efficient (70%) and exhibits exceptional spatial and temporal beam stability. In a second experiment, performed at the LOA-Palaiseau in France, we

  17. Analysis of corrosion layers in ancient Roman silver coins with high resolution surface spectroscopic techniques

    Energy Technology Data Exchange (ETDEWEB)

    Keturakis, Christopher J. [Operando Molecular Spectroscopy and Catalysis Research Laboratory, Department of Chemical Engineering, Lehigh University, Bethlehem, PA 18015 (United States); Notis, Ben [Brandeis University, Waltham, MA 02453 (United States); Blenheim, Alex [Department of Mechanical Engineering, Pennsylvania State University, College Park, PA 16802 (United States); Miller, Alfred C.; Pafchek, Rob [Zettlemoyer Center for Surface Studies, Lehigh University, Bethlehem, PA 18015 (United States); Notis, Michael R., E-mail: mrn1@lehigh.edu [Department of Materials Science and Engineering, Lehigh University, Bethlehem, PA 18015 (United States); Wachs, Israel E., E-mail: iew0@lehigh.edu [Operando Molecular Spectroscopy and Catalysis Research Laboratory, Department of Chemical Engineering, Lehigh University, Bethlehem, PA 18015 (United States)

    2016-07-15

    Highlights: • Five ancient silver alloy coins (225 BCE–244 CE) were analyzed using surface characterization techniques. • Both destructive and non-destructive surface characterization methods were developed. • Alloying with copper, even in small amounts, leads to the formation of an outer Cu{sub 2}O corrosion layer. - Abstract: Determination of the microchemistry of surface corrosion layers on ancient silver alloy coins is important both in terms of understanding the nature of archaeological environmental conditions to which these ancient coins were exposed and also to help in their conservation. In this present study, five ancient silver alloy coins (225 BCE–244 CE) were used as test vehicles to measure their immediate surface microchemistry and evaluate the appropriateness and limitations of High Sensitivity-Low Energy Ion Scattering Spectroscopy (HS-LEIS, 0.3 nm depth analysis), High Resolution-X-ray Photoelectron Spectroscopy (HR-XPS, 1–3 nm depth analysis) and High Resolution-Raman Spectroscopy (HR-Raman, ∼1000 nm depth analysis). Additional information about the deeper corrosion layers, up to ∼300–1000 nm, was provided by dynamic HS-LEIS and HR-Raman spectroscopy. While not archeologically significant, the use of these coins of small commercial value provides data that is more representative of the weaker signals typically obtained from ancient corroded objects, which can be in stark contrast to pristine data often obtained from carefully prepared alloys of known composition. The oldest coins, from 225 to 214 BCE, possessed an outermost surface layer containing Cu{sub 2}O, Na, Al, Pb, and adsorbed hydrocarbons, while the more recent coins, from 98 to 244 CE, contained Cu{sub 2}O, Ag, N, F, Na, Al, S, Cl, and adsorbed hydrocarbons in similar corresponding surface layers. It thus appears that alloying with copper, even in small amounts, leads to the formation of an outer Cu{sub 2}O layer. Depth profiling revealed the presence of K, Na, Cl, and

  18. Corrosion and stress corrosion cracking in supercritical water

    Science.gov (United States)

    Was, G. S.; Ampornrat, P.; Gupta, G.; Teysseyre, S.; West, E. A.; Allen, T. R.; Sridharan, K.; Tan, L.; Chen, Y.; Ren, X.; Pister, C.

    2007-09-01

    Supercritical water (SCW) has attracted increasing attention since SCW boiler power plants were implemented to increase the efficiency of fossil-based power plants. The SCW reactor (SCWR) design has been selected as one of the Generation IV reactor concepts because of its higher thermal efficiency and plant simplification as compared to current light water reactors (LWRs). Reactor operating conditions call for a core coolant temperature between 280 °C and 620 °C at a pressure of 25 MPa and maximum expected neutron damage levels to any replaceable or permanent core component of 15 dpa (thermal reactor design) and 100 dpa (fast reactor design). Irradiation-induced changes in microstructure (swelling, radiation-induced segregation (RIS), hardening, phase stability) and mechanical properties (strength, thermal and irradiation-induced creep, fatigue) are also major concerns. Throughout the core, corrosion, stress corrosion cracking, and the effect of irradiation on these degradation modes are critical issues. This paper reviews the current understanding of the response of candidate materials for SCWR systems, focusing on the corrosion and stress corrosion cracking response, and highlights the design trade-offs associated with certain alloy systems. Ferritic-martensitic steels generally have the best resistance to stress corrosion cracking, but suffer from the worst oxidation. Austenitic stainless steels and Ni-base alloys have better oxidation resistance but are more susceptible to stress corrosion cracking. The promise of grain boundary engineering and surface modification in addressing corrosion and stress corrosion cracking performance is discussed.

  19. Irradiation-Accelerated Corrosion of Reactor Core Materials. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Jiao, Zhujie [Univ. of Michigan, Ann Arbor, MI (United States); Was, Gary [Univ. of Michigan, Ann Arbor, MI (United States); Bartels, David [Univ. of Notre Dame, IN (United States)

    2015-04-02

    This project aims to understand how radiation accelerates corrosion of reactor core materials. The combination of high temperature, chemically aggressive coolants, a high radiation flux and mechanical stress poses a major challenge for the life extension of current light water reactors, as well as the success of most all GenIV concepts. Of these four drivers, the combination of radiation and corrosion places the most severe demands on materials, for which an understanding of the fundamental science is simply absent. Only a few experiments have been conducted to understand how corrosion occurs under irradiation, yet the limited data indicates that the effect is large; irradiation causes order of magnitude increases in corrosion rates. Without a firm understanding of the mechanisms by which radiation and corrosion interact in film formation, growth, breakdown and repair, the extension of the current LWR fleet beyond 60 years and the success of advanced nuclear energy systems are questionable. The proposed work will address the process of irradiation-accelerated corrosion that is important to all current and advanced reactor designs, but remains very poorly understood. An improved understanding of the role of irradiation in the corrosion process will provide the community with the tools to develop predictive models for in-reactor corrosion, and to address specific, important forms of corrosion such as irradiation assisted stress corrosion cracking.

  20. The influence of loading on the corrosion of steel in cracked ordinary Portland cement and high performance concretes

    Science.gov (United States)

    Jaffer, Shahzma Jafferali

    Most studies that have examined chloride-induced corrosion of steel in concrete have focused on sound concrete. However, reinforced concrete is seldom uncracked and very few studies have investigated the influence of cracked concrete on rebar corrosion. Furthermore, the studies that have examined the relationship between cracks and corrosion have focused on unloaded or statically loaded cracks. However, in practice, reinforced concrete structures (e.g. bridges) are often dynamically loaded. Hence, the cracks in such structures open and close which could influence the corrosion of the reinforcing steel. Consequently, the objectives of this project were (i) to examine the effect of different types of loading on the corrosion of reinforcing steel, (ii) the influence of concrete mixture design on the corrosion behaviour and (iii) to provide data that can be used in service-life modelling of cracked reinforced concretes. In this project, cracked reinforced concrete beams made with ordinary Portland cement concrete (OPCC) and high performance concrete (HPC) were subjected to no load, static loading and dynamic loading. They were immersed in salt solution to just above the crack level at their mid-point for two weeks out of every four (wet cycle) and, for the remaining two weeks, were left in ambient laboratory conditions to dry (dry cycle). The wet cycle led to three conditions of exposure for each beam: (i) the non-submerged region, (ii) the sound, submerged region and (iii) the cracked mid-section, which was also immersed in the solution. Linear polarization resistance and galvanostatic pulse techniques were used to monitor the corrosion in the three regions. Potentiodynamic polarization, electrochemical current noise and concrete electrical resistance measurements were also performed. These measurements illustrated that (i) rebar corroded faster at cracks than in sound concrete, (ii) HPC was more protective towards the rebar than OPCC even at cracks and (iii) there